Relationships between fracture toughness and other material properties. Final report

International Nuclear Information System (INIS)

Perra, M.; Finnie, I.

1974-01-01

The key experimental and analytical studies which have led to our present understanding of the mechanisms of ductile fracture are reviewed. It is concluded that insufficient progress has been made in the quantitative description of ductile separation mechanisms on a microscale to allow the realistic prediction of fracture toughness from material properties and microstructure. An experimental study of ductile fracture is underway which has the aim of determining the growth rate of voids in known plastic deformation fields as a function of triaxiality of stress and material work-hardening. Novel specimens of particularly well characterized microstructure are utilized

Fracture toughness evaluation of steels through master curve approach using Charpy impact specimens

International Nuclear Information System (INIS)

Chatterjee, S.; Sriharsha, H.K.; Shah, Priti Kotak

2007-01-01

The master curve approach can be used for the evaluation of fracture toughness of all steels which exhibit a transition between brittle to ductile mode of fracture with increasing temperature, and to monitor the extent of embrittlement caused by metallurgical damage mechanisms. This paper details the procedure followed to evaluate the fracture toughness of a typical ferritic steel used as material for pressure vessels. The potential of master curve approach to overcome the inherent limitations of the estimation of fracture toughness using ASME Code reference toughness is also illustrated. (author)

Heat treatments and low temperature fracture toughness of a Ti-6A1-4V alloy

International Nuclear Information System (INIS)

Nagai, K.; Hiraga, K.; Ishikawa, K.; Ogata, T.

1984-01-01

Titanium alloy is one of the reliable structural materials for cryogenic use owing to its high strength, high specific strength and low thermal conductivity. Heat treatment is one method of controlling the normally poor fracture toughness of this alloy at ambient temperature. However, there have been few attempts to improve the low temperature fracture toughness by heat treatment. This study was conducted to elucidate the effects of heat treatments on the low temperature fracture toughness in a Ti-6A1-4V alloy. The effects of the heat treatments were as follows: the beta treatment was a very feasible method to improve the low temperature fracture properties; the alpha+beta treatment was favorable for the increment in the low temperature ductility but did not largely improve the fracture toughness; the double treatment yielded good ductility but was not useful for improving the fracture toughness

Irradiation and inhomogeneity effects on ductility and toughness of (ODS)-7 -13Cr steels

International Nuclear Information System (INIS)

Preininger, D.

2007-01-01

Full text of publication follows: The superimposed effect of irradiation defect and structural inhomogeneity formation on tensile ductility and dynamic toughness of ferritic-martensitic 7-13CrW(Mo)VTa(Nb) and oxide dispersion-strengthened (ODS)-7-13CrWVTa(Ti)- RAFM steels has been examined by work hardening and local stress/strain-induced ductile fracture models. Structural inhomogeneities which strongly promoting plastic instability and localized flow might be formed by the applied fabrication process, high dose irradiation and additionally further during deformation by enhanced local dislocation generation around fine particles or due to slip band formation with localized heating at high impact strain rates ε'. The work hardening model takes into account superimposed dislocation multiplication from stored dislocations, dispersions and also grain boundaries as well as annihilation by cross-slip. Analytical relations have been deduced from the model describing uniform ductility and ductile upper shelf energy (USE) observed from Charpy-impact testes. Especially, the influence of different irradiation defects like atomic clusters, dislocation loops and coherent chromium-rich α'- precipitates have been considered together with effects from strain rate as well as irradiation (TI) and test temperature TT. Strengthening by clusters and more pronounced by dislocation loops formed at higher TI>250 deg. C reduces uniform ductility and also distinctly stronger dynamic toughness USE. A superimposed hardening by the α'- formation in higher Cr containing 9-13Cr steels strongly reduces toughness assisted by a combined grain-boundary embrittlement with reduction of the ductile fracture stress. But that improves work hardening and uniform ductility as observed particularly due to nano-scale Y 2 O 3 - dispersions in ODS-RAFM steels. For ODS- steels additionally the strength-induced reduction of toughness is diminished by a combined microstructural-induced increase of the ductile

Fracture toughness of stainless steel welds

International Nuclear Information System (INIS)

Mills, W.J.

1985-11-01

The effects of temperature, composition and weld-process variations on the fracture toughness behavior for Types 308 and 16-8-2 stainless steel (SS) welds were examined using the multiple-specimen J/sub R/-curve procedure. Fracture characteristics were found to be dependent on temperature and weld process but not on filler material. Gas-tungsten-arc (GTA) welds exhibited the highest fracture toughness, a shielded metal-arc (SMA) weld exhibited an intermediate toughness and submerged-arc (SA) welds yielded the lowest toughness. Minimum-expected fracture properties were defined from lower-bound J/sub c/ and tearing modulus values generated here and in previous studies. Fractographic examination revealed that microvoid coalescence was the operative fracture mechanism for all welds. Second phase particles of manganese silicide were found to be detrimental to the ductile fracture behavior because they separated from the matrix during the initial stages of plastic straining. In SA welds, the high density of inclusions resulting from silicon pickup from the flux promoted premature dimple rupture. The weld produced by the SMA process contained substantially less manganese silicide, while GTA welds contained no silicide inclusions. Delta ferrite particles present in all welds were substantially more resistant to local failure than the silicide phase. In welds containing little or no manganese silicide, delta ferrite particles initiated microvoid coalescence but only after extensive plastic straining

Technology development on analysis program for measuring fracture toughness of irradiated specimens

International Nuclear Information System (INIS)

Shibata, Akira; Takada, Fumiki

2007-03-01

The fracture toughness which represents resistance for brittle or ductile fracture is one of the most important material property concerning linear and non-linear fracture mechanics analyses. In order to respond to needs of collecting data relating to fracture toughness of pressure vessel and austenitic stainless steels, fracture toughness test for irradiated materials has been performed in JMTR hot laboratory. On the other hand, there has been no computer program for analysis of fracture toughness using the test data obtained from the test apparatus installed in the hot cell. Therefore, only load-displacement data have been provided to users to calculate fracture toughness of irradiated materials. Recently, request of analysis of fracture toughness have been increased. Thus a computer program, which calculates the amount of the crack extension, the compliance and the fracture toughness from the data acquired from the test apparatus installed in the hot cell, has been developed. In the program unloading elastic compliance method is applied based on ASTM E1820-01. Through the above development, the request for the fracture toughness analysis can be satisfied and the fracture toughness of irradiated test specimens can be provided to users. (author)

Ductile fracture toughness of modified A 302 grade B plate materials. Volume 2

International Nuclear Information System (INIS)

McCabe, D.E.; Manneschmidt, E.T.; Swain, R.L.

1997-02-01

The objective of this work was to develop ductile fracture toughness data in the form of J-R curves for modified A 302 grade B plate materials typical of those used in fabricating reactor pressure vessels. A previous experimental study at Materials Engineering Associates (MEA) on one particular heat of A 302 grade B plate showed decreasing J-R curves with increased specimen thickness. This characteristic has not been observed in numerous tests made on the more recent production materials of A 533 grade B and A 508 class 2 pressure vessel steels. It was unknown if the departure from norm for the MEA material was a generic characteristic for all heats of A 302 grade B steels or just unique to that one particular plate. Seven heats of modified A 302 grade B steel and one heat of vintage A 533 grade B steel were provided to this project by the General Electric Company of San Jose, California. All plates were tested for chemical content, tensile properties, Charpy transition temperature curves, drop-weight nil-ductility transition (NDT) temperature, and J-R curves. Tensile tests were made in the three principal orientations and at four temperatures, ranging from room temperature to 550 degrees F (288 degrees C). Charpy V-notch transition temperature curves were obtained in longitudinal, transverse, and short transverse orientations. J-R curves were made using four specimen sizes (1/2T, IT, 2T, and 4T). None of the seven heats of modified A 302 grade showed size effects of any consequence on the J-R curve behavior. Crack orientation effects were present, but none were severe enough to be reported as atypical. A test temperature increase from 180 to 550 degrees F (82 to 288 degrees C) produced the usual loss in J-R curve fracture toughness. Generic J-R curves and mathematical curve fits to the same were generated to represent each heat of material. This volume is a compilation of all data developed

The radiation swelling effect on fracture properties and fracture mechanisms of irradiated austenitic steels. Part I. Ductility and fracture toughness

Energy Technology Data Exchange (ETDEWEB)

Margolin, B., E-mail: mail@crism.ru; Sorokin, A.; Shvetsova, V.; Minkin, A.; Potapova, V.; Smirnov, V.

2016-11-15

The radiation swelling effect on the fracture properties of irradiated austenitic steels under static loading has been studied and analyzed from the mechanical and physical viewpoints. Experimental data on the stress-strain curves, fracture strain, fracture toughness and fracture mechanisms have been represented for austenitic steel of 18Cr-10Ni-Ti grade (Russian analog of AISI 321 steel) irradiated up to neutron dose of 150 dpa with various swelling. Some phenomena in mechanical behaviour of irradiated austenitic steels have been revealed and explained as follows: a sharp decrease of fracture toughness with swelling growth; untypical large increase of fracture toughness with decrease of the test temperature; some increase of fracture toughness after preliminary cyclic loading. Role of channel deformation and channel fracture has been clarified in the properties of irradiated austenitic steel and different tendencies to channel deformation have been shown and explained for the same austenitic steel irradiated at different temperatures and neutron doses.

Status report on the use of the CRB for the measurement of fracture toughness of RPV steels

International Nuclear Information System (INIS)

Scibetta, M.; Chaouadi, R.; Van Walle, E.

1998-02-01

A large number of fracture toughness tests were performed in order to assess the use of the circumferentially-Cracked Round Bar (CRB) as a potential method for the measurement of fracture toughness of Reactor Pressure Vessel steels. Test conditions were selected to: (1) characterise fracture toughness in the transition region; (2) study the size effect and loss of constraint; (3) establish the limit of validity of this geometry; (4) investigate the ductile fracture at the upper shelf. In the transition region, the fracture toughness obtained from the CRB over-estimates the actual value as long as the loss of constraint and size effect were not taken into account. In addition, the B1/4 size correction is verified and gives a very good description of the size effect. The application of these corrections allows a good prediction of the normalised fracture toughness up to high levels of fracture toughness.In the upper shelf region, promising results were obtained with this geometry to characterise the ductile crack initiation and propagation

Biaxial loading and shallow-flaw effects on crack-tip constraint and fracture-toughness

International Nuclear Information System (INIS)

Pennell, W.E.; Bass, B.R.; Bryson, J.W.; McAfee, W.J.; Theiss, T.J.; Rao, M.C.

1993-01-01

Uniaxial tests of single-edged notched bend (SENB) specimens with both deep- and shallow-flaws have shown elevated fracture-toughness for the shallow flaws. The elevation in fracture-toughness for shallow flaws has been shown to be the result of reduced constraint at the crack-tip. Biaxial loading has the potential to increase constraint at the crack-tip and thereby reduce some of the shallow-flaw, fracture-toughness elevation. Biaxial fracture-toughness tests have shown that the shallow-flaw, fracture-toughness elevation is reduced but not eliminated by biaxial loading. Dual-parameter, fracture-toughness correlations have been proposed to reflect the effect of crack-tip constraint on fracture-toughness. Test results from the uniaxial and biaxial tests were analyzed using the dual-parameter technology. Discrepancies between analysis results and cleavage initiation site data from fractographic examinations indicate that the analysis models are in need of further refinement. Addition of a precleavage, ductile-tearing element to the analysis model has the potential to resolve the noted discrepancies

The statistical background to proposed ASME/MPC fracture toughness reference curves

International Nuclear Information System (INIS)

Oldfield, W.

1981-01-01

The ASME Pressure Vessel Codes define, in Sec. 11, lower bound fracture toughness curves. These curves are used to predict the lower bound fracture toughness on the basis of the RT test procedure. This test is used to remove heat to heat differences, by permitting the lower bound (reference) curve to be moved along the temperature scale according to the measured RT. Numerous objections have been raised to the procedure, and a Subcommittee (the ASME/MPC Working Group on Reference Toughness) is currently revising the codified procedures for fracture toughness prediction. The task has required a substantial amount of statistical work, since the new procedure are to have a statistical basis. Using initiation fracture toughness (J-Integral R curve procedures in the ductile domain) it was shown that when CVN energy data is properly transformed it is highly correlated with valid fracture toughness measurements. A single functional relationship can be used to predict the mean fracture toughness for a sample of steel from a set of CVN energy measurements, and the coefficients of the function tabulated. More importantly, the approximate lower statistical bounds to the initiation fracture toughness behaviour can be similarly predicted, and coefficients for selected bounds have also been tabulated. (orig.)

Fracture toughness of steel--aluminum deformation welds

International Nuclear Information System (INIS)

Albright, C.E.

1978-11-01

A study of the fracture toughness (in this case, G/sub Ic/) of steel--aluminum deformation welds using a specially developed double cantilever beam fracture toughness specimen is presented. Welds made at 350 0 C were heat treated at 360, 380, 400, 420, and 440 0 C. An intermetallic reaction product layer of Fe 2 Al 5 is formed at the steel--aluminum interface with increasing heat treating temperature and time by a process of nucleation and growth of discrete particles. A transition in toughness from a higher average G/sub Ic/ value (6097 N/m) to a very low average G/sub Ic/ value (525 N/m) is observed. The decrease in toughness is accompanied by an increase in Fe 2 Al 5 particle diameter from 4 to 8 μm. Failure at the higher toughness values is characterized by ductile rupture through the aluminum. At the lower toughness values, failure occurs between the aluminum and the Fe 2 Al 5 reaction product layer. A void layer forming by a vacancy condensation mechanism in the aluminum adjacent to the Fe 2 Al 5 is shown to cause the embrittlement

Ductile fracture toughness of modified A 302 Grade B Plate materials, data analysis. Volume 1

Energy Technology Data Exchange (ETDEWEB)

McCabe, D.E.; Manneschmidt, E.T.; Swain, R.L.

1997-01-01

The goal of this work was to develop ductile fracture toughness data in the form of J-R curves for modified A302 grade B plate materials typical of those used in reactor pressure vessels. A previous experimental study on one heat of A302 grade B plate showed decreasing J-R curves with increased specimen thickness. This characteristic has not been observed in tests made on recent production materials of A533 grade B and A508 class 2 pressure vessel steels. It was unknown if the departure from norm for the material was a generic characteristic for all heats of A302 grade B steels or unique to that particular plate. Seven heats of modified A302 grade B steel and one heat of vintage A533 grade B steel were tested for chemical content, tensile properties, Charpy transition temperature curves, drop-weight nil-ductility transition (NDT) temperature, and J-R curves. Tensile tests were made in the three principal orientations and at four temperatures, ranging from room temperature to 550F. Charpy V-notch transition temperature curves were obtained in longitudinal, transverse, and short transverse orientations. J-R curves were made using four specimen sizes (1/2T, 1T, 2T, and 4T). The fracture mechanics-based evaluation method covered three test orientations and three test temperatures (80, 400, and 550F). However, the coverage of these variables was contingent upon the amount of material provided. Drop-weight NDT temperature was determined for the T-L orientation only. None of the heats of modified A302 grade B showed size effects of any consequence on the J-R curve behavior. Crack orientation effects were present, but none were severe enough to be reported as atypical. A test temperature increase from 180 to 550F produced the usual loss in J-R curve fracture toughness. Generic J-R curves and curve fits were generated to represent each heat of material. This volume deals with the evaluation of data and the discussion of technical findings. 8 refs., 18 figs., 8 tabs.

Ductile fracture toughness of modified A 302 Grade B Plate materials, data analysis. Volume 1

International Nuclear Information System (INIS)

McCabe, D.E.; Manneschmidt, E.T.; Swain, R.L.

1997-01-01

The goal of this work was to develop ductile fracture toughness data in the form of J-R curves for modified A302 grade B plate materials typical of those used in reactor pressure vessels. A previous experimental study on one heat of A302 grade B plate showed decreasing J-R curves with increased specimen thickness. This characteristic has not been observed in tests made on recent production materials of A533 grade B and A508 class 2 pressure vessel steels. It was unknown if the departure from norm for the material was a generic characteristic for all heats of A302 grade B steels or unique to that particular plate. Seven heats of modified A302 grade B steel and one heat of vintage A533 grade B steel were tested for chemical content, tensile properties, Charpy transition temperature curves, drop-weight nil-ductility transition (NDT) temperature, and J-R curves. Tensile tests were made in the three principal orientations and at four temperatures, ranging from room temperature to 550F. Charpy V-notch transition temperature curves were obtained in longitudinal, transverse, and short transverse orientations. J-R curves were made using four specimen sizes (1/2T, 1T, 2T, and 4T). The fracture mechanics-based evaluation method covered three test orientations and three test temperatures (80, 400, and 550F). However, the coverage of these variables was contingent upon the amount of material provided. Drop-weight NDT temperature was determined for the T-L orientation only. None of the heats of modified A302 grade B showed size effects of any consequence on the J-R curve behavior. Crack orientation effects were present, but none were severe enough to be reported as atypical. A test temperature increase from 180 to 550F produced the usual loss in J-R curve fracture toughness. Generic J-R curves and curve fits were generated to represent each heat of material. This volume deals with the evaluation of data and the discussion of technical findings. 8 refs., 18 figs., 8 tabs

Fracture toughness of China low activation martensitic (CLAM) steel at room temperature

Energy Technology Data Exchange (ETDEWEB)

Li, Kunfeng [University of Science and Technology of China, Hefei, Anhui 230027 (China); Institute of Nuclear Energy Safety Technology, Chinese Academy of Sciences, Hefei, Anhui 230031 (China); Liu, Shaojun, E-mail: shaojun.liu@fds.org.cn [Institute of Nuclear Energy Safety Technology, Chinese Academy of Sciences, Hefei, Anhui 230031 (China); Huang, Qunying [University of Science and Technology of China, Hefei, Anhui 230027 (China); Institute of Nuclear Energy Safety Technology, Chinese Academy of Sciences, Hefei, Anhui 230031 (China); Xu, Gang; Jiang, Siben [Institute of Nuclear Energy Safety Technology, Chinese Academy of Sciences, Hefei, Anhui 230031 (China)

2014-04-15

Highlights: • The fracture toughness of CLAM steel at room temperature is 417.9 kJ/m{sup 2} measured by unloading compliance method according to the ASTM E1820-11. • The fracture toughness of CLAM steel at room temperature can be calculated on the basis of the fractal dimensions measured under plane strain conditions. The calculated result and relative error for this experiment are 454.6 kJ/m{sup 2} and 8.78% respectively. • The calculation method could be used to estimate the fracture toughness of materials with analysis of the fracture surface. - Abstract: The fracture toughness (J{sub IC}) of China low activation martensitic (CLAM) steel was tested at room temperature through the compact tension specimen, the result is 417.9 kJ/m{sup 2}, which is similar to the JLF-1 at same experimental conditions. The microstructural observation of the fracture surface shows that the fracture mode is a typical ductile fracture. Meanwhile, the fracture toughness is also calculated on the basis of the fractal dimension and the calculated result is 454.6 kJ/m{sup 2}, which is consistent well with the experimental result. This method could be used to estimate the fracture toughness of materials by analyzing of the fracture surface.

Statistical evaluation of fracture characteristics of RPV steels in the ductile-brittle transition temperature region

International Nuclear Information System (INIS)

Kang, Sung Sik; Chi, Se Hwan; Hong, Jun Hwa

1998-01-01

The statistical analysis method was applied to the evaluation of fracture toughness in the ductile-brittle transition temperature region. Because cleavage fracture in steel is of a statistical nature, fracture toughness data or values show a similar statistical trend. Using the three-parameter Weibull distribution, a fracture toughness vs. temperature curve (K-curve) was directly generated from a set of fracture toughness data at a selected temperature. Charpy V-notch impact energy was also used to obtain the K-curve by a K IC -CVN (Charpy V-notch energy) correlation. Furthermore, this method was applied to evaluate the neutron irradiation embrittlement of reactor pressure vessel(RPV) steel. Most of the fracture toughness data were within the 95 percent confidence limits. The prediction of a transition temperature shift by statistical analysis was compared with that from the experimental data. (author)

Fracture toughness of Ceramic-Fiber-Reinforced Metallic-Intermetallic-Laminate (CFR-MIL) composites

International Nuclear Information System (INIS)

Vecchio, Kenneth S.; Jiang, Fengchun

2016-01-01

Novel Ceramic-Fiber-Reinforced-Metal-Intermetallic-Laminate (CFR-MIL) composites, Ti–Al 3 Ti–Al 2 O 3 –Al, were synthesized by reactive foil sintering in air. Microstructure controlled material architectures were achieved with continuous Al 2 O 3 fibers oriented in 0° and 90° layers to form fully dense composites in which the volume fractions of all four component phases can be tailored. Bend fracture specimens were cut from the laminate plates in divider orientation, and bend tests were performed to study the fracture behavior of CFR-MIL composites under three-point and four-point bending loading conditions. The microstructures and fractured surfaces of the CFR-MIL composites were examined using optical microscopy and scanning electron microscopy to establish a correlation between the fracture toughness, fracture surface morphology and microstructures of CFR-MIL composites. The fracture and toughening mechanisms of the CFR-MIL composites are also addressed. The present experimental results indicate that the fracture toughness of CFR-MIL composites determined by three- and four-point bend loading configurations are quite similar, and increased significantly compared to MIL composites without ceramic fiber reinforcement. The interface cracking behavior is related to the volume fraction of the brittle Al 3 Ti phase and residual ductile Al, but the fracture toughness values appear to be insensitive to the ratio of these two phases. The toughness appears to be dominated by the ductility/strength of the Ti layers and the strength and crack bridging effect of the ceramic fibers.

Fracture toughness of copper-base alloys for ITER applications: A preliminary report

Energy Technology Data Exchange (ETDEWEB)

Alexander, D.J.; Zinkle, S.J.; Rowcliffe, A.F. [Oak Ridge National Lab., TN (United States)

1997-04-01

Oxide-dispersion strengthened copper alloys and a precipitation-hardened copper-nickel-beryllium alloy showed a significant reduction in toughness at elevated temperature (250{degrees}C). This decrease in toughness was much larger than would be expected from the relatively modest changes in the tensile properties over the same temperature range. However, a copper-chromium-zirconium alloy strengthened by precipitation showed only a small decrease in toughness at the higher temperatures. The embrittled alloys showed a transition in fracture mode, from transgranular microvoid coalescence at room temperature to intergranular with localized ductility at high temperatures. The Cu-Cr-Zr alloy maintained the ductile microvoid coalescence failure mode at all test temperatures.

Dynamic fracture mechanics with electromagnetic force and its application to fracture toughness and testing

International Nuclear Information System (INIS)

Yagawa, G.; Yoshimura, S.

1986-01-01

This study is concerned with the application of the electromagnetic force to the determination of the dynamic fracture toughness of materials. Taken is an edge-cracked specimen which carries a transient electric current I and is simply supported in a uniform and steady magnetic field B. As a result of their interaction, the dynamic electromagnetic force occurs in the whole body of the specimen, which is then deformed to fracture in the opening mode of cracking. For the evaluation of dynamic fracture toughness, the extended J integral with the effects of the electromagnetic force and inertia is calculated using the dynamic finite-element method. To determine the dynamic crack-initiation point in the experiment, the electric potential method is used in the case of brittle fracture, and the electric potential and the J-R curve methods in the case of ductile fracture, respectively. Using these techniques, the dynamic fracture toughness values of nuclear pressure vessel steel A508 class 3 are evaluated over a wide temperature range. (author)

The effect of loading rate on ductile fracture toughness and fracture surface roughness

DEFF Research Database (Denmark)

Osovski, S.; Srivastava, Akhilesh Kumar; Ponson, L.

2015-01-01

The variation of ductile crack growth resistance and fracture surface roughness with loading rate is modeled under mode I plane strain, small scale yielding conditions. Three-dimensional calculations are carried out using an elastic-viscoplastic constitutive relation for a progressively cavitatin...

Prediction of fracture toughness temperature dependence applying neural network

Czech Academy of Sciences Publication Activity Database

Dlouhý, Ivo; Hadraba, Hynek; Chlup, Zdeněk; Šmída, T.

2011-01-01

Roč. 11, č. 1 (2011), s. 9-14 ISSN 1451-3749 R&D Projects: GA ČR(CZ) GAP108/10/0466 Institutional research plan: CEZ:AV0Z20410507 Keywords : brittle to ductile transition * fracture toughness * artificial neural network * steels Subject RIV: JL - Materials Fatigue, Friction Mechanics

Fracture toughness evaluation in the transition region of reactor pressure vessel steel

International Nuclear Information System (INIS)

Onizawa, K.; Suzuki, M.

1995-01-01

The fracture toughness (K jc and Jc) values at the cleavage fracture initiation in the transition region of a RPV steel were investigated using mainly precracked Charpy specimens. A conventional statistical approach and a fractographic study were applied to analyze the scatter of the fracture toughness values from precracked Charpy specimens. The material used was an ASTM A533B class 1 steel, which was designated as an IAEA correlation monitor material, JRQ. A lower bound transition curve of the fracture toughness for unirradiated condition was determined by the 5% confidence limit from the Weibull and fractographic analyses. The lower bound transition curve after irradiation was evaluated based on the statistics of unirradiated specimens. The results indicated that the shift of the fracture toughness transition curbe were somewhat larger than the Charpy 41J transition temperature. The parameters to determine the lower bound toughness such as the Weibull slope and the amount of ductile crack growth are discussed. The results are also compared with a model based on weakest link theory. (author). 12 refs, 12 figs, 5 tabs

Fracture toughness evaluation of Eurofer'97 by testing small specimens

International Nuclear Information System (INIS)

Serrano, M.; Fernandez, P.; Lapena, J.

2006-01-01

The Eurofer'97 is the structural reference material that will be tested in the ITER modules. Its metallurgical properties have been well characterized during the last years. However, more investigations related with the fracture toughness of this material are necessary because this property is one of the most important to design structural components and to study their integrity assessment. In the case of structural materials for fusion reactor the small specimen technology (SSTT) are being actively developed to investigate the fracture toughness among other mechanical properties. The use of small specimens is due to the small available irradiation volume of IFMIF and also due to the high fluence expected in the fusion reactor. The aim of this paper is to determine the fracture toughness of the Eurofer'97 steel by testing small specimens of different geometry in the ductile to brittle transition region, with the application of the Master Curve methodology, and to evaluate this method to assess the decrease in fracture toughness due to neutron irradiation. The tests and data analysis have been performed following the Master Curve approach included in the ASTM Standard E1921-05. Specimen size effect and comparison of the fracture toughness results with data available in the literature are also considered. (author)

A ductile fracture mechanics methodology for predicting pressure vessel and piping failure

International Nuclear Information System (INIS)

Landes, J.D.; Zhou, Z.

1991-01-01

This paper reports on a ductile fracture methodology based on one used more generally for the prediction of fracture behavior that was applied to the prediction of fracture behavior in pressure vessel and piping components. The model uses the load versus displacement record from a fracture toughness test to develop inputs for predicting the behavior of the structural component. The principle of load separation is used to convert the test record into two pieces of information, calibration functions which describe the structural deformation behavior and fracture toughness which describes the response of a crack-like flaw to the loading. These calibration functions and fracture toughness values which relate to the test specimen are then transformed to those appropriate to the structure. Often in this step computation procedures could be used but are not always necessary. The calibration functions and fracture for the structure are recombined to predict a load versus displacement behavior for the structure. The input for the model was generated from tests of compact specimen geometries; this geometry is often used for fracture toughness testing. The predictions were done for five model structures

Fracture toughness testing on ferritic alloys using the electropotential technique

International Nuclear Information System (INIS)

Huang, F.H.; Wire, G.L.

1981-01-01

Fracture toughness measurements as done conventionally require large specimens (5 x 5 x 2.5 cm) which would be prohibitively expensive to irradiate over the fluence and temperature ranges required for first wall design. To overcome this difficulty a single specimen technique for J intergral fracture toughness measurements on miniature specimens (1.6 cm OD x 0.25 cm thick) was developed. Comparisons with specimens three times as thick show that the derived J/sub 1c/ is constant, validating the specimen for first wall applications. The electropotential technique was used to obtain continuous crack extension measurements, allowing a ductile fracture resistence curve to be constructed from a single specimen. The irradiation test volume required for fracture toughness measurements using both miniature specimens and single specimen J measurements was reduced a factor of 320, making it possible to perform a systematic exploration of irradiation temperature and dose variables as required for qualification of HT-9 and 9Cr-1Mo base metal and welds for first wall application. Fracture toughness test results for HT-9 and 9Cr-1Mo from 25 to 539 0 C are presented to illustrate the single specimen technique

Determination of ASTM 1016 structural welded joints fracture toughness through J integral

International Nuclear Information System (INIS)

Martins, Geraldo de Paula; Villela, Jefferson Jose; Terra, Jose Lucio; Rabello, Emerson Giovani; Martins, Geraldo Antonio Scoralick; Carneiro, Jose Rubens Goncalves

2009-01-01

Fracture toughness is an important parameter for studies of materials behavior in nuclear and conventional industry. Crack propagation resistance is, in general, evaluate using one of the fracture mechanics parameters K IC , for the case of the materials that exhibits a linear elastic behavior, the CTOD (crack tip opening displacement) and J IC , the critical value of J Integral, for the case of materials with elastic-plastic behavior. On this work the fracture mechanics parameters of the ASTM 1016 structural steel welded joints were obtained, using the J Integral. Charpy V tests at several temperatures were also obtained, with the purpose to obtain the curves of ductile-brittle of the regions of the welded joints: Base Metal, (MB), and Melted Zone (MZ). The joints were welded by Gas Metal Arc Welding (GMAW) with V bevel for evaluation the MZ toughness properties. The tests were accomplished at temperatures varying from -100 deg C to 100 deg C using the technical of compliance variation for J IC determination, the critical value that defines the initial stable crack growth, that applies to brittle and ductile materials. The J Integral alternative specimens has square cross section 10mmX10mm, according ASTM E 1820, with notch localized respectively at the BM and MZ. After the tests, the specimens fractured were analyzed in a scanning microscopic electronic (SME) for verification of the fracture surface. The fractography of the specimens at elevated temperatures presented dimples at the region of stable crack growth, characteristic of ductile fracture. The results of J Integral and Charpy V presented a good correlation between these two parameters. From these correlations it can be concluded that in some applications, the use Charpy V energy to infer fracture toughness can be substitute the Integral J tests. (author)

The elasto plastic fracture mechanics in ductile metal sheets

International Nuclear Information System (INIS)

Khan, M.A.; Malik, M.N.; Naeem, A.; Haq, A.U.; Atkins, A.G.

1999-01-01

The crack initiation of propagation in ductile metal sheets are caused by various micro and macro changes taking place due to material properties, applied loads, shape of the indenter (tool geometry) and the environmental conditions. These microstructural failures are directly related to the atomic bonding, crystal lattices, grain boundary status, material flaws in matrix, inhomogeneities and anisotropy in the metal sheets. The Elasto-Plastic related energy based equations are applied to these Rigid Plastic materials to determine the onset of fracture in metal forming. The combined stress and strain criterion of a critical plastic work per unit volume is no more considered as a universal ductile fracture criterion, rather a critical plastic work per unit volume dependence on all sort of stresses (hydrostatic) are the required features for the sheet metal failure (fracture). In this present study, crack initiation and propagation are related empirically with fracture toughness and the application of the theory in industry to save energy. (author)

Fracture Anisotropy and Toughness in the Mancos Shale: Implications for crack-growth geometry

Science.gov (United States)

Chandler, M. R.; Meredith, P. G.; Brantut, N.; Crawford, B. R.

2013-12-01

The hydraulic fracturing of gas-shales has drawn attention to the fundamental fracture properties of shales. Fracture propagation is dependent on a combination of the in-situ stress field, the fracturing fluid and pressure, and the mechanical properties of the shale. However, shales are strongly anisotropic, and there is a general paucity of available experimental data on the anisotropic mechanical properties of shales in the scientific literature. The mode-I stress intensity factor, KI, quantifies the concentration of stress at crack tips. The Fracture Toughness of a linear elastic material is then defined as the critical value of this stress intensity factor; KIc, beyond which rapid catastrophic crack growth occurs. However, shales display significant non-linearity, which produces hysteresis during experimental cyclic loading. This allows for the calculation of a ductility coefficient using the residual displacement after successive loading cycles. From this coefficient, a ductility corrected Fracture Toughness value, KIcc can be determined. In the Mancos Shale this ductility correction can be as large as 60%, giving a Divider orientation KIcc value of 0.8 MPa.m0.5. Tensile strength and mode-I Fracture Toughness have been experimentally determined for the Mancos Shale using the Brazil Disk and Short-Rod methodologies respectively. The three principal fracture orientations; Arrester, Divider and Short-Transverse were all analysed. A significant anisotropy is observed in the tensile strength, with the Arrester value being 1.5 times higher than the Short-Transverse value. Even larger anisotropy is observed in the Fracture Toughness, with KIcc in the Divider and Arrester orientations being around 1.8 times that in the Short-Transverse orientation. For both tensile strength and fracture toughness, the Short-Transverse orientation, where the fracture propagates in the bedding plane in a direction parallel to the bedding, is found to have significantly lower values than

Fracture toughness of ultra high performance concrete by flexural performance

Directory of Open Access Journals (Sweden)

Manolova Emanuela

2016-01-01

Full Text Available This paper describes the fracture toughness of the innovative structural material - Ultra High Performance Concrete (UHPC, evaluated by flexural performance. For determination the material behaviour by static loading are used adapted standard test methods for flexural performance of fiber-reinforced concrete (ASTM C 1609 and ASTM C 1018. Fracture toughness is estimated by various deformation parameters derived from the load-deflection curve, obtained by testing simple supported beam under third-point loading, using servo-controlled testing system. This method is used to be estimated the contribution of the embedded fiber-reinforcement into improvement of the fractural behaviour of UHPC by changing the crack-resistant capacity, fracture toughness and energy absorption capacity with various mechanisms. The position of the first crack has been formulated based on P-δ (load- deflection response and P-ε (load - longitudinal deformation in the tensile zone response, which are used for calculation of the two toughness indices I5 and I10. The combination of steel fibres with different dimensions leads to a composite, having at the same time increased crack resistance, first crack formation, ductility and post-peak residual strength.

Development of ductile cast iron for spent fuel cask applications using fracture mechanics principles

International Nuclear Information System (INIS)

Ray, K.K.; Tiwari, S.; Hemlata Kumari; Mamta Kumari; Kumar, Hemant; Albert, S.K.; Bhaduri, A.K.

2016-01-01

The structure-property relations of ductile cast irons (DCIs) with varying Cu content and ~1 wt.% Ni has been investigated with an emphasis on examining their fracture toughness property towards the development of suitable materials for large volume containers for transport of spent fuel. The detailed microstructural characteristics, hardness, tensile and fracture toughness properties of three DCIs were assessed in as-cast and annealed conditions. Fracture toughness values were determined using both ball indentation (K BI ) and J-integral (KJ Ic ) test. The obtained results assist to infer that: (i) the amount of pearlite and nodule count increases with increased amount of Cu, (ii) the hardness and strength values increases whereas fracture toughness values marginally decreases with increased Cu content, and (iii) the magnitudes of K BI estimated using a proposed analysis are in good agreement with KJ Ic values for the as-cast materials. (author)

Fracture toughness of irradiated stainless steel alloys

International Nuclear Information System (INIS)

Mills, W.J.

1986-01-01

The postirradiation fracture toughness responses of Types 316 and 304 stainless steel (SS) wrought products, cast CF8 SS and Type 308 SS weld deposit were characterized at 427 0 C using J/sub R/-curve techniques. Fast-neutron irradiation of these alloys caused an order of magnitude reduction in J/sub c/ and two orders of magnitude reduction in tearing modulus at neutron exposures above 10 dpa, where radiation-induced losses in toughness appeared to saturate. Saturation J/sub c/ values for the wrought materials ranged from 28 to 31 kJ/m 2 ; the weld exhibited a saturation level of 11 kJ/m 2 . Maximum allowable flaw sizes for highly irradiated stainless steel components stressed to 90% of the unirradiated yield strength are on the order of 3 cm for the wrought material and 1 cm for the weld. Electron fractographic examination revealed that irradiation displacement damage brought about a transition from ductile microvoid coalescence to channel fracture, associated with local separation along planar deformation bands. The lower saturation toughness value for the weld relative to that for the wrought products was attributed to local failure of ferrite particles ahead of the advancing crack which prematurely initiated channel fracture

''Global and local approaches of fracture in the ductile to brittle regime of a low alloy steel''

International Nuclear Information System (INIS)

Renevey, S.

1998-01-01

The study is a contribution to the prediction of flow fracture toughness of low alloy steel and to a better knowledge of fracture behavior in the ductile to brittle transition region. Experiments were performed on a nozzle cut-off from a pressurized water reactor vessel made of steels A508C13 type steel. Axisymmetrical notched specimens were tested to study the fracture onset in a volume element while pre-cracked specimens were used to investigate cleavage fracture after stable crack growth. Systematic observations of fracture surfaces showed manganese sulfide inclusions (MnS) at cleavage sites or in the vicinity. The experimental results were used for modelling by the local approach to fracture. In a volume element the fracture is described by an original probabilistic model. This model is based on volume fraction distributions of MnS inclusions gathered in clusters and on the assumption of a competition without interaction between ductile and cleavage fracture modes. This model was applied to pre-cracked specimens (CT specimens). It is able to describe the scatter in the toughness after a small stable crack growth if a temperature effect on the cleavage stress is assumed. So, the modelling is able to give a lower bound of fracture toughness as a function of temperature. (author)

Effect of hydrogen on the fracture toughness of 17-4 PH stainless steel

International Nuclear Information System (INIS)

Capeletti, T.L.

1976-01-01

Fracture toughness (K/sub c/) of 17-4 PH stainless steel decreased significantly with increased hydrogen test pressure for a variety of heat treatment conditions: solution annealed, underaged, peak-aged, and overaged. Minimum toughness (13 MPa√m) was obtained with peak-aged samples tested in 69.5-MPa hydrogen; toughness was maximum (100 MPa√m) for samples tested in helium. Aging treatments increased the hardness from 28 R/sub c/ for solution-annealed material to 42 R/c/ for peak-aged material and correspondingly decreased the fracture toughness in high-pressure hydrogen (K/sub H/) from 31 to 13 MPa√m. However, increased hardness had no substantial effect on the K/sub c/ in helium. Fracture mechanism changed from predominantly ductile rupture in helium to cleavage in 69.5-MPa hydrogen, with mixed-mode fractures at lower hydrogen pressure (3.5-MPa). On the basis of these data, 17-4 PH stainless steel is not recommended for hydrogen service

The effect of the precipitation of coherent and incoherent precipitates on the ductility and toughness of high-strength steel

International Nuclear Information System (INIS)

Hamano, R.

1993-01-01

The effect of the coexistence of coherent and incoherent precipitates, such as M 2 C and NiAl, on the ductility and plane strain fracture toughness of 5 wt pct Ni-2 wt pct Al-based high-strength steels was studied. In order to disperse coherent and incoherent precipitates, the heat treatments were carried out as follows: (a) austenitizing at 1373 K, (b) tempering at 1023 or 923 K for dispersing the incoherent precipitates of M 2 C and NiAl, and then (c) aging at 843 K for 2.4 ks to disperse the coherent precipitate of NiAl into the matrix, which contains incoherent precipitates, such as M 2 C and NiAl. The results were obtained as follows: (a) when the strengthening precipitates consist of coherent ones, such as M 2 C and/or NiAl, the ductility and toughness are extremely low, and (b) when the strengthening precipitates consist of coherent and incoherent precipitates, such as M 2 C and NiAl, the ductility and fracture toughness significantly increase with no loss in strength. It is shown that the coexistence of coherent and incoherent precipitates increases homogeneous deformation, thus preventing local strain concentration and early cleavage cracking. Accordingly, the actions of coherent precipitates in strengthening the matrix and of incoherent precipitates in promoting, homogeneous deformation can be expected to increase both the strength and toughness of the material

Application of the RKR model for evaluating the fracture toughness of pressure vessel steel in the transition temperature region

International Nuclear Information System (INIS)

Yang, Won Jon; Huh, Moo Young; Lee, Bong Sang; Hong, Jun Hwa

2002-01-01

Fracture toughness of a SA 533 B-1 steel was characterized in ductile-brittle transition temperature region by means of a RKR-type model. The original RKR model has been used to predict the plane strain fracture toughness (K IC ) behaviors in lower shelf region by assuming two material parameters, ie, the critical fracture stress and the characteristic distance. In this study, the fracture surface of every specimen was thoroughly investigated using scanning electron microscope to locate the actual cleavage initiation and to measure the cleavage initiation distance (CID) from the initial crack. The local fracture stress (σ f * ) of material was determined from the elastic-plastic stress field at the measured cleavage initiation location in the notched and precracked specimen. The local fracture stress of the precracked specimens was much higher than that of the notched specimen. The measured CIDs were strongly dependent on the test temperature and also on the fracture toughness. Based on the observations, it is found that, in the RKR-type cleavage fracture models, the characteristic distance should not be treated as a constant material parameter in the ductile-brittle transition region where the cleavage initiation controls the overall fracture process

Single specimen fracture toughness determination procedure using instrumented impact test

International Nuclear Information System (INIS)

Rintamaa, R.

1993-04-01

In the study a new single specimen test method and testing facility for evaluating dynamic fracture toughness has been developed. The method is based on the application of a new pendulum type instrumented impact tester equipped with and optical crack mouth opening displacement (COD) extensometer. The fracture toughness measurement technique uses the Double Displacement Ratio (DDR) method, which is based on the assumption that the specimen is deformed as two rigid arms that rotate around an apparent centre of rotation. This apparent moves as the crack grows, and the ratio of COD versus specimen displacement changes. As a consequence the onset ductile crack initiation can be detected on the load-displacement curve. Thus, an energy-based fracture toughness can be calculated. In addition the testing apparatus can use specimens with the Double ligament size as compared with the standard Charpy specimen which makes the impact testing more appropriate from the fracture mechanics point of view. The novel features of the testing facility and the feasibility of the new DDR method has been verified by performing an extensive experimental and analytical study. (99 refs., 91 figs., 27 tabs.)

Effect of Temperature on the Fracture Toughness of Hot Isostatically Pressed 304L Stainless Steel

OpenAIRE

Cooper, Adam J.; Sherry, Andrew

2018-01-01

Herein, we have performed J-Resistance multi-specimen fracture toughness testing of hot isostatically pressed (HIP’d) and forged 304L austenitic stainless steel, tested at elevated (300 °C) and cryogenic (− 140 °C) temperatures. The work highlights that although both materials fail in a pure ductile fashion, stainless steel manufactured by HIP displays a marked reduction in fracture toughness, defined using J0.2BL, when compared to equivalently graded forged 304L, which is relatively constant...

J/sub 1c/ fracture toughness transition behavior of HT-9

International Nuclear Information System (INIS)

Huang, F.H.

1984-01-01

Small compact tension specimens of two heats of HT-9 were tested at temperatures ranging from room temperature to -192 0 C. The ductile-brittle transition toughness of HT-9 was evaluated using the J-integral approach. There were two loading rates of 2.1 x 10 -5 m/s and 3.2 x 10 -2 m/s. The ductile-brittle transition temperatures of HT-9 (number 1 heat) tested at 2.1 x 10 -5 m/s and HT-9 (number 2 heat) tested at 3.2 x 10 -2 m/s were found to be -60 and -10 0 C, respectively. Results showed the fracture toughness of the former was not sensitive to loading rate and the lower shelf toughness decreased with temperature to a J/sub 1c/ value of 5 kJ/m 2 at -190 0 C. Furthermore, the values of J/sub 1c/ were valid since the thickness of the test specimens was well above the thickness criterion

Why ductile fracture mechanics

International Nuclear Information System (INIS)

Ritchie, R.O.

1983-01-01

Until recently, the engineering application of fracture mechanics has been specific to a description of macroscopic fracture behavior in components and structural parts which remain nominally elastic under loading. While this approach, termed linear elastic fracture mechanics, has been found to be invaluable for the continuum analysis of crack growth in brittle and high strength materials, it is clearly inappropriate for characterizing failure in lower strength ductile alloys where extensive inelastic deformation precedes and accompanies crack initiation and subsequent propagation. Accordingly, much effort has been devoted in recent years toward the development of nonlinear or ductile fracture mechanics methodology to characterize fracture behavior under elastic/plastic conditions; an effort which has been principally motivated by problems in nuclear industry. In this paper, the concepts of ductile (elastic/plastic) fracture mechanics are introduced and applied to the problem of both stationary and nonstationary cracks. Specifically, the limitations inherent in this approach are defined, together with a description of the microstructural considerations and applications relevant to the failure of ductile materials by fracture, fatigue, and creep

Determination of slip systems and their relation to the high ductility and fracture toughness of the B2 DyCu intermetallic compound

International Nuclear Information System (INIS)

Cao, G.H.; Shechtman, D.; Wu, D.M.; Becker, A.T.; Chumbley, L.S.; Lograsso, T.A.; Russell, A.M.; Gschneidner, K.A.

2007-01-01

DyCu single crystals with CsCl-type B2 structure were tensile tested at room temperature. Slip trace analysis shows that the primary slip system in DyCu with a tensile axis orientation of is {1 1 0} and the critical resolved shear stress for {1 1 0} slip is 18 MPa. Slip traces were also observed from a secondary slip system, {1 1 0} , and this slip system appears to be a key contributor to the previously reported high ductility and high fracture toughness of polycrystalline DyCu. Transmission electron microscopy determinations of the Burgers vectors of dislocations in tensile tested specimens revealed and dislocations, with -type dislocations being more abundant. The implications of these findings for the understanding of the mechanical properties of DyCu and the large family of ductile rare earth B2 intermetallics are discussed

The dose dependence of fracture toughness Of F82H steel

Energy Technology Data Exchange (ETDEWEB)

Sokolov, M. [Oak Ridge National Laboratory, Materials Science and Technology Div., TN (United States); Tanigawa, H.; Ando, M.; Shiba, K. [Japan Atomic Energy Agency, Tokai-mura, Naga-gun, Ibaraki-ken (Japan); Odette, G. [UCSB, Santa-Barbara, Dept. of Mechanical Engineering UCSB, AK (United States); Hirose, T. [Blanket Engineering Group, Japan Atomic Energy Agency, Naka, Ibaraki (Japan); Klueh, R.L. [Oak Ridge Noational Laboratory, TN (United States)

2007-07-01

Full text of publication follows: The ferritic-martensitic steel F82H is a primary candidate low-activation material for fusion applications, and it is being investigated in the joint U.S. Department of Energy-Japan Atomic Energy Agency. As a part of this program, several capsules containing fracture toughness specimens were irradiated in High-Flux Isotope Reactor. These specimens were irradiated to a wide range of doses from 3.5 to 25 dpa. The range of irradiation temperature was from 250 deg. C to 500 deg. C. This paper summarizes the changes in fracture toughness transition temperature and decrease in the ductile fracture toughness as result of various irradiation conditions. It is shown that in the 3.5 to 25 dpa dose range, irradiation temperature plays the key rote in determination of the shift of the transition temperature. Highest embrittlement observed at 250 deg.C and the lowest at 500 deg. C. At a given irradiation temperature, shift of the fracture toughness transition temperature increases slightly with dose within the studied dose range. It appears that main gain in transition temperature shift occurred during initial {approx}5 dpa of irradiation. The present data are compared to the available published trends. (authors)

Large-scale simulation of ductile fracture process of microstructured materials

International Nuclear Information System (INIS)

Tian Rong; Wang Chaowei

2011-01-01

The promise of computational science in the extreme-scale computing era is to reduce and decompose macroscopic complexities into microscopic simplicities with the expense of high spatial and temporal resolution of computing. In materials science and engineering, the direct combination of 3D microstructure data sets and 3D large-scale simulations provides unique opportunity for the development of a comprehensive understanding of nano/microstructure-property relationships in order to systematically design materials with specific desired properties. In the paper, we present a framework simulating the ductile fracture process zone in microstructural detail. The experimentally reconstructed microstructural data set is directly embedded into a FE mesh model to improve the simulation fidelity of microstructure effects on fracture toughness. To the best of our knowledge, it is for the first time that the linking of fracture toughness to multiscale microstructures in a realistic 3D numerical model in a direct manner is accomplished. (author)

Effect of Temperature on the Fracture Toughness of Hot Isostatically Pressed 304L Stainless Steel

Science.gov (United States)

Cooper, A. J.; Brayshaw, W. J.; Sherry, A. H.

2018-03-01

Herein, we have performed J- Resistance multi-specimen fracture toughness testing of hot isostatically pressed (HIP'd) and forged 304L austenitic stainless steel, tested at elevated (300 °C) and cryogenic (- 140 °C) temperatures. The work highlights that although both materials fail in a pure ductile fashion, stainless steel manufactured by HIP displays a marked reduction in fracture toughness, defined using J 0.2BL, when compared to equivalently graded forged 304L, which is relatively constant across the tested temperature range.

Friction weld ductility and toughness as influenced by inclusion morphology

International Nuclear Information System (INIS)

Eberhard, B.J.; Schaaf, B.W. Jr.; Wilson, A.D.

1983-01-01

Friction welding consistently provides high strength, freedom from fusion defects, and high productivity. However, friction welds in carbon steel exhibit impact toughness and bend ductility that are significantly lower than that of the base metal. The inclusion content and morphology were suspected to be major contributors to the reduction in weld ductility. For this reason, four electric furnace steels - three types of ASTM A516 Grade 70, and an ASTM A737 Grade B steel - were investigated. Friction welds were made by both the inertia and direct drive process variations and the welds evaluated. It was shown that friction welds of inclusion-controlled steels exhibited much improved toughness and bend ductility were demonstrated. Upper shelf impact energy was equivalent to or greater than that of the base metal in the short transverse direction. The transition temperature range for all four materials was shifted to higher temperatures for both types of friction welds. Under the conditions of this test, the direct drive friction welds showed a greater shift than the inertia friction welds. The ductility and toughness of welds in A737 Grade B steel were superior to welds in A516 Grade 70 steels, reflecting the superior properties of the base metal. Welds of the A737 material had usable Charpy V-notch impact toughness of 20 to 30 ft-lb (27 to 41 J) at temperatures as low as -40 0 F (-40 0 C). All the welds had an acicular structure. The differences in properties between the inertia and direct drive friction welds appear associated with microstructural variations. These variations resulted from the different heat inputs and cooling rates of the two process variations were demonstrated. The beneficial effects of inclusion control on toughness and ductility. In addition, it also indicates that additional improvements may be attainable through control of the as-welded microstructure by process manipulation

Fracture toughness of a welded super duplex stainless steel

Energy Technology Data Exchange (ETDEWEB)

Pilhagen, Johan, E-mail: pilhagen@kth.se [Department of Materials Science and Engineering, KTH Royal Institute of Technology, Stockholm (Sweden); Sieurin, Henrik [Scania CV AB, Södertälje (Sweden); Sandström, Rolf [Department of Materials Science and Engineering, KTH Royal Institute of Technology, Stockholm (Sweden)

2014-06-01

Fracture toughness testing was conducted on standard single-edge notched bend bar specimens of base and weld metal. The material was the SAF 2906 super duplex stainless steel. The aim was to evaluate the susceptibility for brittle failure at sub-zero temperatures for the base and weld metal. The base metal was tested between −103 and −60 °C and was evaluated according to the crack-tip opening displacement method. The fracture event at and below −80 °C can be described as ductile until critical cleavage initiation occurs, which caused unstable failure of the specimen. The welding method used was submerged arc welding with a 7 wt% nickel filler metal. The welded specimens were post-weld heat treated (PWHT) at 1100 °C for 20 min and then quenched. Energy-dispersive X-ray spectroscopy analysis showed that during PWHT substitutional element partitioning occurred which resulted in decreased nickel content in the ferrite. The PWHT weld metal specimens were tested at −72 °C. The fracture sequence was critical cleavage fracture initiation after minor crack-tip blunting and ductile fracture.

Fracture Toughness Evaluation of Kori-1 RPV Beltline Weld for a Long-Term Operation

International Nuclear Information System (INIS)

Lee, Bong-Sang; Kim, Min-Chul; Ahn, Sang-Bok; Kim, Byung-Chul; Hong, Jun-Hwa

2007-01-01

Irradiation embrittlement of RPV (reactor pressure vessel) material is the most important aging issue for a long-term operation of nuclear power plants. KORI unit 1, which is the first PWR in Korea, is approaching its initial licensing life of 30 years. In order to operate the reactor for another 10 years and more, it should be demonstrated that the irradiation embrittlement of the reactor will be adequately managed by ensuring that the fracture toughness properties have a certain level of the safety margin. The current regulation requires Charpy V-notch impact data through conventional surveillance tests. It is based on the assumption that Charpy impact test results are well correlated with the fracture toughness properties of many engineering steels. However, Charpy V-notch impact data may not be adequate to estimate the fracture toughness of certain materials, such as Linde 80 welds. During the last decade, a tremendous number of fracture toughness data on many RPV steels have been produced in accordance with the new standard test method, the so-called master curve method. ASTM E1921 represents a revolutionary advance in characterizing fracture toughness of RPV steels, since it permits establishing the ductile to brittle transition portion of the fracture toughness curve with direct measurements on a relatively small number of relatively small specimens, such as pre-cracked Charpy specimens. Actual fracture toughness data from many different RPV steels revealed that the Charpy test estimations are generally conservative with the exception of a few cases. Recent regulation codes in USA permit the master curve fracture toughness methodology in evaluating an irradiation embrittlement of commercial nuclear reactor vessels

Dynamic Fracture Initiation Toughness at Elevated Temperatures With Application to the New Generation of Titanium Aluminide Alloys. Chapter 8

Science.gov (United States)

Shazly, Mostafa; Prakash, Vikas; Draper, Susan; Shukla, Arun (Editor)

2006-01-01

Recently, a new generation of titanium aluminide alloy, named Gamma-Met PX, has been developed with better rolling and post-rolling characteristics. I'revious work on this alloy has shown the material to have higher strengths at room and elevated temperatures when compared with other gamma titanium aluminides. In particular, this new alloy has shown increased ductility at elevated temperatures under both quasi-static and high strain rate uniaxial compressive loading. However, its high strain rate tensile ductility at room and elevated temperatures is limited to approx. 1%. In the present chapter, results of a study to investigate the effects of loading rate and test temperature on the dynamic fracture initiation toughness in Gamma-Met PX are presented. Modified split Hopkinson pressure bar was used along with high-speed photography to determine the crack initiation time. Three-point bend dynamic fracture experiments were conducted at impact speeds of approx. 1 m/s and tests temperatures of up-to 1200 C. The results show that thc dynamic fracture initiation toughness decreases with increasing test temperatures beyond 600 C. Furthermore, thc effect of long time high temperature air exposure on the fracture toughness was investigated. The dynamic fracture initiation toughness was found to decrease with increasing exposure time. The reasons behind this drop are analyzed and discussed.

Fracture mechanics aspects in the safe design of ductile iron shipping and storage containers

International Nuclear Information System (INIS)

Sappok, M.; Bounin, D.

1996-01-01

Containers made of ductile cast iron provide a safe method for transport of radioactive material. Contrary to widespread opinion ductile cast iron is a very tough material and can be manufactured in heavy sections. The containers are designed to withstand the very high impact loads of accidents like free drops onto unyielding targets. The design is based on postulated undetected crack-like flaws at the highest stressed location. Design must show that applied stress intensities are smaller than fracture toughness and no crack initiation and therefore also no crack propagation can occur. The design procedure followed in this paper is given in a new guideline still being drafted by the International Atomic Energy Agency

Characterization by notched and precracked Charpy tests of the in-service degradation of RPV steel fracture toughness

International Nuclear Information System (INIS)

Fabry, A.

1997-01-01

The current engineering and regulatory practice to estimate fracture toughness safety margins for nuclear reactor pressure vessels (RPVs) relies heavily on the CVN impact test. Techniques to estimate in-service toughness degradation directly using a variety of precracked specimens are under development worldwide. Emphasis is on their miniaturization. In the nuclear context, it is essential to address many issues such as representativity of the surveillance programs with respect to the vessel in terms of materials and environment, transferability of test results to the structure (constraint and size effects), lower bound toughness certification, creadibility relative to trends of exising databases. An enhanced RPV surveillance strategy in under development in Belgium. It combines state-of-the-art micromechanical and damage modelling to the evaluation of CVN load-deflection signals, tensile stress-strain curves and slow-bend tests of reconstituted precracked Charpy specimens. A probabilistic micromechanical model has been established for static and dynamic transgranular cleavage initiation fracture toughness in the ductile-brittle transition temperature range. This model allows to project toughness bounds for any steel embrittlement condition from the corresponding CVN and static tensile properties, using a single scaling factor defined by imposing agreement with toughness tests in a single condition. The outstanding finding incorporated by this toughness transfer model is that the microcleavage fracture stress is affected by temperature in the ductile-brittle transition and that this influence is strongly correlated to the flow stress: this explains the shape of the K Ic n K Id temperature curves as well as the actual magnitude of the strain rate and irradiation effects. Furthermore, CVN crack arrest loads and fracture appearance are also taken advantage of in order to estimate K Ia degradation. Finally, the CVN-tensile load-temperature diagram provides substantial

Effect of inclusion density on ductile fracture toughness and roughness

DEFF Research Database (Denmark)

Srivastava, Akhilesh Kumar; Ponson, L.; Osovski, S.

2014-01-01

Three dimensional calculations of ductile fracture under mode I plane strain, small scale yielding conditions are carried out using an elastic-viscoplastic constitutive relation for a progressively cavitating solid with two populations of void nucleating second phase particles. Larger inclusions...... that result in void nucleation at an early stage are modeled discretely while smaller particles that require large strains to nucleate voids are homogeneously distributed. Full field solutions are obtained for eight volume fractions, ranging from 1% to 19%, of randomly distributed larger inclusions. For each...... volume fraction calculations are carried out for seven random distributions of inclusion centers. Crack growth resistance curves and fracture surface roughness statistics are calculated using standard procedures. The crack growth resistance is characterized in terms of both JIC and the tearing modulus TR...

Small Scale Yielding Correction of Constraint Loss in Small Sized Fracture Toughness Test Specimens

International Nuclear Information System (INIS)

Kim, Maan Won; Kim, Min Chul; Lee, Bong Sang; Hong, Jun Hwa

2005-01-01

Fracture toughness data in the ductile-brittle transition region of ferritic steels show scatter produced by local sampling effects and specimen geometry dependence which results from relaxation in crack tip constraint. The ASTM E1921 provides a standard test method to define the median toughness temperature curve, so called Master Curve, for the material corresponding to a 1T crack front length and also defines a reference temperature, T 0 , at which median toughness value is 100 MPam for a 1T size specimen. The ASTM E1921 procedures assume that high constraint, small scaling yielding (SSY) conditions prevail at fracture along the crack front. Violation of the SSY assumption occurs most often during tests of smaller specimens. Constraint loss in such cases leads to higher toughness values and thus lower T 0 values. When applied to a structure with low constraint geometry, the standard fracture toughness estimates may lead to strongly over-conservative estimates. A lot of efforts have been made to adjust the constraint effect. In this work, we applied a small-scale yielding correction (SSYC) to adjust the constraint loss of 1/3PCVN and PCVN specimens which are relatively smaller than 1T size specimen at the fracture toughness Master Curve test

Application of local approach to quantitative prediction of degradation in fracture toughness of steels due to pre-straining and irradiation

International Nuclear Information System (INIS)

Miyata, T.; Tagawa, T.

1996-01-01

Degradation of cleavage fracture toughness for low carbon steels due to pre-straining and irradiation was investigated on the basis of the local fracture criterion approach. Formulation of cleavage fracture toughness through the statistical modelling proposed by BEREMIN has been simplified by the present authors to the expression involving yield stress and cleavage fracture stress of materials. A few percent pre-strain induced by cold rolling deteriorates significantly the cleavage fracture toughness. Ductile-brittle transition temperature is increased to more than 70 C higher by 8% straining in 500 MPa class high strength steel. Quantitative prediction of degradation has been successfully examined through the formulation of the cleavage fracture toughness. Analytical and experimental results indicate that degradation in toughness is caused by the increase of flow stress in pre-strained materials. Quantitative prediction of degradation of toughness due to irradiation has been also examined for the past experiments on the basis of the local fracture criterion approach. Analytical prediction from variance of yield stress by irradiation is well consistent with the experimental results. (orig.)

Designing tough and fracture resistant polypropylene/multi wall carbon nanotubes nanocomposites by controlling stereo-complexity and dispersion morphology

International Nuclear Information System (INIS)

Das, Dibyendu; Satapathy, Bhabani K.

2014-01-01

Highlights: • New pathway to improve dispersion and toughness by tacticity modification. • >330% toughness enhancement in PP/MWCNT nanocomposites with stereo-complex PP. • Prominent dispersion and distribution morphology due to matrix stereocomplexity. • Tacticity induced “Semi-ductile-to-tough-to-quasi-brittle” transitions in the PP/MWCNT. • Two-fold reduced steady state CTOD rate in i-PP+s-PP/ MWCNT nanocomposites. - Abstract: A remarkable toughness enhancement (>330%) of multi wall carbon nanotubes (MWCNT) filled stereo-complex polypropylene (PP) matrix i.e. blend of isotactic-PP and syndiotactic-PP (70:30) with differences in stereo-regularity has been observed. The enhancement has been correlated to quantifiable morphological parameters such as free-space lengths concerning dispersion and relatively greater reduction in crystallite size/lamellar thickness. Systematic analysis of glass transition data and estimation of multi wall carbon nanotubes induced reduction in interfacial polymer chain immobilization reiterates susceptibility of polymer segments to ready-mobility. The extent of toughening has quantitatively been analyzed by fracture-energy partitioning, essential work of fracture (EWF), approach enabling the detection of a “semi-ductile-to-tough-to-quasi-brittle” transition in the MWCNT filled stereo-complex polypropylene. Real-time fracture kinetics analysis revealed toughening mechanism to be primarily blunting-assisted; an aspect also corroborated by extensive plastic flow without much energy dissipation in the inner fracture process zone. Thus the study establishes a new pathway of tacticity-defined matrix modification to toughen nanocomposites

Evaluation of fracture toughness for metal/ceramics composite materials by means of miniaturized specimen technique

International Nuclear Information System (INIS)

Saito, Masahiro; Takahashi, Hideaki; Jeong, Hee-Don; Kawasaki, Akira; Watanabe, Ryuzo

1991-01-01

In order to evaluate fracture strength for Y 2 O 3 -ZrO 2 , 3 mol% Y 2 O 3 -ZrO 2 (PSZ)/SUS 304 composite materials, Macor as a machinable ceramics and comercially available ceramics (SiC, Si 3 N 4 , PSZ, Al 2 O 3 ), fracture toughness tests were carried out by use of RCT or bending specimens. On the other hand, the fracture strength of these materials was evaluated and inspected the correlation between fracture toughness and fracture stress of small punch (SP) or modified small punch (MSP) test data to predict the fracture toughness value by using miniaturized specimens. Characteristic of the MSP testing method is the ability to evaluate elastic modulus (Young's modulus), fracture strength, yield strength, fracture strain, and fracture energy, etc., with high accuracy and good reproducibility for brittle materials. For a series of metal/ ceramics composites which from ductile to brittle, this paper clarified clear the applicable range for SP and MSP testing methods, which suggested that the simultaneous use of SP and MSP test methods can evaluate the fracture strength of metal/ ceramics composites. (author)

Fracture toughness of the F-82H steel-effect of loading modes, hydrogen, and temperature

International Nuclear Information System (INIS)

Li, H.-X.; Jones, R.H.; Hirth, J.P.; Gelles, D.S.

1996-01-01

The effects of loading mode, hydrogen, and temperature on fracture toughness and tearing modulus were examined for a ferritic/martensitic steel (F-82H). The introduction of a shear load component, mode III, significantly decreased the initiation and propagation resistance of cracks compared to the opening load, mode I, behavior. Mode I crack initiation and propagation exhibited the highest resistance. A minimum resistance occurred when the mode I and mode III loads were nearly equal. The presence of 4 wppm hydrogen decreased the cracking resistance compared to behavior without H regardless of the loading mode. The minimum mixed-mode fracture toughness with the presence of hydrogen was about 30% of the hydrogen-free mode I fracture toughness. The mixed-mode toughness exhibited a lesser sensitivity to temperature than the mode I toughness. The J IC value was 284 kJ/m 2 at room temperature, but only 60 kJ/m 2 at -55 C and 30 kJ/m 2 at -90 C. The ductile to brittle transition temperature (DBTT) was apparently higher than -55 C. (orig.)

Influence of grain boundaries on the fracture toughness of tungsten alloys

International Nuclear Information System (INIS)

Gludovatz, B.; Faleschini, M.; Pippan, R.; Hoffmann, A.

2007-01-01

Full text of publication follows: Tungsten and tungsten alloys are possible candidates for future fusion reactors because of their high melting points, high thermal conductivity and their high erosion resistance. Since these materials have a body-centered cubic (bcc) structure, they show a typical change in fracture behaviour from brittle at low temperatures to ductile at high temperatures. For that reason the fracture behaviour of pure tungsten (W), potassium doped tungsten (AKS) and tungsten with 1 wt% La 2 O 3 (WL10) was studied, taking into account the influence of temperature and fabrication condition. Especially AKS has been studied to investigate the longitudinal splitting of the AKS-wires, the crack propagation direction with the lowest fracture toughness. This alloy subjected to intense deformation leads to a material with an elongated grain structure after recrystallization because of the potassium bubbles. Fracture toughness has been investigated by means of 3-point bending (3PB) specimens, double cantilever beam (DCB) specimens and compact tension (CT) specimens. Tests were performed in the range -196 deg. C to more than 1000 deg. C. Though all these materials show an expected increase in fracture toughness with increasing temperature, influences like texture, chemical composition, grain boundary segregation and dislocation density seem to have an extreme influence on the obtained results. These influences can especially be seen in the fracture behaviour and morphology, where two kinds of fracture can occur: on one hand the trans-crystalline and on the other hand the intercrystalline fracture. Therefore techniques like electron backscatter diffraction, auger electron spectroscopy and X-ray line profile analysis were used to determine the parameter influencing fracture toughness. Also new testing techniques have been devised and successfully applied. Additional tests like an 'in-situ EBSD' technique for investigating the formation of dislocations during

Fracture and fatigue considerations in the development of ductile-phase reinforced intermetallic-matrix composites

International Nuclear Information System (INIS)

Venkateswara Rao, K.T.; Ritchie, R.O.

1994-01-01

The salient microstructural factors influencing fracture and fatigue-crack growth resistance of ductile-particle reinforced intermetallic-matrix composites at ambient temperature are reviewed through examples from the Nb/MoSi 2 , TiNb/TiAl, Nb/TiAl and Nb/Nb 3 Al systems; specific emphasis is placed on properties and morphology of the reinforcement and its interfacial properties with the matrix. It is shown that composites must be fabricated with a high aspect ratio ductile-reinforcement morphology in order to promote crack-particle interception and resultant crack bridging for improved fracture and fatigue properties. Concurrently, however, the ductile phases have contrasting effects on crack growth under monotonic vs. cyclic loading suggesting that composite microstructures tailored for optimal toughness may not necessarily yield optimal fatigue resistance. Perspectives for the future development of damage-tolerant intermetallic-composite microstructures are discussed

Fracture toughness of irradiated beryllium

International Nuclear Information System (INIS)

Beeston, J.M.

1978-01-01

The fracture toughness of nuclear grade hot-pressed beryllium upon irradiation to fluences of 3.5 to 5.0 x 10 21 n/cm 2 , E greater than 1 MeV, was determined. Procedures and data relating to a round-robin test contributing to a standard ASTM method for unirradiated beryllium are discussed in connection with the testing of irradiated specimens. A porous grade of beryllium was also irradiated and tested, thereby enabling some discrimination between the models for describing the fracture toughness behavior of porous beryllium. The fracture toughness of unirradiated 2 percent BeO nuclear grade beryllium was 12.0 MPa m/sup 1 / 2 /, which was reduced 60 percent upon irradiation at 339 K and testing at 295 K. The fracture toughness of a porous grade of beryllium was 13.1 MPa m/sup 1 / 2 /, which was reduced 68 percent upon irradiation and testing at the same conditions. Reasons for the reduction in fracture toughness upon irradiation are discussed

Designing molecular structure to achieve ductile fracture behavior in a stiff and strong 2D polymer, "graphylene".

Science.gov (United States)

Sandoz-Rosado, E; Beaudet, T D; Balu, R; Wetzel, E D

2016-06-07

As the simplest two-dimensional (2D) polymer, graphene has immensely high intrinsic strength and elastic stiffness but has limited toughness due to brittle fracture. We use atomistic simulations to explore a new class of graphene/polyethylene hybrid 2D polymer, "graphylene", that exhibits ductile fracture mechanisms and has a higher fracture toughness and flaw tolerance than graphene. A specific configuration of this 2D polymer hybrid, denoted "GrE-2" for the two-carbon-long ethylene chains connecting benzene rings in the inherent framework, is prioritized for study. MD simulations of crack propagation show that the energy release rate to propagate a crack in GrE-2 is twice that of graphene. We also demonstrate that GrE-2 exhibits delocalized failure and other energy-dissipating fracture mechanisms such as crack branching and bridging. These results demonstrate that 2D polymers can be uniquely tailored to achieve a balance of fracture toughness with mechanical stiffness and strength.

Characterization by notched and precracked Charpy tests of the in-service degradation of RPV steel fracture toughness

Energy Technology Data Exchange (ETDEWEB)

Fabry, A.

1997-01-01

The current engineering and regulatory practice to estimate fracture toughness safety margins for nuclear reactor pressure vessels (RPVs) relies heavily on the CVN impact test. Techniques to estimate in-service toughness degradation directly using a variety of precracked specimens are under development worldwide. Emphasis is on their miniaturization. In the nuclear context, it is essential to address many issues such as representativity of the surveillance programs with respect to the vessel in terms of materials and environment, transferability of test results to the structure (constraint and size effects), lower bound toughness certification, creadibility relative to trends of exising databases. An enhanced RPV surveillance strategy in under development in Belgium. It combines state-of-the-art micromechanical and damage modelling to the evaluation of CVN load-deflection signals, tensile stress-strain curves and slow-bend tests of reconstituted precracked Charpy specimens. A probabilistic micromechanical model has been established for static and dynamic transgranular cleavage initiation fracture toughness in the ductile-brittle transition temperature range. This model allows to project toughness bounds for any steel embrittlement condition from the corresponding CVN and static tensile properties, using a single scaling factor defined by imposing agreement with toughness tests in a single condition. The outstanding finding incorporated by this toughness transfer model is that the microcleavage fracture stress is affected by temperature in the ductile-brittle transition and that this influence is strongly correlated to the flow stress: this explains the shape of the K{sub Ic}n K{sub Id} temperature curves as well as the actual magnitude of the strain rate and irradiation effects. Furthermore, CVN crack arrest loads and fracture appearance are also taken advantage of in order to estimate K{sub Ia} degradation. Finally, the CVN-tensile load-temperature diagram

Dislocation dynamics modelling of the ductile-brittle-transition

International Nuclear Information System (INIS)

Hennecke, Thomas; Haehner, Peter

2009-01-01

Many materials like silicon, tungsten or ferritic steels show a transition between high temperature ductile fracture with stable crack grow and high deformation energy absorption and low temperature brittle fracture in an unstable and low deformation mode, the ductile-brittle-transition. Especially in steels, the temperature transition is accompanied by a strong increase of the measured fracture toughness over a certain temperature range and strong scatter in the toughness data in this transition regime. The change in fracture modes is affected by dynamic interactions between dislocations and the inhomogeneous stress fields of notches and small cracks. In the present work a dislocation dynamics model for the ductile-brittle-transition is proposed, which takes those interactions into account. The model can explain an increase with temperature of apparent toughness in the quasi-brittle regime and different levels of scatter in the different temperature regimes. Furthermore it can predict changing failure sites in materials with heterogeneous microstructure. Based on the model, the effects of crack tip blunting, stress state, external strain rate and irradiation-induced changes in the plastic flow properties can be discussed.

Correlation of microstructure and fracture toughness of advanced 9Cr/CrMoV dissimilarly welded joint

Energy Technology Data Exchange (ETDEWEB)

Guo, Qian [Shanghai Key Laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Lu, Fenggui, E-mail: Lfg119@sjtu.edu.cn [Shanghai Key Laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Liu, Xia [Shanghai Turbine Plant of Shanghai Electric Power Generation Equipment Co. Ltd., Shanghai 200240 (China); Yang, Renjie [Shanghai Turbine Works Company, Shanghai 200240 (China); Cui, Haichao [Shanghai Key Laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Gao, Yulai, E-mail: ylgao@shu.edu.cn [State Key Laboratory of Advanced Special Steels, Shanghai University, Shanghai 200072 (China)

2015-06-25

In this paper, the fracture toughness and the related microstructure characteristics of dissimilarly welded joint manufactured by advanced 9Cr and CrMoV steels were systematically investigated. The dissimilarly welded joint was fabricated by narrow gap submerged arc welding (NG-SAW) applying multi-layer and multi-pass technique. Fracture toughness, as one of the most important property to assess the reliability of welded joint, was studied for different regions including CrMoV base metal (CrMoV-BM), heat affected zone (HAZ) of CrMoV side (CrMoV-HAZ), weld metal (WM), heat affected zone of 9Cr side (9Cr-HAZ) and 9Cr base metal (9Cr-BM). It was found that the fracture toughness of CrMoV-BM, CrMoV-HAZ and WM was better than that of 9Cr-HAZ and 9Cr-BM. In order to illustrate these results, the microstructure of the whole welded joint was observed by optical microscope (OM), scanning electron microscope (SEM) and transmission electron microscope (TEM) detailedly. It was found that the fine high-temperature tempered martensite and bainite in WM, CrMoV-BM and CrMoV-HAZ contribute to the higher fracture toughness, while lower fracture toughness for 9Cr-BM and HAZ was caused by coarse tempered lath-martensite. Furthermore, the fracture morphology showed that ductile fracture occurred in WM and CrMoV side, while brittle fracture appeared in BM and HAZ of 9Cr side.

Use of miniaturized compact tension specimens for fracture toughness measurements in the upper shelf regime. Electrabel/Tractebel-SCK-CEN Convention 2004 Task 1.1.4/2

International Nuclear Information System (INIS)

Lucon, E.; Scibetta, M.; Chaouadi, R.; Walle, E. van

2005-04-01

In the nuclear field, the importance of direct fracture toughness measurements on RPV materials has been nowadays widely recognized, as opposed to Charpy-based estimations. However, sample dimensions have to be kept small in order to optimize the use of available material (often in the form of previously broken Charpy specimens) or, in the case of new irradiations, make effective use of the limited space available inside irradiation facilities. One of the most appealing geometries for fracture toughness measurements is the miniature Compact Tension specimen, MC(T), which has the following dimensions: B = 4.15 mm, W = 8.3 mm, cross section 10 x 10 mm 2 . Four MC(T) specimens can be machined out of a broken half Charpy, and in the case of irradiation ten MC(T) samples occupy approximately the same volume as a full-size Charpy specimen. The MC(T) geometry was already successfully applied and qualified for fracture toughness assessments in the ductile-to-brittle transition regime, using the Master Curve method (ASTM E1921-03). A further, comprehensive investigation is presented in this report, aimed at assessing the applicability of MC(T) specimens to measure fracture toughness in fully ductile (upper shelf) conditions. In this study, 18 1TC(T) and 20 MC(T) specimens have been tested at different temperatures from three RPV steels and one low-alloy C-Mn steel. The results obtained clearly show that MC(T) samples exhibit lower fracture toughness properties, both in terms of initiation of ductile tearing (according to various test standards) and resistance to ductile crack propagation (J-R curve). The reduction of tearing resistance might be attributed to work hardening prevailing over loss of constraint in the uncracked ligament in a side-grooved specimen, or to the inadequacy of J-integral to represent ductile crack extension in very small specimens. Both arguments will have to be verified with further investigations. (author)

Applicability of the fracture toughness master curve to irradiated reactor pressure vessel steels

International Nuclear Information System (INIS)

Sokolov, M.A.; McCabe, D.E.; Alexander, D.J.; Nanstad, R.K.

1997-01-01

The current methodology for determination of fracture toughness of irradiated reactor pressure vessel (RPV) steels is based on the upward temperature shift of the American Society of Mechanical Engineers (ASME) K Ic curve from either measurement of Charpy impact surveillance specimens or predictive calculations based on a database of Charpy impact tests from RPV surveillance programs. Currently, the provisions for determination of the upward temperature shift of the curve due to irradiation are based on the Charpy V-notch (CVN) 41-J shift, and the shape of the fracture toughness curve is assumed to not change as a consequence or irradiation. The ASME curve is a function of test temperature (T) normalized to a reference nit-ductility temperature, RT NDT , namely, T-RT NDT . That curve was constructed as the lower boundary to the available K Ic database and, therefore, does not consider probability matters. Moreover, to achieve valid fracture toughness data in the temperature range where the rate of fracture toughness increase with temperature is rapidly increasing, very large test specimens were needed to maintain plain-strain, linear-elastic conditions. Such large specimens are impractical for fracture toughness testing of each RPV steel, but the evolution of elastic-plastic fracture mechanics has led to the use of relatively small test specimens to achieve acceptable cleavage fracture toughness measurements, K Jc , in the transition temperature range. Accompanying this evolution is the employment of the Weibull distribution function to model the scatter of fracture toughness values in the transition range. Thus, a probabilistic-based bound for a given data population can be made. Further, it has been demonstrated by Wallin that the probabilistic-based estimates of median fracture toughness of ferritic steels tend to form transition curves of the same shape, the so-called ''master curve'', normalized to one common specimen size, namely the 1T [i.e., 1.0-in

Effects of Eutectic Si Particles on Mechanical Properties and Fracture Toughness of Cast A356 Aluminum Alloys

International Nuclear Information System (INIS)

Lee, Kyu Hong; Lee, Sung Hak; Kwon, Yong Nam

2007-01-01

The present study aims at investigating the effects of eutectic Si particles on mechanical properties and fracture toughness of three A356 aluminum alloys. These A356 alloys were fabricated by casting processes such as rheo-casting, squeeze-casting, and casting-forging, and their mechanical properties and fracture toughness were analyzed in relation with microfracture mechanism study. All the cast A356 alloys contained eutectic Si particles mainly segregated along solidification cells, and the distribution of Si particles was modified by squeeze-casting and casting-forging processes. Microfracture observation results showed that eutectic Si particles segregated along cells were cracked first, but that aluminum matrix played a role in blocking crack propagation. Tensile properties and fracture toughness of the squeeze cast and cast-forged alloys having homogeneous distribution of eutectic Si particles were superior to those of the rheo-cast alloy. In particular, the cast-forged alloy had excellent hardness, strength, ductility, and fracture toughness because of the matrix strengthening and homogeneous distribution of eutectic Si particles due to forging process

Mezzo-scopic Analysis of Fracture Toughness in Steels

Directory of Open Access Journals (Sweden)

Miyata Takashi

2002-01-01

Full Text Available The cleavage fracture toughness of steels was mezzo-scopically analyzed on the basis of the statistical local fracture criterion approach. The statistical stress criterion at the crack tip region suggests that the cleavage fracture toughness in steels can be described as a function of the yield stress, the cleavage fracture stress, and other mechanical properties of the materials. Formulation of the cleavage fracture toughness was first examined through an investigation on correlation between the cleavage toughness and the cleavage fracture stress obtained in notched round bar specimens in accordance with the theoretical prediction. Then, the scatter of the toughness, specimen thickness effect on the toughness, deterioration of the toughness due to cold working and irradiation, and improvement of the toughness caused by the Ni addition, were analyzed through the formulation of the toughness.

Ductile-phase toughening in V-V3Si in situ composites

International Nuclear Information System (INIS)

Henshall, G.; Strum, M.J.; Bewlay, B.P.; Sutliff, J.A.

1997-01-01

This article describes the room-temperature fracture behavior of ductile-phase-toughened V-V 3 Si in situ composites that were produced by arc melting (AM), cold-crucible induction melting (IM), and cold-crucible directional solidification (DS). Composites were produced containing a wide range of microstructures, interstitial impurity contents, and volume fractions of the ductile V-Si solid solution phase, denoted (V). The fracture toughness of these composites generally increases as the volume fraction of (V) increases, but is strongly influenced by the microstructure, the mechanical properties of the component phases, and the crystallographic orientation of the (V) phase with respect to the maximum principal stress direction. For eutectic composites that have a (V) volume fraction of about 50 pct, the fracture toughness increases with decreasing ''''effective'''' interstitial impurity concentration, [I] = [N] + 1.33 [O] + 9 [H]. As [I] decreases from 1,400 ppm (AM) to 400 ppm (IM), the fracture toughness of the eutectic composites increases from 10 to 20 MPa √m. Further, the fracture toughness of the DS eutectic composites is greater when the crack propagation direction is perpendicular, rather than parallel, to the composite growth direction. These results are discussed in light of conventional ductile-phase bridging theories, which alone cannot fully explain the fracture toughness of V-Si in situ composites

Unstable ductile fracture conditions in upper shelf region

International Nuclear Information System (INIS)

Nakano, Yoshifumi; Kubo, Takahiro

1985-01-01

The phenomenon of unstability of ductile fracture in the upper shelf region of a forged steel for nuclear reactor pressure vessels A508 Cl. 3 was studied with a large compliance apparatus, whose spring constants were 100, 170 and 230 kgf/mm, at the test temperatures of 100, 200 and 300 0 C and at the loading rates of 2, 20 and 200 mm/min in the crosshead speed. The main results obtained are as follows: (1) The fracture modes of the specimens consisted of (a) stable fracture, (b) unstable fracture which leads to a complete fracture rapidly and (c) quasiunstable fracture which does not lead to a complete fracture though a rapid extension of ductile crack takes place. (2) Side groove, high temperature or small spring constant made a ductile crack more unstable. (3) High temperature or large spring constant made the occurrence of quasiunstable fracture easier. (4) Quasiunstable ductile fracture took place before the maximum load, that is, at the J integral value of about 10 kgf/mm. The initiation of a microscopic ductile crack, therefore, seems to lead to quasiunstable fracture. (5) The concept that unstable ductile fracture takes place when Tsub(app) exceeds Tsub(mat) seems applicable only to the case in which unstable ductile fracture takes place after the maximum load has been exceeded. (author)

Fracture mechanisms in multilayer phosphorene assemblies: from brittle to ductile.

Science.gov (United States)

Liu, Ning; Hong, Jiawang; Zeng, Xiaowei; Pidaparti, Ramana; Wang, Xianqiao

2017-05-24

The outstanding mechanical performance of nacre has stimulated numerous studies on the design of artificial nacres. Phosphorene, a new two-dimensional (2D) material, has a crystalline in-plane structure and non-bonded interaction between adjacent flakes. Therefore, multi-layer phosphorene assemblies (MLPs), in which phosphorene flakes are piled up in a staggered manner, may exhibit outstanding mechanical performance, especially exceptional toughness. Therefore, molecular dynamics simulations are performed to study the dependence of the mechanical properties on the overlap distance between adjacent phosphorene layers and the number of phosphorene flakes per layer. The results indicate that when the flake number is equal to 1, a transition of fracture patterns is observed by increasing the overlap distance, from a ductile failure controlled by interfacial friction to a brittle failure dominated by the breakage of covalent bonds inside phosphorene flakes. Moreover, the failure pattern can be tuned by changing the number of flakes in each phosphorene layer. The results imply that the ultimate strength follows a power law with the exponent -0.5 in terms of the flake number, which is in good agreement with our analytical model. Furthermore, the flake number in each phosphorene layer is optimized as 2 when the temperature is 1 K in order to potentially achieve both high toughness and strength. Moreover, our results regarding the relations between mechanical performance and overlap distance can be explained well using a shear-lag model. However, it should be pointed out that increasing the temperature of MLPs could cause the transition of fracture patterns from ductile to brittle. Therefore, the optimal flake number depends heavily on temperature to achieve both its outstanding strength and toughness. Overall, our findings unveil the fundamental mechanism at the nanoscale for MLPs as well as provide a method to design phosphorene-based structures with targeted properties

Effect of Cu on the microstructural and mechanical properties of as-cast ductile iron

International Nuclear Information System (INIS)

Tiwari, Siddhartha; Das, J.; Ray, K.K.; Kumar, Hemant; Bhaduri, A.

2012-01-01

The application of ductile cast iron in the heavy engineering components like, cask for the storage and transportation of radioactive materials, demands high strength with improved fracture toughness in as cast condition. The mechanical properties and fracture toughness of as-cast ductile iron (DI) is directly related to its structure property which can be controlled by proper inoculation, alloying elements and cooling rate during solidification. The aim of the present investigation is to study the effect of varying amount of Cu (0.07%, 0.11%, and 0.16%) with 1% Ni in the microstructural development of as-cast ductile iron with emphasis on its mechanical properties and fracture toughness. Three different ductile irons have been prepared using induction furnace in batches of 300 kg following industrial practice. Microstructural features (amount of phases, morphology, size and count of graphite nodules) and mechanical properties (tensile strength and hardness) of prepared DI were determined using standard methods. Dynamic fracture toughness was measured using instrumented Charpy impact test on pre-cracked specimens following the standard ISO-FDIS-26843. Additionally, fracture surfaces of broken tensile and pre-cracked specimens were observed by SEM to study the micro-mechanism of fracture. The pearlite fraction and the nodule count are found to increase with increasing amount of copper in ferritic-pearlitic matrix. The hardness and strength values are found to increase with increasing amount of pearlite whereas fracture toughness decreases. Fractographs of broken specimens exhibited decohesion of graphite, crack propagation from graphite interface and transgranular fracture of ferrite. (author)

Effects of degradation on the mechanical properties and fracture toughness of a steel pressure-vessel weld metal

International Nuclear Information System (INIS)

Wu, S.J.; Knott, J.F.

2003-01-01

A degradation procedure has been devised to simulate the effect of neutron irradiation on the mechanical properties of a steel pressure-vessel weld metal. The procedure combines the application of cold prestrain together with an embrittling heat treatment to produce an increase in yield stress, a decrease in strain hardening rate, and an increased propensity for brittle intergranular fracture. Fracture tests were carried out using blunt-notch four-point-bend specimens in slow bend over a range of temperatures and the brittle/ductile transition was shown to increase by approximately 110 deg. C as a result of the degradation. Fractographic analysis of specimens broken at low temperatures showed about 30% intergranular failure in combination with transgranular cleavage. Predictions have been made of the ductile-brittle transition curves for the weld metal (sharp crack) fracture toughness in degraded and non-degraded states, based on the notched-bar test results and on finite element analyses of the stress distributions ahead of the notches and sharp cracks. The ductile-brittle transition temperature shift (ΔT=110 deg. C) between non-degraded and degraded weld metal at a notch opening displacement of 0.31 mm was combined with the Ritchie, Knott and Rice (RKR) model to predict an equivalent shift of 115 deg. C for sharp-crack specimens at a toughness level of 70 MN/m 3/2

Development of test practice requirements for a standard method on fracture toughness testing in the transition range

International Nuclear Information System (INIS)

McCabe, D.E.; Zerbst, U.; Heerens, J.

1993-01-01

This report covers the resolution of several issues that are relevant to the ductile to brittle transition range of structural steels. One of this issues was to compare a statistical-based weakest-link method to constraint data adjustment methods for modeling the specimen size effects on fracture toughness. Another was to explore the concept of a universal transition temperature curve shape (Master Curve). Data from a Materials Properties Council round robin activity were used to test the proposals empirically. The findings of this study are inclosed in an activity for the development of a draft standard test procedure ''Test Practice for Fracture Toughness in the Transition Range''. (orig.) [de

Effect of prestrain on ductility and toughness in high strength line pipe steels

Energy Technology Data Exchange (ETDEWEB)

Shinohara, Y.; Besson, J. [Paristech, Evry (France). Centre des Materiaux, Mines Paris; Madi, Y. [Ecole d' Ingenieurs, Sceaux (France). Ermess EPF; Paristech, Evry (France). Centre des Materiaux, Mines Paris

2009-07-01

The anisotropic plasticity, ductility and toughness of an X100 steel pipeline was investigated both before and after a series of prestraining experiments. The aim of the study was to determine the effect of prestraining on ductility and toughness in high strength pipe steels. Results of the study showed that primary void growth and coalescence was dependent on initial plastic anisotropy and not dependent on tensile prestrain. Secondary void nucleation and growth was not influenced by either the initial plastic anisotropy or by prestraining. Scanning electron microscopy (SEM) studies showed that the main damage mechanism was the void growth of primary dimples. Dimples in the prestrained materials were larger than those observed in materials that had not been prestrained. However, the effect on prestrain on dimple size was limited. Results showed both plastic and rupture anisotropies. It was concluded that prestraining induces a decrease in ductility, but has a significant impact on toughness. 4 refs., 2 tabs., 12 figs.

Fracture toughness in metal matrix composites

Directory of Open Access Journals (Sweden)

Perez Ipiña J.E.

2000-01-01

Full Text Available Evaluations of the fracture toughness in metal matrix composites (Duralcan reinforced with 15% of Al(20(3 and SiC are presented in this work. The application of Elastic Plastic Fracture Mechanics is discussed and the obtained values are compared with the ones obtained by means of Linear Elastic Fracture Mechanics. Results show that J IC derived K JC values are higher than the corresponding values obtained by direct application of the linear elastic methodology. The effect of a heat treatment on the material fracture toughness was also evaluated in which the analyzed approaches showed, not only different toughness values, but also opposite tendencies. A second comparison of the J IC and K JC values obtained in this work with toughness values reported in the literature is presented and discussed.

Fracture toughness of Ti-Al3Ti-Al-Al3Ti laminate composites under static and cyclic loading conditions

Science.gov (United States)

Patselov, A. M.; Gladkovskii, S. V.; Lavrikov, R. D.; Kamantsev, I. S.

2015-10-01

The static and cyclic fracture toughnesses of a Ti-Al3Ti-Al-Al3Ti laminate composite material containing at most 15 vol % intermetallic compound are studied. Composite specimens are prepared by terminating reaction sintering of titanium and aluminum foils under pressure. The fracture of the titanium layers is quasi-cleavage during cyclic crack growth and is ductile during subsequent static loading.

Application of ductile fracture assessment methods for the assessment of pressure vessels from high strength steels (HSS)

International Nuclear Information System (INIS)

Eisele, U.; Schiedermaier, J.

2003-01-01

The economical and safe design of pressure vessels requires, besides others, also a detailed knowledge of the vessel failure behaviour in the case of existing imperfections or cracks. The behaviour of a cracked component under a given loading situation depends on material toughness. For ferritic steels, the material toughness is varying with temperature. At low temperature dominantly brittle fracture behaviour is observed, at high temperature the failure mode is dominantly ductile fracture. The transition between these two extremes is floating. In the case of existing or postulated cracks, the safety analysis has to be performed using fracture mechanics methods. In the lower shelf of toughness, K iC as of ASTM E 399 is the characterising value for crack initiation and immediate unstable crack extension (cleavage). In the upper shelf level the characterising value is the ''actual crack initiation toughness'' J i acc. to ISO 12135, characterising the onset of slow stable crack extension. For the transition regime in ASTM E 1921 the instability values K JC are defined, characterising cleavage failure after more or less extended ductile crack growth. The safety analysis of a component operated in the upper shelf of the material toughness, has to consider initiation as well as stable crack extension following initiation. The inclusion of any crack extension into this consideration needs to consider the influence of the constraint in front of a crack tip, leading to multiaxial stress conditions and decreasing the material crack resistance significantly. Thus, the exclusion of crack initiation needs to be proven in a first step of each safety analysis. Assessing the component in a uniform way over the relevant temperature range is possible by using initiation characteristics, which also have the advantage of transferability. A change of criterion considering initiation at the lower shelf, instability in the transition range and again initiation in the upper shelf can be

Fracture toughness of fibrous composite materials

Science.gov (United States)

Poe, C. C., Jr.

1984-01-01

Laminates with various proportions of 0 deg, 45 deg, and 90 deg plies were fabricated from T300/5208 and T300/BP-907 graphite/epoxy prepreg tape material. The fracture toughness of each laminate orientation or lay-up was determined by testing center-cracked specimens, and it was also predicted with the general fracture-toughness parameter. The predictions were good except when crack-tip splitting was large, at which time the toughness and strengths tended to be underpredicted. By using predictions, a parametric study was also made of factors that influence fracture toughness. Fiber and matrix properties as well as lay-up were investigated. Without crack-tip splitting, fracture toughness increases in proportion to fiber strength and fiber volume fraction, increases linearly with E(22)/E(11), is largest when the modulus for non-0 deg fibers is greater than that of 0 deg fibers, and is smallest for 0(m)/90(p)(s) lay-ups. (The E(11) and E(22) are Young's moduli of the lamina parallel to and normal to the direction of the fibers, respectively). For a given proportion of 0 deg plies, the most notch-sensitive lay-ups are 0(m)/90(p)(s) and the least sensitive are 0(m)/45(n)(s) and alpha(s). Notch sensitivity increases with the proportion of 0 deg plies and decreases with alpha. Strong, tough matrix materials, which inhibit crack-tip splitting, generally lead to minimum fracture toughness.

An interim report on shallow-flaw fracture technology development

International Nuclear Information System (INIS)

Pennell, W.E.; Bass, B.R.; Bryson, J.W.; McAfee, W.J.

1995-01-01

Shallow-flaw fracture technology is being developed for application to the safety assessment of radiation-embrittled nuclear reactor pressure vessels (RPVS) containing flaws. Fracture mechanics tests on RPV steel, coupled with detailed elastic-plastic finite-element analyses of the crack-tip stress fields, have shown that (1) constraint relaxation at the crack tip of shallow surface flaws results in increased data scatter but no increase in the lower-bound fracture toughness, (2) the nil ductility temperature (NDT) performs better than the reference temperature for nil ductility transition (RT NDT ) as a normalizing parameter for shallow-flaw fracture toughness data, (3) biaxial loading can reduce the shallow-flaw fracture toughness, (4) stress-based dual-parameter fracture toughness correlations cannot predict the effect of biaxial loading on shallow-flaw fracture toughness because in-plane stresses at the crack tip are not influenced by biaxial loading, and (5) a strain-based dual-parameter fracture toughness correlation can predict the effect of biaxial loading on shallow-flaw fracture toughness

Test methodology and technology of fracture toughness for small size specimens

Energy Technology Data Exchange (ETDEWEB)

Wakai, E.; Takada, F.; Ishii, T.; Ando, M. [Japan Atomic Energy Agency, Naga-gun, Ibaraki-ken (Japan); Matsukawa, S. [JNE Techno-Research Co., Kanagawa-ken (Japan)

2007-07-01

Full text of publication follows: Small specimen test technology (SSTT) is required to investigate mechanical properties in the limited availability of effective irradiation volumes in test reactors and accelerator-based neutron and charged particle sources. The test methodology guideline and the manufacture processes for very small size specimens have not been established, and we would have to formulate it. The technology to control exactly the load and displacement is also required in the test technology under the environment of high dose radiation produced from the specimens. The objective of this study is to examine the test technology and methodology of fracture toughness for very small size specimens. A new bend test machine installed in hot cell has been manufactured to obtain fracture toughness and DBTT (ductile - brittle transition temperature) of reduced-activation ferritic/martensitic steels for small bend specimens of t/2-1/3PCCVN (pre-cracked 1/3 size Charpy V-notch) with 20 mm length and DFMB (deformation and fracture mini bend specimen) with 9 mm length. The new machine can be performed at temperatures from -196 deg. C to 400 deg. C under unloading compliance method. Neutron irradiation was also performed at about 250 deg. C to about 2 dpa in JMTR. After the irradiation, fracture toughness and DBTT were examined by using the machine. Checking of displacement measurement between linear gauge of cross head's displacement and DVRT of the specimen displacement was performed exactly. Conditions of pre-crack due to fatigue in the specimen preparation were also examined and it depended on the shape and size of the specimens. Fracture toughness and DBTT of F82H steel for t/2-1/3PCCVN, DFMB and 0.18DCT specimens before irradiation were examined as a function of temperature. DBTT of smaller size specimens of DFMB was lower than that of larger size specimen of t/2-1/3PCCVN and 0.18DCT. The changes of fracture toughness and DBTT due to irradiation were also

Investigating liquid-metal embrittlement of T91 steel by fracture toughness tests

Energy Technology Data Exchange (ETDEWEB)

Ersoy, Feyzan, E-mail: fersoy@sckcen.be [SCK-CEN (Belgian Nuclear Research Centre), Boeretang 200, B-2400, Mol (Belgium); Department of Materials Science and Engineering, Ghent University (UGent), Technologiepark 903, B-9052, Ghent (Belgium); Gavrilov, Serguei [SCK-CEN (Belgian Nuclear Research Centre), Boeretang 200, B-2400, Mol (Belgium); Verbeken, Kim [Department of Materials Science and Engineering, Ghent University (UGent), Technologiepark 903, B-9052, Ghent (Belgium)

2016-04-15

Heavy liquid metals such as lead bismuth eutectic (LBE) are chosen as the coolant to innovative Generation IV (Gen IV) reactors where ferritic/martensitic T91 steel is a candidate material for high temperature applications. It is known that LBE has a degrading effect on the mechanical properties of this steel. This degrading effect, which is known as liquid metal embrittlement (LME), has been screened by several tests such as tensile and small punch tests, and was most severe in the temperature range from 300 °C to 425 °C. To meet the design needs, mechanical properties such as fracture toughness should be addressed by corresponding tests. For this reason liquid-metal embrittlement of T91 steel was investigated by fracture toughness tests at 350 °C. Tests were conducted in Ar-5%H{sub 2} and LBE under the same experimental conditions Tests in Ar-5%H{sub 2} were used as reference. The basic procedure in the ASTM E 1820 standard was followed to perform tests and the normalization data reduction (NDR) method was used for the analysis. Comparison of the tests demonstrated that the elastic–plastic fracture toughness (J{sub 1C}) of the material was reduced by a factor in LBE and the fracture mode changed from ductile to quasi-cleavage. It was also shown that the pre-cracking environment played an important role in observing LME of the material since it impacts the contact conditions between LBE and steel at the crack tip. It was demonstrated that when specimens were pre-cracked in air and tested in LBE, wetting of the crack surface by LBE could not be achieved. When specimens were pre-cracked in LBE though, they showed a significant reduction in fracture toughness.

Prevention of non-ductile fracture in 6061-T6 aluminum nuclear pressure vessels

International Nuclear Information System (INIS)

Yahr, G.T.

1995-01-01

The American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Committee has approved rules for the use of 6061-T6 and 6061-T651 aluminum for the construction of Class 1 welded nuclear pressure vessels for temperatures not exceeding 149 C (300 F). Nuclear Code Case N-519 allows the use of this aluminum in the construction of low temperature research reactors such as the Advanced Neutron Source. The rules for protection against non-ductile fracture are discussed. The basis for a value of 25.3 MPa √m (23 ksi √in.) for the critical or reference stress intensity factor for use in the fracture analysis is presented. Requirements for consideration of the effects of neutron irradiation on the fracture toughness are discussed

Fracture toughness and fatigue crack propagation in cast irons with spheroidal vanadium carbides dispersed within martensitic matrix microstructure

International Nuclear Information System (INIS)

Uematsu, Y.; Tokaji, K.; Horie, T.; Nishigaki, K.

2007-01-01

Fracture toughness and fatigue crack propagation (FCP) have been studied using compact tension (CT) specimens of as-cast and subzero-treated materials in a cast iron with spheroidal vanadium carbides (VCs) dispersed in the martensitic matrix microstructure. X-ray diffraction (XRD) analysis revealed that retained austenite was transformed to martensite by subzero treatment. Vickers hardness was increased from 738 for the as-cast material to 782 for the subzero-treated material, which could be attributed to retained austenite to martensite transformation. The subzero-treated material exhibited lower fracture toughness than the as-cast material because soft and ductile retained austenite which possesses high fracture toughness was transformed to martensite in the subzero-treated material. Intrinsic FCP resistance after taking account of crack closure was decreased by the subzero treatment, which was attributed to the predominant crack propagation through the interface between VCs and the matrix and the straight crack path in the matrix microstructure

Relationship between toughness and the physical fracture process on a microscopic scale

International Nuclear Information System (INIS)

Francois, D.

1975-01-01

Cleavage occurs when a local stress reaches a critical level sigma-f which is a function of temperature and metallurgical factors such as grain size. Cleavages occur ahead of the main crack tip. It is possible to establish a relationship between the cleavage stress and toughness, involving the notch root radius. At higher temperatures, fracture is ductile and occurs at a critical elongation epsilon-f, which is a function of the distribution of inclusions and the strain hardening index. It is possible to establish a relationship between toughness and this elongation at rupture. The influence of temperature, which affects several parameters, is complex. On the other hand, pressure, modifying only elongation at rupture represents an attractive means for confirming this theories. Experimental results are presented [fr

Fracture toughness of Al-Cr alloys with minor additions

International Nuclear Information System (INIS)

Datta, S.; Banerjee, M.K.

2000-01-01

Fracture toughness behavior of aluminium chromium alloys with minor additions is studied to determine its relation with microstructure and ageing conditions. The effect of the minor additions on the fracture toughness property of the alloys is also studied. Fracture toughness of Al-Cr alloys has been improved by selected minor additions. Also, the fracture toughness of the investigated alloys is found to be sensitive to ageing conditions. (author)

Assessment of fracture toughness of structural steels

Energy Technology Data Exchange (ETDEWEB)

Gomes Junyor, José Onésimo; Faria, Stéfanno Bruno; Rocha, Nirlando Antônio; Reis, Emil; Vilela, Jefferson José, E-mail: ze_onezo@hotmail.com, E-mail: sbrunofaria@gmail.com, E-mail: nar@cdtn.br, E-mail: emilr@cdtn.br, E-mail: jjv@cdtn.br [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil); Centro Universitário de Belo Horizonte (UNIBH), MG (Brazil); Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

2017-11-01

The fracture toughness parameters are applied to estimate the lifetime of mechanical components and define the criteria of safe failure and tolerable damages. This information allows equipment to be used longer with a high degree of safety. These techniques are applied in the Leak-Before-Break (LBB) concept that is accepted for designing the piping system of the primary circuit of the pressurized water reactor (PWR). In this work, fracture toughness tests such as J{sub IC} and CTOD were performed on some structural steels. The fracture toughness parameters were determined using SE(B) and C(T) test specimens. The fracture toughness values for the same material varied according to the type specimen. The parameter δ{sub 1c} showed different values when it was calculated using the ASTM E1820 standard and using the BS 7448: Part 1 standard. These results indicate that procedures of these standards need to be improved. Two systems with different sensitivity in the force measurement were used that showed similar results for toughness fracture but the dispersion was different. (author)

An evaluation of fracture toughness of bituminous coal

International Nuclear Information System (INIS)

Pathan, A.G.

2005-01-01

The role of fracture mechanics in the design of rock structures is vitally important. However, because of the complexities of rock structures and lack of understanding of the fundamentals of the failure mechanism, it has become customary to use the engineering properties approach in the design of stable rock structures. Recently considerable attention has been given and attempts are being made to apply the fracture mechanics approach to the design of safe mining structures. In mining engineering the fracture mechanics may be applied to calculate the formation of fracture zones around mine opening, thus estimating support requirements and formulating guide lines for the selection of mine roadway support system. The research work presented here is concerned with the evaluation of fracture toughness of coal under laboratory conditions. Diametral compression test method is used to determine the fracture toughness parameter of coal in the opening model failure. The effect of crack length and dimensionless crack length on the fracture toughness was studied also. A laboratory investigation of fracture toughness of coal in tensile mode failure has led to the conclusion that fracture toughness could be treated as a material property. (author)

Fracture of longitudinally cracked ductile tubes

International Nuclear Information System (INIS)

Larsson, H.; Bernard, J.

1978-01-01

Various bulging factor and plasticity correction factor formulations are discussed and a new plasticity correction factor leading to a simple failure law is proposed. Failure stresses predicted by the usual Linear Elastic Fracture Mechanics formula corrected for plasticity are shown to be identical with the Dowling and Townley two-criteria approach if the relevant parameters are chosen in a suitable manner. Burst tests on AISI 304 stainless steel tubes performed at the Joint Research Centre, Ispra are described. The strengthening effect of the sealing patch was taken into account by replacing the Folias bulging factor by a smaller empirical factor determined by Bernard and Henry from fatigue crack growth tests. A flow stress sigma and a toughness Ksub(c) were derived which apply to the prediction of the onset of stable crack growth in 304 stainless steel tubes at room temperature. For other ductile materials and temperatures tentative formulae are proposed. (author)

Validity of fracture toughness determined with small bend specimens

International Nuclear Information System (INIS)

Wallin, K.; Rintamaa, R.; Valo, M.

1994-02-01

This report considers the validity of fracture toughness estimates obtained with small bend specimens in relation to fracture toughness estimates obtained with large specimens. The study is based upon the analysis and comparison of actual test results. The results prove the validity of the fracture toughness determined based upon small bend specimens, especially when the results are only used to determine the fracture toughness transition temperature T o . In this case the possible error is typically less than 5 deg C and at most 10 deg C. It can be concluded that small bend specimens are very suitable for the estimation of fracture toughness in the case of brittle fracture, provided the results are corrected for statistical size effects. (orig.). (20 refs., 17 figs.)

Fracture Toughness and Fatigue Crack Growth Behavior of As-Cast High-Entropy Alloys

Science.gov (United States)

Seifi, Mohsen; Li, Dongyue; Yong, Zhang; Liaw, Peter K.; Lewandowski, John J.

2015-08-01

The fracture toughness and fatigue crack growth behavior of two as-vacuum arc cast high-entropy alloys (HEAs) (Al0.2CrFeNiTi0.2 and AlCrFeNi2Cu) were determined. A microstructure examination of both HEA alloys revealed a two-phase structure consisting of body-centered cubic (bcc) and face-centered cubic (fcc) phases. The notched and fatigue precracked toughness values were in the range of those reported in the literature for two-phase alloys but significantly less than recent reports on a single phase fcc-HEA that was deformation processed. Fatigue crack growth experiments revealed high fatigue thresholds that decreased significantly with an increase in load ratio, while Paris law slopes exhibited metallic-like behavior at low R with significant increases at high R. Fracture surface examinations revealed combinations of brittle and ductile/dimpled regions at overload, with some evidence of fatigue striations in the Paris law regime.

Fracture toughness of dentin/resin-composite adhesive interfaces.

Science.gov (United States)

Tam, L E; Pilliar, R M

1993-05-01

The reliability and validity of tensile and shear bond strength determinations of dentin-bonded interfaces have been questioned. The fracture toughness value (KIC) reflects the ability of a material to resist crack initiation and unstable propagation. When applied to an adhesive interface, it should account for both interfacial bond strength and inherent defects at or near the interface, and should therefore be more appropriate for characterization of interface fracture resistance. This study introduced a fracture toughness test for the assessment of dentin/resin-composite bonded interfaces. The miniature short-rod specimen geometry was used for fracture toughness testing. Each specimen contained a tooth slice, sectioned from a bovine incisor, to form the bonded interface. The fracture toughness of an enamel-bonded interface was assessed in addition to the dentin-bonded interfaces. Tensile bond strength specimens were also prepared from the dentin surfaces of the cut bovine incisors. A minimum of ten specimens was fabricated for each group of materials tested. After the specimens were aged for 24 h in distilled water at 37 degrees C, the specimens were loaded to failure in an Instron universal testing machine. There were significant differences (p adhesives tested. Generally, both the fracture toughness and tensile bond strength measurements were highest for AllBond 2, intermediate for 3M MultiPurpose, and lowest for Scotchbond 2. Scanning electron microscopy of the fractured specimen halves confirmed that crack propagation occurred along the bond interface during the fracture toughness test. It was therefore concluded that the mini-short-rod fracture toughness test provided a valid method for characterization of the fracture resistance of the dentin-resin composite interface.

From brittle to ductile fracture in disordered materials.

Science.gov (United States)

Picallo, Clara B; López, Juan M; Zapperi, Stefano; Alava, Mikko J

2010-10-08

We introduce a lattice model able to describe damage and yielding in heterogeneous materials ranging from brittle to ductile ones. Ductile fracture surfaces, obtained when the system breaks once the strain is completely localized, are shown to correspond to minimum energy surfaces. The similarity of the resulting fracture paths to the limits of brittle fracture or minimum energy surfaces is quantified. The model exhibits a smooth transition from brittleness to ductility. The dynamics of yielding exhibits avalanches with a power-law distribution.

Fatigue and Fracture Resistance of Heavy-Section Ferritic Ductile Cast Iron

Directory of Open Access Journals (Sweden)

Matteo Benedetti

2017-03-01

Full Text Available In this paper, we explore the effect of a long solidification time (12 h on the mechanical properties of an EN-GJS-400-type ferritic ductile cast iron (DCI. For this purpose, static tensile, rotating bending fatigue, fatigue crack growth and fracture toughness tests are carried out on specimens extracted from the same casting. The obtained results are compared with those of similar materials published in the technical literature. Moreover, the discussion is complemented with metallurgical and fractographic analyses. It has been found that the long solidification time, representative of conditions arising in heavy-section castings, leads to an overgrowth of the graphite nodules and a partial degeneration into chunky graphite. With respect to minimum values prescribed for thick-walled (t > 60 mm EN-GJS-400-15, the reduction in tensile strength and total elongation is equal to 20% and 75%, respectively. The rotating bending fatigue limit is reduced by 30% with respect to the standard EN-1563, reporting the results of fatigue tests employing laboratory samples extracted from thin-walled castings. Conversely, the resistance to fatigue crack growth is even superior and the fracture toughness comparable to that of conventional DCI.

Ductile fracture theories for pressurised pipes and containers

Science.gov (United States)

Erdogan, F.

1976-01-01

Two mechanisms of fracture are distinguished. Plane strain fractures occur in materials which do not undergo large-scale plastic deformations prior to and during a possible fracture deformation. Plane stress or high energy fractures are generally accompanied by large inelastic deformations. Theories for analyzing plane stress are based on the concepts of critical crack opening stretch, K(R) characterization, J-integral, and plastic instability. This last is considered in some detail. The ductile fracture process involves fracture initiation followed by a stable crack growth and the onset of unstable fracture propagation. The ductile fracture propagation process may be characterized by either a multiparameter (discrete) model, or some type of a resistance curve which may be considered as a continuous model expressed graphically. These models are studied and an alternative model is also proposed for ductile fractures which cannot be modeled as progressive crack growth phenomena.

Fracture toughness of a nanoscale WC-Co tool steel

International Nuclear Information System (INIS)

Densley, J.M.; Hirth, J.P.

1997-01-01

Tungsten carbide tool steels, comprising WC particles with 6.7--25wt% Co distributed in the interparticle regions as a quasi-continuous binder phase, can be considered as WC-Co composites. The fracture toughness of such WC-Co composites is dependent on the volume fraction, contiguity and thickness of the cobalt binder, and the size of the tungsten carbide grains. Research has shown that the ductile binder undergoes nearly all the plastic deformation during fracture, which provides the primary energy consuming process that enhances fracture resistance. Recent manufacturing developments have given rise to the production of a WC-6.7wt% Co cermet having an average WC grain size of 70 nm, with a corresponding binder mean thickness, h, of 9 nm calculated from d = h(1-V f )/V f where d = 70 nm and V f = 0.114. This composite has shown a higher wear resistance than that of conventional cermets in proportion to their hardness. Such improvement has been attributed to the difficulty in forming dislocations in the very small grains. There are also indications that the Co binder in the nanoscale cermet contains higher contents of dissolved W and C than for conventional scale cermets. Because plastic deformation is initially confined to the binder phase, it was of interest to perform mode 1 and mixed mode toughness tests on the nanoscale cermet to determine whether flow localization influenced mixed mode toughness as in bulk materials. Two generations of this cermet were provided by Rogers Tool Works. The first generation, A, had lower binder contiguity, with occasional agglomerations of WC grains. The second generation, B, was cleaner, with the cobalt binder more uniformly separating the WC grains

Experimental investigation of effect of specimen thickness on fracture toughness of Al-TiC composites

Directory of Open Access Journals (Sweden)

M. S. Raviraj

2016-07-01

Full Text Available In this paper, the macro and micro-mechanical fracture behavior was studied for aluminum (Al6061 alloy matrix, reinforced with various proportions of TiC particles such as 3wt%, 5wt% and 7wt%. The Al6061-TiC metal matrix composites were produced by stir casting method to ensure uniform distribution of the TiC particulates in the Al matrix. The compact tension (CT specimens were machined according to ASTM E399 specifications to evaluate the fracture toughness for Al6061-TiC metal matrix composites. The CT specimens were machined for crack to width (a/W ratio of 0.5 and thickness to width (B/W ratios of 0.2 to 0.7 with an increment of 0.1. Load versus crack mouth opening displacement (CMOD data was plotted to estimate stress intensity factor KQ for various thicknesses of the specimen. The fracture toughness KIC was obtained by plotting stress intensity factor versus thickness to width ratios of specimen data. The fracture toughness of these composites varied between 16.4-19.2 MPa√m. Scanning Electron Microscope (SEM studies was made on the fractured surface of the specimens to understand the micro-mechanisms of failure involved in these composites. Void initiation is more significant in the matrix near the interface. The micro-cracks grow from these micro-voids and crack propagates by linking these micro cracks locating the crack path preferentially in the matrix adjacent to the interface indicating ductile fracture.

Fracture toughness of Dy123 low porosity bulks at liquid nitrogen temperature

International Nuclear Information System (INIS)

Murakami, A.; Otaka, K.; Miura, T.; Iwamoto, A.

2011-01-01

Fracture toughness values were measured for Dy123 bulks. Fracture toughness was improved by reducing porosity. Fracture toughness values at 77 K were higher than those at room temperature. Fracture toughness was also improved by Ag addition. In order to evaluate the fracture toughness of DyBa 2 Cu 3 O x (Dy123) low porosity bulks, bending tests of V-notched specimens cut from the bulks were carried out. Fracture toughness evaluations of a conventional Dy123 bulk which had pores were also carried out and effects of elimination of pores on the fracture toughness were investigated. Fracture toughness values at 77 K of the low porosity bulks were higher than those of the porous bulk. These fracture toughness values at 77 K were higher than the values at room temperature. Fracture toughness of the low porosity bulk was improved by Ag addition.

Fracture-toughness variations in Alloy 718

International Nuclear Information System (INIS)

Mills, W.J.; Blackburn, L.D.

1983-04-01

The effect of product-form variations within a single heat on the J Ic fracture toughness behavior of Alloy 718 was examined at 24, 427 and 538 degree C using the multiple-specimen J R -curve method. Three product forms (plate, round bar and upset forging) were tested in both the conventional and modified heat-treatment (CHT and MHT) conditions. In CHT material, the fracture toughness response was different for the three product forms -- plate having the highest toughness, bar the lowest. The MHT was found to improve the overall fracture resistance for each product form. In this condition, plate and forging had very similar toughness values, but J Ic levels for the bar were considerably lower. These results and WHC data previously reported for four other Alloy 718 heats were unalloyed statistically to establish minimum-expected J Ic values based on tolerance limits bracketing 90% of a total population at a 95% confidence level. Metallographic and fractographic examinations of the seven material lots were performed to relate key microstructural features and operative fracture mechanisms to macroscopic properties. Generally, coarse δ precipitates controlled fracture properties in CHT material by initiating secondary dimples that pre-empted growth of the primary dimples nucleated by broken carbide inclusions. The MHT dissolved the coarse δ particles and thereby suppressed secondary microvoid coalescence. This generally enhanced the fracture resistance of Alloy 718, except when alternate secondary fracture mechanism, such as channel fracture and dimple rupture at δ-phase remnants, prematurely interrupted primary microvoid growth. 25 refs., 12 figs., 12 tabs

Fracture toughness testing of V-4Cr-4Ti at 25{degrees}C and -196{degrees}C

Energy Technology Data Exchange (ETDEWEB)

Li, H.X.; Kurtz, R.J. [Pacific Northwest National Lab., Richland, WA (United States)

1996-10-01

Measurements of the fracture toughness of the production-scale heat (832665) of V-4Cr-4Ti have been performed at 25{degrees}C and {minus}196{degrees}C using compact tension (CT) specimens. Test specimens were vacuum annealed at either 1000{degrees}C for 1 hour (HT1) or 1050{degrees}C for two hours (HT2). Specimens given the HT1 treatment were annealed after final machining, whereas the HT2 specimens received the 1050{degrees}C anneal at Teledyne Wah Chang prior to final machining. Following machining HT2 specimens were then vacuum annealed at 180{degrees}C for two hours to remove hydrogen. Specimens treated using HT1 had a partially recrystallized microstructure and those treated using HT2 had a fully recrystallized microstructure. The fracture toughness at 25{degrees}C was determined by J-integral tests and at {minus}196{degrees}C by ASTM E 399 type tests. Toughness values obtained at {minus}196{degrees}C were converted to J-integral values for comparison to the 25{degrees}C data. The 25{degrees}C fracture toughness was very high with none of the specimens giving valid results per ASTM criteria. Specimens fractured by microvoid coalescence. The fracture toughness at {minus}196{degrees}C was much lower than that at 25{degrees}C and the fracture surface showed predominantly cleavage features. The present results show a transition from ductile to brittle behavior with decreasing test temperature which is not observed from one-third scale Charpy impact tests. The fracture toughness at {minus}196{degrees}C was still quite high, however, at about 75 kJ/m{sup 2}. Delaminations in planes normal to the thickness direction were seen at both test temperatures. Fracture surfaces inside the delaminations exhibited nearly 100% cleavage facets. The cause of the brittle delaminations was not determined, but will be a subject for further investigation.

Influence of intercritical austempering on the microstructure and mechanical properties of austempered ductile cast iron (ADI)

International Nuclear Information System (INIS)

Panneerselvam, Saranya; Putatunda, Susil K.; Gundlach, Richard; Boileau, James

2017-01-01

The focus of this investigation was to examine the influence of intercritical austempering process on the microstructure and mechanical properties of low-alloyed austempered ductile cast iron (ADI). The investigation also examined the influence of intercritical austempering process on the plane strain fracture toughness of the material. The effect of both austenitization and austempering temperature on the microstructure and mechanical properties was examined. The microstructural analysis was carried out using optical microscopy, scanning electron microscopy and X-ray diffraction. The test results indicate that by intercritical austempering it is possible to produce proeutectoid ferrite in the matrix microstructure. Lower austenitizing temperature produces more proeutectoid ferrite in the matrix. Furthermore, the yield, tensile strength and the fracture toughness of the ADI decreases with decrease in austenitizing temperature. A considerable increase in ductility was observed in the samples with higher proeutectoid ferrite content. The fracture surfaces of the ADI samples revealed that dimple ductile fracture produced higher fracture toughness of 60±5 MPa√m in this intercritically austempered ADI.

Influence of intercritical austempering on the microstructure and mechanical properties of austempered ductile cast iron (ADI)

Energy Technology Data Exchange (ETDEWEB)

Panneerselvam, Saranya [Wayne State University, Detroit, MI (United States); Putatunda, Susil K., E-mail: sputa@eng.wayne.edu [Wayne State University, Detroit, MI (United States); Gundlach, Richard [Element Materials Technology, MI (United States); Boileau, James [Ford Motor Company, Dearborn, MI (United States)

2017-05-10

The focus of this investigation was to examine the influence of intercritical austempering process on the microstructure and mechanical properties of low-alloyed austempered ductile cast iron (ADI). The investigation also examined the influence of intercritical austempering process on the plane strain fracture toughness of the material. The effect of both austenitization and austempering temperature on the microstructure and mechanical properties was examined. The microstructural analysis was carried out using optical microscopy, scanning electron microscopy and X-ray diffraction. The test results indicate that by intercritical austempering it is possible to produce proeutectoid ferrite in the matrix microstructure. Lower austenitizing temperature produces more proeutectoid ferrite in the matrix. Furthermore, the yield, tensile strength and the fracture toughness of the ADI decreases with decrease in austenitizing temperature. A considerable increase in ductility was observed in the samples with higher proeutectoid ferrite content. The fracture surfaces of the ADI samples revealed that dimple ductile fracture produced higher fracture toughness of 60±5 MPa√m in this intercritically austempered ADI.

Ion implantation and fracture toughness of ceramics

International Nuclear Information System (INIS)

Clark, J.; Pollock, J.T.A.

1985-01-01

Ceramics generally lack toughness which is largely determined by the ceramic surface where stresses likely to cause failure are usually highest. Ion implantation has the capacity to improve the surface fracture toughness of ceramics. Significantly reduced ion size and reactivity restrictions exist compared with traditional methods of surface toughening. We are studying the effect of ion implantation on ceramic fracture toughness using indentation testing as the principal tool of analysis

Interlaminar fracture toughness for composite materials

International Nuclear Information System (INIS)

Lee, Kang Yong; Kwon, Soon Man

1991-01-01

The new equation of energy release rate for a double cantilever beam specimen is proposed within the framework of the higher order shear deformable plate theory. The interlaminar fracture toughnesses by present theory, ASTM round robin test method and acoustic emission method are compared for thermoset Graphite/Epoxy and thermoplastic AS4/PEEK composites. As a result, the interlaminar fracture toughness values by present theory show good agreement within 5% when compared with ones by ASTM method and it is shown that ones by acoustic emission method yield the lower values than ones by ASTM method. It is observed that the interlaminar fracture toughness of thermoplastic AS4/PEEK composite is about ten times larger than one of thermoset Graphite/Epoxy composite. (Author)

Estimation scheme for unstable ductile fracture of pressure vessel

International Nuclear Information System (INIS)

Takahashi, Jun; Okamura, Hiroyuki; Sakai, Shinsuke

1990-01-01

This paper presents a new scheme for the estimation of unstable ductile fracture using the J-integral. The proposed method uses a load-versus-displacement diagram which is generated using fully plastic solutions. By this method, the phenomena of the ductile fracture can be grasped visually. Thus, the parametrical survey can be executed far more easily than before. Then, using the proposed method, unstable ductile fracture is analyzed for single-edge cracked plates under both uniform tension and pure bending. In addition, several parametrical surveys are performed concerning (1) J-controlled crack growth, (2) compliance of the structure, (3) ductility of the material (i.e., J-resistance curve), and (4) scale of the structure (i.e., screening criterion). As a result, it is shown that the proposed method is especially effective for the paramtrical study of unstable ductile fracture. (author)

MICROTOUGH - calculation of characteristic upper shelf fracture toughness values from microstructural parameters for high strength structural steels with normalized or quenched and tempered microstructure

International Nuclear Information System (INIS)

Muenstermann, S.; Dahl, W.; Langenberg, P.; Deimel, P.; Sattler, E.

2004-01-01

In modern applications, high strength steels are often utilised to increase the load bearing capacity of components. For safe design it is also necessary that these steels have an adequate fracture toughness. The mechanical properties of high strength structural steels are a result of the production process. In consequence, they are strongly related to the microstructure. Therefore, the aim of the research work in the Microtough project is to develop and apply a new method of quantitative correlation between microstructural parameters and characteristic fracture toughness values. This correlation will on the one hand help for the design of new structural steels with high toughness. On the other hand, it shall allow to characterise the fracture toughness of steel without performing expensive fracture mechanics tests. The research work is carried out in the full temperature range from lower to upper shelf. As both RWTH Aachen University and MPA Uni Stuttgart concentrate on ductile fracture behaviour in their research work, the focus of the presentation lies in the upper shelf. (orig.)

Experimental determination of dynamic fracture toughness by J integral method

International Nuclear Information System (INIS)

Marandel, B.; Phelippeau, G.; Sanz, G.

1982-01-01

Fracture toughness tests are conducted on fatigue precracked compact tension specimens (IT - CT) loaded at K rates of about 2 x 10 4 MPa square root of m/s on a servo-hydraulic machine using a damped set-up. A high frequency alternating current system (10 kHz) is used for the detection of subcritical crack growth during loading. The analog signals from the clip gage, load cell, ram travel and potential drop system are fed into a magnetic tape recorder, filtered and converted to digital data. Load-time and load-displacement-potential curves are plotted and analysed automatically by two different methods, according to the fracture mode: in the lower part of the transition curve, Ksub(ID) is calculated from the maximum load at failure in the linear elastic range (ASTM E399); in the transition and upper shelf regions, Ksub(JD) is calculated from Jsub(ID) at initiation of ductile crack growth in the elastic plastic range. The experimental method described here is applied, as an example, to the study of a low-alloy, medium strength pressure vessel steel (A 508 Cl.3). A comparison is established between the toughness transition curves obtained under quasi-static (Ksub(Jc)) and dynamic (Ksub(JD)) conditions. (author)

High-temperature fracture and fatigue resistance of a ductile β-TiNb reinforced γ-TiAl intermetallic composite

International Nuclear Information System (INIS)

Rao, K.T.V.; Ritchie, R.O.

1998-01-01

The high-temperature fatigue-crack propagation and fracture resistance of a model γ-TiAl intermetallic composite reinforced with 20 vol. % ductile β-TiNb particles is examined at elevated temperatures of 650 and 800 C and compared with behavior at room temperature. TiNb reinforcements are found to enhance the fracture toughness of γ-TiAl, even at high temperatures, from about 123 to ∼40 MPa m 1/2 , although their effectiveness is lower compared to room temperature due to the reduction in strength of TiNb particles. Under monotonic loading, crack-growth response in the composite is characterized by resistance-curve behavior arising from crack trapping, renucleation and resultant crack bridging effects attributable to the presence of TiNb particles. In addition, crack-tip blunting associated with plasticity increases the crack-initiation (matrix) toughness of the composite, particularly at 800 C, above the ductile-to-brittle transition temperature (DBTT) for γ-TiAl. High-temperature fatigue-crack growth resistance, however, is marginally degraded by the addition of TiNb particles in the C-R (edge) orientation, similar to observations made at room temperature; premature fatigue failure of TiNb ligaments in the crack wake diminishes the role of bridging under cyclic loading. Both fatigue and fracture resistance of the composite are slightly lower at 650 C (just below the DBTT for TiAl) compared to the behavior at ambient and 800 C. Overall, the beneficial effect of adding ductile TiNb reinforcements to enhance the room-temperature fracture and fatigue resistance of γ-TiAl alloys is retained up to 800 C, in air environments. There is concern, however, regarding the long-term environmental stability of these composite microstructures in unprotected atmospheres

Fracture toughness of manet II steel

International Nuclear Information System (INIS)

Gboneim, M.M.; Munz, D.

1997-01-01

High fracture toughness was evaluated according to the astm and chromium (9-12) martensitic steels combine high strength and toughness with good corrosion and oxidation resistance in a range of environments, and also show relatively high creep strength at intermediate temperatures. They therefore find applications in, for example, the offshore oil and gas production and chemical industries i pipe work and reaction vessels, and in high temperature steam plant in power generation systems. Recently, the use of these materials in the nuclear field was considered. They are candidates as tubing materials for breeder reactor steam generators and as structural materials for the first wall and blanket in fusion reactors. The effect of ageing on the tensile properties and fracture toughness of a 12 Cr-1 Mo-Nb-v steel, MANET II, was investigated in the present work. Tensile specimens and compact tension (CT) specimens were aged at 550 degree C for 1000 h. The japanese standards. Both microstructure and fracture surface were examined using optical and scanning electron microscopy (SEM). The results showed that ageing did not affect the tensile properties. However, the fracture toughness K Ic and the tearing modules T were reduced due to the ageing treatment. The results were discussed in the light of the chemical composition and the fracture surface morphology. 9 figs., 3 tabs

Analysis of tensile and fracture toughness results on irradiated molybdenum alloys, TZM and Mo-5%Re. Analysis of results performed in the frame of the NET task PDS 1.4

Energy Technology Data Exchange (ETDEWEB)

Scibetta, M.; Chaouadi, R.; Puzzolante, J.L

1999-10-01

Due to their good resistance at high temperature, good thermal conductivity and swelling resistance, molybdenum alloys are considered amongst the candidates for divertor structural materials. However, little is known about their tensile and fracture toughness behaviour, in particular after irradiation. This report aims to investigate the tensile and fracture toughness properties of two molybdenum alloys, namely TZM and Mo-5%Re. Tensile and compact tension specimens were irradiated in the BR2 reactor at 40 and 450 degrees Celsius up to a fast neutron fluence of 3.5 1020 n/cm{sup 2} (0.2 dpa). Fracture toughness tests were performed on both precracked and notched specimens. Results show a drastic decrease of the ductility due to irradiation, but only a slight decrease of the fracture toughness in the lower shelf domain.

Analysis of tensile and fracture toughness results on irradiated molybdenum alloys, TZM and Mo-5%Re. Analysis of results performed in the frame of the NET task PDS 1.4

International Nuclear Information System (INIS)

Scibetta, M.; Chaouadi, R.; Puzzolante, J.L.

1999-10-01

Due to their good resistance at high temperature, good thermal conductivity and swelling resistance, molybdenum alloys are considered amongst the candidates for divertor structural materials. However, little is known about their tensile and fracture toughness behaviour, in particular after irradiation. This report aims to investigate the tensile and fracture toughness properties of two molybdenum alloys, namely TZM and Mo-5%Re. Tensile and compact tension specimens were irradiated in the BR2 reactor at 40 and 450 degrees Celsius up to a fast neutron fluence of 3.5 1020 n/cm 2 (0.2 dpa). Fracture toughness tests were performed on both precracked and notched specimens. Results show a drastic decrease of the ductility due to irradiation, but only a slight decrease of the fracture toughness in the lower shelf domain

Toughness behaviour of tungsten-carbide-cobalt alloys

International Nuclear Information System (INIS)

Sigl, L.S.

1985-05-01

In the present work the mechanisms of crack propagation in technically important WC-Co alloys are investigated and a model describing the influence of microstructural parameters and of the mechanical properties of the constituents is developed. An energy concept is used for modelling fracture toughness. The energies dissipated in the four crack-paths (trans- and intergranular carbide fracture, fracture across the binder-ligaments, fracture in the binder close to the carbide/binder interface) are summed up using the experimentally determined area-fractions of the crack-paths, the specific energy of brittle fracture in the carbide and of ductile fracture is calculated by integrating the energy to deform a volume element over the plastically deformed region. In contrast to all earlier models, this concept describes fracture toughness of WC-Co alloys only with physically meaningful parameters. The excellent agreement with experimental toughness values and with qualitative observations of crack propagation show that the new model includes all effects which influence toughness. As demonstrated with WC-based hardmetals with a cobalt-nickel binder, the results open new possibilities for optimizing the toughness of composites in which a small amount of a tough phase is embedded in a brittle matrix. (Author, shortened by G.Q.)

Fracture toughness of austenitic stainless steel weld metal at 4 K

International Nuclear Information System (INIS)

Goodwin, G.M.

1984-08-01

Selection of the welding processess and weld filler metals for fabrication of a large toroidal superconducting magnet is described. Data available in the literature are collected and compared with data generated in this study for three welding processes, shielded metal arc (SMA), gas tungsten arc (GTA), and flux cored arc (FCA) welds had the highest fracture toughness as measured by K/sub Ic/ estimated from J/sub Ic/. The SMA and FCA welds had about the same toughness, below the GTA values but above the average from the literature. The fracture mode for all three processes was typified by ductile dimples. The fracture morphology of the FCA weld specimens was influenced by the solidification substructure, and small particles were found to be nucleation sites for void formation, especially for the GTA welds. All three welding processes were deemed adequate for the intended service and were used to fabricate the large magnet. A trunnion-type turning fixture eliminated the need for welding in the vertical and overhead positions. The GTA process was used for all root passes, and the horizontal welds were filled by the SMA process. Over 80% of the welds were done in the flat position with the FCA process, and its high deposition rate and ease of operation are credited with contributing greatly to the success of the effort

Fracture toughness measurements with subsize disk compact specimens

International Nuclear Information System (INIS)

Alexander, D.J.

1994-01-01

Special fixtures and test methods have been developed for testing small disk compact specimens (1.25 mm diam by 4.6 mm thick). Specimens of European type 316L austenitic stainless steel were irradiated to damage levels of about 3 dpa at nominal irradiation temperatures of either 90 or 250 C and tested over a temperature range from 20 to 250 C. Results show that irradiation to this dose level at these temperatures reduces the fracture toughness but the toughness remains quite high. The toughness decreases as the test temperature increases. Irradiation at 250 C is more damaging than at 90 C, causing larger decreases in the fracture toughness. The testing shows that it is possible to generate useful fracture toughness data with a small disk compact specimens

Influence of structures on fracture and fracture toughness of cemented tungsten carbides

International Nuclear Information System (INIS)

Zhao, W.; Zhang, X.

1987-01-01

A study was made of the influence of structures on fracture and fracture toughness of cemented tungsten carbides with different compositions and grain sizes. The measurement of the fracture toughness of cemented tungsten carbide was carried out using single edge notched beam. The microstructural parameters and the proportion for each fracture mode on the fracture surface were obtained. The brittle fracture of the alloy is mainly due to the interfacial decohesion fracture following the interface of the carbide crystals. It has been observed that there are localized fractures region ahead of the crack tip. The morphology of the crack propagation path as well as the slip structure in the cobalt phase of the deformed region have been investigated. In addition, a study of the correlation between the plane strain fracture toughness and microstructural parameters, such as mean free path of the cobalt phase, tungsten carbide grain size and the contiguity of tungsten carbide crystals was also made

Impact of ductility on hydraulic fracturing in shales

Science.gov (United States)

MacMinn, Chris; Auton, Lucy

2016-04-01

Hydraulic fracturing is a method for extracting natural gas and oil from low-permeability rocks such as shale via the high-pressure injection of fluid into the bulk of the rock. The goal is to initiate and propagate fractures that will provide hydraulic access deeper into the reservoir, enabling gas or oil to be collected from a larger region of the rock. Fracture is the tensile failure of a brittle material upon reaching a threshold tensile stress, but some shales have a high clay content and may yield plastically before fracturing. Plastic deformation is the shear failure of a ductile material, during which stress relaxes through irreversible rearrangements of the particles of the material. Here, we investigate the impact of the ductility of shales on hydraulic fracturing. We first consider a simple, axisymmetric model for radially outward fluid injection from a wellbore into a ductile porous rock. We use this model to show that plastic deformation greatly reduces the maximum tensile stress, and that this maximum stress does not always occur at the wellbore. We then complement these results with laboratory experiments in an analogue system, and with numerical simulations based on the discrete element method (DEM), both of which suggest that ductile failure can indeed dramatically change the resulting deformation pattern. These results imply that hydraulic fracturing may fail in ductile rocks, or that the required injection rate for fracking may be much larger than the rate predicted from models that assume purely elastic mechanical behavior.

Determination of the toughness of a low alloy steel from the Charpy V-notch impact testing

International Nuclear Information System (INIS)

Rossoll, A.

1998-12-01

Charpy V-notch (CVN) impact testing is widely used to characterize the resistance of a material to brittle fracture, by measuring the energy consumed by a specimen during impact. Notably materials undergoing a ductile-to-brittle transition, e.g. ferritic steels, are quality controlled by means of CVN testing, and their ductile-to-brittle transition temperature can be determined. Charpy testing is also widely used in the toughness assessment of large forged components, e.g. pressure vessels for pressurised water reactors (PWR). However, currently no satisfactory link between the Charpy impact energy CVN and the fracture toughness KIc exists. This study aims to establish a non-empirical relationship between the Charpy V-notch energy CVN, and the fracture toughness KIc, on the lower shelf of fracture toughness and the onset of the ductile-to-brittle transition of a A508 Cl.3 steel. The methodology employed is based on the so-called 'local approach'. Brittle cleavage fracture is modelled in terms of the Beremin (1983) model based on 'weakest link' statistics, whereas ductile crack advance preceding cleavage in the transition region is accounted for with the GTN model (Gurson, 1977; Tvergaard, 1982; Tvergaard and Needleman, 1984). Mechanical testing at different strain rates allowed for the establishment of the constitutive equations of the material in an elastic-viscoplastic formulation. Fracture tests on different specimen geometries provided the large data set necessary for statistical evaluation. All specimen types have been modelled with finite element analysis. However, the dynamic nature of the Charpy test requires special consideration. The origin of these dynamic effects was studied, as well as their implications on interpretation of experimental results and on modeling. After a proper modeling procedure had been defined, the local approach was employed for studying fracture. It is found that the fracture toughness can be predicted from the Charpy impact test

Fracture toughness properties of candidate canister materials for spent fuel storage by concrete cask

International Nuclear Information System (INIS)

Arai, Taku; Mayuzumi, Masami; Libin, Niu; Takaku, Hiroshi

2005-01-01

It is very significant to clarify the fracture toughness properties of candidate canister materials to ensure the structural integrity against the accidents during handling in the storage facility. Fracture toughness tests on the CT specimens cut from base metal, heat affected zone (HAZ) and weld metal in the 2 types of weld joints made by candidate canister materials (SUS329J4L duplex stainless steel and YUS270 super stainless steel) were conducted under various test temperature between 233K and 473K. Stable ductile crack extensions were observed in all of the specimens. The fracture toughness J Q of the base metal and the HAZ of SUS329L4L showed the smallest value at 233K, and increased with temperature, then reached to the largest value at 298K. At the higher temperature, the value of J Q decreased slightly with temperature. While, the value of J Q in the weld metal increased with temperature. The value of J Q of YUS270 increased with temperature. The values of J Q for weld metal in both of the materials were not greater than those in base metal and HAZ at each test temperature. The values of J Q in weld metal of both materials at 213K and 473K were greater than applied J derived from postulated semi-elliptical surface flaw and maximum allowable stress in JSME design coed. This result suggested that these materials have enough toughness for use as the canister material. (author)

An investigation of ductile and brittle reinforcement on the fracture behavior of molybdenum disilicide composites

International Nuclear Information System (INIS)

Brooks, D.; Soboyejo, W.O.

1994-01-01

The results of an ongoing study of the effects of ductile and brittle reinforcement on the fracture toughness of particulate reinforced molybdenum disilicide matrix composites are presented. MoSi 2 composites reinforced with ductile Nb, Mo, and W particles are compared with MoSi 2 composites reinforced with SiC, TiB 2 , and partially stabilized zirconia (PSZ) particles. The effects of different degrees of yttria stabilization on zirconia reinforced composites will also be examined, as well as the effect of solid solution alloying with WSi 2 . The effects of multiple reinforcement of MoSi 2 with 20 vol.% Nb and 20 vol.% unstabilized zirconia (TZ-0) are discussed. The toughening is rationalized using micromechanical models for crack bridging, transformation toughening, and crack deflection

Rock Fracture Toughness Study Under Mixed Mode I/III Loading

Science.gov (United States)

Aliha, M. R. M.; Bahmani, A.

2017-07-01

Fracture growth in underground rock structures occurs under complex stress states, which typically include the in- and out-of-plane sliding deformation of jointed rock masses before catastrophic failure. However, the lack of a comprehensive theoretical and experimental fracture toughness study for rocks under contributions of out-of plane deformations (i.e. mode III) is one of the shortcomings of this field. Therefore, in this research the mixed mode I/III fracture toughness of a typical rock material is investigated experimentally by means of a novel cracked disc specimen subjected to bend loading. It was shown that the specimen can provide full combinations of modes I and III and consequently a complete set of mixed mode I/III fracture toughness data were determined for the tested marble rock. By moving from pure mode I towards pure mode III, fracture load was increased; however, the corresponding fracture toughness value became smaller. The obtained experimental fracture toughness results were finally predicted using theoretical and empirical fracture models.

Understanding the Interdependencies Between Composition, Microstructure, and Continuum Variables and Their Influence on the Fracture Toughness of α/β-Processed Ti-6Al-4V

Science.gov (United States)

Collins, P. C.; Koduri, S.; Dixit, V.; Fraser, H. L.

2018-03-01

The fracture toughness of a material depends upon the material's composition and microstructure, as well as other material properties operating at the continuum level. The interrelationships between these variables are complex, and thus difficult to interpret, especially in multi-component, multi-phase ductile engineering alloys such as α/β-processed Ti-6Al-4V (nominal composition, wt pct). Neural networks have been used to elucidate how variables such as composition and microstructure influence the fracture toughness directly ( i.e., via a crack initiation or propagation mechanism)—and independent of the influence of the same variables influence on the yield strength and plasticity of the material. The variables included in the models and analysis include (i) alloy composition, specifically, Al, V, O, and Fe; (ii) materials microstructure, including phase fractions and average sizes of key microstructural features; (iii) the yield strength and reduction in area obtained from uniaxial tensile tests; and (iv) an assessment of the degree to which plane strain conditions were satisfied by including a factor related to the plane strain thickness. Once trained, virtual experiments have been conducted which permit the determination of each variable's functional dependency on the resulting fracture toughness. Given that the database includes both K 1 C and K Q values, as well as the in-plane component of the stress state of the crack tip, it is possible to quantitatively assess the effect of sample thickness on K Q and the degree to which the K Q and K 1 C values may vary. These interpretations drawn by comparing multiple neural networks have a significant impact on the general understanding of how the microstructure influences the fracture toughness in ductile materials, as well as an ability to predict the fracture toughness of α/β-processed Ti-6Al-4V.

Fracture Toughness of Ceramics Fired at Different Temperatures

Directory of Open Access Journals (Sweden)

Peter SIN

2012-03-01

Full Text Available The fracture toughness test was performed at room temperature on sets of 5 ceramic samples made from material for high voltage insulators (kaolin 36 wt. %, Al2O3 30 wt. %, clay 12 wt. % and feldspar 22 wt. % fired at temperatures 400, 500, 600, 700, 800, 900, 1000, 1100, 1200, 1250, 1300, 1400, 1500 °C at heating and cooling rate of 5 °C/min. The precrack was made to each sample by indentation under the loads 10 N – 200 N, the dwell time was 45 s and the loading rate was 10 N/s. Results of the fracture toughness tests were in accordance with changes of structure of the samples after the partial firings. Fracture toughness from 20 °C to 500 °C is almost constant and it varies between 0.1 MPa·m0.5and 0.2 MPa·m0.5. Dehydroxylation (420 °C – 600 °C does not influence the value of fracture toughness. At temperature interval where we assume sintering (700 °C – 1250 °C we observe exponential dependence of fracture toughness up to 1.5 MPa·m0.5. From comparison of the fracture toughness, Young’s modulus and flexural strength follows a correlation and proporcionality of these mechanical properties.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1349

Fractal model for estimating fracture toughness of carbon nanotube reinforced aluminum oxide

International Nuclear Information System (INIS)

Rishabh, Abhishek; Joshi, Milind R.; Balani, Kantesh

2010-01-01

The current work focuses on predicting the fracture toughness of Al 2 O 3 ceramic matrix composites using a modified Mandelbrot's fractal approach. The first step confirms that the experimental fracture toughness values fluctuate within the fracture toughness range predicted as per the modified fractal approach. Additionally, the secondary reinforcements [such as carbon nanotubes (CNTs)] have shown to enhance the fracture toughness of Al 2 O 3 . Conventional fractural toughness evaluation via fractal approach underestimates the fracture toughness by considering the shortest crack path. Hence, the modified Mandelbrot's fractal approach considers the crack propagation along the CNT semicircumferential surface (three-dimensional crack path propagation) for achieving an improved fracture toughness estimation of Al 2 O 3 -CNT composite. The estimations obtained in the current approach range within 4% error regime of the experimentally measured fracture toughness values of the Al 2 O 3 -CNT composite.

Fracture toughness of oxide-dispersion strengthened copper

Energy Technology Data Exchange (ETDEWEB)

Alexander, D.J. [Oak Ridge National Lab., TN (United States)

1996-10-01

The fracture toughness of an oxide-dispersion strengthened copper alloy AL-15 has been examined at room temperature and 250{degrees}C, in air and in vacuum (< 10{sup {minus}6} torr). Increasing test temperature causes a significant decrease in the fracture toughness of this material, in either air or vacuum environments. In addition, specimens oriented in the T-L orientation (crack growth parallel to the extrusion direction) show significantly lower toughness than those in the L-T orientation (crack growth perpendicular to the extrusion direction).

Investigation of the local fracture toughness and the elastic-plastic fracture behavior of NiAl and tungsten by means of micro-cantilever tests

International Nuclear Information System (INIS)

Ast, Johannes

2016-01-01

The objective of this work was to get an improved understanding of the size dependence of the fracture toughness. For this purpose notched micro-cantilevers were fabricated ranging in dimensions from the submicron regime up to some tens of microns by means of a focused ion beam. B2-NiAl and tungsten were chosen as model materials as their brittle to ductile transition temperatures are well above room temperature. In that way, fracture processes accompanied by limited plastic deformation around the crack tip could be studied at the micro scale. For this size regime, new methods to describe the local elastic-plastic fracture behavior and to measure the fracture toughness were elaborated. Particular focus was set on the J-integral concept which was adapted to the micro scale to derive crack growth from stiffness measurements. This allowed a precise analysis of the transition from crack tip blunting to stable crack growth which is necessary to accurately measure the fracture toughness. Experiments in single crystalline NiAl showed for the two investigated crack systems, namely the hard and the soft orientation, that the fracture toughness at the micro scale is the same as the one known from macroscopic testing. Thus, size effects were not found for the tested length scale. The addition of little amounts of iron did not affect the fracture toughness considerably. Yet, it influenced the crack growth in those samples and consequently the resistance curve behavior. Concerning experiments in single crystalline tungsten, the fracture toughness showed a clear dependency on sample size. The smallest cantilevers fractured purely by cleavage. Larger samples exhibited stable crack growth along with plastic deformation which was recognizable in SEM-micrographs and quantified by means of EBSD measurements. Just as in macroscopic testing, the investigated crack system {100} demonstrated a dependency on loading rate with higher loading rates leading to a more brittle behavior. This

Micromechanics based simulation of ductile fracture in structural steels

Science.gov (United States)

Yellavajjala, Ravi Kiran

The broader aim of this research is to develop fundamental understanding of ductile fracture process in structural steels, propose robust computational models to quantify the associated damage, and provide numerical tools to simplify the implementation of these computational models into general finite element framework. Mechanical testing on different geometries of test specimens made of ASTM A992 steels is conducted to experimentally characterize the ductile fracture at different stress states under monotonic and ultra-low cycle fatigue (ULCF) loading. Scanning electron microscopy studies of the fractured surfaces is conducted to decipher the underlying microscopic damage mechanisms that cause fracture in ASTM A992 steels. Detailed micromechanical analyses for monotonic and cyclic loading are conducted to understand the influence of stress triaxiality and Lode parameter on the void growth phase of ductile fracture. Based on monotonic analyses, an uncoupled micromechanical void growth model is proposed to predict ductile fracture. This model is then incorporated in to finite element program as a weakly coupled model to simulate the loss of load carrying capacity in the post microvoid coalescence regime for high triaxialities. Based on the cyclic analyses, an uncoupled micromechanics based cyclic void growth model is developed to predict the ULCF life of ASTM A992 steels subjected to high stress triaxialities. Furthermore, a computational fracture locus for ASTM A992 steels is developed and incorporated in to finite element program as an uncoupled ductile fracture model. This model can be used to predict the ductile fracture initiation under monotonic loading in a wide range of triaxiality and Lode parameters. Finally, a coupled microvoid elongation and dilation based continuum damage model is proposed, implemented, calibrated and validated. This model is capable of simulating the local softening caused by the various phases of ductile fracture process under

Ductile fracture surface morphology of amorphous metallic alloys

NARCIS (Netherlands)

Miskuf, J; Csach, K; Ocelik, [No Value; Bengus, VZ; Tabachnikova, ED; Duhaj, P; Ocelik, Vaclav

1999-01-01

Fracture surfaces of ductile failure of two types bulk amorphous metallic alloys were studied using quantitative and qualitative fractographic analysis. The observed fractographic behaviour of ductile failure in comparison with the ductile failure of amorphous alloy ribbons shows signs of the same

Micromechanisms and toughness for cleavage fracture of steel

International Nuclear Information System (INIS)

Rosenfield, A.R.; Majumdar, B.S.

1987-01-01

A complete understanding of the fracture mechanisms of steel in the ductile/brittle transition region requires analysis not only of crack initiation, but also of crack propagation. This paper reviews micrographic and fractographic experiments that give insight into both phenomena, and suggests a frame-work through which both may be related. Unstable cleavage crack initiation can occur after some blunting of the original fatigue precrack or after some stable crack growth. In either event, instability appears to be triggered by the fracture of a brittle micro-constituent ahead of the precrack. The large scatter in reported K IC values within the transition region reflects the size distribution and relative scarcity of these 'trigger' particles. While a large number of models have attempted to correlate toughness in the ductile/brittle transition regime to events occurring ahead of the crack tip, surprisingly little attention has been paid to events occurring behind the crack front. Fractographic evidence as well as metallographic sectioning of arrested cracks show that the mechanism of rapid crack propagation by cleavage is affected strongly by partial crack-plane deflection which leaves unbroken ligaments in its wake. The tearing of these ligaments by dimple-rupture is the dominant energy-absorbing mechanism. Etch-pit experiments using an Fe-Si alloy show that the crack-tip stress intensity based on plastic zone size is extremely low. It is suggested that the mechanism of crack arrest should be modeled using a sharp crack which is restrained by a distribution of discrete pinching forces along its faces. The same model is applied to crack initiation. (orig.)

Finite Element Simulation of Fracture Toughness Test

International Nuclear Information System (INIS)

Chu, Seok Jae; Liu, Cong Hao

2013-01-01

Finite element simulations of tensile tests were performed to determine the equivalent stress - equivalent plastic strain curves, critical equivalent stresses, and critical equivalent plastic strains. Then, the curves were used as inputs to finite element simulations of fracture toughness tests to determine the plane strain fracture toughness. The critical COD was taken as the COD when the equivalent plastic strain at the crack tip reached a critical value, and it was used as a crack growth criterion. The relationship between the critical COD and the critical equivalent plastic strain or the reduction of area was found. The relationship between the plane strain fracture toughness and the product of the critical equivalent stress and the critical equivalent plastic strain was also found

Study on elastic-plastic fracture toughness test in high temperature water

International Nuclear Information System (INIS)

Miura, Yasufumi

2016-01-01

Structural integrity of internal components in light water reactors is important for the safety of operation and service lifetime. Fracture toughness is important parameter for structural integrity assessment of nuclear power plant. In general, fracture toughness of materials which compose the components in light water reactor is obtained with fracture toughness tests in air although some components are subjected to high temperature water because of the difficulty of fracture toughness test in high temperature water. However, the effects of high temperature water and hydrogen on fracture behavior of the structural materials in nuclear power plant such as low alloy steel, cast austenitic stainless steel, and Ni base alloy are concerned recently. In this study, elastic-plastic fracture toughness test of low alloy steel in simulated BWR water environment was studied. Fracture toughness test in high temperature water with original clip gage and normalization data reduction technique was established. The difference of fracture toughness J_Q tested in air between using elastic unload compliance method and normalization data reduction technique was also discussed. As a result, obtained value with normalization data reduction technique tended to be higher than the value with elastic unload compliance. (author)

The quantification of specimen size effects in the ductile-brittle transition for C-Mn steel

International Nuclear Information System (INIS)

Knee, N.; Worthington, P.J.; Moskovic, R.

1989-02-01

It is now generally accepted that the temperature range of the brittle to ductile transition, determined using fracture mechanics specimens, is dependent of the specimen size for ferritic steels. This size effect arises through increasing constraint at the crack tip as the specimen thickness increases together with an increasing volume of material sampled. The size effect can be quantified in terms of a shift in temperature for a given toughness level. This was determined in the present work from fracture toughness/temperature curves obtained by performing fracture toughness tests on eight 100 mm thick compact tension specimens and 40 25 mm thick compact tension specimens over the ductile-brittle transition range of a C-Mn steel. The emphasis is on the development of a practical methodology to quantify the size effect from a limited but still appreciable number of tests. (author)

Microstructure and fracture toughness of Mn-stabilized cubic titanium trialuminide

Science.gov (United States)

Zbroniec, Leszek Ireneusz

This thesis project is related to the fracture toughness aspects of the mechanical behavior of the selected Mn-modified cubic Ll2 titanium trialuminicles. Fracture toughness was evaluated using two specimen types: Single-Edge-Precracked-Beam (SEPB) and Chevron-Notched-Beam (CNB). The material tested was in cast, homogenized and HIP-ed condition. In the preliminary stage of the project due to lack of the ASTM Standard for fracture toughness testing of the chevron-notched specimens in bending the analyses of the CNB configuration were done to establish the optimal chevron notch dimensions. Two types of alloys were investigated: (a) boron-free and boron doped low-Mn (9at.% Mn), as well as (b) boron-free and boron-doped high-Mn (14at.% Mn). Toughness was investigated in the temperature range from room temperature to 1000°C and was calculated from the maximum load. It has been found that toughness of coarse-grained "base" 9Mn-25Ti alloy exhibits a broad peak at the 200--500°C temperature range and then decreases with increasing temperature, reaching its room temperature value at 10000°C. However, the work of fracture (gammaWOF) and the stress intensity factor calculated from it (KIWOF) increases continuously with increasing temperature. Also the fracture mode dependence on temperature has been established. To understand the effect of environment on the fracture toughness of coarse-grained "base", boron-free 9Mn-25Ti alloy, the tests were carried out in vacuum (˜1.3 x 10-5 Pa), argon, oxygen, water and liquid nitrogen. It has been shown that fracture toughness at ambient temperature is not affected by the environments containing moisture (water vapor). It seems that at ambient temperatures these materials are completely immune to the water-vapor hydrogen embrittlement and their cause of brittleness is other than environment. To explore the influence of the grain size on fracture toughness the fracture toughness tests were also performed on the dynamically

Fracture toughness of 6.4 mm (0.25 inch) Arc-Cast molybdenum and molybdenum-TZM plate at room temperature and 300 oC

International Nuclear Information System (INIS)

Shields, J.A. jr.; Lipetzky, P.; Mueller, A.J.

2001-01-01

The fracture toughness of 6.4 mm (0.25 inch) low carbon arc-cast (LCAC) molybdenum and arc-cast molybdenum-TZM alloy plate were measured at room temperature and 300 o C using compact tension specimens. The effect of crack plane orientation (longitudinal vs. transverse) and annealing practice (stress-relieved vs. recrystallized) were evaluated. Depending upon the test temperature either a standard K IC or a J-integral analysis was used to obtain the toughness value. At room temperature, regardless of alloy, orientation, or microstructure, fracture toughness values between 15 and 22 MPa m 1/2 (14 and 20 ksi in 1/2 ) were measured. These K IC values were consistent with measurements by other authors. Increasing temperature improves the toughness, due to the fact that one takes advantage of the ductile-brittle transition behavior of molybdenum. At 300 o C, the fracture toughness of recrystallized LCAC and arc-cast TZM molybdenum were also similar at approximately 64 MPa m 1/2 (58 ksi in 1/2 ). In the stress-relieved condition, however, the toughness of arc-cast TZM (91 MPa m 1/2 / 83 ksi in 1/2 ) was higher than that of the LCAC molybdenum (74 MPa m 1/2 / 67 ksi in 1/2 ). (author)

Material specification for ductile cast iron in the United States

International Nuclear Information System (INIS)

Sorenson, K.B.

1987-01-01

The United States currently does not have formal design criteria for qualifying ductile cast iron (DCI) transportation casks. There is also no dedicated material standard for DCI for this particular application. Recognizing the importance of a material standard for this application, Lawrence Livermore Laboratories, in a report to the NRC, recommended that steps be taken to develop an ASTM material specification suitable for spent fuel shipping containers. A draft ASTM material specification has been written and is currently in the ASTM approval process. This paper reviews the brief history of the development of the specification, the technical basis for the material properties, the ASTM approval process and the current status of the draft specification. The expected implications of having an adopted ASTM specification on the licensing process are also discussed. The relationship of fracture toughness to composition, microstructure and tensile properties has been evaluated at Sandia National Laboratories. The first main conclusion reached is that static fracture toughness is essentially decoupled from tensile properties such as yield strength, tensile strength and ductility. The significance of this finding is that tensile properties provided for in existing DCI specifications should not be used as an indicator of a material's ability to resist crack initiation. A material specification which includes fracture toughness requirements is needed to address the brittle fracture concerns. Second, static fracture toughness was found to correlate well with material microstructure; specifically, graphite nodule count or nodule spacing

Biaxial loading effects on fracture toughness of reactor pressure vessel steel

International Nuclear Information System (INIS)

McAfee, W.J.; Bass, B.R.; Bryson, J.W. Jr.; Pennell, W.E.

1995-03-01

The preliminary phases of a program to develop and evaluate fracture methodologies for assessing crack-tip constraint effects on fracture toughness of reactor pressure vessel (RPV) steels have been completed by the Heavy-Section Steel Technology (HSST) Program. Objectives were to investigate effect of biaxial loading on fracture toughness, quantify this effect through existing stress-based, dual-parameter, fracture-toughness correlations, or propose and verify alternate correlations. A cruciform beam specimen with 2-D, shallow, through-thickness flaw and a special loading fixture was designed and fabricated. Tests were performed using biaxial loading ratios of 0:1 (uniaxial), 0.6:1, and 1:1 (equi-biaxial). Critical fracture-toughness values were calculated for each test. Biaxial loading of 0.6:1 resulted in a reduction in the lower bound fracture toughness of ∼12% as compared to that from the uniaxial tests. The biaxial loading of 1:1 yielded two subsets of toughness values; one agreed well with the uniaxial data, while one was reduced by ∼43% when compared to the uniaxial data. Results were evaluated using J-Q theory and Dodds-Anderson (D-A) micromechanical scaling model. The D-A model predicted no biaxial effect, while the J-Q method gave inconclusive results. When applied to the 1:1 biaxial data, these constraint methodologies failed to predict the observed reduction in fracture toughness obtained in one experiment. A strain-based constraint methodology that considers the relationship between applied biaxial load, the plastic zone width in the crack plane, and fracture toughness was formulated and applied successfully to the data. Evaluation of this dual-parameter strain-based model led to the conclusion that it has the capability of representing fracture behavior of RPV steels in the transition region, including the effects of out-of-plane loading on fracture toughness. This report is designated as HSST Report No. 150

Tensile and fracture toughness properties of copper alloys and their HIP joints with austenitic stainless steel in unirradiated and neutron irradiated condition

International Nuclear Information System (INIS)

Taehtinen, S.; Pyykkoenen, M.; Singh, B.N.; Toft, P.

1998-03-01

The tensile strength and ductility of unirradiated CuAl25 IG0 and CuCrZr alloys decreased continuously with increasing temperature up to 350 deg C. Fracture toughness of unirradiated CuAl25 IG0 alloy decreased continuously with increasing temperature from 20 deg C to 350 deg C whereas the fracture toughness of unirradiated CuCrZr alloy remained almost constant at temperatures up to 100 deg C, was decreased significantly at 200 deg C and slightly increased at 350 deg C. Fracture toughness of HIP joints were lower than that of corresponding copper alloy and fracture path in HIP joint specimen was always within copper alloy side of the joint. Neutron irradiation to a dose level of 0.3 dpa resulted in hardening and reduction in uniform elongation to about 2-4% at 200 deg C in both copper alloys. At higher temperatures softening was observed and uniform elongation increased to about 5% and 16% for CuAl25 IG0 and CuCrZr alloys, respectively. Fracture toughness of CuAl25 IG0 alloy reduced markedly due to neutron irradiation in the temperature range from 20 deg C to 350 deg C. The fracture toughness of the irradiated CuCrZr alloy also decreased in the range from 20 deg C to 350 deg C, although it remained almost unaffected at temperatures below 200 deg C and decreased significantly at 350 deg C when compared with that of unirradiated CuCrZr alloy. (orig.)

Fracture toughness and strength change of neutron-irradiated ceramic materials

International Nuclear Information System (INIS)

Dienst, W.; Zimmermann, H.

1994-01-01

In order to analyse the results of bending strength measurements on neutron-irradiated samples of Al 2 O 3 , AlN and SiC, fracture toughness measurements were additionally conducted. The neutron fluences concerned were mostly in the range of 0.6 to 3.2x10 26 n/m 2 at irradiation temperatures of 400 to 550 C. A fracture toughness decrease was generally observed for polycrystalline materials which, however, was considerably smaller than the reduction of the fracture strength. Exceptional increase of the fracture toughness seems typical for the effect of rather coarse irradiation defects. The irradiation-induced change of the fracture toughness of single crystal Al 2 O 3 appeared dependent on the crystallographic orientation; both reduced and increased fracture toughness after irradiation was observed. Recent results of neutron irradiation to about 2x10 25 n/m 2 at 100 C showed, that the strength decrease of various Al 2 O 3 grades sets in at (3-5)x10 24 n/m 2 and seems to be little dependent on the irradiation temperature. ((orig.))

New unified fracture toughness estimation scheme for structural integrity assessment

Energy Technology Data Exchange (ETDEWEB)

Wallin, K; Nevasmaa, P [VTT, Espoo (Finland); Bannister, A [Research and Development, British Steel plc., Swinden Technology Centre Rotherham (United Kingdom)

1999-12-31

At present, treatment of fracture toughness data varies depending on the type of data (K{sub IC}, J, CTOD) that are available for fracture mechanics analysis. This complicates structural integrity assessment and makes it difficult to apply any single, unified procedure. Within the Brite-Euram project `SINTAP` a fracture toughness estimation scheme has been developed for the unified treatment of data for use in structural integrity assessment. As a procedure, it can be applied to Charpy data, as well as to fracture toughness data, and is suitable for the treatment of data at both single and different temperatures. The data sets may contain results from both homogeneous and inhomogeneous material, making the procedure applicable also to welded joints. The procedure allows fracture toughness assessment with quantified probability and confidence levels. Irrespective of the type of the original data, one material-specific K{sub mat} value representing a conservative estimate of the mean fracture toughness is obtained (with its probability distribution). This information can then be applied to structural integrity assessment. (orig.) 4 refs.

New unified fracture toughness estimation scheme for structural integrity assessment

Energy Technology Data Exchange (ETDEWEB)

Wallin, K.; Nevasmaa, P. [VTT, Espoo (Finland); Bannister, A. [Research and Development, British Steel plc., Swinden Technology Centre Rotherham (United Kingdom)

1998-12-31

At present, treatment of fracture toughness data varies depending on the type of data (K{sub IC}, J, CTOD) that are available for fracture mechanics analysis. This complicates structural integrity assessment and makes it difficult to apply any single, unified procedure. Within the Brite-Euram project `SINTAP` a fracture toughness estimation scheme has been developed for the unified treatment of data for use in structural integrity assessment. As a procedure, it can be applied to Charpy data, as well as to fracture toughness data, and is suitable for the treatment of data at both single and different temperatures. The data sets may contain results from both homogeneous and inhomogeneous material, making the procedure applicable also to welded joints. The procedure allows fracture toughness assessment with quantified probability and confidence levels. Irrespective of the type of the original data, one material-specific K{sub mat} value representing a conservative estimate of the mean fracture toughness is obtained (with its probability distribution). This information can then be applied to structural integrity assessment. (orig.) 4 refs.

Models for ductile crack initiation and tearing resistance under mode 1 loading in pressure vessel steels

International Nuclear Information System (INIS)

Jones, M.R.

1988-06-01

Micromechanistic models are presented which aim to predict plane strain ductile initiation toughness, tearing resistance and notched bar fracture strains in pressure vessel steels under monotonically increasing tensile (mode 1) loading. The models for initiation toughness and tearing resistance recognize that ductile fracture proceeds by the growth and linkage of voids with the crack-tip. The models are shown to predict the trend of initiation toughness with inclusion spacing/size ratio and can bound the available experimental data. The model for crack growth can reproduce the tearing resistance of a pressure vessel steel up to and just beyond crack growth initiation. The fracture strains of notched bars pulled in tension are shown to correspond to the achievement of a critical volume fraction of voids. This criterion is combined with the true stress - true strain history of a material point ahead of a blunting crack-tip to predict the initiation toughness. An attempt was made to predict the fracture strains of notched tensile bars by adopting a model which predicts the onset of a shear localization phenomenon. Fracture strains of the correct order are computed only if a ''secondary'' void nucleation event at carbide precipitates is taken into account. (author)

Prediction of Ductile Fracture Surface Roughness Scaling

DEFF Research Database (Denmark)

Needleman, Alan; Tvergaard, Viggo; Bouchaud, Elisabeth

2012-01-01

. Ductile crack growth in a thin strip under mode I, overall plane strain, small scale yielding conditions is analyzed. Although overall plane strain loading conditions are prescribed, full 3D analyses are carried out to permit modeling of the three dimensional material microstructure and of the resulting......Experimental observations have shown that the roughness of fracture surfaces exhibit certain characteristic scaling properties. Here, calculations are carried out to explore the extent to which a ductile damage/fracture constitutive relation can be used to model fracture surface roughness scaling...... three dimensional stress and deformation states that develop in the fracture process region. An elastic-viscoplastic constitutive relation for a progressively cavitating plastic solid is used to model the material. Two populations of second phase particles are represented: large inclusions with low...

Computer simulation of ductile fracture

International Nuclear Information System (INIS)

Wilkins, M.L.; Streit, R.D.

1979-01-01

Finite difference computer simulation programs are capable of very accurate solutions to problems in plasticity with large deformations and rotation. This opens the possibility of developing models of ductile fracture by correlating experiments with equivalent computer simulations. Selected experiments were done to emphasize different aspects of the model. A difficult problem is the establishment of a fracture-size effect. This paper is a study of the strain field around notched tensile specimens of aluminum 6061-T651. A series of geometrically scaled specimens are tested to fracture. The scaled experiments are conducted for different notch radius-to-diameter ratios. The strains at fracture are determined from computer simulations. An estimate is made of the fracture-size effect

A new insight into ductile fracture of ultrafine-grained Al-Mg alloys.

Science.gov (United States)

Yu, Hailiang; Tieu, A Kiet; Lu, Cheng; Liu, Xiong; Liu, Mao; Godbole, Ajit; Kong, Charlie; Qin, Qinghua

2015-04-08

It is well known that when coarse-grained metals undergo severe plastic deformation to be transformed into nano-grained metals, their ductility is reduced. However, there are no ductile fracture criteria developed based on grain refinement. In this paper, we propose a new relationship between ductile fracture and grain refinement during deformation, considering factors besides void nucleation and growth. Ultrafine-grained Al-Mg alloy sheets were fabricated using different rolling techniques at room and cryogenic temperatures. It is proposed for the first time that features of the microstructure near the fracture surface can be used to explain the ductile fracture post necking directly. We found that as grains are refined to a nano size which approaches the theoretical minimum achievable value, the material becomes brittle at the shear band zone. This may explain the tendency for ductile fracture in metals under plastic deformation.

The effect of aging on the fracture characteristics and ductility of self-compacting concrete

International Nuclear Information System (INIS)

Beygi, Morteza H.A.; Kazemi, Mohammad T.; Nikbin, Iman M.; Vaseghi Amiri, Javad

2014-01-01

Highlights: • Fracture properties of SCC were obtained using two different methods. • Results showed with increase of age the fracture toughness increases. • As SCC becomes older, brittleness number is almost doubled. • The Size effect curve showed SCC brittleness increases with increase of age. - Abstract: Good knowledge of fracture parameters and cracking behavior of self-compacting concrete (SCC) from early ages until the SCC becomes mature plays an important role in design of SCC structure and also in evaluation of durability and consequently prevention of damage. In this paper, variation of fracture parameters and corresponding ductility behavior of SCC at different ages (e.g. 3 days, 7 days, 28 days and 90 days) for SCC mixes with w/c ratios of 0.45 and 0.65 have been experimentally studied. To do so, three-point bending tests were carried out on 120 notched beams. Then, size effect method (SEM) and work of fracture method (WFM) were applied to interpret the results. The results of analyses indicated that as the concrete is aging from 3 days to 90 days: (a) fracture energies from SEM (G f ) and WFM (G F ) are increased: (b) effective size of the process zone (C f ) in SEM and characteristic length (L ch ) in WFM are considerably decreased indicating increase of concrete brittleness: (c) fracture surface of concrete passing through the aggregate is increased which is attributed to strength improvement of hardened cement paste and aggregate–paste transition zone: (d) fracture toughness is significantly increased: (e) brittleness number is almost doubled. Also, the ratio of G F /G f , which is applied for calibration of numerical models of cracking at different ages, is equal to 2.70

A statistical study on fracture toughness data of Japanese RPVS

International Nuclear Information System (INIS)

Sakai, Y.; Ogura, N.

1987-01-01

In a cooperative study for investigating fracture toughness on pressure vessel steels produced in Japan, a number of heats of ASTM A533B cl.1 and A508 cl.3 steels have been studied. Approximately 3000 fracture toughness data and 8000 mechanical properties data were obtained and filed in a computer data bank. Statistical characterization of toughness data in the transition region has been carried out using the computer data bank. Curve fitting technique for toughness data has been examined. Approach using the function to model the transition behaviours of each toughness has been applied. The aims of fitting curve technique were as follows; (1) Summarization of an enormous toughness data base to permit comparison heats, materials and testing methods; (2) Investigating the relationships among static, dynamic and arrest toughness; (3) Examining the ASME K(IR) curve statistically. The methodology used in this study for analyzing a large quantity of fracture toughness data was found to be useful for formulating a statistically based K(IR) curve. (orig./HP)

Fracture toughness evaluation of select advanced replacement alloys for LWR core internals

Energy Technology Data Exchange (ETDEWEB)

Tan, Lizhen [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Chen, Xiang [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2017-08-01

Life extension of the existing nuclear reactors imposes irradiation of high fluences to structural materials, resulting in significant challenges to the traditional reactor materials such as type 304 and 316 stainless steels. Advanced alloys with superior radiation resistance will increase safety margins, design flexibility, and economics for not only the life extension of the existing fleet but also new builds with advanced reactor designs. The Electric Power Research Institute (EPRI) teamed up with Department of Energy (DOE) to initiate the Advanced Radiation Resistant Materials (ARRM) program, aiming to develop and test degradation resistant alloys from current commercial alloy specifications by 2021 to a new advanced alloy with superior degradation resistance in light water reactor (LWR)-relevant environments by 2024. Fracture toughness is one of the key engineering properties required for core internal materials. Together with other properties, which are being examined such as high-temperature steam oxidation resistance, radiation hardening, and irradiation-assisted stress corrosion cracking resistance, the alloys will be down-selected for neutron irradiation study and comprehensive post-irradiation examinations. According to the candidate alloys selected under the ARRM program, ductile fracture toughness of eight alloys was evaluated at room temperature and the LWR-relevant temperatures. The tested alloys include two ferritic alloys (Grade 92 and an oxide-dispersion-strengthened alloy 14YWT), two austenitic stainless steels (316L and 310), four Ni-base superalloys (718A, 725, 690, and X750). Alloy 316L and X750 are included as reference alloys for low- and high-strength alloys, respectively. Compact tension specimens in 0.25T and 0.2T were machined from the alloys in the T-L and R-L orientations according to the product forms of the alloys. This report summarizes the final results of the specimens tested and analyzed per ASTM Standard E1820. Unlike the

Fracture Toughness of Carbon Nanotube-Reinforced Metal- and Ceramic-Matrix Composites

International Nuclear Information System (INIS)

Chen, Y.L.; Liu, B.; Hwang, K.C.; Chen, Y.L.; Huang, Y.

2011-01-01

Hierarchical analysis of the fracture toughness enhancement of carbon nanotube- (CNT-) reinforced hard matrix composites is carried out on the basis of shear-lag theory and fracture mechanics. It is found that stronger CNT/matrix interfaces cannot definitely lead to the better fracture toughness of these composites, and the optimal interfacial chemical bond density is that making the failure mode just in the transition from CNT pull-out to CNT break. For hard matrix composites, the fracture toughness of composites with weak interfaces can be improved effectively by increasing the CNT length. However, for soft matrix composite, the fracture toughness improvement due to the reinforcing CNTs quickly becomes saturated with an increase in CNT length. The proposed theoretical model is also applicable to short fiber-reinforced composites.

A statistical approach to the prediction of pressure tube fracture toughness

International Nuclear Information System (INIS)

Pandey, M.D.; Radford, D.D.

2008-01-01

The fracture toughness of the zirconium alloy (Zr-2.5Nb) is an important parameter in determining the flaw tolerance for operation of pressure tubes in a nuclear reactor. Fracture toughness data have been generated by performing rising pressure burst tests on sections of pressure tubes removed from operating reactors. The test data were used to generate a lower-bound fracture toughness curve, which is used in defining the operational limits of pressure tubes. The paper presents a comprehensive statistical analysis of burst test data and develops a multivariate statistical model to relate toughness with material chemistry, mechanical properties, and operational history. The proposed model can be useful in predicting fracture toughness of specific in-service pressure tubes, thereby minimizing conservatism associated with a generic lower-bound approach

Pie technique of LWR fuel cladding fracture toughness test

International Nuclear Information System (INIS)

Endo, Shinya; Usami, Koji; Nakata, Masahito; Fukuda, Takuji; Numata, Masami; Kizaki, Minoru; Nishino, Yasuharu

2006-01-01

Remote-handling techniques were developed by cooperative research between the Department of Hot Laboratories in the Japan Atomic Energy Research Institute (JAERI) and the Nuclear Fuel Industries Ltd. (NFI) for evaluating the fracture toughness on irradiated LWR fuel cladding. The developed techniques, sample machining by using the electrical discharge machine (EDM), pre-cracking by fatigue tester, sample assembling to the compact tension (CT) shaped test fixture gave a satisfied result for a fracture toughness test developed by NFL. And post-irradiation examination (PIE) using the remote-handling techniques were carried out to evaluate the fracture toughness on BWR spent fuel cladding in the Waste Safety Testing Facility (WASTEF). (author)

Crack growth and fracture toughness of amorphous Li-Si anodes: Mechanisms and role of charging/discharging studied by atomistic simulations

Science.gov (United States)

Khosrownejad, S. M.; Curtin, W. A.

2017-10-01

Fracture is the main cause of degradation and capacity fading in lithiated silicon during cycling. Experiments on the fracture of lithiated silicon show conflicting results, and so mechanistic models can help interpret experiments and guide component design. Here, large-scale K-controlled atomistic simulations of crack propagation (R-curve KI vs. Δa) are performed at LixSi compositions x = 0.5 , 1.0 , 1.5 for as-quenched/relaxed samples and at x = 0.5 , 1.0 for samples created by discharging from higher Li compositions. In all cases, the fracture mechanism is void nucleation, growth, and coalescence. In as-quenched materials, with increasing Li content the plastic flow stress and elastic moduli decrease but void nucleation and growth happen at smaller stress, so that the initial fracture toughness KIc ≈ 1.0 MPa√{ m} decreases slightly but the initial fracture energy JIc ≈ 10.5J/m2 is similar. After 10 nm of crack growth, the fracture toughnesses increase and become similar at KIc ≈ 1.9 MPa√{ m} across all compositions. Plane-strain equi-biaxial expansion simulations of uncracked samples provide complementary information on void nucleation and growth. The simulations are interpreted within the framework of Gurson model for ductile fracture, which predicts JIc = ασy D where α ≃ 1 and D is the void spacing, and good agreement is found. In spite of flowing plastically, the fracture toughness of LixSi is low because voids nucleate within nano-sized distances ahead of the crack (D ≈ 1nm). Scaling simulation results to experimental conditions, reasonable agreement with experimentally-estimated fracture toughnesses is obtained. The discharging process facilitates void nucleation but decreases the flow stress (as shown previously), leading to enhanced fracture toughness at all levels of crack growth. Therefore, the fracture behavior of lithiated silicon at a given composition is not a material property but instead depends on the history of charging

Fracture toughness behavior of irradiated stainless steel in PWR systems

Energy Technology Data Exchange (ETDEWEB)

Xu, H.; Fyfitch, S. [AREVA NP Inc., Lynchburg, Pennsylvania (United States); Tang, H.T. [Electric Power Research Inst., Palo Alto, California (United States)

2007-07-01

Data from available research programs were collected and evaluated by the Electric Power Research Institute (EPRI) Materials Reliability Program (MRP) to determine the relationship between fracture toughness and neutron fluence for conditions representative of pressurized water reactor (PWR) conditions. It is shown that the reduction of fracture toughness with increasing neutron dose in both boiling water reactors (BWRs) and PWRs is consistent with that observed in fast reactors. The lower bound fracture toughness observed for irradiated stainless steels in PWRs is 38 MPa{radical}m (34.6 ksi{radical}in) at neutron exposures greater than 6.7 X 10{sup 21} n/cm{sup 2} (E > 1.0 MeV) or approximately 10 dpa. For such levels of fracture toughness, it is recommended that linear-elastic fracture mechanics (LEFM) analyses be considered for design and operational analyses. The results from this study can be used by the nuclear industry to assess the effects of irradiation on stainless steels in PWR systems. (author)

Application of ISRM testing methods to fracture toughness testing of graphite

International Nuclear Information System (INIS)

Hashida, T.; Fukasawa, T.; Takahashi, H.; Ishiyama, S.; Oku, T.

1987-01-01

Fracture toughness measurements of nuclear grade graphites, IG11 and PGX, were made by means of AE technique. Tests were conducted on edge-notched round bend bar, edge-notched short bar and round compact tension specimens. These round-shaped specimens used in this study have been proposed for standard fracture toughness tests of rock as a draft of testing standard of International Society for Rock Mechanics (ISRM). Taking the observed nonlinear deformation behavior into account, J-integral approach was utilized to determine the fracture toughness of the graphites. It is shown that the critical J integral determined by AE technique, J iAE , is independent of specimen geometry. Based on this experimental results, the fracture toughness K IC of the graphites was determined from the J iAE values. K IC value of IG11 was 1.04 MPa√m, and 0.77 MPa√m for PGX respectively. Furthermore, the specimen size effect of the fracture toughness determined by the J-integral/AE method is discussed. (author)

Comparisons of irradiation-induced shifts in fracture toughness, crack arrest toughness, and Charpy impact energy in high-copper welds

International Nuclear Information System (INIS)

Corwin, W.R.; Nanstad, R.K.; Iskander, S.K.

1991-01-01

The Heavy-Section Steel Irradiation (HSSI) Program is examining relative shifts and changes in shape of fracture and crack-arrest toughness versus temperature behavior for two high-copper welds. Fracture toughness 100-MPa√m temperature shifts are greater than Charpy 41-J shifts for both welds. Mean curve fits to the fracture toughness data provide mixed results regarding curve shape changes, but curves constructed as lower boundaries indicate lower slopes. Preliminary crack-arrest toughness results indicate that shifts of lower-bound curves are approximately the same as CVN 41-J shifts with no shape changes

Fracture toughness properties of rocks in Olkiluoto: Laboratory measurements 2008-2009

Energy Technology Data Exchange (ETDEWEB)

Siren, T.

2012-05-15

In Olkiluoto an underground rock characterization facility (ONKALO) for the final disposal site of spent nuclear fuel has been under thorough research many years, but further knowledge is needed on fracture toughness parameters. Fracture toughness parameters are important for example in fracture mechanics prediction for Posiva's Olkiluoto Spalling Experiment (POSE). This working report describes a laboratory campaign that was done between 2008 and 2009. The campaign aimed at determining the fracture mechanics parameters as well as density and ultrasonic velocities for Olkiluoto rocks. The specimens delivered were selected by Posiva; the core showed no damage and the quality of the delivered cores was good with varying sample diameter. Most of the test samples (9 out of 12) are gneissic rock. The Mode I fracture toughness was determined using two different methods to account for two different fracturing directions. The methods are the Chevron Bend (CB) test as proposed in the ISRM Suggested Method and a method based on the Brazilian Disk (BD) experiment. The Mode II fracture toughness was determined using the Punch-Through Shear with Confining Pressure experiment on the remaining pieces from the CB testing. The scatter in the results is very large, even within one piece of core sample. Usually the scatter of results is less than 5 %. The high scatter in the data at hand is believed to be due to the very inhomogeneous nature of the rock material. The magnitude of the determined Mode I fracture toughness compares well with available reported data for medium to coarse grained granitoide rocks. However the scatter of the mode II fracture toughness values is higher than experienced on other rock types, but the variability is reasonable for the inhomogeneous rock type. Distinguishing the fracture toughness values for different anisotropy directions would require more thorough testing with quality samples at different anisotropy directions. However since fracture

Ductile Binder Phase For Use With Almgb14 And Other Hard Ceramic Materials

Science.gov (United States)

Cook, Bruce A.; Russell, Alan; Harringa, Joel

2005-07-26

This invention relates to a ductile binder phase for use with AlMgB14 and other hard materials. The ductile binder phase, a cobalt-manganese alloy, is used in appropriate quantities to tailor good hardness and reasonable fracture toughness for hard materials so they can be used suitably in industrial machining and grinding applications.

Effects of Thermal Aging on Material Properties, Stress Corrosion Cracking, and Fracture Toughness of AISI 316L Weld Metal

Science.gov (United States)

Lucas, Timothy; Forsström, Antti; Saukkonen, Tapio; Ballinger, Ronald; Hänninen, Hannu

2016-08-01

Thermal aging and consequent embrittlement of materials are ongoing issues in cast stainless steels, as well as duplex, and high-Cr ferritic stainless steels. Spinodal decomposition is largely responsible for the well-known "748 K (475 °C) embrittlement" that results in drastic reductions in ductility and toughness in these materials. This process is also operative in welds of either cast or wrought stainless steels where δ-ferrite is present. While the embrittlement can occur after several hundred hours of aging at 748 K (475 °C), the process is also operative at lower temperatures, at the 561 K (288 °C) operating temperature of a boiling water reactor (BWR), for example, where ductility reductions have been observed after several tens of thousands of hours of exposure. An experimental program was carried out in order to understand how spinodal decomposition may affect changes in material properties in Type 316L BWR piping weld metals. The study included material characterization, nanoindentation hardness, double-loop electrochemical potentiokinetic reactivation (DL-EPR), Charpy-V, tensile, SCC crack growth, and in situ fracture toughness testing as a function of δ-ferrite content, aging time, and temperature. SCC crack growth rates of Type 316L stainless steel weld metal under simulated BWR conditions showed an approximate 2 times increase in crack growth rate over that of the unaged as-welded material. In situ fracture toughness measurements indicate that environmental exposure can result in a reduction of toughness by up to 40 pct over the corresponding at-temperature air-tested values. Material characterization results suggest that spinodal decomposition is responsible for the degradation of material properties measured in air, and that degradation of the in situ properties may be a result of hydrogen absorbed during exposure to the high-temperature water environment.

The elevated temperature and thermal shock fracture toughnesses of nuclear pressure vessel steel

International Nuclear Information System (INIS)

Hirano, Kazumi; Kobayashi, Hideo; Nakazawa, Hajime; Nara, Atsushi.

1979-01-01

Thermal shock experiments were conducted on nuclear pressure vessel steel A533 Grade B Class 1. Elastic-plastic fracture toughness tests were carried out within the same high temperature range of the thermal shock experiment and the relation between stretched zone width, SZW and J-integral was clarified. An elastic-plastic thermal shock fracture toughness value. J sub(tsc) was evaluated from a critical value of stretched zone width, SZW sub(tsc) at the initiation of thermal shock fracture by using the relation between SZW and J. The J sub(tsc) value was compared with elastic-plastic fracture toughness values, J sub( ic), and the difference between the J sub(tsc) and J sub( ic) values was discussed. The results obtained are summarized as follows; (1) The relation between SZW and J before the initiation of stable crack growth in fracture toughness test at a high temperature can be expressed by the following equation regardless of test temperature, SZW = 95(J/E), where E is Young's modulus. (2) Elevated temperature fracture toughness values ranging from room temperature to 400 0 C are nearly constant regardless of test temperature. It is confirmed that upper shelf fracture toughness exists. (3) Thermal shock fracture toughness is smaller than elevated temperature fracture toughness within the same high temperature range of thermal shock experiment. (author)

The Fracture Toughness of Nuclear Graphites Grades

Energy Technology Data Exchange (ETDEWEB)

Burchell, Timothy D. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Erdman, III, Donald L. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Lowden, Rick R. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hunter, James A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hannel, Cara C. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2017-04-01

New measurements of graphite mode I critical stress intensity factor, KIc (commonly referred to as the fracture toughness) and the mode II critical shear stress intensity, KIIc, are reported and compared with prior data for KIc and KIIc. The new data are for graphite grades PCEA, IG-110 and 2114. Variations of KIc and acoustic emission (AE) data with graphite texture are reported and discussed. The Codes and Standards applications of fracture toughness, KIc, data are also discussed. A specified minimum value for nuclear graphite KIc is recommended.

Fracture dynamics of a propagating crack in a pressurized ductile cylinder

International Nuclear Information System (INIS)

Emery, A.F.; Love, W.J.; Kobayashi, A.S.

1977-01-01

A suddenly-introduced axial through-crack in the wall of a pipe pressurized by hot water is allowed to propagate according to Weiss' notch-strength theory of ductile static fracture. For this somewhat ductile material of A533B steel, Weiss' criterion was extended of dynamic fracture without modification. This dynamic-fracture criterion enabled a unique comparison to be obtained for the results of ductile-fracture with those of brittle-fracture in a fracturing A533B steel pipe. Since the pipe cross-sectional area is likely to increase with large flap motions under ductile tearing, a large deformation-shell-finite-difference-dynamic-code which includes rotary inertia was used in this analysis. The uniaxial-stress-strain curve of A533B steel was approximated by a bilinear stress-strain where Von-Misses yield criterion and associated flow rule were used in the elastic-plastic analysis. The fluid pressure was assumed constant and thus pipe flaps are only lightly loaded by pressure in this analysis. In previous publications, the authors have compared their preliminary results for the shell motion obtained through their model for a fracturing pipe with those of Kanninen, et al., and Freund, et al., to evaluate the effects of pressure loading on the crack flaps and the differences between small and large deflection results. In this paper, the differences in crack-propagation behavior of a fracturing pipe composed of the same A533B but subjected to a brittle or a ductile-fracture criterion are discussed. An important conclusion in fracture dynamics derived from analyses is that a smoothly-varying crack velocity will require a non-unique crack-velocity-versus-dynamic-fracture-parameter-relation while a unique and smoothly-varying crack-velocity-versus-dynamic-fracture-parameter-relation will demand an intermittently-propagating crack

Fracture toughness of ferritic alloys irradiated at FFTF

International Nuclear Information System (INIS)

Huang, F.H.

1986-05-01

Ferritic compact tension specimens loaded in the Material Open Test Assembly (MOTA) for irradiation during FFTF Cycle 4 were tested at temperatures ranging from room temperature to 428/degree/C. The electrical potential single specimen method was used to measure the fracture toughness of the specimens. Results showed that the fracture toughness of both HT-9 and 9Cr-1Mo decreases with increasing test temperature and that the toughness of HT-9 was about 30% higher than that of 9Cr-1Mo. In addition, increasing irradiation temperature resulted in an increase in tearing modulus for both alloys. 4 refs., 5 figs., 1 tab

Nanoindentation and micro-mechanical fracture toughness of electrodeposited nanocrystalline Ni–W alloy films

International Nuclear Information System (INIS)

Armstrong, D.E.J.; Haseeb, A.S.M.A.; Roberts, S.G.; Wilkinson, A.J.; Bade, K.

2012-01-01

Nanocrystalline nickel–tungsten alloys have great potential in the fabrication of components for microelectromechanical systems. Here the fracture toughness of Ni–12.7 at.%W alloy micro-cantilever beams was investigated. Micro-cantilevers were fabricated by UV lithography and electrodeposition and notched by focused ion beam machining. Load was applied using a nanoindenter and fracture toughness was calculated from the fracture load. Fracture toughness of the Ni–12.7 at.%W was in the range of 1.49–5.14 MPa √m. This is higher than the fracture toughness of Si (another important microelectromechanical systems material), but considerably lower than that of electrodeposited nickel and other nickel based alloys. - Highlights: ► Micro-scale cantilevers manufactured by electro-deposition and focused ion beam machining. ► Nanoindenter used to perform micro-scale fracture test on Ni-13at%W micro-cantilevers. ► Calculation of fracture toughness of electrodeposited Ni-13at%W thin films. ► Fracture toughness values lower than that of nanocrystalline nickel.

Nanoindentation and micro-mechanical fracture toughness of electrodeposited nanocrystalline Ni-W alloy films

Energy Technology Data Exchange (ETDEWEB)

Armstrong, D.E.J., E-mail: david.armstrong@materials.ox.ac.uk [Department of Materials, University of Oxford, Parks Road, Oxford, OX1 3PH (United Kingdom); Haseeb, A.S.M.A. [Department of Mechanical Engineering, University of Malaya, 50603 Kuala Lumpur (Malaysia); Roberts, S.G.; Wilkinson, A.J. [Department of Materials, University of Oxford, Parks Road, Oxford, OX1 3PH (United Kingdom); Bade, K. [Institut fuer Mikrostrukturtechnik (IMT), Karlsruhe Institute of Technology, Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen (Germany)

2012-04-30

Nanocrystalline nickel-tungsten alloys have great potential in the fabrication of components for microelectromechanical systems. Here the fracture toughness of Ni-12.7 at.%W alloy micro-cantilever beams was investigated. Micro-cantilevers were fabricated by UV lithography and electrodeposition and notched by focused ion beam machining. Load was applied using a nanoindenter and fracture toughness was calculated from the fracture load. Fracture toughness of the Ni-12.7 at.%W was in the range of 1.49-5.14 MPa {radical}m. This is higher than the fracture toughness of Si (another important microelectromechanical systems material), but considerably lower than that of electrodeposited nickel and other nickel based alloys. - Highlights: Black-Right-Pointing-Pointer Micro-scale cantilevers manufactured by electro-deposition and focused ion beam machining. Black-Right-Pointing-Pointer Nanoindenter used to perform micro-scale fracture test on Ni-13at%W micro-cantilevers. Black-Right-Pointing-Pointer Calculation of fracture toughness of electrodeposited Ni-13at%W thin films. Black-Right-Pointing-Pointer Fracture toughness values lower than that of nanocrystalline nickel.

Correlation of nodular austempered ductile iron (ADI) microstructural parameters and fatigue properties using an approach based on fracture mechanics

International Nuclear Information System (INIS)

Dias, Jose Felipe; Fonseca, Vinicius Rizzuti; Godefroid, Leonardo Barbosa; Ribeiro, Gabriel de Oliveira

2010-01-01

An investigation has been accomplished to check the effect of temperature and austempering time on austempered ductile iron (ADI) properties by means of fracture toughness (K_C) and fatigue threshold (∆K_t_h) tests. The correlation of ADI microstructural parameters and ADI two mechanical parameters: KC and Kth, is evaluated. Three sets of samples have ben extracted from ADI casting Y blocks produced in industrial conditions.and austenitized at 900°C for 1.5 hour. The austempering process has been performed in the following ways: the first set was austenitized at 300 deg C for 4 hours, the second set at 360°C for 1.5 hour and the third at 360°C for 0.6 hour. These distinct austempering processes have been adopted in order to obtain distinct microstructures containing austenite with two different carbon rates and two ferritic cell sizes. The materials have been characterized by means of optical and electronic microscopy, X-ray diffraction and mechanical tests. All materials have presented equivalent fatigue crack propagation rates, fracture toughness in the range between 94 and 128 MPa·m"1"/"2 and ∆K_t_h in the range between 5,7 and 6,4 MPa·m"1"/"2. The experimental results have confirmed the effect of microstructural properties (austenitic volumetric rate, austenitic carbon rate, ferritic cell size, total matrix carbon content) on fracture toughness (K_C) and fatigue threshold (∆K_t_h). Further, it was found that following parameters: fracture toughness (K_C), fatigue threshold ((∆K_t_h) and impact strength are correlated with the total matrix carbon content and ferritic cell size. (author)

Fracture toughness of Charpy-size compound specimens and its application in engineering

International Nuclear Information System (INIS)

Zhang, X.P.; Shi, Y.W.

1994-01-01

The use of a pre-cracked Charpy-size specimen with a side-groove to evaluate the fracture toughness of materials has been researched and considered. This method not only satisfies the demand for small-size specimens in surveillance tests of fracture toughness but also avoids using complicated physical methods to monitor the initial conditions of crack propagation. For most materials this method has solved the problem in which the small-size specimen did not satisfy the valid conditions of a fracture toughness measurement. In order to obtain more information from neutron-irradiated sample specimens and raise the reliability of fracture toughness surveillance tests, it has been considered more important to repeatedly exploit the broken Charpy-size specimen tested in the surveillance test, and to make it renewable. In this work, on the renewing design and utilization of Charpy-size specimens, nine data on fracture toughness can be obtained from one pre-cracked side-grooved Charpy-size specimen, while at present usually only one to three data on fracture toughness can be obtained from one Charpy-size specimen. Thus, it is found that the new method would improve the reliability of fracture toughness surveillance testing and evaluation. In addition, some factors that affect the optimum design of pre-cracked deep side-groove Charpy-size compound specimens have also been discussed. (author)

Probabilistic fracture mechanics analysis of reactor vessels with low upper-shelf fracture toughness

International Nuclear Information System (INIS)

Yoon, K.K.

1993-01-01

A class of submerged-arc welds used in fabricating early reactor vessels has relatively high copper contents. Studies have shown that when such vessels are irradiated, the copper contributes to lowering the Charpy upper-shelf energy level. To address this concern, 10CFR50, Appendix G requires a fracture mechanics analysis to demonstrate an adequate margin of safety for continued service. The B and W Owners Group (B and WOG) has been accumulating J-resistance fracture toughness data for these weld metals. Based on a mathematical model derived from this B and WOG data base, the first Appendix G analysis was performed. Another important issue affecting reactor vessel integrity is pressurized thermal shock (PIS) transients. In the early 1980s, probabilistic fracture mechanics analyses were performed on a reactor vessel to determine the probability of failure under postulated accident scenarios. Results of such analyses were used by the Nuclear Regulatory Commission (NRC) to establish the screening criteria for assessing reactor vessel integrity under PTS transient loads. This paper addresses the effect of low upper-shelf toughness on the probability of failure of reactor vessels under PTS loads. Probabilistic fracture mechanics codes were modified to include the low upper-shelf toughness model used in a reference and a series of analyses was performed using plant-specific material conditions and realistic PTS scenarios. The results indicate that low upper-shelf toughness has an insignificant effect on the probability of reactor vessel failures. This is mostly due to PTS transients being susceptible to crack initiation at low temperatures and not affected by upper-shelf fracture toughness

The Influence of Instrumented Striker Configuration on the Results of Dynamic Toughness Testing

International Nuclear Information System (INIS)

Lucon, E.

2008-01-01

Several studies are available on the influence of the edge radius of instrumented strikers (ASTM - 8 mm or ISO - 2 mm) on the results of both non instrumented and instrumented Charpy tests. This paper investigates the effect of using either a 2 mm or a 8 mm striker when performing dynamic toughness tests at impact loading rates on precracked Charpy specimens. Existing data from tests run in the ductile-to-brittle region (dynamic Master Curve reference temperature) and in the upper shelf regime (ductile initiation fracture toughness and crack resistance curves) have been analyzed. The results show that 2 mm strikers tend to yield lower cleavage fracture toughness in the transition region (although the effect cannot be considered statistically significant), whereas the influence of striker configuration is negligible in the upper shelf regime when data are generated using the low-blow multiple-specimen technique.

The Influence of Instrumented Striker Configuration on the Results of Dynamic Toughness Testing

Energy Technology Data Exchange (ETDEWEB)

Lucon, E.

2008-09-15

Several studies are available on the influence of the edge radius of instrumented strikers (ASTM - 8 mm or ISO - 2 mm) on the results of both non instrumented and instrumented Charpy tests. This paper investigates the effect of using either a 2 mm or a 8 mm striker when performing dynamic toughness tests at impact loading rates on precracked Charpy specimens. Existing data from tests run in the ductile-to-brittle region (dynamic Master Curve reference temperature) and in the upper shelf regime (ductile initiation fracture toughness and crack resistance curves) have been analyzed. The results show that 2 mm strikers tend to yield lower cleavage fracture toughness in the transition region (although the effect cannot be considered statistically significant), whereas the influence of striker configuration is negligible in the upper shelf regime when data are generated using the low-blow multiple-specimen technique.

The effect of specimen and flaw dimensions on fracture toughness

International Nuclear Information System (INIS)

Nevalainen, M.J.

1997-06-01

The effect of the specimen size and geometry on fracture toughness has been investigated both by experimental tests and computational analyses. The methods for constraint description, namely T-stress, Q-parameter and Small-Scale Yielding Correction (SSYC) have been compared and applied for various geometries. A statistical treatment for the specimen thickness effect on cleavage fracture toughness has been investigated. Elliptical surface cracks were compared with straight-thickness cracks and a method for crack shape correction was presented. Based on the results, the differences in apparent fracture toughness values obtained from various specimen configurations can be better understood and taken into account

Ductile Fracture Behaviour of Hot Isostatically Pressed Inconel 690 Superalloy

Science.gov (United States)

Cooper, A. J.; Brayshaw, W. J.; Sherry, A. H.

2018-04-01

Herein we assess the differences in Charpy impact behavior between Hot Isostatically Pressed and forged Inconel 690 alloy over the temperature range of 300 °C to - 196 °C. The impact toughness of forged 690 exhibited a relatively small temperature dependence, with a maximum difference of ca. 40 J measured between 300 °C and - 196 °C, whereas the HIP'd alloy exhibited a difference of approximately double that of the forged alloy over the same temperature range. We have conducted Charpy impact testing, tensile testing, and metallographic analyses on the as-received materials as well as fractography of the failed Charpy specimens in order to understand the mechanisms that cause the observed differences in material fracture properties. The work supports a recent series of studies which assess differences in fundamental fracture behavior between Hot Isostatically Pressed and forged austenitic stainless steel materials of equivalent grades, and the results obtained in this study are compared to those of the previous stainless steel investigations to paint a more general picture of the comparisons between HIP vs forged material fracture behavior. Inconel 690 was selected in this study since previous studies were unable to completely omit the effects of strain-induced martensitic transformation at the tip of the Chary V-notch from the fracture mechanism; Inconel 690 is unable to undergo strain-induced martensitic transformation due to the alloy's high nickel content, thereby providing a sister study with the omission of any martensitic transformation effects on ductile fracture behavior.

Fracture Toughness of Carbon Nanotube-Reinforced Metal- and Ceramic-Matrix Composites

Directory of Open Access Journals (Sweden)

Y. L. Chen

2011-01-01

Full Text Available Hierarchical analysis of the fracture toughness enhancement of carbon nanotube- (CNT- reinforced hard matrix composites is carried out on the basis of shear-lag theory and facture mechanics. It is found that stronger CNT/matrix interfaces cannot definitely lead to the better fracture toughness of these composites, and the optimal interfacial chemical bond density is that making the failure mode just in the transition from CNT pull-out to CNT break. For hard matrix composites, the fracture toughness of composites with weak interfaces can be improved effectively by increasing the CNT length. However, for soft matrix composite, the fracture toughness improvement due to the reinforcing CNTs quickly becomes saturated with an increase in CNT length. The proposed theoretical model is also applicable to short fiber-reinforced composites.

Fracture toughness calculation using dynamic testing

International Nuclear Information System (INIS)

Perosanz, F. J.; Serrano, M.; Martinez, C.; Lapena, J.

1998-01-01

The most critical component of a Nuclear Power Station is the Reactor Pressure Vessel (RPV), due to safety and integrity requirements. The RPV is subjected to neutron radiation and this phenomenon lead to microstructural changes in the material and modifications in the mechanical properties. Due to this effects, it is necessary to assess the structural integrity of the RPV along the operational life through surveillance programs. The main objective of this surveillance programs is to determine the fracture toughness of the material. At present this objective is reached combining direct measures and prediction techniques. In this work, direct measures of fracture toughness using instrumented Charpy V impact testing are present using a CIEMAT development on analysis of results. (Author) 6 refs

Fracture toughness in nuclear waste glasses and ceramics: environmental and radiation effects

International Nuclear Information System (INIS)

Weber, W.J.; Matzke, H.J.

1986-03-01

The effects of atmospheric moisture and radiation damage on fracture properties of nuclear waste glasses and ceramics was investigated by indentation techniques. In nuclear waste glasses, atmospheric moisture has no measurable effect on hardness but decreases the fracture toughness; radiation damage, on the other hand, decreased the hardness and increased the fracture toughness. In nuclear ceramics, self-radiation damage from alpha decay decreased the hardness and elastic modules; the fracture toughness increased with dose to a broad maximum and then decreased slightly with further increases in dose

High-temperature fracture toughness of duplex microstructures

International Nuclear Information System (INIS)

French, J.D.; Chan, H.M.; Harmer, M.P.; Miller, G.A.

1996-01-01

The temperature dependence of the fracture toughness of ceramics exhibiting duplex microstructures was studied relative to their single-phase constituents using two test methods: bend testing of chevron-notched beams, and the indentation-crack-length technique. The two materials systems studied were Al 2 O 3 :c-ZrO 2 (Y) and Al 2 O 3 :Y 3 Al 5 O 12 (YAG), and the testing temperature ranged from room temperature to 1,200 C. The study showed that in both systems the duplex materials showed higher toughness values than their single-phase constituents above 800 C. This result was attributed to the contribution of low-energy interphase boundaries to the overall composite toughness. Indentation crack length measurements gave toughness values and trends comparable to those determined by the chevron-notched beam method. By comparing the results of the two test methods it was possible to demonstrate that the indentation calibration constant (ξ) shows no significant temperature or material dependence. For the zirconia-containing materials, however, indentation at elevated temperatures is accompanied by significant localized plasticity, which suppressed the radial cracking. Under such conditions, some caution is warranted, since localized plasticity can lead to an overestimation of the fracture toughness

Interlaminar Fracture Toughness of CFRP Laminates Incorporating Multi-Walled Carbon Nanotubes

Directory of Open Access Journals (Sweden)

Elisa Borowski

2015-06-01

Full Text Available Carbon fiber reinforced polymer (CFRP laminates exhibit limited fracture toughness due to characteristic interlaminar fiber-matrix cracking and delamination. In this article, we demonstrate that the fracture toughness of CFRP laminates can be improved by the addition of multi-walled carbon nanotubes (MWCNTs. Experimental investigations and numerical modeling were performed to determine the effects of using MWCNTs in CFRP laminates. The CFRP specimens were produced using an epoxy nanocomposite matrix reinforced with carboxyl functionalized multi-walled carbon nanotubes (COOH–MWCNTs. Four MWCNTs contents of 0.0%, 0.5%, 1.0%, and 1.5% per weight of the epoxy resin/hardener mixture were examined. Double cantilever beam (DCB tests were performed to determine the mode I interlaminar fracture toughness of the unidirectional CFRP composites. This composite material property was quantified using the critical energy release rate, GIC. The experimental results show a 25%, 20%, and 17% increase in the maximum interlaminar fracture toughness of the CFRP composites with the addition of 0.5, 1.0, and 1.5 wt% MWCNTs, respectively. Microstructural investigations using Fourier transform infrared (FTIR spectroscopy and X-ray photoelectron spectroscopy (XPS verify that chemical reactions took place between the COOH–MWCNTs and the epoxy resin, supporting the improvements experimentally observed in the interlaminar fracture toughness of the CFRP specimens containing MWCNTs. Finite element (FE simulations show good agreement with the experimental results and confirm the significant effect of MWCNTs on the interlaminar fracture toughness of CFRP.

Fracture toughness behavior and its analysis on nuclear pressure vessel steels

Energy Technology Data Exchange (ETDEWEB)

Iwadate, Tadao; Tanaka, Yasuhiko; Ono, Shin-ichi; Tsukada, Hisashi [Japan Steel Works Ltd., Muroran, Hokkaido. Muroran Plant

1983-02-01

A drop weight J sub(Id) testing machine has been developed successfully, by which the multiple specimen J resistance curve test technique can be applied to measure the fracture toughness. In this study, the use of a small size round compact tension (RCT) specimen for measuring the fracture toughness J sub(Ic) or J sub(Id) of the nuclear pressure vessel steels is recommended and confirmed for the surveillance tests. The static and dynamic fracture toughness of ASTM A508 C 1.2, A508 C 1.3 and A533 Gr.B C 1.1 steels in the wide range of temperature including the upper shelf have been measured and their behavior has been analysed. The fracture toughness behavior under various strain rates and in a wide temperature range can be explained by the behavior of stretched zone formation preceding the crack initiation. The scatter of K sub(J) values in the transition range is caused by the amount of crack extension contained in the specimens. In this paper, the method to obtain the fracture toughness equivalent to the K sub(Ic) from the K sub(J) value is also presented.

Preliminary test results from the HSST shallow-crack fracture toughness program

International Nuclear Information System (INIS)

Theiss, T.J.; Robinson, G.C.; Rolfe, S.T.

1991-01-01

The Heavy Section Steel Technology (HSST) Program under sponsorship of the Nuclear Regulatory Commission (NRC) is investigating the influence of crack depth on the fracture toughness of reactor pressure vessel steel. The ultimate goal of the investigation is the generation of a limited data base of elastic-plastic fracture toughness values appropriate for shallow flaws in a reactor pressure vessel and the application of this data to reactor vessel life assessments. It has been shown that shallow-flaws play a dominant role in the probabilistic fracture mechanics analysis of reactor pressure vessels during a pressurized-thermal-shock event. In addition, recent research has shown that the crack initiation toughness measured using specimens with shallow flaws is greater that the toughness determined with conventional, deeply notched specimens at temperatures within the transition region for non-nuclear steels. The influence of crack depth on the elastic-plastic fracture toughness for prototypic reactor material is being investigated. Preliminary results indicate a significant increase in the toughness associated with shallow-flaws which has the potential to significantly impact the conditional probability of vessel failure. 8 refs., 4 figs., 1 tab

Fracture dynamics of a propagating crack in a pressurized ductile cylinder

International Nuclear Information System (INIS)

Emery, A.F.; Love, W.J.; Kobayashi, A.S.

1977-01-01

A suddenly-introduced axial through-crack in the wall of a pipe pressurized by hot water is allowed to propagate according to Weiss' notch-strength theory of ductile static fracture. The dynamic-fracture criterion used enabled the authors to obtain a unique comparison of the results of ductile-fracture with those of brittle-fracture in a fracturing A533B steel pipe. Since the pipe cross-sectional area is likely to increase with large flap motions under ductile tearing, a large deformation shell-finite-difference-dynamic-code which includes rotary inertia was used in this analysis. The uniaxial-stress-strain curve of A533B steel was approximated by a bilinear-stress-strain where Von-Mises yield criterion and associated flow rule were used in the elastic-plastic analysis. The fluid pressure was assumed constant and thus pipe flaps are only lightly loaded by pressure in this analysis. (Auth.)

Fracture toughness and stress relief response of irradiated Type 347/348 stainless steel

International Nuclear Information System (INIS)

Haggag, F.M.

1985-01-01

A test program has experimentally determined: (1) The fracture toughness of Type 347/348 stainless steel (SS) specimens with high values of irradiation fluence (2.3 to 4.8 x 10 22 n/cm 2 , E > 1.0 MeV) and experiencing different levels of irradiation creep (0.0, 0.6, 1.1, 1.8%), (2) the effect of thermal stress relief on fracture toughness recovery for the highly irradiated material, and (3) the mechanisms associated with fracture toughness recovery due to thermal stress relief. The postirradiation fracture toughness tests and tensile tests were conducted at 427 0 C

Ductility and fracture behavior of polycrystalline Ni/sub 3/Al alloys

International Nuclear Information System (INIS)

Liu, C.T.

1987-01-01

This paper provides a comprehensive review of the recent work on tensile ductility and fracture behavior of Ni/sub 3/Al alloys tested at ambient and elevated temperatures. Polycrystalline Ni/sub 3/Al is intrinsically brittle along grain boundaries, and the brittleness has been attributed to the large difference in valency, electronegativity, and atom size between nickel and aluminum atoms. Alloying with B, Mn, Fe, and Be significantly increases the ductility and reduces the propensity for intergranular fracture in Ni/sub 3/Al alloys. Boron is found to be most effective in improving room-temperature ductility of Ni/sub 3/Al with <24.5 at.% Al. The tensile ductility of Ni/sub 3/Al alloys depends strongly on test environments at elevated temperatures, with much lower ductilities observed in air than in vacuum. The loss in ductility is accompanied by a change in fracture mode from transgranular to intergranular. This embrittlement is due to a dynamic effect involving simultaneously high localized stress, elevated temperature, and gaseous oxygen. The embrittlement can be alleviated by control of grain shape or alloying with chromium additions. All the results are discussed in terms of localized stress concentration and grain-boundary cohesive strength

Postirradiation fracture toughness tests of ESR alloy HT-9 and modified 9Cr-1Mo alloy from UBR reactor experiments

International Nuclear Information System (INIS)

Hawthorne, J.R.; Reed, J.R.; Sprague, J.A.

1984-01-01

Alloy HT-9 and Modified 9Cr-1Mo are being evaluated for potential applications as first wall materials in magnetic fusion reactors. Objectives of the current research task were to test fatigue-precracked Charpy-V (PCC/sub v/) specimens from representative plates irradiated in the UBR reactor at 149 0 C or 300 0 C, and, to compare the results against postirradiation notch ductility data developed previously for the materials. Both plates represent electroslag refined (ESR) melt processing. PCC/sub v/ specimens of Alloy HT-9 and Modified 9Cr-1Mo alloy were irradiated at 300 0 C and 149 0 C, respectively, to approx.0.8 X 10 20 n/cm 2 , E > 0.1 MeV. During this period, postirradiation tests for fracture toughness were completed and results compared to notch ductility determinations from standard Charpy-V (C/sub v/) specimens irradiated in the same reactor experiments. Fracture surface examinations by SEM are also reported

Development of Nanostructured Austempered Ductile Cast Iron

Science.gov (United States)

Panneerselvam, Saranya

Austempered Ductile Cast Iron is emerging as an important engineering materials in recent years because of its excellent combination of mechanical properties such as high strength with good ductility, good fatigue strength and fracture toughness together with excellent wear resistance. These combinations of properties are achieved by the microstructure consisting of acicular ferrite and high carbon austenite. Refining of the ausferritic microstructure will further enhance the mechanical properties of ADI and the presence of proeutectoid ferrite in the microstructure will considerably improve the ductility of the material. Thus, the focus of this investigation was to develop nanostructured austempered ductile cast iron (ADI) consisting of proeutectoid ferrite, bainitic ferrite and high carbon austenite and to determine its microstructure-property relationships. Compact tension and cylindrical tensile test samples were prepared as per ASTM standards, subjected to various heat treatments and the mechanical tests including the tensile tests, plane strain fracture toughness tests, hardness tests were performed as per ASTM standards. Microstructures were characterized by optical metallography, X-ray diffraction, SEM and TEM. Nanostructured ADI was achieved by a unique heat treatment consisting of austenitization at a high temperature and subsequent plastic deformation at the same austenitizing temperature followed by austempering. The investigation also examined the effect of cryogenic treatment, effect of intercritical austenitizing followed by single and two step austempering, effect of high temperature plastic deformation on the microstructure and mechanical properties of the low alloyed ductile cast iron. The mechanical and thermal stability of the austenite was also investigated. An analytical model has been developed to understand the crack growth process associated with the stress induced transformation of retained austenite to martensite.

Flow and fracture of alloys in the fusion environment

International Nuclear Information System (INIS)

Wolfer, W.G.

1982-01-01

The present paper examines both ductile and brittle fracture models of steels and assesses the impact of the fusion reactor environment on the fracture processes. In particular, the connections between plastic flow properties and fracture modes are reviewed for both ductile and brittle crack propagation. Highly radiation-hardened materials exhibit extreme flow location resulting in channel fracture. Physical models for this phenomon are developed and an estimate for the associated fracture toughness is given. The impact of radiation-hardening and ductility loss on fatigue crack growth is examined. Next, models describing the chemical effects on fatigue and fracture are briefly discussed. Finally, fracture design criteria are proposed for first wall structures in fusion reactors. (orig.)

Hydrogen fracture toughness tester completion

Energy Technology Data Exchange (ETDEWEB)

Morgan, Michael J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2015-09-30

The Hydrogen Fracture Toughness Tester (HFTT) is a mechanical testing machine designed for conducting fracture mechanics tests on materials in high-pressure hydrogen gas. The tester is needed for evaluating the effects of hydrogen on the cracking properties of tritium reservoir materials. It consists of an Instron Model 8862 Electromechanical Test Frame; an Autoclave Engineering Pressure Vessel, an Electric Potential Drop Crack Length Measurement System, associated computer control and data acquisition systems, and a high-pressure hydrogen gas manifold and handling system.

The effect of specimen and flaw dimensions on fracture toughness

Energy Technology Data Exchange (ETDEWEB)

Nevalainen, M.J. [VTT Manufacturing Technology, Espoo (Finland)

1997-06-01

The effect of the specimen size and geometry on fracture toughness has been investigated both by experimental tests and computational analyses. The methods for constraint description, namely T-stress, Q-parameter and Small-Scale Yielding Correction (SSYC) have been compared and applied for various geometries. A statistical treatment for the specimen thickness effect on cleavage fracture toughness has been investigated. Elliptical surface cracks were compared with straight-thickness cracks and a method for crack shape correction was presented. Based on the results, the differences in apparent fracture toughness values obtained from various specimen configurations can be better understood and taken into account. 64 refs. The thesis includes also four previous publications by author.

The effects of the local fracture stress and carbides on the cleavage fracture characteristics of Mn-Mo-Ni low alloy steels in the transition region

International Nuclear Information System (INIS)

Yang, Won Jon; Huh, Moo Young; Roh, Sung Joo; Lee, Bong Sang; Oh, Yong Jun; Hong, Jun Hwa

2000-01-01

In the ductile-brittle transition temperature region of SA508 C1.3 Mn-Mo-Ni low alloy steels, the relationship of the local fracture stress and carbides influencing the cleavage fracture behavior was investigated. Based on the ASTM E1921-97 standard method, the reference transition temperatures were determined by three point bending fracture toughness tests. A local fracture stress σ f * , was determined from a theoretical stress distribution in front of crack tip using the cleavage initiation distance measured in each fractured specimen surface. The local fracture stress values showed a strong relationship with toughness characteristics of the materials and those were larger in the materials of smaller carbide size. Quantitative analysis of carbides showed that carbides larger than a certain size are mainly responsible for the cleavage fracture in the ductile-brittle transition temperature region. (author)

Ductile-phase toughening and fatigue crack growth in Nb3Al base alloys

International Nuclear Information System (INIS)

Gnanamoorthy, R.; Hanada, S.

1996-01-01

Niobium aluminide (Nb 3 Al) base intermetallic compounds exhibit good high-temperature strength and creep properties and potential for applications above 1,200 C provided their inadequately low room-temperature ductility, fracture toughness and fatigue crack growth behavior are improved. Addition of tantalum to Nb 3 Al base materials improves the high-temperature strength significantly and seems to be a potential alloying element. In the present study, room temperature fracture toughness and fatigue crack growth behavior of tantalum alloyed Nb 3 Al base alloy prepared by ingot metallurgy are investigated

Fracture toughness of intermetallics using a micro-mechanical probe

International Nuclear Information System (INIS)

Gerberich, W.W.; Venkataraman, S.K.; Hoehn, J.W.; Marsh, P.G.

1993-01-01

A novel technique for determining the fracture toughness of brittle intermetallics is presented, wherein very small samples are used and multiple tests are easily conducted on a flat polished surface. The fracture toughness of single crystal NiAl and polycrystalline Al 3 Sc are evaluated with this continuous microscratch technique at scratch rates ranging from 0.5 to greater than 100 μm s - . For comparison, small compact tension samples of (100) NiAl are evaluated at applied stress intensity rates ranging from 1.5 to 5,400 MPa-m 1/2 s -1 . Good comparison of microscratch toughness to compact tension K Ic values are obtained in this study for (001) NiAl, 10.6 vs. 10.0 MPa-m 1/2 , from the literature for (001) , 13.5 vs. 12.2 MPa-m 1/2 , and from the literature for polycrystalline Al 3 Sc, 3.5 vs. 3.1 MPa-m 1/2 . Also, the fracture toughness of both NiAl and Al 3 Sc are found to be strongly dependent on strain rate at room temperature with toughness dropping by an order of magnitude over a decade increase in rate. Possible reasons and implications to improving low temperature brittleness are discussed

Influence of the static strain ageing on the ductile-to-brittle transition in C-Mn steel

International Nuclear Information System (INIS)

Marais, A.

2012-01-01

Ferritic steels for industrial structures have a brittle-ductile transition toughness and impact energy with temperature. Their resistance to the brittle fracture plays an essential role in the safety certification of industrial structures. Nowadays, the performance and the durability are key issues for major players such as EDF. In these approaches ductile-to-brittle transition toughness and impact energy, toughness is predicted from resilience. Several previous studies have shown that the probability of cleavage fracture can be adequately described in brittle plateau by a local approach to fracture. However, these studies assume that the material does not undergo strain aging, which is rarely relevant for low carbon steels and low calmed down. The work consisted firstly to characterize the behavior and secondly to propose a robust and explicit modeling of the observed phenomena. Characterization consisted of performing tensile tests between -150 C and 20 C for several strain rates. A model able to simulate the static aging is identified by implementing an appropriate and systematic strategy. Impact resistance test allows us to build the curve of ductile-to-brittle transition of the material for different conditions to understand and observe the influence of static strain aging on the failure. Finally, the modeling of the brittle fracture has been described for all experimental conditions tested using the model developed and identified in the previous section to predict the transition for different material conditions. (author)

The microstructure effect on the fracture toughness of ferritic Ni-alloyed steels

International Nuclear Information System (INIS)

Scheid, Adriano; Félix, Lorenzo Marzari; Martinazzi, Douglas; Renck, Tiago; Fortis Kwietniewski, Carlos Eduardo

2016-01-01

Production of oil and gas in the Brazilian pre-salt faces several technical challenges and one of them that is a major concern is the presence of CO_2 in high concentration. The aim of this work is to evaluate the fracture toughness of two nickel-containing steels as an alternative material to manufacture low-temperature toughness improved CO_2 transporting pipelines for Enhanced oil recovery (EOR). Optical and scanning electron microscopies were employed to characterize the steels microstructures. Electron back-scattered diffraction was used to estimate the effective grain size and the density of high-angle grain boundaries. Fracture toughness was determined by the use of the crack tip opening displacement methodology. The results indicated that for the as-rolled condition the large islands of the microconstituent M/A in the 5"1"/"2 Ni steel had a detrimental effect on fracture toughness at −100 °C, while finer M/A particles and lower effective grain size with higher density of high-angle grain boundaries in the 9 Ni steel turned its fracture toughness practically temperature independent. Additionally, heat treatment (quenching and tempering) has the potential to dissolve the M/A hard particles and consequently improve fracture toughness at low temperature.

The microstructure effect on the fracture toughness of ferritic Ni-alloyed steels

Energy Technology Data Exchange (ETDEWEB)

Scheid, Adriano, E-mail: scheid@ufpr.br [Programa de Pos-Graduação em Engenharia Mecânica, PGMec, Universidade Federal do Paraná, Av. Cel. Francisco H. dos Santos, 210, Curitiba (Brazil); Félix, Lorenzo Marzari; Martinazzi, Douglas; Renck, Tiago; Fortis Kwietniewski, Carlos Eduardo [Programa de Pos-Graduação em Engenharia de Minas, Metalurgia e Materiais, PPGE3M, Universidade Federal do Rio Grande do Sul, Av. Bento Gonçalves, 9500, Porto Alegre (Brazil)

2016-04-20

Production of oil and gas in the Brazilian pre-salt faces several technical challenges and one of them that is a major concern is the presence of CO{sub 2} in high concentration. The aim of this work is to evaluate the fracture toughness of two nickel-containing steels as an alternative material to manufacture low-temperature toughness improved CO{sub 2} transporting pipelines for Enhanced oil recovery (EOR). Optical and scanning electron microscopies were employed to characterize the steels microstructures. Electron back-scattered diffraction was used to estimate the effective grain size and the density of high-angle grain boundaries. Fracture toughness was determined by the use of the crack tip opening displacement methodology. The results indicated that for the as-rolled condition the large islands of the microconstituent M/A in the 5{sup 1/2} Ni steel had a detrimental effect on fracture toughness at −100 °C, while finer M/A particles and lower effective grain size with higher density of high-angle grain boundaries in the 9 Ni steel turned its fracture toughness practically temperature independent. Additionally, heat treatment (quenching and tempering) has the potential to dissolve the M/A hard particles and consequently improve fracture toughness at low temperature.

Influence of crack depth on the fracture toughness of reactor pressure vessel steel

International Nuclear Information System (INIS)

Theiss, T.J.; Bryson, J.W.

1991-01-01

The Heavy Section Steel Technology Program (HSST) at Oak Ridge National Laboratory (ORNL) is investigating the influence of flaw depth on the fracture toughness of reactor pressure vessel (RPV) steel. Recently, it has been shown that, in notched beam testing, shallow cracks tend to exhibit an elevated toughness as a result of a loss of constraint at the crack tip. The loss of constraint takes place when interaction occurs between the elastic-plastic crack-tip stress field and the specimen surface nearest the crack tip. An increased shallow-crack fracture toughness is of interest to the nuclear industry because probabilistic fracture-mechanics evaluations show that shallow flaws play a dominant role in the probability of vessel failure during postulated pressurized-thermal-shock (PTS) events. Tests have been performed on beam specimens loaded in 3-point bending using unirradiated reactor pressure vessel material (A533 B). Testing has been conducted using specimens with a constant beam depth (W = 94 mm) and within the lower transition region of the toughness curve for A533 B. Test results indicate a significantly higher fracture toughness associated with the shallow flaw specimens compared to the fracture toughness determined using deep-crack (a/W = 0.5) specimens. Test data also show little influence of thickness on the fracture toughness for the current test temperature (-60 degree C). 21 refs., 5 figs., 3 tabs

Fracture toughness evaluation of small notched specimen in consideration of notch effect and loading rate

International Nuclear Information System (INIS)

Lee, Baik Woo; Kwon, Dong Il; Jang, Jae Il

2000-01-01

Notch effect and loading rate dependency on fracture toughness were considered when evaluating fracture toughness of small notched specimens using the instrumented impact test. Notch effect was analyzed into stress redistribution effect and stress relaxation with a viewpoint of stress triaxiality. Stress redistribution effect was corrected by introducing effective crack length, which was the sum of actual crack length and plastic zone size. Stress relaxation effect was also corrected using elastic stress concentration factor, which would decrease if plastic deformation occurred. As a result, corrected fracture toughness of the notched specimen was very consistent with the reference fracture toughness obtained using precracked specimen. In addition, limiting notch root radius, below which fracture toughness was independent of notch radius, was observed and discussed. Loading rate dependency on fracture toughness, which was obtained from the static three point bending test and the instrumented impact test, was also discussed with stress field in plastic zone ahead of a notch and fracture based on stress control mechanism. (author)

Fracture toughness of zirconia ceramic crowns made by feather-edge tooth preparation design

Directory of Open Access Journals (Sweden)

Mirković Nemanja

2012-01-01

Full Text Available Background/Aim. Fracture toughness determines functional crown strenght and prevents damages on ceramics during mastication. There is a lack of relevant literature data about fracture toughness of crowns made by feather-edge preparation. Mechanical testing of ceramic samples is supposed to show if feather-edge tooth preparation is a successful method for making ceramic crowns without any risk of reduction of their mechanical properties. This research was done to establish effects of feather-edge tooth preparation on fracture toughness of single zirconia ceramic crowns. Methods. The research was performed as an experimental study. Sixty (60 ceramic crowns were made on non-carious extracted human premolars. Thirty (30 crowns were made on the basis of feather-edge preparation (experimental group I. The group II included 30 crowns made on 1 mm rounded shoulder. Crowns fabrication was executed on a copy mill production system “Zirkonzahn” (Zirkonzahn GMBH, Gais, Germany. The spherical compression test was used to determine fracture toughness, using 6 mm diameter ceramic ball. Fracture load for damaging ceramic crown was recorded on a universal testing machine - Zwick, type 1464, with the speed of 0.05 mm/min. Results. The results of this research introduced significant differences between fracture toughness of ceramic samples in every examined group. However, fracture toughness of crowns from both group was above 2 000 N, what was double beyond a recommended value. The mean value of fracture toughness in the feather-edge group was 2 090 N, and in shoulder group it was 2 214 N. Conclusion. This research showed a high fracture toughness of zirconia crowns made on feather-edge preparation. The examined crowns showed a fracture resistance at a sufficient distance in relation to the minimum values of functional loads. Further research of functional loads of these crown is necessary, as well as research of marginal adaptation of cemented crowns and

Dynamic fracture toughness testing of structural steels

International Nuclear Information System (INIS)

Debel, C.P.

1978-01-01

Two candidate test methods aimed at producing materials properties of interest in connection with crack arrest assessments are currently under evaluation. These methods and the significance of the results are described. The quasi-static as well as the dynamic fracture toughness of a plain C-Mn steel in the as-quenched and tempered condition have been examined at temperatures between -115 0 C and the ambient temperature. Wedge-loaded duplex DCB-specimens were used in dynamic tests. The crack extension velocity was measured using a surface deposited grid and a registration circuit based on TTL-electronics. The toughness transition-temperature at quasi-static loading rate is found to be low; but during dynamic crack-extension a substantial shift of the transition-region to higher temperatures is produced, and fast fracture was obtained even at ambient temperature. Even though the dynamic fracture toughness Ksub(ID) increases with temperature, it decreases with increasing crack-extension velocity at a given temperature and the rate of decrease with respect to crack-extension velocity seems to be independent of temperature. Ksub(ID) appears to be insensitive to heat treatments. Test results indicate insufficient load-train stiffness, and problems due to crack branching were encountered. (author)

Evaluation of WWER-1000 vessel materials fracture toughness

International Nuclear Information System (INIS)

Grinik, Eh.U.; Revka, V.N.; Chirko, L.I.; Chajkovskij, Yu.V.

2007-01-01

The lifetime of WWER-1000-type reactor vessels is finally conditioned by the fracture toughness (crack growth resistance) of RPV materials. Up to now in line with the regulations the fracture toughness is characterized by the critical temperature of brittleness determined by the results of the Charpy specimen impact testing. Such approach is typical for all countries operating the water pressure reactors. However, regulatory approach is known from the western specialists not always to characterize adequately the crack growth resistance of the vessel materials and in some cases to underestimate their characteristics in the reference state that leads to unreasonably high conservatism. Excessive conservatism may lead to the invalid restrictions in the operating modes and the service life of the reactor vessel. Therefore there appeared the necessity to apply another approaches based on the state-of-the-art experimental methods of the fracture mechanics and allowing evaluating the fracture toughness parameters sufficiently. The paper presents the results of the comparison of the regulatory approach and the Master curve approach from the point of view of the adequate determination of the vessel material crack growth resistance parameters. Analysis of the experimental data of the surveillance specimens illustrated the potential possibility of applying the new statistical method for the WWER-1000- type reactor vessel lifetime extension

Transition temperature and fracture mode of as-castand austempered ductile iron.

Science.gov (United States)

Rajnovic, D; Eric, O; Sidjanin, L

2008-12-01

The ductile to brittle transition temperature is a very important criterion that is used for selection of materials in some applications, especially in low-temperature conditions. For that reason, in this paper transition temperature of as-cast and austempered copper and copper-nickel alloyed ductile iron (DI) in the temperature interval from -196 to +150 degrees C have been investigated. The microstructures of DIs and ADIs were examined by light microscope, whereas the fractured surfaces were observed by scanning electron microscope. The ADI materials have higher impact energies compared with DIs in an as-cast condition. In addition, the transition curves for ADIs are shifted towards lower temperatures. The fracture mode of Dls is influenced by a dominantly pearlitic matrix, exhibiting mostly brittle fracture through all temperatures of testing. By contrast, with decrease of temperature, the fracture mode for ADI materials changes gradually from fully ductile to fully brittle.

Acoustic emission characterization of fracture toughness for fiber reinforced ceramic matrix composites

International Nuclear Information System (INIS)

Mei, Hui; Sun, Yuyao; Zhang, Lidong; Wang, Hongqin; Cheng, Laifei

2013-01-01

The fracture toughness of a carbon fiber reinforced silicon carbide composite was investigated relating to classical critical stress intensity factor K IC , work of fracture, and acoustic emission energy. The K IC was obtained by the single edge notch beam method and the work of fracture was calculated using the featured area under the load–displacement curves. The K IC , work of fracture, and acoustic emission energy were compared for the composites before and after heat treatment and then analyzed associated with toughening microstructures of fiber pullout. It indicates that the work of fracture and acoustic emission energy can be more suitable to reflect the toughness rather than the traditional K IC , which has certain limitation for the fracture toughness characterization of the crack tolerant fiber ceramic composites.

Dependence of fracture toughness of molybdenum laser welds on processing parameters and in-situ oxygen gettering

International Nuclear Information System (INIS)

Pope, L.E.; Jellison, J.L.

1980-01-01

Fracture toughness properties have been determined for laser welds in different grades of molybdenum. The fracture toughness of welds in sintered molybdenum was consistently less than the fracture toughness of welds in vacuum arc remelted molybdenum. These differences cannot be attributed to oxygen content, since the oxygen level was nominally the same for all grades of molybdenum examined in this program. Alloy additions of titanium by means of physically deposited coatings significantly improved the fracture toughness of welds in sintered molybdenum, whereas titanium additions to welds in vacuum arc remelted molybdenum decreased the fracture toughness slightly. Pulsed laser welds exhibited fine columnar structures and, in the case of sintered molybdenum, superior fracture toughness when compared with continuous wave laser welds. 6 figures, 3 tables

Fracture Toughness (KIC) of Lithography Based Manufactured Alumina Ceramic

Science.gov (United States)

Nindhia, T. G. T.; Schlacher, J.; Lube, T.

2018-04-01

Precision shaped ceramic components can be obtained by an emerging technique called Lithography based Ceramic Manufacturing (LCM). A green part is made from a slurry consisting of a ceramic powder in a photocurable binder with addition of dispersant and plasticizer. Components are built in a layer–by-layer way by exposing the desired cross- sections to light. The parts are subsequently sintered to their final density. It is a challenge to produce ceramic component with this method that yield the same mechanical properties in all direction. The fracture toughness (KIc) of of LCM-alumina (prepared at LITHOZ GmbH, Austria) was tested by using the Single-Edge-V-Notched Beam (SEVNB) method. Notches are made into prismatic bend-bars in all three direction X, Y and Z to recognize the value of fracture toughness of the material in all three directions. The microstructure was revealed with optical microscopy as well as Scanning Electron Microscopy (SEM). The results indicate that the fracture toughness in Y-direction has the highest value (3.10 MPam1/2) that is followed by the one in X-direction which is just a bit lower (2.90 MPam1/2). The Z-direction is found to have a similar fracture toughness (2.95 MPam1/2). This is supported by a homogeneous microstructure showing no hint of the layers used during production.

Artificial Aging Effects on Cryogenic Fracture Toughness of the Main Structural Alloy for the Super Lightweight Tank

Science.gov (United States)

Chen, P. S.; Stanton, W. P.

2002-01-01

In 1996, Marshall Space Flight Center developed a multistep heating rate-controlled (MSRC) aging technique that significantly enhanced cryogenic fracture toughness (CFT) and reduced the statistical spread of fracture toughness values in alloy 2195 by controlling the location and size of strengthening precipitate T1. However, it could not be readily applied to flight-related hardware production, primarily because large-scale production furnaces are unable to maintain a heating rate of 0.6 C (1 F)/hr. In August 1996, a new program was initiated to determine whether the MSRC aging treatment could be further modified to facilitate its implementation to flight hardware production. It was successfully redesigned into a simplified two-step aging treatment consisting of 132 C (270 F)/20 hr + 138 C (280 F)/40 hr. Results indicated that two-step aging can achieve the same yield strength levels as those produced by conventional aging while providing greatly improved ductility. Two-step aging proved to be very effective at enhancing CFT, enabling previously rejected materials to meet simulated service requirements. Cryogenic properties are improved by controlling T1 nucleation and growth so that they are promoted in the matrix and suppressed in the subgrain boundaries.

Ductile Crack Initiation Criterion with Mismatched Weld Joints Under Dynamic Loading Conditions.

Science.gov (United States)

An, Gyubaek; Jeong, Se-Min; Park, Jeongung

2018-03-01

Brittle failure of high toughness steel structures tends to occur after ductile crack initiation/propagation. Damages to steel structures were reported in the Hanshin Great Earthquake. Several brittle failures were observed in beam-to-column connection zones with geometrical discontinuity. It is widely known that triaxial stresses accelerate the ductile fracture of steels. The study examined the effects of geometrical heterogeneity and strength mismatches (both of which elevate plastic constraints due to heterogeneous plastic straining) and loading rate on critical conditions initiating ductile fracture. This involved applying the two-parameter criterion (involving equivalent plastic strain and stress triaxiality) to estimate ductile cracking for strength mismatched specimens under static and dynamic tensile loading conditions. Ductile crack initiation testing was conducted under static and dynamic loading conditions using circumferentially notched specimens (Charpy type) with/without strength mismatches. The results indicated that the condition for ductile crack initiation using the two parameter criterion was a transferable criterion to evaluate ductile crack initiation independent of the existence of strength mismatches and loading rates.

Ductile fracture evaluation of ductile cast iron and forged steel by nonlinear-fracture-mechanics. Pt. 1. Tensile test by large scaled test pieces with surface crack

International Nuclear Information System (INIS)

Kosaki, Akio; Ajima, Tatsuro; Inohara, Yasuto

1999-01-01

The ductile fracture tests of Ductile Cast Iron and Forged Steel under a tensile stress condition were conducted using large-scaled flat test specimens with a surface crack and were evaluated by the J-integral values, in order to propose an evaluation method of initiation of ductile fracture of a cask body with crack by nonlinear-fracture-mechanics. Following results were obtained. 1) 1 -strain relations of Ductile Cast Iron and Forged Steel under the tensile stress condition were obtained, which is necessary for the development of J-integral design curves for evaluating the initiation of ductile fracture of the cask body. 2) In case of Ductile Cast Iron, the experimental J-integral values obtained from strain-gauges showed a good agreement with the linear-elastic-theory by Raju and Newman at room temperature, in both elastic and plastic regions. But, at 70degC in plastic region, the experimental i-integral values showed middle values between those predicted by the linear-elastic-theory and by the non- linear-elastic- theory (based on the fully plastic solution by Yagawa et al.). 3) In case of Forged Steel at both -25degC and room temperature, the experimental i-integral values obtained from strain-gauges showed a good agreement with those predicted by the linear-elastic-theory by Raju and Newman, in the elastic region. In the plastic region, however, the experimental i-integral values fell apart from the curve predicted by the linear-elastic-theory by Raju and Newman, and also approached to those by the non-linear-elastic-theory with increasing strain.(author)

Influence of texture on fracture toughness of zircaloy cladding

International Nuclear Information System (INIS)

Grigoriev, V.; Andersson, Stefan

1997-06-01

The correlation between texture and fracture toughness of Zircaloy 2 cladding has been investigated in connection with axial cracks in fuel rods. The texture of the cladding determines the anisotropy of plasticity of the cladding which, in turn, should influence the strain conditions at the crack-tip. Plastic strains in the cladding under uniaxial tension were characterised by means of the anisotropy constants F, G and H calculated according to Hill's theory. Test temperatures between 20 and 300 deg C do not influence the F, G and H values. Any significant effect of hydrogen (about 500 wtppm) on the anisotropy constants F, G and H has not been revealed at a test temperature of 300 deg C. The results, obtained for stress-relieved and recrystallized cladding with different texture, show an obvious influence of texture on the fracture toughness of Zircaloy cladding. A higher fracture toughness has been found for cladding with more radial texture

Influence of texture on fracture toughness of zircaloy cladding

Energy Technology Data Exchange (ETDEWEB)

Grigoriev, V. [Studsvik Material AB, Nykoeping (Sweden); Andersson, Stefan [Royal Inst. of Tech., Stockholm (Sweden)

1997-06-01

The correlation between texture and fracture toughness of Zircaloy 2 cladding has been investigated in connection with axial cracks in fuel rods. The texture of the cladding determines the anisotropy of plasticity of the cladding which, in turn, should influence the strain conditions at the crack-tip. Plastic strains in the cladding under uniaxial tension were characterised by means of the anisotropy constants F, G and H calculated according to Hill`s theory. Test temperatures between 20 and 300 deg C do not influence the F, G and H values. Any significant effect of hydrogen (about 500 wtppm) on the anisotropy constants F, G and H has not been revealed at a test temperature of 300 deg C. The results, obtained for stress-relieved and recrystallized cladding with different texture, show an obvious influence of texture on the fracture toughness of Zircaloy cladding. A higher fracture toughness has been found for cladding with more radial texture. With a 2 page summary in Swedish. 32 refs, 18 figs.

Postirradiation fracture toughness of Inconel X-750

International Nuclear Information System (INIS)

Mills, W.J.

1983-01-01

The effect of fast-neutron irradiation on the fracture toughness response of Inconel X-750 was characterized at 427 deg C using the J-R curve technique. Irradiation exposures ranging from 3 to 16 displacements per atom resulted in a reduction in Jsub(Ic) from 130 to 76 kJ/m 2 and a reduction in tearing modulus from 32 to 2.6. Postirradiation fractographic examination revealed that an intergranular fracture mechanism was dominant, in contrast to the extensive transgranular cracking mode found on unirradiated fracture surfaces. The enhanced intergranular failure observed after irradiation was caused by extensive heterogeneous slip in a matrix that was greatly strengthened by an irradiation-induced dislocation substructure. Specifically, intense planar slip bands impinged on the grain boundaries and generated large stress concentrations. Since the stress concentrations could not be relaxed by the hardened matrix, the grain boundaries 'unzipped' readily, resulting in the low toughness and tearing resistance. (author)

Characterization of fracture toughness of epoxy resin after hygrothermal aging

KAUST Repository

Quispe, Gustavo Q.

2013-07-01

Characterization of fracture toughness of epoxy resin after hygrothermal ageing Gustavo Quino Quispe The aim of this work is to characterize the e ects of hygrothermal aging in the plain strain fracture toughness of the epoxy system composed by cycloaliphatic epoxy resin and diglycidyl ether of bisphenol-A (DGEBA). For this, after having been under hygrothermal aging in a climatic chamber, epoxy samples were studied using ASTM D5045 fracture toughness test, and micrography and roughness measurements of the fracture surface. It is reported a rapid decrease of GIc and KIc during the rst 2 days. Moreover, a numerical model [13] was used to simulate and see with more detail the water absorption in the aged samples. From that, it was observed the heterogeneous distribution of water. Accordingly, it was proposed that the results should be correlated with the water content at the vicinity of the crack tip. Consequently, it was possible to obtain, by quasi-static simulations, the ideal load-displacement curves of crack propagation in the heterogeneous samples. Finally, another contribution of this work is the study of the fracture surface, that gives a clue of the relationship among the fracture energy, the appearance of microcracks in the fracture surface, and the roughness (Ra).

Effects of electric field on the fracture toughness (KIc) of ceramic PZT

International Nuclear Information System (INIS)

Goljahi, Sam; Lynch, Christopher S

2013-01-01

This work was motivated by the observation that a small percentage of the ceramic lead zirconate titanate (PZT) parts in a device application, one that requires an electrode pattern on the PZT surface, developed fatigue cracks at the edges of the electrodes; yet all of the parts were subjected to similar loading. To obtain additional information on the fracture behavior of this material, similar specimens were run at higher voltage in the laboratory under a microscope to observe the initiation and growth of the fatigue cracks. A sequence of experiments was next performed to determine whether there were fracture toughness variations that depended on material processing. Plates were cut from a single bar in different locations and the Vickers indentation technique was used to measure the relative fracture toughness as a function of position along the bar. Small variations in toughness were found, that may account for some of the devices developing fatigue cracks and not others. Fracture toughness was measured next as a function of electric field. The surface crack in flexure technique was modified to apply an electric field perpendicular to a crack. The results indicate that the fracture toughness drops under a positive electric field and increases under a negative electric field that is less than the coercive field, but as the negative coercive field is approached the fracture toughness drops. Examination of the fracture surfaces using an optical microscope and a surface profilometer reveal the initial indentation crack shape and (although less accurately) the crack shape and size at the transition from stable to unstable growth. These results are discussed in terms of a ferroelastic toughening mechanism that is dependent on electric field. (paper)

Effects of electric field on the fracture toughness (KIc) of ceramic PZT

Science.gov (United States)

Goljahi, Sam; Lynch, Christopher S.

2013-09-01

This work was motivated by the observation that a small percentage of the ceramic lead zirconate titanate (PZT) parts in a device application, one that requires an electrode pattern on the PZT surface, developed fatigue cracks at the edges of the electrodes; yet all of the parts were subjected to similar loading. To obtain additional information on the fracture behavior of this material, similar specimens were run at higher voltage in the laboratory under a microscope to observe the initiation and growth of the fatigue cracks. A sequence of experiments was next performed to determine whether there were fracture toughness variations that depended on material processing. Plates were cut from a single bar in different locations and the Vickers indentation technique was used to measure the relative fracture toughness as a function of position along the bar. Small variations in toughness were found, that may account for some of the devices developing fatigue cracks and not others. Fracture toughness was measured next as a function of electric field. The surface crack in flexure technique was modified to apply an electric field perpendicular to a crack. The results indicate that the fracture toughness drops under a positive electric field and increases under a negative electric field that is less than the coercive field, but as the negative coercive field is approached the fracture toughness drops. Examination of the fracture surfaces using an optical microscope and a surface profilometer reveal the initial indentation crack shape and (although less accurately) the crack shape and size at the transition from stable to unstable growth. These results are discussed in terms of a ferroelastic toughening mechanism that is dependent on electric field.

The effect of specimen size on the ductile/brittle transition temperature in an A533B pressure vessel steel

International Nuclear Information System (INIS)

Green, G.; Knott, J.F.

It was ascertained that it is possible to relate critical crack opening displacement (COD) values, deltasub(crit), obtained on small specimens of A 533-B pressure vessel steel to the fracture toughness value representing the initiation of fracture in a large structure. The variation of deltasub(crit) with temperature is given. A sharp increase in deltasub(crit) is observed above a temperature of approximately -100 degC and this was found to be associated with the initiation of small amounts of fibrous fracture, prior to a cleavage instability. An upper limit to the deltasub(crit) values was obtained above -50 degC, where the fracture was found to be fully ductile. Values of deltasub(crit) estimated from the valid fracture toughness results are shown for comparison. At low temperatures the estimated deltasub(crit) values are seen to be less than those measured in the small bend specimens and the sharp increase in the estimated deltasub(crit) values occurs at a higher temperature, approximately 0 degC. The room temperature deltasub(crit) value, estimated from the valid toughness results (0.15 mm) compares well with COD for the initiation of fibrous fracture, measured at the same temperature in small bend specimens (0.175 mm). The following conclusions were drawn from the experiments: 1. The ductile/brittle transition temperature, determined by critical COD measurements, is influenced by the relaxation of triaxial stresses in small specimens. 2. It is possible to relate critical COD values for the initiation of fibrous fracture, measured in small specimens, to the fracture toughness representing this behaviour in a large structure

Fracture capacity of HFIR vessel with random crack size and toughness

International Nuclear Information System (INIS)

Chang, S.J.

1994-01-01

The probability of fracture versus a range of applied hoop stresses along the High Flux Isotope Reactor vessel is obtained as an estimate of its fracture capacity. Both the crack size and the fracture toughness are assumed to be random variables and subject to assumed distribution functions. Possible hoop stress is based on the numerical solution of the vessel response by applying a point pressure-pulse at the center of the fluid volume within the vessel. Both the fluid-structure interaction and radiation embrittlement are taken into consideration. Elastic fracture mechanics is used throughout the analysis. The probability function of fracture for a single crack due to either a variable crack depth or a variable toughness is derived. Both the variable crack size and the variable toughness are assumed to follow known distributions. The probability of vessel fracture with multiple number of cracks is then obtained as a function of the applied hoop stress. The probability of fracture function is, then, extended to include different levels of confidence and variability. It, therefore, enables one to estimate the high confidence and low probability fracture capacity of the reactor vessel under a range of accident loading conditions

Process development for 9Cr nanostructured ferritic alloy (NFA) with high fracture toughness

International Nuclear Information System (INIS)

Byun, Thak Sang; Yoon, Ji Hyun; Hoelzer, David T.; Lee, Yong Bok; Kang, Suk Hoon; Maloy, Stuart A.

2014-01-01

This article is to summarize the process development and key characterization results for the newly-developed Fe–9Cr based nanostructured ferritic alloys (NFAs) with high fracture toughness. One of the major drawbacks from pursuing ultra-high strength in the past development of NFAs is poor fracture toughness at high temperatures although a high fracture toughness is essential to prevent cracking during manufacturing and to mitigate or delay irradiation-induced embrittlement in irradiation environments. A study on fracture mechanism using the NFA 14YWT found that the low-energy grain boundary decohesion in fracture process at a high temperature (>200 °C) resulted in low fracture toughness. Lately, efforts have been devoted to explore an integrated process to enhance grain bonding. Two base materials were produced through mechanical milling and hot extrusion and designated as 9YWTV-PM1 and 9YWTV-PM2. Isothermal annealing (IA) and controlled rolling (CR) treatments in two phase region were used to enhance diffusion across the interfaces and boundaries. The PM2 alloy after CR treatments showed high fracture toughness (K JQ ) at represented temperatures: 240–280 MPa √m at room temperature and 160–220 MPa √m at 500 °C, which indicates that the goal of 100 MPa √m over possible nuclear application temperature range has been well achieved. Furthermore, it is also confirmed by comparison that the CR treatments on 9YWTV-PM2 result in high fracture toughness similar to or higher than those of the conventional ferritic–martensitic steels such as HT9 and NF616

Correlations between fracture toughness and microstructure in 4140 steel. MRL E-113

Energy Technology Data Exchange (ETDEWEB)

Odegaard, T K

1979-06-01

Correlations between the microstructure of an ultra-high strength steel and material resistance to fracture, as measured by blunt notch Charpy impact tests and sharp crack K/sub IC/ tests, were investigated for a standard 870/sup 0/C/oil and an experimental 1175/sup 0/C/oil austenitizing treatment. The increase in sharp crack toughness with higher temperature austenitizing treatments, for the as-quenched and 200/sup 0/C/oil temper conditions, was rationalized by a fracture criterion based on the notion that for fracture to occur, a critical strain, epsilon/sub f/, must be achieved over some critical distance, delta. The lath colonies were identified as the fracture controlling microstructural unit, and hence, their size was considered to be the critical distance, delta. Toughness in the 300/sup 0/C/l hour and 400/sup 0/C/l hour temper conditions, for which the mechanical data indicated an embrittlement, was clearly controlled by the cementite morphology in conjunction with the prior austenite grain size. Attempts to rationalize toughness in these temper conditions, using a stress-controlled fracture criterion, were unsuccessful and led to physically unreasonable results. In the 500/sup 0/C/l hour temper condition, stable crack growth and periodic ridge patterns were observed. Fracture toughness differences between the 870/sup 0/C and 1175/sup 0/C austenitizing treatments were qualitatively rationalized by the nature of the respective fracture morphologies. Good correspondence between J/sub IC/ and the so-called tearing modulus, T, as indicators of sharp crack fracture toughness, was observed.

Potential impact of enhanced fracture-toughness data on pressurized-thermal-shock analysis

International Nuclear Information System (INIS)

Dickson, T.L.; Theiss, T.J.

1990-01-01

The Heavy Section Steel Technology (HSST) Program is involved with the generation of ''enhanced'' fracture-initiation toughness and fracture-arrest toughness data of prototypic nuclear reactor vessel steels. These two sets of data are enhanced because they have distinguishing characteristics that could potentially impact PWR pressure vessel integrity assessments for the pressurized-thermal shock (PTS) loading condition which is a major plant-life extension issue to be confronted in the 1990's. Currently, the HSST Program is planning experiments to verify and quantify, for A533B steel, the distinguishing characteristic of elevated initiation-fracture toughness for shallow flaws which has been observed for other steels. Deterministic and probabilistic fracture-mechanics analyses were performed to examine the influence of the enhanced initiation and arrest fracture-toughness data on the cleavage fracture response of a nuclear reactor pressure vessel subjected to PTS loading. The results of the analyses indicated that application of the enhanced K Ia data does reduce the conditional probability of failure P(F|E); however, it does not appear to have the potential to significantly impact the results of PTS analyses. The application of enhanced fracture-initiation-toughness data for shallow flaws also reduces P(F|E), but it does appear to have a potential for significantly affecting the results of PTS analyses. The effect of including Type I warm prestress in probabilistic fracture-mechanics analyses is beneficial. The benefit is transient dependent and, in some cases, can be quite significant. 19 refs., 12 figs., 1 tab

Correlations between fracture toughness and microstructure in 4140 steel. MRL E-113

International Nuclear Information System (INIS)

Odegaard, T.K.

1979-06-01

Correlations between the microstructure of an ultra-high strength steel and material resistance to fracture, as measured by blunt notch Charpy impact tests and sharp crack K/sub IC/ tests, were investigated for a standard 870 0 C/oil and an experimental 1175 0 C/oil austenitizing treatment. The increase in sharp crack toughness with higher temperature austenitizing treatments, for the as-quenched and 200 0 C/oil temper conditions, was rationalized by a fracture criterion based on the notion that for fracture to occur, a critical strain, epsilon/sub f/, must be achieved over some critical distance, delta. The lath colonies were identified as the fracture controlling microstructural unit, and hence, their size was considered to be the critical distance, delta. Toughness in the 300 0 C/l hour and 400 0 C/l hour temper conditions, for which the mechanical data indicated an embrittlement, was clearly controlled by the cementite morphology in conjunction with the prior austenite grain size. Attempts to rationalize toughness in these temper conditions, using a stress-controlled fracture criterion, were unsuccessful and led to physically unreasonable results. In the 500 0 C/l hour temper condition, stable crack growth and periodic ridge patterns were observed. Fracture toughness differences between the 870 0 C and 1175 0 C austenitizing treatments were qualitatively rationalized by the nature of the respective fracture morphologies. Good correspondence between J/sub IC/ and the so-called tearing modulus, T, as indicators of sharp crack fracture toughness, was observed

The effect of crack instability/stability on fracture toughness of brittle materials

International Nuclear Information System (INIS)

Baratta, F.I.

1997-01-01

This paper summarizes three recent experimental works coauthored by the present author regarding the effect of crack instability/stability on fracture toughness, and also includes the necessary formulae for predicting stability. Two recent works have shown that unstable crack extension resulted in apparent increases in fracture toughness compared to that determined during stable crack growth. In the first investigation a quasi-brittle polymer, polymethylmethacrylate, was examined. In the second, a more brittle metallic material, tungsten, was tested. In both cases the transition from unstable to stable behavior was predicted based on stability analyses. The third investigation was conducted on a truly brittle ceramic material, hot pressed silicon nitride. These three papers showed that fracture toughness test results conducted on brittle materials vary according to whether the material fractures in an unstable or stable manner. Suggestions for achieving this important yet difficult phenomenon of stable crack growth, which is necessary when determining the fracture toughness variation occurring during unstable/stable crack advance, are presented, as well as recommendations for further research

Development of a statistically-based lower bound fracture toughness curve (Ksub(IR) curve)

International Nuclear Information System (INIS)

Wullaert, R.A.; Server, W.L.; Oldfield, W.; Stahlkopf, K.E.

1977-01-01

A program of initiation fracture toughness measurements on fifty heats of nuclear pressure vessel production materials (including weldments) was used to develop a methodology for establishing a revised reference toughness curve. The new methodology was statistically developed and provides a predefined confidence limit (or tolerance limit) for fracture toughness based upon many heats of a particular type of material. Overall reference curves were developed for seven specific materials using large specimen static and dynamic fracture toughness results. The heat-to-heat variation was removed by normalizing both the fracture toughness and temperature data with the precracked Charpy tanh curve coefficients for each particular heat. The variance and distribution about the curve were determined, and lower bounds of predetermined statistical significance were drawn based upon a Pearson distribution in the lower shelf region (since the data were skewed to high values) and a t-distribution in the transition temperature region (since the data were normally distributed)

Estimation of fracture toughness of cast stainless steels during thermal aging in LWR systems

International Nuclear Information System (INIS)

Chopra, O.K.

1991-06-01

A procedure and correlations are presented for predicting the change in fracture toughness of cast stainless steel components due to thermal aging during service in light water rectors (LWRs) at 280--330 degrees C (535--625 degrees F). The fracture toughness J-R curve and Charpy-impact energy of aged cast stainless steels are estimated from known mineral in formation. Fracture toughness of a specific cast stainless steel is estimated from the extent and kinetics of thermal embrittlement. The extent of thermal embrittlement is characterized by the room-temperature ''normalized'' Charpy-impact energy. A correlation for the extent of embrittlement at ''saturation,'' i.e., the minimum impact energy that would be achieved for the material after long-term aging, is given in terms of a material parameter, Φ, which is determined from the chemical composition. The fracture toughness J-R curve for the material is then obtained from correlations between room-temperature Charpy-impact energy and fracture toughness parameters. Fracture toughness as a function of time and temperature of reactor service is estimated from the kinetics of thermal embrittlement, which is determined from chemical composition. A common ''lower-bound'' J-R curve for cast stainless steels with unknown chemical composition is also defined for a given material specification, ferrite content, and temperature. Examples for estimating impact strength and fracture toughness of cast stainless steel components during reactor service are describes. 24 refs., 39 figs., 2 tabs

Estimation of fracture toughness of cast stainless steels during thermal aging in LWR systems

Energy Technology Data Exchange (ETDEWEB)

Chopra, O.K. (Argonne National Lab., IL (USA))

1991-06-01

A procedure and correlations are presented for predicting the change in fracture toughness of cast stainless steel components due to thermal aging during service in light water rectors (LWRs) at 280--330{degrees}C (535--625{degrees}F). The fracture toughness J-R curve and Charpy-impact energy of aged cast stainless steels are estimated from known mineral in formation. Fracture toughness of a specific cast stainless steel is estimated from the extent and kinetics of thermal embrittlement. The extent of thermal embrittlement is characterized by the room-temperature normalized'' Charpy-impact energy. A correlation for the extent of embrittlement at saturation,'' i.e., the minimum impact energy that would be achieved for the material after long-term aging, is given in terms of a material parameter, {Phi}, which is determined from the chemical composition. The fracture toughness J-R curve for the material is then obtained from correlations between room-temperature Charpy-impact energy and fracture toughness parameters. Fracture toughness as a function of time and temperature of reactor service is estimated from the kinetics of thermal embrittlement, which is determined from chemical composition. A common lower-bound'' J-R curve for cast stainless steels with unknown chemical composition is also defined for a given material specification, ferrite content, and temperature. Examples for estimating impact strength and fracture toughness of cast stainless steel components during reactor service are describes. 24 refs., 39 figs., 2 tabs.

Temperature dependence of the fracture toughness and the cleavage fracture strength of a pressure vessel steel

International Nuclear Information System (INIS)

Kotilainen, H.

1980-01-01

A new model for the temperature dependence of the fracture toughness has been sought. It is based on the yielding processes at the crack tip, which are thought to be competitive with fracture. Using this method a good correlation between measured and calculated values of fracture toughness has been found for a Cr-Mo-V pressure vessel steel as well as for A533B. It has been thought that the application of this method can reduce the number of surveillance specimens in nuclear reactors. A method for the determination of the cleavage fracture strength has been proposed. 28 refs

Fracture toughness behaviour of carbon fibre epoxy composite with Kevlar reinforced interleave

International Nuclear Information System (INIS)

Yadav, S.N.; Kumar, Vijai; Verma, Sushil K.

2006-01-01

This work was to evaluate as to how mode II fracture toughness G II is affected by interleave having Kevlar fibre reinforcement in the fracture plane. Thermoset interleave and chopped Kevlar fibres were applied between the carbon/epoxy composite layers. An artificial crack starter was implanted in the mid-plane to initiate the fracture process. The following five different types of carbon fibre/epoxy composites were prepared and tested. (a) Base laminate without interleave (b) unreinforced interleave and (c) 0.5, 1.0 and 1.5 mg/cm 2 chopped Kevlar fibre reinforced interleave. Results obtained show that fracture toughness G IIC enhanced up to about two times in all the laminates. However, enhancement in fracture toughness G IIC was more effective in interleaved laminate than Kevlar reinforced interleaved because of large energy absorbing capabilities of interleaf. Mechanism of fracture and toughening were examined by using scanning electron microscope

The loss of activating transcription factor 4 (ATF4) reduces bone toughness and fracture toughness.

Science.gov (United States)

Makowski, Alexander J; Uppuganti, Sasidhar; Wadeer, Sandra A; Whitehead, Jack M; Rowland, Barbara J; Granke, Mathilde; Mahadevan-Jansen, Anita; Yang, Xiangli; Nyman, Jeffry S

2014-05-01

Even though age-related changes to bone tissue affecting fracture risk are well characterized, only a few matrix-related factors have been identified as important to maintaining fracture resistance. As a gene critical to osteoblast differentiation, activating transcription factor 4 (ATF4) is possibly one of these important factors. To test the hypothesis that the loss of ATF4 affects the fracture resistance of bone beyond bone mass and structure, we harvested bones from Atf4+/+ and Atf4-/- littermates at 8 and 20 weeks of age (n≥9 per group) for bone assessment across several length scales. From whole bone mechanical tests in bending, femurs from Atf4-/- mice were found to be brittle with reduced toughness and fracture toughness compared to femurs from Atf4+/+ mice. However, there were no differences in material strength and in tissue hardness, as determined by nanoindentation, between the genotypes, irrespective of age. Tissue mineral density of the cortex at the point of loading as determined by micro-computed tomography was also not significantly different. However, by analyzing local composition by Raman Spectroscopy (RS), bone tissue of Atf4-/- mice was found to have higher mineral to collagen ratio compared to wild-type tissue, primarily at 20 weeks of age. From RS analysis of intact femurs at 2 orthogonal orientations relative to the polarization axis of the laser, we also found that the organizational-sensitive peak ratio, ν1Phosphate per Amide I, changed to a greater extent upon bone rotation for Atf4-deficient tissue, implying bone matrix organization may contribute to the brittleness phenotype. Target genes of ATF4 activity are not only important to osteoblast differentiation but also in maintaining bone toughness and fracture toughness. Published by Elsevier Inc.

The Loss of Activating Transcription Factor 4 (ATF4) Reduces Bone Toughness and Fracture Toughness

Science.gov (United States)

Makowski, Alexander J.; Uppuganti, Sasidhar; Waader, Sandra A.; Whitehead, Jack M.; Rowland, Barbara J.; Granke, Mathilde; Mahadevan-Jansen, Anita; Yang, Xiangli; Nyman, Jeffry S.

2014-01-01

Even though age-related changes to bone tissue affecting fracture risk are well characterized, only a few matrix-related factors have been identified as important to maintaining fracture resistance. As a gene critical to osteoblast differentiation, activating transcription factor 4 (ATF4) is possibly one of the seimportant factors. To test the hypothesis that the loss of ATF4 affects the fracture resistance of bone beyond bone mass and structure, we harvested bones from Atf4+/+ and Atf4−/− littermates at 8 and 20 weeks of age (n≥9 per group) for bone assessment across several length scales. From whole bone mechanical tests in bending, femurs from Atf4−/− mice were found to be brittle with reduced toughness and fracture toughness compared to femurs from Atf4+/+ mice. However, there were no differences in material strength and in tissue hardness, as determined by nanoindentation, between the genotypes, irrespective age. Tissue mineral density of the cortex at the point of loading as determined by micro-computed tomography was also not significantly different. However, by analyzing local composition by Raman Spectroscopy (RS), bone tissue of Atf4−/− mice was found to have higher mineral to collagen ratio compared to wild-type tissue, primarily at 20 weeks of age. From RS analysis of intact femurs at 2 orthogonal orientations relative to the polarization axis of the laser, we also found that the organizational-sensitive peak ratio, ν1 Phosphate per Amide I, changed to a greater extent upon bone rotation for Atf4-deficient tissue, implying bone matrix organization may contribute to the brittleness phenotype. Target genes of ATF4 activity are not only important to osteoblast differentiation but also maintaining bone toughness and fracture toughness. PMID:24509412

Anisotropy of fracture toughness of austenitic high nitrogen chromium-manganese steel

International Nuclear Information System (INIS)

Balitskii, A.I.; Pokhmurskii, V.I.; Diener, M.; Magdowski, R.; Speidel, M.O.

1999-01-01

The anisotropy of mechanical properties, in particular of the fracture toughness measured by the J-integral method, is demonstrated for industrially manufactured high strength retaining rings made from the nitrogen alloyed steel 18Mn18Cr. The RT-orientation turns out to be the weakest with regard to the resistance of the material to stable crack growth. The fracture toughness results are compared with results from calorimetric measurements. Here, also an orientation dependence of the heat irradiation energy is observed, clearly showing the same ranking of specimen orientation as the toughness data suggest. (orig.)

Effects of Forming Process on Composite mode I Interlaminar Fracture Toughness

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CHEN Xingyi

2016-10-01

Full Text Available In order to compare and analyse the effect of two different kinds of forming process on composite mode I interlaminar fracture toughness, the DCB specimens were tested by using hypothesis inspeetion method.A finite element model was also used to simulate the crack propagation process.The results demonstrate that the average of mode I interlaminar fracture toughness from silicon rubber flexible mold forming is a bit higher than that from metal rigid mold forming.Howevers the variance of mode I interlaminar fracture toughness from the two groups shows no significant difference.The crack propagation process of the two forming process is similar. The established finite element model, which is identical to the test results, can predict the process of the crack expansion effectively.

Veins improve fracture toughness of insect wings.

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Jan-Henning Dirks

Full Text Available During the lifetime of a flying insect, its wings are subjected to mechanical forces and deformations for millions of cycles. Defects in the micrometre thin membranes or veins may reduce the insect's flight performance. How do insects prevent crack related material failure in their wings and what role does the characteristic vein pattern play? Fracture toughness is a parameter, which characterises a material's resistance to crack propagation. Our results show that, compared to other body parts, the hind wing membrane of the migratory locust S. gregaria itself is not exceptionally tough (1.04±0.25 MPa√m. However, the cross veins increase the wing's toughness by 50% by acting as barriers to crack propagation. Using fracture mechanics, we show that the morphological spacing of most wing veins matches the critical crack length of the material (1132 µm. This finding directly demonstrates how the biomechanical properties and the morphology of locust wings are functionally correlated in locusts, providing a mechanically 'optimal' solution with high toughness and low weight. The vein pattern found in insect wings thus might inspire the design of more durable and lightweight artificial 'venous' wings for micro-air-vehicles. Using the vein spacing as indicator, our approach might also provide a basis to estimate the wing properties of endangered or extinct insect species.

Micromechanics modelling of ductile fracture

CERN Document Server

Chen, Zengtao

2013-01-01

This book summarizes research advances in micromechanics modelling of ductile fractures made in the past two decades. The ultimate goal of this book is to reach manufacturing frontline designers and materials engineers by providing a user-oriented, theoretical background of micromechanics modeling. Accordingly, the book is organized in a unique way and presents a vigorous damage percolation model developed by the authors over the last ten years. This model overcomes almost all difficulties of the existing models and can be used to completely accommodate ductile damage development within a single, measured microstructure frame. Related void damage criteria including nucleation, growth and coalescence are then discussed in detail: how they are improved, when and where they are used in the model, and how the model performs in comparison with the existing models. Sample forming simulations are provided to illustrate the model’s performance.

Development of the present reference fracture toughness curves in the ASME nuclear code

International Nuclear Information System (INIS)

Yukawa, S.; Merkle, J.G.

1984-01-01

Since the early 1970's, the Sections of the ASME Boiler and Pressure Vessel Code concerned with nuclear power plant components have included fracture mechanics procedures to analyze the effects of postulated or detected flaws. These procedures are contained in Appendix G of Section III and in Appendix A of Section XI of the Code. Specifically, Appendix G procedures are concerned with designing for protection against nonductile failures while Appendix A procedures are for evaluating the disposition of flaws detected during in-service inspection. An important element of the procedures is the inclusion of recommended material fracture toughness values. This paper describes the origin and development of these recommended fracture toughness values. Since these values appear in the Code in a graphical format, the values are often referred to as reference toughness curves. In the context of Code terminology, reference toughness means the allowable values of fracture toughness for the materials of concern that can be used in conjunction with the analytical procedures of Appendices G and A. The paper discusses the basis and rationale underlying the original formulation of these reference toughness curves and the modifications incorporated into them in the course of their adoption into the Code

Degradation of impact fracture during accelerated aging of weld metal on microalloyed steel

International Nuclear Information System (INIS)

Vargas-Arista, B.; Hallen, J. M.; Albiter, A.; Angeles-Chavez, C.

2008-01-01

The effect of accelerated aging on the toughness and fracture of the longitudinal weld metal on an API5L-X52 line pipe steel was evaluated by Charpy V-notch impact test, fracture analysis and transmission electron microscopy. Aging was performed at 250 degree centigrade for 100 to 1000 h. The impact results indicated a significant reduction in the fracture energy and impact toughness as a function of aging time, which were achieved by the scanning electron microscope fractography that showed a decrease in the vol fraction of microvoids by Charpy ductile failure with the aging time, which favored the brittle fracture by transgranular cleavage. The minimum vol fraction of microvoids was reached at 500 h due to the peak aged. The microstructural analysis indicated the precipitation of transgranular iron nano carbides in the aged specimens, which was related to the deterioration of toughness and change in the ductile to brittle behavior. (Author) 15 refs

Modelling of ductile and cleavage fracture by local approach

International Nuclear Information System (INIS)

Samal, M.K.; Dutta, B.K.; Kushwaha, H.S.

2000-08-01

This report describes the modelling of ductile and cleavage fracture processes by local approach. It is now well known that the conventional fracture mechanics method based on single parameter criteria is not adequate to model the fracture processes. It is because of the existence of effect of size and geometry of flaw, loading type and rate on the fracture resistance behaviour of any structure. Hence, it is questionable to use same fracture resistance curves as determined from standard tests in the analysis of real life components because of existence of all the above effects. So, there is need to have a method in which the parameters used for the analysis will be true material properties, i.e. independent of geometry and size. One of the solutions to the above problem is the use of local approaches. These approaches have been extensively studied and applied to different materials (including SA33 Gr.6) in this report. Each method has been studied and reported in a separate section. This report has been divided into five sections. Section-I gives a brief review of the fundamentals of fracture process. Section-II deals with modelling of ductile fracture by locally uncoupled type of models. In this section, the critical cavity growth parameters of the different models have been determined for the primary heat transport (PHT) piping material of Indian pressurised heavy water reactor (PHWR). A comparative study has been done among different models. The dependency of the critical parameters on stress triaxiality factor has also been studied. It is observed that Rice and Tracey's model is the most suitable one. But, its parameters are not fully independent of triaxiality factor. For this purpose, a modification to Rice and Tracery's model is suggested in Section-III. Section-IV deals with modelling of ductile fracture process by locally coupled type of models. Section-V deals with the modelling of cleavage fracture process by Beremins model, which is based on Weibulls

Fracture toughness of welded joints of ASTM A543 steel plate

International Nuclear Information System (INIS)

Susukida, H.; Uebayashi, T.; Yoshida, K.; Ando, Y.

1977-01-01

Fracture toughness and weldability tests have been performed on a high strength steel which is a modification of ASTM A543 Grade B Class 1 steel, with a view to using it for nuclear reactor containment vessels. The results showed that fracture toughness of welded joints of ASTM A543 modified high strength steel is superior and the steel is suitable for manufacturing the containment vessels

Fracture toughness of A533B Part III - variability of A533B fracture toughness as determined from Charpy data

International Nuclear Information System (INIS)

Druce, S.G.; Eyre, B.L.

1978-08-01

This is the final part of a series of three reports examining the upper shelf fracture toughness of A533B Class 1 pressure vessel steel. Part I (AERE R 8968) critically reviews the current elasto plastic fracture mechanics methodologies employed to characterise toughness following extensive yielding and Part II (AERE R 8969) examines several sources of fracture mechanics data pertinent to A533B Class 1 in the longitudinal (RW) orientation. Part III is a review of the effects of (i) position and orientation within the plate (ii) welding processes and post weld heat treatment and (iii) neutron irradiation as measured by Charpy impact testing. It is concluded that the upper shelf factor energy is dependent on orientation and position and can be reduced by welding, extended post weld heat treatments and neutron irradiation. Neutron irradiation effects are known to be strongly dependent on composition and metallurgical conditions, but an explanation for the variability following extended post weld treatments has yet to be resolved. (author)

Ductility and fracture of single crystaliine Ni3Al with boron additions

International Nuclear Information System (INIS)

Heredia, F.E.; Pope, D.P.

1989-01-01

Low and high temperature tensile tests were performed on single crystals of pure Ni 3 Al and Ni 3 Al+B in order to determine the effect of B additions on the ductility and fracture behavior. Tests were carried out in air at a constant strain rate of 1/3 x 10 -3 s -1 . The orientation tested were [001] for whic the yield stress in tension is always greater than in compression, and those for wich the tension/compression asymmetry is zero ([T=C]) for each particular composition. At room temperature, the results show a positive effect of B additions on both the fracture stress and on the ductility. The ductility at 800K appears to decrease monotonically with B additions. The largest ductilities are found for [T=C] at room temperature where an improvement of about 26% (resolved strain) for an addition of 0.2 at % B was obtained. However, the most dramatic increase in ductility occurs for the [001] oriented samples at room temperature where a 55% improvement was measured over that of pure Ni 3 Al. Fracture surfaces show a combinaton of massive slip, some clevage, and heavily dimpled areas. These observations show that B additions not only increase the ductility of polycrystalline Ni 3 Al, as has been previously observed by many investigators, but also that the already-ductile single crystalline material, indicating that a bulk effect should be added to the grain boundary strengthening effect of B when explaining the improvement in ductility of polycrystalline Ni 3 Al due to B additions

Fracture toughness of irradiated candidate materials for ITER first wall/blanket structures

International Nuclear Information System (INIS)

Alexander, D.J.; Pawel, J.E.; Grossbeck, M.L.; Rowcliffe, A.F.; Shiba, Kiyoyuki

1994-01-01

Disk compact specimens of candidate materials for first wall/blanket structures in ITER have been irradiated to damage levels of about 3 dpa at nominal irradiation temperatures of either 90 or 250 degrees C. These specimens have been tested over a temperature range from 20 to 250 degrees C to determine J-integral values and tearing moduli. The results show that irradiation at these temperatures reduces the fracture toughness of austenitic stainless steels, but the toughness remains quite high. The toughness decreases as the test temperature increases. Irradiation at 250 degrees C is more damaging than at 90 degrees C, causing larger decreases in the fracture toughness. Ferritic-martensitic steels are embrittled by the irradiation, and show the lowest toughness at room temperature

Interrelation of material microstructure, ultrasonic factors, and fracture toughness of two phase titanium alloy

Science.gov (United States)

Vary, A.; Hull, D. R.

1982-01-01

The pivotal role of an alpha-beta phase microstructure in governing fracture toughness in a titanium alloy, Ti-662, is demonstrated. The interrelation of microstructure and fracture toughness is demonstrated using ultrasonic measurement techniques originally developed for nondestructive evaluation and material property characterization. It is shown that the findings determined from ultrasonic measurements agree with conclusions based on metallurgical, metallographic, and fractographic observations concerning the importance of alpha-beta morphology in controlling fracture toughness in two phase titanium alloys.

Multiscale Polymer Composites: A Review of the Interlaminar Fracture Toughness Improvement

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Vishwesh Dikshit

2017-10-01

Full Text Available Composite materials are prone to delamination as they are weaker in the thickness direction. Carbon nanotubes (CNTs are introduced as a multiscale reinforcement into the fiber reinforced polymer composites to suppress the delamination phenomenon. This review paper presents the detailed progress made by the scientific and research community to-date in improving the Mode I and Mode II interlaminar fracture toughness (ILFT by various methodologies including the effect of multiscale reinforcement. Methods of measuring the Mode I and Mode II fracture toughness of the composites along with the solutions to improve them are presented. The use of different methodologies and approaches along with their performance in enhancing the fracture toughness of the composites is summarized. The current state of polymer-fiber-nanotube composites and their future perspective are also deliberated.

The true origin of ductile fracture in aluminium alloys

OpenAIRE

Toda, Hiroyuki; Oogo, Hideyuki; Horikawa, Keitaro; Uesugi, Kentaro; Takeuchi, Akihisa; Suzuki, Yasuo; Nakazawa, Mitsuru; Aoki, Yoshimitsu; Kobayashi, Masakazu

2014-01-01

It has generally been assumed that metals usually fail as a result of microvoid nucleation induced by particle fracture. Here, we concentrate on high-density micropores filled with hydrogen in aluminum, existence of which has been largely overlooked until quite recently. These micropores exhibit premature growth under external loading, thereby inducing ductile fracture, whereas the particle fracture mechanism operates only incidentally. Conclusive evidence of a micropore mechanism is provided...

Fractographic observations of cleavage initiation in the ductile-brittle transition region of a reactor-pressure-vessel steel

International Nuclear Information System (INIS)

Rosenfield, A.R.; Shetty, D.K.; Skidmore, A.J.

1983-01-01

This note reports the results of a fractographic study conducted on a group of 1T compact fracture toughness specimens of a heavy-section A508 steel denoted TSE6 tested in the ductile-brittle transition region (22 and 82 0 C). The fatigue-precracked specimens were loaded at a rapid rate (760 or 550 mm per second) to promote cleavage-crack growth and lower-bound toughness behavior. All specimens experienced unstable cleavage fracture prior to reaching a maximum in the load displacement curve. Some ductile crack growth occurred in half of the specimens. The objective of fractographic examinations was to understand the observed statistical variations in cleavage initiation by (a) locating the origins of unstable cleavage fracture in the vicinity of the fatigue-precrack or ductilerupture crack fronts, (b) identifying microstructural features associated with the triggering of cleavage, and (c) documenting characteristic fracture surface dimensions such as the extent of stable-crack growth prior to unstable cleavage (Δα) and the distance of the cleavage origin from the ductilerupture front, /chi/ (or fatigue-crack front when Δα = 0)

Determination of fracture toughness of human permanent and primary enamel using an indentation microfracture method.

Science.gov (United States)

Hayashi-Sakai, Sachiko; Sakai, Jun; Sakamoto, Makoto; Endo, Hideaki

2012-09-01

The purpose of the present study was to examine the fracture toughness and Vickers microhardness number of permanent and primary human enamel using the indentation microfracture method. Crack resistance and a parameter indirectly related to fracture toughness were measured in 48 enamel specimens from 16 permanent teeth and 12 enamel specimens obtained from six primary teeth. The Vickers microhardness number of the middle portion was greater than the upper portion in primary enamel. The fracture toughness was highest in the middle portion of permanent enamel, because fracture toughness greatly depends upon microstructure. These findings suggest that primary teeth are not miniature permanent teeth but have specific and characteristic mechanical properties.

Prediction of Ductile Fracture Behaviors for 42CrMo Steel at Elevated Temperatures

Science.gov (United States)

Lin, Y. C.; Liu, Yan-Xing; Liu, Ge; Chen, Ming-Song; Huang, Yuan-Chun

2015-01-01

The ductile fracture behaviors of 42CrMo steel are studied by hot tensile tests with the deformation temperature range of 1123-1373 K and strain rate range of 0.0001-0.1 s-1. Effects of deformation temperature and strain rate on the flow stress and fracture strain of the studied steel are discussed in detail. Based on the experimental results, a ductile damage model is established to describe the combined effects of deformation temperature and strain rate on the ductile fracture behaviors of 42CrMo steel. It is found that the flow stress first increases to a peak value and then decreases, showing an obvious dynamic softening. This is mainly attributed to the dynamic recrystallization and material intrinsic damage during the hot tensile deformation. The established damage model is verified by hot forging experiments and finite element simulations. Comparisons between the predicted and experimental results indicate that the established ductile damage model is capable of predicting the fracture behaviors of 42CrMo steel during hot forging.

Prediction of fracture toughness K/sub Ic/ of steel from Charpy impact test results

Energy Technology Data Exchange (ETDEWEB)

Iwadate, Tadao; Tanaka, Yasuhiko; Takemata, Hiroyuki; Terashima, Shuhei

1986-08-01

This paper presents a method to predict the fracture toughness K/sub Ic/ and/or K/sub Id/ of steels using their Charpy impact test results and tensile properties. The fracture toughness, Charpy impact and tensile properties of 2 1/4 Cr-1Mo, ASTM A508 Cl.1, A508 Cl.2 A508 Cl.3 and A533 Gr.B Cl.1 steels were measured and analysed on the basis of the excess temperature (test temperature minus FATT) and Rolfe-Novak correlation. The relationship between K/sub Ic//K/sub Ic-us/ and the excess temperature, where K/sub Ic-us/ is the upper-shelf fracture toughness K/sub Ic/ predicted by Rolfe-Novak correlation, discloses that the K/sub Ic/ transition curves of several steels are representable by only one trend curve of K/sub Ic//K/sub Ic-us/ or K/sub Id//K/sub Id-us/ versus excess temperature relation. This curve is denoted as a ''master curve''. By using this curve, the fracture toughness of steel can be predicted using Charpy impact and tensile test results. By taking account of the scattering of both the fracture toughness and Charpy impact test results, the confidence limits of the master curve were also determined. Another approach to develop more general procedure of predicting the fracture toughness K/sub Ic/ is also discussed.

Mode II Interlaminar Fracture Toughness and Fatigue Characterization of a Graphite Epoxy Composite Material

Science.gov (United States)

O'Brien, T. Kevin; Johnston, William M.; Toland, Gregory J.

2010-01-01

Mode II interlaminar fracture toughness and delamination onset and growth characterization data were generated for IM7/8552 graphite epoxy composite materials from two suppliers for use in fracture mechanics analyses. Both the fracture toughness testing and the fatigue testing were conducted using the End-notched Flexure (ENF) test. The ENF test for mode II fracture toughness is currently under review by ASTM as a potential standard test method. This current draft ASTM protocol was used as a guide to conduct the tests on the IM7/8552 material. This report summarizes the test approach, methods, procedures and results of this characterization effort.

Ductile fracture behaviour of primary heat transport piping material ...

Indian Academy of Sciences (India)

R. Narasimhan (Krishtel eMaging) 1461 1996 Oct 15 13:05:22

Abstract. Design of primary heat transport (PHT) piping of pressurised heavy water reactors (PHWR) has to ensure implementation of leak-before-break con- cepts. In order to be able to do so, the ductile fracture characteristics of PHT piping material have to be quantified. In this paper, the fracture resistance of SA333, Grade.

Fracture toughness and fracture behavior of CLAM steel in the temperature range of 450 °C-550 °C

Science.gov (United States)

Zhao, Yanyun; Liang, Mengtian; Zhang, Zhenyu; Jiang, Man; Liu, Shaojun

2018-04-01

In order to analyze the fracture toughness and fracture behavior (J-R curves) of China Low Activation Martensitic (CLAM) steel under the design service temperature of Test Blanket Module of the International Thermonuclear Experimental Reactor, the quasi-static fracture experiment of CLAM steel was carried out under the temperature range of 450 °C-550 °C. The results indicated that the fracture behavior of CLAM steel was greatly influenced by test temperature. The fracture toughness increased slightly as the temperature increased from 450 °C to 500 °C. In the meanwhile, the fracture toughness at 550 °C could not be obtained due to the plastic deformation near the crack tip zone. The microstructure analysis based on the fracture topography and the interaction between dislocations and lath boundaries showed two different sub-crack propagation modes: growth along 45° of the main crack direction at 450 °C and growth perpendicular to the main crack at 500 °C.

Analysis Strategy for Fracture Assessment of Defects in Ductile Materials

Energy Technology Data Exchange (ETDEWEB)

Dillstroem, Peter; Andersson, Magnus; Sattari-Far, Iradj; Weilin Zang (Inspecta Technology AB, Stockholm (Sweden))

2009-06-15

The main purpose of this work is to investigate the significance of the residual stresses for defects (cracks) in ductile materials with nuclear applications, when the applied primary (mechanical) loads are high. The treatment of weld-induced stresses as expressed in the SACC/ProSACC handbook and other fracture assessment procedures such as the ASME XI code and the R6-method is believed to be conservative for ductile materials. This is because of the general approach not to account for the improved fracture resistance caused by ductile tearing. Furthermore, there is experimental evidence that the contribution of residual stresses to fracture diminishes as the degree of yielding increases to a high level. However, neglecting weld-induced stresses in general, though, is doubtful for loads that are mostly secondary (e.g. thermal shocks) and for materials which are not ductile enough to be limit load controlled. Both thin-walled and thick-walled pipes containing surface cracks are studied here. This is done by calculating the relative contribution from the weld residual stresses to CTOD and the J-integral. Both circumferential and axial cracks are analysed. Three different crack geometries are studied here by using the finite element method (FEM). (i) 2D axisymmetric modelling of a V-joint weld in a thin-walled pipe. (ii) 2D axisymmetric modelling of a V-joint weld in a thick-walled pipe. (iii) 3D modelling of a X-joint weld in a thick-walled pipe. t. Each crack configuration is analysed for two load cases; (1) Only primary (mechanical) loading is applied to the model, (2) Both secondary stresses and primary loading are applied to the model. Also presented in this report are some published experimental investigations conducted on cracked components of ductile materials subjected to both primary and secondary stresses. Based on the outcome of this study, an analysis strategy for fracture assessment of defects in ductile materials of nuclear components is proposed. A new

Analysis Strategy for Fracture Assessment of Defects in Ductile Materials

International Nuclear Information System (INIS)

Dillstroem, Peter; Andersson, Magnus; Sattari-Far, Iradj; Weilin Zang

2009-06-01

The main purpose of this work is to investigate the significance of the residual stresses for defects (cracks) in ductile materials with nuclear applications, when the applied primary (mechanical) loads are high. The treatment of weld-induced stresses as expressed in the SACC/ProSACC handbook and other fracture assessment procedures such as the ASME XI code and the R6-method is believed to be conservative for ductile materials. This is because of the general approach not to account for the improved fracture resistance caused by ductile tearing. Furthermore, there is experimental evidence that the contribution of residual stresses to fracture diminishes as the degree of yielding increases to a high level. However, neglecting weld-induced stresses in general, though, is doubtful for loads that are mostly secondary (e.g. thermal shocks) and for materials which are not ductile enough to be limit load controlled. Both thin-walled and thick-walled pipes containing surface cracks are studied here. This is done by calculating the relative contribution from the weld residual stresses to CTOD and the J-integral. Both circumferential and axial cracks are analysed. Three different crack geometries are studied here by using the finite element method (FEM). (i) 2D axisymmetric modelling of a V-joint weld in a thin-walled pipe. (ii) 2D axisymmetric modelling of a V-joint weld in a thick-walled pipe. (iii) 3D modelling of a X-joint weld in a thick-walled pipe. t. Each crack configuration is analysed for two load cases; (1) Only primary (mechanical) loading is applied to the model, (2) Both secondary stresses and primary loading are applied to the model. Also presented in this report are some published experimental investigations conducted on cracked components of ductile materials subjected to both primary and secondary stresses. Based on the outcome of this study, an analysis strategy for fracture assessment of defects in ductile materials of nuclear components is proposed. A new

Fracture behaviour of a magnesium–aluminium alloy treated by selective laser surface melting treatment

International Nuclear Information System (INIS)

Taltavull, C.; López, A.J.; Torres, B.; Rams, J.

2014-01-01

Highlights: • β-Mg 17 Al 12 presents fragile fracture behavior decreasing the ductility of AZ91D. • SLSM treatment only modifies the β-Mg 17 Al 12 phase whilst α-Mg remains unaltered. • In-situ SEM bending test allows to observe and data record of the crack propagation. • Eutectic microestructure of modified β-phase presents ductile fracture behaviour. • Fracture toughness of laser treated specimen is 40% greater than as-received alloy. - Abstract: Fracture behaviour of AZ91D magnesium alloy is dominated by the brittle fracture of the β-Mg 17 Al 12 phase so its modification is required to improve the toughness of this alloy. The novel laser treatment named as Selective Laser Surface Melting (SLSM) is characterized by the microstructural modification of the β-Mg 17 Al 12 phase without altering the α-Mg matrix. We have studied the effect of the selected microstructural modification induced by the laser treatment in the fracture behaviour of the alloy has been studied using in situ Scanning Electron Microscopy bending test. This test configuration allows the in situ observation of the crack progression and the record of the load–displacement curve. It has been observed that the microstructural modification introduced by SLSM causes an increase of 40% of the fracture toughness of the treated specimen. This phenomenon can be related with the transition from brittle to ductile fracture behaviour of the laser modified β-phase

Investigation of Mechanical Properties and Fracture Simulation of Solution-Treated AA 5754

Science.gov (United States)

Kumar, Pankaj; Singh, Akhilendra

2017-10-01

In this work, mechanical properties and fracture toughness of as-received and solution-treated aluminum alloy 5754 (AA 5754) are experimentally evaluated. Solution heat treatment of the alloy is performed at 530 °C for 2 h, and then, quenching is done in water. Yield strength, ultimate tensile strength, impact toughness, hardness, fatigue life, brittle fracture toughness (K_{Ic} ) and ductile fracture toughness (J_{Ic} ) are evaluated for as-received and solution-treated alloy. Extended finite element method has been used for the simulation of tensile and fracture behavior of material. Heaviside function and asymptotic crack tip enrichment functions are used for modelling of the crack in the geometry. Ramberg-Osgood material model coupled with fracture energy is used to simulate the crack propagation. Fracture surfaces obtained from various mechanical tests are characterized by scanning electron microscopy.

Draft ASME code case on ductile cast iron for transport packaging

International Nuclear Information System (INIS)

Saegusa, T.; Arai, T.; Hirose, M.; Kobayashi, T.; Tezuka, Y.; Urabe, N.; Hueggenberg, R.

2004-01-01

The current Rules for Construction of ''Containment Systems for Storage and Transport Packagings of Spent Nuclear Fuel and High Level Radioactive Material and Waste'' of Division 3 in Section III of ASME Code (2001 Edition) does not include ductile cast iron in its list of materials permitted for use. The Rules specify required fracture toughness values of ferritic steel material for nominal wall thickness 5/8 to 12 inches (16 to 305 mm). New rule for ductile cast iron for transport packaging of which wall thickness is greater than 12 inches (305mm) is required

Effect of TiC addition on fracture toughness of Al6061 alloy

Science.gov (United States)

Raviraj, M. S.; Sharanprabhu, C. M.; Mohankumar, G. C.

2018-04-01

Al 6061 matrix was reinforced with different proportions of TiC particles such as 3wt%, 5wt% and 7wt% and the effect on fracture toughness was studied. Al-TiC metal matrix composites were produced by stir casting method to ensure uniform distribution of the TiC particulates in the Al matrix. LEFM (Linear Elastic Fracture Mechanics) has been used to characterize the fracture toughness using various specimen geometries. The compact tension (CT) specimens with straight through notch were machined as per ASTM E399 specifications. All the specimens were machined to have constant a/W=0.5 and B/W was varied from 0.2 to 0.7. A sharp crack initiation was done at the end of notch by fatigue loading using servo-hydraulic controlled testing machine. Load v/s crack mouth opening displacement (CMOD) data was plotted and stress intensity factor, KQ determined. Critical stress intensity factor KIC was obtained by plotting KQ v/s thickness of specimen data. The fracture toughness of the composites varied between 16-19 MPa√m as compared to 23MPa√m for base alloy Al6061. Composites with 3wt% and 7wt% TiC showed better fracture toughness than 5wt% TiC reinforced Al metal matrix composites.

Fracture toughness measurements of WC-based hard metals

International Nuclear Information System (INIS)

Prakash, L.; Albert, B.

1983-01-01

The fracture toughness of WC-based cemented carbides was determined by different methods. The values obtained are dependent on the procedure of measurement. Each method thoughness of hard metals mutually. (orig.) [de

Analysis of size effect applicable to evaluation of fracture toughness of base metal for PWR vessel

International Nuclear Information System (INIS)

Benhamou, C.; Joly, P.; Andrieu, A.; Parrot, A.; Vidard, S.

2015-01-01

The objective of the present paper is to review the specimen size effect (also called crack front length effect) on Fracture Toughness of PWR Reactor Pressure Vessel Steel base metal. The analysis of the reality and amplitude of this effect is conducted in a first step on a database (the so-called GKSS database) including fracture toughness test results on a single representative material using specimens of different thicknesses, tested in the same temperature range. A realistic analytical form for describing the size effect observed in this data set is thus derived from statistical analyses and proposed for engineering application. In a second step, this size effect formulation is then applied to a large number of fracture toughness data, obtained in Irradiation Surveillance Programs, and also to the numerous data used for the definition of the ASME (and RCC-M) fracture toughness reference curves. This analysis allows normalizing all the available fracture toughness data with a single specimen width of 100 mm and defining the fracture toughness reference curve as the lower bound of this normalized set of data points. It is thus demonstrated that the fracture toughness reference curve is associated with a reference crack length of 100 mm, and can be used in RPV integrity analyses for other crack front length in association with the crack front length correction formula defined in the first step. (authors)

Tensile and fracture toughness characteristics of Zr-2.5Nb pressure tube

International Nuclear Information System (INIS)

Jung, H. C.; Kim, Y. S.; Ahn, S. B.; Kim, S. S.; Im, K. S.

2004-01-01

The object of this study is to evaluate the characteristics of tensile and fracture toughness of Zr-2.5Nb pressure tube. The transverse tensile tests were performed at various temperatures and the fracture toughness tests were carried out at room temperature using the CCT (curved compact tension) specimen. These specimens were directly machined from the pressure tube retaining original curvatures. Also, the fracture toughness of two sets of Zr-2.5Nb manufactured at different time was compared. The chemical analysis and the Vicker's hardness tests were performed at two sets of Zr-2.5Nb pressure tube. The Vicker's hardness value of SET-2 containing more oxygen and carbon relatively was higher about 11 than that of SET-1

Recent development in low-constraint fracture toughness testing for structural integrity assessment of pipelines

Science.gov (United States)

Kang, Jidong; Gianetto, James A.; Tyson, William R.

2018-03-01

Fracture toughness measurement is an integral part of structural integrity assessment of pipelines. Traditionally, a single-edge-notched bend (SE(B)) specimen with a deep crack is recommended in many existing pipeline structural integrity assessment procedures. Such a test provides high constraint and therefore conservative fracture toughness results. However, for girth welds in service, defects are usually subjected to primarily tensile loading where the constraint is usually much lower than in the three-point bend case. Moreover, there is increasing use of strain-based design of pipelines that allows applied strains above yield. Low-constraint toughness tests represent more realistic loading conditions for girth weld defects, and the corresponding increased toughness can minimize unnecessary conservatism in assessments. In this review, we present recent developments in low-constraint fracture toughness testing, specifically using single-edgenotched tension specimens, SENT or SE(T). We focus our review on the test procedure development and automation, round-robin test results and some common concerns such as the effect of crack tip, crack size monitoring techniques, and testing at low temperatures. Examples are also given of the integration of fracture toughness data from SE(T) tests into structural integrity assessment.

Photoelastic stress analysis assisted evaluation of fracture toughness in hydrothermally aged epoxies

Directory of Open Access Journals (Sweden)

G. Pitarresi

2014-10-01

Full Text Available The present work has investigated the fracture toughness of a model DGEBA epoxy system subject to Hidro-Thermal aging. A Photoelastic Stress Analysis technique has been implemented, showing the evolution of stresses arising throughout the water uptake process due to the non-uniform swelling of the material. Gravimetric and Dynamic Mechanical Thermal Analyses have further complemented the characterization, showing the onset of plasticization effects with aging. The correlation of all previous characterizations has allowed to conclude that an increase of KIC fracture toughness is obtained at the fully saturated condition. In particular Photoelasticity has also revealed the onset of relevant swelling induced stresses during the first stages of water absorption, leading to an increase of fracture toughness due to compressive stresses settling near the crack tip. A stress free condition is instead reestablished at the later stages of absorption, suggesting that the increased toughness of the saturated material is an effect of the modifications induced by aging on the polymer structure.

Notch constraint effects on the dynamic fracture toughness of an unaged beta titanium alloy

International Nuclear Information System (INIS)

Rack, H.J.

1975-01-01

The influence of notch included angle and root radius on the apparent dynamic fracture toughness of an unaged metastable beta titanium alloy, Ti--3Al--8V--6Cr--4Zr--4Mo, has been examined. The apparent fracture toughness, K/sub Id/(rho), increases with both notch radius, rho and included angle, ω. These results have been compared with the theoretical predictions of Tetelman, et al. and Smith. The comparisons show that neither theory accurately describes the effect of varying notch constraint on the apparent dynamic fracture toughness. Although preliminary considerations indicate that qualitative descriptions of notch acuity effects may be given by recent finite element analysis of the stress and strain distributions below a notch root, there is presently no quantitative basis for determining the true dynamic fracture toughness of materials from the results of blunt notch experiments. (auth)

Development of the transverse tensile and fracture toughness test techniques for spent fuel cladding

Energy Technology Data Exchange (ETDEWEB)

Ahn, S. B.; Hong, K. P.; Jung, Y. H.; Seo, H. S.; Oh, W. H.; Yoo, B. O.; Kim, D. S.; Seo, K. S

2001-12-01

To define the cause of cladding damage which can take place during the operation of nuclear power plant and the storage through the degradation aspect of mechanical characteristics, the transverse tensile an fracture toughness test were developed in hot cell at IMEF(Irradiated Material Experiment Facility). The following hot cell techniques were developed. 1. The development of a jig and a specimen for transverse tensile test 2. The acquisition of a manufacturing technique for the transverse tensile specimen at hot cell 3. The acquisition of testing procedures and an analysis technque for the transverse tensile 4. The dimensional determination of an optimized fracture toughness specimen 5. The acquisition of manufacturing technique for the fracture toughness test specimen at the hot cell 6. The acquisition of testing procedures and analysis technique for the fracture toughness test (Multiple specimen method, DCPD method, Load ratio method)

Improving Fracture Toughness of Epoxy Nanocomposites by Silica Nanoparticles

Directory of Open Access Journals (Sweden)

Seyed Reza Akherati Sany

2017-04-01

Full Text Available An epoxy resin was modified by silica nanoparticles and cured with an anhydride. The particles with different batches of 12, 20, and 40 nm sizes were each distributed into the epoxy resin ultrasonically. Electron microscopy images showed that the silica particles were well dispersed throughout the resin. Tensile test results showed that Young’s modulus and tensile strength increased with the volume fraction and surface area of the silica particles. The simultaneous use of two average sizes of 20 and 40 nm diameter silica particles still increased these mechanical properties but other combinations of silica particles were unsuccessful. A three-point bending test on each pre-cracked specimen was performed to measure the mode I fracture toughness energy. The fracture energy increased from 283 J/m2 for the unmodified epoxy to about 740 J/m2 for the epoxy with 4.5 wt% of 12 nm diameter silica nanoparticles. The fracture energy of smaller particles was greater because of their higher surface to volume ratio. The fracture energy results showed also that the combined nanoparticles has a synergic effect on the fracture toughness of nanocomposites. Simultaneous use of 10 and 20 nm particles increased the fracture energy to about 770 J/m2. Finally, crack-opening displacement was calculated and found to be in the range of several micrometers which was much larger than the sizes of particles studied. Thus, the toughening mechanisms of crack pinning and crack deflection have a negligible effect on improvement of toughness, nevertheless, the plastic deformation and plastic void growth are dominant mechanisms in epoxy toughening by nanoparticles.

Hot ductility and fracture mechanisms of a structural steel

International Nuclear Information System (INIS)

Calvo, J.; Cabrera, J. M.; Prado, J. M.

2006-01-01

The hot ductility of a structural steel produced from scrap recycling has been studied to determine the origin of the transverse cracks in the corners that appeared in some billets. Samples extracted both from a billet with transverse cracks and from a billet with no external damage were tested. To evaluate the influence of residual elements and inclusions, the steel was compared to another one impurity free. Reduction in area of the samples tensile tested to the fracture was taken as a measure of the hot ductility. The tests were carried out at temperatures ranging from 1000 degree centigree to 650 degree centigree and at a strain rate of 1.10-3 s-1. The fracture surfaces of the tested samples were observed by scanning electron microscopy in order to determine the embrittling mechanisms that could be acting. The steel with residuals and impurities exhibited lower ductility values for a wider temperature range than the clean steel. The embrittling mechanisms also changed as compared to the impurity free steel. (Author)

Fracture toughness determination in steam generator tubes

International Nuclear Information System (INIS)

Bergant M; Yawny, A; Perez Ipina, J

2012-01-01

The assessment of the structural integrity of steam generator tubes in nuclear power plants deserved increasing attention in the last years due to the negative impact related to their failures. In this context, elastic plastic fracture mechanics (EPFM) methodology appears as a potential tool for the analysis. The application of EPFM requires, necessarily, knowledge of two aspects, i.e., the driving force estimation in terms of an elastic plastic toughness parameter (e.g., J) and the experimental measurement of the fracture toughness of the material (e.g., the material J-resistance curve). The present work describes the development of a non standardized experimental technique aimed to determine J-resistance curves for steam generator tubes with circumferential through wall cracks. The tubes were made of Incoloy 800 (Ni: 30.0-35.0; Cr: 19.0-23.0; Fe: 35.5 min, % in weight). Due to its austenitic microstructure, this alloy shows very high toughness and is widely used in applications where a good corrosion resistance in aqueous environment or an excellent oxidation resistance in high temperature environment is required. Finally, a procedure for the structural integrity analysis of steam generator tubes with crack-like defects, based on a FAD diagram (Failure Assessment Diagram), is briefly described (author)

A study on the ductile fracture of a surface crack, 1

International Nuclear Information System (INIS)

Kikuchi, Masanori; Nishio, Tamaki; Yano, Kazunori; Machida, Kenji; Miyamoto, Hiroshi

1988-01-01

Ductile fracture of surface crack is studied experimentally and numerically. At first, fatigue pre-crack is introduced, and the aspect ratios of the growing fatigue crack are measured. Then the ductile fracture test is carried out and the distributions of SZW and Δa are measured. It is noted that Δa is largest where φ, the angle from surface, is nearly 30deg. J integral distribution is evaluated by the finite element method, and it is shown that the J value is also the largest where φ is nearly 30deg. (author)

Fracture mechanics behaviour of neutron irradiated Alloy A-286

International Nuclear Information System (INIS)

Mills, W.J.; James, L.A.

The effect of fast-neutron irradiation on the fatigue-crack propagation and fracture toughness behaviour of Alloy A-286 was characterized using fracture mechanics techniques. The fracture toughness was found to decrease continuously with increasing irradiation damage at both 24 deg. C and 427 deg. C. In the unirradiated and low fluence conditions, specimens displayed appreciable plasticity prior to fracture, and equivalent Ksub(Ic) values were determined from Jsub(Ic) fracture toughness results. At high irradiation exposure levels, specimens exhibited a brittle Ksub(Ic) fracture mode. The 427 deg. C fracture toughness fell from 129 MPa√m in the unirradiated condition to 35 MPa√m at an exposure of 16.2 dpa (total fluence of 5.2x10 22 n/cm 2 ). Room temperature fracture toughness values were consistently 40 to 60 percent higher than the 427 deg. C values. Electron fractography revealed that the reduction in fracture resistance was attributed to a fracture mechanism transition from ductile microvoid coalescence to channel fracture. Fatigue-crack propagation tests were conducted at 427 deg. C on specimens irradiated at 2.4 dpa and 16.2 dpa. Crack growth rates at the lower exposure level were comparable to those in unirradiated material, while those at the higher exposure were slightly higher than in unirradiated material. (author)

Interpretation of toughness tests performed on A533, grade B steel in the transition regime. Modelling and numerical analysis; Interpretation des essais de tenacite de l`acier A533, grade B dans le domaine de la transition fragile-ductile. Simulation numerique et modelisation

Energy Technology Data Exchange (ETDEWEB)

Eripret, C.

1994-01-01

Modelling the fracture behaviour of pressure vessel steels is of major importance for related structural integrity assessments. It is essential to understand how the micromechanisms control the transition between ductile and brittle fracture for predicting geometry effects on transition temperature. To meet this goal, a model has been developed at EDF/R and DD in the framework of local approach to fracture. Its experimental validation has been achieved by analysing toughness tests performed by AEA Technology for a pressure vessel steel in the transition regime. This large data base has evidenced the specimen thickness effects on toughness properties of the material, as well as influence of prior ductile crack growth. Predictions of the model have been compared with experiments, which shows that the transition curve K{sub 1C} = f (T) can be drawn from model predictions and compared with the RCCM or ASME design curve. Substantial safety margins have been exhibited. They are greater for thin specimens (10 mm) than for thicker specimens (230 mm). However, the transition curve in the upper transition region is still underestimated by the model (for temperatures higher than RTNDT + 50 deg C). Improvement should be made to account for important plasticity development and significant crack growth. (author). 30 figs., 10 tabs., 12 refs.

Influence of hydrogen content on fracture toughness of CWSR Zr-2.5Nb pressure tube alloy

Science.gov (United States)

Singh, R. N.; Bind, A. K.; Srinivasan, N. S.; Ståhle, P.

2013-01-01

In this work, influence of hydrogen and temperature on the fracture toughness parameters of unirradiated, cold worked and stress relieved (CWSR) Zr-2.5Nb pressure tube alloys used in Indian Pressurized Heavy Water Reactor is reported. The fracture toughness tests were carried out using 17 mm width curved compact tension specimens machined from gaseously hydrogen charged tube-sections. Metallography of the samples revealed that hydrides were predominantly oriented along axial-circumferential plane of the tube. Fracture toughness tests were carried out in the temperature range of 30-300 °C as per ASTM standard E-1820-06, with the crack length measured using direct current potential drop (DCPD) technique. The fracture toughness parameters (JQ, JMax and dJ/da), were determined. The critical crack length (CCL) for catastrophic failure was determined using a numerical method. It was observed that for a given test temperature, the fracture toughness parameters representing crack initiation (JQ) and crack propagation (JMax, and dJ/da) is practically unaffected by hydrogen content. Also, for given hydrogen content, all the aforementioned fracture toughness parameters increased with temperature to a saturation value.

Development of Fracture Toughness Evaluation Method for Composite Materials by Non-Destructive Testing Method

International Nuclear Information System (INIS)

Lee, Y. T.; Kim, K. S.

1998-01-01

Fracture process of continuous fiber reinforced composites is very complex because various fracture mechanisms such as matrix cracking, debonding, delamination and fiber breaking occur simultaneously during crack growth. If fibers cause crack bridging during crack growth, the stable crack growth and unstable crack growth appear repeatedly. Therefore, it is very difficult to exactly determine tile starting point of crack growth and the fracture toughness at the critical crack length in composites. In this research, fracture toughness test for CFRP was accomplished by using acoustic emission(AE) and recording of tile fracture process in real time by video-microscope. The starting point of crack growth, pop-in point and the point of unstable crack growth can be exactly determined. Each fracture mechanism can be classified by analyzing the fracture process through AE and video-microscope. The more reliable method is the fracture toughness measurement of composite materials was proposed by using the combination of R-curve method, AE and video microscope

Mechanical properties of ductile cast iron and cast steel for intermediate level waste transport containers

International Nuclear Information System (INIS)

Gray, I.L.S.; Sievwright, R.W.T.; Egid, B.; Ajayi, F.; Donelan, P.

1994-01-01

UK Nirex Ltd is developing Type B re-usable shielded transport containers (RSTCs) in a range of shielding thicknesses to transport intermediate level radioactive waste (ILW) to a deep repository. The designs are of an essentially monolithic construction and rely principally on the plastic flow of their material to absorb the energies involved in impact events. Nirex has investigated the feasibility of manufacturing the RSTCs from ductile cast iron (DCI) or cast steel instead of from forgings, since this would bring advantages of reduced manufacturing time and costs. However, cast materials are perceived to lack toughness and ductility and it is necessary to show that sufficient fracture toughness can be obtained to preclude brittle failure modes, particularly at low temperatures. The mechanical testing carried out as part of that programme is described. It shows how the measured properties have been used to demonstrate avoidance of brittle fracture and provide input to computer modelling of the drop tests. (author)

Strain rate effects on fracture behavior of Austempered Ductile Irons

Science.gov (United States)

Ruggiero, Andrew; Bonora, Nicola; Gentile, Domenico; Iannitti, Gianluca; Testa, Gabriel; Hörnqvist Colliander, Magnus; Masaggia, Stefano; Vettore, Federico

2017-06-01

Austempered Ductile Irons (ADIs), combining high strength, good ductility and low density, are candidates to be a suitable alternative to high-strength steels. Nevertheless, the concern about a low ductility under dynamic loads often leads designers to exclude cast irons for structural applications. However, results from dynamic tensile tests contradict this perception showing larger failure strain with respect to quasistatic data. The fracture behaviour of ADIs depends on damage mechanisms occurring in the spheroids of graphite, in the matrix and at their interface, with the matrix (ausferrite) consisting of acicular ferrite in carbon-enriched austenite. Here, a detailed microstructural analysis was performed on the ADI 1050-6 deformed under different conditions of strain rates, temperatures, and states of stress. Beside the smooth specimens used for uniaxial tensile tests, round notched bars to evaluate the ductility reduction with increasing stress triaxiality and tophat geometries to evaluate the propensity to shear localization and the associated microstructural alterations were tested. The aim of the work is to link the mechanical and fracture behavior of ADIs to the load condition through the microstructural modifications that occur for the corresponding deformation path.

Microstructure and toughness of structural steels

International Nuclear Information System (INIS)

Chipperfield, C.G.; Knott, J.F.

1975-01-01

The effects of notch acuity, inclusion content, and strength level on the toughness of a variety of ductile steels have been investigated in fully plastic single edge notched bend testpieces. Results for specimens containing fatigue precracks and sharp notches indicate that accurate predictions of a material's resistance to the initiation of fibrous fracture ahead of a fatigue crack may be inferred from tests on notched testpieces and from a knowledge of the microstructure of the material; an experimental procedure has been proposed whereby this may be achieved for quality control and material evaluation purposes. The spacing of optically visible inclusions is found essentially to define both the unit of ductile crack extension and, for low-strength steels, the limiting lateral dimensions of the high-strain field ahead of the crack tip. As a consequence, the notch-tip ductility is found to be invariant with the changes in notch acuity for sharp stress concentrators. The effect of increasing the purity and/or strength level is to alter the mechanism of fibrous fracture from one involving void growth and coalescence to one of predominantly shear character. (author)

Prediction of fracture initiation in square cup drawing of DP980 using an anisotropic ductile fracture criterion

Science.gov (United States)

Park, N.; Huh, H.; Yoon, J. W.

2017-09-01

This paper deals with the prediction of fracture initiation in square cup drawing of DP980 steel sheet with the thickness of 1.2 mm. In an attempt to consider the influence of material anisotropy on the fracture initiation, an uncoupled anisotropic ductile fracture criterion is developed based on the Lou—Huh ductile fracture criterion. Tensile tests are carried out at different loading directions of 0°, 45°, and 90° to the rolling direction of the sheet using various specimen geometries including pure shear, dog-bone, and flat grooved specimens so as to calibrate the parameters of the proposed fracture criterion. Equivalent plastic strain distribution on the specimen surface is computed using Digital Image Correlation (DIC) method until surface crack initiates. The proposed fracture criterion is implemented into the commercial finite element code ABAQUS/Explicit by developing the Vectorized User-defined MATerial (VUMAT) subroutine which features the non-associated flow rule. Simulation results of the square cup drawing test clearly show that the proposed fracture criterion is capable of predicting the fracture initiation with sufficient accuracy considering the material anisotropy.

The toughness of cold worked 316 stainless steel at 20 degrees C

Energy Technology Data Exchange (ETDEWEB)

Chipperfield, C G [UKAEA, RNPDL, Risley (United Kingdom)

1977-07-01

General Yielding Fracture Mechanics Concepts have been used to evaluate and compare thickness effects, J-integral estimation procedures and methods of crack detection in three point bend test pieces of prestrained 316 stainless steel. The results suggest that no thickness effects will exist in irradiated test pieces so long as the failure mode is one of ductile fracture. The choice of toughness parameter, whether fracture initiation be characterised in terms of the contour integral J or Crack Opening Displacement, appears to be relatively unimportant since both criteria appear to predict critical defect sizes of similar magnitude. Suitable crack monitoring procedures have been evaluated for subsequent irradiated tests, and it would appear that a direct current potential drop technique is the most sensitive for a given specimen geometry and toughness level. (author)

Heat-treatment and heat-to-heat variations in the fracture toughness of Alloy 718

International Nuclear Information System (INIS)

Mills, W.J.

1981-07-01

The effect of heat-treatment and heat-to-heat variations on the J Ic fracture toughness response of Alloy 718 was examined at room and elevated temperatures using the multiple-specimen R-curve technique. Six heats of alloy 718 were tested in the conventional and modified heat-treated conditions. The fracture toughness response for the modified superalloy was found to be superior to that exhibited by the conventional material. Heat-to-heat variations in the J Ic response of Alloy 718 were observed in both heat-treated conditions; the modified treatment exhibited much larger variability. The J Ic and corresponding K Ic fracture toughness values were analyzed statistically to establish minimum expected toughness, values for use in design and safety analyses. 26 refs., 10 figs., 9 tabs

A proposed standard round compact specimen for plane strain fracture toughness testing

Science.gov (United States)

Underwood, J. H.; Newman, J. C., Jr.; Seeley, R. R.

1980-01-01

A round, disk-shaped specimen is proposed as a standard test specimen for addition to ASTM Test for Plane-Strain Fracture Toughness of Metallic Materials (E 399-78A). The specimen is diametrically cracked, and loaded in the same way as the existing standard compact specimen. Tests and analyses were performed to verify that the proposed round compact specimen and associated stress intensity factor K solution are appropriate for a standard plane strain fracture toughness test. The use of the round compact specimen for other fracture tests is described.

Fracture toughness of yttria-stabilized zirconia sintered in conventional and microwave ovens.

Science.gov (United States)

Marinis, Aristotelis; Aquilino, Steven A; Lund, Peter S; Gratton, David G; Stanford, Clark M; Diaz-Arnold, Ana M; Qian, Fang

2013-03-01

The fabrication of zirconium dioxide (ZrO2) dental prosthetic substructures requires an extended sintering process (8 to 10 hours) in a conventional oven. Microwave sintering is a shorter process (2 hours) than conventional sintering. The purpose of this study was to compare the fracture toughness of 3 mol % Y2O3-stabilized ZrO2 sintered in a conventional or microwave oven. Partially sintered ZrO2 specimens from 3 manufacturers, KaVo, Lava 3M, and Crystal HS were milled (KaVo Everest engine) and randomly divided into 2 groups: conventional sintering and microwave sintering (n=16 per group). The specimens were sintered according to the manufacturers' recommendations and stored in artificial saliva for 10 days. Fracture toughness was determined by using a 4-point bend test, and load to fracture was recorded. Mean fracture toughness for each material was calculated. A 2-way ANOVA followed by the Tukey HDS post hoc test was used to assess the significance of sintering and material effects on fracture toughness, including an interaction between the 2 factors (α=.05). The 2-way ANOVA suggested a significant main effect for ZrO2 manufacturer (P.05). The main effect of the sintering process (Conventional [5.30 MPa·m(1/2) ±1.00] or Microwave [5.36 MPa·m(1/2) ±0.92]) was not significant (P=.76), and there was no interaction between sintering and ZrO2 manufacturer (P=.91). Based on the results of this study, no statistically significant difference was observed in the fracture toughness of ZrO2 sintered in microwave or conventional ovens. Copyright © 2013 The Editorial Council of the Journal of Prosthetic Dentistry. Published by Mosby, Inc. All rights reserved.

A multi-scale correlative investigation of ductile fracture

International Nuclear Information System (INIS)

Daly, M.; Burnett, T.L.; Pickering, E.J.; Tuck, O.C.G.; Léonard, F.; Kelley, R.; Withers, P.J.; Sherry, A.H.

2017-01-01

The use of novel multi-scale correlative methods, which involve the coordinated characterisation of matter across a range of length scales, are becoming of increasing value to materials scientists. Here, we describe for the first time how a multi-scale correlative approach can be used to investigate the nature of ductile fracture in metals. Specimens of a nuclear pressure vessel steel, SA508 Grade 3, are examined following ductile fracture using medium and high-resolution 3D X-ray computed tomography (CT) analyses, and a site-specific analysis using a dual beam plasma focused ion beam scanning electron microscope (PFIB-SEM). The methods are employed sequentially to characterise damage by void nucleation and growth in one volume of interest, allowing for the imaging of voids that ranged in size from less than 100 nm to over 100 μm. This enables the examination of voids initiated at carbide particles to be detected, as well as the large voids initiated at inclusions. We demonstrate that this multi-scale correlative approach is a powerful tool, which not only enhances our understanding of ductile failure through detailed characterisation of microstructure, but also provides quantitative information about the size, volume fractions and spatial distributions of voids that can be used to inform models of failure. It is found that the vast majority of large voids nucleated at MnS inclusions, and that the volume of a void varied according to the volume of its initiating inclusion raised to the power 3/2. The most severe voiding was concentrated within 500 μm of the fracture surface, but measurable damage was found to extend to a depth of at least 3 mm. Microvoids associated with carbides (carbide-initiated voids) were found to be concentrated around larger inclusion-initiated voids at depths of at least 400 μm. Methods for quantifying X-ray CT void data are discussed, and a procedure for using this data to calibrate parameters in the Gurson-Tvergaard Needleman (GTN

Multiscale modeling of ductile failure in metallic alloys

Science.gov (United States)

Pardoen, Thomas; Scheyvaerts, Florence; Simar, Aude; Tekoğlu, Cihan; Onck, Patrick R.

2010-04-01

Micromechanical models for ductile failure have been developed in the 1970s and 1980s essentially to address cracking in structural applications and complement the fracture mechanics approach. Later, this approach has become attractive for physical metallurgists interested by the prediction of failure during forming operations and as a guide for the design of more ductile and/or high-toughness microstructures. Nowadays, a realistic treatment of damage evolution in complex metallic microstructures is becoming feasible when sufficiently sophisticated constitutive laws are used within the context of a multilevel modelling strategy. The current understanding and the state of the art models for the nucleation, growth and coalescence of voids are reviewed with a focus on the underlying physics. Considerations are made about the introduction of the different length scales associated with the microstructure and damage process. Two applications of the methodology are then described to illustrate the potential of the current models. The first application concerns the competition between intergranular and transgranular ductile fracture in aluminum alloys involving soft precipitate free zones along the grain boundaries. The second application concerns the modeling of ductile failure in friction stir welded joints, a problem which also involves soft and hard zones, albeit at a larger scale.

Prediction of forming limit in hydro-mechanical deep drawing of steel sheets using ductile fracture criterion

Science.gov (United States)

Oh, S.-T.; Chang, H.-J.; Oh, K. H.; Han, H. N.

2006-04-01

It has been observed that the forming limit curve at fracture (FLCF) of steel sheets, with a relatively higher ductility limit have linear shapes, similar to those of a bulk forming process. In contrast, the FLCF of sheets with a relatively lower ductility limit have rather complex shapes approaching the forming limit curve at neck (FLCN) towards the equi-biaxial strain paths. In this study, the FLCFs of steel sheets were measured and compared with the fracture strains predicted from specific ductile fracture criteria, including a criterion suggested by the authors, which can accurately describe FLCFs with both linear and complex shapes. To predict the forming limit for hydro-mechanical deep drawing of steel sheets, the ductile fracture criteria were integrated into a finite element simulation. The simulation, results based on the criterion suggested by authors accurately predicted the experimetal, fracture limits of steel sheets for the hydro-mechanical deep drawing process.

Effect of Static-Dynamic Coupling Loading on Fracture Toughness and Failure Characteristics in Marble

Directory of Open Access Journals (Sweden)

Z. Q. Yin

2014-03-01

Full Text Available Fracture experiments in a notched semi-circular bend configuration were conducted to test the dynamic fracture toughness of a marble under static-dynamic coupling load using a modified split Hopkinson pressure bar. The fracture process of the specimen was monitored using a high speed (HS camera. Based on digital image correlation (DIC and strain gauges, the full-field strain fields and time-to-fracture of the marble were measured under static-dynamic coupling load. Experimental results show that dynamic fracture toughness was well determined, and the HS-DIC technique provides reliable full-field strain fields in the specimens under static-dynamic coupling loads. The failure characteristics of the marble under external impact were affected obviously by pre-compression stress. Increase of axial pre-compression stress was helpful to improve the crack propagation velocity, and dynamic crack initiation toughness was decreased.

On the influence of microscale inertia on dynamic ductile crack extension

Science.gov (United States)

Jacques, N.; Mercier, S.; Molinari, A.

2012-08-01

The present paper is devoted to the modelling of damage by micro-voiding in ductile solids under dynamic loading conditions. Using a dynamic homogenization procedure, a constitutive damage model accounting for inertial effects due to void growth (microscale inertia or micro-inertia) has been developed. The role played by microscale inertia in dynamic ductile crack growth is investigated with the use of the proposed micromechanical modelling. It is found that micro-inertia has a significant influence on the fracture behaviour. Micro-inertia limits the velocity at which cracks propagate. It also contributes to increase the apparent dynamic toughness of the material.

Fracture toughness of silicon nitride thin films of different thicknesses as measured by bulge tests

International Nuclear Information System (INIS)

Merle, B.; Goeken, M.

2011-01-01

A bulge test setup was used to determine the fracture toughness of amorphous low-pressure chemical vapor deposited (LPCVD) silicon nitride films with various thicknesses in the range 40-108 nm. A crack-like slit was milled in the center of each free-standing film with a focused ion beam, and the membrane was deformed in the bulge test until failure occurred. The fracture toughness K IC was calculated from the pre-crack length and the stress at failure. It is shown that the membrane is in a transition state between pure plane-stress and plane-strain which, however, had a negligible influence on the measurement of the fracture toughness, because of the high brittleness of silicon nitride and its low Young's modulus over yield strength ratio. The fracture toughness K IC was found to be constant at 6.3 ± 0.4 MPa m 1/2 over the whole thickness range studied, which compares well with bulk values. This means that the fracture toughness, like the Young's modulus, is a size-independent quantity for LPCVD silicon nitride. This presumably holds true for all amorphous brittle ceramic materials.

Effect of Thermal Aging and Test Temperatures on Fracture Toughness of SS 316(N) Welds

Science.gov (United States)

Dutt, B. Shashank; Babu, M. Nani; Shanthi, G.; Moitra, A.; Sasikala, G.

2018-03-01

The effect of thermal aging and test temperatures on fracture toughness (J 0.2) of SS 316(N) weld material has been studied based on J-R curve evaluations. The aging of the welds was carried out at temperatures 370, 475 and 550 °C and for durations varying from 1000 to 20,000 h. The fracture toughness (J-R curve) tests were carried out at 380 and 550 °C for specimens after all aging conditions, including as-weld condition. The initiation fracture toughness (J 0.2) of the SS 316(N) weld material has shown degradation after 20,000-h aging durations and is reflected in all the test temperatures and aging temperatures. The fracture toughness after different aging conditions and test temperatures, including as-weld condition, was higher than the minimum specified value for this class of welds.

Effect of sized and specimen geometry on the initiation and propagation of the ductile fracture

International Nuclear Information System (INIS)

Frund, J.M.; Marini, B.; Bethmont, M.

1994-02-01

Strength to the fracture of the pipe in PWR has to be justified with mechanical analyses. These tests are based on the strength to ductile fracture of steels which are tested in lab. The values of resistance to fracture are obtained through tensile tests on CT specimens (determination of J-R curves). The purpose of this study is to justify the sizes of the specimens which have to be used to characterize the strength to ductile fracture of steel in secondary pipes. Tests were conducted on 0,5T-CT, 1T-CT and 2T-CT specimens. Two materials with different suffer contents were studied. The test results show that the JO,2 values gotten from the different specimens are similar. But the strength to ductile fracture in 2T-CT specimens in lower than the one measured in 0,5t-CT and 1T-CT specimens. The surface of fracture of the different specimens displays splits perpendicular to the notch and parallel to the sheet surface. These splits are produced by the separation of the manganese sulfur inclusions. The effect notes on the J-R curves seems to be relevant to these splits. The reason why these splits might be responsible for a decrease of the tearing modulus are not clearly defined up to this point. The results which have been published show the importance of the geometry effects (presence or not of lateral notches...) and the loading mode on the strength to ductile fracture. We note that the curves determined from tests on CT specimens are conservative. A few preliminary studies showed that the geometry effects on resistance to fracture can be studied and explained by using local approach methods. The Rousselier modeling is useful to explain the behaviour of ferritic steels in ductile fracture. (authors). 20 refs., 7 figs., 5 tabs

Influence of interface properties on fracture behaviour of concrete

Indian Academy of Sciences (India)

Interface; concrete; bond strength; fracture toughness; stiffness; ductility. 1. Introduction .... behaviour of concrete using sandwich, and direct rock-mortar compact specimens under mode I and mode II ... pulse velocity technique. 4.2 Geometry of ...

Tensile toughness test and high temperature fracture analysis of thermal barrier coatings

International Nuclear Information System (INIS)

Qian, G.; Nakamura, T.; Berndt, C.C.; Leigh, S.H.

1997-01-01

In this paper, an effective fracture toughness test which uses interface fracture mechanics theory is introduced. This method is ideally suited for determining fracture resistance of multilayered thermal barrier coatings (TBCs) consisting of ceramic and bond layers and, unlike other fracture experiments, requires minimal set-up over a simple tensile adhesion test. Furthermore, while other test methods usually use edge cracked specimens, the present test models a crack embedded within the coatings, which is more consistent with actual TBCs where failure initiates from internal voids or defects. The results of combined computational and experimental analysis show that any defects located within the ceramic coating can significantly weaken a TBC, whereas the debonding resistances of the bond coating and its interfaces are found to be much higher. In a separate analysis, the authors have studied fracture behavior of TBCs subjected to thermal loading in a high temperature environment. The computed fracture parameters reveal that when the embedded crack size is on order of the coating thickness, the fracture driving force is comparable to the fracture resistance of the coating found in the toughness test. In addition, the major driving force for fracture derives from the thermal insulating effect across the crack faces rather than the mismatch in the coefficients of thermal expansion. The authors have also investigated the effects of functionally graded material (FGM) within TBCs and found its influences on the fracture parameters to be small. This result implies that the FGM may not contribute toward enhancing the fracture toughness of the TBCs considered here

Master curve characterization of the fracture toughness behavior in SA508 Gr.4N low alloy steels

Energy Technology Data Exchange (ETDEWEB)

Lee, Ki-Hyoung, E-mail: shirimp@kaist.ac.k [Department of Materials Science and Engineering, KAIST, Daejeon 305-701 (Korea, Republic of); Kim, Min-Chul; Lee, Bong-Sang [Nuclear Materials Research Division, KAERI, Daejeon 305-353 (Korea, Republic of); Wee, Dang-Moon [Department of Materials Science and Engineering, KAIST, Daejeon 305-701 (Korea, Republic of)

2010-08-15

The fracture toughness properties of the tempered martensitic SA508 Gr.4N Ni-Mo-Cr low alloy steel for reactor pressure vessels were investigated by using the master curve concept. These results were compared to those of the bainitic SA508 Gr.3 Mn-Mo-Ni low alloy steel, which is a commercial RPV material. The fracture toughness tests were conducted by 3-point bending with pre-cracked charpy (PCVN) specimens according to the ASTM E1921-09c standard method. The temperature dependency of the fracture toughness was steeper than those predicted by the standard master curve, while the bainitic SA508 Gr.3 steel fitted well with the standard prediction. In order to properly evaluate the fracture toughness of the Gr.4N steels, the exponential coefficient of the master curve equation was changed and the modified curve was applied to the fracture toughness test results of model alloys that have various chemical compositions. It was found that the modified curve provided a better description for the overall fracture toughness behavior and adequate T{sub 0} determination for the tempered martensitic SA508 Gr.4N steels.

Development of fracture toughness test method for nuclear grade graphite

Energy Technology Data Exchange (ETDEWEB)

Chang, C. H.; Lee, J. S.; Cho, H. C.; Kim, D. J.; Lee, D. J. [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of)

2006-02-15

Because of its high strength and stability at very high temperature, as well as very low thermal neutron absorption cross-section, graphite has been widely used as a structural material in Gas Cooled Reactors (GCR). Recently, many countries are developing the Very High Temperature gas cooled Reactor (VHTR) because of the potentials of hydrogen production, as well as its safety and viable economics. In VHTR, helium gas serves as the primary coolant. Graphite will be used as a reflector, moderator and core structural materials. The life time of graphite is determined from dimensional changes due to neutron irradiation, which closely relates to the changes of crystal structure. The changes of both lattice parameter and crystallite size can be easily measured by X-ray diffraction method. However, due to high cost and long time of neutron irradiation test, ion irradiation test is being performed instead in KAERI. Therefore, it is essential to develop the technique for measurement of ion irradiation damage of nuclear graphite. Fracture toughness of nuclear grade graphite is one of the key properties in the design and development of VHTR. It is important not only to evaluate the various properties of candidate graphite but also to assess the integrity of nuclear grade graphite during operation. Although fracture toughness tests on graphite have been performed in many laboratories, there have been wide variations in values of the calculated fracture toughness, due to the differences in the geometry of specimens and test conditions. Hence, standard test method for nuclear graphite is required to obtain the reliable fracture toughness values. Crack growth behavior of nuclear grade graphite shows rising R-curve which means the increase in crack growth resistance as the crack length increases. Crack bridging and microcracking have been proposed to be the dominant mechanisms of rising R-curve behavior. In this paper, the technique to measure the changes of crystallite size and

Aspects of the Fracture Toughness of Carbon Nanotube Modified Epoxy Polymer Composites

Science.gov (United States)

Mirjalili, Vahid

Epoxy resins used in fibre reinforced composites exhibit a brittle fracture behaviour, because they show no sign of damage prior to a catastrophic failure. Rubbery materials and micro-particles have been added to epoxy resins to improve their fracture toughness, which reduces strength and elastic properties. In this research, carbon nanotubes (CNTs) are investigated as a potential toughening agent for epoxy resins and carbon fibre reinforced composites, which can also enhance strength and elastic properties. More specifically, the toughening mechanisms of CNTs are investigated theoretically and experimentally. The effect of aligned and randomly oriented carbon nanotubes (CNTs) on the fracture toughness of polymers was modelled using Elastic Plastic Fracture Mechanics. Toughening from CNT pull-out and rupture were considered, depending on the CNTs critical length. The model was used to identify the effect of CNTs geometrical and mechanical properties on the fracture toughness of CNT-modified epoxies. The modelling results showed that a uniform dispersion and alignment of a high volume fraction of CNTs normal to the crack growth plane would lead to the maximum fracture toughness enhancement. To achieve a uniform dispersion, the effect of processing on the dispersion of single walled and multi walled CNTs in epoxy resins was investigated. An instrumented optical microscope with a hot stage was used to quantify the evolution of the CNT dispersion during cure. The results showed that the reduction of the resin viscosity at temperatures greater than 100 °C caused an irreversible re-agglomeration of the CNTs in the matrix. The dispersion quality was then directly correlated to the fracture toughness of the modified resin. It was shown that the fine tuning of the ratio of epoxy resin, curing agent and CNT content was paramount to the improvement of the base resin fracture toughness. For the epoxy resin (MY0510 from Hexcel), an improvement of 38% was achieved with 0.3 wt

Effect of microstructure on the fracture toughness of ferrite-martensite-bainite steels

International Nuclear Information System (INIS)

Byun, Thak Sang; Kim, In Sup

1988-01-01

The effect of microstructure on the fracture toughness of ferrite-martensite -bainite steels was investigated with Fe-0.11C-1.64Mn-0.78Si composition. One inch compact tension specimens (1T-CTSs) were machined from hot rolled plates. The microstructure of ferrite-martensite-bainite was introduced to the specimens by the heat treatment of intercritical annealing at 800deg C and isothermal holding at 350deg C. Holding at 350deg C increased volume fraction of bainite, while decreased that of martensite, and refined martensite particles. Single specimen unloading compliance method was used in fracture test to obtain J-resistance (J-R) curve and to determine the fracture toughness(J IC ). Introduction of bainite to the ferrite-martensite steel improved the fracture toughness due to the deformation of bainite which relaxed the stress concentration on the interface of ferrite and martensite. Observation of fracto-graphs through the scanning electron microscope(SEM) identified the fracture mechanism of ferrite-martensite-bainite steels as dimple nucleation and crack growth by decohesion of ferrite matrix and second phase particles and by microvoid coales cence. (Author)

Fracture toughness of irradiated Zr-2.5Nb pressure tube from Indian PHWR

Science.gov (United States)

Shah, Priti Kotak; Dubey, J. S.; Shriwastaw, R. S.; Dhotre, M. P.; Bhandekar, A.; Pandit, K. M.; Anantharaman, S.; Singh, R. N.; Chakravartty, J. K.

2015-03-01

Fracture toughness of irradiated Zr-2.5Nb alloy pressure tube, fabricated by the cold pilgering and stress relieving route, was evaluated using disk compact tension type specimens. These specimens were punched out from the irradiated pressure tube (S-07), which was in service for about 8 effective full power years of reactor operation in the Kakrapar Atomic Power Station-2 (KAPS-2). The tests were carried out remotely inside a lead shielded enclosure. Crack growth during the test was measured using the direct current potential drop technique. The irradiated pressure tube showed low fracture toughness at 25 °C. The fracture toughness increased with increase in temperature up to 250 °C but was practically unaffected with further increase in temperature up to 300 °C. This paper discusses the fracture behavior of irradiated Indian pressure tube material and compares it with other data available.

The significance of crack-resistance curves to the mixed-mode fracture toughness of human cortical bone

Energy Technology Data Exchange (ETDEWEB)

Zimmermann, Elizabeth A.; Launey, Maximilien E.; Ritchie, Robert O.

2010-03-25

The majority of fracture mechanics studies on the toughness of bone have been performed under tensile loading. However, it has recently been shown that the toughness of human cortical bone in the transverse (breaking) orientation is actually much lower in shear (mode II) than in tension (mode I); a fact that is physiologically relevant as in vivo bone is invariably loaded multiaxially. Since bone is a material that derives its fracture resistance primarily during crack growth through extrinsic toughening mechanisms, such as crack deflection and bridging, evaluation of its toughness is best achieved through measurements of the crack-resistance or R-curve, which describes the fracture toughness as a function of crack extension. Accordingly, in this study, we attempt to measure for the first time the R-curve fracture toughness of human cortical bone under physiologically relevant mixed-mode loading conditions. We show that the resulting mixed-mode (mode I + II) toughness depends strongly on the crack trajectory and is the result of the competition between the paths of maximum mechanical driving force and 'weakest' microstructural resistance.

Fracture toughness of irradiated wrought and cast austenitic stainless steels in BWR environment

International Nuclear Information System (INIS)

Chopra, O.K.; Gruber, E.E.; Shack, W.J.

2007-01-01

Experimental data are presented on the fracture toughness of wrought and cast austenitic stainless steels (SSs) that were irradiated to a fluence of ∼ 1.5 x 10 21 n/cm 2 (E > 1 MeV) * (∼ 2.3 dpa) at 296-305 o C. To evaluate the possible effects of test environment and crack morphology on the fracture toughness of these steels, all tests were conducted in normal-water-chemistry boiling water reactor (BWR) environments at ∼ 289 o C. Companion tests were also conducted in air on the same material for comparison. The fracture toughness J-R curves for SS weld heat-affected-zone materials in BWR water were found to be comparable to those in air. However, the results of tests on sensitized Type 304 SS and thermally aged cast CF-8M steel suggested a possible effect of water environment. The available fracture toughness data on irradiated austenitic SSs were reviewed to assess the potential for radiation embrittlement of reactor-core internal components. The synergistic effects of thermal and radiation embrittlement of cast austenitic SS internal components are also discussed. (author)

Fracture toughness of epoxy/multi-walled carbon nanotube nano-composites under bending and shear loading conditions

International Nuclear Information System (INIS)

Ayatollahi, M.R.; Shadlou, S.; Shokrieh, M.M.

2011-01-01

Research highlights: → Mode I and mode II fracture tests were conducted on epoxy/MWCNT nano-composites. → Addition of MWCNT to epoxy increased both K Ic and K IIc of nano-composites. → The improvement in K IIc was more pronounced than in K Ic . → Mode I and mode II fracture surfaces were studied by scanning electron microscopy. -- Abstract: The effects of multi-walled carbon nanotubes (MWCNTs) on the mechanical properties of epoxy/MWCNT nano-composites were studied with emphasis on fracture toughness under bending and shear loading conditions. Several finite element (FE) analyses were performed to determine appropriate shear loading boundary conditions for a single-edge notch bend specimen (SENB) and an equation was derived for calculating the shear loading fracture toughness from the fracture load. It was seen that the increase in fracture toughness of nano-composite depends on the type of loading. That is to say, the presence of MWCNTs had a greater effect on fracture toughness of nano-composites under shear loading compared with normal loading. To study the fracture mechanisms, several scanning electron microscopy (SEM) pictures were taken from the fracture surfaces. A correlation was found between the characteristics of fracture surface and the mechanical behaviors observed in the fracture tests.

Effects of grain size and test temperature on ductility and fracture behavior of a b-doped Ni/sub 3/Al alloy

International Nuclear Information System (INIS)

Takeyama, M.; Liu, C.T.

1988-01-01

Effect of grain size on ductility and fracture behavior of boron-doped Ni/sub 3/Al(Ni-23Al-0.5Hf, at.%) was studied by tensile tests using a strain rate of 3.3 x 10/sup -3/s/sup -1/ at temperatures to 1000 0 C under a high vacuum of 0 C, the alloy showed essentially ductile transgranular fracture with more than 30% elongation whereas it exhibited ductile grain-boundary fracture in the temperature range from 700 to 800 0 C. In both cases, the ductility was insensitive to grain size. On the other hand, at room temperatures above 800 0 C, the ductility decreased from about 17 to 0% with increasing grain size. The corresponding fracture mode changed from grain-boundary fracture with dynamic recrystallization to brittle grain-boundary fracture. The ductile transgranular fracture at lower temperatures is explained by stress concentration at the intersection of slip bands. The grain-size dependence of ductility is interpreted in terms of stress concentration at the grain boundaries. Finally, it is suggested that the temperature dependence of ductility in this alloy might be related to the thermal behavior of boron segregated to the grain boundaries

Face/core mixed mode debond fracture toughness characterization using the modified TSD test method

DEFF Research Database (Denmark)

Berggreen, Christian; Quispitupa, Amilcar; Costache, Andrei

2014-01-01

The modified tilted sandwich debond (TSD) test method is used to examine face/core debond fracture toughness of sandwich specimens with glass/polyester face sheets and PVC H45 and H100 foam cores over a large range of mode-mixities. The modification was achieved by reinforcing the loaded face sheet....... The fracture process was inspected visually during and after testing. For specimens with H45 core the crack propagated in the core. For specimens with an H100 core, the crack propagated between the resin-rich layer and the face sheet. © The Author(s) 2013 Reprints and permissions: sagepub...... with a steel bar, and fracture testing of the test specimens was conducted over a range of tilt angles. The fracture toughness exhibited mode-mixity phase angle dependence, especially for mode II dominated loadings; although, the fracture toughness remained quite constant for mode I dominated crack loadings...

Micromechanisms of ductile stable crack growth in nuclear pressure vessel steels

Energy Technology Data Exchange (ETDEWEB)

Belcher, W.P.A.; Druce, S.G.

1981-10-01

The objective of this work was to investigate the relationship between the micromechanisms of ductile crack growth, the microstructural constituent phases present in nuclear pressure vessel steel, and the observed fracture behavior as determined by impact and fracture mechanics tests. Results from a microstructural and mechanical property comparison of an A508 Class 3 pressurized water reactor nozzle forging cutout and a 150-mm-thick A533B Class 1 plate are reported. The variation of upper-shelf toughness between the two steels and its orientation sensitivity are discussed on the basis of inclusion and precipitate distributions. Inclusion clusters in A533B, deformed to elongated disks in the rolling plane, have a profound effect on short transverse fracture properties. Data derived using the multi-specimen J-integral method to characterize the initiation of ductile crack extension and resistance to stable crack growth are compared with equivalent Charpy results. Results of the J /SUB R/ -curve analyses indicate (1) that the A533B short transverse crack growth resistance is approximately half that observed from transverse and longitudinal specimen orientations, and (2) that the A508 initiation toughness and resistance to stable crack growth are insensitive to position through the forging wall, and are higher than exhibited by A533B at any orientation in the midthickness position.

Evaluation of Varying Ductile Fracture Criteria for 42CrMo Steel by Compressions at Different Temperatures and Strain Rates

OpenAIRE

Quan, Guo-zheng; Luo, Gui-chang; Mao, An; Liang, Jian-ting; Wu, Dong-sen

2014-01-01

Fracturing by ductile damage occurs quite naturally in metal forming processes, and ductile fracture of strain-softening alloy, here 42CrMo steel, cannot be evaluated through simple procedures such as tension testing. Under these circumstances, it is very significant and economical to find a way to evaluate the ductile fracture criteria (DFC) and identify the relationships between damage evolution and deformation conditions. Under the guidance of the Cockcroft-Latham fracture criteria, an inn...

Fracture toughness versus micro-tensile bond strength testing of adhesive-dentin interfaces.

Science.gov (United States)

De Munck, Jan; Luehrs, Anne-Katrin; Poitevin, André; Van Ende, Annelies; Van Meerbeek, Bart

2013-06-01

To assess interfacial fracture toughness of different adhesive approaches and compare to a standard micro-tensile bond-strength (μTBS) test. Chevron-notched beam fracture toughness (CNB) was measured following a modified ISO 24370 standard. Composite bars with dimensions of 3.0×4.0×25 mm were prepared, with the adhesive-dentin interface in the middle. At the adhesive-dentin interface, a chevron notch was prepared using a 0.15 mm thin diamond blade mounted in a water-cooled diamond saw. Each specimen was loaded until failure in a 4-point bend test setup and the fracture toughness was calculated according to the ISO specifications. Similarly, adhesive-dentin micro-specimens (1.0×1.0×8-10 mm) were stressed in tensile until failure to determine the μTBS. A positive correlation (r(2)=0.64) was observed between CNB and μTBS, which however was only nearly statistically significant, mainly due to the dissimilar outcome of Scotchbond Universal (3M ESPE). While few μTBS specimens failed at the adhesive-dentin interface, almost all CNB specimens failed interfacially at the notch tip. Weibull moduli for interfacial fracture toughness were much higher than for μTBS (3.8-11.5 versus 2.7-4.8, respectively), especially relevant with regard to early failures. Although the ranking of the adhesives on their bonding effectiveness tested using CNB and μTBS corresponded well, the outcome of CNB appeared more reliable and less variable. Fracture toughness measurement is however more laborious and requires specific equipment. The μTBS nevertheless appeared to remain a valid method to assess bonding effectiveness in a versatile way. Copyright © 2013 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

Comparison of Intralaminar and Interlaminar Mode-I Fracture Toughness of Unidirectional IM7/8552 Graphite/Epoxy Composite

Science.gov (United States)

Czabaj, Michael W.; Ratcliffe, James

2012-01-01

The intralaminar and interlaminar mode-I fracture-toughness of a unidirectional IM7/8552 graphite/epoxy composite were measured using compact tension (CT) and double cantilever beam (DCB) test specimens, respectively. Two starter crack geometries were considered for both the CT and DCB specimen configurations. In the first case, starter cracks were produced by 12.5 micron thick, Teflon film inserts. In the second case, considerably sharper starter cracks were produced by fatigue precracking. For each specimen configuration, use of the Teflon film starter cracks resulted in initially unstable crack growth and artificially high initiation fracture-toughness values. Conversely, specimens with fatigue precracks exhibited stable growth onset and lower initiation fracture toughness. For CT and DCB specimens with fatigue precracks, the intralaminar and interlaminar initiation fracture toughnesses were approximately equal. However, during propagation, the CT specimens exhibited more extensive fiber bridging, and rapidly increasing R-curve behavior as compared to the DCB specimens. Observations of initiation and propagation of intralaminar and interlaminar fracture, and the measurements of fracture toughness, were supported by fractographic analysis using scanning electron microscopy.

Acoustic Emission Methodology to Evaluate the Fracture Toughness in Heat Treated AISI D2 Tool Steel

Science.gov (United States)

Mostafavi, Sajad; Fotouhi, Mohamad; Motasemi, Abed; Ahmadi, Mehdi; Sindi, Cevat Teymuri

2012-10-01

In this article, fracture toughness behavior of tool steel was investigated using Acoustic Emission (AE) monitoring. Fracture toughness ( K IC) values of a specific tool steel was determined by applying various approaches based on conventional AE parameters, such as Acoustic Emission Cumulative Count (AECC), Acoustic Emission Energy Rate (AEER), and the combination of mechanical characteristics and AE information called sentry function. The critical fracture toughness values during crack propagation were achieved by means of relationship between the integral of the sentry function and cumulative fracture toughness (KICUM). Specimens were selected from AISI D2 cold-work tool steel and were heat treated at four different tempering conditions (300, 450, 525, and 575 °C). The results achieved through AE approaches were then compared with a methodology proposed by compact specimen testing according to ASTM standard E399. It was concluded that AE information was an efficient method to investigate fracture characteristics.

Multi-scale modeling of ductile failure in metallic alloys

International Nuclear Information System (INIS)

Pardoen, Th.; Scheyvaerts, F.; Simar, A.; Tekoglu, C.; Onck, P.R.

2010-01-01

Micro-mechanical models for ductile failure have been developed in the seventies and eighties essentially to address cracking in structural applications and complement the fracture mechanics approach. Later, this approach has become attractive for physical metallurgists interested by the prediction of failure during forming operations and as a guide for the design of more ductile and/or high-toughness microstructures. Nowadays, a realistic treatment of damage evolution in complex metallic microstructures is becoming feasible when sufficiently sophisticated constitutive laws are used within the context of a multilevel modelling strategy. The current understanding and the state of the art models for the nucleation, growth and coalescence of voids are reviewed with a focus on the underlying physics. Considerations are made about the introduction of the different length scales associated with the microstructure and damage process. Two applications of the methodology are then described to illustrate the potential of the current models. The first application concerns the competition between intergranular and transgranular ductile fracture in aluminum alloys involving soft precipitate free zones along the grain boundaries. The second application concerns the modeling of ductile failure in friction stir welded joints, a problem which also involves soft and hard zones, albeit at a larger scale. (authors)

The fracture toughness of Type 316 steel and weld metal

International Nuclear Information System (INIS)

Picker, C.

This paper describes the results of fracture toughness tests on Type 316 steel and Manual Metal Arc (MMA) weld metal over a range of temperatures from 20 deg. C to 550 deg. C, and includes the effects on toughness of specimen size, post weld heat treatment and thermal ageing. The conclusions reached are that Type 316 steel possesses a superior toughness to the weld metal in the as-welded or stress relieved conditions but the toughness of the steel is degraded to a level similar to that of the weld metal following thermal ageing at temperatures over 600 deg. C. Relatively short term thermal ageing in the temperature range 370 deg. C to 450 deg. C does not appear to affect the toughness of either Type 316 steel or weld metal. (author)

Effect of heat treatment on the elevated temperature tensile and fracture toughness behavior of Alloy 718 weldments

International Nuclear Information System (INIS)

Mills, W.J.

1980-05-01

The effect of heat treatment on the tensile and fracture toughness properties of Alloy 718 weldments was characterized at room temperature and elevated temperatures. The two heat treatments employed during this investigation were the convectional (ASTM A637) precipitation treatment and a modified treatment designed to improve the toughness of Alloy 718 welds. Weldments were also examined in the as-welded condition. The fracture toughness behavior of the Alloy 718 weldments was determined at 24, 427 and 538 degree C using both linear-elastic (K Ic ) and elastic-plastic (J Ic ) fracture mechanics concepts. Metallographic and electron fractographic examination of Alloy 718 weld fracture surfaces revealed that differences in fracture toughness behavior for the as-welded, conventional and modified conditions were associated with variations in the weld microstructure. 28 refs., 16 figs., 4 tabs

Fracture toughness testing of core from the Cambro-Ordovician Section on the Oak Ridge Reservation

International Nuclear Information System (INIS)

Lemiszki, P.J.; Landes, J.D.

1996-01-01

The modified ring test was used to determine the mode I fracture toughness of bedrock cores from the DOE Oak Ridge Reservation in east Tennessee. Low porosity sandstones, limestones, and dolostones from the lower part of the Paleozoic section in Copper Creek and Whiteoak Mountain thrust sheets were sampled. In general, the average mode I fracture toughness decreases from sandstone, dolostone, and limestone. The fracture toughness of the limestones varies between rock units, which is related to different sedimentologic characteristics. Quality of results was evaluated by testing cores of Berea Sandstone and Indiana Limestone, which produced results similar to published results

Improvement of the fracture toughness matrix cured by electron beam radiation, by incorporation of thermoplastic

International Nuclear Information System (INIS)

Chauray, E.

2003-07-01

The aim of the present study is to improve the fracture toughness of a vinyl-ester matrix cured by electron beam radiation, by incorporation of a thermoplastic polymer. The ultimate plan is to improve the fracture toughness of the composite material made of this reinforced matrix and carbon fibres. The first step deals with the study of an epoxy matrix reinforced by a polyether-sulfone. This well-known material, as it is used in industrial formulation, allowed us to characterize all the parameters needed to obtain a good reinforcement as for instance the morphology, and also to compare two kinds of processes: thermal and electron beam curing. In fact, we are really interested in increasing fracture toughness of a vinyl-ester matrix that is not miscible with polyether-sulfone. So a copolymer which has a similar structure as polyether-sulfone is synthesized in order to obtain a miscible blend. The corresponding material has good fracture toughness, with an increase of 80 % for 15 % addition of thermoplastic. (author)

An Assessment of the Ductile Fracture Behavior of Hot Isostatically Pressed and Forged 304L Stainless Steel

Science.gov (United States)

Cooper, A. J.; Smith, R. J.; Sherry, A. H.

2017-05-01

Type 300 austenitic stainless steel manufactured by hot isostatic pressing (HIP) has recently been shown to exhibit subtly different fracture behavior from that of equivalent graded forged steel, whereby the oxygen remaining in the component after HIP manifests itself in the austenite matrix as nonmetallic oxide inclusions. These inclusions facilitate fracture by acting as nucleation sites for the initiation, growth, and coalescence of microvoids in the plastically deforming austenite matrix. Here, we perform analyses based on the Rice-Tracey (RT) void growth model, supported by instrumented Charpy and J-integral fracture toughness testing at ambient temperature, to characterize the degree of void growth ahead of both a V-notch and crack in 304L stainless steel. We show that the hot isostatically pressed (HIP'd) 304L steel exhibits a lower critical void growth at the onset of fracture than that observed in forged 304L steel, which ultimately results in HIP'd steel exhibiting lower fracture toughness at initiation and impact toughness. Although the reduction in toughness of HIP'd steel is not detrimental to its use, due to the steel's sufficiently high toughness, the study does indicate that HIP'd and forged 304L steel behave as subtly different materials at a microstructural level with respect to their fracture behavior.

A method to determine site-specific, anisotropic fracture toughness in biological materials

International Nuclear Information System (INIS)

Bechtle, Sabine; Özcoban, Hüseyin; Yilmaz, Ezgi D.; Fett, Theo; Rizzi, Gabriele; Lilleodden, Erica T.; Huber, Norbert; Schreyer, Andreas; Swain, Michael V.; Schneider, Gerold A.

2012-01-01

Many biological materials are hierarchically structured, with highly anisotropic structures and properties on several length scales. To characterize the mechanical properties of such materials, detailed testing methods are required that allow precise and site-specific measurements on several length scales. We propose a fracture toughness measurement technique based on notched focused ion beam prepared cantilevers of lower and medium micron size scales. Using this approach, site-specific fracture toughness values in dental enamel were determined. The usefulness and challenges of the method are discussed.

Fracture toughness of heat cured denture base acrylic resin modified with Chlorhexidine and Fluconazole as bioactive compounds.

Science.gov (United States)

Al-Haddad, Alaa; Vahid Roudsari, Reza; Satterthwaite, Julian D

2014-02-01

This study investigated the impact of incorporating Chlorhexidine and Fluconazole as bioactive compounds on the fracture toughness of conventional heat cured denture base acrylic resin material (PMMA). 30 single edge-notched (SEN) samples were prepared and divided into three groups. 10% (mass) Chlorhexidine and 10% (mass) Diflucan powder (4.5% mass Fluconazole) were added to heat cured PMMA respectively to create the two study groups. A third group of conventional heat cured PMMA was prepared as the control group. Fracture toughness (3-point bending test) was carried out for each sample and critical force (Fc) and critical stress intensity factor (KIC) values measured. Data were subject to parametric statistical analysis using one-way ANOVA and Post hoc Bonferroni test (p=0.05). Fluconazole had no significant effect on the fracture toughness of the PMMA while Chlorhexidine significantly reduced the KIC and therefore affected the fracture toughness. When considering addition of a bioactive material to PMMA acrylic, Chlorhexidine will result in reduced fracture toughness of the acrylic base while Fluconazole has no effect. Copyright © 2013 Elsevier Ltd. All rights reserved.

Initial evaluation of ultrasonic attenuation measurements for estimating fracture toughness of RPV steels

Energy Technology Data Exchange (ETDEWEB)

Hiser, A.L. Jr.; Green, R.E. Jr. [Johns Hopkins Univ., Baltimore, MD (United States). Center for Nondestructive Evaluation

1999-08-01

Neutron bombardment of reactor pressure vessel (RPV) steels causes reductions in fracture toughness in these steels, termed neutron irradiation embrittlement. Currently, there are no accepted methods for nondestructive determination of the extent of the irradiation embrittlement nor the actual fracture toughness of the reactor pressure vessel. This paper provides initial results of an effort addressing the use of ultrasonic attenuation as a suitable parameter for nondestructive determination of irradiation embrittlement in RPV steels. (orig.)

Fracture toughness of welded joints of a high strength low alloy steel

International Nuclear Information System (INIS)

Veiga, S.M.B. da; Bastian, F.L.; Pope, A.M.

1985-10-01

The fracture toughness of the different regions of welded joints of a high strength low alloy steel, Niocor 2, was evaluated at different temperatures and compared with the toughness of the base metal. The studied regions were: the weld metal, fusion boundary and heat affected zone. The welding process used was the manual metal arc. It is shown that the weld metal region has the highest toughness values. (Author) [pt

Influence of ageing, inclusions and voids on ductile fracture ...

Indian Academy of Sciences (India)

Unknown

The strain hardening capacity has a marked effect on void size, and is an indicator of fracture .... a model of ductile failure based on the concept that the critical step in the .... Ashby M F, Gandhi C and Taplin D M R 1979 Acta Metal. 27. 699.

Fracture fragility of HFIR vessel caused by random crack size or random toughness

International Nuclear Information System (INIS)

Chang, Shih-Jung; Proctor, L.D.

1993-01-01

This report discuses the probability of fracture (fracture fragility) versus a range of applied hoop stresses along the HFIR vessel which is obtained as an estimate of its fracture capacity. Both the crack size and the fracture toughness are assumed to be random variables that follow given distribution functions. Possible hoop stress is based on the numerical solution of the vessel response by applying a point pressure-pulse it the center of the fluid volume within the vessel. Both the fluid-structure interaction and radiation embrittlement are taken into consideration. Elastic fracture mechanics is used throughout the analysis. The probability of vessel fracture for a single crack caused by either a variable crack depth or a variable toughness is first derived. Then the probability of fracture with multiple number of cracks is obtained. The probability of fracture is further extended to include different levels of confidence and variability. It, therefore, enables one to estimate the high confidence and low probability capacity accident load

Effect of yield stress matching on ductile fracture behavior of girth welds for X line pipe

Energy Technology Data Exchange (ETDEWEB)

Motohashi, Hiroyuki; Hagiwara, Naoto [Tokyo Gas Co., Ltd. (Japan)

2005-07-01

This paper describes the effects of yield stress matching on the ductile fracture behavior of girth welded joints for X linepipes. Three welded joints were made on an X line pipe using several consumables to obtain about a 20% overmatched, even matched and about a 20% under matched weld metal. For these three welded joints, curved wide plate tensile tests were then conducted with a surface notch in the weld metal. To determine the ductile crack initiation from the surface notch, these tests employed a direct-current electric potential (d-c E P) method. Crack opening displacement, gauge length strain and local strain adjacent to the surface notch were also measured. The ductile crack initiation was successfully detected using the d-c E P method. The yield stress matching significantly affected the ductile crack initiation and fracture behavior, that is, the overmatched welded joint had a higher resistance to ductile fracture than that of the under matched welded joint. The allowable strength matching level was determined from the relationship between the strength matching and the gauge length strain at the ductile crack initiation detected using the d-c E P method. (author)

Microstructural effects of ductile phase toughening of Nb-Nb silicide composites

International Nuclear Information System (INIS)

Lewandowski, J.J.; Dimiduk, D.; Kerr, W.; Menddiratta, M.G.

1988-01-01

In the Nb-Si system, the terminal Nb phase and Nb 5 Si 3 phase are virtually immiscible up to approximately 2033k. This system offers the potential of producing composites consisting of a ductile refractory metal phase and a strong intermetallic phase. In-situ composites containing different volume fractions of the ductile Nb phase were produced via vacuum arc-casting. Microhardness testing as well as smooth bend bar testing was conducted at temperatures ranging from 298k to 1673k in an attempt to determine microstructural effects on the yield strength and smooth bar fracture strength. Notched bend specimens were similarly tested to determine the effects of the ductile phase (i.e. Nb) on enhancing the notched bend toughness. It is shown that Nb phase often behaves in a ductile manner during testing, thereby toughening the in-situ composite. The mechanism of toughening appears to be due to crack bridging

Fracture toughness study of new Zr-based Be-bearing bulk metallic glasses

OpenAIRE

Kim, C. Paul; Suh, Jin-Yoo; Wiest, Aaron; Lind, Mary Laura; Conner, R. Dale; Johnson, William L.

2009-01-01

Three new compositional variants of the Zr–Ti–Be–LTM (late transition metal) family of metallic glasses are discussed. Thermal stability, ΔT = T_x−T_g, was increased from 82 °C for Zr_(41.2)Ti_(13.8)Cu_(12.5)Ni_(10)Be_(22.5) (Viterloy 1) to 141 °C for Zr_(44)Ti_(11)Cu_(20)Be_(25). It is found that fracture toughness is the most distinguishing parameter characterizing the alloys in contrast to other mechanical properties. Quaternary alloys consistently had fracture toughness values exceeding 8...

Measurement of tensile and fracture toughness properties using small punch test

International Nuclear Information System (INIS)

Chatterjee, S.; Shah Priti Kotak

2005-05-01

Small punch test wu carried out at room temperature on five different steels using 10 mm by 10 mm specimens of 0.4 mm thickness in a univesal testing machine. The tensile and fracture toughness properties of the five steels obtained from small punch test were compared with those obtained from the standard test method. The results (except in one steel) show that the tensile properties obtained from small punch test are in close proximity to those obtained ftom uni-axial tension test. The results also show that fracture toughness (Jic) properties obtained ftom small punch test are within ±20% of the corresponding values obtained using standard test procedures. (author)

Mode I type delamination fracture toughness of YBCO coated conductor with additional Cu layer

International Nuclear Information System (INIS)

Miyazato, T.; Hojo, M.; Sugano, M.; Adachi, T.; Inoue, Y.; Shikimachi, K.; Hirano, N.; Nagaya, S.

2011-01-01

A fracture toughness test method was developed for a YBCO coated conductor with an additional Cu layer. Mode I type tests were carried out using double cantilever beam (DCB) specimens. Delamination propagated into the YBCO layer, and sometimes reached the Ag/YBCO interface. The fracture toughness for YBCO was about 10 J/m 2 . That for Ag/YBCO interface was about 100 J/m 2 . Although interlaminar fracture at a YBa 2 Cu 3 O 7-δ (YBCO)/CeO 2 interface was reported for YBCO coated conductors, this has not yet been investigated by a fracture mechanical approach. In the present study, we developed a mode I type fracture toughness test method for a YBCO coated conductor with an additional Cu layer using double cantilever beam (DCB) specimens. Fracture mechanism was investigated by microscopic observation by a scanning electron microscope (SEM), together with composition analysis by an energy dispersive X-ray spectroscope (EDS). A pre-crack introduced at the YBCO/CeO 2 interface deviated from the interface, and propagated into the YBCO layer, and sometimes reached the Ag/YBCO interface. The fracture toughness, G R , for YBCO and the Ag/YBCO interface was evaluated to be 7-10 J/m 2 and 80-120 J/m 2 , respectively. The complex stress intensity factor ratio, K 2 /K 1 , at YBCO/CeO 2 interface was evaluated to be -0.19, and this ratio controlled the formation of microcracks in the YBCO layer. The main crack propagated into the YBCO layer accompanied with the formation of microcracks.

A new in situ technique for studying deformation and fracture in thin film ductile/brittle laminates

International Nuclear Information System (INIS)

Hackney, S.A.; Milligan, W.W.

1991-01-01

A new technique for studying deformation and fracture of thin film ductile/brittle laminates is described. The laminates are prepared by sputtering a brittle coating on top of an electropolished TEM thin foil. The composites are then strained in situ in the TEM. In this preliminary investigation, the composites consisted of a ductile aluminum substrate and a brittle silicon coating. Cracks in the brittle film grew discontinuously in bursts several micrometers in length. The crack opening displacement initiated plastic deformation in the ductile film, thus dissipating energy and allowing crack arrest. The interface was well bonded, and delamination was not observed. Due to the good interfacial bond and the crack opening behind the crack tip, it was possible to study very large plastic deformations and ductile fracture in the aluminum in situ, without buckling of the foil. The possibility of micromechanical modeling of the fracture behavior is briefly discussed. (orig.)

The influence of hydride on fracture toughness of recrystallized Zircaloy-4 cladding

Energy Technology Data Exchange (ETDEWEB)

Hsu, Hsiao-Hung, E-mail: 175877@mail.csc.com.tw [Institute of Nuclear Energy Research (INER), Lungtan Township, Taoyuan County 32546, Taiwan, ROC (China); China Steel Corporation, Hsiao Kang District, Kaohsiung 81233, Taiwan, ROC (China); Chiang, Ming-Feng [China Steel Corporation, Hsiao Kang District, Kaohsiung 81233, Taiwan, ROC (China); Chen, Yen-Chen [Institute of Nuclear Energy Research (INER), Lungtan Township, Taoyuan County 32546, Taiwan, ROC (China)

2014-04-01

In this work, RXA cladding tubes were hydrogen-charged to target hydrogen content levels between 150 and 800 wppm (part per million by weight). The strings of zirconium hydrides observed in the cross sections are mostly oriented in the circumferential direction. The fracture toughness of hydrided RXA Zircaloy-4 cladding was measured to evaluate its hydride embrittlement susceptibility. With increasing hydrogen content, the fracture toughness of hydrided RXA cladding decreases at both 25 °C and 300 °C. Moreover, highly localized hydrides (forming a hydride rim) aggravate the degradation of the fracture properties of RXA Zircaloy-4 cladding at both 25 °C and 300 °C. Brittle features in the form of quasi-cleavages and secondary cracks were observed on the fracture surface of the hydride rim, even for RXA cladding tested at 300 °C.

A Novel Methods for Fracture Toughness Evaluation of Tool Steels with Post-Tempering Cryogenic Treatment

Directory of Open Access Journals (Sweden)

Ramona Sola

2017-02-01

Full Text Available Cryogenic treatments are usually carried out immediately after quenching, but their use can be extended to post tempering in order to improve their fracture toughness. This research paper focuses on the influence of post-tempering cryogenic treatment on the microstructure and mechanical properties of tempered AISI M2, AISI D2, and X105CrCoMo18 steels. The aforementioned steels have been analysed after tempering and tempering + cryogenic treatment with scanning electron microscopy, X-ray diffraction for residual stress measurements, and micro- and nano-indentation to determine Young’s modulus and plasticity factor measurement. Besides the improvement of toughness, a further aim of the present work is the investigation of the pertinence of a novel technique for characterizing the fracture toughness via scratch experiments on cryogenically-treated steels. Results show that the application of post-tempering cryogenic treatment on AISI M2, AISI D2, and X105CrCoMo18 steels induce precipitation of fine and homogeneously dispersed sub-micrometric carbides which do not alter hardness and Young’s modulus values, but reduce residual stresses and increase fracture toughness. Finally, scratch test proved to be an alternative simple technique to determine the fracture toughness of cryogenically treated steels.

Fracture toughness and fracture surface energy of sintered uranium dioxide fuel pellets

International Nuclear Information System (INIS)

Kutty, T.R.G.; Chandrasekharan, K.N.; Panakkal, J.P.; Ghosh, J.K.

1987-01-01

The paper concerns the variation of fracture toughness Ksub(ic) and fracture surface energy γsub(s) in sintered uranium dioxide pellets in the density range 9.86 to 10.41 g cm -3 , using Vickers indentation technique. A minimum of four indentations were made on each pellet sample and the average crack length of each indentation and the hardness values were determined. The overall average crack-length datra and the data on volume fraction porosity in the pellets fitted a straight line, from which Ksub(ic) and γsub(s) were calculated. The fracture parameters of nonporous polycrystalline UO 2 , calculated from the experimental data, are presented in tabular form. (U.K.)

Fracture Toughness and Elastic Modulus of Epoxy-Based Nanocomposites with Dopamine-Modified Nano-Fillers

Directory of Open Access Journals (Sweden)

Kwang Liang Koh

2017-07-01

Full Text Available This paper examines the effect of surface treatment and filler shape factor on the fracture toughness and elastic modulus of epoxy-based nanocomposite. Two forms of nanofillers, polydopamine-coated montmorillonite clay (D-clay and polydopamine-coated carbon nanofibres (D-CNF were investigated. It was found that Young’s modulus increases with increasing D-clay and D-CNF loading. However, the fracture toughness decreases with increased D-clay loading but increases with increased D-CNF loading. Explanations have been provided with the aid of fractographic analysis using electron microscope observations of the crack-filler interactions. Fractographic analysis suggests that although polydopamine provides a strong adhesion between the fillers and the matrix, leading to enhanced elastic stiffness, the enhancement prohibits energy release via secondary cracking, resulting in a decrease in fracture toughness. In contrast, 1D fibre is effective in increasing the energy dissipation during fracture through crack deflection, fibre debonding, fibre break, and pull-out.

Fracture Toughness and Elastic Modulus of Epoxy-Based Nanocomposites with Dopamine-Modified Nano-Fillers

Science.gov (United States)

Koh, Kwang Liang; Ji, Xianbai; Lu, Xuehong; Lau, Soo Khim; Chen, Zhong

2017-01-01

This paper examines the effect of surface treatment and filler shape factor on the fracture toughness and elastic modulus of epoxy-based nanocomposite. Two forms of nanofillers, polydopamine-coated montmorillonite clay (D-clay) and polydopamine-coated carbon nanofibres (D-CNF) were investigated. It was found that Young’s modulus increases with increasing D-clay and D-CNF loading. However, the fracture toughness decreases with increased D-clay loading but increases with increased D-CNF loading. Explanations have been provided with the aid of fractographic analysis using electron microscope observations of the crack-filler interactions. Fractographic analysis suggests that although polydopamine provides a strong adhesion between the fillers and the matrix, leading to enhanced elastic stiffness, the enhancement prohibits energy release via secondary cracking, resulting in a decrease in fracture toughness. In contrast, 1D fibre is effective in increasing the energy dissipation during fracture through crack deflection, fibre debonding, fibre break, and pull-out. PMID:28773136

Comparison of fracture behavior for low-swelling ferritic and austenitic alloys irradiated in the Fast Flux Test Facility (FFTF) to 180 DPA

International Nuclear Information System (INIS)

Huang, F.H.

1992-02-01

Fracture toughness testing was conducted to investigate the radiation embrittlement of high-nickel superalloys, modified austenitic steels and ferritic steels. These materials have been experimentally proven to possess excellent resistance to void swelling after high neutron exposures. In addition to swelling resistance, post-irradiation fracture resistance is another important criterion for reactor material selection. By means of fracture mechanics techniques the fracture behavior of those highly irradiated alloys was characterized in terms of irradiation and test conditions. Precipitation-strengthened alloys failed by channel fracture with very low postirradiation ductility. The fracture toughness of titanium-modified austenitic stainless steel D9 deteriorates with increasing fluence to about 100 displacement per atom (dpa), the fluence level at which brittle fracture appears to occur. Ferritic steels such as HT9 are the most promising candidate materials for fast and fusion reactor applications. The upper-shelf fracture toughness of alloy HT9 remained adequate after irradiation to 180 dpa although its ductile- brittle transition temperature (DBTT) shift by low temperature irradiation rendered the material susceptible to brittle fracture at room temperature. Understanding the fracture characteristics under various irradiation and test conditions helps reduce the potential for brittle fracture by permitting appropriate measure to be taken

Fracture toughness of glasses and hydroxyapatite: a comparative study of 7 methods by using Vickers indenter

OpenAIRE

HERVAS , Isabel; MONTAGNE , Alex; Van Gorp , Adrien; BENTOUMI , M.; THUAULT , A.; IOST , Alain

2016-01-01

International audience; Numerous methods have been proposed to estimate the indentation fracture toughness Kic for brittle materials. These methods generally uses formulæ established from empirical correlations between critical applied force, or average crack length, and classical fracture mechanics tests. This study compares several models of fracture toughness calculation obtained by using Vickers indenters. Two optical glasses (Crown and Flint), one vitroceramic (Zerodur) and one ceramic (...

Influence of heat treatment on the strength and fracture toughness of 7N01 aluminum alloy

Energy Technology Data Exchange (ETDEWEB)

Li, Bo [School of Materials Science and Engineering, Southwest Jiaotong University, Chengdu, 610031, Sichuan (China); Wang, Xiaomin, E-mail: xmwang991011@163.com [School of Life Science and Engineering, Southwest Jiaotong University, Chengdu, 610031, Sichuan (China); Chen, Hui; Hu, Jie [School of Materials Science and Engineering, Southwest Jiaotong University, Chengdu, 610031, Sichuan (China); Huang, Cui [School of Life Science and Engineering, Southwest Jiaotong University, Chengdu, 610031, Sichuan (China); Gou, Guoqing [School of Materials Science and Engineering, Southwest Jiaotong University, Chengdu, 610031, Sichuan (China)

2016-09-05

7N01 aluminum (Al) alloys are treated by five heat treatment methods as peak aging (T6), over aging (T74), high temperature and subsequently low temperature aging (HLA), retrogression and reaging (RRA) and double retrogression and reaging (DRRA). The strength and fracture toughness of the five samples are tested, and the microstructures are investigated by optical microscopy (OM), transmission electron microscopy (TEM), and scanning electron microscopy (SEM). The results show that 7N01 Al-alloy treated at T6 condition has high strength but low fracture toughness. Compared with T6 treatment, T74 and HLA treatments increase the fracture toughness by 67% and 90% respectively, while the strength decrease by 9% and 17%. RRA process is a proper treatment method for 7N01 which improves the fracture toughness without sacrificing strength. The fracture toughness of DRRA treated alloy is much lower than that of RRA. Quantitative analysis through TEM images shows that the heat treatment affects the mechanical properties of 7N01 Al-alloy highly through changing the precipitates in grains and on grain boundaries, which can be explained by the coherency strengthening mechanism and Orowan mechanism. - Highlights: • Five heat treatments which can change the properties of 7N01 Al alloy were designed. • Quantitative analysis of precipitates was employed to study the mechanism. • RRA treatment can make proper strength/toughness property balances for 7N01 Al alloy.

Influence of heat treatment on the strength and fracture toughness of 7N01 aluminum alloy

International Nuclear Information System (INIS)

Li, Bo; Wang, Xiaomin; Chen, Hui; Hu, Jie; Huang, Cui; Gou, Guoqing

2016-01-01

7N01 aluminum (Al) alloys are treated by five heat treatment methods as peak aging (T6), over aging (T74), high temperature and subsequently low temperature aging (HLA), retrogression and reaging (RRA) and double retrogression and reaging (DRRA). The strength and fracture toughness of the five samples are tested, and the microstructures are investigated by optical microscopy (OM), transmission electron microscopy (TEM), and scanning electron microscopy (SEM). The results show that 7N01 Al-alloy treated at T6 condition has high strength but low fracture toughness. Compared with T6 treatment, T74 and HLA treatments increase the fracture toughness by 67% and 90% respectively, while the strength decrease by 9% and 17%. RRA process is a proper treatment method for 7N01 which improves the fracture toughness without sacrificing strength. The fracture toughness of DRRA treated alloy is much lower than that of RRA. Quantitative analysis through TEM images shows that the heat treatment affects the mechanical properties of 7N01 Al-alloy highly through changing the precipitates in grains and on grain boundaries, which can be explained by the coherency strengthening mechanism and Orowan mechanism. - Highlights: • Five heat treatments which can change the properties of 7N01 Al alloy were designed. • Quantitative analysis of precipitates was employed to study the mechanism. • RRA treatment can make proper strength/toughness property balances for 7N01 Al alloy.

Fracture behaviour of weld joints made of pearlitic and bainitic steel

Directory of Open Access Journals (Sweden)

Libor Válka

2016-06-01

Full Text Available The paper is concerned with microstructure evaluations and the hardness and fracture behaviour of welded joints made from cast bainitic Lo8CrNiMo steel and pearlitic rail steel of the type UIC 900A. The materials mentioned are predetermined for frogs of switches. The study is based mainly on microstructural observations and hardness measurements of the base materials, weld, and heat affected zone (HAZ. Dynamic fracture toughness was evaluated based on data from pre-cracked Charpy type specimens. The pearlitic UIC 900A steel and its HAZ had the lowest dynamic fracture toughness values and therefore the highest risk of brittle fracture. At application temperature range, this steel is on the lower shelf of the ductile-to-brittle transition, and the tempering in the HAZ did not affect the toughness substantially. The cast bainitic steel in the weld joint is characterized by higher toughness values compared to the pearlitic one, and a further increase in toughness may be expected in the HAZ. The weld zone itself is characterized by high scatter of toughness data; nevertheless, all the values are above the scatter band characterizing the pearlitic steel.

Basic fracture toughness requirements for ferritic materials of nuclear class pressure retaining equipment in NPP

International Nuclear Information System (INIS)

Ning Dong; Yao Weida

2005-01-01

In this paper, theory basis on cold brittleness and anti-brittle fracture design of ferritic materials are introduced summarily and fracture toughness requirements for ferritic materials in ASME code for nuclear safety class pressure retaining equipment in NPP are summarized and evaluated. The results show that notch impact toughness requirements for materials relate to nuclear safety class of materials so as to ensure that brittle fracture of retaining pressure boundary in NPP can not occur. (authors)

Bone toughness at the molecular scale: A model for fracture toughness using crosslinked osteopontin on synthetic and biogenic mineral substrates.

Science.gov (United States)

Cavelier, S; Dastjerdi, A K; McKee, M D; Barthelat, F

2018-05-01

The most prominent structural components in bone are collagen and mineral. However, bone additionally contains a substantial amount of noncollagenous proteins (most notably of the SIBLING protein family), some of which may act as cohesive/adhesive "binders" for the composite hybrid collagen/mineral scaffolding, whether in the bulk phase of bone, or at its interfaces. One such noncollagenous protein - osteopontin (OPN) - appears to be critical to the deformability and fracture toughness of bone. In the present study, we used a reconstructed synthetic mineral-OPN-mineral interface, and a biogenic (natural tooth dentin) mineral/collagen-OPN-mineral/collagen interface, to measure the fracture toughness of OPN on mineralized substrates. We used this system to test the hypothesis that OPN crosslinking by the enzyme tissue transglutaminase 2 (TG2) that is found in bone enhances interfacial adhesion to increase the fracture toughness of bone. For this, we prepared double-cantilever beam substrates of synthetic pure hydroxyapatite mineral, and of narwhal dentin, and directly apposed them to one another under different intervening OPN/crosslinking conditions, and fracture toughness was tested using a miniaturized loading stage. The work-of-fracture of the OPN interface was measured for different OPN formulations (monomer vs. polymer), crosslinking states, and substrate composition. Noncrosslinked OPN provided negligible adhesion on pure hydroxyapatite, whereas OPN crosslinking (by the chemical crosslinker glutaraldehyde, and TG2 enzyme) provided strong interfacial adhesion for both hydroxyapatite and dentin using monomeric and polymeric OPN. Pre-coating of the substrate beams with monomeric OPN further improved the adhesive performance of the samples, likely by allowing effective binding of this nascent OPN form to mineral/matrix components, with this pre-attachment providing a protein layer for additional crosslinking between the substrates. Copyright © 2018 Elsevier Inc

Effects of stitching on fracture toughness of uniweave textile graphite/epoxy laminates

Science.gov (United States)

Sankar, Bhavani V.; Sharma, Suresh

1995-01-01

The effects of through-the-thickness stitching on impact damage resistance, impact damage tolerance, and Mode 1 and Mode 2 fracture toughness of textile graphite/epoxy laminates were studied experimentally. Graphite/epoxy laminates were fabricated from AS4 graphite uniweave textiles and 3501-6 epoxy using Resin Transfer Molding. The cloths were stitched with Kevlar(tm) and glass yarns before resin infusion. Delamination was implanted during processing to simulate impact damage. Sublaminate buckling tests were performed in a novel fixture to measure Compression After Impact (CAI) strength of stitched laminates. The results show that CAI strength can be improved up to 400% by through-the-thickness stitching. Double Cantilever Beam tests were performed to study the effect of stitching on Mode 1 fracture toughness G(sub 1c). It was found that G(sub 1c) increased 30 times for a low stitching density of 16 stitches/sq in. Mode 2 fracture toughness was measured by testing the stitched beams in End Notch Flexure tests. Unlike in the unstitiched beams, crack propagation in the stitched beams was steady. The current formulas for ENF tests were not found suitable for determining G(sub 2C) for stitched beams. Hence two new methods were developed - one based on crack area measured from ultrasonic C-scanning and the other based on equivalent crack area measured from the residual stiffness of the specimen. The G(sub 2c) was found to be at least 5-15 times higher for the stitched laminates. The mechanisms by which stitching increases the CAI strength and fracture toughness are discussed.

Quality assurance of the reactor pressure vessel of nuclear power plants. Determination of the fracture toughness KIC above the ductile-brittle transition region on small test specimens by means of a conformal mapping

International Nuclear Information System (INIS)

Ullrich, G.; Krompholz, K.

1994-01-01

The ''surveillance-programs'' for the determination of the mechanical properties of reactor pressure vessel (RPV) materials, as a function of the neutron dose, include impact and tensile tests for the boiling water reactor; while for pressurized water reactors additional wedge opening load specimens (WOL), for the measurement of the fracture toughness K IC at low temperatures, are utilized. While the Charpy impact toughness gives the total magnitude of energy, which indicates the change of the material state, e.g. the state of embrittlement, the fracture toughness, I IC , gives a base for mechanical calculations. This is of importance for components in which cracks or flaws are assumed. The mechanical analysis, and its relevance to safety assessments, depends on the knowledge of different parameters such as geometry of the structure and flaws, and load history of the structure. Fracture mechanical methods play an important role, if the leak-before-fracture problem is considered. Within the frame work of fracture mechanical methods, only the influence of assumed macroscopic cracks on the structural behaviour can be handled. Flaw formation processes in flaw-free structures, as well as the treatment of short flaws, can not currently be included. In the regime of low and intermediate temperatures (for ferritic and austenitic materials, normally below 400 o C), the rules of linear elastic fracture mechanics (LEFM) and elasto-plastic fracture mechanics (EPFM) are applied, some of which are already part of the code cases. (author) 5 figs., 32 refs

Dependence of fracture toughness of molybdenum laser welds on dendritic spacing and in situ titanium additions

International Nuclear Information System (INIS)

Jellison, J.L.

1979-01-01

The fracture toughness of molybdenum welds has been improved by in situ gettering of oxygen by means of physically deposited titanium. The addition of titanium suppressed brittle intergranular fracture. Pulsed laser welds (both Nd:YAG and CO 2 ) exhibited superior toughness to that of continuous wave CO 2 laser welds. Also, welds of vacuum arc remelted grades were tougher than those of sintered molybdenum. However, weld toughness could not be correlated with either oxygen or carbon content

Fracture toughness measurements with subsize disk compact specimens

International Nuclear Information System (INIS)

Alexander, D.J.

1992-01-01

Special fixtures and test methods are necessary to facilitate the fracture toughness testing of small disk compact specimens of irradiated candidate materials for first-wall fusion applications. New methods have been developed for both the unloading compliance and potential drop techniques of monitoring crack growth. Provisions have been made to allow the necessary probes and instrumentation to be installed remotely using manipulators for testing of irradiated specimens in a hot cell. Laboratory trials showed that both unloading compliance and potential drop gave useful results. Both techniques gave similar data, and predicted the final crack extension within allowable limits. The results from the small disk compact specimens were similar to results from conventional compact specimen 12.7 mm thick. However, the slopes of the J-R curves from the larger specimens were lower, suggesting that the smaller disk compact specimens may have lost some constraint due to their size. The testing shows that it should be possible to generate useful J-R curve fracture toughness data from the small disk compact specimens

Ductile fracture estimation of reactor pressure vessel under thermal shock

International Nuclear Information System (INIS)

Takahashi, Jun; Sakai, Shinsuke; Okamura, Hiroyuki

1990-01-01

This paper presents a new scheme for the estimation of unstable ductile fracture of a reactor pressure vessel under thermal shock conditions. First, it is shown that the bending moment applied to the cracked section can be evaluated by considering the plastic deformation of the cracked section and the thermal deformation of the shell. As the contribution of the local thermal stress to the J-value is negligible, the J-value under thermal shock can be easily evaluated by using fully plastic solutions for the cracked part. Next, the phenomena of ductile fracture under thermal shock are expressed on the load-versus-displacement diagram which enables us to grasp the transient phenomena visually. In addition, several parametrical surveys are performed on the above diagram concerning the variation of (1) thermal shock conditions, (2) initial crack length, and (3) J-resistance curve (i.e. embrittlement by neutron irradiation). (author)

On the in vitro fracture toughness of human dentin

Energy Technology Data Exchange (ETDEWEB)

Imbeni, V.; Nalla, R.K.; Bosi, C.; Kinney, J.H.; Ritchie, R.O.

2002-02-05

The in vitro fracture toughness of human dention has been reported to be of the order of 3 MPa sqrt m. This result, however is based on a single study for a single orientation, and furthermore involves notched, rather than fatigue precracked, test samples.

The effective fracture toughness of structural components obtained with the blend rule

International Nuclear Information System (INIS)

Eriksson, K.

1998-01-01

The blend rule for the effective fracture toughness of a layered material was originally derived from the special case of a through crack in a globally elastic material and later extended to accomodate non-linear behaviour. It is now derived from a general case by considering material elements of finite size and of different toughness along and around the tip of a crack. Experimental results obtained with an inhomogeneous ordinary structural steel which support the blend rule are presented. It is shown that the effective fracture toughness governs the load-bearing capacity of a cracked full-scale structure. Some further results found in the literature for the heat-affected zone material of a high-strength microalloyed quenched and tempered structural steel and computational results for a structural steel typical of a nuclear pressure vessel are shown to support the blend rule. (orig.)

2015 Accomplishments-Tritium aging studies on stainless steel. Effects of hydrogen isotopes, crack orientation, and specimen geometry on fracture toughness

Energy Technology Data Exchange (ETDEWEB)

Morgan, Michael J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2016-01-01

This study reports on the effects of hydrogen isotopes, crack orientation, and specimen geometry on the fracture toughness of stainless steels. Fracture toughness variability was investigated for Type 21-6-9 stainless steel using the 7K0004 forging. Fracture toughness specimens were cut from the forging in two different geometric configurations: arc shape and disc shape. The fracture toughness properties were measured at ambient temperature before and after exposure to hydrogen gas and compared to prior studies. There are three main conclusions that can be drawn from the results. First, the fracture toughness properties of actual reservoir forgings and contemporary heats of steel are much higher than those measured in earlier studies that used heats of steel from the 1980s and 1990s and forward extruded forgings which were designed to simulate reservoir microstructures. This is true for as-forged heats as well as forged heats exposed to hydrogen gas. Secondly, the study confirms the well-known observation that cracks oriented parallel to the forging grain flow will propagate easier than those oriented perpendicular to the grain flow. However, what was not known, but is shown here, is that this effect is more pronounced, particularly after hydrogen exposures, when the forging is given a larger upset. In brick forgings, which have a relatively low amount of upset, the fracture toughness variation with specimen orientation is less than 5%; whereas, in cup forgings, the fracture toughness is about 20% lower than that forging to show how specimen geometry affects fracture toughness values. The American Society for Testing Materials (ASTM) specifies minimum specimen section sizes for valid fracture toughness values. However, sub-size specimens have long been used to study tritium effects because of the physical limitation of diffusing hydrogen isotopes into stainless steel at mild temperatures so as to not disturb the underlying forged microstructure. This study shows

On key factors influencing ductile fractures of dual phase (DP) steels

International Nuclear Information System (INIS)

Sun, X.; Choi, K.S.; Soulami, A.; Liu, W.N.; Khaleel, M.A.

2009-01-01

In this paper, we examine the key factors influencing ductile failure of various grades of dual phase (DP) steels using the microstructure-based modeling approach. Various microstructure-based finite element models are generated based on the actual microstructures of DP steels with different martensite volume fractions. These models are, then, used to investigate the influence of ductility of the constituent ferrite phase and also the influence of voids introduced in the ferrite phase on the overall ductility of DP steels. It is found that with volume fraction of martensite in the microstructure less than 15%, the overall ductility of the DP steels strongly depends on the ductility of the ferrite matrix, hence pre-existing micro-voids in the microstructure significantly reduce the overall ductility of the steel. When the volume fraction of martensite is above 15%, the pre-existing voids in the ferrite matrix does not significantly reduce the overall ductility of the DP steels, and the overall ductility is more influenced by the mechanical property disparity between the two phases. The applicability of the phase inhomogeneity driven ductile failure of DP steels is then discussed based on the obtained computational results for various grades of DP steels, and the experimentally obtained scanning electron microscopy (SEM) pictures of the corresponding grades of DP steels near fracture surface are used as evidence for result validations.

Experimental analysis of quasi-static and dynamic fracture initiation toughness of gy4 armor steel material

Science.gov (United States)

Ren, Peng; Guo, Zitao

Quasi-static and dynamic fracture initiation toughness of gy4 armour steel material are investigated using three point bend specimen. The modified split Hopkinson pressure bar (SHPB) apparatus with digital image correlation (DIC) system is applied to dynamic loading experiments. Full-field deformation measurements are obtained by using DIC to elucidate on the strain fields associated with the mechanical response. A series of experiments are conducted at different strain rate ranging from 10-3 s-1 to 103 s-1, and the loading rate on the fracture initiation toughness is investigated. Specially, the scanning electron microscope imaging technique is used to investigate the fracture failure micromechanism of fracture surfaces. The gy4 armour steel material fracture toughness is found to be sensitive to strain rate and higher for dynamic loading as compared to quasi-static loading. This work is supported by National Nature Science Foundation under Grant 51509115.

The effect of niobium morphology on the fracture behavior of MoSi2/Nb composites

International Nuclear Information System (INIS)

Alman, D.E.; Stoloff

1995-01-01

The morphology of the niobium reinforcement added to MoSi 2 affected the fracture behavior (and hence toughness) of MoSi 2 /20 vol pct Nb composites. The addition of discontinuous random niobium in the form of particles or short fibers deflected cracks that propagated through the MoSi 2 matrix. However, this did not result in any improvements in toughness, as matrix cracks preferentially propagated through the Nb/MoSi 2 interphase region. The addition of aligned niobium fibers, oriented perpendicular to the direction of matrix crack propagation, directly participated in the fracture of the composite. Depending on the diameter of Nb embedded in the MoSi 2 matrix, these fibers either fractured in a brittle manner or ruptured in a ductile manner. Small (400-μm) diameter continuously aligned Nb fibers fractured by brittle cleavage during testing. Therefore, the addition of these fibers was not as effective in improving the toughness of MoSi 2 as the addition of larger (800-μm) diameter continuously aligned Nb fibers, which ruptured in a ductile manner. It was observed that the larger diameter fibers had separated from the matrix through the propagation of cracks in the reaction zone adjacent to the fibers and that these cracks formed prior to yielding of these fibers. In contrast, the smaller diameter fibers remained well bonded to the matrix and, thus, were constrained by the MoSi 2 matrix from yielding. This resulted in brittle fracture behavior of the Nb fiber. There appeared to be an effect of aspect ratio on the fracture of the ductile embedded fibers

Evaluation of varying ductile fracture criteria for 42CrMo steel by compressions at different temperatures and strain rates.

Science.gov (United States)

Quan, Guo-zheng; Luo, Gui-chang; Mao, An; Liang, Jian-ting; Wu, Dong-sen

2014-01-01

Fracturing by ductile damage occurs quite naturally in metal forming processes, and ductile fracture of strain-softening alloy, here 42CrMo steel, cannot be evaluated through simple procedures such as tension testing. Under these circumstances, it is very significant and economical to find a way to evaluate the ductile fracture criteria (DFC) and identify the relationships between damage evolution and deformation conditions. Under the guidance of the Cockcroft-Latham fracture criteria, an innovative approach involving hot compression tests, numerical simulations, and mathematic computations provides mutual support to evaluate ductile damage cumulating process and DFC diagram along with deformation conditions, which has not been expounded by Cockcroft and Latham. The results show that the maximum damage value appears in the region of upsetting drum, while the minimal value appears in the middle region. Furthermore, DFC of 42CrMo steel at temperature range of 1123~1348 K and strain rate of 0.01~10 s(-1) are not constant but change in a range of 0.160~0.226; thus, they have been defined as varying ductile fracture criteria (VDFC) and characterized by a function of temperature and strain rate. In bulk forming operations, VDFC help technicians to choose suitable process parameters and avoid the occurrence of fracture.

Evaluation of Varying Ductile Fracture Criteria for 42CrMo Steel by Compressions at Different Temperatures and Strain Rates

Directory of Open Access Journals (Sweden)

Guo-zheng Quan

2014-01-01

Full Text Available Fracturing by ductile damage occurs quite naturally in metal forming processes, and ductile fracture of strain-softening alloy, here 42CrMo steel, cannot be evaluated through simple procedures such as tension testing. Under these circumstances, it is very significant and economical to find a way to evaluate the ductile fracture criteria (DFC and identify the relationships between damage evolution and deformation conditions. Under the guidance of the Cockcroft-Latham fracture criteria, an innovative approach involving hot compression tests, numerical simulations, and mathematic computations provides mutual support to evaluate ductile damage cumulating process and DFC diagram along with deformation conditions, which has not been expounded by Cockcroft and Latham. The results show that the maximum damage value appears in the region of upsetting drum, while the minimal value appears in the middle region. Furthermore, DFC of 42CrMo steel at temperature range of 1123~1348 K and strain rate of 0.01~10 s-1 are not constant but change in a range of 0.160~0.226; thus, they have been defined as varying ductile fracture criteria (VDFC and characterized by a function of temperature and strain rate. In bulk forming operations, VDFC help technicians to choose suitable process parameters and avoid the occurrence of fracture.

Effect of Control Mode and Test Rate on the Measured Fracture Toughness of Advanced Ceramics

Science.gov (United States)

Hausmann, Bronson D.; Salem, Jonathan A.

2018-01-01

The effects of control mode and test rate on the measured fracture toughness of ceramics were evaluated by using chevron-notched flexure specimens in accordance with ASTM C1421. The use of stroke control gave consistent results with about 2% (statistically insignificant) variation in measured fracture toughness for a very wide range of rates (0.005 to 0.5 mm/min). Use of strain or crack mouth opening displacement (CMOD) control gave approx. 5% (statistically significant) variation over a very wide range of rates (1 to 80 µm/m/s), with the measurements being a function of rate. However, the rate effect was eliminated by use of dry nitrogen, implying a stress corrosion effect rather than a stability effect. With the use of a nitrogen environment during strain controlled tests, fracture toughness values were within about 1% over a wide range of rates (1 to 80 micons/m/s). CMOD or strain control did allow stable crack extension well past maximum force, and thus is preferred for energy calculations. The effort is being used to confirm recommendations in ASTM Test Method C1421 on fracture toughness measurement.

2016 Accomplishments. Tritium aging studies on stainless steel. Forging process effects on the fracture toughness properties of tritium-precharged stainless steel

Energy Technology Data Exchange (ETDEWEB)

Morgan, Michael J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2017-01-01