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Sample records for ecap deformed al-4

  1. Effects of Grain Refinement by ECAP on the Deformation Resistance of\

    Czech Academy of Sciences Publication Activity Database

    Blum, W.; Dvořák, Jiří; Král, Petr; Eisenlohr, P.; Sklenička, Václav

    2016-01-01

    Roč. 32, č. 12 (2016), s. 1309-1320 ISSN 1005-0302 R&D Projects: GA MŠk(CZ) ED1.1.00/02.0068 Institutional support: RVO:68081723 Keywords : Deformation * Grain boundaries * Equal channel angular pressing (ECAP) * Creep * Dynamic recovery * Fine grained microstructure Subject RIV: JG - Metallurgy Impact factor: 2.764, year: 2016

  2. The formation of PSB-like shear bands in cyclically deformed ultrafine grained copper processed by ECAP

    Energy Technology Data Exchange (ETDEWEB)

    Wu, S.D.; Wang, Z.G.; Jiang, C.B.; Li, G.Y.; Alexandrov, I.V.; Valiev, R.Z

    2003-06-15

    Cyclic deformation was performed on ultrafine grained copper processed by ECAP. Shear bands (SBs) and adjacent microstructures were investigated using electron channeling contrast in scanning electron microscope. The possible formation mechanism of SB was discussed based on the characteristic distribution of defects introduced by ECAP.

  3. Influence of thermally activated processes on the deformation behavior during low temperature ECAP

    Science.gov (United States)

    Fritsch, S.; Scholze, M.; F-X Wagner, M.

    2016-03-01

    High strength aluminum alloys are generally hard to deform. Therefore, the application of conventional severe plastic deformation methods to generate ultrafine-grained microstructures and to further increase strength is considerably limited. In this study, we consider low temperature deformation in a custom-built, cooled equal channel angular pressing (ECAP) tool (internal angle 90°) as an alternative approach to severely plastically deform a 7075 aluminum alloy. To document the maximum improvement of mechanical properties, these alloys are initially deformed from a solid solution heat-treated condition. We characterize the mechanical behavior and the microstructure of the coarse grained initial material at different low temperatures, and we analyze how a tendency for the PLC effect and the strain-hardening rate affect the formability during subsequent severe plastic deformation at low temperatures. We then discuss how the deformation temperature and velocity influence the occurrence of PLC effects and the homogeneity of the deformed ECAP billets. Besides the mechanical properties and these microstructural changes, we discuss technologically relevant processing parameters (such as pressing forces) and practical limitations, as well as changes in fracture behavior of the low temperature deformed materials as a function of deformation temperature.

  4. Micro-deformation behavior in micro-compression with high-purity aluminum processed by ECAP

    Directory of Open Access Journals (Sweden)

    Xu Jie

    2015-01-01

    Full Text Available Ultrafine-grained (UFG materials have a potential for applications in micro-forming since grain size appears to be the dominant factor which determines the limiting size of the geometrical features. In this research, high-purity Al was processed by equal-channel angular pressing (ECAP at room temperature through 1–8 passes. Analysis shows that processing by ECAP produces a UFG structure with a grain size of ~1.3 μm and with microhardness and microstructural homogeneity. Micro-compression testing was carried out with different specimen dimensions using the annealed sample and after ECAP processing through 1–8 passes. The results show the flow stress increases significantly after ECAP processing by comparison with the annealed material. The flow stress generally reaches a maximum value after 2 passes which is consistent with the results of microhardness. The flow stress decreases with decreasing specimen diameter from 4 mm to 1 mm which demonstrates that size effects also exist in the ultrafine-grained materials. However, the deformation mechanism in ultrafine-grained pure Al changes from strain strengthening to softening by dynamic recovery by comparison with the annealed material.

  5. Non-Contact Acousto-Thermal Signatures of Plastic Deformation in TI-6AL-4V

    Science.gov (United States)

    Welter, J. T.; Malott, G.; Schehl, N.; Sathish, S.; Jata, K. V.; Blodgett, M. P.

    2010-02-01

    Plastic deformation introduces changes in a material which include increases in: dislocations, strains, residual stress, and yield stress. However, these changes have a very small impact on the material properties such as elastic modulus, conductivity and ultrasonic wave speed. This is due to the fact that interatomic forces govern these properties, and they are not affected by plastic deformation to any large degree. This is evident from the fact that the changes in electrical resistance and ultrasonic velocity in plastically deformed and virgin samples are very small and can only be determined by highly controlled experiments. Except for X-ray diffraction, there are no direct nondestructive methods for measuring strain and the residual stress. This paper presents an application of the non-contact acousto-thermal signature (NCATS) NDE methodology to detect plastic deformation in flat dog bone Ti-6Al-4V samples. Results of the NCATS measurements on samples subjected to incremental amounts of plastic deformation are presented. The maximum temperature attained by the sample due to acoustic excitation is found to be sensitive to the amount of plastic strain. It is observed that the temperature induced by acoustic excitation increases to a peak followed by a decrease to failure. The maximum temperature peak occurs at plastic strains of 12-14%. It is observed that there is a correlation between the peak in maximum temperature rise and the strain at the experimentally determined ultimate tensile strength. A microstructural based explanation for this will be presented. The results are discussed in reference to utilizing this technique for detection and evaluation of plastic deformation.

  6. Mechanical twinning and texture evolution in severely deformed Ti-6Al-4V at high temperatures

    International Nuclear Information System (INIS)

    Yapici, Guney Guven; Karaman, Ibrahim; Luo Zhiping

    2006-01-01

    We have investigated the deformation behavior and texture evolution of two-phase Ti-6Al-4V subjected to severe plastic deformation using equal channel angular extrusion (ECAE) at a high temperature (∼0.55T m ). Significant deformation twinning activity was observed after one and two ECAE passes in a 90 deg, die at 800 deg. C. Twinning activity at such a high temperature is a first-time observation in this material and is attributed to the high strain and stress levels imposed during ECAE. High stress levels and the stress state can affect the separation of twinning partials considerably. Resolved shear stress magnitudes on twin partials were found to be high during the ECAE process that helps the nucleation of mechanical twinning. The twinning mode was identified as the {101-bar 1} type using electron diffraction patterns which is one of the twinning modes observed in Ti at temperatures above 350 deg. C. Although only one twinning variant was mainly evident after one pass, multiple twin variants of the same mode were observed after the second pass with a significant increase in twin volume fraction. ECAE processing aligned the basal planes of the hexagonal close-packed α phase, initially having a random texture, with the ECAE shear plane. Texture evolution during ECAE was successfully predicted using a viscoplastic self-consistent crystal plasticity framework capturing the effect of the observed twinning mode on texture. Mechanical twins formed during ECAE and grain refinement led to a noteworthy improvement in flow stresses under tension and compression at room temperature. A strong directional anisotropy in yield strengths was also evident which cannot be explained only by crystallographic texture. It was speculated that the asymmetry of critical resolved shear stresses of deformation modes and the processing-induced deformation structure should play a role. With the supporting evidence from our previous works on the severe plastic deformation of other

  7. DISLOCATIONS STRUCTURE AND SCATTERING PHENOMENON IN CRYSTALLINE CELL SIZE OF 2024 AL ALLOY DEFORMED BY ONE PASS OF ECAP AT ROOM TEMPERATURE

    Directory of Open Access Journals (Sweden)

    M. H. Goodarzy

    2014-03-01

    Full Text Available Variation in microstructural features of 2024 aluminum alloy plastically deformed by equal channel angular pressing (ECAP at room temperature, was investigated by X-Ray diffraction in this work. These include dislocation density dislocation characteristic and the cell size of crystalline domains. Dislocations contrast factor was calculated using elastic constants of the alloy such as C 11, C 22 and C 44 . The effect of dislocations contrast factor on the anisotropic strain broadening of diffraction profiles was considered for measuring the microstructural features on the base of the modified Williamson-Hall and Warren-Averbach methods. Results showed that the dislocations density of the solution annealed sample increased from 4.28×10 12m-2 to 2.41×10 14m-2 after one pass of cold ECAP and the fraction of edge dislocations in the solution annealed sample increased from 43% to 74% after deformation. This means that deformation changed the overall dislocations characteristic more to edge dislocations. Also the crystalline cell size of the solution annealed sample decreased from 0.83μm to about 210nm after one pass of ECAP process at room temperature

  8. Microstructure and deformation behavior of Ti-6Al-4V alloy by high-power laser solid forming

    International Nuclear Information System (INIS)

    Ren, Y.M.; Lin, X.; Fu, X.; Tan, H.; Chen, J.; Huang, W.D.

    2017-01-01

    This work investigated the microstructure and tensile deformation behavior of Ti-6Al-4V alloy fabricated using a high-power laser solid forming (LSF) additive manufacturing. The results show that the post-fabricated heat-treated microstructure consists of coarse columnar prior-β grains (630–1000 μm wide) and α-laths (5–9 μm) under different scanning velocities (900 and 1500 mm/min), which caused large elongation (∼18%) superior to the conventional laser additive manufacturing Ti-6Al-4V alloy. The deformation behavior of the LSF Ti-6Al-4V alloy was investigated using in situ tensile test scanning electron microscopy. The results show that shear-bands appeared along the α/β interface and slip-bands occurred within the α-laths, which lead to cracks decaying in a zigzag-pattern in the LSF Ti-6Al-4V alloy with basket-weave microstructure. These results demonstrate that the small columnar prior-β grains and fine basket-weave microstructure exhibiting more α/β interfaces and α-laths can disperse the load and resist the deformation in the LSF Ti-6Al-4V components. In addition, a modified microstructure selection map of the LSF Ti-6Al-4V alloy was established, which can reasonably predict the microstructure evolution and relative grain size in the LSF process.

  9. High Temperature Deformation Behavior and Microstructure Evolution of Ti-4Al-4Fe-0.25Si Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Won, Jong Woo; Lee, Yongmoon; Lee, Chong Soo [Pohang University of Science and Technology, Pohang (Korea, Republic of); Yeom, Jong-Taek [Korea Institute of Materials Science, Changwon (Korea, Republic of); Lee, Gi Yeong [KPCM Incorporated, Gyeongsan (Korea, Republic of)

    2016-05-15

    Hot deformation behavior of Ti-4Al-4Fe-0.25Si alloy with martensite microstructure was investigated by compression tests at temperatures of 1023 – 1173 K (α+β phase region) and strain rates of 10{sup -3} – 1 s{sup -1}. By analyzing the deformation behavior, plastic deformation instability parameters including strain rate sensitivity, deformation temperature sensitivity, efficiency of power dissipation, and Ziegler’s instability were evaluated as a function of deformation temperature and strain rate, and they were further examined by drawing deformation processing maps. The microstructure evolution was also studied to determine the deformation conditions under which equiaxed α phase was formed in the microstructure without remnants or kinked α phase platelets and shear bands, these last two of which cause severe cracks during post-forming process. Based on the combined results of the processing maps and the microstructure analysis, the optimum α+β forging conditions for Ti-4Al-4Fe-0.25Si alloy were determined.

  10. Fatigue and creep deformed microstructures of aged alloys based on Al-4% Cu-0.3% Mg

    International Nuclear Information System (INIS)

    Reddy, A. Somi

    2008-01-01

    The addition of 0.4 wt.% of silver or cadmium to the alloy Al-4% Cu-0.3% Mg which has a high Cu:Mg ratio, changes the nature, morphology and dispersion of the precipitates that forms on age hardening at medium temperatures such as 150-200 o C. Fatigue and creep tests were carried out on alloys aged to peak strength at 170 o C. The tensile properties of the alloys aged at 170 o C increased in the order Al-4% Cu, Al-4% Cu-0.3% Mg, Al-4% Cu-0.3% Mg-0.4% Cd, and Al-4% Cu-0.3% Mg-0.4% Ag. Despite differences in their microstructures and tensile properties, the fatigue performance of the alloys was relatively unaffected. Fatigue behaviour was similar in each case and the alloys showed identical fatigue limits. Major differences were observed in the creep performance of the alloys creep tested at 150 o C in the peak strength condition age hardened at 170 o C. Creep performance of the alloys increased in the order of their tensile properties. The purpose of the present work was to discuss the fatigue and creep deformed microstructure of these alloys

  11. Characterization of the deformation texture after tensile test and cold rolling of a Ti-6Al-4V sheet alloy

    International Nuclear Information System (INIS)

    Mehdi, B; Badji, R; Azzeddine, H; Alili, B; Bradai, D; Ji, V

    2015-01-01

    The deformation texture after cold rolling and tensile test of an industrial Ti-6Al-4V sheet alloy was studied using X-ray diffraction. The alloy was subjected to a cold rolling to different thickness reductions (from 20% to 60%) and then tensile tests have been carried out along three directions relatively to the rolling direction (0°, 45° and 90°). The experimental results were compared to the existing literature and discussed in terms of active plastic deformation mechanisms. (paper)

  12. Study of deformation behavior, structure and mechanical properties of the AlSiMnFe alloy during ECAP-PBP.

    Science.gov (United States)

    Naizabekov, A B; Andreyachshenko, V A; Kocich, Radim

    2013-01-01

    The presented article deals with the effects of equal channel angular pressing (ECAP) with a newly adjusted die geometry on the microstructure and mechanical properties of the Al-Si-Mn-Fe alloy. This alloy was subjected to two modes of heat treatment followed by the ECAP process, which led to partial back pressure (ECAP-PBP). Ultra-fine grained (UFG) structure formed through ECAP-PBP process has been studied by methods of optical as well as electron microscopy. The obtained results indicate that quenched alloys, in comparison to slowly cooled alloys, do not contain large brittle particles which subsequently initiate a premature creation of cracks. It was shown that the mechanical properties of these alloys after such processing depend first and foremost on the selected type of heat treatment and on the number of performed passes. The maximum of ultimate tensile strength (417 MPa) was obtained for quenched alloy after 3 passes. On the other hand, maximum ductility was found in slowly cooled alloy after second pass. Further passes reduced strength due to the brittle behavior of excluded particles. One of the partial findings is that there is only a small dependency of the resulting size of grains on previously applied thermal processing. The minimum grain sizes were obtained after 3 passages, where their size ranged between 0.4 and 0.8 μm. The application of quick cooling after heat processing due to the occurrence of finer precipitates in the matrix seems to produce better results. Copyright © 2012 Elsevier Ltd. All rights reserved.

  13. Analysis Of Deformation And Microstructural Evolution In The Hot Forging Of The Ti-6Al-4V Alloy

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    Kukuryk M.

    2015-06-01

    Full Text Available The paper presents the analysis of the three-dimensional strain state for the cogging process of the Ti-6Al-4V alloy using the finite element method, assuming the rigid-plastic model of the deformed body. It reports the results of simulation studies on the metal flow pattern and thermal phenomena occurring in the hot cogging process conducted on three tool types. The computation results enable the determination of the distribution of effective strain, effective stress, mean stress and temperature within the volume of the blank. This solution has been complemented by adding the model of microstructure evolution during the cogging process. The numerical analysis was made using the DEFORM-3D consisting of a mechanical, a thermal and a microstructural parts. The comparison of the theoretical study and experimental test results indicates a potential for the developed model to be employed for predicting deformations and microstructure parameters.

  14. Analysis Of Deformation And Microstructural Evolution In The Hot Forgingof The Ti-6Al-4V Alloy

    Directory of Open Access Journals (Sweden)

    Kukuryk M.

    2015-09-01

    Full Text Available The paper presents the analysis of the three-dimensional strain state for the cogging process of the Ti-6Al-4V alloy using the finite element method, assuming the rigid-plastic model of the deformed body. It reports the results of simulation studies on the metal flow pattern and thermal phenomena occurring in the hot cogging process conducted on three tool types. The computation results enable the determination of the distribution of effective strain, effective stress, mean stress and temperature within the volume of the blank. This solution has been complemented by adding the model of microstructure evolution during the cogging process. The numerical analysis was made using the DEFORM-3D consisting of a mechanical, a thermal and a microstructural parts. The comparison of the theoretical study and experimental test results indicates a potential for the developed model to be employed for predicting deformations and microstructure parameters.

  15. Influence of heat treated microstructures on the dynamic deformation characteristics of Ti-6Al-4V alloy

    International Nuclear Information System (INIS)

    Seo, Yong Seok; Lee, Yong Shin; Woo, Sung Choong; Kim, Tae Won

    2015-01-01

    We investigated the influence of heat treated microstructures, namely, equiaxed, bimodal and lamella types of Ti-6Al-4V alloy on the dynamic deformation characteristics. Four different heat treatment conditions were employed for the development of the microstructures. Static tensile and compressive deformation tests were preliminarily performed with hydraulic test equipment. Dynamic deformation tests at a high level of strain rate, 2700 s"-"1 ∼ 6400 s"-"1, together with high velocity impact tests were, respectively, conducted on the specimens through a compressive Split Hopkinson pressure bar (SHPB) and a high pressure gas gun system. The dependence of flow stress on the strain rate associated with the corresponding microstructure was examined. The microstructural factors on the dynamic fracture characteristics were analyzed by scanning electron microscopy. The static compressive tests showed that the flow stress was greatest in the lamella microstructure and decreased in the order of lamella, bimodal and equiaxed microstructures, whereas the ductility was largest in the bimodal microstructure and smallest in the lamellar microstructure. In dynamic compressive tests, a similar dependency of the flow stress on microstructures was observed: highest in the lamellar microstructure and lowest in the equiaxed microstructure. The ductility, such as strain at maximum stress or at failure, was highest in the equiaxed microstructure and lowest in the lamellar structure. In addition, the ductility for individual microstructure decreased as the strain rate increased. Every microstructure exhibited ductile fracture surfaces, and it seems that a large shear crack on the lateral surface in the specimen was the main factor inducing the final failure. The result of high velocity impact test exhibited that the resistance to fracture of equiaxed microstructure with superior dynamic toughness was much higher than that of lamella microstructure with inferior dynamic toughness. The

  16. Influence of heat treated microstructures on the dynamic deformation characteristics of Ti-6Al-4V alloy

    Energy Technology Data Exchange (ETDEWEB)

    Seo, Yong Seok; Lee, Yong Shin [Chungnam National University, Daejeon (Korea, Republic of); Woo, Sung Choong; Kim, Tae Won [Hanyang University, Seoul (Korea, Republic of)

    2015-11-15

    We investigated the influence of heat treated microstructures, namely, equiaxed, bimodal and lamella types of Ti-6Al-4V alloy on the dynamic deformation characteristics. Four different heat treatment conditions were employed for the development of the microstructures. Static tensile and compressive deformation tests were preliminarily performed with hydraulic test equipment. Dynamic deformation tests at a high level of strain rate, 2700 s{sup -1} ∼ 6400 s{sup -1}, together with high velocity impact tests were, respectively, conducted on the specimens through a compressive Split Hopkinson pressure bar (SHPB) and a high pressure gas gun system. The dependence of flow stress on the strain rate associated with the corresponding microstructure was examined. The microstructural factors on the dynamic fracture characteristics were analyzed by scanning electron microscopy. The static compressive tests showed that the flow stress was greatest in the lamella microstructure and decreased in the order of lamella, bimodal and equiaxed microstructures, whereas the ductility was largest in the bimodal microstructure and smallest in the lamellar microstructure. In dynamic compressive tests, a similar dependency of the flow stress on microstructures was observed: highest in the lamellar microstructure and lowest in the equiaxed microstructure. The ductility, such as strain at maximum stress or at failure, was highest in the equiaxed microstructure and lowest in the lamellar structure. In addition, the ductility for individual microstructure decreased as the strain rate increased. Every microstructure exhibited ductile fracture surfaces, and it seems that a large shear crack on the lateral surface in the specimen was the main factor inducing the final failure. The result of high velocity impact test exhibited that the resistance to fracture of equiaxed microstructure with superior dynamic toughness was much higher than that of lamella microstructure with inferior dynamic toughness

  17. Microstructural influence on low-temperature superplasticity of ultrafine-grained Ti-6Al-4V alloy

    International Nuclear Information System (INIS)

    Ko, Young Gun; Kim, Woo Gyeom; Lee, Chong Soo; Shin, Dong Hyuk

    2005-01-01

    Microstructural influence on low-temperature superplastic behavior of ultrafine-grained Ti-6Al-4V alloy fabricated by equal channel angular pressing (ECAP) was investigated. The deformed structures were analyzed with the increment of strain by transmission electron microscopy. Also, a series of tensile tests were carried out on ultrafine-grained (UFG) samples to measure elongation at temperature of 973 K and at strain rates of 10 -4 to 10 -2 s -1 . The results indicated that elongation was significantly increased with increasing ECAP straining from 4 to 8 revealing more high-angle grain boundaries. Deformation mechanisms for UFG structure were analyzed in the context of inelastic deformation theory, which consisted of dislocation glide and grain boundary sliding

  18. Assessment of strength characteristics of Al2024 ECAP metal using small punch testing

    International Nuclear Information System (INIS)

    Ma, Young Wha; Choi, Jeong Woo; Yoon, Kee Bong; Kim, Seon Hwa

    2006-01-01

    When subjected to severe shear deformation by ECAP, microstructure of Al2024 becomes extremely refined. To measure the strength of that, Small Punch(SP) testing method was adopted as a substitute for the conventional uniaxial tensile testing because the size of material processed by ECAP were limited to ψ12 mm in transverse direction. SP tests were performed with specimens in longitudinal and transverse directions of Al2024 ECAP metal. For comparing the strength values with those assessed by SP tests, uniaxial tensile tests were also conducted with specimens in longitudinal direction. Failure surfaces of the tested SP specimens showed that failure mode was shear deformation and Al2024 ECAP metal has an anisotropy in strength. Thus, conventional equations proposed for assessing the strength characteristics were improper to assess those of Al2024 ECAP metal. In this paper a way of assessing the strength of Al2024 ECAP metal was proposed and was proven to be effective

  19. Anisotropy influence on the failure of Ti6Al4V sheets deformed at room and elevated temperature

    Science.gov (United States)

    Wang, Q. L.; Ghiotti, A.; Bruschi, S.

    2018-05-01

    Ti6Al4V sheets are usually difficult-to-form at room temperature as a consequence of their strong basal texture and hcp crystal lattice. The heating of the alloy below the beta transus temperature is recognized to enhance its formability, reducing the flow stress and increasing the ductility. However, the influence of the sheet anisotropy on the material failure hasn't been studied yet. To this aim, the paper presents the anisotropy influence on the failure characteristics of Ti6Al4V titanium alloy sheets making use of tensile tests carried out at room temperature and 600°C on smooth, notched and shear samples in order to have various stress states. The fracture strain is measured and the effect of the sample orientation and stress state is identified. To determine the actual stress state for each sample geometry, a numerical model is set up and calibrated using elasto-plastic data from uni-axial tensile tests on smooth samples. Finally, the fracture surfaces are observed through SEM analysis to explain the failure characteristics.

  20. Dynamic Shear Deformation and Failure of Ti-6Al-4V and Ti-5Al-5Mo-5V-1Cr-1Fe Alloys.

    Science.gov (United States)

    Ran, Chun; Chen, Pengwan

    2018-01-05

    To study the dynamic shear deformation and failure properties of Ti-6Al-4V (Ti-64) alloy and Ti-5Al-5Mo-5V-1Cr-1Fe (Ti-55511) alloy, a series of forced shear tests on flat hat shaped (FHS) specimens for the two investigated materials was performed using a split Hopkinson pressure bar setup. The evolution of shear deformation was monitored by an ultra-high-speed camera (Kirana-05M). Localized shear band is induced in the two investigated materials under forced shear tests. Our results indicate that severe strain localization (adiabatic shear) is accompanied by a loss in the load carrying capacity, i.e., by a sudden drop in loading. Three distinct stages can be identified using a digital image correlation technique for accurate shear strain measurement. The microstructural analysis reveals that the dynamic failure mechanisms for Ti-64 and Ti-55511 alloys within the shear band are of a cohesive and adhesive nature, respectively.

  1. Microstructure Evolution and Mechanical Behavior of Ultrafine Ti-6Al-4V During Low Temperature Superplastic Deformation (Postprint)

    Science.gov (United States)

    2016-09-13

    J. Cui, L. Ma, A cavity nucleation model during high temperature creep deformation of metals, Acta Metall. Mater. 41 (1993) 539e542. [49] A.H. Chokshi...dislocation activity, and diffusional creep [2]. However, the contribution of these elease (PA): distribution unlimited. S.V. Zherebtsov et al. / Acta...interval 2 105 s1e2 103 s1 at 550 C. The strain rate sensitivity m was evaluated using the slope of log s log _ε curves or strain-rate-change

  2. Quantitative research on microscopic deformation behavior of Ti-6Al-4V two-phase titanium alloy based on finite element method

    Science.gov (United States)

    Peng, Yan; Chen, Guoxing; Sun, Jianliang; Shi, Baodong

    2018-04-01

    The microscopic deformation of Ti-6Al-4V titanium alloy shows great inhomogeneity due to its duplex-microstructure that consists of two phases. In order to study the deformation behaviors of the constituent phases, the 2D FE model based on the realistic microstructure is established by MSC.Marc nonlinear FE software, and the tensile simulation is carried out. The simulated global stress-strain response is confirmed by the tensile testing result. Then the strain and stress distribution in the constituent phases and their evolution with the increase of the global strain are analyzed. The results show that the strain and stress partitioning between the two phases are considerable, most of the strain is concentrated in soft primary α phase, while hard transformed β matrix undertakes most of the stress. Under the global strain of 0.05, the deformation bands in the direction of 45° to the stretch direction and the local stress in primary α phase near to the interface between the two phases are observed, and they become more significant when the global strain increases to 0.1. The strain and stress concentration factors of the two phases are obviously different at different macroscopic deformation stages, but they almost tend to be stable finally.

  3. Electromagnetic Stirring versus ECAP: Morphological Comparison of Al-Si-Cu Alloys to Make the Microstructural Refinement for Use in SSM Processing

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    Luis Vanderlei Torres

    2016-01-01

    Full Text Available This work evaluates the morphological evolution at the semisolid state of the Al-4.0wt%Si-2.5wt%Cu alloy produced by direct chill casting under electromagnetic stirring (EMS and by one equal channel angular pressing (ECAP pass. The ECAP emerged as a promising technique capable of reduction and homogeneous metals microstructure imposing large deformations occurs in a matrix that contains two channels of the same cross-sectional area and forms an angle of 120°. The materials were submitted to reheating treatment in condition of 60% solid fraction at treatment times of 0, 30, and 90 s. Comparing the two cases, we have the presented ECAP process that had an excellent response to the recovery and recrystallization mechanisms, and refined microstructures ideal for thixoforming were produced. Primary particle sizes of about 45 μm and grain sizes of about 75 μm and a circularity shape factor of more than 0.60 were obtained. The low silicon alloy, Al-4.0wt%Si-2.5wt%Cu, presented excellent refinement when processed via equal channel angular pressing, presenting good morphological stability at the semisolid state, without significant changes in size or shape of the solid particles. This fully globular structure is favourable for thixoforming processes.

  4. Hot deformation of particulate reinforced Al-4Li-1Mg-0.5Ge-0.2Zr

    International Nuclear Information System (INIS)

    Chanda, T.; Lavernia, E.J.; Wolfenstine, J.

    1991-01-01

    Lithium additions to aluminum give the greatest reduction in density and increase in elastic modulus per wt.% of any known alloying element. The potential for aluminum alloy density reduction through lithium additions is evident by comparing its atomic weight (6.94) to that of aluminum (26.98). Over the past decade, considerable research efforts have been directed towards developing aluminum-lithium alloys, with lithium contents of up to 2.5 wt.%, for aircraft applications, where their low density and increased stiffness can lead to significant improvements in payload capacity. A recent notable example has been the development of a quarternary aluminum-lithium alloy containing silver, (A1-(4.5-6.3) Cu-1.3Li-0.4Ag-0.4Mg-0.14Zr, in wt.%). In an effort to further decrease the density and increase the modulus of aluminum-lithium alloys, research efforts have progressively shifted towards alloys containing higher concentrations of lithium (>3.0 wt.%). Furthermore, aluminum-lithium alloys are being studied as potential candidate matrix materials in metal matrix composites (MMCs), as a result of the observation that lithium effectively enhances the ability of the aluminum matrix to wet the ceramic reinforcement. The extreme reactivity associated with high additions of lithium, and the difficulties associated with processing MMCs, have prompted the development of alternate synthesis approaches. One such approach, spray atomization and co-deposition, is actively being studied as a result of its ability to rapidly quench, reinforce, and consolidate in a single step, thus avoiding the difficulties associated with the handling of fine reactive particulates. The object of the paper is to provide insight into the elevated temperature deformation behavior of high lithium (4 wt.%) aluminum alloys reinforced with SiC particles prepared by spray atomization and co-deposition. The selection of the A1-4Li-1Mg-0.5Ge-0.2Zr wt

  5. Study of deformation and fracture micro mechanisms of titanium alloy Ti-6Al-4V using electron microscopy and and X-ray diffraction techniques

    International Nuclear Information System (INIS)

    Morcelli, Aparecido Edilson

    2009-01-01

    This present work allowed the study of deformation and fracture micro mechanisms of titanium alloy Ti-6Al-4V, used commercially for the manufacture of metallic biomaterials. The techniques employed for the analysis of the material under study were: scanning electron microscopy (SEM), transmission electron microscopy (TEM) and X-ray diffraction (XRD). The study of the influence and behavior of the phases present in titanium alloys is important to evaluate the behavior of cracks in titanium alloys with high mechanical strength, which have fine alpha (α), beta (β) and (α±β) microstructure, linking the presence of the phases with the strength of the material. The evaluation in situ of deformation and fracture micro mechanisms were performed by TEM and was also a study of phase transformations during cooling in titanium alloys, using the techniques of bright field, dark field and diffraction of electrons in the selected area. After heat treatment differences were observed between the amount of in relation to the original microstructure of the β and α phases material for different conditions used in heat treatment applied to the alloy. The presence of lamellar microstructure formed during cooling in the β field was observed, promoting the conversion of part of the secondary alpha structure in β phase, which was trapped between the lamellar of alpha. (author)

  6. Initial porosity impact on equal channel angular pressing (ECAP of Ti–6Al–4V powder material

    Directory of Open Access Journals (Sweden)

    V. A. Andreyachshenko

    2016-10-01

    Full Text Available There is studied the technology of processing Ti-6Al-4V powder material with various initial densities using the method of equal channel angular pressing. The device with the 90, 120 and 135 degree angled joint channels was used for the study. The deformation was carried out at the room temperature. It was found that the most favorable stressed-and-strained state was formed in the instrument where the angle of channel joints was equal to 135 degrees. The maximum compression in the instrument is reached at 90 degree angle of the channel joints, but it needs a larger deformation force. To obtain pressed material it is recommended to use a high ECAP cycle for any configuration.

  7. Characterization of AA7050 aluminium alloy processed by ECAP; Caracterizacao da liga de aluminio AA7050 processada por ECAP

    Energy Technology Data Exchange (ETDEWEB)

    Cardoso, K.R.; Guido, V. [Universidade do Vale do Paraiba (UNIVAP), Sao Jose dos Campos, SP (Brazil). Inst. de Pesquisa e Desenvolvimento; Travessa, D.N. [Empresa Brasileira de Aeronautica (EMBRAER), Sao Jose dos Campos, SP (Brazil); Jorge Junior, A.M. [Universidade Federal de Sao Carlos (DEMa/UFSCar), SP (Brazil). Dept. de Engenharia de Materiais

    2010-07-01

    The commercial AA7050 aluminium alloy in the solution heat treated condition (W) was processed by ECAP through route A. Two pressing temperatures (room and 150 deg C and velocities (5 and 30mm/min) were used, as well as different number of passes. The effect of such variables on the microstructure evolution was evaluated using optical and transmission electron microscopy with EDX microanalysis, and xray diffraction. It was found that the microstructure has been refined by ECAP, as a result of subgrains formed within deformation bands. ECAP at 150 deg C resulted in intense precipitation of plate like {eta} phase, which evolves to equiaxial morphology as the number of passes increases. (author)

  8. The role of strain rate during deposition of CAP on Ti6Al4V by superplastic deformation-like method using high-temperature compression test machine

    International Nuclear Information System (INIS)

    Ramdan, R.D.; Jauhari, I.; Hasan, R.; Masdek, N.R. Nik

    2008-01-01

    This paper describes an implementation of superplastic deformation method for the deposition of carbonated-apatite (CAP) on the well-know titanium alloy, Ti6Al4V. This deposition process was carried out using high-temperature compression test machine, at temperature of 775 deg. C, different strain rates, and conducted along the elastic region of the sample. Before the process, titanium substrate was cryogenically treated in order to approach superplastic characteristic during the process. After the process, thin film of CAP was created on the substrate with the thickness from 0.71 μm to 1.42 μm. The resulted film has a high density of CAP that covered completely the surface of the substrate. From the stress-strain relation chart, it can be observed that as the strain rate decreases, the area under stress-strain chart also decreases. This condition influences the density of CAP layer on the substrate that as this area decreases, the density of CAP layer also decreases as also confirmed by X-ray diffraction characterization. In addition, since the resulting layer of CAP is in the form of thin film, this layer did not alter the hardness of the substrate as measured by Vickers hardness test method. On the other hand, the resulting films also show a good bonding strength properties as the layer remain exist after friction test against polishing clothes for 1 h

  9. On the Effect of Natural Aging Prior to Low Temperature ECAP of a High-Strength Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Sebastian Fritsch

    2018-01-01

    Full Text Available Severe plastic deformation (SPD can be used to generate ultra-fine grained microstructures and thus to increase the strength of many materials. Unfortunately, high strength aluminum alloys are generally hard to deform, which puts severe limits on the feasibility of conventional SPD methods. In this study, we use low temperature equal-channel angular pressing (ECAP to deform an AA7075 alloy. We perform ECAP in a custom-built, cooled ECAP-tool with an internal angle of 90° at −60 °C and with an applied backpressure. In previous studies, high-strength age hardening aluminum alloys were deformed in a solid solution heat treated condition to improve the mechanical properties in combination with subsequent (post-ECAP aging. In the present study, we systematically vary the initial microstructure—i.e., the material condition prior to low temperature ECAP—by (pre-ECAP natural aging. The key result of the present study is that precipitates introduced prior to ECAP speed up grain refinement during ECAP. Longer aging times lead to accelerated microstructural evolution, to increasing strength, and to a transition in fracture behavior after a single pass of low temperature ECAP. These results demonstrate the potential of these thermo-mechanical treatments to produce improved properties of high-strength aluminum alloys.

  10. Microstructure and Mechanical Properties of an Al-Li-Mg-Sc-Zr Alloy Subjected to ECAP

    Directory of Open Access Journals (Sweden)

    Anna Mogucheva

    2016-10-01

    Full Text Available The effect of post-deformation solution treatment followed by water quenching and artificial aging on microstructure and mechanical properties of an Al-Li-Mg-Sc-Zr alloy subjected to equal-channel angular pressing (ECAP was examined. It was shown that the deformed microstructure produced by ECAP remains essentially unchanged under solution treatment. However, extensive grain refinement owing to ECAP processing significantly affects the precipitation sequence during aging. In the aluminum-lithium alloy with ultrafine-grained (UFG microstructure, the coarse particles of the S1-phase (Al2LiMg precipitate on high-angle boundaries; no formation of nanoscale coherent dispersoids of the δ′-phase (Al3Li occurs within grain interiors. Increasing the number of high-angle boundaries leads to an increasing portion of the S1-phase. As a result, no significant increase in strength occurs despite extensive grain refinement by ECAP.

  11. A STUDY ON THE APPLICATION OF THE ECAP TO SURFACE PLATING

    Directory of Open Access Journals (Sweden)

    Osman KONUK

    2014-01-01

    Full Text Available Metal forming processes with shear stresses that very high plastic strains are obtained in one pass are defined as severe plastic deformation (SPD processes. Strain values can additionally be increased with additional passes throughout the process. Equal channel angular processing (ECAP is the most applied method among the SPD processes. In the presented study, an approach of application of ECAP method was used in surface plating. Previously manufactured ECAP dies using separated die design approach were used in the study. 5083 Aluminum and Ms 58 Brass alloy strips having 2 and 4 mm thickness were placed in the ECAP die side by side and processed with single and double passes in order to model the metallic plating under cold pressure welding conditions. There were no successful and full joints between the strips although some partial joints were observed. The results were discussed and some suggestions are made in order to obtain successful joints.

  12. Finite element simulation of the T-shaped ECAP processing of round samples

    Science.gov (United States)

    Shaban Ghazani, Mehdi; Fardi-Ilkhchy, Ali; Binesh, Behzad

    2018-05-01

    Grain refinement is the only mechanism that increases the yield strength and toughness of the materials simultaneously. Severe plastic deformation is one of the promising methods to refine the microstructure of materials. Among different severe plastic deformation processes, the T-shaped equal channel angular pressing (T-ECAP) is a relatively new technique. In the present study, finite element analysis was conducted to evaluate the deformation behavior of metals during T-ECAP process. The study was focused mainly on flow characteristics, plastic strain distribution and its homogeneity, damage development, and pressing force which are among the most important factors governing the sound and successful processing of nanostructured materials by severe plastic deformation techniques. The results showed that plastic strain is localized in the bottom side of sample and uniform deformation cannot be possible using T-ECAP processing. Friction coefficient between sample and die channel wall has a little effect on strain distributions in mirror plane and transverse plane of deformed sample. Also, damage analysis showed that superficial cracks may be initiated from bottom side of sample and their propagation will be limited due to the compressive state of stress. It was demonstrated that the V shaped deformation zone are existed in T-ECAP process and the pressing load needed for execution of deformation process is increased with friction.

  13. ZK60 alloy processed by ECAP: Microstructural, physical and mechanical characterization

    Energy Technology Data Exchange (ETDEWEB)

    Dumitru, F.-D., E-mail: dianadumitru1986@yahoo.com [Materials Science and Engineering Faculty, Politehnica University of Bucharest, Splaiul Independentei 313, 060042 Bucharest (Romania); Higuera-Cobos, O.F., E-mail: osfahico@gmail.com [Departamento de Ciencia de los Materiales e Ingeniería Metalúrgica, ETSEIB – Universidad Politécnica de Cataluña, Av. Diagonal 647, 08028 Barcelona (Spain); Facultad de Ingeniería Mecánica, Universidad Tecnológica de Pereira, Vereda La Julita, Pereira (Colombia); Cabrera, J.M., E-mail: jose.maria.cabrera@upc.es [Departamento de Ciencia de los Materiales e Ingeniería Metalúrgica, ETSEIB – Universidad Politécnica de Cataluña, Av. Diagonal 647, 08028 Barcelona (Spain); Fundació CTM Centre Tecnológic, Plaça de la Ciència 2, 08243 Manresa (Spain)

    2014-01-31

    Lately, magnesium alloys have been extensively investigated through severe plastic deformation (SPD) methods in order to extend their application to structural components. In the present work, as-extruded ZK60 magnesium alloy samples were subjected to 4 passes of equal-channel angular pressing (ECAP) at a processing temperature of 250 °C, following route Bc. The microstructural evolution of the deformed grains was analyzed using electron back-scattered diffraction (EBSD). The Orientation Imaging Microscopy (OIM) maps, together with the grain boundary misorientation distribution showed a reduction in the grain size accompanied by a large proportion of high angle grain boundaries. Calorimetric analysis showed a slight increase in the recrystallization temperature of the ECAPed magnesium samples. Mechanical tests showed an improvement in the elongation-to-failure after 4 ECAP passes, which were about 2 times higher than in the as-extruded sample. Also a brittle to ductile transition was observed.

  14. ZK60 alloy processed by ECAP: Microstructural, physical and mechanical characterization

    International Nuclear Information System (INIS)

    Dumitru, F.-D.; Higuera-Cobos, O.F.; Cabrera, J.M.

    2014-01-01

    Lately, magnesium alloys have been extensively investigated through severe plastic deformation (SPD) methods in order to extend their application to structural components. In the present work, as-extruded ZK60 magnesium alloy samples were subjected to 4 passes of equal-channel angular pressing (ECAP) at a processing temperature of 250 °C, following route Bc. The microstructural evolution of the deformed grains was analyzed using electron back-scattered diffraction (EBSD). The Orientation Imaging Microscopy (OIM) maps, together with the grain boundary misorientation distribution showed a reduction in the grain size accompanied by a large proportion of high angle grain boundaries. Calorimetric analysis showed a slight increase in the recrystallization temperature of the ECAPed magnesium samples. Mechanical tests showed an improvement in the elongation-to-failure after 4 ECAP passes, which were about 2 times higher than in the as-extruded sample. Also a brittle to ductile transition was observed

  15. Identification for the optimal working parameters of Ti-6Al-4V-0.1Ru alloy in a wide deformation condition range by processing maps based on DMM

    Energy Technology Data Exchange (ETDEWEB)

    Xia, Yu-feng; Long, Shuai; Zhou, Yu-ting; Zhao, Jia; Wang, Tian-yu; Zhou, Jie, E-mail: kkyttyls@vip.qq.com [School of Material Science and Engineering, Chongqing University (China)

    2016-11-15

    The hot deformation behaviours of Ti-6Al-4V-0.1Ru alloy were investigated by isothermal hot compression tests in the temperature range of 1023-1423 K and strain rate range of 0.01-10 s{sup -1}. The β transus was determined to be 1198 K by continuous heating method. The values of deformation activation energy Q at the strain of 0.3 were calculated to be 630.01 kJ/mol in dual-phase field and 331.75 kJ/mol in β-phase field. Moreover, the processing maps at the strain of 0.2, 0.4, 0.6 and 0.8 were developed based on dynamic materials model (DMM). To deeply understand the microstructure evolution mechanism during hot deformation processes and to verify the processing maps, the microstructures at different deformation conditions were observed. The stable microstructures (i.e. globularization, dynamic recovery (DRV) and β dynamic recrystallization (β-DRX)) and instable microstructures (i.e. lamellae kinking and flow localization) were obtained. To make it useful in the design of industrial hot working schedules for this material, a microstructural mechanism map was constructed on the basis of processing maps and microstructure observation. Deformation conditions in the vicinity of 1150 K & 0.01 s{sup -1} where globularization occurs and in the vicinity of 1323 K & 0.01 s{sup -1} where β-DRX occurs are recommended. (author)

  16. Influence of ECAP temperature on the formability of a particle reinforced 2017 aluminum alloy

    Science.gov (United States)

    Wagner, S.; Härtel, M.; Frint, P.; F-X Wagner, M.

    2017-03-01

    Severe plastic deformation methods are commonly used to increase the strength of materials by generating ultrafine-grained microstructures. The application of these methods to Al-Cu alloys is, however, difficult because of their poor formability at room temperature. An additional reduction of formability of such alloys occurs when ceramic particles are added as reinforcement: this often triggers shear localization and crack initiation during ECAP. This is the main reason why equal-channel angular pressing (ECAP) of aluminum matrix composites (AMCs) can generally only be performed at elevated temperatures and using ECAP dies with a channel angle larger than 90° (e.g. 120°). In this study we present a brief first report on an alternative approach for the improvement of the formability of an AMC (AA2017, 10 % SiC): ECAP at low temperatures. We show that, using a temperature of -60 °C and a channel angle of 90° (corresponding to an equivalent strain of 1.1), ECAP of the AMC can be successfully performed without material failure. The mechanical properties of the strongly deformed AMC are analyzed by tensile testing. Our results indicate that the increased formability of the AMC at low temperatures can be attributed to the suppression of unstable plastic flow that affects formability at room temperature.

  17. The transverse creep deformation and failure characteristics of SCS-6/Ti-6Al-4V metal matrix composites at 482 C

    International Nuclear Information System (INIS)

    Eggleston, M.R.; Ritter, A.M.

    1995-01-01

    While continuous fiber, unidirectional composites are primarily evaluated for their longitudinal properties, the behavior transverse to the fibers often limits their application. In this study, the tensile and creep behaviors of SCS-6/Ti-6Al-4V composites in the transverse direction at 482 C were evaluated. Creep tests were performed in air and argon environments over the stress range of 103 to 276 MPa. The composite was less creep resistant than the matrix when tested at stress values larger than 150 MPa. Below 150 MPa, the composite was ore creep resistant than the unreinforced matrix. Failure of the composite occurred by the ductile propagation of racks emanating from separated fiber interfaces. The environment in which the test was performed affected the creep behavior. At 103 MPa, the creep rate in argon was 4 times slower than the creep rate in air. The SCS-6 silicon-carbide fiber's graphite coating oxidized in the air environment and encouraged the separation of the fiber-matrix interface. However, at high stress levels, the difference in behavior between air- and argon-tested specimens was small. At these stresses, separation of the interface occurred during the initial loading of the composite and the subsequent degradation of the interface did not affect the creep behavior. Finally, the enrichment of the composite's surface by molybdenum during fabrication resulted in an alloyed surface layer that failed in a brittle fashion during specimen elongation. Although this embrittled layer did not appear to degrade the properties of the composite, the existence of a similar layer on a composite with a more brittle matrix might be very detrimental

  18. Study of deformation and fracture micro mechanisms of titanium alloy Ti-6Al-4V using electron microscopy and and X-ray diffraction techniques; Estudo dos micromecanismo de deformacao e fratura da liga de titanio Ti-6Al-4V utizando-se tecnicas de microscopia eletronica e difracao de raios X

    Energy Technology Data Exchange (ETDEWEB)

    Morcelli, Aparecido Edilson

    2009-07-01

    This present work allowed the study of deformation and fracture micro mechanisms of titanium alloy Ti-6Al-4V, used commercially for the manufacture of metallic biomaterials. The techniques employed for the analysis of the material under study were: scanning electron microscopy (SEM), transmission electron microscopy (TEM) and X-ray diffraction (XRD). The study of the influence and behavior of the phases present in titanium alloys is important to evaluate the behavior of cracks in titanium alloys with high mechanical strength, which have fine alpha ({alpha}), beta ({beta}) and ({alpha}{+-}{beta}) microstructure, linking the presence of the phases with the strength of the material. The evaluation in situ of deformation and fracture micro mechanisms were performed by TEM and was also a study of phase transformations during cooling in titanium alloys, using the techniques of bright field, dark field and diffraction of electrons in the selected area. After heat treatment differences were observed between the amount of in relation to the original microstructure of the {beta} and {alpha} phases material for different conditions used in heat treatment applied to the alloy. The presence of lamellar microstructure formed during cooling in the {beta} field was observed, promoting the conversion of part of the secondary alpha structure in {beta} phase, which was trapped between the lamellar of alpha. (author)

  19. ELECTRONIC COMPLIANCE AND APPROVAL PROJECT (ECAP)

    Energy Technology Data Exchange (ETDEWEB)

    Hope Morgan; Richard A. Varela; Deborah LaHood; Susan Cisco; Mary Ann Benavides; Donna Burks

    2002-11-01

    The Texas Railroad Commission (RRC), working in partnership with the United States Department of Energy and the oil and gas industry it regulates, is implementing a strategy for improving efficiency in regulations and significantly reducing administrative operating costs through the Electronic Compliance and Approval Process (ECAP). The project will streamline regulatory compliance and reporting by providing the ability to electronically submit, process, and query oil and gas applications and reports through the Internet-based ECAP system. Implementation of an ECAP drilling permit pilot project began September 1999 after funding resources were secured--a $700,000 grant from the U.S. Department of Energy and an appropriation of $1.4 million from the Texas Legislature. The pilot project involves creating the ability to file, review, and approve a well's drilling permit application through a completely electronic process. The pilot project solution will ultimately provide the infrastructure, technology, and electronic modules to enable the filing of all compliance permits and performance reports through the internet from a desktop computer. The pilot project was conducted in three phases. The first phase, implemented May 2000, provided the infrastructure that allows the electronic filing and approval of simple drilling permit applications, associated fees, and attachments. The official ''roll-out'' of ECAP and the first electronically filed drilling permit application occurred on May 11, 2000 in Dallas in conjunction with an Internet Workshop sponsored by the Petroleum Technology Transfer Council. After the completion of Phase I, the ECAP team conducted an extensive review of progress to date and analyzed requirements and opportunities for future steps. The technical team identified core infrastructure modifications that would facilitate and better support future development and expansion of the ECAP system and work began on database structure

  20. Lattice defect investigation of nanostructured ECAP-Cu by means of x-ray line profile analysis, calorimetry and electrical resistometry

    International Nuclear Information System (INIS)

    Schafler, E.; Steiner, G.; KEXrber, M.; Zehetbauer, M.J.; Korznikova, E.

    2005-01-01

    Full text: Cu rods have been deformed by Equal Channel Angular Pressing (ECAP) up to shear strains γ ∼ 5 while applying various deformation paths A, B c and C. ECAP processed materials show a microstructure with grain sizes in the nanometer range and a high density of lattice defects. X-ray Bragg Profile Analyses (XPA), Differential Scanning Calorimetry (DSC) as well as Residual Electrical Resistivity (RER) measurements have been performed, in order to detect the densities of various deformation induced lattice defects and/or their arrangements. The results have been analyzed in terms of annealing of deformation induced dislocations and vacancies (vacancy agglomerates). Compared to conventional cold work procedures, deformation by ECAP achieves a strongly enhanced concentration of vacancy type defects. (author)

  1. Creep properties of aluminium processed by ECAP

    Czech Academy of Sciences Publication Activity Database

    Král, Petr; Dvořák, Jiří; Jäger, Aleš; Kvapilová, Marie; Horita, Z.; Sklenička, Václav

    2016-01-01

    Roč. 54, č. 6 (2016), s. 441-451 ISSN 0023-432X R&D Projects: GA MŠk(CZ) LQ1601 Institutional support: RVO:68081723 ; RVO:68378271 Keywords : equal channel angular pressing (ECAP) * aluminium * ultrafine-grained microstructure * creep Subject RIV: JG - Metallurgy; JG - Metallurgy (FZU-D) Impact factor: 0.366, year: 2016

  2. Investigation of fatigue crack growth rate of Al 5484 ultrafine grained alloy after ECAP process

    Energy Technology Data Exchange (ETDEWEB)

    Brynk, Tomasz; Rasinski, Marcin; Pakiela, Zbigniew; Kurzydlowski, Krzysztof J. [Faculty of Materials Science and Engineering, Warsaw University of Technology (Poland); Olejnik, Lech [Faculty of Production Engineering, Warsaw University of Technology (Poland)

    2010-05-15

    During the last decade equal-channel angular pressing (ECAP) has emerged as a widely used fabrication route of ultrafine-grained (UFG) metals and alloys. Enhanced mechanical properties of UFG materials produced by severe plastic deformation, with a grain size smaller than 1 {mu}m, have been reported in a large number of publications. However, the higher strength does not imply higher resistance to fatigue both high- and low-cyclic. In fact, due to reduced plasticity, higher fatigue crack propagation rates are reported for UFG materials, particularly in low-amplitude range. The aim of this work was to investigate fatigue crack propagation in samples of Al 5483 alloy subjected to ECAP treatment. Because of small dimensions of the coupons processed by ECAP, non-standard, mini-samples were used in a crack propagation tests. Two test procedures were used to estimate stress intensity factor (K). The first was based on optical measurements of crack length from images recorded during the test. The second method was based on digital image correlation (DIC), which was used to determine K value directly from displacement field near the crack tip. Comparison of these two methods is made and the relationship between the intensity of ECAP process (measured in terms of the number of ECAP passes) and fatigue crack propagation rates proposed. In addition to fatigue resistance, the results of tensile tests carried out with mini-samples are presented. Applicability of such samples in the investigations of the mechanical properties of UFG materials is discussed. (Abstract Copyright [2010], Wiley Periodicals, Inc.)

  3. Study of vacancy-type defects by positron annihilation in ultrafine-grained aluminum severely deformed at room and cryogenic temperatures

    International Nuclear Information System (INIS)

    Su, L.H.; Lu, C.; He, L.Z.; Zhang, L.C.; Guagliardo, P.; Tieu, A.K.; Samarin, S.N.; Williams, J.F.; Li, H.J.

    2012-01-01

    Commercial-purity aluminum was processed by equal-channel angular pressing (ECAP) at room temperature (RT-ECAP) and cryogenic temperature (CT-ECAP) with liquid nitrogen cooling between two successive passes. It was found that the RT-ECAPed samples showed equiaxed microstructure after 4 and 8 ECAP passes, while the CT-ECAPed samples displayed slightly elongated microstructure and slightly smaller grain size. Moreover, the CT-ECAPed samples had higher hardness values than the RT-ECAPed samples subjected to the same amount of deformation. Positron annihilation lifetime spectroscopy (PALS) was used to investigate the evolution of vacancy-type defects during the ECAP deformation process. The results showed that three types of defects existed in the ECAPed samples: vacancies associated with dislocations, bulk monovacancies and bulk divacancies. The CT-ECAPed samples had a higher fraction of monovacancies and divacancies. These two types of defects are the major vacancy-type defects that can work as dislocation pinning centers and induce hardening, resulting in higher hardness values in the CT-ECAPed samples. A quantitative relationship between material hardness and the defect concentration and defect diffusion coefficient has been established.

  4. Processing ultrafine-grained Aluminum alloy using Multi-ECAP-Conform technique

    International Nuclear Information System (INIS)

    Fakhretdinova, Elvira; Raab, Georgy; Valiev, Ruslan; Ryzhikov, Oleg

    2014-01-01

    The stress-strained state (SSS), contact and force parameters of a new SPD technique – Multi-ECAP-Conform – have been studied. The new technique ensures a high level of accumulated strain □=4...5 per one processing cycle. Physical and computer modeling by finite element method in Deform-3D software was applied to evaluate the parameters. It is shown that the results of physical and computer modeling correlate with each other. Equipment has been upgraded, and experimental samples of Al-Mg-Si system alloy have been processed

  5. Chemistry and tensile properties of a recycled AA7050 via spray forming and ECAP/E

    Directory of Open Access Journals (Sweden)

    Alexandre Hyodo

    2012-10-01

    Full Text Available The aim of this work is to evaluate the conjugation of advanced processing techniques, such as spray forming, extrusion and ECAP as a processing route for reuse of machining chips generated during aircrafts manufacturing parts from AA7050-T7451 raw material plates supplied according to AMS 4050H¹. In this way, the sprayforming process was used for remelting, and billet production, followed by extrusion and ECAP. At the end of the process, an artificial aging according to AMS 2772E ² was conducted. An assessment of chemical composition, microstructure, and mechanical properties evolution throughout the process were performed. The results have showed that this proposed route may be used as a potential technological route for secondary aluminum source. For extrusion route for overaged condition, 144 MPa yield strength and 14% of elongation was attained. Beside this, at this stage of work, was verified that the hot extrusion process is more effective for reduction of porosity and microstructure development than ECAP, but on the other hand this one has reduced porosity dispersion significantly for the extrusion parameters adopted. The adopted homogenization schedule, followed by artificial aging after has resulted in excessive grain growth.

  6. Optimizing the equal channel angular pressing process (ECAP) operation parameters to produce bulk nanostructure materials

    International Nuclear Information System (INIS)

    Abushgair, K.

    2015-01-01

    In this work we were interested in doing simulation using finite elements analysis (FEA) to study the equal channel angular pressing process (ECAP), which is currently one of the most popular methods of severe plastic deformation Processes (SPD). for fabricating Ultra-Fine Grained (UFG) materials, because it allows very high strains to be imposed leading to extreme work hardening and microstructural refinement. The main object of this study is to establish the influence of main parameters which effect ECAP process which are magnitude of the die angle and the friction coefficient. The angle studied between (90-135°) degree, and magnitude of the friction coefficient μ between (0.12-0.6), and number of pass. The samples were made from aluminum alloy at room temperature with (15X 15) mm cross section and 150 mm length. The simulation result shows that normal elastic strain, shears elastic strain, and max. shear elastic strain increased, when changing the angle from 90° to 100°. and decrease between the angle 110° to 135°. Also the total deformation increased when we change die angle from 90° to 135°. By studding the friction effect on the die and sample we noted that increasing the friction coefficient from 0.12 to 0.6, normal elastic strain, and shear elastic strain increased and increasing the friction coefficient from 0.1 to 0.6 decrease the normal and shear stress

  7. Estimation of dislocations density and distribution of dislocations during ECAP-Conform process

    Science.gov (United States)

    Derakhshan, Jaber Fakhimi; Parsa, Mohammad Habibi; Ayati, Vahid; Jafarian, Hamidreza

    2018-01-01

    Dislocation density of coarse grain aluminum AA1100 alloy (140 µm) that was severely deformed by Equal Channel Angular Pressing-Conform (ECAP-Conform) are studied at various stages of the process by electron backscattering diffraction (EBSD) method. The geometrically necessary dislocations (GNDs) density and statistically stored dislocations (SSDs) densities were estimate. Then the total dislocations densities are calculated and the dislocation distributions are presented as the contour maps. Estimated average dislocations density for annealed of about 2×1012 m-2 increases to 4×1013 m-2 at the middle of the groove (135° from the entrance), and they reach to 6.4×1013 m-2 at the end of groove just before ECAP region. Calculated average dislocations density for one pass severely deformed Al sample reached to 6.2×1014 m-2. At micrometer scale the behavior of metals especially mechanical properties largely depend on the dislocation density and dislocation distribution. So, yield stresses at different conditions were estimated based on the calculated dislocation densities. Then estimated yield stresses were compared with experimental results and good agreements were found. Although grain size of material did not clearly change, yield stress shown intensive increase due to the development of cell structure. A considerable increase in dislocations density in this process is a good justification for forming subgrains and cell structures during process which it can be reason of increasing in yield stress.

  8. Microstructure and mechanical properties of extruded and ECAPed AZ31 Mg alloy, grain refined with Al-Ti-C master alloy

    Energy Technology Data Exchange (ETDEWEB)

    Torbati-Sarraf, S.A. [School of Metallurgical and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Mahmudi, R., E-mail: mahmudi@ut.ac.ir [School of Metallurgical and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of)

    2010-06-15

    Different amounts of Al-3Ti-0.15C master alloy (TiCAl), as grain refiner, were added to the AZ31 magnesium alloy (Mg-3Al-1Zn-0.3Mn) and the resulting microstructure, grain size distributions, texture, and mechanical properties were studied after extrusion and equal channel angular pressing (ECAP). Results showed that the addition of 1.0 wt.% TiCAl had the strongest grain refinement effect, reducing the grain sizes by 51.2 and 38.4% in the extruded and ECAPed conditions, respectively. The observed grain refinement was in part due to the presence of the thermally stable micron- and submicron-sized particles in the melt which act as nucleation sites during solidification. During the high-temperature extrusion and ECAP processes, dynamic recrystallization (DRX) and grain growth are likely to occur. However, second phase particles will help in reducing the grain size by the particle stimulated nucleation (PSN) mechanism. Furthermore, the pinning effect of these particles can oppose grain growth by reducing the grain boundary migration. These two phenomena together with the partitioning of the grains imposed by the severe plastic deformation in the ECAP process have all contributed to the achieved fine-grained structure in the AZ31 alloy with enhanced mechanical properties. The enhancement in the shear yield stress (SYS) and ultimate shear strengths (USS) were, respectively, 11.2 and 6.1% in the extruded state, and 7.6 and 3.9% in the ECAPed conditions. The weaker strengthening effect of grain refinement in the ECAPed alloys can be attributed to the textural modifications which partly offset the achieved grain boundary strengthening.

  9. Study of the impact of treatment modes on hardness, deformability and microstructure of VT6 (Ti-6Al-4V and VV751P (Ni-15Co-10Cr alloy samples after selective laser sintering

    Directory of Open Access Journals (Sweden)

    Galkina Natalia V.

    2017-01-01

    Full Text Available Selective laser sintering is an advanced method for obtaining sophisticated products and assembly permanent joints. This is particularly relevant for heat resistant alloys employed in aviation equipment. Heat treatment modes traditionally applied to the products are chosen in accordance with conditions of further product operation. In this paper there are given the results of experimental study of hardness, deformability and microstructure of samples after selective laser sintering of Ni-15Co-10Cr and Ti–6Al–4V alloy powders. It has been determined that Ni-15Co-10Cr alloy ageing increases the hardness and deformability of samples; these characteristics decrease if the ageing lasts for 9-19 hours. Annealing of Ti–6Al–4V alloy samples results in preserving original hardness. After complete annealing, the hardness of samples decreases from 32 … 33HRC to 24 … 26HRC. Microstructural studies showed that there are cracks between layers in the surface of Ti–6Al–4V alloy samples after sintering and not complete annealing. After full annealing, cracks' width and length decreased. Cracks in Ni-15Co-10Cr alloy samples' microstructure were not detected.

  10. Effect of ECAP on microstructure and mechanical properties of cast AZ91 magnesium alloy

    International Nuclear Information System (INIS)

    Chung, C W; Gao, W; Ding, R G; Chiu, Y L

    2010-01-01

    An as-cast AZ91 magnesium alloy was processed by Equal Channel Angular Pressing (ECAP) at 320 0 C. The microstructure and mechanical properties were studied. It has been found that ECAP refines both the grains and precipitates, thus modifies the strength and ductility of the processed alloy. After the first pass of ECAP, the yield stress improves significantly from 71 MPa to 140 MPa.

  11. Microstructure, mechanical behavior and low temperature superplasticity of ECAP processed ZM21 Mg alloy

    Energy Technology Data Exchange (ETDEWEB)

    Mostaed, Ehsan, E-mail: ehsan.mostaed@polimi.it [Department of Mechanical Engineering, Politecnico di Milano, Milan (Italy); Fabrizi, Alberto [Department of Management and Engineering, Università di Padova, Stradella S. Nicola 3, 36100 Vicenza (Italy); Dellasega, David [Department of Energy, Politecnico di Milano, Milan (Italy); Bonollo, Franco [Department of Management and Engineering, Università di Padova, Stradella S. Nicola 3, 36100 Vicenza (Italy); Vedani, Maurizio [Department of Mechanical Engineering, Politecnico di Milano, Milan (Italy)

    2015-07-25

    Highlights: • We studied the effects of texture and grain size on ZM21 alloy mechanical behavior. • Yielding asymmetry was alleviated by either texture weakening or grain refining. • At room temperature and 150 °C fracture elongation was strongly texture dependent. • Superplasticity at 200 °C was influenced by grain size, appearing only in UFG alloy. - Abstract: In this study, ultra-fine grained ZM21 Mg alloy was obtained through two-stage equal channel angular pressing process (ECAP) at temperatures of 200 and 150 °C. For each stage four passes were used. Plastic behavior, mechanical asymmetry and low temperature superplasticity of ultra-fine grained ZM21 alloy were investigated as a function of processing condition with particular attention to microstructural and texture evolution. Microstructural observations showed that after the first stage of ECAP an equiaxed ultra-fine grain (UFG) structure with average size of 700 nm was obtained. Additional stage did not cause any further grain refinement. However, Electron Backscattered Diffraction analysis showed that the original extrusion fiber texture evolved into a new one featuring a favorable alignment of the basal planes along ECAP shear planes. Such a preferential alignment provided a considerably higher Schmid factor value of 0.32, resulting in a remarkable loss in tensile yield stress, from 212 to 110 MPa and an improvement of the tensile fracture elongation, from 24% to 40%. Tensile and compression tests at room temperature revealed that yielding asymmetry could be alleviated by either weakening of basal plane fiber texture or by grain refinement. Tensile tests at 150 °C showed that texture supplies a significant contribution to plastic flow and elongation, making dislocation slip the dominant mechanism for deformation, while grain boundary sliding was not actively operated at this temperature. However, at 200 °C the effect of texture on fracture elongation of UFG alloys was subtle and the impact

  12. The characteristics of aluminum-scandium alloys processed by ECAP

    International Nuclear Information System (INIS)

    Venkateswarlu, K.; Rajinikanth, V.; Ray, Ajoy Kumar; Xu Cheng; Langdon, Terence G.

    2010-01-01

    Aluminum-scandium alloys were prepared having different scandium additions of 0.2, 1.0 and 2.0 wt.% and these alloys were processed by equal-channel angular pressing (ECAP) at 473 K. The results show the grain refinement of the aluminum matrix and the morphology of the Al 3 Sc precipitates depends strongly on the scandium concentration. The tensile properties were evaluated after ECAP by pulling to failure at initial strain rates from 1.0 x 10 -3 to 1.0 x 10 -1 s -1 . The Al-1% Sc alloy exhibited the highest tensile strength of ∼250 MPa at a strain rate of 1.0 x 10 -1 s -1 . This alloy also exhibited a superior grain refinement of ∼0.4 μm after ECAP where this is attributed to a smaller initial grain size and an optimum volume fraction of dispersed Al 3 Sc precipitates having both micrometer and nanometer sizes.

  13. Textures and mechanical behavior of Mg-3.3%Li alloy after ECAP

    International Nuclear Information System (INIS)

    Liu, T.; Wang, Y.D.; Wu, S.D.; Lin Peng, R.; Huang, C.X.; Jiang, C.B.; Li, S.X.

    2004-01-01

    The texture evolutions of the Mg-3.3%Li alloy after the equal channel angular pressing (ECAP) with two different routes have been investigated by neutron diffraction. The substantial enhancement of mechanical properties of the alloy after ECAP has been explained by the texture modifications and microstructure changes

  14. Increasing strength, ductility and impact toughness of ultrafine-grained 6063 aluminium alloy by combining ECAP and a high-temperature short-time aging

    International Nuclear Information System (INIS)

    Meyer, L W; Schoenherr, R; Hockauf, M

    2010-01-01

    Since fully-dense ultrafine or nanocrystalline bulk materials can be processed, there has been an increasing scientific interest in several plastic deformation (SPD) procedures, particularly in the last decade. Especially the equal-channel angular pressing (ECAP) has widely been investigated due to its ability of producing billets sufficiently large for industrial applications in functional or structural components. The significant strength increase based on grain refinement is typically accompanied by a significant decrease in ductility and toughness. Within this work, a new methodology was applied for combining ECAP with a subsequent high-temperature short-time aging for the 6063 aluminium alloy. An increase in strength, ductility as well as impact toughness regarding its coarse grained counterparts was reached. More precisely, ultimate tensile strength, elongation to failure and impact toughness were increased by 46%, 21% and 40% respectively. This was observed after only one run of ECAP at room temperature in a solid-solution treated condition and an aging at 170 0 C for 18 minutes. The regular aging time for maximum strength at 170 0 C is around 6 hours. Longer exposure times lead to recrystallisation and, as for regular aging, it leads to overaging, both causing a decrease of properties. The work demonstrates a strategy for an efficient processing of commercial Al-Mg-Si alloys with outstanding mechanical properties.

  15. Ultra fine grained Ti prepared by severe plastic deformation

    Science.gov (United States)

    Lukáč, F.; Čížek, J.; Knapp, J.; Procházka, I.; Zháňal, P.; Islamgaliev, R. K.

    2016-01-01

    The positron annihilation spectroscopy was employed for characterisation of defects in pure Ti with ultra fine grained (UFG) structure. UFG Ti samples were prepared by two techniques based on severe plastic deformation (SPD): (i) high pressure torsion (HPT) and (ii) equal channel angular pressing (ECAP). Although HPT is the most efficient technique for grain refinement, the size of HPT-deformed specimens is limited. On the other hand, ECAP is less efficient in grain refinement but enables to produce larger samples more suitable for industrial applications. Characterisation of defects by positron annihilation spectroscopy was accompanied by hardness testing in order to monitor the development of mechanical properties of UFG Ti.

  16. Residual Stress Analysis of Severe Plastic Deformed Materials using the Finite Element Method and the Neutron Diffraction Method

    International Nuclear Information System (INIS)

    Kang, Mi Hyun; Seong, Back Suck; Kim, Hyoung Seop

    2009-01-01

    Severe plastic deformation (SPD) is one of the most promising top-down techniques, moving towards industrialization to fabricate bulk ultrafine grain materials. The strain distribution and deformation behavior during the ECAP (equal channel angular pressing), influenced by tool angles, friction and material behavior, was studied through experimental and numerical analyses. The residual stress of work piece which was straight before ECAP produces many serious problems in the next processing e.g. input of the work piece for the next ECAP. The bent work piece needs additional straightening or surface polishing even if the amount of bending is small, and residual stress need to be released before service applications. Residual stress, particularly tensile residual stress can be a very important factor in affecting the reliability and integrity of working parts. The formation of tensile residual stress may result in initiation of fatigue cracks, stress corrosion cracking, or other types of fracture. Hence, residual stress and resulting bending need to be controlled during ECAP. Thus, in current study the bending behavior and the residual stress of the work piece in ECAP are analyzed through experimental and finite element analyses by considering the effects of material, geometric, and processing parameters individually. The stress states in the ECAP processed work piece were measured by the non-destructive way using neutron diffraction. Efforts were made to suggest the alternate routes to reduce the residual stress and bending of work piece in ECAP

  17. Thermo-hydrogenating treatments in Ti-6Al-4V

    International Nuclear Information System (INIS)

    Guitar, A; Domizzi, G; Luppo, M.I; Vigna, G

    2006-01-01

    The production of components of Ti alloys, specifically Ti-6Al-4V, involves some difficulties in obtaining the final desired microstructure, producing decrease in the material's mechanical properties. In the specific case of materials to be used for surgical implants an equiaxial fine grain microstructure of α phase a with an homogenously precipitated β phase is needed. The modification of certain microstructural features is not possible based on simple thermal treatments. Thermomechanical treatments are effective for transforming the lamellar α phase into equiaxial α, but these methods include major deformations in the (α + β) two-phase field. In order to avoid this stage, thermo-hydrogenating processes were used (THP). The THP involve a treatment of β solubilization before, during or after the hydrogenation, a possible isothermal treatment below the β hydrogenated transus temperature and the final vacuum dehydrogenation. The development of treatments using hydrogen as a temporary alloying element creates a new class of microstructures, which are finer than equiaxial structures and respond well to resistance to traction and fatigue. Since the THP do not include the working of the material to control the microstructure, they are more appropriate for use with shaped components close to the end, like those obtained by powder metallurgy or smelting. Different thermo-hydrogenating treatments in Ti-6Al-4V to modify the microstructure were studied. Final microstructures of α fine phase and β disperse phase were obtained using THP in samples with initial lamellar α phase separated by thin sheets of β phase. The characterization of the initial material and of the transformed material was carried out using optic and scanning electron microscopy (CW)

  18. Microstructural evolution in copper subjected to severe plastic deformation: Experiments and analysis

    International Nuclear Information System (INIS)

    Mishra, A.; Kad, B.K.; Gregori, F.; Meyers, M.A.

    2007-01-01

    The evolution of microstructure and the mechanical response of copper subjected to severe plastic deformation using equal channel angular pressing (ECAP) was investigated. Samples were subjected to ECAP under three different processing routes: B C , A and C. The microstructural refinement was dependent on processing with route B C being the most effective. The mechanical response is modeled by an equation containing two dislocation evolution terms: one for the cells/subgrain interiors and one for the cells/subgrain walls. The deformation structure evolves from elongated dislocation cells to subgrains to equiaxed grains with diameters of ∼200-500 nm. The misorientation between adjacent regions, measured by electron backscatter diffraction, gradually increases. The mechanical response is well represented by a Voce equation with a saturation stress of 450 MPa. Interestingly, the microstructures produced through adiabatic shear localization during high strain rate deformation and ECAP are very similar, leading to the same grain size. It is shown that both processes have very close Zener-Hollomon parameters (ln Z ∼ 25). Calculations show that grain boundaries with size of 200 nm can rotate by ∼30 deg. during ECAP, thereby generating and retaining a steady-state equiaxed structure. This is confirmed by a grain-boundary mobility calculation which shows that their velocity is 40 nm/s for a 200 nm grain size at 350 K, which is typical of an ECAP process. This can lead to the grain-boundary movement necessary to retain an equiaxed structure

  19. Investigation on mechanical behaviour of ECAPed 2A12 aluminium alloy

    Directory of Open Access Journals (Sweden)

    Wang Cun-xian

    2015-01-01

    Full Text Available In the present work, the uniaxial compressive behavior of aluminum alloy processed by equal channel angular pressing (ECAP for 1–8 passes are investigated experimentally under both quasi-static and dynamic loading conditions via an electronic universal testing machine with a maximum load capacity of 10KN and the split Hopkinson pressure bar (SHPB. The strain hardening rate as well as strain rate sensitivity the ECAPed with different passes have been determined and compared with annealed coarse grained counterpart. The experimental results show a continuously increase of both flow stress and strain rate sensitivity for the aluminum alloy subjected to ECAP process as the pressing pass number increasing. It is proposed that the reduction in grain size plays an important role in the enhancement of flow stress and strain rate sensitivity. However, the strain hardening rate of the ECAPed materials decreases remarkably. Meanwhile, compressive experiments at elevated temperatures indicate the temperature sensitivity of the material increases as the grain size is refined into fine grain regime. Based on thermal activation theory, it is proposed that the enhanced temperature and strain rate sensitivity of ECAPed aluminum alloy can be related to the reduction in activation volume due to grain refinement.

  20. The experiment of magnesium ECAP miniplate as alternative biodegradable material (on male white New Zealand rabbits)

    Science.gov (United States)

    Wiwanto, Siska; Sulistyani, Lilies Dwi; Latief, Fourier Dzar Eljabbar; Supriadi, Sugeng; Priosoeryanto, Bambang Pontjo; Latief, Benny Syariefsyah

    2018-02-01

    Study of biodegradations of Magnesium ECAP (Equal Channel Angular Pressing) miniplate in the osteosynthesis system has been used as a new material for plate and screw in oral and maxillofacial surgery. This miniplate and screw that were made of Magnesium ECAP were implanted in the femurs of New Zealand rabbits. The degradation process was detected through pocket gas that appeared in hard and soft tissues surrounding in the implanted miniplates and screws. From the changes on the tissues, we can assess the biodegradation process by measuring the gas pocket through micro-CT Scan. Upon the first month of study we euthanized the rabbits and made a micro-CT Scan to see how far the effect of the gas pocket was. Histological analyses were performed to investigate the local tissue response adjacent to the Magnesium ECAP miniplates. We analyzed the femur of a rabbit a month, three months, and five months after implantation. The result showed a degradation rate in the implanted Magnesium ECAP miniplate of 0.61±0.39 mm/year. Unlike the screws, miniplates have higher water content and blood flow than bone, therefore they degrade faster. This study shows promising results for further development of Magnesium ECAP and in the production of osteosynthesis material for rigid fixation in Oral and Maxillofacial skeleton.

  1. Microstructures and mechanical behavior of magnesium processed by ECAP at ice-water temperature

    Science.gov (United States)

    Zuo, Dai; Li, Taotao; Liang, Wei; Wen, Xiyu; Yang, Fuqian

    2018-05-01

    Magnesium of high purity is processed by equal channel angular pressing (ECAP) up to eight passes at the ice-water temperature, in which a core–shell-like structure is used. The core–shell-like structure consists of pure iron (Fe) of 1.5 mm in thickness as the shell and magnesium (Mg) as the core. The microstructure, texture and mechanical behavior of the ECAP-processed Mg are studied. The ECAP processing leads to the formation of fine and equiaxed grains of ~1.1 µm. The basal planes initially parallel to the extrusion direction evolve to slanted basal planes with the tilting angle in a range of 25°–45° to the extrusion direction. Increasing the number of the extrusion passes leads to the decreasing of twins and dislocation density in grains, while individual grains after eight passes still have high dislocation density. The large decreases of twins and the dislocation density make dynamic recrystallization (DRX) difficult, resulting in the decrease of the degree of DRX. Tension test reveals that the mechanical behavior of the ECAP-processed Mg is dependent on grain refinement and textures. The yield strength of the ECAP-extruded Mg first increases with the decrease of the grain size, and then decreases with further decrease of the grain size.

  2. Texture and structure contribution to low-temperature plasticity enhancement of Mg-Al-Zn-Mn Alloy MA2-1hp after ECAP and annealing

    Science.gov (United States)

    Serebryany, V. N.; D'yakonov, G. S.; Kopylov, V. I.; Salishchev, G. A.; Dobatkin, S. V.

    2013-05-01

    Equal channel angular pressing (ECAP) in magnesium alloys due to severe plastic shear deformations provides both grain refinement and the slope of the initial basal texture at 40°-50° to the pressing direction. These changes in microstructure and texture contribute to the improvement of low-temperature plasticity of the alloys. Quantitative texture X-ray diffraction analysis and diffraction of backscattered electrons are used to study the main textural and structural factors responsible for enhanced low-temperature plasticity based on the example of magnesium alloy MA2-1hp of the Mg-Al-Zn-Mn system. The possible mechanisms of deformation that lead to this positive effect are discussed.

  3. Dynamic tensile behavior of electron beam additive manufactured Ti6Al4V

    International Nuclear Information System (INIS)

    Rodriguez, O.L.; Allison, P.G.; Whittington, W.R.; Francis, D.K.; Rivera, O.G.; Chou, K.; Gong, X.; Butler, T.M.; Burroughs, J.F.

    2015-01-01

    High rate and quasi-static tensile experiments examined strain rate dependence on flow stress and strain hardening of additive manufactured Ti6Al4V. Variations on strain-hardening coefficient indicate that the rate of thermal softening is greater than strain hardening during plastic deformation. Strain rate sensitivity calculations within the plastic strain regime suggest changes in deformation mechanisms. Fractography revealed cup-and-cone fracture for quasi-static samples and shear mechanisms for high rate samples. As-deposited microstructure consisted of bimodal α+β with the presence of secondary martensitic phase

  4. Dynamic tensile behavior of electron beam additive manufactured Ti6Al4V

    Energy Technology Data Exchange (ETDEWEB)

    Rodriguez, O.L. [Department of Mechanical Engineering, University of Alabama, Tuscaloosa, AL 35487 (United States); Allison, P.G., E-mail: pallison@eng.ua.edu [Department of Mechanical Engineering, University of Alabama, Tuscaloosa, AL 35487 (United States); Whittington, W.R.; Francis, D.K. [Department of Mechanical Engineering, Mississippi State University, Starkville, MS 35759 (United States); Rivera, O.G.; Chou, K.; Gong, X. [Department of Mechanical Engineering, University of Alabama, Tuscaloosa, AL 35487 (United States); Butler, T.M. [Department of Metallurgical Engineering, University of Alabama, Tuscaloosa, AL 35487 (United States); Burroughs, J.F. [Geotechnical & Structures Laboratory, US Army ERDC, Vicksburg, MS 39180 (United States)

    2015-08-12

    High rate and quasi-static tensile experiments examined strain rate dependence on flow stress and strain hardening of additive manufactured Ti6Al4V. Variations on strain-hardening coefficient indicate that the rate of thermal softening is greater than strain hardening during plastic deformation. Strain rate sensitivity calculations within the plastic strain regime suggest changes in deformation mechanisms. Fractography revealed cup-and-cone fracture for quasi-static samples and shear mechanisms for high rate samples. As-deposited microstructure consisted of bimodal α+β with the presence of secondary martensitic phase.

  5. Impedance and electrically evoked compound action potential (ECAP drop within 24 hours after cochlear implantation.

    Directory of Open Access Journals (Sweden)

    Joshua Kuang-Chao Chen

    Full Text Available Previous animal study revealed that post-implantation electrical detection levels significantly declined within days. The impact of cochlear implant (CI insertion on human auditory pathway in terms of impedance and electrically evoked compound action potential (ECAP variation within hours after surgery remains unclear, since at this time frequency mapping can only commence weeks after implantation due to factors associated with wound conditions. The study presented our experiences with regards to initial switch-on within 24 hours, and thus the findings about the milieus inside cochlea within the first few hours after cochlear implantation in terms of impedance/ECAP fluctuations. The charts of fifty-four subjects with profound hearing impairment were studied. A minimal invasive approach was used for cochlear implantation, characterized by a small skin incision (≈ 2.5 cm and soft techniques for cochleostomy. Impedance/ECAP was measured intro-operatively and within 24 hours post-operatively. Initial mapping within 24 hours post-operatively was performed in all patients without major complications. Impedance/ECAP became significantly lower measured within 24 hours post-operatively as compared with intra-operatively (p<0.001. There were no differences between pre-operative and post-operative threshold for air-conduction hearing. A significant drop of impedance/ECAP in one day after cochlear implantation was revealed for the first time in human beings. Mechanisms could be related to the restoration of neuronal sensitivity to the electrical stimulation, and/or the interaction between the matrix enveloping the electrodes and the electrical stimulation of the initial switch-on. Less wound pain/swelling and soft techniques both contributed to the success of immediate initial mapping, which implied a stable micro-environment inside the cochlea despite electrodes insertion. Our research invites further studies to correlate initial impedance/ECAP changes

  6. Limit of grain refinement during ECAP process. Temperature influence

    International Nuclear Information System (INIS)

    Chuvil'deev, V.N.; Kopylov, V.I.; Nokhrin, A.V.; Makarov, I.M.; Lopatin, Yu.G.

    2004-01-01

    Experimental and theoretical study results are reported for the process of deformation grain refinement under severe plastic deformation. A generalization is made for experimental study results on deformation dispersing of unalloyed metals and aluminium and magnesium base alloys. The model is built that allows calculating the value of minimum grain size attained by the method of equal-channel angular pressing. The expressions are derived which describe the dependence of grain refinement limit on the nature of material and the temperature of severe plastic deformation [ru

  7. Microstructure evolution and grain refinement of Ti-6Al-4V alloy by laser shock processing

    Energy Technology Data Exchange (ETDEWEB)

    Ren, X.D., E-mail: renxd@mail.ujs.edu.cn [Department of Mechanical Engineering, Jiangsu University, Zhenjiang, 212013 (China); Research Center of Fluid Machinery Engineering and Technical, Jiangsu University, Zhenjiang, 212013 (China); Zhou, W.F.; Liu, F.F.; Ren, Y.P. [Department of Mechanical Engineering, Jiangsu University, Zhenjiang, 212013 (China); Yuan, S.Q. [Research Center of Fluid Machinery Engineering and Technical, Jiangsu University, Zhenjiang, 212013 (China); Ren, N.F.; Xu, S.D.; Yang, T. [Department of Mechanical Engineering, Jiangsu University, Zhenjiang, 212013 (China)

    2016-02-15

    Graphical abstract: The grain refinement process of Ti-6Al-4V alloy under LSP: (a) LDD in original grains; (b) Dislocations in β phase; (c) DTIs in α phase; (d) DTs transform into DCs; (e) DWs develop into sub-GBs; (f) GR accomplishes. - Highlights: • LSP could repair the surface defects and reduce the surface roughness. • Microstructure evolution of α phase in Ti-6Al-4V alloy processed by LSP is distinct from β phase. • Multidirectional twin intersections and subgrain boundaries are the main mechanism of grain refinement of Ti-6Al-4V alloy. • Grain refinement process of the Ti-6Al-4V alloy was illustrated. - Abstract: Microstructure evolution and grain refinement of Ti-6Al-4V alloy after laser shock processing (LSP) are systematically investigated in this paper. Laser shock waves were induced by a Q-switched Nd:YAG laser system operated with a wave-length of 1064 nm and 10 ns pulse width. The microstructures of LSP samples were characterized by scanning electron microscopy (SEM) and transmission electron microscope (TEM). Present results indicate that the surface hardness of samples subjected to LSP impacts has significantly improved. Multidirectional twin intersections and dislocation movements lead to grain subdivision in α phase with ultra-high plastic deformation. High-density dislocations are found in β phase. Multidirectional twin intersections and division of sub-grain boundaries play an important role in the grain refinement of Ti-6Al-4V alloy under LSP loading conditions.

  8. How severe plastic deformation at cryogenic temperature affects strength, fatigue, and impact behaviour of grade 2 titanium

    International Nuclear Information System (INIS)

    Mendes, Anibal; Kliauga, Andrea M; Ferrante, Maurizio; Sordi, Vitor L

    2014-01-01

    Samples of grade 2 Ti were processed by Equal Channel Angular Pressing (ECAP), either isolated or followed by further deformation by rolling at room temperature and at 170 K. The main interest of the present work was the evaluation of the effect of cryogenic rolling on tensile strength, fatigue limit and Charpy impact absorbed energy. Results show a progressive improvement of strength and endurance limit in the following order: ECAP; ECAP followed by room temperature rolling and ECAP followed by cryogenic rolling. From the examination of the fatigued samples a ductile fracture mode was inferred in all cases; also, the sample processed by cryogenic rolling showed very small and shallow dimples and a small fracture zone, confirming the agency of strength on the fatigue behaviour. The Charpy impact energy followed a similar pattern, with the exception that ECAP produced only a small improvement over the coarse-grained material. Motives for the efficiency of cryogenic deformation by rolling are the reduced grain size and the association of strength and ductility. The production of favourable deformation textures must also be considered

  9. How severe plastic deformation at cryogenic temperature affects strength, fatigue, and impact behaviour of grade 2 titanium

    Science.gov (United States)

    Mendes, Anibal; Kliauga, Andrea M.; Ferrante, Maurizio; Sordi, Vitor L.

    2014-08-01

    Samples of grade 2 Ti were processed by Equal Channel Angular Pressing (ECAP), either isolated or followed by further deformation by rolling at room temperature and at 170 K. The main interest of the present work was the evaluation of the effect of cryogenic rolling on tensile strength, fatigue limit and Charpy impact absorbed energy. Results show a progressive improvement of strength and endurance limit in the following order: ECAP; ECAP followed by room temperature rolling and ECAP followed by cryogenic rolling. From the examination of the fatigued samples a ductile fracture mode was inferred in all cases; also, the sample processed by cryogenic rolling showed very small and shallow dimples and a small fracture zone, confirming the agency of strength on the fatigue behaviour. The Charpy impact energy followed a similar pattern, with the exception that ECAP produced only a small improvement over the coarse-grained material. Motives for the efficiency of cryogenic deformation by rolling are the reduced grain size and the association of strength and ductility. The production of favourable deformation textures must also be considered.

  10. Effect of ECAP and extrusion on particle distribution in Al-nano ...

    Indian Academy of Sciences (India)

    Administrator

    Al-nano–Al2O3 composite. R DERAKHSHANDEH HAGHIGHI. Department of Materials Science and Engineering, Shiraz Branch, Islamic Azad University, Shiraz, Iran. MS received 24 January 2014; accepted 23 April 2015. Abstract. In this study equal channel angular pressing (ECAP) and conventional extrusion were used ...

  11. Using X-ray microbeam diffraction to study the long-range internal stresses in aluminum processed by ECAP

    International Nuclear Information System (INIS)

    Lee, I-Fang; Phan, Thien Q.; Levine, Lyle E.; Tischler, Jonathan Z.; Geantil, Peter T.; Huang, Yi; Langdon, Terence G.; Kassner, Michael E.

    2013-01-01

    Aluminum alloy 1050 was processed by equal-channel angular pressing (ECAP) using a single pass (equivalent uniaxial strain of about 0.88). Long-range internal stresses (LRISs) were assessed in the grain/subgrain interiors using X-ray microbeam diffraction to measure the spacing of {5 3 1} planes, with normals oriented approximately +27.3°, +4.9° and −17.5° off the pressing (axial) direction. The results are consistent with mechanical analysis that suggests the maximum tensile plastic-strain after one pass is expected for +22.5°, roughly zero along the pressing axis, and maximum compressive strain for the −67.5° direction. The magnitude of the measured maximum compressive long-range internal stress is about 0.13σ a (applied stress) in low-dislocation regions within the grain/subgrain interiors. This work is placed in the context of earlier work where convergent beam electron diffraction was used to analyze LRISs in close proximity to the deformation-induced boundaries. The results are complementary and the measured stresses are consistent with a composite model for long-range internal stresses

  12. The transient creep of vapor deposited Ti-6Al-4V

    International Nuclear Information System (INIS)

    Warren, J.; Wadley, H.N.G.

    1996-01-01

    Titanium matrix composites can be synthesized by the consolidation of ceramic fibers (for example, alumina and silicon carbide monofilaments) coated with titanium alloy deposited on the fiber by physical vapor deposition (PVD). Consolidation involves deformation of the matrix coating by both transient and steady-state creep. In a recent paper the mechanisms responsible for steady-state creep in PVD Ti-6Al-4V, between 600 and 900 C, were determined. The analysis of the data first presented has been extended here to consider the transient creep behavior of the material and identify an analogous constitutive law for use in simulating the transient creep contribution to consolidation

  13. Influence of cell shape on mechanical properties of Ti-6Al-4V meshes fabricated by electron beam melting method.

    Science.gov (United States)

    Li, S J; Xu, Q S; Wang, Z; Hou, W T; Hao, Y L; Yang, R; Murr, L E

    2014-10-01

    Ti-6Al-4V reticulated meshes with different elements (cubic, G7 and rhombic dodecahedron) in Materialise software were fabricated by additive manufacturing using the electron beam melting (EBM) method, and the effects of cell shape on the mechanical properties of these samples were studied. The results showed that these cellular structures with porosities of 88-58% had compressive strength and elastic modulus in the range 10-300MPa and 0.5-15GPa, respectively. The compressive strength and deformation behavior of these meshes were determined by the coupling of the buckling and bending deformation of struts. Meshes that were dominated by buckling deformation showed relatively high collapse strength and were prone to exhibit brittle characteristics in their stress-strain curves. For meshes dominated by bending deformation, the elastic deformation corresponded well to the Gibson-Ashby model. By enhancing the effect of bending deformation, the stress-strain curve characteristics can change from brittle to ductile (the smooth plateau area). Therefore, Ti-6Al-4V cellular solids with high strength, low modulus and desirable deformation behavior could be fabricated through the cell shape design using the EBM technique. Copyright © 2014 Acta Materialia Inc. All rights reserved.

  14. Tribological investigations of surface treated Ti6Al4V

    International Nuclear Information System (INIS)

    Rueck, D.M.; Schminke, A.; Schmidt, H.; Soltani-Farshi, M.; Baumann, H.; Fink, U.; Richter, E.

    1998-05-01

    The tribological couple of the titanium alloy Ti6Al4V and ultrahigh molecular weight polyethylene (UHMWPE) is used for hip and knee joint prostheses. It is known that surface treatment of the titanium alloy Ti6Al4V by ion implantation of various elements can improve the wear behavior of such prostheses. The results of tribological tests, performed in Ringer solution with a ring-on-disc tester, show that oxygen in the implanted near surface region has a pronounced influence on the wear performance. Oxygen can be introduced into the surface by different mechanisms: either by direct implantation of oxygen ions or by indiffusion during the implantation of other elements like nitrogen or carbon at higher temperatures. The influence of the oxygen content in the near surface region of implanted and nonimplanted Ti6Al4V on the tribological performance is discussed in detail. (orig.)

  15. Density of liquid Ti-6Al-4V

    Directory of Open Access Journals (Sweden)

    Schmon Alexander

    2017-01-01

    Full Text Available Ti-6Al-4V is due to its high strength-density ratio a commonly used alloy in aerospace industry applications. But liquid phase data are scarce as preventing contaminations of the reactive high temperature melt during the investigation process poses a challenge. The thermophysical quantity density is of special interest since it is necessary input parameter in modern numerical casting and solidification simulations. Liquid phase density of Ti-6Al-4V as function of temperature was determined employing a fast resistive pulse-heating technique based on the approach to avoid contaminations of the specimen by extremely reducing the experimental duration of the investigation process. Temperature dependent density of liquid Ti-6Al-4V was determined in a temperature range between 2050 K and 2590 K and is presented.

  16. Influence of Severe Plastic Deformation on Mechanical Properties and Structure of Aluminium Alloys

    Directory of Open Access Journals (Sweden)

    Ondřej Hilšer

    2016-09-01

    Full Text Available Article is devoted to analysis of ECAP (Equal Channel Angular Pressing method, which uses a high degree of deformation to achieve a very fine-grained structure of formed material. Utilization of The ECAP technology enables attainment of required properties of selected materials by using of severe plastic deformation (SPD methods. In the experimental part the influence of the number of passes through forming tool with classical geometry (angle of 90° between channels was studied to achieve maximum hardening (expressed by deformation resistance and achieved value of hardness HV10. Also the metallographic analysis (detection of achieved grain refinement was carried out. From comparison of results achieved at both alloys it can be stated that for given forming by ECAP method the EN AW-8006 alloy is preferable, because higher strength degree was obtained by achieving of very fine grained structure. When using the same method of forming by ECAP method the EN AW-2024 alloy has lower hardening and structure refinement.

  17. Effect of phase transformations on laser forming of Ti-6Al-4V alloy

    International Nuclear Information System (INIS)

    Fan, Y.; Cheng, P.; Yao, Y.L.; Yang, Z.; Egland, K.

    2005-01-01

    In laser forming, phase transformations in the heat-affected zone take place under steep thermal cycles, and have a significant effect on the flow behavior of Ti-6Al-4V alloy and the laser-forming process. The flow-stress data of a material are generally provided as only dependent on strain, strain rate, and temperature, while phase transformations are determined by both temperature and temperature history. Therefore, effect of phase transformations on the flow behavior of materials in thermomechanical processing is not given necessary considerations. In the present work, both the α→β transformation during heating and the decomposition of β phase, producing martensite α ' or lamellae α dependent on cooling rate, are numerically investigated. The spatial distribution of volume fractions of phases is obtained by coupling thermal and phase transformation kinetic modeling. Consequently, the flow stress of Ti-6Al-4V alloy is calculated by the rule of mixtures based on the phase ratio and the flow stress of each single phase, which is also a function of temperature, strain, and strain rate. According to the obtained flow-stress data, the laser-forming process of Ti-6Al-4V alloy is modeled by finite element method, and the deformation is predicted. A series of carefully controlled experiments are conducted to validate the theoretically predicted results

  18. Self-Consolidation Mechanism Of Porous Ti-6Al-4V Implant Prototypes Produced By Electro-Discharge-Sintering Of Spherical Ti-6Al-4V Powders

    Directory of Open Access Journals (Sweden)

    Lee W.H.

    2015-06-01

    Full Text Available Electro-Discharge-Sintering (EDS was employed to fabricate Ti-6Al-4V porous implant prototypes from atomized powders (100 – 150 μm, that were subjected to discharges of 0.75 to 2.0 kJ/0.7g-powder from 150, 300, and 450 μF capacitors. Both fully porous and porous-surfaced Ti-6Al-4V compacts with various solid core sizes were self-consolidated in less than 86 – 155 μsec. It is known that EDS can simultaneously produce the pinch pressure to squeeze and deform powder particles and the heat to weld them together. The formation of a solid core in these prototypes depends on the amounts of both the pinch pressure and heat generated during a discharge. The size of the solid core and the thickness of the porous layer can be successfully controlled by manipulating the discharge conditions such as input energy and capacitance.

  19. Establishing Sustainable Nuclear Education: Education Capability Assessment and Planning (ECAP) Assist Mission

    International Nuclear Information System (INIS)

    Ugbor, U.; Peddicord, K.; Dies, J.; Philip, B.; Artisyuk, V.

    2016-01-01

    Full text: The development of nuclear education, science and technology programmes is affected by the national context including national needs and capacities. The role and expectations for nuclear education and training might be different in technically matured countries, from countries where the technology is emerging. In this regard, particularly in developing countries, there is a need to balance nuclear education and training between immediate critical issues of radiation safety or human health and longer-term priorities in agriculture or industry. These priorities may or may not include the nuclear energy option. This paper shows how the Education Capability Assessment and Planning (ECAP) Assist Mission can contribute towards establishing sustainable nuclear education, including highlighting the various activities of each phase of the ECAP Process. (author

  20. Texture evolution by shear on two planes during ECAP of a high-strength aluminum alloy

    International Nuclear Information System (INIS)

    Wang Shuncai; Starink, Marco J.; Gao Nong; Qiao Xiaoguang; Xu Cheng; Langdon, Terence G.

    2008-01-01

    The evolution of texture was examined during equal-channel angular pressing (ECAP) of an Al-Zn-Mg-Cu alloy having a strong initial texture. An analysis of the local texture using electron backscatter diffraction demonstrates that shear occurs on two shear planes: the main shear plane (MSP) equivalent to the simple shear plane, and a secondary shear plane which is perpendicular to the MSP. Throughout most regions of the ECAP billet, the MSP is close to the intersection plane of the two channels but with a small (5 deg.) deviation. Only the {1 1 1} and {0 0 1} shear systems were activated and there was no experimental evidence for the existence of other shear systems. In a small region at the bottom edge of the billet that passed through the zone of intersection of the channels, the observed textures were fully consistent with the rolling textures of Copper and Goss

  1. Dynamic testing at high strain rates of an ultrafine-grained magnesium alloy processed by ECAP

    International Nuclear Information System (INIS)

    Li, B.; Joshi, S.; Azevedo, K.; Ma, E.; Ramesh, K.T.; Figueiredo, R.B.; Langdon, T.G.

    2009-01-01

    A ZK60 magnesium alloy was processed by equal-channel angular pressing (ECAP) at 473 K to produce a grain size of ∼0.8 μm and it was then tested under dynamic conditions at strain rates up to 4.0 x 10 3 s -1 using a split-Hopkinson bar. The stress-strain curves in dynamic testing exhibited upwards concave curvature suggesting the occurrence of twinning. Examination by transmission electron microscopy showed that dislocation slip played a major role in the flow behavior with dislocation accumulation as the main source of work hardening. An identification of Burgers vectors revealed the extensive presence of prismatic dislocations. Rod-shaped Mg 1 (Zn,Zr) 1 precipitates present in the as-received alloy become fragmented and overaged during ECAP.

  2. Effect of microstructure and cutting speed on machining behavior of Ti6Al4V alloy

    Energy Technology Data Exchange (ETDEWEB)

    Telrandhe, Sagar V.; Mishra, Sushil; Saxena, Ashish K. [Indian Institute of Technology Bombay, Mumbai (India)

    2017-05-15

    Machining of aerospace and biomedical grade titanium alloys has always been a challenge because of their low conductivity and elastic modulus. Different machining methods and parameters have been adopted for high precision machining of titanium alloys. Machining of titanium alloys can be improved by microstructure optimization. The present study focuses on the effect of microstructure on ma- chinability of Ti6Al4V alloys at different cutting speeds. Samples were subjected to different annealing conditions resulting in different grain sizes and local micro-strains (misorientation). Cutting forces were significantly reduced after annealing; consequently, sub-surface residual stresses were reduced. Deformation twinning was also observed on samples annealed at a higher temperature due to larger grain size. Initial strain free grains and deformation twinning during machining reduces the cutting force at higher cutting speed.

  3. Effect of grain refinement by ECAP on creep of pure Cu

    Czech Academy of Sciences Publication Activity Database

    Blum, W.; Dvořák, Jiří; Král, Petr; Eisenlohr, P.; Sklenička, Václav

    2014-01-01

    Roč. 590, JAN (2014), s. 423-432 ISSN 0921-5093 R&D Projects: GA ČR(CZ) GAP108/11/2260; GA MŠk(CZ) ED1.1.00/02.0068 Institutional support: RVO:68081723 Keywords : Cu * ECAP * Static recrystallization * Creep * Ductility * High- angle boundaries Subject RIV: JJ - Other Materials Impact factor: 2.567, year: 2014

  4. Effect of ECAP processing on corrosion resistance of AE21 and AE42 magnesium alloys

    Science.gov (United States)

    Minárik, P.; Král, R.; Janeček, M.

    2013-09-01

    Corrosion properties of AE21 and AE42 magnesium alloys were investigated in the extruded state and after subsequent 8 passes of Equal Channel Angular Pressing (ECAP) via route Bc, by Electrochemical Impedance Spectroscopy (EIS) in 0.1 M NaCl solution. The resulting microstructure was observed by the Transmission Electron Microscope (TEM) and the Scanning Electron Microscope (SEM). Corrosion layer created after 7 days of immersion was observed by (SEM) in order to explain different evolution of the corrosion resistance after ECAP processing in both alloys. It was found that Al-rich Al11RE3 dispersed particles (present in both alloys) strongly influence the corrosion process and enhance the corrosion resistance. Ultra-fine grained structure was found to reduce the corrosion resistance in AE21. On the other hand, the microstructure of AE42 after ECAP and particularly the better distribution of the alloying elements in the matrix enhance the corrosion resistance when compared to the extruded material.

  5. Effect of ECAP processing on corrosion resistance of AE21 and AE42 magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Minárik, P., E-mail: peter.minarik@mff.cuni.cz [Charles University, Department of Physics of Materials, Prague (Czech Republic); Král, R.; Janeček, M. [Charles University, Department of Physics of Materials, Prague (Czech Republic)

    2013-09-15

    Corrosion properties of AE21 and AE42 magnesium alloys were investigated in the extruded state and after subsequent 8 passes of Equal Channel Angular Pressing (ECAP) via route Bc, by Electrochemical Impedance Spectroscopy (EIS) in 0.1 M NaCl solution. The resulting microstructure was observed by the Transmission Electron Microscope (TEM) and the Scanning Electron Microscope (SEM). Corrosion layer created after 7 days of immersion was observed by (SEM) in order to explain different evolution of the corrosion resistance after ECAP processing in both alloys. It was found that Al-rich Al11RE3 dispersed particles (present in both alloys) strongly influence the corrosion process and enhance the corrosion resistance. Ultra-fine grained structure was found to reduce the corrosion resistance in AE21. On the other hand, the microstructure of AE42 after ECAP and particularly the better distribution of the alloying elements in the matrix enhance the corrosion resistance when compared to the extruded material.

  6. Effect of ECAP processing on corrosion resistance of AE21 and AE42 magnesium alloys

    International Nuclear Information System (INIS)

    Minárik, P.; Král, R.; Janeček, M.

    2013-01-01

    Corrosion properties of AE21 and AE42 magnesium alloys were investigated in the extruded state and after subsequent 8 passes of Equal Channel Angular Pressing (ECAP) via route Bc, by Electrochemical Impedance Spectroscopy (EIS) in 0.1 M NaCl solution. The resulting microstructure was observed by the Transmission Electron Microscope (TEM) and the Scanning Electron Microscope (SEM). Corrosion layer created after 7 days of immersion was observed by (SEM) in order to explain different evolution of the corrosion resistance after ECAP processing in both alloys. It was found that Al-rich Al11RE3 dispersed particles (present in both alloys) strongly influence the corrosion process and enhance the corrosion resistance. Ultra-fine grained structure was found to reduce the corrosion resistance in AE21. On the other hand, the microstructure of AE42 after ECAP and particularly the better distribution of the alloying elements in the matrix enhance the corrosion resistance when compared to the extruded material.

  7. Microstructure and Properties of the Ti6Al4V/Inconel 625 Bimetal Obtained by Explosive Joining

    Science.gov (United States)

    Topolski, Krzysztof; Szulc, Zygmunt; Garbacz, Halina

    2016-08-01

    The study is concerned with the bimetallic plate composed of the Ti6Al4V and Inconel 625 alloys. The alloys were joined together using the explosive method with the aim to produce a bimetallic joint. The structure and the mechanical properties of the as-received raw Ti6Al4V and Inconel 625 alloys, the Ti6Al4V/Inconel 625 joint, and the joint after annealing (600 °C for 1 h) were examined. The samples observations were performed using a light microscope and a scanning electron microscope. The mechanical properties were estimated by microhardness measurements, tensile tests, and three-point bending tests. Moreover, the deformation strengthening of the metals and the strength of the joint were analyzed. The explosive process resulted in a good quality bimetallic joint. Both sheets were deformed plastically and the joint surface between the alloys had a wavy shape. In the area of the joint surface, the hardness was increased. For example, the annealing at 600 °C for 1 h resulted in changes of the microhardness in the entire volume of the samples and in changes of the morphology of the joint surface. In three-point bending tests, the samples were examined in two opposite positions (Ti6Al4V on the top or Inconel 625 on the top). The results indicated to depend on the position in which the sample was tested.

  8. The influence of deformation path on strain characteristics of AA1050 aluminium processed by equal-channel angular pressing followed by rolling

    Energy Technology Data Exchange (ETDEWEB)

    Vega, M.C.V. [Department of Materials Engineering – Universidade Federal de São Carlos, (SP) Rod. Washington Luis km 235, 13565-905 São Carlos (Brazil); Bolmaro, R.E. [Instituto de Física Rosario (IFIR) FCEIA-UNR-CONICET, Bv. 27 de Febrero 210 bis, S2000EZP Rosario (Argentina); Ferrante, M.; Sordi, V.L. [Department of Materials Engineering – Universidade Federal de São Carlos, (SP) Rod. Washington Luis km 235, 13565-905 São Carlos (Brazil); Kliauga, A.M., E-mail: kliauga@ufscar.br [Department of Materials Engineering – Universidade Federal de São Carlos, (SP) Rod. Washington Luis km 235, 13565-905 São Carlos (Brazil)

    2015-10-14

    The present investigation reports on the microstructure evolution, texture development, the nature of the grain boundaries and the tensile and deep drawing behaviour of commercial AA1050 Al processed by Equal Channel Angular Pressing (ECAP) plus rolling. Although in terms of final mechanical strength ECAP and rolling are indistinguishable, the deformation path is substantially different, and this has important consequences on both microstructure and texture. From the spatial distribution of high angle grain boundaries (HAGB) and low angle grain boundaries (LAGB), the fine microstructure and the crystallographic texture, it was concluded that the microstructure is oriented according to the external imposed flow: a spin movement in the ECAP process, which promotes the rotation of the cells inside the original grain, followed by a sliding movement caused by the rolling, leading to grain elongation. The ECAP process is more suitable to promote a higher fraction of HAGBs, and the same time as it reduces the intensity of the bulk crystallographic texture. As a consequence an increase of the penetration depth and deformation strain, as measured by the Erichsen test, was observed in samples processed by 8 ECAP passes, characterized by low texture intensity and a high degree of dynamic recrystallization.

  9. Avaliação longitudinal do ECAP registrado em crianças usuárias de implante coclear Longitudinal study of the ecap measured in children with cochlear implants

    Directory of Open Access Journals (Sweden)

    Liege Franzini Tanamati

    2009-02-01

    Full Text Available Em crianças usuárias de Implante Coclear (IC, o registro do potencial de ação composto do nervo auditivo evocado eletricamente (ECAP representa uma maneira de avaliar as modificações nas respostas neurais e entre o feixe de eletrodos e o tecido neural ao longo do tempo. OBJETIVO: Estudar o ECAP em crianças ao longo do primeiro ano de uso do IC. MATERIAL E MÉTODO: As características do ECAP foram analisadas em 13 crianças, implantadas com idades inferiores a três anos de idade. Estudo de série. RESULTADOS: Houve aumento estatisticamente significante na amplitude do pico N1, nos eletrodos basais, entre o segundo e o terceiro retorno. Não foram obtidas diferenças significantes para: a latência do pico N1, o slope, o p-NRT e o período de recuperação entre os retornos. Nos três retornos, a maioria dos sujeitos apresentou tempo de recuperação entre 1000 e 2000µs. CONCLUSÃO: Ao longo do primeiro ano de uso do IC, a estimulação elétrica liberada pelos eletrodos intracocleares não causou alterações significativas às características do ECAP, exceto pelo aumento da amplitude do pico N1.In children with cochlear implant (CI, the recording of the electrically evoked compound action potential (ECAP of the auditory nerve represents an option to assess changes in auditory nerve responses and the interaction between the electrode bundle and the neural tissue over time. AIM: To study ECAP in children during the first year of CI use. MATERIALS AND METHODS: The ECAP characteristics have been analyzed in 13 children implanted younger than three years of age. Series study. RESULTS: During the first year of CI use there was a significant statistical raise in the N1 peak amplitude, in basal electrodes, between the second and third return visits. There were not any significant differences obtained for N1 peak, latency, slope, p-NRT or recovery time, in the return visits. CONCLUSION: During the first year of CI use, the electrical

  10. An examination of microstructural evolution in a Cu–Ni–Si alloy processed by HPT and ECAP

    Energy Technology Data Exchange (ETDEWEB)

    Khereddine, Abdel Yazid; Larbi, Fayçal Hadj [Faculté de Physique, USTHB, BP 32, El-Alia, Dar El Beida, Algiers (Algeria); CDTA, Haouch Oukil BP 17 Baba-Hassan, Algiers (Algeria); Kawasaki, Megumi, E-mail: megumi@hanyang.ac.kr [Division of Materials Science and Engineering, Hanyang University, 17 Haengdang-dong, Seongdong-gu, Seoul 133–791 (Korea, Republic of); Baudin, Thierry [Université de Paris-Sud, ICMMO, UMR CNRS 8182, Laboratoire de physico-chimie de l’état solide, Bâtiment 410, 91405 Orsay Cedex (France); Bradai, Djamel [Faculté de Physique, USTHB, BP 32, El-Alia, Dar El Beida, Algiers (Algeria); Langdon, Terence G. [Departments of Aerospace and Mechanical Engineering and Materials Science, University of Southern California, Los Angeles, CA 90089-1453 (United States); Materials Research Group, Faculty of Engineering and the Environment, University of Southampton, Southampton SO17 1BJ (United Kingdom)

    2013-08-01

    Experiments were conducted to evaluate the evolution of hardness and microstructure in a commercial Cu–2.5Ni–0.6Si alloy (in wt%) after processing using High-Pressure Torsion (HPT) at room temperature with an imposed pressure of 6.0 GPa and Equal-Channel Angular Pressing (ECAP) at 423 K using a channel angle of 135°. Hardness measurements, X-ray diffraction and transmission electron microscopy (TEM) were used for microstructural evaluation and the results show a general consistency between these various techniques. The changes in the crystallite size and the dislocation structure as a function of the number of HPT revolutions and ECAP passes are discussed and compared with the results of the TEM observations. The detailed microstructural observations show a gradual evolution with increasing numbers of revolutions and passes with a saturation after 3 turns of HPT but with no saturation attained in ECAP even after 12 passes because of the lower imposed strain.

  11. Biomarker selection for determining bone biocompatibility of pure magnesium processed by equal channel angular pressing (ECAP) using immunohistochemistry

    Science.gov (United States)

    Handayani, Lisa; Sulistyani, Lilies Dwi; Supriadi, Sugeng; Priosoeryanto, Bambang Pontjo; Latief, Benny Syariefsyah

    2018-02-01

    Since grain refinement is proved to be favorable to improve mechanical properties and corrosion resistance, a new conceptual metal forming process, equal channel angular pressing (ECAP), has been carried out on magnesium, a very promising biodegradable material in the field of oral and maxillofacial surgery. The popularity of immunohisto-chemistry (IHC) has been rising following the discovery of biomarker. In the meantime, more antibodies being produced for research have been continuously rising and becoming more varied. This review provides a conceptual framework to understand the roles of IHC on determination of bone biocompatibility to ECAP magnesium by selecting biomarker and point needed to either select or make an antibody to the target. From the review, it has been concluded that the most suitable biomarkers for biocompatibility test of bone implanted with ECAP magnesium are collagen-1, osteocalcin, smooth muscle actin, and CD68.

  12. Grain refinement through severe plastic deformation (SPD) processing

    International Nuclear Information System (INIS)

    Izairi, N.; Vevecka - Priftaj, A.

    2012-01-01

    There is considerable current interest in processing metallic samples through procedures involving the imposition of severe plastic deformation (SPD). These procedures lead to very significant grain refinement to the submicrometer or even the nanometer level, resulting in advanced physical properties. Among various SPD processes, Equal Channel Angular Pressing, High pressure Torsion and Accumulated Roll Bonding have been widely used for many metals and alloys. In the present work, we present an overview of the most used methods of SPD for grain refinement and the production of bulk nano structured materials with enhancement in their mechanical and functional properties. In order to examine the potential for using ECAP to refine the grain size and improve the mechanical properties, two commercial 5754 Al alloy and AA 3004 , were selected for study. Processing by ECAP gives a reduction in the grain size and an increase in the microhardness. (Author)

  13. Fatigue Fracture Characteristics of Ti6Al4V Subjected to Ultrasonic Nanocrystal Surface Modification

    Directory of Open Access Journals (Sweden)

    Xiaojian Cao

    2018-01-01

    Full Text Available The influence of ultrasonic nanocrystal surface modification (UNSM on the fatigue fracture characteristics of Ti6Al4V was investigated. Two groups of specimens were separated due to different heat treatment conditions. Group one was stress-relief annealed at 650 °C, and group two was then treated with solid solution-aging. UNSM with the conditions of a static load of 25 N, vibration amplitude of 30 μm, and 36,000 strikes per unit produced about 40 μm surface severe plastic deformation (SPD layers on both groups of specimens. UNSM improved the microhardness and the compressive residual stress. UNSM also helped achieve a neat surface, almost without changing the surface roughness. The fatigue strengths of these two groups were improved by 7% and 11.7%, respectively. After UNSM, fatigue cracks mainly initiated from the surface of the specimen before the fatigue life of 106 cycles, while they appeared at the internal compress deformed α-phase at the zone between the SPD layer and the core after the fatigue life of 106 cycles. The cracks usually extended along the deformation overflow bands and the process traces on the surface. Through the change of micro-dimples in the fatigue final rupture region, nanocrystals were achieved in the SPD layer. The crystal slip and the surface remodeling together influenced the energy field of crack evolution.

  14. Excimer laser processing of Ti-6Al-4V

    International Nuclear Information System (INIS)

    Folkes, J.A.; Shibata, K.

    1994-01-01

    The effect of the excimer laser on the surface of Ti-6Al-4V is reported. Particular concentration is given to surface modification for potential materials processing applications. Results showed that: (1) there is an optimum energy for smoothing titanium; (2) at this energy density increasing the number of pulses has some, but not a significant, effect on the smoothing process; and (3) relatively smooth surfaces could be achieved at higher energy densities if the sample was processed in a helium atmosphere. Other typical surface modifications and features are also reported, including the effect of different gases on the process

  15. Effect of anisotropy on mechanical properties of Ti-6Al-4V in superplastic region

    Science.gov (United States)

    Wahed, MA; Gupta, AK; Singh, SK; Kotkunde, N.

    2018-04-01

    This paper presents an experimental investigation on the flow stress behaviour of Ti-6Al-4V alloy at elevated temperatures and very low strain rate. Though Ti-6Al-4V alloy is very hard to deform at room temperature, having only about 16 % elongation, it exhibits super-plasticity at elevated temperatures. To investigate this, the tensile tests were conducted from 700°C to 900°C temperatures at an interval of 50°C and at a very low strain rate 0.0001/s along three different directions: rolling direction, 45° to rolling direction and transverse direction. The experimental study shows more than 50% elongation in all the cases and particularly more than 250% elongation at 0.0001 / s strain rate and at 750°C to 900°C temperature in all directions, which is an indication of super-plasticity in the material. This is also corroborated by the microstructural study of the fractured specimens.

  16. Analyzing the compressive behavior of porous Ti6Al4V by X-ray microtomography

    Energy Technology Data Exchange (ETDEWEB)

    Farias, Iván; Jimenez, Omar; Flores, Martín [Departamento de Ingeniería de Proyectos, Universidad de Guadalajara, Jalisco (Mexico); Olmos, Luís, E-mail: luisra24@gmail.com [Instituto de Investigaciones en Ciencias de la Tierra (INICIT), Universidad Michoacana de San Nicolás de Hidalgo, Michoacán (Mexico); Vergara-Hernández, Héctor Javier; Gárnica, Pedro [Instituto Tecnológico de Morelia, Michoacán (Mexico); Bouvard, Didier [Science et Ingénierie des Matériaux et Procédés (SIMaP), Université Grenoble Alpes (France)

    2017-11-15

    Samples with 40% vol. of pores and a pore size distribution between 100 and 500 μm were produced by powder metallurgy from Ti6Al4V alloy powders. Sintering was performed at 1300 °C during one hour in an inert Argon atmosphere in a vertical dilatometer. The compressive strength and the porosity of these samples was investigated before and after compression tests through X-ray microtomography. The values of the elastic modulus (8GPa) and yield strength (80MPa) are within the range of those used in bone implants. Porosity leads to greater deformation whereas fracture of compacts occurs perpendicularly to the applied load. It was determined that the origin of the failure is generated by rupture of interparticle necks and, large pores enhance the propagation of cracks. (author)

  17. Ballistic Impact Testing of Aluminum 2024 and Titanium 6Al-4V for Material Model Development

    Science.gov (United States)

    Pereira, J. Michael; Revilock, Duane M.; Ruggeri, Charles R.; Emmerling, William C.; Altobelli, Donald J.

    2012-01-01

    An experimental program is underway to develop a consistent set of material property and impact test data, and failure analysis, for a variety of materials that can be used to develop improved impact failure and deformation models. Unique features of this set of data are that all material property information and impact test results are obtained using identical materials, the test methods and procedures are extensively documented and all of the raw data is available. This report describes ballistic impact testing which has been conducted on aluminum (Al) 2024 and titanium (Ti) 6Al-4vanadium (V) sheet and plate samples of different thicknesses and with different types of projectiles, one a regular cylinder and one with a more complex geometry incorporating features representative of a jet engine fan blade.

  18. Influence of Microtexture on Early Plastic Slip Activity in Ti-6Al-4V Polycrystals

    Science.gov (United States)

    Hémery, Samuel; Dang, Van Truong; Signor, Loïc; Villechaise, Patrick

    2018-06-01

    Microtextured regions are known to influence the fatigue performance of titanium alloys. Previous studies revealed that crack initiation, accounting for most of the fatigue life, is triggered by slip activity. The influence of microtextured regions on the early plastic slip activity was presently investigated by means of an in situ tensile test performed inside a scanning electron microscope on a bimodal Ti-6Al-4V polycrystalline specimen. A slip trace analysis was carried out in several regions with different crystallographic textures to highlight potentially different deformation behaviors. Significant stress heterogeneities were revealed through an early slip activation in microtextured regions with a predominant [0001] orientation. This point was shown to be related to a locally increased resolved shear stress. Consequences on behavior under cyclic loadings are finally discussed.

  19. Analyzing the compressive behavior of porous Ti6Al4V by X-ray microtomography

    International Nuclear Information System (INIS)

    Farias, Iván; Jimenez, Omar; Flores, Martín; Olmos, Luís; Vergara-Hernández, Héctor Javier; Gárnica, Pedro; Bouvard, Didier

    2017-01-01

    Samples with 40% vol. of pores and a pore size distribution between 100 and 500 μm were produced by powder metallurgy from Ti6Al4V alloy powders. Sintering was performed at 1300 °C during one hour in an inert Argon atmosphere in a vertical dilatometer. The compressive strength and the porosity of these samples was investigated before and after compression tests through X-ray microtomography. The values of the elastic modulus (8GPa) and yield strength (80MPa) are within the range of those used in bone implants. Porosity leads to greater deformation whereas fracture of compacts occurs perpendicularly to the applied load. It was determined that the origin of the failure is generated by rupture of interparticle necks and, large pores enhance the propagation of cracks. (author)

  20. Correction of Flow Curves and Constitutive Modelling of a Ti-6Al-4V Alloy

    Directory of Open Access Journals (Sweden)

    Ming Hu

    2018-04-01

    Full Text Available Isothermal uniaxial compressions of a Ti-6Al-4V alloy were carried out in the temperature range of 800–1050 °C and strain rate range of 0.001–1 s−1. The effects of friction between the specimen and anvils as well as the increase in temperature caused by the high strain rate deformation were considered, and flow curves were corrected as a result. Constitutive models were discussed based on the corrected flow curves. The correlation coefficient and average absolute relative error for the strain compensated Arrhenius-type constitutive model are 0.986 and 9.168%, respectively, while the values for a modified Johnson-Cook constitutive model are 0.924 and 22.673%, respectively. Therefore, the strain compensated Arrhenius-type constitutive model has a better prediction capability than a modified Johnson-Cook constitutive model.

  1. Design and verification of thermomechanical parameters of P/M Ti6Al4V alloy forging

    International Nuclear Information System (INIS)

    Wojtaszek, Marek; Śleboda, Tomasz

    2014-01-01

    Highlights: • Thermomechanical parameters of P/M Ti6Al4V alloy processing were determined. • The use of the mixture of elemental powders allows reducing manufacturing costs. • Numerical modelling allowed to elaborate favourable parameters of forging. • The industrial trials of hot forging of P/M Ti6Al4V alloy were successful. - Abstract: This work is focused on the design of technology of forging high-quality Ti6Al4V alloy by means of powder metallurgy methods. A mixture of elemental powders, with the chemical composition of that of Ti6Al4V alloy, was used as a starting material for the investigation. Powder mixtures were fully densified by hot compaction under precisely controlled conditions. The mechanical properties of the obtained compacts were examined. The mechanical behaviour of the investigated alloy powder compacts was evaluated by compression test under various thermomechanical conditions using Gleeble simulator. The microstructure of powder compacts as well as P/M alloy samples deformed in compression tests was examined. All data obtained from the experimental tests were applied as boundary conditions for numerical simulation of forging of selected forgings. Basing on the results of both plastometric tests and simulations, thermomechanical parameters of the investigated alloy forging were determined. Designed parameters of forging technology were verified by forging trials performed in industrial conditions. The quality of the obtained forgings was examined by means of computed tomography

  2. Design and verification of thermomechanical parameters of P/M Ti6Al4V alloy forging

    Energy Technology Data Exchange (ETDEWEB)

    Wojtaszek, Marek, E-mail: mwojtasz@metal.agh.edu.pl; Śleboda, Tomasz

    2014-12-05

    Highlights: • Thermomechanical parameters of P/M Ti6Al4V alloy processing were determined. • The use of the mixture of elemental powders allows reducing manufacturing costs. • Numerical modelling allowed to elaborate favourable parameters of forging. • The industrial trials of hot forging of P/M Ti6Al4V alloy were successful. - Abstract: This work is focused on the design of technology of forging high-quality Ti6Al4V alloy by means of powder metallurgy methods. A mixture of elemental powders, with the chemical composition of that of Ti6Al4V alloy, was used as a starting material for the investigation. Powder mixtures were fully densified by hot compaction under precisely controlled conditions. The mechanical properties of the obtained compacts were examined. The mechanical behaviour of the investigated alloy powder compacts was evaluated by compression test under various thermomechanical conditions using Gleeble simulator. The microstructure of powder compacts as well as P/M alloy samples deformed in compression tests was examined. All data obtained from the experimental tests were applied as boundary conditions for numerical simulation of forging of selected forgings. Basing on the results of both plastometric tests and simulations, thermomechanical parameters of the investigated alloy forging were determined. Designed parameters of forging technology were verified by forging trials performed in industrial conditions. The quality of the obtained forgings was examined by means of computed tomography.

  3. An Analysis on the Constitutive Models for Forging of Ti6Al4V Alloy Considering the Softening Behavior

    Science.gov (United States)

    Souza, Paul M.; Beladi, Hossein; Singh, Rajkumar P.; Hodgson, Peter D.; Rolfe, Bernard

    2018-05-01

    This paper developed high-temperature deformation constitutive models for a Ti6Al4V alloy using an empirical-based Arrhenius equation and an enhanced version of the authors' physical-based EM + Avrami equations. The initial microstructure was a partially equiaxed α + β grain structure. A wide range of experimental data was obtained from hot compression of the Ti6Al4 V alloy at deformation temperatures ranging from 720 to 970 °C, and at strain rates varying from 0.01 to 10 s-1. The friction- and adiabatic-corrected flow curves were used to identify the parameter values of the constitutive models. Both models provided good overall accuracy of the flow stress. The generalized modified Arrhenius model was better at predicting the flow stress at lower strain rates. However, the model was inaccurate in predicting the peak strain. In contrast, the enhanced physical-based EM + Avrami model revealed very good accuracy at intermediate and high strain rates, but it was also better at predicting the peak strain. Blind sample tests revealed that the EM + Avrami maintained good predictions on new (unseen) data. Thus, the enhanced EM + Avrami model may be preferred over the Arrhenius model to predict the flow behavior of Ti6Al4V alloy during industrial forgings, when the initial microstructure is partially equiaxed.

  4. ECAP – New consolidation method for production of aluminium matrix composites with ceramic reinforcement

    Directory of Open Access Journals (Sweden)

    Mateja Šnajdar Musa

    2013-06-01

    Full Text Available Aluminium based metal matrix composites are rapidly developing group of materials due to their unique combination of properties that include low weight, elevated strength, improved wear and corrosion resistance and relatively good ductility. This combination of properties is a result of mixing two groups of materials with rather different properties with aluminium as ductile matrix and different oxides and carbides added as reinforcement. Al2O3, SiC and ZrO2 are the most popular choices of reinforcement material. One of the most common methods for producing this type of metal matrix composites is powder metallurgy since it has many variations and also is relatively low-cost method. Many different techniques of compacting aluminium and ceramic powders have been previously investigated. Among those techniques equal channel angular pressing (ECAP stands out due to its beneficial influence on the main problem that arises during powder compaction and that is a non-uniform distribution of reinforcement particles. This paper gives an overview on ECAP method principles, advantages and produced powder composite properties.

  5. Ultrasonic hot powder compaction of Ti-6Al-4V.

    Science.gov (United States)

    Abedini, Rezvan; Abdullah, Amir; Alizadeh, Yunes

    2017-07-01

    Power ultrasonic has been recently employed in a wide variety of manufacturing processes among which ultrasonic assisted powder compaction is a promising powder materials processing technique with significant industrial applications. The products manufactured by the powder metallurgy commonly consist of residual porosities, material impurities, structural non-homogeneities and residual stress. In this paper, it is aimed to apply power ultrasonic to the hot consolidation process of Ti-6Al-4V titanium alloy powder in order to improve mechanical properties. To do this, the effects of ultrasonic power and process temperature and pressure were considered and then deeply studied through a series of experiments. It was shown that the addition of ultrasonic vibration leads to a significant improvement in the consolidation performance and the mechanical strength of the fabricated specimens. Copyright © 2017 Elsevier B.V. All rights reserved.

  6. Material characteristic of Ti alloy (Ti-6Al-4V)

    International Nuclear Information System (INIS)

    Toyoshima, Noboru

    1997-03-01

    In regard to material characteristic of Ti alloy (Ti-6Al-4V), the following matters are provided by experiments. 1) In high temperature permeation behavior of implanted deuterium ion (0.5keV, 6.4 x 10 18 D + ions/m 2 s, ∼760deg K), the ratio of permeation flux to incident flux ranges from 3.3 x 10 -3 at 633deg K to 4.8 x 10 -3 at 753deg K. The activation energy of permeation is 0.12eV in this temperature region above 600deg K. At temperatures below 600deg K, the permeation flux of deuterium decreases drastically and the implanted ions remain in the alloy. 2) Radioactivation analysis using 14MeV fast neutron shows that Ti-6Al-4V alloy contains higher values of principal ingredients, Al, V, Fe, than that recorded at the chemical composition of Ti alloy, and also, contains impurities with Ni, Co and Mn. 3) Fraction of about 0.095wt% H 2 were absorbed in the test specimens, and tensile strength test was carried out. Under the condition of the hydrogen pressure 50 torr and temperature ∼500degC. The results show that there is no degradation in mechanical properties for absorption of with less than 0.04wt% H 2 . The tensile strength of wilding specimens have almost the same as that without wilding. Ti alloy, as a material of vacuum vessel of nuclear fusion device, must be selected to that with less impurities, particularly Co, by radioactivation analysis, and must be used under the temperature of 200-300degC, where hydrogen absorption does not make too progress. It is considered that Ti alloy can be used with less than 0.04wt% H 2 absorption in viewpoint of material mechanical strength. (author)

  7. Ultrasonic assessment of additive manufactured Ti-6Al-4V

    Science.gov (United States)

    Schehl, Norman; Kramb, Vicki; Dierken, Josiah; Aldrin, John; Schwalbach, Edwin; John, Reji

    2018-04-01

    Additive Manufacturing (AM) processes offer the potential for manufacturing cost savings and rapid insertion into service through production of near net shape components for complicated structures. Use of these parts in high reliability applications such as those in the aerospace industry will require nondestructive characterization methods to ensure post-process material quality in as-built condition. Ultrasonic methods can be used for this quality verification. Depending on the application, the service life of AM components can be sensitive to the part surface condition. The surface roughness and layered structure inherent to the electron-beam powder-bed fusion process necessitates new approaches to evaluate subsurface material integrity in its presence. Experimental methods and data analytics may improve the evaluation of as-built additively manufactured materials. This paper discusses the assessment of additively manufactured EBM Ti-6Al-4V panels using ultrasonic methods and the data analytics applied to evaluate material integrity. The assessment was done as an exploratory study as the discontinuities of interest in these test samples were not known when the measurements were performed. Water immersion ultrasonic techniques, including pulse-echo and through transmission with 10 MHz focused transducers, were used to explore the material integrity of as-built plates. Subsequent destructive mechanical tests of specimens extracted from the plates provided fracture locations indicating critical flaws. To further understand the effect of surface-roughness, an evaluation of ultrasonic response in the presence of as-built surfaces and with the surface removed was performed. The assessment of additive manufactured EBM Ti-6Al-4V panels with ultrasonic techniques indicated that ultrasonic energy was attenuated by the as-built surface roughness. In addition, feature detection was shown to be sensitive to experimental ultrasonic parameters and flaw morphology.

  8. Microstructure, texture evolution, mechanical properties and corrosion behavior of ECAP processed ZK60 magnesium alloy for biodegradable applications.

    Science.gov (United States)

    Mostaed, Ehsan; Hashempour, Mazdak; Fabrizi, Alberto; Dellasega, David; Bestetti, Massimiliano; Bonollo, Franco; Vedani, Maurizio

    2014-09-01

    Ultra-fine grained ZK60 Mg alloy was obtained by multi-pass equal-channel angular pressing at different temperatures of 250°C, 200°C and 150°C. Microstructural observations showed a significant grain refinement after ECAP, leading to an equiaxed and ultrafine grain (UFG) structure with average size of 600nm. The original extrusion fiber texture with planes oriented parallel to extrusion direction was gradually undermined during ECAP process and eventually it was substituted by a newly stronger texture component with considerably higher intensity, coinciding with ECAP shear plane. A combination of texture modification and grain refinement in UFG samples led to a marked reduction in mechanical asymmetric behavior compared to the as-received alloy, as well as adequate mechanical properties with about 100% improvement in elongation to failure while keeping relatively high tensile strength. Open circuit potential, potentiodynamic and weight loss measurements in a phosphate buffer solution electrolyte revealed an improved corrosion resistance of UFG alloy compared to the extruded one, stemming from a shift of corrosion regime from localized pitting in the as-received sample to a more uniform corrosion mode with reduced localized attack in ECAP processed alloy. Compression tests on immersed samples showed that the rate of loss of mechanical integrity in the UFG sample was lower than that in the as-received sample. Copyright © 2014 Elsevier Ltd. All rights reserved.

  9. The influence of long-term annealing at room temperature on creep behaviour of ECAP-processed copper

    Czech Academy of Sciences Publication Activity Database

    Král, Petr; Dvořák, Jiří; Kvapilová, Marie; Blum, W.; Sklenička, Václav

    2017-01-01

    Roč. 188, FEB (2017), s. 235-238 ISSN 0167-577X R&D Projects: GA MŠk(CZ) LQ1601 Institutional support: RVO:68081723 Keywords : Equal-channel angular pressing (ECAP) * Ultrafine-grained microstructure * Creep behaviour * Microstructure stability Subject RIV: JG - Metallurgy OBOR OECD: Materials engineering Impact factor: 2.572, year: 2016

  10. Microstructure evolution and mechanical properties of nano-SiCp/AZ91 composite processed by extrusion and equal channel angular pressing (ECAP)

    Energy Technology Data Exchange (ETDEWEB)

    Qiao, X.G.; Ying, T. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Zheng, M.Y., E-mail: zhenghe@hit.edu.cn [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Wei, E.D.; Wu, K.; Hu, X.S. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Gan, W.M.; Brokmeier, H.G. [Institute of Materials Research, Helmholtz-Centre Geesthacht, D-21502 Geesthacht (Germany); Golovin, I.S. [Department of Physical Metallurgy of Non-Ferrous Metals, National University of Science and Technology “MISiS”, Leninsky ave. 4, 119049 Moscow (Russian Federation)

    2016-11-15

    Nano-SiCp/AZ91 magnesium matrix composite was fabricated by stir casting. The as-cast ingots were extruded at 350 °C, then processed by equal channel angular pressing (ECAP) at various temperatures (250 °C, 300 °C and 350 °C). Grains are significantly refined after the extrusion and the ECAP. A basal fibre texture was detected by neutron diffraction after the extrusion, which inclines about 45° to the extrusion direction (ED) after the ECAP. Nano-scaled SiC particles agglomerate in the as-cast composite. After the extrusion, the agglomeration tends to form continuous or discontinuous strips along the extrusion direction. By application of the ECAP, the agglomerated SiC particles are partly dispersed and the strips formed during the extrusion tend to be thinner and broken with the increasing pass number. The yield tensile strength (YTS) and the ultimate tensile strength (UTS) of the composite are dramatically increased after the extrusion. ECAP for one pass at various temperatures further increases the strength, however, the YTS decreases with the increasing ECAP temperature and the pass number. The Orowan equations predict the maximum YTS of the composite may be up to 400 MPa providing SiC particles are homogenously distributed in the matrix. - Highlights: •Nano-scaled SiC particles were successfully added into AZ91 by stirring casting. •Agglomeration of nano-particles were improved by extrusion and ECAP. •Yield strength of the composite is 328 MPa after one pass of ECAP. •Further ECAP process with optimized parameters may fully disperse nano-particles. •Yield strength is predicted to up to 400 MPa when particles are fully dispersed.

  11. Effect of equal-channel angular pressing and annealing conditions on the texture, microstructure, and deformability of an MA2-1 alloy

    Science.gov (United States)

    Serebryany, V. N.; Ivanova, T. M.; Kopylov, V. I.; Dobatkin, S. V.; Pozdnyakova, N. N.; Pimenov, V. A.; Savelova, T. I.

    2010-07-01

    Equal-channel angular pressing (ECAP) of am MA2-1 alloy according to routes A and Bc is used to study the possibility of increasing the low-temperature deformability of the alloy due to grain refinement and a change in its texture. To separate the grain refinement effect from the effect of texture on the deformability of the alloy, samples after ECAP are subjected to recrystallization annealing that provides grain growth to the grain size characteristic of the initial state (IS) of the alloy. Upon ECAP, the average grain size is found to decrease to 2-2.4 μm and the initial sharp axial texture changes substantially (it decomposes into several scattered orientations). The type of orientations and the degree of their scattering depend on the type of ECAP routes. The detected change in the texture is accompanied by an increase in the deformability parameters (normal plastic anisotropy coefficient R, strain-hardening exponent n, relative uniform elongation δu) determined upon tensile tests at 20°C for the states of the alloy formed in the IS-4A-4Bc and IS-4Ao-4BcO sequences. The experimental values of R agree with the values calculated in terms of the Taylor model of plastic deformation in the Bishop-Hill approximation using quantitative texture data in the form of orientation distribution function coefficients with allowance for the activation of prismatic slip, especially for ECAP routes 4Bc and 4BcO. When the simulation results, the Hall-Petch relation, and the generalized Schmid factors are taken into account, a correlation is detected between the deformability parameter, the Hall-Petch coefficient, and the ratio of the critical shear stresses on prismatic and basal planes.

  12. Influence of crystallographic orientation on the fracture toughness of strongly textured Ti--6Al--4V

    International Nuclear Information System (INIS)

    Bowen, A.W.

    1978-01-01

    Fracture toughness values for six test piece orientations in a strongly textured 57-mm thick rolled and annealed Ti--6Al--4V bar have been related to their crystallographic orientations. The K/sub Ic/ values, ranging from 46.3 to 93.3 MPa/m, could be divided into two groups. High values (74.7 to 93.3 MPa/m) were obtained when a crystallographic deformation mode ([1010] or [1122] slip) was parallel to the planes of maximum shear stress for plane strain conditions, and the significant fractographic feature for this group was a clearly defined stretch zone. In the second group, where crystallographic deformation modes were not aligned with the planes of maximum shear stress, much lower K/sub Ic/ values were recorded (46.3 to 50.7 MPa/m). In this case there was no stretch zone and, in addition, some test pieces appeared, in effect, to have delaminated in the immediate vicinity of the crack tip. Similar trends were also indicated by the results of Charpy impact tests. The influence of in-plane elastic anisotropy on fracture toughness is discussed, and the importance of test piece geometry highlighted. From the results it could be inferred that high toughness in anisotropic materials is possible only in certain orientations; stretch zone formation and fatigue striation formation are by the same mechanical process; and there will be significantly different critical crack sizes in textured titanium alloy components

  13. Microstructure evolution and mechanical properties of a Ti-35Nb-3Zr-2Ta biomedical alloy processed by equal channel angular pressing (ECAP).

    Science.gov (United States)

    Lin, Zhengjie; Wang, Liqiang; Xue, Xiaobing; Lu, Weijie; Qin, Jining; Zhang, Di

    2013-12-01

    In this paper, an equal channel angular pressing method is employed to refine grains and enhance mechanical properties of a new β Ti-35Nb-3Zr-2Ta biomedical alloy. After the 4th pass, the ultrafine equiaxed grains of approximately 300 nm and 600 nm are obtained at pressing temperatures of 500 and 600°C respectively. The SEM images of billets pressed at 500°C reveal the evolution of shear bands and finally at the 4th pass intersectant networks of shear bands, involving initial band propagation and new band broadening, are formed with the purpose of accommodating large plastic strain. Furthermore, a unique herringbone microstructure of twinned martensitic variants is observed in TEM images. The results of microhardness measurements and uniaxial tensile tests show a significant improvement in microhardness and tensile strength from 534 MPa to 765 MPa, while keeping a good level of ductility (~16%) and low elastic modulus (~59 GPa). The maximum superelastic strain of 1.4% and maximum recovered strain of 2.7% are obtained in the billets pressed at 500°C via the 4th pass, which exhibits an excellent superelastic behavior. Meanwhile, the effects of different accumulative deformations and pressing temperatures on superelasticity of the ECAP-processed alloys are investigated. © 2013. Published by Elsevier B.V. All rights reserved.

  14. Impact Testing of Aluminum 2024 and Titanium 6Al-4V for Material Model Development

    Science.gov (United States)

    Pereira, J. Michael; Revilock, Duane M.; Lerch, Bradley A.; Ruggeri, Charles R.

    2013-01-01

    One of the difficulties with developing and verifying accurate impact models is that parameters such as high strain rate material properties, failure modes, static properties, and impact test measurements are often obtained from a variety of different sources using different materials, with little control over consistency among the different sources. In addition there is often a lack of quantitative measurements in impact tests to which the models can be compared. To alleviate some of these problems, a project is underway to develop a consistent set of material property, impact test data and failure analysis for a variety of aircraft materials that can be used to develop improved impact failure and deformation models. This project is jointly funded by the NASA Glenn Research Center and the FAA William J. Hughes Technical Center. Unique features of this set of data are that all material property data and impact test data are obtained using identical material, the test methods and procedures are extensively documented and all of the raw data is available. Four parallel efforts are currently underway: Measurement of material deformation and failure response over a wide range of strain rates and temperatures and failure analysis of material property specimens and impact test articles conducted by The Ohio State University; development of improved numerical modeling techniques for deformation and failure conducted by The George Washington University; impact testing of flat panels and substructures conducted by NASA Glenn Research Center. This report describes impact testing which has been done on aluminum (Al) 2024 and titanium (Ti) 6Al-4vanadium (V) sheet and plate samples of different thicknesses and with different types of projectiles, one a regular cylinder and one with a more complex geometry incorporating features representative of a jet engine fan blade. Data from this testing will be used in validating material models developed under this program. The material

  15. A new constitutive equation for strain hardening and softening of fcc metals during severe plastic deformation

    International Nuclear Information System (INIS)

    Wei, W.; Wei, K.X.; Fan, G.J.

    2008-01-01

    The stress-strain relationship for strain hardening and softening of high-purity aluminum and copper, which were deformed by equal channel angular pressing (ECAP) at ambient temperature, was analyzed by combining the Estrin and Mecking (EM) model and an Avrami-type equation with experimental data during severe plastic deformation. The initial strain hardening can be described by the EM model, while the flow stress arrives at the peak stress after it was saturated. However, strain softening similar to plastic deformation at high temperatures is observed after the peak stress. Moreover, the peak strain at the maximum flow stress is ∼4 for copper and ∼2 for aluminum. A new constitutive equation was developed to describe strain softening at high strain levels, which was supported well by tensile, compression and microhardness tests at room temperature and low strain rate. It was observed that dynamic recovery and recrystallization occurs in copper, and recrystallized grains and their growth in aluminum. The results indicate that dynamic recovery and recrystallization was the dominant softening mechanism, which was confirmed by scanning electron microscopy-electron channeling contrast observations and the abnormal relationship between the imposed strain during ECAP and subsequent recrystallization temperature after ECAP

  16. Characterization of laser deposited Ti6Al4V/TiC composite powders on a Ti6Al4V substrate

    CSIR Research Space (South Africa)

    Mahamood, RM

    2014-01-01

    Full Text Available This paper reports the material characterization of Ti6Al4V/TiC composite produced by laser metal deposition. The Ti6Al4V/TiC composites were deposited with a composition ratio of 50 wt.% Ti64l4V and 50 wt.% TiC. The depositions were achieved...

  17. An investigation of dynamic mechanical behaviour of Ti6Al4V titanium alloy at room temperature

    Directory of Open Access Journals (Sweden)

    Ran Chun

    2016-01-01

    Full Text Available To study the high strain rate shear behaviour of Ti6Al4V titanium alloy, a series of dynamic compression experiments has been performed by split Hopkinson pressure bar (SHPB using Flat Hat-shaped specimen at room temperature. Macro true shear stress-true strain curves were obtained under different strain rate loading conditions at room temperature. The effects of strain hardening and strain rate hardening on the dynamic mechanical properties of Ti6Al4V titanium alloy were discussed. Results indicate that a The higher the strain rate, the higher the flow stress, therefore, the material has obvious strain rate hardening effect, b It is ductile failure for Ti6Al4V titanium alloy under quasi-static loading condition, c For dynamical tests, the values for true shear stress increase with increasing true strain till the maximum true shear stress, on the contrary, the values for true shear stress decrease with increasing the true strain after the maximum true shear stress and d The flow stress increases with increasing the true strain under quasi-static loading condition during the plastic deformation.

  18. Mechanical Properties of Ti-6Al-4V Octahedral Porous Material Unit Formed by Selective Laser Melting

    Directory of Open Access Journals (Sweden)

    Jianfeng Sun

    2012-01-01

    Full Text Available The Ti-6Al-4V octahedral porous material unit is designed to calculate its load. In this paper, ANSYS is adopted for the load simulation of the unit. And a simplified model of dimensional theoretical calculation is established, by which the analytical equation of the fracture load is obtained and the calculation of the load of Ti-6Al-4V is completed. Moreover, selective laser melting is adopted in processing the Ti-6Al-4V porous material unit. The experimental value of fracture load of this material is obtained through compression experiment. The results show that the simulation curves approximate the variation tendency of the elastic deformation of the compression curves; the curves of theoretical calculation approximate the general variation tendency; and the experimental value of fracture load is very close to the theoretical value. Therefore, the theoretical prediction accuracy of fracture load is high, which lays the foundation for the mechanical properties of the octahedral porous material.

  19. Influences of crystallographic orientations on deformation mechanism and grain refinement of Al single crystals subjected to one-pass equal-channel angular pressing

    International Nuclear Information System (INIS)

    Han, W.Z.; Zhang, Z.F.; Wu, S.D.; Li, S.X.

    2007-01-01

    The influences of crystallographic orientations on the evolution of dislocation structures and the refinement process of sub-grains in Al single crystals processed by one-pass equal-channel angular pressing (ECAP) were systematically investigated by means of scanning electron microscopy, electron backscatter diffraction and transmission electron microscopy. Three single crystals with different orientations, denoted as crystal I, crystal II and crystal III, were specially designed according to the shape of the ECAP die. For crystal I, its insert direction is parallel to [1 1 0] and its extrusion direction is parallel to [1-bar11]. For crystal II, the (1-bar11) plane is located parallel to the intersection plane of the ECAP die, and the [1 1 0] direction is along the general shear direction on the intersection plane. For crystal III, the (1-bar11) plane is laid on the plane perpendicular to the intersection of the ECAP die, and the [1 1 0] direction is vertical to the general shear direction. For crystal I, abundant cell block structures with multi-slip characters were formed, and they should be induced by four symmetric slip systems, while for crystal II, there are two sets of sub-grain structures with higher misorientation, making an angle of ∼70 deg., which can be attributed to the interactions of the two asymmetric primary slip planes, whereas for crystal III, only one set of ribbon structures was parallel to the traces of (1-bar11) with the lowest misorientation angle among the three single crystals, which should result from the homogeneous slip on the primary slip plane. The different microstructural features of the three single crystals provide clear experimental evidence that the microstructures and misorientation evolution are strongly affected by the crystallographic orientation or by the interaction between shear deformation imposed by the ECAP die and the intrinsic slip deformation of the single crystals. Based on the experimental results and the

  20. on Ti6AL4V for biomedical applications

    Directory of Open Access Journals (Sweden)

    Juan José Pavón

    2006-01-01

    Full Text Available La fijación al tejido receptor de implantes para el reemplazo de hueso puede ser mejorada si poseen una superficie bioactiva con la capacidad de precipitar hidroxiapatita in vivo. Las aleaciones de titanio, a pesar de sus buenas propiedades mecánicas y comportamiento no-tóxico, no son bioactivas y, por tanto, no se enlazan directamente al hueso. Una de las maneras de modificar una superficie metálica bioinerte es recubriéndola con material bioactivo. En este trabajo se presenta la evaluación del comportamiento a fatiga mediante indentación hertziana (esférica de un recubrimiento de vidrio sobre Ti6Al4V. Este recubrimiento pertenece al sistema SiO2-CaO-MgO-Na2O-K2O-P2O5 y, a pesar de que puede usarse para protección contra la corrosión, ha sido específicamente diseñado para ser utilizado como capa interna de un recubrimiento bicapa bioactivo con una capa externa de bajo contenido en SiO2 para garantizar la bioactividad. Los ensayos hertzianos monotónicos permitieron obtener una secuencia de daños comenzando con tres eventos de daño tipo frágil (agrietamiento tipo anillo, cono y radial seguidos por la delaminación del recubrimiento asociada a la deformación plástica del substrato. El primer daño frágil, el agrietamiento tipo anillo, fue usado como criterio para la evaluación del agrietamiento por corrosión bajo tensión y por carga cíclica, en aire y agua destilada. Los resultados mostraron la sensibilidad del recubrimiento a la degradación bajo ambos tipos de carga, estática y cíclica, siendo esta degradación considerablemente mayor en agua destilada debido a la susceptibilidad del vidrio a la corrosión. La delaminación fue también sensible a la carga cíclica hertziana presentando dos mecanismos diferentes dependiendo de la máxima carga aplicada.

  1. Creep study of mechanisms involved in low-temperature superplasticity of UFG Ti-6Al-4V processed by SPD

    Energy Technology Data Exchange (ETDEWEB)

    Kral, Petr, E-mail: pkral@ipm.cz [Institute of Physics of Materials, ASCR, Zizkova 22, CZ -61662 Brno (Czech Republic); CEITEC – IPM ASCR, v.v.i., Zizkova 22, CZ-61662 Brno (Czech Republic); Dvorak, Jiri [Institute of Physics of Materials, ASCR, Zizkova 22, CZ -61662 Brno (Czech Republic); CEITEC – IPM ASCR, v.v.i., Zizkova 22, CZ-61662 Brno (Czech Republic); Blum, Wolfgang [Inst. f. Werkstoffwissenschaften, University of Erlangen-Nürnberg, D-91058 Erlangen (Germany); Kudryavtsev, Egor; Zherebtsov, Sergey; Salishchev, Gennady [Belgorod State University, Laboratory of Bulk Nanostructured Materials, Pobeda Str. 85, 308015 Belgorod (Russian Federation); Kvapilova, Marie; Sklenicka, Vaclav [Institute of Physics of Materials, ASCR, Zizkova 22, CZ -61662 Brno (Czech Republic); CEITEC – IPM ASCR, v.v.i., Zizkova 22, CZ-61662 Brno (Czech Republic)

    2016-06-15

    The deformation kinetics of ultrafine-grained Ti-6Al-4V with mean (sub)grain size about 150 nm (produced by isothermal multiaxial forging) and superplastic properties at the relatively low temperature of 873 K was investigated in compression and tension over a large range of strain rates from 10{sup −7} to 10{sup −2} s{sup −1}. Electron microscopic observations showed that the grains coarsen during deformation towards the quasi-stationary spacing w{sub qs} of strain induced boundaries. In spite of the grain coarsening the grains were generally smaller than w{sub qs} allowing high-angle boundaries to dominate the quasi-stationary strength. Texture measurements indicate that dislocation glide plays a large role in deformation. Glide in this alloy is significantly influenced by solid solution strengthening leading to a stress sensitivity of strain rate of n = 3. The present ultrafine-grained Ti alloy displays a stress sensitivity exponent n = 2 over an extended stress range where its superplastic behavior is optimal. While the deformation kinetics of present ultrafine-grained Ti alloy can be roughly explained by the traditional formula for superplastic flow, the significant discrepancy to the measured values suggests that solid solution strengthening must be taken into account to get a complete insight. - Highlights: • The UFG Ti-6Al-4V alloy behaves superplastically at low temperature of 873 K. • Grain coarsening at low stresses limits superplasticity of UFG Ti alloy. • Solute strengthening plays an important role in low-temperature superplasticity. • Acceleration of creep in UFG Ti alloy is caused by processes related to hab.

  2. Cavitation during hot tension testing of Ti-6Al-4V

    International Nuclear Information System (INIS)

    Semiatin, S.L.; Ghosh, A.K.; Shell, E.B.; Simon, M.P.

    1998-01-01

    Cavity initiation, growth, and coalescence phenomena during the hot tension testing of Ti-6Al-4V with several different transformed β-microstructures were established to obtain an understanding of the failure process during subtransus hot working. Samples with either a colony-type microstructure (containing grain-boundary α) or a martensitic, acicular α-microstructure were pulled to failure at strain rates between 0.01 and 3 s -1 and various subtransus temperatures ranging from 540 to 955 C. Metallographic analysis of sectioned tension samples with colony microstructures revealed that cavity initiation occurred at very low strains (< or∼0.2) irrespective of strain rate at temperatures below 900 C due to an apparent incompatibility of deformation between the grain-boundary α-layer and the Widmanstatten side plates. Initiation strains were somewhat higher (∝0.2-0.5) for samples with the acicular α-microstructure tested at temperatures below 900 C; however, failure was still intergranular. Subsequent cavity growth was more rapid for colony microstructures than that for the martensitic α-microstructure at these temperatures. Above 900 C, however, substantially higher cavity initiation strains and lower cavity growth rates were obtained for both microstructures. These latter behaviors were ascribed to the presence of a large volume fraction of ductile β-phase and moderate values of the strain-rate sensitivity of the flow stress, respectively. (orig.)

  3. Analysis of Microstructure and Chip Formation When Machining Ti-6Al-4V

    Directory of Open Access Journals (Sweden)

    Islam Shyha

    2018-03-01

    Full Text Available Microstructure and chip formation were evaluated during the step shoulder down-milling of Ti-6Al-4V using a water-miscible vegetable oil-based cutting fluid. Experiments were conducted using the Cut-list fluid supply system previous developed by the authors and a conventional cutting fluid supply system. A thin plastically deformed layer below the machined surface was observed during the metallurgical investigation of the surfaces produced using both systems. Despite noticeable reductions in cutting fluid consumption achieved by Cut-list, no significant disparity was found in microstructural damage. The microstructure of the machined surfaces was strongly affected by cutting speed and fluid flow rate with a discontinuous serrated chip being the principal type. However, increases in cutting fluid flow rate associated with increased cutting speed significantly changed chip morphology where average distance between chip segments increased with cutting speed. Cut-list produced smaller saw-tooth height and larger segmented width, while the transition from aperiodic to periodic serrated chip formation was governed by cutting speed and feed rate. Chip segmentation frequency and shear angle were also sensitive to cutting speed.

  4. Precipitation under cyclic strain in solution-treated Al4wt%Cu I: mechanical behavior

    Energy Technology Data Exchange (ETDEWEB)

    Farrow, Adam M [Los Alamos National Laboratory; Laird, Campbell [UNIV OF PENNSYLVANIA

    2008-01-01

    Solution-treated AL-4wt%Cu was strain-cycled at ambient temperature and above, and the precipitation and deformation behaviors investigated by TEM. Anomalously rapid growth of precipitates appears to have been facilitated by a vacancy super-saturation generated by cyclic strain and the presence of a continually refreshed dislocation density to provide heterogeneous nucleation sites. Texture effects as characterized by Orientation Imaging Microscopy appear to be responsible for latent hardening in specimens tested at room temperature, with increasing temperatures leading to a gradual hardening throughout life due to precipitation. Specimens exhibiting rapid precipitation hardening appear to show a greater effect of texture due to the increased stress required to cut precipitates in specimens machined from rolled plate at an angle corresponding to a lower average Schmid factor. The accelerated formation of grain boundary precipitates appears to be partially responsible for rapid inter-granular fatigue failure at elevated temperatures, producing fatigue striations and ductile dimples coexistent on the fracture surface.

  5. Microstructural Evolution in Friction Stir Welding of Ti-6Al-4V

    Science.gov (United States)

    Rubisoff, H.; Querin, J.; Magee, D.; Schneider, J.

    2008-01-01

    Friction stir welding (FSW) is a thermo-mechanical process that utilizes a nonconsumable rotating pin tool to consolidate a weld joint. In the conventional FSW process, the pin tool is responsible for generating both the heat required to soften the material and the forces necessary to deform and combine the weld seam. As such, the geometry of the pin tool is important to the quality of the weld and the process parameters required to produce the weld. Because the geometry of the pin tool is limitless, a reduced set of pin tools was formed to systematically study their effect on the weldment with respect to mechanical properties and resultant microstructure. In this study 0deg, 15deg, 30deg, 45deg, and 60deg tapered, microwave sintered, tungsten carbide (WC) pin tools were used to FSW Ti-6Al-4V. Transverse sections of the weld were used to test for mechanical properties and to document the microstructure using optical microscopy. X-ray diffraction (XRD) was also used to characterize the microstructure in the welds. FSW results for the 45deg and 60deg pin tools are reported in this paper.

  6. Osteoblast Cell Response on the Ti6Al4V Alloy Heat-Treated

    Directory of Open Access Journals (Sweden)

    Mercedes Paulina Chávez-Díaz

    2017-04-01

    Full Text Available In an effort to examine the effect of the microstructural changes of the Ti6Al4V alloy, two heat treatments were carried out below (Ti6Al4V800 and above (Ti6Al4V1050 its β-phase transformation temperature. After each treatment, globular and lamellar microstructures were obtained. Saos-2 pre-osteoblast human osteosarcoma cells were seeded onto Ti6Al4V alloy disks and immersed in cell culture for 7 days. Electrochemical assays in situ were performed using OCP and EIS measurements. Impedance data show a passive behavior for the three Ti6Al4V alloys; additionally, enhanced impedance values were recorded for Ti6Al4V800 and Ti6Al4V1050 alloys. This passive behavior in culture medium is mostly due to the formation of TiO2 during their sterilization. Biocompatibility and cell adhesion were characterized using the SEM technique; Ti6Al4V as received and Ti6Al4V800 alloys exhibited polygonal and elongated morphology, whereas Ti6Al4V1050 alloy displayed a spherical morphology. Ti and O elements were identified by EDX analysis due to the TiO2 and signals of C, N and O, related to the formation of organic compounds from extracellular matrix. These results suggest that cell adhesion is more likely to occur on TiO2 formed in discrete α-phase regions (hcp depending on its microstructure (grains.

  7. The influence of cell morphology on the compressive fatigue behavior of Ti-6Al-4V meshes fabricated by electron beam melting.

    Science.gov (United States)

    Zhao, S; Li, S J; Hou, W T; Hao, Y L; Yang, R; Misra, R D K

    2016-06-01

    Additive manufacturing technique is a promising approach for fabricating cellular bone substitutes such as trabecular and cortical bones because of the ability to adjust process parameters to fabricate different shapes and inner structures. Considering the long term safe application in human body, the metallic cellular implants are expected to exhibit superior fatigue property. The objective of the study was to study the influence of cell shape on the compressive fatigue behavior of Ti-6Al-4V mesh arrays fabricated by electron beam melting. The results indicated that the underlying fatigue mechanism for the three kinds of meshes (cubic, G7 and rhombic dodecahedron) is the interaction of cyclic ratcheting and fatigue crack growth on the struts, which is closely related to cumulative effect of buckling and bending deformation of the strut. By increasing the buckling deformation on the struts through cell shape design, the cyclic ratcheting rate of the meshes during cyclic deformation was decreased and accordingly, the compressive fatigue strength was increased. With increasing bending deformation of struts, fatigue crack growth in struts contributed more to the fatigue damage of meshes. Rough surface and pores contained in the struts significantly deteriorated the compressive fatigue strength of the struts. By optimizing the buckling and bending deformation through cell shape design, Ti-6Al-4V alloy cellular solids with high fatigue strength and low modulus can be fabricated by the EBM technique. Copyright © 2016 Elsevier Ltd. All rights reserved.

  8. Characterization of Ti-6%Al-4%V and VascoMax C-350

    International Nuclear Information System (INIS)

    Sunwoo, A J

    2005-01-01

    The α-β Ti-6% Al-4% V (Ti64) alloy can be heat treated to meet the specified requirements of the applications. The as-received material from SLAC was given a solution heat treatment (SHT) to have a good strength and ductility combination. The SHT was done at 200 C below the Beta transus of 990 C for 15 min and air-cooled to 20 C. The designed microstructure consists of β phase precipitates within the α phase matrix. The characterization of the as-received Ti64 alloy sheet microstructure reveals equiaxed, 10 (micro)m-sized grains on the flat surface and finer, 8 (micro)m-sized grains in the through thickness. Figures 1 and 2 show the microstructure of the alloy. The typical Ti64 microstructure is lamellar structure, consisting of alternating α and β phases. In order for the alloy to have the micron sized, equiaxed grains, it had to undergo extensive wrought processing. The Vicker's microhardness numbers (VHN) showed that the slightly larger grained flat surface had a higher averaged value than the through thickness; 33 kg/mm 2 vs. 30 kg/mm 2 . The residual effect of wrought processing is still present even after the SHT to cause the small difference in the hardness values. The results of tensile tests conducted at LLNL and at BNL are given in Tables 2 and 1 in Appendices 1 and 2, respectively. The effects of the irradiation dosage damage on the tensile properties of the Ti64 are presented in Appendix 2. The as-received tensile specimens are not the standard specimens for testing. As shown in Attachment, Figure 1, only the 6 mm length is used in the reduced gage section of the specimens. As a result, a small change in the gage length will translate to a higher percentage change in elongation, giving higher elongation values than using the 30 mm length of the specimen. Since most of the deformation is concentrated in the reduced gage section, the present results are more accurate measurement of ductility. The Ti64 specimens failed in the center of the gage

  9. Structural, bonding, anisotropic mechanical and thermal properties of Al4SiC4 and Al4Si2C5 by first-principles investigations

    Directory of Open Access Journals (Sweden)

    Liang Sun

    2016-09-01

    Full Text Available The structural, bonding, electronic, mechanical and thermal properties of ternary aluminum silicon carbides Al4SiC4 and Al4Si2C5 are investigated by first-principles calculations combined with the Debye quasi-harmonic approximation. All the calculated mechanical constants like bulk, shear and Young's modulus are in good agreement with experimental values. Both compounds show distinct anisotropic elastic properties along different crystalline directions, and the intrinsic brittleness of both compounds is also confirmed. The elastic anisotropy of both aluminum silicon carbides originates from their bonding structures. The calculated band gap is obtained as 1.12 and 1.04 eV for Al4SiC4 and Al4Si2C5 respectively. From the total electron density distribution map, the obvious covalent bonds exist between Al and C atoms. A distinct electron density deficiency sits between AlC bond along c axis among Al4SiC4, which leads to its limited tensile strength. Meanwhile, the anisotropy of acoustic velocities for both compounds is also calculated and discussed.

  10. Fatigue behavior of Ti-6Al-4V alloy modified by plasma immersion ion implantation: temperature effect.

    Directory of Open Access Journals (Sweden)

    Velloso Verônica

    2018-01-01

    Full Text Available This research studied Ti-6Al-4V alloy behavior with two (2 different microstructure subjected to nitrogen addition by PIII treatment, with and without sample heating, under cyclic load. PIII conditions, at 390 °C, were DC voltage of 9.5 kV, frequency of 1.5 kHz and pulse of 40 μs. PIII conditions, with sample heating at 800 °C, were 7 kV, 0.4 kHz and 30 μs. Axial fatigue tests were performed on untreated and treated samples for resistance to fatigue comparison. The untreated Ti-6Al-4V had an annealed microstructure, PIII treatment at 390 °C resulted in a microstructure that has no nitride layer or diffusion zone. In the PIII treatment at 800 °C, the microstructure presented nitride layer and diffusion zone. Resistance to fatigue decreased with PIII treatments in both temperatures. At 390 °C, the treatment created deformation regions and cracks on surface due to nitrogen implantation that formed solid solution with titanium and imposed lattice strains on the crystal lattice. At 800 °C, bulk ductility decrease, increasing of αTi proportion in microstructure due to α case formation and the presence of a ceramic layer dropped fatigue resistance of Ti-6A-4V alloy.

  11. Fiber damage during the consolidation of PVD Ti-6Al-4V coated NEXTEL 610 trademark alumina fibers

    International Nuclear Information System (INIS)

    Warren, J.; Elzey, D.M.; Wadley, H.N.G.

    1995-01-01

    Titanium matrix composites reinforced with sol-gel synthesized α-alumina fiber tows have attracted interest as a potentially low cost continuous fiber reinforced metal matrix composite system. The authors have conducted a detailed investigation of fiber damage during high temperature consolidation of PVD Ti-6Al-4V metallized sol-gel alumina fiber tows. Using both hot isostatic pressing and interrupted vacuum hot press consolidation cycles, the two principal mechanisms of fiber damage have been experimentally identified to be microbending/fracture and fiber matrix reaction. A time dependent micromechanics model incorporating the evolving geometry and mechanical properties of both the fibers and matrix has been formulated to simulate the fiber bending/failure mechanism in a representative unit cell and explore the effect of fiber strength loss due to reaction with the matrix. This model has been used to design a process cycle that minimizes damage by exploiting the enhanced superplastic deformation of the initially nanocrystalline PVD Ti-6Al-4V matrix

  12. Tribological behavior of Ti-6Al-4V and Ti-6Al-7Nb Alloys for Total Hip Prosthesis

    Directory of Open Access Journals (Sweden)

    Mamoun Fellah

    2014-01-01

    Full Text Available The aim of the study is to evaluate the friction and wear behavior of high-strength alloys Ti-6Al-7Nb used in femoral stem and compare it with a Ti-6Al-4V alloy cylindrical bar corresponding to ISO 5832-3 part 3/01-07-199 standard. The tribological behavior was investigated by wear tests, using ball-on-disc and pin-on-disc tribometers. These tests consisted of measuring the weight loss and the friction coefficient of samples. The oscillating friction and wear tests have been carried out in ambient with oscillating tribotester in accordance with standards ISO 7148, ASTM G99-95a, and ASTM G133-95 under different conditions of normal loads (3, 6, and 10 N and sliding speeds (1, 15, and 25 mm·s−1. As counter pairs, a 100Cr6 steel ball with 10 mm in diameter was used. Results show that the two alloys had similar friction and wear performance, although their grain structures and compositions are different. Occurrence of large frictional occurred, is probably caused by formation and periodic, localized fracture of a transfer layer. Higher friction with larger fluctuation and higher wear rate was observed at the higher siding speed. The Ti-6Al-4V wear mechanism transforms from ploughing and peeling off wear at low sliding speed to plastic deformation and adhesive wear.

  13. Influences of argon gas shielding on diffusion bonding of Ti-6Al-4V alloy to aluminum

    International Nuclear Information System (INIS)

    Akcaa, A.; Gursela, A.

    2017-01-01

    This study presents a diffusion bonding process of commercially pure aluminum to Ti-6Al-4V alloy. Prepared samples were exposed to temperature of 560, 600 and 640 °C for the bonding time of 30, 45 and 60 min at the atmosphere of argon gas and non-argon. Diffusion bonding is a dissimilar metal welding process which can be applied to the materials without causing any physical deformations. The processed samples were also metallographically prepared, optically examined followed by Vickers microhardness test in order to determine joint strength. Scanning Electron Microscopy (SEM) and Energy Dispersive Spectroscopy (EDS) were used in this work to investigate the compositional changes in order to observe the influence of atmosphere shielding in the transition zone. The result of tests and analyses were tried to be compared with the effect of argon shielding. The significant influences have been observed in the argon shielding during diffusion bonding process. [es

  14. An analysis of the flow stress of a two-phase alloy system, Ti-6Al-4V

    International Nuclear Information System (INIS)

    Reed-Hill, R.E.; Iswaran, C.V.; Kaufman, M.J.

    1996-01-01

    An analysis of the tensile deformation behavior of a two-phase body-centered cubic (bcc)-hexagonal close-packed (hcp) alloy, Ti-6Al-4V, has been made. This has shown that the temperature dependence of the flow stress, the logarithm of the effective stress, and the strain-rate sensitivities can be described by simple analytical equations if the thermally activated strain-rate equation contains the Yokobori activation enthalpy H = H 0 ln (σ* 0 /σ*), where H 0 is a constant, σ* the effective stress, and σ* 0 its 0 K value. The flow stress-temperature plateau region (500 to 600 K) also can be rationalized analytically in terms of oxygen dynamic strain aging in the alpha phase

  15. In vitro and in vivo studies of ultrafine-grain Ti as dental implant material processed by ECAP

    Energy Technology Data Exchange (ETDEWEB)

    An, Baili; Li, Zhirui; Diao, Xiaoou [State Key Laboratory of Military Stomatology, Department of Prosthodontics, School of Stomatology, The Fourth Military Medical University, Xi' an 710032 (China); National Clinical Research Center for Oral Diseases, Department of Prosthodontics, School of Stomatology, The Fourth Military Medical University, Xi' an 710032 (China); Shannxi Key Laboratory of Oral Diseases, Department of Prosthodontics, School of Stomatology, The Fourth Military Medical University, Xi' an 710032 (China); Xin, Haitao, E-mail: xhthmj@fmmu.edu.cn [State Key Laboratory of Military Stomatology, Department of Prosthodontics, School of Stomatology, The Fourth Military Medical University, Xi' an 710032 (China); National Clinical Research Center for Oral Diseases, Department of Prosthodontics, School of Stomatology, The Fourth Military Medical University, Xi' an 710032 (China); Shannxi Key Laboratory of Oral Diseases, Department of Prosthodontics, School of Stomatology, The Fourth Military Medical University, Xi' an 710032 (China); Zhang, Qiang; Jia, Xiaorui; Wu, Yulu; Li, Kai [State Key Laboratory of Military Stomatology, Department of Prosthodontics, School of Stomatology, The Fourth Military Medical University, Xi' an 710032 (China); National Clinical Research Center for Oral Diseases, Department of Prosthodontics, School of Stomatology, The Fourth Military Medical University, Xi' an 710032 (China); Shannxi Key Laboratory of Oral Diseases, Department of Prosthodontics, School of Stomatology, The Fourth Military Medical University, Xi' an 710032 (China); Guo, Yazhou [School of Aeronautics, Northwestern Polytechnical University, Xi' an 710032 (China)

    2016-10-01

    The aim of this study was to investigate the surface characterization of ultrafine-grain pure titanium (UFG-Ti) after sandblasting and acid-etching (SLA) and to evaluate its biocompatibility as dental implant material in vitro and in vivo. UFG-Ti was produced by equal channel angular pressing (ECAP) using commercially pure titanium (CP-Ti). Microstructure and yield strength were investigated. The morphology, wettability and roughness of the specimens were analyzed after they were modified by SLA. MC3T3-E1 osteoblasts were seeded onto the specimens to evaluate its biocompatibility in vitro. For the in vivo study, UFG-Ti implants after SLA were embedded into the femurs of New Zealand rabbits. Osseointegration was investigated though micro-CT analysis, histological assessment and pull-out test. The control group was CP-Ti. UFG-Ti with enhanced mechanical properties was produced by four passes of ECAP in B{sub C} route at room temperature. After SLA modification, the hierarchical porous structure on its surface exhibited excellent wettability. The adhesion, proliferation and viability of cells cultured on the UFG-Ti were superior to that of CP-Ti. In the in vivo study, favorable osseointegration occurred between the implant and bone in CP and UFG-Ti groups. The combination intensity of UF- Ti with bone was higher according to the pull-out test. This study supports the claim that UFG-Ti has grain refinement with outstanding mechanical properties and, with its excellent biocompatibility, has potential for use as dental implant material. - Highlights: • Yield strength and Vickers hardness of Ti are improved significantly after it is grain-refined by ECAP process. • The hierarchical micro-porous structure with superior wettability could be formed on the surface of ECAP Ti after SLA. • The results in vitro exhibited excellent cell biocompatibility of UFG-Ti after sandblasting and acid-etching. • The osseointegration between UFG-Ti implant and surrounding bone could

  16. In vitro and in vivo studies of ultrafine-grain Ti as dental implant material processed by ECAP

    International Nuclear Information System (INIS)

    An, Baili; Li, Zhirui; Diao, Xiaoou; Xin, Haitao; Zhang, Qiang; Jia, Xiaorui; Wu, Yulu; Li, Kai; Guo, Yazhou

    2016-01-01

    The aim of this study was to investigate the surface characterization of ultrafine-grain pure titanium (UFG-Ti) after sandblasting and acid-etching (SLA) and to evaluate its biocompatibility as dental implant material in vitro and in vivo. UFG-Ti was produced by equal channel angular pressing (ECAP) using commercially pure titanium (CP-Ti). Microstructure and yield strength were investigated. The morphology, wettability and roughness of the specimens were analyzed after they were modified by SLA. MC3T3-E1 osteoblasts were seeded onto the specimens to evaluate its biocompatibility in vitro. For the in vivo study, UFG-Ti implants after SLA were embedded into the femurs of New Zealand rabbits. Osseointegration was investigated though micro-CT analysis, histological assessment and pull-out test. The control group was CP-Ti. UFG-Ti with enhanced mechanical properties was produced by four passes of ECAP in B_C route at room temperature. After SLA modification, the hierarchical porous structure on its surface exhibited excellent wettability. The adhesion, proliferation and viability of cells cultured on the UFG-Ti were superior to that of CP-Ti. In the in vivo study, favorable osseointegration occurred between the implant and bone in CP and UFG-Ti groups. The combination intensity of UF- Ti with bone was higher according to the pull-out test. This study supports the claim that UFG-Ti has grain refinement with outstanding mechanical properties and, with its excellent biocompatibility, has potential for use as dental implant material. - Highlights: • Yield strength and Vickers hardness of Ti are improved significantly after it is grain-refined by ECAP process. • The hierarchical micro-porous structure with superior wettability could be formed on the surface of ECAP Ti after SLA. • The results in vitro exhibited excellent cell biocompatibility of UFG-Ti after sandblasting and acid-etching. • The osseointegration between UFG-Ti implant and surrounding bone could be

  17. Modification of Ti6Al4V surface by diazonium compounds

    Science.gov (United States)

    Sandomierski, Mariusz; Buchwald, Tomasz; Strzemiecka, Beata; Voelkel, Adam

    2018-02-01

    Ti6Al4V alloy is the most commonly used in orthopedic industry as an endoprosthesis. Ti6Al4V exhibits good mechanical properties, except the abrasion resistance. Surface modification of Ti6Al4V in order to obtain organic layer, and then the attachment of the polymer, can allow for overcoming this problem. The aim of the work was the modification of Ti6Al4V surface by diazonium compounds: salt or cation generated in situ and examine the influence of the reducing agent - ascorbic acid, and the temperature of reaction on modification process. Moreover, the simulated body fluid was used for the assessment of the organic layer stability on Ti6Al4V surface. The evaluation of the modification was carried out using the following methods: Raman microspectroscopy, scanning electron microscopy and energy-dispersive X-ray spectroscopy. Higher temperature of modification by 4-hydroxymethylbenzenediazonium cation, provides the largest amount of organic layer on the Ti6Al4V alloy. In the case of the Ti6Al4V modified by Variamine Blue B salt, the amount of organic layer is not dependent on the reaction condition. Moreover, the ascorbic acid and the presence of TiO2 does not effect on the modification. The modified surface is completely coated with the organic layer which is stable in simulated body fluid.

  18. Mesoporous Bioactive Glass Functionalized 3D Ti-6Al-4V Scaffolds with Improved Surface Bioactivity.

    Science.gov (United States)

    Ye, Xiaotong; Leeflang, Sander; Wu, Chengtie; Chang, Jiang; Zhou, Jie; Huan, Zhiguang

    2017-10-27

    Porous Ti-6Al-4V scaffolds fabricated by means of selective laser melting (SLM), having controllable geometrical features and preferable mechanical properties, have been developed as a class of biomaterials that hold promising potential for bone repair. However, the inherent bio-inertness of the Ti-6Al-4V alloy as the matrix of the scaffolds results in a lack in the ability to stimulate bone ingrowth and regeneration. The aim of the present study was to develop a bioactive coating on the struts of SLM Ti-6Al-4V scaffolds in order to add the desired surface osteogenesis ability. Mesoporous bioactive glasses (MBGs) coating was applied on the strut surfaces of the SLM Ti-6Al-4V scaffolds through spin coating, followed by a heat treatment. It was found that the coating could maintain the characteristic mesoporous structure and chemical composition of MBG, and establish good interfacial adhesion to the Ti-6Al-4V substrate. The compressive strength and pore interconnectivity of the scaffolds were not affected by the coating. Moreover, the results obtained from in vitro cell culture experiments demonstrated that the attachment, proliferation, and differentiation of human bone marrow stromal cells (hBMSCs) on the MBG-coated Ti-6Al-4V scaffolds were improved as compared with those on the conventional bioactive glass (BG)-coated Ti-6Al-4V scaffolds and bare-metal Ti-6Al-4V scaffolds. Our results demonstrated that the MBG coating by using the spinning coating method could be an effective approach to achieving enhanced surface biofunctionalization for SLM Ti-6Al-4V scaffolds.

  19. Mesoporous Bioactive Glass Functionalized 3D Ti-6Al-4V Scaffolds with Improved Surface Bioactivity

    Directory of Open Access Journals (Sweden)

    Xiaotong Ye

    2017-10-01

    Full Text Available Porous Ti-6Al-4V scaffolds fabricated by means of selective laser melting (SLM, having controllable geometrical features and preferable mechanical properties, have been developed as a class of biomaterials that hold promising potential for bone repair. However, the inherent bio-inertness of the Ti-6Al-4V alloy as the matrix of the scaffolds results in a lack in the ability to stimulate bone ingrowth and regeneration. The aim of the present study was to develop a bioactive coating on the struts of SLM Ti-6Al-4V scaffolds in order to add the desired surface osteogenesis ability. Mesoporous bioactive glasses (MBGs coating was applied on the strut surfaces of the SLM Ti-6Al-4V scaffolds through spin coating, followed by a heat treatment. It was found that the coating could maintain the characteristic mesoporous structure and chemical composition of MBG, and establish good interfacial adhesion to the Ti-6Al-4V substrate. The compressive strength and pore interconnectivity of the scaffolds were not affected by the coating. Moreover, the results obtained from in vitro cell culture experiments demonstrated that the attachment, proliferation, and differentiation of human bone marrow stromal cells (hBMSCs on the MBG-coated Ti-6Al-4V scaffolds were improved as compared with those on the conventional bioactive glass (BG-coated Ti-6Al-4V scaffolds and bare-metal Ti-6Al-4V scaffolds. Our results demonstrated that the MBG coating by using the spinning coating method could be an effective approach to achieving enhanced surface biofunctionalization for SLM Ti-6Al-4V scaffolds.

  20. In-vivo degradation mechanism of Ti-6Al-4V hip joints

    DEFF Research Database (Denmark)

    Lomholt, Trine Colding; Pantleon, Karen; Somers, Marcel A. J.

    2011-01-01

    In-vivo exposed Ti-6Al-4V implants were investigated to determine the degradation mechanism occurring during the articulating movements of the hip joint in the human body. Failed implants were compared to Ti-6Al-4V samples, which were tested in the laboratory for their tribocorrosion performance....... The results strongly indicate that degradation of Ti-6Al-4V has occurred with the same mechanism for both the implants and the laboratory tested samples and, hence, block-on-ring tribocorrosion testing was found to be a useful tool for mimicking the degradation occurring in the body.The degradation mechanism...

  1. Structure, mechanical and magnetic properties of Al4C3 reinforced nickel matrix nanocomposites

    Science.gov (United States)

    Chaudhari, Alok Kumar; Singh, Dhananjay Kumar; Singh, V. B.

    2018-05-01

    A new type of nanocomposite, Ni-Al4C3 was prepared using Al4C3 as reinforcement by cathodic co-deposition at different current densities (1.0 to 5.0 A dm‑2) from a nickel acetate-N-methyl formamide (non-aqueous) bath. Influence of current density and incorporation of Al4C3 particles in nickel matrix on the structure and properties of the composite coatings was investigated. Surface morphology and composition of the deposits were determined by SEM and EDAX. Crystallographic structure and orientation of the electrodeposited Ni-Al4C3 composite were studied by x-ray diffraction. Compared to nickel metal, these nanocomposites exhibited finer grains, higher microhardness, improved corrosion resistance and enhanced soft magnetic properties. Composite deposited at higher current densities (>2 A dm‑2) shows mild texturing along (200) plane. The effect of heat treatment on the microstructure, texture and microhardness of the nanocomposites was also investigated.

  2. A Review of the Fatigue Properties of Additively Manufactured Ti-6Al-4V

    Science.gov (United States)

    Cao, Fei; Zhang, Tiantian; Ryder, Matthew A.; Lados, Diana A.

    2018-03-01

    Various additive manufacturing (AM) technologies have been used to fabricate Ti-6Al-4V. The fatigue performance of Ti-6Al-4V varies from process to process. In this review, fatigue properties of Ti-6Al-4V alloys made by different AM technologies and post-fabrication treatments were compiled and discussed to correlate with the materials' characteristic features, primarily surface roughness and porosity. Microstructure anisotropy and porosity effects on fatigue crack growth and fatigue life are also presented and discussed. A modified Kitagawa-Takahashi diagram developed from current available fatigue data was used to quantify the influence of defects on fatigue strength. This review aims to assist in selecting/optimizing AM processes to achieve high fatigue resistance in Ti-6Al-4V, as well as provide a better understanding of the advantages and limitations of current AM techniques in producing titanium alloys.

  3. Proton irradiation studies on pure Ti and Ti-6Al-4V

    Energy Technology Data Exchange (ETDEWEB)

    Dutta Gupta, A. [Variable Energy Cyclotron Centre, HBNI, 1/AF Bidhannagar, Kolkata (India); Mukherjee, P., E-mail: paramita@vecc.gov.in [Variable Energy Cyclotron Centre, HBNI, 1/AF Bidhannagar, Kolkata (India); Gayathri, N.; Bhattacharyya, P.; Bhattacharya, M. [Variable Energy Cyclotron Centre, HBNI, 1/AF Bidhannagar, Kolkata (India); Sarkar, Apu [Materials Group, Bhabha Atomic Research Centre, Mumbai (India); Sen, S. [Mechanical Engineering, Jadavpur University, Kolkata (India); Mitra, M.K. [Metallurgical and Materials Engineering, Jadavpur University, Kolkata (India)

    2016-11-15

    Post irradiated microstructural characterisation of pure Ti and Ti-6Al-4V has been done as a function of dose using different model based techniques of X-ray diffraction line profile analysis. There is a systematic change of domain size for both the materials with dose but the microstrain within the domain remains almost unaltered. The domain size appears to be lower for pure Ti at all doses as compared to Ti-6Al-4V alloy. XRD peaks became highly asymmetric particularly at a dose of 5 × 10{sup 21} p/m{sup 2} for Ti-6Al-4V samples which is not observed for pure Ti at the same dose. This may be attributed to the segregation of alloying elements as a result of irradiation. Microhardness values increases with dose for pure Ti and then saturates at higher doses whereas microhardness values are found to decrease at higher doses for Ti-6Al-4V.

  4. Superplastic forming of rapid solidification processed Al-4Li-0.2Zr

    International Nuclear Information System (INIS)

    Meschter, P.J.; Lederich, R.J.; Sastry, S.M.L.

    1987-01-01

    Aluminum-4 wt pct lithium alloys are attractive as structural materials because they are 13 to 14 pct less dense and have 25 pct larger elastic moduli than high-strength 2XXX-and 7XXX-series aluminum alloys. These low-density alloys can be produced only by rapid solidification processing (RSP). Successful RSP of Al-4Li-0.2Zr, Al-4Li-1Mg-0.2Zr, and Al-4Li-1Cu-0.2Zr alloys with strengths similar to that of 7075-T76 has recently been demonstrated. Net-shaped processing techniques such as superplastic forming are capable of producing complex structural elements while minimizing usage of expensive material; thus, these techniques are particularly applicable to Al-Li alloys. The purpose of this study was to determine the conditions of strain rate and temperature under which RSP Al-4Li alloys could be superplastically formed

  5. Key improvements in machining of Ti6al4v alloy: A review

    Science.gov (United States)

    Katta, Sivakoteswararao; Chaitanya, G.

    2017-07-01

    Now a days the use of ti-6al-4v alloy is high in demand in many industries like aero space, bio medical automobile, space, military etc. the production rates in the industries are not sufficient because the machiniability of ti-6al-4v is the main problem, there are several cutting tools available for metal cutting operations still there is a gap in finding the proper cutting tool material for machining of ti-6al-4v. because the properties of titanium like high heat resistant, low thermal conductivity, low weight ratio, less corrosiveness, and more many properties attracting the industrialists to use titanium as their material for their products, many researchers done the research on machininbility of ti-6al-4v by using different tool materials. but as for my literature survey there is still lot of scope is available, to find better cutting tool with techniques for machining ti-6al-4v. in this paper iam discussing the work done by various researchers on ti-6al-4v alloy with different techniques.

  6. Grindability of cast Ti-6Al-4V alloyed with copper.

    Science.gov (United States)

    Watanabe, Ikuya; Aoki, Takayuki; Okabe, Toru

    2009-02-01

    This study investigated the grindability of cast Ti-6Al-4V alloyed with copper. The metals tested were commercially pure titanium (CP Ti), Ti-6Al-4V, experimental Ti-6Al-4V-Cu (1, 4, and 10 wt% Cu), and Co-Cr alloy. Each metal was cast into five blocks (3.0 x 8.0 x 30.0 mm(3)). The 3.0-mm wide surface of each block was ground using a hand-piece engine with an SiC wheel at four circumferential speeds (500, 750, 1000, and 1250 m/min) at a grinding force of 100 g. The grindability index (G-index) was determined as volume loss (mm(3)) calculated from the weight loss after 1 minute of grinding and the density of each metal. The ratio of the metal volume loss and the wheel volume loss was also calculated (G-ratio, %). Data (n = 5) were statistically analyzed using ANOVA (alpha= 0.05). Ti-6Al-4V and the experimental Ti-6Al-4V-Cu alloys exhibited significantly (p grindability of some of the resultant Ti-6Al-4V-Cu alloys.

  7. Effect of Ultrasonic Surface Impact on the Fatigue Behavior of Ti-6Al-4V Subject to Simulated Body Fluid

    Directory of Open Access Journals (Sweden)

    Xiaojian Cao

    2017-10-01

    Full Text Available The effect of ultrasonic nanocrystal surface modification (UNSM on the fatigue behavior of Ti6Al4V (TC4 in simulated body fluid (SBF was investigated. UNSM with the condition of a static load of 25 N, vibration amplitude of 30 μm and 36,000 strikes per unit produced about 35 μm surface severe plastic deformation (SPD layers on the TC4 specimens. One group was treated with a hybrid surface treatment (UNSM + TiN film. UNSM technique improves the micro hardness and the compressive residual stress. The surface roughness is increased slightly, but it can be remarkably improved by the TiN film. The fatigue strength of TC4 is improved by about 7.9% after UNSM. Though the current density of corrosion is increased and the pitting corrosion is accelerated, UNSM still improved the fatigue strength of TC4 after pre-soaking in SBF by 10.8%. Interior cracks initiate at the deformed carbide and oxide inclusions due to the ultrasonic impacts of UNSM. Corrosion products are always observed at the edge of fracture surface to both interior cracks and surface cracks. Coating a TiN film on the UNSMed surface helps to improve the whole properties of TC4 further.

  8. Residual stress and its effect on the mechanical properties of Y-doped Mg alloy fabricated via back-pressure assisted equal channel angular pressing (ECAP-BP)

    Czech Academy of Sciences Publication Activity Database

    Shen, J.; Gärtnerová, Viera; Kecskes, L.J.; Kondoh, K.; Jäger, Aleš; Wei, Q.

    2016-01-01

    Roč. 669, Jul (2016), s. 110-117 ISSN 0921-5093 R&D Projects: GA ČR GBP108/12/G043 Institutional support: RVO:68378271 Keywords : magnesium * equal channel angular pressing * ECAP * rare earth Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 3.094, year: 2016

  9. Influence of ECAP process on mechanical and corrosion properties of pure Mg and ZK60 magnesium alloy for biodegradable stent applications

    Science.gov (United States)

    Mostaed, Ehsan; Vedani, Maurizio; Hashempour, Mazdak; Bestetti, Massimiliano

    2014-01-01

    Equal channel angular pressing (ECAP) was performed on ZK60 alloy and pure Mg in the temperature range 150–250 °C. A significant grain refinement was detected after ECAP, leading to an ultrafine grain size (UFG) and enhanced formability during extrusion process. Comparing to conventional coarse grained samples, fracture elongation of pure Mg and ZK60 alloy were significantly improved by 130% and 100%, respectively, while the tensile strength remained at high level. Extrusion was performed on ECAP processed billets to produce small tubes (with outer/inner diameter of 4/2.5 mm) as precursors for biodegradable stents. Studies on extruded tubes revealed that even after extrusion the microstructure and microhardness of the UFG ZK60 alloy were almost stable. Furthermore, pure Mg tubes showed an additional improvement in terms of grain refining and mechanical properties after extrusion. Electrochemical analyses and microstructural assessments after corrosion tests demonstrated two major influential factors in corrosion behavior of the investigated materials. The presence of Zn and Zr as alloying elements simultaneously increases the nobility by formation of a protective film and increase the local corrosion damage by amplifying the pitting development. ECAP treatment decreases the size of the second phase particles thus improving microstructure homogeneity, thereby decreasing the localized corrosion effects. PMID:25482411

  10. Antimicrobial Activity of Nitric Oxide-Releasing Ti-6Al-4V Metal Oxide

    Science.gov (United States)

    Reger, Nina A.; Meng, Wilson S.; Gawalt, Ellen S.

    2017-01-01

    Titanium and titanium alloy materials are commonly used in joint replacements, due to the high strength of the materials. Pathogenic microorganisms can easily adhere to the surface of the metal implant, leading to an increased potential for implant failure. The surface of a titanium-aluminum-vanadium (Ti-6Al-4V) metal oxide implant material was functionalized to deliver an small antibacterial molecule, nitric oxide. S-nitroso-penicillamine, a S-nitrosothiol nitric oxide donor, was covalently immobilized on the metal oxide surface using self-assembled monolayers. Infrared spectroscopy was used to confirm the attachment of the S-nitrosothiol donor to the Ti-Al-4V surface. Attachment of S-nitroso-penicillamine resulted in a nitric oxide (NO) release of 89.6 ± 4.8 nmol/cm2 under physiological conditions. This low concentration of nitric oxide reduced Escherichia coli and Staphylococcus epidermidis growth by 41.5 ± 1.2% and 25.3 ± 0.6%, respectively. Combining the S-nitrosothiol releasing Ti-6Al-4V with tetracycline, a commonly-prescribed antibiotic, increased the effectiveness of the antibiotic by 35.4 ± 1.3%, which allows for lower doses of antibiotics to be used. A synergistic effect of ampicillin with S-nitroso-penicillamine-modified Ti-6Al-4V against S. epidermidis was not observed. The functionalized Ti-6Al-4V surface was not cytotoxic to mouse fibroblasts. PMID:28635681

  11. Development of porous Ti6Al4V/chitosan sponge composite scaffold for orthopedic applications

    International Nuclear Information System (INIS)

    Guo, Miao; Li, Xiang

    2016-01-01

    A novel composite scaffold consisting of porous Ti6Al4V part filled with chitosan sponge was fabricated using a combination of electron beam melting and freeze-drying. The mechanical properties of porous Ti6Al4V part were examined via compressive test. The ultimate compressive strength was 85.35 ± 8.68 MPa and the compressive modulus was 2.26 ± 0.42 GPa. The microstructure of composite scaffold was characterized using scanning electron microscopy. The chitosan sponge filled in Ti6Al4V part exhibited highly porous and well-interconnected micro-pore architecture. The osteoblastic cells were seeded on scaffolds to test their seeding efficiency and biocompatibility. Significantly higher cell seeding efficiency was found on composite scaffold. The biological response of osteoblasts on composite scaffolds was superior in terms of improved cell attachment, higher proliferation, and well-spread morphology in relation to porous Ti6Al4V part. These results suggest that the Ti6Al4V/chitosan composite scaffold is potentially useful as a biomedical scaffold for orthopedic applications. - Highlights: • A novel composite scaffold with sufficient mechanical properties and favorable cell affinity environment was developed. • Significantly higher cell seeding efficiency was found on composite scaffold. • The osteoblasts on composite scaffolds showed well-spread morphology, improved cell attachment and higher proliferation.

  12. Strengthening mechanisms in Ti-6Al-4V/TiC composites

    International Nuclear Information System (INIS)

    Johnson, A.J. Wagoner; Kumar, K.S.; Briant, C.L.

    2004-01-01

    In this study, the compressive behavior of Ti-6Al-4V/TiC composites considered for ballistic applications was examined at strain rates of 0.1, 1.0, and 10 s-1. As little as 1 vol% of particulate TiC provided nearly a 25% increase in strength in Ti-6Al-4V/TiC composites over that of the monolithic Ti-6Al-4V, while subsequent additions of TiC did not provide proportional benefit. The mechanisms responsible for such a significant increase in strength were investigated for the first time in this study. Microscopy (optical, SEM, TEM) aided in identifying the possible strengthening mechanisms that are typically important to the strength of metal matrix composites. These mechanisms include grain size and subgrain size refinement and an increase in dislocation density, all of which can occur during processing. Two other important mechanisms are thermal mismatch strains and load transfer from the matrix to the particle; the contribution of these mechanisms to the strength of the composite was evaluated using the Eshelby approach. A quantitative comparison of the mechanisms listed clearly showed that none of them was responsible for the large increase in strength with only 1vol%TiC in Ti-6Al-4V. The results from this study show for the first time that carbon in solution is, by far, the most potent strengthening mechanism in the Ti-6Al-4V/TiC particulate composites

  13. Microstructure of Ti-6Al-4V produced by selective laser melting

    International Nuclear Information System (INIS)

    Simonelli, M; Tse, Y Y; Tuck, C

    2012-01-01

    Ti-6Al-4V is the most widely used titanium alloy. Manufacturing of Ti-6Al-4V components using novel additive processing techniques such as selective laser melting is of great interest. This study focuses on the microstructure characterisation of Ti-6Al-4V components produced by selective laser melting (SLM) with full (Ti-6Al-4V base plate) and partial (Ti-6Al-4V needle-shaped bed) support. The starting material, a plasma atomised powder, and the component products are studied using various microscopy techniques including optical, scanning electron and transmission electron microscopy and electron backscattered diffraction (EBSD). Powder particles are fully dense, possess a spherical shape and are composed of acicular α phase. The as-built material shows oriented acicular martensitic phase with well defined columnar grains. The morphology of martensitic phase and microstructural evolution will be discussed in relation to the SLM processing parameters employed and the different cooling rates experienced by the components.

  14. Creep behavior of plasma carburized Ti-6Al-4V alloy

    International Nuclear Information System (INIS)

    Oliveira, Veronica Mara Cortez Alves de; Barboza, Miguel Justino Ribeiro; Silva, Mariane Capellari Leite da; Pinto, Catia Gisele; Suzuki, Paulo Atsushi; Machado, Joao Paulo B.

    2010-01-01

    This paper aims to evaluate the effect of plasma carburizing on the Ti-6Al-4V alloy submitted to creep tests. The results showed that the alloy Ti-6Al-4V had a hardness of 334 ± 18 HV. After treatment thermochemical by plasma, was observed the formation of a layer of average thickness of 1,5 μm and hardness of 809 ± 79 HV due to the presence of TiC phase identified by X-ray diffraction. The treatment increased the values of average roughness of 1,28 to 2,02 μm. The creep properties of carburized specimens were improved in comparison with those of the uncarburized Ti-6Al-4V alloy. (author)

  15. Three-dimensional characterization of pores in Ti-6Al-4V alloy

    Directory of Open Access Journals (Sweden)

    Márcia Regina Baldissera

    2011-03-01

    Full Text Available The direct three-dimensional characterization of opaque materials through serial sectioning makes possible to visualize and better quantify a material microstructure, using classical metallographic techniques coupled with computer-aided reconstruction. Titanium alloys are used as biomaterials for bone implants because of its excellent mechanical properties, biocompatibility and enhanced corrosion resistance. The Ti-6Al-4V alloy (in wt. (% with porous microstructure permits the ingrowths of new-bone tissues improving the fixation bone/implant. This is important to understand connectivity, morphology and spatial distribution of pores in microstructure. The Ti-6Al-4V alloy compacts were produced by powder metallurgy and sintered at three distinct temperatures (1250, 1400 and 1500 °C to obtain distinct microstructures in terms of residual porosity. The visualization of the reconstructed 3D microstructure provides a qualitative and quantitative analysis of the porosity of Ti6Al4V alloy (volume fraction and pore morphology.

  16. Influence of small particles inclusion on selective laser melting of Ti-6Al-4V powder

    Science.gov (United States)

    Gong, Haijun; Dilip, J. J. S.; Yang, Li; Teng, Chong; Stucker, Brent

    2017-12-01

    The particle size distribution and powder morphology of metallic powders have an important effect on powder bed fusion based additive manufacturing processes, such as selective laser melting (SLM). The process development and parameter optimization require a fundamental understanding of the influence of powder on SLM. This study introduces a pre-alloyed titanium alloy Ti-6Al-4V powder, which has a certain amount of small particles, for SLM. The influence of small particle inclusion is investigated through microscopy of surface topography, elemental and microstructural analysis, and mechanical testing, compared to the Ti-6Al-4V powder provided by SLM machine vendor. It is found that the small particles inclusion in Ti-6Al-4V powder has a noticeable effect on extra laser energy absorption, which may develop imperfections and deteriorate the SLM fatigue performance.

  17. RESIDUAL STRESS MEASUREMENTS AND STRUCTURAL INTEGRITY IMPLICATIONS FOR SELECTIVE LASER MELTED TI-6AL-4V

    Directory of Open Access Journals (Sweden)

    Knowles, C. R.

    2012-11-01

    Full Text Available Selective laser melting (SLM of Ti-6Al-4V has significant potential in the aerospace and biotechnology industries. SLM employs a focused laser beam to melt successive layers of metallic powder into complex components. This process can result in the generation of high thermally-induced residual stresses. These residual stresses, together with micro-flaws/ pores from the inherent fabrication process, may lead to premature fatigue crack initiation and propagation at relatively low cyclic stresses. The hole-drilling strain gauge method was used to evaluate residual stresses within SLM Ti-6Al-4V specimens, with the intention of understanding the associated mechanisms for the successful application of SLM Ti-6Al-4V in industry.

  18. Control of segregation in squeeze cast Al-4.5Cu binary alloy

    Energy Technology Data Exchange (ETDEWEB)

    Durrant, G. [Oxford Univ. (United Kingdom). Dept. of Materials; Gallerneault, M. [Alcan International Ltd., Kingston, ON (Canada); Cantor, B. [Oxford Univ. (United Kingdom). Dept. of Materials

    1997-10-01

    The high pressure applied in squeeze casting allows Al alloys of wrought composition to be cast to near net-shape, although their long freezing range leads to the segregation of alloying elements. In this paper we present results on the squeeze casting and gravity casting of a model Al-4.5 wt%Cu alloy. Squeeze cast Al-4.5Cu has a normal segregation pattern with eutectic macrosegregates towards the centre of the billet, whereas gravity cast material has a typical inverse segregation pattern. Normal segregation in squeeze cast Al-4.5Cu is due to large temperature gradients during solidification. Segregation can be minimized by releasing the applied pressure during solidification to allow backflow of the interdendritic fluid, or by the addition of grain refiner to remove the large columnar dendritic growth structure. (orig.)

  19. Tool geometry and damage mechanisms influencing CNC turning efficiency of Ti6Al4V

    Science.gov (United States)

    Suresh, Sangeeth; Hamid, Darulihsan Abdul; Yazid, M. Z. A.; Nasuha, Nurdiyanah; Ain, Siti Nurul

    2017-12-01

    Ti6Al4V or Grade 5 titanium alloy is widely used in the aerospace, medical, automotive and fabrication industries, due to its distinctive combination of mechanical and physical properties. Ti6Al4V has always been perverse during its machining, strangely due to the same mix of properties mentioned earlier. Ti6Al4V machining has resulted in shorter cutting tool life which has led to objectionable surface integrity and rapid failure of the parts machined. However, the proven functional relevance of this material has prompted extensive research in the optimization of machine parameters and cutting tool characteristics. Cutting tool geometry plays a vital role in ensuring dimensional and geometric accuracy in machined parts. In this study, an experimental investigation is actualized to optimize the nose radius and relief angles of the cutting tools and their interaction to different levels of machining parameters. Low elastic modulus and thermal conductivity of Ti6Al4V contribute to the rapid tool damage. The impact of these properties over the tool tips damage is studied. An experimental design approach is utilized in the CNC turning process of Ti6Al4V to statistically analyze and propose optimum levels of input parameters to lengthen the tool life and enhance surface characteristics of the machined parts. A greater tool nose radius with a straight flank, combined with low feed rates have resulted in a desirable surface integrity. The presence of relief angle has proven to aggravate tool damage and also dimensional instability in the CNC turning of Ti6Al4V.

  20. Residual stress distribution of a 6061-T6 aluminum alloy under shear deformation

    International Nuclear Information System (INIS)

    Reyes-Ruiz, C.; Figueroa, I.A.; Braham, C.; Cabrera, J.M.; Zanellato, O.; Baiz, S.; Gonzalez, G.

    2016-01-01

    There is a lack of information with regards to the friction effect in ECAPed aluminum alloys, even though it might substantially modify the deformation at the surface. In this work, the friction effect at the surface and the deformation heterogeneity in the ECAPed aluminum alloy 6061-T6 were characterized. X-Ray diffraction was used to determine residual stresses (RS) on the sample surface. The volumetric sections were characterized by Synchrotron diffraction at ESRF beamline ID15B (Grenoble, France). It was found that the microhardness mapping and residual stress results showed a good agreement with the finite element analysis for the first layer studied. Minor strain variation, Δd/d as a function of (hkl) planes, for the different analyzed sections was found. The study also showed that there was an incomplete symmetry in the residual stress near the surface, even at up to a depth of 400 µm. The regions with higher deformation were found to be at the top and bottom parts of the sample, while the central region showed stress variations of up to 50 MPa.

  1. Residual stress distribution of a 6061-T6 aluminum alloy under shear deformation

    Energy Technology Data Exchange (ETDEWEB)

    Reyes-Ruiz, C.; Figueroa, I.A. [Instituto de Investigaciones en Materiales, Universidad Nacional Autónoma de México, Circuito exterior S/N, Cd. Universitaria, A.P. 70-360, Coyoacán C.P. 04510 (Mexico); Braham, C. [Laboratoire Procédés et Ingénierie Mécanique et Matériaux, CNRS UMR 8006, ENSAM-CNAM, 151, Bd de l’Hôpital, 75013 Paris (France); Cabrera, J.M. [Departamento de Ciencia de los Materiales e Ingeniería Metalúrgica, ETSEIB-Universidad Politécnica de Cataluña, Av Diagonal 647, 08028 Barcelona (Spain); Fundació CTM Centre Tecnológic, Pl. de la Ciencia 2, 08243 Manresa (Spain); Zanellato, O.; Baiz, S. [Laboratoire Procédés et Ingénierie Mécanique et Matériaux, CNRS UMR 8006, ENSAM-CNAM, 151, Bd de l’Hôpital, 75013 Paris (France); Gonzalez, G., E-mail: joseggr@unam.mx [Instituto de Investigaciones en Materiales, Universidad Nacional Autónoma de México, Circuito exterior S/N, Cd. Universitaria, A.P. 70-360, Coyoacán C.P. 04510 (Mexico)

    2016-07-18

    There is a lack of information with regards to the friction effect in ECAPed aluminum alloys, even though it might substantially modify the deformation at the surface. In this work, the friction effect at the surface and the deformation heterogeneity in the ECAPed aluminum alloy 6061-T6 were characterized. X-Ray diffraction was used to determine residual stresses (RS) on the sample surface. The volumetric sections were characterized by Synchrotron diffraction at ESRF beamline ID15B (Grenoble, France). It was found that the microhardness mapping and residual stress results showed a good agreement with the finite element analysis for the first layer studied. Minor strain variation, Δd/d as a function of (hkl) planes, for the different analyzed sections was found. The study also showed that there was an incomplete symmetry in the residual stress near the surface, even at up to a depth of 400 µm. The regions with higher deformation were found to be at the top and bottom parts of the sample, while the central region showed stress variations of up to 50 MPa.

  2. Laser coating of hafnium on Ti6Al4 for biomedical applications

    CSIR Research Space (South Africa)

    Phume, L

    2012-12-01

    Full Text Available Al4V FOR BIOMEDICAL APPLICATIONS Lerato Phume 1, 2, S.L. Pityana 1, 2, C. Meacock 1, A.P.I Popoola 2 1. National Laser Centre, Council for Scientific and Industrial Research, P.O. Box 395, Pretoria, 0001, South Africa 2. Department of Chemical... and Metallurgical Engineering, Tshwane University of Technology, Private Bag X 680, Pretoria, 0001, South Africa (b) (c) (e) To investigate laser surface coating of Ti6Al4V with preplaced Hafnium powder, to determine the influence of the energy density...

  3. On the Young's moduli of Ti-6Al-4V alloys

    International Nuclear Information System (INIS)

    Fan, Zhongyun

    1993-01-01

    In this paper, the authors will present an iterative approach to Young's modulus of multi-phase composites developed by Fan et al. The iterative approach will then be applied to Ti-6Al-4V alloys to predict their effective Young's moduli. It is hoped that the theoretical predictions will offer a quantitative explanation to the peculiar shape of the E c -f β curve and will shed some light on controlling the Young's moduli of Ti-6Al-4V alloys by choosing the proper heat treatment procedure

  4. Direct Laser Cladding of Cobalt on Ti-6Al-4V with a Compositionally Graded Interface

    Directory of Open Access Journals (Sweden)

    Jyotsna Dutta Majumdar

    2011-01-01

    Full Text Available Direct laser cladding of cobalt on Ti-6Al-4V with and without a graded interface has been attempted using a continuous wave CO2 laser. Graded interface is developed by depositing a thin copper layer on Ti-6Al-4V substrate prior to multiple laser cladding of cobalt on it. Presence of copper interlayer was found to suppress the formation of brittle intermetallics of Ti and Co. The effect of process parameters on the microstructures, compositions, and phases of the interface was studied in details. Finally, the mechanical and electrochemical properties of the interface processed under optimum process parameters are reported.

  5. Residual stress in TI6AL4V objects produced by direct metal laser sintering

    Directory of Open Access Journals (Sweden)

    Van Zyl, Ian

    2016-12-01

    Full Text Available Direct Metal Laser Sintering produces 3D objects using a layer-by- layer method in which powder is deposited in thin layers. Laser beam scans over the powder fusing powder particles as well as the previous layer. High-concentration of laser energy input leads to high thermal gradients which induce residual stress within the as- built parts. Ti6Al4V (ELI samples have been manufactured by EOSINT M280 system at prescribed by EOS process-parameters. Residual stresses were measured by XRD method. Microstructure, values and directions of principal stresses inTi6Al4V DMLS samples were analysed.

  6. An empirical-statistical model for laser cladding of Ti-6Al-4V powder on Ti-6Al-4V substrate

    Science.gov (United States)

    Nabhani, Mohammad; Razavi, Reza Shoja; Barekat, Masoud

    2018-03-01

    In this article, Ti-6Al-4V powder alloy was directly deposited on Ti-6Al-4V substrate using laser cladding process. In this process, some key parameters such as laser power (P), laser scanning rate (V) and powder feeding rate (F) play important roles. Using linear regression analysis, this paper develops the empirical-statistical relation between these key parameters and geometrical characteristics of single clad tracks (i.e. clad height, clad width, penetration depth, wetting angle, and dilution) as a combined parameter (PαVβFγ). The results indicated that the clad width linearly depended on PV-1/3 and powder feeding rate had no effect on it. The dilution controlled by a combined parameter as VF-1/2 and laser power was a dispensable factor. However, laser power was the dominant factor for the clad height, penetration depth, and wetting angle so that they were proportional to PV-1F1/4, PVF-1/8, and P3/4V-1F-1/4, respectively. Based on the results of correlation coefficient (R > 0.9) and analysis of residuals, it was confirmed that these empirical-statistical relations were in good agreement with the measured values of single clad tracks. Finally, these relations led to the design of a processing map that can predict the geometrical characteristics of the single clad tracks based on the key parameters.

  7. Microstructure of Ti6Al4V reinforced by coating W particles through laser metal deposition

    CSIR Research Space (South Africa)

    Ndou, N

    2016-10-01

    Full Text Available properties. Metallurgical and Materials transactions A, 33, 3489- 3498, 2002. [2] E. Atar, E.S. Kayali & H. Cimenoglu, Characteristics and wear performance of borided Ti6Al4V alloy. Surface and Coatings technology, 202, 4583-4590, 2008. [3] C. Lee, A...

  8. Bioceramic hydroxyapatite coating fabricated on TI-6Al-4V using Nd:YAG Laser

    CSIR Research Space (South Africa)

    Tlotleng, Monnamme

    2014-11-01

    Full Text Available Driven Innovation, 15th Annual International Conference, Stellenbosch, South Africa, 6-7 November 2014 Bioceramic hydroxyapatite coating fabricated on TI-6Al-4V using Nd:YAG Laser M. Tlotleng1, 4*, E. Akinlabi1, M. Shukla2, 3, S. Pityana4, T...

  9. Metallurgical evaluation of laser additive manufactured Ti6Al4V components

    CSIR Research Space (South Africa)

    Mutombo, K

    2013-10-01

    Full Text Available of contact between single deposited layer and Ti6Al4V base as well as the tensile properties of the component were evaluated. Powdered metal globularization, size segregation, un-melted or semi-melted particles and chemical surface contamination were revealed...

  10. Relationships among the Microstructure, Mechanical Properties, and Fatigue Behavior in Thin Ti6Al4V

    Directory of Open Access Journals (Sweden)

    Y. Fan

    2016-01-01

    Full Text Available The microstructures of Ti6Al4V are complex and strongly affect its mechanical properties and fatigue behavior. This paper investigates the role of microstructure on mechanical and fatigue properties of thin-section Ti6Al4V sheets, with the aim of reviewing the effects of microstructure on fatigue properties where suboptimal microstructures might result following heat treatment of assemblies that may not be suited to further annealing, for example, following laser welding. Samples of Ti6Al4V sheet were subjected to a range of heat treatments, including annealing and water quenching from temperatures ranging from 650°C to 1050°C. Micrographs of these samples were inspected for microstructure, and hardness, 0.2% proof stress, elongation, and fracture strength were measured and attributed back to microstructure. Fractography was used to support the findings from microstructure and mechanical analyses. The strength ranking from high to low for the microstructures of thin Ti6Al4V sheets observed in this study is as follows: acicular α′ martensite, Widmanstätten, bimodal, and equiaxed microstructure. The fatigue strength ranking from high to low is as follows: equiaxed, bimodal, Widmanstätten, and acicular α′ martensite microstructure.

  11. Ti-6Al-4V Additively Manufactured by Selective Laser Melting with Superior Mechanical Properties

    Science.gov (United States)

    Xu, W.; Sun, S.; Elambasseril, J.; Liu, Q.; Brandt, M.; Qian, M.

    2015-03-01

    The Achilles' heel of additively manufactured Ti-6Al-4V by selective laser melting (SLM) is its inferior mechanical properties compared with its wrought (forged) counterparts. Acicular α' martensite resulted from rapid cooling by SLM is primarily responsible for high strength but inadequate tensile ductility achieved in the as-fabricated state. This study presents a solution to eliminating the adverse effect of the nonequilibrium α' martensite. This is achieved by enabling in situ martensite decomposition into a novel ultrafine (200-300 nm) lamellar ( α + β) microstructure via the selection of an array of processing variables including the layer thickness, energy density, and focal offset distance. The resulting tensile elongation reached 11.4% while the yield strength was kept above 1100 MPa. These properties compare favorably with those of mill-annealed Ti-6Al-4V consisting of globular α and β. The fatigue life of SLM-fabricated Ti-6Al-4V with an ultrafine lamellar ( α + β) structure has approached that of the mill-annealed counterparts and is much superior to that of SLM-fabricated Ti-6Al-4V with α' martensite.

  12. Characterization of Al–Al4C3 nanocomposites produced by mechanical milling

    International Nuclear Information System (INIS)

    Santos-Beltrán, A.; Goytia-Reyes, R.; Morales-Rodriguez, H.; Gallegos-Orozco, V.; Santos-Beltrán, M.; Baldenebro-Lopez, F.; Martínez-Sánchez, R.

    2015-01-01

    In this work, a mixture of Al–C–Al 4 C 3 nanopowder previously synthesized by mechanical milling and subsequent thermal treatment was used to reinforce the Al matrix. The nanocomposites were fabricated via high-energy ball milling and subsequent sintering process for different periods of time at 550 °C. Hardness and compression tests were performed to evaluate the mechanical properties of the nanocomposites in the as-milled and sintered conditions. According to the results the reinforcement located in the grain boundaries is responsible for the brittle behavior observed in the nanocomposites during the compression test. The combined effect of sintering and precipitation mechanisms produced an evident increase of the strength of the Al matrix at a relatively short sintering time. By using the Rietveld method the crystallite size and microstrain measurements were determined and correlated with the microhardness values. For the proper characterization of the nanoparticles present in the Al matrix, atomic force microscopy and high resolution electron microscopy were used. - Highlights: • Nanostructured Al 4 C 3 reinforcement was fabricated via mechanical milling and heat treatment. • We found a significant increase of the mechanical properties at short sintering times. • The formation of Al 4 C 3 with during sintering time restricted the excessive growth of the crystallite. • Al 4 C 3 located in the grain boundaries causes brittle fracture observed in compression tests. • There is a correlation between, crystallite size and microstrain values with microhardness

  13. Thermophysical Properties of Solid and Liquid Ti-6Al-4V (TA6V) Alloy

    Science.gov (United States)

    Boivineau, M.; Cagran, C.; Doytier, D.; Eyraud, V.; Nadal, M.-H.; Wilthan, B.; Pottlacher, G.

    2006-03-01

    Ti-6Al-4V (TA6V) titanium alloy is widely used in industrial applications such as aeronautic and aerospace due to its good mechanical properties at high temperatures. Experiments on two different resistive pulse heating devices (CEA Valduc and TU-Graz) have been carried out in order to study thermophysical properties (such as electrical resistivity, volume expansion, heat of fusion, heat capacity, normal spectral emissivity, thermal diffusivity, and thermal conductivity) of both solid and liquid Ti-6Al-4V. Fast time-resolved measurements of current, voltage, and surface radiation and shadowgraphs of the volume have been undertaken. At TU-Graz, a fast laser polarimeter has been used for determining the emissivity of liquid Ti-6Al-4V at 684.5 nm and a differential scanning calorimeter (DSC) for measuring the heat capacity of solid Ti-6Al-4V. This study deals with the specific behavior of the different solid phase transitions (effect of heating rate) and the melting region, and emphasizes the liquid state ( T > 2000 K).

  14. Mesoporous bioactive glass functionalized 3D Ti-6Al-4V scaffolds with improved surface bioactivity

    NARCIS (Netherlands)

    Ye, Xiaotong; Leeflang, M.A.; Wu, Chengtie; Chang, Jiang; Zhou, J.; Huan, Z.

    2017-01-01

    Porous Ti-6Al-4V scaffolds fabricated by means of selective laser melting (SLM),
    having controllable geometrical features and preferable mechanical properties, have been developed as a class of biomaterials that hold promising potential for bone repair. However, the inherent bio-inertness of the

  15. Chemically milled alpha-case layer from Ti-6Al-4V alloy investment cast

    CSIR Research Space (South Africa)

    Mutombo, K

    2011-06-01

    Full Text Available The as cast Ti6Al4V, obtained after investment casting with yttria stabilized zirconia face-coat, was chemically milled using a mixture of hydrofluoric acid and nitric acid. This process removed completely the alpha-case layer. Lower hardness...

  16. Mechanical properties of mill-annealed Ti6Al4V investment cast

    CSIR Research Space (South Africa)

    Mutombo, K

    2011-07-01

    Full Text Available Ti6Al4V alloy, produced by investment casting using yttria stabilized zirconia, was machined and then mill-annealed in vacuum furnace. The ultimate strength, yield strength and percentage elongation were largely improved compared to the same alloy...

  17. Functionally graded Ti6Al4V and Inconel 625 by Laser Metal Deposition

    Science.gov (United States)

    Pulugurtha, Syamala R.

    The objective of the current work was to fabricate a crack-free functionally graded Ti6Al4V and Inconel 625 thin wall structure by Laser Metal Deposition (LMD). One potential application for the current material system is the ability to fabricate a functionally graded alloy that can be used in a space heat exchanger. The two alloys, Inconel 625 and Ti6Al4V are currently used for aerospace applications. They were chosen as candidates for grading because functionally grading those combines the properties of high strength/weight ratio of Ti6Al4V and high temperature oxidation resistance of Inconel 625 into one multifunctional material for the end application. However, there were challenges associated with the presence of Ni-Ti intermetallic phases (IMPs). The study focused on several critical areas such as (1) understanding microstructural evolution, (2) reducing macroscopic cracking, and (3) reducing mixing between graded layers. Finite element analysis (FEA) was performed to understand the effect of process conditions on multilayer claddings for simplified material systems such as SS316L and Inconel 625 where complex microstructures did not form. The thermo-mechanical models were developed using Abaqus(TM) (and some of them experimentally verified) to predict temperature-gradients; remelt layer depths and residual stresses. Microstructure evolution along the functionally graded Ti6Al4V and Inconel 625 was studied under different processing and grading conditions. Thermodynamic modeling using Factsage (v 6.1) was used to construct phase diagrams and predict the possible equilibrium major/minor phases (verified experimentally by XRD) that may be present along the functionally graded Ti6Al4V and Inconel 625 thin wall structures.

  18. Influence of Ultrasonic Surface Rolling on Microstructure and Wear Behavior of Selective Laser Melted Ti-6Al-4V Alloy

    Directory of Open Access Journals (Sweden)

    Zhen Wang

    2017-10-01

    Full Text Available The present article studied the effect of ultrasonic surface rolling process (USRP on the microstructure and wear behavior of a selective laser melted Ti-6Al-4V alloy. Surface characteristics were investigated using optical microscope, nano-indentation, scanning electron microscope, transmission electron microscope and laser scanning confocal microscope. Results indicated that the thickness of pore-free surfaces increased to 100~200 μm with the increasing ultrasonic surface rolling numbers. Severe work hardening occurred in the densified layer, resulting in the formation of refined grains, dislocation walls and deformation twins. After 1000 N 6 passes, about 15.5% and 14.1% increment in surficial Nano-hardness and Vickers-hardness was obtained, respectively. The hardness decreased gradually from the top surface to the substrate. Wear tests revealed that the friction coefficient declined from 0.74 (polished surface to 0.64 (USRP treated surface and the wear volume reduced from 0.205 mm−3 to 0.195 mm−3. The difference in wear volume between USRP treated and polished samples increased with sliding time. The enhanced wear resistance was concluded to be associated with the improvement of hardness and shear resistance and also the inhibition of delamination initiation.

  19. Obtainment of the alloy Cu13Al4Ni using processed by powder metallurgy; Obtencao da liga Cu13Al4Ni via metalurgia do po

    Energy Technology Data Exchange (ETDEWEB)

    Grossi, L.J.; Damasceno, N.; Muterlle, P.V., E-mail: larajgrossi@yahoo.com.br [Universidade de Brasilia (UnB), Brasilia, DF (Brazil). Departamento de Engenharia Mecanica

    2016-07-01

    The powder metallurgy is a technique environmentally advantageous that allows the production of many pieces, with a good superficial finishing and dimensional tolerance. For the production of pieces using technique, basics steps are carried out, as the characterization of powders, the mixing and homogenization, compacting and sintering. In this context, this work has as objective the obtainment of the Cu13Al4Ni alloy via powder metallurgy. For this, was made a high energy milling for 2, 4 and 8 hours. Then, the milled powder was compacted and posteriorly, sintered in an oven with controlled atmosphere. It was observed that the milling time affects directly in sintering of the pieces. The best results obtained were for the samples that were milled for 4 hours. This samples have showed 21, 52% of porosity and 6,382 g/cm³ of the density of sintered. (author)

  20. Improved tribological behavior of boron implanted Ti-6Al-4V

    International Nuclear Information System (INIS)

    Baker, N.P.; Walter, K.C.; Nastasi, M.

    1998-03-01

    Boron implanted of Ti6Al4V has been conducted at combinations of 32 and 40 keV to supplement that done previously at 75 keV. Shallower boron depth profiles with higher B-concentrations in the Ti64 surface have been obtained by tailoring the combinations of ion energy and dose. This work used three different ion energy and dose combinations of 4 x 10 17 B-at/cm 2 at 40 keV plus 2 x 10 17 B-at/cm 2 at 32 keV, 4 x 10 17 B-at/cm 2 at 40 keV, and 4 x 10 17 B-at/cm 2 at 32 keV plus 2 x 10 17 B-at/cm 2 at 40 keV. Comparisons are made between Ti6Al4V with a shallow implanted boron depth profile, Ti6Al4V with a deeper boron depth profile and nitrogen implanted using a plasma source ion implantation process. It has been previously shown that while boron implanted Ti64 has a ∼ 30% higher surface hardness than nitrogen implanted Ti64, the N-implantation reduced the wear coefficient of Ti64 by 25--120x, while B-implantation reduced the wear coefficient by 6.5x or less. The results show that no significant improvement is made in the wear resistance of boron implanted Ti6Al4V by increasing the concentration of boron at the surface from approximately 10% to 43%. Transmission electron microscopy (TEM) and selected area diffraction (SAD) indicated the formation of crystalline TiB in the implanted surface layer. Shallower depth profiles result in reductions of the Ti6Al4V wear coefficient by 6.5x or less which is the same result obtained earlier with the deeper boron depth profile. Surface hardness of Ti6Al4V with shallower boron depth profiles was improved approximately 10% compared to the results previously acquired with deeper boron depth profiles

  1. Improving the osteointegration of Ti6Al4V by zeolite MFI coating

    Energy Technology Data Exchange (ETDEWEB)

    Li, Yong [Department of Orthopedics, Xijing Hospital, Fourth Military Medical University, Xi' an, Shaanxi 710032 (China); Jiao, Yilai [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, Shenyang, Liaoning 110016 (China); Li, Xiaokang [Department of Orthopedics, Xijing Hospital, Fourth Military Medical University, Xi' an, Shaanxi 710032 (China); Guo, Zheng, E-mail: guozheng@fmmu.edu.cn [Department of Orthopedics, Xijing Hospital, Fourth Military Medical University, Xi' an, Shaanxi 710032 (China)

    2015-05-01

    Osteointegration is crucial for success in orthopedic implantation. In recent decades, there have been numerous studies aiming to modify titanium alloys, which are the most widely used materials in orthopedics. Zeolites are solid aluminosilicates whose application in the biomedical field has recently been explored. To this end, MFI zeolites have been developed as titanium alloy coatings and tested in vitro. Nevertheless, the effect of the MFI coating of biomaterials in vivo has not yet been addressed. The aim of the present work is to evaluate the effects of MFI-coated Ti6Al4V implants in vitro and in vivo. After surface modification, the surface was investigated using field emission scanning electron microscopy (FE-SEM) and energy dispersive spectroscopy (EDS). No difference was observed regarding the proliferation of MC3T3-E1 cells on the Ti6Al4V (Ti) and MFI-coated Ti6Al4V (M−Ti) (p > 0.05). However, the attachment of MC3T3-E1 cells was found to be better in the M−Ti group. Additionally, ALP staining and activity assays and quantitative real-time RT-PCR indicated that MC3T3-E1 cells grown on the M−Ti displayed high levels of osteogenic differentiation markers. Moreover, Van-Gieson staining of histological sections demonstrated that the MFI coating on Ti6Al4V scaffolds significantly enhanced osteointegration and promoted bone regeneration after implantation in rabbit femoral condylar defects at 4 and 12 weeks. Therefore, this study provides a method for modifying Ti6Al4V to achieve improved osteointegration and osteogenesis. - Highlights: • Osteointegration is a crucial factor for orthopedic implants. • We coated MFI zeolite on Ti6Al4V substrates and investigated the effects in vitro and in vivo. • The MFI coating displayed good biocompatibility and promoted osteogenic differentiation in vitro. • The MFI coating promoted osteointegration and osteogenesis peri-implant in vivo.

  2. Residual stress and its effect on the mechanical properties of Y-doped Mg alloy fabricated via back-pressure assisted equal channel angular pressing (ECAP-BP)

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Jianghua, E-mail: j_shen@live.cn [Department of Mechanical Engineering, University of North Carolina at Charlotte, Charlotte, NC 28223-0001 (United States); School of Aeronautics, Northwestern Polytechnical University, Xi’an 710072 (China); Gärtnerová, Viera [Laboratory of Nanostructures and Nanomaterials, Institute of Physics of the ASCR, Na Slovance 2, CZ – 182 21, Prague 8 (Czech Republic); Kecskes, Laszlo J. [US Army Research Laboratory, Aberdeen Proving Ground, MD 21005-5069 (United States); Kondoh, Katsuyoshi [Joining and Welding Research Institute, Osaka University, 11-1 Mihogaoka, Ibaragi, Osaka 567-0047 (Japan); Jäger, Aleš, E-mail: jager@fzu.cz [Laboratory of Nanostructures and Nanomaterials, Institute of Physics of the ASCR, Na Slovance 2, CZ – 182 21, Prague 8 (Czech Republic); Wei, Qiuming [Department of Mechanical Engineering, University of North Carolina at Charlotte, Charlotte, NC 28223-0001 (United States)

    2016-07-04

    In this study, pure magnesium (Mg) and Mg-0.6 wt% yttrium (Y) binary alloy were fabricated via casting followed by room temperature equal channel angular pressing (ECAP) using an applied back pressure (BP). Microstructural examination after ECAP-BP revealed a fine-grained Mg-Y alloy with a high residual stress level, whereas, the pure Mg exhibited a well-recrystallized microstructure with uniform and equiaxed grains, but retaining very little residual stress. The Y atoms were present in the Mg matrix as solid solutes and acted as dislocation and grain boundary blockers, thus suppressing dynamic recovery and/or recrystallization during the ECAP process. The Mg-Y alloy had an average grain size of ~400 nm, approximately one order smaller than that of pure Mg. The combination of high residual stress and ultrafine grains of the Mg-Y alloy gave rise to a significant difference in its mechanical behavior from that of the pure Mg, under both quasi-static and dynamic compressive loading.

  3. Microstructure and mechanical properties of direct metal laser sintered TI-6AL-4V

    Directory of Open Access Journals (Sweden)

    Becker, Thorsten Hermann

    2015-05-01

    Full Text Available Direct metal laser sintering (DMLS is a selective laser melting (SLM manufacturing process that can produce near net shape parts from metallic powders. A range of materials are suitable for SLM; they include various metals such as titanium, steel, aluminium, and cobalt-chrome alloys. This paper forms part of a research drive that aims to evaluate the material performance of the SLM-manufactured metals. It presents DMLS-produced Ti-6Al-4V, a titanium alloy often used in biomedical and aerospace applications. This paper also studies the effect of several heat treatments on the microstructure and mechanical properties of Ti-6Al-4V processed by SLM. It reports the achievable mechanical properties of the alloy, including quasi-static, crack growth behaviour, density and porosity distribution, and post-processing using various heat-treatment conditions.

  4. Influence of microstructure and mean stress on the fatique behaviour of Ti-6Al-4V

    International Nuclear Information System (INIS)

    Steele, R.K.; McEvily, A.J.

    1977-01-01

    In previous fatigue studies of Ti-6Al-4V bar stock and forgings a number of findings of interest were encountered. These findings include the sub-surface initiation of fatigue cracks, a strong Bauschinger effect, cyclic softening, an influence of microstructural size on resistance to fatigue (particularly at R=0), and a dependency of cyclic-stress strain behavior on loading path. The present paper extends the work of the earlier investigations to cover a wider range of microstructures as well as cyclic loading conditions. The basic materials are forging and bar stock of the Ti-6Al-4V alloy with microstructural variations being achieved by different heat treating procedures. (Auth.)

  5. HOS cell adhesion on Ti6Al4V surfaces texturized by laser engraving

    Science.gov (United States)

    Sandoval Amador, A.; Carreño Garcia, H.; Escobar Rivero, P.; Peña Ballesteros, D. Y.; Estupiñán Duran, H. A.

    2016-02-01

    The cell adhesion of the implant is determinate by the chemical composition, topography, wettability, surface energy and biocompatibility of the biomaterial. In this work the interaction between human osteosarcoma HOS cells and textured Ti6Al4V surfaces were evaluated. Ti6Al4V surfaces were textured using a CO2 laser in order to obtain circular spots on the surfaces. Test surfaces were uncoated (C1) used as a control surface, and surfaces with points obtained by laser engraving, with 1mm spacing (C2) and 0.5mm (C3). The HOS cells were cultured in RPMI-1640 medium with 10% fetal bovine serum and 1% antibiotics. No cells toxicity after one month incubation time occurred. The increased cell adhesion and cell spreading was observed after 1, 3 and 5 days without significant differences between the sample surfaces (C2 and C3) and control (uncoated) at the end of the experiment.

  6. HOS cell adhesion on Ti6Al4V surfaces texturized by laser engraving

    International Nuclear Information System (INIS)

    Sandoval Amador, A; Carreño Garcia, H; Escobar Rivero, P; Peña Ballesteros, D Y; Estupiñán Duran, H A

    2016-01-01

    The cell adhesion of the implant is determinate by the chemical composition, topography, wettability, surface energy and biocompatibility of the biomaterial. In this work the interaction between human osteosarcoma HOS cells and textured Ti 6 Al 4 V surfaces were evaluated. Ti 6 Al 4 V surfaces were textured using a CO 2 laser in order to obtain circular spots on the surfaces. Test surfaces were uncoated (C1) used as a control surface, and surfaces with points obtained by laser engraving, with 1mm spacing (C2) and 0.5mm (C3). The HOS cells were cultured in RPMI-1640 medium with 10% fetal bovine serum and 1% antibiotics. No cells toxicity after one month incubation time occurred. The increased cell adhesion and cell spreading was observed after 1, 3 and 5 days without significant differences between the sample surfaces (C2 and C3) and control (uncoated) at the end of the experiment. (paper)

  7. Si+ ion implantation reduces the bacterial accumulation on the Ti6Al4V surface

    International Nuclear Information System (INIS)

    Gallardo-Moreno, A M; Pacha-Olivenza, M A; Perera-Nunez, J; Gonzalez-Carrasco, J L; Gonzalez-Martin, M L

    2010-01-01

    Ti6Al4V is one of the most commonly used biomaterials in orthopedic applications due to its interesting mechanical properties and reasonable biocompatibility. Nevertheless, after the implantation, microbial adhesion to its surface can provoke severe health problems associated to the development of biofilms and subsequent infectious processes. This work shows a modification of the Ti6Al4V surface by Si+ ion implantation which reduces the bacterial accumulation under shear forces. Results have shown that the number of bacteria remaining on the surface at the end of the adhesion experiments decreased for silicon-treated surface. In general, the new surface also behaved as less adhesive under in vitro flow conditions. Since no changes are observed in the electrical characteristics between the control and implanted samples, differences are likely related to small changes observed in hydrophobicity.

  8. Evaluation of Ti-6Al-4V surface treatments for use with a polyphenylquinoxaline adhesive

    Science.gov (United States)

    Progar, Donald J.

    1987-01-01

    Three surface treatments for Ti-6Al-4V adherends were evaluated using a thermoplastic polymer monoether polyphenylquinoxaline, MEPPQ, which had been shown in previous studies to have good potential as a high temperature adhesive for aerospace applications. Initial results based on long term thermal exposure at 232 C (450 F) using the phosphate-fluoride (PF) and chromic acid anodized (CAA) treatments with MEPPQ adhesive were not encouraging. A significant improvement in strength retention and a change in failure mode (cohesive) at 232 C (450 F) was found for the SHA treated specimens compared to the PF and CAA treatments. Although an improvement in long term thermal durability was obtained with the SHA treatment of Ti-6Al-4V, an improved surface treatment with better long term durability is still required for aerospace applications.

  9. HOS cell adhesion on Ti6Al4V ELI texturized by CO2 laser

    Science.gov (United States)

    Sandoval-Amador, A.; Bayona–Alvarez, Y. M.; Carreño Garcia, H.; Escobar-Rivero, P.; Y Peña-Ballesteros, D.

    2017-12-01

    In this work, the response of HOS cells on Ti6Al4V ELI textured surfaces by a CO2 laser was evaluated. The test surfaces were; smooth Ti6Al4V, used as the control, and four textured surfaces with linear geometry. These four surfaces had different separation distances between textured lines, D1 (1000 microns), D2 (750 microns), D3 (500 microns) and D4 (250 microns). Toxicity of textured surfaces was assessed by MTT and the cellular adhesion test was performed using HOS ATCC CRL 1543 line cells. This test was done after 5 days of culture in a RPMI 1640 medium supplemented with 10% fetal bovine serum and 1% antibiotics. The results showed that the linear textures present 23% toxicity after 30 days of incubation, nevertheless, the adhesion tests results are inconclusive in such conditions and therefore the effect of the line separation on the cell adhesion cannot be determined.

  10. Development of a versatile procedure for the biofunctionalization of Ti-6Al-4V implants

    International Nuclear Information System (INIS)

    Rezvanian, Parsa; Arroyo-Hernández, María; Ramos, Milagros; Daza, Rafael; Elices, Manuel; Guinea, Gustavo V.; Pérez-Rigueiro, José

    2016-01-01

    Highlights: • Surface of Ti-6Al-4V was functionalized by Activated Vapor Silanization (AVS). • AVS is proven to be a reliable procedure for functionalizing Ti-6Al-4V samples. • The functional layer was characterized by AFM and fluorescence microscopy. • The cytocompatibility of the functionalized samples was assessed by cell cultures. • The stability of the functional layer under physiological conditions was confirmed. - Abstract: Titanium (Ti) and titanium alloys are among the most-commonly used metallic materials for implantation in the human body for the purpose of replacing hard tissue. Although Ti and its alloys are widely used for such an aim, in implants of a long duration they exhibit some shortcomings due to the loosening of the very implant. This phenomenon is highly dependent on the interaction between the organic tissues and the surface of the implant. In this study, the authors introduce a surface treatment technique for functionalization of the surface of Ti-6Al-4V alloy with amino groups that could help to control this interaction. The functionalized layer was deposited by activated vapor silanization (AVS), which has been proven as a reliable and robust technique with other materials. The resulting biofunctional layers were characterized by atomic force microscopy and fluorescence microscopy, with the optimal conditions for the deposition of a homogeneous film with a high density of amino groups being determined. Additionally, the non-toxic nature and stability of the biofunctional layer were confirmed by cell culturing. The results show the formation of a homogeneous biofunctional amine layer on Ti-6Al-4V alloy that may be used as a platform for the subsequent covalent immobilization of proteins or other biomolecules.

  11. Corrosion behavior of cast Ti-6Al-4V alloyed with Cu.

    Science.gov (United States)

    Koike, Marie; Cai, Zhuo; Oda, Yutaka; Hattori, Masayuki; Fujii, Hiroyuki; Okabe, Toru

    2005-05-01

    It has recently been found that alloying with copper improved the inherently poor grindability and wear resistance of titanium. This study characterized the corrosion behavior of cast Ti-6Al-4V alloyed with copper. Alloys (0.9 or 3.5 mass % Cu) were cast with the use of a magnesia-based investment in a centrifugal casting machine. Three specimen surfaces were tested: ground, sandblasted, and as cast. Commercially pure titanium and Ti-6Al-4V served as controls. Open-circuit potential measurement, linear polarization, and potentiodynamic cathodic polarization were performed in aerated (air + 10% CO(2)) modified Tani-Zucchi synthetic saliva at 37 degrees C. Potentiodynamic anodic polarization was conducted in the same medium deaerated by N(2) + 10% CO(2). Polarization resistance (R(p)), Tafel slopes, and corrosion current density (I(corr)) were determined. A passive region occurred for the alloy specimens with ground and sandblasted surfaces, as for CP Ti. However, no passivation was observed on the as-cast alloys or on CP Ti. There were significant differences among all metals tested for R(p) and I(corr) and significantly higher R(p) and lower I(corr) values for CP Ti compared to Ti-6Al-4V or the alloys with Cu. Alloying up to 3.5 mass % Cu to Ti-6Al-4V did not change the corrosion behavior. Specimens with ground or sandblasted surfaces were superior to specimens with as-cast surfaces. (c) 2005 Wiley Periodicals, Inc.

  12. Characterization of Ti-6Al-4V produced via electron beam additive manufacturing

    Science.gov (United States)

    Hayes, Brian J.

    In recent years, additive manufacturing (AM) has become an increasingly promising method used for the production of structural metallic components. There are a number of reasons why AM methods are attractive, including the ability to produce complex geometries into a near-net shape and the rapid transition from design to production. Ti-6Al-4V is a titanium alloy frequently used in the aerospace industry which is receiving considerable attention as a good candidate for processing via electron beam additive manufacturing (EBAM). The Sciaky EBAM method combines a high-powered electron beam, weld-wire feedstock, and a large build chamber, enabling the production of large structural components. In order to gain wide acceptance of EBAM of Ti-6Al-4V as a viable manufacturing method, it is important to understand broadly the microstructural features that are present in large-scale depositions, including specifically: the morphology, distribution and texture of the phases present. To achieve such an understanding, stereological methods were used to populate a database quantifying key microstructural features in Ti-6Al-4V including volume fraction of phases, alpha lath width, colony scale factor, and volume fraction of basket weave type microstructure. Microstructural features unique to AM, such as elongated grains and banded structures, were also characterized. Hardness and tensile testing were conducted and the results were related to the microstructural morphology and sample orientation. Lastly, fractured surfaces and defects were investigated. The results of these activities provide insight into the process-structure-properties relationships found in EBAM processed Ti-6Al-4V.

  13. Additive manufactured Ti6Al4V scaffolds with the RF- magnetron sputter deposited hydroxyapatite coating

    International Nuclear Information System (INIS)

    Chudinova, E; Surmeneva, M; Surmenev, R; Koptioug, A; Scoglund, P

    2016-01-01

    Present paper reports on the results of surface modification of the additively manufactured porous Ti6Al4V scaffolds. Radio frequency (RF) magnetron sputtering was used to modify the surface of the alloy via deposition of the biocompatible hydroxyapatite (HA) coating. The surface morphology, chemical and phase composition of the HA-coated alloy were studied. It was revealed that RF magnetron sputtering allows preparing a homogeneous HA coating onto the entire surface of scaffolds. (paper)

  14. Microstructure-Tensile Properties Correlation for the Ti-6Al-4V Titanium Alloy

    Science.gov (United States)

    Shi, Xiaohui; Zeng, Weidong; Sun, Yu; Han, Yuanfei; Zhao, Yongqing; Guo, Ping

    2015-04-01

    Finding the quantitative microstructure-tensile properties correlations is the key to achieve performance optimization for various materials. However, it is extremely difficult due to their non-linear and highly interactive interrelations. In the present investigation, the lamellar microstructure features-tensile properties correlations of the Ti-6Al-4V alloy are studied using an error back-propagation artificial neural network (ANN-BP) model. Forty-eight thermomechanical treatments were conducted to prepare the Ti-6Al-4V alloy with different lamellar microstructure features. In the proposed model, the input variables are microstructure features including the α platelet thickness, colony size, and β grain size, which were extracted using Image Pro Plus software. The output variables are the tensile properties, including ultimate tensile strength, yield strength, elongation, and reduction of area. Fourteen hidden-layer neurons which can make ANN-BP model present the most excellent performance were applied. The training results show that all the relative errors between the predicted and experimental values are within 6%, which means that the trained ANN-BP model is capable of providing precise prediction of the tensile properties for Ti-6Al-4V alloy. Based on the corresponding relations between the tensile properties predicted by ANN-BP model and the lamellar microstructure features, it can be found that the yield strength decreases with increasing α platelet thickness continuously. However, the α platelet thickness exerts influence on the elongation in a more complicated way. In addition, for a given α platelet thickness, the yield strength and the elongation both increase with decreasing β grain size and colony size. In general, the β grain size and colony size play a more important role in affecting the tensile properties of Ti-6Al-4V alloy than the α platelet thickness.

  15. Surface modification of Ti-_6Al-_4V titanium alloy by combined ion-plasma treatment

    International Nuclear Information System (INIS)

    Cherenda, N.N.; Shimanskij, V.I.; Laskovnev, A.P.; Basalaj, A.V.; Astashinskij, V.M.; Kuz'mitskij, A.M.

    2015-01-01

    Investigation results of phase and elemental composition, microhardness and friction coefficient of Ti-_6Al-_4V alloy samples precoated by titanium subjected to compression plasma flows treatment have been presented in this work. It has been established that the combined effect of ion-plasma flows diminishes aluminum and vanadium concentration in the surface layer, leads to the growth of its microhardness and decrease of the friction coefficient. (authors)

  16. Development of a versatile procedure for the biofunctionalization of Ti-6Al-4V implants

    Energy Technology Data Exchange (ETDEWEB)

    Rezvanian, Parsa; Arroyo-Hernández, María [Centro de Tecnología Biomédica, Universidad Politécnica de Madrid, 28223 Pozuelo de Alarcón, Madrid (Spain); Departamento de Ciencia de Materiales, ETSI Caminos, Canales y Puertos, Universidad Politécnica de Madrid, 28040 Madrid (Spain); Ramos, Milagros [Centro de Tecnología Biomédica, Universidad Politécnica de Madrid, 28223 Pozuelo de Alarcón, Madrid (Spain); Daza, Rafael; Elices, Manuel; Guinea, Gustavo V. [Centro de Tecnología Biomédica, Universidad Politécnica de Madrid, 28223 Pozuelo de Alarcón, Madrid (Spain); Departamento de Ciencia de Materiales, ETSI Caminos, Canales y Puertos, Universidad Politécnica de Madrid, 28040 Madrid (Spain); Pérez-Rigueiro, José, E-mail: jperez@mater.upm.es [Centro de Tecnología Biomédica, Universidad Politécnica de Madrid, 28223 Pozuelo de Alarcón, Madrid (Spain); Departamento de Ciencia de Materiales, ETSI Caminos, Canales y Puertos, Universidad Politécnica de Madrid, 28040 Madrid (Spain)

    2016-11-30

    Highlights: • Surface of Ti-6Al-4V was functionalized by Activated Vapor Silanization (AVS). • AVS is proven to be a reliable procedure for functionalizing Ti-6Al-4V samples. • The functional layer was characterized by AFM and fluorescence microscopy. • The cytocompatibility of the functionalized samples was assessed by cell cultures. • The stability of the functional layer under physiological conditions was confirmed. - Abstract: Titanium (Ti) and titanium alloys are among the most-commonly used metallic materials for implantation in the human body for the purpose of replacing hard tissue. Although Ti and its alloys are widely used for such an aim, in implants of a long duration they exhibit some shortcomings due to the loosening of the very implant. This phenomenon is highly dependent on the interaction between the organic tissues and the surface of the implant. In this study, the authors introduce a surface treatment technique for functionalization of the surface of Ti-6Al-4V alloy with amino groups that could help to control this interaction. The functionalized layer was deposited by activated vapor silanization (AVS), which has been proven as a reliable and robust technique with other materials. The resulting biofunctional layers were characterized by atomic force microscopy and fluorescence microscopy, with the optimal conditions for the deposition of a homogeneous film with a high density of amino groups being determined. Additionally, the non-toxic nature and stability of the biofunctional layer were confirmed by cell culturing. The results show the formation of a homogeneous biofunctional amine layer on Ti-6Al-4V alloy that may be used as a platform for the subsequent covalent immobilization of proteins or other biomolecules.

  17. Particle variations and effect on the microstructure and microhardness of Ti6al4V hybrid metal matrix system

    CSIR Research Space (South Africa)

    Akinlabi, ET

    2017-01-01

    Full Text Available obtained as follow: 3.0 Ti6Al4 V, B4C and BN, 3.2 Ti6Al4 V, B4C and BN, and 3.4 Ti6Al4 V, B4C and BN systems. Laser coating experiment was done at 1400W. The influence of difference in variation of powder on the microstructure and hardness values...

  18. Characteristics of Resistance Spot Welded Ti6Al4V Titanium Alloy Sheets

    Directory of Open Access Journals (Sweden)

    Xinge Zhang

    2017-10-01

    Full Text Available Ti6Al4V titanium alloy is applied extensively in the aviation, aerospace, jet engine, and marine industries owing to its strength-to-weight ratio, excellent high-temperature properties and corrosion resistance. In order to extend the application range, investigations on welding characteristics of Ti6Al4V alloy using more welding methods are required. In the present study, Ti6Al4V alloy sheets were joined using resistance spot welding, and the weld nugget formation, mechanical properties (including tensile strength and hardness, and microstructure features of the resistance spot-welded joints were analyzed and evaluated. The visible indentations on the weld nugget surfaces caused by the electrode force and the surface expulsion were severe due to the high welding current. The weld nugget width at the sheets’ faying surface was mainly affected by the welding current and welding time, and the welded joint height at weld nugget center was chiefly associated with electrode force. The maximum tensile load of welded joint was up to 14.3 kN in the pullout failure mode. The hardness of the weld nugget was the highest because of the coarse acicular α′ structure, and the hardness of the heat-affected zone increased in comparison to the base metal due to the transformation of the β phase to some fine acicular α′ phase.

  19. Corrosion of Ti6Al4V pins produced by direct metal laser sintering

    Energy Technology Data Exchange (ETDEWEB)

    Damborenea, J.J. de, E-mail: jdambo@cenim.csic.es [Centro Nacional de Investigaciones Metalúrgicas (CENIM-CSIC), Avenida Gregorio del Amo, 8, E-28040 Madrid (Spain); Arenas, M.A. [Centro Nacional de Investigaciones Metalúrgicas (CENIM-CSIC), Avenida Gregorio del Amo, 8, E-28040 Madrid (Spain); Larosa, Maria Aparecida; Jardini, André Luiz [National Institute of Biofabrication (INCT-BIOFABRIS), State of University of Campinas (UNICAMP), Campinas (Brazil); School of Chemical Engineering, State of University of Campinas (UNICAMP), Campinas (Brazil); Carvalho Zavaglia, Cecília Amélia de [National Institute of Biofabrication (INCT-BIOFABRIS), State of University of Campinas (UNICAMP), Campinas (Brazil); Faculty of Mechanical Engineering, State of University of Campinas (UNICAMP), Campinas (Brazil); Conde, A. [Centro Nacional de Investigaciones Metalúrgicas (CENIM-CSIC), Avenida Gregorio del Amo, 8, E-28040 Madrid (Spain)

    2017-01-30

    Highlights: • Pins of Ti6Al4V have been produced by DMLS technique. • Corrosion behavior of pins is similar to Ti6Al4V commercial Kirschner wires. • Formation of voluminous white oxide can appear at potentials higher than 2.4 V. • Defects originated during processing may cause this unusual behavior. - Abstract: Direct Metal Laser Sintering (DMLS) technique allows the manufacturing a wide variety of medical devices for any type of prosthetic surgery (HIP, dental, cranial, maxillofacial) as well as for internal fixation devices (K-Wires or Steinmann Pins). There are a large number of research studies on DMLS, including microstructural characterization, mechanical properties and those based on production quality assurance but the influence of porosity in the corrosion behavior of these materials not been sufficiently considered. In the present paper, surgical pins of Ti6Al4V have been produced by DMLS. After testing in a phosphate buffered saline solution, the surface of the titanium alloy appeared locally covered by a voluminous white oxide. This unexpected behavior was presumably due to the existence of internal defects in the pins as result of the manufacturing process. The importance of these defects—that might act as crevice nucleation sites- has been revealed by electrochemical techniques and confirmed by computed tomography.

  20. High strain rate tensile behavior of Al-4.8Cu-1.2Mg alloy

    International Nuclear Information System (INIS)

    Bobbili, Ravindranadh; Paman, Ashish; Madhu, V.

    2016-01-01

    The purpose of the current study is to perform quasi static and high strain rate tensile tests on Al-4.8Cu-1.2Mg alloy under different strain rates ranging from 0.01–3500/s and also at temperatures of 25,100, 200 and 300 °C. The combined effect of strain rate, temperature and stress triaxiality on the material behavior is studied by testing both smooth and notched specimens. Johnson–Cook (J–C) constitutive and fracture models are established based on high strain rate tensile data obtained from Split hopkinson tension bar (SHTB) and quasi-static tests. By modifying the strain hardening and strain rate hardening terms in the Johnson–Cook (J–C) constitutive model, a new J–C constitutive model of Al-4.8Cu-1.2Mg alloy was obtained. The improved Johnson–Cook constitutive model matched the experiment results very well. With the Johnson–Cook constitutive and fracture models, numerical simulations of tensile tests at different conditions for Al-4.8Cu-1.2Mg alloy were conducted. Numerical simulations are performed using a non-linear explicit finite element code autodyn. Good agreement is obtained between the numerical simulation results and the experiment results. The fracture surfaces of specimens tested under various strain rates and temperatures were studied under scanning electron microscopy (SEM).

  1. Thermal and electron transport studies on the valence fluctuating compound YbNiAl4

    Science.gov (United States)

    Falkowski, M.; Kowalczyk, A.

    2018-05-01

    We report the thermoelectric power S and thermal conductivity κ measurements on the valence fluctuating compound YbNiAl4, furthermore taking into account the impact of the applied magnetic field. We discuss our new results with revisiting the magnetic [χ(T)], transport [ρ(T)], and thermodynamic [Cp(T)] properties in order to better understand the phenomenon of thermal and electron transport in this compound. The field dependence of the magnetoresistivity data is also given. The temperature dependence of thermoelectric power S(T) was found to exhibit a similar behaviour as expected for Yb-based compounds with divalent or nearly divalent Yb ions. In addition, the values of total thermal conductivity as a function of temperature κ(T) of YbNiAl4 are fairly low compared to those of pure metals which may be linked to the fact that the conduction band is perturbed by strong hybridization. A deeper analysis of the specific heat revealed the low-T anomaly of the ratio Cp(T)/T3, most likely associated with the localized low-frequency oscillators in this alloy. In addition, the Kadowaki-Woods ratio and the Wilson ratio are discussed with respect to the electronic correlations in YbNiAl4.

  2. Osteogenic potential of a novel microarc oxidized coating formed on Ti6Al4V alloys

    Science.gov (United States)

    Wang, Yaping; Lou, Jin; Zeng, Lilan; Xiang, Junhuai; Zhang, Shufang; Wang, Jun; Xiong, Fucheng; Li, Chenglin; Zhao, Ying; Zhang, Rongfa

    2017-08-01

    In order to improve the biocompatibility, Ti6Al4V alloys are processed by micro arc oxidation (MAO) in a novel electrolyte of phytic acid, a natural organic phosphorus-containing matter. The MAO coatings were characterized by scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS), X-ray diffraction (XRD), Fourier Transform Infrared (FT-IR) and X-ray photoelectron spectroscopy (XPS). The cytocompatibility of Ti6A14V alloys before and after MAO were comprehensively evaluated. The results showed that the fabricated MAO coatings were composed of rutile, anatase, TiP2O7 as well as some OH- groups, exhibiting the excellent hydrophilicity and a porous structure with small micro pores. No cytotoxicity towards MC3T3-E1cells was observed in this study. In particular, MAO treated Ti6Al4V alloys presented comparable cell adhesion and proliferation as well as significantly enhanced alkaline phosphatase activity, extracellular matrix (ECM) mineralization and collagen secretion in comparison with the untreated control. The results suggest that the Ti6Al4V alloys treated by MAO in phytic acid can be used as implants for orthopaedic applications, providing a simple and practical method to widen clinical acceptance of titanium alloys.

  3. The machinability of cast titanium and Ti-6Al-4V.

    Science.gov (United States)

    Ohkubo, C; Watanabe, I; Ford, J P; Nakajima, H; Hosoi, T; Okabe, T

    2000-02-01

    This study investigated the machinability (ease of metal removal) of commercially pure (CP) titanium and Ti-6Al-4V alloy. Both CP Ti and Ti-6Al-4V were cast into magnesia molds. Two types of specimens (with alpha-case and without alpha-case) were made for CP Ti and Ti-6Al-4V. Machinability (n = 5) was evaluated as volume loss (mm3) by cutting/grinding the 3.0 mm surface using fissure burs and silicon carbide (SiC) under two machining conditions: (1) two machining forces (100 or 300 gf) at two rotational speeds (15000 or 30000 rpm) for 1 min, and (2) constant machining force of 100 gf and rotational speed of 15000 rpm for 1, 2, 5, 10, and 30 min. As controls, conventionally cast Co-Cr and Type IV gold alloys were evaluated in the same manner as the titanium. When fissure burs were used, there was a significant difference in the machinability between CP titanium with alpha-case and without alpha-case. On the other hand, there was no appreciable difference in the amount of metal removed for each tested metal when using the SiC points.

  4. Heat treatment of TI-6AL-4V produced by lasercusing

    Directory of Open Access Journals (Sweden)

    Becker, Thorsten

    2015-08-01

    Full Text Available LaserCUSING® is a selective laser melting (SLM process that is capable of manufacturing parts by melting powder with heat input from a laser beam. LaserCUSING demonstrates potential for producing the intricate geometries specifically required for biomedical implants and aerospace applications. One main limitation to this form of rapid prototyping is the lack of published studies on the material performance of the resulting material. Studies of the material’s performance are often complicated by dependence on several factors, including starting powder properties, laser parameters, and post-processing heat treatments. This study aims to investigate the mechanical properties of LaserCUSING-produced Ti-6Al-4V and its performance relative to the conventional wrought counterpart. A combination of conventional and LaserCUSING-tailored heat treatments is performed. The resulting microstructures are studied and linked to the properties obtained from hardness tests. The findings highlight that LaserCused Ti-6Al-4V is competitive with traditional materials, provided that optimal parameters are chosen and parts are subject to tailored post-processing. In the as-built condition, LaserCused Ti-6Al-4V displays superior strength and hardness as a result of a martensitic microstructure, and a poorer performance in ductility. However, the material performance can be improved using tailored heat treatments. Careful consideration must be given to suitable post-processing before application in critical components in the aerospace or biomedical industry can occur

  5. Mechanical behavior and modelisation of Ti-6Al-4V titanium sheet under hot stamping conditions

    Science.gov (United States)

    Sirvin, Q.; Velay, V.; Bonnaire, R.; Penazzi, L.

    2017-10-01

    The Ti-6Al-4V titanium alloy is widely used for the manufacture of aeronautical and automotive parts (solid parts). In aeronautics, this alloy is employed for its excellent mechanical behavior associated with low density, outstanding corrosion resistance and good mechanical properties up to 600°C. It is especially used for the manufacture of fuselage frames, on the pylon for carrying out the primary structure (machining forged blocks) and the secondary structure in sheet form. In this last case, the sheet metal forming can be done through various methods: at room temperature by drawing operation, at very high temperature (≃900°C) by superplastic forming (SPF) and at intermediate temperature (≥750°C) by hot forming (HF). In order to reduce production costs and environmental troubles, the cycle times reduction associated with a decrease of temperature levels are relevant. This study focuses on the behavior modelling of Ti-6Al-4V alloy at temperatures above room temperature to obtained greater formability and below SPF condition to reduce tools workshop and energy costs. The displacement field measurement obtained by Digital Image Correlation (DIC) is based on innovative surface preparation pattern adapted to high temperature exposures. Different material parameters are identified to define a model able to predict the mechanical behavior of Ti-6Al-4V alloy under hot stamping conditions. The hardening plastic model identified is introduced in FEM to simulate an omega shape forming operation.

  6. Tribocorrosion Study of Ordinary and Laser-Melted Ti6Al4V Alloy

    Directory of Open Access Journals (Sweden)

    Danillo P. Silva

    2016-10-01

    Full Text Available Titanium alloys are used in biomedical implants, as well as in other applications, due to the excellent combination of corrosion resistance and mechanical properties. However, the tribocorrosion resistance of titanium alloy is normally not satisfactory. Therefore, surface modification is a way to improve this specific performance. In the present paper, laser surface-modified samples were tested in corrosion and pin-on-disk tribocorrosion testing in 0.90% NaCl under an average Hertzian pressure of 410 MPa against an alumina sphere. Laser-modified samples of Ti6Al4V were compared with ordinary Ti6Al4V alloy. Electrochemical impedance showed higher modulus for laser-treated samples than for ordinary Ti6Al4V ones. Moreover, atomic force microscopy revealed that laser-treated surfaces presented less wear than ordinary alloy for the initial exposure. For a further exposure to wear, i.e., when the wear depth is beyond the initial laser-affected layer, both materials showed similar corrosion behavior. Microstructure analysis and finite element method simulations revealed that the different behavior between the initial and the extensive rubbing was related to a fine martensite-rich external layer developed on the irradiated surface of the fusion zone.

  7. Corrosion of Ti6Al4V pins produced by direct metal laser sintering

    International Nuclear Information System (INIS)

    Damborenea, J.J. de; Arenas, M.A.; Larosa, Maria Aparecida; Jardini, André Luiz; Carvalho Zavaglia, Cecília Amélia de; Conde, A.

    2017-01-01

    Highlights: • Pins of Ti6Al4V have been produced by DMLS technique. • Corrosion behavior of pins is similar to Ti6Al4V commercial Kirschner wires. • Formation of voluminous white oxide can appear at potentials higher than 2.4 V. • Defects originated during processing may cause this unusual behavior. - Abstract: Direct Metal Laser Sintering (DMLS) technique allows the manufacturing a wide variety of medical devices for any type of prosthetic surgery (HIP, dental, cranial, maxillofacial) as well as for internal fixation devices (K-Wires or Steinmann Pins). There are a large number of research studies on DMLS, including microstructural characterization, mechanical properties and those based on production quality assurance but the influence of porosity in the corrosion behavior of these materials not been sufficiently considered. In the present paper, surgical pins of Ti6Al4V have been produced by DMLS. After testing in a phosphate buffered saline solution, the surface of the titanium alloy appeared locally covered by a voluminous white oxide. This unexpected behavior was presumably due to the existence of internal defects in the pins as result of the manufacturing process. The importance of these defects—that might act as crevice nucleation sites- has been revealed by electrochemical techniques and confirmed by computed tomography.

  8. Plastic deformation

    NARCIS (Netherlands)

    Sitter, de L.U.

    1937-01-01

    § 1. Plastic deformation of solid matter under high confining pressures has been insufficiently studied. Jeffreys 1) devotes a few paragraphs to deformation of solid matter as a preface to his chapter on the isostasy problem. He distinguishes two properties of solid matter with regard to its

  9. High-pressure coolant effect on the surface integrity of machining titanium alloy Ti-6Al-4V: a review

    Science.gov (United States)

    Liu, Wentao; Liu, Zhanqiang

    2018-03-01

    Machinability improvement of titanium alloy Ti-6Al-4V is a challenging work in academic and industrial applications owing to its low thermal conductivity, low elasticity modulus and high chemical affinity at high temperatures. Surface integrity of titanium alloys Ti-6Al-4V is prominent in estimating the quality of machined components. The surface topography (surface defects and surface roughness) and the residual stress induced by machining Ti-6Al-4V occupy pivotal roles for the sustainability of Ti-6Al-4V components. High-pressure coolant (HPC) is a potential choice in meeting the requirements for the manufacture and application of Ti-6Al-4V. This paper reviews the progress towards the improvements of Ti-6Al4V surface integrity under HPC. Various researches of surface integrity characteristics have been reported. In particularly, surface roughness, surface defects, residual stress as well as work hardening are investigated in order to evaluate the machined surface qualities. Several coolant parameters (including coolant type, coolant pressure and the injection position) deserve investigating to provide the guidance for a satisfied machined surface. The review also provides a clear roadmap for applications of HPC in machining Ti-6Al4V. Experimental studies and analysis are reviewed to better understand the surface integrity under HPC machining process. A distinct discussion has been presented regarding the limitations and highlights of the prospective for machining Ti-6Al4V under HPC.

  10. Synthesis and Evaluation of A High Precision 3D-Printed Ti6Al4V Compliant Parallel Manipulator

    Science.gov (United States)

    Pham, Minh Tuan; Teo, Tat Joo; Huat Yeo, Song; Wang, Pan; Nai, Mui Ling Sharon

    2017-12-01

    A novel 3D printed compliant parallel manipulator (CPM) with θX - θX - Z motions is presented in this paper. This CPM is synthesized using the beam-based method, a new structural optimization approach, to achieve optimized stiffness properties with targeted dynamic behavior. The CPM performs high non-actuating stiffness based on the predicted stiffness ratios of about 3600 for translations and 570 for rotations, while the dynamic response is fast with the targeted first resonant mode of 100Hz. A prototype of the synthesized CPM is fabricated using the electron beam melting (EBM) technology with Ti6Al4V material. Driven by three voice-coil (VC) motors, the CPM demonstrated a positioning resolution of 50nm along the Z axis and an angular resolution of ~0.3 “about the X and Y axes, the positioning accuracy is also good with the measured values of ±25.2nm and ±0.17” for the translation and rotations respectively. Experimental investigation also shows that this large workspace CPM has a first resonant mode of 98Hz and the stiffness behavior matches the prediction with the highest deviation of 11.2%. Most importantly, the full workspace of 10° × 10° × 7mm of the proposed CPM can be achieved, that demonstrates 3D printed compliant mechanisms can perform large elastic deformation. The obtained results show that CPMs printed by EBM technology have predictable mechanical characteristics and are applicable in precise positioning systems.

  11. Characterization and formation of hydroxyapatite on Ti6Al4V coated by plasma electrolytic oxidation

    International Nuclear Information System (INIS)

    Durdu, Salih; Deniz, Ömer Faruk; Kutbay, Işıl; Usta, Metin

    2013-01-01

    Highlights: ► Ti6Al4V alloys were coated by PEO in calcium acetate and β-calcium glycerophosphate. ► Hydroxyapatite and calcium apatite based phases were directly formed on Ti6Al4V. ► Hydroxyapatite coatings were characterized systematically for different times. ► After 5 min, hydroxyapatite and calcium based phases begin to form on the coating. ► HAp on the coating is amorphous due to the rapid solidification during PEO. - Abstract: In this study, Ti6Al4V alloy was coated in the solution consisting of calcium acetate (CA) and β-calcium glycerophosphate (β-Ca-GP) by plasma electrolytic oxidation (PEO) to produce hydroxyapatite and calcium apatite-based composite used as of bioactive and biocompatible materials in biomedical applications. The phase structures, surface morphologies, functional groups of molecules, chemical compositions of the surfaces and the binding energies of atoms in the coating were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), attenuated total reflectance-Fourier transform infrared spectroscopy (ATR-FTIR) and X-ray photoelectron spectroscopy (XPS), respectively. Anatase, rutile, calcium oxide, titanium phosphide, whitlockite, tri-calcium phosphate (TCP), perovskite calcium titanate and hydroxyapatite phases on the coating were detected by XRD analysis. The surface of coatings produced by PEO method has a porous structure. The amount of amorphous hydroxyapatite is the highest value for the coating produced at 5 min in XPS and ATR-FTIR results, whereas the amount of crystalline hydroxyapatite has the highest value for coating produced at 120 min in XRD results.

  12. Osteogenic potential of a novel microarc oxidized coating formed on Ti6Al4V alloys

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Yaping [School of Materials and Electromechanics, Jiangxi Science and Technology Normal University, Nanchang 330038 (China); Shenzhen Institutes of Advanced Technology, Chinese Academy of Sciences, Shenzhen 518055 (China); Lou, Jin [School of Materials and Electromechanics, Jiangxi Science and Technology Normal University, Nanchang 330038 (China); Zeng, Lilan [Shenzhen Institutes of Advanced Technology, Chinese Academy of Sciences, Shenzhen 518055 (China); Xiang, Junhuai; Zhang, Shufang; Wang, Jun; Xiong, Fucheng; Li, Chenglin [School of Materials and Electromechanics, Jiangxi Science and Technology Normal University, Nanchang 330038 (China); Zhao, Ying, E-mail: ying.zhao@siat.ac.cn [Shenzhen Institutes of Advanced Technology, Chinese Academy of Sciences, Shenzhen 518055 (China); Zhang, Rongfa, E-mail: rfzhang-10@163.com [School of Materials and Electromechanics, Jiangxi Science and Technology Normal University, Nanchang 330038 (China)

    2017-08-01

    Highlights: • Phytic acid is used as the MAO electrolyte of titanium alloys. • MAO coatings are composed of rutile, anatase, TiP{sub 2}O{sub 7} and some OH{sup −} groups. • The MAO samples present excellent in vitro cytocompatibility. - Abstract: In order to improve the biocompatibility, Ti6Al4V alloys are processed by micro arc oxidation (MAO) in a novel electrolyte of phytic acid, a natural organic phosphorus-containing matter. The MAO coatings were characterized by scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS), X-ray diffraction (XRD), Fourier Transform Infrared (FT-IR) and X-ray photoelectron spectroscopy (XPS). The cytocompatibility of Ti6A14V alloys before and after MAO were comprehensively evaluated. The results showed that the fabricated MAO coatings were composed of rutile, anatase, TiP{sub 2}O{sub 7} as well as some OH{sup −} groups, exhibiting the excellent hydrophilicity and a porous structure with small micro pores. No cytotoxicity towards MC3T3-E1cells was observed in this study. In particular, MAO treated Ti6Al4V alloys presented comparable cell adhesion and proliferation as well as significantly enhanced alkaline phosphatase activity, extracellular matrix (ECM) mineralization and collagen secretion in comparison with the untreated control. The results suggest that the Ti6Al4V alloys treated by MAO in phytic acid can be used as implants for orthopaedic applications, providing a simple and practical method to widen clinical acceptance of titanium alloys.

  13. Adsorption of human fibrinogen and albumin onto hydrophobic and hydrophilic Ti6Al4V powder

    Energy Technology Data Exchange (ETDEWEB)

    Rodríguez-Sánchez, Jesús; Gallardo-Moreno, Amparo M.; Bruque, José M.; González-Martín, M. Luisa, E-mail: mlglez@unex.es

    2016-07-15

    Adsorption of proteins on solid surfaces has been widely studied because of its importance in various biotechnological, medical and technical applications, such as medical implants or biosensors. One of the main problems is the adsorption-induced conformational changes because they often modify the biological activity of the proteins, which is believed to be a key factor on the subsequent cellular adhesion. The aim of this work is the study of the adsorption of human fibrinogen (Fg) and human serum albumin (HSA) onto Ti6Al4V particles, commercially available on different size, that are used to elaborate scaffolds to provide structural support to cell proliferation, promoting tissue development and bone regeneration among others. The study was done through the analysis of the adsorption isotherms and the electrical characterization of surfaces after adsorption in terms of the zeta potential (ζ). From this analysis it seems that Fg adsorbs preferentially vertically oriented (end-on) and HSA moves sequentially over the surface of the Ti6Al4V particles through dimmer formation, allowing adsorption progress over this initial bilayer. The zeta potential values of both proteins remain constant when the monolayer is formed. The study also extends the analysis of both adsorption behaviour and ζ potential characterization factors to the influence of the substrate hydrophobicity as this property can be modified for the Ti6Al4V by irradiating it with ultraviolet light (UV-C) without changes on its chemical composition [1,2]. Differences at low protein concentrations were found for both isotherms and zeta-potential values.

  14. Macrophages adhesion rate on Ti-6Al-4V substrates: polishing and DLC coating effects

    Directory of Open Access Journals (Sweden)

    Everton Diniz dos Santos

    Full Text Available Abstract Introduction Various works have shown that diamond-like carbon (DLC coatings are able to improve the cells adhesion on prosthesis material and also cause protection against the physical wear. On the other hand there are reports about the effect of substrate polishing, in evidence of that roughness can enhance cell adhesion. In order to compare and quantify the joint effects of both factors, i.e, polishing and DLC coating, a commonly prosthesis material, the Ti-6Al-4V alloy, was used as raw material for substrates in our studies of macrophage cell adhesion rate on rough and polished samples, coated and uncoated with DLC. Methods The films were produced by PECVD technique on Ti-6Al-4V substrates and characterized by optical profilometry, scanning electron microscopy and Raman spectroscopy. The amount of cells was measured by particle analysis in IMAGE J software. Cytotoxicity tests were also carried out to infer the biocompatibility of the samples. Results The results showed that higher the surface roughness of the alloy, higher are the cells fixing on the samples surface, moreover group of samples with DLC favored the cell adhesion more than their respective uncoated groups. The cytotoxity tests confirmed that all samples were biocompatible independently of being polished or coated with DLC. Conclusion From the observed results, it was found that the rougher substrate coated with DLC showed a higher cell adhesion than the polished samples, either coated or uncoated with the film. It is concluded that the roughness of the Ti-6Al-4V alloy and the DLC coating act complementary to enhance cell adhesion.

  15. Interfacial reaction in SiC_f/Ti-6Al-4V composite by using transmission electron microscopy

    International Nuclear Information System (INIS)

    Huang, Bin; Li, Maohua; Chen, Yanxia; Luo, Xian; Yang, Yanqing

    2015-01-01

    The interfacial reactions of continuous SiC fiber reinforced Ti-6Al-4V matrix composite (SiC_f/Ti-6Al-4V composite) and continuous SiC fiber coated by C reinforced Ti-6Al-4V matrix composite (SiC_f/C/Ti-6Al-4V composite) were investigated by using micro-beam electron diffraction (MBED) and energy disperse spectroscopy (EDS) on transmission electron microscopy (TEM). The sequence of the interfacial reactions in the as-processed and exposed at 900°C for 50h SiC_f/Ti-6Al-4V composites can be described as SiC||TiC||Ti_5Si_3 + TiC||Ti-6Al-4V and SiC||TiC||Ti_5Si_3||TiC||Ti_5Si_3||TiC||Ti_5Si_3||Ti-6Al-4V, respectively. Additionally, both in as-processed and exposed composites, Ti_3SiC_2 and Ti_3Si are absent at the interfaces. For the SiC_f/C/Ti-6Al-4V composite exposed at 900 °C for 50 h, the sequence of the interfacial reaction can be described as SiC||C||TiC_F||TiC_C||Ti-6Al-4V before C coating is completely consumed by interfacial reaction. When interfacial reaction consumes C coating completely, the sequence of the interfacial reaction can be described as SiC||TiC||Ti_5Si_3||TiC||Ti-6Al-4V. Furthermore, in SiC_f/C/Ti-6Al-4V composite, C coating can absolutely prevent Si diffusion from SiC fiber to matrix. Basing on these results, the model of formation process of the interfacial reaction products in the composites was proposed. - Highlights: • We obtained the sequence of the interfacial reactions in the as-processed and exposed at 900 °C for 50 h SiC_f/Ti-6Al-4 V composites as well as in the SiC_f/C/Ti-6Al-4 V composite exposed at 900 °C for 50 h. • We verified that both in as-processed and exposed SiC_f/Ti-6Al-4 V composites, Ti_3SiC_2 and Ti_3Si are absent at the interfaces. • Carbon coating can absolutely prevent silicon diffusion from SiC fiber to matrix. • Basing on these results, the model of formation process of the interfacial reaction products in the composites was proposed.

  16. Interface and properties of the friction stir welded joints of titanium alloy Ti6Al4V with aluminum alloy 6061

    International Nuclear Information System (INIS)

    Wu, Aiping; Song, Zhihua; Nakata, Kazuhiro; Liao, Jinsun; Zhou, Li

    2015-01-01

    Highlights: • Friction stir butt welding of titanium alloy Ti6Al4V and aluminum alloy A6061-T6. • Welding parameters affect interfacial microstructure of the joint. • Welding parameters affect the mechanical property of joint and fracture position. • Joining mechanism of Ti6Al4V/A6061 dissimilar alloys by FSW is investigated. - Abstract: Titanium alloy Ti6Al4V and aluminum alloy 6061 dissimilar material joints were made with friction stir welding (FSW) method. The effects of welding parameters, including the stir pin position, the rotating rate and the travel speed of the tool, on the interface and the properties of the joints were investigated. The macrostructure of the joints and the fracture surfaces of the tensile test were observed with optical microscope and scanning electron microscope (SEM). The interface reaction layer was investigated with transmission electron microscopy (TEM). The factors affecting the mechanical properties of the joints were discussed. The results indicated that the tensile strength of the joints and the fracture location are mainly dependent on the rotating rate, and the interface and intermetallic compound (IMC) layer are the governing factor. There is a continuous 100 nm thick TiAl 3 IMC at the interface when the rotating rate is 750 rpm. When the welding parameters were appropriate, the joints fractured in the thermo-mechanically affected zone (TMAZ) and the heat affected zone (HAZ) of the aluminum alloy and the strength of the joints could reach 215 MPa, 68% of the aluminum base material strength, as well as the joint could endure large plastic deformation

  17. Modification of surface morphology of Ti6Al4V alloy manufactured by Laser Sintering

    Science.gov (United States)

    Draganovská, Dagmar; Ižariková, Gabriela; Guzanová, Anna; Brezinová, Janette; Koncz, Juraj

    2016-06-01

    The paper deals with the evaluation of relation between roughness parameters of Ti6Al4V alloy produced by DMLS and modified by abrasive blasting. There were two types of blasting abrasives that were used - white corundum and Zirblast at three levels of air pressure. The effect of pressure on the value of individual roughness parameters and an influence of blasting media on the parameters for samples blasted by white corundum and Zirblast were evaluated by ANOVA. Based on the measured values, the correlation matrix was set and the standard of correlation statistic importance between the monitored parameters was determined from it. The correlation coefficient was also set.

  18. Laser Powder Cladding of Ti-6Al-4V α/β Alloy

    OpenAIRE

    Samar Reda Al-Sayed Ali; Abdel Hamid Ahmed Hussein; Adel Abdel Menam Saleh Nofal; Salah Elden Ibrahim Hasseb Elnaby; Haytham Abdelrafea Elgazzar; Hassan Abdel Sabour

    2017-01-01

    Laser cladding process was performed on a commercial Ti-6Al-4V (α + β) titanium alloy by means of tungsten carbide-nickel based alloy powder blend. Nd:YAG laser with a 2.2-KW continuous wave was used with coaxial jet nozzle coupled with a standard powder feeding system. Four-track deposition of a blended powder consisting of 60 wt % tungsten carbide (WC) and 40 wt % NiCrBSi was successfully made on the alloy. The high content of the hard WC particles is intended to enhance the abrasion resist...

  19. Dynamic globularization of a-phase in Ti6Al4V alloy during hot compression

    CSIR Research Space (South Africa)

    Mutombo, K

    2013-12-01

    Full Text Available composition dependence of the martensite start temperature (Ms) has been done for Ti-Fe, Ti-Cr, Ti-Mo, Ti-V, Ti-Nb, Ti-Zr and Ti-Al alloys [1], [2]. The beneficial effect on the formation of hexagonal-structured martensite (α′) of Al, Mn, Cr, Sn and Fe... alloying elements, has been discussed by Lin et al [4]. However, the formation of the orthorhombic-structured martensite (α′′) which is favoured by elements such as Nb, Mo, Zr, W and V (strong β stabilizers) or H (a strong β stabilizer), has been reported...

  20. Environmentally clean micromilling of electron beam melted Ti6Al4V

    DEFF Research Database (Denmark)

    Bruschi, S.; Tristo, G.; Rysava, Z.

    2016-01-01

    The paper is aimed at evaluating the performances of Minimum Quantity Lubrication (MQL), dry cutting and cryogenic cooling when applied to the micro-milling of Ti6Al4V titanium alloy samples obtained by Additive Manufacturing (AM) using the Electron Beam Melting (EBM) technology. The micro...... alterations, in order to prove the impact of clean cutting conditions when applied to micro-machining of a AM titanium alloy of biomedical interest. It is shown that dry cutting assures the same performances of MQL, representing then the most suitable option to decrease the environmental impact...

  1. Characterization of the direct metal laser sintered Ti6Al4V Components

    CSIR Research Space (South Africa)

    Chauke, L

    2013-09-01

    Full Text Available using the DMLS method. Emphasis was made on internal and external flaws generated during layer by layer building 2. Experimental procedure Ti6Al4V dog-borne sample produced by DMLS powder bed method is schematically shown in Figure 1. The EONSINT M...270 equipment [10] was used for the production of dog-bone samples. The sample gauge length, breath and width are given in Figure 1. Tensile properties, hardness profile, microstructure analysis of the as received and heat treated samples were...

  2. Carbon fiber reinforced magnesium alloy in a Ti-6Al-4V shell

    Directory of Open Access Journals (Sweden)

    Astanin Vasily

    2017-01-01

    Full Text Available Continuous carbon fiber reinforced magnesium alloy pieces in SMC Ti-6Al-4V shell have been fabricated using pressure infiltration. Similar temperatures (~700°C for superplastic formation of the shell and melting of the alloy allow this to be done in one step. The quality of infiltration of the molten alloys is found to be proportional to load. A limiting parameter in increasing the infiltration pressure is the strength of the welded bonds. Structure, fracture parameters and mechanical properties are discussed.

  3. Ti-6Al-4V electron beam weld qualification using laser scanning confocal microscopy

    International Nuclear Information System (INIS)

    Wanjara, P.; Brochu, M.; Jahazi, M.

    2005-01-01

    Processing conditions for manufacturing Ti-6Al-4V components by welding using an electron beam source are known to influence the transformation microstructure in the narrow fusion and heat-affected zones of the weld region. This work examined the effect of multiple-sequence welding on the characteristics of the transformed beta microstructure, using laser scanning confocal microscopy to resolve the Widmanstaetten alpha-beta structure in the fusion zone. The evolution in the alpha interlamellar spacing and plate thickness with processing was then related to microhardness measurements in the weld region

  4. Structure of Ti-6Al-4V nanostructured titanium alloy joint obtained by resistance spot welding

    Energy Technology Data Exchange (ETDEWEB)

    Klimenov, V. A., E-mail: klimenov@tpu.ru [Tomsk State University of Architecture and Building, 2 Solyanaya Sq, Tomsk, 634003 (Russian Federation); National Research Tomsk Polytechnic University, 30 Lenin Av., Tomsk, 634050 (Russian Federation); Kurgan, K. A., E-mail: kirill-k2.777@mail.ru [Tomsk State University of Architecture and Building, 2 Solyanaya Sq, Tomsk, 634003 (Russian Federation); Chumaevskii, A. V., E-mail: tch7av@gmail.com [Institute of Strength Physics and Materials Science, Siberian Branch of the Russian Academy of Sciences, 2/4 Akademicheskii pr., Tomsk, 634021 (Russian Federation); Klopotov, A. A., E-mail: klopotovaa@tsuab.ru [Tomsk State University of Architecture and Building, 2 Solyanaya Sq, Tomsk, 634003 (Russian Federation); National Research Tomsk State University, 36 Lenin Ave., Tomsk, 634050 (Russian Federation); Gnyusov, S. F., E-mail: gnusov@rambler.ru [National Research Tomsk Polytechnic University, 30 Lenin Av., Tomsk, 634050 (Russian Federation)

    2016-01-15

    The structure of weld joints of the titanium alloy Ti-6Al-4V in the initial ultrafine-grained state, obtained by resistance spot welding, is studied using the optical and scanning electron microscopy method and the X-ray structure analysis. The carried out studies show the relationship of the metal structure in the weld zone with main joint zones. The structure in the core zone and the heat affected zone is represented by finely dispersed grains of needle-shaped martensite, differently oriented in these zones. The change in the microhardness in the longitudinal section of the weld joint clearly correlates with structural changes during welding.

  5. Influence of trace boron addition on the directional solidification characteristics of Ti-6Al-4V

    International Nuclear Information System (INIS)

    Srinivasan, Raghavan; Tamirisakandala, Sesh

    2010-01-01

    Trace boron addition to several titanium alloys results in a reduction in the as-cast grain size by an order of magnitude. TiB needles are observed along the prior beta grain boundaries and not the grain interior in these alloys, indicating that TiB needles are not sites for the heterogeneous nucleation of beta grains. This study seeks to understand the influence of the growth rate R on microstructure evolution and grain refinement in Ti-6Al-4V-0.1B alloy using directional solidification experiments and microstructural characterization.

  6. An Assessment of Subsurface Residual Stress Analysis in SLM Ti-6Al-4V

    Directory of Open Access Journals (Sweden)

    Tatiana Mishurova

    2017-03-01

    Full Text Available Ti-6Al-4V bridges were additively fabricated by selective laser melting (SLM under different scanning speed conditions, to compare the effect of process energy density on the residual stress state. Subsurface lattice strain characterization was conducted by means of synchrotron diffraction in energy dispersive mode. High tensile strain gradients were found at the frontal surface for samples in an as-built condition. The geometry of the samples promotes increasing strains towards the pillar of the bridges. We observed that the higher the laser energy density during fabrication, the lower the lattice strains. A relief of lattice strains takes place after heat treatment.

  7. Plastic flow instability and multiple necking of Ti-6Al-4V during superplastic flow

    International Nuclear Information System (INIS)

    Arieli, A.; Rosen, A.

    1976-01-01

    Stress-strain curves obtained at constant crosshead velocity tensile tests of Ti--6Al--4V sheets at different temperatures show different behavior. The flow stress does not decrease continuously, suggesting that necking occurs at various locations along the gauge length. Metallography showed regions of small, diffused necks. It is suggested that the superplasticity is related to the resistance to neck growth rather than the resistance to neck formation, and that neck formation/growth is controlled by the mutual action of strain hardening and strain rate sensitivity

  8. Microstructural Evolution of Ti-6Al-4V during High Strain Rate Conditions of Metal Cutting

    Science.gov (United States)

    Dong, Lei; Schneider, Judy

    2009-01-01

    The microstructural evolution following metal cutting was investigated within the metal chips of Ti-6Al-4V. Metal cutting was used to impose a high strain rate on the order of approx.10(exp 5)/s within the primary shear zone as the metal was removed from the workpiece. The initial microstructure of the parent material (PM) was composed of a bi-modal microstructure with coarse prior grains and equiaxed primary located at the boundaries. After metal cutting, the microstructure of the metal chips showed coarsening of the equiaxed primary grains and lamellar. These metallographic findings suggest that the metal chips experienced high temperatures which remained below the transus temperature.

  9. Grain refinement of AZ91D magnesium alloy by a new Mg–50%Al4C3 master alloy

    International Nuclear Information System (INIS)

    Liu, Shengfa; Chen, Yang; Han, Hui

    2015-01-01

    A novel and simple method for preparing Mg–50%Al 4 C 3 (hereafter in wt.%) master alloy has been developed by powder in-situ synthesis process under argon atmosphere. X-ray diffraction (XRD), scanning electron microscope (SEM) and energy dispersive X-ray spectroscopy (EDS) results show the existence of Al 4 C 3 particles in this master alloy. After adding 1.8% Mg–50%Al 4 C 3 master alloy, the average grain size of α-Mg decreased from 360 μm to 154 μm. Based on the DTA test results and calculation of the planar disregistry between Al 4 C 3 and α-Mg, Al 4 C 3 particles located in the central regions of magnesium grains can act as the heterogeneous nucleus of primary α-Mg phase

  10. Modelling of Mechanical Behavior at High Strain Rate of Ti-6al-4v Manufactured By Means of Direct Metal Laser Sintering Technique

    Science.gov (United States)

    Iannitti, Gianluca; Bonora, Nicola; Gentile, Domenico; Ruggiero, Andrew; Testa, Gabriel; Gubbioni, Simone

    2017-06-01

    In this work, the mechanical behavior of Ti-6Al-4V obtained by additive manufacturing technique was investigated, also considering the build direction. Dog-bone shaped specimens and Taylor cylinders were machined from rods manufactured by means of the EOSSINT M2 80 machine, based on Direct Metal Laser Sintering technique. Tensile tests were performed at strain rate ranging from 5E-4 s-1 to 1000 s-1 using an Instron electromechanical machine for quasistatic tests and a Direct-Tension Split Hopkinson Bar for dynamic tests. The mechanical strength of the material was described by a Johnson-Cook model modified to account for stress saturation occurring at high strain. Taylor cylinder tests and their corresponding numerical simulations were carried out in order to validate the constitutive model under a complex deformation path, high strain rates, and high temperatures.

  11. Microstructure and Corrosion Behavior of Laser Synthesized Cobalt Based Powder on Ti-6Al-4V

    Science.gov (United States)

    Adesina, O. S.; Popoola, A. P. I.; Pityana, S. L.; Oloruntoba, D. T.

    2018-05-01

    The corrosion behavior of titanium alloys when used for various dynamic offshore components has been a major concern of titanium drilling risers in deepwater energy extraction. A way of achieving specified requirement is the development of coatings suitable to protect the base material against corrosion. In this work, laser cladding technique which is known as a leading edge due to its distinctive properties and outcomes was used in synthesizing Co-based powder on titanium alloy. The processing parameters used were laser power of 900W; scan speed of 0.6 to 1.2 m/min; powderfeedrate1.0g/min;beamspotsize3mm;gasflowrate1.2L/min.The effects of cobalt addition and laser parameters on corrosion behavior of laser clad Ti6AL4V coating in 0.5M sulfuric medium were investigated using linear potentiodynamic polarization. The changes in microstructure and corrosion behavior were analyzed using scanning electron microscopy (SEM) while the X –ray diffraction (XRD) indicates the intermetallics in the coatings. Results showed that the coatings displayed good metallurgical bonding with dendritic formations between the coatings and the substrate. The anodic current density increased with lower scan speed. However, the corrosion current densities of laser-clad samples were lower than Ti6Al4V alloy.

  12. Fracture Mechanics Testing of Titanium 6AL-4V in AF-M315E

    Science.gov (United States)

    Sampson, J. W.; Martinez, J.; McLean, C.

    2016-01-01

    The Green Propellant Infusion Mission (GPIM) will demonstrate the performance of AF-M315E monopropellant on orbit. Flight certification requires a safe-life analysis of the titanium alloy fuel tank to ensure inherent processing flaws will not cause failure during the design life of the tank. Material property inputs for this analysis require testing to determine the stress intensity factor for environment-assisted cracking (KEAC) of Ti 6Al-4V in combination with the AF-M315E monopropellant. Testing of single-edge notched, or SE(B), specimens representing the bulk tank membrane and weld material were performed in accordance with ASTM E1681. Specimens with fatigue pre-cracks were loaded into test fixtures so that the crack tips were exposed to AF-M315E at 50 C for a duration of 1,000 hours. Specimens that did not fail during exposure were opened to inspect the crack surfaces for evidence of crack growth. The threshold stress intensity value, KEAC, is the highest applied stress intensity that produced neither a failure of the specimen during the exposure nor showed evidence of crack growth. The threshold stress intensity factor for environment-assisted cracking of the Ti 6Al-4V forged tank material was found to be at least 22 ksivin and at least 31 ksivin for the weld material when exposed to AF-M315E monopropellant.

  13. Fracture Growth Testing of Titanium 6AL-4V in AF-M315E

    Science.gov (United States)

    Sampson, Jeffrey W.; Martinez, Jonathan; McLean, Christopher

    2015-01-01

    The Green Propellant Infusion Mission (GPIM) will demonstrate the performance of AF-M315E monopropellant in orbit. Flight certification requires a safe-life analysis of the titanium alloy fuel tank to ensure inherent flaws will not cause failure during the design life. Material property inputs for this analysis require testing to determine the stress intensity factor for environmentally-assisted cracking (K (sub EAC)) of Ti 6Al-4V in combination with the AF-M315E monopropellant. Testing of single-edge notched specimens SE(B) representing the bulk tank membrane and weld material were performed in accordance with ASTM E1681. Specimens with fatigue pre-cracks were loaded into test fixtures so that the crack tips were exposed to the monopropellant at 50 degrees Centigrade for a duration of 1,000 hours. Specimens that did not fail during exposure were opened to inspect the crack surfaces for evidence of crack growth. The threshold stress intensity value, KEAC, is the highest applied stress intensity that produced neither a failure of the specimen during the exposure nor showed evidence of crack growth. The threshold stress intensity factor of the Ti 6Al-4V forged tank material when exposed to AF-M315E monopropellant was found to be at least 22.0 kilopounds per square inch. The stress intensity factor of the weld material was at least 31.3 kilopounds per square inch.

  14. Weldability of Al4C3-Al composites via diffusion welding technique

    International Nuclear Information System (INIS)

    Arik, Halil; Aydin, Mustafa; Kurt, Adem; Turker, Mehmet

    2005-01-01

    In this study, Al-Al 4 C 3 composites, produced by powder metallurgy in situ techniques, were joined by diffusion welding technique at 250 MPa pressure with various welding temperatures and durations. Microstructures and shear strengths of the joined areas were determined. Al powders were mixed with 2% carbon black and milled in a high energy ball mill (mechanical alloying) for up to 20 h. In order to obtain cylindrical blanks with 10 mm in diameter and 15 mm in height, powders were compacted in a single action press at 1000 MPa. Samples were sintered in Ar atmosphere at 650 deg C and metal matrix composite (MMC) containing 8% Al 4 C 3 particles were produced. Products were then joined to each other by using diffusion welding techniques. Scanning electron microscopy examination was carried out on the welded interfaces and shear tests were conducted to the sample interfaces to find out the effect of welding temperatures and duration on the weldability properties. It was found that high welding temperatures resulted in increase of both joined strength and shear properties. However, increase in welding duration did not make any detectable changes. Results indicated that MMC could be joined by diffusion welding technique successfully with the 88% strength of base material

  15. Characterization and Bone Differentiation of Nanoporous Structure Fabricated on Ti6Al4V Alloy

    Directory of Open Access Journals (Sweden)

    Yingmin Su

    2015-01-01

    Full Text Available The optimal temperature for the alkaline treatment and subsequent heat treatment is determined to optimize the nanoporous structures formed on Ti6Al4V titanium alloy plates. Surface characterization of the alkali-heat treated samples was performed by scanning electron microscopy, atomic force microscopy, X-ray photoelectron spectroscopy, and X-ray diffraction. The effects of heating temperatures on albumin adhesion, rat bone marrow mesenchymal stem cells (BMMSCs adhesion, alkaline phosphatase activity, osteocalcin production, calcium deposition, and Runx2 mRNA expression were evaluated. The nanotopography, surface chemistry, and surface roughness were unchanged even after heat treatments at 200, 400, and 600°C. Only the amorphous sodium titanate phase changed, increasing with the temperature of the heat treatments, which played a crucial role in promoting superior cell adhesion on the nanoporous surface compared with the sodium hydrogen titanate obtained by a single alkali treatment. The heat treatment at 800°C did not enhance cell attachment on the surface because the nanostructure was dramatically destroyed with the reappearance of Al and V. This study reveals that nanoporous structures with amorphous sodium titanate were fabricated on Ti6Al4V surface through an amended alkali-heat treatment process to improve BMMSCs adhesion.

  16. Evaluation of shot peening on the fatigue strength of anodized Ti-6Al-4V alloy

    Directory of Open Access Journals (Sweden)

    Costa Midori Yoshikawa Pitanga

    2006-01-01

    Full Text Available The increasingly design requirements for modern engineering applications resulted in the development of new materials with improved mechanical properties. Low density, combined with excellent weight/strength ratio as well as corrosion resistance, make the titanium attractive for application in landing gears. Fatigue control is a fundamental parameter to be considered in the development of mechanical components. The aim of this research is to analyze the fatigue behavior of anodized Ti-6Al-4V alloy and the influence of shot peening pre treatment on the experimental data. Axial fatigue tests (R = 0.1 were performed, and a significant reduction in the fatigue strength of anodized Ti-6Al-4V was observed. The shot peening superficial treatment, which objective is to create a compressive residual stress field in the surface layers, showed efficiency to increase the fatigue life of anodized material. Experimental data were represented by S-N curves. Scanning electron microscopy technique (SEM was used to observe crack origin sites.

  17. Surface hardening of Ti-6Al-4V alloy by hydrogenation

    International Nuclear Information System (INIS)

    Wu, T.I.; Wu, J.K.

    1991-01-01

    Thermochemical processing is an advanced method to enhance the fabricability and mechanical properties of titanium alloys. In this process hydrogen is added to the titanium alloy as a temporary alloying element. Hydrogen addition lowers the β transus temperature of titanium alloy and stabilizes the β phase. The increased amount of β phase in hydrogen-modified titanium alloys reduces the grain growth rate during eutectoid β → α + hydride reaction. Hydrogen was added to the titanium alloy by holding it at a relatively high temperature in a hydrogen gaseous environment in previous studies. Pattinato reported that Ti-6Al-4V alloy can react with hydrogen gas at ambient temperature and cause a serious hydrogen embrittlement problem. The hydrogen must be removed to a low allowable concentration in a vacuum system after the hydrogenation process. The present study utilized an electrochemical technique to dissolve hydrogen into titanium alloy to replace the hydrogen environment in thermochemical processing. In this paper microstructures and hardnesses of this new processed Ti-6Al-4V alloy are reported

  18. Wear behaviour of nitrogen-implanted and nitrided Ti-6Al-4V alloy

    International Nuclear Information System (INIS)

    Martinella, R.; Giovanardi, S.; Chevallard, G.; Villani, M.; Molinari, A.; Tosello, C.

    1985-01-01

    The comparison between the wear behaviour of nitrogen-implanted Ti-6Al-4V alloy and that of nitrided Ti-6Al-4V alloy is reported. Both treatments were carried out at temperatures from 573 to 973 K on lapped surfaces; in order to compare roughness effects, nitriding was also carried out on rougher samples. An improvement in wear resistance for lapped surfaces was noted after implantation at 573 K or higher temperatures and after nitriding at temperatures over 773 K only; however, at 873 K, nitriding was more effective than implantation. Rough nitrided surfaces showed better wear resistance than lapped nitrided surfaces or lapped implanted surfaces. Most probably the improvement in wear resistance on implanted samples is due to a reduction in friction induced by chemical modification of the surface as a result of oxide and TiN. Scanning electron microscopy observations which show subsurface voids and coalescence are in good agreement with a wear model previously reported. As implantation preserves the surface finish, a possible application is suggested. (Auth.)

  19. Effect of cryogenic treatment on the plastic property of Ti-6Al-4V titanium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Gu, K. X. [Key Laboratory of Cryogenics, TIPC, Chinese Academy of Sciences, Beijing 100190, China and University of Chinese Academy of Sciences, Beijing 100049 (China); Wang, J. J.; Yuan, Z.; Zhang, H. [Key Laboratory of Cryogenics, TIPC, Chinese Academy of Sciences, Beijing 100190 (China); Li, Z. Q.; Zhao, B. [AVIC Beijing Aeronautical Manufacturing Technology Research Institute, Beijing 100024 (China)

    2014-01-27

    The effect of cryogenic treatment on the plastic property of Ti-6Al-4V plate was studied in the present work. After cryogenic treatment, the low temperature temper at 180 ▭ was conducted in one of the groups and the results were compared with that of the untreated and cryotreated ones. The SLX series program controlled cryogenic equipment was used for the cryogenic treatment. The tensile tests were conducted by universal tensile testing machine and parameters of elongation and area reduction were used to evaluate plastic property. The scanning electron microscope was used to study the morphology of microstructure and fracture surface. The results show that after cryogenic treatment alone the elongation increased 10.6% and the area reduction increased 13.5% while the strength reduced to a small extent. Cryogenic treatment followed with low temperature temper increased the elongation and area reduction just by the extent of 4.7% and 9.5%. It means that the additional low temperature temper after cryogenic is not beneficial to the tensile properties of Ti-6Al-4V alloy. The examination of microstructure by scanning electron microscopy revealed that cryogenic treatment reduced the content of β phase particles which is the main reason for the improvement in plasticity.

  20. Influence of Material Microstructures in Micromilling of Ti6Al4V Alloy

    Directory of Open Access Journals (Sweden)

    Claudio Giardini

    2013-09-01

    Full Text Available In the most recent decades the introduction of unconventional machining processes allowed the development of micromachining techniques. In this work, the influence of material microstructures on the micromilling process was investigated. Ti6Al4V alloy was selected as workpiece material since it is a very common material for micro applications and because its duplex microstructure can be easily changed by proper thermal treatments. Four different microstructures (namely bimodal, fully equiaxed, fully lamellar and mill annealed were obtained through recrystallization annealing treatments carried out at different times and temperatures. The mechanical properties of the samples were assessed by microhardness measurements. Nano-indentations were also performed on single grains to understand how the different hardness of phases and structures present in the Ti6Al4V alloy can affect the micromilling process. Microchannels using two flute flat end mills with a diameter equal to 200 µm were realized on the treated samples. Two different feed-per-tooth values were used during the tests. Cutting force, channel shape and burr dimension were investigated. Morphological and energy dispersive spectroscopy (EDS analyses were performed on tools by means of a scanning electron microscope (SEM: in this way the phenomena mainly influencing the tool status were also identified. Lower cutting forces and reduced tool wear were observed when working fully lamellar microstructures compared to the other ones.

  1. Roughness Influence on Initiation of Fretting Fatigue Scar of Ti-6Al-4V Alloy

    Science.gov (United States)

    Capitanu, L.; Badita, L. L.; Florescu, V.; Tiganesteanu, C.

    2018-01-01

    This paper reports on the experimental studies undertaken to detect the early stage when appears the fretting wear of the Ti-6Al-4V alloy used for the hip prostheses. Wear is a critical aspect for estimating the fretting fatigue. Studies were performed on samples of special shape, in order to be able to study the influence of in contact surfaces roughness on the durability to fretting. Fretting buffers, with roughnesses Ra of the contact surface of 0.015 and 0.045 μm, and Ti-6Al-4V samples with roughnesses Ra = 0.045 μm, Ra = 0.075 μm and Ra = 0.19 μm, were used. Testing periods of 3 seconds, 1 minute and 5 minutes were selected to capture the moment of the fretting scar appearance, long before these initiate the eventual fretting cracking. Simultaneously with fretting wear of the surface, the friction coefficient was also measured. From the in time evolution determinations of the fretting wear, it resulted that, under the experimental conditions used, the minimum wear occurs at a certain value of the roughness and not at the minimum roughness. Surprisingly, the minimum friction coefficient does not coincide with the minimum fretting wear.

  2. Fabrication Of Scaffolds From Ti6Al4V Powders Using The Computer Aided Laser Method

    Directory of Open Access Journals (Sweden)

    Dobrzański L.A.

    2015-06-01

    Full Text Available The aim of the research, the results of which are presented in the paper, is to fabricate, by Selective Laser Melting (SLM, a metallic scaffold with Ti6Al4V powder based on a virtual model corresponding to the actual loss of a patient’s craniofacial bone. A plaster cast was made for a patient with a palate recess, and the cast was then scanned with a 3D scanner to create a virtual 3D model of a palate recess, according to which a 3D model of a solid implant was created using specialist software. The virtual 3D solid implant model was converted into a 3D porous implant model after designing an individual shape of the unit cell conditioning the size and three-dimensional shape of the scaffold pores by multiplication of unit cells. The data concerning a virtual 3D porous implant model was transferred into a selective laser melting (SLM device and a metallic scaffold was produced from Ti6Al4V powder with this machine, which was subjected to surface treatment by chemical etching. An object with certain initially adopted assumptions, i.e. shape and geometric dimensions, was finally achieved, which perfectly matches the patient bone recesses. The scaffold created was subjected to micro-and spectroscopic examinations.

  3. The Effect of Friction Stir Welding on Corrosion Behavior of Ti-6Al-4V

    Science.gov (United States)

    Nasresfahani, Ali Reza; Soltanipur, Abdol Reza; Farmanesh, Khosro; Ghasemi, Ali

    2017-09-01

    Fusion welding can deteriorate corrosion behavior of Ti-6Al-4V alloy. However, the use of friction stir welding leads to a more appropriate corrosion resistance. In this study, the corrosion resistance of welded zones of Ti-6Al-4V alloy using friction stir welding technique is evaluated. For these purposes, the study of structural characteristics using SEM and FESEM equipped with EDS micro-analyses was conducted. Micro-hardness test was also employed to estimate the hardness of welded zones. Corrosion behavior was investigated by a potentiostat instrument. SEM micrographs, EDS and XRD analyses confirmed non-uniformity of chemical composition within the welded zones. The results reveal that the stir zone contains typical alpha and prior beta phases. Nevertheless, thermomechanical zone included equiaxed and bimodal lamellae structure. Furthermore, the presence of different types of phases and microstructure in the thermomechanical zone led to reduced corrosion resistance. The corresponding values of corrosion current density in the stir zone, thermomechanical zone and base metal were 0.048, 0.55 and 0.032 µA, respectively. Corresponding corrosion potential for these zones was estimated as -207, -110 and -157 mV. Evidently, the results show that corrosion resistance of thermomechanical zone is less than that of the stir zone and both zones have lower value than the base metal.

  4. Tribological behavior of Ti6Al4V cellular structures produced by Selective Laser Melting.

    Science.gov (United States)

    Bartolomeu, F; Sampaio, M; Carvalho, O; Pinto, E; Alves, N; Gomes, J R; Silva, F S; Miranda, G

    2017-05-01

    Additive manufacturing (AM) technologies enable the fabrication of innovative structures with complex geometries not easily manufactured by traditional processes. Regarding metallic cellular structures with tailored/customized mechanical and wear performance aiming to biomedical applications, Selective Laser Melting (SLM) is a remarkable solution for their production. Focusing on prosthesis and implants, in addition to a suitable Young's modulus it is important to assess the friction response and wear resistance of these cellular structures in a natural environment. In this sense, five cellular Ti6Al4V structures with different open-cell sizes (100-500µm) were designed and produced by SLM. These structures were tribologicaly tested against alumina using a reciprocating sliding ball-on-plate tribometer. Samples were submerged in Phosphate Buffered Saline (PBS) fluid at 37°C, in order to mimic in some extent the human body environment. The results showed that friction and wear performance of Ti6Al4V cellular structures is influenced by the structure open-cell size. The higher wear resistance was obtained for structures with 100µm designed open-cell size due to the higher apparent area of contact to support tribological loading. Copyright © 2017 Elsevier Ltd. All rights reserved.

  5. High performance Ti-6Al-4V + TiC alloy by blended elemental powder metallurgy

    International Nuclear Information System (INIS)

    Fujii, H.; Yamazaki, T.; Horiya, T.; Takahashi, K.

    1993-01-01

    The blended elemental powder metallurgy (BE) of titanium alloys is one of the most cost saving technologies, in which the blending of titanium powder and alloying element powders (or master alloy powders), precise compaction at room temperature, and consolidation are conducted in turn. In addition to some economical and material saving advantages, the BE has a noteworthy feature, that is, the synthesis of special alloy systems which are difficult to be produced by the ingot metallurgy. A particle or fiber reinforced metal matrix composite (MMC) is one of the examples, and the addition of TiC particles to the extensively used Ti-6Al 4V has succeeded in obtaining higher tensile strength, Young's modulus, and elevated temperature properties. However, the raising up of some properties sometimes deteriorates other ones in MMC, and it often prevents the practical use. In this research work, the improvement of tensile ductility and fatigue properties of Ti-6Al-4V+TiC alloys without lowering other mechanical properties is aimed through the microstructural control

  6. Feasibility study of the production of biomedical Ti-6Al-4V alloy by powder metallurgy.

    Science.gov (United States)

    Bolzoni, L; Ruiz-Navas, E M; Gordo, E

    2015-04-01

    Titanium and its alloys are characterized by an exceptional combination of properties like high strength, good corrosion resistance and biocompatibility which makes them suitable materials for biomedical prosthesis and devices. The wrought Ti-6Al-4V alloy is generally favored in comparison to other metallic biomaterials due to its relatively low elastic modulus and it has been long used to obtain products for biomedical applications. In this work an alternative route to fabricate biomedical implants made out of the Ti-6Al-4V alloy is investigated. Specifically, the feasibility of the conventional powder metallurgy route of cold uniaxial pressing and sintering is addressed by considering two types of powders (i.e. blended elemental and prealloyed). The characterization of physical properties, chemical analysis, mechanical behavior and microstructural analysis is carried out in-depth and the properties are correlated among them. On the base of the results found, the produced alloys are promising materials for biomedical applications as well as cheaper surgical devices and tools. Copyright © 2015 Elsevier B.V. All rights reserved.

  7. Rupture Predictions of Notched Ti-6Al-4V Using Local Approaches

    Directory of Open Access Journals (Sweden)

    Mirco Peron

    2018-04-01

    Full Text Available Ti-6Al-4V has been extensively used in structural applications in various engineering fields, from naval to automotive and from aerospace to biomedical. Structural applications are characterized by geometrical discontinuities such as notches, which are widely known to harmfully affect their tensile strength. In recent years, many attempts have been done to define solid criteria with which to reliably predict the tensile strength of materials. Among these criteria, two local approaches are worth mentioning due to the accuracy of their predictions, i.e., the strain energy density (SED approach and the theory of critical distance (TCD method. In this manuscript, the robustness of these two methods in predicting the tensile behavior of notched Ti-6Al-4V specimens has been compared. To this aim, two very dissimilar notch geometries have been tested, i.e., semi-circular and blunt V-notch with a notch root radius equal to 1 mm, and the experimental results have been compared with those predicted by the two models. The experimental values have been estimated with low discrepancies by either the SED approach and the TCD method, but the former results in better predictions. The deviations for the SED are in fact lower than 1.3%, while the TCD provides predictions with errors almost up to 8.5%. Finally, the weaknesses and the strengths of the two models have been reported.

  8. Microstructure and tensile properties after thermohydrogen processing of Ti-6 Al-4V.

    Science.gov (United States)

    Guitar, A; Vigna, G; Luppo, M I

    2009-04-01

    Thermohydrogen processing (THP), a technique in which hydrogen is used as a temporary alloying element, can refine the microstructure and improve the final mechanical properties of the Ti-6 Al-4V alloy. THP allows microstructural modification of titanium alloys near net shape such as biomaterial components obtained by powder metallurgy and castings, since it does not require mechanical working. Two THP, called THP-A and THP-B, have been evaluated in samples of Ti-6Al-4V with a coarse and lamellar microstructure typical of castings and powder metallurgy. The THP-A is based in the eutectoid decomposition of the beta(H) phase to alpha phase and hydride phase. The THP-B is based in the isothermal decomposition of alpha('') martensite phase, obtained by quenching of hydrogenated samples. The refinement of the microstructure due to THP has been evaluated by means of optical and electron microscopy. Tensile tests showed that while both processes were able to increase the strength of the alloy as compared with the starting material, the ductility in samples subjected to THP-B was severely reduced.

  9. Exploring the influence of constitutive models and associated parameters for the orthogonal machining of Ti6Al4V

    Science.gov (United States)

    Pervaiz, S.; Anwar, S.; Kannan, S.; Almarfadi, A.

    2018-04-01

    Ti6Al4V is known as difficult-to-cut material due to its inherent properties such as high hot hardness, low thermal conductivity and high chemical reactivity. Though, Ti6Al4V is utilized by industrial sectors such as aeronautics, energy generation, petrochemical and bio-medical etc. For the metal cutting community, competent and cost-effective machining of Ti6Al4V is a challenging task. To optimize cost and machining performance for the machining of Ti6Al4V, finite element based cutting simulation can be a very useful tool. The aim of this paper is to develop a finite element machining model for the simulation of Ti6Al4V machining process. The study incorporates material constitutive models namely Power Law (PL) and Johnson – Cook (JC) material models to mimic the mechanical behaviour of Ti6Al4V. The study investigates cutting temperatures, cutting forces, stresses, and plastic strains with respect to different PL and JC material models with associated parameters. In addition, the numerical study also integrates different cutting tool rake angles in the machining simulations. The simulated results will be beneficial to draw conclusions for improving the overall machining performance of Ti6Al4V.

  10. Cone-beam computed tomography in children with cochlear implants: The effect of electrode array position on ECAP.

    Science.gov (United States)

    Lathuillière, Marine; Merklen, Fanny; Piron, Jean-Pierre; Sicard, Marielle; Villemus, Françoise; Menjot de Champfleur, Nicolas; Venail, Frédéric; Uziel, Alain; Mondain, Michel

    2017-01-01

    To assess the feasibility of using cone-beam computed tomography (CBCT) in young children with cochlear implants (CIs) and study the effect of intracochlear position on electrophysiological and behavioral measurements. A total of 40 children with either unilateral or bilateral cochlear implants were prospectively included in the study. Electrode placement and insertion angles were studied in 55 Cochlear ® implants (16 straight arrays and 39 perimodiolar arrays), using either CBCT or X-ray imaging. CBCT or X-ray imaging were scheduled when the children were leaving the recovery room. We recorded intraoperative and postoperative neural response telemetry threshold (T-NRT) values, intraoperative and postoperative electrode impedance values, as well as behavioral T (threshold) and C (comfort) levels on electrodes 1, 5, 10, 15 and 20. CBCT imaging was feasible without any sedation in 24 children (60%). Accidental scala vestibuli insertion was observed in 3 out of 24 implants as assessed by CBCT. The mean insertion angle was 339.7°±35.8°. The use of a perimodiolar array led to higher angles of insertion, lower postoperative T-NRT, as well as decreased behavioral T and C levels. We found no significant effect of either electrode array position or angle of insertion on electrophysiological data. CBCT appears to be a reliable tool for anatomical assessment of young children with CIs. Intracochlear position had no significant effect on the electrically evoked compound action potential (ECAP) threshold. Our CBCT protocol must be improved to increase the rate of successful investigations. Copyright © 2016 Elsevier Ireland Ltd. All rights reserved.

  11. A Comparative Study on Johnson Cook, Modified Zerilli-Armstrong and Arrhenius-Type Constitutive Models to Predict High-Temperature Flow Behavior of Ti-6Al-4V Alloy in α + β Phase

    Science.gov (United States)

    Cai, Jun; Wang, Kuaishe; Han, Yingying

    2016-03-01

    True stress and true strain values obtained from isothermal compression tests over a wide temperature range from 1,073 to 1,323 K and a strain rate range from 0.001 to 1 s-1 were employed to establish the constitutive equations based on Johnson Cook, modified Zerilli-Armstrong (ZA) and strain-compensated Arrhenius-type models, respectively, to predict the high-temperature flow behavior of Ti-6Al-4V alloy in α + β phase. Furthermore, a comparative study has been made on the capability of the three models to represent the elevated temperature flow behavior of Ti-6Al-4V alloy. Suitability of the three models was evaluated by comparing both the correlation coefficient R and the average absolute relative error (AARE). The results showed that the Johnson Cook model is inadequate to provide good description of flow behavior of Ti-6Al-4V alloy in α + β phase domain, while the predicted values of modified ZA model and the strain-compensated Arrhenius-type model could agree well with the experimental values except under some deformation conditions. Meanwhile, the modified ZA model could track the deformation behavior more accurately than other model throughout the entire temperature and strain rate range.

  12. Thermal expansion and lattice parameters of shaped metal deposited Ti-6Al-4V

    Energy Technology Data Exchange (ETDEWEB)

    Swarnakar, Akhilesh Kumar; Van der Biest, Omer [Katholieke Universiteit Leuven, MTM, Kasteelpark Arenberg 44, 3001 Leuven (Belgium); Baufeld, Bernd, E-mail: b.baufeld@sheffield.ac.uk [Katholieke Universiteit Leuven, MTM, Kasteelpark Arenberg 44, 3001 Leuven (Belgium)

    2011-02-10

    Research highlights: > Measurement of thermal expansion and of the lattice parameters of Ti-6Al-4V fabricated by shaped metal deposition up to 1100 {sup o}C. > The observation of alpha to beta transformation not reflected in the expansion but in the contraction curve is explained by non-equilibrium alpha phase of the SMD material. > Denuding of the {alpha} phase and enrichment of the {beta} phase of Vanadium due to high temperature experiments. > The unit cell volumes derived from lattice parameters measured by X-ray diffraction are at room temperature larger for the {alpha} than for the {beta} phase. With increasing temperature the unit cell volume of the {beta} phase increases stronger than the one of the {alpha} phase resulting in a similar unit cell volume at the {beta} transus temperature. - Abstract: Thermal expansion and lattice parameters are investigated up to 1100 deg. C for Ti-6Al-4V components, fabricated by shaped metal deposition. This is a novel additive layer manufacturing technique where near net-shape components are built by tungsten inert gas welding. The as-fabricated SMD Ti-6Al-4V components exhibit a constant coefficient of thermal expansion of 1.17 x 10{sup -5} K{sup -1} during heating up to 1100 {sup o}C, not reflecting the {alpha} to {beta} phase transformation. During cooling a stalling of the contraction is observed starting at the {beta} transus temperature. These high temperature experiments denude the {alpha} phase of V and enrich the {beta} phase. The development of the lattice parameters in dependence on temperature are observed with high temperature X-ray diffraction. The unit cell volumes derived from these parameters are at room temperature larger for the {alpha} than for the {beta} phase. With increasing temperature the unit cell volume of the {beta} phase increases stronger than the one of the {alpha} phase resulting in a similar unit cell volume at the {beta} transus temperature. These observations are interpreted as an

  13. N +-implantation induced enhanced adhesion in WC1-x/Ti-6Al-4V

    Science.gov (United States)

    Laidani, Nadhira; Dorigoni, Carla; Miotello, Antonio

    1996-12-01

    In this work, the potentiality of the N +-implantation to promote adhesion in WC1-x/Ti-6Al-4V bilayers has been investigated. The WC 1- x films were deposited by rf sputtering in Ar discharge. N +-implantations were performed at 160 keV with ion dose ranging from 5 × 10 15 to 2 × 10 17N +/cm 2. The implantations have been carried out at two sample temperatures: 363 K and 423 K. Adhesion strength was measured by means of the scratch test in conjunction with scanning electron microscopy and energy dispersive spectrometry (EDS). Auger electron spectroscopy (AES), Rutherford backscattering spectrometry (RBS) and X-ray diffraction (XRD) analyses were used to study the chemical, compositional and structural changes of the WC1-x/Ti-6Al-4V interface. As a general result, N +-implantation modifies the adhesion failure mechanism which from adhesive, before implantation, becomes cohesive. The implantation temperature had a strong effect on the critical loads Lc. N +-implantation at 423 K resulted in a slight increase of Lc, from 2N (unimplanted systems) to 5N for all ion doses. This weak improvement of the adhesion strength was associated with the particular interface processes which allowed C, but not W, mixing into the substrate. In this case, TiC bondings formed which contributed to the substrate embrittlement. When the implantations were carried out at 363 K, both C and W underwent mixing with Ti-6Al-4V: this favoured not only an interface composition grading but also a graded chemistry across the interface, with a strong increase of Lc for low ion dose ( Lc = 14N for 1 × 10 16 N +/cm 2). Implantation with higher doses (5 × 10 16N -/cm 2 and 2 × 10 17N +/cm 2) exhibited lower efficiency ( Lc = 7N for 2 × 10 17 N +/cm 2). This ion dose dependence of the adhesion strength was attributed to the formation of different phases across the interface, probably structurally incompatible.

  14. On the Process-Related Rivet Microstructural Evolution, Material Flow and Mechanical Properties of Ti-6Al-4V/GFRP Friction-Riveted Joints

    Directory of Open Access Journals (Sweden)

    Natascha Z. Borba

    2017-02-01

    Full Text Available In the current work, process-related thermo-mechanical changes in the rivet microstructure, joint local and global mechanical properties, and their correlation with the rivet plastic deformation regime were investigated for Ti-6Al-4V (rivet and glass-fiber-reinforced polyester (GF-P friction-riveted joints of a single polymeric base plate. Joints displaying similar quasi-static mechanical performance to conventional bolted joints were selected for detailed characterization. The mechanical performance was assessed on lap shear specimens, whereby the friction-riveted joints were connected with AA2198 gussets. Two levels of energy input were used, resulting in process temperatures varying from 460 ± 130 °C to 758 ± 56 °C and fast cooling rates (178 ± 15 °C/s, 59 ± 15 °C/s. A complex final microstructure was identified in the rivet. Whereas equiaxial α-grains with β-phase precipitated in their grain boundaries were identified in the rivet heat-affected zone, refined α′ martensite, Widmanstätten structures and β-fleck domains were present in the plastically deformed rivet volume. The transition from equiaxed to acicular structures resulted in an increase of up to 24% in microhardness in comparison to the base material. A study on the rivet material flow through microtexture of the α-Ti phase and β-fleck orientation revealed a strong effect of shear stress and forging which induced simple shear deformation. By combining advanced microstructural analysis techniques with local mechanical testing and temperature measurement, the nature of the complex rivet plastic deformational regime could be determined.

  15. On the Process-Related Rivet Microstructural Evolution, Material Flow and Mechanical Properties of Ti-6Al-4V/GFRP Friction-Riveted Joints

    Science.gov (United States)

    Borba, Natascha Z.; Afonso, Conrado R. M.; Blaga, Lucian; dos Santos, Jorge F.; Canto, Leonardo B.; Amancio-Filho, Sergio T.

    2017-01-01

    In the current work, process-related thermo-mechanical changes in the rivet microstructure, joint local and global mechanical properties, and their correlation with the rivet plastic deformation regime were investigated for Ti-6Al-4V (rivet) and glass-fiber-reinforced polyester (GF-P) friction-riveted joints of a single polymeric base plate. Joints displaying similar quasi-static mechanical performance to conventional bolted joints were selected for detailed characterization. The mechanical performance was assessed on lap shear specimens, whereby the friction-riveted joints were connected with AA2198 gussets. Two levels of energy input were used, resulting in process temperatures varying from 460 ± 130 °C to 758 ± 56 °C and fast cooling rates (178 ± 15 °C/s, 59 ± 15 °C/s). A complex final microstructure was identified in the rivet. Whereas equiaxial α-grains with β-phase precipitated in their grain boundaries were identified in the rivet heat-affected zone, refined α′ martensite, Widmanstätten structures and β-fleck domains were present in the plastically deformed rivet volume. The transition from equiaxed to acicular structures resulted in an increase of up to 24% in microhardness in comparison to the base material. A study on the rivet material flow through microtexture of the α-Ti phase and β-fleck orientation revealed a strong effect of shear stress and forging which induced simple shear deformation. By combining advanced microstructural analysis techniques with local mechanical testing and temperature measurement, the nature of the complex rivet plastic deformational regime could be determined. PMID:28772545

  16. Corrosion of Ti6Al4V pins produced by direct metal laser sintering

    Science.gov (United States)

    de Damborenea, J. J.; Arenas, M. A.; Larosa, Maria Aparecida; Jardini, André Luiz; de Carvalho Zavaglia, Cecília Amélia; Conde, A.

    2017-01-01

    Direct Metal Laser Sintering (DMLS) technique allows the manufacturing a wide variety of medical devices for any type of prosthetic surgery (HIP, dental, cranial, maxillofacial) as well as for internal fixation devices (K-Wires or Steinmann Pins). There are a large number of research studies on DMLS, including microstructural characterization, mechanical properties and those based on production quality assurance but the influence of porosity in the corrosion behavior of these materials not been sufficiently considered. In the present paper, surgical pins of Ti6Al4V have been produced by DMLS. After testing in a phosphate buffered saline solution, the surface of the titanium alloy appeared locally covered by a voluminous white oxide. This unexpected behavior was presumably due to the existence of internal defects in the pins as result of the manufacturing process. The importance of these defects-that might act as crevice nucleation sites- has been revealed by electrochemical techniques and confirmed by computed tomography.

  17. Study of creep of Ti-6Al-4V alloy using plasma immersion ion implantation (PIII)

    International Nuclear Information System (INIS)

    Zepka, Susana; Yogi, Lucila Mayumi; Silva, Maria Margareth da; Reis, Danieli Aparecida Pereira; Moura Neto, Carlos de; Oliveira, Vinicius Souza de; Ueda, Mario

    2010-01-01

    This study aims to investigate the creep resistance of the Ti-6Al-4V alloy after surface modification by plasma immersion ion implantation (PIII). For the PIII treatment it was used nitrogen gas (ion implantation) to the formation of plasma, the material was treated for 100 minutes. After PIII treatment the samples were analyzed using the techniques of X-ray diffraction, spectrometry energy dispersive X-ray and atomic force microscopy. The creep tests were realized at 600°C, at constant load of 250 and 319 MPa. After the creep tests the samples were analyzed by optical microscopy and scanning electron microscopy. By chemical analysis by X-ray and EDS it is possible to determinate the Ti 2 N on the surface. Through the study of the creep curves it is observed an increasing in creep resistance of the alloy after PIII treatment. (author)

  18. Laser cladding of Ti-6Al-4V with various carbide powders

    International Nuclear Information System (INIS)

    Folkes, J.A.; Shibata, K.

    1994-01-01

    Laser cladding Ti-6Al-4V can be achieved with various weight percentages of different carbide powders. The microstructure and morphology of the clad layer is determined by the cladding powder composition, for a given set of laser parameters, such that 10 and 20 wt% Cr 3 C 2 results in a β + TiC clad microstructure; 10 and 20 wt% WC results in an α + TiC clad microstructure (plus some original WC); and Mo 2 C gives an α + β + TiC or β + TiC structure, depending on the weight percentage of Mo 2 C. The morphology of the TiC in all cases is dendritic or feathery, depending on the carbide content. The microstructure observed in all cases agreed well with that theoretically predicted from the energetics of carbide formation and β-stabilizing properties of each element

  19. Yield Behavior of Solution Treated and Aged Ti-6Al-4V

    Science.gov (United States)

    Ring, Andrew J.; Baker, Eric H.; Salem, Jonathan A.; Thesken, John C.

    2014-01-01

    Post yield uniaxial tension-compression tests were run on a solution treated and aged (STA), titanium 6-percent aluminum 4-percent vanadium (Ti-6Al-4V) alloy to determine the yield behavior on load reversal. The material exhibits plastic behavior almost immediately on load reversal implying a strong Bauschinger effect. The resultant stress-strain data was compared to a 1D mechanics model and a finite element model used to design a composite overwrapped pressure vessel (COPV). Although the models and experimental data compare well for the initial loading and unloading in the tensile regime, agreement is lost in the compressive regime due to the Bauschinger effect and the assumption of perfect plasticity. The test data presented here are being used to develop more accurate cyclic hardening constitutive models for future finite element design analysis of COPVs.

  20. Probabilistic modeling of fatigue crack growth in Ti-6Al-4V

    International Nuclear Information System (INIS)

    Soboyejo, W.O.; Shen, W.; Soboyejo, A.B.O.

    2001-01-01

    This paper presents the results of a combined experimental and analytical study of the probabilistic nature of fatigue crack growth in Ti-6Al-4V. A simple experimental fracture mechanics framework is presented for the determination of statistical fatigue crack growth parameters from two fatigue tests. The experimental studies show that the variabilities in long fatigue crack growth rate data and the Paris coefficient are well described by the log-normal distributions. The variabilities in the Paris exponent are also shown to be well characterized by a normal distribution. The measured statistical distributions are incorporated into a probabilistic fracture mechanics framework for the estimation of material reliability. The implications of the results are discussed for the probabilistic analysis of fatigue crack growth in engineering components and structures. (orig.)

  1. Prediction of residual stresses in electron beam welded Ti-6Al-4V plates

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Lianyong; Ge, Keke; Jing, Hongyang; Zhao, Lei; Lv, Xiaoqing [Tianjin Univ. (China); Han, Yongdian [Tianjin Univ. (China). Key Lab. of Advanced Joining Technology

    2017-05-01

    A thermo-metallurgical procedure based on the SYSWELD code was developed to predict welding temperature field, microstructure and residual stress in butt-welded Ti-6Al-4V plate taking into account phase transformation. The formation of martensite was confirmed by the CCT diagram and microstructure in the weld joint, which significantly affects the magnitude of residual stress. The hole drilling procedure was utilized to measure the values of residual stress at the top surface of the specimen, which are in well agreement with the numerical results. Both simulated and test results show that the magnitude and distribution of residual stress on the surface of the plate present a large gradient feature from the weld joint to the base metal. Moreover, the distribution law of residual stresses in the plate thickness was further analyzed for better understanding of its generation and evolution.

  2. Microstructure and mechanical properties of selective laser melted Ti6Al4V alloy

    Science.gov (United States)

    Losertová, M.; Kubeš, V.

    2017-11-01

    The present work was focused on the properties of porous Ti6Al4V specimens processed by selective laser melting (SLM) and tested in tension and compression before and after heat treatment. The SLM samples were annealed at 955 °C, water quenched and aged at 600 °C with following air cooling. The values of the mechanical tests showed that the samples exhibited high mechanical properties. The anisotropy of tensile and compressive strength was observed, which was related to the occurrence of voids. The plastic properties of specimens were improved by means of the heat treatment that led to the transformation of martensitic to lamellar structure composed of α + β phases. The microstructure of SLM samples were evaluated before and after the heat treatment. The brittle nature of failures of non-heat treated samples can be explained by synergy of martensite presence, microcracks and residual stresses produced by SLM.

  3. Evolution of microstructure, macrotexture and microtexture during hot rolling of Ti-6Al-4V

    International Nuclear Information System (INIS)

    Ari-Gur, P.; Semiatin, S.L.

    1998-01-01

    The evolution of microstructure, macrotexture and microtexture during subtransus hot working of Ti-6Al-4V with two different types of transformed β starting microstructures (lamellar colony, acicular martensitic α) was investigated. Globularization of the transformed microstructures required heavy rolling reductions or moderate reductions coupled with near transus post-rolling heat treatment. Despite the sluggish dynamic globularization kinetics, noticeable macrotexture changes were noted after low reductions, an effect ascribed to the rotations associated with kinking and bending of the lamellar acicular plates. Noticeable microtextures, noted in samples with an initial lamellar colony microstructure, persisted through hot rolling suggesting that dynamic globularization does not involve recrystallization. In contrast, hot rolled material with a starting acicular α microstructure exhibited weak microtextures and strong macrotextures. The absence of microtexture in these latter cases was explained on the basis of multiple transformation variants within each colony/prior β grain following the β-annealing-and-water-quenching process used to obtain the microstructure. (orig.)

  4. Recovery of the mechanical properties on the Al-4wt%Cu alloy

    International Nuclear Information System (INIS)

    Chemingui, M; Kassis, K; Khitouni, M; Masmoudi, J; Kolsi, A W

    2010-01-01

    The recovery of the mechanical properties on the Al-4%wtCu alloy was investigated by indentation after cold rolling. The microstructural evolution was performed using optical and scanning electron microscopies. The annealing at 200 deg. C of the quenched and rolled alloy gives higher mechanical qualities. At temperatures up to 200 deg. C, the alloy has no softening by recovery, but on the contrary a hardening behaviour was observed. This later is attributed to the presence of the intermediate θ'' and θ' phases. Nevertheless, the ageing in high temperature product the coalescence of iron particles and of Al 2 Cu precipitates. These phases are essentially localized in the grain boundaries, which caused the damage of the alloy.

  5. Consequences of Part Temperature Variability in Electron Beam Melting of Ti-6Al-4V

    Science.gov (United States)

    Fisher, Brian A.; Mireles, Jorge; Ridwan, Shakerur; Wicker, Ryan B.; Beuth, Jack

    2017-12-01

    To facilitate adoption of Ti-6Al-4V (Ti64) parts produced via additive manufacturing (AM), the ability to ensure part quality is critical. Measuring temperatures is an important component of part quality monitoring in all direct metal AM processes. In this work, surface temperatures were monitored using a custom infrared camera system attached to an Arcam electron beam melting (EBM®) machine. These temperatures were analyzed to understand their possible effect on solidification microstructure based on solidification cooling rates extracted from finite element simulations. Complicated thermal histories were seen during part builds, and temperature changes occurring during typical Ti64 builds may be large enough to affect solidification microstructure. There is, however, enough time between fusion of individual layers for spatial temperature variations (i.e., hot spots) to dissipate. This means that an effective thermal control strategy for EBM® can be based on average measured surface temperatures, ignoring temperature variability.

  6. Grain Refinement of Freeform Fabricated Ti-6Al-4V Alloy Using Beam/Arc Modulation

    Science.gov (United States)

    Mitzner, Scott; Liu, Stephen; Domack, Marcia S.; Hafley, Robert A.

    2012-01-01

    Grain refinement can significantly improve the mechanical properties of freeform-fabricated Ti-6Al-4V alloy, promoting increased strength and enhanced isotropy compared with coarser grained material. Large beta-grains can lead to a segregated microstructure, in regard to both alpha-phase morphology and alpha-lath orientation. Beam modulation, which has been used in conventional fusion welding to promote grain refinement, is explored in this study for use in additive manufacturing processes including electron beam freeform fabrication (EBF(sup 3)) and gas-tungsten arc (GTA) deposition to alter solidification behavior and produce a refined microstructure. The dynamic molten pool size induced by beam modulation causes rapid heat flow variance and results in a more competitive grain growth environment, reducing grain size. Consequently, improved isotropy and strength can be achieved with relatively small adjustments to deposition parameters.

  7. Trends in Solidification Grain Size and Morphology for Additive Manufacturing of Ti-6Al-4V

    Science.gov (United States)

    Gockel, Joy; Sheridan, Luke; Narra, Sneha P.; Klingbeil, Nathan W.; Beuth, Jack

    2017-12-01

    Metal additive manufacturing (AM) is used for both prototyping and production of final parts. Therefore, there is a need to predict and control the microstructural size and morphology. Process mapping is an approach that represents AM process outcomes in terms of input variables. In this work, analytical, numerical, and experimental approaches are combined to provide a holistic view of trends in the solidification grain structure of Ti-6Al-4V across a wide range of AM process input variables. The thermal gradient is shown to vary significantly through the depth of the melt pool, which precludes development of fully equiaxed microstructure throughout the depth of the deposit within any practical range of AM process variables. A strategy for grain size control is demonstrated based on the relationship between melt pool size and grain size across multiple deposit geometries, and additional factors affecting grain size are discussed.

  8. Multiresponse optimization of cryogenic drilling on Ti-6Al-4V alloy using topsis method

    International Nuclear Information System (INIS)

    Ahmed, L. Shakeel; Kumar, M. Pradeep

    2016-01-01

    Multiresponse optimization of process parameters in drilling is focused in this article using the TOPSIS technique to obtain minimum cutting temperature (T), thrust force (Ft), torque (Mt) and surface roughness (Ra), Circularity (Cir), Cylindricity (Cyl). The experiments were performed on Titanium alloy Ti-6Al-4V in different cooling environments: Wet cooling and cryogenic cooling conditions. Liquid nitrogen (LN 2 ) as a coolant is used in cryogenic machining. The control factors selected were machining environments, cutting speed (Vc) and feed rate (f). Eighteen experiments were conducted in wet and cryogenic LN2 conditions based on L 1 8 orthogonal array, respectively. The optimization results indicate drilling at V c = 40 m/min and f = 0.02 mm/rev which is of the lowest value in cryogenic LN 2 condition. A better performance is achieved too. The optimum multiresponses show that TOPSIS method is the most effective performance in the drilling process

  9. Obtainment of the alloy Cu13Al4Ni using processed by powder metallurgy

    International Nuclear Information System (INIS)

    Grossi, L.J.; Damasceno, N.; Muterlle, P.V.

    2016-01-01

    The powder metallurgy is a technique environmentally advantageous that allows the production of many pieces, with a good superficial finishing and dimensional tolerance. For the production of pieces using technique, basics steps are carried out, as the characterization of powders, the mixing and homogenization, compacting and sintering. In this context, this work has as objective the obtainment of the Cu13Al4Ni alloy via powder metallurgy. For this, was made a high energy milling for 2, 4 and 8 hours. Then, the milled powder was compacted and posteriorly, sintered in an oven with controlled atmosphere. It was observed that the milling time affects directly in sintering of the pieces. The best results obtained were for the samples that were milled for 4 hours. This samples have showed 21, 52% of porosity and 6,382 g/cm³ of the density of sintered. (author)

  10. The Transverse Rupture Strength in Ti-6Al-4V Alloy Manufactured by Selective Laser Melting

    Directory of Open Access Journals (Sweden)

    Lai Pang-Hsin

    2015-01-01

    Full Text Available The objective of this study was to investigate the transverse rupture strength and apparent hardness of selective laser melted Ti-6Al-4V alloys manufactured in the vertical (V and horizontal (H directions. The microstructure and the distribution of alloy elements were examined by optical microscope and electron probe microanalysis, respectively. The results show that the columnar α′ grains are formed along the building direction, and the elemental distributions of Ti, Al, and V are homogeneous in the alloy. The building direction does not sufficiently affect the density and apparent hardness. However, the transverse rupture strengths (TRS are obviously dominated by the building directions investigated in this study. The TRS of an H specimen is significantly superior to that of a V specimen by 48%. This phenomenon can be mainly attributed to the presence of disc-shaped pores.

  11. Location specific solidification microstructure control in electron beam melting of Ti-6Al-4V

    Energy Technology Data Exchange (ETDEWEB)

    Narra, Sneha P.; Cunningham, Ross; Beuth, Jack; Rollett, Anthony D.

    2018-01-01

    Relationships between prior beta grain size in solidified Ti-6Al-4V and melting process parameters in the Electron Beam Melting (EBM) process are investigated. Samples are built by varying a machine-dependent proprietary speed function to cover the process space. Optical microscopy is used to measure prior beta grain widths and assess the number of prior beta grains present in a melt pool in the raster region of the build. Despite the complicated evolution of beta grain sizes, the beta grain width scales with melt pool width. The resulting understanding of the relationship between primary machine variables and prior beta grain widths is a key step toward enabling the location specific control of as-built microstructure in the EBM process. Control of grain width in separate specimens and within a single specimen is demonstrated.

  12. Interface characterization of plasma sprayed hydroxy apatite coat on Ti-6 Al-4 V

    International Nuclear Information System (INIS)

    Ghorbani, M.; Afshar, A.; Ehsani, N.; Saeri, R.; Sorrell, C.C.

    2002-01-01

    Hydroxyapatite, a material proven to be biocompatible within the human body, has been produced to a high level of purity. This material has been applied as a coating on Ti-6 Al-4 V alloy by using the air plasma spraying technique.The coat was characterized with SEM, XRD, FTIR and Raman spectroscopy methods to consist of a mixture of calcium phosphates including H A mainly and traces of tricalcium phosphate, tetra calcium phosphate and calcium oxide phases. This H A phase was dehydrated and partially decomposed to oxy apatite and amorphous H A. EPMA method was used cross-sectionally on the interface in order to determine the depth profiles and elemental maps of Calcium, Phosphorous, Oxygen, Titanium, Vanadium and Aluminum elements.The results clearly showed to evidence of interdiffusion at the interface. Ultimately, the diffusion depth of each element was studied and compared with each other

  13. Characterization of cellular solids in Ti6Al4V for orthopaedic implant applications: Trabecular titanium.

    Science.gov (United States)

    Marin, E; Fusi, S; Pressacco, M; Paussa, L; Fedrizzi, L

    2010-07-01

    EBM (Electron Beam Melting) technology can be used successfully to obtain cellular solids in metallic biomaterials that can greatly increase osseointegration in arthroprothesis and at the same time maintain good mechanical properties. The investigated structures, called Trabecular Titanium, usually cannot be obtained by traditional machining. Two samples: (A) with a smaller single cell area and, (B) with a bigger single cell area, were produced and studied in this project. They have been completely characterized and compared with the results in similar literature pertinent to Ti6Al4V EBM structures. Relative density was evaluated using different methods, the mean diameter of the open porosities was calculated by Scanning Electron Microscope images; the composition was evaluated using Energy-Dispersive X-Ray Spectroscopy; the microstructure (alpha-beta) was investigated using chemical etching and, the mechanical proprieties were investigated using UMTS. The mean porosity values resulted comparable with spongy bone (63% for A and 72% for B). The mean diameter of the single porosity (650 mum for A and 1400 mum for B) resulted compatible with the osseointegration data from the literature, in particular for sample A. The Vickers micro-hardness tests and the chemical etching demonstrated that the structure is fine, uniform and well distributed. The mechanical test proved that sample (A) was more resistant than sample (B), but sample (B) showed an elastic modulus almost equal to the value of spongy bone. The results of this study suggest that the two Ti6Al4V cellular solids can be used in biomedical applications to promote osseointegration demonstrating that they maybe successfully used in prosthetic implants. Additional implant results will be published in the near future. Copyright 2010 Elsevier Ltd. All rights reserved.

  14. STUDY OF THERMAL BEHAVIOUR ON TITANIUM ALLOYS (TI-6AL-4V

    Directory of Open Access Journals (Sweden)

    VASUDEVAN D

    2017-08-01

    Full Text Available Titanium is recognized for its strategic importance as a unique lightweight, high strength alloyed structurally efficient metal for critical, high-performance aircraft, such as jet engine and airframe components. Titanium is called as the "space age metal" and is recognized for its high strength-to-weight ratio. Today, titanium alloys are common, readily available engineered metals that compete directly with stainless steel and Specialty steels, copper alloys, nickel based alloys and composites. Titanium alloys are needed to be heat treated in order to reduce residual stress developed during fabrication and to increase the strength. Titanium (Ti-6Al-4V alloy is an alpha, beta alloy which is solution treated at a temperature of 950 ºC to attain beta phase. This beta phase is maintained by quenching and subsequent aging to increase strength. Thermal cycling process was carried out for Ti-6Al-4V specimens using forced air cooling. Heat treated titanium alloy specimen was used to carry out various tests before and after thermal cycling, The test, like tensile properties, co-efficient of thermal expansion, Microstructure, Compression test, Vickers Hardness was examined by the following test. Coefficient of Thermal expansion was measured using Dilatometer. Tensile test was carried out at room temperature using an Instron type machine. Vickers's hardness measurement was done on the same specimen as used for the microstructural observation from near the surface to the inside specimen. Compression test was carried out at room temperature using an Instron type machine. Ti‐6Al‐4V alloy is a workhorse of titanium industry; it accounts for about 60 percent of the total titanium alloy production. The high cost of titanium makes net shape manufacturing routes very attractive. Casting is a near net shape manufacturing route that offers significant cost advantages over forgings or complicated machined parts.

  15. Corrosion behavior of Ti and TI6Al4V in citrate buffers containing fluoride ions

    Directory of Open Access Journals (Sweden)

    Anelise Marlene Schmidt

    2010-03-01

    Full Text Available The effect of fluoride ions concentration on the electrochemical behavior of Ti grade 2 and Ti6Al4V in citrate buffers was studied. Open circuit potential (OCP measurements and voltammetric studies of the samples in the fluoride containing citrate buffers revealed a dissolution process when the pH falls below 5.0 and the NaF content is higher than 0.01 M. However, in citrate pH 7.6 the materials showed a passive behavior even in 0.1 M NaF. Some micrographs of Ti grade 2 obtained after longer immersion times in citrate pH 5.0 with 0.01 M NaF showed a surface attack. EIS (Electrochemical Impedance Sprectroscopy data obtained at the OCP revealed that the film resistance decreases when the immersion time is increased in pH 5.0 containing 0.1 M NaF. In the citrate pH 7.6 the EIS data indicated a two-layer model of an oxide film consisting of a more compact inner layer and a porous outer layer. On the other hand, the EIS results in citrate pH 4.0 change significantly when the fluoride ions concentration increases from 0.01 to 0.05 M. The electrochemical data revealed that the corrosion behavior of Ti grade 2 and Ti6Al4V in the citrate buffers depends on the pH, the fluoride content and the exposure time.

  16. Improved thrombogenicity on oxygen etched Ti6Al4V surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Riedel, Nicholas A. [Department of Mechanical Engineering, Colorado State University, Fort Collins, CO 80523 (United States); Smith, Barbara S. [School of Biomedical Engineering, Colorado State University, Fort Collins, CO 80523 (United States); Williams, John D. [Department of Mechanical Engineering, Colorado State University, Fort Collins, CO 80523 (United States); Popat, Ketul C., E-mail: ketul.popat@colostate.edu [Department of Mechanical Engineering, Colorado State University, Fort Collins, CO 80523 (United States); School of Biomedical Engineering, Colorado State University, Fort Collins, CO 80523 (United States)

    2012-07-01

    Thrombus formation on blood contacting biomaterials continues to be a key factor in initiating a critical mode of failure in implantable devices, requiring immediate attention. In the interest of evaluating a solution for one of the most widely used biomaterials, titanium and its alloys, this study focuses on the use of a novel surface oxidation treatment to improve the blood compatibility. This study examines the possibility of using oblique angle ion etching to produce a high quality oxide layer that enhances blood compatibility on medical grade titanium alloy Ti6Al4V. An X-ray photoelectron spectroscopy (XPS) analysis of these oxygen-rich surfaces confirmed the presence of TiO{sub 2} peaks and also indicated increased surface oxidation as well as a reduction in surface defects. After 2 h of contact with whole human plasma, the oxygen etched substrates demonstrated a reduction in both platelet adhesion and activation as compared to bare titanium substrates. The whole blood clotting behavior was evaluated for up to 45 min, showing a significant decrease in clot formation on oxygen etched substrates. Finally, a bicinchoninic acid (BCA) total protein assay and XPS were used to evaluate the degree of key blood serum protein (fibrinogen, albumin, immunoglobulin G) adsorption on the substrates. The results showed similar protein levels for both the oxygen etched and control substrates. These results indicate that oblique angle oxygen etching may be a promising method to increase the thrombogenicity of Ti6Al4V. - Highlights: Black-Right-Pointing-Pointer Oblique angle oxygen ion etching creates a high quality, uniform oxide surface. Black-Right-Pointing-Pointer Oxygen etched substrates showed fewer adhered platelets. Black-Right-Pointing-Pointer Platelet activation was reduced by the improved oxide surface. Black-Right-Pointing-Pointer Oxygen etched substrates exhibited increased whole blood clotting times. Black-Right-Pointing-Pointer Although clotting reductions were

  17. Electrochemical analysis of the UV treated bactericidal Ti6Al4V surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Pacha-Olivenza, Miguel A. [Networking Research Center on Bioengineering, Biomaterials and Nanomedicine (CIBER-BBN) (Spain); Department of Applied Physics, Faculty of Science, University of Extremadura, Av. Elvas s/n, 06071 Badajoz (Spain); Gallardo-Moreno, Amparo M., E-mail: amparogm@unex.es [Department of Applied Physics, Faculty of Science, University of Extremadura, Av. Elvas s/n, 06071 Badajoz (Spain); Networking Research Center on Bioengineering, Biomaterials and Nanomedicine (CIBER-BBN) (Spain); Vadillo-Rodríguez, Virginia; González-Martín, M. Luisa [Department of Applied Physics, Faculty of Science, University of Extremadura, Av. Elvas s/n, 06071 Badajoz (Spain); Networking Research Center on Bioengineering, Biomaterials and Nanomedicine (CIBER-BBN) (Spain); Pérez-Giraldo, Ciro [Department of Microbiology, Faculty of Medicine, University of Extremadura, Av. Elvas s/n, 06071 Badajoz (Spain); Networking Research Center on Bioengineering, Biomaterials and Nanomedicine (CIBER-BBN) (Spain); Galván, Juan C. [National Centre for Metallurgical Research (CENIM-CSIC), Av. Gregorio del Amo 8, 28040-Madrid (Spain)

    2013-04-01

    This research investigates in detail the bactericidal effect exhibited by the surface of the biomaterial Ti6Al4V after being subjected to UV-C light. It has been recently hypothesized that small surface currents, occurring as a consequence of the electron–hole pair recombination taking place after the excitation process, are behind the bactericidal properties displayed by this UV-treated material. To corroborate this hypothesis we have used different electrochemical techniques, such as electrochemical impedance spectroscopy (EIS), potentiodynamic polarization plots and Mott–Schottky plots. EIS and Mott–Schottky plots have shown that UV-C treatment causes an initial increase on the surface electrical conduction of this material. In addition, EIS and polarization plots demonstrated that higher corrosion currents occur at the UV treated than at the non-irradiated samples. Despite this increase in the corrosion currents, EIS has also shown that such currents are not likely to affect the good stability of this material oxide film since the irradiated samples completely recovered the control values after being stored in dark conditions for a period not longer than 24 h. These results agree with the already-published in vitro transitory behavior of the bactericidal effect, which was shown to be present at initial times after the biomaterial implantation, a crucial moment to avoid a large number of biomaterial associated infections. Highlights: ► Bactericidal response of UV-treated Ti6Al4V is explained through electrochemistry. ► There is an increase in the superficial electrical conduction after UV-treatment. ► Higher corrosion currents for UV-treated against non-UV-treated samples are shown. ► EIS shows the recuperation on irradiated samples in agreement with microbial tests.

  18. Fatigue of Ti6Al4V Structural Health Monitoring Systems Produced by Selective Laser Melting

    Directory of Open Access Journals (Sweden)

    Maria Strantza

    2016-02-01

    Full Text Available Selective laser melting (SLM is an additive manufacturing (AM process which is used for producing metallic components. Currently, the integrity of components produced by SLM is in need of improvement due to residual stresses and unknown fracture behavior. Titanium alloys produced by AM are capable candidates for applications in aerospace and industrial fields due to their fracture resistance, fatigue behavior and corrosion resistance. On the other hand, structural health monitoring (SHM system technologies are promising and requested from the industry. SHM systems can monitor the integrity of a structure and during the last decades the research has primarily been influenced by bionic engineering. In that aspect a new philosophy for SHM has been developed: the so-called effective structural health monitoring (eSHM system. The current system uses the design freedom provided by AM. The working principle of the system is based on crack detection by means of a network of capillaries that are integrated in a structure. The main objective of this research is to evaluate the functionality of Ti6Al4V produced by the SLM process in the novel SHM system and to confirm that the eSHM system can successfully detect cracks in SLM components. In this study four-point bending fatigue tests on Ti6Al4V SLM specimens with an integrated SHM system were conducted. Fractographic analysis was performed after the final failure, while finite element simulations were used in order to determine the stress distribution in the capillary region and on the component. It was proven that the SHM system does not influence the crack initiation behavior during fatigue. The results highlight the effectiveness of the eSHM on SLM components, which can potentially be used by industrial and aerospace applications.

  19. Liquid phase surface nitriding of Ti-6Al-4V pre-placed with chromium

    Energy Technology Data Exchange (ETDEWEB)

    Vahedi Nemani, Alireza, E-mail: alireza_vahedi@ut.ac.ir; Sohi, M. Heydarzadeh; Amadeh, A.A.; Ghaffari, Mahya

    2016-08-01

    In this study, liquid phase surface nitriding of Ti-6Al-4V was carried out by pre-placing of chromium powder on the substrate and subsequent Tungsten Inert Gas (TIG) surface melting. The effect of the application of low and high heat inputs on the microstructure, microhardness and wear resistance of the treated layers were studied. Surface alloying with chromium in a nitrogen containing atmosphere resulted in the formation of hard intermetallic compounds such as TiN, Cr{sub 2}N and TiCr{sub 2}. Moreover, the presence of beta stabilizer chromium together with the application of high heat input during surface treatment resulted in the presence of beta phase at room temperature. However, applying low heat input could not prevent transformation of beta to martensite. The hardness of the layers fabricated at high and low heat inputs were respectively 1050 and 1200 HV{sub 0.3} compared to average 280 HV{sub 0.3} for the as-received material. Liquid phase surface treatment of titanium at the aforementioned conditions improved the wear resistance. The lowest weight loss belonged to the specimen with the beta phase matrix. The formation of the fairly ductile bcc-β phase hindered crack nucleation during wear. The weight loss in this condition was 7 times lower than that of the base material. - Highlights: • Liquid phase surface nitriding of Ti-6Al-4V was carried out by TIG surface melting. • Cr powder was pre-placed on the surface as the beta stabilizer alloying element. • The treated layers were characterized by OM, SEM and X-ray diffraction pattern. • Hardness of the layers increased up to 3 times higher than that of the base alloy. • Liquid phase surface alloying improved the wear resistance.

  20. Internal strain evolution during heating of Ti-6Al-4V/SCS-6 composite

    International Nuclear Information System (INIS)

    Choo, H.; Rangaswamy, P.; Bourke, M.A.M.

    1999-01-01

    The characteristics of the residual stresses and their effects on the properties in continuous SiC fiber reinforced Ti-6Al-4V matrix composites (TMCs) have been extensively studied. However, to date, few experimental studies (e.g. Ti-14Al-21Nb/SCS-6) have characterized the thermal residual strain in TMCs at elevated temperatures. Therefore, the authors investigated the evolution of the thermal residual strain during heating of Ti-6Al-4V/35vol% SiC composite. In this study the authors used in situ high temperature neutron diffraction to measure strains: (1) in the matrix (α and β phases) and in the fiber, (2) for several lattice reflections in each phase and (3) from both axial and the transverse directions. One distinguishing feature is the wide temperature range (from room temperature up to 1,170K) over which the study was performed. Although the proposed application temperature is typically less than 800K, TMCs are subject to higher temperatures during fabrication and may experience high temperature excursions while in service. Therefore, the authors extended the study to the high temperature regime where the matrix starts to undergo a phase transformation between αminus and βminusTi. Measurements from this regime (800approximately1,170K) provide insights on; (1) the inelastic relaxation of the residual strains through matrix yielding and creep, (2) the effect of the phase transformation on the residual strains and (3) the effect of the presence of SiC on the matrix phase evolution

  1. Improved thrombogenicity on oxygen etched Ti6Al4V surfaces

    International Nuclear Information System (INIS)

    Riedel, Nicholas A.; Smith, Barbara S.; Williams, John D.; Popat, Ketul C.

    2012-01-01

    Thrombus formation on blood contacting biomaterials continues to be a key factor in initiating a critical mode of failure in implantable devices, requiring immediate attention. In the interest of evaluating a solution for one of the most widely used biomaterials, titanium and its alloys, this study focuses on the use of a novel surface oxidation treatment to improve the blood compatibility. This study examines the possibility of using oblique angle ion etching to produce a high quality oxide layer that enhances blood compatibility on medical grade titanium alloy Ti6Al4V. An X-ray photoelectron spectroscopy (XPS) analysis of these oxygen-rich surfaces confirmed the presence of TiO 2 peaks and also indicated increased surface oxidation as well as a reduction in surface defects. After 2 h of contact with whole human plasma, the oxygen etched substrates demonstrated a reduction in both platelet adhesion and activation as compared to bare titanium substrates. The whole blood clotting behavior was evaluated for up to 45 min, showing a significant decrease in clot formation on oxygen etched substrates. Finally, a bicinchoninic acid (BCA) total protein assay and XPS were used to evaluate the degree of key blood serum protein (fibrinogen, albumin, immunoglobulin G) adsorption on the substrates. The results showed similar protein levels for both the oxygen etched and control substrates. These results indicate that oblique angle oxygen etching may be a promising method to increase the thrombogenicity of Ti6Al4V. - Highlights: ►Oblique angle oxygen ion etching creates a high quality, uniform oxide surface. ►Oxygen etched substrates showed fewer adhered platelets. ►Platelet activation was reduced by the improved oxide surface. ►Oxygen etched substrates exhibited increased whole blood clotting times. ►Although clotting reductions were seen, protein adsorption remained similar.

  2. Electrochemical analysis of the UV treated bactericidal Ti6Al4V surfaces

    International Nuclear Information System (INIS)

    Pacha-Olivenza, Miguel A.; Gallardo-Moreno, Amparo M.; Vadillo-Rodríguez, Virginia; González-Martín, M. Luisa; Pérez-Giraldo, Ciro; Galván, Juan C.

    2013-01-01

    This research investigates in detail the bactericidal effect exhibited by the surface of the biomaterial Ti6Al4V after being subjected to UV-C light. It has been recently hypothesized that small surface currents, occurring as a consequence of the electron–hole pair recombination taking place after the excitation process, are behind the bactericidal properties displayed by this UV-treated material. To corroborate this hypothesis we have used different electrochemical techniques, such as electrochemical impedance spectroscopy (EIS), potentiodynamic polarization plots and Mott–Schottky plots. EIS and Mott–Schottky plots have shown that UV-C treatment causes an initial increase on the surface electrical conduction of this material. In addition, EIS and polarization plots demonstrated that higher corrosion currents occur at the UV treated than at the non-irradiated samples. Despite this increase in the corrosion currents, EIS has also shown that such currents are not likely to affect the good stability of this material oxide film since the irradiated samples completely recovered the control values after being stored in dark conditions for a period not longer than 24 h. These results agree with the already-published in vitro transitory behavior of the bactericidal effect, which was shown to be present at initial times after the biomaterial implantation, a crucial moment to avoid a large number of biomaterial associated infections. Highlights: ► Bactericidal response of UV-treated Ti6Al4V is explained through electrochemistry. ► There is an increase in the superficial electrical conduction after UV-treatment. ► Higher corrosion currents for UV-treated against non-UV-treated samples are shown. ► EIS shows the recuperation on irradiated samples in agreement with microbial tests

  3. Numerical Simulation of Adiabatic Shear Bands in Ti-6Al-4V Alloy Due to Fragment Impact

    National Research Council Canada - National Science Library

    Fermen-Coker, Muege

    2004-01-01

    ... and lethality technologies for the Army's Future Combat Systems. Onset and propagation of adiabatic shear bands are investigated both experimentally and computationally by studying the ballistic impact of 20-mm steel fragments against Ti-6Al-4V plates...

  4. Qualification of Ti6Al4V ELI Alloy Produced by Laser Powder Bed Fusion for Biomedical Applications

    Science.gov (United States)

    Yadroitsev, I.; Krakhmalev, P.; Yadroitsava, I.; Du Plessis, A.

    2018-03-01

    Rectangular Ti6Al4V extralow interstitials (ELI) samples were manufactured by laser powder bed fusion (LPBF) in vertical and horizontal orientations relative to the build platform and subjected to various heat treatments. Detailed analyses of porosity, microstructure, residual stress, tensile properties, fatigue, and fracture surfaces were performed based on x-ray micro-computed tomography, scanning electron microscopy, and x-ray diffraction methods. The types of fracture and the tensile fracture mechanisms of the LPBF Ti6Al4V ELI alloy were also studied. Detailed analysis of the microstructure and the corresponding mechanical properties were compared against standard specifications for conventional Ti6Al4V alloy for use in surgical implant applications. Conclusions regarding the mechanical properties and heat treatment of LPBF Ti6Al4V ELI for biomedical applications are made.

  5. Wear behaviour of the couple polyethylene Ti6Al4V: Effects of the metallic surface preparation and nitrogen implantation

    Science.gov (United States)

    Martinella, R.; Giovanardi, S.; Palombarini, G.; Corchia, M.; Delogu, P.; Giorgi, R.; Tosello, C.

    The wear behaviour improvement of the tribological couple Ti6Al4V-UHMWPE is of great interest to the medical field. Wear tests were carried out in water on a reciprocating UHMWPE annulus on implanted Ti6Al4V disc tribotestcr, with loads and velocities simulating those of hip joints. A comparison of wear behaviours was also carried out between untreated Ti6Al4V samples and Ti6Al4V subjected to a special lapping procedure. UHMWPE worn against ion-implanted and especially lapped Ti alloy showed the lowest wear rate, while, the highest (about one order of magnitude) was shown by the UHMWPE against untreated Ti6Al4V samples. XPS and AES surface analyses were carried out on metallic discs to examine the chemical composition of the surface before wear tests. Moreover depth distribution of nitrogen in implanted samples was determined using the same techniques. SEM observations displayed a polyethylene transfer film on all metallic surfaces, particularly on untreated Ti6Al4V samples. A discussion about uselessness of more conventional surface treatments for the Ti alloy is also reported.

  6. Comparison between PIII superficial treatment and ceramic coating in creep test of Ti-6Al-4V alloy

    International Nuclear Information System (INIS)

    Reis, D.A.P.; Moura Neto, C.; Silva, M.M.; Ueda, M.; Oliveira, V.S.; Couto, A.A.

    2009-01-01

    The objective of this work was evaluating the creep resistance of the Ti-6Al-4V alloy with superficial treatment of PIII superficial treatment and ceramic coating in creep test of Ti-6Al-4V alloy. It was used Ti-6Al-4V alloy as cylindrical bars under forged and annealing of 190 deg C by 6 hours condition and cooled by air. The Ti-6Al-4V alloy after the superficial treatment of PIII and ceramic coating was submitted to creep tests at 600°C and 250 and 319 MPa under constant load mode. In the PIII treatment the samples was put in a vacuum reactor (76 x 10 -3 Pa) and implanted by nitrogen ions in time intervals between 15 and 120 minutes. Yttria (8 wt.%) stabilized zirconia (YSZ) with a CoNiCrAlY bond coat was atmospherically plasma sprayed on Ti-6Al-4V substrates by Sulzer Metco Type 9 MB. The obtained results suggest the ceramic coating on Ti-6Al-4V alloy improved its creep resistance. (author)

  7. Tomato golden mosaic virus open reading frame AL4 is genetically distinct from its C4 analogue in monopartite geminiviruses.

    Science.gov (United States)

    Pooma, W; Petty, I T

    1996-08-01

    Tomato golden mosaic virus (TGMV) is a bipartite geminivirus with six well-characterized genes. An additional open reading frame (ORF), AL4, lies within the essential AL1 gene. Recent studies of monopartite, dicot-infecting geminiviruses have revealed that mutations in their analogous C4 ORFs have host-specific effects on infectivity, symptomatology, virus movement and/or viral DNA accumulation. We have investigated whether TGMV has a similar host-specific requirement for AL4. The phenotypes of three TGMV al4 mutants were determined in a range of hosts, which included species that revealed c4 mutant phenotypes for monopartite geminiviruses. Each TGMV al4 mutant was indistinguishable from wild-type TGMV in all hosts tested. Additional analyses of double mutants revealed no evidence for functional redundancy between AL4 and the AL3, or AR1 genes. In contrast to the putative C4 proteins of monpartite geminiviruses, TGMV AL4, if it is expressed, is either non-functional, or functionally redundant with an essential TGMV gene product.

  8. Role of manganese on the grain refining efficiency of AZ91D magnesium alloy refined by Al4C3

    International Nuclear Information System (INIS)

    Liu Shengfa; Zhang Yuan; Han Hui

    2010-01-01

    A novel Mg-50% Al 4 C 3 (hereafter in wt.%) master alloy has been developed by powder in situ synthesis process, the role of manganese on the grain refining efficiency of AZ91D magnesium alloy refined by this master alloy has been investigated. X-ray diffraction (XRD) and energy dispersive X-ray spectroscopy (EDS) results show the existence of Al 4 C 3 particles in this master alloy. After addition of 0.6% Al 4 C 3 or combined addition of 0.6% Al 4 C 3 and 0.27% Mn, the average grain size of AZ91D decreased dramatically from 360 μm to 210 μm, and from 360 μm to130 μm, respectively. However, no further refinement of grain size was achieved with additional amount of Mn exceeding 0.27% for AZ91D alloy refined by 0.6% Al 4 C 3 in the present investigation. Al-C-O-Mn-Fe-rich intermetallic particles with an Al-C-O-rich coating film, often observed in the central region of magnesium grains of the AZ91D alloy treated by the combination of Al 4 C 3 and Mn, are proposed to be the potent nucleating substrates for primary α-Mg.

  9. Deformation microstructures

    DEFF Research Database (Denmark)

    Hansen, N.; Huang, X.; Hughes, D.A.

    2004-01-01

    Microstructural characterization and modeling has shown that a variety of metals deformed by different thermomechanical processes follows a general path of grain subdivision, by dislocation boundaries and high angle boundaries. This subdivision has been observed to very small structural scales...... of the order of 10 nm, produced by deformation under large sliding loads. Limits to the evolution of microstructural parameters during monotonic loading have been investigated based on a characterization by transmission electron microscopy. Such limits have been observed at an equivalent strain of about 10...

  10. Microstructure evolution associated with adiabatic shear bands and shear band failure in ballistic plug formation in Ti-6Al-4V targets

    International Nuclear Information System (INIS)

    Murr, L.E.; Ramirez, A.C.; Gaytan, S.M.; Lopez, M.I.; Martinez, E.Y.; Hernandez, D.H.; Martinez, E.

    2009-01-01

    The microstructures and microstructure evolution associated with adiabatic shear band (ASB) formation in ballistic plugging in thick (2.5 cm) Ti-6Al-4V targets impacted by cylindrical, 4340 steel projectiles (2.0 cm in height) at impact velocities ranging from 633 m/s to 1027 m/s (just above the ballistic limit) were investigated by optical and transmission electron microscopy. ASB width increased from 10 μm to 21 μm as the velocity increased. ASB evolution was accompanied by the evolution of dark deformation bands composed of α' martensite platelets which increased in density with increasing impact velocity. The corresponding Vickers microindentation hardness also increased from HV 619 to HV 632 in contrast to the surrounding matrix microindentation hardness of HV 555. These deformation bands were not necessarily precursors to ASB formation. The ASB average Vickers microindentation hardness was essentially constant at HV 645, a 16% increase over the matrix. This constant microindentation hardness was characterized by a consistent DRX grain structure which varied from equiaxed, defect-free grains (∼2 μm diameter) to heavily dislocated, equiaxed grains. Cracks nucleating and propagating within the ABSs were observed to increase from 8% to 87% of the ASB length with increasing impact velocity.

  11. Effect of Electropulsing-Assisted Ultrasonic Nanocrystalline Surface Modification on the Surface Mechanical Properties and Microstructure of Ti-6Al-4V Alloy

    Science.gov (United States)

    Ye, Yongda; Wang, Haibo; Tang, Guoyi; Song, Guolin

    2018-05-01

    The effect of electropulsing-assisted ultrasonic nanocrystalline surface modification (EP-UNSM) on surface mechanical properties and microstructure of Ti-6Al-4V alloy is investigated. Compared to conventional ultrasonic nanocrystalline surface modification (UNSM), EP-UNSM can effectively facilitate surface roughness and morphology, leading to excellent surface roughness (reduced from Ra 0.918 to Ra 0.028 μm by UNSM and Ra 0.019 μm by EP-UNSM) and smoother morphology with less cracks and defects. Surface friction coefficients are enhanced, resulting in lower and smoother friction coefficients. In addition, the surface-strengthened layer and ultra-refined grains are significantly enhanced with more severe plastic deformation and a greater surface hardness (a maximum hardness value of 407 HV and an effective depth of 550 μm, in comparison with the maximum hardness value of 364 HV and effective depth of 300 μm obtained by conventional UNSM). Remarkable enhancement of surface mechanical properties can be attributed to the refined gradient microstructure and the enhanced severe plastic deformation layer induced by coupling the effects of UNSM and electropulsing. The accelerated dislocation mobility and atom diffusion caused by the thermal and athermal effects of electropulsing treatment may be the primary intrinsic reasons for these improvements.

  12. Influence of thermal oxidation duration on the microstructure and fretting wear behavior of Ti6Al4V alloy

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Song [State Key Laboratory of Tribology, Tsinghua University, Beijing 100084 (China); Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Liao, Zhenhua [Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Biomechanics and Biotechnology Lab, Research Institute of Tsinghua University in Shenzhen, Shenzhen 518057 (China); Liu, Yuhong [State Key Laboratory of Tribology, Tsinghua University, Beijing 100084 (China); Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Liu, Weiqiang, E-mail: weiqliu@hotmail.com [State Key Laboratory of Tribology, Tsinghua University, Beijing 100084 (China); Biomechanics and Biotechnology Lab, Research Institute of Tsinghua University in Shenzhen, Shenzhen 518057 (China)

    2015-06-01

    Thermal oxidation under water oxidizing atmosphere was performed on Ti6Al4V alloy under different durations from 2 h to 8 h. Surface characterizations were performed using X-ray diffractometery (XRD), scanning electron microscopy (SEM), Raman spectroscopy, nanoindentation and nano scratch testing. Fretting wear behaviors of untreated and oxidized samples were also examined. The formed oxide coating mainly included rutile TiO{sub 2} as well as a little alumina. The weight gain with respect to the oxidation duration obeyed the linear oxidation kinetics law. The growth of oxide grains was in inadequate growth state of incomplete scale coverage from 2nd to 4th hour duration, in normal growth state from 4th to 6th hour duration while in excessive growth state of oxide particle agglomeration and surface roughening from 6th to 8th (or more than 8th) hour duration. The coating thickness increased from 5 μm to 12 μm as oxidation duration increased from 2 h to 8 h. The increase in duration also increased surface roughness and nano hardness as well as adhesion strength of the film/substrate for oxidized samples. The nano hardness value was 10.06 ± 2.15 GPa and the critical load of failure during nano scratch testing was 554.3 ± 6.44 mN for 4 h treated sample. The untreated and oxidized samples showed a same fretting running status and fretting regime with a displacement amplitude of 200 μm while revealing different fretting failure mechanisms. It was mainly abrasive and adhesive wear under ploughing force for untreated sample, while a mix of 3-body abrasion by rolling oxide particles and severe plastic deformation under high contact stress between two ceramic materials for the oxidized samples. The oxide coating was not worn out and improved the fretting wear resistance of titanium alloy. - Highlights: • A thickness of 5–12 μm rutile TiO{sub 2} coating formed under different oxidation durations. • Weight gain with respect to oxidation duration obeyed linear

  13. Fatigue behavior and damage characteristic of ultra-fine grain low-purity copper processed by equal-channel angular pressing (ECAP)

    Energy Technology Data Exchange (ETDEWEB)

    Xu Changzheng; Wang Qingjuan [School of Materials Science and Engineering, Xian Jiaotong University, Xian 710049 (China); Zheng Maosheng [Institute of Condensed Matter Physics and Materials, Northwest University, Xian 710069 (China)], E-mail: mszhengnw@sohu.com; Li Jindou; Huang Meiquan; Jia Qingming; Zhu Jiewu [School of Materials Science and Engineering, Xian Jiaotong University, Xian 710049 (China); Kunz, Ludvik; Buksa, Michal [Institute of Physics of Materials, Academy of Sciences of the Czech Republic, Brno 61662 (Czech Republic)

    2008-02-25

    The S-N and Coffin-Manson plot, cyclic stress-strain response, changes of microstructure, and the surface morphology of ultra-fine grain (UFG) low-purity copper processed by ECAP were tested and observed in present study. And the formation mechanism of shear bands was discussed in detail. The results show that the UFG Cu represents longer lifetime under stress-controlled fatigue, but lower fatigue resistance under strain-controlled fatigue when compared with the coarse grain counterpart. Cyclic stress-strain responses of UFG Cu under stress-controlled fatigue alter from cyclic softening to cyclic hardening as stress amplitude decreases. But the responses always show cyclic softening under strain-controlled fatigue in present testing. By electron back scattering diffraction and transmission electron microscope technique, the shear bands were discovered on the surface of all cycled samples and no grain coarsening was discovered near the shear bands, which indicated that there was no inevitable relationship between formation of SBs and cyclic softening/grain coarsening. The discovery should be related to impurities in copper. The oriented distribution of defects along the shear plane in the last ECAP processing is one of the major mechanisms of SBs formation.

  14. Fatigue behavior and damage characteristic of ultra-fine grain low-purity copper processed by equal-channel angular pressing (ECAP)

    International Nuclear Information System (INIS)

    Xu Changzheng; Wang Qingjuan; Zheng Maosheng; Li Jindou; Huang Meiquan; Jia Qingming; Zhu Jiewu; Kunz, Ludvik; Buksa, Michal

    2008-01-01

    The S-N and Coffin-Manson plot, cyclic stress-strain response, changes of microstructure, and the surface morphology of ultra-fine grain (UFG) low-purity copper processed by ECAP were tested and observed in present study. And the formation mechanism of shear bands was discussed in detail. The results show that the UFG Cu represents longer lifetime under stress-controlled fatigue, but lower fatigue resistance under strain-controlled fatigue when compared with the coarse grain counterpart. Cyclic stress-strain responses of UFG Cu under stress-controlled fatigue alter from cyclic softening to cyclic hardening as stress amplitude decreases. But the responses always show cyclic softening under strain-controlled fatigue in present testing. By electron back scattering diffraction and transmission electron microscope technique, the shear bands were discovered on the surface of all cycled samples and no grain coarsening was discovered near the shear bands, which indicated that there was no inevitable relationship between formation of SBs and cyclic softening/grain coarsening. The discovery should be related to impurities in copper. The oriented distribution of defects along the shear plane in the last ECAP processing is one of the major mechanisms of SBs formation

  15. Surface chemistry of Ti6Al4V components fabricated using selective laser melting for biomedical applications

    Energy Technology Data Exchange (ETDEWEB)

    Vaithilingam, Jayasheelan, E-mail: Jayasheelan.Vaithilingam@nottingham.ac.uk [Additive Manufacturing and 3D Printing Research Group, EPSRC Centre for Innovative Manufacturing in Additive Manufacturing, School of Engineering, The University of Nottingham, Nottingham NG7 2RD (United Kingdom); Prina, Elisabetta [School of Pharmacy, Centre for Biomolecular Sciences, The University of Nottingham, Nottingham NG7 2RD (United Kingdom); Goodridge, Ruth D.; Hague, Richard J.M. [Additive Manufacturing and 3D Printing Research Group, EPSRC Centre for Innovative Manufacturing in Additive Manufacturing, School of Engineering, The University of Nottingham, Nottingham NG7 2RD (United Kingdom); Edmondson, Steve [School of Materials, The University of Manchester, Manchester M13 9PL (United Kingdom); Rose, Felicity R.A.J. [School of Pharmacy, Centre for Biomolecular Sciences, The University of Nottingham, Nottingham NG7 2RD (United Kingdom); Christie, Steven D.R. [Department of Chemistry, Loughborough University, Loughborough LE11 3TU (United Kingdom)

    2016-10-01

    Selective laser melting (SLM) has previously been shown to be a viable method for fabricating biomedical implants; however, the surface chemistry of SLM fabricated parts is poorly understood. In this study, X-ray photoelectron spectroscopy (XPS) was used to determine the surface chemistries of (a) SLM as-fabricated (SLM-AF) Ti6Al4V and (b) SLM fabricated and mechanically polished (SLM-MP) Ti6Al4V samples and compared with (c) traditionally manufactured (forged) and mechanically polished Ti6Al4V samples. The SLM–AF surface was observed to be porous with an average surface roughness (Ra) of 17.6 ± 3.7 μm. The surface chemistry of the SLM-AF was significantly different to the FGD-MP surface with respect to elemental distribution and their existence on the outermost surface. Sintered particles on the SLM-AF surface were observed to affect depth profiling of the sample due to a shadowing effect during argon ion sputtering. Surface heterogeneity was observed for all three surfaces; however, vanadium was witnessed only on the mechanically polished (SLM-MP and FGD-MP) surfaces. The direct and indirect 3T3 cell cytotoxicity studies revealed that the cells were viable on the SLM fabricated Ti6Al4V parts. The varied surface chemistry of the SLM-AF and SLM-MP did not influence the cell behaviour. - Highlights: • Surface chemistry of selective laser melted (SLM) Ti6Al4V parts was compared with conventionally forged Ti6Al4V parts. • The surface elemental compositions of the SLM as-fabricated surfaces were significantly different to the forged surface. • Surface oxide-layer of the SLM as-fabricated was thicker than the polished SLM surfaces and the forged Ti6Al4V surfaces.

  16. Study on improved tribological properties by alloying copper to CP-Ti and Ti-6Al-4V alloy.

    Science.gov (United States)

    Wang, Song; Ma, Zheng; Liao, Zhenhua; Song, Jian; Yang, Ke; Liu, Weiqiang

    2015-12-01

    Copper alloying to titanium and its alloys is believed to show an antibacterial performance. However, the tribological properties of Cu alloyed titanium alloys were seldom studied. Ti-5Cu and Ti-6Al-4V-5Cu alloys were fabricated in the present study in order to further study the friction and wear properties of titanium alloys with Cu additive. The microstructure, composition and hardness were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscope (TEM) and hardness tester. The tribological behaviors were tested with ZrO2 counterface in 25% bovine serum using a ball-on-disc tribo-tester. The results revealed that precipitations of Ti2Cu intermetallic compounds appeared in both Ti-5Cu and Ti-6Al-4V-5Cu alloys. The tribological results showed an improvement in friction and wear resistance for both Ti-5Cu and Ti-6Al-4V-5Cu alloys due to the precipitation of Ti2Cu. The results also indicated that both CP-Ti and Ti-5Cu behaved better wear resistance than Ti-6Al-4V and Ti-6Al-4V-5Cu due to different wear mechanisms when articulated with hard zirconia. Both CP-Ti and Ti-5Cu revealed dominant adhesive wear with secondary abrasive wear mechanism while both Ti-6Al-4V and Ti-6Al-4V-5Cu showed severe abrasive wear and cracks with secondary adhesive wear mechanism due to different surface hardness integrated by their microstructures and material types. Copyright © 2015 Elsevier B.V. All rights reserved.

  17. Laser Powder Cladding of Ti-6Al-4V α/β Alloy

    Science.gov (United States)

    Al-Sayed Ali, Samar Reda; Hussein, Abdel Hamid Ahmed; Nofal, Adel Abdel Menam Saleh; Elgazzar, Haytham Abdelrafea; Sabour, Hassan Abdel

    2017-01-01

    Laser cladding process was performed on a commercial Ti-6Al-4V (α + β) titanium alloy by means of tungsten carbide-nickel based alloy powder blend. Nd:YAG laser with a 2.2-KW continuous wave was used with coaxial jet nozzle coupled with a standard powder feeding system. Four-track deposition of a blended powder consisting of 60 wt % tungsten carbide (WC) and 40 wt % NiCrBSi was successfully made on the alloy. The high content of the hard WC particles is intended to enhance the abrasion resistance of the titanium alloy. The goal was to create a uniform distribution of hard WC particles that is crack-free and nonporous to enhance the wear resistance of such alloy. This was achieved by changing the laser cladding parameters to reach the optimum conditions for favorable mechanical properties. The laser cladding samples were subjected to thorough microstructure examinations, microhardness and abrasion tests. Phase identification was obtained by X-ray diffraction (XRD). The obtained results revealed that the best clad layers were achieved at a specific heat input value of 59.5 J·mm−2. An increase by more than three folds in the microhardness values of the clad layers was achieved and the wear resistance was improved by values reaching 400 times. PMID:29036935

  18. Laser Powder Cladding of Ti-6Al-4V α/β Alloy

    Directory of Open Access Journals (Sweden)

    Samar Reda Al-Sayed Ali

    2017-10-01

    Full Text Available Laser cladding process was performed on a commercial Ti-6Al-4V (α + β titanium alloy by means of tungsten carbide-nickel based alloy powder blend. Nd:YAG laser with a 2.2-KW continuous wave was used with coaxial jet nozzle coupled with a standard powder feeding system. Four-track deposition of a blended powder consisting of 60 wt % tungsten carbide (WC and 40 wt % NiCrBSi was successfully made on the alloy. The high content of the hard WC particles is intended to enhance the abrasion resistance of the titanium alloy. The goal was to create a uniform distribution of hard WC particles that is crack-free and nonporous to enhance the wear resistance of such alloy. This was achieved by changing the laser cladding parameters to reach the optimum conditions for favorable mechanical properties. The laser cladding samples were subjected to thorough microstructure examinations, microhardness and abrasion tests. Phase identification was obtained by X-ray diffraction (XRD. The obtained results revealed that the best clad layers were achieved at a specific heat input value of 59.5 J·mm−2. An increase by more than three folds in the microhardness values of the clad layers was achieved and the wear resistance was improved by values reaching 400 times.

  19. Laser Powder Cladding of Ti-6Al-4V α/β Alloy.

    Science.gov (United States)

    Al-Sayed Ali, Samar Reda; Hussein, Abdel Hamid Ahmed; Nofal, Adel Abdel Menam Saleh; Hasseb Elnaby, Salah Elden Ibrahim; Elgazzar, Haytham Abdelrafea; Sabour, Hassan Abdel

    2017-10-15

    Laser cladding process was performed on a commercial Ti-6Al-4V (α + β) titanium alloy by means of tungsten carbide-nickel based alloy powder blend. Nd:YAG laser with a 2.2-KW continuous wave was used with coaxial jet nozzle coupled with a standard powder feeding system. Four-track deposition of a blended powder consisting of 60 wt % tungsten carbide (WC) and 40 wt % NiCrBSi was successfully made on the alloy. The high content of the hard WC particles is intended to enhance the abrasion resistance of the titanium alloy. The goal was to create a uniform distribution of hard WC particles that is crack-free and nonporous to enhance the wear resistance of such alloy. This was achieved by changing the laser cladding parameters to reach the optimum conditions for favorable mechanical properties. The laser cladding samples were subjected to thorough microstructure examinations, microhardness and abrasion tests. Phase identification was obtained by X-ray diffraction (XRD). The obtained results revealed that the best clad layers were achieved at a specific heat input value of 59.5 J·mm -2 . An increase by more than three folds in the microhardness values of the clad layers was achieved and the wear resistance was improved by values reaching 400 times.

  20. Grain topology in Ti-6Al-4V welds-Monte Carlo simulation and experiments

    International Nuclear Information System (INIS)

    Mishra, S; DebRoy, T

    2004-01-01

    The importance of topological features of grains in the evolution of grain structure is well recognized in isothermal systems. However, during fusion welding, strong spatial gradients of temperature exist in the heat-affected zone (HAZ), and this region undergoes rapid heating and cooling. The effects of spatial and temporal variations of temperature on the topological class distribution, relationship between size and topology of grains and the interdependence between grain topology and its neighbours are not known. Topological features of grains in the HAZ of Ti-6Al-4V alloy welds were measured for various heat inputs in the range 0.55-4.33 MJ m -1 . The topological class distributions were also calculated using a three-dimensional Monte Carlo model utilizing thermal cycles computed from a well tested numerical heat transfer and fluid flow model. The computed results showed that the topological class distributions were unaffected by the spatial and temporal variations of temperature. Experimental investigations of a few sections confirmed the simulation results. The average grain size for each edge class varied linearly with the edge class number. The local topological environment, i.e. the average number of sides of neighbours, n n , varied linearly with the inverse of the number of sides of grains, 1/n r , at a given location in the HAZ. Locations with the same topological environment showed the same grain size, indicating the significant influence of grain topology on grain growth in the HAZ

  1. Mechanical Behavior of a Low-Cost Ti-6Al-4V Alloy

    Science.gov (United States)

    Casem, D. T.; Weerasooriya, T.; Walter, T. R.

    2018-01-01

    Mechanical compression tests were performed on an economical Ti-6Al-4V alloy over a range of strain-rates and temperatures. Low rate experiments (0.001-0.1/s) were performed with a servo-hydraulic load frame and high rate experiments (1000-80,000/s) were performed with the Kolsky bar (Split Hopkinson pressure bar). Emphasis is placed on the large strain, high-rate, and high temperature behavior of the material in an effort to develop a predictive capability for adiabatic shear bands. Quasi-isothermal experiments were performed with the Kolsky bar to determine the large strain response at elevated rates, and bars with small diameters (1.59 mm and 794 µm, instrumented optically) were used to study the response at the higher strain-rates. Experiments were also conducted at temperatures ranging from 81 to 673 K. Two constitutive models are used to represent the data. The first is the Zerilli-Armstrong recovery strain model and the second is a modified Johnson-Cook model which uses the recovery strain term from the Zerilli-Armstrong model. In both cases, the recovery strain feature is critical for capturing the instability that precedes localization.

  2. Hydroxyapatite coatings containing Zn and Si on Ti-6Al-4Valloy by plasma electrolytic oxidation

    Science.gov (United States)

    Hwang, In-Jo; Choe, Han-Cheol

    2018-02-01

    In this study, hydroxyapatite coatings containing Zn and Si on Ti-6Al-4Valloy by plasma electrolytic oxidation were researched using various experimental instruments. The pore size is depended on the electrolyte concentration and the particle size and number of pore increase on surface part and pore part. In the case of Zn/Si sample, pore size was larger than that of Zn samples. The maximum size of pores decreased and minimum size of pores increased up to 10Zn/Si and Zn and Si affect the formation of pore shapes. As Zn ion concentration increases, the size of the particle tends to increase, the number of particles on the surface part is reduced, whereas the size of the particles and the number of particles on pore part increased. Zn is mainly detected at pore part, and Si is mainly detected at surface part. The crystallite size of anatase increased as the Zn ion concentration, whereas, in the case of Si ion added, crystallite size of anatase decreased.

  3. Crack mode and life of Ti-6Al-4V under multiaxial low cycle fatigue

    Directory of Open Access Journals (Sweden)

    Takamoto Itoh

    2015-10-01

    Full Text Available This paper studies multiaxial low cycle fatigue crack mode and failure life of Ti-6Al-4V. Stress controlled fatigue tests were carried out using a hollow cylinder specimen under multiaxial loadings of λ=0, 0.4, 0.5 and 1 of which stress ratio R=0 at room temperature. λ is a principal stress ratio and is defined as λ=II/I, where I and II are principal stresses of which absolute values take the largest and middle ones, respectively. Here, the test at λ=0 is a uniaxial loading test and that at λ=1 an equi-biaxial loading test. A testing machine employed is a newly developed multiaxial fatigue testing machine which can apply push-pull and reversed torsion loadings with inner pressure onto the hollow cylinder specimen. Based on the obtained results, this study discusses evaluation of the biaxial low cycle fatigue life and crack mode. Failure life is reduced with increasing λ induced by cyclic ratcheting. The crack mode is affected by the surface condition of cut-machining and the failure life depends on the crack mode in the multiaxial loading largely.

  4. Early Stages of Microstructure and Texture Evolution during Beta Annealing of Ti-6Al-4V

    Science.gov (United States)

    Pilchak, A. L.; Sargent, G. A.; Semiatin, S. L.

    2018-03-01

    The early stages of microstructure evolution during annealing of Ti-6Al-4V in the beta phase field were established. For this purpose, a series of short-time heat treatments was performed using sheet samples that had a noticeable degree of alpha-phase microtexture in the as-received condition. Reconstruction of the beta-grain structure from electron-backscatter-diffraction measurements of the room-temperature alpha-phase texture revealed that microstructure evolution at short times was controlled not by general grain growth, but rather by nucleation-and-growth events analogous to discontinuous recrystallization. The nuclei comprised a small subset of beta grains that were highly misoriented relative to those comprising the principal texture component of the beta matrix. From a quantitative standpoint, the transformation kinetics were characterized by an Avrami exponent of approximately unity, thus suggestive of metadynamic recrystallization. The recrystallization process led to the weakening and eventual elimination of the initial beta texture through the growth of a population of highly misoriented grains.

  5. Microwave-assisted fabrication of strontium doped apatite coating on Ti6Al4V

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Huan, E-mail: huanzhou@cczu.edu.cn [Institute of Biomedical Engineering and Health Sciences, Changzhou University, Changzhou, Jiangsu 213164 (China); Kong, Shiqin [Institute of Biomedical Engineering and Health Sciences, Changzhou University, Changzhou, Jiangsu 213164 (China); School of Materials Science and Engineering, Changzhou University, Changzhou, Jiangsu 213164 (China); Pan, Yan; Zhang, Zhiguo [Institute of Biomedical Engineering and Health Sciences, Changzhou University, Changzhou, Jiangsu 213164 (China); Deng, Linhong, E-mail: dlh@cczu.edu.cn [Institute of Biomedical Engineering and Health Sciences, Changzhou University, Changzhou, Jiangsu 213164 (China)

    2015-11-01

    Strontium has been shown to be a beneficial dopant to calcium phosphates when incorporated at nontoxic level. In the present work we studied the possibility of solution derived doping strontium into calcium phosphate coatings on titanium alloy Ti6Al4V based implants by a recently reported microwave-assisted method. By using this method strontium doped calcium phosphate nuclei were deposited to pretreated titanium alloy surface dot by dot to compose a crack-free coating layer. The presence of strontium in solution led to reduced roughness of the coating and finer nucleus size formed. In vitro study found that proliferation and differentiation of osteoblast cells seeded on the coating were influenced by strontium content in coatings, showing an increasing followed by a decreasing behavior with increasing substitution of calcium by strontium. It is suggested that this new microwave-assisted strontium doped calcium phosphate coatings may have great potential in implant modification. - Highlights: • Strontium doped calcium phosphate coating is deposited with microwave irradiation. • Increase of strontium reduces coating roughness and results in finer nucleus size. • Proliferation and differentiation of osteoblasts depend on doped strontium content.

  6. Multiresponse optimization of cryogenic drilling on Ti-6Al-4V alloy using topsis method

    Energy Technology Data Exchange (ETDEWEB)

    Ahmed, L. Shakeel; Kumar, M. Pradeep [Anna University, Chennai (India)

    2016-04-15

    Multiresponse optimization of process parameters in drilling is focused in this article using the TOPSIS technique to obtain minimum cutting temperature (T), thrust force (Ft), torque (Mt) and surface roughness (Ra), Circularity (Cir), Cylindricity (Cyl). The experiments were performed on Titanium alloy Ti-6Al-4V in different cooling environments: Wet cooling and cryogenic cooling conditions. Liquid nitrogen (LN{sub 2} ) as a coolant is used in cryogenic machining. The control factors selected were machining environments, cutting speed (Vc) and feed rate (f). Eighteen experiments were conducted in wet and cryogenic LN2 conditions based on L{sub 1}8 orthogonal array, respectively. The optimization results indicate drilling at V{sub c} = 40 m/min and f = 0.02 mm/rev which is of the lowest value in cryogenic LN{sub 2} condition. A better performance is achieved too. The optimum multiresponses show that TOPSIS method is the most effective performance in the drilling process.

  7. Residual stress prediction in a powder bed fusion manufactured Ti6Al4V hip stem

    Science.gov (United States)

    Barrett, Richard A.; Etienne, Titouan; Duddy, Cormac; Harrison, Noel M.

    2017-10-01

    Powder bed fusion (PBF) is a category of additive manufacturing (AM) that is particularly suitable for the production of 3D metallic components. In PBF, only material in the current build layer is at the required melt temperature, with the previously melted and solidified layers reducing in temperature, thus generating a significant thermal gradient within the metallic component, particularly for laser based PBF components. The internal thermal stresses are subsequently relieved in a post-processing heat-treatment step. Failure to adequately remove these stresses can result in cracking and component failure. A prototype hip stem was manufactured from Ti6Al4V via laser PBF but was found to have fractured during over-seas shipping. This study examines the evolution of thermal stresses during the laser PBF manufacturing and heat treatment processes of the hip stem in a 2D finite element analysis (FEA) and compares it to an electron beam PBF process. A custom written script for the automatic conversion of a gross geometry finite element model into a thin layer- by-layer finite element model was developed. The build process, heat treatment (for laser PBF) and the subsequent cooling were simulated at the component level. The results demonstrate the effectiveness of the heat treatment in reducing PBF induced thermal stresses, and the concentration of stresses in the region that fractured.

  8. Surface Roughness and Morphology Customization of Additive Manufactured Open Porous Ti6Al4V Structures

    Directory of Open Access Journals (Sweden)

    Martine Wevers

    2013-10-01

    Full Text Available Additive manufacturing (AM is a production method that enables the building of porous structures with a controlled geometry. However, there is a limited control over the final surface of the product. Hence, complementary surface engineering strategies are needed. In this work, design of experiments (DoE was used to customize post AM surface treatment for 3D selective laser melted Ti6Al4V open porous structures for bone tissue engineering. A two-level three-factor full factorial design was employed to assess the individual and interactive effects of the surface treatment duration and the concentration of the chemical etching solution on the final surface roughness and beam thickness of the treated porous structures. It was observed that the concentration of the surface treatment solution was the most important factor influencing roughness reduction. The designed beam thickness decreased the effectiveness of the surface treatment. In this case study, the optimized processing conditions for AM production and the post-AM surface treatment were defined based on the DoE output and were validated experimentally. This allowed the production of customized 3D porous structures with controlled surface roughness and overall morphological properties, which can assist in more controlled evaluation of the effect of surface roughness on various functional properties.

  9. Mechanical properties of hot-pressed Al-4.5 wt. % Cu/WC composite

    Directory of Open Access Journals (Sweden)

    Samaneh Bernoosi

    2014-12-01

    Full Text Available In this study, the elemental powders of aluminum and copper were initially subjected to mechanical alloying using an attrition ball mill under argon atmosphere to produce an Al-4.5 wt% Cu powder alloy. The WC nanoparticles were then added to the powder alloy and milled in a planetary ball mill to explore the role of the WC nanoparticles on the mechanical properties of the fabricated composite powder. The experimental results revealed that a solid solution of Al-Cu could be formed after MA and a good dispersion of the WC nanoparticles in the aluminum matrix was obtained as characterized using X-ray diffraction and scanning electron microscopy, respectively. The results of hardness and compression tests of the hot pressed composites indicated that the MA followed by the hot-press processes was successful to fabricate an alloy and a metal matrix composite with considerable mechanical properties. However, a decreasing trend in the hardness and strength of the composites with the WC contents of more than 5wt% was observed. The maximum values of 260 HV and 575 MPa were obtained for a composite containing 5 wt% of nano ceramic particles.

  10. Solid solution in Al-4.5 wt% Cu produced by mechanical alloying

    International Nuclear Information System (INIS)

    Fogagnolo, J.B.; Amador, D.; Ruiz-Navas, E.M.; Torralba, J.M.

    2006-01-01

    Mechanical alloying has been used to produce oxide dispersion strengthened alloys, intermetallic compounds, aluminium alloys and to obtain nanostructured and amorphous materials, as well as to extend the solid solution limit. In this work, Al and Cu elemental powders were subjected to high-energy milling to produce Al-4.5 wt% Cu powder alloy. The powders obtained were characterized by scanning electron microscopy, X-ray diffraction (XRD) and differential scanning calorimetry (DSC), aiming to explore if the copper is present in solid solution or as small particles after high-energy milling. Related to the formation of a supersaturated solid solution, the results of scanning electron microscopy and X-ray diffraction are non-conclusive: the copper could be dispersed with a very small size, undetectable to both techniques. The Al 2 Cu precipitation at temperatures between 160 and 230 deg. C, verified by DSC and XRD analyses, substantiated that mechanical alloying had produced a supersaturated solid solution of copper in aluminium. The crystallite size as a function of milling time and annealing temperature was also determined by X-ray techniques

  11. Numerical Simulation on Dendrite Growth During Solidification of Al-4%Cu Alloy

    Directory of Open Access Journals (Sweden)

    ZHANG Min

    2016-06-01

    Full Text Available A new two-dimensional cellular automata and finite difference (CA-FD model of dendritic growth was improved, which a perturbation function was introduced to control the growth of secondary and tertiary dendrite, the concentration of the solute was clearly defined as the liquid solute concentration and the solid-phase solute concentration in dendrite growth processes, and the eight moore calculations method was used to reduce the anisotropy caused by the shape of the grid in the process of redistribution and diffusion of solute. Single and multi equiaxed dendrites along different preferential direction, single and multi directions of columnar dendrites of Al-4% Cu alloy were simulated, as well as the distribution of liquid solute concentration and solid solute concentration. The simulation results show that the introduced perturbation function can promote the dendrite branching, liquid/solid phase solute calculation model is able to simulate the solute distribution of liquid/solid phase accurately in the process of dendritic growth, and the improved model can realize competitive growth of dendrite in any direction.

  12. Mechanical Properties of Additive Manufactured Ti-6Al-4V Using Wire and Powder Based Processes

    International Nuclear Information System (INIS)

    Brandl, Erhard; Palm, Frank; Leyens, Christoph

    2011-01-01

    Since 1986 several techniques of building up geometries layer by layer have been developed and successfully commercialized under numerous trade names. Today, not only prototypes are realized by these techniques, but serial production parts are envisaged. To achieve this progress, the development activities have to focus on the reliability and output material quality. Particularly for aerospace applications, the material quality is an all-dominant factor. In this paper, an electron beam based powder-bed process and a laser based wire-feed process are investigated. Microstructure, chemical composition, static tensile and high cycle fatigue properties of Ti-6Al-4V samples are presented and evaluated from an aerospace application point of view. The static tensile properties resulting from both processes are mostly comparable to properties of cast or wrought material depending on post heat treatment and test direction. Fatigue limits of all samples are similar to those of wrought material. The impurity levels of oxygen, nitrogen, carbon and hydrogen are below the maximum level of plate material (AMS 4911L). The wire-feed process leads to a material with fewer impurities than the powder-bed process.

  13. Neutron irradiation effect on the strength of jointed Ti-6Al-4V alloy

    International Nuclear Information System (INIS)

    Ishiyama, Shintaro; Miya, Naoyuki

    2002-01-01

    In order to investigate applicability of Ti alloy to large scaled structural material for fusion reactors, irradiation effect on the mechanical properties of Ti-6Al-4V alloy and its TIG welded material was investigated after neutron irradiation (temperature: 746-788K, fluence: 2.8 x 10 23 n/m 2 (>0.18 MeV). The following results were obtained. (1) Irradiated Ti alloy shows about 20-30% increase of its tensile strength and large degradation of fracture elongation, comparing with those of unirradiated Ti alloy. (2) TIG welded material behaves as Ti alloy in its tensile test, however, shows 30% increase of area reduction in 373-473K, whereas 1/2 degradation of area reduction over 600K. (3) Irradiated TIG welded material behaves heavier embrittlement than that of irradiated Ti alloy. (4) Charpy impact properties of un- and irradiated Ti alloys shift to ductile from brittle fracture and transition temperature shift, ΔT was estimated as about 100K. (5) Remarkable increase of hardness was found, especially in HAZ of TIG welded material after irradiation. (author)

  14. Correlation of fatigue properties and microstructure in investment cast Ti-6Al-4V welds

    International Nuclear Information System (INIS)

    Oh, Jinkeun; Kim, Nack J.; Lee, Sunghak; Lee, Eui W.

    2003-01-01

    The effect of microstructural characteristics on high-cycle fatigue properties and fatigue crack propagation behavior of welded regions of an investment cast Ti-6Al-4V were investigated. High-cycle fatigue and fatigue crack propagation tests were conducted on the welded regions, which were processed by two different welding methods: tungsten inert gas (TIG) and electron beam (EB) welding. Test data were analyzed in relation to microstructure, tensile properties, and fatigue fracture mode. The base metal was composed of an alpha plate colony structure transformed to a basket-weave structure with thin α platelets after welding and annealing. High-cycle fatigue results indicated that fatigue strength of the EB weld was lower than that of the base metal or the TIG weld because of the existence of large micropores formed during welding, although it had the highest yield strength. In the case of the fatigue crack propagation, the EB weld composed of thinner α platelets had a faster crack propagation rate than the base metal or the TIG weld. The effective microstructural feature determining the fatigue crack propagation rate was found to be the width of α platelets because it was well matched with the reversed cyclic plastic zone size calculated in the threshold ΔK regime

  15. The coarsening process of Ge precipitates in an Al-4 wt.% Ge alloy

    Energy Technology Data Exchange (ETDEWEB)

    Deaf, G.H

    2004-05-01

    In this paper the results of a quantitative transmission electron microscopy (TEM) investigation of the precipitation process of Ge in an Al-4 wt.% Ge alloy are described. Two crystallographic orientation relationships between the irregular germanium precipitate and aluminum matrix were found to be [1 0 0]{sub Ge} || [1 1 0]{sub Al} and [1 1 4]{sub Ge} || [1 0 0]{sub Al}. The irregular germanium precipitates formed on [0 0 1]{sub Al} habit planes. The origin of the irregular shape is due to the existence of a highly anisotropic interfacial energy as well as in an isotropic growth rate along <1 1 0>{sub A1} directions. Particles sizes were determined for variety of isothermal ageing times at 348, 423 and 523 K. The coarsening of the different morphologies of Ge precipitates was found to obey Ostwald ripening kinetics. The TEM results showed that the coarsening of irregular particles was due to the interfacial coalescence between these particles. Nine different morphologies have been distinguished in the form of (i) irregular particles, (ii) spheres, (iii) hexagonal plates, (iv) rods, (v) triangular plates, (vi) laths, (vii) small tetrahedra, (viii) rectangular plates, and (ix) Lamellae shape.

  16. Surface roughness of Ti6Al4V after heat treatment evaluated by artificial neural networks

    Energy Technology Data Exchange (ETDEWEB)

    Altug, Mehmet [Inonu Univ., Malataya (Turkey). Dept. of Machine and Metal Technologies; Erdem, Mehmet; Bozkir, Oguz [Inonu Univ., Malataya (Turkey); Ozay, Cetin [Univ. of Firat Elazig (Turkey). Faculty of Tech. Education

    2016-05-01

    The study examines how, using wire electrical discharge machining (WEDM), the microstructural, mechanical and conductivity characteristics of the titanium alloy Ti6Al4V are changed as a result of heat treatment and the effect they have on machinability. Scanning electron microscope (SEM), optical microscope and X-ray diffraction (XRD) examinations were performed to determine various characteristics and additionally related microhardness and conductivity measurements were conducted. L{sub 18} Taquchi test design was performed with three levels and six different parameters to determine the effect of such alterations on its machinability using WEDM and post-processing surface roughness (Ra) values were determined. Micro-changes were ensured successfully by using heat treatments. Results obtained with the optimization technique of artificial neural network (ANN) presented minimum surface roughness. Values obtained by using response surface method along with this equation were completely comparable with those achieved in the experiments. The best surface roughness value was obtained from sample D which had a tempered martensite structure.

  17. Surface Roughness and Morphology Customization of Additive Manufactured Open Porous Ti6Al4V Structures.

    Science.gov (United States)

    Pyka, Grzegorz; Kerckhofs, Greet; Papantoniou, Ioannis; Speirs, Mathew; Schrooten, Jan; Wevers, Martine

    2013-10-22

    Additive manufacturing (AM) is a production method that enables the building of porous structures with a controlled geometry. However, there is a limited control over the final surface of the product. Hence, complementary surface engineering strategies are needed. In this work, design of experiments (DoE) was used to customize post AM surface treatment for 3D selective laser melted Ti6Al4V open porous structures for bone tissue engineering. A two-level three-factor full factorial design was employed to assess the individual and interactive effects of the surface treatment duration and the concentration of the chemical etching solution on the final surface roughness and beam thickness of the treated porous structures. It was observed that the concentration of the surface treatment solution was the most important factor influencing roughness reduction. The designed beam thickness decreased the effectiveness of the surface treatment. In this case study, the optimized processing conditions for AM production and the post-AM surface treatment were defined based on the DoE output and were validated experimentally. This allowed the production of customized 3D porous structures with controlled surface roughness and overall morphological properties, which can assist in more controlled evaluation of the effect of surface roughness on various functional properties.

  18. Genesis of Microstructures in Friction Stir Welding of Ti-6Al-4V

    Science.gov (United States)

    Tchein, Gnofam Jacques; Jacquin, Dimitri; Coupard, Dominique; Lacoste, Eric; Girot Mata, Franck

    2018-03-01

    This paper is focused on the genesis of microstructures in friction stir welding (FSW) of the Ti-6Al-4V alloy. Several titanium joints, initially prepared with four different preheat treatments, were processed by FSW. Detailed microstructural analyses were performed in order to investigate change in the microstructure during the process. In this work, the FSW processing allows a controlled and stable microstructure to be produced in the stirring zone, regardless of the initial heat treatment or the welding conditions. The welded material undergoes a severe thermomechanical treatment which can be divided into two steps. First, the friction in the shoulder and the plastic strain give rise to the necessary conditions to allow a continuous dynamic recrystallization of the β phase. This operation produces a fine and equiaxed β grain structure. Second, once the pin has moved away, the temperature decreases, and the material undergoes a heat treatment equivalent to air quenching. The material thus exhibits a β → β + α transformation with germination of a fine intergranular Widmanstätten phase within the ex-fully-recrystallized-β grains.

  19. Genesis of Microstructures in Friction Stir Welding of Ti-6Al-4V

    Science.gov (United States)

    Tchein, Gnofam Jacques; Jacquin, Dimitri; Coupard, Dominique; Lacoste, Eric; Girot Mata, Franck

    2018-06-01

    This paper is focused on the genesis of microstructures in friction stir welding (FSW) of the Ti-6Al-4V alloy. Several titanium joints, initially prepared with four different preheat treatments, were processed by FSW. Detailed microstructural analyses were performed in order to investigate change in the microstructure during the process. In this work, the FSW processing allows a controlled and stable microstructure to be produced in the stirring zone, regardless of the initial heat treatment or the welding conditions. The welded material undergoes a severe thermomechanical treatment which can be divided into two steps. First, the friction in the shoulder and the plastic strain give rise to the necessary conditions to allow a continuous dynamic recrystallization of the β phase. This operation produces a fine and equiaxed β grain structure. Second, once the pin has moved away, the temperature decreases, and the material undergoes a heat treatment equivalent to air quenching. The material thus exhibits a β → β + α transformation with germination of a fine intergranular Widmanstätten phase within the ex-fully-recrystallized- β grains.

  20. New tool holder design for cryogenic machining of Ti6Al4V

    Science.gov (United States)

    Bellin, Marco; Sartori, Stefano; Ghiotti, Andrea; Bruschi, Stefania

    2017-10-01

    The renewed demand of increasing the machinability of the Ti6Al4V titanium alloy to produce biomedical and aerospace parts working at high temperature has recently led to the application of low-temperature coolants instead of conventional cutting fluids to increase both the tool life and the machined surface integrity. In particular, the liquid nitrogen directed to the tool rake face has shown a great capability of reducing the temperature at the chip-tool interface, as well as the chemical interaction between the tool coating and the titanium to be machined, therefore limiting the tool crater wear, and improving, at the same time, the chip breakability. Furthermore, the nitrogen is a safe, non-harmful, non-corrosive, odorless, recyclable, non-polluting and abundant gas, characteristics that further qualify it as an environmental friendly coolant to be applied to machining processes. However, the behavior of the system composed by the tool and the tool holder, exposed to the cryogenics temperatures may represent a critical issue in order to obtain components within the required geometrical tolerances. On this basis, the paper aims at presenting the design of an innovative tool holder installed on a CNC lathe, which includes the cryogenic coolant provision system, and which is able to hinder the part possible distortions due to the liquid nitrogen adduction by stabilizing its dimensions through the use of heating cartridges and appropriate sensors to monitor the temperature evolution of the tool holder.

  1. Process Optimization and Microstructure Characterization of Ti6Al4V Manufactured by Selective Laser Melting

    Science.gov (United States)

    junfeng, Li; zhengying, Wei

    2017-11-01

    Process optimization and microstructure characterization of Ti6Al4V manufactured by selective laser melting (SLM) were investigated in this article. The relative density of sampled fabricated by SLM is influenced by the main process parameters, including laser power, scan speed and hatch distance. The volume energy density (VED) was defined to account for the combined effect of the main process parameters on the relative density. The results shown that the relative density changed with the change of VED and the optimized process interval is 55˜60J/mm3. Furthermore, compared with laser power, scan speed and hatch distance by taguchi method, it was found that the scan speed had the greatest effect on the relative density. Compared with the microstructure of the cross-section of the specimen at different scanning speeds, it was found that the microstructures at different speeds had similar characteristics, all of them were needle-like martensite distributed in the β matrix, but with the increase of scanning speed, the microstructure is finer and the lower scan speed leads to coarsening of the microstructure.

  2. Parametric effects of turning Ti-6Al-4V alloys with aluminum oxide nanolubricants with SDBS

    Science.gov (United States)

    Ali, M. A. M.; Azmi, A. I.; Khalil, A. N. M.

    2017-09-01

    Applications of nanolubricants have been claimed to improve machinability of aerospace metals due to reduction of friction as a results of the rolling action of billions of nanoparticles at the tool-chip interface. In addition, the need to pursue for an eco-friendly machining has pushed researchers toward implementing alternative lubrication methods through minimal quantity lubrication (MQL). However, the gap in the current literature regarding the performance of nanolubricants via MQL has restricted the widespread use of this lubricant and technique in industries. The present work aims to understand the parametric effects of nanoparticles concentration, cutting speed, feed rate and nozzle angle during machining of titanium alloy, Ti-6AL-4V. Multiple performance of machinability outputs such as surface roughness, tool wear and power consumption were simultaneously determined via Taguchi orthogonal array and grey relational analyses. Prior to machining tests, the nanolubricants stabilities were investigated through the addition of surfactant; sodium dodecyl benzene sulfonate (SDBS). The results clearly indicated that inclusion of SDBS surfactant managed to reduce agglomeration in the base lubricant. Meanwhile, grey relational analyses revealed that the combination of 0.6 % nanoparticles concentration, cutting speed of 85 m/min, feed rate of 0.1 mm/rev and nozzle angle of 60o as desired setting for all the three machining outputs.

  3. Multilinear stress-strain and failure calibrations for Ti-6Al-4V.

    Energy Technology Data Exchange (ETDEWEB)

    Corona, Edmundo [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2018-02-01

    This memo concerns calibration of an elastic-plastic J2 material model for Ti-6Al-4V (grade 5) alloy based on tensile uniaxial stress-strain data obtained in the laboratory. In addition, tension tests on notched specimens provided data to calibrate two ductile failure models: Johnson-Cook and Wellman's tearing parameter. The tests were conducted by Kim Haulen- beek and Dave Johnson (1528) in the Structural Mechanics Laboratory (SML) during late March and early April, 2017. The SML EWP number was 4162. The stock material was a TIMETALR® 6-4 Titanium billet with 9 in. by 9 in. square section and length of 137 in. The product description indicates that it was a forging delivered in annealed condition (2 hours @ 1300oF, AC at the mill). The tensile mechanical properties reported in the material certi cation are given in Table 1, where σo represents the 0.2% strain offset yield stress, σu the ultimate stress, εf the elongation at failure and R.A. the reduction in area.

  4. Validatin of miniaturised tensile testing on DMLS TI6AL4V (ELI specimens

    Directory of Open Access Journals (Sweden)

    Van Zyl, Ian

    2016-11-01

    Full Text Available Direct metal laser sintering (DMLS is a relatively new technology that is developing rapidly. Since DMLS material is created by melting/solidifying tracks and layers from powder, even building geometry can influence the mechanical properties. To certify a material, the testing specimens must be designed and manufactured according to the appropriate standards. Miniaturised tensile DMLS samples could be a good alternative for express quality control, and could reduce the cost of DMLS-specific testing. In this study, as-built and stress-relieved miniaturised tensile DMLS Ti6Al4V (ELI specimens with different surface qualities were investigated. The fracture surfaces and mechanical properties of the mini-tensile specimens were analysed and compared with standard full-sized specimens also manufactured by DMLS. The obtained data showed the applicability of mini-tensile tests for the express analysis of DMLS objects if a correction factor is applied for the calculation of the load-bearing cross-section of the specimen.

  5. Evaluation of microstructural development in electron beam melted Ti-6Al-4V

    International Nuclear Information System (INIS)

    Safdar, A.; Wei, L.-Y.; Snis, A.; Lai, Z.

    2012-01-01

    In the current work an investigation of the microstructures of EBM built Ti-6Al-4V test bars has been performed using OM, SEM, TEM and XRD. It has been found that the prior β phase, that formed during the initial solidification, possesses a column shaped morphology with growing direction parallel to built direction. Typical (α + β) structures namely Widmanstätten α platelets with rod-like β phase formed on the interfaces of the fine α grains, have been observed in the columnar prior β grains. Grain boundary α phase was found to be formed around the boundaries of the columnar prior β grains. Different phases present in the parts, especially the BCC β phases have been characterized. The TEM/EDX results indicate very high V composition in the β phase. Results of TEM/SAED and XRD also revealed that a superlattice structure could be present in the β phase. Phase transformation sequence is discussed according to the processing history and the microstructures observed. - Highlights: ► α + β and individual β phase is observed and characterized by SEM, TEM and XRD. ► β-phase is identified as rod-like structure embedded in α matrix and platelets. ► Phase transformation sequence is discussed as per thermal history and microstructures.

  6. Preparation of well-distributed titania nanopillar arrays on Ti6Al4V surface by induction heating for enhancing osteogenic differentiation of stem cells

    Science.gov (United States)

    Li, Ning-Bo; Sun, Sheng-Jun; Bai, Han-Ying; Xiao, Gui-Yong; Xu, Wen-Hua; Zhao, Jun-Han; Chen, Xin; Lu, Yu-Peng; Zhang, Yi-Lin

    2018-01-01

    Great effort has recently been devoted to the preparation of nanoscale surfaces on titanium-based implants to achieve clinically fast osteoinduction and osseointegration, which relies on the unique characteristics of the nanostructure. In this work, we used induction heating treatment (IHT) as a rapid oxidation method to fabricate a porous nanoscale oxide layer on the Ti6Al4V surface for better medical application. Well-distributed vertical nanopillars were yielded by IHT for 20-35 s on the alloy surface. The composition of the oxides contained rutile/anatase TiO2 and a small amount of Al2O3 between the TiO2 grain boundaries (GBs). This technology resulted in a reduction and subsequent increase of surface roughness of 26-32 nm when upregulating the heating time, followed by the successive enhancement of the thickness, wettability and adhesion strength of the oxidation layer to the matrix. The surface hardness also distinctly rose to 554 HV in the IHT-35 s group compared with the 350 HV of bare Ti6Al4V. The massive small-angle GBs in the bare alloy promoted the formation of nanosized oxide crystallites. The grain refinement and deformation texture reduction further improved the mechanical properties of the matrix after IHT. Moreover, in vitro experiments on a mesenchymal stem cell (BMSC) culture derived from human bone marrow for 1-7 days indicated that the nanoscale layers did not cause cytotoxicity, and facilitated cell differentiation in osteoblasts by enhancing the gene and osteogenesis-related protein expressions after 1-3 weeks of culturing. The increase of the IHT time slightly advanced the BMSC proliferation and differentiation, especially during long-term culture. Our findings provide strong evidence that IHT oxidation technology is a novel nanosurface modification technology, which is potentially promising for further clinical development.

  7. Effect of plasma molybdenized buffer layer on adhesive properties of TiN film coated on Ti6Al4V alloy

    Energy Technology Data Exchange (ETDEWEB)

    Qin, Lin, E-mail: qinlin@tyut.edu.cn; Yi, Hong; Kong, Fanyou; Ma, Hua; Guo, Lili; Tian, Linhai; Tang, Bin

    2017-05-01

    Highlights: • A molybdenized layer was prepared as a buffer layer under TiN film on Ti6Al4V. • The molybdenized layer can enhance adhesion strength of PVD coatings effectively. • The duplex treated samples increase elastic energy ratio in the impact tests. • The enhancement attributes to the hardness improvement and inverted-S shape elastic modulus profile of the modified layer. - Abstract: Effect of molybdenized buffer layer on adhesion strength of TiN film on Ti6Al4V alloy was investigated. The buffer layer composed of a dense molybdenum deposition layer, a rapid drop zone and a slow fall zone was prepared using double glow plasma surface alloying technique. Scratch tests and low energy repeated impact tests were adopted to comparatively evaluate the duplex treated layers and the single TiN samples. The results show that the critical load was increased from 62 N for the single TiN film to over 100 N for the duplex treated layer. The volume of impact pit, formed in impact tests, of the single TiN samples is 9.15 × 10{sup 6} μm{sup 3}, and about 1.5 times than that of the duplex treated samples. The Leeb hardness values reveal that about 70% impact energy was transferred to the single TiN samples to generate permanent deformation, while that was only about 47% for the duplex treated samples. The mechanism of improving adhesion strength is attributed to synergistic effect due to an inverted-S shape elastic modulus distribution produced by the molybdenized layer.

  8. Influencia del arenado de la aleación Ti6Al4V en la dureza subsuperficial y estado de tensiones residuales

    Directory of Open Access Journals (Sweden)

    Multigner, M.

    2009-02-01

    Full Text Available Sandblasting of Ti6Al4V alloy is used to enhance mechanical fixation of the implants. Under the mechanical point of view, such treatment yields a decrease of the fatigue resistance. In this work we evaluate by means of synchrotron radiation the residual stress state in sandblasted specimens and the further relaxation process after a thermal oxidation treatment at 500 °C. It has been found a significant compressive stress gradient with a maximum of about 700 MPa near the surface. Despite the severe deformation experienced by the surface during sandblasting microhardness measurements failed to show any sufsurface hardening. A thermal oxidation treatment (500 °C/ 1h of the sandblasted specimen yield the stress relief and a significant subsurface hardening.

    El arenado de la aleación Ti6Al4V es un tratamiento orientado a la mejora de la fijación mecánica de los implantes. Sin embargo, dicho tratamiento contribuye a una disminución de la resistencia a la fatiga del material. En este trabajo se ha determinado, mediante radiación sincrotrón, el estado de tensiones residuales en muestras arenadas de esta aleación y su posterior proceso de relajación tras un recocido a 500 °C. Se observa que el arenado ocasiona un gradiente de tensiones residuales de compresión con valores de hasta unos 700 MPa en las proximidades de la superficie. A pesar de la deformación severa que experimenta el material en esta zona, las medidas de microdureza arrojan valores similares a los obtenidos en el interior del material. Tras el tratamiento térmico se observa una relajación de las tensiones residuales y un importante aumento de la dureza superficial.

  9. Compressive Strength Evaluation in Brazed ZrO2/Ti6Al4V Joints Using Finite Element Analysis

    Science.gov (United States)

    Sharma, Ashutosh; Kee, Se Ho; Jung, Flora; Heo, Yongku; Jung, Jae Pil

    2016-05-01

    This study aims to synthesize and evaluate the compressive strength of the ZrO2/Ti-6Al-4V joint brazed using an active metal filler Ag-Cu-Sn-Ti, and its application to dental implants assuring its reliability to resist the compressive failure in the actual oral environment. The brazing was performed at a temperature of 750 °C for 30 min in a vacuum furnace under 5 × 10-6 Torr atmosphere. The microstructure of the brazed joint showed the presence of an Ag-rich matrix and a Cu-rich phase, and Cu-Ti intermetallic compounds were observed along the Ti-6Al-4V bonded interface. The compressive strength of the brazed ZrO2/Ti-6Al-4V joint was measured by EN ISO 14801 standard test method. The measured compressive strength of the joint was ~1477 MPa—a value almost five times that of existing dental cements. Finite element analysis also confirmed the high von Mises stress values. The compressive strains in the samples were found concentrated near the Ti-6Al-4V position, matching with the position of the real fractured sample. These results suggest extremely significant compressive strength in ZrO2/Ti-6Al-4V joints using the Ag-Cu-Sn-Ti filler. It is believed that a highly reliable dental implant can be processed and designed using the results of this study.

  10. Improvement of Functional Properties by Sever Plastic Deformation on Parts of Titanium Biomaterials

    Science.gov (United States)

    Czán, Andrej; Babík, Ondrej; Daniš, Igor; Martikáň, Pavol; Czánová, Tatiana

    2017-12-01

    Main task of materials for invasive implantology is their biocompatibility with the tissue but also requirements for improving the functional properties of given materials are increasing constantly. One of problems of materials biocompatibility is the impossibility to improve of functional properties by change the percentage of the chemical elements and so it is necessary to find other innovative methods of improving of functional properties such as mechanical action in the form of high deformation process. This paper is focused on various methods of high deformation process such as Equal Channel Angular Pressing (ECAP) when rods with record strength properties were obtained.The actual studies of the deformation process properties as tri-axial compress stress acting on workpiece with high speed of deformation shows effects similar to results obtained using the other methods, but in lower levels of stress. Hydrostatic extrusion (HE) is applying for the purpose of refining the structure of the commercially pure titanium up to nano-scale. Experiments showed the ability to reduce the grain size below 100 nm. Due to the significant change in the performance of the titanium materials by severe plastic deformation is required to identify the processability of materials with respect to the identification of created surfaces and monitoring the surface integrity, where the experimental results show ability of SPD technologies application on biomaterials.

  11. Enhancing tribological performance of Ti-6Al-4V using pin on disc setup

    Science.gov (United States)

    Kumar, Deepak; Lijesh, K. P.; Deepak, K. B.; Kumar, Satish

    2018-05-01

    Titanium (Ti) alloy Ti-6Al-4V (Ti64), possesses a inimitable combination of mechanical, physical and corrosion properties, which makes them desirable for applications like aerospace, automobile, chemical and energy industries devices etc. However this alloy of Ti exhibits poor tribological (friction and wear) properties, which limits their full fledged implementation. However, the tribological behavior of T164 can be enhanced by providing a coating or a protective layer on it, which posses superior tribological properties. It is hypothesized that by a layer of alumina on the can be deposited on the surface of Ti64, by sliding them in dry-ambient condition using Pin On Disk (POD) machine. To validate the hypothesis, experiments were performed for different normal loading conditions of 13.7N, 68.7N and 109.9N at sliding speed of 0.01m/s and for a sliding distance of 1000m. The tribological performance of the experiments, were evaluated by measuring Coefficient of Friction (COF) and weight loss values. To understand the tribological mechanism and behaviour, In-situ analysis was performed on the pin using (i) Scanning Electron Microscopy (SEM) to understand the wear morphology, and (ii) Energy Dispersive Analysis of X Ray (EDAX) to estimate the deposition of alumina on surface of the pins. Based on the obtained results, the most favorable experimenting condition required for deposition of alumina over Ti64 will be identified. Finally, experiment on POD will be repeated for the selected experimenting condition and will be continued for the worst tribological condition. The obtained COF and wear values after performing the experiment will be presented.

  12. Thermally oxidized titania nanotubes enhance the corrosion resistance of Ti6Al4V.

    Science.gov (United States)

    Grotberg, John; Hamlekhan, Azhang; Butt, Arman; Patel, Sweetu; Royhman, Dmitry; Shokuhfar, Tolou; Sukotjo, Cortino; Takoudis, Christos; Mathew, Mathew T

    2016-02-01

    The negative impact of in vivo corrosion of metallic biomedical implants remains a complex problem in the medical field. We aimed to determine the effects of electrochemical anodization (60V, 2h) and thermal oxidation (600°C) on the corrosive behavior of Ti-6Al-4V, with serum proteins, at physiological temperature. Anodization produced a mixture of anatase and amorphous TiO2 nanopores and nanotubes, while the annealing process yielded an anatase/rutile mixture of TiO2 nanopores and nanotubes. The surface area was analyzed by the Brunauer-Emmett-Teller method and was estimated to be 3 orders of magnitude higher than that of polished control samples. Corrosion resistance was evaluated on the parameters of open circuit potential, corrosion potential, corrosion current density, passivation current density, polarization resistance and equivalent circuit modeling. Samples both anodized and thermally oxidized exhibited shifts of open circuit potential and corrosion potential in the noble direction, indicating a more stable nanoporous/nanotube layer, as well as lower corrosion current densities and passivation current densities than the smooth control. They also showed increased polarization resistance and diffusion limited charge transfer within the bulk oxide layer. The treatment groups studied can be ordered from greatest corrosion resistance to least as Anodized+Thermally Oxidized > Anodized > Smooth > Thermally Oxidized for the conditions investigated. This study concludes that anodized surface has a potential to prevent long term implant failure due to corrosion in a complex in-vivo environment. Copyright © 2015 Elsevier B.V. All rights reserved.

  13. Anodizing color coded anodized Ti6Al4V medical devices for increasing bone cell functions

    Directory of Open Access Journals (Sweden)

    Webster TJ

    2013-01-01

    Full Text Available Alexandra P Ross, Thomas J WebsterSchool of Engineering and Department of Orthopedics, Brown University, Providence, RI, USAAbstract: Current titanium-based implants are often anodized in sulfuric acid (H2SO4 for color coding purposes. However, a crucial parameter in selecting the material for an orthopedic implant is the degree to which it will integrate into the surrounding bone. Loosening at the bone–implant interface can cause catastrophic failure when motion occurs between the implant and the surrounding bone. Recently, a different anodization process using hydrofluoric acid has been shown to increase bone growth on commercially pure titanium and titanium alloys through the creation of nanotubes. The objective of this study was to compare, for the first time, the influence of anodizing a titanium alloy medical device in sulfuric acid for color coding purposes, as is done in the orthopedic implant industry, followed by anodizing the device in hydrofluoric acid to implement nanotubes. Specifically, Ti6Al4V model implant samples were anodized first with sulfuric acid to create color-coding features, and then with hydrofluoric acid to implement surface features to enhance osteoblast functions. The material surfaces were characterized by visual inspection, scanning electron microscopy, contact angle measurements, and energy dispersive spectroscopy. Human osteoblasts were seeded onto the samples for a series of time points and were measured for adhesion and proliferation. After 1 and 2 weeks, the levels of alkaline phosphatase activity and calcium deposition were measured to assess the long-term differentiation of osteoblasts into the calcium depositing cells. The results showed that anodizing in hydrofluoric acid after anodizing in sulfuric acid partially retains color coding and creates unique surface features to increase osteoblast adhesion, proliferation, alkaline phosphatase activity, and calcium deposition. In this manner, this study

  14. Anodizing color coded anodized Ti6Al4V medical devices for increasing bone cell functions.

    Science.gov (United States)

    Ross, Alexandra P; Webster, Thomas J

    2013-01-01

    Current titanium-based implants are often anodized in sulfuric acid (H(2)SO(4)) for color coding purposes. However, a crucial parameter in selecting the material for an orthopedic implant is the degree to which it will integrate into the surrounding bone. Loosening at the bone-implant interface can cause catastrophic failure when motion occurs between the implant and the surrounding bone. Recently, a different anodization process using hydrofluoric acid has been shown to increase bone growth on commercially pure titanium and titanium alloys through the creation of nanotubes. The objective of this study was to compare, for the first time, the influence of anodizing a titanium alloy medical device in sulfuric acid for color coding purposes, as is done in the orthopedic implant industry, followed by anodizing the device in hydrofluoric acid to implement nanotubes. Specifically, Ti6Al4V model implant samples were anodized first with sulfuric acid to create color-coding features, and then with hydrofluoric acid to implement surface features to enhance osteoblast functions. The material surfaces were characterized by visual inspection, scanning electron microscopy, contact angle measurements, and energy dispersive spectroscopy. Human osteoblasts were seeded onto the samples for a series of time points and were measured for adhesion and proliferation. After 1 and 2 weeks, the levels of alkaline phosphatase activity and calcium deposition were measured to assess the long-term differentiation of osteoblasts into the calcium depositing cells. The results showed that anodizing in hydrofluoric acid after anodizing in sulfuric acid partially retains color coding and creates unique surface features to increase osteoblast adhesion, proliferation, alkaline phosphatase activity, and calcium deposition. In this manner, this study provides a viable method to anodize an already color coded, anodized titanium alloy to potentially increase bone growth for numerous implant applications.

  15. Performance of High Layer Thickness in Selective Laser Melting of Ti6Al4V

    Directory of Open Access Journals (Sweden)

    Xuezhi Shi

    2016-12-01

    Full Text Available To increase building rate and save cost, the selective laser melting (SLM of Ti6Al4V with a high layer thickness (200 μm and low cost coarse powders (53 μm–106 μm at a laser power of 400 W is investigated in this preliminary study. A relatively large laser beam with a diameter of 200 μm is utilized to produce a stable melt pool at high layer thickness, and the appropriate scanning track, which has a smooth surface with a shallow contact angle, can be obtained at the scanning speeds from 40 mm/s to 80 mm/s. By adjusting the hatch spacings, the density of multi-layer samples can be up to 99.99%, which is much higher than that achieved in previous studies about high layer thickness selective laser melting. Meanwhile, the building rate can be up to 7.2 mm3/s, which is about 2 times–9 times that of the commercial equipment. Besides, two kinds of defects are observed: the large un-melted defects and the small spherical micropores. The formation of the un-melted defects is mainly attributed to the inappropriate overlap rates and the unstable scanning tracks, which can be eliminated by adjusting the processing parameters. Nevertheless, the micropores cannot be completely eliminated. It is worth noting that the high layer thickness plays a key role on surface roughness rather than tensile properties during the SLM process. Although a sample with a relatively coarse surface is generated, the average values of yield strength, ultimate tensile strength, and elongation are 1050 MPa, 1140 MPa, and 7.03%, respectively, which are not obviously different than those with the thin layer thickness used in previous research; this is due to the similar metallurgical bonding and microstructure.

  16. Performance of High Layer Thickness in Selective Laser Melting of Ti6Al4V.

    Science.gov (United States)

    Shi, Xuezhi; Ma, Shuyuan; Liu, Changmeng; Chen, Cheng; Wu, Qianru; Chen, Xianping; Lu, Jiping

    2016-12-01

    To increase building rate and save cost, the selective laser melting (SLM) of Ti6Al4V with a high layer thickness (200 μm) and low cost coarse powders (53 μm-106 μm) at a laser power of 400 W is investigated in this preliminary study. A relatively large laser beam with a diameter of 200 μm is utilized to produce a stable melt pool at high layer thickness, and the appropriate scanning track, which has a smooth surface with a shallow contact angle, can be obtained at the scanning speeds from 40 mm/s to 80 mm/s. By adjusting the hatch spacings, the density of multi-layer samples can be up to 99.99%, which is much higher than that achieved in previous studies about high layer thickness selective laser melting. Meanwhile, the building rate can be up to 7.2 mm³/s, which is about 2 times-9 times that of the commercial equipment. Besides, two kinds of defects are observed: the large un-melted defects and the small spherical micropores. The formation of the un-melted defects is mainly attributed to the inappropriate overlap rates and the unstable scanning tracks, which can be eliminated by adjusting the processing parameters. Nevertheless, the micropores cannot be completely eliminated. It is worth noting that the high layer thickness plays a key role on surface roughness rather than tensile properties during the SLM process. Although a sample with a relatively coarse surface is generated, the average values of yield strength, ultimate tensile strength, and elongation are 1050 MPa, 1140 MPa, and 7.03%, respectively, which are not obviously different than those with the thin layer thickness used in previous research; this is due to the similar metallurgical bonding and microstructure.

  17. Laser metal deposition of Ti6Al4V: A study on the effect of laser power on microstructure and microhardness

    CSIR Research Space (South Africa)

    Mahamood, RM

    2013-03-01

    Full Text Available The effect of laser power on the resulting microstructure and microhardness of laser metal deposited Ti6Al4V powder on Ti6Al4V substrate has been investigated. The tracks were deposited using 99.6 % pure Ti6Al4V powder of particle size ranging...

  18. Manipulation of the osteoblast response to a Ti 6Al 4V titanium alloy using a high power diode laser

    Science.gov (United States)

    Hao, L.; Lawrence, J.; Li, L.

    2005-07-01

    To improve the bone integration of titanium-based implants a high power diode laser (HPDL) was used to modify the material for improved osteoblast cell response. The surface properties of un-treated and HPDL treated samples were characterized. Contact angles for the un-treated and the HPDL modified titanium alloy (Ti-6Al-4V) were determined with selected biological liquids by the sessile drop technique. The analysis revealed that the wettability of the Ti-6Al-4V improved after HPDL laser treatment, indicating that better interaction with the biological liquids occurred. Moreover, an in vitro human fetal osteoblast cells (hFOB 1.19) evaluation revealed a more favourable cell response on the HPDL laser treated Ti-6Al-4V alloy than on either un-treated sample or a mechanically roughened sample. It was consequently determined that the HPDL provides more a controllable and effective technique to improve the biocompatibility of bio-metals.

  19. Topographic and Electrochemical Ti6Al4V Alloy Surface Characterization in Dry and Wet Reciprocating Sliding

    Directory of Open Access Journals (Sweden)

    Z. Doni

    2013-09-01

    Full Text Available This present paper shows the behavior of functional integrity of the state Ti6Al4V alloy under reciprocating sliding wear conditions in acomparative way for two different counter materials, steel and ceramicballs in dry and corrosive environment (3.5% NaCl. The surface integrity analysis of the dry reciprocating wear tests was based on the evolution of The roughness parameters with the applied load. In the case of reciprocating wear tests in corrosive environment the surface integrity analysis was based on electrochemical parameters. Comparative analysis of the evolution of the roughness parameters with the applied load shows a higher stability of the Ti6Al4V/Al2O3 contact pair, while from the point of view of the electrochemical parameters the Tribological properties are worse than Ti6Al4V/steel ball contact pair.

  20. Friction and wear properties of Ti6Al4V/WC-Co in cold atmospheric plasma jet

    International Nuclear Information System (INIS)

    Xu Wenji; Liu Xin; Song Jinlong; Wu Libo; Sun Jing

    2012-01-01

    Highlights: ► Cold plasma jet can effectively reduce the friction coefficients of Ti6Al4V/WC-Co friction pairs. ► Cold plasma jet can easily form nitrides on the surface of Ti6Al4V and on new surfaces generated by tool wear. ► The nitrides can reduce the friction coefficients and protect the friction surface. - Abstract: The friction and wear properties of Ti6Al4V/WC-Co friction pair were studied using an autonomous atmospheric pressure bare electrode cold plasma jet generating device and block-on-ring friction/wear tester, respectively. The study was conducted under air, air jet, nitrogen jet, air cold plasma jet, and nitrogen cold plasma jet atmospheres. Both nitrogen cold and air cold plasma jets effectively reduced the friction coefficients of the friction pairs and decreased friction temperature. The friction coefficient in the nitrogen cold plasma jet decreased to almost 60% compared with that in the air. The scanning electron microscope, energy-dispersive X-ray spectroscope, and X-ray diffraction analyses illustrated that adhesive wear was relieved and the friction surfaces of Ti6Al4V were smoother, both in the nitrogen cold and air cold plasma jets. The roughness value R a of the Ti6Al4V friction surfaces can reach 1.107 μm. A large number of nitrogen particles in the ionic and excited states contained by cold plasma jets reacts easily on the friction surface to produce a large amount of nitrides, which can excellently reduce the wear of Ti6Al4V/WC-Co friction pairs in real-time.

  1. Self-assembled microporous Ti-6Al-4V implant compacts induced by electro-discharge-sintering

    International Nuclear Information System (INIS)

    Kim, Y.H.; Cho, Y.J.; Lee, C.M.; Kim, S.J.; Lee, N.S.; Kim, K.B.; Jeon, E.C.; Sok, J.-H.; Park, J.S.; Kwon, H.; Lee, K.B.; Lee, W.H.

    2007-01-01

    A single pulse of 0.75-2.0 kJ/0.7 g atomized spherical Ti-6Al-4V powder using 150, 300 and 450 μF capacitors was applied in an Ar atmosphere. After discharge, the self-assembled solid core surrounded by a porous layer was composed of Widmanstaetten α + β grains. By manipulating the discharge conditions such as input energy and capacitance, including powder size, porous-surfaced Ti-6Al-4V implant-typed compacts with various porosities can be produced in short times less than 200 μs without changing the unique microstructure

  2. Influence of sintering temperature on mechanical properties of spark plasma sintered pre-alloyed Ti-6Al-4 V powder

    Energy Technology Data Exchange (ETDEWEB)

    Muthuchamy, A.; Patel, Paridh; Rajadurai, M. [VIT Univ., Vellore, Tamil Nadu (India); Chaurisiya, Jitendar K. [NIT, Suratkal (India); Annamalai, A. Raja [VIT Univ., Vellore, Tamil Nadu (India). Centre for Innovative Manufacturing Research

    2018-04-01

    Spark plasma sintering provides faster heating that can create fully, or near fully, dense samples without significant grain growth. In this study, pre-alloyed Ti-6Al-4 V powder compact samples produced through field assisted sintering in a spark plasma sintering machine are compared as a function of consolidation temperature. The effect of sintering temperature on the densification mechanism, microstructural evolution and mechanical properties of spark plasma sintered Ti-6Al-4 V alloy compacts was investigated in detail. The compact, sintered at 1100 C, exhibited near net density, highest hardness and strength as compared to the other compacts processed at a temperature lower than 1100 C.

  3. Effects of Oxygen Content on Tensile and Fatigue Performance of Ti-6Al-4 V Manufactured by Selective Laser Melting

    Science.gov (United States)

    Quintana, Oscar A.; Tong, Weidong

    2017-12-01

    We investigated the selective laser melting (SLM) process for development of Ti-6Al-4 V solid material with oxygen content corresponding to the extra low interstitial (ELI) and non-ELI conditions. The microstructure, chemistry, and tensile properties of samples in as-built and hot isostatically pressed (HIPed) condition were evaluated for both material types, while fatigue performance was evaluated by rotating bending fatigue tests on both smooth and notched SLM ELI and non-ELI Ti-6Al-4 V samples in HIPed condition.

  4. A Comparison Between Mechanical And Electrochemical Tests on Ti6Al4V Welded By LBW

    Science.gov (United States)

    Serroni, G.; Bitondo, C.; Astarita, A.; Scala, A.; Gloria, A.; Prisco, U.; Squillace, A.; Bellucci, F.

    2011-05-01

    Titanium and its alloys are nowadays widely used in many sectors: in the medical field (orthopedic and dental ones), in the architectural field, in the chemical plants field and in aeronautic. In this last field it is more and more used both for its contribution to make lightweight and time durable structures and for its compatibility with new materials, first of all Carbon Fiber Reinforced Plastics (CFRP). To this aim, lots of researches are now focusing on new and emerging technologies capable to make titanium objects and, at the same time, reducing the scrap, since titanium alloys for aeronautic application are very expensive. This paper examines Grade 5 Titanium Alloy (Ti6Al4V) welded by Laser Beam (LBW) in butt-joint configuration. The source was Nd:YAG laser, moreover two inert gases were used, in order to provide a shield both on the top and on the bottom of the weld bead. The joints were studied by varying two process parameters: welding speed and power of the laser beam. It was not possible to realize a full experimental plan, due to technological limits in making titanium laser beam welds. The joints were tested to measure their mechanical properties and the corrosion resistance. The process parameters do not significantly affect the maximum static strength of the joints. Microscopic analysis showed that welds made with high power and low welding speed have a uniform weld bead, and no macroscopic defect occurs. Fatigue test results, instead, show a marked influence of the morphology of the weld bead: the occurrence of some defects, such as the undercut, both on the top and on the bottom of the weld bead, dramatically reduced fatigue resistance of the joints. Corrosion resistance was studied using the electrochemical micro cell technique, which allows to distinguish electrochemical properties of each zone of the weld bead, even when, as in this case, they are very narrow. By a general point of view, it has been demonstrated that the joints showing the best

  5. ECAP consolidation of Al matrix composites reinforced with in-situ γ-Al{sub 2}O{sub 3} nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Casati, R., E-mail: riccardo.casati@polimi.it [Department of Mechanical Engineering, Politecnico di Milano, Via La Masa 1, Milano (Italy); Fabrizi, A. [Department of Management and Engineering, Università di Padova, Stradella S. Nicola 3, Vicenza (Italy); Tuissi, A. [CNR-IENI, Corso Promessi Sposi 29, Lecco (Italy); Xia, K. [Department of Mechanical Engineering, University of Melbourne, Victoria 3010 (Australia); Vedani, M. [Department of Mechanical Engineering, Politecnico di Milano, Via La Masa 1, Milano (Italy)

    2015-11-11

    This work is aimed at proposing a method to prepare aluminum matrix composites reinforced with γ-Al{sub 2}O{sub 3} nanoparticles and at describing the effects of an in-situ reaction on the resulting nano-reinforcement dispersed throughout the metal matrix. Al nano- and micro-particles were used as starting materials. They were consolidated by equal channel angular pressing (ECAP) in as-received conditions and after undergoing high-energy ball milling. Further, γ-Al{sub 2}O{sub 3} reinforcing nanoparticles were produced in-situ from the hydroxide layer that covered the Al powder particles. The powder particle morphology and the composites microstructures were investigated by electron microscopy. The transformation process was monitored by X-ray diffraction, differential scanning calorimetry and thermo-gravimetric analysis.

  6. Ultrafine-grained porous titanium and porous titanium/magnesium composites fabricated by space holder-enabled severe plastic deformation

    Energy Technology Data Exchange (ETDEWEB)

    Qi, Yuanshen, E-mail: yuanshen.qi@monash.edu [Centre for Advanced Hybrid Materials, Department of Materials Engineering, Monash University, Clayton, Victoria 3800 (Australia); Contreras, Karla G. [Monash Institute of Medical Engineering, Faculty of Engineering, Monash University, Clayton, Victoria 3800 (Australia); Jung, Hyun-Do [Liquid Processing & Casting Technology R& D Group, Korea Institute of Industrial Technology, Incheon 406-840 (Korea, Republic of); Department of Materials Science and Engineering, Seoul National University, Seoul 151-742 (Korea, Republic of); Kim, Hyoun-Ee [Department of Materials Science and Engineering, Seoul National University, Seoul 151-742 (Korea, Republic of); Advanced Institutes of Convergence Technology, Seoul National University, Gwanggyo, Yeongtong-gu, Suwon-si, Gyeonggi-do 443-270 (Korea, Republic of); Lapovok, Rimma [Centre for Advanced Hybrid Materials, Department of Materials Engineering, Monash University, Clayton, Victoria 3800 (Australia); Estrin, Yuri, E-mail: yuri.estrin@monash.edu [Centre for Advanced Hybrid Materials, Department of Materials Engineering, Monash University, Clayton, Victoria 3800 (Australia); Laboratory of Hybrid Nanostructured Materials, NUST MISiS, Moscow 119490 (Russian Federation)

    2016-02-01

    Compaction of powders by equal channel angular pressing (ECAP) using a novel space holder method was employed to fabricate metallic scaffolds with tuneable porosity. Porous Ti and Ti/Mg composites with 60% and 50% percolating porosity were fabricated using powder blends with two kinds of sacrificial space holders. The high compressive strength and good ductility of porous Ti and porous Ti/Mg obtained in this way are believed to be associated with the ultrafine grain structure of the pore walls. To understand this, a detailed electron microscopy investigation was employed to analyse the interface between Ti/Ti and Ti/Mg particles, the grain structures in Ti particles and the topography of pore surfaces. It was found that using the proposed compaction method, high quality bonding between particles was obtained. Comparing with other powder metallurgy methods to fabricate Ti with an open porous structure, where thermal energy supplied by a laser beam or high temperature sintering is essential, the ECAP process conducted at a relatively low temperature of 400 °C was shown to produce unique properties. - Highlights: • Porous Ti and porous Ti/Mg composite scaffolds were fabricated successfully. • Space holder-enabled severe plastic deformation was first used in this application. • Silicon particles as sacrificial space holders were used for the first time. • Ultrafine-grained microstructure and good bonding between particles were obtained. • Good preosteoblast cell response to as-manufactured porous Ti was achieved.

  7. On the formation of an ultrafine-duplex structure facilitated by severe shear deformation in a Ti–20Mo β-type titanium alloy

    International Nuclear Information System (INIS)

    Xu, W.; Wu, X.; Stoica, M.; Calin, M.; Kühn, U.; Eckert, J.; Xia, K.

    2012-01-01

    Severe plastic deformation in the form of equal channel angular pressing (ECAP) has been adopted to introduce severe shear strain into a Ti–20 wt.% Mo β-type titanium alloy to elucidate the aging response of the severely deformed β matrix. Upon isothermal aging in the (α + β) phase field, selective heterogeneous α nucleation and growth resulted in a mixed precipitation microstructure. An ultrafine-duplex (α + β) structure composed of equiaxed α precipitates formed inside the shear bands (SBs) created during ECAP, whereas acicular α precipitates were favoured outside the SBs. This distinct precipitation structure has been correlated to the structural characteristics of the SBs: high disorder with dislocation cells characteristic of low-angle boundaries and enhanced atomic diffusivity. The highly disordered structure results in a weak variant selection and thereby promotes randomly orientated α precipitation without obeying the Burgers orientation relationship. Furthermore, the enhanced atomic diffusivity facilitates rapid growth of the α nuclei to form the ultrafine-duplex (α + β) structure.

  8. A Review of the As-Built SLM Ti-6Al-4V Mechanical Properties towards Achieving Fatigue Resistant Designs

    Directory of Open Access Journals (Sweden)

    Dylan Agius

    2018-01-01

    Full Text Available Ti-6Al-4V has been widely used in both the biomedical and aerospace industry, due to its high strength, corrosion resistance, high fracture toughness and light weight. Additive manufacturing (AM is an attractive method of Ti-6Al-4V parts’ fabrication, as it provides a low waste alternative for complex geometries. With continued progress being made in SLM technology, the influence of build layers, grain boundaries and defects can be combined to improve further the design process and allow the fabrication of components with improved static and fatigue strength in critical loading directions. To initiate this possibility, the mechanical properties, including monotonic, low and high cycle fatigue and fracture mechanical behaviour, of machined as-built SLM Ti-6Al-4V, have been critically reviewed in order to inform the research community. The corresponding crystallographic phases, defects and layer orientations have been analysed to determine the influence of these features on the mechanical behaviour. This review paper intends to enhance our understanding of how these features can be manipulated and utilised to improve the fatigue resistance of components fabricated from Ti-6Al-4V using the SLM technology.

  9. Hydrogen-Induced Phase Transformation and Microstructure Evolution for Ti-6Al-4V Parts Produced by Electron Beam Melting

    Directory of Open Access Journals (Sweden)

    Natalia Pushilina

    2018-04-01

    Full Text Available In this paper, phase transitions and microstructure evolution in titanium Ti-6Al-4V alloy parts produced by electron beam melting (EBM under hydrogenation was investigated. Hydrogenation was carried out at the temperature of 650 °C to the absolute hydrogen concentrations in the samples of 0.29, 0.58, and 0.90 wt. %. Comparative analysis of microstructure changes in Ti-6Al-4V alloy parts was performed using scanning electron microscopy (SEM, transmission electron microscopy (TEM, and X-ray diffraction (XRD. Furthermore, in-situ XRD was used to investigate the phase transitions in the samples during hydrogenation. The structure of Ti-6Al-4V parts produced by EBM is represented by the α phase plates with the transverse length of 0.2 μm, the β phase both in the form of plates and globular grains, and metastable α″ and ω phases. Hydrogenation to the concentration of 0.29 wt. % leads to the formation of intermetallic Ti3Al phase. The dimensions of intermetallic Ti3Al plates and their volume fraction increase significantly with hydrogen concentration up to 0.58 wt. % along with precipitation of nano-sized crystals of titanium δ hydrides. Individual Ti3Al plates decay into nanocrystals with increasing hydrogen concentration up to 0.9 wt. % accompanied by the increase of proportion and size of hydride plates. Hardness of EBM Ti-6Al-4V alloy decreases with hydrogen content.

  10. Data on the surface morphology of additively manufactured Ti-6Al-4V implants during processing by plasma electrolytic oxidation

    NARCIS (Netherlands)

    van Hengel, I.A.J. (Ingmar A.J.); M. Riool (Martijn); L.E. Fratila-Apachitei (L.); J. Witte-Bouma (Janneke); E. Farrell (Eric); A.A. Zadpoor (Amir Abbas); S.A.J. Zaat (Sebastiaan); I. Apachitei (I.)

    2017-01-01

    textabstractAdditively manufactured Ti-6Al-4V implants were biofunctionalized using plasma electrolytic oxidation. At various time points during this process scanning electron microscopy imaging was performed to analyze the surface morphology (van Hengel et al., 2017) [1]. This data shows the

  11. Data on the surface morphology of additively manufactured Ti-6Al-4V implants during processing by plasma electrolytic oxidation

    NARCIS (Netherlands)

    van Hengel, I.A.J.; Riool, Martijn; Fratila-Apachitei, E.L.; Witte-Bouma, Janneke; Farrell, Eric; Zadpoor, A.A.; Zaat, Sebastian A.J.; Apachitei, I.

    2017-01-01

    Additively manufactured Ti-6Al-4V implants were biofunctionalized using plasma electrolytic oxidation. At various time points during this process scanning electron microscopy imaging was performed to analyze the surface morphology (van Hengel et al., 2017) [1]. This data shows the changes in

  12. COMPARISON OF THE MECHANICAL RESPONSE OF POROUS TI-6AL-4V ALLOYS PRODUCED BY DIFFERENT COMPACTION TECHNIQUES

    Directory of Open Access Journals (Sweden)

    G.İpek Selimoğlu

    2017-03-01

    Full Text Available Porous Ti-6Al-4V alloys are attractive candidates as implant materials due to their good biocompatibility combined with the porous structure leading to increased osseointegration and decreased stiffness. Accordingly, different processing techniques were employed for the production of Ti-6Al-4V foams in the literature. Among these techniques, sintering with space holder is used to produce porous Ti-6Al-4V alloys in this study. Magnesium was employed as the space holder material because of its relatively low boiling point as well as high oxygen affinity. Two different compaction techniques, die compaction with hydraulic pressing and cold isostatic pressing (CIP, were employed for obtaining green compacts. Both spherical and nonspherical Ti-6Al-4V powders were used to investigate the effect of powder shape on compaction. Processed foams were characterized in terms of both microstructural and mechanical aspects in order to investigate the effect of pressing conditions in combination with powder characteristics. It was observed that NS-CIP foam, which was produced by compacting nonspherical powders by cold isostatic press, has the highest strength. However, the S-DP foam, which was produced by die-pressing of spherical powders, has the highest toughness.

  13. Selective Laser Melting Produced Ti-6Al-4V: Post-Process Heat Treatments to Achieve Superior Tensile Properties

    Directory of Open Access Journals (Sweden)

    Gerrit M. Ter Haar

    2018-01-01

    Full Text Available Current post-process heat treatments applied to selective laser melting produced Ti-6Al-4V do not achieve the same microstructure and therefore superior tensile behaviour of thermomechanical processed wrought Ti-6Al-4V. Due to the growing demand for selective laser melting produced parts in industry, research and development towards improved mechanical properties is ongoing. This study is aimed at developing post-process annealing strategies to improve tensile behaviour of selective laser melting produced Ti-6Al-4V parts. Optical and electron microscopy was used to study α grain morphology as a function of annealing temperature, hold time and cooling rate. Quasi-static uniaxial tensile tests were used to measure tensile behaviour of different annealed parts. It was found that elongated α’/α grains can be fragmented into equiaxial grains through applying a high temperature annealing strategy. It is shown that bi-modal microstructures achieve a superior tensile ductility to current heat treated selective laser melting produced Ti-6Al-4V samples.

  14. Effects of heat treatment on microstructure and mechanical behaviour of additive manufactured porous Ti6Al4V

    NARCIS (Netherlands)

    Ahmadi, S.M.; Ashok Kumar Jain, R. K.; Zadpoor, A.A.; Ayas, C.; Popovich, V.

    2018-01-01

    Titanium and its alloys such as Ti6Al4V play a major role in the medical industry as bone implants. Nowadays, by the aid of additive manufacturing (AM), it is possible to manufacture porous complex structures which mimic human bone. However, AM parts are near net shape and post processing may be

  15. Exploration of microstructure and wear behaviour of laser metal deposited Ti6Al4V/Cu composites

    CSIR Research Space (South Africa)

    Erinosho, MF

    2016-01-01

    Full Text Available This paper presents the explorations conducted on the evolving microstructures and the dry sliding wear of the laser deposited Ti6Al4V/Cu composites. The laser powers between 1300 W and 1600 W; scanning speeds between 0.30 and 0.72 m/min were...

  16. Synthesis and Characterization of Hydroxyapatite-Collagen-Chitosan (HA/Col/Chi) Composite Coated on Ti6Al4V

    Science.gov (United States)

    Charlena; Bikharudin, Ahmad; Wahyudi, Setyanto Tri

    2018-01-01

    HA-collagen-chitosan (HA/col/chi) composite is developed to increase bioactivity adhesiveness between the metal and the material composite and to improve corrosion resistance. The Ti6Al4V alloy was coated by soaking in HA/col/chi composite at room temperature and then allowed to stand for 5, 6, and 7 days. Diffraction pattern analysis of the coated Ti6Al4V alloy showed that the dominant phase were HA and Ti6Al4V alloy. Corrosion resistance test in media by using 0.9% NaCl showed the corrosion rate at the level of 0.3567 mpy, which was better than that of the uncoated Ti6Al4V alloy (0.4152 mpy). In vitro cytocompatibility assay on endothelial cell of calf pulmonary artery endothelium (CPAE) (ATCC-CCL 209) showed there was no toxicity in the cell culture with the percent inhibition of 33.33% after 72 hours of incubation.

  17. Comparison on mechanical anisotropies of selective laser melted Ti-6Al-4V alloy and 304 stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Yu, Hanchen; Yang, Jingjing; Yin, Jie; Wang, Zemin, E-mail: zmwang@hust.edu.cn; Zeng, Xiaoyan

    2017-05-17

    Near-fully dense Ti-6Al-4V and 304 stainless steel samples have been produced applying selective laser melting (SLM) in the present work. The microstructures, textures and microhardnesses on horizontal and vertical cross sections, as well as the tensile properties of horizontally and vertically SLMed samples are investigated. It is found that the microstructures of the two SLMed alloys are mainly composed of hexagonal close-packed (HCP) martensitic phase or face-centered cubic (FCC) austenitic phase within columnar structures in Ti-6Al-4V alloy and 304 stainless steel, respectively. For both SLMed alloys, the tensile properties and microhardnesses show anisotropic though the textures are weak. Especially, the Ti-6Al-4V samples show even stronger anisotropic mechanical properties compared with 304 stainless steel. The higher length-width ratios of the columnar structures, rather than the weaker textures or the less symmetry of HCP crystal structure in SLMed Ti-6Al-4V are believed to be responsible for the stronger mechanical anisotropies. As expected, heat treatment is an effective method to eliminate columnar structures and leads to nearly isotropic mechanical properties.

  18. Biocompatibility and Corrosion Protection Behaviour of Hydroxyapatite Sol-Gel-Derived Coatings on Ti6Al4V Alloy

    Science.gov (United States)

    El Hadad, Amir A.; Peón, Eduardo; García-Galván, Federico R.; Barranco, Violeta; Parra, Juan; Jiménez-Morales, Antonia; Galván, Juan Carlos

    2017-01-01

    The aim of this work was to prepare hydroxyapatite coatings (HAp) by a sol-gel method on Ti6Al4V alloy and to study the bioactivity, biocompatibility and corrosion protection behaviour of these coatings in presence of simulated body fluids (SBFs). Thermogravimetric/Differential Thermal Analyses (TG/DTA) and X-ray Diffraction (XRD) have been applied to obtain information about the phase transformations, mass loss, identification of the phases developed, crystallite size and degree of crystallinity of the obtained HAp powders. Fourier Transformer Infrared Spectroscopy (FTIR) has been utilized for studying the functional groups of the prepared structures. The surface morphology of the resulting HAp coatings was studied by Scanning Electron Microscopy (SEM). The bioactivity was evaluated by soaking the HAp-coatings/Ti6Al4V system in Kokubo’s Simulated Body Fluid (SBF) applying Inductively Coupled Plasma (ICP) spectrometry. 3-[4,5-dimethylthiazol-2-yl]-2,5-diphenyl tetrazolium bromide (MTT) and Alamar blue cell viability assays were used to study the biocompatibility. Finally, the corrosion behaviour of HAp-coatings/Ti6Al4V system was researched by means of Electrochemical Impedance Spectroscopy (EIS). The obtained results showed that the prepared powders were nanocrystalline HAp with little deviations from that present in the human bone. All the prepared HAp coatings deposited on Ti6Al4V showed well-behaved biocompatibility, good bioactivity and corrosion protection properties. PMID:28772455

  19. Laser surface cladding of Ti-6Al-4V on AISI 316L stainless steel for bio-implant application

    CSIR Research Space (South Africa)

    Kumar, A

    2014-01-01

    Full Text Available The present study concerns an in-depth investigation of the influence of laser surface cladding of Ti-6Al-4V on the microstructure (both the top surface, cross-section and interface), wear resistance, corrosion resistance and bio-activity of AISI...

  20. Surface chemistry of Ti6Al4V components fabricated using selective laser melting for biomedical applications.

    Science.gov (United States)

    Vaithilingam, Jayasheelan; Prina, Elisabetta; Goodridge, Ruth D; Hague, Richard J M; Edmondson, Steve; Rose, Felicity R A J; Christie, Steven D R

    2016-10-01

    Selective laser melting (SLM) has previously been shown to be a viable method for fabricating biomedical implants; however, the surface chemistry of SLM fabricated parts is poorly understood. In this study, X-ray photoelectron spectroscopy (XPS) was used to determine the surface chemistries of (a) SLM as-fabricated (SLM-AF) Ti6Al4V and (b) SLM fabricated and mechanically polished (SLM-MP) Ti6Al4V samples and compared with (c) traditionally manufactured (forged) and mechanically polished Ti6Al4V samples. The SLM-AF surface was observed to be porous with an average surface roughness (Ra) of 17.6±3.7μm. The surface chemistry of the SLM-AF was significantly different to the FGD-MP surface with respect to elemental distribution and their existence on the outermost surface. Sintered particles on the SLM-AF surface were observed to affect depth profiling of the sample due to a shadowing effect during argon ion sputtering. Surface heterogeneity was observed for all three surfaces; however, vanadium was witnessed only on the mechanically polished (SLM-MP and FGD-MP) surfaces. The direct and indirect 3T3 cell cytotoxicity studies revealed that the cells were viable on the SLM fabricated Ti6Al4V parts. The varied surface chemistry of the SLM-AF and SLM-MP did not influence the cell behaviour. Copyright © 2016 The Authors. Published by Elsevier B.V. All rights reserved.

  1. Selective Laser Melting Produced Ti-6Al-4V: Post-Process Heat Treatments to Achieve Superior Tensile Properties.

    Science.gov (United States)

    Ter Haar, Gerrit M; Becker, Thorsten H

    2018-01-17

    Current post-process heat treatments applied to selective laser melting produced Ti-6Al-4V do not achieve the same microstructure and therefore superior tensile behaviour of thermomechanical processed wrought Ti-6Al-4V. Due to the growing demand for selective laser melting produced parts in industry, research and development towards improved mechanical properties is ongoing. This study is aimed at developing post-process annealing strategies to improve tensile behaviour of selective laser melting produced Ti-6Al-4V parts. Optical and electron microscopy was used to study α grain morphology as a function of annealing temperature, hold time and cooling rate. Quasi-static uniaxial tensile tests were used to measure tensile behaviour of different annealed parts. It was found that elongated α'/α grains can be fragmented into equiaxial grains through applying a high temperature annealing strategy. It is shown that bi-modal microstructures achieve a superior tensile ductility to current heat treated selective laser melting produced Ti-6Al-4V samples.

  2. Effect of trace solute hydrogen on the fatigue life of electron beam welded Ti-6Al-4V alloy joints

    Energy Technology Data Exchange (ETDEWEB)

    Tao, Junhui; Hu, Shubing, E-mail: 187352581@qq.com; Ji, Longbo

    2017-01-27

    This paper describes an experimental hydrogenating treatment on a Ti-6Al-4V fatigue specimen containing an electron beam welding joint. The effect of trace solute hydrogen on the microstructures and fatigue behavior of welded Ti-6Al-4V alloy joints was investigated using an optical microscope, X-ray diffractometer, scanning electron microscope, transmission electron microscope and other methodologies. The results demonstrated that no hydride formed in the hydrogenated weld joint at a hydrogen concentration of less than 0.140 wt%. Internal hydrogen, which was present in the alloy in the form of solid solution atoms, caused lattice distortion in the β phase. The fatigue properties of the Ti-6Al-4V weld joint hydrogenated with trace solute hydrogen decreased significantly. The solute hydrogen led to an increase in the brittleness of the hydrogenated weld joint. The dislocation densities in the secondary α and β phase were higher. Fatigue cracks nucleated at the α/β interfaces. The effect of solute hydrogen accelerated the separation of the persistent slip bands, which decreased the threshold required for fatigue crack growth. Solute hydrogen also accelerated the fatigue crack growth rate. These two factors contributed to the degradation of the fatigue life in the electron beam welded Ti-6Al-4V alloy joints.

  3. Biocompatibility and Corrosion Protection Behaviour of Hydroxyapatite Sol-Gel-Derived Coatings on Ti6Al4V Alloy

    Directory of Open Access Journals (Sweden)

    Amir A. El Hadad

    2017-01-01

    Full Text Available The aim of this work was to prepare hydroxyapatite coatings (HAp by a sol-gel method on Ti6Al4V alloy and to study the bioactivity, biocompatibility and corrosion protection behaviour of these coatings in presence of simulated body fluids (SBFs. Thermogravimetric/Differential Thermal Analyses (TG/DTA and X-ray Diffraction (XRD have been applied to obtain information about the phase transformations, mass loss, identification of the phases developed, crystallite size and degree of crystallinity of the obtained HAp powders. Fourier Transformer Infrared Spectroscopy (FTIR has been utilized for studying the functional groups of the prepared structures. The surface morphology of the resulting HAp coatings was studied by Scanning Electron Microscopy (SEM. The bioactivity was evaluated by soaking the HAp-coatings/Ti6Al4V system in Kokubo’s Simulated Body Fluid (SBF applying Inductively Coupled Plasma (ICP spectrometry. 3-[4,5-dimethylthiazol-2-yl]-2,5-diphenyl tetrazolium bromide (MTT and Alamar blue cell viability assays were used to study the biocompatibility. Finally, the corrosion behaviour of HAp-coatings/Ti6Al4V system was researched by means of Electrochemical Impedance Spectroscopy (EIS. The obtained results showed that the prepared powders were nanocrystalline HAp with little deviations from that present in the human bone. All the prepared HAp coatings deposited on Ti6Al4V showed well-behaved biocompatibility, good bioactivity and corrosion protection properties.

  4. Microstructure and mechanical properties of plasma sprayed HA/YSZ/Ti-6Al-4V composite coatings.

    Science.gov (United States)

    Khor, K A; Gu, Y W; Pan, D; Cheang, P

    2004-08-01

    Plasma sprayed hydroxyapatite (HA) coatings on titanium alloy substrate have been used extensively due to their excellent biocompatibility and osteoconductivity. However, the erratic bond strength between HA and Ti alloy has raised concern over the long-term reliability of the implant. In this paper, HA/yttria stabilized zirconia (YSZ)/Ti-6Al-4V composite coatings that possess superior mechanical properties to conventional plasma sprayed HA coatings were developed. Ti-6Al-4V powders coated with fine YSZ and HA particles were prepared through a unique ceramic slurry mixing method. The so-formed composite powder was employed as feedstock for plasma spraying of the HA/YSZ/Ti-6Al-4V coatings. The influence of net plasma energy, plasma spray standoff distance, and post-spray heat treatment on microstructure, phase composition and mechanical properties were investigated. Results showed that coatings prepared with the optimum plasma sprayed condition showed a well-defined splat structure. HA/YSZ/Ti-6Al-4V solid solution was formed during plasma spraying which was beneficial for the improvement of mechanical properties. There was no evidence of Ti oxidation from the successful processing of YSZ and HA coated Ti-6Al-4V composite powders. Small amount of CaO apart from HA, ZrO(2) and Ti was present in the composite coatings. The microhardness, Young's modulus, fracture toughness, and bond strength increased significantly with the addition of YSZ. Post-spray heat treatment at 600 degrees C and 700 degrees C for up to 12h was found to further improve the mechanical properties of coatings. After the post-spray heat treatment, 17.6% increment in Young's modulus (E) and 16.3% increment in Vicker's hardness were achieved. The strengthening mechanisms of HA/YSZ/Ti-6Al-4V composite coatings were related to the dispersion strengthening by homogeneous distribution of YSZ particles in the matrix, the good mechanical properties of Ti-6Al-4V and the formation of solid solution among HA

  5. Ti-6Al-4V triply periodic minimal surface structures for bone implants fabricated via selective laser melting.

    Science.gov (United States)

    Yan, Chunze; Hao, Liang; Hussein, Ahmed; Young, Philippe

    2015-11-01

    Triply periodic minimal surface (TPMS) structures have already been shown to be a versatile source of biomorphic scaffold designs. Therefore, in this work, Ti-6Al-4V Gyroid and Diamond TPMS lattices having an interconnected high porosity of 80-95% and pore sizes in the range of 560-1600 μm and 480-1450 μm respectively were manufactured by selective laser melting (SLM) for bone implants. The manufacturability, microstructure and mechanical properties of the Ti-6Al-4V TPMS lattices were evaluated. Comparison between 3D micro-CT reconstructed models and original CAD models of the Ti-6Al-4V TPMS lattices shows excellent reproduction of the designs. The as-built Ti-6Al-4V struts exhibit the microstructure of columnar grains filled with very fine and orthogonally oriented α' martensitic laths with the width of 100-300 nm and have the microhardness of 4.01 ± 0.34 GPa. After heat treatment at 680°C for 4h, the α' martensite was converted to a mixture of α and β, in which the α phase being the dominant fraction is present as fine laths with the width of 500-800 nm and separated by a small amount of narrow, interphase regions of dark β phase. Also, the microhardness is decreased to 3.71 ± 0.35 GPa due to the coarsening of the microstructure. The 80-95% porosity TPMS lattices exhibit a comparable porosity with trabecular bone, and the modulus is in the range of 0.12-1.25 GPa and thus can be adjusted to the modulus of trabecular bone. At the same range of porosity of 5-10%, the moduli of cortical bone and of the Ti-6Al-4V TPMS lattices are in a similar range. Therefore, the modulus and porosity of Ti-6Al-4V TPMS lattices can be tailored to the levels of human bones and thus reduce or avoid "stress shielding" and increase longevity of implants. Due to the biomorphic designs, and high interconnected porosity and stiffness comparable to human bones, SLM-made Ti-6Al-4V TPMS lattices can be a promising material for load bearing bone implants. Copyright © 2015 Elsevier

  6. On the influence of mechanical surface treatments--deep rolling and laser shock peening--on the fatigue behavior of Ti-6Al-4V at ambient and elevated temperatures

    International Nuclear Information System (INIS)

    Nalla, R.K.; Altenberger, I.; Noster, U.; Liu, G.Y.; Scholtes, B.; Ritchie, R.O.

    2003-01-01

    It is well known that mechanical surface treatments, such as deep rolling, shot peening and laser shock peening, can significantly improve the fatigue behavior of highly-stressed metallic components. Deep rolling (DR) is particularly attractive since it is possible to generate, near the surface, deep compressive residual stresses and work hardened layers while retaining a relatively smooth surface finish. In the present investigation, the effect of DR on the low-cycle fatigue (LCF) and high-cycle fatigue (HCF) behavior of a Ti-6Al-4V alloy is examined, with particular emphasis on the thermal and mechanical stability of the residual stress states and the near-surface microstructures. Preliminary results on laser shock peened Ti-6Al-4V are also presented for comparison. Particular emphasis is devoted to the question of whether such surface treatments are effective for improving the fatigue properties at elevated temperatures up to ∼450 deg. C, i.e. at a homologous temperature of ∼0.4T/T m (where T m is the melting temperature). Based on cyclic deformation and stress/life (S/N) fatigue behavior, together with the X-ray diffraction and in situ transmission electron microscopy (TEM) observations of the microstructure, it was found that deep rolling can be quite effective in retarding the initiation and initial propagation of fatigue cracks in Ti-6Al-4V at such higher temperatures, despite the almost complete relaxation of the near-surface residual stresses. In the absence of such stresses, it is shown that the near-surface microstructures, which in Ti-6Al-4V consist of a layer of work hardened nanoscale grains, play a critical role in the enhancement of fatigue life by mechanical surface treatment

  7. Functionalization of Biomedical Ti6Al4V via In Situ Alloying by Cu during Laser Powder Bed Fusion Manufacturing

    Science.gov (United States)

    Krakhmalev, Pavel; Yadroitsev, Igor; Yadroitsava, Ina; de Smidt, Olga

    2017-01-01

    The modern medical industry successfully utilizes Laser Powder Bed Fusion (LPBF) to manufacture complex custom implants. Ti6Al4V is one of the most commonly used biocompatible alloys. In surgery practice, infection at the bone–implant interface is one of the key reasons for implant failure. Therefore, advanced implants with biocompatibility and antibacterial properties are required. Modification of Ti alloy with Cu, which in small concentrations is a proven non-toxic antibacterial agent, is an attractive way to manufacture implants with embedded antibacterial functionality. The possibility of achieving alloying in situ, during manufacturing, is a unique option of the LPBF technology. It provides unique opportunities to manufacture customized implant shapes and design new alloys. Nevertheless, optimal process parameters need to be established for the in situ alloyed materials to form dense parts with required mechanical properties. This research is dedicated to an investigation of Ti6Al4V (ELI)-1 at % Cu material, manufactured by LPBF from a mixture of Ti6Al4V (ELI) and pure Cu powders. The effect of process parameters on surface roughness, chemical composition and distribution of Cu was investigated. Chemical homogeneity was discussed in relation to differences in the viscosity and density of molten Cu and Ti6Al4V. Microstructure, mechanical properties, and fracture behavior of as-built 3D samples were analyzed and discussed. Pilot antibacterial functionalization testing of Ti6Al4V (ELI) in situ alloyed with 1 at % Cu showed promising results and notable reduction in the growth of pure cultures of Escherichia coli and Staphylococcus aureus. PMID:28972546

  8. Mechanical and chemical analyses across dental porcelain fused to CP titanium or Ti6Al4V

    International Nuclear Information System (INIS)

    Souza, Júlio C.M.; Henriques, Bruno; Ariza, Edith; Martinelli, Antonio E.; Nascimento, Rubens M.; Silva, Filipe S.; Rocha, Luís A.; Celis, Jean-Pierre

    2014-01-01

    The aim of this study was to evaluate the evolution of mechanical properties and chemical variation across veneering dental porcelain fused to different titanium-based substrates. Test samples were synthesized by fusing dental feldspar-based porcelain onto commercially pure titanium grade II or Ti6Al4V alloy. Samples were cross-sectioned at angles of 10 and 90° to the interface plane. Afterwards, nanoindentation tests and Scanning Electron Microscopy (SEM) imaging coupled to an Energy Dispersive Spectroscopy (EDS) system were carried out across interfaces extending from the metal towards the porcelain area. Elemental diffusion profiles across the porcelain-to-metal interfaces were also obtained by EDS analysis. The mismatch in mechanical properties found in porcelain-to-Ti6Al4V interfaces was lower than that of porcelain-to-CP titanium. Cracking was noticed at low-thickness veneering dental porcelain regions after the nanoindentation tests of samples cross-sectioned at low angles to the interface plane. A wide reaction zone between titanium and porcelain as well as higher incidence of defects was noticed at the porcelain-to-CP titanium interfaces. This study confirmed Ti6Al4V as an improved alternative to CP-titanium as it showed to establish a better interface with the veneering dental porcelain considering the slight chemical interaction and the lower mechanical properties mismatch. The elastic modulus of porcelain-to-Ti6Al4V samples showed to be less sensitive to porcelain thickness variations. - Highlights: • This study reveals mechanical and chemical behaviors across porcelain/titanium interfaces. • Cracks were noticed after nanoindentation on thin porcelain layers. • Ti6Al4V/porcelain showed a better mechanical behavior than that at CP-Ti/porcelain

  9. Functionalization of Biomedical Ti6Al4V via In Situ Alloying by Cu during Laser Powder Bed Fusion Manufacturing

    Directory of Open Access Journals (Sweden)

    Pavel Krakhmalev

    2017-10-01

    Full Text Available The modern medical industry successfully utilizes Laser Powder Bed Fusion (LPBF to manufacture complex custom implants. Ti6Al4V is one of the most commonly used biocompatible alloys. In surgery practice, infection at the bone–implant interface is one of the key reasons for implant failure. Therefore, advanced implants with biocompatibility and antibacterial properties are required. Modification of Ti alloy with Cu, which in small concentrations is a proven non-toxic antibacterial agent, is an attractive way to manufacture implants with embedded antibacterial functionality. The possibility of achieving alloying in situ, during manufacturing, is a unique option of the LPBF technology. It provides unique opportunities to manufacture customized implant shapes and design new alloys. Nevertheless, optimal process parameters need to be established for the in situ alloyed materials to form dense parts with required mechanical properties. This research is dedicated to an investigation of Ti6Al4V (ELI-1 at % Cu material, manufactured by LPBF from a mixture of Ti6Al4V (ELI and pure Cu powders. The effect of process parameters on surface roughness, chemical composition and distribution of Cu was investigated. Chemical homogeneity was discussed in relation to differences in the viscosity and density of molten Cu and Ti6Al4V. Microstructure, mechanical properties, and fracture behavior of as-built 3D samples were analyzed and discussed. Pilot antibacterial functionalization testing of Ti6Al4V (ELI in situ alloyed with 1 at % Cu showed promising results and notable reduction in the growth of pure cultures of Escherichia coli and Staphylococcus aureus.

  10. Modeling of Processing-Induced Pore Morphology in an Additively-Manufactured Ti-6Al-4V Alloy.

    Science.gov (United States)

    Kabir, Mohammad Rizviul; Richter, Henning

    2017-02-08

    A selective laser melting (SLM)-based, additively-manufactured Ti-6Al-4V alloy is prone to the accumulation of undesirable defects during layer-by-layer material build-up. Defects in the form of complex-shaped pores are one of the critical issues that need to be considered during the processing of this alloy. Depending on the process parameters, pores with concave or convex boundaries may occur. To exploit the full potential of additively-manufactured Ti-6Al-4V, the interdependency between the process parameters, pore morphology, and resultant mechanical properties, needs to be understood. By incorporating morphological details into numerical models for micromechanical analyses, an in-depth understanding of how these pores interact with the Ti-6Al-4V microstructure can be gained. However, available models for pore analysis lack a realistic description of both the Ti-6Al-4V grain microstructure, and the pore geometry. To overcome this, we propose a comprehensive approach for modeling and discretizing pores with complex geometry, situated in a polycrystalline microstructure. In this approach, the polycrystalline microstructure is modeled by means of Voronoi tessellations, and the complex pore geometry is approximated by strategically combining overlapping spheres of varied sizes. The proposed approach provides an elegant way to model the microstructure of SLM-processed Ti-6Al-4V containing pores or crack-like voids, and makes it possible to investigate the relationship between process parameters, pore morphology, and resultant mechanical properties in a finite-element-based simulation framework.

  11. Modeling of Processing-Induced Pore Morphology in an Additively-Manufactured Ti-6Al-4V Alloy

    Directory of Open Access Journals (Sweden)

    Mohammad Rizviul Kabir

    2017-02-01

    Full Text Available A selective laser melting (SLM-based, additively-manufactured Ti-6Al-4V alloy is prone to the accumulation of undesirable defects during layer-by-layer material build-up. Defects in the form of complex-shaped pores are one of the critical issues that need to be considered during the processing of this alloy. Depending on the process parameters, pores with concave or convex boundaries may occur. To exploit the full potential of additively-manufactured Ti-6Al-4V, the interdependency between the process parameters, pore morphology, and resultant mechanical properties, needs to be understood. By incorporating morphological details into numerical models for micromechanical analyses, an in-depth understanding of how these pores interact with the Ti-6Al-4V microstructure can be gained. However, available models for pore analysis lack a realistic description of both the Ti-6Al-4V grain microstructure, and the pore geometry. To overcome this, we propose a comprehensive approach for modeling and discretizing pores with complex geometry, situated in a polycrystalline microstructure. In this approach, the polycrystalline microstructure is modeled by means of Voronoi tessellations, and the complex pore geometry is approximated by strategically combining overlapping spheres of varied sizes. The proposed approach provides an elegant way to model the microstructure of SLM-processed Ti-6Al-4V containing pores or crack-like voids, and makes it possible to investigate the relationship between process parameters, pore morphology, and resultant mechanical properties in a finite-element-based simulation framework.

  12. The occurrence of shear banding in a millimeter scale (12-bar3)[634] grain of an Al-4.5% Mg alloy during plane strain compression

    International Nuclear Information System (INIS)

    Chapelle, David; Darrieulat, Michel

    2003-01-01

    The appearance of localization in shear bands during plane strain compression (PSC) of an Al-4.5% Mg alloy is investigated, with emphasis on a millimeter scale S-orientated grain in the longitudinal section of the specimen, upon which a gold microgrid was deposited. In order to justify this focus, attention is also paid on smaller grains of other areas. The microgrid technique allows the local strain field at various steps of deformation to be followed and in-plane components to be plotted over the selected region. Electron back scattered diffraction analysis was also used to gain an insight into the crystallography of local lattice rotations. One can then predict the potentially activated slip systems according to the Schmid law with Taylor's hypothesis, and assert the initial crystallographic feature of shear banding. This provides the opportunity to gain a more complete understanding, assuming a grain scale effect, of the mechanisms involved in the occurrence of shear banding in this alloy, and to reveal its influence on the rolling texture

  13. Determination of Specific Forces and Tool Deflections in Micro-milling of Ti-6Al-4V alloy using Finite Element Simulations and Analysis

    International Nuclear Information System (INIS)

    Farina, Simone; Ceretti, Elisabetta; Thepsonti, Thanongsak; Oezel, Tugrul

    2011-01-01

    Titanium alloys offer superb properties in strength, corrosion resistance and biocompatibility and are commonly utilized in medical devices and implants. Micro-end milling process is a direct and rapid fabrication method for manufacturing medical devices and implants in titanium alloys. Process performance and quality depend upon an understanding of the relationship between cutting parameters and forces and resultant tool deflections to avoid tool breakage. For this purpose, FE simulations of chip formation during micro-end milling of Ti-6Al-4V alloy with an ultra-fine grain solid carbide two-flute micro-end mill are investigated using DEFORM software.At first, specific forces in tangential and radial directions of cutting during micro-end milling for varying feed advance and rotational speeds have been determined using designed FE simulations for chip formation process. Later, these forces are applied to the micro-end mill geometry along the axial depth of cut in 3D analysis of ABAQUS. Consequently, 3D distributions for tool deflections and von Misses stress are determined. These analyses will yield in establishing integrated multi-physics process models for high performance micro-end milling and a leap-forward to process improvements.

  14. Bunionette deformity.

    Science.gov (United States)

    Cohen, Bruce E; Nicholson, Christopher W

    2007-05-01

    The bunionette, or tailor's bunion, is a lateral prominence of the fifth metatarsal head. Most commonly, bunionettes are the result of a widened 4-5 intermetatarsal angle with associated varus of the metatarsophalangeal joint. When symptomatic, these deformities often respond to nonsurgical treatment methods, such as wider shoes and padding techniques. When these methods are unsuccessful, surgical treatment is based on preoperative radiographs and associated lesions, such as hyperkeratoses. In rare situations, a simple lateral eminence resection is appropriate; however, the risk of recurrence or overresection is high with this technique. Patients with a lateral bow to the fifth metatarsal are treated with a distal chevron-type osteotomy. A widened 4-5 intermetatarsal angle often requires a diaphyseal osteotomy for correction.

  15. An experimental study on joining of severe plastic deformed aluminium materials with friction welding method

    Energy Technology Data Exchange (ETDEWEB)

    Sahin, Mumin [Mechanical Engineering Department, Trakya University, 22030 Edirne (Turkey)], E-mail: mumins@trakya.edu.tr; Erol Akata, H.; Ozel, Kaan [Mechanical Engineering Department, Trakya University, 22030 Edirne (Turkey)

    2008-07-01

    In this study, 5083 aluminium alloys, which were exposed to severe plastic deformation, were joined with friction welding method and the variation in mechanical properties of the joints was experimentally investigated. Severe plastic deformation methods can be classified as equal channel angular pressing (ECAP) (in other words, equal cross section lateral extrusion - ECSLE) and cyclic extrusion-compression. Aluminium alloy as test material 5083 and square cross-sectional equal channel angular pressing die for severe plastic deformation were used in the study. Firstly 5083 alloys, as purchased, were joined with friction welding method. The optimum parameters for friction time, upset time, friction pressure and upset pressure, which are necessary for welding, were obtained. Afterwards, 5083 aluminium materials as purchased were prepared as square cross-section and then 1-pass severe plastic deformation was applied to specimen by equal channel angular pressing die. The obtained parts as square form were prepared as cylindrical form by machining and then the parts were joined by continuous drive friction welding equipment that was designed and produced in laboratory conditions before. Later, the tensile strengths of the parts, obtained at optimum conditions, were compared with those of the joined parts as purchased form. Then, hardness variations and microstructures of joints were examined. Finally, the obtained results were commented on.

  16. Propriedades mecânicas e resistência à corrosão da liga Ti-4Al-4V obtida da reciclagem da liga Ti-6Al-4V

    Directory of Open Access Journals (Sweden)

    Jesuíno G.A.

    2001-01-01

    Full Text Available The present work aimed to study the transformation from as-cast structure of the Ti4Al-4V alloy, as a result of the Ti-6Al-4V recycling, after some rapid heat treatments based on martensitic reactions. The effects on mechanical properties were evaluated by Vickers hardness measurements, Charpy and monotonic tensile tests. The corrosion strength was tested by immersion during 4 months in artificial physiological solutions, to evaluate its possible use as a biomaterial. The data pointed to: a a reduction on corrosion strength for quenching above beta transus; b significant increasing on hardness and mechanical strength; c a maintenance of impact toughness; d the corrosion strength for immersion in a NaCl 1%+ NaF 0,1% (m/m was lower in all conditions, specially for those including heating to 900 °C.

  17. Synthesis and structural characterization of Al4SiC4-homeotypic aluminum silicon oxycarbide, [Al4.4Si0.6][O1.0C2.0]C

    International Nuclear Information System (INIS)

    Kaga, Motoaki; Iwata, Tomoyuki; Nakano, Hiromi; Fukuda, Koichiro

    2010-01-01

    A new quaternary layered oxycarbide, [Al 4.39(5) Si 0.61(5) ] Σ5 [O 1.00(2) C 2.00(2) ] Σ3 C, has been synthesized and characterized by X-ray powder diffraction, transmission electron microscopy and energy dispersive X-ray spectroscopy (EDX). The title compound was found to be hexagonal with space group P6 3 /mmc, Z=2, and unit-cell dimensions a=0.32783(1) nm, c=2.16674(7) nm and V=0.20167(1) nm 3 . The atom ratios Al:Si were determined by EDX, and the initial structural model was derived by the direct methods. The final structural model showed the positional disordering of one of the three types of Al/Si sites. The maximum-entropy methods-based pattern fitting (MPF) method was used to confirm the validity of the split-atom model, in which conventional structure bias caused by assuming intensity partitioning was minimized. The reliability indices calculated from the MPF were R wp =3.73% (S=1.20), R p =2.94%, R B =1.04% and R F =0.81%. The crystal was an inversion twin. Each twin-related individual was isostructural with Al 4 SiC 4 (space group P6 3 mc, Z=2). - Graphical abstract: A new oxycarbide discovered in the Al-Si-O-C system, Al 4 SiC 4 -homeotypic [Al 4.4 Si 0.6 ][O 1.0 C 2.0 ]C. The crystal is an inversion twin, and hence the structure is represented by a split-atom model. The three-dimensional electron density distributions are determined by the maximum-entropy methods-based pattern fitting, being consistent with the disordered structural model.

  18. Microstructural stability of heat-resistant high-pressure die-cast Mg-4Al-4Ce alloy

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Wei; Zhang, Jinghuai; Li, Guoqiang; Feng, Yan; Su, Minliang; Wu, Ruizhi; Zhang, Zhongwu [Harbin Engineering Univ. (China). Key Laboratory of Superlight Material and Surface Technology; Jiao, Yufeng [Jiamusi Univ. (China). College of Materials Science and Engineering

    2017-05-15

    The thermal stability of Al-RE (rare earth) intermetallic phases with individual RE for heat-resistant high-pressure die-casting Mg-Al-RE alloys is investigated. The results of this study show that the main strengthening phase of Mg-4Al-4Ce alloy is Al{sub 11}Ce{sub 3}, whose content is about 5 wt.% according to quantitative X-ray diffraction phase analysis. The Al{sub 11}Ce{sub 3} phase appears to have high thermal stability at 200 C and 300 C, while phase morphology change with no phase structure transition could occur for Al{sub 11}Ce{sub 3} when the temperature reaches 400 C. Furthermore, besides the kinds of rare earths and temperature, stress is also an influencing factor in the microstructural stability of Mg-4Al-4Ce alloy.

  19. X-ray radiography of Ti6Al4V welded by plasma tungsten arc (PTA) welding

    Energy Technology Data Exchange (ETDEWEB)

    Dikbas, Halil; Caligulu, Ugur; Taskin, Mustafa; Turkmen, Mustafa [Firat Univ., Elazig (Turkey). Metallurgy Dept.

    2013-03-01

    In this study, X-ray radiographic tests of Ti6Al4V alloys welded by plasma tungsten arc welding (PTA) were investigated. PTA welding experiments were carried out under argon shielding gas atmosphere, at 1400-1600 W and 1800 W welding powers as well as 1 m/min, 0.75 m/min, and 0.50 m/min welding speeds. After this process, radiography of the welded joints was performed by X-ray diffraction. The result of the radiographic tests indicated that by increasing welding power the widths of deep penetration increased in all specimens. On the contrary, increasing welding speeds decreases the widths deep penetration. The best properties of Ti6Al4V joints were observed for specimens welded at 1800 W welding power and at 0.50 m/min welding speed. (orig.)

  20. Role of microstructure in the mean stress dependence of fatigue strength in Ti-6Al-4V alloy

    Energy Technology Data Exchange (ETDEWEB)

    Ivanova, S.G.; Cohen, F.S.; Biederman, R.R.; Sisson, R.D. Jr.

    1999-07-01

    The high cycle fatigue properties of Ti-6Al-4V alloy with six different microstructure/texture combinations were investigated. Only materials with lamellar and fine bimodal microstructures exhibited linear Goodman relationship on the constant fatigue life diagram. Materials with coarse bimodal and equiaxed microstructures had anomalous mean stress dependency, with HCF strength at intermediate mean stresses being significantly lower than predicted by Goodman relationship, regardless of whether material was forged or cross-rolled. The role of microstructure in mean stress sensitivity behavior of Ti-6Al-4V is studied. Cyclic strain tests were conducted for all microstructures, and the results of strain-controlled and stress-controlled cyclic tests are compared and discussed.

  1. In situ observation of texture and microstructure evolution during rolling and globularization of Ti-6Al-4V

    KAUST Repository

    Warwick, Jonnathan L W

    2013-03-01

    The evolution of texture in β-annealed Ti-6Al-4V during α-β rolling and so-called recrystallization annealing has been examined using synchrotron X-ray diffraction and ex situ characterization. During rolling, the initial α (0 0 0 2) texture softens and the colony α becomes kinked. During globularization, the texture strengthens as highly strained (and hence misoriented) areas of the laths disappear and this strengthening continues once coarsening of the primary α becomes dominant. At shorter heat treatment times the αs laths that form on cooling do so with a range of variant-related orientations to the β, but at longer annealing times this αs takes on the orientation of the surrounding αp. The implications for the mechanical performance of macrozone-containing bimodal Ti-6Al-4V material are discussed. © 2012 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  2. Investigation of the HA film deposited on the porous Ti6Al4V alloy prepared via additive manufacturing

    International Nuclear Information System (INIS)

    Surmeneva, M; Chudinova, E; Syrtanov, M; Surmenev, R; Koptioug, A

    2015-01-01

    This study is focused on the use of radio frequency magnetron sputtering to modify the surface of porous Ti6Al4V alloy fabricated via additive manufacturing technology. The hydroxyapatite (HA) coated porous Ti6Al4V alloy was studied in respect with its chemical and phase composition, surface morphology, water contact angle and hysteresis, and surface free energy. Thin nanocrystalline HA film was deposited while its structure with diamond-shaped cells remained unchanged. Hysteresis and water contact angle measurements revealed an effect of the deposited HA films, namely an increased water contact angle and contact angle hysteresis. The increase of the contact angle of the coating-substrate system compared to the uncoated substrate was attributed to the multiscale structure of the resulted surfaces. (paper)

  3. Laser fabrication of Ti6Al4V/TiC composites using simultaneous powder and wire feed

    International Nuclear Information System (INIS)

    Wang, F.; Mei, J.; Jiang, H.; Wu, X.

    2007-01-01

    Composites of Ti-6Al-4V containing different volume fractions of TiC were manufactured using direct laser fabrication. Ti-6Al-4V wire and TiC powder were fed into the laser with the rate of powder feed being changed so that samples containing different volume fractions of TiC could be manufactured. Optical microscopy, scanning electron and transmission electron microscopy were used to characterise the microstructure of these samples. The room temperature tensile properties were measured also on some selected compositions together with their Young's moduli. In addition the change in wear resistance was studied as a function of TiC volume fraction using a standard wear test. These observations are discussed in terms of the advantages and difficulties of using simultaneous wire and powder feed systems and in terms of the value of this approach in obtaining data over a wide range of compositions for such a composite

  4. New intermetallic compounds Ln(Ag, AL)4 (Ln-Y, Gd, Tb, Dy) and their structure

    International Nuclear Information System (INIS)

    Kuz'ma, Yu.B.; Stel'makhovich, B.M.

    1990-01-01

    By the methods of X-ray analysis crystal structure of compounds Ln(Ag,Al) 4 , where Ln-Y, Gd, Tb, Dy, posessing rhombic structure, is determined. The intermetallics have been prepared for the first time. Ways of atom distribution and their coordinates in DyAg 0.55 Al 3.45 structure (a=0.4296(1), b=04179(1), c=0.9995(3), R=0.093) are specified. Other compounds are formed in case of LnAgAl 3 compositions. Interatomic distances in Dy(Ag,Al) 4 structure are considered. A supposition is made on the formation in Ln-Ag-Al systems of a greater number of intermetallic compounds

  5. Experimental Study of Direct Laser Deposition of Ti-6Al-4V and Inconel 718 by Using Pulsed Parameters

    Directory of Open Access Journals (Sweden)

    Kamran Shah

    2014-01-01

    Full Text Available Laser direct metal deposition (LDMD has developed from a prototyping to a single metal manufacturing tool. Its potential for creating multimaterial and functionally graded structures is now beginning to be explored. This work is a first part of a study in which a single layer of Inconel 718 is deposited on Ti-6Al-4V substrate. Single layer tracks were built at a range of powder mass flow rates using a coaxial nozzle and 1.5 kW diode laser operating in both continuous and pulsed beam modes. This part of the study focused on the experimental findings during the deposition of Inconel 718 powder on Ti-6Al-4V substrate. Scanning electron microscopy (SEM and X-ray diffraction analysis were performed for characterization and phase identification. Residual stress measurement had been carried out to ascertain the effects of laser pulse parameters on the crack development during the deposition process.

  6. Biocorrosion studies of TiO2 nanoparticle-coated Ti-6Al-4V implant in simulated biofluids

    International Nuclear Information System (INIS)

    Zaveri, Nikita; McEwen, Gerald D.; Karpagavalli, Ramji; Zhou Anhong

    2010-01-01

    The corrosion behaviors of the TiO 2 nanoparticles coated bioimplant Ti-6Al-4V exposed to three different simulated biofluids (SBF), namely, (1) NaCl solution, (2) Hank's solution, and (3) Cigada solution, were studied by using micro-Raman spectroscopy, electrochemical techniques, and scanning electron microscopy (SEM) with energy dispersive X-ray spectroscopy (EDS). The different electrochemical impedance spectroscopy models were applied to fit the data obtained from the implants before and after the coating of TiO 2 nanoparticles (50-100 nm). It was found that the TiO 2 nanoparticle coatings increased the thickness of the pre-existing oxide layer on the Ti-6Al-4V surface, serving to improve the bioimplant corrosion resistance.

  7. Biocorrosion studies of TiO2 nanoparticle-coated Ti-6Al-4V implant in simulated biofluids

    Science.gov (United States)

    Zaveri, Nikita; McEwen, Gerald D.; Karpagavalli, Ramji; Zhou, Anhong

    2010-06-01

    The corrosion behaviors of the TiO2 nanoparticles coated bioimplant Ti-6Al-4V exposed to three different simulated biofluids (SBF), namely, (1) NaCl solution, (2) Hank's solution, and (3) Cigada solution, were studied by using micro-Raman spectroscopy, electrochemical techniques, and scanning electron microscopy (SEM) with energy dispersive X-ray spectroscopy (EDS). The different electrochemical impedance spectroscopy models were applied to fit the data obtained from the implants before and after the coating of TiO2 nanoparticles (50-100 nm). It was found that the TiO2 nanoparticle coatings increased the thickness of the pre-existing oxide layer on the Ti-6Al-4V surface, serving to improve the bioimplant corrosion resistance.

  8. Biocorrosion studies of TiO{sub 2} nanoparticle-coated Ti-6Al-4V implant in simulated biofluids

    Energy Technology Data Exchange (ETDEWEB)

    Zaveri, Nikita; McEwen, Gerald D.; Karpagavalli, Ramji; Zhou Anhong, E-mail: Anhong.Zhou@usu.ed [Utah State University, Biological Engineering Program (United States)

    2010-06-15

    The corrosion behaviors of the TiO{sub 2} nanoparticles coated bioimplant Ti-6Al-4V exposed to three different simulated biofluids (SBF), namely, (1) NaCl solution, (2) Hank's solution, and (3) Cigada solution, were studied by using micro-Raman spectroscopy, electrochemical techniques, and scanning electron microscopy (SEM) with energy dispersive X-ray spectroscopy (EDS). The different electrochemical impedance spectroscopy models were applied to fit the data obtained from the implants before and after the coating of TiO{sub 2} nanoparticles (50-100 nm). It was found that the TiO{sub 2} nanoparticle coatings increased the thickness of the pre-existing oxide layer on the Ti-6Al-4V surface, serving to improve the bioimplant corrosion resistance.

  9. High strain rate and quasi-static tensile behaviour of Ti-6Al-4V after cyclic damage

    Directory of Open Access Journals (Sweden)

    Verleysen P.

    2012-08-01

    Full Text Available It is common that energy absorbing structural elements are subjected to a number of loading cycles before a crash event. Several studies have shown that previous fatigue can significantly influence the tensile properties of some materials, and hence the behaviour of structural elements made of them. However, when the capacity of absorbing energy of engineering materials is determined, fresh material without any fatigue damage is most often used. This study investigates the effect of fatigue damage on the dynamic tensile properties of Ti-6Al-4V in thin-sheet form. Results are completed with tests at quasi-static strain rates and observations of the fracture surfaces, and compared with results obtained from other alloys and steel grades. The experiments show that the dynamic properties of Ti-6Al-4V are not affected by a number of fatigue loading cycles high enough to significantly reduce the energy absorbing capabilities of EDM machined samples.

  10. Sustainability assessment for dry, conventional and cryogenic machining in face milling of ti-6al-4v

    International Nuclear Information System (INIS)

    Masood, I.; Jahanzaib, M.; Wasim, A.

    2017-01-01

    Sustainability achievement in difficult-to-machine materials is major concern now-a-days. This paper presents sustainability assessment of machining titanium alloy Ti-6Al-4V. Face milling of Ti-6Al-4V hardened to 55 HRC with PVD (Physical Vapour Deposition) coated inserts was analyzed for dry, conventional and cryogenic cooling modes. Experiments were designed using CCD (Central Composite Design) for modeling and analysis of surface roughness. Feed, speed and depth of cut were used as input parameters. For a specific surface finish, the three cooling modes were compared for cutting power, machining time and material removal rate. The results indicate that cryogenic cooling was more sustainable as compared to dry and conventional cooling process. This sustainable model will help to select sustainable input parameters. (author)

  11. Grain refining of Al-4.5Cu alloy by adding an Al-30TiC master alloy

    Energy Technology Data Exchange (ETDEWEB)

    Sato, Kazuaki [Toyota Motor Corp., Shizuoka (Japan). Materials Engineering Div. III; Flemings, M.C. [Massachusetts Inst. of Tech., Cambridge, MA (United States). Dept. of Materials Science and Engineering

    1998-06-01

    A particulate Al-30 wt pct TiC composite was employed as a grain refiner for the Al-4.5 wt pct Cu alloy. The composite contains submicron TiC particles. The addition of the TiC grain refiner to the metal alloy in the amount of 0.1 Ti wt pct effected a remarkable reduction in the average grain size in Al-4.5 wt pct Cu alloy castings. With the content of over 0.2 Ti wt pct, the grain refiner maintained its refining effectiveness even after a 3,600-second holding time at 973 K. The TiC particles in the resulting castings were free of interfacial phases. It is concluded that the TiC are the nucleating agents and that they are resistant to the fading effect encountered with most grain refiners.

  12. Microstructure and tensile properties of Ti-6Al-4V alloys manufactured by selective laser melting with optimized processing parameters

    Science.gov (United States)

    Wang, L.; Ma, C.; Huang, J.; Ding, H. Y.; Chu, M. Q.

    2017-11-01

    Selective laser melting (SLM) is a precise additive manufacturing process that the metallic powders without binder are melted layer by layer to complex components using a high bright fiber laser. In the paper, Ti-6Al-4V alloy was fabricated by SLM and its microstructure and mechanical properties were investigated in order to evaluate the SLM process. The results show that the microstructure exists anisotropy between the horizontal and vertical section due to the occurrence of epitaxial growth, and the former microstructure seems equal-axis and the latter is column. Moreover, there is little difference in tensile test between the horizontal and vertical sections. Furthermore, the tensile properties of fabricated Ti-6Al-4V alloy by SLM are higher than the forged standard ones. However, the fatigue results show that there are some scatters, which need further investigation to define the fatigue initiation.

  13. Synthesis of Al4SiC4 powders from kaolin grog, aluminum and carbon black by carbothermal reaction

    Science.gov (United States)

    Yuan, Wenjie; Yu, Chao; Deng, Chengji; Zhu, Hongxi

    2013-12-01

    In this paper, the synthesis of Al4SiC4 used as natural oxide materials by carbothermal reduction was investigated in order to explore the synthesis route with low costs. The samples were calcined by using kaolin grog, aluminum and carbon black as raw materials with the selected proportion at the temperature from 1500 to 1800 ° C for 2 hours under flow argon atmosphere. The phase composition of reaction products were determined by X-ray diffraction. The microstructure and elemental composition of different phases were observed and identified by scanning electron microscopy and energy dispersive spectroscopy. The mechanism of reaction processing was discussed. The results show that Al4SiC4 powders composed of hexagonal plate-like particulates with various sizes and the thickness of less than 20 μm are obtained when the temperature reaches 1800 °C.

  14. Synthesis of Al4SiC4 powders from kaolin grog, aluminum and carbon black by carbothermal reaction

    International Nuclear Information System (INIS)

    Yuan, Wenjie; Yu, Chao; Deng, Chengji; Zhu, Hongxi

    2013-01-01

    In this paper, the synthesis of Al 4 SiC 4 used as natural oxide materials by carbothermal reduction was investigated in order to explore the synthesis route with low costs. The samples were calcined by using kaolin grog, aluminum and carbon black as raw materials with the selected proportion at the temperature from 1500 to 1800 ° C for 2 hours under flow argon atmosphere. The phase composition of reaction products were determined by X-ray diffraction. The microstructure and elemental composition of different phases were observed and identified by scanning electron microscopy and energy dispersive spectroscopy. The mechanism of reaction processing was discussed. The results show that Al 4 SiC 4 powders composed of hexagonal plate-like particulates with various sizes and the thickness of less than 20 μm are obtained when the temperature reaches 1800 °C

  15. Study on Ti-6Al-4V Alloy Machining Applying the Non-Resonant Three-Dimensional Elliptical Vibration Cutting

    Directory of Open Access Journals (Sweden)

    Mingming Lu

    2017-10-01

    Full Text Available The poor machinability of Ti-6Al-4V alloy makes it hard to process by conventional processing methods even though it has been widely used in military and civilian enterprise fields. Non-resonant three-dimensional elliptical vibration cutting (3D-EVC is a novel cutting technique which is a significant development potential for difficult-to-cut materials. However, few studies have been conducted on processing the Ti-6Al-4V alloy using the non-resonant 3D-EVC technique, the effect of surface quality, roughness, topography and freeform surface has not been clearly researched yet. Therefore, the machinability of Ti-6Al-4V alloy using the non-resonant 3D-EVC apparatus is studied in this paper. Firstly, the principle of non-resonant 3D-EVC technique and the model of cutter motion are introduced. Then the tool path is synthesized. The comparison experiments are carried out with traditional continuous cutting (TCC, two-dimension elliptical vibration cutting (2D-EVC, and the non-resonant 3D-EVC method. The experimental results shown that the excellent surface and lower roughness (77.3 nm could be obtained using the non-resonant 3D-EVC method; the shape and dimension of elliptical cutting mark also relates to the cutting speed and vibration frequency, and the concave/convex spherical surface topography are achieved by non-resonant 3D-EVC in the Ti-6Al-4V alloy. This proved that the non-resonant 3D-EVC technique has the better machinability compared with the TCC and 2D-EVC methods.

  16. The comparison of phosphate-titanate-silicate layers on the titanium and Ti6Al4V alloy base

    Science.gov (United States)

    Rokita, M.

    2011-08-01

    The studied layers were composed of two parts: titanate-silicate underlayer for better adhesion and titanate-phosphate-silicate layers for potential bioparameters. The layers with different amounts of hydroxyapatite were deposited on titanium and Ti6Al4V alloy substrates using dipping sol-gel method and electrophoresis. The selection of sol/suspension composition, deposition time and heat treatment conditions have the decisive influence on the layers parameters. The obtained layers should be very thin and almost amorphous. The specific nature of ceramic layers on the metal substrates excludes the use of some measurements methods or makes it difficult to interpret the measurement results. All the obtained samples were compared using XRD analysis data (GID technique), SEM with EDX measurements and FTIR spectroscopy (transmission and reflection techniques) before and after soaking in simulated body fluid. FTIR spectroscopy with mathematical treatment of the spectra (BIO-RAD Win-IR program, Arithmetic-subtract function) was used to detect the increase or decrease of any phosphate phases during SBF soaking. Based on the FTIR results the processes of hydroxyapatite (HAp) growth or layer dissolution were estimated. The layers deposited on titanium substrate are more crystalline then the ones deposited on Ti6Al4V. During SBF soaking process the growth of small amount of microcrystalline carbonate hydroxyapatite was observed on titanium substrate. The layer on Ti6Al4V base contained amorphous carbonate apatite. During heating treatment above about 870-920 K this apatite transforms into carbonate hydroxyapatite. The Ti6Al4V substrate seems to be more advantageous in context of potentially bioactive materials obtaining.

  17. Resistance of direct metal laser sintered Ti6Al4V alloy against growth of fatigue cracks

    Czech Academy of Sciences Publication Activity Database

    Konečná, R.; Kunz, Ludvík; Bača, A.; Nicoletto, G.

    2017-01-01

    Roč. 185, NOV (2017), s. 82-91 ISSN 0013-7944 Institutional support: RVO:68081723 Keywords : Titanium alloys * Ti6Al4V * Fatigue crack growth * Threshold value of stress intensity factor * Direct metal laser sintering Subject RIV: JL - Materials Fatigue, Friction Mechanics OBOR OECD: Audio engineering, reliability analysis Impact factor: 2.151, year: 2016 http://www.sciencedirect.com/science/article/pii/S0013794417300292

  18. Tantalum coating on porous Ti6Al4V scaffold using chemical vapor deposition and preliminary biological evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Li, Xiang, E-mail: xiangliwj@sjtu.edu.cn [School of Mechanical Engineering, Shanghai Jiao Tong University, State Key Laboratory of Mechanical System and Vibration, Shanghai, 200240 (China); Wang, Lin [Institute of Orthopaedics, Xijing Hospital, The Fourth Military Medical University, Xi' an, 710032 (China); Yu, Xiaoming [The Institute of Metal Research, Chinese Academy of Sciences, Shenyang, 110016 (China); Feng, Yafei [Institute of Orthopaedics, Xijing Hospital, The Fourth Military Medical University, Xi' an, 710032 (China); Wang, Chengtao [School of Mechanical Engineering, Shanghai Jiao Tong University, State Key Laboratory of Mechanical System and Vibration, Shanghai, 200240 (China); Yang, Ke [The Institute of Metal Research, Chinese Academy of Sciences, Shenyang, 110016 (China); Su, Daniel [School of Mechanical Engineering, Shanghai Jiao Tong University, State Key Laboratory of Mechanical System and Vibration, Shanghai, 200240 (China)

    2013-07-01

    Porous tantalum (Ta), produced via chemical vapor deposition (CVD) of commercially pure Ta onto a vitreous carbon, is currently available for use in orthopedic applications. However, the relatively high manufacturing cost and the incapability to produce customized implant using medical image data have limited its application to gain widespread acceptance. In this study, Ta film was deposited on porous Ti6Al4V scaffolds using CVD technique. Digital microscopy and scanning electron microscopy indicated that the Ta coating evenly covered the entire scaffold structure. X-ray diffraction analysis showed that the coating consisted of α and β phases of Ta. Goat mesenchymal stem cells were seeded and cultured on the Ti6Al4V scaffolds with and without coating. The tetrazolium-based colorimetric assay exhibited better cell adhesion and proliferation on Ta-coated scaffolds compared with uncoated scaffolds. The porous scaffolds were subsequently implanted in goats for 12 weeks. Histological analysis revealed similar bone formation around the periphery of the coated and uncoated implants, but bone ingrowth is better within the Ta-coated scaffolds. To demonstrate the ability of producing custom implant for clinical applications via this technology, we designed and fabricated a porous Ti6Al4V scaffold with segmental mandibular shape derived from patient computerized tomography data. - Highlights: • Ta film was coated on porous Ti6Al4V scaffold using chemical vapor deposition. • Tantalum coating allowed for higher levels of cell adhesion and proliferation. • Better new bone formation occurred inside the tantalum-coated scaffolds. • Clinical image data was integrated with EBM to fabricate customized scaffold.

  19. Characterization of hydroxyapatite coatings deposited by hydrothermal electrochemical method on NaOH immersed Ti6Al4V

    International Nuclear Information System (INIS)

    He, Daihua; Liu, Ping; Liu, Xinkuan; Ma, Fengcang; Chen, Xiaohong; Li, Wei; Du, Jiandi; Wang, Pu; Zhao, Jun

    2016-01-01

    The hydrothermal electrochemical method was used to deposit hydroxyapatite coating on Ti6Al4V. In order to improve the bonding strength between the coating and substrate, the substrates were modified by 8 M NaOH solution before the deposition. The effects of immersing time on the substrate, on the hydroxyapatite coating, and on the bonding strength were studied. X-Ray Diffraction, Scanning Electron Microscope, Fourier Transform Infrared Spectroscopy and Drop Shape Analysis Method were applied. And the crystallinity of hydroxyapatite coating was calculated. The results show that immersing treatment effects the phase compositions, the microstructure and the wettability of the substrate surface. A porous, three-dimensional network structure is formed on the Ti6Al4V surface through the NaOH immersion. The pore size and depth increase with the increase of immersing time from 12 to 48 h. The surface microstructure of Ti6Al4V with 60 h′ immersion time was different from the others. The modification treatment can improve the bonding strength between hydroxyapatite coating and the substrate obviously. The value of the bonding strength with the substrate immersed for 48 h is larger than those of the others. A bone-like apatite layer forms on the coating after 3 days of soaking in SBF, implying with good bioactivity of the hydroxyapatite coatings deposited by the method. The surface characteristics of the sample immersed with 48 h are more conductive to the deposition of hydroxyapatite and to the improvement of the bonding strength. The formation mechanism of hydroxyapatite coating deposited by hydrothermal electrochemical method was discussed. - Highlights: • Immerse Ti6Al4V alloy with NaOH solution for different immersing time. • We deposit hydroxyapatite coating by hydrothermal electrochemical method. • We examine changes of composition, microstructure, bonding strength and bioactivity of the hydroxyapatite coating. • 48 h is the optimal immersing time. • We

  20. Tantalum coating on porous Ti6Al4V scaffold using chemical vapor deposition and preliminary biological evaluation

    International Nuclear Information System (INIS)

    Li, Xiang; Wang, Lin; Yu, Xiaoming; Feng, Yafei; Wang, Chengtao; Yang, Ke; Su, Daniel

    2013-01-01

    Porous tantalum (Ta), produced via chemical vapor deposition (CVD) of commercially pure Ta onto a vitreous carbon, is currently available for use in orthopedic applications. However, the relatively high manufacturing cost and the incapability to produce customized implant using medical image data have limited its application to gain widespread acceptance. In this study, Ta film was deposited on porous Ti6Al4V scaffolds using CVD technique. Digital microscopy and scanning electron microscopy indicated that the Ta coating evenly covered the entire scaffold structure. X-ray diffraction analysis showed that the coating consisted of α and β phases of Ta. Goat mesenchymal stem cells were seeded and cultured on the Ti6Al4V scaffolds with and without coating. The tetrazolium-based colorimetric assay exhibited better cell adhesion and proliferation on Ta-coated scaffolds compared with uncoated scaffolds. The porous scaffolds were subsequently implanted in goats for 12 weeks. Histological analysis revealed similar bone formation around the periphery of the coated and uncoated implants, but bone ingrowth is better within the Ta-coated scaffolds. To demonstrate the ability of producing custom implant for clinical applications via this technology, we designed and fabricated a porous Ti6Al4V scaffold with segmental mandibular shape derived from patient computerized tomography data. - Highlights: • Ta film was coated on porous Ti6Al4V scaffold using chemical vapor deposition. • Tantalum coating allowed for higher levels of cell adhesion and proliferation. • Better new bone formation occurred inside the tantalum-coated scaffolds. • Clinical image data was integrated with EBM to fabricate customized scaffold

  1. Laser Cladding of Ti-6Al-4V Alloy with Ti-Al2O3 Coating for Biomedical Applications

    Science.gov (United States)

    Mthisi, A.; Popoola, A. P. I.; Adebiyi, D. I.; Popoola, O. M.

    2018-05-01

    The indispensable properties of Ti-6Al-4V alloy coupled with poor tribological properties and delayed bioactivity make it a subject of interest to explore in biomedical application. A quite number of numerous coatings have been employed on titanium alloys, with aim to overcome the poor properties exhibited by this alloy. In this work, the possibility of laser cladding different ad-mixed powders (Ti - 5 wt.% Al2O3 and Ti - 8wt.% Al2O3) on Ti-6Al-4V at various laser scan speed (0.6 and 0.8 m/min) were investigated. The microstructure, phase constituents and corrosion of the resultant coatings were characterized by scanning electron microscope (SEM), Optical microscope, X-Ray diffractometer (XRD) and potentiostat respectively. The electrochemical behaviour of the produced coatings was studied in a simulated body fluid (Hanks solution). The microstructural results show that a defect free coating is achieved at low scan speed and ad-mixed of Ti-5 wt. % Al2O3. Cladding of Ti - Al2O3 improved the corrosion resistance of Ti-6Al-4V alloy regardless of varying neither scan speed nor ad-mixed percentage. However, Ti-5 wt.% Al2O3 coating produced at low scan speed revealed the highest corrosion resistance among the coatings due to better quality coating layer. Henceforth, this coating may be suitable for biomedical applications.

  2. Sectioning studies of biomimetic collagen-hydroxyapatite coatings on Ti-6Al-4V substrates using focused ion beam

    Science.gov (United States)

    Hu, Changmin; Yu, Le; Wei, Mei

    2018-06-01

    A biomimetic bone-like collagen-hydroxyapatite (Col-HA) composite coating was formed on a surface-treated Ti-6Al-4V alloy substrate via simultaneous collagen self-assembly and hydroxyapatite nucleation. The coating process has been carried out by immersing sand-blasted, acid-etched and UV irradiated Ti-6Al-4V alloy in type I collagen-containing modified simulated body fluid (m-SBF). The surface morphology and phase composition of the coating were characterized using various techniques. More importantly, dual-beam FIB/SEMs with either gallium ion source (GFIB) or xenon plasma ion source (PFIB) were used to investigate the cross-sectional features of the biomimetic Col-HA composite coating in great details. As a result, the cross-sectional images and thin transmission electron microscopy (TEM) specimens were successfully obtained from the composite coating with no obvious damages or milling ion implantations. Both the cross-sectional SEM and TEM results have confirmed that the Col-HA coating demonstrates a similar microstructure to that of pure HA coating with homogeneously distributed elements across the whole cross section. Both coatings consist of a uniform, crack-free gradient structure with a dense layer adjacent to the interface between the Ti-6Al-4V substrate and the coating facilitating a strong bonding, while a porous structure at the coating surface aiding cell attachment.

  3. Tribology and hydrophobicity of a biocompatible GPTMS/PFPE coating on Ti6Al4V surfaces.

    Science.gov (United States)

    Panjwani, Bharat; Sinha, Sujeet K

    2012-11-01

    Tribological properties of perfluoropolyether (PFPE) coated 3-glycidoxypropyltrimethoxy silane (GPTMS) SAMs (self-assembled monolayers) onto Ti6Al4V alloy substrate were studied using ball-on-disk experiments. GPTMS SAMs deposition onto a Ti6Al4V alloy surface was carried out using solution phase method. Ultra-thin layer of PFPE was dip-coated onto SAMs modified specimens. Tribological tests were carried out at 0.2 N normal load and rotational speed of 200 rpm using track radius of 2 mm. Wear track and counterface surface conditions were investigated using optical microscopy. PFPE modified specimens were baked at 150 °C for 1h to investigate the effect of thermal treatment on tribological properties. Surface characterization tests such as contact angle measurement, AFM morphology and X-ray photoelectron spectroscopy were carried out for differently modified specimens. PFPE overcoat meets the requirements of cytotoxicity test using the ISO 10993-5 elution method. PFPE top layer lowered the coefficient of friction and increased wear durability for different specimens (with and without GPTMS intermediate layer). PFPE overcoat onto GPTMS showed significant increase in the wear resistance compared with overcoat onto bare Ti6Al4V specimens. The observed improvement in the tribological properties can be attributed to the change in the interaction of PFPE molecules with the substrate surface due to the GPTMS intermediate layer. Copyright © 2012 Elsevier Ltd. All rights reserved.

  4. Effect of cutting parameters on workpiece and tool properties during drilling of Ti-6Al-4V

    International Nuclear Information System (INIS)

    Celik, Yahya Hisman; Yildiz, Hakan

    2016-01-01

    The main aim of machining is to provide the dimensional preciseness together with surface and geometric quality of the workpiece to be manufactured within the desired limits. Today, it is quite hard to drill widely utilized Ti-6Al-4 V alloys owing to their superior features. Therefore, in this study, the effects of temperature, chip formation, thrust forces, surface roughness, burr heights, hole diameter deviations and tool wears on the drilling of Ti-6Al-4 V were investigated under dry cutting conditions with different cutting speeds and feed rates by using tungsten carbide (WC) and high speed steel (HSS) drills. Moreover, the mathematical modeling of thrust force, surface roughness, burr height and tool wear were formed using Matlab. It was found that the feed rate, cutting speed and type of drill have a major effect on the thrust forces, surface roughness, burr heights, hole diameter deviations and tool wears. Optimum results in the Ti-6Al-4 V alloy drilling process were obtained using the WC drill.

  5. Laser fabrication of Ag-HA nanocomposites on Ti6Al4V implant for enhancing bioactivity and antibacterial capability

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Xiangmei; Man, H.C., E-mail: mfhcman@polyu.edu.hk

    2017-01-01

    For titanium alloy implants, both surface bioactivity and antibacterial infection are the two critical factors in determining the success of clinical implantation of these metallic implants. In the present work, a novel nanocomposite layer of nano-silver-containing hydroxyapatite (Ag-HA) was prepared on the surface of biomedical Ti6Al4V by laser processing. Analysis using SEM, EDS and XRD shows the formation of an Ag-HA layer of about 200 μm fusion bonded to the substrate. Mineralization tests in simulated body fluid (SBF) showed that laser fabricated Ag-HA nanocomposite layer favors the deposition of apatite on the surface of the implants. Antibacterial tests confirmed that all Ag-HA nanocomposite layers can kill bacteria while a higher Ag content would lower the cytocompatibility of these coatings. Cell viability decreases when the Ag content reaches 5% in these coatings, due to the larger amount of Ag leached out, as confirmed by ion release evaluation. Our results reveal that laser fabricated Ag-HA nanocomposite coatings containing 2% Ag show both excellent cytocompatibility and antibacterial capability. - Highlights: • Silver-containing hydroxyapatite (Ag-HA) nanocomposite layer was fabricated on Ti6Al4V by laser technique. • Both bioactivity and antibacterial capability were significantly enhanced compared with bare Ti6Al4V. • Ag-HA nanocomposite coatings containing 2% Ag show both excellent cytocompatibility and antibacterial capability.

  6. Effects of heat treatment on microstructure and mechanical behaviour of additive manufactured porous Ti6Al4V

    Science.gov (United States)

    Ahmadi, S. M.; Jain, R. K. Ashok Kumar; Zadpoor, A. A.; Ayas, C.; Popovich, V. A.

    2017-12-01

    Titanium and its alloys such as Ti6Al4V play a major role in the medical industry as bone implants. Nowadays, by the aid of additive manufacturing (AM), it is possible to manufacture porous complex structures which mimic human bone. However, AM parts are near net shape and post processing may be needed to improve their mechanical properties. For instance, AM Ti6Al4V samples may be brittle and incapable of withstanding dynamic mechanical loads due to their martensitic microstructure. The aim of this study was to apply two different heat treatment regimes (below and above β-transus) to investigate their effects on the microstructure and mechanical properties of porous Ti6Al4V specimens. After heat treatment, fine acicular α‧ martensitic microstructure was transformed to a mixture of α and β phases. The ductility of the heat-treated specimens, as well as some mechanical properties such as hardness, plateau stress, and first maximum stress changed while the density and elastic gradient of the porous structure remained unchanged.

  7. Compositionally graded Ti6Al4V + TiC made by direct laser fabrication using powder and wire

    International Nuclear Information System (INIS)

    Wang, F.; Mei, J.; Wu Xinhua

    2007-01-01

    Ti6Al4V reinforced with TiC has been fabricated as compositionally graded material by direct laser fabrication using TiC powder and Ti6Al4V wire which were fed simultaneously into the laser focal point. The microstructure along the length of the sample has been characterised using X-ray diffraction and scanning electron microscopy. The results show that the composition along the length changes as expected from the imposed changes in feed rate when allowance is made for the different capture efficiency for the powder and the wire. Some unmelted TiC has been observed in regions where the TiC fraction was high, but along most of the length of the samples TiC was completely melted and formed primary TiC, eutectic TiC and secondary TiC. Some preliminary tribological properties of the compositionally graded material were obtained using a sliding wear test which showed that the tribological properties of Ti6Al4V are improved by the reinforced TiC particles with the optimum frictional behaviour being found with approximately 24 vol% of TiC

  8. Effect of cutting parameters on workpiece and tool properties during drilling of Ti-6Al-4V

    Energy Technology Data Exchange (ETDEWEB)

    Celik, Yahya Hisman; Yildiz, Hakan [Batman Univ. (Turkey). Dept. of Mechanical Engineering; Oezek, Cebeli [Firat Univ., Elazig (Turkey)

    2016-08-01

    The main aim of machining is to provide the dimensional preciseness together with surface and geometric quality of the workpiece to be manufactured within the desired limits. Today, it is quite hard to drill widely utilized Ti-6Al-4 V alloys owing to their superior features. Therefore, in this study, the effects of temperature, chip formation, thrust forces, surface roughness, burr heights, hole diameter deviations and tool wears on the drilling of Ti-6Al-4 V were investigated under dry cutting conditions with different cutting speeds and feed rates by using tungsten carbide (WC) and high speed steel (HSS) drills. Moreover, the mathematical modeling of thrust force, surface roughness, burr height and tool wear were formed using Matlab. It was found that the feed rate, cutting speed and type of drill have a major effect on the thrust forces, surface roughness, burr heights, hole diameter deviations and tool wears. Optimum results in the Ti-6Al-4 V alloy drilling process were obtained using the WC drill.

  9. Heat-Treated TiO2 Plasma Spray Deposition for Bioactivity Improvement in Ti-6Al-4V Alloy

    Science.gov (United States)

    Kumari, Renu; Majumdar, Jyotsna Dutta

    2017-12-01

    In the present study, titanium di-oxide (TiO2) coating has been developed on Ti-6Al-4V substrate by plasma spray deposition. Followed by plasma spraying, heat treatment of the sprayed sample has been carried out by isothermally holding it at 823 K (550 °C) for 2 h. Microstructural analysis shows the presence of porosity and unmelted particles on the as-sprayed surface, the area fraction of which reduces after heat treatment. X-ray diffraction analysis shows the phase transformation from anatase (in precursor powder) to rutile (in as-sprayed coating and the same after heat treatment). There is an improvement in nano-hardness, "Young's modulus" and wear resistance in plasma-sprayed TiO2 coating (as-sprayed as well as post-heat-treated condition) as compared to as-received Ti-6Al-4V, though post-heat treatment offers a superior hardness, "young's modulus" and wear resistance as compared to as-sprayed coating. The corrosion behavior in "hank's solution" shows decrease in corrosion resistance after plasma spraying and post-heat treatment as compared to as-received substrate. A significant decrease in contact angle and improvement in bioactivity (in terms of apatite deposition) were observed in TiO2-coated surface as compared to as-received Ti-6Al-4V.

  10. Minimization of the hole overcut and cylindricity errors during rotary ultrasonic drilling of Ti-6Al-4V

    Science.gov (United States)

    Nasr, M.; Anwar, S.; El-Tamimi, A.; Pervaiz, S.

    2018-04-01

    Titanium and its alloys e.g. Ti6Al4V have widespread applications in aerospace, automotive and medical industry. At the same time titanium and its alloys are regarded as difficult to machine materials due to their high strength and low thermal conductivity. Significant efforts have been dispensed to improve the accuracy of the machining processes for Ti6Al4V. The current study present the use of the rotary ultrasonic drilling (RUD) process for machining high quality holes in Ti6Al4V. The study takes into account the effects of the main RUD input parameters including spindle speed, ultrasonic power, feed rate and tool diameter on the key output responses related to the accuracy of the drilled holes including cylindricity and overcut errors. Analysis of variance (ANOVA) was employed to study the influence of the input parameters on cylindricity and overcut error. Later, regression models were developed to find the optimal set of input parameters to minimize the cylindricity and overcut errors.

  11. The Prediction of Microstructure Evolution of 6005A Aluminum Alloy in a P-ECAP Extrusion Study

    Science.gov (United States)

    Lei, Shi; Jiu-Ba, Wen; Chang, Ren

    2018-05-01

    Finite element modeling (FEM) was applied for predicting the recrystallized structure in extruded 6005 aluminum alloy, and simulated results were experimentally validated. First, microstructure evolution of 6005 aluminum alloy during deformation was studied by means of isothermal compression test, where the processing parameters were chosen to reproduce the typical industrial conditions. Second, microstructure evolution was analyzed, and the obtained information was used to fit a dynamic recrystallization model implementing inside the DEFORM-3D FEM code environment. FEM of deformation of 6005 aluminum has been established and validated by microstructure comparison. Finally, the obtained dynamic recrystallization model was applied to tube extrusion by using a portholes-equal channel angular pressing die. The finite element analysis results showed that coarse DRX grains occur in the extruded tube at higher temperature and in the extruded tube at the faster speed of the stem. The test results showed material from the front end of the extruded tube has coarse grains (60 μm) and other extruded tube has finer grains (20 μm).

  12. The Prediction of Microstructure Evolution of 6005A Aluminum Alloy in a P-ECAP Extrusion Study

    Science.gov (United States)

    Lei, Shi; Jiu-Ba, Wen; Chang, Ren

    2018-04-01

    Finite element modeling (FEM) was applied for predicting the recrystallized structure in extruded 6005 aluminum alloy, and simulated results were experimentally validated. First, microstructure evolution of 6005 aluminum alloy during deformation was studied by means of isothermal compression test, where the processing parameters were chosen to reproduce the typical industrial conditions. Second, microstructure evolution was analyzed, and the obtained information was used to fit a dynamic recrystallization model implementing inside the DEFORM-3D FEM code environment. FEM of deformation of 6005 aluminum has been established and validated by microstructure comparison. Finally, the obtained dynamic recrystallization model was applied to tube extrusion by using a portholes-equal channel angular pressing die. The finite element analysis results showed that coarse DRX grains occur in the extruded tube at higher temperature and in the extruded tube at the faster speed of the stem. The test results showed material from the front end of the extruded tube has coarse grains (60 μm) and other extruded tube has finer grains (20 μm).

  13. Heat treatment of Ti6Al4V produced by Selective Laser Melting: Microstructure and mechanical properties

    International Nuclear Information System (INIS)

    Vrancken, Bey; Thijs, Lore; Kruth, Jean-Pierre; Van Humbeeck, Jan

    2012-01-01

    Highlights: ► Responses of SLM-produced and wrought Ti6Al4V to heat treatment are compared. ► Temperature is found to be the controlling parameter for treatments in the α + β range. ► Ductility could be improved by a factor of 85%, from 7.27% to 13.59%. ► An optimal heat treatment for SLM produced Ti6Al4V is proposed. - Abstract: The present work shows that optimization of mechanical properties via heat treatment of parts produced by Selective Laser Melting (SLM) is profoundly different compared to conventionally processed Ti6Al4V. In order to obtain optimal mechanical properties, specific treatments are necessary due to the specific microstructure resulting from the SLM process. SLM is an additive manufacturing technique through which components are built by selectively melting powder layers with a focused laser beam. The process is characterized by short laser-powder interaction times and localized high heat input, which leads to steep thermal gradients, rapid solidification and fast cooling. In this research, the effect of several heat treatments on the microstructure and mechanical properties of Ti6Al4V processed by SLM is studied. A comparison is made with the effect of these treatments on hot forged and subsequently mill annealed Ti6Al4V with an original equiaxed microstructure. For SLM produced parts, the original martensite α′ phase is converted to a lamellar mixture of α and β for heat treating temperatures below the β-transus (995 °C), but features of the original microstructure are maintained. Treated above the β-transus, extensive grain growth occurs and large β grains are formed which transform to lamellar α + β upon cooling. Post treating at 850 °C for 2 h, followed by furnace cooling increased the ductility of SLM parts to 12.84 ± 1.36%, compared to 7.36 ± 1.32% for as-built parts.

  14. The development of the rotational friction welding process for the welding of γ-TiAl-casting alloy Ti-47Al-3.5(Mn+Cr+Nb)-0.8(B+Si) to Ti6Al4V. Pt. II; Prozessentwicklung zum Rotationsreibschweissen der γ-TiAl-Feingusslegierung Ti-47Al-3.5(Mn+Cr+Nb)-0.8(B+Si) mit Ti6Al4V. T. II

    Energy Technology Data Exchange (ETDEWEB)

    Ventzke, Volker; Riekehr, Stefan; Horstmann, Manfred; Kashaev, Nikolai; Brokmeier, Heinz-Guenter; Huber, Norbert [Helmholtz-Zentrum Geesthacht GmbH, Zentrum fuer Material- und Kuestenforschung, Geesthacht (Germany). Inst. fuer Werkstoffforschung, Werkstoffmechanik

    2014-07-01

    At process temperatures of T > T{sub β}, the globular and fine grained microstructure of the Titanium alloy Ti6Al4V supports the occurrence of super-plasticity and deformation within the β phase region. This led to one sided shortening of the welded joints combined with the formation of weld flash. As a result of this no evening out of temperature across the forging surface between the γ-TAB cast alloy and Ti6Al4V alloy sides of the joint was able to take place, as a result of which the friction weld seam produced became symmetrically wedge shaped about the axis of rotation. Thereby the γ-TAB cast alloy side of the joint became only slightly compressed exhibiting no appreciable signs of deformation. In the radial direction on the γ-TAB side of the joint close to the forged surface neither the hardness nor the microstructure were homogeneous. Without pre-heating the fine ground, lapped and homogenised γ-TAB weld specimens at a temperature of 800 C above the brittle - ductile transformation transition temperature it was not possible to prevent the occurrence of boundary surface cracking on the outside, micro-voids and inter-lamellar cracking on the γ-TAB side solely by varying the welding parameters. The pre-heating of the γ-TAB friction weld specimens was a necessary pre-requisite to support the deformation of the γ-TAB side of the welded joint and the formation of weld flash during the friction welding process. (orig.)

  15. A novel deformation mechanism for superplastic deformation

    Energy Technology Data Exchange (ETDEWEB)

    Muto, H.; Sakai, M. (Toyohashi Univ. of Technology (Japan). Dept. of Materials Science)

    1999-01-01

    Uniaxial compressive creep tests with strain value up to -0.1 for a [beta]-spodumene glass ceramic are conducted at 1060 C. From the observation of microstructural changes between before and after the creep deformations, it is shown that the grain-boundary sliding takes place via cooperative movement of groups of grains rather than individual grains under the large-scale-deformation. The deformation process and the surface technique used in this work are not only applicable to explain the deformation and flow of two-phase ceramics but also the superplastic deformation. (orig.) 12 refs.

  16. In vitro and in vivo performance of bioactive Ti6Al4V/TiC/HA implants fabricated by a rapid microwave sintering technique

    International Nuclear Information System (INIS)

    Choy, Man Tik; Tang, Chak Yin; Chen, Ling; Wong, Chi Tak; Tsui, Chi Pong

    2014-01-01

    Failure of the bone–implant interface in a joint prosthesis is a main cause of implant loosening. The introduction of a bioactive substance, hydroxyapatite (HA), to a metallic bone–implant may enhance its fixation on human bone by encouraging direct bone bonding. Ti6Al4V/TiC/HA composites with a reproducible porous structure (porosity of 27% and pore size of 6–89 μm) were successfully fabricated by a rapid microwave sintering technique. This method allows the biocomposites to be fabricated in a short period of time under ambient conditions. Ti6Al4V/TiC/HA composites exhibited a compressive strength of 93 MPa, compressive modulus of 2.9 GPa and microhardness of 556 HV which are close to those of the human cortical bone. The in vitro preosteoblast MC3T3-E1 cells cultured on the Ti6Al4V/TiC/HA composite showed that the composite surface could provide a biocompatible environment for cell adhesion, proliferation and differentiation without any cytotoxic effects. This is among the first attempts to study the in vivo performance of load-bearing Ti6Al4V/TiC and Ti6Al4V/TiC/HA composites in a live rabbit. The results indicated that the Ti6Al4V/TiC/HA composite had a better bone–implant interface compared with the Ti6Al4V/TiC implant. Based on the microstructural features, the mechanical properties, and the in vitro and in vivo test results from this study, the Ti6Al4V/TiC/HA composites have the potential to be employed in load-bearing orthopedic applications. - Highlights: • Ti6Al4V/TiC and Ti6Al4V/TiC/HA composites were fabricated by microwave sintering. • Ti6Al4V/TiC/HA exhibited mechanical properties close to human cortical bone. • Ti6Al4V/TiC/HA could provide a biocompatible environment for bone cell growth. • Ti6Al4V/TiC/HA showed a better bone–implant interface than Ti6Al4V/TiC. • Ti6Al4V/TiC/HA could be used for bone replacement under load-bearing conditions

  17. Preliminary study on the corrosion resistance, antibacterial activity and cytotoxicity of selective-laser-melted Ti6Al4V-xCu alloys.

    Science.gov (United States)

    Guo, Sai; Lu, Yanjin; Wu, Songquan; Liu, Lingling; He, Mengjiao; Zhao, Chaoqian; Gan, Yiliang; Lin, Junjie; Luo, Jiasi; Xu, Xiongcheng; Lin, Jinxin

    2017-03-01

    In this study, a series of Cu-bearing Ti6Al4V-xCu (x=0, 2, 4, 6wt%) alloys (shorten by Ti6Al4V, 2C, 4C, and 6C, respectively.) with antibacterial function were successfully fabricated by selective laser melting (SLM) technology with mixed spherical powders of Cu and Ti6Al4V for the first time. In order to systematically investigate the effects of Cu content on the microstructure, phase constitution, corrosion resistance, antibacterial properties and cytotoxicity of SLMed Ti6Al4V-xCu alloys, experiments including XRD, SEM-EDS, electrochemical measurements, antibacterial tests and cytotoxicity tests were conducted with comparison to SLMed Ti6Al4V alloy (Ti6Al4V). Microstructural observations revealed that Cu had completely fused into the Ti6Al4V alloy, and presented in the form of Ti 2 Cu phase at ambient temperature. With Cu content increase, the density of the alloy gradually decreased, and micropores were obviously found in the alloy. Electrochemical measurements showed that corrosion resistance of Cu-bearing alloys were stronger than Cu-free alloy. Antibacterial tests demonstrated that 4C and 6C alloys presented strong and stable antibacterial property against Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus) compared to the Ti6Al4V and 2C alloy. In addition, similar to the Ti6Al4V alloy, the Cu-bearing alloys also exerted good cytocompatibility to the Bone Marrow Stromal Cells (BMSCs) from Sprague Dawley (SD) rats. Based on those results, the preliminary study verified that it was feasible to fabricated antibacterial Ti6Al4V-xCu alloys direct by SLM processing mixed commercial Ti6Al4V and Cu powder. Copyright © 2016 Elsevier B.V. All rights reserved.

  18. Studies on formability of sintered aluminum composites during hot deformation using strain hardening parameters

    Directory of Open Access Journals (Sweden)

    Sumesh Narayan

    2017-04-01

    Full Text Available Formability is the limit to which a material can be deformed before failure and is upmost importance in powder metallurgy (PM forming process. This is because the presence of porosity in the PM part after the sintering process. In this study two key strain hardening parameters are used to study the workability behavior or determining the failure zone. This can be used for design of PM parts and most importantly the die design as repressing needs to be employed before pores appear as cracks on the free surface. It is nearly impossible to produce defect free parts if this failure occurs. The hot formability behavior of aluminum metal matrix composites (MMC's that is, Al-4TiC, Al-4WC, Al-4Fe3C and Al-4Mo2C (by weight percentage are presented in this paper.

  19. Studies on the Biotribological and Biological Behavior of Thermally Oxidized Ti6Al4V for Use in Artificial Cervical Disk

    Science.gov (United States)

    Wang, Song; Li, Junhui; Lu, Junzhe; Tyagi, Rajnesh; Liao, Zhenhua; Feng, Pingfa; Liu, Weiqiang

    2017-05-01

    The artificial cervical disk was simplified and considered as a ball-on-socket model with the material configuration of ultra-high molecular weight polyethylene and Ti6Al4V (PE-on-TC4). In order to improve the wear resistance, an optimized thermal oxidation (TO) coating was applied on TC4 component. The long-term wear behavior of the model was assessed in vitro using a wear simulator under 10 million cycles (MC) testing intervals. The biological behavior was investigated by bone marrow-derived mesenchymal stem cells (BMSCs) cell attachment and cell viability/proliferation assays, respectively. The total average wear rate for PE/TC4 pair was found to be 0.81 mg/MC, whereas the same was about 0.96 mg/MC for PE/TO pair. The wear rate of the metal has been neglected in comparison with that of the mating polymer. PE component was found to suffer severe damage characterized by scratches, fatigue cracks and arc-shaped wear grooves on the edge zone of ball. The dominant wear mechanism was abrasion for metal component while the dominant failure mechanism was a mix of plowing, fatigue and plastic deformation for polymer component. TO coating improved the cell attachment property of TC4, and the cell viability results were also quite good. TO coating protected TC4 from being plowed and avoided the release of toxic metal ions. However, this intensified the wear of PE component. Considering the biotribological and biological behavior in totality, TO coating could still be promising when applied in articulation surfaces.

  20. Characterisation of foreign object damage (FOD) and early fatigue crack growth in laser shock peened Ti-6Al-4V aerofoil specimens

    Energy Technology Data Exchange (ETDEWEB)

    Spanrad, S. [Mechanical Behaviour of Materials Laboratory, Department of Mechanical and Design Engineering, University of Portsmouth (United Kingdom); Tong, J., E-mail: jie.tong@port.ac.uk [Mechanical Behaviour of Materials Laboratory, Department of Mechanical and Design Engineering, University of Portsmouth (United Kingdom)

    2011-02-25

    Research highlights: {yields} A study of deformation in a generic LSPed aerofoil specimen subjected to high speed head-on and 45 deg. impacts, and subsequently fatigue loading. {yields} Characterisation of damage features considering geometry of the projectile, impact angle and impact velocity. {yields} Onset and early crack growth due to FOD in LSPed samples compared to those without LSP subjected to cubical impacts under simulated service loading conditions. - Abstract: Foreign object damage (FOD) has been identified as one of the primary life limiting factors for fan and compressor blades, with the leading edge of aerofoils particularly susceptible to such damage. In this study, a generic aerofoil specimen of Ti-6Al-4V alloy was used. The specimens were treated by laser shock peening (LSP) to generate compressive residual stresses in the leading edge region prior to impact. FOD was simulated by firing a cubical projectile at the leading edge using a laboratory gas gun at 200 m/s, head-on; and at 250 m/s, at an angle of 45 deg. The specimens were then subjected to 4-point bend fatigue testing under high cycle (HCF), low cycle (LCF) and combined LCF and HCF loading conditions. Scanning electron microscopy (SEM) was used to characterise the damage features due to FOD. Crack initiation and early crack growth due to FOD and subsequent fatigue growth were examined in detail. The results were compared between the two impact conditions; and with those from samples without LSP treatment as well as those impacted with spherical projectiles. The results seem to suggest that LSP has improved the crack growth resistance post FOD. Delayed onset of crack initiation was observed in LSPed samples compared to those without LSP under similar loading conditions. Damage features depend on the geometry of the projectile, the impact angle as well as the impact velocity.

  1. Influence of primary α-phase volume fraction on the mechanical properties of Ti-6Al-4V alloy at different strain rates and temperatures

    Science.gov (United States)

    Ren, Yu; Zhou, Shimeng; Luo, Wenbo; Xue, Zhiyong; Zhang, Yajing

    2018-03-01

    Bimodal microstructures with primary α-phase volume fractions ranging from 14.3% to 57.1% were gained in Ti-6Al-4V (Ti-64) alloy through annealed in two-phase region at various temperatures below the β-transus point. Then the influence of the primary α-phase volume fraction on the mechanical properties of Ti-64 were studied. The results show that, at room temperature and a strain rate of 10‑3 s‑1, the yield stress decreases but the fracture strain augments with added primary α-phase volume fraction. The equiaxed primary α-phase possesses stronger ability to coordinate plastic deformation, leading to the improvement of the ductile as well as degradation of the strength of Ti-64 with higher primary α-phase volume fraction. As the temperature goes up to 473 K, the quasi-static yield stress and ultimate strength decrease first and then increase with the incremental primary α-phase volume fraction, due to the interaction between the work hardening and the softening caused by the DRX and the growth of the primary α-phase. At room temperature and a strain rate of 3×103 s‑1, the varying pattern of strength with the primary α-phase volume fraction resembles that at a quasi-static strain rate. However, the flow stress significantly increases but the strain-hardening rate decreases compared to those at quasi-static strain rate due to the competition between the strain rate hardening and the thermal softening during dynamic compression process.

  2. Effects of combined plasma chromizing and shot peening on the fatigue properties of a Ti6Al4V alloy

    Science.gov (United States)

    Yu, Shouming; Liu, Daoxin; Zhang, Xiaohua; Du, Dongxing

    2015-10-01

    A plasma chromizing treatment was conducted on Ti6Al4V samples by employing the recently developed double glow plasma surface alloying technology. The Cr-alloyed layer consisted of four sub-layers, namely the Cr deposition, Cr2Ti, CrTi4, and Cr-Ti solid-solution layers. The local hardness and moduli were determined via nanoindentation. In addition, the fatigue properties of the samples were evaluated by using a rotating-bending fatigue machine under a given load. The results showed that the hardness or elastic moduli of the adjacent sub-layers differed significantly and the fatigue properties of the Ti6Al4V alloy deteriorated with the plasma chromizing treatment. This deterioration stemmed mainly from cracks initiated at the interfaces between the sub-layers and the microstructural changes of the substrate; these changes were induced by the high temperature used in the plasma chromizing process. However, the fatigue life of the plasma-chromized samples was increased by a shot peening post-treatment. The fatigue life of the samples resulting from this combination of treatments was slightly higher than that of the single-shot-peened Ti6Al4V substrate. In fact, the sample retaining only the Cr-Ti solid-solution layer (that is, the first three sub-layers were removed), when shot-peened, exhibited the highest fatigue life among all the tested samples; this was attributed to that sample having the highest residual compressive stress, the significant work hardening, and the good hardness to toughness balance.

  3. Functionalisation of Ti6Al4V components fabricated using selective laser melting with a bioactive compound

    Energy Technology Data Exchange (ETDEWEB)

    Vaithilingam, Jayasheelan [Additive Manufacturing and 3D Printing Research Group, School of Engineering, The University of Nottingham, Nottingham NG7 2RD (United Kingdom); Kilsby, Samuel [Department of Chemistry, Loughborough University, Loughborough LE11 3TU (United Kingdom); Goodridge, Ruth D., E-mail: Ruth.Goodridge@nottingham.ac.uk [Additive Manufacturing and 3D Printing Research Group, School of Engineering, The University of Nottingham, Nottingham NG7 2RD (United Kingdom); Christie, Steven D.R. [Department of Chemistry, Loughborough University, Loughborough LE11 3TU (United Kingdom); Edmondson, Steve [School of Materials, The University of Manchester, Manchester M13 9PL (United Kingdom); Hague, Richard J.M. [Additive Manufacturing and 3D Printing Research Group, School of Engineering, The University of Nottingham, Nottingham NG7 2RD (United Kingdom)

    2015-01-01

    Surface modification of an implant with a biomolecule is used to improve its biocompatibility and to reduce post-implant complications. In this study, a novel approach has been used to functionalise phosphonic acid monolayers with a drug. Ti6Al4V components fabricated using selective laser melting (SLM) were functionalised with Paracetamol (a pharmaceutically relevant biomolecule) using phosphonic acid based self-assembled monolayers (SAMs). The attachment, stability of the monolayers on the SLM fabricated surface and functionalisation of SAMs with Paracetamol were studied using X-ray photoelectron spectroscopy (XPS) and surface wettability measurements. The obtained results confirmed that SAMs were stable on the Ti6Al4V surface for over four weeks and then began to desorb from the surface. The reaction used to functionalise the phosphonic acid monolayers with Paracetamol was noted to be successful. Thus, the proposed method has the potential to immobilise drugs/proteins to SAM coated surfaces and improve their biocompatibility and reduce post-implant complications. - Graphical abstract: A significant change in the contact angle confirming the immobilisation of Paracetamol. (a) Before self-assembled monolayer (SAM) attachment, (b) after SAM attachment and (c) after the immobilisation of Paracetamol to the SAMs. - Highlights: • Ti6Al4V parts were fabricated using selective laser melting (SLM). • Monolayers used to modify the SLM surface were stable for over 28 days (in-vitro). • Surface roughness did not have a significant impact on the monolayer stability. • Paracetamol was successfully immobilised to the adsorbed monolayers. • Caution required before selecting Paracetamol as a model drug.

  4. Characteristics microstructure and microhardness of cast Ti-6Al-4V ELI for biomedical application submitted to solution treatment

    Science.gov (United States)

    Damisih, Jujur, I. Nyoman; Sah, Joni; Agustanhakri, Prajitno, Djoko Hadi

    2018-05-01

    Ti 6Al-4V ELI (Extra Low Interstitial)alloy containing 6wt% of aluminum, 4wt% of vanadium with controlled level of iron and oxygen is one of most popular alloy employed in biomedical applications as implant material. Heat treatment process for titanium alloys becomes important and could be performed by some of different ways in order to develop microstructure as well as its properties. The objective of this paper is to study the effects of solution treatment temperature on microstructure and mechanical properties of as-cast Ti-6Al-4V ELI especially microhardness value. The alloy was melted by single arc melting furnace with a water-cooled copper crucible hearth under argon atmosphere and then casted. It was heat treated through solution treatment at 3 (three) different temperaturesi.e. 850°C, 950°C and 1050°C in an argon gas atmosphere for around 30 minutes. After solution treatment, samples were water quenched and then aged at temperature of 500°C for 4 hours. To investigate its microstructure, the alloy was investigated under optical microscope and scanning electron microscope (SEM). It was observed Widmanstätten microstructure consisting of mixture α and β phase with basket-weave pattern. The Vickers microhardness test was performed and the results exhibited the optimum value was obtained at temperature of 950°C of solution treatment. From the observation, it revealed that the heat treatment has substantial effect on microstructural properties where microhardness increased due to formation of α' martensite structure. It was showed also that solution treatment followed by aging could improve mechanical properties especially microhardness value of Ti-6Al-4V ELI alloy. These results were suggesting the optimized conditions of heat treatment to obtain the best microstructure properties and microhardness value.

  5. Functionalisation of Ti6Al4V components fabricated using selective laser melting with a bioactive compound

    International Nuclear Information System (INIS)

    Vaithilingam, Jayasheelan; Kilsby, Samuel; Goodridge, Ruth D.; Christie, Steven D.R.; Edmondson, Steve; Hague, Richard J.M.

    2015-01-01

    Surface modification of an implant with a biomolecule is used to improve its biocompatibility and to reduce post-implant complications. In this study, a novel approach has been used to functionalise phosphonic acid monolayers with a drug. Ti6Al4V components fabricated using selective laser melting (SLM) were functionalised with Paracetamol (a pharmaceutically relevant biomolecule) using phosphonic acid based self-assembled monolayers (SAMs). The attachment, stability of the monolayers on the SLM fabricated surface and functionalisation of SAMs with Paracetamol were studied using X-ray photoelectron spectroscopy (XPS) and surface wettability measurements. The obtained results confirmed that SAMs were stable on the Ti6Al4V surface for over four weeks and then began to desorb from the surface. The reaction used to functionalise the phosphonic acid monolayers with Paracetamol was noted to be successful. Thus, the proposed method has the potential to immobilise drugs/proteins to SAM coated surfaces and improve their biocompatibility and reduce post-implant complications. - Graphical abstract: A significant change in the contact angle confirming the immobilisation of Paracetamol. (a) Before self-assembled monolayer (SAM) attachment, (b) after SAM attachment and (c) after the immobilisation of Paracetamol to the SAMs. - Highlights: • Ti6Al4V parts were fabricated using selective laser melting (SLM). • Monolayers used to modify the SLM surface were stable for over 28 days (in-vitro). • Surface roughness did not have a significant impact on the monolayer stability. • Paracetamol was successfully immobilised to the adsorbed monolayers. • Caution required before selecting Paracetamol as a model drug

  6. 3D, chemical and electrochemical characterization of blasted TI6Al4V surfaces: Its influence on the corrosion behaviour

    International Nuclear Information System (INIS)

    Barranco, V.; Escudero, M.L.; Garcia-Alonso, M.C.

    2007-01-01

    The blasting process to increase the roughness of the surface of metallic biomaterials is widely used. As a consequence, one can produce a renewed surface with different topography and chemical composition compared to the original one, which can alter the general corrosion behaviour of the samples. With this idea, the aim of this work is not only the topographical and compositional characterization of blasted surfaces of Ti6Al4V alloy but mainly its influence on the corrosion behaviour of these modified surfaces. The surfaces of Ti6Al4V alloys were blasted with SiO 2 /ZrO 2 and Al 2 O 3 particles of different size in order to obtain different roughnesses. To carry out the microstructural and topographical characterization of the blasted surfaces, the scanning electron microscopy (SEM) coupled with an energy dispersive X-ray (EDX), the contact profilometry method and the 3D characterization by means of stereo-Fe-SEM have been used. By means of stereo-Fe-SEM, the roughness and the real surface area of the rough surfaces have been calculated. The microstructural, topographical and compositional results have been correlated with the corrosion behaviour of the samples immersed in Hank's solution and studied by means of electrochemical impedance spectroscopy (EIS). The blasting process alters topographical and chemically the surface of the samples. These modifications induce to an increase in the capacitance values of the roughened samples due to the prevalence of the effect of electrochemically active areas of Ti6Al4V surface over the effect of the presence of Al 2 O 3 and ZrO 2 particles on the blasted surfaces. However, the general corrosion behaviour of the samples is not drastically changed

  7. An in situ synchrotron X-ray diffraction study of precipitation kinetics in a severely deformed Cu–Ni–Si alloy

    Energy Technology Data Exchange (ETDEWEB)

    Azzeddine, H.; Mehdi, B. [Faculty of Physics, USTHB, BP 32 El-Alia, Dar El Beida, Algiers (Algeria); Hennet, L. [Conditions Extrêmes et Matériaux: Haute Température et Irradiation, CNRS-CEMHTI, 1D Ave de la Recherche Scientifique, 45071 Orléans Cedex 2 (France); Thiaudière, D. [Synchrotron SOLEIL, L' Orme des Merisiers, Saint-Aubin, 91192 Gif-sur-Yvette Cedex (France); Alili, B. [Faculty of Physics, USTHB, BP 32 El-Alia, Dar El Beida, Algiers (Algeria); Kawasaki, M., E-mail: megumi@hanyang.ac.kr [Division of Materials Science and Engineering, Hanyang University, 17 Haengdang-dong, Seongdong-gu, Seoul 133-791 (Korea, Republic of); Departments of Aerospace and Mechanical Engineering and Materials Science, University of Southern California, Los Angeles, CA 90089-1453 (United States); Bradai, D. [Faculty of Physics, USTHB, BP 32 El-Alia, Dar El Beida, Algiers (Algeria); Langdon, T.G. [Departments of Aerospace and Mechanical Engineering and Materials Science, University of Southern California, Los Angeles, CA 90089-1453 (United States); Materials Research Group, Faculty of Engineering and the Environment, University of Southampton, Southampton SO17 1BJ (United Kingdom)

    2014-03-01

    In situ synchrotron X-ray diffraction was used to study the decomposition kinetics of a metastable Cu–2.5Ni–0.6Si (wt%) alloy after severe plastic deformation by equal-channel angular pressing (ECAP) and high-pressure torsion (HPT). The measurements were performed at room temperature and also at high temperatures of 723, 823 and 973 K in order to determine the ageing effect after processing. Two forms of precipitates, namely δ-Ni{sub 2}Si and γ-Ni{sub 5}Si{sub 2}, were identified and the sequence of their appearance was well established for ECAP processing and ageing. There was no detection of either a modulated structure resulting from spinodal decomposition or an ordered structure nucleated from the modulated structure. An X-ray hybrid pixel array detector (XPAD-S140 detector) permitted the detection of the nucleation stages of the δ-Ni{sub 2}Si phase that began soon after 24 s of ageing at 723 K. There was also no trace of any amorphization of the matrix phase.

  8. Effect of ageing treatment on the microstructure and hardness of the Ti6Al4V Alloy

    CSIR Research Space (South Africa)

    Masete, S

    2015-07-01

    Full Text Available Forum Vols. 828-829 (2015) pp 194-199 Effect of Ageing Treatment on the Microstructure and Hardness of the Ti6Al4V Alloy MASETE Stephen1,2,a *, MUTOMBO Kalenda1,2,b SIYASIYA Charles2,c and STUMPF Waldo2,d 1Materials Science and Manufacturing..., Council for Scientific and Industrial Research (CSIR), Pretoria, South Africa 2Department of Materials Science and Metallurgical Engineering, University of Pretoria, Pretoria, South Africa aSMasete@csir.co.za, bKMutombo@csir.co.za, cCharles...

  9. Electron backscatter diffraction study of dislocation content of a macrozone in hot-rolled Ti-6Al-4V alloy

    International Nuclear Information System (INIS)

    Britton, T. Ben; Birosca, Soran; Preuss, Michael; Wilkinson, Angus J.

    2010-01-01

    We compare the dislocation substructure within macrozone and non-macrozone regions of hot-rolled Ti-6Al-4 V. Hough-based and cross-correlation-based analysis of electron backscatter diffraction (EBSD) patterns are used to establish the grain orientations and intra-granular misorientations, respectively. The set of geometrically necessary dislocations (GNDs) that support measured lattice curvatures and minimize the total GND line energy are calculated. The GND content in the macrozone is approximately twice that in the non-macrozone region, and GNDs are present at densities ∼10 times higher than GNDs.

  10. Internal friction of metallic glass Ni74P16B6Al4 near T/sub x/

    International Nuclear Information System (INIS)

    Li Xiao-Guang; He Yizhen

    1986-01-01

    The internal friction of metallic glass Ni 74 P 16 B 6 Al 4 near the crystallization temperature T/sub x/ is investigated using a conventional torsion pendulum. Two internal friction peaks, P 1 and P 2 , are observed and the dependence of the peak positions on heating rate is described by the Kissinger equation. Pre-crystallization reduces the height of the peaks (P 1 and P 2 ) and shifts the positions of these peaks but in opposite directions. A formula showing the dependence of apparent internal friction on volume fraction transformed is derived. The variation of internal friction with annealing corresponds to the variation of the fraction transformed. (author)

  11. Biocompatibility of Mg Ion Doped Hydroxyapatite Films on Ti-6Al-4V Surface by Electrochemical Deposition.

    Science.gov (United States)

    Lee, Kang; Choe, Han-Cheol

    2016-02-01

    In this study, we prepared magnesium (Mg) doped nano-phase hydroxyapatite (HAp) films on the TiO2 nano-network surface using electrochemical deposition method. Ti-6Al-4V ELI surface was anodized in 5 M NaOH solution at 0.3 A for 10 min. Nano-network TiO2 surface were formed by these anodization steps which acted as templates and anchorage for growth of the Mg doped HAp during subsequent pulsed electrochemical deposition process at 85 degrees C. The phase and morphologies of HAp deposits were influenced by the Mg ion concentration.

  12. Investigation on the microstructure and mechanical properties of a cast Mg-6Zn-5Al-4RE alloy

    International Nuclear Information System (INIS)

    Xiao Wenlong; Jia Shusheng; Wang Jun; Wang, Jianli; Wang Limin

    2008-01-01

    Mg-6Zn-5Al-4RE (RE = Mischmetal, mass%) alloy was prepared by metal mould casting method. The microstructure and mechanical properties of the as-cast and heat-treated alloys were investigated. The results show that the phase compositions of the as-cast state alloy are supersaturated solid solution α-Mg, lamellar β-Al 12 Mg 17 , polygonal Al 3 RE and cluster Al 2 REZn 2 phases. The mechanical properties, especially the ultimate tensile strength and elongation of the alloy were significantly improved by the heat treatment. Fracture surface of tensile specimens was analyzed by optical microscope and scanning electron microscope

  13. Molybdeno-Aluminizing of Powder Metallurgy and Wrought Ti and Ti-6Al-4V alloys by Pack Cementation process

    International Nuclear Information System (INIS)

    Tsipas, Sophia A.; Gordo, Elena

    2016-01-01

    Wear and high temperature oxidation resistance of some titanium-based alloys needs to be enhanced, and this can be effectively accomplished by surface treatment. Molybdenizing is a surface treatment where molybdenum is introduced into the surface of titanium alloys causing the formation of wear-resistant surface layers containing molybdenum, while aluminizing of titanium-based alloys has been reported to improve their high temperature oxidation properties. Whereas pack cementation and other surface modification methods have been used for molybdenizing or aluminizing of wrought and/or cast pure titanium and titanium alloys, such surface treatments have not been reported on titanium alloys produced by powder metallurgy (PM). Also a critical understanding of the process parameters for simultaneous one step molybdeno-aluminizing of titanium alloys by pack cementation and the predominant mechanism for this process have not been reported. The current research work describes the surface modification of titanium and Ti-6Al-4V prepared by PM by molybdeno-aluminizing and analyzes thermodynamic aspects of the deposition process. Similar coatings are also deposited to wrought Ti-6Al-4V and compared. Characterization of the coatings was carried out using scanning electron microscopy and x-ray diffraction. For both titanium and Ti-6Al-4V, the use of a powder pack containing ammonium chloride as activator leads to the deposition of molybdenum and aluminium into the surface but also introduces nitrogen causing the formation of a thin titanium nitride layer. In addition, various titanium aluminides and mixed titanium aluminium nitrides are formed. The appropriate conditions for molybdeno-aluminizing as well as the phases expected to be formed were successfully determined by thermodynamic equilibrium calculations. - Highlights: •Simultaneous co-deposition of Mo-Al onto powder metallurgy and wrought Ti alloy •Thermodynamic calculations were used to optimize deposition conditions

  14. Residual stress relaxation due to fretting fatigue in shot peened surfaces of Ti-6Al-4V

    International Nuclear Information System (INIS)

    Martinez, S.A.; Blodgett, M.P.; Mall, S.; Sathish, S.; Namjoshi, S.

    2003-01-01

    Fretting fatigue occurs at locations where the materials are sliding against each other under load. In order to enhance the fatigue life under fretting conditions the surface of the component is shot peened. In general, the shot peening process produces a compressive stress on the surface of the material, thereby increasing the resistance of the material to crack initiation. This paper presents the relaxation of residual stress caused during fretting fatigue. X-ray diffraction has been utilized as the method to measure residual stress in fretting fatigued samples of Ti-6Al-4V

  15. Corrosion Behavior of Ti-13Nb-13Zr and Ti-6Al-4V Alloys for Biomaterial Application

    Energy Technology Data Exchange (ETDEWEB)

    Saji, Viswanathan S.; Jeong, Yong Hoon; Choe, Han Cheol [Chosun University, Gwangju (Korea, Republic of); Yu, Jin Woo [Shingyeong University, Hwaseong (Korea, Republic of)

    2010-02-15

    Ti-13Nb-13Zr (TNZ) alloy has attracted considerable research attention in the last decade as a suitable substitute for the commercially used Ti-6Al-4V (TAV) alloy for orthopedic and dental implant applications. Hence, in the present work, a comparative evaluation has been performed on the electrochemical corrosion behavior of TNZ and TAV alloys in 0.9 wt.% NaCl solution. The result of the study showed that both the alloys had similar electrochemical behavior. The corrosion resistance of TAV alloy is found to be marginally superior to that of TNZ alloy.

  16. Non-stochastic Ti-6Al-4V foam structures with negative Poisson's ratio

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Li, E-mail: lyang5@ncsu.edu [Edward P. Fitts Department of Industrial and Systems Engineering, North Carolina State University, 400 Daniels Hall, 111 Lampe Drive, Raleigh, NC 27695 (United States); Cormier, Denis, E-mail: drceie@rit.edu [Department of Industrial Systems Engineering, Rochester Institute of Technology, 81 Lomb Memorial Drive, Rochester, NY 14623-5603 (United States); West, Harvey, E-mail: hawest@ncsu.edu [Edward P. Fitts Department of Industrial and Systems Engineering, North Carolina State University, 400 Daniels Hall, 111 Lampe Drive, Raleigh, NC 27695 (United States); Harrysson, Ola, E-mail: harrysson@ncsu.edu [Edward P. Fitts Department of Industrial and Systems Engineering, North Carolina State University, 400 Daniels Hall, 111 Lampe Drive, Raleigh, NC 27695 (United States); Knowlson, Kyle, E-mail: kyle.knowlson@gmail.com [Edward P. Fitts Department of Industrial and Systems Engineering, North Carolina State University, 400 Daniels Hall, 111 Lampe Drive, Raleigh, NC 27695 (United States)

    2012-12-15

    This paper details the design, fabrication, and testing of non-stochastic auxetic lattice lattice structures. All Ti-6Al-4V samples were created via the Electron Beam Melting (EBM) additive manufacturing process. It was found that the Poisson's ratio values significantly influence the mechanical properties of the structures. The bending properties of the auxetic samples were significantly higher than those of currently commercialized metal foams. The compressive strength was moderately higher than available metal foams. These results suggest that metallic auxetic structures have considerable promise for use in a variety of applications in which tradeoffs between mass and mechanical properties are crucial.

  17. The Possibility Of Use Of Laser-Modified Ti6Al4V Alloy In Friction Pairs In Endoprostheses

    Directory of Open Access Journals (Sweden)

    Majkowska B.

    2015-06-01

    Full Text Available The purpose of this paper is to show results of laser treatment at cryogenic conditions of the Ti6Al4V alloy used for orthopedic applications. That modification process ought to bring beneficial changes of microstructure and residual stresses in the surface layer. The paper presents the abrasive wear of the base and laser remelted material in association with ceramics Al2O3. Despite the surface cracking after laser treatment the tribological properties in simulated body fluid have been substantially improved.

  18. Corrosion Behavior of Ti-13Nb-13Zr and Ti-6Al-4V Alloys for Biomaterial Application

    International Nuclear Information System (INIS)

    Saji, Viswanathan S.; Jeong, Yong Hoon; Choe, Han Cheol; Yu, Jin Woo

    2010-01-01

    Ti-13Nb-13Zr (TNZ) alloy has attracted considerable research attention in the last decade as a suitable substitute for the commercially used Ti-6Al-4V (TAV) alloy for orthopedic and dental implant applications. Hence, in the present work, a comparative evaluation has been performed on the electrochemical corrosion behavior of TNZ and TAV alloys in 0.9 wt.% NaCl solution. The result of the study showed that both the alloys had similar electrochemical behavior. The corrosion resistance of TAV alloy is found to be marginally superior to that of TNZ alloy

  19. High-pressure phase relations and thermodynamic properties of CaAl 4Si 2O 11 CAS phase

    Science.gov (United States)

    Akaogi, M.; Haraguchi, M.; Yaguchi, M.; Kojitani, H.

    2009-03-01

    Phase relations in CaAl4Si2O11 were examined at 12-23 GPa and 1000-1800 °C by multianvil experiments. A three-phase mixture of grossular, kyanite and corundum is stable below about 13 GPa at 1000-1800 °C. At higher pressure and at temperature below about 1200 °C, a mixture of grossular, stishovite and corundum is stable, indicating the decomposition of kyanite. Above about 1200 °C, CaAl4Si2O11 CAS phase is stable at pressure higher than about 13 GPa. The triple point is placed at 14.7 GPa and 1280 °C. The equilibrium boundary of formation of CAS phase from the mixture of grossular, kyanite and corundum has a small negative slope, and that from the mixture of grossular, stishovite and corundum has a strongly negative slope, while the decomposition boundary of kyanite has a small positive slope. Enthalpies of the transitions were measured by high-temperature drop-solution calorimetry. The enthalpy of formation of CaAl4Si2O11 CAS phase from the mixture of grossular, kyanite and corundum was 139.5 ± 15.6 kJ/mol, and that from the mixture of grossular, stishovite and corundum was 94.2 ± 15.4 kJ/mol. The transition boundaries calculated using the measured enthalpy data were consistent with those determined by the high-pressure experiments. The boundaries in this study are placed about 3 GPa higher in pressure and about 200 °C lower in temperature than those by Zhai and Ito [Zhai, S., Ito, E., 2008. Phase relations of CaAl4Si2O11 at high-pressure and high-temperature with implications for subducted continental crust into the deep mantle. Phys. Earth Planet. Inter. 167, 161-167]. Combining the thermodynamic data measured in this study with those in the literature, dissociation boundary of CAS phase into a mixture of Ca-perovskite, corundum and stishovite and that of grossular into Ca-perovskite plus corundum were calculated to further constrain the stability field of CAS phase. The result suggests that the stability of CAS phase would be limited at the bottom of

  20. Dynamic behaviour of TM380 mild steel and Ti6Al4V alloy subjected to blast loading

    CSIR Research Space (South Africa)

    Shoke, Lerato

    2016-10-01

    Full Text Available and Base Metals Development Network Conference 2016, 19-20 October 2016, KwaZulu Natal, Maharani Hotel Dynamic behaviour of TM380 mild steel and Ti6Al4V alloy subjected to blast loading L. Shoke,1* K. Mutombo2, I.M. Snyman1 and T. Sono1 1... Landwards Sciences, Defence Peace Safety and Security (DPSS), 2 Material Sciences and Manufacturing (MSM), Council for Scientific and Industrial Research (CSIR), Pretoria, South Africa Lshoke@csir.co.za Abstract This paper deals...

  1. Determination of Process Parameters for High-Density, Ti-6Al-4V Parts Using Additive Manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Kamath, C. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

    2017-08-10

    In our earlier work, we described an approach for determining the process parameters that re- sult in high-density parts manufactured using the additive-manufacturing process of selective laser melting (SLM). Our approach, which combines simple simulations and experiments, was demon- strated using 316L stainless steel. We have also used the approach successfully for several other materials. This short note summarizes the results of our work in determining process parameters for Ti-6Al-4V using a Concept Laser M2 system.

  2. Molybdeno-Aluminizing of Powder Metallurgy and Wrought Ti and Ti-6Al-4V alloys by Pack Cementation process

    Energy Technology Data Exchange (ETDEWEB)

    Tsipas, Sophia A., E-mail: stsipas@ing.uc3m.es; Gordo, Elena

    2016-08-15

    Wear and high temperature oxidation resistance of some titanium-based alloys needs to be enhanced, and this can be effectively accomplished by surface treatment. Molybdenizing is a surface treatment where molybdenum is introduced into the surface of titanium alloys causing the formation of wear-resistant surface layers containing molybdenum, while aluminizing of titanium-based alloys has been reported to improve their high temperature oxidation properties. Whereas pack cementation and other surface modification methods have been used for molybdenizing or aluminizing of wrought and/or cast pure titanium and titanium alloys, such surface treatments have not been reported on titanium alloys produced by powder metallurgy (PM). Also a critical understanding of the process parameters for simultaneous one step molybdeno-aluminizing of titanium alloys by pack cementation and the predominant mechanism for this process have not been reported. The current research work describes the surface modification of titanium and Ti-6Al-4V prepared by PM by molybdeno-aluminizing and analyzes thermodynamic aspects of the deposition process. Similar coatings are also deposited to wrought Ti-6Al-4V and compared. Characterization of the coatings was carried out using scanning electron microscopy and x-ray diffraction. For both titanium and Ti-6Al-4V, the use of a powder pack containing ammonium chloride as activator leads to the deposition of molybdenum and aluminium into the surface but also introduces nitrogen causing the formation of a thin titanium nitride layer. In addition, various titanium aluminides and mixed titanium aluminium nitrides are formed. The appropriate conditions for molybdeno-aluminizing as well as the phases expected to be formed were successfully determined by thermodynamic equilibrium calculations. - Highlights: •Simultaneous co-deposition of Mo-Al onto powder metallurgy and wrought Ti alloy •Thermodynamic calculations were used to optimize deposition conditions

  3. Data on the surface morphology of additively manufactured Ti-6Al-4V implants during processing by plasma electrolytic oxidation

    Directory of Open Access Journals (Sweden)

    Ingmar A.J. van Hengel

    2017-08-01

    Full Text Available Additively manufactured Ti-6Al-4V implants were biofunctionalized using plasma electrolytic oxidation. At various time points during this process scanning electron microscopy imaging was performed to analyze the surface morphology (van Hengel et al., 2017 [1]. This data shows the changes in surface morphology during plasma electrolytic oxidation. Data presented in this article are related to the research article “Selective laser melting porous metallic implants with immobilized silver nanoparticles kill and prevent biofilm formation by methicillin-resistant Staphylococcus aureus” (van Hengel et al., 2017 [1].

  4. Investigation and Optimization of Disk-Laser Welding of 1 mm Thick Ti-6Al-4V Titanium Alloy Sheets

    Directory of Open Access Journals (Sweden)

    Fabrizia Caiazzo

    2015-01-01

    Full Text Available Ti-6Al-4V joints are employed in nuclear engineering, civil industry, military, and space vehicles. Laser beam welding has been proven to be promising, thanks to increased penetration depth and reduction of possible defects of the welding bead; moreover, a smaller grain size in the fusion zone is better in comparison to either TIG or plasma arc welding, thus providing an increase in tensile strength of any welded structures. In this frame, the regression models for a number of crucial responses are discussed in this paper. The study has been conducted on 1 mm thick Ti-6Al-4V plates in square butt welding configuration; a disk-laser source has been used. A three-level Box-Behnken experimental design is considered. An optimum condition is then suggested via numerical optimization with the response surface method using desirability functions with proper weights and importance of constraints. Eventually, Vickers microhardness testing has been conducted to discuss structural changes in fusion and heat affected zone due to welding thermal cycles.

  5. Electrochemical behavior of Ti and Ti6Al4V in aqueous solutions of citric acid containing halides

    Directory of Open Access Journals (Sweden)

    Anelise Marlene Schmidt

    2006-12-01

    Full Text Available This paper reports on an investigation of the electrochemical behavior of Ti grade 2 and Ti6Al4V alloy in aqueous citric acid solutions with pH 2.0 containing halide ions. Voltammetric studies of Ti and the alloy in citric acid, with and without chloride ions, indicate that the Ti and Ti alloy presented a passive behavior in the test solutions used. Pitting was observed at 3.0 and 2.5 V/SCE for Ti and Ti6Al4V, respectively, when bromide ions were added to the solution. In solutions containing fluoride ions, dissolution of the film occurred at potentials close to - 1.0 V/SCE in both electrodes. The iodide ions oxidized on the passive oxide film at potentials close to 1.0 V/SCE. EIS results of the materials in citric acid solutions containing chloride ions revealed that the film's resistance increased as the applied potential rose from 0 to 1.0 V. In bromide-containing solutions, breakdown of the film was confirmed at potentials above 2.0 V/SCE in both electrodes. These results suggest film reformation for Ti and the alloy in solutions containing fluoride at potentials within the passive region.

  6. Characterising μ-AlTiN coating and assessing its performance during Ti-6Al-4V milling

    Directory of Open Access Journals (Sweden)

    Carlos Mauricio Moreno Téllez

    2013-05-01

    Full Text Available This study investigated the mechanical properties and performance of μ-AlTiN coating deposited by PVD cathodic arc technique for a specific Al0, 67Ti0, 33N composition deposited on a WC-Co and AISI D2 steel substrate. The structure of the coating was analysed using SEM, EDAX, XRD, AFM and TEM. Nano indentation measurements were used for analysing mechanical properties; the coating’s performance was evaluated during the milling of a titanium alloy (Ti6Al4V. The TiN film was initially deposited to improve adhesion between coating and substrate, where columnar grains ranging in size from 200 to 500 nm were observed having NaCl-type struc-ture. μ-AlTiN grain growth was also columnar but had ~50 nm grain size. The μ-AlTiN coated tool life was compared to an uncoated tool to determine the coating’s influence during Ti6Al4V milling. The μ-AlTiN coating improved tool life by 100% compared to that of an uncoated tool due to aluminium oxide and TiC formation on the surface and a decrease in friction coefficient between the chip and the tool.

  7. Additive manufacturing of a functionally graded material from Ti-6Al-4V to Invar: Experimental characterization and thermodynamic calculations

    International Nuclear Information System (INIS)

    Bobbio, Lourdes D.; Otis, Richard A.; Borgonia, John Paul; Dillon, R. Peter; Shapiro, Andrew A.; Liu, Zi-Kui; Beese, Allison M.

    2017-01-01

    In functionally graded materials (FGMs), the elemental composition, or structure, within a component varies gradually as a function of position, allowing for the gradual transition from one alloy to another, and the local tailoring of properties. One method for fabricating FGMs with varying elemental composition is through layer-by-layer directed energy deposition additive manufacturing. This work combines experimental characterization and computational analysis to investigate a material graded from Ti-6Al-4V to Invar 36 (64 wt% Fe, 36 wt% Ni). The microstructure, composition, phases, and microhardness were determined as a function of position within the FGM. During the fabrication process, detrimental phases associated with the compositional blending of the Ti-6Al-4V and Invar formed, leading to cracking in the final deposited part. Intermetallic phases (FeTi, Fe_2Ti, Ni_3Ti, and NiTi_2) were experimentally identified to occur throughout the gradient region, and were considered as the reason that the FGM cracked during fabrication. CALPHAD (CALculation of PHase Diagrams) thermodynamic calculations were used concurrently to predict phases that would form during the manufacturing process and were compared to the experimental results. The experimental-computational approach described herein for characterizing FGMs can be used to improve the understanding and design of other FGMs.

  8. Strain localization during tensile Hopkinson bar testing of commercially pure titanium and Ti6Al4V titanium alloy

    Directory of Open Access Journals (Sweden)

    Moćko Wojciech

    2015-01-01

    Full Text Available The goal of the analysis was to determine the strain localization for various specimen shapes (type A and type B according to PN-EN ISO 26203-1 standard and different loading conditions, i.e. quasi- static and dynamic. Commercially pure titanium (Grade 2 and titanium alloy Ti6Al4V (Grade 5 were selected for the tests. Tensile loadings were applied out using servo-hydraulic testing machine and tensile Hopkinson bar with pre-tension. The results were recorded using ARAMIS system cameras and fast camera Phantom V1210, respectively at quasi-static and dynamic loading conditions. Further, specimens outline was determined on the basis of video data using TEMA MOTION software. The strain distribution on the specimen surface was estimated using digital image correlation method. The larger radius present in the specimen of type B in comparison to specimen of type A, results in slight increase of the elongation for commercially pure titanium at both quasi-static and dynamic loading conditions. However this effect disappears for Ti6Al4V alloy. The increase of the elongation corresponds to the stronger necking effect. Material softening due to increase of temperature induced by plastic work was observed at dynamic loading conditions. Moreover lower elongation at fracture point was found at high strain rates for both materials.

  9. Microstructure and properties of diffusion bonded Ti-6Al-4V parts using brazing-assisted hot isostatic pressing

    International Nuclear Information System (INIS)

    Wu, Z.; Mei, J.; Voice, W.; Beech, Steve; Wu, X.

    2011-01-01

    Highlights: → A low cost method of diffusion bonding has been developed for complex-shaped components of Ti6Al4V. → Vacuum brazing has been used to seal the periphery to allow encapsulation-free HIPping. → The tensile properties of the bonds are comparable with those of the bulk material, but the fatigue life was slightly reduced. - Abstract: Ti-6Al-4V couples have been diffusion bonded by hot isostatic pressing (HIPping) after vacuum brazing was used to seal the periphery of the bonding samples so that no encapsulation was required during HIPping. Analytical scanning electron microscopy was used to assess the microstructure of the HIPped interface and tensile and fatigue properties of bonded samples were compared with those of the bulk starting material. The tensile properties of the bonds were shown to be comparable with those of the bulk material, but the fatigue life was slightly downgraded. The fatigue fractures were initiated by inclusions on the bonding interface, caused by contamination before bonding, but the fatigue cracks did not propagate along the bonding interface indicating a strong bond. It is concluded that this technique of vacuum brazing plus HIPping could be used for encapsulation-free HIPping to produce complex-shaped components.

  10. In vitro biocorrosion of Ti-6Al-4V implant alloy by a mouse macrophage cell line.

    Science.gov (United States)

    Lin, Hsin-Yi; Bumgardner, Joel D

    2004-03-15

    Corrosion of implant alloys releasing metal ions has the potential to cause adverse tissue reactions and implant failure. We hypothesized that macrophage cells and their released reactive chemical species (RCS) affect the alloy's corrosion properties. A custom cell culture corrosion box was used to evaluate how cell culture medium, macrophage cells and RCS altered the Ti-6Al-4V corrosion behaviors in 72 h and how corrosion products affected the cells. There was no difference in the charge transfer in the presence (75.2 +/- 17.7 mC) and absence (62.3 +/- 18.8 mC) of cells. The alloy had the lowest charge transfer (28.2 +/- 4.1 mC) and metal ion release (Ti < 10 ppb, V < 2 ppb) with activated cells (releasing RCS) compared with the other two conditions. This was attributed to an enhancement of the surface oxides by RCS. Metal ion release was very low (Ti < 20 ppb, V < 10 ppb) with nonactivated cells and did not change cell morphology, viability, and NO and ATP release compared with controls. However, IL-1beta released from the activated cells and the proliferation of nonactivated cells were greater on the alloy than the controls. In summary, macrophage cells and RCS reduced the corrosion of Ti-6Al-4V alloys as hypothesized. These data are important in understanding host tissue-material interactions. Copyright 2004 Wiley Periodicals, Inc. J Biomed Mater Res 68A: 717-724, 2004

  11. Blood Compatibility of ZrO2 Particle Reinforced PEEK Coatings on Ti6Al4V Substrates

    Directory of Open Access Journals (Sweden)

    Jian Song

    2017-11-01

    Full Text Available Titanium (Ti and its alloys are widely used in biomedical devices. As biomaterials, the blood compatibility of Ti and its alloys is important and needs to be further improved to provide better functionality. In this work, we studied the suitability of zirconia (ZrO2 particle reinforced poly-ether-ether-ketone (PEEK coatings on Ti6Al4V substrates for blood-contacting implants. The wettability, surface roughness and elastic modulus of the coatings were examined. Blood compatibility tests were conducted by erythrocytes observation, hemolysis assay and clotting time of recalcified human plasma, to find out correlations between the microstructure of the ZrO2-filled PEEK composite coatings and their blood compatibilities. The results suggested that adding ZrO2 nanoparticles increased the surface roughness and improved the wettability and Derjaguin-Muller-Toporov (DMT elastic modulus of PEEK coating. The PEEK composite matrix coated Ti6Al4V specimens did not cause any aggregation of erythrocytes, showing morphological normal shapes. The hemolysis rate (HR values of the tested specimens were much less than 5% according to ISO 10993-4 standard. The values of plasma recalcification time (PRT of the tested specimens varied with the increasing amount of ZrO2 nanoparticles. Based on the results obtained, 10 wt % ZrO2 particle reinforced PEEK coating has demonstrated an optimum blood compatibility, and can be considered as a candidate to improve the performance of existing PEEK based coatings on titanium substrates.

  12. MRR and TWR evaluation on electrical discharge machining of Ti-6Al-4V using tungsten : copper composite electrode

    Science.gov (United States)

    Prasanna, J.; Rajamanickam, S.; Amith Kumar, O.; Karthick Raj, G.; Sathya Narayanan, P. V. V.

    2017-05-01

    In this paper Ti-6Al-4V used as workpiece material and it is keenly seen in variety of field including medical, chemical, marine, automotive, aerospace, aviation, electronic industries, nuclear reactor, consumer products etc., The conventional machining of Ti-6Al-4V is very difficult due to its distinctive properties. The Electrical Discharge Machining (EDM) is right choice of machining this material. The tungsten copper composite material is employed as tool material. The gap voltage, peak current, pulse on time and duty factor is considered as the machining parameter to analyze the machining characteristics Material Removal Rate (MRR) and Tool Wear Rate (TWR). The Taguchi method is provided to work for finding the significant parameter of EDM. It is found that for MRR significant parameters rated in the following order Gap Voltage, Pulse On-Time, Peak Current and Duty Factor. On the other hand for TWR significant parameters are listed in line of Gap Voltage, Duty Factor, Peak Current and Pulse On-Time.

  13. Further Investigation Into the Use of Laser Surface Preparation of Ti-6Al-4V Alloy for Adhesive Bonding

    Science.gov (United States)

    Palmieri, Frank L.; Crow, Allison; Zetterberg, Anna; Hopkins, John; Wohl, Christopher J.; Connell, John W.; Belcher, Tony; Blohowiak, Kay Y.

    2014-01-01

    Adhesive bonding offers many advantages over mechanical fastening, but requires robust materials and processing methodologies before it can be incorporated in primary structures for aerospace applications. Surface preparation is widely recognized as one of the key steps to producing robust and predictable bonds. This report documents an ongoing investigation of a surface preparation technique based on Nd:YAG laser ablation as a replacement for the chemical etch and/or abrasive processes currently applied to Ti-6Al-4V alloys. Laser ablation imparts both topographical and chemical changes to a surface that can lead to increased bond durability. A laser based process provides an alternative to chemical-immersion, manual abrasion, and grit blast process steps which are expensive, hazardous, environmentally unfriendly, and less precise. In addition, laser ablation is amenable to process automation, which can improve reproducibility to meet quality standards for surface preparation. An update on work involving adhesive property testing, surface characterization, surface stability, and the effect of laser surface treatment on fatigue behavior is presented. Based on the tests conducted, laser surface treatment is a viable replacement for the immersion chemical surface treatment processes. Testing also showed that the fatigue behavior of the Ti-6Al-4V alloy is comparable for surfaces treated with either laser ablation or chemical surface treatment.

  14. Reactive resistance welding of Ti6Al4V alloy with the use of Ni(V)/Al multilayers

    Energy Technology Data Exchange (ETDEWEB)

    Maj, Lukasz; Morgiel, Jerzy [Institute of Metallurgy and Materials Science, Polish Academy of Sciences, Krakow (Poland); Mars, Krzysztof; Godlewska, Elzbieta [Faculty of Materials Science and Ceramics, AGH University of Science and Technology, Krakow (Poland)

    2017-02-15

    The freestanding Ni(V)/Al multilayer foil was applied as a filler material in order to join Ti6Al4V alloy with the use of reactive resistance welding (RRW) technique. Present investigations, performed with the use of transmission electron microscopy (TEM) method, allowed to show that an application of high current (I = 400 A for 2 min in vacuum conditions ∝10{sup -1} mbar) transformed the Ni(V)/Al multilayers into fine grain (<300 nm) NiAl phase. It also showed that the RRW process led to the formation of firm connection with nanoporosity limited only to the original contact plane between base material and the foil. Simultaneously, the formation of a narrow strip of crystallites of Ti{sub 3}Al intermetallic phase elongated along the joint line (average size of ∝200 nm) was observed. The base material was separated from the joint area by a layer of up to ∝2 μm thickness of nearly defect free α-Ti and β-Ti grains from a heat affected zone (HAZ). The performed experiment proved that Ni(V)/Al multilayer could serve as a filler material for joining of Ti6Al4V alloys even without additional solder layer. (copyright 2016 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  15. Functionalisation of Ti6Al4V components fabricated using selective laser melting with a bioactive compound.

    Science.gov (United States)

    Vaithilingam, Jayasheelan; Kilsby, Samuel; Goodridge, Ruth D; Christie, Steven D R; Edmondson, Steve; Hague, Richard J M

    2015-01-01

    Surface modification of an implant with a biomolecule is used to improve its biocompatibility and to reduce post-implant complications. In this study, a novel approach has been used to functionalise phosphonic acid monolayers with a drug. Ti6Al4V components fabricated using selective laser melting (SLM) were functionalised with Paracetamol (a pharmaceutically relevant biomolecule) using phosphonic acid based self-assembled monolayers (SAMs). The attachment, stability of the monolayers on the SLM fabricated surface and functionalisation of SAMs with Paracetamol were studied using X-ray photoelectron spectroscopy (XPS) and surface wettability measurements. The obtained results confirmed that SAMs were stable on the Ti6Al4V surface for over four weeks and then began to desorb from the surface. The reaction used to functionalise the phosphonic acid monolayers with Paracetamol was noted to be successful. Thus, the proposed method has the potential to immobilise drugs/proteins to SAM coated surfaces and improve their biocompatibility and reduce post-implant complications. Copyright © 2014. Published by Elsevier B.V.

  16. Effects of laser shock peening with contacting foil on micro laser texturing surface of Ti6Al4V

    Science.gov (United States)

    Dai, Fengze; Zhang, Zidong; Ren, Xudong; Lu, Jinzhong; Huang, Shu

    2018-02-01

    Ti6Al4V samples with micro-dimple arrays were subjected to laser shock peening in contact with foil (HCLSP). The surface roughness, micro-hardness, the residual stress distribution and the surface morphology of the micro-dimple arrays were studied to evaluate the effects of HCLSP. Moreover, the surface topography of the foils in contact was also analyzed. The gap existence between the foil and the to-be treated surface led the mechanism of HCLSP to be different compared to regular laser shock peening. The surface roughness reduction, the work-hardening effects, the compressive residual stress and the micro crack enclosure were achieved. A simplified ball-hitting-surface model was utilized to analyze the HCLSP impact. The model could well explain the experimental results. When treated by the HCLSP with H62 foil at the laser power density of 4.24 GW/cm2, the Ti6Al4V samples with micro-dimple arrays exhibit well surface topography and mechanical performance.

  17. Influence of slight microstructural gradients on the surface properties of Ti6Al4V irradiated by UV

    International Nuclear Information System (INIS)

    Gallardo-Moreno, A.M.; Multigner, M.; Pacha-Olivenza, M.A.; Lieblich, M.; Jimenez, J.A.; Gonzalez-Carrasco, J.L.; Gonzalez-Martin, M.L.

    2009-01-01

    Ti6Al4V alloy is one of the most widely used materials for biomedical implants. Among its properties, it is remarkable the photoactivity displayed by its passive layer, which is mainly composed by titanium dioxide. However, variations in the processing conditions may yield to differences in the microstructure which can be reflected on the surface properties of the machined product. From contact angle measurements taken on different zones of samples removed from a commercial bar of Ti6Al4V, it has been shown that the modifications of the surface Gibbs energy suffered by the alloy under UV irradiation have a radial dependence. This behaviour is related to slight microstructural changes of the alloy, particularly with an increase in the volume fraction of the β-phase when moving to the interior of the sample, which alters the composition and/or microstructure of the passive layer along its radius. This study shows that gradients in the microstructure and physical properties are sample size dependent and are likely related to thermal gradients during processing.

  18. The effects of low fugacity hydrogen in duplex- and beta-annealed Ti-6Al-4V alloy

    International Nuclear Information System (INIS)

    Tal-Gutelmacher, E.; Eliezer, D.; Eylon, D.

    2004-01-01

    Due to its excellent combination of a high strength/weight ratio and good corrosion behavior, Ti-6Al-4V alloys are ranked among the most important advanced materials for a variety of aerospace, chemical engineering, biomaterials, marine and commercial applications. However, in many of these technological applications, this alloy is exposed to environments which can act as sources of hydrogen, and severe problems may arise based on its susceptibility to hydrogen embrittlement. Even small hydrogen concentrations might lead to failure. Consequently, a comprehensive knowledge of hydrogen-trapping interactions is necessary to better understand the trapping mechanisms, the types of the trap sites, the trapped hydrogen content, in order to determine the safe service conditions of this alloy in the aerospace industry. The objective of this paper is to investigate the role of microstructure on hydrogen absorption/desorption behavior in Ti-6Al-4V alloy, with specific emphasis on the nature of the interaction between microstructural traps and hydrogen atoms. The effect of low fugacity hydrogen on the microstructure is studied using X-ray diffraction (XRD), and electron microscopy (SEM and TEM), while the absorption and desorption characteristics are determined by means of a hydrogen determinator and thermal desorption spectroscopy (TDS), respectively. The role of microstructure on hydrogen absorption and desorption behavior is discussed in detail

  19. Enhanced Biological Response of AVS-Functionalized Ti-6Al-4V Alloy through Covalent Immobilization of Collagen.

    Science.gov (United States)

    Rezvanian, Parsa; Daza, Rafael; López, Patricia A; Ramos, Milagros; González-Nieto, Daniel; Elices, Manuel; Guinea, Gustavo V; Pérez-Rigueiro, José

    2018-02-20

    This study presents the development of an efficient procedure for covalently immobilizing collagen molecules on AVS-functionalized Ti-6Al-4V samples, and the assessment of the survival and proliferation of cells cultured on these substrates. Activated Vapor Silanization (AVS) is a versatile functionalization technique that allows obtaining a high density of active amine groups on the surface. A procedure is presented to covalently bind collagen to the functional layer using EDC/NHS as cross-linker. The covalently bound collagen proteins are characterized by fluorescence microscopy and atomic force microscopy and their stability is tested. The effect of the cross-linker concentration on the process is assessed. The concentration of the cross-linker is optimized and a reliable cleaning protocol is developed for the removal of the excess of carbodiimide from the samples. The results demonstrate that the covalent immobilization of collagen type I on Ti-6Al-4V substrates, using the optimized protocol, increases the number of viable cells present on the material. Consequently, AVS in combination with the carbodiimide chemistry appears as a robust method for the immobilization of proteins and, for the first time, it is shown that it can be used to enhance the biological response to the material.

  20. Radio-frequency plasma nitriding and nitrogen plasma immersion ion implantation of Ti-6Al-4V alloy

    International Nuclear Information System (INIS)

    Wang, S.Y.; Chu, P.K.; Tang, B.Y.; Zeng, X.C.; Wang, X.F.; Chen, Y.B.

    1997-01-01

    Nitrogen ion implantation improves the wear resistance of Ti-6Al-4V alloys by forming a hard TiN superficial passivation layer. However, the thickness of the layer formed by traditional ion implantation is typically 100-200 nm and may not be adequate for many industrial applications. We propose to use radio-frequency (RF) plasma nitriding and nitrogen plasma immersion ion implantation (PIII) to increase the layer thickness. By using a newly designed inductively coupled RF plasma source and applying a series of negative high voltage pulses to the Ti-6Al-4V samples. RF plasma nitriding and nitrogen PIII can be achieved. Our process yields a substantially thicker modified layer exhibiting more superior wear resistance characteristics, as demonstrated by data from micro-hardness testing, pin-on-disc wear testing, scanning electron microscopy (SEM), as well as Auger electron spectroscopy (AES). The performance of our newly developed inductively coupled RF plasma source which is responsible for the success of the experiments is also described. (orig.)

  1. Cutting zone area and chip morphology in high-speed cutting of titanium alloy Ti-6Al-4V

    International Nuclear Information System (INIS)

    Ke, Qing Chan; Xu, Daochun; Xiong, Dan Ping

    2017-01-01

    The titanium alloy Ti-6Al-4V has superior properties but poor machinability, yet is widely used in aerospace and biomedical industries. Chip formation and cutting zone area are important factors that have received limited attention. Thus, we propose a high-speed orthogonal cutting model for serrated chip formation. The high speed orthogonal cutting of Ti-6Al-4V was studied with a cutting speed of 10-160 m/min and a feed of 0.07-0.11 mm/r. Using theoretical models and experimental results, parameters such as chip shape, serration level, slip angle, and shear slip distance were investigated. Cutting zone boundaries (tool-chip contact length, length of shear plane, and critical slip plane) and cutting zone area were obtained. The results showed that discontinuous, long-curling, and continuous chips were formed at low, medium, and high speeds, respectively. Serration level, shear slip distance, and slip angle rose with increasing cutting speed. The length of shear plane, tool-chip contact, and critical slip plane varied subtly with increased cutting speed, and rose noticeably with increased feed. Cutting zone area grew weakly with increased cutting speed, levelling off at high cutting speed; however, it rose noticeably with increased feed. This study furthers our understanding of the shear slip phenomenon and the mechanism of serrated chip formation

  2. Cutting zone area and chip morphology in high-speed cutting of titanium alloy Ti-6Al-4V

    Energy Technology Data Exchange (ETDEWEB)

    Ke, Qing Chan; Xu, Daochun; Xiong, Dan Ping [School of Technology, Beijing Forestry University, Beijing (China)

    2017-01-15

    The titanium alloy Ti-6Al-4V has superior properties but poor machinability, yet is widely used in aerospace and biomedical industries. Chip formation and cutting zone area are important factors that have received limited attention. Thus, we propose a high-speed orthogonal cutting model for serrated chip formation. The high speed orthogonal cutting of Ti-6Al-4V was studied with a cutting speed of 10-160 m/min and a feed of 0.07-0.11 mm/r. Using theoretical models and experimental results, parameters such as chip shape, serration level, slip angle, and shear slip distance were investigated. Cutting zone boundaries (tool-chip contact length, length of shear plane, and critical slip plane) and cutting zone area were obtained. The results showed that discontinuous, long-curling, and continuous chips were formed at low, medium, and high speeds, respectively. Serration level, shear slip distance, and slip angle rose with increasing cutting speed. The length of shear plane, tool-chip contact, and critical slip plane varied subtly with increased cutting speed, and rose noticeably with increased feed. Cutting zone area grew weakly with increased cutting speed, levelling off at high cutting speed; however, it rose noticeably with increased feed. This study furthers our understanding of the shear slip phenomenon and the mechanism of serrated chip formation.

  3. Commercially pure titanium (cp-Ti) versus titanium alloy (Ti6Al4V) materials as bone anchored implants - Is one truly better than the other?

    Science.gov (United States)

    Shah, Furqan A; Trobos, Margarita; Thomsen, Peter; Palmquist, Anders

    2016-05-01

    Commercially pure titanium (cp-Ti) and titanium alloys (typically Ti6Al4V) display excellent corrosion resistance and biocompatibility. Although the chemical composition and topography are considered important, the mechanical properties of the material and the loading conditions in the host have, conventionally, influenced material selection for different clinical applications: predominantly Ti6Al4V in orthopaedics while cp-Ti in dentistry. This paper attempts to address three important questions: (i) To what extent do the surface properties differ when cp-Ti and Ti6Al4V materials are manufactured with the same processing technique?, (ii) Does bone tissue respond differently to the two materials, and (iii) Do bacteria responsible for causing biomaterial-associated infections respond differently to the two materials? It is concluded that: (i) Machined cp-Ti and Ti6Al4V exhibit similar surface morphology, topography, phase composition and chemistry, (ii) Under experimental conditions, cp-Ti and Ti6Al4V demonstrate similar osseointegration and biomechanical anchorage, and (iii) Experiments in vitro fail to disclose differences between cp-Ti and Ti6Al4V to harbour Staphylococcus epidermidis growth. No clinical comparative studies exist which could determine if long-term, clinical differences exist between the two types of bulk materials. It is debatable whether cp-Ti or Ti6Al4V exhibit superiority over the other, and further comparative studies, particularly in a clinical setting, are required. Copyright © 2016 Elsevier B.V. All rights reserved.

  4. Effect of mushy state rolling on age-hardening and tensile behavior of Al-4.5Cu alloy and in situ Al-4.5Cu-5TiB2 composite

    International Nuclear Information System (INIS)

    Siddhalingeshwar, I.G.; Herbert, M.A.; Chakraborty, M.; Mitra, R.

    2011-01-01

    Research highlights: → Mushy state rolling of composites reduces peak-aging times to ∼7.5-10% of that of as-cast alloy. → Uniform Cu atom distribution achieved in matrices by mushy state rolling enhances aging kinetics. → Uniform precipitate distribution obtained by mushy state rolling leads to higher microhardness. → Peak-age tensile strength and strain hardening rates are found to increase on mushy state rolling. - Abstract: The effect of mushy state rolling on aging kinetics of stir-cast Al-4.5Cu alloy and in situ Al-4.5Cu-5TiB 2 composite and their tensile behavior in solution-treated (495 deg. C) or differently aged (170 deg. C) conditions, has been investigated. As-cast or pre-hot rolled alloy and composite samples were subjected to single or multiple mushy state roll passes to 5% thickness reduction at temperatures for 20% liquid content. Peak-aging times of mushy state rolled composite matrices have been found as ∼7.5-10% of that of as-cast alloy. Such enhancement in aging kinetics is attributed to homogeneity in Cu atom distribution as well as increase in matrix dislocation density due to thermal expansion coefficient mismatch between Al and TiB 2 , matrix grain refinement and particle redistribution, achieved by mushy state rolling. Uniform precipitate distribution in mushy state rolled composite matrices leads to greater peak-age microhardness with higher yield and ultimate tensile strengths than those in as-cast alloy and composite.

  5. Surface properties of Ti-6Al-4V alloy part I: Surface roughness and apparent surface free energy

    Energy Technology Data Exchange (ETDEWEB)

    Yan, Yingdi; Chibowski, Emil; Szcześ, Aleksandra, E-mail: aszczes@poczta.umcs.lublin.pl

    2017-01-01

    Titanium (Ti) and its alloys are the most often used implants material in dental treatment and orthopedics. Topography and wettability of its surface play important role in film formation, protein adhesion, following osseointegration and even duration of inserted implant. In this paper, we prepared Ti-6Al-4V alloy samples using different smoothing and polishing materials as well the air plasma treatment, on which contact angles of water, formamide and diiodomethane were measured. Then the apparent surface free energy was calculated using four different approaches (CAH, LWAB, O-W and Neumann's Equation of State). From LWAB approach the components of surface free energy were obtained, which shed more light on the wetting properties of samples surface. The surface roughness of the prepared samples was investigated with the help of optical profilometer and AFM. It was interesting whether the surface roughness affects the apparent surface free energy. It was found that both polar interactions the electron donor parameter of the energy and the work of water adhesion increased with decreasing roughness of the surfaces. Moreover, short time plasma treatment (1 min) caused decrease in the surface hydrophilic character, while longer time (10 min) treatment caused significant increase in the polar interactions and the work of water adhesion. Although Ti-6Al-4V alloy has been investigated many times, to our knowledge, so far no paper has been published in which surface roughness and changes in the surface free energy of the alloy were compared in the quantitative way in such large extent. This novel approach deliver better knowledge about the surface properties of differently smoothed and polished samples which may be helpful to facilitate cell adhesion, proliferation and mineralization. Therefore the results obtained present also potentially practical meaning. - Highlights: • Surface of five Ti-6Al-4V alloy samples were smoothed and polished successively. • The

  6. Immobilisation of an antibacterial drug to Ti6Al4V components fabricated using selective laser melting

    Energy Technology Data Exchange (ETDEWEB)

    Vaithilingam, Jayasheelan [Additive Manufacturing and 3D Printing Research Group, School of Engineering, University of Nottingham, Nottingham NG7 2RD (United Kingdom); Kilsby, Samuel [Department of Chemistry, Loughborough University, Loughborough LE11 3TU (United Kingdom); Goodridge, Ruth D., E-mail: Ruth.Goodridge@nottingham.ac.uk [Additive Manufacturing and 3D Printing Research Group, School of Engineering, University of Nottingham, Nottingham NG7 2RD (United Kingdom); Christie, Steven D.R. [Department of Chemistry, Loughborough University, Loughborough LE11 3TU (United Kingdom); Edmondson, Steve [School of Materials, The University of Manchester, Manchester M13 9PL (United Kingdom); Hague, Richard J.M. [Additive Manufacturing and 3D Printing Research Group, School of Engineering, University of Nottingham, Nottingham NG7 2RD (United Kingdom)

    2014-09-30

    Graphical abstract: The potential integration of selective laser melting (SLM) with surface modification using self-assembled monolayers for biomedical application has been investigated. Ciprofloxacin{sup ®} was functionalised to the SLM fabricated Ti6Al4V surface. Sustained release of the drug under in-vitro condition was witnessed. The inhibition zones showed the eluted drug was active against Staphylococcus aureus (a) and Escherichia coli (b) upon its release from the SLM fabricated part. - Highlights: • Parts fabricated using selective laser melting were coated with Ciprofloxacin{sup ®}. • The total amount of drug coated was approximately 1 μg/cm{sup 2}. • The coating was highly stable under oxidative conditions. • In-vitro studies showed a sustained release of the drug for over 42 days. • Ciprofloxacin{sup ®} eluted from the Ti6Al4V surface inhibited bacterial growth. - Abstract: Bacterial infections from biomedical implants and surgical devices are a major problem in orthopaedic, dental and vascular surgery. Although the sources of contaminations that lead to bacterial infections are known, it is not possible to control or avoid such infections completely. In this study, an approach to immobilise Ciprofloxacin{sup ®} (an antibacterial drug) to phosphonic acid based self-assembled monolayers (SAMs) adsorbed on a selectively laser melted (SLM) Ti6Al4V structure, has been presented. X-ray photoelectron spectroscopy (XPS) and static water contact angle measurements confirmed the attachment of SAMs and the drug. Results showed that Ciprofloxacin{sup ®} is highly stable under the oxidative conditions used in this study. In-vitro stability was estimated by immersing the Ciprofloxacin{sup ®} immobilised substrates in 10 mM of Tris–HCl buffer (pH-7.4) for 42 days. The Tris–HCl buffer was analysed using UV–vis spectrophotometry at 7, 14, 28 and 42 day time intervals to determine the release of the immobilised drug. The drug was observed to

  7. George et al (4)

    African Journals Online (AJOL)

    Timade VENTURE

    and the compounds used were free base meso-tetra-(4-sulphonatephenyl) ... properties included absorbance, fluorescence, and fluorescence quantum ... Transmission Electron Microscope (TEM) images showed the formation of nanorods.

  8. Obayori et al (4)

    African Journals Online (AJOL)

    DELL

    1. DEGRADATION OF PYRENE IN SOIL AND IN VITRO BY A BACILLUS LENTUS. STRAIN ISOLATED FROM AN ASPHALT PLANT SOIL SITE IN LAGOS, NIGERIA. 1. 1. 2. Obayori, O. S. *, Emelogu, C. and Salam, L. B.. 1Department of Microbiology, Lagos State University, Ojo, Lagos, Nigeria. 2Department of Biological ...

  9. Adeogun et al (4)

    African Journals Online (AJOL)

    USER

    ingredients and additives in food, pharmaceutical and cosmetic industries. Extracts from various ... Antioxidant activities of the extracts were determined using DPPH, hydrogen peroxide free ..... and bioaccumulation of lead ions from aqueous ...

  10. Oyeniyi et al (4)

    African Journals Online (AJOL)

    USER

    physical property. (magnetic susceptibility), this study adopted the ground magnetic method of geophysical ... Figure 2.: The base map superimposed on the topographic map of the Campus, showing the ..... arbitrary shape, in parks, G.A, Ed,.

  11. Omotayo et al (4)

    African Journals Online (AJOL)

    DELL

    using biochemical technique and API 20E identification system. The isolates were .... sulphate, phosphate, ammonia and appearance. Heavy metals ... technique as described by Collee et al. (1989) was ..... enzymatic methods. Water Res. 36,.

  12. Oloruntoba et al (4)

    African Journals Online (AJOL)

    DELL

    The significant difference between glucose oxidase and point-of-care testing noted in this ... evaluation and effective management of patients with diabetes mellitus. ..... Clin Lab. Med.29(3):511–22. American Diabetes Association, 1996. Self-.

  13. Influences of argon gas shielding on diffusion bonding of Ti-6Al-4V alloy to aluminum; Influencia del argón como gas protector en la difusión durante el proceso de unión de la aleación Ti6Al4V con el aluminio

    Energy Technology Data Exchange (ETDEWEB)

    Akcaa, A.; Gursela, A.

    2017-09-01

    This study presents a diffusion bonding process of commercially pure aluminum to Ti-6Al-4V alloy. Prepared samples were exposed to temperature of 560, 600 and 640 °C for the bonding time of 30, 45 and 60 min at the atmosphere of argon gas and non-argon. Diffusion bonding is a dissimilar metal welding process which can be applied to the materials without causing any physical deformations. The processed samples were also metallographically prepared, optically examined followed by Vickers microhardness test in order to determine joint strength. Scanning Electron Microscopy (SEM) and Energy Dispersive Spectroscopy (EDS) were used in this work to investigate the compositional changes in order to observe the influence of atmosphere shielding in the transition zone. The result of tests and analyses were tried to be compared with the effect of argon shielding. The significant influences have been observed in the argon shielding during diffusion bonding process. [Spanish] Este estudio presenta los procesos de difusión durante la unión de aluminio puro con la aleación Ti6Al4V. Se expusieron probetas a las temperaturas de 560, 600 y 640 ºC durante un tiempo de unión de 30, 45 y 60 min en una atmósfera en presencia y ausencia de gas argón. La unión por difusión es un proceso de soldadura entre metales distintos que puede ser aplicado a los materiales sin causar deformaciones físicas. Las probetas procesadas fueron preparadas también metalográficamente, examinadas por miscroscopía óptica, seguido de ensayos de microdureza Vickers para determinar el límite elástico. Se utilizó microscopía electrónica de barrido (SEM) y espectroscopía de energias dispersivas (EDS) para determinar los cambios en la composición y estudiar la influencia del argón como gas protector en la zona de transición. La influencia más importante se ha observado durante el proceso de difusión en estado sólido.

  14. Diffusion Brazing of Ti-6Al-4V and Stainless Steel 316L Using AgCuZn Filler Metal

    Directory of Open Access Journals (Sweden)

    R. Soltani Tashi

    2013-09-01

    Full Text Available In the present study, vacuum brazing was applied to join Ti-6Al-4V and stainless steel using AgCuZn filler metal. The bonds were characterized by scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction analysis. Mechanical strengths of the joints were evaluated by the shear test and microhardness. It has been shown that shear strength decreased with increasing the brazing temperature and time. The wettability of the filler alloy was increased by enhancing the wetting test temperature. By increasing the brazing temperature various intermetallic compounds were formed in the bond area. These intermetallic compounds were mainly a combination of CuTi and Fe-Cu-Ti. The shear test results verified the influence of the bonding temperature on the strength of the joints based on the formation of different intermetallics in the bond zone. The fracture analysis also revealed different fracture footpath and morphology for different brazing temperatures.

  15. Growth order and activation energies for grain growth of Ti-6Al-4V alloy in β phase

    International Nuclear Information System (INIS)

    Gil, F.J.; Planell, J.A.

    1991-01-01

    This paper reports that one of the reasons usually stated for avoiding annealing treatments and hot working of Ti-6Al-4V alloy at temperatures over the β transus is the large grain growth which takes place at such temperatures. The aim of the present work is to quantify the grain growth kinetics when the alloy is heat treated in its β phase. It is well known that the driving force for grain growth comes from the surface energy of the grain boundaries. When thermal energy is given to the material, diffusion takes place which leads to grain selection. This means that the number of grains decreases, their size increases, the area of the grain boundaries decreases with the total energy stored in them and consequently a state of higher thermodynamic stability is reached

  16. Interpretation of the Friction Coefficient During Reciprocating Sliding of Ti6Al4V Alloy Against Al2O3

    Directory of Open Access Journals (Sweden)

    S. Mitrovic

    2011-03-01

    Full Text Available Tribological behaviour of Ti6Al4V alloy, during linear reciprocating sliding against alumina, at nanotribometer (ball-on-flat type of contact was investigated. Experiments were carried out for sliding in Ringer's solution, over a range of loads (100 - 1000 mN and speeds (4 - 12 mm/s. Friction behaviour of the contact pairs was investigated by analysis of the dynamic friction coefficient plots and effective root mean square (rms coefficient of friction, COFrms. Presented mathematical envelopes of dynamic coefficient of friction curves and averaged envelope signals provided additional explanation of one calculated COFrms value. Envelopes of dynamic coefficient of friction enabled easier determination of different periods during sliding, which were further related to wear mechanisms.

  17. Microstructure and sound velocity of Ti-N-O synthetic inclusions in Ti-6Al-4V

    International Nuclear Information System (INIS)

    Gigliotti, M.F.X.; Gilmore, R.S.; Perocchi, L.C.

    1994-01-01

    Nitrogen and oxygen stabilize the alpha phase in titanium. Regions within Ti alloy parts containing high local levels of N and O can stabilize a hard-alpha phase. The ultrasonic properties of titanium-nitrogen-oxygen inclusions within Ti-6Al-4V (Ti64) blocks were measured and related to inclusion chemistry. Sound velocities were measured on Ti-N-O alloy samples that had been prepared by powder metallurgy and ingot-melting techniques. The contributions to sound velocity from oxygen and nitrogen contents were determined. Then, Ti64 blocks were hot isostatic pressing (HIP) bonded to contain inclusions of the Ti-N-O alloys. The signal-to-noise ratios of reflections from uncracked inclusions were found to be an increasing function of inclusion interstitial content and were related to changes in sound velocity with inclusion chemistry. Measurements were made of the reflectance of titanium-nitrogen inclusions in titanium and Ti64

  18. The effect of cryogenic cooling and minimum quantity lubrication on end milling of titanium alloy Ti-6Al-4V

    Energy Technology Data Exchange (ETDEWEB)

    Park, Kyung Hee; Yang, Gi Dong; Lee, Dong Yoon; Kim, Tae Gon; Lee, Seok Woo [Korea Institute of Industrial Technology, Cheonan (Korea, Republic of); Suhaimi, M. A. [Universiti Teknologi Malaysia, Johor Bahru (Malaysia); Kim, Dong Won [Chonbuk National University, Jeonju (Korea, Republic of)

    2015-11-15

    The cooling down of cutting temperature in machining is very important for the improvement of tool life, especially when dealing with work materials that have low thermal conductivity such as titanium alloy. In this study designed to investigate the machining performance of a variety of cooling methods, cryogenic, Minimum quantity lubrication (MQL), and flood cooling are performed on solid end milling of titanium alloy, Ti-6Al-4V. In particular, the effect of internal and external spray methods on cryogenic machining is analyzed with a specially designed liquid nitrogen spraying system by evaluating tool wear and cutting force at cutting conditions. The cutting force is also analyzed for tool breakage detection. As a result, the combination of MQL and internal cryogenic cooling improves tool life by up to 32% compared to conventional cooling methods. The cutting force is also reduced significantly by this combination of cooling and lubrication strategy of side end milling.

  19. Influence of casting defects on fatigue strength of an investment cast Ti-6Al-4V alloy

    Directory of Open Access Journals (Sweden)

    Léopold Gaëlle

    2014-06-01

    Full Text Available The influence of casting defects on fatigue strength of an investment cast Ti-6Al-4V alloy is investigated. The most common of these defects are: pinhole, linear defect and inclusion. Each of them is currently defined by its size, morphology and position from the surface but is different from each other for a same type. An experimental campaign is defined with different types of defect. The first part of the campaign is focused on the influence of an artificial and spherical defect, considering two different surface conditions. It is shown that fatigue behaviour of this alloy is very sensitive to the surface condition of this artificial defect despite stress concentrations at the tip of the defect. The second part of the campaign is focused on casting defects: reduction of fatigue life is quantified and it is shown that an electro-discharge machined defect cannot be representative of pinhole.

  20. Effects of fretting fatigue on the residual stress of shot peened Ti-6Al-4V samples

    International Nuclear Information System (INIS)

    Martinez, S.A.; Sathish, S.; Blodgett, M.P.; Mall, S.; Namjoshi, S.

    2005-01-01

    X-ray diffraction residual stress measurement has been utilized as nondestructive tool for the characterization of fretting fatigue damage in shot peened samples of Ti-6Al-4V. Prior to fretting fatigue damage, compressive residual stresses were found to be uniform over the entire face of the sample and independent of the measurement direction. After fretting fatigue, inside and in the vicinity of the fretting damage zone large relaxation of compressive residual stress was observed. An anisotropic residual stress distribution has been observed in the fretting fatigue damaged region. Residual stress measurements in interrupted fretting fatigue experiments showed that the relaxation of residual stress increases as the number of fretting fatigue cycles increase. The results are discussed in the light of their importance in establishing X-ray diffraction residual stress measurement technique as a nondestructive tool to characterize fretting fatigue damage

  1. Effects of pressing temperature and initial microstructure on the equal channel angular pressing of Ti-6Al-4V alloy

    International Nuclear Information System (INIS)

    Ko, Y.G.; Lee, Y.H.; Jung, W.S.; Shin, D.H.; Lee, C.S.

    2003-01-01

    The effects of pressing temperature and initial microstructure on the equal channel angular (ECA) pressing of Ti-6Al-4V alloy were investigated in this study. The ECA pressing was carried out isothermally with route C at 500 C, 600 C and 700 C for two typical microstructures, i.e., the Widmanstaetten microstructure and the equiaxed microstructure. The results showed that ECA pressing at 600 C and 700 C was successful without producing any noticeable segment at the specimen surfaces, while a large amount of surface segments were produced at 500 C. After 1 pass pressing at 600 C, the equiaxed microstructure showed more uniform material flow at the surface than the Widmanstaetten microstructure. However, this microstructural influence was diminished with increase of the number of the ECA pressing. A flow-localization parameter that quantifies the flow non-uniform tendency in case of flow softening materials was used to explain the different results in each microstructure. (orig.)

  2. Additive manufacturing of Ti-6Al-4V components by shaped metal deposition: Microstructure and mechanical properties

    International Nuclear Information System (INIS)

    Baufeld, Bernd; Biest, Omer Van der; Gault, Rosemary

    2010-01-01

    Shaped metal deposition (SMD) is a relatively new technology of additive manufacturing, which creates near-net shaped components by additive manufacture utilizing tungsten inert gas welding. Especially for Ti alloys, which are difficult to shape by traditional methods and for which the loss of material during machining is also very costly, SMD has great advantages. In the case of Ti-6Al-4V the dense SMD components exhibit large, columnar prior β grains, with a Widmanstaetten α/β microstructure. These prior β grains are slightly tilted in a direction following the temperature field resulting from the moving welding torch. The ultimate tensile strength is between 929 and 1014 MPa, depending on orientation and location of the tensile specimens. Tensile testing vertically to the deposition layers exhibits a strain at failure of 16 ± 3%, while testing parallel to the layers gives a lower value of about 9%.

  3. Experimental analysis on semi-finishing machining of Ti6Al4V additively manufactured by direct melting laser sintering

    Science.gov (United States)

    Imbrogno, Stano; Bordin, Alberto; Bruschi, Stefania; Umbrello, Domenico

    2016-10-01

    The Additive Manufacturing (AM) techniques are particularly appealing especially for titanium aerospace and biomedical components because they permit to achieve a strong reduction of the buy-to-fly ratio. However, finishing machining operations are often necessary to reduce the uneven surface roughness and geometrics because of local missing accuracy. This work shows the influence of the cutting parameters, cutting speed and feed rate, on the cutting forces as well as on the thermal field observed in the cutting zone, during a turning operation carried out on bars made of Ti6Al4V obtained by the AM process called Direct Metal Laser Sintering (DMLS). Moreover, the sub-surface microstructure alterations due to the process are also showed and commented.

  4. Microstructure and micro-hardness analyses of titanium alloy Ti-6Al-4V parts manufactured by selective laser melting

    Directory of Open Access Journals (Sweden)

    Lancea Camil

    2017-01-01

    Full Text Available Selective Laser Melting (SLM is one of the powder based additive manufacturing technologies and it is, as well, the most rapidly growing technique in Rapid Prototyping. In this paper is presented a microstructure analysis using Scanning Electron Microscope (LEO 1525 SEM, of Ti6Al4V parts exposed into a corrosion environment. The corrosion environment was generated using a salt chamber with 5% and 10% NaCl concentration and an ACS-Sunrise climatic chamber. The parts were also subjected to tests in order to determine their micro-hardness, followed by a statistical processing of the obtained data. The parts, having a lattice structure, were built on a Selective Laser Melting machine.

  5. Thermal and pseudoelastic cycling in Cu-14.1Al-4.2Ni (wt%) single crystals

    International Nuclear Information System (INIS)

    Gastien, R.; Corbellani, C.E.; Sade, M.; Lovey, F.C.

    2005-01-01

    Thermally and stress induced martensitic transformations between β and a mixture of martensitic structures, β' and γ', were studied in Cu-14.1Al-4.2Ni (wt%) single crystals. In this way information on the relative stability between β' and γ' martensites, compared to the β phase, was obtained. The measurement of electrical resistance as a function of temperature was used to follow the evolution of thermally induced transitions. The stress induced transformations were analyzed in the small temperature range at which the pseudoelastic behavior between β and a mixture of both martensites plays the main role. A clear inhibition of the γ' martensite is detected as the number of cycles increases, no matter which thermodynamic coordinate is varied to induce the phase transition, i.e., temperature or stress. An evaluation of the magnitude of the relative stabilization of the β' martensite compared with γ' was obtained by a suitably designed experiment

  6. Dielectric and biochemical response of a PLA-PGA-HAp-Chitosan-Collagen coated on Ti6Al4V

    International Nuclear Information System (INIS)

    Montanez Superlano, Nerly Deyanira; Pena Ballesteros, Dario Yesid; Estupinan Duran, Hugo Armando

    2016-01-01

    The interaction of a polymeric biomaterial with a culture medium and osteoblast cells, electrodeposited on Ti6Al4V was evaluated. The compound is integrated of polylactic acid-polyglycolic acid-hydroxyapatite, modified with collagen and chitosan. The relative permittivity data embodied in a dielectric impedance spectrum identified the alpha and beta dispersions related to the ion exchange and the polarization of the cell membrane was calculated. Adhesion and cell proliferation was analyzed by epifluorescence microscopy, where it was observed on the third day of the cell culture process represented by mitosis core condensation and separation of the chromosomes. The surface morphology by SEM (Scanning Electron Microscope) and AFM (Atomic Force Microscope) biomaterial was observed and cellular activity was assessed by measuring alkaline phosphatase. Finally the best surface for adhesion and cell growth was found by statistical analysis, which corresponded to the coating with the highest concentration of chitosan and collagen

  7. Effects of the Heterogeneity in the Electron Beam Welded Joint on Mechanical Properties of Ti6Al4V Alloy

    Science.gov (United States)

    Liu, Jing; Gao, Xiao-Long; Zhang, Lin-Jie; Zhang, Jian-Xun

    2015-01-01

    The aim of this investigation was to evaluate the effect of microstructure heterogeneity on the tensile and low cycle fatigue properties of electron beam welded (EBW) Ti6Al4V sheets. To achieve this goal, the tensile and low cycle fatigue property in the EBW joints and base metal (BM) specimens is compared. During the tensile testing, digital image correlation technology was used to measure the plastic strain field evolution within the specimens. The experimental results showed that the tensile ductility and low cycle fatigue strength of EBW joints are lower than that of BM specimens, mainly because of the effect of microstructure heterogeneity of the welded joint. Moreover, the EBW joints exhibit the cyclic hardening behavior during low fatigue process, while BM specimens exhibit the cyclic softening behavior. Compared with the BM specimens with uniform microstructure, the heterogeneity of microstructure in the EBW joint is found to decrease the mechanical properties of welded joint.

  8. Effect of pulsed gas tungsten arc welding on corrosion behavior of Ti-6Al-4V titanium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Balasubramanian, M. [Department of Mechanical Engineering, Maamallan Institute of Technology, Anna University, Sriperumpudur 602 105 (India)], E-mail: manianmb@rediffmail.com; Jayabalan, V. [Department of Manufacturing Engineering, Anna University, Guindy, Chennai 600 025 (India)], E-mail: jbalan@annauniv.edu; Balasubramanian, V. [Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar 608 002 (India)], E-mail: visvabalu@yahoo.com

    2008-07-01

    Due to the excellent combination of properties such as elevated strength-to-weight ratio, high toughness and excellent resistance to corrosion, make titanium alloys attractive for many industrial applications. Advantages of pulsed current welding frequently reported in literature include refinement of fusion zone grain size, etc. Hence, in this investigation an attempt has been made to study the effect of pulsed current Gas Tungsten Arc (GTA) welding parameters on corrosion behavior of Ti-6Al-4V titanium alloy. Pulsed current gas tungsten arc welding was used to fabricate the joints. To optimize the number of experiments to be performed, central composite design was used. The investigation revealed increase in corrosion resistance with increase in peak current and pulse frequency up to an optimum value of the same and decrease in corrosion resistance beyond that optimum point. An increase in corrosion resistance with grain refinement was also detected.

  9. Effect of pulsed gas tungsten arc welding on corrosion behavior of Ti-6Al-4V titanium alloy

    International Nuclear Information System (INIS)

    Balasubramanian, M.; Jayabalan, V.; Balasubramanian, V.

    2008-01-01

    Due to the excellent combination of properties such as elevated strength-to-weight ratio, high toughness and excellent resistance to corrosion, make titanium alloys attractive for many industrial applications. Advantages of pulsed current welding frequently reported in literature include refinement of fusion zone grain size, etc. Hence, in this investigation an attempt has been made to study the effect of pulsed current Gas Tungsten Arc (GTA) welding parameters on corrosion behavior of Ti-6Al-4V titanium alloy. Pulsed current gas tungsten arc welding was used to fabricate the joints. To optimize the number of experiments to be performed, central composite design was used. The investigation revealed increase in corrosion resistance with increase in peak current and pulse frequency up to an optimum value of the same and decrease in corrosion resistance beyond that optimum point. An increase in corrosion resistance with grain refinement was also detected

  10. Defect, Microstructure, and Mechanical Property of Ti-6Al-4V Alloy Fabricated by High-Power Selective Laser Melting

    Science.gov (United States)

    Cao, Sheng; Chen, Zhuoer; Lim, Chao Voon Samuel; Yang, Kun; Jia, Qingbo; Jarvis, Tom; Tomus, Dacian; Wu, Xinhua

    2017-12-01

    To improve the selective laser melting (SLM) productivity, a high laser power and accordingly adjusted parameters are employed to facilitate a high build rate. Three distinc