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Sample records for directionally solidified multicrystalline

  1. Formation and growth of crystal defects in directionally solidified multicrystalline silicon for solar cells

    Energy Technology Data Exchange (ETDEWEB)

    Ryningen, Birgit

    2008-07-01

    Included in this thesis are five publications and one report. The common theme is characterisation of directionally solidified multicrystalline silicon for solar cells. Material characterisation of solar cell silicon is naturally closely linked to both the casting process and to the solar cell processing: Many of the material properties are determined by the casting process, and the solar cell processing will to some extend determine which properties will influence the solar cell performance. Solar grade silicon (SoG-Si) made by metallurgical refining route and supplied by Elkem Solar was directionally solidified and subsequently characterised, and a simple solar cell process was applied. Except from some metallic co-precipitates in the top of the ingot, no abnormalities were found, and it is suggested that within the limits of the tests performed in this thesis, the casting and the solar cell processing, rather than the assumed higher impurity content, was the limiting factor. It is suggested in this thesis that the main quality problem in multicrystalline silicon wafers is the existence of dislocation clusters covering large wafer areas. The clusters will reduce the effect of gettering and even if gettering could be performed successfully, the clusters will still reduce the minority carrier mobility and hence the solar cell performance. It has further been pointed out that ingots solidified under seemingly equal conditions might have a pronounced difference in minority carrier lifetime. Ingots with low minority carrier lifetime have high dislocation densities. The ingots with the substantially higher lifetime seem all to be dominated by twins. It is also found a link between a higher undercooling and the ingots dominated by twins. It is suggested that the two types of ingots are subject to different nucleation and crystal growth mechanisms: For the ingots dominated by dislocations, which are over represented, the crystal growth is randomly nucleated at the

  2. Metal impurities profile in a 450kg multi-crystalline silicon ingot by Cold Neutron Prompt Gamma-ray Activation Analysis

    International Nuclear Information System (INIS)

    Baek, Hani; Sun, Gwang Min; Kim, Ji seok; Oh, Mok; Chung, Yong Sam; Moon, Jong Hwa; Kim, Sun Ha; Baek, Sung Yeol; Tuan, Hoang Sy Minh

    2014-01-01

    Metal impurities are harmful to multi-crystalline silicon solar cells. They reduce solar cell conversion efficiencies through increased carrier recombination. They are present as isolated point-like impurities or precipitates. This work is to study the concentration profiles of some metal impurities of the directionally solidified 450kg multi-crystalline silicon ingot grown for solar cell production. The concentration of such impurities are generally below 10 15 cm -3 , and as such cannot be detected by physical techniques such as secondary-ion-mass spectroscopy(SIMS). So, we have tried to apply Cold Neutron - Prompt Gamma ray Activation Analysis(CN-PGAA) at the HANARO reactor research. The impurity concentrations of Au, Mn, Pt, Mo of a photovoltaic grade multi-crystalline silicon ingot appear by segregation from the liquid to the solid phase in the central region of the ingot during the crystallization. In the impurities concentration of the bottom region is higher than middle region due to the solid state diffusion. Towards the top region the segregation impurities diffused, during cooling process

  3. Interactions of structural defects with metallic impurities in multicrystalline silicon

    International Nuclear Information System (INIS)

    McHugo, S.A.; Thompson, A.C.; Hieslmair, H.

    1997-01-01

    Multicrystalline silicon is one of the most promising materials for terrestrial solar cells. It is critical to getter impurities from the material as well as inhibit contamination during growth and processing. Standard processing steps such as, phosphorus in-diffusion for p-n junction formation and aluminum sintering for backside ohmic contact fabrication, intrinsically possess gettering capabilities. These processes have been shown to improve L n values in regions of multicrystalline silicon with low structural defect densities but not in highly dislocated regions. Recent Deep Level Transient Spectroscopy (DLTS) results indirectly reveal higher concentrations of iron in highly dislocated regions while further work suggests that the release of impurities from structural defects, such as dislocations, is the rate limiting step for gettering in multicrystalline silicon. The work presented here directly demonstrates the relationship between metal impurities, structural defects and solar cell performance in multicrystalline silicon. Edge-defined Film-fed Growth (EFG) multicrystalline silicon in the as-grown state and after full solar cell processing was used in this study. Standard solar cell processing steps were carried out at ASE Americas Inc. Metal impurity concentrations and distributions were determined by use of the x-ray fluorescence microprobe (beamline 10.3.1) at the Advanced Light Source, Lawrence Berkeley National Laboratory. The sample was at atmosphere so only elements with Z greater than silicon could be detected, which includes all metal impurities of interest. Structural defect densities were determined by preferential etching and surface analysis using a Scanning Electron Microscope (SEM) in secondary electron mode. Mapped areas were exactly relocated between the XRF and SEM to allow for direct comparison of impurity and structural defect distributions

  4. Welding and Weldability of Directionally Solidified Single Crystal Nickel-Base Superalloys

    Energy Technology Data Exchange (ETDEWEB)

    Vitek, J M; David, S A; Reed, R W; Burke, M A; Fitzgerald, T J

    1997-09-01

    Nickel-base superalloys are used extensively in high-temperature service applications, and in particular, in components of turbine engines. To improve high-temperature creep properties, these alloys are often used in the directionally-solidified or single-crystal form. The objective of this CRADA project was to investigate the weldability of both experimental and commercial nickel-base superalloys in polycrystalline, directionally-solidified, and single-crystal forms.

  5. Multi-crystalline II-VI based multijunction solar cells and modules

    Science.gov (United States)

    Hardin, Brian E.; Connor, Stephen T.; Groves, James R.; Peters, Craig H.

    2015-06-30

    Multi-crystalline group II-VI solar cells and methods for fabrication of same are disclosed herein. A multi-crystalline group II-VI solar cell includes a first photovoltaic sub-cell comprising silicon, a tunnel junction, and a multi-crystalline second photovoltaic sub-cell. A plurality of the multi-crystalline group II-VI solar cells can be interconnected to form low cost, high throughput flat panel, low light concentration, and/or medium light concentration photovoltaic modules or devices.

  6. Evaluating Primary Dendrite Trunk Diameters in Directionally Solidified Al-Si Alloys

    Science.gov (United States)

    Grugel, R. N.; Tewari, S. N.; Poirier, D. R.

    2014-01-01

    The primary dendrite trunk diameters of Al-Si alloys that were directionally solidified over a range of processing conditions have been measured. These data are analyzed with a model based primarily on an assessment of secondary dendrite arm dissolution in the mushy zone. Good fit with the experimental data is seen and it is suggested that the primary dendrite trunk diameter is a useful metric that correlates well with the actual solidification processing parameters. These results are placed in context with the limited results from the aluminium - 7 wt. % silicon samples directionally solidified aboard the International Space Station as part of the MICAST project.

  7. A comparison of gettering in single- and multicrystalline silicon for solar cells

    Energy Technology Data Exchange (ETDEWEB)

    Sopori, B.L. [National Renewable Energy Lab., Golden, CO (United States); Jastrzebski, L.; Tan, T.

    1996-05-01

    The differences in the impurity gettering between single and multicrystalline silicon are discussed. These differences arise from impurity-defect interactions that occur during thermal processing of multicrystalline material. A gettering model is proposed to explain the observed behaviour of gettering in multicrystalline cells.

  8. Influence of Short-time Oxidation on Corrosion Properties of Directionally Solidified Superalloys with Different Orientations

    Directory of Open Access Journals (Sweden)

    MA Luo-ning

    2016-07-01

    Full Text Available In order to investigate the corrosion performance on intersecting and longitudinal surfaces of unoxidized and oxidized directionally solidified superalloys, Ni-base directionally solidified superalloy DZ125 and Co-base directionally solidified superalloy DZ40M were selected. Oxidation behavior on both alloys with different orientations was investigated at 1050℃ at different times, simulating the oxidation process of vanes or blades in service; subsequent electrochemical performance in 3.5%NaCl aqueous solution was studied on two orientations of unoxidized and oxidized alloys, simulating the corrosion process of superalloy during downtime. The results show that grain boundaries and sub-boundaries of directionally solidified superalloys are susceptible to corrosion and thus longitudinal surface with lower area fraction of grain boundaries has higher corrosion resistance. Compared to intersecting surface of alloys, the structure of grain boundaries of longitudinal surface is less conducive to diffusion and thus the oxidation rate on longitudinal surface is lower. Formation of oxide layers on alloys after short-time oxidation provides protective effect and enhances the corrosion resistance.

  9. Cryogenic EBSD reveals structure of directionally solidified ice–polymer composite

    Energy Technology Data Exchange (ETDEWEB)

    Donius, Amalie E., E-mail: amalie.donius@gmail.com [Thayer School of Engineering, Dartmouth College, 14 Engineering Drive, Hanover, NH 03755 (United States); Department of Materials Science and Engineering, Drexel University, 3141 Chestnut Street, Philadelphia, PA 19104 (United States); Obbard, Rachel W., E-mail: Rachel.W.Obbard@dartmouth.edu [Thayer School of Engineering, Dartmouth College, 14 Engineering Drive, Hanover, NH 03755 (United States); Burger, Joan N., E-mail: ridge.of.the.ancients@gmail.com [Thayer School of Engineering, Dartmouth College, 14 Engineering Drive, Hanover, NH 03755 (United States); Department of Materials Science and Engineering, Drexel University, 3141 Chestnut Street, Philadelphia, PA 19104 (United States); Hunger, Philipp M., E-mail: philipp.m.hunger@gmail.com [Thayer School of Engineering, Dartmouth College, 14 Engineering Drive, Hanover, NH 03755 (United States); Department of Materials Science and Engineering, Drexel University, 3141 Chestnut Street, Philadelphia, PA 19104 (United States); Baker, Ian, E-mail: Ian.Baker@dartmouth.edu [Thayer School of Engineering, Dartmouth College, 14 Engineering Drive, Hanover, NH 03755 (United States); Doherty, Roger D., E-mail: dohertrd@drexel.edu [Department of Materials Science and Engineering, Drexel University, 3141 Chestnut Street, Philadelphia, PA 19104 (United States); Wegst, Ulrike G.K., E-mail: ulrike.wegst@dartmouth.edu [Thayer School of Engineering, Dartmouth College, 14 Engineering Drive, Hanover, NH 03755 (United States)

    2014-07-01

    Despite considerable research efforts on directionally solidified or freeze-cast materials in recent years, little fundamental knowledge has been gained that links model with experiment. In this contribution, the cryogenic characterization of directionally solidified polymer solutions illustrates, how powerful cryo-scanning electron microscopy combined with electron backscatter diffraction is for the structural characterization of ice–polymer composite materials. Under controlled sublimation, the freeze-cast polymer scaffold structure is revealed and imaged with secondary electrons. Electron backscatter diffraction fabric analysis shows that the ice crystals, which template the polymer scaffold and create the lamellar structure, have a-axes oriented parallel to the direction of solidification and the c-axes perpendicular to it. These results indicate the great potential of both cryo-scanning electron microscopy and cryo-electron backscatter diffraction in gaining fundamental knowledge of structure–property–processing correlations. - Highlights: • Cryo-SEM of freeze-cast polymer solution reveals an ice-templated structure. • Cryo-EBSD reveals the ice crystal a-axis to parallel the solidification direction. • The honeycomb-like polymer phase favors columnar ridges only on one side. • Combining cryo-SEM with EBSD links solidification theory with experiment.

  10. Cryogenic EBSD reveals structure of directionally solidified ice–polymer composite

    International Nuclear Information System (INIS)

    Donius, Amalie E.; Obbard, Rachel W.; Burger, Joan N.; Hunger, Philipp M.; Baker, Ian; Doherty, Roger D.; Wegst, Ulrike G.K.

    2014-01-01

    Despite considerable research efforts on directionally solidified or freeze-cast materials in recent years, little fundamental knowledge has been gained that links model with experiment. In this contribution, the cryogenic characterization of directionally solidified polymer solutions illustrates, how powerful cryo-scanning electron microscopy combined with electron backscatter diffraction is for the structural characterization of ice–polymer composite materials. Under controlled sublimation, the freeze-cast polymer scaffold structure is revealed and imaged with secondary electrons. Electron backscatter diffraction fabric analysis shows that the ice crystals, which template the polymer scaffold and create the lamellar structure, have a-axes oriented parallel to the direction of solidification and the c-axes perpendicular to it. These results indicate the great potential of both cryo-scanning electron microscopy and cryo-electron backscatter diffraction in gaining fundamental knowledge of structure–property–processing correlations. - Highlights: • Cryo-SEM of freeze-cast polymer solution reveals an ice-templated structure. • Cryo-EBSD reveals the ice crystal a-axis to parallel the solidification direction. • The honeycomb-like polymer phase favors columnar ridges only on one side. • Combining cryo-SEM with EBSD links solidification theory with experiment

  11. Modeling Macrosegregation in Directionally Solidified Aluminum Alloys under Gravitational and Microgravitational Conditions.

    Energy Technology Data Exchange (ETDEWEB)

    Lauer, Mark A.; Poirier, David R.; Erdmann, Robert G.; Tewari, Surendra N.; Madison, Jonathan D

    2014-09-01

    This report covers the modeling of seven directionally solidified samples, five under normal gravitational conditions and two in microgravity. A model is presented to predict macrosegregation during the melting phases of samples solidified under microgravitational conditions. The results of this model are compared against two samples processed in microgravity and good agreement is found. A second model is presented that captures thermosolutal convection during directional solidification. Results for this model are compared across several experiments and quantitative comparisons are made between the model and the experimentally obtained radial macrosegregation profiles with good agreement being found. Changes in cross section were present in some samples and micrographs of these are qualitatively compared with the results of the simulations. It is found that macrosegregation patterns can be affected by changing the mold material.

  12. Overview of phosphorus diffusion and gettering in multicrystalline silicon

    International Nuclear Information System (INIS)

    Bentzen, A.; Holt, A.

    2009-01-01

    This paper gives an overview of phosphorus emitter diffusion and gettering as experienced in multicrystalline silicon solar cell processing. The paper gives a brief summary of the diffusion properties of phosphorus in silicon, explaining the nature behind the characteristic kink-and-tail profiles often encountered in silicon solar cells. Then, phosphorus diffusion gettering is discussed with particular focus to the inhomogeneous nature of multicrystalline silicon, and it is discussed how the abundant presence of dislocations in the areas of the material having a low recombination lifetime can cause only minor lifetime enhancements in such areas upon phosphorus diffusion. Attributed to dissociation of precipitated impurities in combination with longer effective diffusion lengths of the impurities, it is then seen that even poor areas of multicrystalline can exhibit a noticeable improvement by phosphorus diffusion gettering when applying a lower diffusion temperature for a longer duration.

  13. Primary Dendrite Arm Spacings in Al-7Si Alloy Directionally Solidified on the International Space Station

    Science.gov (United States)

    Angart, Samuel; Lauer, Mark; Poirier, David; Tewari, Surendra; Rajamure, Ravi; Grugel, Richard

    2015-01-01

    Samples from directionally solidified Al- 7 wt. % Si have been analyzed for primary dendrite arm spacing (lambda) and radial macrosegregation. The alloy was directionally solidified (DS) aboard the ISS to determine the effect of mitigating convection on lambda and macrosegregation. Samples from terrestrial DS-experiments thermal histories are discussed for comparison. In some experiments, lambda was measured in microstructures that developed during the transition from one speed to another. To represent DS in the presence of no convection, the Hunt-Lu model was used to represent diffusion controlled growth under steady-state conditions. By sectioning cross-sections throughout the entire length of a solidified sample, lambda was measured and calculated using the model. During steady-state, there was reasonable agreement between the measured and calculated lambda's in the space-grown samples. In terrestrial samples, the differences between measured and calculated lambda's indicated that the dendritic growth was influenced by convection.

  14. Freckle Defect Formation near the Casting Interfaces of Directionally Solidified Superalloys.

    Science.gov (United States)

    Hong, Jianping; Ma, Dexin; Wang, Jun; Wang, Fu; Sun, Baode; Dong, Anping; Li, Fei; Bührig-Polaczek, Andreas

    2016-11-16

    Freckle defects usually appear on the surface of castings and industrial ingots during the directional solidification process and most of them are located near the interface between the shell mold and superalloys. Ceramic cores create more interfaces in the directionally solidified (DS) and single crystal (SX) hollow turbine blades. In order to investigate the location of freckle occurrence in superalloys, superalloy CM247 LC was directionally solidified in an industrial-sized Bridgman furnace. Instead of ceramic cores, Alumina tubes were used inside of the casting specimens. It was found that freckles occur not only on the casting external surfaces, but also appear near the internal interfaces between the ceramic core and superalloys. Meanwhile, the size, initial position, and area of freckle were investigated in various diameters of the specimens. The initial position of the freckle chain reduces when the diameter of the rods increase. Freckle area follows a linear relationship in various diameters and the average freckle fraction is 1.1% of cross sectional area of casting specimens. The flow of liquid metal near the interfaces was stronger than that in the interdendritic region in the mushy zone, and explained why freckle tends to occur on the outer or inner surfaces of castings. This new phenomenon suggests that freckles are more likely to occur on the outer or inner surfaces of the hollow turbine blades.

  15. Freckle Defect Formation near the Casting Interfaces of Directionally Solidified Superalloys

    Directory of Open Access Journals (Sweden)

    Jianping Hong

    2016-11-01

    Full Text Available Freckle defects usually appear on the surface of castings and industrial ingots during the directional solidification process and most of them are located near the interface between the shell mold and superalloys. Ceramic cores create more interfaces in the directionally solidified (DS and single crystal (SX hollow turbine blades. In order to investigate the location of freckle occurrence in superalloys, superalloy CM247 LC was directionally solidified in an industrial-sized Bridgman furnace. Instead of ceramic cores, Alumina tubes were used inside of the casting specimens. It was found that freckles occur not only on the casting external surfaces, but also appear near the internal interfaces between the ceramic core and superalloys. Meanwhile, the size, initial position, and area of freckle were investigated in various diameters of the specimens. The initial position of the freckle chain reduces when the diameter of the rods increase. Freckle area follows a linear relationship in various diameters and the average freckle fraction is 1.1% of cross sectional area of casting specimens. The flow of liquid metal near the interfaces was stronger than that in the interdendritic region in the mushy zone, and explained why freckle tends to occur on the outer or inner surfaces of castings. This new phenomenon suggests that freckles are more likely to occur on the outer or inner surfaces of the hollow turbine blades.

  16. Grooving of grain boundaries in multicrystalline silicon: Effect on solar cell performance

    International Nuclear Information System (INIS)

    Dimassi, W.; Bouaicha, M.; Nouri, H.; Boujmil, M.F.; Ben Nasrallah, S.; Bessais, B.

    2006-01-01

    In this work, we investigate the effect of grooving of grain boundaries (GB) in multicrystalline silicon using chemical etching in HF/HNO 3 solutions. The grain boundaries were grooved in order to reduce the area of these highly recombining regions. Using optimized conditions, grooved GBs enable deep phosphorus diffusion and deep metallic contacts. As a result, the internal quantum efficiency (IQE), and the I-V characteristics under the dark and AM1.5 illumination were improved. It was also observed a reduction of the GB recombination velocity, which was deduced from light-beam-induced-current (LBIC) measurements. Such grooving in multicrystalline silicon enables passivation of GB-related defects. These results are discussed and compared to solar cells based on untreated multicrystalline silicon wafers

  17. Microstructure of directionally solidified Ti-Fe eutectic alloy with low interstitial and high mechanical strength

    Science.gov (United States)

    Contieri, R. J.; Lopes, E. S. N.; Taquire de La Cruz, M.; Costa, A. M.; Afonso, C. R. M.; Caram, R.

    2011-10-01

    The performance of Ti alloys can be considerably enhanced by combining Ti and other elements, causing an eutectic transformation and thereby producing composites in situ from the liquid phase. This paper reports on the processing and characterization of a directionally solidified Ti-Fe eutectic alloy. Directional solidification at different growth rates was carried out in a setup that employs a water-cooled copper crucible combined with a voltaic electric arc moving through the sample. The results obtained show that a regular fiber-like eutectic structure was produced and the interphase spacing was found to be a function of the growth rate. Mechanical properties were measured using compression, microindentation and nanoindentation tests to determine the Vickers hardness, compressive strength and elastic modulus. Directionally solidified eutectic samples presented high values of compressive strength in the range of 1844-3000 MPa and ductility between 21.6 and 25.2%.

  18. Effect of tensile mean stress on fatigue behavior of single-crystal and directionally solidified superalloys

    Science.gov (United States)

    Kalluri, Sreeramesh; Mcgaw, Michael A.

    1990-01-01

    Two nickel base superalloys, single crystal PWA 1480 and directionally solidified MAR-M 246 + Hf, were studied in view of the potential usage of the former and usage of the latter as blade materials for the turbomachinery of the space shuttle main engine. The baseline zero mean stress (ZMS) fatigue life (FL) behavior of these superalloys was established, and then the effect of tensile mean stress (TMS) on their FL behavior was characterized. At room temperature these superalloys have lower ductilities and higher strengths than most polycrystalline engineering alloys. The cycle stress-strain response was thus nominally elastic in most of the fatigue tests. Therefore, a stress range based FL prediction approach was used to characterize both the ZMS and TMS fatigue data. In the past, several researchers have developed methods to account for the detrimental effect of tensile mean stress on the FL for polycrystalline engineering alloys. However, the applicability of these methods to single crystal and directionally solidified superalloys has not been established. In this study, these methods were applied to characterize the TMS fatigue data of single crystal PWA 1480 and directionally solidified MAR-M 246 + Hf and were found to be unsatisfactory. Therefore, a method of accounting for the TMS effect on FL, that is based on a technique proposed by Heidmann and Manson was developed to characterize the TMS fatigue data of these superalloys. Details of this method and its relationship to the conventionally used mean stress methods in FL prediction are discussed.

  19. Three dimensional modelling of grain boundary interaction and evolution during directional solidification of multi-crystalline silicon

    Science.gov (United States)

    Jain, T.; Lin, H. K.; Lan, C. W.

    2018-03-01

    The development of grain structures during directional solidification of multi-crystalline silicon (mc-Si) plays a crucial role in the materials quality for silicon solar cells. Three dimensional (3D) modelling of the grain boundary (GB) interaction and evolution based on phase fields by considering anisotropic GB energy and mobility for mc-Si is carried out for the first time to elucidate the process. The energy and mobility of GBs are allowed to depend on misorientation and the GB plane. To examine the correctness of our method, the known the coincident site lattice (CSL) combinations such as (∑ a + ∑ b → ∑ a × b) or (∑ a + ∑ b → ∑ a / b) are verified. We frther discuss how to use the GB normal to characterize a ∑ 3 twin GB into a tilt or a twist one, and show the interaction between tilt and twist ∑ 3 twin GBs. Two experimental scenarios are considered for comparison and the results are in good agreement with the experiments as well as the theoretical predictions.

  20. Microstructure and property of directionally solidified Ni-Si hypereutectic alloy

    Science.gov (United States)

    Cui, Chunjuan; Tian, Lulu; Zhang, Jun; Yu, Shengnan; Liu, Lin; Fu, Hengzhi

    2016-03-01

    This paper investigates the influence of the solidification rate on the microstructure, solid/liquid interface, and micro-hardness of the directionally solidified Ni-Si hypereutectic alloy. Microstructure of the Ni-Si hypereutectic alloy is refined with the increase of the solidification rate. The Ni-Si hypereutectic composite is mainly composed of α-Ni matrix, Ni-Ni3Si eutectic phase, and metastable Ni31Si12 phase. The solid/liquid interface always keeps planar interface no matter how high the solidification rate is increased. This is proved by the calculation in terms of M-S interface stability criterion. Moreover, the Ni-Si hypereutectic composites present higher micro-hardness as compared with that of the pure Ni3Si compound. This is caused by the formation of the metastable Ni31Si12 phase and NiSi phase during the directional solidification process.

  1. Liquid wastes concentrating and solidifying device

    International Nuclear Information System (INIS)

    Kamiyoshi, Hideki; Ninokata, Yoshihide.

    1985-01-01

    Purpose: To provide a device for concentrating to solidify radioactive liquid wastes at large solidifying speed and with high decontaminating coefficient, without requirement for automatic control. Constitution: An asphalt solidifying device is disposed below a centrifugal thin film drier, and powder resulted from the drier is directly solidified with asphalt by utilizing the rotation of the drier for the mixing operation in the asphalt vessel. If abnormality should occur in the operation of the drier, resulting liquid wastes can be received and solidified in the asphalt vessel. The liquid wastes are heated to dry in a vessel main body having the heating surface at the circumferential surface. The vessel main body provided with a nozzle for supplying liquid to be treated disposed slantwise at the upper portion of the heating face, scrapers which rotate and slidingly contact the heating face and nozzles which jet out chemicals to the heating face behind the scrapers. Below the vessel main body, are disposed a funnel-like hopper for receiving falling scales, rotary vanes, and the likes by which the scales are introduced into the asphalt solidifying vessel. (Moriyama, K.)

  2. Effect of metal contamination on recombination properties of extended defects in multicrystalline Si

    Energy Technology Data Exchange (ETDEWEB)

    Feklisova, O.V.; Yakimov, E.B. [Institute of Microelectronics Technology, RAS, Chernogolovka 142432 (Russian Federation); Yu, X.; Yang, D. [State Key Lab of Silicon Materials, Zhejiang University, Hangzhou 310027 (China)

    2012-10-15

    The effect of iron and copper contamination on the recombination properties of extended defects in multicrystalline Si is investigated by the Electron Beam Induced Current (EBIC) method. Plastically deformed Si samples containing dislocations and dislocation trails are also studied for a comparison. It is shown that Fe contamination leads to an essential increase of the EBIC contrast of electrically active grain boundaries and dislocation trails. The EBIC contrast of deformation induced dislocations also increases after iron diffusion while the recombination activity of grown-in dislocations in multicrystalline Si does not practically change after such treatment. Cu contamination also leads to an essential increase of the EBIC contrast of electrically active grain boundaries and dislocation trails. But dislocation contrast in both plastically deformed Si and multicrystalline Si does not practically increase after Cu contamination. (copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  3. Effect of solidification parameters on mechanical properties of directionally solidified Al-Rich Al-Cu alloys

    Science.gov (United States)

    Çadırlı, Emin

    2013-05-01

    Al(100-x)-Cux alloys (x=3 wt%, 6 wt%, 15 wt%, 24 wt% and 33 wt%) were prepared using metals of 99.99% high purity in vacuum atmosphere. These alloys were directionally solidified under steady-state conditions by using a Bridgman-type directional solidification furnace. Solidification parameters (G, V and ), microstructure parameters (λ1, λ2 and λE) and mechanical properties (HV, σ) of the Al-Cu alloys were measured. Microstructure parameters were expressed as functions of solidification parameters by using a linear regression analysis. The dependency of HV, σ on the cooling rate, microstructure parameters and composition were determined. According to experimental results, the microhardness and ultimate tensile strength of the solidified samples was increased by increasing the cooling rate and Cu content, but decreased with increasing microstructure parameters. The microscopic fracture surfaces of the different samples were observed using scanning electron microscopy. Fractographic analysis of the tensile fracture surfaces showed that the type of fracture significantly changed from ductile to brittle depending on the composition.

  4. Experimental study of directionally solidified ferromagnetic shape memory alloy under multi-field coupling

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, Yuping, E-mail: zhuyuping@126.com [Institute of Geophysics, China Earthquake Administration, Beijing 100081 (China); Chen, Tao; Teng, Yao [Faculty of Civil Engineering and Mechanics, Jiangsu University, Zhenjiang 212013 (China); Liu, Bingfei [Airport College, Civil Aviation University of China, Tianjin 300300 (China); Xue, Lijun [Tianjin Key Laboratory of the Design and Intelligent Control of the Advanced Mechatronical System, School of Mechanical Engineering, Tianjin University of Technology, Tianjin 300384 (China)

    2016-11-01

    Directionally solidified, polycrystalline Ni–Mn–Ga is studied in this paper. The polycrystalline Ni–Mn–Ga samples were cut at different angles to solidification direction. The magnetic field induced strain under constant stress and the temperature-induced strain under constant magnetic field during the loading–unloading cycle were measured. The experimental results show that the mechanical behavior during the loading–unloading cycle of the material is nonlinear and anisotropic. Based on the experimental results, the effects of multi-field coupling factors, such as stress, magnetic field, temperature and cutting angle on the mechanical behaviors were analyzed. Some useful conclusions were obtained, which will provide guidance for practical applications. - Highlights: • The magnetic-induced strains in different directions are tested. • The temperature-induced strains in different directions are tested. • The effects of coupling factors on directional solidification samples are studied.

  5. Precipitated iron. A limit on gettering efficacy in multicrystalline silicon

    Energy Technology Data Exchange (ETDEWEB)

    Fenning, D.P.; Hofstetter, J.; Bertoni, M.I.; Buonassisi, T. [Massachusetts Institute of Technology MIT, Cambridge, Massachusetts 02139 (United States); Coletti, G. [ECN Solar Energy, Westerduinweg 3, NL-1755 LE Petten (Netherlands); Lai, B. [Advanced Photon Source, Argonne National Laboratory, Argonne, Illinois 60439 (United States); Del Canizo, C. [Instituto de Energia Solar, Universidad Politecnica de Madrid, 28040 Madrid (Spain)

    2013-01-31

    A phosphorus diffusion gettering model is used to examine the efficacy of a standard gettering process on interstitial and precipitated iron in multicrystalline silicon. The model predicts a large concentration of precipitated iron remaining after standard gettering for most as-grown iron distributions. Although changes in the precipitated iron distribution are predicted to be small, the simulated post-processing interstitial iron concentration is predicted to depend strongly on the as-grown distribution of precipitates, indicating that precipitates must be considered as internal sources of contamination during processing. To inform and validate the model, the iron distributions before and after a standard phosphorus diffusion step are studied in samples from the bottom, middle, and top of an intentionally Fe-contaminated laboratory ingot. A census of iron-silicide precipitates taken by synchrotron-based X-ray fluorescence microscopy confirms the presence of a high density of iron-silicide precipitates both before and after phosphorus diffusion. A comparable precipitated iron distribution was measured in a sister wafer after hydrogenation during a firing step. The similar distributions of precipitated iron seen after each step in the solar cell process confirm that the effect of standard gettering on precipitated iron is strongly limited as predicted by simulation. Good agreement between the experimental and simulated data supports the hypothesis that gettering kinetics is governed by not only the total iron concentration but also by the distribution of precipitated iron. Finally, future directions based on the modeling are suggested for the improvement of effective minority carrier lifetime in multicrystalline silicon solar cells.

  6. Control of the Gas Flow in an Industrial Directional Solidification Furnace for Production of High Purity Multicrystalline Silicon Ingots

    Directory of Open Access Journals (Sweden)

    Lijun Liu

    2015-01-01

    Full Text Available A crucible cover was designed as gas guidance to control the gas flow in an industrial directional solidification furnace for producing high purity multicrystalline silicon. Three cover designs were compared to investigate their effect on impurity transport in the furnace and contamination of the silicon melt. Global simulations of coupled oxygen (O and carbon (C transport were carried out to predict the SiO and CO gases in the furnace as well as the O and C distributions in the silicon melt. Cases with and without chemical reaction on the cover surfaces were investigated. It was found that the cover design has little effect on the O concentration in the silicon melt; however, it significantly influences CO gas transport in the furnace chamber and C contamination in the melt. For covers made of metal or with a coating on their surfaces, an optimal cover design can produce a silicon melt free of C contamination. Even for a graphite cover without a coating, the carbon concentration in the silicon melt can be reduced by one order of magnitude. The simulation results demonstrate a method to control the contamination of C impurities in an industrial directional solidification furnace by crucible cover design.

  7. Nial and Nial-Based Composites Directionally Solidified by a Containerless Zone Process. Ph.D. Thesis

    Science.gov (United States)

    Joslin, Steven M.

    1995-01-01

    A containerless electromagnetically levitated zone (CELZ) process has been used to directionally solidify NiAl and NiAl-based composites. The CELZ processing results in single crystal NiAl (HP-NiAl) having higher purity than commercially pure NiAl grown by a modified Bridgman process (CP-NiAl). The mechanical properties, specifically fracture toughness and creep strength, of the HP-NiAl are superior to binary CP-NiAl and are used as a base-line for comparison with the composite materials subsequently studied. Two-phase composite materials (NiAl-based eutectic alloys) show improvement in room temperature fracture toughness and 1200 to 1400 K creep strength over that of binary HP-NiAl. Metallic phase reinforcements produce the greatest improvement in fracture toughness, while intermetallic reinforcement produces the largest improvement in high temperature strength. Three-phase eutectic alloys and composite materials were identified and directionally solidified with the intent to combine the improvements observed in the two-phase alloys into one alloy. The room temperature fracture toughness and high temperature strength (in air) serve as the basis for comparison between all of the alloys. Finally, the composite materials are discussed in terms of dominant fracture mechanism observed by fractography.

  8. The influence of interfacial energies and gravitational levels on the directionally solidified structures in hypermonotectic alloys

    Science.gov (United States)

    Andrews, J. B.; Curreri, P. A.; Sandlin, A. C.

    1988-01-01

    Various Cu-Pb-Al alloys were directionally solidified under 1-g conditions and alternating high-g/low-g conditions (achieved using NSAS's KC-135 aircraft) as a means of studying the influence of interfacial energies and gravitational levels on the resulting microstructures. Directional solidification of low Al content alloys was found to result in samples with coarser more irregular microstructures than in alloys with high Al contents under all the gravity conditions considered. Structures are correlated with interfacial energies, growth rates, and gravitational levels.

  9. Application of CBD-Zinc Sulfide Film as an Antireflection Coating on Very Large Area Multicrystalline Silicon Solar Cell

    Directory of Open Access Journals (Sweden)

    U. Gangopadhyay

    2007-01-01

    Full Text Available The low-cost chemical bath deposition (CBD technique is used to prepare CBD-ZnS films as antireflective (AR coating for multicrystalline silicon solar cells. The uniformity of CBD-ZnS film on large area of textured multicrystalline silicon surface is the major challenge of CBD technique. In the present work, attempts have been made for the first time to improve the rate of deposition and uniformity of deposited film by controlling film stoichiometry and refractive index and also to minimize reflection loss by proper optimization of molar percentage of different chemical constituents and deposition conditions. Reasonable values of film deposition rate (12.13 Å′/min., good film uniformity (standard deviation <1, and refractive index (2.35 along with a low percentage of average reflection (6-7% on a textured mc-Si surface are achieved with proper optimization of ZnS bath. 12.24% efficiency on large area (125 mm × 125 mm multicrystalline silicon solar cells with CBD-ZnS antireflection coating has been successfully fabricated. The viability of low-cost CBD-ZnS antireflection coating on large area multicrystalline silicon solar cell in the industrial production level is emphasized.

  10. Reduction of absorption loss in multicrystalline silicon via combination of mechanical grooving and porous silicon

    Energy Technology Data Exchange (ETDEWEB)

    Ben Rabha, Mohamed; Mohamed, Seifeddine Belhadj; Dimassi, Wissem; Gaidi, Mounir; Ezzaouia, Hatem; Bessais, Brahim [Laboratoire de Photovoltaique, Centre de Recherches et des Technologies de l' Energie, Technopole de Borj-Cedria, BP 95, 2050 Hammam-Lif (Tunisia)

    2011-03-15

    Surface texturing of silicon wafer is a key step to enhance light absorption and to improve the solar cell performances. While alkaline-texturing of single crystalline silicon wafers was well established, no efficient chemical solution has been successfully developed for multicrystalline silicon wafers. Thus, the use of alternative new methods for effective texturization of multicrystalline silicon is worth to be investigated. One of the promising texturing techniques of multicrystalline silicon wafers is the use of mechanical grooves. However, most often, physical damages occur during mechanical grooves of the wafer surface, which in turn require an additional step of wet processing-removal damage. Electrochemical surface treatment seems to be an adequate solution for removing mechanical damage throughout porous silicon formation. The topography of untreated and porous silicon-treated mechanically textured surface was investigated using scanning electron microscopy (SEM). As a result of the electrochemical surface treatment, the total reflectivity drops to about 5% in the 400-1000 nm wavelength range and the effective minority carrier diffusion length enhances from 190 {mu}m to about 230 {mu}m (copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  11. Directionally solidified Al2O3/GAP eutectic ceramics by micro-pulling-down method

    Science.gov (United States)

    Cao, Xue; Su, Haijun; Guo, Fengwei; Tan, Xi; Cao, Lamei

    2016-11-01

    We reported a novel route to prepare directionally solidified (DS) Al2O3/GAP eutectic ceramics by micro-pulling-down (μ-PD) method. The eutectic crystallizations, microstructure characters and evolutions, and their mechanical properties were investigated in detail. The results showed that the Al2O3/GAP eutectic composites can be successfully fabricated through μ-PD method, possessed smooth surface, full density and large crystal size (the maximal size: φ90 mm × 20 mm). At the process of Diameter, the as-solidified Al2O3/GAP eutectic presented a combination of "Chinese script" and elongated colony microstructure with complex regular structure. Inside the colonies, the rod-type or lamellar-type eutectic microstructures with ultra-fine GAP surrounded by the Al2O3 matrix were observed. At an appropriate solidificational rate, the binary eutectic exhibited a typical DS irregular eutectic structure of "chinese script" consisting of interpenetrating network of α-Al2O3 and GAP phases without any other phases. Therefore, the interphase spacing was refined to 1-2 µm and the irregular microstructure led to an outstanding vickers hardness of 17.04 GPa and fracture toughness of 6.3 MPa × m1/2 at room temperature.

  12. Application of CBD-Zinc Sulfide Film as an Antireflection Coating on Very Large Area Multicrystalline Silicon Solar Cell

    OpenAIRE

    U. Gangopadhyay; K. Kim; S. K. Dhungel; H. Saha; J. Yi

    2007-01-01

    The low-cost chemical bath deposition (CBD) technique is used to prepare CBD-ZnS films as antireflective (AR) coating for multicrystalline silicon solar cells. The uniformity of CBD-ZnS film on large area of textured multicrystalline silicon surface is the major challenge of CBD technique. In the present work, attempts have been made for the first time to improve the rate of deposition and uniformity of deposited film by controlling film stoichiometry and refractive index and also to minimize...

  13. Preventing light-induced degradation in multicrystalline silicon

    Science.gov (United States)

    Lindroos, J.; Boulfrad, Y.; Yli-Koski, M.; Savin, H.

    2014-04-01

    Multicrystalline silicon (mc-Si) is currently dominating the silicon solar cell market due to low ingot costs, but its efficiency is limited by transition metals, extended defects, and light-induced degradation (LID). LID is traditionally associated with a boron-oxygen complex, but the origin of the degradation in the top of the commercial mc-Si brick is revealed to be interstitial copper. We demonstrate that both a large negative corona charge and an aluminum oxide thin film with a built-in negative charge decrease the interstitial copper concentration in the bulk, preventing LID in mc-Si.

  14. Double side multicrystalline silicon passivation by one step stain etching-based porous silicon

    Energy Technology Data Exchange (ETDEWEB)

    Mohamed, Seifeddine Belhadj; Ben Rabha, Mohamed; Bessais, Brahim [Laboratoire de Photovoltaique, Centre de Recherches et des Technologies de l' Energie, Technopole de Borj-Cedria, BP 95, 2050 Hammam-Lif (Tunisia)

    2012-10-15

    In this paper, we investigate the effect of stain etching-based porous silicon on the double side multicrystalline silicon. Special attention is given to the use of the stain etched PS as an antireflection coating as well as for surface passivating capabilities. Stain etching of double side multicrystalline silicon leads to the formation of PS nanostructures, that dramatically decrease the surface reflectivity from 30% to about 7% and increase the effective lifetime from 1 {mu}s to 10 {mu}s at a minority carrier density ({Delta}n) of 10{sup 15} cm{sup -3}. These results let us correlate the rise of the lifetime values to the photoluminescence intensity to the hydrogen and oxide passivation as shown by FTIR analysis. This low-cost PS formation process can be applied in the photovoltaic cell technology as a standard procedure (copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  15. Directionally Solidified Aluminum - 7 wt% Silicon Alloys: Comparison of Earth and International Space Station Processed Samples

    Science.gov (United States)

    Grugel, Richard N,; Tewari, Surendra; Rajamure, R. S.; Erdman, Robert; Poirier, David

    2012-01-01

    Primary dendrite arm spacings of Al-7 wt% Si alloy directionally solidified in low gravity environment of space (MICAST-6 and MICAST-7: Thermal gradient approx. 19 to 26 K/cm, Growth speeds varying from 5 to 50 microns/s show good agreement with the Hunt-Lu model. Primary dendrite trunk diameters of the ISS processed samples show a good fit with a simple analytical model based on Kirkwood s approach, proposed here. Natural convection, a) decreases primary dendrite arm spacing. b) appears to increase primary dendrite trunk diameter.

  16. Method of solidifying radioactive solid wastes

    International Nuclear Information System (INIS)

    Fukazawa, Tetsuo; Kawamura, Fumio; Kikuchi, Makoto.

    1984-01-01

    Purpose: To obtain solidification products of radioactive wastes satisfactorily and safely with no destruction even under a high pressure atmosphere by preventing the stress concentration by considering the relationships of the elastic module between the solidifying material and radioactive solid wastes. Method: Solidification products of radioactive wastes with safety and securing an aimed safety ratio are produced by conditioning the modules of elasticity of the solidifying material equal to or less than that of the radioactive wastes in a case where the elastic module of radioactive solid wastes to be solidified is smaller than that of the solidifying material (the elastic module of wastes having the minimum elastic module among various wastes). The method of decreasing the elastic module of the solidifying material usable herein includes the use of such a resin having a long distance between cross-linking points of a polymer in the case of plastic solidifying materials, and addition of rubber-like binders in the case of cement or like other inorganic solidifying materials. (Yoshihara, H.)

  17. Method of solidifying radioactive laundry wastes

    International Nuclear Information System (INIS)

    Yasumura, Keijiro

    1984-01-01

    Purpose: To enable to solidify radioactive laundry wastes containing non-ionic liquid detergents less solidifiable by plastic solidification process in liquid laundry wastes for cloths or the likes discharged from a nuclear power plant. Method: Radioactive laundry wastes are solidified by using plastic solidifying agent comprising, as a main ingredient, unsaturated polyester resins and methylmethacrylate monomers. The plastic solidifying agents usable herein include, for example, unsaturated polyester resins prepared by condensating maleic anhydride and phthalic anhydride with propylene glycol and incorporated with methylmethacrylate monomers. The mixing ratio of the methylmethacrylate monomers is preferably 30 % by weight based on the unsaturated polyester resins. (Aizawa, K.)

  18. Dendritic coarsening of γ' phase in a directionally solidified superalloy during 24,000 h of exposure at 1173 K

    International Nuclear Information System (INIS)

    Li, H.; Wang, L.; Lou, L.H.

    2010-01-01

    Dendritic coarsening of γ' was investigated in a directionally solidified Ni-base superalloy during exposure at 1173 K for 24,000 h. Chemical homogeneity along different directions and residual internal strain in the experimental superalloy were measured by electronic probe microanalysis (EPMA) and electron back-scattered diffraction (EBSD) technique. It was indicated that the gradient of element distribution was anisotropic and the inner strain between dendrite core and interdendritic regions was different even after 24,000 h of exposure at 1173 K, which influenced the kinetics for the dendrite coarsening of γ' phase.

  19. Hydrogen passivation of multi-crystalline silicon solar cells

    Institute of Scientific and Technical Information of China (English)

    胡志华; 廖显伯; 刘祖明; 夏朝凤; 陈庭金

    2003-01-01

    The effects of hydrogen passivation on multi-crystalline silicon (mc-Si) solar cells are reported in this paper.Hydrogen plasma was generated by means of ac glow discharge in a hydrogen atmosphere. Hydrogen passivation was carried out with three different groups of mc-Si solar cells after finishing contacts. The experimental results demonstrated that the photovoltaic performances of the solar cell samples have been improved after hydrogen plasma treatment, with a relative increase in conversion efficiency up to 10.6%. A calculation modelling has been performed to interpret the experimental results using the model for analysis of microelectronic and photonic structures developed at Pennsylvania State University.

  20. Studies of the Influence of Beam Profile and Cooling Conditions on the Laser Deposition of a Directionally-Solidified Superalloy

    Directory of Open Access Journals (Sweden)

    Shuo Yang

    2018-02-01

    Full Text Available In the laser deposition of single crystal and directionally-solidified superalloys, it is desired to form laser deposits with high volume fractions of columnar grains by suppressing the columnar-to-equiaxed transition efficiently. In this paper, the influence of beam profile (circular and square shapes and cooling conditions (natural cooling and forced cooling on the geometric morphology and microstructure of deposits were experimentally studied in the laser deposition of a directionally-solidified superalloy, IC10, and the mechanisms of influence were revealed through a numerical simulation of the thermal processes during laser deposition. The results show that wider and thinner deposits were obtained with the square laser beam than those with the circular laser beam, regardless of whether natural or forced cooling conditions was used. The heights and contact angles of deposits were notably increased due to the reduced substrate temperatures by the application of forced cooling for both laser beam profiles. Under natural cooling conditions, columnar grains formed epitaxially at both the center and the edges of the deposits with the square laser beam, but only at the center of the deposits with the circular laser beam; under forced cooling conditions, columnar grains formed at both the center and the edges of deposits regardless of the laser beam profile. The high ratios of thermal gradient and solidification velocity in the height direction of the deposits were favorable to forming deposits with higher volume fractions of columnar grains.

  1. Microstructure and orientation evolution in unidirectional solidified Al–Zn alloys

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Zhongwei, E-mail: chzw@nwpu.edu.cn; Wang, Enyuan; Hao, Xiaolei

    2016-06-14

    Morphological instability and growth orientation evolution during unidirectional solidification of Al–Zn alloys with different pulling speeds were investigated by X-ray diffraction (XRD) and electron back-scatter diffraction (EBSD) in scanning electron microscope (SEM). The experimental results show that, as the pulling speed increases, the primary dendrite spacing becomes smaller gradually and dendrite trunks incline to the heat flow direction perfectly in unidirectional solidified Al–9.8 wt%Zn and Al–89 wt%Zn alloys. However, regardless of the pulling speed in unidirectional solidified Al–Zn alloys under fixed thermal gradient, the regular dendrites with <100> directions of primary trunks and secondary arms in 9.8 wt% Zn composition are replaced by <110> dendrites of primary trunks and secondary arms in 89 wt% Zn composition. In unidirectional solidified Al–32 wt% Zn alloy, cellular, fractal seaweed, and stabilized seaweed structures were observed at high pulling speeds. At a high pulling speed of 1000 µm/s, seaweed structures transform to the columnar dendrites with <110> trunks and <100> arms. The above orientation evolution can be attributed to low anisotropy of solid-liquid interface energy and the seaweed structure is responsible for isotropy of {111} planes.

  2. Radioactive liquid waste solidifying device

    International Nuclear Information System (INIS)

    Uchiyama, Yoshio.

    1987-01-01

    Purpose: To eliminate the requirement for discharge gas processing and avoid powder clogging in a facility suitable to the volume-reducing solidification of regenerated liquid wastes containing sodium sulfate. Constitution: Liquid wastes supplied to a liquid waste preheater are heated under a pressure higher than the atmospheric pressure at a level below the saturation temperature for that pressure. The heated liquid wastes are sprayed from a spray nozzle from the inside of an evaporator into the super-heated state and subjected to flash distillation. They are further heated to deposit and solidify the solidification components in the solidifying evaporation steams. The solidified powder is fallen downwardly and heated for removing water content. The recovered powder is vibrated so as not to be solidified and then reclaimed in a solidification storage vessel. Steams after flash distillation are separated into gas, liquid and solids by buffles. (Horiuchi, T.)

  3. Solidifying processing device for radioactive waste

    International Nuclear Information System (INIS)

    Sueto, Kumiko; Toyohara, Naomi; Tomita, Toshihide; Sato, Tatsuaki

    1990-01-01

    The present invention concerns a solidifying device for radioactive wastes. Solidifying materials and mixing water are mixed by a mixer and then charged as solidifying and filling materials to a wastes processing container containing wastes. Then, cleaning water is sent from a cleaning water hopper to a mixer to remove the solidifying and filling materials deposited in the mixer. The cleaning liquid wastes are sent to a separator to separate aggregate components from cleaning water components. Then, the cleaning water components are sent to the cleaning water hopper and then mixed with dispersing materials and water, to be used again as the mixing water upon next solidifying operation. On the other hand, the aggregate components are sent to a processing mechanism as radioactive wastes. With such procedures, since the discharged wastes are only composed of the aggregates components, and the amount of the wastes are reduced, facilities and labors for the processing of cleaning liquid wastes can be decreased. (I.N.)

  4. Segregation and microstructure evolution in chill cast and directionally solidified Ni-Mn-Sn metamagnetic shape memory alloys

    Science.gov (United States)

    Czaja, P.; Wierzbicka-Miernik, A.; Rogal, Ł.

    2018-06-01

    A multiphase solidification behaviour is confirmed for a range of Ni-rich and Ni-deficient Ni-Mn-Sn induction cast and directionally solidified (Bridgman) alloys. The composition variation is primarily linked to the changing Mn/Sn ratio, whereas the content of Ni remains largely stable. The partitioning coefficients for the Ni50Mn37Sn13 and Ni46Mn41.5Sn12.5 Bridgman alloys were obtained according to the Scheil equation based on the composition distribution along the longitudinal cross section of the ingots. Homogenization heat treatment performed for 72 h at 1220 K turned out sufficient for ensuring chemical uniformity on the macro- and microscale. It is owed to a limited segregation length scale due to slow cooling rates adopted for the directional solidification process.

  5. Large magnetoresistance in a directionally solidified Ni44.5Co5.1Mn37.1In13.3 magnetic shape memory alloy

    Science.gov (United States)

    Li, Zongbin; Hu, Wei; Chen, Fenghua; Zhang, Mingang; Li, Zhenzhuang; Yang, Bo; Zhao, Xiang; Zuo, Liang

    2018-04-01

    Polycrystalline Ni44.5Co5.1Mn37.1In13.3 alloy with coarse columnar-shaped grains and 〈0 0 1〉A preferred orientation was prepared by directional solidification. Due to the strong magnetostructural coupling, inverse martensitic transformation can be induced by the magnetic field, resulting in large negative magnetoresistance up to -58% under the field of 3 T. Such significant field controlled functional behaviors should be attributed to the coarse grains and strong preferred orientation in the directionally solidified alloy.

  6. Light and current induced degradation in p-type multi-crystalline cells and development of an inspection method and a stabilization method

    Energy Technology Data Exchange (ETDEWEB)

    Broek, K.M.; Bennett, I.J.; Jansen, M.J.; Borg, Van der N.J.C.M.; Eerenstein, W. [ECN Solar Energy, Petten (Netherlands)

    2012-09-15

    Stable solar cells are needed for durability testing of different combinations of module materials. In such a test, significant power losses in full-size modules with multi-crystalline cells after thermal cycling have been observed. This has been related to degradation of the solar cells used and it appeared that this was caused by current induced degradation. This phenomenon is not limited to boron doped Cz-Si, but can also occur in p-type multi-crystalline silicon. Work was done to develop an incoming inspection method for new batches of cells. Also, stabilisation procedures for modules containing cells that are sensitive to degradation have been determined.

  7. Effect of thermal cycling on the microstructure of a directionally solidified Fe, Cr, Al-TaC eutectic alloy

    Science.gov (United States)

    Harf, F. H.; Tewari, S. N.

    1977-01-01

    Cylindrical bars (1.2 cm diameter) of Fe-13.6Cr-3.7Al-9TaC (wt %) eutectic alloy were directionally solidified in a modified Bridgman type furnace at 1 cm/h. The alloy microstructure consisted of aligned TaC fibers imbedded in a bcc Fe-Cr-Al matrix. Specimens of the alloy were thermally cycled from 1100 to 425 C in a burner rig. The effects of 1800 thermal cycles on the microstructure was examined by scanning electron microscopy, revealing a zig-zag shape of TaC fibers aligned parallel to the growth direction. The mechanism of carbide solution and reprecipitation on the (111) easy growth planes, suggested previously to account for the development of irregular serrations in Co-Cr-Ni matrix alloys, is believed to be responsible for these zig-zag surfaces.

  8. Solar cells based upon multicrystalline Si with DLC antireflection and passivating coatings

    International Nuclear Information System (INIS)

    Klyui, N.; Litovchenko, V.; Neselevska, L.; Kostylyov, V.; Sarikov, A.; Taraschenko, N.; Kittler, M.; Seifert, W.

    2006-01-01

    The characteristics of multicrystalline Si solar cells covered by diamond-like carbon (DLC) antireflection coatings been experimentally studied. It has been shown that this kind of coating provides a significant increase of the efficiency of solar cells mainly due to the increase of the short-circuit current density. The effects of antireflection and of the surface and bulk passivation on the SC current-voltage characteristics due to the DLC deposition have been investigated theoretically. Physical mechanisms underlying the observed effects have been proposed

  9. Infrared birefringence imaging of residual stress and bulk defects in multicrystalline silicon

    Energy Technology Data Exchange (ETDEWEB)

    Ganapati, Vidya; Schoenfelder, Stephan; Castellanos, Sergio; Oener, Sebastian; Koepge, Ringo; Sampson, Aaron; Marcus, Matthew A.; Lai, Barry; Morhenn, Humphrey; Hahn, Giso; Bagdahn, Joerg; Buonassisi1, Tonio

    2010-05-05

    This manuscript concerns the application of infrared birefringence imaging (IBI) to quantify macroscopic and microscopic internal stresses in multicrystalline silicon (mc-Si) solar cell materials. We review progress to date, and advance four closely related topics. (1) We present a method to decouple macroscopic thermally-induced residual stresses and microscopic bulk defect related stresses. In contrast to previous reports, thermally-induced residual stresses in wafer-sized samples are generally found to be less than 5 MPa, while defect-related stresses can be several times larger. (2) We describe the unique IR birefringence signatures, including stress magnitudes and directions, of common microdefects in mc-Si solar cell materials including: {beta}-SiC and {beta}-Si{sub 3}N{sub 4} microdefects, twin bands, nontwin grain boundaries, and dislocation bands. In certain defects, local stresses up to 40 MPa can be present. (3) We relate observed stresses to other topics of interest in solar cell manufacturing, including transition metal precipitation, wafer mechanical strength, and minority carrier lifetime. (4) We discuss the potential of IBI as a quality-control technique in industrial solar cell manufacturing.

  10. Numerical Research on Magnetic Field, Temperature Field and Flow Field During Melting and Directionally Solidifying TiAl Alloys by Electromagnetic Cold Crucible

    Science.gov (United States)

    Chen, Ruirun; Yang, Yaohua; Gong, Xue; Guo, Jingjie; Su, Yanqing; Ding, Hongsheng; Fu, Hengzhi

    2017-12-01

    The electromagnetic cold crucible (EMCC) technique is an effective method to melt and directionally solidify reactive and high-temperature materials without contamination. The temperature field and fluid flow induced by the electromagnetic field are very important for melting and controlling the microstructure. In this article, a 3D EMCC model for calculating the magnetic field in the charges (TiAl alloys) using the T-Ω finite element method was established and verified. Magnetic fields in the charge under different electrical parameters, positions and dimensions of the charge were calculated and analyzed. The calculated results show that the magnetic field concentrates in the skin layer, and the magnetic flux density ( B) increases with increasing of the frequency, charge diameter and current. The maximum B in the charge is affected by the position of the charge in EMCC ( h 1) and the charge height ( h 2), which emerges at the middle of coils ( h c) when the relationship of h c < h 1 + h 2 < h c + δ is satisfied. Lower frequency and smaller charge diameter can improve the uniformity of the magnetic field in the charge. Consequently, the induced uniform electromagnetic stirring weakens the turbulence and improves temperature uniformity in the vicinity of the solid/liquid (S/L) interface, which is beneficial to forming a planar S/L interface during directional solidification. Based on the above conclusions, the TiAlNb alloy was successfully melted with lower power consumption and directionally solidified by the square EMCC.

  11. Printing low-melting-point alloy ink to directly make a solidified circuit or functional device with a heating pen.

    Science.gov (United States)

    Wang, Lei; Liu, Jing

    2014-12-08

    A new method to directly print out a solidified electronic circuit through low-melting-point metal ink is proposed. A functional pen with heating capability was fabricated. Several typical thermal properties of the alloy ink Bi 35 In 48.6 Sn 16 Zn 0.4 were measured and evaluated. Owing to the specifically selected melting point of the ink, which is slightly higher than room temperature, various electronic devices, graphics or circuits can be manufactured in a short period of time and then rapidly solidified by cooling in the surrounding air. The liquid-solid phase change mechanism of the written lines was experimentally characterized using a scanning electron microscope. In order to determine the matching substrate, wettability between the metal ink Bi 35 In 48.6 Sn 16 Zn 0.4 and several materials, including mica plate and silicone rubber, was investigated. The resistance-temperature curve of a printed resistor indicated its potential as a temperature control switch. Furthermore, the measured reflection coefficient of a printed double-diamond antenna accords well with the simulated result. With unique merits such as no pollution, no requirement for encapsulation and easy recycling, the present printing approach is an important supplement to current printed electronics and has enormous practical value in the future.

  12. Phosphorous gettering in acidic textured multicrystalline solar cells

    Energy Technology Data Exchange (ETDEWEB)

    Montesdeoca-Santana, A. [Departamento de Fisica Basica, Universidad de La Laguna (ULL), Avenida Astrofisico Francisco Sanchez 2, 38206 La Laguna, S/C de Tenerife (Spain); Fraunhofer Institut fuer Solare Energiesysteme ISE, Laboratory and Servicecenter Gelsenkirchen, Auf der Reihe 2, 45884 Gelsenkirchen (Germany); Jimenez-Rodriguez, E.; Diaz-Herrera, B.; Hernandez-Rodriguez, C. [Departamento de Fisica Basica, Universidad de La Laguna (ULL), Avenida Astrofisico Francisco Sanchez 2, 38206 La Laguna, S/C de Tenerife (Spain); Gonzalez-Diaz, B. [Departamento de Fisica Basica, Universidad de La Laguna (ULL), Avenida Astrofisico Francisco Sanchez 2, 38206 La Laguna, S/C de Tenerife (Spain); Departamento de Energia Fotovoltaica, Instituto Tecnologico y de Energias Renovables. Poligono Industrial de Granadilla s/n, 38600 San Isidro-Granadilla de Abona, S/C de Tenerife (Spain); Rinio, M.; Borchert, D. [Fraunhofer Institut fuer Solare Energiesysteme ISE, Laboratory and Servicecenter Gelsenkirchen, Auf der Reihe 2, 45884 Gelsenkirchen (Germany); Guerrero-Lemus, R. [Departamento de Fisica Basica, Universidad de La Laguna (ULL), Avenida Astrofisico Francisco Sanchez 2, 38206 La Laguna, S/C de Tenerife (Spain); Fundacion de Estudios de Economia Aplicada, Catedra Focus-Abengoa, Jorge Juan 46, 28001 Madrid (Spain)

    2011-03-15

    The influence of phosphorus gettering is studied in this work applied to an acidic textured multicrystalline silicon substrate. The texturization was achieved with an HF/HNO{sub 3} solution leading to nanostructures on the silicon surface. It has been demonstrated in previous works that this textured surface decreases the reflectance on the solar cell and increases the surface area improving the photon collection and enhancing the short circuit current. The present study investigates the effect on the minority carrier lifetime of the phosphorous diffusion when it is carried out on this textured surface. The lifetime is measured by means microwave photoconductance decay and quasi steady state phototoconductance devices. The diffused textured wafers are used to fabricate solar cells and their electrical parameters are analyzed. (copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  13. Low-cost multicrystalline back-contact silicon solar cells with screen printed metallization

    International Nuclear Information System (INIS)

    Neu, W.; Kress, A.; Jooss, W.; Fath, P.; Bucher, E.

    2002-01-01

    Adaptation to market requirements is a permanent challenge in industrial solar-cell production. Both increase of cell efficiency as well as lowering costs is demanded. Back-contacted solar cells offer multiple advantages in terms of reducing module assembling costs and enhanced cell efficiency. The investigated emitter-wrap-through (EWT) design [1] has a collecting emitter on front and rear side. These emitter areas are electrically connected by small holes. Due to the double-sided collecting junction, this cell design is favourable for materials with a low-minority charge carrier diffusion length leading to a higher short circuit current density. Until now most investigations on EWT solar cells were performed on Cz or even FZ silicon. This was justified as long as different processing techniques had to be developed and compared. But as an industrially applicable process sequence has recently been developed [2], the advantages of the EWT concept compared to conventionally processed cells have to be shown on multicrystalline material. In the following, a manufacturing process of EWT solar cells is presented which is especially adapted to the requirements of multicrystalline silicon. Effective surface texturization was reached by mechanical V-texturization and bulk passivation by a hydrogen plasma treatment. The efficiency of the best solar cells within this process reached 14.2% which is the highest efficiency reported so far for mc-Si 10x10 cm 2 EWT solar cells [3]. (author)

  14. Solute redistribution and Rayleigh number in the mushy zone during directional solidifi cation of Inconel 718

    Directory of Open Access Journals (Sweden)

    Wang Ling

    2009-08-01

    Full Text Available The interdendritic segregation along the mushy zone of directionally solidifi ed superalloy Inconel 718 has been measured by scanning electron microscope (SEM and energy dispersion analysis spectrometry (EDAXtechniques and the corresponding liquid composition profile was presented. The liquid density and Rayleigh number (Ra profi les along the mushy zone were calculated as well. It was found that the liquid density difference increased from top to bottom in the mushy zone and there was no density inversion due to the segregation of Nb and Mo. However carbide formation in the freezing range and the preferred angle of the orientated dendrite array could prompt the fl uid fl ow in the mushy zone although there was no liquid density inversion. The largest relative Rayleigh number appeared at 1,326 篊 for Inconel 718 where the fl uid fl ow most easily occurred.

  15. On oscillatory microstructure during cellular growth of directionally solidified Sn–36at.%Ni peritectic alloy

    Science.gov (United States)

    Peng, Peng; Li, Xinzhong; Li, Jiangong; Su, Yanqing; Guo, Jingjie

    2016-01-01

    An oscillatory microstructure has been observed during deep-cellular growth of directionally solidified Sn–36at.%Ni hyperperitectic alloy containing intermetallic compounds with narrow solubility range. This oscillatory microstructure with a dimension of tens of micrometers has been observed for the first time. The morphology of this wave-like oscillatory structure is similar to secondary dendrite arms, and can be observed only in some local positions of the sample. Through analysis such as successive sectioning of the sample, it can be concluded that this oscillatory microstructure is caused by oscillatory convection of the mushy zone during solidification. And the influence of convection on this oscillatory microstructure was characterized through comparison between experimental and calculations results on the wavelength. Besides, the change in morphology of this oscillatory microstructure has been proved to be caused by peritectic transformation during solidification. Furthermore, the melt concentration increases continuously during solidification of intermetallic compounds with narrow solubility range, which helps formation of this oscillatory microstructure. PMID:27066761

  16. On oscillatory microstructure during cellular growth of directionally solidified Sn-36at.%Ni peritectic alloy.

    Science.gov (United States)

    Peng, Peng; Li, Xinzhong; Li, Jiangong; Su, Yanqing; Guo, Jingjie

    2016-04-12

    An oscillatory microstructure has been observed during deep-cellular growth of directionally solidified Sn-36at.%Ni hyperperitectic alloy containing intermetallic compounds with narrow solubility range. This oscillatory microstructure with a dimension of tens of micrometers has been observed for the first time. The morphology of this wave-like oscillatory structure is similar to secondary dendrite arms, and can be observed only in some local positions of the sample. Through analysis such as successive sectioning of the sample, it can be concluded that this oscillatory microstructure is caused by oscillatory convection of the mushy zone during solidification. And the influence of convection on this oscillatory microstructure was characterized through comparison between experimental and calculations results on the wavelength. Besides, the change in morphology of this oscillatory microstructure has been proved to be caused by peritectic transformation during solidification. Furthermore, the melt concentration increases continuously during solidification of intermetallic compounds with narrow solubility range, which helps formation of this oscillatory microstructure.

  17. High temperature low cycle fatigue behavior of a directionally solidified Ni-base superalloy DZ951

    International Nuclear Information System (INIS)

    Chu Zhaokuang; Yu Jinjiang; Sun Xiaofeng; Guan Hengrong; Hu Zhuangqi

    2008-01-01

    Total strain-controlled low cycle fatigue (LCF) tests were performed at a temperature range from 700 to 900 deg. C in ambient air condition on a directionally solidified Ni-base superalloy DZ951. The fatigue life of DZ951 alloy does not monotonously decrease with increasing temperature, but exhibits a strong dependence on the total strain range. The dislocation characteristics and failed surface observation were evaluated through transmission electron microscopy and scanning electron microscopy. The alloy exhibits cyclic hardening, softening or cyclic stability as a whole, which is dependent on the testing temperature and total strain range. At 700 deg. C, the cyclic plastic deformation process is the main cause of fatigue failure. At 900 deg. C, the failure mostly results from combined fatigue and creep damage under total strain range from 0.6 to 1.2% and the reduction in fatigue life can be taken as the cause of oxidation, creep and cyclic plastic deformation under total strain range of 0.5%

  18. The rate-limiting mechanism of transition metal gettering in multicrystalline silicon

    International Nuclear Information System (INIS)

    McHugo, S.A.; Thompson, A.C.; Imaizumi, M.

    1997-01-01

    Multicrystalline silicon is a very interesting material for terrestrial solar cells. Its low cost and respectable energy conversion efficiency (12-15%) makes it arguably the most cost competitive material for large-volume solar power generation. However, the solar cell efficiency of this material is severely degraded by regions of high minority carrier recombination which have been shown to possess both dislocations and microdefects. These structural defects are known to increase in recombination activity with transition metal decoration. Therefore, gettering of metal impurities from the material would be expected to greatly enhance solar cell performance. Contrary to this rationale, experiments using frontside phosphorus and/or backside aluminum treatments have been found to improve regions with low recombination activity while having little or no effect on the high recombination regions and in turn only slightly improving the overall cell performance. The goal of this research is to determine the mechanism by which gettering is ineffectual on these high recombination regions. The authors have performed studies on integrated circuit (IC) quality single crystal and multicrystalline solar cell silicon (mc-silicon) in the as-grown state and after a variety of processing/gettering steps. With Surface Photovoltage measurements of the minority carrier diffusion length which is inversely proportional to carrier recombination, they have seen that aluminum gettering is effective for improving IC quality material but ineffective for improving the regions of initially low diffusion lengths (high recombination rates) in mc-silicon. Of particular interest is the great increase in diffusion length for IC material as compared to the mc-silicon. Clearly the IC material has benefited to a greater extent from the gettering procedure than the mc-silicon

  19. Solidifier effectiveness : variation due to oil composition, oil thickness and temperature

    International Nuclear Information System (INIS)

    Fieldhouse, B.; Fingas, M.

    2009-01-01

    This paper provided an overview of solidifier types and composition. Solidifiers are a class of spill treating agents that offer an effective means to convert a liquid oil into a solid material. They are used as a treatment option for oil spills on water. This paper also reported on recent laboratory studies that consist of 4 components: (1) a qualitative examination of the characteristics of the interaction of a broad range of solidifier products with a standard oil to evaluate reaction rate, states of solidification, and the impact of dosage, (2) a comparison of a smaller subset of solidifiers on the standard oil at lower temperatures, (3) solidifier treatment on a range of oils of varying physical properties and composition to assess the potential scope of application, and (4) the treatment of a series of small-scale oil layers of varying thickness to determine the significance of oil thickness on solidifier effectiveness and recovery. This paper also reviewed solidifier chemistry with particular reference to polymer sorbents; cross-linking agents; and cross-linking agents and polymeric sorbents combined. Toxicity is also an important issue regarding solidifiers. The aquatic toxicity of solidifiers is low and not measurable as the products are not water-soluble. There have not been any studies on the effects of the solidifier or the treated oil on surface feeders and shoreline wildlife that may come into contact with the products. It was concluded that oil composition may play a major role in solidifier effectiveness. The effectiveness of solidifiers is also inhibited at reduced temperatures, increased viscosity and density of the oil. 25 refs., 5 tabs., 2 figs., 1 appendix

  20. An Abnormal Increase of Fatigue Life with Dwell Time during Creep-Fatigue Deformation for Directionally Solidified Ni-Based Superalloy DZ445

    Science.gov (United States)

    Ding, Biao; Ren, Weili; Deng, Kang; Li, Haitao; Liang, Yongchun

    2018-03-01

    The paper investigated the creep-fatigue behavior for directionally solidified nickel-based superalloy DZ445 at 900 °C. It is found that the fatigue life shows an abnormal increase when the dwell time exceeds a critical value during creep-fatigue deformation. The area of hysteresis loop and fractograph explain the phenomenon quite well. The shortest life corresponds to the maximal area of hysteresis loop, i. e. the maximum energy to be consumed during the creep-fatigue cycle. The fractographic observation of failed samples further supports the abnormal behavior of fatigue life.

  1. Influence of stain etching on low minority carrier lifetime areas of multicrystalline silicon for solar cells

    Energy Technology Data Exchange (ETDEWEB)

    Montesdeoca-Santana, A. [Departamento de Fisica Basica, Universidad de La Laguna, Avda. Astrofisico Francisco Sanchez, 38206 La Laguna (Spain); Fraunhofer Institute for Solar Energy Systems, Laboratory and Servicecenter Gelsenkirchen, Auf der Reihe 2, 45884 Gelsenkirchen (Germany); Gonzalez-Diaz, B. [Departamento de Fisica Basica, Universidad de La Laguna, Avda. Astrofisico Francisco Sanchez, 38206 La Laguna (Spain); Departamento de Energia Fotovoltaica, Instituto Tecnologico y de Energias Renovables. Poligono Industrial de Granadilla s/n, 38600 San Isidro-Granadilla de Abona (Spain); Jimenez-Rodriguez, E. [Departamento de Fisica Basica, Universidad de La Laguna, Avda. Astrofisico Francisco Sanchez, 38206 La Laguna (Spain); Ziegler, J. [Fraunhofer Institute for Solar Energy Systems, Laboratory- and Servicecenter Gelsenkirchen. Auf der Reihe 2, 45884 Gelsenkirchen (Germany); Velazquez, J.J. [Departamento de Fisica Fundamental y Experimental, Electronica y Sistemas, Universidad de La Laguna. Avda. Astrofisico Francisco Sanchez, 38206 La Laguna (Spain); Hohage, S.; Borchert, D. [Fraunhofer Institute for Solar Energy Systems, Laboratory and Servicecenter Gelsenkirchen. Auf der Reihe 2, 45884 Gelsenkirchen (Germany); Guerrero-Lemus, R., E-mail: rglemus@ull.es [Departamento de Fisica Basica, Universidad de La Laguna, Avda. Astrofisico Francisco Sanchez, 38206 La Laguna (Spain)

    2011-11-15

    Highlights: > An enhanced minority carrier lifetime at extended defects in multicrystalline silicon is observed with the use of HF/HNO{sub 3} stain etching to texture the surface. > FTIR analysis shows no influence of oxide passivation in this effect. > SEM images show a preferential etching at extended defects suggesting smoothing at defects as one of the causes for the reduced recombination activity. > LBIC images show a reduction in IQE at extended defects in HF/HNO{sub 3} textured multicrystalline solar cells. - Abstract: In this work the use of HF/HNO{sub 3} solutions for texturing silicon-based solar cell substrates by stain etching and the influence of texturing on minority carrier lifetimes are studied. Stain etching is currently used to decrease the reflectance and, subsequently improve the photogenerated current of the cells, but also produces nanostructures on the silicon surface. In the textured samples it has been observed that an improvement on the minority carrier lifetime with respect to the samples treated with a conventional saw damage etching process is produced on grain boundaries and defects, and the origin of this effect has been discussed.

  2. Influence of stain etching on low minority carrier lifetime areas of multicrystalline silicon for solar cells

    International Nuclear Information System (INIS)

    Montesdeoca-Santana, A.; Gonzalez-Diaz, B.; Jimenez-Rodriguez, E.; Ziegler, J.; Velazquez, J.J.; Hohage, S.; Borchert, D.; Guerrero-Lemus, R.

    2011-01-01

    Highlights: → An enhanced minority carrier lifetime at extended defects in multicrystalline silicon is observed with the use of HF/HNO 3 stain etching to texture the surface. → FTIR analysis shows no influence of oxide passivation in this effect. → SEM images show a preferential etching at extended defects suggesting smoothing at defects as one of the causes for the reduced recombination activity. → LBIC images show a reduction in IQE at extended defects in HF/HNO 3 textured multicrystalline solar cells. - Abstract: In this work the use of HF/HNO 3 solutions for texturing silicon-based solar cell substrates by stain etching and the influence of texturing on minority carrier lifetimes are studied. Stain etching is currently used to decrease the reflectance and, subsequently improve the photogenerated current of the cells, but also produces nanostructures on the silicon surface. In the textured samples it has been observed that an improvement on the minority carrier lifetime with respect to the samples treated with a conventional saw damage etching process is produced on grain boundaries and defects, and the origin of this effect has been discussed.

  3. Macrosegregation During Re-melting and Holding of Directionally Solidified Al-7 wt.% Si Alloy in Microgravity

    Science.gov (United States)

    Lauer, M.; Ghods, M.; Angart, S. G.; Grugel, R. N.; Tewari, S. N.; Poirier, D. R.

    2017-08-01

    As-cast aluminum-7 wt.% ailicon alloy sample rods were re-melted and directionally solidified on Earth which resulted in uniform dendritically aligned arrays. These arrays were then partially back-melted through an imposed, and constant, temperature gradient in the microgravity environment aboard the International Space Station. The mushy zones that developed in the seed crystals were held for different periods prior to initiating directional solidification. Upon return, examination of the initial mushy-zone regions exhibited significant macrosegregation in terms of a solute-depleted zone that increased as a function of the holding time. The silicon (solute) content in these regions was measured on prepared longitudinal sections by electron microprobe analysis as well as by determining the fraction eutectic on several transverse sections. The silicon content was found to increase up the temperature gradient resulting in significant silicon concentration immediately ahead of the mushy-zone tips. The measured macrosegregation agrees well with calculations from a mathematical model developed to simulate the re-melting and holding process. The results, due to processing in a microgravity environment where buoyancy and thermosolutal convection are minimized, serve as benchmark solidification data.

  4. Biodegradation testing of solidified low-level waste streams

    International Nuclear Information System (INIS)

    Piciulo, P.L.; Shea, C.E.; Barletta, R.E.

    1985-05-01

    The NRC Technical Position on Waste Form (TP) specifies that waste should be resistant to biodegradation. The methods recommended in the TP for testing resistance to fungi, ASTM G21, and for testing resistance to bacteria, ASTM G22, were carried out on several types of solidified simulated wastes, and the effect of microbial activity on the mechanical strength of the materials tested was examined. The tests are believed to be sufficient for distinguishing between materials that are susceptible to biodegradation and those that are not. It is concluded that failure of these tests should not be regarded of itself as an indication that the waste form will biodegrade to an extent that the form does not meet the stability requirements of 10 CFR Part 61. In the case of failure of ASTM G21 or ASTM G22 or both, it is recommended that additional data be supplied by the waste generator to demonstrate the resistance of the waste form to microbial degradation. To produce a data base on the applicability of the biodegradation tests, the following simulated laboratory-scale waste forms were prepared and tested: boric acid and sodium sulfate evaporator bottoms, mixed-bed bead resins and powdered resins each solidified in asphalt, cement, and vinyl ester-styrene. Cement solidified wastes supported neither fungal nor bacterial growth. Of the asphalt solidified wastes, only the forms of boric acid evaporator bottoms did not support fungal growth. Bacteria grew on all of the asphalt solidified wastes. Cleaning the surface of these waste forms did not affect bacterial growth and had a limited effect on the fungal growth. Only vinyl esterstyrene solidified sodium sulfate evaporator bottoms showed viable fungi cultures, but surface cleaning with solvents eliminated fungal growth in subsequent testing. Some forms of all the waste streams solidified in vinyl ester-styrene showed viable bacteria cultures. 13 refs., 12 tabs

  5. Influence of Thermal Parameters, Microstructure, and Morphology of Si on Machinability of an Al–7.0 wt.% Si Alloy Directionally Solidified

    Directory of Open Access Journals (Sweden)

    Cássio A. P. Silva

    2018-01-01

    Full Text Available This study aims to correlate the influence of thermal and microstructural parameters such as growth rate and cooling rate (VL and TR and secondary dendrite spacing (λ2, respectively, in the machining cutting temperature and tool wear on the necking process of the Al–7 wt.% Si alloy solidified in a horizontal directional device using a high-speed steel with a tungsten tool. The dependence of λ2 on VL and TR and dependence of the maximum cutting temperature and maximum flank wear on λ2 were determined by power experimental laws given by λ2 = constant (VL and TRn and TMAX, VBMAX = constant (λ2n, respectively. The maximum cutting temperature increased with increasing of λ2. The opposite occurred with the maximum flank wear. The role of Si alloying element on the aforementioned results has also been analyzed. A morphological change of Si along the solidified ingot length has been observed, that is, the morphology of Si in the eutectic matrix has indicated a transition from particles to fibers along the casting together with an increase of the particle diameters with the position from the metal/mold interface.

  6. Effect of a high magnetic field on the microstructures in directionally solidified Zn–Cu peritectic alloys

    International Nuclear Information System (INIS)

    Li, Xi; Gagnoud, Annie; Wang, Jiang; Li, Xiaolong; Fautrelle, Yves; Ren, Zhongming; Lu, Xionggang; Reinhart, Guillaume; Nguyen-Thi, Henri

    2014-01-01

    The effect of an axial high magnetic field on the microstructures in directionally solidified Zn–Cu peritectic alloys was investigated. The experimental results indicated that the magnetic field induced the destabilization of the liquid–solid interface and the formation of a band-like structure. The magnetic field also caused the disruption of the columnar η-Zn and ε-Zn 5 Cu dendrites. As the applied magnetic field increased, the columnar-to-equiaxed transition occurred, and the size of the equiaxed grains gradually decreased. The magnetic effects, the magnetic moment and the thermoelectric magnetic effects during the directional solidification of Zn–Cu peritectic alloys under an axial magnetic field were studied. Regular ε-Zn 5 Cu hexagons appeared on the transverse section of the sample fabricated with a high magnetic field (i.e. 16 T). In addition, electron backscatter diffraction analysis revealed that the 〈0 0 0 1〉-crystal direction of the Zn 5 Cu crystal is not only its easy magnetization direction but also its preferred growth direction. The thermoelectric magnetic effects were numerically simulated. The results indicated that a thermoelectric magnetic force acts on the solid near the liquid–solid interface and increases linearly with an increase in the magnetic field. As the effect of the magnetic moment arising from the magnetic crystalline anisotropy is eliminated, the thermoelectric magnetic effect has a substantial effect on the solidification structure. Therefore, the destabilization of the liquid–solid interface and the disruption of the dendrites during directional solidification under the magnetic field are primarily due to the thermoelectric magnetic force acting on the solid

  7. Radial macrosegregation and dendrite clustering in directionally solidified Al-7Si and Al-19Cu alloys

    Science.gov (United States)

    Ghods, M.; Johnson, L.; Lauer, M.; Grugel, R. N.; Tewari, S. N.; Poirier, D. R.

    2016-05-01

    Hypoeutectic Al-7 wt% Si and Al-19 wt% Cu alloys were directionally solidified upward in a Bridgman furnace through a range of constant growth speeds and thermal gradients. Though processing is thermo-solutally stable, flow initiated by gravity-independent advection at, slightly leading, central dendrites moves rejected solute out ahead and across the advancing interface. Here any lagging dendrites are further suppressed which promotes a curved solid-liquid interface and the eventual dendrite "clustering" seen in transverse sections (dendrite "steepling" in longitudinal orientations) as well as extensive radial macrosegregation. Both aluminum alloys showed considerable macrosegregation at the low growth speeds (10 and 30 μm s-1) but not at higher speed (72 μm s-1). Distribution of the fraction eutectic-constituent on transverse sections was determined in order to quantitatively describe radial macrosegregation. The convective mechanisms leading to dendrite-steepling were elucidated with numerical simulations, and their results compared with the experimental observations.

  8. Investigation of Low-Cost Surface Processing Techniques for Large-Size Multicrystalline Silicon Solar Cells

    OpenAIRE

    Cheng, Yuang-Tung; Ho, Jyh-Jier; Lee, William J.; Tsai, Song-Yeu; Lu, Yung-An; Liou, Jia-Jhe; Chang, Shun-Hsyung; Wang, Kang L.

    2010-01-01

    The subject of the present work is to develop a simple and effective method of enhancing conversion efficiency in large-size solar cells using multicrystalline silicon (mc-Si) wafer. In this work, industrial-type mc-Si solar cells with area of 125×125 mm2 were acid etched to produce simultaneously POCl3 emitters and silicon nitride deposition by plasma-enhanced chemical vapor deposited (PECVD). The study of surface morphology and reflectivity of different mc-Si etched surfaces has also been d...

  9. Energy asymmetry in melting and solidifying processes of PCM

    International Nuclear Information System (INIS)

    Jin, Xing; Hu, Huoyan; Shi, Xing; Zhang, Xiaosong

    2015-01-01

    Highlights: • The melting process and the solidifying process of PCM were asymmetrical. • The enthalpy and state of PCM were affected by its previous state. • The main reason for energy asymmetry of PCM was supercooling. - Abstract: The solidifying process of phase change material (PCM) was usually recognized as the exact inverse process of its melting process, especially when building the heat transfer model of PCM. To figure out that whether the melting process and the solidifying process of PCM were symmetrical, several kinds of PCMs were tested by a differential scanning calorimeter (DSC) in this paper. The experimental results showed that no matter using the DSC dynamic measurement method or the DSC step measurement method, the melting process and the solidifying process of PCM were asymmetrical. Because of the energy asymmetry in the melting and solidifying processes of PCM, it was also found that the enthalpy and the state of PCM were not only dependent on its temperature, but also affected by its “previous state”.

  10. Radioactive substance solidifying device

    International Nuclear Information System (INIS)

    Sakoda, Kotaro.

    1979-01-01

    Purpose: To easily solidify radioactive substances adhering to the surfaces of solid wastes without scattering in the circumference by paints, and further to reduce surface contamination concentrations. Constitution: Solid wastes are placed on a hanging plate, and dipped in paints within a paint dipping treatment tank installed at the lower part of a treatment tank by means of a monorail hoist, and the surfaces of said solid wastes are coated with paints, thereby to solidify the radioactivity on the surfaces of the solid wastes. After dipping, the solid wastes are suspended up to a paint spraying tank to dry the paints. After drying, non-contaminated paints are atomized to apply through an atomizing tube onto the solid wastes. After drying the atomized paints, the solid wastes are carried outside the treatment tank by means of the monorail hoist. (Yoshino, Y.)

  11. Parameters of Solidifying Mixtures Transporting at Underground Ore Mining

    Directory of Open Access Journals (Sweden)

    Golik Vladimir

    2017-01-01

    Full Text Available The article is devoted to the problem of providing mining enterprises with solidifying filling mixtures at underground mining. The results of analytical studies using the data of foreign and domestic practice of solidifying mixtures delivery to stopes are given. On the basis of experimental practice the parameters of transportation of solidifying filling mixtures are given with an increase in their quality due to the effect of vibration in the pipeline. The mechanism of the delivery process and the procedure for determining the parameters of the forced oscillations of the pipeline, the characteristics of the transporting processes, the rigidity of the elastic elements of pipeline section supports and the magnitude of vibrator’ driving force are detailed. It is determined that the quality of solidifying filling mixtures can be increased due to the rational use of technical resources during the transportation of mixtures, and as a result the mixtures are characterized by a more even distribution of the aggregate. The algorithm for calculating the parameters of the pipe vibro-transport of solidifying filling mixtures can be in demand in the design of mineral deposits underground mining technology.

  12. Parameters of Solidifying Mixtures Transporting at Underground Ore Mining

    Science.gov (United States)

    Golik, Vladimir; Dmitrak, Yury

    2017-11-01

    The article is devoted to the problem of providing mining enterprises with solidifying filling mixtures at underground mining. The results of analytical studies using the data of foreign and domestic practice of solidifying mixtures delivery to stopes are given. On the basis of experimental practice the parameters of transportation of solidifying filling mixtures are given with an increase in their quality due to the effect of vibration in the pipeline. The mechanism of the delivery process and the procedure for determining the parameters of the forced oscillations of the pipeline, the characteristics of the transporting processes, the rigidity of the elastic elements of pipeline section supports and the magnitude of vibrator' driving force are detailed. It is determined that the quality of solidifying filling mixtures can be increased due to the rational use of technical resources during the transportation of mixtures, and as a result the mixtures are characterized by a more even distribution of the aggregate. The algorithm for calculating the parameters of the pipe vibro-transport of solidifying filling mixtures can be in demand in the design of mineral deposits underground mining technology.

  13. Effects of leachate concentration on the integrity of solidified clay liners.

    Science.gov (United States)

    Xue, Qiang; Zhang, Qian

    2014-03-01

    This study aimed to evaluate the impact of landfill leachate concentration on the degradation behaviour of solidified clay liners and to propose a viable mechanism for the observed degradation. The results indicated that the unconfined compressive strength of the solidified clay decreased significantly, while the hydraulic conductivity increased with the leachate concentration. The large pore proportion in the solidified clay increased and the sum of medium and micro pore proportions decreased, demonstrating that the effect on the solidified clay was evident after the degradation caused by exposure to landfill leachate. The unconfined compressive strength of the solidified clay decreased with increasing leachate concentration as the leachate changed the compact structure of the solidified clay, which are prone to deformation and fracture. The hydraulic conductivity and the large pore proportion of the solidified clay increased with the increase in leachate concentration. In contrast, the sum of medium and micro pore proportions showed an opposite trend in relation to leachate concentration, because the leachate gradually caused the medium and micro pores to form larger pores. Notably, higher leachate concentrations resulted in a much more distinctive variation in pore proportions. The hydraulic conductivity of the solidified clay was closely related to the size, distribution, and connection of pores. The proportion of the large pores showed a positive correlation with the increase of hydraulic conductivity, while the sum of the proportions of medium and micro pores showed a negative correlation.

  14. The use of Nb in rapid solidified Al alloys and composites

    Energy Technology Data Exchange (ETDEWEB)

    Audebert, F., E-mail: metal@fi.uba.ar [Advanced Materials Group, Facultad de Ingeniería, Universidad de Buenos Aires, Paseo Colón 850, Ciudad de Buenos Aires 1063 (Argentina); Department of Materials, University of Oxford, Parks Road, OX1 3PH Oxford (United Kingdom); Department of Mechanical Engineering and Mathematical Sciences, Oxford Brookes University, Wheatley Campus, OX33 1HX Oxford (United Kingdom); Galano, M. [Department of Materials, University of Oxford, Parks Road, OX1 3PH Oxford (United Kingdom); Saporiti, F. [Advanced Materials Group, Facultad de Ingeniería, Universidad de Buenos Aires, Paseo Colón 850, Ciudad de Buenos Aires 1063 (Argentina)

    2014-12-05

    Highlights: • The use of Nb in RS Al alloys and composites has been reviewed. • Nb was found to improve the GFA of rapid solidified Al–Fe and Al–Ni alloys. • Nb has higher effect in increasing the corrosion resistance than RE in Al–Fe alloys. • Nb improves the stability of the Al–Fe–Cr icosahedral phase. • Nb improves strength, ductility and toughness of nanoquasicrystalline Al matrix composites. - Abstract: The worldwide requirements for reducing the energy consumption and pollution have increased the demand of new and high performance lightweight materials. The development of nanostructured Al-based alloys and composites is a key direction towards solving this demand. High energy prices and decreased availability of some alloying elements open up the opportunity to use non-conventional elements in Al alloys and composites. In this work the application of Nb in rapid solidified Al-based alloys and Al alloys matrix composites is reviewed. New results that clarify the effect of Nb on rapid solidified Al alloys and composites are also presented. It is observed that Nb stabilises the icosahedral Al–Fe/Cr clusters, enhances the glass forming ability and shifts the icosahedral phase decomposition towards higher temperatures. Nb provides higher corrosion resistance with respect to the pure Al and Al–Fe–RE (RE: rare earth) alloys in the amorphous and crystalline states. The use of Nb as a reinforcement to produce new Al alloy matrix composites is explored. It is observed that Nb provides higher strength, ductility and toughness to the nanoquasicrystalline matrix composite. Nb appears as a new key element that can improve several properties in rapid solidified Al alloys and composites.

  15. Gettering effect in grain boundaries of multi-crystalline silicon

    Energy Technology Data Exchange (ETDEWEB)

    Nouri, H.; Bouaicha, M.; Ben Rabha, M.; Bessais, B. [Laboratoire de Photovoltaique, Centre de Recherches et des Technologies de l' Energie, Technopole de Borj-Cedria, BP 95, Hammam-Lif 2050 (Tunisia)

    2012-10-15

    In this work, we analyze the effect of three gettering procedures on the variation of the grain boundaries (GBs) defect density in multicrystalline silicon (mc-Si). The effective defect density (N{sup B}) was calculated using a theoretical model where we consider the potential barrier induced by the GB as being due to structural defects and impurities. Results are compared to those obtained from C-V measurements. The potential barrier was evaluated from the dark current-voltage (I-V) characteristic performed across the GB. In addition to the Rapid Thermal Annealing (RTA), we use aluminum (Al) in the first gettering procedure, in the second we use porous silicon (PS), whereas in the third one, we realize a chemical damage (grooving). Mc-Si wafers were annealed in an infrared furnace in the same conditions, at temperatures ranging from 600 C to 1000 C (copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  16. Electrical properties improvement of multicrystalline silicon solar cells using a combination of porous silicon and vanadium oxide treatment

    International Nuclear Information System (INIS)

    Derbali, L.; Ezzaouia, H.

    2013-01-01

    In this paper, we will report the enhancement of the conversion efficiency of multicrystalline silicon solar cells after coating the front surface with a porous silicon layer treated with vanadium oxide. The incorporation of vanadium oxide into the porous silicon (PS) structure, followed by a thermal treatment under oxygen ambient, leads to an important decrease of the surface reflectivity, a significant enhancement of the effective minority carrier lifetime (τ eff ) and a significant enhancement of the photoluminescence (PL) of the PS structure. We Obtained a noticeable increase of (τ eff ) from 3.11 μs to 134.74 μs and the surface recombination velocity (S eff ) have decreased from 8441 cm s −1 to 195 cm s −1 . The reflectivity spectra of obtained films, performed in the 300–1200 nm wavelength range, show an important decrease of the average reflectivity from 40% to 5%. We notice a significant improvement of the internal quantum efficiency (IQE) in the used multicrystalline silicon substrates. Results are analyzed and compared to those carried out on a reference (untreated) sample. The electrical properties of the treated silicon solar cells were improved noticeably as regard to the reference (untreated) sample.

  17. Evaluating Local Primary Dendrite Arm Spacing Characterization Techniques Using Synthetic Directionally Solidified Dendritic Microstructures

    Science.gov (United States)

    Tschopp, Mark A.; Miller, Jonathan D.; Oppedal, Andrew L.; Solanki, Kiran N.

    2015-10-01

    Microstructure characterization continues to play an important bridge to understanding why particular processing routes or parameters affect the properties of materials. This statement certainly holds true in the case of directionally solidified dendritic microstructures, where characterizing the primary dendrite arm spacing is vital to developing the process-structure-property relationships that can lead to the design and optimization of processing routes for defined properties. In this work, four series of simulations were used to examine the capability of a few Voronoi-based techniques to capture local microstructure statistics (primary dendrite arm spacing and coordination number) in controlled (synthetically generated) microstructures. These simulations used both cubic and hexagonal microstructures with varying degrees of disorder (noise) to study the effects of length scale, base microstructure, microstructure variability, and technique parameters on the local PDAS distribution, local coordination number distribution, bulk PDAS, and bulk coordination number. The Voronoi tesselation technique with a polygon-side-length criterion correctly characterized the known synthetic microstructures. By systematically studying the different techniques for quantifying local primary dendrite arm spacings, we have evaluated their capability to capture this important microstructure feature in different dendritic microstructures, which can be an important step for experimentally correlating with both processing and properties in single crystal nickel-based superalloys.

  18. Method of solidifying radioactive wastes with plastics

    International Nuclear Information System (INIS)

    Matsuura, Hiroyuki; Yasumura, Keijiro; Minami, Yuji; Tomita, Toshihide

    1980-01-01

    Purpose: To prevent solidification of solidifying agents in the mixer by conducting the mixing process for the solidifying agents and the radioactive wastes at a temperature below the initiation point for the solidification of the agents thereby separating the mixing process from the solidification-integration process. Method: Catalyst such as cobalt naphthenate is charged into an unsaturated polyester resin in a mixer previously cooled, for example, to -10 0 C. They are well mixed with radioactive wastes and the mixture in the mixer is charged in a radioactive waste storage container. The temperature of the mixture, although kept at a low temperature initially, gradually increases to an ambient temperature whereby curing reaction is promoted and the reaction is completed about one day after to provide firm plastic solidification products. This can prevent the solidification of the solidifying agents in the mixer to thereby improve the circumstance's safety. (Kawakami, Y.)

  19. Electron-beam-induced current study of small-angle grain boundaries in multicrystalline silicon

    International Nuclear Information System (INIS)

    Chen, J.; Sekiguchi, T.; Xie, R.; Ahmet, P.; Chikyo, T.; Yang, D.; Ito, S.; Yin, F.

    2005-01-01

    Recombination activity of small-angle grain boundaries (SA GBs) in multicrystalline silicon (mc-Si) was studied by means of electron-beam-induced current (EBIC) technique. In the as-grown mc-Si, the EBIC contrasts of special Σ and random GBs were weak at both 300 and 100 K, whereas those of SA GBs were weak (<3%) at 300 K and strong (30-40%) at 100 K. In the contaminated mc-Si, SA GBs showed stronger EBIC contrast than Σ and R GBs at 300 K. It is indicated that SA GBs possess high density of shallow levels and are easily contaminated with Fe compared to other GBs

  20. High-Performance Black Multicrystalline Silicon Solar Cells by a Highly Simplified Metal-Catalyzed Chemical Etching Method

    KAUST Repository

    Ying, Zhiqin

    2016-05-20

    A wet-chemical surface texturing technique, including a two-step metal-catalyzed chemical etching (MCCE) and an extra alkaline treatment, has been proven as an efficient way to fabricate high-efficiency black multicrystalline (mc) silicon solar cells, whereas it is limited by the production capacity and the cost cutting due to the complicated process. Here, we demonstrated that with careful control of the composition in etching solution, low-aspect-ratio bowl-like nanostructures with atomically smooth surfaces could be directly achieved by improved one-step MCCE and with no posttreatment, like alkali solution. The doublet surface texture of implementing this nanobowl structure upon the industrialized acidic-textured surface showed concurrent improvement in optical and electrical properties for realizing 18.23% efficiency mc-Si solar cells (156 mm × 156 mm), which is sufficiently higher than 17.7% of the solely acidic-textured cells in the same batch. The one-step MCCE method demonstrated in this study may provide a cost-effective way to manufacture high-performance mc-Si solar cells for the present photovoltaic industry. © 2016 IEEE.

  1. Microstructure investigation of NiAl-Cr(Mo) interface in a directionally solidified NiAl-Cr(Mo) eutectic alloyed with refractory metal

    International Nuclear Information System (INIS)

    Chen, Y.X.; Cui, C.Y.; Guo, J.T.; Li, D.X.

    2004-01-01

    The microstructure of a directionally solidified NiAl-Cr(Mo) eutectic alloyed with refractory metal in as-processed and heat-treated states has been studied by means of scanning electron microscopy and high resolution electron microscopy (HREM). The microstructure of the NiAl-Cr(Mo) eutectic was characterized by lamellar Cr(Mo) phases embedded within NiAl matrix with common growth direction of . The interface between NiAl and lamellar Cr(Mo) did not have any transition layers. Misfit dislocations were observed at the NiAl-Cr(Mo) interface. In addition to lamellar Cr(Mo) phases, coherent Cr(Mo, Ni, Al) precipitates and NiAl precipitates were also observed in the NiAl matrix and lamellar Cr(Mo) phases, respectively. After hot isostatic pressing and heat treatment, the NiAl-Cr(Mo) interfaces became smooth and straight. Square array of misfit dislocations was directly observed at the (0 0 1) interface between NiAl and Cr(Mo, Ni, Al) precipitate. The configuration of misfit dislocation network showed a generally good agreement with prediction based on the geometric O-lattice model

  2. Directionally Solidified Multifunctional Ceramics

    Science.gov (United States)

    2006-12-01

    Vidrio , Vol. 44 [5] (2005) pp 347 - 352. 9. F. W. Dynys and A. Sayir, "Self Assemble Silicide Architectures by Directional Solidification," Journal...Sociedad Espanola de Ceramica y Vidrio , Vol. 43 [4] (2004) pp 753 - 758. 21. A. Sayir and F. S. Lowery, "Combustion-Resistance of Silicon-Based Ceramics...Espafiola de Cerdmica y Vidrio , Vol. 43 [3], 2004. ISSN-0366-3175-BSCVB9. 14 37. P. Berger, A. Sayir and M. H. Berger, "Nuclear Microprobe using Elastic

  3. Parameters extraction of the three diode model for the multi-crystalline solar cell/module using Moth-Flame Optimization Algorithm

    International Nuclear Information System (INIS)

    Allam, Dalia; Yousri, D.A.; Eteiba, M.B.

    2016-01-01

    Highlights: • More detailed models are proposed to emulate the multi-crystalline solar cell/module. • Moth-Flame Optimizer (MFO) is proposed for the parameter extraction process. • The performance of MFO technique is compared with the recent optimization algorithms. • MFO algorithm converges to the optimal solution more rapidly and more accurately. • MFO algorithm accomplished with three diode model achieves the most accurate model. - Abstract: As a result of the wide prevalence of using the multi-crystalline silicon solar cells, an accurate mathematical model for these cells has become an important issue. Therefore, a three diode model is proposed as a more precise model to meet the relatively complicated physical behavior of the multi-crystalline silicon solar cells. The performance of this model is compared to the performance of both the double diode and the modified double diode models of the same cell/module. Therefore, there is a persistent need to keep searching for a more accurate optimization algorithm to estimate the more complicated models’ parameters. Hence, a proper optimization algorithm which is called Moth-Flame Optimizer (MFO), is proposed as a new optimization algorithm for the parameter extraction process of the three tested models based on data measured at laboratory and other data reported at previous literature. To verify the performance of the suggested technique, its results are compared with the results of the most recent and powerful techniques in the literature such as Hybrid Evolutionary (DEIM) and Flower Pollination (FPA) algorithms. Furthermore, evaluation analysis is performed for the three algorithms of the selected models at different environmental conditions. The results show that, MFO algorithm achieves the least Root Mean Square Error (RMSE), Mean Bias Error (MBE), Absolute Error at the Maximum Power Point (AEMPP) and best Coefficient of Determination. In addition, MFO is reaching to the optimal solution with the

  4. Breakdown voltage mapping through voltage dependent ReBEL intensity imaging of multi-crystalline Si solar cells

    Science.gov (United States)

    Dix-Peek, RM.; van Dyk, EE.; Vorster, FJ.; Pretorius, CJ.

    2018-04-01

    Device material quality affects both the efficiency and the longevity of photovoltaic (PV) cells. Therefore, identifying these defects can be beneficial in the development of more efficient and longer lasting PV cells. In this study, a combination of spatially-resolved, electroluminescence (EL), and light beam induced current (LBIC) measurements, were used to identify specific defects and features of a multi-crystalline Si PV cells. In this study, a novel approach is used to map the breakdown voltage of a PV cell through voltage dependent Reverse Bias EL (ReBEL) intensity imaging.

  5. Method of solidifying radioactive wastes

    International Nuclear Information System (INIS)

    Fukazawa, Tetsuo; Ootsuka, Masaharu; Uetake, Naoto; Ozawa, Yoshihiro.

    1984-01-01

    Purpose: To prepare radioactive solidified wastes excellent in strength, heat resistance, weather-proof, water resistance, dampproof and low-leaching property. Method: A hardening material reactive with alkali silicates to form less soluble salts is used as a hardener for alkali silicates which are solidification filler for the radioactive wastes, and mixed with cement as a water absorbent and water to solidify the radioactive wastes. The hardening agent includes, for example, CaCO 3 , Ca(ClO 4 ) 2 , CaSiF 6 and CaSiO 3 . Further, in order to reduce the water content in the wastes and reduce the gap ratio in the solidification products, the hardener adding rate, cement adding rate and water content are selected adequately. As the result, solidification products can be prepared with no deposition of easily soluble salts to the surface thereof, with extremely low leaching of radioactive nucleides. (Kamimura, M.)

  6. Method of solidifying and disposing radioactive waste plastic

    International Nuclear Information System (INIS)

    Matsuura, Hiroyuki; Yasumura, Keijiro

    1981-01-01

    Purpose: To solidify radioactive waste as it is with plastic by forming a W/O (Water-in-Oil) emulsion with the radioactive waste and a plastic solidifier, and treating it with a polymerization starting agent, an accelerator, and the like. Method: A predetermined amount of alkaline substance such as sodium hydroxide, triethanol, or the like is added quantitatively to radioactive waste and it is mixed by an agitator. A predetermined amount of solidifier such as unsaturated polyester or the like is added to the mixture and it is further mixed by the agitator to form a stable W/O emulsion. Subsequently, predetermined amounts of polymerization starting agent such as methyl ethyl ketone peroxide and polymerization accelerator such as cobalt naphthenate or the like are added thereto, the mixture is mixed, and is then allowed to stand for at room temperature for the plastic solidification thereof. No reaction occurs after the solidification. (Sekiya, K.)

  7. Giant Enhancement of Magnetostrictive Response in Directionally-Solidified Fe83Ga17Erx Compounds

    Directory of Open Access Journals (Sweden)

    Radhika Barua

    2018-06-01

    Full Text Available We report, for the first time, correlations between crystal structure, microstructure and magnetofunctional response in directionally solidified [110]-textured Fe83Ga17Erx (0 < x < 1.2 alloys. The morphology of the doped samples consists of columnar grains, mainly composed of a matrix phase and precipitates of a secondary phase deposited along the grain boundary region. An enhancement of more than ~275% from ~45 to 170 ppm is observed in the saturation magnetostriction value (λs of Fe83Ga17Erx alloys with the introduction of small amounts of Er. Moreover, it was noted that the low field derivative of magnetostriction with respect to an applied magnetic field (i.e., dλs/dHapp for Happ up to 1000 Oe increases by ~230% with Er doping (dλs/dHapp,FeGa= 0.045 ppm/Oe; dλs/dHapp,FeGaEr= 0.15 ppm/Oe. The enhanced magnetostrictive response of the Fe83Ga17Erx alloys is ascribed to an amalgamation of microstructural and electronic factors, namely: (i improved grain orientation and local strain effects due to deposition of Er in the intergranular region; and (ii strong local magnetocrystalline anisotropy, due to the highly anisotropic localized nature of the 4f electronic charge distribution of the Er atom. Overall, this work provides guidelines for further improving galfenol-based materials systems for diverse applications in the power and energy sector.

  8. Evaluation of solidified high-level waste forms

    International Nuclear Information System (INIS)

    1981-01-01

    One of the objectives of the IAEA waste management programme is to coordinate and promote development of improved technology for the safe management of radioactive wastes. The Agency accomplished this objective specifically through sponsoring Coordinated Research Programmes on the ''Evaluation of Solidified High Level Waste Products'' in 1977. The primary objectives of this programme are to review and disseminate information on the properties of solidified high-level waste forms, to provide a mechanism for analysis and comparison of results from different institutes, and to help coordinate future plans and actions. This report is a summary compilation of the key information disseminated at the second meeting of this programme

  9. Effects of Microalloying on the Microstructures and Mechanical Properties of Directionally Solidified Ni-33(at.%)Al-31Cr-3Mo Eutectic Alloys Investigated

    Science.gov (United States)

    Whittenberger, J. Daniel; Raj, Sai V.; Locci, Ivan E.; Salem, Jonathan A.

    2002-01-01

    Despite nickel aluminide (NiAl) alloys' attractive combination of oxidation and thermophysical properties, their development as replacements for superalloy airfoils in gas turbine engines has been largely limited by difficulties in developing alloys with an optimum combination of elevated-temperature creep resistance and room-temperature fracture toughness. Alternatively, research has focused on developing directionally solidified NiAl-based in situ eutectic composites composed of NiAl and (Cr,Mo) phases in order to obtain a desirable combination of properties a systematic investigation was undertaken at the NASA Glenn Research Center to examine the effects of small additions of 11 alloying elements (Co, Cu, Fe, Hf, Mn, Nb, Re, Si, Ta, Ti, and Zr) in amounts varying from 0.25 to 1.0 at.% on the elevated-temperature strength and room-temperature fracture toughness of directionally solidified Ni-33Al-31Cr-3Mo eutectic alloy. The alloys were grown at 12.7 mm/hr, where the unalloyed eutectic base alloy exhibited a planar eutectic microstructure. The different microstructures that formed because of these fifth-element additions are included in the table. The additions of these elements even in small amounts resulted in the formation of cellular microstructures, and in some cases, dendrites and third phases were observed. Most of these elemental additions did not improve either the elevated-temperature strength or the room-temperature fracture toughness over that of the base alloy. However, small improvements in the compression strength were observed between 1200 and 1400 K when 0.5 at.% Hf and 0.25 at.% Ti were added to the base alloy. The results of this study suggest that the microalloying of Ni-33Al-31Cr-3Mo will not significantly improve either its elevatedtemperature strength or its room-temperature fracture toughness. Thus, any improvements in these properties must be acquired by changing the processing conditions.

  10. Effect of swaging on the 1000 C compressive slow plastic flow characteristics of the directionally solidified eutectic alloy gamma/gamma prime-alpha

    Science.gov (United States)

    Whittenberger, J. D.; Wirth, G.

    1983-01-01

    Swaging between 750 and 1050 C has been investigated as a means to introduce work into the directionally solidified eutectic alloy gamma/gamma prime-alpha (Ni-32.3 wt percent Mo-6.3 wt percent Al) and increase the elevated temperature creep strength. The 1000 C slow plastic compressive flow stress-strain rate properties in air of as-grown, annealed, and worked nominally 10 and 25 percent materials have been determined. Swaging did not improve the slow plastic behavior. In fact large reductions tended to degrade the strength and produced a change in the deformation mechanism from uniform flow to one involving intense slip band formation. Comparison of 1000 C tensile and compressive strength-strain rate data reveals that deformation is independent of the stress state.

  11. Cold Heat Release Characteristics of Solidified Oil Droplet-Water Solution Latent Heat Emulsion by Air Bubbles

    Science.gov (United States)

    Inaba, Hideo; Morita, Shin-Ichi

    The present work investigates the cold heat-release characteristics of the solidified oil droplets (tetradecane, C14H30, freezing point 278.9 K)/water solution emulsion as a latent heat-storage material having a low melting point. An air bubbles-emulsion direct-contact heat exchange method is selected for the cold heat-results from the solidified oil droplet-emulsion layer. This type of direct-contact method results in the high thermal efficiency. The diameter of air bubbles in the emulsion increases as compared with that in the pure water. The air bubbles blown from a nozzle show a strong mixing behavior during rising in the emulsion. The temperature effectiveness, the sensible heat release time and the latent heat release time have been measured as experimental parameters. The useful nondimensional emulsion level equations for these parameters have been derived in terms of the nondimensional emalsion level expressed the emulsion layer dimensions, Reynolds number for air flow, Stefan number and heat capacity ratio.

  12. Crack initiation modeling of a directionally-solidified nickel-base superalloy

    Science.gov (United States)

    Gordon, Ali Page

    Combustion gas turbine components designed for application in electric power generation equipment are subject to periodic replacement as a result of cracking, damage, and mechanical property degeneration that render them unsafe for continued operation. In view of the significant costs associated with inspecting, servicing, and replacing damaged components, there has been much interest in developing models that not only predict service life, but also estimate the evolved microstructural state of the material. This thesis explains manifestations of microstructural damage mechanisms that facilitate fatigue crack nucleation in a newly-developed directionally-solidified (DS) Ni-base superalloy components exposed to elevated temperatures and high stresses. In this study, models were developed and validated for damage and life prediction using DS GTD-111 as the subject material. This material, proprietary to General Electric Energy, has a chemical composition and grain structure designed to withstand creep damage occurring in the first and second stage blades of gas-powered turbines. The service conditions in these components, which generally exceed 600°C, facilitate the onset of one or more damage mechanisms related to fatigue, creep, or environment. The study was divided into an empirical phase, which consisted of experimentally simulating service conditions in fatigue specimens, and a modeling phase, which entailed numerically simulating the stress-strain response of the material. Experiments have been carried out to simulate a variety of thermal, mechanical, and environmental operating conditions endured by longitudinally (L) and transversely (T) oriented DS GTD-111. Both in-phase and out-of-phase thermo-mechanical fatigue tests were conducted. In some cases, tests in extreme environments/temperatures were needed to isolate one or at most two of the mechanisms causing damage. Microstructural examinations were carried out via SEM and optical microscopy. A continuum

  13. Formation of equiaxed crystal structures in directionally solidified Al-Si alloys using Nb-based heterogeneous nuclei

    Science.gov (United States)

    Bolzoni, Leandro; Xia, Mingxu; Babu, Nadendla Hari

    2016-01-01

    The design of chemical compositions containing potent nuclei for the enhancement of heterogeneous nucleation in aluminium, especially cast alloys such as Al-Si alloys, is a matter of importance in order to achieve homogeneous properties in castings with complex geometries. We identified that Al3Nb/NbB2 compounds are effective heterogeneous nuclei and are successfully produced in the form of Al-2Nb-xB (x = 0.5, 1 and 2) master alloys. Our study shows that the inoculation of Al-10Si braze alloy with these compounds effectively promotes the heterogeneous nucleation of primary α-Al crystals and reduces the undercooling needed for solidification to take place. Moreover, we present evidences that these Nb-based compounds prevent the growth of columnar crystals and permit to obtain, for the first time, fine and equiaxed crystals in directionally solidified Al-10Si braze alloy. As a consequence of the potent heterogeneous particles, the size of the α-Al crystals was found to be less dependent on the processing conditions, especially the thermal gradient. Finally, we also demonstrate that the enhanced nucleation leads to the refinement of secondary phases such as eutectic silicon and primary silicon particles. PMID:28008967

  14. Method for solidifying powdery radioactive wastes

    International Nuclear Information System (INIS)

    Yasumura, Keijiro; Matsuura, Hiroyuki; Tomita, Toshihide.

    1978-01-01

    Purpose: To solidify powdery radioactive wastes through polymerization in a vessel at a high impregnation speed with no cloggings in pipes. Method: A drum can is lined with an inner liner layer of a predetermined thickness made of inflammable material such as glass fiber. A plurality of pipes for supplying liquid plastic monomer are provided in adjacent to the upper end face of the inflammable material or inserted between the vessel and the inflammable material. Then powdery radioactive wastes are filled in the vessel and the liquid plastic monomer dissolving therein a polymerization initiator is supplied through the pipes. The liquid plastic monomer impregnates through the inflammable material layer into the radioactive wastes and the plastic monomer is polymerized by the aid of the polymerization initiator after a predetermined of time to produce solidified plastic products of radioactive wastes. (Seki, T.)

  15. Leaching studies of radionuclides from solidified wastes with thermosetting resin

    International Nuclear Information System (INIS)

    Suzuki, K.; Kuribayashi, H.; Morimitsu, W.; Ono, I.

    1982-01-01

    This paper reports on studies of the leachability of Co-60 and Cs-137 from simulated LWR radwastes solidified with thermosetting resin and evaluates the effects of chemical fixation on leachability. It is concluded that insolubilization by a nickel-ferrocyanide compound offers an effective chemical fixation of these radionuclides and is a recommended pretreating method for radwastes that are to be solidified. 2 figures

  16. Technology for the large-scale production of multi-crystalline silicon solar cells and modules

    International Nuclear Information System (INIS)

    Weeber, A.W.; De Moor, H.H.C.

    1997-06-01

    In cooperation with Shell Solar Energy (formerly R and S Renewable Energy Systems) and the Research Institute for Materials of the Catholic University Nijmegen the Netherlands Energy Research Foundation (ECN) plans to develop a competitive technology for the large-scale manufacturing of solar cells and solar modules on the basis of multi-crystalline silicon. The project will be carried out within the framework of the Economy, Ecology and Technology (EET) program of the Dutch ministry of Economic Affairs and the Dutch ministry of Education, Culture and Sciences. The aim of the EET-project is to reduce the costs of a solar module by 50% by means of increasing the conversion efficiency as well as the development of cheap processes for large-scale production

  17. Low-temperature grown indium oxide nanowire-based antireflection coatings for multi-crystalline silicon solar cells

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Yu-Cian; Chen, Chih-Yao; Chen, I Chen [Institute of Materials Science and Engineering, National Central University, Taoyuan (China); Kuo, Cheng-Wen; Kuan, Ta-Ming; Yu, Cheng-Yeh [TSEC Corporation, Hsinchu (China)

    2016-08-15

    Light harvesting by indium oxide nanowires (InO NWs) as an antireflection layer on multi-crystalline silicon (mc-Si) solar cells has been investigated. The low-temperature growth of InO NWs was performed in electron cyclotron resonance (ECR) plasma with an O{sub 2}-Ar system using indium nanocrystals as seed particles via the self-catalyzed growth mechanism. The size-dependence of antireflection properties of InO NWs was studied. A considerable enhancement in short-circuit current (from 35.39 to 38.33 mA cm{sup -2}) without deterioration of other performance parameters is observed for mc-Si solar cells coated with InO NWs. (copyright 2016 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  18. Primary Dendrite Arm Spacing and Trunk Diameter in Al-7-Weight-Percentage Si Alloy Directionally Solidified Aboard the International Space Station

    Science.gov (United States)

    Ghods, M.; Tewari, S. N.; Lauer, M.; Poirier, D. R.; Grugel, R. N.

    2016-01-01

    Under a NASA-ESA collaborative research project, three Al-7-weight-percentage Si samples (MICAST-6, MICAST-7 and MICAST 2-12) were directionally solidified aboard the International Space Station to determine the effect of mitigating convection on the primary dendrite array. The samples were approximately 25 centimeters in length with a diameter of 7.8 millimeter-diameter cylinders that were machined from [100] oriented terrestrially grown dendritic Al-7Si samples and inserted into alumina ampoules within the Sample Cartridge Assembly (SCA) inserts of the Low Gradient Furnace (LGF). The feed rods were partially remelted in space and directionally solidified to effect the [100] dendrite-orientation. MICAST-6 was grown at 5 microns per second for 3.75 centimeters and then at 50 microns per second for its remaining 11.2 centimeters of its length. MICAST-7 was grown at 20 microns per second for 8.5 centimeters and then at 10 microns per second for 9 centimeters of its remaining length. MICAST2-12 was grown at 40 microns per second for 11 centimeters. The thermal gradient at the liquidus temperature varied from 22 to 14 degrees Kelvin per centimeter during growth of MICAST-6, from 26 to 24 degrees Kelvin per centimeter for MICAST-7 and from 33 to 31 degrees Kelvin per centimeter for MICAST2-12. Microstructures on the transverse sections along the sample length were analyzed to determine nearest-neighbor spacing of the primary dendrite arms and trunk diameters of the primary dendrite-arrays. This was done along the lengths where steady-state growth prevailed and also during the transients associated with the speed-changes. The observed nearest-neighbor spacings during steady-state growth of the MICAST samples show a very good agreement with predictions from the Hunt-Lu primary spacing model for diffusion controlled growth. The observed primary dendrite trunk diameters during steady-state growth of these samples also agree with predictions from a coarsening-based model

  19. Leaching behavior of solidified plastics radioactive wastes

    International Nuclear Information System (INIS)

    Yook, Chong Chul; Lee, Byung Hun; Jae, Won Mok; Kim, Kyung Eung

    1986-01-01

    It is highly needed to develope the solidification process to dispose safely the radioactive wastes increasing with the growth of the nuclear industry. The leaching mechanisms of the solidified plastic wastes were investigated and the leaching rates of the plastic wastes were also measured among the many solidification processes. In addition, the transport equation based on the diffusion or the diffusion-dissolution was compared with the empirical equation derived from the experimental data by graphical method. Consequently, leaching process of the solidified plastic wastes is quite well agreed with the mass transport theory, but it may be difficult to simulate leaching process by diffusion dissolution mechanism. But the theoretical equation could be applicable to the cumulative amount of radionuclides leached form the plastic wastes disposed into the environment. (Author)

  20. Nanoscale microstructure effects on hydrogen behavior in rapidly solidified aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Tashlykova-Bushkevich, Iya I. [Belarusian State University of Informatics and Radioelectronics, Minsk (Belarus)

    2015-12-31

    The present work summarizes recent progress in the investigation of nanoscale microstructure effects on hydrogen behavior in rapidly solidified aluminum alloys foils produced at exceptionally high cooling rates. We focus here on the potential of modification of hydrogen desorption kinetics in respect to weak and strong trapping sites that could serve as hydrogen sinks in Al materials. It is shown that it is important to elucidate the surface microstructure of the Al alloy foils at the submicrometer scale because rapidly solidified microstructural features affect hydrogen trapping at nanostructured defects. We discuss the profound influence of solute atoms on hydrogen−lattice defect interactions in the alloys. with emphasis on role of vacancies in hydrogen evolution; both rapidly solidified pure Al and conventionally processed aluminum samples are considered.

  1. Convection and macrosegregation in Al-19Cu alloy directionally solidified through an abrupt contraction in cross-section: A comparison with Al-7Si

    Science.gov (United States)

    Ghods, M.; Lauer, M.; Grugel, R. N.; Tewari, S. N.; Poirier, D. R.

    2017-02-01

    Hypoeutectic Al-19 wt. % Cu alloys were directionally solidified in cylindrical molds that featured an abrupt cross-section decrease 9.5 to 3.2 mm in diameter). Thermo-solutal convection and cross-section-change-induced shrinkage flow effects on macrosegregation were investigated. Dendrite clustering and extensive radial macrosegregation was seen, particularly in the larger cross-section before contraction. This alloy shows positive longitudinal macrosegregation near the contraction followed by negative macrosegregation right after it; the extent of macrosegregation, however, decreases with increasing growth speed. The degree of thermo-solutal convection was compared to another study investigating directional solidification of Al-7 wt. % Si [1] in order to study the effect of solutal expansion coefficient on macrosegregation. An interesting change of the radial macrosegregation profile, attributable to the area-change-induced-shrinkage flow, was observed very close to the contraction. A two-dimensional model accounting for both shrinkage and thermo-solutal convection was used to simulate solidification, the resulting steepling as well as axial and radial macrosegregation. The experimentally observed macrosegregation associated with the contraction during directional solidification was well predicted by the numerical simulations.

  2. On confirmation of abandonment of imported waste (glass solidified bodies) outside business places

    International Nuclear Information System (INIS)

    1996-01-01

    Electric power companies entrust the reprocessing of spent fuel generated from nuclear power stations to COGEMA in France, and in April, 1995, 28 high level radioactive wastes (glass solidified bodies) generated by the reprocessing were returned. When these glass solidified wastes are abandoned in the waste management facility of Japan Nuclear Fuel Service Co., it was decided to receive the confirmation of the prime minister on the measures based on the relevant law. Four electric power companies submitted the application and the explanation paper. As to the contents of the glass solidified wastes, the technical inspection was carried out by Bureau Veritas. Considering that this import of glass solidified wastes is the first in Japan, Science and Technology Agency carried out the measurement of all 28 wastes. The results are reported. It was confirmed that the measures for the abandonment taken by four electric power companies conform to the stipulation. The contents of the confirmation are reported in the order of the stipulation. These wastes were solidified with borosilicate glass in 5 mm thick stainless steel vessels, and the welding was done properly. (K.I.)

  3. Characterization of cell mismatch in a multi-crystalline silicon photovoltaic module

    International Nuclear Information System (INIS)

    Crozier, J.L.; Dyk, E.E. van; Vorster, F.J.

    2012-01-01

    In this study the causes and effects of cell mismatch were identified in a multi-crystalline silicon photovoltaic module. Different techniques were used to identify the causes of the mismatch, including Electroluminescence (EL) imaging, Infrared (IR) imaging, current–voltage (I–V) characteristics, worst-case cell determination and Large Area Laser Beam Induced Current (LA-LBIC) scans. In EL images the cracked cells, broken fingers and material defects are visible. The presence of poorly contacted cells results in the formation of hot-spots. LA-LBIC line scans give the relative photoresponse of the cells in the module. However, this technique is limited due to the penetration depth of the laser beam. The worst case cell determination compares the I–V curves of the whole module with the I–V curve of the module with one cell covered, allowing the evaluation of the performance of each cell in a series-connected string. These methods allowed detection of the poorly performing cells in the module. Using all these techniques an overall view of the photoresponse in the cells and their performance is obtained.

  4. Characterization of cell mismatch in a multi-crystalline silicon photovoltaic module

    Energy Technology Data Exchange (ETDEWEB)

    Crozier, J.L., E-mail: s207094248@live.nmmu.ac.za [Department of Physics, P.O. Box 77000, Nelson Mandela Metropolitan University, Port Elizabeth 6031 (South Africa); Dyk, E.E. van; Vorster, F.J. [Department of Physics, P.O. Box 77000, Nelson Mandela Metropolitan University, Port Elizabeth 6031 (South Africa)

    2012-05-15

    In this study the causes and effects of cell mismatch were identified in a multi-crystalline silicon photovoltaic module. Different techniques were used to identify the causes of the mismatch, including Electroluminescence (EL) imaging, Infrared (IR) imaging, current-voltage (I-V) characteristics, worst-case cell determination and Large Area Laser Beam Induced Current (LA-LBIC) scans. In EL images the cracked cells, broken fingers and material defects are visible. The presence of poorly contacted cells results in the formation of hot-spots. LA-LBIC line scans give the relative photoresponse of the cells in the module. However, this technique is limited due to the penetration depth of the laser beam. The worst case cell determination compares the I-V curves of the whole module with the I-V curve of the module with one cell covered, allowing the evaluation of the performance of each cell in a series-connected string. These methods allowed detection of the poorly performing cells in the module. Using all these techniques an overall view of the photoresponse in the cells and their performance is obtained.

  5. Production and properties of solidified high-level waste

    International Nuclear Information System (INIS)

    Brodersen, K.

    1980-08-01

    Available information on production and properties of solidified high-level waste are presented. The review includes literature up to the end of 1979. The feasibility of production of various types of solidified high-level wast is investigated. The main emphasis is on borosilicate glass but other options are also mentioned. The expected long-term behaviour of the materials are discussed on the basis of available results from laboratory experiments. Examples of the use of the information in safety analysis of disposal in salt formations are given. The work has been made on behalf of the Danish utilities investigation of the possibilities of disposal of high-level waste in salt domes in Jutland. (author)

  6. The evaluation of solidifying performance of heavy metal waste using cementitious materials (2)

    International Nuclear Information System (INIS)

    Fujita, Hideki; Harasawa, Shuichi

    2005-02-01

    Some of radioactive waste generated from JNC's facilities contain the poisonous substances such as lead, cadmium and mercury. In order to establish an appropriate method of the treatment of these heavy metals, solidification performance was evaluated using cementitious materials. In this report, the solidification performance of lead and mercury, which accounts for relatively high ratio in total wastes, was evaluated. The results are summarized below: 1. The test of stabilization process of mercury. The conversion process from mercury to the powdery mercury sulfide (red) was examined on the beaker scale. As a result, it was confirmed that the conversion was possible using the liquid phase reaction at 80deg C by the addition of sulfur powder with the NaOH solution. After the process, the mercury concentration in the filtrate was relatively high (0.6 mass%), so it was judged that the reuse of the recovered mercury waste fluid was indispensable. 2. The fabrication and evaluation of solidified wastes. The solidified waste were fabricated with cementitious material, and were evaluated by the measurement of one-axis compressive strength, the elution ratio of lead, mercury and so on. Powdery lead sulfide and the mercury sulfide of reagent were used as model waste. (1) solidification test of the lead waste. It was confirmed one-axis compressive strength for all solidified waste to pass the technical standards 15 kg/cm 2 (1.5 Mpa) for homogeneously solidified waste as the Low-level Radioactive Waste Disposal Center in Aomori Prefecture, and as for the elution ratio of lead, it had obtained the better result (0.06 mg/L) at the case of solidification of sulfide lead 30 mass% packed in the total solidified waste by using Highly Fly-ash contained Silica fume Cement (HFSC) than standard value (0.3 mg/L) at Regulations of Waste Management and Public Cleansing Law. Additionally, it was confirmed the using admixture of the inorganic reducing agent such as the Iron (II) chloride

  7. Rapidly solidified aluminium for optical applications

    NARCIS (Netherlands)

    Gubbels, G.P.H.; Venrooy, B.W.H. van; Bosch, A.J.; Senden, R.

    2008-01-01

    This paper present the results of a diamond turning study of a rapidly solidified aluminium 6061 alloy grade, known as RSA6061. It is shown that this small grain material can be diamond turned to smaller roughness values than standard AA6061 aluminium grades. Also, the results are nearly as good as

  8. Development and characterization of solidified forms for high-level wastes: 1978. Annual report

    International Nuclear Information System (INIS)

    Ross, W.A.; Mendel, J.E.

    1979-12-01

    Development and characterization of solidified high-level waste forms are directed at determining both process properties and long-term behaviors of various solidified high-level waste forms in aqueous, thermal, and radiation environments. Waste glass properties measured as a function of composition were melt viscosity, melt electrical conductivity, devitrification, and chemical durability. The alkali metals were found to have the greatest effect upon glass properties. Titanium caused a slight decrease in viscosity and a significant increase in chemical durability in acidic solutions (pH-4). Aluminum, nickel and iron were all found to increase the formation of nickel-ferrite spinel crystals in the glass. Four multibarrier advanced waste forms were produced on a one-liter scale with simulated waste and characterized. Glass marbles encapsulated in a vacuum-cast lead alloy provided improved inertness with a minimal increase in technological complexity. Supercalcine spheres exhibited excellent inertness when coated with pyrolytic carbon and alumina and put in a metal matrix, but the processing requirements are quite complex. Tests on simulated and actual high-level waste glasses continue to suggest that thermal devitrification has a relatively small effect upon mechanical and chemical durabilities. Tests on the effects radiation has upon waste forms also continue to show changes to be relatively insignificant. Effects caused by decay of actinides can be estimated to saturate at near 10 19 alpha-events/cm 3 in homogeneous solids. Actually, in solidified waste forms the effects are usually observed around certain crystals as radiation causes amorphization and swelling of th crystals

  9. Passivation properties of alumina for multicrystalline silicon nanostructure prepared by spin-coating method

    Science.gov (United States)

    Jiang, Ye; Shen, Honglie; Yang, Wangyang; Zheng, Chaofan; Tang, Quntao; Yao, Hanyu; Raza, Adil; Li, Yufang; Huang, Chunlai

    2018-02-01

    In this paper, we report passivation properties of inverted pyramidal nanostructure based multi-crystalline silicon (mc-Si) by Al2O3 films with spin-coating method. Precursors AlCl3 and Al(acac)3 for Al2O3 films were chosen for comparison. Al2O3/SiO x stacks were found to be able to passivate the nanostructured surface well. With the number of spin-coating up to five, the Al2O3 films could conformally attach the nanostructure. The weighted average reflectance values (ranging from 400-900 nm) of the passivated silicon surface could be reduced to 10.74% (AlCl3) and 11.12% (Al(acac)3), and the effective carrier lifetime could reach 7.84 and 16.98 μs, respectively. This work presented a potential process to fabricate low cost high efficiency mc-Si solar cells.

  10. Detection of free liquid in containers of solidified radioactive waste

    Science.gov (United States)

    Greenhalgh, Wilbur O.

    1985-01-01

    A method of nondestructively detecting the presence of free liquid within a sealed enclosure containing solidified waste by measuring the levels of waste at two diametrically opposite locations while slowly tilting the enclosure toward one of said locations. When the measured level remains constant at the other location, the measured level at said one location is noted and any measured difference of levels indicates the presence of liquid on the surface of the solidified waste. The absence of liquid in the enclosure is verified when the measured levels at both locations are equal.

  11. Microstructure and mechanical properties of an Al–Mg alloy solidified under high pressures

    International Nuclear Information System (INIS)

    Jie, J.C.; Zou, C.M.; Brosh, E.; Wang, H.W.; Wei, Z.J.; Li, T.J.

    2013-01-01

    Highlights: •Al–42.2Mg alloy was solidified under pressures of 1, 2, and 3 GPa and the microstructure analyzed. •A thermodynamic calculation of the Al–Mg phase diagram at high pressures was performed. •The phase content changes from predominantly γ-Al 12 Mg 17 at 1 GPa to FCC solid solution at 3 GPa. •The β-Al 3 Mg 2 is predicted to remain stable at low temperatures but is not observed. •The alloy solidified at high pressure has remarkably enhanced ultimate tensile strength. -- Abstract: Phase formation, the microstructure and its evolution, and the mechanical properties of an Al–42.2 at.% Mg alloy solidified under high pressures were investigated. After solidification at pressures of 1 GPa and 2 GPa, the main phase is the γ phase, richer in Al than in equilibrium condition. When the pressure is further increased to 3 GPa, the main phase is the supersaturated Al(Mg) solid solution with Mg solubility up to 41.6 at.%. Unlike in similar alloys solidified at ambient pressure, the β phase does not appear. Calculated high-pressure phase diagrams of the Al–Mg system show that although the stability range of the β phase is diminished with pressure, it is still thermodynamically stable at room temperature. Hence, the disappearance of the β phase is interpreted as kinetic suppression, due to the slow diffusion rate at high pressures, which inhibits solid–solid reactions. The Al–42.2 at.% Mg alloy solidified under 3 GPa has remarkably enhanced ultimate tensile strength compared to the alloy solidified under normal atmospheric pressure

  12. Large area multicrystalline silicon solar cells with high efficiency. Final report; Grossflaechige multikristalline Silizium-Solarzellen mit hohen Wirkungsraden. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Ebest, G.; Erler, K.; Mrwa, A.; Ball, M.

    2001-09-01

    Solar cells were produced of wafers of die-cast and strip-drawn multicrystalline silicon and characterized. Production methods like SOD (spin-on doping), RTP (rapid thermal processing), PECVD (plasma enhanced chemical vapor deposition), RIE (reactive ion etching) and screen printing were investigated. The results are summarized as follows: 1. Layer resistance can be adjusted by variation of the RTP temperature cycle and by selecting appropriate doping materials (P507 by Filmtronics); 2. The low resistance required for screen printing metallization are obtained only with a different doping material (P8545SF-Filmtronics); 3. Metallized aluminium and copper require a 30 nm TiN layer as diffusion barrier; 4. Reflectivity will be reduced most effectively by RIE with chlorine gas on monocrystalline and multicrystalline silicon wafers. [German] Im Rahmen des Projektes wurden auf Wafern aus blockgegossenem und bandgezogenem multikristallinen Silizium Solarzellen hergestellt und charakterisiert. Fuer die Herstellung wurden Verfahren wie SOD (spin-on doping), RTP (rapid thermal processing), PECVD (plasma enhanced chemical vapor deposition), RIE (reactive ion etching) und Siebdruck untersucht. Die Ergebnisse lassen sich wie folgt zusammenfassen: 1. eine Einstellung des Schichtwiderstandes wird durch Variation des RTP-Temperaturzyklus sowie Auswahl verschiedener Dotierstoffe (P507 von Filmtronics) erreicht; 2. die fuer die Siebdruckmetallisierung erforderlichen geringen Schichtwiderstaende werden nur durch die Wahl eines anderen Dotierstoffes (P8545SF-Filmtronics) erreicht; 3. Aluminium- und Kupfermetallisierungen benoetigen eine 30 nm dicke TiN-Schicht als Diffusionsbarriere; und 4. die wirksamste Verminderung des Reflexionsgrades ist mittels RIE-Verfahren unter Verwendung von Chlorgas auf ein- und multikristalline Siliziumwafer erreichbar.

  13. Combination of gettering and etching in multicrystalline silicon used in solar cells processing

    International Nuclear Information System (INIS)

    Dimassi, W.; Bouaicha, M.; Nouri, H.; Ben Nasrallah, S.; Bessais, B.

    2006-01-01

    Undesired impurities can be removed away from multicrystalline silicon (mc-Si) wafers by combining porous silicon (PS) formation and heat treatments. The gettering procedure used in this work is based on the formation of a PS film at both back and front sides of the mc-Si wafers, followed by a heat treatment. The latter was achieved in an infrared furnace at different temperatures and during various periods. We show that when the based material undergoes such a gettering, the electrical properties (short-circuit current, open-circuit voltage, serial and shunt resistances) and the electronic parameters (diffusion length and grain boundary recombination velocity) of the corresponding solar cells can be improved only if some regions of the wafers are etched. Compared to reference cells based on untreated wafers, the diffusion length and grain boundary recombination velocity of solar cells fabricated from gettered and etched samples was improved by about 30% and reduced by a factor of 10, respectively

  14. Vessel for solidifying water-impermeable radioactive waste

    International Nuclear Information System (INIS)

    Kiuchi, Yoshimasa; Tamada, Shin; Suzuki, Yasushi.

    1993-01-01

    A blend prepared by admixing silica sand, alumina powder or glass fiber, as aggregates, to epoxy resin elastic adhesives is coated on an inner surface of a steel drum can or an inner surface of a concrete vessel at a thickness of greater than 1mm followed by hardening. The addition amount of the silica sand, alumina powder or glass fiber is determined as 20 to 40% by weight, 30 to 60% by weight or 5 to 15% by weight respectively. A lid having a hole for injecting fillers is previously bonded to a container for use in solidifying radioactive materials. The strength of the coating layer is increased and a coating performance and an adhesion force are improved by admixing the aggregates, to provide a satisfactory water-impermeability. The container for use in solidifying radioactive wastes having a coating layer with an advantage of the elastic resin adhesives, strong strength and adhesion and being excellent in the water-impermeability can be obtained relatively economically. (N.H.)

  15. The evaluation of solidifying performance of heavy metal waste using cementitious materials

    International Nuclear Information System (INIS)

    Takei, Akihiko; Fujita, Hideki; Harasawa, Shuichi

    2004-02-01

    Some of radioactive waste generated form JNC's facilities contain the poisonous substances such as lead, cadmium and mercury. In order to establish an appropriate method of the treatment of these heavy metals, solidification performance was evaluated using cementitious materials. In this report, the solidification performance of lead, which accounts for relatively high ratio in total wastes, was evaluated. The results are summarized below: 1. The test of stabilization process of lead: The conversion process from block lead to the powdery lead sulfide was examined on the beaker scale. As a result, it was confirmed that the conversion was possible using the liquid phase reaction by the addition of thiourea after block lead had been dissolved by the acetic acid with bubbling air. After the process, the lead concentration in the filtrate was extremely low (0.02 mg/L), so it was judged that almost all of the lead was converted and recovered as lead sulfide. 2. The fabrication and evaluation of solidified wastes: Five types of solidified waste were fabricated with different binder, and were evaluated by the measurement of one-axis compressive strength, porosity, the elution ratio of lead, and so on. Powdery lead and sulfide lead reagent were used as model waste. As a result of the test, it was confirmed one-axis compressive strength for all solidified waste to pass the technical standards 15 kg/cm 2 (1.5 MPa) for homogeneously solidified waste as the Low-level Radioactive Waste Disposal Center in Aomori Prefecture, and as for the elution ratio of lead, it had obtained the better result (0.27 mg/L) at the case of solidification of sulfide lead 20 mass% packed in the total solidified waste by using low alkaline cement (including Hauyne mineral) than standard value (0.3 mg/L) at Regulations of Waste Management and Public Cleansing Law. Moreover, it was understood that the elution of lead had high relationship with not only the character of the binder but also the physical

  16. Characteristics of solidified high-level waste products

    International Nuclear Information System (INIS)

    1979-01-01

    The object of the report is to contribute to the establishment of a data bank for future preparation of codes of practice and standards for the management of high-level wastes. The work currently in progress on measuring the properties of solidified high-level wastes is being studied

  17. Effect of Al substitution for Ga on the mechanical properties of directional solidified Fe-Ga alloys

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Yangyang; Li, Jiheng; Gao, Xuexu, E-mail: gaox@skl.ustb.edu.cn

    2017-02-01

    Alloys of Fe{sub 82}Ga{sub 18−x}Al{sub x} (x=0, 4.5, 6, 9, 12, 13.5) were prepared by directional solidification technique and exhibited a <001> preferred orientation along the axis of alloy rods. The saturation magnetostriction value of the Fe{sub 82}Ga{sub 13.5}Al{sub 4.5} alloy was 247 ppm under no pre-stress. The tensile properties of alloys of Fe{sub 82}Ga{sub 18−x}Al{sub x} at room temperature were investigated. The results showed that tensile ductility of binary Fe-Ga alloy was significantly improved with Al addition. The fracture elongation of the Fe{sub 82}Ga{sub 18} alloy was only 1.3%, while that of the Fe{sub 82}Ga{sub 9}Al{sub 9} alloy increased up to 16.5%. Addition of Al increased the strength of grain boundary and cleavage, resulting in the enhancement of tensile ductility of the Fe-Ga-Al alloys. Analysis of deformation microstructure showed that a great number of deformation twins formed in the Fe-Ga-Al alloys, which were thought to be the source of serrated yielding in the stress-strain curves. The effect of Al content in the Fe-Ga-Al alloys on tensile ductility was also studied by the analysis of deformation twins. It indicated that the joint effect of slip and twinning was beneficial to obtain the best ductility in the Fe{sub 82}Ga{sub 9}Al{sub 9} alloy. - Highlights: • Tensile ductility of directional solidified Fe-Ga alloys was significantly improved with Al addition. • The fracture elongation of binary Fe{sub 82}Ga{sub 18} alloy was only 1.3% at room temperature. • The fracture elongation of Fe{sub 82}Ga{sub 9}Al{sub 9} alloy was 16.5% at room temperature. • A great number of deformation twins formed in the Fe-Ga-Al alloys during tensile tests at room temperature.

  18. Characterization of aluminium alloys rapidly solidified

    International Nuclear Information System (INIS)

    Monteiro, W.A.

    1988-01-01

    This paper discussed the investigation of the microstructural and mechanical properties of the aluminium alloys (3003; 7050; Al-9% Mg) rapidly solidified by melt spinning process (cooling rate 10 4 - 10 6 K/s). The rapidly solidification process of the studied aluminium alloys brought a microcrystallinity, a minimum presence of coarse precipitation and, also, better mechanical properties of them comparing to the same alloys using ingot process. (author) [pt

  19. Site Simulation of Solidified Peat: Lab Monitoring

    Science.gov (United States)

    Durahim, N. H. Ab; Rahman, J. Abd; Tajuddin, S. F. Mohd; Mohamed, R. M. S. R.; Al-Gheethi, A. A.; Kassim, A. H. Mohd

    2018-04-01

    In the present research, the solidified peat on site simulation is conducted to obtain soil leaching from soil column study. Few raw materials used in testing such as Ordinary Portland Cement (OPC), Fly ash (FA) and bottom ash (BA) which containing in solidified peat (SP), fertilizer (F), and rainwater (RW) are also admixed in soil column in order to assess their effects. This research was conducted in two conditions which dry and wet condition. Distilled water used to represent rainfall during flushing process while rainwater used to gain leaching during dry and wet condition. The first testing made after leaching process done was Moisture Content (MC). Secondly, Unconfined Compressive Strength (UCS) will be conducted on SP to know the ability of SP strength. These MC and UCS were made before and after SP were applied in soil column. Hence, the both results were compared to see the reliability occur on SP. All leachate samples were tested using Absorption Atomic Spectroscopy (AAS), Ion Chromatography (IC) and Inductively-Coupled Plasma Spectrophotometry (ICP-MS) testing to know the anion and cation present in it.

  20. A Study on Factors Affecting Strength of Solidified Peat through XRD and FESEM Analysis

    Science.gov (United States)

    Rahman, J. A.; Napia, A. M. A.; Nazri, M. A. A.; Mohamed, R. M. S. R.; Al-Geethi, A. S.

    2018-04-01

    Peat is soft soil that often causes multiple problems to construction. Peat has low shear strength and high deformation characteristics. Thus, peat soil needs to be stabilized or treated. Study on peat stabilization has been conducted for decades with various admixtures and mixing formulations. This project intends to provide an overview of the solidification of peat soil and the factors that affecting the strength of solidified peat soil. Three types of peats which are fabric, hemic and sapric were used in this study to understand the differences on the effect. The understanding of the factors affecting strength of solidified peat in this study is limited to XRD and FESEM analysis only. Peat samples were collected at Pontian, Johor and Parit Raja, Johor. Peat soil was solidified using fly ash, bottom ash and Portland cement with two mixing formulation following literature review. The solidified peat were cured for 7 days, 14 days, 28 days and 56 days. All samples were tested using Unconfined Compressive Strength Test (UCS), X-ray diffraction (XRD) and Field Emission Scanning Electron Microscope (FESEM). The compressive strength test of solidified peat had shown consistently increase of sheer strength, qu for Mixing 1 while decrease of its compressive strength value for Mixing 2. All samples were tested and compared for each curing days. Through XRD, it is found that all solidified peat are dominated with pargasite and richterite. The highest qu is Fabric Mixing 1(FM1) with the value of 105.94 kPa. This sample were proven contain pargasite. Samples with high qu were observed to be having fly ash and bottom ash bound together with the help of pargasite. Sample with decreasing strength showed less amount of pargasite in it. In can be concluded that XRD and FESEM findings are in line with UCS values.

  1. Method of solidifying powderous wastes

    International Nuclear Information System (INIS)

    Kakimoto, Akira; Miyake, Takashi; Sato, Shuichi; Inagaki, Yuzo.

    1985-01-01

    Purpose: To improve the properties of solidification products, in the case of solidifying powderous wastes with thermosetting resins. Method. A solvent for the solution of the thermosetting resin is admixed with the powderous wastes into a paste-like form prior to adding the resin to the wastes, which are then mixed with the resin solution. As the result, those solidification products having the specific gravity and the compression strength more excellent than those of the conventional ones, and much higher than the reference values can be obtained. (Kamimura, M.)

  2. Microstructural Quantification of Rapidly Solidified Undercooled D2 Tool Steel

    Science.gov (United States)

    Valloton, J.; Herlach, D. M.; Henein, H.; Sediako, D.

    2017-10-01

    Rapid solidification of D2 tool steel is investigated experimentally using electromagnetic levitation (EML) under terrestrial and reduced gravity conditions and impulse atomization (IA), a drop tube type of apparatus. IA produces powders 300 to 1400 μm in size. This allows the investigation of a large range of cooling rates ( 100 to 10,000 K/s) with a single experiment. On the other hand, EML allows direct measurements of the thermal history, including primary and eutectic nucleation undercoolings, for samples 6 to 7 mm in diameter. The final microstructures at room temperature consist of retained supersaturated austenite surrounded by eutectic of austenite and M7C3 carbides. Rapid solidification effectively suppresses the formation of ferrite in IA, while a small amount of ferrite is detected in EML samples. High primary phase undercoolings and high cooling rates tend to refine the microstructure, which results in a better dispersion of the eutectic carbides. Evaluation of the cell spacing in EML and IA samples shows that the scale of the final microstructure is mainly governed by coarsening. Electron backscattered diffraction (EBSD) analysis of IA samples reveals that IA powders are polycrystalline, regardless of the solidification conditions. EBSD on EML samples reveals strong differences between the microstructure of droplets solidified on the ground and in microgravity conditions. While the former ones are polycrystalline with many different grains, the EML sample solidified in microgravity shows a strong texture with few much larger grains having twinning relationships. This indicates that fluid flow has a strong influence on grain refinement in this system.

  3. Improving Efficiency of Multicrystalline Silicon and CIGS Solar Cells by Incorporating Metal Nanoparticles

    Directory of Open Access Journals (Sweden)

    Ming-Jer Jeng

    2015-10-01

    Full Text Available This work studies the use of gold (Au and silver (Ag nanoparticles in multicrystalline silicon (mc-Si and copper-indium-gallium-diselenide (CIGS solar cells. Au and Ag nanoparticles are deposited by spin-coating method, which is a simple and low cost process. The random distribution of nanoparticles by spin coating broadens the resonance wavelength of the transmittance. This broadening favors solar cell applications. Metal shadowing competes with light scattering in a manner that varies with nanoparticle concentration. Experimental results reveal that the mc-Si solar cells that incorporate Au nanoparticles outperform those with Ag nanoparticles. The incorporation of suitable concentration of Au and Ag nanoparticles into mc-Si solar cells increases their efficiency enhancement by 5.6% and 4.8%, respectively. Incorporating Au and Ag nanoparticles into CIGS solar cells improve their efficiency enhancement by 1.2% and 1.4%, respectively. The enhancement of the photocurrent in mc-Si solar cells is lower than that in CIGS solar cells, owing to their different light scattering behaviors and material absorption coefficients.

  4. Comparison of ice particle morphology crushed from ice chunk and directly solidified from droplet

    Energy Technology Data Exchange (ETDEWEB)

    Yang, J.H.; Yoon, Y.S.; Bang, S.Y. [Dongguk Univ., Pil-dong, Chung-gu, Seoul (Korea, Republic of). Dept. of Mechanical Engineering

    2008-07-01

    In order to investigate the transition kinetics of ice to hydrate and to produce standard specimens of hydrate pellet from prepared hydrate powders, fine ice beads with uniform diameters must be fabricated. This paper discussed the construction of several experimental setups for the fabrication of fine ice particle generation. The ultrasonic nozzle was used to produce fine mist which solidified near the free surface of liquid nitrogen bath. The shape and population distribution of ice bead diameters was analyzed. The study also compared ice particles produced by crushing. The surface morphology of ice particles produced with a ball mill was also examined. Experimental results were obtained for an ice shaver, ball mill, bowl for grinding medicine, and ultrasonic nozzle. It was concluded that the information generated from the study was useful in estimating the macroscopic flow characteristics such as permeability of bulk powder and in determining mean effective diameter of irregular shaped particles. Future work was also noted as being underway with different experiments for other cases with different operating conditions. 5 refs., 5 figs.

  5. Propertis of solidified radioactive wastes from commercial LWRs

    International Nuclear Information System (INIS)

    Neilson, R.M. Jr.; Colombo, P.

    1978-01-01

    A study has been performed to characterize the properties of solidified radioactive wastes generated in the liquid radwaste treatment systems at LWRs. The properties which have been studied are those which are pertinent in defining the relative potential for the release of radionuclides to the environment as well as others relating to the evaluation of various solidification agents on an economic and feasibility basis. The use of standard testing procedures in measuring these properties allows an intercomparison of respective properties between various types of solidified waste forms. The leachability, mechanical properties, thermal stability, radiation stability, and thermal properties of hydraulic cement, ureaformaldehyde, bitumen, and addition type polymer waste forms have been measured. In addition, the chemical sensitivity, volumetric efficiency and radiation shielding characteristics of these waste forms have been studied. Emphasis in this paper is placed on the results of studies concerning chemical compatibility of solidification agents with specific waste streams, volumetric efficiency, free standing water, and leachability

  6. Qualification of multi-crystalline silicon wafers by optical imaging for industrial use

    Energy Technology Data Exchange (ETDEWEB)

    Janssen, G.J.M.; Van der Borg, N.J.C.M.; Manshanden, P.; De Bruijne, M.; Bende, E.E. [ECN Solar Energy, Petten (Netherlands)

    2012-09-15

    We have developed a method to qualify multi-crystalline silicon (mc-Si) wafers that are being used in a production process. An optical image of an etched wafer is made. This etching can be a standard industrial acid etching for mc-Si wafers as is commonly used for saw damage removal and simultaneous iso-texturing. Digital image processing is then applied to identify the number of dislocations and their distribution over the wafer. This information is used as input for a cell performance prediction model, where the performance is characterized by the open circuit voltage (Voc) or the efficiency. The model can include various levels of sophistication, i.e. from using an average density of dislocations to the full spatial resolution of the dislocations in a 2D simulation that includes also the metallization pattern on the cell. The predicted performance is then evaluated against pre-selected criteria. The possibility to apply this optical qualification method in an initial stage in the production enables early rejection of the wafers, further tailoring of the cell production process or identification of instabilities in the production process.

  7. Analysis of cement solidified product and ash samples and preparation of a reference material

    International Nuclear Information System (INIS)

    Ishimori, Ken-ichiro; Haraga, Tomoko; Shimada, Asako; Kameo, Yutaka; Takahashi, Kuniaki

    2010-08-01

    Simple and rapid analytical methods for radionuclides in low-level radioactive waste have been developed by the present authors. The methods were applied to simulated solidified products and actual metal wastes to confirm their usefulness. The results were summarized as analytical guide lines. In the present work, cement solidified product and ash waste were analyzed followed by the analytical guide lines and subjects were picked up and solved for the application of the analytical guide lines to these wastes. Pulverization and homogenization method for ash waste was improved to prevent a contamination since the radioactivity concentrations of the ash samples were relatively high. Pre-treatment method was altered for the cement solidified product and ash samples taking account for their high concentration of Ca. Newly, an analytical method was also developed to measure 129 I with a dynamic reaction cell inductively coupled plasma mass spectrometer. In the analytical test based on the improved guide lines, gamma-ray emitting nuclides, 60 Co and 137 Cs, were measured to estimate the radioactivity of the other alpha and beta-ray emitting nuclides. The radionuclides assumed detectable, 3 H, 14 C, 36 Cl, 63 Ni, 90 Sr, and alpha-ray emitting nuclides, were analyzed with the improved analytical guide lines and their applicability for cement solidified product and ash samples were confirmed. Additionally a cement solidified product sample was evaluated in terms of the homogeneity and the radioactivity concentrations in order to prepare a reference material for radiochemical analysis. (author)

  8. Improving the Quality of the Deteriorated Regions of Multicrystalline Silicon Ingots during General Solar Cell Processes

    International Nuclear Information System (INIS)

    Wu Shan-Shan; Wang Lei; Yang De-Ren

    2011-01-01

    The behavior of wafers and solar cells from the border of a multicrystalline silicon (mc-Si) ingot, which contain deteriorated regions, is investigated. It is found that the diffusion length distribution of minority carriers in the cells is uniform, and high efficiency of the solar cells (about 16%) is achieved. It is considered that the quality of the deteriorated regions could be improved to be similar to that of adjacent regions. Moreover, it is indicated that during general solar cell fabrication, phosphorus gettering and hydrogen passivation could significantly improve the quality of deteriorated regions, while aluminum gettering by RTP could not. Therefore, it is suggested that the border of a mc-Si ingot could be used to fabricate high efficiency solar cells, which will increase mc-Si utilization effectively. (condensed matter: structure, mechanical and thermal properties)

  9. Filling of recovered mining areas using solidifying backfill

    Directory of Open Access Journals (Sweden)

    Zeman Róbert

    2001-12-01

    Full Text Available The aim of this article is to explore the possibilities for filling recovered mining areas using solidifying backfill .The article describes the preparation of the backfill (backfill formulation with an eventual application using low quality sands, wastes from treatment plants and ash from power plants etc now to transport it as well as its application in practice. Advantageous and disadvantageous of this method are also mentioned.Several factors must be taken info consideration during the preparation process of the backfill mixture. Firstly, the quantities of each individual component must be constantly regulated. Secondly, the properties of each component must be respected. In addition, the needs of the pipeline transport system and the specific conditions of the recovered area to be filled must also be considered.Hydraulic transport and pneumo-hydraulic pipeline transport are used for handling the backfill. Pumps for transporting the solidifying backfill have to carry out demanding tasks.Due to the physical-mechanical properties of the backfill, only highly powerful pumps can be considered. Piston type pumps such as Abel Simplex and Duplex pumps with capacities of up to 100 m3.h-1 and operating pressures of up to 16 MPa would be suitable.This method has been applied abroad for different purposes. For example, solid backfill was used in the Hamr mine during exploitation of uranium using the room-and-pillar system mining method.In the Ostrava–Karvina Coal field, backfill was used in decontamination work, filling areas in a zone of dangerous deformations and for creating a dividing stratum during thick seam mining.Research info the use of solidifying backfill was also done in the Walsum mine in Germany. The aim of this research was:- to investigate the possibilities of filling a collapsing area in a working face using a solidifying mixture of power plant ash and water,- to verify whether towing pipelines proposed by the DMT corporation would be

  10. The effect of grain size and cement content on index properties of weakly solidified artificial sandstones

    Science.gov (United States)

    Atapour, Hadi; Mortazavi, Ali

    2018-04-01

    The effects of textural characteristics, especially grain size, on index properties of weakly solidified artificial sandstones are studied. For this purpose, a relatively large number of laboratory tests were carried out on artificial sandstones that were produced in the laboratory. The prepared samples represent fifteen sandstone types consisting of five different median grain sizes and three different cement contents. Indices rock properties including effective porosity, bulk density, point load strength index, and Schmidt hammer values (SHVs) were determined. Experimental results showed that the grain size has significant effects on index properties of weakly solidified sandstones. The porosity of samples is inversely related to the grain size and decreases linearly as grain size increases. While a direct relationship was observed between grain size and dry bulk density, as bulk density increased with increasing median grain size. Furthermore, it was observed that the point load strength index and SHV of samples increased as a result of grain size increase. These observations are indirectly related to the porosity decrease as a function of median grain size.

  11. Method and apparatus for solidifying radioactive waste

    International Nuclear Information System (INIS)

    Kadota, Hiroko; Kikuchi, Makoto; Tsuchiya, Hiroyuki; Tamada, Shin.

    1989-01-01

    The present invention concerns a method of solidifying radioactive wastes that generate heat with water curing solidifying material and the object there of is suppress the effect of heat generation of the wastes given on the solidification material. That is, it is a feature of the invention to inject water content contained in the water curable solidification material in the form of ice into the wastes. Thus, since the water content in the water curable solidification material is ice, the solidification products can be obtained by way of the following three steps: (1) ice is dissolved into water, (2) solid content of the solidification material is dissolved into water, and(3) curing reaction of the solidification material is started. Acccordingly, since the heat generated from the wastes contributes as heat of reaction when ice is dissolved into water till the solidification material has been completely filled, promotion for the curing reaction causing problems so far can be suppressed to enable easy filling. Then, after the completion of the filling of the solidification material, the heat of the wastes has an effect of promoting the second and the third steps described above to accelerate the curing reaction. (K.M.)

  12. Method and device for solidifying radioactive waste

    International Nuclear Information System (INIS)

    Hayashi, Tadamasa.

    1981-01-01

    Purpose: To solidify radioactive waste without producing radioactive dusts by always heating and evaporating the water from liquid radioactive waste in a mixture of liquid plastic and exhausting the molten mixture of the waste residue and the plastic material. Constitution: Liquid plastic material in a tank cooled to prevent polymerization or changes of its properties is continuously supplied to the top of a heating and mixing evaporator by a constant supply pump. After the heat transfer surface of the evaporator is covered with the plastic material, radioactive waste in the tank is supplied to the evaporator via the constant supply pump. The waste is abruptly mixed with the plastic material by an agitating rotor, heated by a heater, and the evaporated water is fed to a condenser. An anhydrous molten mixture is continuously exhausted from the bottom of the evaporator into a mixture cooler, a polymerizing agent and catalyst are introduced thereinto from a polymerizing agent tank and a catalyst tank, inhibitor is introduced thereinto from a polymerization inhibitor tank as required, and is filled with the mixture a solidifying container while it is cooled for its polymerization and solidification. (Yoshino, Y.)

  13. Effect of drying-wetting cycles on leaching behavior of cement solidified lead-contaminated soil.

    Science.gov (United States)

    Li, Jiang-Shan; Xue, Qiang; Wang, Ping; Li, Zhen-Ze; Liu, Lei

    2014-12-01

    Lead contaminated soil was treated by different concentration of ordinary Portland cement (OPC). Solidified cylindrical samples were dried at 40°C in oven for 48 h subsequent to 24h of immersing in different solution for one drying-wetting. 10 cycles were conducted on specimens. The changes in mass loss of specimens, as well as leaching concentration and pH of filtered leachates were studied after each cycle. Results indicated that drying-wetting cycles could accelerate the leaching and deterioration of solidified specimens. The cumulative leached lead with acetic acid (pH=2.88) in this study was 109, 83 and 71 mg respectively for solidified specimens of cement-to-dry soil (C/Sd) ratios 0.2, 0.3 and 0.4, compared to 37, 30, and 25mg for a semi-dynamic leaching test. With the increase of cycle times, the cumulative mass loss of specimens increased linearly, but pH of filtered leachates decreased. The leachability and deterioration of solidified specimens increased with acidity of solution. Increases of C/Sd clearly reduced the leachability and deterioration behavior. Copyright © 2014 Elsevier Ltd. All rights reserved.

  14. Accelerated leach testing of radionuclides from solidified low-level waste

    International Nuclear Information System (INIS)

    Pietrzak, R.F.; Fuhrmann, M.; Franz, E.M.; Heiser, J. III; Colombo, P.

    1989-01-01

    This paper describes some of the work performed to develop an accelerated leach test designed to provide data that show long-term leaching behavior of solidified waste in a relatively short period of testing (1,2). The need for an accelerated leach test stems from the fact that the response of an effectively solidified waste form to the leaching process is so slow that a very long time is required to complete a test which shows the long-term leaching behavior of a waste form. Because of time limitations, as well as economic considerations, most studies have been limited to the early stages of the leaching process which is predominantly controlled by diffusion, although acknowledged to be due to also dissolution, corrosion or ion-exchange

  15. Improvement in mechanical properties of hypereutectic Al-Si-Cu alloys through sono-solidified

    Directory of Open Access Journals (Sweden)

    Yoshiki Tsunekawa

    2014-07-01

    Full Text Available For the wider applications, it is necessary to improve the ductility as well as the strength and wear-resistance of hypereutectic Al-Si-Cu alloys, which are typical light-weight wear-resistant materials. An increase in the amounts of primary silicon particles causes the modified wear-resistance of hypereutectic Al-Si-Cu alloys, but leads to the poor strength and ductility. It is known that dual phase steels composed of hetero-structure have succeeded in bringing contradictory mechanical properties of high strength and ductility concurrently. In order to apply the idea of hetero-structure to hypereutectic Al-Si-Cu alloys for the achievement of high strength and ductility along with wear resistance, ultrasonic irradiation of the molten metal during the solidification, which is called sono-solidification, was carried out from its molten state to just above the eutectic temperature. The sono-solidified Al-17Si-4Cu alloy is composed of hetero-structure, which are, hard primary silicon particles, soft non-equilibrium a -Al phase and the eutectic region. Rheo-casting was performed at just above the eutectic temperature with sono-solidified slurry to shape a disk specimen. After the rheo-casting with modified sonosolidified slurry held for 45 s at 570 篊, the quantitative optical microscope observation exhibits that the microstructure is composed of 18area% of hard primary silicon particles and 57area% of soft a -Al phase. In contrast, there exist only 5 area% of primary silicon particles and no a -Al phase in rheo-cast specimen with normally solidified slurry. Hence the tensile tests of T6 treated rheo-cast specimens with modified sono-solidified slurry exhibit improved strength and 5% of elongation, regardless of having more than 3 times higher amounts of primary silicon particles compared to that of rheo-cast specimen with normally solidified slurry.

  16. Evaluation of Carbonation Effects on Cement-Solidified Contaminated Soil Used in Road Subgrade

    Directory of Open Access Journals (Sweden)

    Yundong Zhou

    2018-01-01

    Full Text Available Cement solidification/stabilization is widely used towards contaminated soil since it has a low price and significant improvement for the structural capacity of soil. To increase the usage of the solidified matrix, cement-solidified contaminated soil was used as road subgrade material. In this study, carbonation effect that reflected the durability on strength characteristics of cement-solidified contaminated soil and the settlement of pavement were evaluated through experimental and numerical analysis, respectively. According to results, compressive strengths of specimens with 1% Pb(II under carbonation and standard curing range from 0.44 MPa to 1.17 MPa and 0.14 MPa to 2.67 MPa, respectively. The relatively low strengths were attributed to immobilization of heavy metal, which consumed part of SiO2, Al2O3, and CaO components in the cement or kaolin and reduced the hydration and pozzolanic reaction materials. This phenomenon further decreased the strength of solidified soils. The carbonation depth of 1% Cu(II or Zn(II contaminated soils was 18 mm, which significantly increased with the increase of curing time and contamination concentration. Furthermore, the finite element calculation results showed that surface settlements decreased with the increase of modulus of subgrade and the distance away from the center. At the center, the pavement settlement was proportional to the level of traffic load.

  17. Elution behavior of heavy metals from cement solidified products of incinerated ash waste - 59102

    International Nuclear Information System (INIS)

    Meguro, Yoshihiro; Kawato, Yoshimi; Nakayama, Takuya; Tomioka, Osamu; Mitsuda, Motoyuki

    2012-01-01

    A method, in which incinerated ash is solidified with a cement material, has been developed to dispose radioactive incinerated ash waste. In order to bury the solidified product, it is required that elution of hazardous heavy metals included in the ash from the solidified products is inhibited. In this study, the elution behavior of the heavy metals from the synthetic solidified products, which included Pb(II), Cd(II), and Cr(VI) and were prepared using ordinary portland cement (OPC), blast furnace slag cement (BFS), or a cement material that showed low alkalinity (LA-Cement), was investigated. Several chemicals and materials were added as additive agents to prevent the elution of the heavy metals. When OPC was used, Cd elution was inhibited, but Pb and Cr were not enough even using the additive agent examined. FeSO 4 and Na 2 S additive agents worked effective to inhibit elution of Cr. When BFS was used, the elution of Pb, Cd and Cr was inhibited for the all products prepared. In the case of LA-Cement, the elution of Pb and Cd was inhibited for the all products, but only the product that was added FeSO 4 showed good result of the elution of Cr. (authors)

  18. Properties of iron-doped multicrystalline silicon grown by the float-zone technique

    Energy Technology Data Exchange (ETDEWEB)

    Ciszek, T.F.; Wang, T.H.; Ahrenkiel, R.K.; Matson, R. [National Renewable Energy Lab., Golden, CO (United States)

    1996-05-01

    Multicrystalline Fe-doped Si ingots were float-zoned from high-purity feed rods. Fe was introduced by pill-doping, which gives uniform impurity content for small segregation coefficients (k {approximately} 10{sup {minus}5} for Fe in Si). Fe concentrations were calculated from the initial weight of the Fe pill, the molten zone geomet and the growth parameters. Values in the range of 10{sup 12}-10{sup 16} atoms/cm{sup 3} were targeted. No additional electrically active dopants were introduced. Minority charge carrier lifetime (via YAG-laser-excited, 430-MHz ultra-high-frequency-coupled, photoconductive decay) was measured on the ingots, and wafers were cut to examine grain structure and electron-beam-induced current response of grain boundaries. Observed lifetimes decreased monotonically with increasing Fe content for similar grain sizes (from {approximately}10 {mu}s to 2 {mu}s for < 10{sup {minus}3} cm{sup 2} grains, from {approximately}30 {mu}s to 2 {mu}s for {approximately}5 x 10{sup {minus}3} cm{sup 2} grains, and from {approximately}300 {mu}s to 2 {mu}s for > 10{sup {minus}2} cm{sup 2} grains) as the Fe content increased to 1 {times} 10{sup 16} atoms/cm{sup 3}.

  19. Nickel speciation in cement-stabilized/solidified metal treatment filtercakes

    Energy Technology Data Exchange (ETDEWEB)

    Roy, Amitava, E-mail: reroy@lsu.edu [J. Bennett Johnston, Sr., Center for Advanced Microstructures and Devices, Louisiana State University, Baton Rouge, LA 70806, USA (United States); Stegemann, Julia A., E-mail: j.stegemann@ucl.ac.uk [Centre for Resource Efficiency & the Environment, Department of Civil, Environmental & Geomatic Engineering, University College London, Chadwick Building, Gower Street, London WC1E 6BT, UK (United Kingdom)

    2017-01-05

    Highlights: • XAS shows the same Ni speciation in untreated and stabilized/solidified filtercake. • Ni solubility is the same for untreated and stabilized/solidified filtercake. • Leaching is controlled by pH and physical encapsulation for all binders. - Abstract: Cement-based stabilization/solidification (S/S) is used to decrease environmental leaching of contaminants from industrial wastes. In this study, two industrial metal treatment filtercakes were characterized by X-ray diffractometry (XRD), thermogravimetric and differential thermogravimetric analysis (TG/DTG) and Fourier transform infrared (FTIR); speciation of nickel was examined by X-ray absorption (XAS) spectroscopy. Although the degree of carbonation and crystallinity of the two untreated filtercakes differed, α-nickel hydroxide was identified as the primary nickel-containing phase by XRD and nickel K edge XAS. XAS showed that the speciation of nickel in the filtercake was unaltered by treatment with any of five different S/S binder systems. Nickel leaching from the untreated filtercakes and all their stabilized/solidified products, as a function of pH in the acid neutralization capacity test, was essentially complete below pH ∼5, but was 3–4 orders of magnitude lower at pH 8–12. S/S does not respeciate nickel from metal treatment filtercakes and any reduction of nickel leaching by S/S is attributable to pH control and physical mechanisms only. pH-dependent leaching of Cr, Cu and Ni is similar for the wastes and s/s products, except that availability of Cr, Cu and Zn at decreased pH is reduced in matrices containing ground granulated blast furnace slag.

  20. Site suitability criteria for solidified high level waste repositories

    International Nuclear Information System (INIS)

    Heckman, R.A.; Holdsworth, T.; Towse, D.F.

    1979-01-01

    Activities devoted to development of regulations, criteria, and standards for storage of solidified high-level radioactive wastes are reported. The work is summarized in sections on site suitability regulations, risk calculations, geological models, aquifer models, human usage model, climatology model, and repository characteristics. Proposed additional analytical work is also summarized

  1. Structure and transformation behaviour of a rapidly solidified Al-Y-Ni-Co-Pd alloy

    International Nuclear Information System (INIS)

    Louzguine-Luzgin, D.V.; Inoue, A.

    2005-01-01

    An as-solidified structure and transformation behaviour on heating of the rapidly solidified Al-Y-Ni-Co-Pd alloy was studied by X-ray diffractometry (XRD), transmission electron microscopy (TEM), differential scanning and isothermal calorimetries. The Al-Y-Ni-Co-Pd ribbon samples have been produced by the melt spinning technique and heat treated using a differential scanning calorimeter (DSC). The addition of Pd to Al-Y-Ni-Co alloys caused disappearance of the supercooled liquid region as well as the formation of the highly dispersed primary α-Al nanoparticles about 3-7 nm in size homogeneously embedded in the glassy matrix upon solidification. An extremely high density of precipitates of the order of 10 24 m -3 is obtained. These particles start growing at the temperature below a glass-transition temperature. The results presented in this paper indicate that some of so-called 'marginal' glass-formers in as-solidified state are actually not glassy alloys with pre-existed nuclei but crystal-glassy nanocomposites

  2. Rapidly solidified prealloyed powders by laser spin atomization

    Science.gov (United States)

    Konitzer, D. G.; Walters, K. W.; Heiser, E. L.; Fraser, H. L.

    1984-01-01

    A new technique, termed laser spin atomization, for the production of rapidly solidified prealloyed powders is described. The results of experiments involving the production of powders of two alloys, one based on Ni, the other on Ti, are presented. The powders have been characterized using light optical metallography, scanning electron microscopy, energy dispersive X-ray spectroscopy, and Auger elec-tron spectroscopy, and these various observations are described.

  3. Interconnection of thermal parameters, microstructure and mechanical properties in directionally solidified Sn–Sb lead-free solder alloys

    Energy Technology Data Exchange (ETDEWEB)

    Dias, Marcelino; Costa, Thiago [Department of Manufacturing and Materials Engineering, University of Campinas — UNICAMP, 13083-860 Campinas, SP (Brazil); Rocha, Otávio [Federal Institute of Education, Science and Technology of Pará — IFPA, 66093-020 Belém, PA (Brazil); Spinelli, José E. [Department of Materials Engineering, Federal University of São Carlos — UFSCar, 13565-905 São Carlos, SP (Brazil); Cheung, Noé, E-mail: cheung@fem.unicamp.br [Department of Manufacturing and Materials Engineering, University of Campinas — UNICAMP, 13083-860 Campinas, SP (Brazil); Garcia, Amauri [Department of Manufacturing and Materials Engineering, University of Campinas — UNICAMP, 13083-860 Campinas, SP (Brazil)

    2015-08-15

    Considerable effort is being made to develop lead-free solders for assembling in environmental-conscious electronics, due to the inherent toxicity of Pb. The search for substitute alloys of Pb–Sn solders has increased in order to comply with different soldering purposes. The solder must not only meet the expected levels of electrical performance but may also have appropriate mechanical strength, with the absence of cracks in the solder joints. The Sn–Sb alloy system has a range of compositions that can be potentially included in the class of high temperature solders. This study aims to establish interrelations of solidification thermal parameters, microstructure and mechanical properties of Sn–Sb alloys (2 wt.%Sb and 5.5 wt.%Sb) samples, which were directionally solidified under cooling rates similar to those of reflow procedures in industrial practice. A complete high-cooling rate cellular growth is shown to be associated with the Sn–2.0 wt.%Sb alloy and a reverse dendrite-to-cell transition is observed for the Sn–5.5 wt.%Sb alloy. Strength and ductility of the Sn–2.0 wt.%Sb alloy are shown not to be affected by the cellular spacing. On the other hand, a considerable variation in these properties is associated with the cellular region of the Sn–5.5 wt.%Sb alloy casting. - Graphical abstract: Display Omitted - Highlights: • The microstructure of the Sn–2 wt.%Sb alloy is characterized by high-cooling rates cells. • Reverse dendrite > cell transition occurs for Sn–5.5 wt.%Sb alloy: cells prevail for cooling rates > 1.2 K/s. • Sn–5.5 wt.%Sb alloy: the dendritic region occurs for cooling rates < 0.9 K/s. • Sn–5.5 wt.%Sb alloy: tensile properties are improved with decreasing cellular spacing.

  4. Macrosegregation Due to Convection in Al-19Cu Alloy Directionally Solidified Through an Abrupt Expansion in Cross-Section: A Comparison with Al-7Si

    Science.gov (United States)

    Ghods, M.; Lauer, M.; Grugel, R. N.; Tewari, S. N.; Poirier, D. R.

    2017-10-01

    Hypoeutectic Al-19 wt.% Cu alloys were directionally solidified at two different growth speeds in cylindrical molds that featured an abrupt increase in cross-section, from 3.2 to 9.5 mm in diameter. The effects of thermosolutal convection and shrinkage flow induced by the cross-section change on macrosegregation were investigated. Dendrite clustering and extensive radial macrosegregation were seen, particularly in the larger cross-section after expansion. Negative longitudinal macrosegregation right after the cross-section increase was observed; the extent of macrosegregation, however, decreases with increasing growth speed. Both thermal and flow effects due to cross-section change were seen to influence the radial macrosegregation immediately before, and after the expansion. Radial macrosegregation pattern was found to be changing as the mushy zone enters the larger cross-section region above the cross-section change where the solidification is in its unsteady state. The effect of the solutal expansion coefficient on macrosegregation was studied by comparing the degree of thermosolutal convection in Al-19 wt.% Cu with a previous study in which we investigated Al-7 wt.% Si. A two-dimensional model accounting for both shrinkage and thermosolutal convection was used to simulate the resulting steepling, as well as the axial and radial macrosegregation. The experimentally observed macrosegregation associated with the expansion during directional solidification is well predicted by the numerical simulations.

  5. Micro and Macro Segregation in Alloys Solidifying with Equiaxed Morphology

    Science.gov (United States)

    Stefanescu, Doru M.; Curreri, Peter A.; Leon-Torres, Jose; Sen, Subhayu

    1996-01-01

    To understand macro segregation formation in Al-Cu alloys, experiments were run under terrestrial gravity (1g) and under low gravity during parabolic flights (10(exp -2) g). Alloys of two different compositions (2% and 5% Cu) were solidified at two different cooling rates. Systematic microscopic and SEM observations produced microstructural and segregation maps for all samples. These maps may be used as benchmark experiments for validation of microstructure evolution and segregation models. As expected, the macro segregation maps are very complex. When segregation was measured along the central axis of the sample, the highest macro segregation for samples solidified at 1g was obtained for the lowest cooling rate. This behavior is attributed to the longer time available for natural convection and shrinkage flow to affect solute redistribution. In samples solidified under low-g, the highest macro-segregation was obtained at the highest cooling rate. In general, low-gravity solidification resulted in less segregation. To explain the experimental findings, an analytical (Flemings-Nereo) and a numerical model were used. For the numerical model, the continuum formulation was employed to describe the macroscopic transports of mass, energy, and momentum, associated with the microscopic transport phenomena, for a two-phase system. The model proposed considers that liquid flow is driven by thermal and solutal buoyancy, and by solidification shrinkage. The Flemings-Nereo model explains well macro segregation in the initial stages of low-gravity segregation. The numerical model can describe the complex macro segregation pattern and the differences between low- and high-gravity solidification.

  6. Investigation of Low-Cost Surface Processing Techniques for Large-Size Multicrystalline Silicon Solar Cells

    Directory of Open Access Journals (Sweden)

    Yuang-Tung Cheng

    2010-01-01

    Full Text Available The subject of the present work is to develop a simple and effective method of enhancing conversion efficiency in large-size solar cells using multicrystalline silicon (mc-Si wafer. In this work, industrial-type mc-Si solar cells with area of 125×125 mm2 were acid etched to produce simultaneously POCl3 emitters and silicon nitride deposition by plasma-enhanced chemical vapor deposited (PECVD. The study of surface morphology and reflectivity of different mc-Si etched surfaces has also been discussed in this research. Using our optimal acid etching solution ratio, we are able to fabricate mc-Si solar cells of 16.34% conversion efficiency with double layers silicon nitride (Si3N4 coating. From our experiment, we find that depositing double layers silicon nitride coating on mc-Si solar cells can get the optimal performance parameters. Open circuit (Voc is 616 mV, short circuit current (Jsc is 34.1 mA/cm2, and minority carrier diffusion length is 474.16 μm. The isotropic texturing and silicon nitride layers coating approach contribute to lowering cost and achieving high efficiency in mass production.

  7. The characterization of high quality multicrystalline silicon by the electron beam induced current method

    International Nuclear Information System (INIS)

    Chen, J; Sekiguchi, T; Nara, S; Yang, D

    2004-01-01

    Multicrystalline silicon (mc-Si) manufactured by a multi-stage solidification control casting method has been characterized by the electron beam induced current (EBIC) method. The average diffusion length of the ingot was over 250 μm, which was much longer than that of conventional mc-Si. The EBIC study revealed that the electrical activities of grain boundaries (GBs) varied with the ingot position due to the impurity contamination level. The main impurity detected was iron. The concentration of iron in the central position was much lower than that at the bottom and top positions. GBs in the central position showed no significant EBIC contrast at 300 K, suggesting low contamination level. GBs in the top and bottom positions, however, showed strong EBIC contrast at 300 K, suggesting high contamination level. At 100 K, a denuded zone with bright contrast developed around GBs in the top and bottom positions. The existence of the denuded zone suggested that impurities were gettered at the GBs. It was considered that the variation of the diffusion length in the ingot was related to the variation of recombination activities of GBs in the different positions, which mainly depended on the impurity contamination

  8. Electric properties and carrier multiplication in breakdown sites in multi-crystalline silicon solar cells

    Energy Technology Data Exchange (ETDEWEB)

    Schneemann, Matthias; Carius, Reinhard; Rau, Uwe [IEK5-Photovoltaics, Forschungszentrum Jülich, Jülich 52425 (Germany); Kirchartz, Thomas, E-mail: t.kirchartz@fz-juelich.de [IEK5-Photovoltaics, Forschungszentrum Jülich, Jülich 52425 (Germany); Faculty of Engineering and CENIDE, University of Duisburg-Essen, Carl-Benz-Str. 199, Duisburg 47057 (Germany)

    2015-05-28

    This paper studies the effective electrical size and carrier multiplication of breakdown sites in multi-crystalline silicon solar cells. The local series resistance limits the current of each breakdown site and is thereby linearizing the current-voltage characteristic. This fact allows the estimation of the effective electrical diameters to be as low as 100 nm. Using a laser beam induced current (LBIC) measurement with a high spatial resolution, we find carrier multiplication factors on the order of 30 (Zener-type breakdown) and 100 (avalanche breakdown) as new lower limits. Hence, we prove that also the so-called Zener-type breakdown is followed by avalanche multiplication. We explain that previous measurements of the carrier multiplication using thermography yield results higher than unity, only if the spatial defect density is high enough, and the illumination intensity is lower than what was used for the LBIC method. The individual series resistances of the breakdown sites limit the current through these breakdown sites. Therefore, the measured multiplication factors depend on the applied voltage as well as on the injected photocurrent. Both dependencies are successfully simulated using a series-resistance-limited diode model.

  9. Cooling thermal parameters and microstructure features of directionally solidified ternary Sn–Bi–(Cu,Ag) solder alloys

    Energy Technology Data Exchange (ETDEWEB)

    Silva, Bismarck L., E-mail: bismarck_luiz@yahoo.com.br [Department of Materials Engineering, Federal University of São Carlos, UFSCar, 13565-905 São Carlos, SP (Brazil); Garcia, Amauri [Department of Manufacturing and Materials Engineering, University of Campinas, UNICAMP, 13083-860 Campinas, SP (Brazil); Spinelli, José E. [Department of Materials Engineering, Federal University of São Carlos, UFSCar, 13565-905 São Carlos, SP (Brazil)

    2016-04-15

    Low temperature soldering technology encompasses Sn–Bi based alloys as reference materials for joints since such alloys may be molten at temperatures less than 180 °C. Despite the relatively high strength of these alloys, segregation problems and low ductility are recognized as potential disadvantages. Thus, for low-temperature applications, Bi–Sn eutectic or near-eutectic compositions with or without additions of alloying elements are considered interesting possibilities. In this context, additions of third elements such as Cu and Ag may be an alternative in order to reach sounder solder joints. The length scale of the phases and their proportions are known to be the most important factors affecting the final wear, mechanical and corrosions properties of ternary Sn–Bi–(Cu,Ag) alloys. In spite of this promising outlook, studies emphasizing interrelations of microstructure features and solidification thermal parameters regarding these multicomponent alloys are rare in the literature. In the present investigation Sn–Bi–(Cu,Ag) alloys were directionally solidified (DS) under transient heat flow conditions. A complete characterization is performed including experimental cooling thermal parameters, segregation (XRF), optical and scanning electron microscopies, X-ray diffraction (XRD) and length scale of the microstructural phases. Experimental growth laws relating dendritic spacings to solidification thermal parameters have been proposed with emphasis on the effects of Ag and Cu. The theoretical predictions of the Rappaz-Boettinger model are shown to be slightly above the experimental scatter of secondary dendritic arm spacings for both ternary Sn–Bi–Cu and Sn–Bi–Ag alloys examined. - Highlights: • Dendritic growth prevailed for the ternary Sn–Bi–Cu and Sn–Bi–Ag solder alloys. • Bi precipitates within Sn-rich dendrites were shown to be unevenly distributed. • Morphology and preferential region for the Ag{sub 3}Sn growth depend on Ag

  10. Characterization of rapidly solidified powder of high-speed steel

    Czech Academy of Sciences Publication Activity Database

    Miglierini, M.; Lančok, Adriana; Kusý, M.

    2009-01-01

    Roč. 190, 1-3 (2009), s. 51-57 ISSN 0304-3843 R&D Projects: GA ČR GP203/07/P011 Grant - others:GA(SK) VEGA1/3190/06 Institutional research plan: CEZ:AV0Z40320502 Keywords : Rapidly solidified powder * Tool steel * Mössbauer spectroscopy Subject RIV: CA - Inorganic Chemistry Impact factor: 0.209, year: 2007

  11. Solidified self-nanoemulsifying formulation for oral delivery of combinatorial therapeutic regimen

    DEFF Research Database (Denmark)

    Jain, Amit K; Thanki, Kaushik; Jain, Sanyog

    2014-01-01

    PURPOSE: The present work reports rationalized development and characterization of solidified self-nanoemulsifying drug delivery system for oral delivery of combinatorial (tamoxifen and quercetin) therapeutic regimen. METHODS: Suitable oil for the preparation of liquid SNEDDS was selected based...

  12. Radioactive waste solidifying material

    International Nuclear Information System (INIS)

    Ono, Keiichi; Sakai, Etsuro.

    1989-01-01

    The solidifying material according to this invention comprises cement material, superfine powder, highly water reducing agent, Al-containing rapid curing material and coagulation controller. As the cement material, various kinds of quickly hardening, super quickly hardening and white portland cement, etc. are usually used. As the superfine powder, those having average grain size smaller by one order than that of the cement material are desirable and silica dusts, etc. by-produced upon preparing silicon, etc. are used. As the highly water reducing agent, surface active agents of high decomposing performance and comprising naphthalene sulfonate, etc. as the main ingredient are used. As the Al-containing rapidly curing material, calcium aluminate, etc. is used in an amount of less than 10 parts by weight based on 100 parts by weight of the powdery body. As the coagulation controller, boric acid etc. usually employed as a retarder is used. This can prevent dissolution or collaption of pellets and reduce the leaching of radioactive material. (T.M.)

  13. Functions and requirements document for interim store solidified high-level and transuranic waste

    Energy Technology Data Exchange (ETDEWEB)

    Smith-Fewell, M.A., Westinghouse Hanford

    1996-05-17

    The functions, requirements, interfaces, and architectures contained within the Functions and Requirements (F{ampersand}R) Document are based on the information currently contained within the TWRS Functions and Requirements database. The database also documents the set of technically defensible functions and requirements associated with the solidified waste interim storage mission.The F{ampersand}R Document provides a snapshot in time of the technical baseline for the project. The F{ampersand}R document is the product of functional analysis, requirements allocation and architectural structure definition. The technical baseline described in this document is traceable to the TWRS function 4.2.4.1, Interim Store Solidified Waste, and its related requirements, architecture, and interfaces.

  14. Formation of an 18R long-period stacking ordered structure in rapidly solidified Mg88Y8Zn4 alloy

    International Nuclear Information System (INIS)

    Garcés, Gerardo; Requena, Guillermo; Tolnai, Domonkos; Pérez, Pablo; Medina, Judit; Stark, Andreas; Schell, Norbert; Adeva, Paloma

    2016-01-01

    The formation of the long-period stacking ordered structure (LPSO) in a Mg 88 Y 8 Zn 4 (at%) ribbon produced by melt spinning was studied using high energy X-ray synchrotron radiation diffraction during in-situ isochronal heating and transmission electron microscopy. The microstructure of the rapidly solidified ribbons is characterised by fine magnesium grains with yttrium and zinc in solid solution and primary 18R LPSO-phase segregated at grain boundaries. Using differential scanning calorimetry, a strong exothermal peak was observed around 300 °C which was associated with the development of the 18R-type LPSO-phase in the magnesium grains. The apparent activation energy calculated using the Kissinger model was 125 KJmol −1 and it is related to simultaneous diffusion of Y and Zn through magnesium basal plane. - Highlights: •The formation of the LPSO phase in rapidly solidified ribbons was studied. •The formation of the 18R LPSO starts at around 300 °C. •LPSO formation have to steps: Stacking faults along basal plane and then growth of 18R structure along the c direction.

  15. Leaching experiment of cement solidified waste form under unsaturated condition

    International Nuclear Information System (INIS)

    Wang Zhiming; Yao Laigen; Li Shushen; Zhao Yingjie; Cai Yun; Li Dan; Han Xinsheng; An Yongfeng

    2003-01-01

    A device for unsaturated leaching experiments was designed and built up. 8 different sizes, ranging from 40.2 cm 3 to 16945.5 cm 3 , of solidified waste form were tested in the experiment. 5 different water contents, from 0.15 to 0.40, were used for the experiment. The results show that the cumulative leaching fraction increases with water content when the sizes of the forms are equal to and less than 4586.7 cm 3 , for example, the ratios of the cumulative leaching fractions are between 1.24-1.41 under water content of 0.35 and 0.15 on 360 day of Teaching. It can also be seen that the cumulative leaching fraction under higher water content is close to that under saturated condition. The cumulative leaching fraction decreases with size of the form. Maximum leached depth of the solidified waste forms is about 2.25 cm after one year Teaching. Moreover, it has no clear effect on cumulative leaching fraction that sampling or non-sampling during the experiment

  16. Effects of spectral variation on the device performance of copper indium diselenide and multi-crystalline silicon photovoltaic modules

    Energy Technology Data Exchange (ETDEWEB)

    Okullo, W.; Munji, M.K.; Vorster, F.J.; van Dyk, E.E. [Department of Physics, Nelson Mandela Metropolitan University, Box 77000, Port Elizabeth (South Africa)

    2011-02-15

    We present results of an experimental investigation of the effects of the daily spectral variation on the device performance of copper indium diselenide and multi-crystalline silicon photovoltaic modules. Such investigations are of importance in characterization of photovoltaic devices. The investigation centres on the analysis of outdoor solar spectral measurements carried out at 10 min intervals on clear-sky days. We have shown that the shift in the solar spectrum towards infrared has a negative impact on the device performance of both modules. The spectral bands in the visible region contribute more to the short circuit current than the bands in the infrared region while the ultraviolet region contributes least. The quantitative effects of the spectral variation on the performance of the two photovoltaic modules are reflected on their respective device performance parameters. The decrease in the visible and the increase in infrared of the late afternoon spectra in each case account for the decreased current collection and hence power and efficiency of both modules. (author)

  17. Microstructural development in a rapidly solidified Al-Fe-V-Si alloy

    International Nuclear Information System (INIS)

    Park, W.J.; Baek, E.R.; Lee, Sunghak; Kim, N.J.

    1991-01-01

    TEM is used to investigate microstructural development in a rapidly solidified Al-Fe-V-Si alloy. The as-cast microstructure of a rapidly solidified Al-Fe-V-Si alloy was found to vary depending on casting conditions and also through the thickness of ribbon. For completely Zone A ribbon, intercellular phase consists of a microquasi-crystalline phase, while for the Zone A and Zone B mixed ribbon, it consists of a silicide phase. In either case, formation of globular particles of a cluster microquasi-crystalline phase is observed near the air side of the ribbon. Annealing study shows significant differences in the final microstructure depending on the initial status of the ribbon. Completely Zone A ribbon, whose microstructure is composed of a microquasi-crystalline phase, results in a very coarse microstructure after annealing as compared to the Zone A and Zone B mixed ribbon. This result has important implications for the development of high-performance elevated-temperature Al alloys. 12 refs

  18. Validation of the solidifying soil process using laser-induced breakdown spectroscopy

    Science.gov (United States)

    Lin, Zhao-Xiang; Liu, Lin-Mei; Liu, Lu-Wen

    2016-09-01

    Although an Ionic Soil Stabilizer (ISS) has been widely used in landslide control, it is desirable to effectively monitor the stabilization process. With the application of laser-induced breakdown spectroscopy (LIBS), the ion contents of K, Ca, Na, Mg, Al, and Si in the permeable fluid are detected after the solidified soil samples have been permeated. The processes of the Ca ion exchange are analyzed at pressures of 2 and 3 atm, and it was determined that the cation exchanged faster as the pressure increased. The Ca ion exchanges were monitored for different stabilizer mixtures, and it was found that a ratio of 1:200 of ISS to soil is most effective. The investigated plasticity and liquidity indexes also showed that the 1:200 ratio delivers the best performance. The research work indicates that it is possible to evaluate the engineering performances of soil solidified by ISS in real time and online by LIBS.

  19. Microstructure of rapidly solidified materials

    Science.gov (United States)

    Jones, H.

    1984-07-01

    The basic features of rapidly solidified microstructures are described and differences arising from alternative processing strategies are discussed. The possibility of achieving substantial undercooling prior to solidification in processes such as quench atomization and chill block melt spinning can give rise to striking microstructural transitions even when external heat extraction is nominally Newtonian. The increased opportunity in laser and electron beam surface melting for epitaxial growth on the parent solid at an accelerating rate, however, does not exclude the formation of nonequilibrium phases since the required undercooling can be locally attained at the solidification front which is itself advancing at a sufficiently high velocity. The effects of fluid flow indicated particularly in melt spinning and surface melting are additional to the transformational and heat flow considerations that form the present basis for interpretation of such microstructural effects.

  20. Method of solidifying radioactive wastes

    International Nuclear Information System (INIS)

    Maeda, Masahiko; Kira, Satoshi; Watanabe, Naotoshi; Nagaoka, Takeshi; Akane, Junta.

    1982-01-01

    Purpose: To obtain solidification products of radioactive wastes having sufficient monoaxial compression strength and excellent in water durability upon ocean disposal of the wastes. Method: Solidification products having sufficient strength and filled with a great amount of radioactive wastes are obtained by filling and solidifying 100 parts by weight of chlorinated polyethylene resin and 100 - 500 parts by weight of particular or powderous spent ion exchange resin as radioactive wastes. The chlorinated polyethylene resin preferably used herein is prepared by chlorinating powderous or particulate polyethylene resin in an aqueous suspending medium or by chlorinating polyethylene resin dissolved in an organic solvent capable of dissolving the polyethylene resin, and it is crystalline or non-crystalline chlorinated polyethylene resin comprising 20 - 50% by weight of chlorine, non-crystalline resin with 25 - 40% by weight of chlorine being particularly preferred. (Horiuchi, T.)

  1. Evaluating the freeze-thaw durability of portland cement-stabilized-solidified heavy metal waste using acoustic measurements

    International Nuclear Information System (INIS)

    El-Korchi, T.; Gress, D.; Baldwin, K.; Bishop, P.

    1989-01-01

    The use of stress wave propagation to assess freeze-thaw resistance of portland cement solidified/stabilized waste is presented. The stress wave technique is sensitive to the internal structure of the specimens and would detect structural deterioration independent of weight loss or visual observations. The freeze-thaw resistance of a cement-solidified cadmium waste and a control was evaluated. The control and cadmium wastes both showed poor freeze-thaw resistance. However, the addition of cadmium and seawater curing increased the resistance to more cycles of freezing and thawing. This is attributed to microstructural changes

  2. Precipitation in as-solidified undercooled Ni-Si hypoeutectic alloy: Effect of non-equilibrium solidification

    Energy Technology Data Exchange (ETDEWEB)

    Fan Kai [State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi' an, Shaanxi 710072 (China); Liu Feng, E-mail: liufeng@nwpu.edu.cn [State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi' an, Shaanxi 710072 (China); Yang Gencang; Zhou Yaohe [State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi' an, Shaanxi 710072 (China)

    2011-08-25

    Highlights: {yields} The solid solubility of Si atom in {alpha}-Ni matrix increased with undercooling in the as-solidified sample. {yields} The effect of non-equilibrium solidification on precipitation has been theoretically described. {yields} The nucleation density, the real-time particle size and the precipitation rate are all increased upon annealing. {yields} The precipitate process can be artificially controlled by modifying the initial melt undercooling and the annealing time. - Abstract: Applying glass fluxing and cyclic superheating, high undercooling up to {approx}350 K was achieved for Ni-Si hypoeutectic alloy melt. By isothermally annealing the as-solidified alloy subjected to different undercoolings, precipitation behavior of Ni{sub 3}Si particle, at 973 K, was systematically studied. It was found that, the nucleation density and the real-time particle size, as well as the precipitation rate, were all increased, provided the sample was solidified subjected to higher undercooling. This was ascribed mainly to the increased solid solubility of Si atom in {alpha}-Ni matrix upon non-equilibrium solidification. On this basis, the non-equilibrium dendrite growth upon solidification and the soft impingement prevailing upon solid-state precipitation have been quantitatively connected. As such, the effect of liquid/solid transformation on subsequent precipitation was described.

  3. Precipitation in as-solidified undercooled Ni-Si hypoeutectic alloy: Effect of non-equilibrium solidification

    International Nuclear Information System (INIS)

    Fan Kai; Liu Feng; Yang Gencang; Zhou Yaohe

    2011-01-01

    Highlights: → The solid solubility of Si atom in α-Ni matrix increased with undercooling in the as-solidified sample. → The effect of non-equilibrium solidification on precipitation has been theoretically described. → The nucleation density, the real-time particle size and the precipitation rate are all increased upon annealing. → The precipitate process can be artificially controlled by modifying the initial melt undercooling and the annealing time. - Abstract: Applying glass fluxing and cyclic superheating, high undercooling up to ∼350 K was achieved for Ni-Si hypoeutectic alloy melt. By isothermally annealing the as-solidified alloy subjected to different undercoolings, precipitation behavior of Ni 3 Si particle, at 973 K, was systematically studied. It was found that, the nucleation density and the real-time particle size, as well as the precipitation rate, were all increased, provided the sample was solidified subjected to higher undercooling. This was ascribed mainly to the increased solid solubility of Si atom in α-Ni matrix upon non-equilibrium solidification. On this basis, the non-equilibrium dendrite growth upon solidification and the soft impingement prevailing upon solid-state precipitation have been quantitatively connected. As such, the effect of liquid/solid transformation on subsequent precipitation was described.

  4. Comparison of Directionally Solidified Samples Solidified Terrestrially and Aboard the International Space Station

    Science.gov (United States)

    Angart, S.; Lauer, M.; Tewari, S. N.; Grugel, R. N.; Poirier, D. R.

    2014-01-01

    This article reports research that has been carried out under the aegis of NASA as part of a collaboration between ESA and NASA for solidification experiments on the International Space Station (ISS). The focus has been on the effect of convection on the microstructural evolution and macrosegregation in hypoeutectic Al-Si alloys during directional solidification (DS). Terrestrial DS-experiments have been carried out at Cleveland State University (CSU) and under microgravity on the International Space Station (ISS). The thermal processing-history of the experiments is well defined for both the terrestrially processed samples and the ISS-processed samples. As of this writing, two dendritic metrics was measured: primary dendrite arm spacings and primary dendrite trunk diameters. We have observed that these dendrite-metrics of two samples grown in the microgravity environment show good agreements with models based on diffusion controlled growth and diffusion controlled ripening, respectively. The gravity-driven convection (i.e., thermosolutal convection) in terrestrially grown samples has the effect of decreasing the primary dendrite arm spacings and causes macrosegregation. Dendrite trunk diameters also show differences between the earth- and space-grown samples. In order to process DS-samples aboard the ISS, the dendritic seed crystals were partially remelted in a stationary thermal gradient before the DS was carried out. Microstructural changes and macrosegregation effects during this period are described and have modeled.

  5. Cation distributions on rapidly solidified cobalt ferrite

    Science.gov (United States)

    De Guire, Mark R.; Kalonji, Gretchen; O'Handley, Robert C.

    1990-01-01

    The cation distributions in two rapidly solidified cobalt ferrites have been determined using Moessbauer spectroscopy at 4.2 K in an 8-T magnetic field. The samples were obtained by gas atomization of a Co0-Fe2O3-P2O5 melt. The degree of cation disorder in both cases was greater than is obtainable by cooling unmelted cobalt ferrite. The more rapidly cooled sample exhibited a smaller departure from the equilibrium cation distribution than did the more slowly cooled sample. This result is explained on the basis of two competing effects of rapid solidification: high cooling rate of the solid, and large undercooling.

  6. Chemical leaching of rapidly solidified Al-Si binary alloys

    International Nuclear Information System (INIS)

    Yamauchi, I.; Takahara, K.; Tanaka, T.; Matsubara, K.

    2005-01-01

    Various particulate precursors of Al 100-x Si x (x = 5-12) alloys were prepared by a rapid solidification process. The rapidly solidified structures of the precursors were examined by XRD, DSC and SEM. Most of Si atoms were dissolved into the α-Al(fcc) phase by rapid solidification though the solubility of Si in the α-Al phase is negligibly small in conventional solidification. In the case of 5 at.% Si alloy, a single α-Al phase was only formed. The amount of the primary Si phase increased with increase of Si content for the alloys beyond 8 at.% Si. Rapid solidification was effective to form super-saturated α-Al precursors. These precursors were chemically leached by using a basic solution (NaOH) or a hydrochloric acid (HCl) solution. All Al atoms were removed by a HCl solution as well as a NaOH solution. Granules of the Si phase were newly formed during leaching. The specific surface area was about 50-70 m 2 /g independent of Si content. The leaching behavior in both solutions was slightly different. In the case of a NaOH solution, the shape of the precursor often degenerated after leaching. On the other hand, it was retained after leaching by a HCl solution. Fine Si particles precipitated in the α-Al phase by annealing of as-rapidly solidified precursors at 773 K for 7.2 x 10 3 s. In this case, it was difficult to obtain any products by NaOH leaching, but a few of Si particles were obtained by HCl leaching. Precipitated Si particles were dissolved by the NaOH solution. The X-ray diffraction patterns of leached specimens showed broad lines of the Si phase and its lattice constant was slightly larger than that of the pure Si phase. The microstructures of the leached specimens were examined by transmission electron microscopy. It showed that the leached specimens had a skeletal structure composed of slightly elongated particles of the Si phase and quite fine pores. The particle size was about 30-50 nm. It was of comparable order with that evaluated by Scherer

  7. Combination of silicon nitride and porous silicon induced optoelectronic features enhancement of multicrystalline silicon solar cells

    Energy Technology Data Exchange (ETDEWEB)

    Rabha, Mohamed Ben; Dimassi, Wissem; Gaidi, Mounir; Ezzaouia, Hatem; Bessais, Brahim [Laboratoire de Photovoltaique, Centre de Recherches et des Technologies de l' Energie, Technopole de Borj-Cedria, BP 95, 2050 Hammam-Lif (Tunisia)

    2011-06-15

    The effects of antireflection (ARC) and surface passivation films on optoelectronic features of multicrystalline silicon (mc-Si) were investigated in order to perform high efficiency solar cells. A double layer consisting of Plasma Enhanced Chemical Vapor Deposition (PECVD) of silicon nitride (SiN{sub x}) on porous silicon (PS) was achieved on mc-Si surfaces. It was found that this treatment decreases the total surface reflectivity from about 25% to around 6% in the 450-1100 nm wavelength range. As a result, the effective minority carrier diffusion length, estimated from the Laser-beam-induced current (LBIC) method, was found to increase from 312 {mu}m for PS-treated cells to about 798 {mu}m for SiN{sub x}/PS-treated ones. The deposition of SiN{sub x} was found to impressively enhance the minority carrier diffusion length probably due to hydrogen passivation of surface, grain boundaries and bulk defects. Fourier Transform Infrared Spectroscopy (FTIR) shows that the vibration modes of the highly suitable passivating Si-H bonds exhibit frequency shifts toward higher wavenumber, depending on the x ratio of the introduced N atoms neighbors. (copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  8. Analysis of Light Gathering Abilities of Dynamically Solidified Micro-lenses, and Their Implementation to Improve Sensitivity of Fluorescent PCR Micro-detectors.

    Science.gov (United States)

    Wu, Jian; Guo, Wei; Wang, Chunyan; Yu, Kuanxin; Chen, Tao; Li, Yinghui

    2015-06-01

    Fluorescent polymerase chain reaction (PCR) is becoming the preferred method of quantitative analysis due to its high specificity and sensitivity. We propose to use a new kind of micro-lens, dynamically solidified with optic glue, to improve the sensitivity of fluorescent PCR micro-detector. We developed light ray track equations for these lenses and used them to calculate relative light intensity distribution curve for stimulation lenses and illumination point probability distribution curve for detection lenses. We manufactured dynamically solidified micro-lenses using optic glue NOA61, and measured their light gathering ability. Lenses with radius/thickness (R/H) ratio of 4 reached light focusing ratio of 3.85 (stimulation lens) and photon collection efficiency of 0.86 (detection lens). We then used dynamically solidified lenses in PCR fluorescence micro-detector and analyzed their effect on the detector sensitivity. We showed that the use of dynamically solidified micro-lenses with R/H = 4 resulted in over 4.4-fold increased sensitivity of the detector.

  9. Enhancement of photovoltaic properties of multicrystalline silicon solar cells by combination of buried metallic contacts and thin porous silicon

    Energy Technology Data Exchange (ETDEWEB)

    Ben Rabha, M.; Bessais, B. [Laboratoire de Photovoltaique, Centre de Recherches et des Technologies de l' Energie, Technopole de Borj-Cedria, BP 95, 2050 Hammam-Lif (Tunisia)

    2010-03-15

    Photovoltaic properties of buried metallic contacts (BMCs) with and without application of a front porous silicon (PS) layer on multicrystalline silicon (mc-Si) solar cells were investigated. A Chemical Vapor Etching (CVE) method was used to perform front PS layer and BMCs of mc-Si solar cells. Good electrical performance for the mc-Si solar cells was observed after combination of BMCs and thin PS films. As a result the current-voltage (I-V) characteristics and the internal quantum efficiency (IQE) were improved, and the effective minority carrier diffusion length (Ln) increases from 75 to 110 {mu}m after BMCs achievement. The reflectivity was reduced to 8% in the 450-950 nm wavelength range. This simple and low cost technology induces a 12% conversion efficiency (surface area = 3.2 cm{sup 2}). The obtained results indicate that the BMCs improve charge carrier collection while the PS layer passivates the front surface. (author)

  10. Long-term leach testing of solidified radioactive waste forms (International Standard Publication ISO 6961:1982)

    International Nuclear Information System (INIS)

    Stefanik, J.

    2001-01-01

    Processes are developed for the immobilization of radionuclides by solidification of radioactive wastes. The resulting solidification products are characterized by strong resistance to leaching aimed at low release rates of the radionuclides to the environment. To measure this resistance to leaching of the solidified materials: glass, glass-ceramics, bitumen, cement, concrete, plastics, a long-term leach test is presented. The long-term leach test is aimed at: a) the comparison of different kinds or compositions of solidified waste forms; b) the intercomparison between leach test results from different laboratories on one product; c) the intercomparison between leach test results on products from different processes

  11. Chemical characterization, leach, and adsorption studies of solidified low-level wastes

    International Nuclear Information System (INIS)

    Walter, M.B.; Serne, R.J.; Jones, T.L.; McLaurine, S.B.

    1986-12-01

    Laboratory and field leaching experiments are beig conducted by Pacific Northwest Laboratory (PNL) to investigate the performance of solidified low-level nuclear waste in a typical, arid, near-surface disposal site. Under PNL's Special Waste Form Lysimeters-Arid Program, a field test facility was constructed to monitor the leaching of commercial solidified waste. Laboratory experiments were conducted to investigate the leaching and adsorption characteristics of the waste forms in contact with soil. Liquid radioactive wastes solidified in cement, vinyl ester-styrene, and bitumen were obtained from commercial boiling water and pressurized water reactors, and buried in a field leaching facility on the Hanford site in southeastern Washington State. Batch leaching, soil column adsorption, and soil/waste form column experiments were conducted in the laboratory, using small-scale cement waste forms and Hanford site ground water. The purpose of these experiments is to evaluate the ability of laboratory leaching tests to predict leaching under actual field conditions and to determine which mechanisms (i.e., diffusion, solubility, adsorption) actually control the concentration of radionuclides in the soil surrounding the waste form. Chemical and radionuclide analyses performed on samples collected from the field and laboratory experiments indicate strong adsorption of /sup 134,137/Cs and 85 Sr onto the Hanford site sediment. Small amounts of 60 Co are leached from the waste forms as very mobile species. Some 60 Co migrated through the soil at the same rate as water. Chemical constituents present in the reactor waste streams also found at elevated levels in the field and laboratory leachates include sodium, sulfate, magnesium, and nitrate. Plausible solid phases that could be controlling some of the chemical and radionuclide concentrations in the leachate were identified using the MINTEQ geochemical computer code

  12. Microbially influenced degradation of cement-solidified low-level radioactive waste forms

    International Nuclear Information System (INIS)

    Rogers, R.D.; Hamilton, M.A.; Veeh, R.H.; McConnell, J.W. Jr.

    1996-01-01

    Because of its apparent structural integrity, cement has been widely used in the United States as a binder to solidify Class B and C low-level radioactive waste (LLW). However, the resulting cement preparations are susceptible to failure due to the actions of stress and environment. This paper contains information on three groups of microoganisms that are associated with the degradation of cement materials: sulfur-oxidizing bacteria (Thiobacillus), nitrifying bacteria (Nitrosomonas and Nitrobacter), and heterotrophic bacteria, which produce organic acids. Preliminary work using laboratory- and vendor-manufactured, simulated waste forms exposed to thiobacilli has shown that microbiologically influenced degradation has the potential to severely compromise the structural integrity of ion-exchange resin and evaporator-bottoms waste that is solidified with cement. In addition, it was found that a significant percentage of calcium was leached from the treated waste forms. Also, the surface pH of the treated specimens was decreased to below 2. These conditions apparently contributed to the physical deterioration of simulated waste forms after 30 to 60 days of exposure

  13. Dynamic hybrid life cycle assessment of energy and carbon of multicrystalline silicon photovoltaic systems.

    Science.gov (United States)

    Zhai, Pei; Williams, Eric D

    2010-10-15

    This paper advances the life cycle assessment (LCA) of photovoltaic systems by expanding the boundary of the included processes using hybrid LCA and accounting for the technology-driven dynamics of embodied energy and carbon emissions. Hybrid LCA is an extended method that combines bottom-up process-sum and top-down economic input-output (EIO) methods. In 2007, the embodied energy was 4354 MJ/m(2) and the energy payback time (EPBT) was 2.2 years for a multicrystalline silicon PV system under 1700 kWh/m(2)/yr of solar radiation. These results are higher than those of process-sum LCA by approximately 60%, indicating that processes excluded in process-sum LCA, such as transportation, are significant. Even though PV is a low-carbon technology, the difference between hybrid and process-sum results for 10% penetration of PV in the U.S. electrical grid is 0.13% of total current grid emissions. Extending LCA from the process-sum to hybrid analysis makes a significant difference. Dynamics are characterized through a retrospective analysis and future outlook for PV manufacturing from 2001 to 2011. During this decade, the embodied carbon fell substantially, from 60 g CO(2)/kWh in 2001 to 21 g/kWh in 2011, indicating that technological progress is realizing reductions in embodied environmental impacts as well as lower module price.

  14. Research on the compressive strength of basic magnesium salts and cyanide slag solidified body

    Science.gov (United States)

    Tu, Yubo; Han, Peiwei; Ye, Shufeng; Wei, Lianqi; Zhang, Xiaomeng; Fu, Guoyan; Yu, Bo

    2018-02-01

    The solidification of cyanide slag by using basic magnesium salts could reduce pollution and protect the environment. Experiments were carried out to investigate the effects of age, mixing amount of cyanide slag, water cement ratio and molar ratio of MgO to MgSO4 on the compressive strength of basic magnesium salts and cyanide slag solidified body in the present paper. It was found that compressive strength of solidified body increased with the increase of age, and decreased with the increase of mixing amount of cyanide slag and water cement ratio. The molar ratio of MgO to MgSO4 should be controlled in the range from 9 to 11 when the mixing amount of cyanide slag was larger than 80 mass%.

  15. Hardness and microstructural characteristics of rapidly solidified Al-8-16 wt.%Si alloys

    International Nuclear Information System (INIS)

    Uzun, O.; Karaaslan, T.; Gogebakan, M.; Keskin, M.

    2004-01-01

    Al-Si alloys with nominal composition of Al-8 wt.%Si, Al-12 wt.%Si, and Al-16 wt.%Si were rapidly solidified by using melt-spinning technique to examine the influence of the cooling rate/conditions on microstructure and mechanical properties. The microstructures of the rapidly solidified ribbons and ingot samples were investigated by the optical microscopy, electron microscopy and X-ray diffraction (XRD) techniques. The results showed that the structures of all melt-spun ribbons were completely composed of finely dispersed α-Al and eutectic Si phase, and primary silicon was not observed. The XRD analysis indicated that the solubility of Si in the α-Al matrix was greatly increased with rapid solidification. Additionally, mechanical properties of both conventionally cast (ingot) and melt-spun ribbons were examined by using Vickers indenter for one applied load (0.098 N). The hardness values of the melt-spun ribbons were about three times higher than those of ingot counterparts. The high hardness of the rapidly solidified state can be attributed to the supersaturated solid solutions. Besides, hardness values with different applied loads were measured for melt-spun ribbons. The results indicated that Vickers hardness values (H v ) of the ribbons depended on the applied load. Applying the concept of Hays-Kendall, the load independent hardness values were calculated as 694.0, 982.8 and 1186.8 MN/m 2 for Al-8 wt.%Si, Al-12 wt.%Si and Al-16 wt.%Si, respectively

  16. Study on metal material corrosion behavior of packaging of cement solidified form

    International Nuclear Information System (INIS)

    He Zhouguo; Lin Meiqiong; Fan Xianhua

    1997-01-01

    The corrosion behavior of A3 carbon steel is studied by the specimens that are exposed to atmosphere, embedded in cement solidified form or immersed in corrosion liquid. The corrosion rate is determined by mass change of the specimens. In order to compare the corrosion resistant performance of various coatings, the specimens painted with various material such as epoxide resin, propionic acid resin, propane ether resin and Ti-white paint are tested. The results of the tests show that corrosion rate of A3 carbon steel is less than 10 -3 mm·a -1 in the atmosphere and the cement solidified from, less than 0.1 mm·a -1 in the corrosion liquids, and pH value in the corrosion liquids also affect the corrosion rate of A3 carbon steel. The corrosion resistant performance of Ti-white paint is better than that of other paints. So, A3 carbon steel as packaging material can meet the requirements during storage

  17. Method of solidifying radioactive waste

    International Nuclear Information System (INIS)

    Hasegawa, Akira; Mihara, Shigeru; Yamashita, Koji; Sauda, Kenzo.

    1988-01-01

    Purpose: To obtain satisfactory plastic solidification products rapidly and more conveniently from radioactive wastes. Method: liquid wastes contain, in addition to sodium sulfate as the main ingredient, nitrates hindering the polymerizing curing reactions and various other unknown ingredients, while spent resins contain residual cationic exchange groups hindering the polymerizing reaction. Generally, as the acid value of unsaturated liquid polyester resins is lower, the number of terminal alkyd resins is small, formation of nitrates is reduced and the polymerizing curing reaction is taken place more smoothly. In view of the above, radioactive wastes obtained by dry powderization or dehydration of radioactive liquid wastes or spent resins are polymerized with unsaturated liquid polyester resins with the acid value of less than 13 to obtain plastic solidification. Thus, if the radioactive wastes contain a great amount of polymerization hindering material such as NaNO 2 , they can be solidified rapidly and conveniently with no requirement for pre-treatment. (Kamimura, Y.)

  18. Development of high temperature fasteners using directionally solidified eutectic alloys

    Science.gov (United States)

    George, F. D.

    1972-01-01

    The suitability of the eutectics for high temperature fasteners was investigated. Material properties were determined as a function of temperature, and included shear parallel and perpendicular to the growth direction and torsion parallel to it. Techniques for fabricating typical fastener shapes included grinding, creep forming, and direct casting. Both lamellar Ni3Al-Ni3Nb and fibrous (Co,Cr,Al)-(Cr,Co)7C3 alloys showed promise as candidate materials for high temperature fastener applications. A brief evaluation of the performance of the best fabricated fastener design was made.

  19. Texturization of diamond-wire-sawn multicrystalline silicon wafer using Cu, Ag, or Ag/Cu as a metal catalyst

    Science.gov (United States)

    Wang, Shing-Dar; Chen, Ting-Wei

    2018-06-01

    In this work, Cu, Ag, or Ag/Cu was used as a metal catalyst to study the surface texturization of diamond-wire-sawn (DWS) multi-crystalline silicon (mc-Si) wafer by a metal-assisted chemical etching (MACE) method. The DWS wafer was first etched by standard HF-HNO3 acidic etching, and it was labeled as AE-DWS wafer. The effects of ratios of Cu(NO3)2:HF, AgNO3:HF, and AgNO3:Cu(NO3)2 on the morphology of AE-DWS wafer were investigated. After the process of MACE, the wafer was treated with a NaF/H2O2 solution. In this process, H2O2 etched the nanostructure, and NaF removed the oxidation layer. The Si {1 1 1} plane was revealed by etching the wafer in a mixture of 0.03 M Cu(NO3)2 and 1 M HF at 55 °C for 2.5 min. These parallel Si {1 1 1} planes replaced some parallel saw marks on the surface of AE-DWS wafers without forming a positive pyramid or an inverted pyramid structure. The main topography of the wafer is comprised of silicon nanowires grown in direction when Ag or Ag/Cu was used as a metal catalyst. When silicon is etched in a mixed solution of Cu(NO3)2, AgNO3, HF and H2O2 at 55 °C with a concentration ratio of [Cu2+]/[Ag+] of 50 or at 65 °C with a concentration ratio of [Cu2+]/[Ag+] of 33, a quasi-inverted pyramid structure can be obtained. The reflectivity of the AE-DWS wafers treated with MACE is lower than that of the multiwire-slurry-sawn (MWSS) mc-Si wafers treated with traditional HF + HNO3 etching.

  20. Testing of variables which affect stablity of cement solidified low-level waste

    International Nuclear Information System (INIS)

    Boris, G.F.

    1989-01-01

    This paper describes the test program undertaken to investigate variables which could affect the stability of cement solidified low-level waste and to evaluate the effect of these variables on certain tests prescribed in the Technical Position on Waste Form. The majority of the testing was performed on solidified undepleted bead resin, however, six additional waste types, suggested by the NRC, were tested. The tested variables included waste loading, immersion duration, depletion level, ambient cure duration, curing environment, immersion medium and waste type. Of these, lower waste loadings, longer ambient cures prior to testing and immersion in demineralized water versus simulated sea water and potable water resulted in higher compressive strengths for bead resin samples. Immersion times longer than 90 days did not affect the resin samples. Compressive strengths for other waste types varied depending upon the waste. The strengths of all waste types exceeded the minimum criterion by at least a factor of four, up to a factor of forty. The higher waste loadings exhibit strengths less than the lower waste loadings

  1. Performance Improvements of Selective Emitters by Laser Openings on Large-Area Multicrystalline Si Solar Cells

    Directory of Open Access Journals (Sweden)

    Sheng-Shih Wang

    2014-01-01

    Full Text Available This study focuses on the laser opening technique used to form a selective emitter (SE structure on multicrystalline silicon (mc-Si. This technique can be used in the large-area (156 × 156 mm2 solar cells. SE process of this investigation was performed using 3 samples SE1–SE3. Laser fluences can vary in range of 2–5 J/cm2. The optimal conversion efficiency of 15.95% is obtained with the SE3 (2 J/cm2 fluence after laser opening with optimization of heavy and light dopant, which yields a gain of 0.48%abs compared with that of a reference cell (without fluence. In addition, this optimal SE3 cell displays improved characteristics compared with other cells with a higher average value of external quantum efficiency (EQEavg = 68.6% and a lower average value of power loss (Ploss = 2.33 mW/cm2. For the fabrication of solar cells, the laser opening process comprises fewer steps than traditional photolithography does. Furthermore, the laser opening process decreases consumption of chemical materials; therefore, the laser opening process decreases both time and cost. Therefore, SE process is simple, cheap, and suitable for commercialization. Moreover, the prominent features of the process render it effective means to promote overall performance in the photovoltaic industry.

  2. Study on dissolution behavior of molten solidified waste

    International Nuclear Information System (INIS)

    Mizuno, Tsuyoshi; Maeda, Toshikatsu

    2005-01-01

    Radioactive molten solidified waste (slag) has been generated by melting non-metallic low-level radioactive wastes (LLW). Slag is expected to immobilize radionuclides in the waste repository. The chemical durability of slag is an important factor for the safety assessment of the disposal in that the durability provides the source term in the assessment. Since a chemical characteristic of slag is similar to that of glass, the general information on the chemical durability of slag might be provided from previous studies on nuclear waste glass. We have investigated effects of chemical compositions of slag and alkaline environments of repository on the chemical durability of slag. (author)

  3. A study on the microstructural characteristics of rapidly solidified Al-Fe alloys(I)

    International Nuclear Information System (INIS)

    Kim, D.H.; Lee, H.I.

    1991-01-01

    Solidification microstructures and phases in rapidly solidified Al-5, 10wt% Fe alloys have been investigated by TEM bright field and dark field imaging techniques and electron and x-ray diffraction techniques. Rapid solidification of Al-5, 10wt%Fe alloys produces various metastable and stable phases, such as Al m Fe, Al 6 Fe and Al 13 Fe 4 . In addition to these phases, clusters of randomly oriented few nm scale particles exist in the form of fine cellular network with α-Al or primary spherical particles. Solidification microstructures of the rapidly solidified Al-5, 10wt%Fe alloys consist of various combination of primary phases such as Al 13 Fe 4 , Al m Fe and cluster of nm scale particles, and cellular/dendritic structures such as fine cellular network structure of nm scale particle clusters and α-Al and cellular structure of Al m Fe and α-Al, depending upon alloy compositions and local cooling rates. (Author)

  4. Method of solidifying radioactive liquid wastes

    International Nuclear Information System (INIS)

    Uetake, Naoto; Kawamura, Fumio; Kikuchi, Makoto; Fukazawa, Tetsuo.

    1983-01-01

    Purpose: To enable to confine the volatiling ingredients such as cesium in liquid wastes safely in glass solidification products while suppressing the volatilization thereof. Method: Acid salt of tetravalent metal such as titanium phosphate has an intense selective adsorption property to cesium. So liquid wastes stored in a high level liquid wastes tank is mixed with titanium phosphate gels stored in an adsorbent tank, then supplied to a mixer and mixed with a sodium silicate solution stored in a sodium silicate storage tank and boric acid stored in an additive tank, into gel-like state. The gel-like material thus formed is supplied to a drier. After being dried at a temperature of 200sup(o)C - 300sup(o)C, the material is melted under heating at a temperature of 1000sup(o)C - 1100sup(o)C, and then cooled to solidify. (Horiuchi, T.)

  5. Annual report on the development and characterization of solidified forms for nuclear wastes, 1979

    International Nuclear Information System (INIS)

    Chick, L.A.; McVay, G.L.; Mellinger, G.B.; Roberts, F.P.

    1980-12-01

    Development and characterization of solidified nuclear waste forms is a major continuing effort at Pacific Northwest Laboratory. Contributions from seven programs directed at understanding chemical composition, process conditions, and long-term behaviors of various nuclear waste forms are included in this report. The major findings of the report are included in extended figure captions that can be read as brief technical summaries of the research, with additional information included in a traditional narrative format. Waste form development proceeded on crystalline and glass materials for high-level and transuranic (TRU) wastes. Leaching studies emphasized new areas of research aimed at more basic understanding of waste form/aqueous solution interactions. Phase behavior and thermal effects research included studies on crystal phases in defense and TRU waste glasses and on liquid-liquid phase separation in borosilicate waste glasses. Radiation damage effects in crystals and glasses from alpha decay and from transmutation are reported

  6. Effect of grain refiner on intermetallic phase formation in directional solidification of 6xxx series wrought Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Sha, G.; O' Reilly, K.; Cantor, B. [Oxford Univ. (United Kingdom). Centre for Adv. Mat. and Composites; Hamerton, R.; Worth, J.

    2000-07-01

    The effect of a grain refiner on the formation of intermetallic phases in a directionally solidified (Bridgman grown) model 6xxx series wrought Al alloy has been investigated using X-ray diffractometry (XRD), transmission electron microscopy (TEM) and differential scanning calorimetry (DSC). A base alloy with and without Al-Ti-B grain refiner was directionally solidified in a Bridgman furnace at growth velocities in the range of 5-120 mm/min. In both cases, the Fe-containing intermetallic phases present were found to be mainly {alpha}-AlFeSi and {beta}-AlFeSi. However, in the alloy with grain refiner solidified at 5mm/min, Al{sub 13}Fe{sub 4} was also observed. Quantitative XRD results indicated that the addition of Al-Ti-B grain refiner has a strong influence on the relative quantities of intermetallic phases forming during solidification at different growth velocities, which was also confirmed by TEM observations. TEM observations also show that depending on where the {beta}-AlFeSi particles solidified e.g. grain boundaries or triple grain junctions, the size and morphology of the particles may change dramatically. TiB{sub 2} particles were observed to nucleate {beta}-AlFeSi at low and high growth velocities in the 6xxx series Al alloys. (orig.)

  7. Leach testing of simulated ion-exchange resin waste solidified in cement

    International Nuclear Information System (INIS)

    Muurinen, A.K.; Uotila, P.I.; Ovaskainen, R.M.

    Leach tests were carried out on ion-exchange resins solidified in cement. Three product mixtures, two isotopes and four leachants at two temperatures, were tested. The increase of resin content increased the leaching of Cs-137; the effect of silix admixture was negligible. The type of the leachant has a stronger influence on Co-60 than on Cs-137. The increase of temperature usually also increased leaching. (author)

  8. Leaching behavior of cement solidified materials

    International Nuclear Information System (INIS)

    2002-03-01

    An immersion test of mortar was carried out in order to solidify waste with uranium. The sample consists of 2000g cement, 950g ion exchange water, 1600g sound and 1g water reducing agent. The solid sample and ion exchange water (100 of immersion liquid/original sample) was put into polystyrene closed vessel in globe box and kept four weeks, and then it was separated to the immersion liquid and the solid phase. New ion exchange water was added to the solid and kept four weeks and then separated. Its ratio showed 200. The analysis was done at 100, 200 and 300 ratio of immersion liquid/sample. The solid phase was studied by the powder X-ray diffraction analysis, thermo gravimetric analysis and chemical analysis. The liquid phase was determined by pH values and composition analysis. The results showed Ca(OH) 2 , cement hydrate, was flowed out and it was not found in the solid phase at 200 ratio. (S.Y.)

  9. Properties of rapidly solidified Fe-Cr-Al ribbons for the use as automotive exhaust gas catalyst substrates

    International Nuclear Information System (INIS)

    Emmerich, K.

    1993-01-01

    Metallic honeycomb structures are used as catalyst substrates in automotive exhaust gas systems. This application requires an outstanding corrosion resistance at elevated temperatures of the substrate material. Technical improvements can be achieved by the use of rapid solidification technology for the production of the Fe-Cr-Al ribbons since the Al content can be substantially increased from about 5% Al in the conventionally rolled material to about 12% Al in the rapid solidified ribbon. As a result the lifetime of the ribbon in a higher-temperature corrosion environment is drastically increased. In addition the scale/metal adherance is improved. The impediment of recrystallization in the rapidly solidified ribbons prevents an embrittlement even in carbonizing atmospheres. (orig.)

  10. Solidified ceramics of radioactive wastes and method of producing it

    International Nuclear Information System (INIS)

    Oota, Takao; Matake, Shigeru; Ooka, Kazuo.

    1980-01-01

    Purpose: To provide solidified ceramics which have low leaching properties to water of radioactive substance, excellent heat dissipating and resistive properties and high mechanical strength by mixing and sintering limited amounts of titanium and aluminum compounds with calcined radioactive wastes containing special compound. Method: More than 20% by weight of titanium compound (as TiO 2 ) and more than 5% by weight of aluminum compound (as Al 2 O 3 ) are mixed with the calcined radioactive wasted containing, as converted by oxide, 5 to 40% by weight of Na 2 O, 5 to 20% by weight of Fe 2 O 3 , 5 to 15% by weight of MoO 3 , 5 to 15% by weight of ZrO 2 , 2 to 10% by weight of CeO 2 , 2 to 10% by weight of Cs 2 O, 1 to 5% by weight of BaO, 1 to 5% by weight of SrO, 0.2 to 2% by weight of Rb 2 O, 0.2% by weight of Y 2 O 3 , 0.2 to 2% by weight of NiO, 5 to 20% by weight of rare earth metal oxide, and 0.2 to 2% by weight of Cr 2 O 3 . The mixture is molded, sintered, and solidified to ceramics which contains no Mo phase, Na 2 O, MoO 3 , K 2 O, MoO 3 and Cs 2 O, MoO 3 phases and the like. (Yoshino, Y.)

  11. A process for solidifying radioactive liquid waste

    International Nuclear Information System (INIS)

    Mergan, L.M.; Cordier, J.-P.

    1981-01-01

    In a process for solidifying radioactive liquid waste, its pH is adjusted, solids precipitated and then it is concentrated to about 50% solids content using a thin film evaporator, the concentrate then being dried to powder in a heated mixer. The mixer has a heated wall and working means, e.g. a rotor and helical screw, to shear the dried concentrate from the internal walls, subdivide it into a dry particulate powder, and advance the powder to the mixer outlet. The dried particles are then encapsulated in a suitable matrix. Vapour from the mixer and evaporator is condensed and recycled after any particles have been removed from it. The mixer may both dry the concentrate and mix the dry particles with the encapsulating matrix, and possibly, part of the mixer may be used for pH adjustment and precipitation. (author)

  12. Performance criteria for solidified high-level radioactive wastes. Environmental impact statement. Revision 1

    International Nuclear Information System (INIS)

    1977-09-01

    This draft Environmental Impact Statement on performance criteria for solidified high-level radioactive wastes (PCSHLW) covers: considerations for PCSHLW development, the proposed rulemaking, characteristics of the PCSHLW, environmental impacts of the proposed PCSHLW, alternatives to the PCSHLW criteria, and cost/benefit/risk evaluation. Five appendices are included to support the technical data required in the Environmental Impact Statement

  13. Detection of free liquid in containers of solidified radioactive waste

    Science.gov (United States)

    Greenhalgh, W.O.

    Nondestructive detection of the presence of free liquid within a sealed enclosure containing solidified waste is accomplished by measuring the levels of waste at two diametrically opposite locations while slowly tilting the enclosure toward one of said locations. When the measured level remains constant at the other location, the measured level at said one location is noted and any measured difference of levels indicates the presence of liquid on the surface of the solifified waste. The absence of liquid in the enclosure is verified when the measured levels at both locations are equal.

  14. Undercooling and demixing in rapidly solidified Cu-Co alloys

    DEFF Research Database (Denmark)

    Battezzati, L.; Curiotto, S.; Johnson, Erik

    2007-01-01

    The Cu–Co system displays a metastable miscibility gap in the liquid state. A considerable amount of work has been performed to study phase separation and related microstructures showing that demixing of the liquid is followed by coagulation before dendritic solidification. Due to kinetic...... competition of transformation phenomena, the mechanisms have not been fully disclosed. This contribution reviews such findings with the help of a computer calculation of the phase diagram and extends the present knowledge by presenting new results obtained by rapidly solidifying various Cu–Co compositions...... using a wide range of cooling rates achieved by forcing the liquid into cylindric and conic moulds and by melt spinning....

  15. IAEA coordinated research program on the evaluation of solidified high-level radioactive waste products

    International Nuclear Information System (INIS)

    Grover, J.R.; Schneider, K.J.

    1979-01-01

    A coordinated research program on the evaluation of solidified high-level radioactive waste products has been active with the IAEA since 1976. The program's objectives are to integrate research and to provide a data bank on an international basis in this subject area. Results and considerations to date are presented

  16. Radiochemical analysis of homogeneously solidified low level radioactive waste from nuclear power plants

    International Nuclear Information System (INIS)

    Sato, Kaneaki; Ikeuchi, Yoshihiro; Higuchi, Hideo

    1995-01-01

    As mentioned above, we have reliable radioanalytical methods for all kinds of homogeneously solidified wastes. We are now under studying an analytical method for pellets which are made from evaporator concentrates or resin. And we are going to study to establish new analytical method for the rad-waste including metal, cloths and so on in near future. (J.P.N.)

  17. Development of methodology to evaluate microbially influenced degradation of cement-solidified low-level radioactive waste forms

    International Nuclear Information System (INIS)

    Rogers, R.D.; Hamilton, M.A.; Veeh, R.H.; McConnell, J.W.

    1994-01-01

    Because of its apparent structural integrity, cement has been widely used in the United States as a binder to solidify Class B and C low-level radioactive waste (LLW). However, the resulting cement preparations are susceptible to failure due to the actions of stress and environment. An environmentally mediated process that could affect cement stability is the action of naturally occurring microorganisms. The US Nuclear Regulatory Commission (NRC), recognizing this eventuality, stated that the effects of microbial action on waste form integrity must be addressed. This paper provides present results from an ongoing program that addresses the effects of microbially influenced degradation (MID) on cement-solidified LLW. Data are provided on the development of an evaluation method using acid-producing bacteria. Results are from work with one type of these bacteria, the sulfur-oxidizing Thiobacillus. This work involved the use of a system in which laboratory- and vendor-manufactured, simulated waste forms were exposed on an intermittent basis to media containing thiobacilli. Testing demonstrated that MID has the potential to severely compromise the structural integrity of ion-exchange resin and evaporator-bottoms waste that is solidified with cement. In addition, it was found that a significant percentage of calcium and other elements were leached from the treated waste forms. Also, the surface pH of the treated specimens decreased to below 2. These conditions apparently contributed to the physical deterioration of simulated waste forms after 60 days of exposure to the thiobacilli

  18. Review of metal-matrix encapsulation of solidified radioactive high-level waste

    International Nuclear Information System (INIS)

    Jardine, L.J.; Steindler, M.J.

    1978-05-01

    Literature describing previous and current work on the encapsulation of solidified high-level waste forms in a metal matrix was reviewed. Encapsulation of either stabilized calcine pellets or glass beads in alloys by casting techniques was concluded to be the most developed and direct approach to fabricating solid metal-matrix waste forms. Further characterizations of the physical and chemical properties of metal-matrix waste forms are still needed to assess the net attributes of metal-encapsulation alternatives. Steady-state heat transfer properties of waste canisters in air and water environments were calculated for four reference waste forms: (1) calcine, (2) glass monoliths, (3) metal-encapsulated calcine, and (4) metal-encapsulated glass beads. A set of criteria for the maximum allowable canister centerline and surface temperatures and heat generation rates per canister at the time of shipment to a Federal repository was assumed, and comparisons were made between canisters of these reference waste forms of the shortest time after reactor discharge that canisters could be filled and the subsequent ''interim'' storage times prior to shipment to a Federal repository for various canister diameters and waste ages. A reference conceptual flowsheet based on existing or developing technology for encapsulation of stabilized calcine pellets is discussed. Conclusions and recommendations are presented

  19. Annealing effects on recombinative activity of nickel at direct silicon bonded interface

    International Nuclear Information System (INIS)

    Kojima, Takuto; Ohshita, Yoshio; Yamaguchi, Masafumi

    2015-01-01

    By performing capacitance transient analyses, the recombination activity at a (110)/(100) direct silicon bonded (DSB) interface contaminated with nickel diffused at different temperatures, as a model of grain boundaries in multicrystalline silicon, was studied. The trap level depth from the valence band, trap density of states, and hole capture cross section peaked at an annealing temperature of 300 °C. At temperatures ⩾400 °C, the hole capture cross section increased with temperature, but the density of states remained unchanged. Further, synchrotron-based X-ray analyses, microprobe X-ray fluorescence (μ-XRF), and X-ray absorption near edge structure (XANES) analyses were performed. The analysis results indicated that the chemical phase after the sample was annealed at 200 °C was a mixture of NiO and NiSi 2

  20. Electron-beam-induced current study of hydrogen passivation on grain boundaries in multicrystalline silicon: Influence of GB character and impurity contamination

    International Nuclear Information System (INIS)

    Chen Jun; Yang Deren; Xi Zhenqiang; Sekiguchi, Takashi

    2005-01-01

    The impacts of grain boundary (GB) character and impurity contamination level on the hydrogen passivation of GBs in multicrystalline silicon (mc-Si) were studied by means of an electron-beam-induced current (EBIC) technique. In mc-Si with a low contamination of Fe, the 300K EBIC contrast of all kinds of GBs in the H-passivated state was weak and similar to that in the as-grown state. The 100K EBIC contrast of Σ (Σ=3, 9, and 27) GBs decreased about 75-80%, whereas that of random and small-angle GBs decreased about 35-40%. Due to the different impurity gettering ability of different GBs, the variation in 100K EBIC contrast has suggested that the effect of H-passivation depends on both the GB character and impurity contamination level. In the mc-Si with heavy contamination of Fe, at both 300 and 100K, the EBIC contrast of both Σ (Σ=3) and random GBs decreased but the ratio was <40%, suggesting that the H-passivation is mainly affected by the impurity contamination level. on

  1. Structure fields in the solidifying cast iron roll

    Directory of Open Access Journals (Sweden)

    W.S. Wołczyński

    2010-01-01

    Full Text Available Some properties of the rolls depend on the ratio of columnar structure area to equiaxed structure area created during roll solidification. The transition is fundamental phenomenon that can be apply to characterize massive cast iron rolls produced by the casting house. As the first step of simulation, a temperature field for solidifying cast iron roll was created. The convection in the liquid is not comprised since in the first approximation, the convection does not influence the studied occurrence of the (columnar to equiaxed grains transition in the roll. The obtained temperature field allows to study the dynamics of its behavior observed in the middle of the mould thickness. This midpoint of the mould thickness was treated as an operating point for the transition. A full accumulation of the heat in the mould was postulated for the transition. Thus, a plateau at the curve was observed at the midpoint. The range of the plateau existence corresponded to the incubation period , that appeared before fully equiaxed grains formation. At the second step of simulation, behavior of the thermal gradients field was studied. Three ranges within the filed were visible: EC→EC→EC→EC→(tTECtt↔RERCtt↔a/ for the formation of columnar structure (the C – zone: ( and 0>>T&0>>=−>−=REREttGttG.The columnar structure formation was significantly slowed down during incubation period. It resulted from a competition between columnar growth and equiaxed growth expected at that period of time. The 0≈=−=RERCttGttG relationship was postulated to correspond well with the critical thermal gradient, known in the Hunt’s theory. A simulation was performed for the cast iron rolls solidifying as if in industrial condition. Since the incubation divides the roll into two zones: C and E; (the first with columnar structure and the second with fully equiaxed structure some experiments dealing with solidification were made on semi-industrial scale.

  2. Particle Engulfment and Pushing by Solidifying Interfaces. Pt. 2; Micro-Gravity Experiments and Theoretical Analysis

    Science.gov (United States)

    Stefanescu, Doru M.; Juretzko, Frank R.; Dhindaw, Brij K.; Catalina, Adrian; Sen, Subhayu; Curreri, Peter A.

    1998-01-01

    Results of the directional solidification experiments on Particle Engulfment and Pushing by Solidifying Interfaces (PEP) conducted on the space shuttle Columbia during the Life and Microgravity Science Mission are reported. Two pure aluminum (99.999%) 9 mm cylindrical rods, loaded with about 2 vol.% 500 micrometers diameter zirconia particles were melted and resolidified in the microgravity (microg) environment of the shuttle. One sample was processed at step-wise increased solidification velocity, while the other at step-wise decreased velocity. It was found that a pushing-to-engulfment transition (PET) occurred in the velocity range of 0.5 to 1 micrometers. This is smaller than the ground PET velocity of 1.9 to 2.4 micrometers. This demonstrates that natural convection increases the critical velocity. A previously proposed analytical model for PEP was further developed. A major effort to identify and produce data for the surface energy of various interfaces required for calculation was undertaken. The predicted critical velocity for PET was of 0.775 micrometers/s.

  3. Experimental Study and Application of Inorganic Solidified Foam Filling Material for Coal Mines

    Directory of Open Access Journals (Sweden)

    Hu Wen

    2017-01-01

    Full Text Available Spontaneous combustion of residual coal in a gob due to air leakage poses a major risk to mining safety. Building an airtight wall is an effective measure for controlling air leakage. A new type of inorganic solidified foam-filled material was developed and its physical and chemical properties were analyzed experimentally. The compressive strength of this material increased with the amount of sulphoaluminate cement. With an increasing water–cement ratio, the initial setting time was gradually extended while the final setting time firstly shortened and then extended. The change in compressive strength had the opposite tendency. Additionally, as the foam expansion ratio increased, the solidification time tended to decrease but the compressive strength remained approximately constant. With an increase in foam production, the solidification time increased and the compressive strength decreased exponentially. The results can be used to determine the optimal material ratios of inorganic solidified foam-filled material for coal mines, and filling technology for an airtight wall was designed. A field application of the new material demonstrated that it seals crossheadings tightly, leaves no fissures, suppresses air leakage to the gob, and narrows the width of the spontaneous combustion and heat accumulation zone.

  4. Determination of performance criteria for high-level solidified nuclear waste

    Energy Technology Data Exchange (ETDEWEB)

    Heckman, R.A.; Holdsworth, T.

    1979-05-07

    To minimize radiological risk from the operation of a waste management system, performance limits on volatilization, particulate dispersion, and dissolution characteristics of solidified high level waste must be specified. The results show clearly that the pre-emplacement environs are more limiting in establishing the waste form performance criteria than the post-emplacement environs. Absolute values of expected risk are very sensitive to modeling assumptions. The transportation and interim storage operations appear to be most limiting in determining the performance characteristics required. The expected values of risk do not rely upon the repositories remaining intact over the potentially hazardous lifetime of the waste.

  5. Determination of performance criteria for high-level solidified nuclear waste

    International Nuclear Information System (INIS)

    Heckman, R.A.; Holdsworth, T.

    1979-01-01

    To minimize radiological risk from the operation of a waste management system, performance limits on volatilization, particulate dispersion, and dissolution characteristics of solidified high level waste must be specified. The results show clearly that the pre-emplacement environs are more limiting in establishing the waste form performance criteria than the post-emplacement environs. Absolute values of expected risk are very sensitive to modeling assumptions. The transportation and interim storage operations appear to be most limiting in determining the performance characteristics required. The expected values of risk do not rely upon the repositories remaining intact over the potentially hazardous lifetime of the waste

  6. Increasing minority carrier lifetime in as-grown multicrystalline silicon by low temperature internal gettering

    Energy Technology Data Exchange (ETDEWEB)

    Al-Amin, M., E-mail: m.al-amin@warwick.ac.uk; Murphy, J. D., E-mail: john.d.murphy@warwick.ac.uk [School of Engineering, University of Warwick, Coventry, CV4 7AL (United Kingdom)

    2016-06-21

    We report a systematic study into the effects of long low temperature (≤500 °C) annealing on the lifetime and interstitial iron distributions in as-grown multicrystalline silicon (mc-Si) from different ingot height positions. Samples are characterised in terms of dislocation density, and lifetime and interstitial iron concentration measurements are made at every stage using a temporary room temperature iodine-ethanol surface passivation scheme. Our measurement procedure allows these properties to be monitored during processing in a pseudo in situ way. Sufficient annealing at 300 °C and 400 °C increases lifetime in all cases studied, and annealing at 500 °C was only found to improve relatively poor wafers from the top and bottom of the block. We demonstrate that lifetime in poor as-grown wafers can be improved substantially by a low cost process in the absence of any bulk passivation which might result from a dielectric surface film. Substantial improvements are found in bottom wafers, for which annealing at 400 °C for 35 h increases lifetime from 5.5 μs to 38.7 μs. The lifetime of top wafers is improved from 12.1 μs to 23.8 μs under the same conditions. A correlation between interstitial iron concentration reduction and lifetime improvement is found in these cases. Surprisingly, although the interstitial iron concentration exceeds the expected solubility values, low temperature annealing seems to result in an initial increase in interstitial iron concentration, and any subsequent decay is a complex process driven not only by diffusion of interstitial iron.

  7. Leachability of radionuclides from cement solidified waste forms produced at operating nuclear power plants

    International Nuclear Information System (INIS)

    Croney, S.T.

    1985-03-01

    This study determined the leachability indexes of radionuclides contained in solidified liquid wastes from operating nuclear power plants. Different sizes of samples of cement-solidified liquid wastes were collected from two nuclear power plants - a pressurized water reactor and a boiling water reactor - to correlate radionuclide leaching from small- and full-sized (55-gallon) waste forms. Diffusion-based model analysis (ANS 16.1) of measured radionuclide leach data from both small- and full-sized samples was performed and indicate that leach data from small samples can be used to determine leachability indexes for full-sizes waste forms. The leachability indexes for cesium, strontium, and cobalt isotopes were determined for waste samples from both plants according to the models used for ANS 16.1. The leachability indexes for the pressurized water reactor samples were 6.4 for cesium, 7.1 for strontium, and 10.4 for cobalt. Leachability indexes for the boiling water reactor samples were 6.5 for cesium, 8.6 for strontium, and 11.1 for cobalt

  8. Effective hydrogen diffusion coefficient for solidifying aluminium alloys

    International Nuclear Information System (INIS)

    Felberbaum, M.; Landry-Desy, E.; Weber, L.; Rappaz, M.

    2011-01-01

    An effective hydrogen diffusion coefficient has been calculated for two solidifying Al - 4.5 wt.% Cu and Al - 10 wt.% Cu alloys as a function of the volume fraction of solid. For this purpose, in situ X-ray tomography was performed on these alloys. For each volume fraction of solid between 0.6 and 0.9, a representative volume element of the microstructure was extracted. Solid and liquid voxels were assimilated to solid and liquid nodes in order to solve the hydrogen diffusion equation based on the chemical potential and using a finite volume formulation. An effective hydrogen diffusion coefficient based on the volume fraction of solid only could be deduced from the results of the numerical model at steady state. The results are compared with various effective medium theories.

  9. Leaching test of bituminized waste and waste solidified by epoxy resin

    International Nuclear Information System (INIS)

    Yoshinaka, Kazuyuki; Sugaya, Atsushi; Onizawa, Toshikazu; Takano, Yugo; Kimura, Yukihiko

    2008-10-01

    About 30,000 bituminized waste drums and about 1800 drums of waste solidified by epoxy resin, generated from Tokai Reprocessing Plant, were stored in storage facilities. And study for disposal of these waste is performed. It was considered that radioactive nuclides and chemical components were released from these waste by contact of underground water, when disposed there waste. This paper is reported that result of leaching tests for these waste, done from 2003 to 2006. We've get precious knowledge and data, as follows. (1) In leaching tests for bituminized waste, it has detected iodine-129 peak, considered difficult too low energy gamma to detect. We've get data and knowledge of iodine-129 behavior first. Leached radioactivity for 50 days calculated by peak area was equal for about 40% and 100% of including radioactivity in bituminized waste sample. And we've get data of behavior of nitric acid ion and so on, important to study for disposal, in various condition of sample shape or leaching liquid temperature. (2) In leaching test for waste solidified by epoxy resin, we've get data of behavior of TBP, radionuclides and so on, important to study for disposal. Leached TBP was equal about 1% of including of sample. And we've get data of iodine-129 behavior, too. It was confirmed that leached iodine-129 was equal for about 60% and 100% of including sample, for 90 days. (author)

  10. Method of solidifying radioactive waste by plastics

    International Nuclear Information System (INIS)

    Yasumura, Keijiro; Tomita, Toshihide.

    1976-01-01

    Purpose: To prevent leakage of radioactivity by providing corrosion-resistant layer on the inner surface of a waste container for radioactive waste. Constitution: The inner periphery and bottom of a drum can is lined with an non-flammable cloth of such material as asbestos. This drum is filled with a radioactive waste in the form of powder or pellets. Then, a mixture of a liquid plastic monomer and a polymerization starting agent is poured at a normal temperature, and the surface is covered with a non-flammable cloth. The plastic monomer and radioactive waste are permitted to impregnate the non-flammable cloth and are solidified there. Thus, even if the drum can is corroded at the sea bottom after disposal it in the ocean, it is possible to prevent the waste from permeating into the outer sea water because of the presence of the plastic layer on the inside. Styrene is used as the monomer. (Aizawa, K.)

  11. Method for accelerated leaching of solidified waste

    International Nuclear Information System (INIS)

    Fuhrmann, M.; Heiser, J.H.; Pietrzak, R.F.; Franz, E.M.; Colombo, P.

    1990-11-01

    An accelerated leach test method has been developed to determine the maximum leachability of solidified waste. The approach we have taken is to use a semi-dynamic leach test; that is, the leachant is sampled and replaced periodically. Parameters such as temperature, leachant volume, and specimen size are used to obtain releases that are accelerated relative to other standard leach tests and to the leaching of full-scale waste forms. The data obtained with this test can be used to model releases from waste forms, or to extrapolate from laboratory-scale to full-scale waste forms if diffusion is the dominant leaching mechanism. Diffusion can be confirmed as the leaching mechanism by using a computerized mathematical model for diffusion from a finite cylinder. We have written a computer program containing several models including diffusion to accompany this test. The program and a Users' Guide that gives screen-by-screen instructions on the use of the program are available from the authors. 14 refs., 4 figs., 1 tab

  12. Ultrasensitive determination of mercury in human saliva by atomic fluorescence spectrometry based on solidified floating organic drop microextraction

    International Nuclear Information System (INIS)

    Yuan, C.-G.; Wang, J.; Jin, Y.

    2012-01-01

    We report on a new, rapid and simple method for the determination of ultra-trace quantities of mercury ion in human saliva. It is based on solidified floating organic drop microextraction and detection by cold vapor atomic fluorescence spectrometry (CV-AFS). Mercury ion was complexed with diethyldithiocarbamate, and the hydrophobic complex was then extracted into fine droplets of 1-undecanol. By cooling in an ice bath after extraction, the droplets in solution solidify to form a single ball floating on the surface of solution. The solidified micro drop containing the mercury complex was then transferred for determination by CV-AFS. The effects of pH value, concentration of chelating reagent, quantity of 1-undecanol, sample volume, equilibration temperature and time were investigated. Under the optimum conditions, the preconcentration of a 25-mL sample is accomplished with an enrichment factor of 182. The limit of detection is 2.5 ng L -1 . The relative standard deviation for seven replicate determinations at 0.1 ng mL -1 level is 4.1%. The method was applied to the determination of mercury in saliva samples collected from four volunteers. Two volunteers having dental amalgam fillings had 0.4 ng mL -1 mercury in their saliva, whereas mercury was not detectable in the saliva of two volunteers who had no dental fillings. (author)

  13. Detection of free liquid in cement-solidified radioactive waste drums using computed tomography

    International Nuclear Information System (INIS)

    Steude, J.S.; Tonner, P.D.

    1991-01-01

    Acceptance criteria for disposal of radioactive waste drums require that the cement-solidified material in the drum contain minimal free liquid after the cement has hardened. Free liquid is to be avoided because it may corrode the drum, escape and cause environmental contamination. The DOE has requested that a nondestructive evaluation method be developed to detect free liquid in quantities in excess of 0.5% by volume. This corresponds to about 1 liter in a standard 208 liter (55 gallon) drum. In this study, the detection of volumes of free liquid in a 57 cm (2 ft.) diameter cement-solidified drum is demonstrated using high-energy X-ray computed tomography (CT0. In this paper it is shown that liquid concentrations of simulated radioactive waste inside glass tubes imbedded in cement can easily be detected, even for tubes with inner diameters less than 2 mm (0.08 in.). Furthermore, it is demonstrated that tubes containing water and liquid concentrations of simulated radioactive waste can be distinguished from tubes of the same size containing air. The CT images were obtained at a rate of about 6 minutes per slice on a commercially available CT system using a 9 MeV linear accelerator source

  14. Annealing effects on recombinative activity of nickel at direct silicon bonded interface

    Energy Technology Data Exchange (ETDEWEB)

    Kojima, Takuto, E-mail: tkojima@toyota-ti.ac.jp; Ohshita, Yoshio; Yamaguchi, Masafumi [Toyota Technological Institute, 2-12-1 Hisakata, Tempaku-ku, Nagoya, 468-8511 (Japan)

    2015-09-15

    By performing capacitance transient analyses, the recombination activity at a (110)/(100) direct silicon bonded (DSB) interface contaminated with nickel diffused at different temperatures, as a model of grain boundaries in multicrystalline silicon, was studied. The trap level depth from the valence band, trap density of states, and hole capture cross section peaked at an annealing temperature of 300 °C. At temperatures ⩾400 °C, the hole capture cross section increased with temperature, but the density of states remained unchanged. Further, synchrotron-based X-ray analyses, microprobe X-ray fluorescence (μ-XRF), and X-ray absorption near edge structure (XANES) analyses were performed. The analysis results indicated that the chemical phase after the sample was annealed at 200 °C was a mixture of NiO and NiSi{sub 2}.

  15. Setting of cesium residual ratio of molten solidified waste produced in Japan Atomic Power Company Tokai and Tokai No.2 Power Stations

    International Nuclear Information System (INIS)

    2013-02-01

    JNES investigated the appropriateness of a view of the Japan Nuclear Fuel Co. on cesium residual content and the radioactivity measurement precision regarding the molten solidified (with lowered inorganic salt used) radioactive wastes which were produced from Japan Atomic Power Company Tokai and Tokai No. 2 Power Stations. Based on the written performance report from the request and past disposal confirmation experience, a view of the JNFC is confirmed as appropriate that setting of 15% cesium residual ratio for molten solidified with volume ratio larger than 4% and less than 10% cases. (S. Ohno)

  16. Importance of microscopy in durability studies of solidified and stabilized contaminated soils

    Science.gov (United States)

    Klich, I.; Wilding, L.P.; Drees, L.R.; Landa, E.R.

    1999-01-01

    Solidification/stabilization (S/S) is recognized by the U.S. EPA as a best demonstrated available technology for the containment of contaminated soils and other hazardous wastes that cannot be destroyed by chemical, thermal, or biological means. Despite the increased use of S/S technologies, little research has been conducted on the weathering and degradation of solidified and stabilized wastes once the treated materials have been buried. Published data to verify the performance and durability of landfilled treated wastes over time are rare. In this preliminary study, optical and electron microscopy (scanning electron microscopy [SEM], transmission electron microscopy [TEM] and electron probe microanalyses [EPMA]) were used to evaluate weathering features associated with metal-bearing contaminated soil that had been solidified and stabilized with Portland cement and subsequently buried on site, stored outdoors aboveground, or achieved in a laboratory warehouse for up to 6 yr. Physical and chemical alteration processes identified include: freeze-thaw cracking, cracking caused by the formation of expansive minerals such as ettringite, carbonation, and the movement of metals from waste aggregates into the cement micromass. Although the extent of degradation after 6 yr is considered slight to moderate, results of this study show that the same environmental concerns that affect the durability of concrete must be considered when evaluating the durability and permanence of the solidification and stabilization of contaminated soils with cement. In addition, such evaluations cannot be based on leaching and chemical analyses alone. The use of all levels of microscopic analyses must be incorporated into studies of the long-term performance of S/S technologies.Solidification/stabilization (S/S) is recognized by the U.S. EPA as a best demonstrated available technology for the containment of contaminated soils and other hazardous wastes that cannot be destroyed by chemical

  17. Use of direct washing of chemical dispense nozzle for defect control

    Science.gov (United States)

    Linnane, Michael; Mack, George; Longstaff, Christopher; Winter, Thomas

    2006-03-01

    Demands for continued defect reduction in 300mm IC manufacturing are driving process engineers to examine all aspects of the chemical apply process for improvement. Historically, the defect contribution from photoresist apply nozzles has been minimized through a carefully controlled process of "dummy dispenses" to keep the photoresist in the tip "fresh" and remove any solidified material, a preventive maintenance regime involving periodic cleaning or replacing of the nozzles, and reliance on a pool of solvent within the nozzle storage block to keep the photoresist from solidifying at the nozzle tip. The industry standard has worked well for the most part but has limitations in terms of cost effectiveness and absolute defect elimination. In this study, we investigate the direct washing of the chemical apply nozzle to reduce defects seen on the coated wafer. Data is presented on how the direct washing of the chemical dispense nozzle can be used to reduce coating related defects, reduce material costs from the reduction of "dummy dispense", and can reduce equipment downtime related to nozzle cleaning or replacement.

  18. Performance demonstration program plan for RCRA constituent analysis of solidified wastes

    International Nuclear Information System (INIS)

    1995-06-01

    Performance Demonstration Programs (PDPS) are designed to help ensure compliance with the Quality Assurance Objectives (QAOs) for the Waste Isolation Pilot Plant (WIPP). The PDPs are intended for use by the Department of Energy (DOE) Carlsbad Area Office (CAO) to assess and approve the laboratories and other measurement facilities supplying services for the characterization of WIPP TRU waste. The PDPs may also be used by CAO in qualifying laboratories proposing to supply additional analytical services that are required for other than waste characterization, such as WIPP site operations. The purpose of this PDP is to test laboratory performance for the analysis of solidified waste samples for TRU waste characterization. This performance will be demonstrated by the successful analysis of blind audit samples of simulated, solidified TRU waste according to the criteria established in this plan. Blind audit samples (hereinafter referred to as PDP samples) will be used as an independent means to assess laboratory performance regarding compliance with the QAOs. The concentration of analytes in the PDP samples will address levels of regulatory concern and will encompass the range of concentrations anticipated in actual waste characterization samples. Analyses that are required by the WIPP to demonstrate compliance with various regulatory requirements and which are included in the PDP must be performed by laboratories that demonstrate acceptable performance in the PDP. These analyses are referred to as WIPP analyses and the samples on which they are performed are referred to as WIPP samples for the balance of this document

  19. Realization of Colored Multicrystalline Silicon Solar Cells with SiO2/SiNx:H Double Layer Antireflection Coatings

    Directory of Open Access Journals (Sweden)

    Minghua Li

    2013-01-01

    Full Text Available We presented a method to use SiO2/SiNx:H double layer antireflection coatings (DARC on acid textures to fabricate colored multicrystalline silicon (mc-Si solar cells. Firstly, we modeled the perceived colors and short-circuit current density (Jsc as a function of SiNx:H thickness for single layer SiNx:H, and as a function of SiO2 thickness for the case of SiO2/SiNx:H (DARC with fixed SiNx:H (refractive index n=2.1 at 633 nm, and thickness = 80 nm. The simulation results show that it is possible to achieve various colors by adjusting the thickness of SiO2 to avoid significant optical losses. Therefore, we carried out the experiments by using electron beam (e-beam evaporation to deposit a layer of SiO2 over the standard SiNx:H for 156×156 mm2 mc-Si solar cells which were fabricated by a conventional process. Semisphere reflectivity over 300 nm to 1100 nm and I-V measurements were performed for grey yellow, purple, deep blue, and green cells. The efficiency of colored SiO2/SiNx:H DARC cells is comparable to that of standard SiNx:H light blue cells, which shows the potential of colored cells in industrial applications.

  20. Examination of solidified and stabilized matrices as a result of solidification and stabilization process of arseniccontaining sludge with portland cement and lime

    Directory of Open Access Journals (Sweden)

    Tanapon Phenrat

    2004-02-01

    Full Text Available By solidification and stabilization (S/S with Portland cement and lime, it is possible to reduce arsenic concentration in leachate of the arsenic-containing sludge from arsenic removal process by coagulation with ferric chloride. From the initial arsenic concentration in leachate of unsolidified /unstabilized sludge which was around 20.75 mg/L, the arsenic concentrations in leachate of solidified/stabilized waste were reduced to 0.3, 0.58, 1.09, and 1.85 mg/L for the waste-to-binder ratios of 0.15, 0.25, 0.5, and 1, respectively, due tothe formation of insoluble calcium-arsenic compounds. To be more cost effective for the future, alternative uses of these S/S products were also assessed by measurement of compressive strength of the mortar specimens. It was found that the compressive strengths of these matrices were from 28 ksc to 461 ksc. In conclusion, considering compressive strength and leachability of the solidified matrices, some of these solidified/ stabilized products have potential to serve as an interlocking concrete paving block.

  1. Solidified structure of Al-Pb-Cu alloys

    International Nuclear Information System (INIS)

    Ikeda, Tetsuyuki; Nishi, Seiki; Kumeuchi, Hiroyuki; Tatsuta, Yoshinori.

    1986-01-01

    Al-Pb-Cu alloys were cast into bars or plates in different two metal mold casting processes in order to suppress gravity segregation of Pb and to achieve homogeneous dispersion of Pb phase in the alloys. Solidified structures were analyzed by a video-pattern-analyzer. Plate castings 15 to 20 mm in thickness of Al-Pb-1 % Cu alloy containing Pb up to 5 % in which Pb phase particles up to 10 μm disperse are achieved through water cooled metal mold casting. The plates up to 5 mm in thickness containing Pb as much as 8 to 10 % cast in this process have dispersed Pb particles up to 5 μm in diameter in the surface layer. Al-8 % Pb-1 % Cu alloy bars 40 mm in diameter and 180 mm in height in which gravity segregation of Pb is prevented can be cast by movable and water sprayed metal mold casting at casting temperature 920 deg C and mold moving speed 1.0 mm/s. Pb phase particles 10 μm in mean size are dispersed in the bars. (author)

  2. Phase composition of rapidly solidified Ag-Sn-Cu dental alloys

    International Nuclear Information System (INIS)

    Lecong Dzuong; Do Minh Nghiep; Nguyen van Dzan; Cao the Ha

    1996-01-01

    The phase composition of some rapidly solidified Ag-Sn-Cu dental alloys with different copper contents (6.22 wtpct) has been studied by XRD, EMPA and optical microscopy. The samples were prepared from melt-spun ribbons. The microstructure of the as-quenched ribbons was microcrystalline and consisted of the Ag sub 3 Sn, Ag sub 4 Sn, Cu sub 3 Sn and Cu sub 3 Sn sub 8 phases. Mixing with mercury (amalgamation) led to formation of the Ag sub 2 Hg sub 3, Sn sub 7 Hg and Cu sub 6 Sn sub 5 phases. The amount of copper atoms in the alloys played an important role in phase formation in the amalgams

  3. Evaluation of physical stability and leachability of Portland Pozzolona Cement (PPC) solidified chemical sludge generated from textile wastewater treatment plants

    International Nuclear Information System (INIS)

    Patel, Hema; Pandey, Suneel

    2012-01-01

    Highlights: ► Stabilization/solidification of chemical sludge from textile wastewater treatment plants using Portland Pozzolona Cement (PPC) containing fly ash. ► Physical engineering (compressive strength and block density) indicates that sludge has potential to be reused for construction purpose after stabilization/solidification. ► Leaching of heavy metals from stabilized/solidified materials were within stipulated limits. ► There is a modification of microstructural properties of PPC with sludge addition as indicated by XRD and SEM patterns. - Abstract: The chemical sludge generated from the treatment of textile dyeing wastewater is a hazardous waste as per Indian Hazardous Waste Management rules. In this paper, stabilization/solidification of chemical sludge was carried out to explore its reuse potential in the construction materials. Portland Pozzolona Cement (PPC) was selected as the binder system which is commercially available cement with 10–25% fly ash interground in it. The stabilized/solidified blocks were evaluated in terms of unconfined compressive strength, block density and leaching of heavy metals. The compressive strength (3.62–33.62 MPa) and block density (1222.17–1688.72 kg/m 3 ) values as well as the negligible leaching of heavy metals from the stabilized/solidified blocks indicate that there is a potential of its use for structural and non-structural applications.

  4. Effect of direct contact with iron on gas evolution behavior of aluminum

    International Nuclear Information System (INIS)

    Hashizume, Shuji; Matsumoto, Junko; Banba, Tsunetaka

    1998-01-01

    Dry Low-Level Radioactive Waste (LLW), incombustible solid LLW, generated from nuclear power stations is planed to be solidified with cement backfill in drums. The solidified dry LLW will be buried to shallow underground at Rokkasyo LLW Disposal Center. It is well known that corrosion of aluminum and hydrogen gas evolution occur in high pH environments such as mortar. Gas evolution from aluminum is likely to effect the leachability of solidified dry LLW with mortar. Though aluminum removal from dry LLW is planed, a small amount of aluminum will be actually included in dry LLW. Large effects of pH and temperature on corrosion rate of aluminum and gas evolution were recognized in our previous study. It was also found that 1.5 mole hydrogen gas evolves while 1 mole aluminum corrodes under 60degC. Actually aluminum in drums is likely to contact with carbon steel of which main element is iron. The gas evolution behavior of aluminum is expected to be affected by its direct contact with iron. Therefore, effect of direct contact with iron on gas evolution behavior of aluminum was studied. The corrosion rate of aluminum increased by contacting it with iron in simulating mortar environments. The amount of gas evolution from aluminum was reduced by contacting with iron. The reduction in gas evolution was considered to result from the change of cathode reaction from hydrogen evolution to oxygen reduction. When aluminum contacts with iron, the corrosion and gas evolution behavior of aluminum is significantly affected oxygen in environment. (author)

  5. Experimental Investigation of Closed Porosity of Inorganic Solidified Foam Designed to Prevent Coal Fires

    Directory of Open Access Journals (Sweden)

    Yi Lu

    2015-01-01

    Full Text Available In order to overcome the deficiency of the existing fire control technology and control coal spontaneous combustion by sealing air leakages in coal mines, inorganic solidified foam (ISF with high closed porosity was developed. The effect of sodium dodecyl sulfate (SDS concentration on the porosity of the foams was investigated. The results showed that the optimized closed porosity of the solidified foam was 38.65 wt.% for an SDS concentration of approximately 7.4×10-3 mol/L. Based on observations of the microstructure of the pore walls after solidification, it was inferred that an equilibrium between the hydration process and the drainage process existed. Therefore, the ISF was improved using three different systems. Gelatin can increase the viscosity of the continuous phase to form a viscoelastic film around the air cells, and the SDS + gelatin system can create a mixed surfactant layer at gas/liquid interfaces. The accelerator (AC accelerates the hydration process and coagulation of the pore walls before the end of drainage. The mixed SDS + gelatin + AC systems produced an ISF with a total porosity of 79.89% and a closed porosity of 66.89%, which verified the proposed stabilization mechanism.

  6. Study on the barrier performance of molten solidified waste (I). Review of the performance assessment research

    Energy Technology Data Exchange (ETDEWEB)

    Maeda, Toshikatsu; Sakamoto, Yoshiaki; Nakayama, Shinichi; Yamaguchi, Tetsuji; Ogawa, Hiromichi [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

    2001-02-01

    Application of melting technique is thought as one of the effective methods to treatment of the waste from the view point of its homogeneity and waste volume reduction. Solidified products by melting are expected as potential candidates of engineered barrier in a repository due to the good properties for their stabilization of radionuclides and hazardous elements. However, the methodology of performance evaluation has not been estimated so far. In this report, a literature survey on the properties of molten solidified waste was performed. It is clarified that the leachability of waste elements such as Co or Sr in molten waste form would be controlled by the corrosion behaviors of iron or silica which are the matrix elements of the waste form. While, no investigations into the durability of waste form have performed so far. Also noticed that the research items on performance evaluation such as the leachability for long-lived radionuclides and durability of waste form would be necessary for the long-term barrier assessment on the disposal. (author)

  7. Study of the thermal and kinetic parameters during directional solidification of zinc-aluminum eutectic alloys

    International Nuclear Information System (INIS)

    Gueijman, Sergio Fabian; Ares, Alicia Esther; Schvezov, Carlos Enrique

    2008-01-01

    Much work has been done recently on investigating zinc-based binary alloys, with different aluminum content, and modified or not with small amounts of other alloying elements. Some of these alloys have interesting properties, such as, the ZA alloys that have properties similar to some bronzes that are used in applications that require pieces with enough resistance to mechanical stresses. The longitudinal thermal gradients, the minimal gradients, the velocities of the liquid interphases, the velocities of the solid interphases and the accelerations of both interphases as a function of time and position were determined for each diluted alloy of the eutectic concentration considered (Zn-5%Al, % in weight), solidified horizontally with caloric extraction from both ends of the test pieces. The values obtained from the horizontal solidification with two directions of predominant caloric extraction are compared to previous values obtained for the same vertically solidified alloy system with a predominantly caloric extraction direction

  8. Solidified structure of thin-walled titanium parts by vertical centrifugal casting

    Directory of Open Access Journals (Sweden)

    Wu Shiping

    2011-05-01

    Full Text Available The solidified structure of the thin-walled and complicated Ti-6Al-4V castings produced by the vertical centrifugal casting process was studied in the present work. The results show that the wall thickness of the section is featured with homogeneously distributed fine equiaxial grains, compared with the microstructure of the thick-walled section. The grain size of the castings has a tendency to decrease gradually with the increasing of the centrifugal radius. The inter-lamellar space in thick-walled casting parts is bigger than that of the thin-walled parts, and the profile of inter-lamellar space is not susceptible to the centrifugal radius.

  9. Measurements of Mercury Released From Solidified/Stabilized Waste Forms-FY2002

    International Nuclear Information System (INIS)

    Mattus, C.H.

    2003-01-01

    This report covers work performed during FY 2002 in support of treatment demonstrations conducted for the U.S. Department of Energy (DOE) Mixed Waste Focus Area (MWFA) Mercury Working Group. To comply with the requirements of the Resource Conservation and Recovery Act, as implemented by the U.S. Environmental Protection Agency (EPA), DOE must use one of the following procedures for mixed low-level radioactive wastes containing mercury at levels above 260 ppm: a retorting/roasting treatment or (if the wastes also contain organics) an incineration treatment. The recovered radioactively contaminated mercury must then be treated by an amalgamation process prior to disposal. The DOE MWFA Mercury Working Group is working with EPA to determine whether some alternative processes could be used to treat these types of waste directly, thereby avoiding a costly recovery step for DOE. In previous years, demonstrations were performed in which commercial vendors applied their technologies for the treatment of radiologically contaminated elemental mercury as well as radiologically contaminated and mercury-contaminated waste soils from Brookhaven National Laboratory. The test results for mercury release in the headspace were reported in two reports, ''Measurements of Mercury Released from Amalgams and Sulfide Compounds'' (ORNL/TM-13728) and ''Measurements of Mercury Released from Solidified/Stabilized Waste Forms'' (ORNL/TM-2001/17). The current work did not use a real waste; a surrogate sludge had been prepared and used in the testing in an effort to understand the consequences of mercury speciation on mercury release

  10. Surface free energy of polypropylene and polycarbonate solidifying at different solid surfaces

    International Nuclear Information System (INIS)

    Chibowski, Emil; Terpilowski, Konrad

    2009-01-01

    Advancing and receding contact angles of water, formamide, glycerol and diiodomethane were measured on polypropylene (PP) and polycarbonate (PC) sample surfaces which solidified at Teflon, glass or stainless steel as matrix surfaces. Then from the contact angle hystereses (CAH) the apparent free energies γ s tot of the surfaces were evaluated. The original PP surface is practically nonpolar, possessing small electron donor interaction (γ s - =1.91mJ/m 2 ), as determined from the advancing contact angles of these liquids. It may result from impurities of the polymerization process. However, it increases up to 8-10 mJ/m 2 for PP surfaces contacted with the solids. The PC surfaces both original and modified show practically the same γ s - =6.56.7mJ/m 2 . No electron acceptor interaction is found on the surfaces. The γ s tot of modified PP and PC surfaces depend on the kind of probe liquid and contacted solid surface. The modified PP γ s tot values determined from CAH of polar liquids are greater than that of original surface and they increase in the sequence: Teflon, glass, stainless steel surface, at which they solidified. No clear dependence is observed between γ s tot and dielectric constant or dipole moment of the polar probe liquids. The changes in γ s tot of the polymer surfaces are due to the polymer nature and changes in its surface structure caused by the structure and force field of the contacting solid. It has been confirmed by AFM images.

  11. Measurements of Mercury Released from Solidified/Stabilized Waste Forms

    International Nuclear Information System (INIS)

    Mattus, C.H.

    2001-01-01

    This report covers work performed during FY 1999-2000 in support of treatment demonstrations conducted for the Mercury Working Group of the U.S. Department of Energy (DOE) Mixed Waste Focus Area. In order to comply with the requirements of the Resource Conservation and Recovery Act, as implemented by the U.S. Environmental Protection Agency (EPA), DOE must use one of these procedures for wastes containing mercury at levels above 260 ppm: a retorting/roasting treatment or an incineration treatment (if the wastes also contain organics). The recovered radioactively contaminated mercury must then be treated by an amalgamation process prior to disposal. The DOE Mixed Waste Focus Area and Mercury Working Group are working with the EPA to determine if some alternative processes could treat these types of waste directly, thereby avoiding for DOE the costly recovery step. They sponsored a demonstration in which commercial vendors applied their technologies for the treatment of two contaminated waste soils from Brookhaven National Laboratory. Each soil was contaminated with ∼4500 ppm mercury; however, one soil had as a major radioelement americium-241, while the other contained mostly europium-152. The project described in this report addressed the need for data on the mercury vapor released by the solidified/stabilized mixed low-level mercury wastes generated during these demonstrations as well as the comparison between the untreated and treated soils. A related work began in FY 1998, with the measurement of the mercury released by amalgamated mercury, and the results were reported in ORNL/TM-13728. Four treatments were performed on these soils. The baseline was obtained by thermal treatment performed by SepraDyne Corp., and three forms of solidification/stabilization were employed: one using sulfur polymer cement (Brookhaven National Laboratory), one using portland cement [Allied Technology Group (ATG)], and a third using proprietary additives (Nuclear Fuel Services)

  12. Solidification structure and dispersoids in rapidly solidified Ti-Al-Sn-Zr-Er-B alloys

    International Nuclear Information System (INIS)

    Rowe, R.G.; Broderick, T.F.; Koch, E.F.; Froes, F.H.

    1986-01-01

    The microstructure of melt extracted and melt spun titanium alloys containing erbium and boron revealed a duplex solidification structure of columnar grains leading to equiaxed and dendritic structures near the free surface of melt extracted and melt spun alloys. The solidification structure was revealed by apparent boride segregation to cellular, interdendritic and grain boundaries. Precipitation of needle or lath-like TiB particles occurred adjacent to Er/sub 2/O/sub 3/ dispesoid particles in as-rapidly solidified ribbon

  13. Study on Magnesium in Rainwater and Fertilizer Infiltration to Solidified Peat

    Science.gov (United States)

    Tajuddin, S. A. M.; Rahman, J. A.; Mohamed, R. M. S. R.

    2018-04-01

    Magnesium is a component of several primary and secondary minerals in the soil which are essentially insoluble for agricultural purpose. The presence of water infiltrate in the soil allows magnesium to dissolve together into the groundwater. In fertilizers, magnesium is categorized as secondary macronutrient which supplies food and encouraging for plants growth. The main objective of this study was to determine the concentration of magnesium in fibric peat when applied the solidification under different conditions. Physical model was used as a mechanism for the analysis of the experimental data using a soil column as an equipment to produce water leaching. In this investigation, there were four outlets in the soil column which were prepared from the top of the column to the bottom with the purpose of identifying the concentration of magnesium for each soil level. The water leaching of each outlet was tested using atomic absorption spectroscopy (AAS). The results obtained showed that the highest concentrations of magnesium for flush and control condition at outlet 4 was 12.50 ppm and 1.29 ppm respectively. Similarly, fibric with solidified peat under rainwater recorded the highest value of 3.16 at outlet 1 for wet condition while for dry condition at outlet 4 of 1.33 ppm. However, the difference in fibric with solidified peat under rainwater and fertilizer condition showed that the highest value for the wet condition was achieved at outlet 1 with 5.43 ppm while highest value of 1.26 ppm was obtained for the dry condition at the outlet 4. It was concluded that the outlets in the soil column gave a detailed analysis of the concentration of magnesium in the soil which was influenced by the environmental conditions.

  14. EPICOR-II: a field leaching test of solidified radioactively loaded ion exchange resin

    International Nuclear Information System (INIS)

    Davis, E.C.; Marshall, D.S.; Todd, R.A.; Craig, P.M.

    1986-08-01

    As part of an ongoing research program investigating the disposal of radioactive solid wastes in the environment' the Oak Ridge National Laboratory (ORNL) is participating with Argonne National Laboratory, the Idaho National Engineering Laboratory, and the Nuclear Regulatory Commission in a study of the leachability of solidified EPICOR-II ion-exchange resin under simulated disposal conditions. To simulate disposal, a group of five 2-m 3 soil lysimeters has been installed in Solid Waste Storage Area Six at ORNL, with each lysimeter containing a small sample of solidified resin at its center. Two solidification techniques are being investigated: a Portland cement and a vinyl ester-styrene treatment. During construction, soil moisture temperature cells were placed in each lysimeter, along with five porous ceramic tubes for sampling water near the waste source. A meteorological station was set up at the study site to monitor climatic conditions (primarily precipitation and air temperature), and a data acquisition system was installed to keep daily records of these meteorological parameters as well as lysimeter soil moisture and temperature conditions. This report documents the first year of the long-term field study and includes discussions of lysimeter installation, calibration of soil moisture probes, installation of the site meteorological station, and the results of the first-quarter sampling for radionuclides in lysimeter leachate. In addition, the data collection and processing system developed for this study is documented, and the results of the first three months of data collection are summarized in Appendix D

  15. Formation of metastable phases and nanocomposite structures in rapidly solidified Al-Fe alloys

    International Nuclear Information System (INIS)

    Nayak, S.S.; Chang, H.J.; Kim, D.H.; Pabi, S.K.; Murty, B.S.

    2011-01-01

    Highlights: → Structures of nanocomposites in rapidly solidified Al-Fe alloys were investigated. → Nanoquasicrystalline, amorphous and intermetallics phases coexist with α-Al. → Nanoquasicrystalline phase was observed for the first time in the dilute Al alloys. → Thermodynamic driving force plays dominant role in precipitation of Fe-rich phases. → High hardness (3.57 GPa) was observed for nanocomposite of Al-10Fe alloy. - Abstract: In the present work the structure and morphology of the phases of nanocomposites formed in rapidly solidified Al-Fe alloys were investigated in details using analytical transmission electron microscopy and X-ray diffraction. Nanoquasicrystalline phases, amorphous phase and intermetallics like Al 5 Fe 2 , Al 13 F 4 coexisted with α-Al in nanocomposites of the melt spun alloys. It was seen that the Fe supersaturation in α-Al diminished with the increase in Fe content and wheel speed indicating the dominant role of the thermodynamic driving force in the precipitation of Fe-rich phases. Nanoquasicrystalline phases were observed for the first time in the dilute Al alloys like Al-2.5Fe and Al-5Fe as confirmed by high resolution TEM. High hardness (3.57 GPa) was measured in nanocomposite of Al-10Fe alloy, which was attributed to synergistic effect of solid solution strengthening due to high solute content (9.17 at.% Fe), dispersion strengthening by high volume fraction of nanoquasicrystalline phase; and Hall-Petch strengthening from finer cell size (20-30 nm) of α-Al matrix.

  16. Efficiency Gain For Bi-Facial Multi-Crystalline Solar Cell With Uncapped Al2O3 And Local Firing-Through Al-BSF

    Energy Technology Data Exchange (ETDEWEB)

    Cesar, I.; Manshanden, P.; Janssen, G.; Weeber, A.W. [ECN Solar Energy, P.O. Box 1, 1755 ZG Petten (Netherlands); Granneman, E.; Siarheyeva, O. [Levitech BV, Versterkerstraat 10, 1322 AP Almere (Netherlands)

    2013-06-15

    The p-type bi-facial cell concept, p-PASHA (Passivated on all sides H- pattern), is developed at ECN and employs an uncapped AlOx passivation layer on the rear through which a screen printed H-pattern of aluminium contacts is fired. Here we report a net gain in cell efficiency of 0.2% absolute for the p-PASHA cell vs. industrial reference with the addition of a clean and an ALD step. Even higher gains up to 0.5% abs. are expected after optimization of the cell design and process. Apart from the efficiency gain, the bi-facial cell concept allows for 50-80% reduction in Al paste consumption, the use of thinner wafers, and consists of less processing steps compared to prevalent PERC concepts. The Al2O3 dielectric layer is deposited in the Levitrack, an industrial-type system for high-throughput Atomic Layer Deposition (ALD) developed by Levitech. The efficiency gain is obtained on multi-crystalline wafers, at a rear metal fraction of 40%. Localized IQE mapping, cross-sectional SEM investigation, resistance measurements and 2D simulation relate the efficiency improvement compared to our conventional process to better eutectic and BSF formation at the Al contact edges.

  17. Structure and mechanical properties of Al-3Fe rapidly solidified alloy

    International Nuclear Information System (INIS)

    Karakoese, Ercan; Keskin, Mustafa

    2011-01-01

    The Al based Al-3 wt%Fe alloy was prepared by conventionally casting (ingot) and further processed the melt-spinning technique and characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM) together with energy dispersive spectroscopy (EDS), differential scanning calorimetry (DSC) and the Vickers microhardness tester. The rapidly solidified (RS) binary alloys were composed of supersaturated α-Al solid solution and finely dispersed intermetallic phases. Experimental results showed that the mechanical properties of RS alloys were enhanced, which can be attributed to significant changes in the microstructure. The dependence of microhardness H V on the solidification rate (V) was analysed. These results showed that with the increasing values of V, the values of H V increased.

  18. Microtexture formation of Ni99B1 alloys solidified on an ESL and an EML-a study based on the EBSP technique

    International Nuclear Information System (INIS)

    Li Mingjun; Ishikawa, Takehiko; Nagashio, Kosuke; Kuribayashi, Kazuhiko; Yoda, Shinichi

    2007-01-01

    We employed an electrostatic levitator (ESL) and an electromagnetic levitator (EML) to solidify Ni 99 B 1 (at.%) alloys at various undercoolings. The microstructures and microtextures were revealed by using the electron backscatter diffraction pattern (EBSP) technique in a scanning electron microscope. It is found that that no significant refinement can be identified at the low and medium undercooling regimes for the primary trunk in the sample solidified on the ESL, while the fragmentation of the secondary and even tertiary branches may take place to generate equiaxed grains. Further investigation by the EBSP reveals that neighboring grains have small misorientation angles, which may be ascribed to the absence of mechanical stirring from electromagnetic eddy current. A sharp contrast is that the samples solidified on the EML at low and medium undercoolings have refined equiaxed microstructures. The EBSP mapping reveals that the equiaxed grains yielded on the EML have a random distribution in crystallographic orientations among neighboring grains, indicating that electromagnetic stirring (EMS) induced by the electromagnetic field in the EML plays a vital role in promoting fragmentation and thus generating refined grains and random distribution in orientation. Regarding to the refined microstructure at high undercoolings, no significant difference arises in the samples processed between the EML and ESL

  19. Simulating the Effect of Space Vehicle Environments on Directional Solidification of a Binary Alloy

    Science.gov (United States)

    Westra, D. G.; Heinrich, J. C.; Poirier, D. R.

    2003-01-01

    Space microgravity missions are designed to provide a microgravity environment for scientific experiments, but these missions cannot provide a perfect environment, due to vibrations caused by crew activity, on-board experiments, support systems (pumps, fans, etc.), periodic orbital maneuvers, and water dumps. Therefore, it is necessary to predict the impact of these vibrations on space experiments, prior to performing them. Simulations were conducted to study the effect of the vibrations on the directional solidification of a dendritic alloy. Finite element ca!cu!attie?ls were dme with a simd2titcr based on a continuum model of dendritic solidification, using the Fractional Step Method (FSM). The FSM splits the solution of the momentum equation into two steps: the viscous intermediate step, which does not enforce continuity; and the inviscid projection step, which calculates the pressure and enforces continuity. The FSM provides significant computational benefits for predicting flows in a directionally solidified alloy, compared to other methods presently employed, because of the efficiency gains in the uncoupled solution of velocity and pressure. finite differences, arises when the interdendritic liquid reaches the eutectic temperature and concentration. When a node reaches eutectic temperature, it is assumed that the solidification of the eutectic liquid continues at constant temperature until all the eutectic is solidified. With this approach, solidification is not achieved continuously across an element; rather, the element is not considered solidified until the eutectic isotherm overtakes the top nodes. For microgravity simulations, where the convection is driven by shrinkage, it introduces large variations in the fluid velocity. When the eutectic isotherm reaches a node, all the eutectic must be solidified in a short period, causing an abrupt increase in velocity. To overcome this difficulty, we employed a scheme to numerically predict a more accurate value

  20. Experimental study on the properties of drum-packed, cement solidified waste package of pre and after sea dumping test of sea depth 30m and 100m

    International Nuclear Information System (INIS)

    Maki, Yasuro; Abe, Hirotoshi; Hattori, Seiichi

    1976-01-01

    Japan Marine Science and Technology Center has been tackling with the development of the monitoring system to confirm the soundness of drum-packed, cement-solidified low level radioactive waste (the package) during falling and after reaching at sea bed when it is dumped into sea. The test was carried out at Sagami Bay of 30 m and 100 m sea depth using non-radioactive packages. The observation of the falling behaviour of packages in sea was carried out by taking photographs of the motion of packages with an underwater 16 mm movie camera and an underwater industrial TV (ITV), and the observation of the soundness and the area of packages scattered on sea bed was carried out with an underwater ITV and an underwater 70 mm snap camera which were set up on the frame. The proportion of cement-solidified waste was decided so that the uni-axial compressive strength of the cement-solidified waste satisfies the condition of ''The tentative guideline''. Prior to tests at sea, hydrostatic pressure test of packages are carried out on land. After that, core specimens were sampled to obtain the uniaxial compressive strength from packages and were tested. After sea dumping tests, 6 packages were recovered from sea bed, and the soundness were tested. As the results, the deformation and damage of drums and cement solidified waste packages did not occur at all. (Kako, I.)

  1. Efficiency improvement of multicrystalline silicon solar cells after surface and grain boundaries passivation using vanadium oxide

    Energy Technology Data Exchange (ETDEWEB)

    Derbali, L., E-mail: rayan.slat@yahoo.fr [Photovoltaiec Laboratory, Research and Technology Center of Energy, Technopole de Borj-Cedria, BP 95, Hammam-Lif 2050 (Tunisia); Ezzaouia, H. [Photovoltaiec Laboratory, Research and Technology Center of Energy, Technopole de Borj-Cedria, BP 95, Hammam-Lif 2050 (Tunisia)

    2012-08-01

    Highlights: Black-Right-Pointing-Pointer Evaporation of vanadium pentoxide onto the front surface leads to reduce the surface reflectivity considerably. Black-Right-Pointing-Pointer An efficient surface passivation can be obtained after thermal treatment of obtained films. Black-Right-Pointing-Pointer Efficiency of the obtained solar cells has been improved noticeably after thermal treatment of deposited thin films. - Abstract: The aim of this work is to investigate the effect of vanadium oxide deposition onto the front surface of multicrystalline silicon (mc-Si) substrat, without any additional cost in the fabrication process and leading to an efficient surface and grain boundaries (GBs) passivation that have not been reported before. The lowest reflectance of mc-Si coated with vanadium oxide film of 9% was achieved by annealing the deposited film at 600 Degree-Sign C. Vanadium pentoxide (V{sub 2}O{sub 5}) were thermally evaporated onto the surface of mc-Si substrates, followed by a short annealing duration at a temperature ranging between 600 Degree-Sign C and 800 Degree-Sign C, under O{sub 2} atmosphere. The chemical composition of the films was analyzed by means of Fourier transform infrared spectroscopy (FTIR). Surface and cross-section morphology were determined by atomic force microscope (AFM) and a scanning electron microscope (SEM), respectively. The deposited vanadium oxide thin films make the possibility of combining in one processing step an antireflection coating deposition along with efficient surface state passivation, as compared to a reference wafer. Silicon solar cells based on untreated and treated mc-Si wafers were achieved. We showed that mc-silicon solar cells, subjected to the above treatment, have better short circuit currents and open-circuit voltages than those made from untreated wafers. Thus, the efficiency of obtained solar cells has been improved.

  2. Efficiency improvement of multicrystalline silicon solar cells after surface and grain boundaries passivation using vanadium oxide

    International Nuclear Information System (INIS)

    Derbali, L.; Ezzaouia, H.

    2012-01-01

    Highlights: ► Evaporation of vanadium pentoxide onto the front surface leads to reduce the surface reflectivity considerably. ► An efficient surface passivation can be obtained after thermal treatment of obtained films. ► Efficiency of the obtained solar cells has been improved noticeably after thermal treatment of deposited thin films. - Abstract: The aim of this work is to investigate the effect of vanadium oxide deposition onto the front surface of multicrystalline silicon (mc-Si) substrat, without any additional cost in the fabrication process and leading to an efficient surface and grain boundaries (GBs) passivation that have not been reported before. The lowest reflectance of mc-Si coated with vanadium oxide film of 9% was achieved by annealing the deposited film at 600 °C. Vanadium pentoxide (V 2 O 5 ) were thermally evaporated onto the surface of mc-Si substrates, followed by a short annealing duration at a temperature ranging between 600 °C and 800 °C, under O 2 atmosphere. The chemical composition of the films was analyzed by means of Fourier transform infrared spectroscopy (FTIR). Surface and cross-section morphology were determined by atomic force microscope (AFM) and a scanning electron microscope (SEM), respectively. The deposited vanadium oxide thin films make the possibility of combining in one processing step an antireflection coating deposition along with efficient surface state passivation, as compared to a reference wafer. Silicon solar cells based on untreated and treated mc-Si wafers were achieved. We showed that mc-silicon solar cells, subjected to the above treatment, have better short circuit currents and open-circuit voltages than those made from untreated wafers. Thus, the efficiency of obtained solar cells has been improved.

  3. Site suitability criteria for solidified high level waste repositories

    International Nuclear Information System (INIS)

    Heckman, R.A.; Holdsworth, T.; Isherwood, D.; Towse, D.F.; Dayem, N.L.

    1979-01-01

    The NRC is developing a framework of regulations, criteria, and standards. Lawrence Livermore Laboratory provides broad technical support to the NRC for developing this regulatory framework, part of which involves site suitability criteria for solidified high-level wastes (SHLW). Both the regulatory framework and the technical base on which it rests have evolved in time. This document is the second report of the technical support project. It was issued as a draft working paper for a programmatic review held at LLL from August 16 to 18, 1977. It was printed and distributed solely as a briefing document on preliminary methodology and initial findings for the purpose of critical review by those in attendance. These briefing documents are being reprinted now in their original formats as UCID-series reports for the sake of the historical record. Analysis results have evolved as both the models and data base have changed. As a result, the methodology, models, and data base in this document are severely outmoded

  4. Numerical simulation of boundary heat flow effects on directional solidification microstructure of a binary alloy

    Directory of Open Access Journals (Sweden)

    Xue Xiang

    2010-08-01

    Full Text Available The boundary heat flow has important significance for the microstructures of directional solidified binary alloy. Interface evolution of the directional solidified microstructure with different boundary heat flow was discussed. In this study, only one interface was allowed to have heat flow, and Neumann boundary conditions were imposed at the other three interfaces. From the calculated results, it was found that different boundary heat flows will result in different microstructures. When the boundary heat flow equals to 20 W·cm-2, the growth of longitudinal side branches is accelerated and the growth of transverse side branches is restrained, and meanwhile, there is dendritic remelting in the calculation domain. When the boundary heat flow equals to 40 W·cm-2, the growths of the transverse and longitudinal side branches compete with each other, and when the boundary heat flow equals to 100-200 W·cm-2, the growth of transverse side branches dominates absolutely. The temperature field of dendritic growth was analyzed and the relation between boundary heat flow and temperature field was also investigated.

  5. Retrievable surface storage: interim storage of solidified high-level waste

    International Nuclear Information System (INIS)

    LaRiviere, J.R.; Nelson, D.C.

    1976-01-01

    Studies have been conducted on retrievable-surface-storage concepts for the interim storage of solidified high-level wastes. These studies have been reviewed by the Panel on Engineered Storage, convened by the Committee on Radioactive Waste Management of the National Research Council-National Academy of Sciences. The Panel has concluded that ''retrievable surface storage is an acceptable interim stage in a comprehensive system for managing high-level radioactive wastes.'' The scaled storage cask concept, which was recommended by the Panel on Engineered Storage, consists of placing a canister of waste inside a carbon-steel cask, which in turn is placed inside a thick concrete cylinder. The waste is cooled by natural convection air flow through an annulus between the cask and the inner wall of the concrete cylinder. The complete assembly is placed above ground in an outdoor storage area

  6. Fabrication and tensile properties of rapidly solidified Cu-10wt. %Ni alloy. [Cu-10Ni

    Energy Technology Data Exchange (ETDEWEB)

    Baril, D; Angers, R; Baril, J [Dept. of Mining and Metallurgy, Laval Univ., Ste-Foy, Quebec (Canada)

    1992-10-15

    Cu-10wt.%Ni ribbons were produced by melt spinning and cut into small particles with a blade cutter mill. The powders were then hot consolidated to full density by hot pressing followed by hot extrusion. Tensile properties of the resulting pieces were measured. Cu-10wt.%Ni cast ingots were also hot extruded and mechanically tested to compare with the rapidly solidified alloy and to evaluate the possible benefits brought by the rapid solidification process.

  7. A Laboratory Screening Study On The Use Of Solidifiers As A Response Tool To Remove Crude Oil Slicks On Seawater

    Science.gov (United States)

    The effectiveness of five solidifiers to remove Prudhoe Bay crude oil from artificial seawater in the laboratory was determined by ultraviolet-visible spectroscopy (UV-VIS) and gas chromatography/mass spectrometry (GC/MS). The performance of the solidifers was determined by US-V...

  8. Effect of growth anisotropy on the morphology and property of directionally solidified RE123

    International Nuclear Information System (INIS)

    Nakamura, Yuichi; Shibusawa, Akira; Ooishi, Yoshihiro; Misu, Tomohiko; Inada, Ryoji; Oota, Akio

    2005-01-01

    The REBa 2 Cu 3 O y (RE123: RE = Y, Sm, Gd etc.) superconducting current lead is a favorable application due to the high J c properties and low thermal conductivity. Since the RE123 crystal shows the anisotropy in the J c properties as well as the mechanical properties, the ab-plane of the crystal parallel to the growth direction is preferable. The preferential growth direction during directional solidification is determined by the growth anisotropy in the early stage of the growth. In order to get the fundamental information to control the growth orientation, we investigated the growth rates of the Gd123 and Sm123 crystals against the undercooling and the continuous growth condition of Sm123 in directional solidification process. The growth rates of Sm123 and Gd123 were found to be about 5-10 times larger than that of Y123 at the same undercooling. The Sm123 showed the continuous growth structure up to 15 mm/h for fiber samples and up to 10 mm/h for 2 mm circle rods by the zone melting process. These pulling rates for continuous growth are larger than those of Y123 although the difference in growth rates between Sm123 and Y123 is much larger than this difference

  9. Comparative analysis of mechanical characteristics of solidified concentrates from BWR system using Yugoslav and Italian cements

    International Nuclear Information System (INIS)

    Plecas, I.; Peric, A.; Drljaca, J.; Kostadinovic, A.

    1987-01-01

    In this paper, properties of Italian and Yugoslav cement mixture with BWR evaporation concentrates were compared, research was held upon fifteen samples, according to the adequate formulations. Samples were made in standard cube form, side 10 cm. Functional relationship between decreasing the compressive strength and amount of incorporated BWR concentrate cement mixture was developed. The results of research showed nearly the same mechanical properties of solidified BWR concentrate with Italian and Yugoslav cements. (author)

  10. Directional solidification and characterization of the Al Nb2 - Al3 Nb eutectic system

    International Nuclear Information System (INIS)

    Trevisan, Eduardo A.O.; Andreotti, Fabio; Caram, Rubens

    1996-01-01

    The manufacturing of components to operate at high temperatures requires the use of metallic materials which can keep satisfactory mechanical and chemical properties, even at temperatures beyond 1000 deg C. An interesting alternative is the use of directionally solidified eutectic alloys. The eutectic alloy solidification makes possible the production of 'in situ' composite. A potentially useful system for manufacturing structural materials is the Al-Nb eutectic system. The aim of this work is to present the directional solidification of the Al-Nb eutectic alloy. (author)

  11. Experiment of solidifying photo sensitive polymer by using UV LED

    Science.gov (United States)

    Kang, Byoung Hun; Shin, Sung Yeol

    2008-11-01

    The development of Nano/Micro manufacturing technologies is growing rapidly and in the same manner, the investments in these areas are increasing. The applications of Nano/Micro technologies are spreading out to semiconductor production technology, biotechnology, environmental engineering, chemical engineering and aerospace. Especially, SLA is one of the most popular applications which is to manufacture 3D shaped microstructure by using UV laser and photo sensitive polymer. To make a high accuracy and precision shape of microstructures that are required from the diverse industrial fields, the information of interaction relationship between the photo resin and the light source is necessary for further research. Experiment of solidifying photo sensitive polymer by using UV LED is the topic of this paper and the purpose of this study is to find out what relationships do the reaction of the resin have in various wavelength, power of the light and time.

  12. Microtexture formation of Ni{sub 99}B{sub 1} alloys solidified on an ESL and an EML-a study based on the EBSP technique

    Energy Technology Data Exchange (ETDEWEB)

    Li Mingjun [Japan Aerospace Exploration Agency, Institute of Space and Astronautical Science, Tsukuba Space Center, ISS Science Project Office, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan)], E-Mail: li.mingjun@aist.go.jp; Ishikawa, Takehiko [Japan Aerospace Exploration Agency, Institute of Space and Astronautical Science, Tsukuba Space Center, ISS Science Project Office, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan); Nagashio, Kosuke [Japan Aerospace Exploration Agency, Institute of Space and Astronautical Science, Sagamihara Campus, 3-1-1 Yoshinodai, Sagamihara, Kanagawa 229-8510 (Japan); Kuribayashi, Kazuhiko [Japan Aerospace Exploration Agency, Institute of Space and Astronautical Science, Sagamihara Campus, 3-1-1 Yoshinodai, Sagamihara, Kanagawa 229-8510 (Japan); Yoda, Shinichi [Japan Aerospace Exploration Agency, Institute of Space and Astronautical Science, Tsukuba Space Center, ISS Science Project Office, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan)

    2007-03-25

    We employed an electrostatic levitator (ESL) and an electromagnetic levitator (EML) to solidify Ni{sub 99}B{sub 1} (at.%) alloys at various undercoolings. The microstructures and microtextures were revealed by using the electron backscatter diffraction pattern (EBSP) technique in a scanning electron microscope. It is found that that no significant refinement can be identified at the low and medium undercooling regimes for the primary trunk in the sample solidified on the ESL, while the fragmentation of the secondary and even tertiary branches may take place to generate equiaxed grains. Further investigation by the EBSP reveals that neighboring grains have small misorientation angles, which may be ascribed to the absence of mechanical stirring from electromagnetic eddy current. A sharp contrast is that the samples solidified on the EML at low and medium undercoolings have refined equiaxed microstructures. The EBSP mapping reveals that the equiaxed grains yielded on the EML have a random distribution in crystallographic orientations among neighboring grains, indicating that electromagnetic stirring (EMS) induced by the electromagnetic field in the EML plays a vital role in promoting fragmentation and thus generating refined grains and random distribution in orientation. Regarding to the refined microstructure at high undercoolings, no significant difference arises in the samples processed between the EML and ESL.

  13. A computational/directional solidification method to establish saddle points on the Mg-Al-Ca liquidus

    International Nuclear Information System (INIS)

    Cao Hongbo; Zhang Chuan; Zhu Jun; Cao Guoping; Kou Sindo; Schmid-Fetzer, Rainer; Chang, Y. Austin

    2008-01-01

    We established two saddle point maxima, L + α(Mg) + C14 and L + α(Mg) + C36, on the monovariant liquidus, calculated from a previously presented thermodynamic description, by characterizing the microstructures of several directionally solidified alloys in the near-solidification front zone, the mushy zone, and the steady-state zone using optical microscopy, scanning electron microscopy and transmission electron microscopy

  14. Application of a Pore Fraction Hot Tearing Model to Directionally Solidified and Direct Chill Cast Aluminum Alloys

    Science.gov (United States)

    Dou, Ruifeng; Phillion, A. B.

    2016-08-01

    Hot tearing susceptibility is commonly assessed using a pressure drop equation in the mushy zone that includes the effects of both tensile deformation perpendicular to the thermal gradient as well as shrinkage feeding. In this study, a Pore Fraction hot tearing model, recently developed by Monroe and Beckermann (JOM 66:1439-1445, 2014), is extended to additionally include the effect of strain rate parallel to the thermal gradient. The deformation and shrinkage pore fractions are obtained on the basis of the dimensionless Niyama criterion and a scaling variable method. First, the model is applied to the binary Al-Cu system under conditions of directional solidification. It is shown that for the same Niyama criterion, a decrease in the cooling rate increases both the deformation and shrinkage pore fractions because of an increase in the time spent in the brittle temperature region. Second, the model is applied to the industrial aluminum alloy AA5182 as part of a finite element simulation of the Direct Chill (DC) casting process. It is shown that an increase in the casting speed during DC casting increases the deformation and shrinkage pore fractions, causing the maximum point of pore fraction to move towards the base of the casting. These results demonstrate that including the strain rate parallel to the thermal gradient significantly improves the predictive quality of hot tearing criteria based on the pressure drop equation.

  15. Experimental study on the leaching of radioactive materials from radioactive wastes solidified in cement into sea water. Part 2

    International Nuclear Information System (INIS)

    Hatta, H.; Ono, H.; Nagakura, T.; Machida, T.; Seki, T.; Maki, Y.

    Results are presented from the study on leachability of 60 Co and 137 Cs from BWR concentrated wastes that had been solidified in cement. The leachability of 60 Co is very small compared to that of 137 Cs and varies greatly with the type of leaching medium. The effect of duration of immersion on leachability is comparatively large

  16. Influence of carbonation on the acid neutralization capacity of cements and cement-solidified/stabilized electroplating sludge.

    Science.gov (United States)

    Chen, Quanyuan; Zhang, Lina; Ke, Yujuan; Hills, Colin; Kang, Yanming

    2009-02-01

    Portland cement (PC) and blended cements containing pulverized fuel ash (PFA) or granulated blast-furnace slag (GGBS) were used to solidify/stabilize an electroplating sludge in this work. The acid neutralization capacity (ANC) of the hydrated pastes increased in the order of PC > PC/GGBS > PC/PFA. The GGBS or PFA replacement (80 wt%) reduced the ANC of the hydrated pastes by 30-50%. The ANC of the blended cement-solidified electroplating sludge (cement/sludge 1:2) was 20-30% higher than that of the hydrated blended cement pastes. Upon carbonation, there was little difference in the ANC of the three cement pastes, but the presence of electroplating sludge (cement/sludge 1:2) increased the ANC by 20%. Blended cements were more effective binders for immobilization of Ni, Cr and Cu, compared with PC, whereas Zn was encapsulated more effectively in the latter. Accelerated carbonation improved the immobilization of Cr, Cu and Zn, but not Ni. The geochemical code PHREEQC, with the edited database from EQ3/6 and HATCHES, was used to calculate the saturation index and solubility of likely heavy metal precipitates in cement-based solidification/stabilization systems. The release of heavy metals could be related to the disruption of cement matrices and the remarkable variation of solubility of heavy metal precipitates at different pH values.

  17. Leach studies on cement-solidified ion exchange resins from decontamination processes at operating nuclear power stations

    International Nuclear Information System (INIS)

    McIsaac, C.V.; Akers, D.W.; McConnell, J.W.; Morcos, N.

    1992-01-01

    The effects of varying pH and leachant compositions on the physical stability and leachability of radionuclides and chelating agents were determined for cement-solidified decontamination ion-exchange resin wastes collected from two operating commercial light water reactors. Small scale waste-form specimens were collected during waste solidifications performed at the Brunswick Steam Electric Plant Unit 1 and at the James A. FitzPatrick Nuclear Power Station. The collected specimens were leach tested, and their compressive strength was measured in accordance with the Nuclear Regulatory Commission's ''Technical Position on Waste Form'' (Revision 1), from the Low-Level Waste Management Branch. Leachates from these studies were analyzed for radionuclides, selected transition metals, and chelating agents to assess the leachability of these waste form constituents. Leachants used for the study were deionized water, simulated seawater, and groundwater compositions similar to those found at Barnwell, South Carolina and Hanford, Washington. Results of this study indicate that initial leachant pH does not affect leachate pH or releases from cement-solidified decontamination ion-exchange resin waste forms. However, differences in leachant composition and the presence of chelating agents may affect the releases of radionuclides and chelating agents. In addition, results from this study indicate that the cumulative releases of radionuclides and chelating agents observed for forms that disintegrated were similar to those for forms that maintained their general physical integrity

  18. The buoyancy convection during directional solidification of AlZn eutectic

    International Nuclear Information System (INIS)

    Prazak, M.; Procio, M.; Holecek, S.

    1993-01-01

    A study has been made of the effect of buoyancy convection during the directional solidification of AlZn eutectic alloy. Experiments have been conducted using a Bridgman-Stockbarger arrangement with the furnace moving along the specimen. The apparatus rotated around the horizontal axis, which made it possible to carry out measurements at different angles β contained by the gravity and temperature gradient vectors in the specimen. The anisotropy of both the linear thermal expansion coefficient a and the hardness HK measured by the Knoop method has been studied. The dilatation measurements confirmed the expected anisotropy of the linear thermal expansion of directionally solidified specimens. The values of HK correspond with the lamellar spacing measured in the metallographic study. (orig.)

  19. Influence of micro-additions of bismuth on structures, mechanical and electrical transport properties of rapidly solidified Sn-3.5% Ag Alloy from melt

    International Nuclear Information System (INIS)

    El Bahay, M.M.; Mady, H.A.

    2005-01-01

    The present study was undertaken to investigate the influence of the Bi addition in the Sn-3.5 Ag rapidly solidified binary system for use as a Pb-free solder. The resulting properties of the binary system were extended to the Sn based ternary systems Sn 9 6.5-X Ag 3 .5 Bi x (0≤ X ≤ 2.5) solder. The structure and electrical resistivity of rapidly solidified (melt spun) alloys have been investigated. With the addition of up to 2.5 mass % Bi, the melting temperature decreases from 221.1 to 214.8 degree C. Wetting contact angle of the six alloys on Cu Zn 3 0 substrate are carried out at 573 K. Microhardness evaluations were also performed on the Sn-Ag-Bi alloys. The measured values and other researcher's results were compared with the calculated data

  20. The measurement of 129I for the cement and the paraffin solidified low and intermediate level wastes (LILWs), spent resin or evaporated bottom from the pressurized water reactor (PWR) nuclear power plants.

    Science.gov (United States)

    Park, S D; Kim, J S; Han, S H; Ha, Y K; Song, K S; Jee, K Y

    2009-09-01

    In this paper a relatively simple and low cost analysis procedure to apply to a routine analysis of (129)I in low and intermediate level radioactive wastes (LILWs), cement and paraffin solidified evaporated bottom and spent resin, which are produced from nuclear power plants (NPPs), pressurized water reactors (PWR), is presented. The (129)I is separated from other nuclides in LILWs using an anion exchange adsorption and solvent extraction by controlling the oxidation and reduction state and is then precipitated as silver iodide for counting the beta activity with a low background gas proportional counter (GPC). The counting efficiency of GPC was varied from 4% to 8% and it was reversely proportional to the weight of AgI by a self absorption of the beta activity. Compared to a higher pH, the chemical recovery of iodide as AgI was lowered at pH 4. It was found that the chemical recovery of iodide for the cement powder showed a lower trend by increasing the cement powder weight, but it was not affected for the paraffin sample. In this experiment, the overall chemical recovery yield of the cement and paraffin solidified LILW samples and the average weight of them were 67+/-3% and 5.43+/-0.53 g, 70+/-7% and 10.40+/-1.60 g, respectively. And the minimum detectable activity (MDA) of (129)I for the cement and paraffin solidified LILW samples was calculated as 0.070 and 0.036 Bq/g, respectively. Among the analyzed cement solidified LILW samples, (129)I activity concentration of four samples was slightly higher than the MDA and their ranges were 0.076-0.114 Bq/g. Also of the analyzed paraffin solidified LILW samples, five samples contained a little higher (129)I activity concentration than the MDA and their ranges were 0.036-0.107 Bq/g.

  1. The measurement of 129I for the cement and the paraffin solidified low and intermediate level wastes (LILWs), spent resin or evaporated bottom from the pressurized water reactor (PWR) nuclear power plants

    International Nuclear Information System (INIS)

    Park, S.D.; Kim, J.S.; Han, S.H.; Ha, Y.K.; Song, K.S.; Jee, K.Y.

    2009-01-01

    In this paper a relatively simple and low cost analysis procedure to apply to a routine analysis of 129 I in low and intermediate level radioactive wastes (LILWs), cement and paraffin solidified evaporated bottom and spent resin, which are produced from nuclear power plants (NPPs), pressurized water reactors (PWR), is presented. The 129 I is separated from other nuclides in LILWs using an anion exchange adsorption and solvent extraction by controlling the oxidation and reduction state and is then precipitated as silver iodide for counting the beta activity with a low background gas proportional counter (GPC). The counting efficiency of GPC was varied from 4% to 8% and it was reversely proportional to the weight of AgI by a self absorption of the beta activity. Compared to a higher pH, the chemical recovery of iodide as AgI was lowered at pH 4. It was found that the chemical recovery of iodide for the cement powder showed a lower trend by increasing the cement powder weight, but it was not affected for the paraffin sample. In this experiment, the overall chemical recovery yield of the cement and paraffin solidified LILW samples and the average weight of them were 67±3% and 5.43±0.53 g, 70±7% and 10.40±1.60 g, respectively. And the minimum detectable activity (MDA) of 129 I for the cement and paraffin solidified LILW samples was calculated as 0.070 and 0.036 Bq/g, respectively. Among the analyzed cement solidified LILW samples, 129 I activity concentration of four samples was slightly higher than the MDA and their ranges were 0.076-0.114 Bq/g. Also of the analyzed paraffin solidified LILW samples, five samples contained a little higher 129 I activity concentration than the MDA and their ranges were 0.036-0.107 Bq/g.

  2. A new technology for concentrating and solidifying liquid LLRW

    Energy Technology Data Exchange (ETDEWEB)

    Newell, N. [TMC, Inc., Portland, OR (United States); Osborn, M.W.; Carey, C.C. [Oregon Health Sciences Univ., Portland, OR (United States)] [and others

    1995-12-31

    One of the unsolved problem areas of low level radioactive waste management is the radiolabeled material generated by life sciences research and clinical diagnostics. In hundreds of academic, biotechnology, and pharmaceutical institutions, there exists large amounts of both aqueous and organic solutions containing radioactively labeled nucleic acids, proteins, peptides, and their monomeric components. We have invented a generic slurry capable of binding all these compounds, thus making it possible to concentrate and solidify the radioactive molecules into a very small and lightweight material. The slurry can be contained in both large and small disposal plastic devices designed for the size of any particular operation. The savings in disposal costs and convenience of this procedure is a very attractive alternative to the present methods of long and short term storage. Additionally, the slurry can remove radiolabeled biological compounds from organic solvents, thus solving the major problem of {open_quotes}mixed{close_quotes} waste. We are now proceeding with the field application stage for the testing of these devices and anticipate widespread use of the process. We also are exploring the use of the slurry on other types of liquid low level radioactive waste.

  3. A coupled analysis of fluid flow, heat transfer and deformation behavior of solidifying shell in continuously cast beam blank

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jung Eui; Yeo, Tae Jung; Oh, Kyu Hwan; Yoon, Jong Kyu [School of Materials Science and Engineering, Seoul Nat` l Univ., Seoul (Korea, Republic of); Han, Heung Nam [Oxford Center for Advanced Materials and Composites, Department of Materials, Univ. of Oxford (United Kingdom)

    1998-12-31

    A mathematical model for a coupled analysis of fluid flow, heat transfer and deformation behavior in the continuously cast beam blank has been developed. The fluid flow, heat transfer and solidification in the mold region were analyzed with 3-dimensional finite difference method (FDM) based on control volume method. A body fitted coordinate system was introduced for the complex geometry of the beam blank. The effects of turbulence and natural convection of molten steel were taken into account in determining the fluid flow in the strand. The thermo-elasto-plastic deformation behavior in the cast strand and the formation of air gap between the solidifying shell and the mold were analyzed by the finite element method (FEM) using the 2-dimensional slice temperature profile calculated by the FDM. The heat flow between the strand and the mold was evaluated by the coupled analysis between the fluid flow-heat transfer analysis and the thermo-elasto-plastic stress analysis. In order to determine the solid fraction in the mushy zone, the microsegregation of solute element was assessed. The effects of fluid flow on the heat transfer, the solidification of steel and the distribution of shell thickness during the casting of the beam blank were simulated. The deformation behavior of the solidifying shell and the possibility of cracking of the strand were also investigated. The recirculating flows were developed in the regions of the web and the flange tip. The impinging of the inlet flow from the nozzle retarded the growing of solidifying shell in the regions of the fillet and the flange. The air gap between the strand and the mold was formed near the region of the corner of the flange tip. At the initial stage of casting, the probability of the surface cracking was high in the regions of the fillet and the flange tip. After the middle stage of casting, the internal cracking was predicted in the regions of the flange tip, and between the fillet and the flange tip. (author) 38

  4. A coupled analysis of fluid flow, heat transfer and deformation behavior of solidifying shell in continuously cast beam blank

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jung Eui; Yeo, Tae Jung; Oh, Kyu Hwan; Yoon, Jong Kyu [School of Materials Science and Engineering, Seoul Nat`l Univ., Seoul (Korea, Republic of); Han, Heung Nam [Oxford Center for Advanced Materials and Composites, Department of Materials, Univ. of Oxford (United Kingdom)

    1997-12-31

    A mathematical model for a coupled analysis of fluid flow, heat transfer and deformation behavior in the continuously cast beam blank has been developed. The fluid flow, heat transfer and solidification in the mold region were analyzed with 3-dimensional finite difference method (FDM) based on control volume method. A body fitted coordinate system was introduced for the complex geometry of the beam blank. The effects of turbulence and natural convection of molten steel were taken into account in determining the fluid flow in the strand. The thermo-elasto-plastic deformation behavior in the cast strand and the formation of air gap between the solidifying shell and the mold were analyzed by the finite element method (FEM) using the 2-dimensional slice temperature profile calculated by the FDM. The heat flow between the strand and the mold was evaluated by the coupled analysis between the fluid flow-heat transfer analysis and the thermo-elasto-plastic stress analysis. In order to determine the solid fraction in the mushy zone, the microsegregation of solute element was assessed. The effects of fluid flow on the heat transfer, the solidification of steel and the distribution of shell thickness during the casting of the beam blank were simulated. The deformation behavior of the solidifying shell and the possibility of cracking of the strand were also investigated. The recirculating flows were developed in the regions of the web and the flange tip. The impinging of the inlet flow from the nozzle retarded the growing of solidifying shell in the regions of the fillet and the flange. The air gap between the strand and the mold was formed near the region of the corner of the flange tip. At the initial stage of casting, the probability of the surface cracking was high in the regions of the fillet and the flange tip. After the middle stage of casting, the internal cracking was predicted in the regions of the flange tip, and between the fillet and the flange tip. (author) 38

  5. Microstructure formation and in situ phase identification from undercooled Co-61.8 at.% Si melts solidified on an electromagnetic levitator and an electrostatic levitator

    Energy Technology Data Exchange (ETDEWEB)

    Li Mingjun [National Institute of Advanced Industrial Science and Technology (AIST), Materials Research Institute for Sustainable Development, 2266-98 Shimo-Shidami, Moriyama, Nagoya, Aichi 463-8560 (Japan); Japan Aerospace Exploration Agency (JAXA), Institute of Space and Astronautical Science (ISAS), Tsukuba Space Centre, ISS Science Project Office, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan)], E-mail: li.mingjun@aist.go.jp; Nagashio, Kosuke [Japan Aerospace Exploration Agency (JAXA), Institute of Space and Astronautical Science (ISAS), Sagamihara Campus, 3-1-1 Yoshinodai, Sagamihara, Kanagawa 229-8510 (Japan); Ishikawa, Takehiko [Japan Aerospace Exploration Agency (JAXA), Institute of Space and Astronautical Science (ISAS), Tsukuba Space Centre, ISS Science Project Office, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan); Mizuno, Akitoshi; Adachi, Masayoshi; Watanabe, Masahito [Department of Physics, Gakushuin University, 1-5-1 Mejiro, Toshima, Tokyo 171-8588 (Japan); Yoda, Shinichi [Japan Aerospace Exploration Agency (JAXA), Institute of Space and Astronautical Science (ISAS), Tsukuba Space Centre, ISS Science Project Office, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan); Kuribayashi, Kazuhiko [Japan Aerospace Exploration Agency (JAXA), Institute of Space and Astronautical Science (ISAS), Sagamihara Campus, 3-1-1 Yoshinodai, Sagamihara, Kanagawa 229-8510 (Japan); Katayama, Yoshinori [Japan Atomic Energy Agency (JAEA), 1-1-1 Kouto, Mikazuki, Sayo, Hyogo 679-5148 (Japan)

    2008-06-15

    Co-61.8 at.% Si (CoSi-CoSi{sub 2}) eutectic alloys were solidified on an electromagnetic levitator (EML) and an electrostatic levitator (ESL) at different undercooling levels. The results indicated that there is only a single recalescence event at low undercooling with the CoSi intermetallic compound as primary phase, which is independent of processing facilities, on either an EML or an ESL. The microstructure, however, is strongly dependent on the processing facility. The interior melt flow behavior in the sphere solidified at the EML differs substantially from that at the ESL, thus yielding different microstructures. On high undercooling, double recalescence takes place regardless of levitation condition. In situ X-ray diffraction of alloys solidified on the EML demonstrates that the CoSi{sub 2} compound becomes the primary phase upon the first recalescence, and the CoSi intermetallic phase crystallizes during the second recalescence. In addition to phase identification, real-time diffraction patterns can also provide additional evidence of the fragmentation of the primary phase and the ripening feature in the subsequent cooling process in the semisolid state. The phase competition between the CoSi and CoSi{sub 2} compounds is discussed when considering the nucleation barrier. The low interfacial energy of the CoSi{sub 2} phase favors a preferential nucleation event over the CoSi phase, which also plays a critical role in non-reciprocity nucleation and thus yields a double recalescence profile at high undercooling.

  6. Leachability and heavy metal speciation of 17-year old stabilised/solidified contaminated site soils

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Fei, E-mail: fwtiffany@gmail.com [Department of Engineering, University of Cambridge, Trumpington Street, Cambridge CB2 1PZ (United Kingdom); Wang, Hailing, E-mail: wanghailing@njtech.edu.cn [College of Environment, Nanjing Tech University, Nanjing 210009 (China); Al-Tabbaa, Abir, E-mail: aa22@cam.ac.uk [Department of Engineering, University of Cambridge, Trumpington Street, Cambridge CB2 1PZ (United Kingdom)

    2014-08-15

    Highlights: • The effectiveness of the cement-based S/S at 17 years in West Drayton site is still satisfactory. • Major leaching of Cu, Zn, Ni, Cd and Pb in all mixes took place in the Fe/Mn oxides phase. • The hydration process has been fully completed and further carbonation took place at 17 years. • Microstructure analyses show that unreacted PFA exists. - Abstract: The long-term leachability, heavy metal speciation transformation and binding mechanisms in a field stabilised/solidified contaminated soil (made ground) from West Drayton site were recently investigated following in situ auger mixing treatment with a number of cement-based binders back in 1996. Two batch leaching tests (TCLP and BS EN 12457) and a modified five step sequential extraction procedure along with X-ray diffraction (XRD) and scanning electron microscopy (SEM) analyses were employed for the testing of the 17-year-old field soil. The results of batch leaching tests show that the treatment employed remained effective at 17 years of service time, with all BS EN 12457 test samples and most of TCLP test samples satisfied drinking water standards. Sequential extraction results illustrate that the leaching of Cu, Ni, Zn, Pb and Cd in all mixes mainly occurred at the Fe/Mn phase, ranging from 43% to 83%. Amongst the five metals tested, Ni was the most stable with around 40% remained in the residual phase for all the different cement-based binder stabilised/solidified samples. XRD and SEM analyses show that the hydration process has been fully completed and further carbonation took place. In summary, this study confirms that such cement-based stabilisation/solidification (S/S) treatment can achieve satisfactory durability and thus is a reliable technique for long-term remediation of heavy metal contaminated soil.

  7. Structural perfection of directionally solidified lamellar eutectics

    International Nuclear Information System (INIS)

    Attallah, T.; Gurzleski, J.E.

    1976-01-01

    The mechanisms for the formation of faults in lamellar eutectics are reviewed, and it is postulated that faults play several roles in eutectic freezing with their exact importance depending on the specific alloy system and the growth conditions. Faults are not the cause of lamellar spiralling although they are necessary for it to occur. Lamellar spiralling is found to occur only when the crystallographic orientations of the two eutectic phases lead to a growth component normal to the lamellar plane, and although some systems such as Pb-Sn normally spiral it is possible for them to achieve orientation relationships where no spiralling occurs

  8. Purification in the interaction between yttria mould and Nb-silicide-based alloy during directional solidification: A novel effect of yttrium

    International Nuclear Information System (INIS)

    Ma, Limin; Tang, Xiaoxia; Wang, Bin; Jia, Lina; Yuan, Sainan; Zhang, Hu

    2012-01-01

    Nb-silicide-based alloys were directionally solidified in yttria moulds. As a result of thermal dissociation of yttria, the alloys were slightly contaminated with oxygen, which caused a competitive oxidation between yttrium and hafnium. The addition of 0.15 at.% yttrium reduced the oxygen increment by 42%, because the buoyant inclusions concentrated around the top surface. The yttrium addition caused a significant purification of the interaction between the yttria mould and the Nb-silicide-based alloys during the directional solidification.

  9. On the thermal cyclic loading behaviour of a directional eutectic superalloy based on the Co-Cr-C system

    International Nuclear Information System (INIS)

    Hildebrandt, U.W.; Nicoll, A.R.

    1981-01-01

    Various modifications of the eutectic, directionally solidified superalloy 73 C were investigated with respect to creep fatigue effects. This was carried out using a thermal cycling apparatus where a mechanical uniaxial load could be applied. A high volume fraction of carbides had an impairing effect on fatigue life. An improvement, however, could be obtained using low concentrations of refractory elements which form monocarbides. (orig.) [de

  10. A comparative EBSP study of microstructure and microtexture formation from undercooled Ni99B1 melts solidified on an electrostatic levitator and an electromagnetic levitator

    International Nuclear Information System (INIS)

    Li Mingjun; Ishikawa, Takehiko; Nagashio, Kosuke; Kuribayashi, Kazuhiko; Yoda, Shinichi

    2006-01-01

    Ni 99 B 1 alloys were solidified by containerless processing at various melt undercoolings on an electrostatic levitator (ESL) and an electromagnetic levitator (EML). A scanning electron microscope in combination with an electron backscatter diffraction pattern mapping technique was employed to reveal microstructures and microtextures formed on these two facilities. The microstructure consists of well-developed primary dendrites with coarse secondary arms in the alloys solidified on the ESL at low and medium undercooling levels, whereas equiaxed grains are yielded in alloys solidified on the EML at almost the same undercoolings. Further analysis indicates that the melt flow induced by the electromagnetic field in the EML may play a significant role in promoting fragmentation of primary dendrites in the mushy zone and thus resulting in equiaxed grains. In contrast, the primary dendrites in the alloy processed on the ESL can fully develop in the absence of melt flow. The fluid flow in the sample on the EML can rotate, move, and displace surviving fragments, yielding a random distribution of grain orientation and thus leading to a random microtexture at low and medium undercoolings. At high undercoolings, refined equiaxed grains can be obtained on both the ESL and the EML and the influence of melt flow on refinement seems negligible due to the enhanced driving force in capillarity and solute effects. A great number of coherent annealing twins are formed, making the pole figures more complex and random

  11. 3D observation of the solidified structures by x-ray micro computerized tomography

    International Nuclear Information System (INIS)

    Yasuda, Hideyuki; Ohnaka, Itsuo; Tsuchiyama, Akira; Nakano, Tsukasa; Uesugi, Kentaro

    2003-01-01

    The high flux density of the monochromatized and well-collimated X-ray and the high-resolution detector provide a new 3D observation tool for microstructures of metallic alloys and ceramics. The X-ray micro computerized tomography in BL47XU of SPring-8 (SP-μCT) was applied to observe microstructures produced through the eutectic reaction for Sn-based alloys and an Al 2 O 3 -Y 2 O 3 oxide system. The constituent phases in the eutectic structures were three-dimensionally identified, in which the lamellar spacing ranged from several to 10 μm. Since the 3D structure of the unidirectionally solidified specimens contains history of the eutectic structure formation, the 3D structure obtained by SP-μCT gives useful information to consider the microstructure evolution. (author)

  12. Interplay between temperature gradients field and C - E transformation in solidifying rolls

    Directory of Open Access Journals (Sweden)

    W. Wołczyński

    2009-07-01

    Full Text Available At first step of simulation a temperature field for solidifying cast steel and cast iron roll has been performed. The calculation does not take into account the convection in the liquid since convection has no influence on the proposed model for the localization of the C-E (columnar to equiaxed grains transformation. However, it allows to study the dynamics of temperature field temporal behavior in the middle of a mould. It is postulated that for the C-E transition a full accumulation of the heat in the mould has been observed (plateau at the T(t curve. The temporal range of plateau existence corresponds to the incubation time for the full equiaxed grains formation. At the second step of simulation temporal behavior of the temperature gradient field has been studied. Three ranges within temperature gradients field have been distinguished for the operating point situated at the middle of mould: a/ for the formation of columnar grains zone, ( and high temperature gradient 0>>T&0//>>∂∂−∂∂∂∂−∂∂>EttEtrTrT. T - temperature, r - roll radius. It is evident that the heat transfer across the mould decides on the temporal appearance of incubation during which the solidification is significantly arrested and competition between columnar and equiaxed growth occurs. Moreover solidification with positive temperature gradient transforms into solidification with negative temperature gradient (locally after the incubation. A simulation has been performed for the cast steel and cast iron rolls solidifying as in industry condition. Since the incubation divides the roll into to parts (first with columnar structure, second with equiaxed structure some experiments dealing with solidification have been made in laboratory scale. Finally, observations of the macrosegregation or microsegregation and phase or structure appearance in the cast iron ingot / roll (made in laboratory has also been done in order to confront them with theoretical predictions

  13. Microstructure of rapidly solidified Al2O3-dispersion-strengthened Type 316 stainless steel

    International Nuclear Information System (INIS)

    Megusar, J.; Arnberg, L.; Vander Sande, J.B.; Grant, N.J.

    1981-01-01

    An aluminum oxide dispersion strengthened 316 stainless steel was developed by surface oxidation. Surface oxidation was chosen as a preferred method in order to minimize formation of less stable chromium oxides. Ultra low C+N 316 stainless steel was alloyed with 1 wt % Al, rapidly solidified to produce fine powders and attrited to approximately 0.5 μm thick flakes to provide for surface oxidation. Oxide particles in the extruded material were identified mostly as Al oxides. In the preirradiated condition, oxide dispersion retarded crystallization and grain growth and had an effect on room temperature tensile properties. These structural modifications are expected to have an effect on the swelling resistance, structure stability and high temperature strength of austenitic stainless steels

  14. Magnetic anisotropy induced by crystallographic orientation and morphological alignment in directionally-solidified eutectic Mn-Sb alloy

    Energy Technology Data Exchange (ETDEWEB)

    Lou, Chang-Sheng [School of Materials Science and Engineering, Shenyang Ligong University, Shenyang 110159 (China); Key Laboratory of Electromagnetic Processing of Materials (Ministry of Education), Northeastern University, Shenyang 110819 (China); Liu, Tie, E-mail: liutie@epm.neu.edu.cn [Key Laboratory of Electromagnetic Processing of Materials (Ministry of Education), Northeastern University, Shenyang 110819 (China); Dong, Meng; Wu, Chun; Shao, Jian-Guo; Wang, Qiang [Key Laboratory of Electromagnetic Processing of Materials (Ministry of Education), Northeastern University, Shenyang 110819 (China)

    2017-02-15

    The influences of the crystallographic orientation and morphological alignment upon the magnetic anisotropic behavior of polycrystalline materials were investigated. Microstructures obtained in eutectic Mn-Sb alloys via directional solidification simultaneously displayed crystallographic orientation and morphological alignment. Both the crystallographic orientation and the morphological alignment were able to induce magnetic anisotropy in the alloys, wherein the influence of the crystallographic orientation and the morphological alignment upon the magnetic anisotropic behavior of the alloys strongly depended upon their directions and exhibited either mutual promotion or competition. These findings may provide useful guidance for the fabrication design of functional magnetic materials. - Highlights: • We study effects of orientation in crystal and morphology on magnetic anisotropy. • Both orientation in crystal and morphology can induce magnetic anisotropy. • Their effects depend on direction and exhibit either mutual promotion or competition.

  15. Towards solar grade silicon: Challenges and benefits for low cost photovoltaics

    Energy Technology Data Exchange (ETDEWEB)

    Pizzini, Sergio [Ned Silicon Spa, Via Th. Edison 6, 60027 Osimo (Ancona) (Italy)

    2010-09-15

    It is well known that silicon in its various structural configurations (single crystal, multicrystalline, amorphous, micro-nanocrystalline) supplies almost 90% of the substrates used in the photovoltaic industry. It is also known, since years, that the photovoltaic (PV) industry shows a marked growth trend, which demanded and demands a continuous, huge increase of the bulk silicon supply in the order of 30%/yr. In order to fulfill their today- and future needs, many companies worldwide took the decision to start the installation of many thousand tons/year plants, most of them using the Siemens process, some of them using the MG route, to produce the so called solar grade (SG) silicon. The advantages of the Siemens process are well known, as it provides ultrapure silicon, directly usable for growing either single crystalline Czochralski ingots or multicrystalline ingots using the directional solidification (DS) technique. The disadvantages are its high energetic cost (a minimum of 120 kWH/kg) and the possible losses of chlorinated gases in the atmosphere, with possible severe environmental problems. The advantages of the MG route are still potential, as there is no commercially available production of solar silicon as yet, and rely on its reduced energetic costs (a maximum of 25-30 kWh/kg) for a feedstock directly usable for growing multicrystalline ingots using the DS technique. The drawbacks of silicon of MG origin are its larger concentration of metallic impurities, as compared with the Siemens one, the higher B and P content, and the potentially high carbon content. The aim of this paper is to deal with some of the problems encountered so far with the silicon of MG origin with respect to the metallic and non-metallic impurities content, as well as to propose technologically feasible solar grade feedstock specifications. (author)

  16. Pore structure and mechanical properties of directionally solidified porous aluminum alloys

    Directory of Open Access Journals (Sweden)

    Komissarchuk Olga

    2014-01-01

    Full Text Available Porous aluminum alloys produced by the metal-gas eutectic method or GASAR process need to be performed under a certain pressure of hydrogen, and to carry over melt to a tailor-made apparatus that ensures directional solidification. Hydrogen is driven out of the melt, and then the quasi-cylindrical pores normal to the solidification front are usually formed. In the research, the effects of processing parameters (saturation pressure, solidification pressure, temperature, and holding time on the pore structure and porosity of porous aluminum alloys were analyzed. The mechanical properties of Al-Mg alloys were studied by the compressive tests, and the advantages of the porous structure were indicated. By using the GASAR method, pure aluminum, Al-3wt.%Mg, Al-6wt.%Mg and Al-35wt.%Mg alloys with oriented pores have been successfully produced under processing conditions of varying gas pressure, and the relationship between the final pore structure and the solidification pressure, as well as the influences of Mg quantity on the pore size, porosity and mechanical properties of Al-Mg alloy were investigated. The results show that a higher pressure of solidification tends to yield smaller pores in aluminum and its alloys. In the case of Al-Mg alloys, it was proved that with the increasing of Mg amount, the mechanical properties of the alloys sharply deteriorate. However, since Al-3%Mg and Al-6wt.%Mg alloys are ductile metals, their porous samples have greater compressive strength than that of the dense samples due to the existence of pores. It gives the opportunity to use them in industry at the same conditions as dense alloys with savings in weight and material consumption.

  17. Electron microscopy investigations of rapidly solidified Fe-Zr-B-Cu alloys

    International Nuclear Information System (INIS)

    Majumdar, B.; Arvindha Babu, D.; Akhtar, D.

    2010-01-01

    Rapidly solidified Fe-based nanocrystalline soft magnetic materials possess a unique combination of properties i,e high permeability, saturation and Curie temperature and very low coercivity which are otherwise not attainable in conventional soft magnetic materials. The alloys are processed by producing amorphous phase through melt spinning route followed by a partial devitrification for incorporation of nanocrystalline phase in the amorphous matrix. In this paper, detailed electron microscopic investigations of melt spun Fe-Zr-B-Cu alloys are presented. Melt spun ribbons of Fe 99-x-y Zr x BCu 1 alloys with x+y = 11 and x+y = 13 were prepared under different wheel speed conditions and then vacuum annealed for 1 h at different temperatures. The microstructure changes from completely amorphous to a cellular/dendritic bcc solid solution coexisting with the amorphous phase at intercellular/dendritic regions when Zr/B ratio or the process parameters are varied. Annealing leads to the precipitation of nanocrystalline bcc-Fe phase from both amorphous phase and already existing bcc solid solution. (author)

  18. Strength, leachability and microstructure characteristics of cement-based solidified plating sludge

    International Nuclear Information System (INIS)

    Asavapisit, Suwimol; Naksrichum, Siripat; Harnwajanawong, Naraporn

    2005-01-01

    The solidification of the stabilized zinc-cyanide plating sludge was carried out using ordinary Portland cement (OPC) and pulverized fuel ash (PFA) as solidification binders. The plating sludge were used at the level of 0%, 10%, 20% and 30% dry weight, and PFA was used to replace OPC at 0%, 10%, 20% and 30% dry weight, respectively. Experimental results showed that a significant reduction in strength was observed when the plating sludge was added to both the OPC and OPC/PFA binders, but the negative effect was minimized when PFA was used as part substitute for OPC. SEM observation reveals that the deposition of the plating sludge on the surface of the clinkers and PFA could be the cause for hydration retardation. In addition, calcium zinc hydroxide hydrate complex and the unreacted di- and tricalcium silicates were the major phases in X-ray diffraction (XRD) patterns of the solidified plating waste hydrated for 28 days, although the retardation effect on hydration reactions but Cr concentration in toxicity characteristic leaching procedure (TCLP) leachates was lower than the U.S. EPA regulatory limit

  19. Directional solidification of Al2-Cu-Al and Al3-Ni-Al eutectics during TEXUS rocket flight

    Science.gov (United States)

    Favier, J. J.; Degoer, J.

    1984-01-01

    One lamellar eutectic sample and one fiber-like eutectic sample were solidified directionally during the TEXUS-6 rocket flight. The microstructures and the results of the thermal analysis, obtained from the temperatures recorded on the cartridge skin, are compared. No appreciable modifications of the regularity of the eutectic structures were observed by passing from 1 g to 0.0001 g in these experiments. No steady state growth conditions were achieved in these experiments.

  20. Controlled Directional Solidification of Aluminum - 7 wt Percent Silicon Alloys: Comparison Between Samples Processed on Earth and in the Microgravity Environment Aboard the International Space Station

    Science.gov (United States)

    Grugel, Richard N.; Tewari, Surendra N.; Erdman, Robert G.; Poirier, David R.

    2012-01-01

    An overview of the international "MIcrostructure Formation in CASTing of Technical Alloys" (MICAST) program is given. Directional solidification processing of metals and alloys is described, and why experiments conducted in the microgravity environment aboard the International Space Station (ISS) are expected to promote our understanding of this commercially relevant practice. Microstructural differences observed when comparing the aluminum - 7 wt% silicon alloys directionally solidified on Earth to those aboard the ISS are presented and discussed.

  1. Characteristics of solidified products containing radioactive molten salt waste.

    Science.gov (United States)

    Park, Hwan-Seo; Kim, In-Tae; Cho, Yong-Zun; Eun, Hee-Chul; Kim, Joon-Hyung

    2007-11-01

    The molten salt waste from a pyroprocess to recover uranium and transuranic elements is one of the problematic radioactive wastes to be solidified into a durable wasteform for its final disposal. By using a novel method, named as the GRSS (gel-route stabilization/solidification) method, a molten salt waste was treated to produce a unique wasteform. A borosilicate glass as a chemical binder dissolves the silicate compounds in the gel products to produce one amorphous phase while most of the phosphates are encapsulated by the vitrified phase. Also, Cs in the gel product is preferentially situated in the silicate phase, and it is vitrified into a glassy phase after a heat treatment. The Sr-containing phase is mainly phosphate compounds and encapsulated by the glassy phase. These phenomena could be identified by the static and dynamic leaching test that revealed a high leach resistance of radionuclides. The leach rates were about 10(-3) - 10(-2) g/m2 x day for Cs and 10(-4) - 10(-3) g/m2 x day for Sr, and the leached fractions of them were predicted to be 0.89% and 0.39% at 900 days, respectively. This paper describes the characteristics of a unique wasteform containing a molten salt waste and provides important information on a newly developed immobilization technology for salt wastes, the GRSS method.

  2. Relationship between critical current properties and microstructure in cylindrical RE123 melt-solidified bulks

    International Nuclear Information System (INIS)

    Nakashima, T.; Shimoyama, J.; Honzumi, M.; Tazaki, Y.; Horii, S.; Kishio, K.

    2005-01-01

    We report the synthesis of cylindrical melt-solidified bulks in REBa 2 Cu 3 O y (RE = Sm, Gd, Dy, Ho, Y and Er), and their critical current properties and microstructures of the a- and the c-growth regions. It was found from the microstructure analysis that the volume fractions of RE211 particles in the c-growth region were always lower than those in the a-growth region. Moreover, those in the c-growth region were increased with distance from the seed crystal. Interestingly, the second peak effects in J c -B curves were prominently enhanced for the c-growth region. J c values at zero field for the c-growth region through the appropriate oxygen post-annealing reached approximately 95 kA cm -2 for RE = Ho, Dy and Y

  3. A comparative EBSP study of microstructure and microtexture formation from undercooled Ni{sub 99}B{sub 1} melts solidified on an electrostatic levitator and an electromagnetic levitator

    Energy Technology Data Exchange (ETDEWEB)

    Li Mingjun [Japan Aerospace Exploration Agency, Institute of Space and Astronautical Science, Tsukuba Space Center, ISS Science Project Office, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan)]. E-mail: li.mingjun@aist.go.jp; Ishikawa, Takehiko [Japan Aerospace Exploration Agency, Institute of Space and Astronautical Science, Tsukuba Space Center, ISS Science Project Office, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan); Nagashio, Kosuke [Japan Aerospace Exploration Agency, Institute of Space and Astronautical Science, Sagamihara Campus, 3-1-1 Yoshinodai, Sagamihara, Kanagawa 229-8510 (Japan); Kuribayashi, Kazuhiko [Japan Aerospace Exploration Agency, Institute of Space and Astronautical Science, Sagamihara Campus, 3-1-1 Yoshinodai, Sagamihara, Kanagawa 229-8510 (Japan); Yoda, Shinichi [Japan Aerospace Exploration Agency, Institute of Space and Astronautical Science, Tsukuba Space Center, ISS Science Project Office, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan)

    2006-08-15

    Ni{sub 99}B{sub 1} alloys were solidified by containerless processing at various melt undercoolings on an electrostatic levitator (ESL) and an electromagnetic levitator (EML). A scanning electron microscope in combination with an electron backscatter diffraction pattern mapping technique was employed to reveal microstructures and microtextures formed on these two facilities. The microstructure consists of well-developed primary dendrites with coarse secondary arms in the alloys solidified on the ESL at low and medium undercooling levels, whereas equiaxed grains are yielded in alloys solidified on the EML at almost the same undercoolings. Further analysis indicates that the melt flow induced by the electromagnetic field in the EML may play a significant role in promoting fragmentation of primary dendrites in the mushy zone and thus resulting in equiaxed grains. In contrast, the primary dendrites in the alloy processed on the ESL can fully develop in the absence of melt flow. The fluid flow in the sample on the EML can rotate, move, and displace surviving fragments, yielding a random distribution of grain orientation and thus leading to a random microtexture at low and medium undercoolings. At high undercoolings, refined equiaxed grains can be obtained on both the ESL and the EML and the influence of melt flow on refinement seems negligible due to the enhanced driving force in capillarity and solute effects. A great number of coherent annealing twins are formed, making the pole figures more complex and random.

  4. The influence of Si and V on the kinetics of phase transformation and microstructure of rapidly solidified Al-Fe-Zr alloys

    OpenAIRE

    Karpe B.; Kosec B.; Nagode A.; Bizjak M.

    2013-01-01

    The influence of Si and V on the precipitation kinetics of the rapidly solidified (RS) Al-Fe-Zr alloys is presented. Precipitation kinetics and microstructural development of RS Al-Fe-Zr alloys with Si or V addition have been investigated by the combination of four point electrical resistance measurement, optical microscopy, transmition electron microscopy (TEM) and scanning electron microscopy (SEM). For verification of the electrical resistivity measurement results differential scanni...

  5. Phase formation kinetics, hardness and magnetocaloric effect of sub-rapidly solidified LaFe11.6Si1.4 plates during isothermal annealing

    Science.gov (United States)

    Dai, Yuting; Xu, Zhishuai; Luo, Zhiping; Han, Ke; Zhai, Qijie; Zheng, Hongxing

    2018-05-01

    High-temperature phase transition behavior and intrinsic brittleness of NaZn13-type τ1 phase in La-Fe-Si magnetocaloric materials are two key problems from the viewpoint of materials production and practical applications. In the present work, the Johnson-Mehl-Avrami-Kolmogorov (JMAK) equation was introduced to quantitatively characterize the formation kinetics of τ1 phase in sub-rapidly solidified LaFe11.6Si1.4 plates during the isothermal annealing process. Avrami index was estimated to be 0.43 (∼0.5), which suggests that the formation of τ1 phase is in a diffusion-controlled one-dimensional growth mode. Meanwhile, it is found that the Vickers hardness as a function of annealing time for sub-rapidly solidified plates also agrees well with the JMAK equation. The Vickers hardness of τ1 phase was estimated to be about 754. Under a magnetic field change of 30 kOe, the maximum magnetic entropy change was about 22.31 J/(kg·K) for plates annealed at 1323 K for 48 h, and the effective magnetic refrigeration capacity reached 191 J/kg.

  6. Macrosegregation Resulting from Directional Solidification Through an Abrupt Change in Cross-Sections

    Science.gov (United States)

    Lauer, M.; Poirier, D. R.; Ghods, M.; Tewari, S. N.; Grugel, R. N.

    2017-01-01

    Simulations of the directional solidification of two hypoeutectic alloys (Al-7Si alloy and Al-19Cu) and resulting macrosegregation patterns are presented. The casting geometries include abrupt changes in cross-section from a larger width of 9.5 mm to a narrower 3.2 mm width then through an expansion back to a width of 9.5 mm. The alloys were chosen as model alloys because they have similar solidification shrinkages, but the effect of Cu on changing the density of the liquid alloy is about an order of magnitude greater than that of Si. The simulations compare well with experimental castings that were directionally solidified in a graphite mold in a Bridgman furnace. In addition to the simulations of the directional solidification in graphite molds, some simulations were effected for solidification in an alumina mold. This study showed that the mold must be included in numerical simulations of directional solidification because of its effect on the temperature field and solidification. For the model alloys used for the study, the simulations clearly show the interaction of the convection field with the solidifying alloys to produce a macrosegregation pattern known as "steepling" in sections with a uniform width. Details of the complex convection- and segregation-patterns at both the contraction and expansion of the cross-sectional area are revealed by the computer simulations. The convection and solidification through the expansions suggest a possible mechanism for the formation of stray grains. The computer simulations and the experimental castings have been part of on-going ground-based research with the goal of providing necessary background for eventual experiments aboard the ISS. For casting practitioners, the results of the simulations demonstrate that computer simulations should be applied to reveal interactions between alloy solidification properties, solidification conditions, and mold geometries on macrosegregation. The simulations also presents the

  7. Prediction of as-cast grain size of inoculated aluminum alloys melt solidified under non-isothermal conditions

    International Nuclear Information System (INIS)

    Du, Qiang; Li, Yanjun

    2015-01-01

    In this paper, a multi-scale as-cast grain size prediction model is proposed to predict as-cast grain size of inoculated aluminum alloys melt solidified under non-isothermal condition, i.e., the existence of temperature gradient. Given melt composition, inoculation and heat extraction boundary conditions, the model is able to predict maximum nucleation undercooling, cooling curve, primary phase solidification path and final as-cast grain size of binary alloys. The proposed model has been applied to two Al-Mg alloys, and comparison with laboratory and industrial solidification experimental results have been carried out. The preliminary conclusion is that the proposed model is a promising suitable microscopic model used within the multi-scale casting simulation modelling framework. (paper)

  8. Preparation and Stability of Inorganic Solidified Foam for Preventing Coal Fires

    Directory of Open Access Journals (Sweden)

    Botao Qin

    2014-01-01

    Full Text Available Inorganic solidified foam (ISF is a novel material for preventing coal fires. This paper presents the preparation process and working principle of main installations. Besides, aqueous foam with expansion ratio of 28 and 30 min drainage rate of 13% was prepared. Stability of foam fluid was studied in terms of stability coefficient, by varying water-slurry ratio, fly ash replacement ratio of cement, and aqueous foam volume alternatively. Light microscope was utilized to analyze the dynamic change of bubble wall of foam fluid and stability principle was proposed. In order to further enhance the stability of ISF, different dosage of calcium fluoroaluminate was added to ISF specimens whose stability coefficient was tested and change of hydration products was detected by scanning electron microscope (SEM. The outcomes indicated that calcium fluoroaluminate could enhance the stability coefficient of ISF and compact hydration products formed in cell wall of ISF; naturally, the stability principle of ISF was proved right. Based on above-mentioned experimental contents, ISF with stability coefficient of 95% and foam expansion ratio of 5 was prepared, which could sufficiently satisfy field process requirements on plugging air leakage and thermal insulation.

  9. Microstructures and mechanical properties of directionally solidified Ni-25%Si full lamellar in situ composites

    International Nuclear Information System (INIS)

    Zhang, Binggang; Li, Xiaopeng; Wang, Ting; Liu, Zheng

    2016-01-01

    Directional solidification experiments have been performed on Ni-25 at% Si alloy using electron beam floating zone method. A fully regular eutectic microstructures consisting of Ni, γ-Ni 31 Si 12 and β 1 -Ni 3 Si have been obtained. The influences of the directional solidification rate on the microstructures and properties of the full lamellar structures have been studied. The results show that the relationship between the mean interphase spacing (λ) and withdrawal rate (v) meets λ=29.9v −0.65 . The hardness increases with the increasing of growth rate (v) and decreasing of the interlamellar spacing (λ) which meets the relationship of H V =445.2v 0.14 and H V =910λ −0.21 . The maximum compressive strength, 2576 MPa, for DS samples is obtained by 10 mm/h. The average fracture toughness value found for 5 mm/h, 7 mm/h, 10 mm/h is 28.3 MPa m 1/2 , 29.1 MPa m 1/2 and 35.9 MPa m 1/2 , respectively. The crack bridging and crack deflection/interface debonding are the main toughening mechanism of Ni-25 at% Si with full lamellar structures.

  10. Evaluation of leaching behavior and immobilization of zinc in cement-based solidified products

    Directory of Open Access Journals (Sweden)

    Krolo Petar

    2012-01-01

    Full Text Available This study has examined leaching behavior of monolithic stabilized/solidified products contaminated with zinc by performing modified dynamic leaching test. The effectiveness of cement-based stabilization/solidification treatment was evaluated by determining the cumulative release of Zn and diffusion coefficients, De. The experimental results indicated that the cumulative release of Zn decreases as the addition of binder increases. The values of the Zn diffusion coefficients for all samples ranged from 1.210-8 to 1.1610-12 cm2 s-1. The samples with higher amounts of binder had lower De values. The test results showed that cement-based stabilization/solidification treatment was effective in immobilization of electroplating sludge and waste zeolite. A model developed by de Groot and van der Sloot was used to clarify the controlling mechanisms. The controlling leaching mechanism was found to be diffusion for samples with small amounts of waste material, and dissolution for higher waste contents.

  11. Directional solidification of filamentary shapes of Pb--Cd and Pb--Sn eutectic alloys

    International Nuclear Information System (INIS)

    Dhindaw, B.K.; Verhoeven, J.D.; Spencer, C.R.; Gibson, E.D.

    1978-01-01

    Eutectic alloys of Pb--Cd and Pb--Sn were directionally solidified as thin filamentary strips contained in stainless steel and quartz capillaries. As the solidification rate increased the filament width, w, had to be reduced to maintain complete alignment of the lamellae clear across the filament. It was determined that in order to achieve complete alignment the ratio of filament width to lamellar spacing, w/lambda had to be less than about 30. Experiments were carried out at rates of 2-400 μm/s and at temperature gradients of 130 and 320 0 C/cm

  12. Assessment of phase constitution on the Al-rich region of rapidly solidified Al-Co-Fe-Cr alloys

    International Nuclear Information System (INIS)

    Wolf, W.; Bolfarini, C.; Kiminami, C.S.; Botta, W.J.

    2016-01-01

    The formation of quasicrystalline approximants in rapidly solidified Al-Co-Fe-Cr alloys was investigated. Alloys of atomic composition Al 71 Co 13 Fe 8 Cr 8 , Al 77 Co 11 Fe 6 Cr 6 and Al 76 Co 19 Fe 4 Cr 1 were produced using melt spinning and arc melting methods and their microstructural characterization was carried out by X-ray diffraction, scanning electron microscopy and transmission electron microscopy. Up to the present there is no consensus in the literature regarding the formation of quasicrystalline phase or quasicrystalline approximants in the Al 71 Co 13 Fe 8 Cr 8 alloy. This work presents, for the first time, a detailed structural characterization of selected alloys in the Al-Co-Fe-Cr system close to the atomic composition Al 71 Co 13 Fe 8 Cr 8 . The results indicated the samples to be composed, mostly, by two intermetallic phases, which are quaternary extensions of Al 5 Co 2 and Al 13 Co 4 and are quasicrystalline approximants. Although the Al 5 Co 2 phase has already been reported in the Al 71 Co 13 Fe 8 Cr 8 alloy, the presence of the monoclinic Al 13 Co 4 is now identified for the first time in the as cast state. In the binary Al-Co system a quasicrystalline phase is known to form in a rapidly solidified alloy with composition close to the monoclinic and orthorhombic Al 13 Co 4 phases. This binary quasicrystalline phase presents an average valence electron per atom (e/a) between 1.7 and 1.9; thus, in addition to the Al 71 Co 13 Fe 8 Cr 8 alloy, the compositions Al 77 Co 11 Fe 6 Cr 6 and Al 76 Co 19 Fe 4 Cr 1 were chosen to be within the region of formation of the quaternary extension of the Al 13 Co 4 phase and also within the (e/a) of 1.7 to 1.9. However, no quasicrystalline phase is present in any of the studied alloys. The Al-Co-Fe-Cr system, around the compositions studied, is composed of quaternary extensions of Al-Co intermetallic phases, which present solubility of Fe and Cr at Co atomic sites. - Highlights: •The Al rich region of the Al

  13. Microstructure and Mechanical Properties of Al2O3/Er3Al5O12 Binary Eutectic Ceramic Prepared by Bridgman Method

    Science.gov (United States)

    Song, Caiyu; Wang, Shunheng; Liu, Juncheng; Zhai, Shuoyan

    2018-01-01

    Directionally solidified Al2O3/Er3Al5O12 (EAG) eutectic ceramic was prepared via vertical Bridgman method with high-frequency induction heating. The effects of the growth rate on the microstructure and mechanical properties of the solidified ceramic were investigated. The experimental results showed that there were no pores or amorphous phases in the directionally solidified Al2O3/EAG eutectic ceramic. Al2O3 phase was embedded in the EAG matrix phase, and the two phases were intertwined with each other to form a typical binary eutectic “hieroglyphic” structure. With the increase of growth rate, the phase size and spacing of the solidified Al2O3/EAG ceramic both decreased, and the growth rate and phase spacing satisfied the λ2v ≈ 60 formula of Jackson-Hunt theory. The cross section microstructure of the solidified ceramic always exhibited an irregular eutectic growth, while the longitudinal section microstructure presented a directional growth. The mechanical properties of the solidified ceramic gradually increased with the increase of growth rate, and the maximum hardness and fracture toughness could reach 21.57 GPa and 2.98 MPa·m1/2 respectively. It was considered that the crack deflection and branching could enhance the toughness of the solidified ceramic effectively. PMID:29601545

  14. Microstructure and Tensile/Corrosion Properties Relationships of Directionally Solidified Al-Cu-Ni Alloys

    Science.gov (United States)

    Rodrigues, Adilson V.; Lima, Thiago S.; Vida, Talita A.; Brito, Crystopher; Garcia, Amauri; Cheung, Noé

    2018-03-01

    Al-Cu-Ni alloys are of scientific and technological interest due to high strength/high temperature applications, based on the reinforcement originated from the interaction between the Al-rich phase and intermetallic composites. The nature, morphology, size, volume fraction and dispersion of IMCs particles throughout the Al-rich matrix are important factors determining the resulting mechanical and chemical properties. The present work aims to evaluate the effect of the addition of 1wt%Ni into Al-5wt%Cu and Al-15wt%Cu alloys on the solidification rate, macrosegregation, microstructure features and the interrelations of such characteristics on tensile and corrosion properties. A directional solidification technique is used permitting a wide range of microstructural scales to be examined. Experimental growth laws relating the primary and secondary dendritic spacings to growth rate and solidification cooling rate are proposed, and Hall-Petch type equations are derived relating the ultimate tensile strength and elongation to the primary dendritic spacing. Considering a compromise between ultimate tensile strength and corrosion resistance of the examined alloys samples from both alloys castings it is shown that the samples having more refined microstructures are associated with the highest values of such properties.

  15. A study on crystalline phases present in the as-solidified and crystallized microstructures in Zr53Cu21Al10Ni8Ti8 alloy

    International Nuclear Information System (INIS)

    Neogy, S.; Tewari, R.; Srivastava, D.; Dey, G.K.

    2011-01-01

    In the present study the as-solidified and crystallized microstructures of Zr 53 Cu 21 Al 10 Ni 8 Ti 8 alloy have been examined in detail. Solidification was carried out by melt spinning, suction casting and copper mould casting techniques. The last technique yielded a partially crystalline microstructure, whereas, the other two techniques resulted in amorphous microstructures. (author)

  16. Effect of Bi-content on hardness and micro-creep behavior of Sn-3.5Ag rapidly solidified alloy

    Energy Technology Data Exchange (ETDEWEB)

    Kamal, M. [Metal Physics Laboratory, Faculty of Science, Mansoura University (Egypt); Gouda, El Said [Metal Physics Laboratory, Department of Solid State Physics, Physics Division, National Research Center, Dokki, Giza (Egypt); Marei, L.K. [Faculty of Petroleum and Mining Engineering, Suez Canal University, Suez (Egypt)

    2009-12-15

    In the present paper, the influence of 1, 3, 5 and 10 % Bi (weight %) as ternary additions on structure, melting and mechanical properties of rapidly solidified Sn-3.5Ag alloy has been investigated. The effect of Bi was discussed based on the experimental results. The experimental results showed that the alloys of Sn-3.5Ag, Sn-3.5Ag-1Bi and Sn-3.5Ag-3Bi are composed of two phases; Ag{sub 3}Sn IMC embedded in Sn matrix phase, which indicated that the solubility of Bi phase in Sn-matrix was extended to 3 % as a result of rapid solidification. Bi precipitation in Sn matrix was only observed in Sn-3.5Ag-5Bi and Sn-3.5Ag-10Bi alloys. Also, addition of Bi decreased continuously the melting point of the eutectic Sn-3.5Ag alloy to 202.6 C at 10 % Bi. Vickers hardness of Sn-3.5Ag rapidly solidified alloy increased with increasing Bi content up to 3 % due to supersaturated solid solution strengthening hardening mechanism of Bi phase in Sn matrix, while the alloys contain 5 and 10 % Bi exhibited lower values of Vickers hardness. The lower values can be attributed to the precipitation of Bi as a secondary phase which may form strained regions due to the embrittlement of Bi atom. In addition, the effect of Bi addition on the micro-creep behavior of Sn-3.5Ag alloy as well as the creep rate have been described and has been calculated at room temperature. (copyright 2009 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  17. Realizing a facile and environmental-friendly fabrication of high-performance multi-crystalline silicon solar cells by employing ZnO nanostructures and an Al2O3 passivation layer

    Science.gov (United States)

    Chen, Hong-Yan; Lu, Hong-Liang; Sun, Long; Ren, Qing-Hua; Zhang, Hao; Ji, Xin-Ming; Liu, Wen-Jun; Ding, Shi-Jin; Yang, Xiao-Feng; Zhang, David Wei

    2016-01-01

    Nowadays, the multi-crystalline silicon (mc-Si) solar cells dominate the photovoltaic industry. However, the current acid etching method on mc-Si surface used by firms can hardly suppress the average reflectance value below 25% in the visible light spectrum. Meanwhile, the nitric acid and the hydrofluoric contained in the etching solution is both environmental unfriendly and highly toxic to human. Here, a mc-Si solar cell based on ZnO nanostructures and an Al2O3 spacer layer is demonstrated. The eco-friendly fabrication is realized by low temperature atomic layer deposition of Al2O3 layer as well as ZnO seed layer. Moreover, the ZnO nanostructures are prepared by nontoxic and low cost hydro-thermal growth process. Results show that the best passivation quality of the n+ -type mc-Si surface can be achieved by balancing the Si dangling bond saturation level and the negative charge concentration in the Al2O3 film. Moreover, the average reflectance on cell surface can be suppressed to 8.2% in 400–900 nm range by controlling the thickness of ZnO seed layer. With these two combined refinements, a maximum solar cell efficiency of 15.8% is obtained eventually. This work offer a facile way to realize the environmental friendly fabrication of high performance mc-Si solar cells. PMID:27924911

  18. Coatings for directional eutectics

    Science.gov (United States)

    Rairden, J. R.; Jackson, M. R.

    1976-01-01

    Coatings developed to provide oxidation protection for the directionally-solidified eutectic alloy NiTaC-B (4.4 weight percent Cr) were evaluated. Of seven Co-, Fe- and Ni-base coatings that were initially investigated, best resistance to cyclic oxidation was demonstrated by duplex coatings fabricated by depositing a layer of NiCrAl(Y) by vacuum evaporation from an electron beam source followed by deposition of an Al overlayer using the pack cementation process. It was found that addition of carbon to the coating alloy substantially eliminated the problem of fiber denudation in TaC-type eutectic alloys. Burner rig cycled NiTaC-B samples coated with Ni-20Cr-5Al-0.1C-0.1Y+Al and rupture-tested at 1100 deg C performed as well as or better than uncoated, vacuum cycled and air-tested NiTaC-13; however, a slight degradation with respect to uncoated material was noted in air-stress rupture tests at 870 deg C for both cycled and uncycled samples.

  19. The Characterization of Filtration Waste Solidified Product from Baghouse Filter of the Incineration Process

    International Nuclear Information System (INIS)

    Sutoto

    2000-01-01

    To increase of the safety, quality and to easy maintenance of the incinerator media of bag house filter, coating of the surface filter media by CaCO 3 powder were done. In the incinerator process, the CaCO 3 powder will scrub of fly ash as secondary waste. And finally, both of the secondary waste and CaCO 3 will immobilized by cement matrix. The research has an objective to study and characterizing of the CaCO 3 as secondary waste on their cemented product. The research were done on block samples with content of CaCO 3 and the properties characterized by compressive strength and density. From this research known that on their solidified, each quantity of CaCO 3 will be impact to decreasing of the quality cementation product. The optimum formula for solidification of bag house filter scrubbed is CaCO 3 : cement: water is 3 : 10 : 7. (author)

  20. Organic semiconductor rubrene thin films deposited by pulsed laser evaporation of solidified solutions

    Science.gov (United States)

    Majewska, N.; Gazda, M.; Jendrzejewski, R.; Majumdar, S.; Sawczak, M.; Śliwiński, G.

    2017-08-01

    Organic semiconductor rubrene (C42H28) belongs to most preferred spintronic materials because of the high charge carrier mobility up to 40 cm2(V·s)-1. However, the fabrication of a defect-free, polycrystalline rubrene for spintronic applications represents a difficult task. We report preparation and properties of rubrene thin films deposited by pulsed laser evaporation of solidified solutions. Samples of rubrene dissolved in aromatic solvents toluene, xylene, dichloromethane and 1,1-dichloroethane (0.23-1% wt) were cooled to temperatures in the range of 16.5-163 K and served as targets. The target ablation was provided by a pulsed 1064 nm or 266 nm laser. For films of thickness up to 100 nm deposited on Si, glass and ITO glass substrates, the Raman and AFM data show presence of the mixed crystalline and amorphous rubrene phases. Agglomerates of rubrene crystals are revealed by SEM observation too, and presence of oxide/peroxide (C42H28O2) in the films is concluded from matrix-assisted laser desorption/ionization time-of-flight spectroscopic analysis.

  1. Microstructural and mechanical properties analysis of extruded Sn–0.7Cu solder alloy

    Directory of Open Access Journals (Sweden)

    Abdoul-Aziz Bogno

    2015-01-01

    Full Text Available The properties and performance of lead-free solder alloys such as fluidity and wettability are defined by the alloy composition and solidification microstructure. Rapid solidification of metallic alloys is known to result in refined microstructures with reduced microsegregation and improved mechanical properties of the final products as compared to normal castings. The rapidly solidified Sn-based solders by melt spinning were shown to be suitable for soldering with low temperature and short soldering duration. In the present study, rapidly solidified Sn–0.7 wt.%Cu droplets generated by impulse atomization (IA were achieved as well as directional solidification under transient conditions at lower cooling rate. This paper reports on a comparative study of the rapidly solidified and the directionally solidified samples. Different but complementary characterization techniques were used to fully analyze the solidification microstructures of the samples obtained under the two cooling regimes. These include X-ray diffractometry (XRD and scanning electron microscopy (SEM. In order to compare the tensile strength and elongation to fracture of the directionally solidified ingot and strip castings with the atomized droplet, compaction and extrusion of the latter were carried out. It was shown that more balanced and superior tensile mechanical properties are available for the hot extruded samples from compacted as-atomized Sn–0.7 wt.%Cu droplets. Further, elongation-to-fracture was 2–3× higher than that obtained for the directionally solidified samples.

  2. Assessment of phase constitution on the Al-rich region of rapidly solidified Al-Co-Fe-Cr alloys

    Energy Technology Data Exchange (ETDEWEB)

    Wolf, W., E-mail: witorw@gmail.com [Programa de Pós-Graduação em Ciência e Engenharia de Materiais, Universidade Federal de São Carlos, Rod. Washington Luiz, Km 235, 13565-905 São Carlos, SP (Brazil); Bolfarini, C., E-mail: cbolfa@ufscar.br [Departamento de Engenharia de Materiais, Universidade Federal de São Carlos, Rod. Washington Luiz, Km 235, 13565-905 São Carlos, SP (Brazil); Kiminami, C.S., E-mail: kiminami@ufscar.br [Departamento de Engenharia de Materiais, Universidade Federal de São Carlos, Rod. Washington Luiz, Km 235, 13565-905 São Carlos, SP (Brazil); Botta, W.J., E-mail: wjbotta@ufscar.br [Departamento de Engenharia de Materiais, Universidade Federal de São Carlos, Rod. Washington Luiz, Km 235, 13565-905 São Carlos, SP (Brazil)

    2016-12-15

    The formation of quasicrystalline approximants in rapidly solidified Al-Co-Fe-Cr alloys was investigated. Alloys of atomic composition Al{sub 71}Co{sub 13}Fe{sub 8}Cr{sub 8}, Al{sub 77}Co{sub 11}Fe{sub 6}Cr{sub 6} and Al{sub 76}Co{sub 19}Fe{sub 4}Cr{sub 1} were produced using melt spinning and arc melting methods and their microstructural characterization was carried out by X-ray diffraction, scanning electron microscopy and transmission electron microscopy. Up to the present there is no consensus in the literature regarding the formation of quasicrystalline phase or quasicrystalline approximants in the Al{sub 71}Co{sub 13}Fe{sub 8}Cr{sub 8} alloy. This work presents, for the first time, a detailed structural characterization of selected alloys in the Al-Co-Fe-Cr system close to the atomic composition Al{sub 71}Co{sub 13}Fe{sub 8}Cr{sub 8}. The results indicated the samples to be composed, mostly, by two intermetallic phases, which are quaternary extensions of Al{sub 5}Co{sub 2} and Al{sub 13}Co{sub 4} and are quasicrystalline approximants. Although the Al{sub 5}Co{sub 2} phase has already been reported in the Al{sub 71}Co{sub 13}Fe{sub 8}Cr{sub 8} alloy, the presence of the monoclinic Al{sub 13}Co{sub 4} is now identified for the first time in the as cast state. In the binary Al-Co system a quasicrystalline phase is known to form in a rapidly solidified alloy with composition close to the monoclinic and orthorhombic Al{sub 13}Co{sub 4} phases. This binary quasicrystalline phase presents an average valence electron per atom (e/a) between 1.7 and 1.9; thus, in addition to the Al{sub 71}Co{sub 13}Fe{sub 8}Cr{sub 8} alloy, the compositions Al{sub 77}Co{sub 11}Fe{sub 6}Cr{sub 6} and Al{sub 76}Co{sub 19}Fe{sub 4}Cr{sub 1} were chosen to be within the region of formation of the quaternary extension of the Al{sub 13}Co{sub 4} phase and also within the (e/a) of 1.7 to 1.9. However, no quasicrystalline phase is present in any of the studied alloys. The Al-Co-Fe-Cr system

  3. The Fractional Step Method Applied to Simulations of Natural Convective Flows

    Science.gov (United States)

    Westra, Douglas G.; Heinrich, Juan C.; Saxon, Jeff (Technical Monitor)

    2002-01-01

    This paper describes research done to apply the Fractional Step Method to finite-element simulations of natural convective flows in pure liquids, permeable media, and in a directionally solidified metal alloy casting. The Fractional Step Method has been applied commonly to high Reynold's number flow simulations, but is less common for low Reynold's number flows, such as natural convection in liquids and in permeable media. The Fractional Step Method offers increased speed and reduced memory requirements by allowing non-coupled solution of the pressure and the velocity components. The Fractional Step Method has particular benefits for predicting flows in a directionally solidified alloy, since other methods presently employed are not very efficient. Previously, the most suitable method for predicting flows in a directionally solidified binary alloy was the penalty method. The penalty method requires direct matrix solvers, due to the penalty term. The Fractional Step Method allows iterative solution of the finite element stiffness matrices, thereby allowing more efficient solution of the matrices. The Fractional Step Method also lends itself to parallel processing, since the velocity component stiffness matrices can be built and solved independently of each other. The finite-element simulations of a directionally solidified casting are used to predict macrosegregation in directionally solidified castings. In particular, the finite-element simulations predict the existence of 'channels' within the processing mushy zone and subsequently 'freckles' within the fully processed solid, which are known to result from macrosegregation, or what is often referred to as thermo-solutal convection. These freckles cause material property non-uniformities in directionally solidified castings; therefore many of these castings are scrapped. The phenomenon of natural convection in an alloy under-going directional solidification, or thermo-solutal convection, will be explained. The

  4. Influence of additional heat exchanger block on directional solidification system for growing multi-crystalline silicon ingot - A simulation investigation

    Science.gov (United States)

    Nagarajan, S. G.; Srinivasan, M.; Aravinth, K.; Ramasamy, P.

    2018-04-01

    Transient simulation has been carried out for analyzing the heat transfer properties of Directional Solidification (DS) furnace. The simulation results revealed that the additional heat exchanger block under the bottom insulation on the DS furnace has enhanced the control of solidification of the silicon melt. Controlled Heat extraction rate during the solidification of silicon melt is requisite for growing good quality ingots which has been achieved by the additional heat exchanger block. As an additional heat exchanger block, the water circulating plate has been placed under the bottom insulation. The heat flux analysis of DS system and the temperature distribution studies of grown ingot confirm that the established additional heat exchanger block on the DS system gives additional benefit to the mc-Si ingot.

  5. Tensile behavior change depending on the microstructure of a Fe-Cu alloy produced from rapidly solidified powder

    International Nuclear Information System (INIS)

    Kakisawa, Hideki; Minagawa, Kazumi; Halada, Kohmei

    2003-01-01

    The relationship between consolidating temperature and the tensile behavior of iron alloy produced from Fe-Cu rapidly solidified powder is investigated. Fe-Cu powder fabricated by high-pressure water atomization was consolidated by heavy rolling at 873-1273 K. Microstructural changes were observed and tensile behavior was examined. Tensile behavior varies as the consolidating temperature changes, and these temperature-dependent differences depend on the morphology of the microstructure on the order of micrometers. The sample consolidated at 873 K shows a good strength/elongation balance because the powder microstructure and primary powder boundaries are maintained. The samples consolidated at the higher temperatures have a microstructure of recrystallized grains, and these recrystallized samples show the conventional relationship between tensile behavior and grain size in ordinal bulk materials

  6. Potential assessment of using fly ash as a binding agent for stabilization and solidification of dredged material; Potentialbedoemning av flygaskor som bindemedelskomponent foer stabilisering och solidifiering (s/s) av muddermassor

    Energy Technology Data Exchange (ETDEWEB)

    Wilhelmsson, Anna; Holm, Goeran; Lagerlund, Johan; Maijala, Aino; Macsik, Josef

    2010-04-15

    Over the next few years, about 200 000-800 000 m3 of contaminated sediments, with a muddy, slimy texture, high water ratio and low strength, shall be dredged annually in the development of ports and maintenance dredging of navigable waterways. Dumping at sea is limited since the dredged materials are contaminated. Land disposal requires transports and land area and is thus high in costs. In the construction of new port areas, large volumes of crushed rock, etc. are normally used as construction filling materials. These materials can be replaced by stabilised and solidified dredged materials, with modified geotechnical properties. The method of stabilising/solidifying (s/s) contaminated dredged materials has been used internationally for a long period of time, and, in more recent years, also in the Nordic countries. In Sweden, for instance, the Port of Gaevle and the Port of Oxeloesund have received permissions to reuse s/s-treated contaminated dredged materials in the port structures. Reuse of the stabilised/solidified masses in a geotechnical structure is supported by the new Framework Directive (2008/98/EC) on waste where great emphasis is placed on recycling. Within the project, fly ashes were inventoried with respect to suitability and availability. Five fly ashes, both individual fly ashes and mixtures of different fly ashes, were investigated in the laboratory as a binder component in a binder mix consisting of 50% cement, 20% Merit 5000 and 30% fly ash. Sediment from the Port of Gaevle were stabilised with a binder mixture amount of 150 kg/m3. Produced samples were examined in terms of strength, permeability and leaching. An assessment of the fly ashes' potential was performed based on technological, environmental and economical aspects, as well as market demand and the acceptance of stabilised and solidified dredged materials as construction material. The results show that fly ash, together in a binder mixture with construction cement and slag cement

  7. Structural investigations of mechanical properties of Al based rapidly solidified alloys

    International Nuclear Information System (INIS)

    Karakoese, Ercan; Keskin, Mustafa

    2011-01-01

    Highlights: → Rapid solidification processing (RSP) involves exceptionally high cooling rates. → We correlate the microstructure of the intermetallic Al 3 Fe, Al 2 Cu and Al 3 Ni phases with the cooling rate. → The solidification rate is high enough to retain most of alloying elements in the Al matrix. → The rapid solidification has effect on the phase constitution. -- Abstract: In this study, Al based Al-3 wt.%Fe, Al-3 wt.%Cu and Al-3 wt.%Ni alloys were prepared by conventional casting. They were further processed using the melt-spinning technique and characterized by the X-ray diffraction (XRD), scanning electron microscopy (SEM) together with energy dispersive spectroscopy (EDS), transmission electron microscope (TEM), differential scanning calorimetry (DSC) and the Vickers microhardness tester. The rapidly solidified (RS) binary alloys were composed of supersaturated α-Al solid solution and finely dispersed intermetallic phases. Experimental results showed that the mechanical properties of RS alloys were enhanced, which can be attributed to significant changes in the microstructure. RS samples were measured using a microhardness test device. The dependence of microhardness H V on the solidification rate (V) was analysed. These results showed that with the increasing values of V, the values of H V increased. The enthalpies of fusion for the same alloys were determined by DSC.

  8. Decomposition for the analysis of radionuclides in solidified cement radioactive waste

    International Nuclear Information System (INIS)

    Lee, Jeong Jin; Pyo, Hyung Yeal; Jee, Kwang Yung; Jeon, Jong Seon

    2004-01-01

    Spent ion exchange resins make solid radioactive wastes when mixed with cement as solidifying material that was widely used in securing human environment from radionuclides for at least hundreds years. The cumulative increase of low and medium level radioactive wastes results in capacity problem of temporary storage in some NPPs (Nuclear Power Plants) of Korea around 2008. Radioactive wastes are scheduled to be disposed in a permanent disposal facility in accordance with the Korean Radioactive Wastes Management Program. It is mandatory to identify kinds and concentration of radionuclides immobilized for transporting them from temporary storage in NPPs to disposal facility. Accordingly, the effective sample decomposition prior to radiochemical separation is prerequisite to obtain the analytical data about radionuclides in cement waste forms. The closed-vessel microwave digestion technology among several sample preparation methods is taken into account to decompose cement waste forms. In this study, SRM 1880a (Portland cement) which is known for its certified values was used to optimize decomposition condition of cement waste forms containing nonradioactive ion exchange resins from NPP. With such variables as reagents, time, and power, the variation of the transparency and the color of the solution after closed-vessel microwave digestion can be examine. SRM 1880a is decomposed by suggested digestion procedure and the recoveries of constituents were investigated by ICP-AES and AAS

  9. Disposal and long-term storage in geological formations of solidified radioactive wastes

    International Nuclear Information System (INIS)

    Shischits, I.

    1996-01-01

    The special depository near Krasnoyarsk contains temporarily about 1,100 tons of spent nuclear fuel (SNF) from WWR- should be solidified and for the most part buried in geological formations. Solid wastes and SNF from RBMK reactors are assumed to be buried as well. For this purpose special technologies and underground constructions are required. They are to be created in the geological plots within the territory of Russian Federation and adjacent areas of CIS, meeting the developed list of requirements. The burial structures will vary greatly depending on the geological formation, the amount of wastes and their isotope composition. The well-known constructions such as deep wells, shafts, mines and cavities can be mentioned. There is a need to design constructions, which have no analog in the world practice. In the course of the Project fulfillment the following work will be conducted: -theoretical work followed by code creation for mathematical simulation of processes; - modelling on the base of prototypes made from equivalent materials with the help of simulators; - bench study; - experiments in real conditions; - examination of massif properties in particular plots using achievements of geophysics, including gamma-gamma density detectors and geo locators. Finally, ecological-economical model will be given for designing burial sites

  10. Processing method of radiation concrete waste and manufacturing method for radioactive waste solidifying filling mortar

    International Nuclear Information System (INIS)

    Sukekiyo, Mitsuaki; Okamoto, Masamichi

    1998-01-01

    Radioactive concrete wastes are crushed and pulverized. Fine solid granular materials caused by the pulverization are classified and the grain size is controlled so that the maximum grain size is 2.5mm, with the grains having a grain size of up to 0.15mm being up to 30% by weight to form fine aggregates. Separated and recovered fine concrete powders are classified and the size of the powder is controlled within a range of from 3,000 to 15,000cm 2 /g which is smaller than cement particles to form fine powders having a stable quality suitable as a mixing agent. The fine aggregates and the mixing agent are mixed to form a filling mortar (filler) for solidifying radioactive wastes. The filling mortar is filled together with other radioactive wastes in a drum to form a waste body in a drum. With such a constitution, crushed radioactive concrete wastes can be reutilized completely. (I.N.)

  11. Containment of solidified liquid hazardous waste in domal salt

    International Nuclear Information System (INIS)

    Domenico, P.A.; Lerman, A.

    1992-01-01

    In recent years, the solidification of hazardous liquid waste has become a viable option in waste management. The solidification process results in an increased volume but more stable waste form that must be disposed of or stored in a dry environment. An environment of choice in south central Texas is domal salt. The salt dome currently under investigation has a water content of 0.002 percent by weight and a permeability less than one nanodarcy. A question that must be addressed is whether a salt dome has a particular set of attributes that will prevent the release of contaminants to the environment. From a regulatory perspective, a ''no migration'' petition must be approved by the U.S.E.P.A. for the containment facility. By ''no migration'' it is implied that the waste must be contained for 10,000 years. A demonstration that this condition will be met will require model calculations and such models must be based on the physical and chemical characteristics of the waste form and the geologic environment. In particular, the models must address the rate of brine infiltration into the caverns, providing information on how fast an immobile solid waste form could convert to a more mobile liquid state. Additionally, the potential for migration by both diffusion and advection is of concern. Lastly, given a partially saturated cavern, the question of how far gaseous waste will be transported over the 10,000 year containment period must also be addressed. Results indicate that the containment capabilities of domal salt are exceptional. A nominal volume of brine will seep into the cavern and most voids between the injected solidified waste pellets will remain unsaturated. Very small quantities of hazardous constituents will be leached from the waste pellets

  12. Synthesis of laser beam rapidly solidified novel surfaces on D2 tool steel

    International Nuclear Information System (INIS)

    Ahmed, B.A.; Rizwan, K.F.; Minhas, J.A.; Waheed-ul-Haq, S.; Shahid, M.

    2011-01-01

    Surface layer of D2 tool steel was subjected to laser surface melting using continuous wave 2.5 kW CO/sub 2/ laser in point source melting mode. The processing parameters were varied to achieve a uniform depth of around 2 mm. Microstructural study revealed epitaxial growth of fine dendritic structure with secondary dendrite arm spacing in the range of 20-25 mu m. The phases in the parent annealed sample were BCC ferrite and chromium rich M7C3 carbide. The major phase after laser treatment was austenite and M7C3. The average hardness of annealed sample was 195 HV which increased to 410 HV after laser melting. Corrosion studies in 2% HCl solution exhibited a drastic improvement in corrosion resistance in laser treated samples. Improvement in properties is attributed to the refinement and uniformity of microstructure in the rapidly solidified surface. The case of a moving heat source was subjected to computer aided simulation to predict the melt depth at different processing conditions in point source melting mode. The calculated depths using the model, in ABAQUS software was found in good agreement with the experimental data. (author)

  13. Leaching behaviour and mechanical properties of copper flotation waste in stabilized/solidified products.

    Science.gov (United States)

    Mesci, Başak; Coruh, Semra; Ergun, Osman Nuri

    2009-02-01

    This research describes the investigation of a cement-based solidification/stabilization process for the safe disposal of copper flotation waste and the effect on cement properties of the addition of copper flotation waste (CW) and clinoptilolite (C). In addition to the reference mixture, 17 different mixtures were prepared using different proportions of CW and C. Physical properties such as setting time, specific surface area and compressive strength were determined and compared to a reference mixture and Turkish standards (TS). Different mixtures with the copper flotation waste portion ranging from 2.5 to 12.5% by weight of the mixture were tested for copper leachability. The results show that as cement replacement materials especially clinoptilolite had clear effects on the mechanical properties. Substitution of 5% copper flotation waste for Portland cement gave a similar strength performance to the reference mixture. Higher copper flotation waste addition such as 12.5% replacement yielded lower strength values. As a result, copper flotation waste and clinoptilolite can be used as cementitious materials, and copper flotation waste also can be safely stabilized/solidified in a cement-based solidification/stabilization system.

  14. Characterization of solidified radioactive wastes produced at Montalto di Castro BWR plant with reference to the site storage

    International Nuclear Information System (INIS)

    Donato, A.; Ricci, G.; Pace, A.

    1985-01-01

    The cement solidification of the Montalto di Castro BWR plant radwastes has been studied both from the point of view of the mixtures of formulation and of the product characterization. Five radwaste types and mixtures of them have been taken into consideration, determining the best chemical formulations starting from the compressive strenght as leading parameter. The solidified products have been characterized from the point of view of the freeze and thawing resistance, the water immersion resistance, the leachability, the dimensional changes and the free standing water. All the tests have been performed taking into account the real site conditions, so the leaching tests and the water immersion tests have been carried out using sea water and table water as leachant

  15. Growth crystallography and lamellar to rod transition in directionally solidified Nb--Nb2C eutectic composites

    International Nuclear Information System (INIS)

    David, S.A.; Santhanam, A.T.; Brody, H.D.

    1976-01-01

    The transition in morphology of the carbide phase is discussed in terms of the relative volume fraction of the phases, growth rate, and orientation relationships. The carbide morphology is influenced by the growth rate and carbon content. For constant growth rate increasing the volume fraction of the carbide phase favors the lamellar morphology. At low growth rates the lamellar morphology is favored, and at high growth rates the rod-like morphology is favored. Growth crystallography has no direct influence on the transition in carbide morphology

  16. Determination of performance criteria for high-level solidified nuclear waste from the commercial nuclear fuel cycle: a probabilistic safety analysis

    International Nuclear Information System (INIS)

    Heckman, R.A.

    1978-01-01

    To minimize the radiological risk from the operation of a waste management system for the safe disposal of high-level waste, performance characteristics of the solidified waste form must be specified. The minimum waste form characteristics that must be specified are the radionuclide volatilization fraction, airborne particulate dispersion fraction, and the aqueous dissolution characteristics. The results indicate that the pre-emplacement environs are more limiting in establishing the waste form performance criteria than the post-emplacement environs. The actual values of expected risk are sensitive to modeling assumptions and data base uncertainties. The transportation step appears to be the most limiting in determining the required performance characteristics

  17. Investigation on the formation of the preferred orientations in a TbDyFe alloy with directional solidification

    International Nuclear Information System (INIS)

    Jiang Chengbao; Xu Huibin

    1999-01-01

    The formation of the preferred orientations in a TbDyFe alloy was studied by transmission electron microscopy (TEM). It was found that there were several different preferred orientations in the experimental TbDyFe alloy with directional solidification. left angle 110 right angle, left angle 112 right angle and left angle 113 right angle preferred orientations were observed in this alloy solidified by our self-made super high gradient temperature directional solidification device. The preferred orientations changed with the variation of the solidification conditions. Two {111} twinning systems resulted in the left angle 110 right angle preferred orientation and a single {111} twinning system resulted in the left angle 112 right angle preferred orientation. The twinning displacement was observed and this formatted the left angle 113 right angle preferred orientation. (orig.)

  18. Detachment of Tertiary Dendrite Arms during Controlled Directional Solidification in Aluminum - 7 wt Percent Silicon Alloys: Observations from Ground-based and Microgravity Processed Samples

    Science.gov (United States)

    Grugel, Richard N.; Erdman, Robert; Van Hoose, James R.; Tewari, Surendra; Poirier, David

    2012-01-01

    Electron Back Scattered Diffraction results from cross-sections of directionally solidified aluminum 7wt% silicon alloys unexpectedly revealed tertiary dendrite arms that were detached and mis-oriented from their parent arm. More surprisingly, the same phenomenon was observed in a sample similarly processed in the quiescent microgravity environment aboard the International Space Station (ISS) in support of the joint US-European MICAST investigation. The work presented here includes a brief introduction to MICAST and the directional solidification facilities, and their capabilities, available aboard the ISS. Results from the ground-based and microgravity processed samples are compared and possible mechanisms for the observed tertiary arm detachment are suggested.

  19. Morphological variants of carbides of solidification origin in the rapidly solidified powder particles of hypereutectic iron alloy

    International Nuclear Information System (INIS)

    Kusy, M.; Grgac, P.; Behulova, M.; Vyrostkova, A.; Miglierini, M.

    2004-01-01

    The paper deals with the analysis of the morphological variants of solidification microstructures and vanadium rich M 4 C 3 carbide phases in the rapidly solidified (RS) powder particles from hypereutectic Fe-C-Cr-V alloy prepared by the nitrogen gas atomisation. Five main types of solidification microstructures were identified in RS particles: microstructure with globular carbides, microstructure with globular and star-like carbides, microstructure with primary carbides in the centres of eutectic colonies, microstructure with eutectic colonies without primary carbides and microstructure with eutectic spherulites. Based on the morphological features of carbide phases and the thermal history of RS particles, the microstructures were divided into two groups - microstructures morphologically affected and non-affected during the post-recalescence period of solidification. Thermophysical reasons for the morphologically different M 4 C 3 carbide phases development in the RS powder particles are discussed

  20. A novel solidified floating organic drop microextraction method for preconcentration and determination of copper ions by flow injection flame atomic absorption spectrometry

    International Nuclear Information System (INIS)

    Sahin, Cigdem Arpa; Tokgoez, Ilknur

    2010-01-01

    A rapid, simple and cost effective solidified floating organic drop microextraction (SFODME) and flow injection flame atomic absorption spectrometric determination (FI-FAAS) method for copper was developed. In this method, a free microdrop of 1-undecanol containing 1,5-diphenyl carbazide (DPC) as the complexing agent was transferred to the surface of an aqueous sample including Cu(II) ions, while being agitated by a stirring bar in the bulk of the solution. Under the proper stirring conditions, the suspended microdrop can remain at the top-center position of the aqueous sample. After the completion of the extraction, the sample vial was cooled by placing it in a refrigerator for 10 min. The solidified microdrop was then transferred into a conical vial, where it melted immediately and diluted to 300 μL with ethanol. Finally, copper ions in 200 μL of diluted solution were determined by FI-FAAS. Several factors affecting the microextraction efficiency, such as type of extraction solvent, pH, complexing agent concentration, extraction time, stirring rate, sample volume and temperature were investigated and optimized. Under optimized conditions for 100 mL of solution, the preconcentration factor was 333 and the enrichment factor was 324. The limit of detection (3 s) was 0.4 ng mL -1 , the limit of quantification (10 s) was 1.1 ng mL -1 and the relative standard deviation (RSD) for 10 replicate measurements of 10 ng mL -1 copper was 0.9%. The proposed method was successfully applied to the determination of copper in different water samples.

  1. Effect of cooling rate and Mg addition on the structural evaluation of rapidly solidified Al-20wt%Cu-12wt%Fe alloy

    Energy Technology Data Exchange (ETDEWEB)

    Karaköse, Ercan, E-mail: ekarakose@karatekin.edu.tr [Çankırı Karatekin University, Faculty of Sciences, Department of Physics, 18100 Çankırı (Turkey); Çolak, Hakan [Çankırı Karatekin University, Faculty of Sciences, Department of Chemistry, 18100 Çankırı (Turkey)

    2016-11-15

    The present work examines the effect of Mg contents and cooling rate on the morphology and mechanical properties of Al{sub 20}Cu{sub 12}Fe quasicrystalline alloy. The microstructure of the alloys was analyzed by scanning electron microscopy and the phase composition was identified by X-ray diffractometry. The melting characteristics were studied by differential thermal analysis under an Ar atmosphere. The mechanical features of the melt-spun and conventionally solidified alloys were tested by tensile-strength test and Vickers micro-hardness test. It was found that the final microstructure of the Al{sub 20}Cu{sub 12}Fe samples mainly depends on the cooling rate and Mg contents, which suggests that different cooling rates and Mg contents produce different microstructures and properties. The average grain sizes of the melt spun samples were about 100–300 nm at 35 m/s. The nanosize, dispersed, different shaped quasicrystal particles possessed a remarkable effect to the mechanical characteristics of the rapidly solidified ribbons. The microhardness values of the melt spun samples were approximately 18% higher than those of the conventionally counterparts. - Highlights: •Quasicrystal-creating materials have high potential for applications. •Different shaped nanosize quasicrystal particles were observed. •The addition of Mg has an important impact on the mechanical properties. •H{sub V} values of the MS0, MS3 and MS5 samples at 35 m/s were 8.56, 8.66 and 8.80 GPa. •The volume fraction of IQC increases with increasing cooling rates.

  2. The preferential orientation and lattice misfit of the directionally solidified Fe-Al-Ta eutectic composite

    Science.gov (United States)

    Cui, Chunjuan; Wang, Pei; Yang, Meng; Wen, Yagang; Ren, Chiqiang; Wang, Songyuan

    2018-01-01

    Fe-Al intermetallic compound has been paid more attentions recently in many fields such as aeronautic, aerospace, automobile, energy and chemical engineering, and so on. In this paper Fe-Al-Ta eutectic was prepared by a modified Bridgman directional solidification technique, and it is found that microstructure of the Fe-Al-Ta eutectic alloy transforms from the broken-lamellar eutectic to cellular eutectic with the increase of the solidification rate. In the cellular eutectic structure, the fibers are parallel to each other within the same grain, but some fibers are deviated from the original orientation at the grain boundaries. To study the crystallographic orientation relationship (OR) between the two phases, the preferential orientation of the Fe-Al-Ta eutectic alloy at the different solidification rates was studied by Selected Area Electron Diffraction (SAED). Moreover, the lattice misfit between Fe2Ta(Al) Laves phase and Fe(Al,Ta) matrix phase was calculated.

  3. Tensile properties and microstructure of direct metal laser-sintered TI6AL4V (ELI alloy

    Directory of Open Access Journals (Sweden)

    Moletsane, M. G.

    2016-11-01

    Full Text Available Direct metal laser sintering (DMLS is an additive manufacturing technology used to melt metal powder by high laser power to produce customised parts, light-weight structures, or other complex objects. During DMLS, powder is melted and solidified track-by-track and layer-by-layer; thus, building direction can influence the mechanical properties of DMLS parts. The mechanical properties and microstructure of material produced by DMLS can depend on the powder properties, process parameters, scanning strategy, and building geometry. In this study, the microstructure, tensile properties, and porosity of DMLS Ti6Al4V (ELI horizontal samples were analysed. Defect analysis by CT scans in pre-strained samples was used to detect the crack formation mechanism during tensile testing of as-built and heat-treated samples. The mechanical properties of the samples before and after stress relieving are discussed.

  4. Effect of processing on the microstructural development in a rapidly solidified Al-Fe-V-Si alloy

    International Nuclear Information System (INIS)

    Srivastava, A.K.; Ranganathan, S.; Ojha, S.N.

    1993-01-01

    An Al 80 Fe 10 Si 6 alloy has been rapidly solidified using melt spinning, gas atomization and spray forming processes. The effect of processing techniques on the microstructural characteristics of the alloy has ben evaluated. The melt spun alloy has shown an icosahedral quasicrystalline phase surrounded by a rational approximant structure of the icosahedral phase. The rational approximant structure has been identified as a crystalline cubic silicide phase. The atomized powders have exhibited cellular and dendritic morphology depending on the size of particles. In addition, the second phase particles of the silicide phase are observed to decorate the cell boundaries and interdendritic regions. In contrast, the alloy processed by spray deposition has revealed an equiaxed solidification morphology with a uniform dispersion of find silicon phase inside the grain. The origin of the microstructure in the alloy processed by these techniques is discussed. The results are compared wherever possible with the commercially available Al-Fe-V-Si alloys

  5. The analysis of low-energy ion from a gas-puff laser plasma. The observation of ablated particles from the silicon irradiated with a fs laser

    International Nuclear Information System (INIS)

    Azuma, Hirozumi; Kamiya, Nobuyuki; Takeuchi, Akihiro; Ito, Tadashi; Suzuki, Noritomo; Daido, Hiroyuki; Mori, Michiaki; Ogura, Kouichi; Sagisaka, Akito; Orimo, Satoshi; Hayashi, Yukio; Hazama, Hisanao

    2005-01-01

    The single-shot creation of tadpolelike silicon nanoparticles constructed with multi-crystalline heads and amorphous tails by a high brightness fs-pulse laser was demonstrated. This is also the first demonstration of the creation of a nanosized connection of multicrystalline silicon with amorphous silicon. This result should expand the creation of new materials by a laser ablation using a high-intensity fs laser, and the created silicon nanoparticles can be applied to scientific and industrial fields. (author)

  6. Short-term thermal response of rapidly solidified Type 304 stainless steel containing helium

    International Nuclear Information System (INIS)

    Clark, D.E.

    1988-06-01

    Type 304 stainless steel was heat treated for short times near its melting point in order to determine its microstructural response to thermal cycles typical of the near heat-affected zones of welding processes. The material was rapidly solidified as a powder by centrifugal atomization in a helium environment and consolidated by hot extrusion. Along with the ingot metallurgy material used for canning the powder prior to hot extrusion, it was heat treated using a Gleeble at temperatures of 1200 and 1300 degree C for times ranging from <1 to 1000 s, and the samples were examined for microstructure and the existence of porosity due to entrapped helium. At higher test temperatures and longer treatment times, the material developed extensive porosity, which was stabilized by the presence of helium and which may also have a role in anchoring grain boundaries and inhibiting grain growth. The powder material. At lower test temperatures and shorter treatment times, grain growth in the γ phase appeared to be restricted in the powder material, possible by the presence of helium. An intermediate temperatures and times, a γ-δ duplex microstructure also restricted grain growth again occurred in the δ microstructure. 9 refs., 14 figs., 3 tabs

  7. NWTS program criteria for mined geologic disposal of nuclear waste: functional requirements and performance criteria for waste packages for solidified high-level waste and spent fuel

    International Nuclear Information System (INIS)

    1982-07-01

    The Department of Energy (DOE) has primary federal responsibility for the development and implementation of safe and environmentally acceptable nuclear waste disposal methods. Currently, the principal emphasis in the program is on emplacement of nuclear wastes in mined geologic repositories well beneath the earth's surface. A brief description of the mined geologic disposal system is provided. The National Waste Terminal Storage (NWTS) program was established under DOE's predecessor, the Energy Research and Development Administration, to provide facilities for the mined geologic disposal of radioactive wastes. The NWTS program includes both the development and the implementation of the technology necessary for designing, constructing, licensing, and operating repositories. The program does not include the management of processing radioactive wastes or of transporting the wastes to repositories. The NWTS-33 series, of which this document is a part, provides guidance for the NWTS program in the development and implementation of licensed mined geologic disposal systems for solidified high-level and transuranic (TRU) wastes. This document presents the functional requirements and performance criteria for waste packages for solidified high-level waste and spent fuel. A separate document to be developed, NWTS-33(4b), will present the requirements and criteria for waste packages for TRU wastes. The hierarchy and application of these requirements and criteria are discussed in Section 2.2

  8. Towards graphite-free hot zone for directional solidification of silicon

    Science.gov (United States)

    Dropka, Natasha; Buchovska, Iryna; Herrmann-Geppert, Iris; Klimm, Detlef; Kiessling, Frank M.; Degenhardt, Ulrich

    2018-06-01

    The reduction of SiC, Si3N4 and transition metals impurities in directionally solidified Si ingots poses one of the crucial challenges in the solar cells production. Particularly strong contamination comes from the graphite parts in the hot zone. Therefore, we selected three massive ceramic materials to replace graphite, developed the novel design of the crucible support and cover and compared the crystals grown in them with ingots from the standard graphite design. The experiments were performed for phosphorus n-doped silicon of G0 size. The ingots were compared with respect to O- and C-content, metal impurities, resistivity and lifetime. The superior performance of TiC relative to other ceramics was observed, particularly due to the lower concentration of substitutional carbon in Si ingot (up to 2.6 times) and the higher minority carrier lifetime of (up to 4.4 times) with narrow red zones.

  9. Effect of Trace Ce on Microstructure and Properties of Near-rapidly Solidified Al-Zn-Mg-Cu Alloys

    Directory of Open Access Journals (Sweden)

    HUANG Gao-ren

    2018-03-01

    Full Text Available Through using DSC, XRD, SEM, EDS, static tensile test and other analysis methods of materials, the effect of trace Ce on microstructure and properties of near-rapidly solidified Al-Zn-Mg-Cu alloy was studied in order to find out rational homogenizing heat treatment process. The results show that Ce plays a role of refining grain and purifying molten alloy. The addition of Ce reduces dendritic spacing, refines the grain structures, eliminates dispersed shrinkage. The addition of Ce reduces the initial melting point of low melting eutectic phases by 3℃, under the same homogenization conditions. Trace Ce promotes the dissolution of low melting eutectic phases into the matrix, which improves the effect of homogenization. Homogenization temperatures of alloy A should be lower than 480℃and alloy B should be lower than 470℃; the addition of Ce decreases the homogenization temperature and improves the homogenization effect. The addition of Ce also greatly increases the tensile strength of the alloys.

  10. Shipment and Disposal of Solidified Organic Waste (Waste Type IV) to the Waste Isolation Pilot Plant (WIPP)

    International Nuclear Information System (INIS)

    D'Amico, E. L; Edmiston, D. R.; O'Leary, G. A.; Rivera, M. A.; Steward, D. M.

    2006-01-01

    In April of 2005, the last shipment of transuranic (TRU) waste from the Rocky Flats Environmental Technology Site to the WIPP was completed. With the completion of this shipment, all transuranic waste generated and stored at Rocky Flats was successfully removed from the site and shipped to and disposed of at the WIPP. Some of the last waste to be shipped and disposed of at the WIPP was waste consisting of solidified organic liquids that is identified as Waste Type IV in the Contact-Handled Transuranic Waste Authorized Methods for Payload Control (CH-TRAMPAC) document. Waste Type IV waste typically has a composition, and associated characteristics, that make it significantly more difficult to ship and dispose of than other Waste Types, especially with respect to gas generation. This paper provides an overview of the experience gained at Rocky Flats for management, transportation and disposal of Type IV waste at WIPP, particularly with respect to gas generation testing. (authors)

  11. Primary Dendrite Array Morphology: Observations from Ground-based and Space Station Processed Samples

    Science.gov (United States)

    Tewari, Surendra; Rajamure, Ravi; Grugel, Richard; Erdmann, Robert; Poirier, David

    2012-01-01

    Influence of natural convection on primary dendrite array morphology during directional solidification is being investigated under a collaborative European Space Agency-NASA joint research program, "Microstructure Formation in Castings of Technical Alloys under Diffusive and Magnetically Controlled Convective Conditions (MICAST)". Two Aluminum-7 wt pct Silicon alloy samples, MICAST6 and MICAST7, were directionally solidified in microgravity on the International Space Station. Terrestrially grown dendritic monocrystal cylindrical samples were remelted and directionally solidified at 18 K/cm (MICAST6) and 28 K/cm (MICAST7). Directional solidification involved a growth speed step increase (MICAST6-from 5 to 50 micron/s) and a speed decrease (MICAST7-from 20 to 10 micron/s). Distribution and morphology of primary dendrites is currently being characterized in these samples, and also in samples solidified on earth under nominally similar thermal gradients and growth speeds. Primary dendrite spacing and trunk diameter measurements from this investigation will be presented.

  12. Effect of pH on the release of radionuclides and chelating agents from cement-solidified decontamination ion-exchange resins collected from operating nuclear power stations

    International Nuclear Information System (INIS)

    McIsaac, C.V.; Akers, D.W.; McConnell, J.W.

    1991-06-01

    Data are presented on the physical stability and leachability of radionuclides and chelating agents from cement-solidified decontamination ion-exchange resin wastes collected from two operating commercial light water reactors. Small-scale waste--form specimens collected during solidifications performed at the Brunswick Steam Electric Plant Unit 1 and at the James A. FitzPatrick Nuclear Power Station were leach-tested and subjected to compressive strength testing in accordance with the Nuclear Regulatory Commission's ''Technical Position on Waste Form'' (Revision 1). Samples of untreated resin waste collected from each solidification vessel before the solidification process were analyzed for concentrations of radionuclides, selected transition metals, and chelating agents to determine the quantities of these chemicals in the waste-form specimens. The chelating agents included oxalic, citric, and picolinic acids. In order to determine the effect of leachant chemical composition and pH on the stability and leachability of the waste forms, waste-form specimens were leached in various leachants. Results of this study indicate that differences in pH do not affect releases from cement-solidified decontamination ion-exchange resin waste forms, but that differences in leachant chemistry and the presence of chelating agents may affect the releases of radionuclides and chelating agents. Also, this study indicates that the cumulative releases of radionuclides and chelating agents are similar for waste- form specimens that decomposed and those that retained their general physical form. 36 refs., 60 figs., 28 tabs

  13. Recycling stabilised/solidified drill cuttings for forage production in acidic soils.

    Science.gov (United States)

    Kogbara, Reginald B; Dumkhana, Bernard B; Ayotamuno, Josiah M; Okparanma, Reuben N

    2017-10-01

    Stabilisation/solidification (S/S), which involves fixation and immobilisation of contaminants using cementitious materials, is one method of treating drill cuttings before final fate. This work considers reuse of stabilised/solidified drill cuttings for forage production in acidic soils. It sought to improve the sustainability of S/S technique through supplementation with the phytoremediation potential of plants, eliminate the need for landfill disposal and reduce soil acidity for better plant growth. Drill cuttings with an initial total petroleum hydrocarbon (TPH) concentration of 17,125 mg kg -1 and low concentrations of metals were treated with 5%, 10%, and 20% cement dosages. The treated drill cuttings were reused in granular form for growing a forage, elephant grass (Pennisetum purpureum), after mixing with uncontaminated soil. The grasses were also grown in uncontaminated soil. The phytoremediation and growth potential of the plants was assessed over a 12-week period. A mix ratio of one part drill cuttings to three parts uncontaminated soil was required for active plant growth. The phytoremediation ability of elephant grass (alongside abiotic losses) reduced the TPH level (up to 8795 mg kg -1 ) in the soil-treated-drill cuttings mixtures below regulatory (1000 mg kg -1 ) levels. There were also decreased concentrations of metals. The grass showed better heights and leaf lengths in soil containing drill cuttings treated with 5% cement dosage than in uncontaminated soil. The results suggest that recycling S/S treated drill cuttings for forage production may be a potential end use of the treated waste. Copyright © 2017 Elsevier Ltd. All rights reserved.

  14. The development of basic glass formulations for solidifying HLW from nuclear fuel reprocessing plant

    International Nuclear Information System (INIS)

    Jiang Yaozhong; Tang Baolong; Zhang Baoshan; Zhou Hui

    1995-01-01

    Basic glass formulations 90U/19, 90U/20, 90Nd/7 and 90Nd/10 applied in electric melting process are developed by using the mathematical model of the viscosity and electric resistance of waste glass. The yellow phase does not occur for basic glass formulations 90U/19 and 90U/20 solidifying HLW from nuclear fuel reprocessing plant when the waste loading is 20%. Under the waste loading is 16%, the process and product properties of glass 90U/19 and 90U/20 come up to or surpass the properties of the same kind of foreign waste glasses, and other properties are about the same to them of foreign waste glasses. The process and product properties of basic glass formulations 90Nd/7 and 90Nd/10 used for the solidification of 'U replaced by Nd' liquid waste are almost similar to them of 90U/19 and 90U/20. These properties fairly meet the requirements of 'joint test' (performed at KfK-INE, Germany). Among these formulations, 90Nd/7 is applied in cold engineering scale electric melting test performed at KfK-INE in Germany. The main process properties of cold test is similar to laboratory results

  15. Testing and evaluation of solidified high-level waste forms. Joint annual progress report 1983

    International Nuclear Information System (INIS)

    Malow, G.

    1985-01-01

    A second joint programme of the European Atomic Community was started in 1981 under the indirect action programme (1980-84), Action No 5 'Testing and evaluation of the properties of various potential materials for immobilizing high activity waste'. The overall objective of the research is to test various European potential solidified high-level radioactive waste forms so as to predict their behaviour after disposal. The most important aspect is to produce data to calculate the activity release from the waste products under the attack of various aqueous solutions. The experiments were partly performed under waste repository relevant conditions and partly under simplified conditions for investigating basic activity release mechanisms. The topics of the programme were: (i) studies of basic leaching mechanisms; (ii) studies of hydrothermal leaching and surface attack of waste glasses; (iii) leach test carried out in contact with granite at low water flow rates; (iv) static leach tests with specimen surrounded by canister and backfill materials; (v) specific isotope leach tests in slowly flowing water; (vi) leach test of actinide spiked samples; (vii) leach tests of highly radioactive samples; (viii) leach tests of alpha radiation stability; (ix) studies of mechanical stability; (x) studies of mineral phases as model compounds and phase relations

  16. Developments of high strength Bi-containing Sn0.7Cu lead-free solder alloys prepared by directional solidification

    Energy Technology Data Exchange (ETDEWEB)

    Hu, Xiaowu, E-mail: xwhmaterials@aliyun.com [School of Mechanical Electrical Engineering, Nanchang University, Nanchang 330031 (China); Li, Yulong [School of Mechanical Electrical Engineering, Nanchang University, Nanchang 330031 (China); Liu, Yi [School of Materials Science and Engineering, Nanchang University, Nanchang 330031 (China); Min, Zhixian [China Electronics Technology Group Corporation No. 38 Research Institute, Hefei 230088 (China)

    2015-03-15

    Highlights: • The Sn0.7Cu–xBi solder alloys were directionally solidified. • Both spacing and diameter of fibers decreased with increasing solidification rate. • The UTS and YS first increased with increased solidification rate, then decreased. • The UTS and YS of Sn0.7Cu–xBi first increased with increased Bi content. - Abstract: Bi-containing Sn0.7Cu (SC) eutectic solder alloys were prepared and subjected to directional solidification, through which new types of fiber reinforced eutectic composites were generated. The influences of Bi addition on the microstructures and tensile properties of directionally solidified (DS) Bi-containing eutectic SC lead-free solder alloys have been investigated by using differential scanning calorimetry (DSC), scanning electron microscopy (SEM), energy dispersive spectrometry (EDS) and a tensile testing machine. The experimental results showed that addition of Bi could effectively reduce both the melting temperature and undercooling of SC solder alloy. The microstructures of DS SC–xBi solder alloys were composed of Sn-rich phase (β) and Cu{sub 6}Sn{sub 5} fiber. No other intermetallic compounds (IMCs) with Bi content were observed in the solder matrix for SC solder alloys with various Bi contents. Both fiber spacing and diameter all decreased gradually with increasing growth rate and/or Bi content. Besides, the regularity of Cu{sub 6}Sn{sub 5} fibers alignment also decreased with increasing growth rate, too. The tensile strengths of the SC–xBi eutectic solder alloys varied parabolically with growth rate (R). When R was 60 μm/s, maximum tensile strengths of 43.8, 55.2 and 56.37 MPa were reached for SC, SC0.7Bi and SC1.3Bi solder alloys. A comparison of tensile strength of SC, SC0.7Bi and SC1.3Bi with the same R indicated that the tensile strength increased with increasing Bi content, which was attributed to the presence of Bi and its role in refining microstructure and solid solution strengthening.

  17. Hydration products and mechanical properties of hydroceramics solidified waste for simulated Non-alpha low and intermediate level radioactive wastes

    International Nuclear Information System (INIS)

    Wang Jin; Hong Ming; Wang Junxia; Li Yuxiang; Teng Yuancheng; Wu Xiuling

    2011-01-01

    In this paper, simulated non-alpha low and intermediate level radioactive wastes was handled as curing object and that of 'alkali-slag-coal fly ash-metakaolin' hydroceramics waste forms were prepared by hydrothermal synthesis method. The hydration products were analyzed by X ray diffraction. The composition of hydrates and the compressive strength of waste forms were determined and measured. The results indicate that the main crystalline phase of hydration products were analcite when the temperature was 150 to 180 degree C and the salt content ratio was 0.10 to 0.30. Analcite diffraction peaks in hydration products is increasing when the temperature was raised and the reaction time prolonged. Strength test results show that the solidified waste forms have superior compressive strength. The compressive strength gradually decreased with the increase in salt content ratio in waste forms. (authors)

  18. Removal of radioactive cesium from surface soils solidified using polyion complex. Rapid communication for decontamination test at Iitate-mura in Fukushima Prefecture

    International Nuclear Information System (INIS)

    Naganawa, Hirochika; Yanase, Nobuyuki; Mitamura, Hisayoshi; Nagano, Tetsushi; Yoshida, Zenko; Kumazawa, Noriyuki; Saitoh, Hiroshi; Kashima, Kaoru; Fukuda, Tatsuya; Tanaka, Shun-ichi

    2011-01-01

    We tried the decontamination of surface soils for three types of agricultural land at Nagadoro district of Iitate-mura (village) in Fukushima Prefecture, which is highly contaminated by deposits of radionuclides from the plume released from the Fukushima Daiichi nuclear power plant. The decontamination method consisted of the peeling of surface soils solidified using a polyion complex, which was formed from a salt solution of polycations and polyanions. Two types of polyion complex solution were applied to an upland field in a plastic greenhouse, a pasture, and a paddy field. The decontamination efficiency of the surface soils reached 90%, and dust release was effectively suppressed during the removal of surface soils. (author)

  19. Monotonic and fatigue deformation of Ni--W directionally solidified eutectic

    International Nuclear Information System (INIS)

    Garmong, G.; Williams, J.C.

    1975-01-01

    Unlike many eutectic composites, the Ni--W eutectic exhibits extensive ductility by slip. Furthermore, its properties may be greatly varied by proper heat treatments. Results of studies of deformation in both monotonic and fatigue loading are reported. During monotonic deformation the fiber/matrix interface acts as a source of dislocations at low strains and an obstacle to matrix slip at higher strains. Deforming the quenched-plus-aged eutectic causes planar matrix slip, with the result that matrix slip bands create stress concentrations in the fibers at low strains. The aged eutectic reaches generally higher stress levels for comparable strains than does the as-quenched eutectic, and the failure strains decrease with increasing aging times. For the composites tested in fatigue, the aged eutectic has better high-stress fatigue resistance than the as-quenched material, but for low-stress, high-cycle fatigue their cycles to failure are nearly the same. However, both crack initiation and crack propagation are different in the two conditions, so the coincidence in high-cycle fatigue is probably fortuitous. The effect of matrix strength on composite performance is not simple, since changes in strength may be accompanied by alterations in slip modes and failure processes. (17 fig) (auth)

  20. Instabilities in rapid directional solidification under weak flow

    Science.gov (United States)

    Kowal, Katarzyna N.; Davis, Stephen H.; Voorhees, Peter W.

    2017-12-01

    We examine a rapidly solidifying binary alloy under directional solidification with nonequilibrium interfacial thermodynamics viz. the segregation coefficient and the liquidus slope are speed dependent and attachment-kinetic effects are present. Both of these effects alone give rise to (steady) cellular instabilities, mode S , and a pulsatile instability, mode P . We examine how weak imposed boundary-layer flow of magnitude |V | affects these instabilities. For small |V | , mode S becomes a traveling and the flow stabilizes (destabilizes) the interface for small (large) surface energies. For small |V | , mode P has a critical wave number that shifts from zero to nonzero giving spatial structure. The flow promotes this instability and the frequencies of the complex conjugate pairs each increase (decrease) with flow for large (small) wave numbers. These results are obtained by regular perturbation theory in powers of V far from the point where the neutral curves cross, but requires a modified expansion in powers of V1 /3 near the crossing. A uniform composite expansion is then obtained valid for all small |V | .

  1. Modeling of zinc solubility in stabilized/solidified electric arc furnace dust

    International Nuclear Information System (INIS)

    Fernandez-Olmo, Ignacio; Lasa, Cristina; Irabien, Angel

    2007-01-01

    Equilibrium models which attempt for the influence of pH on the solubility of metals can improve the dynamic leaching models developed to describe the long-term behavior of waste-derived forms. In addition, such models can be used to predict the concentration of metals in equilibrium leaching tests at a given pH. The aim of this work is to model the equilibrium concentration of Zn from untreated and stabilized/solidified (S/S) electric arc furnace dust (EAFD) using experimental data obtained from a pH-dependence leaching test (acid neutralization capacity, ANC). EAFD is a hazardous waste generated in electric arc furnace steel factories; it contains significant amounts of heavy metals such as Zn, Pb, Cr or Cd. EAFD from a local factory was characterized by X-ray fluorescence (XRF), acid digestion and X-ray diffraction (XRD). Zn and Fe were the main components while the XRD analysis revealed that zincite, zinc ferrite and hematite were the main crystalline phases. Different cement/EAFD formulations ranging from 7 to 20% dry weight of cement were prepared and subjected to the ANC leaching test. An amphoteric behavior of Zn was found from the pH dependence test. To model this behavior, the geochemical model Visual MINTEQ (VMINTEQ) was used. In addition to the geochemical model, an empirical model based on the dissolution of Zn in the acidic zone and the re-dissolution of zinc compounds in the alkaline zone was considered showing a similar prediction than that obtained with VMINTEQ. This empirical model seems to be more appropriate when the metal speciation is unknown, or when if known, the theoretical solid phases included in the database of VMINTEQ do not allow to describe the experimental data

  2. Sensitive determination of cadmium using solidified floating organic drop microextraction-slotted quartz tube-flame atomic absorption spectroscopy.

    Science.gov (United States)

    Akkaya, Erhan; Chormey, Dotse Selali; Bakırdere, Sezgin

    2017-09-20

    In this study, solidified floating organic drop microextraction (SFODME) by 1-undecanol was combined with slotted quartz tube flame atomic absorption spectrometry (SQT-FAAS) for the determination of cadmium at trace levels. Formation of a complex with 4,4'-dimethyl-2,2'-bipyridine facilitated the extraction of cadmium from aqueous solutions. Several chemical variables were optimized in order to obtain high extraction outputs. Parameters such as concentration of the ligand, pH, and amount of buffer solution were optimized to enhance the formation of cadmium complex. The SFODME method was assisted by dispersion of extractor solvent into aqueous solutions using 2-propanol. Under the optimum extraction and instrumental conditions, the limit of detection and limit of quantitation values obtained for cadmium using the combined methods (SFODME-SQT-FAAS) were found to be 0.4 and 1.3 μg L -1 , respectively. Matrix effects on the method were also examined for tap water and wastewater, and spiked recovery results were found to be very satisfactory. Graphical Abstract SFODME-SQT-FAAS system for sensitive determination of cadmium.

  3. Characterization of solidified radioactive waste and container due to the incorporation of high density polyethylene granules and powder in mortar matrices

    International Nuclear Information System (INIS)

    Peric, A.D.

    1999-01-01

    Powder and granules of the high density polyethylene (PEHD) were used to prepare mortar based matrices for immobilization of radioactive waste materials containing 137 Cs, as well as containers for solidified radioactive waste form. Seven types of matrices, differ due to the percentage of granules and filler material added, were investigated. PEHD powder and granules were added to mortar matrix preparations with the objective of improving physico-chemical characteristics of the radwaste-mortar matrix mixtures, in particular the leach-rate of the immobilized radionuclide, as well as mechanical characteristics either of mortar matrix and container. In this paper, only mechanical strength aspect of the investigated mortar and concrete container formulations, is presented. The equivalent diameter of the PEHD granules used was 2.0 mm. PEHD granules were used to replace 100 volume percent of stone granules, sifted size of 2.0 mm, normally used in the matrix preparation, in order to decrease the porosity and density of the mortar matrix and to avoid segregation of the stone particles at the bottom of the immobilized radioactive waste cylindrical form. PEHD powder, particle size of 250 micrometer, was added as filler to the mortar formulation, replacing 5, 8 and 10 wt% of the total cement weight in matrix formulation and 15 and 18 wt% of the total cement weight in container formulation. Cured samples were investigated on mechanical strength, using 150 MPa hydraulic press, in order to determine influence of added polyethylene granules and powder on samples resistance to mechanical forces that solidified waste materials and concrete containers may experience at the disposal site. Results of performed investigations have shown that samples prepared with polyethylene granules, replacing 100 wt% of the stone granules, have almost twice as much mechanical strength than samples prepared with stone aggregate. Samples prepared with PEHD granules and powder have mechanical strength

  4. The potential of solidified molasses-based blocks for the correction of multinutritional deficiencies in buffaloes and other ruminants fed low-quality agro-industrial byproducts

    International Nuclear Information System (INIS)

    Leng, R.A.

    1984-01-01

    The main principles for formulating diets for ruminant animals in developing countries are outlined and examples provided of the successful application of these principles for feeding buffaloes and cattle in India, Philippines and Australia. It is concluded that the provision of a continuous supply of urea in the form of solidified feed blocks to increase the intake and digestibility of roughage-based diets is a management tool that could be used by small farmers in developing countries to improve weight gains and milk yields. Since such blocks can be easily supplemented with macro- and micro-elements needed by ruminants, they could also be useful for correcting multi-nutritional deficiencies. (author)

  5. Evaluation of the performance of solidified commercial low-level wastes in an arid climate

    International Nuclear Information System (INIS)

    Graham, M.J.; Walter, M.B.

    1984-01-01

    Shallow land burial is being used as a disposal method for commercial low-level waste at waste disposal sites in arid (Hanford, Washington) and humid (Barnwell, South Carolina) climatic regions. A field lysimeter facility has been established at Hanford in which to conduct waste-form leaching tests. The primary objective of this research is to determine typical source terms generated by commercial solidified low-level wastes. The field lysimeter facility consists of 10, 3 M deep by 1.8 M diameter, closed-bottomed lysimeters around a central 4 M deep by 4 M diameter instrument caisson. Commercial cement and dow polymer waste samples were removed from 210 L drums and placed in the 1.8 M diameter lysimeters. Two bitumen samples are planned to be emplaced in the facility this year. The central caisson provides access to the instrumentation in the individual lysimeters and allows selective sampling of the soil and waste forms. Suction candles (ceramic cups) placed around the waste will be used to periodically collect soil water samples for chemical analysis. Meteorological data, moisture content, and soil temperature are being automatically monitored at the facility. Characterization of the soils and waste forms have been partially completed. These data consist of moisture release characteristics, particle size distribution, concentrations and distributions of radionuclides in the waste streams, and concentrations of hydrophilic organic species in one of the waste streams

  6. Macrosegregation Caused by Convection Associated with Directional Solidification through Cross-Section Change

    Science.gov (United States)

    Ghods, M.; Lauer, M.; Tewari, S. N.; Poirier, D. R..; Grugel, R. N.

    2015-01-01

    Al-7 wt% Si and Pb-6 wt% Sb alloy samples were directionally solidified (DS), with liquid above and solid below and gravity pointing down, in cylindrical graphite crucibles through an abrupt cross-section change. Fraction eutectic distribution in the microstructure, primary dendrite spacing and primary dendrite trunk diameters have been measured in the DS samples in the vicinity of section change in order to examine the effect of convection associated with the combined influence of thermosolutal factors and solidification shrinkage. It is observed that convection not only produces extensive radial and axial macrosegregation near cross-section change, it also affects the dendritic array morphology. Primary dendrite spacing and primary dendrite trunk diameter, both, are influenced by this convection. In addition to the experimental results, preliminary results from a numerical model which includes solidification shrinkage and thermosolutal convection in the mushy zone in its analysis will also be presented

  7. Magnetic domain structure, crystal orientation, and magnetostriction of Tb{sub 0.27}Dy{sub 0.73}Fe{sub 1.95} solidified in various high magnetic fields

    Energy Technology Data Exchange (ETDEWEB)

    Gao, Pengfei [Key Laboratory of Electromagnetic Processing of Materials (Ministry of Education), Northeastern University, Shenyang 110819 (China); Liu, Tie, E-mail: liutie@epm.neu.edu.cn [Key Laboratory of Electromagnetic Processing of Materials (Ministry of Education), Northeastern University, Shenyang 110819 (China); Dong, Meng [Key Laboratory of Electromagnetic Processing of Materials (Ministry of Education), Northeastern University, Shenyang 110819 (China); Yuan, Yi [School of Materials and Metallurgy, Northeastern University, Shenyang 110819 (China); Wang, Qiang [Key Laboratory of Electromagnetic Processing of Materials (Ministry of Education), Northeastern University, Shenyang 110819 (China)

    2016-03-01

    In this paper, we studied how applying a high magnetic field during solidification of Tb{sub 0.27}Dy{sub 0.73}Fe{sub 1.95} alloys affected their magnetic domain structure, crystal orientation, and magnetostriction. We observed the morphology of the magnetic domain during solidification, finding it change with the applied field: from fiber like (0 T) to dot like and closure mixed (4.4 T) to fiber like (8.8 T) to fishbone like (11.5 T). The alloy solidified at 4.4 T showed the best contrast of light and dark in its domain image, widest magnetic domain, fastest magnetization, and highest magnetostriction; this alloy is followed in descending order by the alloys solidified at 11.5 T, 8.8 T, and 0 T. The orientation of the (Tb, Dy)Fe{sub 2} phase changed with magnetic field from random (0 T) to 〈111〉 (4.4 T) to 〈113〉 (8.8 T) to 〈110〉 (11.5 T). The improvement in magnetostriction was likely caused by modification of both the magnetization process and the alloy microstructure. - Highlights: • We present how magnetic field affects magnetic domain structure of Tb{sub 0.27}Dy{sub 0.73}Fe{sub 1.95}. • Morphology and width of magnetic domain change with increasing magnetic field. • Magnetization and magnetostriction of alloy change with increasing magnetic field. • A transformation of random–〈111〉–〈113〉–〈110〉 for (Tb, Dy)Fe{sub 2} orientation forms.

  8. Effect of processing on microstructure and physical properties of three nickel-based superalloys with different hardening mechanisms

    Energy Technology Data Exchange (ETDEWEB)

    Strondl, Annika; Frommeyer, Georg [Department of Materials Technology, Max-Planck-Institut fuer Eisenforschung GmbH, Max-Planck-Strasse 1, D-40237 Duesseldorf (Germany); Klement, Uta [Department of Materials and Manufacturing Technology, Chalmers University of Technology, SE-412 96 Gothenburg (Sweden); Milenkovic, Srdjan; Schneider, Andre

    2012-07-15

    The nickel-based superalloys Inconel alloy 600, Udimet alloy 720, and Inconel alloy 718 were produced by electron beam melting (EBM), casting, and directional solidification (DS). The distance between dendrites and the size of the precipitates indicated the difference in solidification rates between the three processes. In this study, the solidification rate was fastest with EBM, closely followed by casting, whereas it was much slower with DS. In the directional solidified materials the <100> direction was the fastest and thus, preferred growth direction. The EBM samples show a sharp (001)[100] texture in the building direction and in the two scanning directions of the electron beam. Macrosegregation was observed in some cast and directionally solidified samples, but not in the EBM samples. The melting temperatures are in good agreement with literature and the narrow melting interval of IN600 compare to UD720 and IN718 might reduce the risk of incipient melting during EBM processing. Porosity was observed in the EBM samples and the reasons are discussed. However, EBM seems to be a feasible process route to produce nickel-based superalloys with well-defined texture, no macrosegregation and a rapidly solidified microstructure. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  9. Evolution of the microstructure and hardness of a rapidly solidified/melt-spun AZ91 alloy upon aging at different temperatures

    International Nuclear Information System (INIS)

    Wang Baishu; Liu Yongbing; An Jian; Li Rongguang; Su Zhenguo; Su Guihua; Lu You; Cao Zhanyi

    2009-01-01

    The effect of aging at different temperatures on a rapidly solidified/melt-spun AZ91 alloy has been investigated in depth. The microstructures of as-spun and aged ribbons with a thickness of approximately 60 μm were characterized using X-ray diffraction, transmission electron microscopy and laser optical microscopy; microhardness measurements were also conducted. It was found that the commercial AZ91 alloy undergoes a cellular/dendritic transition during melt-spinning at a speed of 34 m/s. A strengthening effect due to aging was observed: a maximum hardness of 110 HV/0.05 and an age-hardenability of 50% were obtained when the ribbon was aged at 200 deg. C for 20 min. The β-Mg 17 Al 12 phase exhibits net and dispersion types of distribution during precipitation. The dispersion of precipitates in dendritic grains or cells is the main source of strengthening

  10. Directional solidification of Zn-Al-Cu eutectic alloy by the vertical Bridgman method

    Directory of Open Access Journals (Sweden)

    Büyük U.

    2015-01-01

    Full Text Available In the present work, the effect of growth rate and temperature gradient on microstructure and mechanical properties of Zn-7wt.%Al-4wt.%Cu eutectic alloy has been investigated. Alloys prepared under steady-state conditions by vacuumed hot filing furnace. Then, the alloys were directionally solidified upward with different growth rates (V=11.62-230.77 mm/s at a constant temperature gradient (G=7.17 K/mm and with different temperature gradients (G=7.17-11.04 K/mm at a constant growth rate (V=11.62 mm/s by a Bridgman furnace. The microstructures were observed to be lamellae of Zn, Al and broken lamellae CuZn4 phases from quenched samples. The values of eutectic spacing, microhardness and ultimate tensile strength of alloys were measured. The dependency of the microstructure and mechanical properties on growth rate and temperature gradient were investigated using regression analysis.

  11. High-temperature deformation behavior and mechanical properties of rapidly solidified Al-Li-Co and Al-Li-Zr alloys

    International Nuclear Information System (INIS)

    Sastry, S.M.L.; Oneal, J.E.

    1984-01-01

    The deformation behavior at 25-300 C of rapidly solidified Al-3Li-0.6Co and Al-3Li-0.3Zr alloys was studied by tensile property measurements and transmission electron microscopic examination of dislocation substructures. In binary Al-3Li and Al-3Li-Co alloys, the modulus normalized yield stress increases with an increase in temperature up to 150 C and then decreases. The yield stress at 25 C of Al-3Li-0.3Zr alloys is 180-200 MPa higher than that of Al-3Li alloys. However, the yield stress of the Zr-containing alloy decreases drastically with increasing temperatures above 75 C. The short-term yield stresses at 100-200 C of the Al-3Li-based alloys are higher than that of the conventional high-temperature Al alloys. The temperature dependences of the flow stresses of the alloys were analyzed in terms of the magnitudes and temperature dependences of the various strengthening contributions in the two alloys. The dislocation substructures at 25-300 C were correlated with mechanical properties. 19 references

  12. Study of Fatigue and Fracture Behavior of Cr-Based Alloys and Intermetallic Materials

    Energy Technology Data Exchange (ETDEWEB)

    He, YH

    2001-01-31

    The microhardness, and tensile and fracture-toughness properties of drop-cast and directionally-solidified Cr-9.25 at.% (atomic percent) Ta alloys have been investigated. Directional solidification was found to soften the alloy, which could be related to the development of equilibrium and aligned microstructures. It was observed that the tensile properties of the Cr-Ta alloys at room and elevated temperatures could be improved by obtaining aligned microstructures. The directionally-solidified alloy also showed increased fracture toughness at room temperature. This trend is mainly associated with crack deflection and the formation of shear ribs in the samples with aligned microstructures. The sample with better-aligned lamellar exhibits greater fracture toughness.

  13. Evaluation of the performance of solidified commercial low-level wastes in an arid climate

    International Nuclear Information System (INIS)

    Graham, M.J.; Walter, M.B.

    1984-09-01

    Shallow land burial is being used as a disposal method for commercial low-level waste at waste disposal sites in arid (Hanford site near Richland, Washington) and humid (Barnwell, South Carolina) climatic regions. A field lysimeter facility has been established at the Hanford site in which to conduct waste-form leaching tests. The primary objective of this research is to determine typical source terms generated by commercial solidified low-level wastes. The field lysimeter facility consists of ten 3-m-deep by 1.8-m-diameter, closed-bottom lysimeters around a central instrument caisson, 4 m in diameter. Commercial cement and vinyl ester-styrene waste samples were removed from 210-L drums and placed in the 1.8-m-diameter lysimeters. Two bitumen samples are planned to be emplaced in the facility in 1984. The central caisson provides access to the instrumentation in the individual lysimeters and allows selective sampling of the soil and waste forms. Suction candles (ceramic cups) placed around the waste will be used to periodically collect soil water samples for chemical analysis. Meteorological data, moisture content, and soil temperature are automatically monitored at the facility. Characterization of the soils and waste forms have been partially completed. These data consist of moisture release characteristics, particle size distribution, concentrations and distributions of radionuclides in the waste forms, concentrations of radionuclides in the waste streams, and concentrations of hydrophilic organic species in one of the waste steams. 8 references, 3 figures, 5 tables

  14. The research of Ti-rich zone on the interface between TiCx and aluminum melt and the formation of Ti3Al in rapid solidified Al-Ti-C master alloys

    International Nuclear Information System (INIS)

    Jiang Kun; Ma Xiaoguang; Liu Xiangfa

    2009-01-01

    In the present work, the thermodynamic tendency of formation of Ti-rich zone on the interface between TiC x and aluminum melt is calculated and a high titanium concentration can exist in the zone according to the thermodynamic calculation. Rapid solidified Al-5Ti-0.5C master alloy is analyzed by X-ray diffraction (XRD) and transmission electronic microscopy (TEM). The appearance of Ti 3 Al in the master alloy results from the existence of high-concentration Ti-rich zone.

  15. Time-dependent performance of soil mix technology stabilized/solidified contaminated site soils.

    Science.gov (United States)

    Wang, Fei; Wang, Hailing; Al-Tabbaa, Abir

    2015-04-09

    This paper presents the strength and leaching performance of stabilized/solidified organic and inorganic contaminated site soil as a function of time and the effectiveness of modified clays applied in this project. Field trials of deep soil mixing application of stabilization/solidification (S/S) were performed at a site in Castleford in 2011. A number of binders and addictives were applied in this project including Portland cement (PC), ground granulated blastfurnace slag (GGBS), pulverised fuel ash (PFA), MgO and modified clays. Field trial samples were subjected to unconfined compressive strength (UCS), BS CN 12457 batch leaching test and the extraction of total organics at 28 days and 1.5 years after treatment. The results of UCS test show that the average strength values of mixes increased from 0-3250 kPa at 28 days to 250-4250 kPa at 1.5 years curing time. The BS EN 12457 leachate concentrations of all metals were well below their drinking water standard, except Ni in some mixes exceed its drinking water standard at 0.02 mg/l, suggesting that due to varied nature of binders, not all of them have the same efficiency in treating contaminated soil. The average leachate concentrations of total organics were in the range of 20-160 mg/l at 28 days after treatment and reduced to 18-140 mg/l at 1.5 years. In addition, organo clay (OC)/inorgano-organo clay (IOC) slurries used in this field trial were found to have a negative effect on the strength development, but were very effective in immobilizing heavy metals. The study also illustrates that the surfactants used to modify bentonite in this field trail were not suitable for the major organic pollutants exist in the site soil in this project. Copyright © 2015 Elsevier B.V. All rights reserved.

  16. High damping Al-Fe-Mo-Si/Zn-Al composites produced by rapidly solidified powder metallurgy process

    International Nuclear Information System (INIS)

    Li, P.Y.; Dai, S.L.; Chai, S.C.; Li, Y.R.

    2000-01-01

    The metallic materials commonly used in aircraft and aerospace fields, such as aluminum and titanium alloys, steels, etc., show extremely low damping capacity (usually of the order of or less than 10 -3 ). Thus, some problems related to vibration may emerge and influence the reliability, safety and life of airplanes, satellites, etc. It has been reported that almost two thirds of errors for rockets and satellites are related to vibration and noise. One effective way to solve these vibration-related problems is to adopt high damping metallic materials. Conventional high damping alloys exhibit damping capacity above 10 -2 , however, their densities are usually great than 5 x 10 3 kg m -3 , or their strengths are less than 200 MPa (for alloys based on dislocation damping), making them impossible to be applied to aircraft and aerospace areas. Recently, some low-density high-damping metal/metal composites based on aluminum and high damping alloys have been developed in Beijing Institute of Aeronautical Materials (BIAM) by the rapidly solidified power metallurgy process. This paper aims to report the properties of the composites based on a high temperature Al-Fe-Mo-Si alloy and a high damping Zn-Al alloy, and compare them with that of 2618-T61 alloy produced by the ingot metallurgy process

  17. The effects of low-molecular-weight emulsifiers in O/W-emulsions on microviscosity of non-solidified oil in fat globules and the mobility of emulsifiers at the globule surfaces

    DEFF Research Database (Denmark)

    Munk, Merete B.; Erichsen, Henriette Rifbjerg; Andersen, Mogens Larsen

    2014-01-01

    caseinate and different combinations of lactic acid ester of monoglyceride (LACTEM), unsaturated monoglycerides (GMU) or saturated monoglyceride (GMS) were studied. The non-solidified oil in emulsions made with LACTEM. +. GMU had a high microviscosity, whereas the emulsion made with GMS had a low...... of the spin probe on the droplet surfaces. Conversely, in presence of LACTEM and GMS, the protein surface loads decreased and high surface mobilities were observed. Based on these results it is argued that the high macroscopic viscosity and lipid agglomeration of emulsions containing GMU is due to a lipid...

  18. Determination of the leaching rate of radionuclide 134Cs from the solidified radioactive wastes in Syrian Portland cement and cement-microsilica matrixes

    International Nuclear Information System (INIS)

    Ismail Shaaban; Nasim Assi

    2010-01-01

    The suitability of Syrian Portland cement for disposal of solidified low-level radioactive waste was assessed by measuring the leaching rate of 134 Cs. In ordinary cement concrete, a leaching rate of 1.309 x 10 -3 g/cm 2 per day was measured. Mixing this concrete with microsilica reduced significantly the leaching rate to 3.106 x 10 -4 g/cm 2 per day for 1% mixing, and to 9.645 x 10 -5 g/cm 2 per day for 3% mixing. It was also found that the application of a latex paint reduced these leaching rates by about 10%. These results, along with mechanical strength tests (under radiation exposure, high temperature, long water immersion and freeze-thaw cycling) indicate that Syrian Portland cement is suited for the disposal of low-level radioactive waste. (author)

  19. On creep of directionally solidified eutectic Co-Cr-C-base superalloys

    International Nuclear Information System (INIS)

    Hildebrandt, U.W.

    1981-01-01

    It is shown in the present paper that the stress exponent and the activation energy of an Al-modified 73 C-alloy agree with the following mechanisms: diffusion controlled climbing of dislocation takes place and, the activation energy is in accordance with the self-diffusion energy of chromium, particularly that of Cr in Cr 7 C 3 . (orig.) [de

  20. Effect of permeable flow on cyclic layering in solidifying magma bodies: Insights from an analog experiment of diffusion-precipitation systems

    Science.gov (United States)

    Toramaru, A.; Yamauchi, S.

    2012-04-01

    Characteristic structures such as rhythmic layering, cress cumulate, cross bedding, perpendicular feldspar rock etc, are commonly observed in layered intrusion or shallow magmatic intrusions. These structures result from complex processes including thermal and compositional diffusions, crystallization, crystal settling, convection and interaction among three phases (crystals, bubble, melt). In order to understand how the differentiation proceeds in solidifying magma bodies from each characteristic structure together with chemical signatures, it is necessary to evaluate the relative importance among these elemental processes on structures. As an attempt to evaluate the effect of advection on a diffusion-related structure, we carried out an analog experiment of Liesegang system using lead-iodide (PbI2) crystallization in agar media which have been normally used to prohibit convection. In the ordinary Liesegang band formation experiments including only diffusion and crystallization kinetics without any advection and convection, the precipitation bands develop with regular spacing following a geometric progression due to two-component diffusion and reaction with supersaturation. This type of banding structure has been advocated as the same type of cyclic layering or vesicle layering (a sort of rhythmic layering) in dykes or sills. In order to see the effect of one-directional advection on Liesegang band, we apply the electric field (5 V to 25 V for a distance 15 cm) along the concentration gradient in agar media, thereby counteracting flows of lead anion Pb2+ and iodide ion I- are driven at constant velocities. The flows of anions and ions are equivalent to the permeable flows in porous media of crystal mush. The resultant precipitation structures exhibit very curious banding structure in which band spacings do not change with distance, are nearly constant and quite narrow, depending on the voltage, unlike those in ordinary Liesegang bands in which band spacings

  1. Solidified structure and leaching properties of metallurgical wastewater treatment sludge after solidification/stabilization process.

    Science.gov (United States)

    Radovanović, Dragana Đ; Kamberović, Željko J; Korać, Marija S; Rogan, Jelena R

    2016-01-01

    The presented study investigates solidification/stabilization process of hazardous heavy metals/arsenic sludge, generated after the treatment of the wastewater from a primary copper smelter. Fly ash and fly ash with addition of hydrated lime and Portland composite cement were studied as potential binders. The effectiveness of the process was evaluated by unconfined compressive strength (UCS) testing, leaching tests (EN 12457-4 and TCLP) and acid neutralization capacity (ANC) test. It was found that introduction of cement into the systems increased the UCS, led to reduced leaching of Cu, Ni and Zn, but had a negative effect on the ANC. Gradual addition of lime resulted in decreased UCS, significant reduction of metals leaching and high ANC, due to the excess of lime that remained unreacted in pozzolanic reaction. Stabilization of more than 99% of heavy metals and 90% of arsenic has been achieved. All the samples had UCS above required value for safe disposal. In addition to standard leaching tests, solidificates were exposed to atmospheric conditions during one year in order to determine the actual leaching level of metals in real environment. It can be concluded that the EN 12457-4 test is more similar to the real environmental conditions, while the TCLP test highly exaggerates the leaching of metals. The paper also presents results of differential acid neutralization (d-AN) analysis compared with mineralogical study done by scanning electron microscopy and X-ray diffraction analysis. The d-AN coupled with Eh-pH (Pourbaix) diagrams were proven to be a new effective method for analysis of amorphous solidified structure.

  2. Liquid-Phase Packaging of a Glucose Oxidase Solution with Parylene Direct Encapsulation and an Ultraviolet Curing Adhesive Cover for Glucose Sensors

    Directory of Open Access Journals (Sweden)

    Seiichi Takamatsu

    2010-06-01

    Full Text Available We have developed a package for disposable glucose sensor chips using Parylene encapsulation of a glucose oxidase solution in the liquid phase and a cover structure made of an ultraviolet (UV curable adhesive. Parylene was directly deposited onto a small volume (1 μL of glucose oxidase solution through chemical vapor deposition. The cover and reaction chamber were constructed on Parylene film using a UV-curable adhesive and photolithography. The package was processed at room temperature to avoid denaturation of the glucose oxidase. The glucose oxidase solution was encapsulated and unsealed. Glucose sensing was demonstrated using standard amperometric detection at glucose concentrations between 0.1 and 100 mM, which covers the glucose concentration range of diabetic patients. Our proposed Parylene encapsulation and UV-adhesive cover form a liquid phase glucose-oxidase package that has the advantages of room temperature processing and direct liquid encapsulation of a small volume solution without use of conventional solidifying chemicals.

  3. Variation of long-period stacking order structures in rapidly solidified Mg97Zn1Y2 alloy

    International Nuclear Information System (INIS)

    Matsuda, M.; Ii, S.; Kawamura, Y.; Ikuhara, Y.; Nishida, M.

    2005-01-01

    The long-period stacking order (LPSO) structures in rapidly solidified Mg 97 Zn 1 Y 2 alloy have been studied by conventional and high-resolution transmission electron microscopes (HRTEMs). There are four kinds of stacking sequences in the LPSO structures, i.e., 18R of ABABABCACACABCBCBC, 14H of ACBCBABABABCBC, 10H of ABACBCBCAB and 24R of ABABABABCACACACABCBCBCBC. The 18R structure is dominantly observed in the present study. The rest three are occasionally observed in places. The 10H and 24R structures are recently discovered. The lattice constants of 18R(1-bar 1-bar -bar 1-bar 1-bar -bar 2) 3 , 14H(2-bar -bar 1-bar 2-bar -bar 1-bar 1-bar -bar 1-bar 1-bar -bar 2-bar 1-bar -bar 2), 10H(1-bar 3-bar -bar 1-bar 1-bar -bar 3-bar 1-bar ) and 24R(1-bar 1-bar -bar 1-bar 1-bar -bar 1-bar 1-bar -bar 2) 3 structures are estimated to be a=0.320nm and c=4.678nm, a=0.325nm and c=3.694nm, a=0.325nm and c=2.603nm, a=0.322nm and c=6.181nm for the hexagonal structure, respectively

  4. Mechanism of nucleation and growth of hydrogen porosity in solidifying A356 aluminum alloy: an analytical solution

    International Nuclear Information System (INIS)

    Li, K.-D.; Chang, Edward

    2004-01-01

    This study derives an analytical solution for the mechanism of nucleation and growth of hydrogen pore in the solidifying A356 aluminum alloy. A model of initial transient hydrogen redistribution in the growing dendritic grain is used to modify the lever rule for the mechanism of nucleation of pore. The model predicts the fraction of solid at nucleation, the temperature range of nucleation, the radius of hydrogen diffusion cell, and the supersaturation of hydrogen needed for nucleation. The role of solidus velocity in nucleation is explained. The parameters calculated from the model of nucleation are used for analyzing the mechanism of kinetic diffusion-controlled growth of pore, in which the mathematical transformations of variables are introduced. With the transformations, it is argued that the diffusion problem involving the liquid and solid phases during solidification could be treated as a classic problem of precipitation in the single-phase medium treated by Ham or Avrami. The analytical solution for the nucleation of pore is compared with the mechanism of macrosegregation. The predicted volume percent of porosity and radius of pore based on the mechanism of growth of pore is discussed with respect to the thermodynamic solution, the published experimental data, the numerical solutions, and the role of interdendritic fluid flow governed by Darcy's law

  5. Long-term reactive transport modelling of stabilized/solidified waste: from dynamic leaching tests to disposal scenarios

    Energy Technology Data Exchange (ETDEWEB)

    Windt, Laurent de [Ecole des Mines de Paris, CG-Hydrodynamics and Reaction Group, 35 R. St-Honore, 77300 Fontainebleau (France)]. E-mail: laurent.dewindt@ensmp.fr; Badreddine, Rabia [INERIS, Direction des Risques Chroniques, Unite Dechets et Sites Pollues, Parc Technologique Alata BP 2, 60550 Verneuil-en-Halatte (France); Lagneau, Vincent [Ecole des Mines de Paris, CG-Hydrodynamics and Reaction Group, 35 R. St-Honore, 77300 Fontainebleau (France)

    2007-01-31

    Environmental impact assessment of hazardous waste disposal relies, among others, on standardized leaching tests characterized by a strong coupling between diffusion and chemical processes. In that respect, this study shows that reactive transport modelling is a useful tool to extrapolate laboratory results to site conditions characterized by lower solution/solid (L/S) ratios, site specific geometry, infiltration, etc. A cement solidified/stabilized (S/S) waste containing lead is investigated as a typical example. The reactive transport model developed in a previous study to simulate the initial state of the waste as well as laboratory batch and dynamic tests is first summarized. Using the same numerical code (HYTEC), this model is then integrated to a simplified waste disposal scenario assuming a defective cover and rain water infiltration. The coupled evolution of the S/S waste chemistry and the pollutant plume migration are modelled assessing the importance of the cracking state of the monolithic waste. The studied configurations correspond to an undamaged and fully sealed system, a few main fractures between undamaged monoliths and, finally, a dense crack-network in the monoliths. The model considers the potential effects of cracking, first the increase of rain water and carbon dioxide infiltration and, secondly, the increase of L/S ratio and reactive surfaces, using either explicit fracture representation or dual porosity approaches.

  6. Microdrilled cartilage defects treated with thrombin-solidified chitosan/blood implant regenerate a more hyaline, stable, and structurally integrated osteochondral unit compared to drilled controls.

    Science.gov (United States)

    Marchand, Catherine; Chen, Gaoping; Tran-Khanh, Nicolas; Sun, Jun; Chen, Hongmei; Buschmann, Michael D; Hoemann, Caroline D

    2012-03-01

    This study analyzed the long-term cartilage and subchondral bone repair of microdrilled defects treated with chitosan glycerol-phosphate/blood implant, using thrombin (Factor IIa) to accelerate in situ solidification. We also evaluated the cartilage repair response to six smaller microdrill holes compared with two larger holes. Bilateral knee trochlear cartilage defects were created in n=8 skeletally mature rabbits, drilled with six proximal 0.5 mm and two distal 0.9 mm holes, then covered with in situ-solidified IIa-implants (treated) or with IIa-alone (control). After 6.5 months of repair, cartilage repair tissues were analyzed by histological scoring and histomorphometry for hyaline matrix characteristics and osseous integration. Subchondral repair bone was analyzed by 3D microcomputed tomography and compared to acute defects (n=6) and intact trochlea (n=8). Implant-treated cartilage repair tissues had higher structural integrity through the entire defect (p=0.02), twofold higher percent staining for glycosaminoglycan (p=0.0004), and ~24% more collagen type II staining over the smaller drill holes (p=0.008) compared with controls. Otherwise, hole diameter had no specific effect on cartilage repair. The subchondral bone plate was partially restored in treated and control defects but less dense than intact trochlea, with evidence of incomplete regeneration of the calcified cartilage layer. More residual drill holes (p=0.054) were detected in control versus treated defects, and control defects with more than 40% residual holes presented abnormally thicker trabeculae compared with treated defects. Low osteoclast numbers after 6.5 months repair suggested that bone was no longer remodeling. The subchondral bone plate surrounding the defects exhibited a significant thickening compared with age-matched intact trochlea. These data suggest that debridement and drilling can lead to long-term subchondral bone changes outside the cartilage defect. Compared with drilled

  7. Macrosegregation and Grain Formation Caused by Convection Associated with Directional Solidification Through Cross-Section Increase

    Science.gov (United States)

    Ghods, Masoud; Lauer, Mark; Tewari, Surendra; Poirier, David; Grugel, Richard

    2016-01-01

    Cylindrical Al-7 wt% Silicon, Al-19 wt% Copper and Lead-6 wt% Antimony alloy samples were directionally solidified (DS) with liquid above, solid below, and gravity pointing down, in graphite crucibles having an abrupt cross-sectional increase. These alloys have similar solidification shrinkage but are expected to have different degrees of thermosolutal convection during solidification. Microstructures in the DS samples in the vicinity of the section change have been studied in order to examine the effect of convection associated with the combined influence of thermosolutal effects and solidification shrinkage. Extensive radial and axial macrosegregation associated with cross-section change is observed. It also appears that steepling and local primary alpha-phase remelting resulting from convection are responsible for stray grain formation at the reentrant corners. Preliminary results from a numerical model, which includes solidification shrinkage and thermosolutal convection in the mushy zone, indicate that these regions are prone to solutal remelting of dendrites.

  8. Sustained-release diclofenac potassium-loaded solid lipid microparticle based on solidified reverse micellar solution: in vitro and in vivo evaluation.

    Science.gov (United States)

    Chime, Salome Amarachi; Attama, Anthony Amaechi; Builders, Philip F; Onunkwo, Godswill C

    2013-01-01

    To formulate sustained-release diclofenac potassium-loaded solid lipid microparticles (SLMs) based on solidified reverse micellar solution (SRMS) and to evaluate the in vitro and in vivo properties. SRMS consisting of mixtures of Phospholipon® 90H and Softisan® 154 were used to formulate diclofenac potassium-loaded SLMs. Characterization based on the particle size and morphology, stability and encapsulation efficiency (EE%) were carried out on the SLMs. In vitro release was carried out in simulated intestinal fluid (pH 7.5). Anti-inflammatory and ulcerogenic properties were studied using rats. Maximum EE% of 95%, 94% and 93% were obtained for SLMs formulated with SRMS 1:1, 2:1 and 1:2, respectively. In vitro release showed about 85-90% drug release at 13 h. Diclofenac potassium-loaded SLMs showed good anti-inflammatory and gastro-protective properties. Diclofenac potassium-loaded SLMs based on SRMS could be used orally or parenterally under controlled conditions, for once daily administration.

  9. Investigation on the asymmetry of thermal condition and grain defect formation in the customary directional solidification process

    International Nuclear Information System (INIS)

    Ma, D; Wu, Q; Hollad, S; Bührig-Polaczek, A

    2012-01-01

    In the present study, the non-uniformity of the thermal condition and the corresponding grain defect formation in the customary Bridgman process were investigated. The casting clusters in radial alignment were directionally solidified in a Bridgman furnace. It was found that in the casting cluster, the shadow side facing the central rod was ineffectively heated in the hot zone and ineffectively cooled in the cooling zone during withdrawal, compared with the heater side facing the furnace heater. The metallographic examination of the simplified turbine blades exhibited that the platforms on the shadow side are very prone to stray grain formation, while the heater side reveals a markedly lower tendency for that. The asymmetric thermal condition causes the asymmetrical formation of these grain defects. This non-uniformity of the thermal condition should be minimized as far as possible, in order to effectively optimize the quality of the SC superalloy components.

  10. Evolution of the microstructure and nanohardness of Ti-48 at.%Al alloy solidified under high pressure

    International Nuclear Information System (INIS)

    Wang, Hongwei; Zhu, Dongdong; Zou, Chunming; Wei, Zunjie

    2012-01-01

    Highlights: → The microstructure of Ti-48Al alloy changes under high pressure. → With increasing pressure, the amount of γ s phase decreases. → High pressure leads to the decreasing of lamellar spacing. → The nanohardness of lamellar structure increases with pressure. -- Abstract: In this work the microstructure and nanohardness of Ti-48 at.%Al alloy solidified under different pressures (normal pressure, 2 GPa, 4 GPa) were experimental investigated by using a tungsten-carbide six-anvil apparatus. The results indicate that high pressure does not change the phase constitution of Ti-48 at.%Al alloy. However, the microstructure changes under high pressure. With increasing pressure, the volume fraction of interdendritic γ (γ s ) phase decreases and Al concentration in lamellae increases. When the pressure is 4 GPa, there is only a little γ s embedded in lamellar structure. The volume fraction of γ s phase is approximately 17.0% for normal pressure, 8.73% for 2 GPa, 0.69% for 4 GPa. The lamellar spacings also decrease with pressure, which are 495 nm, 345 nm, 227 nm under normal pressure, 2 GPa, 4 GPa, respectively. The change in nanohardness was discussed based on the microstructural observations. It shows a certain increase of the nanohardness as the pressure increases from normal pressure to 4 GPa. When the pressure is 4 GPa, the nanohardness increases by 50.2% compared with that of normal pressure.

  11. Solidifying incongruently melting intermetallic phases as bulk single phases using the example of Al{sub 2}Cu and Q-phase in the Al-Mg-Cu-Si system

    Energy Technology Data Exchange (ETDEWEB)

    Loeffler, Andrea [Institute of Materials Science and Technology, Friedrich-Schiller-University, Jena (Germany); Groebner, Joachim; Hampl, Milan [Institute of Metallurgy, Clausthal University of Technology, Clausthal-Zellerfeld (Germany); Engelhardt, Hannes [Institute of Materials Science and Technology, Friedrich-Schiller-University, Jena (Germany); Schmid-Fetzer, Rainer [Institute of Metallurgy, Clausthal University of Technology, Clausthal-Zellerfeld (Germany); Rettenmayr, Markus, E-mail: M.Rettenmayr@uni-jena.de [Institute of Materials Science and Technology, Friedrich-Schiller-University, Jena (Germany)

    2012-02-25

    Highlights: Black-Right-Pointing-Pointer Samples consisting of pure Al{sub 2}Cu and 95% Q-phase respectively were prepared. Black-Right-Pointing-Pointer The Q-phase composition is Al{sub 17}Cu{sub 9}Mg{sub 44}Si{sub 30}, its solubility range is negligible. Black-Right-Pointing-Pointer The Q-phase peritectic temperature was determined by DSC measurements as 703 Degree-Sign C. Black-Right-Pointing-Pointer A new thermodynamic dataset for the Q-phase has been assessed. - Abstract: Plane front directional solidification experiments were carried out for preparing incongruently melting intermetallic phases in the quaternary alloy system Al-Cu-Mg-Si, particularly the binary Al{sub 2}Cu phase and the quaternary phase ('Q-phase'). By this method, bulk samples that consist of only a single phase are generated. Sample sections consisting of 100% single phase Al{sub 2}Cu and of 95% Q-phase, respectively, were obtained. The composition of the Q-phase was measured by Energy Dispersive X-ray Spectroscopy (EDX). The measured concentrations are close to the Al{sub 3}Cu{sub 2}Mg{sub 9}Si{sub 7} composition that has recently been predicted as most stable by ab initio calculations. A peritectic temperature of 703 Degree-Sign C for the reaction Q {yields} L + Mg{sub 2}Si + (Si) was determined by differential scanning calorimetry (DSC). An optimization of the Calphad database was performed considering the measured composition and peritectic temperature. For validating the optimized database, Scheil calculations were performed and compared with the experimentally determined sequence of solidifying phases.

  12. Photoluminescence at room temperature of liquid-phase crystallized silicon on glass

    Directory of Open Access Journals (Sweden)

    Michael Vetter

    2016-12-01

    Full Text Available The room temperature photoluminescence (PL spectrum due band-to-band recombination in an only 8 μm thick liquid-phase crystallized silicon on glass solar cell absorber is measured over 3 orders of magnitude with a thin 400 μm thick optical fiber directly coupled to the spectrometer. High PL signal is achieved by the possibility to capture the PL spectrum very near to the silicon surface. The spectra measured within microcrystals of the absorber present the same features as spectra of crystalline silicon wafers without showing defect luminescence indicating the high electronic material quality of the liquid-phase multi-crystalline layer after hydrogen plasma treatment.

  13. Revisiting the constant growth angle: Estimation and verification via rigorous thermal modeling

    Science.gov (United States)

    Virozub, Alexander; Rasin, Igal G.; Brandon, Simon

    2008-12-01

    Methods for estimating growth angle ( θgr) values, based on the a posteriori analysis of directionally solidified material (e.g. drops) often involve assumptions of negligible gravitational effects as well as a planar solid/liquid interface during solidification. We relax both of these assumptions when using experimental drop shapes from the literature to estimate the relevant growth angles at the initial stages of solidification. Assumed to be constant, we use these values as input into a rigorous heat transfer and solidification model of the growth process. This model, which is shown to reproduce the experimental shape of a solidified sessile water drop using the literature value of θgr=0∘, yields excellent agreement with experimental profiles using our estimated values for silicon ( θgr=10∘) and germanium ( θgr=14.3∘) solidifying on an isotropic crystalline surface. The effect of gravity on the solidified drop shape is found to be significant in the case of germanium, suggesting that gravity should either be included in the analysis or that care should be taken that the relevant Bond number is truly small enough in each measurement. The planar solidification interface assumption is found to be unjustified. Although this issue is important when simulating the inflection point in the profile of the solidified water drop, there are indications that solidified drop shapes (at least in the case of silicon) may be fairly insensitive to the shape of this interface.

  14. Effect of Processing Parameters on Thickness of Columnar Structured Silicon Wafers Directly Grown from Silicon Melts

    Directory of Open Access Journals (Sweden)

    Jin-Seok Lee

    2012-01-01

    Full Text Available In order to obtain optimum growth conditions for desired thickness and more effective silicon feedstock usage, effects of processing parameters such as preheated substrate temperatures, time intervals, moving velocity of substrates, and Ar gas blowing rates on silicon ribbon thickness were investigated in the horizontal growth process. Most of the parameters strongly affected in the control of ribbon thickness with columnar grain structure depended on the solidification rate. The thickness of the silicon ribbon decreased with an increasing substrate temperature, decreasing time interval, and increasing moving velocity of the substrate. However, the blowing of Ar gas onto a liquid layer existing on the surface of solidified ribbon contributed to achieving smooth surface roughness but did not closely affect the change of ribbon thickness in the case of a blowing rate of ≥0.65 Nm3/h because the thickness of the solidified layer was already determined by the exit height of the reservoir.

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    Indian Academy of Sciences (India)

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    Improvement of multicrystalline silicon wafer solar cells by ... On statistical behaviour of stress drops in Portevin–Le. Chatelier .... Synthesis, growth, optical, mechanical and electrical ..... D.C. conductivity and spectroscopic studies of polyaniline.

  16. Microstructure and mechanical properties of a novel rapidly solidified, high-temperature Al-alloy

    Energy Technology Data Exchange (ETDEWEB)

    Overman, N.R., E-mail: Nicole.Overman@pnnl.gov [Pacific Northwest National Laboratory, P.O. Box 999, Richland, WA 99352 (United States); Mathaudhu, S.N. [Pacific Northwest National Laboratory, P.O. Box 999, Richland, WA 99352 (United States); University of California, Riverside, 3401 Watkins Dr., Riverside, CA 92521 (United States); Choi, J.P.; Roosendaal, T.J.; Pitman, S. [Pacific Northwest National Laboratory, P.O. Box 999, Richland, WA 99352 (United States)

    2016-02-15

    Rapid solidification (RS) processing, as a production method, offers a variety of unique properties based on far-from-equilibrium microstructures obtained through rapid cooling rates. In this study, we seek to investigate the microstructures and properties of a novel Al-alloy specifically designed for high temperature mechanical stability. Synthesis of, AlFe{sub 11.4}Si{sub 1.8}V{sub 1.6}Mn{sub 0.9} (wt.%), was performed by two approaches: rotating cup atomization (“shot”) and melt spinning (“flake”). These methods were chosen because of their ability to produce alloys with tailored microstructures due to their inherent differences in cooling rate. The as-solidified precursor materials were microstructurally characterized with electron microscopy. The results show that the higher cooling rate flake material exhibited the formation of nanocrystalline regions as well additional phase morphologies not seen in the shot material. Secondary dendritic branching in the flake material was on the order of 0.1–0.25 μm whereas branching in the shot material was 0.5–1.0 μm. Consolidated and extruded material from both precursor materials was mechanically evaluated at both ambient and high (300 °C) temperature. The consolidated RS flake material is shown to exhibit higher strengths than the shot material. The ultimate tensile strength of the melt spun flake was reported as 544.2 MPa at room temperature and 298.0 MPa at 300 °C. These results forecast the ability to design alloys and processing approaches with unique non-equilibrium microstructures with robust mechanical properties at elevated temperatures. - Highlights: • A novel alloy, AlFe{sub 11.4}Si{sub 1.8}V{sub 1.6}Mn{sub 0.9} was fabricated by rapid solidification. • Room temperature yield strength exceeded 500 MPa. • Elevated temperature (300 °C) yield strength exceeded 275 MPa. • Forging, after extrusion of the alloy resulted in microstructural coarsening. • Decreased strength and ductility was

  17. Composition, Taste, Aroma, and Antioxidant Activity of Solidified Noncentrifugal Brown Sugars Prepared from Whole Stalk and Separated Pith of Sugarcane (Saccharum officinarum L.).

    Science.gov (United States)

    Takahashi, Makoto; Ishmael, Mutanda; Asikin, Yonathan; Hirose, Naoto; Mizu, Masami; Shikanai, Takesi; Tamaki, Hajime; Wada, Koji

    2016-10-25

    In this study, 2 types of solidified noncentrifugal brown sugars (W-NCS and P-NCS) were prepared from the whole stalk and separated pith, respectively, of raw sugarcane (Saccharum officinarum L.). These products were discriminated in terms of their quality attributes, including color, sugars and minerals composition, taste, aroma, and antioxidant activity. The brown color of P-NCS was clearly different compared with that of W-NCS with a color difference value (ΔE * ) of 9.36. There was no difference in the sugars and minerals composition between the 2 types of sugar, which led to very similar taste profiles. However, P-NCS had a weaker aroma intensity than W-NCS did. Moreover, P-NCS retained more than 60% of the antioxidant activity of W-NCS. The information gleaned from this study might be used to select appropriate end-uses for these 2 types of sugars. © 2016 Institute of Food Technologists®.

  18. WORK FUNCTION CHARACTERIZATION OF DIRECTIONALLY SOLIDIFIED LAB6VB2 EUTECTIC (POSTPRINT)

    Science.gov (United States)

    2017-05-10

    Roth , V. Dose , Interaction of atomic hydrogen with the graphite single-crystal surface, Appl. Phys. A 55 (1992) 4 89–4 92 . Please cite this article ...Clearance Date: 28 Apr 2017. This document contains color. Journal article published in Ultramicroscopy, 10 May 2017. © 2017 Elsevier B.V. The U.S...system. Here we combine thermal emission electron microscopy and low energy electron microscopy with Augerelectron spectroscopy and physical vapor

  19. Electrochemical properties of rapidly solidified Si-Ti-Ni(-Cu) base anode for Li-ion rechargeable batteries

    Science.gov (United States)

    Kwon, Hye Jin; Sohn, Keun Yong; Park, Won-Wook

    2013-11-01

    In this study, rapidly solidified Si-Ti-Ni-Cu alloys have been investigated as high capacity anodes for Li-ion secondary batteries. To obtain nano-sized Si particles dispersed in the inactive matrix, the alloy ribbons were fabricated using the melt spinning process. The thin ribbons were pulverized using ball-milling to make a fine powder of ˜ 4 µm average size. Coin-cell assembly was carried out under an argon gas in a glove box, in which pure lithium was used as a counter-electrode. The cells were cycled using the galvanostatic method in the potential range of 0.01 V and 1.5 V vs. Li/Li+. The microstructure and morphology were examined using an x-ray diffractometer, Field-Emission Scanning Electron Microscopy and High Resolution Transmission Electron Microscopy. Among the anode alloys, the Si70Ti15Ni15 electrodes had the highest discharge capacity (974.1 mAh/g) after the 50th cycle, and the Si60Ti16Ni16Cu8 electrode showed the best coulombic efficiency of ˜95.9% in cyclic behavior. It was revealed that the Si7Ni4Ti4 crystal phase coexisting with an amorphous phase, could more efficiently act as a buffer layer than the fully crystallized Si7Ni4Ti4 phase. Consequently, the electrochemical properties of the anode materials pronouncedly improved when the nano-sized primary Si particle was dispersed in the inactive Si7Ni4Ti4-based matrix mixed with an amorphous structure.

  20. Effect of annealing temperature on the thermal stress and dislocation density of mc-Si ingot grown by DS process for solar cell application

    Science.gov (United States)

    Sanmugavel, S.; Srinivasan, M.; Aravinth, K.; Ramasamy, P.

    2018-04-01

    90% of the solar industries are using crystalline silicon. Cost wise the multi-crystalline silicon solar cells are better compared to mono crystalline silicon. But because of the presence of grain boundaries, dislocations and impurities, the efficiency of the multi-crystalline silicon solar cells is lower than that of mono crystalline silicon solar cells. By reducing the defect and dislocation we can achieve high conversion efficiency. The velocity of dislocation motion increases with stress. By annealing the grown ingot at proper temperature we can decrease the stress and dislocation. Our simulation results show that the value of stress and dislocation density is decreased by annealing the grown ingot at 1400K and the input parameters can be implemented in real system to grow a better mc-Si ingot for energy harvesting applications.

  1. Opto-electronic analysis of silicon solar cells by LBIC investigations and current-voltage characterization

    International Nuclear Information System (INIS)

    Thantsha, N.M.; Macabebe, E.Q.B.; Vorster, F.J.; Dyk, E.E. van

    2009-01-01

    A different laser beam induced current (LBIC) mapping technique has been used for the measurements of spatial variation of light generated current of a solar cell. These variations are caused by parasitic resistances and defects at grain boundaries (GBs) in multicrystalline silicon solar cells (mc-Si). This study investigates and identifies the regions within mc-Si solar cells where dominating recombination and lifetime limiting processes occur. A description of the LBIC technique is presented and the results show how multicrystalline GBs and other defects affect the light generated current of a spot illuminated mc-Si solar cell. The results of the internal quantum efficiency (IQE) at wavelength of 660 nm revealed that some regions in mc-Si solar cell give rise to paths that lead current away from the intended load.

  2. Opto-electronic analysis of silicon solar cells by LBIC investigations and current-voltage characterization

    Energy Technology Data Exchange (ETDEWEB)

    Thantsha, N.M.; Macabebe, E.Q.B.; Vorster, F.J. [Department of Physics, PO Box 77000, Nelson Mandela Metropolitan University, Port Elizabeth 6031 (South Africa); Dyk, E.E. van, E-mail: ernest.vandyk@nmmu.ac.z [Department of Physics, PO Box 77000, Nelson Mandela Metropolitan University, Port Elizabeth 6031 (South Africa)

    2009-12-01

    A different laser beam induced current (LBIC) mapping technique has been used for the measurements of spatial variation of light generated current of a solar cell. These variations are caused by parasitic resistances and defects at grain boundaries (GBs) in multicrystalline silicon solar cells (mc-Si). This study investigates and identifies the regions within mc-Si solar cells where dominating recombination and lifetime limiting processes occur. A description of the LBIC technique is presented and the results show how multicrystalline GBs and other defects affect the light generated current of a spot illuminated mc-Si solar cell. The results of the internal quantum efficiency (IQE) at wavelength of 660 nm revealed that some regions in mc-Si solar cell give rise to paths that lead current away from the intended load.

  3. Microstructure, biocorrosion and cytotoxicity evaluations of rapid solidified Mg-3Ca alloy ribbons as a biodegradable material.

    Science.gov (United States)

    Gu, X N; Li, X L; Zhou, W R; Cheng, Y; Zheng, Y F

    2010-06-01

    Rapidly solidified (RS) Mg–3Ca alloy ribbons were prepared by the melt-spinning technique at different wheel rotating speeds (15 m s(-1), 30 m s(-1) and 45 m s(-1) with the as-cast Mg–3Ca alloy ingot as a raw material. The RS45 Mg–3Ca alloy ribbon showed a much more fine grain size feature (approximately 200–500 nm) in comparison to the coarse grain size (50–100 μm)of the original as-cast Mg–3Ca alloy ingot. The corrosion electrochemical tests in simulated body fluid indicated that the corrosion rate of the as-cast Mg–3Ca alloy was strongly reduced by the RS procedure and tended to be further decreased with increasing wheel rotating speeds(1.43 mm yr(-1) for RS15, 0.94 mm yr(-1) for RS30 and 0.36 mm yr(-1) for RS45). The RS Mg–3Ca alloy ribbons showed more uniform corrosion morphology compared with the as-cast Mg–3Ca alloy after polarization. The cytotoxicity evaluation revealed that the three experimental as-spun Mg–3Ca alloy ribbon extracts did not induce toxicity to the L-929 cells,whereas the as-cast Mg–3Ca alloy ingot extract did. The L-929 cells showed more improved adhesion on the surfaces of the three as-spun Mg–3Ca alloy ribbons than that of the as-cast Mg–3Ca alloy ingot.

  4. Microstructure, biocorrosion and cytotoxicity evaluations of rapid solidified Mg-3Ca alloy ribbons as a biodegradable material

    International Nuclear Information System (INIS)

    Gu, X N; Zhou, W R; Zheng, Y F; Li, X L; Cheng, Y

    2010-01-01

    Rapidly solidified (RS) Mg-3Ca alloy ribbons were prepared by the melt-spinning technique at different wheel rotating speeds (15 m s -1 , 30 m s -1 and 45 m s -1 ) with the as-cast Mg-3Ca alloy ingot as a raw material. The RS45 Mg-3Ca alloy ribbon showed a much more fine grain size feature (approximately 200-500 nm) in comparison to the coarse grain size (50-100 μm) of the original as-cast Mg-3Ca alloy ingot. The corrosion electrochemical tests in simulated body fluid indicated that the corrosion rate of the as-cast Mg-3Ca alloy was strongly reduced by the RS procedure and tended to be further decreased with increasing wheel rotating speeds (1.43 mm yr -1 for RS15, 0.94 mm yr -1 for RS30 and 0.36 mm yr -1 for RS45). The RS Mg-3Ca alloy ribbons showed more uniform corrosion morphology compared with the as-cast Mg-3Ca alloy after polarization. The cytotoxicity evaluation revealed that the three experimental as-spun Mg-3Ca alloy ribbon extracts did not induce toxicity to the L-929 cells, whereas the as-cast Mg-3Ca alloy ingot extract did. The L-929 cells showed more improved adhesion on the surfaces of the three as-spun Mg-3Ca alloy ribbons than that of the as-cast Mg-3Ca alloy ingot.

  5. Speciation and determination of ultra trace amounts of chromium by solidified floating organic drop microextraction (SFODME) and graphite furnace atomic absorption spectrometry

    Energy Technology Data Exchange (ETDEWEB)

    Moghadam, Masoud Rohani [Department of Chemistry, Faculty of Science, Yazd University, Yazd 89195-741 (Iran, Islamic Republic of); Dadfarnia, Shayessteh, E-mail: sdadfarnia@yazduni.ac.ir [Department of Chemistry, Faculty of Science, Yazd University, Yazd 89195-741 (Iran, Islamic Republic of); Haji Shabani, Ali Mohammad [Department of Chemistry, Faculty of Science, Yazd University, Yazd 89195-741 (Iran, Islamic Republic of)

    2011-02-15

    Solidified floating organic drop microextraction (SFODME) method in combination with graphite furnace atomic absorption spectrometry (GFAAS) has been used for the determination of chromium species in water and urine samples. 1-undecanol containing 2-thenoyltrifluoroacetone (TTA) was used as a selective chelating agent for the extraction of Cr(III). The total Cr was determined after the reduction of Cr(VI) to Cr(III) with hydroxylamine. The concentration of Cr(VI) was determined from the difference between the concentration of total chromium and the Cr(III). Several variables such as the sample pH, concentration of TTA, salt concentration, extraction time and the sample volume were investigated in detail. Under the optimum conditions, the limit of detection of the proposed method was 0.006 {mu}g l{sup -1} for Cr(III) and the relative standard deviation for six replicate determinations at 0.1 {mu}g l{sup -1} Cr(III) was 5.1%. The proposed method was successfully applied for the determination of chromium species in tap water, well water, mineral water, and urine samples.

  6. Characterization of multicrystalline solar cells

    International Nuclear Information System (INIS)

    Malik, A.Q.; Chong Chew Hah; Chan Siang Khwang; Tan Kha Sheng; Lim Chee Ming

    2006-01-01

    The evaluation and assessment of the performance of photovoltaic (PV) cells in terms of measurable parameters requires the measurement of the current as a function of voltage, temperature, intensity, wind speed and spectrum. Most noticeable of all these parameters in the PV conversion efficiency η, defined as the maximum electrical power P max produced by the PV cell divided by the incident photon power P in which is measured with respect to standard test conditions (Sc). These conditions refer to the spectrum (AM 1.5), solar radiation intensity (1000 Wm -2 ), cell temperature (25 ± 2 degree C) and wind speed (2 mph). Tests under STC are carried out in the laboratory at a controlled environment. There have been several studies that analyze uncertainties in the laboratory measurement of solar cell efficiencies using different solar simulators and their transference to operational situations. Our preliminary results demonstrate that the short circuit current (I SC ) of the solar cell decreases when irradiance is less than 1000 Wm -2 irrespective of the working temperature of the cell

  7. Characterisation of multicrystalline solar cells

    Directory of Open Access Journals (Sweden)

    A.Q. Malik

    2017-10-01

    Full Text Available The evaluation and assessment of the performance of photovoltaic (PV cells in terms of measurable parameters requires the measurement of the current as a function of voltage, temperature, intensity, wind speed and spectrum. Mo st noticeable of all these parameters is the PV conversion efficiency η, defined as the maximum electrical power Pmax produced by the PV cell divided by the incident photon power P in which is measured with respect to standard test conditions (STC. These conditions refer to the spectrum (AM 1.5, solar radiation intensity (1000 Wm-2, cell temperature (25 ±2oC and wind speed (2 mph. Tests under STC are carried out in the laboratory at a controlled environment. There have been several studies that analyze uncertainties in the laboratory measurement of solar cell efficiencies using different solar simulators and their transference to operational situations. Our preliminary results demonstratethat the short circuit current (ISC of the solar cell decreases when irradiance is less than 1000 Wm-2 irrespective of the working temperature of the cell.

  8. Characterisation of multicrystalline solar cells

    OpenAIRE

    A.Q. Malik; Chong Chew Hah; Chan Siang Khwang; Lim Chee Ming; Tan Kha Sheng

    2017-01-01

    The evaluation and assessment of the performance of photovoltaic (PV) cells in terms of measurable parameters requires the measurement of the current as a function of voltage, temperature, intensity, wind speed and spectrum. Mo st noticeable of all these parameters is the PV conversion efficiency η, defined as the maximum electrical power Pmax produced by the PV cell divided by the incident photon power P in which is measured with respect to standard test conditions (STC). These conditions re...

  9. Microstructure and Macrosegregation Study of Directionally Solidified Al-7Si Samples Processed Terrestrially and Aboard the International Space Station

    Science.gov (United States)

    Angart, Samuel; Erdman, R. G.; Poirier, David R.; Tewari, S.N.; Grugel, R. N.

    2014-01-01

    This talk reports research that has been carried out under the aegis of NASA as part of a collaboration between ESA and NASA for solidification experiments on the International Space Station (ISS). The focus has been on the effect of convection on the microstructural evolution and macrosegregation in hypoeutectic Al-Si alloys during directional solidification (DS). The DS-experiments have been carried out under 1-g at Cleveland State University (CSU) and under low-g on the International Space Station (ISS). The thermal processing-history of the experiments is well defined for both the terrestrially-processed samples and the ISS-processed samples. We have observed that the primary dendrite arm spacings of two samples grown in the low-g environment of the ISS show good agreement with a dendrite-growth model based on diffusion controlled growth. The gravity-driven convection (i.e., thermosolutal convection) in terrestrially grown samples has the effect of decreasing the primary dendrite arm spacings and causes macrosgregation. In order to process DS-samples aboard the ISS, dendritic-seed crystals have to partially remelted in a stationary thermal gradient before the DS is carried out. Microstructural changes and macrosegregation effects during this period are described.

  10. A CdZnTe slot-scanned detector for digital mammography

    International Nuclear Information System (INIS)

    Mainprize, James G.; Ford, Nancy L.; Yin Shi; Gordon, Eli E.; Hamilton, William J.; Tuemer, Tuemay O.; Yaffe, Martin J.

    2002-01-01

    A new high-resolution detector has been developed for use in a slot-scanned digital mammography system. The detector is a hybrid device that consists of a CCD operating in time-delay integration mode that is bonded to a 150-μm-thick CdZnTe photoconductor array. The CCD was designed with a detector element pitch of 50 μm. Two devices were evaluated with differing crystalline quality. Incomplete charge collection was a source of reduction in DQE. This occurs in both devices due to characteristically low mobility-lifetime products for CdZnTe, with the greatest losses demonstrated by the multicrystalline sample. The mobility-lifetime products for the multicrystalline device were found to be 2.4x10 -4 and 4.0x10 -7 cm 2 /V for electrons and holes, respectively. The device constructed with higher quality single crystal CdZnTe demonstrated mobility-lifetime products of 1.0x10 -4 and 4.4x10 -6 cm 2 /V for electrons and holes. The MTF and DQE for the device were measured at several exposures and results were compared to predictions from a linear systems model of signal and noise propagation. The MTF at a spatial frequency of 10 mm -1 exceeded 0.18 and 0.56 along the scan and slot directions, respectively. Scanning motion and CCD design limited the resolution along the scan direction. For an x-ray beam from a tungsten target tube with 40 μm molybdenum filtration operated at 26 kV, the single crystal device demonstrated a DQE(0) of 0.70±0.02 at 7.1x10 -6 C/kg (27 mR) exposure to the detector, despite its relatively poor charge collection efficiency

  11. A direct method for determining complete positive and negative capillary pressure curves for reservoir rock using the centrifuge

    Energy Technology Data Exchange (ETDEWEB)

    Spinler, E.A.; Baldwin, B.A. [Phillips Petroleum Co., Bartlesville, OK (United States)

    1997-08-01

    A method is being developed for direct experimental determination of capillary pressure curves from saturation distributions produced during centrifuging fluids in a rock plug. A free water level is positioned along the length of the plugs to enable simultaneous determination of both positive and negative capillary pressures. Octadecane as the oil phase is solidified by temperature reduction while centrifuging to prevent fluid redistribution upon removal from the centrifuge. The water saturation is then measured via magnetic resonance imaging. The saturation profile within the plug and the calculation of pressures for each point of the saturation profile allows for a complete capillary pressure curve to be determined from one experiment. Centrifuging under oil with a free water level into a 100 percent water saturated plug results in the development of a primary drainage capillary pressure curve. Centrifuging similarly at an initial water saturation in the plug results in the development of an imbibition capillary pressure curve. Examples of these measurements are presented for Berea sandstone and chalk rocks.

  12. Directional Solidification Microstructure of a Ni-Based Superalloy: Influence of a Weak Transverse Magnetic Field

    Directory of Open Access Journals (Sweden)

    Xu Li

    2015-06-01

    Full Text Available A Ni-based superalloy CMSX-6 was directionally solidified at various drawing speeds (5–20 μm·s−1 and diameters (4 mm, 12 mm under a 0.5 T weak transverse magnetic field. The results show that the application of a weak transverse magnetic field significantly modified the solidification microstructure. It was found that if the drawing speed was lower than 10 μm·s−1, the magnetic field caused extensive macro-segregation in the mushy zone, and a change in the mushy zone length. The magnetic field significantly decreases the size of γ’ and the content of γ-γ’ eutectic. The formation of macro-segregation under a weak magnetic field was attributed to the interdendritic solute transport driven by the thermoelectric magnetic convection (TEMC. The γ’ phase refinement could be attributed to a decrease in nucleation activation energy owing to the magnetic field during solid phase transformation. The change of element segregation is responsible for the content decrease of γ-γ’ eutectic.

  13. Automated Manufacturing of High Efficiency Modules: Final Subcontract Technical Status Report, 21 March 2005 - 31 August 2007

    Energy Technology Data Exchange (ETDEWEB)

    Rose, D.; Jester, T.; Bunea, G.

    2008-02-01

    SunPower Corp. describes its research to develop low-cost, next-generation SunPower modules with 30-year warranties and at least 50% higher energy production per area relative to today's typical multicrystalline Si modules.

  14. Incorporating an extended dendritic growth model into the CAFE model for rapidly solidified non-dilute alloys

    International Nuclear Information System (INIS)

    Ma, Jie; Wang, Bo; Zhao, Shunli; Wu, Guangxin; Zhang, Jieyu; Yang, Zhiliang

    2016-01-01

    We have extended the dendritic growth model first proposed by Boettinger, Coriell and Trivedi (here termed EBCT) for microstructure simulations of rapidly solidified non-dilute alloys. The temperature-dependent distribution coefficient, obtained from calculations of phase equilibria, and the continuous growth model (CGM) were adopted in the present EBCT model to describe the solute trapping behaviors. The temperature dependence of the physical properties, which were not used in previous dendritic growth models, were also considered in the present EBCT model. These extensions allow the present EBCT model to be used for microstructure simulations of non-dilute alloys. The comparison of the present EBCT model with the BCT model proves that the considerations of the distribution coefficient and physical properties are necessary for microstructure simulations, especially for small particles with high undercoolings. Finally, the EBCT model was incorporated into the cellular automaton-finite element (CAFE) model to simulate microstructures of gas-atomized ASP30 high speed steel particles that were then compared with experimental results. Both the simulated and experimental results reveal that a columnar dendritic microstructure preferentially forms in small particles and an equiaxed microstructure forms otherwise. The applications of the present EBCT model provide a convenient way to predict the microstructure of non-dilute alloys. - Highlights: • A dendritic growth model was developed considering non-equilibrium distribution coefficient. • The physical properties with temperature dependence were considered in the extended model. • The extended model can be used to non-dilute alloys and the extensions are necessary in small particles. • Microstructure of ASP30 steel was investigated using the present model and verified by experiment.

  15. Incorporating an extended dendritic growth model into the CAFE model for rapidly solidified non-dilute alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Jie; Wang, Bo [State Key Laboratory of Advanced Special Steel, Shanghai University, Shanghai 200072 (China); Shanghai Engineering Technology Research Center of Special Casting, Shanghai 201605 (China); Zhao, Shunli [Research Institute, Baoshan Iron & Steel Co., Ltd, Shanghai 201900 (China); Wu, Guangxin [State Key Laboratory of Advanced Special Steel, Shanghai University, Shanghai 200072 (China); Shanghai Engineering Technology Research Center of Special Casting, Shanghai 201605 (China); Zhang, Jieyu, E-mail: zjy6162@staff.shu.edu.cn [State Key Laboratory of Advanced Special Steel, Shanghai University, Shanghai 200072 (China); Shanghai Engineering Technology Research Center of Special Casting, Shanghai 201605 (China); Yang, Zhiliang [State Key Laboratory of Advanced Special Steel, Shanghai University, Shanghai 200072 (China); Shanghai Engineering Technology Research Center of Special Casting, Shanghai 201605 (China)

    2016-05-25

    We have extended the dendritic growth model first proposed by Boettinger, Coriell and Trivedi (here termed EBCT) for microstructure simulations of rapidly solidified non-dilute alloys. The temperature-dependent distribution coefficient, obtained from calculations of phase equilibria, and the continuous growth model (CGM) were adopted in the present EBCT model to describe the solute trapping behaviors. The temperature dependence of the physical properties, which were not used in previous dendritic growth models, were also considered in the present EBCT model. These extensions allow the present EBCT model to be used for microstructure simulations of non-dilute alloys. The comparison of the present EBCT model with the BCT model proves that the considerations of the distribution coefficient and physical properties are necessary for microstructure simulations, especially for small particles with high undercoolings. Finally, the EBCT model was incorporated into the cellular automaton-finite element (CAFE) model to simulate microstructures of gas-atomized ASP30 high speed steel particles that were then compared with experimental results. Both the simulated and experimental results reveal that a columnar dendritic microstructure preferentially forms in small particles and an equiaxed microstructure forms otherwise. The applications of the present EBCT model provide a convenient way to predict the microstructure of non-dilute alloys. - Highlights: • A dendritic growth model was developed considering non-equilibrium distribution coefficient. • The physical properties with temperature dependence were considered in the extended model. • The extended model can be used to non-dilute alloys and the extensions are necessary in small particles. • Microstructure of ASP30 steel was investigated using the present model and verified by experiment.

  16. Recombination via point defects and their complexes in solar silicon

    Energy Technology Data Exchange (ETDEWEB)

    Peaker, A.R.; Markevich, V.P.; Hamilton, B. [Photon Science Institute, University of Manchester, Manchester M13 9PL (United Kingdom); Parada, G.; Dudas, A.; Pap, A. [Semilab, 2 Prielle Kornelia Str, 1117 Budapest (Hungary); Don, E. [Semimetrics, PO Box 36, Kings Langley, Herts WD4 9WB (United Kingdom); Lim, B.; Schmidt, J. [Institute for Solar Energy Research (ISFH) Hamlen, 31860 Emmerthal (Germany); Yu, L.; Yoon, Y.; Rozgonyi, G. [Department of Materials Science and Engineering, North Carolina State University, Raleigh, NC 27695-7907 (United States)

    2012-10-15

    Electronic grade Czochralski and float zone silicon in the as grown state have a very low concentration of recombination generation centers (typically <10{sup 10} cm{sup -3}). Consequently, in integrated circuit technologies using such material, electrically active inadvertent impurities and structural defects are rarely detectable. The quest for cheap photovoltaic cells has led to the use of less pure silicon, multi-crystalline material, and low cost processing for solar applications. Cells made in this way have significant extrinsic recombination mechanisms. In this paper we review recombination involving defects and impurities in single crystal and in multi-crystalline solar silicon. Our main techniques for this work are recombination lifetime mapping measurements using microwave detected photoconductivity decay and variants of deep level transient spectroscopy (DLTS). In particular, we use Laplace DLTS to distinguish between isolated point defects, small precipitate complexes and decorated extended defects. We compare the behavior of some common metallic contaminants in solar silicon in relation to their effect on carrier lifetime and cell efficiency. Finally, we consider the role of hydrogen passivation in relation to transition metal contaminants, grain boundaries and dislocations. We conclude that recombination via point defects can be significant but in most multi-crystalline material the dominant recombination path is via decorated dislocation clusters within grains with little contribution to the overall recombination from grain boundaries. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  17. 3D-Mössbauer spectroscopic microscope for mc-Si solar cell evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Ino, Y., E-mail: y-ino@ob.sist.ac.jp; Soejima, H.; Hayakawa, K.; Yukihira, K.; Tanaka, K.; Fujita, H.; Watanabe, T. [Shizuoka Institute of Science and Technology (Japan); Ogai, K.; Moriguchi, K.; Harada, Y. [APCO. Ltd. (Japan); Yoshida, Y. [Shizuoka Institute of Science and Technology (Japan)

    2016-12-15

    A 3D-Mössbauer Spectroscopic Microscope is developed to evaluate Fe impurities in multi-crystalline Si solar cells, which combines the Mössbauer spectroscopic microscope with a scanning electron microscope (SEM), an electron beam induced current (EBIC), an electron backscatter diffraction (EBSD), and an electron energy analyzer (HV-CSA). In addition, a new moving-coil-actuator with a liner encoder of 100 nm-resolution is incorporated for the operations with both a constant velocity and a constant acceleration mode successfully with the same precision as that obtained by the conventional transducers. Furthermore, a new multi-capillary X-ray lens is designed to achieve a γ-ray spot size less than 100 μm in diameter. The new microscope provides us to investigate the space correlation between Fe impurities and the lattice defects such as grain boundaries in multi-crystalline Si solar cells.

  18. Valence electron structure analysis of the cubic silicide intermetallics in rapidly solidified Al-Fe-V-Si alloy

    International Nuclear Information System (INIS)

    Wang, J.Q.; Qian, C.F.; Zhang, B.J.; Tseng, M.K.; Xiong, S.W.

    1996-01-01

    The application of rapid solidification for the development of elevated temperature aluminum alloys has resulted in the emergence of several alloys based on the Al-Fe alloy system. Of particular interest are Al-Fe-V-Si alloys which have excellent room temperature and high temperature mechanical properties. In a pioneering study, Skinner et al. showed the stabilization of the cubic phase in ternary Al-Fe-Si alloy by the addition of a quaternary element, vanadium. The evolution of the microstructure in these alloys both during rapid solidification and subsequent processing is of crucial importance. Kim has demonstrated that the composition of the silicide phase in rapidly solidified Al-Fe-V-Si alloy is very close to Al 12 (Fe,V) 3 Si with the body centered cubic (bcc) structure. The structure is closely related to that of quasicrystals.In view of the structural features and the relationship between the α 12 and α 13 phases, the researching emphasis should firstly be put on the α 12 phase. In this paper the authors analyzed the α -(AlFeSi)(α 12 -type) phase from the angle of atomic valence electron structure other than the traditional methods of obtaining the diffraction spots of the phase. Several pieces of information were obtained about the hybrid levels and bond natures of every kind of atom in the α -(AlFeSi) phase. Finally the authors explained the phenomenon which V atom can substitute for Fe atom in the α 12 phase and improve the thermal stability of the phase in Al-Fe-V-Si alloy

  19. Microstructure, biocorrosion and cytotoxicity evaluations of rapid solidified Mg-3Ca alloy ribbons as a biodegradable material

    Energy Technology Data Exchange (ETDEWEB)

    Gu, X N; Zhou, W R; Zheng, Y F [State Key Laboratory for Turbulence and Complex System and Department of Advanced Materials and Nanotechnology, College of Engineering, Peking University, Beijing 100871 (China); Li, X L [Center for Biomedical Materials and Engineering, Harbin Engineering University, Harbin 150001 (China); Cheng, Y, E-mail: yfzheng@pku.edu.c [Center for Biomedical Materials and Tissue Engineering, Academy for Advanced Interdisciplinary Studies, Peking University, Beijing 100871 (China)

    2010-06-01

    Rapidly solidified (RS) Mg-3Ca alloy ribbons were prepared by the melt-spinning technique at different wheel rotating speeds (15 m s{sup -1}, 30 m s{sup -1} and 45 m s{sup -1}) with the as-cast Mg-3Ca alloy ingot as a raw material. The RS45 Mg-3Ca alloy ribbon showed a much more fine grain size feature (approximately 200-500 nm) in comparison to the coarse grain size (50-100 {mu}m) of the original as-cast Mg-3Ca alloy ingot. The corrosion electrochemical tests in simulated body fluid indicated that the corrosion rate of the as-cast Mg-3Ca alloy was strongly reduced by the RS procedure and tended to be further decreased with increasing wheel rotating speeds (1.43 mm yr{sup -1} for RS15, 0.94 mm yr{sup -1} for RS30 and 0.36 mm yr{sup -1} for RS45). The RS Mg-3Ca alloy ribbons showed more uniform corrosion morphology compared with the as-cast Mg-3Ca alloy after polarization. The cytotoxicity evaluation revealed that the three experimental as-spun Mg-3Ca alloy ribbon extracts did not induce toxicity to the L-929 cells, whereas the as-cast Mg-3Ca alloy ingot extract did. The L-929 cells showed more improved adhesion on the surfaces of the three as-spun Mg-3Ca alloy ribbons than that of the as-cast Mg-3Ca alloy ingot.

  20. Directional Solidification and Liquidus Projection of the Sn-Co-Cu System

    Science.gov (United States)

    Chen, Sinn-Wen; Chang, Jui-Shen; Pan, Kevin; Hsu, Chia-Ming; Hsu, Che-Wei

    2013-04-01

    This study investigates the Sn-Co-Cu ternary system, which is of interest to the electronics industry. Ternary Sn-Co-Cu alloys were prepared, their as-solidified microstructures were examined, and their primary solidification phases were determined. The primary solidification phases observed were Cu, Co, Co3Sn2, CoSn, CoSn2, Cu6Sn5, Co3Sn2, γ, and β phases. Although there are ternary compounds reported in this ternary system, no ternary compound was found as the primary solidification phase. The directional solidification technique was applied when difficulties were encountered using the conventional quenching method to distinguish the primary solidification phases, such as Cu6Sn5, Cu3Sn, and γ phases. Of all the primary solidification phases, the Co3Sn2 and Co phases have the largest compositional regimes in which alloys display them as the primary solidification phases. There are four class II reactions and four class III reactions. The reactions with the highest and lowest reaction temperatures are both class III reactions, and are L + CoSn2 + Cu6Sn5 = CoSn3 at 621.5 K (348.3 °C) and L + Co3Sn2 + CoSn = Cu6Sn5 at 1157.8 K (884.6 °C), respectively.

  1. A Study on the Effects on Low Cycle Fatigue Life of a High Pressure Turbine Nozzle due to the Perturbation of Crystal Orientation of Grain of DS Materials

    Energy Technology Data Exchange (ETDEWEB)

    Huh, Jae Sung; Kang, Young Seok; Rhee, Dong Ho [Korea Aerospace Research Institute, Daejeon (Korea, Republic of)

    2016-07-15

    High pressure components of a gas turbine engine are generally made of nickel-base superalloys, using precision casting process due to complicated geometries with intricate channels and cooling holes. Turbine components manufactured from directionally solidified and single crystal materials have columnar grains; however, it is found that the crystals do not grow in its preferred direction, although the orientation can be controlled. This anisotropy can lead to the variations of elastic and Hill's parameters in constitutive equations, and they alter stress distributions and the low cycle fatigue life. We aims to evaluate the effects of perturbed crystal orientations on the structural integrity of a directionally solidified nozzle using low cycle fatigue life. We also attempt to show the necessity for the control of allowed manufacturing errors and stochastic analysis. Our approaches included conjugate heat transfer and structural analysis, along with low cycle fatigue life assessment.

  2. In-Situ Measurement of Power Loss for Crystalline Silicon Modules Undergoing Thermal Cycling and Mechanical Loading Stress Testing

    DEFF Research Database (Denmark)

    Spataru, Sergiu; Hacke, Peter; Sera, Dezso

    We analyze the degradation of multi-crystalline silicon photovoltaic modules undergoing simultaneous thermal, mechanical, and humidity-freeze stress testing to develop a dark environmental chamber in-situ measurement procedure for determining module power loss. We analyze dark I-V curves measured...

  3. Comparative Study on the Grain Refinement of Al-Si Alloy Solidified under the Impact of Pulsed Electric Current and Travelling Magnetic Field

    Directory of Open Access Journals (Sweden)

    Yunhu Zhang

    2016-07-01

    Full Text Available It is high of commercial importance to generate the grain refinement in alloys during solidification by means of electromagnetic fields. Two typical patterns of electromagnetic fields, pulsed electric currents (ECP and traveling magnetic field (TMF, are frequently employed to produce the finer equiaxed grains in solidifying alloys. Various mechanisms were proposed to understand the grain refinement in alloys caused by ECP and TMF. In this paper, a comparative study is carried out in the same solidification regime to investigate the grain refinement of Al-7 wt. %Si alloy driven by ECP and TMF. Experimental results show that the application of ECP or TMF can cause the same grain refinement occurrence period, during which the refinement of primary Al continuously occurs. In addition, the related grain refinement mechanisms are reviewed and discussed, which shows the most likely one caused by ECP and TMF is the promoted dendrite fragmentation as the result of the ECP-induced or TMF-induced forced flow. It suggests that the same grain refinement process in alloys is provoked when ECP and TMF are applied in the same solidification regime, respectively.

  4. Solidification processing of monotectic alloy matrix composites

    Science.gov (United States)

    Frier, Nancy L.; Shiohara, Yuh; Russell, Kenneth C.

    1989-01-01

    Directionally solidified aluminum-indium alloys of the monotectic composition were found to form an in situ rod composite which obeys a lambda exp 2 R = constant relation. The experimental data shows good agreement with previously reported results. A theoretical boundary between cellular and dendritic growth conditions was derived and compared with experiments. The unique wetting characteristics of the monotectic alloys can be utilized to tailor the interface structure in metal matrix composites. Metal matrix composites with monotectic and hypermonotectic Al-In matrices were made by pressure infiltration, remelted and directionally solidified to observe the wetting characteristics of the alloys as well as the effect on structure of solidification in the constrained field of the fiber interstices. Models for monotectic growth are modified to take into account solidification in these constrained fields.

  5. High temperature creep properties of directionally solidified CM-247LC Ni-based superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Chiou, Mau-Sheng [Department of Materials Science and Engineering, I-Shou University, Kaohsiung 840, Taiwan (China); Jian, Sheng-Rui, E-mail: srjian@gmail.com [Department of Materials Science and Engineering, I-Shou University, Kaohsiung 840, Taiwan (China); Yeh, An-Chou [Department of Materials Science and Engineering, National Tsing Hua University, Hsinchu 300, Taiwan (China); Kuo, Chen-Ming [Department of Mechanical and Automation Engineering, I-Shou University, Kaohsiung 840, Taiwan (China); Juang, Jenh-Yih [Department of Electrophysics, National Chiao Tung University, Hsinchu 300, Taiwan (China)

    2016-02-08

    This study explores the effects of cooling rate after solution heat treatment on the high temperature/low stress (982 °C/200 MPa) creep properties of CM-247LC Nickel base superalloy. Cooling rate was controlled by blowing argon gas, air cooling, and furnace cooling, which, in turn, gave rise to corresponding cooling rates (from 1260 °C to 800 °C) of 18.7, 7.4, and 0.19 °C/s, respectively. The results indicated that higher cooling rate from the solution heat treatment temperature led to finer γ′ precipitates and much improved tertiary creep as well as rupture life time in high-temperature creep test. The microstructural analyses using both scanning electron microscopy (SEM) and transmission electron microscopy (TEM) revealed that finer γ′ precipitates and narrower γ channel width could result in denser rafting structure which might have hindered the climb of dislocations across the precipitates rafts.

  6. Growth and microstructure formation of isothermally-solidified Zircaloy-4 joints brazed by a Zr-Ti-Cu-Ni amorphous alloy ribbon

    Science.gov (United States)

    Kim, K. H.; Lim, C. H.; Lee, J. G.; Lee, M. K.; Rhee, C. K.

    2013-10-01

    The microstructure and growth characteristics of Zircaloy-4 joints brazed by a Zr48Ti16Cu17Ni19 (at.%) amorphous filler metal have been investigated with regard to the controlled isothermal solidification and intermetallic formation. Two typical joints were produced depending on the isothermal brazing temperature: (1) a dendritic growth structure including bulky segregation in the central zone (at 850 °C), and (2) a homogeneous dendritic structure throughout the joint without segregation (at 890 °C). The primary α-Zr phase was solidified isothermally, nucleating to grow into a joint with a cellular or dendritic structure. Also, the continuous Zr2Ni and particulate Zr2Cu phases were formed in the segregated center zone and at the intercellular region, respectively, owing to the different solubility and atomic mobility of the solute elements (Ti, Cu, and Ni) in the α-Zr matrix. A disappearance of the central Zr2Ni phase was also rate-controlled by the outward diffusion of the Cu and Ni elements. When the detrimental Zr2Ni intermetallic phase was eliminated by a complete isothermal solidification at 890 °C, the strengths of the joints were high enough to cause yielding and fracture in the base metal, exceeding those of the bulk Zircaloy-4, at room temperature as well as at elevated temperatures (up to 400 °C).

  7. Lamellar boundary alignment of DS-processed TiAl-W alloys by a solidification procedure

    Science.gov (United States)

    Jung, In-Soo; Oh, Myung-Hoon; Park, No-Jin; Kumar, K. Sharvan; Wee, Dang-Moon

    2007-12-01

    In this study, a β solidification procedure was used to align the lamellae in a Ti-47Al-2W (at.%) alloy parallel to the growth direction. The Bridgman technique and the floating zone process were used for directional solidification. The mechanical properties of the directionally solidified alloy were evaluated in tension at room temperature and at 800°C. At a growth rate of 30 mm/h (with the floating zone approach), the lamellae were well aligned parallel to the growth direction. The aligned lamellae yielded excellent room temperature tensile ductility. The tensile yield strength at 800°C was similar to that at room temperature. The orientation of the γ lamellar laths in the directionally solidified ingots, which were manufactured by means of a floating zone process, was identified with the aid of electron backscattered diffraction analysis. On the basis of this analysis, the preferred growth direction of the bcc-β dendrites that formed at high temperatures close to the melting point was inferred to be [001]β at a growth rate of 30 mm/h and [111]β at a growth rate of 90 mm/h.

  8. Formulation development and in vitro evaluation of solidified self-microemulsion in the form of tablet containing atorvastatin calcium.

    Science.gov (United States)

    Ali, Kazi Asraf; Mukherjee, Biswajit; Bandyopadhyay, Amal Kumar

    2013-11-01

    The objective of our present study was to prepare solid self-microemulsion in the form of tablet of a poorly water soluble drug, Atorvastatin calcium (ATNC) to increase the solubility, dissolution rate, and minimize the hazards experienced from liquid emulsions. Self-microemulsifying ATNC tablet was formulated mainly by using self-emulsifying base, solidifying agent silicon dioxide and sodium starch glycolate as tablet disintegrant. Self-emulsifying base containing Transcutol P, Gelucire 44/14, and Lutrol F68 with their ratios in the formulation, were best selected by solubility study and ternary phase diagram in different vehicles. Particle size of microemulsion from tablet, physical parameters of the tablet and drug content has been checked. In vitro drug release rate has been carried out in phosphate buffer medium (pH 6.8). Physicochemical characterization of the drug in the optimized formulation has been performed to check drug-excipient incompatibility, if any. Average particle diameter of the emulsions formed from the tablet was found to be below 100 nm in case of formulation F4 and F5, which indicated microemulsions has been formed. In vitro drug release from the formulations F3, F4, and F5 was found to be >90%, indicated the enhancement of solubility of ATNC compared to parent drug. Differential thermal analysis (DTA), Powder X-ray Diffraction (X-RD) and Fourier transform infra red (FTIR) study proved the identity of the drug in the optimized formulation. The tablet form of self-microemulsifying (SME) drug delivery is good for solubility enhancement.

  9. Microstructural characterization of a rapidly solidified ultrahigh strength Al94.5Cr3Co1.5Ce1 alloy

    International Nuclear Information System (INIS)

    Ping, D.H.; Hono, K.; Inoue, A.

    2000-01-01

    The microstructure of a rapidly solidified Al 94.5 Cr 3 Co 1.5 Ce 1 alloy has been examined in detail by means of high resolution transmission electron microscopy (HRTEM) and atom probe field ion microscopy (APFIM). In the as-quenched microstructure, nanoscale particles of a solute-enriched amorphous phase and an Al-Cr compound are dispersed in randomly oriented fine grains of α-Al ( 200nm ). The interface between the Al grains and the amorphous particles is not smooth but irregular with atomic protrusions and concavities, suggesting that interfacial instability occurs during the solidification process. Nanoscale amorphous particles are formed as a result of solute trapping within the rapidly grown Al grains. After annealing at 400 C for 15 minutes grain growth occurs, and the interface of the Al grains is smoothed. The amorphous region trapped within the grains if crystallized to an Al-Cr compound, but no icosahedral phase has been confirmed. The APFIM results have revealed that Cr and Ce atoms have a similar partitioning behavior, i.e., they are rejected from the α-Al phase and partitioned into the trapped amorphous regions. On the other hand, Co atoms are not partitioned between the two phases in the as-quenched state but are partitioned into the α-Al grains in the annealed alloys being rejected from the Al compounds and finally form Al-Co compounds. Based on these microstructural characterization results, the origins of high strength of this alloy are discussed

  10. Investigation on microstructure characterization and property of rapidly solidified Mg-Zn-Ca-Ce-La alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zhou Tao, E-mail: tzhou1118@163.com [College of Material Science and Engineering, Chongqing University of Technology, Chongqing 400054 (China); Chen Zhenhua, E-mail: chenzhenhua45@hotmail.com [College of Material Science and Engineering, Hunan University, Changsha 410082 (China); Yang Mingbo, E-mail: yangmingbo@cqit.edu.cn [College of Material Science and Engineering, Chongqing University of Technology, Chongqing 400054 (China); Hu Jianjun, E-mail: hujj@qq.com [College of Material Science and Engineering, Chongqing University of Technology, Chongqing 400054 (China); Xia Hua, E-mail: xiahua@cqut.edu.cn [College of Material Science and Engineering, Chongqing University of Technology, Chongqing 400054 (China)

    2012-01-15

    Rapidly solidified (RS) Mg-Zn-Ca-Ce-La (wt.%) alloys have been produced via atomizing the alloy melt and subsequent splat-quenching on the water-cooled copper twin-rollers in the form of flakes. Microstructure characterization, phase compositions and thermal stability of the alloys have been systematically investigated. The results showed that with addition of RE (Ce and La) to the Mg-6Zn-5Ca alloy, the stable intermetallic compounds i.e. the Mg{sub x}Zn{sub y}RE{sub z} phase with a few Ca (about 3 at.%), shortened as the T Prime phase, were formed at the expense of the binary Mg-Zn and Ca{sub 2}Mg{sub 6}Zn{sub 3} phases, which was possibly beneficial to the enhanced thermal stability of the alloy. In the Mg-6Zn-5Ca-3Ce-0.5La alloy, the composition of the T Prime phase in the grain interior was different from that at the grain boundaries, in which the segregation of the La elements was found, and the atomic percentage ratio of Zn to Ce in the T Prime phase within the grains was close to 2. Moreover, the stable Mg{sub 2}Ca phases were detected around the T Prime phases at the grain boundaries in the alloy. - Research Highlights: Black-Right-Pointing-Pointer The phase constitution of RS Mg-6Zn-5Ca alloy can be improved by RE additions. Black-Right-Pointing-Pointer In the Mg-Zn-Ca-Ce-La alloys, the Mg{sub x}Zn{sub y}RE{sub z} phase with a few Ca (T Prime phase) is formed. Black-Right-Pointing-Pointer The formation of the T Prime phase leads to the loss of the Mg-Zn and Ca{sub 2}Mg{sub 6}Zn{sub 3} phases. Black-Right-Pointing-Pointer The composition of the T Prime phase differs from the grain interior to the grain boundary.

  11. Simulation and experiment for oxygen-enriched combustion engine using liquid oxygen to solidify CO2

    Science.gov (United States)

    Liu, Yongfeng; Jia, Xiaoshe; Pei, Pucheng; Lu, Yong; Yi, Li; Shi, Yan

    2016-01-01

    For capturing and recycling of CO2 in the internal combustion engine, Rankle cycle engine can reduce the exhaust pollutants effectively under the condition of ensuring the engine thermal efficiency by using the techniques of spraying water in the cylinder and optimizing the ignition advance angle. However, due to the water spray nozzle need to be installed on the cylinder, which increases the cylinder head design difficulty and makes the combustion conditions become more complicated. In this paper, a new method is presented to carry out the closing inlet and exhaust system for internal combustion engines. The proposed new method uses liquid oxygen to solidify part of cooled CO2 from exhaust system into dry ice and the liquid oxygen turns into gas oxygen which is sent to inlet system. The other part of CO2 is sent to inlet system and mixed with oxygen, which can reduce the oxygen-enriched combustion detonation tendency and make combustion stable. Computing grid of the IP52FMI single-cylinder four-stroke gasoline-engine is established according to the actual shape of the combustion chamber using KIVA-3V program. The effects of exhaust gas recirculation (EGR) rate are analyzed on the temperatures, the pressures and the instantaneous heat release rates when the EGR rate is more than 8%. The possibility of enclosing intake and exhaust system for engine is verified. The carbon dioxide trapping device is designed and the IP52FMI engine is transformed and the CO2 capture experiment is carried out. The experimental results show that when the EGR rate is 36% for the optimum EGR rate. When the liquid oxygen of 35.80-437.40 g is imported into the device and last 1-20 min, respectively, 21.50-701.30 g dry ice is obtained. This research proposes a new design method which can capture CO2 for vehicular internal combustion engine.

  12. Influence of convection on eutectic microstructure

    Science.gov (United States)

    Baskaran, V.; Eisa, G. F.; Wilcox, W. R.

    1985-01-01

    When the MnBi-Bi eutectic is directionally solidified, it forms fibers of MnBi in a matrix of bismuth. When the material solidified in space at rates of 30 and 50 cm/hr, the average fiber spacing lambda was about one half of the value obtained in cases in which the same material solidified on earth. Neither an altered temperature gradient nor a fluctuating freezing rate are apparently responsible for the change in lambda, and the possibility is studied that natural convection increases lambda on earth by perturbing the compositional field in the melt ahead of the growing solid. A theoretical analysis is conducted along with some experiments. On the basis of the theoretical results for lamellar growth, it is concluded that the spacing lambda increases with increasing stirring, especially at small freezing rates. The experiments indicate that at low growth rates the cross-sectional area of the MnBi blades increases with increased stirring and with decreased growth rate.

  13. Measurement of the leaching rate of radionuclide 134Cs from the solidified radioactive sources in Portland cement mixed with microsilica and barite matrixes

    International Nuclear Information System (INIS)

    Shaaban, Ismail; Assi, Nasim

    2011-01-01

    Portland cement was mixed with radionuclide 134 Cs to produce low-level radioactive sources. These sources were surrounded with cement mixed with different materials like microsilica and barite. The leaching rate of 134 Cs from the solidified radioactive source in Portland cement alone was found to be 4.481 x 10 -4 g/cm 2 per day. Mixing this Portland cement with microsilica and with barite reduced significantly the leaching rate to 1.091 x 10 -4 g/cm 2 per day and 3.153 x 10 -4 g/cm 2 per day for 1 wt.% mixing, and to 1.401 x 10 -5 g/cm 2 per day and 1.703 x 10 -4 g/cm 2 per day for 3 wt.% mixing, respectively. It was also found that the application of a latex paint reduced these leaching rates by about 6.5%, 20.3% and 13.3% for Portland cement, cement mixed with microsilica and with barite, respectively. The leaching data were also analyzed using the polynomial method. The obtained results showed that cement mixed with microsilica and with barite can be effectively used for radioactive sources solidification.

  14. Microstructure and oxidation performance of a γ–γ′ Pt-aluminide ...

    Indian Academy of Sciences (India)

    Microstructure and oxidation performance of a –' Pt-aluminide bond coat on directionally solidified superalloy CM-247LC ... Keywords. Platinum aluminide bond coat; coating; cyclic oxidation; superalloy; microstructure. ... Defence Metallurgical Research Laboratory, Kanchanbagh, Hyderabad 500 058, India ...

  15. Crystallographic investigation of grain selection during initial solidification

    International Nuclear Information System (INIS)

    Esaka, H; Shinozuka, K; Kataoka, Y

    2016-01-01

    Normally, macroscopic solidified structure consists of chill, columnar and equiaxed zones. In a chill zone, many fine grains nucleate on the mold surface and grow their own preferred growth direction. Only a few of them continue to grow because of grain selection. In order to understand the grain selection process, crystallographic investigation has been carried out in the zone of initial solidification in this study. 10 g of Al-6 wt%Si alloy was melted at 850 °C and poured on the thick copper plate. Longitudinal cross section of the solidified shell was observed by a SEM and analyzed by EBSD. The result of EBSD mapping reveals that crystallographic orientation was random in the range of initial solidification. Further, some grains are elongated along their <100> direction. Columnar grains, whose growth directions are almost parallel to the heat flow direction, develop via grain selection. Here, a dendrite whose growth direction is close to the heat flow direction overgrows the other dendrite whose growth direction is far from the heat flow direction. However, sometimes we observed that dendrite, whose zenith angle is large, overgrew the other dendrite. It can be deduced that the time of nucleation on the mold surface is not constant. (paper)

  16. Author Details

    African Journals Online (AJOL)

    The effect of ambient temperature and solar panel's surface temperature on output performance of solar power system. Abstract · Vol 12, No 1 (2013) - Articles Determination of temperature coefficients of open-circuit voltage and short-circuit current of multi-crystalline silicon solar cells using empirical approach. Abstract.

  17. Directional solidification of C8-BTBT films induced by temperature gradients and its application for transistors

    Science.gov (United States)

    Fujieda, Ichiro; Iizuka, Naoki; Onishi, Yosuke

    2015-03-01

    Because charge transport in a single crystal is anisotropic in nature, directional growth of single crystals would enhance device performance and reduce its variation among devices. For an organic thin film, a method based on a temperature gradient would offer advantages in throughput and cleanliness. In experiments, a temperature gradient was established in a spin-coated film of 2,7-dioctyl [1]benzothieno[3,2-b]benzothiophene (C8-BTBT) by two methods. First, a sample was placed on a metal plate bridging two heat stages. When one of the heat stages was cooled, the material started to solidify from the colder region. The melt-solid interface proceeded along the temperature gradient. Cracks were formed perpendicular to the solidification direction. Second, a line-shaped region on the film was continuously exposed to the light from a halogen lamp. After the heat stage was cooled, cracks similar to the first experiment were observed, indicating that the melt-solid interface moved laterally. We fabricated top-contact, bottom-gate transistors with these films. Despite the cracks, field-effect mobility of the transistors fabricated with these films was close to 6 cm2 /Vs and 4 cm2 /Vs in the first and second experiment, respectively. Elimination of cracks would improve charge transport and reduce performance variation among devices. It should be noted that the intense light from the halogen lamp did not damage the C8-BTBT films. The vast knowledge on laser annealing is now available for directional growth of this type of materials. The associated cost would be much smaller because an organic thin film melts at a low temperature.

  18. CVD-Based Valence-Mending Passivation for Crystalline-Si Solar Cells

    Energy Technology Data Exchange (ETDEWEB)

    Tao, Meng [Arizona State Univ., Mesa, AZ (United States)

    2015-03-01

    The objective of this project is to investigate a new surface passivation technique, valence-mending passivation, for its applications in crystalline-Si solar cells to achieve significant efficiency improvement and cost reduction. As the enabling technique, the project includes the development of chemical vapor deposition recipes to passivate textured Si(100) and multicrystalline-Si surfaces by sulfur and the characterization of the passivated Si surfaces, including thermal stability, Schottky barrier height, contact resistance and surface recombination. One important application is to replace the Ag finger electrode in Si cells with Al to reduce cost, by ~$0.1/Wp, and allow terawatt-scale deployment of crystalline-Si solar cells. These all-Al Si cells require a low-temperature metallization process for the Al electrode, to be compatible with valence-mending passivation and to prevent Al diffusion into n-type Si. Another application is to explore valence-mending passivation of grain boundaries in multicrystalline Si by diffusing sulfur into grain boundaries, to reduce the efficiency gas between monocrystalline-Si solar cells and multicrystalline-Si cells. The major accomplishments of this project include: 1) Demonstration of chemical vapor deposition processes for valence-mending passivation of both monocrystalline Si(100) and multicrystalline Si surfaces. Record Schottky barriers have been demonstrated, with the new record-low barrier of less than 0.08 eV between Al and sulfur-passivated n-type Si(100) and the new record-high barrier of 1.14 eV between Al and sulfur-passivated p-type Si(100). On the textured p-type monocrystalline Si(100) surface, the highest barrier with Al is 0.85 eV by valence-mending passivation. 2) Demonstration of a low-temperature metallization process for Al in crystalline-Si solar cells. The new metallization process is based on electroplating of Al in a room-temperature ionic liquid. The resistivity of the electroplated Al is ~7×10–6

  19. Growth and microstructure formation of isothermally-solidified Zircaloy-4 joints brazed by a Zr–Ti–Cu–Ni amorphous alloy ribbon

    Energy Technology Data Exchange (ETDEWEB)

    Kim, K.H. [University of Science and Technology, Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Lim, C.H. [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Lee, J.G., E-mail: jglee88@kaeri.re.kr [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Lee, M.K.; Rhee, C.K. [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of)

    2013-10-15

    The microstructure and growth characteristics of Zircaloy-4 joints brazed by a Zr{sub 48}Ti{sub 16}Cu{sub 17}Ni{sub 19} (at.%) amorphous filler metal have been investigated with regard to the controlled isothermal solidification and intermetallic formation. Two typical joints were produced depending on the isothermal brazing temperature: (1) a dendritic growth structure including bulky segregation in the central zone (at 850 °C), and (2) a homogeneous dendritic structure throughout the joint without segregation (at 890 °C). The primary α-Zr phase was solidified isothermally, nucleating to grow into a joint with a cellular or dendritic structure. Also, the continuous Zr{sub 2}Ni and particulate Zr{sub 2}Cu phases were formed in the segregated center zone and at the intercellular region, respectively, owing to the different solubility and atomic mobility of the solute elements (Ti, Cu, and Ni) in the α-Zr matrix. A disappearance of the central Zr{sub 2}Ni phase was also rate-controlled by the outward diffusion of the Cu and Ni elements. When the detrimental Zr{sub 2}Ni intermetallic phase was eliminated by a complete isothermal solidification at 890 °C, the strengths of the joints were high enough to cause yielding and fracture in the base metal, exceeding those of the bulk Zircaloy-4, at room temperature as well as at elevated temperatures (up to 400 °C)

  20. Determination of rare earth elements in natural water samples – A review of sample separation, preconcentration and direct methodologies

    Energy Technology Data Exchange (ETDEWEB)

    Fisher, Andrew, E-mail: afisher@plymouth.ac.uk [School of Geography, Earth and Environmental Sciences, Plymouth University, Drake Circus, Plymouth, Devon, PL4 8AA (United Kingdom); Kara, Derya [Department of Chemistry, Art and Science Faculty, Balikesir University, 10100, Balikesir (Turkey)

    2016-09-07

    This review discusses and compares the methods given for the determination of rare earth elements (REE) in natural water samples, including sea, river, lake, tap, ground and waste waters as well as Antarctic ice. Since REE are at very low concentrations in natural waters, numerous different preconcentration methods have been proposed to enable their measurement. These include liquid liquid extraction, dispersive liquid-liquid micro-extraction and solidified floating drop micro-extraction. In addition to liquid-liquid extraction methods, solid phase extraction using commercial resins, resins made in-house, silica-based exchange materials and other solid media is also discussed. These and other techniques such as precipitation/co-precipitation and flotation are compared in terms of speed, preconcentration factors achieved, precision, accuracy and limits of detection (LOD). Some papers have discussed the direct determination of REE in these sample types. Some have used specialised sample introduction systems such as ultrasonic nebulization whereas others have used a standard sample introduction system coupled with inductively coupled plasma mass spectrometry (ICP-MS) detection. These direct methods have also been discussed and compared. - Highlights: • The determination of rare earth elements in waters is reviewed. • Assorted preconcentration techniques are discussed and evaluated. • Detection techniques include atomic spectrometry, potentiometry and spectrophotometry. • Special nebulisers and electrothermal vaporization approaches are reviewed.

  1. Optimization of dispersive liquid-phase microextraction based on solidified floating organic drop combined with high-performance liquid chromatography for the analysis of glucocorticoid residues in food.

    Science.gov (United States)

    Huang, Yuan; Zheng, Zhiqun; Huang, Liying; Yao, Hong; Wu, Xiao Shan; Li, Shaoguang; Lin, Dandan

    2017-05-10

    A rapid, simple, cost-effective dispersive liquid-phase microextraction based on solidified floating organic drop (SFOD-LPME) was developed in this study. Along with high-performance liquid chromatography, we used the developed approach to determine and enrich trace amounts of four glucocorticoids, namely, prednisone, betamethasone, dexamethasone, and cortisone acetate, in animal-derived food. We also investigated and optimized several important parameters that influenced the extraction efficiency of SFOD-LPME. These parameters include the extractant species, volumes of extraction and dispersant solvents, sodium chloride addition, sample pH, extraction time and temperature, and stirring rate. Under optimum experimental conditions, the calibration graph exhibited linearity over the range of 1.2-200.0ng/ml for the four analytes, with a reasonable linearity(r 2 : 0.9990-0.9999). The enrichment factor was 142-276, and the detection limits was 0.39-0.46ng/ml (0.078-0.23μg/kg). This method was successfully applied to analyze actual food samples, and good spiked recoveries of over 81.5%-114.3% were obtained. Copyright © 2017. Published by Elsevier B.V.

  2. Standard test method for accelerated leach test for diffusive releases from solidified waste and a computer program to model diffusive, fractional leaching from cylindrical waste forms

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2008-01-01

    1.1 This test method provides procedures for measuring the leach rates of elements from a solidified matrix material, determining if the releases are controlled by mass diffusion, computing values of diffusion constants based on models, and verifying projected long-term diffusive releases. This test method is applicable to any material that does not degrade or deform during the test. 1.1.1 If mass diffusion is the dominant step in the leaching mechanism, then the results of this test can be used to calculate diffusion coefficients using mathematical diffusion models. A computer program developed for that purpose is available as a companion to this test method (Note 1). 1.1.2 It should be verified that leaching is controlled by diffusion by a means other than analysis of the leach test solution data. Analysis of concentration profiles of species of interest near the surface of the solid waste form after the test is recommended for this purpose. 1.1.3 Potential effects of partitioning on the test results can...

  3. Unidirectional solidification of a Nbss/Nb5Si3 in-situ composite

    International Nuclear Information System (INIS)

    Guo, X.P.; Ding, X.; Zhang, J.; Fu, H.Z.; Guan, P.; Kusabiraki, K.

    2005-01-01

    The directionally solidified specimens of Nb-13.52 Si-22.60 Ti-6.88 Hf-2.54 Cr-2.24 Al alloy were prepared in an electron beam floating zone melting furnace at the withdrawing rate of 0.1, 0.3, 0.6, 1.0, 2.4 and 6.0 mm/min. All the primary Nb solid solution (Nb ss ) columns, Nb ss + (Nb) 3 Si/(Nb) 5 Si 3 eutectic colonies and divorced (Nb) 3 Si/(Nb) 5 Si 3 plates or chains align well along the longitudinal axis of the specimens. With increasing of the withdrawing rate, the microstructure is gradually refined, and the amount of Nb ss + (Nb) 3 Si/(Nb) 5 Si 3 eutectic colonies increases. Both the room temperature ultimate tensile strength σ b and fracture toughness K Q are improved for the directionally solidified specimens. The tensile fracture occurs in a cleavage way. (orig.)

  4. Self-Supporting Nanoclay as Internal Scaffold Material for Direct Printing of Soft Hydrogel Composite Structures in Air.

    Science.gov (United States)

    Jin, Yifei; Liu, Chengcheng; Chai, Wenxuan; Compaan, Ashley; Huang, Yong

    2017-05-24

    Three dimensional (3D) bioprinting technology enables the freeform fabrication of complex constructs from various hydrogels and is receiving increasing attention in tissue engineering. The objective of this study is to develop a novel self-supporting direct hydrogel printing approach to extrude complex 3D hydrogel composite structures in air without the help of a support bath. Laponite, a member of the smectite mineral family, is investigated to serve as an internal scaffold material for the direct printing of hydrogel composite structures in air. In the proposed printing approach, due to its yield-stress property, Laponite nanoclay can be easily extruded through a nozzle as a liquid and self-supported after extrusion as a solid. Its unique crystal structure with positive and negative charges enables it to be mixed with many chemically and physically cross-linked hydrogels, which makes it an ideal internal scaffold material for the fabrication of various hydrogel structures. By mixing Laponite nanoclay with various hydrogel precursors, the hydrogel composites retain their self-supporting capacity and can be printed into 3D structures directly in air and retain their shapes before cross-linking. Then, the whole structures are solidified in situ by applying suitable cross-linking stimuli. The addition of Laponite nanoclay can effectively improve the mechanical and biological properties of hydrogel composites. Specifically, the addition of Laponite nanoclay results in a significant increase in the Young's modulus of each hydrogel-Laponite composite: 1.9-fold increase for the poly(ethylene glycol) diacrylate (PEGDA)-Laponite composite, 7.4-fold increase for the alginate-Laponite composite, and 3.3-fold increase for the gelatin-Laponite composite.

  5. Bulletin of Materials Science | Indian Academy of Sciences

    Indian Academy of Sciences (India)

    The effect of formation of porous silicon on the performance of multi-crystalline silicon (mc-Si) solar cells is presented. Surface treatment of mc-Si solar cells was performed by electrochemical etching in HF-based solution. The effect of etching is viewed through scanning electron microscope (SEM) photographs that ...

  6. Effects of Undercooling and Cooling Rate on Peritectic Phase Crystallization Within Ni-Zr Alloy Melt

    Science.gov (United States)

    Lü, P.; Wang, H. P.

    2018-04-01

    The liquid Ni-16.75 at. pct Zr peritectic alloy was substantially undercooled and containerlessly solidified by an electromagnetic levitator and a drop tube. The dependence of the peritectic solidification mode on undercooling was established based on the results of the solidified microstructures, crystal growth velocity, as well as X-ray diffraction patterns. Below a critical undercooling of 124 K, the primary Ni7Zr2 phase preferentially nucleates and grows from the undercooled liquid, which is followed by a peritectic reaction of Ni7Zr2+L → Ni5Zr. The corresponding microstructure is composed of the Ni7Zr2 dendrites, peritectic Ni5Zr phase, and inter-dendritic eutectic. Nevertheless, once the liquid undercooling exceeds the critical undercooling, the peritectic Ni5Zr phase directly precipitates from this undercooled liquid. However, a negligible amount of residual Ni7Zr2 phase still appears in the microstructure, indicating that nucleation and growth of the Ni7Zr2 phase are not completely suppressed. The micromechanical property of the peritectic Ni5Zr phase in terms of the Vickers microhardness is enhanced, which is ascribed to the transition of the peritectic solidification mode. To suppress the formation of the primary phase completely, this alloy was also containerlessly solidified in free fall experiments. Typical peritectic solidified microstructure forms in large droplets, while only the peritectic Ni5Zr phase appears in smaller droplets, which gives an indication that the peritectic Ni5Zr phase directly precipitates from the undercooled liquid by completely suppressing the growth of the primary Ni7Zr2 phase and the peritectic reaction due to the combined effects of the large undercooling and high cooling rate.

  7. A novel solidified floating organic drop microextraction method for preconcentration and determination of copper ions by flow injection flame atomic absorption spectrometry in water samples

    Directory of Open Access Journals (Sweden)

    Arpa Şahin Ç.

    2013-04-01

    Full Text Available A simple, rapid and inexpensive solidified floating organic drop microextraction (SFODME and flow injection flame atomic absorption spectrometric determination (FI-FAAS method for copper was developed. 3-amino-7-dimethylamino-2-methylphenazine (Neutral red, NR was used as the complexing agent. Several factors affecting the microextraction efficiency, such as, pH, NR and sodium dodecylbenzenesulfonate (SDBS concentration, extraction time, stirring rate, and temperature were investigated and optimized. Under optimized experimental conditions an enrichment factor of 541 was obtained for 100 mL of sample solution. The calibration graph was linear in the range of 0.5 – 20.0 ng mL–1 and the limit of detection (3s was 0.18 ng mL–1, the limit of quantification (10s was 0.58 ng mL–1. The relative standard deviation (RSD for 10 replicate measurements of 10 ng mL–1 copper was 2.7%. The developed method was successfully applied to the extraction and determination of copper in different certified reference materials (Estuarine water, Slew 3 and fortified water, TM 23.2 and real water samples and satisfactory results were obtained.

  8. Optimization of heat transfer during the directional solidification process of 1600 kg silicon feedstock

    Science.gov (United States)

    Hu, Chieh; Chen, Jyh Chen; Nguyen, Thi Hoai Thu; Hou, Zhi Zhong; Chen, Chun Hung; Huang, Yen Hao; Yang, Michael

    2018-02-01

    In this study, the power ratio between the top and side heaters and the moving velocity of the side insulation are designed to control the shape of the crystal-melt interface during the growth process of a 1600 kg multi-crystalline silicon ingot. The power ratio and insulation gap are adjusted to ensure solidification of the melt. To ensure that the crystal-melt interface is slightly convex in relation to the melt during the entire solidification process, the power ratio should be augmented gradually in the initial stages while being held to a constant value in the middle stages. Initially the gap between the side and the bottom insulation is kept small to reduce thermal stress inside the seed crystals. However, the growth rate will be slow in the early stages of the solidification process. Therefore, the movement of the side insulation is fast in the initial stages but slower in the middle stages. In the later stages, the side insulation gap is fixed. With these modifications, the convexity of the crystal-melt interface in relation to the melt can be maintained during the growth process with an approximately 41% reduction in the thermal stress inside the growing ingot and an 80% reduction in dislocation density along the center line of the ingot compared with the original case.

  9. Rapid Solidification of Sn-Cu-Al Alloys for High-Reliability, Lead-Free Solder: Part I. Microstructural Characterization of Rapidly Solidified Solders

    Science.gov (United States)

    Reeve, Kathlene N.; Choquette, Stephanie M.; Anderson, Iver E.; Handwerker, Carol A.

    2016-12-01

    Particles of Cu x Al y in Sn-Cu-Al solders have previously been shown to nucleate the Cu6Sn5 phase during solidification. In this study, the number and size of Cu6Sn5 nucleation sites were controlled through the particle size refinement of Cu x Al y via rapid solidification processing and controlled cooling in a differential scanning calorimeter. Cooling rates spanning eight orders of magnitude were used to refine the average Cu x Al y and Cu6Sn5 particle sizes down to submicron ranges. The average particle sizes, particle size distributions, and morphologies in the microstructures were analyzed as a function of alloy composition and cooling rate. Deep etching of the samples revealed the three-dimensional microstructures and illuminated the epitaxial and morphological relationships between the Cu x Al y and Cu6Sn5 phases. Transitions in the Cu6Sn5 particle morphologies from faceted rods to nonfaceted, equiaxed particles were observed as a function of both cooling rate and composition. Initial solidification cooling rates within the range of 103 to 104 °C/s were found to be optimal for realizing particle size refinement and maintaining the Cu x Al y /Cu6Sn5 nucleant relationship. In addition, little evidence of the formation or decomposition of the ternary- β phase in the solidified alloys was noted. Solidification pathways omitting the formation of the ternary- β phase agreed well with observed room temperature microstructures.

  10. Influence of Mn incorporation for Ni on the magnetocaloric properties of rapidly solidified off-stoichiometric NiMnGa ribbons

    Energy Technology Data Exchange (ETDEWEB)

    Dey, Sushmita; Singh, Satnam; Roy, R.K.; Ghosh, M.; Mitra, A.; Panda, A.K., E-mail: akpanda@nmlindia.org

    2016-01-01

    The present investigation addresses the magnetocaloric behaviour in a series of Ni{sub 77−x}Mn{sub x}Ga{sub 23} (x=23, 24, 25, 27 and 29) rapidly solidified alloys prepared in the form of ribbons by melt spinning technique. The approach of the study is to identify the off-stoichiometric composition wherein room temperature magneto-structural transformation is achieved. The alloy chemistry was tailored through Mn incorporation for Ni such that the magnetic and structural transitions were at close proximity to achieve highest entropy value of ΔS equal to 8.51 J Kg{sup −1} K{sup −1} for #Mn{sub 24} ribbon measured at an applied field of 3 T. When such transitions are more staggered as in #Mn{sub 29} the entropy value of ribbon reduced to as low as 1.61 J Kg{sup −1} K{sup −1}. Near room temperature transformations in #Mn{sub 24} ribbon have been observed through calorimetric and thermomagnetic evaluation. Reverse martensitic transformation (martensite→autstenite) temperature indicates not only distinct change in the saturation flux density but also an inter-martensitic phase. Microstructural analysis of #Mn{sub 24} alloy ribbon revealed structural ordering with the existence of plate morphology evidenced for martensitic phase. - Highlights: • Magnetocaloric effect in a series of melt spun NiMnGa ribbon is addressed. • The alloy series revealed austenitic state as well as its presence with martensite. • The morphology of the ribbons has been shown and discussed through phase analysis. • Influence of magnetising field on entropy and relative cooling power is discussed. • Influence of intermartensitic state on magnetization plots have also been shown.

  11. Paleomagnetic evidence for dynamo activity driven by inward crystallisation of a metallic asteroid

    Science.gov (United States)

    Bryson, James F. J.; Weiss, Benjamin P.; Harrison, Richard J.; Herrero-Albillos, Julia; Kronast, Florian

    2017-08-01

    The direction in which a planetary core solidifies has fundamental implications for the feasibility and nature of dynamo generation. Although Earth's core is outwardly solidifying, the cores of certain smaller planetary bodies have been proposed to inwardly solidify due to their lower central pressures. However, there have been no unambiguous observations of inwardly solidified cores or the relationship between this solidification regime and planetary magnetic activity. To address this gap, we present the results of complimentary paleomagnetic techniques applied to the matrix metal and silicate inclusions within the IVA iron meteorites. This family of meteorites has been suggested to originate from a planetary core that had its overlaying silicate mantle removed by collisions during the early solar system. This process is thought to have produced a molten ball of metal that cooled rapidly and has been proposed to have inwardly solidified. Recent thermal evolution models of such a body predict that it should have generated an intense, multipolar and time-varying dynamo field. This field could have been recorded as a remanent magnetisation in the outer, cool layers of a solid crust on the IVA parent core. We find that the different components in the IVA iron meteorites display a range of paleomagnetic fidelities, depending crucially on the cooling rate of the meteorite. In particular, silicate inclusions in the quickly cooled São João Nepomuceno meteorite are poor paleomagnetic recorders. On the other hand, the matrix metal and some silicate subsamples from the relatively slowly cooled Steinbach meteorite are far better paleomagnetic recorders and provide evidence of an intense (≳100 μT) and directionally varying (exhibiting significant changes on a timescale ≲200 kyr) magnetic field. This is the first demonstration that some iron meteorites record ancient planetary magnetic fields. Furthermore, the observed field intensity, temporal variability and dynamo

  12. Fabrication and Characterization of 3D-Printed Highly-Porous 3D LiFePO₄ Electrodes by Low Temperature Direct Writing Process.

    Science.gov (United States)

    Liu, Changyong; Cheng, Xingxing; Li, Bohan; Chen, Zhangwei; Mi, Shengli; Lao, Changshi

    2017-08-10

    LiFePO₄ (LFP) is a promising cathode material for lithium-ion batteries. In this study, low temperature direct writing (LTDW)-based 3D printing was used to fabricate three-dimensional (3D) LFP electrodes for the first time. LFP inks were deposited into a low temperature chamber and solidified to maintain the shape and mechanical integrity of the printed features. The printed LFP electrodes were then freeze-dried to remove the solvents so that highly-porous architectures in the electrodes were obtained. LFP inks capable of freezing at low temperature was developed by adding 1,4 dioxane as a freezing agent. The rheological behavior of the prepared LFP inks was measured and appropriate compositions and ratios were selected. A LTDW machine was developed to print the electrodes. The printing parameters were optimized and the printing accuracy was characterized. Results showed that LTDW can effectively maintain the shape and mechanical integrity during the printing process. The microstructure, pore size and distribution of the printed LFP electrodes was characterized. In comparison with conventional room temperature direct ink writing process, improved pore volume and porosity can be obtained using the LTDW process. The electrochemical performance of LTDW-fabricated LFP electrodes and conventional roller-coated electrodes were conducted and compared. Results showed that the porous structure that existed in the printed electrodes can greatly improve the rate performance of LFP electrodes.

  13. Toward Understanding Pore Formation and Mobility during Controlled Directional Solidification in a Microgravity Environment Investigation (PFMI)

    Science.gov (United States)

    Grugel, Richard N.; Anilkumar, A. V.; Luz, Paul; Jeter, Linda; Volz, Martin P.; Spivey, Reggie; Smith, G.

    2003-01-01

    The generation and inclusion of detrimental porosity, e.g., pipes and rattails can occur during controlled directional solidification processing. The origin of these defects is generally attributed to gas evolution and entrapment during solidification of the melt. On Earth, owing to buoyancy, an initiated bubble can rapidly rise through the liquid melt and pop at the surface; this is obviously not ensured in a low gravity or microgravity environment. Clearly, porosity generation and inclusion is detrimental to conducting any meaningful solidification-science studies in microgravity. Thus it is essential that model experiments be conducted in microgravity, to understand the details of the generation and mobility of porosity, so that methods can be found to eliminate it. In hindsight, this is particularly relevant given the results of the previous directional solidification experiments conducted in Space. The current International Space Station (ISS) Microgravity Science Glovebox (MSG) investigation addresses the central issue of porosity formation and mobility during controlled directional solidification processing in microgravity. The study will be done using a transparent metal-analogue material, succinonitrile (SCN) and succinonitrile-water 'alloys', so that direct observation and recording of pore generation and mobility can be made during the experiments. Succinonitrile is particularly well suited for the proposed investigation because it is transparent, it solidifies in a manner analogous to most metals, it has a convenient melting point, its material properties are well characterized and, it has been successfully used in previous microgravity experiments. The PFMI experiment will be launched on the UF-2, STS-111 flight. Highlighting the porosity development problem in metal alloys during microgravity processing, the poster will describe: (i) the intent of the proposed experiments, (ii) the theoretical rationale behind using SCN as the study material for

  14. Bulletin of Materials Science | Indian Academy of Sciences

    Indian Academy of Sciences (India)

    Keywords. Silicon; PECVD; passivation; AFM; H3PO4 etch. Abstract. In this study, we have improved electrical characteristics such as the efficiency () and the fill factor (FF) of finished multicrystalline silicon (-Si) solar cells by using a new chemical treatment with a hot phosphoric (H3PO4) acidic solution. These -Si ...

  15. N-type nano-silicon powders with ultra-low electrical resistivity as anode materials in lithium ion batteries

    Science.gov (United States)

    Yue, Zhihao; Zhou, Lang; Jin, Chenxin; Xu, Guojun; Liu, Liekai; Tang, Hao; Li, Xiaomin; Sun, Fugen; Huang, Haibin; Yuan, Jiren

    2017-06-01

    N-type silicon wafers with electrical resistivity of 0.001 Ω cm were ball-milled to powders and part of them was further mechanically crushed by sand-milling to smaller particles of nano-size. Both the sand-milled and ball-milled silicon powders were, respectively, mixed with graphite powder (silicon:graphite = 5:95, weight ratio) as anode materials for lithium ion batteries. Electrochemical measurements, including cycle and rate tests, present that anode using sand-milled silicon powder performed much better. The first discharge capacity of sand-milled silicon anode is 549.7 mAh/g and it is still up to 420.4 mAh/g after 100 cycles. Besides, the D50 of sand-milled silicon powder shows ten times smaller in particle size than that of ball-milled silicon powder, and they are 276 nm and 2.6 μm, respectively. In addition, there exist some amorphous silicon components in the sand-milled silicon powder excepting the multi-crystalline silicon, which is very different from the ball-milled silicon powder made up of multi-crystalline silicon only.

  16. Comparative study of the temperature and velocity gradients for the interphases obtained during directional solidification of Al-Cu alloys

    International Nuclear Information System (INIS)

    Ares, Alicia Esther; Gueijman, Sergio Fabian; Schvezov, Carlos E

    2004-01-01

    Previous studies determined that in directionally solidified lead-tin alloys, the position in which the transition occurs from columnar to equiaxial structure depending on the distribution of temperatures in the system, occurs when a minimum and critical thermal gradient value is attained in the liquid before the interphase that separates the (liquid) phase from the (solid + liquid) phase and this critical gradient value is independent from the solute concentration, natural convection, degree of overheating, the mold geometry and the number of columnar and equiaxial grains that form. The study now includes aluminum-copper alloys, for which the temperature gradient test values in the liquid before the (liquid)/(solid + liquid) interphase and the speeds of the (liquid)/(solid+liquid)/(solid) interphases are determined. The values of interphase gradients and velocities contrast with the values predicted by the Hunt model for the same alloy system. The velocities of the interphases are also compared with those calculated with the Lipton equation and used in the Wang and Beckermann model for dendritic equiaxial growth. The results are compared with those obtained previously in the lead-tin system (CW)

  17. Effects of focused ion beam milling on the compressive behavior of directionally solidified micro-pillars and the nanoindentation response of an electro-polished surface

    International Nuclear Information System (INIS)

    Shim, Sang Hoon; Bei, Hongbin; Miller, Michael K; Pharr, George Mathews; George, Easo P

    2009-01-01

    Focused ion beam (FIB) milling is the typical way in which micro-pillars are fabricated to study small-scale plasticity and size effects in uniaxial compression. However, FIB milling can introduce defects into the milled pillars. To investigate the effects of FIB damage on mechanical behavior, we tested Mo-alloy micro-pillars that were FIB milled following directional solidification, and compared their compressive response to pillars that were not FIB milled. We also FIB milled at glancing incidence a Mo-alloy single-crystal surface, and compared its nanoindentation response to an electro-polished surface of the same crystal. Consequences for the interpretation of data obtained from FIB milled micro-pillars are discussed

  18. Fabrication of porous aluminium with directional pores through thermal decomposition method

    International Nuclear Information System (INIS)

    Nakajima, H; Kim, S Y; Park, J S

    2009-01-01

    Lotus-type porous metals were fabricated by unidirectional solidification in pressurized gas atmosphere. The elongated pres are evolved by insoluble gas resulted from the solubility gap between liquid and solid when the melt is solidified. Recently we developed a novel fabrication technique, in which gas compounds are used as a source of dissolving gas instead of the high pressure. In the present work this gas compound method was applied to fabrication of lotus aluminium. Hydrogen decomposed from calcium hydroxide, sodium bicarbonate and titanium hydride evolves cylindrical pores in aluminium. The porosity is about 20%. The pore size decreases and the pore number density increases with increasing amount of calcium hydroxide, which is explained by increase in pore nucleation sites.

  19. Transport processes in directional solidification and their effects on microstructure development

    Science.gov (United States)

    Mazumder, Prantik

    The processing of materials with unique electronic, mechanical, optical and thermal properties plays a crucial role in modern technology. The quality of these materials depend strongly on the microstructures and the solute/dopant fields in the solid product, that are strongly influenced by the intricate coupling of heat and mass transfer and melt flow in the growth systems. An integrated research program is developed that include precisely characterized experiments and detailed physical and numerical modeling of the complex transport and dynamical processes. Direct numerical simulation of the solidification process is carried out that takes into account the unsteady thermo-solutal convection in the vertical Bridgman crystal growth system, and accurately models the thermal interaction between the furnace and the ampoule by appropriately using experimentally measured thermal profiles. The flow instabilities and transitions and the nonlinear evolution following the transitions are investigated by time series and flow pattern analysis. A range of complex dynamical behavior is predicted with increasing thermal Rayleigh number. The route to chaos appears as: steady convection --> transient mono-periodic --> transient bi-periodic --> transient quasiperiodic --> transient intermittent oscillation- relaxation --> stable intermittent oscillation-relaxation attractor. The spatio-temporal dynamics of the melt flow is found to be directly related to the spatial patterns observed experimentally in the solidified crystals. The application of the model to two phase Sn-Cd peritectic alloys showed that a new class of tree-like oscillating microstructure develops in the solid phase due to unsteady thermo-solutal convection in the liquid melt. These oscillating layered structures can give the illusion of band structures on a plane of polish. The model is applied to single phase solidification in the Al-Cu and Pb-Sn systems to characterize the effect of convection on the macroscopic

  20. Incineration of ion-exchange resins in fluidized bed. Part of a coordinated programme on treatment of spent ion exchange resins

    International Nuclear Information System (INIS)

    Valkianinen, M.

    1980-10-01

    Incineration of ion-exchange resins in a fluidized bed was studied on the pilot plant scale. The test programme performed consisted of the testing of various bed materials and finding the optimal conditions of incineration of spent resins. Granular resins were incinerated in an ethanol-water mixture. Incinernation converts the organic resin into inert oxide material, which can be solidified for instance with cement. The weight of the ash was 1...20% and the volume 2...30% of the original resins, which contained 15...25% moisture. When solidified with cement the volume of the ash-concrete is 4...22% of the concrete of equal compressive strength acquired by direct solidification. Water immersion and heat tests of solidified ash showed satisfactory results. The absorption of Cs and Co in various bed materials was studied by means of inactive tracer materials. Biotite and chamotte absorbed significantly, but this absorption does not drastically help on the off gas side. The sintering of the bed materials in the presence of sodium was studied. Corundum, chamotte and biotite have a safety limit of 5% sodium of the bed's weight at 850 0 C

  1. Method for producing metallic microparticles

    Science.gov (United States)

    Phillips, Jonathan; Perry, William L.; Kroenke, William J.

    2004-06-29

    Method for producing metallic particles. The method converts metallic nanoparticles into larger, spherical metallic particles. An aerosol of solid metallic nanoparticles and a non-oxidizing plasma having a portion sufficiently hot to melt the nanoparticles are generated. The aerosol is directed into the plasma where the metallic nanoparticles melt, collide, join, and spheroidize. The molten spherical metallic particles are directed away from the plasma and enter the afterglow where they cool and solidify.

  2. Plastic solidification system for radioactive waste

    International Nuclear Information System (INIS)

    Kani, Jiro; Irie, Hiromitsu; Obu, Etsuji; Nakayama, Yasuyuki; Matsuura, Hiroyuki.

    1979-01-01

    The establishment of a new solidification system is an important theme for recent radioactive-waste disposal systems. The conditions required of new systems are: (1) the volume of the solidified product to be reduced, and (2) the property of the solidified product to be superior to the conventional ones. In the plastic solidification system developed by Toshiba, the waste is first dried and then solidified with thermosetting resin. It has been confirmed that the property of the plastic solidified product is superior to that of the cement-or bitumen-solidified product. Investigation from various phases is being carried on for the application of this method to commercial plants. (author)

  3. Fabrication and Characterization of 3D-Printed Highly-Porous 3D LiFePO4 Electrodes by Low Temperature Direct Writing Process

    Directory of Open Access Journals (Sweden)

    Changyong Liu

    2017-08-01

    Full Text Available LiFePO4 (LFP is a promising cathode material for lithium-ion batteries. In this study, low temperature direct writing (LTDW-based 3D printing was used to fabricate three-dimensional (3D LFP electrodes for the first time. LFP inks were deposited into a low temperature chamber and solidified to maintain the shape and mechanical integrity of the printed features. The printed LFP electrodes were then freeze-dried to remove the solvents so that highly-porous architectures in the electrodes were obtained. LFP inks capable of freezing at low temperature was developed by adding 1,4 dioxane as a freezing agent. The rheological behavior of the prepared LFP inks was measured and appropriate compositions and ratios were selected. A LTDW machine was developed to print the electrodes. The printing parameters were optimized and the printing accuracy was characterized. Results showed that LTDW can effectively maintain the shape and mechanical integrity during the printing process. The microstructure, pore size and distribution of the printed LFP electrodes was characterized. In comparison with conventional room temperature direct ink writing process, improved pore volume and porosity can be obtained using the LTDW process. The electrochemical performance of LTDW-fabricated LFP electrodes and conventional roller-coated electrodes were conducted and compared. Results showed that the porous structure that existed in the printed electrodes can greatly improve the rate performance of LFP electrodes.

  4. Draft of regulations for road transport of radioactive wastes

    International Nuclear Information System (INIS)

    Gese, J.; Zizka, B.

    1979-06-01

    A draft regulation is presented for the transport of solid and solidified radioactive wastes from nuclear power plants. The draft takes into consideration dosimetric, safety and fire-fighting directives, transport organization, anticipated amounts of radioactive wastes, characteristics of containers, maintenance of vehicles, and equipment of vehicles and personnel. The draft is based on the provisional regulations governing the transport on public roads issued in 1973, valid directives, decrees, acts and standards, and complies with 1973 IAEA requirements. (J.P.)

  5. Implementation of an ex situ stabilization technique at the Sand Springs superfund site to solidify and stabilize acid tar sludges involving a quick-lime based stabilization process and innovative equipment design

    International Nuclear Information System (INIS)

    McManus, R.W.; Grajczak, P.; Wilcoxson, J.C.; Webster, S.D.

    1997-01-01

    An old refinery site was safely remediated a year before schedule and for 25% less than final engineering estimates for the stabilization remedy thanks to energetic project management and innovative design involving ex situ stabilization/solidification of acid tar sludges. A quicklime based process, Dispersion by Chemical Reaction (DCR trademark), was employed to solidify and stabilize (SS) over 103,000 cubic meters (135,000 cubic yards) of petroleum waste, mostly acidic tarry sludge. The SS process was selected over competing methods because it afforded minimal volume increase, could readily achieve Record of Decision (ROD) specified physical and chemical treatment goals, could be implemented with treatment equipment that minimized emissions, and could be performed with low reagent usage and at low cost. To ensure treatment goals were achieved and an accelerated schedule met, a custom designed and fabricated transportable treatment unit (TTU) was employed to implement the process. The treated material was visually soil-like in character, it was left in stockpiles for periods of time, and it was placed and compacted in the on site landfill using standard earth-moving equipment

  6. Experimental study on intermediate level radioactive waste processing

    International Nuclear Information System (INIS)

    Nagakura, Tadashi; Abe, Hirotoshi; Okazawa, Takao; Hattori, Seiichi; Maki, Yasuro

    1977-01-01

    In the disposal of intermediate level radioactive wastes, multilayer package will be adopted. The multilayer package consists of cement-solidified waste and a container such as a drum - can with concrete liner or a concrete container. So, on the waste to be cement-solidified in such container, experimental study was carried out as follows. (1) Cement-solidification method. (2) Mechanical behaviour of cement-solidified waste. The mechanical behaviour of the containers was studied by the finite element method and experiment, and the function of pressure-balancing valves was also studied. The following data on processing intermediate level radioactive wastes were obtained. (1) In the case of cement-solidified waste, the data to select the suitable solidifying material and the standard mixing proportion were determined. (2) The basic data concerning the uniaxial compressive strength of cement-solidified waste, the mechanical behaviour of cement-solidified waste packed in a drum under high hydrostatic pressure, the shock response of cement-solidified waste at the time of falling and so on were obtained. (3) The pressure-balancing valves worked at about 0.5 Kg/cm 2 pressure difference inside and outside a container, and the deformation of a drum cover was 10 to 13 mm. In case of the pressure difference less than 0,5 Kg/cm 2 , the valves shut, and water flow did occur. (auth.)

  7. Development of volume reduction treatment techniques for low level radioactive wastes

    International Nuclear Information System (INIS)

    Nabatame, Yasuzi

    1984-01-01

    The solid wastes packed in drums are preserved in the stores of nuclear establishments in Japan, and the quantity of preservation has already reached about 60 % of the capacity. It has become an important subject to reduce the quantity of generation of radioactive wastes and how to reduce the volume of generated wastes. As the result of the research aiming at the development of the solidified bodies which are excellent in the effect of volume reduction and physical properties, it was confirmed that the plastic solidified bodies using thermosetting resin were superior to conventional cement or asphalt solidification. The plastic solidifying system can treat various radioactive wastes. After radioactive wastes are dried and powdered, they are solidified with plastics, therefore, the effect of volume reduction is excellent. The specific gravity, strength and the resistance to water, fire and radiation were confirmed to be satisfacotory. The plastic solidifying system comprises three subsystems, that is, drying system, powder storing and supplying system and plastic solidifying system. Also the granulation technique after drying and powdering, acid decomposition technique, the microwave melting and solidifying technique for incineration ash, plasma melting process and electrolytic polishing decontamination are described. (Kako, I.)

  8. LIFETIME AND SPECTRAL EVOLUTION OF A MAGMA OCEAN WITH A STEAM ATMOSPHERE: ITS DETECTABILITY BY FUTURE DIRECT IMAGING

    Energy Technology Data Exchange (ETDEWEB)

    Hamano, Keiko; Kawahara, Hajime; Abe, Yutaka [Department of Earth and Planetary Science, The University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-0033 (Japan); Onishi, Masanori [Department of Earth and Planetary Sciences, Kobe University, 1-1 Rokkodai-cho, Nada, Kobe 657-8501 (Japan); Hashimoto, George L., E-mail: keiko@eps.s.u-tokyo.ac.jp [Department of Earth Sciences, Okayama University, 3-1-1 Tsushima-Naka, Kita, Okayama, 700-8530 (Japan)

    2015-06-20

    We present the thermal evolution and emergent spectra of solidifying terrestrial planets along with the formation of steam atmospheres. The lifetime of a magma ocean and its spectra through a steam atmosphere depends on the orbital distance of the planet from the host star. For a Type I planet, which is formed beyond a certain critical distance from the host star, the thermal emission declines on a timescale shorter than approximately 10{sup 6} years. Therefore, young stars should be targets when searching for molten planets in this orbital region. In contrast, a Type II planet, which is formed inside the critical distance, will emit significant thermal radiation from near-infrared atmospheric windows during the entire lifetime of the magma ocean. The K{sub s} and L bands will be favorable for future direct imaging because the planet-to-star contrasts of these bands are higher than approximately 10{sup −7}–10{sup −8}. Our model predicts that, in the Type II orbital region, molten planets would be present over the main sequence of the G-type host star if the initial bulk content of water exceeds approximately 1 wt%. In visible atmospheric windows, the contrasts of the thermal emission drop below 10{sup −10} in less than 10{sup 5} years, whereas those of the reflected light remain 10{sup −10} for both types of planets. Since the contrast level is comparable to those of reflected light from Earth-sized planets in the habitable zone, the visible reflected light from molten planets also provides a promising target for direct imaging with future ground- and space-based telescopes.

  9. Simultaneous extraction and quantification of lamotrigine, phenobarbital, and phenytoin in human plasma and urine samples using solidified floating organic drop microextraction and high-performance liquid chromatography.

    Science.gov (United States)

    Asadi, Mohammad; Dadfarnia, Shayessteh; Haji Shabani, Ali Mohammad; Abbasi, Bijan

    2015-07-01

    A novel and simple method based on solidified floating organic drop microextraction followed by high-performance liquid chromatography with ultraviolet detection has been developed for simultaneous preconcentration and determination of phenobarbital, lamotrigine, and phenytoin in human plasma and urine samples. Factors affecting microextraction efficiency such as the type and volume of the extraction solvent, sample pH, extraction time, stirring rate, extraction temperature, ionic strength, and sample volume were optimized. Under the optimum conditions (i.e. extraction solvent, 1-undecanol (40 μL); sample pH, 8.0; temperature, 25°C; stirring rate, 500 rpm; sample volume, 7 mL; potassium chloride concentration, 5% and extraction time, 50 min), the limits of detection for phenobarbital, lamotrigine, and phenytoin were 1.0, 0.1, and 0.3 μg/L, respectively. Also, the calibration curves for phenobarbital, lamotrigine, and phenytoin were linear in the concentration range of 2.0-300.0, 0.3-200.0, and 1.0-200.0 μg/L, respectively. The relative standard deviations for six replicate extractions and determinations of phenobarbital, lamotrigine, and phenytoin at 50 μg/L level were less than 4.6%. The method was successfully applied to determine phenobarbital, lamotrigine, and phenytoin in plasma and urine samples. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  10. Thermal-stress fatigue behavior of twenty-six superalloys

    Science.gov (United States)

    Bizon, P. T.; Spera, D. A.

    1976-01-01

    The comparative thermal-stress fatigue resistances of 26 nickeland cobalt-base alloys were determined by fluidized bed tests. Cycles to cracking differed by almost three orders of magnitude for these materials, with directional solidification and surface protection showing definite benefit. The alloy-coating combination with the highest thermal-stress fatigue resistance was directionally solidified NASA TAZ-8A with an RT-SP coating. Its oxidation resistance was also excellent, showing approximately a 1/2 percent weight loss after 14,000 fluidized bed cycles.

  11. The elastoplastic calculation of disks with the help of dynamic relaxation

    International Nuclear Information System (INIS)

    Zerna, W.; Schnellenbach, G.; Ick, U.

    1973-12-01

    The possibilities for the computation of elasticplastic properties via dynamic relaxation are shown. From the various theories of plasticity the laws of Prandtl-Reuzs for solidifying materials were chosen for in this investigation. The calculation is carried out directly without further linearizations in a single computer run. It is possible to obtain an approximate solution via a direct process involving a fictitious elastic material law. Two disks with - according to the theory of elasticity - single stress points are used as examples. (orig.) [de

  12. Biaxial vent extruder

    International Nuclear Information System (INIS)

    Idemoto, A.; Maki, Y.; Oda, N.

    1981-01-01

    A biaxial vent extruder is described for processing of slurry-like waste fluids or radioactive waste fluids which have a hopper cylinger, a solidifying substance port and a solidified substance port. A plurality of vent cylinders each having a vent port are provided with a plunger type scraper. An extruding cylinder having a single opening for a main screw is connected to the assembled vent cylinders. The main screw extends to the upstream end of the extruding cylinder and a sub-screw extends to the extruding cylinder. The screws each having a full flight engaging the other and a set of rings are mounted on the screws near the respective vent port inlets. The screws are rotated in different directions and inwardly with respect to the vent ports. Rotors may be mounted on the screws to break down solid particles

  13. Phase Composition of a CrMo0.5NbTa0.5TiZr High Entropy Alloy: Comparison of Experimental and Simulated Data

    OpenAIRE

    Fan Zhang; Oleg N. Senkov; Jonathan D. Miller

    2013-01-01

    Microstructure and phase composition of a CrMo0.5NbTa0.5TiZr high entropy alloy were studied in the as-solidified and heat treated conditions. In the as-solidified condition, the alloy consisted of two disordered BCC phases and an ordered cubic Laves phase. The BCC1 phase solidified in the form of dendrites enriched with Mo, Ta and Nb, and its volume fraction was 42%. The BCC2 and Laves phases solidified by the eutectic-type reaction, and their volume fractions were 27% and 31%, respectively....

  14. Study of directionally solidified eutectic Al2O3-ZrO2(3%Y2O3 doped with TiO2

    Directory of Open Access Journals (Sweden)

    Peña, J. I.

    2007-06-01

    Full Text Available An study of directionally grown samples of the eutectic composition in the Al2O3-ZrO2 (3 mol% Y2O3 system, with small TiO2 additions (1 wt%, is presented. The microstructural changes induced by this addition are analysed using SEM (EDX techniques. The mechanical changes, when TiO2 is added, are studied by measuring the flexural strength by three point bending. Also, the toughness is determined by Vickers indentation method. When slow growth rates (10 mm/h are used, interpenetratred and homogeneous microstructure is obtained, independently of the TiO2 doping. When growth rates are higher (300 and 1000 mm/h the structure changes and the phases are organized in form of colonies or cells, which have smaller size when TiO2 is present. This size reduction is accompanied with an increase of the toughness.Este trabajo presenta un estudio de muestras crecidas direccionalmente del sistema Al2O3-ZrO2 (3 mol% Y2O3 en su composición eutéctica con pequeñas adiciones de óxido de titanio (1% de TiO2 en peso. Se analizan los cambios microestructurales inducidos por esta adición mediante SEM (EDX y se estudian los cambios en su comportamiento mecánico medido por flexión en tres puntos, así como la tenacidad de fractura mediante indentación Vickers. Con velocidades lentas de solidificación (10 mm/h se obtiene en ambos casos una microestructura homogénea e interpenetrada, mientras que a velocidades mayores, 300 y 1000 mm/h, se forma una estructura en las que las fases se organizan en forma de colonias o células, siendo éstas de menor tamaño en las muestras dopadas. Esta disminución en el tamaño viene acompañada de un aumento de la tenacidad de fractura medida por indentación.

  15. Fusion zone microstructure of laser beam welded directionally solidified Ni3Al-base alloy IC6

    International Nuclear Information System (INIS)

    Ding, R.G.; Ojo, O.A.; Chaturvedi, M.C.

    2006-01-01

    The fusion zone microstructure of laser welded alloy IC6 was examined. Extensive weld-metal cracking was observed to be closely associated with non-equilibrium eutectic-type microconstituents identified as consisting of γ, γ' and NiMo (Y) phases. Their formation has been related to modification of primary solidification path due to reduced solutal microsegregation

  16. Heat affected zone microfissuring in a laser beam welded directionally solidified Ni3Al-base alloy

    International Nuclear Information System (INIS)

    Ojo, O.A.; Ding, R.G.; Chaturvedi, M.C.

    2006-01-01

    The laser beam weld heat affected zone (HAZ) microstructure of a newly developed aerospace alloy, IC 6, was examined. HAZ microfissuring was observed and found to be associated with grain boundary liquation facilitated by subsolidus eutectic-type transformation of the alloy's major phase, γ' precipitates, and interfacial melting of M 6 C-type carbide and (Mo 2 Ni)B 2 -type boride particles

  17. Influence of dwell times on the thermomechanical fatigue behavior of a directionally solidified Ni-base superalloy

    Czech Academy of Sciences Publication Activity Database

    Guth, S.; Petráš, Roman; Škorík, Viktor; Kruml, Tomáš; Man, Jiří; Lang, K. H.; Polák, Jaroslav

    2015-01-01

    Roč. 80, NOV (2015), s. 426-433 ISSN 0142-1123 R&D Projects: GA MŠk(CZ) EE2.3.30.0063 Institutional support: RVO:68081723 Keywords : Nickel base superalloy * Thermomechanical fatigue * Dwell time * Lifetime behavior * Damage mechanisms Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 2.162, year: 2015

  18. Vitrification of HLLW Surrogate Solutions Containing Sulfate in a Direct-Induction Cold Crucible Melter

    International Nuclear Information System (INIS)

    Tronche, E.; Lacombe, J.; Ledoux, A.; Boen, R.; Ladirat, C.H.

    2009-01-01

    Efforts were made in the People's Republic of China to solidify legacy high level liquid waste (HLLW) by the Liquid-Fed Ceramic Melter process (LFCM) in the 1990's. This process was to be a continuous process with high throughput as in the French Marcoule Vitrification Plant (AVM) or the LFCM. In this context, the CEA (Commissariat a l'Energie Atomique is a French government-funded technological research organization) suggests the Cold Crucible Induction Melter (CCIM) technology that has been developed by the CEA since the 1980's to improve the performance of the vitrification process. In this context a series of vitrification tests has been carried out in a CCIM. CEA and AREVA have designed an integrated platform based on the CCIM technology on a sufficient scale to be used for demonstration programs of the one-step process. In 2003 a test was carried out at Marcoule in southern France on simulated HLLW with high sulfur content. In order to ensure the tests performed at Marcoule were consistent with the Chinese waste-forms, the glass frit was supplied by a Chinese Industry. The CCIM facility is described in detail, including process instrumentation. The test run is also described, including how the solution was directly fed on the surface of the molten glass. A maximum capacity was determined according to the applied process parameters including the high operating temperature. The electrical power supply characteristics are detailed and a glass mass balance is also presented covering more than seven hundred kilograms of glass produced in a sixty-hour test run. (authors)

  19. Air-assisted liquid–liquid microextraction by solidifying the floating organic droplets for the rapid determination of seven fungicide residues in juice samples

    Energy Technology Data Exchange (ETDEWEB)

    You, Xiangwei [Tobacco Research Institute, Chinese Academy of Agricultural Sciences, Qingdao 266101 (China); College of Science, China Agricultural University, Beijing 100193 (China); Xing, Zhuokan [College of Science, China Agricultural University, Beijing 100193 (China); Liu, Fengmao, E-mail: liufengmao@cau.edu.cn [College of Science, China Agricultural University, Beijing 100193 (China); Zhang, Xu [College of Science, China Agricultural University, Beijing 100193 (China)

    2015-05-22

    Highlights: • A novel AALLME-SFO method was firstly reported for pesticide residue analysis. • Solvent with low density and proper melting point was used as extraction solvent. • The formation of “cloudy solvent” with a syringe only. • The new method avoided the use of organic dispersive solvent. - Abstract: A novel air assisted liquid–liquid microextraction using the solidification of a floating organic droplet method (AALLME-SFO) was developed for the rapid and simple determination of seven fungicide residues in juice samples, using the gas chromatography with electron capture detector (GC-ECD). This method combines the advantages of AALLME and dispersive liquid–liquid microextraction based on the solidification of floating organic droplets (DLLME-SFO) for the first time. In this method, a low-density solvent with a melting point near room temperature was used as the extraction solvent, and the emulsion was rapidly formed by pulling in and pushing out the mixture of aqueous sample solution and extraction solvent for ten times repeatedly using a 10-mL glass syringe. After centrifugation, the extractant droplet could be easily collected from the top of the aqueous samples by solidifying it at a temperature lower than the melting point. Under the optimized conditions, good linearities with the correlation coefficients (γ) higher than 0.9959 were obtained and the limits of detection (LOD) varied between 0.02 and 0.25 μg L{sup −1}. The proposed method was applied to determine the target fungicides in juice samples and acceptable recoveries ranged from 72.6% to 114.0% with the relative standard deviations (RSDs) of 2.3–13.0% were achieved. Compared with the conventional DLLME method, the newly proposed method will neither require a highly toxic chlorinated solvent for extraction nor an organic dispersive solvent in the application process; hence, it is more environmentally friendly.

  20. Air-assisted liquid–liquid microextraction by solidifying the floating organic droplets for the rapid determination of seven fungicide residues in juice samples

    International Nuclear Information System (INIS)

    You, Xiangwei; Xing, Zhuokan; Liu, Fengmao; Zhang, Xu

    2015-01-01

    Highlights: • A novel AALLME-SFO method was firstly reported for pesticide residue analysis. • Solvent with low density and proper melting point was used as extraction solvent. • The formation of “cloudy solvent” with a syringe only. • The new method avoided the use of organic dispersive solvent. - Abstract: A novel air assisted liquid–liquid microextraction using the solidification of a floating organic droplet method (AALLME-SFO) was developed for the rapid and simple determination of seven fungicide residues in juice samples, using the gas chromatography with electron capture detector (GC-ECD). This method combines the advantages of AALLME and dispersive liquid–liquid microextraction based on the solidification of floating organic droplets (DLLME-SFO) for the first time. In this method, a low-density solvent with a melting point near room temperature was used as the extraction solvent, and the emulsion was rapidly formed by pulling in and pushing out the mixture of aqueous sample solution and extraction solvent for ten times repeatedly using a 10-mL glass syringe. After centrifugation, the extractant droplet could be easily collected from the top of the aqueous samples by solidifying it at a temperature lower than the melting point. Under the optimized conditions, good linearities with the correlation coefficients (γ) higher than 0.9959 were obtained and the limits of detection (LOD) varied between 0.02 and 0.25 μg L −1 . The proposed method was applied to determine the target fungicides in juice samples and acceptable recoveries ranged from 72.6% to 114.0% with the relative standard deviations (RSDs) of 2.3–13.0% were achieved. Compared with the conventional DLLME method, the newly proposed method will neither require a highly toxic chlorinated solvent for extraction nor an organic dispersive solvent in the application process; hence, it is more environmentally friendly

  1. Optimisation of the energy potential of low-CO2 gas turbines by using large monocrystal turbine blades. Final report; Optimierung des Energiepotentials fuer CO{sub 2}-arme Gasturbinen durch grosse Einkristall-Turbinenschaufeln. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Grossmann, J.

    2002-07-01

    Apart from the experimental identification and assessment of process characteristics during industrial-scale application of the so-called liquid metal cooling (LPC) process, the project focused on the characterisation of monocrystalline, directionally solidified materials and components. This involved the construction and commissioning of appropriate production and test aggregates, i.e. the LMC casting system and a Laue orientation testing unit, as well as the modification of a vacuum heat treatment furnace to meet the specific requirement of glow annealing of monocrystalline, directionally solidified turbine blades. [German] Das Ziel des Forschungsvorhabens (Laufzeit: 01. Juli 1997 bis 31. Dezember 2001) 'Optimierung des Energiepotentials fuer CO{sub 2}-arme Gasturbinen durch grosse Einkristall-Turbinenschaufeln' lag neben der experimentellen Bestimmung und Bewertung von Verfahrens- und Prozesskennwerten bei der industriellen Umsetzung des sogenannten Liquid-Metal-Cooling-Verfahrens (LMC) in der Eigenschaftscharakterisierung von einkristallin-gerichtet erstarrten Proben und Bauteilen, die mittels dieser neuartigen Giesstechnologie dargestellt wurden. Grundvoraussetzung fuer die umfassende Bearbeitung der o.g. Arbeitsinhalte war die Konstruktion und Inbetriebnahme der notwendigen Fertigungs- und Pruefaggregate, d.h. der LMC-Giessanlage und einer Laue-Orientierungspruefeinrichtung bzw. der Abstimmung eines Vakuum-Waermebehandlungsofens auf die spezifischen Anforderungen der Loesungsgluehung einkristallin-gerichtet erstarrter Turbinenlaufschaufeln. (orig.)

  2. Electrically active defects in solar grade multicrystalline silicon

    DEFF Research Database (Denmark)

    Dahl, Espen

    2013-01-01

    Shortage in high purity silicon feedstock, as a result of the formidable increased demand for solar cell devices during the last two decades, can be mitigated by the introduction of cheaper feedstock of solar grade (So-G) quality. Silicon produced through the metallurgical process route has shown...... the potential to be such a feedstock. However, this feedstock has only few years of active commercial history and the detailed understanding of the nature of structural defects in this material still has fundamental shortcomings. In this thesis the electrical activity of structural defects, commonly associated...

  3. Field Experiments of PV-Thermal Collectors for Residential Application in Bangkok

    Directory of Open Access Journals (Sweden)

    Atsushi Akisawa

    2012-04-01

    Full Text Available This study presents experimental results on Photovoltaic-thermal (PVT solar systems, the commercial photovoltaic (PV panels used as solar absorbers in PVT collectors, which are amorphous and multi-crystalline silicon. Testing was done with outdoor experiments in the climate of Bangkok corresponding to energy consumption behavior of medium size Thai families. The experimental results show that the thermal recovery of amorphous silicon PVT collector is almost the same as that of multi-crystalline silicon PVT collectors while electricity generation of multi crystalline silicon PVT is 1.2 times as much as that of amorphous silicon PVT. The maximum of heat gain from the PVT systems were obtained in March in summer. It was found that PVT collectors of unit area annually produced 1.1 × 103 kWh/m2 .year of heat and 55–83 kWh/m2.year of electricity, respectively. The results show that annual average solar factor of hot water supply is 0.45 for unit collector area. Economical evaluation based on energy costs in Thailand was conducted, which estimated the payback time would be 7 and 14 years for a-Si PVT and mc-Si PV, respectively.

  4. Thermal Response of UHMWPE Materials in a Flash Flame Test Environment

    Science.gov (United States)

    2014-11-13

    protection. The UHMWPE fabric immediately began disintegrating during the flash flame exposure. During the test, one end of the UHMWPE fabric...UHMWPE material after the test. There were places where the fabric material appeared to have melted and re-solidified, creating areas of solid plastic ...and Observations The midscale test results showed that any direct flame on the UHMWPE materials will cause rapid disintegration of the material

  5. Twinned feathery grains and related morphologies in aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Henry, S. [Compagnie de Produits Chimiques et Electrometallurgiques Pechiney, Centre de Recherches de Voreppe, 38 (France); Lab. de Metallurgie Physique, Ecole Polytechnique Federale de Lausanne (Switzerland); Rappaz, M. [Lab. de Metallurgie Physique, Ecole Polytechnique Federale de Lausanne (Switzerland)

    2000-07-01

    Al-Cu, Al-Mg and Al-Si alloys without grain refiner addition have been directionally solidified under well-controlled thermal and convection conditions. For relatively high solidification rates, several changes in the dendrite growth morphology were observed. One of the most common structure that may appear under such conditions is called ''feathery grains'' : it was demonstrated recently that this lamellar structure is constituted of left angle 110 right angle dendrites whose trunks are cut through by {l_brace}111{r_brace} twin planes. These grains undergo a selection mechanism which is similar to that occurring for regular left angle 100 right angle dendritic grains. The transition between left angle 100 right angle and left angle 110 right angle dendrite forms is progressive and morphologies that develop arms in both type of crystallographic directions can be observed. Moreover, in the case of a 5182 Al-Mg alloy, regular left angle 110 right angle dendrites, without twins, could also be obtained. This dendritic growth along left angle 110 right angle crystallographic directions is supposed to be due to a change in the anisotropy of certain properties of the alloy, such as the solid/liquid interfacial energy and/or the atom attachment kinetics. The possibility of growth along other directions than the usual left angle 100 right angle was further demonstrated by the observation of dendrites developing in an Al-Cu-Mg solidified in a Bridgman device. In this case, left angle 112 right angle trunks form and progressively change their growth direction, thus showing curved shapes. (orig.)

  6. Treating electrolytic manganese residue with alkaline additives for stabilizing manganese and removing ammonia

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Changbo; Wang, Jiwei [Chinese Research Academy of Environmental Sciences, Beijing (China); Wang, Nanfang [Hunan Institute of Engineering, Xiangtan (China)

    2013-11-15

    Electrolytic manganese residue (EMR) from the electrolytic manganese industry is a solid waste containing mainly calcium sulfate dihydrate and quartzite. It is impossible to directly use the EMR as a building material due to some contaminants such as soluble manganese, ammonia nitrogen and other toxic substances. To immobilize the contaminants and reduce their release into the environment, treating EMR using alkaline additives for stabilizing manganese and removing ammonia was investigated. The physical and chemical characteristics of the original EMR were characterized by XRFS, XRD, and SEM. Leaching test of the original EMR shows that the risks to the environment are the high content of soluble manganese and ammonia nitrogen. The influence of various alkaline additives, solidifying reaction time, and other solidifying reaction conditions such as outdoor ventilation and sunlight, and rain flow on the efficiencies of Mn{sup 2+} solidification and ammonia nitrogen removal was investigated. The results show that with mass ratio of CaO to residue 1 : 8, when the solidifying reaction was carried out indoors for 4 h with no rain flow, the highest efficiencies of Mn{sup 2+} solidification and ammonia nitrogen removal (99.98% and 99.21%) are obtained. Leaching test shows that the concentration and emission of manganese and ammonia nitrogen of the treated EMR meets the requirements of the Chinese government legislation (GB8978-1996)

  7. Treating electrolytic manganese residue with alkaline additives for stabilizing manganese and removing ammonia

    International Nuclear Information System (INIS)

    Zhou, Changbo; Wang, Jiwei; Wang, Nanfang

    2013-01-01

    Electrolytic manganese residue (EMR) from the electrolytic manganese industry is a solid waste containing mainly calcium sulfate dihydrate and quartzite. It is impossible to directly use the EMR as a building material due to some contaminants such as soluble manganese, ammonia nitrogen and other toxic substances. To immobilize the contaminants and reduce their release into the environment, treating EMR using alkaline additives for stabilizing manganese and removing ammonia was investigated. The physical and chemical characteristics of the original EMR were characterized by XRFS, XRD, and SEM. Leaching test of the original EMR shows that the risks to the environment are the high content of soluble manganese and ammonia nitrogen. The influence of various alkaline additives, solidifying reaction time, and other solidifying reaction conditions such as outdoor ventilation and sunlight, and rain flow on the efficiencies of Mn"2"+ solidification and ammonia nitrogen removal was investigated. The results show that with mass ratio of CaO to residue 1 : 8, when the solidifying reaction was carried out indoors for 4 h with no rain flow, the highest efficiencies of Mn"2"+ solidification and ammonia nitrogen removal (99.98% and 99.21%) are obtained. Leaching test shows that the concentration and emission of manganese and ammonia nitrogen of the treated EMR meets the requirements of the Chinese government legislation (GB8978-1996)

  8. [Solidification of volatile oil with graphene oxide].

    Science.gov (United States)

    Yan, Hong-Mei; Jia, Xiao-Bin; Zhang, Zhen-Hai; Sun, E; Xu, Yi-Hao

    2015-02-01

    To evaluate the properties of solidifying volatile oil with graphene oxide, clove oil and zedoary turmeric oil were solidified by graphene oxide. The amount of graphene oxide was optimized with the eugenol yield and curcumol yield as criteria. Curing powder was characterized by differential scanning calorimetry (DSC) and scanning electron microscopy (SEM). The effects of graphene oxide on dissolution in vitro and thermal stability of active components were studied. The optimum solidification ratio of graphene oxide to volatile oil was 1:1. Dissolution rate of active components had rare influence while their thermal stability improved after volatile oil was solidified. Solidifying herbal volatile oil with graphene oxide deserves further study.

  9. Simultaneous extraction and determination of albendazole and triclabendazole by a novel syringe to syringe dispersive liquid phase microextraction-solidified floating organic drop combined with high performance liquid chromatography.

    Science.gov (United States)

    Asadi, Mohammad; Dadfarnia, Shayessteh; Haji Shabani, Ali Mohammad

    2016-08-17

    A syringe to syringe dispersive liquid phase microextraction-solidified floating organic drop was introduced and used for the simultaneous extraction of trace amounts of albendazole and triclabendazole from different matrices. The extracted analytes were determined by high performance liquid chromatography along with fluorescence detection. The analytical parameters affecting the microextraction efficiency including the nature and volume of the extraction solvent, sample volume, sample pH, ionic strength and the cycles of extraction were optimized. The calibration curves were linear in the range of 0.1-30.0 μg L(-1) and 0.2-30.0 μg L(-1) with determination coefficients of 0.9999 and 0.9998 for albendazole and triclabendazole respectively. The detection limits defined as three folds of the signal to noise ratio were found to be 0.02 μg L(-1) for albendazole and 0.06 μg L(-1) for triclabendazole. The inter-day and intra-day precision (RSD%) for both analytes at three concentration levels (0.5, 2.0 and 10.0 μg L(-1)) were in the range of 6.3-10.1% and 5.0-7.5% respectively. The developed method was successfully applied to determine albendazole and triclabendazole in water, cow milk, honey, and urine samples. Copyright © 2016. Published by Elsevier B.V.

  10. The effect of internal and external stress on two-way shape-memory behaviour in Co49Ni21.6Ga29.4 single crystals

    International Nuclear Information System (INIS)

    Liu, G D; Dai, X F; Luo, H Z; Liu, H Y; Meng, F B; Li, Y; Yu, X; Chen, J L; Wu, G H

    2011-01-01

    The effect of the internal stress on the two-way shape memory in Co 49 Ni 21.6 Ga 29.4 single crystals has been investigated. We found that the internal stress generated natively by the solidifying process works as a tensile force along the growth direction. Applying different compressive pre-stresses along the [0 0 1] direction, the shape-memory strain can be continuously changed from +1.0% to -2.3%. In the [1 1 0] direction, the strain monotonically increases from -2.0% to -4.0% due to a strong detwinning produced by the consistent effect of the external and internal stresses.

  11. Microstructure of laser floating zone (LFZ) textured (Bi,Pb)-Sr-Ca-Cu-O superconductor composites

    International Nuclear Information System (INIS)

    Fuente, G.F. de la; Ruiz, M.T.; Sotelo, A.; Larrea, A.; Navarro, R.

    1993-01-01

    Directionally solidified high temperature superconducting (Bi,Pb)-Sr-Ca-Cu-O pure ceramics and composites were obtained using a laser floating zone (LFZ) apparatus. The presence of secondary non-superconducting and metallic phases as well as their solidification habit have been analysed. The influence of the LFZ growth conditions and the precursor composition on the microstructure of the final products was studied using optical and electron microscopies. (orig.)

  12. Solidification of Simulated Radioactive Incineration Ash by Alkali-activated Slag Composite Cement

    International Nuclear Information System (INIS)

    Li changcheng; Cui Qi; Zhao Yanhong; Pan Sheqi

    2010-01-01

    Simulated radioactive incineration ash (SRIA) was solidified by alkali-activated slag composite cement (AASCC) modified by metakaolin, zeolite, and polymer emulsion powder. The results show that the performance of solidified waste form containing 40% SRIA meets the requirements of GB 14569.1-93. The lowest leaching rate of Cs + on 42nd days reaches 1.32 x 10 -4 cm/d (GB 7023-86,25 degree C), cumulative leach percentage is only 0.041 cm. Also, the lowest 28 days compressive strength of solidified waste form is 45.6 MPa, and later strength growth is still high. The fast setting characteristic of AASCC overcomes effectively the disadvantageous influence caused by some components in SRIA on hydration of cement. The compressive strength of solidified waste is enhanced remarkably, and the ability of immobilizing radionuclide ions is also improved. This is mainly due to synergistic effect between metakaolin and zeolite. Polymer modification also improves the performance of solidified waste form significantly. The three-dimensional polymer network structure formed by emulsion powder in solidified waste form enhances its toughness and impact resistance, and the durability is improved by reducing interconnected pores and optimizing pore structure. However,it also results in reduction in compressive strength. Thus, it is concluded that the suitable dosage percentage is 5%. (authors)

  13. Solidification of AM and AZ magnesium alloys characterized by heat-transfer modeled thermal and calorimetric analysis and microsegregation study of directionally solidified microstructure

    Energy Technology Data Exchange (ETDEWEB)

    Mirkovic, Djordje

    2008-05-09

    The micro-scale solidification of commercial Mg alloys of the AZ and AM series is in the focus of the present thesis. Two approaches of investigating solidification are implemented, complementary regarding temperature gradient and solidification rate, and also with respect to the generated microstructure. The first approach considers solidification under a negligible spatial temperature gradient. Here the solidification curves, i.e. fraction solid versus temperature, were determined by developing an improved heat-transfer modeling applicable on both differential thermal analysis (DTA) and differential scanning calorimetry (DSC) signals. The correlation between solidification enthalpy and fraction solid during solidification was tested in detail. A better evaluation of the measured DTA and DSC signals is attained through an independent measurement of the time constant as function of temperature for the applied equipment. A further improvement is achieved through a more impartial interpretation of the measured curves. Both improvements enable a better desmearing of measured signals and reduce the error induced by the operator. The novel tantalum encapsulation enabled appropriate handling of challenging Mg-alloys. The viability and limitations of thermal analysis in general to determine start and end of solidification of AZ magnesium alloys was also studied. The second approach is based on directional solidification in a high temperature gradient and at constant solidification rate, achieved by the Bridgman technique. The resulting dendritic microstructure and inherent microsegregation are studied in this work. The solute profiles, i.e. solute content versus solid phase fraction during solidification, are determined by an advanced treatment of the EPMA data. Problems that are demonstrated in this work are Al-loss and melt pollution due to reaction with typical sample container material made of unprotected steel. The development of an optimized boron nitride (BN

  14. Rapid Solidification of Sn-Cu-Al Alloys for High-Reliability, Lead-Free Solder: Part II. Intermetallic Coarsening Behavior of Rapidly Solidified Solders After Multiple Reflows

    Science.gov (United States)

    Reeve, Kathlene N.; Choquette, Stephanie M.; Anderson, Iver E.; Handwerker, Carol A.

    2016-12-01

    Controlling the size, dispersion, and stability of intermetallic compounds in lead-free solder alloys is vital to creating reliable solder joints regardless of how many times the solder joints are melted and resolidified (reflowed) during circuit board assembly. In this article, the coarsening behavior of Cu x Al y and Cu6Sn5 in two Sn-Cu-Al alloys, a Sn-2.59Cu-0.43Al at. pct alloy produced via drip atomization and a Sn-5.39Cu-1.69Al at. pct alloy produced via melt spinning at a 5-m/s wheel speed, was characterized after multiple (1-5) reflow cycles via differential scanning calorimetry between the temperatures of 293 K and 523 K (20 °C and 250 °C). Little-to-no coarsening of the Cu x Al y particles was observed for either composition; however, clustering of Cu x Al y particles was observed. For Cu6Sn5 particle growth, a bimodal size distribution was observed for the drip atomized alloy, with large, faceted growth of Cu6Sn5 observed, while in the melt spun alloy, Cu6Sn5 particles displayed no significant increase in the average particle size, with irregularly shaped, nonfaceted Cu6Sn5 particles observed after reflow, which is consistent with shapes observed in the as-solidified alloys. The link between original alloy composition, reflow undercooling, and subsequent intermetallic coarsening behavior was discussed by using calculated solidification paths. The reflowed microstructures suggested that the heteroepitaxial relationship previously observed between the Cu x Al y and the Cu6Sn5 was maintained for both alloys.

  15. CAFE simulation of columnar-to-equiaxed transition in Al-7wt%Si alloys directionally solidified under microgravity

    Science.gov (United States)

    Liu, D. R.; Mangelinck-Noël, N.; Gandin, Ch-A.; Zimmermann, G.; Sturz, L.; Nguyen Thi, H.; Billia, B.

    2016-03-01

    A two-dimensional multi-scale cellular automaton - finite element (CAFE) model is used to simulate grain structure evolution and microsegregation formation during solidification of refined Al-7wt%Si alloys under microgravity. The CAFE simulations are first qualitatively compared with the benchmark experimental data under microgravity. Qualitative agreement is obtained for the position of columnar to equiaxed transition (CET) and the CET transition mode (sharp or progressive). Further comparisons of the distributions of grain elongation factor and equivalent diameter are conducted and reveal a fair quantitative agreement.

  16. CAFE simulation of columnar-to-equiaxed transition in Al-7wt%Si alloys directionally solidified under microgravity

    International Nuclear Information System (INIS)

    Liu, D R; Mangelinck-Noël, N; Thi, H Nguyen; Billia, B; Gandin, Ch-A; Zimmermann, G; Sturz, L

    2016-01-01

    A two-dimensional multi-scale cellular automaton - finite element (CAFE) model is used to simulate grain structure evolution and microsegregation formation during solidification of refined Al-7wt%Si alloys under microgravity. The CAFE simulations are first qualitatively compared with the benchmark experimental data under microgravity. Qualitative agreement is obtained for the position of columnar to equiaxed transition (CET) and the CET transition mode (sharp or progressive). Further comparisons of the distributions of grain elongation factor and equivalent diameter are conducted and reveal a fair quantitative agreement. (paper)

  17. The integrated melter off-gas treatment systems at the West Valley Demonstration Project

    Energy Technology Data Exchange (ETDEWEB)

    Vance, R.F. [West Valley Nuclear Services Co., Inc., NY (United States)

    1995-02-01

    The West Valley Demonstration Project was established by Public Law 96-368, the {open_quotes}West Valley Demonstration Project Act, {close_quotes} on October 1, l980. Under this act, Congress directed the Department of Energy to carry out a high level radioactive waste management demonstration project at the Western New York Nuclear Service Center in West Valley, New York. The purpose of this project is to demonstrate solidification techniques which can be used for preparing high level radioactive waste for disposal. In addition to developing this technology, the West Valley Demonstration Project Act directs the Department of Energy to: (1) develop containers suitable for permanent disposal of the high level waste; (2) transport the solidified high level waste to a Federal repository; (3) dispose of low level and transuranic waste produced under the project; and (4) decontaminate and decommission the facilities and materials associated with project activities and the storage tanks originally used to store the liquid high level radioactive waste. The process of vitrification will be used to solidify the high level radioactive liquid wastes into borosilicate glass. This report describes the functions, the controlling design criteria, and the resulting design of the melter off-gas treatment systems which are used in the vitrification process.

  18. Ligandless, ion pair-based and ultrasound assisted emulsification solidified floating organic drop microextraction for simultaneous preconcentration of ultra-trace amounts of gold and thallium and determination by GFAAS.

    Science.gov (United States)

    Fazelirad, Hamid; Taher, Mohammad Ali

    2013-01-15

    In the present work, a new, simple and efficient method for simultaneous preconcentration of ultra-trace amounts of gold and thallium is developed using an ion pair based-ultrasound assisted emulsification-solidified floating organic drop microextraction procedure before graphite furnace atomic absorption spectrometry determination. This methodology was used to preconcentrate the ion pairs formed between AuCl(4)(-) and TlCl(4)(-) and [C(23)H(42)]N(+) in a microliter-range volume of 1-undecanol. Several factors affecting the microextraction efficiency, such as HCl volume, type and volume of extraction solvent, sonication time, sample volume, temperature, ionic strength and [C(23)H(42)]NCl volume were investigated and optimized. Under the optimized conditions, the enrichment factor of 441 and 443 and calibration graphs of 2.2-89 and 22.2-667 ng L(-1) for gold and thallium were obtained, respectively. The intra- and inter-day precision of ± 4.4 and ± 4.9% for Au and ± 4.8 and ± 5.4% for Tl were obtained. The detection limit was 0.66 ng L(-1) for Au and 4.67 ng L(-1) for Tl. The results show that the liquid-liquid pretreatment using ion pair forming, is sensitive, rapid, simple and safe method for the simultaneous preconcentration of gold and thallium. The method was successfully applied for determination of gold and thallium in natural water and hair samples. Copyright © 2012 Elsevier B.V. All rights reserved.

  19. Solidified package-storage device

    International Nuclear Information System (INIS)

    Takakura, Masahide

    1998-01-01

    Vitrification products such as high level radioactive liquid wastes are contained in a solidification package. A containing tube for vertically containing the solidification packages in multi-stages is disposed such that it passes through a ceiling slab. A shielding plug for preventing leakage of radiation from the solidification packages is fitted to an upper opening thereof. A lid of the containing tube is fitted above the plug. The lid is a carbon steel plate having a thickness of 10cm or more. A heat insulation layer comprising glass wool or rock wool is formed on the lower surface of the ceiling slab. A radiation shielding layer comprising such as an iron plate is formed on the lower surface of the heat insulation layer. Then, deterioration of the ceiling slug by heat can be prevented by the heat insulation layer even if high temperature cooling air flown from the upper opening of a ventilation tube should reach the lower surface of the ceiling slab. (I.N.)

  20. Method of controlling radioactive waste processing systems

    International Nuclear Information System (INIS)

    Mikawa, Hiroji; Sato, Takao.

    1981-01-01

    Purpose: To minimize the pellet production amount, maximize the working life of a solidifying device and maintaining the mechanical strength of pellets to a predetermined value irrespective of the type and the cycle of occurrence of the secondary waste in the secondary waste solidifying device for radioactive waste processing systems in nuclear power plants. Method: Forecasting periods for the type, production amount and radioactivity level of the secondary wastes are determined in input/output devices connected to a control system and resulted signals are sent to computing elements. The computing elements forecast the production amount of regenerated liquid wastes after predetermined days based on the running conditions of a condensate desalter and the production amounts of filter sludges and liquid resin wastes after predetermined days based on the liquid waste processing amount or the like in a processing device respectively. Then, the mass balance between the type and the amount of the secondary wastes presently stored in a tank are calculated and the composition and concentration for the processing liquid are set so as to obtain predetermined values for the strength of pellets that can be dried to solidify, the working life of the solidifying device itself and the radioactivity level of the pellets. Thereafter, the running conditions for the solidifying device are determined so as to maximize the working life of the solidifying device. (Horiuchi, T.)

  1. Cleaning IBL secondary sludge in the tubular plate steam generators

    International Nuclear Information System (INIS)

    Montoro de Frutos, E.; Gonzalez Carballo, S.

    2012-01-01

    After cleanings Sludge Lancing using 250bar made from the center lane, identifies an area of solidified remaining sludge on the tube plate. Since late 2010, IBERDROLA-SAVAC has developed Inner System Bundle Lancing (IBL), which locally involves shooting a jet of water at high pressure 590bar directly impacting sludge areas within the tube bundle hard to detach and break into small pieces that can be extracted from GV through a closed circuit suction.

  2. Alloyed Aluminum Contacts for Silicon Solar Cells

    International Nuclear Information System (INIS)

    Tin Tin Aye

    2010-12-01

    Aluminium is usually deposited and alloyed at the back of p-p silicon solar cell for making a good ohmic contact and establishing a back electric field which avoids carrier recombination of the back surface. It was the deposition of aluminum on multicrystalline silicon (mc-Si) substrate at various annealing temperature. Physical and elemental analysis was carried out by using scanning electron microscopy (SEM) and X-rays diffraction (XRD). The electrical (I-V) characteristic of the photovoltaic cell was also measured.

  3. Microstructure and Mechanical Aspects of Multicrystalline Silicon Solar Cells

    NARCIS (Netherlands)

    Popovich, V.A.

    2013-01-01

    Due to pressure from the photovoltaic industry to decrease the cost of solar cell production, there is a tendency to reduce the thickness of silicon wafers. Unfortunately, wafers contain defects created by the various processing steps involved in solar cell production, which significantly reduce the

  4. Improvement of multicrystalline silicon wafer solar cells by post ...

    Indian Academy of Sciences (India)

    Administrator

    post-fabrication wet-chemical etching in phosphoric acid. A MEFOUED1,2,*, M FATHI1, ... and RCA decontamination stages by putting them in a bath made of ... found to be decreasing after chemical attack as shown in figure 2. In order to ...

  5. OIL BOND®

    Science.gov (United States)

    Technical product bulletin: this miscellaneous oil spill control agent is a solidifier used in cleanups. It absorbs and solidifies hydrocarbon spills on freshwater and saltwater or land applications. Ring spill with booms or pillows before treatment.

  6. Effect of rare-earth elements and quenching wheel speed on the structure, mechanical and thermal properties of rapidly solidified AZ91 Mg melt-spun ribbons

    Energy Technology Data Exchange (ETDEWEB)

    Ekrami, A. [Iran University of Industries & Mines, Faculty of Engineering & High-Technology (Iran, Islamic Republic of); Shahri, F., E-mail: fshahri@irost.ir [Iranian Research Organization for Science & Technology, Department of Advanced Materials & Renewable Energy (Iran, Islamic Republic of); Mirak, A. [Iran University of Industries & Mines, Faculty of Engineering & High-Technology (Iran, Islamic Republic of)

    2017-01-27

    In this work, an attempt is made to study the effects of rare-earth elements as an additive (2 wt% of Ce base misch-metal) and various quenching wheel speeds (10–40 m/s) on the microstructure, thermal and mechanical properties of rapidly solidified AZ91 alloy prepared by single roller melt-spinning process. In this respect, all of the samples were studied using various techniques such as x-ray diffraction (XRD), transmission electron microscopy (TEM), field emission scanning electron microscopy (FESEM), differential scanning calorimetry (DSC) and mechanical properties such as microhardness and tensile tests. The finding bore witness to proposed hypothesis in this study illustrating due to high affinity between Al and RE by adding 2 wt% rare-earth elements in the AZ91alloy, thermally stable Al{sub x}RE{sub y} intermetallic compounds are precipitated and the formation of β-Mg{sub 17}Al{sub 12} phases is reduced. DSC results revealed that by adding RE to AZ91 alloy, AlRE phases got stable up to 500 °C, while for the AZ91 sample, β-Mg{sub 17}Al{sub 12} phase was formed at temperature about 180 °C and then with increasing of temperature dissolved at 410 °C in the α-Mg matrix. Further it has been observed that the higher was the quenching wheel speed, the smaller was the grain size which in turn gives rise to a higher tensile properties (from 406 MPa for quenching wheel speed of 10 m/s to 510 MPa for 40 m/s) for the MM-added alloys. Tensile strength of 386 MPa was obtained for the AZ91 pure alloy which is prepared at wheel speed of 40 m/sec.

  7. ANNEALING OF POLYCRYSTALLINE THIN FILM SILICON SOLAR CELLS IN WATER VAPOUR AT SUB-ATMOSPHERIC PRESSURES

    Directory of Open Access Journals (Sweden)

    Peter Pikna

    2014-10-01

    Full Text Available Thin film polycrystalline silicon (poly-Si solar cells were annealed in water vapour at pressures below atmospheric pressure. PN junction of the sample was contacted by measuring probes directly in the pressure chamber filled with steam during passivation. Suns-VOC method and a Lock-in detector were used to monitor an effect of water vapour to VOC of the solar cell during whole passivation process (in-situ. Tested temperature of the sample (55°C – 110°C was constant during the procedure. Open-circuit voltage of a solar cell at these temperatures is lower than at room temperature. Nevertheless, voltage response of the solar cell to the light flash used during Suns-VOC measurements was good observable. Temperature dependences for multicrystalline wafer-based and polycrystalline thin film solar cells were measured and compared. While no significant improvement of thin film poly-Si solar cell parameters by annealing in water vapour at under-atmospheric pressures was observed up to now, in-situ observation proved required sensitivity to changing VOC at elevated temperatures during the process.

  8. Modelling of passive heating for replication of sub-micron patterns in optical disk substrates

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Youngmin; Bae, Jaecheol; Kim, Hongmin; Kang, Shinill [School of Mechanical Engineering, Yonsei University, 134 Shinchon-dong, Seodaemoon-ku, Seoul (Korea, Republic of)

    2004-05-07

    The transcribability of pit or land groove structures in replicating an optical disk substrate greatly affects the performance of a high-density optical disk. However, a solidified layer generated during the polymer filling worsens transcribability because the solidified layer prevents the polymer melt from filling the sub-micron patterns. Therefore, the development of the solidified layer during the filling stage of injection moulding must be delayed. For this delay, passive heating through an insulation layer has been used. In the present study, to examine the development of the solidified layer, delayed by passive heating, the flow of the polymer melt with passive heating was analysed. Passive heating delayed markedly the development of the solidified layer, reduced the viscosity of the polymer melt, and increased the fluidity of the polymer melt in the vicinity of the stamper surface with the sub-micron patterns. As a result, we predict that passive heating can improve the transcribability of an optical disk substrate. To verify our prediction, we fabricated an optical disk substrate by using passive heating of a mould and measured the transcribability of an optical disk substrate.

  9. Modelling of passive heating for replication of sub-micron patterns in optical disk substrates

    International Nuclear Information System (INIS)

    Kim, Youngmin; Bae, Jaecheol; Kim, Hongmin; Kang, Shinill

    2004-01-01

    The transcribability of pit or land groove structures in replicating an optical disk substrate greatly affects the performance of a high-density optical disk. However, a solidified layer generated during the polymer filling worsens transcribability because the solidified layer prevents the polymer melt from filling the sub-micron patterns. Therefore, the development of the solidified layer during the filling stage of injection moulding must be delayed. For this delay, passive heating through an insulation layer has been used. In the present study, to examine the development of the solidified layer, delayed by passive heating, the flow of the polymer melt with passive heating was analysed. Passive heating delayed markedly the development of the solidified layer, reduced the viscosity of the polymer melt, and increased the fluidity of the polymer melt in the vicinity of the stamper surface with the sub-micron patterns. As a result, we predict that passive heating can improve the transcribability of an optical disk substrate. To verify our prediction, we fabricated an optical disk substrate by using passive heating of a mould and measured the transcribability of an optical disk substrate

  10. Analysis of a Rapidly Solidified High-Phosphorus Austenitic Steel Containing an Amorphous Phase.

    Science.gov (United States)

    1981-12-01

    electrodeposited nickel by a combination of Jet electro- polishing and ion-beam milling. Specimens were observed in a Vacuum Generators HB-5 scanning...the cell walls in these powders is one of suppressed crystal growth rather than nucleation , since the glass is formed in direct contact with the...Cohen, this Symposium. 5. T. F. Kelly, Ph.D. Thesis , MIT, February 1982. 6. C. V. Thompson, A. L. Greer, and A. J. Drehman, Proc. 4th Intl. Conf

  11. Cement encapsulation of low-level radioactive slurries of complex chemistry

    International Nuclear Information System (INIS)

    Cau Dit Coumes, C.

    2000-01-01

    Investigations have been carried out to solidify in cement a low-level radioactive waste of complex chemistry which should be produced in a new plant designed to process radioactive effluents from CEA Cadarache Research Center. Direct cementation comes up against a major problem: a very long setting time of cement due to strong inhibition by borates from the waste. A two-stage process, including a chemical treatment prior to immobilization, has been elaborated and the resulted material characterized. (authors)

  12. Formation of intermetallic phases in AlSi7Fe1 alloy processed under microgravity and forced fluid flow conditions and their influence on the permeability

    OpenAIRE

    Steinbach, Sonja; Ratke, Lorenz; Zimmermann, Gerhard; Budenkova, Olga

    2016-01-01

    Ternary Al-6.5wt.%Si-0.93wt.%Fe alloy samples were directionally solidified on-board of the International Space Station ISS in the ESA payload Materials Science Laboratory (MSL) equipped with Low Gradient Furnace (LGF) under both purely diffusive and stimulated convective conditions induced by a rotating magnetic field. Using different analysis techniques the shape and distribution of the intermetallic phase β-Al 5 SiFe in the dendritic microstructure was investigated, to study the influence ...

  13. Reactive polymer fused deposition manufacturing

    Science.gov (United States)

    Kunc, Vlastimil; Rios, Orlando; Love, Lonnie J.; Duty, Chad E.; Johs, Alexander

    2017-05-16

    Methods and compositions for additive manufacturing that include reactive or thermosetting polymers, such as urethanes and epoxies. The polymers are melted, partially cross-linked prior to the depositing, deposited to form a component object, solidified, and fully cross-linked. These polymers form networks of chemical bonds that span the deposited layers. Application of a directional electromagnetic field can be applied to aromatic polymers after deposition to align the polymers for improved bonding between the deposited layers.

  14. Clean electricity from photovoltaics

    CERN Document Server

    Green, Martin A

    2015-01-01

    The second edition of Clean Electricity from Photovoltaics , first published in 2001, provides an updated account of the underlying science, technology and market prospects for photovoltaics. All areas have advanced considerably in the decade since the first edition was published, which include: multi-crystalline silicon cell efficiencies having made impressive advances, thin-film CdTe cells having established a decisive market presence, and organic photovoltaics holding out the prospect of economical large-scale power production. Contents: The Past and Present (M D Archer); Limits to Photovol

  15. A Three-Stage Mechanistic Model for Solidification Cracking During Welding of Steel

    Science.gov (United States)

    Aucott, L.; Huang, D.; Dong, H. B.; Wen, S. W.; Marsden, J.; Rack, A.; Cocks, A. C. F.

    2018-03-01

    A three-stage mechanistic model for solidification cracking during TIG welding of steel is proposed from in situ synchrotron X-ray imaging of solidification cracking and subsequent analysis of fracture surfaces. Stage 1—Nucleation of inter-granular hot cracks: cracks nucleate inter-granularly in sub-surface where maximum volumetric strain is localized and volume fraction of liquid is less than 0.1; the crack nuclei occur at solute-enriched liquid pockets which remain trapped in increasingly impermeable semi-solid skeleton. Stage 2—Coalescence of cracks via inter-granular fracture: as the applied strain increases, cracks coalesce through inter-granular fracture; the coalescence path is preferential to the direction of the heat source and propagates through the grain boundaries to solidifying dendrites. Stage 3—Propagation through inter-dendritic hot tearing: inter-dendritic hot tearing occurs along the boundaries between solidifying columnar dendrites with higher liquid fraction. It is recommended that future solidification cracking criterion shall be based on the application of multiphase mechanics and fracture mechanics to the failure of semi-solid materials.

  16. Directed polymers versus directed percolation

    Science.gov (United States)

    Halpin-Healy, Timothy

    1998-10-01

    Universality plays a central role within the rubric of modern statistical mechanics, wherein an insightful continuum formulation rises above irrelevant microscopic details, capturing essential scaling behaviors. Nevertheless, occasions do arise where the lattice or another discrete aspect can constitute a formidable legacy. Directed polymers in random media, along with its close sibling, directed percolation, provide an intriguing case in point. Indeed, the deep blood relation between these two models may have sabotaged past efforts to fully characterize the Kardar-Parisi-Zhang universality class, to which the directed polymer belongs.

  17. Experimental investigation on low cycle fatigue and creep-fatigue interaction of DZ125 in different dwell time at elevated temperatures

    International Nuclear Information System (INIS)

    Shi Duoqi; Liu Jinlong; Yang Xiaoguang; Qi Hongyu; Wang Jingke

    2010-01-01

    Research highlights: → This paper has researched creep-fatigue interaction of directionally solidified superalloy DZ125 with different dwell time at high temperature combined with micro-mechanism by experiment. → The results indicated that the life of creep-fatigue decreases as dwell time increases, but the life of this alloy was almost unchanged when dwell time exceeds a critical value at 850 deg. C. - Abstract: The low cycle fatigue (LCF) and creep-fatigue tests have been conducted with directionally solidified nickel-based superalloy DZ125 at 850 and 980 deg. C to study the creep-fatigue interaction behavior of alloy with different dwell time. On the average, the life of creep-fatigue tests are about 70% less than the life of LCF tests under the same strain range at 850 deg. C. The life of creep-fatigue decreases as dwell time increases, but the life of this alloy was almost unchanged when dwell time exceeds a critical value at 850 deg. C. Scanning electron microscope (SEM) analyses of the fracture revealed that the fracture modes were influenced by different way of loading. In case of LCF, the primary fracture mode was transgranular, while in case of creep-fatigue, the primary fracture mode was mixed with transgranular and intergranular. There were also obvious different morphologies of surface crack between LCF and creep-fatigue.

  18. Simple and rapid determination methods for low-level radioactive wastes generated from nuclear research facilities. Guidelines for determination of radioactive waste samples

    International Nuclear Information System (INIS)

    Kameo, Yutaka; Shimada, Asako; Ishimori, Ken-ichiro; Haraga, Tomoko; Katayama, Atsushi; Nakashima, Mikio; Hoshi, Akiko

    2009-10-01

    Analytical methods were developed for simple and rapid determination of U, Th, and several nuclides, which are selected as important nuclides for safety assessment of disposal of wastes generated from research facilities at Nuclear Science Research Institute and Oarai Research and Development Center. The present analytical methods were assumed to apply to solidified products made from miscellaneous wastes by plasma melting in the Advanced Volume Reduction Facilities. In order to establish a system to analyze the important nuclides in the solidified products at low cost and routinely, we have advanced the development of a high-efficiency non-destructive measurement technique for γ-ray emitting nuclides, simple and rapid methods for pretreatment of solidified product samples and subsequent radiochemical separations, and rapid determination methods for long-lived nuclides. In the present paper, we summarized the methods developed as guidelines for determination of radionuclides in the low-level solidified products. (author)

  19. Interim solidification of SRP waste with silica, bentonite, or phosphoric acid

    International Nuclear Information System (INIS)

    Thompson, G.H.

    1976-03-01

    One option for interim waste management at the Savannah River Plant is in-tank solidification of the liquid waste solutions. This would reduce the mobility of these highly radioactive solutions until techniques for their long-term immobilization and storage are developed and implemented. Interim treatments must permit eventual retrieval of waste and subsequent incorporation into a high-integrity form. This study demonstrated the solidification of simulated alkaline waste solutions by reaction with silica, bentonite, and phosphoric acid. Alkaline waste can be solidified by reaction with silica gel, silica flour, or sodium silicate solution. Solidified products containing waste salt can be retrieved by slurrying with water. Alkaline supernate (solution in equilibrium with alkaline sludge in SRP waste tanks) can be solidified by reaction with bentonite to form cancrinite powder. The solidified waste can be retrieved by slurrying with water. Alkaline supernate can be solidified by partial evaporation and reaction with phosphoric acid. Water is incorporated into hydrated complexes of trisodium phosphate. The product is soluble, but actual plant waste would not solidify completely because of decay heat. Reaction of simulated alkaline waste solutions with silica gel, silica flour, or bentonite increases the volume by a factor of approximately 6 over that of evaporated waste; reaction with phosphoric acid results in a volume 1.5 times that of evaporated waste. At present, the best method for in-tank solidification is by evaporation, a method that contributes no additional solids to the waste and does not compromise any waste management options

  20. Spark plasma sintered bismuth telluride-based thermoelectric materials incorporating dispersed boron carbide

    Energy Technology Data Exchange (ETDEWEB)

    Williams, H.R., E-mail: hugo.williams@leicester.ac.uk [Department of Engineering, University of Leicester, University Road, Leicester LE1 7RH (United Kingdom); Ambrosi, R.M. [Space Research Centre, Department of Physics and Astronomy, University of Leicester, University Road, Leicester LE1 7RH (United Kingdom); Chen, K. [School of Engineering and Materials Science, Queen Mary, University of London, Mile End Road, London E1 4NS (United Kingdom); Friedman, U. [Department of Engineering, University of Leicester, University Road, Leicester LE1 7RH (United Kingdom); Ning, H.; Reece, M.J. [School of Engineering and Materials Science, Queen Mary, University of London, Mile End Road, London E1 4NS (United Kingdom); Robbins, M.C.; Simpson, K. [European Thermodynamics Ltd., 8 Priory Business Park, Wistow Road, Kibworth LE8 0R (United Kingdom); Stephenson, K. [European Space Agency, ESTEC TEC-EP, Keplerlaan 1, 2201AZ Noordwijk (Netherlands)

    2015-03-25

    Highlights: • Nano-B{sub 4}C reinforced Bi{sub 0.5}Sb{sub 1.5}Te{sub 3} p-type thermoelectric produced by SPS. • Addition of B{sub 4}C up to 0.2 vol% to SPS’d material has little effect on zT. • Vickers hardness improved by 27% by adding 0.2 vol% B{sub 4}C. • Fracture toughness of SPS material: K{sub IC} = 0.80 MPa m{sup 1/2} by SEVNB. • Mechanical properties much better than commercial directionally solidified material. - Abstract: The mechanical properties of bismuth telluride based thermoelectric materials have received much less attention in the literature than their thermoelectric properties. Polycrystalline p-type Bi{sub 0.5}Sb{sub 1.5}Te{sub 3} materials were produced from powder using spark plasma sintering (SPS). The effects of nano-B{sub 4}C addition on the thermoelectric performance, Vickers hardness and fracture toughness were measured. Addition of 0.2 vol% B{sub 4}C was found to have little effect on zT but increased hardness by approximately 27% when compared to polycrystalline material without B{sub 4}C. The K{sub IC} fracture toughness of these compositions was measured as 0.80 MPa m{sup 1/2} by Single-Edge V-Notched Beam (SEVNB). The machinability of polycrystalline materials produced by SPS was significantly better than commercially available directionally solidified materials because the latter is limited by cleavage along the crystallographic plane parallel to the direction of solidification.