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Sample records for ductility tests

  1. Standard test methods for bend testing of material for ductility

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2009-01-01

    1.1 These test methods cover bend testing for ductility of materials. Included in the procedures are four conditions of constraint on the bent portion of the specimen; a guided-bend test using a mandrel or plunger of defined dimensions to force the mid-length of the specimen between two supports separated by a defined space; a semi-guided bend test in which the specimen is bent, while in contact with a mandrel, through a specified angle or to a specified inside radius (r) of curvature, measured while under the bending force; a free-bend test in which the ends of the specimen are brought toward each other, but in which no transverse force is applied to the bend itself and there is no contact of the concave inside surface of the bend with other material; a bend and flatten test, in which a transverse force is applied to the bend such that the legs make contact with each other over the length of the specimen. 1.2 After bending, the convex surface of the bend is examined for evidence of a crack or surface irregu...

  2. Microstructural evolution in the HAZ of Inconel 718 and correlation with the hot ductility test

    Science.gov (United States)

    Thompson, R. G.; Genculu, S.

    1983-01-01

    The nickel-base alloy 718 was evaluated to study the role of preweld heat treatment in reducing or eliminating heat-affected zone hot cracking. Three heat treatments were studied using the Gleeble hot ductility test. A modified hot ductility test was also used to follow the evolution of microstructure during simulated welding thermal cycles. The microstructural evolution was correlated with the hot ductility data in order to evaluate the mechanism of hot cracking in alloy 718. The correlation of hot ductility with microstructure showed that recrystallization, grain growth, and dissolution of precipitates did not in themselves cause any loss of ductility during cooling. Ductility loss during cooling was not initiated until the constitutional liquation of NbC particles was observed in the microstructure. Laves-type phases were found precipitated in the solidified grain boundaries but were not found to correlate with any ductility loss parameter. Mechanisms are reviewed which help to explain how heat treatment controls the hot crack susceptibility of alloy 718 as measured in the hot ductility test.

  3. Microstructural evolution in the HAZ of Inconel 718 and correlation with the hot ductility test

    Science.gov (United States)

    Thompson, R. G.; Genculu, S.

    1983-01-01

    The nickel-base alloy 718 was evaluated to study the role of preweld heat treatment in reducing or eliminating heat-affected zone hot cracking. Three heat treatments were studied using the Gleeble hot ductility test. A modified hot ductility test was also used to follow the evolution of microstructure during simulated welding thermal cycles. The microstructural evolution was correlated with the hot ductility data in order to evaluate the mechanism of hot cracking in alloy 718. The correlation of hot ductility with microstructure showed that recrystallization, grain growth, and dissolution of precipitates did not in themselves cause any loss of ductility during cooling. Ductility loss during cooling was not initiated until the constitutional liquation of NbC particles was observed in the microstructure. Laves-type phases were found precipitated in the solidified grain boundaries but were not found to correlate with any ductility loss parameter. Mechanisms are reviewed which help to explain how heat treatment controls the hot crack susceptibility of alloy 718 as measured in the hot ductility test.

  4. Numerical ductile tearing simulation of circumferential cracked pipe tests under dynamic loading conditions

    Energy Technology Data Exchange (ETDEWEB)

    Nam, Hyun Suk; Kim, Ji Soo; Ryu, Ho Wan; Kim, Yun Jae [Dept. of Mechanical Engineering, Korea University, Seoul (Korea, Republic of); Kim, Jin Weon [Dept. of Nuclear Engineering, Chosun University, Gwangju (Korea, Republic of)

    2016-10-15

    This paper presents a numerical method to simulate ductile tearing in cracked components under high strain rates using finite element damage analysis. The strain rate dependence on tensile properties and multiaxial fracture strain is characterized by the model developed by Johnson and Cook. The damage model is then defined based on the ductility exhaustion concept using the strain rate dependent multiaxial fracture strain concept. The proposed model is applied to simulate previously published three cracked pipe bending test results under two different test speed conditions. Simulated results show overall good agreement with experimental results.

  5. Standard test method for guided bend test for ductility of welds

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2002-01-01

    1.1 This test method covers a guided bend test for the determination of soundness and ductility of welds in ferrous and nonferrous products. Defects, not shown by X rays, may appear in the surface of a specimen when it is subjected to progressive localized overstressing. This guided bend test has been developed primarily for plates and is not intended to be substituted for other methods of bend testing. 1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. Note 1—For additional information see Terminology E 6, and American Welding Society Standard D 1.1. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  6. Ductile growth of crack like flawing during hydrotest; Propagacao dutil de defeitos planares durante teste hidrostatico

    Energy Technology Data Exchange (ETDEWEB)

    Teixeira, Jose C.; Donato, Guilherme V. [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas (CENPES); Silva, Marcinei S. da; Bastian, Fernando L. [Universidade Federal do Rio de Janeiro (UFRJ), RJ (Brazil). Coordenacao dos Programas de Pos-graduacao de Engenharia (COPPE); Lima, Romulo S. de [PETROBRAS/AB-RE, Rio de Janeiro, RJ (Brazil)

    2003-07-01

    In this paper effects of hydrostatic testing on ductile propagation of crack like flaw defects were evaluated in API X-60 steel. The model used was based on the J-tearing theory, supported by elastic - plastic fracture mechanics. The J-initiation resistance values (JIc) were determined by fracture mechanic tests using potential drop technique and compact test specimen. The JIc values were also determined from flow stress and Charpy V-notch at plateau, which are both usually available in mill-test data. Despite of being based on small database it seems it could be extended and it will be useful for future analysis. (author)

  7. Investigation of Ductile Damage in DP980 Steel Sheets Using Mechanical Tests and X-ray Micro-Tomography

    Science.gov (United States)

    Mishra, A.; Leguen, C.; Thuillier, S.; Maire, E.

    2011-05-01

    This study is part of a broader research project on the prediction of formability limits in bending on radius of the order of the sheet thickness, based on ductile damage. As a first step, ductile damage in DP980 steel sheet was investigated by means of micro-tomography and mechanical testing, including tensile and simple shear tests. The local strain in tension was measured with a digital image correlation device up to rupture, on macroscopic samples of standard dimensions. Moreover, interrupted tensile tests on smaller specimen were also performed, in order to analyze the void distribution by X-ray micro-tomography. The final aim is to perform numerical simulation of the tests, with Gurson-Tvergaard-Needleman model, to take into account the influence of ductile damage on the mechanical behavior. A fair description of the void volume fraction was obtained as well as the stress level, in the case of small-size specimen.

  8. Analysis Of Ductile Crack Growth In Pipe Test In STYLE Project

    Energy Technology Data Exchange (ETDEWEB)

    Yin, Shengjun [ORNL; Williams, Paul T [ORNL; Klasky, Hilda B [ORNL; Bass, Bennett Richard [ORNL

    2012-01-01

    The Oak Ridge National Laboratory (ORNL) is conducting structural analyses, both deterministic and probabilistic, to simulate a large scale mock-up experiment planned within the European Network for Structural Integrity for Lifetime Management non-RPV Components (STYLE). The paper summarizes current ORNL analyses of STYLE s Mock-up3 experiment to simulate/evaluate ductile crack growth in a cladded ferritic pipe. Deterministic analyses of the large-scale bending test of ferritic surge pipe, with an internal circumferential crack, are simulated with a number of local micromechanical approaches, such as Gurson-Tvergaard-Needleman (GTN) model and cohesive-zone model. Both WARP 3D and ABAQUS general purpose finite element programs are being used to predict the failure load and the failure mode, i.e. ductile tearing or net-section collapse, as part of the pre-test phase of the project. Companion probabilistic analyses of the experiment are utilizing the ORNL developed open-source Structural Integrity Assessment Modular - Probabilistic Fracture Mechanics (SIAM-PFM) framework. SIAM-PFM contains engineering assessment methodology such as the tearing instability (J-T analysis) module developed for inner surface cracks under bending load. The driving force J-integral estimations are based on the SC.ENG1 or SC.ENG2 models. The J-A2 methodology is used to transfer (constraint-adjust) J-R curve material data from standard test specimens to the Mock-up3 experiment configuration. The probabilistic results of the Mock-Up3 experiment obtained from SIAM-PFM will be compared to those generated using the deterministic finite element modeling approach. The objective of the probabilistic analysis is to provide uncertainty bounds that will assist in assessing the more detailed 3D finite-element solutions and to also assess the level of confidence that can be placed in the best-estimate finite-element solutions.

  9. Ductile tearing of crack-like defects during hydrostatic testing of pipes

    Energy Technology Data Exchange (ETDEWEB)

    Hippert, E.; Donato, G.V.P.; Teixeira, J.C.G.; Lima de, R.S. [Petrobras, Rio de Janeiro (Brazil)

    2004-07-01

    Although hydrostatic testing is widely used to monitor pipeline integrity, experimental studies have shown that flaw growth can occur during hydrostatic testing procedures. This study investigated the effect of pipeline hydrostatic testing on ductile crack growth of prior crack-like defects. Six segments of 3 m length API X60 steel pipes were tested. Each segment contained an electro-sparking erosion part-wall defects positioned both externally and internally on the base metal. Crack extension for external part-wall defects was monitored using an ultrasonic technique. Pipe resistance curves of applied load versus crack depth were obtained for each crack configuration. Laboratory curves were obtained from fracture mechanics tests pieces and then used to determine the initiation of stable extension of the applied load defects. It was observed that the level of crack tip constraint and triaxiality were similar to those experienced in real structures. It was suggested that single edge notch tensile (SET) specimens may be the most suitable specimens for predicting pipeline toughness behavior. A suitable parameter for estimating hydrostatic testing pressure was derived from values obtained during Charpy V-notch impact testing. It was concluded that future research will focus on the development of SET specimens and testing methods. 12 refs., 4 tabs., 11 figs.

  10. Test and Analysis of a New Ductile Shear Connection Design for RC Shear Walls

    DEFF Research Database (Denmark)

    Sørensen, Jesper Harrild; Hoang, Linh Cao; Olesen, John Forbes

    2016-01-01

    This paper presents a new and construction-friendly shear connection for assembly of precast reinforced concrete shear wall elements. In the proposed design, the precast elements have indented interfaces and are connected by a narrow zone grouted with mortar and reinforced with overlapping U......-bar loops. Contrary to the classical shear connections, the planes of the U-bar loops are here parallel to the plane of the wall elements. This feature enables a construction-friendly installation of the elements without the risk of rebars clashing. The core of mortar inside each U-bar loop is reinforced...... with a transverse double T-headed bar to ensure transfer of tension between the overlapping U-bars. Push-off tests show that a significantly ductile load-displacement response can be obtained by the new solution as compared to the performance of the conventional keyed shear connection design. The influence...

  11. Influence of Heat Treatment Conditions on Microstructure and Mechanical Properties of Austempered Ductile Iron After Dynamic Deformation Test

    Directory of Open Access Journals (Sweden)

    Myszka D.

    2014-10-01

    Full Text Available In this article, an attempt was made to determine the effect of dynamic load on the austempered ductile iron resistance obtained under different conditions of heat treatment. Tests were carried out on six types of cylindrical ductile iron samples austempered at 320, 370 and 400oC for 30 and 180 minutes. For each type of material, two samples were collected. As a next step in the investigations, the samples were subjected to a Taylor impact test. The samples after striking a non-deformable, rigid target were deformed on their front face. After Taylor test, a series of material tests was performed on these samples, noting a significant increase of hardness in the deformed part. This was particularly well visible in the ductile iron isothermally quenched at higher temperatures of 370 and 400oC. Inthezone of sample deformation, an increase in the content of ferromagnetic phase was also reported, thus indicating the occurrence of martensitic transformation in the microstructure containing mechanically unstable austenite. A significant amount of deformed graphite was also observed, which was a symptom of the deformation process taking place in samples. The ductile iron was characterized by high toughness and high resistance to the effect of dynamic loads, especially as regards the grade treated at a temperature of 370oC.

  12. Testing constitutive equations for brittle-ductile deformation associated with faulting in granitic rock

    Science.gov (United States)

    Nevitt, Johanna M.; Warren, Jessica M.; Pollard, David D.

    2017-08-01

    Uncertainty in constitutive equations for brittle-ductile deformation limits our understanding of earthquake nucleation and propagation at the base of the seismogenic lithosphere. To reduce this uncertainty, we investigate exhumed strike-slip faults and related deformation features in the Lake Edison granodiorite (central Sierra Nevada, CA) that developed at 250-500°C and 250 MPa. The Seven Gables outcrop contains a 10 cm wide contractional fault step separating 2 m-scale left-lateral faults. Within the step, an 4 cm thick leucocratic dike is stretched and rotated, thus constraining the kinematics of deformation, and the dike and surrounding granodiorite are strongly mylonitized. Petrographic and electron backscatter diffraction analyses reveal evidence for brittle and plastic deformation mechanisms, including dislocation creep, diffusion creep, microfracturing, and cataclasis. We present a 2-D finite element model of the Seven Gables outcrop that tests a series of candidate constitutive equations: Von Mises elastoplasticity, Drucker-Prager elastoplasticity, power law creep viscoelasticity, two-layer elastoviscoplasticity, and coupled elastoviscoplasticity. Models based on Von Mises yielding most accurately match the outcrop deformation. Frictional plastic yield criteria (i.e., Drucker-Prager) are incapable of reproducing the outcrop deformation due to the elevated mean compressive stress and reduced plastic yielding within the model fault step. Furthermore, the power law creep viscoelastic model requires a high strain rate ( 10-4 s-1) to resolve slip on faults and fails to localize strain within the step region. Comparing model results and elastic stress fields with field observations suggests that deformation localizes in regions of elevated mean compressive stress and Mises equivalent stress.

  13. A simple method to determine ductile fracture strain in a tensile test of plane specimen’s

    Directory of Open Access Journals (Sweden)

    S. Kut

    2010-10-01

    Full Text Available The ultimate ductile fracture strain determination method for the specimen of circular cross-section has been presented by FEM method. The state of stress in individual locations of tensile tested specimen in successive process phases has been determined unequivocally with the stress triaxiality k. It has been demonstrated that the plane specimen’s fracture strain value in the fracture location varies and depends on the state of stress, which is present in the final specimen’s tension phase. The ductile fracture strain values in various fracture locations for steel, copper and aluminum specimen have been experimentally determined and compared. The simple and practical method to determine this strain has been proposed.

  14. Ductility Performance of Hybrid Fibre Reinforced Concrete

    OpenAIRE

    S. Eswari; P.N. Raghunath; Suguna, K

    2008-01-01

    This study presents a study on the ductility performance of hybrid fibre reinforced concrete. The influence of fibre content on the ductility performance of hybrid fibre reinforced concrete specimens having different fibre volume fractions was investigated. The parameters of investigation included modulus of rupture, ultimate load, service load, ultimate and service load deflection, crack width, energy ductility and deflection ductility. A total of 27 specimens, 100×100×500 mm, were tested to...

  15. Development and Testing of a Linear Polarization Resistance Corrosion Rate Probe for Ductile Iron Pipe (Web Report 4361)

    Science.gov (United States)

    The North American water and wastewater community has hundreds of millions of feet of ductile iron pipe in service. Only a portion of the inventory has any form of external corrosion control. Ductile iron pipe, in certain environments, is subject to external corrosion.Linear Pola...

  16. Evaluation of ductile-brittle transition behavior with neutron irradiation in nuclear reactor pressure vessel steels using small punch test

    Energy Technology Data Exchange (ETDEWEB)

    Kim, M. C.; Lee, B. S. [KAERI, Taejon (Korea, Republic of); Oh, Y. J. [Hanbat National Univ., Taejon (Korea, Republic of)

    2003-10-01

    A Small Punch (SP) test was performed to evaluate the ductile-brittle transition temperature before and after neutron irradiation in Reactor Pressure Vessel (RPV) steels produced by different manufacturing (refining) processes. The results were compared to the standard transition temperature shifts from the Charpy test and Master Curve fracture toughness test in accordance with the ASTM standard E1921. The samples were taken from 1/4t location of the vessel thickness and machined into a 10x10x0.5mm dimension. Irradiation of the samples was carried out in the research reactor at KAERI (HANARO) at about 290 .deg. C of the different fluence levels respectively. SP tests were performed in the temperature range of RT to -196 .deg. C using a 2.4mm diameter ball. For the materials before and after irradiation, SP transition temperatures (T{sub sp}), which are determined at the middle of the upper and lower SP energies, showed a linear correlation with the Charpy index temperature, T{sub 41J}. T{sub sp} from the irradiated samples was increased as the fluence level increased and was well within the deviation range of the unirradiated data. The TSP had a correlation with the reference temperature (T{sub 0}) from the master curve method using a pre-cracked Charpy V-notched (PCVN) specimen.

  17. Quantification of brittle-ductile failure behavior of ferritic reactor pressure vessel steels using the Small-Punch-Test and micromechanical damage models

    Energy Technology Data Exchange (ETDEWEB)

    Linse, T., E-mail: thomas.linse@tu-dresden.de [Technische Universität Dresden, Institute for Solid Mechanics, 01062 Dresden (Germany); Kuna, M. [Technische Universität Bergakademie Freiberg, Institute of Mechanics and Fluid Dynamics, Lampadiusstrasse 4, 09596 Freiberg (Germany); Viehrig, H.-W. [Helmholtz-Zentrum Dresden-Rossendorf, P.O. Box 510119, 01328 Dresden (Germany)

    2014-09-22

    Two German ferritic pressure vessel steels are examined in the brittle to ductile transition regime as a function of temperature and irradiation. The experiments are done by a miniaturized Small-Punch-Test in hot cells within the temperature range of −185 °C up to 70 °C. From the load–displacement curve of the SPT, the yield curves and parameters of both a non-local GURSON-TVERGAARD-NEEDLEMAN ductile damage model and a modified BEREMIN model are identified. The influence of temperature and irradiation on the model parameters is analyzed. All parameters are verified by comparison with results from standard test methods. The parameters, identified from SPT, are used to simulate the failure behavior in standard fracture mechanics specimens. In the upper shelf, the non-local GTN-model is applied to simulate crack resistance curves, from where the fracture toughness data could be successfully predicted. In the lower shelf, the WEIBULL-stress of the specimens was computed to find out the statistics of fracture toughness values. Finally, the modified BEREMIN model and the non-local ductile damage model were combined to evaluate the failure of fracture specimens in the brittle-ductile transition region. This way, an acceptable agreement with Master-curve data for non-irradiated steels could be achieved in the whole temperature range.

  18. Application of Hot Strength and Ductility Test to Optimization of Secondary Cooling System in Billet Continuous Casting Process

    Institute of Scientific and Technical Information of China (English)

    WANG Biao; JI Zhen-ping; LIU Wen-hong; MA Jiao-cheng; XIE Zhi

    2008-01-01

    By means of Gleeble-1500 dynamic thermomechanical simulator,the continuous casting process for HRB335C steel was simulated using solidifying method and hot ductility and strength of the steel were determined.The test results indicate that there are three temperature regions of brittleness for HRB335C billet in the temperature range from 700℃ to solidification point;the first temperature region of brittleness is 1 300℃ to solidification point of the billet,the second temperature region of brittleness is 1 200-1 000℃,and the third temperature region of brittleness is 700-850℃;the steel is plastic at 850-1 000℃.The cracking sensitivity was studied in the different temperature zones of the brittleness for steel HRB335C and the target surface temperature curve for the secondary cooling is determined.With optimized process,the mathematical model of the steady temperature field with two-dimensional heat transfer for 150 mm×150 mm HRB335C steel billet was established to optimize the secondary cooling process.The conic relation of water distribution between secondary cooling water flux and casting speed is regressed.Keeping the surface temperature of billet before the straightening point above 1 000℃,the results of billet test indicate that there is free central shrinkage cavity.The billet defect is decreased greatly,and the quality of billet is obviously improved.

  19. Evaluation of ductile-brittle transition temperature before and after neutron irradiation for RPV steels using small punch tests

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Min-Chul [Korea Atomic Energy Research Institute, 150 Deokjin-dong, Yuseong-gu, Daejeon 305-353 (Korea, Republic of)]. E-mail: mckim@kaeri.re.kr; Oh, Yong Jun [Hanbat National University, Deogmyeong-dong, Yuseong-gu, Daejeon 305-719 (Korea, Republic of); Lee, Bong Sang [Korea Atomic Energy Research Institute, 150 Deokjin-dong, Yuseong-gu, Daejeon 305-353 (Korea, Republic of)

    2005-08-01

    Small punch (SP) tests were performed to evaluate the ductile-brittle transition temperature before and after a neutron irradiation of reactor pressure vessel (RPV) steels produced by different manufacturing (refining) processes. The results were compared to the standard transition temperature shifts from the conventional Charpy tests and the Master Curve fracture toughness tests in accordance with the American Society for Testing and Materials (ASTM) standard E1921. Small punch specimens were taken from a 1/4t location of the vessel thickness and machined into a 10 mm x 10 mm x 0.5 mm dimension. The specimens were irradiated in the research reactors at Korea Atomic Energy Research Institute Nuclear Research Institute in the Czech Republic at the different fluence levels of about 290 deg C. Small punch tests were performed in the temperature range of RT to -196 deg C using a 2.4 mm diameter ball. For the materials before and after irradiation, the small punch transition temperatures (T {sub SP}), which are determined at the middle of the upper small punch energies, showed a linear correlation with the Charpy index temperature, T {sub 41J}. T {sub SP} from the irradiated samples was increased with the fluence levels and was well within the deviation range of the unirradiated data. However, the transition temperature shift from the Charpy test ({delta}T {sub 41J}) shows a better correlation with the transition temperature shift ({delta}T {sub SP(E)}) when a specific small punch energy level rather than the middle energy level of the small punch curve is used to determine the transition temperature. T {sub SP} also had a correlation with the reference temperature (T {sub 0}) from the Master Curve method using a pre-cracked Charpy V-notched (PCVN) specimen.

  20. Ductile Fracture of Dynamically Loaded Naval Structures-Compact Tension Specimen Tests and Analyses.

    Science.gov (United States)

    1985-02-01

    and After Use in Test ........................ ............ 91 * A. 2 - Procedure for Calibrating Fotonic Displacement Sensor .............. 93 A. 3...Typical Characteristics of the Fotonic Sensor ...................... 93 A. 4 - Fotonic Sensor Calibrations for Different . Target Conditions...95 - A. 5 - Sensitivity of Fotonic Sensor for Simulated Test Condition ............................. .. ....... ......... 95 A. 6

  1. Seismicity and Attenuation Correlation Analysis in the Bucaramanga Nest (Colombia). A Test for the Brittle-Ductile Interaction Hypothesis

    Science.gov (United States)

    Tarela, E.; Pujades, L. G.; Ugalde, A.

    2008-12-01

    Technical advances are nowadays starting to provide data sets covering large enough time windows and allowing studying the time evolution of several seismic parameters with some perspective. We study here, at a local scale, the following items: 1) the time evolution of two of these parameters, the seismicity and the coda-wave-attenuation, 2) their relationship in order to test the brittle-ductile interaction hypothesis of the lithosphere-asthenosphere complex system, and 3) its possible use as a mid-term predictor. Seismicity represents the brittle zone stress state, while the one of the ductile zone is characterized by the attenuation of coda waves, which here is measured through coda-Q quality factor. According to the model, the time series will present a similar variation rate during the calm period of the cycle. About two years before a major earthquake takes place in the region, the stress state of both the brittle and the ductile parts of the lithosphere-asthenosphere system would change and the correlation between the two parameters would break down because of this uncoupling. So, a correlation analysis of the two time series would lead to a mid- term prediction. The method is applied in a region with a complex and deep seismicity; this is, the Nest of Bucaramanga (Colombia). The seismic catalogue and waveforms for the attenuation analysis are obtained from Ingeominas; the catalogue includes 13629 events with local magnitude ML>3, fulfilling the magnitude completeness conditions. The seismic attenuation data are obtained from waveforms that have been selected between more than 17000 short period vertical seismograms, recorded at Barichara station, which is located right over the seismic nest. Over 3600 of these waveforms fulfil the magnitude completeness conditions, happened at hypocentral distances smaller than 150km and give coda Q fitting values with correlation coefficients r2≥0.7 So, for the time evolution we were able to average over 50 values of Q0

  2. Standard test method for determining nodularity and nodule count in ductile iron using image analysis

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2011-01-01

    1.1 This test method is used to determine the percent nodularity and the nodule count per unit area (that is, number of nodules per mm2) using a light microscopical image of graphite in nodular cast iron. Images generated by other devices, such as a scanning electron microscope, are not specifically addressed, but can be utilized if the system is calibrated in both x and y directions. 1.2 Measurement of secondary or temper carbon in other types of cast iron, for example, malleable cast iron or in graphitic tool steels, is not specifically included in this standard because of the different graphite shapes and sizes inherent to such grades 1.3 This standard deals only with the recommended test method and nothing in it should be construed as defining or establishing limits of acceptability or fitness for purpose of the material tested. 1.4 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard. 1.5 This standard does not purport to address al...

  3. Quantification of the brittle-ductile failure behavior of reactor steels by means of the small punch tests and micromechanical damage models; Quantifizierung des sproed-duktilen Versagensverhaltens von Reaktorstaehlen mit Hilfe des Small-Punch-Tests und mikromechanischer Schaedigungsmodelle

    Energy Technology Data Exchange (ETDEWEB)

    Linse, Thomas

    2013-02-25

    This work comprises the development and implementation of a non-local ductile damage model, the application of methods for the identification of material parameters from experimental data as well as the calculation of fracture mechanics parameters in the brittle-ductile transition zone through numerical simulations of fracture mechanical tests using the identified parameters. The developed non-local ductile damage model is based on the Gurson-Tvergaard- Needleman model (GTN). The pathological mesh sensitivity of the GTN model is eliminated by introducing an additional length parameter by means of an implicit gradient formulation. To solve the coupled field problem, the non-local damage model is implemented in a finite element program in the form of a userdefined element. Force-displacement-curves of the small punch test (SPT), a miniaturised test, are evaluated for the determination of material parameters. Given the modest material requirements for the preparation of the required samples remnants of Charpy-specimens are reused. Two ferritic reactor steels, both irradiated and unirradiated, are examined. The experiments cover the full brittle-ductile transition region of the steels. Following the concept of the Local Approach, fracture toughness values are determined by numerical calculation of the stress and deformation state in fracture mechanics specimen only. Here, the yield curves and damage parameters previously determined from the SPT are used. The calculated fracture toughness values are compared with experimental results.

  4. Austempered Ductile Iron Machining

    Science.gov (United States)

    Pilc, Jozef; Šajgalík, Michal; Holubják, Jozef; Piešová, Marianna; Zaušková, Lucia; Babík, Ondrej; Kuždák, Viktor; Rákoci, Jozef

    2015-12-01

    This article deals with the machining of cast iron. In industrial practice, Austempered Ductile Iron began to be used relatively recently. ADI is ductile iron that has gone through austempering to get improved properties, among which we can include strength, wear resistance or noise damping. This specific material is defined also by other properties, such as high elasticity, ductility and endurance against tenigue, which are the properties, that considerably make the tooling characteristic worse.

  5. Ductility of Nanostructured Bainite

    Directory of Open Access Journals (Sweden)

    Lucia Morales-Rivas

    2016-12-01

    Full Text Available Nanostructured bainite is a novel ultra-high-strength steel-concept under intensive current research, in which the optimization of its mechanical properties can only come from a clear understanding of the parameters that control its ductility. This work reviews first the nature of this composite-like material as a product of heat treatment conditions. Subsequently, the premises of ductility behavior are presented, taking as a reference related microstructures: conventional bainitic steels, and TRIP-aided steels. The ductility of nanostructured bainite is then discussed in terms of work-hardening and fracture mechanisms, leading to an analysis of the three-fold correlation between ductility, mechanically-induced martensitic transformation, and mechanical partitioning between the phases. Results suggest that a highly stable/hard retained austenite, with mechanical properties close to the matrix of bainitic ferrite, is advantageous in order to enhance ductility.

  6. Ductility Performance of Hybrid Fibre Reinforced Concrete

    Directory of Open Access Journals (Sweden)

    S. Eswari

    2008-01-01

    Full Text Available This study presents a study on the ductility performance of hybrid fibre reinforced concrete. The influence of fibre content on the ductility performance of hybrid fibre reinforced concrete specimens having different fibre volume fractions was investigated. The parameters of investigation included modulus of rupture, ultimate load, service load, ultimate and service load deflection, crack width, energy ductility and deflection ductility. A total of 27 specimens, 100×100×500 mm, were tested to study the above parameters. The specimens incorporated 0.0 to 2.0% volume fraction of polyolefin and steel fibres in different proportions. The ductility performance of hybrid fibre reinforced concrete specimens was compared with that of plain concrete. The test results show that addition of 2.0% by volume of hybrid fibres improves the ductility performance appreciably. An adaptive Neuro-Fuzzy based model has been proposed to predict the ductility performance characteristics. A reasonably close agreement has been obtained between the experimental and predicted results.

  7. Evaluation of the ductile-to-brittle transition temperature of a silicon steel under various strain rate conditions with a servo-hydraulic high speed testing machine

    Science.gov (United States)

    Kwon, Junbeom; Huh, Hoon; Kim, Jae-song

    2017-07-01

    This paper is concerned with the construction of an empirical model of the Ductile-to-Brittle Transition Temperature (DBTT) for 3.4% silicon steel based on tensile test results at strain rates ranging from 0.001 s‒1 to 100 s‒1. Dynamic tensile tests are conducted using an in-house servo hydraulic tensile test machine at strain rates of 1 s‒1, 10 s‒1, and 100 s‒1 and quasi-static tensile tests are conducted using Instron 4206 at strain rates of 0.001 s‒1 and 0.01 s‒1 with an environmental chamber. Fracture elongations are measured by a DIC method during all tests using the high-speed camera for accurate measurement. The DBTT of 3.4% silicon steel is presented in terms of fracture strain with the variation of the temperature and the strain rate. It is demonstrated from the test results that the DBTT increases as the strain rate increases. An empirical model of the DBTT is constructed in terms of strain rate, temperature and fracture elongation. The parameters of the empirical model are calculated from experimental results obtained at various temperatures and strain rates.

  8. Characterization of ductile-brittle transition behavior in Mn-Mo-Ni low alloy steels for reactor pressure vessel by small punch test

    Energy Technology Data Exchange (ETDEWEB)

    Kim, M. C.; Lee, B. S.; Park, S. D.; Kim, K. B

    2004-12-01

    Small Punch (SP) tests were performed to evaluate the ductile-brittle transition behavior of Reactor Pressure Vessel (RPV) steels produced by different manufacturing (refining) processes. The results were compared to the standard test results, such as the conventional Charpy impact tests, JIC test and the Master Curve fracture toughness tests in accordance with the ASTM standard E1921. The SP transition temperatures (TSP), which are determined by the middle of the upper SP energy, showed a good correlation with the Charpy index temperatures. And the critical fracture strength, {sigma}{sup *}{sub f(sp)} from small punch test were found to have a linear relationship to the values from the pre-cracked specimens({sigma}{sup *}{sub f(PCVN)}). From the observation of thickness changes according to displacement, Equivalent strain(Eq) could be obtained as a function of ball displacement. It is found that relation between specimen thickness and ball displacement is not dependent on material properties and it is expressed as a function of ball displacement, and then SP equivalent strain(Eq) have close relationship with the fracture toughness(J{sub IC})

  9. Hot ductility of continuously cast structural steels

    Energy Technology Data Exchange (ETDEWEB)

    Pytel, S.M. [Materials Science and Technology Institute, Cracow University of Technology, Cracow (Poland)

    1995-12-31

    The objective of this investigation was to explain the hot ductility of the structural steels characterized by different amount of carbon and morphology of sulfides. Two different rolling processes were simulated under computer controlled, high temperature deformation MTS system. Results of this study show that morphology of sulfides as well as temperature and amount of deformation are responsible for level of hot ductility of the steel tested. (author). 7 refs, 5 refs, 4 tabs.

  10. Ultrasonic testing of pre-turned contours for large components made of ductile iron; Ultraschallpruefung an Vordrehkonturen fuer grosse Bauteile aus Gusseisen mit Kugelgraphit

    Energy Technology Data Exchange (ETDEWEB)

    Schmitte, Till; Chichkov, Nikolai; Nemitz, Oliver; Orth, Thomas [Salzgitter Mannesmann Forschung GmbH, Duisburg (Germany); Hocks, Heinrich Jr.; Rusche, Sascha; Opalla, Dirk; Frank, Joerg [GNS Gesellschaft fuer Nuklear-Service mbH, Essen (Germany)

    2015-07-01

    In the ultrasonic testing of large, thick-walled components made of ductile iron partial acoustic paths of several meters are needed. Considered here are cylindrical components such as the body of CASTOR containers with diameters 2-3 m, a height of up to 6 m and a wall thickness of 500 mm. So far, an automated technique for this is not available, therefore such components are checked in a complex and lengthy process by manual ultrasonic testing. The development and design of the testing by means of simulations and the realization as a mobile testing device are topics of this paper. Measurements on a reference body with test reflectors in different depths are presented and discussed. [German] Bei der Ultraschall-Pruefung von grossen, dickwandigen Bauteilen aus Gusseisen mit Kugelgraphit werden teilweise Schallwege von mehreren Metern noetig. Betrachtet werden hier zylinderfoermige Bauteile, wie die Koerper von CASTOR-Behaeltern, mit Durchmessern zwischen 2 und 3 m, einer Hoehe von bis zu 6 m und Wanddicken von ca. 500 mm. Bisher ist eine automatisierte Technik hierfuer nicht verfuegbar, daher werden derartige Bauteile in einem aufwaendigen und langwierigen Prozess mittels manueller Schallung geprueft. Zur Erhoehung der Nachweissicherheit und zur Steigerung der Effizienz im Pruefablauf sollen nun senkrecht zur Achse des zylinderfoermigen Bauteils liegende unzulaessige Anzeigen im gesamten Mantelvolumen durch eine teilautomatisierte Pruefung ausgeschlossen werden. Die Entwicklung und Auslegung der Prueftechnik mittels Simulationen und die Realisierung als mobile Pruefvorrichtung sind Themen dieses Beitrags. Messungen an einem Referenzkoerper mit Testreflektoren in verschiedenen Tiefen werden vorgestellt und diskutiert.

  11. Ductile transplutonium metal alloys

    Science.gov (United States)

    Conner, William V.

    1983-01-01

    Alloys of Ce with transplutonium metals such as Am, Cm, Bk and Cf have properties making them highly suitable as sources of the transplutonium element, e.g., for use in radiation detector technology or as radiation sources. The alloys are ductile, homogeneous, easy to prepare and have a fairly high density.

  12. Abrasive wear behaviour of as cast and austempered ductile irons

    Energy Technology Data Exchange (ETDEWEB)

    Baydogan, M.; Koekden, M.U.; Cimenoglu, H. [Istanbul Technical Univ., Dept. of Metallurgy and Materials Science Engineering Istanbul (Turkey)

    2000-07-01

    In this study, abrasive wear behaviour of as cast and austempered GGG 50 and GGG 80 quality ductile irons was investigated. In the as cast condition, GGG 50 and GGG 80 quality ductile irons were having ferritic and pearlitic matrix structures, respectively. Austempering at 250 C after austenitisation at 900 C for 100 minutes produced bainitic matrix structure in both of the investigated ductile irons. Abrasive wear tests performed by rubbing the as cast and austempered specimens on Al{sub 2}O{sub 3} abrasive bands, revealed that austempering treatment improves abrasion resistance about 10-70% depending on the abrasive particle size and composition of the base iron. In the as cast condition, pearlitic GGG 80 grade ductile iron, has higher wear resistance than ferritic GGG 50 grade ductile iron. In the austempered condition GGG 50 and GGG 80 grade ductile irons which have bainitic matrix structure, exhibit almost similar wear resistance. (orig.)

  13. Hot ductility of medium carbon steel with vanadium

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Chang-Hoon, E-mail: lee1626@kims.re.kr [Korea Institute of Materials Science, Changwon, Gyeongnam 642-831 (Korea, Republic of); Park, Jun-Young [Korea Institute of Materials Science, Changwon, Gyeongnam 642-831 (Korea, Republic of); Chung, JunHo; Park, Dae-Bum; Jang, Jin-Young; Huh, Sungyul; Ju Kim, Sung [R& D Center, Hyundai Steel Company, Dangjin, Chungnam 343-823 (Korea, Republic of); Kang, Jun-Yun; Moon, Joonoh; Lee, Tae-Ho [Korea Institute of Materials Science, Changwon, Gyeongnam 642-831 (Korea, Republic of)

    2016-01-10

    Hot ductility of medium carbon steel containing 0.52 wt% of carbon and 0.11 wt% of vanadium was investigated using a hot tensile test performed up to fracture. The hot ductility was evaluated by measuring the reduction of area of the fractured specimens, which were strained at a variety of test temperatures in a range of 600–1100 °C at a strain rate of 2×10{sup −3}/s. The hot ductility was excellent in a temperature range of 950–1100 °C, followed by a decrease of the hot ductility below 950 °C. The hot ductility continued to drop as the temperature was lowered to 600 °C. The loss of hot ductility in a temperature range of 800–950 °C, which is above the Ae{sub 3} temperature, was due to V(C,N) precipitation at austenite grain boundaries. The further decline of hot ductility between 700 °C and 750 °C resulted from the transformation of ferrite films decorating austenite grain boundaries. The hot ductility continued to decrease at 650 °C or less, owing to ferrite films and the pearlite matrix, which is harder than ferrite. The pearlite was transformed from austenite due to relatively high carbon content.

  14. Assessment of Ductile-to-Brittle Transition Behavior of Localized Microstructural Regions in a Friction-Stir Welded X80 Pipeline Steel with Miniaturized Charpy V-Notch Testing

    Science.gov (United States)

    Avila, Julian A.; Lucon, Enrico; Sowards, Jeffrey; Mei, Paulo Roberto; Ramirez, Antonio J.

    2016-06-01

    Friction-stir welding (FSW) is an alternative welding process for pipelines. This technology offers sound welds, good repeatability, and excellent mechanical properties. However, it is of paramount importance to determine the toughness of the welds at low temperatures in order to establish the limits of this technology. Ductile-to-brittle transition curves were generated in the present study by using a small-scale instrumented Charpy machine and miniaturized V-notch specimens (Kleinstprobe, KLST); notches were located in base metal, heat-affected, stirred, and hard zones within a FSW joint of API-5L X80 Pipeline Steel. Specimens were tested at temperatures between 77 K (-196 °C) and 298 K (25 °C). Based on the results obtained, the transition temperatures for the base material and heat-affected zone were below 173 K (-100 °C); conversely, for the stirred and hard zones, it was located around 213 K (-60 °C). Fracture surfaces were characterized and showed a ductile fracture mechanism at high impact energies and a mixture of ductile and brittle mechanisms at low impact energies.

  15. Modeling Ductile-Phase Toughened Tungsten for Plasma-Facing Materials: Progress in Damage Finite Element Analysis of the Tungsten-Copper Bend Bar Tests

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen, Ba Nghiep; Henager, Charles H.; Kurtz, Richard J.

    2017-03-31

    The objective of this study is to investigate the deformation behavior of ductile phase toughened W-composites such as W-Cu and W-Ni-Fe by means of a multiscale finite element model that involves a microstructural dual-phase model where the constituent phases (i.e., W, Cu, Ni-Fe) are finely discretized and are described by a continuum damage model. Such a model is suitable for modeling deformation, cracking, and crack bridging for W-Cu, W-Ni-Fe, and other ductile phase toughened W-composites, or more generally, any multi-phase composite structure where two or more phases undergo cooperative deformation in a composite system. Our current work focuses on simulating the response and damage development of the W-Cu specimen subjected to three-point bending.

  16. Compaction of Ductile and Fragile Grains

    Science.gov (United States)

    Creissac, S.; Pouliquen, O.; Dalloz-Dubrujeaud, B.

    2009-06-01

    The compaction of powders into tablets is widely used in several industries (cosmetics, food, pharmaceutics…). In all these industries, the composition of the initial powder is complex, and the behaviour under compaction is not well known, also the mechanical behaviour of the tablets. The aim of this paper is to understand the behaviour (pressure vs density) of a simplified media made of fragile and ductile powders, varying the relative ratio of each powder. Some compaction experiments were carried out with glass beads (fragile) and Polyethylen Glycol powder (ductile). We observe two typical behaviours, depending on the relative volumic fraction of each component. A transition is pointed out, observing the evolution of the slope of the curve pressure/density. This transition is explained by geometrical considerations during compaction. A model is proposed, based on the assumption that the studied media can be compare to a diphasic material with a continuous phase (the ductile powder) and a discrete phase (the fragile powder). The result of this model is compare to the experimental results of compaction, and give a good prediction of the behaviour of the different mixing, knowing the behaviour of the ductile and the fragile phase separately. These results were also interpreted in terms of Heckel parameter which characterizes the ability of the powder to deform plastically under compaction. Some mechanical tests were also performed to compare the mechanical resitance of the obtained tablets.

  17. Ductile failure modeling

    DEFF Research Database (Denmark)

    Benzerga, Ahmed Amine; Leblond, Jean Baptiste; Needleman, Alan

    2016-01-01

    anisotropy, or the influence of nonlocal effects that bring a material size scale into the models. Often the voids are not present in the material from the beginning, and realistic nucleation models are important. The final failure process by coalescence of neighboring voids is an issue that has been given......Ductile fracture of structural metals occurs mainly by the nucleation, growth and coalescence of voids. Here an overview of continuum models for this type of failure is given. The most widely used current framework is described and its limitations discussed. Much work has focused on extending void...... growth models to account for non-spherical initial void shapes and for shape changes during growth. This includes cases of very low stress triaxiality, where the voids can close up to micro-cracks during the failure process. The void growth models have also been extended to consider the effect of plastic...

  18. Analyses of cavitation instabilities in ductile metals

    DEFF Research Database (Denmark)

    Tvergaard, Viggo

    2007-01-01

    , and also tests for a thin ductile metal layer bonding two ceramic blocks have indicated rapid void growth. Analyses for these material configurations are discussed here. When the void radius is very small, a nonlocal plasticity model is needed to account for observed size-effects, and recent analyses...... analyzed for a material containing a periodic distribution of spherical voids with two different void sizes, where the stress fields around larger voids may accelerate the growth of smaller voids. Another approach has been an analysis of a unit cell model in which a central cavity is discretely represented......, while the surrounding voids are represented by a porous ductile material model in terms of a field quantity that specifies the variation of the void volume fraction in the surrounding metal....

  19. Influence of phosphorus on the creep ductility of copper

    Energy Technology Data Exchange (ETDEWEB)

    Sandström, Rolf, E-mail: rsand@kth.se [Materials Science and Engineering, KTH, Brinellvägen 23, S-100 44 Stockholm (Sweden); Swerea KIMAB, Box 7074, S-164 07 Kista (Sweden); Wu, Rui [Swerea KIMAB, Box 7074, S-164 07 Kista (Sweden)

    2013-10-15

    Around 1990 it was discovered that pure copper could have extra low creep ductility in the temperature interval 180–250 °C. The material was intended for use in canisters for nuclear waste disposal. Although extra low creep ductility was not observed much below 180 °C and the temperature in the canister will never exceed 100 °C, it was feared that the creep ductility could reach low values at lower temperatures after long term exposure. If 50 ppm phosphorus was added to the copper the low creep ductility disappeared. A creep cavitation model is presented that can quantitatively describe the cavitation behaviour in uniaxial and multiaxial creep tests as well as the observed creep ductility for copper with and without phosphorus. A so-called double ledge model has been introduced that demonstrates why the nucleation rate of creep cavities is often proportional to the creep rate. The phosphorus agglomerates at the grain boundaries and limits their local deformation and thereby reduces the formation and growth of cavities. This explains why extra low creep ductility does not occur in phosphorus alloyed copper.

  20. An Improved Ductile Fracture Criterion for Fine-blanking Process

    Institute of Scientific and Technical Information of China (English)

    ZHAO Zhen; ZHUANG Xin-cun; XIE Xiao-long

    2008-01-01

    In order to accurately simnulate the fine-blanking process,a suitable ductile fracture is significant.So an evaluation strategy based on experimental and corresponding simulation results of tensile,compression,torsion and fine-blanking test is designed to evaluate five typical ductile fracture criteria,which are widely-used in metal forming process.The stress triaxiality and ductile damage of each test specimen are analyzed.The results show that none of these five criteria is sufficient for all tests.Furthermore,an improved fracture criterion based on Rice and Tracey model,taking the influence of both volume change and shape change of voids into account,is proposed.The characterization of this model for fine-blanking process is easily done by the tensile test and the prediction result shows good.

  1. Displacement ductility for seismic design of RC walls for low-rise housing

    OpenAIRE

    Carrillo,Julian; González, Giovanni; Rubiano, Astrid

    2014-01-01

    The paper compares and discusses displacement ductility ratios of reinforced concrete walls typically used in one- and two-story houses. Ductility is investigated by assessing response measured on 39 walls tested under shaking table excitations and quasi-static lateral loads. Variables studied were the height-to-length ratio and walls with openings, type of concrete and, steel ratio and type of web reinforcement. An equation to estimate the available ductility of a wall is proposed. Based on ...

  2. Influence of cooling conditions and amount of retained austenite on the fracture of austempered ductile iron

    Directory of Open Access Journals (Sweden)

    VYACHESLAV GORYANY

    2008-01-01

    Full Text Available SEM Analysis of fracture surfaces from tensile test specimens of thick-walled, austempered ductile irons (diameter 160 mm shows different fracture behavior depending on the austenite retained in the matrix. The results show ductile fractures only in areas containing retained austenite sections. In section areas without or with a very low content of retained austenite, only brittle fracture without any plastic deformation occurs. The content of retained austenite determines the amount of ductile fracture in the microstructure.

  3. Wear and scuffing of austempered ductile iron gears

    Energy Technology Data Exchange (ETDEWEB)

    Magalhaes, L. [Departamento de Engenharia Mecanica, Instituto Superior de Engenharia, Instituto Politecnico do Porto (Portugal); Seabra, J. [Porto Univ. (Portugal). Dept. Engenharia Mecanica e Gestao Industrial

    1998-03-01

    This paper enhances actual knowledge of the properties of austempered ductile iron (ADI) as a gear material. Results from scuffing tests performed with ADI gears on a FZG test rig are presented and discussed. Contact condition analysis is done using elast-hydrodynamic theory along with several experimental techniques, as surface electronic scanning microscopy, metallurgical spectroscopy and lubricant ferrographic analysis. (orig.)

  4. Hot Ductility of the 17-4 PH Stainless Steels

    Science.gov (United States)

    Herrera Lara, V.; Guerra Fuentes, L.; Covarrubias Alvarado, O.; Salinas Rodriguez, A.; Garcia Sanchez, E.

    2016-03-01

    The mechanisms of loss of hot ductility and the mechanical behavior of 17-4 PH alloys were investigated using hot tensile testing at temperatures between 700 and 1100 °C and strain rates of 10-4, 10-2, and 10-1 s-1. Scanning electron microscopy was used in conjunction with the results of the tensile tests to find the temperature region of loss of ductility and correlate it with cracking observed during processing by hot upsetting prior to ring rolling. It is reported that 17-4 PH alloys lose ductility in a temperature range around 900 °C near to the duplex austenite + ferrite phase field. Furthermore, it is found that niobium carbides precipitated at austenite/ferrite interfaces and grain boundaries have a pronounced effect on the mechanical behavior of the alloy during high-temperature deformation.

  5. Ductile Fracture Initiation of Anisotropic Metal Sheets

    Science.gov (United States)

    Dong, Liang; Li, Shuhui; He, Ji

    2017-07-01

    The objective of this research is to investigate the influence of material plastic anisotropy on ductile fracture in the strain space under the assumption of plane stress state for sheet metals. For convenient application, a simple expression is formulated by the method of total strain theory under the assumption of proportional loading. The Hill 1948 quadratic anisotropic yield model and isotropic hardening flow rule are adopted to describe the plastic response of the material. The Mohr-Coulomb model is revisited to describe the ductile fracture in the stress space. Besides, the fracture locus for DP590 in different loading directions is obtained by experiments. Four different types of tensile test specimens, including classical dog bone, flat with cutouts, flat with center holes and pure shear, are performed to fracture. All these specimens are prepared with their longitudinal axis inclined with the angle of 0°, 45°, and 90° to the rolling direction, respectively. A 3D digital image correlation system is used in this study to measure the anisotropy parameter r 0, r 45, r 90 and the equivalent strains to fracture for all the tests. The results show that the material plastic anisotropy has a remarkable influence on the fracture locus in the strain space and can be predicted accurately by the simple expression proposed in this study.

  6. Wear resistance properties of austempered ductile iron

    Science.gov (United States)

    Lerner, Y. S.; Kingsbury, G. R.

    1998-02-01

    A detailed review of wear resistance properties of austempered ductile iron (ADI) was undertaken to examine the potential applications of this material for wear parts, as an alternative to steels, alloyed and white irons, bronzes, and other competitive materials. Two modes of wear were studied: adhesive (frictional) dry sliding and abrasive wear. In the rotating dry sliding tests, wear behavior of the base material (a stationary block) was considered in relationship to countersurface (steel shaft) wear. In this wear mode, the wear rate of ADI was only one-fourth that of pearlitic ductile iron (DI) grade 100-70-03; the wear rates of aluminum bronze and leaded-tin bronze, respectively, were 3.7 and 3.3 times greater than that of ADI. Only quenched DI with a fully martensitic matrix slightly outperformed ADI. No significant difference was observed in the wear of steel shafts running against ADI and quenched DI. The excellent wear performance of ADI and its countersurface, combined with their relatively low friction coefficient, indicate potential for dry sliding wear applications. In the abrasive wear mode, the wear rate of ADI was comparable to that of alloyed hardened AISI 4340 steel, and approximately one-half that of hardened medium-carbon AISI 1050 steel and of white and alloyed cast irons. The excellent wear resistance of ADI may be attributed to the strain-affected transformation of high-carbon austenite to martensite that takes place in the surface layer during the wear tests.

  7. Equipment and Protocols for Quasi-Static and Dynamic Tests of Very-High-Strength Concrete (VHSC) and High-Strength High-Ductility Concrete (HSHDC)

    Science.gov (United States)

    2016-08-01

    Figure 2.2. Positive pressure water test chamber designed for testing fourth-scale CMU block walls 80 cm high by 160 cm wide (32 x 64 in).19,20...developed a quasi-static chamber for testing walls using positive water pressure chamber (Dennis et al. 2002). This work is the basis for the design of...focused on testing concrete masonry unit (CMU) walls . The CMU walls were built in place. Water is introduced simultaneously on both sides of the panel

  8. Hot ductility behavior of a low carbon advanced high strength steel (AHSS) microalloyed with boron

    Energy Technology Data Exchange (ETDEWEB)

    Mejia, I., E-mail: imejia@umich.mx [Instituto de Investigaciones Metalurgicas, Universidad Michoacana de San Nicolas de Hidalgo, Edificio ' U' , Ciudad Universitaria, 58066 Morelia, Michoacan (Mexico); Bedolla-Jacuinde, A.; Maldonado, C. [Instituto de Investigaciones Metalurgicas, Universidad Michoacana de San Nicolas de Hidalgo, Edificio ' U' , Ciudad Universitaria, 58066 Morelia, Michoacan (Mexico); Cabrera, J.M. [Departament de Ciencia dels Materials i Enginyeria Metal.lurgica, ETSEIB - Universitat Politecnica de Catalunya, Av. Diagonal 647, 08028 Barcelona (Spain); Fundacio CTM Centre Tecnologic, Av. de las Bases de Manresa 1, 08240 Manresa (Spain)

    2011-05-25

    Research highlights: {yields} Effect of boron on the hot ductility behavior of a low carbon NiCrVCu AHSS. {yields} Boron addition of 117 ppm improves hot ductility over 100% in terms of RA. {yields} Hot ductility improvement is associated with segregation/precipitation of boron. {yields} Typical hot ductility recovery at lower temperatures does not appear in this steel. {yields} Hot ductility loss is associated with precipitates/inclusions coupled with voids. - Abstract: The current study analyses the influence of boron addition on the hot ductility of a low carbon advanced high strength NiCrVCu steel. For this purpose hot tensile tests were carried out at different temperatures (650, 750, 800, 900 and 1000 deg. C) at a constant true strain rate of 0.001 s{sup -1}. Experimental results showed a substantial improvement in hot ductility for the low carbon advanced high strength steel when microalloyed with boron compared with that without boron addition. Nevertheless, both steels showed poor ductility when tested at the lowest temperatures (650, 750 and 800 deg. C), and such behavior is associated to the precipitation of vanadium carbides/nitrides and inclusions, particularly MnS and CuS particles. The fracture mode of the low carbon advanced high strength steel microalloyed with boron seems to be more ductile than the steel without boron addition. Furthermore, the fracture surfaces of specimens tested at temperatures showing the highest ductility (900 and 1000 deg. C) indicate that the fracture mode is a result of ductile failure, while in the region of poor ductility the fracture mode is of the ductile-brittle type failure. It was shown that precipitates and/or inclusions coupled with voids play a meaningful role on the crack nucleation mechanism which in turn causes a hot ductility loss. Likewise, dynamic recrystallization (DRX) which always results in restoration of ductility only occurs in the range from 900 to 1000 deg. C. Results are discussed in terms of

  9. Properties investigation of austempered ductile iron

    OpenAIRE

    Sudhanshu Detwal; Deivanathan R

    2016-01-01

    This work concerns microstructural and mechanical properties of an austempered ductile cast iron (ADI). The ductile iron material was produced by the sand mould casting technique. Afterwards, austempering heat treatment was applied to the specimens at two different temperatures of 250°C and 350°C. Austempered Ductile Irons (ADIs) were produced successfully by different two-stage heat treatments, to obtain favorable microstructure and hardness. The microstructure and hardness obtained by such ...

  10. Optimal scaling in ductile fracture

    Science.gov (United States)

    Fokoua Djodom, Landry

    This work is concerned with the derivation of optimal scaling laws, in the sense of matching lower and upper bounds on the energy, for a solid undergoing ductile fracture. The specific problem considered concerns a material sample in the form of an infinite slab of finite thickness subjected to prescribed opening displacements on its two surfaces. The solid is assumed to obey deformation-theory of plasticity and, in order to further simplify the analysis, we assume isotropic rigid-plastic deformations with zero plastic spin. When hardening exponents are given values consistent with observation, the energy is found to exhibit sublinear growth. We regularize the energy through the addition of nonlocal energy terms of the strain-gradient plasticity type. This nonlocal regularization has the effect of introducing an intrinsic length scale into the energy. We also put forth a physical argument that identifies the intrinsic length and suggests a linear growth of the nonlocal energy. Under these assumptions, ductile fracture emerges as the net result of two competing effects: whereas the sublinear growth of the local energy promotes localization of deformation to failure planes, the nonlocal regularization stabilizes this process, thus resulting in an orderly progression towards failure and a well-defined specific fracture energy. The optimal scaling laws derived here show that ductile fracture results from localization of deformations to void sheets, and that it requires a well-defined energy per unit fracture area. In particular, fractal modes of fracture are ruled out under the assumptions of the analysis. The optimal scaling laws additionally show that ductile fracture is cohesive in nature, i.e., it obeys a well-defined relation between tractions and opening displacements. Finally, the scaling laws supply a link between micromechanical properties and macroscopic fracture properties. In particular, they reveal the relative roles that surface energy and microplasticity

  11. Austempered ductile iron process development

    Science.gov (United States)

    Gupta, C. D.; Keough, J. R.; Pramstaller, D. M.

    1986-11-01

    Pressure from imports and material substitution has severly affected demand for domestic iron industry products. It is estimated that the potential market for Austempered Ductile Iron (ADI) is as large as the market for carburized and/or through hardened forgings. The primary interest in ADI is generated by the economics of process. Improved machinability and reduced processing costs as well as interesting physical properties has created an enormous interest in all metalworking industries towards ADI. The development of gas-fired austempering processes and resoluton of technical and economic uncertainities concerning the process will help improve the outlook for iron founderies.

  12. Effects of Copper and Austempering on Corrosion Behavior of Ductile Iron in 3.5 Pct Sodium Chloride

    Science.gov (United States)

    Hsu, Cheng-Hsun; Lin, Kuan-Ting

    2013-10-01

    Although alloying and heat treatments are common industrial practices to obtain ductile irons with desired mechanical properties, related information on how the two practices affect corrosion behavior is scarce. In this study, two ductile irons—with and without 1 wt pct copper addition—were austempered to obtain austempered ductile irons (ADIs). Polarization tests and salt spray tests were conducted to explore how both copper-alloying and austempering heat treatments influenced the corrosion behavior of ductile irons. The results showed that the corrosion resistance of 1 wt pct copper-alloyed ductile iron was better than that of the unalloyed one, while ADI had improved corrosion resistance compared with the as-cast. In particular, the ductile iron combined with the copper-alloying and austempering treatments increased the corrosion inhibition efficiency up to 84 pct as tested in 3.5 wt pct NaCl solution.

  13. Strategies for improving ductility of ordered intermetallics

    Institute of Scientific and Technical Information of China (English)

    Z.B. Jiao; J.H.Luan; C.T.Liu

    2016-01-01

    Ordered intermetallics possess attractive high-temperature properties; however, low ductility and brittle fracture limit their use as engineering materials in many cases. This paper provides a comprehensive review on the recent progress in the development of ductile ordered intermetallics and summarizes the strategies used to improve the tensile ductility of ordered intermetallics, including control of ordered crystal structures, engineering grain-boundary structure and chemistry, eliminating environmental embrittlement, microstructure optimization, control of phase stability, and promoting transformation-/twining-induced plasticity. The basic ideas and related mechanisms underlying these ductilizing strategies are discussed. In addition, a brief mention of the current use of intermetallic alloys for structural and corrosion applications is made.

  14. Effect of Water on Ductility and Fatigue Strength of Austempered Ductile Cast Iron (adi)

    Science.gov (United States)

    Yakushiji, Terutoshi; Ferguson, W. George; Goto, Masahiro

    In order to study the mechanism of decreasing tensile strength and elongation of Austempered Ductile Cast Iron (ADI) in the wet condition, various tension tests and impact tests were carried out. Three point bending fatigue tests were carried out on ADI and annealed 0.55% carbon steel to clarify the influence of water on fatigue strength. The main conclusions are as follow. Embrittlement by water begins when plastic deformation starts in a tension test. The fatigue limit of ADI in water showed a lower value than that in air. The influence of a water environment on fatigue behaviour was similar to that of annealed 0.55% carbon steel. Embrittlement such as that in a tension test was not observed in a fatigue test.

  15. Comparative study of TIG and SMAW root welding passes on ductile iron cast weldability

    Directory of Open Access Journals (Sweden)

    J. Cárcel-Carrasco

    2017-01-01

    Full Text Available This work compares the weldability of ductile iron when: (I a root weld is applied with a tungsten inert gas (TIG process using an Inconel 625 source rod and filler welds are subsequently applied using coated electrodes with 97,6%Ni; and (II welds on ductile iron exclusively made using the manual shielded metal arc welding technique (SMAW. Both types of welds are performed on ductile iron specimen test plates that are subjected to preheat and post-weld annealing treatments. Samples with TIG root-welding pass shown higher hardness but slightly lower ductility and strength. Both types of welding achieved better ductile and strength properties than ones found in literature.

  16. New measurement technique of ductility curve for ductility-dip cracking susceptibility in Alloy 690 welds

    Energy Technology Data Exchange (ETDEWEB)

    Kadoi, Kota, E-mail: kadoi@hiroshima-u.ac.jp [Graduate School of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima, Hiroshima 739-8527 (Japan); Uegaki, Takanori; Shinozaki, Kenji; Yamamoto, Motomichi [Graduate School of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima, Hiroshima 739-8527 (Japan)

    2016-08-30

    The coupling of a hot tensile test with a novel in situ observation technique using a high-speed camera was investigated as a high-accuracy quantitative evaluation method for ductility-dip cracking (DDC) susceptibility. Several types of Alloy 690 filler wire were tested in this study owing to its susceptibility to DDC. The developed test method was used to directly measure the critical strain for DDC and high temperature ductility curves with a gauge length of 0.5 mm. Minimum critical strains of 1.3%, 4.0%, and 3.9% were obtained for ERNiCrFe-7, ERNiCrFe-13, and ERNiCrFe-15, respectively. The DDC susceptibilities of ERNiCrFe-13 and ERNiCrFe-15 were nearly the same and quite low compared with that of ERNiCrFe-7. This was likely caused by the tortuosity of the grain boundaries arising from the niobium content of around 2.5% in the former samples. Besides, ERNiCrFe-13 and ERNiCrFe-15 indicated higher minimum critical strains even though these specimens include higher content of sulfur and phosphorus than ERNiCrFe-7. Thus, containing niobium must be more effective to improve the susceptibility compared to sulfur and phosphorous in the alloy system.

  17. Neural Network Analysis of Tensile Strength of Austempered Ductile Iron

    Directory of Open Access Journals (Sweden)

    Z. Ławrynowicz

    2007-07-01

    Full Text Available The neural technique was applied to the analysis of the ultimate tensile strength and additionally the yield strength of austempered ductile iron (ADI. Austempered ductile iron is an excellent material and it possesses attractive properties as high strength, ductility and toughness. This paper begins with an introduction to neural networks and demonstrates the ability of the method to investigate new phenomena in cases where the information cannot be accessed experimentally. The model allows the strength properties to be estimated as a function of heat treatment parameters and the chemical composition. A ‘committee’ model was used to increase the accuracy of the predictions. The model was validated by comparison its predictions with data of tensile tests experiments on austempered samples of ductile cast iron. The model successfully reproduces experimentally determined ultimate tensile strength and it can be exploited in the predictions of both ultimate and yield strength and in the design of chemical composition of cast irons and their heat treatments.

  18. Mechanical properties and structure of austempered ductile iron -ADI

    Directory of Open Access Journals (Sweden)

    Krzyńska A.

    2007-01-01

    Full Text Available The results of experimental study of austempered ductile iron are presented. The aim of the investigations was to look closer into the structure – mechanical properties relationships of this very attractive cast material. The experiment was carried out with 500 7 grade ductile iron, which was austempered using different parameters of heat treatment. The specimens were first solution treated 1 hour in 910oC and then isothermally quenched for different time in silicon oil bath of temperature 275, 325, 300 and 350oC. The mechanical properties heat treated specimens were tested in tensile to evaluate yield stress Re, 0.2, tensile strength Rm and elongation A10. Additionally hardness of heat treated samples was measured using Brinell-Rockwell hardness tester. Structure of the specimens was studied either with conventional metallography, scanning (SEM and transmission (TEM electron microscopy. It followed from the study that conventional grade ductile iron enabled to produce both low and high strength ADI, depend on heat treatment parameters. As expected the low temperature isothermal quenching produced higher strength ADI compare to the same ductile iron but austempered at 350oC. It was discovered however, that low yield strength ADI obtained for short time quenching at 275oC exhibited high strengthening effect while strained in tensile. So it was concluded that this had to by cause by large amount of untransformed austenite, which FCC lattice is characterized by high strengthening coefficient.

  19. Wear Performance of Cu-Alloyed Austempered Ductile Iron

    Science.gov (United States)

    Batra, Uma; Batra, Nimish; Sharma, J. D.

    2013-04-01

    An investigation was carried out to examine the influence of structural and mechanical properties on wear behavior of austempered ductile iron (ADI). Ductile iron (DI) samples were austenitized at 900 °C for 60 min and subsequently austempered for 60 min at three temperatures: 270, 330, and 380 °C. Microstructures of the as-cast DI and ADIs were characterized using optical and scanning microscopy, respectively. The structural parameters, volume fraction of austenite, carbon content of austenite, and ferrite particle size were determined using x-ray diffraction technique. Mechanical properties including Vicker's hardness, 0.2% proof strength, ultimate tensile strength, ductility, and strain hardening coefficient were determined. Wear tests were carried out under dry sliding conditions using pin-on-disk machine with a linear speed of 2.4 m/s. Normal load and sliding distance were 45 N and 1.7 × 104 m, respectively. ADI developed at higher austempering temperature has large amounts of austenite, which contribute toward improvement in the wear resistance through stress-induced martensitic transformation, and strain hardening of austenite. Wear rate was found to depend on 0.2% proof strength, ductility, austenite content, and its carbon content. Study of worn surfaces and nature of wear debris revealed that the fine ausferrite structure in ADIs undergoes oxidational wear, but the coarse ausferrite structure undergoes adhesion, delamination, and mild abrasion too.

  20. Micromechanics based simulation of ductile fracture in structural steels

    Science.gov (United States)

    Yellavajjala, Ravi Kiran

    The broader aim of this research is to develop fundamental understanding of ductile fracture process in structural steels, propose robust computational models to quantify the associated damage, and provide numerical tools to simplify the implementation of these computational models into general finite element framework. Mechanical testing on different geometries of test specimens made of ASTM A992 steels is conducted to experimentally characterize the ductile fracture at different stress states under monotonic and ultra-low cycle fatigue (ULCF) loading. Scanning electron microscopy studies of the fractured surfaces is conducted to decipher the underlying microscopic damage mechanisms that cause fracture in ASTM A992 steels. Detailed micromechanical analyses for monotonic and cyclic loading are conducted to understand the influence of stress triaxiality and Lode parameter on the void growth phase of ductile fracture. Based on monotonic analyses, an uncoupled micromechanical void growth model is proposed to predict ductile fracture. This model is then incorporated in to finite element program as a weakly coupled model to simulate the loss of load carrying capacity in the post microvoid coalescence regime for high triaxialities. Based on the cyclic analyses, an uncoupled micromechanics based cyclic void growth model is developed to predict the ULCF life of ASTM A992 steels subjected to high stress triaxialities. Furthermore, a computational fracture locus for ASTM A992 steels is developed and incorporated in to finite element program as an uncoupled ductile fracture model. This model can be used to predict the ductile fracture initiation under monotonic loading in a wide range of triaxiality and Lode parameters. Finally, a coupled microvoid elongation and dilation based continuum damage model is proposed, implemented, calibrated and validated. This model is capable of simulating the local softening caused by the various phases of ductile fracture process under

  1. Ductile failure X-prize.

    Energy Technology Data Exchange (ETDEWEB)

    Cox, James V.; Wellman, Gerald William; Emery, John M.; Ostien, Jakob T.; Foster, John T.; Cordova, Theresa Elena; Crenshaw, Thomas B.; Mota, Alejandro; Bishop, Joseph E.; Silling, Stewart Andrew; Littlewood, David John; Foulk, James W., III; Dowding, Kevin J.; Dion, Kristin; Boyce, Brad Lee; Robbins, Joshua H.; Spencer, Benjamin Whiting

    2011-09-01

    Fracture or tearing of ductile metals is a pervasive engineering concern, yet accurate prediction of the critical conditions of fracture remains elusive. Sandia National Laboratories has been developing and implementing several new modeling methodologies to address problems in fracture, including both new physical models and new numerical schemes. The present study provides a double-blind quantitative assessment of several computational capabilities including tearing parameters embedded in a conventional finite element code, localization elements, extended finite elements (XFEM), and peridynamics. For this assessment, each of four teams reported blind predictions for three challenge problems spanning crack initiation and crack propagation. After predictions had been reported, the predictions were compared to experimentally observed behavior. The metal alloys for these three problems were aluminum alloy 2024-T3 and precipitation hardened stainless steel PH13-8Mo H950. The predictive accuracies of the various methods are demonstrated, and the potential sources of error are discussed.

  2. Ductility demands on buckling-restrained braced frames under earthquake loading

    Institute of Scientific and Technical Information of China (English)

    Larry A. Fahnestock; Richard Sause; James M. Ricles; Le-Wu Lu

    2003-01-01

    Accurate estimates of ductility demands on buckling-restrained braced frames (BRBFs) are crucial to performance-based design of BRBFs. An analytical study on the seismic behavior of BRBFs has been conducted at the ATLSS Center, Lehigh University to prepare for an upcoming experimental program. The analysis program DRAIN-2DX was used to model a one-bay, four-story prototype BRBF including material and geometric nonlinearities. The bucklingrestrained brace (BRB) model incorporates both isotropic and kinematic hardening. Nonlinear static pushover and timehistory analyses were performed on the prototype BRBF. Performance objectives for the BRBs were defined and uscd to evaluate thc time-history analysis results. Particular emphasis was placed on global ductility demands and ductility demands oa the BRBs. These demands were compared with anticipated ductility capacities. The analysis results, along with results from similar previous studics, are used to evaluate the BRBF design provisions that have been recommended for codification in the United States. Thc results show that BRB maximum ductility demands can be as high as 20 to 25. These demands significantly exceed those anticipated by the BRBF recommended provisions. Results from the static pushover and timehistory analyses are used to demonstrate why the ductility demands exceed those anticipated by the recommended provisions.The BRB qualification testing protocol contained in the BRBF recommended provisions is shown to be inadequate because it requires only a maximum ductility demand of at most 7.5. Modifications to the testing protocol are recommended.

  3. Ductility demands on buckling-restrained braced frames under earthquake loading

    Science.gov (United States)

    Fahnestock, Larry A.; Sause, Richard; Ricles, James M.; Lu, Le-Wu

    2003-12-01

    Accurate estimates of ductility demands on buckling-restrained braced frames (BRBFs) are crucial to performance-based design of BRBFs. An analytical study on the seismic behavior of BRBFs has been conducted at the ATLSS Center, Lehigh University to prepare for an upcoming experimental program. The analysis program DRAIN-2DX was used to model a one-bay, four-story prototype BRBF including material and geometric nonlinearities. The buckling-restrained brace (BRB) model incorporates both isotropic and kinematic hardening. Nonlinear static pushover and time-history analyses were performed on the prototype BRBF. Performance objectives for the BRBs were defined and used to evaluate the time-history analysis results. Particular emphasis was placed on global ductility demands and ductility demands on the BRBs. These demands were compared with anticipated ductility capacities. The analysis results, along with results from similar previous studies, are used to evaluate the BRBF design provisions that have been recommended for codification in the United States. The results show that BRB maximum ductility demands can be as high as 20 to 25. These demands significantly exceed those anticipated by the BRBF recommended provisions. Results from the static pushover and time-history analyses are used to demonstrate why the ductility demands exceed those anticipated by the recommended provisions. The BRB qualification testing protocol contained in the BRBF recommended provisions is shown to be inadequate because it requires only a maximum ductility demand of at most 7.5. Modifications to the testing protocol are recommended.

  4. Influence of austempering heat treatment on mechanical and corrosion properties of ductile iron samples

    Directory of Open Access Journals (Sweden)

    M. Janjić

    2016-07-01

    Full Text Available Mechanical properties and corrosion resistance of metals are closely related to the microstructure characteristics of the material. The paper compares the results of these two sets of properties after investigating samples of base ductile iron and heat-treated samples of the base austempered ductile iron (ADI. The basic material is perlite ferritic iron alloyed with copper and nickel. To test the corrosion rate of the base material (ductile iron and the heattreated samples (ADI, electrochemical techniques of potentiostatic polarization were used (the technique of Tafel curves extrapolation and the potentiodynamic polarization technique.

  5. Influence of irradiation on the ductile fracture of a reactor pressure vessel steel

    Science.gov (United States)

    Haušild, Petr; Kytka, Miloš; Karlík, Miroslav; Pešek, Pavel

    2005-05-01

    The mechanical properties of 15Ch2MFA steel were characterised by tensile and instrumented Charpy tests. The fracture surfaces of Charpy specimens broken in the ductile-to-brittle transition temperature range contain a certain proportion of ductile fracture correlated to fracture energy. Measured ductile crack lengths show the same dependence on fracture deflection and/or fracture energy for irradiated and non-irradiated specimens. The decrease of upper shelf energy with increasing neutron fluence could be explained by an increasing amount of shear fracture.

  6. "Work-Hardenable" ductile bulk metallic glass.

    Science.gov (United States)

    Das, Jayanta; Tang, Mei Bo; Kim, Ki Buem; Theissmann, Ralf; Baier, Falko; Wang, Wei Hua; Eckert, Jürgen

    2005-05-27

    Usually, monolithic bulk metallic glasses undergo inhomogeneous plastic deformation and exhibit poor ductility (< 1%) at room temperature. We present a new class of bulk metallic glass, which exhibits high strength of up to 2265 MPa together with extensive "work hardening" and large ductility of 18%. Significant increase in the flow stress was observed during deformation. The "work-hardening" capability and ductility of this class of metallic glass is attributed to a unique structure correlated with atomic-scale inhomogeneity, leading to an inherent capability of extensive shear band formation, interactions, and multiplication of shear bands.

  7. Properties investigation of austempered ductile iron

    Directory of Open Access Journals (Sweden)

    Sudhanshu Detwal

    2016-03-01

    Full Text Available This work concerns microstructural and mechanical properties of an austempered ductile cast iron (ADI. The ductile iron material was produced by the sand mould casting technique. Afterwards, austempering heat treatment was applied to the specimens at two different temperatures of 250°C and 350°C. Austempered Ductile Irons (ADIs were produced successfully by different two-stage heat treatments, to obtain favorable microstructure and hardness. The microstructure and hardness obtained by such variable heat treatments were compared. The austempering temperature and time were found to be decisive parameters in obtaining a desired ADI microstructure.

  8. Thin wall ductile and austempered iron castings

    OpenAIRE

    E. Fraś; M. Górny

    2010-01-01

    It has been shown that it is possible to produce thin wall castings made of ductile iron with wall thickness in the range of 1.2 to 2.9 mm(without chills, cold laps and misruns). Thin wall ductile iron castings can be lighter (380 g) than their substitutes made of aluminium alloys (580g). The kinetics of austenitising transformation was studied in unalloyed ductile iron. The advance of transformations during austenitising was monitored by measurement the fraction of martensite and also by dil...

  9. As-Cast Acicular Ductile Aluminum Cast Iron

    Institute of Scientific and Technical Information of China (English)

    S M Mostafavi Kashani; S M A Boutorabi

    2009-01-01

    The effects of nickel (2.2%)and molybdenum (0.6%)additions on the kinetics, microstructure, and me-chanical properties of ductile aluminum cast iron were studied under the as-cast and tempered conditions. Test bars machined from cast to size samples were used for mechanical and metallurgical studies. The results showed that adding nickel and molybdenum to the base iron produced an upper bainitic structure, resulting in an increase in strength and hardness. The same trend was shown when the test bars were tempered at 300 ℃ in the range of 300℃ to 400 ℃. The elongation increased with increasing the temperature from 300 ℃ to 400 ℃. The carbon content of the retained austenite also increased with increasing the temperature. The results also showed that the kinetics, mi-crostructure, and mechanical properties of this iron were similar to those of Ni-Mo alloyed silicon ductile iron.

  10. Hot ductility behavior of Incoloy 901 superalloy in the cast and wrought conditions

    Energy Technology Data Exchange (ETDEWEB)

    Shore, Fatemeh Mohammadi; Morakabati, Maryam; Mahdavi, Rashid [AMR of Technology, Tehran (Iran, Islamic Republic of). Metallic Material Dept.

    2014-04-15

    Hot ductility was investigated in Incoloy 901 using hot tensile testing over a temperature range of 900 to 1200 C and at strain rates of 0.01 to 1 s{sup -1}, in the cast and wrought conditions. Maximum ductility was detected in the cast and wrought conditions at temperature ranges of 1000 to 1050 C and 1000 to 1100 C, respectively. More voids were seen at the fracture surface of the wrought specimens compared to the cast ones. At 950 C, the formation of large and non-homogeneous voids at the fracture surface, as well as the appearance of transgranular and intergranular cracks in the wrought specimen, support moderate ductility of the alloy. Microstructural analysis does not support the occurrence of dynamic recrystallization in the cast specimens. In contrast, dynamic recrystallization in the wrought specimens at the region of maximum hot ductility promoted diffusion, leading to ductile fracture. At temperatures higher than the maximum ductility range, the formation of intergranular cracks resulted in a remarkable decline in ductility. (orig.)

  11. Successive Boronizing and Austempering for GGG-40 Grade Ductile Iron

    Institute of Scientific and Technical Information of China (English)

    Murat Baydogan; Seckin Izzet Akray

    2009-01-01

    Boronizing and austempering were successively applied to a GGG-40 grade ductile iron in order to combine the advantages of both process in a single treatment. This new procedure formed a 30 μm thick boride layer on the surface with subsurface matrix structure consisted of acicular ferrite and retained austenite. Reciprocating wear tests showed that successive boronizing and austempering exhibited considerably higher wear resistance than conventional boronizing having a subsurface matrix structure consisting of ferrite and pearlite.

  12. Probabilistic assessment of machine parts from Kymenite, austempered ductile iron

    Science.gov (United States)

    Petrova, I.; Galperin, M.; Alimov, M.; Jokipii, K.

    1992-07-01

    The fatigue properties of Kymenite, austempered ductile iron, were investigated on the basis of the statistical theory of fatigue failure similarity. The fatigue tests were carried out on plain and notched specimens. The S-N curves for a given failure probability and the dependencies of similarity equation parameters on the number of cycles were obtained. These data allow to take into consideration the influence of design factors in the fatigue strength.

  13. Ductile damage prediction in different cold forming processes

    OpenAIRE

    Cao, Trong-Son; Bouchard, Pierre-Olivier; Montmitonnet, Pierre

    2015-01-01

    International audience; The purpose of the present paper is to show how and to what extent the introduction of refined, shear sensitive models improves on previous ones, based on triaxiality only, for the phenomenological description of ductile damage in bulk cold metal forming processes. Wire-drawing and wire rolling are taken as examples. A set of mechanical tests has been conducted: round bar, notched bar and plane strain tensions as well as torsion for pure shear deformation. Both constit...

  14. Low-Temperature Strengths and Ductility of Various Tungsten Sheets

    OpenAIRE

    Yutaka Hiraoka; Hiroaki Kurishita

    2011-01-01

    We used three kinds of tungsten sheets in this study. First, we examined microstructure such as grain size distribution using an optical microscope. Secondly, we carried out three-point bend tests at temperatures between about 290 and 500 K. Then, we examined fracture surface of a failed specimen using a scanning electron microscope. Lastly, by analyzing all these results, we evaluated apparent intergranular and transgranular fracture strengths and discussed strengths and ductility of tungs...

  15. Thin wall ductile and austempered iron castings

    Directory of Open Access Journals (Sweden)

    E. Fraś

    2010-07-01

    Full Text Available It has been shown that it is possible to produce thin wall castings made of ductile iron with wall thickness in the range of 1.2 to 2.9 mm(without chills, cold laps and misruns. Thin wall ductile iron castings can be lighter (380 g than their substitutes made of aluminium alloys (580g. The kinetics of austenitising transformation was studied in unalloyed ductile iron. The advance of transformations during austenitising was monitored by measurement the fraction of martensite and also by dilatometic studies. It has been shown that in thin wall ductile iron castings austenitising at 880 oC for 20 minutes is adequate to obtain the austenite matrix at the end of the first stage of austempering heat treatment cycle.

  16. Thin Wall Austempered Ductile Iron (TWADI

    Directory of Open Access Journals (Sweden)

    M. Górny

    2009-07-01

    Full Text Available In this paper the analysis of thin walled castings made of ductile iron is considered. It is shown that thin wall austempered ductile iron can be obtained by means of short-term heat treatment of thin wall castings without addition of alloying elements. Metallographic examinations of 2 mm thin walled castings along with casting with thicker wall thickness (20x28 mm after different austempring conditions are presented. It has been proved that short-term heat treatment amounted 20 minutes of austenitizing at 880 oC followed by holding at 400 oC for 5 minutes causes ausferrite matrix in 2 mm wall thickness castings, while casting with thicker wall thickness remain untransformed and martensite is still present in a matrix. Finally there are shown that thin wall ductile iron is an excellent base material for austempering heat treatments. As a result high mechanical properties received in thin wall plates made of austempered ductile iron.

  17. Casting Ductile Iron in Layer Moulds Made from Ecological Sands

    Directory of Open Access Journals (Sweden)

    M. Rączka

    2012-09-01

    Full Text Available The article contains the results of tests performed under the target project in Hardtop Foundry Charsznica.The objective of the tests and studies was to develop a technology of making high-quality ductile iron castings, combined witheffective means of environmental protection. The studies presented in this article related to castings weighing from 1 to 300 kg made from ductile iron of grades 400-15 and 500-7, using two-layer moulds, where the facing and core sand was the sand with an alkaline organic binder, while backing sand was the sand with an inorganic geopolymer binder.A simplified method of sand reclamation was applied with possible reuse of the reclaim as an addition to the backing sand. The castiron spheroidising treatment and inoculation were selected taking into account the specific conditions of Hardtop Foundry. A pilot batch of castings was made, testing the gating and feeding systems and using exothermic sleeves on risers. The study confirmed the validity of the adopted concept of making ductile iron castings in layer moulds, while maintaining the content of sand with an organic binder at a level of maximum 15%.

  18. 46 CFR 56.60-15 - Ductile iron.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Ductile iron. 56.60-15 Section 56.60-15 Shipping COAST... Materials § 56.60-15 Ductile iron. (a) Ductile cast iron components made of material conforming to ASTM A... (incorporated by reference; see 46 CFR 56.01-2). (b) Ductile iron castings conforming to ASTM A...

  19. 49 CFR 192.277 - Ductile iron pipe.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Ductile iron pipe. 192.277 Section 192.277 Transportation Other Regulations Relating to Transportation (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY... Ductile iron pipe. (a) Ductile iron pipe may not be joined by threaded joints. (b) Ductile iron pipe may...

  20. A Study of Solder Alloy Ductility for Cryogenic Applications

    Science.gov (United States)

    Lupinacci, A.; Shapiro, A. A.; Suh, J-O.; Minor, A. M.

    2013-01-01

    For aerospace applications it is important to understand the mechanical performance of components at the extreme temperature conditions seen in service. For solder alloys used in microelectronics, cryogenic temperatures can prove problematic. At low temperatures Sn-based solders undergo a ductile to brittle transition that leads to brittle cracks, which can result in catastrophic failure of electronic components, assemblies and spacecraft payloads. As industrial processes begin to move away from Pb-Sn solder, it is even more critical to characterize the behavior of alternative Sn-based solders. Here we report on initial investigations using a modified Charpy test apparatus to characterize the ductile to brittle transformation temperature of nine different solder systems.

  1. Pin-On-Disc Characterization of Brass/Ferritic and Pearlitic Ductile Iron Rubbing Pair

    Science.gov (United States)

    Çetin, Melik

    2011-04-01

    Wear behaviour of special brass produced through two different methods (centrifugal and sand casting) was investigated. The wear tests were carried out at sliding velocities of 0.2 ms-1, 0.3 ms-1, 0.4 ms-1 and 0.5 ms-1 and under 10 N, 20 N, and 40 N variable loads. The sliding distance was 600 m for all the tests. A pin-on-disc device with round specimen inserts was used to conduct friction and wear tests in which the friction coefficient, the contact temperature and the linear wear of the tribo-pairs were continuously recorded against sliding distance. Two different materials were used as the counterparts, namely ferritic ductile iron equivalent to GGG40 and pearlitic ductile iron equivalent to GGG60. The microstructures and wear scars of the brass specimens were examined by optical, scanning electron microscopy (SEM) and X-ray microanalyses by EDAX. A correlation between hardness and wear volume rate was established for the investigated centrifugally cast and sand cast brass specimens. The volume rate of specimens produced by sand casting method was generally found to be higher than those of centrifugally cast specimens. Ferritic ductile counterpart led to higher wear volume rate than pearlitic ductile counterpart for the both specimens. Severe abrasive wear scars were observed for the sand cast specimens/ferritic ductile iron pair. However, severe adhesive wear took place for the centrifugally cast specimen/pearlitic ductile iron pair.

  2. Erosion charcteristics of ductile iron with various matrix structures

    Energy Technology Data Exchange (ETDEWEB)

    Shimizu, Kazumichi (Oita National Coll. of Technology (Japan)); Noguchi, Toru (Faculty of Engineering, Hokkaido Univ., Sapporo (Japan))

    1994-08-01

    Erosive wear tests were performed on austempered ductile iron (ADI), ferritic ductile iron (FDI) and pearlitic ductile iron (PDI) using a shot blast machine. Erosion damage was measured by the removed material volume at impact angles between 10 and 90 . The surface metal flow in vertical sections was also observed. The mechanism of erosive wear, the effect of impact angles, and differences in wear features of specimens were discussed. Experiment showed that, after an initial stage, the eroded volume increases almost linearly with blasting time in ADI, FDI and PDI. The erosion rate for ADI is about 1/10-1/25 of that for FDI and PDI. The surface hardness of eroded ADI specimens increased from the initial HV350 to HV700 after 600 s of blasting. The amount of retained austenite was measured as about 40% before the test, but decreased to about 3-5% by transformation of austenite to martensite, hardening the surface and lowering the erosion rate. It was shown that ADI has excellent erosion resistance and it is expected to find wide applications as a wear-resistant material. (orig.)

  3. Recent development of ductile cast iron production technology in China

    OpenAIRE

    Cai Qizhou; Wei Bokang

    2008-01-01

    Recent progress in the production and technology of ductile cast iron castings in China is reviewed. The manufacture and process control of as-cast ductile iron are discussed. The microstructure, properties and application of partial austenitization normalizing ductile iron and austempered ductile iron (ADI) are briefl y depicted. The new development of ductile iron production techniques, such as cored-wire injection (wire-feeding nodularization) process, tundish cover ladle nodularizing proc...

  4. Application of damage mechanics modeling to strain based design with respect to ductile crack initiation

    Energy Technology Data Exchange (ETDEWEB)

    Ishikawa, Nobuyuki; Sueyoshi, Hitoshi; Igi, Satoshi [Steel Research Laboratory, JFE Steel Corporation (Japan)

    2010-07-01

    In the oil and gas sector, with the increase in demand, more and more pipelines are now constructed in permafrost and seismic regions. When installed in such harsh environments, pipelines must be resistant to buckling and weld fracture and the strain based design methodology is preferably used. The aim of this paper is to study the critical condition for ductile crack initiation. Both notched round bar and wide plate tests were carried out on X80 and X100 steel pipes and welds; the equivalent plastic strain criterion and Gurson Tvergaard mechanical damage analysis were used. It was found that to determine ductile crack initiation that is not affected by specimen geometry, the critical equivalent plastic strain can be used as the local criterion. In addition, when ductile crack initiation is independent of specimen geometry, the void volume fraction can be used as a criterion. This paper provided useful information on which criterion to use for ductile crack initiation.

  5. Statistical fatigue properties of ductile cast irons; Kyujo kokuen chutetsu no hiro kyodo no tokeiteki seishitsu

    Energy Technology Data Exchange (ETDEWEB)

    Hasegawa, N.; Nishikawa, Y.; Inaba, K. [Gifu University, Gifu (Japan). Faculty of Engineering; Fukuyama, K. [Gifu Prefectural Police Headquarters, Gifu (Japan)

    1995-09-15

    Rotating bending fatigue tests of smooth specimens were carried out at room temperature on a pearlitic ductile cast iron (PDI) and austempered ductile cast iron (ADI). No significant difference due to sampling position from cast blocks in both materials was found in fatigue limit and fatigue life distribution. Then, the statistical fatigue properties of ferritic (FDI), ferritic/pearlitic (FPDI), pearlitic and austempered ductile cast irons were investigated. The fatigue life distributions of all ductile irons were well represented by the three parameter Weibull distribution modified by the saturated probability of failure. The shape parameters of FDI, FPDI and PDI were in proportion to {sigma}/{sigma}w independent on micro structure, while the shape parameters of both stress levels in ADI were smaller than unity. The fatigue strength of ADI was highest, but the scatter of fatigue life was largest among the all cast irons. 13 refs., 15 figs., 7 tabs.

  6. Tensile Ductility of Nanostructured Bainitic Steels: Influence of Retained Austenite Stability

    Directory of Open Access Journals (Sweden)

    Thomas Sourmail

    2017-01-01

    Full Text Available High silicon (>1.5% steels with different compositions were isothermally transformed to bainite at 220 and 250 °C to produce what is often referred to as nanostructured bainite. Interrupted tensile tests were carried out and the retained austenite was measured as a function of strain. Results were correlated with tensile ductility. The role of retained austenite stability is remarkably underlined as strongly affecting the propensity to brittle failure, but also the tensile ductility. A simple quantitative relationship is proposed that clearly delimitates the different behaviours (brittle/ductile and correlates well with the measured ductility. Conclusions are proposed as to the role of retained austenite fraction and the existence of a threshold value associated with tensile rupture.

  7. Influence of sulfide inclusion on ductility and fracture behavior of resulfurized HY-80 steel

    Science.gov (United States)

    Biswas, D. K.; Venkatraman, M.; Narendranath, C. S.; Chatterjee, U. K.

    1992-05-01

    The influence of sulfide inclusions on the ductile fracture process of experimental HY-80 steels having graded sulfur levels from 50 to 500 ppm and heat-treated to different strength levels was studied with respect to mechanical properties, namely, tensile ductility and Charpy impact en-ergy. Sulfide inclusions are found to have deleterious effect on both axisymmetric ductility and Charpy impact properties, whereas the plane strain ductility was found to be less sensitive to sulfide inclusions. The effect of interaction between the inclusion and the matrix and the as-sociated stress strain distribution at the void nucleating sites, which control the fracture process by microvoid coalescence, were discussed in the light of various models to suggest a micro-mechanism of fracture. Other toughness parameters obtained from instrumented impact tests were evaluated and discussed as a function of sulfur content.

  8. Determining Ductile Fracture Toughness in Metals

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Xiang [ORNL; Nanstad, Randy K [ORNL; Sokolov, Mikhail A [ORNL; Manneschmidt, Eric T [ORNL

    2014-01-01

    Ductile fracture toughness determination, such as the J-integral versus crack growth resistance (J-R) curve, is a useful tool for evaluating material structural integrity in the presence of pre-existing defects. The J-R curve represents a way to calculate the work (energy) per unit fracture surface area needed to drive the crack growth. A typical J-R curve is shown in Fig. 1 from which the material fracture toughness near the initiation of stable crack growth (Jq) can be derived. In addition, tearing modulus (TR), representing the material resistance to stable crack growth, can be calculated based on the slope of the J-R curve between two exclusion lines (red dashed lines in Fig. 1). Since the introduction of the J-R curve, extensive efforts have been continuously devoted to develop simplified and reliable methods for determining the material J-R curve. This article briefly reviews three widely-used J-R curve test methods in metals, i.e. elastic unloading compliance (EUC), normalization, and direct current potential drop (DCPD). The main difference in these methods relates to the determination of the crack size. More details of performing the J-R curve determination can be found in ASTM standard E1820-11.

  9. Nano-modification to improve the ductility of cementitious composites

    Energy Technology Data Exchange (ETDEWEB)

    Yeşilmen, Seda [Department of Civil Engineering, Çankaya University, Ankara (Turkey); Al-Najjar, Yazin [Department of Civil Engineering, Gaziantep University, Gaziantep (Turkey); Balav, Mohammad Hatam [Department of Civil Engineering, Gazi University, Ankara (Turkey); Şahmaran, Mustafa, E-mail: sahmaran@gazi.edu.tr [Department of Civil Engineering, Gazi University, Ankara (Turkey); Yıldırım, Gürkan [Department of Civil Engineering, Gazi University, Ankara (Turkey); Lachemi, Mohamed [Department of Civil Engineering, Ryerson University, Toronto, ON (Canada)

    2015-10-15

    Effect of nano-sized mineral additions on ductility of engineered cementitious composites (ECC) containing high volumes of fly ash was investigated at different hydration degrees. Various properties of ECC mixtures with different mineral additions were compared in terms of microstructural properties of matrix, fiber-matrix interface, and fiber surface to assess improvements in ductility. Microstructural characterization was made by measuring pore size distributions through mercury intrusion porosimetry (MIP). Hydration characteristics were assessed using thermogravimetric analysis/differential thermal analysis (TGA/DTA), and fiber-matrix interface and fiber surface characteristics were assessed using scanning electron microscopy (SEM) through a period of 90 days. Moreover, compressive and flexural strength developments were monitored for the same period. Test results confirmed that mineral additions could significantly improve both flexural strength and ductility of ECC, especially at early ages. Cheaper Nano-CaCO{sub 3} was more effective compared to nano-silica. However, the crystal structure of CaCO{sub 3} played a very important role in the range of expected improvements.

  10. Production of austempered ductile iron gears for transmission cases

    Energy Technology Data Exchange (ETDEWEB)

    Sagin, A. [Metallurgy Engineering Dept., Technical Univ. of Yildiz, Istanbul (Turkey); Topuz, A. [Chemical and Metallurgical Faculty, Technical Univ. of Yildiz, Istanbul (Turkey)

    2005-07-01

    The investigations presented in this contribution were targeted to replace a gear group made up of SAE 8620 steel in army jeeps with microstructural controlled austempered ductile iron, in order to reduce the manufacturing steps. Furthermore, the vibrations were also expected to decrease, due to the application of austempered ductile iron. The fatigue resistance of unalloyed and Ni alloyed austempered ductile iron have been investigated to see if some improvement as compared to steels with cementite could be achieved. The effect of the austenization heat treatment on the fatigue resistance was studied in metallographic investigations and it turned out that the alloying elements Cu, Ni and Mo have a beneficial effect. For economical reasons, the gears were fabricated of nodular iron containing 3.98% C, 1.89% Si, 0.269% Mn and 0.028% P. Considering the fatigue resistance, a Ni alloyed material with 3.66% C, about 1.81% Si, 0.134% Mn, 0.031% P and 1.51% Ni was chosen. The roundness of the graphites was about 93-100% and 80-85%. The gears were at first produced by austenization at 900 C for 3 hours and then by austempering at 235 C for 2.5 hours. The fatigue tests were performed at the maximum stresses to be expected. (orig.)

  11. Energetic approach for ductile tearing; Approche energetique de la dechirure ductile

    Energy Technology Data Exchange (ETDEWEB)

    Marie, St

    1999-07-01

    This study focuses on ductile crack initiation and propagation. It aims to propose an approach for the engineer allowing the prediction of the evolution of cracks in large scale components, from parameters determined on laboratory specimens. A crack initiation criterion, defining a J{sub i} tenacity related to crack tip blunting proposed in the literature is validated in the study. This criterion is shown to be transferable from laboratory specimens to structures. The literature review shows that an approach based on the dissipated energy in the fracture process during propagation offers an economical and simple solution to simulate large crack growth. A numerical method is proposed to estimate this fracture energy. The existence of an energy parameter G{sub fr} is shown, by simulating the propagation by the simultaneous release of several elements and by the use of the Rice integral with an original integration path. This parameter represents the needed energy for a unit crack extension and appears to be intrinsic to the material. A global energy statement allows to relate this parameter to a variation of the plastic part of J integral. It offers a second numerical method to simulate the propagation just from stationary numerical calculations, as well as the elaboration of a simplified method. This approach, using two parameters J{sub i} and G{sub fr}, intrinsic to the material and experimentally measurable on specimens, is validated on many tests such as crack pipes subjected to four points bending and cracked rings in compression. For example, this approach allows to model up to 90 mm ductile tearing in a pipe with a circumferential through-wall crack in ferritic steel, or to anticipate the evolution of a semi-elliptical crack in an aged austenitic ferritic steel plate subjected to bending. (author)

  12. Hot ductility behavior of near-alpha titanium alloy IMI834

    Energy Technology Data Exchange (ETDEWEB)

    Ghavam, Mohammad Hadi; Morakabati, Maryam; Abbasi, Seyed Mahdi; Badri, Hassan [Metallic Materials Research Center (MMRC-MA), Tehran (Iran, Islamic Republic of)

    2014-11-15

    The hot ductility of rolled IMI834 titanium alloy (Ti-5.3Al-2.9Sn-3.0Zr-0.65Nb-0.5Mo-0.2Si in wt%) has been studied by conducting tensile tests with a strain rate of 0.1 s{sup -1} and temperature range of 750-1100 C to obtain the optimum hot working conditions. The alloy showed minimum hot ductility in the lower alpha-beta region in the temperature range 750-950 C. Further microstructural characterizations showed improvement in hot ductility by increasing temperature, which was attributed to reduction of volume fraction of high strength alpha phase. The best hot ductility was observed at 1000 C, i.e. in the upper alpha-beta region. The better hot ductility at higher temperature could be related to the increase in the volume fraction of beta phase and the occurrence of dynamic restoration phenomena. The second decline in hot ductility appeared at higher temperatures in the beta region and was attributed to the high stacking fault energy and self-diffusion of beta phase leading to limitation of dynamic recrystallization.

  13. A Theoretical Approach for Estimating Fracture Toughness of Ductile Metals

    Institute of Scientific and Technical Information of China (English)

    Y.T. He; F. Li; G.Q. Zhang; L.J. Ernst; X.J. FU

    2004-01-01

    Fracture toughness is very important when applying Damage Tolerance Design and Assessment Techniques. The traditional testing approach for obtaining fracture toughness values is costly and time consuming. In order to estimate the fracture toughness of ductile metals, the fracture mechanics theory, materials plastic deformation theory and materials constructive relationships are employed here. A series of formulae and a theoretical approach are presented to calculate fracture toughness values of different materials in the plane stress and plane strain conditions. Compared with test results, evaluated values have a good agreement.

  14. Nondestructive Evaluation of the Austempered Ductile Cast Irons

    Energy Technology Data Exchange (ETDEWEB)

    Lee, S. S.; Lee, S. K. [Korea Standards Research Institute, Daejeon (Korea, Republic of)

    1989-05-15

    Austempered ductile cast iron (ADI) which has been recently developed shows good mechanical properties. These properties are related to the microstructure which is greatly affected by processing variables such as austempering time and temperature. In this study, the relationships between mechanical properties from impact test, and hardness test and the results from ultrasonic velocity measurement and electrical resistivity measurement are studied on the ADI samples which are heat treated at different austempering temperature and time. From the results, we conclude the followings. The ultrasonic velocity measurement could be used for the study of austempering reaction mechanism. The electrical resistivity measurement could be used as quality assurance technique for the ADI

  15. Recent development of ductile cast iron production technology in China

    Directory of Open Access Journals (Sweden)

    Cai Qizhou

    2008-05-01

    Full Text Available Recent progress in the production and technology of ductile cast iron castings in China is reviewed. The manufacture and process control of as-cast ductile iron are discussed. The microstructure, properties and application of partial austenitization normalizing ductile iron and austempered ductile iron (ADI are briefl y depicted. The new development of ductile iron production techniques, such as cored-wire injection (wire-feeding nodularization process, tundish cover ladle nodularizing process, horizontal continuous casting, and EPC process (lost foam for ductile iron castings, etc., are summarized.

  16. Thin Wall Austempered Ductile Iron (TWADI)

    OpenAIRE

    M. Górny; E. Fraś

    2009-01-01

    In this paper the analysis of thin walled castings made of ductile iron is considered. It is shown that thin wall austempered ductile iron can be obtained by means of short-term heat treatment of thin wall castings without addition of alloying elements. Metallographic examinations of 2 mm thin walled castings along with casting with thicker wall thickness (20x28 mm) after different austempring conditions are presented. It has been proved that short-term heat treatment amounted 20 minutes of a...

  17. Alloy-dependent deformation behavior of highly ductile nanocrystalline AuCu thin films

    Energy Technology Data Exchange (ETDEWEB)

    Lohmiller, Jochen [Karlsruhe Institute of Technology, Institute for Applied Materials, P.O. Box 3640, 76021 Karlsruhe (Germany); Laboratory for Nanometallurgy, Department of Materials, ETH Zurich, Wolfgang-Pauli-Str. 10, 8093 Zurich (Switzerland); Spolenak, Ralph [Laboratory for Nanometallurgy, Department of Materials, ETH Zurich, Wolfgang-Pauli-Str. 10, 8093 Zurich (Switzerland); Gruber, Patric A., E-mail: patric.gruber@kit.edu [Karlsruhe Institute of Technology, Institute for Applied Materials, P.O. Box 3640, 76021 Karlsruhe (Germany)

    2014-02-10

    Nanocrystalline thin films on compliant substrates become increasingly important for the development of flexible electronic devices. In this study, nanocrystalline AuCu thin films on polyimide substrate were tested in tension while using a synchrotron-based in situ testing technique. Analysis of X-ray diffraction profiles allowed identifying the underlying deformation mechanisms. Initially, elastic and microplastic deformation is observed, followed by dislocation-mediated shear band formation, and eventually macroscopic crack formation. Particularly the influence of alloy composition, heat-treatment, and test temperature were investigated. Generally, a highly ductile behavior is observed. However, high Cu concentrations, annealing, and/or large plastic strains lead to localized deformation and hence reduced ductility. On the other hand, enhanced test temperature allows for a delocalized deformation and extended ductility.

  18. Investigation of the hot ductility of a high-strength boron steel

    Energy Technology Data Exchange (ETDEWEB)

    Güler, Hande, E-mail: handeguler@uludag.edu.tr; Ertan, Rukiye; Özcan, Reşat

    2014-07-01

    In this study, the high-temperature ductility behaviour of an Al–Si-coated 22MnB5 sheet was investigated. The mechanical properties of Al–Si-coated 22MnB5 boron steel were examined via hot tensile tests performed at temperatures ranging from 400 to 900 °C at a strain rate of 0.083 s{sup −1}. The deformation and fracture mechanisms under hot tensile testing were considered in relation to the testing data and to the fracture-surface observations performed via SEM. The hot ductility of the tested boron steel was observed as a function of increasing temperature and the Al–Si-coated 22MnB5 boron steel exhibited a ductility loss at 700 °C.

  19. Analysis of nucleation modelling in ductile cast iron

    DEFF Research Database (Denmark)

    Moumeni, Elham; Tutum, Cem Celal; Tiedje, Niels Skat;

    2012-01-01

    Heterogeneous nucleation of nodular graphite at inclusions in ductile iron during eutectic solidification has been investigated. The experimental part of this work deals with casting of ductile iron samples with two different inoculants in four different thicknesses. Chemical analysis...

  20. A characteristic of austenitic ductile iron

    Directory of Open Access Journals (Sweden)

    A. Tabor

    2007-04-01

    Full Text Available The article shows the results of investigations of the mechanical properties conducted on austenitic ductile iron with an addi-tion of 23-24% Ni. The examined mechanical properties included: tensile strength (Rm, proof stress (Rp0,2, elongation (A5 and reduction of area (Z at reduced and low temperatures.

  1. Prediction of Ductile Fracture Surface Roughness Scaling

    DEFF Research Database (Denmark)

    Needleman, Alan; Tvergaard, Viggo; Bouchaud, Elisabeth

    2012-01-01

    Experimental observations have shown that the roughness of fracture surfaces exhibit certain characteristic scaling properties. Here, calculations are carried out to explore the extent to which a ductile damage/fracture constitutive relation can be used to model fracture surface roughness scaling....... The scaling properties of the predicted thickness average fracture surfaces are calculated and the results are discussed in light of experimental observations....

  2. Fracture toughness of austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Srinivasan, M.N. [Texas A and M Univ., College Station, TX (United States). Dept. of Mechanical Engineering; Komatsu, S. [Kinki Univ., Higashihiroshima (Japan). Dept. of Mechanical Systems Engineering

    1995-12-01

    The effect of austenitizing temperature, austempering temperature and austempering time on the fracture toughness of austempered ductile iron have been presented and discussed in this paper. Statistical design of experiments with a 2{sup 3} matrix was used to determine the effect of the individual variables and their interactions. The desirable combination of the three variables is suggested based on the analysis.

  3. Some Mechanical Properties of Austempered Ductile Iron

    Science.gov (United States)

    Waanders, F. B.; Vorster, S. W.; Vorster, M. J.

    1998-12-01

    In the present investigation the influence of the microstructure, obtained after an austempering treatment in a "process window", on the mechanical properties of austempered ductile iron has been investigated. These properties include tensile strength, elongation and hardness. Conversion electron Mössbauer spectra (CEMS) were measured, after heat treatment.

  4. Some mechanical properties of austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Waanders, F.B.; Vorster, S.W.; Vorster, M.V. [Potchefstroom Univ. (South Africa). Dept. of Metall. Eng.

    1997-12-01

    In the present investigation the influence of the microstructure, obtained after an austempering treatment in a ``process window``, on the mechanical properties of austempered ductile iron has been investigated. These properties include tensile strength, elongation and hardness. Conversion electron Moessbauer spectra (CEMS) were measured, after heat treatment. (orig.). 7 refs.

  5. Some Mechanical Properties of Austempered Ductile Iron

    Energy Technology Data Exchange (ETDEWEB)

    Waanders, F.B.; Vorster, S.W.; Vorster, M.J. [Potchefstroom University, Department of Metallurgical Engineering (South Africa)

    1998-12-15

    In the present investigation the influence of the microstructure, obtained after an austempering treatment in a 'process window', on the mechanical properties of austempered ductile iron has been investigated. These properties include tensile strength, elongation and hardness. Conversion electron Moessbauer spectra (CEMS) were measured, after heat treatment.

  6. Modelling of ductile failure in metal forming

    NARCIS (Netherlands)

    Wisselink, H.H.; Huetink, J.

    2009-01-01

    Damage and fracture are important criteria in the design of products and processes. Damage models can be used to predict ductile failure in metal forming processes. Nonlocal models avoid the mesh dependency problems of local damage models. A nonlocal damage model has been implemented in LSDYNA using

  7. Determinação de temperatura de transição dúctil-frágil de plásticos através de testes de impacto instrumentado Determination of the brittle-ductile transition temperature in plastics by intrumented impact test 76

    Directory of Open Access Journals (Sweden)

    Carlos A. Correa

    1999-01-01

    Full Text Available Nesse trabalho é realizada uma análise descritiva do teste de impacto tipo Izod instrumentado e são mostradas suas vantagens em relação ao impacto convencional na obtenção de diagramas de força e energia de fratura em tempo-real. Estes diagramas além de fornecerem dados do material em termos de sua resistência ao impacto tradicional, contém informações detalhadas sobre os mecanismos de fratura e as principais características apresentadas durante a propagação da trinca no corpo de prova. A medida da variação da resistência ao impacto com a temperatura pode ser utilizada como uma forma de se determinar a existência de transições dúctil-frágeis ou alternativamente a suscetibilidade de materiais poliméricos à concentração de tensões, i.e., profundidade e raio da extremidade do entalhe. As curvas de carga e energia, obtidas à várias temperaturas, são utilizadas na determinação de parâmetros do material e da temperatura de transição dúctil-frágil de um copolímero de acrilonitrila-butadieno-estireno (ABS. A análise da superfície de fratura por microscopia eletrônica de varredura, (MEV permitiu a correlação da forma das curvas de impacto com o modo de fratura observado e detalhes da microestrutura do material.The present work intends to point out some of the advantages of using instrumented impact testing over conventional non-instrumented methods in the failure analysis of plastics. In this method, force-displacement diagrams are obtained in "real-time" and used to calculate partial energies of initiation and complete fracture of the specimens. The diagrams yield important information on fracture mechanisms and main characteristics of the failure process. Variations of impact energy with temperature can be used in the determination of brittle-ductile transitions or alternatively for evaluation of material susceptibility to stress concentrations, i.e. depth and crack tip radii. The load and energy diagrams

  8. Microstructure evolution during surface alloying of ductile iron and austempered ductile iron by electron beam melting

    Science.gov (United States)

    Gulzar, A.; Akhter, J. I.; Ahmad, M.; Ali, G.; Mahmood, M.; Ajmal, M.

    2009-07-01

    Alloying and microstructural modification of surfaces by electron beam has become popular to tailor the surface properties of materials. Surface modification of as-received ductile iron, Ni-plated ductile iron and Ni-plated austempered ductile iron was carried out by electron beam melting to improve the surface properties. Martensitic structure evolved in the heat affected zone and ledeburite structure was produced in the molten zone of the ductile iron. Microhardness of the melted specimens enhanced considerably as compared to the as-received samples. However the microhardness of melted Ni-plated samples is lower than that of the unplated specimens. X-ray diffraction clearly revealed the formation of an austenite and Fe 3C phases in the electron beam molten zone. The broadening of peaks suggests refinement of the microstructure as well as internal stresses generated during electron beam melting.

  9. Microstructure evolution during surface alloying of ductile iron and austempered ductile iron by electron beam melting

    Energy Technology Data Exchange (ETDEWEB)

    Gulzar, A. [Materials Division, Pakistan Institute of Nuclear Science and Technology, Nilore, Islamabad (Pakistan); Akhter, J.I. [Physics Division, Pakistan Institute of Nuclear Science and Technology, Nilore, Islamabad (Pakistan); Ahmad, M., E-mail: maqomer@yahoo.com [Physics Division, Pakistan Institute of Nuclear Science and Technology, Nilore, Islamabad (Pakistan); Ali, G. [Physics Division, Pakistan Institute of Nuclear Science and Technology, Nilore, Islamabad (Pakistan); Mahmood, M. [Department of Chemical and Materials Engineering, Pakistan Institute of Engineering and Applied Sciences, Islamabad (Pakistan); Ajmal, M. [Department of Metallurgical and Materials Engineering, University of Engineering and Technology, Lahore (Pakistan)

    2009-07-30

    Alloying and microstructural modification of surfaces by electron beam has become popular to tailor the surface properties of materials. Surface modification of as-received ductile iron, Ni-plated ductile iron and Ni-plated austempered ductile iron was carried out by electron beam melting to improve the surface properties. Martensitic structure evolved in the heat affected zone and ledeburite structure was produced in the molten zone of the ductile iron. Microhardness of the melted specimens enhanced considerably as compared to the as-received samples. However the microhardness of melted Ni-plated samples is lower than that of the unplated specimens. X-ray diffraction clearly revealed the formation of an austenite and Fe{sub 3}C phases in the electron beam molten zone. The broadening of peaks suggests refinement of the microstructure as well as internal stresses generated during electron beam melting.

  10. Hot Ductility Characterization of Sanicro-28 Super-Austenitic Stainless Steel

    Science.gov (United States)

    Mirzaei, A.; Zarei-Hanzaki, A.; Abedi, H. R.

    2016-05-01

    The hot ductility behavior of a super-austenitic stainless steel has been studied using tensile testing method in the temperature range from 1073 K to 1373 K (800 °C to 1100 °C) under the strain rates of 0.1, 0.01, and 0.001 s-1. The hot compression tests were also performed at the same deformation condition to identify the activated restoration mechanisms. At lower temperatures [ i.e., 1073 K and 1173 K (800 °C and 900 °C)], the serration of initial grain boundaries confirms the occurrence of dynamic recovery as the predominant restoration process. However, in the course of applied deformation, the initial microstructure is recrystallized at higher temperatures [ i.e., 1273 K and 1373 K (1000 °C and 1100 °C)]. In this respect, annealing the twin boundaries could well stimulate the recrystallization kinetic through initiation new annealing twins on prior annealing twin boundaries. The hot tensile results show that there is a general trend of increasing ductility by temperature. However, two regions of ductility drop are recognized at 1273 K and 1373 K (1000°C)/0.1s-1 and (1100°C)/0.01s-1. The ductility variations at different conditions of temperature and strain rate are discussed in terms of simultaneous activation of grain boundary sliding and restoration processes. The observed ductility troughs are attributed to the occurrence of grain boundary sliding and the resulting R-type and W-type cracks. The occurrence of dynamic recrystallization is also considered as the main factor increasing the ductility at higher temperatures. The enhanced ductility is primarily originated from the post-uniform elongation behavior, which is directly associated with the strain rate sensitivity of the experimental material.

  11. Low-Temperature Strengths and Ductility of Various Tungsten Sheets

    Directory of Open Access Journals (Sweden)

    Yutaka Hiraoka

    2011-01-01

    Full Text Available We used three kinds of tungsten sheets in this study. First, we examined microstructure such as grain size distribution using an optical microscope. Secondly, we carried out three-point bend tests at temperatures between about 290 and 500 K. Then, we examined fracture surface of a failed specimen using a scanning electron microscope. Lastly, by analyzing all these results, we evaluated apparent intergranular and transgranular fracture strengths and discussed strengths and ductility of tungsten. Additionally, we compared mechanical properties of tungsten with those of molybdenum.

  12. Seismic force modification factor for ductile structures

    Institute of Scientific and Technical Information of China (English)

    TONG Gen-shu; HUANG Jin-qiao

    2005-01-01

    The earthquake forces used in design codes of buildings should be theoretically determinable. This work examines the seismic force modification factor R based on elastic-plastic time-history earthquake analysis of SDOF systems, wherein the hysteresis models are elastic-perfectly-plastic (EPP), elastic-linearly-hardening (ELH), shear-slipped and bilinear-elastic. The latter two models are analysed for separating the effect of the ductility and the energy-dissipating capacity. Three-hundred eighty-eight earthquake records from different site conditions are used in analysis. The ductility is taken to be 2, 3, 4, 5 and 6, with the damping ratio being 0.02, 0.035 and 0.05 respectively. The post-yield stiffness ratios 0.0, 0.1 and 0.2 are used in the analysis. The R spectra are standardized by the characteristic period of the earthquake records, which leads to a much smaller scatter in averaged numerical results. It was found that the most important factor determining R is the ductility. R increases more than linearly with ductility. The energy-dissipating capacity, damping and the post-yield stiffness are the less important factors. The energy dissipating capacity is important only for structures with short period and moderate period (0.3≤T/Tg<5.0). For EPP and ELH models, R for 0.05 damping is 10% to 15% smaller than for 0.02 damping. For EPP and ELH models, greater post-yield stiffness leads to greater R, but the influence of post-yield stiffness is obvious only when the post-yield stiffness is less than 10% of the initial stiffness. By means of statistical regression analysis the relation of the seismic force modification factor R with the natural period of the system and ductility for EPP and ELH models were established for each site and soil condition.

  13. The influence of self-compacting steel fibre reinforced concrete infill on the flexure strength and ductility of masonry walls

    OpenAIRE

    Oliveira, Luiz António Pereira de; Bernardo, Luís Filipe Almeida

    2010-01-01

    This paper presents an experimental study on the influence of longitudinal reinforcement ratio and steel fibre volume in self-compacting concrete infill on the strength and ductility of reinforced masonry walls subjected to flexure. Flexure tests were performed as four-point bending tests on twelve walls. The analysis of the concrete infill contribution to the walls capacity is made considering recent recommendations for steel fibre reinforced concrete design. A ductility...

  14. Development of acceptance criteria and damage tolerance analyzes of the ductile iron insert; Framtagning av acceptanskriterier samt skadetaalighetsanalyser av segjaernsinsatsen

    Energy Technology Data Exchange (ETDEWEB)

    Dillstroem, Peter; Alverlind, Lars; Andersson, Magnus (Inspecta Technology AB (Sweden))

    2010-01-15

    SKB intends to qualify a test system for detection and sizing of defects deemed to be relevant to the ductile iron insert. In support of this qualification, a damage tolerance analysis indicating the current qualification targets, given assumed damage and failure modes. This report describes the damage tolerance analyzes of different types of defects that are considered relevant of the ductile iron insert. The results are reported separately for each test area (zone) and type of insert (BWRs and PWRs)

  15. Interpretation of toughness tests performed on A533, grade B steel in the transition regime. Modelling and numerical analysis; Interpretation des essais de tenacite de l`acier A533, grade B dans le domaine de la transition fragile-ductile. Simulation numerique et modelisation

    Energy Technology Data Exchange (ETDEWEB)

    Eripret, C.

    1994-01-01

    Modelling the fracture behaviour of pressure vessel steels is of major importance for related structural integrity assessments. It is essential to understand how the micromechanisms control the transition between ductile and brittle fracture for predicting geometry effects on transition temperature. To meet this goal, a model has been developed at EDF/R and DD in the framework of local approach to fracture. Its experimental validation has been achieved by analysing toughness tests performed by AEA Technology for a pressure vessel steel in the transition regime. This large data base has evidenced the specimen thickness effects on toughness properties of the material, as well as influence of prior ductile crack growth. Predictions of the model have been compared with experiments, which shows that the transition curve K{sub 1C} = f (T) can be drawn from model predictions and compared with the RCCM or ASME design curve. Substantial safety margins have been exhibited. They are greater for thin specimens (10 mm) than for thicker specimens (230 mm). However, the transition curve in the upper transition region is still underestimated by the model (for temperatures higher than RTNDT + 50 deg C). Improvement should be made to account for important plasticity development and significant crack growth. (author). 30 figs., 10 tabs., 12 refs.

  16. Comparison of High-Temperature Properties and Thermal Shock Resistance of Austempered Ductile Irons (ADI) with Those of Pearlitic Ductile Cast Irons

    Science.gov (United States)

    Ajabshiri, Mehrdad; Sharafi, Shahriar; Moeini, Alireza

    2012-01-01

    High-temperature strength and thermal shock resistance of austempered ductile iron (ADI) in high temperatures because of instability of ausferrite phase has been less interest. The aim of this study is to investigate the tensile properties of ADI and pearlitic ductile cast iron by using the short-time tensile test in high temperatures. Tensile test was conducted in temperatures of 298 K, 673 K, 873 K, and 1073 K (25 °C, 400 °C, 600 °C, and 800 °C). Thermal shock test also was conducted by using the molten lead bath at 1273 K (1000 °C). In this experiment, samples of pearlitic ductile cast iron and ADI were divided in two groups; that after immersing in the molten lead bath for 25 seconds, one group was cooled in the air and other one was quenched in the water. Results showed that strength and thermal shock resistance of ADI samples are higher than those of the pearlitic ductile cast iron.

  17. Effect of Cu, Mo, Si on the content of retained austenite of austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Mi, Y. [Zhejiang Univ., Hangzhou (China). Dept. of Materials Science and Engineering

    1995-05-01

    In this paper, the effects of Cu, Mo, Si contents on the volume fraction of retained austenite of austempered ductile iron (ADI) are analyzed exactly by X-ray diffraction, and the fracture modes of test samples with different volume fraction of retained austenite are investigated by SEM. It is shown that the retained austenite content increases with the content of copper, decreases with the content of molybdenum, and reaches the maximum with a certain content of silicon. When the retained austenite content decreases, the fracture modes of test samples change from ductile fracture to cleavage fracture.

  18. Microstructures and Mechanical Properties of a Wear-Resistant Alloyed Ductile Iron Austempered at Various Temperatures

    Science.gov (United States)

    Cui, Junjun; Chen, Liqing

    2015-08-01

    To further improve the mechanical performance of a new type of alloyed bainitic wear-resistant ductile iron, the effects of the various austempering temperatures have been investigated on microstructure and mechanical behaviors of alloyed ductile iron Fe-3.50C-1.95Si-3.58Ni-0.71Cu-0.92Mo-0.65Cr-0.36Mn (in weight percent). This alloyed ductile iron were firstly austenitized at 1123 K (850 °C) for 1 hour and then austempered in a salt bath at 548 K, 573 K, and 598 K (275 °C, 300 °C, and 325 °C) for 2 hours according to time-temperature-transformation diagram calculated by JMatPro software. The microstructures of austempered wear-resistant ductile irons consist of matrix of dark needle-like ferrite plus bright etching austenite and some amount of martensite and some dispersed graphite nodules. With increasing the austempering temperature, the amount of ferrite decreases in austempered ductile iron, while the amount of austenite and carbon content of austenite increases. There is a gradual decrease in hardness and increase in compressive strength with increasing austempering temperature. The increased austenite content and coarsened austenite and ferrite can lead to a hardness decrease as austempering temperature is increased. The increased compressive strength can be attributed to a decreased amount of martensitic transformation. The alloyed ductile iron behaves rather well wear resistance when the austempering is carried out at 598 K (325 °C) for 2 hours. Under the condition of wear test by dry sand/rubber wheel, the wear mechanisms of austempered ductile irons are both micro-cutting and plastic deformation.

  19. Mechanical Characterization of Nodular Ductile Iron

    Energy Technology Data Exchange (ETDEWEB)

    Springer, H K

    2012-01-03

    The objective of this study is to characterize the strength and fracture response of nodular ductile iron (NDI) and its underlying ferritic matrix phase. Quasistatic and split Hopkinson pressure bar (SHPB) compression tests were performed on NDI and a model material for the NDI matrix phase (Fe-Si alloy). Smooth and notch round bar (NRB) samples were loaded in tension until fracture to determine strain-at-failure with varying stress triaxiality. Multiple tests were performed on each small and large smooth bar samples to obtain fracture statistics with sample size. Fracture statistics are important for initializing simulations of fragmentation events. Johnson-Cook strength models were developed for the NDI and the Fe-Si alloy. NDI strength model parameters are: A = 525 MPa, B = 650 MPa, n = 0.6, and C = 0.0205. The average SHPB experimental strain-rate of 2312/s was used for the reference strain-rate in this model. Fe-Si alloy strength model parameters are: A=560 MPa, B = 625 MPa, n = 0.5, and C = 0.02. The average SHPB experimental strain-rate of 2850/s was used for the reference strain-rate in this model. A Johnson-Cook failure model was developed for NDI with model parameters: D{sub 1} = 0.029, D{sub 2} = 0.44, D{sub 3} = -1.5, and D{sub 4} = D{sub 5} = 0. An exponential relationship was developed for the elongation-at-failure statistics as a function of length-scale with model parameters: S{sub f1} = 0.108, S{sub f2} = -0.00169, and L{sub m} = 32.4 {mu}m. NDI strength and failure models, including failure statistics, will be used in continuum-scale simulations of explosively-driven ring fragmentation. The Fe-Si alloy strength model will be used in mesoscale simulations of spall fracture in NDI, where the NDI matrix phase is captured explicitly.

  20. Investigation on grain size effect in high strain rate ductility of 1100 pure aluminum

    Science.gov (United States)

    Bonora, N.; Bourne, N.; Ruggiero, A.; Iannitti, G.; Testa, G.

    2017-01-01

    The effect of the initial grain size on the material ductility at high strain rates in 1100 pure aluminum was investigated. Dynamic tensile extrusion (DTE) tests, at different impact velocities, were performed. Samples have been annealed at 350°C for different exposure times to induce grain growth. Extruded fragments were soft-recovered and the overall length of the extruded jets was used as a measure of material ductility at high strain rates. Numerical simulation of DTE test at different velocity was performed using the modified Rusinek-Klepaczko constitutive model. Results indicates that, as reported for pure copper, the overall ductility of the aluminum increases when grain size decreases. Numerical simulation results were in quite good agreement with experimental data.

  1. Thin wall ductile iron casting as a substitute for aluminum alloy casting in automotive industry

    Directory of Open Access Journals (Sweden)

    M. Górny

    2009-01-01

    Full Text Available In paper it is presented thin wall ductile iron casting (TWDI as a substitute of aluminium alloy casting. Upper control arm made of ductile iron with wall thickness ranging from 2 – 3.7 mm was produced by inmold process. Structure, mechanical properties and computer simulations were investigated. Structural analysis of TWDI shows pearlitic-ferritic matrix free from chills and porosity. Mechanical testing disclose superior ultimate tensile strength (Rm, yield strength (Rp0,2 and slightly lower elongation (E of TWDI in comparison with forged control arm made of aluminium alloy (6061-T6. Moreover results of computer simulation of static loading for tested control arms are presented. Analysis show that the light-weight ductile iron casting can be loaded to similar working conditions as the forged Al alloy without any potential failures.

  2. Irradiation and inhomogeneity effects on ductility and toughness of (ODS)-7 -13Cr steels

    Energy Technology Data Exchange (ETDEWEB)

    Preininger, D. [Forschungszentrum Karlsruhe GmbH, FZK, Karlsruhe (Germany)

    2007-07-01

    Full text of publication follows: The superimposed effect of irradiation defect and structural inhomogeneity formation on tensile ductility and dynamic toughness of ferritic-martensitic 7-13CrW(Mo)VTa(Nb) and oxide dispersion-strengthened (ODS)-7-13CrWVTa(Ti)- RAFM steels has been examined by work hardening and local stress/strain-induced ductile fracture models. Structural inhomogeneities which strongly promoting plastic instability and localized flow might be formed by the applied fabrication process, high dose irradiation and additionally further during deformation by enhanced local dislocation generation around fine particles or due to slip band formation with localized heating at high impact strain rates {epsilon}'. The work hardening model takes into account superimposed dislocation multiplication from stored dislocations, dispersions and also grain boundaries as well as annihilation by cross-slip. Analytical relations have been deduced from the model describing uniform ductility and ductile upper shelf energy (USE) observed from Charpy-impact testes. Especially, the influence of different irradiation defects like atomic clusters, dislocation loops and coherent chromium-rich {alpha}'- precipitates have been considered together with effects from strain rate as well as irradiation (TI) and test temperature TT. Strengthening by clusters and more pronounced by dislocation loops formed at higher TI>250 deg. C reduces uniform ductility and also distinctly stronger dynamic toughness USE. A superimposed hardening by the {alpha}'- formation in higher Cr containing 9-13Cr steels strongly reduces toughness assisted by a combined grain-boundary embrittlement with reduction of the ductile fracture stress. But that improves work hardening and uniform ductility as observed particularly due to nano-scale Y{sub 2}O{sub 3}- dispersions in ODS-RAFM steels. For ODS- steels additionally the strength-induced reduction of toughness is diminished by a combined

  3. Effects of carbon, nitrogen, and phosphorus on creep rupture ductility of high purity Ni-Cr austenitic steels

    Energy Technology Data Exchange (ETDEWEB)

    Nakazawa, Takanori; Abo, Hideo; Tanino, Mitsuru; Komatsu, Hazime.

    1989-05-01

    Creep rupture ductility becomes one of the important properties of austenitic stainless steels as structural materials for fast breeder reactors. Using high purity nickel-chromium austenitic steels, the effects of carbon, nitrogen, and phosphorus on creep rupture ductility were investigated. Creep rupture tests were conducted at 600deg C and extensive microstructural works were performed. The results were as follows. Rupture strength increases with carbon or nitrogen content. Although the rupture ductility decreases with carbon, change in ductility with nitrogen is small. The ductility loss with carbon is due to the grain boundary embrittlement by carbides. With nitrogen, there is no precipitation during creep. Addition of phosphorus to ultra low carbon and nitrogen steels increases their rupture strength and ductility. Fine precipitates of (Fe,Cr)/sub 2/P are uniformly dispersed in the grains and coarse (Fe,Cr)/sub 2/P also precipitates on the grain boundary during creep. Grain boundary migration occurs extensively and few wedge type cracks are observed in the P containing steels. It is concluded that, from the viewpoint of increasing creep rupture ductility, nitrogen is much more effective than carbon and phosphorus is also beneficial. (author).

  4. The austempering study of alloyed ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Eric, Olivera [Institute of Nuclear Sciences ' Vinca' , P.O. Box 522, 11001 Belgrade (Serbia and Montenegro)]. E-mail: oliverae@vin.bg.ac.yu; Jovanovic, Milan [Institute of Nuclear Sciences ' Vinca' , P.O. Box 522, 11001 Belgrade (Serbia and Montenegro); Sid-baranin, Leposava [University of Novi Sad, Faculty of Technical Sciences, Novi Sad (Serbia and Montenegro); Rajnovic, Dragan [University of Novi Sad, Faculty of Technical Sciences, Novi Sad (Serbia and Montenegro); Zec, Slavica [Institute of Nuclear Sciences ' Vinca' , P.O. Box 522, 11001 Belgrade (Serbia and Montenegro)

    2006-07-01

    Austempered ductile iron (ADI) proved to be an excellent material as it possesses attractive properties: high strength, ductility and toughness are combined with good wear resistance and machinability. These properties can be achieved upon adequate heat treatment which yields optimum microstructure for a given chemical composition. In this paper an investigation has been conducted on ADI alloyed with 0.45%Cu and austempered in a range of times and temperatures. The microstructure and fracture mode developed throughout these treatments have been identified by means of light and scanning electron microscopy and X-ray diffraction analysis. It was shown that strength, elongation and impact energy strongly depend on amounts of bainitic ferrite and retained austenite. Based on these results an optimal processing window has been established.

  5. A review of macroscopic ductile failure criteria.

    Energy Technology Data Exchange (ETDEWEB)

    Corona, Edmundo; Reedlunn, Benjamin

    2013-09-01

    The objective of this work was to describe several of the ductile failure criteria com- monly used to solve practical problems. The following failure models were considered: equivalent plastic strain, equivalent plastic strain in tension, maximum shear, Mohr- Coulomb, Wellman's tearing parameter, Johnson-Cook and BCJ MEM. The document presents the main characteristics of each failure model as well as sample failure predic- tions for simple proportional loading stress histories in three dimensions and in plane stress. Plasticity calculations prior to failure were conducted with a simple, linear hardening, J2 plasticity model. The resulting failure envelopes were plotted in prin- cipal stress space and plastic strain space, where the dependence on stress triaxiality and Lode angle are clearly visible. This information may help analysts select a ductile fracture model for a practical problem and help interpret analysis results.

  6. Microstructural Characterization of Nodular Ductile Iron

    Energy Technology Data Exchange (ETDEWEB)

    Springer, H K

    2012-01-03

    The objective of this study is to quantify the graphite particle phase in nodular ductile iron (NDI). This study provides the basis for initializing microstructure in direct numerical simulations, as part of developing microstructure-fracture response models. The work presented here is a subset of a PhD dissertation on spall fracture in NDI. NDI is an ideal material for studying the influence of microstructure on ductile fracture because it contains a readily identifiable second-phase particle population, embedded in a ductile metallic matrix, which serves as primary void nucleation sites. Nucleated voids grow and coalesce under continued tensile loading, as part of the micromechanisms of ductile fracture, and lead to macroscopic failure. For this study, we used 2D optical microscopy and quantitative metallography relationships to characterize the volume fraction, size distribution, nearest-neighbor distance, and other higher-order metrics of the graphite particle phase. We found that the volume fraction was {Phi} = 0.115, the average particle diameter was d{sub avg} = 25.9 {mu}m, the Weibull shape and scaling parameters were {beta} = 1.8 and {eta} = 29.1 {mu}m, respectively, the (first) nearest neighbor distance was L{sub nn} = 32.4 {mu}m, the exponential coefficients for volume fraction fluctuations was A{sub {Phi}} = 1.89 and B{sub {Phi}} = -0.59, respectively. Based on reaching a coefficient-of-variation (COV) of 0.01, the representative volume element (RVE) size was determined to be 8.9L{sub nn} (288 {mu}m).

  7. Improvement of the extended finite element method for ductile crack growth

    Energy Technology Data Exchange (ETDEWEB)

    Pourmodheji, R. [Department of Mechanical Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Mashayekhi, M., E-mail: mashayekhi@cc.iut.ac.ir [Department of Mechanical Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of)

    2012-08-15

    The continuum damage mechanics (CDM) model is added to the extended finite element method (XFEM) to provide a model of ductile crack growth. In this model, the criterion for crack growth in the evaluation of ductile materials is the critical damage parameter obtained from continuum damage mechanics. Numerical implementation of the CDM-XFEM model was used to simulate crack growth modeling in comparison with experimental results, and the results are presented in this paper. The CDM-XFEM model was experimentally validated by the ductile damage evolution measured in A533B1 steel through three-point bending and compact tension tests. The identification of damage parameters was performed under various conditions. The critical load at crack growth initiation, the ductile behavior of cracks and the fracture toughness, J{sub Ic}, were also predicted with the CDM-XFEM model simulations. The results confirm the potential of the CDM-XFEM model for predicting crack growth in ductile materials. Using the proposed model, crack propagation has been simulated within two examples; center inclined crack and single edged notched beam for A533B1 steel.

  8. Effects of Silicon on Mechanical Properties and Fracture Toughness of Heavy-Section Ductile Cast Iron

    Directory of Open Access Journals (Sweden)

    Liang Song

    2015-01-01

    Full Text Available The effects of silicon (Si on the mechanical properties and fracture toughness of heavy-section ductile cast iron were investigated to develop material for spent-nuclear-fuel containers. Two castings with different Si contents of 1.78 wt.% and 2.74 wt.% were prepared. Four positions in the castings from the edge to the center, with different solidification cooling rates, were chosen for microstructure observation and mechanical properties’ testing. Results show that the tensile strength, elongation, impact toughness and fracture toughness at different positions of the two castings decrease with the decrease in cooling rate. With an increase in Si content, the graphite morphology and the mechanical properties at the same position deteriorate. Decreasing cooling rate changes the impact fracture morphology from a mixed ductile-brittle fracture to a brittle fracture. The fracture morphology of fracture toughness is changed from ductile to brittle fracture. When the Si content exceeds 1.78 wt.%, the impact and fracture toughness fracture morphology transforms from ductile to brittle fracture. The in-situ scanning electronic microscope (SEM tensile experiments were first used to observe the dynamic tensile process. The influence of the vermicular and temper graphite on fracture formation of heavy section ductile iron was investigated.

  9. A new method for chill and shrinkage control in ladle treated ductile iron

    Institute of Scientific and Technical Information of China (English)

    Torbj(o)rn Skaland

    2006-01-01

    The paper is undertaken with the objective of describing a new method for treating ductile cast iron in a ladle process, where the main objective is to minimize formation of eutectic carbides and shrinkage porosity during solidification. The suppression of carbide formation is associated with the nucleating properties of the nodularizer and inoculant alloys. By nucleating properties it is understood the number and potency of nuclei formed by an alloy addition. The nodularizer and inoculant additions also influence ductile iron solidification shrinkage. Some alloys may give good protection against shrinkage while others tend to promote more shrinkage.The use of vanous rare earth elements is found to have a pronounced impact on these conditions. It has been discovered that the use of pure lanthanum as the primary rare earth source in the magnesium ferrosilicon nodularizer surprisingly further improves the performance of the ductile iron ladle treatment method compared to similar methods using cerium or mishmetal bearing nodularizers. The nucleating properties are substantially improved and the risk for carbides (chill) and shrinkage formation in the sandwich or tundish ladle treated ductile iron is then minimized.The paper describes this new ladle treatment concept in detail, and gives examples from successful testing of the new nodularizing technology and how it simultaneously affects and minimizes critical ductile iron chill and shrinkage tendencies.

  10. Effects of homogenisation treatment on microstructure and hot ductility of aluminium alloy 6063

    Energy Technology Data Exchange (ETDEWEB)

    Couto, K.B.S.; Claves, S.R.; Geetruyden, W.H. van; Misiolek, W.Z.; Goncalves, M.

    2005-02-15

    Several homogenisation treatments were applied to direct chill (DC) cast ingots of aluminium alloy 6063, in order to analyse the resulting microstructures developed from these diverse conditions and their effects on the hot ductility of this alloy. Imaging was performed using scanning electron microscopy (SEM) and a focused ion beam (FIB) instrument. These techniques identified variations in distribution and morphology of second phase particles (AlFeSi and Mg{sub 2}Si). FIB results for the various AlFeSi particles correctly identify their shapes in three dimensions (3D). The particles were identified by energy dispersive spectroscopy (EDS) in the SEM, and by X-ray diffraction (XRD) for bulk samples. Hot tensile testing (HTT) was conducted between 470 and 600 deg C to asses the hot ductility for each condition. The inferior ductility of as cast samples was due to the poor bond strength of the {beta} AlFeSi phase at the grain boundaries. Homogenised samples, which contain {alpha} AlFeSi, exhibited improved ductility. Samples that were water quenched following homogenisation were absent of Mg{sub 2}Si precipitates, when these elements remained in solid solution. These exhibited the highest ductility. (Author)

  11. Stacking faults in austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Hermida, J.D. [CNEA, San Martin (Argentina). Dept. de Materiales

    1996-06-01

    During last decade, Austempered Ductile Iron (ADI) has been successfully used as an acceptable replacement material for steel in many applications, due to the relatively high strength and reasonable ductility obtained. These properties are the result of the special microstructure exhibited by this material at the end of the upper bainite reaction: ferrite platelets surrounded by high carbon stabilized austenite. However, at the beginning of the austempering treatment, the existence of interdendritic low carbon austenite is revealed by its transformation to martensite when cooling the sample or during subsequent deformation. The completion of the upper bainite reaction is of decisive importance to mechanical properties because the remaining martensite reduces ductility. It was observed that the rate of the upper bainite reaction is governed by the carbon content difference between the low and high carbon austenites. The carbon content is obtained by the lattice parameter measurement, because there exists a known expression that relates both magnitudes. Several works have used X-ray diffraction to measure the lattice parameter and phase concentrations as a function of austempering time. In these works, the lattice parameters were obtained directly from the {l_brace}220{r_brace} and {l_brace}311{r_brace} peaks position. The purpose of this work is to show more precise lattice parameters measurement and, very closely related to this, the existence of stacking faults in austenite, even at times within the processing window.

  12. Ductile-Phase-Toughened Tungsten for Plasma-Facing Materials

    Science.gov (United States)

    Cunningham, Kevin Hawkins

    A variety of processing approaches were employed to fabricate ductile-phase-toughened (DPT) tungsten (W) composites. Mechanical testing and analytical modeling were used to guide composite development. This work provides a basis for further development of W composites to be used in structural divertor components of future fusion reactors. W wire was tested in tension, showing significant ductility and strength. Coatings of copper (Cu) or tungsten carbide (WC) were applied to the W wire via electrodeposition and carburization, respectively. Composites were fabricated using spark plasma sintering (SPS) to consolidate W powders together with each type of coated W wire. DPT behavior, e.g. crack arrest and crack bridging, was not observed in three-point bend testing of the sintered composites. A laminate was fabricated by hot pressing W and Cu foils together with W wires, and subsequently tested in tension. This laminate was bonded via hot pressing to thick W plate as a reinforcing layer, and the composite was tested in three-point bending. Crack arrest was observed along with some fiber pullout, but significant transverse cracking in the W plate confounded further fracture toughness analysis. The fracture toughness of thin W plate was measured in three-point bending. W plates were brazed with Cu foils to form a laminate. Crack arrest and crack bridging were observed in three-point bend tests of the laminate, and fracture resistance curves were successfully calculated for this DPT composite. An analytical model of crack bridging was developed using the basis described by Chao in previous work by the group. The model uses the specimen geometry, matrix properties, and the stress-displacement function of a ductile reinforcement ("bridging law") to calculate the fracture resistance curve (R-curve) and load-displacement curve (P-D curve) for any test specimen geometry. The code was also implemented to estimate the bridging law of an arbitrary composite using R-curve data

  13. Ductile flow of methane hydrate

    Science.gov (United States)

    Durham, W.B.; Stern, L.A.; Kirby, S.H.

    2003-01-01

    Compressional creep tests (i.e., constant applied stress) conducted on pure, polycrystalline methane hydrate over the temperature range 260-287 K and confining pressures of 50-100 MPa show this material to be extraordinarily strong compared to other icy compounds. The contrast with hexagonal water ice, sometimes used as a proxy for gas hydrate properties, is impressive: over the thermal range where both are solid, methane hydrate is as much as 40 times stronger than ice at a given strain rate. The specific mechanical response of naturally occurring methane hydrate in sediments to environmental changes is expected to be dependent on the distribution of the hydrate phase within the formation - whether arranged structurally between and (or) cementing sediments grains versus passively in pore space within a sediment framework. If hydrate is in the former mode, the very high strength of methane hydrate implies a significantly greater strain-energy release upon decomposition and subsequent failure of hydrate-cemented formations than previously expected.

  14. Neutron irradiation effects on the ductile-brittle transition of ferritic/martensitic steels

    Energy Technology Data Exchange (ETDEWEB)

    Klueh, R.L.; Alexander, D.J. [Oak Ridge National Lab., TN (United States)

    1997-08-01

    Ferritic/martensitic steels such as the conventional 9Cr-1MoVNb (Fe-9Cr-1Mo-0.25V-0.06Nb-0.1C) and 12Cr-1MoVW (Fe-12Cr-1Mo-0.25V-0.5W-0.5Ni-0.2C) steels have been considered potential structural materials for future fusion power plants. The major obstacle to their use is embrittlement caused by neutron irradiation. Observations on this irradiation embrittlement is reviewed. Below 425-450{degrees}C, neutron irradiation hardens the steels. Hardening reduces ductility, but the major effect is an increase in the ductile-brittle transition temperature (DBTT) and a decrease in the upper-shelf energy, as measured by a Charpy impact test. After irradiation, DBTT values can increase to well above room temperature, thus increasing the chances of brittle rather than ductile fracture.

  15. Transition temperature and fracture mode of as-castand austempered ductile iron.

    Science.gov (United States)

    Rajnovic, D; Eric, O; Sidjanin, L

    2008-12-01

    The ductile to brittle transition temperature is a very important criterion that is used for selection of materials in some applications, especially in low-temperature conditions. For that reason, in this paper transition temperature of as-cast and austempered copper and copper-nickel alloyed ductile iron (DI) in the temperature interval from -196 to +150 degrees C have been investigated. The microstructures of DIs and ADIs were examined by light microscope, whereas the fractured surfaces were observed by scanning electron microscope. The ADI materials have higher impact energies compared with DIs in an as-cast condition. In addition, the transition curves for ADIs are shifted towards lower temperatures. The fracture mode of Dls is influenced by a dominantly pearlitic matrix, exhibiting mostly brittle fracture through all temperatures of testing. By contrast, with decrease of temperature, the fracture mode for ADI materials changes gradually from fully ductile to fully brittle.

  16. Influence of Technological Parameters of Furane Mixtures on Shrinkage Creation in Ductile Cast Iron Castings

    Directory of Open Access Journals (Sweden)

    Vasková I.

    2014-10-01

    Full Text Available Ductile cast iron (GS has noticed great development in last decades and its boom has no analogue in history humankind. Ductile iron has broaden the use of castings from cast iron into areas, which where exclusively domains for steel castings. Mainly by castings, which weight is very high, is the propensity to shrinkage creation even higher. Shrinkage creation influences mainly material, construction of casting, gating system and mould. Therefore, the main realized experiment was to ascertain the influence of technological parameters of furane mixture on shrinkage creation in castings from ductile iron. Together was poured 12 testing items in 3 moulds forto determine and compare the impact of various technological parameters forms the propensity for shrinkage in the casting of LGG.

  17. Development of thermal simulation system for heavy section ductile iron solidification

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    A new reliable thermal simulation system for studying solidification of heavy section ductile iron has been developed using computer feedback control and artificial intelligent methods. Results of idle test indicate that the temperature in the system responses exactly to the inputted control data and the temperature control error is less than ± 0.5 %. It is convenient to simulate solidification of heavy section ductile iron using this new system. Results of thermal simulation experiments show that the differences in nodularity and number of graphite nodule per unit area in the thermal simulation specimen and the actual heavy section block is less than 5 % and 10 %, respectively.

  18. Effect of silicon content and defects on the lifetime of ductile cast iron

    Directory of Open Access Journals (Sweden)

    Alhussein Akram

    2014-06-01

    Full Text Available In this work, the influence of microstructure on the mechanical properties has been studied for different grades of ferritic ductile cast iron. Mechanical tests were carried out and the effect of silicon on the resistance of material was well noticed. An increasing silicon content increases the strength and decreases the ductility of material. The lifetime and endurance limit of material were affected by the presence of defects in material and microstructure heterogeneity. Metallurgical characterizations showed that the silicon was highly segregated around graphite nodules which leads to the initiation of cracks. The presence of defects causes the stress concentration and leads to the initiation and propagation of cracks.

  19. Fabrication of a 2014Al-SiC/2014Al Sandwich Structure Composite with Good Tensile Strength and Ductility

    Science.gov (United States)

    Zhu, Xian; Zhao, Yu-Guang; Wang, Hui-Yuan; Wang, Zhi-Guo; Wu, Min; Pei, Chang-hao; Chen, Chao; Jiang, Qi-Chuan

    2016-11-01

    A sandwich structure laminate composed of a ductile 2014Al inter-layer and two nanoscale SiC reinforced 2014Al (SiC/2014Al) composite outer layers was successfully fabricated through the combination of powder metallurgy and hot rolling. The ductile 2014Al inter-layer effectively improved the processability of the sandwiched laminates. Tensile test revealed that the yield strength and ultimate tensile strength of the sandwiched laminate were 287 and 470 MPa, respectively, compared with 235 and 425 MPa for monolithic 2014Al. The good performance of the sandwiched laminate results from the strong bonding between the SiC/2014Al composites layer and the ductile 2014Al layer. Thus, the sandwich structure with a composite surface and ductile core is effective for increasing the strength and toughness of composite laminates.

  20. Fabrication of a 2014Al-SiC/2014Al Sandwich Structure Composite with Good Tensile Strength and Ductility

    Science.gov (United States)

    Zhu, Xian; Zhao, Yu-Guang; Wang, Hui-Yuan; Wang, Zhi-Guo; Wu, Min; Pei, Chang-hao; Chen, Chao; Jiang, Qi-Chuan

    2016-09-01

    A sandwich structure laminate composed of a ductile 2014Al inter-layer and two nanoscale SiC reinforced 2014Al (SiC/2014Al) composite outer layers was successfully fabricated through the combination of powder metallurgy and hot rolling. The ductile 2014Al inter-layer effectively improved the processability of the sandwiched laminates. Tensile test revealed that the yield strength and ultimate tensile strength of the sandwiched laminate were 287 and 470 MPa, respectively, compared with 235 and 425 MPa for monolithic 2014Al. The good performance of the sandwiched laminate results from the strong bonding between the SiC/2014Al composites layer and the ductile 2014Al layer. Thus, the sandwich structure with a composite surface and ductile core is effective for increasing the strength and toughness of composite laminates.

  1. Bending Fatigue Strength of Austempered Ductile Iron Spur Gears

    Science.gov (United States)

    Yamanaka, Masashi; Tamura, Ryo; Inoue, Katsumi; Narita, Yukihito

    This paper deals with an experimental evaluation of bending fatigue strength for austempered ductile iron (ADI) spur gears. The module is 2.5 and the number of teeth is 26 in the test gears. The material of the test gears corresponds to Japan Industrial Standard (JIS) FCAD1100-15. Some gears are processed by one of two types of fine particle bombarding (FPB). The surface roughness is slightly increased by FPB. The obtained strengths are 623 MPa for the as-austempered gears, and 1011 and 1085 MPa for the gears after FPB. The strength is expressed by the fillet stress level, which is calculated by FEM. The strength of a gear with the same dimensions made of carburized SCr420H alloy steel is 1205 MPa, and the strength of the ADI gear is approximately half that of the carburized steel gear. The FPB process has a significant effect on the ADI gear, improving its strength by 62-74%.

  2. Thermomechanical treatment of austempered ductile iron

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The production of lightweight ferrous castings with increased strength properties became unavoidable hter aluminum and magnesium castings. The relatively new ferrous casting alloy ADI offers promising strength prospects, and the thermo-mechanical treatment of ductile iron may suggest a new fluence of thermomechanical treatment,either by ausforming just after quenching and before the onset of austempering reaction or by cold rolling after of this work, ausforming of ADI up to 25% reduction in height during a rolling operation was found to add a mechanical processing component compared to the conventional ADI heat treatment, thus increasing the rate ics of ausferrite formation was studied using both metallographic as well as XRD-techniques. The effect of ausforming on strength was quite dramatic (up to 70% and 50% increase in the yield and ultimate strength respectively). A mechanism involving both a refined microstructural scale and an elevated dislocation density was suggested. Nickel eformation is necessary to alleviate the deleterious effect of alloy segregation on ductility.luence of cold rolling (CR) on the mechanical properties and structural characteristics ofADI wasinvestigated. The variation in properties was related to the amount of retained austenite nsformation. In the course of tensile deformation of ADI, transformation induced plasticity (TRIP) takes place, indicated by the increase of the instantaneous value of strain-hardening exponent with o partial transformation of γr to martensite under the CR strain. Such strain-induced transformation resulted in higher amounts of mechanically generated therefore increased, while ductility and impact toughness decreased with increasing CR reduction.

  3. Ductility Enhancement of Molybdenum Phase by Nano-sizedd Oxide Dispersions

    Energy Technology Data Exchange (ETDEWEB)

    Bruce Kang

    2008-07-31

    The present research is focused on ductility enhancement of molybdenum (Mo) alloys by adding nano-sized oxide particles to the alloy system. The research approach includes: (1) determination of microscopic mechanisms responsible for the macroscopic ductility enhancement effects through atomistic modeling of the metal-ceramic interface; (2) subsequent computer simulation-aided optimization of composition and nanoparticle size of the dispersion for improved performance; (3) synthesis and characterization of nanoparticle dispersion following the guidance from atomistic computational modeling analyses (e.g., by processing a small sample of Mo alloy for evaluation); and (4) experimental testing of the mechanical properties to determine optimal ductility enhancement.Through atomistic modeling and electronic structure analysis using full-potential linearized muffin-tin orbital (FP-LMTO) techniques, research to date has been performed on a number of selected chromium (Cr) systems containing nitrogen (N) and/or magnesium oxide (MgO) impurities. The emphasis has been on determining the properties of the valence electrons and the characteristics of the chemical bonds they formed. It was found that the brittle/ductile behavior of this transitional metal system is controlled by the relative population of valence charges: bonds formed by s valence electrons yield metallic, ductile behavior, whereas bonds formed by d valence electrons lead to covalent, brittle behavior. The presence of valence bands from impurities also affects the metal bonding, thereby explaining the detrimental and beneficial effects induced by the inclusion of N impurities and MgO dispersions. These understandings are useful for optimizing ductility enhancement effects on the dispersion materials.

  4. The Nature of the Tensile Fracture in Austempered Ductile Iron with Dual Matrix Microstructure

    Science.gov (United States)

    Kilicli, Volkan; Erdogan, Mehmet

    2010-02-01

    The tensile fracture characteristics of austempered ductile irons with dual matrix structures and different ausferrite volume fractions have been studied for an unalloyed ductile cast iron containing (in wt.%) 3.50 C, 2.63 Si, 0.318 Mn, and 0.047 Mg. Specimens were intercritically austenitized (partially austenitized) in two phase region (α + γ) at various temperatures for 20 min and then quenched into a salt bath held at austempering temperature of 365 °C for various times and then air cooled to room temperature to obtain various ausferrite volume fractions. Conventionally austempered specimens with fully ausferritic matrix and unalloyed as-cast specimens having fully ferritic structures were also tested for comparison. In dual matrix structures, results showed that the volume fraction of proeutectoid ferrite, new (epitaxial) ferrite, and ausferrite [bainitic ferrite + high-carbon austenite (stabilized or transformed austenite)] can be controlled to influence the strength and ductility. Generally, microvoids nucleation is initiated at the interface between the graphite nodules and the surrounding ferritic structure and at the grain boundary junctions in the fully ferritic microstructure. Debonding of the graphite nodules from the surrounding matrix structure was evident. The continuity of the ausferritic structure along the intercellular boundaries plays an important role in determining the fracture behavior of austempered ductile iron with different ausferrite volume fractions. The different fracture mechanisms correspond to the different levels of ausferrite volume fractions. With increasing continuity of the ausferritic structure, fracture pattern changed from ductile to moderate ductile nature. On the other hand, in the conventionally austempered samples with a fully ausferritic structure, the fracture mode was a mixture of quasi-cleavage and a dimple pattern. Microvoid coalescence was the dominant form of fracture in all structures.

  5. A comparison of analytical methods with experimental data for earthquake ductility assessment

    Energy Technology Data Exchange (ETDEWEB)

    Adelson, B.L.; Steinmetz, R.L.

    1983-05-01

    A two-part study was conducted to help evaluate analytical methods used to assess the ductile behavior of offshore structures subjected to severe earthquake ground motion. Part I of the study consisted of a comparison between analytical time-history responses predicted using the Inelastic Tower Response Analysis (INTRA) program and experimental data gathered during a shake-table experiment performed by the University of California at Berkeley in March 1981. The experiment involved a series of tests on a scaled, two-dimensional model of a prototype offshore platform subjected to various levels of simulated ground motion. Part II of the study consisted of a comparison between the ductile behavior predicted using simplified analysis methods (static pushover and impulse velocity) and the ductile behavior demonstrated by the experimental and analytical time-history results. Results of Part I indicated that the analytical time-history analyses predicted within reasonable accuracy the response of the test structure as measured during the experiment. The results of Part II demonstrated that the simplified methods produce conservative estimates of the test structure's energy absorption capacity and ductile behavior during intense ground motion.

  6. Flexural strength and ductility of reinforced concrete beams

    OpenAIRE

    Kwan, AKH; Ho, JCM; Pam, HJ

    2002-01-01

    In the design of reinforced concrete beams, especially those made of high-strength concrete and those in earthquake-resistant structures, both the flexural strength and ductility need to be considered. From the numerical results obtained in a previous study on the post-peak behaviour and flexural ductility of reinforced concrete beams, the interrelation between the flexural strength and the flexural ductility that could be simultaneously achieved was evaluated and plotted in the form of chart...

  7. Supporting the model of ductile iron dendritic solidification

    Energy Technology Data Exchange (ETDEWEB)

    Santos, H.M.C.M. [Porto Univ. (Portugal). Metall. and Mater. Dept.; Pinto, A.M.P. [Minho Univ. (Portugal). Mechanical Engineering Dept.; Jacinto, M.C.P.L. [Porto Polytechnic Inst. and INEGI, Porto (Portugal). Mechanical Engineering Dept.; Sa, C.P.M. [Porto Univ. (Portugal). Materials Center

    2000-08-01

    Microsegregation in ductile iron is generally accepted as modelled by a regular pattern: the graphite promoter elements are assumed to concentrate in the neighborhood of the graphite nodules and the carbide forming elements in the eutectic cell boundaries. The authors have conducted several microanalyses in several ductile irons and concluded that the microsegregation pattern does not agree with this model but supports the mechanism of dendritic ductile iron solidification. (orig.)

  8. Neural Network Analysis of Tensile Strength of Austempered Ductile Iron

    OpenAIRE

    Z. Ławrynowicz; S. Dymski; M. Trepczyńska - Łent; T. Giętka

    2007-01-01

    The neural technique was applied to the analysis of the ultimate tensile strength and additionally the yield strength of austempered ductile iron (ADI). Austempered ductile iron is an excellent material and it possesses attractive properties as high strength, ductility and toughness. This paper begins with an introduction to neural networks and demonstrates the ability of the method to investigate new phenomena in cases where the information cannot be accessed experimentally. The model allows...

  9. Polyurethane coating for ductile iron pipes

    Directory of Open Access Journals (Sweden)

    WANG En-qing

    2006-05-01

    Full Text Available A special polyurethane coating designed for ductile iron pipe was developed. The effects of the ingredients on properties, such as viscosity, flow leveling, solidification-rate, adhesion and hardness, were researched. It was then analyzed in what ways the technical parameters, such as temperature and pressure, influence the coat quality. The results showed that the molar ratio and synthesizing conditions must be strictly controlled to obtain suitable pre-polymer viscosity by adjusting the formula ratio of the B component, satisfactory mechanical properties and cure rate can be obtained and bubbles in the coat can be avoided.

  10. Ductile alloys for sealing modular component interfaces

    Energy Technology Data Exchange (ETDEWEB)

    Marra, John J.; Wessell, Brian J.; James, Allister W.; Marsh, Jan H.; Gear, Paul J.

    2017-08-08

    A vane assembly (10) having: an airfoil (12) and a shroud (14) held together without metallurgical bonding there between; a channel (22) disposed circumferentially about the airfoil (12), between the airfoil (12) and the shroud (14); and a seal (20) disposed in the channel (22), wherein during operation of a turbine engine having the vane assembly (10) the seal (20) has a sufficient ductility such that a force generated on the seal (20) resulting from relative movement of the airfoil (12) and the shroud (14) is sufficient to plastically deform the seal (20).

  11. Ductile Damage Evolution and Strain Path Dependency

    Science.gov (United States)

    Tasan, C. C.; Hoefnagels, J. M. P.; Peerlings, R. H. J.; Geers, M. G. D.; ten Horn, C. H. L. J.; Vegter, H.

    2007-04-01

    Forming limit diagrams are commonly used in sheet metal industry to define the safe forming regions. These diagrams are built to define the necking strains of sheet metals. However, with the rise in the popularity of advance high strength steels, ductile fracture through damage evolution has also emerged as an important parameter in the determination of limit strains. In this work, damage evolution in two different steels used in the automotive industry is examined to observe the relationship between damage evolution and the strain path that is followed during the forming operation.

  12. Ductile fracture assessment using parameters from small specimens

    Energy Technology Data Exchange (ETDEWEB)

    Talja, H. [VTT Manufacturing Technology, Espoo (Finland)

    1998-12-31

    The topic of this thesis is the computational aspects in the assessment of ductile failure in metals. The first part briefly describes the micromechanics of ductile crack growth and methods for assessing it. The `classic` approach to describe material behaviour using fracture mechanics is summarised. The limitations of the one parameter approach based on the stress intensity factor K or the J- integral are described. Attempts to extend the application field of fracture mechanics parameters by introducing triaxility or constraint parameters are also presented. Different local approach methodologies are summarised. Special attention is paid to the modified Gurson model, which is based on micro-mechanical studies of void initiation, growth and coalescence. The main part of the work consists of numerical analyses with the modified Gurson model. The parameters of the model are first determined by matching tensile test results by finite element analysis, and then applied to J-R curve prediction. This methodology is applied to several reactor pressure vessel materials: A533B, 20 MnMoNi 5 5 and austenitic VVER 440 cladding. As a result, the applicability of different specimen types for the parameter determination of the modified Gurson model has been evaluated. Because a combination of experimental and numerical work is needed, it proved to be most feasible to use specimens which can be simulated with two-dimensional or axisymmetric finite element models. Further, a practical way to treat anisotropic material behaviour using the modified Gurson model by using separate parameter sets for different orientations has been proposed and verified. The correspondence between the observed scatters in tensile and fracture mechanical test results has been examined. Best agreement was obtained fitting the scatter of tensile tests by varying the values of initial parameters. Reasons for apparently higher ductility measured from sub-sized than standard size tensile specimens were

  13. Recent development of ductile cast iron production technology in China

    Institute of Scientific and Technical Information of China (English)

    Cai Qizhou; Wei Bokang

    2008-01-01

    Recent progress in the production and technology of ductile cast iron castings in China is reviewed.The manufacture and process control of as-cast ductile iron are discussed.The microstructure.properties and application of partial austenitization normalizing ductile iron and austempered duclile iron(ADI)are briefly depicted.The new development of duclile iron production techniques,such as cored-wire injection(wire-feeding nodularization)process,tundish cover ladle nodularizing process,horizontal continuous casting,and EPC process (lost foam)for ductile iron castings,etc.,are summarized.

  14. The effects of steel fibre reinforced concrete on system ductility

    Directory of Open Access Journals (Sweden)

    Yilmaz, U. S.

    2007-03-01

    Full Text Available Steel fibre-reinforced concrete is being used extensively today in both field applications and experimental studies on concrete strength and ductility. The state of passive confinement generated by the fibre delays cracking and enhances ductility. The present paper reports on both experimental and analytical studies. In the former, a series of 16 steel-fibre reinforced concrete prismatic specimens were subjected to axial loads and the respective axial load-unit strain diagrams were subsequently plotted to determine the effect of steel fibres on reinforced concrete column ductility. Secondly, an analytical study was run to determine the additional ductility accruing to a frame system when steel fibres are included in the concrete. Analytical models were generated for 16 two-storey, single-span reinforced concrete frames. The columns in these frames were designed to the same characteristics as the specimens used in the experimental tests. Non-linear static (pushover analyses were performed for each frame to obtain load-displacement curves and determine the effect of steel fibres on reinforced concrete column ductility.El hormigón reforzado con fibra de acero se emplea actualmente tanto en obra como en los trabajos experimentales para estudiar la resistencia mecánica y ductilidad del hormigón. El estado de confinamiento pasivo producido por la fibra retrasa la fisuración y aumenta la ductilidad. El presente trabajo es de índole tanto experimental como analítica. En primer lugar, en la parte experimental se aplica una fuerza axial a 16 probetas prismáticas (160 x 160 x 840 mm de hormigón reforzado con fibra de acero para determinar su comportamiento, obteniéndose las curvas de fuerza axial-deformación unitaria correspondientes a partir de los resultados observados. A partir de una evaluación de dichos resultados experimentales, se determina el efecto que ejercen las fibras de acero sobre la ductilidad de las probetas de hormigón armado

  15. A multiscale approach for the deformation mechanism in pearlite microstructure: Atomistic study of the role of the heterointerface on ductility

    Energy Technology Data Exchange (ETDEWEB)

    Shimokawa, Tomotsugu, E-mail: simokawa@se.kanazawa-u.ac.jp [School of Mechanical Engineering, Kanazawa University, Ishikawa 920-1192 (Japan); Oguro, Takuma [Division of Mechanical Science and Engineering, Kanazawa University, Ishikawa 920-1192 (Japan); Tanaka, Masaki; Higashida, Kenji [Department of Materials Science and Engineering, Kyushu University, Fukuoka 819-0395 (Japan); Ohashi, Tetsuya [Department of Mechanical Engineering, Kitami Institute of Technology, Hokkaido 090-8507 Japan (Japan)

    2014-03-01

    The role of the ferrite/cementite heterointerface on the mechanical properties of heavily-drawn-pearlitic steel is investigated via tensile deformation tests of multilayered composite models with brittle and ductile virtual materials in a two-dimensional triangle-lattice system by using molecular dynamics simulations. The interface strength is controlled by introducing a heterointerface potential. The dominant role of heterointerface on the mechanical properties of multilayered composite models is influenced by the interface strength. In case of weak interface strength, the heterointerface acts as a strong barrier to dislocation motion in the ductile phase; hence, the multilayered composite model shows high strength but extremely low ductility. This tendency corresponds well to that of as-drawn pearlitic steel with cementite decomposition. In case of strong interface strength, the heterointerface acts as a dislocation source of the brittle phase by dislocation transmission through the heterointerface from the ductile to brittle phase; hence, the multilayered composite model shows good ductility with a small decrease in strength. This tendency corresponds well to annealed pearlitic steel recovered from cementite decomposition. These results suggest that cementite decomposition decreases the plastic deformation potential of the heterointerface. The conditions necessary for the heterointerface to simultaneously exhibit high strength and ductility are discussed on the basis of the results of atomic simulations.

  16. Construction-friendly ductile shear joints for precast concrete panels

    DEFF Research Database (Denmark)

    Sørensen, Jesper Harrild; Hoang, Linh Cao; Fischer, Gregor

    2015-01-01

    The scope of this paper is the shear capacity of in-situ cast joints between precast concrete panels. Current practice with vertical lowering of the wall panels experiences difficulties in the assembly phase, since the traditional U-bar connection requires an overlap in a horizontal plane to allow...... a construction-friendly design with U-bars overlapping in the same plane as the panel itself. The design allows for a trouble-free vertical lowering of the panels without pre or post processing of the preinstalled reinforcement loops. Furthermore, an overall more ductile behavior of the joint is obtained....... The solution is tested in a push-off experimental setup and the influence of important geometric parameters of the keyed shear joint is investigated. The first peak load carrying capacity is assessed using plasticity models, and the failure modes are identified by the use of digital image correlation...

  17. Modelling of damage development and ductile failure in welded joints

    DEFF Research Database (Denmark)

    Nielsen, Kim Lau

    This thesis focuses on numerical analysis of damage development and ductile failure in welded joints. Two types of welds are investigated here. First, a study of the localization of plastic flow and failure in aluminum sheets, welded by the relatively new Friction Stir (FS) Welding method, has been...... conducted ([P1], [P2], [P7]-[P9]). The focus in the thesis is on FS-welded 2xxx and 6xxx series of aluminum alloys, which are attractive, for example, to the aerospace industry, since the 2024 aluminum in particular, is typically classified as un-weldable by conventional fusion welding techniques. Secondly......, a study of the damage development in Resistance SpotWelded joints, when subject to the commonly used static shear-lab or cross-tension testing techniques, has been carried out ([P3]-[P6]). The focus in thesis is on the Advanced High Strength Steels, Dual-Phase 600, which is used in for example...

  18. The effect of grain refinement on the room-temperature ductility of as-cast Fe{sub 3}Al-based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Viswanathan, S.; Andleigh, V.K.; McKamey, C.G. [Oak Ridge National Lab., TN (United States)

    1995-08-01

    Fe{sub 3}Al-based alloys exhibit poor room-temperature ductility in the as-cast condition. In this study, the effect of grain refinement of the as-cast alloy on room-temperature ductility was investigated. Small melts of Fe-28 at. % Al-5 at. % Cr were inoculated with various alloying additions and cast into a 50- x 30- x 30-mm graphite mold. The resulting ingots were examined metallographically for evidence of grain refinement, and three-point bend tests were conducted on samples to assess the effect on room-temperature ductility. Ductility was assumed to correlate with the strain corresponding to the maximum stress obtained in the bend test. The results showed that titanium was extremely effective in grain refinement, although it severely embrittled the alloy in contents exceeding 1%. Boron additions strengthened the alloy significantly, while carbon additions reduced both the strength and ductility. The best ductility was found in an alloy containing titanium, boron, and carbon. In order to verify the results of the grain refinement study, vacuum-induction melts of selected compositions were prepared and cast into a larger 25- x 150- x 100-mm graphite mold. Tensile specimens were machined from the ingots, and specimens were tested at room temperature. The results of the tensile tests agreed with the results of the grain refinement study; in addition, the addition of molybdenum was found to significantly increase room-temperature tensile ductility over that of the base alloy.

  19. Methodology of Fault Diagnosis in Ductile Iron Melting Process

    Directory of Open Access Journals (Sweden)

    Perzyk M.

    2016-12-01

    Full Text Available Statistical Process Control (SPC based on the Shewhart’s type control charts, is widely used in contemporary manufacturing industry, including many foundries. The main steps include process monitoring, detection the out-of-control signals, identification and removal of their causes. Finding the root causes of the process faults is often a difficult task and can be supported by various tools, including data-driven mathematical models. In the present paper a novel approach to statistical control of ductile iron melting process is proposed. It is aimed at development of methodologies suitable for effective finding the causes of the out-of-control signals in the process outputs, defined as ultimate tensile strength (Rm and elongation (A5, based mainly on chemical composition of the alloy. The methodologies are tested and presented using several real foundry data sets. First, correlations between standard abnormal output patterns (i.e. out-of-control signals and corresponding inputs patterns are found, basing on the detection of similar patterns and similar shapes of the run charts of the chemical elements contents. It was found that in a significant number of cases there was no clear indication of the correlation, which can be attributed either to the complex, simultaneous action of several chemical elements or to the causes related to other process variables, including melting, inoculation, spheroidization and pouring parameters as well as the human errors. A conception of the methodology based on simulation of the process using advanced input - output regression modelling is presented. The preliminary tests have showed that it can be a useful tool in the process control and is worth further development. The results obtained in the present study may not only be applied to the ductile iron process but they can be also utilized in statistical quality control of a wide range of different discrete processes.

  20. Thermomechanical treatment of austempered ductile iron

    Directory of Open Access Journals (Sweden)

    A. A. Nofal

    2007-11-01

    Full Text Available The production of lightweight ferrous castings with increased strength properties became unavoidable facing the serious challenge of lighter aluminum and magnesium castings. The relatively new ferrous casting alloy ADI offers promising strength prospects, and the thermo-mechanical treatment of ductile iron may suggest a new route for production of thin-wall products. This work aims at studying the influence of thermomechanical treatment, either by ausforming just after quenching and before the onset of austempering reaction or by cold rolling after austempering. In the first part of this work, ausforming of ADI up to 25% reduction in height during a rolling operation was found to add a mechanical processing component compared to the conventional ADI heat treatment, thus increasing the rate of ausferrite formation and leading to a much finer and more homogeneous ausferrite product. The kinetics of ausferrite formation was studied using both metallographic as well as XRD-techniques. The effect of ausforming on the strength was quite dramatic (up to 70% and 50% increase in the yield and ultimate strength respectively. A mechanism involving both a refined microstructural scale and an elevated dislocation density was suggested. Nickel is added to ADI to increase hardenability of thick section castings, while ausforming to higher degrees of deformation is necessary to alleviate the deleterious effect of alloy segregation on ductility. In the second part of this work, the influence of cold rolling (CR on the mechanical properties and structural characteristics of ADI was investigated. The variation in properties was related to the amount of retained austenite (γr and its mechanically induced ransformation. In the course of tensile deformation of ADI, transformation induced plasticity (TRIP takes place, indicated by the increase of the instantaneous value of strain-hardening exponent with tensile strain. The amount of retained austenite was found to

  1. The effects of manganese phosphate coating wear resistance of chilled ductile iron camshafts

    Directory of Open Access Journals (Sweden)

    Tarık Gün

    2013-06-01

    Full Text Available The ductile iron camshafts are preferred due to high toughness and strength features in the automobile industry. Through the coolants used in the camshaft production high surface hardness is achieved. In this study, the wear resistance effects of ductile iron chill produced camshafts coated with manganese phosphate are researched. The camshaft surfaces produced as ductile iron chill are coated with manganese phosphate. The coating surfaces are observed with scanning electron microscope (SEM. The changes occurring on the cam profiles are measured with running the wear resistance of the manganese phosphate coating on the camshafts on the engine test rig with 30 minutes interval in 1000rpm. In order to compare the results of uncoated camshafts run on engines are checked against simultaneously. As result, the manganese phosphate coated cams were 2,8 times less worn up than the uncoated cams. The manganese phosphate coated ductile iron chill camshafts are less worn up according to uncoated camshafts because of the oil holding feature of manganese phosphate coating.

  2. FATIGUE PROPERTIES OF AUSTEMPERED DUCTILE IRON (ADI)IN WATER ENVIRONMENT

    Institute of Scientific and Technical Information of China (English)

    Q.Z.Cai; B.K.Wei; Y.Tanaka

    2004-01-01

    The acicular ferrite in austempered ductile iron(ADI)matrix around graphite was corroded preferentially in wet condition,promoting crack origination and propagation and resulting in the disappearance of ADI fatigue limit.ADI fatigue strength was gradually reduced with increasing the time of test and was reduced by 50% in wet condition at 107 cycles compared with the fatigue limit in dry condition.The fatigue strength variation of ferritic ductile iron in wet condition was similar to that of ADI.The ferritic ductile iron,however,has better corrosion resistance so that the fatigue strength was lowered only by 10% in wet condition at 107 cycles compared with the fatigue limit in dry condition.On the other hand,the fatigue limits of A DI and ferritic ductile iron were dropped by 32% and 25% in tap water dipping 480h/dry condition respectively compared with those in dry condition.The reduction of fatigue limit was attributed to corrosion pits formation correlated with stress concentration,resulting in origination and propagation of fatigue crack.

  3. Industrial vegetable oil by-products increase the ductility of polylactide

    Directory of Open Access Journals (Sweden)

    A. Ruellan

    2015-12-01

    Full Text Available The use of industrial by-products of the vegetable oil industry as ductility increasing additives of polylactide (PLA was investigated. Vegetable oil deodorization condensates were melt-blended by twin-screw extrusion up to a maximum inclusion quantity of 20 wt% without preliminary purification. Sample films were obtained by single screw cast extrusion. Compounded PLA films featured largely improved ductility in tensile testing with an elongation at break up to 180%. The glass transition temperature remained higher than room temperature. The native mixture of molecules, which composed the deodorization condensates, had superior performance compared to a synthetic mixture of main compounds. The investigation of the correlation between composition of the additives and the ductility of the PLA blends by Principal Component Analysis showed synergy in property improvement between fatty acids having a melting point below and beyond the room temperature. Furthermore, a compatibilizing effect of molecules present in the native mixture was evidenced. Oil deodorization condensates, which are a price competitive by-product of the vegetable oil industry, are therefore a very promising biobased and biodegradable additive for improving the ductility of PLA.

  4. Study of mechanical, physical, and corrosion behavior of 0.5% cobalt alloyed austempered ductile iron

    Science.gov (United States)

    Abdullah, Bulan; Jaffar, Ahmed; Alias, Siti Khadijah; Ramli, Abdullah; Izham, Mohd Faizul

    2010-03-01

    Objectives: The purpose of this research was to determine the mechanical properties and corrosion behavior of 0.5% Co-DI before and after heat treatment and compare with commercial ductile iron. Methods: Molten metal of newly developed ductile iron which alloyed with 0.5% Cobalt produced through CO2 sand casting method. The specimens then performed preheat to 500°C in an hour then oil quenched. Specimens then performed annealing to 900°C in half an hour before oil quenched again. 500°C, 600°C and 700°C austempering temperature had been selected subjected to the specimens in half an hour before cooled to room temperature. The tests involved are microstructure analysis which included nodule count and phase analysis, polarization test, spectrometer test, density test, tensile test (ASTM E 8M), hardness test and impact test (ASTM A327) on as cast and austempered specimen. Results: 0.5% Cobalt alloyed austempered ductile iron with 500°C austempered temperature is the optimum temperature for 0.5% Co-ADI. It's not only increase the nodule count in the content, but also improve the mechanical properties such as impact toughness and tensile strength. Corrosion rate of 0.5% Co-DI also improved compare to unalloyed DI.

  5. Thermodynamical Framework for Ductile Damage and Plasticity

    Science.gov (United States)

    César de Sá, José M. A.; Andrade, Filipe X. C.; Andrade Pires, Francisco M.

    2010-05-01

    Many models employed for the prediction of plastic deformation rely exclusively on elastoplastic theories, disregarding significant effects of internal degradation [1]. Constitutive models based on the Continuum Damage Mechanics theory provide more realistic predictions since damage is taken into account as an internal variable. In the present contribution, Lemaire's model for ductile damage [2] is questioned under the assumption of the principle of maximum inelastic dissipation [3]. The model is enhanced with a nonlocal formulation where the damage variable is spatially averaged by means of an integral operator [4]. Thermodynamical admissibility of the nonlocal model is checked by applying the global version of the Clausius-Duhem inequality [5]. Results from numerical analysis show that the constitutive model is insensitive to spatial discretization.

  6. Enhanced ductility in round tensile bars produced by cladding a ductile ring

    Science.gov (United States)

    Chen, X. X.; Wu, P. D.; Embury, J. D.; Huang, Y.

    2010-03-01

    The effect of cladding a ductile ring on necking and fracture in round bars under tension is studied numerically using the finite element method based on the Gurson damage model. It is demonstrated that the cladding increases both the necking strain and the fracture strain. The effects of topological arrangement of cladding ring on necking and fracture are numerically investigated. It is indicated that while a topological arrangement of cladding has no noticeable effect on necking, it significantly influences the fracture strain. For a given volume fraction of cladding, the fracture strain could increase about 11% if the ductile ring is moved from the outmost to the innermost. It is also found that the subtle appearance of fracture surface due to cladding displays strong mesh sensitivity and may even be an artefact of the mesh.

  7. Ductile fracture of metals under triaxial states of stress

    Science.gov (United States)

    Schrems, Karol Krumrey

    Silver interlayers between maraging steel base metal were examined to evaluate mechanisms leading to ductile failure in constrained thin metals. The constraint of the maraging steel base metal during uniaxial testing of constrained thin silver results in a large hydrostatic tension component, a small von Mises effective stress, and negligible far-field plasticity. The failure theory proposed by Rice and Tracey predicts uniform cavity wall expansion as a result of high triaxiality, in which an increase in plastic strain drives an increase in cavity size. The Rice and Tracey theory predicts significantly greater plastic strain than is experimentally observed. The theory developed by Huang, Hutchinson, and Tvergaard states that a cavitation limit exists at which a cavity continues to grow without an increase in elastic or plastic strain. This occurs when the energy stored in the elastic region is sufficient to drive continued cavity expansion. Inherent in both theories is the assumption of a single cavity in an infinite solid, which implies non-interacting cavities. Modifications have been developed to allow for multiple cavities, but assume pre-existing cavities. By examining silver interlayers previously loaded to various times at a fraction of the tensile strength where time-dependent failure is observed, it was found that some cavities were initially present in the as-bonded samples. Some of the initial cavities were spaced close enough to suggest localized interacting stress fields. This indicates that a failure model should be able to accommodate cavity spacing. The results suggest that cavities are continuously nucleating (from at least the 20 nanometers detectability limit) and grow, sometimes to over 500 nm in diameter. This thesis evaluates the number, size, shape and spacing of cavities in the silver interlayers and uses these results to evaluate ductile failure theories for metals subjected to high triaxial states of stress such as in constrained

  8. The Silumin Coat Structure on Alloy Ductile Iron

    Directory of Open Access Journals (Sweden)

    Szymczak T.

    2013-03-01

    Full Text Available The work presents the research results of the silumin coat structure applied on the carbidic alloy ductile iron with the metal matrix: pearlitic, bainitic and martensitic. The coats were made in the AlSi5 silumin bath at the temperature tk = 750±5°C. The holding time of cast iron element in the bath was τ = 180s. Irrespective of the kind of tested ductile iron the obtained coat consisted of three layers with a different phase composition. The first layer from the cast iron ground “g1`” is built from Fe4CSi carbide which contains selected alloy additives of the cast iron. On it the second layer “g1``” crystallizes. It consists of the AlFeSi inter-metallic phase which can appear in its pure form or contain a small quantity of the alloy additives of the cast iron. The last external part of the layer “g2” mainly consists of the hypo-eutectic phases of silumin. The AlFeSi inter-metallic phases in the form of free precipitations with a lamellar or faceted morphology can also appear there. These phases also can contain a small quantity of the alloy additives of the cast iron. More than that, in all the layers of the coat there are graphite precipitations. The phenomenon of graphite movement to the coat is caused by intensive dissolving of the cast iron element surface by the aluminum of the silumin bath.

  9. Estimation of ductile fracture behavior incorporating material anisotropy

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Shin Beom; Lee, Dock Jin; Jeong, Jae Uk [Sungkyunkwan University, Seoul (Korea, Republic of); Chang, Yoon Suk [Dept. of Nuclear Engineering, Kyung Hee University, Seoul (Korea, Republic of); Kim, Min Chul; Lee, Bong Sang [Nuclear Material Technology Division, Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2012-10-15

    Since standardized fracture test specimens cannot be easily extracted from in-service components, several alternative fracture toughness test methods have been proposed to characterize the deformation and fracture resistance of materials. One of the more promising alternatives is the local approach employing the SP(Small Punch) testing technique. However, this process has several limitations such as a lack of anisotropic yield potential and tediousness in the damage parameter calibration process. The present paper investigates estimation of ductile fracture resistance(J-R) curve by FE(Finite Element) analyses using an anisotropic damage model and enhanced calibration procedure. In this context, specific tensile tests to quantify plastic strain ratios were carried out and SP test data were obtained from the previous research. Also, damage parameters constituting the Gurson-Tvergaard-Needleman model in conjunction with Hill;s 48 yield criterion were calibrated for a typical nuclear reactor material through a genetic algorithm. Finally, the J-R curve of a standard compact tension specimen was predicted by further detailed FE analyses employing the calibrated damage parameters. It showed a lower fracture resistance of the specimen material than that based on the isotropic yield criterion. Therefore, a more realistic J-R curve of a reactor material can be obtained effectively from the proposed methodology by taking into account a reduced load-carrying capacity due to anisotropy.

  10. Effect of low temperatures on charpy impact toughness of austempered ductile irons

    Science.gov (United States)

    Riabov, Mikhail V.; Lerner, Yury S.; Fahmy, Mohammed F.

    2002-10-01

    Impact properties of standard American Society for Testing Materials (ASTM) grades of austempered ductile iron (ADI) were evaluated at subzero temperatures in unnotched and V-notched conditions and compared with ferritic and pearlitic grades of ductile irons (DIs). It was determined that there is a decrease in impact toughness for all ADI grades when there is a decrease in content of retained austenite and a decrease in test temperature, from room temperature (RT) to -60 °C. However, the difference in impact toughness values was not so noticeable for low retained austenite containing grade 5 ADI at both room and subzero temperatures as it was for ADI grade 1. Furthermore, the difference in impact toughness values of V-notched specimens of ADI grades 1 and 5 tested at -40 °C was minimal. The impact behaviors of ADI grade 5 and ferritic DI were found to be more stable than those of ADI grades 1, 2, 3, and 4 and pearlitic DI when the testing temperature was decreased. The impact toughness of ferritic DI was higher than that of ADI grades 1 and 2 at both -40 °C and -60 °C. The impact properties of ADI grades 4 and 5 were found to be higher than that of pearlitic DI at both -40 °C and -60 °C. The scanning electron microscopy (SEM) study of fracture surfaces revealed mixed ductile and quasicleavage rupture morphology types in all ADI samples tested at both -40 °C and -60 °C. With decreasing content of retained austenite and ductility, the number of quasicleavage facets increased from ADI grade 1-5. It was also found that fracture morphology of ADI did not experience significant changes when the testing temperature decreased. Evaluation of the bending angle was used to support impact-testing data. Designers and users of ADI castings may use the data developed in this research as a reference.

  11. DUCTILITY BEHAVIOR FIBER REINFORCED CONCRETE BEAMS STRENGTHENED WITH EXTERNALLY BONDED GLASS FIBER REINFORCED POLYMER LAMINATES

    Directory of Open Access Journals (Sweden)

    Mariappan Mahalingam

    2013-01-01

    Full Text Available The study presents the results of an experimental investigation conducted on Steel Fiber Reinforced Concrete (SFRC beams with externally bonded Glass Fiber Reinforced Polymer (GFRP laminates with a view to study their strength and ductility. A total of ten beams, 150×250 mm in cross-section were tested in the laboratory over an effective span of 2800 mm. Three fiber reinforced concrete beams were used as reference beams. Six fiber reinforced concrete beams were provided with externally bonded GFRP laminates. One concrete beam was left virgin without any fiber reinforcement and external GFRP laminates. All the beams were tested until failure. The variables considered included volume fraction of fiber reinforcement and stiffness of GFRP laminates. The static responses of all the beams were evaluated in terms of strength, stiffness and ductility. The test results show that the beams provided with externally bonded GFRP laminates exhibit improved performance over the beams with internal fiber reinforcement.

  12. Ductility Enhancement of Molybdenum Phase by Nano-sized Oxide Dispersions

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Bruce

    2008-07-18

    were evaluated, however, the Mo alloys produced showed little improvement of room-temperature ductility. Finally, toward the end of the research project, a particle mixing process (Hosokawa mechano chemical bonding technology) was applied and the sample Mo alloys showed much improved room-temperature ductility. Follow-up mechanical properties evaluations on the as-processed Mo alloys were carried out using an in-house developed micro-indentation technique which is suitable for in-situ material mechanical properties measurement and ductility/brittle evaluation on small-size sample alloys. Relevant experimental results of the micro-indentation tests are presented.

  13. Slip transfer across fault discontinuities within granitic rock at the brittle-ductile transition

    Science.gov (United States)

    Nevitt, J. M.; Pollard, D. D.; Warren, J. M.

    2011-12-01

    Fault mechanics are strongly influenced by discontinuities in fault geometry and constitutive differences between the brittle and ductile regions of the lithosphere. This project uses field observations, laboratory analysis and numerical modeling to investigate deformational processes within a contractional step at the brittle-ductile transition, and in particular, how slip is transferred between faults via ductile deformation across the step. The Bear Creek field area (central Sierra Nevada, CA) is comprised of late Cretaceous biotite-hornblende granodiorite and experienced a period of faulting at the brittle-ductile transition. Abundant echelon faults in Bear Creek, some of which were seismically active, provide many textbook examples of contractional steps, which are characterized by well-developed ductile fabrics. The occurrence of hydrothermal alteration halos and hydrothermal minerals in fracture fill documents the presence of water, which we suggest played a weakening role in the constitutive behavior of the granodiorite. Furthermore, the mechanism that accomplishes slip transfer in contractional steps appears to be related to water-enhanced ductile deformation. We focus our investigation on Outcrop SG10, which features a 10cm thick aplite dike that is offset 0.45m through a contractional step between two sub-parallel left-lateral faults. Within the step, the aplite undergoes dramatic thinning (stretch ~1/10) and the granodiorite is characterized by a well-developed mylonitic foliation, in which quartz and biotite plastically flow around larger grains of feldspars, hornblende and opaque minerals. Electron backscatter diffraction (EBSD) analysis gives a more quantitative depiction of the active micromechanics and reveals how slip is accommodated at the crystal scale throughout the step. We use Abaqus, a commercial finite element software, to test several constitutive laws that may account for the deformation observed both macro- and microscopically throughout

  14. A kinematic measurement for ductile and brittle failure of materials using digital image correlation

    Directory of Open Access Journals (Sweden)

    M.M. Reza Mousavi

    2016-12-01

    Full Text Available This paper addresses some material level test which is done on quasi-brittle and ductile materials in the laboratory. The displacement control experimental program is composed of mortar cylinders under uniaxial compression shows quasi-brittle behavior and seemingly round-section aluminum specimens under uniaxial tension represents ductile behavior. Digital Image Correlation gives full field measurement of deformation in both aluminum and mortar specimens. Likewise, calculating the relative displacement of two points located on top and bottom of virtual LVDT, which is virtually placed on the surface of the specimen, gives us the classical measure of strain. However, the deformation distribution is not uniform all over the domain of specimens mainly due to imperfect nature of experiments and measurement devices. Displacement jumps in the fracture zone of mortar specimens and strain localization in the necking area for the aluminum specimen, which are reflecting different deformation values and deformation gradients, is compared to the other regions. Since the results are inherently scattered, it is usually non-trivial to smear out the stress of material as a function of a single strain value. To overcome this uncertainty, statistical analysis could bring a meaningful way to closely look at scattered results. A large number of virtual LVDTs are placed on the surface of specimens in order to collect statistical parameters of deformation and strain. Values of mean strain, standard deviation and coeffcient of variations for each material are calculated and correlated with the failure type of the corresponding material (either brittle or ductile. The main limiters for standard deviation and coeffcient of variations for brittle and ductile failure, in pre-peak and post-peak behavior are established and presented in this paper. These limiters help us determine whether failure is brittle or ductile without determining of stress level in the material.

  15. Influence of mean stress on fatigue strength of ferritic-pearlite ductile cast iron with small defects

    Science.gov (United States)

    Deguchi, T.; Kim, H. J.; Ikeda, T.; Yanase, K.

    2017-05-01

    Because of their excellent mechanical properties, low cost and good workability, the application of ductile cast iron has been increased in various industries such as the automotive, construction and rail industries. For safety designing of the ductile cast iron component, it is necessary to understand the effect of stress ratio, R, on fatigue limit of ductile cast iron in the presence of small defects. Correspondingly in this study, rotating bending fatigue tests at R = -1 and tension-compression fatigue tests at R = -1 and 0.1 were performed by using a ferritic-pearlitic ductile cast iron. To study the effects of small defects, we introduced a small drilled hole at surface of a specimen. The diameter and depth of a drilled hole were 50, 200 and 500 μm, respectively. The non-propagating cracks emanating from graphite particles and holes edge were observed at fatigue limit, irrespective of the value of stress ratio. From the microscopic observation of crack propagation behavior, it can be concluded that the fatigue limit is determined by the threshold condition for propagation of a small crack. It was found that the effect of stress ratio on the fatigue limit of ductile cast iron with small defects can be successfully predicted based on \\sqrt {area} parameter model. Furthermore, a use of the tensile strength, σ B, instead of the Vickers hardness, HV, is effective for fatigue limit prediction.

  16. Three Dimensional Forming Simulation of the Shielded Slot Plate for the MCFC Using a Ductile Fracture Criterion

    Science.gov (United States)

    Lee, C. H.; Yang, D. Y.; Lee, S. R.; Chang, I. G.; Lee, T. W.

    2011-08-01

    The shielded slot plate, which has a sheared corrugated trapezoidal pattern, is a component of the metallic bipolar plate for the molten carbonate fuel cell (MCFC). In order to increase the efficiency of the fuel cell, the unit cell of the shielded slot plate should have a relatively large upper area. Additionally, defects from the forming process should be minimized. In order to simulate the slitting process, whereby sheared corrugated patterns are formed, ductile fracture criteria based on the histories of stress and strain are employed. The user material subroutine VUMAT is employed for implementation of the material and ductile fracture criteria in the commercial FEM software ABAQUS. The variables of the ductile fracture criteria were determined by comparing the simulation results and the experimental results of the tension test and the shearing test. Parametric studies were conducted to determine the critical value of the ductile fracture criterion. Employing these ductile fracture criteria, the three dimensional forming process of the shielded slot plate was numerically simulated. The effects of the slitting process in the forming process of the shielded slot plate were analyzed through a FEM simulation and experimental studies. Finally, experiments involving microscopic and macroscopic observations were conducted to verify the numerical simulations of the 3-step forming process.

  17. EVALUATION OF MACHINABILITY OF DUCTILE IRONS ALLOYED WITH Ni AND Cu IN TERMS OF CUTTING FORCES AND SURFACE QUALITY

    Directory of Open Access Journals (Sweden)

    Yücel AŞKUN

    2003-02-01

    Full Text Available Due to the enhanced strength, ductility and thoughness of Ductile Iron (DI when compared to the other types cast iron, its machinability is relatively poor. When a steel part is replaced with ductile iron, however, better machinability is considered to be the most important gain. This study presents the results of machining tests of ductile irons alloyed with Ni and Cu at various contents to determine the effect of their microstructure and mechanical properties on cutting forces and surface roughness. Six different specimen groups of ductile iron alloyed with various amounts of nickel and copper were subjected to machining tests and their machinabilities were investigated based on cutting forces and surface roughness criteria. The results were evaluated according to microstructure and mechanical properties of specimens determined before. In terms of both criterion, the best result obtained was specimen added 0.7 % Ni and 0.7 % Cu. When the specimens were evaluated according to their mechanical properties, the specimens alloyed 1 % Ni and 0.65 % Cu seemed promising.

  18. Carbon content of austenite in austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Chang, L.C. [Kuang Wu Inst. of Tech. and Commerce, Taipei (Taiwan, Province of China). Dept. of Mechanical Engineering

    1998-06-05

    The development of austempered ductile iron (ADI) is a major achievement in cast iron technology. The austempering heat treatment enables the ductile cast iron containing mainly strong bainitic ferrite and ductile carbon-enriched austenite, with some martensite transforms from austenite during cooling down to room temperature. A key factor controlling the stability of the retained austenite can be evaluated soundly using the thermodynamics principles. It is the purpose here to demonstrate that the data of ADI from numerous sources have a similar trend.

  19. Fluid migration in ductile shear zones

    Science.gov (United States)

    Fusseis, Florian; Menegon, Luca

    2014-05-01

    Fluid migration in metamorphic environments depends on a dynamically evolving permeable pore space, which was rarely characterised in detail. The data-base behind our understanding of the 4-dimensional transport properties of metamorphic rocks is therefore fragmentary at best, which leaves conceptual models poorly supported. Generally, it seems established that deformation is a major driver of permeability generation during regional metamorphism, and evidence for metamorphic fluids being channelled in large scale shear zones has been found in all depth segments of the continental crust. When strain localizes in ductile shear zones, the microfabric is modified until a steady state mylonite is formed that supports large deformations. A dynamic porosity that evolves during mylonitisation controls the distinct transport pathways along which fluid interacts with the rock. This dynamic porosity is controlled by a limited number of mechanisms, which are intrinsically linked to the metamorphic evolution of the rock during its deformational overprint. Many mid- and lower-crustal mylonites comprise polyphase mixtures of micron-sized grains that show evidence for deformation by dissolution/precipitation-assisted viscous grain boundary sliding. The establishment of these mineral mixtures is a critical process, where monomineralic layers are dispersed and grain growth is inhibited by the heterogeneous nucleation of secondary mineral phases at triple junctions. Here we show evidence from three different mid- and lower-crustal shear zones indicating that heterogeneous nucleation occurs in creep cavities. Micro- and nanotomographic observations show that creep cavities provide the dominant form of porosity in these ultramylonites. They control a "granular fluid pump" that directs fluid migration and hence mass transport. The granular fluid pump operates on the grain scale driven by viscous grain boundary sliding, and requires only small amounts of fluid. The spatial arrangement of

  20. The abrasion and impact-abrasion behavior of austempered ductile irons

    Energy Technology Data Exchange (ETDEWEB)

    Hawk, Jeffrey A.; Dogan, Omer N.; Lerner, Y.S. (University of Northern Iowa)

    1998-01-01

    Austempering of ductile irons has led to a new class of irons, Austempered Ductile Irons (ADIs), with improved mechanical strength and fracture toughness lacking in gray cast irons. Laboratory wear tests have been used to evaluate the abrasive and impact-abrasive wear behavior of a suite of ADIs. The use of high-stress, two-body abrasion, low-stress, three-body abrasion, and impact-abrasion tests provides a clear picture of the abrasive wear behavior of the ADIs and the mechanisms of material removal. When combined with hardness measurements, fracture toughness and a knowledge of the microstructure of the ADIs, the overall performance can be assessed relative to more wear resistant materials such as martensitic steels and high-chromium white cast irons

  1. Comparison of ductile-to-brittle transition curve fitting approaches

    Energy Technology Data Exchange (ETDEWEB)

    Cao, L.W. [School of Materials Science and Engineering, Beihang University (BUAA), Beijing 100191 (China)] [Department of Mechanical Engineering, University of Bristol, Bristol BS8 1TR (United Kingdom); Wu, S.J., E-mail: wusj@buaa.edu.cn [School of Materials Science and Engineering, Beihang University (BUAA), Beijing 100191 (China); Flewitt, P.E.J. [Interface Analysis Centre, University of Bristol, Bristol BS2 8BS (United Kingdom)] [School of Physics, HH Wills Laboratory, University of Bristol, BS8 1TL (United Kingdom)

    2012-05-15

    Ductile-to-brittle transition (DBT) curve fitting approaches are compared over the transition temperature range for reactor pressure vessel steels with different kinds of data, including Charpy-V notch impact energy data and fracture toughness data. Three DBT curve fitting methods have been frequently used in the past, including the Burr S-Weibull and tanh distributions. In general there is greater scatter associated with test data obtained within the transition region. Therefore these methods give results with different accuracies, especially when fitting to small quantities of data. The comparison shows that the Burr distribution and tanh distribution can almost equally fit well distributed and large data sets extending across the test temperature range to include the upper and lower shelves. The S-Weibull distribution fit is poor for the lower shelf of the DBT curve. Overall for both large and small quantities of measured data the Burr distribution provides the best description. - Highlights: Black-Right-Pointing-Pointer Burr distribution offers a better fit than that of a S-Weibull and tanh fit. Black-Right-Pointing-Pointer Burr and tanh methods show similar fitting ability for a large data set. Black-Right-Pointing-Pointer Burr method can fit sparse data well distributed across the test temperature. Black-Right-Pointing-Pointer S-Weibull method cannot fit the lower shelf well and show poor fitting quality.

  2. Experimental observation of dynamic ductile damage development under various triaxiality conditions - description of the principle

    Science.gov (United States)

    Pillon, L.

    2012-08-01

    The Gurson model has been extended by Perrin to describe damage evolution in ductile viscoplastic materials. The so-called Gurson-Perrin model allows representing damage development with respect to strain-rate conditions. In order to fill a lack in current experimental procedures, we propose an experimental project able to test and validate the Gurson-Perrin model under various dynamic conditions and for different stress triaxiality levels.

  3. Experimental observation of dynamic ductile damage development under various triaxiality conditions - description of the principle

    Directory of Open Access Journals (Sweden)

    Pillon L.

    2012-08-01

    Full Text Available The Gurson model has been extended by Perrin to describe damage evolution in ductile viscoplastic materials. The so-called Gurson-Perrin model allows representing damage development with respect to strain-rate conditions. In order to fill a lack in current experimental procedures, we propose an experimental project able to test and validate the Gurson-Perrin model under various dynamic conditions and for different stress triaxiality levels.

  4. INVESTIGATION ON HOT DUCTILITY AND STRENGTH OF CONTINUOUS CASTING SLAB FOR AH32 STEEL

    Institute of Scientific and Technical Information of China (English)

    G.Y. Li; X.F. Li; L.G. Ao

    2006-01-01

    By means of Gleeble-1500 testing machine, the simulation of continuous casting process for AH32 steel was carried out and hot ductility and strength were determined. The cracking sensitivity was studied under the different temperatures and strain rates. The Precipitations of AlN at different temperatures and the fractures of high-temperature tensile samples were observed by using TEM (transmission electron microscope) and SEM (scanning electron microscope). The factors affecting the brittle temperature zone were discussed.

  5. Influence of rare earths on shrinkage porosity in thin walled ductile cast iron

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels Skat

    2009-01-01

    Ductile cast iron has been cast in test bars with thickness from 2 to 10 mm. The rare earth elements La and Ce have been added to some of the castings to evaluate their influence on microstructure and shrinkage tendency. Both La and Ce increased the graphite nodule count, especially for thickness...... the temperature T-1, which is controlled by the growth of off-eutectic austenite dendrites, increased the shrinkage tendency....

  6. Ultrahigh Ductility, High-Carbon Martensitic Steel

    Science.gov (United States)

    Qin, Shengwei; Liu, Yu; Hao, Qingguo; Zuo, Xunwei; Rong, Yonghua; Chen, Nailu

    2016-10-01

    Based on the proposed design idea of the anti-transformation-induced plasticity effect, both the additions of the Nb element and pretreatment of the normalization process as a novel quenching-partitioning-tempering (Q-P-T) were designed for Fe-0.63C-1.52Mn-1.49Si-0.62Cr-0.036Nb hot-rolled steel. This high-carbon Q-P-T martensitic steel exhibits a tensile strength of 1890 MPa and elongation of 29 pct accompanied by the excellent product of tensile and elongation of 55 GPa pct. The origin of ultrahigh ductility for high-carbon Q-P-T martensitic steel is revealed from two aspects: one is the softening of martensitic matrix due to both the depletion of carbon in the matensitic matrix during the Q-P-T process by partitioning of carbon from supersaturated martensite to retained austenite and the reduction of the dislocation density in a martensitic matrix by dislocation absorption by retained austenite effect during deformation, which significantly enhances the deformation ability of martensitic matrix; another is the high mechanical stability of considerable carbon-enriched retained austenite, which effectively reduces the formation of brittle twin-type martensite. This work verifies the correctness of the design idea of the anti-TRIP effect and makes the third-generation advanced high-strength steels extend to the field of high-carbon steels from low- and medium-carbon steels.

  7. Calorimetric examinations of austempered ductile iron ADI

    Directory of Open Access Journals (Sweden)

    F. Binczyk

    2007-12-01

    Full Text Available The study presents the results of calorimetric examinations during heating and cooling of austempered ductile iron ADI after austempering at temperatures of 280, 330 and 380oC. The samples for examinations were taken from cast rods of 20 and 60 mm diameter. Examinations were carried out on a differential scanning calorimeter, type Multi HTC S60. During heating, on a DSC curve one strong exothermic effect has been noted to occur (it does not occur in the case of common-grade cast iron, accompanied by two endothermic effects. The exothermic effect occurs within the range of about 20oC. Depending on the temperature of austempering treatment, its beginning falls to the temperatures from 469 to 490oC. The heat of this effect is proportional to the austenite content in ADI matrix after austempering. The endothermic effects are related with decomposition of pearlite (or bainite and with phase transformation α → γ (ferrite as a constituent of ausferritic matrix.

  8. Neutron diffraction study of austempered ductile iron

    Science.gov (United States)

    Choi, C. S.; Sharpe, W.; Barker, J.; Fields, R. J.

    1996-04-01

    Crystallographic properties of an austempered ductile iron (ADI) were studied by using neutron diffraction. A quantitative phase analysis based on Rietveld refinements revealed three component phases, α-Fe (ferrite), γ-Fe (austenite), and graphite precipitate, with weight fractions of 66.0, 31.5, and 2.5 pct, respectively. The ferrite phases of the samples were found to be tetragonal, 14/mmm, with a c/a ratio of about 0.993, which is very close to the body-centered cubic (bcc) structure. The austenite phase had C atoms occupying the octahedral site of the face-centered cubic (fcc) unit cell with about 8 pct occupancy ratio. A strong microstrain broadening was observed for the two Fe phases of the samples. The particle sizes of the acicular ferrite phase were studied by using small angle neutron scattering. The analysis suggested a mean rod diameter of 700 A. The scattering invariant predicts a ferrite volume fraction consistent with the powder diffraction analysis. A textbook case of nodular graphite segregation, with average diameters ranging from 10 to 20 μm, was observed by optical micrography.

  9. Non-local models for ductile failure

    Science.gov (United States)

    César de Sá, José; Azinpour, Erfan; Santos, Abel

    2016-08-01

    Ductile damage can be dealt with continuous descriptions of material, resorting, for example, to continuous damage mechanic descriptions or micromechanical constitutive models. When it comes to describe material behaviour near and beyond fracture these approaches are no longer sufficient or valid and continuous/discontinuous approaches can be adopted to track fracture initiation and propagation. Apart from more pragmatic solutions like element erosion or remeshing techniques more advanced approaches based on the X-FEM concept, in particular associated with non-local formulations, may be adopted to numerically model these problems. Nevertheless, very often, for practical reasons, some important aspects are somewhat left behind, specially energetic requirements to promote the necessary transition of energy release associated with material damage and fracture energy associated to a crack creation and evolution. Phase-field methods may combine advantages of regularised continuous models by providing a similar description to non-local thermodynamical continuous damage mechanics, as well as, a "continuous" approach to numerically follow crack evolution and branching

  10. Numerical modelling of Charpy-V notch test by local approach to fracture. Application to an A508 steel in the ductile-brittle transition range; Modelisation de l'essai Charpy par l'approche locale de la rupture. Application au cas de l'acier 16MND5 dans le domaine de transition

    Energy Technology Data Exchange (ETDEWEB)

    Tanguy, B

    2001-07-15

    Ferritic steels present a transition of the rupture mode which goes progressively of a brittle rupture (cleavage) to a ductile rupture when the temperature increases. The following of the difference of the transition temperature of the PWR vessel steel by the establishment of toughness curves makes of the Charpy test an integrating part of the monitoring of the French PWR reactors. In spite of the advantages which are adapted to it in particular its cost, the Charpy test does not allow to obtain directly a variable which characterizes a crack propagation resistance as for instance the toughness used for qualifying the mechanical integrity of a structure. This work deals with the establishment of the through impact strength-toughness in the transition range of the vessel steel: 16MND5 from a non-empirical approach based on the local approach of the rupture. The brittle rupture is described by the Beremin model (1983), which allows to describe the dispersion inherent in this rupture mode. The description of the brittle fissure is carried out by the GTN model (1984) and by the Rousselier model (1986). This last model has been modified in order to obtain a realistic description of the brittle damage in the case of fast solicitations and of local heating. The method proposed to determine the parameters of the damage models depends only of tests on notched specimens and of the inclusion data of the material. The behaviour is described by an original formulation parametrized in temperature which allows to describe all the tests carried out in this study. Before using this methodology, an experimental study of the behaviour and of the rupture modes of the steel 16MND5 has been carried out. From the toughness tests carried out in quasi-static and dynamical conditions, it has been revealed that this steel does not present important unwedging of its toughness curve due to the velocity effect. In the transition range, local heating of about 150 C have been measured in the root

  11. Effects of Alloying Elements (Mo, Ni, and Cu on the Austemperability of GGG-60 Ductile Cast Iron

    Directory of Open Access Journals (Sweden)

    Erkan Konca

    2017-08-01

    Full Text Available The interest in austempered ductile irons (ADI is continuously increasing due to their various advantageous properties over conventional ductile irons and some steels. This study aimed to determine the roles of alloying elements Ni, Cu, and Mo, on the austemperability of GGG-60 ductile cast iron. Two different sets of GGG-60 (EN-GJS-600-3 samples, one set alloyed with Ni and Cu and the other set alloyed with Mo, Ni, and Cu, were subjected to austempering treatments at 290 °C, 320 °C, and 350 °C. A custom design heat treatment setup, consisting of two units with the top unit (furnace serving for austenitizing and the 200 L capacity bottom unit (stirred NaNO2-KNO3 salt bath serving for isothermal treatment, was used for the experiments. It was found that austempering treatment at 290 °C increased the hardness of the Ni-Cu alloyed GGG-60 sample by about 44% without causing a loss in its ductility. In the case of the Mo-Ni-Cu alloyed sample, the increase in hardness due to austempering reached to almost 80% at the same temperature while some ductility was lost. Here, the microstructural investigation and mechanical testing results of the austempered samples are presented and the role of alloying elements (Mo, Ni, and Cu on the austemperability of GGG-60 is discussed.

  12. Alloy design for intrinsically ductile refractory high-entropy alloys

    Science.gov (United States)

    Sheikh, Saad; Shafeie, Samrand; Hu, Qiang; Ahlström, Johan; Persson, Christer; Veselý, Jaroslav; Zýka, Jiří; Klement, Uta; Guo, Sheng

    2016-10-01

    Refractory high-entropy alloys (RHEAs), comprising group IV (Ti, Zr, Hf), V (V, Nb, Ta), and VI (Cr, Mo, W) refractory elements, can be potentially new generation high-temperature materials. However, most existing RHEAs lack room-temperature ductility, similar to conventional refractory metals and alloys. Here, we propose an alloy design strategy to intrinsically ductilize RHEAs based on the electron theory and more specifically to decrease the number of valence electrons through controlled alloying. A new ductile RHEA, Hf0.5Nb0.5Ta0.5Ti1.5Zr, was developed as a proof of concept, with a fracture stress of close to 1 GPa and an elongation of near 20%. The findings here will shed light on the development of ductile RHEAs for ultrahigh-temperature applications in aerospace and power-generation industries.

  13. Microalloying Boron Carbide with Silicon to Achieve Dramatically Improved Ductility.

    Science.gov (United States)

    An, Qi; Goddard, William A

    2014-12-01

    Boron carbide (B4C) is a hard material whose value for extended engineering applications such as body armor; is limited by its brittleness under impact. To improve the ductility while retaining hardness, we used density functional theory to examine modifying B4C ductility through microalloying. We found that replacing the CBC chain in B4C with Si-Si, denoted as (B11Cp)-Si2, dramatically improves the ductility, allowing a continuous shear to a large strain of 0.802 (about twice of B4C failure strain) without brittle failure. Moreover, (B11C)-Si2 retains low density and high hardness. This ductility improvement arises because the Si-Si linkages enable the icosahedra accommodate additional shear by rotating instead of breaking bonds.

  14. Retention of ductility in high-strength steels

    Science.gov (United States)

    Parker, E. R.; Zackay, V. F.

    1969-01-01

    To produce high strength alloy steel with retention of ductility, include tempering, cooling and subsequent tempering. Five parameters for optimum results are pretempering temperature, amount of strain, strain rate, temperature during strain, and retempering temperature.

  15. Solidification, processing and properties of ductile cast iron

    DEFF Research Database (Denmark)

    Tiedje, Niels Skat

    2010-01-01

    Ductile cast iron has been an important engineering material in the past 50 years. In that time, it has evolved from a complicated material that required the foundry metallurgist's highest skill and strict process control to being a commonly used material that can easily be produced with modern...... of the latest years of research indicate that ductile cast iron in the future will become a highly engineered material in which strict control of a range of alloy elements combined with intelligent design and highly advanced processing allows us to target properties to specific applications to a much higher...... and to illustrate how ductile iron's properties are optimised, the essentials of heat treatment are described too. It is the hope that researchers will find a comprehensive treatment of ductile cast iron metallurgy and that engineers and designers will be presented with the latest information on, and references to...

  16. Strain Rate Dependent Ductile-to-Brittle Transition of Graphite Platelet Reinforced Vinyl Ester Nanocomposites

    Directory of Open Access Journals (Sweden)

    Brahmananda Pramanik

    2014-01-01

    Full Text Available In previous research, the fractal dimensions of fractured surfaces of vinyl ester based nanocomposites were estimated applying classical method on 3D digital microscopic images. The fracture energy and fracture toughness were obtained from fractal dimensions. A noteworthy observation, the strain rate dependent ductile-to-brittle transition of vinyl ester based nanocomposites, is reinvestigated in the current study. The candidate materials of xGnP (exfoliated graphite nanoplatelets reinforced and with additional CTBN (Carboxyl Terminated Butadiene Nitrile toughened vinyl ester based nanocomposites that are subjected to both quasi-static and high strain rate indirect tensile load using the traditional Brazilian test method. High-strain rate indirect tensile testing is performed with a modified Split-Hopkinson Pressure Bar (SHPB. Pristine vinyl ester shows ductile deformation under quasi-static loading and brittle failure when subjected to high-strain rate loading. This observation reconfirms the previous research findings on strain rate dependent ductile-to-brittle transition of this material system. Investigation of both quasi-static and dynamic indirect tensile test responses show the strain rate effect on the tensile strength and energy absorbing capacity of the candidate materials. Contribution of nanoreinforcement to the tensile properties is reported in this paper.

  17. Rolling Contact Fatigue Failure Mechanisms of Plasma-Nitrided Ductile Cast Iron

    Science.gov (United States)

    Wollmann, D.; Soares, G. P. P. P.; Grabarski, M. I.; Weigert, N. B.; Escobar, J. A.; Pintaude, G.; Neves, J. C. K.

    2017-05-01

    Rolling contact fatigue (RCF) of a nitrided ductile cast iron was investigated. Flat washers machined from a pearlitic ductile cast iron bar were quenched and tempered to maximum hardness, ground, polished and divided into four groups: (1) specimens tested as quenched and tempered; (2) specimens plasma-nitrided for 8 h at 400 °C; (3) specimens plasma-nitrided and submitted to a diffusion process for 16 h at 400 °C; and (4) specimens submitted to a second tempering for 24 h at 400 °C. Hardness profiles, phase analyses and residual stress measurements by x-ray diffraction, surface roughness and scanning electron microscopy were applied to characterize the surfaces at each step of this work. Ball-on-flat washer tests were conducted with a maximum contact pressure of 3.6 GPa, under flood lubrication with a SAE 90 API GL-5 oil at 50 °C. Test ending criterion was the occurrence of a spalling. Weibull analysis was used to characterize RCF's lifetime data. Plasma-nitrided specimens exhibited a shorter RCF lifetime than those just quenched and tempered. The effects of nitriding on the mechanical properties and microstructure of the ductile cast iron are discussed in order to explain the shorter endurance of nitrided samples.

  18. Impact toughness and fracture toughness of austempered ductile iron

    OpenAIRE

    Liu, Jingcheng; Guoxiong SUN

    2004-01-01

    The impact toughness and fracture toughness ofaustermpered ductile iron (ADI) are described. The notched and un-notched charpy impact toughness of ADI at room temperature are somewhat lower than that of steel castings or forged steel pieces, however, they are approximately three times higher than that of mormal pearlitic ductile iron. The impact toughness of ADI decreases with decreasing temperature; but at -40 ℃ it still maintains about 70% of the value at room temperature. The properties of...

  19. 49 CFR 192.373 - Service lines: Cast iron and ductile iron.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Service lines: Cast iron and ductile iron. 192.373... Regulators, and Service Lines § 192.373 Service lines: Cast iron and ductile iron. (a) Cast or ductile iron... cast iron pipe or ductile iron pipe is installed for use as a service line, the part of the...

  20. Hot Ductility and Compression Deformation Behavior of TRIP980 at Elevated Temperatures

    Science.gov (United States)

    Zhang, Mei; Li, Haiyang; Gan, Bin; Zhao, Xue; Yao, Yi; Wang, Li

    2017-04-01

    The hot ductility tests of a kind of 980 MPa class Fe-0.31C (wt pct) TRIP steel (TRIP980) with the addition of Ti/V/Nb were conducted on a Gleeble-3500 thermomechanical simulator in the temperatures ranging from 873 K to 1573 K (600 °C to 1300 °C) at a constant strain rate of 0.001 s-1. It is found that the hot ductility trough ranges from 873 K to 1123 K (600 °C to 850 °C). The recommended straightening temperatures are from 1173 K to 1523 K (900 °C to 1250 °C). The isothermal hot compression deformation behavior was also studied by means of Gleeble-3500 in the temperatures ranging from 1173 K to 1373 K (900 °C to 1100 °C) at strain rates ranging from 0.01 s-1 to 10 s-1. The results show that the peak stress decreases with the increasing temperature and the decreasing strain rate. The deformation activation energy of the test steel is 436.7 kJ/mol. The hot deformation equation of the steel has been established, and the processing maps have been developed on the basis of experimental data and the principle of dynamic materials model (DMM). By analyzing the processing maps of strains of 0.5, 0.7, and 0.9, it is found that dynamic recrystallization occurs in the peak power dissipation efficiency domain, which is the optimal area of hot working. Finally, the factors influencing hot ductility and thermal activation energy of the test steel were investigated by means of microscopic analysis. It indicates that the additional microalloying elements play important roles both in the loss of hot ductility and in the enormous increase of deformation activation energy for the TRIP980 steel.

  1. Rhenium Alloys as Ductile Substrates for Diamond Thin-Film Electrodes.

    Science.gov (United States)

    Halpern, Jeffrey M; Martin, Heidi B

    2014-02-01

    Molybdenum-rhenium (Mo/Re) and tungsten-rhenium (W/Re) alloys were investigated as substrates for thin-film, polycrystalline boron-doped diamond electrodes. Traditional, carbide-forming metal substrates adhere strongly to diamond but lose their ductility during exposure to the high-temperature (1000°C) diamond, chemical vapor deposition environment. Boron-doped semi-metallic diamond was selectively deposited for up to 20 hours on one end of Mo/Re (47.5/52.5 wt.%) and W/Re (75/25 wt.%) alloy wires. Conformal diamond films on the alloys displayed grain sizes and Raman signatures similar to films grown on tungsten; in all cases, the morphology and Raman spectra were consistent with well-faceted, microcrystalline diamond with minimal sp(2) carbon content. Cyclic voltammograms of dopamine in phosphate-buffered saline (PBS) showed the wide window and low baseline current of high-quality diamond electrodes. In addition, the films showed consistently well-defined, dopamine electrochemical redox activity. The Mo/Re substrate regions that were uncoated but still exposed to the diamond-growth environment remained substantially more flexible than tungsten in a bend-to-fracture rotation test, bending to the test maximum of 90° and not fracturing. The W/Re substrates fractured after a 27° bend, and the tungsten fractured after a 21° bend. Brittle, transgranular cleavage fracture surfaces were observed for tungsten and W/Re. A tension-induced fracture of the Mo/Re after the prior bend test showed a dimple fracture with a visible ductile core. Overall, the Mo/Re and W/Re alloys were suitable substrates for diamond growth. The Mo/Re alloy remained significantly more ductile than traditional tungsten substrates after diamond growth, and thus may be an attractive metal substrate for more ductile, thin-film diamond electrodes.

  2. Fracture toughness in Mode I (GIC) for ductile adhesives

    Science.gov (United States)

    Gálvez, P.; Carbas, RJC; Campilho, RDSG; Abenojar, J.; Martínez, MA; Silva LFM, da

    2017-05-01

    Works carried out in this publication belong to a project that seeks the replacement of welded joints by adhesive joints at stress concentration nodes in bus structures. Fracture toughness in Mode I (GIC) has been measured for two different ductile adhesives, SikaTack Drive and SikaForce 7720. SikaTack Drive is a single-component polyurethane adhesive with high viscoelasticity (more than 100%), whose main use is the car-glass joining and SikaForce 7720 is double-component structural polyurethane adhesive. Experimental works have been carried out from the test called Double Cantilever Beam (DCB), using two steel beams as adherents and an adhesive thickness according to the problem posed in the Project, of 2 and 3 mm for SikaForce 7720 and SikaTack Drive, respectively. Three different methods have been used for measuring the fracture toughness in mode I (GIC) from the values obtained in the experimental DCB procedure for each adhesive: Corrected Beam Theory (CBT), Compliance Calibration Method (CCM) and Compliance Based Beam Method (CBBM). Four DCB specimens have been tested for each adhesive. Dispersion of each GIC calculation method for each adhesive has been studied. Likewise variations between the three different methods have been also studied for each adhesive.

  3. Fatigue properties of ductile cast iron containing chunky graphite

    Energy Technology Data Exchange (ETDEWEB)

    Ferro, P., E-mail: ferro@gest.unipd.it [Department of Management and Engineering, University of Padova, Stradella S. Nicola 3, I-36100 Vicenza (Italy); Lazzarin, P.; Berto, F. [Department of Management and Engineering, University of Padova, Stradella S. Nicola 3, I-36100 Vicenza (Italy)

    2012-09-30

    Highlights: Black-Right-Pointing-Pointer Experimental determination of high cycle fatigue properties of EN-GJS-400. Black-Right-Pointing-Pointer Evaluation of the influence of chunky graphite morphology on fatigue life. Black-Right-Pointing-Pointer Metallurgical analysis and microstructural parameters determination. Black-Right-Pointing-Pointer Nodule counting and nodularity rating. - Abstract: This work deals with experimental determination of high cycle fatigue properties of EN-GJS-400 ductile cast iron containing chunky graphite. Constant amplitude axial tests were performed at room temperature under a nominal load ratio R = 0. In order to evaluate the influence of chunky graphite morphology on fatigue life, fatigue tests were carried out also on a second set of specimens without this microstructural defect. All samples were taken from the core of a large casting component. Metallurgical analyses were performed on all the samples and some important microstructural parameters (nodule count and nodularity rating, among others) were measured and compared. It was found that a mean content of 40% of chunky graphite in the microstructure (with respect to total graphite content) does not influence significantly the fatigue strength properties of the analysed cast iron. Such result was attributed to the presence of microporosity detected on the surface fracture of the specimens by means of electron scanning microscope.

  4. Novel compaction resistant and ductile nanocomposite nanofibrous microfiltration membranes.

    Science.gov (United States)

    Homaeigohar, Seyed Shahin; Elbahri, Mady

    2012-04-15

    Despite promising filtration abilities, low mechanical properties of extraordinary porous electrospun nanofibrous membranes could be a major challenge in their industrial development. In addition, such kind of membranes are usually hydrophobic and non-wettable. To reinforce an electrospun nanofibrous membrane made of polyethersulfone (PES) mechanically and chemically (to improve wettability), zirconia nanoparticles as a novel nanofiller in membrane technology were added to the nanofibers. The compressive and tensile results obtained through nanoindentation and tensile tests, respectively, implied an optimum mechanical properties after incorporation of zirconia nanoparticles. Especially compaction resistance of the electrospun nanofibrous membranes improved significantly as long as no agglomeration of the nanoparticles occurred and the electrospun nanocomposite membranes showed a higher tensile properties without any brittleness i.e. a high ductility. Noteworthy, for the first time the compaction level was quantified through a nanoindentation test. In addition to obtaining a desired mechanical performance, the hydrophobicity declined. Combination of promising properties of optimum mechanical and surface chemical properties led to a considerably high water permeability also retention efficiency of the nanocomposite PES nanofibrous membranes. Such finding implies a longer life span and lower energy consumption for a water filtration process.

  5. Ductile streaks in precision grinding of hard and brittle materials

    Indian Academy of Sciences (India)

    V C Venkatesh; S Izman; S Sharif; T T Mon; M Konneh

    2003-10-01

    Ductile streaks produced during diamond grinding of hard and brittle materials have aided the subsequent process of polishing. Two novel techniques were used to study the formation of ductile mode streaks during diamond grinding (primary process) of germanium, silicon, and glass. In the first technique, aspheric surfaces were generated on Ge and Si at conventional speeds (5000 rpm). In the second technique, diamond grinding of plano surfaces on glass and Si surfaces using high speed (100,000 rpm) was carried out. Form accuracy, surface finish and ductile mode grinding streaks are discussed in this paper. It was found that resinoid diamond wheels gave more ductile streaks than metal-bonded wheels but better form accuracy was obtained with the latter. Ductile streaks were obtained more easily with pyrex rather than with BK 7 glass thus necessitating very little time for polishing. Ductile streaks appeared in abundance on germanium rather than silicon. Both the novel grinding techniques were used on CNC machining centres.

  6. A study on the effects of artifacts on fatigue limit of ductile cast iron with ferritic structure

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jin Hak [Yeungnam Univ., Gyeongsan (Korea, Republic of); Kim, Min Gun [Kangwon National Univ., Chuncheon (Korea, Republic of)

    2000-10-01

    In this study, fatigue tests were performed to examine the effects of micro drill hole on fatigue limit of as cast and Austempered Ductile cast Iron (ADI) using the rotary bending fatigue tester. As results, micro drill holes (diameter{<=}0.4mm) did not influence the fatigue limit of ADI, compared to annealed ductile cast iron; the critical defect size of crack initiation, in ADI was larger than as cast. If the {radical}areas of micro drill hole and graphite nodule in ADI are comparable, crack initiates at the graphite nodule. When the ruggedness develops through austempering treatment process, microstructure on crack initiation at micro drill hole is tougher than that of as cast ductile cast iron.

  7. TEST METHOD OF CRACK TIP OPENING DISPLACEMENT (CTOD) AND THE DUCTILE FRACTURE PROPERTIES OF TURBINE ROTOR MATERIAL%CTOD试验方法与转子材料的延性断裂性能

    Institute of Scientific and Technical Information of China (English)

    包陈; 蔡力勋

    2012-01-01

    Comparative study on differences of the formula of CTOD (crack tip opening displacement) computation and the evaluation of resistance curve between GB/T 21143-2007 and ASTM E1820-08a were conducted. Then by using compliance method, experiments on crack tip opening displacement (CTOD) for turbine rotor material Cr2Ni2MoV were carried out, and the experimental data were analyzed by use of the two test standards , respectively. The results show that, there are some mistakes in expressions of the CTOD calculation and blunt line equation recommended by GB/T 21143-2007, and corresponding correct expressions are proposed. Generally, the values of CTOD obtained by ASTM E1820-08a are slightly lower than those obtained by GB/T 21143-2007. The choice of blunt line equation has notable influence on the determination of critical CTOD of crack growth onset.%对国标GB/T 21143-2007和美标ASTM E1820-08a中的CTOD (crack tip opening displacement)计算公式和阻力曲线评定方法进行对比研究,采用柔度法完成汽轮机转子材料Cr2Ni2MoV钢的CTOD试验,并分别根据两个标准对试验结果进行分析.结果表明,GB/T 21143-2007中的CTOD计算公式和钝化线方程存在不合理的表达,对其进行相应修正;根据ASTM E1820-08a得到的CTOD值通常稍低于由GB/T 21143-2007得到的结果;钝化线方程的选取对启裂CTOD临界值的确定影响显著.

  8. Effect of fully and semi austempering treatment on the fatigue properties of ductile cast iron

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Min Gun; Lim, Bok Kyu; Hwang, Jung Gak [Kangwon National Univ., Chuncheon (Korea, Republic of); Kim, Dong Youl [Samcheok National Univ., Samcheok (Korea, Republic of)

    2005-03-01

    Single phase bainite structure which is obtained by the conventional austempering treatment reduces the ductility of ductile cast iron. Because of the reduction of ductility it is possible to worsen the fatigue properties. Therefore, semi austempered ductile iron which is treated from {alpha}+{gamma} is prepared to investigate the static strength and fatigue properties in comparison with fully austempered ductile iron (is treated from {gamma}). In spite of semi austempered ductile iron shows the 86% increase of ductility. Also, semi austempered ductile iron shows the higher fatigue limit and lower fatigue crack growth rate as compared with fully austempered ductile iron. By the fractographical analysis, it is revealed that the ferrite obtained by semi austempering process brings about the plastic deformation (ductile striation) of crack tip and gives the prior path of crack propagation. The relatively low crack growth rate in semi austempered specimen is caused by above fractographical reasons.

  9. High strength and high ductility behavior of 6061-T6 alloy after laser shock processing

    Science.gov (United States)

    Gencalp Irizalp, Simge; Saklakoglu, Nursen

    2016-02-01

    The plastic deformation behavior of 6061-T6 alloy which was subjected to severe plastic deformation (SPD) at high strain rates during laser shock processing (LSP) was researched. In LSP-treated materials, the near surface microstructural change was examined by TEM and fracture surfaces after tensile testing were examined by SEM. An increase in strength of metallic materials brings about the decrease in ductility. In this study, the results showed that LSP-treated 6061-T6 alloy exhibited both high strength and high ductility. TEM observation showed that stacking fault (SF) ribbon enlarged, deformation twins formed and twin boundary increased in LSP-treated 6061-T6 alloy. This observation was an indication of stacking fault energy (SFE) decrease. Work hardening capability was recovered after LSP impacts.

  10. Manufacturing of High-Strength and High-Ductility Pearlitic Steel Wires Using Noncircular Drawing Sequence

    Energy Technology Data Exchange (ETDEWEB)

    Baek, Hyun Moo; Joo, Ho Seon; Im, Yong-Taek [KAIST, Daejeon (Korea, Republic of); Hwang, Sun Kwang [KITECH, Cheonan (Korea, Republic of); Son, Il-Heon; Bae, Chul Min [POSCO, Pohang (Korea, Republic of)

    2014-07-15

    In this study, a noncircular drawing (NCD) sequence for manufacturing high-strength and high-ductility pearlitic steel wires was investigated. Multipass NCD was conducted up to the 12th pass at room temperature with two processing routes (defined as the NCDA and NCDB), and compared with the wire drawing (WD). During the torsion test, delamination fracture in the drawn wire was observed in the 10th pass of the WD whereas it was not observed until the 12th pass of the NCDB. From X-ray diffraction, the circular texture component that increases the likelihood of delamination fracture of the drawn wire was rarely observed in the NCDB. Thus, the improved ability of the multipass NCDB to manufacture high-strength pearlitic steel wires with high torsional ductility compared to the WD (by reducing the likelihood of delamination fracture) was demonstrated.

  11. Ductile flow by water-assisted cataclasis

    Science.gov (United States)

    den Brok, Bas

    2003-04-01

    In the presence of water otherwise brittle materials may deform macroscopically ductile by water-assisted cataclastic creep. This is possible as long as (i) solubility is high enough, so that stress-corrosion can occur, and (ii) local stress is low enough, to that fracturing remains subcritical. Water-assisted cataclastic creep (WACC) may play an important role in the middle and lower continental crust where mineral solubilities are high and stresses low. WACC is a poorly understood deformation process. Experiments were performed on very soluble brittle salts (Na-chlorate; K-alum) to study microstructure development by WACC. The experiments were carried out at room temperature and atmospheric pressure in a small see-through vessel. In this way the cataclastic deformation process could be studied "in-situ" under the microscope. Crystals were loaded in the presence of saturated salt solution. It appeared that originally straight mineral surfaces were instable when kept under stress. Grooves (or channels) slowly developed in the surface by local dissolution. These grooves behave like so-called Grinfeld instabilities. They develop because the energy of a grooved surface under stress is lower than the energy of a straight surface under stress. The grooves may deepen and turn into subcritical cracks when local stress further increases. These cracks propagate slowly. They propagate parallel to sigma1 but also at an angle and even perpendicular to sigma1, often following crystallographically controlled directions. The fractures mostly change direction while propagating, locally making turns of more than 180 degrees. Irregular fracture fragments thus develop. The fractures may migrate sideways (as with grain bounday migration) probably by solution-redeposition driven by differences in stress between both sides of the fracture. Thus the shape of the fragments changes. The size of the fracture fragments seems to be controlled by the distance of the grooves, which decreases

  12. Shear Capacity and Failure Behavior of Steel-Reinforced High Ductile Concrete Beams

    Directory of Open Access Journals (Sweden)

    Mingke Deng

    2015-01-01

    Full Text Available The shear behavior of six high ductile fiber reinforced concrete (HDC beams is studied to investigate the influence of shear-span ratio and HDC mechanical property on the improvement of the shear failure mode and shear capacity of short beams. Four steel-reinforced high ductile concrete beams (SHDC beams with different shear span ratios are tested under concentrated load at midspan. To study the effect of stirrups and steel on the shear capacity of short beams, two additional specimens without steel but one including stirrups are investigated. The main aspects of SHDC beams are discussed in detail, such as failure mode, deformability, and shear capacity. Test results show that the SHDC short beams keep high residual bearing capacity and great integrity when suffering from large deformation. It is revealed that HDC increased the shear ductility and improved the shear failure mode of short beams. A comparison with the shear equations of Chinese YB9082-2006 shows that the Chinese Code equation provides conservative estimation for HDC beams. This study proposes modifications to the equation for predicting the shear capacity of HDC beams.

  13. Mechanical, physical, and corrosion characteristics of 2% vanadium alloyed ductile iron

    Science.gov (United States)

    Abdullah, Bulan; Jaffar, Ahmed; Alias, Siti Khadijah; Jaafar, Roseleena; Ramli, Abdullah; Faitullah, Ahmad

    2010-03-01

    This study was to investigate the effect of 2% vanadium alloyed austempered ductile iron on mechanical properties and microstructure and also to determine the desired austempering temperatures of vanadium alloyed ductile iron. In this study, specimens of 2%vanadium DI were produced by using the Y-block casting in the foundry lab. The specimen produced were machine according to the tensile and impact dimension followed the TSEN1002-1 and ASTM E23 standard. Then, austempering process was performed at the three different temperatures to the sample which are 500°, 600° and 700° in high temperature furnace. The specimens has been machine were undergoes the tensile, impact, density and hardness test. The microstructures were observed by using Olympus BX 41 M Microscopes image analysis system before and after etching by Nital 15%. Polarization test also were conduct between commercial DI and 2%V-DI. The results show that 2% vanadium alloyed ductile iron (2% V-DI) not only increases the nodule count and ferrite content in the microstructure, but also improves the mechanical properties such as tensile strength, impact toughness proportional to the austempered temperature as compared to unalloyed DI. The low corrosion rates also show for the 2% of vanadium alloyed compare to the commercial DI.

  14. Effect of rare earth cerium and impurity tin on the hot ductility of a Cr-Mo low alloy steel

    Institute of Scientific and Technical Information of China (English)

    宋申华; 徐野威; 陈贤淼; 姜雪

    2016-01-01

    The specimens of 1Cr-0.5Mo low alloy steel, undoped, Sn-doped and Ce+Sn-doped, were austenitized at 1300ºCand then cooled down to different temperatures in the range of 700–1050ºC, followed by tensile tests with the aid of a Gleeble machine. The reduction of area (RA) obtained from the test was employed to evaluate the hot ductility of the steel. The testedspecimens were char-acterized using different techniques. Minor Sn could considerably reduce the RA values of the steel in the whole temperature range, and the hot ductility curve could be widened and deepened. Nevertheless, minor Ce could improve the hot ductility of the Ce+Sn-doped steel by fully suppressing the Sn-induced hot ductility deterioration. FEGSTEM microanalysis showed that the Sn or Ce and Sn atoms segregated to austenite grain boundaries in the Sn-doped or Ce+Sn doped specimens. The detrimental effect of Sn on the hot ductility could be attributed mainly to the segregation of Sn as it could decrease the grain boundary cohesion andin turn enhancedthe grain boundary sliding and cracking. However, this detrimental effect of Sn could be counteracted by the segregation of Ce which could increase the grain boundary cohesion and in turn restrainedthe grain boundary sliding and cracking. Accordingly, a minor addition of rare earth Ce could be an effective method of suppressing the detrimental effectof impurity elements on the hot ductility of a Cr-Mo low alloy steel.

  15. Mechanisms for Ductile Rupture - FY16 ESC Progress Report

    Energy Technology Data Exchange (ETDEWEB)

    Boyce, Brad L. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Carroll, Jay D. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Noell, Phillip [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Bufford, Daniel Charles [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Clark, Blythe G. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Hattar, Khalid Mikhiel [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Lim, Hojun [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Battaile, Corbett C. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2017-01-01

    Ductile rupture in metals is generally a multi-step process of void nucleation, growth, and coalescence. Particle decohesion and particle fracture are generally invoked as the primary microstructural mechanisms for room-temperature void nucleation. However, because high-purity materials also fail by void nucleation and coalescence, other microstructural features must also act as sites for void nucleation. Early studies of void initiation in high-purity materials, which included post-mortem fracture surface characterization using scanning electron microscopy (SEM) and high-voltage electron microscopy (HVEM) and in-situ HVEM observations of fracture, established the presence of dislocation cell walls as void initiation sites in high-purity materials. Direct experimental evidence for this contention was obtained during in-situ HVEM tensile tests of Be single crystals. Voids between 0.2 and 1 μm long appeared suddenly along dislocation cell walls during tensile straining. However, subsequent attempts to replicate these results in other materials, particularly α -Fe single crystals, were unsuccessful because of the small size of the dislocation cells, and these remain the only published in-situ HVEM observations of void nucleation at dislocation cell walls in the absence of a growing macrocrack. Despite this challenge, other approaches to studying void nucleation in high-purity metals also indicate that dislocation cell walls are nucleation sites for voids.

  16. Improved Seismic Risk Assessment of Non-ductile Reinforced Concrete Buildings

    Science.gov (United States)

    Fuselier, Blaine Jacob

    Existing reinforced concrete (RC) buildings built to non-ductile specifications are highly susceptible to damage given lateral loads induced from earthquake ground motions. To explore the effects of these ground motions, non-linear finite element analyses are being used in research and practice to model representations of non-ductile RC buildings as well as conduct probabilistic analyses of their seismic fragility in as-built and retrofitted conditions. This study examines the influence of modeling fidelity on the response and fragility of non-ductile RC buildings, testing the role of explicitly capturing local failure in the finite element model as well as providing new insight into the probability of component damage levels given system level failure. Also, a survey is presented to assess the tagging decisions made during post-earthquake rapid evaluations of reinforced concrete buildings and compare these results to empirical data from past earthquake reconnaissance reports. The results of this study will provide insight into several key issues in seismic performance assessment for RC buildings.

  17. The influence of strain rate and hydrogen on the plane-strain ductility of Zircaloy cladding

    Energy Technology Data Exchange (ETDEWEB)

    Link, T.M.; Motta, A.T.; Koss, D.A. [Pennsylvania State Univ., University Park, PA (United States)

    1998-03-01

    The authors studied the ductility of unirradiated Zircaloy-4 cladding under loading conditions prototypical of those found in reactivity-initiated accidents (RIA), i.e.: near plane-strain deformation in the hoop direction (transverse to the cladding axis) at room temperature and 300 C and high strain rates. To conduct these studies, they developed a specimen configuration in which near plane-strain deformation is achieved in the gage section, and a testing methodology that allows one to determine both the limit strain at the onset of localized necking and the fracture strain. The experiments indicate that there is little effect of strain rate (10{sup {minus}3} to 10{sup 2} s{sup {minus}1}) on the ductility of unhydrided Zircaloy tubing deformed under near plane-strain conditions at either room temperature or 300 C. Preliminary experiments on cladding containing 190 ppm hydrogen show only a small loss of fracture strain but no clear effect on limit strain. The experiments also indicate that there is a significant loss of Zircaloy ductility when surface flaws are present in the form of thickness imperfections.

  18. Effect of Lanthanum on Nodule Count and Nodularity of Ductile Iron

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The present study aims at finding out the effect of the addition of a single rare earth element, that is, lanthanum on the nodularity and nodule count of ductile iron under controlled conditions. For this purpose, four melts with different compositions were made, using a 28 kg inductotherm medium frequency induction furnace. The temperature was carefully maintained between 1400 and 1450 ℃ for these heats. A good quality charge consisting of Sorel metal, ferrosilicon, Swedish iron, ferrosilicon magnesium, and ferrosilicon lanthanum was used for the production of melts. A vertically parted sand mould was used for casting of 10 test bars made from local silica sand. Standard coin samples were chill-cast to conduct chemical analysis of the ductile iron. Microstructure study of the samples was conducted using a Leica optical microscope. Nodule count and nodularity of the samples were carried out using an image analyzer. The results obtained indicated that with the increased addition of lanthanum the nodule count of ductile iron increased, thus making it evident that it played a significant role in increasing the mechanical properties. The highest nodule count of 467 was obtained with the addition of 0.03% lanthanum. However, the effect of lanthanum on nodularity was negligible with nodularity ranging from 81% to 83%.

  19. Effect of Bi on graphite morphology and mechanical properties of heavy section ductile cast iron

    Directory of Open Access Journals (Sweden)

    Song Liang

    2014-03-01

    Full Text Available To improve the mechanical properties of heavy section ductile cast iron, bismuth (Bi was introduced into the iron. Five castings with different Bi content from 0 to 0.014 wt.% were prepared; and four positions in the casting from the edge to the center, with different solidification cooling rates, were chosen for microstructure observation and mechanical properties test. The effect of the Bi content on the graphite morphology and mechanical properties of heavy section ductile cast iron were investigated. Results show that the tensile strength, elongation and impact toughness at different positions in the five castings decrease with a decrease in cooling rate. With an increase in Bi content, the graphite morphology and the mechanical properties at the same position are improved, and the improvement of mechanical properties is obvious when the Bi content is no higher than 0.011wt.%. But when the Bi content is further increased to 0.014wt.%, the improvement of mechanical properties is not obvious due to the increase of chunky graphite number and the aggregation of chunky graphite. With an increase in Bi content, the tensile fracture mechanism is changed from brittle to mixture ductile-brittle fracture.

  20. From brittle to ductile: a structure dependent ductility of diamond nanothread

    Science.gov (United States)

    Zhan, Haifei; Zhang, Gang; Tan, Vincent B. C.; Cheng, Yuan; Bell, John M.; Zhang, Yong-Wei; Gu, Yuantong

    2016-05-01

    As a potential building block for the next generation of devices/multifunctional materials that are spreading in almost every technology sector, one-dimensional (1D) carbon nanomaterial has received intensive research interests. Recently, a new ultra-thin diamond nanothread (DNT) has joined this palette, which is a 1D structure with poly-benzene sections connected by Stone-Wales (SW) transformation defects. Using large-scale molecular dynamics simulations, we found that this sp3 bonded DNT can transition from brittle to ductile behaviour by varying the length of the poly-benzene sections, suggesting that DNT possesses entirely different mechanical responses than other 1D carbon allotropes. Analogously, the SW defects behave like a grain boundary that interrupts the consistency of the poly-benzene sections. For a DNT with a fixed length, the yield strength fluctuates in the vicinity of a certain value and is independent of the ``grain size''. On the other hand, both yield strength and yield strain show a clear dependence on the total length of DNT, which is due to the fact that the failure of the DNT is dominated by the SW defects. Its highly tunable ductility together with its ultra-light density and high Young's modulus makes diamond nanothread ideal for the creation of extremely strong three-dimensional nano-architectures.As a potential building block for the next generation of devices/multifunctional materials that are spreading in almost every technology sector, one-dimensional (1D) carbon nanomaterial has received intensive research interests. Recently, a new ultra-thin diamond nanothread (DNT) has joined this palette, which is a 1D structure with poly-benzene sections connected by Stone-Wales (SW) transformation defects. Using large-scale molecular dynamics simulations, we found that this sp3 bonded DNT can transition from brittle to ductile behaviour by varying the length of the poly-benzene sections, suggesting that DNT possesses entirely different

  1. Impact of ductility on hydraulic fracturing in shales

    Science.gov (United States)

    MacMinn, Chris; Auton, Lucy

    2016-04-01

    Hydraulic fracturing is a method for extracting natural gas and oil from low-permeability rocks such as shale via the high-pressure injection of fluid into the bulk of the rock. The goal is to initiate and propagate fractures that will provide hydraulic access deeper into the reservoir, enabling gas or oil to be collected from a larger region of the rock. Fracture is the tensile failure of a brittle material upon reaching a threshold tensile stress, but some shales have a high clay content and may yield plastically before fracturing. Plastic deformation is the shear failure of a ductile material, during which stress relaxes through irreversible rearrangements of the particles of the material. Here, we investigate the impact of the ductility of shales on hydraulic fracturing. We first consider a simple, axisymmetric model for radially outward fluid injection from a wellbore into a ductile porous rock. We use this model to show that plastic deformation greatly reduces the maximum tensile stress, and that this maximum stress does not always occur at the wellbore. We then complement these results with laboratory experiments in an analogue system, and with numerical simulations based on the discrete element method (DEM), both of which suggest that ductile failure can indeed dramatically change the resulting deformation pattern. These results imply that hydraulic fracturing may fail in ductile rocks, or that the required injection rate for fracking may be much larger than the rate predicted from models that assume purely elastic mechanical behavior.

  2. Ductile electroactive biodegradable hyperbranched polylactide copolymers enhancing myoblast differentiation.

    Science.gov (United States)

    Xie, Meihua; Wang, Ling; Guo, Baolin; Wang, Zhong; Chen, Y Eugene; Ma, Peter X

    2015-12-01

    Myotube formation is crucial to restoring muscular functions, and biomaterials that enhance the myoblast differentiation into myotubes are highly desirable for muscular repair. Here, we report the synthesis of electroactive, ductile, and degradable copolymers and their application in enhancing the differentiation of myoblasts to myotubes. A hyperbranched ductile polylactide (HPLA) was synthesized and then copolymerized with aniline tetramer (AT) to produce a series of electroactive, ductile and degradable copolymers (HPLAAT). The HPLA and HPLAAT showed excellent ductility with strain to failure from 158.9% to 42.7% and modulus from 265.2 to 758.2 MPa. The high electroactivity of the HPLAAT was confirmed by UV spectrometer and cyclic voltammogram measurements. These HPLAAT polymers also showed improved thermal stability and controlled biodegradation rate compared to HPLA. Importantly, when applying these polymers for myotube formation, the HPLAAT significantly improved the proliferation of C2C12 myoblasts in vitro compared to HPLA. Furthermore, these polymers greatly promoted myogenic differentiation of C2C12 cells as measured by quantitative analysis of myotube number, length, diameter, maturation index, and gene expression of MyoD and TNNT. Together, our study shows that these electroactive, ductile and degradable HPLAAT copolymers represent significantly improved biomaterials for muscle tissue engineering compared to HPLA. Copyright © 2015 Elsevier Ltd. All rights reserved.

  3. A Study on Ductility of Prestressed Concrete Pier Based on Response Surface Methodology

    Directory of Open Access Journals (Sweden)

    H. Wang

    2016-12-01

    Full Text Available The ductility of prestressed concrete pier is studied based on response surface methodology. Referring to the pervious prestressed concrete pier, based on Box-Behnken design, the ductility of 25 prestressed concrete piers is calculated by numerical method. The relationship between longitudinal reinforcement ratio, shear reinforcement ratio, prestressed tendon quantity, concrete compressive strength and ductility factor is gotten. The influence of the longitudinal reinforcement ratio, the shear reinforcement ratio, the prestressed tendon quantity and concrete compressive strength to curvature ductility is discussed. Then the ductility regression equation is deduced. The result showed that the influence of the prestressed tendon quantity to the ductility of prestressed concrete pier is significant. With the increasing of the prestressed tendon quantity, the curvature ductility curved reduces. With the increasing of shear reinforcement ratio and compressive strength of concrete, the curvature ductility increases linearly. And the influence of the longitudinal reinforcement ratio to ductility of the prestressed concrete pier is insignificant.

  4. Brittle and ductile friction and the physics of tectonic tremor

    Science.gov (United States)

    Daub, E.G.; Shelly, D.R.; Guyer, R.A.; Johnson, P.A.

    2011-01-01

    Observations of nonvolcanic tremor provide a unique window into the mechanisms of deformation and failure in the lower crust. At increasing depths, rock deformation gradually transitions from brittle, where earthquakes occur, to ductile, with tremor occurring in the transitional region. The physics of deformation in the transition region remain poorly constrained, limiting our basic understanding of tremor and its relation to earthquakes. We combine field and laboratory observations with a physical friction model comprised of brittle and ductile components, and use the model to provide constraints on the friction and stress state in the lower crust. A phase diagram is constructed that characterizes under what conditions all faulting behaviors occur, including earthquakes, tremor, silent transient slip, and steady sliding. Our results show that tremor occurs over a range of ductile and brittle frictional strengths, and advances our understanding of the physical conditions at which tremor and earthquakes take place. Copyright ?? 2011 by the American Geophysical Union.

  5. Brittle to ductile transition in densified silica glass.

    Science.gov (United States)

    Yuan, Fenglin; Huang, Liping

    2014-05-22

    Current understanding of the brittleness of glass is limited by our poor understanding and control over the microscopic structure. In this study, we used a pressure quenching route to tune the structure of silica glass in a controllable manner, and observed a systematic increase in ductility in samples quenched under increasingly higher pressure. The brittle to ductile transition in densified silica glass can be attributed to the critical role of 5-fold Si coordination defects (bonded to 5 O neighbors) in facilitating shear deformation and in dissipating energy by converting back to the 4-fold coordination state during deformation. As an archetypal glass former and one of the most abundant minerals in the Earth's crest, a fundamental understanding of the microscopic structure underpinning the ductility of silica glass will not only pave the way toward rational design of strong glasses, but also advance our knowledge of the geological processes in the Earth's interior.

  6. Impact toughness and fracture toughness of austempered ductile iron

    Directory of Open Access Journals (Sweden)

    Jingcheng LIU

    2004-11-01

    Full Text Available The impact toughness and fracture toughness ofaustermpered ductile iron (ADI are described. The notched and un-notched charpy impact toughness of ADI at room temperature are somewhat lower than that of steel castings or forged steel pieces, however, they are approximately three times higher than that of mormal pearlitic ductile iron. The impact toughness of ADI decreases with decreasing temperature; but at -40 ℃ it still maintains about 70% of the value at room temperature. The properties of fracture toughness are important in safety design and failure analysis. In this study all fracture toughness data of ADI are higher than that of conventional ductile iron, and are equivalent to or better than that of steel castings o forged steel pieces with the tensile strength equivalent to ADI.

  7. Engineered Cooling Process for High Strength Ductile Iron Castings

    Science.gov (United States)

    Lekakh, Simon N.; Mikhailov, Anthony; Kramer, Joseph

    Professor Stefanescu contributed fundamentally to the science of solidification and microstructural evolutions in ductile irons. In this article, the possibility of development of high strength ductile iron by applying an engineered cooling process after casting early shake out from the sand mold was explored. The structures in industrial ductile iron were experimentally simulated using a computer controlled heating/cooling device. CFD modeling was used for process simulation and an experimental bench scale system was developed. The process concept was experimentally verified by producing cast plates with 25 mm wall thickness. The tensile strength was increased from 550 MPa to 1000 MPa in as-cast condition without the need for alloying and heat treatment. The possible practical applications were discussed.

  8. Response of Triaxial State of Stress to Creep Rupture Life and Ductility of 316 LN Austenitic Stainless Steel

    Science.gov (United States)

    Goyal, Sunil; Laha, K.; Bhaduri, A. K.

    2016-12-01

    In the present investigation, the effect of triaxial state of stress on creep rupture life and ductility of 316 LN stainless steel has been assessed. The creep tests were carried out on both smooth and notched specimens of the steel at 873 K in the stress range of 270-340 MPa. The notched specimens had root radius ranging from 0.83 mm to 5 mm. The detailed finite element analysis has been carried out to assess the triaxial state of stress across the notch incorporating Norton's law as creep deformation governing mechanism. The creep rupture life of the steel increased in presence of triaxial stresses and extent of which was more at lower net applied stresses and higher triaxiality (sharper notch). The reduction in effective stress in presence of notch resulted in higher creep rupture life of the steel under triaxial stresses. The fracture surfaces revealed mixed mode failure consisting of dimple ductile and intergranular creep cavitation for all testing conditions, however, extent of cavitation was higher for relatively higher triaxialities and lower net applied stresses. The creep ductility of the steel was found to decrease drastically under triaxial state of stress. The triaxial rupture life and creep ductility of the steel have been assessed based on different models on incorporating different components of stresses at the skeletal point.

  9. Response of Triaxial State of Stress to Creep Rupture Life and Ductility of 316 LN Austenitic Stainless Steel

    Science.gov (United States)

    Goyal, Sunil; Laha, K.; Bhaduri, A. K.

    2017-02-01

    In the present investigation, the effect of triaxial state of stress on creep rupture life and ductility of 316 LN stainless steel has been assessed. The creep tests were carried out on both smooth and notched specimens of the steel at 873 K in the stress range of 270-340 MPa. The notched specimens had root radius ranging from 0.83 mm to 5 mm. The detailed finite element analysis has been carried out to assess the triaxial state of stress across the notch incorporating Norton's law as creep deformation governing mechanism. The creep rupture life of the steel increased in presence of triaxial stresses and extent of which was more at lower net applied stresses and higher triaxiality (sharper notch). The reduction in effective stress in presence of notch resulted in higher creep rupture life of the steel under triaxial stresses. The fracture surfaces revealed mixed mode failure consisting of dimple ductile and intergranular creep cavitation for all testing conditions, however, extent of cavitation was higher for relatively higher triaxialities and lower net applied stresses. The creep ductility of the steel was found to decrease drastically under triaxial state of stress. The triaxial rupture life and creep ductility of the steel have been assessed based on different models on incorporating different components of stresses at the skeletal point.

  10. Material specification and quality control program for ductile iron spent fuel casks

    Energy Technology Data Exchange (ETDEWEB)

    Rehmer, B.; Frenz, H.; Weidlich, S.; Kuehn, H.D.

    1995-12-31

    In the process of testing spent fuel casks, BAM is gaining a lot of relevant data regarding the quality level of Ductile Cast Iron (DCI). This paper discusses the basic parameters governing the material behavior of ferritic and ferritic-pearlitic DCI and reviews the development of cask quality over the last years. The effect of microstructure and sample size on the fracture toughness of DCI is discussed. The results of a test program show the prominent effect of pearlite content and graphite nodule structure in the mechanical and fracture toughness characteristics of DCI. This observation is important for quality assurance programs for shipping and storage casks of radioactive materials.

  11. Development of Flexible Link Slabs using Ductile Fiber Reinforced Concrete

    DEFF Research Database (Denmark)

    Lárusson, Lárus Helgi

    emphasis oncrack formation and development at the rebar-matrix interface during direct tensile loading. Utilizing a high definition DIC technique in a novel approach, detailed measurements of the crack formation and debonding process are obtained. It is found that ductile ECC, in contrast to conventional...... two adjacent bridge deck segments. The link slab element, composed of GFRP reinforced ECC,exhibited the same tension stiffening and tension strengthening behavior with limited crack widths as was observed in the reinforced prisms under monotonic and cyclic loading. The combination of ductile ECC...

  12. Ductility of metal thin films in flexible electronics

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Flexible, large area electronics using various organic and inorganic materials are beginning to show great promise. During manufacture and service, large deforma- tion of these hybrid materials will pose significant challenges in terms of high performance and reliability. A deep understanding of the ductility or flexibility of macroelectronics becomes one of the major issues that must be addressed ur- gently. This paper describes the current level of understanding on the thin-film ductility, both free-standing and substrate-supported, and relevant influencing factors.

  13. Robustness Evaluation of Timber Structures with Ductile Behaviour

    DEFF Research Database (Denmark)

    Kirkegaard, Poul Henning; Sørensen, John Dalsgaard; Cizmar, D.

    2009-01-01

    The present paper considers robustness evaluation of timber structures where the ductile behavior of joints of timber material is taken into account. The robustness analysis is based on the structural reliability framework used on a simplified mechanical system modelling a structural timber system...... as a parallel system. A measure of ductile behaviour is introduced. For different values of this measure the system reliability is estimated based on Monte Carlo simulation where correlation between the strength of structural elements and load models for permanent and live load are introduced. The results...

  14. Deformation mechanisms of NiAl cyclicly deformed near the brittle-to-ductile transformation temperature

    Science.gov (United States)

    Antolovich, Stephen D.; Saxena, Ashok; Cullers, Cheryl

    1992-01-01

    , probing the deformation mechanisms operating in fatigue will lead to a better understanding of NiAl's unique characteristics. Low cycle fatigue properties have been reported on binary NiAl in the past year, yet those studies were limited to two temperature ranges: room temperature and near 1000 K. Eventually, fatigue property data will be needed for a wide range of temperatures and compositions. The intermediate temperature range near the brittle-to-ductile transition was chosen for this study to ascertain whether the sharp change occurring in monotonic behavior also occurs under cyclic conditions. An effort was made to characterize the dislocation structures which evolved during fatigue testing and comment on their role in the deformation process.

  15. Simulation of seismic waves at the Earth crust (brittle-ductile transition based on the Burgers model

    Directory of Open Access Journals (Sweden)

    J. M. Carcione

    2014-06-01

    Full Text Available The Earth crust presents two dissimilar rheological behaviours depending on the in-situ stress-temperature conditions. The upper, cooler, part is brittle while deeper zones are ductile. Seismic waves may reveal the presence of the transition but a proper characterization is required. We first obtain a stress–strain relation including the effects of shear seismic attenuation and ductility due to shear deformations and plastic flow. The anelastic behaviour is based on the Burgers mechanical model to describe the effects of seismic attenuation and steady-state creep flow. The shear Lamé constant of the brittle and ductile media depends on the in-situ stress and temperature through the shear viscosity, which is obtained by the Arrhenius equation and the octahedral stress criterion. The P- and S-wave velocities decrease as depth and temperature increase due to the geothermal gradient, an effect which is more pronounced for shear waves. We then obtain the P-S and SH equations of motion recast in the velocity-stress formulation, including memory variables to avoid the computation of time convolutions. The equations correspond to isotropic anelastic and inhomogeneous media and are solved by a direct grid method based on the Runge–Kutta time stepping technique and the Fourier pseudospectral method. The algorithm is tested with success against known analytical solutions for different shear viscosities. A realistic example illustrates the computation of surface and reverse-VSP synthetic seismograms in the presence of an abrupt brittle-ductile transition.

  16. Improvement in Abrasion Wear Resistance and Microstructural Changes with Deep Cryogenic Treatment of Austempered Ductile Cast Iron (ADI)

    Science.gov (United States)

    Šolić, Sanja; Godec, Matjaž; Schauperl, Zdravko; Donik, Črtomir

    2016-10-01

    The application of a deep cryogenic treatment during the heat-treatment processes for different types of steels has demonstrated a significant influence on their mechanical and tribological properties. A great deal of research was conducted on steels, as well as on other kinds of materials, such as hard metal, gray cast iron, aluminum, aluminum alloys, etc., but not on austempered ductile iron (ADI). In this research the influence of a deep cryogenic treatment on the microstructure and abrasive wear resistance of austempered ductile iron was investigated. The ductile cast iron was austempered at the upper ausferritic temperature, deep cryogenically treated, and afterwards tempered at two different temperatures. The abrasion wear resistance was tested using the standard ASTM G65 method. The microstructure was characterized using optical microscopy, field-emission scanning electron microscopy, electron back-scattered diffraction, and X-ray diffraction in order to define the microstructural changes that influenced the properties of the ADI. The obtained results show that the deep cryogenic treatment, in combination with different tempering temperatures, affects the matrix microstructure of the austempered ductile iron, which leads to an increase in both the abrasion wear resistance and the hardness.

  17. Enhancement of shear strength and ductility for reinforced concrete wide beams due to web reinforcement

    Directory of Open Access Journals (Sweden)

    M. Said

    2013-12-01

    Full Text Available The shear behavior of reinforced concrete wide beams was investigated. The experimental program consisted of nine beams of 29 MPa concrete strength tested with a shear span-depth ratio equal to 3.0. One of the tested beams had no web reinforcement as a control specimen. The flexure mode of failure was secured for all of the specimens to allow for shear mode of failure. The key parameters covered in this investigation are the effect of the existence, spacing, amount and yield stress of the vertical stirrups on the shear capacity and ductility of the tested wide beams. The study shows that the contribution of web reinforcement to the shear capacity is significant and directly proportional to the amount and spacing of the shear reinforcement. The increase in the shear capacity ranged from 32% to 132% for the range of the tested beams compared with the control beam. High grade steel was more effective in the contribution of the shear strength of wide beams. Also, test results demonstrate that the shear reinforcement significantly enhances the ductility of the wide beams. In addition, shear resistances at failure recorded in this study are compared to the analytical strengths calculated according to the current Egyptian Code and the available international codes. The current study highlights the need to include the contribution of shear reinforcement in the Egyptian Code requirements for shear capacity of wide beams.

  18. A study on the performance of ductile failure models under different range of stress triaxiality states with experimental validation

    Science.gov (United States)

    Amaral, Rui; Teixeira, Pedro; Azinpour, Erfan; Santos, Abel D.; César de Sá, J.

    2016-08-01

    In this work, experimental tests were carried out, under different loading conditions, in order to assess different ductile failure criteria, namely based on GTN, Johnson-Cook or Lemaitre models and to establish new proposals for improvement. Corresponding characterization for damage parameters is performed by an inverse analysis procedure, using reference experimental tests. Numerical simulations of a cross-shaped component are considered for the damage models, and results show a similar trend related with the experimental fracture evidence.

  19. Effect of inclusion density on ductile fracture toughness and roughness

    DEFF Research Database (Denmark)

    Srivastava, Akhilesh Kumar; Ponson, L.; Osovski, S.

    2014-01-01

    Three dimensional calculations of ductile fracture under mode I plane strain, small scale yielding conditions are carried out using an elastic-viscoplastic constitutive relation for a progressively cavitating solid with two populations of void nucleating second phase particles. Larger inclusions ...

  20. Numerical determination of parameterised failure curves for ductile structural materials

    NARCIS (Netherlands)

    Weber, Ulrich; Mohanta, Ashok; Schmauder, Siegfried

    2007-01-01

    Inhomogeneities such as voids or inclusions can lead to stress and strain concentrations under external loading conditions due to the different elastic-plastic and thermal properties of the phases. To describe the damage behavior of ductile materials, a damage parameter was introduced by Rice and Tr

  1. SOME PECULIARITIES OF DUCTILE SHEAR FAILURE OF AMORPHOUS ALLOY RIBBONS

    NARCIS (Netherlands)

    BENGUS, VZ; TABACHNIKOVA, ED; SHUMILIN, SE; GOLOVIN, YI; MAKAROV, MV; SHIBKOV, AA; MISKUF, J; CSACH, K; Ocelik, Vaclav

    1993-01-01

    The kinetics of a shear crack propagation under ductile shear failure of amorphous alloys ribbons is studied experimentally. Some phenomena that accompany this failure are also studied: repeated alternation of the shear crack orientation, plastic corrugation of a ribbon, extreme local heating at the

  2. High-strength tungsten alloy with improved ductility

    Science.gov (United States)

    Klopp, W. D.; Raffo, P. L.; Rubenstein, L. S.; Witzke, W. R.

    1967-01-01

    Alloy combines superior strength at elevated temperatures with improved ductility at lower temperatures relative to unalloyed tungsten. Composed of tungsten, rhenium, hafnium, and carbon, the alloy is prepared by consumable electrode vacuum arc-melting and can be fabricated into rod, plate, and sheet.

  3. Multiscale modeling of ductile failure in metallic alloys

    NARCIS (Netherlands)

    Pardoen, Thomas; Scheyvaerts, Florence; Simar, Aude; Tekoglu, Cihan; Onck, Patrick R.; Tekoğlu, Cihan

    2010-01-01

    Micromechanical models for ductile failure have been developed in the 1970s and 1980s essentially to address cracking in structural applications and complement the fracture mechanics approach. Later, this approach has become attractive for physical metallurgists interested by the prediction of failu

  4. APPLICATION OF AUSTEMPERED DUCTILE IRON TO RAIL WHEEL SETS

    Directory of Open Access Journals (Sweden)

    Sacit DÜNDAR

    2003-03-01

    Full Text Available Austempered Ductile Iron (ADI is made up of a composite structure of acicular ferrite and carbon-enriched austenite. The transformation of austenite to martensite under certain stress levels results in a material with a hard rim and a tough internal structure. These properties makes it an alternate material for the production of railcar wheelsets.

  5. APPLICATION OF AUSTEMPERED DUCTILE IRON TO RAIL WHEEL SETS

    OpenAIRE

    Sacit DÜNDAR

    2003-01-01

    Austempered Ductile Iron (ADI) is made up of a composite structure of acicular ferrite and carbon-enriched austenite. The transformation of austenite to martensite under certain stress levels results in a material with a hard rim and a tough internal structure. These properties makes it an alternate material for the production of railcar wheelsets.

  6. Thermo-Mechanical Processing and Properties of a Ductile Iron

    Energy Technology Data Exchange (ETDEWEB)

    Syn, C.K.; Lesuer, R.R.; Sherby, O.D.

    1997-07-14

    Thermo-mechanical processing of ductile irons is a potential method for enhancing their mechanical properties. A ductile cast iron containing 3.6% C, 2.6% Si and 0.045% Mg was continuously hot-and-warm rolled or one-step press-forged from a temperature in the austenite range (900{degrees}C-1100{degrees}C) to a temperature below the A, temperature. Various amounts of reduction were used (from 60% to more than 90%) followed by a short heat ent at 600`C. The heat ent lead to a structure of fine graphite in a matrix of ferrite and carbides. The hot-and- warm worked materials developed a pearlitic microstructure while the press-forged material developed a spheroidite-like carbide microstructure in the matrix. Cementite-denuded ferrite zones were developed around graphite stringers in the hot-and-warm worked materials, but such zones were absent in the press-forged material. Tensile properties including tensile strength and total elongation were measured along the direction parallel and transverse to the rolling direction and along the direction transverse to the press-forging direction. The tensile ductility and strength both increased with a decrease in the amount of hot-and-warm working. The press- forged materials showed higher strength (645 MPa) than the hot-and-warrn worked materials (575 MPa) when compared at the same ductility level (22% elongation).

  7. The surface layer of austempered ductile iron investment castings properties

    OpenAIRE

    D. Myszka; M. Kłębczyk; Zych, A.; L. Kwiatkowski

    2009-01-01

    The article presents a unique process of carbonnitriding and nitriding the precision casting surfaces of austempered ductile iron. The results of the research are pointing that adequate process parameters allow to obtain multiple increase of wear resistance and a significant increase of corrosion resistance. Also, changes of cast microstructure and hardness are presented.

  8. Gears castings from ductile iron of improved abrasion wear resistance

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2011-10-01

    Full Text Available The aim of this study was to develop an industrial technological process for the manufacturing of castings from alloyed ductile iron characterized by improved resistance to abrasion wear. The outcome of the study was the implementation of developed technology under the industrial conditions of ASPAMET Foundry Plant and start up of production of a wide range of cast gears.

  9. The surface layer of austempered ductile iron investment castings properties

    Directory of Open Access Journals (Sweden)

    D. Myszka

    2009-01-01

    Full Text Available The article presents a unique process of carbonnitriding and nitriding the precision casting surfaces of austempered ductile iron. The results of the research are pointing that adequate process parameters allow to obtain multiple increase of wear resistance and a significant increase of corrosion resistance. Also, changes of cast microstructure and hardness are presented.

  10. Solidification of Hypereutectic Thin Wall Ductile Cast Iron

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels Skat

    2006-01-01

    Hypereutectic ductile iron was cast in green sand moulds with four plates with thickness of 1.5, 2, 3 and 4 mm in each mould. Temperatures were measured in the 3 and 4 mm plate. The temperature curves showed that eutectic solidification was divided into two stages: primary and secondary eutectic...

  11. Proposal of a new indicator to define ductility applied to corroded steel reinforcement on concrete structures

    OpenAIRE

    Cobo Escamilla, Alfonso; Moreno Fernandez, Maria Esther; Fernández Cánovas, Manuel

    2010-01-01

    The carbonation of concrete or the chlorides ingress in such quantity to reach the level of bars is triggers of reinforcement corrosion. One of the most significant effects of reinforcing steel corrosion on reinforced concrete structures is the decline in the ductility-related properties of the steel. Reinforcement ductility has a decisive effect on the overall ductility of reinforced concrete structures. Different Codes classify the type of steel depending on their ductility defined by...

  12. Enhancement of Fatigue Properties of Ductile Irons by Successive Austempering Heat Treatment

    Science.gov (United States)

    Jahangiri, M. R.; Ahmadabadi, M. Nili; Farhangi, H.

    2011-12-01

    The aim of this study is to evaluate the effects of austempering heat treatment on the microstructure, mechanical properties, and bending fatigue behavior of an alloyed ductile iron with chemical composition of 1.6 wt.% Ni, 0.47 wt.% manganese and 0.6 wt.% copper. Based on the results of tensile and impact tests, as well as metallographic studies, optimum heat-treating cycles were determined and applied on the standard fatigue specimens. The results showed that the fatigue strength of specimens austempered successively was practically comparable to those austempered at high temperatures and considerably greater than those austempered at low temperatures.

  13. Effects of various austempering temperatures on fatigue properties in ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Salman, S. [Marmara University, Technical Education Faculty, Istanbul (Turkey); Findik, F. [Materials Technology Department, Technical Education Faculty, Sakarya University, Sakarya (Turkey)]. E-mail: findik@sakarya.edu.tr; Topuz, P. [Yildiz Technical University, Department of Metallurgy and Material, Istanbul (Turkey)

    2007-07-01

    Austempering is an isothermal heat treatment which when applied to ferrous materials, produces a structure that is stronger and tougher than comparable structures produced with conventional heat treatments. In this paper, ductile iron specimens were applied to various austempering temperatures and interpreted fatigue properties. In this test, Denison 7615 fatigue machine was used for doing double sided bending stresses. The iron was austenitized at 900 deg. C and then austempered at 235, 300 and 370 deg. C for 2 h within a salt bath to obtain various austempered microstructures. Also, the fatigue properties of the bainitic structures which occurred by austempering are examined by scanning electron microscope.

  14. Microstructure and mechanical properties of CuNiMo austempered ductile iron

    OpenAIRE

    Erić Olivera; Jovanović Marina P.; Šiđanin Leposava P.; Rajnović Dragan M.

    2004-01-01

    Microstructure and mechanical properties of Cu, Ni and Mo alloyed cast ductile iron have been investigated after austempering. Samples were austenitised at 860oC for 1h and then austempered at 320oC and 400oC in the interval from 0,5 to 5h. The X-ray diffraction technique and the light microscopy were utilized to investigate the bainitic transformation, while tensile and impact tests were performed for characterization of mechanical properties. By austempering at 320oC in the range between 2 ...

  15. Effects of matrix structures on fracture mechanisms of austempered ductile cast iron

    Energy Technology Data Exchange (ETDEWEB)

    Doi, Shigeru; Matsufuji, Kenichi [Oita Univ. (Japan); Mitsunaga, Koichi [Kagoshima Junior Womens College (Japan); Takahara, Masao [Isuzu Motors, Kawasaki, Kanagawa (Japan)

    1995-12-31

    On the fatigue behavior of Austempered Ductile Iron (so called ADI), rotating fatigue tests in very high cycle region were performed. The S-N curve represented the double bending. This behavior is caused by the high cycle (>10{sup 7} cycles) fracture, and called the complex three region fractures. The main reason is the work hardening in the surface layer. Therefore, it was removed by electropolishing the surface layer with work hardening. The S-N curve did not show the double bending mentioned above. The fatigue strength with bainitic structure of electropolished ADI was higher than those of mother pearlitic structure.

  16. Feeding Against Gravity with Spot Feeders in High Silicon Ductile Iron

    DEFF Research Database (Denmark)

    Vedel-Smith, Nikolaj Kjelgaard; Tiedje, Niels Skat

    2014-01-01

    A test pattern, with three different moduli castings was developed to investigate methods to optimise feeding of high silicon ductile cast irons. Different feeder types, modulus, and locations were investigated using both an insulating and an exothermal sleeve material. Porosities were analysed......-hill against gravity. This effect may contribute to the thermal expansion created by the exothermal reaction. It was also found that the optimum feeder size does not scale linearly with the casting modulus but that larger casting modulus requires relatively smaller modulus feeders. The thermal gradient created...

  17. The influence of chromium on mechanical properties of austempered ductile cast iron

    Science.gov (United States)

    Bartosiewicz, L.; Singh, I.; Alberts, F. A.; Krause, A. R.; Putatunda, S. K.

    1995-02-01

    An investigation was carried out to examine the influence of microstructure and chromium on the tensile properties and plane strain fracture toughness of austempered ductile cast iron (ADI). The investigation also examined the growth kinetics of ferrite in these alloys. Compact tension and round cylindrical tensile specimens were prepared from ductile cast iron with Cr as well as without Cr. These specimens were then given four different heat treatments to produce four different microstructures. Tensile tests and fracture toughness tests were carried out as per ASTM standards E-8 and E-399. The crack growth mechanism during fracture toughness tests was also determined. The test results indicate that yield strength, tensile strength, and fracture toughness of ADI increases with an increase in the volume fractions of ferrite, and the fracture toughness reaches a peak when the volume fractions of the ferrite are approximately 60% in these alloys. The Cr addition was found to reduce the fracture toughness of ADI at lower hardness levels (<40 HRC); at higher hardness levels (≥40 HRC), the effect of chromium on the fracture toughness was negligible. The crack growth mechanism was found to be a combination of quasi-cleavage and microvoid coalescences, and the crack trajectories connect the graphite nodules along the way.

  18. New Mechanism on Synergistic Effect of Nitrite and Triethanolamine Addition on the Corrosion of Ductile Cast Iron

    Directory of Open Access Journals (Sweden)

    K. T. Kim

    2016-01-01

    Full Text Available In general, we compared the different inhibition mechanisms of organic inhibitor with that of anodic inhibitor. When triethanolamine or nitrite was added separately to tap water for inhibiting the corrosion of ductile cast iron, large amounts of inhibitor were needed. This is because the corrosion inhibitors had to overcome the galvanic corrosion that occurs between graphite and matrix. In this work, we investigated the corrosion of ductile cast iron in tap water with/without inhibitors. The corrosion rate was measured using chemical immersion test and electrochemical methods, including anodic polarization test. The inhibited surface was analyzed using EPMA and XPS. Test solutions were analyzed by performing FT-IR measurement. When triethanolamine and nitrite coexisted in tap water, synergistic effect built up, and the inhibition effect was ca. 30 times more effective than witnessed with single addition. This work focused on the synergistic effect brought about by nitrite and triethanolamine and its novel mechanism was also proposed.

  19. 49 CFR 192.489 - Remedial measures: Cast iron and ductile iron pipelines.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Remedial measures: Cast iron and ductile iron... for Corrosion Control § 192.489 Remedial measures: Cast iron and ductile iron pipelines. (a) General graphitization. Each segment of cast iron or ductile iron pipe on which general graphitization is found to...

  20. The Strain-Hardening Behavior of Partially Austenitized and the Austempered Ductile Irons with Dual Matrix Structures

    Science.gov (United States)

    Kilicli, Volkan; Erdogan, Mehmet

    2008-04-01

    In the current study, an unalloyed ductile iron containing 3.50 C wt.%, 2.63 Si wt.%, 0.318 Mn wt.%, and 0.047 Mg wt.% was intercritically austenitized (partially austenitized) in two-phase regions (α + γ) at different temperatures for 20 min and then was quenched into salt bath held at austempering temperature of 365 °C for various times to obtain different ausferrite plus proeutectoid ferrite volume fractions. Fine and coarse dual matrix structures (DMS) were obtained from two different starting conditions. Some specimens were also conventionally austempered from 900 °C for comparison. The results showed that a structure having proeutectoid ferrite plus ausferrite (bainitic ferrite + high-carbon austenite (retained or stabilized austenite)) has been developed. Both of the specimens with ˜75% ausferrite volume fraction (coarse structure) and the specimen with ˜82% ausferrite volume fraction (fine structure) exhibited the best combination of high strength and ductility compared to the pearlitic grades, but their ductility is slightly lower than the ferritic grades. These materials also satisfy the requirements for the strength of the quenched and tempered grades and their ductility is superior to this grade. The correlation between the strain-hardening rates of the various austempered ductile iron (ADI) with DMS and conventionally heat-treated ADI microstructures as a function of strain was conducted by inspection of the respective tensile curves. For this purpose, the Crussard-Jaoul (C-J) analysis was employed. The test results also indicate that strain-hardening behavior of ADI with dual matrix is influenced by the variations in the volume fractions of the phases, and their morphologies, the degree of ausferrite connectivity and the interaction intensities between the carbon atoms and the dislocations in the matrix. The ADI with DMS generally exhibited low strain-hardening rates compared to the conventionally ADI.

  1. A study on the corrosion and erosion behavior of electroless nickel and TiAlN/ZrN duplex coatings on ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Lin, Chung-Kwei [School of Dental Technology, Taipei Medical University, Taipei 110, Taiwan (China); Hsu, Cheng-Hsun, E-mail: chhsu@ttu.edu.tw [Department of Materials Engineering, Tatung University, Taipei 104, Taiwan (China); College of Oral Medicine, Taipei Medical University, Taipei 110, Taiwan (China); Cheng, Yin-Hwa [Department of Materials Engineering, Tatung University, Taipei 104, Taiwan (China); Ou, Keng-Liang [College of Oral Medicine, Taipei Medical University, Taipei 110, Taiwan (China); Department of Mechanical Engineering, National Central University, Taoyuan 320, Taiwan (China); Lee, Sheng-Long [Research Center for Biomedical Devices and Prototyping Production, Taipei Medical University, Taipei 110, Taiwan (China)

    2015-01-01

    Highlights: • Electroless nickel was used as an interlayer for TiAlZrN-coated ductile iron. • The duplex coatings evidently improved corrosion resistance of ductile iron. • The duplex coated ductile iron showed a good erosion resistance. - Abstract: This study utilized electroless nickel (EN) and cathodic arc evaporation (CAE) technologies to deposit protective coatings onto ductile iron. Polarization corrosion tests were performed in 3.5 wt.% sodium chloride, and also erosion tests were carried out by using Al{sub 2}O{sub 3} particles (∼177 μm in size and Mohr 7 scale) of about 5 g. Surface morphologies of the corroded and eroded specimens were observed separately. To further understand the coating effects on both the corrosive and erosive behavior of ductile iron, coating structure, morphology, and adhesion were analyzed using X-ray diffractormeter, scanning electron microscopy, and Rockwell-C indenter, respectively. The results showed that the EN exhibited an amorphous structure while the CAE-TiAlN/ZrN coating was a multilayered nanocrystalline. When the TiAlN/ZrN coated specimen with EN interlayer could effectively increase the adhesion strength between the CAE coating and substrate. Consequently, the combination of TiAlN/ZrN and EN delivered a better performance than did the monolithic EN or TiAlN/ZrN for both corrosion and erosion protection.

  2. Wear behavior of an austempered ductile iron containing Mo-Ni-Cu

    Energy Technology Data Exchange (ETDEWEB)

    Yazdani, S.; Rahimi, M.A. [Faculty of Materials Engineering, Sahand Univ. of Technology, Tabriz (Iran)

    2005-07-01

    The aim of the this investigation is to study the influence of Ni on tribiological behavior of an austempered ductile iron (ADI) containing Mo, Ni and Cu. Ductile irons with chemical composition Fe-3.56%C-2.67%Si -0.25%Mo-0.5%Cu and Ni contents of 0.8 and 1.5% were cast into standard Y-blocks. Wear test samples were machined off from the bottom section of blocks. Austenitizing heat treatment was carried out at 870 C temperature followed by austempering at 270, 320, and 370 C for 5-1140 minutes. The wear test was carried out by using block-on-ring test machine. Sliding dry wear behavior was studied under applied loads of 50, 100 and 150 N. The results show that wear resistance is independent of austempering temperature with an applied load of 50 N, but there is a strong dependence at higher austempering temperatures with applied loads of 100 and 150 N. Wear mechanism is described as being due to subsurface fatigue, with cracks nucleated at plastically, deformed graphite interfaces. The wear controlling mechanism is the crack growth when wear shows a dependence on applied load and austempering temperature. (orig.)

  3. Influence of copper on effects of precipitation hardening of ductile cast iron

    Directory of Open Access Journals (Sweden)

    T. Szykowny

    2008-10-01

    Full Text Available Ductile cast iron with different copper content was precipitation hardened. Cast iron with 0.48 % Cu content was ferritized. That operation was ended with rapid quenching, and then aged. Cast iron with 1.27 or 2.10 % Cu content was spheroid annealing. After rapid quenching cast iron was aged. Not alloy cast iron with small copper content (0.04 % had a chemical composition similar to cast iron with 0.48 % Cu content. Such copper was for tests in order to obtain an answer for the question whether only copper is responsible for precipitate hardening effects. Metalographic microscope tests (LM, SEM of mechanical properties (Rm, Rp, A5, Z, K and H and x-ray diffraction tests were performed. It has been stated, that hardening of ferretic cast iron let to obtain tensile strength above 500 MPa and elongation approx. 23 %.Precipitation hardening of ductile cast iron efficiently compensates reducing of hardening caused by partial graphitization and spheroidization of pearlitic cementite.

  4. Evaluation of Zinc-Coated Ductile Iron Pipe

    Energy Technology Data Exchange (ETDEWEB)

    Shipilov, Sergei A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Unocic, Kinga A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Pint, Bruce A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-09-30

    Oak Ridge National Laboratory (ORNL) received $1m in funding from the U.S. Bureau of Reclamation in order to evaluate the performance of zinc-coated ductile iron pipe (DIP) in highly- and severely-corrosive soils. The project started in May 2016 and a final report will be issued March 31, 2017. The project is being led by the Corrosion Science and Technology Group in the Materials Science and Technology Division at ORNL. This interim report is based on the work performed by an ORNL multidisciplinary team in the last two months. The project has been broken down into four tasks. The first task is to characterize commercially available DIP. Specimens from the three major U.S. DIP manufacturers were purchased for this study via third party vendors and are being characterized. The second task is to evaluate available data on DIP corrosion in soils. The largest data set was collected by the National Bureau of Standards (now NIST) from 1910-1952 and included 95 different kinds of soil at 128 sites across the country. Because of the large amount of data and limited agreement on what defines “corrosive” soil, staff from the Computational Sciences and Engineering Division have been consulted and are currently analyzing the data using existing algorithms to look for trends between the corrosion rates and the various soil characteristics such as resistivity and pH. The third task is to develop a long-term test plan to evaluate DIP and the fourth task is to develop an accelerated test procedure to reduce the time required to evaluate soil corrosion by 1-2 orders of magnitude. By developing a better understanding of what makes a soil corrosive, including the chemical and physical properties, it may be possible to model the long-term behavior of DIP. A full report on the work will be submitted by the March 2017 deadline. It appears that a sustained, multi-year effort in this area would be of great benefit to the Bureau of Reclamation, to the DIP industry and to the country

  5. Revealing the extra-high ductility and toughness of micro+duplex medium+Mn steel in a large temperature range from 200 ℃ to -196 ℃

    DEFF Research Database (Denmark)

    Cao, Wenquan; Hu, Jun; Dong, Han

    2014-01-01

    A medium-Mn steel (0.2C5Mn) was processed by intercritical annealing at different temperature (625℃ and 650℃) after forging and hot rolling. The microstructures were characterized by transmission electron microscopy and the mechanical properties were measured by tensile tests and impact tests...... be obtained in the temperature range from 200℃ to -196℃. And significantly delayed transition from ductile to brittle and no less than 200J impact toughness at -40℃ could be obtained in the ART-annealed medium-Mn steel. Based on the analysis of microstructure and mechanical properties, the enhanced ductility...... in the full temperature range could be ascribed to the phase transformation effect of austenite (TRIP effects), while the delayed ductile to brittle transition could be attributed to the enhanced austenite stability....

  6. Analysis Strategy for Fracture Assessment of Defects in Ductile Materials

    Energy Technology Data Exchange (ETDEWEB)

    Dillstroem, Peter; Andersson, Magnus; Sattari-Far, Iradj; Weilin Zang (Inspecta Technology AB, Stockholm (Sweden))

    2009-06-15

    The main purpose of this work is to investigate the significance of the residual stresses for defects (cracks) in ductile materials with nuclear applications, when the applied primary (mechanical) loads are high. The treatment of weld-induced stresses as expressed in the SACC/ProSACC handbook and other fracture assessment procedures such as the ASME XI code and the R6-method is believed to be conservative for ductile materials. This is because of the general approach not to account for the improved fracture resistance caused by ductile tearing. Furthermore, there is experimental evidence that the contribution of residual stresses to fracture diminishes as the degree of yielding increases to a high level. However, neglecting weld-induced stresses in general, though, is doubtful for loads that are mostly secondary (e.g. thermal shocks) and for materials which are not ductile enough to be limit load controlled. Both thin-walled and thick-walled pipes containing surface cracks are studied here. This is done by calculating the relative contribution from the weld residual stresses to CTOD and the J-integral. Both circumferential and axial cracks are analysed. Three different crack geometries are studied here by using the finite element method (FEM). (i) 2D axisymmetric modelling of a V-joint weld in a thin-walled pipe. (ii) 2D axisymmetric modelling of a V-joint weld in a thick-walled pipe. (iii) 3D modelling of a X-joint weld in a thick-walled pipe. t. Each crack configuration is analysed for two load cases; (1) Only primary (mechanical) loading is applied to the model, (2) Both secondary stresses and primary loading are applied to the model. Also presented in this report are some published experimental investigations conducted on cracked components of ductile materials subjected to both primary and secondary stresses. Based on the outcome of this study, an analysis strategy for fracture assessment of defects in ductile materials of nuclear components is proposed. A new

  7. A review of the creep ductility of copper for nuclear waste canister application

    Energy Technology Data Exchange (ETDEWEB)

    Pettersson, Kjell

    2012-11-01

    Background: The Swedish Radiation Safety Authority (SSM) reviews the Swedish Nuclear Fuel Company's (SKB) applications under the Act on Nuclear Activities (SFS 1984:3) for the construction and operation of a repository for spent nuclear fuel and for an encapsulation facility. As part of the review, SSM commissions consultants to carry out work in order to obtain information on specific issues. The results from the consultants' tasks are reported in SSM's Technical Note series. Objectives of the project: This project is part of SSM:s review of SKB:s license application for final disposal of spent nuclear fuel. The assignment concerns review of creep mechanisms for copper material used as a corrosion barrier in canisters for nal disposal of nuclear fuel in Sweden. Summary by the author: SKB has presented insufficient evidence to justify their position that the OFP copper has an adequate creep ductility during long term storage. Their large body of experiments only serves to prove that the creep ductility is sufficient for much shorter time spans than the intended storage times. There is a clear need for a credible theory of creep brittleness of OFP copper which will permit extrapolations to long term storage. The theory presented by SKB does not in its present state permit credible extrapolations. Alternatively SKB needs to find an explanation to the effect of phosphorus on the creep ductility and that it ensures the absence of creep brittleness in OFP copper. It is interesting to note that SKB has presented experimental evidence that intergranular cracks can form in OFP material tested in cracked specimens. Perhaps it is possible to more systematically study formation and growth of intergranular cracks in specimens of OFP copper with cracks.

  8. Fracture mechanics behaviour of ductile cast iron and martensitic steel at elevated temperature

    Energy Technology Data Exchange (ETDEWEB)

    Udoh, A.; Klenk, A.; Roos, E. [Stuttgart Univ. (Germany). MPA; Sasikala, G. [Indira Gandhi Centre for Atomic Research (IGCAR), Kalpakkam (India)

    2010-07-01

    Ductile cast iron is employed increasingly due to the advantages regarding foundry practice, design as well as economic advantages in the thermal machinery and power plant construction. It is employed preferably where higher toughness is required, e.g. in valves or thickwalled components of thermal or nuclear power plants. For this reason the safety and availability criteria for fracture mechanics assessment of components are necessary in addition to the conventional strength design. Alloys with silicon and molybdenum are developed for the application at higher temperatures. The increase in the thermal efficiency of fossil fired steam power plant that can be achieved by increasing the steam temperature and pressure has provided the incentive for development of the 9% chromium steels towards improved creep rupture strength. During the last twenty years, three such steels, P91 (9Cr-1Mo-VNb), E911 (9Cr-1Mo-1W-V-Nb) and P92 (9Cr-0,5Mo-1,8W-V-Nb), have been developed for commercial production. For application in piping systems and boiler construction sufficient reliable information concerning the long-term behaviour are necessary as well as knowledge about fracture mechanical behaviour in order to ensure integrity of components. Different methods to characterize fracture behaviour of ductile cast iron and martensitic steel at elevated temperature have been employed. The RBR method is a novel and simple method developed at IGCAR for characterizing the ductile fracture behaviour of materials from tensile tests of cylindrical specimens. Using the data evaluated at both institutes, a fracture mechanics characterisation by determining crack initiation and crack resistance by J{sub R}-curves and RBR parameters is presented. (orig.)

  9. Superior austempered ductile iron (ADI) properties achieved by prior hot isostatic pressing (HIP)

    Energy Technology Data Exchange (ETDEWEB)

    LaGoy, J.L.; Widmer, R.; Zick, D.H. [Industrial Materials Technology Inc., Andover, MA (United States)

    1996-12-31

    Ductile iron obtained from different foundries and cast by dissimilar methods has been successfully hot isostatically pressed (HIPed) before austempering to achieve substantially higher ductilities, without significant detriment to other properties, than those reached by austempering along. HIP was attempted to solve different mechanical deficiencies in austempered ductile iron (ADI) such as the lack of ductility in higher strength grades, inconsistent mechanical properties, and service life limitations. A variety of HIP temperatures were analyzed from near the austenitizing region up to within 56 C (100 F) of the melting point of ductile iron. Microporosity was eliminated by HIP at all temperatures, and subsequent austempering revealed a uniform ADI microstructure. HIP proved successful with both unencapsulated castings and those enclosed within steel canisters. Additional benefits caused by HIP processing of ductile iron castings without the austempering treatment include a significant decrease in mechanical property data scatter, high hardness at reasonable ductility levels, and a substantially reduced scrap rate.

  10. The effect of yield strength and ductility to fatigue damage

    Science.gov (United States)

    Yeh, H. Y.

    1973-01-01

    The cumulative damage of aluminium alloys with different yield strength and various ductility due to seismic loads was studied. The responses of an idealized beam with a centered mass at one end and fixed at the other end to El Centro's and Taft's earthquakes are computed by assuming that the alloys are perfectly elastoplastic materials and by using numerical technique. Consequently, the corresponding residual plastic strain can be obtained from the stress-strain relationship. The revised Palmgren-Miner cumulative damage theorem is utilized to calculate the fatigue damage. The numerical results show that in certain cases, the high ductility materials are more resistant to seismic loads than the high yield strength materials. The results also show that if a structure collapse during the earthquake, the collapse always occurs in the very early stage.

  11. A variational void coalescence model for ductile metals

    KAUST Repository

    Siddiq, Amir

    2011-08-17

    We present a variational void coalescence model that includes all the essential ingredients of failure in ductile porous metals. The model is an extension of the variational void growth model by Weinberg et al. (Comput Mech 37:142-152, 2006). The extended model contains all the deformation phases in ductile porous materials, i.e. elastic deformation, plastic deformation including deviatoric and volumetric (void growth) plasticity followed by damage initiation and evolution due to void coalescence. Parametric studies have been performed to assess the model\\'s dependence on the different input parameters. The model is then validated against uniaxial loading experiments for different materials. We finally show the model\\'s ability to predict the damage mechanisms and fracture surface profile of a notched round bar under tension as observed in experiments. © Springer-Verlag 2011.

  12. Castability of ductile iron in thin walled castings (TWDI

    Directory of Open Access Journals (Sweden)

    M. Górny

    2008-10-01

    Full Text Available In work it has been presented results of influence of pouring temperature (Tp and carbon equivalent (CE on castability of ductile iron in thin walled castings with wall thickness of 1, 2 and 3 mm, respectively. Analysis was done on ductile iron with carbon equivalent ranging from 4.30 to 5.00 and pouring temperature varied from 1400 to 1500 oC. It has been shown that a statistical liner relationship exists between wall thickness and castability. Influence of CE and Tp on castability of cast iron flowing through channel with wall thickness of 2 and 3 mm can be presented by means of correlation equations (L = f(CE, Tp. Statistical analysis shows that pouring temperature has much higher influence on castability in comparison with influence of carbon equivalent.

  13. PARAMETER OPTIMIZATION OF CARBIDIC AUSTEMPERED DUCTILE IRON USING TAGUCHI METHOD

    Directory of Open Access Journals (Sweden)

    P.DHANAPAL

    2010-08-01

    Full Text Available Carbidic austempered ductile iron [CADI] is the family of ductile iron containing wear resistance alloy carbides in the ausferrite matrix. This CADI is manufactured by selecting proper material composition through the melting route.In an effort to obtain the optimal production parameters, Taguchi method is applied. To analyse the effect of production parameters on the machanical properties, signal-to-noise (S/N ratio is calculated based on the design ofexperiments and the linear graph. The analysis of varience is calculated to find the amount of contribution of factors on individual mechanical properties and its significancy. The analytical results of taguchi method are compared with the experimental values, and it shows both are identical.

  14. An austempering study of ductile iron alloyed with copper

    Directory of Open Access Journals (Sweden)

    OLIVERA ERIC

    2005-07-01

    Full Text Available Austempered ductile iron (ADI has proved to be an excellent material as it possesses attractive properties: high strength, ductility and toughness are combined with good wear resistance and machinability. These properties can be achieved upon adequate heat treatment which yields the optimum microstructure for a given chemical composition. In this paper the results of an investigation the austempering of ADI alloyed with 0.45 % Cu for a range of times and temperatures are reported. The microstructure and fracture mode developed throughout these treatments have been identified by means of light and scanning electron microscopy and X-ray diffraction analysis. It was shown that the strength, elongation and impact energy strongly depend on the amounts of bainitic ferrite and retained austenite. Based on these results, and optimal processing window was established.

  15. Influence of microstructure on fracture toughness of austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Rao, P.P.; Putatunda, S.K. [Wayne State Univ., Detroit, MI (United States). Dept. of Chemical Engineering and Materials Science

    1997-07-01

    An investigation was carried out to examine the influence of microstructure on the plane strain fracture toughness of austempered ductile iron. Austempered ductile iron (ADI) alloyed with nickel, copper, and molybdenum was austenitized and subsequently austempered over a range of temperatures to produce different microstructures. The microstructures were characterized through optical microscopy and X-ray diffraction. Plane strain fracture toughness of all these materials was determined and was correlated with the microstructure. The results of the present investigation indicate that the lower bainitic microstructure results in higher fracture toughness than upper bainitic microstructure. Both volume fraction of retained austenite and its carbon content influence the fracture toughness. The retained austenite content of 25 vol pct was found to provide the optimum fracture toughness. It was further concluded that the carbon content of the retained austenite should be as high as possible to improve fracture toughness.

  16. Ductile Regime Single Point Diamond Turning of Quartz

    Science.gov (United States)

    Ravindra, Deepak; Patten, John

    2011-01-01

    Quartz (fused silica) is one of the advanced engineered ceramic materials designed to operate in extreme environments. The mechanics of material removal in glass (Quartz) can be classified in two categories; brittle fracture and ductile plastic deformation. Good optical quality surfaces can be achieved by removing the material in a ductile manner. The strength, hardness and fracture toughness of the work piece material are the governing factors that control the extent of brittle fracture. The main goal of the subject research is to improve the surface quality of Quartz to be used as an optic device (mirrors and windows) via single point diamond turning (SPDT). Surface roughness (Ra) values of less than 50 nm without sub surface damage were obtained.

  17. Simulations of ductile flow in brittle material processing

    Energy Technology Data Exchange (ETDEWEB)

    Luh, M.H.; Strenkowski, J.S.

    1988-12-01

    Research is continuing on the effects of thermal properties of the cutting tool and workpiece on the overall temperature distribution. Using an Eulerian finite element model, diamond and steel tools cutting aluminum have been simulated at various, speeds, and depths of cut. The relative magnitude of the thermal conductivity of the tool and the workpiece is believed to be a primary factor in the resulting temperature distribution in the workpiece. This effect is demonstrated in the change of maximum surface temperatures for diamond on aluminum vs. steel on aluminum. As a preliminary step toward the study of ductile flow in brittle materials, the relative thermal conductivities of diamond on polycarbonate is simulated. In this case, the maximum temperature shifts from the rake face of the tool to the surface of the machined workpiece, thus promoting ductile flow in the workpiece surface.

  18. Ductility of Advanced High-Strength Steel in the Presence of a Sheared Edge

    Science.gov (United States)

    Ruggles, Tim; Cluff, Stephen; Miles, Michael; Fullwood, David; Daniels, Craig; Avila, Alex; Chen, Ming

    2016-07-01

    The ductility of dual-phase (DP) 980 and transformation-induced plasticity (TRIP) assisted bainitic ferritic (TBF) 980 steels was studied in the presence of a sheared edge. Specimens were tested in uniaxial tension in a standard test frame as well as in situ in the scanning electron microscope (SEM). Incremental tensile straining was done in the SEM with images taken at each strain increment. Then digital image correlation (DIC) was used to compute the effective strain at the level of the individual phases in the microstructure. Shear banding across multiple phases was seen in strained TBF specimens, while the DP specimens exhibited more of a patchwork strain pattern, with high strains concentrated in ferrite and low strains observed in the martensite. Two-point statistics were applied to the strain data from the DIC work and the corresponding microstructure images to evaluate the effect of phase hardness on localization and fracture. It was observed that the DP 980 material had a greater tendency for localization around hard phases compared to the TBF 980. This at least partially explains the greater ductility of the TBF material, especially in specimens where a sheared edge was present.

  19. Experimental observation of dynamic ductile damage development under various triaxiality conditions

    Science.gov (United States)

    Pillon, Laurianne; Adolf, Lise-Marie

    2015-06-01

    Fracture in ductile materials finds its origin in microscopic mechanisms: the nucleation of voids that grow and coalesce in order to form a crack. The most popular of these models, proposed by Gurson, aims at describing the damage development with respect to the plastic behavior of porous material. The Gurson model has been extended by Perrin to describe damage evolution in ductile viscoplastic porous materials. The Gurson-Perrin model (GPm) allows representing damage development with respect to the stress triaxiality and strain-rate conditions. We propose a new experimental design able to test and validate the GPm under various dynamic conditions and for different triaxiality levels. The experimental project will be detailed. A notch is drawn in the Cu cylindrical target where damage develops and the local failure occurs. A variation of the notch radius enables a variation in the triaxiality level. Three notch radii have been tested. Observations with numerical cameras allow following the shape of the notch, a characteristic of damage development. Several PDV measurements have been performed around the target. A first analysis of this experimental process will be shown and comparisons with numerical simulations will be presented.

  20. Ductile fracture behaviour of primary heat transport piping material of nuclear reactors

    Indian Academy of Sciences (India)

    S Tarafder; V R Ranganath; S Sivaprasad; P Johri

    2003-02-01

    Design of primary heat transport (PHT) piping of pressurised heavy water reactors (PHWR) has to ensure implementation of leak-before-break concepts. In order to be able to do so, the ductile fracture characteristics of PHT piping material have to be quantified. In this paper, the fracture resistance of SA333, Grade 6 steel — the material used for Indian PHWR — under monotonic and cyclic tearing loading has been documented. An attempt has also been made to understand the mechanism responsible for the high fracture toughness of the steel through determination of the effect of constraint on the fracture behaviour and fractographic observations. From J–R tests over a range of temperatures, it was observed that SA333 steel exhibits embrittlement tendencies in the service temperature regime. The fracture resistance of the steel is inferior in the longitudinal direction with respect to the pipe geometry as compared to that in the circumferential direction. Imposition of cyclic unloading during ductile fracture tests for simulation of response to seismic activities results in a dramatic decrease of fracture resistance. It appears, from the observations of effects of constraint on fracture toughness and fractographic examinations, that fracture resistance of the steel is derived partly from the inability of voids to initiate and grow due to a loss of constraint in the crack-tip stress field.

  1. ASME code ductile failure criteria for impulsively loaded pressure vessels

    Energy Technology Data Exchange (ETDEWEB)

    Nickell, Robert E.; Duffey, T. A. (Thomas A.); Rodriguez, E. A. (Edward A.)

    2003-01-01

    Ductile failure criteria suitable for application to impulsively loaded high pressure vessels that are designed to the rules of the ASME Code Section VI11 Division 3 are described and justified. The criteria are based upon prevention of load instability and the associated global failure mechanisms, and on protection against progressive distortion for multiple-use vessels. The criteria are demonstrated by the design and analysis of vessels that contain high explosive charges.

  2. Fluid-Assisted Shear Failure Within a Ductile Shear Zone

    Science.gov (United States)

    Kirkpatrick, J. D.; Compton, K.; Holk, G. J.

    2015-12-01

    Exhumed shear zones often contain folded and/or dynamically recrystallized structures such as veins and pseudotachylytes that record contemporaneous brittle and ductile deformation representing mixed bulk rheology. Here, we constrain the conditions that promote the transitions between ductile and brittle deformation by investigating quartz veins with shear offsets in the Saddlebag Lake shear zone in the central Sierra Nevada, California. Mesozoic metasedimentary rocks within the shear zone contain transposed bedding, strong cleavage, dextrally rotated porphyroclasts, and a steep mineral lineation, which together suggest an overall transpressive kinematic regime for the ductile deformation. Foliation sub-parallel veins are one subset of the veins in the shear zone. They have observed horizontal trace lengths of up to around 5 meters, though most are obscured by limited exposure, and displacements range from ~3-30 mm, with 1-5 mm of opening. Foliation sub-parallel veins are folded with the foliation and quartz microstructures and fluid inclusion thermobarometry measurements from vein samples indicate temperatures during vein formation by fracture were between 300-680°C. Quartz δ18O values (+5.9 to +16.5) suggest extended fluid-rock interaction that involved magmatic (δ18O ~ +8 to +10) and meteoric (δ18O down to -1) fluids. Foliation sub-parallel veins are most abundant in relatively massive, quartz-rich rocks where they are boudinaged, indicating they were rigid inclusions after formation. Based on the orientation and spatial distribution of the veins, we infer that they formed under high differential stress with pore pressures sufficiently high for the rocks to be critically stressed for shear failure along mechanically weak foliation planes. These observations suggest high pore pressures and mechanical heterogeneity at a variety of scales are necessary conditions for nucleation of shear fractures within ductile shear zones.

  3. Limits to ductility set by plastic flow localization

    Energy Technology Data Exchange (ETDEWEB)

    Needleman, A; Rice, J R

    1977-11-01

    The theory of strain localization is reviewed with reference both to local necking in sheet metal forming processes and to more general three dimensional shear band localizations that sometimes mark the onset of ductile rupture. Both bifurcation behavior and the growth of initial imperfections are considered. In addition to analyses based on classical Mises-like constitutive laws, approaches to localization based on constitutive models that may more accurately model processes of slip and progressive rupturing on the microscale in structural alloys are discussed. Among these non-classical constitutive features are the destabilizing roles of yield surface vertices and of non-normality effects, arising, for example, from slight pressure sensitivity of yield. Analyses based on a constitutive model of a progressively cavitating dilational plastic material which is intended to model the process of ductile void growth in metals are also discussed. A variety of numerical results are presented. In the context of the three dimensional theory of localization, it is shown that a simple vertex model predicts ratios of ductility in plane strain tension to ductility in axisymmetric tension qualitatively consistent with experiment, and the destabilizing influence of a hydrostatic stress dependent void nucleation criterion is illustrated. In the sheet necking context, and focussing on positive biaxial stretching, it is shown that forming limit curves based on a simple vertex model and those based on a simple void growth model are qualitatively in accord, although attributing instability to very different physical mechanisms. These forming limit curves are compared with those obtained from the Mises material model and employing various material and geometric imperfections.

  4. Solidification and microstructure of thin walled ductile cast iron

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin

    2006-01-01

    In the recent years there has been an increasing interest in light constructions in order to save weight in e.g. cars. Ductile cast iron has good mechanical properties but it is necessary to re­duce the wall thicknesses of the castings in order to reduce the weight. Reducing the wall thicknesses...... of the casting will increase the cooling rates and by that change the conditions for nucleation and growth during solidification....

  5. A ductile fracture analysis using a local damage model

    Energy Technology Data Exchange (ETDEWEB)

    Benseddiq, N. [Laboratoire de Mecanique et de Rheologie de Tours, Ecole Nationale d' Ingenieurs du Val de Loire (ENIVL), Rue de la Chocolaterie, 41000 Blois Cedex (France)], E-mail: nbensedd@polytech-lille.fr; Imad, A. [Laboratoire de Mecanique de Lille (UMR CNRS 8107), USTL, Ecole Polytechnique Universitaire de Lille Cite Scientifique, Avenue P. Langevin, 59655 Villeneuve d' Ascq Cedex (France)

    2008-04-15

    In this study, the Gurson-Tvergaard-Needleman (GTN) model is used to investigate ductile tearing. The sensitivity of the model parameters has been examined from literature data. Three types of parameters have been reported: the 'constitutive parameters'q{sub 1}, q{sub 2} and q{sub 3}, the 'initial material and nucleation parameters' and the 'critical and final failure parameters'. Each parameter in this model has been analysed in terms of various results in the literature. Both experimental and numerical results have been obtained for notched round and CT specimens to characterize ductile failure in a NiCr steel (12NC6) with a small initial void volume fraction f{sub 0} (f{sub 0}=0.001%). Ductile crack growth, defined by the J-{delta}a curve, has been correctly simulated using the numerical calculations by adjusting the different parameters of the GTN model in the calibration procedure.

  6. Multiphysics and multiscale modelling of ductile cast iron solidification

    Directory of Open Access Journals (Sweden)

    D. Gurgul

    2010-01-01

    Full Text Available The presented model of ductile cast iron solidification is a typical sample of multiphysics and multiscale engineering system. This model takes into consideration the different time and spatial scales of accounted phenomenon of microstructure formation: heat diffusion, components mass diffusion in the liquid and solid phases, thermodynamic of phase transformation under the condition of inhomogeneous chemical composition of growing and vanishing phases, phase interface kinetics and grains nucleation.The results of two-dimensional modelling of the microstructure formation in the ductile cast iron (so called - Ductile Iron - DI are pre-sented. The cellular automaton model (CA was used for the simulation. Six states of CA cells were adopted to three phases above men-tioned (liquid, austenite and graphite and to three two-phase interfaces. For the modelling of concentration and temperature fields the numerical solution was used. The parabolic nonlinear differential equa-tions with a source term were solved by using the finite difference method and explicit scheme. The overlapping lattices with the same spatial step were used for the concentration field modelling and for the CA. The time scale of the temperature field for this lattice is about 104 times shorter. Due to above reasons the another lattice was used with a multiple spatial step and the same time step.

  7. Wear Behavior of Austempered Ductile Iron with Nanosized Additives

    Directory of Open Access Journals (Sweden)

    J. Kaleicheva

    2014-03-01

    Full Text Available The microstructure and properties of austempered ductile iron (ADI strengthened with nanosized addtives of titanium nitride + titanium carbonitride (TiN + TiCN, titanium nitride TiN and cubic boron nitride cBN are investigated. The TiN, TiCN and cBN, nanosized particles are coated by electroless nickel coating EFTTOM-NICKEL prior to the edition to the melt. The spheroidal graphite iron samples are undergoing an austempering, including heating at 900 оС for an hour, after that isothermal retention at 280 оС, 2 h and 380 оС, 2h. The metallographic analysis by optical metallographic microscope GX41 OLIMPUS and hardness measurements by Vickers Method are performed. The structure of the austempered ductile iron consists of lower bainite and upper bainite.Experimental investigation of the wear by fixed abrasive are also carried out. The influence of the nanosized additives on the microstructure, mechanical and tribological properties of the austempered ductile irons (ADI is studied.

  8. Potentially exploitable supercritical geothermal resources in the ductile crust

    Science.gov (United States)

    Watanabe, Noriaki; Numakura, Tatsuya; Sakaguchi, Kiyotoshi; Saishu, Hanae; Okamoto, Atsushi; Ingebritsen, Steven E.; Tsuchiya, Noriyoshi

    2017-01-01

    The hypothesis that the brittle–ductile transition (BDT) drastically reduces permeability implies that potentially exploitable geothermal resources (permeability >10−16 m2) consisting of supercritical water could occur only in rocks with unusually high transition temperatures such as basalt. However, tensile fracturing is possible even in ductile rocks, and some permeability–depth relations proposed for the continental crust show no drastic permeability reduction at the BDT. Here we present experimental results suggesting that the BDT is not the first-order control on rock permeability, and that potentially exploitable resources may occur in rocks with much lower BDT temperatures, such as the granitic rocks that comprise the bulk of the continental crust. We find that permeability behaviour for fractured granite samples at 350–500 °C under effective confining stress is characterized by a transition from a weakly stress-dependent and reversible behaviour to a strongly stress-dependent and irreversible behaviour at a specific, temperature-dependent effective confining stress level. This transition is induced by onset of plastic normal deformation of the fracture surface (elastic–plastic transition) and, importantly, causes no ‘jump’ in the permeability. Empirical equations for this permeability behaviour suggest that potentially exploitable resources exceeding 450 °C may form at depths of 2–6 km even in the nominally ductile crust.

  9. Potentially exploitable supercritical geothermal resources in the ductile crust

    Science.gov (United States)

    Watanabe, Noriaki; Numakura, Tatsuya; Sakaguchi, Kiyotoshi; Saishu, Hanae; Okamoto, Atsushi; Ingebritsen, Steven E.; Tsuchiya, Noriyoshi

    2017-01-01

    The hypothesis that the brittle-ductile transition (BDT) drastically reduces permeability implies that potentially exploitable geothermal resources (permeability >10-16 m2) consisting of supercritical water could occur only in rocks with unusually high transition temperatures such as basalt. However, tensile fracturing is possible even in ductile rocks, and some permeability-depth relations proposed for the continental crust show no drastic permeability reduction at the BDT. Here we present experimental results suggesting that the BDT is not the first-order control on rock permeability, and that potentially exploitable resources may occur in rocks with much lower BDT temperatures, such as the granitic rocks that comprise the bulk of the continental crust. We find that permeability behaviour for fractured granite samples at 350-500 °C under effective confining stress is characterized by a transition from a weakly stress-dependent and reversible behaviour to a strongly stress-dependent and irreversible behaviour at a specific, temperature-dependent effective confining stress level. This transition is induced by onset of plastic normal deformation of the fracture surface (elastic-plastic transition) and, importantly, causes no `jump' in the permeability. Empirical equations for this permeability behaviour suggest that potentially exploitable resources exceeding 450 °C may form at depths of 2-6 km even in the nominally ductile crust.

  10. Significance of grain bondary sliding for localization of ductile deformation in rocks

    Science.gov (United States)

    Dimanov, A.; Bourcier, M.; Gaye, A.; Héripré, E.; Bornert, M.; Raphanel, J. L.; Gharbi, H.; Ludwig, W.

    2016-12-01

    Ductile strain localizes in mylonites, with microstructural signatures of several concomitant deformation mechanisms. Crystal plasticity dominates in volume, but grain boundary sliding and diffusive/solution mass transport act along interfaces. Because the chronology and the interactions between these mechanisms are unclear, inference of the overall rheology seems illusory. In order to clarify these aspects we underwent a multi-scale investigation of the ductile deformation of synthetic rock salt. The mechanical tests were combined with in-situ optical microscopy, scanning electron microscopy and X ray tomography (MCT). Digital image correlation (DIC) techniques allowed for measurements and characterization of the multiscale organization of 2D and 3D full strain fields. Macroscopic and mesoscopic shear bands appear at the sample and microstructure scales, respectively. Discrete slip bands within individual grains allowed for identification of dominant crystal plasticity and of the activated slip systems. Conversely, we clearly evidenced grain boundary sliding (GBS). DIC allowed the precise quantification of the relative contribution of each mechanism. GBS is continuously operational along with crystal slip plasticity, which indicates that in spite of being a secondary mechanism (< 5% contribution) it is a necessary one. Both the localized activity of secondary slip systems in the vicinity of interfaces and GBS are inferred to be necessary in order to accommodate for plastic strain incompatibilities between neighboring grains. More specifically, GBS accommodation mechanisms allow for relaxation of local stress enhancement and reduction of strain hardening. GBS appears to be directly involved in the formation of localized shear bands at the microstructural scale, but also to allow for the transmission of ductile strain throughout the whole specimen. Finite element (FE) modeling of the viscoplastic behavior of rock salt based on crystal plasticity alone is inadequate

  11. 49 CFR 192.487 - Remedial measures: Distribution lines other than cast iron or ductile iron lines.

    Science.gov (United States)

    2010-10-01

    ... cast iron or ductile iron lines. 192.487 Section 192.487 Transportation Other Regulations Relating to... iron or ductile iron lines. (a) General corrosion. Except for cast iron or ductile iron pipe, each... the purpose of this paragraph. (b) Localized corrosion pitting. Except for cast iron or ductile...

  12. Intercritical heat treatments in ductile iron and steel

    Science.gov (United States)

    Aristizabal, Ricardo E.

    Materials such as dual phase (DP) steels, transformation induced plasticity (TRIP) steels and dual phase ductile irons are produced by intercritical heat treatments. These materials can provide significant weight savings in the automotive industry. The goal of this dissertation is to study intercritical heat treatments in ductile iron and steel to optimize the production parameters. Three different aspects were addressed. First, common steels were intercritically austenitized and austempered (intercritically austempered) under a variety conditions. The results showed that common grade steels that were intercritically austempered exhibited tensile properties in the same range as DP and TRIP steels. The second study consisted of determining the effect of heat treatment conditions on the tensile properties of intercritically austenitized, quenched and tempered ductile iron (IAQ&TDI). The results showed that (1) ultimate tensile strength (UTS) and yield strength (YS) were determined by the volume fraction of martensite, (2) tempering improved the elongation 1.7-2.5 times with only a slight decrease in strength, (3) the carbon in austenite formed during the intercritical heat treatment of ductile iron with a ferritic-pearlitic matrix came from the carbon available in the matrix and that carbon diffusion from the graphite nodules was restricted, and (4) limited segregation of substitutional elements occurred during intercritical austenitizing. Finally, intercritically austempered ductile iron (IADI) alloyed with different amounts of manganese and nickel was produced. Tensile properties and microstructure were determined. Also, the stability of the austenite during deformation and the lattice strains of the ferrite and the austenite phases were determined using x-ray diffraction (XRD) and neutron diffraction. The results indicated that: 1) high manganese concentrations produced materials with large blocky, low carbon austenite particles at the intercellular boundaries

  13. Determination of the fatigue limit of an austempered ductile iron using thermal infrared imagry

    Science.gov (United States)

    Geraci, Alberto L.; La Rosa, Guido; Risitano, Antonino; Grech, Maurice

    1995-12-01

    Previous work by the authors showed that the endurance limit of specimens, or mechanical components, can be predicted using thermal infrared imagery. The new technique enables the determination of the fatigue strength limit in a comparatively short period of time (few thousands cycles), and using very few specimens (theoretically only 1). The present work applies this technique to rotating-bending test specimens of austempered ductile iron, an alloy whose fatigue limit is, due to the high scatter dispersion of the data points and the long testing period required, generally difficult to determine by the traditional technique. This material exhibited higher fatigue strength than the familiar nodular cast iron. This was confirmed by the results derived from the traditional Wohler test and the new technique, and supported by the data gathered from literature.

  14. Tensile testing

    CERN Document Server

    2004-01-01

    A complete guide to the uniaxial tensile test, the cornerstone test for determining the mechanical properties of materials: Learn ways to predict material behavior through tensile testing. Learn how to test metals, alloys, composites, ceramics, and plastics to determine strength, ductility and elastic/plastic deformation. A must for laboratory managers, technicians, materials and design engineers, and students involved with uniaxial tensile testing. Tensile Testing , Second Edition begins with an introduction and overview of the test, with clear explanations of how materials properties are determined from test results. Subsequent sections illustrate how knowledge gained through tensile tests, such as tension properties to predict the behavior (including strength, ductility, elastic or plastic deformation, tensile and yield strengths) have resulted in improvements in materals applications. The Second Edition is completely revised and updated. It includes expanded coverage throughout the volume on a variety of ...

  15. Predictive Process Optimization for Fracture Ductility in Automotive TRIP Steels

    Science.gov (United States)

    Gong, Jiadong

    In light of the emerging challenges in the automotive industry of meeting new energy-saving and environment-friendly requirements imposed by both the government and the society, the auto makers have been working relentlessly to reduce the weight of automobiles. While steel makers pushed out a variety of novel Advanced High Strength Steels (AHSS) to serve this market with new needs, TRIP (Transformation Induced Plasticity) steels is one of the most promising materials for auto-body due to its exceptional combination of strength and formability. However, current commercial automotive TRIP steels demonstrate relatively low hole-expansion (HE) capability, which is critical in stretch forming of various auto parts. This shortcoming on ductility has been causing fracture issues in the forming process and limits the wider applications of this steel. The kinetic theory of martensitic transformations and associated transformation plasticity is applied to the optimization of transformation stability for enhanced mechanical properties in a class of high strength galvannealed TRIP steel. This research leverages newly developed characterization and simulation capabilities, supporting computational design of high-performance steels exploiting optimized transformation plasticity for desired mechanical behaviors, especially for the hole-expansion ductility. The microstructure of the automotive TRIP sheet steels was investigated, using advanced tomographic characterization including nanoscale Local Electrode Atom Probe (LEAP) microanalysis. The microstructural basis of austenite stability, the austenite carbon concentration in particular, was quantified and correlated with measured fracture ductility through transformation plasticity constitutive laws. Plastic flow stability for enhanced local fracture ductility at high strength is sought to maintain high hole-expansion ductility, through quantifying the optimal stability and the heat-treatment process to achieve it. An additional

  16. Observations on the brittle to ductile transition temperatures of B2 nickel aluminides with and without zirconium

    Science.gov (United States)

    Raj, S. V.; Noebe, R. D.; Bowman, R.

    1989-01-01

    The effect of a zirconium addition (0.05 at. pct) to a stoichiometric NiAl alloy on the brittle-to-ductile transition temperature (BDTT) of this alloy was investigated. Constant velocity tensile tests were conducted to fracture between 300 and 1100 K under initial strain rate 0.00014/sec, and the true stress and true strain values were determined from plots of load vs time after subtracting the elastic strain. The inelastic strain was measured under a traveling microscope. Microstructural characterization of as-extruded and fractured specimens was carried out by SEM and TEM. It was found that, while the addition of 0.05 at. pct Zr strengthened the NiAl alloy, it increased its BDTT; this shift in the BDTT could not be attributed either to variations in grain size or to impurity contents. Little or no room-temperature ductility was observed for either alloy.

  17. Microcosmic analysis of ductile shearing zones of coal seams of brittle deformation domain in superficial lithosphere

    Institute of Scientific and Technical Information of China (English)

    JU; Yiwen; WANG; Guiliang; JIANG; Bo; HOU; Quanlin

    2004-01-01

    The ductile shearing zones of coal seams in a brittle deformation domain in superficial lithosphere are put forward based on the study on bedding shearing and ductile rheology of coal seams. The macrocosmic and microcosmic characteristics include wrinkle fold, mymonitized zones and ductile planar structure of coal seams, etc., while the microcosmic characteristics may also include different optic-axis fabrics and the anisotropy of vitrinite reflectance as well as the change of chemical structure and organic geochemistry components. The forming mechanism is analyzed and the strain environment of ductile shearing zones of coal seams discussed. The result indicates that, in the superficial brittle deformation domain, the coal seams are easy to be deformed, resulting in not only brittle deformation but also ductile shearing deformation under the action of force. Because of simple shearing stress, the interlayer gliding or ductile rheology may take place between coal seams and wall rocks. Therefore, many ductile shearing zones come into being in superficial lithosphere (<5 km). The research on ductile shearing zone of brittle deformation domain in superficial lithosphere is significant not only theoretically for the study of ductile shearing and ductile rheology of the lithosphere but also practically for the structural movement of coal seams, the formation and accumulation of coal-bed methane, and the prevention and harness of gas burst in coal mine.

  18. Review of current research and application of ductile cast iron quality monitoring technologies in Chinese foundry industry

    Institute of Scientific and Technical Information of China (English)

    Da-yong Li; Zhen-yu Xu; Xu-liang Ma; De-quan Shi

    2015-01-01

    There is a long history of studying and making use of ductile cast iron in China. Over the years, the foundrymen in China have carried out a lot of valuable research and development work for measuring parameters and control ing the quality in ductile cast iron production. Many methods, such as rapid metal ographic phase, thermal analysis, eutectic expansion ratio, surface tension measurement, melt electrical resistivity, oxygen and sulfur activity measurement, ultrasonic measurement and sound frequency measurement, have been used and have played important roles in Chinese casting production in the past. These methods can be general y classiifed as liquid testing and solid testing according to the sample state. Based on the analysis of the present situation of these methods applied in the Chinese metal casting industry, the authors consider that there are two dififcult technical problems to be currently solved in monitoring ductile iron quality. One is to seek an effective method for quickly evaluating the nodularizing result through on-the-spot sample analysis before the liquid iron is poured into the mould. The other is to ifnd a nondestructive method for accurately identifying casting quality before castings are delivered.

  19. Review of current research and application of ductile cast iron quality monitoring technologies in Chinese foundry industry

    Directory of Open Access Journals (Sweden)

    Da-yong Li

    2015-07-01

    Full Text Available There is a long history of studying and making use of ductile cast iron in China. Over the years, the foundrymen in China have carried out a lot of valuable research and development work for measuring parameters and controlling the quality in ductile cast iron production. Many methods, such as rapid metallographic phase, thermal analysis, eutectic expansion ratio, surface tension measurement, melt electrical resistivity, oxygen and sulfur activity measurement, ultrasonic measurement and sound frequency measurement, have been used and have played important roles in Chinese casting production in the past. These methods can be generally classified as liquid testing and solid testing according to the sample state. Based on the analysis of the present situation of these methods applied in the Chinese metal casting industry, the authors consider that there are two difficult technical problems to be currently solved in monitoring ductile iron quality. One is to seek an effective method for quickly evaluating the nodularizing result through on-the-spot sample analysis before the liquid iron is poured into the mould. The other is to find a nondestructive method for accurately identifying casting quality before castings are delivered.

  20. Burst Ductility of Zirconium Clads: The Defining Role of Residual Stress

    Science.gov (United States)

    Kumar, Gulshan; Kanjarla, A. K.; Lodh, Arijit; Singh, Jaiveer; Singh, Ramesh; Srivastava, D.; Dey, G. K.; Saibaba, N.; Doherty, R. D.; Samajdar, Indradev

    2016-08-01

    Closed end burst tests, using room temperature water as pressurizing medium, were performed on a number of industrially produced zirconium (Zr) clads. A total of 31 samples were selected based on observed differences in burst ductility. The latter was represented as total circumferential elongation or TCE. The selected samples, with a range of TCE values (5 to 35 pct), did not show any correlation with mechanical properties along axial direction, microstructural parameters, crystallographic textures, and outer tube-surface normal ( σ 11) and shear ( τ 13) components of the residual stress matrix. TCEs, however, had a clear correlation with hydrostatic residual stress ( P h), as estimated from tri-axial stress analysis on the outer tube surface. Estimated P h also scaled with measured normal stress ( σ 33) at the tube cross section. An elastic-plastic finite element model with ductile damage failure criterion was developed to understand the burst mechanism of zirconium clads. Experimentally measured P h gradients were imposed on a solid element continuum finite element (FE) simulation to mimic the residual stresses present prior to pressurization. Trends in experimental TCEs were also brought out with computationally efficient shell element-based FE simulations imposing the outer tube-surface P h values. Suitable components of the residual stress matrix thus determined the burst performance of the Zr clads.

  1. A ductile fracture criterion with Zener-Hollomon parameter of pure molybdenum sheet in thermal forming

    Directory of Open Access Journals (Sweden)

    Wang Chu

    2015-01-01

    Full Text Available Formability of pure molybdenum in thermal forming process has been greatly improved, but it is still hard to avoid the generation of rupture and other quality defects. In this paper, a ductile fracture criterion of pure molybdenum sheet in thermal forming was established by considering the plastic deformation capacity of material and stress states, which can be used to describe fracture behaviour and critical rupture prediction of pure molybdenum sheet during hot forming process. Based on the isothermal uniaxial tensile tests which performed at 993 to 1143 K with strain rate range from 0.0005 to 0.2 s−1, the material parameters are calculated by the combination method of experiment with FEsimulation. Based on the observation, new fracture criteria can be expressed as a function of Zener-Hollomon parameter. The critical fracture value that calculated by Oyane-Sato criterion increases with increasing temperature and decreasing strain rate. The ductile fracture criterion with Zener-Hollomon parameter of pure molybdenum in thermal forming is proposed.

  2. PREDICTION OF CHARACTERISTIC LENGTH AND FRACTURE TOUGHNESS IN DUCTILE-BRITTLE TRANSITION

    Energy Technology Data Exchange (ETDEWEB)

    Lam, P

    2008-04-15

    Finite element method was used to analyze the three-point bend experimental data of A533B-1 pressure vessel steel obtained by Sherry, Lidbury, and Beardsmore [1] from -160 to -45 C within the ductile-brittle transition regime. As many researchers have shown, the failure stress ({sigma}{sub f}) of the material could be approximated as a constant. The characteristic length, or the critical distance (r{sub c}) from the crack tip, at which {sigma}{sub f} is reached, is shown to be temperature dependent based on the crack tip stress field calculated by the finite element method. With the J-A{sub 2} two-parameter constraint theory in fracture mechanics, the fracture toughness (J{sub C} or K{sub JC}) can be expressed as a function of the constraint level (A{sub 2}) and the critical distance r{sub c}. This relationship is used to predict the fracture toughness of A533B-1 in the ductile-brittle transition regime with a constant {sigma}{sub f} and a set of temperature-dependent r{sub c}. It can be shown that the prediction agrees well with the test data for wide range of constraint levels from shallow cracks (a/W= 0.075) to deep cracks (a/W= 0.5), where a is the crack length and W is the specimen width.

  3. Mechanical properties of a low alloyed austempered ductile iron in the upper ausferrite region

    Energy Technology Data Exchange (ETDEWEB)

    Wen, D.C.

    1999-05-01

    Microstructural observations, X-ray diffraction testing and measurements of mechanical properties were used to study the characteristics of austempering and the influence of tempered martensite on mechanical properties as a function of austempering time at 400 degree C after austenitising at 900 degree C for a 0.77%Cu-0.5%Ni ductile iron. The austempering times were derived from a resistivity curve measured by a vacuum heat treatment system. The experimental results show that the resistivity change curve could be used effectively for selecting the isothermal holding times of austempering treatment, with all The mechanical properties of ADI austempering at times corresponding to the processing window defined by the electrical resistance measurement satisfying the standard requirement. The formation of martensite in austempering reduced the mechanical properties of ADI but these properties could be increased by a treatment tempering at 200 degree C after cooling and to obtain more ductility and toughness as compared with that undergoing single heat treatment. This increase also extended the effective austempering time interval of ADI over which the ASTM standards were satisfied. (author)

  4. Influence of matrix structure on the fatigue properties of an alloyed ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Toktas, Guelcan [Department of Mechanical Engineering, Balikesir University, 10145 Balikesir (Turkey)], E-mail: gzeytin@balikesir.edu.tr; Toktas, Alaaddin; Tayanc, Mustafa [Department of Mechanical Engineering, Balikesir University, 10145 Balikesir (Turkey)

    2008-07-01

    Rotary bending fatigue tests were conducted on ductile iron containing 1.25 wt% nickel, 1.03 wt% copper and 0.18 wt% molybdenum with various matrix structures. Several heat treatments were applied to obtain ferritic, pearlitic/ferritic, pearlitic, tempered martensitic, lower and upper ausferritic structures in the matrix of a pearlitic as-cast alloyed ductile iron. The tensile properties (ultimate tensile strength, 0.2% yield strength and percent elongation), the hardness and the microstructures of the matrixes were also investigated in addition to fatigue properties. Fractured surfaces of the fatigue specimens were examined by the scanning electron microscope. The results showed that the lowest hardness, tensile and fatigue properties were obtained for the ferritic structure and the values of these properties seemed to increase with rising pearlite content in the matrix. While the lower ausferritic structure had the highest fatigue strength, the upper ausferritic one showed low fatigue and tensile properties due to the formation of the second reaction during the austempering process.

  5. Microstructure and mechanical properties of CuNiMo austempered ductile iron

    Directory of Open Access Journals (Sweden)

    Erić Olivera

    2004-01-01

    Full Text Available Microstructure and mechanical properties of Cu, Ni and Mo alloyed cast ductile iron have been investigated after austempering. Samples were austenitised at 860oC for 1h and then austempered at 320oC and 400oC in the interval from 0,5 to 5h. The X-ray diffraction technique and the light microscopy were utilized to investigate the bainitic transformation, while tensile and impact tests were performed for characterization of mechanical properties. By austempering at 320oC in the range between 2 and 5h, a microstructure typical for austempered ductile iron was produced, i.e. a mixture of free bainitic ferrite and highly carbon enriched retained austenite. The characteristic of the whole range of austempering at 400oC is the appearance of martensitic structure. The maximum impact energy (133 J coincides with the maximum value of volume fraction of retained austenite that was obtained after 2,5h of austempering at 320oC. The appearance of martensite during austempering at 400oC is the main cause for much lower tensile properties than at 320oC.

  6. The Performance Evalution of Ceramic And Carbide Cutting Tools In Machining of Austemepered Ductile Irons

    Directory of Open Access Journals (Sweden)

    Yahya IŞIK

    2014-12-01

    Full Text Available The aim of this research is to compare TiN (PVD coated Al2O3+Ti[C,N] mixed alumina-based (KY4400 ceramic and CVD coated carbide TiC+AI2O3+TiN (ISO P25 cutting tools in turning austempered ductile irons. Ductile cast iron samples were austenitized at 927°C and subsequently austempered for 1 hour at 400°C. The hardness of the workpiece material was measured and found to be 43.5 HRC. In the present work a series of tests were conducted in order to evaluate the tool performances by adopting tool life. In all experiments cutting forces, flank wear and surface roughness values were measured throughout the tool life. No cutting fluid was used during the turning operations. Study of the tool life and failure modes shows that tool life was determined by the flank wear and surface roughness generated on the workpiece. The main conclusion is that tool life of ceramic insert was longer than the coated carbide insert although much higher cutting speeds were used. 

  7. A Preliminary Investigation of Ductility-Enhancement Mechanism through In Situ Nanofibrillation in Thermoplastic Matrix Composites

    Directory of Open Access Journals (Sweden)

    Bhaskar Patham

    2013-01-01

    Full Text Available A preliminary investigation of interrelationships between tensile stress-strain characteristics and morphology evolution during deformation is conducted on a commercially available thermoplastic composite with a low-surface-energy nanofibrillating poly(tetrafluoroethylene (PTFE additive. In this class of composites, the deformation-associated nanofibrillation of the low-surface-energy additive has been hypothesized to provide an additional dissipation mechanism, thereby enhancing the ductility of the composite. This class of composites offers potential for automotive light weighting in exterior and interior body and fascia applications; it is therefore of interest to investigate processing-structure-property interrelationships in these materials. This study specifically probes the interrelationships between the plastic deformation within the matrix and the fibrillation of the low-surface-energy additive; tensile tests are carried out at two different temperatures which are chosen so as to facilitate and suppress plastic deformation within the matrix polymer. Based on these preliminary investigations, it is noted that PTFE fibrillation acts synergistically with the ductile deformation of the matrix resin resulting in higher strains to failure of the composite; the results also suggest that the mechanism of fibrillation-assisted enhancement of strains to failure may not operate in the absence of matrix plasticity.

  8. An Improved Approach to Fracture Toughness Assessment of Brittle Coating on Ductile Substrate Systems under Indentation

    Science.gov (United States)

    Demidova, Natalia V.

    Fracture toughness is an important material property that determines the structural integrity of a component with pre-existing or service-generated flaws. In the present research, an indentation-based method and the associated fracture mechanics model are proposed for fracture toughness assessment of brittle coating/ductile substrate systems. The proposed models consider well-developed radial/median cracks generated under sharp indentation, despite that the crack formation process may have gone through crack initiation and propagation phases. For generality, the geometry of a well-developed crack is assumed to be semi-elliptical in shape. The driving force of the crack is considered to stem from the residual plastic zone expansion under the indenter, as well as the far-field Boussinesq (elastic) stress. Three well-defined configurations are studied. For the first configuration, a crack with a depth of less than 7% of the coating thickness is considered. In this case, the problem is treated as the one for the monolithic material with the coating material properties. For the second configuration, a crack that runs deeper than 7% of the coating thickness but is still within the coating layer is analyzed. In this case, the composite hardness is introduced into the analysis to account for the influence of the substrate material properties; and furthermore, an interface correction factor is proposed to take into account the presence of the coating/substrate interface and its influence on the stress intensity factor of the well-developed elliptical cracks. For the third configuration, a crack penetrating into the substrate is considered. In this case, based on the condition of deformation compatibility across the coating/substrate interface, the bulk modulus for the coating/substrate system is introduced into the analysis. A series of indentation tests are conducted on a WC/10Co/4Cr coating/1080 low carbon steel substrate specimen, which is a brittle coating on a ductile

  9. New constraints on the rheology of granitic rock during faulting at the brittle-ductile transition: field observations, microstructural analysis and mechanical modeling

    Science.gov (United States)

    Nevitt, J. M.; Pollard, D. D.; Warren, J. M.

    2012-12-01

    a Coulomb friction law (μ = 0.4) for fault slip. Through independent realizations, the model tests the ability of six constitutive laws (von Mises elastic-plasticity, Drucker-Prager elastic-plasticity, Drucker-Prager Cap elastic-plasticity, power-law creep, hyperbolic-sine creep, and viscoplasticity) to reproduce the deformation features observed in outcrop. When available, material properties are taken from the experimental rock mechanics literature. The model results indicate that the constitutive behavior of the continuum involves a component of frictionless plasticity with a yield criterion that depends on the mean normal stress. Of the constitutive laws tested, the viscoplasticity law most accurately reproduces the outcrop deformation. This finding suggests that sensitivity testing of creep properties of granitic rocks within the model may help parameterize the appropriate constitutive equations for brittle-ductile fault-related deformation in continental crust.

  10. Effect of shot peening process on fatigue behavior of an alloyed austempered ductile iron

    Directory of Open Access Journals (Sweden)

    Amir Sadighzadeh Benam

    2011-08-01

    Full Text Available Shot peening is one of the most common surface treatments to improve the fatigue behavior of metallic parts. In this study the effect of shot peening process on the fatigue behavior of an alloyed austempered ductile iron (ADI has been studied. Austempering heat treatment consisted of austenitizing at 875℃ for 90 min followed by austempering at three different temperatures of 320, 365 and 400℃. Rotating-bending fatigue test was carried out on samples after shot peening by 0.4 – 0.6 mm shots. XRD and SEM analysis, micro hardness and roughness tests were carried out to study the fatigue behavior of the samples. Results indicate that the fatigue strengths of samples austempered at 320, 365 and 400℃ are increased by 27.3%, 33.3% and 48.4%, respectively, after shot peening process.

  11. Comparing the possibilities of austenite content determination in austempered ductile iron

    Directory of Open Access Journals (Sweden)

    D. Myszka

    2011-07-01

    Full Text Available The article presents various methods for assessment of the austenite volume fraction in Austempered Ductile Iron (ADI. Tests were carried out on two types of ADI, i.e. unalloyed and alloyed with the addition of 0.72%Cu and 0.27%Mo, heat treated under different conditions of isothermal transformation to obtain different austenite volume fractions. The test material was then subjected to metallographic examinations, X-ray diffraction (XRD analysis, an analysis using the author's genuine programme of artificial neural networks, image analysis and magnetic measurements. The results were compared with each other indicating the possibility of a quantitative measurement of austenite and other phases present in cast iron. It was found that different methods of measurement are not fully consistent with each other but show similar results of the austenite content.

  12. Melt Quality Evaluation of Ductile Iron by Pattern Recognition of Thermal Analysis Cooling Curves

    Institute of Scientific and Technical Information of China (English)

    LI Zhenhua; LI Yanxiang; ZHOU Rong

    2008-01-01

    The melt quality of ductile iron can be related to the melt's thermal analysis cooling curve. The freezing zone of the thermal analysis cooling curve was found to indicate the melt quality of the ductile iron. A comprehensive difference parameter, Ω, of the thermal analysis cooling curves was found to be related to the properties of ductile iron melts such as composition, temperature, and graphite morphology. As Ω ap- proached O, the thermal analysis cooling curves were found to come together with all the properties indicat- ing melt quality about the same. A database of thermal analysis cooling curves related to the properties of the ductile iron melts was set up as a basis for a method to accurately evaluate the melt quality of ductile iron by pattern recognition of thermal analysis cooling curves. The quality of a ductile iron melt can then be immediately determined by comparing its thermal analysis cooling curve freezing zone shape to those in the database.

  13. Numerical simulations of material mismatch and ductile crack growth

    Energy Technology Data Exchange (ETDEWEB)

    Oestby, Erling

    2002-07-01

    Both the global geometry and inhomogeneities in material properties will influence the fracture behaviour of structures in presence of cracks. In this thesis numerical simulations have been used to investigate how some aspects of both these issues affect the conditions at the crack-tip. The thesis is organised in an introduction chapter, summarising the major findings and conclusions, a review chapter, presenting the main aspects of the developments in the field of fracture mechanics, and three research papers. Paper I considers the effect of mismatch in hardening exponent on the local near-tip stress field for stationary interface cracks in bi-materials under small scale yielding conditions. It is demonstrated that the stress level in the weaker material increases compared to what is found in the homogeneous material for the same globally applied load level, with the effect being of increasing importance as the crack-tip is approached. Although a coupling between the radial and angular dependence of the stress fields exists, the evolving stress field can still be normalised with the applied J. The effect on the increase in stress level can closely be characterised by the difference in hardening exponent, {delta}n, termed the hardening mismatch, and is more or less independent of the absolute level of hardening in the two materials. Paper II and Ill deal with the effects of geometry, specimen size, hardening level and yield stress mismatch in relation to ductile crack growth. The ductile crack growth is simulated through use of the Gurson model. In Paper H the effect of specimen size on the crack growth resistance is investigated for deep cracked bend and shallow cracked tensile specimens. At small amounts of crack growth the effect of specimen size on the crack growth resistance is small, but a more significant effect is found for larger amounts of crack growth. The crack growth resistance decreases in smaller specimens loaded in tension, whereas the opposite is

  14. Evaluation of Floor Response Spectrum considering Ductility of Structure

    Energy Technology Data Exchange (ETDEWEB)

    Park, Junhee; Choi, In-Kil [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2014-10-15

    The FRS (floor response spectrum) is directly influenced by the behavior of structure under the seismic load. If the structure is nonlinear range, the energy dissipation will be occurred by the damage of structure and the maximum force will be reduced. In Zion method, the inelastic energy abortion factor has been used to consider the nonlinearity of structure. This factor was used for the seismic fragility of structure. For the seismic fragility of equipment, the uncertainty of this factor was used differently according to the story level. But this method is not warranted under the strong earthquake leads to the structural damage. Therefore it is needed to evaluate the FRS considering the nonlinear behavior of structure and to assessment the conservatism related to nonlinear behavior of structure in FRS. In this study, the nonlinear analysis was performed for the conservatism of FRS under the damage of structure. The conservatism of FRS by the nonlinear analysis was compared by that proposed by the Zion method. The conservatism of floor acceleration response for the equipment was evaluated by performing the nonlinear analysis. From the nonlinear analysis results, it was showed that the median and β{sub c} of FRSR was increased with the ductility of structure and the response of equipment had the resonance effect between the frequency of equipment and structure. The seismic capacity of equipment by the Zion method can be different from the real seismic capacity of equipment because the inelastic structure response factor has nothing to do with the ductility of structure. Therefore the median and COV for FRSR should be defined considering the ductility of structure and the frequency of equipment for more exactly evaluating the seismic capacity of equipment.

  15. A Study on Ductility of Prestressed Concrete Pier Based on Response Surface Methodology

    OpenAIRE

    Wang, H.; Zhang, Y; Qin, S.

    2016-01-01

    The ductility of prestressed concrete pier is studied based on response surface methodology. Referring to the pervious prestressed concrete pier, based on Box-Behnken design, the ductility of 25 prestressed concrete piers is calculated by numerical method. The relationship between longitudinal reinforcement ratio, shear reinforcement ratio, prestressed tendon quantity, concrete compressive strength and ductility factor is gotten. The influence of the longitudinal reinforcement ratio, the shea...

  16. Some problems in the production of ductile irons by investment casting

    Institute of Scientific and Technical Information of China (English)

    Yu Bo; Cai Qizhou; Wei Bokang

    2008-01-01

    Because of the excellent performance of ductile irons and the unique superiority of investment casting, the preparation of complicated and thin-wall ductile iron castings by investment casting shows a good development prospect. In this present work, combined with the actual product experiments, the characteristics of shell making,spheroidization, inoculation and defect prevention are presented, and some suggestions are given for investment casting of ductile iron.

  17. Some problems in the production of ductile irons by investment casting

    OpenAIRE

    2008-01-01

    Because of the excellent performance of ductile irons and the unique superiority of investment casting, the preparation of complicated and thin-wall ductile iron castings by investment casting shows a good development prospect. In this present work, combined with the actual product experiments, the characteristics of shell making, spheroidization, inoculation and defect prevention are presented, and some suggestions are given for investment casting of ductile iron.

  18. Some problems in the production of ductile irons by investment casting

    Directory of Open Access Journals (Sweden)

    Yu Bo

    2008-02-01

    Full Text Available Because of the excellent performance of ductile irons and the unique superiority of investment casting, the preparation of complicated and thin-wall ductile iron castings by investment casting shows a good development prospect. In this present work, combined with the actual product experiments, the characteristics of shell making, spheroidization, inoculation and defect prevention are presented, and some suggestions are given for investment casting of ductile iron.

  19. Production of carbide-free thin ductile iron castings

    Institute of Scientific and Technical Information of China (English)

    M. Ashraf Sheikh

    2008-01-01

    The fast cooling rate of thin ductile iron castings requires special consideration to produce carbide-free castings. Extraor-dinary care was taken to select the charge to produce castings of 100-mm long round bars with 16-ram diameter. The castings show the presence of carbides in the bars. Seven melts were made with different temperatures and with different compositions to get rid of carbides. After chemical analyses, it was found that the extra purity of the charge with less than 0.008wt% sulfur in the castings was the cause of carbides. To remove the carbides fi'om the castings, sulfur should be added to the charge.

  20. Evaluation of ductile failure models in Sheet Metal Forming

    Directory of Open Access Journals (Sweden)

    Amaral Rui

    2016-01-01

    Full Text Available Traditionally, combination of equivalent plastic strain and stress triaxiality parameters are taken into account when performing characterization of material ductility. Some well-established models like Lemaitre model, GTN based models and many others perform relatively well at high-triaxiality stress states but fail to give adequate answers to low-triaxiality states. In this work, three damage models are presented, applied and assessed to a cross-shaped component. Concerning material, AA5182-O, corresponding damage parameters are characterized by an inverse analysis procedure for each damage model.

  1. Manufacture of Toothed Elements in Nanoausferritic Ductile Iron

    Directory of Open Access Journals (Sweden)

    Myszka D.

    2014-10-01

    Full Text Available The technology currently used for the fabrication of toothed wheels, gear couplings and chain drums involves the induction hardening process or hardening and tempering after carburising. All these processes take a long time and cause adverse changes in the dimensions and surface quality of products, requiring post-treatment machining to remove the resulting cavities. The paper proposes the implementation of gear elements made of ductile iron with nanoausferritic matrix obtained by a new appropriate heat treatment process. The new material offers good performance characteristics and nearly no need for the application of other technological processes commonly used in the manufacture of gears.

  2. Microalloying Boron Carbide with Silicon to Achieve Dramatically Improved Ductility

    Science.gov (United States)

    2014-11-18

    used in refractory applications, abrasive powders, and body armor and as a neutron radiation absorbent.11−21 However, B4C fractures easily just above...dynamically stable. The B/G criterion is only an empirical rule to estimate ductility for metals .34 To prove that the new structure (B11Cp)−Si2 has good...1994, 6, 549− 560. (3) Veprek, S.; Zeer, A.; Riedel, R. Handbook of Ceramic Hard Materials; Wiley-VCH Press: Weinheim, Germany, 2000. (4) An, Q

  3. Experimental study of the thermal stability of austempered ductile irons

    Science.gov (United States)

    Pérez, M. J.; Cisneros, M. M.; Valdés, E.; Mancha, H.; Calderón, H. A.; Campos, R. E.

    2002-10-01

    A nonisothermal annealing was applied to austempered Ni-Cu-Mo alloyed and unalloyed ductile irons to determine the thermal stability of the ausferritic structure. Differential thermal analysis (DTA) results were used to build the corresponding stability diagrams. The transformation starting temperature of the high carbon austenite was found to be strongly dependent on the austempering temperature, the heating rate, and the chemical composition of the iron. The Ni-Cu-Mo alloying elements and high austempering temperature increased the stability. The transformation of the austenite to ferrite and cementite is achieved via the precipitation of transition carbides identified as silico-carbides of triclinic structure.

  4. Strain Induced Martensitic Transformation in Austempered Ductile Iron (ADI)

    Science.gov (United States)

    Li, X. H.; Saal, P.; Gan, W. M.; Landesberger, M.; Hoelzel, M.; Hofmann, M.

    2016-09-01

    The strain induced martensitic transformation in austempered ductile iron (ADI) has been investigated using high resolution neutron diffraction on samples compressed ex-situ to different plastic strains. In addition bulk texture measurements using neutron diffraction have been performed to calculate the orientation distribution of ferrite and austenite phases for different strain levels. Combing the detailed texture information with neutron diffraction pattern proved to be essential for quantitative phase analysis and extraction of martensite phase fractions. The martensite content induced by strain in ADI depends on austempering temperature and degree of deformation.

  5. The bainite reaction kinetics in austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Taran, Yu.N.; Uzlov, K.I.; Kutsov, A.Yu. [State Metall. Acad., Dnepropetrovsk (Ukraine). Phys. Metall. Dept.

    1997-11-01

    Bainitic reaction kinetics in ductile iron contained according to Ukrainian standard (weight%) 3.60-3.80 carbon, 2.60-2.80 Si, {proportional_to}0.12 Mn, {proportional_to}0.60 Cu and additionally alloyed by Mo (0.15-0.20) has been studied. It was found that the overall transformation kinetics becomes slower as transformation temperature increase. This is because more intensive redistribution of carbon into austenite at higher temperatures. Two austenites with different carbon content have been fixed and kinetics of their lattices parameters has been studied. (orig.). 6 refs.

  6. Ductilizing Bulk Metallic Glass Composite by Tailoring Stacking Fault Energy

    Science.gov (United States)

    Wu, Y.; Zhou, D. Q.; Song, W. L.; Wang, H.; Zhang, Z. Y.; Ma, D.; Wang, X. L.; Lu, Z. P.

    2012-12-01

    Martensitic transformation was successfully introduced to bulk metallic glasses as the reinforcement micromechanism. In this Letter, it was found that the twinning property of the reinforcing crystals can be dramatically improved by reducing the stacking fault energy through microalloying, which effectively alters the electron charge density redistribution on the slipping plane. The enhanced twinning propensity promotes the martensitic transformation of the reinforcing austenite and, consequently, improves plastic stability and the macroscopic tensile ductility. In addition, a general rule to identify effective microalloying elements based on their electronegativity and atomic size was proposed.

  7. Seismic Performance of RC Beam-Column Connections with Continuous Rectangular Spiral Transverse Reinforcements for Low Ductility Classes

    Directory of Open Access Journals (Sweden)

    Mohammadamin Azimi

    2014-01-01

    Full Text Available The seismic performance of RC columns could be significantly improved by continuous spiral reinforcement as a result of its adequate ductility and energy dissipation capacity. Due to post-earthquake brittle failure observations in beam-column connections, the seismic behaviour of such connections could greatly be improved by simultaneous application of this method in both beams and columns. In this study, a new proposed detail for beam to column connection introduced as “twisted opposing rectangular spiral” was experimentally and numerically investigated and its seismic performance was compared against normal rectangular spiral and conventional shear reinforcement systems. In this study, three full scale beam to column connections were first designed in conformance with Eurocode (EC2-04 for low ductility class connections and then tested by quasistatic cyclic loading recommended by ACI Building Code (ACI 318-02. Next, the experimental results were validated by numerical methods. Finally, the results revealed that the new proposed connection could improve the ultimate lateral resistance, ductility, and energy dissipation capacity.

  8. Investigation on Ductile Property of CePO4 Ceramic

    Institute of Scientific and Technical Information of China (English)

    王丽娟; 刘家臣; 王凯利; 霍伟荣; 高海

    2003-01-01

    Average grain size of chemicalty synthesized CePO4 powder increases with incre asing calcining temperature. The strength 184 Mpa and toughness 4.8 Mpa*m1/ 2 were achieved when the green compacts were sintered at 1500 ℃ for 2 h in air . They show that stepped or multilayered fracture occurs within CePO4 granules. CePO4 ceramic could be cut, drilled or turned easily using conventional metal-machining tools. Continuous machining debris was observed on turned surface. Indentation pressure stress-strain curve showes extensive nonlinear behavior, and a series of microcracks which crack cross and occur along the extrusion stre ss direction were observed on extruded surface, indicating single-phase CePO4 ceramic is "ductile". Based on the fracture analyses in cross-section surface, the ductility of CePO4 ceramic is considered to be associated with the cleavage of multilayered CePO4 grains and the fragment resetting to adapt to stress.

  9. Fracture and ductile vs. brittle behavior -- Theory, modeling and experiment

    Energy Technology Data Exchange (ETDEWEB)

    Beltz, G.E. [ed.] [Univ. of California, Santa Barbara, CA (United States); Selinger, R.L.B. [ed.] [Catholic Univ., Washington, DC (United States); Kim, K.S. [ed.] [Brown Univ., Providence, RI (United States); Marder, M.P. [ed.] [Univ. of Texas, Austin, TX (United States)

    1999-08-01

    The symposium brought together the many communities that investigate the fundamentals of fracture, with special emphasis on the ductile/brittle transition across a broad spectrum of material classes, fracture at interfaces, and modelling fracture over various length scales. Theoretical techniques discussed ranged from first-principles electronic structure theory to atomistic simulation to mesoscale and continuum theories, along with studies of fractals and scaling in fracture. Experimental and theoretical talks were interspersed throughout all sessions, rather than being segregated. The contributions to this volume generally follow the topical outline upon which the symposium was organized. The first part, dealing with ductile vs. brittle behavior in metals, concerns itself with investigations of high-strength steel, magnesium alloys, ordered intermetallics, and Fe-Cr-Al alloys. The development of analytical methods based on micromechanical models, such as dislocation mechanics and cohesive/contact zone models, are covered in a follow-up section. Nonmetals, including silicon, are considered in Parts 3 and 4. Fractals, chaos, and scaling theories are taken up in Part 5, with a special emphasis on fracture in heterogeneous solids. Modelling based on large populations of dislocations has substantially progressed during the past three years; hence, a section devoted to crystal plasticity and mesoscale dislocation modelling appears next. Finally, the technologically significant area of interfacial fracture, with applications to composites and intergranular fracture, is taken up in Part 7. Separate abstracts were prepared for most of the papers in this book.

  10. Thermal analysis of ductile iron in thin walled casting

    Directory of Open Access Journals (Sweden)

    M. Górny

    2007-12-01

    Full Text Available Hypereutectic ductile iron was cast in self hardening moulding sand to produce castings with the shape of Archimedes spirals and with wall thickness of 1, 2 and 3 mm. Inmould technique was used to produce thin wall ductile iron (TWDI. In this work it has been carried out thermal analysis in spiral with 3 mm wall thickness. The present work provides results of thermal analysis, that are initial temperature of metal in mould cavity, velocity of metal stream as well as solidification time. Measurement of temperature shows that there is essential its drop during filling of mould cavity and amounts 230 oC for distance 700 mm from the beginning of spiral. On the basic on first derivative of temperature versus time characteristic solidification points were distinguish, namely solidification of primary graphite, austenite dendrite and eutectic. Experimental measurements of temperature drop during filling of mould cavity along with microscopic examinations of castings structure can be used to verify computer modeling and simulation of fluid flow and thermal field in TWDI.

  11. Structure of ductile iron in thin walled castings

    Directory of Open Access Journals (Sweden)

    M. Górny

    2007-12-01

    Full Text Available It this work it has been shown that it is possible to produce thin wall ductile iron (TWDI castings with considerably length using Archimedes spiral with wall thickness of 1, 2 and 3 mm. Inmould technique was used to produce TWDI. It has been estimated castability and metallographic investigations were made using different moulding materials. From castability measurements result that it is possible to obtain thin wall ductile iron castings with wall thickness down to 1 mm with castability of 200 mm. Using mould with small ability to absorb heat castability increases twice. At wall thickness equal 3 mm castability reaches 1000 mm and using LDASC sand its value increases to over 1500 mm. Structure parameters for different wall thickness and moulding materials (graphite nodule count, ferrite and cementite fraction are plotted versus distance from the beginning of spiral. It is shown strong influence of LDASC sand (material with small ability to absorb heat on structure parameters (NF, Vf i VC revealing gradient character of TWDI.

  12. EFFECT OF VELOCITY ON DUCTILITY UNDER HIGH VELOCITY FORMING

    Institute of Scientific and Technical Information of China (English)

    LI Zhong; LI Chunfeng

    2007-01-01

    The ring expansion procedures over various forming velocities are calculated with ANSYS software in order to show the effect of forming velocity on ductility of rate insensitive materials. Ring expansion procedures are simplified to one-dimensional tension by constraining the radial deformation, with element birth and death method, fracture problem of circular ring are considered. The calculated results show that for insensitive materials of 1060 aluminum and 3A21 aluminum alloy, fracture strain increases corresponding to the increase of forming velocity. This trend agrees well with experimental results, and indicates inertia is the key factor to affect ductility; With element birth and death methods, fracture problems can be solved effectively. Experimental studies on formability of tubular workpieces are also conducted, experimental results show that the formability of 1060 aluminum and 3A21 aluminum alloy under electromagnetic forming is higher than that under quasistatic forming, according to the characteristics of electromagnetic forming, the forming limit diagrams of the two materials tube are also built respectively, this is very important to promote the development of electromagnetic forming and guide the engineering practices.

  13. Effects of carbides on fatigue characteristics of austempered ductile iron

    Science.gov (United States)

    Stokes, B.; Gao, N.; Reed, P. A. S.; Lee, K. K.

    2005-04-01

    Crack initiation and growth behavior of an austempered ductile iron (ADI) austenitized at 800 °C and austempered at 260 °C have been assessed under three-point bend fatigue conditions. Initiation sites have been identified as carbides remaining from the as-cast ductile iron due to insufficient austenization. The number of carbides cracking on loading to stresses greater than 275 MPa is critical in determining the failure mechanism. In general, high carbide area fractions promote coalescence-dominated fatigue crack failure, while low area fractions promote propagation-dominated fatigue crack failure. Individual carbides have been characterized using finite body tessellation (FBT) and adaptive numerical modeling (Support vector Parsimonious Analysis Of Variance (SUPANOVA)) techniques in an attempt to quantify the factors promoting carbide fracture. This indicated that large or long and thin carbides on the whole appear to be susceptible to fracture, and carbides that are locally clustered and aligned perpendicular to the tensile axis are particularly susceptible to fracture.

  14. Analysis of Percent Elongation for Ductile Metal in Uniaxial Tension

    Institute of Scientific and Technical Information of China (English)

    WANG Xue-bin; YANG Mei; JIANG Jian

    2005-01-01

    Percent elongation of ductile metal in uniaxial tension due to non-homogeneity was analyzed based on gradient-dependent plasticity. Three assumptions are used to get the analytical solution of percent elongation: one is static equilibrium condition in axial direction; another is that plastic volumetric strain is zero in necking zone;the other is that the diameter in unloading zone remains constant after strain localization is initiated. The strain gradient term was introduced into the yield function of classical plastic mechanics to obtain the analytical solution of distributed plastic strain. Integrating the plastic strain and considering the influence of necking on plastic elongation, a one-dimensional analytical solution of percent elongation was proposed. The analytical solution shows that the percent elongation is inversely proportional to the gauge length, and the solution is formally similar to earlier empirical formula proposed by Barba. Comparisons of existing experimental results and present analytical solutions for relation between load and total elongation and for relation between percent elongation and gauge lengthwere carried out and the new mechanical model for percent elongation was verified. Moreover, higher ductility,toughness and heterogeneity can cause much larger percentage elongation, which coincides with usual viewpoints.

  15. Nitrogen Impurity Gettering in Oxide Dispersion Ductilized Chromium

    Energy Technology Data Exchange (ETDEWEB)

    Brady, Michael P [ORNL; Anderson, Ian M [ORNL; Weaver, Mark [University of Alabama, Tuscaloosa; Meyer III, Harry M [ORNL; Walker, Larry R [ORNL; Miller, Michael K [ORNL; Larson, David James [ORNL; Wright, Ian G [ORNL; Sikka, Vinod K [ORNL; Rar, Andrei [ORNL; Pharr, George Mathews [ORNL; Keiser, James R [ORNL; Walls, Claudia Alexandra [ORNL

    2003-01-01

    Work by Scruggs in the 1960s demonstrated that tensile ductility could be achieved at room temperature in powder metallurgically-produced Cr alloyed with MgO. During consolidation, much of the MgO converted to the MgCr{sub 2}O{sub 4} spinel phase, which was hypothesized to getter nitrogen from the Cr, rendering it ductile. We have duplicated this effect, achieving room temperature tensile elongations of 4% for hot-pressed Cr-6MgO-(0-1)Ti (wt.%) and 10% for hot-pressed and extruded Cr-6MgO-0.75Ti. Direct incorporation of nitrogen into the MgCr{sub 2}O{sub 4} phase was not detected; however, impurities, particularly nitrogen and sulfur, were observed to segregate to and/or precipitate at interfaces between the MgO/MgCr{sub 2}O{sub 4} phases and the Cr matrix. Exploratory studies of other non-spinel forming oxide dispersions (La{sub 2}O{sub 3}, TiO{sub 2} and Y{sub 2}O{sub 3}) showed a similar pattern of impurity segregation/precipitation, suggesting that there is nothing unique about spinel dispersions in Cr with regards to impurities. However, none of these other dispersions resulted in similar levels of tensile elongation.

  16. Mechanisms and mechanics of porosity formation in ductile iron castings

    Directory of Open Access Journals (Sweden)

    M. Perzyk

    2007-12-01

    Full Text Available Shrinkage defects in ductile iron castings can be of two basic types: shrinkage cavities associated with the liquid contraction prior to the expansion period of the iron as well as the porosity, which may appear even if the liquid shrinkage is fully compensated. In the present paper two possible mechanisms of the porosity are presented and analyzed. The first one is the Karsay’s mechanism based on the secondary shrinkage concept. The second one is the mechanism acting during the expansion period of the iron, first suggested by Ohnaka and co-authors and essentially modified by the present authors. The mechanical interactions between casting and mould are determined for the both mechanisms. Their analysis leads to the conclusion, that porosity forms during expansion period of the melt. The direct cause is the negative pressure which appears in the central part of the casting due to the differences in expansion coefficients of the fast cooling surface layer and slow cooling inner region. Observations concerning feeding behavior of ductile iron castings, based on this mechanism, agree well with industrial practice. The secondary shrinkage is not only needless to induce the porosity, but the corresponding mechanism of its occurrence, proposed by Karsay, does not seem to be valid.

  17. Constitutive modeling of void-growth-based tensile ductile failures with stress triaxiality effects

    KAUST Repository

    Mora Cordova, Angel

    2014-07-01

    In most metals and alloys, the evolution of voids has been generally recognized as the basic failure mechanism. Furthermore, stress triaxiality has been found to influence void growth dramatically. Besides strain intensity, it is understood to be the most important factor that controls the initiation of ductile fracture. We include sensitivity of stress triaxiality in a variational porous plasticity model, which was originally derived from hydrostatic expansion. Under loading conditions rather than hydrostatic deformation, we allow the critical pressure for voids to be exceeded so that the growth due to plasticity becomes dependent on the stress triaxiality. The limitations of the spherical void growth assumption are investigated. Our improved constitutive model is validated through good agreements with experimental data. Its capacity for reproducing realistic failure patterns is also indicated by a numerical simulation of a compact tensile (CT) test. © 2013 Elsevier Inc.

  18. Numerical simulation of fine blanking process using fully coupled advanced constitutive equations with ductile damage

    Science.gov (United States)

    Labergere, C.; Saanouni, K.; Benafia, S.; Galmiche, J.; Sulaiman, H.

    2013-05-01

    This paper presents the modelling and adaptive numerical simulation of the fine blanking process. Thermodynamically-consistent constitutive equations, strongly coupled with ductile damage, together with specific boundary conditions (particular command of forces on blank holder and counterpunch) are presented. This model is implemented into ABAQUS/EXPLICIT using the Vumat user subroutine and connected with an adaptive 2D remeshing procedure. The different material parameters are identified for the steel S600MC using experimental tensile tests conducted until the final fracture. A parametric study aiming to examine the sensitivity of the process parameters (die radius, clearance die/punch) to the punch force and fracture surfaces topology (convex zone, sheared zone, fracture zone and the burr).

  19. Fatigue crack tip damaging micromechanisms in a ferritic-pearlitic ductile cast iron

    Directory of Open Access Journals (Sweden)

    Francesco Iacoviello

    2015-07-01

    Full Text Available Due to the peculiar graphite elements shape, obtained by means of a chemical composition control (mainly small addition of elements like Mg, Ca or Ce, Ductile Cast Irons (DCIs are able to offer the good castability of gray irons with the high mechanical properties of irons (first of all, toughness. This interesting properties combination can be improved both by means of the chemical composition control and by means of different heat treatments(e.g. annealing, normalizing, quenching, austempering etc. In this work, fatigue crack tip damaging micromechanisms in a ferritic-pearlitic DCI were investigated by means of scanning electron microscope observations performed on a lateral surface of Compact Type (CT specimens during the fatigue crack propagation test (step by step procedure, performed according to the “load shedding procedure”. On the basis of the experimental results, different fatigue damaging micromechanisms were identified, both in the graphite nodules and in the ferritic – pearlitic matrix.

  20. Numerical Simulation of Austempering Heat Treatment of a Ductile Cast Iron

    Science.gov (United States)

    Boccardo, Adrián D.; Dardati, Patricia M.; Celentano, Diego J.; Godoy, Luis A.; Górny, Marcin; Tyrała, Edward

    2016-02-01

    This paper presents a coupled thermo-mechanical-metallurgical formulation to predict the dimensional changes and microstructure of a ductile cast iron part as a consequence of an austempering heat process. To take into account the different complex phenomena which are present in the process, the stress-strain law and plastic evolution equations are defined within the context of the associate rate-independent thermo-plasticity theory. The metallurgical model considers the reverse eutectoid, ausferritic, and martensitic transformations using macro- and micro-models. The resulting model is solved using the finite element method. The performance of this model is evaluated by comparison with experimental results of a dilatometric test. The results indicate that both the experimental evolution of deformation and temperature are well represented by the numerical model.

  1. Boron effects on the ductility of a nano-cluster-strengthened ferritic steel

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Z.W. [Engineering Research Center of Materials Behavior and Design, Ministry of Education, Nanjing University of Science and Technology, Nanjing 210094 (China); Materials Research and Education Center, Auburn University, 275 Wilmore Labs, Auburn, AL 36849 (United States); Liu, C.T., E-mail: mmct8tc@inet.polyu.edu.hk [Materials Research and Education Center, Auburn University, 275 Wilmore Labs, Auburn, AL 36849 (United States); Department of Mechanical Engineering, the Hong Kong Polytechnic University, Hung Hom, Kowloon (Hong Kong); Guo, S. [Department of Mechanical Engineering, the Hong Kong Polytechnic University, Hung Hom, Kowloon (Hong Kong); Cheng, J.L.; Chen, G. [Engineering Research Center of Materials Behavior and Design, Ministry of Education, Nanjing University of Science and Technology, Nanjing 210094 (China); Fujita, Takeshi; Chen, M.W. [Institute for Materials Research, and World Premier International Research Center for Atoms, Molecules and Materials, Tohoku University, Sendai 980-8577 (Japan); Chung, Yip-Wah; Vaynman, Semyon; Fine, Morris E. [Department of Materials Science and Engineering, Northwestern University, Evanston, IL 60208-3108 (United States); Chin, Bryan A. [Materials Research and Education Center, Auburn University, 275 Wilmore Labs, Auburn, AL 36849 (United States)

    2011-01-25

    Research highlights: {yields} Cu-rich nano-particle precipitation strengthens the ferritic steels. {yields} Boron doping suppresses brittle intergranular fracture. {yields} Moisture-induced environmental embrittlement can be alleviated by surface coating. - Abstract: The mechanical properties of Cu-rich nano-cluster-strengthened ferritic steels with and without boron doping were investigated. Tensile tests at room temperature in air showed that the B-doped ferritic steel has similar yield strength but a larger elongation than that without boron doping after extended aging at 500 deg. C. There are three mechanisms affecting the ductility and fracture of these steels: brittle cleavage fracture, week grain boundaries, and moisture-induced hydrogen embrittlement. Our study reveals that boron strengthens the grain boundary and suppresses the intergranular fracture. Furthermore, the moisture-induced embrittlement can be alleviated by surface coating with vacuum oil.

  2. Effect of Cu and Mn on the Mechanical Properties and Microstructure of Ductile Cast Iron

    Directory of Open Access Journals (Sweden)

    A.M.Omran

    2014-06-01

    Full Text Available This paper described the method used for producing ductile cast iron (SGI. The processing parameters affecting the production of SGI were studied. These parameters include chemical composition, castings thickness, mechanical properties, alloying elements and microstructure. The chemical composition of producing SGI was optimized. The nodularity was increased with increasing the percentages of Mg content and with decreasing the castings thickness. The amount of pearlite and mechanical properties were increased sharply with increasing Cu and Mn contents in the produced SGI. Empirical equations were correlated to indicate the relations among nodularity, Mg content and other parameters. The results shown also as the post inoculation increased the metallurgical quality was improved. The suitability of SGI as automotive engine was tested and different empirical correlations were obtained

  3. Effect of heat treatment on the thermal expansion coefficient of austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Tadayon saidi, M. [Dept. Metallurgy-Karaj Azad Univ.-Karaj (Iran); Baghersaie, N. [Tehran Center, Control Dept., Eng. Research Inst., Ministry of Jihad Agriculture (Iran); Varahram, N. [RAZI Metallurgical Research Inst.-Tehran (Iran)

    2005-07-01

    Austempered ductile iron provide a unique combination of strength and toughness coupled with excellent design flexibility for automotive application as compared to forged or cast steels. Some material properties such as thermal expansion coefficient and its influence in final machining tolerance is a matter of discussion in the automotive industry. In this study the effect of heart treatment cycle on the microstructure and thermal expansion of ADI was investigated. Samples were austempered at 275 C and 375 C for one hour and then dilatometric test carried out in the temperature range of 50 C to 350 C, then the result was compared with the thermal expansion coefficient of forged steel. Microstructure and mechanical investigations were used to the assurance of these results. The results indicate that replacing of forged steel with ADI due to lower cost production and reduction in weight is possible if the correct tolerance were selected. (orig.)

  4. A phase-field model for ductile fracture at finite strains and its experimental verification

    Science.gov (United States)

    Ambati, Marreddy; Kruse, Roland; De Lorenzis, Laura

    2016-01-01

    In this paper, a phase-field model for ductile fracture previously proposed in the kinematically linear regime is extended to the three-dimensional finite strain setting, and its predictions are qualitatively and quantitatively compared with several experimental results, both from ad-hoc tests carried out by the authors and from the available literature. The proposed model is based on the physical assumption that fracture occurs when a scalar measure of the accumulated plastic strain reaches a critical value, and such assumption is introduced through the dependency of the phase-field degradation function on this scalar measure. The proposed model is able to capture the experimentally observed sequence of elasto-plastic deformation, necking and fracture phenomena in flat specimens; the occurrence of cup-and-cone fracture patterns in axisymmetric specimens; the role played by notches and by their size on the measured displacement at fracture; and the sequence of distinct cracking events observed in more complex specimens.

  5. Effect of Feeder Configuration on the Microstructure of Ductile Cast Iron

    DEFF Research Database (Denmark)

    Vedel-Smith, Nikolaj Kjelgaard; Tiedje, Niels Skat

    2014-01-01

    iron castings. The goal is to enable metallurgists and foundry engineers to more directly target mushy zone development to prolong the possibility to feed through this section. Keeping smaller section open for an extended period will make it possible to use fewer or smaller feeders, with reduced energy......Feeding and microstructure of a test casting rigged with different feeder combinations was studied. Castings were examined and classified by soundness and microstructure. Subsequently the casting macro- and microstructure was analyzed to study how differences in solidification and segregation...... influence the soundness of different sections of the castings. Moreover, the microstructural changes due to variations in thermal gradients are classified, and the variations in the mushy zone described. The paper discusses how solidification and segregation influence porosity and microstructure of ductile...

  6. Influence of austenization temperature on the erosion behavior of austempered ductile irons

    Institute of Scientific and Technical Information of China (English)

    L.C.Chang; I.C.Hsui; L.H.Chen; S.T.Lui

    2008-01-01

    The erosion behavior of austempered ductile irons austenized at different temperatures was studied. The results indicate that the erosion rate well correlates with the mechanical properties. At high impact angles, increasing ductility and mechanical energy density results in decreasing erosion rate, whereas increasing hardness reduces the erosion rate at low impact angles.

  7. Formability Prediction of Advanced High Strength Steel with a New Ductile Fracture Criterion

    Science.gov (United States)

    Lou, Yanshan; Lim, Sungjun; Huh, Jeehyang; Huh, Hoon

    2011-08-01

    A ductile fracture criterion is newly proposed to accurately predict forming limit diagrams (FLD) of sheet metals. The new ductile fracture criterion is based on the effect of the non-dimensional stress triaxiality, the stress concentration factor and the effective plastic strain on the nucleation, growth and coalescence of voids. The new ductile fracture criterion has been applied to estimate the formability of four kind advanced high strength steels (AHSS): DP780, DP980, TRIP590, and TWIP980. FLDs predicted are compared with experimental results and those predicted by other ductile fracture criteria. The comparison demonstrates that FLDs predicted by the new ductile fracture criterion are in better agreement with experimental FLDs than those predicted by other ductile fracture criteria. The better agreement of FLDs predicted by the new ductile fracture criterion is because conventional ductile fracture criteria were proposed for fracture prediction in bulk metal forming while the new one is proposed to predict the onset of fracture in sheet metal forming processes.

  8. Experimental analysis of flow of ductile cast iron in stream lined gating systems

    DEFF Research Database (Denmark)

    Skov-Hansen, Søren; Green, Nick; Tiedje, Niels Skat

    2008-01-01

    Streamlined gating systems have been developed for production of high integrity ductile cast iron parts. Flow of ductile cast iron in streamlined gating systems was studied in glass fronted sand moulds where flow in the gating system and casting was recorded by a digital video camera. These resul...

  9. Strength, ductility, and ductile-brittle transition temperature for MFR (magnetic fusion reactor) candidate vanadium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Loomis, B.A.; Lee, R.H.; Smith, D.L.; Peterson, J.R.

    1987-09-01

    The dependence of the yield strength, tensile strength, elongation, and reduction in area on temperature for the V-15Ti-7.5Cr, V-20Ti, V-15Cr-5Ti, V-12Cr-5Ti, V-10Cr-5Ti, and V-3Ti-1Si alloys was determined from tensile tests at temperatures ranging from 25 to 700/sup 0/C. The strength of the alloys increased with an increase of the combined Cr and Ti concentration. The total elongation for the alloys ranged between 20% and 38%. The reduction in area ranged from 30% to 90%. The DBTT, which was determined from the temperature dependence of the reduction in area, was less than 25/sup 0/C for the V-15Ti-7.5Cr, V-20Ti, and V-3Ti-1Si alloys. The DBTT for the V-10Cr-5Ti, V-12Cr-5Ti, and V-15Cr-5Ti alloys was also less than 25/sup 0/C if these alloys were annealed to reduce the hydrogen concentration prior to the tensile test. If these latter alloys were not annealed prior to the tensile test, the DBTT ranged from 40/sup 0/C to 90/sup 0/C and the DBTT increased with an increase of the Cr concentration. A Cr/Ti concentration ratio of 0 to 0.5 in these alloys was found to cause the alloys to be less susceptible to hydrogen embrittlement. 14 refs., 4 figs., 3 tabs.

  10. Modeling effects of constituents and dispersoids on tensile ductility of aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    SONG Min; CHEN Kang-hua; QI Xiong-wei

    2007-01-01

    The modeling effects of constituents and dispersoids on the tensile ductility of aluminum alloy were studied. The results show that the tensile ductility decreases with the increase of the volume fraction and size of constituents. Thus, purification can improve the tensile ductility by decreasing the volume fraction of constituents (normally compositions of Fe and Si) and the first-class microcracks. The model also indicates that the tensile ductility decreases with the increase in the volume fraction of dispersoids. Decreasing the volume fraction of dispersoids along the grain boundaries by proper heat-treatment and improving the cohesion strength between dispersoids and matrix can also improve the tensile ductility by decreasing the volume fraction of the second-class microcracks.

  11. A LOWER BOUND LIMIT ANALYSIS OF DUCTILE COMPOSITE MATERIALS

    Institute of Scientific and Technical Information of China (English)

    Zhang Hongtao; Liu Yinghua; Xu Bingye

    2005-01-01

    The plastic load-bearing capacity of ductile composites such as metal matrix composites is studied with an insight into the microstructures. The macroscopic strength of a composite is obtained by combining the homogenization theory with static limit analysis, where the temperature parameter method is used to construct the self-equilibrium stress field. An interface failure model is proposed to account for the effects of the interface on the failure of composites.The static limit analysis with the finite-element method is then formulated as a constrained nonlinear programming problem, which is solved by the Sequential Quadratic Programming (SQP)method. Finally, the macroscopic transverse strength of perforated materials, the macroscopic transverse and off-axis strength of fiber-reinforced composites are obtained through numerical calculation. The computational results are in good agreement with the experimental data.

  12. Statistics of ductile fracture surfaces: the effect of material parameters

    DEFF Research Database (Denmark)

    Ponson, Laurent; Cao, Yuanyuan; Bouchaud, Elisabeth

    2013-01-01

    The effect of material parameters on the statistics of fracture surfaces is analyzed under small scale yielding conditions. Three dimensional calculations of ductile crack growth under mode I plane strain, small scale yielding conditions are carried out using an elastic-viscoplastic constitutive...... distributed. The three dimensional analysis permits modeling of a three dimensional material microstructure and of the resulting three dimensional stress and deformation states that develop in the fracture process region. Material parameters characterizing void nucleation are varied and the statistics...... of the resulting fracture surfaces is investigated. All the fracture surfaces are found to be self-affine over a size range of about two orders of magnitude with a very similar roughness exponent of 0.56 ± 0.03. In contrast, the full statistics of the fracture surfaces is found to be more sensitive to the material...

  13. Ductility of copper films on sandblasting polyimide substrates

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    Different surface morphologies of polyimide(PI)foils widely applied in flexible electronics were obtained using the technique of sandblasting.Copper(Cu)films were subsequently deposited on the treated surface of PI substrates.Upon tensile loading, the critical strain,crack density and count of cracks were measured to examine the ductility of Cu films on PI substrates.Obtained results show that after sandblasting treatment,the critical strain of Cu film decreases from 8.0%to 6.9%and,in comparison with the case without sandblasting,its surface crack density decreases remarkably,with no saturation of the crack density.The reduced crack density is attributed to the increase of contact area and interfacial adhesion after sandblasting,and whether the crack density is saturated or not is dependent upon the morphology of the cracks formed as a function of tensile strain.

  14. Kinetic model of ductile iron solidification with experimental verification

    Directory of Open Access Journals (Sweden)

    W. Kapturkiewicz

    2009-10-01

    Full Text Available A solidification model for ductile iron, including Weibull formula for nodule count has been presented. From this model, the following can be determined: cooling curves, kinetics of austenite and eutectic nucleation, austenite and eutectic growth velocity, volume fraction, distribution of Si and P both in austenite and eutectic grain with distribution in casting section.In the developed model of nodular graphite iron casting solidification, the correctness of the mathematical model has been experimentally verified in the range of the most significant factors, which include temperature field, the value of maximum undercooling, and the graphite nodule count interrelated with the casting cross-section. Literature offers practically no data on so confronted process model and simulation program.

  15. Effect of void cluster on ductile failure evolution

    DEFF Research Database (Denmark)

    Tvergaard, Viggo

    2016-01-01

    The behavior of a non-uniform void distribution in a ductile material is investigated by using a cell model analysis to study a material with a periodic pattern of void clusters. The special clusters considered consist of a number of uniformly spaced voids located along a plane perpendicular...... to the maximum principal tensile stress. A plane strain approximation is used, where the voids are parallel cylindrical holes. Clusters with different numbers of voids are compared with the growth of a single void, such that the total initial volume of the voids, and thus also the void volume fractions...... understanding, different transverse stresses on the unit cell are considered to see the influence of different levels of stress triaxiality. Also considered are different initial ratios of the void spacing to the void radius inside the clusters. And results are shown for different levels of strain hardening...

  16. Ductile damage of porous materials with two populations of voids

    Science.gov (United States)

    Vincent, Pierre-Guy; Monerie, Yann; Suquet, Pierre

    2008-01-01

    This study is devoted to the modelling of ductile damage in uranium dioxide. This polycrystalline material contains two populations of voids of well separated size. The problem addressed here is the prediction of the effective flow surface of a Gurson material containing randomly oriented oblate voids. The case of spherical voids is considered first and the variational approach of Gurson is generalized by adding a compressible component to his original velocity field. The case of aligned oblate voids is then considered and a suitable generalization of a velocity field due to Gologanu et al. (ASME J. Engrg. Mater. Technol. 116 (1994) 290-297) is proposed. The extension to randomly oriented voids is achieved by averaging over all orientations. In each case, rigorous upper bounds and approximate estimates are derived and compared (in the case of spherical voids) with Finite Element simulations. To cite this article: P.-G. Vincent et al., C. R. Mecanique 336 (2008).

  17. Dry sliding wear of Ni alloyed austempered ductile iron

    Directory of Open Access Journals (Sweden)

    E. Akbarzadeh Chiniforush

    2016-09-01

    Full Text Available Measurements of dry sliding wear are presented for ductile irons with composition Fe-3.56C-2.67Si-0.25Mo-0.5Cu and Ni contents of 0.8 and 1.5 in wt.% with applied loads of 50, 100 and 150 N for austempering temperatures of 270, 320, and 370 °C after austenitizing at 870 °C for 120 min. The mechanical property measurements show that the grades of the ASTM 897M: 1990 Standard can be satisfied for the selected austempering conditions. The results show that wear resistance is independent of austempering temperature with an applied load of 50 N, but there is a strong dependence at higher austempering temperatures with applied loads of 100 and 150 N. Observations indicate that wear is due to subsurface fatigue with cracks nucleated at deformed graphite nodules.

  18. Tensile properties of austempered ductile iron under thermomechanical treatment

    Science.gov (United States)

    Achary, J.

    2000-02-01

    A new processing method was investigated for improving the strength and elongation of austempered ductile iron (ADI) by grain refinement of parent austenite using thermomechanical treatment. The material was deformed at the austenitization temperature by single and multipass rolling before the austempering treatment. The effects of the amount of deformation, austenitization temperature, austempering temperatures, reaustenitization, and secondary deformation on the tensile properties were studied. The properties obtained using the method were compared with those of the ASTM standards. The effect of deformation on the graphite shape was also studied. Tensile strength/yield strength/elongation values were found to increase with increasing austenite deformation up to 40% and then to start decreasing. Tensile strength/yield strength and elongation values of 1700 MPa/1300 MPa/5% and 1350 MPa/920 MPa/15% can be achieved with this method in the ranges of variables studied.

  19. Tensile properties of austempered ductile iron under thermomechanical treatment

    Energy Technology Data Exchange (ETDEWEB)

    Achary, J.

    2000-02-01

    A new processing method was investigated for improving the strength and elongation of austempered ductile iron (ADI) by grain refinement of parent austenite using thermomechanical treatment. The material was deformed at the austenitization temperature by single and multipass rolling before the austempering treatment. The effects of the amount of deformation, austenitization temperature, austempering temperatures, reaustenitization, and secondary deformation on the tensile properties were studied. The properties obtained using the method were compared with those of the ASTM standards. The effect of deformation on the graphite shape was also studied. Tensile strength/yield strength/elongation values were found to increase with increasing austenite deformation up to 40% and then to start decreasing. Tensile strength/yield strength and elongation values of 1,700 MPa/1,300 MPa/5% and 1,350 MPa/920 MPa/15% can be achieved with this method in the ranges of variables studied.

  20. Kinetics of the Bainite Transformation in Austempered Ductile Iron ADI

    Directory of Open Access Journals (Sweden)

    Ławrynowicz Z.

    2016-06-01

    Full Text Available The aim of the present research is to check an analytical model of the kinetics of bainite transformation that will enable the producers of ADI to optimise the microstructure and mechanical properties and minimise the expensive and extensive experimental trials. A combination of thermodynamics and kinetic theory was used successfully to estimate the evolution of bainite as a function of temperature, time, chemical composition and austenite grain size and predict the processing window in austempered ductile iron using a bainite transformation model developed previously for high silicon steels. The results of the present research show that the bainitic model developed for high silicon steels is applicable for calculations of the processing window for ADI.

  1. FATIGUE CRACK PROPAGATION THROUGH AUSTEMPERED DUCTILE IRON MICROSTRUCTURE

    Directory of Open Access Journals (Sweden)

    Lukáš Bubenko

    2010-10-01

    Full Text Available Austempered ductile iron (ADI has a wide range of application, particularly for castings used in automotive and earth moving machinery industries. These components are usually subjected to variable dynamic loading that may promote initiation and propagation of fatigue cracks up to final fracture. Thus, it is important to determine the fatigue crack propagation behavior of ADI. Since fatigue crack growth rate (da/dN vs. stress intensity factor K data describe fatigue crack propagation resistance and fatigue durability of structural materials, da/dN vs. Ka curves of ADI 1050 are reported here. The threshold amplitude of stress intensity factor Kath is also determined. Finally, the influence of stress intensity factor amplitude to the character of fatigue crack propagation through the ADI microstructure is described.

  2. Ductile film delamination from compliant substrates using hard overlayers

    Energy Technology Data Exchange (ETDEWEB)

    Cordill, M.J. [Erich Schmid Institute of Materials Science, Austrian Academy of Sciences (Austria); Marx, V.M.; Kirchlechner, C. [Max-Plank-Insitut für Eisenforschung GmbH, Düsseldorf (Germany)

    2014-11-28

    Flexible electronic devices call for copper and gold metal films to adhere well to polymer substrates. Measuring the interfacial adhesion of these material systems is often challenging, requiring the formulation of different techniques and models. Presented here is a strategy to induce well defined areas of delamination to measure the adhesion of copper films on polyimide substrates. The technique utilizes a stressed overlayer and tensile straining to cause buckle formation. The described method allows one to examine the effects of thin adhesion layers used to improve the adhesion of flexible systems. - Highlights: • Measuring the adhesion energies of ductile metal–polymer interfaces is difficult. • A Cu film would plastically deform under tensile strain without a Cr overlayer. • A Cr overlayer forces cracking and induces buckling between the crack fragments. • The adhesion energy of the metal–polymer interface can be measured.

  3. Optimization of Abrasive Water Jet Cutting of Ductile Materials

    Institute of Scientific and Technical Information of China (English)

    Asif IQBAL; Naeem U DAR; Ghulam HUSSAIN

    2011-01-01

    Full factorial design of experiments was developed in order to investigate the effects of jet pressure, abrasive mixing rate, cutting feed, and plate thickness upon three response variables, surface finish of cutting wear zone, percentage proportion of striation free area, and maximum width of cut. The set of sixteen experiments was performed on each of the following two ductile materials: AISI 4340 (high strength low alloy steel, hardened to 49HRc) and Aluminum 2219. Analysis of Variance (ANOVA) was performed on experimental data in order to determine the significance of effects of different parameters on the performance measures. It was found that cutting feed and thickness were highly influential parameters, while abrasive mixing rate is influential upon surface roughness only. Strong interaction was found between jet pressure and workpiece material.Multi-criteria numerical optimization was performed in order to simultaneously maximize/minimize different combinations of performance measures.

  4. A Microscale Model for Ausferritic Transformation of Austempered Ductile Irons

    Science.gov (United States)

    Boccardo, Adrián D.; Dardati, Patricia M.; Celentano, Diego J.; Godoy, Luis A.

    2017-01-01

    This paper presents a new metallurgical model for the ausferritic transformation of ductile cast iron. The model allows predicting the evolution of phases in terms of the chemical composition, austenitization and austempering temperatures, graphite nodule count, and distribution of graphite nodule size. The ferrite evolution is predicted according to the displacive growth mechanism. A representative volume element is employed at the microscale to consider the phase distributions, the inhomogeneous austenite carbon content, and the nucleation of ferrite subunits at the graphite nodule surface and at the tips of existing ferrite subunits. The performance of the model is evaluated by comparison with experimental results. The results indicate that the increment of the ausferritic transformation rate, which is caused by increments of austempering temperature and graphite nodule count, is adequately represented by this model.

  5. Boudinage and folding as an energy instability in ductile deformation

    Science.gov (United States)

    Peters, Max; Herwegh, Marco; Paesold, Martin K.; Poulet, Thomas; Regenauer-Lieb, Klaus; Veveakis, Manolis

    2016-05-01

    We present a theory for the onset of localization in layered rate- and temperature-sensitive rocks, in which energy-related mechanical bifurcations lead to localized dissipation patterns in the transient deformation regime. The implementation of the coupled thermomechanical 2-D finite element model comprises an elastic and rate-dependent von Mises plastic rheology. The underlying system of equations is solved in a three-layer pure shear box, for constant velocity and isothermal boundary conditions. To examine the transition from stable to localized creep, we study how material instabilities are related to energy bifurcations, which arise independently of the sign of the stress conditions imposed on opposite boundaries, whether in compression or extension. The onset of localization is controlled by a critical amount of dissipation, termed Gruntfest number, when dissipative work by temperature-sensitive creep translated into heat overcomes the diffusive capacity of the layer. Through an additional mathematical bifurcation analysis using constant stress boundary conditions, we verify that boudinage and folding develop at the same critical Gruntfest number. Since the critical material parameters and boundary conditions for both structures to develop are found to coincide, the initiation of localized deformation in strong layered media within a weaker matrix can be captured by a unified theory for localization in ductile materials. In this energy framework, neither intrinsic nor extrinsic material weaknesses are required, because the nucleation process of strain localization arises out of steady state conditions. This finding allows us to describe boudinage and folding structures as the same energy attractor of ductile deformation.

  6. Microstructure transformation during plastic deformation of the austempered ductile iron

    Directory of Open Access Journals (Sweden)

    D. Myszka

    2009-01-01

    Full Text Available Excellent properties of ADI (Austempered Ductile Iron are widely praised by the world technical literature. These properties depend onthe cast iron microstructure formed during the heat treatment process of a specific type. The matrix of ADI is a mixture of lamellar ferrite and high-carbon austenite. It seems, however, that it is the austenite that is responsible for the high strength and ductility of this material, although investigations and analyses have proved that it is not homogeneous. Various types of austenite found in the ADI matrix include unreacted austenite, stable austenite, and metastable austenite which will be transferred into martensite during machining of castings.In this study an attempt has been made to determine the fraction of metastable austenite and to evaluate its effect on ADI properties.The heat treatment enabled manufacturing ADI characterised by the following properties: T.S.>1000MPa, El.>10%, Y.S.>600MPa. As anext step, the controlled process of plastic deformation of the samples was carried out. Applying the new method it has been established that due to 15% cold work, the structure of the examined ADI contains 9% of martensite; this volume fraction goes up to 17% after 25% cold work. The results of the investigations were cofirmed by X-ray diffraction pattern analysis and magnetic measurements.Consequently, it has been proved that ADI characterised by properties satisfying the criteria of an international standard developed for this particular material contains a large amount of metastable austenite subject to the TRIP (Transformation Induced Plasticity effect.

  7. Fundamental study of crack initiation and propagation. [Computer model of ductile fracture

    Energy Technology Data Exchange (ETDEWEB)

    Norris, D.M. Jr.; Reaugh, J.E.; Moran, B.; Quinones, D.F.; Wilkins, M.L.

    1977-12-21

    Objective is to determine the fracture toughness of A533B-1 steel by computer modeling Charpy V-notch tests. A computer model of ductile fracture was developed that predicts fracture initiation. The model contains a set of material-dependent parameters obtained by computer simulations of small specimen tests. The computer calculations give detailed stress and strain histories up to the time of fracture, which are used to determine the model parameter values. The calibrated fracture model, that correctly predicts fracture initiation (and initiation energy) in the Charpy specimen, may then be used to simulate tests of accepted fracture-toughness specimens and hence obtain fracture toughness. The model parameters were calibrated to predict fracture in four different test specimens: two different notched-tension specimens, a simple tension specimen, and a precracked compact-tension specimen. The model was then used in a computer simulation of the Charpy V-notch specimen to initiate and advance a flat fracture. Results were compared with interrupted Charpy tests. Calibration of the model for two additional heat treatments of A533B-1 steel is in progress.

  8. A New Multiaxial High-Cycle Fatigue Criterion Based on the Critical Plane for Ductile and Brittle Materials

    Science.gov (United States)

    Wang, Cong; Shang, De-Guang; Wang, Xiao-Wei

    2015-02-01

    An improved high-cycle multiaxial fatigue criterion based on the critical plane was proposed in this paper. The critical plane was defined as the plane of maximum shear stress (MSS) in the proposed multiaxial fatigue criterion, which is different from the traditional critical plane based on the MSS amplitude. The proposed criterion was extended as a fatigue life prediction model that can be applicable for ductile and brittle materials. The fatigue life prediction model based on the proposed high-cycle multiaxial fatigue criterion was validated with experimental results obtained from the test of 7075-T651 aluminum alloy and some references.

  9. Initiation of cleavage in a low alloy steel: effect of a ductile damage localized around inclusions; Declenchement du clivage dans un acier faiblement allie: role de l'endommagement ductile localise autour des inclusions

    Energy Technology Data Exchange (ETDEWEB)

    Carassou, S

    2000-07-01

    The fracture mechanism in a low alloy steel, used in the pressurised water reactor vessel, has been studied in the ductile to brittle transition temperature range. We used the local approach of fracture in conjunction with both fractographic observations and numerical simulations. Previous studies suggested the onset of cleavage to be favoured by the presence of nearby manganese sulphide (MnS) clusters: the ductile damaged zone localised inside a cluster increases the stress around it, and so contribute to the triggering of cleavage due to nearby classical sites, like carbides. The experimental study of size dependence and anisotropy on the global fracture behaviour, together with fractographic observations, give here the proof of the influence of MnS clusters on the onset of cleavage in this steel. Fracture behaviour of pre-cracked specimens tested in the transition regime has then been simulated, by three dimensional finite element method computations. Ductile tearing process preceding the cleavage onset at those temperatures regime was well reproduced by the Rousselier's model. Failure probabilities, related to given stress states, has been given by post-processor calculations, using a probabilistic model based on the specific cleavage fracture process. Fracture toughness scatter of the steel, tested in the transition regime, is then well reproduced by those calculations. However, the critical cleavage stress of an elementary volume, that scales for the fracture process, is still assumed to be temperature dependant. Numerical simulations of the local fracture process suggest that this temperature effect can partly be explained by the temperature dependant decrease of the stress amplification due to the MnS clusters. (author)

  10. Effects of the Amount and Shape of Carbon Fiber-Reinforced Polymer Strengthening Elements on the Ductile Behavior of Reinforced Concrete Beams

    Science.gov (United States)

    Hong, Sungnam

    2014-09-01

    A series of beam tests were performed to evaluate the ductility of reinforced concrete (RC) beams strengthened with carbon-fiber-reinforced polymer (CFRP) elements. A total of nine RC beams were produced and loaded up to failure in three-point bending under deflection control. In addition, the amount and shape of the CFRP elements (plates/sheets) were considered as the key test variables. Test results revealed that the strengthening with CFRP elements in the width direction was more effective than the strengthening across their height. The energy method used in an analysis showed that the energy ratio of the beams strengthened with CFRP plates were half or less than half of the energy ratio of the beams strengthened with CFRP sheets. In addition, the ductility of the beams decreased as the strengthening ratio of the CFRP elements increased.

  11. Ductile damage of porous materials with two populations of voids; Endommagement ductile de materiaux poreux contenant deux populations de cavites

    Energy Technology Data Exchange (ETDEWEB)

    Vincent, P.G.; Monerie, Y. [Institut de Radioprotection et de Surete Nucleaire, 13 - Saint Paul lez Durance (France); Vincent, P.G.; Suquet, P. [Laboratoire de Mecanique et d' Acoustique, 13 - Marseille (France)

    2008-01-15

    This study is devoted to the modelling of ductile damage in uranium dioxide. This polycrystalline material contains two populations of voids of well separated size. The problem addressed here is the prediction of the effective flow surface of a Gurson material containing randomly oriented oblate voids. The case of spherical voids is considered first and the variational approach of Gurson is generalized by adding a compressible component to his original velocity field. The case of aligned oblate voids is then considered and a suitable generalization of a velocity field due to Gologanu (et al.) is proposed. The extension to randomly oriented voids is achieved by averaging over all orientations. In each case, rigorous upper bounds and approximate estimates are derived and compared (in the case of spherical voids) with Finite Element simulations. (authors)

  12. Localization of ductile deformation in lithosphere and rocks: the role of grain boundary sliding

    Science.gov (United States)

    Dimanov, Alexandre; Rahanel, Jean; Bornert, Michel; Bourcier, Mathieu; Gaye, Ag; Heripre, Eva; Ludwig, Wolfgang

    2017-04-01

    Ductile strain of the lithosphere localizes in multi-scale shear zones, ranging from km to mm scales. The resulting mylonites/ultramylonites present microstructural signatures of several concomitant deformation mechanisms. Besides cataclastic features, crystal plasticity dominates in volume, but grain boundary sliding and diffusive/solution mass transport act along interfaces. Considering solely the inherited natural microstructures does not make clear the chronology of appearance and the interactions between these mechanisms. Therefore, inference of the overall mylonitic rheology seems illusory. We have therefore realized over the last decade a systematic rheological characterization of the high temperature flow of various synthetic anorthite - diopside mixtures. The data clearly suggest Newtonian type of rheology as best adapted to the materials representative of the lower crust mylonites. However, the post mortem microstructures undoubtedly evidenced the coexistence of both crystal plasticity and grain boundary sliding processes. Yet, the specific roles of each mechanism in the localization process remained unclear. In order to clarify these aspects we realized a multi-scale micromechanical in situ investigation of the ductile deformation of synthetic rock-salt. The mechanical tests were combined with in-situ optical microscopy, scanning electron microscopy and X-ray tomography (MCT). Digital image correlation (DIC) techniques allowed for measurements and characterization of the multi-scale organization of 2D and 3D full strain fields. Macroscopic and mesoscopic shear bands appear at the sample and microstructure scales, respectively. DIC evidenced the development of discrete slip bands within individual grains, and hence of dominant crystal plasticity. Combination of DIC and EBSD allowed for identification of active slip systems. Conversely, DIC allowed for the identification and the precise quantification of minor activity (< 5% contribution) of grain boundary

  13. Evaluation of Crashworthiness for SAE Materials under Ductile to Brittle Transition Temperature (DBTT

    Directory of Open Access Journals (Sweden)

    Amol Bhanage

    2014-10-01

    Full Text Available The concept of crashworthy coaches came into existence after a crash. This demands, avoid vehicle deformation of other/central parts. For this, the behaviour of plastic deformation of the material is necessary to be known. So, these results are required to study the crashworthy behaviour of the structure. In this research, Comparative study has been taken on the automotive materials of SAE 1026, SAE 4140, SAE 5120 and SAE8620. This paper presents the results of fracture toughness, impact energy and stress required for crack propagation from Charpy v-notch impact test and tensile test. The mechanical behaviour of SAE 1026, SAE 4140, SAE 5120 and SAE 8620 are important to describe response during actual loading condition properties used in the crash analysis of the component. The Charpy impact test was conducted at temperature ranging from room temperature 24°C, 0°C, -20°C, - 40°C, -60°C. Specimens oriented in T-L direction are tested. The materials SAE 1026, SAE 4140, SAE 5120 and SAE8620 shown that the ductile to brittle transition temperature, based on 19.5 J, 10.5 J, 113 J, 59.5 J, absorbed energy is about 1.2°C, -3°C, -38°C, -10°C respectively.

  14. Effect of austempering process on microstructure and wear behavior of ductile iron containing Mn-Ni-Cu-Mo

    Science.gov (United States)

    PourAsiabi, HaMiD; Saghafian, Hasan; Pourasiabi, Hamed

    2013-01-01

    In this work, the effects of austempering time and temperature on the microstructure and sliding wear behavior of a Mn-Ni-Cu-Mo alloyed ductile iron were investigated. Ductile iron samples with the desired chemical composition were cast according to ASTM A897M-1990 Y-block. Wear test samples austenitized at 900 °C for 90 min, were austempered at 260, 290 and 320 °C for 30, 60, 90 and 120 min. The wear tests on samples were conducted by Block-on-Ring testing machine according to ASTM G77-98 standard, at the applied load of 75N and the displacement speed of 3.27 m/s. The results showed that the sample austempered at 260 °C for 90 min exhibited the maximum relative wear resistance in comparison with the as-cast sample. The X-ray diffraction patterns of wear debris and the SEM observations of worn surfaces and crosssection of worn surfaces together with wear debris showed that delamination associated with oxidation is the dominant wear mechanism in the samples.

  15. Ductile fracture toughness of modified A 302 grade B plate materials. Volume 2

    Energy Technology Data Exchange (ETDEWEB)

    McCabe, D.E.; Manneschmidt, E.T.; Swain, R.L.

    1997-02-01

    The objective of this work was to develop ductile fracture toughness data in the form of J-R curves for modified A 302 grade B plate materials typical of those used in fabricating reactor pressure vessels. A previous experimental study at Materials Engineering Associates (MEA) on one particular heat of A 302 grade B plate showed decreasing J-R curves with increased specimen thickness. This characteristic has not been observed in numerous tests made on the more recent production materials of A 533 grade B and A 508 class 2 pressure vessel steels. It was unknown if the departure from norm for the MEA material was a generic characteristic for all heats of A 302 grade B steels or just unique to that one particular plate. Seven heats of modified A 302 grade B steel and one heat of vintage A 533 grade B steel were provided to this project by the General Electric Company of San Jose, California. All plates were tested for chemical content, tensile properties, Charpy transition temperature curves, drop-weight nil-ductility transition (NDT) temperature, and J-R curves. Tensile tests were made in the three principal orientations and at four temperatures, ranging from room temperature to 550{degrees}F (288{degrees}C). Charpy V-notch transition temperature curves were obtained in longitudinal, transverse, and short transverse orientations. J-R curves were made using four specimen sizes (1/2T, IT, 2T, and 4T). None of the seven heats of modified A 302 grade showed size effects of any consequence on the J-R curve behavior. Crack orientation effects were present, but none were severe enough to be reported as atypical. A test temperature increase from 180 to 550{degrees}F (82 to 288{degrees}C) produced the usual loss in J-R curve fracture toughness. Generic J-R curves and mathematical curve fits to the same were generated to represent each heat of material. This volume is a compilation of all data developed.

  16. Evaluation of producing technique factors affecting the matrix microstructure of as-cast ductile iron castings

    Directory of Open Access Journals (Sweden)

    S. Bockus

    2011-01-01

    Full Text Available The objective of this paper was to investigate some important parameters related to ductile iron matrix microstructure. Ductile iron round bars of various diameters in order to achieve various cooling rates were obtained in different conditions. None heat treatment was used to obtain different pearlite contents in the microstructures. The correlation between kind of inoculants, specimens size, carbon equivalent, and matrix microstructure was investigated. The results demonstrated that the slow cooling rate, inoculants with rare earth elements, and relatively little residual magnesium content decreased the pearlite content. This study is of great importance for the development of new economical methods for production of ductile iron castings.

  17. Analysis of the ductility dip cracking in the nickel-base alloy 617mod

    Science.gov (United States)

    Eilers, A.; Nellesen, J.; Zielke, R.; Tillmann, W.

    2017-03-01

    While testing steam leading power plant components made of the nickel-base alloy A617mod at elevated temperatures (700 °C), ductility dip cracking (DDC) was observed in welding seams and their surroundings. In order to clarify the mechanism of crack formation, investigations were carried out on welded specimens made of A617mod. Interrupted tensile tests were performed on tensile specimens taken from the area of the welding seam. To simulate the conditions, the tensile tests were conducted at a temperature of 700 °C and with a low strain rate. Local strain fields at grain boundaries and inside single grains were determined at different deformation states by means of two-dimensional digital image correlation (DIC). Besides the strain fields, local hardnesses (nanoindentation), energy dispersive X-Ray spectroscopy (EDX), and electron backscatter diffraction (EBSD) measurements were performed. Besides information concerning the grain orientation, the EBSD measurement provides information on the coincidence site lattice (CSL) at grain boundaries as well as the Schmid factor of single grains. All results of the analysis methods mentioned above were correlated and compared to each other and related to the crack formation. Among other things, correlations between strain fields and Schmid factors were determined. The investigations show that the following influences affect the crack formation: orientation of the grain boundaries to the direction of the loading, the orientation of the grains to each other (CSL), and grain boundary sliding.

  18. Ductile damage in aluminium alloy thin sheets: Correlation between micro-tomography observations and mechanical modeling

    Energy Technology Data Exchange (ETDEWEB)

    Thuillier, S., E-mail: sandrine.thuillier@univ-ubs.fr [LIMATB, Universite de Bretagne-Sud-rue de Saint Maude BP 92116 56321 Lorient Cedex (France); Maire, E. [MATEIS CNRS UMR 5510, INSA Lyon-7 avenue Jean Capelle 69621 Villeurbanne Cedex (France); Brunet, M. [LaMCoS CNRS UMR 5259, INSA Lyon-7 avenue Jean Capelle 69621 Villeurbanne Cedex (France)

    2012-12-15

    This work deals with the characterization of ductile damage in an aluminium alloy AA6016-T4 by X-ray micro-tomography, as a function of anisotropy and triaxiality. Interrupted tensile tests on notched samples with three different geometries were performed and the void volume fraction was measured for different strain values, up to rupture. It was shown that void volume fraction evolution with the strain is rather similar at 0 Degree-Sign and 90 Degree-Sign to RD but at 45 Degree-Sign to RD it shows a more rapid evolution. Moreover, for the same strain level, a higher void volume fraction was recorded for a higher triaxiality ratio. Whatever the orientation and the stress triaxiality ratio, void volume fraction values range from 5 Multiplication-Sign 10{sup -4} up to 0.04. A numerical model based on Gurson-Tvergaard-Needleman constitutive equations was used to simulate the different tests. Hardening of the material was identified from macroscopic tensile test nucleation material parameters were identified by a direct method from void volume fraction evolution. It can be seen that the influence of triaxiality on void volume fraction is underestimated, though void growth is nicely predicted for the highest triaxiality ratio, for strains below 0.5. The load level was correctly predicted, except for high strain, where coalescence seems necessary to be taken into account.

  19. Ductility enhancement in ultrafine-grained Fe-Ni-Mn martensitic steel by stress-induced reverse transformation

    Energy Technology Data Exchange (ETDEWEB)

    Ghasemi-Nanesa, H. [School of Metallurgy and Materials Engineering, University of Tehran, P.O. Box 14395-731, Tehran (Iran, Islamic Republic of); Nili-Ahmadabadi, M., E-mail: nili@ut.ac.ir [School of Metallurgy and Materials Engineering, University of Tehran, P.O. Box 14395-731, Tehran (Iran, Islamic Republic of); Center of Excellence for High Performance Materials, University of Tehran, Tehran (Iran, Islamic Republic of); Shirazi, H. [School of Metallurgy and Materials Engineering, University of Tehran, P.O. Box 14395-731, Tehran (Iran, Islamic Republic of); Hossein Nedjad, S. [Faculty of Materials Engineering, Sahand University of Technology, P.O. Box 51335-1996, Tabriz (Iran, Islamic Republic of); Pishbin, S.H. [School of Metallurgy and Materials Engineering, University of Tehran, P.O. Box 14395-731, Tehran (Iran, Islamic Republic of)

    2010-11-15

    Research highlights: Fe-10Ni-7Mn age-hardenable martensitic steel in the strain-free, aged condition shows premature fracture and zero ductility. By Large strain deformation, nano-grained wire could be fabricated. Ultrahigh straining improved the ultimate tensile stress up to 2540 MPa and strain up to 7%. X-ray and TEM observations determined reverse transformation of martensite to austenite to epsilon martensite in nanostructured Fe-Ni-Mn steel. As a result and as shown by X-ray diffraction and SFE calculation, deformation of austenite could lead to {epsilon}-martensite formation by stacking fault mechanism in nano-grains. These transformations could be the reasons for further mechanical properties improvement. - Abstract: The effect of large strain deformation on the mechanical properties was investigated in a martensitic Fe-Ni-Mn alloy. After a combined deformation route (cold rolling plus wire drawing), the mechanical properties improved. The tensile strength of alloy in this study reaches to 2540 MPa and total tensile strain to 7% which are much higher than our previous study which after cold rolling and aging tensile strength was 1840 MPa with total tensile strain of 2.8%, although in both cases the improvement are significant for this brittle alloy. The enhancement of ductility after aging might be attributed to the effective role of grain refining down to nanoscale and the formation of austenite during deformation process and stabilization of that austenite in the aged wire. The austenite transforms to {epsilon}-martensite during tensile testing because of its low stacking fault energy (SFE) and increases the total measured tensile strain more. X-ray diffraction (XRD) analyses and transmission electron microscopic (TEM) images clarified the suggested reason for this ductility enhancement.

  20. Surface Graphite Degeneration in Ductile Iron Castings for Resin Molds

    Institute of Scientific and Technical Information of China (English)

    Iulian Riposan; Mihai Chisamera; Stelian Stan; Torbjorn Skaland

    2008-01-01

    The objective of this paper is to review the factors influencing the formation of degenerated graph-ite layers on the surfaces of ductile iron castings for chemical rosins-acid molding and coro-making systems and how to reduce this defect. In the rosin mold technique the sulphur in the P-toluol sulphonic acid (PTSA),usually used as the hardener, has been identified as one factor causing graphite degeneration at the metal-mold interface. Less than 0.15% S in the mold (or even less than 0.07% S) can reduce the surface layer depth. Oxygen may also have an effect, especially for sulphur containing systems with turbulent flows in the mold, water-bearing no-bake binder systems, Mg-Silica reactions, or dross formation conditions. Despite the lower level of nitrogen in the iron melt after magnesium treatment (less than 90 ppm), nitrogen bearing res-ins have a profound effect on the frequency and severity of surface pinholes, but a limited influence on sur-face graphite degeneration.

  1. Quantifying Damage Accumulation During Ductile Plastic Deformation Using Synchrotron Radiation

    Energy Technology Data Exchange (ETDEWEB)

    Suter, Robert M. [Carnegie Mellon Univ., Pittsburgh, PA (United States); Rollett, Anthony D. [Carnegie Mellon Univ., Pittsburgh, PA (United States)

    2015-08-15

    Under this grant, we have developed and demonstrated the ability of near-field High Energy Diffraction Microscopy (nf-HEDM) to map crystal orientation fields over three dimensions in deformed polycrystalline materials. Experimental work was performed at the Advanced Photon Source (APS) at beamline 1-ID. Applications of this new capability to ductile deformation of copper and zirconium samples were demonstrated as was the comparison of the experimental observations to computational plasticity models using a fast Fourier transform based algorithm that is able to handle the large experimental data sets. No such spatially resolved, direct comparison between measured and computed microstructure evolutions had previously been possible. The impact of this work is reflected in numerous publications and presentations as well as in the investments by DOE and DOD laboratories of millions of dollars in applying the technique, developing sophisticated new hardware that allows the technique to be applied to a wide variety of materials and materials problems, and in the use of the technique by other researchers. In essence, the grant facilitated the development of a new form of three dimensional microscopy and its application to technologically critical states of polycrystalline materials that are used throughout the U.S. and world economies. On-going collaborative work is further optimizing experimental and computational facilities at the APS and is pursuing expanded facilities.

  2. Effects of microscale inertia on dynamic ductile crack growth

    Science.gov (United States)

    Jacques, N.; Mercier, S.; Molinari, A.

    2012-04-01

    The aim of this paper is to investigate the role of microscale inertia in dynamic ductile crack growth. A constitutive model for porous solids that accounts for dynamic effects due to void growth is proposed. The model has been implemented in a finite element code and simulations of crack growth in a notched bar and in an edge cracked specimen have been performed. Results are compared to predictions obtained via the Gurson-Tvergaard-Needleman (GTN) model where micro-inertia effects are not accounted for. It is found that microscale inertia has a significant influence on the crack growth. In particular, it is shown that micro-inertia plays an important role during the strain localisation process by impeding void growth. Therefore, the resulting damage accumulation occurs in a more progressive manner. For this reason, simulations based on the proposed modelling exhibit much less mesh sensitivity than those based on the viscoplastic GTN model. Microscale inertia is also found to lead to lower crack speeds. Effects of micro-inertia on fracture toughness are evaluated.

  3. Integrated modeling and heat treatment simulation of austempered ductile iron

    Science.gov (United States)

    Hepp, E.; Hurevich, V.; Schäfer, W.

    2012-07-01

    The integrated modeling and simulation of the casting and heat treatment processes for producing austempered ductile iron (ADI) castings is presented. The focus is on describing different models to simulate the austenitization, quenching and austempering steps during ADI heat treatment. The starting point for the heat treatment simulation is the simulated microstructure after solidification and cooling. The austenitization model considers the transformation of the initial ferrite-pearlite matrix into austenite as well as the dissolution of graphite in austenite to attain a uniform carbon distribution. The quenching model is based on measured CCT diagrams. Measurements have been carried out to obtain these diagrams for different alloys with varying Cu, Ni and Mo contents. The austempering model includes nucleation and growth kinetics of the ADI matrix. The model of ADI nucleation is based on experimental measurements made for varied Cu, Ni, Mo contents and austempering temperatures. The ADI kinetic model uses a diffusion controlled approach to model the growth. The models have been integrated in a tool for casting process simulation. Results are shown for the optimization of the heat treatment process of a planetary carrier casting.

  4. Fundamental Research on Hobbing of Austempered Ductile Iron Gear

    Science.gov (United States)

    Matsuoka, Hironori; Tsuda, Yoshihiro; Ono, Hajime

    In this study, the influence of graphite particles (number of graphite particles) in austempered ductile iron (ADI) on tool wear and finished surface roughness was investigated, using TiN and (Al, Ti)N coated high-speed steel cutting tools in hobbing. The experiments were performed using a fly tool of the same geometry as that of one blade of a hob, at the cutting speed of 47m/min in dry cutting. As a consequence, the following points were clarified: (1) ADI having an average number of 284 graphite particles per 1mm2 (the average diameter of 28.0µm) showed a good machinability without causing tool failure. The tool life was improved when using the (Al, Ti)N coated tool, and the finished surface roughness Ry was 3.5µm at the end of cutting. (2) It was suggested that the adhesion of deposited metal on the rake face influences the tool failure which occurred when cutting ADI. (3) The interrelation between the center wear and the surface roughness was recognized.

  5. Neutron Diffraction Studies of Intercritically Austempered Ductile Irons

    Energy Technology Data Exchange (ETDEWEB)

    Druschitz, Alan [University of Alabama, Birmingham; Aristizabal, Ricardo [University of Alabama, Birmingham; Druschitz, Edward [University of Alabama, Birmingham; Hubbard, Camden R [ORNL; Watkins, Thomas R [ORNL

    2011-01-01

    Neutron diffraction is a powerful tool that can be used to identify the phases present and to measure the spacing of the atomic planes in a material. Thus, the residual stresses can be determined within a component and/or the phases present. New intercritically austempered irons rely on the unique properties of the austenite phase present in their microstructures. If these materials are to see widespread use, methods to verify the quality (behavior consistency) of these materials and to provide guidance for further optimization will be needed. Neutron diffraction studies were performed at the second generation neutron residual stress facility (NRSF2) at the High Flux Isotope Reactor (HFIR) at Oak Ridge National Laboratory on a variety of intercritically austempered irons. For similar materials, such as TRIP steels, the strengthening mechanism involves the transformation of metastable austenite to martensite during deformation. For the intercritically austempered ductile irons two different deformation/strengthening mechanisms, phase transformation and slip, dependent upon the iron chemistry, were observed. Lattice strain and phase fraction data as a function of applied stress are presented.

  6. Ultrahigh strength and ductility of metallic nanolayered composites

    Energy Technology Data Exchange (ETDEWEB)

    Mara, Nathan Allan [Los Alamos National Laboratory; Bhattacharyya, Dhriti [Los Alamos National Laboratory; Dickerson, Pat [Los Alamos National Laboratory; Hoagland, Richard [Los Alamos National Laboratory; Misra, Amit [Los Alamos National Laboratory

    2009-01-01

    In recent years, the high strength of nanomaterials has gathered much interest in the materials community. Nanomaterials (polycrystalline and composites) have already been used, largely by the semiconductor community, as critical length scales for chip design have decreased to tens of nanometers. However, to ensure reliability of nanomaterials in almost any application, the mechanisms underlying their structural integrity must be well understood. For these materials to be put into service on a broader scale, not only should their strength be considered, but also ductility, toughness, formability, and fatigue resistance. While some progress has been made into constructing models for the deformation mechanisms governing these behaviors, the body of experimental knowledge is still limited, especially when length scales drop below 10 nanometers. This work produces stress-strain curves for nanolaminate composites with individual layer thickness of 40 nm and 5 run. Nanolaminate composites fabricated via magnetron sputtering comprised of alternating 5 nm thick Cu and Nb multilayers (two relatively soft metals) exhibit strengths on par with hardened tool steel and deformability in compression in excess of 25% [1]. The deformability of nanoscale composites is found to be limited by the onset of geometric instability, rather than due to intrinsic material behavior.

  7. Fracture prediction in hydraulic bulging of AISI 304 austenitic steel sheets based on a modified ductile fracture criterion

    Science.gov (United States)

    Xu, Y.; Song, H. W.; Zhang, S. H.; Cheng, M.

    2011-08-01

    The demand for weight reduction in modern vehicle construction has resulted in an increase in the application of hydroforming processes for the manufacture of automotive lightweight components. This trend led to the research of evaluation on formability of the sheet or tube hydroforming to be noted, particularly the prediction of fracture. In this study, a new proposed approach based on damage theory for fracture prediction considering the deformation history was introduced. And the modified ductile fracture criterion was applied to predict the failure for hydraulic bulging of AISI 304 austenitic steel sheets. The material parameters in terms of the function of strain rate in the failure criterion were determined from the equivalent fracture strains corresponding tensile tests under different stress conditions. Then, in the finite element simulation the effect of strain rates and their distribution as well during practical sheet metal forming process was considered. The hydraulic bulging tests were carried out to identify the fracture behavior predicted from FE analysis. A comparison between the prediction and experimental results showed that the proposed approach with a modified ductile fracture criteria can give better fracture predictions than traditional ways.

  8. Alternating brittle and ductile response of coherent twin boundaries in nanotwinned metals

    Energy Technology Data Exchange (ETDEWEB)

    Sinha, Tanushree; Kulkarni, Yashashree, E-mail: ykulkarni@uh.edu [Department of Mechanical Engineering, University of Houston, Houston, Texas 77204 (United States)

    2014-11-14

    Nanotwinned metals have opened exciting avenues for the design of high strength and high ductility materials. In this work, we investigate crack propagation along coherent twin boundaries in nanotwinned metals using molecular dynamics. Our simulations reveal that alternating twin boundaries exhibit intrinsic brittleness and ductility owing to the opposite crystallographic orientations of the adjoining twins. This is a startling consequence of the directional anisotropy of an atomically sharp crack along a twin boundary that favors cleavage in one direction and dislocation emission from the crack tip in the opposite direction. We further find that a blunt crack exhibits ductility in all cases albeit with very distinct deformation mechanisms and yield strength associated with intrinsically brittle and ductile coherent twin boundaries.

  9. Numerical simulations of interfacial debonding in ductile-phase reinforced intermetallic matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Henshall, G.A.; Zywicz, E.; Strum, M.J.

    1993-08-10

    The fracture toughness of brittle intermetallic compounds can be improved by ductile-phase reinforcements. Effectiveness of the ductile phase in bridging cracks, and therefore increasing, the composite toughness, is known qualitatively to depend upon the extent of debonding, between the two phases. Numerical crack-growth simulations are used here to provide semi-quantitative predictions of the influence of interfacial debonding on the macroscopic stress-displacement behavior and, hence, the fracture toughness of an idealized Pb/glass composite. The interfacial toughness required to cause debonding, characterized by a constant critical energy release rate, is varied parametrically. As expected, higher interfacial toughness results in less interphase debonding, higher composite strength, and greater ductile-phase constraint. Consequently, the increase in ductile-phase triaxiality can potentially accelerate internal void formation and growth or facilitate cleavage fracture, either of which would likely decrease the toughness of the composite.

  10. Origin of the extra low creep ductility of copper without phosphorus

    Energy Technology Data Exchange (ETDEWEB)

    Sandstroem, Rolf [Corrosion and Metals Research Inst., Materials Science and Engineering, Royal Inst. of Technology, Stockholm (Sweden); Rui Wu [Corrosion and Metals Research Inst., Stockholm (Sweden)

    2007-02-15

    Around 1990 it was discovered that pure copper could have extra low creep ductility in the temperature interval 180 to 250 deg C. If 50 ppm phosphorus was added to the material the low creep ductility disappeared. A creep cavitation model is presented that can quantitatively describe the observed creep ductility for copper with and without phosphorus. A new model called the double ledge model has been introduced that explains why the nucleation rate of creep cavities is often proportional to the creep rate. The phosphorus agglomerates at the grain boundaries, locks their sliding and thereby reduces the formation and growth of cavities. This is the main reason why extra low creep ductility does not occur in phosphorus alloyed copper.

  11. Cryogenic ultrahigh strain rate deformation induced hybrid nanotwinned microstructure for high strength and high ductility

    Science.gov (United States)

    Ye, Chang; Suslov, Sergey; Lin, Dong; Liao, Yiliang; Cheng, Gary J.

    2014-06-01

    Nanocrystalline metallic materials prepared by severe plastic deformation often possess high strength but low ductility due to the low dislocation accumulation capacity of the nanograins. Here, we report a unique process, namely, cryogenic laser shock peening (CLSP), to generate gradient nanotwinned microstructure that leads to high strength while preserving the ductility. It was observed that gradient structure was generated in copper. Near the top surface, nanocrystalline with high dense nanotwins have been observed; with the depth increasing, the fraction of the twin boundaries reduces and more heavily dislocated subgrains are observed. It has been demonstrated that CLSP can significantly improve material strength while preserving the ductility. The mechanism of the formation of gradient microstructure and high dense nanotwins near the surface was discussed. The reason behind the improvement in strength and ductility was investigated.

  12. Effect of Phenomena Accompanying Wear in Dry Corundum Abrasive on the Properties and Microstructure of Austempered Ductile Iron with Different Chemical Composition

    Directory of Open Access Journals (Sweden)

    Myszka D.

    2015-04-01

    Full Text Available The research described in this article is a fragment in the series of published works trying to determine the applicability of new materials for parts of the mining machinery. Tests were performed on two groups of austempered ductile iron - one of which contained 1.5% Ni and 0.5% Mo, while the other contained 1.9% Ni and 0.9% Cu. Each group has been heat treated according to the three different heat treatment variants and then the material was subjected to detailed testing of mechanical properties and abrasion wear resistance, measuring also hardness and magnetic properties, and conducting microstructural examinations. The results indicated that each of the tested materials was senstive to the surface hardening effect, which resulted in high wear resistance. It has been found that high temperature of austempering, i.e. 370°C, favours high wear resistance of ductile iron containing nickel and molybdenum. Low temperature of austempering, i.e. 270°C, develops high wear resistance in ductile iron containing nickel and copper. Both these materials offer completely different mechanical properties and as such can be used for different and specific applications.

  13. Ductile cast iron obtaining by Inmold method with use of LOST FOAM process

    Directory of Open Access Journals (Sweden)

    T. Pacyniak

    2010-01-01

    Full Text Available The possibility of manufacturing of ductile cast iron castings by Inmold method with use of LOST FOAM process was presented in this work. The spheroidization was carried out by magnesium master alloy in amounts of 1% casting mass. Nodulizer was located in the reactive chamber in the gating system made of foamed polystyrene. Pretests showed, that there are technical possibilities of manufacturing of casts from ductile cast iron in the LOST FOAM process with use of spheroidization in mould.

  14. Influece of the austempering temperature on the tensile strength of the austempered ductile iron (ADI) samples

    OpenAIRE

    Savićević, S.; Avdušinović, H.; A. Gigović-Gekić; Z. Jurković; Vukčević, M.; M. Janjić

    2017-01-01

    Austempered Ductile Iron (ADI) is a class of ductile iron subjected to a two-step heat treatment process – austenitization and austempering. The heat treatment gives to ADI a high value of tensile strength and an especially good strength-to-weight ratio. However, designers in most cases are unfamiliar with this material that can compete favorably with steel and aluminum castings, weldments and forgings. The high tensile strength of ADI is the result of its unique ausferrite microstructure. In...

  15. Effect of alloying elements on austempered ductile iron (ADI) properties and its process: Review

    OpenAIRE

    Amir Sadighzadeh Benam

    2015-01-01

    Austempered ductile iron (ADI) parts have a unique combination of high strength and toughness with excellent design flexibility and low cost. These excellent properties are directly related to its microstructure called "ausferrite" that is the result of austempering heat treatment applied to ductile irons. Alloying elements increase ADI austemperability and change speeds of austempering reactions. Thus, they can affect ADI resultant microstructure and mechanical properties. In this paper, the...

  16. CHOSEN FACTORS INFLUENCING MICROSTRUCTURE AND MECHANICAL PROPERTIES OF AUSTEMPERED DUCTILE IRON

    Directory of Open Access Journals (Sweden)

    Alan Vaško

    2009-10-01

    Full Text Available The paper deals with some factors influencing microstructure and mechanical properties of austempered ductile iron (ADI. Final structure and properties of ADI are obtained by exactly controlled process of heat treatment of nodular cast iron. The influence of conditions of isothermal heat treatment on microstructure and mechanical properties of austempered ductile iron, especially different temperature of isothermal transformation of austenite and different holding time at this temperature, is shown in the paper.

  17. New Possibilities of Shaping the Surface Properties in Austempered Ductile Iron Castings

    OpenAIRE

    D. Myszka

    2013-01-01

    The paper presents recent developments concerning the formation of surface layer in austempered ductile iron castings. It was found thatthe traditional methods used to change the properties of the surface layer, i.e. the effect of protective atmosphere during austenitising or shot peening, are not fully satisfactory to meet the demands of commercial applications. Therefore, new ways to shape the surface layer and the surface properties of austempered ductile iron castings are searched for, to...

  18. CHOSEN FACTORS INFLUENCING MICROSTRUCTURE AND MECHANICAL PROPERTIES OF AUSTEMPERED DUCTILE IRON

    OpenAIRE

    Alan Vaško

    2009-01-01

    The paper deals with some factors influencing microstructure and mechanical properties of austempered ductile iron (ADI). Final structure and properties of ADI are obtained by exactly controlled process of heat treatment of nodular cast iron. The influence of conditions of isothermal heat treatment on microstructure and mechanical properties of austempered ductile iron, especially different temperature of isothermal transformation of austenite and different holding time at this temperature, i...

  19. Application of a second-gradient model of ductile fracture on a Dissimilar Metal Weld

    OpenAIRE

    Yang Jun; Lacroix Rémi; Bergheau Jean-Michel; Leblond Jean-Baptiste; Perrin Gilles

    2016-01-01

    A “micromorphic”, second-gradient model applicable to ductile porous materials has been proposed, as an improvement from the fundamental work of Gurson that take into account the physical mechanisms responsible for ductile damage. The model has been applied to the study of fracture of the decarburized layer of a Dissimilar Metal Weld. The model successfully reproduces the crack path experimentally observed in a notched tensile sample extracted from this weld, different from the one predicted ...

  20. Ductile cast iron obtaining by Inmold method with use of LOST FOAM process

    OpenAIRE

    T. Pacyniak; R. Kaczorowski

    2010-01-01

    The possibility of manufacturing of ductile cast iron castings by Inmold method with use of LOST FOAM process was presented in this work. The spheroidization was carried out by magnesium master alloy in amounts of 1% casting mass. Nodulizer was located in the reactive chamber in the gating system made of foamed polystyrene. Pretests showed, that there are technical possibilities of manufacturing of casts from ductile cast iron in the LOST FOAM process with use of spheroidization in mould.

  1. Grain Growth Behavior, Tensile Impact Ductility, and Weldability of Cerium-Doped Iridium Alloys

    Energy Technology Data Exchange (ETDEWEB)

    McKamey, C.G.

    2002-05-28

    An iridium alloy doped with small amounts of cerium and thorium is being developed as a potential replacement for the iridium-based DOP-26 alloy (doped with thorium only) that is currently used by the National Aeronautics and Space Administration (NASA) for cladding and post-impact containment of the radioactive fuel in radioisotope thermoelectric generator (RTG) heat sources which provide electric power for interplanetary spacecraft. This report summarizes results of studies conducted to date under the Iridium Alloy Characterization and Development subtask of the Radioisotope Power System Materials Production and Technology Program to characterize the properties of the iridium-based alloy (designated as DOP-40) containing both cerium and thorium. Included within this report are data on grain growth of sheet material in vacuum and low-pressure oxygen environments, grain growth in vacuum of the clad vent set cup material, weldability, and the effect of grain size and test temperature on tensile properties. Where applicable, data for the DOP-26 alloy are included for comparison. Both grain size and grain-boundary cohesion affect the ductility of iridium alloys. In this study it was found that cerium and thorium, when added together, refine grain size more effectively than when thorium is added by itself (especially at high temperatures). In addition, the effect of cerium additions on grain-boundary cohesion is similar to that of thorium. Mechanical testing at both low ({approx} 10{sup -3}s{sup -1}) and high ({approx} 10{sup -3}s{sup -1}) strain rates showed that the Ce/Th-doped alloys have tensile ductilities that are as good or better than the DOP-26 alloy. The general conclusion from these studies is that cerium can be used to replace some of the radioactive thorium currently used in DOP-26 while maintaining or improving its metallurgical properties. The current DOP-26 alloy meets all requirements for cladding the radioactive fuel in the RTG heat source, but the

  2. Numerical simulation and experimental investigation of ductile fracture in SPIF using modified GTN model

    Directory of Open Access Journals (Sweden)

    Gatea Shakir

    2015-01-01

    Full Text Available Incremental sheet forming (ISF is a relatively new flexible forming process with excellent adaptability to CNC milling machines due to the fact that it does not require any high capacity presses or dies of a specific shape and this makes the process cost-effective and easy to automate for various applications. The purpose of this work is to develop a modified Gurson–Tvergaard-Needleman (GTN model that can be used to predict ductile fracture in the ISF process. The GTN damage constitutive model was implemented in Abaqus/Explicit via a VUMAT user subroutine. Tensile tests and a scanning electron microscope (SEM were utilized to determine the parameters for the GTN model experimentally. The deformation on the surface of the tensile specimen was measured and observed by using a digital image correlation (DIC system to evaluate necking and instability in the tensile specimens. Based on the results obtained by the SEM in the affected zone of tensile specimens, a modified GTN model was employed to predict the fracture of a pure titanium hyperbolic cone using the ISF process. A comparative study was carried out by using experimental testing and numerical simulation results of the ISF process to validate the modified GTN model.

  3. Mechanisms of poor machinability of austempered ductile iron; Austemper kyujo kokuen chutetsu no nansaku kiko

    Energy Technology Data Exchange (ETDEWEB)

    Yamamoto, S.; Miyaji, H. [National Research Institute for Metals, Tsukuba (Japan); Nakajima, H. [Hosei University, Tokyo (Japan)

    1995-07-01

    For the purpose of high strength distempered ductile iron (ADD) has the potential to reduce the size and weight of automotive parts, however poor machinability has made it difficult to achieve broad commercial application. To clarify the mechanism of poor machinability of ADI, (1) the chips was analyzed by X-ray diffraction, (2) the cutting front was observed after instantaneously stopping using a quick stop device, (3) for the turning tool wear was measured and (4) sawability of material was compared using a saw test. The results were as follows: In the low cutting-speed range, it was fount teat strain induced transformation from retained austerity ({gamma}R) to martensite ({alpha}{prime}) occurred, and this corresponded to the poorest machinability in the saw test. In the high cutting-speed range. {gamma}R{yields}{alpha}{prime} transformation was limited to the damaged layer, because the temperature of chips exceeded Md point. The tool wear during turning of ADI was generated closer to the cutting edge, as compared with turning of steels. Observation of chip forming state showed that this phenomenon resulted from the following two factors: (a) the formation of saw-tooth like chips ant the decrease of the tool-chip contact length due to the spheroidal graphite, and (b) the increase of cutting force due to the high hardness of the bainitic phase and the damaged layer hardened by the {gamma}R{yields}{alpha}{prime} transformation. 24 refs., 9 figs., 3 tabs.

  4. CHARACTERIZATION OF THE FRACTURE WORK FOR DUCTILE FILM UNDERGOING THE MICRO-SCRATCH

    Institute of Scientific and Technical Information of China (English)

    魏悦广; 赵满洪; 唐山

    2002-01-01

    The interface adhesion strength (or interface toughness) of a thinfilm/substrate system is often assessed by the micro-scratch test. For a brittle filmmaterial, the interface adhesion strength is easily obtained through measuring thescratch driving forces. However, to measure the interface adhesion strength (or in-terface toughness) for a metal thin film material (the ductile material) by the micro-scratch test is very difficult, because intense plastic deformation is involved and theproblem is a three-dimensional elastic-plastic one. In the present research, usinga double-cohesive zone model, the failure characteristics of the thin film/substratesystem can be described and further simulated. For a steady-state scratching pro-cess, a three-dimensional elastic-plastic finite element method based on the doublecohesive zone model is developed and adopted, and the steady-state fracture workof the total system is calculated. The parameter relations between the horizontaldriving forces (or energy release rate of the scratching process) and the separationstrength of thin film/substrate interface, and the material shear strength, as well asthe material parameters are developed. Furthermore, a scratch experiment for theAl/Si film/substrate system is carried out and the failure mechanisms are explored.Finally, the prediction results are applied to a scratch experiment for the Pt/NiOmaterial system given in the literature.

  5. Creep strength and rupture ductility of creep strength enhanced ferritic steels

    Energy Technology Data Exchange (ETDEWEB)

    Kushima, Hideaki; Sawada, Kota; Kimura, Kazuhiro [National Inst. for Materials Science, Tsukuba, Ibaraki (Japan)

    2010-07-01

    Creep strength and rupture ductility of Creep Strength Enhanced Ferritic (CSEF) steels were investigated from a viewpoint of stress dependence in comparison with conventional low alloy ferritic creep resistant steels. Inflection of stress vs. time to rupture curve was observed at 50% of 0.2% offset yield stress for both CSEF and conventional ferritic steels. Creep rupture ductility tends to decrease with increase in creep exposure time, however, those of conventional low alloy steels indicate increase in the long-term. Creep rupture ductility of the ASME Grades 92 and 122 steels indicates drastic decrease with decrease in stress at 50% of 0.2% offset yield stress. Stress dependence of creep rupture ductility of the ASME Grades 92 and 122 steels is well described by stress ratio to 0.2% offset yield stress, regardless of temperature. Drop of creep rupture ductility is caused by inhomogeneous recovery at the vicinity of prior austenite grain boundary, and remarkable drop of creep rupture ductility of CSEF steels should be derived from those stabilized microstructure. (orig.)

  6. The effect of alloy elements on the microstructure and properties of austempered ductile irons

    Energy Technology Data Exchange (ETDEWEB)

    Lin, B.Y.; Chen, E.T.; Lei, T.S. [National Taiwan Institute of Technology, Taipei (Taiwan, Province of China). Dept. of Mechanical Engineering

    1995-05-01

    Ductile cast iron has already demonstrated excellent mechanical properties. If given proper austempering, it can exhibit even more outstanding characteristics. The process of austempering for ductile cast iron is similar to steel, and requires an adequate completely, and then rapidly quenching the austenitizing temperature allowing the matrix of ductile iron to be austenitized completely, and then rapidly quenching the austenitized ductile iron down to 300 C--400 C. Caution is required to prevent austenite from transforming into proeutectoid ferrite or pearlite. Finally, the ductile iron must be kept in an isothermal condition for a proper length of time. Many kinds of experimental techniques such as quantitative metallography, magnetic change, dilatometry, X-ray diffraction, electrical resistivity change etc., may be used to measure the phase transformation during the austempering of ductile irons. However, the method of measuring the change of electrical resistivity, not only provides continuous and complete data, but also the time to start and to finish for both stages of the reaction can be significantly determined. In this paper, the effect of alloy elements on the microstructure and property of ADI was investigated. First, the specimens containing Mn, Cu, Ni and Mo were made separately, then a PC-controlled vacuum heat treating system was used for the heat treatments.

  7. Constant-ductility strength demand spectra for seismic design of structures

    Institute of Scientific and Technical Information of China (English)

    Zhai Changhai; Xie Lili

    2005-01-01

    In displacement-based seismic design, constant-ductility strength demand spectra (CDSDS) are very useful for preliminary design of new structures where the global displacement ductility capacity is known. The CDSDS can provide the required inelastic lateral strength of new structures from the required elastic lateral strength. Based on a statistical study of nonlinear time-history for an SDOF system, the mean CDSDS corresponding to four site conditions are presented and approximate expressions of the inelastic spectra are proposed, which are functions of the structural period and ductility level.The effects of site conditions, structural period, level of ductility, damping and post-yield stiffness of structures on CDSDS are also investigated. It is concluded that site conditions, ductility level and structural period have important effects on the CDSDS and damping, post-yield stiffness effects are rather complex and of minor importance. The damping, post-yield stiffness effects depend on both the level of ductility and the natural period of structures.

  8. ``Global and local approaches of fracture in the ductile to brittle regime of a low alloy steel``; ``Approches globale et locale de la rupture dans le domaine de transition fragile-ductile d`un acier faiblement allie``

    Energy Technology Data Exchange (ETDEWEB)

    Renevey, S

    1998-12-31

    The study is a contribution to the prediction of flow fracture toughness of low alloy steel and to a better knowledge of fracture behavior in the ductile to brittle transition region. Experiments were performed on a nozzle cut-off from a pressurized water reactor vessel made of steels A508C13 type steel. Axisymmetrical notched specimens were tested to study the fracture onset in a volume element while pre-cracked specimens were used to investigate cleavage fracture after stable crack growth. Systematic observations of fracture surfaces showed manganese sulfide inclusions (MnS) at cleavage sites or in the vicinity. The experimental results were used for modelling by the local approach to fracture. In a volume element the fracture is described by an original probabilistic model. This model is based on volume fraction distributions of MnS inclusions gathered in clusters and on the assumption of a competition without interaction between ductile and cleavage fracture modes. This model was applied to pre-cracked specimens (CT specimens). It is able to describe the scatter in the toughness after a small stable crack growth if a temperature effect on the cleavage stress is assumed. So, the modelling is able to give a lower bound of fracture toughness as a function of temperature. (author) 100 refs.

  9. High-Cycle Fatigue Resistance of Si-Mo Ductile Cast Iron as Affected by Temperature and Strain Rate

    Science.gov (United States)

    Matteis, Paolo; Scavino, Giorgio; Castello, Alessandro; Firrao, Donato

    2015-09-01

    Silicon-molybdenum ductile cast irons are used to fabricate exhaust manifolds of internal combustion engines of large series cars, where the maximum pointwise temperature at full engine load may be higher than 973 K (700 °C). In this application, high-temperature oxidation and thermo-mechanical fatigue (the latter being caused by the engine start and stop and by the variation of its power output) have been the subject of several studies and are well known, whereas little attention has been devoted to the high-cycle fatigue, arising from the engine vibration. Therefore, the mechanical behavior of Si-Mo cast iron is studied here by means of stress-life fatigue tests up to 10 million cycles, at temperatures gradually increasing up to 973 K (700 °C). The mechanical characterization is completed by tensile and compressive tests and ensuing fractographic examinations; the mechanical test results are correlated with the cast iron microstructure and heat treatment.

  10. Ductile failure of steel HY80 under high strain rates and triaxial stress states, experimental results and damage description

    Science.gov (United States)

    Abdel-Malek, S.; Halle, Th.; Meyer, L. W.

    2003-09-01

    Ductile fracture investigations are an important part in current research. The simulation of fracture by means of numerical codes needs precise material data that may be reached from accurate mechanical testing. In order to predict failure processes, the stress state history as a function of strain development has to be known. In this work tensile tests on HY80 steel were performed under quasistatic and high strain rate loading conditions at room temperature using smooth and notched specimens. The force-time and displacement-time behaviour was measured during testing. Additionally, scanning electron microscopy was used to investigate the fractured surfaces. Furthermore, different models were applied to describe the failure process. FE-calculations were used to receive the stress state in the material in the region of the notch as a function of strain development.

  11. Fracture toughness evaluation of 20MnMoNi55 pressure vessel steel in the ductile to brittle transition regime: Experiment & numerical simulations

    Science.gov (United States)

    Gopalan, Avinash; Samal, M. K.; Chakravartty, J. K.

    2015-10-01

    In this work, fracture behaviour of 20MnMoNi55 reactor pressure vessel (RPV) steel in the ductile to brittle transition regime (DBTT) is characterised. Compact tension (CT) and single edged notched bend (SENB) specimens of two different sizes were tested in the DBTT regime. Reference temperature 'T0' was evaluated according to the ASTM E1921 standard. The effect of size and geometry on the T0 was studied and T0 was found to be lower for SENB geometry. In order to understand the fracture behaviour numerically, finite element (FE) simulations were performed using Beremin's model for cleavage and Rousselier's model for ductile failure mechanisms. The simulated fracture behaviour was found to be in good agreement with the experiment.

  12. A mechanism-based approach to modeling ductile fracture.

    Energy Technology Data Exchange (ETDEWEB)

    Bammann, Douglas J.; Hammi, Youssef; Antoun, Bonnie R.; Klein, Patrick A.; Foulk, James W., III; McFadden, Sam X.

    2004-01-01

    Ductile fracture in metals has been observed to result from the nucleation, growth, and coalescence of voids. The evolution of this damage is inherently history dependent, affected by how time-varying stresses drive the formation of defect structures in the material. At some critically damaged state, the softening response of the material leads to strain localization across a surface that, under continued loading, becomes the faces of a crack in the material. Modeling localization of strain requires introduction of a length scale to make the energy dissipated in the localized zone well-defined. In this work, a cohesive zone approach is used to describe the post-bifurcation evolution of material within the localized zone. The relations are developed within a thermodynamically consistent framework that incorporates temperature and rate-dependent evolution relationships motivated by dislocation mechanics. As such, we do not prescribe the evolution of tractions with opening displacements across the localized zone a priori. The evolution of tractions is itself an outcome of the solution of particular, initial boundary value problems. The stress and internal state of the material at the point of bifurcation provides the initial conditions for the subsequent evolution of the cohesive zone. The models we develop are motivated by in-situ scanning electron microscopy of three-point bending experiments using 6061-T6 aluminum and 304L stainless steel, The in situ observations of the initiation and evolution of fracture zones reveal the scale over which the failure mechanisms act. In addition, these observations are essential for motivating the micromechanically-based models of the decohesion process that incorporate the effects of loading mode mixity, temperature, and loading rate. The response of these new cohesive zone relations is demonstrated by modeling the three-point bending configuration used for the experiments. In addition, we survey other methods with the potential

  13. Kinetic Study of the Austempering Reactions in Ductile Irons

    Science.gov (United States)

    Pérez, M. J.; Cisneros, M. M.; Almanza, E.; Haro, S.

    2012-11-01

    Kinetics of the reaction that occur during the austempering heat treatment in unalloyed and alloyed ductile irons with 1Cu-0.25Mo, 1Ni-0.25Mo, and 0.7Cu-1Ni-0.25Mo, was studied. The austenitization and austempering cycles were achieved by isothermal dilatometry in cylindrical samples of 2 mm in diameter and 12 mm in length. The specimens were austenitized at 870 °C for 120 min, followed by isothermal holding for 300 min at temperatures between 270 and 420 °C. Kinetic parameters such as the order of reaction " n" and the rate of reaction " k" were calculated using the Johnson-Mehl equation while the empirical activation energy was calculated by means of the Arrhenius equation. It was found that the values of " k" decreased with the addition of Cu, Ni, and Mo as well as with the reduction of the isothermal temperature. The activation energy changes with the austempering temperature, in the range 30,348-58,250 J/mol when the heat treatment was carried out between 370 and 420 °C and 10,336-26,683 J/mol when the temperature varied from 270 to 350 °C. The microstructures in samples austempered at 370 and 315 °C were observed by transmission electron microscopy. No carbides precipitation was observed on samples heat treated at 370 °C for less than 120 min, while at 315 °C carbides of hexagonal structure ɛ(Fe2.4C) were found from the beginning of the transformation. The smallest value of activation energy and a slower kinetic transformation seem to be related with the presence of a carbide phase. Additionally, the time results obtained for transformation fractions of 0.05 and 0.95 by the dilatometry analysis were used to build the temperature-time-transformation diagrams for the irons.

  14. Design of engineered cementitious composites for ductile seismic resistant elements

    Science.gov (United States)

    Kanda, Tetsushi

    This dissertation focuses on designing Engineered Cementitious Composite (ECC) to achieve high performance seismic resistant elements. To attain this goal, three major tasks have been accomplished. Task 1 aims at achieving new ECCs involving low cost fiber, which often involve fiber rupture in crack bridging, thus named as "Fiber Rupture Type ECC". Achieving the new ECC requires a new practical and comprehensive composite design theory. For this theory, single fiber behavior was first investigated. Specifically, fiber rupture in composite and chemical bond in fiber/matrix interface were experimentally examined and mathematically modeled. Then this model for single fiber behavior was implemented into a proposed bridging law, a theoretical model for relationship between fiber bridging stress of composite and Crack Opening Displacement (COD). This new bridging law was finally employed to establish a new composite design theory. Task 2 was initiated to facilitate structural interpretation of ECC's material behavior investigated in Task 1. For this purpose, uniaxial tensile behavior, one of the most important ECC's properties, was theoretically characterized with stress-strain relation from micromechanics view point. As a result, a theory is proposed to express ECC's tensile stress-strain relation in terms of micromechanics parameters of composites, such as bond strengths. Task 3 primarily demonstrates an integrated design scheme for ductile seismic elements that covers from micromechanics in single fiber level to structural design tool, such as with non-linear FEM analysis. The significance of this design scheme is that the influences of ECC's microstructure on element's structural performance is quantitatively captured. This means that a powerful tool is obtained for tailoring constitutive micromechanics parameters in order to maximize structural performance of elements. While the tool is still preliminary, completing this tool in future studies will enable one to

  15. Machinability of Austempered Ductile Iron (ADI) Produced by Integrated Green Technology of Continuous Casting-Heat Treatment Processes

    Science.gov (United States)

    Meena, A.; El Mansori, M.; Ghidossi, P.

    2011-01-01

    This study presents the novel processing technique known as continuous casting-heat treatment processes to produce Austempered Ductile Iron (ADI) which is a new class of ductile iron. ADI is characterized by improved mechanical properties but has low machinability as compared to other cast irons and steel of similar strength. The novel technique is developed by the integration of casting (in die casting) and heat treatment processes in foundry to save cost energy and time. Specimens just after casting were austenitized at 930° C for 90 min and then austempered in fluidized bed at 380° C for 90 and 120 min. Hence, the effect of austempering time on the morphology of retained austenite and mechanical properties of the material were examined and compared with conventionally produced ADI. Drilling tests were then carried out to evaluate the machinability of ADI in terms of cutting forces, chip micro-hardness, chip morphology and surface roughness. The mechanical properties of ADI austempered for 120 min have found to be better as compare to the ADI austempered for 90 min.

  16. The effect of oxide particles on the strength and ductility of bulk iron with a bimodal grain size distribution

    Energy Technology Data Exchange (ETDEWEB)

    Casas, C.; Tejedor, R. [Department of Materials Science and Metallurgical Engineering, ETSEIB, Universitat Politècnica de Catalunya, Av. Diagonal 647, 08028 Barcelona (Spain); Rodríguez-baracaldo, R. [Department of Mechanical Engineering, Universidad Nacional de Colombia, Bogotá. Colombia (Colombia); Benito, J.A., E-mail: Josep.a.benito@upc.edu [Department of Materials Science and Metallurgical Engineering, EUETIB, Universitat Politècnica de Catalunya, Comte d' Urgell 187, 08036 Barcelona (Spain); Fundació CTM Centre Tecnològic de Manresa, Plaça de la Ciencia, 2, 08243 Manresa (Spain); Cabrera, J.M. [Department of Materials Science and Metallurgical Engineering, ETSEIB, Universitat Politècnica de Catalunya, Av. Diagonal 647, 08028 Barcelona (Spain); Fundació CTM Centre Tecnològic de Manresa, Plaça de la Ciencia, 2, 08243 Manresa (Spain)

    2015-03-11

    The strength and ductility of bulk nanostructured and ultrafine-grained iron containing 0.39% oxygen by weight was determined by tensile tests. Samples were obtained by consolidation of milled iron powder at 500 °C. Heat treatments were designed to cover a wide range of grain sizes spanning from 100 to 2000 nm with different percentages of coarse and nanostructured grain areas, which was defined as a bimodal grain size distribution. Transmission electron microscopy was used to determine the diameter, volume fraction and location of oxides in the microstructure. The strength was analysed following two approaches. The first one was based on the strong effect of oxides and involved the use of a mixed particle-grain boundary strengthening model, and the second one was based on simple grain boundary strengthening. The mixed model underestimated the strength of nanostructured samples, whereas the simple grain boundary model worked better. However, for specimens with a bimodal grain size, the fitting of the mixed model was better. In this case, the more effective particle strengthening was related to the dispersion of oxides inside the large ferrite grains. In addition, the bimodal samples showed an acceptable combination of strength and ductility. Again, the ferrite grains containing oxides promoted strain hardening due to the increase in dislocation activity.

  17. The effect of segregation on the austemper transformation and toughness of ductile irons

    Science.gov (United States)

    Lin, B. Y.; Chen, E. T.; Lei, T. S.

    1998-06-01

    The effect of segregation of alloying elements on the phase transformation of ductile iron during austempering was investigated. Four heats, each containing 0.4%Mn, 1% Cu, 1.5% Ni, or 0.4% Mo (wt%) separately, were melted; then three different sizes of casting bars (3,15, and 75 mm diameter) were poured from each heat. The distribution and the degree of segregation of certain elements were quantitatively analyzed using an electron microprobe. A personal computer (PC)-controlled heat treating system was used to measure electrical resistivity, and the information on resistivity variations was used to analyze the effect of segregation on phase transformations during austempering. Also, Charpy impact and Rockwell hardness tests were performed to determine the effect of segregation on properties. Results of the electron microprobe analysis showed that the degree of segregation of alloy elements increases with an increase in diameter of the casting bars (i.e., an increase of solidification time of castings). The degree of segregation of alloy elements, represented by segregation ratio (SR) (the maximum concentration of element in cell divided by the minimum concentration of element in cell), varied linearly with the casting modulus (M) (volume of casting divided by surface area of casting). Regarding the segregating tendency among alloy elements, positive segregating elements Mn and Mo showed more segregation than the negative segregating elements Si, Cu, and Ni. In addition, segregation of Mo was more significant than Mn, and that for Cu was greater than Ni and Si. Between the time of finishing the first stage and beginning the second stage of bainite reaction in ductile irons, there is a significant “processing window,” At;, for austempering to obtain optimum mechanical properties. From the electrical resistivity data, it was observed that the austempering temperature plays a major role in the processing window. There was a narrow window at 400 ‡C but a larger

  18. A novel aluminum based nanocomposite with high strength and good ductility

    Energy Technology Data Exchange (ETDEWEB)

    Ramezanalizadeh, Hossein, E-mail: hralizadeh@ut.ac.ir [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Emamy, Masoud [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Shokouhimehr, Mohammadreza [School of Chemical and Biological Engineering, College of Engineering, Seoul National University, Seoul (Korea, Republic of)

    2015-11-15

    Aluminum based nanocomposite containing nano-sized Al{sub 3}Mg{sub 2} reinforcing was fabricated via mechanical milling followed by hot extrusion techniques. For this, Al and Al{sub 3}Mg{sub 2} powders were mixed mechanically and milled at different times (0, 2, 5, 7, 10, 15 and 20 h) to achieve Al–10 wt.% Al{sub 3}Mg{sub 2} composite powders. Hot extrusion of cold pressed powders was done at 400 °C with extrusion ratio of 6:1. Microstructures of the powders and consolidated materials were studied using transmission electron microscopy, scanning electron microscope and X-ray diffraction. Fracture surfaces were also investigated by scanning electron microscopy equipped with EDS analyzer. The results showed that an increase in milling time caused to reduce the grain size unlike the lattice strain of Al matrix. In addition, the fabricated composites exhibited homogeneous distribution and less agglomerations of the n-Al{sub 3}Mg{sub 2} with increasing milling time. The mechanical behavior of these nanocomposites was investigated by hardness and tensile tests, which revealed it has four times the strength of a conventional Al along with good ductility. It was found that the ultimate tensile strength (UTS) and elongation of the nanocomposites were significantly improved with increases in milling time up to 15 h. This improvement was attributed to the grain refinement strengthening and homogeneous distribution of the n-Al{sub 3}Mg{sub 2}. Fracture surfaces showed that the interfacial bonding between Al and Al{sub 3}Mg{sub 2} could be improved with increasing in milling time. Also HRTEM results from interface showed that a metallurgical clean interface and intimate contact between matrix and second phase. By extending the milling process up to 20 h, there was no significant improvement in mechanical behavior of materials, due to the completion of milling process and dynamic and static recovery of composite at higher milling times. - Highlights: • A novel aluminum

  19. Mechanical Properties Variation of B500SD High Ductility Reinforcement Regarding its Corrosion Degree

    Directory of Open Access Journals (Sweden)

    Cobo, A.

    2011-12-01

    Full Text Available Corrosion effects on reinforcement become evident in the bar section reduction and in the variation of mechanical properties related to ductility. In this research work, 96 B500SD steel bars, previously subjected to different corrosion variables, have been tested. Results show that the elongation of the bars diminishes and the ratio between the maximum tensile stress and the elastic limit increases as the corrosion degree advances. These phenomena can be explained by studying the necking effect and the different steel composition through the manufacture process.

    Los efectos de la corrosión sobre las armaduras se manifiestan por la pérdida de sección y la variación de las propiedades mecánicas relacionadas con la ductilidad. En este trabajo se han ensayado a tracción 96 barras de acero B500SD que previamente se han sometido a niveles variables de corrosión. Los resultados muestran que los alargamientos de las barras disminuyen y el cociente entre la tensión máxima y el límite elástico aumenta conforme el nivel de corrosión avanza. A partir del estudio del efecto de entalla y de la distinta constitución metalográfica del acero a nivel de sección debido a su procedimiento de fabricación, se pueden explicar los fenómenos anteriores.

  20. Achieving enhanced ductility in a dilute magnesium alloy through severe plastic deformation

    Science.gov (United States)

    Matsubara, Kiyoshi; Miyahara, Yuichi; Horita, Zenji; Langdon, Terence G.

    2004-06-01

    Experiments were conducted to evaluate the utility of a new processing procedure developed for Mg-based alloys in which samples are subjected to a two-step processing route of extrusion followed by equal-channel angular pressing (designated as EX-ECAP). The experiments were conducted using a Mg-0.6 wt pct Zr alloy and, for comparison purposes, samples of pure Mg. It is shown that the potential for successfully using ECAP increases in both materials when adopting the EX-ECAP procedure. For the Mg-Zr alloy, the use of EX-ECAP produces a grain size of ˜1.4 µm when the pressing is undertaken at 573 K. By contrast, using EX-ECAP with pure Mg at 573 K produces a grain size of ˜26 µm. Tensile testing of the Mg-Zr alloy at 523 and 573 K after processing by EX-ECAP revealed the occurrence of significantly enhanced ductilities with maximum elongations of ˜300 to 400 pct.

  1. Glycerol-plasticised silk membranes made using formic acid are ductile, transparent and degradation-resistant.

    Science.gov (United States)

    Allardyce, Benjamin J; Rajkhowa, Rangam; Dilley, Rodney J; Redmond, Sharon L; Atlas, Marcus D; Wang, Xungai

    2017-11-01

    Regenerated silk fibroin membranes tend to be brittle when dry. The use of plasticisers such as glycerol improve membrane ductility, but, when combined with aqueous processing, can lead to a higher degradation rate than solvent-annealed membranes. This study investigated the use of formic acid as the solvent with glycerol to make deformable yet degradation-resistant silk membranes. Here we show that membranes cast using formic acid had low light scattering, with a diffuse transmittance of less than 5% over the visible wavelengths, significantly lower than the 20% transmittance of aqueous derived silk/glycerol membranes. They had 64% β-sheet content and lost just 30% of the initial silk weight over 6h when tested with an accelerated enzymatic degradation assay, in comparison the aqueous membranes completely degraded within this timeframe. The addition of glycerol also improved the maximum elongation of formic acid derived membranes from under 3% to over 100%. They also showed good cytocompatibility and supported the adhesion and migration of human tympanic membrane keratinocytes. Formic acid based, silk/glycerol membranes may be of great use in medical applications such as repair of tympanic membrane perforation or ocular applications where transparency and resistance to enzymatic degradation are important. Copyright © 2017 Elsevier B.V. All rights reserved.

  2. Dependence of fracture toughness of austempered ductile iron on austempering temperature

    Energy Technology Data Exchange (ETDEWEB)

    Rao, P.P. [Karnatak Regional Engineering Coll. (India). Dept. of Metallurgical and Materials Engineering; Putatunda, S.K. [Wayne State Univ., Detroit, MI (United States)

    1998-12-01

    Ductile cast iron samples were austenitized at 927 C and subsequently austempered for 30 minutes, 1 hour, and 2 hours at 260 C, 288 C, 316 C, 343 C, 371 C, and 399 C. These were subjected to a plane strain fracture toughness test. Fracture toughness was found to initially increase with austempering temperature, reach a maximum, and then decrease with further rise in temperature. The results of the fracture toughness study and fractographic examination were correlated with microstructural features such as bainite morphology, the volume fraction of retained austenite, and its carbon content. It was found that fracture toughness was maximized when the microstructure consisted of lower bainite with about 30 vol pct retained austenite containing more than 1.8 wt pct carbon. A theoretical model was developed, which could explain the observed variation in fracture toughness with austempering temperature in terms of microstructural features such as the width of the ferrite blades and retained austenite content. A plot of K{sub IC}{sup 2} against {sigma}, (X{sub {gamma}}C{sub {gamma}}){sup 1/2} resulted in a straight line, as predicted by the model.

  3. Dependence of fracture toughness of austempered ductile iron on austempering temperature

    Science.gov (United States)

    Rao, P. Prasad; Putatunda, Susil K.

    1998-12-01

    Ductile cast iron samples were austenitized at 927 °C and subsequently austempered for 30 minutes, 1 hour, and 2 hours at 260 °C, 288 °C, 316 °C, 343 °C, 371 °C, and 399 °C. These were subjected to a plane strain fracture toughness test. Fracture toughness was found to initially increase with austempering temperature, reach a maximum, and then decrease with further rise in temperature. The results of the fracture toughness study and fractographic examination were correlated with microstructural features such as bainite morphology, the volume fraction of retained austenite, and its carbon content. It was found that fracture toughness was maximized when the microstructure consisted of lower bainite with about 30 vol pct retained austenite containing more than 1.8 wt pct carbon. A theoretical model was developed, which could explain the observed variation in fracture toughness with austempering temperature in terms of microstructural features such as the width of the ferrite blades and retained austenite content. A plot of K {/IC 2} against σ y ( X γ, C γ)1/2 resulted in a straight line, as predicted by the model.

  4. Bainitic transformation in austempered ductile iron with reference to untransformed austenite volume phenomenon

    Energy Technology Data Exchange (ETDEWEB)

    Ahmadabadai, M.N. [Tehran Univ. (Iran, Islamic Republic of)

    1997-10-01

    Much interest has been focused on austempered ductile iron (ADI) because of its superior mechanical properties, which might be improved by further control of microstructure. It has so far been assumed that segregation of alloying elements in the intercellular region just delays bainitic reaction in these regions. However, the existence of bainite-free regions (UAV) even after 10,000 minutes at test temperature, e.g., 375 C, indicates something intrinsic to the mechanism of bainitic transformation. The bainitic transformation start (B{sub s}) temperature is a function of alloying elements; segregation of alloying elements can also alter the B{sub s} temperature. In other words, B{sub s} temperature in the region near graphite should be different from the intercellular region. Therefore, the intercellular region with higher concentration of alloying elements such as Mn should have a lower B{sub s} temperature, which leads to formation of UAV even after a long high-temperature austempering time (hereafter, this stable UAV will be named as the minimum UAV value). To examine this concept, theoretical and experimental procedures were employed.

  5. Hot Cutting of Real-Time Cast-Forged GS Ductile Iron for Automotive Rods

    Science.gov (United States)

    Fouilland, Laurence; Mansori, Mohamed El

    2011-01-01

    In the global economy context, automotive industry suppliers have to keep a constant advance on products design and manufacturing process. Concerning automotive rods, the substitution of forged steel by spherical graphite iron (SG iron) with high mechanical properties constitutes a valid economic alternative. Such rods are produced using a complex coupled process: casting and forging followed by an austempered heat treatment. The forging operation is capable to shape the cast rod which introduces hot deformation to increase mechanical properties of net-shape SG iron rod. However, the intermediate re-heating between casting and forging must be avoided to keep competitive manufacturing costs. A major concern of this new process development is the cracks produced in rod's surface which are consecutive to hot spruing involved after casting operations. This issue is addressed in this paper which discusses the physical mechanisms involved in the hot ductile damage of SG iron. Hot cutting tests were performed to simulate the spruing operation which shows the close interactions between microstructure, machining parameters and resulting damages. The damage mechanisms in terms of crack initiation and its growth have been studied with respect to the constituent phases (austenite+graphite nodules), the cut surface morphology and the hot cutting performance.

  6. Numerical simulation of systems of shear bands in ductile metal with inclusions

    Science.gov (United States)

    Plohr, JeeYeon N.; Plohr, Bradley J.

    2016-02-01

    We develop a method for numerical simulations of high strain-rate loading of mesoscale samples of ductile metal with inclusions. Because of its small-scale inhomogeneity, the composite material is prone to localized shear deformation (adiabatic shear bands). This method employs the Generalized Method of Cells of Paley and Aboudi [Mech. Materials, vol. 14, pp. 127-139, 1992] to ensure that the micro mechanical behavior of the metal and inclusions is reflected properly in the behavior of the composite at the mesoscale. To find the effective plastic strain rate when shear bands are present, we extend and apply the analytic and numerical analysis of shear bands of Glimm, Plohr, and Sharp [Mech. Materials, vol. 24, pp. 31-41, 1996]. Our tests of the method focus on the stress/strain response in uniaxial-strain flow, both compressive and tensile, of depleted uranium metal containing silicon carbide inclusions. We use the Preston-Tonks-Wallace viscoplasticity model [J. Appl. Phys., vol. 93, pp. 211-220, 2003], which applies to the high strain-rate regime of an isotropic viscoplastic solid. In results, we verify the elevated temperature and thermal softening at shear bands in our simulations of pure DU and DU/SiC composites. We also note that in composites, due the asymmetry caused by the inclusions, shear band form at different times in different subcells. In particular, in the subcells near inclusions, shear band form much earlier than they do in pure DU.

  7. Machinability of clean thin-wall gray and ductile iron castings. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Bates, C.E.; Littleton, H.E.; Eleftheriou, E.; Griffin, R.D.; Dwyer, Z.B.; DelSorbo, C.; Sprague, J.

    1997-02-01

    First phase was to develop a laboratory technique for evaluating the machinability of gray and ductile iron; longer term goal is to learn how to modify the foundry process to produce castings meeting all specified mechanical properties while providing improved machining behavior. Microcarbides present in the irons were found to dominate the machinability of iron. Pearlitic irons with acceptable machinability contain 8.9 to 10.5 wt% microcarbides. The weight fraction microcarbides in the iron is influenced by carbide forming element concentrations, presence of elements that retard carbon diffusion, and cooling rate from the eutectic through the eutectoid temperature range. Tool wear rate increased at higher surface machining speeds and fraction microcarbides; all irons containing above 11.5% microcarbides had poor machinability. Graphite size, shape, distribution, etc. had a lesser effect on machinability. Reducing the addition of a foundry grade Ca and Al bearing 75% FeSi inoculant from 0.5 to 0.2% increased the tool life 100%. Inoculation test castings were also poured in a class 40 gray iron; laboratory analysis is currently underway. Exploratory studies were conducted to determine if tool force could be used to predict tool life: torque and feed forces were found to correlate with machinability.

  8. Constitutive model based on dislocation density and ductile fracture of monel 400 thin sheet under tension

    Science.gov (United States)

    Wang, Chuanjie; Xue, Shaoxi; Chen, Gang; Zhang, Peng

    2017-02-01

    In micro-scaled plastic deformation, material strength and ductile fracture behaviors of thin sheet in tension are quite different from those in macro-scale. In this study, uniaxial tensile tests of Monel 400 thin sheets with different microstructures were carried out to investigate the plastic deformation size effect in micro-scale. The experimental results indicate that the flow stress and fracture strain departure from the traditional empirical formula when there are only fewer grains across the thickness. And the number of dimples on the fracture surface is getting smaller with the decreasing ratio of specimen thickness to grain size. Then, a constitutive model based on dislocation density considering the free surface effect in micro-scale is proposed to reveal the mechanism of the flow stress size effect. In addition, a model is proposed considering the surface roughening inducing the thickness nonuniform and the decrease of micro-voids resulting from the reduction of grain boundary density with the decreasing ratio of specimen thickness to grain size. The interactive effects of the surface roughening and the decrease of micro-voids result in the earlier fracture in micro tension of the specimen with fewer grains across the thickness.

  9. Numerical simulation of systems of shear bands in ductile metal with inclusions

    Energy Technology Data Exchange (ETDEWEB)

    Plohr, JeeYeon N., E-mail: jplohr@lanl.gov; Plohr, Bradley J. [Los Alamos National Laboratory, Theoretical Division, Los Alamos, NM 87545 (United States)

    2016-02-15

    We develop a method for numerical simulations of high strain-rate loading of mesoscale samples of ductile metal with inclusions. Because of its small-scale inhomogeneity, the composite material is prone to localized shear deformation (adiabatic shear bands). This method employs the Generalized Method of Cells of Paley and Aboudi [Mech. Materials, vol. 14, pp. 127–139, 1992] to ensure that the micro mechanical behavior of the metal and inclusions is reflected properly in the behavior of the composite at the mesoscale. To find the effective plastic strain rate when shear bands are present, we extend and apply the analytic and numerical analysis of shear bands of Glimm, Plohr, and Sharp [Mech. Materials, vol. 24, pp. 31–41, 1996]. Our tests of the method focus on the stress/strain response in uniaxial-strain flow, both compressive and tensile, of depleted uranium metal containing silicon carbide inclusions. We use the Preston-Tonks-Wallace viscoplasticity model [J. Appl. Phys., vol. 93, pp. 211–220, 2003], which applies to the high strain-rate regime of an isotropic viscoplastic solid. In results, we verify the elevated temperature and thermal softening at shear bands in our simulations of pure DU and DU/SiC composites. We also note that in composites, due the asymmetry caused by the inclusions, shear band form at different times in different subcells. In particular, in the subcells near inclusions, shear band form much earlier than they do in pure DU.

  10. Development of high strength Sn-Mg solder alloys with reasonable ductility

    Science.gov (United States)

    Alam, Md Ershadul; Gupta, Manoj

    2013-09-01

    This study discussed the development of a series of new lead-free Sn-Mg solders by incorporating varying amounts of Mg (0.8, 1.5 and 2.5 wt. %) into pure Sn using disintegrated melt deposition technique followed by room temperature extrusion. All extruded Sn and Sn-Mg solder samples were characterized. Microstructural characterization studies revealed equiaxed grain morphology, minimal porosity and relatively uniform distribution of secondary phase. Better coefficient of thermal expansion was observed for Sn-2.5Mg sample when compared to conventional Sn-37Pb solder. Melting temperature of Sn-1.5Mg was found to be 212°C which is much lower than the conventional Sn-Ag-Cu or Sn-Cu (227°C) solders. Microhardness was increased with increasing amount of Mg in pure Sn. Room temperature tensile test results revealed that newly developed Sn-Mg solders exhibit enhanced strengths (0.2% yield strength and ultimate tensile strength) with comparable (if not better) ductility when compared to other commercially available and widely used Sn-based solder alloys.

  11. A visual approach to efficient analysis and quantification of ductile iron and reinforced sprayed concrete.

    Science.gov (United States)

    Fritz, Laura; Hadwiger, Markus; Geier, Georg; Pittino, Gerhard; Gröller, M Eduard

    2009-01-01

    This paper describes advanced volume visualization and quantification for applications in non-destructive testing (NDT), which results in novel and highly effective interactive workflows for NDT practitioners. We employ a visual approach to explore and quantify the features of interest, based on transfer functions in the parameter spaces of specific application scenarios. Examples are the orientations of fibres or the roundness of particles. The applicability and effectiveness of our approach is illustrated using two specific scenarios of high practical relevance. First, we discuss the analysis of Steel Fibre Reinforced Sprayed Concrete (SFRSpC). We investigate the orientations of the enclosed steel fibres and their distribution, depending on the concrete's application direction. This is a crucial step in assessing the material's behavior under mechanical stress, which is still in its infancy and therefore a hot topic in the building industry. The second application scenario is the designation of the microstructure of ductile cast irons with respect to the contained graphite. This corresponds to the requirements of the ISO standard 945-1, which deals with 2D metallographic samples. We illustrate how the necessary analysis steps can be carried out much more efficiently using our system for 3D volumes. Overall, we show that a visual approach with custom transfer functions in specific application domains offers significant benefits and has the potential of greatly improving and optimizing the workflows of domain scientists and engineers.

  12. Ductile Fracture of AHSS Sheets under Multi-axial Loading: Experiments and Modeling

    Science.gov (United States)

    Dunand, M.; Mohr, D.

    2011-08-01

    Fracture experiments on TRIP-assisted steel sheets covering a wide range of stress states (from shear to equibiaxial tension) are performed to create a comprehensive experimental database to calibrate and evaluate the shear-modified Gurson model (Nielsen and Tvergaard, 2010) and the Modified Mohr-Coulomb (MMC) fracture model (Bai and Wierzbicki, 2010). The experimental program includes notched tensile tests as well as fracture experiments on butterfly-shaped specimens under combined tension and shear loading. Both phenomenological fracture models are physics-inspired and take the effect of the first and third stress tensor invariants into account in predicting the onset of ductile fracture. The MMC model is based on the assumption that the initiation of fracture is determined by a critical stress state, while the shear-modified Gurson model assumes void growth as the governing mechanism. The model accuracy is quantified based on the predictions of the displacements to fracture for experiments which have not been used for calibration. It is found that the MMC model predictions agree well with all experiments (less than 4% error), while less accurate predictions are observed for the shear-modified Gurson model. A comparison of plots of the strain to fracture as a function of the stress triaxiality and the normalized third invariant reveals significant differences between the two models except within the vicinity of stress states that have been used for calibration.

  13. Influence of Shot Peening on Abrasion Wear in Real Conditions of Ni-Cu-Ausferritic Ductile Iron

    Directory of Open Access Journals (Sweden)

    Wieczorek A. N.

    2016-12-01

    Full Text Available The paper presents results of the wear tests of chain wheels made of austempered ductile iron with various content of residual austenite. The aim of this study was to demonstrate the impact of the dynamic surface treatment (shot peening on wear properties of surface layers of the chain wheels tested that were subjected to the action of quartz abrasive. Apart from determining the value of the abrasive wear, examinations of the magnetic phase content in the microstructure were carried out and plots of hardness of the surface layer as a function of the distance from the surface and microstructure of the materials were prepared. Based on the results, the following was found: an increase in the abrasive wear and a reduction in the hardness of the surface layer of chain wheels subjected to shot peening, as well as reduction of susceptibility to negative action of the shot for cast irons with the structure of upper ausferrite.

  14. Theoretical study on effect of confinement on flexural ductility of normal and high-strength concrete beams

    OpenAIRE

    Kwan, AKH; Au, FTK; Chau, SL

    2004-01-01

    Compared with normal concrete, high-strength concrete has higher strength but is generally more brittle. Its use in a reinforced concrete structure, if not properly controlled, could lead to an unsustainable reduction in ductility. However, confinement could be provided to improve the ductility of the structure. In this study, the effects of concrete strength and confinement on the flexural ductility of reinforced concrete beams have been evaluated by means of complete moment-curvature analys...

  15. A Study On Critical Thinning In Thin-walled Tube Bending Of Al-Alloy 5052O Via Coupled Ductile Fracture Criteria

    Science.gov (United States)

    Li, Heng; Yang, He; Zhan, Mei

    2010-06-01

    Thin-walled tube bending(TWTB) method of Al-alloy tube has attracted wide applications in aerospace, aviation and automobile,etc. While, under in-plane double tensile stress states at the extrados of bending tube, the over-thinning induced ductile fracture is one dominant defect in Al-alloy tube bending. The main objective of this study is to predict the critical wall-thinning of Al-alloy tube bending by coupling two ductile fracture criteria(DFCs) into FE simulation. The DFCs include Continuum Damage Mechanics(CDM)-based model and GTN porous model. Through the uniaxial tensile test of the curved specimen, the basic material properties of the Al-alloy 5052O tube is obtained; via the inverse problem solution, the damage parameters of both the two fracture criteria are interatively determined. Thus the application study of the above DFCs in the TWTB is performed, and the more reasonable one is selected to obtain the critical thinning of Al-alloy tube in bending. The virtual damage initiation and evolution (when and where the ductile fracture occurs) in TWTB are investigated, and the fracture mechanisms of the voided Al-alloy tube in tube bending are consequently discussed.

  16. The influence of mechanical constraints introduced by β annealed microstructures on the yield strength and ductility of Ti-6Al-4V

    Energy Technology Data Exchange (ETDEWEB)

    Kasemer, Matthew; Quey, Romain; Dawson, Paul

    2017-06-01

    Discussed is a computational study of the influence of the microstructure’s geometric morphology on the yield strength and ductility of Ti-6Al-4V. Uniaxial tension tests were conducted on physical specimens to determine the macroscopic yield strength and ductility of two microstructural variations (mill annealed and β annealed) to establish comparisons of macroscopic properties. A multi-experimental approach was utilized to gather two dimensional and three dimensional data, which were used to inform the construction of representative β annealed polycrystals. A highly parallelized crystal plasticity finite element framework was employed to model the deformation response of the generated polycrystals subjected to uniaxial tension. To gauge the macroscopic response’s sensitivity to the morphology of the geometry, the key geometrical features - namely the number of high temperature β phase grains, α phase colonies, and size of remnant secondary β phase lamellae - were altered systematically in a suite of simulations. Both single phase and dual phase aggregates were studied. Presented are the calculated yield strengths and ductilities, and the resulting trends as functions of geometric parameters are examined in light of the heterogeneity in deformation at the crystal scale.

  17. Study on Process Tolerance of Ductile Iron Based on MAGMA%基于MAGMA的球墨铸铁铸造工艺裕度分析

    Institute of Scientific and Technical Information of China (English)

    于赟; 李小平; 雷卫宁; 徐贵宝

    2012-01-01

    基于MAGMA的模拟计算,研究40 mm×200 mm×100 mm试块在不同浇注温度、砂型刚度、孕育和石墨析出的条件下缩松行为.模拟研究表明:石墨析出率和孕育效果变化对铸件缩松形成有明显影响,浇注温度变化对铸件缩松的形成影响较小,即石墨析出和孕育方式的工艺裕度小,浇注温度的工艺裕度较大,这与试验结果基本一致;MAGMA对砂型刚度对铸件缩松形成影响的模拟结果与试验不符.%The formation of porosity in 40 mm×200 mm× 100 mm ductile iron test block under the conditions of different pouring temperature, mold dilation, inoculation and graphite precipitation were investigated on the basis of MAGMA software. The results show that the variations of inoculation and graphite precipitation have distinct influence on the formation of porosity in ductile iron and the pouring temperature changes have slight influence on the formation of porosity in ductile iron, namely, the process tolerances of graphite precipitation and inoculation are small and the pouring temperature' s process tolerance is bigger, which are in accord with the experimental results. The MAGMA simulation results about effect of the mold dilation on the formation of porosity in ductile iron were inconsistent with the experimental results.

  18. Kinetic Ductility and Force-Spike Resistance of Proteins from Single-Molecule Force Spectroscopy.

    Science.gov (United States)

    Cossio, Pilar; Hummer, Gerhard; Szabo, Attila

    2016-08-23

    Ductile materials can absorb spikes in mechanical force, whereas brittle ones fail catastrophically. Here we develop a theory to quantify the kinetic ductility of single molecules from force spectroscopy experiments, relating force-spike resistance to the differential responses of the intact protein and the unfolding transition state to an applied mechanical force. We introduce a class of unistable one-dimensional potential surfaces that encompass previous models as special cases and continuously cover the entire range from ductile to brittle. Compact analytic expressions for force-dependent rates and rupture-force distributions allow us to analyze force-clamp and force-ramp pulling experiments. We find that the force-transmitting protein domains of filamin and titin are kinetically ductile when pulled from their two termini, making them resistant to force spikes. For the mechanostable muscle protein titin, a highly ductile model reconciles data over 10 orders of magnitude in force loading rate from experiment and simulation. Copyright © 2016 Biophysical Society. All rights reserved.

  19. A New Ductile Fracture Criterion for Various Deformation Conditions Based on Microvoid Model

    Institute of Scientific and Technical Information of China (English)

    HUANG Jian-ke; DONG Xiang-huai

    2009-01-01

    To accurately predict the occurrence of ductile fracture in metal forming processes, the Gurson-Tvergaard (GT) porous material model with optimized adjustment parameters is adopted to analyze the macroscopic stress-strain response, and a practical void nucleation law is proposed with a few material constants for engineering applications. Mechanical and metallographie analyses of uniaxial tension, torsion and upsetting experiments are performed. According to the character of the metal forming processes, the basic mechanisms of ductile fracture are divided into two modes: tension-type mode and shear-type mode. A unified fracture criterion is proposed for wide applicable range, and the comparison of experimental results with numerical analysis results confirms the validity of the newly proposed ductile fracture criterion based on the GT porous material model.

  20. Phase-Transformation Ductilization of Brittle High-Entropy Alloys via Metastability Engineering.

    Science.gov (United States)

    Huang, Hailong; Wu, Yuan; He, Junyang; Wang, Hui; Liu, Xiongjun; An, Ke; Wu, Wei; Lu, Zhaoping

    2017-08-01

    High-entropy alloys (HEAs) in which interesting physical, chemical, and structural properties are being continuously revealed have recently attracted extensive attention. Body-centered cubic (bcc) HEAs, particularly those based on refractory elements are promising for high-temperature application but generally fail by early cracking with limited plasticity at room temperature, which limits their malleability and widespread uses. Here, the "metastability-engineering" strategy is exploited in brittle bcc HEAs via tailoring the stability of the constituent phases, and transformation-induced ductility and work-hardening capability are successfully achieved. This not only sheds new insights on the development of HEAs with excellent combination of strength and ductility, but also has great implications on overcoming the long-standing strength-ductility tradeoff of metallic materials in general. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  1. High strength and high ductility in as-deposited nanocrystalline Ni

    Energy Technology Data Exchange (ETDEWEB)

    Dai Pinqiang; Xu Weichang; Tang Dian, E-mail: pqdai@126.co [School of Materials Science and Engineering, Fuzhou University, Fuzhou 350108 (China)

    2010-07-01

    In the present study, an electrodeposited nanocrystalline (nc) Ni sample with high strength and superior ductility relative to many other electrodeposited nc-Ni was prepared. The superior ductility in the present nc-Ni sample free of defects was ascribed to mixed grains, the size of which spanned nano- and sub-micro scales at its as-deposited state with a grain size distribution ranged from 5 to 120nm. Obvious dislocation motion happening in coarse-grained polycrystalline was observed in large grains of nc-Ni matrix resulting in a remarkable enhanced ductility without a decrease in the strength. The present nc-Ni with an average grain size of 27.2nm prepared by direct current electrodeposition shows the average ultimate tensile strength of 1200MPa and the average elongation to failure of 10.4%.

  2. Effects of structure and defect on fatigue limit in high strength ductile irons

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jin Hak; Kim, Min Gun [Kangwon National Univ., Chunchon (Korea, Republic of)

    2000-05-01

    In this paper, the influence of several factors such as hardness, internal defect and non-propagating crack on fatigue limits was investigated with three kinds of ductile iron specimens. From the experimental results the fatigue limits were examined in relation with hardness and tensile strength in case of high strength specimens under austempering treatment; in consequence the marked improvement of fatigue limits were not showed. The maximum defect size was an important factor to predict and to evaluate the fatigue limits of ductile irons. And, the quantitative relationship between the fatigue limits({sigma}{sub {omega}}) and the maximum defect size({radical}area{sub max}) was expressed as {sigma}{sub {omega}}{sup n} {center_dot} {radical}area{sub max}=C{sub 2}. Also, it was possible to explain the difference for the fatigue limits in three ductile irons by introduction of the non-propagating crack rates.

  3. Tensile properties of copper alloyed austempered ductile iron: Effect of austempering parameters

    Science.gov (United States)

    Batra, U.; Ray, S.; Prabhakar, S. R.

    2004-10-01

    A ductile iron containing 0.6% copper as the main alloying element was austenitized at 850 °C for 120 min and was subsequently austempered for 60 min at austempering temperatures of 270, 330, and 380 °C. The samples were also austempered at 330 °C for austempering times of 30 150 min. The structural parameters for the austempered alloy austenite (X γ ), average carbon content (C γ ), the product X γ C γ , and the size of the bainitic ferrite needle (d α ) were determined using x-ray diffraction. The effect of austempering temperature and time has been studied with respect to tensile properties such as 0.2% proof stress, ultimate tensile strength (UTS), percentage of elongation, and quality index. These properties have been correlated with the structural parameters of the austempered ductile iron microstructure. Fracture studies have been carried out on the tensile fracture surfaces of the austempered ductile iron (ADI).

  4. Analysis and calculation of factors on curvature ductility of unbonded prestressed concrete beams

    Institute of Scientific and Technical Information of China (English)

    ZHENG Wen-zhong; XIE Hengyan; YANG Chun-feng

    2007-01-01

    In consideration that behavior of curvature ductility of interior support directly influences the degree of moment modification of unbonded prestressed concrete (UPC) continuous structures, constitutive relationships of concrete, non-prestressed reinforcement and prestressed reinforcement used for nonlinear analysis are given. Through simulation analysis on simple beams subjected to single loading at the middle of the span, the law of factors influencing curvature ductility, such as global reinforcing index, prestressing degree, effective prestress, strength of concrete and grade of non-prestressed reinforcement are explored. Based on these researches, calculating formula of curvature ductility coefficient of UPC beams is established, which provides basic data for further research on plastic design of UPC indeterminate structures.

  5. Automatic quantitative analysis of microstructure of ductile cast iron using digital image processing

    Directory of Open Access Journals (Sweden)

    Abhijit Malage

    2015-09-01

    Full Text Available Ductile cast iron is preferred as nodular iron or spheroidal graphite iron. Ductile cast iron contains graphite in form of discrete nodules and matrix of ferrite and perlite. In order to determine the mechanical properties, one needs to determine volume of phases in matrix and nodularity in the microstructure of metal sample. Manual methods available for this, are time consuming and accuracy depends on expertize. The paper proposes a novel method for automatic quantitative analysis of microstructure of Ferritic Pearlitic Ductile Iron which calculates volume of phases and nodularity of that sample. This gives results within a very short time (approximately 5 sec with 98% accuracy for volume phases of matrices and 90% of accuracy for nodule detection and analysis which are in the range of standard specified for SG 500/7 and validated by metallurgist.

  6. Plastic Strain Induced Damage Evolution and Martensitic Transformation in Ductile Materials at Cryogenic Temperatures

    CERN Document Server

    Garion, C

    2002-01-01

    The Fe-Cr-Ni stainless steels are well known for their ductile behaviour at cryogenic temperatures. This implies development and evolution of plastic strain fields in the stainless steel components subjected to thermo-mechanical loads at low temperatures. The evolution of plastic strain fields is usually associated with two phenomena: ductile damage and strain induced martensitic transformation. Ductile damage is described by the kinetic law of damage evolution. Here, the assumption of isotropic distribution of damage (microcracks and microvoids) in the Representative Volume Element (RVE) is made. Formation of the plastic strain induced martensite (irreversible process) leads to the presence of quasi-rigid inclusions of martensite in the austenitic matrix. The amount of martensite platelets in the RVE depends on the intensity of the plastic strain fields and on the temperature. The evolution of the volume fraction of martensite is governed by a kinetic law based on the accumulated plastic strain. Both of thes...

  7. Ductility and Strength Reduction Factors for Degrading Structures Considering Cumulative Damage

    Directory of Open Access Journals (Sweden)

    Edén Bojórquez

    2014-01-01

    Full Text Available The effect of cumulative damage on the strength requirements of degrading structures is assessed through the evaluation of the target ductility and corresponding strength reduction factors of simple degrading structures. While the reduction on ductility is established through the use of Park and Ang index, the suggestions given by Bojórquez and Rivera are used to model the degradation of the structural properties of the simple systems. Target ductilities and their corresponding reduced strength reduction factors are established for five sets of ground motions; most of them are recorded in California. The results given in this paper provide insight into all relevant parameters that should be considered during seismic design of earthquake-resistant structures. Finally, some recommendations to evaluate the effect of cumulative damage on seismic design are suggested.

  8. Assessment of the radiation-induced loss of ductility in V-Cr-Ti alloys

    Energy Technology Data Exchange (ETDEWEB)

    Rowcliffe, A.F.; Zinkle, S.J. [Oak Ridge National Lab., TN (United States)

    1997-04-01

    Alloys based on the V-Cr-Ti system are attractive candidates for structural applications in fusion systems because of their low activation properties, high thermal stress factor (high thermal conductivity, moderate strength, and low coefficient of thermal expansion), and their good compatibility with liquid lithium. The U.S. program has defined a V-4Cr-4Ti (wt %) alloy as a leading candidate alloy based upon evidence from laboratory-scale (30 kg) heats covering the approximate composition range 0-8 wt % Ti and 5 to 15 wt % Cr. A review of the effects of neutron displacement damage, helium, and hydrogen generation on mechanical behavior, and of compatibility with lithium, water, and helium environments was presented at the ICFRM-5 conference at Clearwater in 1991. The results of subsequent optimization studies, focusing on the effects of fast reactor irradiation on tensile and impact properties of a range of alloys, were presented at the ICFRM-6 conference at Stresa in 1993. The primary conclusion of this work was that the V-4Cr-4Ti alloy composition possessed a near-optimal combination of physical and mechanical properties for fusion structural applications. Subsequently, a production-scale (500 kg) heat of V-4Cr-4Ti (Heat No. 832665) was procured from Teledyne Wah-Chang, together with several 15 kg heats of alloys with small variations in Cr and Ti. Further testing has been carried out on these alloys, including neutron irradiation experiments to study swelling and mechanical property changes. This paper discusses ductility measurements from some of these tests which are in disagreement with earlier work.

  9. Copper Refinement from Anode to Cathode and then to Wire Rod: Effects of Impurities on Recrystallization Kinetics and Wire Ductility.

    Science.gov (United States)

    Helbert, Anne-Laure; Moya, Alice; Jil, Tomas; Andrieux, Michel; Ignat, Michel; Brisset, François; Baudin, Thierry

    2015-10-01

    In this paper, the traceability of copper from the anode to the cathode and then the wire rod has been studied in terms of impurity content, microstructure, texture, recrystallization kinetics, and ductility. These characterizations were obtained based on secondary ion mass spectrometry, differential scanning calorimetry (DSC), X-ray diffraction, HV hardness, and electron backscattered diffraction. It is shown that the recrystallization was delayed by the total amount of impurities. From tensile tests performed on cold drawn and subsequently annealed wires for a given time, a simplified model has been developed to link tensile elongation to the chemical composition. This model allowed quantification of the contribution of some additional elements, present in small quantity, on the recrystallization kinetics. The proposed model adjusted for the cold-drawn wires was also validated on both the cathode and wire rod used for the study of traceability.

  10. Fatigue Life Prediction of Ductile Iron Based on DE-SVM Algorithm

    Science.gov (United States)

    Yiqun, Ma; Xiaoping, Wang; lun, An

    the model, predicting fatigue life of ductile iron, based on SVM (Support Vector Machine, SVM) has been established. For it is easy to fall into local optimum during parameter optimization of SVM, DE (Differential Evolution algorithm, DE) algorithm was adopted to optimize to improve prediction precision. Fatigue life of ductile iron is predicted combining with concrete examples, and simulation experiment to optimize SVM is conducted adopting GA (Genetic Algorithm), ACO (Ant Colony Optimization) and POS (Partial Swarm Optimization). Results reveal that DE-SVM algorithm is of a better prediction performance.

  11. Draft ASME code case on ductile cast iron for transport packaging

    Energy Technology Data Exchange (ETDEWEB)

    Saegusa, T. [Central Research Inst. of Electric Power Industry, Abiko (Japan); Arai, T. [Central Research Inst. of Electric Power Industry, Yokosuka (Japan); Hirose, M. [Nuclear Fuel Transport Co., Ltd., Tokyo (Japan); Kobayashi, T. [Nippon Chuzo, Kawasaki (Japan); Tezuka, Y. [Mitsubishi Materials Co., Tokyo (Japan); Urabe, N. [Kokan Keisoku K. K., Kawasaki (Japan); Hueggenberg, R. [GNB, Essen (Germany)

    2004-07-01

    The current Rules for Construction of ''Containment Systems for Storage and Transport Packagings of Spent Nuclear Fuel and High Level Radioactive Material and Waste'' of Division 3 in Section III of ASME Code (2001 Edition) does not include ductile cast iron in its list of materials permitted for use. The Rules specify required fracture toughness values of ferritic steel material for nominal wall thickness 5/8 to 12 inches (16 to 305 mm). New rule for ductile cast iron for transport packaging of which wall thickness is greater than 12 inches (305mm) is required.

  12. Prediction of Hot Ductility of Low-Carbon Steels Based on BP Network

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The purpose of the research is to obtain an effective method to predict the hot ductility of low-carbon steels, which will be a re ference to evaluate the crack sensitivity of steels. Several sub-netwo rks modeled from BP network were constructed for different temperature use, and the measured reduction of area (AR) of 12 kinds of low-carbo n steels under the temperature of 600 to 1000℃ were processed as trai ning samples. The result of software simulation shows that the model e stablished is relatively effective for predicting the hot ductility of steels.

  13. Seismic Performance Evaluation of Reinforced Concrete Moment Resisting Frames with Various Ductility in Low Seismic Zone

    Directory of Open Access Journals (Sweden)

    N. Choopool

    2011-01-01

    Full Text Available Problem statement: Bangkok, the capital of Thailand, is at moderate risk for distant earthquake due to the ability of soft soil to amplify ground motion about 3-4 times although it locates in low seismic zone. In addition, before the enforcement of seismic loading for buildings in the Ministerial Law in 2007, many existing reinforced concrete buildings in Bangkok may have been designed without consideration for seismic loading and did not incorporate the special detailing provisions that required for ductile concrete frames. Now, guidelines for seismic loading of buildings of Thailand (DPT 1302-52 have been recently improved by adopting ASCE7-05. Approach: This study is focused on the effects of the new guidelines on cost estimates and the seismic performance of a nine-story reinforced concrete apartment building with various ductility by the nonlinear static and nonlinear dynamic analyses compared with a Gravity Load Designed (GLD building. Five selected ground motion records are investigated in the analyses. In order to examine the influence of design ductility classes, the seismic forces on moment resisting frame buildings are defined according to the newly proposed seismic specifications of Thailand with ductility from 8, 5 and 3, corresponding to Special Ductile (SDF, Intermediate Ductile (IDF and Ordinary Ductile (ODF frames, respectively. The various frames are assumed to have collapsed if the local drift exceed of 3, 2.5, 2 and 1% for SDF, IDF, ODF and GLD, respectively. Results: SDF is more ductile than that of ODF, however, the strength of SDF is less than ODF. For inelastic designs, SDF decreases stiffness and increases deflection of structures. As for the effect on cost estimates, ODF is the most expensive among ODF, IDF and SDF. Costs of SDF and IDF in Bangkok are quite similar. The study found that the average PGAs for the failure state for SDF, IDF, ODF and GLD are 0.76, 0.60, 0.50 and 0.29g, respectively. Moreover, for the

  14. Application of a second-gradient model of ductile fracture on a Dissimilar Metal Weld

    Directory of Open Access Journals (Sweden)

    YangJun

    2016-01-01

    Full Text Available A “micromorphic”, second-gradient model applicable to ductile porous materials has been proposed, as an improvement from the fundamental work of Gurson that take into account the physical mechanisms responsible for ductile damage. The model has been applied to the study of fracture of the decarburized layer of a Dissimilar Metal Weld. The model successfully reproduces the crack path experimentally observed in a notched tensile sample extracted from this weld, different from the one predicted by the first gradient model.

  15. Effect of Microstructure on Exhaust Manifold Cracks Produced From SiMo Ductile Iron

    Institute of Scientific and Technical Information of China (English)

    Havva Kazdal Zeytin; Ceylan Kubilay; H(u)seyin Aydin; Ali Aslan Ebrinc; Bilal Aydemir

    2009-01-01

    Ductile cast irons are used as high temperature materials in internal combustion engines,because they are microstructurally stable at high operating temperatures.SiMo granular graphite cast irons contain Fe2 MoC and M6C carbide precipitates due to their higher concentration of both silicon and molybdenum.The microstructure of these cast irons consists of carbides dispersed within the ferrite matrix.The microstructural change and the crack formation mechanism in manifolds produced from SiMo ductile iron are studied.Chemical analysis,optical and scanning electron microscope studies have been completed and evaluated.

  16. Effect of alloying elements on austempered ductile iron (ADI properties and its process: Review

    Directory of Open Access Journals (Sweden)

    Amir Sadighzadeh Benam

    2015-01-01

    Full Text Available Austempered ductile iron (ADI parts have a unique combination of high strength and toughness with excellent design flexibility and low cost. These excellent properties are directly related to its microstructure called "ausferrite" that is the result of austempering heat treatment applied to ductile irons. Alloying elements increase ADI austemperability and change speeds of austempering reactions. Thus, they can affect ADI resultant microstructure and mechanical properties. In this paper, the effects of alloying elements on ADI mechanical properties, microstructural changes, two-stage austempering reactions, processing windows, austemperability, and other aspects are reviewed.

  17. Influece of the austempering temperature on the tensile strength of the austempered ductile iron (ADI samples

    Directory of Open Access Journals (Sweden)

    S. Savićević

    2017-01-01

    Full Text Available Austempered Ductile Iron (ADI is a class of ductile iron subjected to a two-step heat treatment process – austenitization and austempering. The heat treatment gives to ADI a high value of tensile strength and an especially good strength-to-weight ratio. However, designers in most cases are unfamiliar with this material that can compete favorably with steel and aluminum castings, weldments and forgings. The high tensile strength of ADI is the result of its unique ausferrite microstructure. In this paper, an investigation of the influence of the austempering temperature on the tensile strength of the ADI samples is presented.

  18. Transformation plasticity in ductile solids. Final report, August 1, 1988--November 30, 1995

    Energy Technology Data Exchange (ETDEWEB)

    Olson, G.B.

    1996-09-01

    Throughout history, the development of stronger materials has enabled the realization of countless technological advances. Unfortunately, any increase in strength is rarely achieved without concomitant decreases in toughness and ductility: a fact which severely limits the utility of materials such as ultrahigh-strength alloy steels. Typical precipitation-strengthened stainless steels have very little toughness at high strength levels. In the last decade, however, several investigators have reported exceptionally large fracture toughness values in high-strength precipitation-hardened metastable austenitic steels. This remarkable achievement is directly attributable to the process of transformation toughening. This report describes studies on tranformations and enhancement of plane-strain ductility in high strength steels.

  19. Influence of the section size and holding time on the graphite parameters of ductile iron production

    Directory of Open Access Journals (Sweden)

    S. Bockus

    2009-01-01

    Full Text Available This work was conducted to establish the conditions required to produce a desirable structure of the castings of various section sizes. This investigation was focused on the study of the influence of cooling rate or section size and holding time on graphite parameters of the ductile iron. Plates having thickness between 3 and 50mm were cast in sand molds using the same melt. The present investigation has shown that the section size of ductile iron castings and holding time had strong effect on the graphite parameters of the castings.

  20. Ordered iron aluminide alloys having an improved room-temperature ductility and method thereof

    Science.gov (United States)

    Sikka, Vinod K.

    1992-01-01

    A process is disclosed for improving the room temperature ductility and strength of iron aluminide intermetallic alloys. The process involves thermomechanically working an iron aluminide alloy by means which produce an elongated grain structure. The worked alloy is then heated at a temperature in the range of about 650.degree. C. to about 800.degree. C. to produce a B2-type crystal structure. The alloy is rapidly cooled in a moisture free atmosphere to retain the B2-type crystal structure at room temperature, thus providing an alloy having improved room temperature ductility and strength.

  1. New Possibilities of Shaping the Surface Properties in Austempered Ductile Iron Castings

    Directory of Open Access Journals (Sweden)

    D. Myszka

    2013-01-01

    Full Text Available The paper presents recent developments concerning the formation of surface layer in austempered ductile iron castings. It was found thatthe traditional methods used to change the properties of the surface layer, i.e. the effect of protective atmosphere during austenitising or shot peening, are not fully satisfactory to meet the demands of commercial applications. Therefore, new ways to shape the surface layer and the surface properties of austempered ductile iron castings are searched for, to mention only detonation spraying, carbonitriding, CVD methods, etc.

  2. Investigation of solidification of thin walled ductile cast iron using temperature measurement

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels

    2005-01-01

    Investigation of solidification of thin walled ductile cast iron can be improved using temperature measurement. This article includes some background of the precautions that have to be taken when measuring temperatures in thin walled castings. The aim is to minimize influence of temperature...... measurement on castings and to get sufficient response time of thermocouples. Investigation of thin wall ductile iron has been performed with temperature measurement in plates with thickness between 2,8 and 8mm. The cooling curves achieved are combined with examination of the microstructure in order to reveal...

  3. Modeling the elastic behavior of ductile cast iron including anisotropy in the graphite nodules

    DEFF Research Database (Denmark)

    Andriollo, Tito; Thorborg, Jesper; Hattel, Jesper Henri

    2016-01-01

    This paper presents a micro-mechanical approach to model the intrinsic elastic anisotropy of the graphite particles in ductile iron. Contrary to most of the published works in the field, the constitutive behavior is directly derived on the basis of the nodule characteristic internal structure......, composed of graphite platelets arranged into conical sectors. In this way, the large uncertainty traditionally associated with local mechanical measurements of micro-hardness is eliminated. The proposed anisotropic description is validated by simulating the macroscopic ductile iron elastic response...

  4. Thermal distortion of disc-shaped ductile iron castings in vertically parted moulds

    DEFF Research Database (Denmark)

    Vedel-Smith, Nikolaj Kjelgaard; Rasmussen, Jakob; Tiedje, Niels Skat

    2015-01-01

    A disc-shaped casting with an inner boss and an outer rim, separated by a thin walled section, was examined. This measurable deformation varied with the feeding modulus. The influence of alloy composition, particularly Si content, was examined with a pearlitic ductile iron (EN-GJS-500......-7) and a fully ferritic ductile iron (EN-GJS-450-10). The experiment showed that both the alloy composition and choice of feeder influenced the degreeof deformation measured in the finished casting. It was found that the deformation of the pearlitic alloy was influenced controllably by changing the feeder...

  5. Towards ultra-high ductility TRIP-assisted multiphase steels controlled by strain gradient plasticity effects

    Science.gov (United States)

    Hatami, M. K.; Pardoen, T.; Lacroix, G.; Berke, P.; Jacques, P. J.; Massart, T. J.

    2017-01-01

    TRansformation Induced Plasticity (TRIP) is a very effective mechanism to increase the strain hardening capacity of multiphase steels containing a fraction of metastable austenite, leading to both high strength and large uniform elongation. Excellent performances have been reached in the past 20 years, with recent renewed interest through the development of the 3rd generation of high strength steels often involving a TRIP effect. The microstructure and composition optimization is complex due to the interplay of coupled effects on the transformation kinetics and work hardening such as phase stability, size of retained austenite grains, temperature and loading path. In particular, recent studies have shown that the TRIP effect can only be quantitatively captured for realistic microstructures if strain gradient plasticity effects are taken into account, although direct experimental validation of this claim is missing. Here, an original computational averaging scheme is developed for predicting the elastoplastic response of TRIP aided multiphase steels based on a strain gradient plasticity model. The microstructure is represented by an aggregate of many elementary unit cells involving each a fraction of retained austenite with a specified stability. The model parameters, involving the transformation kinetics, are identified based on experimental tensile tests performed at different temperatures. The model is further assessed towards original experiments, involving temperature changes during deformation. A classical size independent plasticity model is shown unable to capture the TRIP effect on the mechanical response. Conversely, the strain gradient formulation properly predicts substantial variations of the strain hardening with deformation and temperature, hence of the uniform elongation in good agreement with the experiments. A parametric study is performed to get more insight on the effect of the material length scale as well as to determine optimum transformation

  6. Investigation of Ductility Reduction Factor in Seismic Rehabilitation of Existing Reinforced Concrete School Buildings

    Directory of Open Access Journals (Sweden)

    O. Gorgulu

    2015-02-01

    Full Text Available Converting existing Reinforced Concrete (RC frames into RC infill walls is one of the most efficient seismic strengthening technique due to its simplicity in application providing high rigidity, stability and strength in structures. On the other hand, this method affects the seismic behavior of existing RC structure in terms of the energy dissipation capacity or in other words, ductility reduction factor, Rμ. This research is an attempt to investigate the RC infill wall ratio effect on ductility reduction factor in terms of the seismic rehabilitation of the typical RC school buildings. For this purpose, nonlinear static pushover analyses are conducted for existing 3 and 5 story RC school buildings which were rehabilitated with different RC infill wall ratio. Numerical analyses are carried out by using the fiber element based modeling approach in the software, Perform-3D. Based on these analytical results, correlation between the ductility reduction factor and the RC infill wall ratio is obtained for the seismic rehabilitation of the RC school buildings. In addition, two mathematical expressions for the variation of the ductility reduction factor with RC infill wall ratios are proposed in terms of the preliminary seismic rehabilitation assessment of the existing RC school buildings.

  7. Effect of initial void shape on ductile failure in a shear field

    DEFF Research Database (Denmark)

    Tvergaard, Viggo

    2015-01-01

    For voids in a shear field unit cell model analyses have been used to show that ductile failure is predicted even though the stress triaxiality is low or perhaps negative, so that the void volume fraction does not grow during deformation. Here, the effect of the void shape is studied by analyzing...

  8. Ductile damage development in friction stir welded aluminum (AA2024) joints

    DEFF Research Database (Denmark)

    Nielsen, Kim Lau

    2008-01-01

    Ductile damage development in a friction stir welded aluminum joint subjected to tension is analyzed numerically by FE-analysis, based on a total Lagrangian formulation. An elastic-viscoplastic constitutive relation that accounts for nucleation and growth of microvoids is applied. Main focus...

  9. The effect of loading rate on ductile fracture toughness and fracture surface roughness

    DEFF Research Database (Denmark)

    Osovski, S.; Srivastava, Akhilesh Kumar; Ponson, L.

    2015-01-01

    The variation of ductile crack growth resistance and fracture surface roughness with loading rate is modeled under mode I plane strain, small scale yielding conditions. Three-dimensional calculations are carried out using an elastic-viscoplastic constitutive relation for a progressively cavitatin...

  10. 49 CFR 192.369 - Service lines: Connections to cast iron or ductile iron mains.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Service lines: Connections to cast iron or ductile...) PIPELINE SAFETY TRANSPORTATION OF NATURAL AND OTHER GAS BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Customer Meters, Service Regulators, and Service Lines § 192.369 Service lines: Connections to cast iron...

  11. A Study the relationship between composition, structure and properties of ductile iron in continuous casting

    OpenAIRE

    2011-01-01

    The developed empirical relationships have practical significance and used for determine the structural composition of iron on known data of express-analysis and for optimization technical process of obtaining castings of ductile iron at Public corporation «Gomel foundry «TSENTROLIT».

  12. Study on the serialization and applications of low carbon ductile iron

    Institute of Scientific and Technical Information of China (English)

    SHU Xin-fu; SHU Rui; CHANG Dian-cun; ZHANG Xiao-long; ZHU Yan-dong; LI Ling-fang; LI Yu-zhong

    2005-01-01

    Both the production process and the chemical composition of Sx were studied, and the serialization of iow carbon ductile iron was also discussed. It was indicated that Sx modifier was sensitive to the carbon equivalent (CE) of molten iron and to some alloying elements too. When the CE of molten iron and the contents of alloying elements were changed, the content of Sx must be revised with the change correspondingly. Low carbon ductile iron can be stably changed into the one that non-carbon acicular ferrite and retained austenite (about 25%-28%) by quasi-casting bainitic process of using Sx-2 modifier treated Si-Mn-Cr-Cu-alloyed low carbon molten iron. The austenitic low carbon as-cast ductile iron could be obtained by the Ni-Si-Cr 35 5 2 percent alloys molten iron with less than 2% carbon treated by type Sx-3 modifier. The high-toughness ferritic low carbon as-cast ductile iron which contained more than 85 % ferrite in matrix could be got after the molten iron treated by type Sx-4 modifier, and it's elongation was more than 10 %.

  13. Investigation of solidification of thin walled ductile cast iron using temperature measurement

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels

    2005-01-01

    measurement on castings and to get sufficient response time of thermocouples. Investigation of thin wall ductile iron has been performed with temperature measurement in plates with thickness between 2,8 and 8mm. The cooling curves achieved are combined with examination of the microstructure in order to reveal...

  14. Microstructure vs. Near-threshold Fatigue Crack Growth Behavior of an Heat-treated Ductile Iron

    Directory of Open Access Journals (Sweden)

    Radomila KONEČNÁ

    2012-03-01

    Full Text Available Perferritic isothermal ductile iron (IDI® is an intermediate grade between the low-strength grades of austempered ductile iron (ADI and pearlitic ductile iron (DI recently developed by Zanardi Fonderie Italy. IDI is produced by heat-treating an unalloyed nodular cast iron. The specific matrix microstructure is called “Perferritic” and consists predominantly of ferrite and pearlite. Compared to the pearlitic grades of nodular ductile iron, IDI combines similar strength with higher toughness as a result of the isothermal heat treatment. In this contribution the fatigue crack growth resistance and Kath of IDI are investigated and correlated to mechanical properties and microstructural features. The threshold Ka was determined using the load shedding technique as per ASTM Standard E-647 using CT specimens extracted from a cast block. Tensile specimens were extracted from the broken CT halves and used to determine the static mechanical properties. A metallographic investigation was carried out to correlate structural features and mechanical properties.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1336

  15. Study on the serialization and applications of low carbon ductile iron

    Directory of Open Access Journals (Sweden)

    SHU Xin-fu

    2005-11-01

    Full Text Available Both the production process and the chemical composition of Sx were studied, and the serialization of low carbon ductile iron was also discussed. It was indicated that Sx modifier was sensitive to the carbon equivalent (CE of molten iron and to some alloying elements too. When the CE of molten iron and the contents of alloying elements were changed, the content of Sx must be revised with the change correspondingly. Low carbon ductile iron can be stably changed into the one that non-carbon acicular ferrite and retained austenite (about 25%-28% by quasi-casting bainitic process of using Sx-2 modifier treated Si-Mn-Cr-Cu-alloyed low carbon molten iron. The austenitic low carbon as-cast ductile iron could be obtained by the Ni-Si-Cr 35 5 2 percent alloys molten iron with less than 2% carbon treated by type Sx-3 modifier. The high-toughness ferritic low carbon as-cast ductile iron which contained more than 85 % ferrite in matrix could be got after the molten iron treated by type Sx-4 modifier, and it's elongation was more than 10 %.

  16. On fatigue crack growth in ductile materials by crack-tip blunting

    DEFF Research Database (Denmark)

    Tvergaard, Viggo

    2004-01-01

    One of the basic mechanisms for fatigue crack growth in ductile metals is that depending on crack-tip blunting under tensile loads and re-sharpening of the crack-tip during unloading. In a standard numerical analysis accounting for finite strains it is not possible to follow this process during...

  17. Significantly Increasing the Ductility of High Performance Polymer Semiconductors through Polymer Blending.

    Science.gov (United States)

    Scott, Joshua I; Xue, Xiao; Wang, Ming; Kline, R Joseph; Hoffman, Benjamin C; Dougherty, Daniel; Zhou, Chuanzhen; Bazan, Guillermo; O'Connor, Brendan T

    2016-06-08

    Polymer semiconductors based on donor-acceptor monomers have recently resulted in significant gains in field effect mobility in organic thin film transistors (OTFTs). These polymers incorporate fused aromatic rings and have been designed to have stiff planar backbones, resulting in strong intermolecular interactions, which subsequently result in stiff and brittle films. The complex synthesis typically required for these materials may also result in increased production costs. Thus, the development of methods to improve mechanical plasticity while lowering material consumption during fabrication will significantly improve opportunities for adoption in flexible and stretchable electronics. To achieve these goals, we consider blending a brittle donor-acceptor polymer, poly[4-(4,4-dihexadecyl-4H-cyclopenta[1,2-b:5,4-b']dithiophen-2-yl)-alt-[1,2,5]thiadiazolo[3,4-c]pyridine] (PCDTPT), with ductile poly(3-hexylthiophene). We found that the ductility of the blend films is significantly improved compared to that of neat PCDTPT films, and when the blend film is employed in an OTFT, the performance is largely maintained. The ability to maintain charge transport character is due to vertical segregation within the blend, while the improved ductility is due to intermixing of the polymers throughout the film thickness. Importantly, the application of large strains to the ductile films is shown to orient both polymers, which further increases charge carrier mobility. These results highlight a processing approach to achieve high performance polymer OTFTs that are electrically and mechanically optimized.

  18. Ductile Cement-Based Composites with Wood Fibres - material design and experimental approach

    NARCIS (Netherlands)

    Sierra-Beltran, M.G.

    2011-01-01

    In order to turn a brittle cement matrix into a ductile composite different types of man-made fibres such as steel, glass and polyvinyl alcohol are currently used as reinforcement, as well as some natural fibres. Compared to synthetic fibres, natural fibres are more easily available worldwide and th

  19. Delamination of a strong film from a ductile substrate during indentation unloading

    NARCIS (Netherlands)

    Abdul-Baqi, A.; van der Giessen, E.

    2001-01-01

    In this work, a finite element method was performed to simulate the spherical indentation of a ductile substrate coated by a strong thin film. Our objective was to study indentation-induced delamination of the film from the substrate. The film was assumed to be linear elastic, the substrate was elas

  20. High Strain-Rate and Quasi-Static Ductile Failure Mechanisms in Porous Materials

    Science.gov (United States)

    2007-11-02

    detailed understanding of the interrelated physical mechanisms that can result in ductile material failure in rate-dependent porous crystalline materials subjected...strains and slip-rates, and hydrostatic stresses on failure paths and ligament damage in face centered cubic (f.c.c.) crystalline materials have been

  1. Development,Application and Problem of Ductile Iron Lost Foam Casting Technology in China

    Institute of Scientific and Technical Information of China (English)

    He Wenhao; Ye Shengping; Han Xiaohong; Tang Suoyun

    2010-01-01

    @@ Lost-foam casting is a 21st century green casting technology.Over the past decade,there has been an extraordinary development in lost-foam casting in China;and ductile iron lost-foam casting has developed even more rapidly in foundry equipment,foundry raw materials,and casting engineers.

  2. Undercooling, nodule count and carbides in thin walled ductile cast iron

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels Skat

    2008-01-01

    Ductile cast iron has been cast in plate thicknesses between 2 to 8 mm. The temperature has been measured during the solidification and the graphite nodule count and size distribution together with the type and amount of carbides have been analysed afterwards. Low nodule count gives higher...

  3. Numerical modelling of thin-walled hypereutectic ductile cast iron parts

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Hattel, Jesper Henri; Tiedje, Niels Skat

    2006-01-01

    Solidification of hypereutectic thin-walled ductile cast iron has been modelled in one dimension taking into account the precipitation of off-eutectic austenite dendrites during solidification. The simulations have been compared with casting experiments on plate geometries with plate thicknesses...

  4. 3-D Analysis of Graphite Nodules in Ductile Cast Iron Using FIB-SEM

    DEFF Research Database (Denmark)

    D'Angelo, Luca; Jespersen, Freja N.; MacDonald, A. Nicole;

    Ductile cast iron samples were analysed in a Focused Ion Beam Scanning Electron Microscope, FIB-SEM. The focussed ion beam was used to carefully remove layers of the graphite nodules to reveal internal structures in the nodules. The sample preparation and milling procedure for sectioning graphite...

  5. Nucleation and solidification of thin walled ductile iron - Experiments and numerical simulation

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels Skat

    2005-01-01

    Investigation of solidification of thin walled ductile cast iron has been performed based on experiments and numerical simulation. The experiments were based on temperature and microstructure examination. Results of the experiments have been compared with a 1-D numerical solidification model...

  6. Corrosion behavior of austempered ductile iron (ADI) in iron ore slurry

    African Journals Online (AJOL)

    grinding balls with different austempering treatments in iron ore slurry using weight ... A set of 200 balls of forged EN31 steel and austempered ductile iron were ... CuCl2 solution to prevent it from surface oxidation during the heat treatment.

  7. A New Method to Calculate Threshold Values of Ductile Fracture Criteria for Advanced High-Strength Sheet Blanking

    Science.gov (United States)

    Wang, Changsheng; Chen, Jun; Xia, Cedric; Ren, Feng; Chen, Jieshi

    2014-04-01

    A new approach is presented in this paper to calculate the critical threshold value of fracture initiation. It is based on the experimental data for forming limit curves and fracture forming limit curves. The deformation path for finally a fractured material point is assumed as two-stage proportional loading: biaxial loading from the beginning to the onset of incipient necking, followed plane strain deformation within the incipient neck until the final fracture. The fracture threshold value is determined by analytical integration and validated by numerical simulation. Four phenomenological models for ductile fracture are selected in this study, i.e., Brozzo, McClintock, Rice-Tracey, and Oyane models. The threshold value for each model is obtained through best-fitting of experimental data. The results are compared with each other and test data. These fracture criteria are implemented in ABAQUS/EXPLICIT through user subroutine VUMAT to simulate the blanking process of advanced high-strength steels. The simulated fracture surfaces are examined to determine the initiation of ductile fracture during the process, and compared with experimental results for DP780 sheet steel blanking. The comparisons between FE simulated results coupled with different fracture models and experimental one show good agreements on punching edge quality. The study demonstrates that the proposed approach to calculate threshold values of fracture models is efficient and reliable. The results also suggest that the McClintock and Oyane fracture models are more accurate than the Rice-Tracey or Brozzo models in predicting load-stroke curves. However, the predicted blanking edge quality does not have appreciable differences.

  8. Effects of Ceramic Fibre Insulation Thickness on Skin Formation and Nodule Characteristics of Thin Wall Ductile Iron Casting

    Science.gov (United States)

    Dhaneswara, D.; Suharno, B.; Nugraha, N. D.; Ariobimo, R. D. S.; Sofyan, N.

    2017-02-01

    Skin formation has become one of the problems in the thin wall ductile iron casting because it will reduce the mechanical properties of the materials. One of the solutions to reduce this skin formation is by using heat insulator to control the cooling rate. One of the insulators used for this purpose is ceramic fibre. In this research, the thickness of the ceramic fibre heat insulator used in the mould was varied, i.e. 50 mm on one side and 37.5 mm on the other side (A), no heat insulator (B), and 37.5 mm on both sides (C). After the casting process, the results were characterized in terms of metallography by using scanning electron microscope (SEM) and tensile test for mechanical properties. The results showed that the skin thickness formed in A is 34.21 μm, 23.38 μm in B, and 27.78 μm in C. The nodule count in A is 541.98 nodule/mm2 (84.7%) with an average diameter of 15.14 μm, 590 nodule/mm2 (86.7%) with an average diameter of 13.18 μm in B, and 549.73 nodule/mm2 (87.2%) with an average diameter of 13.95 μm in C. The average ultimate tensile strength for A was 399 MPa, B was 314 MPa, and C was 415 MPa. Microstructural examination under SEM showed that the materials have a ductile fracture with matrix full of ferrite.

  9. Ductility contrast induced by silicification in pelitic schist of the Ryoke metamorphic belt, Japan

    Science.gov (United States)

    Mateen, Tayyaba; Yamamoto, Hiroshi; Rehman, Hafiz Ur; Terabayashi, Masaru

    2015-11-01

    Contrasting ductility is recognized in the rocks of Cretaceous Ryoke metamorphic belt in Iwakuni area, southwest Japan. Pelitic schist is ubiquitous in the region and differences in mineral assemblages mark increase in metamorphic grade. The area has been graded as chlorite-biotite zone in the north progressing into biotite- and muscovite-cordierite zones in the south. Pelitic schist near the boundary between the biotite- and muscovite-cordierite zones has undergone partial silicification to form whitish silicified schist layers which contain two types of quartz veins: those parallel to foliation in the host rock are called schistosity-concordant veins, and those inclined to host rock foliation, schistosity-discordant veins. In this study we examined the quartz structure in the silicified schist and in both types of veins to understand the ductility contrast induced by the silicification process. Crystallographic orientations of quartz in the veins and silicified schist rocks were studied using the Scanning Electron Microscopy (SEM) based Electron Back Scatter Diffraction (EBSD) technique. Quartz c-axis orientations in the silicified schist are nearly random, demonstrating an absence of post-silicification ductile deformation. Quartz grains in the schistosity-concordant veins have preferred c-axis orientations perpendicular to the schistosity indicating ductile shortening. In contrast, schistosity-discordant veins display distinct quartz c-axis fabric than that found in the schistosity-concordant veins. This is because the two types of host rocks exhibit a difference in ductility during deformation. The presence of deformed quartz veins in the undeformed silicified schist indicates transformation of the ductile pelitic schist into the brittle silicified schist at mid-crustal levels where these rocks originate, hence forming contrasting rock layers. Schistosity-concordant veins in the biotite-rich pelitic schist deformed with its host rock in a ductile manner while

  10. Brittle versus ductile deformation as the main control of the deep fluid circulation in continental crust

    Science.gov (United States)

    Violay, Marie; Madonna, Claudio; Burg, Jean-Pierre

    2016-04-01

    The Japan Beyond-Brittle Project (JBBP) and the Taupo Volcanic Zone-Deep geothermal drilling project in New Zealand (TVZ-DGDP) proposed a new concept of engineered geothermal development where reservoirs are created in ductile rocks. This system has several advantages including (1) a simpler design and control of the reservoir due to homogeneous rock properties and stress states in the ductile domain ,(2) possible extraction of supercritical fluids (3) less probability for induced earthquakes. However, it is at present unknwon what and how porosity and permeability can be engineered in such environments. It has been proposed that the magmatic chamber is surrounded by a hot and ductile carapace through which heat transfer is conductive because the plastic behaviour of the rock will close possible fluid pathways. Further outward, as temperature declines, the rock will encounter the brittle-ductile transition with a concomitant increase in porosity and permeability. The thickness of the conduction-dominated, ductile boundary zone between the magmatic chamber and the convecting geothermal fluid directly determines the rate of heat transfer. To examine the brittle to ductile transition in the context of the Japanese crust, we conducted deformation experiments on very-fine-grain granite in conventional servocontrolled, gas-medium triaxial apparatus (from Paterson instrument). Temperature ranged from 600° C to 1100° C and effective confining pressure from 100 to 150 MPa. Dilatancy was measured during deformation. The method consisted in monitoring the volume of pore fluid that flows into or out of the sample at constant pore pressure. Permeability was measured under static conditions by transient pressure pulse method. Mechanical and micro-structural observations at experimental constant strain rate of 10-5 s-1 indicated that the granite was brittle and dilatant up to 900 ° C. At higher temperatures the deformation mode becomes macroscopically ductile, i

  11. 新FRP技术加固钢筋混凝土矩形柱改善延性的试验研究%Experimental study on ductility improvement of reinforced concrete rectangular columns retrofitted with a new fiber reinforced plastics method

    Institute of Scientific and Technical Information of China (English)

    刘涛; 冯伟; 张智梅; 欧阳煜

    2008-01-01

    Reinforced concrete (RC) columns lacking adequately detailed transverse reinforcement do not possess the necessaryductility to dissipate seismic energy during a major earthquake without severe strength degradation. In this paper, a newretrofit method, which utilized fiber-reinforced plastics (FRP) confinement mechanism and anchorage of embedded bars, wasdeveloped aiming to retrofit non-ductile large RC rectangular columns to prevent the damage of the plastic hinges. CarbonFRP (CFRP) sheets and glass FRP (GFRP) bars were used in this test, and five scaled RC columns were tested to examinethe function of this new method for improving the ductility of columns. Responses of columns were examined before andafter being retrofitted. Test results indicate that this new composite method can be very effective to improve the anti-seismicbehavior of non-ductile RC columns compared with normal CFRP sheets retrofitted column.

  12. Energy transport processes in a brittle ductile intrusive model of the Taupo Volcanic Zone, New Zealand

    Science.gov (United States)

    Weir, Graham J.

    1998-08-01

    The implications of the findings of recent GPS and micro-seismic studies in the Taupo Volcanic Zone (TVZ), New Zealand, on models of processes transporting mass, heat and chemicals are discussed. It is argued that in addition to the well established process of groundwater convection extracting heat and chemicals by interacting with magmatic intrusives under the TVZ, that two other processes may be important. Firstly, the existence of a ductile layer with very low permeability between about 8 to 15 km depth will produce a region of `enhanced conduction' in which very high conductive fluxes of energy arise from a temperature distribution which varies exponentially with depth. Secondly, water may transport up through the ductile layer, as a result of extensional processes in the ductile region. If extension is occurring at about 8 mm/yr, then geothermal heat transfer in the TVZ of about 4200 MW is made up from about 1200 MW from the cooling of intrusives in the brittle region in the upper 8 km; of about an additional 1900 MW of conducted heat entering the brittle region from the ductile region; and about an additional 1100 MW from water transport through the ductile region. Provided this water flow has a chloride concentration similar to that emitted from nearby volcanoes, then the total chloride transport from the TVZ is about 3.5 kg/s, as suggested by average enthalpy to chloride ratios in the TVZ of about 1.2 MJ/g. The present high heat and mass transport processes in the TVZ are assumed to result from the passive filling of volume created from extensional processes under the TVZ, plus conductive and/or convective heating processes below 15 km depth.

  13. Metastable high-entropy dual-phase alloys overcome the strength-ductility trade-off

    Science.gov (United States)

    Li, Zhiming; Pradeep, Konda Gokuldoss; Deng, Yun; Raabe, Dierk; Tasan, Cemal Cem

    2016-06-01

    Metals have been mankind’s most essential materials for thousands of years; however, their use is affected by ecological and economical concerns. Alloys with higher strength and ductility could alleviate some of these concerns by reducing weight and improving energy efficiency. However, most metallurgical mechanisms for increasing strength lead to ductility loss, an effect referred to as the strength-ductility trade-off. Here we present a metastability-engineering strategy in which we design nanostructured, bulk high-entropy alloys with multiple compositionally equivalent high-entropy phases. High-entropy alloys were originally proposed to benefit from phase stabilization through entropy maximization. Yet here, motivated by recent work that relaxes the strict restrictions on high-entropy alloy compositions by demonstrating the weakness of this connection, the concept is overturned. We decrease phase stability to achieve two key benefits: interface hardening due to a dual-phase microstructure (resulting from reduced thermal stability of the high-temperature phase); and transformation-induced hardening (resulting from the reduced mechanical stability of the room-temperature phase). This combines the best of two worlds: extensive hardening due to the decreased phase stability known from advanced steels and massive solid-solution strengthening of high-entropy alloys. In our transformation-induced plasticity-assisted, dual-phase high-entropy alloy (TRIP-DP-HEA), these two contributions lead respectively to enhanced trans-grain and inter-grain slip resistance, and hence, increased strength. Moreover, the increased strain hardening capacity that is enabled by dislocation hardening of the stable phase and transformation-induced hardening of the metastable phase produces increased ductility. This combined increase in strength and ductility distinguishes the TRIP-DP-HEA alloy from other recently developed structural materials. This metastability-engineering strategy should

  14. RTNDT drop weight test of no ductility transition temperature for 12Cr2Mo1 alloy steel forgings used for the reactor internals in nuclear power station%核电站金属堆内构件设备用12Cr2Mo1合金钢锻件落锤试验

    Institute of Scientific and Technical Information of China (English)

    韩建成; 王毅; 吴志军; 石长仁

    2011-01-01

    12Cr2Mo1合金钢锻件是高温气冷堆核电站示范工程金属堆内构件设备所用主体材质,为保证该材质在反应堆整个寿命期内的性能不发生失效,在制造时要求进行无延性转变温度RTNDT小于等于-25℃的落锤试验,而国内锻件生产企业以往从无此技术要求的铬钼合金钢锻件制造经验和实践活动,为实现在高温堆核岛主设备上的成功应用通过试验和科研攻关掌握了其核心制造技术.介绍了12Cr2Mo1材质锻件在制造过程中所出现的质量问题、原因分析、采取的改进措施及取得成效等,将对今后GW级高温堆核电设备的国产化用材提供借鉴.%12Cr2Mol alloy steel forging material is widely used for reactor internals in the demonstrate project of high temperature gas-cooled reactor nuclear power plant.In order to avoid the faiure of properties of the material during the service life cycle of the reactor,drop weight test under the condition of RTNDT≤-25℃ was required for the material manufacturing.Chinese manufacturers have less experience in the manufacturing before the project.To master the key manufacturing technique,experiments and research were carried on.The quality problems occurred in the manufacturing of the material,the cause analysis,improvement approach,and the achieved effects were introduced,which will provide a good experience for the domestic material application in 1000 MW high temperature gas-cooled reactor nuclear power plant.

  15. Evaluation on ductile tearing properties of girth weld pipelines using SE(T) and SE(B) specimens

    Energy Technology Data Exchange (ETDEWEB)

    Mathias, Leonardo Luiz Siqueira; Ruggieri, Claudio [Universidade de Sao Paulo (USP), SP (Brazil). Dept. de Engenharia Naval e Oceanica

    2012-07-01

    Predictive methodologies aimed at quantifying the impact of defects in oil and gas pipelines play a key role in safety assessment procedures of in-service facilities. Current methodologies for structural integrity assessments advocate the use of geometry dependent resistance curves so that crack-tip constraint in the test specimen closely matches the crack tip constraint for the structural component. Testing standards now under development to measure fracture resistance of pipeline steels (J and CTOD) most often employ single edge notched specimens under tension (SENT) to match a postulated defect in the structural component. This paper presents an investigation of the ductile tearing properties for a girth weld of an API 5L X80 pipeline steel using experimentally measured crack growth resistance curves (J-R curves). Testing of the girth weld pipeline steels employed side-grooved, clamped SE(T) specimen with center-crack weld and side-grooved, three-point bending SE(B) (or SENB) specimens to determine the J-R curves. The methods were compared in terms of geometry, relative crack size and crack-tip constraint, and the results were applied to a case study, to evaluate the degree of conservativeness in defect acceptance criteria. The tests involving SE(B) specimens are usually considered conservative, however, the comparison between this two methods may point an accurate alternative for girth weld assessments, since adequate geometry is adopted to describe accurately the structure's behavior. (author)

  16. Evaluation on ductile tearing properties of girth weld pipelines using SE(T) and SE(B) specimens

    Energy Technology Data Exchange (ETDEWEB)

    Mathias, Leonardo Luiz Siqueira; Ruggieri, Claudio [Universidade de Sao Paulo (USP), SP (Brazil). Dept. de Engenharia Naval e Oceanica

    2012-07-01

    Predictive methodologies aimed at quantifying the impact of defects in oil and gas pipelines play a key role in safety assessment procedures of in-service facilities. Current methodologies for structural integrity assessments advocate the use of geometry dependent resistance curves so that crack-tip constraint in the test specimen closely matches the crack tip constraint for the structural component. Testing standards now under development to measure fracture resistance of pipeline steels (J and CTOD) most often employ single edge notched specimens under tension (SENT) to match a postulated defect in the structural component. This paper presents an investigation of the ductile tearing properties for a girth weld of an API 5L X80 pipeline steel using experimentally measured crack growth resistance curves (J-R curves). Testing of the girth weld pipeline steels employed side-grooved, clamped SE(T) specimen with center-crack weld and side-grooved, three-point bending SE(B) (or SENB) specimens to determine the J-R curves. The methods were compared in terms of geometry, relative crack size and crack-tip constraint, and the results were applied to a case study, to evaluate the degree of conservativeness in defect acceptance criteria. The tests involving SE(B) specimens are usually considered conservative, however, the comparison between this two methods may point an accurate alternative for girth weld assessments, since adequate geometry is adopted to describe accurately the structure's behavior. (author)

  17. Parametric study of irradiation effects on the ductile damage and flow stress behavior in ferritic-martensitic steels

    Science.gov (United States)

    Chakraborty, Pritam; Biner, S. Bulent

    2015-10-01

    Ferritic-martensitic steels are currently being considered as structural materials in fusion and Gen-IV nuclear reactors. These materials are expected to experience high dose radiation, which can increase their ductile to brittle transition temperature and susceptibility to failure during operation. Hence, to estimate the safe operational life of the reactors, precise evaluation of the ductile to brittle transition temperatures of ferritic-martensitic steels is necessary. Owing to the scarcity of irradiated samples, particularly at high dose levels, micro-mechanistic models are being employed to predict the shifts in the ductile to brittle transition temperatures. These models consider the ductile damage evolution, in the form of nucleation, growth and coalescence of voids; and the brittle fracture, in the form of probabilistic cleavage initiation, to estimate the influence of irradiation on the ductile to brittle transition temperature. However, the assessment of irradiation dependent material parameters is challenging and influences the accuracy of these models. In the present study, the effects of irradiation on the overall flow stress and ductile damage behavior of two ferritic-martensitic steels is parametrically investigated. The results indicate that the ductile damage model parameters are mostly insensitive to irradiation levels at higher dose levels though the resulting flow stress behavior varies significantly.

  18. Influence of cooling rate and antimony addition content on graphite morphology and mechanical properties of a ductile iron

    Directory of Open Access Journals (Sweden)

    Liu Zhe

    2012-05-01

    Full Text Available Cooling rate and inoculation practice can greatly affect the graphite morphology of ductile irons. In the present research, the effects of the cooling rate and antimony addition on the graphite morphology and mechanical properties of ductile irons have been studied. Three ductile iron castings were prepared through solidification under cooling conditions S (slow, M (medium and F (fast. The cooling rates around the equilibrium eutectic temperature (1,150 ℃ for these cooling conditions (S, M and F were set at 0.21 ℃·min-1, 0.32 ℃·min-1 and 0.37 ℃·min-1, respectively. In addition, four ductile iron castings were prepared by adding 0.01%, 0.02%, 0.03% and 0.04% (by weight antimony, respectively under the slow cooling condition. The results show that the nodularity index, tensile strength and hardness of the ductile iron castings without antimony addition are all improved with the increase of cooling rate, while the ductile iron casting solidified under the medium cooling rate possesses the largest number of graphite nodules. Furthermore, for the four antimony containing castings, the graphite morphology and tensile strength are also improved by the antimony additions, and the effect of antimony addition is intensified when the addition increases from 0.01% to 0.03%. Moreover, the rare earth elements (REE/antimony ratio of 2 appears to be the most effective for fine nodular graphite formation in ductile iron.

  19. Statistical Assessment of the Impact of Elevated Contents of Cu and Ni on the Properties of Austempered Ductile Iron

    Directory of Open Access Journals (Sweden)

    Nawrocki P.

    2016-12-01

    Full Text Available The article presents a statistical analysis of data collected from the observation of the production of austempered ductile iron. The impact assessment of the chemical composition, i.e. high contents of Cu and Ni on the properties of ductile iron isothermal tempered is critical to find the right chemical composition of austempered ductile iron. Based on the analyses range of the percentage of Cu and Ni which were selected in the cast iron to obtain material with high strength properties.

  20. A 3D ductile constitutive mixed-mode model of cohesive elements for the finite element analysis of adhesive joints

    DEFF Research Database (Denmark)

    Anyfantis, Konstantinos; Tsouvalis, Nicholas G.

    2013-01-01

    criterion and damage propagation with the linear energetic fracture criterion. For verification and validation purposes of the proposed laws and mixed-mode model, steel adherends have been adhesively bonded with a structural ductile adhesive material in order to fabricate a series of single and double strap......In this paper, a new traction-separation law is developed that represents the constitutive relation of ductile adhesive materials in Modes I, II, and III. The proposed traction-separation laws model the elastic, plastic, and failure material response of a ductile adhesive layer. Initially...