Metal Cutting for Large Component Removal

International Nuclear Information System (INIS)

Hulick, Robert M.

2008-01-01

Decommissioning of commercial nuclear power plants presents technological challenges. One major challenge is the removal of large components mainly consisting of the reactor vessel, steam generators and pressurizer. In order to remove and package these large components nozzles must be cut from the reactor vessel to precise tolerances. In some cases steam generators must be segmented for size and weight reduction. One innovative technology that has been used successfully at several commercial nuclear plant decommissioning is diamond wire sawing. Diamond wire sawing is performed by rotating a cable with diamond segments attached using a flywheel approximately 24 inches in diameter driven remotely by a hydraulic pump. Tension is provided using a gear rack drive which also takes up the slack in the wire. The wire is guided through the use of pulleys keeps the wire in a precise location. The diamond wire consists of 1/4 inch aircraft cable with diamond beads strung over the cable separated by springs and brass crimps. Standard wire contains 40 diamond beads per meter and can be made to any length. Cooling the wire and controlling the spread of contamination presents significant challenges. Under normal circumstances the wire is cooled and the cutting kerf cleaned by using water. In some cases of reactor nozzle cuts the use of water is prohibited because it cannot be controlled. This challenge was solved by using liquid Carbon Dioxide as the cooling agent. The liquid CO 2 is passed through a special nozzle which atomizes the liquid into snowflakes which is introduced under pressure to the wire. The snowflakes attach to the wire keeping it cool and to the metal shavings. As the CO 2 and metal shavings are released from the wire due to its fast rotation, the snowflakes evaporate leaving only the fine metal shavings as waste. Secondary waste produced is simply the small volume of fine metal shavings removed from the cut surface. Diamond wire sawing using CO 2 cooling has

New concept of tunnel boring machine: high performance using water jet and diamond wire as rock cutting technology

Directory of Open Access Journals (Sweden)

Rafael Pacheco dos Santos

Full Text Available Abstract Tunnel boring machines are important tools in underground infrastructure projects. Although being well established equipment, these machinesare based on designsof more than 60 years ago and are characterized by big dimensions, enormous weight and high power consumption. Commercial aspects should be noted too. The model adopted by the TBM industry requires constant replacement of cutter discs and specific labor skills, usually offered by the same manufacturingcompany. In some cases the cost of replacement parts and technical assistance can be higher than the acquisition cost of an entire machine. These aspects are no longer compatible with the concept of sustainability that is an important aspect of currentsociety. While the technical characteristics require a large quantity of steel and several inputs, the adoptedmodel is not competitive. One alternative is looking for new technologies that break the old paradigms and allow the development of high performance concepts with lower social and environmental impact. This studydealswith this opportunity by proposing a high performance tunnel boring machine that makes use of high power water jet and diamond wire to compose a double shield cutter head. It works in two stages. In the fristone, an annular cut is executed by hydrodemolition,and in the second one, the diamond wire station slices the rock core. Only with the action of diamond wire is the rock core separated from the rock mass and the removal process is finished. A smart water jet nozzle movement system is described and non circular tunnels can be executed. The new technologies involved requirea different type of backup system, lighter and smaller. The non-existence of mechanical contact between the equipment and the rock mass at theexcavation front allows low power consumption. The advanced rate and primary excavation cost analyses can also be encountered herein. It shows that it is possible to reach an advanced rate of 174 m/day in

Comparison of cutting efficiency with different diamond burs and water flow rates in cutting lithium disilicate glass ceramic.

Science.gov (United States)

Siegel, Sharon C; Patel, Tejas

2016-10-01

This study compared different diamond burs and different water flow rates on the cutting efficiency of sectioning through lithium disilicate glass ceramic. The authors used a standardized cutting regimen with 4 brands of diamond burs to section through lithium disilicate glass ceramic blocks. Twelve diamonds of each brand cut through the blocks in randomized order. In the first part of the study, the authors recorded sectioning rates in millimeters per minute for each diamond bur as a measure of cutting efficiency. In the second part of the study, the authors compared sectioning rates using only 1 brand of diamond bur, with 3 different water flow rates. The authors averaged and compared cutting rates of each brand of diamond bur and the cutting rates for each flow rate using an analysis of variance and determined the differences with a Tukey honest significant difference test. One diamond bur cut significantly slower than the other 3, and one diamond bur cut significantly faster than 2 of the others. The diamond bur cutting efficiency through lithium disilicate glass ceramic with a 20 mL/min water flow rate was significantly higher than 15 mL/min. There are differences in cutting efficiency between diamond burs when sectioning lithium disilicate glass ceramic. Use a minimum of 20 mL/min of water coolant flow when sectioning lithium disilicate glass ceramic with dental diamond burs to maximize cutting efficiency. Recommendations for specific diamond burs with a coarse grit and water flow rate of 20 mL/min can be made when removing or adjusting restorations made from lithium disilicate glass ceramic. Copyright © 2016 American Dental Association. Published by Elsevier Inc. All rights reserved.

Development of large diamond-tipped saws and their application to cutting large radioactive reinforced concrete structures

International Nuclear Information System (INIS)

Rawlings, G.W.

1985-01-01

The object of this research was to develop a large circular saw, capable of cutting away, by remote control, the inner radio-activated layer of reinforced concrete biological shields or pre-stressed concrete pressure vessel of gas-cooled reactors. Initial investigations and enquiries put to the existing saw industry established although there were blades in use approaching the size and type required, the development of large machines was restricted to the fixed-bed type because there was little demand for deep sawing in the construction or demolition industry. Preliminary work was carried out in 1981 to demonstrate the largest available wall saw at that time which showed that by changing the blade three times, a kerf 810 mm deep could be achieved. From this demonstration, the design and development of a 'free frame saw' and construction of a 660 mm blade as well as a 2500 mm blade, were performed. Initially, the 660 mm blade was used to cut the concrete and reinforcement, followed by the 2500 mm blade to produce a 1 m kerf. Subsequent development and testing demonstrated that the 2500 mm blade could be controlled to ''plunge cut'', that is to cut straight down in the reinforced concrete to a depth of 1 m in 7 minutes and would then advance at 160 mm/min; this is a work rate of 10 m 2 /hr. The final demonstration was to mount the saw on an extendible boom and remove a 1 m 3 block of reinforced concrete from the vertical face of a test wall

The optimization of the cutting process of diamonds with a YAG laser

Directory of Open Access Journals (Sweden)

A. J. Lubbe

1993-07-01

Full Text Available A laser cannot, as generally assumed by the layman, cut right through a diamond with a single cut. A couple of hundred cuts may be necessary to "chip carve" through a diamond. There are several parameters, for example cutting speed, focus point, overlapping of cuts, etc., that influence the cutting process. With a view to optimizing the cutting process, laser cuts in diamonds were studied in a systematic way with the aid of an electron microscope. The method, technique and the results of the research are discussed in this article.

CVD diamond deposition onto dental burs

International Nuclear Information System (INIS)

Ali, N.; Sein, H.

2001-01-01

A hot-filament chemical vapor deposition (HFCVD) system has been modified to enable non-planar substrates, such as metallic wires and dental burs, to be uniformly coated with thin polycrystalline diamond films. Initially, diamond deposition was carried out on titanium and tantalum wires in order to test and optimize the system. High growth rates of the order of approx. 8 /hr were obtained when depositing diamond on titanium wires using the vertical filament arrangement. However, lower growth rates of the order of 4-5meu m/hr were obtained with diamond deposition on tantalum wires. To extend the work towards a practical biomedical application tungsten carbide dental burs were coated with diamond films. The as-grown films were found to be polycrystalline and uniform over the cutting tip. Finally, the costs relating to diamond CVD onto dental burs have been presented in this paper. The costs relating to coating different number of burs at a time and the effect of film thickness on costs have been included in this investigation. (author)

Decrease of FIB-induced lateral damage for diamond tool used in nano cutting

Energy Technology Data Exchange (ETDEWEB)

Wu, Wei [State Key Laboratory of Precision Measuring Technology and Instruments, Centre of MicroNano Manufacturing Technology, Tianjin University, Tianjin 300072 (China); Xu, Zongwei, E-mail: zongweixu@163.com [State Key Laboratory of Precision Measuring Technology and Instruments, Centre of MicroNano Manufacturing Technology, Tianjin University, Tianjin 300072 (China); Fang, Fengzhou, E-mail: fzfang@gmail.com [State Key Laboratory of Precision Measuring Technology and Instruments, Centre of MicroNano Manufacturing Technology, Tianjin University, Tianjin 300072 (China); Liu, Bing; Xiao, Yinjing; Chen, Jinping [State Key Laboratory of Precision Measuring Technology and Instruments, Centre of MicroNano Manufacturing Technology, Tianjin University, Tianjin 300072 (China); Wang, Xibin [School of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081 (China); Liu, Hongzhong [State Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong University, Xi’an 710049 (China)

2014-07-01

Highlights: • We mainly aim to characterize and decrease the FIB-induced damage on diamond tool. • Raman and XPS methods were used to characterize the nanoscale FIB-induced damage. • Lower energy FIB can effectively lessen the FIB-induced damage on diamond tool. • The diamond tools’ performance was greatly improved after FIB process optimization. • 6 nm chip thickness of copper was achieved by diamond tool with 22 nm edge radius. - Abstract: Diamond cutting tools with nanometric edge radius used in ultra-precision machining can be fabricated by focused ion beam (FIB) technology. However, due to the nanoscale effects, the diamond tools performance and the cutting edge lifetime in nano cutting would be degraded because of the FIB-induced nanoscale lateral damage. In this study, the methods of how to effectively characterize and decrease the FIB-induced lateral damage for diamond tool are intensively studied. Based on the performance optimization diamond machining tools, the controllable chip thickness of less than 10 nm was achieved on a single-crystal copper in nano cutting. In addition, the ratio of minimum thickness of chip (MTC) to tool edge radius of around 0.3–0.4 in nano cutting is achieved. Methods for decreasing the FIB-induced damage on diamond tools and adding coolant during the nano cutting are very beneficial in improving the research of nano cutting and MTC. The nano cutting experiments based on the sharp and high performance of diamond tools would validate the nano cutting mechanisms that many molecular dynamic simulation studies have put forward and provide new findings for nano cutting.

Laser Cutting of Thick Diamond Films Using Low-Power Laser

Energy Technology Data Exchange (ETDEWEB)

Park, Y.J.; Baik, Y.J. [Korea Institute of Science and Technology, Seoul (Korea)

2000-02-01

Laser cutting of thick diamond films is studied rising a low-power(10 W) copper vapor laser. Due to the existence of the saturation depth in laser cutting, thick diamond films are not easily cut by low-power lasers. In this study, we have adopted a low thermal- conductivity underlayer of alumina and a heating stage (up to 500 deg. C in air) to prevent the laser energy from consuming-out and, in turn, enhance the cutting efficiency. Aspect ratio increases twice from 3.5 to 7 when the alumina underlayer used. Adopting a heating stage also increases aspect ratio and more than 10 is obtained at higher temperatures than 400 deg. C. These results show that thick diamond films can be cut, with low-power lasers, simply by modifying the thermal property of underlayer. (author). 13 refs., 5 figs.

In vitro assessment of cutting efficiency and durability of zirconia removal diamond rotary instruments.

Science.gov (United States)

Kim, Joon-Soo; Bae, Ji-Hyeon; Yun, Mi-Jung; Huh, Jung-Bo

2017-06-01

Recently, zirconia removal diamond rotary instruments have become commercially available for efficient cutting of zirconia. However, research of cutting efficiency and the cutting characteristics of zirconia removal diamond rotary instruments is limited. The purpose of this in vitro study was to assess and compare the cutting efficiency, durability, and diamond rotary instrument wear pattern of zirconia diamond removal rotary instruments with those of conventional diamond rotary instruments. In addition, the surface characteristics of the cut zirconia were assessed. Block specimens of 3 mol% yttrium cation-doped tetragonal zirconia polycrystal were machined 10 times for 1 minute each using a high-speed handpiece with 6 types of diamond rotary instrument from 2 manufacturers at a constant force of 2 N (n=5). An electronic scale was used to measure the lost weight after each cut in order to evaluate the cutting efficiency. Field emission scanning electron microscopy was used to evaluate diamond rotary instrument wear patterns and machined zirconia block surface characteristics. Data were statistically analyzed using the Kruskal-Wallis test, followed by the Mann-Whitney U test (α=.05). Zirconia removal fine grit diamond rotary instruments showed cutting efficiency that was reduced compared with conventional fine grit diamond rotary instruments. Diamond grit fracture was the most dominant diamond rotary instrument wear pattern in all groups. All machined zirconia surfaces were primarily subjected to plastic deformation, which is evidence of ductile cutting. Zirconia blocks machined with zirconia removal fine grit diamond rotary instruments showed the least incidence of surface flaws. Although zirconia removal diamond rotary instruments did not show improved cutting efficiency compared with conventional diamond rotary instruments, the machined zirconia surface showed smoother furrows of plastic deformation and fewer surface flaws. Copyright © 2016 Editorial Council

Effect of cutting temperature on hardness of SiC and diamond in the nano-cutting process of monocrystalline silicon

Science.gov (United States)

Wang, Jiachun; Li, Yuntao; Liu, Xiaoxuan; Lv, Maoqiang

2016-10-01

In the process of cutting silicon by natural diamond tools, groove wear happens on the flank face of cutting tool frequently.Scholars believe that one of the wear reasons is mechanical scratching effect by hard particles like SiC. To reveal the mechanical scratching mechanism, it is essential to study changes in the mechanical properties of hard particles and diamond, especially the effect of cutting temperature on hardness of diamond and hard particles. Molecular dynamics (MD) model that contact-zone temperature between tool and workpiece was calculated by dividing zone while nano-cutting monocrystalline silicon was established, cutting temperature values in different regions were computed as the simulation was carried out.On this basis, the models of molecular dynamics simulation of SiC and diamond were established separately with setting the initial temperature to room temperature. The laws of length change of C-C bond and Si-C bond varing with increase of simulation temperature were studied. And drawing on predecessors' research on theoretical calculation of hardness of covalent crystals and the relationship between crystal valence electron density and bond length, the curves that the hardness of diamond and SiC varing with bond length were obtained. The effect of temperature on the hardness was calculated. Results show that, local cutting temperature can reach 1300K.The rise in cutting temperature leaded to a decrease in the diamond local atomic clusters hardness,SiC local atomic clusters hardness increased. As the cutting temperature was more than 1100K,diamond began to soften, the local clusters hardness was less than that of SiC.

Mechanism of cutting edge chipping and its suppression in diamond turning of copper

International Nuclear Information System (INIS)

Shimada, Shoichi; Higuchi, Masahiro; Kaneeda, Toshiaki; Higashi, Yasuo; Yokomizo, Seiichi

2005-01-01

This paper investigates the mechanism of cutting edge chipping in diamond turning of copper in terms of the change in Hertzian strength of diamond specimens subjected to thermal histories. The study suggests that the strength of diamond decreases as the result of the propagation of existing surface micro cracks caused by the thermo-chemical erosion of oxygen at the crack tips. The catalytic reaction involving copper is also shown to accelerate the crack propagation. Then, a cutting technique of reduced oxygen atmosphere is proposed to suppress the cutting edge chipping in diamond turning of copper over an extended cutting time. (author)

Laser cutting of concretes with various ballasts

International Nuclear Information System (INIS)

Hamasaki, Masanobu; Katsumura, Munehide; Utsumi, Hiroaki

1985-01-01

The biological shield concrete and the radiation shield concrete which construct a part of the atomic reactor must be demolished with the decommissioning of the atomic reactor plants. In a case, the demolition using a laser is expected as one of excellent method for the decommissioning of these radioactive concretes. The fundamental cuttings of a mortar, the concretes with andesite, lime stone and gray wacke as ballast and a concrete reinforced with mild steel rods were therefore carried out using a 5 kW output CO 2 laser. As the results of experiment, it was cleared that cutting results varied with ballasts, 100 mm thick reinforced concrete could be cut, safety was high because few dross and few fume were produced. (author)

Cutting concrete with abrasion jet

International Nuclear Information System (INIS)

Yie, G.G.

1982-01-01

Fluidyne Corporation has developed a unique process and apparatus that allow selected abrasives to be introduced into high-speed waterjet to produce abrasive-entrained waterjet that has high material-cutting capabilities, which is termed by Fluidyne as the Abrasion Jet. Such Abrasion Jet has demonstrated capability in cutting hard rock and concrete at a modest pressure of less than 1360 bars (20,000 psi) and a power input of less than 45 kW (60 horsepower). Abrasion Jet cutting of concrete is characterized by its high rate of cutting, flexible operation, good cut quality, and relatively low costs. This paper presents a general description of this technology together with discussions of recent test results and how it could be applied to nuclear decontamination and decommissioning work. 8 references

Analysing a Relationship Between Wheel Wear and Cutting Forces During Diamond Grinding

Directory of Open Access Journals (Sweden)

M. A. Shavva

2014-01-01

Full Text Available In diamond grinding cutting forces affect the quality of the machined surface. We can estimate a wear rate of the diamond wheel by the magnitude of the forces and promptly resort to the restoration of its cutting properties. To solve this problem it is necessary to define a relationship between grinding wheel wear and cutting forces. There was no this dependence found in the sources of literature.The forces acting on a single worn diamond grain are considered to find the relationship between wheel wear and cutting forces. The main forces acting on the diamond grain are such as a reaction force of machining material, a frictional force over a worn place of the grain, and a total pressure on the contact surface of the grain and machining material. According to calculation results, in grinding the cutting forces are proportional to the hardness of machining material, and depend on the grain wear, as well as on the process operation conditions.The paper presents a technique for calculating the number of cutting (active grains per unit surface of diamond wheel to determine a total cutting force in grinding. The number of cutting grains depends on the properties of diamond wheel and on the operation conditions of grinding process.During grinding a total cutting force is calculated through the single grain cutting force, the number of cutting grains per unit surface of the grinding wheel and the contact area between the wheel and the work piece. Theoretical calculation of the forces is based on the condition that protrusions of all cutting grains are identical and all grains have a maximum wear, i.e. maximum worn place of grain.Calculations based on proposed theoretical formulas are compared with the calculations from the empirical formulas given in the literature. Varying the operation conditions of grinding makes the comparison. Convergence of results in the range of 5-20% is regarded as acceptable.On the BMSTU base flat diamond grinding of tungsten

Investigations on the wire saw process on steels of selected geometries in the encircling process

International Nuclear Information System (INIS)

Knecht, Daniel

2015-01-01

This thesis illustrates a new and innovative model for the usual looping method to describe cutting time and wear. Several test series have been carried out to determine and analyze the various influencing factors. This new model now allows for exact predictions for cutting times and the resulting wear. A special test stand was planned and built. With the help of this test stand various influencing parameters were determined in preliminary tests. Due to the high correlation between these parameters, a matrix was created to rate them. From these results and the findings of the preliminary tests, the boundary conditions such as work piece size were defined and an experimental design was created. Eleven test series were conducted and each one consists of up to ten work pieces. In each test series, only one parameter was changed, the other influencing parameters remained unchanged. The parameter of the following characteristics were varied: the speed of the diamond wire, the feed pressure, the cutting angle, the geometry with respective cutting area, the work piece material, as well as the twisting of the diamond wire. By varying these parameters, the influence could be shown on the performance of the cutting process and also on the wear behavior of the diamond wire. A model was created from the obtained data which enables a cutting time prediction for rectangular work pieces. In addition to the model, a new criterion has been developed, with which it is possible to quantify the progress of wear and to be able to determine a necessary wire replacement. The classification of particle sizes of the accumulated chips has shown that a lower average cutting performance results in a decrease of the average particle size. From this circumstance a termination criterion of <150 μm has been established. When the particle size drops below this value, the cutting process becomes ineffective and should not be continued, or the diamond wire should be replaced, respectively

Stagnant zone formation on diamond cutting tools during machining

International Nuclear Information System (INIS)

Izman, S.; Tamin, M.N.; Mon, T.T.; Venkatesh, V.C.; Shaharoun, A.M.

2007-01-01

Formation of an intact region on the rake face of cutting tool during machining is quite common phenomenon but its significance in maintaining tool edge sharpness has not been recognized by many researchers. This region is sometimes called stagnant zone. It is believed that when an intact zone present on the rake face, it delays the crater wear progress and hence maintaining the tool edge sharpness longer. This paper investigates the effect of edge radius, surface roughness of the rake face and cutting parameters on the formation of stagnant zone on two different type of diamond tools i.e. polycrystalline diamond PCD-KD100 and diamond-coated inserts when machining titanium alloy. The used inserta and post-processed chips were examined under FESEM and optical microscope after cutting at three different conditions. Experimental results show that the speed and feel, the tool edge radius, and the tool rake surface roughness significantly affect the stagnant zone formation. (author)

Development of contaminated concrete removing system 'Clean cut method'

International Nuclear Information System (INIS)

Kinoshita, Takehiko; Tanaka, Tsutomu; Funakawa, Naoyoshi; Idemura, Hajime; Sakashita, Fumio; Tajitsu, Yoshiteru

1989-01-01

In the case of decommissioning nuclear facilities such as nuclear power stations, nuclear fuel facilities and RI handling facilities and carrying out reconstruction works, if there is radioactive contamination on the surfaces of concrete structures such as the floors and walls of the buildings for nuclear facilities, it must be removed. Since concrete is porous, contamination infiltrates into the inside of concrete, and the wiping of surfaces only or chemical decontamination cannot remove it, therefore in most cases, contaminated concrete must be removed. The removal of concrete surfaces has been carried out with chipping hammers, grinders and so on, but many problems arise due to it. In order to solve these problems, the mechanical cutting method was newly devised, and clean cut method (CCRS) was completed. The depth of cutting from concrete surface is set beforehand, and the part to be removed is accurately cut, at the same time, the concrete powder generated is collected nearly perfectly, and recovered into a drum. The outline of the method and the constitution of the system, the features of the clean cut method, the development of the technology for cutting concrete and the technology for recovering concrete powder, and the test of verifying decontamination are reported. (K.I.)

Carbon nanotube reinforced metal binder for diamond cutting tools

DEFF Research Database (Denmark)

Sidorenko, Daria; Mishnaevsky, Leon; Levashov, Evgeny

2015-01-01

The potential of carbon nanotube reinforcement of metallic binders for the improvement of quality and efficiency of diamond cutting wheels is studied. The effect of multi-walled carbon nanotube (MWCNT) reinforcement on the mechanical properties i.e. hardness, Young modulus, strength and deformation...... of grain size of the structural constituents of the binder, what in turn leads to the improved simultaneously hardness, Young modulus, plastic extension, bending strength and performances of the metallic binders. Comparing service properties of diamond end-cutting drill bits with and without MWCNT one...

Performance and characterisation of CVD diamond coated, sintered diamond and WC-Co cutting tools for dental and micromachining applications

International Nuclear Information System (INIS)

Sein, Htet; Ahmed, Waqar; Jackson, Mark; Woodwards, Robert; Polini, Riccardo

2004-01-01

Diamond coatings are attractive for cutting processes due to their high hardness, low friction coefficient, excellent wear resistance and chemical inertness. The application of diamond coatings on cemented tungsten carbide (WC-Co) tools was the subject of much attention in recent years in order to improve cutting performance and tool life. WC-Co tools containing 6% Co and 94% WC substrate with an average grain size 1-3 μm were used in this study. In order to improve the adhesion between diamond and WC substrates, it is necessary to etch away the surface Co and prepare the surface for subsequent diamond growth. Hot filament chemical vapour deposition with a modified vertical filament arrangement has been employed for the deposition of diamond films. Diamond film quality and purity have been characterised using scanning electron microscopy and micro-Raman spectroscopy. The performance of diamond coated WC-Co bur, uncoated WC-Co bur, and diamond embedded (sintered) bur have been compared by drilling a series of holes into various materials such as human teeth, borosilicate glass and porcelain teeth. Flank wear has been used to assess the wear rates of the tools. The materials subjected to cutting processes have been examined to assess the quality of the finish. Diamond coated WC-Co microdrills and uncoated microdrills were also tested on aluminium alloys. Results show that there was a 300% improvement when the drills were coated with diamond compared to the uncoated tools

An ultra-precision tool nanoindentation instrument for replication of single point diamond tool cutting edges

Science.gov (United States)

Cai, Yindi; Chen, Yuan-Liu; Xu, Malu; Shimizu, Yuki; Ito, So; Matsukuma, Hiraku; Gao, Wei

2018-05-01

Precision replication of the diamond tool cutting edge is required for non-destructive tool metrology. This paper presents an ultra-precision tool nanoindentation instrument designed and constructed for replication of the cutting edge of a single point diamond tool onto a selected soft metal workpiece by precisely indenting the tool cutting edge into the workpiece surface. The instrument has the ability to control the indentation depth with a nanometric resolution, enabling the replication of tool cutting edges with high precision. The motion of the diamond tool along the indentation direction is controlled by the piezoelectric actuator of a fast tool servo (FTS). An integrated capacitive sensor of the FTS is employed to detect the displacement of the diamond tool. The soft metal workpiece is attached to an aluminum cantilever whose deflection is monitored by another capacitive sensor, referred to as an outside capacitive sensor. The indentation force and depth can be accurately evaluated from the diamond tool displacement, the cantilever deflection and the cantilever spring constant. Experiments were carried out by replicating the cutting edge of a single point diamond tool with a nose radius of 2.0 mm on a copper workpiece surface. The profile of the replicated tool cutting edge was measured using an atomic force microscope (AFM). The effectiveness of the instrument in precision replication of diamond tool cutting edges is well-verified by the experimental results.

Degradation in the fatigue strength of dentin by diamond bur preparations: Importance of cutting direction.

Science.gov (United States)

Majd, B; Majd, H; Porter, J A; Romberg, E; Arola, D

2016-01-01

The objectives of this investigation were to evaluate the degradation in fatigue strength of dentin by diamond bur preparations and to identify the importance of cutting direction. Three groups of coronal dentin specimens were prepared from unrestored third molars, including a flaw free "control," and two groups that received a diamond bur cutting treatment performed parallel or perpendicular to the specimen length. The specimens were subjected to static or cyclic flexural loading to failure and the results were compared with data for carbide bur cutting. Under static loading diamond bur cutting resulted in significantly lower flexure strength (p ≤ 0.05) than the control for both cutting directions (from 154 to ∼124 MPa). However, there was no significant difference in the strength between the control and carbide bur treated specimens. Similarly, the fatigue strength of the diamond bur treated specimens was significantly lower (p ≤ 0.0001) than that of the control for both cutting directions. Cutting in the perpendicular direction resulted in nearly 60% reduction to the endurance limit (from 44 to 19 MPa). Based on the results, diamond bur cutting of cavity preparations causes a reduction in the fatigue strength of dentin, regardless of the cutting direction. To maintain the durability of dentin, cavity preparations introduced using diamond burs must be performed with appropriate cutting direction and followed by a finishing pass. © 2014 Wiley Periodicals, Inc.

Trim cut machining and surface integrity analysis of Nimonic 80A alloy using wire cut EDM

Directory of Open Access Journals (Sweden)

Amitesh Goswami

2017-02-01

Full Text Available This present work deals with the features of trim cut wire EDM machining of Nimonic 80A in terms of machining parameters, to predict material removal rate (MRR, surface roughness (Ra, wire wear ratio (WWR and microstructure analysis. Trim cut is performed after rough cut to remove the rough layer deposited after machining due to melting and re-solidification of the eroded metal from workpiece as well as from wire electrode. Taguchi’s design of experiments methodology has been used for planning and designing the experiments. The relative significance of various factors has also been evaluated and analyzed using ANOVA. The results clearly indicate trim cut potential for high surface finish compared to rough cut machining.

75 FR 36678 - Prestressed Concrete Steel Wire Strand From China; Determinations

Science.gov (United States)

2010-06-28

... prestressed concrete steel wire strand (PC strand), provided for in subheading 7312.10.30 of the Harmonized... Publication 4162 (June 2010), entitled Prestressed Concrete Steel Wire Strand from China: Investigation Nos... INTERNATIONAL TRADE COMMISSION [Investigation Nos. 701-TA-464 and 731-TA-1160 (Final)] Prestressed...

STRENGTHENING OF A REINFORCED CONCRETE BRIDGE WITH PRESTRESSED STEEL WIRE ROPES

Directory of Open Access Journals (Sweden)

Kexin Zhang

2017-10-01

Full Text Available This paper describes prestressed steel wire ropes as a way to strengthen a 20-year-old RC T-beam bridge. High strength, low relaxation steel wire ropes with minor radius, high tensile strain and good corrosion resistance were used in this reinforcement. The construction process for strengthening with prestressed steel wire ropes—including wire rope measuring, extruding anchor heads making, anchorage installing, tensioning steel wire ropes and pouring mortar was described. Ultimate bearing capacity of the bridge after strengthening was discussed based on the concrete structure theory. The flexural strength of RC T-beam bridges strengthened with prestressed steel wire ropes was governed by the failure of concrete crushing. To investigate effectiveness of the strengthening method, fielding-load tests were carried out before and after strengthening. The results of concrete strain and deflection show that the flexural strength and stiffness of the strengthened beam are improved. The crack width measurement also indicates that this technique could increase the durability of the bridge. Thus, this strengthened way with prestressed steel wire rope is feasible and effective.

Nanocrystalline diamond coatings for cutting operations; Nanokristalline Diamantschichten fuer die Zerspanung

Energy Technology Data Exchange (ETDEWEB)

Frank, M.; Breidt, D.; Cremer, R. [CemeCon AG, Wuerselen (Germany). Technology

2006-06-15

The history of the CVD diamond synthesis goes back into the fifties. However, the scientific and economical potential was only gradually recognized. In the eighties intensive world-wide research on CVD diamond synthesis and applications were launched. Industrial products, especially diamond-coated cutting tools, were introduced to the market in the middle of the nineties. The article shows the latest developments in this area, which comprises nanocrystalline diamond coating structures. (orig.)

Recovery and residual stress of SMA wires and applications for concrete structures

International Nuclear Information System (INIS)

Choi, Eunsoo; Cho, Sung-Chul; Park, Taehyo; Hu, Jong Wan; Chung, Young-Soo

2010-01-01

In general, NiTi shape memory alloys are used for applications in civil structures. NiTi SMAs show good superelasticity and shape memory effect properties. However, for application of the shape memory effect, it is desirable for SMAs to show a wide temperature hysteresis, especially for civil structures which are exposed to severe environmental conditions. NiTiNb SMAs, in general, show a wider temperature hysteresis than NiTi SMAs and are more applicable for civil structures. This study examines the temperature hysteresis of NiTiNb and NiTi SMAs, and their recovery and residual stress are investigated. In addition, the tensile behaviors of SMA wires under residual stress are evaluated. This study explains the possible applications for concrete structures with the shape memory effect and illustrates two experimental results of concrete cylinders and reinforced concrete columns. For both tests, SMA wires of NiTiNb and NiTi are used to confine concrete using residual stress. The SMA wire jackets on the concrete cylinders increase the peak strength and the ductility compared to the plain concrete cylinders. In addition, the SMA wire jackets on reinforced concrete columns increase the ductility greatly without flexural strength degradation

Evaluation of Cutting Performance of Diamond Saw Machine Using Artificial Bee Colony (ABC Algorithm

Directory of Open Access Journals (Sweden)

Masoud Akhyani

2017-12-01

Full Text Available Artificial Intelligence (AI techniques are used for solving the intractable engineering problems. In this study, it is aimed to study the application of artificial bee colony algorithm for predicting the performance of circular diamond saw in sawing of hard rocks. For this purpose, varieties of fourteen types of hard rocks were cut in laboratory using a cutting rig at 5 mm depth of cut, 40 cm/min feed rate and 3000 rpm peripheral speed. Four major mechanical and physical properties of studied rocks such as uniaxial compressive strength (UCS, Schimazek abrasivity factor (SF-a, Mohs hardness (Mh, and Young’s modulus (Ym were determined in rock mechanic laboratory. Artificial bee colony (ABC was used to classify the performance of circular diamond saw based on mentioned mechanical properties of rocks. Ampere consumption and wear rate of diamond saw were selected as criteria to evaluate the result of ABC algorithm. Ampere consumption was determined during cutting process and the average wear rate of diamond saw was calculated from width, length and height loss. The results of comparison between ABC’s results and cutting performance (ampere consumption and wear rate of diamond saw indicated the ability of metaheuristic algorithm such as ABC to evaluate the cutting performance.

Computational studies of a cut-wire pair and combined metamaterials

International Nuclear Information System (INIS)

Nguyen, Thanh Tung; Lievens, Peter; Lee, Young Pak; Vu, Dinh Lam

2011-01-01

The transfer-matrix method and finite-integration simulations show how the transmission properties of combined metamaterials, which consist of metallic cut-wire pairs and continuous wires, are affected by geometric parameters. The corresponding effective permittivity and permeability are retrieved from the complex scattering parameters using the standard retrieval procedure. The electromagnetic properties of the cut-wire pair as well as the left-handed behavior of the combined structure are understood by the effective medium theory. In addition, the dimensional dependence of transmission properties, the shapes of cut-wire pairs and continuous wire, and the impact of dielectric spacer are both examined. Finally, by expanding the results of previous research (Koschny et al 2003 Phys. Rev. Lett. 93 016608), we generalize the transmission picture of combined structures in terms of the correlation between electric and magnetic responses. (review)

Effects of a diamond-like carbon coating on the frictional properties of orthodontic wires.

Science.gov (United States)

Muguruma, Takeshi; Iijima, Masahiro; Brantley, William A; Mizoguchi, Itaru

2011-01-01

To test the hypothesis that a diamond-like carbon coating does not affect the frictional properties of orthodontic wires. Two types of wires (nickel-titanium and stainless steel) were used, and diamond-like carbon (DLC) films were deposited on the wires. Three types of brackets, a conventional stainless steel bracket and two self-ligating brackets, were used for measuring static friction. DLC layers were observed by three-dimensional scanning electron microscopy (3D-SEM), and the surface roughness was measured. Hardness and elastic modulus were obtained by nanoindentation testing. Frictional forces and surface roughness were compared by the Kruskal-Wallis and Mann-Whitney U-tests. The hardness and elastic modulus of the wires were compared using Student's t-test. When angulation was increased, the DLC-coated wires showed significantly less frictional force than the as-received wires, except for some wire/bracket combinations. Thin DLC layers were observed on the wire surfaces by SEM. As-received and DLC-coated wires had similar surface morphologies, and the DLC-coating process did not affect the surface roughness. The hardness of the surface layer of the DLC-coated wires was much higher than for the as-received wires. The elastic modulus of the surface layer of the DLC-coated stainless steel wire was less than that of the as-received stainless steel wire, whereas similar values were found for the nickel-titanium wires. The hypothesis is rejected. A DLC-coating process does reduce the frictional force.

Hybridized plasmon in an asymmetric cut-wire-pair structure

Energy Technology Data Exchange (ETDEWEB)

Tung, Nguyen Thanh [Vietnamese Military Academy of Science and Technology, Hanoi (Viet Nam); Hanyang University, Seoul (Korea, Republic of); Rhee, Joo Yull [Sungkyunkwan University, Suwon (Korea, Republic of); Park, Jin Woo; Lee, Young Pak [Hanyang University, Seoul (Korea, Republic of)

2010-12-15

In this report, we discuss an electromagnetic analog of the molecular-orbital theory for metamaterial structures. We show that the electromagnetic responses of a metamagnetic structure consisting of paired cut-wires can be well understood by using the plasmon-hybridization mechanism. The simulated transmission spectra of the asymmetric cut-wire-pair structure, which were obtained utilizing the transfer-matrix method, strongly support our suggestion.

75 FR 4104 - Prestressed Concrete Steel Wire Strand From China

Science.gov (United States)

2010-01-26

... retarded, by reason of subsidized and less-than-fair-value imports from China of prestressed concrete steel... in prestressed concrete (both pre-tensioned and post- tensioned) applications. The product definition..., producers, or exporters in China of prestressed concrete steel wire strand, and that such products are being...

78 FR 75545 - Prestressed Concrete Steel Rail Tie Wire From the People's Republic of China: Preliminary...

Science.gov (United States)

2013-12-12

... DEPARTMENT OF COMMERCE International Trade Administration [A-570-990] Prestressed Concrete Steel... (``Department'') preliminarily determines that prestressed concrete steel rail tie wire (``PC tie wire'') from... prestressed tendons in concrete railroad ties (``PC tie wire''). High carbon steel is defined as steel that...

Confining jackets for concrete cylinders using NiTiNb and NiTi shape memory alloy wires

Energy Technology Data Exchange (ETDEWEB)

Choi, Eunsoo; Yoon, Soon-Jong [Department of Civil Engineering, Hongik University, Seoul 121-791 (Korea, Republic of); Nam, Tae-Hyun [School of Materials Science and Engineering and ERI, Gyeongsang National University, Jinju, Gyeongnam 600-701 (Korea, Republic of); Cho, Sun-Kyu [School of Civil Engineering, Seoul National University of Technology, Seoul 139-743 (Korea, Republic of); Park, Joonam, E-mail: eunsoochoi@hongik.ac.k [Department of Railroad Structure Research, Korea Railroad Research Institute, Uiwang 437-050, Korea (Korea, Republic of)

2010-05-01

This study used prestrained NiTiNb and NiTi shape memory alloy (SMA) wires to confine concrete cylinders. The recovery stress of the wires was measured with respect to the maximal prestrain of the wires. SMA wires were preelongated during the manufacturing process and then wrapped around concrete cylinders of 150 mmx300 mm ({phi}xL). Unconfined concrete cylinders were tested for compressive strength and the results were compared to those of cylinders confined by SMA wires. NiTiNb SMA wires increased the compressive strength and ductility of the cylinders due to the confining effect. NiTiNb wires were found to be more effective in increasing the peak strength of the cylinders and dissipating energy than NiTi wires. This study showed the potential of the proposed method to retrofit reinforced concrete columns using SMA wires to protect them from earthquakes.

78 FR 29325 - Prestressed Concrete Steel Rail Tie Wire From Mexico, the People's Republic of China, and...

Science.gov (United States)

2013-05-20

...] Prestressed Concrete Steel Rail Tie Wire From Mexico, the People's Republic of China, and Thailand: Initiation... of prestressed concrete steel rail tie wire (``PC tie wire'') from Mexico, the PRC, and Thailand... Prestressed Concrete Steel Rail Tie Wire from the PRC, Mexico, and Thailand, filed on April 23, 2013 (the...

A thermo-electro-mechanical simulation model for hot wire cutting of EPS foam

DEFF Research Database (Denmark)

Petkov, Kiril; Hattel, Jesper Henri

2016-01-01

A one-dimensional thermo-electro-mechanical mathematical model describing the effects taking place within a Ni-Cr20% wire used in a hot-wire cutting process for free forming and rapid prototyping of expanded polystyrene (EPS) is investigated and simulated. The model implements and solves three semi...... cutting of EPS in contact with a cutting tool made of an electrically heated metal wire attached to a robot device. The finite difference method is used to solve the coupled equations in the two environments (domains) in which the hot-wire operates, namely air and EPS. The model is calibrated against...... experimentally obtained data. Novel findings are a transient temperature-dependent kerfwidth prediction and a relation between kerfwidth and the cutting angle as measured from the horizontal direction. These are important relations in the aim for higher geometrical accuracy of the hot-wire cutting process. (C...

78 FR 75544 - Prestressed Concrete Steel Rail Tie Wire From Mexico: Preliminary Determination of Sales at Less...

Science.gov (United States)

2013-12-12

... DEPARTMENT OF COMMERCE International Trade Administration [A-201-843] Prestressed Concrete Steel...'') preliminarily determines that prestressed concrete steel rail tie wire (``PC tie wire'') from Mexico is being... element levels; suitable for use as prestressed tendons in concrete railroad ties (``PC tie wire''). High...

78 FR 57619 - Prestressed Concrete Steel Rail Tie Wire From Mexico, Thailand, and the People's Republic of...

Science.gov (United States)

2013-09-19

...] Prestressed Concrete Steel Rail Tie Wire From Mexico, Thailand, and the People's Republic of China... prestressed concrete steel rail tie wire from Mexico, Thailand, and the People's Republic of China. See Prestressed Concrete Steel Rail Tie Wire From Mexico, the People's Republic of China, and Thailand: Initiation...

Cutting efficiency of diamond burs operated with electric high-speed dental handpiece on zirconia.

Science.gov (United States)

Nakamura, Keisuke; Katsuda, Yusuke; Ankyu, Shuhei; Harada, Akio; Tenkumo, Taichi; Kanno, Taro; Niwano, Yoshimi; Egusa, Hiroshi; Milleding, Percy; Örtengren, Ulf

2015-10-01

Zirconia-based dental restorations are becoming used more commonly. However, limited attention has been given to the difficulties experienced, concerning cutting, in removing the restorations when needed. The aim of the present study was to compare the cutting efficiency of diamond burs, operated using an electric high-speed dental handpiece, on zirconia (Zir) with those on lithium disilicate glass-ceramic (LD) and leucite glass-ceramic (L). In addition, evaluation of the cutting efficiency of diamond burs on Zir of different thicknesses was performed. Specimens of Zir were prepared with thicknesses of 0.5, 1.0, 2.0, and 4.0 mm, and specimens of LD and L were prepared with a thickness of 1.0 mm. Cutting tests were performed using diamond burs with super coarse (SC) and coarse (C) grains. The handpiece was operated at 150,000 rpm with a cutting force of 0.9 N. The results demonstrated that cutting of Zir took about 1.5- and 7-fold longer than cutting of LD and L, respectively. The SC grains showed significantly higher cutting efficiency on Zir than the C grains. However, when the thickness of Zir increased, the cutting depth was significantly decreased. As it is suggested that cutting of zirconia is time consuming, this should be taken into consideration in advance when working with zirconia restorations. © 2015 Eur J Oral Sci.

78 FR 25303 - Prestressed Concrete Steel Rail Tie Wire From China, Mexico, and Thailand

Science.gov (United States)

2013-04-30

... INTERNATIONAL TRADE COMMISSION [Investigation Nos. 731-TA-1207-1209 (Preliminary)] Prestressed Concrete Steel Rail Tie Wire From China, Mexico, and Thailand Institution of antidumping duty..., by reason of imports from prestressed concrete steel rail tie wire from China, Mexico, and Thailand...

Investigations on the wire saw process on steels of selected geometries in the encircling process; Untersuchungen zum Seilsaegeprozess an Staehlen ausgewaehlter Geometrien im umschlingenden Verfahren

Energy Technology Data Exchange (ETDEWEB)

Knecht, Daniel

2015-01-26

This thesis illustrates a new and innovative model for the usual looping method to describe cutting time and wear. Several test series have been carried out to determine and analyze the various influencing factors. This new model now allows for exact predictions for cutting times and the resulting wear. A special test stand was planned and built. With the help of this test stand various influencing parameters were determined in preliminary tests. Due to the high correlation between these parameters, a matrix was created to rate them. From these results and the findings of the preliminary tests, the boundary conditions such as work piece size were defined and an experimental design was created. Eleven test series were conducted and each one consists of up to ten work pieces. In each test series, only one parameter was changed, the other influencing parameters remained unchanged. The parameter of the following characteristics were varied: the speed of the diamond wire, the feed pressure, the cutting angle, the geometry with respective cutting area, the work piece material, as well as the twisting of the diamond wire. By varying these parameters, the influence could be shown on the performance of the cutting process and also on the wear behavior of the diamond wire. A model was created from the obtained data which enables a cutting time prediction for rectangular work pieces. In addition to the model, a new criterion has been developed, with which it is possible to quantify the progress of wear and to be able to determine a necessary wire replacement. The classification of particle sizes of the accumulated chips has shown that a lower average cutting performance results in a decrease of the average particle size. From this circumstance a termination criterion of <150 μm has been established. When the particle size drops below this value, the cutting process becomes ineffective and should not be continued, or the diamond wire should be replaced, respectively

Cutting bubbles with a single wire

NARCIS (Netherlands)

Baltussen, M.W.; Segers, Q.I.E.; Kuipers, J.A.M.; Deen, N.G.

2017-01-01

Many gas-liquid-solid contactors, such as trickle bed and bubble slurry columns, suffer from heat and mass transfer limitations. To overcome these limitations, new micro-structured bubble column reactor is proposed. In this reactor, a catalyst coated wire mesh is introduced in a bubble column to cut

Cutting force and wear evaluation in peripheral milling by CVD diamond dental tools

International Nuclear Information System (INIS)

Polini, R.; Allegri, A.; Guarino, S.; Quadrini, F.; Sein, H.; Ahmed, W.

2004-01-01

Co-cemented tungsten carbide (WC-Co) tools are currently employed in dental application for prosthesis fabrication. The deposition of a diamond coating onto WC-Co tools could allow both to increase the tool life and tool performance at higher speeds. However, at present it is very difficult to quantify the effective advantage of the application of a diamond coating onto dental tools compared to traditional uncoated tools. Therefore, in this work, we have deposited diamond coatings onto WC-Co dental tools having different geometries by Hot Filament Chemical Vapour Deposition (HFCVD). Prior to deposition, the WC-Co tools were pre-treated in order to roughen the surface and to modify the chemical surface composition. The use of the HFCVD process enabled the deposition of a uniform coating despite the complex geometries of the dental mills. For the first time, in accordance to the knowledge of the authors, we have studied and compared the cutting behaviour of both virgin and diamond-coated dental tools by measuring both wear and cutting force time evolution under milling a very hard Co-Cr-Mo dental alloy. To ensure constant cutting rate (20,000-r.p.m. cutting rate, 0.01-m/min feed rate and 0.5-mm depth of cut), a proper experimental apparatus was used. Three different mill geometries were considered in both coated and uncoated conditions. The results showed that, under the high-speed conditions employed, uncoated tools underwent to catastrophic failure within a few seconds of machining. Diamond-coated tools exhibited much longer tool lives. Lower forces were measured when the coated tool was employed due to the much lower material-mill friction. The best behaviour was observed for coated mills with the presence of a chip-breaker

78 FR 37236 - Prestressed Concrete Steel Rail Tie Wire From China, Mexico, and Thailand

Science.gov (United States)

2013-06-20

... Concrete Steel Rail Tie Wire From China, Mexico, and Thailand Determinations On the basis of the record \\1... imports from China, Mexico, and Thailand of prestressed concrete steel rail tie wire, provided for in... China, Mexico, and Thailand. Accordingly, effective April 23, 2013, the Commission instituted...

Laser beam machining of polycrystalline diamond for cutting tool manufacturing

Science.gov (United States)

Wyszyński, Dominik; Ostrowski, Robert; Zwolak, Marek; Bryk, Witold

2017-10-01

The paper concerns application of DPSS Nd: YAG 532nm pulse laser source for machining of polycrystalline WC based diamond inserts (PCD). The goal of the research was to determine optimal laser cutting parameters for cutting tool shaping. Basic criteria to reach the goal was cutting edge quality (minimalization of finishing operations), material removal rate (time and cost efficiency), choice of laser beam characteristics (polarization, power, focused beam diameter). The research was planned and realised and analysed according to design of experiment rules (DOE). The analysis of the cutting edge was prepared with use of Alicona Infinite Focus measurement system.

New developments in laser sintering of diamond cutting disks

NARCIS (Netherlands)

Kovalenko, V.; Golovko, L.; Meijer, J.; Anyakin, M.

2007-01-01

The analysis of techniques and problems in the fabrication of cutting tools based on super hard composites results in a solution by the application of lasers. The results of systematic study of diamond composites sintering with laser radiation are discussed. A mathematical modeling of the heat

75 FR 32747 - Prestressed Concrete Steel Wire Strand from Mexico: Rescission of Antidumping Duty Administrative...

Science.gov (United States)

2010-06-09

... DEPARTMENT OF COMMERCE INTERNATIONAL TRADE ADMINISTRATION [A-201-831] Prestressed Concrete Steel Wire Strand from Mexico: Rescission of Antidumping Duty Administrative Review AGENCY: Import... request an administrative review of the antidumping duty order on prestressed concrete steel wire strand...

Monotonic and cyclic bond behavior of confined concrete using NiTiNb SMA wires

International Nuclear Information System (INIS)

Choi, Eunsoo; Chung, Young-Soo; Kim, Yeon-Wook; Kim, Joo-Woo

2011-01-01

This study conducts bond tests of reinforced concrete confined by shape memory alloy (SMA) wires which provide active and passive confinement of concrete. This study uses NiTiNb SMA which usually shows wide temperature hysteresis; this is a good advantage for the application of shape memory effects. The aims of this study are to investigate the behavior of SMA wire under residual stress and the performance of SMA wire jackets in improving bond behavior through monotonic-loading tests. This study also conducts cyclic bond tests and analyzes cyclic bond behavior. The use of SMA wire jackets transfers the bond failure from splitting to pull-out mode and satisfactorily increases bond strength and ductile behavior. The active confinement provided by the SMA plays a major role in providing external pressure on the concrete because the developed passive confinement is much smaller than the active confinement. For cyclic behavior, slip and circumferential strain are recovered more with larger bond stress. This recovery of slip and circumferential strain are mainly due to the external pressure of the SMA wires since cracked concrete cannot provide any elastic recovery

Correction method for the error of diamond tool's radius in ultra-precision cutting

Science.gov (United States)

Wang, Yi; Yu, Jing-chi

2010-10-01

The compensation method for the error of diamond tool's cutting edge is a bottle-neck technology to hinder the high accuracy aspheric surface's directly formation after single diamond turning. Traditional compensation was done according to the measurement result from profile meter, which took long measurement time and caused low processing efficiency. A new compensation method was firstly put forward in the article, in which the correction of the error of diamond tool's cutting edge was done according to measurement result from digital interferometer. First, detailed theoretical calculation related with compensation method was deduced. Then, the effect after compensation was simulated by computer. Finally, φ50 mm work piece finished its diamond turning and new correction turning under Nanotech 250. Testing surface achieved high shape accuracy pv 0.137λ and rms=0.011λ, which approved the new compensation method agreed with predictive analysis, high accuracy and fast speed of error convergence.

Influence of the microstructure of a diamond-containing composite material on the tool cutting ability when grinding a diamond single crystal

Directory of Open Access Journals (Sweden)

A.M. Kuzei

2017-12-01

Full Text Available Using the methods of electronic scanning microstructure and X-ray analysis, the influence of the structure of diamond-containing composite materials on the cutting ability of the tool for circular grinding of diamond single crystals has been studied. It is shown that the use of an oxide-hydroxide glass with a spreading temperature of 570–590 K as a precursor of the binder leads to the formation of melt films on the surface of silicon carbide and diamond particles at 600–630 K and the glass content in the batch is 10 vol. %. The conversion of oxidehydroxide glass films to oxide films proceeds at 700–775 K during the sintering of the composite material. Depending on the volume content of the glass in the charge, the porosity of the compact, three types of structure of composite materials are distinguished: a volumetric skeleton of glass-clad diamond particles and silicon carbide with pores at the sites of multiple compounds; a frame made of glass-clad diamond particles and silicon carbide with glass pores in places of multiple connections; a matrix of glass and the particles of diamond, silicon carbide and pores located in it. The maximum cutting ability of the tool for circular grinding of diamond is provided by a composite material with a structure of the first type.

A new concept for the targeted cutting of concrete structures

International Nuclear Information System (INIS)

Reinhardt, Steffen; Gentes, Sascha; Weidemann, Roman; Geimer, Marcus

2011-01-01

The decontamination and crushing of reinforced concrete is a main part during deconstruction of nuclear facilities. The selective treatment of contaminated or activated material is of special interest, since the non-contaminated material can be transferred into the normal reprocessing cycle. In the frame of a project concerning the innovative cutting of massive reinforced concrete structures an all-purpose system for spatially restricted and defined cutting of strongly reinforced concrete including packaging suitable for final disposal was developed. Due to the remote handling of the machine the dose rate for personnel can be reduced significantly. Main part of the system is the tool that can cut highly reinforced concrete without system or component replacement. The authors describe preliminary tests of these tools, further experiments and process optimization are necessary before the tools can be integrated into the new system.

78 FR 75547 - Prestressed Concrete Steel Rail Tie Wire From Thailand: Preliminary Determination of Sales at Not...

Science.gov (United States)

2013-12-12

... DEPARTMENT OF COMMERCE International Trade Administration [A-549-829] Prestressed Concrete Steel...'') preliminarily determines that prestressed concrete steel rail tire wire (``PC tie wire'') from Thailand is not... shape, size or alloy element levels; suitable for use as prestressed tendons in concrete railroad ties...

77 FR 2958 - Prestressed Concrete Steel Wire Strand From Thailand: Correction to Notice of Opportunity To...

Science.gov (United States)

2012-01-20

... DEPARTMENT OF COMMERCE International Trade Administration [A-549-820] Prestressed Concrete Steel Wire Strand From Thailand: Correction to Notice of Opportunity To Request Administrative Review AGENCY... prestressed concrete steel wire strand (``PC Strand'') from Thailand. See Antidumping or Countervailing Duty...

Comparing the cyclic behavior of concrete cylinders confined by shape memory alloy wire or steel jackets

International Nuclear Information System (INIS)

Park, Joonam; Choi, Eunsoo; Kim, Hong-Taek; Park, Kyoungsoo

2011-01-01

Shape memory alloy (SMA) wire jackets for concrete are distinct from conventional jackets of steel or fiber reinforced polymer (FRP) since they provide active confinement which can be easily achieved due to the shape memory effect of SMAs. This study uses NiTiNb SMA wires of 1.0 mm diameter to confine concrete cylinders with the dimensions of 300 mm × 150 mm (L × D). The NiTiNb SMAs have a relatively wider temperature hysteresis than NiTi SMAs; thus, they are more suitable for the severe temperature-variation environments to which civil structures are exposed. Steel jackets of passive confinement are also prepared in order to compare the cyclic behavior of actively and passively confined concrete cylinders. For this purpose, monotonic and cyclic compressive loading tests are conducted to obtain axial and circumferential strain. Both strains are used to estimate the volumetric strains of concrete cylinders. Plastic strains from cyclic behavior are also estimated. For the cylinders jacketed by NiTiNb SMA wires, the monotonic axial behavior differs from the envelope of cyclic behavior. The plastic strains of the actively confined concrete show a similar trend to those of passive confinement. This study proposed plastic strain models for concrete confined by SMA wire or steel jackets. For the volumetric strain, the active jackets of NiTiNb SMA wires provide more energy dissipation than the passive jacket of steel

A retracting wire knife for cutting fiber bundles and making sheet lesions of brain tissue.

Science.gov (United States)

Shibata, M; Russell, I S

1979-07-01

A retracting knife which has two cutting wires for the transection of fiber bundles is described. The knife holds the fiber bundles of the stria terminalis between the two cutting wires and transects them by a shearing movement as the wires close. In addition, the feasability of such a knife producing a sheet lesion around the n. caudatus is also described.

Self-repairing performance of concrete beams strengthened using superelastic SMA wires in combination with adhesives released from hollow fibers

International Nuclear Information System (INIS)

Kuang Yachuan; Ou Jinping

2008-01-01

By taking advantage of the superelastic effect of shape memory alloy (SMA) and the cohering characteristic of repairing adhesive, a smart self-repairing concrete beam with damage self-repairing performance has been developed. In order to verify the potential self-repairing capacity of smart concrete beams reinforced with SMA wires and brittle fibers containing adhesives, static loading tests were conducted. Experimental results show that the superelastic SMA wires added self-restoration capacity to concrete beams, the deflection of the beams reversed and the crack closed almost completely after unloading. After the release of adhesive from the broken-open fibers into the cracks from the first loading, stress was redistributed to the uncracked section where a new crack was formed, while the sealed crack remained closed during reloading for the smart concrete beams reinforced with SMA wires and brittle fibers containing adhesives. While the original cracks experienced reopening, the load was carried directly by the wires during reloading for concrete beams reinforced with SMA wires

Abrasive water jet cutting technique for biological shield concrete dismantlement

International Nuclear Information System (INIS)

Konno, T.; Narazaki, T.; Yokota, M.; Yoshida, H.; Miura, M.; Miyazaki, Y.

1987-01-01

The Japan Atomic Energy Research Institute (JAERI) is developing the abrasive-water jet cutting system to be applied to dismantling the biological shield walls of the JPDR as a part of the reactor dismantling technology development project. This is a total system for dismantling highly activated concrete. The concrete biological shield wall is cut into blocks by driving the abrasive-water jet nozzle, which is operated with a remote, automated control system. In this system, the concrete blocks are removed to a container, while the slurry and dust/mist which are generated during cutting are collected and treated, both automatically. It is a very practical method and will quite probably by used for actual dismantling of commercial power reactors in the future because it can minimize workers' exposure to radioactivity during dismantling, contributes to preventing diffusion of radiation, and reduces the volume of contaminated secondary waste

Exploration on Wire Discharge Machining Added Powder for Metal-Based Diamond Grinding Wheel on Wire EDM Dressing and Truing of Grinding Tungsten Carbide Material

Science.gov (United States)

Chow, H. M.; Yang, L. D.; Lin, Y. C.; Lin, C. L.

2017-12-01

In this paper, the effects of material removal rate and abrasive grain protrusion on the metal-based diamond grinding wheel were studied to find the optimal parameters for adding powder and wire discharge. In addition, this kind of electric discharge method to add powder on the metal-based diamond grinding wheel on line after dressing and truing will be applied on tungsten carbide to study the grinding material removal rate, grinding wheel wear, surface roughness, and surface micro-hardness.

Flexural and Shear Behavior of RC Concrete Beams Reinforced with Fiber Wire Mesh

Directory of Open Access Journals (Sweden)

Rafea Flaih Hassan

2018-02-01

Full Text Available This work aims to study  the effect of using fiber wire mesh on the flexural and shear properties of RC concrete beams. Six reinforced concrete beams (120*180*1220mm were tested under two load points. Fiber wire mesh was applied with two manners, first one is three layers as U shape around the section of the beam, the second one is four layers around overall section of beam. The test results indicated that using of fiber wire mesh as additional reinforcement can increase the ultimate load of about (1.85-3.58% in the case of flexural and (17.7-23.7% in case of shear. Also,  results showed that an increasing in  first cracking  load is obtained from  (42.8-85.7% in case of flexural and from (41.2-76.5% in case of shear. Also the shear behavior of beams becomes more ductile when the fiber wire mesh was used in beams. The cracks of shrinkage was disappeared when the fiber wire mesh surround the section of the beam. 

Skin Cut Construction

DEFF Research Database (Denmark)

2017-01-01

projects - among others - from ARC are included: Soft Structures builds upon of a series of experimental use of EPS hot wire cutting, where the EPS eventually act as formwork for concrete casting. The processing of the EPS is distinct and delimited by the behaviour and form of both the robot and tool...... of steel and concrete makes it a reliable approach to many challenges in the realisation of buildings. Rebar Inside Out attempts to rethink the possibilities of the reinforced concrete composite starting from its inside. This means starting with the reinforcing steel, the production and shaping of this......, and then through that process build a workflow for the production of the concrete composite. It also means letting the steel out of the concrete, thereby positioning the two materials in a transnational relationship between steel construction and concrete composite....

Analysis about diamond tool wear in nano-metric cutting of single crystal silicon using molecular dynamics method

Science.gov (United States)

Wang, Zhiguo; Liang, Yingchun; Chen, Mingjun; Tong, Zhen; Chen, Jiaxuan

2010-10-01

Tool wear not only changes its geometry accuracy and integrity, but also decrease machining precision and surface integrity of workpiece that affect using performance and service life of workpiece in ultra-precision machining. Scholars made a lot of experimental researches and stimulant analyses, but there is a great difference on the wear mechanism, especially on the nano-scale wear mechanism. In this paper, the three-dimensional simulation model is built to simulate nano-metric cutting of a single crystal silicon with a non-rigid right-angle diamond tool with 0 rake angle and 0 clearance angle by the molecular dynamics (MD) simulation approach, which is used to investigate the diamond tool wear during the nano-metric cutting process. A Tersoff potential is employed for the interaction between carbon-carbon atoms, silicon-silicon atoms and carbon-silicon atoms. The tool gets the high alternating shear stress, the tool wear firstly presents at the cutting edge where intension is low. At the corner the tool is splitted along the {1 1 1} crystal plane, which forms the tipping. The wear at the flank face is the structure transformation of diamond that the diamond structure transforms into the sheet graphite structure. Owing to the tool wear the cutting force increases.

Numerical controlled diamond fly cutting machine for grazing incidence X-ray reflection mirrors

International Nuclear Information System (INIS)

Uchida, Fumihiko; Moriyama, Shigeo; Seya, Eiiti

1992-01-01

Synchrotron radiation has reached the stage of practical use, and the application to the wide fields that support future advanced technologies such as spectroscopy, the structural analysis of matters, semiconductor lithography and medical light source is expected. For the optical system of the equipment utilizing synchrotron radiation, the total reflection mirrors of oblique incidence are used for collimating and collecting X-ray. In order to restrain their optical aberration, nonspherical shape is required, and as the manufacturing method with high precision for nonspherical mirrors, a numerically controlled diamond cutting machine was developed. As for the cutting of soft metals with diamond tools, the high precision machining of any form can be done by numerical control, the machining time can be reduced as compared with grinding, and the cooling effect is large in metals. The construction of the cutting machine, the principle of machining, the control system, the method of calculating numerical control data, the investigation of machinable forms and the result of evaluation are reported. (K.I.)

75 FR 8113 - Prestressed Concrete Steel Wire Strand From China

Science.gov (United States)

2010-02-23

... INTERNATIONAL TRADE COMMISSION [Investigation Nos. 701-TA-464 and 731-TA-1160 (Final)] Prestressed Concrete Steel Wire Strand From China AGENCY: United States International Trade Commission. ACTION: Revised schedule for the subject investigations. DATES: Effective Date: February 16, 2010. FOR FURTHER INFORMATION...

Strength of precast concrete shear joints reinforced with high-strength wire ropes

DEFF Research Database (Denmark)

Joergensen, Henrik B.; Hoang, Linh Cao; Hagsten, Lars German

2017-01-01

This paper concerns the in-plane shear strength of connections between precast concrete wall elements reinforced with looped high-strength wire ropes. The looped wire ropes are pre-installed in so-called ‘wire boxes’ which function as shear keys. Although only a small amount of research...... on the shear strength of such connections can be found in the literature, this type of connection is increasingly being used because wire ropes are much more construction-friendly than traditional U-bars. A rigid plastic upper bound model for the shear strength of wall connections reinforced with looped wire...... ropes that are pre-installed in wire boxes is presented along with test results on the shear strength of connections with double-wire boxes. It is shown that the plastic solution agrees well with both the obtained test results and results from previously conducted tests....

Effect of cutting edge radius on surface roughness in diamond tool turning of transparent MgAl2O4 spinel ceramic

Science.gov (United States)

Yue, Xiaobin; Xu, Min; Du, Wenhao; Chu, Chong

2017-09-01

Transparent magnesium aluminate spinel (MgAl2O4) ceramic is one of an important optical materials. However, due to its pronounced hardness and brittleness, the optical machining of this material is very difficult. Diamond turning has advantages over the grinding process in flexibility and material removal rate. However, there is a lack of research that could support the use of diamond turning technology in the machining of MgAl2O4 spinel ceramic. Using brittle-ductile transition theory of brittle material machining, this work provides critical information that may help to realize ductile-regime turning of MgAl2O4 spinel ceramic. A characterization method of determination the cutting edge radius is introduced here. Suitable diamond tools were measured for sharpness and then chosen from a large number of candidate tools. The influence of rounded cutting edges on surface roughness of the MgAl2O4 spinel ceramic is also investigated. These results indicate that surface quality of MgAl2O4 spinel is relate to the radius of diamond tool's cutting edge, cutting speed, and feed rate. Sharp diamond tools (small radius of cutting edge) facilitated ductile-regime turning of MgAl2O4 spinel and shows great potential to reduce surface roughness and produce smoother final surface.

Abrasive-waterjet cutting of thick concrete and waterjet cleaning for nuclear facility decommissioning and decontamination

International Nuclear Information System (INIS)

Echert, D.C.; Hashish, M.; Marvin, M.H.

1987-01-01

Two tools have been developed for use by the nuclear industry: the Deep Kerf tool and the Cleaner/Scarifier tool. The Deep Kerf tool is designed to cut through thick, reinforced concrete structures to facilitate their decommissioning. It employs the abrasive-waterjet (AWJ) cutting technology. The basis of the system is a rotary nozzle that makes a slot in the concrete wide enough to accommodate the cutting tool as it advances. In this program, concrete as thick as 1.5 m was cut through from one side. A shroud and vacuum system covers the opening of the slot during cutting to contain the spoils with greater than 99% efficiency. The Cleaner/Scarifier tool was designed for removing the surface layers of contaminated concrete and decontaminating metal surfaces. It uses ultrahigh-pressure waterjets mounted on a rotating arm to remove or clean the target surface. Spoils recovery with a shroud and vacuum system is over 99% complete for both horizontal and vertical surfaces

Study on Exploding Wire Compression for Evaluating Electrical Conductivity in Warm-Dense Diamond-Like-Carbon

International Nuclear Information System (INIS)

Sasaki, Toru; Takahashi, Kazumasa; Kudo, Takahiro; Kikuchi, Takashi; Aso, Tsukasa; Harada, Nob.; Fujioka, Shinsuke; Horioka, Kazuhiko

2016-01-01

To improve a coupling efficiency for the fast ignition scheme of the inertial confinement fusion, fast electron behaviors as a function of an electrical conductivity are required. To evaluate the electrical conductivity for low-Z materials as a diamond-like-carbon (DLC), we have proposed a concept to investigate the properties of warm dense matter (WDM) by using pulsed-power discharges. The concept of the evaluation of DLC for WDM is a shock compression driven by an exploding wire discharge with confined by a rigid capillary. The qualitatively evaluation of the electrical conductivity for the WDM DLC requires a small electrical conductivity of the exploding wire. To analyze the electrical conductivity of exploding wire, we have demonstrated an exploding wire discharge in water for gold. The results indicated that the electrical conductivity of WDM gold for 5000 K of temperature has an insulator regime. It means that the shock compression driven by the exploding wire discharge with confined by the rigid capillary is applied for the evaluation of electrical conductivity for WDM DLC. (paper)

Hot Blade Cuttings for the Building Industries

DEFF Research Database (Denmark)

Brander, David; Bærentzen, Jakob Andreas; Evgrafov, Anton

2016-01-01

. The project aims to reduce the amount of manual labour as well as production time by applying robots to cut expanded polystyrene (EPS) moulds for the concrete to form doubly curved surfaces. The scheme is based upon the so-called Hot Wire or Hot Blade technology where the surfaces are essentially swept out...

Seismic fragility analysis of lap-spliced reinforced concrete columns retrofitted by SMA wire jackets

International Nuclear Information System (INIS)

Choi, Eunsoo; Park, Sun-Hee; Chung, Young-Soo; Kim, Hee Sun

2013-01-01

The aim of this study is to provide seismic fragility curves of reinforced concrete columns retrofitted by shape memory alloy wire jackets and thus assess the seismic performance of the columns against earthquakes, comparing them with reinforced concrete columns with lap-spliced and continuous reinforcement. For that purpose, this study first developed analytical models of the experimental results of the three types of columns, (1) lap-spliced reinforcement, (2) continuous reinforcement and (3) lap-spliced reinforcement and retrofitted by SMA wire jackets, using the OpenSEES program, which is oriented to nonlinear dynamic analysis. Then, a suite of ten recorded ground motions was used to conduct dynamic analyses of the analytical models with scaling of the peak ground acceleration from 0.1g to 1.0g in steps of 0.1g. From the static experimental tests, the column retrofitted with SMA wire jackets had a larger displacement ductility by a factor of 2.3 times that of the lap-spliced column, which was 6% larger compared with the ductility of the continuous reinforcement column. From the fragility analyses, the SMA wire jacketed column had median values of 0.162g and 0.567g for yield and collapse, respectively. For the yield damage state, the SMA wire jacketed column had a median value similar to the continuous reinforcement column. However, for the complete damage state, the SMA wire jacketed column showed a 1.33 times larger median value than the continuously reinforcement column. (paper)

Thermally stable diamond brazing

Science.gov (United States)

Radtke, Robert P [Kingwood, TX

2009-02-10

A cutting element and a method for forming a cutting element is described and shown. The cutting element includes a substrate, a TSP diamond layer, a metal interlayer between the substrate and the diamond layer, and a braze joint securing the diamond layer to the substrate. The thickness of the metal interlayer is determined according to a formula. The formula takes into account the thickness and modulus of elasticity of the metal interlayer and the thickness of the TSP diamond. This prevents the use of a too thin or too thick metal interlayer. A metal interlayer that is too thin is not capable of absorbing enough energy to prevent the TSP diamond from fracturing. A metal interlayer that is too thick may allow the TSP diamond to fracture by reason of bending stress. A coating may be provided between the TSP diamond layer and the metal interlayer. This coating serves as a thermal barrier and to control residual thermal stress.

Ductile cutting of silicon microstructures with surface inclination measurement and compensation by using a force sensor integrated single point diamond tool

International Nuclear Information System (INIS)

Chen, Yuan-Liu; Cai, Yindi; Shimizu, Yuki; Ito, So; Gao, Wei; Ju, Bing-Feng

2016-01-01

This paper presents a measurement and compensation method of surface inclination for ductile cutting of silicon microstructures by using a diamond tool with a force sensor based on a four-axis ultra-precision lathe. The X- and Y-directional inclinations of a single crystal silicon workpiece with respect to the X- and Y-motion axes of the lathe slides were measured respectively by employing the diamond tool as a touch-trigger probe, in which the tool-workpiece contact is sensitively detected by monitoring the force sensor output. Based on the measurement results, fabrication of silicon microstructures can be thus carried out directly along the tilted silicon workpiece by compensating the cutting motion axis to be parallel to the silicon surface without time-consuming pre-adjustment of the surface inclination or turning of a flat surface. A diamond tool with a negative rake angle was used in the experiment for superior ductile cutting performance. The measurement precision by using the diamond tool as a touch-trigger probe was investigated. Experiments of surface inclination measurement and ultra-precision ductile cutting of a micro-pillar array and a micro-pyramid array with inclination compensation were carried out respectively to demonstrate the feasibility of the proposed method. (paper)

Effect of processing parameters on Cu-Co-Fe-based diamond impregnated metal matrix composite for stone cutting

International Nuclear Information System (INIS)

Mawani, K.; Shahid, M.; Arshad, S.N.; Hasaini, M.H.; Khan, B.S.

2005-01-01

Diamond Impregnated Metal Matrix Composites (DIMMC), manufactured by powder metallurgy route, playa major role in stone cutting tool industry. Unfortunately, these diamond tools are not manufactured locally. Our industry relies heavily on the import of these diamond tools to meet the local demand. This study was undertaken as a first step towards indigenous development of these diamond tools. Most of the diamond tools exist in the form of a composite structure with diamond grits embedded in a metallic matrix. This paper investigates the effect of various processing variables on the properties of DIMMC. Effect of pressure on the compaction behavior, sintering time and temperature has been investigated. Relatively better homogeneity has been observed with dry mixing of individual powders using zinc stearate as lubricant compared to wet mixing. A linear increase in green density has been found by increasing compaction pressure up to 400 MPa. (author)

Study on tribological behavior and cutting performance of CVD diamond and DLC films on Co-cemented tungsten carbide substrates

International Nuclear Information System (INIS)

Zhang Dongcan; Shen Bin; Sun Fanghong

2010-01-01

The tribological behaviors of diamond and diamond-like carbon (DLC) films play a major role on their machining and mechanical applications. In this study, diamond and diamond-like carbon (DLC) films are deposited on the cobalt cemented tungsten carbide (WC-Co) substrate respectively adopting the hot filament chemical vapor deposition (HFCVD) technique and the vacuum arc discharge with a graphite cathode, and their friction properties are evaluated on a reciprocating ball-on-plate tribometer with counterfaces of silicon nitride (Si 3 N 4 ) ceramic, cemented tungsten carbide (WC) and ball-bearing steel materials, under the ambient air without lubricating condition. Moreover, to evaluate their cutting performance, comparative turning tests are conducted using the uncoated WC-Co and as-fabricated CVD diamond and DLC coated inserts, with glass fiber reinforced plastics (GFRP) composite materials as the workpiece. The as-deposited HFCVD diamond and DLC films are characterized with energy-dispersive X-ray spectroscopy (EDX), scanning electron microscope (SEM), X-ray diffraction spectroscopy (XRD), Raman spectroscopy and 3D surface topography based on white-light interferometry. Furthermore, Rocwell C indentation tests are conducted to evaluate the adhesion of HFCVD diamond and DLC films grown onto WC-Co substrates. SEM and 3D surface topography based on white-light interferometry are also used to investigate the worn region on the surfaces of diamond and DLC films. The friction tests suggest that the obtained friction coefficient curves that of various contacts exhibit similar evolution tendency. For a given counterface, DLC films present lower stable friction coefficients than HFCVD diamond films under the same sliding conditions. The cutting tests results indicate that flank wear of the HFCVD diamond coated insert is lower than that of DLC coated insert before diamond films peeling off.

Development of connecting method for mechanically cut reinforced concrete blocks

International Nuclear Information System (INIS)

Nishiuchi, Tatsuo

2005-01-01

The purpose of the study is to develop a practical method of disposing and recycling in dismantled reinforced concrete structures. We have devised a new method in which mechanically cut reinforced concrete blocks are connected and they are reused as a structural beam. In this method, concrete blocks are connected with several steel bars and the connected surface is wrapped with a fiber sheet. We verified that the load capacity of renewal beams was considerably large as same as that of continuous structural beams on the basis of experimental as well as numerical analysis results. As far as construction cost of reinforced concrete walls are concerned, we demonstrated that the cost of this method is slightly lower than that of the plan to use new and recycle materials. (author)

Thermal and mechanical cutting of concrete and steel

International Nuclear Information System (INIS)

Kloj, G.; Tittel, G.

1984-01-01

Various thermal and mechanical processes for dismantling radioactive large components and concrete structures were investigated in order to determine the optimal handling conditions and their respective efficiency. For the thermal processes, the separation of heavy concrete and steel components by means of oxygen lances, powder cutting, ocyacetylene cutting, and plasma cutting processes were tested. In order to gain the necessary data for designing filtering equipment with regard to use in nuclear power stations, the amount of dust deposition and particle size distribution for these thermal processes were measured. The largest particle size proportion occurs for a particle size of ca. 0.3 μm. For the mechanical processes, stationary saws were used. Due to the large dimensions of the components which are to be found in a nuclear installation, it is not possible to use such saws for the initial dismantling. These saws can be used for both low-alloy and austenitic types of steel, and for separating materials not containing iron. In order to compare the efficiency of the saws with that of the thermal processes, to some extent the same test pieces were used that were used for the thermal tests. The advantage of the saw technique in comparison to the thermal separation processes lies in that next to no gas or dust contamination can become released. Also, the amount of shavings produced (secondary waste) is low. Furthermore, some of the saws can be used under remote control

Diamond and cBN hybrid and nanomodified cutting tools with enhanced performance: Development, testing and modelling

DEFF Research Database (Denmark)

Loginov, Pavel; Mishnaevsky, Leon; Levashov, Evgeny

2015-01-01

with 25% of diamond replaced by cBN grains demonstrate 20% increased performance as compared with pure diamond machining tools, and more than two times higher performance as compared with pure cBN tools. Further, cast iron machining efficiency of the wheels modified by hBN particles was 80% more efficient......The potential of enhancement of superhard steel and cast iron cutting tool performance on the basis of microstuctural modifications of the tool materials is studied. Hybrid machining tools with mixed diamond and cBN grains, as well as machining tool with composite nanomodified metallic binder...... are developed, and tested experimentally and numerically. It is demonstrated that both combination of diamond and cBN (hybrid structure) and nanomodification of metallic binder (with hexagonal boron nitride/hBN platelets) lead to sufficient improvement of the cast iron machining performance. The superhard tools...

Mechanical behaviour of copper 15% volume niobium microcomposite wires

Directory of Open Access Journals (Sweden)

Marcello Filgueira

2001-01-01

Full Text Available Cu-Nb microcomposites are attractive in magnet pulsed field technology applications due to their anomalous mechanism of mechanical strength and high electrical conductivity. In this sense, recently it was conceived the use of Cu 15% vol. Nb wires to operate as a high tensile strength cable for a diamond cutting tool (diamond wires for marble and granite slabbing. The multifilamentary Cu 15% vol. Nb composite was obtained using a new processing route, starting with niobium bars bundled into copper tubes, without arc melting. Cold working techniques, such as swaging and wire drawing, combined with heat treatments such as sintering and annealing, and tube restacking were employed. The tensile property of the composite was measured as a function of the niobium filaments dimensions and morphology into the copper matrix, in the several processing steps. An ultimate tensile strength (UTS of 960 MPa was obtained for an areal reduction (R = Ao/A, with Ao-initial cross section area, and A-final cross section area of 4x10(8 X, in which the niobium filaments reached thickness less than 20 nm. The anomalous mechanical strength increase is attributed to the fact that the niobium filaments acts as a barrier to copper dislocations.

Mechanical pretreatment for improved adhesion of diamond coatings

International Nuclear Information System (INIS)

Toenshoff, H.K.; Mohlfeld, A.; Gey, C.; Winkler, J.

1999-01-01

Diamond coatings are mainly used in cutting processes due to their tribological characteristics. They show a high hardness, low friction coefficient, high wear resistance and good chemical inertness. In relation to polycrystalline diamond (PCD)-tipped cutting inserts, especially the advantageous chemical stability of diamond coatings is superior as no binder phases between diamond grains are used. However, the deposition of adherent high-quality diamond coatings has been found difficult. Thus, substrate pretreatment is utilised to improve film adhesion. This investigation is based on water peening of the substrate material before coating. The investigation revealed best results for diamond film adhesion on pretreated substrates compared to conventional diamond coatings on cemented carbide tools applied with the CVD hot-filament process. In final cutting tests with increased film adhesion trough water peened cutting tools an improved wear behavior was detected. (orig.)

Cutting method for structural component into block like shape, and device used for cutting

International Nuclear Information System (INIS)

Nakazawa, Koichi; Ito, Akira; Tateiwa, Masaaki.

1995-01-01

Two grooves each of a predetermined depth are formed along a surface of a structural component, and a portion between the two grooves is cut in the direction of the depth from the surface of the structural component by using a cutting wire of a wire saw device. Then, the cutting wire is moved in the extending direction of the grooves while optionally changing the position in the direction of the depth to conduct cutting for the back face. Further, the cutting wire is moved in the direction of the depth of the groove toward the surface, to cut a portion between the two grooves. The wire saw device comprises a wire saw main body movable along the surface of the structural component, a pair of wire guide portions extending in the direction of the depth, guide pooleys capable of guiding the cutting wire guides revolvably and rotatably disposed at the top end, and an endless annular cutting wire extending between the wire guide portions. Thus, it is possible to continuously cut out blocks set to optional size and thickness. In addition, remote cutting is possible with no requirement for an operator to access to the vicinity of radioactivated portions. (N.H.)

Performance improvement studies for cutting tools with perforated surface in turning of titanium alloy

Directory of Open Access Journals (Sweden)

Charitha Rao

2018-01-01

Full Text Available In turning process, the cutting tool is essential for shaping materials. The cutting tools with various perforated surfaces help to increase the cutting tool life. Also, advances in CNC machining technologies have enhanced the productivity of machining process. One of the best or futuristic approaches in modern manufacturing engineering is the use of FEM Simulation for the metal cutting process. FEM simulation helps in understanding the metal deformation process and also helps in the reduction of experiments. The simulation helps the researchers to predict the major influencing cutting variable values without carrying out any experiment which is time-consuming and expensive. This research presents the simulation study of the performance of micro-hole patterned Polycrystalline Diamond cutting insert in machining Titanium alloy (Ti-6Al-4V. Micro-holes are drilled using Electrical Discharge Wire Drilling machine on the rake face of Polycrystalline Diamond (PCD cutting inserts. FEM analysis is carried out to evaluate the effect of perforations on the mechanical integrity of insert. The micro-hole patterned insert is modeled in PRO-E modeler and simulated using DEFORM-3D software. The effective stress, strain, and temperature distribution are analyzed and the results are compared with the normal insert.

Vertically aligned nanowires from boron-doped diamond.

Science.gov (United States)

Yang, Nianjun; Uetsuka, Hiroshi; Osawa, Eiji; Nebel, Christoph E

2008-11-01

Vertically aligned diamond nanowires with controlled geometrical properties like length and distance between wires were fabricated by use of nanodiamond particles as a hard mask and by use of reactive ion etching. The surface structure, electronic properties, and electrochemical functionalization of diamond nanowires were characterized by atomic force microscopy (AFM) and scanning tunneling microscopy (STM) as well as electrochemical techniques. AFM and STM experiments show that diamond nanowire etched for 10 s have wire-typed structures with 3-10 nm in length and with typically 11 nm spacing in between. The electrode active area of diamond nanowires is enhanced by a factor of 2. The functionalization of nanowire tips with nitrophenyl molecules is characterized by STM on clean and on nitrophenyl molecule-modified diamond nanowires. Tip-modified diamond nanowires are promising with respect to biosensor applications where controlled biomolecule bonding is required to improve chemical stability and sensing significantly.

Prediction of Performance of Diamond Wire Saw with Respect to Texture Characteristics of Rock / Prognozowanie Wydajności Pracy Strunowej Piły Diamentowej W Odniesieniu Do Charakterystyki Tekstury Skał

Science.gov (United States)

Ghaysari, N.; Ataei, M.; Sereshki, F.; Mikaiel, R.

2012-12-01

In this study, prediction of production rate in diamond wire saw has been investigated. Performance measurements of diamond wire saw carried out in 7 different quarries of carbonate rocks in Iran. For determination textural properties, rock samples were collected from these quarries. At first, a thin section was prepared for each rock and then 5 digital photographs were taken from each section. After this, all images were digitized using AutoCAD software. Then, area, perimeter, longest diameter and shortest diameter were assigned. According to these parameters, all of the other textural characteristics and texture coefficient were determined too. The correlation between sawing rate and textural characteristics were evaluated using multiple and simple regression analyses. Then developed model was validated by P-value test. It was concluded that area, perimeter, diameter equivalent and index of grain size homogeneity are very effective on production rate. Production rate using diamond wire saw can reliably be predicted using developed model.

Performance comparison of CO2 and diode lasers for deep-section concrete cutting

International Nuclear Information System (INIS)

Crouse, Philip L.; Li, Lin; Spencer, Julian T.

2004-01-01

Layer-by-layer laser machining with mechanical removal of vitrified dross between passes is a new technique with a demonstrated capability for deep-section cutting, not only of concrete, but of ceramic and refractory materials in general. For this application fairly low power densities are required. A comparison of experimental results using high-power CO 2 and diode lasers under roughly equivalent experimental conditions, cutting to depths of >100 mm, is presented. A marked improvement in cutting depth per pass is observed for the case of the diode laser. The increased cutting rate is rationalized in terms of the combined effects of coupling efficiency and beam shape

75 FR 1755 - Prestressed Concrete Steel Wire Strand From the People's Republic of China: Postponement of Final...

Science.gov (United States)

2010-01-13

... DEPARTMENT OF COMMERCE International Trade Administration [A-570-945] Prestressed Concrete Steel Wire Strand From the People's Republic of China: Postponement of Final Determination AGENCY: Import Administration, International Trade Administration, Department of Commerce. DATES: Effective Date: January 13...

Fabrication and characterization of an all-diamond tubular flow microelectrode for electroanalysis.

Science.gov (United States)

Hutton, Laura A; Vidotti, Marcio; Iacobini, James G; Kelly, Chris; Newton, Mark E; Unwin, Patrick R; Macpherson, Julie V

2011-07-15

The development of the first all-diamond hydrodynamic flow device for electroanalytical applications is described. Here alternate layers of intrinsic (insulating), conducting (heavily boron doped), and intrinsic polycrystalline diamond are grown to create a sandwich structure. By laser cutting a hole through the material, it is possible to produce a tubular flow ring electrode of a characteristic length defined by the thickness of the conducting layer (for these studies ∼90 μm). The inside of the tube can be polished to 17 ± 10 nm surface roughness using a diamond impregnanted wire resulting in a coplanar, smooth, all-diamond surface. The steady-state limiting current versus volume flow rate characteristics for the one electron oxidation of FcTMA(+) are in agreement with those expected for laminar flow in a tubular electrode geometry. For dopamine detection, it is shown that the combination of the reduced fouling properties of boron doped diamond, coupled with the flow geometry design where the products of electrolysis are washed away downstream of the electrode, completely eradicates fouling during electrolysis. This paves the way for incorporation of this flow design into online electroanalytical detection systems. Finally, the all diamond tubular flow electrode system described here provides a platform for future developments including the development of ultrathin ring electrodes, multiple apertures for increased current response, and multiple, individually addressable ring electrodes incorporated into the same flow tube.

Experimental study on manufacturing of grits-spiral- distribution electroplated wire saw

Directory of Open Access Journals (Sweden)

Yufei GAO

2016-12-01

Full Text Available In order to obtain high performance electroplating diamond wire saw, experimental studies are conducted for development of grits-spiral-distribution electroplated diamond wire saw using sand-suspend electroplating method. The influences of pre-plating cathode current density, grits electro-embedding cathode current density and time on composite deposite coating appearance and grits distribution of wire saw are analyzed, and the sawing experiment is carried out by using the trial wire saw. The results show that good bonding strength between the coating and the steel wire can be obtained when the adopted cathode current density is 5.0 A/dm2 at pre-plating stage; good coating and girts distribution can be obtained when the adopted cathode current density is 5.0 A/dm2 and the electroplating time is 7~8 min at grits electro-embedding stage. By winding insulation wire on the surface of steel wire and reasonably selecting technological parameters before pre-plating can make the diamond wire saw with grits-spiral-distribution on surface, and the new type of wire saw has a better crumbs-clearing effect in wire sawing process.

The use of the Deep Kerfer for thick, steel-reinforced concrete cutting

International Nuclear Information System (INIS)

Pezzimenti, D.M.; Vlad, P.M.; Landau, B.

1989-08-01

This paper describes the project during which cutting operations were performed on thick, steel-reinforced concrete structures using the Deep Carfare System. The project involved making modifications to the Equipment Decontamination Room, a cell in the former nuclear fuel reprocessing plant, as one phase of the Vitrification Facility Construction. 23 figs., 2 tabs

Nanocrystalline diamond coatings for machining

Energy Technology Data Exchange (ETDEWEB)

Frank, M.; Breidt, D.; Cremer, R. [CemeCon AG, Wuerselen (Germany)

2007-07-01

This history of CVD diamond synthesis goes back to the fifties of the last century. However, the scientific and economical potential was only gradually recognized. In the eighties, intensive worldwide research on CVD diamond synthesis and applications was launched. Industrial products, especially diamond-coated cutting tools, were introduced to the market in the middle of the nineties. This article shows the latest developments in this area, which comprises nanocrystalline diamond coating structures. (orig.)

A micro-scale hot wire anemometer based on low stress (Ni/W) multi-layers deposited on nano-crystalline diamond for air flow sensing

Czech Academy of Sciences Publication Activity Database

Talbi, A.; Gimeno, L.; Gerbedoen, J.-C.; Viard, R.; Soltani, A.; Mortet, Vincent; Preobrazhensky, V.; Merlen, A.; Pernod, P.

2015-01-01

Roč. 25, č. 2 (2015), s. 1-8, č. článku 125029. ISSN 0960-1317 Institutional support: RVO:68378271 Keywords : hot wire * nano-crystalline diamond * active flow control * anemometry Subject RIV: BM - Solid Matter Physics ; Magnetism OBOR OECD: Condensed matter physics (including formerly solid state physics, supercond.) Impact factor: 1.768, year: 2015

Health physics challenges involved with opening a "seventeen-inch" concrete waste vault.

Science.gov (United States)

Sullivan, Patrick T; Pizzulli, Michelle

2005-05-01

This paper describes the various activities involved with opening a sealed legacy "Seventeen-inch" concrete vault and the health physics challenges and solutions employed. As part of a legacy waste stream that was removed from the former Hazardous Waste Management Facility at Brookhaven National Laboratory, the "Seventeen-inch" concrete vault labeled 1-95 was moved to the new Waste Management Facility for ultimate disposal. Because the vault contained 239Pu foils with a total activity in excess of the transuranic waste limits, the foils needed to be removed and repackaged for disposal. Conventional diamond wire saws could not be used because of facility constraints, so this project relied mainly on manual techniques. The planning and engineering controls put in place enabled personnel to open the vault and remove the waste while keeping dose as low as reasonably achievable.

Pretinning Nickel-Plated Wire Shields

Science.gov (United States)

Igawa, J. A.

1985-01-01

Nickel-plated copper shielding for wires pretinned for subsequent soldering with help of activated rosin flux. Shield cut at point 0.25 to 0.375 in. (6 to 10 mm) from cut end of outer jacket. Loosened end of shield straightened and pulled toward cut end. Insulation of inner wires kept intact during pretinning.

An Experimental Study on Strengthening of Reinforced Concrete Flexural Members using Steel Wire Mesh

Directory of Open Access Journals (Sweden)

Al Saadi Hamza Salim Mohammed

2017-01-01

Full Text Available One of the major challenges and contemporary research in the field of structural engineering is strengthening of existing structural elements using readily available materials in the market. Several investigations were conducted on strengthening of various structural components using traditional and advanced materials. Many researchers tried to enhance the reinforced concrete (RC beams strength using steel plate, Glass and Carbon Fibre Reinforced Polymers (GFRP & CFRP. For the reason that high weight to the strength ratio and compatibility in strength between FRP composites and steel bars, steel plates and GFRP and CFRP composites are not used for strengthening works practically. Hence, in this present work the suitability of using wire mesh for the purpose of strengthening the RC flexural members is studied by conducting experimental works. New technique of strengthening system using wire mesh with a view to improve sectional properties and subsequently flexural strength of RC beams is adopted in this work. The results for experimental and theoretical analysis were compared and found that good correlation exists between them. The experimental results indicate that RC beams strengthened with steel wire mesh are easy technique for strengthening of existing flexural members.

Determination of high-strength materials diamond grinding rational modes

Science.gov (United States)

Arkhipov, P. V.; Lobanov, D. V.; Rychkov, D. A.; Yanyushkin, A. S.

2018-03-01

The analysis of methods of high-strength materials abrasive processing is carried out. This method made it possible to determine the necessary directions and prospects for the development of shaping combined methods. The need to use metal bonded diamond abrasive tools in combination with a different kind of energy is noted to improve the processing efficiency and reduce the complexity of operations. The complex of experimental research on revealing the importance of mechanical and electrical components of cutting regimes, on the cutting ability of diamond tools, as well as the need to reduce the specific consumption of an abrasive wheel as one of the important economic indicators of the processing process is performed. It is established that combined diamond grinding with simultaneous continuous correction of the abrasive wheel contributes to an increase in the cutting ability of metal bonded diamond abrasive tools when processing high-strength materials by an average of 30% compared to diamond grinding. Particular recommendations on the designation of technological factors are developed depending on specific production problems.

Cutting a drop of water pinned by wire loops using a superhydrophobic surface and knife.

Directory of Open Access Journals (Sweden)

Ryan Yanashima

Full Text Available A water drop on a superhydrophobic surface that is pinned by wire loops can be reproducibly cut without formation of satellite droplets. Drops placed on low-density polyethylene surfaces and Teflon-coated glass slides were cut with superhydrophobic knives of low-density polyethylene and treated copper or zinc sheets, respectively. Distortion of drop shape by the superhydrophobic knife enables a clean break. The driving force for droplet formation arises from the lower surface free energy for two separate drops, and it is modeled as a 2-D system. An estimate of the free energy change serves to guide when droplets will form based on the variation of drop volume, loop spacing and knife depth. Combining the cutting process with an electrofocusing driving force could enable a reproducible biomolecular separation without troubling satellite drop formation.

Modified diamond dies for laser applications

Energy Technology Data Exchange (ETDEWEB)

McWilliams, R.A.

1978-06-21

A modified wire drawing die for spatial filtering techniques is described. It was designed for use in high power laser systems. The diamond aperture is capable of enduring high intensity laser frequency without damaging the laser beam profile. The diamond is mounted at the beam focus in a vacuum of 1 x 10/sup -5/ Torr. The vacuum prevents plasma forming at the diamond aperture, thus enabling the beam to pass through without damaging the holder or aperture. The spatial filters are fitted with a manipulator that has three electronic stepping motors, can position the aperture in three orthogonal directions, and is capable of 3.2 ..mu..m resolution. Shiva laser system is using 105 diamond apertures for shaping the High Energy Laser Beam.

Machining of Some Difficult-to-Cut Materials with Rotary Cutting Tools

OpenAIRE

Stjernstoft, Tero

2004-01-01

Automobile and aero industries have an increasing interestin materials with improved mechanical properties. However, manyof these new materials are classified as difficult-to-cut withconventional tools. It is obvious that tools, cutting processesand cutting models has to be devel-oped parallel to materialsscience. In this thesis rotary cutting tools are tested as analternative toexpensive diamond or cubic bore nitridetools. Metal matrix composites mostly consist of a light metalalloy (such as...

An evaluation of alternative reactor vessel cutting technologies for the decommissioning of the experimental boiling water reactor at Argonne National Laboratory

International Nuclear Information System (INIS)

Boing, L.E.; Henley, D.R.; Manion, W.J.; Gordon, J.W.

1991-01-01

This paper will detail (1) a brief overview of the current status of the EBWR D ampersand D Project, and (2) the results of a study performed to evaluate the metal cutting technologies available to size reduce the EBWR reactor vessel. The techniques evaluated were: Plasma arc, Arc saw, Oxyacetylene, Electric arc gouging, Mechanical cladding removal/flame cutting, Exothermic reaction, Diamond wire, Water jet, Laser, Mechanical milling, Controlled explosives, and Electrical discharge. After a detailed review of these 12 techniques, the decision was made by ANL that the most appropriate method for segmenting the EBWR reactor vessel would be to rift the vessel from the vessel cavity and use an abrasive water jet positioned on the main floor to perform the cutting of the reactor vessel

Silicon Ingot Casting - Heat Exchanger Method Multi-wire Slicing - Fixed Abrasive Slicing Technique. Phase 3 Silicon Sheet Growth Development for the Large Area Sheet Task of the Low-cost Solar Array Project

Science.gov (United States)

Schmid, F.; Khattak, C. P.

1979-01-01

Several 20 cm diameter silicon ingots, up to 6.3 kg. were cast with good crystallinity. The graphite heat zone can be purified by heating it to high temperatures in vacuum. This is important in reducing costs and purification of large parts. Electroplated wires with 45 um synthetic diamonds and 30 um natural diamonds showed good cutting efficiency and lifetime. During slicing of a 10 cm x 10 cm workpiece, jerky motion occurred in the feed and rocking mechanisms. This problem is corrected and modifications were made to reduce the weight of the bladeheat by 50%.

LOW-TEMPERATURE SURFACE HARDENING FOR DIAMOND TOOLS

Directory of Open Access Journals (Sweden)

A. A. Shmatov

2009-01-01

Full Text Available The structure and properties of cutting diamond tools subjected to thermo-hydro-chemical treatment are examined in the paper. The process involves a chemical treatment of tools in a specially prepared aqueous suspension of oxides Ti, Mo and other ingredients and subsequent heat treatment (minimal process temperature 130 °C. Thermo-hydro-chemical method permits to increase a wear resistance of cutting diamond tools by the factor of 1.3–4.0 in comparison with traditional one.

High speed dry machining of MMCs with diamond tools

International Nuclear Information System (INIS)

Collins, J.L.

2001-01-01

The increasing use of metal matrix composites (MMCs) has raised new issues in their machining. Industrial demands for higher speed and dry machining of MMCs with improved component production to closer tolerances have driven the development of new tool materials. In particular, the wear characteristics of synthetic diamond tooling satisfy many of the requirements imposed in cutting these highly abrasive workpieces. The use of diamond tool materials, such as polycrystalline diamond (PCD), has resulted in tool life improvements which, allied with environmental considerations, show great potential for the development of dry cutting. This paper explores the wear characteristics of PCD, which is highly suited to the dry machining of particulate silicon carbide MMCs. Also, two further diamond tool materials are evaluated - chemical vapor deposition (CVD) thick layer diamond and synthetic single crystal diamond. Their suitability for the efficient machining of high volume fraction MMC materials is shown and their potential impact an the subsequent acceptance and integration of MMCs into engineering components is discussed. (author)

The study on diamond-coated insert by DC plasma jet CVD

International Nuclear Information System (INIS)

Zhou Kesong; Dai Mingjiang; Song Jinbing; Kuang Tongchun; Liu Zhengyi

2001-01-01

Diamond coating were deposited on cemented carbide inserts by DC plasma jet CVD. The cemented carbide inserts were pretreated by methods including chemical etching of Co, Ar/H 2 plasma etching. The characteristics of diamond film, interface structure, adhesion strength and film stress were analysized by different methods such as SEM, XRD, Raman spectrum etc. A comparing experiment of cutting Al - 22 % Si alloy was carried out with diamond-coated cemented carbide inserts and uncoated cemented carbide inserts. The results show that the diamond-coated cemented carbide insert has a great advantage for cutting abrasive high content Al - Si alloy. (author)

Large-acceptance diamond planar refractive lenses manufactured by laser cutting.

Science.gov (United States)

Polikarpov, Maxim; Snigireva, Irina; Morse, John; Yunkin, Vyacheslav; Kuznetsov, Sergey; Snigirev, Anatoly

2015-01-01

For the first time, single-crystal diamond planar refractive lenses have been fabricated by laser micromachining in 300 µm-thick diamond plates which were grown by chemical vapour deposition. Linear lenses with apertures up to 1 mm and parabola apex radii up to 500 µm were manufactured and tested at the ESRF ID06 beamline. The large acceptance of these lenses allows them to be used as beam-conditioning elements. Owing to the unsurpassed thermal properties of single-crystal diamond, these lenses should be suitable to withstand the extreme flux densities expected at the planned fourth-generation X-ray sources.

CVD diamond detectors and dosimeters

International Nuclear Information System (INIS)

Manfredotti, C.; Fizzotti, F.; LoGiudice, A.; Paolini, C.; Oliviero, P.; Vittone, E.; Torino Univ., Torino

2002-01-01

Natural diamond, because of its well-known properties of tissue-equivalence, has recorded a wide spreading use in radiotherapy planning with electron linear accelerators. Artificial diamond dosimeters, as obtained by Chemical Vapour Deposition (CVD) could be capable to offer the same performances and they can be prepared in different volumes and shapes. The dosimeter sensitivity per unit volume may be easily proved to be better than standard ionization microchamber. We have prepared in our laboratory CVD diamond microchamber (diamond tips) in emispherical shape with an external diameter of 200 μm, which can be used both as X-ray beam profilometers and as microdosimeters for small field applications like stereotaxy and also for in vivo applications. These dosimeters, which are obtained on a wire substrate that could be either metallic or SiC or even graphite, display good performances also as ion or synchrotron X-rays detectors

Silicon Sheet Growth Development for the Large Area Sheet Task of the Low Cost Solar Array Project. Heat Exchanger Method - Ingot Casting Fixed Abrasive Method - Multi-Wire Slicing

Science.gov (United States)

Schmid, F.; Khattak, C. P.

1978-01-01

Solar cells fabricated from HEM cast silicon yielded up to 15% conversion efficiencies. This was achieved in spite of using unpurified graphite parts in the HEM furnace and without optimization of material or cell processing parameters. Molybdenum retainers prevented SiC formation and reduced carbon content by 50%. The oxygen content of vacuum cast HEM silicon is lower than typical Czochralski grown silicon. Impregnation of 45 micrometers diamonds into 7.5 micrometers copper sheath showed distortion of the copper layer. However, 12.5 micrometers and 15 micrometers copper sheath can be impregnated with 45 micrometers diamonds to a high concentration. Electroless nickel plating of wires impregnated only in the cutting edge showed nickel concentration around the diamonds. This has the possibility of reducing kerf. The high speed slicer fabricated can achieve higher speed and longer stroke with vibration isolation.

Polarization dependence of the metamagnetic resonance of cut-wire-pair structure by using plasmon hybridization

International Nuclear Information System (INIS)

Dung, Nguyen Van; Yoo, Young Joon; Lee, Young Pak; Tung, Nguyen Thanh; Tung, Bui Son; Lam, Vu Dinh

2014-01-01

The influence of lattice constants on the electromagnetic behavior of a cut-wire-pair (CWP) structure has been elucidated. In this report, we performed both simulations and experiments to determine the influence of polarization on the metamagnetic resonance of the CWP structure. The key finding is the result of an investigation on the plasmon hybridization between the two CWs, which showed that the polarization of the incident wave was affected. Good agreement between numerical simulation and measurement is achieved.

Present state and subjects for hereafter of technical development for decommissioning

International Nuclear Information System (INIS)

Ishikura, Takeshi; Onozawa, Teruo; Saishu, Sadanori

1997-01-01

As to the decommissioning of nuclear power facilities, it was confirmed that there is no technical problem which makes decommissioning impossible in the report of the nuclear power subcommittee of Advisory Committee for Energy. In OECD/NEA, the international joint research for exchanging the information and experience of the decommissioning projects has been carried out. In foreign countries, the decommissioning has been executed practically. As the disassembling techniques for structures, laser cutting, plasma are cutting, arc gouging and gas cutting, arc saw cutting, gas cutting and powder gas cutting, mechanical cutting and molded explosive cutting are described. As the disassembling techniques for concrete structures, diamond wire saw method, mechanical cutting, water jet cutting and the method of using disk cutter and mechanical wedge are described. As to decontamination techniques, decontamination before disassembling, decontamination of large equipment, and decontamination after disassembling by blast, electrolysis and chemical immersion are described. The technology for measuring the radiation before disassembling and the radiation of buildings and disassembled waste is reported. (K.I.)

Pulsed laser deposition of metallic films on the surface of diamond particles for diamond saw blades

International Nuclear Information System (INIS)

Jiang Chao; Luo Fei; Long Hua; Hu Shaoliu; Li Bo; Wang Youqing

2005-01-01

Ti or Ni films have been deposited on the diamond particle surfaces by pulsed laser deposition. Compressive resistance of the uncoated and coated diamond particles was measured, respectively, in the experiments. The compressive resistance of the Ti-coated diamonds particles was found much higher than that of the uncoated ones. It increased by 39%. The surface morphology is observed by the metallography microscope. The surface of the uncoated diamonds particles had many hollows and flaws, while the surface of Ni-coated diamond particles was flat and smooth, and the surface of Ti-coated diamond particles had some metal masses that stood out of the surface of the Ti-coated film. The components of the metallic films of diamond particles were examined by X-ray diffractometry (XRD). TiC was found formed on the Ti-coated diamond surface, which resulted in increased surface bonding strength between the diamond particles and the Ti films. Meanwhile, TiC also favored improving the bonding strength between the coated diamond particles and the binding materials. Moreover, the bending resistance of the diamond saw blade made of Ti-coated diamond was drastically higher than that of other diamond saw blades, which also played an important role in improving the blade's cutting ability and lifetime. Therefore, it was most appropriate that the diamond saw blade was made of Ti-coated diamond particles rather than other materials

Measurement of tool forces in diamond turning

Energy Technology Data Exchange (ETDEWEB)

Drescher, J.; Dow, T.A.

1988-12-01

A dynamometer has been designed and built to measure forces in diamond turning. The design includes a 3-component, piezoelectric transducer. Initial experiments with this dynamometer system included verification of its predicted dynamic characteristics as well as a detailed study of cutting parameters. Many cutting experiments have been conducted on OFHC Copper and 6061-T6 Aluminum. Tests have involved investigation of velocity effects, and the effects of depth and feedrate on tool forces. Velocity has been determined to have negligible effects between 4 and 21 m/s. Forces generally increase with increasing depth of cut. Increasing feedrate does not necessarily lead to higher forces. Results suggest that a simple model may not be sufficient to describe the forces produced in the diamond turning process.

Diamond turning of Si and Ge single crystals

Energy Technology Data Exchange (ETDEWEB)

Blake, P.; Scattergood, R.O.

1988-12-01

Single-point diamond turning studies have been completed on Si and Ge crystals. A new process model was developed for diamond turning which is based on a critical depth of cut for plastic flow-to-brittle fracture transitions. This concept, when combined with the actual machining geometry for single-point turning, predicts that {open_quotes}ductile{close_quotes} machining is a combined action of plasticity and fracture. Interrupted cutting experiments also provide a meant to directly measure the critical depth parameter for given machining conditions.

Adjustable wideband reflective converter based on cut-wire metasurface

International Nuclear Information System (INIS)

Zhang, Linbo; Zhou, Peiheng; Chen, Haiyan; Lu, Haipeng; Xie, Jianliang; Deng, Longjiang

2015-01-01

We present the design, analysis, and measurement of a broadband reflective converter using a cut-wire (CW) metasurface. Based on the characteristics of LC resonances, the proposed reflective converter can rotate a linearly polarized (LP) wave into its cross-polarized wave at three resonance frequencies, or convert the LP wave to a circularly polarized (CP) wave at two other resonance frequencies. Furthermore, the broad-band properties of the polarization conversion can be sustained when the incident wave is a CP wave. The polarization states can be adjusted easily by changing the length and width of the CW. The measured results show that a polarization conversion ratio (PCR) over 85% can be achieved from 6.16 GHz to 16.56 GHz for both LP and CP incident waves. The origin of the polarization conversion is interpreted by the theory of microwave antennas, with equivalent impedance and electromagnetic (EM) field distributions. With its simple geometry and multiple broad frequency bands, the proposed converter has potential applications in the area of selective polarization control. (paper)

Plasma arc and thermal lance techniques for cutting concrete and steel

International Nuclear Information System (INIS)

Bargagliotti, A.; Caprile, L.; Piana, F.; Tolle, E.

1986-01-01

The plasma arc technique is used today in industrial practice for any metal, but mainly for cutting stainless steel, carbon steel and aluminium. In air the maximum thickness that was cut in the performed tests was 150 mm, both with ferritic and austenitic steel. Underwater the maximum thickness cut was 103 mm. The two types of torch used in the tests are those used today: the plasma-shaped electrode torch (WIPC) and the pointed electrode torch (DMC-GRUEN). Two different types of gas were compared: an argon-nitrogen mixture and an argon-hydrogen mixture. The second mixture adopted results in less dust emission. The production of dust and aerosols also depends on the cutting speed, on the kind of steel, but mainly on the environmental conditions; it is reduced up to 500 times under water. Dust and aerosols can, jeopardize the efficiency of the system; moreover, the ambient air can have high-level radiation fields. Indirect and direct protections are needed (shields, remote control, robots, etc.). Tentative procedures for dismantling two types of BWR reactor are examined. Two series of tests demonstrated the feasibility of cutting the most geometrically difficult parts of the reactor internals. The thermal lance technique is used in industrial practice mainly for dismantling large reinforced concrete structures. This technique can be applied to dismantle nuclear facilities, even though it can cause some problems due to the gases, fumes and lapilli produced. In addition, the cost of this technique seems to be generally higher than the cost of other techniques. From the analyses done, the conclusion seems that both the above techniques are feasible for dismantling a nuclear power plant (NPP). The best solution is probably to analyse the different dismantling possibilities and problems and problems of each case

Characterization of aerosols produced in cutting steel components and concrete structures by means of a laser beam

International Nuclear Information System (INIS)

Tarroni, G.; Melandri, C.; Zaiacomo, T. de; Lombard, C.C.; Formignani, M.

1986-01-01

The technique of cutting based on the use of a laser beam is studied as a possible method in nuclear plant dismantling (OECD, 1982). The technique implies a relevant problem of contamination due to high aerosol production. Tests have been carried out to characterize the aerosol produced in cutting steel and concrete in terms of size spectrum, electric charge and chemical composition in comparison with bulk material composition. The high temperature value locally reached in the cutting zone causes material vaporization with emission of very fine primary particles. In such conditions aerosol coagulation is very fast (it occurs in less than 1s) and leads to aggregates. Research has been aimed at finding the characteristics of the aerosol removable from the cutting zone by ventilation and evaluating the morphology of the particles that diffuse at approximately 50 cm from the generation point, or settle on the cutting-box base. (author)

Comparative investigation of smooth polycrystalline diamond films on dental burs by chemical vapor deposition

Science.gov (United States)

Sein, Htet; Ahmed, Waqar; Rego, Christopher; Jackson, Mark; Polini, Riccardo

2006-04-01

Depositions of hot filament chemical vapor-deposited diamond on cobalt-cemented tungsten carbide (WC-Co) rotary cutting dental burs are presented. Conventional dental tools made of sintered polycrystalline diamond have a number of problems associated with the heterogeneity of the crystallite, decreased cutting efficiency, and short life. A preferential (111) faceted diamond was obtained after 15 h of deposition at a growth rate of 1.1 µm/h. Diamond-coated WC-Co dental burs and conventional sintered burs are mainly used in turning, milling, and drilling operations for machining metal ceramic hard alloys such as CoCr, composite teeth, and aluminum alloy in the dental laboratory. The influence of structure, the mechanical characteristics of both diamond grains and hard alloys on the wear behavior, as well as the regimen of grinding on diamond wear are considered. Erosion wear properties are also investigated under air-sand erosion testing. After machining with excessive cutting performance, calculations can be made on flank and crater wear areas. Diamond-coated WC-Co dental burs offered significantly better erosion and wear resistance compared with uncoated WC-Co tools and sintered burs.

High pressure sintering (HP-HT) of diamond powders with titanium and titanium carbide

International Nuclear Information System (INIS)

Jaworska, L.

1999-01-01

Polycrystalline diamond compacts for cutting tools are mostly manufactured using high pressure sintering (HP-HT). The standard diamond compacts are prepared by diamond powders sintering with metallic binding phase. The first group of metallic binder are metals able to solve carbon - Co, Ni. The second group of metal binders are carbide forming elements - Ti, Cr, W and others. The paper describes high pressure sintering of diamond powder with titanium and nonstoichiometry titanium carbide for cutting tool application. A type of binding phase has the significant influence on microstructure and mechanical properties of diamond compacts. Very homogeneous structure was achieved in case of compacts obtained from metalized diamond where diamond-TiC-diamond connection were predominant. In the case of compacts prepared by mechanical mixing of diamond with titanium powders the obtained structure was nonhomogeneous with titanium carbide clusters. They had more diamond to diamond connections. These compacts compared to the compact made of metallized diamond have greater wear resistance. In the case of the diamond and TiC 0.92 sintering the strong bonding of TiC diamond grains was obtained. The microstructure observations for diamond with 5% wt. Ti and diamond with 5% wt. TiC 0.92 (the initial composition) compacts were performed in transmission microscope. For two type of compacts the strong bonding phase TiC without defects is creating. (author)

Study on the Effect of Diamond Grain Size on Wear of Polycrystalline Diamond Compact Cutter

Science.gov (United States)

Abdul-Rani, A. M.; Che Sidid, Adib Akmal Bin; Adzis, Azri Hamim Ab

2018-03-01

Drilling operation is one of the most crucial step in oil and gas industry as it proves the availability of oil and gas under the ground. Polycrystalline Diamond Compact (PDC) bit is a type of bit which is gaining popularity due to its high Rate of Penetration (ROP). However, PDC bit can easily wear off especially when drilling hard rock. The purpose of this study is to identify the relationship between the grain sizes of the diamond and wear rate of the PDC cutter using simulation-based study with FEA software (ABAQUS). The wear rates of a PDC cutter with a different diamond grain sizes were calculated from simulated cuttings of cutters against granite. The result of this study shows that the smaller the diamond grain size, the higher the wear resistivity of PDC cutter.

Analysis of the application of poly-nanocrystalline diamond tools for ultra precision machining of steel with ultrasonic assistance

Science.gov (United States)

Doetz, M.; Dambon, O.; Klocke, F.; Bulla, B.; Schottka, K.; Robertson, D. J.

2017-10-01

Ultra-precision diamond turning enables the manufacturing of parts with mirror-like surfaces and highest form accuracies out of non-ferrous, a few crystalline and plastic materials. Furthermore, an ultrasonic assistance has the ability to push these boundaries and enables the machining of materials like steel, which is not possible in a conventional way due to the excessive tool wear caused by the affinity of carbon to iron. Usually monocrystalline diamonds tools are applied due to their unsurpassed cutting edge properties. New cutting tool material developments have shown that it is possible to produce tools made of nano-polycrystalline diamonds with cutting edges equivalent to monocrystalline diamonds. In nano-polycrystalline diamonds ultra-fine grains of a few tens of nanometers are firmly and directly bonded together creating an unisotropic structure. The properties of this material are described to be isotropic, harder and tougher than those of the monocrystalline diamonds, which are unisotropic. This publication will present machining results from the newest investigations of the process potential of this new polycrystalline cutting material. In order to provide a baseline with which to characterize the cutting material cutting experiments on different conventional machinable materials like Cooper or Aluminum are performed. The results provide information on the roughness and the topography of the surface focusing on the comparison to the results while machining with monocrystalline diamond. Furthermore, the cutting material is tested in machining steel with ultrasonic assistance with a focus on tool life time and surface roughness. An outlook on the machinability of other materials will be given.

Ultrasonically Assisted Single Point Diamond Turning of Optical Mold of Tungsten Carbide

Directory of Open Access Journals (Sweden)

Zhanjie Li

2018-02-01

Full Text Available To realize high efficiency, low/no damage and high precision machining of tungsten carbide used for lens mold, a high frequency ultrasonic vibration cutting system was developed at first. Then, tungsten carbide was precisely machined with a polycrystalline diamond (PCD tool assisted by the self-developed high frequency ultrasonic vibration cutting system. Tool wear mechanism was investigated in ductile regime machining of tungsten carbide. The cutter back-off phenomenon in the process was analyzed. The subsequent experimental results of ultra-precision machining with a single crystal diamond tool showed that: under the condition of high frequency ultrasonic vibration cutting, nano-scale surface roughness can be obtained by the diamond tool with smaller tip radius and no defects like those of ground surface were found on the machined surface. Tool wear mechanisms of the single crystal diamond tool are mainly abrasive wear and micro-chipping. To solve the problem, a method of inclined ultrasonic vibration cutting with negative rake angle was put forward according to force analysis, which can further reduce tool wear and roughness of the machined surface. The investigation was important to high efficiency and quality ultra-precision machining of tungsten carbide.

Silicon Ingot Casting - Heat Exchanger Method (HEM). Multi-Wire Slicing - Fixed Abrasive Slicing Technique (Fast). Phase 4 Silicon Sheet Growth Development for the Large Area Sheet Task of the Low-Cost Solar Array Project

Science.gov (United States)

Schmid, F.

1981-01-01

The crystallinity of large HEM silicon ingots as a function of heat flow conditions is investigated. A balanced heat flow at the bottom of the ingot restricts spurious nucleation to the edge of the melted-back seed in contact with the crucible. Homogeneous resistivity distribution over all the ingot has been achieved. The positioning of diamonds electroplated on wirepacks used to slice silicon crystals is considered. The electroplating of diamonds on only the cutting edge is described and the improved slicing performance of these wires evaluated. An economic analysis of value added costs of HEM ingot casting and band saw sectioning indicates the projected add on cost of HEM is well below the 1986 allocation.

A comparative machining study of diamond-coated tools made by ...

Indian Academy of Sciences (India)

The successful implementation of diamond coatings also expedited similar research in the deposition of cubic boron nitride. This paper presents superhard coating tools, with emphasis on diamond-coated WC–Co tools, the corresponding deposition of technologies and the foreseen metal-cutting applications.

Comparison of optimization techniques for MRR and surface roughness in wire EDM process for gear cutting

Directory of Open Access Journals (Sweden)

K.D. Mohapatra

2016-11-01

Full Text Available The objective of the present work is to use a suitable method that can optimize the process parameters like pulse on time (TON, pulse off time (TOFF, wire feed rate (WF, wire tension (WT and servo voltage (SV to attain the maximum value of MRR and minimum value of surface roughness during the production of a fine pitch spur gear made of copper. The spur gear has a pressure angle of 20⁰ and pitch circle diameter of 70 mm. The wire has a diameter of 0.25 mm and is made of brass. Experiments were conducted according to Taguchi’s orthogonal array concept with five factors and two levels. Thus, Taguchi quality loss design technique is used to optimize the output responses carried out from the experiments. Another optimization technique i.e. desirability with grey Taguchi technique has been used to optimize the process parameters. Both the optimized results are compared to find out the best combination of MRR and surface roughness. A confirmation test was carried out to identify the significant improvement in the machining performance in case of Taguchi quality loss. Finally, it was concluded that desirability with grey Taguchi technique produced a better result than the Taguchi quality loss technique in case of MRR and Taguchi quality loss gives a better result in case of surface roughness. The quality of the wire after the cutting operation has been presented in the scanning electron microscopy (SEM figure.

Diamond turning of glass

Energy Technology Data Exchange (ETDEWEB)

Blackley, W.S.; Scattergood, R.O.

1988-12-01

A new research initiative will be undertaken to investigate the critical cutting depth concepts for single point diamond turning of brittle, amorphous materials. Inorganic glasses and a brittle, thermoset polymer (organic glass) are the principal candidate materials. Interrupted cutting tests similar to those done in earlier research are Ge and Si crystals will be made to obtain critical depth values as a function of machining parameters. The results will provide systematic data with which to assess machining performance on glasses and amorphous materials

Environmental performance, mechanical and microstructure analysis of concrete containing oil-based drilling cuttings pyrolysis residues of shale gas.

Science.gov (United States)

Wang, Chao-Qiang; Lin, Xiao-Yan; He, Ming; Wang, Dan; Zhang, Si-Lan

2017-09-15

The overall objective of this research project is to investigate the feasibility of incorporating oil-based drilling cuttings pyrolysis residues (ODPR) and fly ash serve as replacements for fine aggregates and cementitious materials in concrete. Mechanical and physical properties, detailed environmental performances, and microstructure analysis were carried out. Meanwhile, the early hydration process and hydrated products of ODPR concrete were analyzed with X-ray diffraction (XRD), Fourier transform infrared (FT-IR), scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX). The results indicated that ODPR could not be categorize into hazardous wastes. ODPR had specific pozzolanic characteristic and the use of ODPR had certain influence on slump and compressive strength of concrete. The best workability and optimal compressive strength were achieved with the help of 35% ODPR. Environmental performance tests came to conclusion that ODPR as recycled aggregates and admixture for the preparation of concrete, from the technique perspective, were the substance of mere environmental contamination. Copyright © 2017 Elsevier B.V. All rights reserved.

Effect of sintering temperature and boron carbide content on the wear behavior of hot pressed diamond cutting segments

Directory of Open Access Journals (Sweden)

Islak S.

2015-01-01

Full Text Available The aim of this study was to investigate the effect of sintering temperature and boron carbide content on wear behavior of diamond cutting segments. For this purpose, the segments contained 2, 5 and 10 wt.% B4C were prepared by hot pressing process carried out under a pressure of 35 MPa, at 600, 650 and 700 °C for 3 minutes. The transverse rupture strength (TRS of the segments was assessed using a three-point bending test. Ankara andesite stone was cut to examine the wear behavior of segments with boron carbide. Microstructure, surfaces of wear and fracture of segments were determined by scanning electron microscopy (SEM-EDS, and X-ray diffraction (XRD analysis. As a result, the wear rate decreased significantly in the 0-5 wt.% B4C contents, while it increased in the 5-10 wt.% B4C contents. With increase in sintering temperature, the wear rate decreased due to the hard matrix.

Advanced cutting techniques: laser and fissuration cutting

International Nuclear Information System (INIS)

Migliorati, B.; Gay, P.

1984-01-01

Experimental tests have been performed using CO 2 laser with output power 1 to 15 kW to evaluate the effect of varying the following parameters: material (carbon steel Fe 42 C, stainless steel AISI 304, concrete), laser power, beam characteristics, work piece velocity, gas type and distribution on the laser interaction zone. In the case of concrete, drilling depths of 80 mm were obtained in a few seconds using a 10 kW laser beam. Moreover pieces of 160 mm were cut at 0.01 meters per minute. Results with carbon steel indicated maximum thicknesses of 110 mm, cut at 0.01 meters per minute with 10 kW, depths about 20% lower were obtained with the AISI 304 stainless steel. A parallel investigation was aimed at characterizing particulate emission during the laser cutting process. At the end of the research it was possible to elaborate a preliminary proposal concerning a laser based dismantling system for the application to a typical Nuclear Power Station. (author)

Thin film diamond microstructure applications

Science.gov (United States)

Roppel, T.; Ellis, C.; Ramesham, R.; Jaworske, D.; Baginski, M. E.; Lee, S. Y.

1991-01-01

Selective deposition and abrasion, as well as etching in atomic oxygen or reduced-pressure air, have been used to prepare patterned polycrystalline diamond films which, on further processing by anisotropic Si etching, yield the microstructures of such devices as flow sensors and accelerometers. Both types of sensor have been experimentally tested in the respective functions of hot-wire anemometer and both single- and double-hinged accelerometer.

Wire bonding in microelectronics

CERN Document Server

Harman, George G

2010-01-01

Wire Bonding in Microelectronics, Third Edition, has been thoroughly revised to help you meet the challenges of today's small-scale and fine-pitch microelectronics. This authoritative guide covers every aspect of designing, manufacturing, and evaluating wire bonds engineered with cutting-edge techniques. In addition to gaining a full grasp of bonding technology, you'll learn how to create reliable bonds at exceedingly high yields, test wire bonds, solve common bonding problems, implement molecular cleaning methods, and much more. Coverage includes: Ultrasonic bonding systems and technologies, including high-frequency systems Bonding wire metallurgy and characteristics, including copper wire Wire bond testing Gold-aluminum intermetallic compounds and other interface reactions Gold and nickel-based bond pad plating materials and problems Cleaning to improve bondability and reliability Mechanical problems in wire bonding High-yield, fine-pitch, specialized-looping, soft-substrate, and extreme-temperature wire bo...

Room temperature CVD diamond X-ray and charged particle microdetectors

CERN Document Server

Vittone, E; Lo Giudice, A; Polesello, P; Manfredotti, C

1999-01-01

Hot filament chemical vapour deposition technique is particularly suitable for the realisation of diamond tip and wire detectors working in a coaxial geometry with a built-in internal metal electrode. By using tungsten wires of different diameters and by controlling the shape of the tip by an electrochemical etch, it is possible to obtain various kinds of microdetectors, with diameters ranging from 50 to 300 mu m. The response of these diamond tip and wire detectors has been tested at low X-ray energies (50-250 keV) and at relatively high energies (6-15 MeV) both in terms of sensitivity (collected charge with respect to the absorbed dose) and of linearity as a function of X-ray fluence. Sensitivities larger than 2 nC/Gy are achieved, with a good linearity in the dose rate range used in applications. Such microprobes have been proved to be suitable as narrow X-ray beam profilers and as surface or in vivo microdosimeters for on-line monitoring of radiotherapy plans. Such detectors have also been used as nuclear...

CVD diamond substrates for electronic devices

International Nuclear Information System (INIS)

Holzer, H.

1996-03-01

In this study the applicability of chemical vapor deposition (CVD) diamond as a material for heat spreaders was investigated. Economical evaluations on the production of heat spreaders were also performed. For the diamond synthesis the hot-filament and microwave method were used respectively. The deposition parameters were varied in a way that free standing diamond layers with a thickness of 80 to 750 microns and different qualities were obtained. The influence of the deposition parameters on the relevant film properties was investigated and discussed. With both the hot-filament and microwave method it was possible to deposit diamond layers having a thermal conductivity exceeding 1200 W/mK and therefore to reach the quality level for commercial uses. The electrical resistivity was greater than 10 12 Ωcm. The investigation of the optical properties was done by Raman-, IR- and cathodoluminescence spectroscopy. Because of future applications of diamond-aluminium nitride composites as highly efficient heat spreaders diamond deposition an AIN was investigated. An improved substrate pretreatment prior to diamond deposition showed promising results for better performance of such composite heat spreaders. Both free standing layers and diamond-AIN composites could be cut by a CO2 Laser in Order to get an exact size geometry. A reduction of the diamond surface roughness was achieved by etching with manganese powder or cerium. (author)

Quantitative assessment of the enamel machinability in tooth preparation with dental diamond burs.

Science.gov (United States)

Song, Xiao-Fei; Jin, Chen-Xin; Yin, Ling

2015-01-01

Enamel cutting using dental handpieces is a critical process in tooth preparation for dental restorations and treatment but the machinability of enamel is poorly understood. This paper reports on the first quantitative assessment of the enamel machinability using computer-assisted numerical control, high-speed data acquisition, and force sensing systems. The enamel machinability in terms of cutting forces, force ratio, cutting torque, cutting speed and specific cutting energy were characterized in relation to enamel surface orientation, specific material removal rate and diamond bur grit size. The results show that enamel surface orientation, specific material removal rate and diamond bur grit size critically affected the enamel cutting capability. Cutting buccal/lingual surfaces resulted in significantly higher tangential and normal forces, torques and specific energy (pmachinability for clinical dental practice. Copyright © 2014 Elsevier Ltd. All rights reserved.

Graphitization of diamond with a metallic coating on ferritic matrix

International Nuclear Information System (INIS)

Cabral, Stenio Cavalier; Oliveira, Hellen Cristine Prata de; Filgueira, Marcello

2010-01-01

Iron is a strong catalyst of graphitization of diamonds. This graphitization occurs mainly during the processing of composites - conventional sintering or hot pressing, and during cutting operations. Aiming to avoid or minimize this deleterious effect, there is increasing use of diamond coated with metallic materials in the production of diamond tools processed via powder metallurgy. This work studies the influence of Fe on diamond graphitization diamond-coated Ti after mixing of Fe-diamonds, hot pressing parameters were performed with 3 minutes/35MPa/900 deg C - this is the condition of pressing hot used in industry for production of diamond tools. Microstructural features were observed by SEM, diffusion of Fe in diamond was studied by EDS. Graphitization was analyzed by X-ray diffraction and Raman spectroscopy. It was found that Fe not activate graphitization on the diamond under the conditions of hot pressing. (author)

Cyclic voltammetry response of an undoped CVD diamond electrodes

Energy Technology Data Exchange (ETDEWEB)

Fabisiak, K., E-mail: kfab@ukw.edu.pl [Institute of Physics, Kazimierz Wielki University, Powstancow Wielkopolskich 2, 85-090 Bydgoszcz (Poland); Torz-Piotrowska, R. [Faculty of Chemical Technology and Engineering, UTLS Seminaryjna 3, 85-326 Bydgoszcz (Poland); Staryga, E. [Institute of Physics, Technical University of Lodz, Wolczanska 219, 90-924 Lodz (Poland); Szybowicz, M. [Faculty of Technical Physics, Poznan University of Technology, Nieszawska 13A, 60-965 Poznan (Poland); Paprocki, K.; Popielarski, P.; Bylicki, F. [Institute of Physics, Kazimierz Wielki University, Powstancow Wielkopolskich 2, 85-090 Bydgoszcz (Poland); Wrzyszczynski, A. [Institute of Physics, Technical University of Lodz, Wolczanska 219, 90-924 Lodz (Poland)

2012-09-01

Highlights: Black-Right-Pointing-Pointer Correlation was found between diamond quality and its electrochemical performance. Black-Right-Pointing-Pointer The electrode sensitivity depends on the content of sp{sup 2} carbon phase in diamond layer. Black-Right-Pointing-Pointer The sp{sup 2} carbon phase content has little influence on the CV peak separation ({Delta}E{sub p}). - Abstract: The polycrystalline undoped diamond layers were deposited on tungsten wire substrates by using hot filament chemical vapor deposition (HFCVD) technique. As a working gas the mixture of methanol in excess of hydrogen was used. The morphologies and quality of as-deposited films were monitored by means of scanning electron microscopy (SEM), X-ray diffraction (XRD) and Raman spectroscopy respectively. The electrochemical activity of the obtained diamond layers was monitored by using cyclic voltammetry measurements. Analysis of the ferrocyanide-ferricyanide couple at undoped diamond electrode suggests that electrochemical reaction at diamond electrode has a quasireversibile character. The ratio of the anodic and cathodic peak currents was always close to unity. In this work we showed that the amorphous carbon admixture in the CVD diamond layer has a crucial influence on its electrochemical performance.

Mechanism-Based FE Simulation of Tool Wear in Diamond Drilling of SiCp/Al Composites.

Science.gov (United States)

Xiang, Junfeng; Pang, Siqin; Xie, Lijing; Gao, Feinong; Hu, Xin; Yi, Jie; Hu, Fang

2018-02-07

The aim of this work is to analyze the micro mechanisms underlying the wear of macroscale tools during diamond machining of SiC p /Al6063 composites and to develop the mechanism-based diamond wear model in relation to the dominant wear behaviors. During drilling, high volume fraction SiC p /Al6063 composites containing Cu, the dominant wear mechanisms of diamond tool involve thermodynamically activated physicochemical wear due to diamond-graphite transformation catalyzed by Cu in air atmosphere and mechanically driven abrasive wear due to high-frequency scrape of hard SiC reinforcement on tool surface. An analytical diamond wear model, coupling Usui abrasive wear model and Arrhenius extended graphitization wear model was proposed and implemented through a user-defined subroutine for tool wear estimates. Tool wear estimate in diamond drilling of SiC p /Al6063 composites was achieved by incorporating the combined abrasive-chemical tool wear subroutine into the coupled thermomechanical FE model of 3D drilling. The developed drilling FE model for reproducing diamond tool wear was validated for feasibility and reliability by comparing numerically simulated tool wear morphology and experimentally observed results after drilling a hole using brazed polycrystalline diamond (PCD) and chemical vapor deposition (CVD) diamond coated tools. A fairly good agreement of experimental and simulated results in cutting forces, chip and tool wear morphologies demonstrates that the developed 3D drilling FE model, combined with a subroutine for diamond tool wear estimate can provide a more accurate analysis not only in cutting forces and chip shape but also in tool wear behavior during drilling SiC p /Al6063 composites. Once validated and calibrated, the developed diamond tool wear model in conjunction with other machining FE models can be easily extended to the investigation of tool wear evolution with various diamond tool geometries and other machining processes in cutting different

Skin Cut Construction

DEFF Research Database (Denmark)

2017-01-01

of the exhibition is to create a connection between the artistic and technological development through Danish rms and researchers who represent the newest technology in concrete treatment. The rst part exhibition (skin) will focus on the surface treatment of concrete (’graphical concrete’), the second (cut...

Application of the chain saw machine for underground quarry

Energy Technology Data Exchange (ETDEWEB)

Lim, Han-Uk; Baek, Hwan-Jo [Kangwon National University, Chuncheon(Korea); Kim, Chi-Hwan [Woosuk University, Wonju(Korea); Kim, Tae-Soo [Sungshin Mining Co., Jungseun(Korea)

2001-10-31

Many regulatory activities for preservation of the environment make it recently difficult for the stone industry in our country. To reduce environmental hazards and to conserve original surface and woods, some effective underground methods must be adopted. Some new techniques such as chain saw machine, diamond wire saw and water jet cutting can be considered. But application of chain saw machine for underground quarry is proposed in this study. Some technical adoptions with chain saw were carried out at Jungseun marble mine. It is proved that this machine can be effectively adopted to cut dimension stone. With chain saw and diamond wire saw, it can be expected to achieve more effectively cutting the dimension stone. (author). 6 refs., 3 tabs., 6 figs.

Pre-wired systems prove their worth.

Science.gov (United States)

2012-03-01

The 'new generation' of modular wiring systems from Apex Wiring Solutions have been specified for two of the world's foremost teaching hospitals - the Royal London and St Bartholomew's Hospital, as part of a pounds sterling 1 billion redevelopment project, to cut electrical installation times, reduce on-site waste, and provide a pre-wired, factory-tested, power and lighting system. HEJ reports.

Diamond turning of thermoplastic polymers

Energy Technology Data Exchange (ETDEWEB)

Smith, E.; Scattergood, R.O.

1988-12-01

Single point diamond turning studies were made using a series of thermoplastic polymers with different glass transition temperatures. Variations in surface morphology and surface roughness were observed as a function of cutting speed. Lower glass transition temperatures facilitate smoother surface cuts and better surface finish. This can be attributed to the frictional heating that occurs during machining. Because of the very low glass transition temperatures in polymeric compared to inorganic glasses, the precision machining response can be very speed sensitive.

HEMISPHERIC CENTER FOR ENVIRONMENTAL TECHNOLOGY

Energy Technology Data Exchange (ETDEWEB)

M.A. Ebadian

1999-09-30

The Princeton Plasma Physics Laboratory (PPPL) demonstration of the diamond wire cutting technology on the surrogate of the Tokamak Fusion Test Reactor (TFTR), Figure 1, was performed from August 23-September 3, 1999. The plated diamond wire, Figure 2, was successful in cutting through all components of the TFTR surrogate including stainless steel, inconel and graphite. The demonstration tested three different void fill materials (mortar with sand, Rheocell-15, and foam) and three cooling systems (water, air, and liquid nitrogen). The optimum combination was determined to be the use of the low-density concrete void fill, Rheocell-15 with an average density of 52 lbs/ft{sup 3}, using a water coolant. However, the liquid nitrogen performed better than expected with only minor problems and was considered to be a successful demonstration of the Bluegrass Concrete Cutting, Inc. proprietary liquid-nitrogen coolant system. Data from the demonstration is being calculated and a summary of the technology demonstration will be included in the October monthly report. An ITSR will be written comparing the diamond wire saw to the plasma arc (baseline) technology. The MTR Chemical Protective Suit, a proprietary new suit from Kimberly Clark, was evaluated from 8/9/99 to 8/12/99 at Beaver, WV. This particular suit was tested on subjects performing three different tasks: climbing through a horizontal confined space, vertical confined space (pit), and loading and unloading material using a wheel barrow. Multiple test subjects performed each task for 20 minutes each. Performance of the innovative suit was compared to two commonly used types of protective clothing. Vital statistics, including body temperature and heart rate, were continuously monitored and recorded by an authorized physician. A summary of the demonstration will be included in the October monthly report. Along with the MTR Chemical Protective Suit, the VitalSense{trademark} Telemetric Monitoring System from Mini Mitter

Diamond turning of small Fresnel lens array in single crystal InSb

International Nuclear Information System (INIS)

Jasinevicius, R G; Duduch, J G; Cirino, G A; Pizani, P S

2013-01-01

A small Fresnel lens array was diamond turned in a single crystal (0 0 1) InSb wafer using a half-radius negative rake angle (−25°) single-point diamond tool. The machined array consisted of three concave Fresnel lenses cut under different machining sequences. The Fresnel lens profiles were designed to operate in the paraxial domain having a quadratic phase distribution. The sample was examined by scanning electron microscopy and an optical profilometer. Optical profilometry was also used to measure the surface roughness of the machined surface. Ductile ribbon-like chips were observed on the cutting tool rake face. No signs of cutting edge wear was observed on the diamond tool. The machined surface presented an amorphous phase probed by micro Raman spectroscopy. A successful heat treatment of annealing was carried out to recover the crystalline phase on the machined surface. The results indicated that it is possible to perform a ‘mechanical lithography’ process in single crystal semiconductors. (paper)

Effect of Different Cutting Techniques on the Surface Morphology and Composition of Niobium

International Nuclear Information System (INIS)

Cooper, C.A.; Wu, A.; Bauer, P.; Antoine, C.

2009-01-01

The surface morphology and chemical purity of superconducting radio frequency (SRF) niobium cavities are very important for proper accelerator operation. Typically on the order of 120 micrometers of niobium (Nb) is removed from cavities to remove damage done during the forming of Nb sheets and cavities. A study was done to find the effect of cutting or finishing Nb with a band saw, diamond saw, electrical discharge machining (EDM) wire, garnet water jet, sheer, and mill. Surface contamination of the samples was measured before and after buffered chemical polish (BCP) by secondary ion mass spectroscopy (SIMS), energy dispersive spectroscopy (EDS), and by measuring relative resistivity ratios (RRRs). Surface morphology was examined with a digital microscope, a surface profilometer and scanning electron microscope (SEM). It was found that all techniques altered the top 3-5 micrometers of the Nb. It was also found by SIMS that the water jet technique introduced the most hydrogen and oxygen to the Nb in the first 2.5 micrometers of the sample. The EDM wire cutting technique introduced the least amount of hydrogen to the Nb. After 5 micrometers were etched away by BCP on the various samples, no contaminants were found except on the water jet cut samples. Even after 20 micrometers of Nb removal silica could be seen on the surface with EDS. The water jet produced the roughest surface with 50-100 micrometer deep pits made from embedded garnet particles. It was found that the garnet water jet damages the surface to the point where even the typical 120 micrometers of BCP etching may not remove all the defects created

Decontamination/decommissioning of the Princeton Pennsylvania Accelerator Facility

International Nuclear Information System (INIS)

Bair, W.A.

1990-01-01

The Princeton Pennsylvania Accelerator Facility was a 3 GeV proton synchrotron operated jointly by Princeton University and the University of Pennsylvania from 1962 to 1972 on Princeton University's Forrestal Campus. During synchrotron operations, certain portions of the PPA central accelerator chamber and structural members became neutron activated. Upon termination of accelerator operations due to funding problems, Princeton desired to utilize the PPA site for other purposes, and commissioned a study to investigate Decommissioning and Decontamination options and methodologies. The study investigated several methods for in-place, surgically removing the neutron activated from the uncontaminated concrete. Since each technique produced different volumes of removed concrete all methods investigated were studied from the total economics of the problem and the cost of limiting and clean-up of secondary contamination. The decontamination method selected used a diamond wire cutting technique to sever in-place, the activated concrete from the uncontaminated. Large, intact, activated structural segments were cut and removed from the central accelerator chamber's floor, outer walls, internal columns and ceiling. Nonactivated portions of the structure, and the remainder of the central chamber were subsequently razed by conventional demolition methods. The paper describes the decontamination methodology, its effectiveness, disposal economics and radiological safety problems related thereto

Caring for disused nuclear power plants

International Nuclear Information System (INIS)

Francioni, W.M.

1981-10-01

EIR studies are being made among other things of the break-down of the biological shield of light water reactors and in particular the break-down of the reactor island of the former research reactor DIORIT. In selecting a method for disassembly of the concrete structures the use of a wire saw has also been examined. To gain experience two concrete test pieces - representing respectively the concrete and reinforcement of the DIORIT biological shield and the biological shield of the Beznau nuclear plants - have undergone cutting trials. The results show that the wire saw can be economically used to cut not only Baryte concrete and cast iron (thermal shield of DIORIT) but also the reinforced concrete of Beznau. (Auth.)

Concrete

DEFF Research Database (Denmark)

2015-01-01

Concrete is a component of coherent transition between a concrete base and a wooden construction. The structure is based on a quantity of investigations of the design possibilities that arise when combining digital fabrication tools and material capacities. Through tangible experiments the project...... specific for this to happen. And the knowledge and intention behind the drawing becomes specialised through the understanding of the fabrication processes and their affect on the materials.The structure Concrete is a result of a multi-angled kerf series in ash wood and a concrete base. The ash wood is cut...... using a 5-axis CNC router with a thin saw blade attached. The programming of the machining results in variations of kerfs that lets the ash wood twist into unique shapes.The shapes of the revolving ash ribbons continue into the concrete creating a cohesive shape. The form for the concrete itself is made...

Spallation Neutron Source SNS Diamond Stripper Foil Development

International Nuclear Information System (INIS)

Shaw, Robert W.; Plum, Michael A.; Wilson, Leslie L.; Feigerle, Charles S.; Borden, Michael J.; Irie, Y.; Sugai, I.; Takagi, A.

2007-01-01

Diamond stripping foils are under development for the SNS. Freestanding, flat 300 to 500 (micro)g/cm 2 foils as large as 17 x 25 mm 2 have been prepared. These nano-textured polycrystalline foils are grown by microwave plasma-assisted chemical vapor deposition in a corrugated format to maintain their flatness. They are mechanically supported on a single edge by a residual portion of their silicon growth substrate; fine foil supporting wires are not required for diamond foils. Six foils were mounted on the SNS foil changer in early 2006 and have performed well in commissioning experiments at reduced operating power. A diamond foil was used during a recent experiment where 15 (micro)C of protons, approximately 64% of the design value, were stored in the ring. A few diamond foils have been tested at LANSCE/PSR, where one foil was in service for a period of five months (820 C of integrated injected charge) before it was replaced. Diamond foils have also been tested in Japan at KEK (640 keV H - ) where their lifetimes slightly surpassed those of evaporated carbon foils, but fell short of those for Sugai's new hybrid boron carbon (HBC) foils.

PERSPECTIVE REINFORCING MATERIAL FOR FIBRE CONCRETE

Directory of Open Access Journals (Sweden)

A. V. Vedeneev

2011-01-01

Full Text Available The different types of wire fiber are considered, advantages of fiber of high-modular wire with heightened bending stiffness are shown. analysis by volumes of fiber production in the world is carried out. Peculiarities of fiber production at RUP «BMZ» are shown. recommendations on correlation «wire diameter-fiber length» are given for different types of fiber for prevention of fiber caking at production of fibrous concrete are given.

Atomistic aspects of ductile responses of cubic silicon carbide during nanometric cutting.

Science.gov (United States)

Goel, Saurav; Luo, Xichun; Reuben, Robert L; Rashid, Waleed Bin

2011-11-11

Cubic silicon carbide (SiC) is an extremely hard and brittle material having unique blend of material properties which makes it suitable candidate for microelectromechanical systems and nanoelectromechanical systems applications. Although, SiC can be machined in ductile regime at nanoscale through single-point diamond turning process, the root cause of the ductile response of SiC has not been understood yet which impedes significant exploitation of this ceramic material. In this paper, molecular dynamics simulation has been carried out to investigate the atomistic aspects of ductile response of SiC during nanometric cutting process. Simulation results show that cubic SiC undergoes sp3-sp2 order-disorder transition resulting in the formation of SiC-graphene-like substance with a growth rate dependent on the cutting conditions. The disorder transition of SiC causes the ductile response during its nanometric cutting operations. It was further found out that the continuous abrasive action between the diamond tool and SiC causes simultaneous sp3-sp2 order-disorder transition of diamond tool which results in graphitization of diamond and consequent tool wear.

Surface structuring of boron doped CVD diamond by micro electrical discharge machining

Science.gov (United States)

Schubert, A.; Berger, T.; Martin, A.; Hackert-Oschätzchen, M.; Treffkorn, N.; Kühn, R.

2018-05-01

Boron doped diamond materials, which are generated by Chemical Vapor Deposition (CVD), offer a great potential for the application on highly stressed tools, e. g. in cutting or forming processes. As a result of the CVD process rough surfaces arise, which require a finishing treatment in particular for the application in forming tools. Cutting techniques such as milling and grinding are hardly applicable for the finish machining because of the high strength of diamond. Due to its process principle of ablating material by melting and evaporating, Electrical Discharge Machining (EDM) is independent of hardness, brittleness or toughness of the workpiece material. EDM is a suitable technology for machining and structuring CVD diamond, since boron doped CVD diamond is electrically conductive. In this study the ablation characteristics of boron doped CVD diamond by micro electrical discharge machining are investigated. Experiments were carried out to investigate the influence of different process parameters on the machining result. The impact of tool-polarity, voltage and discharge energy on the resulting erosion geometry and the tool wear was analyzed. A variation in path overlapping during the erosion of planar areas leads to different microstructures. The results show that micro EDM is a suitable technology for finishing of boron doped CVD diamond.

Electric arc, water jet cutting of metals

International Nuclear Information System (INIS)

Bruening, D.

1991-01-01

For thermal dismantling and cutting of metallic components, as electric arc, water jet cutting method was developed that can be used for underwater cutting work up to a depth of 20 m. Short-circuiting of a continuously fed electrode wire in contact with the metal generates an electric arc which induces partial melting of the metal, and the water jet surrounding the wire rinses away the molten material, thus making a continuous kerf in the material. The method was also tested and modified to allow larger area, surface cutting and removal of metallic surface coatings. This is achieved by melting parts of the surface with the electric arc and subsequent rinsing by the water jet. The cutting and melting depth for surface removal can be accurately controlled by the operating parameters chosen. (orig./DG) [de

Traveling wire electrode increases productivity of Electrical Discharge Machining /EDM/ equipment

Science.gov (United States)

Kotora, J., Jr.; Smith, S. V.

1967-01-01

Traveling wire electrode on electrical discharge machining /EDM/ equipment reduces the time requirements for precision cutting. This device enables cutting with a minimum of lost material and without inducing stress beyond that inherent in the material. The use of wire increases accuracy and enables tighter tolerances to be maintained.

Dismantling of a hot cell-block and the treatment of the produced concrete bars

International Nuclear Information System (INIS)

Rompf, U.; Brielmayer, M.; Graf, A.; Stutz, U.; Ambos, F.

2003-01-01

A building with hot cells had been operated in Karlstein/Main from 1968 to 1989 in order to perform check-ups at radiated fuel rods and nuclear components. The operation of the system was stopped after an operation period of approximately 20 years. The core part of the building to be disassembled is a U-shaped hot cell-block with nine individual cells, partly consisting of heavy reinforced concrete, located in the ground floor (fig. 1 and fig. 2). The major part of the cells was covered with 10 mm steel plate and provided with approx. 1,400 openings of all different kinds. The wall thickness of the cells was between 0.90 m and 1.10 m. Under these conditions a successful decontamination at the ''existing building structure'' was not possible. Therefore, the non-supporting structures of the hot cell-block were removed in individual blocks by means of sawing and the remaining walls and floors were peeled by using the diamond rope sawing technique. The dismantling took 17 months. A re-treatment of the produced concrete blocks (235 blocks, approx. 970 Mg) to reduce the radioactive waste to a minimum was performed at the Research Centre Karlsruhe, Central Decontamination Department (HDB). The Target of the concrete bar treatment at HDB is to reduce the volume of radioactive waste to a minimum and to add the major part of the concrete bars to harmless utilisation. To achieve the same, initially the more contaminated parts of the bars without openings, such as tubes, cable or ventilating shafts, are removed by means of wire cutting and packed into a KONRAD-Container as radioactive waste. The remaining bar is decontaminated by means of sandblasting and afterwards, following successful release measurement, released from the scope of the regulations under the Atomic Energy. Bars with openings are crushed into small pieces by means of the remote-controlled chisel excavator, in order to separate the individual kinds of material. The rubble is packed into drums and measured by

Surface roughness when diamond turning RSA 905 optical aluminium

Science.gov (United States)

Otieno, T.; Abou-El-Hossein, K.; Hsu, W. Y.; Cheng, Y. C.; Mkoko, Z.

2015-08-01

Ultra-high precision machining is used intensively in the photonics industry for the production of various optical components. Aluminium alloys have proven to be advantageous and are most commonly used over other materials to make various optical components. Recently, the increasing demand from optical systems for optical aluminium with consistent material properties has led to the development of newly modified grades of aluminium alloys produced by rapid solidification in the foundry process. These new aluminium grades are characterised by their finer microstructures and refined mechanical and physical properties. However the machining database of these new optical aluminium grades is limited and more research is still required to investigate their machinability performance when they are diamond turned in ultrahigh precision manufacturing environment. This work investigates the machinability of rapidly solidified aluminium RSA 905 by varying a number of diamond-turning cutting parameters and measuring the surface roughness over a cutting distance of 4 km. The machining parameters varied in this study were the cutting speed, feed rate and depth of cut. The results showed a common trend of decrease in surface roughness with increasing cutting distance. The lowest surface roughness Ra result obtained after 4 km in this study was 3.2 nm. This roughness values was achieved using a cutting speed of 1750 rpm, feed rate of 5 mm/min and depth of cut equal to 25 μm.

Technology and equipment for processing diamond materials of modern electronics

Directory of Open Access Journals (Sweden)

Mityagin A. Yu.

2009-02-01

Full Text Available The methods of selection and sorting of diamonds according to their physical properties by modern physical methods of the analysis are developed, as well as the technologies of precision laser cutting of diamonds, their processing on a basis of thermochemical reactions in gas environment. The experimental installation for polishing and grinding of diamond plates, installation for slicing, installation for plasma-chemical processing are created. The techniques of surface roughness measurement of the processed plates and control of roughness parameters are developed. Some experimental results are given.

Dismantling system of concrete thermal shielding walls

International Nuclear Information System (INIS)

Machida, Nobuhiro; Saiki, Yoshikuni; Ono, Yorimasa; Tokioka, Masatake; Ogino, Nobuyuki.

1985-01-01

Purpose: To enable safety and efficient dismantling of concrete thermal shielding walls in nuclear reactors. Method: Concrete thermal shielding walls are cut and dismantled into dismantled blocks by a plasma cutting tool while sealing the top opening of bioshielding structures. The dismantled blocks are gripped and conveyed. The cutting tool is remote-handled while monitoring on a television receiver. Slugs and dusts produced by cutting are removed to recover. Since the dismantling work is carried out while sealing the working circumstance and by the remote control of the cutting tool, the operators' safety can be secured. Further, since the thermal sealing walls are cut and dismantled into blocks, dismantling work can be done efficiently. (Moriyama, K.)

Evaluation of saw damage using diamond-coated wire in crystalline silicon solar cells by photoluminescence imaging

Science.gov (United States)

Kinoshita, Kosuke; Kojima, Takuto; Suzuki, Ryota; Kawatsu, Tomoyuki; Nakamura, Kyotaro; Ohshita, Yoshio; Ogura, Atsushi

2018-05-01

Si ingots were sliced using a diamond-coated wire, and saw damage was observed even after damage removal etching and texturization. Since invisible microscopic damage was observed only under uncontrolled slice conditions, such damage was identified as saw damage. The wafers with saw damage exhibited the degradation of solar cell conversion efficiency (approximately 1–2% absolute). The results of external quantum efficiency (EQE) measurements showed a slight deterioration of EQE in the short wavelength region. Current–voltage characteristic measurements showed similar results that agreed with the EQE measurement results. In addition, EQE mapping measurements were carried out at various irradiation wavelengths between 350 and 1150 nm. Areas with dark contrasts in EQE mapping correspond to saw damage. In the cells with a low conversion efficiency, both EQE mapping and PL images exhibited dark areas and lines. On the other hand, in the cells with a high conversion efficiency, a uniform distribution of saw damage was observed even with the saw damage in the PL images. We believe that sophisticated control to suppress saw damage during sawing is required to realize higher conversion efficiency solar cells in the future.

Wire electric-discharge machining and other fabrication techniques

Science.gov (United States)

Morgan, W. H.

1983-01-01

Wire electric discharge machining and extrude honing were used to fabricate a two dimensional wing for cryogenic wind tunnel testing. Electric-discharge cutting is done with a moving wire electrode. The cut track is controlled by means of a punched-tape program and the cutting feed is regulated according to the progress of the work. Electric-discharge machining involves no contact with the work piece, and no mechanical force is exerted. Extrude hone is a process for honing finish-machined surfaces by the extrusion of an abrasive material (silly putty), which is forced through a restrictive fixture. The fabrication steps are described and production times are given.

High precision tungsten cutting for optics

International Nuclear Information System (INIS)

Reglero, V.; Velasco, T.; Rodrigo, J.; Gasent, L.J.; Alamo, J.; Chato, R.; Ruiz Urien, I.; Santos, I.; Zarauz, J.; Clemente, G.; Sanz-Tudanca, C.; Lopez, J.L.

2001-01-01

The results obtained during the INTEGRAL masks development program an implementing the HURA and MURA codes on tungsten plates of different thickness are presented. Hard scientific requirements on pixels size and location tolerances (tenths of microns over large areas -1 m 2 - and thickness from 0.5 mm to 60 mm) required the set up of a dedicated program for testing cutting technologies: laser, photochemical milling, spark machining and electro discharge wire cutting. After a very intensive test campaign the wire cutting process was selected as the optimum technology for code manufacturing . Accuracies achieved an the code cutting fulfill scientific requirements. In fact, they are 5 times better than required. Pixel size and centroids location accuracies of 0.01 mm over a 1 m 2 area have been obtained for the 10,000 pixels on IBIS, 100 pixels on SPI and 24000 pixels on JEM-X masks. Comparative results among different cutting technologies are also discussed. (author)

Novel diamond-coated tools for dental drilling applications.

Science.gov (United States)

Jackson, M J; Sein, H; Ahmed, W; Woodwards, R

2007-01-01

The application of diamond coatings on cemented tungsten carbide (WC-Co) tools has been the subject of much attention in recent years in order to improve cutting performance and tool life in orthodontic applications. WC-Co tools containing 6% Co metal and 94% WC substrate with an average grain size of 1 - 3 microm were used in this study. In order to improve the adhesion between diamond and WC substrates it is necessary to etch cobalt from the surface and prepare it for subsequent diamond growth. Alternatively, a titanium nitride (TiN) interlayer can be used prior to diamond deposition. Hot filament chemical vapour deposition (HFCVD) with a modified vertical filament arrangement has been employed for the deposition of diamond films to TiN and etched WC substrates. Diamond film quality and purity has been characterized using scanning electron microscopy (SEM) and micro Raman spectroscopy. The performances of diamond-coated WC-Co tools, uncoated WC-Co tools, and diamond embedded (sintered) tools have been compared by drilling a series of holes into various materials such as human tooth, borosilicate glass, and acrylic tooth materials. Flank wear has been used to assess the wear rates of the tools when machining biomedical materials such as those described above. It is shown that using an interlayer such as TiN prior to diamond deposition provides the best surface preparation for producing dental tools.

Performance of diamond and point attack coal cutter picks

Energy Technology Data Exchange (ETDEWEB)

Liu, Y. [CSIRO, Brisbane, Qld. (Australia). Division of Exploration and Mining

1996-12-31

This paper presents results of laboratory experiments and field trials of PDC (Polycrystalline Diamond Compact) and PA (Point Attack) coal cutter picks. Laboratory cutting tests included linear rock and coal cutting and turning rock cutting. The following parameters were measured to assess performance of PDC and PA cutter picks: cutting force, normal force, specific energy consumption, yield, dust generation and ignitional characteristics (temperature rise). Field trials were conducted on a longwall shearer. Performance of both types of pick interims of pick life and dust generation were assessed. 3 refs., 18 figs., 3 tabs.

Influence of chemical pretreatment of hard metal substrates for diamond deposition

International Nuclear Information System (INIS)

Buck, V.; Kluwe, H.; Schmiler, B.; Deuerler, F.

2001-01-01

Diamond coated cutting tools are of increasing importance in the fields of high speed cutting, dry machining or machining of special materials such as metal-matrix-composites. A well known problem is the poor adhesion of diamond films on hard metals due to the Co- or Ni-binder that catalyzes the formation of graphite. Several methods - such as the application of intermediate layers or mechanical or chemical pretreatment of the hard metal substrate - have been developed to overcome this effect. Usually chemical pretreatment is used in order to reduce the concentration of binder phase on the surface that is to be coated. Surprisingly pretreatment with agents such as Murakami's solution result in improved adhesion and nucleation of diamond films while the concentration of the binder phase on the surface is enhanced. This 'contradiction' can be explained by proving that the surface is converted into a very thin oxide/hydroxide film. (author)

A Study on Ultrasonic Elliptical Vibration Cutting of Inconel 718

Directory of Open Access Journals (Sweden)

Zhao Haidong

2016-01-01

Full Text Available Inconel 718 is a kind of nickel-based alloys that are widely used in the aerospace and nuclear industry owing to their high temperature mechanical properties. Cutting of Inconel 718 in conventional cutting (CC is a big challenge in modern industry. Few researches have been studied on cutting of Inconel 718 using single point diamond tool applying the UEVC method. This paper shows an experimental study on UEVC of Inconel 718 by using polycrystalline diamond (PCD coated tools. Firstly, cutting tests have been carried out to study the effect of machining parameters in the UEVC in terms of surface finish and flank wear during machining of Inconel 718. The tests have clearly shown that the PCD coated tools in cutting of Inconel 718 by the UEVC have better performance at 0.1 mm depth of cut as compared to the lower 0.05 mm depth of cut and the higher 0.12 or 0.15 mm depth of cut. Secondly, like CC method, the cutting performance in UEVC increases with the decrease of the feed rate and cutting speed. The CC tests have also been carried out to compare performance of CC with UEVC method.

Influence of Fiber Orientation on Single-Point Cutting Fracture Behavior of Carbon-Fiber/Epoxy Prepreg Sheets

OpenAIRE

Wei, Yingying; An, Qinglong; Cai, Xiaojiang; Chen, Ming; Ming, Weiwei

2015-01-01

The purpose of this article is to investigate the influences of carbon fibers on the fracture mechanism of carbon fibers both in macroscopic view and microscopic view by using single-point flying cutting method. Cutting tools with three different materials were used in this research, namely, PCD (polycrystalline diamond) tool, CVD (chemical vapor deposition) diamond thin film coated carbide tool and uncoated carbide tool. The influence of fiber orientation on the cutting force and fracture to...

Assessment of Electrodes Prepared from Wafers of Boron-doped Diamond for the Electrochemical Oxidation of Waste Lubricants

International Nuclear Information System (INIS)

Taylor, G.T.; Sullivan, I.A.; Newey, A.W.E.

2006-01-01

Electrochemical oxidation using boron-doped diamond electrodes is being investigated as a treatment process for radioactively contaminated oily wastes. Previously, it was shown that electrodes coated with a thin film of diamond were able to oxidise a cutting oil but not a mineral oil. These tests were inconclusive, because the electrodes lost their diamond coating during operation. Accordingly, an electrode prepared from a 'solid' wafer of boron-doped diamond is being investigated to determine whether it will oxidise mineral oils. The electrode has been tested with sucrose, a cutting oil and an emulsified mineral oil. Before and after each test, the state of the electrode was assessed by cyclic voltammetry with the ferro/ferricyanide redox couple. Analysis of the cyclic voltammogram suggested that material accumulated on the surface of the electrode during the tests. The magnitude of the effect was in the order: - emulsified mineral oil > cutting oil > sucrose. Despite this, the results indicated that the electrode was capable of oxidising the emulsified mineral oil. Confirmatory tests were undertaken in the presence of alkali to trap the carbon dioxide, but they had to be abandoned when the adhesive holding the diamond in the electrode was attacked by the alkali. Etching of the diamond wafer was also observed at the end of the tests. Surface corrosion is now regarded as an intrinsic part of the electrochemical oxidation on diamond, and it is expected that the rate of attack will determine the service life of the electrodes. (authors)

X-ray topography of natural diamonds on the VEPP-3 SR beam

International Nuclear Information System (INIS)

Kuper, K.E.; Zedgenizov, D.A.; Ragozin, A.L.; Shatsky, V.S.

2009-01-01

X-ray topography (XRT) images were obtained using a double-crystal topographic method, with a magnification system in the Laue case. The experiment was performed at the beamline station 'Microscopy and tomography' of the VEPP-3 synchrotron radiation source. Two asymmetrically cut crystals in the Kirkpatrick-Baez scheme were used to increase the spatial resolution. The usage of an asymmetrically cut crystal with a magnification factor of 20 allows us to improve spatial resolution in registered images. A series of slabs of natural diamonds from kimberlite pipes and placers of the Siberian platform was examined. This study confirmed the high efficiency of the XRT method to recover information on the internal structure of natural diamonds. Together with other mineralogical data, the features of internal structure determined by this way are important to deduce the origin and history of growth of natural diamonds.

Observation of diamond turned OFHC copper using Scanning Tunneling Microscopy

Energy Technology Data Exchange (ETDEWEB)

Grigg, D.A.; Russell, P.E.; Dow, T.A.

1988-12-01

Diamond turned OFHC copper samples have been observed within the past few months using the Scanning Tunneling Microscope. Initial results have shown evidence of artifacts which may be used to better understand the diamond turning process. The STM`s high resolution capability and three dimensional data representation allows observation and study of surface features unobtainable with conventional profilometry systems. Also, the STM offers a better quantitative means by which to analyze surface structures than the SEM. This paper discusses findings on several diamond turned OFHC copper samples having different cutting conditions. Each sample has been cross referenced using STM and SEM.

Development of laser cutting method for stainless steel liner

International Nuclear Information System (INIS)

Ishihara, Satoshi; Takahata, Masato; Wignarajah, Sivakumaran; Kamata, Hirofumi

2007-01-01

The present work is an attempt to develop a laser cutting method for cutting and removing stainless steel liners from concrete walls and floors in nuclear facilities. The effect of basic laser cutting parameters such as energy, cutting speed, assist gas flow etc. were first studied through cutting experiments on mock-up concrete specimens lined with 3mm thick stainless steel sheets using a 1kW Nd:YAG laser. These initial studies were followed by further studies on the effect of unevenness of the liner surface and on a new method of confining contamination during the cutting process using a sliding evacuation hood attached to the laser cutting head. The results showed that laser cutting is superior to other conventional cutting methods from the point of view of safety from radioactivity and work efficiency when cutting contaminated stainless steel liners. (author)

Innovative technology summary report: Concrete grinder

International Nuclear Information System (INIS)

1998-09-01

The Flex concrete grinder is a lightweight, hand-held concrete and coating removal system used for decontaminating or stripping concrete surfaces. The US Department of Energy has successfully demonstrated it for decontaminating walls and floors for free release surveys prior to demolition work. The grinder is an electric-powered tool with a vacuum port for dust extraction and a diamond grinding wheel. The grinder is suitable for flat or slightly curved surfaces and results in a smooth surface, which makes release surveys more reliable. The grinder is lightweight and produces very little vibration, thus reducing worker fatigue. The grinder is more efficient than traditional baseline, tools at removing contamination from concrete surfaces (more than four times faster than hand-held pneumatic scabbling and scaling tools). Grinder consumables (i.e., replacement diamond grinding wheel) are more expensive than the replacement carbide parts for the scaler and scabbler. However, operating costs are outweighed by the lower purchase price of the grinder (50% of the price of the baseline scaler and 8% of the price of the baseline scabbler). Overall, the concrete grinder is an attractive alternative to traditional scabbling and scaling pneumatic tools. To this end, in July 1998, the outer rod room exposed walls of the Safe Storage Enclosure (SSE), an area measuring approximately 150 m 2 , may be decontaminated with the hand-held grinder. This concrete grinder technology was demonstrated for the first time at the DOE's Hanford Site. Decontamination of a sample room walls was performed at the C Reactor to free release the walls prior to demolition. The demonstration was conducted by onsite D and D workers, who were instructed by the vendor prior to and during the demonstration

X-ray diffraction study of low-temperature phase transformations in nickel-titanium orthodontic wires.

Science.gov (United States)

Iijima, M; Brantley, W A; Guo, W H; Clark, W A T; Yuasa, T; Mizoguchi, I

2008-11-01

Employ conventional X-ray diffraction (XRD) to analyze three clinically important nickel-titanium orthodontic wire alloys over a range of temperatures between 25 and -110 degrees C, for comparison with previous results from temperature-modulated differential scanning calorimetry (TMDSC) studies. The archwires selected were 35 degrees C Copper Ni-Ti (Ormco), Neo Sentalloy (GAC International), and Nitinol SE (3M Unitek). Neo Sentalloy, which exhibits superelastic behavior, is marketed as having shape memory in the oral environment, and Nitinol SE and 35 degrees C Copper Ni-Ti also exhibit superelastic behavior. All archwires had dimensions of 0.016in.x0.022in. (0.41 mm x 0.56 mm). Straight segments cut with a water-cooled diamond saw were placed side-by-side to yield a 1 cm x 1cm test sample of each wire product for XRD analysis (Rint-Ultima(+), Rigaku) over a 2theta range from 30 degrees to 130 degrees and at successive temperatures of 25, -110, -60, -20, 0 and 25 degrees C. The phases revealed by XRD at the different analysis temperatures were in good agreement with those found in previous TMDSC studies of transformations in these alloys, in particular verifying the presence of R-phase at 25 degrees C. Precise comparisons are not possible because of the approximate nature of the transformation temperatures determined by TMDSC and the preferred crystallographic orientation present in the wires. New XRD peaks appear to result from low-temperature transformation in martensite, which a recent transmission electron microscopy (TEM) study has shown to arise from twinning. While XRD is a useful technique to study phases in nickel-titanium orthodontic wires and their transformations as a function of temperature, optimum insight is obtained when XRD analyses are combined with complementary TMDSC and TEM study of the wires.

Evaluation of the adhesion strength of diamond films brazed on K-10 type hard metal

Directory of Open Access Journals (Sweden)

Santos Sérgio Ivan dos

2004-01-01

Full Text Available The coating of cutting tools with diamond films considerably increases the tool performance due to the combination of the unique tribological properties of diamond with the bulk properties of the substrate (toughness. The tool performance, however, is strongly related to the adhesion strength between the film and the substrate. In this work our main goal was to propose and to test a procedure, based on a tensile strength test, to evaluate the adhesion strength of a diamond wafer brazed on a hard metal substrate, taking into account the effect of the brazing temperature and time. The temperature range studied was from 800 to 980 °C and the brazing time ranged from 3 to 40 min. The obtained results could be used to optimize the costs and time required to the production of high performance cutting tools with brazed diamond wafers.

On the development of a dual-layered diamond-coated tool for the effective machining of titanium Ti-6Al-4V alloy

International Nuclear Information System (INIS)

Srinivasan, Balaji; Rao, Balkrishna C; Ramachandra Rao, M S

2017-01-01

This work is focused on the development of a dual-layered diamond-coated tungsten carbide tool for machining titanium Ti-6Al-4V alloy. A hot-filament chemical vapor deposition technique was used to synthesize diamond films on tungsten carbide tools. A boron-doped diamond interlayer was added to a microcrystalline diamond layer in an attempt to improve the interface adhesion strength. The dual-layered diamond-coated tool was employed in machining at cutting speeds in the range of 70 to 150 m min −1 with a lower feed and a lower depth of cut of 0.5 mm rev −1 and 0.5 mm, respectively, to operate in the transition from adhesion- to diffusion-tool-wear and thereby arrive at suitable conditions for enhancing tool life. The proposed tool was then compared, on the basis of performance under real-time cutting conditions, with commercially available microcrystalline diamond, nanocrystalline diamond, titanium nitride and uncoated tungsten carbide tools. The life and surface finish of the proposed dual-layered tool and uncoated tungsten carbide were also investigated in interrupted cutting such as milling. The results of this study show a significant improvement in tool life and finish of Ti-6Al-4V parts machined with the dual-layered diamond-coated tool when compared with its uncoated counterpart. These results pave the way for the use of a low-cost tool, with respect to, polycrystalline diamond for enhancing both tool life and machining productivity in critical sectors fabricating parts out of titanium Ti-6Al-4V alloy. The application of this coating technology can also be extended to the machining of non-ferrous alloys owing to its better adhesion strength. (paper)

Diamond machining of micro-optical components and structures

Science.gov (United States)

Gläbe, Ralf; Riemer, Oltmann

2010-05-01

Diamond machining originates from the 1950s to 1970s in the USA. This technology was originally designed for machining of metal optics at macroscopic dimensions with so far unreached tolerances. During the following decades the machine tools, the monocrystalline diamond cutting tools, the workpiece materials and the machining processes advanced to even higher precision and flexibility. For this reason also the fabrication of small functional components like micro optics at a large spectrum of geometries became technologically and economically feasible. Today, several kinds of fast tool machining and multi axis machining operations can be applied for diamond machining of micro optical components as well as diffractive optical elements. These parts can either be machined directly as single or individual component or as mold insert for mass production by plastic replication. Examples are multi lens arrays, micro mirror arrays and fiber coupling lenses. This paper will give an overview about the potentials and limits of the current diamond machining technology with respect to micro optical components.

Diamond x-ray optics: Transparent, resilient, high-resolution, and wavefront preserving

International Nuclear Information System (INIS)

Shvyd’ko, Yuri; Blank, Vladimir; Terentyev, Sergey

2017-01-01

Diamond features a unique combination of outstanding physical properties perfect for numerous x-ray optics applications, where traditional materials such as silicon fail to perform. In the last two decades, impressive progress has been achieved in synthesizing diamond with high crystalline perfection, in manufacturing efficient, resilient, high-resolution, wavefront-preserving diamond optical components, and in implementing them in cutting-edge x-ray instruments. Diamond optics are essential for tailoring x-rays to the most challenging needs of x-ray research. Furthermore, they are becoming vital for the generation of fully coherent hard x-rays by seeded x-ray free-electron lasers. In this article, we review progress in manufacturing flawless diamond crystal components and their applications in diverse x-ray optical devices, such as x-ray monochromators, beam splitters, high-reflectance backscattering mirrors, lenses, phase plates, diffraction gratings, bent-crystal spectrographs, and windows.

Development of liner cutting method for stainless steel liner

International Nuclear Information System (INIS)

Takahata, Masato; Wignarajah, Sivakmaran; Kamata, Hirofumi

2005-01-01

The present work is an attempt to develop a laser cutting method for cutting and removing stainless steel liners from concrete walls and floors in cells and fuel storage pools of nuclear facilities. The effects of basic laser cutting parameters such as cutting speed, assist gas flow etc. were first studied applying a 1 kW Nd:YAG laser to mock up concrete specimens lined with 3 mm thick stainless steel sheets. These initial studies were followed by studies on the effect of unevenness of the liner surface and on methods of confining contamination during the cutting process. The results showed that laser cutting is superior to other conventional cutting methods from the point of view of safety from radioactivity and work efficiency when cutting contaminated stainless steel liners. In addition to the above results, this paper describes the design outline of a laser cutting system for cutting stainless liners at site and evaluates its merit and cost performance. (author)

Rhenium Alloys as Ductile Substrates for Diamond Thin-Film Electrodes.

Science.gov (United States)

Halpern, Jeffrey M; Martin, Heidi B

2014-02-01

Molybdenum-rhenium (Mo/Re) and tungsten-rhenium (W/Re) alloys were investigated as substrates for thin-film, polycrystalline boron-doped diamond electrodes. Traditional, carbide-forming metal substrates adhere strongly to diamond but lose their ductility during exposure to the high-temperature (1000°C) diamond, chemical vapor deposition environment. Boron-doped semi-metallic diamond was selectively deposited for up to 20 hours on one end of Mo/Re (47.5/52.5 wt.%) and W/Re (75/25 wt.%) alloy wires. Conformal diamond films on the alloys displayed grain sizes and Raman signatures similar to films grown on tungsten; in all cases, the morphology and Raman spectra were consistent with well-faceted, microcrystalline diamond with minimal sp 2 carbon content. Cyclic voltammograms of dopamine in phosphate-buffered saline (PBS) showed the wide window and low baseline current of high-quality diamond electrodes. In addition, the films showed consistently well-defined, dopamine electrochemical redox activity. The Mo/Re substrate regions that were uncoated but still exposed to the diamond-growth environment remained substantially more flexible than tungsten in a bend-to-fracture rotation test, bending to the test maximum of 90° and not fracturing. The W/Re substrates fractured after a 27° bend, and the tungsten fractured after a 21° bend. Brittle, transgranular cleavage fracture surfaces were observed for tungsten and W/Re. A tension-induced fracture of the Mo/Re after the prior bend test showed a dimple fracture with a visible ductile core. Overall, the Mo/Re and W/Re alloys were suitable substrates for diamond growth. The Mo/Re alloy remained significantly more ductile than traditional tungsten substrates after diamond growth, and thus may be an attractive metal substrate for more ductile, thin-film diamond electrodes.

Recent developments in multi-wire fixed abrasive slicing technique (FAST). [for low cost silicon wafer production from ingots

Science.gov (United States)

Schmid, F.; Khattak, C. P.; Smith, M. B.; Lynch, L. D.

1982-01-01

Slicing is an important processing step for all technologies based on the use of ingots. A comparison of the economics of three slicing techniques shows that the fixed abrasive slicing technique (FAST) is superior to the internal diameter (ID) and the multiblade slurry (MBS) techniques. Factors affecting contact length are discussed, taking into account kerf width, rocking angle, ingot size, and surface speed. Aspects of blade development are also considered. A high concentration of diamonds on wire has been obtained in wire packs usd for FAST slicing. The material removal rate was found to be directly proportional to the pressure at the diamond tips.

Diamond brazing - interfacial reactions and wetting; Loeten von Diamant - Grenzflaechenreaktionen und Benetzung

Energy Technology Data Exchange (ETDEWEB)

Tillmann, W.; Osmanda, A.M.; Yurchenko, S. [Lehrstuhl fuer Werkstofftechnologie, Universitaet Dortmund, Leonhard-Euler-Str. 2, 44227 Dortmund (Germany); Theisen, W. [Ruhr-Universitaet Bochum, Lehrstuhl Werkstofftechnik (Germany)

2005-08-01

Diamond tools are increasingly gaining importance as cutting materials for various construction materials. The quality of synthetic diamonds, monocrystalline as well as polycrystalline or CVD-diamonds has been significantly improved over the last years. Integrating these cutting materials requires adequate joining technologies that produce sound joints without exposing the temperature sensitive diamond to too elevated temperatures. The paper highlights current developments in the joining of synthetic diamonds to steel and cemented carbide. Owing to their covalent atomic bonding diamonds cannot easily be wetted and joined by employing conventional brazing alloys. Hence, active agents are needed to foster an interfacial reaction. Different active filler concepts are presented and discussed regarding their joint formation. The brazing temperatures influence not only possible diamond degradation but also the interfacial decomposition of the diamond due to the formation of corresponding reaction layers.Active brazing, monocrystalline. (Abstract Copyright [2005], Wiley Periodicals, Inc.) [German] Diamantwerkstoffe erlangen zunehmend Bedeutung als Schneidmaterialien in Diamantwerkzeugen fuer die Bearbeitung verschiedener Konstruktionswerkstoffe. Die Qualitaet von synthetischen Diamanten, sowohl monokristallinen als auch polykristallinen oder CVD-Diamantschichten konnte in den letzten Jahren deutlich verbessert werden. Die Integration dieser Schneidstoffe erfordert eine angepasste Fuegetechnologie, die fehlerfreie Verbunde bereitstellt, ohne die gegenueber hohen Temperaturen empfindlichen Diamanten zu hohen Temperaturen auszusetzen. Der Beitrag zeigt aktuelle Entwicklungen in der Fuegetechnik von synthetischen Diamanten mit Stahl und Hartmetall auf. Infolge ihrer kovalenten atomaren Bindungen koennen Diamanten nicht ohne weiteres mit herkoemmlichen Lotwerkstoffen benetzt und gefuegt werden. Daher sind reaktive Elemente notwendig, die eine Grenzflaechenreaktion forcieren

Micro-machining of optical glasses – A review of diamond-cutting ...

Indian Academy of Sciences (India)

R. Narasimhan (Krishtel eMaging) 1461 1996 Oct 15 13:05:22

it is critical to determine the transition point from brittle mode to ductile mode. ... The process of using a single point diamond tool (SPDT) can be used to ... The manufacturing process requires that the raw materials be heated to a temperature.

Experimental Investigation on Cutting Characteristics in Nanometric Plunge-Cutting of BK7 and Fused Silica Glasses.

Science.gov (United States)

An, Qinglong; Ming, Weiwei; Chen, Ming

2015-03-27

Ductile cutting are most widely used in fabricating high-quality optical glass components to achieve crack-free surfaces. For ultra-precision machining of brittle glass materials, critical undeformed chip thickness (CUCT) commonly plays a pivotal role in determining the transition point from ductile cutting to brittle cutting. In this research, cutting characteristics in nanometric cutting of BK7 and fused silica glasses, including machined surface morphology, surface roughness, cutting force and specific cutting energy, were investigated with nanometric plunge-cutting experiments. The same cutting speed of 300 mm/min was used in the experiments with single-crystal diamond tool. CUCT was determined according to the mentioned cutting characteristics. The results revealed that 320 nm was found as the CUCT in BK7 cutting and 50 nm was determined as the size effect of undeformed chip thickness. A high-quality machined surface could be obtained with the undeformed chip thickness between 50 and 320 nm at ductile cutting stage. Moreover, no CUCT was identified in fused silica cutting with the current cutting conditions, and brittle-fracture mechanism was confirmed as the predominant chip-separation mode throughout the nanometric cutting operation.

Reuse of waste cutting sand at Lawrence Livermore National Laboratory

International Nuclear Information System (INIS)

Mathews, S.; Wilson, K.

1998-01-01

Lawrence Livermore National Laboratory (LLNL) examined the waste stream from a water jet cutting operation, to evaluate the possible reuse of waste garnet sand. The sand is a cutting agent used to shape a variety of materials, including metals. Nearly 70,000 pounds of waste sand is generated annually by the cutting operation. The Environmental Protection Department evaluated two potential reuses for the spent garnet sand: backfill in utility trenches; and as a concrete constituent. In both applications, garnet waste would replace the sand formerly purchased by LLNL for these purposes. Findings supported the reuse of waste garnet sand in concrete, but disqualified its proposed application as trench backfill. Waste sand stabilized in a concrete matrix appeared to present no metals-leaching hazard; however, unconsolidated sand in trenches could potentially leach metals in concentrations high enough to threaten ground water quality. A technical report submitted to the San Francisco Bay Regional Water Quality Control Board was reviewed and accepted by that body. Reuse of waste garnet cutting sand as a constituent in concrete poured to form walkways and patios at LLNL was approved

Ageing degradation in the Gentilly-1 concrete containment building

International Nuclear Information System (INIS)

Jaffer, S.; Pentecost, S.; Angell, P.; Shenton, B.

2015-01-01

Concrete containment buildings (CCBs) are designed for a service life up to 40 years, but nuclear power plant (NPP) refurbishment can extend service life beyond 60 years. Only limited testing can be conducted on an in-service CCB. The Gentilly-1 (G-1) NPP is in a safe, sustainable shutdown state and the G-1 CCB was available for testing to determine age-related degradation that may be relevant to operating CCBs. Visual observation of the G-1 CCB helped to identify various signs of degradation. However, field testing, via concrete removal, was performed to: (i) examine reinforcing bars and concrete to determine their condition and in-situ stresses and (ii) examine condition of post-tensioned (P-T) wires. The concrete was also subjected to laboratory tests to evaluate its physical, mechanical and chemical properties such as compressive strength, carbonation depth, chloride content and presence of internal degradation. The degradation mechanisms that were clearly visible include macro- and micro-cracking, efflorescence, and weathering. The reinforcing bars in the perimeter wall and dome exposed during the program showed no evidence of active corrosion. Corrosion products were observed on the surfaces of most exposed P-T wires in the perimeter wall, but none were present on P-T wires exposed in the dome. Laboratory testing on the concrete cores extracted from the CCB revealed compressive strength in excess of the design requirements, low carbonation depths (< 10 mm) and no appreciable chlorides. Micro-cracking was observed in the samples recovered from the wall and dome. To date, the observed micro-cracking has had no apparent visible affect on the performance of the CCB concrete. (authors)

CVD diamonds as thermoluminescent detectors for medical applications

International Nuclear Information System (INIS)

Marczewska, B.; Olko, P.; Nesladek, M.; Waligorski, M.P.R.; Kerremans, Y.

2002-01-01

Diamond is believed to be a promising material for medical dosimetry due to its tissue equivalence, mechanical and radiation hardness, and lack of solubility in water or in disinfecting agents. A number of diamond samples, obtained under different growth conditions at Limburg University, using the chemical vapour deposition (CVD) technique, was tested as thermoluminescence dosemeters. Their TL glow curve, TL response after doses of gamma rays, fading, and so on were studied at dose levels and for radiation modalities typical for radiotherapy. The investigated CVD diamonds displayed sensitivity comparable with that of MTS-N (Li:Mg,Ti) detectors, signal stability (reproducibility after several readouts) below 10% (1 SD) and no fading was found four days after irradiation. A dedicated CVD diamond plate was grown, cut into 20 detector chips (3x3x0.5 mm) and used for measuring the dose-depth distribution at different depths in a water phantom, for 60 Co and six MV X ray radiotherapy beams. Due to the sensitivity of diamond to ambient light, it was difficult to achieve reproducibility comparable with that of standard LiF detectors. (author)

DEVELOPMENT OF NON-DESTRUCTIVE MONITORING SYSTEM FOR CHLORIDE PENETRATION INTO REINFORCED CONCRETE STRUCTURES

Directory of Open Access Journals (Sweden)

Antoni Antoni

2006-01-01

Full Text Available Reinforced concrete structures in marine environment are subjected to chloride penetration, which significantly degrades the structural performance due to the occurrence of corrosion in the steel reinforcement. The performance degradation of the structures would reduce the intended service life and caused higher maintenance and repair cost. Therefore, system to monitor chloride penetration into reinforced concrete before the starting corrosion of reinforcement is indispensable. An embedded probe system to detect chloride penetration into concrete was developed in Japan. This probe consists of a cementitious material body and some number of wires as sensors, which are set in the shallow ditches around the probe body. The system detect the chloride penetration by monitoring the initiation time of wire corrosion, it also has the advantages of continuous monitoring and early warning on the onset of corrosion in the reinforcement. However, the probe had not yet had high sensitivity for detecting critical chloride content in concrete. Therefore to increase its sensitivity, four types of improvements, namely partial coating of the wires, waterproofing on the probe body, filling the ditches with porous material and supplying small current on the wires were evaluated in this study. From the experimental result, it was observed that supplying small current and partial coating of the wires could improve the sensitivity of the probe significantly, while waterproofing treatment on the probe body and filling the ditches did not have significant contribution.

Preparation and Mechanical Properties of Pressed Straw Concrete Brick

Science.gov (United States)

Sumarni, S.; Wijanarko, W.

2018-03-01

Rice straws have been widely used as wall filler material in China, Australia, and United States, by spinning them into hays with an approximate dimension of 40 cm of height, 40cm of thickness and 60 cm of width, using a machine. Then, the hays are placed into a wall frame until they fill it completely. After that, the wall frame is covered with wire mesh and plastered. In this research, rice straws are to be used as concrete brick fillers, by pressing the straws into hays and then putting them into the concrete brick mold along with mortar. The objective of this research is to investigate the mechanical properties of concrete brick, namely: compressive strength, specific gravity, and water absorption power. This research used experimental research method. It was conducted by using concrete bricks which had 400 cm of width, 200 cm of height, and 100 cm of thickness, made from rice straws, cement, sand, and water as the test sample. The straws were each made different by their volume. The mortars used in this research were made from cement, sand, and water, with the ratio of 1:7:0.5. The concrete bricks were made by pressing straws mixed with glue into hays, and then cut by determined variations of volume. The variations of hays volume were 0 m3, 0.000625 m3, 0.00075 m3, 0.000875 m3, 0.00125 m3, 0.0015 m3, 0.00175 m3, 0.001875 m3, 0.00225 m3, and 0.002625 m3. There were 3 samples for each volumes of hays. The result shows that the straw concrete bricks reached the maximum compressive strength of 1.92 MPa, specific gravity of 1,702 kg/m3, and water absorption level of 3.9 %. Based on the provided measurements of products in the Standar Nasional Indonesia (Indonesian product standardization), the concrete bricks produced attained the prescribed standard quality.

Machine for winding under tension a prestressing wire

International Nuclear Information System (INIS)

Perez, M.A.; Thillet, Georges.

1975-01-01

This invention concerns a machine for winding under tension a prestressing wire or cable. It is used in the wrapping of cylindrical structures, particularly concrete vessels, for the purpose of achieving radial prestressing in them [fr

Applications of diamond films and related materials; Proceedings of the 1st International Conference, Auburn, AL, Aug. 17-22, 1991

Science.gov (United States)

Tzeng, Yonhua (Editor); Yoshikawa, Manasori (Editor); Murakawa, Masao (Editor); Feldman, Albert (Editor)

1991-01-01

The present conference discusses the nucleation and growth of diamond from hydrocarbons, the cutting tool performance of CVD thick-film diamond, the characterization of CVD diamond grinding powder, industrial applications of crystalline diamond-coated tools, standardized SEM tribometry of diamond-coated substrates, residual stress in CVD diamond films, the optical properties of CVD diamond films, polycrystalline diamond films for optical applications, and diamond growth on ferrous metals. Also discussed are ion beam-irradiation smoothing of diamond films, electronic circuits on diamond substrates, diamond-laminated surfaces for evaporative spray cooling, electron devices based on the unique properties of diamond, diamond cold cathodes, thin-film diamond microstructure applications, Schottky diodes from flame-grown diamond, diamond films for thermionic applications, methods of diamond nucleation and selective deposition, high-rate/large-area diamond film production, halogen-assisted diamond growth, the economics of diamond technology, and the optical and mechanical properties of diamondlike films.

Chip science: Basic study of the single-point cutting process

International Nuclear Information System (INIS)

Donaldson, R.R.; Riddle, R.A.; Syn, C.K.; Taylor, J.S.

1986-01-01

Wear that diamond tools sustain during the cutting of electroless nickel (eNi) has been measured. Wear was detected at previously unattained levels, down to 100 A, and it was found that the tool wear resulted in a burnishing action after a relatively short cutting distance. To provide a more direct connection between computer-based modeling and experimental measurements, macroscopic cutting tests on a well-characterized aluminum material were also performed. The results showed good agreement between calculated and measured cutting forces

Researching on Control Device of Prestressing Wire Reinforcement

Science.gov (United States)

Si, Jianhui; Guo, Yangbo; Liu, Maoshe

2017-06-01

This paper mainly introduces a device for controlling prestress and its related research methods, the advantage of this method is that the reinforcement process is easy to operate and control the prestress of wire rope accurately. The relationship between the stress and strain of the steel wire rope is monitored during the experiment, and the one - to - one relationship between the controllable position and the pretightening force of the steel wire rope is confirmed by the 5mm steel wire rope, and the results are analyzed theoretically by the measured elastic modulus. The results show that the method can effectively control the prestressing force, and the result provides a reference method for strengthening the concrete column with prestressed steel strand.

Multilayer CVD Diamond Coatings in the Machining of an Al6061-15 Vol % Al2O3 Composite

Directory of Open Access Journals (Sweden)

Mohammadmehdi Shabani

2017-10-01

Full Text Available Ceramic cutting inserts coated with ten-fold alternating micro- and nanocrystalline diamond (MCD/NCD layers grown by hot filament chemical vapor deposition (CVD were tested in the machining of an Al based metallic matrix composite (MMC containing 15 vol % Al2O3 particles. Inserts with total coating thicknesses of approximately 12 µm and 24 µm were produced and used in turning: cutting speed (v of 250 to 1000 m·min−1; depth of cut (DOC from 0.5 to 3 mm and feed (f between 0.1 and 0.4 mm·rev−1. The main cutting force increases linearly with DOC (ca. 294 N per mm and with feed (ca. 640 N per mm·rev−1. The thicker coatings work within the following limits: DOC up to 1.5 mm and maximum speeds of 750 m·min−1 for feeds up to 0.4 mm·rev−1. Flank wear is predominant but crater wear is also observed due to the negative tool normal rake. Layer-by-layer wear of the tool rake, and not total delamination from the substrate, evidenced one of the advantages of using a multilayer design. The MCD/NCD multilayer diamond coated indexable inserts have longer tool life than most CVD diamond systems and behave as well as most polycrystalline diamond (PCD tools.

Application of Taguchi method for cutting force optimization in rock

Indian Academy of Sciences (India)

In this paper, an optimization study was carried out for the cutting force (Fc) acting on circular diamond sawblades in rock sawing. The peripheral speed, traverse speed, cut depth and flow rate of cooling fluid were considered as operating variables and optimized by using Taguchi approach for the Fc. L16(44) orthogonal ...

Problems associated with iridium-192 wire implants

International Nuclear Information System (INIS)

Arnott, S.J.; Law, J.; Ash, D.; Flynn, A.; Paine, C.H.; Durrant, K.R.; Barber, C.D.; Dixon-Brown, A.

1985-01-01

Three incidents are reported, from different radiotherapy centres, in which an implanted iridium-192 wire remained in the tissues of a patient after withdrawal of the plastic tubing in which it was contained. In each case the instrument used to cut the wire had probably formed a hook on the end of the wire which caused it to catch in the tissues. Detailed recommendations are made for avoiding such incidents in the future, the most important of which is that the patient should be effectively monitored after the supposed removal of all radioactive sources. (author)

Laser beam cutting method. Laser ko ni yoru kaitai koho

Energy Technology Data Exchange (ETDEWEB)

Kutsumizu, A. (Obayashi Corp., Osaka (Japan))

1991-07-01

In this special issue paper concerning the demolition of concrete structures, was introduced a demolition of concrete structures using laser, of which practical application is expected due to the remarkable progress of generating power and efficiency of laser radiator. The characteristics of laser beam which can give a temperature of one million centigrade at the irradiated spot, the laser radiator consisting of laser medium, laser resonator and pumping apparatus, and the laser kinds for working, such as CO{sub 2} laser, YAG laser and CO laser, were described. The basic constitution of laser cutting equipment consisting of large generating power radiator, beam transmitter, beam condenser, and nozzle for working was also illustrated. Furthermore, strong and weak points in the laser cutting for concrete and reinforcement were enumerated. Applications of laser to cutting of reinforced and unreinforced concrete constructions were shown, and the concept and safety measure for application of laser to practical demolition was discussed. 5 refs., 8 figs.

Superior quality diamond heel inserts improve cutting structure and seal life in abrasive and directional applications

Energy Technology Data Exchange (ETDEWEB)

Cobb, Tyler; Scott, Dan; Nelms, Derek [Society of Petroleum Engineers (United States)

2011-07-01

In the oil and gas industry, continuous improvements over the last century have led to the development of increasingly efficient drilling equipment. Among the new technologies is the polycrystalline diamond compact bit which has become more efficient than roller cone bits for several applications; the utilization of roller cone bits is now restricted to tough applications such as directional drilling and drilling through hard and abrasive formations. The aim of this paper is to present the development of improved roller cone bits using new designs and diamond inserts of superior quality. Two case studies on the use of improved roller cone bits are presented herein. Results showed that the novel diamond inserts combined with the design improvements provide better wear resistance. This paper demonstrated that roller cone bits have achieved greater reliability and longevity thanks to the new generation of diamond inserts and to design improvements.

Load Carrying Capacity of Shear Wall T-Connections Reinforced with High Strength Wire Ropes

DEFF Research Database (Denmark)

Jørgensen, Henrik Brøner; Bryndum, Thor; Larsen, Michael

2017-01-01

Traditionally, U-bar loop connections with keyed joints have been used in vertical shear connections between precast concrete wall elements. However, in the recent years, connections with looped high strength wire ropes instead of U-bar loops have proven to be a much more construction-friendly so......Traditionally, U-bar loop connections with keyed joints have been used in vertical shear connections between precast concrete wall elements. However, in the recent years, connections with looped high strength wire ropes instead of U-bar loops have proven to be a much more construction......-friendly solution. The wire ropes have no bending stiffness and therefore allow for an easier vertical installation of the wall elements. During the last 10 – 15 years, a number of shear tests on plane wire rope connections have been carried out. However, to the best knowledge of the authors, tests on wire rope...... connections for assembly of precast elements in different planes, such as T- and L-connections, have not yet been published. This paper presents the results of a large test series recently conducted at the University of Southern Denmark to study the shear behaviour of high strength wire rope T...

Influence of Fiber Orientation on Single-Point Cutting Fracture Behavior of Carbon-Fiber/Epoxy Prepreg Sheets

Directory of Open Access Journals (Sweden)

Yingying Wei

2015-10-01

Full Text Available The purpose of this article is to investigate the influences of carbon fibers on the fracture mechanism of carbon fibers both in macroscopic view and microscopic view by using single-point flying cutting method. Cutting tools with three different materials were used in this research, namely, PCD (polycrystalline diamond tool, CVD (chemical vapor deposition diamond thin film coated carbide tool and uncoated carbide tool. The influence of fiber orientation on the cutting force and fracture topography were analyzed and conclusions were drawn that cutting forces are not affected by cutting speeds but significantly influenced by the fiber orientation. Cutting forces presented smaller values in the fiber orientation of 0/180° and 15/165° but the highest one in 30/150°. The fracture mechanism of carbon fibers was studied in different cutting conditions such as 0° orientation angle, 90° orientation angle, orientation angles along fiber direction, and orientation angles inverse to the fiber direction. In addition, a prediction model on the cutting defects of carbon fiber reinforced plastic was established based on acoustic emission (AE signals.

Influence of Fiber Orientation on Single-Point Cutting Fracture Behavior of Carbon-Fiber/Epoxy Prepreg Sheets.

Science.gov (United States)

Wei, Yingying; An, Qinglong; Cai, Xiaojiang; Chen, Ming; Ming, Weiwei

2015-10-02

The purpose of this article is to investigate the influences of carbon fibers on the fracture mechanism of carbon fibers both in macroscopic view and microscopic view by using single-point flying cutting method. Cutting tools with three different materials were used in this research, namely, PCD (polycrystalline diamond) tool, CVD (chemical vapor deposition) diamond thin film coated carbide tool and uncoated carbide tool. The influence of fiber orientation on the cutting force and fracture topography were analyzed and conclusions were drawn that cutting forces are not affected by cutting speeds but significantly influenced by the fiber orientation. Cutting forces presented smaller values in the fiber orientation of 0/180° and 15/165° but the highest one in 30/150°. The fracture mechanism of carbon fibers was studied in different cutting conditions such as 0° orientation angle, 90° orientation angle, orientation angles along fiber direction, and orientation angles inverse to the fiber direction. In addition, a prediction model on the cutting defects of carbon fiber reinforced plastic was established based on acoustic emission (AE) signals.

Diamond-turning HP-21 beryllium to achieve an optical surface

International Nuclear Information System (INIS)

Allen, D.K.; Hauschildt, H.W.; Bryan, J.B.

1975-01-01

Investigation of diamond turning on beryllium was made in anticipation of obtaining an optical finish. Although results of past experiences were poor, it was decided to continue diamond turning on beryllium beyond initial failures. By changing speed and using coolant, partial success was achieved. Tool wear was the major problem. Tests were made to establish and plot wear as a function of cutting speed and time. Slower speeds did cause lower wear rates, but at no time did wear reach an acceptable level. The machine, tools, and procedure used were chosen based on the results of preliminary attempts and on previous experience. It was unnecessary to use an air-bearing spindle because tool failure governed the best finish that could be expected. All tools of diamond composition, whether single crystal or polycrystalline, wore at unacceptable rates. Based on present technology, it must be concluded that beryllium cannot be feasibly diamond turned to achieve an optical finish. (22 fig.)

Experimental Setup for Diamond Grinding Using Electrochemical InProcess Controlled Dressing (ECD of Grinding Wheel

Directory of Open Access Journals (Sweden)

M. A. Shavva

2014-01-01

Full Text Available The most effective method for finish machining of hard-metals and alloys is to use the diamond grinding wheels for grinding. An application of diamond wheels significantly increases the employee output, reduces costs, and raises manufacturing efficiency with achieving the high performance properties of treated surfaces.During grinding a working surface of diamond wheel wears out. It adversely affects the cutting capability of the diamond grains, and depending on the grinding conditions can occur through different mechanisms. Wear of diamond wheel causes distortion of its shape and reduces cutting properties. However, dressing of diamond wheels is a complicated and time-consuming operation in terms of manufacturing technique.Methods to make dressing of diamond grinding wheel have different types of classification. Classification of dressing methods by the type of energy used is as follows: mechanical, chemical, electrophysical, electromechanical, and electrochemical. All these methods have their advantages and disadvantages.Electrochemical method of dressing is the most productive and efficient. Electrochemical method comprises anode-mechanical dressing and electrochemical (electrolytic one. The paper presents the electrochemical in-process dressing (ECD and the electrolytic in-process dressing (ELID.The source of energy, grinding a wheel with metal bond, and an electrode are necessary for providing ELID. The ELID consists of several stages. The first stage is preliminary electrolytic dressing of diamond wheel. The electrolyte is placed into the gap between the wheel and electrode. The bond of the wheel is oxidized. An insulating layer is formed. It reduces an electrical conductivity of the wheel and controls consumption of diamond grains, as well as polishes the surface of the work piece. Further, the insulating layer is destroyed. The cycle of dressing begins anew.The ECD proceeds in the same way as ELID. However during the ECD-process there

Use of natural diamonds to monitor 14C AMS instrument backgrounds

International Nuclear Information System (INIS)

Taylor, R.E.; Southon, John

2007-01-01

To examine one component of the instrument-based background in University of California Keck Carbon Cycle AMS spectrometer, we have obtained measurements on a set of natural diamonds pressed into sample holders. Natural diamond samples (N = 14) from different sources within rock formations with geological ages greatly in excess of 100 Ma yielded a range of currents (∼110-250 μA 12 C - where filamentous graphite typically yields ∼150 μA 12 C - ) and apparent 14 C ages (64.9 ± 0.4 ka BP [0.00031 ± 0.00002 fm] to 80.0 ± 1.1 ka BP [0.00005 ± 0.00001 fm]). Six fragments cut from a single diamond exhibited essentially identical 14 C values - 69.3 ± 0.5 ka-70.6 ± 0.5 ka BP. The oldest 14 C age equivalents were measured on natural diamonds which exhibited the highest current yields

INTRODUCTION TO THE ANALYSIS OF THE MECHANICS OF THE DIAMOND GRINDING PROCESS WITH THE ACCOUNT OF WEAR OF WHEEL GRAINS

Directory of Open Access Journals (Sweden)

Feodor NOVIKOV

2017-12-01

Full Text Available The work is devoted to the theoretical analysis of the mechanics of the diamond grinding process, taking into account the wear of the wheel grains for scientifically based choice of optimal processing conditions. A multiplicative probabilistic approach to the generalization of the cutting profile of a diamond grinding wheel in its consideration in a state of some steady wear during processing is considered. This is achieved by working the wheel in a mode of properly established self-sharpening or with the use of effective dressing methods. In this case, the linear wear of individual grains of diamond abrasive located on the working surface of the grinding wheel and opened to mechanical contact with the material being processed is assumed to proportionally to the depth of the introduction of grain into it. The analytical dependence of the maximum thickness of the cut is presented, and the relationship between the maximum grain wear and the accepted universal relative characteristic of the steady wear with the operational parameters of the tool and the grinding mode is shown. The obtained results can be used in the development of analytical models of processing productivity and microgeometric engineering of the treated surface, new approaches to increasing the efficiency of diamond grinding. The research is based on modern technical possibilities of controlling the state of the cutting relief of diamond-abrasive tools, especially in electro-physical-mechanical grinding technologies, for example, using the diamond-spark method developed at the Kharkov Polytechnic Institute.

Suitability of Nickel Chromium Wire Cutters as Deployable Release Mechanisms on CubeSats in Low Earth Orbit

OpenAIRE

Gardiner, James

2015-01-01

This paper investigates the suitability of a nickel chromium wire cutter (NCWC) for use on the GASPACS (Get Away Special Passive Attitude Control Satellite) Mission. It is intended that when activated the NCWC will cut through a restraining wire and thereby release the stored energy of the deployable AeroBoom. Flight worthiness is based on favorable performance during functional testing to address known issues with the NCWC, such as wire burn through and cutting issues. In-depth testing discu...

Assessment of optimum threshold and particle shape parameter for the image analysis of aggregate size distribution of concrete sections

Science.gov (United States)

Ozen, Murat; Guler, Murat

2014-02-01

Aggregate gradation is one of the key design parameters affecting the workability and strength properties of concrete mixtures. Estimating aggregate gradation from hardened concrete samples can offer valuable insights into the quality of mixtures in terms of the degree of segregation and the amount of deviation from the specified gradation limits. In this study, a methodology is introduced to determine the particle size distribution of aggregates from 2D cross sectional images of concrete samples. The samples used in the study were fabricated from six mix designs by varying the aggregate gradation, aggregate source and maximum aggregate size with five replicates of each design combination. Each sample was cut into three pieces using a diamond saw and then scanned to obtain the cross sectional images using a desktop flatbed scanner. An algorithm is proposed to determine the optimum threshold for the image analysis of the cross sections. A procedure was also suggested to determine a suitable particle shape parameter to be used in the analysis of aggregate size distribution within each cross section. Results of analyses indicated that the optimum threshold hence the pixel distribution functions may be different even for the cross sections of an identical concrete sample. Besides, the maximum ferret diameter is the most suitable shape parameter to estimate the size distribution of aggregates when computed based on the diagonal sieve opening. The outcome of this study can be of practical value for the practitioners to evaluate concrete in terms of the degree of segregation and the bounds of mixture's gradation achieved during manufacturing.

The use of acoustic monitoring to manage concrete structures in the nuclear industry

International Nuclear Information System (INIS)

Paulson, P.O.; Tozser, O.; Wit, M. de

2003-01-01

Concrete and steel are widely used in containment vessels within the nuclear industry. Both are excellent acoustic transmitters. In many structures tensioned wire elements are used within containment structures. However, tensioned wire can be vulnerable to corrosion. To reduce the probability of corrosion sophisticated protection systems are used. To confirm that the design strength is available through time, extensive inspection and maintenance regimes are implemented. These regimes include tests to confirm the condition of the post-tensioning, and pressure tests (leak tests) to verify the performance of vessel. This paper presents an acoustic monitoring technology which uses widely distributed sensors to detect and locate wire failures using the energy released at failure. The technology has been used on a range of structures including post-tensioned concrete bridges, suspension bridges, buildings, pre-cast concrete cylinder pipelines (PCCP) and prestressed concrete containment vessels (PCCV), where it has increased confidence in structures and reduced maintenance costs. Where the level of ambient noise is low then SoundPrint acoustic monitoring can detect concrete cracking. This has been shown in PCCP pipelines, on laboratory test structures and also in nuclear structures. The programme has shown that distributed sensors can locate internal cracking well before there is any external evidence. Several projects have been completed on nuclear vessels. The first has been completed on an Electricite de France (EDF) concrete test pressure vessel at Civaux in France. The second at the Sandia PCCV Test Vessel in Albuquerque, New Mexico, USA, which involved the testing of a steel lined concrete vessel. The third was on a PCCV in Maryland, USA. Acoustic monitoring is also able to monitor the deterioration of post-tensioned concrete structures as a result of seismic activity. Summary details of a case history are presented. (author)

The Geopolitical Setting of Conflict Diamonds.

Science.gov (United States)

Haggerty, S. E.

2002-05-01

September 11, 2001 will live in infamy. Ideological differences have also led to senseless atrocities in Angola, Congo Republic, Sierra Leone, and Liberia. Hundreds of thousands have died, scores mutilated, and millions displaced. These have gone virtually unnoticed for decades. Unnoticed that is until it became evident that these barbaric acts were fueled by the sale or bartering of diamonds for arms, or by more ingenious ways that are less traceable. There is no end in sight. Industry has long recognized that about 20% of diamonds reaching the open market are smuggled from operating mines, and more recently that an additional 4% originates from conflict diamond sources. Diamond identification by laser inscription, ion implantation, or certification protocols are subject to fraudulent tampering. And these applied methods are thwarted if cutting and polishing centers are infiltrated, or if terrorist facilities are independently established. Mark ups are substantial (40-60%) from raw material to finished product. Tracking the paths of rough stones from mines to faceted gems is impractical because some 30-50 million cts of top quality material, or about 100 million stones, would require branding each year. Moreover, the long standing tradition of site-holdings and the bourse system of mixing or matching diamonds, inadvertently ensures regional anonymity. Conflict diamonds are mined in primary kimberlites and from widely dispersed alluvial fields in tropical jungle. Landscapes, eroded by 1-5 vertical km over 100 Ma, have transformed low grade primary deposits into unconsolidated sedimentary bonanzas. The current value of stones retrieved, by motivated diggers and skillful jiggers, in rebel held territories, is impossible to determine, but in 1993 amounted to tens of millions USD. Diamonds over 100 cts continue to surface at premier prices. Borders are porous, diamonds flow easily, and armed networks are permeable and mobile. Diamonds form at great depths (over 200 km

Modeling and simulation of the fluid flow in wire electrochemical machining with rotating tool (wire ECM)

Science.gov (United States)

Klocke, F.; Herrig, T.; Zeis, M.; Klink, A.

2017-10-01

Combining the working principle of electrochemical machining (ECM) with a universal rotating tool, like a wire, could manage lots of challenges of the classical ECM sinking process. Such a wire-ECM process could be able to machine flexible and efficient 2.5-dimensional geometries like fir tree slots in turbine discs. Nowadays, established manufacturing technologies for slotting turbine discs are broaching and wire electrical discharge machining (wire EDM). Nevertheless, high requirements on surface integrity of turbine parts need cost intensive process development and - in case of wire-EDM - trim cuts to reduce the heat affected rim zone. Due to the process specific advantages, ECM is an attractive alternative manufacturing technology and is getting more and more relevant for sinking applications within the last few years. But ECM is also opposed with high costs for process development and complex electrolyte flow devices. In the past, few studies dealt with the development of a wire ECM process to meet these challenges. However, previous concepts of wire ECM were only suitable for micro machining applications. Due to insufficient flushing concepts the application of the process for machining macro geometries failed. Therefore, this paper presents the modeling and simulation of a new flushing approach for process assessment. The suitability of a rotating structured wire electrode in combination with an axial flushing for electrodes with high aspect ratios is investigated and discussed.

Graphitization of diamond with a metallic coating on ferritic matrix; Grafitizacao do diamante com revestimento metalico em matriz ferritica

Energy Technology Data Exchange (ETDEWEB)

Cabral, Stenio Cavalier; Oliveira, Hellen Cristine Prata de; Filgueira, Marcello, E-mail: stenio@uenf.b [Universidade Estadual do Norte Fluminense (PPGECM/CCT/UENF), Campos dos Goytacazes, RJ (Brazil). Centro de Ciencias e Tecnologia. Programa de Pos Graduacao em Engenharia e Ciencia dos Materiais

2010-07-01

Iron is a strong catalyst of graphitization of diamonds. This graphitization occurs mainly during the processing of composites - conventional sintering or hot pressing, and during cutting operations. Aiming to avoid or minimize this deleterious effect, there is increasing use of diamond coated with metallic materials in the production of diamond tools processed via powder metallurgy. This work studies the influence of Fe on diamond graphitization diamond-coated Ti after mixing of Fe-diamonds, hot pressing parameters were performed with 3 minutes/35MPa/900 deg C - this is the condition of pressing hot used in industry for production of diamond tools. Microstructural features were observed by SEM, diffusion of Fe in diamond was studied by EDS. Graphitization was analyzed by X-ray diffraction and Raman spectroscopy. It was found that Fe not activate graphitization on the diamond under the conditions of hot pressing. (author)

The Effect of Operational Cutting Parameters on Nitinol-60 in Wire Electrodischarge Machining

Directory of Open Access Journals (Sweden)

Ali Akbar LotfiNeyestanak

2013-01-01

Full Text Available Shape memory alloys are a kind of active materials, which have significant characteristics in comparison with other alloys. Since these materials are applicable in different fields such as aerospace, automobile industry, medicine, and dentistry, the effects of wire electrodischarge machining on the properties of these alloys have been studied. In this paper, changes in the shape recovery ability and microhardness of the machined surface of Nitonol-60 shape memory alloy have been studied considering recasting and formation of resolidificated layer on the shape memory alloy surface. XRD and EDXA analyses of the surface layer of the sample besides a microscopic study of the shape memory alloy layer by SEM and a study of the changes in mechanical properties of the surface layer were done by performing microhardness and tension tests on the work piece surface. Considering the surface layer, reversible strain has been studied according to the shape recovery percentage of Nitinol-60 shape memory alloy. Results show that the surface layer formed on the surface of the samples has caused changes in both physical and mechanical properties of the cut surface because of the penetration of the separated materials in comparison with deeper layers of the piece.

Nucleation of microwave plasma CVD diamond on molybdenum (Mo) substrate

International Nuclear Information System (INIS)

Inderjeet, K.; Ramesh, S.

2000-01-01

Molybdenum is a metal, which is gaining increasing significance in industrial applications. The main use of Mo is as all alloying element added in small amounts to steel, irons and non- ferrous alloys in order to enhance the strength, toughness and wear resistance. Mo is also vastly being employed in the automotive and aircraft industries, mainly due to its low coefficient of friction. Diamond, on be other hand, is a unique material for innumerable applications because of its usual combination of physical and chemical properties. Several potential applications can be anticipated for diamond in many sectors including electronics, optics, as protective corrosion resistant coatings, cutting tools, etc. With the enhancement in science and technology, diamond microcrystals and thin films are now being produced from the vapour phase by a variety of chemical vapour deposition (CVD) techniques; such as microwave plasma CVD. With such technology being made available, it is envisage that diamond-coated molybdenum would further enhance the performance and to open up new avenue for Mo in various industries. Therefore, it is the aim of the present work to study the nucleation and growth of diamond particles on Mo surface by employing microwave plasma CVD (MAPCVD). In the present work, diamond deposition was carried out in several stages by varying the deposition distance. The nucleation and growth rate were studied using scanning electron microscopy (SEM). In addition, the existence of diamond was verified by X-ray diffraction (XRD) analysis. It has been found that the nucleation and growth rate of diamond particles were influenced by the deposition height between the substrate and plasma. Under the optimum condition, well defined diamond crystallites distributed homogeneously throughout the surface, could be obtained. Some of the important parameters controlling the deposition and growth of diamond particles on Mo surface are discussed. (author)

Cylindrical prestressed concrete pressure vessel for a nuclear power plant

International Nuclear Information System (INIS)

Horner, M.; Hodzic, A.; Haferkamp, D.

1976-01-01

A prestressed concrete pressure vessel for a HTGR is proposed which encloses, in addition to the reactor core, not only the heat-exchanging facilities but also the turbine unit. The reinforcement of the cylindrical concrete body is to be carried out with special care, it is provided for horizontal tendons, the prestressed concrete pressure vessel has a wire-winding device, while the longitudinal reinforcement is achieved by tendous guided in parallel to the vesses axes through the interspaces between the pods. (UWI) [de

Experimental study on concrete cutting by CO2 laser beam

International Nuclear Information System (INIS)

Kutsumizu, Akira; Tomura, Hidemasa; Wakizaka, Tatsuya; Hishikawa, Kyoichi; Moriya, Masahiro

1994-01-01

Methods for dismantling nuclear reactor facilities must meet particularly exacting requirements imposed by heavily reinforced and radioactivated reactor shield walls. Conventional methods do not meet all such requirements, however. Intrigued by excellent characteristics of the laser cutting method relative to nuclear facility demolition, we carried out an experimental study to make a comprehensive evaluation of its characteristics, especially for deep cutting, with success in identifying main factors affecting the cutting depth of a laser and characterizing its cutting behavior. The study results indicate that a 50 kW class CO 2 laser has a potential to provide a practicable cutting speed and depth. (author)

Performance polymeric concrete with synthetic fiber reinforcement against reflective cracking in rigid pavement overlay

International Nuclear Information System (INIS)

Khan, N.U.; Khan, B.

2012-01-01

Cement concrete pavements are used for heavy traffic loads throughout the world owing to its better and economical performance. Placing of a concrete overlay on the existing pavement is the most prevalent rehabilitating method for such pavements, however, the problem associated with the newly placed overlay is the occurrence of reflective cracking. This paper presents an assessment of the performance of polymeric concrete with synthetic fiber reinforcement against reflective cracking in an overlay system. The performance of polymeric concrete with synthetic fibers as an overlay material is measured in terms of the load-deflection, strain-deflection and load-strain behavior of beams of the polymeric concrete. For this purpose, five types of beams having different number of fiber wires and position are tested for flexure strength. Deflection/strains for each increment of load are recorded. In addition, cubes of plain concrete and of concrete with synthetic fiber needles were tested after 7 and 28 days for compressive strengths. Finite element models in ANSYS software for the beams have also been developed. Beams with greater number of longitudinal fiber wires displayed relatively better performance against deflection whilst beams with synthetic fiber needles showed better performance against strains. Thus, polymeric concrete overlay with fiber reinforcement will serve relatively better against occurrence of reflective cracking. (author)

Characterisation and management of concrete grinding residuals.

Science.gov (United States)

Kluge, Matt; Gupta, Nautasha; Watts, Ben; Chadik, Paul A; Ferraro, Christopher; Townsend, Timothy G

2018-02-01

Concrete grinding residue is the waste product resulting from the grinding, cutting, and resurfacing of concrete pavement. Potential beneficial applications for concrete grinding residue include use as a soil amendment and as a construction material, including as an additive to Portland cement concrete. Concrete grinding residue exhibits a high pH, and though not hazardous, it is sufficiently elevated that precautions need to be taken around aquatic ecosystems. Best management practices and state regulations focus on reducing the impact on such aquatic environment. Heavy metals are present in concrete grinding residue, but concentrations are of the same magnitude as typically recycled concrete residuals. The chemical composition of concrete grinding residue makes it a useful product for some soil amendment purposes at appropriate land application rates. The presence of unreacted concrete in concrete grinding residue was examined for potential use as partial replacement of cement in new concrete. Testing of Florida concrete grinding residue revealed no dramatic reactivity or improvement in mortar strength.

Freeze-thaw performance testing of whole concrete railroad ties.

Science.gov (United States)

2013-10-01

Freezing and thawing durability tests of prestressed concrete ties are normally performed according to ASTM C666 specifications. Small specimens are cut from the shoulders of concrete ties and tested through 300 cycles of freezing and thawing. Saw-cu...

Experience of precision measuring distances by invar wires at accelerators

International Nuclear Information System (INIS)

Porubaj, N.I.

1977-01-01

With a view to determining the deformations and displacements of the ring foundation of the ITEP accelerator, the method of very accurate distance measurements by means of invar wires and strips is described. Measurement errors are analyzed. This method has allowed to measure distances up to 40 m with a mean-square error of less than 40 μm. The calibration accuracy of 3 and 25-m measuring wires has been determined to be +- 27 μm. Time instability of the wires is +- 16 μm. It is shown that strips are more stable in time than wires. Elongation of 6, 19, 25 and 38 m invar wires has been measured as function of the tension time. The error due to tension of a 38-m wire may be tangible. Data on thermal coefficient variation in time has been obtained for invar wires and strips. The multiannual measurements of the ring foundation deformations show that variations of the mean radius are caused by increases of concrete temperature. Temperature increase by only 1 deg caused mean radius increase of 0.3 mm

Influence of cutting parameters on the depth of subsurface deformed layer in nano-cutting process of single crystal copper.

Science.gov (United States)

Wang, Quanlong; Bai, Qingshun; Chen, Jiaxuan; Su, Hao; Wang, Zhiguo; Xie, Wenkun

2015-12-01

Large-scale molecular dynamics simulation is performed to study the nano-cutting process of single crystal copper realized by single-point diamond cutting tool in this paper. The centro-symmetry parameter is adopted to characterize the subsurface deformed layers and the distribution and evolution of the subsurface defect structures. Three-dimensional visualization and measurement technology are used to measure the depth of the subsurface deformed layers. The influence of cutting speed, cutting depth, cutting direction, and crystallographic orientation on the depth of subsurface deformed layers is systematically investigated. The results show that a lot of defect structures are formed in the subsurface of workpiece during nano-cutting process, for instance, stair-rod dislocations, stacking fault tetrahedron, atomic clusters, vacancy defects, point defects. In the process of nano-cutting, the depth of subsurface deformed layers increases with the cutting distance at the beginning, then decreases at stable cutting process, and basically remains unchanged when the cutting distance reaches up to 24 nm. The depth of subsurface deformed layers decreases with the increase in cutting speed between 50 and 300 m/s. The depth of subsurface deformed layer increases with cutting depth, proportionally, and basically remains unchanged when the cutting depth reaches over 6 nm.

Water absorption tests for measuring permeability of field concrete.

Science.gov (United States)

2013-09-01

The research results from CFIRE Project 04-06 were communicated to engineers and researchers in this project. : Specifically, the water absorption of concrete samples (i.e., 2-in. thick, 4-in. diameter discs cut from concrete : cylinders) was found s...

CVD of alternated microcrystalline (MCD) and nanocrystalline (NCD) diamond films on WC-TIC-CO substrates

International Nuclear Information System (INIS)

Campos, Raonei Alves; Contin, Andre; Trava-Airoldi, Vladimir J.; Corat, Evaldo Jose; Barquete, Danilo Maciel

2010-01-01

CVD Diamond coating of WC-TiC-Co cutting tools has been an alternative to increase tool lifetime. Experiments have shown that residual stresses produced during films growth on WC-TiC-Co substrates significantly increases with increasing film thickness up to 20 μm and usually leads to film delamination. In this work alternated micro- and nanocrystalline CVD diamond films have been used to relax interface stresses and to increase diamond coatings performance. WC-TiC-Co substrates have been submitted to a boronizing thermal diffusion treatment prior to CVD diamond films growth. After reactive heat treatment samples were submitted to chemical etching in acid and alkaline solution. The diamond films deposition was performed using HFCVD reactor with different gas concentrations for microcrystalline (MCD) and nano-crystalline (NCD) films growth. As a result, we present the improvement of diamond films adherence on WC-TiC-Co, evaluated by indentation and machining tests. Samples were characterized by Scanning Electron Microscopy (SEM) and Energy Dispersive X-ray (EDX) for qualitative analysis of diamond films. X-ray Diffraction (XRD) was used for phases identification after boronizing process. Diamond film compressive residual stresses were analyzed by Raman Scattering Spectroscopy (RSS). (author)

Diamond anvil cells using boron-doped diamond electrodes covered with undoped diamond insulating layer

Science.gov (United States)

Matsumoto, Ryo; Yamashita, Aichi; Hara, Hiroshi; Irifune, Tetsuo; Adachi, Shintaro; Takeya, Hiroyuki; Takano, Yoshihiko

2018-05-01

Diamond anvil cells using boron-doped metallic diamond electrodes covered with undoped diamond insulating layers have been developed for electrical transport measurements under high pressure. These designed diamonds were grown on a bottom diamond anvil via a nanofabrication process combining microwave plasma-assisted chemical vapor deposition and electron beam lithography. The resistance measurements of a high-quality FeSe superconducting single crystal under high pressure were successfully demonstrated by just putting the sample and gasket on the bottom diamond anvil directly. The superconducting transition temperature of the FeSe single crystal was increased to up to 43 K by applying uniaxial-like pressure.

Genesis of diamond inclusions: An integrated cathodoluminescence (CL) and Electron backscatter diffraction (EBSD) study on eclogitic and peridotitic inclusions and their diamond host.

Science.gov (United States)

van den Heuvel, Quint; Matveev, Sergei; Drury, Martyn; Gress, Michael; Chinn, Ingrid; Davies, Gareth

2017-04-01

inclusions now cut diamond growth zones. In most cases, the growth zonation around inclusions is not well defined due to CL haloes but some inclusions clearly disrupt diamond growth. Crystallographic orientations of diamond and the inclusions, determined using EBSD, revealed that each inclusion has a homogeneous orientation and record no compositional zonation. The diamonds also showed no angular deviations despite many having multiple growth and resorption zones; implying epitaxial growth of diamond. Crystallographic alignment between diamond and inclusions was not recorded for the principle planes and limited to 3 possible coincidences on minor planes from the 24 inclusions studied. The CL data show no evidence of syngenesis for these 3 inclusions. Analyses of two diamonds with inclusion clusters in different growth zones, 400 µm apart, revealed the same chemical composition and orientation, potentially implying they originated from an original larger inclusion. Combined EBSD and CL data suggest that there is no direct orientational correlation (epitaxial growth) between silicate inclusions and the host diamond, even when the mineral phases are of the same symmetry group. The presentation will provide a detailed evaluation of the genesis of individual inclusions.

Avaliação do desempenho de corte de diferentes grãos adiamantados Evaluation of the cutting performance of different types of diamond grains

Directory of Open Access Journals (Sweden)

E. C. Bianchi

2004-12-01

Full Text Available Por meio de um trabalho multidisciplinar entre Engenheiros e Dentistas, foram estudados oito diferentes tipos de grãos abrasivos de diamantes para a fabricação de pontas adiamantadas e/ou rebolos de pequeno diâmetro. Verificou-se qual o grão mais adequado para ser empregado nas pontas, as quais são utilizadas em equipamentos que possuem um pequeno torque disponível. Uma metodologia de experimentação para avaliação da capacidade de corte destas ferramentas foi desenvolvida, utilizando-se o vidro como material a ser desgastado. Como resultados, observou-se que a estrutura e a friabilidade do grão de diamante afetam diretamente a capacidade de corte das pontas adiamantadas. Desta forma, o melhor tipo de diamante foi aquele que apresentou, ao mesmo tempo, as melhores condições de remoção de material e o menor preço.This paper presents a multi-area research involving Dentists and Engineers, in which eight different types of diamond abrasive grains, which are used in dental burs (small diameter grinding wheels were tested. The most appropriated grain to be used in burs was evaluated. These burs are used in dental equipment characterized by low torque and low spindle rotation. A test methodology was developed in order to evaluate the cutting capacity of these burs, using glass as a machining material. The results show that it was possible to verify that the grain structure and friability were the properties that affect the cutting capacity. Consequently, the best diamond grain is the one that presented, simultaneously, the best material removal conditions and the lowest price.

Friction and wear properties of diamonds and diamond coatings

International Nuclear Information System (INIS)

Hayward, I.P.

1991-01-01

The recent development of chemical vapor deposition techniques for diamond growth enables bearings to be designed which exploit diamond's low friction and extreme resistance to wear. However, currently produced diamond coatings differ from natural diamond surfaces in that they are polycrystalline and faceted, and often contain appreciable amounts of non-diamond material (i.e. graphitic or amorphous carbon). Roughness, in particular, influences the friction and wear properties; rough coatings severely abrade softer materials, and can even wear natural diamond sliders. Nevertheless, the best available coatings exhibit friction coefficients as low as those of natural diamond and are highly resistant to wear. This paper reviews the tribological properties of natural diamond, and compares them with those of chemical vapor deposited diamond coatings. Emphasis is placed on the roles played by roughness and material transfer in controlling frictional behavior. (orig.)

Synchrotron applications of pixel and strip detectors at Diamond Light Source

International Nuclear Information System (INIS)

Marchal, J.; Tartoni, N.; Nave, C.

2009-01-01

A wide range of position-sensitive X-ray detectors have been commissioned on the synchrotron X-ray beamlines operating at the Diamond Light Source in UK. In addition to mature technologies such as image-plates, CCD-based detectors, multi-wire and micro-strip gas detectors, more recent detectors based on semiconductor pixel or strip sensors coupled to CMOS read-out chips are also in use for routine synchrotron X-ray diffraction and scattering experiments. The performance of several commercial and developmental pixel/strip detectors for synchrotron studies are discussed with emphasis on the image quality achieved with these devices. Examples of pixel or strip detector applications at Diamond Light Source as well as the status of the commissioning of these detectors on the beamlines are presented. Finally, priorities and ideas for future developments are discussed.

Acoustic Emission Analysis of Prestressed Concrete Structures

Science.gov (United States)

Elfergani, H. A.; Pullin, R.; Holford, K. M.

2011-07-01

Corrosion is a substantial problem in numerous structures and in particular corrosion is very serious in reinforced and prestressed concrete and must, in certain applications, be given special consideration because failure may result in loss of life and high financial cost. Furthermore corrosion cannot only be considered a long term problem with many studies reporting failure of bridges and concrete pipes due to corrosion within a short period after they were constructed. The concrete pipes which transport water are examples of structures that have suffered from corrosion; for example, the pipes of The Great Man-Made River Project of Libya. Five pipe failures due to corrosion have occurred since their installation. The main reason for the damage is corrosion of prestressed wires in the pipes due to the attack of chloride ions from the surrounding soil. Detection of the corrosion in initial stages has been very important to avoid other failures and the interruption of water flow. Even though most non-destructive methods which are used in the project are able to detect wire breaks, they cannot detect the presence of corrosion. Hence in areas where no excavation has been completed, areas of serious damage can go undetected. Therefore, the major problem which faces engineers is to find the best way to detect the corrosion and prevent the pipes from deteriorating. This paper reports on the use of the Acoustic Emission (AE) technique to detect the early stages of corrosion prior to deterioration of concrete structures.

Acoustic Emission Analysis of Prestressed Concrete Structures

International Nuclear Information System (INIS)

Elfergani, H A; Pullin, R; Holford, K M

2011-01-01

Corrosion is a substantial problem in numerous structures and in particular corrosion is very serious in reinforced and prestressed concrete and must, in certain applications, be given special consideration because failure may result in loss of life and high financial cost. Furthermore corrosion cannot only be considered a long term problem with many studies reporting failure of bridges and concrete pipes due to corrosion within a short period after they were constructed. The concrete pipes which transport water are examples of structures that have suffered from corrosion; for example, the pipes of The Great Man-Made River Project of Libya. Five pipe failures due to corrosion have occurred since their installation. The main reason for the damage is corrosion of prestressed wires in the pipes due to the attack of chloride ions from the surrounding soil. Detection of the corrosion in initial stages has been very important to avoid other failures and the interruption of water flow. Even though most non-destructive methods which are used in the project are able to detect wire breaks, they cannot detect the presence of corrosion. Hence in areas where no excavation has been completed, areas of serious damage can go undetected. Therefore, the major problem which faces engineers is to find the best way to detect the corrosion and prevent the pipes from deteriorating. This paper reports on the use of the Acoustic Emission (AE) technique to detect the early stages of corrosion prior to deterioration of concrete structures.

Study of AFM-based nanometric cutting process using molecular dynamics

International Nuclear Information System (INIS)

Zhu Pengzhe; Hu Yuanzhong; Ma Tianbao; Wang Hui

2010-01-01

Three-dimensional molecular dynamics (MD) simulations are conducted to investigate the atomic force microscope (AFM)-based nanometric cutting process of copper using diamond tool. The effects of tool geometry, cutting depth, cutting velocity and bulk temperature are studied. It is found that the tool geometry has a significant effect on the cutting resistance. The friction coefficient (cutting resistance) on the nanoscale decreases with the increase of tool angle as predicted by the macroscale theory. However, the friction coefficients on the nanoscale are bigger than those on the macroscale. The simulation results show that a bigger cutting depth results in more material deformation and larger chip volume, thus leading to bigger cutting force and bigger normal force. It is also observed that a higher cutting velocity results in a larger chip volume in front of the tool and bigger cutting force and normal force. The chip volume in front of the tool increases while the cutting force and normal force decrease with the increase of bulk temperature.

Axial Compression Behavior of a New Type of Prefabricated Concrete Sandwich Wall Panel

Science.gov (United States)

Qun, Xie; Shuai, Wang; Chun, Liu

2018-03-01

A novel type of prefabricated concrete sandwich wall panel which could be used as a load-bearing structural element in buildings has been presented in this paper. Compared with the traditional sandwich panels, there are several typical characteristics for this wall system, including core columns confined by spiral stirrup along the cross-section of panel with 600mm spacing, precast foamed concrete block between two structural layers as internal insulation part, and a three-dimensional (3D) steel wire skeleton in each layer which is composed of two vertical steel wire meshes connected by horizontally short steel bar. All steel segments in the panel are automatically prefabricated in factory and then are assembled to form steel system in site. In order to investigate the structural behavior of this wall panel, two full-scale panels have been experimentally studied under axial compressive load. The test results show that the wall panel presents good load-bearing capacity and integral stiffness without out-of-plane flexural failure. Compared to the panel with planar steel wire mesh in concrete layer, the panel with 3D steel wire skeleton presents higher strength and better rigidity even in the condition of same steel ratio in panels which verifies that the 3D steel skeleton could greatly enhance the structural behavior of sandwich panel.

A multilayer innovative solution to improve the adhesion of nanocrystalline diamond coatings

Energy Technology Data Exchange (ETDEWEB)

Poulon-Quintin, A., E-mail: poulon@icmcb-bordeaux.cnrs.fr [CNRS, ICMCB, UPR 9048, F-33600 Pessac (France); Univ. Bordeaux, ICMCB, UPR 9048, F-33600 Pessac (France); Faure, C.; Teulé-Gay, L.; Manaud, J.P. [CNRS, ICMCB, UPR 9048, F-33600 Pessac (France); Univ. Bordeaux, ICMCB, UPR 9048, F-33600 Pessac (France)

2015-03-15

Highlights: • Improvement of the NCD adhesion on WC-12%Co substrates for tooling applications using a multi-interlayer additional system. • Reduction of the graphite layer thickness and continuity at the interface with the diamond. • Transmission electron microscopy study for a better understanding of the diffusion phenomena occurring at the interfaces. - Abstract: Nano-crystalline diamond (NCD) films grown under negative biased substrates by chemical vapor deposition (CVD) are widely used as surface overlay coating onto cermet WC-Co cutting tools to get better performances. To improve the diamond adhesion to the cermet substrate, suitable multi-layer systems have been added. They are composed of a cobalt diffusion barrier close to the substrate (single and sequenced nitrides layers) coated with a nucleation extra layer to improve the nucleus density of diamond during CVD processing. For all systems, before and after diamond deposition, transmission electron microscopy (TEM) has been performed for a better understanding of the diffusion phenomena occurring at the interfaces and to evaluate the presence of graphitic species at the interface with the diamond. Innovative multilayer system dedicated to the regulation of cobalt diffusion coated with a bilayer system optimized for the carbon diffusion control, is shown as an efficient solution to significantly reduce the graphite layer formation at the interface with the diamond down to 10 nm thick and to increase the adhesion of NCD diamond layer as scratch-tests confirm.

Drilling waste makes concrete

International Nuclear Information System (INIS)

Rosfjord, A.

1993-01-01

The article deals with a method of drilling waste reclamation by utilizing the converted oil-containing cuttings from the North Sea in the concrete production in Norway. The oil content is to be removed in an incineration process by heating the cuttings to about 800 o C. The output capacity from the exhaust gas water cooling system is 7500 kW/hour, and is to be used in different industrial heating processes. The remaining content of pollutants in the cleaned exhaust gas outlet corresponds to the required limits with the exception of SO 2 and HCl. In addition, an exhaust gas washing plant is to be installed in the near future designed for the further reduction of pollutants by 90%. The converted raw materials are used as a supplement for lessening the demand of sand and cement in the production of concrete-made pipes. 1 fig

Towards a CO{sub 2} neutral urban environment. Cutting the wire

Energy Technology Data Exchange (ETDEWEB)

Flarup Jensen, K.; Bentzen, B. (Faktor 3, Copenhagen (Denmark)); Poulsen, Peter; Dam-Hansen, C.; Thorseth, A.; Corell, D.D.; Stentoft Hansen, S. (Technical Univ. of Denmark, DTU Fotonik, Roskilde (Denmark)); Katic, I.; Poulsen, Soeren (Teknologisk Institut, Taastrup (Denmark))

2010-07-01

The outcome of the project ''TOWARDS A CO{sub 2} NEUTRAL URBAN ENVIRONMENT'' - cutting the wire has been: 1) Development of an advanced and flexible LED based artificial light source for testing solar cells and small panels under low light conditions (0-200 W/m2) and spectral variations in 400 nm - 1100 nm. 2) Development of hardware and software/user interface for electrical characterization of solar cells and panels by obtaining IV-curves and spectral response curves for solar cells and panels irradiated by the LED light source. 3) Develop and production of 10 advanced 100 nm spectrally resolved light logger units for stand-alone battery powered action for at least half a year in the addressed interval from 400 nm - 1100 nm. 4) Development of a stand-alone software tool and user interface for setup and data output of the data logger units. 5) Measuring the light condition at various spots for one whole year in two streets in Copenhagen. 6) Datahandling and comparison irradiation measurements with calculated and normalized data from solar simulation software and data from rooftop measurements at Danish Technological Institute and Danish Meteorological Institute. 7) Organization of a workshop for architects and city planners for who the results from this project should catalyze and lower the barriers for creating new or installing more solar powered applications in the urban environment. 8) Branding of the potential for saving energy and CO{sub 2}, cost of wirering and a lot of other secondary costs by using solar power as a source of energy directly where the need is in the urban environment. (Author)

From barbed wire to radar traps

International Nuclear Information System (INIS)

Anon.

1978-01-01

Several million DM are required already to protect the building sites of power plants. From the very beginning concrete, wood, and barbed wire are used to make a protective wall against intruders, or in official German, 'unauthorized persons'. This expensive provisional set-up is later supplanted by electronic alarm and safety systems. A review of available systems helps to give a picture of power plant protection. (orig.) 891 HP [de

Investigation of active vibration drilling using acoustic emission and cutting size analysis

Directory of Open Access Journals (Sweden)

Yingjian Xiao

2018-04-01

Full Text Available This paper describes an investigation of active bit vibration on the penetration mechanisms and bit-rock interaction for drilling with a diamond impregnated coring bit. A series of drill-off tests (DOTs were conducted where the drilling rate-of-penetration (ROP was measured at a series of step-wise increasing static bit thrusts or weight-on-bits (WOBs. Two active DOTs were conducted by applying 60 Hz axial vibration at the bit-rock interface using an electromagnetic vibrating table mounted underneath the drilling samples, and a passive DOT was conducted where the bit was allowed to vibrate naturally with lower amplitude due to the compliance of the drilling sample mountings. During drilling, an acoustic emission (AE system was used to record the AE signals generated by the diamond cutter penetration and the cuttings were collected for grain size analysis. The instrumented drilling system recorded the dynamic motions of the bit-rock interface using a laser displacement sensor, a load cell, and an LVDT (linear variable differential transformer recorded the dynamic WOB and the ROP, respectively. Calibration with the drilling system showed that rotary speed was approximately the same at any given WOB, facilitating comparison of the results at the same WOB. Analysis of the experimental results shows that the ROP of the bit at any given WOB increased with higher amplitude of axial bit-rock vibration, and the drill cuttings increased in size with a higher ROP. Spectral analysis of the AEs indicated that the higher ROP and larger cutting size were correlated with a higher AE energy and a lower AE frequency. This indicated that larger fractures were being created to generate larger cutting size. Overall, these results indicate that a greater magnitude of axial bit-rock vibration produces larger fractures and generates larger cuttings which, at the same rotary speed, results in a higher ROP. Keywords: Active bit vibration, Diamond coring drilling, Drill

Development of high voltage lead wires using electron beam irradiation

International Nuclear Information System (INIS)

Bae Hunjai; Sohn Hosoung; Choi Dongjung

1995-01-01

It is known to those skilled to the art that the electric wires used in high voltage operating electric equipments such as TV sets, microwave ovens, duplicators and etc., have such a structure that a conductor is coated with an insulating layer which is encapsulated with a protecting jacket layer. The electric wire specification such as UL and CSA requires superior cut-through property and flame-retardant property of the wire for utilization safety. The cut-through property of insulation material, for example, high density polyethylene, can be increased by crosslinking of the polymer. Also the flame-retardant property of jacket material which protects the flammable inner insulation can be raised by flame-retardant formulating of the material. In the wire and cable industry, crosslinking by electron beam processing is more effective than that by chemical processing in the viewpoint of through-put rate of the products. The jacket layer of the wire plays the role of protecting the insulation material from burning. The protecting ability of the jacket is related to its inherent flammability and formability of swollen carbonated layer when burned. Crosslinking of the material gives a good formability of swollen carbonated layer, and it protects the insulation material from direct flame. In formulating the flame-retardant jacket material, a crosslinking system must be considered with base polymers and other flame-retardant additives. (Author)

Development of high voltage lead wires using electron beam irradiation

International Nuclear Information System (INIS)

Bae Hunjai; Sohn Hosoung; Choi Dongjung

1995-01-01

It is known to those skilled to the art that the electric wires used in high voltage operating electric equipment such as TV sets, microwave ovens, duplicators etc., have such a structure that a conductor is coated with an insulating layer which is encapsulated with a protecting jacket layer. The electric wire specification such as UL and CSA requires superior cut-through and flame-retardant property of the wire for utilization safety. The cut-through property of insulation material, for example, high density polyethylene, can be increased by crosslinking of the polymer. Also the flame-retardant property of jacket material which protects the flammable inner insulation can be raised by flame-retardant formulating of the material. In the wire and cable industry, crosslinking by electron beam processing is more effective than that by chemical processing in the viewpoint of through-put rate of the products. The jacket layer of the wire plays the role of protecting the insulation material from burning. The protecting ability of the jacket is related to its inherent flammability and formability of swollen carbonated layer when burned. Crosslinking of the material gives a good formability of swollen carbonated layer, and it protects the insulation material from direct flame. In formulating the flame-retardant jacket material, a crosslinking system must be considered with base polymers and other flame-retardant additives. (Author)

Prediction of material removal rate and surface roughness for wire electrical discharge machining of nickel using response surface methodology

Directory of Open Access Journals (Sweden)

Thangam Chinnadurai

2016-12-01

Full Text Available This study focuses on investigating the effects of process parameters, namely, Peak current (Ip, Pulse on time (Ton, Pulse off time (Toff, Water pressure (Wp, Wire feed rate (Wf, Wire tension (Wt, Servo voltage (Sv and Servo feed setting (Sfs, on the Material Removal Rate (MRR and Surface Roughness (SR for Wire electrical discharge machining (Wire-EDM of nickel using Taguchi method. Response Surface Methodology (RSM is adopted to evolve mathematical relationships between the wire cutting process parameters and the output variables of the weld joint to determine the welding input parameters that lead to the desired optimal wire cutting quality. Besides, using response surface plots, the interaction effects of process parameters on the responses are analyzed and discussed. The statistical software Mini-tab is used to establish the design and to obtain the regression equations. The developed mathematical models are tested by analysis-of-variance (ANOVA method to check their appropriateness and suitability. Finally, a comparison is made between measured and calculated results, which are in good agreement. This indicates that the developed models can predict the responses accurately and precisely within the limits of cutting parameter being used.

Prediction of material removal rate and surface roughness for wire electrical discharge machining of nickel using response surface methodology

International Nuclear Information System (INIS)

Chinnadurai, T.; Vendan, S.A.

2016-01-01

This study focuses on investigating the effects of process parameters, namely, Peak current (Ip), Pulse on time (Ton), Pulse off time (Toff), Water pressure (Wp), Wire feed rate (Wf), Wire tension (Wt), Servo voltage (Sv) and Servo feed setting (Sfs), on the Material Removal Rate (MRR) and Surface Roughness (SR) for Wire electrical discharge machining (Wire-EDM) of nickel using Taguchi method. Response Surface Methodology (RSM) is adopted to evolve mathematical relationships between the wire cutting process parameters and the output variables of the weld joint to determine the welding input parameters that lead to the desired optimal wire cutting quality. Besides, using response surface plots, the interaction effects of process parameters on the responses are analyzed and discussed. The statistical software Mini-tab is used to establish the design and to obtain the regression equations. The developed mathematical models are tested by analysis-of-variance (ANOVA) method to check their appropriateness and suitability. Finally, a comparison is made between measured and calculated results, which are in good agreement. This indicates that the developed models can predict the responses accurately and precisely within the limits of cutting parameter being used. (Author)

Prediction of material removal rate and surface roughness for wire electrical discharge machining of nickel using response surface methodology

Energy Technology Data Exchange (ETDEWEB)

Chinnadurai, T.; Vendan, S.A.

2016-07-01

This study focuses on investigating the effects of process parameters, namely, Peak current (Ip), Pulse on time (Ton), Pulse off time (Toff), Water pressure (Wp), Wire feed rate (Wf), Wire tension (Wt), Servo voltage (Sv) and Servo feed setting (Sfs), on the Material Removal Rate (MRR) and Surface Roughness (SR) for Wire electrical discharge machining (Wire-EDM) of nickel using Taguchi method. Response Surface Methodology (RSM) is adopted to evolve mathematical relationships between the wire cutting process parameters and the output variables of the weld joint to determine the welding input parameters that lead to the desired optimal wire cutting quality. Besides, using response surface plots, the interaction effects of process parameters on the responses are analyzed and discussed. The statistical software Mini-tab is used to establish the design and to obtain the regression equations. The developed mathematical models are tested by analysis-of-variance (ANOVA) method to check their appropriateness and suitability. Finally, a comparison is made between measured and calculated results, which are in good agreement. This indicates that the developed models can predict the responses accurately and precisely within the limits of cutting parameter being used. (Author)

Explosive cutting techniques for dismantling of concrete structures in a nuclear power station following decommissioning

International Nuclear Information System (INIS)

Freund, H.U.; Fleischer, C.C.

1993-01-01

This report describes the work that has been jointly carried out, based on a common and complementary research programme, by the Battelle Institut e.V., Frankfurt and Taylor Woodrow Construction Ltd., Southall, on the controlled use of explosives for the cutting and safe removal of activated and contaminated parts of nuclear facilities without impairing the overall structural integrity. Previous work had demonstrated the feasibility of using explosive techniques for the stripping off of an equivalent thickness of concrete, for radiation protection, from the inside walls of nuclear facilities. The present research work aims at complementing, improving and optimizing the foregoing work. Extensive investigations have been executed on the adjustment of blasting parameters, material and structural effects, drilling techniques, particle distribution and on procedures for remote handling. The report presents the results obtained from field trials and theoretical analysis undertaken to augment the development programme. It concludes that the controlled use of explosives offers a safe and favourable dismantling technique for the decommissioning of nuclear facilities

Making the cut for the contour method

OpenAIRE

Bouchard, P. John; Ledgard, Peter; Hiller, Stan; Hosseinzadh Torknezhad, Foroogh

2012-01-01

The contour method is becoming an increasingly popular measurement technique for mapping residual stress in engineering components. The accuracy of the technique is critically dependent on the quality of the cut performed. This paper presents results from blind cutting trials on austenitic stainless steel using electro-discharge machines made by three manufacturers. The suitability of the machines is assessed based on the surface finish achieved, risk of wire breakages and the nature of cutti...

Diamond Fuzzy Number

Directory of Open Access Journals (Sweden)

T. Pathinathan

2015-01-01

Full Text Available In this paper we define diamond fuzzy number with the help of triangular fuzzy number. We include basic arithmetic operations like addition, subtraction of diamond fuzzy numbers with examples. We define diamond fuzzy matrix with some matrix properties. We have defined Nested diamond fuzzy number and Linked diamond fuzzy number. We have further classified Right Linked Diamond Fuzzy number and Left Linked Diamond Fuzzy number. Finally we have verified the arithmetic operations for the above mentioned types of Diamond Fuzzy Numbers.

High and low torque handpieces: cutting dynamics, enamel cracking and tooth temperature.

Science.gov (United States)

Watson, T F; Flanagan, D; Stone, D G

2000-06-24

The aim of these experiments was to compare the cutting dynamics of high-speed high-torque (speed-increasing) and high-speed low-torque (air-turbine) handpieces and evaluate the effect of handpiece torque and bur type on sub-surface enamel cracking. Temperature changes were also recorded in teeth during cavity preparation with high and low torque handpieces with diamond and tungsten carbide (TC) burs. The null hypothesis of this study was that high torque handpieces cause more damage to tooth structure during cutting and lead to a rise in temperature within the pulp-chamber. Images of the dynamic interactions between burs and enamel were recorded at video rate using a confocal microscope. Central incisors were mounted on a specially made servomotor driven stage for cutting with a type 57 TC bur. The two handpiece types were used with simultaneous recording of cutting load and rate. Sub-surface enamel cracking caused by the use of diamond and TC burs with high and low torque was also examined. Lower third molars were sectioned horizontally to remove the cusp tips and then the two remaining crowns cemented together with cyanoacrylate adhesive, by their flat surfaces. Axial surfaces of the crowns were then prepared with the burs and handpieces. The teeth were then separated and the original sectioned surface examined for any cracks using a confocal microscope. Heat generation was measured using thermocouples placed into the pulp chambers of extracted premolars, with diamond and TC burs/high-low torque handpiece variables, when cutting occlusal and cervical cavities. When lightly loaded the two handpiece types performed similarly. However, marked differences in cutting mechanisms were noted when increased forces were applied to the handpieces with, generally, an increase in cutting rate. The air turbine could not cope with steady heavy loads, tending to stall. 'Rippling' was seen in the interface as this stall developed, coinciding with the bur 'clearing' itself. No

Reduction in static friction by deposition of a homogeneous diamond-like carbon (DLC) coating on orthodontic brackets.

Science.gov (United States)

Akaike, Shun; Hayakawa, Tohru; Kobayashi, Daishiro; Aono, Yuko; Hirata, Atsushi; Hiratsuka, Masanori; Nakamura, Yoshiki

2015-01-01

In orthodontics, a reduction in static friction between the brackets and wire is important to enable easy tooth movement. The aim of this study was to examine the effects of a homogeneous diamond-like carbon (DLC) coating on the whole surfaces of slots in stainless steel orthodontic brackets on reducing the static friction between the brackets and the wire. The DLC coating was characterized using Raman spectroscopy, surface roughness and contact angle measurements, and SEM observations. Rectangular stainless steel and titanium-molybdenum alloy wires with two different sizes were employed, and the static friction between the brackets and wire was measured under dry and wet conditions. The DLC coating had a thickness of approximately 1.0 μm and an amorphous structure was identified. The results indicated that the DLC coating always led to a reduction in static friction.

Diamond Pixel Detectors and 3D Diamond Devices

International Nuclear Information System (INIS)

Venturi, N.

2016-01-01

Results from detectors of poly-crystalline chemical vapour deposited (pCVD) diamond are presented. These include the first analysis of data of the ATLAS Diamond Beam Monitor (DBM). The DBM module consists of pCVD diamond sensors instrumented with pixellated FE-I4 front-end electronics. Six diamond telescopes, each with three modules, are placed symmetrically around the ATLAS interaction point. The DBM tracking capabilities allow it to discriminate between particles coming from the interaction point and background particles passing through the ATLAS detector. Also, analysis of test beam data of pCVD DBM modules are presented. A new low threshold tuning algorithm based on noise occupancy was developed which increases the DBM module signal to noise ratio significantly. Finally first results from prototypes of a novel detector using pCVD diamond and resistive electrodes in the bulk, forming a 3D diamond device, are discussed. 3D devices based on pCVD diamond were successfully tested with test beams at CERN. The measured charge is compared to that of a strip detector mounted on the same pCVD diamond showing that the 3D device collects significantly more charge than the planar device.

predicting the compressive strength of concretes made with granite

African Journals Online (AJOL)

2013-03-01

Mar 1, 2013 ... computational model based on artificial neural networks for the determination of the compressive strength of concrete ... Strength being the most important property of con- ... to cut corners use low quality concrete materials in .... manner of operation of natural neurons in the human body. ... the output ai.

Durability of saw-cut joints in plain cement concrete pavements : [technical summary].

Science.gov (United States)

2011-01-01

The main objective of this study was to evaluate factors influencing the durability of the joints in portland cement concrete pavement in the state of Indiana. : The scope of the research included the evaluation of the absorption of water in concrete...

Experimental study on concrete cutting by CO{sub 2} laser beam

Energy Technology Data Exchange (ETDEWEB)

Kutsumizu, Akira; Tomura, Hidemasa; Wakizaka, Tatsuya; Hishikawa, Kyoichi; Moriya, Masahiro [Ohbayashi Corp., Tokyo (Japan)

1994-10-01

Methods for dismantling nuclear reactor facilities must meet particularly exacting requirements imposed by heavily reinforced and radioactivated reactor shield walls. Conventional methods do not meet all such requirements, however. Intrigued by excellent characteristics of the laser cutting method relative to nuclear facility demolition, we carried out an experimental study to make a comprehensive evaluation of its characteristics, especially for deep cutting, with success in identifying main factors affecting the cutting depth of a laser and characterizing its cutting behavior. The study results indicate that a 50 kW class CO{sub 2} laser has a potential to provide a practicable cutting speed and depth. (author).

Behavior of NiTiNb SMA wires under recovery stress or prestressing.

Science.gov (United States)

Choi, Eunsoo; Nam, Tae-Hyun; Chung, Young-Soo; Kim, Yeon-Wook; Lee, Seung-Yong

2012-01-05

The recovery stress of martensitic shape-memory alloy [SMA] wires can be used to confine concrete, and the confining effectiveness of the SMA wires was previously proved through experimental tests. However, the behavior of SMA wires under recovery stress has not been seriously investigated. Thus, this study conducted a series of tests of NiTiNb martensitic SMA wires under recovery stress with varying degrees of prestrain on the wires and compared the behavior under recovery stress with that under prestressing of the wires. The remaining stress was reduced by the procedure of additional strain loading and unloading. More additional strains reduced more remaining stresses. When the SMA wires were heated up to the transformation temperature under prestress, the stress on the wires increased due to the state transformation. Furthermore, the stress decreased with a decreasing temperature of the wires down to room temperature. The stress of the NiTiNb wires was higher than the prestress, and the developed stress seemed to depend on the composition of the SMAs. When an additional strain was subsequently loaded and unloaded on the prestressed SMA wires, the remaining stress decreased. Finally, the remaining stress becomes zero when loading and unloading a specific large strain.

Experimental study for development of thermic lance cutting method

International Nuclear Information System (INIS)

Machida, N.; Katano, Y.; Kamiya, Y.

1988-01-01

A series of experiments on a thermic lance cutting method were carried out to obtain useful data for the practical application of this method to the dismantling of reinforced concrete. As a first step, a performance experiment was executed to study basic cutting performance relating to oxygen consumption, extent of bar loss and cutting speed, as well as by-products generated during cutting work such as powdered dust, gas, fumes and slag. An automated and remote-controlled cutting machine was then developed utilizing automated bar supply and ignition. This paper describes the result of these experiments. (author)

Diamond bio electronics.

Science.gov (United States)

Linares, Robert; Doering, Patrick; Linares, Bryant

2009-01-01

The use of diamond for advanced applications has been the dream of mankind for centuries. Until recently this dream has been realized only in the use of diamond for gemstones and abrasive applications where tons of diamonds are used on an annual basis. Diamond is the material system of choice for many applications, but its use has historically been limited due to the small size, high cost, and inconsistent (and typically poor) quality of available diamond materials until recently. The recent development of high quality, single crystal diamond crystal growth via the Chemical Vapor Deposition (CVD) process has allowed physcists and increasingly scientists in the life science area to think beyond these limitations and envision how diamond may be used in advanced applications ranging from quantum computing, to power generation and molecular imaging, and eventually even diamond nano-bots. Because of diamond's unique properties as a bio-compatible material, better understanding of diamond's quantum effects and a convergence of mass production, semiconductor-like fabrication process, diamond now promises a unique and powerful key to the realization of the bio-electronic devices being envisioned for the new era of medical science. The combination of robust in-the-body diamond based sensors, coupled with smart bio-functionalized diamond devices may lead to diamond being the platform of choice for bio-electronics. This generation of diamond based bio-electronic devices would contribute substantially to ushering in a paradigm shift for medical science, leading to vastly improved patient diagnosis, decrease of drug development costs and risks, and improved effectiveness of drug delivery and gene therapy programs through better timed and more customized solutions.

Numerical simulation of rock cutting using 2D AUTODYN

International Nuclear Information System (INIS)

Woldemichael, D E; Rani, A M Abdul; Lemma, T A; Altaf, K

2015-01-01

In a drilling process for oil and gas exploration, understanding of the interaction between the cutting tool and the rock is important for optimization of the drilling process using polycrystalline diamond compact (PDC) cutters. In this study the finite element method in ANSYS AUTODYN-2D is used to simulate the dynamics of cutter rock interaction, rock failure, and fragmentation. A two-dimensional single PDC cutter and rock model were used to simulate the orthogonal cutting process and to investigate the effect of different parameters such as depth of cut, and back rake angle on two types of rocks (sandstone and limestone). In the simulation, the cutting tool was dragged against stationary rock at predetermined linear velocity and the depth of cut (1,2, and 3 mm) and the back rake angles(-10°, 0°, and +10°) were varied. The simulation result shows that the +10° back rake angle results in higher rate of penetration (ROP). Increasing depth of cut leads to higher ROP at the cost of higher cutting force. (paper)

A study of estimating cutting depth for multi-pass nanoscale cutting by using atomic force microscopy

International Nuclear Information System (INIS)

Lin, Zone-Ching; Hsu, Ying-Chih

2012-01-01

This paper studies two models for estimating cutting depth of multi-pass nanoscale cutting by using an atomic force microscopy (AFM) probe. One estimates cutting depth for multi-pass nanoscale cutting by using regression equations of nanoscale contact pressure factor (NCP factor) while the other uses equation of specific down force energy (SDFE). This paper proposes taking a diamond-coated probe of AFM as the cutting tool to carry out multi-pass nanoscale cutting experiments on the surface of sapphire substrate. In the process of experimentation, different down forces are set, and the probe shape of AFM is known, then using each down force to multi-pass cutting the sapphire substrate. From the measured experimental data of a central cutting depth of the machining groove by AFM, this paper calculates the specific down force energy of each down force. The experiment results reveal that the specific down force energy of each case of multi-pass nanoscale cutting for different down forces under a probe of AFM is close to a constant value. This paper also compares the nanoscale cutting results from estimating cutting depths for each pass of multi-pass among the experimental results and the calculating results obtained by the two theories models. It is found that the model of specific down force energy can calculate cutting depths for each nanoscale cutting pass by one equation. It is easier to use than the multi-regression equations of the nanoscale contact pressure factor. Besides, the estimations of cutting depth results obtained by the model of specific down force energy are closer to that of the experiment results. It shows that the proposed specific down force energy model in this paper is an acceptable model.

Containers, particularly prestressed concrete pressure vessels for nuclear reactor plants

International Nuclear Information System (INIS)

Schoening, J.; Schwiers, H.G.; Mitterbacher, P.

1986-01-01

Pressure and temperature changes act on the liner, which cause differential expansion between the liner and the prestressed concrete. So that there will be no overload or damage to the liner, its anchoring or the concrete structure, cutouts are provided in the concrete at deflection positions of the steel cladding, connections and penetrations. These cut-outs are filled with inserts made of elastic or plastic material. (DG) [de

Load carrying capacity of keyed joints reinforced with high strength wire rope loops

OpenAIRE

Jørgensen, Henrik B.; Hoang, Linh Cao

2015-01-01

Vertical shear connections between precast concrete wall elements are usually made as keyed joints reinforced with overlapping U-bars. The overlapping U-bars form a cylindrical core in which the locking bar is placed and the connection is subsequently grouted with mortar. A more construction friendly shear connection can be obtained by replacing the U-bars with high strength looped wire ropes. The wire ropes have the advantage of being flexible (they have virtually no bending stiffness) which...

Structural health monitoring for DOT using magnetic shape memory alloy cables in concrete

Science.gov (United States)

Davis, Allen; Mirsayar, Mirmilad; Sheahan, Emery; Hartl, Darren

2018-03-01

Embedding shape memory alloy (SMA) wires in concrete components offers the potential to monitor their structural health via external magnetic field sensing. Currently, structural health monitoring (SHM) is dominated by acoustic emission and vibration-based methods. Thus, it is attractive to pursue alternative damage sensing techniques that may lower the cost or increase the accuracy of SHM. In this work, SHM via magnetic field detection applied to embedded magnetic shape memory alloy (MSMA) is demonstrated both experimentally and using computational models. A concrete beam containing iron-based MSMA wire is subjected to a 3-point bend test where structural damage is induced, thereby resulting in a localized phase change of the MSMA wire. Magnetic field lines passing through the embedded MSMA domain are altered by this phase change and can thus be used to detect damage within the structure. A good correlation is observed between the computational and experimental results. Additionally, the implementation of stranded MSMA cables in place of the MSMA wire is assessed through similar computational models. The combination of these computational models and their subsequent experimental validation provide sufficient support for the feasibility of SHM using magnetic field sensing via MSMA embedded components.

Investigation of element contents of natural diamond crystals of different gemological features by INAA and autoradiography

International Nuclear Information System (INIS)

Khamrayeva, D.S.; Ulugmuradov, S.; Didyk, A.Y.; Gasanov, M.; Solodova, J.P.; Sedova, E.A.

2004-01-01

Full text: The work presented aims at understanding the role of Co, Ni, Ti, Cr, Mn, Cu impurities on the natural diamond ( Type Ι ) quality, microstructure and morphology having different gemological features for identification their deposit. An according of the Kimberly Process there is Certification Scheme for regulating trade in diamonds to exclude 'bloody' diamonds. The 'four C's' criteria (color, clarity, carat weight, cut) had for decades been used by gemologists worldwide to evaluate precious gem diamonds. Those four parameters were believed to determine the value of the stones. Some 10 years ago gemologists added to those traditional criteria a fifth C, signifying Confidence. The role of the fifth C in pricing precious stones increased over time. An according of the Kimberly Process it is necessary to determine diamond deposit. Impurity content of natural diamonds is basic feature to for identification their deposit. We have used autoradiographic technique for investigation of spatial impurity distributions in natural diamond crystals. It is based on the secondary beta irradiation registration. Impurities were identified by energy lines of the gamma spectra obtained and by half-life periods. We bring information which allow to clarify the spatial distributions of Co, Ni, Ti, Cr, Mn, Cu impurities depended inner morphology of diamond crystal. It was established several types of impurity distributions depending from inner morphology of diamond crystals. Results of INAA and autoradiographic study of natural diamonds use for to make of international data for identification their deposit

Thermochemical micro imprinting of single-crystal diamond surface using a nickel mold under high-pressure conditions

Energy Technology Data Exchange (ETDEWEB)

Imoto, Yuji; Yan, Jiwang, E-mail: yan@mech.keio.ac.jp

2017-05-15

Graphical abstract: A Ni mold and thermochemically imprinted microstructures on diamond. - Highlights: • A thermochemical method for micro machining/patterning of diamond is proposed. • Various kinds of microstructures were imprinted on diamond using a Ni mold. • A graphite layer is formed during imprinting which can be removed by acid. • The processing depth depends strongly on pressure and temperature. - Abstract: Single-crystal diamond is an important material for cutting tools, micro electro mechanical systems, optical devices, and semiconductor substrates. However, the techniques for producing microstructures on diamond surface with high efficiency and accuracy have not been established. This paper proposes a thermochemical imprinting method for transferring microstructures from a nickel (Ni) mold onto single-crystal diamond surface. The Ni mold was micro-structured by a nanoindenter and then pressed against the diamond surface under high temperature and pressure in argon atmosphere. Results show that microstructures on the Ni mold were successfully transferred onto the diamond surface, and their depth increased with both pressure and temperature. Laser micro-Raman spectroscopy, transmission electron microscopy (TEM) and electron energy loss spectroscopy (EELS) analyses indicate that a graphite layer was formed over the contact area between diamond and Ni during pressing, and after washing by a mixed acid, the graphite layer could be completely removed. This study demonstrated the feasibility of a cost-efficient fabrication method for large-area microstructures on single-crystal diamond.

Lateral overgrowth of diamond film on stripes patterned Ir/HPHT-diamond substrate

Science.gov (United States)

Wang, Yan-Feng; Chang, Xiaohui; Liu, Zhangcheng; Liu, Zongchen; Fu, Jiao; Zhao, Dan; Shao, Guoqing; Wang, Juan; Zhang, Shaopeng; Liang, Yan; Zhu, Tianfei; Wang, Wei; Wang, Hong-Xing

2018-05-01

Epitaxial lateral overgrowth (ELO) of diamond films on patterned Ir/(0 0 1)HPHT-diamond substrates have been carried out by microwave plasma CVD system. Ir/(0 0 1)HPHT-diamond substrates are fabricated by photolithographic and magnetron sputtering technique. The morphology of the as grown ELO diamond film is characterized by optical microscopy and scanning electronic microscopy. The quality and stress of the ELO diamond film are investigated by surface etching pit density and micro-Raman spectroscopy. Two ultraviolet photodetectors are fabricated on ELO diamond area and non-ELO diamond area prepared on same substrate, and that one on ELO diamond area indicates better photoelectric properties. All results indicate quality of ELO diamond film is improved.

Notched K-wire for low thermal damage bone drilling.

Science.gov (United States)

Liu, Yao; Belmont, Barry; Wang, Yiwen; Tai, Bruce; Holmes, James; Shih, Albert

2017-07-01

The Kirschner wire (K-wire) is a common bone drilling tool in orthopedic surgery to affix fractured bone. Significant heat is produced due to both the cutting and the friction between the K-wire and the bone debris during drilling. Such heat can result in high temperatures, leading to osteonecrosis and other secondary injuries. To reduce thermal injury and other high-temperature associated complications, a new K-wire design with three notches along the three-plane trocar tip fabricated using a thin micro-saw tool is studied. These notches evacuate bone debris and reduce the clogging and heat generation during bone drilling. A set of four K-wires, one without notches and three notched, with depths of 0.5, 0.75, and 1mm, are evaluated. Bone drilling experiments conducted on bovine cortical bone show that notched K-wires could effectively decrease the temperature, thrust force, and torque during bone drilling. K-wires with notches 1mm deep reduced the thrust force and torque by approximately 30%, reduced peak temperatures by 43%, and eliminated blackened burn marks in bone. This study demonstrates that a simple modification of the tip of K-wires can effectively reduce bone temperatures during drilling. Copyright © 2017 IPEM. Published by Elsevier Ltd. All rights reserved.

Studies on nanosecond 532nm and 355nm and ultrafast 515nm and 532nm laser cutting super-hard materials

Science.gov (United States)

Zhang, Jie; Tao, Sha; Wang, Brian; Zhao, Jay

2017-02-01

In this paper, micro-processing of three kinds of super-hard materials of poly-crystal diamond (PCD)/tungsten-carbide (WC), CVD-diamond and cubic boron nitride (CNB) has been systematically studied using nanosecond laser (532nm and 355nm), and ultrafast laser (532nm and 515nm). Our purpose is to investigate a full laser micro-cutting solution to achieve a ready-to-use cutting tool insert (CTI). The results show a clean cut with little burns and recasting at edge. The cutting speed of 2-10mm/min depending on thickness was obtained. The laser ablation process was also studied by varying laser parameters (wavelength, pulse width, pulse energy, repetition rate) and tool path to improve cutting speed. Also, studies on material removal efficiency (MRE) of PCD/WC with 355nm-ns and 515nm-fs laser as a function of laser fluence show that 355nm-ns laser is able to achieve higher MRE for PCD and WC. Thus, ultrafast laser is not necessarily used for superhard material cutting. Instead, post-polishing with ultrafast laser can be used to clean cutting surface and improve smoothness.

Optimal Design of Magnetic ComponentsinPlasma Cutting Power Supply

Science.gov (United States)

Jiang, J. F.; Zhu, B. R.; Zhao, W. N.; Yang, X. J.; Tang, H. J.

2017-10-01

Phase-shifted transformer and DC reactor are usually needed in chopper plasma cutting power supply. Because of high power rate, the loss of magnetic components may reach to several kilowatts, which seriously affects the conversion efficiency. Therefore, it is necessary to research and design low loss magnetic components by means of efficient magnetic materials and optimal design methods. The main task in this paper is to compare the core loss of different magnetic material, to analyze the influence of transformer structure, winding arrangement and wire structure on the characteristics of magnetic component. Then another task is to select suitable magnetic material, structure and wire in order to reduce the loss and volume of magnetic components. Based on the above outcome, the optimization design process of transformer and dc reactor are proposed in chopper plasma cutting power supply with a lot of solutions. These solutions are analyzed and compared before the determination of the optimal solution in order to reduce the volume and power loss of the two magnetic components and improve the conversion efficiency of plasma cutting power supply.

Diamond identifaction

International Nuclear Information System (INIS)

1976-01-01

X-ray topography on diamonds allows for unique identification of diamonds. The method described consists of the registration of crystal defects, inclusions etc. of a diamond, resulting in a 'finger print' of the individual jewel which can only be changed by its complete destruction

Efficiency of innovative technology in construction industry

Science.gov (United States)

Stverkova, H.; Vaclavik, V.

2017-10-01

The need for sustainability increasingly influences the development of new technologies, business processes and working practices. Innovations are an important part of all business processes. The aim of innovation is, in particular, to reduce the burden on the environment. The current trend in the construction industry is diamond rope cutting. The aim of the paper is to evaluate the most advanced technology for cutting and removing concrete structures in terms of efficiency.

Method of dismantling cylindrical structure by cutting

International Nuclear Information System (INIS)

Harada, Minoru; Mitsuo, Kohei; Yokota, Isoya; Nakamura, Kenjiro.

1989-01-01

This invention concerns a method of cutting and removing cylindrical structures, for example, iron-reinforced concrete materials such as thermal shielding walls in BWR type power plants into block-like form. That is, in a method of cutting and removing the cylindrical structure from the side of the outer wall, the structural material is cut from above to below successively in the axial direction and the circumferential direction by means abrasive jet by remote operation and cut into blocks each of a predetermined size. The cut out blocks are successively taken out. Cutting of the material from above to below by remote operation and taking out of small blocks causes no hazards to human body. Upon practicing the present invention, it is preferred to use a processing device for slurry and exhaust gases for preventing scattering of activated dismantled pieces or powdery dusts. (K.M.)

Diamond identification

International Nuclear Information System (INIS)

Lang, A.R.

1979-01-01

Methods of producing sets of records of the internal defects of diamonds as a means of identification of the gems by x-ray topography are described. To obtain the records one can either use (a) monochromatic x-radiation reflected at the Bragg angle from crystallographically equivalent planes of the diamond lattice structure, Bragg reflections from each such plane being recorded from a number of directions of view, or (b) white x-radiation incident upon the diamond in directions having a constant angular relationship to each equivalent axis of symmetry of the diamond lattice structure, Bragg reflections being recorded for each direction of the incident x-radiation. By either method an overall point-to-point three dimensional representation of the diamond is produced. (U.K.)

Equilibria of Generalized Cut and Choose Protocols

DEFF Research Database (Denmark)

Branzei, Simina; Caragiannis, Ioannis; Kurokawa, David

Classic cake cutting protocols — which fairly allocate a divisible good among agents with heterogeneous preferences — are susceptible to manipulation. Do their strategic outcomes still guarantee fairness? To answer this question we adopt a novel algo rithmic approach, proposing a concrete computa...

Characterization of High Density Concrete by Ultrasonic Goniometer

International Nuclear Information System (INIS)

Suhairy Sani; Mohamad Pauzi Ismail; Noor Azreen Masenwat; Nasharuddin Isa; Mohamad Haniza Mahmud

2014-01-01

This paper described the results of ultrasonic goniometer measurements on concrete containing hematite. Local hematite stones were used as aggregates to produce high density concrete for application in X-and gamma shielding. Concrete cube samples (150 mm x 150 mm x 150 mm) containing hematite as coarse aggregates were prepared by changing mix ratio, water to cement ratio (w/ c) and types of fine aggregate. All samples were cured in water for 7 days. After 28 days of casting, the concrete cubes were then cut into small size of about 10 mm x 20 mm x 30 mm so that it can be fitted into goniometer specimen holder. From this measurement, longitudinal, shear and surface Rayleigh waves in the concrete can be determined. The measurement results are explained and discussed. (author)

Experimental Investigation on Ductile Mode Micro-Milling of ZrO2 Ceramics with Diamond-Coated End Mills

Directory of Open Access Journals (Sweden)

Rong Bian

2018-03-01

Full Text Available ZrO2 ceramics are currently used in a broad range of industrial applications. However, the machining of post-sintered ZrO2 ceramic is a difficult task, due to its high hardness and brittleness. In this study, micro-milling of ZrO2 with two kinds of diamond-coated end mills has been conducted on a Kern MMP 2522 micro-milling center (Kern Microtechnik GmbH, Eschenlohe, Germany. To achieve a ductile mode machining of ZrO2, the feed per tooth and depth of cut was set in the range of a few micrometers. Cutting force and machined surface roughness have been measured by a Kistler MiniDynamometer (Kistler Group, Winterthur, Switzerland and a Talysurf 120 L profilometer (Taylor Hobson Ltd., Leicester, UK, respectively. Machined surface topography and tool wear have been examined under SEM. Experiment results show that the material can be removed in ductile mode, and mirror quality surface with Ra low as 0.02 μm can be achieved. Curled and smooth chips have been collected and observed. The axial cutting force Fz is always bigger than Fx and Fy, and presents a rising trend with increasing of milling length. Tool wear includes delamination of diamond coating and wear of tungsten carbide substrate. Without the protection of diamond coating, the tungsten carbide substrate was worn out quickly, resulting a change of tool tip geometry.

Investigation of cutting-induced damage in CMC bend bars

Directory of Open Access Journals (Sweden)

Neubrand A.

2015-01-01

Full Text Available Ceramic matrix composites (“CMC” with a strong fibre-matrix interface can be made damage-tolerant by introducing a highly porous matrix. Such composites typically have only a low interlaminar shear strength, which can potentially promote damage when preparing specimens or components by cutting. In order to investigate the damage induced by different cutting methods, waterjet cutting with and without abrasives, laser-cutting, wire eroding and cutoff grinding were used to cut plates of two different CMCs with a matrix porosity up to 35 vol.-%. For each combination of cutting method and composite, the flexural and interlaminar shear strength of the resulting specimens was determined. Additionally, the integrity of the regions near the cut surfaces was investigated by high-resolution x-ray computer tomography. It could be shown that the geometrical quality of the cut is strongly affected by the cutting method employed. Laser cut and waterjet cut specimens showed damage and delaminations near the cut surface leading to a reduced interlaminar shear strength of short bend bars in extreme cases.

Concrete shaver. Innovative technology summary report

International Nuclear Information System (INIS)

1998-12-01

The US Department of Energy (DOE) is in the process of decontamination and decommissioning (D and D) for many of its nuclear facilities throughout the United States. These facilities must be dismantled and the demolition waste sized into manageable pieces for handling and disposal. The facilities undergoing D and D are typically chemically and/or radiologically contaminated. To facilitate this work, DOE requires a tool capable of removing the surface of radiologically contaminated concrete floors. Operating requirements for the tool include simple and economical operation, the capability of operating in ambient temperatures from 3 C to 40 C (37 F to 104 F), and the ability to be easily decontaminated. The tool also must be safe for workers. The Marcrist Industries Limited concrete shaver is an electrically driven, self-propelled concrete and coating removal system. This technology consists of a 25-cm (10-in.)-wide diamond impregnated shaving drum powered by an electric motor and contains a vacuum port for dust extraction. The concrete shaver is ideal for use on open, flat, floor areas. The shaver may also be used on slightly curved surfaces. This shaver is self-propelled and produces a smooth, even surface with little vibration. The concrete shaver is an attractive alternative to traditional pneumatic scabbling tools, which were considered the baseline in this demonstration. The use of this tool reduces worker fatigue (compared to the baseline) due to lower vibration. The shaver is more than five times faster than the five-piston pneumatic scabbler at removing contamination from concrete. Because of this increased productivity, the shaver is 50% less costly to operate than baseline technologies. The DOE has successfully demonstrated the concrete shaver for decontaminating floors for free-release surveys prior to demolition work

Diamonds on Diamond: structural studies at extreme conditions on the Diamond Light Source.

Science.gov (United States)

McMahon, M I

2015-03-06

Extreme conditions (EC) research investigates how the structures and physical and chemical properties of materials change when subjected to extremes of pressure and temperature. Pressures in excess of one million times atmospheric pressure can be achieved using a diamond anvil cell, and, in combination with high-energy, micro-focused radiation from a third-generation synchrotron such as Diamond, detailed structural information can be obtained using either powder or single-crystal diffraction techniques. Here, I summarize some of the research drivers behind international EC research, and then briefly describe the techniques by which high-quality diffraction data are obtained. I then highlight the breadth of EC research possible on Diamond by summarizing four examples from work conducted on the I15 and I19 beamlines, including a study which resulted in the first research paper from Diamond. Finally, I look to the future, and speculate as to the type of EC research might be conducted at Diamond over the next 10 years. © 2015 The Author(s) Published by the Royal Society. All rights reserved.

Toward deep blue nano hope diamonds: heavily boron-doped diamond nanoparticles.

Science.gov (United States)

Heyer, Steffen; Janssen, Wiebke; Turner, Stuart; Lu, Ying-Gang; Yeap, Weng Siang; Verbeeck, Jo; Haenen, Ken; Krueger, Anke

2014-06-24

The production of boron-doped diamond nanoparticles enables the application of this material for a broad range of fields, such as electrochemistry, thermal management, and fundamental superconductivity research. Here we present the production of highly boron-doped diamond nanoparticles using boron-doped CVD diamond films as a starting material. In a multistep milling process followed by purification and surface oxidation we obtained diamond nanoparticles of 10-60 nm with a boron content of approximately 2.3 × 10(21) cm(-3). Aberration-corrected HRTEM reveals the presence of defects within individual diamond grains, as well as a very thin nondiamond carbon layer at the particle surface. The boron K-edge electron energy-loss near-edge fine structure demonstrates that the B atoms are tetrahedrally embedded into the diamond lattice. The boron-doped diamond nanoparticles have been used to nucleate growth of a boron-doped diamond film by CVD that does not contain an insulating seeding layer.

Prediction of multi performance characteristics of wire EDM process using grey ANFIS

Science.gov (United States)

Kumanan, Somasundaram; Nair, Anish

2017-09-01

Super alloys are used to fabricate components in ultra-supercritical power plants. These hard to machine materials are processed using non-traditional machining methods like Wire cut electrical discharge machining and needs attention. This paper details about multi performance optimization of wire EDM process using Grey ANFIS. Experiments are designed to establish the performance characteristics of wire EDM such as surface roughness, material removal rate, wire wear rate and geometric tolerances. The control parameters are pulse on time, pulse off time, current, voltage, flushing pressure, wire tension, table feed and wire speed. Grey relational analysis is employed to optimise the multi objectives. Analysis of variance of the grey grades is used to identify the critical parameters. A regression model is developed and used to generate datasets for the training of proposed adaptive neuro fuzzy inference system. The developed prediction model is tested for its prediction ability.

Development and evaluation of a reinforced polymeric biomaterial for use as an orthodontic wire

Science.gov (United States)

Zufall, Scott William

Composite archwires have the potential to provide esthetic and functional improvements over conventional wires. As part of an ongoing effort to bring these materials into general use, composite wires were fabricated using a photo-pultrusion manufacturing technique, and subsequently coated with a 10 mum layer of poly(chloro-p-xylylene). Coated and uncoated composites were subjected to several different evaluations to assess their ability to perform the functions of an orthodontic archwire. An investigation of the viscoelastic behavior of uncoated composite wires was conducted at a physiological temperature of 37°C using a bend stress relaxation test. Over 90 day testing periods, energy losses increased with decreasing reinforcement levels from to 8% of the initial wire stress. Final viscous losses were 1% for all reinforcement levels. Relaxed elastic moduli for the composite wires were comparable to the reported elastic moduli of conventional orthodontic wires that are typically used for initial and intermediate alignment procedures. Frictional characteristics were evaluated in passive and active configurations for uncoated composite wires against three contemporary orthodontic brackets. Kinetic coefficients of friction were the same for all wire-bracket combinations tested and were slightly lower than the reported coefficients of other initial and intermediate alignment wires. Wear patterns on the wires, which were largely caused by sharp leading edges of the bracket slots, were characteristic of plowing and cutting wear behaviors. This wear caused glass fibers to be released from the surface of the wires, presenting a potential irritant. Coated composite wires were subjected to the same frictional analysis as the uncoated wires. A mathematical model of the archwire-bracket system was derived using engineering mechanics, and used to define a coefficient of binding. The coating increased the frictional coefficients of the wires by 72%, yet the binding coefficient

Fabrication and testing of diamond-machined gratings in ZnSe, GaP, and bismuth germanate for the near infrared and visible

Energy Technology Data Exchange (ETDEWEB)

Kuzmenko, P J; Little, S L; Ikeda, Y; Kobayashi, N

2008-06-22

High quality immersion gratings for infrared applications have been demonstrated in silicon and germanium. To extend this technology to shorter wavelengths other materials must be investigated. We selected three materials, zinc selenide, gallium phosphide and bismuth germanate (Bi{sub 4}Ge{sub 3}O{sub 12}), based on high refractive index, good visible transmission and commercial availability in useful sizes. Crystal samples were diamond turned on an ultra-precision lathe to identify preferred cutting directions. Using this information we diamond-flycut test gratings over a range of feed rates to determine the optimal cutting conditions. For both ZnSe and GaP good surface quality was achieved at feed rates up to 1.0 cm/minute using a special compound angle diamond tool with negative rake angles on both cutting surfaces. The surface roughness of the groove facets was about 4 nm. A Zygo interferometer measured grating wavefront errors in reflection. For the ZnSe the RMS error was < {lambda}/20 at 633nm. More extensive testing was performed with a HeNe laser source and a cooled CCD camera. These measurements demonstrated high relative diffraction efficiency (> 80%), low random groove error (2.0 nm rms), and Rowland ghost intensities at < 0.1%. Preliminary tests on bismuth germanate show high tool wear.

Load carrying capacity of shear wall t-connections reinforced with high strength wire ropes

DEFF Research Database (Denmark)

Jørgensen, Henrik B.; Bryndom, Thor; Larsen, Michael

2016-01-01

-friendly solution. The wire ropes have no bending stiffness and therefore allow for an easier vertical installation of the wall elements. During the last 10 – 15 years, a number of shear tests on plane wire rope connections have been carried out. However, to the best knowledge of the authors, tests on wire rope......Traditionally, U-bar loop connections with keyed joints have been used in vertical shear connections between precast concrete wall elements. However, in the recent years, connections with looped high strength wire ropes instead of U-bar loops have proven to be a much more construction...... connections for assembly of precast elements in different planes, such as T- and L-connections, have not yet been published. This paper presents the results of a large test series recently conducted at the University of Southern Denmark to study the shear behaviour of high strength wire rope T...

Durability of saw-cut joints in plain cement concrete pavements.

Science.gov (United States)

2011-01-01

The objective of this project was to evaluate factors influencing the durability of the joints in portland cement concrete : pavement in the state of Indiana. Specifically this work evaluated the absorption of water, the absorption of deicing solutio...

Performance Testing of Thermal Cutting Systems for Sweet Pepper Harvesting Robot in Greenhouse Horticulture

Science.gov (United States)

Bachche, Shivaji; Oka, Koichi

2013-03-01

This paper proposes design of end-effector and prototype of thermal cutting system for harvesting sweet peppers. The design consists of two parallel gripper bars mounted on a frame connected by specially designed notch plate and operated by servo motor. Based on voltage and current, two different types of thermal cutting system prototypes; electric arc and temperature arc respectively were developed and tested for performance. In electric arc, a special electric device was developed to obtain high voltage to perform cutting operation. At higher voltage, electrodes generate thermal arc which helps to cut stem of sweet pepper. In temperature arc, nichrome wire was mounted between two electrodes and current was provided directly to electrodes which results in generation of high temperature arc between two electrodes that help to perform cutting operation. In both prototypes, diameters of basic elements were varied and the effect of this variation on cutting operation was investigated. The temperature arc thermal system was found significantly suitable for cutting operation than electric arc thermal system. In temperature arc thermal cutting system, 0.5 mm nichrome wire shows significant results by accomplishing harvesting operation in 1.5 seconds. Also, thermal cutting system found suitable to increase shelf life of fruits by avoiding virus and fungal transformation during cutting process and sealing the fruit stem. The harvested sweet peppers by thermal cutting system can be preserved at normal room temperature for more than 15 days without any contamination.

Detection of diamonds

International Nuclear Information System (INIS)

Hansen, J.O.; Blondeel, E.J.G.; Taylor, G.T.

1991-01-01

Diamond particles are distinguished from non-diamond, associated particles on the basis of their higher refractive index. The particles are brought to a specific location, typically in a stream of water flowing full in a vertical duct, and a beam of collimated electromagnetic radiation is directed at them. An array of radiation detectors is provided to detect refracted and/or reflected radiation. The array is so configured that the responses of the detectors, considered collectively, will be indicative of the presence of a diamond when a diamond is in fact present. However, when a particle having a substantially lower refractive index is present, the responses of the detectors will not be so indicative. The diamond and non-diamond particles can subsequently be sorted from one another

An evaluation of two types of nickel-titanium wires in terms of micromorphology and nickel ions' release following oral environment exposure.

Science.gov (United States)

Ghazal, Abdul Razzak A; Hajeer, Mohammad Y; Al-Sabbagh, Rabab; Alghoraibi, Ibrahim; Aldiry, Ahmad

2015-01-01

This study aimed to compare superelastic and heat-activated nickel-titanium orthodontic wires' surface morphology and potential release of nickel ions following exposure to oral environment conditions. Twenty-four 20-mm-length distal cuts of superelastic (NiTi Force I®) and 24 20-mm-length distal cuts of heat-activated (Therma-Ti Lite®) nickel-titanium wires (American Orthodontics, Sheboygan, WI, USA) were divided into two equal groups: 12 wire segments left unused and 12 segments passively exposed to oral environment for 1 month. Scanning electron microscopy and atomic force microscopy were used to analyze surface morphology of the wires which were then immersed in artificial saliva for 1 month to determine potential nickel ions' release by means of atomic absorption spectrophotometer. Heat-activated nickel-titanium (NiTi) wires were rougher than superelastic wires, and both types of wires released almost the same amount of Ni ions. After clinical exposure, more surface roughness was recorded for superelastic NiTi wires and heat-activated NiTi wires. However, retrieved superelastic NiTi wires released less Ni ions in artificial saliva after clinical exposure, and the same result was recorded regarding heat-activated wires. Both types of NiTi wires were obviously affected by oral environment conditions; their surface roughness significantly increased while the amount of the released Ni ions significantly declined.

Three-dimensional cut wire pair behavior and controllable bianisotropic response in vertically oriented meta-atoms.

Science.gov (United States)

Burckel, D Bruce; Adomanis, Bryan M; Sinclair, Michael B; Campione, Salvatore

2017-12-11

This paper investigates three-dimensional cut wire pair (CWP) behavior in vertically oriented meta-atoms. We first analyze CWP metamaterial inclusions using full-wave electromagnetic simulations. The scattering behavior of the vertical CWP differs substantially from that of the planar version of the same structure. In particular, we show that the vertical CWP supports a magnetic resonance that is solely excited by the incident magnetic field. This is in stark contrast to the bianisotropic resonant excitation of in-plane CWPs. We further show that this CWP behavior can occur in other vertical metamaterial resonators, such as back-to-back linear dipoles and back-to-back split ring resonators (SRRs), due to the strong coupling between the closely spaced metallic elements in the back-to-back configuration. In the case of SRRs, the vertical CWP mode (unexplored in previous literature) can be excited with a magnetic field that is parallel to both SRR loops, and exists in addition to the familiar fundamental resonances of the individual SRRs. In order to fully describe the scattering behavior from such dense arrays of three-dimensional structures, coupling effects between the close-packed inclusions must be included. The new flexibility afforded by using vertical resonators allows us to controllably create purely electric inclusions, purely magnetic inclusions, as well as bianisotropic inclusions, and vastly increases the degrees of freedom for the design of metafilms.

75 FR 28560 - Prestressed Concrete Steel Wire Strand From the People's Republic of China: Final Determination...

Science.gov (United States)

2010-05-21

... DEPARTMENT OF COMMERCE International Trade Administration [A-570-945] Prestressed Concrete Steel... antidumping investigation of prestressed concrete steel strand (``PC strand'') from the People's Republic of... are shown in the ``Final Determination Margins'' section of this notice. \\1\\ See Prestressed Concrete...

Synthetic diamond in electrochemistry

International Nuclear Information System (INIS)

Pleskov, Yurii V

1999-01-01

The results of studies on the electrochemistry of diamond carried out during the last decade are reviewed. Methods for the preparation, the crystalline structure and the main electrophysical properties of diamond thin films are considered. Depending on the doping conditions, the diamond behaves as a superwide-gap semiconductor or as a semimetal. It is shown that the 'metal-like' diamond is corrosion-resistant and can be used advantageously as an electrode in the electrosynthesis (in particular, for the electroreduction of compounds that are difficult to reduce) and electroanalysis. Kinetic characteristics of some redox reactions and the impedance parameters for diamond electrodes are presented. The results of comparative studies of the electrodes made of diamond single crystals, polycrystalline diamond and amorphous diamond-like carbon, which reveal the effect of the crystalline structure (e.g., the influence of intercrystallite boundaries) on the electrochemical properties of diamond, are presented. The bibliography includes 99 references.

Structure and properties of diamond and diamond-like films

Energy Technology Data Exchange (ETDEWEB)

Clausing, R.E. [Oak Ridge National Lab., TN (United States)

1993-01-01

This section is broken into four parts: (1) introduction, (2) natural IIa diamond, (3) importance of structure and composition, and (4) control of structure and properties. Conclusions of this discussion are that properties of chemical vapor deposited diamond films can compare favorably with natural diamond, that properties are anisotropic and are a strong function of structure and crystal perfection, that crystal perfection and morphology are functions of growth conditions and can be controlled, and that the manipulation of texture and thereby surface morphology and internal crystal perfection is an important step in optimizing chemically deposited diamond films for applications.

Cockpit canopy shattering using exploding wire techniques

International Nuclear Information System (INIS)

Novac, B M; Smith, I R; Downs, P R; Marston, P; Fahey, D

2007-01-01

This paper presents the principal experimental results provided by a preliminary investigation into the possibility of using exploding wire (EW) techniques to shatter the plastic cockpit canopy of a modern jet aircraft. The data provided forms the basis for a qualitative understanding of the physics of interaction between the plasma produced by an EW and the surrounding elasto-plastic material in which the wire is embedded. To optimize the shock-wave 'clean cutting' effect, the significance of the material, the dimensions of the exploding wire and the amplitude of the current and voltage pulses are all considered. This leads to important conclusions concerning both the characteristics of the EW and the optimum arrangement of the electrical circuit, with the single most important optimization factor being the peak electrical power input to the EW, rather than the dissipated Joule energy. A full-scale system relevant to an actual cockpit canopy shattering is outlined and relevant results are presented and discussed

Surface analytical investigation of diamond coatings and nucleation processes by secondary ion mass spectrometry

International Nuclear Information System (INIS)

Steiner, R.

1993-10-01

Imaging SIMS for the investigation of substrate surfaces: the influence of the substrate surface on diamond nucleation is a major topic in the investigation of the chemical vapour deposition (CVD) of diamond. It is well known that the nucleation density can be enhanced by scratching the substrate surface with abrasive powders. Diamond can nucleate at scratches or at residues of the polishing material. In the present work the surface of refractory metals (Mo, Nb, Ta, W) polished with silicon carbide and diamond powder is studied by imaging (2- or 3-D) secondary ion mass spectrometry (SIMS). In first experiments the distribution of SiC and/or diamond residues after polishing was determined. The reaction of diamond with the substrate during heating to deposition temperatures was investigated. Investigation of WC/Co hardmetal substrates: it is well known that Co contained in the binder phase of the hard metal inhibits a strong adhesion between the diamond film and the substrate, which is need for an application as cutting tool. Several attempts to improve the adhesion have been reported up to now. In this work a pre-treatment procedure leading to the formation of Co compounds (borides and silicides) which are stable under diamond deposition conditions were investigated. Furthermore, the application of intermediate sputter layers consisting of chromium and titanium were studied. Investigation of P-doped diamond coatings: in the quaternary phase diagram C-P-B-N exist some phases with diamond structure and superhard phases (e.g BP, c-BN). Also a hypothetical superhard phase of the composition C 3 N 4 is predicted. A scientific objective is the synthesis of such phases by chemical vapour deposition. An increase of the phosphorus concentration effects a distinct change in the morphology of the deposited coatings. A major advantage of SIMS is that the concentration profiles can be measured through the whole film, due to the sputter removal of the sample, and the interface

Noncontextual Wirings

Science.gov (United States)

Amaral, Barbara; Cabello, Adán; Cunha, Marcelo Terra; Aolita, Leandro

2018-03-01

Contextuality is a fundamental feature of quantum theory necessary for certain models of quantum computation and communication. Serious steps have therefore been taken towards a formal framework for contextuality as an operational resource. However, the main ingredient of a resource theory—a concrete, explicit form of free operations of contextuality—was still missing. Here we provide such a component by introducing noncontextual wirings: a class of contextuality-free operations with a clear operational interpretation and a friendly parametrization. We characterize them completely for general black-box measurement devices with arbitrarily many inputs and outputs. As applications, we show that the relative entropy of contextuality is a contextuality monotone and that maximally contextual boxes that serve as contextuality bits exist for a broad class of scenarios. Our results complete a unified resource-theoretic framework for contextuality and Bell nonlocality.

Diamond semiconducting devices

International Nuclear Information System (INIS)

Polowczyk, M.; Klugmann, E.

1999-01-01

Many efforts to apply the semiconducting diamond for construction of electronic elements: resistors, thermistors, photoresistors, piezoresistors, hallotrons, pn diodes, Schottky diodes, IMPATT diodes, npn transistor, MESFETs and MISFETs are reviewed. Considering the possibilities of acceptor and donor doping, electrical resistivity and thermal conductivity of diamond as well as high electric-field breakdown points, that diamond devices could be used at about 30-times higher frequency and more then 8200 times power than silicon devices. Except that, due to high heat resistant of diamond, it is concluded that diamond devices can be used in environment at high temperature, range of 600 o C. (author)

Diamonds from Zarnitsa and Dalnaya Kimberlites (Yakutia); their nature, growth history, and lithospheric mantle source

International Nuclear Information System (INIS)

Bulanova, G.P.; Davies, R.M.

2000-01-01

This paper presents the results of study of diamonds from two pipes of the Daldyn-Alakit kimberlite field (Yakutia). Zarnitsa ('Flash of Summer Lightning'), the first kimberlite discovered in Siberia, is located 15 km E of Udachnaya. Dalnaya is a small pipe in the southern part of the Daldyn Field. No information on diamond parageneses from these late Devonian pipes has been published previously. About 45 diamonds (-4+2 and -8+4 mm) with mineral inclusions were selected from each pipe and their morphology and surface features were studied using a binocular microscope. Cathodoluminescence (CL) images and Fourier transform infrared (FTIR) measurements were done on the whole stones first. 22 stones from Dalnaya and 32 from Zarnitsa were then sawn by laser or polished mechanically parallel to the planes (110) or (100). Polished central plates have been prepared for some stones; others were polished down to expose inclusions. The internal morphology of the diamonds and the location of inclusions were studied by birefringence (BR) and CL. Inclusions were analysed in situ on the polished diamond surfaces for major element composition by electron microprobe and for trace elements by proton and laser microprobes. A few central inclusions (seeds) were studied by SEM imagery and analysis. Hydrogen and nitrogen concentrations and N aggregation state were investigated in the central diamond plates by FTIR. Carbon isotopic composition was determined by mass spectrometry for 20 stones, using fragments of diamond off-cuts

Optimisation of wire-cut EDM process parameter by Grey-based response surface methodology

Science.gov (United States)

Kumar, Amit; Soota, Tarun; Kumar, Jitendra

2018-03-01

Wire electric discharge machining (WEDM) is one of the advanced machining processes. Response surface methodology coupled with Grey relation analysis method has been proposed and used to optimise the machining parameters of WEDM. A face centred cubic design is used for conducting experiments on high speed steel (HSS) M2 grade workpiece material. The regression model of significant factors such as pulse-on time, pulse-off time, peak current, and wire feed is considered for optimising the responses variables material removal rate (MRR), surface roughness and Kerf width. The optimal condition of the machining parameter was obtained using the Grey relation grade. ANOVA is applied to determine significance of the input parameters for optimising the Grey relation grade.

Noble gas studies in vapor-growth diamonds: Comparison with shock-produced diamonds and the origin of diamonds in ureilites

Energy Technology Data Exchange (ETDEWEB)

Matsuda, Junichi; Fukunaga, Kazuya; Ito, Keisuke (Kobe Univ. (Japan))

1991-07-01

The authors synthesized vapor-trowth diamonds by two kinds of Chemical Vapor Deposition (CVD) using microwave (MWCVD) and hot filament (HFCVD) ionization of gases, and examined elemental abundances and isotopic compositions of the noble gases trapped in the diamonds. It is remarkable that strong differences existed in the noble gas concentrations in the two kinds of CVD diamonds: large amounts of noble gases were trapped in the MWCVD diamonds, but not in the HFCVD diamonds. The heavy noble gases (Ar to Xe) in the MWCVD diamonds were highly fractionated compared with those in the ambient atmosphere, and are in good agreement with the calculated fractionation patterns for plasma at an electron temperature of 7,000-9,000 K. These results strongly suggest that the trapping mechanism of noble gases in CVD diamonds is ion implantation during diamond growth. The degrees of fractionation of heavy noble gases were also in good agreement with those in ureilites. The vapor-growth hypothesis is discussed in comparison with the impact-shock hypothesis as a better model for the origin of diamonds in ureilites. The diamond (and graphite, amorphous carbon, too) may have been deposited on early condensates such as Re, Ir, W, etc. This model explains the chemical features of vein material in ureilites; the refractory siderophile elements are enriched in carbon and noble gases and low in normal siderophiles. The vapor-growth model is also compatible with the oxygen isotopic data of ureilites which suggests that nebular processes are primarily responsible for the composition of ureilites.

Underwater transporting method and device for incore structure cutting piece

International Nuclear Information System (INIS)

Kurosawa, Koichi; Chiba, Noboru; Chiba, Isao; Takada, Hiroshi; Furukawa, Hideyasu; Chiba, Noboru.

1996-01-01

Cutting pieces are handled by using a pick-up device connected with a wire ropes, a take-up drum, chains and a winch as cutting piece handling means, and moved freely on the water surface by a propulsion machine of a transporting means of the device to transfer them under water to a predetermined position. The pick-up device is lifted by taking-up the rope by the rotation of the take-up drum using chain-driving by way of the winch and the chains. The cut pieces are stored in a cask by lowering them in the cask and releasing the handling. In addition, if the weight of the cut pieces is recognized before cutting, and the load of the weight of the cut pieces is applied to the device previously, the balance of the device and the cut pieces can be kept, and cut pieces can be transported under water always stably. Further, if the cut pieces are supported upon cutting operation, the cut pieces are made stable, and cutting operation with good efficiency can be attained. (N.H.)

Melt Flow and Energy Limitation of Laser Cutting

Directory of Open Access Journals (Sweden)

Pavel Hudeček

2016-01-01

Full Text Available Laser technology is a convertible technology for plenty of parts in most materials. Laser material processing for industrial manufacturing applications is today a widespread procedure for welding, cutting, marking and micro machining of metal and plastic parts and components. Involvement and support this huge mass-production industry of laser cutting, new technology and dry-process using lasers were and are being actively developed. Fundamentally, industrial laser cutting or other applications on industry should satisfy the four key practical application issues including “Quality or Performance”, “Throughput or Speed”, “Cost or Total Ownership Cost”, and “Reliability”. Laser requires for examples several complicated physical factors to be resolved including die strength to be enable good wire-bonding and survival of severe cycling test, clean cutting wall surface, good cutting of direct attach film, and proper speed of cutting for achieving economy of throughput. Some example of maximum cutting rate, wherewith is normally limited laser energy, cutting speed is depend on type laser, different of cutting with one laser beam and beam pattern and applied laser power/material thickness will be introduced in this paper.

How PE tape performs under concrete coating

International Nuclear Information System (INIS)

Dritt, H.J.

1984-01-01

The program objectives were to evaluate the performance of polyethylene tape plant coating and fusion bonded epoxy powder systems with particular respect to the following: 1. Concrete coating application procedures; 2. The shear resistance during laying and retrieving operations of the coating at the various interfaces (a) Pipe and anti-corrosion coating; (b) Anti-corrosion coating and outerwrap; (c) Overlap areas of the anti-corrosion and outerwrap layers; (d) Between concrete and the various corrosion coatings during laying and retrieving operations. 3. Resistance to damage of the coating as a consequence of cracking or slippage of the concrete weight coating. 4. Ability of various coatings to withstand the damage during concrete application by both impact and compression methods; 5. Evaluation of tape and shrink sleeve joint coatings at the cut-back area as well as performance of tape under hot asphalt coating

High Performance Grinding and Advanced Cutting Tools

CERN Document Server

Jackson, Mark J

2013-01-01

High Performance Grinding and Advanced Cutting Tools discusses the fundamentals and advances in high performance grinding processes, and provides a complete overview of newly-developing areas in the field. Topics covered are grinding tool formulation and structure, grinding wheel design and conditioning and applications using high performance grinding wheels. Also included are heat treatment strategies for grinding tools, using grinding tools for high speed applications, laser-based and diamond dressing techniques, high-efficiency deep grinding, VIPER grinding, and new grinding wheels.

Diamonds are forever : roller bits once ruled the roost, but PDC drillbits have emerged as oilpatch champions

Energy Technology Data Exchange (ETDEWEB)

Cope, G.

2008-06-15

Polycrystalline diamond compact (PDC) drill bits are used in over 60 per cent of wells currently being drilled. PDC bits use thumb-sized diamond-impregnated cutters fixed into the body of the bit in order to shear the rock. Certain rock formations that contain large amounts of chert or pyrite can destroy PDCs, which are ideally suited for use in offshore wells which have soft, homogenous rock sections. This article discussed recent research programs conducted to analyze the strengths and weaknesses of PDCs and improve their cutting efficiency through the analysis of cutter geometry, material composition, and processing conditions. Researchers have now discovered that diamond chips of 10 microns performed better than chips of 70 microns. Cutters were found to be more durable when cobalt was used as a binder to sinter the diamond chips. PDCs are now being used extensively by the oil sands industry due to their abrasion resistance. Research is ongoing in order to improve the performance of PDC drill bits. 2 figs.

Crack width monitoring of concrete structures based on smart film

International Nuclear Information System (INIS)

Zhang, Benniu; Wang, Shuliang; Li, Xingxing; Zhang, Xu; Yang, Guang; Qiu, Minfeng

2014-01-01

Due to its direct link to structural security, crack width is thought to be one of the most important parameters reflecting damage conditions of concrete structures. However, the width problem is difficult to solve with the existing structural health monitoring methods. In this paper, crack width monitoring by means of adhering enameled copper wires with different ultimate strains on the surface of structures is proposed, based on smart film crack monitoring put forward by the present authors. The basic idea of the proposed method is related to a proportional relationship between the crack width and ultimate strain of the broken wire. Namely, when a certain width of crack passes through the wire, some low ultimate strain wires will be broken and higher ultimate strain wires may stay non-broken until the crack extends to a larger scale. Detection of the copper wire condition as broken or non-broken may indicate the width of the structural crack. Thereafter, a multi-layered stress transfer model and specimen experiment are performed to quantify the relationship. A practical smart film is then redesigned with this idea and applied to Chongqing Jiangjin Yangtze River Bridge. (paper)

Crack width monitoring of concrete structures based on smart film

Science.gov (United States)

Zhang, Benniu; Wang, Shuliang; Li, Xingxing; Zhang, Xu; Yang, Guang; Qiu, Minfeng

2014-04-01

Due to its direct link to structural security, crack width is thought to be one of the most important parameters reflecting damage conditions of concrete structures. However, the width problem is difficult to solve with the existing structural health monitoring methods. In this paper, crack width monitoring by means of adhering enameled copper wires with different ultimate strains on the surface of structures is proposed, based on smart film crack monitoring put forward by the present authors. The basic idea of the proposed method is related to a proportional relationship between the crack width and ultimate strain of the broken wire. Namely, when a certain width of crack passes through the wire, some low ultimate strain wires will be broken and higher ultimate strain wires may stay non-broken until the crack extends to a larger scale. Detection of the copper wire condition as broken or non-broken may indicate the width of the structural crack. Thereafter, a multi-layered stress transfer model and specimen experiment are performed to quantify the relationship. A practical smart film is then redesigned with this idea and applied to Chongqing Jiangjin Yangtze River Bridge.

Calibration of an isotopically enriched carbon-13 layer pressure sensor to 156 GPa in a diamond anvil cell

International Nuclear Information System (INIS)

Qiu Wei; Baker, Paul A.; Velisavljevic, Nenad; Vohra, Yogesh K.; Weir, Samuel T.

2006-01-01

An isotopically enriched 13 C homoepitaxial diamond layer of 6±1 μm thickness was grown on top of a brilliant cut diamond anvil by a microwave plasma chemical vapor deposition process for application as a pressure sensor. This isotopically enriched diamond tip was then used in conjunction with a natural isotopic abundance diamond anvil to generate high pressure on the sample. We provide a calibration for the 13 C Raman mode of this extremely thin epitaxial layer to 156 GPa using ruby fluorescence and the equation of state of copper as secondary pressure standards. The nonlinear calibration of the 13 C Raman mode pressure sensor is compared with similar calibrations of 12 C Raman edge and a good agreement is obtained. The Raman signal from the 13 C epitaxial layer remained a distinct singlet to 156 GPa, and pressure calibration is independent of sample mechanical strength or the diamond anvil geometry. The use of even thinner layer would allow calibration further into ultrahigh pressure regime where the use of other optical sensors has proven to be difficult

The new designs of diamond drill bits for composite polymers tooling

Directory of Open Access Journals (Sweden)

Ruslan Yu. Melentiev

2015-12-01

Full Text Available The author explores the drilling operation of some new engineering materials such as carbon fiber reinforced plastics (CFRP and other polymers that have an anisotropic structure, high-strength and elastic properties combined with low heat endurance. Such combination of properties makes impossible the simple transfer of the existing technologies for classic materials working to considered new class. At the same time, the existing tools cannot assure the specified quality of tooled products at the current productivity and tool life. Aim: The aim of this research is to increase the process efficiency of diamond drilling in composite polymers by developing the new designs of diamond drill bits. Materials and Methods: One of the most promising directions to solve this problem is the diamond coated abrasive type tool. This paper addresses and classifies the existing types of diamond drill bits according to their application and operation. The literature data analysis of known disadvantages during drilling operation, the quality of surface and joining face was performed. Results: The experimental researches of the author prove the negative meaning of the already known but kept out fact – the drill core blocking. The most important factors and structural features affecting the CFRP drilling process are revealed. The accounting of these factors allowed creating the set of unique designs of diamond drill bits for different purposes. The presented patented models has different allowance distribution schemes and cutting forces, thus satisfy the mechanical requirements of quality, productivity, tool life and hole geometry in the tooling of the specified material class.

Machining of high performance workpiece materials with CBN coated cutting tools

International Nuclear Information System (INIS)

Uhlmann, E.; Fuentes, J.A. Oyanedel; Keunecke, M.

2009-01-01

The machining of high performance workpiece materials requires significantly harder cutting materials. In hard machining, the early tool wear occurs due to high process forces and temperatures. The hardest known material is the diamond, but steel materials cannot be machined with diamond tools because of the reactivity of iron with carbon. Cubic boron nitride (cBN) is the second hardest of all known materials. The supply of such PcBN indexable inserts, which are only geometrically simple and available, requires several work procedures and is cost-intensive. The development of a cBN coating for cutting tools, combine the advantages of a thin film system and of cBN. Flexible cemented carbide tools, in respect to the geometry can be coated. The cBN films with a thickness of up to 2 μm on cemented carbide substrates show excellent mechanical and physical properties. This paper describes the results of the machining of various workpiece materials in turning and milling operations regarding the tool life, resultant cutting force components and workpiece surface roughness. In turning tests of Inconel 718 and milling tests of chrome steel the high potential of cBN coatings for dry machining was proven. The results of the experiments were compared with common used tool coatings for the hard machining. Additionally, the wear mechanisms adhesion, abrasion, surface fatigue and tribo-oxidation were researched in model wear experiments.

Diamond Synthesis Employing Nanoparticle Seeds

Science.gov (United States)

Uppireddi, Kishore (Inventor); Morell, Gerardo (Inventor); Weiner, Brad R. (Inventor)

2014-01-01

Iron nanoparticles were employed to induce the synthesis of diamond on molybdenum, silicon, and quartz substrates. Diamond films were grown using conventional conditions for diamond synthesis by hot filament chemical vapor deposition, except that dispersed iron oxide nanoparticles replaced the seeding. This approach to diamond induction can be combined with dip pen nanolithography for the selective deposition of diamond and diamond patterning while avoiding surface damage associated to diamond-seeding methods.

Recognition of diamond grains on surface of fine diamond grinding wheel

Institute of Scientific and Technical Information of China (English)

Fengwei HUO; Zhuji JIN; Renke KANG; Dongming GUO; Chun YANG

2008-01-01

The accurate evaluation of grinding wheel sur-face topography, which is necessary for the investigation of the grinding principle, optimism, modeling, and simu-lation of a grinding process, significantly depends on the accurate recognition of abrasive grains from the measured wheel surface. A detailed analysis of the grain size distri-bution characteristics and grain profile wavelength of the fine diamond grinding wheel used for ultra-precision grinding is presented. The requirements of the spatial sampling interval and sampling area for instruments to measure the surface topography of a diamond grinding wheel are discussed. To recognize diamond grains, digital filtering is used to eliminate the high frequency disturb-ance from the measured 3D digital surface of the grinding wheel, the geometric features of diamond grains are then extracted from the filtered 3D digital surface, and a method based on the grain profile frequency characteris-tics, diamond grain curvature, and distance between two adjacent diamond grains is proposed. A 3D surface pro-filer based on scanning white light interferometry is used to measure the 3D surface topography of a #3000 mesh resin bonded diamond grinding wheel, and the diamond grains are then recognized from the 3D digital surface. The experimental result shows that the proposed method is reasonable and effective.

Quantum Max-flow/Min-cut

Science.gov (United States)

Cui, Shawn X.; Freedman, Michael H.; Sattath, Or; Stong, Richard; Minton, Greg

2016-06-01

The classical max-flow min-cut theorem describes transport through certain idealized classical networks. We consider the quantum analog for tensor networks. By associating an integral capacity to each edge and a tensor to each vertex in a flow network, we can also interpret it as a tensor network and, more specifically, as a linear map from the input space to the output space. The quantum max-flow is defined to be the maximal rank of this linear map over all choices of tensors. The quantum min-cut is defined to be the minimum product of the capacities of edges over all cuts of the tensor network. We show that unlike the classical case, the quantum max-flow=min-cut conjecture is not true in general. Under certain conditions, e.g., when the capacity on each edge is some power of a fixed integer, the quantum max-flow is proved to equal the quantum min-cut. However, concrete examples are also provided where the equality does not hold. We also found connections of quantum max-flow/min-cut with entropy of entanglement and the quantum satisfiability problem. We speculate that the phenomena revealed may be of interest both in spin systems in condensed matter and in quantum gravity.

Quantum Max-flow/Min-cut

Energy Technology Data Exchange (ETDEWEB)

Cui, Shawn X., E-mail: xingshan@math.ucsb.edu [Department of Mathematics, University of California, Santa Barbara, California 93106 (United States); Quantum Architectures and Computation Group, Microsoft Research, Redmond, Washington 98052 (United States); Freedman, Michael H., E-mail: michaelf@microsoft.com [Department of Mathematics, University of California, Santa Barbara, California 93106 (United States); Microsoft Research, Station Q, University of California, Santa Barbara, California 93106 (United States); Sattath, Or, E-mail: sattath@gmail.com [Computer Science Division, University of California, Berkeley, California 94720 (United States); Stong, Richard, E-mail: stong@ccrwest.org; Minton, Greg, E-mail: gtminto@ccrwest.org [Center for Communications Research, La Jolla, California 92121 (United States)

2016-06-15

The classical max-flow min-cut theorem describes transport through certain idealized classical networks. We consider the quantum analog for tensor networks. By associating an integral capacity to each edge and a tensor to each vertex in a flow network, we can also interpret it as a tensor network and, more specifically, as a linear map from the input space to the output space. The quantum max-flow is defined to be the maximal rank of this linear map over all choices of tensors. The quantum min-cut is defined to be the minimum product of the capacities of edges over all cuts of the tensor network. We show that unlike the classical case, the quantum max-flow=min-cut conjecture is not true in general. Under certain conditions, e.g., when the capacity on each edge is some power of a fixed integer, the quantum max-flow is proved to equal the quantum min-cut. However, concrete examples are also provided where the equality does not hold. We also found connections of quantum max-flow/min-cut with entropy of entanglement and the quantum satisfiability problem. We speculate that the phenomena revealed may be of interest both in spin systems in condensed matter and in quantum gravity.

Anisotropic diamond etching through thermochemical reaction between Ni and diamond in high-temperature water vapour.

Science.gov (United States)

Nagai, Masatsugu; Nakanishi, Kazuhiro; Takahashi, Hiraku; Kato, Hiromitsu; Makino, Toshiharu; Yamasaki, Satoshi; Matsumoto, Tsubasa; Inokuma, Takao; Tokuda, Norio

2018-04-27

Diamond possesses excellent physical and electronic properties, and thus various applications that use diamond are under development. Additionally, the control of diamond geometry by etching technique is essential for such applications. However, conventional wet processes used for etching other materials are ineffective for diamond. Moreover, plasma processes currently employed for diamond etching are not selective, and plasma-induced damage to diamond deteriorates the device-performances. Here, we report a non-plasma etching process for single crystal diamond using thermochemical reaction between Ni and diamond in high-temperature water vapour. Diamond under Ni films was selectively etched, with no etching at other locations. A diamond-etching rate of approximately 8.7 μm/min (1000 °C) was successfully achieved. To the best of our knowledge, this rate is considerably greater than those reported so far for other diamond-etching processes, including plasma processes. The anisotropy observed for this diamond etching was considerably similar to that observed for Si etching using KOH.

Numerical Investigation on Detection of Prestress Losses in a Prestressed Concrete Slab by Modal Analysis

Science.gov (United States)

Kovalovs, A.; Rucevskis, S.; Akishin, P.; Kolupajevs, J.

2017-10-01

The paper presents numerical results of loss of prestress in the reinforced prestressed precast hollow core slabs by modal analysis. Loss of prestress is investigated by the 3D finite element method, using ANSYS software. In the numerical examples, variables initial stresses were introduced into seven-wire stress-relieved strands of the concrete slabs. The effects of span and material properties of concrete on the modal frequencies of the concrete structure under initial stress were studied. Modal parameters computed from the finite element models were compared. Applicability and effectiveness of the proposed method was investigated.

Direct diamond turning of steel molds for optical replication

Science.gov (United States)

Klocke, Fritz; Dambon, Olaf; Bulla, Benjamin; Heselhaus, Michael

2009-05-01

In this paper the most recent investigations in ultrasonic assisted diamond machining of hardened steel at the Fraunhofer IPT is presented. The goal of this technology is to unify the outrageous specifications of diamond machining process with steel material. The focus lies on the kinematic influence of the discrete frequencies 40 kHz and 60 kHz. Special interest is given to the reachable surface roughness depending on process parameters. The machined steel (1.2083, X40Cr14, STAVAX ESU) is a common mold die material for optical replication processes.Results of the accomplished investigations show the potential of the ultrasonic assisted process and recent developments. By increasing the frequency from 40 kHz to 60 kHz the overall process stability is increased. This makes the process less vulnerable towards feed rate variation or towards the variation of machined material hardness. Furthermore no tool wear is detected at high material removal rates or high cutting distances during component machining.

STUDY ON ANTI-CRACKING PERFORMANCE EVALUATION METHOD OF STEEL FIBER REINFORCED CERAMSITE CONCRETE (SFRCC BASED ON PARTLY-RESTRAINED SHRINKAGE RING

Directory of Open Access Journals (Sweden)

Zhang Yi-fan

2017-12-01

Full Text Available In the study of crack resistance of steel fiber reinforced concrete in steel fiber on concrete deformation ability and prevent the Angle of the micro cracks, and the lack of overall evaluation on the performance of steel fiber reinforced concrete crack. By tinder barrier-free restrain some experimental research on steel fiber ceramsite concrete shrinkage ring crack resistance, and use the test results within the definition of steel ring strain from expansion to contraction cut-off age for early and late ages, and the ages of the cut-off point for the early and the late steel fiber ceramsite concrete anti-cracking performance evaluation. The results show that the anti-cracking properties of the steel fiber ceramic concrete are improved with the increase of steel fiber content.

Diamond and Diamond-Like Materials as Hydrogen Isotope Barriers

International Nuclear Information System (INIS)

Foreman, L.R.; Barbero, R.S.; Carroll, D.W.; Archuleta, T.; Baker, J.; Devlin, D.; Duke, J.; Loemier, D.; Trukla, M.

1999-01-01

This is the final report of a two-year, Laboratory Directed Research and Development (LDRD) project at Los Alamos National Laboratory (LANL). The purpose of this project was to develop diamond and diamond-like thin-films as hydrogen isotope permeation barriers. Hydrogen embrittlement limits the life of boost systems which otherwise might be increased to 25 years with a successful non-reactive barrier. Applications in tritium processing such as bottle filling processes, tritium recovery processes, and target filling processes could benefit from an effective barrier. Diamond-like films used for low permeability shells for ICF and HEDP targets were also investigated. Unacceptable high permeabilities for hydrogen were obtained for plasma-CVD diamond-like-carbon films

Superelastic SMA–FRP composite reinforcement for concrete structures

International Nuclear Information System (INIS)

Wierschem, Nicholas; Andrawes, Bassem

2010-01-01

For many years there has been interest in using fiber-reinforced polymers (FRPs) as reinforcement in concrete structures. Unfortunately, due to their linear elastic behavior, FRP reinforcing bars are never considered for structural damping or dynamic applications. With the aim of improving the ductility and damping capability of concrete structures reinforced with FRP reinforcement, this paper studies the application of SMA–FRP, a relatively novel type of composite reinforced with superelastic shape memory alloy (SMA) wires. The cyclic tensile behavior of SMA–FRP composites are studied experimentally and analytically. Tests of SMA–FRP composite coupons are conducted to determine their constitutive behavior. The experimental results are used to develop and calibrate a uniaxial SMA–FRP analytical model. Parametric and case studies are performed to determine the efficacy of the SMA–FRP reinforcement in concrete structures and the key factors governing its behavior. The results show significant potential for SMA–FRP reinforcement to improve the ductility and damping of concrete structures while still maintaining its elastic characteristic, typical of FRP reinforcement

Strain-tempering of low carbon martensite steel wire by rapid heating

International Nuclear Information System (INIS)

Torisaka, Yasunori; Kihara, Junji

1978-01-01

In the production of prestressed concrete steel wires, a series of the cold drawing-patenting process are performed to improve the strength. In order to reduce cyclic process, the low carbon martensite steel wire which can be produced only by the process of hot rolling and direct quench has been investigated as strain-tempering material. When strain-tempering is performed on the low carbon martensite steel wire, stress relaxation (Re%) increases and mechanical properties such as total elongation, reduction of area, ultimate tensile strength and proof stress decrease remarkably by annealing. In order to shorten the heating time, the authors performed on the steel wire the strain-tempering with a heating time of 1.0 s using direct electrical resistance heating and examined the effects of rapid heating on the stress relaxation and the mechanical properties. Stress relaxation decreases without impairment of the mechanical properties up to a strain-tempering temperature of 573 K. Re(%) after 10.8 ks is 0% at the testing temperature 301 K, 0.49% at 363 K and 1.39% at 433 K. (auth.)

Comparison between beryllium and diamond-backing plates in diamond-anvil cells

DEFF Research Database (Denmark)

Periotto, Benedetta; Nestola, Fabrizio; Balic Zunic, Tonci

2011-01-01

A direct comparison between two complete intensity datasets, collected on the same sample loaded in two identical diamond-anvil pressure cells equipped, respectively, with beryllium and diamond backing plates was performed. The results clearly demonstrate that the use of diamond-backing plates...

Bacterial colonization on coated and uncoated orthodontic wires: A prospective clinical trial.

Science.gov (United States)

Raji, Seyed Hamid; Shojaei, Hasan; Ghorani, Parinaz Saeidi; Rafiei, Elahe

2014-11-01

The advantages of coated orthodontic wires such as esthetic and their effects on reduced friction, corrosion and allergic reaction and the significant consequences of plaque accumulation on oral health encouraged us to assess bacterial colonization on these wires. A total of 18 (9 upper and 9 lower) epoxy resin coated 16 × 22 nickel-titanium wires (Spectra, GAC, USA) and 18 (9 upper and 9 lower) non-coated 16 × 22 nickel-titanium wires (Sentalloy, GAC, USA) with isolated packages were selected and sterilized before application. The samples were divided randomly between upper and lower arches in 18 patients and hence that every patient received one coated and one uncoated wire at the same time. Samples were removed and cut in equal lengths after 3 weeks and placed in phosphate buffered saline buffer. After separation of bacteria in trypsin and ethylenediaminetetraacetic acid solution, the diluted solution was cultured in blood agar and bacterial colony forming units were counted. Finally, the data was analyzed using the paired t-test and the significance was set at 0.05. Mean of bacterial colonization on uncoated wires was more than that of coated wires (P < 0.001). Bacterial plaque accumulation on epoxy resin coated nickel-titanium orthodontic wires is significantly lower than uncoated nickel-titanium wires.

Plasma spraying method for forming diamond and diamond-like coatings

Science.gov (United States)

Holcombe, Cressie E.; Seals, Roland D.; Price, R. Eugene

1997-01-01

A method and composition for the deposition of a thick layer (10) of diamond or diamond-like material. The method includes high temperature processing wherein a selected composition (12) including at least glassy carbon is heated in a direct current plasma arc device to a selected temperature above the softening point, in an inert atmosphere, and is propelled to quickly quenched on a selected substrate (20). The softened or molten composition (18) crystallizes on the substrate (20) to form a thick deposition layer (10) comprising at least a diamond or diamond-like material. The selected composition (12) includes at least glassy carbon as a primary constituent (14) and may include at least one secondary constituent (16). Preferably, the secondary constituents (16) are selected from the group consisting of at least diamond powder, boron carbide (B.sub.4 C) powder and mixtures thereof.

Protection of Steel Corrosion in Concrete Members by the Combination of Galvanic Anode and Nitrite Penetration

Directory of Open Access Journals (Sweden)

Minobu Aoyama

2014-01-01

Full Text Available Chloride induced-corrosion of steel bars in concrete can make cracks and exfoliation in near-surface regions in reinforced concrete structures. In this paper, we described the basic concept and practice of steel bars corrosion protection method by the combination of galvanic anode (zinc wire and the penetration of nitrite ions from mortar layers containing a large amount of lithium nitrite.

Fabrication of polycrystalline diamond refractive X-ray lens by femtosecond laser processing

Energy Technology Data Exchange (ETDEWEB)

Kononenko, T.V.; Ralchenko, V.G.; Ashkinazi, E.E.; Konov, V.I. [General Physics Institute of Russian Academy of Sciences, Moscow (Russian Federation); National Research Nuclear University ' ' MEPhI' ' , Moscow (Russian Federation); Polikarpov, M.; Ershov, P. [Immanuel Kant Baltic Federal University, Functional Nanomaterials, Kaliningrad (Russian Federation); Kuznetsov, S.; Yunkin, V. [Institute of Microelectronics Technology RAS, Chernogolovka, Moscow region (Russian Federation); Snigireva, I. [European Synchrotron Radiation Facility, Grenoble (France)

2016-03-15

X-ray planar compound refractive lenses were fabricated from a polycrystalline diamond plate grown by chemical vapor deposition, by precise through cutting with femtosecond laser pulses. The lens geometry and the surface morphology were investigated with optical and scanning electron microscopy, while the material structure modification was analyzed by Raman spectroscopy. The results of the preliminary lens test at 9.25-keV X-rays are presented. (orig.)

Fabrication of polycrystalline diamond refractive X-ray lens by femtosecond laser processing

International Nuclear Information System (INIS)

Kononenko, T.V.; Ralchenko, V.G.; Ashkinazi, E.E.; Konov, V.I.; Polikarpov, M.; Ershov, P.; Kuznetsov, S.; Yunkin, V.; Snigireva, I.

2016-01-01

X-ray planar compound refractive lenses were fabricated from a polycrystalline diamond plate grown by chemical vapor deposition, by precise through cutting with femtosecond laser pulses. The lens geometry and the surface morphology were investigated with optical and scanning electron microscopy, while the material structure modification was analyzed by Raman spectroscopy. The results of the preliminary lens test at 9.25-keV X-rays are presented. (orig.)

Texturization of diamond-wire-sawn multicrystalline silicon wafer using Cu, Ag, or Ag/Cu as a metal catalyst

Science.gov (United States)

Wang, Shing-Dar; Chen, Ting-Wei

2018-06-01

In this work, Cu, Ag, or Ag/Cu was used as a metal catalyst to study the surface texturization of diamond-wire-sawn (DWS) multi-crystalline silicon (mc-Si) wafer by a metal-assisted chemical etching (MACE) method. The DWS wafer was first etched by standard HF-HNO3 acidic etching, and it was labeled as AE-DWS wafer. The effects of ratios of Cu(NO3)2:HF, AgNO3:HF, and AgNO3:Cu(NO3)2 on the morphology of AE-DWS wafer were investigated. After the process of MACE, the wafer was treated with a NaF/H2O2 solution. In this process, H2O2 etched the nanostructure, and NaF removed the oxidation layer. The Si {1 1 1} plane was revealed by etching the wafer in a mixture of 0.03 M Cu(NO3)2 and 1 M HF at 55 °C for 2.5 min. These parallel Si {1 1 1} planes replaced some parallel saw marks on the surface of AE-DWS wafers without forming a positive pyramid or an inverted pyramid structure. The main topography of the wafer is comprised of silicon nanowires grown in direction when Ag or Ag/Cu was used as a metal catalyst. When silicon is etched in a mixed solution of Cu(NO3)2, AgNO3, HF and H2O2 at 55 °C with a concentration ratio of [Cu2+]/[Ag+] of 50 or at 65 °C with a concentration ratio of [Cu2+]/[Ag+] of 33, a quasi-inverted pyramid structure can be obtained. The reflectivity of the AE-DWS wafers treated with MACE is lower than that of the multiwire-slurry-sawn (MWSS) mc-Si wafers treated with traditional HF + HNO3 etching.

Diamond film growth with modification properties of adhesion between substrate and diamond film

Directory of Open Access Journals (Sweden)

Setasuwon P.

2004-03-01

Full Text Available Diamond film growth was studied using chemical vapor deposition (CVD. A special equipment was build in-house, employing a welding torch, and substrate holder with a water-cooling system. Acetylene and oxygen were used as combustion gases and the substrate was tungsten carbide cobalt. It was found that surface treatments, such as diamond powder scratching or acid etching, increase the adhesion and prevent the film peel-off. Diamond powder scratching and combined diamond powder scratching with acid etching gave the similar diamond film structure with small grain and slightly rough surface. The diamond film obtained with both treatments has high adhesion and can withstand internal stress better than ones obtained by untreated surface or acid etching alone. It was also found that higher substrate temperature produced smoother surface and more uniform diamond grain.

Self-composite comprised of nanocrystalline diamond and a non-diamond component useful for thermoelectric applications

Science.gov (United States)

Gruen, Dieter M [Downers Grove, IL

2009-08-11

One provides nanocrystalline diamond material that comprises a plurality of substantially ordered diamond crystallites that are sized no larger than about 10 nanometers. One then disposes a non-diamond component within the nanocrystalline diamond material. By one approach this non-diamond component comprises an electrical conductor that is formed at the grain boundaries that separate the diamond crystallites from one another. The resultant nanowire is then able to exhibit a desired increase with respect to its ability to conduct electricity while also preserving the thermal conductivity behavior of the nanocrystalline diamond material.

Diamonds for beam instrumentation

International Nuclear Information System (INIS)

Griesmayer, Erich

2013-01-01

Diamond is perhaps the most versatile, efficient and radiation tolerant material available for use in beam detectors with a correspondingly wide range of applications in beam instrumentation. Numerous practical applications have demonstrated and exploited the sensitivity of diamond to charged particles, photons and neutrons. In this paper, a brief description of a generic diamond detector is given and the interaction of the CVD diamond detector material with protons, electrons, photons and neutrons is presented. Latest results of the interaction of sCVD diamond with 14 MeV mono-energetic neutrons are shown.

Kankan diamonds (Guinea) III: δ13C and nitrogen characteristics of deep diamonds

Science.gov (United States)

Stachel, T.; Harris, J. W.; Aulbach, S.; Deines, P.

Diamonds from the Kankan area in Guinea formed over a large depth profile beginning within the cratonic mantle lithosphere and extending through the asthenosphere and transition zone into the lower mantle. The carbon isotopic composition, the concentration of nitrogen impurities and the nitrogen aggregation level of diamonds representing this entire depth range have been determined. Peridotitic and eclogitic diamonds of lithospheric origin from Kankan have carbon isotopic compositions (δ13C: peridotitic -5.4 to -2.2‰ eclogitic -19.7 to -0.7‰) and nitrogen characteristics (N: peridotitic 17-648 atomic ppm; eclogitic 0-1,313 atomic ppm; aggregation from IaA to IaB) which are generally typical for diamonds of these two suites worldwide. Geothermobarometry of peridotitic and eclogitic inclusion parageneses (worldwide sources) indicates that both suites formed under very similar conditions within the cratonic lithosphere, which is not consistent with a derivation of diamonds with light carbon isotopic composition from subducted organic matter within subducting oceanic slabs. Diamonds containing majorite garnet inclusions fall to the isotopically heavy side (δ13C: -3.1‰ to +0.9‰) of the worldwide diamond population. Nitrogen contents are low (0-126 atomic ppm) and one of the two nitrogen-bearing diamonds shows such a low level of nitrogen aggregation (30% B-centre) that it cannot have been exposed to ambient temperatures of the transition zone (>=1,400 °C) for more than 0.2 Ma. This suggests rapid upward transport and formation of some Kankan diamonds pene-contemporaneous to Cretaceous kimberlite activity. Similar to these diamonds from the asthenosphere and the transition zone, lower mantle diamonds show a small shift towards isotopic heavy compositions (-6.6 to -0.5‰, mode at -3.5‰). As already observed for other mines, the nitrogen contents of lower mantle diamonds were below detection (using FTIRS). The mutual shift of sublithospheric diamonds towards

PREFACE: Science's gem: diamond science 2009 Science's gem: diamond science 2009

Science.gov (United States)

Mainwood, Alison; Newton, Mark E.; Stoneham, Marshall

2009-09-01

Natural diamond has been valued for its appearance and mechanical properties for at least two thousand years. As a gem stone diamond is unsurpassed. However, scientific work, especially in the last 20 years, has demonstrated that diamond has numerous surprising properties and many unique ones. Some of the extreme properties have been known for many years, but the true scale of diamond's other highly desirable features is still only coming to light as control in the synthesis of diamond, and hence material perfection, improves. The ultimate prize for man-made diamond is surely not in the synthesis of gem stones, but in delivering technological solutions enabled by diamond to the challenges facing our society today. If the special properties are to be exploited to their full potential, at least four crucial factors must be considered. First, there must be sufficient scientific understanding of diamond to make applications effective, efficient and economical. Secondly, the means of fabrication and control of properties have to be achieved so that diamond's role can be optimised. Thirdly, it is not enough that its properties are superior to existing materials: they must be so much better that it is worth initiating new technologies to exploit them. Finally, any substantial applications will have to address the society's major needs worldwide. The clear technology drivers for the 21st century come from the biomedical technologies, the demand for energy subject to global constraints, and the information technologies, where perhaps diamond will provide the major enabling technology [1]. The papers in this volume concern the solid state physics of diamond, and primarily concern the first two factors: understanding, and control of properties. They address many of the outstanding basic problems, such as the identification of existing defects, which affect the material's properties, both desirable and less so. Regarding future substantial applications, one paper discusses

Surface evolution and stability transition of silicon wafer subjected to nano-diamond grinding

Directory of Open Access Journals (Sweden)

Shisheng Cai

2017-03-01

Full Text Available In order to obtain excellent physical properties and ultrathin devices, thinning technique plays an important role in semiconductor industry with the rapid development of wearable electronic devices. This study presents a physical nano-diamond grinding technique without any chemistry to obtain ultrathin silicon substrate. The nano-diamond with spherical shape repeats nano-cutting and penetrating surface to physically etch silicon wafer during grinding process. Nano-diamond grinding induces an ultrathin “amorphous layer” on silicon wafer and thus the mismatch strain between the amorphous layer and substrate leads to stability transition from the spherical to non-spherical deformation of the wafer. Theoretical model is proposed to predict and analyze the deformation of amorphous layer/silicon substrate system. Furthermore, the deformation bifurcation behavior of amorphous layer/silicon substrate system is analyzed. As the mismatch strain increases or thickness decreases, the amorphous layer/silicon substrate system may transit to non-spherical deformation, which is consistent to the experimental results. The amorphous layer stresses are also obtained to predict the damage of silicon wafer.

Diamond growth on an array of seeds: The revolution of diamond production

Energy Technology Data Exchange (ETDEWEB)

Sung, James C. [KINIK Company, 64, Chung-San Rd., Ying-Kuo, Taipei Hsien 239, Taiwan (China) and National Taiwan University, Taipei 106, Taiwan (China) and National Taipei University of Technology, Taipei 106, Taiwan (China)]. E-mail: sung@kinik.com.tw; Sung, Michael [Massachusetts Institute of Technology, Cambridge, MA (United States); Sung, Emily [Johnson and Johnson, Freemont, CA (United States)

2006-03-01

The consumption of saw diamond grits is a measure of a nation's constructional activities. The per capita consumption for the world is about 0.7 carats in 2004, and in China, about 3 carats. The manufacture of large saw diamond grits requires stringent control of pressure and temperature that only a few companies can master. However, with the implementation of a novel diamond seeding technology, large saw diamond grits of extreme quality can be mass produced. With this breakthrough, the prices of saw grit will plummet in the near future that should benefit the constructional industry worldwide. Moreover, electronic or thermal grade of large diamond crystals may be produced for applications in semiconductor, electronic or optical industry.

Diamond growth on an array of seeds: The revolution of diamond production

International Nuclear Information System (INIS)

Sung, James C.; Sung, Michael; Sung, Emily

2006-01-01

The consumption of saw diamond grits is a measure of a nation's constructional activities. The per capita consumption for the world is about 0.7 carats in 2004, and in China, about 3 carats. The manufacture of large saw diamond grits requires stringent control of pressure and temperature that only a few companies can master. However, with the implementation of a novel diamond seeding technology, large saw diamond grits of extreme quality can be mass produced. With this breakthrough, the prices of saw grit will plummet in the near future that should benefit the constructional industry worldwide. Moreover, electronic or thermal grade of large diamond crystals may be produced for applications in semiconductor, electronic or optical industry

Survey of the future concrete structures lifetime measuring the water content: 4 types of embedded sensor under checking

International Nuclear Information System (INIS)

Moreau, G.; Salin, J.; Masson, B.; Dubois, J.P.; Agostini, F.; Skoczylas, F.

2011-01-01

Today thermal and mechanical properties are well-measured with common sensors like respectively PT100 sensors and vibrating wire sensors or new sensors like optical fiber sensors. On the other hand there is no reference sensor for the measurement of the concrete moisture. In this paper, we present our laboratory evaluation's protocol and first result for four different technologies of concrete moisture sensor based on our owner requirement. Specimens of porous mortar (E/C ∼ 0.8) with embedded sensor are placed into a temperature and humidity controlled climatic chamber. Then, different air relative humidity steps are enforced. Before each relative humidity change, stabilization of the mass of specimens is expected. The four technologies are based on: 1) capacity between two electrodes. The sensor is embedded in a porous Teflon cap. The sensor measures the humidity of air at equilibrium with concrete. Today it is the most common moisture sensor; 2) Elongation measurement of a calibrated nano porous material with a vibrating wire sensor. The sensor measures the hygroscopic volume change related to the humidity of the surrounding concrete. This sensor called Hydravib has been developed by Cementys S.A.S.; 3) Time Domain Reflectometry (TDR). The sensor measures an Electro Magnetic Wave time propagation in the concrete and this one is a function of the concrete permittivity; 4) gas permeability measurement of the ambient concrete. The sensor measures a pressure drop through a porous stainless filter. This study evaluates the capacities of four sensor technologies to indirectly measure one key parameter of concrete structure: the moisture concrete. Capacitive sensor does not seem to fulfill our requirements. Hydravib presents sensitivity to the moisture concrete evolution but it needs more development and a nano porous material calibration. Finally TDR and Pulse sensors present very promising results

Adherent diamond coatings on cemented tungsten carbide substrates with new Fe/Ni/Co binder phase

International Nuclear Information System (INIS)

Polini, Riccardo; Delogu, Michele; Marcheselli, Giancarlo

2006-01-01

WC-Co hard metals continue to gain importance for cutting, mining and chipless forming tools. Cobalt metal currently dominates the market as a binder because of its unique properties. However, the use of cobalt as a binder has several drawbacks related to its hexagonal close-packed structure and market price fluctuations. These issues pushed the development of pre-alloyed binder powders which contain less than 40 wt.% cobalt. In this paper we first report the results of extensive investigations of WC-Fe/Ni/Co hard metal sintering, surface pretreating and deposition of adherent diamond films by using an industrial hot filament chemical vapour deposition (HFCVD) reactor. In particular, CVD diamond was deposited onto WC-Fe/Ni/Co grades which exhibited the best mechanical properties. Prior to deposition, the substrates were submitted to surface roughening by Murakami's etching and to surface binder removal by aqua regia. The adhesion was evaluated by Rockwell indentation tests (20, 40, 60 and 100 kg) conducted with a Brale indenter and compared to the adhesion of diamond films grown onto Co-cemented tungsten carbide substrates, which were submitted to similar etching pretreatments and identical deposition conditions. The results showed that diamond films on medium-grained WC-6 wt.% Fe/Ni/Co substrates exhibited good adhesion levels, comparable to those obtained for HFCVD diamond on Co-cemented carbides with similar microstructure

Improvement of the auto wire feeder machine in a de-soldering process

Directory of Open Access Journals (Sweden)

Niramon Nonkhukhetkhong

2016-10-01

Full Text Available This paper presents the methodology of the de-soldering process for rework of disk drive Head Stack Assembly (HSA units. The auto wire feeder is a machine that generates Tin (Sn on the product. This machine was determined to be one of the major sources of excess Sn on the HSA. The defect rate due to excess Sn is more than 30%, which leads to increased processing time and cost to perform additional cleaning steps. From process analysis, the major causes of excess Sn are as follows: 1 The machine cannot cut the wire all the way into the flux core area; 2 The sizes and types of soldering irons are not appropriate for the unit parts; and, 3 There are variations introduced into the de-soldering process by the workforce. This paper proposes a methodology to address all three of these causes. First, the auto wire feeder machine in the de-solder process will be adjusted in order to cut wires into flux core. Second, the types of equipment and material used in de-soldering will be optimized. Finally, a new standard method for operators, which can be controlled more easily, will be developed in order to reduce defects due to workforce related variation. After these process controls and machine adjustments were implemented, the overall Sn related problems were significantly improved. Sn contamination was reduced by 41% and cycle time was reduced by an average of 15 seconds.

Diamond-cleaning investigations

International Nuclear Information System (INIS)

Derry, T.E.

Four parcels of diamonds which either had or had not been cleaned using the usual techniques, chiefly involving etch in molten potassium nitrate were supplied by De Beers Diamond Research Laboratories. Each parcel contained about 40 stones, amounting to about 10 carats. Half the diamonds in each parcel were cleaned by a standard procedure involving half an hours ultrasonic agitation in a 20% solution of the commercial detergent 'Contrad' which is effectively a surfactant and chelating agent. Visual comparisons by a number of observers who were not told the stones' histories, established that these diamonds generally had a more sparkling appearance after the cleaning procedure had been applied

Interfacial effects in ZnO nanotubes/needle-structured graphitic diamond nanohybrid for detecting dissolved acetone at room temperature

Science.gov (United States)

Kathiravan, Deepa; Huang, Bohr-Ran; Saravanan, Adhimoorthy; Yeh, Chien-Jui; Leou, Keh-Chyang; Lin, I.-Nan

2017-12-01

A high-performance ZnO nanotubes (ZNTs)/needle-structured graphitic diamond (NGD) nanohybrid material was prepared and observed the electrochemical sensing properties of liquid acetone in water. Initially, we synthesized NGD film using bias-enhanced growth (BEG) process. Afterwards, a well-etched ZNTs were spatially grown on the NGD film using simple hydrothermal method, and utilized as sensing material for assemble an electrochemical sensor (via EGFET configuration) operating at room temperature. The systematic investigations depict the ultra-high sensing properties attained from ZNTs grown on NGD film. The NGD film mostly have needle or wire shaped diamond grains, which contributes extremely high electrical conductivity. Furthermore, needle shaped diamond grains cover with multi-layer graphitic material generates conduction channels for ZNTs and leads to enhance the oxygen residuals and species. The material stability and conductivity of NGD as well the defects exist with oxygen vacancies in ZNTs offers superior sensing properties. Thus, the interesting combination of these wide band gap semiconductor materials exhibit high sensor response (89 mV/mL), high stability and long-term reliability (tested after 60 days).

Effect of wire shape on wire array discharge

International Nuclear Information System (INIS)

Shimomura, N.; Tanaka, Y.; Yushita, Y.; Nagata, M.; Teramoto, Y.; Katsuki, S.; Akiyama, H.

2001-01-01

Although considerable investigations have been reported on z-pinches to achieve nuclear fusion, little attention has been given from the point of view of how a wire array consisting of many parallel wires explodes. Instability existing in the wire array discharge has been shown. In this paper, the effect of wire shape in the wire array on unstable behavior of the wire array discharge is represented by numerical analysis. The claws on the wire formed in installation of wire may cause uniform current distribution on wire array. The effect of error of wire diameter in production is computed by Monte Carlo Method. (author)

Effect of wire shape on wire array discharge

Energy Technology Data Exchange (ETDEWEB)

Shimomura, N.; Tanaka, Y.; Yushita, Y.; Nagata, M. [University of Tokushima, Department of Electrical and Electronic Engineering, Tokushima (Japan); Teramoto, Y.; Katsuki, S.; Akiyama, H. [Kumamoto University, Department of Electrical and Computer Engineering, Kumamoto (Japan)

2001-09-01

Although considerable investigations have been reported on z-pinches to achieve nuclear fusion, little attention has been given from the point of view of how a wire array consisting of many parallel wires explodes. Instability existing in the wire array discharge has been shown. In this paper, the effect of wire shape in the wire array on unstable behavior of the wire array discharge is represented by numerical analysis. The claws on the wire formed in installation of wire may cause uniform current distribution on wire array. The effect of error of wire diameter in production is computed by Monte Carlo Method. (author)

Nonlinear Analysis for the Crack Control of SMA Smart Concrete Beam Based on a Bidirectional B-Spline QR Method

Directory of Open Access Journals (Sweden)

Yan Li

2018-01-01

Full Text Available A bidirectional B-spline QR method (BB-sQRM for the study on the crack control of the reinforced concrete (RC beam embedded with shape memory alloy (SMA wires is presented. In the proposed method, the discretization is performed with a set of spline nodes in two directions of the plane model, and structural displacement fields are constructed by the linear combination of the products of cubic B-spline interpolation functions. To derive the elastoplastic stiffness equation of the RC beam, an explicit form is utilized to express the elastoplastic constitutive law of concrete materials. The proposed model is compared with the ANSYS model in several numerical examples. The results not only show that the solutions given by the BB-sQRM are very close to those given by the finite element method (FEM but also prove the high efficiency and low computational cost of the BB-sQRM. Meanwhile, the five parameters, such as depth-span ratio, thickness of concrete cover, reinforcement ratio, prestrain, and eccentricity of SMA wires, are investigated to learn their effects on the crack control. The results show that depth-span ratio of RC beams and prestrain and eccentricity of SMA wires have a significant influence on the control performance of beam cracks.

Realisation of complex precast concrete structures through the integration of algorithmic design and novel fabrication techniques

DEFF Research Database (Denmark)

Larsen, Niels Martin; Egholm Pedersen, Ole; Pigram, Dave

2012-01-01

This paper describes a novel method for constructing complex concrete structures from small-scale individualized elements. The method was developed through the investigation of laser cutting, folding and concrete casting in PETG plastic sheets and funicular grid shell simulations as a generator o...

Variation of Shrinkage Strain within the Depth of Concrete Beams

Directory of Open Access Journals (Sweden)

Jong-Hyun Jeong

2015-11-01

Full Text Available The variation of shrinkage strain within beam depth was examined through four series of time-dependent laboratory experiments on unreinforced concrete beam specimens. Two types of beam specimens, horizontally cast and vertically cast, were tested; shrinkage variation was observed in the horizontally cast specimens. This indicated that the shrinkage variation within the beam depth was due to water bleeding and tamping during the placement of the fresh concrete. Shrinkage strains were measured within the beam depth by two types of strain gages, surface-attached and embedded. The shrinkage strain distribution within the beam depth showed a consistent tendency for the two types of gages. The test beams were cut into four sections after completion of the test, and the cutting planes were divided into four equal sub-areas to measure the aggregate concentration for each sub-area of the cutting plane. The aggregate concentration increased towards the bottom of the beam. The shrinkage strain distribution was estimated by Hobbs’ equation, which accounts for the change of aggregate volume concentration.

Diamond pixel modules

International Nuclear Information System (INIS)

Asner, D.; Barbero, M.; Bellini, V.; Belyaev, V.; Brom, J-M.; Bruzzi, M.; Chren, D.; Cindro, V.; Claus, G.; Cristinziani, M.; Costa, S.; D'Alessandro, R.; Boer, W. de; Dobos, D.; Dolenc, I.; Dulinski, W.; Duris, J.; Eremin, V.; Eusebi, R.; Frais-Koelbl, H.

2011-01-01

With the commissioning of the LHC in 2010 and upgrades expected in 2015, ATLAS and CMS are planning to upgrade their innermost tracking layers with radiation hard technologies. Chemical Vapor Deposition diamond has been used extensively in beam conditions monitors as the innermost detectors in the highest radiation areas of BaBar, Belle, CDF and all LHC experiments. This material is now being considered as a sensor material for use very close to the interaction region where the most extreme radiation conditions exist. Recently the RD42 collaboration constructed, irradiated and tested polycrystalline and single-crystal chemical vapor deposition diamond sensors to the highest fluences expected at the super-LHC. We present beam test results of chemical vapor deposition diamond up to fluences of 1.8x10 16 protons/cm 2 illustrating that both polycrystalline and single-crystal chemical vapor deposition diamonds follow a single damage curve. We also present beam test results of irradiated complete diamond pixel modules.

Diamond pixel modules

Energy Technology Data Exchange (ETDEWEB)

Asner, D. [Carleton University, Ottawa (Canada); Barbero, M. [Universitaet Bonn (Germany); Bellini, V. [INFN/University of Catania (Italy); Belyaev, V. [MEPHI Institute, Moscow (Russian Federation); Brom, J-M. [IPHC, Strasbourg (France); Bruzzi, M. [INFN/University of Florence (Italy); Chren, D. [Czech Technical University, Prague (Czech Republic); Cindro, V. [Jozef Stefan Institute, Ljubljana (Slovenia); Claus, G. [IPHC, Strasbourg (France); Cristinziani, M. [Universitaet Bonn (Germany); Costa, S. [INFN/University of Catania (Italy); D' Alessandro, R. [Department of Energetics/INFN Florence (Italy); Boer, W. de [Universitaet Karlsruhe, Karlsruhe (Germany); Dobos, D. [CERN, Geneva (Switzerland); Dolenc, I. [Jozef Stefan Institute, Ljubljana (Slovenia); Dulinski, W. [IPHC, Strasbourg (France); Duris, J. [UCLA, Los Angeles, CA (United States); Eremin, V. [Ioffe Institute, St. Petersburg (Russian Federation); Eusebi, R. [FNAL, Batavia (United States); Frais-Koelbl, H. [Fachhochschule fuer Wirtschaft und Technik, Wiener Neustadt (Austria)

2011-04-21

With the commissioning of the LHC in 2010 and upgrades expected in 2015, ATLAS and CMS are planning to upgrade their innermost tracking layers with radiation hard technologies. Chemical Vapor Deposition diamond has been used extensively in beam conditions monitors as the innermost detectors in the highest radiation areas of BaBar, Belle, CDF and all LHC experiments. This material is now being considered as a sensor material for use very close to the interaction region where the most extreme radiation conditions exist. Recently the RD42 collaboration constructed, irradiated and tested polycrystalline and single-crystal chemical vapor deposition diamond sensors to the highest fluences expected at the super-LHC. We present beam test results of chemical vapor deposition diamond up to fluences of 1.8x10{sup 16} protons/cm{sup 2} illustrating that both polycrystalline and single-crystal chemical vapor deposition diamonds follow a single damage curve. We also present beam test results of irradiated complete diamond pixel modules.

Diamond nanophotonics

Directory of Open Access Journals (Sweden)

Katja Beha

2012-12-01

Full Text Available We demonstrate the coupling of single color centers in diamond to plasmonic and dielectric photonic structures to realize novel nanophotonic devices. Nanometer spatial control in the creation of single color centers in diamond is achieved by implantation of nitrogen atoms through high-aspect-ratio channels in a mica mask. Enhanced broadband single-photon emission is demonstrated by coupling nitrogen–vacancy centers to plasmonic resonators, such as metallic nanoantennas. Improved photon-collection efficiency and directed emission is demonstrated by solid immersion lenses and micropillar cavities. Thereafter, the coupling of diamond nanocrystals to the guided modes of micropillar resonators is discussed along with experimental results. Finally, we present a gas-phase-doping approach to incorporate color centers based on nickel and tungsten, in situ into diamond using microwave-plasma-enhanced chemical vapor deposition. The fabrication of silicon–vacancy centers in nanodiamonds by microwave-plasma-enhanced chemical vapor deposition is discussed in addition.

Long term creep behavior of concrete

International Nuclear Information System (INIS)

Kennedy, T.W.

1975-01-01

This report presents the findings of an experimental investigation to evaluate the long term creep behavior of concrete subjected to sustained uniaxial loads for an extended period of time at 75 0 F. The factors investigated were (1) curing time (90, 183, and 365 days); (2) curing history (as-cast and air-dried); and (3) uniaxial stress (600 and 2400 psi). The experimental investigation applied uniaxial compressive loads to cylindrical concrete specimens and measured strains with vibrating wire strain gages that were cast in the concrete specimen along the axial and radial axes. Specimens cured for 90 days prior to loading were subjected to a sustained load for a period of one year, at which time the loads were removed; the specimens which were cured for 183 or 365 days, however, were not unloaded and have been under load for 5 and 4.5 years, respectively. The effect of each of the above factors on the instantaneous and creep behavior is discussed and the long term creep behavior of the specimens cured for 183 or 365 days is evaluated. The findings of these evaluations are summarized. (17 figures, 10 tables) (U.S.)

Laser-based gluing of diamond-tipped saw blades

Science.gov (United States)

Hennigs, Christian; Lahdo, Rabi; Springer, André; Kaierle, Stefan; Hustedt, Michael; Brand, Helmut; Wloka, Richard; Zobel, Frank; Dültgen, Peter

2016-03-01

To process natural stone such as marble or granite, saw blades equipped with wear-resistant diamond grinding segments are used, typically joined to the blade by brazing. In case of damage or wear, they must be exchanged. Due to the large energy input during thermal loosening and subsequent brazing, the repair causes extended heat-affected zones with serious microstructure changes, resulting in shape distortions and disadvantageous stress distributions. Consequently, axial run-out deviations and cutting losses increase. In this work, a new near-infrared laser-based process chain is presented to overcome the deficits of conventional brazing-based repair of diamond-tipped steel saw blades. Thus, additional tensioning and straightening steps can be avoided. The process chain starts with thermal debonding of the worn grinding segments, using a continuous-wave laser to heat the segments gently and to exceed the adhesive's decomposition temperature. Afterwards, short-pulsed laser radiation removes remaining adhesive from the blade in order to achieve clean joining surfaces. The third step is roughening and activation of the joining surfaces, again using short-pulsed laser radiation. Finally, the grinding segments are glued onto the blade with a defined adhesive layer, using continuous-wave laser radiation. Here, the adhesive is heated to its curing temperature by irradiating the respective grinding segment, ensuring minimal thermal influence on the blade. For demonstration, a prototype unit was constructed to perform the different steps of the process chain on-site at the saw-blade user's facilities. This unit was used to re-equip a saw blade with a complete set of grinding segments. This saw blade was used successfully to cut different materials, amongst others granite.

Effect of bur-cut dentin on bond strength using two all-in-one and one two-step adhesive systems.

Science.gov (United States)

Koase, Kaori; Inoue, Satoshi; Noda, Mamoru; Tanaka, Toru; Kawamoto, Chiharu; Takahashi, Akiko; Nakaoki, Yasuko; Sano, Hidehiko

2004-01-01

To compare the microtensile bond strength (MTBS) of two all-in-one adhesive systems and one experimental two-step self-etching adhesive system to two types of bur-cut dentin. Using one of the three adhesives, Xeno CF Bond (Xeno), Prompt L-Pop (PL), or the experimental two-step system ABF (ABF), resin composite was bonded to flat buccal and root dentin surfaces of eight extracted human premolars. These surfaces were produced using either regular-grit or superfine-grit diamond burs. After storage overnight in 37 degrees C water, the bonded specimens were sectioned into six or seven slices approximately 0.7 mm thick perpendicular to the bonded surface. They were then subjected to microtensile testing. The surfaces of the fractured specimens were observed microscopically to determine the failure mode. In addition, to observe the effect of conditioning, the two types of bur-cut dentin surfaces were conditioned with the adhesives, rinsed with acetone, and observed with SEM. When Xeno and PL were bonded to dentin cut with a regular-grit diamond bur, MTBS values were lower than to superfine bur-cut dentin, and failures occurred adhesively at the interface, whereas the experimental two-step adhesive showed no significant difference in microtensile bond strength between two differently cut surfaces. The all-in-one adhesives tested here improved bond strengths when bonded to superfine bur-cut dentin as a substrate, whereas the experimental two-step adhesive system showed unchanged bonding to both regular and superfine bur-cut dentin surfaces.

Active brazed diamond and cubic boron nitride interfacial nanostructure and application

International Nuclear Information System (INIS)

Klotz, U.E.; Elsener, H.R.; Elsener, H.R.

2005-01-01

Active brazing is an effective technique for joining diamond or cBN grit onto metallic substrates. Current use of this technique is being made for super abrasive, high performance tools. The lecture will give an overview over different aspects such as (i) tool performance in selected applications, (ii) interfacial nanostructure between super abrasive grit and brazing alloys matrix, (iii) attempts to computer model such interface reactions and (iv) recent improvements of the abrasion resistance of the brazing alloy itself. Super abrasive tools with outstanding performance in applications such as grinding, honing or stone cutting can be manufactured by a single-layer of brazed diamond or cBN grit. A method to obtain regular grit patterns will be presented. Examples of prototype tools and their performance in different applications will be shown. The investigation of interface reactions between diamond and active brazing alloys plays an important role to further improve the brazing process and resulting tool performance. The interfacial nanostructure is characterised by a thin reaction layer of Ti with diamond and cBN, respectively. Results for Ag- and Cu-based brazing alloys will be presented and discussed in view of the influence of brazing process parameters and brazing alloy matrix. Computer modelling of the thermodynamics and kinetics of the interface reactions may allow optimising the process parameters. This requires reliable databases currently being built up. The potential of such methods in ceramic to metal joining will be described. The abrasion resistance of brazing alloys itself plays an important role for tool performance. A new method to achieve a dispersion of nano sized TiC precipitates in the alloy matrix by addition of an organic binder, decomposing during brazing will be presented. In an outlook further applications of brazed diamond grit, such as thermal management materials will be discussed. (author)

X-ray topographic studies and measurement of lattice parameter differences within synthetic diamonds grown by the reconstitution technique

Science.gov (United States)

Wierzchowski, W.; Moore, M.; Makepeace, A. P. W.; Yacoot, A.

1991-10-01

A 4 x 4 x 1.5 cu mm cuboctahedral diamond and two 0.7 mm thick slabs cut from a truncated octahedral diamond grown by the reconstitution technique were studied in different double-crystal arrangements with both conventional and synchrotron X-ray sources. The back-reflection double crystal topographs of large polished 001-plane-oriented faces intersecting different growth sectors, together with cathodoluminescence patterns, allowed identification of these sectors. A double-crystal arrangement, employing the -3 2 5 quartz reflection matching the symmetrical 004 diamond reflection in CuK(alpha 1) radiation, was used for measurement of lattice parameter differences with an accuracy of one and a half parts per million. The simultaneous investigation by means of Lang projection and section topography provided complementary information about the crystallographic defects and internal structures of growth sectors. Observation of the cuboctahedral diamond with a filter of peak transmittance at 430 nm revealed a 'Maltese cross' growth feature in the central (001) growth sector, which also affected the birefringence pattern. However, this feature only very slightly affected the double-crystal topographs.

Prevention of concrete structures from collapsing

Directory of Open Access Journals (Sweden)

Cechmanek R.

2018-01-01

Full Text Available At the end of the 20th century requirements on using electrical properties of building materials emerged for application in heating of trafficable surfaces, grounding of electrostatic charges in floors, shielding of electro-magnetic fields and diagnosis of concrete structure state in the course of time. For this reason, it was necessary to design special fibre-cement elements able to transfer any mechanical impulse to an electricallymeasured signal detected as a change in electrical resistance with computer outputs. Regarding previous research studies, it was concluded that special fibre-cement composites are able to conduct electric current under specific conditions. This property is ensured by using of various kinds of carbon materials. Though carbon fibres are less conductive than metal fibres, composites with carbon fibres were evaluated as better current conductors than the composites with metal fibres. By means of various kinds of carbon particles and fibres it is possible to design cement composites with an ability to monitor changes in electrical conductivity of concretes. The designed composites are assembled with conductive wires and connected with a special electronic equipment for monitoring of changes in alternate voltage passing through the tensometer within mechanical loading of a concrete element in which the composite is integrated. The tensometers are placed preferably into parts of the concrete elements subjected to compression, such as simple reinforced columns or upper parts of longitudinal beams. Several tests of repeated loading and simultaneous monitoring of vertical as well as horizontal prefabricated concrete elements were carried out and evaluated.

Plasma dynamics in aluminium wire array Z-pinch implosions

International Nuclear Information System (INIS)

Bland, S.N.

2001-01-01

The wire array Z-pinch is the world's most powerful laboratory X-ray source. An achieved power of ∼280TW has generated great interest in the use of these devices as a source of hohlraum heating for inertial confinement fusion experiments. However, the physics underlying how wire array Z-pinches implode is not well understood. This thesis presents the first detailed measurements of plasma dynamics in wire array experiments. The MAGPIE generator, with currents of up to 1.4MA, 150ns 10-90% rise-time, was used to implode arrays of 16mm diameter typically containing between 8 and 64 15μm aluminium wires. Diagnostics included: end and side-on laser probing with interferometry, schlieren and shadowgraphy channels; radial and axial streak photography; gated X-ray imaging; XUV and hard X-ray spectrometry; filtered XRDs and diamond PCDs; and a novel X-ray backlighting system to probe high density plasma. It was found that the plasma formed from the wires consisted of cold, dense cores, which ablated producing hot, low density coronal plasma. After an initial acceleration around the cores, coronal plasma streams flowed force-free towards the axis, with an instability wavelength determined by the core size. At ∼50% of the implosion time, the streams collided on axis forming a precursor plasma which appeared to be uniform, stable, and inertially confined. The existence of core-corona structure significantly affected implosion dynamics. For arrays with <64 wires, the wire cores remained in their original positions until ∼80% of the implosion time before accelerating rapidly. At 64 wires a transition in implosion trajectories to 0-D like occurred indicating a possible merger of current carrying plasma close to the cores - the cores themselves did not merge. During implosion, the cores initially developed uncorrelated instabilities that then transformed into a longer wavelength global mode of instability. The study of nested arrays (2 concentric arrays, one inside the other

Investigation into the effects of steel wire rope specimen length on breaking force

CSIR Research Space (South Africa)

O'Brien, TM

2004-03-01

Full Text Available (2000). The methodology employed was to test different length of triangular strand and non-spin rope to destruction, and to evaluate these results against SABS 0293:1996. For each rope construction, specimens were prepared both with and without cut wires...

Multi-Response Optimization of Wire Electrical Discharge Machining for Titanium Grade-5 by Weighted Principal Component Analysis

Directory of Open Access Journals (Sweden)

Sachin Ashok Sonawane

2018-04-01

Full Text Available This paper reports the results of research to examine the effects of cutting parameters such as pulse-on time, pulse-off time, servo voltage, peak current, wire feed rate and cable tension on surface finish, overcut and metal removal rate (MRR during Wire Electrical Discharge Machining (WEDM of grade-5 titanium (Ti-6Al-4V. Taguchi’s L27 orthogonal design method is used for experimentation. Multi-response optimization is performed by applying weighted principal component analysis (WPCA. The optimum values of cutting variables are found as a pulse on time 118 μs, pulse off time 45 μs, servo voltage 40 volts, peak current 190 Amp. , wire feed rate 5 m/min and cable tension 5 gram. On the other hand, Analysis of Variance (ANOVA, simulation results indicate that pulse-on time is the primary influencing variable which affects the response characteristics contributing 76.00%. The results of verification experiments show improvement in the value of output characteristics at the optimal cutting variables settings. Scanning electron microscopic (SEM analysis of the surface after machining indicates the formation of craters, resolidified material, tool material transfer and increase in the thickness of recast layer at higher values of the pulse on time.

New constructions of wire ropes for the industry

Directory of Open Access Journals (Sweden)

ŠŠaderová Jana

1996-03-01

Full Text Available The wire ropes are used in different industrial fields. Their construction depends on the type of equipment and its purpose. Most frequently we meet with ropes at different transport and hoisting equipments and very freqently in the civil industry. For users characteristics are important which must meet requirements of the individual regulations and standards of the selection of wire ropes for the concrete equipment. The most important is the factor of safety being safeguarded by the corresponding bearing capacity of the rope. The service life of rope is interesting for the user, too, because of having an influence on the economy of the equipment on which the rope is working. These problems are solved by the grant project at our department . We are aimed at questions of the optimization of construction of wire rope with regard to their geometric construction and service life. Respectively on the basis of elaborated computer software eightstrand ropes of parallel construction were disigned and produced at the Drôtov ň a Hlohovec. The results of the fatigue tests confirmed their better qualitative properties, longer service life and economy advantages for users, too. Their using is possible and suitable on the new hoisting eguipment on the surface, in the undeground and in the hole drilling industry. By the application of the computer technique is also possible to improve the parametres of six-strands` construction of rope, the classic and parallel constructions, especially their bearing capacity. This fact follows from the knowledge that for the production of rope we use calculated diameters of wires, which secure better utilization of the metal cross-section of the wire ropes.

Dismantling of metallic components of a concrete structure with a laser beam

International Nuclear Information System (INIS)

Migliorati, B.; Manassero, G.; Tarroni, G.

1985-01-01

Experimental tests have been performed using CO 2 laser with output power 1-15 kW to evaluate the effect of varying the following parameters: material (carbon steel Fe42C, stainless steel AISI 304, concrete), laser power, beam characteristics, work piece velocity, gas type and distribution on the laser interaction zone. In the case of concrete, drilling depths of 80 mm were obtained in a few seconds using a 10 kW laser beam and pieces of 160 mm were cut at 0.01 meters per minute. Results with carbon steel indicated maximum thicknesses of 110 mm, cut at 0.01 meters per minute with 10 kW, while depths of about 20% lower were obtained with the AISI 304 stainless steel. A parallel investigation was aimed at characterising particles emission during the laser cutting process. At the end of the research, it was possible to elaborate a preliminary proposal concerning a laser based dismantling system for a typical Nuclear Power Station PWR

Optical engineering of diamond

CERN Document Server

Rabeau, James R

2013-01-01

This is the first comprehensive book on the engineering of diamond optical devices. It will give readers an up-to-date account of the properties of optical quality synthetic diamond (single crystal, nanodiamond and polycrystalline) and reviews the large and growing field of engineering of diamond-based optical devices, with applications in quantum computation, nano-imaging, high performance lasers, and biomedicine. It aims to provide scientists, engineers and physicists with a valuable resource and reference book for the design and performance of diamond-based optical devices.

Status and applications of diamond and diamond-like materials: An emerging technology

Science.gov (United States)

1990-01-01

Recent discoveries that make possible the growth of crystalline diamond by chemical vapor deposition offer the potential for a wide variety of new applications. This report takes a broad look at the state of the technology following from these discoveries in relation to other allied materials, such as high-pressure diamond and cubic boron nitride. Most of the potential defense, space, and commercial applications are related to diamond's hardness, but some utilize other aspects such as optical or electronic properties. The growth processes are reviewed, and techniques for characterizing the resulting materials' properties are discussed. Crystalline diamond is emphasized, but other diamond-like materials (silicon carbide, amorphous carbon containing hydrogen) are also examined. Scientific, technical, and economic problem areas that could impede the rapid exploitation of these materials are identified. Recommendations are presented covering broad areas of research and development.

Limit load analysis of thick-walled concrete structures

International Nuclear Information System (INIS)

Argyris, J.H.; Faust, G.; Willam, K.J.

1975-01-01

The paper illustrates the interaction of constitutive modeling and finite element solution techniques for limit load prediction of concrete structures. On the constitutive side, an engineering model of concrete fracture is developed in which the Mohr-Coulomb criterion is augmented by tension cut-off to describe incipient failure. Upon intersection with the stress path the failure surface collapses for brittle behaviour according to one of three softening rules, no-tension, no-cohesion, and no-friction. The stress transfer accompanying the energy dissipation during local failure is modelled by several fracture rules which are examined with regard to ultimate load prediction. On the numerical side the effect of finite element idealization is studied first as far as ultimate load convergence is concerned. Subsequently, incremental tangential and initial load techniques are compared together with the effect of step size. Limit load analyses of a thick-walled concrete ring and a lined concrete reactor closure conclude the paper with examples from practical engineering. (orig.) [de

Stress Distribution around Laser-Welded Cutting Wheels Using a Spherical Indentation

Energy Technology Data Exchange (ETDEWEB)

Lee, Yun Hee; Lee, Wan Kyu; Jeong, In Hyeon; Nahm, Seung Hoon [KRISS, Daejeon (Korea, Republic of)

2008-04-15

A spherical indentation has been proposed as a nondestructive method of measuring local residual stress field in laser-voided joints. The apparent yield strengths interpreted from the spherical indentation data of as-welded cutting wheel were compared with the intrinsic yield strengths measured at nearly equivalent locations in annealed wheel. Their difference along the distance from the welding line is welding stress distribution because the intrinsic yield strength is invariant regardless of the elastic residual stress. The spherical indentations show that the laser-welded diamond cutting wheel displays a 10 min-wide distribution of the welding residual stress and has peak compressive and tensile stresses in the shank and tip regions, respectively.

Scalp Wound Closure with K wires: An alternative easier method to scalp wound closure.

Science.gov (United States)

Ramesh, S; Ajik, S

2012-12-01

Scalp defects and lacerations present a reconstructive challenge to plastic surgeons. Many methods have been described from the use of skin grafting to rotation flaps. Here we present a method of closure of a contaminated scalp wound with the use of Kirschner wires. In our case, closure of scalp laceration was made possible with the use of 1.4 Kirschner wires and cable tie/ zip tie fasteners. The duration to closure of wound was 10 days. In reconstructing the scalp defect, this method was found to adhere to principles of scalp reconstruction. There were no post operative complications found from the procedure. On initial application on the edge of the wound, tension applied caused the K wires to cut through the wound edge. On replacement of K wires 1cm away from wound edge the procedure was not plagued by any further complication. In conclusion we find scalp closure with Kirschner wires are a simple and effective method for scalp wound closure.

Experimental investigation of the thermal conductivity of the green refractory concrete

International Nuclear Information System (INIS)

Santos, W.N. dos; Sylos Cintra Filho, J. de; Baldo, J.B.

1989-01-01

In this work the thermal conductivity of an aluminous refractory concrete, cured at 22 0 C and dried at 110 0 C is experimentally measured and the resulting behaviour is analysed as a function of temperature, from room temperature up to 1000 0 C. The experimental technique employed was the hot wire parallel technique, and the calculations which lead the the material thermal conductivity are carried out by using a non linear least squares fitting method. Experimental results show, among others, the strong influence of the adsorbed water in the behaviour of the thermal conductivity of the green refractory concrete, at temperatures below 200 0 C [pt

The effect of abrading and cutting instruments on machinability of dental ceramics.

Science.gov (United States)

Sakoda, Satoshi; Nakao, Noriko; Watanabe, Ikuya

2018-03-16

The aim was to investigate the effect of machining instruments on machinability of dental ceramics. Four dental ceramics, including two zirconia ceramics were machined by three types (SiC, diamond vitrified, and diamond sintered) of wheels with a hand-piece engine and two types (diamond and carbide) of burs with a high-speed air turbine. The machining conditions used were abrading speeds of 10,000 and 15,000 r.p.m. with abrading force of 100 gf for the hand-piece engine, and a pressure of 200 kPa and a cutting force of 80 gf for the air-turbine hand-piece. The machinability efficiency was evaluated by volume losses after machining the ceramics. A high-abrading speed had high-abrading efficiency (high-volume loss) compared to low-abrading speed in all abrading instruments used. The diamond vitrified wheels demonstrated higher volume loss for two zirconia ceramics than those of SiC and diamond sintered wheels. When the high-speed air-turbine instruments were used, the diamond points showed higher volume losses compared to the carbide burs for one ceramic and two zirconia ceramics with high-mechanical properties. The results of this study indicated that the machinability of dental ceramics depends on the mechanical and physical properties of dental ceramics and machining instruments. The abrading wheels show autogenous action of abrasive grains, in which ground abrasive grains drop out from the binder during abrasion, then the binder follow to wear out, subsequently new abrasive grains come out onto the instrument surface (autogenous action) and increase the grinding amount (volume loss) of grinding materials.

Noncontact on-machine measurement system based on capacitive displacement sensors for single-point diamond turning

Science.gov (United States)

Li, Xingchang; Zhang, Zhiyu; Hu, Haifei; Li, Yingjie; Xiong, Ling; Zhang, Xuejun; Yan, Jiwang

2018-04-01

On-machine measurements can improve the form accuracy of optical surfaces in single-point diamond turning applications; however, commercially available linear variable differential transformer sensors are inaccurate and can potentially scratch the surface. We present an on-machine measurement system based on capacitive displacement sensors for high-precision optical surfaces. In the proposed system, a position-trigger method of measurement was developed to ensure strict correspondence between the measurement points and the measurement data with no intervening time-delay. In addition, a double-sensor measurement was proposed to reduce the electric signal noise during spindle rotation. Using the proposed system, the repeatability of 80-nm peak-to-valley (PV) and 8-nm root-mean-square (RMS) was achieved through analyzing four successive measurement results. The accuracy of 109-nm PV and 14-nm RMS was obtained by comparing with the interferometer measurement result. An aluminum spherical mirror with a diameter of 300 mm was fabricated, and the resulting measured form error after one compensation cut was decreased to 254 nm in PV and 52 nm in RMS. These results confirm that the measurements of the surface form errors were successfully used to modify the cutting tool path during the compensation cut, thereby ensuring that the diamond turning process was more deterministic. In addition, the results show that the noise level was significantly reduced with the reference sensor even under a high rotational speed.

Sobrevivência ou colapso? B. F. Skinner, J. M. Diamond e o destino das culturas Survival or collapse? B. F. Skinner, J. M. Diamond and the fate of cultures

Directory of Open Access Journals (Sweden)

Alexandre Dittrich

2008-01-01

Full Text Available Um dos aspectos mais interessantes e polêmicos da obra de B. F. Skinner é sua interpretação sobre a evolução das culturas. De acordo com o autor, as conseqüências de práticas culturais retroagem sobre as culturas, no sentido de aumentar ou diminuir suas chances de sobrevivência. O livro "Colapso", do biólogo e geógrafo norte-americano Jared Diamond, apresenta semelhanças marcantes com a teoria de Skinner, evidenciando que as conseqüências de práticas culturais têm influência decisiva sobre o destino das culturas. Este artigo busca detalhar tais semelhanças, argumentando que o livro de Diamond serve como complemento à teoria skinneriana, pois ilustra com exemplos concretos as afirmações gerais de Skinner sobre a evolução das culturas e, com isso, confere-lhes maior clareza e credibilidade.One of the most interesting and polemic features of B. F. Skinner's work is his interpretation about cultural evolution. According to that author, the consequences of cultural practices have a retroactive effect over the cultures, increasing or decreasing their chances of survival. The book "Collapse" - written by the north-American biologist and geographer Jared Diamond - shows remarkable resemblances with Skinner's theory making clear that the consequences of cultural practices have a decisive influence over the fate of cultures. This paper aims to detail such resemblances, considering that Diamond's book serves as a complement to Skinner's theory, because it illustrates with concrete examples the general statements made by Skinner about cultural evolution and, by doing so, makes these statements clearer and more credible.

Electro magnetic compatibility of cabling and wiring in buildings and installations

OpenAIRE

Steenstra, H.T.

2008-01-01

The thesis deals with the behaviour, with respect to EMC (Electro Magnetic Compatibility), of cabling and wiring in buildings and installations. Measurement and calculation methods are developed and applied to cabling in a large scale installation as well as to individual cables. Besides, the location and interconnection of conductors, especially concrete reinforcement, in a building is investigated. Finally a procedure is developed that is used to deal with EMC issues in a large installation...

Behavior of concrete cylinders confined by a ferro-geopolymer jacket in axial compression

Directory of Open Access Journals (Sweden)

Kothay Heng

2017-06-01

Full Text Available It is beneficial to utilize geopolymers for their potential properties to rehabilitate concrete structures. These properties include high adhesion to Ordinary Portland Cement (OPC concrete even at low degrees of interfacial roughness, high durability and good fire resistance. This paper introduces use of a ferro-geopolymer jacket to strengthen concrete columns. It is a kind of jacket constructed with a geopolymer mortar reinforced with a wire mesh. This study was conducted to investigate the behavior of concrete cylinders confined with a ferro-geopolymer jacket in axial compression. OPC concrete cylinders with 100 mm diameter and 200 mm height were fabricated. High calcium fly ash-based geopolymer mortar, activated with sodium hydroxide (NaOH and sodium silicate (Na2SiO3, cured at a temperature of 25 ºC was used. Ferro-geopolymer jackets with a25 mm thickness, were reinforced with 1, 2 and 3 layers of expanded metal mesh and cast around concrete cylinders. The study results revealed that the compressive load carrying capacity and axial stiffness of concrete cylinders were improved. A monolithic failure mode was obtained as a result of a strong adhesion between the geopolymer and the concrete core. Enhancement of compressive load carrying capacity of the jacketed concrete cylinders was caused by a combination of a confinement effect and the compressive load resistance of the jacket transferred from concrete core through bonding.

Flow conditions of fresh mortar and concrete in different pipes

International Nuclear Information System (INIS)

Jacobsen, Stefan; Haugan, Lars; Hammer, Tor Arne; Kalogiannidis, Evangelos

2009-01-01

The variation in fresh concrete flow rate over the pipe cross section was investigated on differently coloured and highly flowable concrete mixes flowing through pipes of different materials (rubber, steel, acryl). First, uncoloured (gray) concrete was poured through the pipe and the pipe blocked. Similar but coloured (black) concrete was then poured into the pipe filled with gray concrete, flowing after the gray concrete for a while before being blocked and hardened. The advance of the colouring along the pipe wall (showing boundary flow rate) was observed on the moulded concrete surface appearing after removing the pipe from the hardened concrete. The shapes of the interfaces between uncoloured and coloured concrete (showing variation of flow rate over the pipe cross section) were observed on sawn surfaces of concrete half cylinders cut along the length axes of the concrete-filled pipe. Flow profiles over the pipe cross section were clearly seen with maximum flow rates near the centre of the pipe and low flow rate at the pipe wall (typically rubber pipe with reference concrete without silica fume and/or stabilizers). More plug-shaped profiles, with long slip layers and less variation of flow rate over the cross section, were also seen (typically in smooth acrylic pipes). Flow rate, amount of concrete sticking to the wall after flow and SEM-images of pipe surface roughness were observed, illustrating the problem of testing full scale pumping.

Acousto-optical and SAW propagation characteristics of temperature stable multilayered structures based on LiNbO3 and diamond

Science.gov (United States)

Shandilya, Swati; Sreenivas, K.; Gupta, Vinay

2008-01-01

Theoretical studies on the surface acoustic wave (SAW) properties of c-axis oriented LiNbO3/IDT/diamond and diamond/IDT/128° rotated Y-X cut LiNbO3 multilayered structures have been considered. Both layered structures exhibit a positive temperature coefficient of delay (TCD) characteristic, and a zero TCD device is obtained after integrating with an over-layer of either tellurium dioxide (TeO2) or silicon dioxide (SiO2). The presence of a TeO2 over-layer enhanced the electromechanical coupling coefficients of both multilayered structures, which acts as a better temperature compensation layer than SiO2. The temperature stable TeO2/LiNbO3/IDT/diamond layered structure exhibits good electromechanical coefficient and higher phase velocity for SAW device applications. On the other hand, a high acousto-optical (AO) figure of merit (30-37) × 10-15 s3 kg-1 has been obtained for the temperature stable SiO2/diamond/IDT/LiNbO3 layered structure indicating a promising device structure for AO applications.

Acousto-optical and SAW propagation characteristics of temperature stable multilayered structures based on LiNbO3 and diamond

International Nuclear Information System (INIS)

Shandilya, Swati; Sreenivas, K; Gupta, Vinay

2008-01-01

Theoretical studies on the surface acoustic wave (SAW) properties of c-axis oriented LiNbO 3 /IDT/diamond and diamond/IDT/128 0 rotated Y-X cut LiNbO 3 multilayered structures have been considered. Both layered structures exhibit a positive temperature coefficient of delay (TCD) characteristic, and a zero TCD device is obtained after integrating with an over-layer of either tellurium dioxide (TeO 2 ) or silicon dioxide (SiO 2 ). The presence of a TeO 2 over-layer enhanced the electromechanical coupling coefficients of both multilayered structures, which acts as a better temperature compensation layer than SiO 2 . The temperature stable TeO 2 /LiNbO 3 /IDT/diamond layered structure exhibits good electromechanical coefficient and higher phase velocity for SAW device applications. On the other hand, a high acousto-optical (AO) figure of merit (30-37) x 10 -15 s 3 kg -1 has been obtained for the temperature stable SiO 2 /diamond/IDT/LiNbO 3 layered structure indicating a promising device structure for AO applications

Thermal applications of low-pressure diamond

International Nuclear Information System (INIS)

Haubner, R.; Lux, B.

1997-01-01

During the last decade several applications of low-pressure diamond were developed. Main products are diamond heat-spreaders using its high thermal conductivity, diamond windows with their high transparency over a wide range of wavelengths and wear resistant tool coatings because of diamonds superhardness. A short description of the most efficient diamond deposition methods (microwave, DC-glow discharge, plasma-jet and arc discharge) is given. The production and applications of diamond layers with high thermal conductivity will be described. Problems of reproducibility of diamond deposition, the influence of impurities, the heat conductivity in electronic packages, reliability and economical mass production will be discussed. (author)

Investigation of the physics of diamond MEMS : diamond allotrope lithography

International Nuclear Information System (INIS)

Zalizniak, I.; Olivero, P.; Jamieson, D.N.; Prawer, S.; Reichart, P.; Rubanov, S.; Petriconi, S.

2005-01-01

We propose a novel lithography process in which ion induced phase transfomations of diamond form sacrificial layers allowing the fabrication of small structures including micro-electromechanical systems (MEMS). We have applied this novel lithography to the fabrication of diamond microcavities, cantilevers and optical waveguides. In this paper we present preliminary experiments directed at the fabrication of suspended diamond disks that have the potential for operation as optical resonators. Such structures would be very durable and resistant to chemical attack with potential applications as novel sensors for extreme environments or high temperature radiation detectors. (author). 3 refs., 3 figs

Reliability analysis for thermal cutting method based non-explosive separation device

International Nuclear Information System (INIS)

Choi, Jun Woo; Hwang, Kuk Ha; Kim, Byung Kyu

2016-01-01

In order to increase the reliability of a separation device for a small satellite, a new non-explosive separation device is invented. This device is activated using a thermal cutting method with a Ni-Cr wire. A reliability analysis is carried out for the proposed non-explosive separation device by applying the Fault tree analysis (FTA) method. In the FTA results for the separation device, only ten single-point failure modes are found. The reliability modeling and analysis for the device are performed considering failure of the power supply, the Ni-Cr wire burns failure and unwinds, the holder separation failure, the balls separation failure, and the pin release failure. Ultimately, the reliability of the proposed device is calculated as 0.999989 with five Ni-Cr wire coils

Reliability analysis for thermal cutting method based non-explosive separation device

Energy Technology Data Exchange (ETDEWEB)

Choi, Jun Woo; Hwang, Kuk Ha; Kim, Byung Kyu [Korea Aerospace University, Goyang (Korea, Republic of)

2016-12-15

In order to increase the reliability of a separation device for a small satellite, a new non-explosive separation device is invented. This device is activated using a thermal cutting method with a Ni-Cr wire. A reliability analysis is carried out for the proposed non-explosive separation device by applying the Fault tree analysis (FTA) method. In the FTA results for the separation device, only ten single-point failure modes are found. The reliability modeling and analysis for the device are performed considering failure of the power supply, the Ni-Cr wire burns failure and unwinds, the holder separation failure, the balls separation failure, and the pin release failure. Ultimately, the reliability of the proposed device is calculated as 0.999989 with five Ni-Cr wire coils.

Nondestructive estimation of depth of surface opening cracks in concrete beams

International Nuclear Information System (INIS)

Arne, Kevin; In, Chiwon; Kurtis, Kimberly; Kim, Jin-Yeon; Jacobs, Laurence J.

2014-01-01

Concrete is one of the most widely used construction materials and thus assessment of damage in concrete structures is of the utmost importance from both a safety point of view and a financial point of view. Of particular interest are surface opening cracks that extend through the concrete cover, as this can expose the steel reinforcement bars underneath and induce corrosion in them. This corrosion can lead to significant subsequent damage in concrete such as cracking and delamination of the cover concrete as well as rust staining on the surface of concrete. Concrete beams are designed and constructed in such a way to provide crack depths up to around 13 cm. Two different types of measurements are made in-situ to estimate depths of real surface cracks (as opposed to saw-cut notches) after unloading: one based on the impact-echo method and the other one based on the diffuse ultrasonic method. These measurements are compared to the crack depth visually observed on the sides of the beams. Discussions are given as to the advantages and disadvantages of each method

Workshop on diamond and diamond-like-carbon films for the transportation industry

Energy Technology Data Exchange (ETDEWEB)

Nichols, F.A.; Moores, D.K. [eds.

1993-01-01

Applications exist in advanced transportation systems as well as in manufacturing processes that would benefit from superior tribological properties of diamond, diamond-like-carbon and cubic boron nitride coatings. Their superior hardness make them ideal candidates as protective coatings to reduce adhesive, abrasive and erosive wear in advanced diesel engines, gas turbines and spark-ignited engines and in machining and manufacturing tools as well. The high thermal conductivity of diamond also makes it desirable for thermal management not only in tribological applications but also in high-power electronic devices and possibly large braking systems. A workshop has been recently held at Argonne National Laboratory entitled ``Diamond and Diamond-Like-Carbon Films for Transportation Applications`` which was attended by 85 scientists and engineers including top people involved in the basic technology of these films and also representatives from many US industrial companies. A working group on applications endorsed 18 different applications for these films in the transportation area alone. Separate abstracts have been prepared.

Electrochemical applications of CVD diamond

International Nuclear Information System (INIS)

Pastor-Moreno, Gustavo

2002-01-01

Diamond technology has claimed an important role in industry since non-expensive methods of synthesis such as chemical vapour deposition allow to elaborate cheap polycrystalline diamond. This fact has increased the interest in the scientific community due to the outstanding properties of diamond. Since Pleskov published in 1987 the first paper in electrochemistry, many researchers around the world have studied different aspects of diamond electrochemistry such as reactivity, electrical structure, etc. As part of this worldwide interest these studies reveal new information about diamond electrodes. These studies report investigation of diamond electrodes characterized using structural techniques like scanning electrode microscopy and Raman spectroscopy. A new electrochemical theory based on surface states is presented that explains the metal and the semiconductor behaviour in terms of the doping level of the diamond electrode. In an effort to characterise the properties of diamond electrodes the band edges for hydrogen and oxygen terminated surface are located in organic solvent, hence avoiding possible interference that are present in aqueous solution. The determination of the band edges is performed by Mott-Schottky studies. These allow the calculation of the flat band potential and therefore the band edges. Additional cyclic voltammetric studies are presented for both types of surface termination. Mott-Schottky data and cyclic voltammograms are compared and explained in terms of the band edge localisation. Non-degenerately p-type semiconductor behaviour is presented for hydrogen terminated boron doped diamond. Graphitic surface states on oxidised surface boron doped diamond are responsible for the electrochemistry of redox couples that posses similar energy. Using the simple redox couple 1,4-benzoquinone effect of surface termination on the chemical behaviour of diamond is presented. Hydrogen sublayers in diamond electrodes seem to play an important role for the

Experimental study on variations in Charpy impact energies of low carbon steel, depending on welding and specimen cutting method

Energy Technology Data Exchange (ETDEWEB)

Yang, Zhaorui; Kang, Hansaem; Lee, Young Seog [Chung-Ang University, Seoul (Korea, Republic of)

2016-05-15

This paper presents an experimental study that examines variations of Charpy impact energy of a welded steel plate, depending upon the welding method and the method for obtaining the Charpy specimens. Flux cored arc welding (FCAW) and Gas tungsten arc welding (GTAW) were employed to weld an SA516 Gr. 70 steel plate. The methods of wire cutting and water-jet cutting were adopted to take samples from the welded plate. The samples were machined according to the recommendations of ASTM SEC. II SA370, in order to fit the specimen dimension that the Charpy impact test requires. An X-ray diffraction (XRD) method was used to measure the as-weld residual stress and its redistribution after the samples were cut. The Charpy impact energy of specimens was considerably dependent on the cutting methods and locations in the welded plate where the specimens were taken. The specimens that were cut by water jet followed by FCAW have the greatest resistance-to-fracture (Charpy impact energy). Regardless of which welding method was used, redistributed transverse residual stress becomes compressive when the specimens are prepared using water-jet cutting. Meanwhile, redistributed transverse residual stress becomes tensile when the specimens are prepared using wire cutting.

Diamond-based materials for biomedical applications

CERN Document Server

Narayan, Roger

2013-01-01

Carbon is light-weight, strong, conductive and able to mimic natural materials within the body, making it ideal for many uses within biomedicine. Consequently a great deal of research and funding is being put into this interesting material with a view to increasing the variety of medical applications for which it is suitable. Diamond-based materials for biomedical applications presents readers with the fundamental principles and novel applications of this versatile material. Part one provides a clear introduction to diamond based materials for medical applications. Functionalization of diamond particles and surfaces is discussed, followed by biotribology and biological behaviour of nanocrystalline diamond coatings, and blood compatibility of diamond-like carbon coatings. Part two then goes on to review biomedical applications of diamond based materials, beginning with nanostructured diamond coatings for orthopaedic applications. Topics explored include ultrananocrystalline diamond for neural and ophthalmologi...

Optimization of Cvd Diamond Coating Type on Micro Drills in Pcb Machining

Science.gov (United States)

Lei, X. L.; He, Y.; Sun, F. H.

2016-12-01

The demand for better tools for machining printed circuit boards (PCBs) is increasing due to the extensive usage of these boards in digital electronic products. This paper is aimed at optimizing coating type on micro drills in order to extend their lifetime in PCB machining. First, the tribotests involving micro crystalline diamond (MCD), nano crystalline diamond (NCD) and bare tungsten carbide (WC-Co) against PCBs show that NCD-PCB tribopair exhibits the lowest friction coefficient (0.35) due to the unique nano structure and low surface roughness of NCD films. Thereafter, the dry machining performance of the MCD- and NCD-coated micro drills on PCBs is systematically studied, using diamond-like coating (DLC) and TiAlN-coated micro drills as comparison. The experiments show that the working lives of these micro drills can be ranked as: NCD>TiAlN>DLC>MCD>bare WC-Co. The superior cutting performance of NCD-coated micro drills in terms of the lowest flank wear growth rate, no tool degradation (e.g. chipping, tool tipping) appearance, the best hole quality as well as the lowest feed force may come from the excellent wear resistance, lower friction coefficient against PCB as well as the high adhesive strength on the underneath substrate of NCD films.

Homo-epitaxial diamond film growth on ion implanted diamond substrates

Energy Technology Data Exchange (ETDEWEB)

Weiser, P S; Prawer, S; Nugent, K W; Bettiol, A A; Kostidis, L I; Jamieson, D N [Melbourne Univ., Parkville, VIC (Australia). School of Physics

1997-12-31

The nucleation of CVD diamond is a complicated process, governed by many interrelated parameters. In the present work we attempt to elucidate the effect of strain on the growth of a homo-epitaxial CVD diamond. We have employed laterally confined high dose (MeV) Helium ion implantation to produce surface swelling of the substrate. The strain is enhanced by the lateral confinement of the implanted region to squares of 100 x 100 {mu}m{sup 2}. After ion implantation, micro-Raman spectroscopy was employed to map the surface strain. The substrates were then inserted into a CVD reactor and a CVD diamond film was grown upon them. Since the strained regions were laterally confined, it was then possible to monitor the effect of strain on diamond nucleation. The substrates were also analysed using Rutherford Backscattering Spectroscopy (RBS), Proton induced X-ray Emission (PIXE) and Ion Beam induced Luminescence (IBIL). 7 refs., 5 figs.

Homo-epitaxial diamond film growth on ion implanted diamond substrates

Energy Technology Data Exchange (ETDEWEB)

Weiser, P.S.; Prawer, S.; Nugent, K.W.; Bettiol, A.A.; Kostidis, L.I.; Jamieson, D.N. [Melbourne Univ., Parkville, VIC (Australia). School of Physics

1996-12-31

The nucleation of CVD diamond is a complicated process, governed by many interrelated parameters. In the present work we attempt to elucidate the effect of strain on the growth of a homo-epitaxial CVD diamond. We have employed laterally confined high dose (MeV) Helium ion implantation to produce surface swelling of the substrate. The strain is enhanced by the lateral confinement of the implanted region to squares of 100 x 100 {mu}m{sup 2}. After ion implantation, micro-Raman spectroscopy was employed to map the surface strain. The substrates were then inserted into a CVD reactor and a CVD diamond film was grown upon them. Since the strained regions were laterally confined, it was then possible to monitor the effect of strain on diamond nucleation. The substrates were also analysed using Rutherford Backscattering Spectroscopy (RBS), Proton induced X-ray Emission (PIXE) and Ion Beam induced Luminescence (IBIL). 7 refs., 5 figs.

Homo-epitaxial diamond film growth on ion implanted diamond substrates

International Nuclear Information System (INIS)

Weiser, P.S.; Prawer, S.; Nugent, K.W.; Bettiol, A.A.; Kostidis, L.I.; Jamieson, D.N.

1996-01-01

The nucleation of CVD diamond is a complicated process, governed by many interrelated parameters. In the present work we attempt to elucidate the effect of strain on the growth of a homo-epitaxial CVD diamond. We have employed laterally confined high dose (MeV) Helium ion implantation to produce surface swelling of the substrate. The strain is enhanced by the lateral confinement of the implanted region to squares of 100 x 100 μm 2 . After ion implantation, micro-Raman spectroscopy was employed to map the surface strain. The substrates were then inserted into a CVD reactor and a CVD diamond film was grown upon them. Since the strained regions were laterally confined, it was then possible to monitor the effect of strain on diamond nucleation. The substrates were also analysed using Rutherford Backscattering Spectroscopy (RBS), Proton induced X-ray Emission (PIXE) and Ion Beam induced Luminescence (IBIL). 7 refs., 5 figs

Multilayer coatings containing diamond and other hard materials on hardmetal substrates

International Nuclear Information System (INIS)

Koepf, A.; Haubner, R.; Lux, B.

2001-01-01

In order to improve the wear resistance of hardmetal cutting tools, coatings of hard materials were established. Especially the production of multilayer coatings, which combine useful properties of different materials was a topic of industrial and academic research. The present work examined the possibilities of combining diamond as basic layer with protective CVD layers of TiC, TiN, Ti(C,N) and Al 2 O 3 . All these combinations could be realized and some showed quite good adherence under strain, which offers possibilities for technical applications. (author)

Phosphorylated nano-diamond/ Polyimide Nanocomposites

International Nuclear Information System (INIS)

Beyler-Çiǧil, Asli; Çakmakçi, Emrah; Kahraman, Memet Vezir

2014-01-01

In this study, a novel route to synthesize polyimide (PI)/phosphorylated nanodiamond films with improved thermal and mechanical properties was developed. Surface phosphorylation of nano-diamond was performed in dichloromethane. Phosphorylation dramatically enhanced the thermal stability of nano-diamond. Poly(amic acid) (PAA), which is the precursor of PI, was successfully synthesized with 3,3',4,4'-Benzophenonetetracarboxylic dianhydride (BTDA) and 4,4'-oxydianiline (4,4'-ODA) in the solution of N,N- dimethylformamide (DMF). Pure BTDA-ODA polyimide films and phosphorylated nanodiamond containing BTDA-ODA PI films were prepared. The PAA displayed good compatibility with phosphorylated nano-diamond. The morphology of the polyimide (PI)/phosphorylated nano-diamond was characterized by scanning electron microscopy (SEM). Chemical structure of polyimide and polyimide (PI)/phosphorylated nano-diamond was characterized by FTIR. SEM and FTIR results showed that the phosphorylated nano-diamond was successfully prepared. Thermal properties of the polyimide (PI)/phosphorylated nanodiamond was characterized by thermogravimetric analysis (TGA). TGA results showed that the thermal stability of (PI)/phosphorylated nano-diamond film was increased

Tailor cutting of crystalline solar cells by laser micro jet

Science.gov (United States)

Bruckert, F.; Pilat, E.; Piron, P.; Torres, P.; Carron, B.; Richerzhagen, B.; Pirot, M.; Monna, R.

2012-03-01

Coupling a laser into a hair thin water micro jet (Laser Micro Jet, LMJ) for cutting applications offers a wide range of processes that are quite unique. As the laser beam is guided by internal reflections inside of a liquid cylinder, the cuts are naturally straight and do not reflect any divergence as otherwise occurs with an unguided laser beam. Furthermore, having a liquid media at the point of contact ensures a fast removal of heat and eventual debris ensuring clean cuts, which are free of any burrs. Many applications have indeed been developed for a large variety of materials, which are as different as e.g. diamond, silicon, aluminum, ceramic and hard metals. The photovoltaic industry has enjoyed in the last decades tremendous growth rates, which are still projected into the future. We focus here on the segment of Building Integrated PV (BIPV), which requests tailored solutions to actual buildings and not-one-fits-it-all standardized modules. Having the option to tailor cut solar cells opens a new field of BIPV applications. For the first time, finished crystalline solar cells have been LMJ cut into predetermined shapes. First results show that the cut is clean and neat. Preliminary solar performance measurements are positive. This opens a new avenue of tailored made modules instead of having to rely on the one-fits-alloy approach used so far.

Investigation of the influence of different surface regularization methods for cylindrical concrete specimens in axial compression tests

Directory of Open Access Journals (Sweden)

R. MEDEIROS

Full Text Available ABSTRACT This study was conducted with the aim of evaluating the influence of different methods for end surface preparation of compressive strength test specimens. Four different methods were compared: a mechanical wear method through grinding using a diamond wheel established by NBR 5738; a mechanical wear method using a diamond saw which is established by NM 77; an unbonded system using neoprene pads in metal retainer rings established by C1231 and a bonded capping method with sulfur mortar established by NBR 5738 and by NM 77. To develop this research, 4 concrete mixes were determined with different strength levels, 2 of group 1 and 2 of group 2 strength levels established by NBR 8953. Group 1 consists of classes C20 to C50, 5 in 5MPa, also known as normal strength concrete. Group 2 is comprised of class C55, C60 to C100, 10 in 10 MPa, also known as high strength concrete. Compression tests were carried out at 7 and 28 days for the 4 surface preparation methods. The results of this study indicate that the method established by NBR 5738 is the most effective among the 4 strengths considered, once it presents lower dispersion of values obtained from the tests, measured by the coefficient of variation and, in almost all cases, it demonstrates the highest mean of rupture test. The method described by NBR 5738 achieved the expected strength level in all tests.

Diamond: a material for acoustic devices

OpenAIRE

MORTET, Vincent; WILLIAMS, Oliver; HAENEN, Ken

2008-01-01

Diamond has been foreseen to replace silicon for high power, high frequency electronic applications or for devices that operates in harsh environments. However, diamond electronic devices are still in the laboratory stage due to the lack of large substrates and the complexity of diamond doping. On another hand, surface acoustic wave filters based on diamond are commercially available. Diamond is especially suited for acoustic applications because of its exceptional mechanical properties. The ...

Characterization of laser-cut copper foil X-pinches

Science.gov (United States)

Collins, G. W.; Valenzuela, J. C.; Hansen, S. B.; Wei, M. S.; Reed, C. T.; Forsman, A. C.; Beg, F. N.

2016-10-01

Quantitative data analyses of laser-cut Cu foil X-pinch experiments on the 150 ns quarter-period, ˜250 kA GenASIS driver are presented. Three different foil designs are tested to determine the effects of initial structure on pinch outcome. Foil X-pinch data are also presented alongside the results from wire X-pinches with comparable mass. The X-ray flux and temporal profile of the emission from foil X-pinches differed significantly from that of wire X-pinches, with all emission from the foil X-pinches confined to a ˜3 ns period as opposed to the delayed, long-lasting electron beam emission common in wire X-pinches. Spectroscopic data show K-shell as well as significant L-shell emission from both foil and wire X-pinches. Fits to synthetic spectra using the SCRAM code suggest that pinching foil X's produced a ˜1 keV, ne ≥ 1023 cm-3 plasma. The spectral data combined with the improved reliability of the source timing, flux, and location indicate that foil X-pinches generate a reproducible, K-shell point-projection radiography source that can be easily modified and tailored to suit backlighting needs across a variety of applications.

Ion implantation into diamond

International Nuclear Information System (INIS)

Sato, Susumu

1994-01-01

The graphitization and the change to amorphous state of diamond surface layer by ion implantation and its characteristics are reported. In the diamond surface, into which more than 10 16 ions/cm 2 was implanted, the diamond crystals are broken, and the structure changes to other carbon structure such as amorphous state or graphite. Accompanying this change of structure, the electric conductivity of the implanted layer shows two discontinuous values due to high resistance and low resistance. This control of structure can be done by the temperature of the base during the ion implantation into diamond. Also it is referred to that by the base temperature during implantation, the mutual change of the structure between amorphous state and graphite can be controlled. The change of the electric resistance and the optical characteristics by the ion implantation into diamond surface, the structural analysis by Raman spectroscopy, and the control of the structure of the implanted layer by the base temperature during implantation are reported. (K.I.)

Stohastic Properties of Plasticity Based Constitutive Law for Concrete

DEFF Research Database (Denmark)

Frier, Christian; Sørensen, John Dalsgaard

1998-01-01

The purpose of this paper is to obtain a stochastic model for the parameters in a constitutive model for concrete based on associated plasticity theory and with emphasis placed on the pre-failure range. The constitutive model is based on a Drucker Prager yield surface augmented by a Rankine cut-o...

Stochastic Properties of Plasticity Based Constitutive Law for Concrete

DEFF Research Database (Denmark)

Frier, Christian; Sørensen, John Dalsgaard

The purpose of this paper is to obtain a stochastic model for the parameters in a constitutive model for concrete based on associated plasticity theory and with emphasis placed on the pre-failure range. The constitutive model is based on a Drucker Prager yield surface augmented by a Rankine cut-o...

Investing in Diamonds