WorldWideScience

Sample records for ductile fracture behavior

  1. Strain rate effects on fracture behavior of Austempered Ductile Irons

    Science.gov (United States)

    Ruggiero, Andrew; Bonora, Nicola; Gentile, Domenico; Iannitti, Gianluca; Testa, Gabriel; Hörnqvist Colliander, Magnus; Masaggia, Stefano; Vettore, Federico

    2017-06-01

    Austempered Ductile Irons (ADIs), combining high strength, good ductility and low density, are candidates to be a suitable alternative to high-strength steels. Nevertheless, the concern about a low ductility under dynamic loads often leads designers to exclude cast irons for structural applications. However, results from dynamic tensile tests contradict this perception showing larger failure strain with respect to quasistatic data. The fracture behaviour of ADIs depends on damage mechanisms occurring in the spheroids of graphite, in the matrix and at their interface, with the matrix (ausferrite) consisting of acicular ferrite in carbon-enriched austenite. Here, a detailed microstructural analysis was performed on the ADI 1050-6 deformed under different conditions of strain rates, temperatures, and states of stress. Beside the smooth specimens used for uniaxial tensile tests, round notched bars to evaluate the ductility reduction with increasing stress triaxiality and tophat geometries to evaluate the propensity to shear localization and the associated microstructural alterations were tested. The aim of the work is to link the mechanical and fracture behavior of ADIs to the load condition through the microstructural modifications that occur for the corresponding deformation path.

  2. Ductile fracture behavior of cast structure containing voids

    International Nuclear Information System (INIS)

    Gilles, Ph.; Migne, C.; Chapuliot, S.

    2001-01-01

    In pressurized water reactors, the primary loop contains cast-piping components made of duplex stainless steel. Due to the presence of ferrite, such steels are susceptible to thermal aging embrittlement, which decrease their fracture resistance. The cast process induces shrinkage cavities, therefore all these components are submitted to liquid penetrant examination and all surface defects are repaired. EDF, CEA and Framatome have conducted experimental and analytical analysis of fatigue and fracture behavior of aged cast stainless steel structures containing shrinkage cavities. The present study considers only ductile tearing and is based on specimen test results and a fracture mechanics model of the interaction between shrinkage cavities. The experimental results presented here show that large groups of shrinkage cavities have almost no influence on the global behavior of the structure. Only for the specimen with the largest reduction of area, a significant reduction of strength has been registered. Using elementary fracture mechanics models, it has been evidenced that failure mechanism of structures containing shrinkage cavities consists in 3 phases: local initiation, macro-crack formation by coalescence and failure by crack instability or collapse depending if J resistance is low or not. No significant changes in global behavior appear in the first phase. (A.C.)

  3. Ductile fracture behavior of cast structure containing voids

    Energy Technology Data Exchange (ETDEWEB)

    Gilles, Ph.; Migne, C. [FRAMATOME ANP, 92 - Paris-La-Defence (France); Chapuliot, S. [CEA Saclay, 91 - Gif-sur-Yvette (France). Dept. de Mecanique et de Technologie

    2001-07-01

    In pressurized water reactors, the primary loop contains cast-piping components made of duplex stainless steel. Due to the presence of ferrite, such steels are susceptible to thermal aging embrittlement, which decrease their fracture resistance. The cast process induces shrinkage cavities, therefore all these components are submitted to liquid penetrant examination and all surface defects are repaired. EDF, CEA and Framatome have conducted experimental and analytical analysis of fatigue and fracture behavior of aged cast stainless steel structures containing shrinkage cavities. The present study considers only ductile tearing and is based on specimen test results and a fracture mechanics model of the interaction between shrinkage cavities. The experimental results presented here show that large groups of shrinkage cavities have almost no influence on the global behavior of the structure. Only for the specimen with the largest reduction of area, a significant reduction of strength has been registered. Using elementary fracture mechanics models, it has been evidenced that failure mechanism of structures containing shrinkage cavities consists in 3 phases: local initiation, macro-crack formation by coalescence and failure by crack instability or collapse depending if J resistance is low or not. No significant changes in global behavior appear in the first phase. (A.C.)

  4. Why ductile fracture mechanics

    International Nuclear Information System (INIS)

    Ritchie, R.O.

    1983-01-01

    Until recently, the engineering application of fracture mechanics has been specific to a description of macroscopic fracture behavior in components and structural parts which remain nominally elastic under loading. While this approach, termed linear elastic fracture mechanics, has been found to be invaluable for the continuum analysis of crack growth in brittle and high strength materials, it is clearly inappropriate for characterizing failure in lower strength ductile alloys where extensive inelastic deformation precedes and accompanies crack initiation and subsequent propagation. Accordingly, much effort has been devoted in recent years toward the development of nonlinear or ductile fracture mechanics methodology to characterize fracture behavior under elastic/plastic conditions; an effort which has been principally motivated by problems in nuclear industry. In this paper, the concepts of ductile (elastic/plastic) fracture mechanics are introduced and applied to the problem of both stationary and nonstationary cracks. Specifically, the limitations inherent in this approach are defined, together with a description of the microstructural considerations and applications relevant to the failure of ductile materials by fracture, fatigue, and creep

  5. Effect of yield stress matching on ductile fracture behavior of girth welds for X line pipe

    Energy Technology Data Exchange (ETDEWEB)

    Motohashi, Hiroyuki; Hagiwara, Naoto [Tokyo Gas Co., Ltd. (Japan)

    2005-07-01

    This paper describes the effects of yield stress matching on the ductile fracture behavior of girth welded joints for X linepipes. Three welded joints were made on an X line pipe using several consumables to obtain about a 20% overmatched, even matched and about a 20% under matched weld metal. For these three welded joints, curved wide plate tensile tests were then conducted with a surface notch in the weld metal. To determine the ductile crack initiation from the surface notch, these tests employed a direct-current electric potential (d-c E P) method. Crack opening displacement, gauge length strain and local strain adjacent to the surface notch were also measured. The ductile crack initiation was successfully detected using the d-c E P method. The yield stress matching significantly affected the ductile crack initiation and fracture behavior, that is, the overmatched welded joint had a higher resistance to ductile fracture than that of the under matched welded joint. The allowable strength matching level was determined from the relationship between the strength matching and the gauge length strain at the ductile crack initiation detected using the d-c E P method. (author)

  6. Ductility and fracture behavior of polycrystalline Ni/sub 3/Al alloys

    International Nuclear Information System (INIS)

    Liu, C.T.

    1987-01-01

    This paper provides a comprehensive review of the recent work on tensile ductility and fracture behavior of Ni/sub 3/Al alloys tested at ambient and elevated temperatures. Polycrystalline Ni/sub 3/Al is intrinsically brittle along grain boundaries, and the brittleness has been attributed to the large difference in valency, electronegativity, and atom size between nickel and aluminum atoms. Alloying with B, Mn, Fe, and Be significantly increases the ductility and reduces the propensity for intergranular fracture in Ni/sub 3/Al alloys. Boron is found to be most effective in improving room-temperature ductility of Ni/sub 3/Al with <24.5 at.% Al. The tensile ductility of Ni/sub 3/Al alloys depends strongly on test environments at elevated temperatures, with much lower ductilities observed in air than in vacuum. The loss in ductility is accompanied by a change in fracture mode from transgranular to intergranular. This embrittlement is due to a dynamic effect involving simultaneously high localized stress, elevated temperature, and gaseous oxygen. The embrittlement can be alleviated by control of grain shape or alloying with chromium additions. All the results are discussed in terms of localized stress concentration and grain-boundary cohesive strength

  7. Prediction of Ductile Fracture Behaviors for 42CrMo Steel at Elevated Temperatures

    Science.gov (United States)

    Lin, Y. C.; Liu, Yan-Xing; Liu, Ge; Chen, Ming-Song; Huang, Yuan-Chun

    2015-01-01

    The ductile fracture behaviors of 42CrMo steel are studied by hot tensile tests with the deformation temperature range of 1123-1373 K and strain rate range of 0.0001-0.1 s-1. Effects of deformation temperature and strain rate on the flow stress and fracture strain of the studied steel are discussed in detail. Based on the experimental results, a ductile damage model is established to describe the combined effects of deformation temperature and strain rate on the ductile fracture behaviors of 42CrMo steel. It is found that the flow stress first increases to a peak value and then decreases, showing an obvious dynamic softening. This is mainly attributed to the dynamic recrystallization and material intrinsic damage during the hot tensile deformation. The established damage model is verified by hot forging experiments and finite element simulations. Comparisons between the predicted and experimental results indicate that the established ductile damage model is capable of predicting the fracture behaviors of 42CrMo steel during hot forging.

  8. Computer model for ductile fracture

    International Nuclear Information System (INIS)

    Moran, B.; Reaugh, J. E.

    1979-01-01

    A computer model is described for predicting ductile fracture initiation and propagation. The computer fracture model is calibrated by simple and notched round-bar tension tests and a precracked compact tension test. The model is used to predict fracture initiation and propagation in a Charpy specimen and compare the results with experiments. The calibrated model provides a correlation between Charpy V-notch (CVN) fracture energy and any measure of fracture toughness, such as J/sub Ic/. A second simpler empirical correlation was obtained using the energy to initiate fracture in the Charpy specimen rather than total energy CVN, and compared the results with the empirical correlation of Rolfe and Novak

  9. Effects of grain size and test temperature on ductility and fracture behavior of a b-doped Ni/sub 3/Al alloy

    International Nuclear Information System (INIS)

    Takeyama, M.; Liu, C.T.

    1988-01-01

    Effect of grain size on ductility and fracture behavior of boron-doped Ni/sub 3/Al(Ni-23Al-0.5Hf, at.%) was studied by tensile tests using a strain rate of 3.3 x 10/sup -3/s/sup -1/ at temperatures to 1000 0 C under a high vacuum of 0 C, the alloy showed essentially ductile transgranular fracture with more than 30% elongation whereas it exhibited ductile grain-boundary fracture in the temperature range from 700 to 800 0 C. In both cases, the ductility was insensitive to grain size. On the other hand, at room temperatures above 800 0 C, the ductility decreased from about 17 to 0% with increasing grain size. The corresponding fracture mode changed from grain-boundary fracture with dynamic recrystallization to brittle grain-boundary fracture. The ductile transgranular fracture at lower temperatures is explained by stress concentration at the intersection of slip bands. The grain-size dependence of ductility is interpreted in terms of stress concentration at the grain boundaries. Finally, it is suggested that the temperature dependence of ductility in this alloy might be related to the thermal behavior of boron segregated to the grain boundaries

  10. An investigation of ductile and brittle reinforcement on the fracture behavior of molybdenum disilicide composites

    International Nuclear Information System (INIS)

    Brooks, D.; Soboyejo, W.O.

    1994-01-01

    The results of an ongoing study of the effects of ductile and brittle reinforcement on the fracture toughness of particulate reinforced molybdenum disilicide matrix composites are presented. MoSi 2 composites reinforced with ductile Nb, Mo, and W particles are compared with MoSi 2 composites reinforced with SiC, TiB 2 , and partially stabilized zirconia (PSZ) particles. The effects of different degrees of yttria stabilization on zirconia reinforced composites will also be examined, as well as the effect of solid solution alloying with WSi 2 . The effects of multiple reinforcement of MoSi 2 with 20 vol.% Nb and 20 vol.% unstabilized zirconia (TZ-0) are discussed. The toughening is rationalized using micromechanical models for crack bridging, transformation toughening, and crack deflection

  11. Computer simulation of ductile fracture

    International Nuclear Information System (INIS)

    Wilkins, M.L.; Streit, R.D.

    1979-01-01

    Finite difference computer simulation programs are capable of very accurate solutions to problems in plasticity with large deformations and rotation. This opens the possibility of developing models of ductile fracture by correlating experiments with equivalent computer simulations. Selected experiments were done to emphasize different aspects of the model. A difficult problem is the establishment of a fracture-size effect. This paper is a study of the strain field around notched tensile specimens of aluminum 6061-T651. A series of geometrically scaled specimens are tested to fracture. The scaled experiments are conducted for different notch radius-to-diameter ratios. The strains at fracture are determined from computer simulations. An estimate is made of the fracture-size effect

  12. Micromechanics modelling of ductile fracture

    CERN Document Server

    Chen, Zengtao

    2013-01-01

    This book summarizes research advances in micromechanics modelling of ductile fractures made in the past two decades. The ultimate goal of this book is to reach manufacturing frontline designers and materials engineers by providing a user-oriented, theoretical background of micromechanics modeling. Accordingly, the book is organized in a unique way and presents a vigorous damage percolation model developed by the authors over the last ten years. This model overcomes almost all difficulties of the existing models and can be used to completely accommodate ductile damage development within a single, measured microstructure frame. Related void damage criteria including nucleation, growth and coalescence are then discussed in detail: how they are improved, when and where they are used in the model, and how the model performs in comparison with the existing models. Sample forming simulations are provided to illustrate the model’s performance.

  13. Ductile fracture behavior of 6-inch diameter type 304 stainless steel and STS 42 carbon steel piping containing a through-wall or part-through crack

    International Nuclear Information System (INIS)

    Shibata, Katsuyuki; Ohba, Toshihiro; Kawamura, Takaichi; Miyazono, Shohachiro; Kaneko, Tadashi; Yokoyama, Norio.

    1986-05-01

    The double ended guillotine break philosophy in the design base accident of the nuclear power plant is considered to be overly conservative from the view point of piping design. Through the past experiences and developments of the fabrication, inspection, and operation of nuclear power plants, it has been recognized that the Leak-Before-Break (LBB) concept can be justified in the LWR pressure boundary pipings. In order to verify the LBB concept, extensive experimental and theoretical works are being conducted in many countries. Furthermore, a revised piping design standard, in which LBB concept is introduced, is under preparation in Japan, U.S.A., and European countries. At JAERI, a research program to investigate the unstable ductile fracture behavior of LWR piping under bending load has been carried out as a part of the LBB verification researches since 1983. This report summarizes the result of the ductile fracture tests conducted at room temperature in 1983 and 84. The 6-inch diameter pipes of type 304 stainless steel and STS 42 carbon steel pipe with a through-wall or part-through crack were tested under bending load with low or high compliance condition at room temperature. Pipe fracture data were obtained from the test as regards to load- displacement curve, crack extension, net section stress, J-resistance curve, and so on. Besides, the influence of the compliance on the fracture behavior was examined. Discussions are performed on the ductile pipe fracture criterion, flaw evaluation criterion, and LBB evaluation method. (author)

  14. Impact of ductility on hydraulic fracturing in shales

    Science.gov (United States)

    MacMinn, Chris; Auton, Lucy

    2016-04-01

    Hydraulic fracturing is a method for extracting natural gas and oil from low-permeability rocks such as shale via the high-pressure injection of fluid into the bulk of the rock. The goal is to initiate and propagate fractures that will provide hydraulic access deeper into the reservoir, enabling gas or oil to be collected from a larger region of the rock. Fracture is the tensile failure of a brittle material upon reaching a threshold tensile stress, but some shales have a high clay content and may yield plastically before fracturing. Plastic deformation is the shear failure of a ductile material, during which stress relaxes through irreversible rearrangements of the particles of the material. Here, we investigate the impact of the ductility of shales on hydraulic fracturing. We first consider a simple, axisymmetric model for radially outward fluid injection from a wellbore into a ductile porous rock. We use this model to show that plastic deformation greatly reduces the maximum tensile stress, and that this maximum stress does not always occur at the wellbore. We then complement these results with laboratory experiments in an analogue system, and with numerical simulations based on the discrete element method (DEM), both of which suggest that ductile failure can indeed dramatically change the resulting deformation pattern. These results imply that hydraulic fracturing may fail in ductile rocks, or that the required injection rate for fracking may be much larger than the rate predicted from models that assume purely elastic mechanical behavior.

  15. Prediction of Ductile Fracture Surface Roughness Scaling

    DEFF Research Database (Denmark)

    Needleman, Alan; Tvergaard, Viggo; Bouchaud, Elisabeth

    2012-01-01

    . Ductile crack growth in a thin strip under mode I, overall plane strain, small scale yielding conditions is analyzed. Although overall plane strain loading conditions are prescribed, full 3D analyses are carried out to permit modeling of the three dimensional material microstructure and of the resulting......Experimental observations have shown that the roughness of fracture surfaces exhibit certain characteristic scaling properties. Here, calculations are carried out to explore the extent to which a ductile damage/fracture constitutive relation can be used to model fracture surface roughness scaling...... three dimensional stress and deformation states that develop in the fracture process region. An elastic-viscoplastic constitutive relation for a progressively cavitating plastic solid is used to model the material. Two populations of second phase particles are represented: large inclusions with low...

  16. Designing molecular structure to achieve ductile fracture behavior in a stiff and strong 2D polymer, "graphylene".

    Science.gov (United States)

    Sandoz-Rosado, E; Beaudet, T D; Balu, R; Wetzel, E D

    2016-06-07

    As the simplest two-dimensional (2D) polymer, graphene has immensely high intrinsic strength and elastic stiffness but has limited toughness due to brittle fracture. We use atomistic simulations to explore a new class of graphene/polyethylene hybrid 2D polymer, "graphylene", that exhibits ductile fracture mechanisms and has a higher fracture toughness and flaw tolerance than graphene. A specific configuration of this 2D polymer hybrid, denoted "GrE-2" for the two-carbon-long ethylene chains connecting benzene rings in the inherent framework, is prioritized for study. MD simulations of crack propagation show that the energy release rate to propagate a crack in GrE-2 is twice that of graphene. We also demonstrate that GrE-2 exhibits delocalized failure and other energy-dissipating fracture mechanisms such as crack branching and bridging. These results demonstrate that 2D polymers can be uniquely tailored to achieve a balance of fracture toughness with mechanical stiffness and strength.

  17. An Assessment of the Ductile Fracture Behavior of Hot Isostatically Pressed and Forged 304L Stainless Steel

    Science.gov (United States)

    Cooper, A. J.; Smith, R. J.; Sherry, A. H.

    2017-05-01

    Type 300 austenitic stainless steel manufactured by hot isostatic pressing (HIP) has recently been shown to exhibit subtly different fracture behavior from that of equivalent graded forged steel, whereby the oxygen remaining in the component after HIP manifests itself in the austenite matrix as nonmetallic oxide inclusions. These inclusions facilitate fracture by acting as nucleation sites for the initiation, growth, and coalescence of microvoids in the plastically deforming austenite matrix. Here, we perform analyses based on the Rice-Tracey (RT) void growth model, supported by instrumented Charpy and J-integral fracture toughness testing at ambient temperature, to characterize the degree of void growth ahead of both a V-notch and crack in 304L stainless steel. We show that the hot isostatically pressed (HIP'd) 304L steel exhibits a lower critical void growth at the onset of fracture than that observed in forged 304L steel, which ultimately results in HIP'd steel exhibiting lower fracture toughness at initiation and impact toughness. Although the reduction in toughness of HIP'd steel is not detrimental to its use, due to the steel's sufficiently high toughness, the study does indicate that HIP'd and forged 304L steel behave as subtly different materials at a microstructural level with respect to their fracture behavior.

  18. From brittle to ductile fracture in disordered materials.

    Science.gov (United States)

    Picallo, Clara B; López, Juan M; Zapperi, Stefano; Alava, Mikko J

    2010-10-08

    We introduce a lattice model able to describe damage and yielding in heterogeneous materials ranging from brittle to ductile ones. Ductile fracture surfaces, obtained when the system breaks once the strain is completely localized, are shown to correspond to minimum energy surfaces. The similarity of the resulting fracture paths to the limits of brittle fracture or minimum energy surfaces is quantified. The model exhibits a smooth transition from brittleness to ductility. The dynamics of yielding exhibits avalanches with a power-law distribution.

  19. Unstable ductile fracture conditions in upper shelf region

    International Nuclear Information System (INIS)

    Nakano, Yoshifumi; Kubo, Takahiro

    1985-01-01

    The phenomenon of unstability of ductile fracture in the upper shelf region of a forged steel for nuclear reactor pressure vessels A508 Cl. 3 was studied with a large compliance apparatus, whose spring constants were 100, 170 and 230 kgf/mm, at the test temperatures of 100, 200 and 300 0 C and at the loading rates of 2, 20 and 200 mm/min in the crosshead speed. The main results obtained are as follows: (1) The fracture modes of the specimens consisted of (a) stable fracture, (b) unstable fracture which leads to a complete fracture rapidly and (c) quasiunstable fracture which does not lead to a complete fracture though a rapid extension of ductile crack takes place. (2) Side groove, high temperature or small spring constant made a ductile crack more unstable. (3) High temperature or large spring constant made the occurrence of quasiunstable fracture easier. (4) Quasiunstable ductile fracture took place before the maximum load, that is, at the J integral value of about 10 kgf/mm. The initiation of a microscopic ductile crack, therefore, seems to lead to quasiunstable fracture. (5) The concept that unstable ductile fracture takes place when Tsub(app) exceeds Tsub(mat) seems applicable only to the case in which unstable ductile fracture takes place after the maximum load has been exceeded. (author)

  20. Ductile fracture surface morphology of amorphous metallic alloys

    NARCIS (Netherlands)

    Miskuf, J; Csach, K; Ocelik, [No Value; Bengus, VZ; Tabachnikova, ED; Duhaj, P; Ocelik, Vaclav

    1999-01-01

    Fracture surfaces of ductile failure of two types bulk amorphous metallic alloys were studied using quantitative and qualitative fractographic analysis. The observed fractographic behaviour of ductile failure in comparison with the ductile failure of amorphous alloy ribbons shows signs of the same

  1. Hot Ductility Behavior of an 8 Pct Cr Roller Steel

    Science.gov (United States)

    Wang, Zhenhua; Sun, Shuhua; Shi, Zhongping; Wang, Bo; Fu, Wantang

    2015-04-01

    The hot ductility of an 8 pct Cr roller steel was determined between 1173 K and 1473 K (900 °C and 1200 °C) at strain rates of 0.01 to 10 s-1 through tensile testing. The fracture morphology was observed using scanning electron microscopy, and the microstructure was examined through optical microscopy and transmission electron microscopy. The dependence of the hot ductility behavior on the deformation conditions, grain size, and precipitation was analyzed. The relationship between the reduction in area and the natural logarithm of the Zener-Hollomon parameter (ln Z) was found to be a second-order polynomial. When ln Z was greater than 40 s-1, the hot ductility was poor and fracture was mainly caused by incompatible deformation between the grains. When ln Z was between 32 and 40 s-1, the hot ductility was excellent and the main fracture mechanism was void linking. When ln Z was below 32 s-1, the hot ductility was poor and fracture was mainly caused by grain boundary sliding. A fine grain structure is beneficial for homogenous deformation and dynamic recrystallization, which induces better hot ductility. The effect of M7C3 carbide particles dispersed in the matrix on the hot ductility was small. The grain growth kinetics in the 8 pct Cr steel were obtained between 1373 K and 1473 K (1100 °C and 1200 °C). Finally, optimized preheating and forging procedures for 8 pct Cr steel rollers are provided.

  2. Fracture toughness for materials of low ductility

    International Nuclear Information System (INIS)

    Barzilay, S.; Karp, B.; Perl, M.

    1998-05-01

    The results of a survey of methods for evaluating fracture toughness characteristics for semi-brittle and brittle materials are presented in this report. These methods differ considerably from those used for ductile materials by the specimen configurations, the methodology of the experiments and by the problems occurring while using these methods. The survey yields several important findings A. It is possible to create steady state crack growth by cyclic loading in several semi-brittle materials. B. The need for pre-cracking is not yet clear, nevertheless it is recommended to evaluate fracture toughens with pre-cracked specimen. C. As crack length and ligament size may effect fracture toughness results it is necessary to define minimum specimen dimensions to avoid this effect. D. The specimen thickness hardly affects the fracture toughens. E. Loading rate for the test is not well defined. It is commonly accepted to end the test in one minute. F. The main mechanism that causes inelastic deformation in semi-brittle materials is related to the generation of micro-cracks

  3. Fracture of longitudinally cracked ductile tubes

    International Nuclear Information System (INIS)

    Larsson, H.; Bernard, J.

    1978-01-01

    Various bulging factor and plasticity correction factor formulations are discussed and a new plasticity correction factor leading to a simple failure law is proposed. Failure stresses predicted by the usual Linear Elastic Fracture Mechanics formula corrected for plasticity are shown to be identical with the Dowling and Townley two-criteria approach if the relevant parameters are chosen in a suitable manner. Burst tests on AISI 304 stainless steel tubes performed at the Joint Research Centre, Ispra are described. The strengthening effect of the sealing patch was taken into account by replacing the Folias bulging factor by a smaller empirical factor determined by Bernard and Henry from fatigue crack growth tests. A flow stress sigma and a toughness Ksub(c) were derived which apply to the prediction of the onset of stable crack growth in 304 stainless steel tubes at room temperature. For other ductile materials and temperatures tentative formulae are proposed. (author)

  4. Ductile fracture theories for pressurised pipes and containers

    Science.gov (United States)

    Erdogan, F.

    1976-01-01

    Two mechanisms of fracture are distinguished. Plane strain fractures occur in materials which do not undergo large-scale plastic deformations prior to and during a possible fracture deformation. Plane stress or high energy fractures are generally accompanied by large inelastic deformations. Theories for analyzing plane stress are based on the concepts of critical crack opening stretch, K(R) characterization, J-integral, and plastic instability. This last is considered in some detail. The ductile fracture process involves fracture initiation followed by a stable crack growth and the onset of unstable fracture propagation. The ductile fracture propagation process may be characterized by either a multiparameter (discrete) model, or some type of a resistance curve which may be considered as a continuous model expressed graphically. These models are studied and an alternative model is also proposed for ductile fractures which cannot be modeled as progressive crack growth phenomena.

  5. Effects of boron on the fracture behavior and ductility of cast Ti–6Al–4V alloys

    International Nuclear Information System (INIS)

    Luan, J.H.; Jiao, Z.B.; Heatherly, L.; George, E.P.; Chen, G.; Liu, C.T.

    2015-01-01

    Minor amounts of boron additions have been found to greatly enhance the ductility of cast Ti–6Al–4V alloys, which was considered to be due to the grain-size refinement. In this paper, we report our interesting finding that the beneficial effect of boron on the ductility of the cast titanium alloys is due not only to the grain-size refinement but the enhancement of the prior-β grain-boundary cohesion by boron segregation at the grain boundaries, as evidenced by Auger electron microscopy

  6. Ductile fracture of cylindrical vessels containing a large flaw

    Science.gov (United States)

    Erdogan, F.; Irwin, G. R.; Ratwani, M.

    1976-01-01

    The fracture process in pressurized cylindrical vessels containing a relatively large flaw is considered. The flaw is assumed to be a part-through or through meridional crack. The flaw geometry, the yield behavior of the material, and the internal pressure are assumed to be such that in the neighborhood of the flaw the cylinder wall undergoes large-scale plastic deformations. Thus, the problem falls outside the range of applicability of conventional brittle fracture theories. To study the problem, plasticity considerations are introduced into the shell theory through the assumptions of fully-yielded net ligaments using a plastic strip model. Then a ductile fracture criterion is developed which is based on the concept of net ligament plastic instability. A limited verification is attempted by comparing the theoretical predictions with some existing experimental results.

  7. Estimation scheme for unstable ductile fracture of pressure vessel

    International Nuclear Information System (INIS)

    Takahashi, Jun; Okamura, Hiroyuki; Sakai, Shinsuke

    1990-01-01

    This paper presents a new scheme for the estimation of unstable ductile fracture using the J-integral. The proposed method uses a load-versus-displacement diagram which is generated using fully plastic solutions. By this method, the phenomena of the ductile fracture can be grasped visually. Thus, the parametrical survey can be executed far more easily than before. Then, using the proposed method, unstable ductile fracture is analyzed for single-edge cracked plates under both uniform tension and pure bending. In addition, several parametrical surveys are performed concerning (1) J-controlled crack growth, (2) compliance of the structure, (3) ductility of the material (i.e., J-resistance curve), and (4) scale of the structure (i.e., screening criterion). As a result, it is shown that the proposed method is especially effective for the paramtrical study of unstable ductile fracture. (author)

  8. Hot Ductility Behavior of a Peritectic Steel during Continuous Casting

    Directory of Open Access Journals (Sweden)

    Mustafa Merih Arıkan

    2015-06-01

    Full Text Available Hot ductility properties of a peritectic steel for welded gas cylinders during continuous casting were studied by performing hot tensile tests at certain temperatures ranging from 1200 to 700 °C for some cooling rates by using Gleeble-3500 thermo-mechanical test and simulation machine in this study. The effects of cooling rate and strain rate on hot ductility were investigated and continuous casting process map (time-temperature-ductility were plotted for this material. Reduction of area (RA decreases and cracking susceptibility increases during cooling from solidification between certain temperatures depending on the cooling rate. Although the temperatures which fracture behavior change upon cooling during continuous casting may vary for different materials, it was found that the type of fracture was ductile at 1100 and 1050 °C; semi-ductile at 1000 °C, and brittle at 800 °C for the steel P245NB. There is a ductility trough between 1000 and 725 °C. The ductility trough gets slightly narrower as the cooling rate decreases.

  9. Hot ductility behavior of boron microalloyed steels

    International Nuclear Information System (INIS)

    Lopez-Chipres, E.; Mejia, I.; Maldonado, C.; Bedolla-Jacuinde, A.; Cabrera, J.M.

    2007-01-01

    The current study analyses the influence of boron contents (between 29 and 105 ppm) on the hot ductility of boron microalloyed steels. For this purpose, hot tensile tests were carried out at different temperatures (700, 800, 900 and 1000 deg. C) at a constant true strain rate of 0.001 s -1 . In general, results revealed an improvement of the hot ductility of steels at increasing boron content. At 700, 900 and 1000 deg. C the ductility is higher than at 800 deg. C, where boron microalloyed steels exhibit a region of ductility loss (trough region). Likewise, dynamic recrystallization only occurred at 900 and 1000 deg. C. The fracture surfaces of the tested steels at temperatures giving the high temperature ductility regime show that the fracture mode is a result of ductile failure, whereas it is ductile-brittle failure in the trough region. Results are discussed in terms of dynamic recrystallization and boron segregation towards austenite grain boundaries, which may retard the formation of pro-eutectoid ferrite and increase grain boundary cohesion

  10. Ductile Fracture Behaviour of Hot Isostatically Pressed Inconel 690 Superalloy

    Science.gov (United States)

    Cooper, A. J.; Brayshaw, W. J.; Sherry, A. H.

    2018-04-01

    Herein we assess the differences in Charpy impact behavior between Hot Isostatically Pressed and forged Inconel 690 alloy over the temperature range of 300 °C to - 196 °C. The impact toughness of forged 690 exhibited a relatively small temperature dependence, with a maximum difference of ca. 40 J measured between 300 °C and - 196 °C, whereas the HIP'd alloy exhibited a difference of approximately double that of the forged alloy over the same temperature range. We have conducted Charpy impact testing, tensile testing, and metallographic analyses on the as-received materials as well as fractography of the failed Charpy specimens in order to understand the mechanisms that cause the observed differences in material fracture properties. The work supports a recent series of studies which assess differences in fundamental fracture behavior between Hot Isostatically Pressed and forged austenitic stainless steel materials of equivalent grades, and the results obtained in this study are compared to those of the previous stainless steel investigations to paint a more general picture of the comparisons between HIP vs forged material fracture behavior. Inconel 690 was selected in this study since previous studies were unable to completely omit the effects of strain-induced martensitic transformation at the tip of the Chary V-notch from the fracture mechanism; Inconel 690 is unable to undergo strain-induced martensitic transformation due to the alloy's high nickel content, thereby providing a sister study with the omission of any martensitic transformation effects on ductile fracture behavior.

  11. Ductile fracture behaviour of primary heat transport piping material ...

    Indian Academy of Sciences (India)

    R. Narasimhan (Krishtel eMaging) 1461 1996 Oct 15 13:05:22

    Abstract. Design of primary heat transport (PHT) piping of pressurised heavy water reactors (PHWR) has to ensure implementation of leak-before-break con- cepts. In order to be able to do so, the ductile fracture characteristics of PHT piping material have to be quantified. In this paper, the fracture resistance of SA333, Grade.

  12. Fracture dynamics of a propagating crack in a pressurized ductile cylinder

    International Nuclear Information System (INIS)

    Emery, A.F.; Love, W.J.; Kobayashi, A.S.

    1977-01-01

    A suddenly-introduced axial through-crack in the wall of a pipe pressurized by hot water is allowed to propagate according to Weiss' notch-strength theory of ductile static fracture. For this somewhat ductile material of A533B steel, Weiss' criterion was extended of dynamic fracture without modification. This dynamic-fracture criterion enabled a unique comparison to be obtained for the results of ductile-fracture with those of brittle-fracture in a fracturing A533B steel pipe. Since the pipe cross-sectional area is likely to increase with large flap motions under ductile tearing, a large deformation-shell-finite-difference-dynamic-code which includes rotary inertia was used in this analysis. The uniaxial-stress-strain curve of A533B steel was approximated by a bilinear stress-strain where Von-Misses yield criterion and associated flow rule were used in the elastic-plastic analysis. The fluid pressure was assumed constant and thus pipe flaps are only lightly loaded by pressure in this analysis. In previous publications, the authors have compared their preliminary results for the shell motion obtained through their model for a fracturing pipe with those of Kanninen, et al., and Freund, et al., to evaluate the effects of pressure loading on the crack flaps and the differences between small and large deflection results. In this paper, the differences in crack-propagation behavior of a fracturing pipe composed of the same A533B but subjected to a brittle or a ductile-fracture criterion are discussed. An important conclusion in fracture dynamics derived from analyses is that a smoothly-varying crack velocity will require a non-unique crack-velocity-versus-dynamic-fracture-parameter-relation while a unique and smoothly-varying crack-velocity-versus-dynamic-fracture-parameter-relation will demand an intermittently-propagating crack

  13. A fracture mechanics safety concept to assess the impact behavior of ductile cast iron containers for shipping and storage of radioactive materials

    International Nuclear Information System (INIS)

    Voelzke, H.; Roedel, R.; Droste, B.

    1994-01-01

    Within the scope of the German licensing procedures for shipping and storage containers for radioactive materials made of ductile cast iron, BAM performs approval design tests including material tests to ensure the main safety goals of shielding, leaktightness and subcriticality under ''Type B accident conditions''. So far the safety assessment concept of BAM is based essentially on the experimental proof of container strength by prototype testing under most damaging test conditions in connection with complete approval design tests, and has been developed especially for cylindrical casks like CASTOR- and TN-design. In connection with the development of new container constructions such as ''cubic cast containers'', and the fast developments in the area of numerical calculation methods, there is a need for a more flexible safety concept especially considering fracture mechanics aspects.This paper presents the state of work at BAM for such an extended safety concept for ductile cast iron containers, based on a detailed brittle fracture safe design proof. The requirements on stress analysis (experimental or numerical), material properties, material qualification, quality assurance provisions and fracture mechanics safety assessment, including well defined and justified factors of safety, are described. ((orig.))

  14. The true origin of ductile fracture in aluminium alloys

    OpenAIRE

    Toda, Hiroyuki; Oogo, Hideyuki; Horikawa, Keitaro; Uesugi, Kentaro; Takeuchi, Akihisa; Suzuki, Yasuo; Nakazawa, Mitsuru; Aoki, Yoshimitsu; Kobayashi, Masakazu

    2014-01-01

    It has generally been assumed that metals usually fail as a result of microvoid nucleation induced by particle fracture. Here, we concentrate on high-density micropores filled with hydrogen in aluminum, existence of which has been largely overlooked until quite recently. These micropores exhibit premature growth under external loading, thereby inducing ductile fracture, whereas the particle fracture mechanism operates only incidentally. Conclusive evidence of a micropore mechanism is provided...

  15. Fracture toughness of borides formed on boronized ductile iron

    International Nuclear Information System (INIS)

    Sen, Ugur; Sen, Saduman; Koksal, Sakip; Yilmaz, Fevzi

    2005-01-01

    In this study, fracture toughness properties of boronized ductile iron were investigated. Boronizing was realized in a salt bath consisting of borax, boric acid and ferro-silicon. Boronizing heat treatment was carried out between 850 and 950 deg. C under the atmospheric pressure for 2-8 h. Borides e.g. FeB, Fe 2 B formed on ductile iron was verified by X-ray diffraction (XRD) analysis, SEM and optical microscope. Experimental results revealed that longer boronizing time resulted in thicker boride layers. Optical microscope cross-sectional observation of borided layers showed dentricular morphology. Both microhardness and fracture toughness of borided surfaces were measured via Vickers indenter. The harnesses of borides formed on the ductile iron were in the range of 1160-2140 HV 0.1 and fracture toughness were in the range of 2.19-4.47 MPa m 1/2 depending on boronizing time and temperature

  16. Numerical modeling of ductile tearing effects on cleavage fracture toughness

    International Nuclear Information System (INIS)

    Dodds, R.H. Jr.; Tang, M.; Anderson, T.L.

    1994-05-01

    Experimental studies demonstrate a significant effect of specimen size, a/W ratio and prior ductile tearing on cleavage fracture toughness values (J c ) measured in the ductile-to-brittle transition region of ferritic materials. In the lower-transition region, cleavage fracture often occurs under conditions of large-scale yielding but without prior ductile crack extension. The increased toughness develops when plastic zones formed at the crack tip interact with nearby specimen surfaces which relaxes crack-tip constraint (stress triaxiality). In the mid-to-upper transition region, small amounts of ductile crack extension (often c -values. Previous work by the authors described a micromechanics fracture model to correct measured J c -values for the mechanistic effects of large-scale yielding. This new work extends the model to also include the influence of ductile crack extension prior to cleavage. The paper explores development of the new model, provides necessary graphs and procedures for its application and demonstrates the effects of the model on fracture data sets for two pressure vessel steels (A533B and A515)

  17. Micromechanics based simulation of ductile fracture in structural steels

    Science.gov (United States)

    Yellavajjala, Ravi Kiran

    The broader aim of this research is to develop fundamental understanding of ductile fracture process in structural steels, propose robust computational models to quantify the associated damage, and provide numerical tools to simplify the implementation of these computational models into general finite element framework. Mechanical testing on different geometries of test specimens made of ASTM A992 steels is conducted to experimentally characterize the ductile fracture at different stress states under monotonic and ultra-low cycle fatigue (ULCF) loading. Scanning electron microscopy studies of the fractured surfaces is conducted to decipher the underlying microscopic damage mechanisms that cause fracture in ASTM A992 steels. Detailed micromechanical analyses for monotonic and cyclic loading are conducted to understand the influence of stress triaxiality and Lode parameter on the void growth phase of ductile fracture. Based on monotonic analyses, an uncoupled micromechanical void growth model is proposed to predict ductile fracture. This model is then incorporated in to finite element program as a weakly coupled model to simulate the loss of load carrying capacity in the post microvoid coalescence regime for high triaxialities. Based on the cyclic analyses, an uncoupled micromechanics based cyclic void growth model is developed to predict the ULCF life of ASTM A992 steels subjected to high stress triaxialities. Furthermore, a computational fracture locus for ASTM A992 steels is developed and incorporated in to finite element program as an uncoupled ductile fracture model. This model can be used to predict the ductile fracture initiation under monotonic loading in a wide range of triaxiality and Lode parameters. Finally, a coupled microvoid elongation and dilation based continuum damage model is proposed, implemented, calibrated and validated. This model is capable of simulating the local softening caused by the various phases of ductile fracture process under

  18. The elasto plastic fracture mechanics in ductile metal sheets

    International Nuclear Information System (INIS)

    Khan, M.A.; Malik, M.N.; Naeem, A.; Haq, A.U.; Atkins, A.G.

    1999-01-01

    The crack initiation of propagation in ductile metal sheets are caused by various micro and macro changes taking place due to material properties, applied loads, shape of the indenter (tool geometry) and the environmental conditions. These microstructural failures are directly related to the atomic bonding, crystal lattices, grain boundary status, material flaws in matrix, inhomogeneities and anisotropy in the metal sheets. The Elasto-Plastic related energy based equations are applied to these Rigid Plastic materials to determine the onset of fracture in metal forming. The combined stress and strain criterion of a critical plastic work per unit volume is no more considered as a universal ductile fracture criterion, rather a critical plastic work per unit volume dependence on all sort of stresses (hydrostatic) are the required features for the sheet metal failure (fracture). In this present study, crack initiation and propagation are related empirically with fracture toughness and the application of the theory in industry to save energy. (author)

  19. Influence of ageing, inclusions and voids on ductile fracture ...

    Indian Academy of Sciences (India)

    Unknown

    The strain hardening capacity has a marked effect on void size, and is an indicator of fracture .... a model of ductile failure based on the concept that the critical step in the .... Ashby M F, Gandhi C and Taplin D M R 1979 Acta Metal. 27. 699.

  20. Modelling of ductile and cleavage fracture by local approach

    International Nuclear Information System (INIS)

    Samal, M.K.; Dutta, B.K.; Kushwaha, H.S.

    2000-08-01

    This report describes the modelling of ductile and cleavage fracture processes by local approach. It is now well known that the conventional fracture mechanics method based on single parameter criteria is not adequate to model the fracture processes. It is because of the existence of effect of size and geometry of flaw, loading type and rate on the fracture resistance behaviour of any structure. Hence, it is questionable to use same fracture resistance curves as determined from standard tests in the analysis of real life components because of existence of all the above effects. So, there is need to have a method in which the parameters used for the analysis will be true material properties, i.e. independent of geometry and size. One of the solutions to the above problem is the use of local approaches. These approaches have been extensively studied and applied to different materials (including SA33 Gr.6) in this report. Each method has been studied and reported in a separate section. This report has been divided into five sections. Section-I gives a brief review of the fundamentals of fracture process. Section-II deals with modelling of ductile fracture by locally uncoupled type of models. In this section, the critical cavity growth parameters of the different models have been determined for the primary heat transport (PHT) piping material of Indian pressurised heavy water reactor (PHWR). A comparative study has been done among different models. The dependency of the critical parameters on stress triaxiality factor has also been studied. It is observed that Rice and Tracey's model is the most suitable one. But, its parameters are not fully independent of triaxiality factor. For this purpose, a modification to Rice and Tracery's model is suggested in Section-III. Section-IV deals with modelling of ductile fracture process by locally coupled type of models. Section-V deals with the modelling of cleavage fracture process by Beremins model, which is based on Weibulls

  1. Ductility and fracture of single crystaliine Ni3Al with boron additions

    International Nuclear Information System (INIS)

    Heredia, F.E.; Pope, D.P.

    1989-01-01

    Low and high temperature tensile tests were performed on single crystals of pure Ni 3 Al and Ni 3 Al+B in order to determine the effect of B additions on the ductility and fracture behavior. Tests were carried out in air at a constant strain rate of 1/3 x 10 -3 s -1 . The orientation tested were [001] for whic the yield stress in tension is always greater than in compression, and those for wich the tension/compression asymmetry is zero ([T=C]) for each particular composition. At room temperature, the results show a positive effect of B additions on both the fracture stress and on the ductility. The ductility at 800K appears to decrease monotonically with B additions. The largest ductilities are found for [T=C] at room temperature where an improvement of about 26% (resolved strain) for an addition of 0.2 at % B was obtained. However, the most dramatic increase in ductility occurs for the [001] oriented samples at room temperature where a 55% improvement was measured over that of pure Ni 3 Al. Fracture surfaces show a combinaton of massive slip, some clevage, and heavily dimpled areas. These observations show that B additions not only increase the ductility of polycrystalline Ni 3 Al, as has been previously observed by many investigators, but also that the already-ductile single crystalline material, indicating that a bulk effect should be added to the grain boundary strengthening effect of B when explaining the improvement in ductility of polycrystalline Ni 3 Al due to B additions

  2. Dynamic ductile fracture of a central crack

    Science.gov (United States)

    Tsai, Y. M.

    1976-01-01

    A central crack, symmetrically growing at a constant speed in a two dimensional ductile material subject to uniform tension at infinity, is investigated using the integral transform methods. The crack is assumed to be the Dugdale crack, and the finite stress condition at the crack tip is satisfied during the propagation of the crack. Exact expressions of solution are obtained for the finite stress condition at the crack tip, the crack shape, the crack opening displacement, and the energy release rate. All those expressions are written as the product of explicit dimensional quantities and a nondimensional dynamic correction function. The expressions reduce to the associated static results when the crack speed tends to zero, and the nondimensional dynamic correction functions were calculated for various values of the parameter involved.

  3. Evaluation of fracture toughness of ductile cast iron for casks

    International Nuclear Information System (INIS)

    Hide, Koh-ichiro; Arai, Taku; Takaku, Hiroshi; Shimazaki, Katsunori; Kusanagi, Hideo

    1988-01-01

    We studied the fracture toughness and tensile properties of ductile cast iron for casks, and tried to introduce a fatigue crack into partial cask model. Main results were shown as follows. (1) Fracture toughness were in the upper shelf area above -25deg C, and were in the transition area at -40 and -70deg C. (2) Increasing the value of K I , the fracture toughness decreased. (3) Increasing the specimen thickness, fracture toughness decreased. (4) Fracture toughness of an artificial flaw (ρ=0.1 mm) was the same as that of a fatigue crack at -40deg C. (5) Tensil properties were inferior at -196 and about 400deg C because of low temperature brittleness and blue brittleness. (6) Tensile properties in the middle of cask wall were inferior. (7) It seems to be possible to introduce a fatigue crack into a full size cask. (author)

  4. Analysis Strategy for Fracture Assessment of Defects in Ductile Materials

    Energy Technology Data Exchange (ETDEWEB)

    Dillstroem, Peter; Andersson, Magnus; Sattari-Far, Iradj; Weilin Zang (Inspecta Technology AB, Stockholm (Sweden))

    2009-06-15

    The main purpose of this work is to investigate the significance of the residual stresses for defects (cracks) in ductile materials with nuclear applications, when the applied primary (mechanical) loads are high. The treatment of weld-induced stresses as expressed in the SACC/ProSACC handbook and other fracture assessment procedures such as the ASME XI code and the R6-method is believed to be conservative for ductile materials. This is because of the general approach not to account for the improved fracture resistance caused by ductile tearing. Furthermore, there is experimental evidence that the contribution of residual stresses to fracture diminishes as the degree of yielding increases to a high level. However, neglecting weld-induced stresses in general, though, is doubtful for loads that are mostly secondary (e.g. thermal shocks) and for materials which are not ductile enough to be limit load controlled. Both thin-walled and thick-walled pipes containing surface cracks are studied here. This is done by calculating the relative contribution from the weld residual stresses to CTOD and the J-integral. Both circumferential and axial cracks are analysed. Three different crack geometries are studied here by using the finite element method (FEM). (i) 2D axisymmetric modelling of a V-joint weld in a thin-walled pipe. (ii) 2D axisymmetric modelling of a V-joint weld in a thick-walled pipe. (iii) 3D modelling of a X-joint weld in a thick-walled pipe. t. Each crack configuration is analysed for two load cases; (1) Only primary (mechanical) loading is applied to the model, (2) Both secondary stresses and primary loading are applied to the model. Also presented in this report are some published experimental investigations conducted on cracked components of ductile materials subjected to both primary and secondary stresses. Based on the outcome of this study, an analysis strategy for fracture assessment of defects in ductile materials of nuclear components is proposed. A new

  5. Analysis Strategy for Fracture Assessment of Defects in Ductile Materials

    International Nuclear Information System (INIS)

    Dillstroem, Peter; Andersson, Magnus; Sattari-Far, Iradj; Weilin Zang

    2009-06-01

    The main purpose of this work is to investigate the significance of the residual stresses for defects (cracks) in ductile materials with nuclear applications, when the applied primary (mechanical) loads are high. The treatment of weld-induced stresses as expressed in the SACC/ProSACC handbook and other fracture assessment procedures such as the ASME XI code and the R6-method is believed to be conservative for ductile materials. This is because of the general approach not to account for the improved fracture resistance caused by ductile tearing. Furthermore, there is experimental evidence that the contribution of residual stresses to fracture diminishes as the degree of yielding increases to a high level. However, neglecting weld-induced stresses in general, though, is doubtful for loads that are mostly secondary (e.g. thermal shocks) and for materials which are not ductile enough to be limit load controlled. Both thin-walled and thick-walled pipes containing surface cracks are studied here. This is done by calculating the relative contribution from the weld residual stresses to CTOD and the J-integral. Both circumferential and axial cracks are analysed. Three different crack geometries are studied here by using the finite element method (FEM). (i) 2D axisymmetric modelling of a V-joint weld in a thin-walled pipe. (ii) 2D axisymmetric modelling of a V-joint weld in a thick-walled pipe. (iii) 3D modelling of a X-joint weld in a thick-walled pipe. t. Each crack configuration is analysed for two load cases; (1) Only primary (mechanical) loading is applied to the model, (2) Both secondary stresses and primary loading are applied to the model. Also presented in this report are some published experimental investigations conducted on cracked components of ductile materials subjected to both primary and secondary stresses. Based on the outcome of this study, an analysis strategy for fracture assessment of defects in ductile materials of nuclear components is proposed. A new

  6. Ductile fracture estimation of reactor pressure vessel under thermal shock

    International Nuclear Information System (INIS)

    Takahashi, Jun; Sakai, Shinsuke; Okamura, Hiroyuki

    1990-01-01

    This paper presents a new scheme for the estimation of unstable ductile fracture of a reactor pressure vessel under thermal shock conditions. First, it is shown that the bending moment applied to the cracked section can be evaluated by considering the plastic deformation of the cracked section and the thermal deformation of the shell. As the contribution of the local thermal stress to the J-value is negligible, the J-value under thermal shock can be easily evaluated by using fully plastic solutions for the cracked part. Next, the phenomena of ductile fracture under thermal shock are expressed on the load-versus-displacement diagram which enables us to grasp the transient phenomena visually. In addition, several parametrical surveys are performed on the above diagram concerning the variation of (1) thermal shock conditions, (2) initial crack length, and (3) J-resistance curve (i.e. embrittlement by neutron irradiation). (author)

  7. Crack and fracture behaviour in tough ductile materials

    International Nuclear Information System (INIS)

    Venter, R.D.; Hoeppner, D.W.

    1985-10-01

    The report describes various approaches and developments pertaining to the understanding of crack and fracture behaviour in tough ductile materials. The fundamental elastic fracture mechanics concepts based on the concepts of energy, stress field, and displacement are introduced and their interrelationships demonstrated. The extension of these concepts to include elasto-plastic fracture mechanics considerations is reviewed in the context of the preferred options available for the development of appropriate design methodologies. The recommendations of the authors are directed towards the continued development of the J-integral concept. This energy-based concept, in its fundamental form, has a sound theoretical basis and as such offers the possibility of incorporating elasto-plastic fracture mechanics considerations in the crack and fracture behaviour of tough ductile materials. It must however be emphasized that the concise defintion of J becomes increasingly suspect as the crack length increases. J is not a material property, as is J IC , but emerges as a useful empirical parameter which is dependent upon the particular geometry and the loading imposed on the structure. It is proposed that 'lowest bound' J-resistance curves and the associated J-T curves be experimentally developed and employed in the design process. Improvements to these 'lowest bounds' can be developed through extensive analysis of the twin J-CTOA criteria and validation of this approach through near full scale tests

  8. Evaluation of static and dynamic fracture toughness in ductile cast iron

    International Nuclear Information System (INIS)

    Kobayashi, Toshiro; Yamada, Shinya

    1994-01-01

    Ductile cast irons have been explored as a cask (container for spent nuclear fuel) material because of their low cost and good formability. The cask, which is a huge casting with 400-mm thickness and 100-Mg weight, envelops the nuclear material. Therefore, the fracture toughness of cask must be evaluated not only under the static loading condition but also under the dynamic loading condition to ensure its safety against an accident during the transport. In this article, crack extension behavior and fracture toughness of ductile cast iron were examined by three-point bend tests, where various detection methods of crack initiation under static and dynamic loading conditions were adopted. Loading on the specimens was interrupted at various displacement points, and the final fracture surfaces of the specimen were observed via scanning electron microscopy (SEM). Crack-tip opening displacement (CTOD) obtained under the dynamic loading conditions was smaller than that under the static loading condition in ferritic ductile cast iron, and CTOD additionally decreased with increasing pearlite content in the matrix. The relationship between J(ΔC) obtained by the compliance changing rate method and J(R) established by the intersection of the crack extension resistance curve and the theoretical blunting line varied with pearlite content. The average value of J(ΔC) and J(R), that is J(mid), was proposed to define the fracture toughness of ductile cast iron; J(mid) was considered to be a reasonable measure for the fracture toughness of ductile cast iron, irrespective of loading condition and the pearlite content in the matrix

  9. A new in situ technique for studying deformation and fracture in thin film ductile/brittle laminates

    International Nuclear Information System (INIS)

    Hackney, S.A.; Milligan, W.W.

    1991-01-01

    A new technique for studying deformation and fracture of thin film ductile/brittle laminates is described. The laminates are prepared by sputtering a brittle coating on top of an electropolished TEM thin foil. The composites are then strained in situ in the TEM. In this preliminary investigation, the composites consisted of a ductile aluminum substrate and a brittle silicon coating. Cracks in the brittle film grew discontinuously in bursts several micrometers in length. The crack opening displacement initiated plastic deformation in the ductile film, thus dissipating energy and allowing crack arrest. The interface was well bonded, and delamination was not observed. Due to the good interfacial bond and the crack opening behind the crack tip, it was possible to study very large plastic deformations and ductile fracture in the aluminum in situ, without buckling of the foil. The possibility of micromechanical modeling of the fracture behavior is briefly discussed. (orig.)

  10. Effects of matrix structures on fracture mechanisms of austempered ductile cast iron

    Energy Technology Data Exchange (ETDEWEB)

    Doi, Shigeru; Matsufuji, Kenichi [Oita Univ. (Japan); Mitsunaga, Koichi [Kagoshima Junior Womens College (Japan); Takahara, Masao [Isuzu Motors, Kawasaki, Kanagawa (Japan)

    1995-12-31

    On the fatigue behavior of Austempered Ductile Iron (so called ADI), rotating fatigue tests in very high cycle region were performed. The S-N curve represented the double bending. This behavior is caused by the high cycle (>10{sup 7} cycles) fracture, and called the complex three region fractures. The main reason is the work hardening in the surface layer. Therefore, it was removed by electropolishing the surface layer with work hardening. The S-N curve did not show the double bending mentioned above. The fatigue strength with bainitic structure of electropolished ADI was higher than those of mother pearlitic structure.

  11. Hot ductility and fracture mechanisms of a structural steel

    International Nuclear Information System (INIS)

    Calvo, J.; Cabrera, J. M.; Prado, J. M.

    2006-01-01

    The hot ductility of a structural steel produced from scrap recycling has been studied to determine the origin of the transverse cracks in the corners that appeared in some billets. Samples extracted both from a billet with transverse cracks and from a billet with no external damage were tested. To evaluate the influence of residual elements and inclusions, the steel was compared to another one impurity free. Reduction in area of the samples tensile tested to the fracture was taken as a measure of the hot ductility. The tests were carried out at temperatures ranging from 1000 degree centigree to 650 degree centigree and at a strain rate of 1.10-3 s-1. The fracture surfaces of the tested samples were observed by scanning electron microscopy in order to determine the embrittling mechanisms that could be acting. The steel with residuals and impurities exhibited lower ductility values for a wider temperature range than the clean steel. The embrittling mechanisms also changed as compared to the impurity free steel. (Author)

  12. An approach to ductile fracture resistance modelling in pipeline steels

    Energy Technology Data Exchange (ETDEWEB)

    Pussegoda, L.N.; Fredj, A. [BMT Fleet Technology Ltd., Kanata (Canada)

    2009-07-01

    Ductile fracture resistance studies of high grade steels in the pipeline industry often included analyses of the crack tip opening angle (CTOA) parameter using 3-point bend steel specimens. The CTOA is a function of specimen ligament size in high grade materials. Other resistance measurements may include steady state fracture propagation energy, critical fracture strain, and the adoption of damage mechanisms. Modelling approaches for crack propagation were discussed in this abstract. Tension tests were used to calibrate damage model parameters. Results from the tests were then applied to the crack propagation in a 3-point bend specimen using modern 1980 vintage steels. Limitations and approaches to overcome the difficulties associated with crack propagation modelling were discussed.

  13. A ductile fracture mechanics methodology for predicting pressure vessel and piping failure

    International Nuclear Information System (INIS)

    Landes, J.D.; Zhou, Z.

    1991-01-01

    This paper reports on a ductile fracture methodology based on one used more generally for the prediction of fracture behavior that was applied to the prediction of fracture behavior in pressure vessel and piping components. The model uses the load versus displacement record from a fracture toughness test to develop inputs for predicting the behavior of the structural component. The principle of load separation is used to convert the test record into two pieces of information, calibration functions which describe the structural deformation behavior and fracture toughness which describes the response of a crack-like flaw to the loading. These calibration functions and fracture toughness values which relate to the test specimen are then transformed to those appropriate to the structure. Often in this step computation procedures could be used but are not always necessary. The calibration functions and fracture for the structure are recombined to predict a load versus displacement behavior for the structure. The input for the model was generated from tests of compact specimen geometries; this geometry is often used for fracture toughness testing. The predictions were done for five model structures

  14. Hot ductility behavior of a low carbon advanced high strength steel (AHSS) microalloyed with boron

    International Nuclear Information System (INIS)

    Mejia, I.; Bedolla-Jacuinde, A.; Maldonado, C.; Cabrera, J.M.

    2011-01-01

    Research highlights: → Effect of boron on the hot ductility behavior of a low carbon NiCrVCu AHSS. → Boron addition of 117 ppm improves hot ductility over 100% in terms of RA. → Hot ductility improvement is associated with segregation/precipitation of boron. → Typical hot ductility recovery at lower temperatures does not appear in this steel. → Hot ductility loss is associated with precipitates/inclusions coupled with voids. - Abstract: The current study analyses the influence of boron addition on the hot ductility of a low carbon advanced high strength NiCrVCu steel. For this purpose hot tensile tests were carried out at different temperatures (650, 750, 800, 900 and 1000 deg. C) at a constant true strain rate of 0.001 s -1 . Experimental results showed a substantial improvement in hot ductility for the low carbon advanced high strength steel when microalloyed with boron compared with that without boron addition. Nevertheless, both steels showed poor ductility when tested at the lowest temperatures (650, 750 and 800 deg. C), and such behavior is associated to the precipitation of vanadium carbides/nitrides and inclusions, particularly MnS and CuS particles. The fracture mode of the low carbon advanced high strength steel microalloyed with boron seems to be more ductile than the steel without boron addition. Furthermore, the fracture surfaces of specimens tested at temperatures showing the highest ductility (900 and 1000 deg. C) indicate that the fracture mode is a result of ductile failure, while in the region of poor ductility the fracture mode is of the ductile-brittle type failure. It was shown that precipitates and/or inclusions coupled with voids play a meaningful role on the crack nucleation mechanism which in turn causes a hot ductility loss. Likewise, dynamic recrystallization (DRX) which always results in restoration of ductility only occurs in the range from 900 to 1000 deg. C. Results are discussed in terms of boron segregation towards

  15. Hot ductility behavior of a low carbon advanced high strength steel (AHSS) microalloyed with boron

    Energy Technology Data Exchange (ETDEWEB)

    Mejia, I., E-mail: imejia@umich.mx [Instituto de Investigaciones Metalurgicas, Universidad Michoacana de San Nicolas de Hidalgo, Edificio ' U' , Ciudad Universitaria, 58066 Morelia, Michoacan (Mexico); Bedolla-Jacuinde, A.; Maldonado, C. [Instituto de Investigaciones Metalurgicas, Universidad Michoacana de San Nicolas de Hidalgo, Edificio ' U' , Ciudad Universitaria, 58066 Morelia, Michoacan (Mexico); Cabrera, J.M. [Departament de Ciencia dels Materials i Enginyeria Metal.lurgica, ETSEIB - Universitat Politecnica de Catalunya, Av. Diagonal 647, 08028 Barcelona (Spain); Fundacio CTM Centre Tecnologic, Av. de las Bases de Manresa 1, 08240 Manresa (Spain)

    2011-05-25

    Research highlights: {yields} Effect of boron on the hot ductility behavior of a low carbon NiCrVCu AHSS. {yields} Boron addition of 117 ppm improves hot ductility over 100% in terms of RA. {yields} Hot ductility improvement is associated with segregation/precipitation of boron. {yields} Typical hot ductility recovery at lower temperatures does not appear in this steel. {yields} Hot ductility loss is associated with precipitates/inclusions coupled with voids. - Abstract: The current study analyses the influence of boron addition on the hot ductility of a low carbon advanced high strength NiCrVCu steel. For this purpose hot tensile tests were carried out at different temperatures (650, 750, 800, 900 and 1000 deg. C) at a constant true strain rate of 0.001 s{sup -1}. Experimental results showed a substantial improvement in hot ductility for the low carbon advanced high strength steel when microalloyed with boron compared with that without boron addition. Nevertheless, both steels showed poor ductility when tested at the lowest temperatures (650, 750 and 800 deg. C), and such behavior is associated to the precipitation of vanadium carbides/nitrides and inclusions, particularly MnS and CuS particles. The fracture mode of the low carbon advanced high strength steel microalloyed with boron seems to be more ductile than the steel without boron addition. Furthermore, the fracture surfaces of specimens tested at temperatures showing the highest ductility (900 and 1000 deg. C) indicate that the fracture mode is a result of ductile failure, while in the region of poor ductility the fracture mode is of the ductile-brittle type failure. It was shown that precipitates and/or inclusions coupled with voids play a meaningful role on the crack nucleation mechanism which in turn causes a hot ductility loss. Likewise, dynamic recrystallization (DRX) which always results in restoration of ductility only occurs in the range from 900 to 1000 deg. C. Results are discussed in terms of

  16. Effect of inclusion density on ductile fracture toughness and roughness

    DEFF Research Database (Denmark)

    Srivastava, Akhilesh Kumar; Ponson, L.; Osovski, S.

    2014-01-01

    Three dimensional calculations of ductile fracture under mode I plane strain, small scale yielding conditions are carried out using an elastic-viscoplastic constitutive relation for a progressively cavitating solid with two populations of void nucleating second phase particles. Larger inclusions...... that result in void nucleation at an early stage are modeled discretely while smaller particles that require large strains to nucleate voids are homogeneously distributed. Full field solutions are obtained for eight volume fractions, ranging from 1% to 19%, of randomly distributed larger inclusions. For each...... volume fraction calculations are carried out for seven random distributions of inclusion centers. Crack growth resistance curves and fracture surface roughness statistics are calculated using standard procedures. The crack growth resistance is characterized in terms of both JIC and the tearing modulus TR...

  17. A multi-scale correlative investigation of ductile fracture

    International Nuclear Information System (INIS)

    Daly, M.; Burnett, T.L.; Pickering, E.J.; Tuck, O.C.G.; Léonard, F.; Kelley, R.; Withers, P.J.; Sherry, A.H.

    2017-01-01

    The use of novel multi-scale correlative methods, which involve the coordinated characterisation of matter across a range of length scales, are becoming of increasing value to materials scientists. Here, we describe for the first time how a multi-scale correlative approach can be used to investigate the nature of ductile fracture in metals. Specimens of a nuclear pressure vessel steel, SA508 Grade 3, are examined following ductile fracture using medium and high-resolution 3D X-ray computed tomography (CT) analyses, and a site-specific analysis using a dual beam plasma focused ion beam scanning electron microscope (PFIB-SEM). The methods are employed sequentially to characterise damage by void nucleation and growth in one volume of interest, allowing for the imaging of voids that ranged in size from less than 100 nm to over 100 μm. This enables the examination of voids initiated at carbide particles to be detected, as well as the large voids initiated at inclusions. We demonstrate that this multi-scale correlative approach is a powerful tool, which not only enhances our understanding of ductile failure through detailed characterisation of microstructure, but also provides quantitative information about the size, volume fractions and spatial distributions of voids that can be used to inform models of failure. It is found that the vast majority of large voids nucleated at MnS inclusions, and that the volume of a void varied according to the volume of its initiating inclusion raised to the power 3/2. The most severe voiding was concentrated within 500 μm of the fracture surface, but measurable damage was found to extend to a depth of at least 3 mm. Microvoids associated with carbides (carbide-initiated voids) were found to be concentrated around larger inclusion-initiated voids at depths of at least 400 μm. Methods for quantifying X-ray CT void data are discussed, and a procedure for using this data to calibrate parameters in the Gurson-Tvergaard Needleman (GTN

  18. Finite element assisted prediction of ductile fracture in sheet bulging

    Science.gov (United States)

    Donald, Bryan J. Mac; Lorza, Ruben Lostado; Yoshihara, Shoichiro

    2017-10-01

    With growing demand for energy efficiency, there is much focus on reducing oil consumption rates and utilising alternative fuels. A contributor to the solution in this area is to produce lighter vehicles that are more fuel efficient and/or allow for the use of alternative fuel sources (e.g. electric powered automobiles). Near-net-shape manufacturing processes such as hydroforming have great potential to reduce structural weight while still maintaining structural strength and performance. Finite element analysis techniques have proved invaluable in optimizing such hydroforming processes, however, the majority of such studies have used simple predictors of failure which are usually yield criteria such as von Mises stress. There is clearly potential to obtain more optimal solutions using more advanced predictors of failure. This paper compared the Von Mises stress failure criteria and the Oyane's ductile fracture criteria in the sheet hydroforming of magnesium alloys. It was found that the results obtained from the models which used Oyane's ductile fracture criteria were more realistic than those obtained from those that used Von Mises stress as a failure criteria.

  19. Modelling of liquid sodium induced crack propagation in T91 martensitic steel: Competition with ductile fracture

    Energy Technology Data Exchange (ETDEWEB)

    Hemery, Samuel [Institut PPRIME, CNRS, Université de Poitiers, ISAE ENSMA, UPR 3346, Téléport 2, 1 Avenue Clément Ader, BP 40109, 86961 Futuroscope Chasseneuil Cedex (France); Berdin, Clotilde, E-mail: clotilde.berdin@u-psud.fr [Univ Paris-Sud, SP2M-ICMMO, CNRS UMR 8182, F-91405 Orsay Cedex (France); Auger, Thierry; Bourhi, Mariem [Ecole Centrale-Supelec, MSSMat CNRS UMR 8579, F-92295 Chatenay Malabry Cedex (France)

    2016-12-01

    Liquid metal embrittlement (LME) of T91 steel is numerically modeled by the finite element method to analyse experimental results in an axisymmetric notched geometry. The behavior of the material is identified from tensile tests then a crack with a constant crack velocity is introduced using the node release technique in order to simulate the brittle crack induced by LME. A good agreement between the simulated and the experimental macroscopic behavior is found: this suggests that the assumption of a constant crack velocity is correct. Mechanical fields during the embrittlement process are then extracted from the results of the finite element model. An analysis of the crack initiation and propagation stages: the ductile fracture probably breaks off the LME induced brittle fracture. - Highlights: • T91 martensitic steel is embrittled by liquid sodium depending on the loading rate at 573 K. • The mechanical behavior is modeled by a von Mises elastic-plastic law. • The LME induced crack propagates at a constant velocity. • The mechanical state at the crack tip does not explain a brittle crack arrest. • The occurrence of the ductile fracture breaks off the brittle fracture.

  20. Fracture Toughness Improvement of Composites Reinforced with Optimally Shaped Short Ductile Fibers

    National Research Council Canada - National Science Library

    Wetherhold, Robert C; Patra, Abani K

    2001-01-01

    The fracture toughness of brittle matrix composites reinforced with ductile fibers has been greatly improved by shaping the fibers so that they fully contribute their plastic work to the fracture process...

  1. The effect of loading rate on ductile fracture toughness and fracture surface roughness

    DEFF Research Database (Denmark)

    Osovski, S.; Srivastava, Akhilesh Kumar; Ponson, L.

    2015-01-01

    The variation of ductile crack growth resistance and fracture surface roughness with loading rate is modeled under mode I plane strain, small scale yielding conditions. Three-dimensional calculations are carried out using an elastic-viscoplastic constitutive relation for a progressively cavitatin...

  2. A new insight into ductile fracture of ultrafine-grained Al-Mg alloys.

    Science.gov (United States)

    Yu, Hailiang; Tieu, A Kiet; Lu, Cheng; Liu, Xiong; Liu, Mao; Godbole, Ajit; Kong, Charlie; Qin, Qinghua

    2015-04-08

    It is well known that when coarse-grained metals undergo severe plastic deformation to be transformed into nano-grained metals, their ductility is reduced. However, there are no ductile fracture criteria developed based on grain refinement. In this paper, we propose a new relationship between ductile fracture and grain refinement during deformation, considering factors besides void nucleation and growth. Ultrafine-grained Al-Mg alloy sheets were fabricated using different rolling techniques at room and cryogenic temperatures. It is proposed for the first time that features of the microstructure near the fracture surface can be used to explain the ductile fracture post necking directly. We found that as grains are refined to a nano size which approaches the theoretical minimum achievable value, the material becomes brittle at the shear band zone. This may explain the tendency for ductile fracture in metals under plastic deformation.

  3. Development of stress-modified fracture strain criterion for ductile fracture of API X65 steel

    International Nuclear Information System (INIS)

    Oh, Chang Kyun; Kim, Yun Jae; Park, Jin Moo; Kim, Woo Sik; Baek, Jong Hyun

    2005-01-01

    This paper presents a stress-modified fracture strain for API X65 steel used for gas pipeline, as a function of stress triaxiality. To determine the stress-modified fracture strain, tension test of bars with four different notch radii, made of API X65 steel, is firstly performed, from which true fracture strains are determined as a function of notch radius. Then detailed elastic-plastic, large strain Finite Element (FE) analyses are performed to estimate variations of stress triaxiality in the notched bars with load. Combining experimental with FE results provides the true fracture strain as a function of stress triaxiality, which is regarded as a criterion of ductile fracture. Application of the developed stress-modified fracture strain to failure prediction of gas pipes made of API X65 steel with various types of defects is discussed

  4. Fracture mechanisms in multilayer phosphorene assemblies: from brittle to ductile.

    Science.gov (United States)

    Liu, Ning; Hong, Jiawang; Zeng, Xiaowei; Pidaparti, Ramana; Wang, Xianqiao

    2017-05-24

    The outstanding mechanical performance of nacre has stimulated numerous studies on the design of artificial nacres. Phosphorene, a new two-dimensional (2D) material, has a crystalline in-plane structure and non-bonded interaction between adjacent flakes. Therefore, multi-layer phosphorene assemblies (MLPs), in which phosphorene flakes are piled up in a staggered manner, may exhibit outstanding mechanical performance, especially exceptional toughness. Therefore, molecular dynamics simulations are performed to study the dependence of the mechanical properties on the overlap distance between adjacent phosphorene layers and the number of phosphorene flakes per layer. The results indicate that when the flake number is equal to 1, a transition of fracture patterns is observed by increasing the overlap distance, from a ductile failure controlled by interfacial friction to a brittle failure dominated by the breakage of covalent bonds inside phosphorene flakes. Moreover, the failure pattern can be tuned by changing the number of flakes in each phosphorene layer. The results imply that the ultimate strength follows a power law with the exponent -0.5 in terms of the flake number, which is in good agreement with our analytical model. Furthermore, the flake number in each phosphorene layer is optimized as 2 when the temperature is 1 K in order to potentially achieve both high toughness and strength. Moreover, our results regarding the relations between mechanical performance and overlap distance can be explained well using a shear-lag model. However, it should be pointed out that increasing the temperature of MLPs could cause the transition of fracture patterns from ductile to brittle. Therefore, the optimal flake number depends heavily on temperature to achieve both its outstanding strength and toughness. Overall, our findings unveil the fundamental mechanism at the nanoscale for MLPs as well as provide a method to design phosphorene-based structures with targeted properties

  5. Ductility behavior of irradiated path B alloys

    International Nuclear Information System (INIS)

    Yang, W.J.S.; Hamilton, M.L.

    1983-01-01

    The objective of this study was to assess the practicality of using five Path B alloys in their current form as structural materials in the Fusion First-Wall/Blanket by evaluating both their postirradiation ductility and the corresponding microstructures

  6. Application of fracture toughness scaling models to the ductile-to- brittle transition

    International Nuclear Information System (INIS)

    Link, R.E.; Joyce, J.A.

    1996-01-01

    An experimental investigation of fracture toughness in the ductile-brittle transition range was conducted. A large number of ASTM A533, Grade B steel, bend and tension specimens with varying crack lengths were tested throughout the transition region. Cleavage fracture toughness scaling models were utilized to correct the data for the loss of constraint in short crack specimens and tension geometries. The toughness scaling models were effective in reducing the scatter in the data, but tended to over-correct the results for the short crack bend specimens. A proposed ASTM Test Practice for Fracture Toughness in the Transition Range, which employs a master curve concept, was applied to the results. The proposed master curve over predicted the fracture toughness in the mid-transition and a modified master curve was developed that more accurately modeled the transition behavior of the material. Finally, the modified master curve and the fracture toughness scaling models were combined to predict the as-measured fracture toughness of the short crack bend and the tension specimens. It was shown that when the scaling models over correct the data for loss of constraint, they can also lead to non-conservative estimates of the increase in toughness for low constraint geometries

  7. The effect of aging on the fracture characteristics and ductility of self-compacting concrete

    International Nuclear Information System (INIS)

    Beygi, Morteza H.A.; Kazemi, Mohammad T.; Nikbin, Iman M.; Vaseghi Amiri, Javad

    2014-01-01

    Highlights: • Fracture properties of SCC were obtained using two different methods. • Results showed with increase of age the fracture toughness increases. • As SCC becomes older, brittleness number is almost doubled. • The Size effect curve showed SCC brittleness increases with increase of age. - Abstract: Good knowledge of fracture parameters and cracking behavior of self-compacting concrete (SCC) from early ages until the SCC becomes mature plays an important role in design of SCC structure and also in evaluation of durability and consequently prevention of damage. In this paper, variation of fracture parameters and corresponding ductility behavior of SCC at different ages (e.g. 3 days, 7 days, 28 days and 90 days) for SCC mixes with w/c ratios of 0.45 and 0.65 have been experimentally studied. To do so, three-point bending tests were carried out on 120 notched beams. Then, size effect method (SEM) and work of fracture method (WFM) were applied to interpret the results. The results of analyses indicated that as the concrete is aging from 3 days to 90 days: (a) fracture energies from SEM (G f ) and WFM (G F ) are increased: (b) effective size of the process zone (C f ) in SEM and characteristic length (L ch ) in WFM are considerably decreased indicating increase of concrete brittleness: (c) fracture surface of concrete passing through the aggregate is increased which is attributed to strength improvement of hardened cement paste and aggregate–paste transition zone: (d) fracture toughness is significantly increased: (e) brittleness number is almost doubled. Also, the ratio of G F /G f , which is applied for calibration of numerical models of cracking at different ages, is equal to 2.70

  8. ''Global and local approaches of fracture in the ductile to brittle regime of a low alloy steel''

    International Nuclear Information System (INIS)

    Renevey, S.

    1998-01-01

    The study is a contribution to the prediction of flow fracture toughness of low alloy steel and to a better knowledge of fracture behavior in the ductile to brittle transition region. Experiments were performed on a nozzle cut-off from a pressurized water reactor vessel made of steels A508C13 type steel. Axisymmetrical notched specimens were tested to study the fracture onset in a volume element while pre-cracked specimens were used to investigate cleavage fracture after stable crack growth. Systematic observations of fracture surfaces showed manganese sulfide inclusions (MnS) at cleavage sites or in the vicinity. The experimental results were used for modelling by the local approach to fracture. In a volume element the fracture is described by an original probabilistic model. This model is based on volume fraction distributions of MnS inclusions gathered in clusters and on the assumption of a competition without interaction between ductile and cleavage fracture modes. This model was applied to pre-cracked specimens (CT specimens). It is able to describe the scatter in the toughness after a small stable crack growth if a temperature effect on the cleavage stress is assumed. So, the modelling is able to give a lower bound of fracture toughness as a function of temperature. (author)

  9. Evaluation of Varying Ductile Fracture Criteria for 42CrMo Steel by Compressions at Different Temperatures and Strain Rates

    OpenAIRE

    Quan, Guo-zheng; Luo, Gui-chang; Mao, An; Liang, Jian-ting; Wu, Dong-sen

    2014-01-01

    Fracturing by ductile damage occurs quite naturally in metal forming processes, and ductile fracture of strain-softening alloy, here 42CrMo steel, cannot be evaluated through simple procedures such as tension testing. Under these circumstances, it is very significant and economical to find a way to evaluate the ductile fracture criteria (DFC) and identify the relationships between damage evolution and deformation conditions. Under the guidance of the Cockcroft-Latham fracture criteria, an inn...

  10. Fracture dynamics of a propagating crack in a pressurized ductile cylinder

    International Nuclear Information System (INIS)

    Emery, A.F.; Love, W.J.; Kobayashi, A.S.

    1977-01-01

    A suddenly-introduced axial through-crack in the wall of a pipe pressurized by hot water is allowed to propagate according to Weiss' notch-strength theory of ductile static fracture. The dynamic-fracture criterion used enabled the authors to obtain a unique comparison of the results of ductile-fracture with those of brittle-fracture in a fracturing A533B steel pipe. Since the pipe cross-sectional area is likely to increase with large flap motions under ductile tearing, a large deformation shell-finite-difference-dynamic-code which includes rotary inertia was used in this analysis. The uniaxial-stress-strain curve of A533B steel was approximated by a bilinear-stress-strain where Von-Mises yield criterion and associated flow rule were used in the elastic-plastic analysis. The fluid pressure was assumed constant and thus pipe flaps are only lightly loaded by pressure in this analysis. (Auth.)

  11. On the major ductile fracture methodologies for failure assessment of nuclear reactor components

    International Nuclear Information System (INIS)

    Cruz, Julio R.B.; Andrade, Arnaldo H.P. de; Landes, John D.

    1996-01-01

    In structures like nuclear reactor components there is a special concern with the loads that may occur under postulated accident conditions. These loads can cause the stresses to go well beyond the linear elastic limits, requiring the use of ductile fracture mechanics methods to the prediction of the structure behavior. Since the use of numerical methods to apply EPFM concepts is expensive and time consuming, the existence of analytical engineering procedures are of great relevance. The lack of precision in detail, as compared with numerical nonlinear analyses, is compensated by the possibility of quick failure assessments. This is a determinant factor in situations where a systematic evaluation of a large range of geometries and loading conditions is necessary, like in thr application of the Leak-Before-Break (LBB) concept on nuclear piping. This paper outlines four ductile fracture analytical methods, pointing out positive and negative aspects of each one. The objective is to take advantage of this critical review to conceive a new methodology, one that would gather strong points of the major existent methods and would try to eliminate some of their drawbacks. (author)

  12. Ductile fracture evaluation of ductile cast iron and forged steel by nonlinear-fracture-mechanics. Pt. 1. Tensile test by large scaled test pieces with surface crack

    International Nuclear Information System (INIS)

    Kosaki, Akio; Ajima, Tatsuro; Inohara, Yasuto

    1999-01-01

    The ductile fracture tests of Ductile Cast Iron and Forged Steel under a tensile stress condition were conducted using large-scaled flat test specimens with a surface crack and were evaluated by the J-integral values, in order to propose an evaluation method of initiation of ductile fracture of a cask body with crack by nonlinear-fracture-mechanics. Following results were obtained. 1) 1 -strain relations of Ductile Cast Iron and Forged Steel under the tensile stress condition were obtained, which is necessary for the development of J-integral design curves for evaluating the initiation of ductile fracture of the cask body. 2) In case of Ductile Cast Iron, the experimental J-integral values obtained from strain-gauges showed a good agreement with the linear-elastic-theory by Raju and Newman at room temperature, in both elastic and plastic regions. But, at 70degC in plastic region, the experimental i-integral values showed middle values between those predicted by the linear-elastic-theory and by the non- linear-elastic- theory (based on the fully plastic solution by Yagawa et al.). 3) In case of Forged Steel at both -25degC and room temperature, the experimental i-integral values obtained from strain-gauges showed a good agreement with those predicted by the linear-elastic-theory by Raju and Newman, in the elastic region. In the plastic region, however, the experimental i-integral values fell apart from the curve predicted by the linear-elastic-theory by Raju and Newman, and also approached to those by the non-linear-elastic-theory with increasing strain.(author)

  13. Ductile and brittle transition behavior of titanium alloys in ultra-precision machining.

    Science.gov (United States)

    Yip, W S; To, S

    2018-03-02

    Titanium alloys are extensively applied in biomedical industries due to their excellent material properties. However, they are recognized as difficult to cut materials due to their low thermal conductivity, which induces a complexity to their deformation mechanisms and restricts precise productions. This paper presents a new observation about the removal regime of titanium alloys. The experimental results, including the chip formation, thrust force signal and surface profile, showed that there was a critical cutting distance to achieve better surface integrity of machined surface. The machined areas with better surface roughness were located before the clear transition point, defining as the ductile to brittle transition. The machined area at the brittle region displayed the fracture deformation which showed cracks on the surface edge. The relationship between depth of cut and the ductile to brittle transaction behavior of titanium alloys in ultra-precision machining(UPM) was also revealed in this study, it showed that the ductile to brittle transaction behavior of titanium alloys occurred mainly at relatively small depth of cut. The study firstly defines the ductile to brittle transition behavior of titanium alloys in UPM, contributing the information of ductile machining as an optimal machining condition for precise productions of titanium alloys.

  14. Transition temperature and fracture mode of as-castand austempered ductile iron.

    Science.gov (United States)

    Rajnovic, D; Eric, O; Sidjanin, L

    2008-12-01

    The ductile to brittle transition temperature is a very important criterion that is used for selection of materials in some applications, especially in low-temperature conditions. For that reason, in this paper transition temperature of as-cast and austempered copper and copper-nickel alloyed ductile iron (DI) in the temperature interval from -196 to +150 degrees C have been investigated. The microstructures of DIs and ADIs were examined by light microscope, whereas the fractured surfaces were observed by scanning electron microscope. The ADI materials have higher impact energies compared with DIs in an as-cast condition. In addition, the transition curves for ADIs are shifted towards lower temperatures. The fracture mode of Dls is influenced by a dominantly pearlitic matrix, exhibiting mostly brittle fracture through all temperatures of testing. By contrast, with decrease of temperature, the fracture mode for ADI materials changes gradually from fully ductile to fully brittle.

  15. Fracture of a Brittle-Particle Ductile Matrix Composite with Applications to a Coating System

    Science.gov (United States)

    Bianculli, Steven J.

    In material systems consisting of hard second phase particles in a ductile matrix, failure initiating from cracking of the second phase particles is an important failure mechanism. This dissertation applies the principles of fracture mechanics to consider this problem, first from the standpoint of fracture of the particles, and then the onset of crack propagation from fractured particles. This research was inspired by the observation of the failure mechanism of a commercial zinc-based anti-corrosion coating and the analysis was initially approached as coatings problem. As the work progressed it became evident that failure mechanism was relevant to a broad range of composite material systems and research approach was generalized to consider failure of a system consisting of ellipsoidal second phase particles in a ductile matrix. The starting point for the analysis is the classical Eshelby Problem, which considered stress transfer from the matrix to an ellipsoidal inclusion. The particle fracture problem is approached by considering cracks within particles and how they are affected by the particle/matrix interface, the difference in properties between the particle and matrix, and by particle shape. These effects are mapped out for a wide range of material combinations. The trends developed show that, although the particle fracture problem is very complex, the potential for fracture among a range of particle shapes can, for certain ranges in particle shape, be considered easily on the basis of the Eshelby Stress alone. Additionally, the evaluation of cracks near the curved particle/matrix interface adds to the existing body of work of cracks approaching bi-material interfaces in layered material systems. The onset of crack propagation from fractured particles is then considered as a function of particle shape and mismatch in material properties between the particle and matrix. This behavior is mapped out for a wide range of material combinations. The final section of

  16. On key factors influencing ductile fractures of dual phase (DP) steels

    International Nuclear Information System (INIS)

    Sun, X.; Choi, K.S.; Soulami, A.; Liu, W.N.; Khaleel, M.A.

    2009-01-01

    In this paper, we examine the key factors influencing ductile failure of various grades of dual phase (DP) steels using the microstructure-based modeling approach. Various microstructure-based finite element models are generated based on the actual microstructures of DP steels with different martensite volume fractions. These models are, then, used to investigate the influence of ductility of the constituent ferrite phase and also the influence of voids introduced in the ferrite phase on the overall ductility of DP steels. It is found that with volume fraction of martensite in the microstructure less than 15%, the overall ductility of the DP steels strongly depends on the ductility of the ferrite matrix, hence pre-existing micro-voids in the microstructure significantly reduce the overall ductility of the steel. When the volume fraction of martensite is above 15%, the pre-existing voids in the ferrite matrix does not significantly reduce the overall ductility of the DP steels, and the overall ductility is more influenced by the mechanical property disparity between the two phases. The applicability of the phase inhomogeneity driven ductile failure of DP steels is then discussed based on the obtained computational results for various grades of DP steels, and the experimentally obtained scanning electron microscopy (SEM) pictures of the corresponding grades of DP steels near fracture surface are used as evidence for result validations.

  17. Effect of sized and specimen geometry on the initiation and propagation of the ductile fracture

    International Nuclear Information System (INIS)

    Frund, J.M.; Marini, B.; Bethmont, M.

    1994-02-01

    Strength to the fracture of the pipe in PWR has to be justified with mechanical analyses. These tests are based on the strength to ductile fracture of steels which are tested in lab. The values of resistance to fracture are obtained through tensile tests on CT specimens (determination of J-R curves). The purpose of this study is to justify the sizes of the specimens which have to be used to characterize the strength to ductile fracture of steel in secondary pipes. Tests were conducted on 0,5T-CT, 1T-CT and 2T-CT specimens. Two materials with different suffer contents were studied. The test results show that the JO,2 values gotten from the different specimens are similar. But the strength to ductile fracture in 2T-CT specimens in lower than the one measured in 0,5t-CT and 1T-CT specimens. The surface of fracture of the different specimens displays splits perpendicular to the notch and parallel to the sheet surface. These splits are produced by the separation of the manganese sulfur inclusions. The effect notes on the J-R curves seems to be relevant to these splits. The reason why these splits might be responsible for a decrease of the tearing modulus are not clearly defined up to this point. The results which have been published show the importance of the geometry effects (presence or not of lateral notches...) and the loading mode on the strength to ductile fracture. We note that the curves determined from tests on CT specimens are conservative. A few preliminary studies showed that the geometry effects on resistance to fracture can be studied and explained by using local approach methods. The Rousselier modeling is useful to explain the behaviour of ferritic steels in ductile fracture. (authors). 20 refs., 7 figs., 5 tabs

  18. Ductile fracture of circumferentially cracked pipes subjected to bending loads

    International Nuclear Information System (INIS)

    Zahoor, A.; Kanninen, M.F.

    1981-01-01

    A plastic fracture mechanics methodology is presented for part-through cracks in pipes under bending. A previous analysis result on the behavior of part-through cracks in pipes is reviewed. Example quantitative results for the initiation and instability of radial growth of part-through cracks are presented and compared with the experimental data to demonstrate the applicability of the method. The analyses in our previous work are further developed to include the instability of circumferential growth of part-through cracks. Numerical results are then presented for a compliant piping system, under displacement controlled bending, which focus on (1) instability of radial growth (unstable wall breakthrough) and (2) instability of circumferential growth of the resulting throughthe-thickness crack. The combined results of the above two types of analyses are presented on a safety assessment diagram. This diagram defines a curve of critical combination of length and depth of part-through cracks which delineates leak from fracture. The effect of piping compliance on the leak-before-break assessment is discussed

  19. Ductile fracture of circumferentially cracked pipes subjected to bending loads

    Energy Technology Data Exchange (ETDEWEB)

    Zahoor, A.; Kanninen, M.F.

    1981-10-01

    A plastic fracture mechanics methodology is presented for part-through cracks in pipes under bending. A previous analysis result on the behavior of part-through cracks in pipes is reviewed. Example quantitative results for the initiation and instability of radial growth of part-through cracks are presented and compared with the experimental data to demonstrate the applicability of the method. The analyses in our previous work are further developed to include the instability of circumferential growth of part-through cracks. Numerical results are then presented for a compliant piping system, under displacement controlled bending, which focus on (1) instability of radial growth (unstable wall breakthrough) and (2) instability of circumferential growth of the resulting throughthe-thickness crack. The combined results of the above two types of analyses are presented on a safety assessment diagram. This diagram defines a curve of critical combination of length and depth of part-through cracks which delineates leak from fracture. The effect of piping compliance on the leak-before-break assessment is discussed.

  20. A study on the ductile fracture of a surface crack, 1

    International Nuclear Information System (INIS)

    Kikuchi, Masanori; Nishio, Tamaki; Yano, Kazunori; Machida, Kenji; Miyamoto, Hiroshi

    1988-01-01

    Ductile fracture of surface crack is studied experimentally and numerically. At first, fatigue pre-crack is introduced, and the aspect ratios of the growing fatigue crack are measured. Then the ductile fracture test is carried out and the distributions of SZW and Δa are measured. It is noted that Δa is largest where φ, the angle from surface, is nearly 30deg. J integral distribution is evaluated by the finite element method, and it is shown that the J value is also the largest where φ is nearly 30deg. (author)

  1. A ductile fracture analysis using a local damage model

    Energy Technology Data Exchange (ETDEWEB)

    Benseddiq, N. [Laboratoire de Mecanique et de Rheologie de Tours, Ecole Nationale d' Ingenieurs du Val de Loire (ENIVL), Rue de la Chocolaterie, 41000 Blois Cedex (France)], E-mail: nbensedd@polytech-lille.fr; Imad, A. [Laboratoire de Mecanique de Lille (UMR CNRS 8107), USTL, Ecole Polytechnique Universitaire de Lille Cite Scientifique, Avenue P. Langevin, 59655 Villeneuve d' Ascq Cedex (France)

    2008-04-15

    In this study, the Gurson-Tvergaard-Needleman (GTN) model is used to investigate ductile tearing. The sensitivity of the model parameters has been examined from literature data. Three types of parameters have been reported: the 'constitutive parameters'q{sub 1}, q{sub 2} and q{sub 3}, the 'initial material and nucleation parameters' and the 'critical and final failure parameters'. Each parameter in this model has been analysed in terms of various results in the literature. Both experimental and numerical results have been obtained for notched round and CT specimens to characterize ductile failure in a NiCr steel (12NC6) with a small initial void volume fraction f{sub 0} (f{sub 0}=0.001%). Ductile crack growth, defined by the J-{delta}a curve, has been correctly simulated using the numerical calculations by adjusting the different parameters of the GTN model in the calibration procedure.

  2. Statistics of ductile fracture surfaces: the effect of material parameters

    DEFF Research Database (Denmark)

    Ponson, Laurent; Cao, Yuanyuan; Bouchaud, Elisabeth

    2013-01-01

    distributed. The three dimensional analysis permits modeling of a three dimensional material microstructure and of the resulting three dimensional stress and deformation states that develop in the fracture process region. Material parameters characterizing void nucleation are varied and the statistics...... of the resulting fracture surfaces is investigated. All the fracture surfaces are found to be self-affine over a size range of about two orders of magnitude with a very similar roughness exponent of 0.56 ± 0.03. In contrast, the full statistics of the fracture surfaces is found to be more sensitive to the material...

  3. Fracture and fatigue considerations in the development of ductile-phase reinforced intermetallic-matrix composites

    International Nuclear Information System (INIS)

    Venkateswara Rao, K.T.; Ritchie, R.O.

    1994-01-01

    The salient microstructural factors influencing fracture and fatigue-crack growth resistance of ductile-particle reinforced intermetallic-matrix composites at ambient temperature are reviewed through examples from the Nb/MoSi 2 , TiNb/TiAl, Nb/TiAl and Nb/Nb 3 Al systems; specific emphasis is placed on properties and morphology of the reinforcement and its interfacial properties with the matrix. It is shown that composites must be fabricated with a high aspect ratio ductile-reinforcement morphology in order to promote crack-particle interception and resultant crack bridging for improved fracture and fatigue properties. Concurrently, however, the ductile phases have contrasting effects on crack growth under monotonic vs. cyclic loading suggesting that composite microstructures tailored for optimal toughness may not necessarily yield optimal fatigue resistance. Perspectives for the future development of damage-tolerant intermetallic-composite microstructures are discussed

  4. Consistent stress-strain ductile fracture model as applied to two grades of beryllium

    International Nuclear Information System (INIS)

    Priddy, T.G.; Benzley, S.E.; Ford, L.M.

    1980-01-01

    Published yield and ultimate biaxial stress and strain data for two grades of beryllium are correlated with a more complete method of characterizing macroscopic strain at fracture initiation in ductile materials. Results are compared with those obtained from an exponential, mean stress dependent, model. Simple statistical methods are employed to illustrate the degree of correlation for each method with the experimental data

  5. Parametric study of irradiation effects on the ductile damage and flow stress behavior in ferritic-martensitic steels

    International Nuclear Information System (INIS)

    Chakraborty, Pritam; Biner, S.Bulent

    2015-01-01

    Ferritic-martensitic steels are currently being considered as structural materials in fusion and Gen-IV nuclear reactors. These materials are expected to experience high dose radiation, which can increase their ductile to brittle transition temperature and susceptibility to failure during operation. Hence, to estimate the safe operational life of the reactors, precise evaluation of the ductile to brittle transition temperatures of ferritic-martensitic steels is necessary. Owing to the scarcity of irradiated samples, particularly at high dose levels, micro-mechanistic models are being employed to predict the shifts in the ductile to brittle transition temperatures. These models consider the ductile damage evolution, in the form of nucleation, growth and coalescence of voids; and the brittle fracture, in the form of probabilistic cleavage initiation, to estimate the influence of irradiation on the ductile to brittle transition temperature. However, the assessment of irradiation dependent material parameters is challenging and influences the accuracy of these models. In the present study, the effects of irradiation on the overall flow stress and ductile damage behavior of two ferritic-martensitic steels is parametrically investigated. The results indicate that the ductile damage model parameters are mostly insensitive to irradiation levels at higher dose levels though the resulting flow stress behavior varies significantly.

  6. Prediction of fracture initiation in square cup drawing of DP980 using an anisotropic ductile fracture criterion

    Science.gov (United States)

    Park, N.; Huh, H.; Yoon, J. W.

    2017-09-01

    This paper deals with the prediction of fracture initiation in square cup drawing of DP980 steel sheet with the thickness of 1.2 mm. In an attempt to consider the influence of material anisotropy on the fracture initiation, an uncoupled anisotropic ductile fracture criterion is developed based on the Lou—Huh ductile fracture criterion. Tensile tests are carried out at different loading directions of 0°, 45°, and 90° to the rolling direction of the sheet using various specimen geometries including pure shear, dog-bone, and flat grooved specimens so as to calibrate the parameters of the proposed fracture criterion. Equivalent plastic strain distribution on the specimen surface is computed using Digital Image Correlation (DIC) method until surface crack initiates. The proposed fracture criterion is implemented into the commercial finite element code ABAQUS/Explicit by developing the Vectorized User-defined MATerial (VUMAT) subroutine which features the non-associated flow rule. Simulation results of the square cup drawing test clearly show that the proposed fracture criterion is capable of predicting the fracture initiation with sufficient accuracy considering the material anisotropy.

  7. Ductile fracture toughness of modified A 302 Grade B Plate materials, data analysis. Volume 1

    Energy Technology Data Exchange (ETDEWEB)

    McCabe, D.E.; Manneschmidt, E.T.; Swain, R.L.

    1997-01-01

    The goal of this work was to develop ductile fracture toughness data in the form of J-R curves for modified A302 grade B plate materials typical of those used in reactor pressure vessels. A previous experimental study on one heat of A302 grade B plate showed decreasing J-R curves with increased specimen thickness. This characteristic has not been observed in tests made on recent production materials of A533 grade B and A508 class 2 pressure vessel steels. It was unknown if the departure from norm for the material was a generic characteristic for all heats of A302 grade B steels or unique to that particular plate. Seven heats of modified A302 grade B steel and one heat of vintage A533 grade B steel were tested for chemical content, tensile properties, Charpy transition temperature curves, drop-weight nil-ductility transition (NDT) temperature, and J-R curves. Tensile tests were made in the three principal orientations and at four temperatures, ranging from room temperature to 550F. Charpy V-notch transition temperature curves were obtained in longitudinal, transverse, and short transverse orientations. J-R curves were made using four specimen sizes (1/2T, 1T, 2T, and 4T). The fracture mechanics-based evaluation method covered three test orientations and three test temperatures (80, 400, and 550F). However, the coverage of these variables was contingent upon the amount of material provided. Drop-weight NDT temperature was determined for the T-L orientation only. None of the heats of modified A302 grade B showed size effects of any consequence on the J-R curve behavior. Crack orientation effects were present, but none were severe enough to be reported as atypical. A test temperature increase from 180 to 550F produced the usual loss in J-R curve fracture toughness. Generic J-R curves and curve fits were generated to represent each heat of material. This volume deals with the evaluation of data and the discussion of technical findings. 8 refs., 18 figs., 8 tabs.

  8. Ductile fracture toughness of modified A 302 Grade B Plate materials, data analysis. Volume 1

    International Nuclear Information System (INIS)

    McCabe, D.E.; Manneschmidt, E.T.; Swain, R.L.

    1997-01-01

    The goal of this work was to develop ductile fracture toughness data in the form of J-R curves for modified A302 grade B plate materials typical of those used in reactor pressure vessels. A previous experimental study on one heat of A302 grade B plate showed decreasing J-R curves with increased specimen thickness. This characteristic has not been observed in tests made on recent production materials of A533 grade B and A508 class 2 pressure vessel steels. It was unknown if the departure from norm for the material was a generic characteristic for all heats of A302 grade B steels or unique to that particular plate. Seven heats of modified A302 grade B steel and one heat of vintage A533 grade B steel were tested for chemical content, tensile properties, Charpy transition temperature curves, drop-weight nil-ductility transition (NDT) temperature, and J-R curves. Tensile tests were made in the three principal orientations and at four temperatures, ranging from room temperature to 550F. Charpy V-notch transition temperature curves were obtained in longitudinal, transverse, and short transverse orientations. J-R curves were made using four specimen sizes (1/2T, 1T, 2T, and 4T). The fracture mechanics-based evaluation method covered three test orientations and three test temperatures (80, 400, and 550F). However, the coverage of these variables was contingent upon the amount of material provided. Drop-weight NDT temperature was determined for the T-L orientation only. None of the heats of modified A302 grade B showed size effects of any consequence on the J-R curve behavior. Crack orientation effects were present, but none were severe enough to be reported as atypical. A test temperature increase from 180 to 550F produced the usual loss in J-R curve fracture toughness. Generic J-R curves and curve fits were generated to represent each heat of material. This volume deals with the evaluation of data and the discussion of technical findings. 8 refs., 18 figs., 8 tabs

  9. Statistical evaluation of fracture characteristics of RPV steels in the ductile-brittle transition temperature region

    International Nuclear Information System (INIS)

    Kang, Sung Sik; Chi, Se Hwan; Hong, Jun Hwa

    1998-01-01

    The statistical analysis method was applied to the evaluation of fracture toughness in the ductile-brittle transition temperature region. Because cleavage fracture in steel is of a statistical nature, fracture toughness data or values show a similar statistical trend. Using the three-parameter Weibull distribution, a fracture toughness vs. temperature curve (K-curve) was directly generated from a set of fracture toughness data at a selected temperature. Charpy V-notch impact energy was also used to obtain the K-curve by a K IC -CVN (Charpy V-notch energy) correlation. Furthermore, this method was applied to evaluate the neutron irradiation embrittlement of reactor pressure vessel(RPV) steel. Most of the fracture toughness data were within the 95 percent confidence limits. The prediction of a transition temperature shift by statistical analysis was compared with that from the experimental data. (author)

  10. Prediction of forming limit in hydro-mechanical deep drawing of steel sheets using ductile fracture criterion

    Science.gov (United States)

    Oh, S.-T.; Chang, H.-J.; Oh, K. H.; Han, H. N.

    2006-04-01

    It has been observed that the forming limit curve at fracture (FLCF) of steel sheets, with a relatively higher ductility limit have linear shapes, similar to those of a bulk forming process. In contrast, the FLCF of sheets with a relatively lower ductility limit have rather complex shapes approaching the forming limit curve at neck (FLCN) towards the equi-biaxial strain paths. In this study, the FLCFs of steel sheets were measured and compared with the fracture strains predicted from specific ductile fracture criteria, including a criterion suggested by the authors, which can accurately describe FLCFs with both linear and complex shapes. To predict the forming limit for hydro-mechanical deep drawing of steel sheets, the ductile fracture criteria were integrated into a finite element simulation. The simulation, results based on the criterion suggested by authors accurately predicted the experimetal, fracture limits of steel sheets for the hydro-mechanical deep drawing process.

  11. On the applicability of local approaches for the determination of the failure behavior of ductile steels

    International Nuclear Information System (INIS)

    Kussmaul, K.; Eisele, U.; Seidenfuss, M.

    1992-01-01

    The strength and deformation behavior of specimens and components is, on one hand, influenced by the local state of stress and strain and, on the other hand by the chemical composition and the microstructure of the material used. Using two different steels it was investigated in how far it is possible to predict the failure behavior of specimens and components qualitatively and quantitatively by means of local approaches. For this purpose two methods differing considerably from the basic idea were chosen. For the description of the failure behavior so-called damage models were used. These damage models try to describe numerically the process developing microscopically and finally leading to fracture by means of continuum mechanical approaches in order to calculate the macroscopical failure behavior. The results show that for ductile materials the damage models allow a very accurate calculation of smooth and notched specimens and components. The efforts presently required for the calculation are however still very high. Analyses using fracture mechanics approaches (J-Integral) in combination with the local stress states (multiaxiality) were performed to describe the failure behavior. With this approach it was tried to calculate crack initiation and maximum load of precracked specimens and components. The fracture mechanics methods are to be preferred for cracked components if an engineering estimation of crack initiation and maximum load is required only, since the calculational efforts of the fracture mechanics methods are much lower than those of the damage models

  12. Mechanical properties of highly defective graphene: from brittle rupture to ductile fracture

    International Nuclear Information System (INIS)

    Xu, Lanqing; Wei, Ning; Zheng, Yongping

    2013-01-01

    Defects are generally believed to deteriorate the superlative performance of graphene-based devices but may also be useful when carefully engineered to tailor the local properties and achieve new functionalities. Central to most defect-associated applications is the defect coverage and arrangement. In this work, we investigate, by molecular dynamics simulations, the mechanical properties and fracture dynamics of graphene sheets with randomly distributed vacancies or Stone–Wales defects under tensile deformations over a wide defect coverage range. With defects presented, an sp–sp 2 bonding network and an sp–sp 2 –sp 3 bonding network are observed in vacancy-defected and Stone–Wales-defected graphene, respectively. The ultimate strength degrades gradually with increasing defect coverage and saturates in the high-ratio regime, whereas the fracture strain presents an unusual descending–saturating–improving trend. In the dense vacancy defect situation, the fracture becomes more plastic and super-ductility is observed. Further fracture dynamics analysis reveals that the crack trapping by sp–sp 2 and sp–sp 2 –sp 3 rings and the crack-tip blunting account for the ductile fracture, whereas geometric rearrangement on the entire sheet for vacancy defects and geometric rearrangement on the specific defect sites for Stone–Wales defects account for their distinctive rules of the evolution of the fracture strain. (paper)

  13. Mechanical properties of highly defective graphene: from brittle rupture to ductile fracture.

    Science.gov (United States)

    Xu, Lanqing; Wei, Ning; Zheng, Yongping

    2013-12-20

    Defects are generally believed to deteriorate the superlative performance of graphene-based devices but may also be useful when carefully engineered to tailor the local properties and achieve new functionalities. Central to most defect-associated applications is the defect coverage and arrangement. In this work, we investigate, by molecular dynamics simulations, the mechanical properties and fracture dynamics of graphene sheets with randomly distributed vacancies or Stone-Wales defects under tensile deformations over a wide defect coverage range. With defects presented, an sp-sp(2) bonding network and an sp-sp(2)-sp(3) bonding network are observed in vacancy-defected and Stone-Wales-defected graphene, respectively. The ultimate strength degrades gradually with increasing defect coverage and saturates in the high-ratio regime, whereas the fracture strain presents an unusual descending-saturating-improving trend. In the dense vacancy defect situation, the fracture becomes more plastic and super-ductility is observed. Further fracture dynamics analysis reveals that the crack trapping by sp-sp(2) and sp-sp(2)-sp(3) rings and the crack-tip blunting account for the ductile fracture, whereas geometric rearrangement on the entire sheet for vacancy defects and geometric rearrangement on the specific defect sites for Stone-Wales defects account for their distinctive rules of the evolution of the fracture strain.

  14. Ductile fracture toughness of modified A 302 grade B plate materials. Volume 2

    International Nuclear Information System (INIS)

    McCabe, D.E.; Manneschmidt, E.T.; Swain, R.L.

    1997-02-01

    The objective of this work was to develop ductile fracture toughness data in the form of J-R curves for modified A 302 grade B plate materials typical of those used in fabricating reactor pressure vessels. A previous experimental study at Materials Engineering Associates (MEA) on one particular heat of A 302 grade B plate showed decreasing J-R curves with increased specimen thickness. This characteristic has not been observed in numerous tests made on the more recent production materials of A 533 grade B and A 508 class 2 pressure vessel steels. It was unknown if the departure from norm for the MEA material was a generic characteristic for all heats of A 302 grade B steels or just unique to that one particular plate. Seven heats of modified A 302 grade B steel and one heat of vintage A 533 grade B steel were provided to this project by the General Electric Company of San Jose, California. All plates were tested for chemical content, tensile properties, Charpy transition temperature curves, drop-weight nil-ductility transition (NDT) temperature, and J-R curves. Tensile tests were made in the three principal orientations and at four temperatures, ranging from room temperature to 550 degrees F (288 degrees C). Charpy V-notch transition temperature curves were obtained in longitudinal, transverse, and short transverse orientations. J-R curves were made using four specimen sizes (1/2T, IT, 2T, and 4T). None of the seven heats of modified A 302 grade showed size effects of any consequence on the J-R curve behavior. Crack orientation effects were present, but none were severe enough to be reported as atypical. A test temperature increase from 180 to 550 degrees F (82 to 288 degrees C) produced the usual loss in J-R curve fracture toughness. Generic J-R curves and mathematical curve fits to the same were generated to represent each heat of material. This volume is a compilation of all data developed

  15. Experimental and Computational Study of Ductile Fracture in Small Punch Tests

    Directory of Open Access Journals (Sweden)

    Betül Gülçimen Çakan

    2017-10-01

    Full Text Available A unified experimental-computational study on ductile fracture initiation and propagation during small punch testing is presented. Tests are carried out at room temperature with unnotched disks of different thicknesses where large-scale yielding prevails. In thinner specimens, the fracture occurs with severe necking under membrane tension, whereas for thicker ones a through thickness shearing mode prevails changing the crack orientation relative to the loading direction. Computational studies involve finite element simulations using a shear modified Gurson-Tvergaard-Needleman porous plasticity model with an integral-type nonlocal formulation. The predicted punch load-displacement curves and deformed profiles are in good agreement with the experimental results.

  16. Experimental and Computational Study of Ductile Fracture in Small Punch Tests.

    Science.gov (United States)

    Gülçimen Çakan, Betül; Soyarslan, Celal; Bargmann, Swantje; Hähner, Peter

    2017-10-17

    A unified experimental-computational study on ductile fracture initiation and propagation during small punch testing is presented. Tests are carried out at room temperature with unnotched disks of different thicknesses where large-scale yielding prevails. In thinner specimens, the fracture occurs with severe necking under membrane tension, whereas for thicker ones a through thickness shearing mode prevails changing the crack orientation relative to the loading direction. Computational studies involve finite element simulations using a shear modified Gurson-Tvergaard-Needleman porous plasticity model with an integral-type nonlocal formulation. The predicted punch load-displacement curves and deformed profiles are in good agreement with the experimental results.

  17. Ductile fracture of two-phase welds under 77K

    International Nuclear Information System (INIS)

    Yushchenko, K.A.; Voronin, S.A.; Pustovit, A.I.; Shavel', A.V.

    1984-01-01

    The effect of the type of welding and fillers on crack resistance of welded joints high-strength steel EhP810 and its various compounds with steels EhP666, 08Kh18N10T has been studied. For the welding of steel EhP810 with steels EhP810, EhP666, 08Kh18N10T electron-beam, automatic, argon tungsten arc with non-consumable electrode with various fillers, as well as argon metal-arc welding with consumable electrode, were used. It is shown, that for a joint, made by electron-beam welding, parameters σsub(u), Ksub(IcJ), KCV are higher than for a joint of a similar phase structure made using filler wire EhP659-VI. It is explained by the fact, that during electron-beam welding joint metal refining takes place, which removes gases. In welded joints of chP810 steel, having joints with austenitic structure, characteristic of crack resistance Ssub(c) increases by more than 0.2 mm in contrast to two-phase joints, which conventional yield strength at 77 K exceeds 1000 MPa. It is worth mentioning, that for other classes of steels formation of two-phase structure of joint increases welded joint resistance to brittle fracture. It is possible to obtain the required structure of joint with assigned level of resistance to brittle fracture by means of the use of different fillers, optimum and welding procedure, regulaing the part of the basic metal in joint content

  18. J-integral evaluation and stability analysis in the unstable ductile fracture

    International Nuclear Information System (INIS)

    Miyoshi, Toshiro; Yoshida, Yuichiro; Shiratori, Masaki.

    1984-01-01

    Concerning unstable ductile fracture, which is an important problem on the structural stability of line pipes, nuclear reactor piping and so on, the research on fracture mechanics parameters which control the beginning of the stable growth and unstable growth of cracks attracts interest. At present, as the parameters, the T-modulus based on J-integral crack tip opening angle, crack opening angle averaged over crack developing part, plastic work coefficient and so on have been proposed. The research on the effectiveness and inter-relation of these parameters is divided into generation phase and application phase, and by these researches, it was reported that all T-modulus, CTOA and COA took almost constant values in relation to crack development, except initial transition period. In order to decide which parameter is most appropriate, the detailed analysis is required. In this study, the analysis of unstable ductile fracture of a central crack test piece and a small tensile test piece was carried out by finite element method, and the evaluation of J-integral in relation to crack development, J-integral resistance value when COA is assumed to be a constant, the form of an unstable fracture occurring point and the compliance dependence were examined. The method of analysis, the evaluation of J-integral, J-integral resistance value, unstable fracture occurring point and stability diagram are described. (Kako, I.)

  19. A ductile fracture criterion with Zener-Hollomon parameter of pure molybdenum sheet in thermal forming

    Directory of Open Access Journals (Sweden)

    Wang Chu

    2015-01-01

    Full Text Available Formability of pure molybdenum in thermal forming process has been greatly improved, but it is still hard to avoid the generation of rupture and other quality defects. In this paper, a ductile fracture criterion of pure molybdenum sheet in thermal forming was established by considering the plastic deformation capacity of material and stress states, which can be used to describe fracture behaviour and critical rupture prediction of pure molybdenum sheet during hot forming process. Based on the isothermal uniaxial tensile tests which performed at 993 to 1143 K with strain rate range from 0.0005 to 0.2 s−1, the material parameters are calculated by the combination method of experiment with FEsimulation. Based on the observation, new fracture criteria can be expressed as a function of Zener-Hollomon parameter. The critical fracture value that calculated by Oyane-Sato criterion increases with increasing temperature and decreasing strain rate. The ductile fracture criterion with Zener-Hollomon parameter of pure molybdenum in thermal forming is proposed.

  20. Finite element simulations and experimental investigations on ductile fracture in cold forging of aluminum alloy

    Science.gov (United States)

    Amiri, Amir; Nikpour, Amin; Saraeian, Payam

    2018-05-01

    Forging is one of the manufacturing processes of aluminium parts which has two major categories: called hot and cold forging. In the cold forging, the dimensional and geometrical accuracy of final part is high. However, fracture may occur in some aluminium alloys during the process because of less workability. Fracture in cold forging can be in the form of ductile, brittle or combination of both depending on the alloy type. There are several criteria for predicting fracture in cold forging. In this study, cold forging process of 6063 aluminium alloy for three different parts is simulated in order to predict fracture. The results of numerical simulations of Freudenthal criterion is in conformity with experimental tests.

  1. Development of ductile cast iron for spent fuel cask applications using fracture mechanics principles

    International Nuclear Information System (INIS)

    Ray, K.K.; Tiwari, S.; Hemlata Kumari; Mamta Kumari; Kumar, Hemant; Albert, S.K.; Bhaduri, A.K.

    2016-01-01

    The structure-property relations of ductile cast irons (DCIs) with varying Cu content and ~1 wt.% Ni has been investigated with an emphasis on examining their fracture toughness property towards the development of suitable materials for large volume containers for transport of spent fuel. The detailed microstructural characteristics, hardness, tensile and fracture toughness properties of three DCIs were assessed in as-cast and annealed conditions. Fracture toughness values were determined using both ball indentation (K BI ) and J-integral (KJ Ic ) test. The obtained results assist to infer that: (i) the amount of pearlite and nodule count increases with increased amount of Cu, (ii) the hardness and strength values increases whereas fracture toughness values marginally decreases with increased Cu content, and (iii) the magnitudes of K BI estimated using a proposed analysis are in good agreement with KJ Ic values for the as-cast materials. (author)

  2. Coexistence of ductile and brittle fracture in metals

    International Nuclear Information System (INIS)

    Ohr, S.M.; Chang, S.J.; Park, C.G.; Thomson, R.

    1985-01-01

    It is well known that semibrittle body-centered cubic (bcc) metals fail at low temperatures by cleavage that is preceded by crack tip deformation. Sinclair and Finnis proposed a mechanism by which crack tip deformation may be combined with brittle crack extension. In this model, edge dislocations are emitted from a crack tip on an inclined plane under pure mode I loading conditions. The authors propose a new mechanism of brittle fracture of semibrittle metals preceded by crack tip deformation by extending the model of Sinclair and Finnis and by incorporating experimental evidence on mixed mode crack propagation observed by transmission electron microscopy (TEM). They have shown experimentally that, even when the orientation of the dislocations in the plastic zone indicated pure mode III crack tip deformation, the crack opening displacement determined from the relative displacement of the crack flanks showed the presence of an additional mode I component. They have also shown that zigzag crack propagation observed in many metals can occur only if mode I cleavage is superimposed to mode II crack tip deformation

  3. Hydrologic behavior of fracture networks

    International Nuclear Information System (INIS)

    Long, J.C.S.; Endo, H.K.; Karasaki, K.; Pyrak, L.; MacLean, P.; Witherspoon, P.A.

    1985-01-01

    This paper reviews recent research on the nature of flow and transport in discontinuous fracture networks. The hydrologic behavior of these networks has been examined using two- and three-dimensional numerical models. The numerical models represent random realizations of fracture networks based on statistical field measurements of fracture geometry and equivalent hydraulic aperture. The authors have compared the flux and mechanical transported behavior of these networks to the behavior of equivalent continua. In this way they were able to determine whether a given fracture network could be modeled as an equivalent porous media in both flux and advective transport studies. They have examined departures from porous media behavior both as a function of interconnectivity and heterogeneity. Parameter studies have revealed behavior patterns such as: given a fracture frequency that can be measured in the field, porous media like behavior and the magnitude of permeability are both enhanced if the fractures are longer and the standard deviation of fracture permeabilities is smaller. The behavior of well tests in fractured networks has been modeled and compared to a new analytical well test solution which accounts for the early time dominance of the fractures intersecting the well. Finally, a three-dimensional fracture flow model has been constructed which assumes fractures are randomly located discs. This model has been constructed which assumes fractures are randomly located discs. This model uses a semi-analytical solution for flow such that it is relatively easy to use the model as a tool for stochastic analysis. 13 references, 12 figures

  4. Ductility of Nanostructured Bainite

    Directory of Open Access Journals (Sweden)

    Lucia Morales-Rivas

    2016-12-01

    Full Text Available Nanostructured bainite is a novel ultra-high-strength steel-concept under intensive current research, in which the optimization of its mechanical properties can only come from a clear understanding of the parameters that control its ductility. This work reviews first the nature of this composite-like material as a product of heat treatment conditions. Subsequently, the premises of ductility behavior are presented, taking as a reference related microstructures: conventional bainitic steels, and TRIP-aided steels. The ductility of nanostructured bainite is then discussed in terms of work-hardening and fracture mechanisms, leading to an analysis of the three-fold correlation between ductility, mechanically-induced martensitic transformation, and mechanical partitioning between the phases. Results suggest that a highly stable/hard retained austenite, with mechanical properties close to the matrix of bainitic ferrite, is advantageous in order to enhance ductility.

  5. Large-scale simulation of ductile fracture process of microstructured materials

    International Nuclear Information System (INIS)

    Tian Rong; Wang Chaowei

    2011-01-01

    The promise of computational science in the extreme-scale computing era is to reduce and decompose macroscopic complexities into microscopic simplicities with the expense of high spatial and temporal resolution of computing. In materials science and engineering, the direct combination of 3D microstructure data sets and 3D large-scale simulations provides unique opportunity for the development of a comprehensive understanding of nano/microstructure-property relationships in order to systematically design materials with specific desired properties. In the paper, we present a framework simulating the ductile fracture process zone in microstructural detail. The experimentally reconstructed microstructural data set is directly embedded into a FE mesh model to improve the simulation fidelity of microstructure effects on fracture toughness. To the best of our knowledge, it is for the first time that the linking of fracture toughness to multiscale microstructures in a realistic 3D numerical model in a direct manner is accomplished. (author)

  6. Prevention of non-ductile fracture in 6061-T6 aluminum nuclear pressure vessels

    International Nuclear Information System (INIS)

    Yahr, G.T.

    1995-01-01

    The American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Committee has approved rules for the use of 6061-T6 and 6061-T651 aluminum for the construction of Class 1 welded nuclear pressure vessels for temperatures not exceeding 149 C (300 F). Nuclear Code Case N-519 allows the use of this aluminum in the construction of low temperature research reactors such as the Advanced Neutron Source. The rules for protection against non-ductile fracture are discussed. The basis for a value of 25.3 MPa √m (23 ksi √in.) for the critical or reference stress intensity factor for use in the fracture analysis is presented. Requirements for consideration of the effects of neutron irradiation on the fracture toughness are discussed

  7. Fracture mechanics aspects in the safe design of ductile iron shipping and storage containers

    International Nuclear Information System (INIS)

    Sappok, M.; Bounin, D.

    1996-01-01

    Containers made of ductile cast iron provide a safe method for transport of radioactive material. Contrary to widespread opinion ductile cast iron is a very tough material and can be manufactured in heavy sections. The containers are designed to withstand the very high impact loads of accidents like free drops onto unyielding targets. The design is based on postulated undetected crack-like flaws at the highest stressed location. Design must show that applied stress intensities are smaller than fracture toughness and no crack initiation and therefore also no crack propagation can occur. The design procedure followed in this paper is given in a new guideline still being drafted by the International Atomic Energy Agency

  8. Evaluation of varying ductile fracture criteria for 42CrMo steel by compressions at different temperatures and strain rates.

    Science.gov (United States)

    Quan, Guo-zheng; Luo, Gui-chang; Mao, An; Liang, Jian-ting; Wu, Dong-sen

    2014-01-01

    Fracturing by ductile damage occurs quite naturally in metal forming processes, and ductile fracture of strain-softening alloy, here 42CrMo steel, cannot be evaluated through simple procedures such as tension testing. Under these circumstances, it is very significant and economical to find a way to evaluate the ductile fracture criteria (DFC) and identify the relationships between damage evolution and deformation conditions. Under the guidance of the Cockcroft-Latham fracture criteria, an innovative approach involving hot compression tests, numerical simulations, and mathematic computations provides mutual support to evaluate ductile damage cumulating process and DFC diagram along with deformation conditions, which has not been expounded by Cockcroft and Latham. The results show that the maximum damage value appears in the region of upsetting drum, while the minimal value appears in the middle region. Furthermore, DFC of 42CrMo steel at temperature range of 1123~1348 K and strain rate of 0.01~10 s(-1) are not constant but change in a range of 0.160~0.226; thus, they have been defined as varying ductile fracture criteria (VDFC) and characterized by a function of temperature and strain rate. In bulk forming operations, VDFC help technicians to choose suitable process parameters and avoid the occurrence of fracture.

  9. Evaluation of Varying Ductile Fracture Criteria for 42CrMo Steel by Compressions at Different Temperatures and Strain Rates

    Directory of Open Access Journals (Sweden)

    Guo-zheng Quan

    2014-01-01

    Full Text Available Fracturing by ductile damage occurs quite naturally in metal forming processes, and ductile fracture of strain-softening alloy, here 42CrMo steel, cannot be evaluated through simple procedures such as tension testing. Under these circumstances, it is very significant and economical to find a way to evaluate the ductile fracture criteria (DFC and identify the relationships between damage evolution and deformation conditions. Under the guidance of the Cockcroft-Latham fracture criteria, an innovative approach involving hot compression tests, numerical simulations, and mathematic computations provides mutual support to evaluate ductile damage cumulating process and DFC diagram along with deformation conditions, which has not been expounded by Cockcroft and Latham. The results show that the maximum damage value appears in the region of upsetting drum, while the minimal value appears in the middle region. Furthermore, DFC of 42CrMo steel at temperature range of 1123~1348 K and strain rate of 0.01~10 s-1 are not constant but change in a range of 0.160~0.226; thus, they have been defined as varying ductile fracture criteria (VDFC and characterized by a function of temperature and strain rate. In bulk forming operations, VDFC help technicians to choose suitable process parameters and avoid the occurrence of fracture.

  10. Assessment of Ductile, Brittle, and Fatigue Fractures of Metals Using Optical Coherence Tomography

    Directory of Open Access Journals (Sweden)

    Gheorghe Hutiu

    2018-02-01

    Full Text Available Some forensic in situ investigations, such as those needed in transportation (for aviation, maritime, road, or rail accidents or for parts working under harsh conditions (e.g., pipes or turbines would benefit from a method/technique that distinguishes ductile from brittle fractures of metals—as material defects are one of the potential causes of incidents. Nowadays, the gold standard in material studies is represented by scanning electron microscopy (SEM. However, SEM instruments are large, expensive, time-consuming, and lab-based; hence, in situ measurements are impossible. To tackle these issues, we propose as an alternative, lower-cost, sufficiently high-resolution technique, Optical Coherence Tomography (OCT to perform fracture analysis by obtaining the topography of metallic surfaces. Several metals have been considered in this study: low soft carbon steels, lamellar graphite cast iron, an antifriction alloy, high-quality rolled steel, stainless steel, and ductile cast iron. An in-house developed Swept Source (SS OCT system, Master-Slave (MS enhanced is used, and height profiles of the samples’ surfaces were generated. Two configurations were used: one where the dimension of the voxel was 1000 μm3 and a second one of 160 μm3—with a 10 μm and a 4 μm transversal resolution, respectively. These height profiles allowed for concluding that the carbon steel samples were subject to ductile fracture, while the cast iron and antifriction alloy samples were subjected to brittle fracture. The validation of OCT images has been made with SEM images obtained with a 4 nm resolution. Although the OCT images are of a much lower resolution than the SEM ones, we demonstrate that they are sufficiently good to obtain clear images of the grains of the metallic materials and thus to distinguish between ductile and brittle fractures—especially with the higher resolution MS/SS-OCT system. The investigation is finally extended to the most useful case of

  11. Interpreting Fracture Patterns in Sandstones Interbedded with Ductile Strata at the Salt Valley Anticline, Arches National Park, Utah

    OpenAIRE

    Lorenz, John C.; Cooper, Scott P.

    2001-01-01

    Sandstones that overlie or that are interbedded with evaporitic or other ductile strata commonly contain numerous localized domains of fractures, each covering an area of a few square miles. Fractures within the Entrada Sandstone at the Salt Valley Anticline are associated with salt mobility within the underlying Paradox Formation. The fracture relationships observed at Salt Valley (along with examples from Paleozoic strata at the southern edge of the Holbrook basin in northeastern Arizona, a...

  12. Hot Ductility Behavior of a Peritectic Steel during Continuous Casting

    OpenAIRE

    Arıkan, Mustafa

    2015-01-01

    Hot ductility properties of a peritectic steel for welded gas cylinders during continuous casting were studied by performing hot tensile tests at certain temperatures ranging from 1200 to 700 °C for some cooling rates by using Gleeble-3500 thermo-mechanical test and simulation machine in this study. The effects of cooling rate and strain rate on hot ductility were investigated and continuous casting process map (time-temperature-ductility) were plotted for this material. Reduction of area ...

  13. Brittle and Ductile Behavior in Deep-Seated Landslides: Learning from the Vajont Experience

    Science.gov (United States)

    Paronuzzi, Paolo; Bolla, Alberto; Rigo, Elia

    2016-06-01

    This paper analyzes the mechanical behavior of the unstable Mt. Toc slope before the 1963 catastrophic collapse, considering both the measured data (surface displacements and microseismicity) and the updated geological model of the prehistoric rockslide. From February 1960 up to 9 October 1963, the unstable mass behaved as a brittle-ductile `mechanical system,' characterized by remarkable microseismicity as well as by considerable surface displacements (up to 4-5 m). Recorded microshocks were the result of progressive rock fracturing of distinct resisting stiff parts made up of intact rock (indentations, undulations, and rock bridges). The main resisting stiff part was a large rock indentation located at the NE extremity of the unstable mass that acted as a mechanical constraint during the whole 1960-1963 period, inducing a progressive rototranslation toward the NE. This large constraint failed in autumn 1960, when an overall slope failure took place, as emphasized by the occurrence of the large perimetrical crack in the upper slope. In this circumstance, the collapse was inhibited by a reblocking phenomenon of the unstable mass that had been previously destabilized by the first reservoir filling. Progressive failure of localized intact rock parts progressively propagated westwards as a consequence of the two further filling-drawdown cycles of the reservoir (1962 and 1963). The characteristic brittle-ductile behavior of the Vajont landslide was made possible by the presence of a very thick (40-50 m) and highly deformable shear zone underlying the upper rigid rock mass (100-120 m thick).

  14. Ductile fracture mechanism of low-temperature In-48Sn alloy joint under high strain rate loading.

    Science.gov (United States)

    Kim, Jong-Woong; Jung, Seung-Boo

    2012-04-01

    The failure behaviors of In-48Sn solder ball joints under various strain rate loadings were investigated with both experimental and finite element modeling study. The bonding force of In-48Sn solder on an Ni plated Cu pad increased with increasing shear speed, mainly due to the high strain-rate sensitivity of the solder alloy. In contrast to the cases of Sn-based Pb-free solder joints, the transition of the fracture mode from a ductile mode to a brittle mode was not observed in this solder joint system due to the soft nature of the In-48Sn alloy. This result is discussed in terms of the relationship between the strain-rate of the solder alloy, the work-hardening effect and the resulting stress concentration at the interfacial regions.

  15. Hydrologic behavior of fracture networks

    International Nuclear Information System (INIS)

    Long, J.C.S.; Endo, H.K.; Karasaki, K.; Pyrak, L.; MacLean, P.; Witherspoon, P.A.

    1984-10-01

    This paper reviews recent research on the nature of flow and transport in discontinuous fracture networks. The hydrologic behavior of these networks has been examined using two- and three-dimensional numerical models. The numerical models represent random realizations of fracture networks based on statistical field measurements of fracture geometry and equivalent hydraulic aperture. We have compared the flux and mechanical transport behavior of these networks to the behavior of equivalent continua. In this way we are able to determine whether a given fracture network can be modeled as an equivalent porous media in both flux and advective transport studies. We have examined departures from porous media behavior both as a function of interconnectivity and heterogeneity. Parameter studies have revealed behavior patterns such as: given a fracture frequency that can be measured in the field, porous media like behavior and the magnitude of permeability are both enhanced if the fractures are longer and the standard deviation of fracture permeabilities is smaller. Transport studies have shown that the ratio between flux and velocity is not necessarily constant when the direction of flow is changed in systems which do behave like a porous media for flux. Thus the conditions under which porous media analysis can be used in transport studies are more restrictive than the condition for flux studies. We have examined systems which do not behave like porous media and have shown how the in situ behavior varies as a function of scale of observation. The behavior of well tests in fractured networks has been modeled and compared to a new analytical well test solution which accounts for the early time dominance of the fractures intersecting the well. Finally, a three-dimensional fracture flow model has been constructed which assumes fractures are randomly located discs. 13 references, 12 figures

  16. Phase-field modelling of ductile fracture: a variational gradient-extended plasticity-damage theory and its micromorphic regularization.

    Science.gov (United States)

    Miehe, C; Teichtmeister, S; Aldakheel, F

    2016-04-28

    This work outlines a novel variational-based theory for the phase-field modelling of ductile fracture in elastic-plastic solids undergoing large strains. The phase-field approach regularizes sharp crack surfaces within a pure continuum setting by a specific gradient damage modelling. It is linked to a formulation of gradient plasticity at finite strains. The framework includes two independent length scales which regularize both the plastic response as well as the crack discontinuities. This ensures that the damage zones of ductile fracture are inside of plastic zones, and guarantees on the computational side a mesh objectivity in post-critical ranges. © 2016 The Author(s).

  17. Deformation Behavior of Ultra-Strong and Ductile Mg-Gd-Y-Zn-Zr Alloy with Bimodal Microstructure

    Science.gov (United States)

    Xu, C.; Fan, G. H.; Nakata, T.; Liang, X.; Chi, Y. Q.; Qiao, X. G.; Cao, G. J.; Zhang, T. T.; Huang, M.; Miao, K. S.; Zheng, M. Y.; Kamado, S.; Xie, H. L.

    2018-02-01

    An ultra-strong and ductile Mg-8.2Gd-3.8Y-1Zn-0.4Zr (wt pct) alloy was developed by using hot extrusion to modify the microstructure via forced-air cooling and an artificial aging treatment. A superior strength-ductility balance was obtained that had a tensile yield strength of 466 MPa and an elongation to failure of 14.5 pct. The local strain evolution during the in situ testing of the ultra-strong and ductile alloy was quantitatively analyzed with high-resolution electron backscattered diffraction and digital image correlation. The fracture behavior during the tensile test was characterized by synchrotron X-ray tomography along with SEM and STEM observations. The alloy showed a bimodal microstructure, consisting of dynamically recrystallized (DRXed) grains with random orientations and elongated hot-worked grains with parallel to the extrusion direction. The DRXed grains were deformed by the basal slip and the hot-worked grains were deformed by the prismatic slip dominantly. The strain evolution analysis indicated that the multilayered structure relaxed the strain localization via strain transfer from the DRXed to the hot-worked regions, which led to the high ductility of the alloy. Precipitation of the γ' on basal planes and the β' phases on the prismatic planes of the α-Mg generated closed volumes, which enhanced the strength by pinning dislocations effectively, and contributed to the high ductility by impeding the propagation of micro-cracks inside the grains. The deformation incompatibility between the hot-worked grains and the arched block-shaped long-period stacking ordered (LPSO) phases induced the crack initiation and propagation, which fractured the alloy.

  18. Prediction of fracture toughness based on experiments with sub-size specimens in the brittle and ductile regimes

    Energy Technology Data Exchange (ETDEWEB)

    Mahler, Michael, E-mail: Michael.Mahler@kit.edu; Aktaa, Jarir

    2016-04-15

    For determination of fracture toughness in the brittle regime or ductile fracture in the upper shelf region, special standard specifications are in use e.g. ASTM E399 or ASTM E1820. Due to the rigorous size requirements for specimen testing, it is necessary to use big specimens. To circumvent this problem an approach based on finite element (FE) simulations using the cohesive zone model (CZM) is used. The parameters of the cohesive zone model have been determined using sub-size specimens. With the identified parameters, simulations of standard-size specimens have been performed to successfully predict fracture toughness of standard-size specimens in the brittle and ductile regimes. The objective is to establish small size testing technology for the determination of fracture toughness. - Highlights: • Prediction of fracture toughness on standard-size specimens. • Valid fracture toughness based on sub-size specimens. • Triaxiality dependent cohesive zone model. • Approach works independent on fracture appearance (brittle, ductile).

  19. Interpreting Fracture Patterns in Sandstones Interbedded with Ductile Strata at the Salt Valley Anticline, Arches National Park, Utah; TOPICAL

    International Nuclear Information System (INIS)

    LORENZ, JOHN C.; COOPER, SCOTT P.

    2001-01-01

    Sandstones that overlie or that are interbedded with evaporitic or other ductile strata commonly contain numerous localized domains of fractures, each covering an area of a few square miles. Fractures within the Entrada Sandstone at the Salt Valley Anticline are associated with salt mobility within the underlying Paradox Formation. The fracture relationships observed at Salt Valley (along with examples from Paleozoic strata at the southern edge of the Holbrook basin in northeastern Arizona, and sandstones of the Frontier Formation along the western edge of the Green River basin in southwestern Wyoming), show that although each fracture domain may contain consistently oriented fractures, the orientations and patterns of the fractures vary considerably from domain to domain. Most of the fracture patterns in the brittle sandstones are related to local stresses created by subtle, irregular flexures resulting from mobility of the associated, interbedded ductile strata (halite or shale). Sequential episodes of evaporite dissolution and/or mobility in different directions can result in multiple, superimposed fracture sets in the associated sandstones. Multiple sets of superimposed fractures create reservoir-quality fracture interconnectivity within restricted localities of a formation. However, it is difficult to predict the orientations and characteristics of this type of fracturing in the subsurface. This is primarily because the orientations and characteristics of these fractures typically have little relationship to the regional tectonic stresses that might be used to predict fracture characteristics prior to drilling. Nevertheless, the high probability of numerous, intersecting fractures in such settings attests to the importance of determining fracture orientations in these types of fractured reservoirs

  20. High-temperature fracture and fatigue resistance of a ductile β-TiNb reinforced γ-TiAl intermetallic composite

    International Nuclear Information System (INIS)

    Rao, K.T.V.; Ritchie, R.O.

    1998-01-01

    The high-temperature fatigue-crack propagation and fracture resistance of a model γ-TiAl intermetallic composite reinforced with 20 vol. % ductile β-TiNb particles is examined at elevated temperatures of 650 and 800 C and compared with behavior at room temperature. TiNb reinforcements are found to enhance the fracture toughness of γ-TiAl, even at high temperatures, from about 123 to ∼40 MPa m 1/2 , although their effectiveness is lower compared to room temperature due to the reduction in strength of TiNb particles. Under monotonic loading, crack-growth response in the composite is characterized by resistance-curve behavior arising from crack trapping, renucleation and resultant crack bridging effects attributable to the presence of TiNb particles. In addition, crack-tip blunting associated with plasticity increases the crack-initiation (matrix) toughness of the composite, particularly at 800 C, above the ductile-to-brittle transition temperature (DBTT) for γ-TiAl. High-temperature fatigue-crack growth resistance, however, is marginally degraded by the addition of TiNb particles in the C-R (edge) orientation, similar to observations made at room temperature; premature fatigue failure of TiNb ligaments in the crack wake diminishes the role of bridging under cyclic loading. Both fatigue and fracture resistance of the composite are slightly lower at 650 C (just below the DBTT for TiAl) compared to the behavior at ambient and 800 C. Overall, the beneficial effect of adding ductile TiNb reinforcements to enhance the room-temperature fracture and fatigue resistance of γ-TiAl alloys is retained up to 800 C, in air environments. There is concern, however, regarding the long-term environmental stability of these composite microstructures in unprotected atmospheres

  1. Application of micromechanical models of ductile fracture initiation to reactor pressure vessel materials

    International Nuclear Information System (INIS)

    Chaouadi, R.; Walle, E. van; Fabry, A.; Velde, J. van de; Meester, P. de

    1996-01-01

    The aim of the current study is the application of local micromechanical models to predict crack initiation in ductile materials. Two reactor pressure vessel materials have been selected for this study: JRQ IAEA monitor base metal (A533B Cl.1) and Doel-IV weld material. Charpy impact tests have been performed in both un-irradiated and irradiated conditions. In addition to standard tensile tests, notched tensile specimens have been tested. The upper shelf energy of the weld material remains almost un-affected by irradiation, whereas a decrease of 20% is detected for the base metal. Accordingly, the tensile properties of the weld material do not reveal a clear irradiation effect on the yield and ultimate stresses, this in contrast to the base material flow properties. The tensile tests have been analyzed in terms of micromechanical models. A good correlation is found between the standard tests and the micromechanical models, that are able to predict the ductile damage evolution in these materials. Additional information on the ductility behavior of these materials is revealed by this micromechanical analysis

  2. Local approach on mixed-mode ductile fracture of an aged stainless steel 316L

    International Nuclear Information System (INIS)

    Jeon, K.L.; Marini, B.

    1993-01-01

    In the frame of the structural integrity of the fast breeder reactor vessel, the local approach of fracture is applied to the ductile crack initiation under mixed-mode I+II loading for a 316L type stainless steel thermally aged for 1000 hours at 700 deg C. Experimental and numerical tests are performed on axisymmetric notched specimens, compact tension specimens and disymmetric four-point bend specimens. From elastoplastic finite element analyses, the damage variables are evaluated with various models: the Beremin model, the McClintock model, the Guennouni-Francois model and the Lemaitre model. The critical values of damage variable obtained on simple tensile specimens and axisymmetric notched specimens are used for the prediction of crack initiation under mixed-mode loading. The damage variable at crack initiation seems to be rather dependent on the fracture mode related to the stress triaxiality and the brittle fracture of banded ferrite of the aged material. The results are compared with those of the J values at crack initiation. (author). 9 ref., 2 figs

  3. On localization and void coalescence as a precursor to ductile fracture.

    Science.gov (United States)

    Tekoğlu, C; Hutchinson, J W; Pardoen, T

    2015-03-28

    Two modes of plastic flow localization commonly occur in the ductile fracture of structural metals undergoing damage and failure by the mechanism involving void nucleation, growth and coalescence. The first mode consists of a macroscopic localization, usually linked to the softening effect of void nucleation and growth, in either a normal band or a shear band where the thickness of the band is comparable to void spacing. The second mode is coalescence with plastic strain localizing to the ligaments between voids by an internal necking process. The ductility of a material is tied to the strain at macroscopic localization, as this marks the limit of uniform straining at the macroscopic scale. The question addressed is whether macroscopic localization occurs prior to void coalescence or whether the two occur simultaneously. The relation between these two modes of localization is studied quantitatively in this paper using a three-dimensional elastic-plastic computational model representing a doubly periodic array of voids within a band confined between two semi-infinite outer blocks of the same material but without voids. At sufficiently high stress triaxiality, a clear separation exists between the two modes of localization. At lower stress triaxialities, the model predicts that the onset of macroscopic localization and coalescence occur simultaneously. © 2015 The Author(s) Published by the Royal Society. All rights reserved.

  4. The radiation swelling effect on fracture properties and fracture mechanisms of irradiated austenitic steels. Part I. Ductility and fracture toughness

    Energy Technology Data Exchange (ETDEWEB)

    Margolin, B., E-mail: mail@crism.ru; Sorokin, A.; Shvetsova, V.; Minkin, A.; Potapova, V.; Smirnov, V.

    2016-11-15

    The radiation swelling effect on the fracture properties of irradiated austenitic steels under static loading has been studied and analyzed from the mechanical and physical viewpoints. Experimental data on the stress-strain curves, fracture strain, fracture toughness and fracture mechanisms have been represented for austenitic steel of 18Cr-10Ni-Ti grade (Russian analog of AISI 321 steel) irradiated up to neutron dose of 150 dpa with various swelling. Some phenomena in mechanical behaviour of irradiated austenitic steels have been revealed and explained as follows: a sharp decrease of fracture toughness with swelling growth; untypical large increase of fracture toughness with decrease of the test temperature; some increase of fracture toughness after preliminary cyclic loading. Role of channel deformation and channel fracture has been clarified in the properties of irradiated austenitic steel and different tendencies to channel deformation have been shown and explained for the same austenitic steel irradiated at different temperatures and neutron doses.

  5. Cleavage-ductile fracture transition study by competition between two fracture criteria

    International Nuclear Information System (INIS)

    Bouche, D.; Dubois, D.; Bretin, M.

    1983-01-01

    We present the results of the numerical simulation of rupture experiments conducted at -90 degrees C on A508 axisymmetrical test-specimens; the calculations have been performed with a finite element programme (TITUS) with an updated lagrangian formulation; moreover, the post-processing procedures of this programme can be evaluate focal fracture criteria. (orig./HP)

  6. Ductile-reinforcement toughening in γ-TiAl intermetallic-matrix composites: Effects on fracture toughness and fatigue-crack propagation resistance

    International Nuclear Information System (INIS)

    Venkateswara Rao, K.T.; Ritchie, R.O.; Odette, G.R.

    1994-01-01

    The influence of the type, volume fraction, thickness and orientation of ductile phase reinforcements on the room temperature fatigue and fracture resistance of γ-TiAl intermetallic alloys is investigated. Large improvements in toughness compared to monolithic γ-TiAl are observed in both the TiNb- and Nb-reinforced composites under monotonic loading. Toughness increases with increasing ductile phase content, reinforcement thickness and strength; orientation effect are minimal. Crack-growth behavior is characterized by steep resistance curves primarily due to crack trapping/renucleation and extensive crack bridging by the ductile-phase particles. In contrast, under cyclic loading the influence of ductile phases on fatigue resistance is strongly dependent upon reinforcement orientation. Compared to monolithic γ-TiAl, improvements in fatigue-crack growth resistance are observed in TiNb-reinforced composites only in the face (C-L) orientation; crack-growth rates for the edge (C-R) orientation are actually faster in the composite. In comparison, Nb-particle reinforcements offer less toughening under monotonic loading but enhance the fatigue properties compared to TiNb reinforcements under cyclic loading

  7. Hot Ductility Behavior of Boron Containing Microalloyed Steels with Varying Manganese Contents

    Science.gov (United States)

    Brune, Tobias; Senk, Dieter; Walpot, Raphael; Steenken, Bernhard

    2015-02-01

    The hot ductility is measured for six different steel grades with different microalloying elements and with varying manganese contents using the hot tensile test machine with melting/solidification unit at the Department of Ferrous Metallurgy RWTH Aachen University. To identify the influence of manganese on hot ductility, tests are performed with varying the manganese content from 0.7 to 18.2 wt pct, a high manganese steel. Additionally, the effect of different cooling and strain rates is analyzed by changing the particular rate for selected samples in the minima. To investigate and detect the cause of cracking during testing, the fracture surfaces in the ductility minima are considered with scanning electron microscope-energy dispersive X-ray spectroscopy. Thermodynamic modeling is conducted on basis of the commercial software ThermoCalc©. A sharp decrease of the hot ductility is recognizable at 1398 K (1125 °C), at only 0.7 wt pct manganese because of the low manganese to sulfur ratio. The grades with a Mn content up to 1.9 wt pct show a good ductility with minimal ductility loss. In comparison, the steel grade with 18.2 wt pct has a poor hot ductility. Because of the formation of complex precipitates, where several alloying elements are involved, the influence of boron on hot ductility is not fully clarified. By increasing the cooling rate, the reduction of area values are shifted to smaller values. For high test temperatures, these measured values are decreased for lower strain rates. Thereby, an early drop of the ductility is noticeable for the high temperatures around 1373 K (1100 °C).

  8. Ductile-to-brittle transition behavior of tungsten-copper composites

    International Nuclear Information System (INIS)

    Hiraoka, Y.; Inoue, T.; Akiyoshi, N.; Yoo, M.K.

    2001-01-01

    A series of W-Cu composites were fabricated alternatively by infiltration method (19-48 vol% Cu) or by pressing and sintering method (20-80 vol% Cu), and three-point bend tests were carried out at temperatures between 77 and 363 K. Ductile-to-brittle transition behavior of the composite was investigated and also effects of Cu content as well as fabrication method on the strength and ductility of the composite were discussed. Results were summarized as follows. (1) Composite containing 19-40 vol% of copper demonstrated ductile-to-brittle transition behavior. Transition temperature tended to decrease substantially with increasing Cu content, though ductility of the composite by infiltration method was much better than that by pressing and sintering method. (2) Composite containing 48-80 vol% of copper did not demonstrate transition behavior regardless of fabrication method. (3) These results were well interpreted in terms of microstructure and fractography. (author)

  9. Ductile fracture prediction of an axially cracked pressure vessel under pressurized thermal shock

    International Nuclear Information System (INIS)

    Takahashi, Jun; Okamura, Hiroyuki

    1991-01-01

    In this paper, the J-value of an axially cracked cylinder under several PTS conditions are evaluated using a simple estimation scheme which we proposed. Results obtained are summerized as follow: (1) Under any PTS conditions, the effect of internal pressure is so predominant upon the J-value and dJ/da that it is very important to grasp the transient of internal pressure under any imaginable accident from the viewpoint of structural integrity. (2) Under any IP, TS, and PTS conditions, J - a/W relation shows that the J-value reaches its maximum at a certain crack depth, then drops to zero at a/W ≅ 0.9. Though the effect of inertia is not taken into account, this fact may explain the phenomena of crack arrest qualitatively. (3) The compliance of a cylindrical shell plays an important role in the fracture prediction of a pressure vessel. (4) Under typical PTS conditions, the region at the crack tip dominated by the Hutchinson-Rice-Rosengren singularity is substantially large enough to apply the J-based criterion to predict unstable ductile fracture. (author)

  10. Influence of material ductility and crack surface roughness on fracture instability

    International Nuclear Information System (INIS)

    Khezrzadeh, Hamed; Wnuk, Michael P; Yavari, Arash

    2011-01-01

    This paper presents a stability analysis for fractal cracks. First, the Westergaard stress functions are proposed for semi-infinite and finite smooth cracks embedded in the stress fields associated with the corresponding self-affine fractal cracks. These new stress functions satisfy all the required boundary conditions and according to Wnuk and Yavari's (2003 Eng. Fract. Mech. 70 1659-74) embedded crack model they are used to derive the stress and displacement fields generated around a fractal crack. These results are then used in conjunction with the final stretch criterion to study the quasi-static stable crack extension, which in ductile materials precedes the global failure. The material resistance curves are determined by solving certain nonlinear differential equations and then employed in predicting the stress levels at the onset of stable crack growth and at the critical point, where a transition to the catastrophic failure occurs. It is shown that the incorporation of the fractal geometry into the crack model, i.e. accounting for the roughness of the crack surfaces, results in (1) higher threshold levels of the material resistance to crack propagation and (2) higher levels of the critical stresses associated with the onset of catastrophic fracture. While the process of quasi-static stable crack growth (SCG) is viewed as a sequence of local instability states, the terminal instability attained at the end of this process is identified with the global instability. The phenomenon of SCG can be used as an early warning sign in fracture detection and prevention.

  11. Fatigue and Fracture Resistance of Heavy-Section Ferritic Ductile Cast Iron

    Directory of Open Access Journals (Sweden)

    Matteo Benedetti

    2017-03-01

    Full Text Available In this paper, we explore the effect of a long solidification time (12 h on the mechanical properties of an EN-GJS-400-type ferritic ductile cast iron (DCI. For this purpose, static tensile, rotating bending fatigue, fatigue crack growth and fracture toughness tests are carried out on specimens extracted from the same casting. The obtained results are compared with those of similar materials published in the technical literature. Moreover, the discussion is complemented with metallurgical and fractographic analyses. It has been found that the long solidification time, representative of conditions arising in heavy-section castings, leads to an overgrowth of the graphite nodules and a partial degeneration into chunky graphite. With respect to minimum values prescribed for thick-walled (t > 60 mm EN-GJS-400-15, the reduction in tensile strength and total elongation is equal to 20% and 75%, respectively. The rotating bending fatigue limit is reduced by 30% with respect to the standard EN-1563, reporting the results of fatigue tests employing laboratory samples extracted from thin-walled castings. Conversely, the resistance to fatigue crack growth is even superior and the fracture toughness comparable to that of conventional DCI.

  12. Fracture behavior of human molars.

    Science.gov (United States)

    Keown, Amanda J; Lee, James J-W; Bush, Mark B

    2012-12-01

    Despite the durability of human teeth, which are able to withstand repeated loading while maintaining form and function, they are still susceptible to fracture. We focus here on longitudinal fracture in molar teeth-channel-like cracks that run along the enamel sidewall of the tooth between the gum line (cemento-enamel junction-CEJ) and the occlusal surface. Such fractures can often be painful and necessitate costly restorative work. The following study describes fracture experiments made on molar teeth of humans in which the molars are placed under axial compressive load using a hard indenting plate in order to induce longitudinal cracks in the enamel. Observed damage modes include fractures originating in the occlusal region ('radial-median cracks') and fractures emanating from the margin of the enamel in the region of the CEJ ('margin cracks'), as well as 'spalling' of enamel (the linking of longitudinal cracks). The loading conditions that govern fracture behavior in enamel are reported and observations made of the evolution of fracture as the load is increased. Relatively low loads were required to induce observable crack initiation-approximately 100 N for radial-median cracks and 200 N for margin cracks-both of which are less than the reported maximum biting force on a single molar tooth of several hundred Newtons. Unstable crack growth was observed to take place soon after and occurred at loads lower than those calculated by the current fracture models. Multiple cracks were observed on a single cusp, their interactions influencing crack growth behavior. The majority of the teeth tested in this study were noted to exhibit margin cracks prior to compression testing, which were apparently formed during the functional lifetime of the tooth. Such teeth were still able to withstand additional loading prior to catastrophic fracture, highlighting the remarkable damage containment capabilities of the natural tooth structure.

  13. The fracture behavior of twinned Cu nanowires: A molecular dynamics simulation

    Energy Technology Data Exchange (ETDEWEB)

    Sun, Jiapeng, E-mail: sun.jiap@gmail.com [College of Mechanics and Materials, Hohai University, Nanjing 210098 (China); Fang, Liang [State Key Laboratory for Mechanical Behavior of Materials, Xi’an Jiaotong University, Xi’an 710049, Shaanxi Province (China); Ma, Aibin, E-mail: aibin-ma@hhu.edu.cn [College of Mechanics and Materials, Hohai University, Nanjing 210098 (China); Jiang, Jinghua [College of Mechanics and Materials, Hohai University, Nanjing 210098 (China); Han, Ying [Key Laboratory of Advanced Structural Materials, Ministry of Education, Changchun University of Technology, Changchun 130012, Jilin Province (China); Chen, Huawei [Department of Applied Physics, School of Science, Xi’an Jiaotong University, Xi’an 710049, Shaanxi Province (China); Han, Jing [School of Mechanical and Electrical Engineering, China University of Mining and Technology, Xuzhou 221116, Jiangsu Province (China)

    2015-05-14

    The molecular dynamics simulations are performed to explore the fracture behavior and the ductility of the twinned Cu nanowires containing orthogonally oriented growth CTBs due to the uniaxial tensile deformation. The results reveal that, the fracture behavior and the ductility of the twinned nanowires are not related to the length of the nanowires but also intensively related to the twin boundary spacing. When the twin boundary space is changed, the twinned nanowires undergo three distinct failure modes which include ductile fracture, brittle fracture and ductile-to-brittle transition depending on the length of the nanowires. We also find a reduction in the ductility of the twinned nanowires, which is ascribed to the deformation localization induced by the Lomer dislocation and the rapid necking resulted from the twinning partial slipping. Finally, the atomic-level process that occurs during deformation until final fracture are examined in detail, and a new formation mechanism of the Lomer dislocation is observed when a 90° partial dislocation transmits across a coherent twin boundary.

  14. The fracture behavior of twinned Cu nanowires: A molecular dynamics simulation

    International Nuclear Information System (INIS)

    Sun, Jiapeng; Fang, Liang; Ma, Aibin; Jiang, Jinghua; Han, Ying; Chen, Huawei; Han, Jing

    2015-01-01

    The molecular dynamics simulations are performed to explore the fracture behavior and the ductility of the twinned Cu nanowires containing orthogonally oriented growth CTBs due to the uniaxial tensile deformation. The results reveal that, the fracture behavior and the ductility of the twinned nanowires are not related to the length of the nanowires but also intensively related to the twin boundary spacing. When the twin boundary space is changed, the twinned nanowires undergo three distinct failure modes which include ductile fracture, brittle fracture and ductile-to-brittle transition depending on the length of the nanowires. We also find a reduction in the ductility of the twinned nanowires, which is ascribed to the deformation localization induced by the Lomer dislocation and the rapid necking resulted from the twinning partial slipping. Finally, the atomic-level process that occurs during deformation until final fracture are examined in detail, and a new formation mechanism of the Lomer dislocation is observed when a 90° partial dislocation transmits across a coherent twin boundary

  15. Effect of long-term thermal exposure on the hot ductility behavior of GH3535 alloy

    International Nuclear Information System (INIS)

    Han, F.F.; Zhou, B.M.; Huang, H.F.; Leng, B.; Lu, Y.L.; Li, Z.J.; Zhou, X.T.

    2016-01-01

    The hot ductility behavior of Ni–16Mo–7Cr alloys (named GH3535) exposed at 700 °C for different durations has been investigated by means of tensile test. It was found that the alloy exhibited a constant low ductility within the first 10 h exposure, and then showed an increasing ductility with the exposure time until 1000 h. After that, the ductility of the alloy decreased gradually with the increasing exposure time up to 10000 h. Detailed microstructural investigations using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), electron backscatter diffraction (EBSD), and transmission electron microscopy (TEM) have shown that the change in the ductility of the alloy with the exposure time could be attributed to the precipitation of M 12 C carbide at the grain boundary. Such precipitates with size of 200 nm, which are formed during the thermal exposure within 1000 h, can significantly restrain the grain boundary sliding and crack initiation, resulting in the high ductility of the alloy. Further exposure will cause the coarsening of the carbides, making them as the source of grain boundary cracks, hence decreases the ductility of the alloy.

  16. On the prediction of ductile fracture by void coalescence and strain localization

    Science.gov (United States)

    Luo, Tuo; Gao, Xiaosheng

    2018-04-01

    This paper presents a unit cell model based on the observation that ductile fracture occurs when plastic flow is localized in a band. The unit cell consists of three void containing material units stacked in the direction normal to the localization plane. Localization takes place in the middle material unit while the two outer units undergo elastic recovery after failure occurs. Thus a failure criterion is established as when the macroscopic effective strain of the outer material units reaches the maximum value. Analyses are conducted to demonstrate the effect of the voids existing outside the localization band. Comparisons of the present model with several previous models suggest that the present model is not only easy to implement in finite element analysis but also more suitable to robustly determine the failure strain. A series of unit cell analyses are conducted for various macroscopic stress triaxialities and Lode parameters. The analysis results confirm that for a fixed Lode parameter, the failure strain decreases exponentially with the stress triaxiality and for a given stress triaxiality, it increases as the stress state approaches the generalized tension and generalized compression. The analysis results also reveal the effect of the stress state on the deformed void shape within and near the localization band.

  17. A brittle-fracture methodology for three-dimensional visualization of ductile deformation micromechanisms

    NARCIS (Netherlands)

    Tasan, C.C.; Hoefnagels, J.P.M.; Geers, M.G.D.

    2009-01-01

    An improved experimental methodology is developed and successfully evaluated to visualize deformation-induced microevents in ductile sheet metal. This easy-to-use methodology consists in a well-controlled brittle separation of samples previously deformed in a ductile manner, whereby a

  18. Impact fracture behavior of HT9 duct

    International Nuclear Information System (INIS)

    Huang, F.H.; Gelles, D.S.

    1994-07-01

    Ferritic alloys are known to undergo a ductile-brittle transition as the test temperature is decreased. This inherent problem has limited their applications to reactor component materials subjected to low neutron exposures. However, the excellent resistance to void swelling exhibited by these alloys has led to choosing the materials as candidate materials for fast and fusion reactor applications. Despite the ductile-brittle transition problem, results show that the materials exhibit superior resistance to fracture under very high neutron fluences at irradiation temperatures above 380 degrees C. Impact testing on FFTF duct sections of HT9 indicates that HT9 ducts have adequate fracture toughness at much higher temperatures for handling operations at room temperature and refueling operations

  19. Fracture behavior of W based materials

    International Nuclear Information System (INIS)

    Hack, J.E.

    1991-01-01

    This report describes the results of a program to investigate the fracture properties of tungsten based materials. In particular, the role of crack velocity on crack instability was determined in a W-Fe-Ni-Co ''heavy alloy'' and pure polycrystalline tungsten. A considerable effort was expended on the development of an appropriate crack velocity gage for use on these materials. Having succeeded in that, the gage technology was employed to determine the crack velocity response to the applied level of stress intensity factor at the onset of crack instability in pre-cracked specimens. The results were also correlated to the failure mode observed in two material systems of interest. Major results include: (1) unstable crack velocity measurements on metallic specimens which require high spatial resolution require the use of brittle, insulating substrates, as opposed to the ductile, polymer based substrates employed in low spatial resolution measurements; and (2) brittle failure modes, such as cleavage, are characterized by relatively slow unstable crack velocities while evidence of high degrees of deformation are associated with failures which proceed at high unstable crack velocities. This latter behavior is consistent with the predictions of the modeling of Hack et al and may have a significant impact on the interpretation of fractographs in general

  20. Corrosion behavior of austempered ductile iron (ADI) in iron ore slurry

    African Journals Online (AJOL)

    Corrosion behavior of austempered ductile iron (ADI) in iron ore slurry was studied as a function of the microstructure developed by austempering at 380 and 300°C for different exposure time in the slurry. The corrosion rates of the ADI balls immersed in the iron ore slurry was determined using weight loss method.

  1. Alloy-dependent deformation behavior of highly ductile nanocrystalline AuCu thin films

    International Nuclear Information System (INIS)

    Lohmiller, Jochen; Spolenak, Ralph; Gruber, Patric A.

    2014-01-01

    Nanocrystalline thin films on compliant substrates become increasingly important for the development of flexible electronic devices. In this study, nanocrystalline AuCu thin films on polyimide substrate were tested in tension while using a synchrotron-based in situ testing technique. Analysis of X-ray diffraction profiles allowed identifying the underlying deformation mechanisms. Initially, elastic and microplastic deformation is observed, followed by dislocation-mediated shear band formation, and eventually macroscopic crack formation. Particularly the influence of alloy composition, heat-treatment, and test temperature were investigated. Generally, a highly ductile behavior is observed. However, high Cu concentrations, annealing, and/or large plastic strains lead to localized deformation and hence reduced ductility. On the other hand, enhanced test temperature allows for a delocalized deformation and extended ductility

  2. Alloy-dependent deformation behavior of highly ductile nanocrystalline AuCu thin films

    Energy Technology Data Exchange (ETDEWEB)

    Lohmiller, Jochen [Karlsruhe Institute of Technology, Institute for Applied Materials, P.O. Box 3640, 76021 Karlsruhe (Germany); Laboratory for Nanometallurgy, Department of Materials, ETH Zurich, Wolfgang-Pauli-Str. 10, 8093 Zurich (Switzerland); Spolenak, Ralph [Laboratory for Nanometallurgy, Department of Materials, ETH Zurich, Wolfgang-Pauli-Str. 10, 8093 Zurich (Switzerland); Gruber, Patric A., E-mail: patric.gruber@kit.edu [Karlsruhe Institute of Technology, Institute for Applied Materials, P.O. Box 3640, 76021 Karlsruhe (Germany)

    2014-02-10

    Nanocrystalline thin films on compliant substrates become increasingly important for the development of flexible electronic devices. In this study, nanocrystalline AuCu thin films on polyimide substrate were tested in tension while using a synchrotron-based in situ testing technique. Analysis of X-ray diffraction profiles allowed identifying the underlying deformation mechanisms. Initially, elastic and microplastic deformation is observed, followed by dislocation-mediated shear band formation, and eventually macroscopic crack formation. Particularly the influence of alloy composition, heat-treatment, and test temperature were investigated. Generally, a highly ductile behavior is observed. However, high Cu concentrations, annealing, and/or large plastic strains lead to localized deformation and hence reduced ductility. On the other hand, enhanced test temperature allows for a delocalized deformation and extended ductility.

  3. Influence of side-groove root radius on the ductile fracture toughness of miniature C(T) specimens

    Energy Technology Data Exchange (ETDEWEB)

    Lucon, E.; Scibetta, M.

    2009-05-15

    The use of miniature C(T) specimens, MC(T), for fracture toughness measurements in the upper shelf regime has been investigated at SCK-CEN since 2004, in the framework of the Electrabel/Tractebel SCK-CEN Convention (now General Framework Agreement SUEZ-SCK-CEN). This geometry has been used and validated on both unirradiated (2004-05) and irradiated (2006) materials, mainly reactor pressure vessel (RPV) steels. While side-grooved MC(T) specimens have shown in all conditions a systematically lower tearing resistance and ductile crack initiation toughness as compared to standard-size 1TC(T) samples, the only plain-sided MC(T) specimen tested in 2005 exhibited very high ductile fracture toughness, thus pointing at a strong influence of side-grooving on the upper shelf properties of MC(T) specimens. This study investigates the influence of side-grooving on the initiation toughness and tearing resistance of MC(T) specimens, as a function of the root radius of the side-groove (ranging from 0.1 to 1 mm) and in comparison with plain-sided MC(T) and reference 1TC(T) samples. The material used is the well characterized DIN 22NiMoCr37 RPV steel, which had been used in the European project which generated the famous EURO fracture toughness data set.

  4. Characterization of ductile fracture properties of quench-hardenable boron steel: Influence of microstructure and processing conditions

    International Nuclear Information System (INIS)

    Golling, Stefan; Östlund, Rickard; Oldenburg, Mats

    2016-01-01

    Developments of the hot stamping technology have enabled the production of components with differential microstructure composition and mechanical properties. These can increase the performance of certain crash-relevant automotive structures by combining high intrusion protection and energy absorption. This paper presents a comprehensive experimental investigation on the flow and ductile fracture properties of boron-alloyed steel with a wide range of different microstructure compositions. Three types of dual phase microstructures at three different volume fractions, and one triple phase grade, were generated by thermal treatment. Flow curves extending beyond necking and the equivalent plastic strain to fracture for each grade was determined by tensile testing using full-field measurements. The influence of phase composition and microstructural parameters were further investigated by means of a multi-scale modeling approach based on mean-field homogenization in combination with local fracture criteria. Inter-phase and intra-phase fracture mechanisms were considered by adopting two separate fracture criteria formulated in terms of the local average stress field. The micromechanical model captures with useful accuracy the strong influence of microstructure and processing conditions on the flow and fracture properties, implying promising prospects of mean-field homogenization for the constitutive modeling of hot stamped components.

  5. Characterization of ductile fracture properties of quench-hardenable boron steel: Influence of microstructure and processing conditions

    Energy Technology Data Exchange (ETDEWEB)

    Golling, Stefan, E-mail: stefan.golling@ltu.se [Luleå University of Technology, SE 971 87 Luleå (Sweden); Östlund, Rickard [Gestamp HardTech, Ektjärnsvägen 5, SE 973 45 Luleå (Sweden); Oldenburg, Mats [Luleå University of Technology, SE 971 87 Luleå (Sweden)

    2016-03-21

    Developments of the hot stamping technology have enabled the production of components with differential microstructure composition and mechanical properties. These can increase the performance of certain crash-relevant automotive structures by combining high intrusion protection and energy absorption. This paper presents a comprehensive experimental investigation on the flow and ductile fracture properties of boron-alloyed steel with a wide range of different microstructure compositions. Three types of dual phase microstructures at three different volume fractions, and one triple phase grade, were generated by thermal treatment. Flow curves extending beyond necking and the equivalent plastic strain to fracture for each grade was determined by tensile testing using full-field measurements. The influence of phase composition and microstructural parameters were further investigated by means of a multi-scale modeling approach based on mean-field homogenization in combination with local fracture criteria. Inter-phase and intra-phase fracture mechanisms were considered by adopting two separate fracture criteria formulated in terms of the local average stress field. The micromechanical model captures with useful accuracy the strong influence of microstructure and processing conditions on the flow and fracture properties, implying promising prospects of mean-field homogenization for the constitutive modeling of hot stamped components.

  6. The important role of martensite laths to fracture toughness for the ductile fracture controlled by the strain in EA4T axle steel

    International Nuclear Information System (INIS)

    Liang, Yilong; Long, Shaolei; Xu, Pingwei; Lu, Yemao; Jiang, Yun; Liang, Yu; Yang, Ming

    2017-01-01

    The Hall-Petch relationship was used to investigate the role of martensite lath on fracture toughness (K IC ) during ductile fracture in a low-carbon EA4T axle steel. The hierarchical structures of lath martensite was clarified by means of optical microscope (OM), field emission scanning electron microscopy (FESEM), transmission electron microscopy (TEM) and electron backscattering diffraction (EBSD). Firstly, in such hierarchical structures, packet size (d p ) and block size (d b ) increase significantly with the size of prior austenite (d r ), while the martensite lath width (d l ) decreases. Subsequently, K IC was measured and follows the Hall-Petch relationship with d l . It depends on the rotation, bending and direct shear during crack propagation of laths, confirmed by EBSD. Besides, fracture toughness (K IC ) is proportional to a parameter ε v , the matrix strain, which is related to the plastic deformation of laths. Therefore, the martensite lath in hierarchical structures is the effective control unit of K IC during ductile fracture controlled by the strain.

  7. The important role of martensite laths to fracture toughness for the ductile fracture controlled by the strain in EA4T axle steel

    Energy Technology Data Exchange (ETDEWEB)

    Liang, Yilong, E-mail: liangyilong@126.com [College of Materials Science and Metallurgical Engineering, Guizhou University (China); Guizhou key Laboratory for Mechanical Behavior and Microstructure of Materials (China); National & Local Joint Engineering Laboratory for High-performance Metal Structure Material and Advanced Manufacturing Technology (China); Long, Shaolei; Xu, Pingwei; Lu, Yemao [College of Materials Science and Metallurgical Engineering, Guizhou University (China); Guizhou key Laboratory for Mechanical Behavior and Microstructure of Materials (China); National & Local Joint Engineering Laboratory for High-performance Metal Structure Material and Advanced Manufacturing Technology (China); Jiang, Yun [Guizhou key Laboratory for Mechanical Behavior and Microstructure of Materials (China); National & Local Joint Engineering Laboratory for High-performance Metal Structure Material and Advanced Manufacturing Technology (China); Liang, Yu; Yang, Ming [College of Materials Science and Metallurgical Engineering, Guizhou University (China); Guizhou key Laboratory for Mechanical Behavior and Microstructure of Materials (China); National & Local Joint Engineering Laboratory for High-performance Metal Structure Material and Advanced Manufacturing Technology (China)

    2017-05-17

    The Hall-Petch relationship was used to investigate the role of martensite lath on fracture toughness (K{sub IC}) during ductile fracture in a low-carbon EA4T axle steel. The hierarchical structures of lath martensite was clarified by means of optical microscope (OM), field emission scanning electron microscopy (FESEM), transmission electron microscopy (TEM) and electron backscattering diffraction (EBSD). Firstly, in such hierarchical structures, packet size (d{sub p}) and block size (d{sub b}) increase significantly with the size of prior austenite (d{sub r}), while the martensite lath width (d{sub l}) decreases. Subsequently, K{sub IC} was measured and follows the Hall-Petch relationship with d{sub l}. It depends on the rotation, bending and direct shear during crack propagation of laths, confirmed by EBSD. Besides, fracture toughness (K{sub IC}) is proportional to a parameter ε{sub v}, the matrix strain, which is related to the plastic deformation of laths. Therefore, the martensite lath in hierarchical structures is the effective control unit of K{sub IC} during ductile fracture controlled by the strain.

  8. Ductile fracture toughness of heavy section pressure vessel steel plate. A specimen-size study of ASTM A 533 steels

    International Nuclear Information System (INIS)

    Williams, J.A.

    1979-09-01

    The ductile fracture toughness, J/sub Ic/, of ASTM A 533, Grade B, Class 1 and ASTM A 533, heat treated to simulate irradiation, was determined for 10- to 100-mm thick compact specimens. The toughness at maximum specimen load was also measured to determine the conservatism of J/sub Ic/. The toughness of ASTM A 533, Grade B, Class 1 steel was 349 kJ/m 2 and at the equivalent upper shelf temperature, the heat treated material exhibited 87 kJ/m 2 . The maximum load fracture toughness was found to be linearly proportional to specimen size, and only specimens which failed to meet ASTM size criteria exhibited maximum load toughness less than J/sub Ic/

  9. Predictions of mixed mode interface crack growth using a cohesive zone model for ductile fracture

    DEFF Research Database (Denmark)

    Tvergaard, Viggo

    2004-01-01

    Special interface elements that account for ductile failure by the nucleation and growth of voids to coalescence are used to analyse crack growth. In these elements the stress component tangential to the interface is accounted for, as determined by the requirement of compatibility with the surrou......Special interface elements that account for ductile failure by the nucleation and growth of voids to coalescence are used to analyse crack growth. In these elements the stress component tangential to the interface is accounted for, as determined by the requirement of compatibility...

  10. Ductile fracture of circumferentially cracked type-304 stainless steel pipes in tension

    Energy Technology Data Exchange (ETDEWEB)

    Zahoor, A.; Norris, D.M.

    1984-11-01

    Circumferentially cracked pipes subjected to tensile load were analyzed for finite length and constant depth part-through cracks located at the inside of the pipe wall. The analysis postulated loads sufficient to cause net-section yielding of the flawed section. It was demonstrated that a propensity for predominantly radial growth exists for part-through cracks loaded in tension. This result is similar to the result for bend loading, except that bend loading causes more favorable conditions for wall breakthrough than tension loading. Numerical results were developed for 4-in. and 24-in-dia pipes. Safety margins for displacement controlled loads were described by a safety assessment diagram. This diagram defines a curve delineating leak from fracture in a space of nondimensional crack length and crack depth. 4-india schedule 80 Type-304 stainless steel pipes with length to radius ratio (L/R) of up to 100 exhibited leak-before-break behavior.

  11. Ductile fracture of circumferentially cracked type-304 stainless steel pipes in tension

    International Nuclear Information System (INIS)

    Zahoor, A.; Norris, D.M.

    1984-01-01

    Circumferentially cracked pipes subjected to tensile load were analyzed for finite length and constant depth part-through cracks located at the inside of the pipe wall. The analysis postulated loads sufficient to cause net-section yielding of the flawed section. It was demonstrated that a propensity for predominantly radial growth exists for part-through cracks loaded in tension. This result is similar to the result for bend loading, except that bend loading causes more favorable conditions for wall breakthrough than tension loading. Numerical results were developed for 4-in. and 24-in-dia pipes. Safety margins for displacement controlled loads were described by a safety assessment diagram. This diagram defines a curve delineating leak from fracture in a space of nondimensional crack length and crack depth. 4-india schedule 80 Type-304 stainless steel pipes with length to radius ratio (L/R) of up to 100 exhibited leak-before-break behavior

  12. Ductile failure analysis of API X65 pipes with notch-type defects using a local fracture criterion

    International Nuclear Information System (INIS)

    Oh, Chang-Kyun; Kim, Yun-Jae; Baek, Jong-Hyun; Kim, Young-Pyo; Kim, Woo-Sik

    2007-01-01

    A local failure criterion for API X65 steel is applied to predict ductile failure of full-scale API X65 pipes with simulated corrosion and gouge defects under internal pressure. The local failure criterion is the stress-modified fracture strain as a function of the stress triaxiality (defined by the ratio of the hydrostatic stress to the effective stress). Based on detailed finite element (FE) analyses with the proposed local failure criterion, burst pressures of defective pipes are estimated and compared with experimental data. For pipes with simulated corrosion defects, FE analysis with the proposed local fracture criterion indicates that predicted failure takes place after the defective pipes attain maximum loads for all cases, possibly due to the fact that the material has sufficient ductility. For pipes with simulated gouge defects, on the other hand, it is found that predicted failure takes place before global instability, and the predicted burst pressures are in good agreement with experimental data, providing confidence in the present approach

  13. Effect of finite edge radius on ductile fracture ahead of the cutting tool edge in micro-cutting of Al2024-T3

    International Nuclear Information System (INIS)

    Subbiah, Sathyan; Melkote, Shreyes N.

    2008-01-01

    Evidence of ductile fracture leading to material separation has been reported recently in ductile metal cutting [S. Subbiah, S.N. Melkote, ASME J. Manuf. Sci. Eng. 28(3) (2006)]. This paper investigates the effect of finite edge radius on such ductile fracture. The basic question of whether such ductile fracture occurs in the presence of a finite edge radius is explored by performing a series of experiments with inserts of different edge radii at various uncut chip thickness values ranging from 15 to 105 μm. Chip-roots are obtained in these experiments using a quick-stop device and examined in a scanning electron microscope. Clear evidence of material separation is seen at the interface zone between the chip and machined surface even when the edge radius is large compared to the uncut chip thickness. Failure is seen to occur at the upper, middle, and/or the lower edges of the interface zone. Based on these observations, a hypothesis is presented for the events leading to the occurrence of this failure when cutting with an edge radius tool. Finite element simulations are performed to study the nature of stress state ahead of the tool edge with and without edge radius. Hydrostatic stress is seen to be tensile in front of the tool and hence favors the occurrence of ductile fracture leading to material separation. The stress components are, however lower than those seen with a sharp tool

  14. From damage to fracture, from micro to macro : a systematic study of ductile fracture in multi-phase microstructures

    NARCIS (Netherlands)

    de Geus, T.W.J.

    2016-01-01

    Multi-phase materials are of great importance for engineering applications, because of their favorable combination of strength and ductility. This unique combination of properties enables lightweight yet safe design for instance in the automotive industry. The in-depth understanding of the

  15. Tensile and fracture behavior of polymer foams

    International Nuclear Information System (INIS)

    Kabir, Md. E.; Saha, M.C.; Jeelani, S.

    2006-01-01

    Tensile and mode-I fracture behavior of cross-linked polyvinyl chloride (PVC) and rigid polyurethane (PUR) foams are examined. Tension tests are performed using prismatic bar specimens and mode-I fracture tests are performed using single edge notched bend (SENB) specimens under three-point bending. Test specimens are prepared from PVC foams with three densities and two different levels of cross-linking, and PUR foam with one density. Tension and quasi-static fracture tests are performed using a Zwick/Rowell test machine. Dynamic fracture tests are performed using a DYNATUP model 8210 instrumented drop-tower test set up at three different impact energy levels. Various parameters such as specimen size, loading rate, foam density, cross-linking, crack length, cell orientation (flow and rise-direction) and solid polymer material are studied. It is found that foam density and solid polymer material have a significant effect on tensile strength, modulus, and fracture toughness of polymer foams. Level of polymer cross-linking is also found to have a significant effect on fracture toughness. The presence of cracks in the rise- and flow direction as well as loading rate has minimal effect. Dynamic fracture behavior is found to be different as compared to quasi-static fracture behavior. Dynamic fracture toughness (K d ) increases with impact energy. Examination of fracture surfaces reveals that the fracture occurs in fairly brittle manner for all foam materials

  16. An experimental and analytical study of ductile fracture and stable crack-growth

    International Nuclear Information System (INIS)

    Rousselier, G.

    1978-01-01

    A study is described, the objectives of which were to define a numerical model for stable crack growth, to calibrate the model by tensile tests, and to obtain agreement between corresponding numerical calculations and experiments on cracked specimens. The model was based on a finite element program with a critical state at the crack tip defined by a ductility curve: equivalent plastic strain versus stress triaxiality. The curve was determined by tests on notched tensile specimens of a low alloy rotor steel. The critical states corresponded to the initiation of a crack at the centre of the specimens. Three point bend tests were also performed and experimental and numerical load displacement curves and crack growth versus displacement curves were compared. Agreement with experiments on cracked specimens was obtained by simple fittings of the 'ductility' curve in the high triaxiality area. Results are discussed and it is indicated where future progress might be made in numerical modelling of cracked bodies. (author)

  17. Microstructure based modelling of ductile fracture in quench-hardenable boron steel

    OpenAIRE

    Östlund, Rickard

    2015-01-01

    Reduction of fuel consumption and emissions by vehicle weight minimization constitute a major driving force for the development of new materials and manufacturing processes in the automotive industry. Simultaneously formed and quenched boron steel components have higher strength to weight ratio than conventional mild steel components. Additionally, hot formed components can be tailored to have regions with lower strength and higher ductility, improving their crash performance. This is often r...

  18. Nonlinear fracture mechanics investigation on the ductility of reinforced concrete beams

    Directory of Open Access Journals (Sweden)

    A. Carpinteri

    Full Text Available In the present paper, a numerical algorithm based on the finite element method is proposed for the prediction of the mechanical response of reinforced concrete (RC beams under bending loading. The main novelty of such an approach is the introduction of the Overlapping Crack Model, based on nonlinear fracture mechanics concepts, to describe concrete crushing. According to this model, the concrete dam- age in compression is represented by means of a fictitious interpenetration. The larger is the interpenetration, the lower are the transferred forces across the damaged zone. The well-known Cohesive Crack Model in tension and an elastic-perfectly plastic stress versus crack opening displacement relationship describing the steel reinforcement behavior are also integrated into the numerical algorithm. The application of the proposed Cohesive-Overlapping Crack Model to the assessment of the minimum reinforcement amount neces- sary to prevent unstable tensile crack propagation and to the evaluation of the rotational capacity of plastic hinges, permits to predict the size-scale effects evidenced by several experimental programs available in the literature. According to the obtained numerical results, new practical design formulae and diagrams are proposed for the improvement of the current code provisions which usually disregard the size effects.

  19. Ductile failure analysis of defective API X65 pipes based on stress-modified fracture strain criterion

    International Nuclear Information System (INIS)

    Oh, Chang Kyun; Kim, Yun Jae; Baek, Jong Hyun; Kim, Young Pyo; Kim, Woo Sik

    2006-01-01

    A local failure criterion for the API X65 steel is applied to predict ductile failure of full-scale API X65 pipes with simulated corrosion and gouge defects under internal pressure. The local failure criterion is the stress-modified fracture strain for the API X65 steel as a function of the stress triaxiality (defined by the ratio of the hydrostatic stress to the effective stress). Based on detailed FE analyses with the proposed local failure criteria, burst pressures of defective pipes are estimated and compared with experimental data. The predicted burst pressures are in good agreement with experimental data. Noting that an assessment equation against the gouge defect is not yet available, parametric study is performed, from which a simple equation is proposed to predict burst pressure for API X65 pipes with gouge defects

  20. Application of ductile fracture assessment methods for the assessment of pressure vessels from high strength steels (HSS)

    International Nuclear Information System (INIS)

    Eisele, U.; Schiedermaier, J.

    2003-01-01

    The economical and safe design of pressure vessels requires, besides others, also a detailed knowledge of the vessel failure behaviour in the case of existing imperfections or cracks. The behaviour of a cracked component under a given loading situation depends on material toughness. For ferritic steels, the material toughness is varying with temperature. At low temperature dominantly brittle fracture behaviour is observed, at high temperature the failure mode is dominantly ductile fracture. The transition between these two extremes is floating. In the case of existing or postulated cracks, the safety analysis has to be performed using fracture mechanics methods. In the lower shelf of toughness, K iC as of ASTM E 399 is the characterising value for crack initiation and immediate unstable crack extension (cleavage). In the upper shelf level the characterising value is the ''actual crack initiation toughness'' J i acc. to ISO 12135, characterising the onset of slow stable crack extension. For the transition regime in ASTM E 1921 the instability values K JC are defined, characterising cleavage failure after more or less extended ductile crack growth. The safety analysis of a component operated in the upper shelf of the material toughness, has to consider initiation as well as stable crack extension following initiation. The inclusion of any crack extension into this consideration needs to consider the influence of the constraint in front of a crack tip, leading to multiaxial stress conditions and decreasing the material crack resistance significantly. Thus, the exclusion of crack initiation needs to be proven in a first step of each safety analysis. Assessing the component in a uniform way over the relevant temperature range is possible by using initiation characteristics, which also have the advantage of transferability. A change of criterion considering initiation at the lower shelf, instability in the transition range and again initiation in the upper shelf can be

  1. Hot Ductility and Compression Deformation Behavior of TRIP980 at Elevated Temperatures

    Science.gov (United States)

    Zhang, Mei; Li, Haiyang; Gan, Bin; Zhao, Xue; Yao, Yi; Wang, Li

    2018-02-01

    The hot ductility tests of a kind of 980 MPa class Fe-0.31C (wt pct) TRIP steel (TRIP980) with the addition of Ti/V/Nb were conducted on a Gleeble-3500 thermomechanical simulator in the temperatures ranging from 873 K to 1573 K (600 °C to 1300 °C) at a constant strain rate of 0.001 s-1. It is found that the hot ductility trough ranges from 873 K to 1123 K (600 °C to 850 °C). The recommended straightening temperatures are from 1173 K to 1523 K (900 °C to 1250 °C). The isothermal hot compression deformation behavior was also studied by means of Gleeble-3500 in the temperatures ranging from 1173 K to 1373 K (900 °C to 1100 °C) at strain rates ranging from 0.01 s-1 to 10 s-1. The results show that the peak stress decreases with the increasing temperature and the decreasing strain rate. The deformation activation energy of the test steel is 436.7 kJ/mol. The hot deformation equation of the steel has been established, and the processing maps have been developed on the basis of experimental data and the principle of dynamic materials model (DMM). By analyzing the processing maps of strains of 0.5, 0.7, and 0.9, it is found that dynamic recrystallization occurs in the peak power dissipation efficiency domain, which is the optimal area of hot working. Finally, the factors influencing hot ductility and thermal activation energy of the test steel were investigated by means of microscopic analysis. It indicates that the additional microalloying elements play important roles both in the loss of hot ductility and in the enormous increase of deformation activation energy for the TRIP980 steel.

  2. An Assessment of the Ductile Fracture Behaviour of Hot Isostatically Pressed and Forged 304L Stainless Steel

    OpenAIRE

    Cooper, Adam; Smith, R. J.; Sherry, Andrew

    2017-01-01

    Type 300 austenitic stainless steel manufactured by hot isostatic pressing (HIP) has recently been shown to exhibit subtly different fracture behavior from that of equivalent graded forged steel, whereby the oxygen remaining in the component after HIP manifests itself in the austenite matrix as nonmetallic oxide inclusions. These inclusions facilitate fracture by acting as nucleation sites for the initiation, growth, and coalescence of microvoids in the plastically deforming austenite matrix....

  3. Correlation of nodular austempered ductile iron (ADI) microstructural parameters and fatigue properties using an approach based on fracture mechanics

    International Nuclear Information System (INIS)

    Dias, Jose Felipe; Fonseca, Vinicius Rizzuti; Godefroid, Leonardo Barbosa; Ribeiro, Gabriel de Oliveira

    2010-01-01

    An investigation has been accomplished to check the effect of temperature and austempering time on austempered ductile iron (ADI) properties by means of fracture toughness (K_C) and fatigue threshold (∆K_t_h) tests. The correlation of ADI microstructural parameters and ADI two mechanical parameters: KC and Kth, is evaluated. Three sets of samples have ben extracted from ADI casting Y blocks produced in industrial conditions.and austenitized at 900°C for 1.5 hour. The austempering process has been performed in the following ways: the first set was austenitized at 300 deg C for 4 hours, the second set at 360°C for 1.5 hour and the third at 360°C for 0.6 hour. These distinct austempering processes have been adopted in order to obtain distinct microstructures containing austenite with two different carbon rates and two ferritic cell sizes. The materials have been characterized by means of optical and electronic microscopy, X-ray diffraction and mechanical tests. All materials have presented equivalent fatigue crack propagation rates, fracture toughness in the range between 94 and 128 MPa·m"1"/"2 and ∆K_t_h in the range between 5,7 and 6,4 MPa·m"1"/"2. The experimental results have confirmed the effect of microstructural properties (austenitic volumetric rate, austenitic carbon rate, ferritic cell size, total matrix carbon content) on fracture toughness (K_C) and fatigue threshold (∆K_t_h). Further, it was found that following parameters: fracture toughness (K_C), fatigue threshold ((∆K_t_h) and impact strength are correlated with the total matrix carbon content and ferritic cell size. (author)

  4. Analysis of the competition between brittle and ductile fracture: application for the mechanical behaviour of C-Mn and theirs welds

    International Nuclear Information System (INIS)

    Le Corre, V.

    2006-09-01

    This study deals with the fracture behaviour of welded thin structures in the ductile to brittle transition range. It aims to propose a criterion to define the conditions for which the risk of fracture by cleavage does not exist on a cracked structure. The literature review shows that the difficulties of prediction of the fracture behaviour of a structure are related to the dependence of the fracture probability to the mechanical fields at the crack tip. The ductile to brittle transition range thus depends on the studied geometry of the structure. A threshold stress, below which cleavage cannot take place, is defined using fracture tests on notched specimens broken at very low temperature. The finite element numerical simulation of fracture tests on CT specimens in the transition range shows a linear relationship between the fracture probability and the volume exceeding the threshold stress, thus showing the relevance of the proposed criterion. Moreover, several relations are established allowing to simplify the identification of the criterion parameters. The criterion is applied to a nuclear structural C-Mn steel, by focusing more particularly on the higher boundary of the transition range. A fracture test on a full-scale pipe is designed, developed, carried out and analysed using its numerical simulation. The results show firstly that, on the structure, the transition range is shifted in temperature, compared to laboratory specimens, due to the low plasticity constraint achieved in thin structures, and secondly that the threshold stress criterion allows to estimate simply this shift. (author)

  5. Strength and fracture behavior of aluminide matrix composites with ceramic fibers

    Energy Technology Data Exchange (ETDEWEB)

    Inoue, M.; Suganuma, K.; Niihara, K.

    1999-07-01

    This paper investigates the fracture behavior of FeAl and Ni{sub 3}Al matrix composites with ceramic continuous fibers 8.5--10 {micro}m in diameter. When stress is applied to these composites, multiple-fracture of fibers predominantly occurs before matrix cracking, because the load carried by the fibers reaches their fracture strength. Fragments which remain longer than the critical length can provide significant strengthening through load bearing even though fiber breaking has occurred. The ultimate fracture strength of the composites also depends on stress relaxation by plastic deformation of the matrix at a crack tip in the multiple-fractured fibers. Ductilizing of the matrix by B doping improves the ultimate strength at ambient temperatures in both composites. However, their mechanical properties at elevated temperatures are quite different. In the case of Ni{sub 3}Al matrix composites, embrittlement of the matrix is undesirable for high strength and reliability at 873--973 K.

  6. The fracture behavior of an Al-Mg-Si alloy during cyclic fatigue

    International Nuclear Information System (INIS)

    Azzam, Diya; Menzemer, Craig C.; Srivatsan, T.S.

    2010-01-01

    In this paper, is presented and discussed the cyclic fracture behavior of the Al-Mg-Si alloy 6063 that is a candidate used in luminaire light poles. The light poles were subject to fatigue deformation. Test sections were taken from the failed region of the light pole and carefully examined in a scanning electron microscope with the objective of rationalizing the macroscopic fracture mode and intrinsic micromechanisms governing fracture under cyclic loading. The fatigue fracture surface of the alloy revealed distinct regions of early microscopic crack growth, stable crack growth and unstable crack growth and overload. An array of fine striations was found covering the regions of early and stable crack growth. Both macroscopic and fine microscopic cracks were found in the region of unstable crack growth. Very few microscopic voids and shallow dimples were evident on the fatigue fracture surface indicative of the limited ductility of the alloy under cyclic loading conditions.

  7. A Study On Critical Thinning In Thin-walled Tube Bending Of Al-Alloy 5052O Via Coupled Ductile Fracture Criteria

    International Nuclear Information System (INIS)

    Li Heng; Yang He; Zhan Mei

    2010-01-01

    Thin-walled tube bending(TWTB) method of Al-alloy tube has attracted wide applications in aerospace, aviation and automobile,etc. While, under in-plane double tensile stress states at the extrados of bending tube, the over-thinning induced ductile fracture is one dominant defect in Al-alloy tube bending. The main objective of this study is to predict the critical wall-thinning of Al-alloy tube bending by coupling two ductile fracture criteria(DFCs) into FE simulation. The DFCs include Continuum Damage Mechanics(CDM)-based model and GTN porous model. Through the uniaxial tensile test of the curved specimen, the basic material properties of the Al-alloy 5052O tube is obtained; via the inverse problem solution, the damage parameters of both the two fracture criteria are interatively determined. Thus the application study of the above DFCs in the TWTB is performed, and the more reasonable one is selected to obtain the critical thinning of Al-alloy tube in bending. The virtual damage initiation and evolution (when and where the ductile fracture occurs) in TWTB are investigated, and the fracture mechanisms of the voided Al-alloy tube in tube bending are consequently discussed.

  8. Effect of plastic strain on elastic-plastic fracture toughness of SM490 carbon steel. Assessment by stress-based criterion for ductile crack initiation

    International Nuclear Information System (INIS)

    Kamaya, Masayuki

    2012-01-01

    Although the plastic strain induced in materials increases the mechanical strength, it may reduce the fracture toughness. In this study, the change in fracture toughness of SM490 carbon steel due to pre-straining was investigated using a stress-based criterion for ductile crack initiation. The specimens with blunt notch of various radiuses were used in addition to those with conventional fatigue pre-cracking. The degree of applied plastic strain was 5%, 10% or 20%. The fracture toughness was largest when the induced plastic strain was 5%, although it decreased for the plastic strains of 10% and 20%. The stress and strain distributions near the crack tip of fracture toughness test specimens was investigated by elastic-plastic finite element analyses using a well-correlated stress-strain curve for large strain. It was shown that the critical condition at the onset of the ductile crack was better correlated with the equivalent stress than the plastic strain at the crack tip. By using the stress-based criterion, which was represented by the equivalent stress and stress triaxiality, the change in the fracture toughness due to pre-straining could be reasonably explained. Based on these results, it was concluded that the stress-based criterion should be used for predicting the ductile crack initiation. (author)

  9. Determination of the fracture thoughness curve within the ductile brittle transition region in ferritic steel AISI4140

    International Nuclear Information System (INIS)

    Hernandez, R.; Orozco, E.

    1996-01-01

    The aim of this work is to show the validity in the employment of small test tubes (1/2 T) in order to determine the fracture thoughness in ferritic steels that experience the beginning of cracking by cleavage, to elastic instability, and/or elasto-plastic. It was calculated the change of fracture thoughness in the ductile brittle transition region like function of the temperature employing statistic methods for steel to the annealed carbon of the type AISI4140. The testings were carried out within an interval of temperatures, where the cracking by cleavage and/or pop-in occurs. The thoughness curve of the cracking in the transition region was determined, in small test tubes 1/2 T, and in standard test tubes, 1T. It was calculated the beginning of instability of the integral J, J IC , and was converted to its equivalent in K JC units based in the ASTM Standard rev. 6-12-95 (ref. 6). (Author)

  10. Effect of Ti and B microadditions on the hot ductility behavior of a High-Mn austenitic Fe–23Mn–1.5Al–1.3Si–0.5C TWIP steel

    Energy Technology Data Exchange (ETDEWEB)

    Mejía, I., E-mail: imejia@umich.mx [Instituto de Investigaciones Metalúrgicas, Universidad Michoacana de San Nicolás de Hidalgo, Edificio “U-5”, Ciudad Universitaria, 58066 Morelia, Michoacán, México (Mexico); Salas-Reyes, A.E. [Instituto de Investigaciones Metalúrgicas, Universidad Michoacana de San Nicolás de Hidalgo, Edificio “U-5”, Ciudad Universitaria, 58066 Morelia, Michoacán, México (Mexico); Calvo, J.; Cabrera, J.M. [Departament de Ciència dels Materials i Enginyeria Metallurgica, ETSEIB, Universitat Politècnica de Catalunya, Av. Diagonal 647, 08028 Barcelona (Spain); Fundació CTM Centre Tecnològic, Plaça de la Ciència, 2-08243 Manresa (Spain)

    2015-11-11

    This research work studies the effect of combined Ti and B microadditions and the solidification route on the hot ductility behavior of a high-Mn austenitic Twinning Induced Plasticity (TWIP) steel. For this purpose, uniaxial hot tensile tests were carried out at different temperatures between 700 and 1100 °C under a constant strain rate of 10{sup −3} s{sup −1}. The hot ductility was determined by measuring the reduction of transverse area (%RA) after specimen rupture. Characterization was performed by SEM-EBSD and TEM techniques in order to identify the relationship between microstructural features and cracking phenomena. Results indicate that the early occurrence of dynamic recrystallization (DRX) at the intermediate temperature range (800–900 °C) is the favorable mechanism that enhances the ductility, achieving RA values up to 82%. These high RA values are discussed in terms of the boron effect on the improvement of the grain-boundaries cohesion through non-equilibrium segregation, and Ti(C,N) precipitation, which reduces the formation of harmful precipitates such as BN and AlN. Additionally, the Fe{sub 23}(B,C){sub 6} and B{sub 4}C compounds were identified, which are less detrimental to hot ductility than boron-nitride compounds. Finally, the fracture surfaces of the present TWIP steels in the temperature range of the highest ductility indicate that the failure mode is of the ductile type as evidenced by the presence of many dimples.

  11. Effect of Ti and B microadditions on the hot ductility behavior of a High-Mn austenitic Fe–23Mn–1.5Al–1.3Si–0.5C TWIP steel

    International Nuclear Information System (INIS)

    Mejía, I.; Salas-Reyes, A.E.; Calvo, J.; Cabrera, J.M.

    2015-01-01

    This research work studies the effect of combined Ti and B microadditions and the solidification route on the hot ductility behavior of a high-Mn austenitic Twinning Induced Plasticity (TWIP) steel. For this purpose, uniaxial hot tensile tests were carried out at different temperatures between 700 and 1100 °C under a constant strain rate of 10"−"3 s"−"1. The hot ductility was determined by measuring the reduction of transverse area (%RA) after specimen rupture. Characterization was performed by SEM-EBSD and TEM techniques in order to identify the relationship between microstructural features and cracking phenomena. Results indicate that the early occurrence of dynamic recrystallization (DRX) at the intermediate temperature range (800–900 °C) is the favorable mechanism that enhances the ductility, achieving RA values up to 82%. These high RA values are discussed in terms of the boron effect on the improvement of the grain-boundaries cohesion through non-equilibrium segregation, and Ti(C,N) precipitation, which reduces the formation of harmful precipitates such as BN and AlN. Additionally, the Fe_2_3(B,C)_6 and B_4C compounds were identified, which are less detrimental to hot ductility than boron-nitride compounds. Finally, the fracture surfaces of the present TWIP steels in the temperature range of the highest ductility indicate that the failure mode is of the ductile type as evidenced by the presence of many dimples.

  12. Fracture Mechanics Assessment for Different Notch Sizes Using Finite Element Analysis Based on Ductile Failure Simulation

    Energy Technology Data Exchange (ETDEWEB)

    Bae, Keun Hyung; Jeon, Jun Young; Han, Jae Jun; Nam, Hyun Suk; Lee, Dae Young; Kim, Yun Jae [Korea Univ., Seoul (Korea, Republic of)

    2016-08-15

    In this study, notch defects are evaluated using fracture mechanics. To understand the effects of notch defects, FE analysis is conducted to predict the limit load and J-integral for middle-cracked and single-edge cracked plates with various sizes of notch under tension and bending. As the radius of the notch increases, the energy release rate also increases, although the limit load remains constant. The values of fracture toughness(J{sub IC}) of SM490A are determined for various notch radii through FE simulation instead of conducting an experiment. As the radius of the notch increases, the energy release rate also increases, together with a more significant increase in fracture toughness. To conclude, as the notch radius increases, the resistance to crack propagation also increases.

  13. Effect of shot peening process on fatigue behavior of an alloyed austempered ductile iron

    Directory of Open Access Journals (Sweden)

    Amir Sadighzadeh Benam

    2011-08-01

    Full Text Available Shot peening is one of the most common surface treatments to improve the fatigue behavior of metallic parts. In this study the effect of shot peening process on the fatigue behavior of an alloyed austempered ductile iron (ADI has been studied. Austempering heat treatment consisted of austenitizing at 875℃ for 90 min followed by austempering at three different temperatures of 320, 365 and 400℃. Rotating-bending fatigue test was carried out on samples after shot peening by 0.4 – 0.6 mm shots. XRD and SEM analysis, micro hardness and roughness tests were carried out to study the fatigue behavior of the samples. Results indicate that the fatigue strengths of samples austempered at 320, 365 and 400℃ are increased by 27.3%, 33.3% and 48.4%, respectively, after shot peening process.

  14. Elastic-Plastic Deformation in Cracked Solids and Ductile Fracture Criterion.

    Science.gov (United States)

    1982-01-01

    stresses fracture propertiesstanfedi; /atigue(materials)____ 0 AserivAcT ecwesu -oroe silill of1 reew-W vis t~dUiP by block nbr he main objectives of the... rubber infiltration, etc. None of these methods can avoid some degree of arbitrariness, either in the relation between the far field measurement and the

  15. Scratch deformation behavior of thermoplastic materials with significant differences in ductility

    International Nuclear Information System (INIS)

    Hadal, R.S.; Misra, R.D.K.

    2005-01-01

    A comparative study of the scratch deformation behavior of neat ethylene-propylene copolymers and polypropylene with significant differences in ductility is made by combining morphological examination by electron microscopy and scratch deformation parameters by atomic force microscopy. Also, the deformation behavior during scratch tests is examined for their respective long and short chain polymers. The ability of polymeric materials to resist scratch deformation under identical scratch test conditions follows the sequence (from maximum resistance to minimum resistance): short chain polypropylene > long chain polypropylene > short chain ethylene-propylene > long chain ethylene-propylene. The scratch tracks in ethylene-propylene copolymers were characterized by a consecutive parabolic pattern containing voids, while polypropylenes exhibited zig-zag periodic scratch tracks. The greater plastic flow in ethylene-propylene copolymers is encouraged by the high ductility of the copolymer and the ability to nucleate microvoids. The quasi-static periodic scratch tracks are a consequence of sequential accumulation and release of tangential force and represents the stick-slip process. The susceptibility to scratch deformation is discussed in terms of modulus, elastic recovery, scratch hardness, and entanglement density of polymeric materials. A higher effective entanglement density and percentage crystallinity of short chain polymers is helpful in enhancing scratch resistance as compared to their respective long chain polymers

  16. The application of ductile-fracture analysis to predictions of pressure-tube failure

    International Nuclear Information System (INIS)

    Simpson, L.A.

    1981-08-01

    Progress during the past six years towards establishing a method for predicting critical crack length in a reactor pressure tube, based on data from tests on small fracture-mechanics specimens, is reviewed. The disadvantages of relying on data from burst tests alone are described along with the benefits of a small-specimen method. It is clear from the work reviewed that only an approach that can account for the ability of the presssure tube material to increase its crack-growth resistance during stable crack extension is suitable for the prediction of critical crack length. A method that utilizes crack-growth resistance curves based on crack-opening displacement, or the J integral, is described, along with a large body of experimental data. It is concluded that the resistance curve approach provides a viable method for the analysis of fracture in pressure tubes that can greatly improve our understanding of the material's behaviour

  17. The effect of niobium morphology on the fracture behavior of MoSi2/Nb composites

    International Nuclear Information System (INIS)

    Alman, D.E.; Stoloff

    1995-01-01

    The morphology of the niobium reinforcement added to MoSi 2 affected the fracture behavior (and hence toughness) of MoSi 2 /20 vol pct Nb composites. The addition of discontinuous random niobium in the form of particles or short fibers deflected cracks that propagated through the MoSi 2 matrix. However, this did not result in any improvements in toughness, as matrix cracks preferentially propagated through the Nb/MoSi 2 interphase region. The addition of aligned niobium fibers, oriented perpendicular to the direction of matrix crack propagation, directly participated in the fracture of the composite. Depending on the diameter of Nb embedded in the MoSi 2 matrix, these fibers either fractured in a brittle manner or ruptured in a ductile manner. Small (400-μm) diameter continuously aligned Nb fibers fractured by brittle cleavage during testing. Therefore, the addition of these fibers was not as effective in improving the toughness of MoSi 2 as the addition of larger (800-μm) diameter continuously aligned Nb fibers, which ruptured in a ductile manner. It was observed that the larger diameter fibers had separated from the matrix through the propagation of cracks in the reaction zone adjacent to the fibers and that these cracks formed prior to yielding of these fibers. In contrast, the smaller diameter fibers remained well bonded to the matrix and, thus, were constrained by the MoSi 2 matrix from yielding. This resulted in brittle fracture behavior of the Nb fiber. There appeared to be an effect of aspect ratio on the fracture of the ductile embedded fibers

  18. Effect of the As-Forged and Heat-Treated Microstructure on the Room Temperature Anisotropic Ductile Fracture of Inconel 718

    Science.gov (United States)

    Teimouri, Javad; Hosseini, Seyed Rahman; Farmanesh, Khosro

    2018-05-01

    The purpose of the present work was to investigate the effect of primary carbides and the δ-phase on the anisotropic ductile fracture of Inconel 718 in the forging process. Inconel 718 alloys were prepared by VIM + VAR processes with various carbon contents (0.009 and 0.027 wt.%). Then, the alloys were forged and annealed at temperatures of 980 and 1030 °C. The room temperature mechanical anisotropy of the alloys was evaluated at the longitudinal direction (LD) and transverse direction (TD). Tensile and impact tests were used to characterize the mechanical properties of the specimens. The microstructural characterization and the fractography of the alloys were carried out by FE-SEM. The obtained results showed that the fracture strain and the impact energy in the TD were 30-50% lower than the LD. The fracture was accelerated by the δ-phase, leading to the reduction of impact energy in the longitudinal and the lateral directions up to 50%. The low-carbon alloy indicated similar characteristics in both the LD and the TD. Aligned carbides changed the fracture path from a zigzag path in the LD to a fibrous path in the TD, while the δ-phase created a flat fracture path. The shear lip area ratio in the tensile fracture cross section was decreased by reducing ductility.

  19. Microstructural study and wear behavior of ductile iron surface alloyed by Inconel 617

    International Nuclear Information System (INIS)

    Arabi Jeshvaghani, R.; Jaberzadeh, M.; Zohdi, H.; Shamanian, M.

    2014-01-01

    Highlights: • The Ni-base alloy was deposited on the surface of ductile iron by TIG welding process. • Microstructure of alloyed layer consisted of carbides embedded in Ni-rich dendrite. • Hardness and wear resistance of coated sample greatly improved. • The formation of oxide layer and delamination were dominant mechanisms of wear. - Abstract: In this research, microstructure and wear behavior of Ni-based alloy is discussed in detail. Using tungsten inert gas welding process, coating of nearly 1–2 mm thickness was deposited on ductile iron. Optical and scanning electron microscopy, as well as X-ray diffraction analysis and electron probe microanalysis were used to characterize the microstructure of the surface alloyed layer. Micro-hardness and wear resistance of the alloyed layer was also studied. Results showed that the microstructure of the alloyed layer consisted of M 23 C 6 carbides embedded in Ni-rich solid solution dendrites. The partial melted zone (PMZ) had eutectic ledeburit plus martensite microstructure, while the heat affected zone (HAZ) had only a martensite structure. It was also noticed that hardness and wear resistance of the alloyed layer was considerably higher than that of the substrate. Improvement of wear resistance is attributed to the solution strengthening effect of alloying elements and also the presence of hard carbides such as M 23 C 6 . Based on worn surface analysis, the dominant wear mechanisms of alloyed layer were found to be oxidation and delamination

  20. Application of stable crack growth in fracture assessment of defects in ductile materials

    International Nuclear Information System (INIS)

    Dillstroem, Peter

    2009-06-01

    This report goes through the use of methods/standards, which consider stable (J-controlled) crack growth. We have demonstrated the following: - ASME XI, App. C, App. H, which deals with analysis of stainless steel and ferritic piping, take account of stable growth. In App. C, this corresponds to the inclusion of stable growth up to Δa ∼ 10 mm. - R6-method, BS 7910:1999 and ASME XI, Code Case N-494, contains an established formalism to take account of stable growth. A prerequisite is that you have access to relevant and authentic material data in the form of fracture resistance K k /J k and J r curves. - All of the above methods/standards are applicable in the nuclear context. We reported also that required to produce relevant and valid data (fracture resistance K k /J k and J r curves) to be used for the analysis of stable growth. This report does not specify how much stable crack that can be counted at a Safety Assessment

  1. Research of a fracture criterion for ductile metals. Application to austenitic stainless steels

    International Nuclear Information System (INIS)

    Chavaillard, J.P.

    1984-01-01

    Elasto-plastic Fracture Mechanics has been used when plasticity spreads over the ligament or the whole specimen. Then, the theoretic basis of the J-Integral breaks down; the value obtained with the J-Integral's definitions is a still usable parameter. The Crack - Opening - Displacement, COD, also is still a measure of the singularity's severity in the crack-tip surrounding (whom description is not necessary). These observations stem from many experiments conducted on traction specimens, with central or lateral cracks, and shape factor ranging from 0.2 to 0.8, width 40 or 80mm, thickness 10mm; extracted from the transverse direction of Z1 NCDU 25 20 and Z2 CND 17 13 (AISI 316 L) steel plates. The experiment did not fulfil ASTM's size requirement. Critical values of J and COD obtained here (in plane stress), from interrumpted tests or not, are practically independent of shape factor and geometry. They are very similar to the published values (AISI 316 L, 304). The net section stress in the ligament, in tension, is not a fracture parameter because it depends on width. The integral definition of J has been computed by a finite difference program analysing deformed grids in surface. These values are practically path independent here, they are in good agreement with those obtained by the compliance method [fr

  2. Acoustic emission measurements during impacts tests for determining ductile fracture data

    International Nuclear Information System (INIS)

    Richter, H.

    2000-09-01

    The document reports work for further development of methods and tests to obtain better information on the crack initiation toughness (J id ) under impact loading conditions, by acoustic emission measurements. The applicability of the acoustic emission tests for the given purpose was proven by instrumented Charpy tests using modified ISO-V specimens. The physical crack initiation toughness served as the reference value for reliable evaluation of the characteristic data obtained. This reference value is derived from the crack resistance curve determined by the multi-specimen cleavage fracture method combined with data from measurements of the stretching zone width. Verification of the acoustic emission-defined initiation value included a variety of tests, as e.g. additional dynamic single-specimen methods (L-COD, magnetic emission), and supplementary tests (D3PB, pendulum impact testing machine). The test materials are various steels with different strength/toughness properties. (orig./CB) [de

  3. Comparison of Ductile-to-Brittle Transition Behavior in Two Similar Ferritic Oxide Dispersion Strengthened Alloys

    Science.gov (United States)

    Chao, Jesus; Rementeria, Rosalia; Aranda, Maria; Capdevila, Carlos; Gonzalez-Carrasco, Jose Luis

    2016-01-01

    The ductile-to-brittle transition (DBT) behavior of two similar Fe-Cr-Al oxide dispersion strengthened (ODS) stainless steels was analyzed following the Cottrell–Petch model. Both alloys were manufactured by mechanical alloying (MA) but by different forming routes. One was manufactured as hot rolled tube, and the other in the form of hot extruded bar. The two hot forming routes considered do not significantly influence the microstructure, but cause differences in the texture and the distribution of oxide particles. These have little influence on tensile properties; however, the DBT temperature and the upper shelf energy (USE) are significantly affected because of delamination orientation with regard to the notch plane. Whereas in hot rolled material the delaminations are parallel to the rolling surface, in the hot extruded material, they are randomly oriented because the material is transversally isotropic. PMID:28773764

  4. Comparison of Ductile-to-Brittle Transition Behavior in Two Similar Ferritic Oxide Dispersion Strengthened Alloys.

    Science.gov (United States)

    Chao, Jesus; Rementeria, Rosalia; Aranda, Maria; Capdevila, Carlos; Gonzalez-Carrasco, Jose Luis

    2016-07-29

    The ductile-to-brittle transition (DBT) behavior of two similar Fe-Cr-Al oxide dispersion strengthened (ODS) stainless steels was analyzed following the Cottrell-Petch model. Both alloys were manufactured by mechanical alloying (MA) but by different forming routes. One was manufactured as hot rolled tube, and the other in the form of hot extruded bar. The two hot forming routes considered do not significantly influence the microstructure, but cause differences in the texture and the distribution of oxide particles. These have little influence on tensile properties; however, the DBT temperature and the upper shelf energy (USE) are significantly affected because of delamination orientation with regard to the notch plane. Whereas in hot rolled material the delaminations are parallel to the rolling surface, in the hot extruded material, they are randomly oriented because the material is transversally isotropic.

  5. On the ductile-to-brittle transition behavior of martensitic alloys neutron irradiated to 26 dpa

    International Nuclear Information System (INIS)

    Hu, W.L.; Gelles, D.S.

    1987-01-01

    Charpy impact tests were conducted on specimens made of HT-9 and 9Cr-1Mo in various heat treatment conditions which were irradiated in EBR-II to 26 dpa at 390 to 500 0 C. The results are compared with previous results on specimens irradiated to 13 dpa. HT-9 base metal irradiated at low temperatures showed a small additional increase in ductile brittle transition temperature and a decrease in upper shelf energy from 13 to 26 dpa. No fluence effect was observed in 9Cr-1Mo base metal. The 9Cr-1Mo weldment showed degraded DBTT but improved USE response compared to base metal, contrary to previous findings on HT-9. Significant differences were observed in HT-9 base metal between mill annealed material and normalized and tempered material. The highest DBTT for HT-9 alloys was 50 0 C higher than for the worst case in 9Cr-1Mo alloys. Fractography and hardness measurements were also obtained. Significant differences in fracture appearance were observed in different product forms, although no dependence on fluence was observed. Failure was controlled by the preirradiation microstructure

  6. Prediction of non-brittle fracture in the welded joint of C-Mn steel in the brittle-ductile transition domain

    International Nuclear Information System (INIS)

    Nguyen, Thai Ha

    2009-11-01

    This work concerns the nuclear safety, specifically the secondary circuit integrity of pressurized water reactors (PWR). The problem is that of the fracture of a thin tubular structure in ferritic steel with many welded joints. The ferritic steel and weld present a brittle/ductile tenacity transition. Moreover, the welds present geometry propitious to the appearance of fatigue cracks, due to vibrations and expansions. These cracks may cause the complete fracture of the structure. The objectives of this work are to establish a criterion of non-fracture by cleavage of thin welded structures in ferritic steel, applicable to actual structures. Therefore, the present study focuses on the fracture behaviour of welded thin structures in brittle/ductile transition. It aims at developing the threshold stress model initially proposed by Chapuliot, to predict the non-brittle-fracture of this welded structure. The model is identified for the welded joint in C-Mn steel for nuclear construction, specifically in the upper part of the transition. A threshold stress, below which the cleavage cannot take place, is identified using tensile tests at low temperature on axis-symmetrical notched specimens taken in welded joint. This threshold stress is used to define the threshold volume where the maximum principal stress exceeds the threshold stress during the test. The analysis by SEM of specimen fracture surfaces shows that the gross solidification molten zone in the weld is the most likely to cleave. The relation between the brittle fracture probability and the threshold volume in the gross solidification molten zone is established via a sensitivity function, using multi-materials simulations. The model thus identified is tested for the prediction of non-brittle-fracture of SENT specimens taken in the welded joint and tested in tension. The results obtained are encouraging with regards to the transferability of the model to the actual structure. (author)

  7. Identification Damage Model for Thermomechanical Degradation of Ductile Heterogeneous Materials

    Science.gov (United States)

    Amri, A. El; Yakhloufi, M. H. El; Khamlichi, A.

    2017-05-01

    The failure of ductile materials subject to high thermal and mechanical loading rates is notably affected by material inertia. The mechanisms of fatigue-crack propagation are examined with particular emphasis on the similarities and differences between cyclic crack growth in ductile materials, such as metals, and corresponding behavior in brittle materials, such as intermetallic and ceramics. Numerical simulations of crack propagation in a cylindrical specimen demonstrate that the proposed method provides an effective means to simulate ductile fracture in large scale cylindrical structures with engineering accuracy. The influence of damage on the intensity of the destruction of materials is studied as well.

  8. Hot Ductility Behaviors in the Weld Heat-Affected Zone of Nitrogen-Alloyed Fe-18Cr-10Mn Austenitic Stainless Steels

    Science.gov (United States)

    Moon, Joonoh; Lee, Tae-Ho; Hong, Hyun-Uk

    2015-04-01

    Hot ductility behaviors in the weld heat-affected zone (HAZ) of nitrogen-alloyed Fe-18Cr-10Mn austenitic stainless steels with different nitrogen contents were evaluated through hot tension tests using Gleeble simulator. The results of Gleeble simulations indicated that hot ductility in the HAZs deteriorated due to the formation of δ-ferrite and intergranular Cr2N particles. In addition, the amount of hot ductility degradation was strongly affected by the fraction of δ-ferrite.

  9. Ductile failure X-prize.

    Energy Technology Data Exchange (ETDEWEB)

    Cox, James V.; Wellman, Gerald William; Emery, John M.; Ostien, Jakob T.; Foster, John T.; Cordova, Theresa Elena; Crenshaw, Thomas B.; Mota, Alejandro; Bishop, Joseph E.; Silling, Stewart Andrew; Littlewood, David John; Foulk, James W., III; Dowding, Kevin J.; Dion, Kristin; Boyce, Brad Lee; Robbins, Joshua H.; Spencer, Benjamin Whiting

    2011-09-01

    Fracture or tearing of ductile metals is a pervasive engineering concern, yet accurate prediction of the critical conditions of fracture remains elusive. Sandia National Laboratories has been developing and implementing several new modeling methodologies to address problems in fracture, including both new physical models and new numerical schemes. The present study provides a double-blind quantitative assessment of several computational capabilities including tearing parameters embedded in a conventional finite element code, localization elements, extended finite elements (XFEM), and peridynamics. For this assessment, each of four teams reported blind predictions for three challenge problems spanning crack initiation and crack propagation. After predictions had been reported, the predictions were compared to experimentally observed behavior. The metal alloys for these three problems were aluminum alloy 2024-T3 and precipitation hardened stainless steel PH13-8Mo H950. The predictive accuracies of the various methods are demonstrated, and the potential sources of error are discussed.

  10. Mechanical Behavior and Fracture Properties of NiAl Intermetallic Alloy with Different Copper Contents

    Directory of Open Access Journals (Sweden)

    Tao-Hsing Chen

    2016-03-01

    Full Text Available The deformation behavior and fracture characteristics of NiAl intermetallic alloy containing 5~7 at% Cu are investigated at room temperature under strain rates ranging from 1 × 10−3 to 5 × 103 s−1. It is shown that the copper contents and strain rate both have a significant effect on the mechanical behavior of the NiAl alloy. Specifically, the flow stress increases with an increasing copper content and strain rate. Moreover, the ductility also improves as the copper content increases. The change in the mechanical response and fracture behavior of the NiAl alloy given a higher copper content is thought to be the result of the precipitation of β-phase (Ni,CuAl and γ'-phase (Ni,Cu3Al in the NiAl matrix.

  11. Determination of slip systems and their relation to the high ductility and fracture toughness of the B2 DyCu intermetallic compound

    International Nuclear Information System (INIS)

    Cao, G.H.; Shechtman, D.; Wu, D.M.; Becker, A.T.; Chumbley, L.S.; Lograsso, T.A.; Russell, A.M.; Gschneidner, K.A.

    2007-01-01

    DyCu single crystals with CsCl-type B2 structure were tensile tested at room temperature. Slip trace analysis shows that the primary slip system in DyCu with a tensile axis orientation of is {1 1 0} and the critical resolved shear stress for {1 1 0} slip is 18 MPa. Slip traces were also observed from a secondary slip system, {1 1 0} , and this slip system appears to be a key contributor to the previously reported high ductility and high fracture toughness of polycrystalline DyCu. Transmission electron microscopy determinations of the Burgers vectors of dislocations in tensile tested specimens revealed and dislocations, with -type dislocations being more abundant. The implications of these findings for the understanding of the mechanical properties of DyCu and the large family of ductile rare earth B2 intermetallics are discussed

  12. Plastic deformation and fracture behavior of zircaloy-2 fuel cladding tubes under biaxial stress

    International Nuclear Information System (INIS)

    Maki, Hideo; Ooyama, Masatosi

    1975-01-01

    Various combinations of biaxial stress were applied on five batches of recrystallized zircaloy-2 fuel cladding tubes with different textures; elongation in both axial and circumferential directions of the specimen was measured continuously up to 5% plastic deformation. The anisotropic theory of plasticity proposed by Hill was applied to the resulting data, and anisotropy constants were obtained through the two media of plastic strain loci and plastic strain ratios. Comparison of the results obtained with the two methods proved that the plastic strain loci provide data that are more effective in predicting quantitatively the plastic deformation behavior of the zircaloy-2 tubes. The anisotropy constants change their value with progress of plastic deformation, and judicious application of the effective stress and effective strain obtained on anisotropic materials will permit the relationship between stress and strain under various biaxialities of stresses to be approximated by the work hardening law. The test specimens used in the plastic deformation experiments were then stressed to fracture under the same combination of biaxial stress as in the proceeding experiments, and the deformation in the fractured part was measured. The result proved that the tilt angle of the c-axis which serves as the index of texture is related to fracture ductility under biaxial stress. Based on this relationship, it was concluded that material with a tilt angle ranging from 10 0 to 15 0 is the most suitable for fuel cladding tubes, from the viewpoint of fracture ductility, at least in the case of unirradiated material. (auth.)

  13. FRP-RC Beam in Shear: Mechanical Model and Assessment Procedure for Pseudo-Ductile Behavior

    Directory of Open Access Journals (Sweden)

    Floriana Petrone

    2014-07-01

    Full Text Available This work deals with the development of a mechanics-based shear model for reinforced concrete (RC elements strengthened in shear with fiber-reinforced polymer (FRP and a design/assessment procedure capable of predicting the failure sequence of resisting elements: the yielding of existing transverse steel ties and the debonding of FRP sheets/strips, while checking the corresponding compressive stress in concrete. The research aims at the definition of an accurate capacity equation, consistent with the requirement of the pseudo-ductile shear behavior of structural elements, that is, transverse steel ties yield before FRP debonding and concrete crushing. For the purpose of validating the proposed model, an extended parametric study and a comparison against experimental results have been conducted: it is proven that the common accepted rule of assuming the shear capacity of RC members strengthened in shear with FRP as the sum of the maximum contribution of both FRP and stirrups can lead to an unsafe overestimation of the shear capacity. This issue has been pointed out by some authors, when comparing experimental shear capacity values with the theoretical ones, but without giving a convincing explanation of that. In this sense, the proposed model represents also a valid instrument to better understand the mechanical behavior of FRP-RC beams in shear and to calculate their actual shear capacity.

  14. Combined loading effects on the fracture mechanics behavior of line pipes

    Energy Technology Data Exchange (ETDEWEB)

    Bravo, R.E.; Cravero, S.; Ernst, H.A. [Tenaris Group, Campana (Argentina). SIDERCA R and D Center

    2009-12-19

    For certain applications, pipelines may be submitted to biaxial loading situations. In these cases, it is not clear the influence of the biaxial loading on the fracture mechanics behavior of cracked pipelines. For further understanding of biaxial loading effects, this work presents a numerical simulation of ductile tearing in a circumferentially surface cracked pipe under biaxial loading using the computational cell methodology. The model was adjusted with experimental results obtained in laboratory using single edge cracked under tension (SENT) specimens. These specimens appear as the better alternative to conventional fracture specimens to characterize fracture toughness of cracked pipes. The negligible effect of biaxial loadings on resistance curves was demonstrated. To guarantee the similarities of stress and strains fields between SENT specimens and cracked pipes subjected to biaxial loading, a constraint study using the J-Q methodology and the h parameter was used. The constraint study gives information about the characteristics of the crack-tip conditions. (author)

  15. Anisotropy in tensile and ductile-brittle transition behavior of ODS ferritic steels

    Energy Technology Data Exchange (ETDEWEB)

    Kasada, R., E-mail: r-kasada@iae.kyoto-u.ac.jp [Institute of Advanced Energy, Kyoto University, Uji, Kyoto (Japan); Lee, S.G.; Isselin, J.; Lee, J.H.; Omura, T.; Kimura, A. [Institute of Advanced Energy, Kyoto University, Uji, Kyoto (Japan); Okuda, T. [KOBELCO Research Institute, 1-5-5, Takatsukadai, Nishi-ku, Kobe 651-2271 (Japan); Inoue, M. [Japan Atomic Energy Agency, 4002 Narita, Oarai, Ibaraki 311-1393 (Japan); Ukai, S.; Ohnuki, S. [Materials Science and Engineering, Hokkaido University, N14 W8, Kita ku, Sapporo 060-8626 (Japan); Fujisawa, T. [Nagoya University, Furocho, Chikusa, Nagoya 464-8603 (Japan); Abe, F. [National Institute of Materials Science, Tsukuba, (NIMS), 1-2-1 Sengen, Tsukuba 305-0047 (Japan)

    2011-10-01

    Anisotropic fracture behavior of SOC-1 oxide dispersion strengthened (ODS) ferritic steel has been investigated for a hot-extruded bar by tensile tests and Charpy impact tests. These mechanical properties are better in the longitudinal direction than in the transverse directions against extrusion direction (ED). Fracture surface observations by scanning electron microscopy and auger electron spectroscopy indicated bundle-like morphology with existence of segregation/precipitation/inclusions along ED. Pole figures of the hot-extruded bar characterized using electron back scattering diffraction (EBSD) technique and X-ray diffraction exhibited <1 1 0> fiber texture formation along ED. The EBSD orientation map showed a complex bundle-like grain morphology which consists of elongated grains having a specific orientation <1 1 0>// ED and relatively isotropic and small grains having other orientation. The results conclude that the combined effects of observed elongated grain morphology and these small grains with segregation/precipitation/inclusions along ED can explain the anisotropic fracture behavior of the hot-extruded ODS ferritic steel.

  16. Tensile Fracture Behavior of 316L Austenitic Stainless Steel Manufactured by Hot Isostatic Pressing

    Science.gov (United States)

    Cooper, A. J.; Brayshaw, W. J.; Sherry, A. H.

    2018-02-01

    Herein we investigate how the oxygen content in hot isostatically pressed (HIP'd) 316L stainless steel affects the mechanical properties and tensile fracture behavior. This work follows on from previous studies, which aimed to understand the effect of oxygen content on the Charpy impact toughness of HIP'd steel. We expand on the work by performing room-temperature tensile testing on different heats of 316L stainless steel, which contain different levels of interstitial elements (carbon and nitrogen) as well as oxygen in the bulk material. Throughout the work we repeat the experiments on conventionally forged 316L steel as a reference material. The analysis of the work indicates that oxygen does not contribute to a measureable solution strengthening mechanism, as is the case with carbon and nitrogen in austenitic stainless steels (Werner in Mater Sci Eng A 101:93-98, 1988). Neither does oxygen, in the form of oxide inclusions, contribute to precipitation hardening due to the size and spacing of particles. However, the oxide particles do influence fracture behavior; fractography of the failed tension test specimens indicates that the average ductile dimple size is related to the oxygen content in the bulk material, the results of which support an on-going hypothesis relating oxygen content in HIP'd steels to their fracture mechanisms by providing additional sites for the initiation of ductile damage in the form of voids.

  17. Corrosion behavior of austempered ductile iron (ADI) in iron ore slurry

    African Journals Online (AJOL)

    ADI austempered at higher temperature showed better corrosion resistance than the ..... temperature and time on corrosion behaviour of ductile iron in chloride and acidic ... iron ore in ball mills, Transactions of the Indian Institute of Metals, Vol.

  18. Mechanical Behavior of Low Porosity Carbonate Rock: From Brittle Creep to Ductile Creep.

    Science.gov (United States)

    Nicolas, A.; Fortin, J.; Gueguen, Y.

    2014-12-01

    Mechanical compaction and associated porosity reduction play an important role in the diagenesis of porous rocks. They may also affect reservoir rocks during hydrocarbon production, as the pore pressure field is modified. This inelastic compaction can lead to subsidence, cause casing failure, trigger earthquake, or change the fluid transport properties. In addition, inelastic deformation can be time - dependent. In particular, brittle creep phenomena have been deeply investigated since the 90s, especially in sandstones. However knowledge of carbonates behavior is still insufficient. In this study, we focus on the mechanical behavior of a 14.7% porosity white Tavel (France) carbonate rock (>98% calcite). The samples were deformed in a triaxial cell at effective confining pressures ranging from 0 MPa to 85 MPa at room temperature and 70°C. Experiments were carried under dry and water saturated conditions in order to explore the role played by the pore fluids. Two types of experiments have been carried out: (1) a first series in order to investigate the rupture envelopes, and (2) a second series with creep experiments. During the experiments, elastic wave velocities (P and S) were measured to infer crack density evolution. Permeability was also measured during creep experiments. Our results show two different mechanical behaviors: (1) brittle behavior is observed at low confining pressures, whereas (2) ductile behavior is observed at higher confining pressures. During creep experiments, these two behaviors have a different signature in term of elastic wave velocities and permeability changes, due to two different mechanisms: development of micro-cracks at low confining pressures and competition between cracks and microplasticity at high confining pressure. The attached figure is a summary of 20 triaxial experiments performed on Tavel limestone under different conditions. Stress states C',C* and C*' and brittle strength are shown in the P-Q space: (a) 20°C and dry

  19. Hot ductility behavior of near-alpha titanium alloy IMI834

    International Nuclear Information System (INIS)

    Ghavam, Mohammad Hadi; Morakabati, Maryam; Abbasi, Seyed Mahdi; Badri, Hassan

    2014-01-01

    The hot ductility of rolled IMI834 titanium alloy (Ti-5.3Al-2.9Sn-3.0Zr-0.65Nb-0.5Mo-0.2Si in wt%) has been studied by conducting tensile tests with a strain rate of 0.1 s -1 and temperature range of 750-1100 C to obtain the optimum hot working conditions. The alloy showed minimum hot ductility in the lower alpha-beta region in the temperature range 750-950 C. Further microstructural characterizations showed improvement in hot ductility by increasing temperature, which was attributed to reduction of volume fraction of high strength alpha phase. The best hot ductility was observed at 1000 C, i.e. in the upper alpha-beta region. The better hot ductility at higher temperature could be related to the increase in the volume fraction of beta phase and the occurrence of dynamic restoration phenomena. The second decline in hot ductility appeared at higher temperatures in the beta region and was attributed to the high stacking fault energy and self-diffusion of beta phase leading to limitation of dynamic recrystallization.

  20. Fracture behavior and deformation mechanisms under fast neutron irradiation

    International Nuclear Information System (INIS)

    Boutard, J.L.; Dupouy, J.M.

    1980-09-01

    We have established the out-of-pile and in-pile deformation mechanism maps of a 316 stainless steel irradiated in a fast reactor. The knowledge of the dominating deformation mechanism either in post irradiation creep experiments or during the in-pile steady state operating conditions allows to rationalize the apparent discrepancy between the very low out-of-pile ductility and the rather high plastic diametral strains which are obtained in the fast reactor environment without fracture

  1. Comparison of fracture behavior for low-swelling ferritic and austenitic alloys irradiated in the Fast Flux Test Facility (FFTF) to 180 DPA

    International Nuclear Information System (INIS)

    Huang, F.H.

    1992-02-01

    Fracture toughness testing was conducted to investigate the radiation embrittlement of high-nickel superalloys, modified austenitic steels and ferritic steels. These materials have been experimentally proven to possess excellent resistance to void swelling after high neutron exposures. In addition to swelling resistance, post-irradiation fracture resistance is another important criterion for reactor material selection. By means of fracture mechanics techniques the fracture behavior of those highly irradiated alloys was characterized in terms of irradiation and test conditions. Precipitation-strengthened alloys failed by channel fracture with very low postirradiation ductility. The fracture toughness of titanium-modified austenitic stainless steel D9 deteriorates with increasing fluence to about 100 displacement per atom (dpa), the fluence level at which brittle fracture appears to occur. Ferritic steels such as HT9 are the most promising candidate materials for fast and fusion reactor applications. The upper-shelf fracture toughness of alloy HT9 remained adequate after irradiation to 180 dpa although its ductile- brittle transition temperature (DBTT) shift by low temperature irradiation rendered the material susceptible to brittle fracture at room temperature. Understanding the fracture characteristics under various irradiation and test conditions helps reduce the potential for brittle fracture by permitting appropriate measure to be taken

  2. The role of ductile ligaments and warm prestress on the re-initiation of fracture from a crack arrested during thermal shock

    International Nuclear Information System (INIS)

    Smith, E.

    1982-01-01

    The protection offered by warm prestress can be important for preserving a nuclear pressure vessel's integrity during a postulated emergency condition involving a loss of coolant, when the emergency core cooling water subjects the pressure vessel to a thermal shock. There are two aspects to the problem: (a) the initial extension of a defect into the vessel wall, and (b) the subsequent re-initiation of fracture at an arrested crack tip. This note considers the effect of warm prestress on the re-initiation of fracture from an arrested crack, and emphasizes the role of ductile ligaments. It is argued that the warm prestress concept is applicable, thus complementing the limited experimental results provided by the HSST Thermal Shock experimental programme. (orig.)

  3. In-Situ Characterization of Deformation and Fracture Behavior of Hot-Rolled Medium Manganese Lightweight Steel

    Science.gov (United States)

    Zhao, Zheng-zhi; Cao, Rong-hua; Liang, Ju-hua; Li, Feng; Li, Cheng; Yang, Shu-feng

    2018-02-01

    The deformation and fracture behavior of hot-rolled medium manganese lightweight (0.32C-3.85Mn-4.18Al-1.53Si) steel was revealed by an in situ tensile test. Deformed δ-ferrite with plenty of cross-parallel deformation bands during in situ tensile tests provides δ-ferrite of good plasticity and ductility, although it is finally featured by the cleavage fracture. The soft and ductile δ-ferrite and high-volume fraction of austenite contribute to the superior mechanical properties of medium manganese lightweight steel heated at 800°C, with a tensile strength of 924 MPa, total elongation of 35.2% and product of the strength and elongation of 32.5 GPa %.

  4. Cyclic behavior, development, and characteristics of a ductile hybrid fiber-reinforced polymer (DHFRP) for reinforced concrete members

    Science.gov (United States)

    Hampton, Francis Patrick

    Reinforced concrete (R/C) structures especially pavements and bridge decks that constitute vital elements of the infrastructure of all industrialized societies are deteriorating prematurely. Structural repair and upgrading of these structural elements have become a more economical option for constructed facilities especially in the United States and Canada. One method of retrofitting concrete structures is the use of advanced materials. Fiber reinforced polymer (FRP) composite materials typically are in the form of fabric sheets or reinforcing bars. While the strength and stiffness of the FRP is high, composites are inherently brittle, with limited or no ductility. Conventional FRP systems cannot currently meet ductility demand, and therefore, may fail in a catastrophic failure mode. The primary goal of this research was to develop an optimized prototype 10-mm diameter DHFRP bar. The behavior of the bar under full load reversals to failure was investigated. However, this bar first needed to be designed and manufactured in the Fibrous Materials Research at Drexel University. Material properties were determined through testing to categorize the strength properties of the DHFRP. Similitude was used to demonstrate the scaling of properties from the original model bars. The four most important properties of the DHFRP bars are sufficient strength and stiffness, significant ductility for plasticity to develop in the R/C section, and sufficient bond strength for the R/C section to develop its full strength. Once these properties were determined the behavior of reinforced concrete members was investigated. This included the testing of prototype-size beams under monotonic loading and model and prototype beam-columns under reverse cyclic loading. These tests confirmed the large ductility exhibited by the DHFRP. Also the energy absorption capacity of the bar was demonstrated by the hysteretic behavior of the beam-columns. Displacement ductility factors in the range of 3

  5. Hot ductility behavior of a low carbon advanced high strength steel (AHSS) microalloyed with boron

    OpenAIRE

    Mejía, Ignacio; Bedolla Jacuinde, Arnoldo; Maldonado, Cuauhtémoc; Cabrera Marrero, José M.

    2011-01-01

    The current study analyses the influence of boron addition on the hot ductility of a low carbon advanced high strength NiCrVCu steel. For this purpose hot tensile tests were carried out at different temperatures (650, 750, 800, 900 and 1000 ◦C) at a constant true strain rate of 0.001 s−1. Experimental results showed a substantial improvement in hot ductility for the low carbon advanced high strength steel when microalloyed with boron compared with that without boron addition. Nevertheless,...

  6. Investigation of the local fracture toughness and the elastic-plastic fracture behavior of NiAl and tungsten by means of micro-cantilever tests

    International Nuclear Information System (INIS)

    Ast, Johannes

    2016-01-01

    The objective of this work was to get an improved understanding of the size dependence of the fracture toughness. For this purpose notched micro-cantilevers were fabricated ranging in dimensions from the submicron regime up to some tens of microns by means of a focused ion beam. B2-NiAl and tungsten were chosen as model materials as their brittle to ductile transition temperatures are well above room temperature. In that way, fracture processes accompanied by limited plastic deformation around the crack tip could be studied at the micro scale. For this size regime, new methods to describe the local elastic-plastic fracture behavior and to measure the fracture toughness were elaborated. Particular focus was set on the J-integral concept which was adapted to the micro scale to derive crack growth from stiffness measurements. This allowed a precise analysis of the transition from crack tip blunting to stable crack growth which is necessary to accurately measure the fracture toughness. Experiments in single crystalline NiAl showed for the two investigated crack systems, namely the hard and the soft orientation, that the fracture toughness at the micro scale is the same as the one known from macroscopic testing. Thus, size effects were not found for the tested length scale. The addition of little amounts of iron did not affect the fracture toughness considerably. Yet, it influenced the crack growth in those samples and consequently the resistance curve behavior. Concerning experiments in single crystalline tungsten, the fracture toughness showed a clear dependency on sample size. The smallest cantilevers fractured purely by cleavage. Larger samples exhibited stable crack growth along with plastic deformation which was recognizable in SEM-micrographs and quantified by means of EBSD measurements. Just as in macroscopic testing, the investigated crack system {100} demonstrated a dependency on loading rate with higher loading rates leading to a more brittle behavior. This

  7. Influence of Nickel Particle Reinforcement on Cyclic Fatigue and Final Fracture Behavior of a Magnesium Alloy Composite

    Directory of Open Access Journals (Sweden)

    Manoj Gupta

    2012-06-01

    Full Text Available The microstructure, tensile properties, cyclic stress amplitude fatigue response and final fracture behavior of a magnesium alloy, denoted as AZ31, discontinuously reinforced with nano-particulates of aluminum oxide and micron size nickel particles is presented and discussed. The tensile properties, high cycle fatigue and final fracture behavior of the discontinuously reinforced magnesium alloy are compared with the unreinforced counterpart (AZ31. The elastic modulus and yield strength of the dual particle reinforced magnesium alloy is marginally higher than of the unreinforced counterpart. However, the tensile strength of the composite is lower than the monolithic counterpart. The ductility quantified by elongation to failure over 0.5 inch (12.7 mm gage length of the test specimen showed minimal difference while the reduction in specimen cross-section area of the composite is higher than that of the monolithic counterpart. At the microscopic level, cyclic fatigue fractures of both the composite and the monolithic alloy clearly revealed features indicative of the occurrence of locally ductile and brittle mechanisms. Over the range of maximum stress and at two different load ratios the cyclic fatigue resistance of the magnesium alloy composite is superior to the monolithic counterpart. The mechanisms responsible for improved cyclic fatigue life and resultant fracture behavior of the composite microstructure are highlighted.

  8. Microstructure vs. Near-threshold Fatigue Crack Growth Behavior of an Heat-treated Ductile Iron

    Directory of Open Access Journals (Sweden)

    Radomila KONEČNÁ

    2012-03-01

    Full Text Available Perferritic isothermal ductile iron (IDI® is an intermediate grade between the low-strength grades of austempered ductile iron (ADI and pearlitic ductile iron (DI recently developed by Zanardi Fonderie Italy. IDI is produced by heat-treating an unalloyed nodular cast iron. The specific matrix microstructure is called “Perferritic” and consists predominantly of ferrite and pearlite. Compared to the pearlitic grades of nodular ductile iron, IDI combines similar strength with higher toughness as a result of the isothermal heat treatment. In this contribution the fatigue crack growth resistance and Kath of IDI are investigated and correlated to mechanical properties and microstructural features. The threshold Ka was determined using the load shedding technique as per ASTM Standard E-647 using CT specimens extracted from a cast block. Tensile specimens were extracted from the broken CT halves and used to determine the static mechanical properties. A metallographic investigation was carried out to correlate structural features and mechanical properties.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1336

  9. Structural interpretations of deformation and fracture behavior of polypropylene/multi-walled carbon nanotube composites

    International Nuclear Information System (INIS)

    Ganss, Martin; Satapathy, Bhabani K.; Thunga, Mahendra; Weidisch, Roland; Poetschke, Petra; Jehnichen, Dieter

    2008-01-01

    The deformation and crack resistance behavior of polypropylene (PP) multi-walled carbon nanotube (MWNT) composites have been studied and their interrelation to the structural attributes studied by transmission electron microscopy (TEM), atomic force microscopy (AFM), scanning electron microscopy (SEM), wide-angle X-ray diffraction (WAXD), differential scanning calorimetry (DSC) and polarization light microscopy has been discussed. The composites were produced from industrial available MWNT by extrusion melt-mixing and injection-molding. In stress-strain measurements a strong increase in the yield stress and the Young's modulus at low MWNT contents has been observed, which was attributed to an efficient load transfer between the carbon nanotubes and polypropylene matrix through a good polymer-nanotube adhesion as indicated by SEM. The extent of enhancement in mechanical properties above 1.5 wt.% of MWNT decreased due to an apparently increased tendency of clustering of carbon nanotubes. Several theoretical models have been taken into account to explain the mechanical properties and to demonstrate the applicability of such models to the system under investigation. The crack resistance behavior has been studied with the essential work of fracture (EWF) approach based on post-yield fracture mechanics (PYFM) concept. A maximum in the non-essential work of fracture was observed at 0.5 wt.% MWNT demonstrating enhanced toughness compared to pure PP, followed by a sharp decline as the MWNT content was increased to 1.5 wt.% reveals a ductile-to-semi-ductile transition. Studies on the kinetics of crack propagation aspects have revealed a qualitative picture of the nature of such a transition in the fracture modes

  10. Unstable propagation behavior of a ductile crack in SUS-304 stainless steel under high compliance tensile loading

    International Nuclear Information System (INIS)

    Tomoda, Yoshio

    1981-01-01

    In relation to the safe maintenance of nuclear power plants, it is necessary to prevent reactor coolant pipings from burst type failure caused by the unstable propagation of defects and cracks, such as stress corrosion cracking and fatigue cracks. In ductile materials, crack propagation is stable in tensile loading under fixed grip condition, when a specimen is controlled to deform in proportion to the increase of tensile load. However, it has been known that the instability of ductile cracks occurs after tensile load reached the maximum, especially under constant loading condition arising in the loading devices with high compliance or low tensile rigidity. In order to confirm the reliability of SUS 304 stainless pipes subjected to SCC, the crack propagation behavior was examined with the specimens having center cracks, using both testing machines with high compliance and low compliance. The instability of ductile cracks and the propagation velocity of unstable cracks were analyzed, and the calculated results were compated with the experimental results. Not only the compliance of testing machines but also the conditions of specimens affected the propagation of cracks. (Kako, I.)

  11. Microstructure and wear behaviors of WC–12%Co coating deposited on ductile iron by electric contact surface strengthening

    International Nuclear Information System (INIS)

    Qi, Xiaoben; Zhu, Shigen; Ding, Hao; Zhu, Zhengkun; Han, Zhibing

    2013-01-01

    WC–12%Co powders deposited on ductile iron by electric contact strengthening were studied. This technology was based on the application of the contact resistance heating between the electrode and work piece to form a wear resistant layer on ductile iron. The microstructure, microhardness distribution, phase transformation and wear behaviors of the coating were investigated using optical microscope, scanning electron microscope, Vickers hardness (HV 0.5 ), X-ray diffraction, rolling contact wear tests. The results showed that the WC–12%Co coating by electric contact strengthening was metallurgically bonded to the ductile iron. Additionally, the effect of experimental parameters on microhardness and wear resistance of coatings were studied using orthogonal experiment. The results showed that compared with (A) electric current and (B) rotating speed, (C) contact force displays the most significant effect on microhardness and wear resistance of coatings. The coatings produced at A = 19 kA, B = 0.3 r/min and C = 700 N possessed highest microhardness of 1073 HV 0.5 and wear resistance.

  12. Fracture behavior of α-zirconium phosphate-based epoxy nanocomposites

    International Nuclear Information System (INIS)

    Sue, H.-J.; Gam, K.T.; Bestaoui, N.; Clearfield, A.; Miyamoto, M.; Miyatake, N.

    2004-01-01

    The fracture behaviors of α-zirconium phosphate (α-ZrP) based epoxy nanocomposites, with and without core-shell rubber (CSR) toughening, were investigated. The state of exfoliation and dispersion of α-ZrP nanofiller in epoxy were characterized using X-ray scattering and various microscopy tools. The level of enhancement in storage moduli of epoxy nanocomposite against neat epoxy is found to depend on the state of exfoliation of α-ZrP as well as the damping characteristics of the epoxy matrix. The fracture process in epoxy nanocomposite is dominated by preferred crack propagation along the weak intercalated α-ZrP interfaces, and the presence of α-ZrP does not alter the fracture toughness of the epoxy matrix. However, the toughening using CSR can significantly improve the fracture toughness of the nanocomposite. The fracture mechanisms responsible for such a toughening effect in CSR-toughened epoxy nanocomposite are rubber particle cavitation, followed by shear banding of epoxy matrix. The ductility and toughenability of epoxy do not appear to be affected by the incorporation of α-ZrP. Approaches for producing toughened high performance polymer nanocomposites are discussed

  13. Fracturing and Transformation Into Veins Beneath the Crustal Scale Brittle Ductile Transition - a Record of Co-seismic Loading and Post-seismic Relaxation

    Science.gov (United States)

    Nüchter, J. A.; Stöckhert, B.

    2005-12-01

    Metamorphic rocks approaching the crustal scale brittle-ductile transition (BDT) during exhumation are expected to become increasingly affected by short term stress fluctuations related to seismic activity in the overlying seismogenic layer (schizosphere), while still residing in a long-term viscous environment (plastosphere). The structural and microstructural record of quartz veins in low grade - high pressure metamorphic rocks from southern Evia, Greece, yields insight into the processes and conditions just beneath the long-term BDT at temperatures of about 300 to 350°C, which switches between brittle failure and viscous flow as a function of imposed stress or strain rate. The following features are characteristic: (1) The veins have formed from tensile fractures, with a typical length on the order of 10-1 to 101 m; (2) The veins are discordant with respect to foliation and all pre-existing structures, with a uniform orientation over more than 500 km2; (3) The veins show a low aspect ratio of about 10 to 100 and an irregular or characteristic flame shape, which requires distributed ductile deformation of the host rock; (4) Fabrics of the sealing vein quartz indicate that - at a time - the veins were wide open cavities; (5) The sealing quartz crystals reveal a broad spectrum of microstructural features indicative of crystal plastic deformation at high stress and temperatures of about 300 to 350°C. These features indicate that opening and sealing of the fractures commenced immediately after brittle failure, controlled by ductile deformation of the host rock. Vein-parallel shortening was generally less than about 2%. Crystals formed early during sealing were plastically deformed upon progressive deformation and opening of the vein. The structural and microstructural record is interpreted as follows: Brittle failure is proposed to be a consequence of short term co-seismic loading. Subsequent opening of the fracture and sealing to become a vein is interpreted to

  14. Graphene Foam: Uniaxial Tension Behavior and Fracture Mode Based on a Mesoscopic Model.

    Science.gov (United States)

    Pan, Douxing; Wang, Chao; Wang, Tzu-Chiang; Yao, Yugui

    2017-09-26

    Because of the combined advantages of both porous materials and two-dimensional (2D) graphene sheets, superior mechanical properties of three-dimensional (3D) graphene foams have received much attention from material scientists and energy engineers. Here, a 2D mesoscopic graphene model (Modell. Simul. Mater. Sci. Eng. 2011, 19, 054003), was expanded into a 3D bonded graphene foam system by utilizing physical cross-links and van der Waals forces acting among different mesoscopic graphene flakes by considering the debonding behavior, to evaluate the uniaxial tension behavior and fracture mode based on in situ SEM tensile testing (Carbon 2015, 85, 299). We reasonably reproduced a multipeak stress-strain relationship including its obvious yielding plateau and a ductile fracture mode near 45° plane from the tensile direction including the corresponding fracture morphology. Then, a power scaling law of tensile elastic modulus with mass density and an anisotropic strain-dependent Poisson's ratio were both deduced. The mesoscopic physical mechanism of tensile deformation was clearly revealed through the local stress state and evolution of mesostructure. The fracture feature of bonded graphene foam and its thermodynamic state were directly navigated to the tearing pattern of mesoscopic graphene flakes. This study provides an effective way to understand the mesoscopic physical nature of 3D graphene foams, and hence it may contribute to the multiscale computations of micro/meso/macromechanical performances and optimal design of advanced graphene-foam-based materials.

  15. Analysis of the competition between brittle and ductile fracture: application for the mechanical behaviour of C-Mn and theirs welds; Etude de la competition dechirure ductile/rupture fragile: application de la tenue mecanique des tubes en acier C-Mn et de leurs joints soudes

    Energy Technology Data Exchange (ETDEWEB)

    Le Corre, V

    2006-09-15

    This study deals with the fracture behaviour of welded thin structures in the ductile to brittle transition range. It aims to propose a criterion to define the conditions for which the risk of fracture by cleavage does not exist on a cracked structure. The literature review shows that the difficulties of prediction of the fracture behaviour of a structure are related to the dependence of the fracture probability to the mechanical fields at the crack tip. The ductile to brittle transition range thus depends on the studied geometry of the structure. A threshold stress, below which cleavage cannot take place, is defined using fracture tests on notched specimens broken at very low temperature. The finite element numerical simulation of fracture tests onspecimens in the transition range shows a linear relationship between the fracture probability and the volume exceeding the threshold stress, thus showing the relevance of the proposed criterion. Moreover, several relations are established allowing to simplify the identification of the criterion parameters. The criterion is applied to a nuclear structural C-Mn steel, by focusing more particularly on the higher boundary of the transition range. A fracture test on a full-scale pipe is designed, developed, carried out and analysed using its numerical simulation. The results show firstly that, on the structure, the transition range is shifted in temperature, compared to laboratory specimens, due to the low plasticity constraint achieved in thin structures, and secondly that the threshold stress criterion allows to estimate simply this shift. (author)

  16. Hot Tensile and Fracture Behavior of 35CrMo Steel at Elevated Temperature and Strain Rate

    Directory of Open Access Journals (Sweden)

    Zhengbing Xiao

    2016-08-01

    Full Text Available To better understand the tensile deformation and fracture behavior of 35CrMo steel during hot processing, uniaxial tensile tests at elevated temperatures and strain rates were performed. Effects of deformation condition on the flow behavior, strain rate sensitivity, microstructure transformation, and fracture characteristic were characterized and discussed. The results indicated that the flow stress was sensitive to the deformation condition, and fracture occurs immediately after the peak stress level is reached, especially when the temperature is low or the strain rate is high. The strain rate sensitivity increases with the deformation temperature, which indicates that formability could improve at high temperatures. Photographs showing both the fracture surfaces and the matrix near the fracture section indicated the ductile nature of the material. However, the fracture mechanisms varied according to the deformation condition, which influences the dynamic recrystallization (DRX condition, and the DRX was accompanied by the formation of voids. For samples deformed at high temperatures or low strain rates, coalescence of numerous voids formed in the recrystallized grains is responsible for fracture, while at high strain rates or low temperatures, the grains rupture mainly by splitting because of cracks formed around the inclusions.

  17. Effect of He implantation on fracture behavior and microstructural evolution in F82H

    Energy Technology Data Exchange (ETDEWEB)

    Yabuuchi, Kiyohiro, E-mail: kiyohiro.yabuuchi@qse.tohoku.ac.jp [Department of Quantum Science and Energy Engineering, Tohoku University, 6-6-01-2, Aramaki-Aza-Aoba, Aobaku, Sendai, Miyagi 980-8579 (Japan); Sato, Kiminori; Nogami, Shuhei; Hasegawa, Akira [Department of Quantum Science and Energy Engineering, Tohoku University, 6-6-01-2, Aramaki-Aza-Aoba, Aobaku, Sendai, Miyagi 980-8579 (Japan); Ando, Masami; Tanigawa, Hiroyasu [Japan Atomic Energy Agency, 2-166, Oaza-Obuchi-Aza-Omotedate, Rokkasho-mura, Kamikita-gun, Aomori 039-3212 (Japan)

    2014-12-15

    Reduced-activation ferritic/martensitic steels (RAFMs) are the primary candidate structural materials for fusion reactor blanket components. He bubbles, which formed under 14 MeV neutron irradiation, is considered to cause some mechanical property changes. In a previous study, Hasegawa et al. investigated the fracture behavior using Charpy impact test of He implanted F82H by 50 MeV α-particles with cyclotron accelerator, and the ductile brittle transition temperature (DBTT) was increased and intergranular fracture (IGF) was observed. However, the cause of the IGF was not shown in the previous study. To clarify the cause of the IGF of the He implanted F82H by 50 MeV α-particles with cyclotron accelerator, the microstructure of the He implanted F82H was investigated. After Charpy impact test at 233 K, the brittle fracture surface of the He implanted specimen was observed by SEM and TEM. By SEM observation, grain boundary surface was clearly observed from the bottom of the notch to a depth of about 400 μm. This area correspond to the He implanted region. On the other hand, at unimplanted region, river pattern was observed and transgranular fracture occurred. TEM observation revealed the He bubbles agglomeration at dislocations, lath boundaries, and grain boundaries, and the coarsening of precipitates on grain boundaries. IGF of the He implanted F82H was caused by both He bubbles and coarsening precipitates.

  18. Physical factors controlling the ductility of bulk metallic glasses

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Y. [Central South University, China; Liu, Chain T [ORNL; Zhang, Z. [University of Tennessee, Knoxville (UTK); Keppens, V. [University of Tennessee, Knoxville (UTK)

    2008-01-01

    In order to identify key physical factor controlling the deformation and fracture behavior of bulk metallic glasses (BMGs), we compiled and analyzed the elastic moduli and compressive ductility for BMGs. In addition, new modulus data were generated in the critical ranges in order to facilitate the analysis. We have found that the intrinsic ductility of BMGs can be correlated with the bulk-to-shear modulus ratio B/G according to Pugh's [Philos. Mag. 45, 823 (1954) ] rule. In some individual BMG systems, for example, Fe based, the relationship seems to be very clear. The physical meaning of this correlation is discussed in terms of atomic bonding and connectivity.

  19. Influence of Cyclic Straining on Fatigue, Deformation, and Fracture Behavior of High-Strength Alloy Steel

    Science.gov (United States)

    Manigandan, K.; Srivatsan, T. S.; Vasudevan, V. K.; Tammana, D.; Poorganji, B.

    2016-01-01

    In this paper, the results of a study on microstructural influences on mechanical behavior of the high-strength alloy steel Tenax™ 310 are presented and discussed. Under the influence of fully reversed strain cycling, the stress response of this alloy steel revealed softening from the onset of deformation. Cyclic strain resistance exhibited a linear trend for the variation of both elastic strain amplitude with reversals-to-failure, and plastic strain amplitude with reversals-to-failure. Fracture morphology was essentially the same at the macroscopic level over the entire range of cyclic strain amplitudes examined. However, at the fine microscopic level, this high-strength alloy steel revealed fracture to be mixed-mode with features reminiscent of "locally" ductile and brittle mechanisms. The macroscopic mechanisms governing stress response at the fine microscopic level, resultant fatigue life, and final fracture behavior are presented and discussed in light of the mutually interactive influences of intrinsic microstructural effects, deformation characteristics of the microstructural constituents during fully reversed strain cycling, cyclic strain amplitude, and resultant response stress.

  20. Mechanical model for ductility loss

    International Nuclear Information System (INIS)

    Hu, W.L.

    1980-01-01

    A mechanical model was constructed to probe into the mechanism of ductility loss. Fracture criterion based on critical localized deformation was undertaken. Two microstructure variables were considered in the model. Namely, the strength ratio of grain boundary affected area to the matrix, Ω, and the linear fraction, x, of grain boundary affected area. A parametrical study was carried out. The study shows that the ductility is very sensitive to those microstructure parameters. The functional dependence of ductility to temperature as well as strain-rate, suggested by the model, is demonstrated to be consistent with the observation

  1. Effect of solute Cu on ductile-to-brittle behavior of martensitic Fe-8% Ni alloy

    International Nuclear Information System (INIS)

    Junaidi Syarif; Tsuchiyama, Toshihiro; Takaki, Setsuo

    2007-01-01

    Effect of solute Cu on the ductile-to-brittle (DBT) behaviour of martensitic Fe-8mass%Ni alloy is investigated to understand the effect of solute Cu on mechanical properties of martensitic steel. The DBT behaviours of the Fe-8mass%Ni and the Fe-8mass%Ni-1mass%Cu alloys are almost the same. It is thought to be due to disappearance of the solid solution softening in the martensitic Fe-8mass%Ni-Cu alloys. The solute Cu gives small influence on temperature and strain rate dependences of yield stress and suppressing the twin deformation at lower temperature in the martensitic Fe-8mass%Ni alloy. Therefore, the DBT temperature of the martensitic Fe-8mass%Ni-Cu alloy was not shifted to lower side. (author)

  2. Evaluation of ductile-brittle transition behavior with neutron irradiation in nuclear reactor pressure vessel steels using small punch test

    International Nuclear Information System (INIS)

    Kim, M. C.; Lee, B. S.; Oh, Y. J.

    2003-01-01

    A Small Punch (SP) test was performed to evaluate the ductile-brittle transition temperature before and after neutron irradiation in Reactor Pressure Vessel (RPV) steels produced by different manufacturing (refining) processes. The results were compared to the standard transition temperature shifts from the Charpy test and Master Curve fracture toughness test in accordance with the ASTM standard E1921. The samples were taken from 1/4t location of the vessel thickness and machined into a 10x10x0.5mm dimension. Irradiation of the samples was carried out in the research reactor at KAERI (HANARO) at about 290 .deg. C of the different fluence levels respectively. SP tests were performed in the temperature range of RT to -196 .deg. C using a 2.4mm diameter ball. For the materials before and after irradiation, SP transition temperatures (T sp ), which are determined at the middle of the upper and lower SP energies, showed a linear correlation with the Charpy index temperature, T 41J . T sp from the irradiated samples was increased as the fluence level increased and was well within the deviation range of the unirradiated data. The TSP had a correlation with the reference temperature (T 0 ) from the master curve method using a pre-cracked Charpy V-notched (PCVN) specimen

  3. Plastic deformation and fracture behaviors of nitrogen-alloyed austenitic stainless steels

    International Nuclear Information System (INIS)

    Wang Songtao; Yang Ke; Shan Yiyin; Li Laifeng

    2008-01-01

    The plastic deformation and fracture behaviors of two nitrogen-alloyed austenitic stainless steels, 316LN and a high nitrogen steel (Fe-Cr-Mn-0.66% N), were investigated by tensile test and Charpy impact test in a temperature range from 77 to 293 K. The Fe-Cr-Mn-N steel showed ductile-to-brittle transition (DBT) behavior, but not for the 316LN steel. X-ray diffraction (XRD) confirmed that the strain-induced martensite occurred in the 316LN steel, but no such transformation in the Fe-Cr-Mn-N steel. Tensile tests showed that the temperature dependences of the yield strength for the two steels were almost the same. The ultimate tensile strength of the Fe-Cr-Mn-N steel displayed less significant temperature dependence than that of the 316LN steel. The strain-hardening exponent increased for the 316LN steel, but decreased for the Fe-Cr-Mn-N steel, with decreasing temperature. Based on the experimental results and the analyses, a modified scheme was proposed to explain the fracture behaviors of austenitic stainless steels

  4. Effects of niobium addition on microstructure and tensile behavior of as-cast ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Xiangru, E-mail: cxr16@shu.edu.cn [State Key Laboratory of Advanced Special Steel & Shanghai Key Laboratory of Advanced Ferrometallurgy & School of Materials Science and Engineering, Shanghai University, Shanghai 200072 (China); Xu, Jie, E-mail: shuxujie@163.com [State Key Laboratory of Advanced Special Steel & Shanghai Key Laboratory of Advanced Ferrometallurgy & School of Materials Science and Engineering, Shanghai University, Shanghai 200072 (China); Hu, Henry, E-mail: huh@uwindsor.ca [Department of Mechanical, Automotive and Materials Engineering University of Windsor, 401 Sunset Avenue, Windsor, Ontario, Canada N9B 3P4 (Canada); Mohrbacher, Hardy, E-mail: hm@niobelcon.net [NiobelCon bvba, Swaenebeecklaan, 2970 Schilde (Belgium); Kang, Ming, E-mail: kangming@dfcv.com.cn [Dongfeng Commercial Vehicle Co., Ltd., Wuhan 430056 (China); Zhang, Wei, E-mail: zhangwei3@citic.com [CITIC Metal Co., Ltd., Beijing 100004 (China); Guo, Aimin, E-mail: guoam@citic.com [CITIC Metal Co., Ltd., Beijing 100004 (China); Zhai, Qijie, E-mail: qjzhai@shu.edu.cn [State Key Laboratory of Advanced Special Steel & Shanghai Key Laboratory of Advanced Ferrometallurgy & School of Materials Science and Engineering, Shanghai University, Shanghai 200072 (China)

    2017-03-14

    The effects of niobium addition up to 0.11 wt% on the microstructure and tensile properties of as-cast ductile iron (ACDI) were investigated. Metallographic analyses by both optical microscopy (OM) and scanning electron microscopy (SEM) indicated that niobium (Nb) promoted the formation of pearlite, reduced pearlite lamellar spacing and decreased the extent of graphitization taking place in the Nb-alloyed ACDI. The nodularity and nodule counts of graphite changed insignificantly when the Nb content was less than 0.08 wt% in the ACDI. The analysis of precipitates by transmission electron microscopy (TEM) revealed that nano and micro sized (Nb, Ti)C carbides acted as nucleation site for graphites, and promoted the formation of large graphite nodules with low roundnesses as Nb content rose above 0.08 wt%. The results of tensile testing showed that the yield strength, ultimate tensile strength and elongation of the ACDI with 0.08 wt% Nb increased by 12.1%, 11.2% and 14.3% over those of the Nb-free ACDI, respectively. The optimum values of the yield strength, tensile strength and elongation of the Nb-alloyed ACDI were found to be 418 MPa, 746.0 MPa and 8.0%, respectively, at the Nb content of 0.08 wt%. The high strain hardening rates of the Nb-containing ACDIs implied that they were capable of spontaneously strengthening itself increasingly to a large extent, in response to a slight plastic deformation after yielding.

  5. Casting and stress-strain simulations of a cast ductile iron component using microstructure based mechanical behavior

    International Nuclear Information System (INIS)

    Olofsson, Jakob; Svensson, Ingvar L

    2012-01-01

    The industrial demand for increased component performance with concurrent reductions in component weight, development times and verifications using physical prototypes drives the need to use the full potential of casting and Finite Element Method (FEM) simulations to correctly predict the mechanical behavior of cast components in service. The mechanical behavior of the component is determined by the casting process, and factors as component geometry and casting process parameters are known to affect solidification and microstructure formation throughout the component and cause local variations in mechanical behavior as well as residual stresses. Though residual stresses are known to be an important factor in the mechanical behavior of the component, the importance of local mechanical behavior is not well established and the material is typically considered homogeneous throughout the component. This paper deals with the influence of solidification and solid state transformation on microstructure formation and the effect of local microstructure variations on the mechanical behavior of the cast component in service. The current work aims to investigate the coupling between simulation of solidification, microstructure and local variations in mechanical behavior and stress-strain simulation. This is done by performing several simulations of a ductile iron component using a recently developed simulation strategy, a closed chain of simulations for cast components, able to predict and describe the local variations in not only elastic but also plastic behavior throughout the component by using microstructural parameters determined by simulations of microstructural evolution in the component during the casting process. In addition the residual stresses are considered. The results show that the FEM simulation results are significantly affected by including microstructure based mechanical behavior. When the applied load is low and the component is subjected to stress levels

  6. Prediction of non-brittle fracture in the welded joint of C-Mn steel in the brittle-ductile transition domain; Prediction de la non-rupture fragile dans un joint soude en acier C-Mn dans le domaine de la transition fragile/ductile

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen, Thai Ha

    2009-11-15

    This work concerns the nuclear safety, specifically the secondary circuit integrity of pressurized water reactors (PWR). The problem is that of the fracture of a thin tubular structure in ferritic steel with many welded joints. The ferritic steel and weld present a brittle/ductile tenacity transition. Moreover, the welds present geometry propitious to the appearance of fatigue cracks, due to vibrations and expansions. These cracks may cause the complete fracture of the structure. The objectives of this work are to establish a criterion of non-fracture by cleavage of thin welded structures in ferritic steel, applicable to actual structures. Therefore, the present study focuses on the fracture behaviour of welded thin structures in brittle/ductile transition. It aims at developing the threshold stress model initially proposed by Chapuliot, to predict the non-brittle-fracture of this welded structure. The model is identified for the welded joint in C-Mn steel for nuclear construction, specifically in the upper part of the transition. A threshold stress, below which the cleavage cannot take place, is identified using tensile tests at low temperature on axis-symmetrical notched specimens taken in welded joint. This threshold stress is used to define the threshold volume where the maximum principal stress exceeds the threshold stress during the test. The analysis by SEM of specimen fracture surfaces shows that the gross solidification molten zone in the weld is the most likely to cleave. The relation between the brittle fracture probability and the threshold volume in the gross solidification molten zone is established via a sensitivity function, using multi-materials simulations. The model thus identified is tested for the prediction of non-brittle-fracture of SENT specimens taken in the welded joint and tested in tension. The results obtained are encouraging with regards to the transferability of the model to the actual structure. (author)

  7. A study on the corrosion and erosion behavior of electroless nickel and TiAlN/ZrN duplex coatings on ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Lin, Chung-Kwei [School of Dental Technology, Taipei Medical University, Taipei 110, Taiwan (China); Hsu, Cheng-Hsun, E-mail: chhsu@ttu.edu.tw [Department of Materials Engineering, Tatung University, Taipei 104, Taiwan (China); College of Oral Medicine, Taipei Medical University, Taipei 110, Taiwan (China); Cheng, Yin-Hwa [Department of Materials Engineering, Tatung University, Taipei 104, Taiwan (China); Ou, Keng-Liang [College of Oral Medicine, Taipei Medical University, Taipei 110, Taiwan (China); Department of Mechanical Engineering, National Central University, Taoyuan 320, Taiwan (China); Lee, Sheng-Long [Research Center for Biomedical Devices and Prototyping Production, Taipei Medical University, Taipei 110, Taiwan (China)

    2015-01-01

    Highlights: • Electroless nickel was used as an interlayer for TiAlZrN-coated ductile iron. • The duplex coatings evidently improved corrosion resistance of ductile iron. • The duplex coated ductile iron showed a good erosion resistance. - Abstract: This study utilized electroless nickel (EN) and cathodic arc evaporation (CAE) technologies to deposit protective coatings onto ductile iron. Polarization corrosion tests were performed in 3.5 wt.% sodium chloride, and also erosion tests were carried out by using Al{sub 2}O{sub 3} particles (∼177 μm in size and Mohr 7 scale) of about 5 g. Surface morphologies of the corroded and eroded specimens were observed separately. To further understand the coating effects on both the corrosive and erosive behavior of ductile iron, coating structure, morphology, and adhesion were analyzed using X-ray diffractormeter, scanning electron microscopy, and Rockwell-C indenter, respectively. The results showed that the EN exhibited an amorphous structure while the CAE-TiAlN/ZrN coating was a multilayered nanocrystalline. When the TiAlN/ZrN coated specimen with EN interlayer could effectively increase the adhesion strength between the CAE coating and substrate. Consequently, the combination of TiAlN/ZrN and EN delivered a better performance than did the monolithic EN or TiAlN/ZrN for both corrosion and erosion protection.

  8. A study on the corrosion and erosion behavior of electroless nickel and TiAlN/ZrN duplex coatings on ductile iron

    International Nuclear Information System (INIS)

    Lin, Chung-Kwei; Hsu, Cheng-Hsun; Cheng, Yin-Hwa; Ou, Keng-Liang; Lee, Sheng-Long

    2015-01-01

    Highlights: • Electroless nickel was used as an interlayer for TiAlZrN-coated ductile iron. • The duplex coatings evidently improved corrosion resistance of ductile iron. • The duplex coated ductile iron showed a good erosion resistance. - Abstract: This study utilized electroless nickel (EN) and cathodic arc evaporation (CAE) technologies to deposit protective coatings onto ductile iron. Polarization corrosion tests were performed in 3.5 wt.% sodium chloride, and also erosion tests were carried out by using Al 2 O 3 particles (∼177 μm in size and Mohr 7 scale) of about 5 g. Surface morphologies of the corroded and eroded specimens were observed separately. To further understand the coating effects on both the corrosive and erosive behavior of ductile iron, coating structure, morphology, and adhesion were analyzed using X-ray diffractormeter, scanning electron microscopy, and Rockwell-C indenter, respectively. The results showed that the EN exhibited an amorphous structure while the CAE-TiAlN/ZrN coating was a multilayered nanocrystalline. When the TiAlN/ZrN coated specimen with EN interlayer could effectively increase the adhesion strength between the CAE coating and substrate. Consequently, the combination of TiAlN/ZrN and EN delivered a better performance than did the monolithic EN or TiAlN/ZrN for both corrosion and erosion protection

  9. Cyclic Strain Resistance, Stress Response, Fatigue Life, and Fracture Behavior of High Strength Low Alloy Steel 300 M

    Science.gov (United States)

    Manigandan, K.; Srivatsan, T. S.; Tammana, Deepthi; Poorgangi, Behrang; Vasudevan, Vijay K.

    2014-05-01

    The focus of this technical manuscript is a record of the specific role of microstructure and test specimen orientation on cyclic stress response, cyclic strain resistance, and cyclic stress versus strain response, deformation and fracture behavior of alloy steel 300 M. The cyclic strain amplitude-controlled fatigue properties of this ultra-high strength alloy steel revealed a linear trend for the variation of log elastic strain amplitude with log reversals-to-failure, and log plastic strain amplitude with log reversals-to-failure for both longitudinal and transverse orientations. Test specimens of the longitudinal orientation showed only a marginal improvement over the transverse orientation at equivalent values of plastic strain amplitude. Cyclic stress response revealed a combination of initial hardening for the first few cycles followed by gradual softening for a large portion of fatigue life before culminating in rapid softening prior to catastrophic failure by fracture. Fracture characteristics of test specimens of this alloy steel were different at both the macroscopic and fine microscopic levels over the entire range of cyclic strain amplitudes examined. Both macroscopic and fine microscopic observations revealed fracture to be a combination of both brittle and ductile mechanisms. The underlying mechanisms governing stress response, deformation characteristics, fatigue life, and final fracture behavior are presented and discussed in light of the competing and mutually interactive influences of test specimen orientation, intrinsic microstructural effects, deformation characteristics of the microstructural constituents, cyclic strain amplitude, and response stress.

  10. Investigation of the ductile fracture properties of Type 304 stainless steel plate, welds, and 4-inch pipe

    International Nuclear Information System (INIS)

    Vassilaros, M.G.; Hays, R.A.; Gudas, J.P.

    1985-01-01

    J-integral fracture toughness tests were performed on welded 304 stainless steel 2-inch plate and 4-inch diameter pipe. The 2-inch plate was welded using a hot-wire automatic gas tungsten arc process. The tests were performed at 550 0 F, 300 0 F and room temperature. The results of the J-integral tests indicate that the Jsub(Ic) of the base plate ranged from 4400 to 6100 in lbs/in 2 at 550 0 F. The Jsub(Ic) values for the tests performed at 300 0 F and room temperature were beyond the measurement capacity of the specimens and appear to indicate that Jsub(Ic) was greater than 8000 in lb/in 2 . The J-integral tests performed on the weld metal specimens indicate that the Jsub(Ic) values ranged from 930 to 2150 in lbs/in 2 at 550 0 F. The Jsub(Ic) values of the weld metal specimens tested at 300 0 F and room temperature were 2300 and 3000 in lbs/in 2 respectively. One HAZ specimen was tested at 550 0 F and found to have a Jsub(Ic) value of 2980 in lbs/in 2 which indicates that the HAZ is an average of the base metal and weld metal toughness. These test results indicate that there is a significant reduction in the initiation fracture toughness as a result of welding. The second phase of this task dealt with the fracture toughness testing of 4-inch diameter 304 stainless steel pipes containing a gas tungsten arc weld. The pipes were tested at 550 0 F in four point bending. Three tests were performed, two with a through wall flaw growing circumferentially and the third pipe had a part through radial flaw in combination with the circumferential flaw. These tests were performed using unloading compliance and d.c. potential drop crack length estimate methods. The results of these tests indicate that the presence of a complex crack (radial and circumferential) reduces in the initiation toughness and the tearing modulus of the pipe material compared to a pipe with only a circumferentially growing crack. (orig.)

  11. Fracture Toughness and Fatigue Crack Growth Behavior of As-Cast High-Entropy Alloys

    Science.gov (United States)

    Seifi, Mohsen; Li, Dongyue; Yong, Zhang; Liaw, Peter K.; Lewandowski, John J.

    2015-08-01

    The fracture toughness and fatigue crack growth behavior of two as-vacuum arc cast high-entropy alloys (HEAs) (Al0.2CrFeNiTi0.2 and AlCrFeNi2Cu) were determined. A microstructure examination of both HEA alloys revealed a two-phase structure consisting of body-centered cubic (bcc) and face-centered cubic (fcc) phases. The notched and fatigue precracked toughness values were in the range of those reported in the literature for two-phase alloys but significantly less than recent reports on a single phase fcc-HEA that was deformation processed. Fatigue crack growth experiments revealed high fatigue thresholds that decreased significantly with an increase in load ratio, while Paris law slopes exhibited metallic-like behavior at low R with significant increases at high R. Fracture surface examinations revealed combinations of brittle and ductile/dimpled regions at overload, with some evidence of fatigue striations in the Paris law regime.

  12. Friction Stir Welding of Al-Cu Bilayer Sheet by Tapered Threaded Pin: Microstructure, Material Flow, and Fracture Behavior

    Science.gov (United States)

    Beygi, R.; Kazeminezhad, M.; Kokabi, A. H.; Loureiro, A.

    2015-06-01

    The fracture behavior and intermetallic formation are investigated after friction stir welding of Al-Cu bilayer sheets performed by tapered threaded pin. To do so, temperature, axial load, and torque measurements during welding, and also SEM and XRD analyses and tensile tests on the welds are carried out. These observations show that during welding from Cu side, higher axial load and temperature lead to formation of different kinds of Al-Cu intermetallics such as Al2Cu, AlCu, and Al4Cu9. Also, existence of Al(Cu)-Al2Cu eutectic structures, demonstrates liquation during welding. The presence of these intermetallics leads to highly brittle fracture and low strength of the joints. In samples welded from Al side, lower axial load and temperature are developed during welding and no intermetallic compound is observed which results in higher strength and ductility of the joints in comparison with those welded from Cu side.

  13. Effect of deep cryogenic treatment and tempering on microstructure and mechanical behaviors of a wear-resistant austempered alloyed bainitic ductile iron

    Directory of Open Access Journals (Sweden)

    Chen Liqing

    2015-01-01

    Full Text Available In this paper, the effect of deep cryogenic treatment in combination with conven- tional heat treatment process was investigated on microstructure and mechanical behaviors of alloyed bainitic ductile iron. Three processing schedules were employed to treat this alloyed ductile iron including direct tempering treatment, tempering.+deep cryogenic treatment and deep cryogenic treatment.+tempering treatments. The microstructure and mechanical behavior, especially the wear resistance, have been evaluated after treated by these three schedules. The results show that martensite microstructure can be obviously refined and the precipitation of dispersed carbides is promoted by deep cryogenic treatment at .−196 ∘C for 3 h after tempered at 450 ∘C for 2 h. In this case, the alloyed bainitic ductile iron possesses rather high hardness and wear-resistance than those processed by other two schedules. The main wear mechanism of the austempered alloyed ductile iron with deep cryogenic treatment and tempering is micro-cutting wear in association with plastic deformation wear.

  14. Fatigue and fracture behavior of low alloy ferritic forged steels

    International Nuclear Information System (INIS)

    Chaudhry, V.; Sharma, A.K.; Muktibodh, U.C.; Borwankar, Neeraj; Singh, D.K.; Srinivasan, K.N.; Kulkarni, R.G.

    2016-01-01

    Low alloy ferritic steels are widely used in nuclear industry for the construction of pressure vessels. Pressure vessel forged low alloy steels 20MnMoNi55 (modified) have been developed indigenously. Experiments have been carried out to study the Low Cycle Fatigue (LCF) and fracture behavior of these forged steels. Fully reversed strain controlled LCF testing at room temperature and at 350 °C has been carried out at a constant strain rate, and for different axial strain amplitude levels. LCF material behavior has been studied from cyclic stress-strain responses and the strain-life relationships. Fracture behavior of the steel has been studied based on tests carried out for crack growth rate and fracture toughness (J-R curve). Further, responses of fatigue crack growth rate tests have been compared with the rate evaluated from fatigue precracking carried out for fracture toughness (J-R) tests. Fractography of the samples have been carried out to reveal dominant damage mechanisms in crack propagation and fracture. The fatigue and fracture properties of indigenously developed low alloy steel 20MnMoNi55 (modified) steels are comparable with similar class of steels. (author)

  15. Theoretical effects of fully ductile versus fully brittle behaviors of bone tissue on the strength of the human proximal femur and vertebral body.

    Science.gov (United States)

    Nawathe, Shashank; Yang, Haisheng; Fields, Aaron J; Bouxsein, Mary L; Keaveny, Tony M

    2015-05-01

    The influence of the ductility of bone tissue on whole-bone strength represents a fundamental issue of multi-scale biomechanics. To gain insight, we performed a computational study of 16 human proximal femurs and 12 T9 vertebral bodies, comparing the whole-bone strength for the two hypothetical bounding cases of fully brittle versus fully ductile tissue-level failure behaviors, all other factors, including tissue-level elastic modulus and yield stress, held fixed. For each bone, a finite element model was generated (60-82 μm element size; up to 120 million elements) and was virtually loaded in habitual (stance for femur, compression for vertebra) and non-habitual (sideways fall, only for femur) loading modes. Using a geometrically and materially non-linear model, the tissue was assumed to be either fully brittle or fully ductile. We found that, under habitual loading, changing the tissue behavior from fully ductile to fully brittle reduced whole-bone strength by 38.3±2.4% (mean±SD) and 39.4±1.9% for the femur and vertebra, respectively (p=0.39 for site difference). These reductions were remarkably uniform across bones, but (for the femur) were greater for non-habitual (57.1±4.7%) than habitual loading (pductile cases. These theoretical results suggest that the whole-bone strength of the proximal femur and vertebra can vary substantially between fully brittle and fully ductile tissue-level behaviors, an effect that is relatively insensitive to bone morphology but greater for non-habitual loading. Copyright © 2015 Elsevier Ltd. All rights reserved.

  16. On the effect of x-ray irradiation on the deformation and fracture behavior of human cortical bone

    Energy Technology Data Exchange (ETDEWEB)

    Barth, Holly D.; Launey, Maximilien E.; McDowell, Alastair A.; Ager III, Joel W.; Ritchie, Robert O.

    2010-01-10

    In situ mechanical testing coupled with imaging using high-energy synchrotron x-ray diffraction or tomography imaging is gaining in popularity as a technique to investigate micrometer and even sub-micrometer deformation and fracture mechanisms in mineralized tissues, such as bone and teeth. However, the role of the irradiation in affecting the nature and properties of the tissue is not always taken into account. Accordingly, we examine here the effect of x-ray synchrotron-source irradiation on the mechanistic aspects of deformation and fracture in human cortical bone. Specifically, the strength, ductility and fracture resistance (both work-of-fracture and resistance-curve fracture toughness) of human femoral bone in the transverse (breaking) orientation were evaluated following exposures to 0.05, 70, 210 and 630 kGy irradiation. Our results show that the radiation typically used in tomography imaging can have a major and deleterious impact on the strength, post-yield behavior and fracture toughness of cortical bone, with the severity of the effect progressively increasing with higher doses of radiation. Plasticity was essentially suppressed after as little as 70 kGy of radiation; the fracture toughness was decreased by a factor of five after 210 kGy of radiation. Mechanistically, the irradiation was found to alter the salient toughening mechanisms, manifest by the progressive elimination of the bone's capacity for plastic deformation which restricts the intrinsic toughening from the formation 'plastic zones' around crack-like defects. Deep-ultraviolet Raman spectroscopy indicated that this behavior could be related to degradation in the collagen integrity.

  17. Measurement of Solute Diffusion Behavior in Fractured Waste Glass Media

    International Nuclear Information System (INIS)

    Saripalli, Kanaka P.; Lindberg, Michael J.; Meyer, Philip D.

    2008-01-01

    Determination of aqueous phase diffusion coefficients of solutes through fractured media is essential for understanding and modeling contaminants transport at many hazardous waste disposal sites. No methods for earlier measurements are available for the characterization of diffusion in fractured glass blocks. We report here the use of time-lag diffusion experimental method to assess the diffusion behavior of three different solutes (Cs, Sr and Pentafluoro Benzoic Acid or PFBA) in fractured, immobilized low activity waste (ILAW) glass forms. A fractured media time-lag diffusion experimental apparatus that allows the measurement of diffusion coefficients has been designed and built for this purpose. Use of time-lag diffusion method, a considerably easier experimental method than the other available methods, was not previously demonstrated for measuring diffusion in any fractured media. Hydraulic conductivity, porosity and diffusion coefficients of a solute were experimentally measured in fractured glass blocks using this method for the first time. Results agree with the range of properties reported for similar rock media earlier, indicating that the time-lag experimental method can effectively characterize the diffusion coefficients of fractured ILAW glass media

  18. Tensile Fracture Behavior of Progressively-Drawn Pearlitic Steels

    Directory of Open Access Journals (Sweden)

    Jesús Toribio

    2016-05-01

    Full Text Available In this paper a study is presented of the tensile fracture behavior of progressively-drawn pearlitic steels obtained from five different cold-drawing chains, including each drawing step from the initial hot-rolled bar (not cold-drawn at all to the final commercial product (pre-stressing steel wire. To this end, samples of the different wires were tested up to fracture by means of standard tension tests, and later, all of the fracture surfaces were analyzed by scanning electron microscopy (SEM. Micro-fracture maps (MFMs were assembled to characterize the different fractographic modes and to study their evolution with the level of cumulative plastic strain during cold drawing.

  19. Development of small punch tests for ductile-brittle transition temperature measurement of temper embrittled Ni-Cr steels

    International Nuclear Information System (INIS)

    Baik, J.M.; Kameda, J.; Buck, O.

    1983-01-01

    Small punch tests were developed to determine the ductile-brittle transition temperature of nickel-chromium (Ni-Cr) steels having various degrees of temper embrittlement and various microstructures. It was found that the small punch test clearly shows the ductile-brittle transition behavior of the temper-embrittled steels. The measured values were compared with those obtained from Charpy impact and uniaxial tensile tests. The effects of punch tip shape, a notch, and the strain rate on the ductile-brittle transition behavior were examined. It was found that the combined use of a notch, high strain rates, and a small punch tip strongly affects the ductile-brittle transition behavior. Considerable variations in the data were observed when the small punch tests were performed on coarse-grained steels. Several factors controlling embrittlement measurements of steels are discussed in terms of brittle fracture mechanisms

  20. Orientation dependent fracture behavior of nanotwinned copper

    Energy Technology Data Exchange (ETDEWEB)

    Kobler, Aaron, E-mail: aaron.kobler@kit.edu; Hahn, Horst, E-mail: ahodge@usc.edu, E-mail: horst.hahn@kit.edu, E-mail: christian.kuebel@kit.edu [Technische Universität Darmstadt (TUD), KIT-TUD Joint Research Laboratory Nanomaterials, 64287 Darmstadt (Germany); Karlsruhe Institute of Technology (KIT), Institute of Nanotechnology (INT), Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen (Germany); Hodge, Andrea M., E-mail: ahodge@usc.edu, E-mail: horst.hahn@kit.edu, E-mail: christian.kuebel@kit.edu [University of Southern California (USC), Department of Aerospace and Mechanical Engineering, Los Angeles, California 90089-1453 (United States); Kübel, Christian, E-mail: ahodge@usc.edu, E-mail: horst.hahn@kit.edu, E-mail: christian.kuebel@kit.edu [Karlsruhe Institute of Technology (KIT), Institute of Nanotechnology (INT), Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen (Germany); Karlsruhe Nano Micro Facility (KNMF), Karlsruhe Institute of Technology (KIT), Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen (Germany)

    2015-06-29

    Columnar grown nanotwinned Cu was tensile tested in-situ inside the TEM in combination with automated crystal orientation mapping scanning transmission electron microscopy to investigate the active deformation mechanisms present in this material. Two tensile directions were applied, one parallel to the twin boundaries and the other perpendicular to the twin boundaries. In case of tensile testing perpendicular to the twin boundaries, the material deformed by detwinning and the formation of new grains, whereas in the parallel case, no new grains were formed and the fracture happened along the twin boundaries and a boundary that has formed during the deformation.

  1. Orientation dependent fracture behavior of nanotwinned copper

    International Nuclear Information System (INIS)

    Kobler, Aaron; Hahn, Horst; Hodge, Andrea M.; Kübel, Christian

    2015-01-01

    Columnar grown nanotwinned Cu was tensile tested in-situ inside the TEM in combination with automated crystal orientation mapping scanning transmission electron microscopy to investigate the active deformation mechanisms present in this material. Two tensile directions were applied, one parallel to the twin boundaries and the other perpendicular to the twin boundaries. In case of tensile testing perpendicular to the twin boundaries, the material deformed by detwinning and the formation of new grains, whereas in the parallel case, no new grains were formed and the fracture happened along the twin boundaries and a boundary that has formed during the deformation

  2. Interpretation and significance of reverse chevron-shaped markings on fracture surfaces of API X100 pipeline steels

    International Nuclear Information System (INIS)

    Sowards, Jeffrey W.; McCowan, Chris N.; Drexler, Elizabeth S.

    2012-01-01

    Highlights: ► We investigated fractures of X100 steel linepine produced during fracture mechanics testing. ► Fractures exhibited a unique chevron pattern that points in the direction of crack propagation. ► A qualitative model is proposed to explain the fracture pattern formation. ► Findings indicate that careful interpretation of ductile material fractures is necessary. - Abstract: Fracture surfaces of X100 pipeline steels were examined with optical and electron microscopy after crack tip opening angle fracture testing. Some fracture surfaces exhibited chevron-shaped fracture patterns that are markedly different from classic chevron fracture. The chevron-shaped markings on the X100 fracture surfaces point in the direction of crack growth, rather than towards the location of fracture initiation, as observed in classic cases of chevron fracture. Existing models, predicting formation of chevron fracture patterns, do not explain the fracture behavior observed for X100 steel. A mechanism is proposed where reverse chevron-shaped patterns are developed due to the shape of the crack front itself. The chevron shape forms as a result of crack tunneling, and the overall pattern is developed on the fracture surface due to intermittent crack growth, resulting in alternating regions (bands) of fast fracture and slower, more ductile fracture. The contrast between these bands of alternating fracture defines the chevron. Care should be taken during interpretation of intermittent chevron markings on fractures of ductile materials, as they may point away from rather than towards the origin of fracture.

  3. Thermo-hydro-mechanical behavior of fractured rock mass

    International Nuclear Information System (INIS)

    Coste, F.

    1997-12-01

    The purpose of this research is to model Thermo-Hydro-Mechanical behavior of fractured rock mass regarding a nuclear waste re-depository. For this, a methodology of modeling was proposed and was applied to a real underground site (EDF site at Nouvelle Romanche). This methodology consists, in a first step, to determine hydraulic and mechanical REV. Beyond the greatest of these REV, development of a finite element code allows to model all the fractures in an explicit manner. The homogenized mechanical properties are determined in drained and undrained boundary conditions by simulating triaxial tests that represent rock mass subject to loading. These simulations allow to study the evolution of hydraulic and mechanical properties as a function of stress state. Drained and undrained boundary conditions enable to discuss the validity of assimilation of a fractured rock mass to a porous medium. The simulations lead to a better understanding of the behavior of the fractured rock masses and allow to show the dominant role of the shear behavior of the fractures on the hydraulic and mechanical homogenized properties. From a thermal point of view, as long as conduction is dominant, thermal properties of the rock mass are almost the same as those the intact rock. (author)

  4. Structure and Corrosion Behavior of Arc-Sprayed Zn-Al Coatings on Ductile Iron Substrate

    Science.gov (United States)

    Bonabi, Salar Fatoureh; Ashrafizadeh, Fakhreddin; Sanati, Alireza; Nahvi, Saied Mehran

    2018-02-01

    In this research, four coatings including pure zinc, pure aluminum, a double-layered coating of zinc and aluminum, and a coating produced by simultaneous deposition of zinc and aluminum were deposited on a cast iron substrate using electric arc-spraying technique. The coatings were characterized by XRD, SEM and EDS map and spot analyses. Adhesion strength of the coatings was evaluated by three-point bending tests, where double-layered coating indicated the lowest bending angle among the specimens, with detection of cracks at the coating-substrate interface. Coatings produced by simultaneous deposition of zinc and aluminum possessed a relatively uniform distribution of both metals. In order to evaluate the corrosion behavior of the coatings, cyclic polarization and salt spray tests were conducted. Accordingly, pure aluminum coating showed susceptibility to pitting corrosion and other coatings underwent uniform corrosion. For double-layered coating, SEM micrographs revealed zinc corrosion products as flaky particles in the pores formed by pitting on the surface, an indication of penetration of corrosion products from the lower layer (zinc) to the top layer (aluminum). All coatings experienced higher negative corrosion potentials than the iron substrate, indicative of their sacrificial behavior.

  5. Analysis of Flow Behavior for Acid Fracturing Wells in Fractured-Vuggy Carbonate Reservoirs

    Directory of Open Access Journals (Sweden)

    Mingxian Wang

    2018-01-01

    Full Text Available This study develops a mathematical model for transient flow analysis of acid fracturing wells in fractured-vuggy carbonate reservoirs. This model considers a composite system with the inner region containing finite number of artificial fractures and wormholes and the outer region showing a triple-porosity medium. Both analytical and numerical solutions are derived in this work, and the comparison between two solutions verifies the model accurately. Flow behavior is analyzed thoroughly by examining the standard log-log type curves. Flow in this composite system can be divided into six or eight main flow regimes comprehensively. Three or two characteristic V-shaped segments can be observed on pressure derivative curves. Each V-shaped segment corresponds to a specific flow regime. One or two of the V-shaped segments may be absent in particular cases. Effects of interregional diffusivity ratio and interregional conductivity ratio on transient responses are strong in the early-flow period. The shape and position of type curves are also influenced by interporosity coefficients, storativity ratios, and reservoir radius significantly. Finally, we show the differences between our model and the similar model with single fracture or without acid fracturing and further investigate the pseudo-skin factor caused by acid fracturing.

  6. Ductile Damage and Fatigue Behavior of Semi-Finished Tailored Blanks for Sheet-Bulk Metal Forming Processes

    Science.gov (United States)

    Besserer, Hans-Bernward; Hildenbrand, Philipp; Gerstein, Gregory; Rodman, Dmytro; Nürnberger, Florian; Merklein, Marion; Maier, Hans Jürgen

    2016-03-01

    To produce parts from sheet metal with thickened functional elements, bulk forming operations can be employed. For this new process class, the term sheet-bulk metal forming has been established recently. Since sheet-bulk metal forming processes such as orbital forming generates triaxial stress and strain states, ductile damage is induced in the form of voids in the microstructure. Typical parts will experience cyclic loads during service, and thus, the influence of ductile damage on the fatigue life of parts manufactured by orbital forming is of interest. Both the formation and growth of voids were characterized following this forming process and then compared to the as-received condition of the ferritic deep drawing steel DC04 chosen for this study. Subsequent to the forming operation, the specimens were fatigued and the evolution of ductile damage and the rearrangement of the dislocation networks occurring during cyclic loading were determined. It was shown, that despite an increased ductile damage due to the forming process, the induced strain hardening has a positive effect on the fatigue life of the material. However, by analyzing the fatigued specimens a development of the ductile damage by an increasing number of voids and a change in the void shape were detected.

  7. Tensile Properties and Fracture Behavior of a Powder-Thixoformed 2024Al/SiCp Composite at Elevated Temperatures

    Directory of Open Access Journals (Sweden)

    Pubo Li

    2017-10-01

    Full Text Available In the present work, the tensile properties and fracture behavior of a 2024Al composite reinforced with 10 vol % SiCp and fabricated via powder thixoforming (PT were studied at temperatures ranging from 25 °C to 300 °C with a strain rate of 0.05 s−1, as well as the PT 2024 alloy. The results indicated that the tensile strengths of both the PT materials were all decreased with increasing the temperature, but the decrease rate of the composite was smaller than that of the 2024 alloy, and the composite exhibited higher tensile strength than that of the 2024 alloy at all of the employed testing temperatures due to the strengthening role of SiCp. Increasing temperature was beneficial for enhancing the ductility of materials, and the maximum elongation was reached at 250 °C. The elongation decrease over 250 °C was attributed to the cavity formation due to the debonding of the SiCp/Al interface and the fracturing of the matrix between SiCp. The fracture of the composite at room temperature initiated from the fracture of SiCp and the debonding of the SiCp/Al interface, but that at high temperatures was dominated by void nucleation and growth in the matrix besides the interface debonding.

  8. High temperature tensile properties and fracture characteristics of bimodal 12Cr-ODS steel

    International Nuclear Information System (INIS)

    Chauhan, Ankur; Litvinov, Dimitri; Aktaa, Jarir

    2016-01-01

    This article describes the tensile properties and fracture characteristics of a 12Cr oxide dispersion strengthened (ODS) ferritic steel with unique elongated bimodal grain size distribution. The tensile tests were carried out at four different temperatures, ranging from room temperature to 700 °C, at a nominal strain rate of 10"−"3 s"−"1. At room temperature the material exhibits a high tensile strength of 1294 MPa and high yield strength of 1200 MPa. At 700 °C, the material still exhibits relatively high tensile strength of 300 MPa. The total elongation-to-failure exceeds 18% over the whole temperature range and has a maximum value of 29% at 600 °C. This superior ductility is attributed to the material's bimodal grain size distribution. In comparison to other commercial, as well as experimental, ODS steels, the material shows an excellent compromise between strength and ductility. The fracture surface studies reveal a change in fracture behavior from a mixed mode fracture at room temperature to fully ductile fracture at 600 °C. At 700 °C, the fracture path changes from intragranular to intergranular fracture, which is associated with a reduced ductility. - Highlights: • The steel has a unique elongated bimodal grain size distribution. • The steel shows an excellent compromise between strength and ductility. • Superior ductility in comparison to other commercial and experimental ODS steels. • Fracture behavior changes from mixed mode fracture at room temperature to fully ductile fracture at 600 °C. • Fracture path changes from intragranular to intergranular fracture at 700 °C.

  9. Ductile-phase toughening in V-V3Si in situ composites

    International Nuclear Information System (INIS)

    Henshall, G.; Strum, M.J.; Bewlay, B.P.; Sutliff, J.A.

    1997-01-01

    This article describes the room-temperature fracture behavior of ductile-phase-toughened V-V 3 Si in situ composites that were produced by arc melting (AM), cold-crucible induction melting (IM), and cold-crucible directional solidification (DS). Composites were produced containing a wide range of microstructures, interstitial impurity contents, and volume fractions of the ductile V-Si solid solution phase, denoted (V). The fracture toughness of these composites generally increases as the volume fraction of (V) increases, but is strongly influenced by the microstructure, the mechanical properties of the component phases, and the crystallographic orientation of the (V) phase with respect to the maximum principal stress direction. For eutectic composites that have a (V) volume fraction of about 50 pct, the fracture toughness increases with decreasing ''''effective'''' interstitial impurity concentration, [I] = [N] + 1.33 [O] + 9 [H]. As [I] decreases from 1,400 ppm (AM) to 400 ppm (IM), the fracture toughness of the eutectic composites increases from 10 to 20 MPa √m. Further, the fracture toughness of the DS eutectic composites is greater when the crack propagation direction is perpendicular, rather than parallel, to the composite growth direction. These results are discussed in light of conventional ductile-phase bridging theories, which alone cannot fully explain the fracture toughness of V-Si in situ composites

  10. On the Specific Role of Microstructure in Governing Cyclic Fatigue, Deformation, and Fracture Behavior of a High-Strength Alloy Steel

    Science.gov (United States)

    Manigandan, K.; Srivatsan, T. S.

    2015-06-01

    In this paper, the results of an experimental study that focused on evaluating the conjoint influence of microstructure and test specimen orientation on fully reversed strain-controlled fatigue behavior of the high alloy steel X2M are presented and discussed. The cyclic stress response of this high-strength alloy steel revealed initial hardening during the first few cycles followed by gradual softening for most of fatigue life. Cyclic strain resistance exhibited a linear trend for the variation of elastic strain amplitude with reversals to failure, and plastic strain amplitude with reversals to failure. Fracture morphology was the same at the macroscopic level over the entire range of cyclic strain amplitudes examined. However, at the fine microscopic level, the alloy steel revealed fracture to be essentially ductile with features reminiscent of predominantly "locally" ductile and isolated brittle mechanisms. The mechanisms governing stress response at the fine microscopic level, fatigue life, and final fracture behavior are presented and discussed in light of the mutually interactive influences of intrinsic microstructural effects, deformation characteristics of the microstructural constituents during fully reversed strain cycling, cyclic strain amplitude, and resultant response stress.

  11. Rock types and ductile structures on a rock domain basis, and fracture orientation and mineralogy on a deformation zone basis. Preliminary site description. Forsmark area - version 1.2

    Energy Technology Data Exchange (ETDEWEB)

    Stephens, Michael [Geological Survey of Sweden, Uppsala (Sweden); Forssberg, Ola [Golder Associates AB, Uppsala (Sweden)

    2006-09-15

    This report presents the results of the analysis of base geological data in order to establish the dominant rock type, the subordinate rock types and the orientation of ductile mineral fabrics within each rock domain included in the regional geological model, version 1.2. An assessment of the degree of homogeneity of each domain is also provided. The analytical work has utilised the presentation of data in the form of histograms and stereographic projections. Fisher means and K values or best-fit great circles and corresponding pole values have been calculated for the ductile structural data. These values have been used in the geometric modelling of rock domains in the regional model, version 1.2. Furthermore, all analytical results have been used in the assignment of properties to rock domains in this model. A second analytical component reported here addresses the orientation and mineralogy of fractures in the deterministic deformation zones that are included in the regional geological model, version 1.2. The analytical work has once again utilised the presentation of data in the form of histograms and stereographic projections. Fisher means and K values are presented for the orientation of fracture sets in the deterministic deformation zones that have been identified with the help of new borehole data. The frequencies of occurrence of different minerals along the fractures in these deformation zones as well as the orientation of fractures in the zones, along which different minerals occur, are also presented. The results of the analyses have been used in the establishment of a conceptual structural model for the Forsmark site and in the assignment of properties to deterministic deformation zones in model version 1.2.

  12. Fracture mechanics analysis of reactor pressure vessel under pressurized thermal shock - The effect of elastic-plastic behavior and stainless steel cladding -

    International Nuclear Information System (INIS)

    Joo, Jae Hwang; Kang, Ki Ju; Jhung, Myung Jo

    2002-01-01

    Performed here is an assessment study for deterministic fracture mechanics analysis of a pressurized thermal shock (PTS). The PTS event means an event or transient in pressurized water reactors (PWRs) causing severe overcooling (thermal shock) concurrent with or followed by significant pressure in the reactor vessel. The problems consisting of two transients and 10 cracks are solved and maximum stress intensity factors and maximum allowable nil-ductility reference temperatures are calculated. Their results are compared each other to address the general characteristics between transients, crack types and analysis methods. The effects of elastic-plastic material behavior and clad coating on the inner surface are explored

  13. Mechanical Properties and Fracture Behaviors of the As-Extruded Mg-5Al-3Ca Alloys Containing Yttrium at Elevated Temperature.

    Science.gov (United States)

    Son, Hyeon-Taek; Kim, Yong-Ho; Kim, Taek-Soo; Lee, Seong-Hee

    2016-02-01

    Effects of yttrium (Y) addition on mechanical properties and fracture behaviors of the as-extruded Mg-Al-Ca based alloys at elevated temperature were investigated by a tensile test. After hot extrusion, the average grain size was refined by Y addition and eutectic phases were broken down into fine particles. Y addition to Mg-5Al-3Ca based alloy resulted in the improvement of strength and ductility at elevated temperature due to fine grain and suppression of grain growth by formation of thermally stable Al2Y intermetallic compound.

  14. Effect of low fatigue on the ductile-brittle transition of molybdenum

    International Nuclear Information System (INIS)

    Furuya, K.; Nagata, N.; Watanabe, R.; Yoshida, H.

    1982-01-01

    An explicit ductile-brittle transition of molybdenum occurring in both tensile and low cycle fatigue tests was investigated. Tests were performed on several sorts of molybdenum and its alloy TZM, and effects of heat treatment, fabrication method and alloying on the transition behavior and fracture mode are described in detail. All the materials exhibited a brittle failure with degraded fatigue behavior at room temperature, while they became ductile as temperature increased up to 573 K. The tendency of fatigue results was qualitatively in accordance with that of reduction of area in tensile tests. Differences among the materials were minor on the ductile-brittle transition temperature (DBTT), but major on the fatigue life for the embrittled materials. (orig.)

  15. Ductile failure modeling

    DEFF Research Database (Denmark)

    Benzerga, Ahmed Amine; Leblond, Jean Baptiste; Needleman, Alan

    2016-01-01

    Ductile fracture of structural metals occurs mainly by the nucleation, growth and coalescence of voids. Here an overview of continuum models for this type of failure is given. The most widely used current framework is described and its limitations discussed. Much work has focused on extending void...... growth models to account for non-spherical initial void shapes and for shape changes during growth. This includes cases of very low stress triaxiality, where the voids can close up to micro-cracks during the failure process. The void growth models have also been extended to consider the effect of plastic...... anisotropy, or the influence of nonlocal effects that bring a material size scale into the models. Often the voids are not present in the material from the beginning, and realistic nucleation models are important. The final failure process by coalescence of neighboring voids is an issue that has been given...

  16. Brittle-to-Ductile Transition in Metallic Glass Nanowires.

    Science.gov (United States)

    Şopu, D; Foroughi, A; Stoica, M; Eckert, J

    2016-07-13

    When reducing the size of metallic glass samples down to the nanoscale regime, experimental studies on the plasticity under uniaxial tension show a wide range of failure modes ranging from brittle to ductile ones. Simulations on the deformation behavior of nanoscaled metallic glasses report an unusual extended strain softening and are not able to reproduce the brittle-like fracture deformation as found in experiments. Using large-scale molecular dynamics simulations we provide an atomistic understanding of the deformation mechanisms of metallic glass nanowires and differentiate the extrinsic size effects and aspect ratio contribution to plasticity. A model for predicting the critical nanowire aspect ratio for the ductile-to-brittle transition is developed. Furthermore, the structure of brittle nanowires can be tuned to a softer phase characterized by a defective short-range order and an excess free volume upon systematic structural rejuvenation, leading to enhanced tensile ductility. The presented results shed light on the fundamental deformation mechanisms of nanoscaled metallic glasses and demarcate ductile and catastrophic failure.

  17. Ductile-phase toughening and fatigue crack growth in Nb3Al base alloys

    International Nuclear Information System (INIS)

    Gnanamoorthy, R.; Hanada, S.

    1996-01-01

    Niobium aluminide (Nb 3 Al) base intermetallic compounds exhibit good high-temperature strength and creep properties and potential for applications above 1,200 C provided their inadequately low room-temperature ductility, fracture toughness and fatigue crack growth behavior are improved. Addition of tantalum to Nb 3 Al base materials improves the high-temperature strength significantly and seems to be a potential alloying element. In the present study, room temperature fracture toughness and fatigue crack growth behavior of tantalum alloyed Nb 3 Al base alloy prepared by ingot metallurgy are investigated

  18. Brittle versus ductile behaviour of nanotwinned copper: A molecular dynamics study

    International Nuclear Information System (INIS)

    Pei, Linqing; Lu, Cheng; Zhao, Xing; Zhang, Liang; Cheng, Kuiyu; Michal, Guillaume; Tieu, Kiet

    2015-01-01

    Nanotwinned copper (Cu) exhibits an unusual combination of ultra-high yield strength and high ductility. A brittle-to-ductile transition was previously experimentally observed in nanotwinned Cu despite Cu being an intrinsically ductile metal. However, the atomic mechanisms responsible for brittle fracture and ductile fracture in nanotwinned Cu are still not clear. In this study, molecular dynamics (MD) simulations at different temperatures have been performed to investigate the fracture behaviour of a nanotwinned Cu specimen with a single-edge-notched crack whose surface coincides with a twin boundary. Three temperature ranges are identified, indicative of distinct fracture regimes, under tensile straining perpendicular to the twin boundary. Below 1.1 K, the crack propagates in a brittle fashion. Between 2 K and 30 K a dynamic brittle-to-ductile transition is observed. Above 40 K the crack propagates in a ductile mode. A detailed analysis has been carried out to understand the atomic fracture mechanism in each fracture regime

  19. Fracture behavior of nuclear graphites under tensile impact loading

    International Nuclear Information System (INIS)

    Ugachi, Hirokazu; Ishiyama, Shintaro; Eto, Motokuni

    1994-01-01

    Impact tensile strength test was performed with two kinds of HTTR graphites, fine grained isotropic graphite, IG-11 and coarse grained near isotropic graphite, PGX and deformation and fracture behavior under the strain rate of over 100s -1 was measured and the following results were derived: (1) Tensile strength for IG-11 graphite does not depend on the strain rate less than 1 s -1 , but over 1 s -1 , tensile strength for IG-11 graphite increase larger than that measured under 1 s -1 . At the strain rate more than 100 s -1 , remarkable decrease of tensile strength for IG-11 graphite was found. Tensile strength of PGX graphite does not depend on the strain rate less than 1 s -1 , but beyond this value, the sharp tensile strength decrease occurs. (2) Under 100 s -1 , fracture strain for both graphites increase with increase of strain rate and over 100 s -1 , drastic increase of fracture strain for IG-11 graphite was found. (3) At the part of gage length, volume of specimen increase with increase of tensile loading level and strain rate. (4) Poisson's ratio for both graphites decrease with increase of tensile loading level and strain rate. (5) Remarkable change of stress-strain curve for both graphites under 100 s -1 was not found, but over 100 s -1 , the slope of these curve for IG-11 graphite decrease drastically. (author)

  20. Grain growth behavior and high-temperature high-strain-rate tensile ductility of iridium alloy DOP-26

    International Nuclear Information System (INIS)

    McKamey, C.G.; Gubbi, A.N.; Lin, Y.; Cohron, J.W.; Lee, E.H.; George, E.P.

    1998-04-01

    This report summarizes results of studies conducted to date under the Iridium Alloy Characterization and Development subtask of the Radioisotope Power System Materials Production and Technology Program to characterize the properties of the new-process iridium-based DOP-26 alloy used for the Cassini space mission. This alloy was developed at Oak Ridge National Laboratory (ORNL) in the early 1980's and is currently used by NASA for cladding and post-impact containment of the radioactive fuel in radioisotope thermoelectric generator (RTG) heat sources which provide electric power for interplanetary spacecraft. Included within this report are data generated on grain growth in vacuum or low-pressure oxygen environments; a comparison of grain growth in vacuum of the clad vent set cup material with sheet material; effect of grain size, test temperature, and oxygen exposure on high-temperature high-strain-rate tensile ductility; and grain growth in vacuum and high-temperature high-strain-rate tensile ductility of welded DOP-26. The data for the new-process material is compared to available old-process data

  1. Effect of Strain Rate on Hot Ductility Behavior of a High Nitrogen Cr-Mn Austenitic Steel

    Science.gov (United States)

    Wang, Zhenhua; Meng, Qing; Qu, Minggui; Zhou, Zean; Wang, Bo; Fu, Wantang

    2016-03-01

    18Mn18Cr0.6N steel specimens were tensile tested between 1173 K and 1473 K (900 °C and 1200 °C) at 9 strain rates ranging from 0.001 to 10 s-1. The tensile strained microstructures were analyzed through electron backscatter diffraction analysis. The strain rate was found to affect hot ductility by influencing the strain distribution, the extent of dynamic recrystallization and the resulting grain size, and dynamic recovery. The crack nucleation sites were primarily located at grain boundaries and were not influenced by the strain rate. At 1473 K (1200 °C), a higher strain rate was beneficial for grain refinement and preventing hot cracking; however, dynamic recovery appreciably occurred at 0.001 s-1 and induced transgranular crack propagation. At 1373 K (1100 °C), a high extent of dynamic recrystallization and fine new grains at medium strain rates led to good hot ductility. The strain gradient from the interior of the grain to the grain boundary increased with decreasing strain rate at 1173 K and 1273 K (900 °C and 1000 °C), which promoted hot cracking. Grain boundary sliding accompanied grain rotation and did not contribute to hot cracking.

  2. Fatigue crack growth and fracture behavior of bainitic rail steels.

    Science.gov (United States)

    2011-09-01

    "The microstructuremechanical properties relationships, fracture toughness, fatigue crack growth and fracture surface morphology of J6 bainitic, manganese, and pearlitic rail steels were studied. Microstructuremechanical properties correlation ...

  3. Observations on Mode I ductile tearing in sheet metals

    DEFF Research Database (Denmark)

    El-Naaman, Salim Abdallah; Nielsen, Kim Lau

    2013-01-01

    Cracked ductile sheet metals, subject to Mode I tearing, have been observed to display a variety of fracture surface morphologies depending on the material properties, and a range of studies on the fracture surface appearance have been published in the literature. Whereas classical fractures...

  4. Fracture Behavior in Nylon 6 Fibers. Ph.D. Thesis

    Science.gov (United States)

    Lloyd, B. A.

    1972-01-01

    Electron paramagnetic resonance (EPR) techniques are used to determine the number of free radicals produced during deformation leading to fracture of nylon 6 fibers. A reaction rate molecular model is proposed to explain some of the deformation and bond rupture behavior leading to fracture. High-strength polymer fibers are assumed to consist of a sandwich structure of disordered and ordered regions along the fiber axis. In the disordered or critical flaw regions, tie chains connecting the ordered or crystalline block regions are assumed to have a statistical distribution in length. These chains are, therefore, subjected to different stresses. The effective length distribution was determined by EPR. The probability of bond rupture was assumed to be controlled by reaction-rate theory with a stress-aided activation energy and behavior of various loadings determined by numerical techniques. The model is successfully correlated with experimental stress, strain, and bond rupture results for creep, constant rate loadings, cyclic stress, stress relaxation and step strain tests at room temperature.

  5. Research on the fracture behavior of PBX under static tension

    Directory of Open Access Journals (Sweden)

    Hu Guo

    2014-06-01

    Full Text Available The fracture behavior of polymer-bonded explosive (PBX seriously affects the safety and reliability of weapon system. The effects of interface debonding and initial meso-damage on the fracture behavior of PBX under quasi-static tension are studied using numerical method. A two-dimensional representative volume element (RVE is established based on Voronoi model in which the component contents could be regulated and the particles are randomly distributed. A nonlinear damage model of polymer matrix relative to matrix depth between particles is constructed. The results show that the simulated strain-stress relation is coincident with experiment data. It is found that interface debonding leads to the nucleation and propagation of meso-cracks, and a main crack approximately perpendicular to the loading direction is generated finally. The interface debonding tends to occur in the interface perpendicular to the loading direction. There seems to be a phenomenon that strain softening and hardening alternatively appear around peak stress of stress and strain curve. It is shown that the initial damages of intragranular and interfacial cracks both decrease the modulus and failure stress, and the main crack tends to propagate toward the initial meso-cracks.

  6. Effects of Sample and Indenter Configurations of Nanoindentation Experiment on the Mechanical Behavior and Properties of Ductile Materials

    Directory of Open Access Journals (Sweden)

    Seyed Saeid Rahimian Koloor

    2018-06-01

    Full Text Available The nanoindentation test is frequently used as an alternate method to obtain the mechanical properties of ductile materials. However, due to the lack of information about the effects of the sample and indenter physical configurations, the accuracy of the extracted material properties in nanoindentation tests requires further evaluation that has been considered in this study. In this respect, a demonstrator ductile material, aluminum 1100, was tested using the Triboscope nanoindenter system with the Berkovich indenter. A 3D finite element simulation of the nanoindentation test was developed and validated through exact prediction of the structural response with measured data. The validated model was then employed to examine the effects of various test configurations on the load–displacement response of the sample material. These parameters were the different indenter edge-tip radii, different indentation depths, different sample tilts, and different friction conditions between the indenter and the material surface. Within the range of the indenter edge-tip radii examined, the average elastic modulus and hardness were 78.34 ± 14.58 and 1.6 ± 0.24 GPa, respectively. The different indentation depths resulted in average values for the elastic modulus and hardness of 77.03 ± 6.54 and 1.58 ± 0.17 GPa, respectively. The uneven surface morphology, as described by the inclination of the local indentation plane, indicated an exponential increase in the extracted values of elastic modulus and hardness, ranging from 71.83 and 1.47 GPa (for the reference case, θ = 0° to 243.39 and 5.05 GPa at θ = 12°. The mechanical properties that were obtained through nanoindentation on the surface with 6° tilt or higher were outside the range for aluminum properties. The effect of friction on the resulting mechanical response and the properties of the material was negligible.

  7. Ductile damage evolution and strain path dependency

    NARCIS (Netherlands)

    Tasan, C.C.; Hoefnagels, J.P.M.; Peerlings, R.H.J.; Geers, M.G.D.; Horn, ten C.H.L.J.; Vegter, H.; Cueto, E.; Chinesta, F.

    2007-01-01

    Forming limit diagrams are commonly used in sheet metal industry to define the safe forming regions. These diagrams are built to define the necking strains of sheet metals. However, with the rise in the popularity of advance high strength steels, ductile fracture through damage evolution has also

  8. The effects of the local fracture stress and carbides on the cleavage fracture characteristics of Mn-Mo-Ni low alloy steels in the transition region

    International Nuclear Information System (INIS)

    Yang, Won Jon; Huh, Moo Young; Roh, Sung Joo; Lee, Bong Sang; Oh, Yong Jun; Hong, Jun Hwa

    2000-01-01

    In the ductile-brittle transition temperature region of SA508 C1.3 Mn-Mo-Ni low alloy steels, the relationship of the local fracture stress and carbides influencing the cleavage fracture behavior was investigated. Based on the ASTM E1921-97 standard method, the reference transition temperatures were determined by three point bending fracture toughness tests. A local fracture stress σ f * , was determined from a theoretical stress distribution in front of crack tip using the cleavage initiation distance measured in each fractured specimen surface. The local fracture stress values showed a strong relationship with toughness characteristics of the materials and those were larger in the materials of smaller carbide size. Quantitative analysis of carbides showed that carbides larger than a certain size are mainly responsible for the cleavage fracture in the ductile-brittle transition temperature region. (author)

  9. An investigation of the mechanical and hydrologic behavior of tuff fractures under saturated conditions

    International Nuclear Information System (INIS)

    Voss, C.F.; Shotwell, L.R.

    1990-04-01

    The mechanical and hydrologic behavior of natural fractures in a partially welded tuff rock were investigated. Tuff cores, each containing part of the same natural fracture oriented subparallel to the core axis, were subjected a range of stress and hydraulic gradients while simultaneously monitoring changes in the fracture aperture and volumetric flow rate. The fractures were tested in three configurations: intact, mated, and offset. Fracture deformation was nonlinear over the stress range tested with permanent deformation and hysteresis occurring with each loading cycle. The offset samples had larger permanent deformation and significantly reduced normal stiffness at lower stress levels. The cubic flow law appears to be valid for the relatively undisturbed tuff fractures at the scale tested. The cubic law did not explain the observed hydraulic behavior of the offset fractures. 6 refs., 10 figs., 2 tabs

  10. The effect of multiaxial stress state on creep behavior and fracture mechanism of P92 steel

    Energy Technology Data Exchange (ETDEWEB)

    Chang, Yuan; Xu, Hong, E-mail: xuhong@ncepu.edu.cn; Ni, Yongzhong; Lan, Xiang; Li, Hongyuan

    2015-06-11

    The creep experiments on plain and double U-typed notched specimens were conducted on P92 steel at 650 °C. The notch strengthening effect was found in the notched specimens. Fracture appearance observed by scanning electron microscopy revealed that dimpled fracture for relatively blunt notched specimen, and dimpled fracture doubled with intergranular brittle fracture for relatively sharp notched specimen, which meant that fracture mechanism of P92 steel altered due to the presence of the notch. Meanwhile, based on Norton–Bailey and Kachanov–Robotnov constitutive models, a modified model was proposed. Finite element simulations were carried out to investigate the effect of multiaxial stress state on the creep behavior, fracture mechanism and damage evolvement of P92 steel. The simulation results agreed well with the fracture behaviors observed experimentally.

  11. Phase transition and ductile behavior of IrxOs1-xN alloys from theoretical point of view

    Science.gov (United States)

    Sarwan, Madhu; Singh, Sadhna

    2018-05-01

    Present paper reports theoretical investigation of less explored nitrides of Iridium and Osmium using semi-empirical model with charge transfer effect (CTE). This work indicates the presence of structural phase transition in these nitrides from zinc-blend (B3) to rock-salt (B1) structure on application of pressure on them. Transitions occurred at 71 GPa and 86 GPa, with sudden drops in volume of 9.54% and 8.35% in IrN and OsN. The effect of pressure on elastic properties for B3-IrN and B3-OsN is investigated for the first time. On the basis of mechanical properties, it is observed that both compounds are ductile in nature. The present study is extended to investigate transition metal alloy IrxOs1-xN via Vegard's law. To widen the applicability of our model and to explore this alloy we report structural, elastic, mechanical and thermophysical properties. The effect of pressure on Debye temperature with different concentration (x = 0, 0.25, 0.5, 0.75, 1) have also been analyzed. The results are in general in good agreement with available theoretical results.

  12. Effect of Bi modification treatment on microstructure, tensile properties, and fracture behavior of cast Al-Mg2Si metal matrix composite

    Directory of Open Access Journals (Sweden)

    Wu Xiaofeng

    2013-01-01

    Full Text Available Bi has a good modification effect on the hypoeutectic Al-Si alloy, and the morphology of eutectic Si changes from coarse acicular to fine fibrous. Based on the similarity between Mg2Si and Si phases in crystalline structure and crystallization process, the present study investigated the effects of different concentrations of Bi on the microstructure, tensile properties, and fracture behavior of cast Al-15wt.%Mg2Si in-situ metal matrix composite. The results show that the addition of the proper amount of Bi has a significant modification effect on both primary and eutectic Mg2Si in the Al-15wt.%Mg2Si composite. With an increase in Bi content from 0 to 1wt.%, the morphology of the primary Mg2Si is changed from irregular or dendritic to polyhedral shape; and its average particle size is significantly decreased from 70 to 6 μm. Moreover, the morphology of the eutectic Mg2Si phase is altered from flake-like to very short fibrous or dot-like. When the Bi addition exceeds 4.0wt.%, the primary Mg2Si becomes coarse again. However, the eutectic Mg2Si still exhibits the modified morphology. Tensile tests reveal that the Bi addition can improve the tensile strength and ductility of the material. Compared with those of the unmodified composite, the ultimate tensile strength and percentage elongation after fracture with 1.0wt.% Bi increase 51.2% and 100%, respectively. At the same time, the Bi addition changes the fracture behavior from brittle to ductile.

  13. Effects of helium on ductile brittle transition behavior of reduced activation ferritic steels after high concentration he implantation at high temperature

    Energy Technology Data Exchange (ETDEWEB)

    Hasegawa, A.; Ejiri, M.; Nogami, S.; Ishiga, M.; Abe, K. [Tohoku Univ., Dept. of Quantum Science and Energy Engr, Sendai (Japan); Kasada, R.; Kimura, A. [Kyoto Univ., Institute of Advanced Energy (Japan); Jitsukawa, S. [Japan Atomic Energy Agency, Tokai-mura, Naga-gun, Ibaraki-ken (Japan)

    2007-07-01

    Full text of publication follows: Influence of Helium (He) on fracture behavior of reduced activation ferritic/martensitic steels including Oxide Dispersion Strengthening (ODS) steels and F82H were examined. To study the He effects on fracture behavior of these steels after He bubble formation conditions, higher concentration of He implantation at around 550 C were performed and examined the relationship between microstructure evolution and fracture behavior of the steels. The 1.5CVN mini size Charpy specimens were used to evaluate impact test behavior. Reduced activation ferritic ODS steels, 9Cr-ODS and 12Cr-ODS steels were examine. F82H was also examined as reference material. Helium implantation was performed by a cyclotron of Tohoku University with a beam of 50 MeV {alpha}-particles at temperature around 550 C. A tandem-type energy degrader system was used to implant He into the specimen from the irradiated surface to the range of 50 MeV {alpha}-particles, that was about 380 {mu}m in iron. Implanted He concentration were about 1000 appm. Charpy impact test was performed using a instrumented impact test apparatus in Oarai branch of IMR, Tohoku University. Analyses of absorbed energy change and fracture surface were carried out. Vickers hardness test was also carried out on He implanted area of the 1.5CVN specimen to estimate irradiation hardening. Microstructural observation was performed by TEM. In the case of F82H, DBTT increased by the 1000 appm He implantation condition was about 80 C and grain boundary fracture surface was only observed in the He implanted area of all the ruptured specimens in brittle manner. On the other hand, DBTT shift and fracture mode change of He implanted 9Cr-ODS steel was not observed after He implantation. Microstructural observation showed that He bubble formation on the lath boundaries and grain boundaries were significant in F82H, but the bubble segregation on grain boundary in ODS steel was not apparent. The bubble formation

  14. A small punch test technique for characterizing the elastic modulus and fracture behavior of PMMA bone cement used in total joint replacement.

    Science.gov (United States)

    Giddings, V L; Kurtz, S M; Jewett, C W; Foulds, J R; Edidin, A A

    2001-07-01

    Polymethylmethacrylate (PMMA) bone cement is used in total joint replacements to anchor implants to the underlying bone. Establishing and maintaining the integrity of bone cement is thus of critical importance to the long-term outcome of joint replacement surgery. The goal of the present study was to evaluate the suitability of a novel testing technique, the small punch or miniaturized disk bend test, to characterize the elastic modulus and fracture behavior of PMMA. We investigated the hypothesis that the crack initiation behavior of PMMA during the small punch test was sensitive to the test temperature. Miniature disk-shaped specimens, 0.5 mm thick and 6.4 mm in diameter, were prepared from PMMA and Simplex-P bone cement according to manufacturers' instructions. Testing was conducted at ambient and body temperatures, and the effect of test temperature on the elastic modulus and fracture behavior was statistically evaluated using analysis of variance. For both PMMA materials, the test temperature had a significant effect on elastic modulus and crack initiation behavior. At body temperature, the specimens exhibited "ductile" crack initiation, whereas at room temperature "brittle" crack initiation was observed. The small punch test was found to be a sensitive and repeatable test method for evaluating the mechanical behavior of PMMA. In light of the results of this study, future small punch testing should be conducted at body temperature.

  15. Microstructural effects on constitutive and fatigue fracture behavior of TinSilverCopper solder

    Science.gov (United States)

    Tucker, Jonathon P.

    -contaminated SnAgCu solder alloys ranging from the traditional time-hardening creep model to the viscoplastic Anand model are described. The second focus of the thesis is on fatigue damage accumulation in SnAgCu solder alloys. While, typical fatigue fracture models are empirical, recently a non-empirical model termed Maximum Entropy Fracture Model (MEFM) was proposed. MEFM is a thermodynamically consistent and information theory inspired damage accumulation theory for ductile solids. This model has been validated recently for Sn3.8Ag0.7Cu solder alloy, and uses a single damage accumulation parameter to relate the probability of fracture to accumulated entropic dissipation. Isothermal cycling fatigue tests on Sn3.0Ag0.5Cu and mixed SnPb/Sn3.0Ag0.5Cu solder alloys at varying strain rates and temperatures are conducted using a custom-built microscale mechanical tester capable of submicron displacement resolution. MEFM is applied here in conjunction with the Anand viscoplasticity model to predict the softening occurring over successive cycles as a result of damage accumulation. The damage accumulation parameters for Sn3.0Ag0.5Cu in different aged states are related to a microstructural parameter which quantitatively describes the state of coarsening. In addition, damage accumulation parameters for the three mixed solder alloys are reported. This approach allows for a non-empirical prediction of both constitutive and fracture behavior of packages of different geometries and different microstructural states under thermo-mechanical fatigue. Approaches to solder joint reliability predictions from materials science and mechanics perspectives differ dramatically. Materials science methods identify key failure mechanisms, but most models cannot predict failure. In contrast, mechanics approaches often provide estimates of joint lifetime, but fail to provide insight into microstructural influences. This work attempts to connect the two fields by relating constitutive behavior and fatigue

  16. Flexural fracture and fatigue behavior of steel-fiber-reinforced concrete structures

    International Nuclear Information System (INIS)

    Chang, D.I.

    1995-01-01

    Fracture and fatigue tests were performed in order to investigate the fracture and fatigue behavior of steel-fibre-reinforced concrete (SFRC) structures. 33 SFRC beams were used in the fracture and fatigue tests. The relationship between loading, strain and midspan deflection of the beams was observed under the three-point loading system.From the test results, the effects of the fiber content, fiber aspect ratio and notch-to-depth ratio on the concrete fracture and fatigue behavior were studied, and the fatigue strengths of SFRC beams were calculated. According to the regression technique, some empirical formulae for predicting the fatigue strength of SFRC beams were also suggested. (orig.)

  17. Fracture Behavior and Properties of Functionally Graded Fiber-Reinforced Concrete

    International Nuclear Information System (INIS)

    Roesler, Jeffery; Bordelon, Amanda; Gaedicke, Cristian; Park, Kyoungsoo; Paulino, Glaucio

    2008-01-01

    In concrete pavements, a single concrete mixture design is selected to resist mechanical loading without attempting to adversely affect the concrete pavement shrinkage, ride quality, or noise attenuation. An alternative approach is to design distinct layers within the concrete pavement surface which have specific functions thus achieving higher performance at a lower cost. The objective of this research was to address the structural benefits of functionally graded concrete materials (FGCM) for rigid pavements by testing and modeling the fracture behavior of different combinations of layered plain and synthetic fiber-reinforced concrete materials. Fracture parameters and the post-peak softening behavior were obtained for each FGCM beam configuration by the three point bending beam test. The peak loads and initial fracture energy between the plain, fiber-reinforced, and FGCM signified similar crack initiation. The total fracture energy indicated improvements in fracture behavior of FGCM relative to full-depth plain concrete. The fracture behavior of FGCM depended on the position of the fiber-reinforced layer relative to the starter notch. The fracture parameters of both fiber-reinforced and plain concrete were embedded into a finite element-based cohesive zone model. The model successfully captured the experimental behavior of the FGCMs and predicted the fracture behavior of proposed FGCM configurations and structures. This integrated approach (testing and modeling) demonstrates the viability of FGCM for designing layered concrete pavements system

  18. A Micromechanics-Based Elastoplastic Damage Model for Rocks with a Brittle-Ductile Transition in Mechanical Response

    Science.gov (United States)

    Hu, Kun; Zhu, Qi-zhi; Chen, Liang; Shao, Jian-fu; Liu, Jian

    2018-06-01

    As confining pressure increases, crystalline rocks of moderate porosity usually undergo a transition in failure mode from localized brittle fracture to diffused damage and ductile failure. This transition has been widely reported experimentally for several decades; however, satisfactory modeling is still lacking. The present paper aims at modeling the brittle-ductile transition process of rocks under conventional triaxial compression. Based on quantitative analyses of experimental results, it is found that there is a quite satisfactory linearity between the axial inelastic strain at failure and the confining pressure prescribed. A micromechanics-based frictional damage model is then formulated using an associated plastic flow rule and a strain energy release rate-based damage criterion. The analytical solution to the strong plasticity-damage coupling problem is provided and applied to simulate the nonlinear mechanical behaviors of Tennessee marble, Indiana limestone and Jinping marble, each presenting a brittle-ductile transition in stress-strain curves.

  19. Numerical modelling of Charpy-V notch test by local approach to fracture. Application to an A508 steel in the ductile-brittle transition range

    International Nuclear Information System (INIS)

    Tanguy, B.

    2001-07-01

    Ferritic steels present a transition of the rupture mode which goes progressively of a brittle rupture (cleavage) to a ductile rupture when the temperature increases. The following of the difference of the transition temperature of the PWR vessel steel by the establishment of toughness curves makes of the Charpy test an integrating part of the monitoring of the French PWR reactors. In spite of the advantages which are adapted to it in particular its cost, the Charpy test does not allow to obtain directly a variable which characterizes a crack propagation resistance as for instance the toughness used for qualifying the mechanical integrity of a structure. This work deals with the establishment of the through impact strength-toughness in the transition range of the vessel steel: 16MND5 from a non-empirical approach based on the local approach of the rupture. The brittle rupture is described by the Beremin model (1983), which allows to describe the dispersion inherent in this rupture mode. The description of the brittle fissure is carried out by the GTN model (1984) and by the Rousselier model (1986). This last model has been modified in order to obtain a realistic description of the brittle damage in the case of fast solicitations and of local heating. The method proposed to determine the parameters of the damage models depends only of tests on notched specimens and of the inclusion data of the material. The behaviour is described by an original formulation parametrized in temperature which allows to describe all the tests carried out in this study. Before using this methodology, an experimental study of the behaviour and of the rupture modes of the steel 16MND5 has been carried out. From the toughness tests carried out in quasi-static and dynamical conditions, it has been revealed that this steel does not present important unwedging of its toughness curve due to the velocity effect. In the transition range, local heating of about 150 C have been measured in the root

  20. Analyses of cavitation instabilities in ductile metals

    DEFF Research Database (Denmark)

    Tvergaard, Viggo

    2007-01-01

    Cavitation instabilities have been predicted for a single void in a ductile metal stressed under high triaxiality conditions. In experiments for a ceramic reinforced by metal particles a single dominant void has been observed on the fracture surface of some of the metal particles bridging a crack......, and also tests for a thin ductile metal layer bonding two ceramic blocks have indicated rapid void growth. Analyses for these material configurations are discussed here. When the void radius is very small, a nonlocal plasticity model is needed to account for observed size-effects, and recent analyses......, while the surrounding voids are represented by a porous ductile material model in terms of a field quantity that specifies the variation of the void volume fraction in the surrounding metal....

  1. Multifilamentary MgB2 wires fracture behavior during the drawing process

    International Nuclear Information System (INIS)

    Shan, D.; Yan, G.; Zhou, L.; Li, J.S.; Li, C.S.; Wang, Q.Y.; Xiong, X.M.; Jiao, G.F.

    2012-01-01

    The fracture behavior of 6 + 1 filamentary MgB 2 superconductive wires is presented here. The composite wires were fabricated by in situ Powder-in-Tube method using Nb as a barrier and copper as a stabilizer. The microstructure of the material has a great influence on its fracture behavior. The microstructural aspects of crack nucleation and propagation are discussed. It shows that there are complicated correlations between fracture behavior and the main influencing parameters, which contain specific drawing conditions (drawing velocity, reduction in area per pass), materials properties (strength, yield stress, microstructure) as well as the extent of bonding between the metal sheaths at their interface.

  2. Hot ductility of medium carbon steel with vanadium

    International Nuclear Information System (INIS)

    Lee, Chang-Hoon; Park, Jun-Young; Chung, JunHo; Park, Dae-Bum; Jang, Jin-Young; Huh, Sungyul; Ju Kim, Sung; Kang, Jun-Yun; Moon, Joonoh; Lee, Tae-Ho

    2016-01-01

    Hot ductility of medium carbon steel containing 0.52 wt% of carbon and 0.11 wt% of vanadium was investigated using a hot tensile test performed up to fracture. The hot ductility was evaluated by measuring the reduction of area of the fractured specimens, which were strained at a variety of test temperatures in a range of 600–1100 °C at a strain rate of 2×10"−"3/s. The hot ductility was excellent in a temperature range of 950–1100 °C, followed by a decrease of the hot ductility below 950 °C. The hot ductility continued to drop as the temperature was lowered to 600 °C. The loss of hot ductility in a temperature range of 800–950 °C, which is above the Ae_3 temperature, was due to V(C,N) precipitation at austenite grain boundaries. The further decline of hot ductility between 700 °C and 750 °C resulted from the transformation of ferrite films decorating austenite grain boundaries. The hot ductility continued to decrease at 650 °C or less, owing to ferrite films and the pearlite matrix, which is harder than ferrite. The pearlite was transformed from austenite due to relatively high carbon content.

  3. Influence of the static strain ageing on the ductile-to-brittle transition in C-Mn steel

    International Nuclear Information System (INIS)

    Marais, A.

    2012-01-01

    Ferritic steels for industrial structures have a brittle-ductile transition toughness and impact energy with temperature. Their resistance to the brittle fracture plays an essential role in the safety certification of industrial structures. Nowadays, the performance and the durability are key issues for major players such as EDF. In these approaches ductile-to-brittle transition toughness and impact energy, toughness is predicted from resilience. Several previous studies have shown that the probability of cleavage fracture can be adequately described in brittle plateau by a local approach to fracture. However, these studies assume that the material does not undergo strain aging, which is rarely relevant for low carbon steels and low calmed down. The work consisted firstly to characterize the behavior and secondly to propose a robust and explicit modeling of the observed phenomena. Characterization consisted of performing tensile tests between -150 C and 20 C for several strain rates. A model able to simulate the static aging is identified by implementing an appropriate and systematic strategy. Impact resistance test allows us to build the curve of ductile-to-brittle transition of the material for different conditions to understand and observe the influence of static strain aging on the failure. Finally, the modeling of the brittle fracture has been described for all experimental conditions tested using the model developed and identified in the previous section to predict the transition for different material conditions. (author)

  4. Characterisation of Ductile Prepregs

    Science.gov (United States)

    Pinto, F.; White, A.; Meo, M.

    2013-04-01

    This study is focused on the analysis of micro-perforated prepregs created from standard, off the shelf prepregs modified by a particular laser process to enhance ductility of prepregs for better formability and drapability. Fibres are shortened through the use of laser cutting in a predetermined pattern intended to maintain alignment, and therefore mechanical properties, yet increase ductility at the working temperature. The increase in ductility allows the product to be more effectively optimised for specific forming techniques. Tensile tests were conducted on several specimens in order to understand the ductility enhancement offered by this process with different micro-perforation patterns over standard prepregs. Furthermore, the effects of forming temperature was also analysed to assess the applicability of this material to hot draping techniques and other heated processes.

  5. A kinematic measurement for ductile and brittle failure of materials using digital image correlation

    Directory of Open Access Journals (Sweden)

    M.M. Reza Mousavi

    2016-12-01

    Full Text Available This paper addresses some material level test which is done on quasi-brittle and ductile materials in the laboratory. The displacement control experimental program is composed of mortar cylinders under uniaxial compression shows quasi-brittle behavior and seemingly round-section aluminum specimens under uniaxial tension represents ductile behavior. Digital Image Correlation gives full field measurement of deformation in both aluminum and mortar specimens. Likewise, calculating the relative displacement of two points located on top and bottom of virtual LVDT, which is virtually placed on the surface of the specimen, gives us the classical measure of strain. However, the deformation distribution is not uniform all over the domain of specimens mainly due to imperfect nature of experiments and measurement devices. Displacement jumps in the fracture zone of mortar specimens and strain localization in the necking area for the aluminum specimen, which are reflecting different deformation values and deformation gradients, is compared to the other regions. Since the results are inherently scattered, it is usually non-trivial to smear out the stress of material as a function of a single strain value. To overcome this uncertainty, statistical analysis could bring a meaningful way to closely look at scattered results. A large number of virtual LVDTs are placed on the surface of specimens in order to collect statistical parameters of deformation and strain. Values of mean strain, standard deviation and coeffcient of variations for each material are calculated and correlated with the failure type of the corresponding material (either brittle or ductile. The main limiters for standard deviation and coeffcient of variations for brittle and ductile failure, in pre-peak and post-peak behavior are established and presented in this paper. These limiters help us determine whether failure is brittle or ductile without determining of stress level in the material.

  6. Photoelastic study of the dynamic fracture behavior of Homalite 100

    International Nuclear Information System (INIS)

    Irwin, G.R.; Dally, J.W.; Kobayashi, T.; Etheridge, J.M.

    1975-09-01

    This report describes an experimental investigation of the dynamic behavior of cracks propagation in Homalite 100, a brittle thermosetting polymeric material. Dynamic photoelectric isochromatic fringe patterns associated with cracks propagating in center-pin-loaded, eccentric-pin-loaded and crack-line-loaded SEN specimens were recorded with a high speed multiple spark camera. Data was obtained from 11 tests over a range of crack velocities from arrest to the terminal velocity of 15,000 in/sec. The size and shape of the isochromatic loops was used to determine the instantaneous values of K by matching analytical and experimental results. The analytical results employed a Westergaard stress function of the form Z(z) = K/√ 2πz[1 + (z/a)] and a superimposed sigma/sub ox/ = αK/√ 2πa. Results were obtained by computer program (FRACTURE) for different values of α, β, K and a to give 8925 analytical fringe loops. Another computer program (SEARCH I) was used to find the best fit to each experimentally determined loop based on a comparison function. After a close fit was obtained, the instantaneous K was determined. Results show that K/sub a/ and K/sub IC/ are nearly the same and that a increases abruptly from 0 to about 10,000 in/sec for modest increases in K above 400 psi √in. Further increases in crack velocity require significant increases in K until terminal velocity is reached at K = 2000 psi√in. At this value of K the crack attempts to branch and produces a large number of small branches

  7. Fracture behavior of the ODS steels prepared by internal oxidation

    Czech Academy of Sciences Publication Activity Database

    Stratil, Luděk; Šiška, Filip; Hadraba, Hynek; Bártková, Denisa; Fintová, Stanislava; Puchý, V.

    2017-01-01

    Roč. 124, NOV (2017), s. 1108-1111 ISSN 0920-3796 R&D Projects: GA ČR GJ15-21292Y; GA ČR(CZ) GA14-25246S Institutional support: RVO:68081723 Keywords : ODS * Internal oxidation * Fracture toughness * J-R curve * Fracture analysis Subject RIV: JG - Metallurgy OBOR OECD: Materials engineering Impact factor: 1.319, year: 2016

  8. Energetic approach for ductile tearing

    International Nuclear Information System (INIS)

    Marie, St.

    1999-01-01

    This study focuses on ductile crack initiation and propagation. It aims to propose an approach for the engineer allowing the prediction of the evolution of cracks in large scale components, from parameters determined on laboratory specimens. A crack initiation criterion, defining a J i tenacity related to crack tip blunting proposed in the literature is validated in the study. This criterion is shown to be transferable from laboratory specimens to structures. The literature review shows that an approach based on the dissipated energy in the fracture process during propagation offers an economical and simple solution to simulate large crack growth. A numerical method is proposed to estimate this fracture energy. The existence of an energy parameter G fr is shown, by simulating the propagation by the simultaneous release of several elements and by the use of the Rice integral with an original integration path. This parameter represents the needed energy for a unit crack extension and appears to be intrinsic to the material. A global energy statement allows to relate this parameter to a variation of the plastic part of J integral. It offers a second numerical method to simulate the propagation just from stationary numerical calculations, as well as the elaboration of a simplified method. This approach, using two parameters J i and G fr , intrinsic to the material and experimentally measurable on specimens, is validated on many tests such as crack pipes subjected to four points bending and cracked rings in compression. For example, this approach allows to model up to 90 mm ductile tearing in a pipe with a circumferential through-wall crack in ferritic steel, or to anticipate the evolution of a semi-elliptical crack in an aged austenitic ferritic steel plate subjected to bending. (author)

  9. Mechanistic origin and prediction of enhanced ductility in magnesium alloys

    Science.gov (United States)

    Wu, Zhaoxuan; Ahmad, Rasool; Yin, Binglun; Sandlöbes, Stefanie; Curtin, W. A.

    2018-01-01

    Development of ductile magnesium alloys is key to their use in reducing the weight of vehicles and other applications. Wu et al. tackle this issue by determining the underlying mechanisms in unprocessed magnesium alloys. Dilute amounts of solutes enhanced certain ductility-improving mechanisms over ones that cause brittle fracture. From this, the authors developed a theory that may be helpful for screening the large number of potential magnesium alloy compositions.

  10. Failure mode and fracture behavior evaluation of pipes with local wall thinning subjected to bending load

    International Nuclear Information System (INIS)

    Ahn, Seok Hwan; Nam, Ki Woo; Kim, Seon Jin; Kim, Jin Hwan; Kim, Hyun Soo; Do, Jae Yoon

    2003-01-01

    Fracture behaviors of pipes with local wall thinning are very important for the integrity of nuclear power plant. In pipes of energy plants, sometimes, the local wall thinning may result from severe Erosion-Corrosion (E/C) damage. However, the effects of local wall thinning on strength and fracture behaviors of piping system were not well studied. In this paper, the monotonic bending tests were performed of full-scale carbon steel pipes with local wall thinning. A monotonic bending load was applied to straight pipe specimens by four-point loading at ambient temperature without internal pressure. From the tests, fracture behaviors and fracture strength of locally thinned pipe were manifested systematically. The observed failure modes were divided into four types; ovalization, crack initiation/growth after ovalization, local buckling and crack initiating/growth after local buckling. Also, the strength and the allowable limit of piping system with local wall thinning were evaluated

  11. FATIGUE CRACK PROPAGATION THROUGH AUSTEMPERED DUCTILE IRON MICROSTRUCTURE

    Directory of Open Access Journals (Sweden)

    Lukáš Bubenko

    2010-10-01

    Full Text Available Austempered ductile iron (ADI has a wide range of application, particularly for castings used in automotive and earth moving machinery industries. These components are usually subjected to variable dynamic loading that may promote initiation and propagation of fatigue cracks up to final fracture. Thus, it is important to determine the fatigue crack propagation behavior of ADI. Since fatigue crack growth rate (da/dN vs. stress intensity factor K data describe fatigue crack propagation resistance and fatigue durability of structural materials, da/dN vs. Ka curves of ADI 1050 are reported here. The threshold amplitude of stress intensity factor Kath is also determined. Finally, the influence of stress intensity factor amplitude to the character of fatigue crack propagation through the ADI microstructure is described.

  12. Fatigue and fracture behavior of coiled pipes; Comportamento a fratura e fadiga de tubos bobinados

    Energy Technology Data Exchange (ETDEWEB)

    Pope, Alexandre M.; Silva, Renato M.C. [PETROBRAS, Rio de Janeiro, RJ (Brazil); Frainer, Vitor J; Tarnowski, Gabriel A.; Strohaecker, Telmo R. [Rio Grande do Sul Univ., Porto Alegre, RS (Brazil)

    2005-07-01

    The possibility of applying coiled pipes in dynamic situations, such as risers, was investigated through full scale fatigue and fracture tests. A total of sixteen X-65 pipe specimens 41/2'' Od x 0.3'' x 13', containing a bias weld at the mid length, were fatigue tested in a resonance rig at 27 Hz. Six specimens were tested in the as fabricated condition while the ten others were previously subjected to five plastic deformation cycles, simulating reeling operations.. Tests were run until a crack propagated through thickness or 10{sup 7} cycles were achieved. Two cracked specimens were fracture tested in tension. All tests were carried out at room temperature. Test results showed that the fatigue lives were above the Bs-7608 mean class 'B' curves independently whether the specimen were plastically deformed or not. Post fatigue inspection and fractographic examination revealed that fatigue cracks propagate mostly from pits or surface scratches rather than from the bias weld. The two full size tensile specimens failed by ductile fracture at 80% of the material measured strength. (author)

  13. Microstructural characterization, formation mechanism and fracture behavior of the needle δ phase in Fe–Ni–Cr type superalloys with high Nb content

    Energy Technology Data Exchange (ETDEWEB)

    Ning, Yongquan, E-mail: luckyning@nwpu.edu.cn [School of Materials Science & Engineering, Northwestern Polytechnical University, Xi' an 710072 (China); Huang, Shibo [Anshan Iron & Steel Group Corporation Bayuquan Subsidiary Company, Bayuquan 115007 (China); Fu, M.W. [Department of Mechanical Engineering, Hong Kong Polytechnic University, Hung Hom, Kowloon, Hong Kong (China); Dong, Jie [Inspection & Research Institute of Boiler & Pressure Vessel of Jiangxi Province, Nanchang 330029 (China)

    2015-11-15

    Microstructural characterization, formation mechanism and fracture behavior of the needle δ phase in Fe–Ni–Cr type superalloys with high Nb content (GH4169, equivalent to Inconel 718) have been quantitatively investigated in this research. The typical microstructures of δ phases with the stick, mixed and needle shapes obviously present in Inconel 718 after the isothermal upsetting at the temperature of 980–1060 °C with the initial strain rate of 10{sup −3}–10{sup −1} s{sup −1}. It is found that the shape of the δ phase has a great effect on the mechanical properties of the alloy, viz., the stick δ phase behaves good plasticity and the needle δ phase has good strength. In addition, the needle δ phase can be used to control the grain size as it can prevent grain growth. The combined effect of the localized necking and microvoid coalescence leads to the final ductile fracture of the GH4169 components with the needle δ phase. Both dislocation motion and atom diffusion are the root-cause for the needle δ phase to be firstly separated at grain boundary and then at sub-boundary. The formation mechanism of the needle δ phase is the new finding in this research. Furthermore, it is the primary mechanism for controlling the needle δ phase in Fe–Ni–Cr type superalloys with high Nb content. - Highlights: • Shape of the δ phase takes great effect on mechanical property. • Needle δ phase plays a great role to prevent grain growth. • Needle δ phase can enhance the fracture strength. • Microstructure mechanism of the needle δ phase has been investigated. • Fracture behavior of the needle δ phase has been studied.

  14. J/sub 1c/ fracture toughness transition behavior of HT-9

    International Nuclear Information System (INIS)

    Huang, F.H.

    1984-01-01

    Small compact tension specimens of two heats of HT-9 were tested at temperatures ranging from room temperature to -192 0 C. The ductile-brittle transition toughness of HT-9 was evaluated using the J-integral approach. There were two loading rates of 2.1 x 10 -5 m/s and 3.2 x 10 -2 m/s. The ductile-brittle transition temperatures of HT-9 (number 1 heat) tested at 2.1 x 10 -5 m/s and HT-9 (number 2 heat) tested at 3.2 x 10 -2 m/s were found to be -60 and -10 0 C, respectively. Results showed the fracture toughness of the former was not sensitive to loading rate and the lower shelf toughness decreased with temperature to a J/sub 1c/ value of 5 kJ/m 2 at -190 0 C. Furthermore, the values of J/sub 1c/ were valid since the thickness of the test specimens was well above the thickness criterion

  15. Modeling of the fracture behavior of spot welds using advanced micro-mechanical damage models

    International Nuclear Information System (INIS)

    Sommer, Silke

    2010-01-01

    This paper presents the modeling of deformation and fracture behavior of resistance spot welded joints in DP600 steel sheets. Spot welding is still the most commonly used joining technique in automotive engineering. In overloading situations like crash joints are often the weakest link in a structure. For those reasons, crash simulations need reliable and applicable tools to predict the load bearing capacity of spot welded components. Two series of component tests with different spot weld diameters have shown that the diameter of the weld nugget is the main influencing factor affecting fracture mode (interfacial or pull-out fracture), load bearing capacity and energy absorption. In order to find a correlation between nugget diameter, load bearing capacity and fracture mode, the spot welds are simulated with detailed finite element models containing base metal, heat affected zone and weld metal in lap-shear loading conditions. The change in fracture mode from interfacial to pull-out or peel-out fracture with growing nugget diameter under lap-shear loading was successfully modeled using the Gologanu-Leblond model in combination with the fracture criteria of Thomason and Embury. A small nugget diameter is identified to be the main cause for interfacial fracture. In good agreement with experimental observations, the calculated pull-out fracture initiates in the base metal at the boundary to the heat affected zone.

  16. Development of Nanostructured Austempered Ductile Cast Iron

    Science.gov (United States)

    Panneerselvam, Saranya

    Austempered Ductile Cast Iron is emerging as an important engineering materials in recent years because of its excellent combination of mechanical properties such as high strength with good ductility, good fatigue strength and fracture toughness together with excellent wear resistance. These combinations of properties are achieved by the microstructure consisting of acicular ferrite and high carbon austenite. Refining of the ausferritic microstructure will further enhance the mechanical properties of ADI and the presence of proeutectoid ferrite in the microstructure will considerably improve the ductility of the material. Thus, the focus of this investigation was to develop nanostructured austempered ductile cast iron (ADI) consisting of proeutectoid ferrite, bainitic ferrite and high carbon austenite and to determine its microstructure-property relationships. Compact tension and cylindrical tensile test samples were prepared as per ASTM standards, subjected to various heat treatments and the mechanical tests including the tensile tests, plane strain fracture toughness tests, hardness tests were performed as per ASTM standards. Microstructures were characterized by optical metallography, X-ray diffraction, SEM and TEM. Nanostructured ADI was achieved by a unique heat treatment consisting of austenitization at a high temperature and subsequent plastic deformation at the same austenitizing temperature followed by austempering. The investigation also examined the effect of cryogenic treatment, effect of intercritical austenitizing followed by single and two step austempering, effect of high temperature plastic deformation on the microstructure and mechanical properties of the low alloyed ductile cast iron. The mechanical and thermal stability of the austenite was also investigated. An analytical model has been developed to understand the crack growth process associated with the stress induced transformation of retained austenite to martensite.

  17. Effect of Si content on fatigue fracture behavior of hot-rolled high-silicon steels

    Science.gov (United States)

    Umezawa, Osamu; Kanda, Jyunichi; Yamazaki, Takao

    2017-05-01

    As the Si content was increased from 1.5 to 5 mass%, both the yield stress and ultimate tensile strength were increased, respectively. The work hardening rate was also increased as the increase of Si content. On the contrary, the elongation was decreased as the increase of Si content, and the fracture manner was shifted from ductile to brittle. The 107 cycles fatigue strength was higher as the increase of Si content. The small misorientation distribution as ladder-like was detected in the grains of 1.5 mass%Si steel. Around the grain boundary, the strain incompatibility was detected in the steels containing over 3 mass%Si. The lattice rotation was locally detected in the vicinity of grain boundaries.

  18. Fracture toughness behavior of irradiated stainless steel in PWR systems

    Energy Technology Data Exchange (ETDEWEB)

    Xu, H.; Fyfitch, S. [AREVA NP Inc., Lynchburg, Pennsylvania (United States); Tang, H.T. [Electric Power Research Inst., Palo Alto, California (United States)

    2007-07-01

    Data from available research programs were collected and evaluated by the Electric Power Research Institute (EPRI) Materials Reliability Program (MRP) to determine the relationship between fracture toughness and neutron fluence for conditions representative of pressurized water reactor (PWR) conditions. It is shown that the reduction of fracture toughness with increasing neutron dose in both boiling water reactors (BWRs) and PWRs is consistent with that observed in fast reactors. The lower bound fracture toughness observed for irradiated stainless steels in PWRs is 38 MPa{radical}m (34.6 ksi{radical}in) at neutron exposures greater than 6.7 X 10{sup 21} n/cm{sup 2} (E > 1.0 MeV) or approximately 10 dpa. For such levels of fracture toughness, it is recommended that linear-elastic fracture mechanics (LEFM) analyses be considered for design and operational analyses. The results from this study can be used by the nuclear industry to assess the effects of irradiation on stainless steels in PWR systems. (author)

  19. Computational simulation for creep fracture properties taking microscopic mechanism into account

    International Nuclear Information System (INIS)

    Tabuchi, Masaaki

    2003-01-01

    Relationship between creep crack growth rate and microscopic fracture mechanism i.e., wedge-type intergranular, transgranular and cavity-type intergranular crack growth, has been investigated. The growth rate of wedge-type and transgranular creep crack could be characterized by creep ductility. Creep damages formed ahead of the cavity-type crack tip accelerated the crack growth rate. Based on the experimental results, FEM code that simulates creep crack growth has been developed by taking the fracture mechanism into account. The effect of creep ductility and void formation ahead of the crack tip on creep crack growth behavior could be simulated. (author)

  20. Effect of Cu content on the microstructure evolution and fracture behavior of Al-Mg-Si-xCu (x  =  0, 1, 2 and 4 wt.%) alloys

    Science.gov (United States)

    Rahman, Tanzilur; Sakib Rahman, Saadman; Zurais Ibne Ashraf, Md; Ibn Muneer, Khalid; Rashed, H. M. Mamun Al

    2017-10-01

    Lightweighting automobiles can dramatically reduce their consumption of fossil fuels and the atmospheric CO2 concentration. Heat-treatable Al-Mg-Si has attracted a great deal of research interest due to their high strength-to-weight ratio, good formability, and resistance to corrosion. In the past, it has been reported that the mechanical properties of Al-Mg-Si can be ameliorated by the addition of Cu. However, determining the right amount of Cu content still remains a challenge. To address this the microstructure evolution, phase transformation, mechanical properties, and fracture behavior of Al-Mg-Si-xCu (x  =  0, 1, 2 and 4 wt.%) alloys were studied through optical and field emission scanning electron microscopy, energy-dispersive x-ray spectroscopy, differential scanning calorimetry, hardness measurements, and tensile tests. The obtained results indicate that the addition of Cu of up to 4 wt.% improved the hardness (17.5% increase) of the alloy, but reduced its ductility. Moreover, an alloy with 4 wt.% Cu fractured in a brittle manner while Al-Mg-Si showed ductile fracture mechanism. In addition, differential scanning calorimetry analysis revealed five exothermic peaks in all Cu containing alloys. Our results also showed that θʹ and Qʹ-type intermetallic phases formed owing to the addition of Cu, which affected the strength and ductility. Thus, Al-Mg-Si-xCu alloy with the right amount of Cu content serves as an excellent candidate for replacing more costly alloys for cost-effective lightweighting and other applications.

  1. Quasi-static analysis of elastic behavior for some systems having higher fracture densities.

    Energy Technology Data Exchange (ETDEWEB)

    Berryman, J.G.; Aydin, A.

    2009-10-15

    Elastic behavior of geomechanical systems with interacting (but not intersecting) fractures is treated using generalizations of the Backus and the Schoenberg-Muir methods for analyzing layered systems whose layers are intrinsically anisotropic due to locally aligned fractures. By permitting the axis of symmetry of the locally anisotropic compliance matrix for individual layers to differ from that of the layering direction, we derive analytical formulas for interacting fractured regions with arbitrary orientations to each other. This procedure provides a systematic tool for studying how contiguous, but not yet intersecting, fractured domains interact, and provides a direct (though approximate) means of predicting when and how such interactions lead to more dramatic weakening effects and ultimately to failure of these complicated systems. The method permits decomposition of the system elastic behavior into specific eigenmodes that can all be analyzed, and provides a better understanding about which of these specific modes are expected to be most important to the evolving failure process.

  2. Fracture behavior of C/SiC composites at elevated temperature

    Energy Technology Data Exchange (ETDEWEB)

    Yoon, Dong Hyun; Lee, Jeong Won; Kim, Jae Hoon; Shin, Ihn Cheol; Lim, Byung Joo [Chungnam National University, Daejeon (Korea, Republic of)

    2017-08-15

    The fracture behavior of carbon fiber-reinforced silicon carbide (C/SiC) composites used in rocket nozzles has been investigated under tension, compression, and fracture conditions at room temperature, 773 K and 1173 K. The C/SiC composites used in this study were manufactured by liquid silicon infiltration process at ~1723 K. All experiments were conducted using two types of specimens, considering fiber direction and oxidation condition. Experimental results show that temperature, fiber direction, and oxidation condition affect the behavior of C/SiC composites. Oxidation was found to be the main factor that changes the strength of C/SiC composites. By applying an anti-oxidation coating, the tensile and compressive strengths of the C/SiC composites increased with temperature. The fracture toughness of the C/SiC composites also increased with increase temperature. A fractography analysis of the fractured specimens was conducted using a scanning electron microscope.

  3. Fracture toughness of ordered intermetallic compounds exhibiting limited ductility and mechanical properties of ion-irradiated polycrystalline NiAl. Final report, July 1, 1986 - June 30, 1997

    International Nuclear Information System (INIS)

    Ardell, A.J.

    1997-09-01

    The focus of the research performed under the auspices of this grant changed several times during the lifetime of the project. The initial activity was an investigation of irradiation-induced amorphization of ordered intermetallic compounds, using energetic protons as the bombarding species. Two significant events stimulated a change of direction: (1) the proton accelerating facility that the authors had been using at the California State University at Los Angeles became unavailable late in 1988 because of a personnel matter involving the only individual capable of operating the machine; (2) they learned that disordering and amorphization of intermetallic compounds produced interesting effects on their mechanical properties. Loss of access t the local accelerator prompted a collaboration with Dr. Droa Pedraza of the Oak Ridge National Laboratory (ORNL), enabling access to the accelerator at ORNL. The influence of disordering and amorphization on mechanical properties ultimately stimulated the development of a miniaturized disk-bend testing (MDBT) facility, the intent of which was to provide semiquantitative and even quantitative measures of the mechanical behavior of ion-irradiated ordered intermetallic alloys. The second phase of the project involved the perfection and usage of the MDBT, and involved exploratory experiments on unirradiated materials like amorphous alloy ribbons and brittle grain boundaries in Ni 3 Al. This report is a brief summary of the research highlights of the project, organized according to the activity that was emphasized at the time

  4. In-situ Investigation of the Fracture Behaviors of 2195-T8 Aluminum-Lithium alloy

    Directory of Open Access Journals (Sweden)

    Wang Liang

    2016-01-01

    Full Text Available In this paper, the tensile crack initiation and propagation behavior of 2195-T8 Aluminum-Lithium alloy was studied by in situ scanning electron microscope observation at room temperature. It was found that cracks initiated at second phases which propagated along the grain boundaries only as T1 phases could retard crack growth inside grains. With further increase of strain, within the grain a large number of slip bands were produced, resulting in the deflection of the grains, which leaded to transgranular fracture at last. SEM examination show both intergranular and transgranular fracture surface morphology indicating that the 2195-T8 alloy revealed a mix mechanism for the fracture.

  5. Fatigue of Austempered Ductile Iron with Two Strength Grades in Very High Cycle Regime

    Science.gov (United States)

    Zhang, Jiwang; Li, Wei; Song, Qingpeng; Zhang, Ning; Lu, Liantao

    2016-03-01

    In this study, Austempered ductile irons (ADIs) with two different strength grades were produced and the fatigue properties were measured at 109 cycles. The results show that the S-N curves give a typical step-wise shape and there is no fatigue limit in the very high cycle fatigue regime. The two grades ADI have the similar fracture behaviors and fatigue failure can initiate from defects at specimen surface and subsurface zone. On the fracture surfaces of some specimens, the `granular-bright-facet' area with rich carbon distribution is observed in the vicinity of the defect. The microstructure affects the crack behaviors at the early propagation stage. The ADI with upper and lower bainite shows higher fatigue strength compared with the ADI with coarse upper bainite.

  6. Estudio experimental sobre el comportamiento del hierro austemperado nitrurado (adi a la fatiga de contacto. // Experimental study to contact fatigue behavior of nitrided-austempered ductile iron.

    Directory of Open Access Journals (Sweden)

    C. Figueroa

    2001-10-01

    Full Text Available En el presente trabajo se muestra un estudio sobre el hierro fundido austemperado nitrurado sometido a pruebas de fatiga decontacto. El mismo se austenitizó y austemperó a las temperaturas de 900 y 3800C respectivamente, seleccionándose enambos casos un tiempo de 2 horas. Después se le aplicó un proceso de nitruración gaseosa a 5700C durante 6 horas.Las experiencias fueron realizadas en una máquina para el ensayo de fatiga de contacto con discos. Las presionesHertzianas utilizadas fueron de 1.73, 1.78, 2.04, 2.41, 2.46 y 2.71 GPa.La composición de fases se determinó utilizando la difracción de rayos X, evidenciándose la presencia de los compuestos e(Fe2-3N y g¢ (Fe4N. Los defectos tales como: pittings spalls y grietas fueron observados por medio de la microscopíaelectrónica de barrido (SEM. Los resultados indicaron que la capa nitrurada entre 5 y 6 micras de espesor desaparece bajola acción de las presiones de contacto. Por otra parte se pudo detectar una disminución de la resistencia a la fatiga en el ADInitrurado cuando fueron utilizadas bajas presiones Hertzianas También se comprobó que los nódulos de grafito actúancomo barreras a la propagación de grietas.Palabras claves: Fatiga de contacto, Capa nitrurada, hierro dúctil austemperado, máquina de fatiga condiscos, rayos X._____________________________________________________________________AbstractThis paper presents a study on the behavior of nitrided austempered ductile iron (ADI under contact fatigue tests. ADI wasaustenitized at 9000C for 2 hours and austempered at 380oC for 2 hours. Later, the ADI was nitrided at 570oC for a periodof 6 hours.The contact fatigue tests were carried out using a disc test machine. Hertzian pressures of 1.73, 1.78, 2.04, 2.41, 2.46 and2.71 were used during the tests.The phase composition of nitride layer was determined using X-ray analysis, which detected the presence of the e and g¢phases. The pitting, spalls and cracks that appeared

  7. Mechanical properties and fracture behavior of single-layer phosphorene at finite temperatures

    International Nuclear Information System (INIS)

    Sha, Zhen-Dong; Pei, Qing-Xiang; Ding, Zhiwei; Zhang, Yong-Wei; Jiang, Jin-Wu

    2015-01-01

    Phosphorene, a new two-dimensional (2D) material beyond graphene, has attracted great attention in recent years due to its superior physical and electrical properties. However, compared to graphene and other 2D materials, phosphorene has a relatively low Young’s modulus and fracture strength, which may limit its applications due to possible structure failures. For the mechanical reliability of future phosphorene-based nanodevices, it is necessary to have a deep understanding of the mechanical properties and fracture behaviors of phosphorene. Previous studies on the mechanical properties of phosphorene were based on first principles calculations at 0 K. In this work, we employ molecular dynamics simulations to explore the mechanical properties and fracture behaviors of phosphorene at finite temperatures. It is found that temperature has a significant effect on the mechanical properties of phosphorene. The fracture strength and strain reduce by more than 65% when the temperature increases from 0 K to 450 K. Moreover, the fracture strength and strain in the zigzag direction is more sensitive to the temperature rise than that in the armchair direction. More interestingly, the failure crack propagates preferably along the groove in the puckered structure when uniaxial tension is applied in the armchair direction. In contrast, when the uniaxial tension is applied in the zigzag direction, multiple cracks are observed with rough fracture surfaces. Our present work provides useful information about the mechanical properties and failure behaviors of phosphorene at finite temperatures. (paper)

  8. The semi-brittle to ductile transition in peridotite on oceanic faults: mechanisms and P-T condition

    Science.gov (United States)

    Prigent, C.; Warren, J. M.; Kohli, A. H.; Teyssier, C. P.

    2017-12-01

    Experimental and geological-petrological studies suggest that the transition from brittle faulting to ductile flow of olivine, i.e. from seismic to aseismic behavior of mantle rocks (peridotites), occurs close to 600°C. However, recent seismological studies on oceanic transform faults (TFs) and ridges have documented earthquakes to temperatures (T) up to 700-800°C. In this study, we carried out a petrological, microstructural and geochemical analysis of natural samples of peridotites dredged at 3 different oceanic TFs of the Southwest Indian Ridge: Shaka, Prince Edward and Atlantis II. We selected samples displaying variable amounts of ductile deformation (from porphyroclastic tectonites to ultramylonites) prior to serpentinization in order to characterize their relatively high-T mechanical behavior. We find that the most deformed samples record cycles of ductile and brittle deformation. Peridotite ductile flow is characterized by drastic grain size reduction and the development of (ultra)mylonitic shear zones. In these zones, a switch in olivine deformation mechanism from dislocation creep to grain-size sensitive creep is associated with dissolution/precipitation processes. Brittle deformation of these samples is evidenced by the presence of (at least centimetric) transgranular and intragranular fractures that fragment coarser grained minerals. Both kinds of fractures are filled with the same phase assemblage as in the ultramylonitic bands: olivine + amphibole ± orthopyroxene ± Al-phase (plagioclase and/or spinel) ± sulfides. The presence of amphibole indicates that this semi-brittle deformation was assisted by hydrous fluids and its composition (e.g. high concentration of chlorine) suggests that the fluids have most likely a hydrothermal origin. We interpret these fractures to have formed under fluid-assisted conditions, recording paleo-seismic activity that alternated with periods of relatively slow interseismic ductile flow. The presence of Mg

  9. Intrinsic ductility and environmental embrittlement of binary Ni3Al

    International Nuclear Information System (INIS)

    George, E.P.; Liu, C.T.; Pope, D.P.

    1993-01-01

    Polycrystalline, B-free Ni 3 Al (23.4 at.% Al), produced by cold working and recrystallizing a single crystal, exhibits room temperature tensile ductilities of 3-5% in air and 13-16% in oxygen. These ductilities are considerably higher than anything previously reported, and demonstrate that the 'intrinsic' ductility of Ni 3 Al is much higher than previously thought. They also show that the moisture present in ordinary ambient air can severely embrittle Ni 3 Al (ductility decreasing from a high of 16% in oxygen to a low of 3% in air). Fracture is predominantly intergranular in both air and oxygen. This indicates that, while moisture can further embrittle the GBs in Ni 3 Al, they persist as weak links even in the absence of environmental embrittlement. However, they are not 'intrinsically brittle' as once thought, since they can withstand relatively large plastic deformations prior to fracture. Because B essentially eliminates environmental embrittlement in Ni 3 Al - and environmental embrittlement is a major cause of poor ductility in B-free Ni 3 Al - it is concluded that a significant portion of the so-called B effect must be related to suppression of moisture-induced environmental embrittlement. However, since B-doped Ni 3 Al fractures transgranularly, whereas B-free Ni 3 Al fractures predominantly intergranularly, B must have the added effect that it strengthens the GBs. A comparison with the earlier work on Zr-doped Ni 3 Al shows that Zr improves the ductility of Ni 3 Al, both in air and (and even more dramatically) in oxygen. While the exact mechanism of this ductility improvement is not clear at present, Zr appears to have more of an effect on (enhancing) GB strength than on (suppressing) environmental embrittlement

  10. Tensile Properties and Fracture Behavior of Aluminum Alloy Foam Fabricated from Die Castings without Using Blowing Agent by Friction Stir Processing Route.

    Science.gov (United States)

    Hangai, Yoshihiko; Kamada, Hiroto; Utsunomiya, Takao; Kitahara, Soichiro; Kuwazuru, Osamu; Yoshikawa, Nobuhiro

    2014-03-21

    Al foam has been used in a wide range of applications owing to its light weight, high energy absorption and high sound insulation. One of the promising processes for fabricating Al foam involves the use of a foamable precursor. In this study, ADC12 Al foams with porosities of 67%-78% were fabricated from Al alloy die castings without using a blowing agent by the friction stir processing route. The pore structure and tensile properties of the ADC12 foams were investigated and compared with those of commercially available ALPORAS. From X-ray computed tomography (X-ray CT) observations of the pore structure of ADC12 foams, it was found that they have smaller pores with a narrower distribution than those in ALPORAS. Tensile tests on the ADC12 foams indicated that as their porosity increased, the tensile strength and tensile strain decreased, with strong relation between the porosity, tensile strength, and tensile strain. ADC12 foams exhibited brittle fracture, whereas ALPORAS exhibited ductile fracture, which is due to the nature of the Al alloy used as the base material of the foams. By image-based finite element (FE) analysis using X-ray CT images corresponding to the tensile tests on ADC12 foams, it was shown that the fracture path of ADC12 foams observed in tensile tests and the regions of high stress obtained from FE analysis correspond to each other. Therefore, it is considered that the fracture behavior of ADC12 foams in relation to their pore structure distribution can be investigated by image-based FE analysis.

  11. Tensile Properties and Fracture Behavior of Aluminum Alloy Foam Fabricated from Die Castings without Using Blowing Agent by Friction Stir Processing Route

    Directory of Open Access Journals (Sweden)

    Yoshihiko Hangai

    2014-03-01

    Full Text Available Al foam has been used in a wide range of applications owing to its light weight, high energy absorption and high sound insulation. One of the promising processes for fabricating Al foam involves the use of a foamable precursor. In this study, ADC12 Al foams with porosities of 67%–78% were fabricated from Al alloy die castings without using a blowing agent by the friction stir processing route. The pore structure and tensile properties of the ADC12 foams were investigated and compared with those of commercially available ALPORAS. From X-ray computed tomography (X-ray CT observations of the pore structure of ADC12 foams, it was found that they have smaller pores with a narrower distribution than those in ALPORAS. Tensile tests on the ADC12 foams indicated that as their porosity increased, the tensile strength and tensile strain decreased, with strong relation between the porosity, tensile strength, and tensile strain. ADC12 foams exhibited brittle fracture, whereas ALPORAS exhibited ductile fracture, which is due to the nature of the Al alloy used as the base material of the foams. By image-based finite element (FE analysis using X-ray CT images corresponding to the tensile tests on ADC12 foams, it was shown that the fracture path of ADC12 foams observed in tensile tests and the regions of high stress obtained from FE analysis correspond to each other. Therefore, it is considered that the fracture behavior of ADC12 foams in relation to their pore structure distribution can be investigated by image-based FE analysis.

  12. Ductile transplutonium metal alloys

    Science.gov (United States)

    Conner, William V.

    1983-01-01

    Alloys of Ce with transplutonium metals such as Am, Cm, Bk and Cf have properties making them highly suitable as sources of the transplutonium element, e.g., for use in radiation detector technology or as radiation sources. The alloys are ductile, homogeneous, easy to prepare and have a fairly high density.

  13. Investigation of dynamic fracture behavior in functionally graded materials

    International Nuclear Information System (INIS)

    Yang, X B; Qin, Y P; Zhuang, Z; You, X C

    2008-01-01

    The fast running crack in functionally graded materials (FGMs) is investigated through numerical simulations under impact loading. Some fracture characterizations such as crack propagation and arrest are evaluated by the criterion of the crack tip opening angle. Based on the experimental results, the whole propagation process of the fast running crack is simulated by the finite element program. Thus, the dynamic fracture parameters can be obtained during the crack growing process. In this paper, the crack direction is assumed to be the graded direction of the materials, and the property gradation in FGMs is considered by varying the elastic modulus exponentially along the graded direction and keeping the mass density and Poisson's ratio constant. The influences of the non-homogeneity, the loading ratio and the crack propagation speed on the dynamic fracture response of FGMs are analyzed through the test and numerical analysis. Considering the potential application of FGMs in natural-gas transmission engineering, a functionally graded pipeline is designed to arrest the fast running crack for a short period in high pressure large diameter natural-gas pipelines

  14. Fracture behavior of short circumferentially surface-cracked pipe

    International Nuclear Information System (INIS)

    Krishnaswamy, P.; Scott, P.; Mohan, R.

    1995-11-01

    This topical report summarizes the work performed for the Nuclear Regulatory Comniission's (NRC) research program entitled ''Short Cracks in Piping and Piping Welds'' that specifically focuses on pipes with short, circumferential surface cracks. The following details are provided in this report: (i) material property deteminations, (ii) pipe fracture experiments, (iii) development, modification and validation of fracture analysis methods, and (iv) impact of this work on the ASME Section XI Flaw Evaluation Procedures. The material properties developed and used in the analysis of the experiments are included in this report and have been implemented into the NRC's PIFRAC database. Six full-scale pipe experiments were conducted during this program. The analyses methods reported here fall into three categories (i) limit-load approaches, (ii) design criteria, and (iii) elastic-plastic fracture methods. These methods were evaluated by comparing the analytical predictions with experimental data. The results, using 44 pipe experiments from this and other programs, showed that the SC.TNP1 and DPZP analyses were the most accurate in predicting maximum load. New Z-factors were developed using these methods. These are being considered for updating the ASME Section XI criteria

  15. On the notch ductility of a magnesium-rare earth alloy

    Energy Technology Data Exchange (ETDEWEB)

    Kondori, B., E-mail: bkondori.13034@tamu.edu [Department of Materials Science & Engineering, Texas A& M University, College Station, TX 77843 (United States); Benzerga, A.A. [Department of Materials Science & Engineering, Texas A& M University, College Station, TX 77843 (United States); Department of Aerospace Engineering, Texas A& M University, College Station, TX 77843 (United States)

    2015-10-28

    The room-temperature notch ductility of magnesium-rare earth alloy WE43 is investigated for two loading orientations. This material is endowed with quasi-isotropic plastic flow properties, higher strength and similar uniaxial ductility in comparison with other commercially available Mg alloys. The authors have recently shown that the notch ductility of a Mg–Al–Zn alloy is greater than its uniaxial ductility over a wide range of notch geometries. This paper investigates whether the same trends hold for WE43, discusses the orientation dependence of ductility and the propensity for intergranular fracture at high levels of hydrostatic tension. The latter mode of fracture is analyzed by means of detailed fractography in order to elucidate the role of grain-boundary particles and precipitates in the fracture process.

  16. Simultaneous enhancement of strength and ductility in cryogenically treated AISI D2 tool steel

    Energy Technology Data Exchange (ETDEWEB)

    Ghasemi-Nanesa, Hadi; Jahazi, Mohammad, E-mail: mohammad.jahazi@etsmtl.ca

    2014-03-01

    In this research, the effect of cryogenic treatment on microstructural evolution and mechanical properties enhancement of AISI D2 tool steel was investigated. Cryogenic treatment down to liquid nitrogen temperature (77 K) was added to the conventional heat treatment between hardening and tempering steps. Electron microscopy investigation showed higher volume fraction of fine carbides with average diameter below 1 μm indicating effective retardation in carbide coarsening process as a results of cryogenic treatment. A modification in types of carbides was also observed after cryogenic treatment. X-ray diffraction diagrams revealed transformation of retained austenite to martensite at cryogenic temperature. Weakening or removal of carbides peak in the X-ray diagram was considered as evidence of carbides different behavior at cryogenic temperature. Mechanical testing results indicated higher ultimate tensile strength, better ductility, and higher elastic modulus after cryogenic treatment. Analysis of stress–strain diagrams revealed different strain hardening behavior for cryogenically treated alloy when compared to the conventionally heat treated one. Fractography results confirmed strain hardening behavior and showed cleavage fracture for conventionally treated alloy but mixed cleavage–ductile fracture mode for cryogenically treated alloy. The improved mechanical properties after cryogenic treatment are interpreted in terms of the influence of higher volume fraction and uniform distribution of fine carbides in reducing the average active dislocations length and enhancement of the flow stress at any given plastic strain.

  17. Simultaneous enhancement of strength and ductility in cryogenically treated AISI D2 tool steel

    International Nuclear Information System (INIS)

    Ghasemi-Nanesa, Hadi; Jahazi, Mohammad

    2014-01-01

    In this research, the effect of cryogenic treatment on microstructural evolution and mechanical properties enhancement of AISI D2 tool steel was investigated. Cryogenic treatment down to liquid nitrogen temperature (77 K) was added to the conventional heat treatment between hardening and tempering steps. Electron microscopy investigation showed higher volume fraction of fine carbides with average diameter below 1 μm indicating effective retardation in carbide coarsening process as a results of cryogenic treatment. A modification in types of carbides was also observed after cryogenic treatment. X-ray diffraction diagrams revealed transformation of retained austenite to martensite at cryogenic temperature. Weakening or removal of carbides peak in the X-ray diagram was considered as evidence of carbides different behavior at cryogenic temperature. Mechanical testing results indicated higher ultimate tensile strength, better ductility, and higher elastic modulus after cryogenic treatment. Analysis of stress–strain diagrams revealed different strain hardening behavior for cryogenically treated alloy when compared to the conventionally heat treated one. Fractography results confirmed strain hardening behavior and showed cleavage fracture for conventionally treated alloy but mixed cleavage–ductile fracture mode for cryogenically treated alloy. The improved mechanical properties after cryogenic treatment are interpreted in terms of the influence of higher volume fraction and uniform distribution of fine carbides in reducing the average active dislocations length and enhancement of the flow stress at any given plastic strain

  18. Athermal brittle-to-ductile transition in amorphous solids.

    Science.gov (United States)

    Dauchot, Olivier; Karmakar, Smarajit; Procaccia, Itamar; Zylberg, Jacques

    2011-10-01

    Brittle materials exhibit sharp dynamical fractures when meeting Griffith's criterion, whereas ductile materials blunt a sharp crack by plastic responses. Upon continuous pulling, ductile materials exhibit a necking instability that is dominated by a plastic flow. Usually one discusses the brittle to ductile transition as a function of increasing temperature. We introduce an athermal brittle to ductile transition as a function of the cutoff length of the interparticle potential. On the basis of extensive numerical simulations of the response to pulling the material boundaries at a constant speed we offer an explanation of the onset of ductility via the increase in the density of plastic modes as a function of the potential cutoff length. Finally we can resolve an old riddle: In experiments brittle materials can be strained under grip boundary conditions and exhibit a dynamic crack when cut with a sufficiently long initial slot. Mysteriously, in molecular dynamics simulations it appeared that cracks refused to propagate dynamically under grip boundary conditions, and continuous pulling was necessary to achieve fracture. We argue that this mystery is removed when one understands the distinction between brittle and ductile athermal amorphous materials.

  19. A review of macroscopic ductile failure criteria.

    Energy Technology Data Exchange (ETDEWEB)

    Corona, Edmundo; Reedlunn, Benjamin

    2013-09-01

    The objective of this work was to describe several of the ductile failure criteria com- monly used to solve practical problems. The following failure models were considered: equivalent plastic strain, equivalent plastic strain in tension, maximum shear, Mohr- Coulomb, Wellman's tearing parameter, Johnson-Cook and BCJ MEM. The document presents the main characteristics of each failure model as well as sample failure predic- tions for simple proportional loading stress histories in three dimensions and in plane stress. Plasticity calculations prior to failure were conducted with a simple, linear hardening, J2 plasticity model. The resulting failure envelopes were plotted in prin- cipal stress space and plastic strain space, where the dependence on stress triaxiality and Lode angle are clearly visible. This information may help analysts select a ductile fracture model for a practical problem and help interpret analysis results.

  20. An investigation of the fatigue and fracture behavior of a Nb-12Al-44Ti-1.5Mo intermetallic alloy

    International Nuclear Information System (INIS)

    Soboyejo, W.O.; Dipasquale, J.; Ye, F.; Mercer, C.

    1999-01-01

    This article presents the results of a study of the fatigue and fracture behavior of a damage-tolerant Nb-12Al-44Ti-1.5Mo alloy. This partially ordered B2 + orthorhombic intermetallic alloy is shown to have attractive combinations of room-temperature ductility (11 to 14 pct), fracture toughness (60 to 92 MPa√m), and comparable fatigue crack growth resistance to IN718, Ti-6Al-4V, and pure Nb at room temperature. The studies show that tensile deformation in the Nb-12Al-44Ti-1.5Mo alloy involves localized plastic deformation (microplasticity via slip-band formation) which initiates at stress levels that are significantly below the uniaxial yield stress (∼9.6 pct of the 0.2 pct offset yield strength (YS)). The onset of bulk yielding is shown to correspond to the spread of microplasticity completely across the gage sections of the tensile specimen. Fatigue crack initiation is also postulated to occur by the accumulation of microplasticity (coarsening of slip bands). Subsequent fatigue crack growth then occurs by the unzipping of cracks along slip bands that form ahead of the dominant crack tip. The proposed mechanism of fatigue crack growth is analogous to the unzipping crack growth mechanism that was suggested originally by Neumann for crack growth in single-crystal copper. Slower near-threshold fatigue crack growth rates at 750 C are attributed to the shielding effects of oxide-induced crack closure. The fatigue and fracture behavior are also compared to those of pure Nb and emerging high-temperature niobium-based intermetallics

  1. Micromechanisms of ductile stable crack growth in nuclear pressure vessel steels

    Energy Technology Data Exchange (ETDEWEB)

    Belcher, W.P.A.; Druce, S.G.

    1981-10-01

    The objective of this work was to investigate the relationship between the micromechanisms of ductile crack growth, the microstructural constituent phases present in nuclear pressure vessel steel, and the observed fracture behavior as determined by impact and fracture mechanics tests. Results from a microstructural and mechanical property comparison of an A508 Class 3 pressurized water reactor nozzle forging cutout and a 150-mm-thick A533B Class 1 plate are reported. The variation of upper-shelf toughness between the two steels and its orientation sensitivity are discussed on the basis of inclusion and precipitate distributions. Inclusion clusters in A533B, deformed to elongated disks in the rolling plane, have a profound effect on short transverse fracture properties. Data derived using the multi-specimen J-integral method to characterize the initiation of ductile crack extension and resistance to stable crack growth are compared with equivalent Charpy results. Results of the J /SUB R/ -curve analyses indicate (1) that the A533B short transverse crack growth resistance is approximately half that observed from transverse and longitudinal specimen orientations, and (2) that the A508 initiation toughness and resistance to stable crack growth are insensitive to position through the forging wall, and are higher than exhibited by A533B at any orientation in the midthickness position.

  2. Venlafaxine-induced REM sleep behavioral disorder presenting as two fractures

    Directory of Open Access Journals (Sweden)

    R. Ryan Williams

    2017-10-01

    Full Text Available Rapid eye movement (REM sleep behavioral disorder is characterized by the absence of muscular atonia during REM sleep. In this disorder, patients can violently act out their dreams, placing them at risk for traumatic fractures during these episodes. REM sleep behavioral disorder (RBD can be a sign of future neurodegenerative disease and has also been found to be a side effect of certain psychiatric medications. We present a case of venlafaxine-induced RBD in a 55 year old female who presented with a 13 year history of intermittent parasomnia and dream enactment in addition to a recent history of two fractures requiring intervention.

  3. Venlafaxine-induced REM sleep behavioral disorder presenting as two fractures.

    Science.gov (United States)

    Ryan Williams, R; Sandigo, Gustavo

    2017-10-01

    Rapid eye movement (REM) sleep behavioral disorder is characterized by the absence of muscular atonia during REM sleep. In this disorder, patients can violently act out their dreams, placing them at risk for traumatic fractures during these episodes. REM sleep behavioral disorder (RBD) can be a sign of future neurodegenerative disease and has also been found to be a side effect of certain psychiatric medications. We present a case of venlafaxine-induced RBD in a 55 year old female who presented with a 13 year history of intermittent parasomnia and dream enactment in addition to a recent history of two fractures requiring intervention.

  4. Tensile fracture behaviors of T-ZnOw/polyamide 6 composites

    International Nuclear Information System (INIS)

    Shi Jing; Wang Yong; Liu Li; Bai Hongwei; Wu Jun; Jiang Chongxi; Zhou, Zuowan

    2009-01-01

    As a part of serial work about the application of tetra-needle-shaped zinc oxide whisker (T-ZnOw) in polymer composites, this work is focused on the crystallization and tensile fracture behaviors of T-ZnOw/polyamide 6 (T-ZnOw/PA6) composites. Our results show that the addition of T-ZnOw improves the composites tensile strength greatly. For virgin PA6, the stress-strain curve exhibits double-yielding phenomenon. Surface modified T-ZnOw reinforced PA6 composites exhibit higher yield stress and smaller strain-to-fracture compared with virgin PA6. The morphologies of tensile-fractured surfaces show that, addition of T-ZnOw changes the fracture mode from crazing-tearing/brittle fracture mode of virgin PA6 into fibrillation/brittle fracture mode of PA6 composites. Especially, the fracture process of T-ZnOw in composites during the tensile test has been characterized by scanning electronic microscope (SEM) and the corresponding reinforcement mechanism has been discussed.

  5. Non-darcy flow behavior mean high-flux injection wells in porous and fractured formations

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Yu-Shu

    2003-04-25

    This paper presents a study of non-Darcy fluid flow through porous and fractured rock, which may occur near wells during high-flux injection of waste fluids into underground formations. Both numerical and analytical models are used in this study. General non-Darcy flow is described using the Forchheimer equation, implemented in a three-dimensional, multiphase flow reservoir simulator. The non-Darcy flow through a fractured reservoir is handled using a general dual continuum approach, covering commonly used conceptual models, such as double porosity, dual permeability, explicit fracture, etc. Under single-phase flow conditions, an approximate analytical solution, as an extension of the Warren-Root solution, is discussed. The objectives of this study are (1) to obtain insights into the effect of non-Darcy flow on transient pressure behavior through porous and fractured reservoirs and (2) to provide type curves for well test analyses of non-Darcy flow wells. The type curves generated include various types of drawdown, injection, and buildup tests with non-Darcy flow occurring in porous and fractured reservoirs. In addition, non-Darcy flow into partially penetrating wells is also considered. The transient-pressure type curves for flow in fractured reservoirs are based on the double-porosity model. Type curves provided in this work for non-Darcy flow in porous and fractured reservoirs will find their applications in well test interpretation using a type-curve matching technique.

  6. Fracture behaviour of a magnesium–aluminium alloy treated by selective laser surface melting treatment

    International Nuclear Information System (INIS)

    Taltavull, C.; López, A.J.; Torres, B.; Rams, J.

    2014-01-01

    Highlights: • β-Mg 17 Al 12 presents fragile fracture behavior decreasing the ductility of AZ91D. • SLSM treatment only modifies the β-Mg 17 Al 12 phase whilst α-Mg remains unaltered. • In-situ SEM bending test allows to observe and data record of the crack propagation. • Eutectic microestructure of modified β-phase presents ductile fracture behaviour. • Fracture toughness of laser treated specimen is 40% greater than as-received alloy. - Abstract: Fracture behaviour of AZ91D magnesium alloy is dominated by the brittle fracture of the β-Mg 17 Al 12 phase so its modification is required to improve the toughness of this alloy. The novel laser treatment named as Selective Laser Surface Melting (SLSM) is characterized by the microstructural modification of the β-Mg 17 Al 12 phase without altering the α-Mg matrix. We have studied the effect of the selected microstructural modification induced by the laser treatment in the fracture behaviour of the alloy has been studied using in situ Scanning Electron Microscopy bending test. This test configuration allows the in situ observation of the crack progression and the record of the load–displacement curve. It has been observed that the microstructural modification introduced by SLSM causes an increase of 40% of the fracture toughness of the treated specimen. This phenomenon can be related with the transition from brittle to ductile fracture behaviour of the laser modified β-phase

  7. Comportamiento del hierro nodular austemperizado en condiciones de corrosión y desgaste // Behavior of austempered ductile iron under wear and corrosion conditions

    Directory of Open Access Journals (Sweden)

    L. Goyos Pérez

    1999-07-01

    Full Text Available Los hierros nodulares en general y los austemperizados en particular han sido usados con cada vez mayor frecuencia debido asus relevantes propiedades mecánicas en comparación con su costo.En el presente trabajo se valora el comportamiento del hierro nodular ante el trabajo en condiciones de desgaste y corrosión,luego de ser sometido a diferentes tratamientos de austemperizado.Fueron usados un hierro nodular aleado con níquel y molibdeno y otro no aleado. Ambos hierros fueron sometidos a diferentestratamientos de austemperización con mantenimientos isotérmicos a temperaturas entre 250°C y 425°C por tiempos entre 15 y180 minutos.Las muestras tratadas fueron sometidas a ensayos de desgaste por fricción en condiciones no lubricadas determinando laspendientes de desgaste uniforme para cada caso. La resistencia a la corrosión fue determinada mediante el métodopotenciométrico usando como medio el jugo de caña sintético.A partir de los resultados obtenidos se valora la influencia de los diferentes tratamientos sobre las propiedades estudiadas y sedeterminan los más efectivos desde el punto de vista técnico económico.Palabras claves: Hierro nodular, corrosión, desgaste, austemperizado.____________________________________________________________________________AbstractNodular irons and particularly austempered ductile iron has been used more and more due to their excellent mechanicalproperties in comparison with their cost.Presently work deals on behavior of nodular iron working under wear and corrosion conditions, after being submitted todifferent austempered treatments.A nodular iron alloyed with nickel and molybdenum were used as well as a not alloyed one. Both irons were treated underdifferent austempered treatment combinations using isothermal maintenance to temperatures between 250°C and 425°C andspending times between 15 and 180 minutes.Samples were submitted to non-lubricated wear using a “pin on disk” method evaluating the

  8. Dynamic Response in Transient Stress-Field Behavior Induced by Hydraulic Fracturing

    Science.gov (United States)

    Jenkins, Andrew

    magnitude. These types of shifts are of great concern because they can impact subsequent fracture development causing non-uniform fracture propagation and the potential overlapping of fracture paths as they extend from the wellbore at the point of injection. The dynamics of stress variation that occur with respect to hydraulic fracturing is a somewhat new area of study. In order to accomplish the goals of this thesis and continue future research in this area a new transient model has been developed in order to asses these dynamic systems and determine their influence on fracture behavior. This applies the use of a fully coupled finite element method in 2-D using linear elastic fracture mechanics which is then expanded using displacement discontinuity to a cohesive zone model in 3-D. A static boundary element model was also used to determine stress fields surrounding static, predetermined fracture geometries. These models have been verified against analytical solutions for simple cases and are now being applied to more detailed case studies and analysis. These models have been briefly discussed throughout this thesis in order to give insight on their current capabilities and application as well as their future potential within this area of research. The majority of this work introduces transient stress field prediction to cases of single and multiple hydraulic fractures. The static assessment of these stresses is determined for verification of results to those found in publication which leads into these transient stress field variations. A new method has been developed and applied to the stress state prediction for the first time in a transient fracture model which is partly based upon a critical distance theory. These dynamic interactions can provide useful insight to pertinent issues within the petroleum and natural gas industry such as those to hydraulic fracturing fluid loss and induced seismic events, as well as to applications of efficiency and optimization of the

  9. Ductility in hot isostatically pressed 250-grade maraging steel

    International Nuclear Information System (INIS)

    German, R.M.; Smugeresky, J.E.

    1978-01-01

    Prealloyed 250-grade maraging steel powder produced by the rotating electrode process was fully consolidated by hot isostatic pressing (HIP) at 1100 and 1200 0 C. The strength following aging (3 h at 480 0 C) equalled that of wrought material; however, ductility was negligible. This lack of ductility in the powder metallurgy product was traced to titanium segregation which occurred at the powder surface during power production. The formation of a titanium intermetallic at the prior particle boundaries during aging caused failure at low plastic strains. Altered aging treatments successfully broke up the embrittling film and resulted in a significant ductility recovery for the HIP material. Analysis of the fracture process indicates that further ductility gains are possible by reducing the titanium content, refining the particle size, and optimizing the thermal cycles

  10. Ductile Binder Phase For Use With Almgb14 And Other Hard Ceramic Materials

    Science.gov (United States)

    Cook, Bruce A.; Russell, Alan; Harringa, Joel

    2005-07-26

    This invention relates to a ductile binder phase for use with AlMgB14 and other hard materials. The ductile binder phase, a cobalt-manganese alloy, is used in appropriate quantities to tailor good hardness and reasonable fracture toughness for hard materials so they can be used suitably in industrial machining and grinding applications.

  11. Influence of the matrix texture on the fracture behavior of 2D carbon/carbon composites

    International Nuclear Information System (INIS)

    Xu Guozhong; Li Hejun; Bai Ruicheng; Wei Jian; Zha, Yanqiang

    2008-01-01

    The influence of matrix texture on the fracture behavior of 2D carbon/carbon composites infiltrated by isobaric, isothermal CVI technique at ambient pressure was investigated. The flexural strength of the as-obtained samples has been studied using a three-point bending test. After flexural test, the texture of pyrocarbon on the fracture surface and the morphology of the fracture surface were observed by polarized light microscopy and scanning electron microscopy, respectively. The results show that the sample with pure medium-textured pyrocarbon exhibits typical brittle fracture behavior due to no sliding between sub-layers in the medium-textured pyrocarbon layer. However, both the sample with the three-layer structure of medium-textured pyrocarbon, high-textured pyrocarbon and low-textured pyrocarbon, and the sample with the double-layer structure of medium-textured pyrocarbon and high-textured pyrocarbon exhibit remarkable pseudo-plastic fracture behavior, which is caused by the sliding occurred between different textured pyrocarbon layers and between sub-layers in high-textured pyrocarbon layer

  12. Fracture toughness behavior and its analysis on nuclear pressure vessel steels

    Energy Technology Data Exchange (ETDEWEB)

    Iwadate, Tadao; Tanaka, Yasuhiko; Ono, Shin-ichi; Tsukada, Hisashi [Japan Steel Works Ltd., Muroran, Hokkaido. Muroran Plant

    1983-02-01

    A drop weight J sub(Id) testing machine has been developed successfully, by which the multiple specimen J resistance curve test technique can be applied to measure the fracture toughness. In this study, the use of a small size round compact tension (RCT) specimen for measuring the fracture toughness J sub(Ic) or J sub(Id) of the nuclear pressure vessel steels is recommended and confirmed for the surveillance tests. The static and dynamic fracture toughness of ASTM A508 C 1.2, A508 C 1.3 and A533 Gr.B C 1.1 steels in the wide range of temperature including the upper shelf have been measured and their behavior has been analysed. The fracture toughness behavior under various strain rates and in a wide temperature range can be explained by the behavior of stretched zone formation preceding the crack initiation. The scatter of K sub(J) values in the transition range is caused by the amount of crack extension contained in the specimens. In this paper, the method to obtain the fracture toughness equivalent to the K sub(Ic) from the K sub(J) value is also presented.

  13. Fracture behavior of nickel-based alloys in water

    Energy Technology Data Exchange (ETDEWEB)

    Mills, W.J.; Brown, C.M.

    1999-08-01

    The cracking resistance of Alloy 600, Alloy 690 and their welds, EN82H and EN52, was characterized by conducting J{sub IC} tests in air and hydrogenated water. All test materials displayed excellent toughness in air and high temperature water, but Alloy 690 and the two welds were severely embrittled in low temperature water. In 54 C water with 150 cc H{sub 2}/kg H{sub 2}O, J{sub IC} values were typically 70% to 95% lower than their air counterparts. The toughness degradation was associated with a fracture mechanism transition from microvoid coalescence to intergranular fracture. Comparison of the cracking response in water with that for hydrogen-precharged specimens tested in air demonstrated that susceptibility to low temperature cracking is due to hydrogen embrittlement of grain boundaries. The effects of water temperature, hydrogen content and loading rate on low temperature crack propagation were studied. In addition, testing of specimens containing natural weld defects and as-machined notches was performed to determine if low temperature cracking can initiate at these features. Unlike the other materials, Alloy 600 is not susceptible to low temperature cracking as the toughness in 54 C water remained high and a microvoid coalescence mechanism was operative in both air and water.

  14. Effect of water uptake on the fracture behavior of low-k organosilicate glass

    Science.gov (United States)

    Xiangyu Guo; Joseph E. Jakes; Samer Banna; Yoshio Nishi; J. Leon Shohet

    2014-01-01

    Water uptake in porous low-k dielectrics has become a significant challenge for both back-end-of-the-line integration and circuit reliability. This work examines the effects of water uptake on the fracture behavior of nanoporous low-k organosilicate glass. By using annealing dehydration and humidity conditioning, the roles of different water types...

  15. Dynamic Fracturing Behavior of Layered Rock with Different Inclination Angles in SHPB Tests

    Directory of Open Access Journals (Sweden)

    Jiadong Qiu

    2017-01-01

    Full Text Available The fracturing behavior of layered rocks is usually influenced by bedding planes. In this paper, five groups of bedded sandstones with different bedding inclination angles θ are used to carry out impact compression tests by split Hopkinson pressure bar. A high-speed camera is used to capture the fracturing process of specimens. Based on testing results, three failure patterns are identified and classified, including (A splitting along bedding planes; (B sliding failure along bedding planes; (C fracturing across bedding planes. The failure pattern (C can be further classified into three subcategories: (C1 fracturing oblique to loading direction; (C2 fracturing parallel to loading direction; (C3 mixed fracturing across bedding planes. Meanwhile, a numerical model of layered rock and SHPB system are established by particle flow code (PFC. The numerical results show that the shear stress is the main reason for inducing the damage along bedding plane at θ = 0°~75°. Both tensile stress and shear stress on bedding planes contribute to the splitting failure along bedding planes when the inclination angle is 90°. Besides, tensile stress is the main reason that leads to the damage in rock matrixes at θ = 0°~90°.

  16. Ductile Damage Evolution and Strain Path Dependency

    International Nuclear Information System (INIS)

    Tasan, C. C.; Hoefnagels, J. M. P.; Peerlings, R. H. J.; Geers, M. G. D.; ten Horn, C. H. L. J.; Vegter, H.

    2007-01-01

    Forming limit diagrams are commonly used in sheet metal industry to define the safe forming regions. These diagrams are built to define the necking strains of sheet metals. However, with the rise in the popularity of advance high strength steels, ductile fracture through damage evolution has also emerged as an important parameter in the determination of limit strains. In this work, damage evolution in two different steels used in the automotive industry is examined to observe the relationship between damage evolution and the strain path that is followed during the forming operation

  17. Fracture Behavior of High-Nitrogen Austenitic Stainless Steel Under Continuous Cooling: Physical Simulation of Free-Surface Cracking of Heavy Forgings

    Science.gov (United States)

    Wang, Zhenhua; Xue, Hongpeng; Fu, Wantang

    2018-03-01

    18Mn18Cr0.6N steel was tension tested at 0.001 s-1 to fracture from 1473 K to 1363 K (1200 °C to 1090 °C, fracture temperature) at a cooling rate of 0.4 Ks-1. For comparison, specimens were tension tested at temperatures of 1473 K and 1363 K (1200 °C and 1090 °C). The microstructure near the fracture surface was examined using electron backscatter diffraction analysis. The lowest hot ductility was observed under continuous cooling and was attributed to the suppression of dynamic recrystallization nucleation.

  18. Plastic damage induced fracture behaviors of dental ceramic layer structures subjected to monotonic load.

    Science.gov (United States)

    Wang, Raorao; Lu, Chenglin; Arola, Dwayne; Zhang, Dongsheng

    2013-08-01

    The aim of this study was to compare failure modes and fracture strength of ceramic structures using a combination of experimental and numerical methods. Twelve specimens with flat layer structures were fabricated from two types of ceramic systems (IPS e.max ceram/e.max press-CP and Vita VM9/Lava zirconia-VZ) and subjected to monotonic load to fracture with a tungsten carbide sphere. Digital image correlation (DIC) and fractography technology were used to analyze fracture behaviors of specimens. Numerical simulation was also applied to analyze the stress distribution in these two types of dental ceramics. Quasi-plastic damage occurred beneath the indenter in porcelain in all cases. In general, the fracture strength of VZ specimens was greater than that of CP specimens. The crack initiation loads of VZ and CP were determined as 958 ± 50 N and 724 ± 36 N, respectively. Cracks were induced by plastic damage and were subsequently driven by tensile stress at the elastic/plastic boundary and extended downward toward to the veneer/core interface from the observation of DIC at the specimen surface. Cracks penetrated into e.max press core, which led to a serious bulk fracture in CP crowns, while in VZ specimens, cracks were deflected and extended along the porcelain/zirconia core interface without penetration into the zirconia core. The rupture loads for VZ and CP ceramics were determined as 1150 ± 170 N and 857 ± 66 N, respectively. Quasi-plastic deformation (damage) is responsible for crack initiation within porcelain in both types of crowns. Due to the intrinsic mechanical properties, the fracture behaviors of these two types of ceramics are different. The zirconia core with high strength and high elastic modulus has better resistance to fracture than the e.max core. © 2013 by the American College of Prosthodontists.

  19. Degradation of impact fracture during accelerated aging of weld metal on microalloyed steel

    International Nuclear Information System (INIS)

    Vargas-Arista, B.; Hallen, J. M.; Albiter, A.; Angeles-Chavez, C.

    2008-01-01

    The effect of accelerated aging on the toughness and fracture of the longitudinal weld metal on an API5L-X52 line pipe steel was evaluated by Charpy V-notch impact test, fracture analysis and transmission electron microscopy. Aging was performed at 250 degree centigrade for 100 to 1000 h. The impact results indicated a significant reduction in the fracture energy and impact toughness as a function of aging time, which were achieved by the scanning electron microscope fractography that showed a decrease in the vol fraction of microvoids by Charpy ductile failure with the aging time, which favored the brittle fracture by transgranular cleavage. The minimum vol fraction of microvoids was reached at 500 h due to the peak aged. The microstructural analysis indicated the precipitation of transgranular iron nano carbides in the aged specimens, which was related to the deterioration of toughness and change in the ductile to brittle behavior. (Author) 15 refs

  20. Ring ductility of irradiated Inconel 706 and Nimonic PE16

    International Nuclear Information System (INIS)

    Huang, F.H.; Fish, R.L.

    1984-01-01

    The tensile ductility of fast neutron-irradiated, precipitation-hardened alloys Inconel 706 and Nimonic PE16 has been observed to be very low for certain test conditions. Explanations for the low ductility behavior have been sought by examination of broken tensile specimens with microscopy and other similar techniques. A ring compression test provides a method of evaluating the ductility of irradiated cladding specimens. Unlike the conventional uniaxial tensile testing in which the tensile specimen is deformed uniformly, the ring specimen is subjected to localized bending where the crack is initiated. The ductility can be estimated through an analysis of the bending of a ring in terms of strain hardening. Ring sections from irradiated, solution-treated Inconel 706 and Nimonic PE16 were compressed in the diametral direction to provide load-deflection records over a wide range of irradiation and test temperatures. Results showed that ductility in both alloys decreased with increasing test temperatures. The poorest ductility was exhibited at different irradiation temperatures in the two alloys - near 550 0 C for PE16 and 460 to 520 0 C for Inconel 706. The ring ductility data indicate that the grain boundary strength is a major factor in controlling the ductility of the PE16 alloy

  1. Fatigue limit prediction of ferritic-pearlitic ductile cast iron considering stress ratio and notch size

    Science.gov (United States)

    Deguchi, T.; Kim, H. J.; Ikeda, T.

    2017-05-01

    The mechanical behavior of ductile cast iron is governed by graphite particles and casting defects in the microstructures, which can significantly decrease the fatigue strength. In our previous study, the fatigue limit of ferritic-pearlitic ductile cast iron specimens with small defects ((\\sqrt{{area}}=80˜ 1500{{μ }}{{m}})) could successfully be predicted based on the \\sqrt{{area}} parameter model by using \\sqrt{{area}} as a geometrical parameter of defect as well as the tensile strength as a material parameter. In addition, the fatigue limit for larger defects could be predicted based on the conventional fracture mechanics approach. In this study, rotating bending and tension-compression fatigue tests with ferritic-pearlitic ductile cast iron containing circumferential sharp notches as well as smooth specimens were performed to investigate quantitatively the effects of defect. The notch depths ranged 10 ˜ 2500 μm and the notch root radii were 5 and 50 μm. The stress ratios were R = -1 and 0.1. The microscopic observation of crack propagation near fatigue limit revealed that the fatigue limit was determined by the threshold condition for propagation of a small crack emanating from graphite particles. The fatigue limit could be successfully predicted as a function of R using a method proposed in this study.

  2. Fractographic observations of cleavage initiation in the ductile-brittle transition region of a reactor-pressure-vessel steel

    International Nuclear Information System (INIS)

    Rosenfield, A.R.; Shetty, D.K.; Skidmore, A.J.

    1983-01-01

    This note reports the results of a fractographic study conducted on a group of 1T compact fracture toughness specimens of a heavy-section A508 steel denoted TSE6 tested in the ductile-brittle transition region (22 and 82 0 C). The fatigue-precracked specimens were loaded at a rapid rate (760 or 550 mm per second) to promote cleavage-crack growth and lower-bound toughness behavior. All specimens experienced unstable cleavage fracture prior to reaching a maximum in the load displacement curve. Some ductile crack growth occurred in half of the specimens. The objective of fractographic examinations was to understand the observed statistical variations in cleavage initiation by (a) locating the origins of unstable cleavage fracture in the vicinity of the fatigue-precrack or ductilerupture crack fronts, (b) identifying microstructural features associated with the triggering of cleavage, and (c) documenting characteristic fracture surface dimensions such as the extent of stable-crack growth prior to unstable cleavage (Δα) and the distance of the cleavage origin from the ductilerupture front, /chi/ (or fatigue-crack front when Δα = 0)

  3. Techniques developed to evaluate the fracture toughness offast breeder reactor duct

    International Nuclear Information System (INIS)

    Huang, F.H.; Wire, G.L.

    1979-01-01

    Large changes in strength and ductility of metals after irradiation are known to occur. The fracture toughness of irradiated metals, which is related to the combined strength and ductility of a material, may be significantly reduced and the potential for unstable crack extension increased. Therefore, the resistance of cladding and duct materials to fracture after exposure to fast neutron environments is of concern. Existing Type 316 stainless steel irradiated ducts are relatively thin and since this material retains substantial ductility, even after irradiation, the fracture behavior of the duct material cannot be analyzed by linear elastic fracture mechanics techniques. Instead, the multispecimen R-curve method and J-integral analysis were used to develop an experimental approach to evaluate the fracture toughness of thin breeder reactor duct materials irradiated at elevated temperatures. Alloy A-286 was chosen for these experiments because the alloy exhibits elastic/plastic behavior and the fracture toughness data of thicker (12 mm) specimens were available for comparison. Technical problems associated with specimen buckling and remote handling were treated in this work. The results are discussed in terms of thickness criterion for plane strain

  4. Change of Charpy impact fracture behavior of precracked ferritic specimens due to thermal aging in sodium

    International Nuclear Information System (INIS)

    Hu, W.L.

    1985-12-01

    A series of tests were conducted to evaluate the effect of sodium on the impact fracture behavior of precracked Charpy specimens made of HT-9 weldment. One set of samples was precracked prior to sodium aging and the other set was precracked after aging in sodium. Both set of specimens exhibited the same DBTT. Samples precracked prior to sodium exposure, however, showed a 40% reduction in the upper shelf energy (USE) as compared to the set precracked after aging. The results suggest that the fracture toughness of the material may be reduced if an existing crack was soaked in sodium at elevated temperature for a period of time

  5. Effect of heat treatment on the temperature dependence of the fracture behavior of X-750 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Marsh, C.; Depinoy, S. [University of South Carolina (United States); Kaoumi, D. [North Carolina State University (United States)

    2016-11-20

    X-750 is a nickel-chromium based super alloy of usefulness in a wide variety of applications such as gas turbines, rocket engines, nuclear reactors, pressure vessels, tooling, and aircraft structures. Its good mechanical properties are due to the strengthening from precipitation of γ′ particles upon prior ageing heat treatment. In this work, the effect of such heat treatment on the fracture mechanisms of X-750 was studied at various temperatures by comparing it with a non-aged, solution annealed X-750. Tensile tests were conducted from room temperatures up to 900 °C; fracture surfaces were analyzed by means of SEM observations. In addition, the microstructure of both aged and solution annealed materials were studied using SEM and TEM, both on as received and on tested specimens. In terms of mechanical properties, as expected, the yield strength and the ultimate tensile strength of the aged material were better than for the solution-annealed one, and only slightly decreased with increasing temperature when tested between room temperatures and 650 °C. In this range of temperature, the fracture surface of aged material evolves from purely intergranular to purely transgranular due to the thermal activation of dislocation mobility that relieves the stress at the grain boundaries, while the rupture of the solution annealed material is due to the coalescence of voids induced by decohesion at the MC carbides/matrix interface. At higher temperatures, precipitation of γ’ particles upon testing of the solution-annealed material leads to a temperature-dependent increase in both yield strength and ultimate tensile strength, which nevertheless remain below the aged material ones with the exception of the higher temperatures. At the same time, an overall decrease of the aged material mechanical properties is observed. Minimum ductility was observed at 750 °C for both solution annealed and aged specimen, due to the oxidation of grain boundaries leading to an

  6. Behavior to the fracture of an AISI 304 stainless steel sensitized in BWR reactor conditions (288 degrees Centigrade and 80 Kg/cm2)

    International Nuclear Information System (INIS)

    Hernandez C, R.; Diaz S, A.; Garcia R, R.; Aguilar T, A.; Gachuz M, M.; Arganis J, C.; Merino C, J.

    1999-01-01

    It is a knew fact that ductility of a lot of structural alloys can be deteriorated by the environment effect which are exposed, and that their consequent embrittlement can put in doubt the safety of their functioning; such is the case of austenitic stainless steels used in internal components of the BWR type reactors which not only is subjected to the effect combined of the aggressive environment which surround it (pressure, temperature, corrosion potential, conductivity medium, local state of efforts, etc.), but also to the action of present neutron radiation, manifesting microstructural changes which are reflected in the augmentation of its susceptibility to the intergranular cracking, phenomena generally known as IASCC ''Irradiation Assisted Stress Corrosion Cracking''. Once appeared the cracking in the material, the useful life of a component is limited by the rapidity to growth of these cracking, making necessary evaluations which can to predict its behavior, therefore the present work shows the preliminary results for determining the behavior to the fracture of an AISI 304 stainless steel sensitized, in a dynamic recirculation circuit which allows to simulate the operation conditions of a BWR reactor (288 Centigrade and 80 kg/cm 2 ). (Author)

  7. A sophisticated simulation for the fracture behavior of concrete material using XFEM

    Science.gov (United States)

    Zhai, Changhai; Wang, Xiaomin; Kong, Jingchang; Li, Shuang; Xie, Lili

    2017-10-01

    The development of a powerful numerical model to simulate the fracture behavior of concrete material has long been one of the dominant research areas in earthquake engineering. A reliable model should be able to adequately represent the discontinuous characteristics of cracks and simulate various failure behaviors under complicated loading conditions. In this paper, a numerical formulation, which incorporates a sophisticated rigid-plastic interface constitutive model coupling cohesion softening, contact, friction and shear dilatation into the XFEM, is proposed to describe various crack behaviors of concrete material. An effective numerical integration scheme for accurately assembling the contribution to the weak form on both sides of the discontinuity is introduced. The effectiveness of the proposed method has been assessed by simulating several well-known experimental tests. It is concluded that the numerical method can successfully capture the crack paths and accurately predict the fracture behavior of concrete structures. The influence of mode-II parameters on the mixed-mode fracture behavior is further investigated to better determine these parameters.

  8. Fracture toughness and fracture behavior of CLAM steel in the temperature range of 450 °C-550 °C

    Science.gov (United States)

    Zhao, Yanyun; Liang, Mengtian; Zhang, Zhenyu; Jiang, Man; Liu, Shaojun

    2018-04-01

    In order to analyze the fracture toughness and fracture behavior (J-R curves) of China Low Activation Martensitic (CLAM) steel under the design service temperature of Test Blanket Module of the International Thermonuclear Experimental Reactor, the quasi-static fracture experiment of CLAM steel was carried out under the temperature range of 450 °C-550 °C. The results indicated that the fracture behavior of CLAM steel was greatly influenced by test temperature. The fracture toughness increased slightly as the temperature increased from 450 °C to 500 °C. In the meanwhile, the fracture toughness at 550 °C could not be obtained due to the plastic deformation near the crack tip zone. The microstructure analysis based on the fracture topography and the interaction between dislocations and lath boundaries showed two different sub-crack propagation modes: growth along 45° of the main crack direction at 450 °C and growth perpendicular to the main crack at 500 °C.

  9. Study on fracture and stress corrosion cracking behavior of casing sour service materials

    International Nuclear Information System (INIS)

    Sequera, C.; Gordon, H.

    2003-01-01

    Present work describes sulphide stress corrosion cracking and fracture toughness tests performed to high strength sour service materials of T-95, C-100 and C-110 oil well tubular grades. P-110 was considered as a reference case, since it is one of the high strength materials included in specification 5CT of American Petroleum Institute, API. Sulphide stress corrosion cracking, impact and fracture toughness values obtained in the tests show that there is a correspondence among them. A decreasing classification order was established, namely C-100, T-95, C-110 and P-110. Special grades steels studied demonstrated a better behavior in the evaluated properties than the reference case material grade: P-110. Results obtained indicate that a higher sulphide stress corrosion cracking resistance is related to a higher toughness. The fracture toughness results evidence the hydrogen influence on reducing the toughness values. (author)

  10. Metallographic investigation of fracture behavior in ITER-style Nb$_{3}$Sn superconducting strands

    CERN Document Server

    Jewell, M C; Larbalestier, D C; Nijhuis, A

    2009-01-01

    In this work we specify the extent to which fracture in two ITER-style Nb$_{3}$Sn composite strands occurs in a collective or individual manner, under mechanical tension and bending from the TARSIS apparatus at the University of Twente. A bronze-route strand from European Advanced Superconductors (EAS), which has very uniform, well-spaced filaments, has a widely distributed (200 μm) fracture field and exhibits a composite of individual and collective cracks. An internal tin strand from Oxford Instruments – Superconducting Technology (OST) demonstrates much more localized, collective fracture behavior. The filaments in this strand are about four times larger (in area) than the filaments in the EAS strand, and also agglomerate significantly during heat treatment upon conversion of the Nb to Nb$_{3}$Sn. These results demonstrate that the architecture of the strand can play a significant role in determining the mechanical toughness of the composite, and that strand design should incorporate mechanical consider...

  11. Development of a plastic fracture methodology for nuclear systems

    International Nuclear Information System (INIS)

    Marston, T.U.; Jones, R.L.; Kanninen, M.F.; Mowbray, D.F.

    1981-01-01

    This paper describes research conducted to develop a fundamental basis for flaw tolerance assessment procedures suitable for components exhibiting ductile behavior. The research was composed of an integrated combination of stable crack growth experiments and elastic-plastic analyses. A number of candidate fracture criteria were assembled and investigated to determine the proper basis for plastic fracture mechanics assessments. The results demonstrate that many different fracture criteria can be used as the basis of a resistance curve approach to predicting stable crack growth and fracture instability. While all have some disadvantages, none is completely unacceptable. On balance, the best criteria were found to be the J-integral for initiation and limited amounts of stable crack growth and the local crack-tip opening angle for extended amounts of stable growth. A combination of the two, which may preserve the advantages of each while reducing their disadvantages, also was suggested by these results. The influence of biaxial and mixed flat/shear fracture behavior was investigated and found to not alter the basic results. Further work in the development of simplified ductile fracture analyses for routine engineering assessments of nuclear pressure vessels and piping evolving from this research is also described

  12. Effect of boundary conditions on pressure behavior of finite-conductivity fractures in bounded stratified reservoirs

    Energy Technology Data Exchange (ETDEWEB)

    Osman, Mohammed E.; Abou-Kassem, J.H. [Chemical and Petroleum Engineering Department, UAE University, Al-Ain (United Arab Emirates)

    1996-08-15

    In this study, a mathematical model was developed to model the pressure behavior of a well located in a bounded multilayer reservoir and crossed by a finite-conductivity vertical fracture. It was found that the dimensionless pressure function and its derivative strongly depend on fracture conductivity and fracture extension during early times. The effect of reservoir heterogeneity on the pressure function is negligible compared to that on the pressure derivative. Both functions exhibit four flow periods: bilinear, formation linear, pseudoradial and pseudosteady-state which are separated by transition periods. One or more of these flow periods may be missing. Data obtained from a long test and which are characterized by a unit slope line indicate that the well is intercepted by deeply extended fractures. It has been found that the fractional production rates of different layers are a good measure of reservoir and fracture characteristics. Flowmeter survey data can be used to eliminate the non-uniqueness problem when using the type curves presented in this study

  13. Fracture behavior of circumferentially surface-cracked elbows. Technical report, October 1993--March 1996

    International Nuclear Information System (INIS)

    Kilinski, T.; Mohan, R.; Rudland, D.; Fleming, M.

    1996-12-01

    This report presents the results from Task 2 of the Second International Piping Integrity Research Group (IPIRG-2) program. The focus of the Task 2 work was directed towards furthering the understanding of the fracture behavior of long-radius elbows. This was accomplished through a combined analytical and experimental program. J-estimation schemes were developed for both axial and circumferential surface cracks in elbows. Large-scale, quasi-static and dynamic, pipe-system, elbow fracture experiments under combined pressure and bending loads were performed on elbows containing an internal surface crack at the extrados. In conjunction with the elbow experiments, material property data were developed for the A106-90 carbon steel and WP304L stainless steel elbow materials investigated. A comparison of the experimental data with the maximum stress predictions using existing straight pipe fracture prediction analysis methods, and elbow fracture prediction methods developed in this program was performed. This analysis was directed at addressing the concerns regarding the validity of using analysis predictions developed for straight pipe to predict the fracture stresses of cracked elbows. Finally, a simplified fitting flaw acceptance criteria incorporating ASME B2 stress indices and straight pipe, circumferential-crack analysis was developed

  14. Fatigue damage and fracture behavior of tungsten fiber reinforced Zr-based metallic glassy composite

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, H. [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Zhang, Z.F. [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China)]. E-mail: zhfzhang@imr.ac.cn; Wang, Z.G. [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Qiu, K.Q. [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Zhang, H.F. [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Zang, Q.S. [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Hu, Z.Q. [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China)

    2006-02-25

    The fatigue life, damage and fracture behavior of tungsten fiber reinforced metallic glass Zr{sub 41.25}Ti{sub 13.75}Ni{sub 10}Cu{sub 12.5}Be{sub 22.5} composites are investigated under cyclic push-pull loading. It is found that the fatigue life of the composite increases with increasing the volume fraction of tungsten fibers. Similar to crystalline metals, the regions of crack initiation, propagation and overload fracture can be discerned on the fracture surface of the specimen. Fatigue crack normally initiates in the metallic glass matrix at the outer surface of the composite specimen and propagates predominantly in the matrix. Different crack front profile around the tungsten fibers and fiber pullout demonstrate that fatigue crack may propagate around the fiber, leading to bridging of the crack faces by the unbroken fiber and hence improved fatigue crack-growth resistance. Locally decreased effective stiffness in the region where fiber distribution is sparse may provide preferential crack path in the composite. A proposed model was exercised to elucidate different tungsten fiber fracture morphologies in the fatigue crack propagation and overload fracture regions in the light of Poisson's ratio effect during fatigue loading.

  15. Fatigue damage and fracture behavior of tungsten fiber reinforced Zr-based metallic glassy composite

    International Nuclear Information System (INIS)

    Zhang, H.; Zhang, Z.F.; Wang, Z.G.; Qiu, K.Q.; Zhang, H.F.; Zang, Q.S.; Hu, Z.Q.

    2006-01-01

    The fatigue life, damage and fracture behavior of tungsten fiber reinforced metallic glass Zr 41.25 Ti 13.75 Ni 10 Cu 12.5 Be 22.5 composites are investigated under cyclic push-pull loading. It is found that the fatigue life of the composite increases with increasing the volume fraction of tungsten fibers. Similar to crystalline metals, the regions of crack initiation, propagation and overload fracture can be discerned on the fracture surface of the specimen. Fatigue crack normally initiates in the metallic glass matrix at the outer surface of the composite specimen and propagates predominantly in the matrix. Different crack front profile around the tungsten fibers and fiber pullout demonstrate that fatigue crack may propagate around the fiber, leading to bridging of the crack faces by the unbroken fiber and hence improved fatigue crack-growth resistance. Locally decreased effective stiffness in the region where fiber distribution is sparse may provide preferential crack path in the composite. A proposed model was exercised to elucidate different tungsten fiber fracture morphologies in the fatigue crack propagation and overload fracture regions in the light of Poisson's ratio effect during fatigue loading

  16. Fracture behavior of circumferentially surface-cracked elbows. Technical report, October 1993--March 1996

    Energy Technology Data Exchange (ETDEWEB)

    Kilinski, T.; Mohan, R.; Rudland, D.; Fleming, M. [and others

    1996-12-01

    This report presents the results from Task 2 of the Second International Piping Integrity Research Group (IPIRG-2) program. The focus of the Task 2 work was directed towards furthering the understanding of the fracture behavior of long-radius elbows. This was accomplished through a combined analytical and experimental program. J-estimation schemes were developed for both axial and circumferential surface cracks in elbows. Large-scale, quasi-static and dynamic, pipe-system, elbow fracture experiments under combined pressure and bending loads were performed on elbows containing an internal surface crack at the extrados. In conjunction with the elbow experiments, material property data were developed for the A106-90 carbon steel and WP304L stainless steel elbow materials investigated. A comparison of the experimental data with the maximum stress predictions using existing straight pipe fracture prediction analysis methods, and elbow fracture prediction methods developed in this program was performed. This analysis was directed at addressing the concerns regarding the validity of using analysis predictions developed for straight pipe to predict the fracture stresses of cracked elbows. Finally, a simplified fitting flaw acceptance criteria incorporating ASME B2 stress indices and straight pipe, circumferential-crack analysis was developed.

  17. A Tri-modal 2024 Al -B4C composites with super-high strength and ductility: Effect of coarse-grained aluminum fraction on mechanical behavior

    Directory of Open Access Journals (Sweden)

    Alireza Abdollahi

    2014-12-01

    Full Text Available In this study, ultrafine grained 2024 Al alloy based B4C particles reinforced composite was produced by mechanical milling and hot extrusion. Mechanical milling was used to synthesize the nanostructured Al2024 in attrition mill under argon atmosphere up to 50h. A similar process was used to produce Al2024-5%wt. B4C composite powder. To produce trimodal composites, milled powders were combined with coarse grained aluminum in 30 and 50 wt% and then were exposed to hot extrusion at 570°C. The microstructure of hot extruded samples were studied by optical microscope, Transmission electron microscope (TEM and scanning electron microscope (SEM equipped with EDS spectroscopy. The mechanical properties of samples were compared by using tensile, compression and hardness tests. The results showed that the strength, after 50 h milling and addition of 5wt% B4C, increased from 340 to 582 MPa and the hardness increased from 87 HBN to 173 HBN, but the elongation decreased from 14 to 0.5%. By adding the coarse-grained aluminum powder, the strength and hardness decreased slightly, but the increases in return. Ductility increase is the result of increase in dislocation movements and strength increase is the result of restriction in plastic deformation by nanostructured regions. Furthermore, the strength and hardness of trimodal composites were higher, but their ductility was lower.

  18. Fracture behavior of filament in Nb{sub 3}Sn strands with crack-bridging model

    Energy Technology Data Exchange (ETDEWEB)

    Yong, Huadong, E-mail: yonghd@lzu.edu.cn; Yang, Penglei; Xue, Cun; Zhou, Youhe

    2016-01-15

    Highlights: • The crack-bridging model is used to study the fracture behavior of filaments. • Two different fracture modes are characterized by the number of bridging bronzes. • Short twist pitch has better mechanical stability for the tensile loadings. • The widths of bridging bronze and filament have different effects for the central crack and two collinear cracks. - Abstract: The Nb{sub 3}Sn strands which have high critical field are used in cable-in-conduit conductors (CICCs). The superconducting strands are twisted multistage and experience complex thermal and electromagnetic loadings. Due to their brittleness, the cracking of the Nb{sub 3}Sn filaments will occur under mechanical loading. In this paper, based on the linear elastic fracture theory, we study the effects of tension loading on the fracture behavior of central crack firstly. The strain energy release rates for different twist pitches and cabling stages are presented. As the triplet is subjected to the uniaxial strain, the cracking probability will increase with the twist pitch. The crack number increases with the applied strain, and wider filament or bronze can lead to smaller crack number under the same applied strain. In addition, multistage cabling has better mechanical stability. Next, the two collinear crack problem is considered. The variations of microcrack number show that the wider bronze can provide more resistance for the propagating of the large cracks. We can conclude that the bronze plays an important role in improving the stability and strength.

  19. Fracture behavior of filament in Nb_3Sn strands with crack-bridging model

    International Nuclear Information System (INIS)

    Yong, Huadong; Yang, Penglei; Xue, Cun; Zhou, Youhe

    2016-01-01

    Highlights: • The crack-bridging model is used to study the fracture behavior of filaments. • Two different fracture modes are characterized by the number of bridging bronzes. • Short twist pitch has better mechanical stability for the tensile loadings. • The widths of bridging bronze and filament have different effects for the central crack and two collinear cracks. - Abstract: The Nb_3Sn strands which have high critical field are used in cable-in-conduit conductors (CICCs). The superconducting strands are twisted multistage and experience complex thermal and electromagnetic loadings. Due to their brittleness, the cracking of the Nb_3Sn filaments will occur under mechanical loading. In this paper, based on the linear elastic fracture theory, we study the effects of tension loading on the fracture behavior of central crack firstly. The strain energy release rates for different twist pitches and cabling stages are presented. As the triplet is subjected to the uniaxial strain, the cracking probability will increase with the twist pitch. The crack number increases with the applied strain, and wider filament or bronze can lead to smaller crack number under the same applied strain. In addition, multistage cabling has better mechanical stability. Next, the two collinear crack problem is considered. The variations of microcrack number show that the wider bronze can provide more resistance for the propagating of the large cracks. We can conclude that the bronze plays an important role in improving the stability and strength.

  20. Microstructural basis and crack growth theories for post-irradiation ductility loss in Nimonic PE16

    International Nuclear Information System (INIS)

    Chang, A.L.

    1982-01-01

    A study has been carried out to investigate the degradation of postirradiation ductility at reactor temperatures in Nimonic PE16, a Fe-Cr-Ni-based precipitation-hardened superalloy. Fractographic and microstructural investigations show that the grain matrix is capable of deformation and does not limit the postirradiation tensile ductility. Grain-boundary helium bubbles formed during neutron irradiation seem to be crack nucleation sites under stress. Growth and coalescence of these microcracks under stress lead to intergranular fracture. A rigid-grain fracture model is shown to be able to correlate the observed microstructures with most features of the mechanical properties, except the strain rate dependence of the ductility. By incorporating the interactions between diffusion and plastic deformation, a plastic-grain fracture model has been developed which can explain all postirradiation tensile ductility data quantitatively. 13 references

  1. Simulation of Weld Mechanical Behavior to Include Welding Induced Residual Stress and Distortion: Coupling of SYSWELD and Abaqus Codes

    Science.gov (United States)

    2015-11-01

    able to investigate how the welding process modifies the resultant fracture and fatigue behavior for structural components on its vessels. NSWCCD-61...Investigation of the Strain Rate and Temperature Effects on the Plastic Flow Stress and Ductile Failure Strain of Aluminum Alloys 5083- H116, 6082-T6, and a...883-895. 4. Xiaosheng Gao, Tingting Zhang, Matthew Hayden, and Charles Roe, Effects of the Stress State on Plasticity and Ductile Failure of an

  2. Brittle-to-ductile transition in a fiber bundle with strong heterogeneity.

    Science.gov (United States)

    Kovács, Kornél; Hidalgo, Raul Cruz; Pagonabarraga, Ignacio; Kun, Ferenc

    2013-04-01

    We analyze the failure process of a two-component system with widely different fracture strength in the framework of a fiber bundle model with localized load sharing. A fraction 0≤α≤1 of the bundle is strong and it is represented by unbreakable fibers, while fibers of the weak component have randomly distributed failure strength. Computer simulations revealed that there exists a critical composition α(c) which separates two qualitatively different behaviors: Below the critical point, the failure of the bundle is brittle, characterized by an abrupt damage growth within the breakable part of the system. Above α(c), however, the macroscopic response becomes ductile, providing stability during the entire breaking process. The transition occurs at an astonishingly low fraction of strong fibers which can have importance for applications. We show that in the ductile phase, the size distribution of breaking bursts has a power law functional form with an exponent μ=2 followed by an exponential cutoff. In the brittle phase, the power law also prevails but with a higher exponent μ=9/2. The transition between the two phases shows analogies to continuous phase transitions. Analyzing the microstructure of the damage, it was found that at the beginning of the fracture process cracks nucleate randomly, while later on growth and coalescence of cracks dominate, which give rise to power law distributed crack sizes.

  3. Relationship between Microstructure and Ductility Dip Cracking resistance of Alloy 600/690 weld metals

    Energy Technology Data Exchange (ETDEWEB)

    Ryu, Jae Yong; Lee, Chang Hee [Hanyang University, Seoul (Korea, Republic of); Kim, Min Chul; Lee, Ho Jin; Kim, Keoung Ho [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Park, Kwang Soo; Shim, Deog Nam [Doosan HEAVY Industries and Construction, Seoul (Korea, Republic of)

    2009-10-15

    Ni-Cr-Fe alloys are used extensively in nuclear power systems for their resistance to general corrosion, localized corrosion, and environmentally assisted cracking. However, concerns with stress corrosion cracking of moderate chromium (14.22 wt-%) alloys such as Alloy 600 and its filler metals(FMs) (E-182 and EN82) have driven the application of higher chromium (28.30 wt-%) alloys like Alloy 690. While Alloy 690 and its FMs show outstanding resistance to environmentally assisted cracking in most water-reactor environments, these alloys are prone to welding defects, most notably to ductility dip cracking(DDC). The DDC occurs at temperatures between 0.5 and 0.8 of their melting temperature. This ductility drop may result in intergranular elevated temperature cracking often referred to as DDC. The DDC may occur during the high temperature processing of these alloys or during welding if the imposed strain exhausts the available ductility within this temperature range. Several alloy systems including Ni-base alloys, Ni.Cu alloys, Cu alloys, stainless steels and steels, have been reported to be susceptible to DDC. A complete understanding of the DDC mechanism does not exist, which makes DDC control in actual production conditions a very difficult task. In this study, the DDC resistance was evaluated with different FMs which have different chemical composition. The microstructural features of FMs such as precipitation behavior and grain boundaries morphology were observed, and it were correlated with the DDC susceptibility. The hot ductility test and strainto- fracture test was used to evaluate the DDC susceptibility at high temperature.

  4. Relationship between Microstructure and Ductility Dip Cracking resistance of Alloy 600/690 weld metals

    International Nuclear Information System (INIS)

    Ryu, Jae Yong; Lee, Chang Hee; Kim, Min Chul; Lee, Ho Jin; Kim, Keoung Ho; Park, Kwang Soo; Shim, Deog Nam

    2009-01-01

    Ni-Cr-Fe alloys are used extensively in nuclear power systems for their resistance to general corrosion, localized corrosion, and environmentally assisted cracking. However, concerns with stress corrosion cracking of moderate chromium (14.22 wt-%) alloys such as Alloy 600 and its filler metals(FMs) (E-182 and EN82) have driven the application of higher chromium (28.30 wt-%) alloys like Alloy 690. While Alloy 690 and its FMs show outstanding resistance to environmentally assisted cracking in most water-reactor environments, these alloys are prone to welding defects, most notably to ductility dip cracking(DDC). The DDC occurs at temperatures between 0.5 and 0.8 of their melting temperature. This ductility drop may result in intergranular elevated temperature cracking often referred to as DDC. The DDC may occur during the high temperature processing of these alloys or during welding if the imposed strain exhausts the available ductility within this temperature range. Several alloy systems including Ni-base alloys, Ni.Cu alloys, Cu alloys, stainless steels and steels, have been reported to be susceptible to DDC. A complete understanding of the DDC mechanism does not exist, which makes DDC control in actual production conditions a very difficult task. In this study, the DDC resistance was evaluated with different FMs which have different chemical composition. The microstructural features of FMs such as precipitation behavior and grain boundaries morphology were observed, and it were correlated with the DDC susceptibility. The hot ductility test and strainto- fracture test was used to evaluate the DDC susceptibility at high temperature

  5. The effect of pre-deformation on the ductility of chromium

    International Nuclear Information System (INIS)

    Wadsack, R.; Pippan, R.; Schedler, B.

    2002-01-01

    Full text: Due to their low neutron-induced radioactivity chromium based materials are considered to be candidates as structure materials in fusion technology. Drawbacks for the application of these materials in industrial design are their brittleness at room temperature and their high Ductile to Brittle Transition Temperatures (DBTT). In this paper mechanical and fractographical investigations are presented of pure chromium (DUCROPUR) with a purity of about 99.97 % and the dispersion strengthened chromium alloy Cr 5 Fe 1 Y 2 O 3 (DUCROLLOY). The investigated specimens have been produced in a powder metallurgical route. They have been tested in the as HIPped condition (recrystallized) and after different pre-deformations. DUCROPUR and DUCROLLOY with as HIPped microstructures show in bending tests and tension tests brittle behavior at RT. Plastic deformations are obtained between 200 o C and 250 o C and above 400 o C, respectively. The K Q value of DUCROPUR increases from 12 MPam 1/2 at 290 o C up to a value of 500 MPam 1/2 at 320 o C. In spite of the large fracture toughness value at 320 o C the final fracture occurs again in a cleavage mode. DUCROLLOY shows up to 740 o C only a slight increase of fracture toughness with increasing temperature. An improvement in ductility and a significant increase in fracture strength have been induced by pre-deformation in tension, in bending, by Equal Channel Angular Extrusion (ECAE) and by Cyclic Channel Die Compression (CCDC). The developed microstructures of the samples have been investigated in the Scanning Electron Microscope (SEM) by means of different techniques. In order to determine the typical microstructure sizes Back Scattered Electrons (BSE) imaging has been applied. To differ if the boundaries are large or low angle boundaries the degree of misorientation has been determined with the Electron Back Scatter Diffraction (EBSD) method. (author)

  6. Hole Defects Affect the Dynamic Fracture Behavior of Nearby Running Cracks

    Directory of Open Access Journals (Sweden)

    R. S. Yang

    2018-01-01

    Full Text Available Effects of defects on the dynamic fracture behavior of engineering materials cannot be neglected. Using the experimental system of digital laser dynamic caustics, the effects of defects on the dynamic fracture behavior of nearby running cracks are studied. When running cracks propagate near to defects, the crack path deflects toward the defect; the degree of deflection is greater for larger defect diameters. When the running crack propagates away from the defect, the degree of deflection gradually reduces and the original crack path is restored. The intersection between the caustic spot and the defect is the direct cause of the running crack deflection; the intersection area determines the degree of deflection. In addition, the defect locally inhibits the dynamic stress intensity factor of running cracks when they propagate toward the defect and locally promotes the dynamic stress intensity factor of running cracks when they propagate away from the defect.

  7. Robustness Analysis of a Wide-Span Timber Structure with Ductile Behaviour

    DEFF Research Database (Denmark)

    Kirkegaard, Poul Henning; Sørensen, John Dalsgaard; Cizmar, D.

    2010-01-01

    This paper considers robustness evaluation of a wide span timber truss structure where the ductile behavior is taken into account. The robustness analysis is based on a structural reliability framework used on a simplified mechanical system modelling a timber truss system. A measure of ductile...... behaviour is introduced and for different values of this measure the robustness indices are estimated. The results indicate that the robustness of a timber truss system can be increased by taking the ductile behavior into....

  8. Multiscale Roughness Influencing on Transport Behavior of Passive Solute through a Single Self-affine Fracture

    Science.gov (United States)

    Dou, Z.

    2017-12-01

    In this study, the influence of multi-scale roughness on transport behavior of the passive solute through the self-affine fracture was investigated. The single self-affine fracture was constructed by the successive random additions (SRA) and the fracture roughness was decomposed into two different scales (i.e. large-scale primary roughness and small-scale secondary roughness) by the Wavelet analysis technique. The fluid flow in fractures, which was characterized by the Forchheimer's law, showed the non-linear flow behaviors such as eddies and tortuous streamlines. The results indicated that the small-scale secondary roughness was primarily responsible for the non-linear flow behaviors. The direct simulations of asymptotic passive solute transport represented the Non-Fickian transport characteristics (i.e. early arrivals and long tails) in breakthrough curves (BTCs) and residence time distributions (RTDs) with and without consideration of the secondary roughness. Analysis of multiscale BTCs and RTDs showed that the small-scale secondary roughness played a significant role in enhancing the Non-Fickian transport characteristics. We found that removing small-scale secondary roughness led to the lengthening arrival and shortening tail. The peak concentration in BTCs decreased as the secondary roughness was removed, implying that the secondary could also enhance the solute dilution. The estimated BTCs by the Fickian advection-dispersion equation (ADE) yielded errors which decreased with the small-scale secondary roughness being removed. The mobile-immobile model (MIM) was alternatively implemented to characterize the Non-Fickian transport. We found that the MIM was more capable of estimating Non-Fickian BTCs. The small-scale secondary roughness resulted in the decreasing mobile domain fraction and the increasing mass exchange rate between immobile and mobile domains. The estimated parameters from the MIM could provide insight into the inherent mechanism of roughness

  9. Micro-indentation fracture behavior of human enamel.

    Science.gov (United States)

    Padmanabhan, Sanosh Kunjalukkal; Balakrishnan, Avinash; Chu, Min-Cheol; Kim, Taik Nam; Cho, Seong Jai

    2010-01-01

    The purpose of this study was to determine the crack resistance behavior (K(R)) of human enamel in relation to its microstructure. Human molar teeth were precision cut, polished and tested using Vickers micro-indentation at different loads ranging from 0.98 to 9.8 N. Five indentation load levels were considered, 20 indentation cracks for each load level were introduced on the surface of the test specimen (10 indentations per tooth) and their variability was evaluated using Weibull statistics and an empirical model. Scanning electron microscopy (SEM) and atomic force microscopy (AFM) were used to analyze the crack morphology and propagation mechanisms involved. The results showed that enamel exhibited increasing cracking resistance (K(R)) with increasing load. It was found that the crack propagation mainly depended on the location and the microstructure it encountered. SEM showed the formation of crack bridges and crack deflection near the indentation crack tip. The crack mode was of Palmqvist type even at larger loads of 9.8 N. This was mainly attributed to the large process zone created by the interwoven lamellar rod like microstructure exhibited by the enamel surface. This study shows that there are still considerable prospects for improving dental ceramics and for mimicking the enamel structure developed by nature.

  10. Effects of dead load on ductility of a floor system

    International Nuclear Information System (INIS)

    Fujisaki, E.; Sarkar, B.E.; Ho, H.; Reed, J.W.

    1993-01-01

    In seismic margin or seismic fragility calculations, the ductility scale factor F μ is often used to quantify the effect of inelastic energy absorption on structural capacity. In concept, the ductility scale factor can be thought of as a response spectrum reduction factor. For a given ductile structural element and input response spectrum, the product of F μ and the factor of safety against yield (F s ) provides a measure of the total factor of safety against failure (F). Testing and analytical studies by others have shown that structures such as shear walls and building frames (mounted vertically) subjected to horizontal input motions are capable of absorbing earthquake energy through inelastic behavior. Kennedy, 1984, Riddell, 1979, and Reed, 1991 studied the ductility scale factor and developed simplified procedures through the use of nonlinear analyses. For floor systems (mounted horizontally), we are mainly interested in the response to vertical input motions. Because of the constant downward pull of gravity, the nonlinear displacement of a floor structure is biased downward. This ratcheting phenomenon reduces the ductility scale factor for a horizontal element compared to the case where the same element is mounted vertically and is subjected to horizontal input motion. Through the use of nonlinear time history analyses, we investigated the effects of dead loads on the ductility scale factor of floor systems. We also developed a simple modification to the Riddell-Newmark procedure (Riddell, 1979), which is used to calculate the ductility scale factor for vertically mounted elements, to determine F μ for horizontally mounted elements

  11. Heat treatment effect on ductility of nickel-base alloys

    International Nuclear Information System (INIS)

    Burnakov, K.K.; Khasin, G.A.; Danilov, V.F.; Oshchepkov, B.V.; Listkova, A.I.

    1979-01-01

    Causes of low ductility of the KhN75MBTYu and KhN78T alloys were studied along with the heat treatment effects. Samples were tested at 20, 900, 1100, 1200 deg C. Large amount of inclusions was found in intercrystalline fractures of the above low-ductile alloys. The inclusions of two types took place: (α-Al 2 O 3 , FeO(Cr 2 O 3 xAl 2 O 3 )) dendrite-like ones and large-size laminated SiO 2 , FeO,(CrFe) 2 O 3 inclusions situated as separate colonies. Heat treatment of the alloys does not increase high-temperature impact strength and steel ductility. The heating above 1000 deg C leads to a partial dissolution and coagulation of film inclusions which results in an impact strength increase at room temperature

  12. Dislocation dynamics modelling of the ductile-brittle-transition

    International Nuclear Information System (INIS)

    Hennecke, Thomas; Haehner, Peter

    2009-01-01

    Many materials like silicon, tungsten or ferritic steels show a transition between high temperature ductile fracture with stable crack grow and high deformation energy absorption and low temperature brittle fracture in an unstable and low deformation mode, the ductile-brittle-transition. Especially in steels, the temperature transition is accompanied by a strong increase of the measured fracture toughness over a certain temperature range and strong scatter in the toughness data in this transition regime. The change in fracture modes is affected by dynamic interactions between dislocations and the inhomogeneous stress fields of notches and small cracks. In the present work a dislocation dynamics model for the ductile-brittle-transition is proposed, which takes those interactions into account. The model can explain an increase with temperature of apparent toughness in the quasi-brittle regime and different levels of scatter in the different temperature regimes. Furthermore it can predict changing failure sites in materials with heterogeneous microstructure. Based on the model, the effects of crack tip blunting, stress state, external strain rate and irradiation-induced changes in the plastic flow properties can be discussed.

  13. Nanowire failure: long = brittle and short = ductile.

    Science.gov (United States)

    Wu, Zhaoxuan; Zhang, Yong-Wei; Jhon, Mark H; Gao, Huajian; Srolovitz, David J

    2012-02-08

    Experimental studies of the tensile behavior of metallic nanowires show a wide range of failure modes, ranging from ductile necking to brittle/localized shear failure-often in the same diameter wires. We performed large-scale molecular dynamics simulations of copper nanowires with a range of nanowire lengths and provide unequivocal evidence for a transition in nanowire failure mode with change in nanowire length. Short nanowires fail via a ductile mode with serrated stress-strain curves, while long wires exhibit extreme shear localization and abrupt failure. We developed a simple model for predicting the critical nanowire length for this failure mode transition and showed that it is in excellent agreement with both the simulation results and the extant experimental data. The present results provide a new paradigm for the design of nanoscale mechanical systems that demarcates graceful and catastrophic failure. © 2012 American Chemical Society

  14. Effect of heat treatment on the elevated temperature tensile and fracture toughness behavior of Alloy 718 weldments

    International Nuclear Information System (INIS)

    Mills, W.J.

    1980-05-01

    The effect of heat treatment on the tensile and fracture toughness properties of Alloy 718 weldments was characterized at room temperature and elevated temperatures. The two heat treatments employed during this investigation were the convectional (ASTM A637) precipitation treatment and a modified treatment designed to improve the toughness of Alloy 718 welds. Weldments were also examined in the as-welded condition. The fracture toughness behavior of the Alloy 718 weldments was determined at 24, 427 and 538 degree C using both linear-elastic (K Ic ) and elastic-plastic (J Ic ) fracture mechanics concepts. Metallographic and electron fractographic examination of Alloy 718 weld fracture surfaces revealed that differences in fracture toughness behavior for the as-welded, conventional and modified conditions were associated with variations in the weld microstructure. 28 refs., 16 figs., 4 tabs

  15. Ductile flow by water-assisted cataclasis

    Science.gov (United States)

    den Brok, Bas

    2003-04-01

    In the presence of water otherwise brittle materials may deform macroscopically ductile by water-assisted cataclastic creep. This is possible as long as (i) solubility is high enough, so that stress-corrosion can occur, and (ii) local stress is low enough, to that fracturing remains subcritical. Water-assisted cataclastic creep (WACC) may play an important role in the middle and lower continental crust where mineral solubilities are high and stresses low. WACC is a poorly understood deformation process. Experiments were performed on very soluble brittle salts (Na-chlorate; K-alum) to study microstructure development by WACC. The experiments were carried out at room temperature and atmospheric pressure in a small see-through vessel. In this way the cataclastic deformation process could be studied "in-situ" under the microscope. Crystals were loaded in the presence of saturated salt solution. It appeared that originally straight mineral surfaces were instable when kept under stress. Grooves (or channels) slowly developed in the surface by local dissolution. These grooves behave like so-called Grinfeld instabilities. They develop because the energy of a grooved surface under stress is lower than the energy of a straight surface under stress. The grooves may deepen and turn into subcritical cracks when local stress further increases. These cracks propagate slowly. They propagate parallel to sigma1 but also at an angle and even perpendicular to sigma1, often following crystallographically controlled directions. The fractures mostly change direction while propagating, locally making turns of more than 180 degrees. Irregular fracture fragments thus develop. The fractures may migrate sideways (as with grain bounday migration) probably by solution-redeposition driven by differences in stress between both sides of the fracture. Thus the shape of the fragments changes. The size of the fracture fragments seems to be controlled by the distance of the grooves, which decreases

  16. Shock-induced mechanical response and spall fracture behavior of an extra-low interstitial grade Ti–6Al–4V alloy

    Energy Technology Data Exchange (ETDEWEB)

    Ren, Yu; Wang, Fuchi [School of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081 (China); National Key Laboratory of Science and Technology on Materials Under Shock and Impact, Beijing Institute of Technology, Beijing 100081 (China); Tan, Chengwen, E-mail: tanchengwen@126.com [School of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081 (China); National Key Laboratory of Science and Technology on Materials Under Shock and Impact, Beijing Institute of Technology, Beijing 100081 (China); Wang, Shuyou [State Key Laboratory of Explosion Science and Technology, Beijing Institute of Technology, Beijing 100081 (China); Yu, Xiaodong [School of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081 (China); National Key Laboratory of Science and Technology on Materials Under Shock and Impact, Beijing Institute of Technology, Beijing 100081 (China); Jiang, Jianwei [State Key Laboratory of Explosion Science and Technology, Beijing Institute of Technology, Beijing 100081 (China); Ma, Honglei [China Astronaut Research and Training Center, Beijing 100094 (China); Cai, Hongnian [School of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081 (China); National Key Laboratory of Science and Technology on Materials Under Shock and Impact, Beijing Institute of Technology, Beijing 100081 (China)

    2013-08-20

    The mechanical response and spall fracture behavior of an extra-low interstitial (ELI) grade Ti–6Al–4V alloy are systemically investigated during one-dimensional shock loading. The effects of oxygen content on the shock response and dynamic failure characteristic of Ti–6Al–4V are also shown through the comparison of the obtained results with those for commercial Ti–6Al–4V. The measured Hugoniot elastic limit (HEL) of Ti–6Al–4V ELI is lower than that of commercial Ti–6Al–4V. While the fitted shock parameters and the measured Hugoniot in the stress-particle velocity space of Ti–6Al–4V ELI are found to be almost identical to those of commercial Ti–6Al–4V. These results indicate that the oxygen content can significantly affect the HEL of Ti–6Al–4V, but has little or no influence on the shock response of this alloy beyond the HEL. The postshock Ti–6Al–4V ELI does not display shock-induced strengthening during quasistatic and dynamic compression tests. Transmission electron microscopy (TEM) analyses reveal that the lack of high density dislocations or dislocation cells limits the shock-induced strengthening effect, although dislocation multiplication and tangles lead to increased yield strength and strain hardening rate of the reloaded material. Finally, Ti–6Al–4V ELI is demonstrated to spall in a ductile manner, and has similar spall strengths to those of commercial Ti–6Al–4V under different shock loading conditions. The oxygen content exerts no effect on the spall fracture manner of Ti–6Al–4V, although reducing the oxygen content enables this alloy to endure more micro-damages.

  17. Shock-induced mechanical response and spall fracture behavior of an extra-low interstitial grade Ti–6Al–4V alloy

    International Nuclear Information System (INIS)

    Ren, Yu; Wang, Fuchi; Tan, Chengwen; Wang, Shuyou; Yu, Xiaodong; Jiang, Jianwei; Ma, Honglei; Cai, Hongnian

    2013-01-01

    The mechanical response and spall fracture behavior of an extra-low interstitial (ELI) grade Ti–6Al–4V alloy are systemically investigated during one-dimensional shock loading. The effects of oxygen content on the shock response and dynamic failure characteristic of Ti–6Al–4V are also shown through the comparison of the obtained results with those for commercial Ti–6Al–4V. The measured Hugoniot elastic limit (HEL) of Ti–6Al–4V ELI is lower than that of commercial Ti–6Al–4V. While the fitted shock parameters and the measured Hugoniot in the stress-particle velocity space of Ti–6Al–4V ELI are found to be almost identical to those of commercial Ti–6Al–4V. These results indicate that the oxygen content can significantly affect the HEL of Ti–6Al–4V, but has little or no influence on the shock response of this alloy beyond the HEL. The postshock Ti–6Al–4V ELI does not display shock-induced strengthening during quasistatic and dynamic compression tests. Transmission electron microscopy (TEM) analyses reveal that the lack of high density dislocations or dislocation cells limits the shock-induced strengthening effect, although dislocation multiplication and tangles lead to increased yield strength and strain hardening rate of the reloaded material. Finally, Ti–6Al–4V ELI is demonstrated to spall in a ductile manner, and has similar spall strengths to those of commercial Ti–6Al–4V under different shock loading conditions. The oxygen content exerts no effect on the spall fracture manner of Ti–6Al–4V, although reducing the oxygen content enables this alloy to endure more micro-damages

  18. A diffraction based study of the deformation mechanisms in anomalously ductile B2 intermetallics

    Science.gov (United States)

    Mulay, Rupalee Prashant

    phase transformations in CoTi and CoZr. Also, post deformation characterization did not reveal any evidence of twinning. However, TEM based g·b analysis and EBSD based in-grain misorientation axis (IGMA) analysis showed that beyond a transition in the strain hardening behavior in CoTi, slip modes involving dislocations with and Burgers vectors are activated. The slip of such dislocations can reduce stress concentrations that could otherwise lead to premature fracture, thus providing a satisfying explanation for the anomalous ductility of CoTi and related compounds, like CoZr. Dislocation self-energy calculations accounting for elastic anisotropy suggest that the choice of slip direction in these alloys is mobility-, rather than source-, limited. The reach of this "ductilizing effect" over B2 alloys was explored by producing, characterizing, and testing a number of simple metal-rare earth metal compounds, namely MgY, MgNd and MgCe. MgR intermetallics with the B2 structure were found to be brittle and exhibit a cleavage type fracture indicating that the ductilizing effect is not as widespread as was initially thought. MgY and MgNd were found to primarily cleave along the {100} planes, while MgCe was found to cleave on the {111} planes. A large Bauschinger effect was observed in several of the anomalously ductile B2 compounds, such that the material actually begins to yield in the reverse direction on unloading. When only the primary slip mode {011} is active in CoZr (prior to a transition in strain hardening), the buildup of intergranular stresses is large and is chiefly responsible for the observed Bauschinger effect. However, past the aforementioned transition in strain hardening, the effect of intergranular stresses diminishes. The results demonstrate that the activation of hard, secondary slip modes causes the internal strains to develop more uniformly among the grains, thus reducing the intergranular stresses which cause the Bauschinger effect. Crystal plasticity

  19. Energy based methods for determining elastic plastic fracture

    International Nuclear Information System (INIS)

    Witt, F.J.

    1979-01-01

    Several methods are currently in use or under study for calculating various conditions of fracturing for varying degrees of plasticity. Among these are innovations on the J-integral concept, crack opening displacement or angle, the two parameter concept and the equivalent energy method. Methods involving crack arrest and ductile tearing also fall in this category. Each of these methods have many salient points and some efforts are underway to establish the underlying relationship between them. In this paper, the current research directions of J-integral and equivalent energy methodologies are reviewed with a broader discussion presented for the equivalent energy methodology. The fundamental basis of equivalent energy methodology rests with the volumetric energy ratio. For fractures governed by linear elastic fracture mechanics, the volumetric energy ratio is independent of flaw size and geometry and depends only on the scale factor between model and prototype and temperature. The behavioral aspects of the volumetric energy ratios have been investigated throughout the temperature range from brittle fracture to fully ductile fracture. For five different specimen and structural configurations it has been shown experimentally that the volumetric energy ratio retains its basic properties. That is, the volumetric energy ratio while changing in actual value, maintains its independence of geometry and flaw size while retaining a unique dependence on scale factor and temperature. This property interpreted in terms of fracture mechanics leads to the equivalent energy method. (orig.)

  20. Mechanical behavior and fracture characterization of the T91 martensitic steel in liquid sodium environment

    International Nuclear Information System (INIS)

    Hamdane, Ouadie

    2012-01-01

    The T91 martensitic steel is designed to constitute structural material of future sodium fast reactors of fourth generation, where it will be subjected to stresses in presence of liquid sodium. This study presents a qualitative and quantitative estimate of the sensitivity of T91 steel towards the phenomenon of liquid metal embrittlement. The effect of liquid sodium on T91 steel was studied and quantified according to the temperature and the cross head rate displacement, by using a set-up of Small Punch Test, three and four bending test, developed in laboratory. Mechanical tests in sodium environment are carried out inside a Plexiglas cell, conceived and developed at the laboratory. The atmosphere inside this cell is severely purified and controlled, in order to avoid on the one hand an explosive reaction of sodium with moisture, or an ignition with oxygen, and on the other hand to minimize the presence of impurities in liquid sodium used. The presence of sodium accelerates T91 steel fracture at low temperature, without modifying its ductile character. The T91 pre-immersion in sodium makes it possible to dissolve the protective layer of chromium oxide, and to obtain an intimate contact with the molten metal. However, pre-immersion generates a surface defects which cause a partial embrittlement by sodium. The hardening of T91 steel by heat treatment with a tempering temperature of 550 C (T91-TR550) causes a total embrittlement of steel in presence of sodium, with and without pre-immersion. The rupture of the T91-TR550 steel takes then place by intergranular de-cohesion, corresponding to the crack initiation phase, followed by laths de-cohesion, corresponding to the phase of propagation of these cracks. The mechanism suggested in this study is based on the intergranular penetration of sodium, supported by the presence of segregated impurities such phosphorus, and by the plastic deformation [fr

  1. Evaluation of the intrinsic and extrinsic fracture behavior of iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Cooper, B.R.; Kang, B.S. [West Virginia Univ., Morgantown, WV (United States)

    1998-07-27

    Iron aluminides have excellent corrosion resistance in high-temperature oxidizing-sulfidizing environments; however, there are problems at room and medium temperatures with hydrogen embrittlement as related to exposure to moisture. In this research, a coordinated computational modeling/experimental study of mechanisms related to environmental-assisted fracture behavior of selected iron aluminides has been undertaken. The modeling and the experimental work connect at the level of coordinated understanding of the mechanisms for hydrogen penetration and for loss of strength and susceptibility to fracture. The focus of the modeling component has been on the challenging question of accurately predicting the iron vacancy formation energy in Fe{sub 3}Al and the subsequent tendency, if present, for vacancy clustering. The authors have successfully performed, on an ab initio basis, the first calculation of the vacancy formation energy in Fe{sub 3}Al. These calculations include lattice relaxation effects which are quite large for one of the two types of iron sites. This has significant implications for vacancy clustering effects with consequences for hydrogen diffusion. Indeed, the ab-initio-based estimate of the divacancy binding energy indicates a likely tendency toward such clustering for iron vacancies on the sites with large lattice relaxation. The experimental work has focused on the relationship of the choice and concentration of additives to the improvement of resistance to hydrogen embrittlement and hence to the fracture behavior.

  2. Thermal image analysis of plastic deformation and fracture behavior by a thermo-video measurement system

    International Nuclear Information System (INIS)

    Ohbuchi, Yoshifumi; Sakamoto, Hidetoshi; Nagatomo, Nobuaki

    2016-01-01

    The visualization of the plastic region and the measurement of its size are necessary and indispensable to evaluate the deformation and fracture behavior of a material. In order to evaluate the plastic deformation and fracture behavior in a structural member with some flaws, the authors paid attention to the surface temperature which is generated by plastic strain energy. The visualization of the plastic deformation was developed by analyzing the relationship between the extension of the plastic deformation range and the surface temperature distribution, which was obtained by an infrared thermo-video system. Furthermore, FEM elasto-plastic analysis was carried out with the experiment, and the effectiveness of this non-contact measurement system of the plastic deformation and fracture process by a thermography system was discussed. The evaluation method using an infrared imaging device proposed in this research has a feature which does not exist in the current evaluation method, i.e. the heat distribution on the surface of the material has been measured widely by noncontact at 2D at high speed. The new measuring technique proposed here can measure the macroscopic plastic deformation distribution on the material surface widely and precisely as a 2D image, and at high speed, by calculation from the heat generation and the heat propagation distribution. (paper)

  3. Friction welding of ductile cast iron using interlayers

    International Nuclear Information System (INIS)

    Winiczenko, Radoslaw; Kaczorowski, Mieczyslaw

    2012-01-01

    Highlights: → The results of the study of the friction welding of ductile cast iron using interlayers are presented. → The results of the analysis shows that the joint has the tensile strength compared to that of basic material. → In case of ductile cast iron, it is possible to reach the tensile strength equals even 700 MPa. → The process of friction welding was accompanied with diffusion of Cr, Ni and C atoms across the interface. -- Abstract: In this paper, ductile cast iron-austenitic stainless steel, ductile cast iron-pure Armco iron and ductile cast iron-low carbon steel interlayers were welded, using the friction welding method. The tensile strength of the joints was determined, using a conventional tensile test machine. Moreover, the hardness across the interface of materials was measured on metallographic specimens. The fracture surface and microstructure of the joints was examined using either light stereoscope microscopy as well as electron microscopy. In this case, scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were applied. The results of the analysis shows that the joint has the tensile strength compared to that of basic material. In case of ductile cast iron, it is possible to reach the tensile strength equals even 700 MPa. It was concluded that the process of friction welding was accompanied with diffusion of Cr, Ni and C atoms across the ductile cast iron-stainless steel interface. This leads to increase in carbon concentration in stainless steel where chromium carbides were formed, the size and distribution of which was dependent on the distance from the interface.

  4. Multi-scale modeling of ductile failure in metallic alloys

    International Nuclear Information System (INIS)

    Pardoen, Th.; Scheyvaerts, F.; Simar, A.; Tekoglu, C.; Onck, P.R.

    2010-01-01

    Micro-mechanical models for ductile failure have been developed in the seventies and eighties essentially to address cracking in structural applications and complement the fracture mechanics approach. Later, this approach has become attractive for physical metallurgists interested by the prediction of failure during forming operations and as a guide for the design of more ductile and/or high-toughness microstructures. Nowadays, a realistic treatment of damage evolution in complex metallic microstructures is becoming feasible when sufficiently sophisticated constitutive laws are used within the context of a multilevel modelling strategy. The current understanding and the state of the art models for the nucleation, growth and coalescence of voids are reviewed with a focus on the underlying physics. Considerations are made about the introduction of the different length scales associated with the microstructure and damage process. Two applications of the methodology are then described to illustrate the potential of the current models. The first application concerns the competition between intergranular and transgranular ductile fracture in aluminum alloys involving soft precipitate free zones along the grain boundaries. The second application concerns the modeling of ductile failure in friction stir welded joints, a problem which also involves soft and hard zones, albeit at a larger scale. (authors)

  5. Multiscale modeling of ductile failure in metallic alloys

    Science.gov (United States)

    Pardoen, Thomas; Scheyvaerts, Florence; Simar, Aude; Tekoğlu, Cihan; Onck, Patrick R.

    2010-04-01

    Micromechanical models for ductile failure have been developed in the 1970s and 1980s essentially to address cracking in structural applications and complement the fracture mechanics approach. Later, this approach has become attractive for physical metallurgists interested by the prediction of failure during forming operations and as a guide for the design of more ductile and/or high-toughness microstructures. Nowadays, a realistic treatment of damage evolution in complex metallic microstructures is becoming feasible when sufficiently sophisticated constitutive laws are used within the context of a multilevel modelling strategy. The current understanding and the state of the art models for the nucleation, growth and coalescence of voids are reviewed with a focus on the underlying physics. Considerations are made about the introduction of the different length scales associated with the microstructure and damage process. Two applications of the methodology are then described to illustrate the potential of the current models. The first application concerns the competition between intergranular and transgranular ductile fracture in aluminum alloys involving soft precipitate free zones along the grain boundaries. The second application concerns the modeling of ductile failure in friction stir welded joints, a problem which also involves soft and hard zones, albeit at a larger scale.

  6. Investigation of Mechanical Properties and Fracture Simulation of Solution-Treated AA 5754

    Science.gov (United States)

    Kumar, Pankaj; Singh, Akhilendra

    2017-10-01

    In this work, mechanical properties and fracture toughness of as-received and solution-treated aluminum alloy 5754 (AA 5754) are experimentally evaluated. Solution heat treatment of the alloy is performed at 530 °C for 2 h, and then, quenching is done in water. Yield strength, ultimate tensile strength, impact toughness, hardness, fatigue life, brittle fracture toughness (K_{Ic} ) and ductile fracture toughness (J_{Ic} ) are evaluated for as-received and solution-treated alloy. Extended finite element method has been used for the simulation of tensile and fracture behavior of material. Heaviside function and asymptotic crack tip enrichment functions are used for modelling of the crack in the geometry. Ramberg-Osgood material model coupled with fracture energy is used to simulate the crack propagation. Fracture surfaces obtained from various mechanical tests are characterized by scanning electron microscopy.

  7. Quality assurance of the reactor pressure vessel of nuclear power plants. Determination of the fracture toughness KIC above the ductile-brittle transition region on small test specimens by means of a conformal mapping

    International Nuclear Information System (INIS)

    Ullrich, G.; Krompholz, K.

    1994-01-01

    The ''surveillance-programs'' for the determination of the mechanical properties of reactor pressure vessel (RPV) materials, as a function of the neutron dose, include impact and tensile tests for the boiling water reactor; while for pressurized water reactors additional wedge opening load specimens (WOL), for the measurement of the fracture toughness K IC at low temperatures, are utilized. While the Charpy impact toughness gives the total magnitude of energy, which indicates the change of the material state, e.g. the state of embrittlement, the fracture toughness, I IC , gives a base for mechanical calculations. This is of importance for components in which cracks or flaws are assumed. The mechanical analysis, and its relevance to safety assessments, depends on the knowledge of different parameters such as geometry of the structure and flaws, and load history of the structure. Fracture mechanical methods play an important role, if the leak-before-fracture problem is considered. Within the frame work of fracture mechanical methods, only the influence of assumed macroscopic cracks on the structural behaviour can be handled. Flaw formation processes in flaw-free structures, as well as the treatment of short flaws, can not currently be included. In the regime of low and intermediate temperatures (for ferritic and austenitic materials, normally below 400 o C), the rules of linear elastic fracture mechanics (LEFM) and elasto-plastic fracture mechanics (EPFM) are applied, some of which are already part of the code cases. (author) 5 figs., 32 refs

  8. Fracture toughness of stainless steel welds

    International Nuclear Information System (INIS)

    Mills, W.J.

    1985-11-01

    The effects of temperature, composition and weld-process variations on the fracture toughness behavior for Types 308 and 16-8-2 stainless steel (SS) welds were examined using the multiple-specimen J/sub R/-curve procedure. Fracture characteristics were found to be dependent on temperature and weld process but not on filler material. Gas-tungsten-arc (GTA) welds exhibited the highest fracture toughness, a shielded metal-arc (SMA) weld exhibited an intermediate toughness and submerged-arc (SA) welds yielded the lowest toughness. Minimum-expected fracture properties were defined from lower-bound J/sub c/ and tearing modulus values generated here and in previous studies. Fractographic examination revealed that microvoid coalescence was the operative fracture mechanism for all welds. Second phase particles of manganese silicide were found to be detrimental to the ductile fracture behavior because they separated from the matrix during the initial stages of plastic straining. In SA welds, the high density of inclusions resulting from silicon pickup from the flux promoted premature dimple rupture. The weld produced by the SMA process contained substantially less manganese silicide, while GTA welds contained no silicide inclusions. Delta ferrite particles present in all welds were substantially more resistant to local failure than the silicide phase. In welds containing little or no manganese silicide, delta ferrite particles initiated microvoid coalescence but only after extensive plastic straining

  9. Assessment of the fracture behavior of weld material from a full-thickness clad RPV shell segment

    International Nuclear Information System (INIS)

    Bass, B.R.; Keeney, J.A.; McAfee, W.J.

    1995-01-01

    A testing program is described that utilizes full-thickness clad beam specimens to quantify fracture toughness for shallow cracks in material for which metallurgical conditions are prototypic of those found in reactor pressure vessels (RPVs). The beam specimens are fabricated from a section of an RPV shell (removed from a canceled nuclear plant) that includes weld, plate, and clad material. A summary of the testing program includes a description of the specimen geometry, material properties, the testing procedure, and the experimental results from three specimens. The yield strength of the weld material was determined to be 36% higher than the base material. The high yield strength for prototypic weld material may be implications for RPV integrity assessments. Fracture toughness data from three clad beam specimens are compared with other shallow- and deep-crack beam cruciform data generated previously from A 533 Grade B plate material. Difficulties with interpreting lower-bound fracture toughness curves constructed from the shallow-crack data are essentially resolved by adopting a single normalizing temperature parameter, namely, the nil-ductility transition temperature (NDT)

  10. Effects of local mechanical and fracture properties on LBB behavior of a dissimilar metal welded joint in nuclear power plants

    Energy Technology Data Exchange (ETDEWEB)

    Du, L.Y.; Wang, G.Z., E-mail: gzwang@ecust.edu.cn; Xuan, F.Z.; Tu, S.T.

    2013-12-15

    Highlights: • Effect of local mechanical and fracture properties on LBB behavior were investigated. • Considering local mechanical properties leads to slightly high LBB curve. • Use of fracture resistance of base or weld will produce non-conservative LBB result. • Local fracture properties of interface region cannot be ignored in LBB analysis. - Abstract: In this paper, three-dimensional finite element models with and without considering local mechanical properties were built for a dissimilar metal welded joint (DMWJ) connected the safe end to pipe-nozzle of a reactor pressure vessel. The inner circumferential surface cracks were postulated at the interface of A508 steel and buttering Alloy52Mb. Based on the elastic–plastic fracture mechanics theory of J-integral, the crack growth stability was analyzed. The effects of the local mechanical and fracture resistance properties on LBB behavior were investigated. The results show that considering local mechanical properties leads to slightly high LBB curve. For the A508/Alloy52Mb interface region cracks in the DMWJ, if the fracture resistance curve of base metal A508 or the buttering Alloy52Mb is used, the non-conservative (unsafe) LBB assessment result will be produced. With increasing the applied bending moment, the degree of un-conservatism in LBB behavior becomes large. Therefore, to obtain accurate LBB assessment results, the local fracture resistance properties of the interface region should be used.

  11. Modeling and simulation of deformation and fracture behavior of components made of fully lamellar {gamma}TiAl alloy

    Energy Technology Data Exchange (ETDEWEB)

    Kabir, Mohammad Rizviul [GKSS-Forschungszentrum Geesthacht GmbH (Germany). Inst. fuer Materialforschung

    2008-07-01

    The present work deals with the modeling and simulation of deformation and fracture behavior of fully lamellar {gamma}TiAl alloy; focusing on understanding the variability of local material properties and their influences on translamellar fracture. Afracture model has been presented that takes the inhomogeneity of the local deformation behavior of the lamellar colonies as well as the variability in fracture strength and toughness into consideration. To obtain the necessary model parameters, a hybrid methodology of experiments and simulations has been adopted. The experiments were performed at room temperature that demonstrates quasi-brittle response of the TiAl polycrystal. Aremarkable variation in stress-strain curves has been found in the tensile tests. Additional fracture tests showed significant variations in crack initiation and propagation during translamellar fracture. Analyzing the fracture surfaces, the micromechanical causes of these macroscopic scatter have been explained. The investigation shows that the global scatter in deformation and fracture response is highly influenced by the colony orientation and tilting angle with respect to the loading axis. The deformation and fracture behavior have been simulated by a finite element model including the material decohesion process described by a cohesive model. In order to capture the scatter of the macroscopic behavior, a stochastic approach is chosen. The local variability of stressstrain in the polycrystal and the variability of fracture parameters of the colonies are implemented in the stochastic approach of the cohesive model. It has been shown that the proposed approach is able to predict the stochastic nature of crack initiation and propagation as observed from the experiments. The global specimen failure with stable or unstable crack propagation can be explained in terms of the local variation of material properties. (orig.)

  12. Fracture mechanics behavior of a Ni-Fe superalloy sheath for superconducting fusion magnets. Pt. 1. Property measurements

    International Nuclear Information System (INIS)

    Tobler, R.L.; Hwang, I.S.; Steeves, M.M.

    1997-01-01

    For pt.2 see ibid., p.269-79 (1997). A seamless extruded conduit for superconductor cabling was fabricated and subjected to mechanical tests. The conduit is made of a nickel-iron alloy having aging and thermal contraction characteristics comparable with Nb 3 Sn conductors. The conduit in liquid helium at 4 K retains its ductility and offers high strength, toughness, and fatigue resistance. Specimens with surface cracks in tension offer substantial fracture resistance for the practical case of crack propagation in the through-wall direction. Fatigue tests indicate that surface cracks adopt a nearly semicircular shape as they grow through the conduit wall (L-S orientation) at rates in the power-law region that are no faster than rates in the transverse direction (L-T orientation). The serviceability of this material is discussed. (orig.)

  13. Physical fracture properties (fracture surfaces as information sources; crackgrowth and fracture mechanisms; exemples of cracks)

    International Nuclear Information System (INIS)

    Meny, Lucienne.

    1979-06-01

    Fracture surfaces are considered as a useful source of informations: an introduction to fractography is presented; the fracture surface may be observed through X ray microanalysis, and other physical methods such as Auger electron spectroscopy or secundary ion emission. The mechanisms of macroscopic and microscopic crackgrowth and fracture are described, in the case of unstable fracture (cleavage, ductile with shear, intergranular brittleness) and of progressive crack propagation (creep, fatigue). Exemples of cracks are presented in the last chapter [fr

  14. Correlation of nodular austempered ductile iron (ADI) microstructural parameters and fatigue properties using an approach based on fracture mechanics; Correlacao entre parametros microestruturais do ferro fundido nodular austemperado (ADI) com suas propriedades a fadiga utilizando uma abordagem baseada na mecanica de fratura

    Energy Technology Data Exchange (ETDEWEB)

    Dias, Jose Felipe [Universidade de Itauna (UIT), MG (Brazil). Faculdade de Engenharia; Fonseca, Vinicius Rizzuti; Godefroid, Leonardo Barbosa [Universidade Federal de Ouro Preto (UFOP), MG (Brazil). Escola de Minas; Ribeiro, Gabriel de Oliveira [Universidade Federal de Minas Gerais (UFMG), MG (Brazil). Departamento de Engenharia de Estruturas

    2010-07-01

    An investigation has been accomplished to check the effect of temperature and austempering time on austempered ductile iron (ADI) properties by means of fracture toughness (K{sub C}) and fatigue threshold (∆K{sub th}) tests. The correlation of ADI microstructural parameters and ADI two mechanical parameters: KC and Kth, is evaluated. Three sets of samples have ben extracted from ADI casting Y blocks produced in industrial conditions.and austenitized at 900°C for 1.5 hour. The austempering process has been performed in the following ways: the first set was austenitized at 300 deg C for 4 hours, the second set at 360°C for 1.5 hour and the third at 360°C for 0.6 hour. These distinct austempering processes have been adopted in order to obtain distinct microstructures containing austenite with two different carbon rates and two ferritic cell sizes. The materials have been characterized by means of optical and electronic microscopy, X-ray diffraction and mechanical tests. All materials have presented equivalent fatigue crack propagation rates, fracture toughness in the range between 94 and 128 MPa·m{sup 1/2} and ∆K{sub th} in the range between 5,7 and 6,4 MPa·m{sup 1/2}. The experimental results have confirmed the effect of microstructural properties (austenitic volumetric rate, austenitic carbon rate, ferritic cell size, total matrix carbon content) on fracture toughness (K{sub C}) and fatigue threshold (∆K{sub th}). Further, it was found that following parameters: fracture toughness (K{sub C}), fatigue threshold ((∆K{sub th}) and impact strength are correlated with the total matrix carbon content and ferritic cell size. (author)

  15. Development of a plastic fracture methodology. Final report

    International Nuclear Information System (INIS)

    Kanninen, M.F.; Hahn, G.T.; Broek, D.; Stonesifer, R.B.; Marschall, C.W.; Abou-Sayed, I.S.; Zahoor, A.

    1981-03-01

    A number of candidate fracture criteria were investigated to determine the basis for plastic fracture mechanics assessments of nuclear pressure vessels and other components exhibiting fully ductile behavior. The research was comprised of an integrated combination of stable crack growth experiments and elastic-plastic finite element analyses. The results demonstrated that many different fracture criteria can be used as the basis of a resistance curve approach to predicting stable crack growth and fracture instability. All have some disadvantages and none is completely unacceptable. On balance, the best criteria were found to be the J-integral for initiation and limited amounts of stable crack growth and the local crack tip opening angle for extended amounts of stable growth. A combination of the two, which may preserve the advantages of each while reducing their disadvantages, was also suggested by these results

  16. Development of a plastic fracture methodology. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Kanninen, M.F.; Hahn, G.T.; Broek, D.; Stonesifer, R.B.; Marschall, C.W.; Abou-Sayed, I.S.; Zahoor, A.

    1981-03-01

    A number of candidate fracture criteria were investigated to determine the basis for plastic fracture mechanics assessments of nuclear pressure vessels and other components exhibiting fully ductile behavior. The research was comprised of an integrated combination of stable crack growth experiments and elastic-plastic finite element analyses. The results demonstrated that many different fracture criteria can be used as the basis of a resistance curve approach to predicting stable crack growth and fracture instability. All have some disadvantages and none is completely unacceptable. On balance, the best criteria were found to be the J-integral for initiation and limited amounts of stable crack growth and the local crack tip opening angle for extended amounts of stable growth. A combination of the two, which may preserve the advantages of each while reducing their disadvantages, was also suggested by these results.

  17. Influence of temperature and grain size on the tensile ductility of AISI 316 stainless steel

    International Nuclear Information System (INIS)

    Mannan, S.L.; Samuel, K.G.; Rodriguez, P.

    1985-01-01

    The influence of tmeperature and grain size on the tensile ductility of AISI 316 stainless steel has been examined in the temperature range 300-1223 K for specimens with grain sizes varying from 0.025 to 0.650 mm at a nominal strain rate of 3 X 10 -4 s -1 . The percentage total elongation and reduction in area at fracture show minimum ductility at an intermediate temperature, and the temperature corresponding to this ductility minimum has been found to increase with increase in grain size. The total elongation is found to decrease with increase in grain size at high temperatures where failures are essentially intergranular in nature. At 300 K, both uniform and total elongation increase with increase in grain size and then show a small decrease for a very coarse grain size. The high ductility observed at low temperatures (300 K) is consistent with the observation of characteristic dimples associated with transgranular ductile fracture. The ductility minimum with respect to temperature is associated with the occurrence of intergranular fracture, as evidenced by optical and scanning electron microscopy. The present results support the suggestion that the ductility minimum coincides with the maximum amount of grain boundary sliding; at temperatures beyond the ductility minimum, grain boundary separation by cavitation is retarded by the occurrence of grain boundary migration, as evidenced by the grain boundary cusps. In tests conducted at various strain rates in the range 10 -3 -10 -6 s -1 at 873 K the ductility was found to decrease with decreasing strain rate, emphasizing the increased importance of grain boundary sliding at lower strain rates. (Auth.)

  18. Potentially exploitable supercritical geothermal resources in the ductile crust

    Science.gov (United States)

    Watanabe, Noriaki; Numakura, Tatsuya; Sakaguchi, Kiyotoshi; Saishu, Hanae; Okamoto, Atsushi; Ingebritsen, Steven E.; Tsuchiya, Noriyoshi

    2017-01-01

    The hypothesis that the brittle–ductile transition (BDT) drastically reduces permeability implies that potentially exploitable geothermal resources (permeability >10−16 m2) consisting of supercritical water could occur only in rocks with unusually high transition temperatures such as basalt. However, tensile fracturing is possible even in ductile rocks, and some permeability–depth relations proposed for the continental crust show no drastic permeability reduction at the BDT. Here we present experimental results suggesting that the BDT is not the first-order control on rock permeability, and that potentially exploitable resources may occur in rocks with much lower BDT temperatures, such as the granitic rocks that comprise the bulk of the continental crust. We find that permeability behaviour for fractured granite samples at 350–500 °C under effective confining stress is characterized by a transition from a weakly stress-dependent and reversible behaviour to a strongly stress-dependent and irreversible behaviour at a specific, temperature-dependent effective confining stress level. This transition is induced by onset of plastic normal deformation of the fracture surface (elastic–plastic transition) and, importantly, causes no ‘jump’ in the permeability. Empirical equations for this permeability behaviour suggest that potentially exploitable resources exceeding 450 °C may form at depths of 2–6 km even in the nominally ductile crust.

  19. Brittle Fracture Behaviors of Large Die Holders Used in Hot Die Forging

    Directory of Open Access Journals (Sweden)

    Weifang Zhang

    2017-05-01

    Full Text Available Brittle fracture of large forging equipment usually leads to catastrophic consequences. To avoid this kind of accident, the brittle fracture behaviors of a large die holder were studied by simulating the practical application. The die holder is used on the large die forging press, and it is made of 55NiCrMoV7 hot-work tool steel. Detailed investigations including mechanical properties analysis, metallographic observation, fractography, transmission electron microscope (TEM analysis and selected area electron diffraction (SAED were conducted. The results reveal that the material generated a large quantity of large size polyhedral M23C6 (M: Fe and Cr mainly and elongated M3C (M: Fe mainly carbides along the martensitic lath boundaries when the die holder was recurrently tempered and water-cooled at 250 °C during the service. The large size carbides lead to the material embrittlement and impact toughness degradation, and further resulted in the brittle fracture of the die holder. Therefore, the operation specification must be emphasized to avoid the die holder being cooled by using water, which is aimed at accelerating the cooling.

  20. Analysis of the behavior of radionuclides migration in fractured medium in different types of rocks matrices

    International Nuclear Information System (INIS)

    Sá, Ludimila Silva Salles de; Silveira, Cláudia Siqueira da; Lima, Zelmo Rodrigues de

    2017-01-01

    In management of radioactive wastes, the current trend is to dispose the radioactive waste for long life and high activity in permanent repositories of depth, geologically stable and low permeability. Thus, it is relevant to analyze the groundwater movement process, because the mechanism by which the radionuclides in a repository with fractures could return to the surface would be through the groundwater circulation system. A common problem encountered is the modeling of the migration of radionuclides in a fractured medium. The objective of this work is to evaluate the behavior of the migration of radionuclides in two types of rock matrix, considering the following properties: volumetric density, porosity, distribution coefficient and molecular diffusion coefficient. The physical system adopted consists of the matrix rock containing a discrete fracture in a porous medium saturated with water. The partial differential equations that describe the radionuclide movement were discretized by finite differences, and the Implicit Euler method was adopted. While for the convective term the numerical scheme of progressive differences was used

  1. Microstructure, tensile properties and fracture behavior of high temperature Al–Si–Mg–Cu cast alloys

    Energy Technology Data Exchange (ETDEWEB)

    Mohamed, A.M.A., E-mail: madel@uqac.ca [Center for Advanced Materials, Qatar University, Doha (Qatar); Department of Metallurgical and Materials Engineering, Faculty of Petroleum and Mining Engineering, Suez Canal University, Box 43721, Suez (Egypt); Samuel, F.H. [Université du Québec à Chicoutimi, Chicoutimi, QC, Canada G7H 2B1 (Canada); Al Kahtani, Saleh [Industrial Engineering Program, Mechanical Engineering Department, College of Engineering, Salman bin Abdulaziz University, Al Kharj (Saudi Arabia)

    2013-08-10

    The high temperature tensile behavior of 354 aluminum cast alloy was investigated in the presence of Zr and Ni. The cast alloys were given a solutionizing treatment followed by artificial aging at 190 °C for 2 h. High temperature tensile tests were conducted at various temperatures from 25 °C to 300 °C. Optical microscopy and electron probe micro-analyzer were used to study the microstructure of different intermetallic phases formed. The fractographic observations of fracture surface were analyzed by scanning electron microscopy to understand the fracture mechanism. The results revealed that the intermetallics phases of (Al, Si){sub 3}(Zr, Ti), Al{sub 3}CuNi and Al{sub 9}NiFe are the main feature in the microstructures of alloys with Zr and Ni additions. The results also indicated that the tensile strength of alloy decreases with an increase in temperature. The combined addition of 0.2 wt% Zr and 0.2 wt% Ni leads to a 30% increase in the tensile properties at 300 °C compared to the base alloy. Zr and Ni bearing phases played a vital role in the fracture mechanism of the alloys studied.

  2. Microstructure, tensile properties and fracture behavior of high temperature Al–Si–Mg–Cu cast alloys

    International Nuclear Information System (INIS)

    Mohamed, A.M.A.; Samuel, F.H.; Al Kahtani, Saleh

    2013-01-01

    The high temperature tensile behavior of 354 aluminum cast alloy was investigated in the presence of Zr and Ni. The cast alloys were given a solutionizing treatment followed by artificial aging at 190 °C for 2 h. High temperature tensile tests were conducted at various temperatures from 25 °C to 300 °C. Optical microscopy and electron probe micro-analyzer were used to study the microstructure of different intermetallic phases formed. The fractographic observations of fracture surface were analyzed by scanning electron microscopy to understand the fracture mechanism. The results revealed that the intermetallics phases of (Al, Si) 3 (Zr, Ti), Al 3 CuNi and Al 9 NiFe are the main feature in the microstructures of alloys with Zr and Ni additions. The results also indicated that the tensile strength of alloy decreases with an increase in temperature. The combined addition of 0.2 wt% Zr and 0.2 wt% Ni leads to a 30% increase in the tensile properties at 300 °C compared to the base alloy. Zr and Ni bearing phases played a vital role in the fracture mechanism of the alloys studied

  3. Ductile cast irons: microstructure influence on fatigue crack propagation resistance

    Directory of Open Access Journals (Sweden)

    Mauro Cavallini

    2010-07-01

    Full Text Available Microstructure influence on fatigue crack propagation resistance in five different ductile cast irons (DCI was investigated. Four ferrite/pearlite volume fractions were considered, performing fatigue crack propagation tests according to ASTM E647 standard (R equals to 0.1, 0.5 and 0.75, respectively. Results were compared with an austempered DCI. Damaging micromechanisms were investigated according to the following procedures: - “traditional” Scanning Electron Microscope (SEM fracture surfaces analysis; - SEM fracture surface analysis with 3D quantitative analysis; - SEM longitudinal crack profile analysis - Light Optical Microscope (LOM transversal crack profile analysis;

  4. Influence of strain-rate on the flow stress and ductility of copper and tantalum

    International Nuclear Information System (INIS)

    Regazzoni, G.; Montheillet, F.; Dormeval, R.; Stelly, M.

    1981-09-01

    Tensile experiments were carried out at strain-rates in a range from epsilon = 6.10 -5 to 3.10 3 s -1 at 293 K and 673 K or 773 K. Two types of copper (FCC) and pure tantalum (BCC) were tested. The variations of ductility have been investigated in relation with the σ - epsilon equations of the materials and the examinations of fracture surfaces. They can be explained in terms of stability and intrinsic ductility

  5. Ductile crack initiation and propagation assessed via in situ synchrotron radiation-computed laminography

    International Nuclear Information System (INIS)

    Morgeneyer, T.F.; Helfen, L.; Sinclair, I.; Proudhon, H.; Xu, F.; Baumbach, T.

    2011-01-01

    Ductile crack initiation and propagation within a naturally aged aluminium alloy sheet has been observed in situ via synchrotron radiation-computed laminography, a technique specifically adapted to three-dimensional imaging of thin objects that are laterally extended. Voids and intermetallic particles, and their subsequent evolution during ductile crack extension at different associated levels of stress triaxiality, were clearly observed within fracture coupons of a reasonable engineering length-scale, overcoming the conventional sample size limitation of computed tomography at high resolutions.

  6. Application of the RKR model for evaluating the fracture toughness of pressure vessel steel in the transition temperature region

    International Nuclear Information System (INIS)

    Yang, Won Jon; Huh, Moo Young; Lee, Bong Sang; Hong, Jun Hwa

    2002-01-01

    Fracture toughness of a SA 533 B-1 steel was characterized in ductile-brittle transition temperature region by means of a RKR-type model. The original RKR model has been used to predict the plane strain fracture toughness (K IC ) behaviors in lower shelf region by assuming two material parameters, ie, the critical fracture stress and the characteristic distance. In this study, the fracture surface of every specimen was thoroughly investigated using scanning electron microscope to locate the actual cleavage initiation and to measure the cleavage initiation distance (CID) from the initial crack. The local fracture stress (σ f * ) of material was determined from the elastic-plastic stress field at the measured cleavage initiation location in the notched and precracked specimen. The local fracture stress of the precracked specimens was much higher than that of the notched specimen. The measured CIDs were strongly dependent on the test temperature and also on the fracture toughness. Based on the observations, it is found that, in the RKR-type cleavage fracture models, the characteristic distance should not be treated as a constant material parameter in the ductile-brittle transition region where the cleavage initiation controls the overall fracture process

  7. Degradation of impact fracture during accelerated aging of weld metal on microalloyed steel; Degradacion de la tenacidad al impacto durante el envejecimiento acelerado de soldadura en acero microaleado

    Energy Technology Data Exchange (ETDEWEB)

    Vargas-Arista, B.; Hallen, J. M.; Albiter, A.; Angeles-Chavez, C.

    2008-07-01

    The effect of accelerated aging on the toughness and fracture of the longitudinal weld metal on an API5L-X52 line pipe steel was evaluated by Charpy V-notch impact test, fracture analysis and transmission electron microscopy. Aging was performed at 250 degree centigrade for 100 to 1000 h. The impact results indicated a significant reduction in the fracture energy and impact toughness as a function of aging time, which were achieved by the scanning electron microscope fractography that showed a decrease in the vol fraction of microvoids by Charpy ductile failure with the aging time, which favored the brittle fracture by transgranular cleavage. The minimum vol fraction of microvoids was reached at 500 h due to the peak aged. The microstructural analysis indicated the precipitation of transgranular iron nano carbides in the aged specimens, which was related to the deterioration of toughness and change in the ductile to brittle behavior. (Author) 15 refs.

  8. Studies on Fracture Behavior of Epoxy/DWNT Nanocomposites by Molecular Dynamics Simulation

    Directory of Open Access Journals (Sweden)

    Shahin Shadlou

    2012-12-01

    Full Text Available The nanoscale fracture behavior of epoxy-based nanocomposites reinforced with double-walled carbon nanotube (DWNT was investigated by molecular dynamics (MD simulations technique. In order to prepare a nanocomposite model including polymer and DWNT, the exact atomic structure of epoxy was adopted as in previous experimental studies made by authors. Tersoff and Amber potential, which are well known potentials, were used for simulation of polymer and DWNT, respectively. Among different available methods to simulate the cross-linking process, a technique was adopted with closer similarity to what happens in real conditions. Therefore, when some especial atoms of monomer and hardener molecules were closer than a specific potential distance, the chemical bonds were created between them. To verify the prepared model, a pull-out simulation was carried out and the results were compared with those of previous studies. It was found that although a rather wide range for interface strength has been presented by different researchers and different techniques, the strength obtained in this study is in the middle of this range. In addition, the fracture energy obtained from the simulations for pure epoxy was compared with that of experimental results and good agreement was obtained. To evaluate the effect of nanocomposite structure at nanometer scale, DWNT was modeled in three different angles relative to the loading direction, including 0°, 45°and 90°. It was found that when DWNT is parallel with the loading direction (i.e. 90° it has the least impact on the fracture energy. The maximum fracture energy was obtained when MWNT was at 45° relative to loading direction. These results were compared with the theories provided for conventional composites.

  9. Material specification for ductile cast iron in the United States

    International Nuclear Information System (INIS)

    Sorenson, K.B.

    1987-01-01

    The United States currently does not have formal design criteria for qualifying ductile cast iron (DCI) transportation casks. There is also no dedicated material standard for DCI for this particular application. Recognizing the importance of a material standard for this application, Lawrence Livermore Laboratories, in a report to the NRC, recommended that steps be taken to develop an ASTM material specification suitable for spent fuel shipping containers. A draft ASTM material specification has been written and is currently in the ASTM approval process. This paper reviews the brief history of the development of the specification, the technical basis for the material properties, the ASTM approval process and the current status of the draft specification. The expected implications of having an adopted ASTM specification on the licensing process are also discussed. The relationship of fracture toughness to composition, microstructure and tensile properties has been evaluated at Sandia National Laboratories. The first main conclusion reached is that static fracture toughness is essentially decoupled from tensile properties such as yield strength, tensile strength and ductility. The significance of this finding is that tensile properties provided for in existing DCI specifications should not be used as an indicator of a material's ability to resist crack initiation. A material specification which includes fracture toughness requirements is needed to address the brittle fracture concerns. Second, static fracture toughness was found to correlate well with material microstructure; specifically, graphite nodule count or nodule spacing

  10. Ductile Crack Initiation Criterion with Mismatched Weld Joints Under Dynamic Loading Conditions.

    Science.gov (United States)

    An, Gyubaek; Jeong, Se-Min; Park, Jeongung

    2018-03-01

    Brittle failure of high toughness steel structures tends to occur after ductile crack initiation/propagation. Damages to steel structures were reported in the Hanshin Great Earthquake. Several brittle failures were observed in beam-to-column connection zones with geometrical discontinuity. It is widely known that triaxial stresses accelerate the ductile fracture of steels. The study examined the effects of geometrical heterogeneity and strength mismatches (both of which elevate plastic constraints due to heterogeneous plastic straining) and loading rate on critical conditions initiating ductile fracture. This involved applying the two-parameter criterion (involving equivalent plastic strain and stress triaxiality) to estimate ductile cracking for strength mismatched specimens under static and dynamic tensile loading conditions. Ductile crack initiation testing was conducted under static and dynamic loading conditions using circumferentially notched specimens (Charpy type) with/without strength mismatches. The results indicated that the condition for ductile crack initiation using the two parameter criterion was a transferable criterion to evaluate ductile crack initiation independent of the existence of strength mismatches and loading rates.

  11. Predictions of hydraulic and transport behavior in a granite fracture via coupled mechano-chemo conceptual model

    International Nuclear Information System (INIS)

    Yasuhara, Hideaki; Kinoshita, Naoki; Lee, Dae Sung; Nakashima, Shinichiro; Kishida, Kiyoshi

    2009-01-01

    A conceptual model, accounting for pressure and free-face dissolutions, is presented to follow the evolution of fracture permeability in granite that was observed in a flow-through experiment. This model addresses the two dissolution processes at contacting asperities and free walls within fractures, and also describes the multi-mineral dissolution behavior, showing a capability that the evolution of fracture aperture (or related permeability) may be followed with time under an arbitrary temperature and pressure conditions. Predictions utilizing the model proposed in this study show a relatively good agreement with the experimental measurements, although the concentrations predicted underestimate the actual. (author)

  12. Effects of strength mis-matching on the fracture behavior of nuclear pressure steel A508-III welded joint

    Energy Technology Data Exchange (ETDEWEB)

    Zhu Zhengqiang [School of Material Science and Technology, Shanghai Jiaotong University, 1954 Huashan Road, Shanghai 200030 (China)]. E-mail: zhuzhq01@sjtu.edu.cn; Jing Hongyang [School of Material Science and Technology, Tianjin University, Tianjin 300072 (China); Ge Jingguo [School of Material Science and Technology, Shanghai Jiaotong University, 1954 Huashan Road, Shanghai 200030 (China); Chen Ligong [School of Material Science and Technology, Shanghai Jiaotong University, 1954 Huashan Road, Shanghai 200030 (China)

    2005-01-15

    In this paper, according to the nuclear pressure steel A508-III, the effect of strength mis-matching on the fracture behavior was analyzed by fracture mechanics test and the crack tip stress field of three-point bend specimen was analyzed by using finite element analysis method (FEM). The fracture of heat-affected zone (HAZ) was emphasized especially. The results of FEM show that if the under-matching weld was used, the opening stress and stress triaxiality in the vicinity of crack tip would increase for weld-crack specimen, and would reduce for HAZ-crack specimen. This tendency was confirmed by the test results.

  13. Determination of ASTM 1016 structural welded joints fracture toughness through J integral

    International Nuclear Information System (INIS)

    Martins, Geraldo de Paula; Villela, Jefferson Jose; Terra, Jose Lucio; Rabello, Emerson Giovani; Martins, Geraldo Antonio Scoralick; Carneiro, Jose Rubens Goncalves

    2009-01-01

    Fracture toughness is an important parameter for studies of materials behavior in nuclear and conventional industry. Crack propagation resistance is, in general, evaluate using one of the fracture mechanics parameters K IC , for the case of the materials that exhibits a linear elastic behavior, the CTOD (crack tip opening displacement) and J IC , the critical value of J Integral, for the case of materials with elastic-plastic behavior. On this work the fracture mechanics parameters of the ASTM 1016 structural steel welded joints were obtained, using the J Integral. Charpy V tests at several temperatures were also obtained, with the purpose to obtain the curves of ductile-brittle of the regions of the welded joints: Base Metal, (MB), and Melted Zone (MZ). The joints were welded by Gas Metal Arc Welding (GMAW) with V bevel for evaluation the MZ toughness properties. The tests were accomplished at temperatures varying from -100 deg C to 100 deg C using the technical of compliance variation for J IC determination, the critical value that defines the initial stable crack growth, that applies to brittle and ductile materials. The J Integral alternative specimens has square cross section 10mmX10mm, according ASTM E 1820, with notch localized respectively at the BM and MZ. After the tests, the specimens fractured were analyzed in a scanning microscopic electronic (SME) for verification of the fracture surface. The fractography of the specimens at elevated temperatures presented dimples at the region of stable crack growth, characteristic of ductile fracture. The results of J Integral and Charpy V presented a good correlation between these two parameters. From these correlations it can be concluded that in some applications, the use Charpy V energy to infer fracture toughness can be substitute the Integral J tests. (author)

  14. Mechanisms of defect complex formation and environmental-assisted fracture behavior of iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Cooper, B.R.; Muratov, L.S.; Kang, B.S.J.; Li, K.Z. [West Virginia Univ., Morgantown, WV (United States)

    1997-12-01

    Iron aluminide has excellent corrosion resistance in high-temperature oxidizing-sulfidizing environments; however, there are problems at room and medium temperature with hydrogen embrittlement as related to exposure to moisture. In this research, a coordinated computational modeling/experimental study of mechanisms related to environmental-assisted fracture behavior of selected iron aluminides is being undertaken. The modeling and the experimental work will connect at the level of coordinated understanding of the mechanisms for hydrogen penetration and for loss of strength and susceptibility to fracture. The focus of the modeling component at this point is on the challenging question of accurately predicting the iron vacancy formation energy in Fe{sub 3}A{ell} and the subsequent tendency, if present, for vacancy clustering. The authors have successfully performed, on an ab initio basis, the first calculation of the vacancy formation energy in Fe{sub 3}A{ell}. These calculations include lattice relaxation effects which are quite large. This has significant implications for vacancy clustering effects with consequences to be explored for hydrogen diffusion. The experimental work at this stage has focused on the relationship of the choice and concentration of additives to the improvement of resistance to hydrogen embrittlement and hence to the fracture behavior. For this reason, comparative crack growth tests of FA-186, FA-187, and FA-189 iron aluminides (all with basic composition of Fe-28A{ell}-5Cr, at % with micro-alloying additives of Zr, C or B) under, air, oxygen, or water environment have been performed. These tests showed that the alloys are susceptible to room temperature hydrogen embrittlement in both B2 and DO{sub 3} conditions. Test results indicated that FA-187, and FA-189 are intrinsically more brittle than FA-186.

  15. Experimental Characterization and Modeling of the Fracturing Behavior of Marcellus Shale

    Science.gov (United States)

    Jin, C.; Li, W.; Sageman, B. B.; Cusatis, G.

    2014-12-01

    Adequate knowledge and prediction of mechanical properties of shale are pivotal to the design of hydraulic fractures. The urgent technical challenge of such an endeavor is how to translate the highly heterogeneous nature of shale into a predictive model of the mechanical properties. Our group addressed this challenge by adopting a combined experimental and numerical approach to investigate fracture processes and failure mechanisms of shale.Lattice Discrete Particle Model (LDPM), having shown superior capabilities in predicting qualitative and quantitative behavior of concrete and concrete-like materials, as shown in Fig. 1, has been adopted to simulate mesoscale behavior of shale. The polyhedral cell system defining the geometric attributes of the rock microstructure is built via a 3D tessellation procedure based on X-ray microtomography results of microstructure and grain size distribution of shale specimens. The adopted tessellation procedure makes use of well-established packing algorithms for no-contact spherical particle placement and non-overlapping volume tessellation. The polyhedral particles interact through triangular facets where appropriate measure of stresses and strains are defined. Especially, LDPM is extended to simulate transversely isotropic materials by using orientation-dependent and strain-dependent strength limits coupled with orientation-dependent normal and shear stiffnesses on each facet. Appropriate interface constitutive equations are formulated to simulate all phenomena occurring at a scale that is smaller than the resolution of LDPM system, including microscopic fracture, frictional contact, particle breakage, pore collapse, and distributed damage. Bedding planes and natural joints are characterized by greatly decreased strength limits for facets within that region. To calibrate/validate the LDPM model, microscopic and mesoscopic experiments, including Brazilian tests, uniaxial compression tests, and three point-bending tests, are

  16. Microstructural Evolution and Fracture Behavior of Friction-Stir-Welded Al-Cu Laminated Composites

    Science.gov (United States)

    Beygi, R.; Kazeminezhad, Mohsen; Kokabi, A. H.

    2014-01-01

    In this study, we attempt to characterize the microstructural evolution during friction stir butt welding of Al-Cu-laminated composites and its effect on the fracture behavior of the joint. Emphasis is on the material flow and particle distribution in the stir zone. For this purpose, optical microscopy and scanning electron microscopy (SEM) images, energy-dispersive spectroscopy EDS and XRD analyses, hardness measurements, and tensile tests are carried out on the joints. It is shown that intermetallic compounds exist in lamellas of banding structure formed in the advancing side of the welds. In samples welded from the Cu side, the banding structure in the advancing side and the hook formation in the retreating side determine the fracture behavior of the joint. In samples welded from the Al side, a defect is formed in the advancing side of the weld, which is attributed to insufficient material flow. It is concluded that the contact surface of the laminate (Al or Cu) with the shoulder of the FSW tool influences the material flow and microstructure of welds.

  17. Hot Ductility of the 17-4 PH Stainless Steels

    Science.gov (United States)

    Herrera Lara, V.; Guerra Fuentes, L.; Covarrubias Alvarado, O.; Salinas Rodriguez, A.; Garcia Sanchez, E.

    2016-03-01

    The mechanisms of loss of hot ductility and the mechanical behavior of 17-4 PH alloys were investigated using hot tensile testing at temperatures between 700 and 1100 °C and strain rates of 10-4, 10-2, and 10-1 s-1. Scanning electron microscopy was used in conjunction with the results of the tensile tests to find the temperature region of loss of ductility and correlate it with cracking observed during processing by hot upsetting prior to ring rolling. It is reported that 17-4 PH alloys lose ductility in a temperature range around 900 °C near to the duplex austenite + ferrite phase field. Furthermore, it is found that niobium carbides precipitated at austenite/ferrite interfaces and grain boundaries have a pronounced effect on the mechanical behavior of the alloy during high-temperature deformation.

  18. A fracture mechanics study of tungsten failure under high heat flux loads

    International Nuclear Information System (INIS)

    Li, Muyuan

    2015-01-01

    The performance of fusion devices is highly dependent on plasma-facing components. Tungsten is the most promising candidate material for armors in plasma-facing components in ITER and DEMO. However, the brittleness of tungsten below the ductile-to-brittle transition temperature is very critical to the reliability of plasma-facing components. In this work, thermo-mechanical and fracture behaviors of tungsten are predicted numerically under fusion relevant thermal loadings.

  19. Fracture behavior of reaction layers in W and SiC joint system

    International Nuclear Information System (INIS)

    Son, S.J.; Kohyama, A.; Yu, I.K.; Cho, S.

    2007-01-01

    Full text of publication follows: SiC and SiC/SiC composites are considering as attractive structural materials for fusion reactors, because of their excellent physical, chemical and nuclear properties in fusion environments. For the application of these materials to gas-cooled fusion blanket systems, they have to satisfy specific requirements, such as hermeticity and surface features, in addition to baseline thermo-mechanical and irradiation properties. One of the critical issues for a fusion technology is a plasma facing material, which is considered in the connection with joining, heat transfer control and protection from helium gas in high temperature components. Tungsten as a coating material for SiC-based plasma-facing components has excellent advantages, such as a small mismatch in coefficient of thermal expansion, a very low sputtering yield, inherent heat resistance and high thermal conductivity. Therefore, tungsten and its alloys are promising as potential coating materials for divertor and first wall applications. In the present work, by using micron-sized tungsten and nano-SiC powders, W-SiC joints were prepared by simultaneous and sequential hot-pressing process. Various reaction products in the tungsten-SiC system were revealed by microstructural analyses. The interfacial phases and thickness were strongly depended on the temperature and time of hot pressing. The fracture characteristics of the reaction layers determine the robustness of W/SiC systems. Therefore, in this work, fracture behaviors by analyzing the indentation induced cracks in each phase and mechanical properties of W/SiC joints were examined. The most high shear strength was obtained in the joints fabricated at the conditions of 1780 deg. C, 20 MPa, 1 hr holding time. Easy crack extension was confirmed in the region of WC phase. The fracture of 1870 deg. C fabrication samples, which showed comparatively low shear strength, occurred at the wide region of reaction phases (WC+W 5 Si 3 +W

  20. Investigation of the brittle fracture behavior of intermetallic Ti-Al-Si-Nd-alloys

    International Nuclear Information System (INIS)

    Wittkowsky, B.U.

    1995-01-01

    The object of this paper is the fracture behaviour of three Ti-Al-Si-Nb alloys. Fracture mechanical data are experimentally determined and their statistical properties are investigated. To describe the fracture process of disordered heterogeneous brittle materials a statistical model was developed, based on damage mechanics. With the aid of this model it was possible to attribute the fracture behaviour, the fracture mechanical data and their statistical properties to the microstructure of the materials studied. (orig.) [de

  1. Ductile mode grinding of reaction-bonded silicon carbide mirrors.

    Science.gov (United States)

    Dong, Zhichao; Cheng, Haobo

    2017-09-10

    The demand for reaction-bonded silicon carbide (RB-SiC) mirrors has escalated recently with the rapid development of space optical remote sensors used in astronomy or Earth observation. However, RB-SiC is difficult to machine due to its high hardness. This study intends to perform ductile mode grinding to RB-SiC, which produces superior surface integrity and fewer subsurface damages, thus minimizing the workload of subsequent lapping and polishing. For this purpose, a modified theoretical model for grain depth of cut of grinding wheels is presented, which correlates various processing parameters and the material characteristics (i.e., elastic module) of a wheel's bonding matrix and workpiece. Ductile mode grinding can be achieved as the grain depth of cut of wheels decreases to be less than the critical cut depth of workpieces. The theoretical model gives a roadmap to optimize the grinding parameters for ductile mode grinding of RB-SiC and other ultra-hard brittle materials. Its feasibility was validated by experiments. With the optimized grinding parameters for RB-SiC, the ductile mode grinding produced highly specular surfaces (with roughness of ∼2.2-2.8  nm Ra), which means the material removal mechanism of RB-SiC is dominated by plastic deformation rather than brittle fracture. Contrast experiments were also conducted on fused silica, using the same grinding parameters; this produced only very rough surfaces, which further validated the feasibility of the proposed model.

  2. Displacement-length scaling of brittle faults in ductile shear.

    Science.gov (United States)

    Grasemann, Bernhard; Exner, Ulrike; Tschegg, Cornelius

    2011-11-01

    Within a low-grade ductile shear zone, we investigated exceptionally well exposed brittle faults, which accumulated antithetic slip and rotated into the shearing direction. The foliation planes of the mylonitic host rock intersect the faults approximately at their centre and exhibit ductile reverse drag. Three types of brittle faults can be distinguished: (i) Faults developing on pre-existing K-feldspar/mica veins that are oblique to the shear direction. These faults have triclinic flanking structures. (ii) Wing cracks opening as mode I fractures at the tips of the triclinic flanking structures, perpendicular to the shear direction. These cracks are reactivated as faults with antithetic shear, extend from the parent K-feldspar/mica veins and form a complex linked flanking structure system. (iii) Joints forming perpendicular to the shearing direction are deformed to form monoclinic flanking structures. Triclinic and monoclinic flanking structures record elliptical displacement-distance profiles with steep displacement gradients at the fault tips by ductile flow in the host rocks, resulting in reverse drag of the foliation planes. These structures record one of the greatest maximum displacement/length ratios reported from natural fault structures. These exceptionally high ratios can be explained by localized antithetic displacement along brittle slip surfaces, which did not propagate during their rotation during surrounding ductile flow.

  3. Displacement–length scaling of brittle faults in ductile shear

    Science.gov (United States)

    Grasemann, Bernhard; Exner, Ulrike; Tschegg, Cornelius

    2011-01-01

    Within a low-grade ductile shear zone, we investigated exceptionally well exposed brittle faults, which accumulated antithetic slip and rotated into the shearing direction. The foliation planes of the mylonitic host rock intersect the faults approximately at their centre and exhibit ductile reverse drag. Three types of brittle faults can be distinguished: (i) Faults developing on pre-existing K-feldspar/mica veins that are oblique to the shear direction. These faults have triclinic flanking structures. (ii) Wing cracks opening as mode I fractures at the tips of the triclinic flanking structures, perpendicular to the shear direction. These cracks are reactivated as faults with antithetic shear, extend from the parent K-feldspar/mica veins and form a complex linked flanking structure system. (iii) Joints forming perpendicular to the shearing direction are deformed to form monoclinic flanking structures. Triclinic and monoclinic flanking structures record elliptical displacement–distance profiles with steep displacement gradients at the fault tips by ductile flow in the host rocks, resulting in reverse drag of the foliation planes. These structures record one of the greatest maximum displacement/length ratios reported from natural fault structures. These exceptionally high ratios can be explained by localized antithetic displacement along brittle slip surfaces, which did not propagate during their rotation during surrounding ductile flow. PMID:26806996

  4. Distinct element method modeling of fracture behavior in near field rock

    International Nuclear Information System (INIS)

    Hoekmark, H.

    1990-12-01

    This report concerns the numerical calculations of the behavior of the near field of a nuclear waste repository. The calculations were performed using the two-dimensional distinct element code UDEC. The distinct element method accounts specifically for discontinuities, e.g. fractures that intersect the model region. It is shown that, if an appropriate joint constitutive relation is applied, the calculated joint behavior can be brought in close agreement with empirically derived stress-strain relations. Three basic geometries are studied, namely a vertical tunnel section, a horizontal borehole section and a combination, i.e. a vertical section of tunnel and deposition hole. The effects of different processes and activities are investigated, e.g. effects of excavations, of thermal loads, of internal tunnel pressures and of pore pressures and fracture flow resulting from the hydraulic ground water pressure. The interpretation of the results concerns in particular joint behavior, especially joint openings, in the nearest surroundings of excavations and of thermally affected regions. The calculations show that joint shear and joint normal displacements induced by excavation and by thermal processes may be considerable, and that thermal cycles may result in residual joint aperture changes, especially in systems with loosely bound rock blocks. It is concluded that the UDEC code, when applied to problems that have a two-dimensional character, gives results that are probably quantitatively correct. The results appear to be strongly dependant on the detailed joint structure close to free boundaries such as tunnel walls, which indicated that the 3-D situation regarding joint orientation might have to be considered. It is recommended that 3-D calculations should be performed to verify and quantitatively interpret the 2-D results and to analyze situations that are actually three-dimensional. (au)

  5. Numerical ductile tearing simulation of circumferential cracked pipe tests under dynamic loading conditions

    Energy Technology Data Exchange (ETDEWEB)

    Nam, Hyun Suk; Kim, Ji Soo; Ryu, Ho Wan; Kim, Yun Jae [Dept. of Mechanical Engineering, Korea University, Seoul (Korea, Republic of); Kim, Jin Weon [Dept. of Nuclear Engineering, Chosun University, Gwangju (Korea, Republic of)

    2016-10-15

    This paper presents a numerical method to simulate ductile tearing in cracked components under high strain rates using finite element damage analysis. The strain rate dependence on tensile properties and multiaxial fracture strain is characterized by the model developed by Johnson and Cook. The damage model is then defined based on the ductility exhaustion concept using the strain rate dependent multiaxial fracture strain concept. The proposed model is applied to simulate previously published three cracked pipe bending test results under two different test speed conditions. Simulated results show overall good agreement with experimental results.

  6. Relations between a micro-mechanical model and a damage model for ductile failure in shear

    DEFF Research Database (Denmark)

    Tvergaard, Viggo; Nielsen, Kim Lau

    2010-01-01

    Gurson type constitutive models that account for void growth to coalescence are not able to describe ductile fracture in simple shear, where there is no hydrostatic tension in the material. But recent micro-mechanical studies have shown that in shear the voids are flattened out to micro-cracks, w......Gurson type constitutive models that account for void growth to coalescence are not able to describe ductile fracture in simple shear, where there is no hydrostatic tension in the material. But recent micro-mechanical studies have shown that in shear the voids are flattened out to micro...

  7. Correlation between Fatigue Crack Growth Behavior and Fracture Surface Roughness on Cold-Rolled Austenitic Stainless Steels in Gaseous Hydrogen

    Directory of Open Access Journals (Sweden)

    Tai-Cheng Chen

    2018-03-01

    Full Text Available Austenitic stainless steels are often considered candidate materials for use in hydrogen-containing environments because of their low hydrogen embrittlement susceptibility. In this study, the fatigue crack growth behavior of the solution-annealed and cold-rolled 301, 304L, and 310S austenitic stainless steels was characterized in 0.2 MPa gaseous hydrogen to evaluate the hydrogen-assisted fatigue crack growth and correlate the fatigue crack growth rates with the fracture feature or fracture surface roughness. Regardless of the testing conditions, higher fracture surface roughness could be obtained in a higher stress intensity factor (∆K range and for the counterpart cold-rolled specimen in hydrogen. The accelerated fatigue crack growth of 301 and 304L in hydrogen was accompanied by high fracture surface roughness and was associated with strain-induced martensitic transformation in the plastic zone ahead of the fatigue crack tip.

  8. In situ grain fracture mechanics during uniaxial compaction of granular solids

    Science.gov (United States)

    Hurley, R. C.; Lind, J.; Pagan, D. C.; Akin, M. C.; Herbold, E. B.

    2018-03-01

    Grain fracture and crushing are known to influence the macroscopic mechanical behavior of granular materials and be influenced by factors such as grain composition, morphology, and microstructure. In this paper, we investigate grain fracture and crushing by combining synchrotron x-ray computed tomography and three-dimensional x-ray diffraction to study two granular samples undergoing uniaxial compaction. Our measurements provide details of grain kinematics, contacts, average intra-granular stresses, inter-particle forces, and intra-grain crystal and fracture plane orientations. Our analyses elucidate the complex nature of fracture and crushing, showing that: (1) the average stress states of grains prior to fracture vary widely in their relation to global and local trends; (2) fractured grains experience inter-particle forces and stored energies that are statistically higher than intact grains prior to fracture; (3) fracture plane orientations are primarily controlled by average intra-granular stress and contact fabric rather than the orientation of the crystal lattice; (4) the creation of new surfaces during fracture accounts for a very small portion of the energy dissipated during compaction; (5) mixing brittle and ductile grain materials alters the grain-scale fracture response. The results highlight an application of combined x-ray measurements for non-destructive in situ analysis of granular solids and provide details about grain fracture that have important implications for theory and modeling.

  9. Dependence of the specific essential work of fracture in mode I in commercially pure copper with thickener

    International Nuclear Information System (INIS)

    Ochoa M, Herman; Monsalve G, Alberto

    2004-01-01

    Due to the great ductility of DHP copper, the classic characterization of the fracture's lineal mechanics with the critical intensity factor of K 10 tensions fails because of the increased amount of plastic deformation that the material displays before fracturing. For this reason other parameters such as the integral J are also not able to characterize the fracture phenomenon. Therefore there is a need to define a more appropriate parameter, that is able to describe the breakage phenomenon in this type of material: the specific essential work of fracture that includes the large amount of plastic deformation that can absorb materials with definite ductile behavior. Tests with DENT (Double Edge Notched Tension) pieces were carried out for the calculation of the specific essential fracture work, according to the pre-standard ESIS 1995. These tests have been carried out with pieces of different ligament lengths, so that the specific fracture energy (W sf ) correlates with the ligament length, allowing the value of the specific essential fracture work (W sf ) to be calculated. Tests have been made using pieces of different thicknesses to establish the relationship between specific essential fracture work and the thickness of the material, finding that the value of W sf increases with the increased thickness of the material (CW)

  10. Behavior of rare earth elements in fractured aquifers: an application to geological disposal criteria for radioactive waste

    International Nuclear Information System (INIS)

    Lee, Seung Gu; Kim, Yong Je; Lee, Kil Yong; Kim, Kun Han

    2003-01-01

    An understanding of the geochemistry of potential host rocks is very important in the site evaluation for construction of an underground geologic repository for radioactive waste. Because of similar valence and ionic radii and high similarity in electronic structure with trivalent actinides (such as Am 3+ and Cm 3+ ), the rare earth elements (REEs) have been used to predict the behavior of actinide-series elements in solution (Runde et al., 1992). For Am and Cm, which occur only in the trivalent states in most waste-disposal repository environments, the analogy with the REEs is particularly relevant. In order to discuss the behavior of REEs in geological media and to deduce the behavior of actinides in geological environments based on the REE abundance, and to provide an useful tool in deciding an optimum geological condition for radioactive disposal, we estimated the REE abundance from various kinds of fractured rock type. In fractured granitic aquifer, chondrite-normalized REE pattern show Eu positive anomaly due to fracture-filling calcite precipitation. However, in fractured meta-basaltic and volcanic tuffaceous aquifer, REE pattern do not show the change of Eu anomaly due to fracture-filling calcite precipitation. Eu shows very similar properties such as cohesive energy, ionic radii with coordination number compared to Am. Therefore, if we consider the Eu behavior in fractured rocks and the similar physical/chemical properties of Eu and Am, together, our results strongly suggest that Eu is a very useful analogue for predicting the behavior of Am in geological environment

  11. Experimental and Model Studies on Loading Path-Dependent and Nonlinear Gas Flow Behavior in Shale Fractures

    Science.gov (United States)

    Li, Honglian; Lu, Yiyu; Zhou, Lei; Tang, Jiren; Han, Shuaibin; Ao, Xiang

    2018-01-01

    Interest in shale gas as an energy source is growing worldwide. Because the rock's natural fracture system can contribute to gas production, it is important to understand the flow behavior of natural fractures in shale. Previous studies on the flow characteristics in shale fractures were limited and did not consider the effect of nonlinearity. To understand the basic mechanics of the gas flow behavior in shale fractures, laboratory investigations with consideration of the fluid pressure gradient, the confining stress, the loading history and the fracture geometry were conducted in this paper. Izbash's equation was used to analyze the nonlinearity of the flow. The results show that the behavior of the friction factors is similar to that shown in flow tests in smooth and rough pipes. The increase of the confining stress and the irreversible damage to the shale decreased the hydraulic aperture and increased the relative roughness. Thus, turbulent flow could appear at a low Reynolds number, resulting in a significant pressure loss. The limits of the cubic law and the existing correction factor for transmissivity are discussed. It is found that the previous friction models overestimate the friction factor in the laminar regime and underestimate the friction factor in the turbulent regime. For this reason, a new friction model based on a linear combination of the Reynolds number and the relative roughness was developed.

  12. Effect of void cluster on ductile failure evolution

    DEFF Research Database (Denmark)

    Tvergaard, Viggo

    2016-01-01

    The behavior of a non-uniform void distribution in a ductile material is investigated by using a cell model analysis to study a material with a periodic pattern of void clusters. The special clusters considered consist of a number of uniformly spaced voids located along a plane perpendicular...

  13. Improved ductility of Ni3Si by microalloying with boron or carbon

    International Nuclear Information System (INIS)

    Taub, A.I.; Briant, C.L.

    1989-01-01

    The effects of boron and carbon additions on the tendency for intergranular fracture in trinickel silicide intermetallics are reported. Melt spinning of Ni 77 Si 23 alloyed with 0.1 at. pct boron results in full bend ductility and complete transgranular fracture compared with brittle intergranular fracture for the unmodified compound. Alloying with 0.1 at. pct carbon also produced full bend ductility but a mixed mode failure (30 pct transgranular). For both carbon and boron additions, reducing the Ni concentration of the base compound results in a greater percentage of intergranular fracture. For Ni 77 Si 23 , the solubility limit is between 0.1 and 0.2 t. pct boron. For compounds with silicon concentrations of 23.5 and 24.0 at. pct, the solubility limit is less than 0.1 at. pct boron. Boron additions above the solubility limit result in Ni 3 B precipitates which degrade the bend ductility and increase the percentage of intergranular fracture. Alloying with carbon above the solubility limit ( 77 Si 23 , increasing the carbon concentration from 0.1 to 1.0 at. pct resulted in no change in the ductility. Auger examination of the grain boundary composition showed strong segregation of both boron and carbon. Enrichment in silicon concentration was also observed

  14. Effect of niobium content and austenizing temperature on the fracture behavior of Niocor 2 stell

    International Nuclear Information System (INIS)

    Teixeira, J.C.G.; Darwish, F.A.I.

    1981-01-01

    The effect of the austenizing temperature on the fracture behavior of Niocor 2 steel of two different Nb contents was studied by means of instrumented impact testing. It was observed that the toughness of the hot rolled steel could be improved by an austenizing treatment at 920 0 C followed by cooling in air. In that respect the steel with the higher Nb content was shown to be slightly superior to the one with the lower content. For higher austenizing temperatures the toughness exhibited a considerable drop over a certain temperature range. This fall in toughness is explained in terms of the segregation of embrittling related to species to the grain boundary area, as related to the grain growth that takes place at high austenizing temperatures. (Author) [pt

  15. Brittle and ductile friction and the physics of tectonic tremor

    Science.gov (United States)

    Daub, Eric G.; Shelly, David R.; Guyer, Robert A.; Johnson, P.A.

    2011-01-01

    Observations of nonvolcanic tremor provide a unique window into the mechanisms of deformation and failure in the lower crust. At increasing depths, rock deformation gradually transitions from brittle, where earthquakes occur, to ductile, with tremor occurring in the transitional region. The physics of deformation in the transition region remain poorly constrained, limiting our basic understanding of tremor and its relation to earthquakes. We combine field and laboratory observations with a physical friction model comprised of brittle and ductile components, and use the model to provide constraints on the friction and stress state in the lower crust. A phase diagram is constructed that characterizes under what conditions all faulting behaviors occur, including earthquakes, tremor, silent transient slip, and steady sliding. Our results show that tremor occurs over a range of ductile and brittle frictional strengths, and advances our understanding of the physical conditions at which tremor and earthquakes take place.

  16. Ductility of reinforced concrete columns confined with stapled strips

    International Nuclear Information System (INIS)

    Tahir, M.F.; Khan, Q.U.Z.; Shabbir, F.; Sharif, M.B.; Ijaz, N.

    2015-01-01

    Response of three 150x150x450mm short reinforced concrete (RC) columns confined with different types of confining steel was investigated. Standard stirrups, strips and stapled strips, each having same cross-sectional area, were employed as confining steel around four comer column bars. Experimental work was aimed at probing into the affect of stapled strip confinement on post elastic behavior and ductility level under cyclic axial load. Ductility ratios, strength enhancement factor and core concrete strengths were compared to study the affect of confinement. Results indicate that strength enhancement in RC columns due to strip and stapled strip confinement was not remarkable as compared to stirrup confined column. It was found that as compared to stirrup confined column, stapled strip confinement enhanced the ductility of RC column by 183% and observed axial capacity of stapled strip confined columns was 41 % higher than the strip confined columns. (author)

  17. An analysis of extrusion of buffer material into fracture behavior by diffusion model

    International Nuclear Information System (INIS)

    Matsumoto, Kazuhiro; Tanai, Kenji; Kanno, Takeshi; Iwata, Yumiko

    2005-06-01

    The buffer that will be used as a component of the engineered barriers system swells when saturated by groundwater. As a result of this swelling, buffer may penetrate into the surrounding rock zone through open fractures. It sustained for extremely long periods of time, the buffer extrusion could lead to reduction of buffer density, which may in turn degrade the assumed performance. In this report, the viscosity of bentonite was measured as one of the parameter of diffusion model. In addition, the simulation analysis was carried out to confirm the applicability of diffusion model. Moreover, an analytical evaluation on extrusion behavior of buffer into rock fractures was performed to estimate the long-term stability of buffer as reduction of density. (1) Measurement of the viscosity of bentonite. The viscosity of bentonite is measured by the Rheometer. The viscosity of bentonite indicated tendency to non-Newton flow. The viscosity of bentonite at water contents of 400-1000% was estimated. The evaluated value of the viscosity was modified based on this measurement. (2) Simulation analysis of an experiment results. The simulation analysis of the experimental result using diffusion model was performed to confirm applicability of this model. The results of the simulation reasonably agreed with obtained experimental result. (3) Example analysis of a long-term stability of buffer. The analysis of a long-term stability of buffer as reduction of density was performed to compare with the results in H12 report. In this analysis, the density of the buffer material decreased earlier than the results in H12 report. In addition, a long-term change in the density of the buffer material under seawater condition was preliminary calculated. As a result, it is indicated that extrusion behavior is not significant under seawater condition. (author)

  18. Deformation Behavior between Hydraulic and Natural Fractures Using Fully Coupled Hydromechanical Model with XFEM

    Directory of Open Access Journals (Sweden)

    Fei Liu

    2017-01-01

    Full Text Available There has been a growing consensus that preexisting natural fractures play an important role during stimulation. A novel fully coupled hydromechanical model using extended finite element method is proposed. This directly coupled scheme avoids the cumbersome process during calculating the fluid pressure in complicated fracture networks and translating into an equivalent nodal force. Numerical examples are presented to simulate the hydraulic fracture propagation paths for simultaneous multifracture treatments with properly using the stress shadow effects for horizontal wells and to reveal the deformation response and interaction mechanism between hydraulic induced fracture and nonintersected natural fractures at orthotropic and nonorthotropic angles. With the stress shadow effects, the induced hydraulic flexural fracture deflecting to wellbore rather than transverse fracture would be formed during the progress of simultaneous fracturing for a horizontal well. The coupled hydromechanical simulation reveals that the adjacent section to the intersection is opened and the others are closed for orthogonal natural fracture, while the nonorthogonal natural fracture is activated near the intersection firstly and along the whole section with increasing perturbed stresses. The results imply that the induced hydraulic fracture tends to cross orthotropic natural fracture, while it is prior to being arrested by the nonorthotropic natural fracture.

  19. A variational void coalescence model for ductile metals

    KAUST Repository

    Siddiq, Amir

    2011-08-17

    We present a variational void coalescence model that includes all the essential ingredients of failure in ductile porous metals. The model is an extension of the variational void growth model by Weinberg et al. (Comput Mech 37:142-152, 2006). The extended model contains all the deformation phases in ductile porous materials, i.e. elastic deformation, plastic deformation including deviatoric and volumetric (void growth) plasticity followed by damage initiation and evolution due to void coalescence. Parametric studies have been performed to assess the model\\'s dependence on the different input parameters. The model is then validated against uniaxial loading experiments for different materials. We finally show the model\\'s ability to predict the damage mechanisms and fracture surface profile of a notched round bar under tension as observed in experiments. © Springer-Verlag 2011.

  20. Fracture behavior of structurally compromised non-vital maxillary premolars restored using experimental fiber reinforced composite crowns.

    NARCIS (Netherlands)

    Fokkinga, W.A.; Kreulen, C.M.; Bell-Ronnlof, A.M. Le; Lassila, L.V.; Vallittu, P.K.; Creugers, N.H.J.

    2006-01-01

    PURPOSE: To study the fracture behavior of direct resin composite crowns with or without experimental fiber reinforcement. METHODS: Clinical crowns of single-rooted maxillary premolars were cut off at the cemento-enamel junction. Canals were prepared with Gates Glidden drills up to size 4. No

  1. Master curve characterization of the fracture toughness behavior in SA508 Gr.4N low alloy steels

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Ki-Hyoung, E-mail: shirimp@kaist.ac.k [Department of Materials Science and Engineering, KAIST, Daejeon 305-701 (Korea, Republic of); Kim, Min-Chul; Lee, Bong-Sang [Nuclear Materials Research Division, KAERI, Daejeon 305-353 (Korea, Republic of); Wee, Dang-Moon [Department of Materials Science and Engineering, KAIST, Daejeon 305-701 (Korea, Republic of)

    2010-08-15

    The fracture toughness properties of the tempered martensitic SA508 Gr.4N Ni-Mo-Cr low alloy steel for reactor pressure vessels were investigated by using the master curve concept. These results were compared to those of the bainitic SA508 Gr.3 Mn-Mo-Ni low alloy steel, which is a commercial RPV material. The fracture toughness tests were conducted by 3-point bending with pre-cracked charpy (PCVN) specimens according to the ASTM E1921-09c standard method. The temperature dependency of the fracture toughness was steeper than those predicted by the standard master curve, while the bainitic SA508 Gr.3 steel fitted well with the standard prediction. In order to properly evaluate the fracture toughness of the Gr.4N steels, the exponential coefficient of the master curve equation was changed and the modified curve was applied to the fracture toughness test results of model alloys that have various chemical compositions. It was found that the modified curve provided a better description for the overall fracture toughness behavior and adequate T{sub 0} determination for the tempered martensitic SA508 Gr.4N steels.

  2. Effect of ion irradiation on tensile ductility, strength and fictive temperature in metallic glass nanowires

    International Nuclear Information System (INIS)

    Magagnosc, D.J.; Kumar, G.; Schroers, J.; Felfer, P.; Cairney, J.M.; Gianola, D.S.

    2014-01-01

    Ion irradiation of thermoplastically molded Pt 57.5 Cu 14.3 Ni 5.7 P 22.5 metallic glass nanowires is used to study the relationship between glass structure and tensile behavior across a wide range of structural states. Starting with the as-molded state of the glass, ion fluence and irradiated volume fraction are systematically varied to rejuvenate the glass, and the resulting plastic behavior of the metallic glass nanowires probed by in situ mechanical testing in a scanning electron microscope. Whereas the as-molded nanowires exhibit high strength, brittle-like fracture and negligible inelastic deformation, ion-irradiated nanowires show tensile ductility and quasi-homogeneous plastic deformation. Signatures of changes to the glass structure owing to ion irradiation as obtained from electron diffraction are subtle, despite relatively large yield strength reductions of hundreds of megapascals relative to the as-molded condition. To reconcile changes in mechanical behavior with glass properties, we adapt previous models equating the released strain energy during shear banding to a transit through the glass transition temperature by incorporating the excess enthalpy associated with distinct structural states. Our model suggests that ion irradiation increases the fictive temperature of our glass by tens of degrees – the equivalent of many orders of magnitude change in cooling rate. We further show our analytical description of yield strength to quantitatively describe literature results showing a correlation between severe plastic deformation and hardness in a single glass system. Our results highlight not only the capacity for room temperature ductile plastic flow in nanoscaled metallic glasses, but also processing strategies capable of glass rejuvenation outside of the realm of traditional thermal treatments

  3. Microstructural effects of ductile phase toughening of Nb-Nb silicide composites

    International Nuclear Information System (INIS)

    Lewandowski, J.J.; Dimiduk, D.; Kerr, W.; Menddiratta, M.G.

    1988-01-01

    In the Nb-Si system, the terminal Nb phase and Nb 5 Si 3 phase are virtually immiscible up to approximately 2033k. This system offers the potential of producing composites consisting of a ductile refractory metal phase and a strong intermetallic phase. In-situ composites containing different volume fractions of the ductile Nb phase were produced via vacuum arc-casting. Microhardness testing as well as smooth bend bar testing was conducted at temperatures ranging from 298k to 1673k in an attempt to determine microstructural effects on the yield strength and smooth bar fracture strength. Notched bend specimens were similarly tested to determine the effects of the ductile phase (i.e. Nb) on enhancing the notched bend toughness. It is shown that Nb phase often behaves in a ductile manner during testing, thereby toughening the in-situ composite. The mechanism of toughening appears to be due to crack bridging

  4. Fracture of Fe--Cr--Mn austenitic steel

    International Nuclear Information System (INIS)

    Caskey, G.R. Jr.

    1979-01-01

    Tensile tests of Tenelon (U.S. Steel), a nitrogen-strengthened iron-base alloy containing 18% chromium and 15% manganese, demonsterated that cleavage fracture can occur in some austenitic steels and is promoted by the presence of hydrogen. Tensile failure of Tenelon at 78 0 K occurred with no detectable necking at low strain levels. The fracture surface contained cleavage facets that lay along coherent twin boundaries oriented transversely to the tensile axis. Charging gaseous hydrogen at 679 MPa pressure and 650 0 K had no significant effect on the mechanical behavior or fracture mode at 78 0 K, but raised the ductile-to-brittle transition temperature from less than 200 0 K to about 250 0 K

  5. Energetic approach for ductile tearing; Approche energetique de la dechirure ductile

    Energy Technology Data Exchange (ETDEWEB)

    Marie, St

    1999-07-01

    This study focuses on ductile crack initiation and propagation. It aims to propose an approach for the engineer allowing the prediction of the evolution of cracks in large scale components, from parameters determined on laboratory specimens. A crack initiation criterion, defining a J{sub i} tenacity related to crack tip blunting proposed in the literature is validated in the study. This criterion is shown to be transferable from laboratory specimens to structures. The literature review shows that an approach based on the dissipated energy in the fracture process during propagation offers an economical and simple solution to simulate large crack growth. A numerical method is proposed to estimate this fracture energy. The existence of an energy parameter G{sub fr} is shown, by simulating the propagation by the simultaneous release of several elements and by the use of the Rice integral with an original integration path. This parameter represents the needed energy for a unit crack extension and appears to be intrinsic to the material. A global energy statement allows to relate this parameter to a variation of the plastic part of J integral. It offers a second numerical method to simulate the propagation just from stationary numerical calculations, as well as the elaboration of a simplified method. This approach, using two parameters J{sub i} and G{sub fr}, intrinsic to the material and experimentally measurable on specimens, is validated on many tests such as crack pipes subjected to four points bending and cracked rings in compression. For example, this approach allows to model up to 90 mm ductile tearing in a pipe with a circumferential through-wall crack in ferritic steel, or to anticipate the evolution of a semi-elliptical crack in an aged austenitic ferritic steel plate subjected to bending. (author)

  6. Dynamic fracture toughness and evaluation of fracture in a ferritic nodular cast iron for casks

    International Nuclear Information System (INIS)

    Yasunaka, T.; Nakano, K.

    1993-01-01

    The effect of loading rate and temperature on fracture toughness of a ferritic nodular cast iron obtained from a thick-walled cylindrical casting has been investigated. Based upon this result, the cast iron is evaluated as a material for casks. (1) In the ductile fracture region, fracture toughness increases with increases in loading rate. (2) Ductile-brittle transition temperature is linearly related to the logarithm of stress intensity rate. (3) In the ductile fracture region, converted plain strain fracture toughness divided by yield stress can be adopted as a material constant which is independent of loading rate and temperature. From the result of a static fracture toughness test, the evaluation of fracture in high loading rate can be made. (4) In the ductile fracture region of the material investigated, the maximum allowable flaw depth exceeded the minimum detectable flaw size by a nondestructive inspection. Ferritic nodular cast iron can be used as a material for casks in the ductile fracture region at least. (J.P.N.)

  7. Assessment of patient's pain-related behavior at physical examination may allow diagnosis of recent osteoporotic vertebral fracture.

    Science.gov (United States)

    Postacchini, Roberto; Paolino, Michela; Faraglia, Silvia; Cinotti, Gianluca; Postacchini, Franco

    2013-09-01

    Although innumerable studies have analyzed the multiple aspects of osteoporotic vertebral fractures, no study has focused on the clinical features related to spine pain in patients with recent osteoporotic vertebral compression fractures (VCFs). To determine whether the assessment of pain-related behavior (P-RB) of patients with osteoporotic VCFs of recent onset may allow the fracture to be strongly suspected, or even diagnosed, at physical examination. Pain-related behavior of elderly patients attending an outpatient spine clinic was evaluated on the basis of six consecutive movements made on the examining table. Fifty-six patients complaining only of lumbar or thoracic pain. The fractured patients (FPs), representing the fracture group (FG), were the 19 who had a recent VCF, whereas the control group (CG) consisted of the remaining 37 patients. Assessment of P-RB was based on six parameters: grimacing, sighing, clenching or blocking eyelids, gaping or strongly tightening the lips, need for help to take positions, and extreme difficulty to turn in the prone position. A score of 1 or a decimal was assigned to each parameter, the final score to each patient being 0 to 6. Three types of injury, acute (I), subacute (II), or chronic (III), were identified on the basis of the time elapsed from the probable occurrence of the fracture. The diagnosis of recent fracture was based on magnetic resonance images. Patients were videotaped during their movements. An examiner, unaware of the clinical history and diagnosis, gave a P-RB score to all patients and indicated whether they had to be placed in FG or CG, and also their presumable type of fracture. Subsequently, a DVD with the videotapes of all patients was given to three independent examiners, not specifically expert of spine conditions, who were asked to make the same evaluations as the first examiner. The mean scores for P-RB given by the first examiner were 4.6 to FG and 0.7 to CG (pPain-related behavior evaluation of

  8. Coupled deformation and fluid-flow behavior of a natural fracture in the CSM in situ test block

    International Nuclear Information System (INIS)

    Gertsch, L.S.

    1989-01-01

    The primary goal was the evaluation of an in situ block test as a data source for modeling the coupled flow and mechanical behavior of natural rock fractures. The experiments were conducted with the Colorado School of Mines in situ test block, an 8 m 3 (280 ft 3 ) gneiss cube which has been the focus of several previous studies. A single continuous fracture within the block was surrounded with instruments to measure stresses, deformations, and gas conductivity. The setup was subjected to combinations of normal and shear stress by pressurizing the block sides differentially with hydraulic flatjacks. The induced fracture deformation, as measured by two separate sensor systems, did not correlate closely with the fracture conductivity changes or with each other. The test fracture is more complicated physically than two parallel rock faces. Many joints which were not detected by mapping intersect the test fracture and strongly influence its behavior. These invisible joints create sub-blocks which react complexly to changes in applied load. The flow tests reflected the aggregate sub-block dislocations in the flow path. The deformation readings, however, were the movements of discrete points sparsely located among the sub-blocks. High-confidence extrapolation of block test results to large volumes, such as required for nuclear waste repository design, is not feasible currently. Present instrumentation does not sample rock mass behavior in situ at the proper scales. More basically, however, a fundamental gap exists between the nature of jointed rock and our conception of it. Therefore, the near-field rock mass must be discounted as an easily controllable barrier to groundwater flow, until radically different approaches to rock mass testing and modeling are developed

  9. Numerical Analysis of AHSS Fracture in a Stretch-bending Test

    Science.gov (United States)

    Luo, Meng; Chen, Xiaoming; Shi, Ming F.; Shih, Hua-Chu

    2010-06-01

    Advanced High Strength Steels (AHSS) are increasingly used in the automotive industry due to their superior strength and substantial weight reduction advantage. However, their limited ductility gives rise to numerous manufacturing issues. One of them is the so-called `shear fracture' often observed on tight radii during stamping processes. Since traditional approaches, such as the Forming Limit Diagram (FLD), are unable to predict this type of fracture, efforts have been made to develop failure criteria that can predict shear fractures. In this paper, a recently developed Modified Mohr-Coulomb (MMC) ductile fracture criterion[1] is adopted to analyze the failure behavior of a Dual Phase (DP) steel sheet during stretch bending operations. The plasticity and ductile fracture of the present sheet are fully characterized by the Hill'48 orthotropic model and the MMC fracture model respectively. Finite Element models with three different element types (3D, shell and plane strain) were built for a Stretch Forming Simulator (SFS) test and numerical simulations with four different R/t ratios (die radius normalized by sheet thickness) were performed. It has been shown that the 3D and shell element models can accurately predict the failure location/mode, the upper die load-displacement responses as well as the wall stress and wrap angle at the onset of fracture for all R/t ratios. Furthermore, a series of parametric studies were conducted on the 3D element model, and the effects of tension level (clamping distance) and tooling friction on the failure modes/locations were investigated.

  10. Turbulent breakage of ductile aggregates.

    Science.gov (United States)

    Marchioli, Cristian; Soldati, Alfredo

    2015-05-01

    In this paper we study breakage rate statistics of small colloidal aggregates in nonhomogeneous anisotropic turbulence. We use pseudospectral direct numerical simulation of turbulent channel flow and Lagrangian tracking to follow the motion of the aggregates, modeled as sub-Kolmogorov massless particles. We focus specifically on the effects produced by ductile rupture: This rupture is initially activated when fluctuating hydrodynamic stresses exceed a critical value, σ>σ(cr), and is brought to completion when the energy absorbed by the aggregate meets the critical breakage value. We show that ductile rupture breakage rates are significantly reduced with respect to the case of instantaneous brittle rupture (i.e., breakage occurs as soon as σ>σ(cr)). These discrepancies are due to the different energy values at play as well as to the statistical features of energy distribution in the anisotropic turbulence case examined.

  11. Investigation of the hot ductility of a high-strength boron steel

    International Nuclear Information System (INIS)

    Güler, Hande; Ertan, Rukiye; Özcan, Reşat

    2014-01-01

    In this study, the high-temperature ductility behaviour of an Al–Si-coated 22MnB5 sheet was investigated. The mechanical properties of Al–Si-coated 22MnB5 boron steel were examined via hot tensile tests performed at temperatures ranging from 400 to 900 °C at a strain rate of 0.083 s −1 . The deformation and fracture mechanisms under hot tensile testing were considered in relation to the testing data and to the fracture-surface observations performed via SEM. The hot ductility of the tested boron steel was observed as a function of increasing temperature and the Al–Si-coated 22MnB5 boron steel exhibited a ductility loss at 700 °C

  12. Tensile and fracture behavior of AA6061-T6 aluminum alloys: micro-mechanical approach

    International Nuclear Information System (INIS)

    Shen, Y.

    2012-01-01

    The AA6061-T6 aluminum alloy was chosen as the material for the core vessel of the future Jules Horowitz testing reactor (JHR). The objective of this thesis is to understand and model the tensile and fracture behavior of the material, as well as the origin of damage anisotropy. A micro-mechanical approach was used to link the microstructure and mechanical behavior. The microstructure of the alloy was characterized on the surface via Scanning Electron Microscopy and in the 3D volume via synchrotron X-ray tomography and laminography. The damage mechanism was identified by in-situ SEM tensile testing, ex-situ X-ray tomography and in-situ laminography on different levels of triaxiality. The observations have shown that damage nucleated at lower strains on Mg 2 Si coarse precipitates than on iron rich intermetallics. The identified scenario and the in-situ measurements were then used to develop a coupled GTN damage model incorporating nucleation, growth and coalescence of cavities formed by coarse precipitates. The relationship between the damage and the microstructure anisotropies was explained and simulated. (author)

  13. Fractured Identity: A Framework for Understanding Young Asian American Women's Self-harm and Suicidal Behaviors.

    Science.gov (United States)

    Hahm, Hyeouk Chris; Gonyea, Judith G; Chiao, Christine; Koritsanszky, Luca Anna

    2014-01-01

    Despite the high suicide rate among young Asian American women, the reasons for this phenomenon remain unclear. This qualitative study explored the family experiences of 16 young Asian American women who are children of immigrants and report a history of self-harm and/or suicidal behaviors. Our findings suggest that the participants experienced multiple types of "disempowering parenting styles" that are characterized as: abusive, burdening, culturally disjointed, disengaged, and gender-prescriptive parenting. Tied to these family dynamics is the double bind that participants suffer. Exposed to multiple types of negative parenting, the women felt paralyzed by opposing forces, caught between a deep desire to satisfy their parents' expectations as well as societal expectations and to simultaneously rebel against the image of "the perfect Asian woman." Torn by the double bind, these women developed a "fractured identity," which led to the use of "unsafe coping" strategies. Trapped in a "web of pain," the young women suffered alone and engaged in self-harm and suicidal behaviors.

  14. Hygrothermal effects on dynamic mechanical snalysis and fracture behavior of polymeric composites

    Directory of Open Access Journals (Sweden)

    Michelle Leali Costa

    2005-09-01

    Full Text Available Polymer composites used above their glass transition temperatures Tg present a substantial degradation of physical properties; therefore a material's glass transition temperature and its change with moisture absorption are of practical importance. Little attention has been paid to the role of the adhesive bonding between the reinforcing fiber and matrix, particularly for BMI matrix. In this work the effect of moisture on the dynamic mechanical behavior and the fiber/matrix interface was investigated. Two systems were evaluated: carbon fabric/epoxy and carbon fabric/bismaleimide laminates. The results demonstrated that the moisture absorbed by the laminates causes either reversible or irreversible plasticization of the matrix. The humidity combined with the temperature effects may cause significant changes in the Tg matrix and toughness affecting the laminate strength. Moisture absorption was correlated to the fracture mode of the laminate demonstrating the deleterious effect of moisture on the interface. This leads to debonding between fiber and matrix. This behavior was investigated by scanning electron microscopy and dynamic mechanical analysis.

  15. The causes of geometry effects in ductile tearing

    International Nuclear Information System (INIS)

    Dexter, R.J.; Griesbach, T.J.

    1993-01-01

    An adequate understanding of geometry effects in ductile tearing can only be achieved when the different causes of the effects are distinguished and these geometry effects are linked to particular micromechanical fracture processes or global deformation mechanisms. It is shown that the micromechanical process of ductile (fibrous) fracture is dependent on achieving a critical strain, which is only slightly dependent on the stress state for the range of triaxiality conditions in pressure vessels and through-cracked plates. Under certain conditions, the crack tip strain can be shown to scale with the value of the J integral and there is a direct connection between J and the underlying micro mechanical process. This connection is lost for significant crack extension or large-scale plasticity. Nevertheless the J integral may still be use on an empirical basis under some conditions. Under fully-plastic conditions the primary source of geometry dependence in the J-R curves is due to the geometry dependence of the shape and volume of the plastic region that develops around the uncracked ligament. This occurs because J is essentially proportional to the total plastic work done on the specimen. If it can be assured that the fracture mode in both the test specimen and the structure will remain fully fibrous, it is conservative to extrapolate J-R curves generated from small compact specimens for the analysis of pressure vessel crack stability. 132 refs., 12 figs., 3 tabs

  16. Effect of Cu on the microstructural and mechanical properties of as-cast ductile iron

    International Nuclear Information System (INIS)

    Tiwari, Siddhartha; Das, J.; Ray, K.K.; Kumar, Hemant; Bhaduri, A.

    2012-01-01

    The application of ductile cast iron in the heavy engineering components like, cask for the storage and transportation of radioactive materials, demands high strength with improved fracture toughness in as cast condition. The mechanical properties and fracture toughness of as-cast ductile iron (DI) is directly related to its structure property which can be controlled by proper inoculation, alloying elements and cooling rate during solidification. The aim of the present investigation is to study the effect of varying amount of Cu (0.07%, 0.11%, and 0.16%) with 1% Ni in the microstructural development of as-cast ductile iron with emphasis on its mechanical properties and fracture toughness. Three different ductile irons have been prepared using induction furnace in batches of 300 kg following industrial practice. Microstructural features (amount of phases, morphology, size and count of graphite nodules) and mechanical properties (tensile strength and hardness) of prepared DI were determined using standard methods. Dynamic fracture toughness was measured using instrumented Charpy impact test on pre-cracked specimens following the standard ISO-FDIS-26843. Additionally, fracture surfaces of broken tensile and pre-cracked specimens were observed by SEM to study the micro-mechanism of fracture. The pearlite fraction and the nodule count are found to increase with increasing amount of copper in ferritic-pearlitic matrix. The hardness and strength values are found to increase with increasing amount of pearlite whereas fracture toughness decreases. Fractographs of broken specimens exhibited decohesion of graphite, crack propagation from graphite interface and transgranular fracture of ferrite. (author)

  17. Ductile fracture of two-phase welds under 77K. [Steel-EhP810, steel-EhP666, steel-08Kh18N10T, steel-EhP659-VI, steel-chP810

    Energy Technology Data Exchange (ETDEWEB)

    Yushchenko, K.A.; Voronin, S.A.; Pustovit, A.I.; Shavel' , A.V.

    The effect of the type of welding and fillers on crack resistance of welded joints high-strength steel EhP810 and its various compounds with steels EhP666, 08Kh18N10T has been studied. For the welding of steel EhP810 with steels EhP810, EhP666, 08Kh18N10T electron-beam, automatic, argon tungsten arc with non-consumable electrode with various fillers, as well as argon metal-arc welding with consumable electrode, were used. It is shown, that for a joint, made by electron-beam welding, parameters sigmasub(u), Ksub(IcJ), KCV are higher than for a joint of a similar phase structure made using filler wire EhP659-VI. It is explained by the fact, that during electron-beam welding joint metal refining takes place, which removes gases. In welded joints of chP810 steel, having joints with austenitic structure, characteristic of crack resistance Ssub(c) increases by more than 0.2 mm in contrast to two-phase joints, which conventional yield strength at 77 K exceeds 1000 MPa. It is worth mentioning, that for other classes of steels formation of two-phase structure of joint increases welded joint resistance to brittle fracture. It is possible to obtain the required structure of joint with assigned level of resistance to brittle fracture by means of the use of different fillers, optimum and welding procedure, regulating the part of the basic metal in joint content.

  18. Aging effects on fracture behavior of 63Sn37Pb eutectic solder during tensile tests under the SEM

    International Nuclear Information System (INIS)

    Ding Ying; Wang Chunqing; Li Mingyu; Bang Hansur

    2004-01-01

    This study investigates the influence of aging treatment on fracture behavior of Sn-Pb eutectic solder alloys at different loading rate regime during tensile tests under the scanning electron microscope. In high homologous temperature, the solder exhibit the creep behavior that could be confirmed through the phenomena of grain boundary sliding (GBS) to both as-cast and aged specimens. Owing to the large grain scale after high temperature storage, boundary behavior was limited to some extent for the difficulty in grain rotation and boundary migration. Instead, drastic intragranular deformation occurred. Also, the phase coarsening weakened the combination between lead-rich phase and tin matrix. Consequently, surface fragmentation was detected for the aged specimens. Furthermore, the fracture mechanism changed from intergranular dominated to transgranular dominated with increasing loading rate to both specimens during early stage

  19. Cohesive traction–separation laws for tearing of ductile metal plates

    DEFF Research Database (Denmark)

    Nielsen, Kim Lau; Hutchinson, John W.

    2012-01-01

    The failure process ahead of a mode I crack advancing in a ductile thin metal plate or sheet produces plastic dissipation through a sequence of deformation steps that include necking well ahead of the crack tip and shear localization followed by a slant fracture in the necked region somewhat clos...

  20. High-Cycle, Push–Pull Fatigue Fracture Behavior of High-C, Si–Al-Rich Nanostructured Bainite Steel

    Science.gov (United States)

    Zhao, Jing; Ji, Honghong

    2017-01-01

    The high-cycle, push–pull fatigue fracture behavior of high-C, Si–Al-rich nanostructured bainitic steel was studied through the measurement of fatigue limits, a morphology examination and phase composition analysis of the fatigue fracture surface, as well as fractography of the fatigue crack propagation. The results demonstrated that the push–pull fatigue limits at 107 cycles were estimated as 710–889 MPa, for the samples isothermally transformed at the temperature range of 220–260 °C through data extrapolation, measured under the maximum cycle number of 105. Both the interior inclusion and the sample surface constituted the fatigue crack origins. During the fatigue crack propagation, a high amount of secondary cracks were formed in almost parallel arrangements. The apparent plastic deformation occurred in the fracture surface layer, which induced approximately all retained austenite to transform into martensite. PMID:29286325

  1. High-Cycle, Push–Pull Fatigue Fracture Behavior of High-C, Si–Al-Rich Nanostructured Bainite Steel

    Directory of Open Access Journals (Sweden)

    Jing Zhao

    2017-12-01

    Full Text Available The high-cycle, push–pull fatigue fracture behavior of high-C, Si–Al-rich nanostructured bainitic steel was studied through the measurement of fatigue limits, a morphology examination and phase composition analysis of the fatigue fracture surface, as well as fractography of the fatigue crack propagation. The results demonstrated that the push–pull fatigue limits at 107 cycles were estimated as 710–889 MPa, for the samples isothermally transformed at the temperature range of 220–260 °C through data extrapolation, measured under the maximum cycle number of 105. Both the interior inclusion and the sample surface constituted the fatigue crack origins. During the fatigue crack propagation, a high amount of secondary cracks were formed in almost parallel arrangements. The apparent plastic deformation occurred in the fracture surface layer, which induced approximately all retained austenite to transform into martensite.

  2. Mechanical behavior of wood subjected to mode II fracture, using an energetic criterion: Application on THUJA of Morocco

    Directory of Open Access Journals (Sweden)

    Amal Saoud

    2018-04-01

    Full Text Available Shear strength is one of the properties often used to qualify a wood species for use in industry. But until now there is no standardized test which allows understanding this phenomenon. This paper constitutes a new approach to study the behavior of the wood material subjected to the mode II fracture. For that we designed and realized a new prototype of a wooden specimen that we tested in our laboratory which gives rise to an evaluation of the fracture until separation by pure shear of the specimen in the TL plane. The experimental data from a first series of tests on Thuja wood (Tetraclinis Articulata (Vahl Masters as a test material as well as the calculation of mode II initiation fracture toughness and the critical stress intensity factor are presented in this paper

  3. Tensile Fracture Behavior and Failure Mechanism of Additively-Manufactured AISI 4140 Low Alloy Steel by Laser Engineered Net Shaping

    Directory of Open Access Journals (Sweden)

    Hoyeol Kim

    2017-11-01

    Full Text Available AISI 4140 powder was directly deposited on AISI 4140 wrought substrate using laser engineered net shaping (LENS to investigate the compatibility of a LENS-deposited part with the substrate. Tensile testing at room temperature was performed to evaluate the interface bond performance and fracture behavior of the test specimens. All the samples failed within the as-deposited zone, indicating that the interfacial bond is stronger than the interlayer bond inside the deposit. The fracture surfaces were analyzed using scanning electron microscopy (SEM and energy disperse X-ray spectrometry (EDS. Results show that the tensile fracture failure of the as-deposited part is primarily affected by lack-of-fusion defects, carbide precipitation, and oxide particles inclusions, which causes premature failure of the deposit by deteriorating the mechanical properties and structural integrity.

  4. Verification and characterization of continuum behavior of fractured rock at AECL Underground Research Laboratory

    International Nuclear Information System (INIS)

    Long, J.C.S.

    1985-02-01

    The purposes of this study are to determine when a fracture system behaves as a porous medium and what the corresponding permeability tensor is. A two-dimensional fracture system model is developed with density, size, orientation, and location of fractures in an impermeable matrix as random variables. Simulated flow tests through the models measure directional permeability, K/sub g/. Polar coordinate plots of 1/√K/sub g/, which are ellipses for equivalent anistropic homogeneous porous media, are graphed and best fit ellipses are calculated. Fracture length and areal density were varied such that fracture frequency was held constant. The examples showed the permeability increased with fracture length. The modeling techniques were applied to data from the Atomic Energy of Canada Ltd.'s Underground Research Laboratory facility in Manitoba, Canada by assuming the fracture pattern at the surface persists at depth. Well test data were used to estimate the aperture distribution by both correlating and not correlating the aperture with fracture length. The permeability of models with uncorrelated length and aperture were smaller than those for correlated models. A Monte Carlo type study showed that analysis of steady state packer tests consistently underestimate the mean aperture. Finally, a three-dimensional model in which fractures are discs randomly located in space, interactions between the fractures are line segments, and the solution of the steady state flow equations is based on image theory was discussed

  5. Effect of dynamic monotonic and cyclic loading on fracture behavior for Japanese carbon steel pipe STS410

    Energy Technology Data Exchange (ETDEWEB)

    Kinoshita, Kanji; Murayama, Kouichi; Ogata, Hiroyuki [and others

    1997-04-01

    The fracture behavior for Japanese carbon steel pipe STS410 was examined under dynamic monotonic and cyclic loading through a research program of International Piping Integrity Research Group (EPIRG-2), in order to evaluate the strength of pipe during the seismic event The tensile test and the fracture toughness test were conducted for base metal and TIG weld metal. Three base metal pipe specimens, 1,500mm in length and 6-inch diameter sch.120, were employed for a quasi-static monotonic, a dynamic monotonic and a dynamic cyclic loading pipe fracture tests. One weld joint pipe specimen was also employed for a dynamic cyclic loading test In the dynamic cyclic loading test, the displacement was controlled as applying the fully reversed load (R=-1). The pipe specimens with a circumferential through-wall crack were subjected four point bending load at 300C in air. Japanese STS410 carbon steel pipe material was found to have high toughness under dynamic loading condition through the CT fracture toughness test. As the results of pipe fracture tests, the maximum moment to pipe fracture under dynamic monotonic and cyclic loading condition, could be estimated by plastic collapse criterion and the effect of dynamic monotonic loading and cyclic loading was a little on the maximum moment to pipe fracture of the STS410 carbon steel pipe. The STS410 carbon steel pipe seemed to be less sensitive to dynamic and cyclic loading effects than the A106Gr.B carbon steel pipe evaluated in IPIRG-1 program.

  6. Effect of dynamic monotonic and cyclic loading on fracture behavior for Japanese carbon steel pipe STS410

    International Nuclear Information System (INIS)

    Kinoshita, Kanji; Murayama, Kouichi; Ogata, Hiroyuki

    1997-01-01

    The fracture behavior for Japanese carbon steel pipe STS410 was examined under dynamic monotonic and cyclic loading through a research program of International Piping Integrity Research Group (EPIRG-2), in order to evaluate the strength of pipe during the seismic event The tensile test and the fracture toughness test were conducted for base metal and TIG weld metal. Three base metal pipe specimens, 1,500mm in length and 6-inch diameter sch.120, were employed for a quasi-static monotonic, a dynamic monotonic and a dynamic cyclic loading pipe fracture tests. One weld joint pipe specimen was also employed for a dynamic cyclic loading test In the dynamic cyclic loading test, the displacement was controlled as applying the fully reversed load (R=-1). The pipe specimens with a circumferential through-wall crack were subjected four point bending load at 300C in air. Japanese STS410 carbon steel pipe material was found to have high toughness under dynamic loading condition through the CT fracture toughness test. As the results of pipe fracture tests, the maximum moment to pipe fracture under dynamic monotonic and cyclic loading condition, could be estimated by plastic collapse criterion and the effect of dynamic monotonic loading and cyclic loading was a little on the maximum moment to pipe fracture of the STS410 carbon steel pipe. The STS410 carbon steel pipe seemed to be less sensitive to dynamic and cyclic loading effects than the A106Gr.B carbon steel pipe evaluated in IPIRG-1 program

  7. Prediction and Monitoring Systems of Creep-Fracture Behavior of 9Cr-1Mo Steels for Reactor Pressure Vessels

    International Nuclear Information System (INIS)

    Potirniche, Gabriel; Barlow, Fred D.; Charit, Indrajit; Rink, Karl

    2013-01-01

    A recent workshop on next-generation nuclear plant (NGNP) topics underscored the need for research studies on the creep fracture behavior of two materials under consideration for reactor pressure vessel (RPV) applications: 9Cr-1Mo and SA-5XX steels. This research project will provide a fundamental understanding of creep fracture behavior of modified 9Cr-1Mo steel welds for through modeling and experimentation and will recommend a design for an RPV structural health monitoring system. Following are the specific objectives of this research project: Characterize metallurgical degradation in welded modified 9Cr-1Mo steel resulting from aging processes and creep service conditions; Perform creep tests and characterize the mechanisms of creep fracture process; Quantify how the microstructure degradation controls the creep strength of welded steel specimens; Perform finite element (FE) simulations using polycrystal plasticity to understand how grain texture affects the creep fracture properties of welds; Develop a microstructure-based creep fracture model to estimate RPVs service life; Manufacture small, prototypic, cylindrical pressure vessels, subject them to degradation by aging, and measure their leak rates; Simulate damage evolution in creep specimens by FE analyses; Develop a model that correlates gas leak rates from welded pressure vessels with the amount of microstructural damage; Perform large-scale FE simulations with a realistic microstructure to evaluate RPV performance at elevated temperatures and creep strength; Develop a fracture model for the structural integrity of RPVs subjected to creep loads; and Develop a plan for a non-destructive structural health monitoring technique and damage detection device for RPVs.

  8. Prediction and Monitoring Systems of Creep-Fracture Behavior of 9Cr-1Mo Steels for Teactor Pressure Vessels

    Energy Technology Data Exchange (ETDEWEB)

    Potirniche, Gabriel [Univ. of Idaho, Moscow, ID (United States); Barlow, Fred D. [Univ. of Idaho, Moscow, ID (United States); Charit, Indrajit [Univ. of Idaho, Moscow, ID (United States); Rink, Karl [Univ. of Idaho, Moscow, ID (United States)

    2013-11-26

    A recent workshop on next-generation nuclear plant (NGNP) topics underscored the need for research studies on the creep fracture behavior of two materials under consideration for reactor pressure vessel (RPV) applications: 9Cr-1Mo and SA-5XX steels. This research project will provide a fundamental understanding of creep fracture behavior of modified 9Cr-1Mo steel welds for through modeling and experimentation and will recommend a design for an RPV structural health monitoring system. Following are the specific objectives of this research project: Characterize metallurgical degradation in welded modified 9Cr-1Mo steel resulting from aging processes and creep service conditions; Perform creep tests and characterize the mechanisms of creep fracture process; Quantify how the microstructure degradation controls the creep strength of welded steel specimens; Perform finite element (FE) simulations using polycrystal plasticity to understand how grain texture affects the creep fracture properties of welds; Develop a microstructure-based creep fracture model to estimate RPVs service life; Manufacture small, prototypic, cylindrical pressure vessels, subject them to degradation by aging, and measure their leak rates; Simulate damage evolution in creep specimens by FE analyses; Develop a model that correlates gas leak rates from welded pressure vessels with the amount of microstructural damage; Perform large-scale FE simulations with a realistic microstructure to evaluate RPV performance at elevated temperatures and creep strength; Develop a fracture model for the structural integrity of RPVs subjected to creep loads; and Develop a plan for a non-destructive structural health monitoring technique and damage detection device for RPVs.

  9. Prediction of microstructure and ductile damage of a high-speed railway axle steel during cross wedge rolling

    OpenAIRE

    Huo, Y; Lin, J; Bai, Q; Wang, B; Tang, X; Ji, H

    2016-01-01

    Microstructure and ductile damage have a significant influence on the deformation behavior of high-speed railway axles during hot cross wedge rolling (CWR) and its final performance. In this study, based on the continuum damage mechanics, a multiaxial constitutive model coupling microstructure and ductile damage was established to predict the evolution of microstructure and ductile damage of 25CrMo4 during hot CWR processes. Material constants within the multiaxial constitutive model were det...

  10. Effects of Fragmented Fe Intermetallic Compounds on Ductility in Al-Si-Mg Alloys.

    Science.gov (United States)

    Kim, JaeHwang; Kim, DaeHwan

    2018-03-01

    Fe is intentionally added in order to form the Fe intermetallic compounds (Fe-IMCs) during casting. Field emission scanning electron microscope with energy dispersive spectrometer (EDS) was conducted to understand microstructural changes and chemical composition analyses. The needlelike Fe-IMCs based on two dimensional observation with hundreds of micro size are modified to fragmented particles with the minimum size of 300 nm through clod rolling with 80% thickness reduction. The ratio of Fe:Si on the fragmented Fe-IMCs after 80% reduction is close to 1:1, representing the β-Al5FeSi. The yield and tensile strengths are increased with increasing reduction rate. On the other hand, the elongation is decreased with the 40% reduction, but slightly increased with the 60% reduction. The elongation is dramatically increased over two times for the specimen of 80% reduction compared with that of the as-cast. Fracture behavior is strongly affected by the morphology and size of Fe-IMCs. The fracture mode is changed from brittle to ductile with the microstructure modification of Fe-IMCs.

  11. The influence of coarse aggregate size and volume on the fracture behavior and brittleness of self-compacting concrete

    Energy Technology Data Exchange (ETDEWEB)

    Beygi, Morteza H.A., E-mail: M.beygi@nit.ac.ir [Department of Civil Engineering, Babol University of Technology (Iran, Islamic Republic of); Kazemi, Mohammad Taghi, E-mail: Kazemi@sharif.edu [Department of Civil Engineering, Sharif University of Technology, P.O. Box 11155-9313 (Iran, Islamic Republic of); Nikbin, Iman M., E-mail: nikbin@iaurasht.ac.ir [Faculty of Civil Engineering, Islamic Azad University, Rasht Branch, Rasht (Iran, Islamic Republic of); Vaseghi Amiri, Javad, E-mail: Vaseghi@nit.ac.ir [Department of Civil Engineering, Babol University of Technology (Iran, Islamic Republic of); Rabbanifar, Saeed, E-mail: Saeed.rabbanifar@yahoo.com [Department of Civil Engineering, Babol University of Technology (Iran, Islamic Republic of); Rahmani, Ebrahim, E-mail: Ebrahim.rahmani84@gmail.com [Department of Civil Engineering, Babol University of Technology (Iran, Islamic Republic of)

    2014-12-15

    This paper presents the results of an experimental investigation on fracture characteristics and brittleness of self-compacting concrete (SCC), involving the tests of 185 three point bending beams with different coarse aggregate size and content. Generally, the parameters were analyzed by the work of fracture method (WFM) and the size effect method (SEM). The results showed that with increase of size and content of coarse aggregate, (a) the fracture energy increases which is due to the change in fractal dimensions, (b) behavior of SCC beams approaches strength criterion, (c) characteristic length, which is deemed as an index of brittleness, increases linearly. It was found with decrease of w/c ratio that fracture energy increases which may be explained by the improvement in structure of aggregate-paste transition zone. Also, the results showed that there is a correlation between the fracture energy measured by WFM (G{sub F}) and the value measured through SEM (G{sub f}) (G{sub F} = 3.11G{sub f})

  12. The influence of coarse aggregate size and volume on the fracture behavior and brittleness of self-compacting concrete

    International Nuclear Information System (INIS)

    Beygi, Morteza H.A.; Kazemi, Mohammad Taghi; Nikbin, Iman M.; Vaseghi Amiri, Javad; Rabbanifar, Saeed; Rahmani, Ebrahim

    2014-01-01

    This paper presents the results of an experimental investigation on fracture characteristics and brittleness of self-compacting concrete (SCC), involving the tests of 185 three point bending beams with different coarse aggregate size and content. Generally, the parameters were analyzed by the work of fracture method (WFM) and the size effect method (SEM). The results showed that with increase of size and content of coarse aggregate, (a) the fracture energy increases which is due to the change in fractal dimensions, (b) behavior of SCC beams approaches strength criterion, (c) characteristic length, which is deemed as an index of brittleness, increases linearly. It was found with decrease of w/c ratio that fracture energy increases which may be explained by the improvement in structure of aggregate-paste transition zone. Also, the results showed that there is a correlation between the fracture energy measured by WFM (G F ) and the value measured through SEM (G f ) (G F = 3.11G f )

  13. Irradiation effects on tensile ductility and dynamic toughness of ferritic-martensitic 7-12 Cr steels

    International Nuclear Information System (INIS)

    Preininger, D.

    2006-01-01

    The superimposed effect of irradiation-induced hardening by small defects (clusters, dislocation loops) and chromium-rich - precipitate formations on tensile ductility and Charpy-impact behaviour of various ferritic-martensitic (7-13)CrWVTa(Ti)-RAFM steels have been examined by micro-mechanical deformation and ductile/dynamic fracture models. Analytical relations have been deduced describing irradiation-induced changes of uniform ductility and fracture strain as well as ductile-to-brittle transition temperature DBTT and ductile upper shelf energy USE observed from impact tests. The models apply work-hardening with competitive action of relevant dislocation multiplication and annihilation reactions. The impact model takes into account stress intensity with local plasticity and fracture within the damage zone of main crack. Especially, the influences of radiation-induced changes in ductile and dynamic fracture stresses have been considered together with effects from strain rate sensitivity of strength, precipitate morphology as mean size dp and volume fraction fv as well as deformation temperature and strain rate. For these, particularly the correlation between tensile ductility and impact properties have been examined. Strengthening by clusters and loops generally reduces uniform ductility, and more stronger fracture strain as well as ductile upper shelf energy USE and additionally increases DBTT for constant fracture stresses. A superimposed precipitation hardening by formation of 3-6 nm, f v 6 nm, which clear above the sharable limit of coherent precipitates increases with increasing fraction fv and but strongly reduces with increasing matrix strength due to full martensitic structure, higher C, N alloying contents and pronounced hardening by irradiation-induced cluster and loop formations. A combined increase of fracture stresses due to irradiation-induced changes of the grain boundary structure diminishes the strength-induced increase in DBTT and more stronger

  14. Rhenium Alloys as Ductile Substrates for Diamond Thin-Film Electrodes.

    Science.gov (United States)

    Halpern, Jeffrey M; Martin, Heidi B

    2014-02-01

    Molybdenum-rhenium (Mo/Re) and tungsten-rhenium (W/Re) alloys were investigated as substrates for thin-film, polycrystalline boron-doped diamond electrodes. Traditional, carbide-forming metal substrates adhere strongly to diamond but lose their ductility during exposure to the high-temperature (1000°C) diamond, chemical vapor deposition environment. Boron-doped semi-metallic diamond was selectively deposited for up to 20 hours on one end of Mo/Re (47.5/52.5 wt.%) and W/Re (75/25 wt.%) alloy wires. Conformal diamond films on the alloys displayed grain sizes and Raman signatures similar to films grown on tungsten; in all cases, the morphology and Raman spectra were consistent with well-faceted, microcrystalline diamond with minimal sp 2 carbon content. Cyclic voltammograms of dopamine in phosphate-buffered saline (PBS) showed the wide window and low baseline current of high-quality diamond electrodes. In addition, the films showed consistently well-defined, dopamine electrochemical redox activity. The Mo/Re substrate regions that were uncoated but still exposed to the diamond-growth environment remained substantially more flexible than tungsten in a bend-to-fracture rotation test, bending to the test maximum of 90° and not fracturing. The W/Re substrates fractured after a 27° bend, and the tungsten fractured after a 21° bend. Brittle, transgranular cleavage fracture surfaces were observed for tungsten and W/Re. A tension-induced fracture of the Mo/Re after the prior bend test showed a dimple fracture with a visible ductile core. Overall, the Mo/Re and W/Re alloys were suitable substrates for diamond growth. The Mo/Re alloy remained significantly more ductile than traditional tungsten substrates after diamond growth, and thus may be an attractive metal substrate for more ductile, thin-film diamond electrodes.

  15. Characterization of molybdenum particles reinforced Al6082 aluminum matrix composites with improved ductility produced using friction stir processing

    Energy Technology Data Exchange (ETDEWEB)

    Selvakumar, S., E-mail: lathaselvam1963@gmail.com [Department of Mechanical Engineering, Nehru Institute of Technology, Coimbatore 641105, Tamil Nadu (India); Department of Mechanical Engineering, Anna University, Chennai 600025, Tamil Nadu (India); Dinaharan, I., E-mail: dinaweld2009@gmail.com [Department of Mechanical Engineering Science, University of Johannesburg, Auckland Park Kingsway Campus, Johannesburg 2006 (South Africa); Palanivel, R., E-mail: rpalanivelme@gmail.com [Department of Mechanical Engineering Science, University of Johannesburg, Auckland Park Kingsway Campus, Johannesburg 2006 (South Africa); Ganesh Babu, B., E-mail: profbgb@gmail.com [Department of Mechanical Engineering, Roever College of Engineering and Technology, Perambalur 621212, Tamil Nadu (India)

    2017-03-15

    Aluminum matrix composites (AMCs) reinforced with various ceramic particles suffer a loss in ductility. Hard metallic particles can be used as reinforcement to improve ductility. The present investigation focuses on using molybdenum (Mo) as potential reinforcement for Mo(0,6,12 and 18 vol.%)/6082Al AMCs produced using friction stir processing (FSP). Mo particles were successfully retained in the aluminum matrix in its elemental form without any interfacial reaction. A homogenous distribution of Mo particles in the composite was achieved. The distribution was independent upon the region within the stir zone. The grains in the composites were refined considerably due to dynamic recrystallization and pinning effect. The tensile test results showed that Mo particles improved the strength of the composite without compromising on ductility. The fracture surfaces of the composites were characterized with deeply developed dimples confirming appreciable ductility. - Highlights: •Molybdenum particles used as reinforcement for aluminum composites to improve ductility. •Molybdenum particles were retained in elemental form without interfacial reaction. •Homogeneous dispersion of molybdenum particles were observed in the composite. •Molybdenum particles improved tensile strength without major loss in ductility. •Deeply developed dimples on the fracture surfaces confirmed improved ductility.

  16. Characterization of molybdenum particles reinforced Al6082 aluminum matrix composites with improved ductility produced using friction stir processing

    International Nuclear Information System (INIS)

    Selvakumar, S.; Dinaharan, I.; Palanivel, R.; Ganesh Babu, B.

    2017-01-01

    Aluminum matrix composites (AMCs) reinforced with various ceramic particles suffer a loss in ductility. Hard metallic particles can be used as reinforcement to improve ductility. The present investigation focuses on using molybdenum (Mo) as potential reinforcement for Mo(0,6,12 and 18 vol.%)/6082Al AMCs produced using friction stir processing (FSP). Mo particles were successfully retained in the aluminum matrix in its elemental form without any interfacial reaction. A homogenous distribution of Mo particles in the composite was achieved. The distribution was independent upon the region within the stir zone. The grains in the composites were refined considerably due to dynamic recrystallization and pinning effect. The tensile test results showed that Mo particles improved the strength of the composite without compromising on ductility. The fracture surfaces of the composites were characterized with deeply developed dimples confirming appreciable ductility. - Highlights: •Molybdenum particles used as reinforcement for aluminum composites to improve ductility. •Molybdenum particles were retained in elemental form without interfacial reaction. •Homogeneous dispersion of molybdenum particles were observed in the composite. •Molybdenum particles improved tensile strength without major loss in ductility. •Deeply developed dimples on the fracture surfaces confirmed improved ductility.