Geologic character of tuffs in the unsaturated zone at Yucca Mountain, southern Nevada

Energy Technology Data Exchange (ETDEWEB)

Scott, R.B.; Spengler, R.W.; Diehl, S.; Lappin, A.R.; Chornack, M.P.

1982-12-31

At Yucca Mountain, a potential site for a high-level nuclear waste repository on the Nevada Test Site in southern Nevada, evaluation of the geologic setting and rock physical properties, along with previous regional hydrologic studies, has provided background that can be used for construction of a preliminary conceptual hydrologic model of the unsaturated zone. The 500-m-thick unsaturated portion of Yucca Mountain consists of alternating layers of two contrasting types of tuff. One type consists of highly fractured, densely welded, relatively nonporous but highly transmissive ash-flow tuffs. The other type consists of relatively unfractured, nonwelded, highly porous but relatively nontransmissive, argillic and zeolitic bedded tuffs and ash-flow tuffs. The contrast between these two sets of distinctive physical properties results in a stratified sequence best described as "physical-property stratigraphy" as opposed to traditional petrologic stratigraphy of volcanic rocks. The vast majority of recharge through the unsaturated zone is assumed to be vertical; the dominant migration may occur in fractures of densely welded tuffs and in the matrix of nonwelded tuff, but the mode of fluid flow in these unsaturated systems is undetermined. Limited lateral flow of recharge may occur at horizons where local perched water tables may exist above relatively nontransmissive zeolitized nonwelded tuffs. The pervasive north-northwest-striking fractures may control the direction of lateral flow of recharge, if any, in the unsaturated zone, and certainly that direction coincides closely with the observed southeasterly flow direction in the saturated zone under Yucca Mountain. Empirical evaluation of this conceptual hydrologic model has begun. 41 refs., 18 figs., 2 tabs.

G-tunnel welded tuff mining experiment preparations

International Nuclear Information System (INIS)

Zimmerman, R.M.; Bellman, R.A. Jr.; Mann, K.L.; Zerga, D.P.

1991-01-01

Designers and analysts of radioactive waste repositories must be able to predict the mechanical behavior of the host rock. Sandia National Laboratories elected to conduct a mine-by in welded tuff so that predictive-type information could be obtained regarding the response of the rock to a drill and blast excavation process, where smooth blasting techniques were used. Included in the study were evaluations of and recommendations for various measurement systems that might be used in future mine-by efforts. This report summarizes the preparations leading to the recording of data. 17 refs., 27 figs., 5 tabs

Bond strength of cementitious borehole plugs in welded tuff

International Nuclear Information System (INIS)

Akgun, H.; Daemen, J.J.K.

1991-02-01

Axial loads on plugs or seals in an underground repository due to gas, water pressures and temperature changes induced subsequent to waste and plug emplacement lead to shear stresses at the plug/rock contact. Therefore, the bond between the plug and rock is a critical element for the design and effectiveness of plugs in boreholes, shafts or tunnels. This study includes a systematic investigation of the bond strength of cementitious borehole plugs in welded tuff. Analytical and numerical analysis of borehole plug-rock stress transfer mechanics is performed. The interface strength and deformation are studied as a function of Young's modulus ratio of plug and rock, plug length and rock cylinder outside-to-inside radius ratio. The tensile stresses in and near an axially loaded plug are analyzed. The frictional interface strength of an axially loaded borehole plug, the effect of axial stress and lateral external stress, and thermal effects are also analyzed. Implications for plug design are discussed. The main conclusion is a strong recommendation to design friction plugs in shafts, drifts, tunnels or boreholes with a minimum length to diameter ratio of four. Such a geometrical design will reduce tensile stresses in the plug and in the host rock to a level which should minimize the risk of long-term deterioration caused by excessive tensile stresses. Push-out tests have been used to determine the bond strength by applying an axial load to cement plugs emplaced in boreholes in welded tuff cylinders. A total of 130 push-out tests have been performed as a function of borehole size, plug length, temperature, and degree of saturation of the host tuff. The use of four different borehole radii enables evaluation of size effects. 119 refs., 42 figs., 20 tabs

Creep in Topopah Spring Member welded tuff. Yucca Mountain Site Characterization Project

Energy Technology Data Exchange (ETDEWEB)

Martin, R.J. III; Boyd, P.J.; Noel, J.S. [New England Research, Inc., White River Junction, VT (United States); Price, R.H. [Sandia National Labs., Albuquerque, NM (United States)

1995-06-01

A laboratory investigation has been carried out to determine the effects of elevated temperature and stress on the creep deformation of welded tuffs recovered from Busted Butte in the vicinity of Yucca Mountain, Nevada. Water saturated specimens of tuff from thermal/mechanical unit TSw2 were tested in creep at a confining pressure of 5.0 MPa, a pore pressure of 4.5 MPa, and temperatures of 25 and 250 C. At each stress level the load was held constant for a minimum of 2.5 {times} 10{sup 5} seconds and for as long as 1.8 {times} 10{sup 6} seconds. One specimen was tested at a single stress of 80 MPa and a temperature of 250 C. The sample failed after a short time. Subsequent experiments were initiated with an initial differential stress of 50 or 60 MPa; the stress was then increased in 10 MPa increments until failure. The data showed that creep deformation occurred in the form of time-dependent axial and radial strains, particularly beyond 90% of the unconfined, quasi-static fracture strength. There was little dilatancy associated with the deformation of the welded tuff at stresses below 90% of the fracture strength. Insufficient data have been collected in this preliminary study to determine the relationship between temperature, stress, creep deformation to failure, and total failure time at a fixed creep stress.

Creep in Topopah Spring Member welded tuff. Yucca Mountain Site Characterization Project

International Nuclear Information System (INIS)

Martin, R.J. III; Boyd, P.J.; Noel, J.S.; Price, R.H.

1995-06-01

A laboratory investigation has been carried out to determine the effects of elevated temperature and stress on the creep deformation of welded tuffs recovered from Busted Butte in the vicinity of Yucca Mountain, Nevada. Water saturated specimens of tuff from thermal/mechanical unit TSw2 were tested in creep at a confining pressure of 5.0 MPa, a pore pressure of 4.5 MPa, and temperatures of 25 and 250 C. At each stress level the load was held constant for a minimum of 2.5 x 10 5 seconds and for as long as 1.8 x 10 6 seconds. One specimen was tested at a single stress of 80 MPa and a temperature of 250 C. The sample failed after a short time. Subsequent experiments were initiated with an initial differential stress of 50 or 60 MPa; the stress was then increased in 10 MPa increments until failure. The data showed that creep deformation occurred in the form of time-dependent axial and radial strains, particularly beyond 90% of the unconfined, quasi-static fracture strength. There was little dilatancy associated with the deformation of the welded tuff at stresses below 90% of the fracture strength. Insufficient data have been collected in this preliminary study to determine the relationship between temperature, stress, creep deformation to failure, and total failure time at a fixed creep stress

Fracture-lining minerals in the lower Topopah Spring Tuff at Yucca Mountain

International Nuclear Information System (INIS)

Carlos, B.A.; Bish, D.L.; Chipera, S.J.

1991-01-01

Fracture-lining minerals in the lower Topopah Spring Member of the Paintbrush Tuff at Yucca Mountain, Nevada, are being examined to characterize potential flow paths within and away from the candidate repository horizon. Fracture coatings within this interval can be divided into five categories based on rock matrix and type of fracture. Fracture coatings in the densely welded tuff above the basal vitrophyre, near the candidate repository horizon, include (1) those related to lithophysal cavities; (2) mordenite and manganese oxides on nearly planar fractures; (3) later fracture coatings consisting of zeolites, smectite, and calcite. Fracture-coating minerals in the vitrophyre are fine-grained and consist of smectite and a variety of zeolites. The non- to partially-welded vitric and/or zeolitic stuff below the vitrophyre contains fractures mostly lined by cristobalite and clinoptilolite. 13 refs., 2 figs., 1 tab

Further description of the petrology of the Topopah Spring member of the paintbrush tuff in drill holes UE25A-1 and USW-G1 and of the lithic-rich tuff in USW-G1, Yucca Mountain, Nevada

International Nuclear Information System (INIS)

Carroll, P.I.; Caporuscio, F.A.; Bish, D.L.

1981-11-01

The Topopah Spring Member of the Paintbrush Tuff and the Lithic-rich tuff and two Tertiary volcanic units that occur in cores from drill holes UE25a-1 and USW-G1 at Yucca Mountain, Nevada. Recently they have been suggested as possibly suitable for the permanent storage of high-level radioactive waste. Earlier petrologic characterization of these units is augmented here. The Topopah Spring Member (approximately 350 m thick) has two compound cooling units. The upper, thinner unit is densely welded to vitrophyric. The lower unit ranges from nonwelded to vitrophyric, and its nonwelded base is extensively zeolitized to clinoptilolite and mordenite. Heulandite occurs as fracture fill in the overlying vitrophyric part, but zeolites are absent above that vitrophyre. Here primary devitrification plus vapor-phase crystallization dominate the mineralogy. Vapor-phase effects are especially prominent between the two vitrophyres in both cores and include numerous large lithophysal cavities throughout most of this moderately to densely welded tuff. The Lithic-rich tuff extends from 1203 to 1506 m in the USW-G1 drill core. It is nonwelded to partly welded but is well indurated due to pervasive intergrowths of authigenic minerals. These phases are analcime, albite, alkali feldspar, sericite, chlorite and quartz. The transition from analcime to secondary albite corresponds to Iijima's zeolite Zone IV boundary, and this boundary appears in USW-G1 at 1326 m. However, analcime remains as a prominent phase through most of the Lithic-rich tuff. Further work is necessary to assess the suitability of either of these horizons for a waste repository. In the Topopah Spring Member, both mechanical and hydrologic properties of thick lithophysal zone must be studied, as well as the complete sequence of fracture fill. For both units, zeolite and clay mineral stabilities need to be investigated

Update report on fracture flow in saturated tuff: Dynamic transport task for the Nevada Nuclear Waste Investigations

International Nuclear Information System (INIS)

Janecky, D.R.; Rundberg, R.S.; Ott, M.; Mitchell, A.

1990-11-01

This report summarizes the results of continuing experiments on the behavior of tracers during fracture flow in saturated, welded tuff. These experiments were completed during the past year as part of the Dynamic Transport Task of geochemical investigations for the Yucca Mountain Project sponsored by the US Department of Energy. These experiments are designed to investigate the effects of fluid movement in fractures when coupled with matrix diffusion and sorption but isolated from the effects of capillary suction and two-phase flow characteristic of unsaturated conditions. The experiments reported here are continuations of experimental efforts reported previously. The behavior of three tracers [HTO (tritiated water), TcO 4 - (pertechnetate), and sulforhodamine B dye] have been investigated during flow through a saturated column of densely welded tuff from the Topopah Spring Member of the Paintbrush Tuff, Yucca Mountain, Nye County, southern Nevada. 31 refs., 26 figs., 2 tabs

Thermal conductivity, bulk properties, and thermal stratigraphy of silicic tuffs from the upper portion of hole USW-G1, Yucca Mountain, Nye County, Nevada

International Nuclear Information System (INIS)

Lappin, A.R.; VanBuskirk, R.G.; Enniss, D.O.; Buters, S.W.; Prater, F.M.; Muller, C.B.; Bergosh, J.L.

1982-03-01

Thermal-conductivity and bulk-property measurements were made on welded and nonwelded silicic tuffs from the upper portion of Hole USW-G1, located near the southwestern margin of the Nevada Test Site. Bulk-property measurements were made by standard techniques. Thermal conductivities were measured at temperatures as high as 280 0 C, confining pressures to 10 MPa, and pore pressures to 1.5 MPa. Extrapolation of measured saturated conductivities to zero porosity suggests that matrix conductivity of both zeolitized and devitrified tuffs is independent of stratigraphic position, depth, and probably location. This fact allows development of a thermal-conductivity stratigraphy for the upper portion of Hole G1. Estimates of saturated conductivities of zeolitized nonwelded tuffs and devitrified tuffs below the water table appear most reliable. Estimated conductivities of saturated densely welded devitrified tuffs above the water table are less reliable, due to both internal complexity and limited data presently available. Estimation of conductivity of dewatered tuffs requires use of different air thermal conductivities in devitrified and zeolitized samples. Estimated effects of in-situ fracturing generally appear negligible

Preliminary design and definition of field experiments for welded tuff rock mechanics program

International Nuclear Information System (INIS)

Zimmerman, R.M.

1982-06-01

The preliminary design contains objectives, typical experiment layouts, definitions of equipment and instrumentation, test matrices, preliminary design predictive modeling results for five experiments, and a definition of the G-Tunnel Underground Facility (GTUF) at the Nevada Test Site where the experiments are to be located. Experiments described for investigations in welded tuff are the Small Diameter Heater, Unit Cell-Canister Scale, Heated Block, Rocha Slot, and Miniature Heater

Mechanical excavator performance in Yucca Mountain tuffs

International Nuclear Information System (INIS)

Ozdemir, L.; Hansen, F.D.

1991-01-01

A research effort of four phases is in progress at the Colorado School of Mines. The overall program will evaluate the cutability of welded tuff and other lithologies likely to be excavated at Yucca Mountain in the site characterization process. Several mechanical systems are considered with emphasis given to the tunnel boring machine. The research comprises laboratory testing, linear drag bit and disc cutter tests and potentially large-scale laboratory demonstrations to support potential use of a tunnel boring machine in welded tuff. Preliminary estimates of mechanical excavator performance in Yucca Mountain tuff are presented here. As phases of the research project are completed, well quantified estimates will be made of performance of mechanical excavators in the Yucca Mountain tuffs. 3 refs., 2 tabs

Mechanical excavator performance in Yucca Mountain tuffs

International Nuclear Information System (INIS)

Ozdemir, L.; Hansen, F.D.

1991-01-01

A research effort of four phases is in progress at the Colorado School of Mines. The overall program will evaluate the cutability of welded tuff and other lithologies likely to be excavated at Yucca Mountain in the site characterization process. Several mechanical systems are considered with emphasis given to the tunnel boring machine. The research comprises laboratory testing, linear drag bit and disc cutter tests, and potentially large-scale lab. demonstrations to support potential use of a tunnel boring machine in welded tuff. Preliminary estimates of mechanical excavator performance in Yucca Mountain tuff are presented here. As phases of the research project are completed, well-quantified estimates will be made of performance of mechanical excavators in the Yucca Mountain tuffs

Preliminary evaluation of alterant geophysical tomography in welded tuff

International Nuclear Information System (INIS)

Ramirez, A.L.; Daily, W.D.

1985-01-01

The ability of alterant geophysical tomography to delineate flow paths in a welded tuff rock mass has been preliminarily evaluated based on the results of a field experiment. Electromagnetic measurements were made before, during and after a water-based, dye tracer flowed through the rock mass. Alterant geophysical tomographs were generated and compared with independent evidence - borescope logs, neutron logs and dyed rock samples. Anomalies present in the tomograph match the location and orientation of fractures mapped with a borescope. The location of tracer-stained fractures coincides with the location of some image anomalies; other geophysical anomalies exist where tracer-stained fractures were not observed, perhaps due to poor core recovery. Additional drilling to locate stained flow paths and other experiments are planned so that the applicability of the technique can be further evaluated

The effect of saturation of the mechanical properties of tuff at Yucca Mountain

International Nuclear Information System (INIS)

Karakouzian, M.; Hudyma, N.

1996-01-01

This study investigates the effect of saturation on the mechanical properties, namely compressive strength and Young's Modulus, of Tiva Canyon welded tuff and Topopah Spring welded tuff from the Nevada Test Site. Unconfined compression tests on air dried and saturated specimens show that saturation lowers both the average compressive strength and the average Young's Modulus of Topopah Spring and Tiva Canyon tuff specimens. Saturation increases the variability of the mechanical properties of Topopah Spring tuff and the variability of the compressive strength of Tiva Canyon tuff

First phase of small diameter heater experiments in tuff

International Nuclear Information System (INIS)

Zimmerman, R.M.

1983-01-01

As part of the Nevada Nuclear Waste Storage Investigations (NNWSI) project, we have undertaken small diameter heater experiments in the G-Tunnel Underground Facility on the Nevada Test Site (NTS). These experiments are to evaluate the thermal and hydrothermal behavior which might be encountered if heat producing nuclear waste were disposed of in welded and nonwelded tuffs. The two Phase I experiments discussed have focused on vertical borehole emplacements. In each experiment, temperatures were measured along the surface of the 10.2-cm-dia heater and the 12.7-cm-dia boreholes. For each experiment, measurements were compared with computer model representations. Maximum temperatures reached were: 196 0 C for the welded tuff after 21 days of operations at 800W and 173 0 C for the nonwelded tuff after 35 days of operations at 500W. Computed results indicate that the same heat transfer model (includes conduction and radiation only) can describe the behavior of both tuffs using empirical techniques to describe pore water vaporization. Hydrothermal measurements revealed heat-indiced water migration. Results indicated that small amounts of liquid water migrated into the welded tuff borehole early in the heating period. Once the rock-wall temperatures exceeded 94 0 C, in both tuffs, there was mass transport of water vapor as evidence indicated condensation cooler regions. Borehole pressures remained essentially ambient during the thermal periods

Laboratory testing of cement grouting of fractures in welded tuff

International Nuclear Information System (INIS)

Sharpe, C.J.; Daemen, J.J.

1991-03-01

Fractures in the rock mass surrounding a repository and its shafts, access drifts, emplacement rooms and holes, and exploratory or in-situ testing holes, may provide preferential flowpaths for the flow of groundwater or air, potentially containing radionuclides. Such cracks may have to be sealed. The likelihood that extensive or at least local grouting will be required as part of repository sealing has been noted in numerous publications addressing high level waste repository closing. The objective of this work is to determine the effectiveness of fracture sealing (grouting) in welded tuff. Experimental work includes measurement of intact and fracture permeability under various normal stresses and injection pressures. Grout is injected into the fractures. The effectiveness of grouting is evaluated in terms of grout penetration and permeability reduction, compared prior to and after grouting. Analysis of the results include the effect of normal stress, injection pressure, fracture roughness, grout rheology, grout bonding, and the radial extent of grout penetration. Laboratory experiments have been performed on seventeen tuff cylinders with three types of fractures: (1) tension induced cracks, (2) natural fractures, and (3) sawcuts. Prior to grouting, the hydraulic conductivity of the intact rock and of the fractures is measured under a range of normal stresses. The surface topography of the fracture is mapped, and the results are used to determine aperture distributions across the fractures. 72 refs., 76 figs., 25 tabs

Petrology of tuff units from the J-13 drill site, Jackass Flats, Nevada

International Nuclear Information System (INIS)

Heiken, G.H.; Bevier, M.L.

1979-01-01

The J-13 drill hole, located in Jackass Flats, Nevada Test Site, has penetrated 125 m of alluvium and 932 m of tuff. Most of the tuff deposits consist of welded tuffs; glass phases in the tuffs have been replaced by authigenic minerals, mainly K-feldspar, silica, and zeolites. The zonation of authigenic minerals, with depth, indictes that alteration of glass phases and filling of vugs occurred during welding and compaction of tuff units soon after deposition and by interaction with groundwater. Zonation of authigenic minerals in tuff deposits at Jackass Flats is similar to mineral zonation in tuffs elsewhere at the Nevada Test Site and in tuff deposits of west Texas. All appear to have been developed by leaching of glass phases and deposition of authigenic minerals in open hydrologic systems. 10 figures, 38 tables

Identification of potential groundwater flow paths using geological and geophysical data

International Nuclear Information System (INIS)

Pohlmann, K.; Andricevic, R.

1994-09-01

This project represents the first phase in the development of a methodology for generating three-dimensional equiprobable maps of hydraulic conductivity for the Nevada Test Site (NTS). In this study, potential groundwater flow paths were investigated for subsurface tuffs at Yucca Flat by studying how these units are connected. The virtual absence of site-specific hydraulic conductivity data dictates that as a first step a surrogate attribute (geophysical logs) be utilized. In this first phase, the connectivity patterns of densely welded ash-flow tuffs were studied because these tuffs are the most likely to form zones of high hydraulic conductivity. Densely welded tuffs were identified based on the response shown on resistivity logs and this information was transformed into binary indicator values. The spatial correlation of the indicator data was estimated through geostatistical methods. Equiprobable three-dimensional maps of the distribution of the densely-welded and nonwelded tuffs (i.e., subsurface heterogeneity) were then produced using a multiple indicator simulation formalism. The simulations demonstrate that resistivity logs are effective as soft data for indicating densely welded tuffs. The simulated welded tuffs reproduce the stratigraphic relationships of the welded tuffs observed in hydrogeologic cross sections, while incorporating the heterogeneity and anisotropy that is expected in this subsurface setting. Three-dimensional connectivity of the densely welded tuffs suggests potential groundwater flow paths with lengths easily over 1 km. The next phase of this investigation should incorporate other geophysical logs (e.g., gamma-gamma logs) and then calibrate the resulting soft data maps with available hard hydraulic conductivity data. The soft data maps can then augment the hard data to produce the final maps of the spatial distribution of hydraulic conductivity that can be used as input for numerical solution of groundwater flow and transport

Review of the thermal stability and cation exchange properties of the zeolite minerals clinoptilolite, mordenite, and analcime; applications to radioactive waste isolation in silicic tuff

International Nuclear Information System (INIS)

Smyth, J.R.; Caporuscio, F.A.

1981-06-01

Silicic tuffs of the southern Great Basin and basalts of the Columbia River Plateau are under investigation as potential host rocks for high- and intermediate-level radioactive wastes. Nonwelded and partially welded tuffs may contain major amounts (> 50%) of the zeolite minerals clinoptilolite, mordenite, and analcime. Densely welded tuffs and some basalt flows may contain clinoptilolite as fracture filling that limits the permeability of these rocks. The cation exchange properties of these zeolite minerals allow them to pose a formidable natural barrier to the migration of cationic species of various radionuclides in aqueous solutions. However, these minerals are unstable at elevated temperatures and at low water-vapor pressures and may break down either by reversible dehydration or by irreversible mineralogical reactions. All the breakdown reactions occurring at increased temperature involve a net volume reduction and evolution of fluids. Thus, they may provide a pathway (shrinkage fractures) and a driving force (fluid pressure) for release of radionuclides to the biosphere. These reactions may be avoided by keeping zeolite-bearing horizons saturated with water and below about 85 0 C. This may restrict allowable gross thermal loadings in waste repositories in volcanic rocks

Fitful and protracted magma assembly leading to a giant eruption, Youngest Toba Tuff, Indonesia

Science.gov (United States)

Reid, Mary R; Vazquez, Jorge A.

2017-01-01

The paroxysmal eruption of the 74 ka Youngest Toba Tuff (YTT) of northern Sumatra produced an extraordinary 2800 km3 of non-welded to densely welded ignimbrite and co-ignimbrite ash-fall. We report insights into the duration of YTT magma assembly obtained from ion microprobe U-Th and U-Pb dates, including continuous age spectra over >50% of final zircon growth, for pumices and a welded tuff spanning the compositional range of the YTT. A relatively large subpopulation of zircon crystals nucleated before the penultimate caldera-related eruption at 501 ka, but most zircons yielded interior dates 100-300 ka thereafter. Zircon nucleation and growth was likely episodic and from diverse conditions over protracted time intervals of >100 to >500 ka. Final zircon growth is evident as thin rim plateaus that are in Th/U chemical equilibrium with hosts, and that give crystallization ages within tens of ka of eruption. The longevity and chemical characteristics of the YTT zircons, as well as evidence for intermittent zircon isolation and remobilization associated with magma recharge, is especially favored at the cool and wet eutectoid conditions that characterize at least half of the YTT, wherein heat fluxes could dissolve major phases but have only a minor effect on larger zircon crystals. Repeated magma recharge may have contributed to the development of compositional zoning in the YTT but, considered together with limited allanite, quartz, and other mineral dating and geospeedometry, regular perturbations to the magma reservoir over >400 ka did not lead to eruption until 74 ka ago.

Infiltration and Seepage Through Fractured Welded Tuff

Energy Technology Data Exchange (ETDEWEB)

T.A. Ghezzehei; P.F. Dobson; J.A. Rodriguez; P.J. Cook

2006-06-20

The Nopal I mine in Pena Blanca, Chihuahua, Mexico, contains a uranium ore deposit within fractured tuff. Previous mining activities exposed a level ground surface 8 m above an excavated mining adit. In this paper, we report results of ongoing research to understand and model percolation through the fractured tuff and seepage into a mined adit both of which are important processes for the performance of the proposed nuclear waste repository at Yucca Mountain. Travel of water plumes was modeled using one-dimensional numerical and analytical approaches. Most of the hydrologic properly estimates were calculated from mean fracture apertures and fracture density. Based on the modeling results, we presented constraints for the arrival time and temporal pattern of seepage at the adit.

Infiltration and Seepage Through Fractured Welded Tuff

International Nuclear Information System (INIS)

T.A. Ghezzehei; P.F. Dobson; J.A. Rodriguez; P.J. Cook

2006-01-01

The Nopal I mine in Pena Blanca, Chihuahua, Mexico, contains a uranium ore deposit within fractured tuff. Previous mining activities exposed a level ground surface 8 m above an excavated mining adit. In this paper, we report results of ongoing research to understand and model percolation through the fractured tuff and seepage into a mined adit both of which are important processes for the performance of the proposed nuclear waste repository at Yucca Mountain. Travel of water plumes was modeled using one-dimensional numerical and analytical approaches. Most of the hydrologic properly estimates were calculated from mean fracture apertures and fracture density. Based on the modeling results, we presented constraints for the arrival time and temporal pattern of seepage at the adit

Pretest thermal analysis of the Tuff Water Migration/In-Situ Heater Experiment

International Nuclear Information System (INIS)

Bulmer, B.M.

1980-02-01

This report describes the pretest thermal analysis for the Tuff Water Migration/In-Situ Heater Experiment to be conducted in welded tuff in G-tunnel, Nevada Test Site. The parametric thermal modeling considers variable boiling temperature, tuff thermal conductivity, tuff emissivity, and heater operating power. For nominal tuff properties, some near field boiling is predicted for realistic operating power. However, the extent of boiling will be strongly determined by the ambient (100% water saturated) rock thermal conductivity. In addition, the thermal response of the heater and of the tuff within the dry-out zone (i.e., bounded by boiling isotherm) is dependent on the temperature variation of rock conductivity as well as the extent of induced boiling

Geophysical tomography for imaging water movement in welded tuff

International Nuclear Information System (INIS)

Daily, W.; Ramirez, A.

1986-01-01

Alterant tomography has been evaluated for its ability to delineate in-situ water flow paths in a fractured welded-tuff rock mass. The evaluation involved a field experiment in which tomographs of electromagnetic attenuation factor (or attenuation rate) at 300 MHZ were made before, during, and after the introduction to the rock of two different water-based tracers: a plain water and dye solution, and salt water and dye. Alterant tomographs were constructed by subtracting, cell by cell, the attenuation factors derived from measurements before each tracer was added to the rock mass from the attenuation factors derived after each tracer was added. The alterant tomographs were compared with other evidence of water movement in the rock: borescope logs of fractures, and postexperiment cores used to locate the dye tracer on the fractured surfaces. These comparisons indicate that alterant tomography is suitable for mapping water flow through fractures and that it may be useful in inferring which of the fractures are hydrologically connected in the image plane. The technique appears to be sensitive enough to delineate flow through a single fracture and to define fractures with a spatial resolution of about 10 cm on an imaging scale of a few meters. 9 refs., 3 figs

Laboratory investigation of constitutive property up-scaling in volcanic tuffs

International Nuclear Information System (INIS)

Tidwell, V.C.

1996-08-01

One of the critical issues facing the Yucca Mountain site characterization and performance assessment programs is the manner in which property up-scaling is addressed. Property up-scaling becomes an issue whenever heterogeneous media properties are measured at one scale but applied at another. A research program has been established to challenge current understanding of property up-scaling with the aim of developing and testing improved models that describe up-scaling behavior in a quantitative manner. Up-scaling of constitutive rock properties is investigated through physical experimentation involving the collection of suites of gas-permeability data measured over a range of discrete scales. To date, up-scaling studies have been performed on a series of tuff and sandstone (used as experimental controls) blocks. Samples include a welded, anisotropic tuff (Tiva Canyon Member of the Paintbrush Tuff, upper cliff microstratigraphic unit), and a moderately welded tuff (Tiva Canyon Member of the Paintbrush Tuff, Caprock microstratigraphic unit). A massive fluvial sandstone (Berea Sandstone) was also investigated as a means of evaluating the experimental program and to provide a point of comparison for the tuff data. Because unsaturated flow is of prime interest to the Yucca Mountain Program, scoping studies aimed at investigating the up-scaling of hydraulic properties under various saturated conditions were performed to compliment these studies of intrinsic permeability. These studies focused on matrix sorptivity, a constitutive property quantifying the capillarity of a porous medium. 113 refs

Magnetic properties and emplacement of the Bishop tuff, California

Science.gov (United States)

Palmer, H.C.; MacDonald, W.D.; Gromme, C.S.; Ellwood, B.B.

1996-01-01

Anisotropy of magnetic susceptibility (AMS) and characteristic remanence were measured for 45 sites in the 0.76 Ma Bishop tuff, eastern California. Thirty-three sites were sampled in three stratigraphic sections, two in Owens gorge south of Long Valley caldera, and the third in the Adobe lobe north of Long Valley. The remaining 12 sites are widely distributed, but of limited stratigraphic extent. Weakly indurated, highly porous to dense, welded ash-flow tuffs were sampled. Saturation magnetization vs temperature experiments indicate two principal iron oxide phases: low Ti magnetites with 525-570 ??C Curie temperatures, and maghemite with 610??-640??C Curie temperatures. AF demagnetization spectra of isothermal remanent magnetizations are indicative of magnetite/maghemite predominantly in the multidomain to pseudo-single domain size ranges. Remeasurement of AMS after application of saturating direct fields indicates that randomly oriented single-domain grains are also present. The degree of anisotropy is only a few percent, typical of tuffs. The AMS ellipsoids are oblate with Kmin axes normal to subhorizontal foliation and Kmax axes regionally aligned with published source vents. For 12 of 16 locality means, Kmax axes plunge sourceward, confirming previous observations regarding flow sense. Topographic control on flow emplacement is indicated by the distribution of tuff deposits and by flow directions inferred from Kmax axes. Deposition east of the Benton range occurred by flow around the south end of the range and through two gaps (Benton notch and Chidago gap). Flow down Mammoth pass of the Sierra Nevada is also evident. At least some of the Adobe lobe in the northeast flowed around the west end of Glass mountain. Eastward flow directions in the upper Owens gorge and southeast directions in the lower Owens gorge are parallel to the present canyon, suggesting that the present drainage has been established along the pre-Bishop paleodrainage. Characteristic remanence

Preliminary thermal expansion screening data for tuffs

International Nuclear Information System (INIS)

Lappin, A.R.

1980-03-01

A major variable in evaluating the potential of silicic tuffs for use in geologic disposal of heat-producing nuclear wastes is thermal expansion. Results of ambient-pressure linear expansion measurements on a group of tuffs that vary treatly in porosity and mineralogy are presente here. Thermal expansion of devitrified welded tuffs is generally linear with increasing temperature and independent of both porosity and heating rate. Mineralogic factors affecting behavior of these tuffs are limited to the presence or absence of cristobalite and altered biotite. The presence of cristobalite results in markedly nonlinear expansion above 200 0 C. If biotite in biotite-hearing rocks alters even slightly to expandable clays, the behavior of these tuffs near the boiling point of water can be dominated by contraction of the expandable phase. Expansion of both high- and low-porosity tuffs containing hydrated silicic glass and/or expandable clays is complex. The behavior of these rocks appears to be completely dominated by dehydration of hydrous phases and, hence, should be critically dependent on fluid pressure. Valid extrapolation of the ambient-pressure results presented here to depths of interest for construction of a nuclear-waste repository will depend on a good understanding of the interaction of dehydration rates and fluid pressures, and of the effects of both micro- and macrofractures on the response of tuff masss

In-situ tuff water migration/heater experiment: experimental plan

International Nuclear Information System (INIS)

Johnstone, J.K.

1980-08-01

Tuffs on the Nevada Test Site (NTS) are currently under investigation as a potential isolation medium for heat-producing nuclear wastes. The National Academy of Sciences has concurred in our identification of the potentially large water content (less than or equal to 40 vol %) of tuffs as one of the important issues affecting their suitability for a repository. This Experimental Plan describes an in-situ experiment intended as an initial assessment of water generation/migration in response to a thermal input. The experiment will be conducted in the Grouse Canyon Welded Tuff in Tunnel U12g (G-Tunnel) located in the north-central region of the NTS. While the Grouse Canyon Welded Tuff is not a potential repository medium, it has physical, thermal, and mechanical properties very similar to those tuffs currently under consideration and is accessible at depth (400 m below the surface) in an existing facility. Other goals of the experiment are to support computer-code and instrumentation development, and to measure in-situ thermal properties. The experimental array consists of a central electrical heater, 1.2 m long x 10.2 cm diameter, surrounded by three holes for measuring water-migration behavior, two holes for measuring temperature profiles, one hole for measuring thermally induced stress in the rock, and one hole perpendicular to the heater to measure displacement with a laser. This Experimental Plan describes the experimental objectives, the technical issues, the site, the experimental array, thermal and thermomechanical modeling results, the instrumentation, the data-acquisition system, posttest characterization, and the organizational details

Estimates of the width of the wetting zone along a fracture subjected to an episodic infiltration event in variably saturated, densely welded tuff

International Nuclear Information System (INIS)

Buscheck, T.A.; Nitao, J.J.

1988-01-01

A central issue to be addressed within the Nevada Nuclear Waste Storage Investigations (NNWSI) is the role which fractures will play as the variably saturated, fractured rock mass surrounding the waste package responds to heating, cooling, and episodic infiltration events. Understanding the role of fractures during such events will, in part, depend on our ability to make geophysical measurements of perturbations in the moisture distribution in the vicinity of fractures. In this study we first examine the details of the perturbation in the moisture distribution in and around a fracture subjected to an episodic infiltration event, and then integrate that behavior over the scale at which moisture measurements are likely to be made during the Engineered Barrier Design Test of the NNWSI project. To model this system we use the TOUGH hydrothermal code and fracture and matrix properties considered relevant to the welded ash flow tuff found in the Topopah Spring member at Yucca Mountain as well as in the Grouse Canyon member within G-Tunnel at the Nevada Test Site. Our calculations provide insight into the anticipated spatial and temporal resolution obtainable through the use of the geophysical techniques being considered. These calculations should prove useful both in planning the implementation of these methods as well as in the interpretation of their results. 41 refs., 28 figs

Air-injection testing in vertical boreholes in welded and nonwelded Tuff, Yucca Mountain, Nevada

Energy Technology Data Exchange (ETDEWEB)

LeCain, G.D.

1997-12-31

Air-injection tests, by use of straddle packers, were done in four vertical boreholes (UE-25 UZ-No.16, USW SD-12, USW NRG-6, and USW NRG-7a) at Yucca Mountain, Nevada. The geologic units tested were the Tiva Canyon Tuff, nonwelded tuffs of the Paintbrush Group, Topopah Spring Tuff, and Calico Hills Formation. Air-injection permeability values of the Tiva Canyon Tuff ranged from 0.3 x 10{sup -12} to 54.0 x 10{sup -12} m{sup 2}(square meter). Air-injection permeability values of the Paintbrush nonwelded tuff ranged from 0.12 x 10{sup -12} to 3.0 x 10{sup -12} m{sup 2}. Air-injection permeability values of the Topopah Spring Tuff ranged from 0.02 x 10{sup -12} to 33.0 x 10{sup -12} m{sup 2}. The air-injection permeability value of the only Calico Hills Formation interval tested was 0.025 x 10{sup -12} m{sup 2}. The shallow test intervals of the Tiva Canyon Tuff had the highest air-injection permeability values. Variograms of the air-injection permeability values of the Topopah Spring Tuff show a hole effect; an initial increase in the variogram values is followed by a decrease. The hole effect is due to the decrease in permeability with depth identified in several geologic zones. The hole effect indicates some structural control of the permeability distribution, possibly associated with the deposition and cooling of the tuff. Analysis of variance indicates that the air-injection permeability values of borehole NRG-7a of the Topopah Spring Tuff are different from the other boreholes; this indicates areal variation in permeability.

Reactivity of a tuff-bearing concrete: CL-40 CON-14

International Nuclear Information System (INIS)

Scheetz, B.E.; Roy, D.M.

1989-04-01

Samples of a tuff-bearing concrete have been altered in J-13 groundwater and in the vapor phase over deionized water at 200/degree/C. Crushed and intact discs of the concrete have been studied. The glassy tuff component of the tuff was more extensively reacted than the welded devitrified tuff. The original concrete was formulated to be expansive on curing through the formation of the calcium alumino-sulfate hydrate phase, ettringite. An x-ray diffraction examination of the altered crushed samples shows that the ettringite is no longer present. The original, poorly crystalline calcium-silicate-hydrate has recrystallized to tobermorite. In the rocking autoclave experiments with crushed material, which are the experiments expected to have the fastest reaction rates, the tobermorite has been replaced by a mineral of the gyrolite-truscottite group at the longer reaction times. The disc experiments in J-13 groundwater are characterized by prominent dissolution of the tuff aggregate. Alteration in the vapor phase experiments is primarily in the form of overgrowths on the discs. 10 refs., 27 figs., 12 tabs

Geochemical and Pb, Sr, and O isotopic study of the Tiva Canyon Tuff and Topopah Spring Tuff, Yucca Mountain, Nye County, Nevada

International Nuclear Information System (INIS)

Neymark, L.A.; Marshall, B.D.; Kwak, L.M.; Futa, Kiyoto; Mahan, S.A.

1995-01-01

Yucca Mountain is currently being studied as a potential site for an underground repository for high-level radioactive waste. One aspect of the site characterization studies is an evaluation o the resource potential at Yucca Mountain. Geochemical and isotopic signatures of past alteration of the welded tuffs that underlie Yucca Mountain provide a means of assessing the probability of hydrothermal ore deposits being present within Yucca Mountain. In this preliminary report, geochemical and isotopic measurements of altered Tiva Canyon Tuff and Topopah Spring Tuff collected from fault zones exposed on the east flank of Yucca Mountain and from one drill core are compared to their unaltered equivalents sampled both in outcrop and drill core. The geochemistry and isotopic compositions of unaltered Tiva Canyon Tuff and Topopah Spring Tuff (high-silica rhyolite portions) are fairly uniform; these data provide a good baseline for comparisons with the altered samples. Geochemical analyses indicate that the brecciated tuffs are characterized by addition of calcium carbonate and opaline silica; this resulted in additions of calcium and strontium,increases in oxygen-18 content, and some redistribution of trace elements. After leaching the samples to remove authigenic carbonate, no differences in strontium or lead isotope compositions between altered and unaltered sections were observed. These data show that although localized alteration of the tuffs has occurred and affected their geochemistry, there is no indication of additions of exotic components. The lack of evidence for exotic strontium and lead in the most severely altered tuff samples at Yucca Mountain strongly implies a similar lack of exotic base or precious metals

Behavior of stressed and unstressed 304L specimens in tuff repository environmental conditions

International Nuclear Information System (INIS)

Juhas, M.C.; McCright, R.D.; Garrison, R.E.

1984-11-01

This paper presents preliminary results of an investigation of the behavior of candidate barrier material for high-level nuclear waste storage, Type 304L stainless steel, in tuff repository environmental conditions. Tuff is a densely welded, devitrified, igneous rock common to the proposed repository site at Yucca Mountain, Nevada. The results discussed include: irradiation corrosion tests, U-bend irradiation corrosion tests, slow strain rate tests, and bent beam stress corrosion tests. Results indicate that Type 304L stainless steel shows excellent resistance to general, localized, and stress corrosion under the environmental and microstructural conditions tested so far. The environmental test conditions are 50 to 100 0 C J-13 well water (non-saline, near neutral pH, and oxic in nature) and saturated steam at 100 0 C. Microstructural conditions include solution annealed and long furnace heat treatments to provoke a sensitized structure. However, this particular type of stainless steel may be susceptible to long-term, low-temperature sensitization because of the combination of expected time at elevated temperature and residual stress in the container after emplacement in the repository. Other grades of austenitic stainless steels are reported to be more resistant to low-temperature sensitization. Future work will therefore include more extensive testing of these grades. 15 references, 5 figures, 7 tables

Measuring geomechanical properties of Topopah Spring Tuff at the 1-meter scale

International Nuclear Information System (INIS)

Blair, S.C.; Berge, P.A.

1994-11-01

The Yucca Mountain Site Characterization Project is studying physical and chemical properties of Topopah Spring tuff and coupled thermal, mechanical, hydrological, and geochemical processes expected in the near-field environment of the potential waste repository at Yucca Mountain, Nevada. Investigating the suitability of Topopah Spring tuff as a host rock for radioactive waste disposal includes measuring mechanical properties. Since heterogeneities vary with scale, from vugs and cracks at the hand-sample scale to fractures and vertical variations in degree of welding at the outcrop scale, mechanical properties of the tuff depend on scale. The Lawrence Livermore National Laboratory has planned a Large Block Test (LBT) to investigate rock mass properties and coupled processes at elevated temperatures in Topopah Spring tuff at the scale of a few meters. This paper describes planned laboratory experiments in support of the LBT, to measure elastic properties and mechanical behavior of Topopah Spring tuff at the scale of a few cm to 1 m. The laboratory experiments will include measurement of stress-strain behavior, acoustic emissions during heating, and elastic wave velocities in small blocks of tuff

LITHOSTRATIGRAPHY AND SHEAR-WAVE VELOCITY IN THE CRYSTALLIZED TOPOPAH SPRING TUFF, YUCCA MOUNTAIN, NEVADA

International Nuclear Information System (INIS)

D. BUESCH; K.H. STOKOE; M. SCHUHEN

2006-01-01

Evaluation of the seismic response of the proposed spent nuclear fuel and high-level radioactive waste repository at Yucca Mountain, Nevada, is in part based on the seismic properties of the host rock, the 12.8-million-year-old Topopah Spring Tuff. Because of the processes that formed the tuff, the densely welded and crystallized part has three lithophysal and three nonlithophysal zones, and each zone has characteristic variations in lithostratigraphic features and structures of the rocks. Lithostratigraphic features include lithophysal cavities, rims on lithophysae and some fractures, spots (which are similar to rims but without an associated cavity or aperture), amounts of porosity resulting from welding, crystallization, and vapor-phase corrosion and mineralization, and fractures. Seismic properties, including shear-wave velocity (V s ), have been measured on 38 pieces of core, and there is a good ''first order'' correlation with the lithostratigraphic zones; for example, samples from nonlithophysal zones have larger V s values compared to samples from lithophysal zones. Some samples have V s values that are beyond the typical range for the lithostratigraphic zone; however, these samples typically have one or more fractures, ''large'' lithophysal cavities, or ''missing pieces'' relative to the sample size. Shear-wave velocity data measured in the tunnels have similar relations to lithophysal and nonlithophysal rocks; however, tunnel-based values are typically smaller than those measured in core resulting from increased lithophysae and fracturing effects. Variations in seismic properties such as V s data from small-scale samples (typical and ''flawed'' core) to larger scale traverses in the tunnels provide a basis for merging our understanding of the distributions of lithostratigraphic features (and zones) with a method to scale seismic properties

Petrology and geochemistry of the Grouse Canyon Member of the Belted Range Tuff, Rock-Mechanics Drift, U12g Tunnel, Nevada Test Site

International Nuclear Information System (INIS)

Connolly, J.R.; Mansker, W.L.; Hicks, R.; Allen, C.C.; Husler, J.; Keil, K.; Lappin, A.R.

1983-04-01

G-Tunnel at Nevada Test Site (NTS) is the site of thermal and thermomechanical experiments examining the feasibility of emplacing heat-producing nuclear wastes in silicic tuffs. This report describes the general stratigraphy, mineralogy, and bulk chemistry of welded portions of the Grouse Canyon Member of the Belted Range Tuff, the unit in which most of these experiments will be performed. The geologic characteristics of the Grouse Canyon Member are compared with those of the Topopah Spring Member of the Paintbrush Tuff, presently the preferred horizon for an actual waste repository at Yucca Mountain, near the southwest boundary of Nevada Test Site. This comparison suggests that test results obtained in welded tuff from G-Tunnel are applicable, with limitations, to evaluation of the Topopah Spring Member at Yucca Mountain

Microstructural Analyses of Topopah Spring Tuff from the Large Block Test at Fran Ridge, Nevada

International Nuclear Information System (INIS)

Roberts, J.J.

2000-01-01

Microstructural information (e.g., porosity, pore size distribution, and surface area) of porous media is critical to understanding water transport mechanisms and physical properties and their bearing on geophysical measurements. We report microstructural data obtained by mercury injection porosimetry (MIP) on 33 samples of densely welded Topopah Spring tuff from Fran Ridge, Yucca Mountain, Nevada Test Site (NTS), Nevada. The characterization of these samples is also important for the interpretation and analysis of the Large Block Test (LBT) performed in support of the Yucca Mountain Project (YMP). This report includes previously published data on samples from the same location (Roberts and Lin, 1996). We also present information from the Yucca Mountain Site Characterization Project/Lawrence Livermore National Laboratory (YMSCP/LLNL) Large Block Test Engineering Plan (Wilder, 1995) to allow correlation of our data directly to various planes within the Large Block

Measuring and modeling water imbibition into tuff

International Nuclear Information System (INIS)

Peters, R.R.; Klavetter, E.A.; George, J.T.; Gauthier, J.H.

1986-01-01

Yucca Mountain (Nevada) is being investigated as a potential site for a high-level-radioactive-waste repository. The site combines a partially saturated hydrologic system and a stratigraphy of fractured, welded and nonwelded tuffs. The long time scale for site hydrologic phenomena makes their direct measurement prohibitive. Also, modeling is difficult because the tuffs exhibit widely varying, and often highly nonlinear hydrologic properties. To increase a basic understanding of both the hydrologic properties of tuffs and the modeling of flow in partially saturated regimes, the following tasks were performed, and the results are reported: (1) Laboratory Experiment: Water imbibition into a cylinder of tuff (taken from Yucca Mountain drill core) was measured by immersing one end of a dry sample in water and noting its weight at various times. The flow of water was approximately one-dimensional, filling the sample from bottom to top. (2) Computer Simulation: The experiment was modeled using TOSPAC (a one-dimensional, finite-difference computer program for simulating water flow in partially saturated, fractured, layered media) with data currently considered for use in site-scale modeling of a repository in Yucca Mountain. The measurements and the results of the modeling are compared. Conclusions are drawn with respect to the accuracy of modeling transient flow in a partially saturated, porous medium using a one-dimensional model and currently available hydrologic-property data

In situ changes in the moisture content of heated, welded tuff based on thermal neutron measurements

International Nuclear Information System (INIS)

Ramirez, A.L.; Carlson, R.C.; Buscheck, T.A.

1991-07-01

Thermal neutron logs were collected to monitor changes in moisture content within a welded tuff rock mass heated from a borehole containing an electrical heater which remained energized for 195 days. Thermal neutron measurements were made in sampling boreholes before, during and after heating. The results generally corroborated our conceptual understanding of hydrothermal flow as well as most of the numerical modeling conducting for this study. Conceptual models have been developed in conjunction with the numerical model calculations to explain differences in the drying and re-wetting behavior above and below the heater. Numerical modeling indicated that the re-wetting of the dried-out zone was dominated by the binary diffusion of water vapor through fractures. Saturation gradients in the rock matrix resulted in relative humidity gradients which drove water vapor (primarily along fractures) back to the dried-out zone where it condensed along the fracture walls and was imbibed by the matrix. 4 refs., 28 figs

Triaxial- and uniaxial-compression testing methods developed for extraction of pore water from unsaturated tuff, Yucca Mountain, Nevada

Energy Technology Data Exchange (ETDEWEB)

Mower, T.E.; Higgins, J.D. [Colorado School of Mines, Golden, CO (USA). Dept. of Geology and Geological Engineering; Yang, I.C. [Geological Survey, Denver, CO (USA). Water Resources Div.

1989-12-31

To support the study of hydrologic system in the unsaturated zone at Yucca Mountain, Nevada, two extraction methods were examined to obtain representative, uncontaminated pore-water samples from unsaturated tuff. Results indicate that triaxial compression, which uses a standard cell, can remove pore water from nonwelded tuff that has an initial moisture content greater than 11% by weight; uniaxial compression, which uses a specifically fabricated cell, can extract pore water from nonwelded tuff that has an initial moisture content greater than 8% and from welded tuff that has an initial moisture content greater than 6.5%. For the ambient moisture conditions of Yucca Mountain tuffs, uniaxial compression is the most efficient method of pore-water extraction. 12 refs., 7 figs., 2 tabs.

Contrasting perspectives on the Lava Creek Tuff eruption, Yellowstone, from new U-Pb and 40Ar/39Ar age determinations

Science.gov (United States)

Wilson, Colin J. N.; Stelten, Mark E.; Lowenstern, Jacob B.

2018-06-01

The youngest major caldera-forming event at Yellowstone was the 630-ka eruption of the Lava Creek Tuff. The tuff as mapped consists of two major ignimbrite packages (members A and B), linked to widespread coeval fall deposits and formation of the Yellowstone Caldera. Subsequent activity included emplacement of numerous rhyolite flows and domes, and development of two structurally resurgent domes (Mallard Lake and Sour Creek) that accommodate strain due to continual uplift/subsidence cycles. Uplifted lithologies previously mapped on and adjacent to Sour Creek dome were thought to include the 2.08-Ma Huckleberry Ridge Tuff, cropping out beneath Lava Creek Tuff members A and B. Mapped outcrops of this Huckleberry Ridge Tuff material were sampled as welded ignimbrite (sample YR345) on Sour Creek dome, and at nearby Bog Creek as welded ignimbrite (YR311) underlain by an indurated lithic lag breccia containing blocks of another welded ignimbrite (YR324). Zircon near-rim U-Pb analyses from these samples yield weighted mean ages of 661 ± 13 ka (YR345: 95% confidence), 655 ± 11 ka (YR311), and 664 ± 15 ka (YR324) (combined weighted mean of 658.8 ± 6.6 ka). We also studied two samples of ignimbrite previously mapped as Huckleberry Ridge Tuff on the northeastern perimeter of the Yellowstone Caldera, 12 km ENE of Sour Creek dome. Sanidines from these samples yield 40Ar/39Ar age estimates of 634.5 ± 6.8 ka (8YC-358) and 630.9 ± 4.1 ka (8YC-359). These age data show that all these units represent previously unrecognized parts of the Lava Creek Tuff and do not have any relationship to the Huckleberry Ridge Tuff. Our observations and data imply that the Lava Creek eruption was more complex than is currently assumed, incorporating two tuff units additional to those currently mapped, and which themselves are separated by a time break sufficient for cooling and some reworking. The presence of a lag breccia suggests that a source vent lay nearby (Caldera boundary in this area

Contrasting perspectives on the Lava Creek Tuff eruption, Yellowstone, from new U–Pb and 40Ar/39Ar age determinations

Science.gov (United States)

Wilson, Colin J. N.; Stelten, Mark; Lowenstern, Jacob B.

2018-01-01

The youngest major caldera-forming event at Yellowstone was the ~ 630-ka eruption of the Lava Creek Tuff. The tuff as mapped consists of two major ignimbrite packages (members A and B), linked to widespread coeval fall deposits and formation of the Yellowstone Caldera. Subsequent activity included emplacement of numerous rhyolite flows and domes, and development of two structurally resurgent domes (Mallard Lake and Sour Creek) that accommodate strain due to continual uplift/subsidence cycles. Uplifted lithologies previously mapped on and adjacent to Sour Creek dome were thought to include the ~ 2.08-Ma Huckleberry Ridge Tuff, cropping out beneath Lava Creek Tuff members A and B. Mapped outcrops of this Huckleberry Ridge Tuff material were sampled as welded ignimbrite (sample YR345) on Sour Creek dome, and at nearby Bog Creek as welded ignimbrite (YR311) underlain by an indurated lithic lag breccia containing blocks of another welded ignimbrite (YR324). Zircon near-rim U–Pb analyses from these samples yield weighted mean ages of 661 ± 13 ka (YR345: 95% confidence), 655 ± 11 ka (YR311), and 664 ± 15 ka (YR324) (combined weighted mean of 658.8 ± 6.6 ka). We also studied two samples of ignimbrite previously mapped as Huckleberry Ridge Tuff on the northeastern perimeter of the Yellowstone Caldera, ~ 12 km ENE of Sour Creek dome. Sanidines from these samples yield 40Ar/39Ar age estimates of 634.5 ± 6.8 ka (8YC-358) and 630.9 ± 4.1 ka (8YC-359). These age data show that all these units represent previously unrecognized parts of the Lava Creek Tuff and do not have any relationship to the Huckleberry Ridge Tuff. Our observations and data imply that the Lava Creek eruption was more complex than is currently assumed, incorporating two tuff units additional to those currently mapped, and which themselves are separated by a time break sufficient for cooling and some reworking. The presence of a lag breccia suggests that a source

Effect of boundary conditions on the strength and deformability of replicas of natural fractures in welded tuff

International Nuclear Information System (INIS)

Wibowo, J.; Amadei, B.; Sture, S.; Robertson, A.B.

1993-09-01

Four series of cyclic direct-shear experiments were conducted on several replicas of three natural fractures and a tensile fracture of welded tuff from Yucca Mountain. The objective of these tests was to examine the effect of cyclic loading on joint shear behavior under different boundary conditions. The shear tests were performed under either different levels of constant normal load ranging between 0.6 and 25.6 kips (2.7 and 113.9 kN) or constant normal stiffness ranging between 14.8 and 187.5 kips/in (25.9 and 328.1 kn/cm) . Bach test in the two categories consisted of five cycles of forward and reverse shear. Normal compression tests were also performed both before and after each shear experiment to measure changes in joint normal deformability. In order to quantify fracture surface damage during shear, fracture-surface fractal dimensions were obtained from measurements before and after shear

Stonewall Mountain Volcanic Center, southern Nevada: Stratigraphic, structural, and facies relations of outflow sheets, near-vent tuffs, and intracaldera units

Science.gov (United States)

Weiss, Steven I.; Noble, Donald C.

1989-05-01

Directly south and southeast of Stonewall Mountain, Nevada, a depression and north facing caldera scarp were formed during and(or) after eruption of the Spearhead Member of the late Miocene Stonewall Flat Tuff. Abundant large lithic and juvenile blocks are present in the Spearhead Member within 0.5 km of this topographic margin but absent elsewhere in the ash-flow sheet, consistent with eruption from vents in the Stonewall Mountain area. Within about 100,000 years, comendite tuff of the overlying Civet Cat Canyon Member of the Stonewall Flat Tuff buried the depression and associated scarp. The Civet Cat Canyon Member is traceable continuously to the north from an outflow sheet capping northwestern Pahute Mesa, into near-vent tuff on the southeastern flank of Stonewall Mountain. Proximal outflow-sheet tuff locally exhibits strong rheomorphic disruption and is overlain without a cooling break by surge, flow, and fall deposits of trachytic composition. Much of Stonewall Mountain is composed of welded tuff and megabreccia interpreted as intracaldera tuff of the Civet Cat Canyon Member, strongly suggesting that the vent area of the member was largely within Stonewall Mountain. Welded tuff of trachytic composition comprises an important part of the intracaldera Civet Cat Canyon Member, which was intruded by dikes and plugs of trachyte and rhyolite. Juvenile inclusions of basalt dispersed in near-vent facies trachyte tuff provide direct evidence for the high-level involvement of basaltic magma in the evolution of the highly potassic Stonewall Mountain center. Complex discordant compaction foliations and the widespread presence of megabreccia within the intracaldera tuff suggest, following Foley (1978), cauldron subsidence by piecemeal collapse during eruption of the Civet Cat Canyon Member. The elevation of intracaldera tuff and intrusions in Stonewall Mountain above the surrounding ashflow sheet suggests a significant amount of magmatic uplift, perhaps involving the

Lithostratigraphy of the Calico Hills Formation and Prow Pass Tuff (Crater Flat Group) at Yucca Mountain, Nevada

International Nuclear Information System (INIS)

Moyer, T.C.; Geslin, J.K.

1995-01-01

Lithostratigraphic relations within the Calico Hills Formation and Prow Pass Tuff (Crater Flat Group) were reconstructed from analysis of core samples and observation of outcrop exposures. The Calico Hills Formation is composed of five nonwelded pyroclastic units (each formed of one or more pyroclastic-flow deposits) that overlie an interval of bedded tuff and a basal volcaniclastic sandstone unit. The Prow Pass Tuff is divided into four pyroclastic units and an underlying interval of bedded tuff. The pyroclastic units of the Prow Pass Tuff are distinguished by the sizes and amounts of their pumice and lithic clasts and their degree of welding. Pyroclastic units of the Prow Pass Tuff are distinguished from those of the Calico Hills Formation by their phenocryst assemblage, chemical composition, and ubiquitous siltstone lithic clasts. Downhole resistivity tends to mirror the content of authigenic minerals, primarily zeolites, in both for-mations and may be useful for recognizing the vitric-zeolite boundary in the study area. Maps of zeolite distribution illustrate that the bedded tuff and basal sandstone units of the Calico Hills Formation are altered over a wider area than the pyroclastic units of both the Calico Hills Formation and the upper Prow Pass Tuff

Lithostratigraphy of the Calico Hills Formation and Prow Pass Tuff (Crater Flat Group) at Yucca Mountain, Nevada

Energy Technology Data Exchange (ETDEWEB)

Moyer, T.C.; Geslin, J.K. [Science Applications International Corp., Las Vegas, NV (United States)

1995-07-01

Lithostratigraphic relations within the Calico Hills Formation and Prow Pass Tuff (Crater Flat Group) were reconstructed from analysis of core samples and observation of outcrop exposures. The Calico Hills Formation is composed of five nonwelded pyroclastic units (each formed of one or more pyroclastic-flow deposits) that overlie an interval of bedded tuff and a basal volcaniclastic sandstone unit. The Prow Pass Tuff is divided into four pyroclastic units and an underlying interval of bedded tuff. The pyroclastic units of the Prow Pass Tuff are distinguished by the sizes and amounts of their pumice and lithic clasts and their degree of welding. Pyroclastic units of the Prow Pass Tuff are distinguished from those of the Calico Hills Formation by their phenocryst assemblage, chemical composition, and ubiquitous siltstone lithic clasts. Downhole resistivity tends to mirror the content of authigenic minerals, primarily zeolites, in both for-mations and may be useful for recognizing the vitric-zeolite boundary in the study area. Maps of zeolite distribution illustrate that the bedded tuff and basal sandstone units of the Calico Hills Formation are altered over a wider area than the pyroclastic units of both the Calico Hills Formation and the upper Prow Pass Tuff.

Air-injection field tests to determine the effect of a heat cycle on the permeability of welded tuff

International Nuclear Information System (INIS)

Lee, K.H.; Ueng, Tzou-Shin.

1991-01-01

As part of a series of prototype tests conducted in preparation for site characterization of the potential nuclear-waste repository site at Yucca Mountain, Nevada, air-injection tests were conducted in the welded tuffs in G-Tunnel at the Nevada Test Site. The objectives were to characterize the permeability of the highly fractured tuff around a horizontal heater emplacement borehole, and to determine the effect of a heating and cooling cycle on the rock-mass permeability. Air was injected into packed-off intervals along the heater borehole. The bulk permeability of the rock adjacent to the test interval and the aperture of fractures intersecting the interval were computed from the air-flow rate, temperature, and pressure at steady state. The bulk permeability of intervals along with borehole varied from a minimum of 0.08 D to a maximum of over 144 D and the equivalent parallel-plate apertures of fractures intersecting the borehole varied from 70 to 589 μm. Higher permeabilities seemed to correlate spatially with the mapped fractures. The rock was then heated for a period of 6.5 months with an electrical-resistive heater installed in the borehole. After heating, the rock was allowed to cool down to the ambient temperature. The highest borehole wall temperature measured was 242 degree C. Air injection tests were repeated following the heating and cooling cycle, and the results showed significant increases in bulk permeability ranging from 10 to 1830% along the borehole. 8 ref., 6 figs., 3 tabs

Alteration history studies in the Exploratory Studies Facility, Yucca Mountain, Nevada, USA

International Nuclear Information System (INIS)

Levy, S.S.; Chipera, S.J.; Norman, D.I.

1996-01-01

By mid-1995, the Exploratory Studies Facility (ESF) extended about 1. 1 km from Exile Hill westward toward Yucca Mountain, mostly within densely welded, devitrfied Tiva Canyon Tuff. Secondary mineral occurrences in this unit include breccia cements of mordenite, a fibrous zeolite, and vapor-phase deposits of silica, alkali feldspar, apatite, hollandite, amphibole, and zircon. Calcite is also a common secondary mineral in faults and fractures. Studies of water and gas contents in fluid inclusions in calcites from a fault in nonwelded tuff and a fracture in densely welded tuff suggest mineral deposition under transient locally saturated conditions. Calcite in the nonwelded tuff incorporated air from the unsaturated tuff adjacent to the fault. A highly altered interval within pre-Pah Canyon tuffs just above the top of the Topopah Spring Tuff may be a fossil fumarole or other hydrothermal feature associated with cooling pyroclastic deposits, overprinted by later zeolitic alteration. The observed quartz, cristobalite, opal-CT, and fluorite have been widely identified as products of syngenetic devitrification and vapor-phase alteration in and above the Topopah Spring Tuff. Smectite, also an abundant secondary mineral at the ESF site, has been observed elsewhere at this stratigraphic level. Zeolitic alteration of nonwelded tuffs above the Topopah Spring Tuff, as seen in the ESF, has also been noted in drill core and outcrop at northeastern Yucca Mountain. The hydrologic and geochemical conditions that favored zeolitization only in certain areas of this stratigraphic interval have yet to be determined

An investigation of the mechanical and hydrologic behavior of tuff fractures under saturated conditions

International Nuclear Information System (INIS)

Voss, C.F.; Shotwell, L.R.

1990-04-01

The mechanical and hydrologic behavior of natural fractures in a partially welded tuff rock were investigated. Tuff cores, each containing part of the same natural fracture oriented subparallel to the core axis, were subjected a range of stress and hydraulic gradients while simultaneously monitoring changes in the fracture aperture and volumetric flow rate. The fractures were tested in three configurations: intact, mated, and offset. Fracture deformation was nonlinear over the stress range tested with permanent deformation and hysteresis occurring with each loading cycle. The offset samples had larger permanent deformation and significantly reduced normal stiffness at lower stress levels. The cubic flow law appears to be valid for the relatively undisturbed tuff fractures at the scale tested. The cubic law did not explain the observed hydraulic behavior of the offset fractures. 6 refs., 10 figs., 2 tabs

CONTACT ANGLE OF YUCCA MOUNTAIN WELDED TUFF WITH WATER AND BRINES

International Nuclear Information System (INIS)

H. Kalia

2006-01-01

A number of tests were performed to acquire contact angles between Yucca Mountain welded tuff from Topopah Springs Lower Lithophysal geologic unit and various brine solutions. The tests were performed on core disks received from Sample Management Facility (SMF), oven dried to a constant weight and the core disks vacuum saturated in: distilled water, J-13 water, calcium chloride brine and sodium chloride brine to constant weight. The contact angles were acquired from eight points on the surface of the core disks, four on rough surface, and four on polished surface. The contact angle was measured by placing a droplet of the test fluid, distilled water, J-13 water, calcium chloride brine and sodium chloride brine on the core disks. The objective of this test was to acquire contact angles as a potential input to estimating capillary forces in accumulated dust on the waste packages and drip shields slated for the proposed High-Level Radioactive Waste Repository at Yucca Mountain, Nevada. It was noted that once the droplet contacts the test surface, it continues to spread hence the contact angle continues to decrease with elapsed time. The maximum observed angle was at time 0 or when the drop contacted the rock surface. The measured contact angle, in all cases has significant scatter. In general, the time zero contact angles for core disks saturated in sodium chloride brine were smaller than those saturated in calcium chloride brine, distilled water, and J-13 water. The contact angles for samples saturated in distilled water, J-13 water and calcium chloride brine at time zero were similar. There was slight difference between the observed contact angles for smooth and rough surface of the test samples. The contact angles for smooth surfaces were smaller than for the rough surfaces

Thermal analyses for a nuclear-waste repository in tuff using USW-G1 borehole data

International Nuclear Information System (INIS)

Johnson, R.L.

1982-10-01

Thermal calculations using properties of tuffs obtained from the USW-G1 borehole, located near the SW margin of the Nevada Test Site (NTS), have been completed for a nuclear waste repository sited in welded tuff below the water table. The analyses considered two wasteforms, high level waste and spent fuel, emplaced at two different, gross thermal loadings, 50 and 75 kW/Acre (20.24 and 30.36 kW/ha). Calculations were made assuming that no boiling of the groundwater occurs; i.e., that the hydrostatic head potential was reestablished soon after waste emplacement. 23 figures, 2 tables

Manganese-oxide minerals in fractures of the Crater Flat Tuff in drill core USW G-4, Yucca Mountain, Nevada

International Nuclear Information System (INIS)

Carlos, B.A.; Bish, D.L.; Chipera, S.J.

1990-07-01

The Crater Flat Tuff is almost entirely below the water table in drill hole USW G-4 at Yucca Mountain, Nevada. Manganese-oxide minerals from the Crater Flat Tuff in USW G-4 were studied using optical, scanning electron microscopic, electron microprobe, and x-ray powder diffraction methods to determine their distribution, mineralogy, and chemistry. Manganese-oxide minerals coat fractures in all three members of the Crater Flat Tuff (Prow Pass, Bullfrog, and Tram), but they are most abundant in fractures in the densely welded devitrified intervals of these members. The coatings are mostly of the cryptomelane/hollandite mineral group, but the chemistry of these coatings varies considerably. Some of the chemical variations, particularly the presence of calcium, sodium, and strontium, can be explained by admixture with todorokite, seen in some x-ray powder diffraction patterns. Other chemical variations, particularly between Ba and Pb, demonstrate that considerable substitution of Pb for Ba occurs in hollandite. Manganese-oxide coatings are common in the 10-m interval that produced 75% of the water pumped from USW G-4 in a flow survey in 1983. Their presence in water-producing zones suggests that manganese oxides may exert a significant chemical effect on groundwater beneath Yucca Mountain. In particular, the ability of the manganese oxides found at Yucca Mountain to be easily reduced suggests that they may affect the redox conditions of the groundwater and may oxidize dissolved or suspended species. Although the Mn oxides at Yucca Mountain have low exchange capacities, these minerals may retard the migration of some radionuclides, particularly the actinides, through scavenging and coprecipitation. 23 refs., 21 figs., 2 tabs

Pore-water extraction from unsaturated tuff by triaxial and one-dimensional compression methods, Nevada Test Site, Nevada

International Nuclear Information System (INIS)

Mower, T.E.; Higgins, J.D.; Yang, In C.; Peters, C.A.

1994-01-01

The hydrologic system in the unsaturated tuff at Yucca Mountain, Nevada, is being evaluated for the US Department of Energy by the Yucca Mountain Project Branch of the US Geological Survey as a potential site for a high-level radioactive-waste repository. Part of this investigation includes a hydrochemical study that is being made to assess characteristics of the hydrologic system such as: traveltime, direction of flow, recharge and source relations, and types and magnitudes of chemical reactions in the unsaturated tuff. In addition, this hydrochemical information will be used in the study of the dispersive and corrosive effects of unsaturated-zone water on the radioactive-waste storage canisters. This report describes the design and validation of laboratory experimental procedures for extracting representative samples of uncontaminated pore water from welded and nonwelded, unsaturated tuffs from the Nevada Test Site

Closure development for high-level nuclear waste containers for the tuff repository

International Nuclear Information System (INIS)

Robitz, E.S. Jr.; McAninch, M.D. Jr.; Edmonds, D.P.; Babcock and Wilcox Co., Alliance, OH

1990-09-01

This report summarizes Phase 1 activities for closure development of the high-level nuclear waste package task for the tuff repository. Work was conducted under U.S. Department of Energy (DOE) Contract 9172105, administered through the Lawrence Livermore National Laboratory (LLNL), as part of the Yucca Mountain Project (YMP), funded through the DOE Office of Civilian Radioactive Waste Management (OCRWM). The goal of this phase was to select five closure processes for further evaluation in later phases of the program. A decision tree methodology was utilized to perform an objective evaluation of 15 potential closure processes. Information was gathered via a literature survey, industrial contacts, and discussions with project team members, other experts in the field, and the LLNL waste package task staff. The five processes selected were friction welding, electron beam welding, laser beam welding, gas tungsten arc welding, and plasma arc welding. These are felt to represent the best combination of weldment material properties and process performance in a remote, radioactive environment. Conceptual designs have been generated for these processes to illustrate how they would be implemented in practice. Homopolar resistance welding was included in the Phase 1 analysis, and developments in this process will be monitored via literature in Phases 2 and 3. Work was conducted in accordance with the YMP Quality Assurance Program. 223 refs., 20 figs., 9 tabs

Analysis of Conservative Tracer Tests in the Bullfrog, Tram, and Prow Pass Tuffs, 1996 to 1998, Yucca Mountain, Nye County, Nevada

Science.gov (United States)

Umari, Amjad; Fahy, Michael F.; Earle, John D.; Tucci, Patrick

2008-01-01

To evaluate the potential for transport of radionuclides in ground water from the proposed high-level nuclear-waste repository at Yucca Mountain, Nevada, conservative (nonsorbing) tracer tests were conducted among three boreholes, known as the C-hole Complex, and values for transport (or flow) porosity, storage (or matrix) porosity, longitudinal dispersivity, and the extent of matrix diffusion were obtained. The C-holes are completed in a sequence of Miocene tuffaceous rock, consisting of nonwelded to densely welded ash-flow tuff with intervals of ash-fall tuff and volcaniclastic rocks, covered by Quaternary alluvium. The lower part of the tuffaceous-rock sequence includes the Prow Pass, Bullfrog, and Tram Tuffs of the Crater Flat Group. The rocks are pervaded by tectonic and cooling fractures. Paleozoic limestone and dolomite underlie the tuffaceous rocks. Four radially convergent and one partially recirculating conservative (nonsorbing) tracer tests were conducted at the C-hole Complex from 1996 to 1998 to establish values for flow porosity, storage porosity, longitudinal dispersivity, and extent of matrix diffusion in the Bullfrog and Tram Tuffs and the Prow Pass Tuff. Tracer tests included (1) injection of iodide into the combined Bullfrog-Tram interval; (2) injection of 2,6 difluorobenzoic acid into the Lower Bullfrog interval; (3) injection of 3-carbamoyl-2-pyridone into the Lower Bullfrog interval; and (4) injection of iodide and 2,4,5 trifluorobenzoic acid, followed by 2,3,4,5 tetrafluorobenzoic acid, into the Prow Pass Tuff. All tracer tests were analyzed by the Moench single- and dual-porosity analytical solutions to the advection-dispersion equation or by superposition of these solutions. Nonlinear regression techniques were used to corroborate tracer solution results, to obtain optimal parameter values from the solutions, and to quantify parameter uncertainty resulting from analyzing two of the three radially convergent conservative tracer tests

Preliminary report on the geology and geophysics of drill hole UE25a-1, Yucca Mountain, Nevada Test Site

International Nuclear Information System (INIS)

Spengler, R.W.; Muller, D.C.; Livermore, R.B.

1979-01-01

A subsurface geologic study in connection with the Nevada Nuclear Waste Storage Investigations has furnished detailed stratigraphic and structural information about tuffs underlying northeastern Yucca Mountain on the Nevada Test Site. Drill hole UE25a-1 penetrated thick sequences of nonwelded to densely welded ash-flow and bedded tuffs of Tertiary age. Stratigraphic units that were identified from the drill-hole data include the Tiva Canyon and Topopah Spring Members of the Paintbrush Tuff, tuffaceous beds of Calico Hills, and the Prow Pass and Bullfrog Members of the Crater Flat Tuff. Structural analysis of the core indicated densely welded zones to be highly fractured. Many fractures show near-vertical inclinations and are commonly coated with secondary silica, manganese and iron oxides, and calcite. Five falt zones were recognized, most of which occurred in the Topopah Spring Member. Shear fractures commonly show oblique-slip movement and some suggest a sizable component of lateral compression. Graphic logs are included that show the correlation of lithology, structural properties, and geophysical logs. Many rock units have characteristic log responses but highly fractured zones, occurring principally in the Tiva Canyon and Topopah Spring Members restricted log coverage to the lower half of the drill hole

Effect of boundary conditions on the strength and deformability of replicas of natural fractures in welded tuff: Data analysis

International Nuclear Information System (INIS)

Wibowo, J.; Amadei, B.; Sture, S.

1994-04-01

Assessing the shear behavior of intact rock ampersand rock fractures is an important issue in the design of a potential nuclear waste repository at Yucca Mountain Nevada. Cyclic direct shear experiments were conducted on replicas of three natural fractures and a laboratory-developed tensile fracture of welded tuff. The tests were carried out under constant normal loads or constant normal stiffnesses with different initial normal load levels. Each test consisted of five cycles of forward and reverse shear motion. Based on the results of the shear tests conducted under constant normal load, the shear behavior of the joint replicas tested under constant normal stiffness was predicted by using the graphical analysis method of Saeb (1989), and Amadei and Saeb (1990). Comparison between the predictions and the actual constant stiffness direct shear experiment results can be found in a report by Wibowo et al. (1993b). Results of the constant normal load shear experiments are analyzed using several constitutive models proposed in the rock mechanics literature for joint shear strength, dilatancy, and joint surface damage. It is shown that some of the existing models have limitations. New constitutive models are proposed and are included in a mathematical analysis tool that can be used to predict joint behavior under various boundary conditions

Thermocouple psychrometer measurements of in situ water potential changes in heated welded tuff

International Nuclear Information System (INIS)

Mao, Nai-hsien; Wang, H.F.

1991-05-01

Ten thermocouple psychrometers (TCPs) to measure water potential (WP) were installed in three holes in G-Tunnel at the Nevada Test Site as part of the Prototype Engineered Barrier System Field Tests. These integrated tests measured several parameters as a function of location and time within a few meters of a heater emplaced in welded tuff. The primary goal of the TCP experiment was to find out whether the combination of laboratory calibration and field use of the TCP can provide useful data for determining the change of moisture condition in the field. We calibrated the TCPs in NaCl solutions up to 80 degree C(176 degree F) in the laboratory. In two holes, we used rubber sleeves and packers to house TCPs, and in the third hole, we used foam. All three holes were grouted behind the TCP assemblages. Field results of the heater test showed that small temperature gradients were present for all measurements. Nevertheless, the WP calibration made the necessary correction for the nonisothermal condition. A drying and re-wetting cycle peaked at about day 140 with a WP of -65 bar in borehole P3, located below the heater. A similar cycle but reduced in scale was found at about day 175 with a WP of -45 bar in borehole P2, above the heater. This difference in drying behavior above and below the heater was also observed from neutron data and was explained as a gravity effect. As temperatures increased, the evaporation rate of pore water increased, In unfractured rock, the gas-phase flow was primarily outward. Water condensed above the heater would drain back to keep the boiling region wet, but water condensed below the heater would drain away from the boiling region. This conceptual model explained both the time and magnitude differences for data from holes above and below the heater. 7 refs., 14 figs., 2 tabs

Excavation effects on tuff - recent findings and plans for investigations at Yucca Mountain

International Nuclear Information System (INIS)

Blejwas, T.E.; Zimmerman, R.M.; Shephard, L.E.

1989-01-01

Plans for site-characterization testing and constructing an exploratory shaft facility (ESF) at Yucca Mountain, Nevada, have been influenced by the construction and monitoring of stable openings in G-Tunnel on the Nevada Test Site. G-Tunnel provides access for testing in a thin bed of unsaturated welded tuff that is similar to that at Yucca Mountain. The data from the experiments in the ESF will be used to validate analytical methods for predicting the response of underground openings to the excavation process and to the heat generated by the waste

Closure development for high-level nuclear waste containers for the tuff repository; Phase 1, Final report

Energy Technology Data Exchange (ETDEWEB)

Robitz, E.S. Jr.; McAninch, M.D. Jr.; Edmonds, D.P. [Babcock and Wilcox Co., Lynchburg, VA (USA). Nuclear Power Div.]|[Babcock and Wilcox Co., Alliance, OH (USA). Research and Development Div.

1990-09-01

This report summarizes Phase 1 activities for closure development of the high-level nuclear waste package task for the tuff repository. Work was conducted under U.S. Department of Energy (DOE) Contract 9172105, administered through the Lawrence Livermore National Laboratory (LLNL), as part of the Yucca Mountain Project (YMP), funded through the DOE Office of Civilian Radioactive Waste Management (OCRWM). The goal of this phase was to select five closure processes for further evaluation in later phases of the program. A decision tree methodology was utilized to perform an objective evaluation of 15 potential closure processes. Information was gathered via a literature survey, industrial contacts, and discussions with project team members, other experts in the field, and the LLNL waste package task staff. The five processes selected were friction welding, electron beam welding, laser beam welding, gas tungsten arc welding, and plasma arc welding. These are felt to represent the best combination of weldment material properties and process performance in a remote, radioactive environment. Conceptual designs have been generated for these processes to illustrate how they would be implemented in practice. Homopolar resistance welding was included in the Phase 1 analysis, and developments in this process will be monitored via literature in Phases 2 and 3. Work was conducted in accordance with the YMP Quality Assurance Program. 223 refs., 20 figs., 9 tabs.

Effects of long-term exposure of tuffs to high-level nuclear waste-repository conditions. Preliminary report

International Nuclear Information System (INIS)

Blacic, J.; Carter, J.; Halleck, P.; Johnson, P.; Shankland, T.; Andersen, R.; Spicochi, K.; Heller, A.

1982-02-01

Tests have been performed to explore the effects of extended exposure of tuffs from the southwestern portion of the Nevada Test Site to temperatures and pressures similar to those that will be encountered in a high-level nuclear waste repository. Tuff samples ranging from highly welded, nonzeolitized to unwelded, highly zeolitized varieties were subjected to temperatures of 80, 120, and 180 0 C; confining pressures of 9.7 and 19.7 MPa; and water-pore pressures of 0.5 to 19.7 MPa for durations of 2 to 6 months. The following basic properties were measured before and after exposure and compared: tensile strength, uniaxial compressive strength, grain density, porosity, mineralogy, permeability, thermal expansion, and thermal conductivity. Depending on rock type and exposure conditions, significant changes in ambient tensile strength, compressive strength, grain density, and porosity were measured. Mineralogic examination, permeability, and thermal property measurements remain to be completed

Selection of candidate canister materials for high-level nuclear waste containment in a tuff repository

International Nuclear Information System (INIS)

McCright, R.D.; Weiss, H.; Juhas, M.C.; Logan, R.W.

1983-11-01

A repository located at Yucca Mountain at the Nevada Test Site is a potential site for permanent geological disposal of high-level nuclear waste. The repository can be located in a horizon in welded tuff, a volcanic rock, which is above the static water level at this site. The environmental conditions in this unsaturated zone are expected to be air and water vapor dominated for much of the containment period. Type 304L stainless steel is the reference material for fabricating canisters to contain the solid high-level wastes. Alternative stainless alloys are considered because of possible susceptibility of 304L to localized and stress forms of corrosion. For the reprocessed glass wastes, the canisters serve as the recipient for pouring the glass with the result that a sensitized microstructure may develop because of the times at elevated temperatures. Corrosion testing of the reference and alternative materials has begun in tuff-conditioned water and steam environments. 21 references, 8 figures, 8 tables

Influence of Loading Direction and Weld Reinforcement on Fatigue Performance of TIG Weld Seam

Directory of Open Access Journals (Sweden)

HUI Li

2018-02-01

Full Text Available The influence of loading direction and weld reinforcement on fatigue performance of TC2 titanium alloy TIG weld seam was investigated via fatigue experiments and SEM fracture observation. The results show that the fatigue life of retaining weld reinforcement specimens is lower than that of removing one in the same weld direction. The fatigue life of oblique weld specimens is higher than that of straight one with the same weld reinforcement treatment. The initiation of removing weld reinforcement specimens' fatigue crack sources is in the hole defect, but the weld reinforcement specimen initiate at the weld toes. During the early stage of fatigue crack propagation, the cracks all grow inside the weld seam metal with obvious fatigue striation. And the fatigue cracks of oblique weld specimens pass through the weld seam into the base with a typical toughness fatigue striation during the last stage of fatigue crack propagation. The dimple of straight weld specimens is little and shallow in the final fracture zone. The oblique weld specimens broke in the base metal area, and the dimple is dense.

Effect of boundary conditions on the strength and deformability of replicas of natural fractures in welded tuff: Comparison between predicted and observed shear behavior using a graphical method

International Nuclear Information System (INIS)

Wibowo, J.; Amadei, B.; Sture, S.; Robertson, A.B.

1993-09-01

Four series of cyclic direct-shear experiments were conducted on several replicas of three natural fractures and a laboratory-developed tensile fracture of welded tuff from Yucca Mountain to test the graphical load-displacement analysis method proposed by Saeb (1989) and Amadei and Saeb (1990). Based on the results of shear tests conducted on several joint replicas under different levels of constant normal load ranging between 0.6 and 25.6 kips (2.7 and 113.9 kN), the shear behavior of joint replicas under constant normal stiffness ranging between 14.8 and 187.5 kips/in. (25.9 and 328.1 kN/cm) was predicted by using the graphical method. The predictions were compared to the results of actual shear tests conducted for the same range of constant normal stiffness. In general, a good agreement was found between the predicted and the observed shear behavior

The effect of flux on properties of weld in submerged arc welding with filler metal

International Nuclear Information System (INIS)

Fattahpour, Iran.

1984-01-01

In the submerged-arc welding, the electrode wire is shielded by a blanket of granular fusible material called a flux. This granular material, flux, must ensure the deposition of weld metal of given chemical composition and specified mechanical properties. The flux must also ensure stable burning of the welding arc and contribute to the formation of a dense weld of required shape and size, and free from pores, cracks and slag inclusions. As the deposited molten metal solidifies, the flux must form a slag crust, easily separable from the surface of the weld. This material must be of a certain chemical composition and possess definite physical properties, such as melting point, viscosity, bulk weight. The chemical composition of the flux is chosen, depending on the composition of the welded metal and electrode wire used. (Author)

Development of waste packages for tuff

International Nuclear Information System (INIS)

Rothman, A.J.

1982-01-01

The objective of this program is to develop nuclear waste packages that meet the Nuclear Regulatory Commission's requirements for a licensed repository in tuff at the Nevada Test Site. Selected accomplishments for FY82 are: (1) Selection, collection of rock, and characterization of suitable outcrops (for lab experiments); (2) Rock-water interactions (Bullfrog Tuff); (3) Corrosion tests of ferrous metals; (4) Thermal modeling of waste package in host rock; (5) Preliminary fabrication tests of alternate backfills (crushed tuff); (6) Reviewed Westinghouse conceptual waste package designs for tuff and began modification for unsaturated zone; and (7) Waste Package Codes (BARIER and WAPPA) now running on our computer. Brief discussions are presented for rock-water interactions, corrosion tests of ferrous metals, and thermal and radionuclide migration modelling

Construction of the North Head (Maungauika) tuff cone: a product of Surtseyan volcanism, rare in the Auckland Volcanic Field, New Zealand

Science.gov (United States)

Agustín-Flores, Javier; Németh, Károly; Cronin, Shane J.; Lindsay, Jan M.; Kereszturi, Gábor

2015-02-01

The Auckland Volcanic Field (AVF) comprises at least 52 monogenetic eruption centres dispersed over ˜360 km2. Eruptions have occurred sporadically since 250 ka, predominantly when glacio-eustatic sea levels were lower than today. Now that around 35 % of the field is covered by shallow water (up to 30 m depth), any eruption occurring in the present or near future within this area may display Surtseyan dynamics. The North Head tuff cone evidences eruptive dynamics caused by magma interaction with seawater. The first stages of the eruption comprise a phreatomagmatic phase that built a 48-m-high tuff cone. North Head tuff deposits contain few lithic fragments (Auckland area was at least 10-12 m above the pre-eruptive surface. The hazards associated with this type of eruption pose a risk to the densely populated coastal residential zones and the activities of one of the busiest harbours in New Zealand.

High-temperature, large-volume, lavalike ash-flow tuffs without calderas in southwestern Idaho

Science.gov (United States)

Ekren, E.B.; McIntyre, David H.; Bennett, Earl H.

1984-01-01

Rhyolitic rocks were erupted from vents in and adjacent to the Owyhee Mountains and Owyhee Plateau of southwestern Idaho from 16 m.y. ago to about 10 m.y. ago. They were deposited on a highly irregular surface developed on a variety of basement rocks that include granitic rocks of Cretaceous age, quartz latite and rhyodacite tuffs and lava flows of Eocene age, andesitic and basaltic lava flows of Oligocene age, and latitic and basaltic lava flows of early Miocene age. The rhyolitic rocks are principally welded tuffs that, regardless of their source, have one feature in common-namely internal characteristics indicating en-masse, viscous lavalike flowage. The flowage features commonly include considerable thicknesses of flow breccia at the bases of various cooling units. On the basis of the tabular nature of the rhyolitic deposits, their broad areal extents, and the local preservation of pyroclastic textures at the bases, tops, and distal ends of some of the deposits, we have concluded that the rocks were emplaced as ash flows at extremely high temperatures and that they coalesced to liquids before final emplacement and cooling. Temperatures of l090?C and higher are indicated by iron-titanium oxide compositions. Rhyolites that are about 16 m.y. old are preserved mostly in the downdropped eastern and western flanks of the Silver City Range and they are inferred to have been erupted from the Silver City Range. They rarely contain more than about 2 percent phenocrysts that consist of quartz and subequal amounts of plagioclase and alkali feldspar; commonly, they contain biotite, and they are the only rhyolitic rocks in the area to do so. The several rhyolitic units that are 14 m.y. to about 10 m.y. old contain only pyroxene-principally ferriferous and intermediate pigeonites-as mafic constituents. The rhyolites of the Silver City Range comprise many cooling units, none of which can be traced for great distances. Rocks erupted from the Owyhee Plateau include two sequences

Near-field modeling in Frenchman Flat, Nevada Test Site

International Nuclear Information System (INIS)

Pohlmann, K.; Shirley, C.; Andricevic, R.

1996-12-01

The US Department of Energy (DOE) is investigating the effects of nuclear testing in underground test areas (the UGTA program) at the Nevada Test Site. The principal focus of the UGTA program is to better understand and define subsurface radionuclide migration. The study described in this report focuses on the development of tools for generating maps of hydrogeologic characteristics of subsurface Tertiary volcanic units at the Frenchman Flat corrective Action Unit (CAU). The process includes three steps. The first step involves generation of three-dimensional maps of the geologic structure of subsurface volcanic units using geophysical logs to distinguish between two classes: densely welded tuff and nonwelded tuff. The second step generates three-dimensional maps of hydraulic conductivity utilizing the spatial distribution of the two geologic classes obtained in the first step. Each class is described by a correlation structure based on existing data on hydraulic conductivity, and conditioned on the generated spatial location of each class. The final step demonstrates the use of the maps of hydraulic conductivity for modeling groundwater flow and radionuclide transport in volcanic tuffs from an underground nuclear test at the Frenchman Flat CAU. The results indicate that the majority of groundwater flow through the volcanic section occurs through zones of densely welded tuff where connected fractures provide the transport pathway. Migration rates range between near zero to approximately four m/yr, with a mean rate of 0.68 m/yr. This report presents the results of work under the FY96 Near-Field Modeling task of the UGTA program

Electroslag welding of rotor steels produced with vacuum-carbon reduction

International Nuclear Information System (INIS)

Roshchin, M.B.; Modzhuk, M.D.; Izvekov, B.V.

1985-01-01

Metallurgical processes of electroslag welding of rotor steels, melted with vacuum-carbon deoxidation, have been considered. It is established, that during electroslag welding of steels with carbon content 0.20...0.30%, suppression of welding bath boiling and production of dense weld metal with a high impact strength can be ensured at oxygen concentration in soldered on metal not exceeding 0.01% and silicon content 0.06...0.10%

Busted Butte report on laboratory radionuclide migration experiments in non-welded tuff under unsaturated conditions

Energy Technology Data Exchange (ETDEWEB)

Vandergraaf, T.T.; Drew, D.J.; Ticknor, K.V

2002-11-01

Three blocks of non-welded tuff, one nominally one cubic foot (trial block) and the other two, nominally one cubic metre (1 m{sup 3}), were excavated from the Busted Butte Test Facility on the Nevada Test Site and transported to the Atomic Energy of Canada Limited Whiteshell Laboratories in Pinawa, Manitoba. The trial block and one of the 1-m{sup 3} blocks were used for unsaturated flow experiments. The remaining 1-m{sup 3} block is being used for saturated flow experiments and will be reported on separately. After a vertical flow of synthetic transport solution was set up under unsaturated conditions, a suite of conservative and chemically reactive radionuclide tracers was injected at volumetric flow rates of 20 mL/hr in the trial block, and 10 mL/hr in the 1-m{sup 3} block. The duration of the migration experiment in the trial block was 87 days, while the migration experiment in the 1-m{sup 3} block was continuing after 600 days. Results obtained from the migration experiment in the trial block showed that transport of {sup 95m+99}Tc, injected as the pertechnetate (an)ion, was slightly faster than that of the transport solution, using tritiated water ({sup 3}H{sub 2}O) as a flow indicator. Retardation of {sup 237}Np was consistent with that predicted from results obtained in supporting static batch sorption studies. Post-migration analysis of the flow field in the trial block showed that the front of the {sup 22}Na had migrated about half the distance through the block, and that {sup 60}Co and {sup 137}Cs had been retained near the inlet. This observation agrees qualitatively with that predicted from the results from static batch sorption studies. In the larger scale experiment, the transport behavior of Tc is very similar to that of the transport solution at this point in time. None of the other radionuclide tracers have been detected in water collected from this block. This observation is consistent with the observations for the smaller block. (author)

Natural language solution to a Tuff problem

International Nuclear Information System (INIS)

Langkopf, B.S.; Mallory, L.H.

1984-01-01

A scientific data base, the Tuff Data Base, is being created at Sandia National Laboratories on the Cyber 170/855, using System 2000. It is being developed for use by scientists and engineers investigating the feasibility of locating a high-level radioactive waste repository in tuff (a type of volcanic rock) at Yucca Mountain on and adjacent to the Nevada Test Site. This project, the Nevada Nuclear Waste Storage Investigations (NNWSI) Project, is managed by the Nevada Operations Office of the US Department of Energy. A user-friendly interface, PRIMER, was developed that uses the Self-Contained Facility (SCF) command SUBMIT and System 2000 Natural Language functions and parametric strings that are schema resident. The interface was designed to: (1) allow users, with or without computer experience or keyboard skill, to sporadically access data in the Tuff Data Base; (2) produce retrieval capabilities for the user quickly; and (3) acquaint the users with the data in the Tuff Data Base. This paper gives a brief description of the Tuff Data Base Schema and the interface, PRIMER, which is written in Fortran V. 3 figures

Evaluation of tuff as a medium for a nucolear waste repository: interim status report on the properties of tuff

International Nuclear Information System (INIS)

Johnstone, J.K.; Wolfsberg, K.

1980-07-01

This report is the second in a series of summary briefings to the National Academy of Science's (NAS) Committee on Radioactive Waste Management dealing with feasibility of disposal of heat-producing radioactive waste in silicic tuff. The interim status of studies of tuff properties determined on samples obtained from Yucca Mountain and Rainier Mesa (G-tunnel) located on the Nevada Test Site (NTS) are discussed. In particular, progress is described on resolving issues identified during the first briefing to the NAS which include behavior of water in tuff when heated, the effect of the presence or absence of water and joints on the thermal/physical properties of tuff and the detailed/complex sorptive properties of highly altered and unaltered tuff. Initial correlations of thermal/physical and sorptive properties with the highly variable porosity and mineralogy are described. Three in-situ, at-depth field experiments, one nearly completed and two just getting underway are described. In particular, the current status of mineralogy and petrology, geochemistry, thermal and mechanical, radiation effects and water behavior studies are described. The goals and initial results of a Mine Design Working Group are discussed. Regional factors such as seismicity, volcanism and hydrology are not discussed

Numerical simulation of air- and water-flow experiments in a block of variably saturated, fractured tuff from Yucca Mountain, Nevada

International Nuclear Information System (INIS)

Kwicklis, E.M.; Healy, R.W.; Thamir, F.; Hampson, D.

1998-01-01

Numerical models of water movement through variably saturated, fractured tuff have undergone little testing against experimental data collected from relatively well-controlled and characterized experiments. This report used the results of a multistage experiment on a block of variably saturated, fractured, welded tuff and associated core samples to investigate if those results could be explained using models and concepts currently used to simulate water movement in variably saturated, fractured tuff at Yucca Mountain, Nevada, the potential location of a high-level nuclear-waste repository. Aspects of the experiment were modeled with varying degrees of success. Imbibition experiments performed on cores of various lengths and diameters were adequately described by models using independently measured permeabilities and moisture-characteristic curves, provided that permeability reductions resulting from the presence of entrapped air were considered. Entrapped gas limited maximum water saturations during imbibition to approximately 0.70 to 0,80 of the fillable porosity values determined by vacuum saturation. A numerical simulator developed for application to fluid flow problems in fracture networks was used to analyze the results of air-injection tests conducted within the tuff block through 1.25-cm-diameter boreholes. These analyses produced estimates of transmissivity for selected fractures within the block. Transmissivities of other fractures were assigned on the basis of visual similarity to one of the tested fractures. The calibrated model explained 53% of the observed pressure variance at the monitoring boreholes (with the results for six outliers omitted) and 97% of the overall pressure variance (including monitoring and injection boreholes) in the subset of air-injection tests examined

Microstructure and microhardness of Ti6246 linear friction weld

International Nuclear Information System (INIS)

Guo, Yina; Jung, Taenam; Chiu, Yu Lung; Li, Hangyue; Bray, Simon; Bowen, Paul

2013-01-01

The microhardness and microstructure of linear friction welded Ti–6Al–2Sn–4Zr–6Mo (Ti6246) alloys were studied, in both as-welded and post-weld heat-treated conditions. It has been found that the as-welded Ti6246 has a lower microhardness value of about 360 HV in the central weld zone than that of the base material of about 420 HV. Post-weld heat-treatment of the Ti6246 weld at 600 °C for 1 h has led to the hardness increase of about 180 HV at the central weld zone. Transmission electron microscopy studies show that the microstructure at the central weld zone of the as-welded Ti6246 consists of fine grains with dense acicular orthorhombic α″ martensite. The soft α″ martensite is believed to account for the low hardness measured in the as-welded conditions. Phase transformation from orthorhombic α″ to hexagonal α occurred during the PWHT, resulting in the observed hardness increase.

Evidence for large-magnitude, post-Eocene extension in the northern Shoshone Range, Nevada, and its implications for Carlin-type gold deposits in the lower plate of the Roberts Mountains allochthon

Science.gov (United States)

Colgan, Joseph P.; Henry, Christopher D.; John, David A.

2014-01-01

The northern Shoshone and Toiyabe Ranges in north-central Nevada expose numerous areas of mineralized Paleozoic rock, including major Carlin-type gold deposits at Pipeline and Cortez. Paleozoic rocks in these areas were previously interpreted to have undergone negligible postmineralization extension and tilting, but here we present new data that suggest major post-Eocene extension along west-dipping normal faults. Tertiary rocks in the northern Shoshone Range crop out in two W-NW–trending belts that locally overlie and intrude highly deformed Lower Paleozoic rocks of the Roberts Mountains allochthon. Tertiary exposures in the more extensive, northern belt were interpreted as subvertical breccia pipes (intrusions), but new field data indicate that these “pipes” consist of a 35.8 Ma densely welded dacitic ash flow tuff (informally named the tuff of Mount Lewis) interbedded with sandstones and coarse volcaniclastic deposits. Both tuff and sedimentary rocks strike N-S and dip 30° to 70° E; the steeply dipping compaction foliation in the tuffs was interpreted as subvertical flow foliation in breccia pipes. The southern belt along Mill Creek, previously mapped as undivided welded tuff, includes the tuff of Cove mine (34.4 Ma) and unit B of the Bates Mountain Tuff (30.6 Ma). These tuffs dip 30° to 50° east, suggesting that their west-dipping contacts with underlying Paleozoic rocks (previously mapped as depositional) are normal faults. Tertiary rocks in both belts were deposited on Paleozoic basement and none appear to be breccia pipes. We infer that their present east tilt is due to extension on west-dipping normal faults. Some of these faults may be the northern strands of middle Miocene (ca. 16 Ma) faults that cut and tilted the 34.0 Ma Caetano caldera ~40° east in the central Shoshone Range (

The Yucca Mountain Project prototype air-coring test, U12g tunnel, Nevada test site

International Nuclear Information System (INIS)

Ray, J.M.; Newsom, J.C.

1994-12-01

The Prototype Air-Coring Test was conducted at the Nevada Test Site (NTS) G-Tunnel facility to evaluate standard coring techniques, modified slightly for air circulation, for use in testing at a prospective nuclear waste repository at Yucca Mountain, Nevada. Air-coring technology allows sampling of subsurface lithology with minimal perturbation to ambient characteristic such as that required for exploratory holes near aquifers, environmental applications, and site characterization work. Two horizontal holes were cored, one 50 ft long and the other 150 ft long, in densely welded fractured tuff to simulate the difficult drilling conditions anticipated at Yucca Mountain. Drilling data from seven holes on three other prototype tests in nonwelded tuff were also collected for comparison. The test was used to establish preliminary standards of performance for drilling and dust collection equipment and to assess procedural efficiencies. The Longyear-38 drill achieved 97% recovery for HQ-size core (-2.5 in.), and the Atlas Copco dust collector (DCT-90) captured 1500 lb of fugitive dust in a mine environment with only minor modifications. Average hole production rates were 6-8 ft per 6-h shift in welded tuff and almost 20 ft per shift on deeper holes in nonwelded tuff. Lexan liners were successfully used to encapsulate core samples during the coring process and protect core properties effectively. The Prototype Air-Coring Test demonstrated that horizontal air coring in fractured welded tuff (to at least 150 ft) can be safely accomplished by proper selection, integration, and minor modification of standard drilling equipment, using appropriate procedures and engineering controls. The test also indicated that rig logistics, equipment, and methods need improvement before attempting a large-scale dry drilling program at Yucca Mountain

Effect of moisture on tuff stone degradation

NARCIS (Netherlands)

Lubelli, B.A.; Nijland, T.G.

2016-01-01

Tuff stone elements with a large length/width ratio often suffer damage in the form of cracks parallel to the surface and spalling of the outer layer. The response of tuff to moisture might be a reason for this behaviour. This research aimed at verifying if differential dilation between parts with

Laboratory studies of radionuclide migration in tuff

International Nuclear Information System (INIS)

Rundberg, R.S.; Mitchell, A.J.; Ott, M.A.; Thompson, J.L.; Triay, I.R.

1989-01-01

The movement of selected radionuclides has been observed in crushed tuff, intact tuff, and fractured tuff columns. Retardation factors and dispersivities were determined from the elution profiles. Retardation factors have been compared with those predicted on the basis of batch sorption studies. This comparison forms a basis for either validating distribution coefficients or providing evidence of speciation, including colloid formation. Dispersivities measured as a function of velocity provide a means of determining the effect of sorption kinetics or mass transfer on radionuclide migration. Dispersion is also being studied in the context of scaling symmetry to develop a basis for extrapolating from the laboratory scale to the field. 21 refs., 6 figs., 2 tabs

Pyritic ash-flow tuff, Yucca Mountain, Nevada

International Nuclear Information System (INIS)

Castor, S.B.; Tingley, J.V.; Bonham, H.F. Jr.

1994-01-01

The Yucca Mountain site is underlain by a 1,500-m-thick Miocene volcanic sequence that comprises part of the southwestern Nevada volcanic field. Rocks of this sequence, which consists mainly of ash-flow tuff sheets with minor flows and bedded tuff, host precious metal mineralization in several areas as near as 10 km from the site. In two such areas, the Bullfrog and Bare Mountain mining districts, production and reserves total over 60 t gold and 150 t silver. Evidence of similar precious metal mineralization at the Yucca Mountain site may lead to mining or exploratory drilling in the future, compromising the security of the repository. The authors believe that most of the pyrite encountered by drilling at Yucca Mountain was introduced as pyroclastic ejecta, rather than by in situ hydrothermal activity. Pyritic ejecta in ash-flow tuff are not reported in the literature, but there is no reason to believe that the Yucca Mountain occurrence is unique. The pyritic ejecta are considered by us to be part of a preexisting hydrothermal system that was partially or wholly destroyed during eruption of the tuff units. Because it was introduced as ejecta in tuff units that occur at depths of about 1,000 m, such pyrite does not constitute evidence of shallow mineralization at the proposed repository site; however, the pyrite may be evidence for mineralization deep beneath Yucca Mountain or as much as tens of kilometers from it

Microstructure and microhardness of Ti6246 linear friction weld

Energy Technology Data Exchange (ETDEWEB)

Guo, Yina; Jung, Taenam [School of Metallurgy and Materials, University of Birmingham, Birmingham, B15 2TT (United Kingdom); Chiu, Yu Lung, E-mail: y.chiu@bham.ac.uk [School of Metallurgy and Materials, University of Birmingham, Birmingham, B15 2TT (United Kingdom); Li, Hangyue [School of Metallurgy and Materials, University of Birmingham, Birmingham, B15 2TT (United Kingdom); Bray, Simon [Rolls-Royce plc, PO Box 31, Derby DE24 8BJ (United Kingdom); Bowen, Paul [School of Metallurgy and Materials, University of Birmingham, Birmingham, B15 2TT (United Kingdom)

2013-02-01

The microhardness and microstructure of linear friction welded Ti-6Al-2Sn-4Zr-6Mo (Ti6246) alloys were studied, in both as-welded and post-weld heat-treated conditions. It has been found that the as-welded Ti6246 has a lower microhardness value of about 360 HV in the central weld zone than that of the base material of about 420 HV. Post-weld heat-treatment of the Ti6246 weld at 600 Degree-Sign C for 1 h has led to the hardness increase of about 180 HV at the central weld zone. Transmission electron microscopy studies show that the microstructure at the central weld zone of the as-welded Ti6246 consists of fine grains with dense acicular orthorhombic {alpha} Double-Prime martensite. The soft {alpha} Double-Prime martensite is believed to account for the low hardness measured in the as-welded conditions. Phase transformation from orthorhombic {alpha} Double-Prime to hexagonal {alpha} occurred during the PWHT, resulting in the observed hardness increase.

Bulk and mechanical properties of the Paintbrush tuff recovered from borehole USW NRG-7/7A: Data report. Yucca Mountain Site Characterization Project

International Nuclear Information System (INIS)

Martin, R.J.; Boyd, P.J.; Noel, J.S.; Price, R.H.

1995-05-01

An integral part of the licensing procedure for the potential nuclear waste repository at Yucca Mountain, Nevada, involves prediction of the in situ rheology for the design and construction of the facility and the emplacement of canisters containing radioactive waste. The data used to model the thermal and mechanical behavior of the repository and surrounding lithologies include dry and saturated bulk densities, average grain density, porosity, compressional and shear wave velocities, elastic moduli, and compressional and tensional fracture strengths. In this study, a suite of experiments was performed on cores recovered from the USW NRG-717A borehole drilled in support of the Exploratory Studies Facility (ESF) at Yucca Mountain. USW NRG-7/7A was drilled to a depth of 1,513.4 feet through five thermal/mechanical units of Paintbrush tuff and terminating in the tuffaceous beds of the Calico IEUS. The thermal/mechanical stratigraphy was defined by Orfiz et al. to group rock horizons of similar properties for the purpose of simplifying modeling efforts. The relationship between the geologic stratigraphy and the thermal/mechanical stratigraphy is presented. The tuff samples in this study have a wide range of welding characteristics, and a smaller range of mineralogy and petrology characteristics. Generally, the samples are silicic, ash-fall tuffs that exhibit large variability in their elastic and strength properties

Post-middle Miocene Tuffs of Bodie Hills and Mono Basin, California: Paleomagnetic Reference Directions and Vertical Axis Rotation

Science.gov (United States)

Lindeman, J. R.; Pluhar, C. J.; Farner, M. J.

2013-12-01

unit emplacement. A welded 11.7 Ma (K-Ar; Drake, 1979) rhyolitic tuff near Trafton Mountain appears similar in composition to TJS. Drake's tuff exhibits a reversed polarity, consistent with reversed polarity subchron C5r.3r (11.614 - 12.014 Ma) and distinguishes this tuff from TJS and Gilbert's latite ignimbrite.

Anisotropy of the Topopah Spring Member Tuff

International Nuclear Information System (INIS)

Martin, R.J. III; Boyd, P.J.; Haupt, R.W.; Price, R.H.

1992-07-01

Mechanical properties of the tuffaceous rocks within Yucca Mountain are needed for near and far-field modeling of the potential nuclear waste repository. If the mechanical properties are significantly anisotropic (i.e., direction-dependent), a more complex model is required. Relevant data from tuffs tested in earlier studies indicate that elastic and strength properties are anisotropic. This scoping study confirms the elastic anisotropy and concludes some tuffs are transversely isotropic. An approach for sampling and testing the rock to determine the magnitude of the anisotropy is proposed

Transport of neptunium through Yucca Mountain tuffs

International Nuclear Information System (INIS)

Triay, I.R.; Robinson, B.A.; Mitchell, A.J.; Overly, C.M.; Lopez, R.M.

1993-01-01

Neptunium has a high solubility in groundwaters from Yucca Mountain [1]. Uranium in nuclear reactors produces 237 Np which has a half-life of 2.1 4 x 10 6 years. Consequently, the transport of 237 Np through tuffs is of major importance in assessing the performance of a high-level nuclear waste repository at Yucca Mountain. The objective of this work is to determine the amount of Np retardation that is provided by the minerals in Yucca Mountain tuffs as a function of groundwater chemistry

A first look at roadheader construction and estimating techniques for site characterization at Yucca Mountain, Nevada

International Nuclear Information System (INIS)

Neil, D.M.; Taylor, D.L.

1991-01-01

The Yucca Mountain site characterization program will be based on mechanical excavation techniques for the mined repository construction and development. Tunnel Boring Machines (TBM's), Mobile Miners (MM), Raiseborers (RB), Blind Hole Shaft Boring Machines (BHSB), and Roadheaders (RH) have been selected as the mechanical excavation machines most suited to mine the densely welded and non-welded tuffs of the Topopah Springs and Calico Hills members. Heavy duty RH in the 70 to 100 ton class with 300 Kw cutter motors have been evaluated and formulas developed to predict machine performance based on the rock physical properties and the results of Linear Cutting Machine (LCM) tests done at the Colorado School of Mines (CSM) for Sandia National Labs. (SNL)

Numerical Simulation of Tuff Dissolution and Precipitation Experiments: Validation of Thermal-Hydrologic-Chemical (THC) Coupled-Process Modeling

Science.gov (United States)

Dobson, P. F.; Kneafsey, T. J.

2001-12-01

As part of an ongoing effort to evaluate THC effects on flow in fractured media, we performed a laboratory experiment and numerical simulations to investigate mineral dissolution and precipitation. To replicate mineral dissolution by condensate in fractured tuff, deionized water equilibrated with carbon dioxide was flowed for 1,500 hours through crushed Yucca Mountain tuff at 94° C. The reacted water was collected and sampled for major dissolved species, total alkalinity, electrical conductivity, and pH. The resulting steady-state fluid composition had a total dissolved solids content of about 140 mg/L; silica was the dominant dissolved constituent. A portion of the steady-state reacted water was flowed at 10.8 mL/hr into a 31.7-cm tall, 16.2-cm wide vertically oriented planar fracture with a hydraulic aperture of 31 microns in a block of welded Topopah Spring tuff that was maintained at 80° C at the top and 130° C at the bottom. The fracture began to seal within five days. A 1-D plug-flow model using the TOUGHREACT code developed at Berkeley Lab was used to simulate mineral dissolution, and a 2-D model was developed to simulate the flow of mineralized water through a planar fracture, where boiling conditions led to mineral precipitation. Predicted concentrations of the major dissolved constituents for the tuff dissolution were within a factor of 2 of the measured average steady-state compositions. The fracture-plugging simulations result in the precipitation of amorphous silica at the base of the boiling front, leading to a hundred-fold decrease in fracture permeability in less than 6 days, consistent with the laboratory experiment. These results help validate the use of the TOUGHREACT code for THC modeling of the Yucca Mountain system. The experiment and simulations indicate that boiling and concomitant precipitation of amorphous silica could cause significant reductions in fracture porosity and permeability on a local scale. The TOUGHREACT code will be used

Stratigraphy of the Bandelier Tuff in the Pajarito Plateau. Applications to waste management

International Nuclear Information System (INIS)

Crowe, B.M.; Linn, G.W.; Heiken, G.; Bevier, M.L.

1978-04-01

The Bandelier Tuff within the Pajarito Plateau consists of a lower sequence of air-fall and ash-flow deposits (Otowi Member) disconformably overlain by an upper sequence of air-fall and ash-flow deposits (Tshirege Member). The ash-flow sequence of the Tshirege Member consists of three cooling units throughout much of the Pajarito Plateau. The lower cooling unit is formed by three to as many as six pyroclastic flow units; the middle and upper cooling units each consist of at least three pyroclastic flow units. The contact between the lower and middle cooling unit coincides with a pyroclastic flow unit contact. This horizon is a prominent stratigraphic marker within distal sections of the Tshirege Member. Major and trace element analyses of unaltered and altered samples of the Bandelier Tuff were determined by neutron activation and delayed neutron activation and delayed neutron activation techniques. Petrographic, granulometric and morphologic characteristics of the Bandelier Tuff were determined to provide background information on the suitability of the Tuff as a medium for radioactive waste disposal. The hydrologic characteristics of the Bandelier Tuff are controlled primarily by secondary features of the Tuff (cooling zones). These features vary with emplacement temperature and transport distance of the Tuff. Primary depositional features provide second order control on transport pathways in distal sections of the Tuff

Effect of percolation rate on water-travel time in deep, partially saturated zones

International Nuclear Information System (INIS)

Peters, R.R.; Gauthier, J.H.; Dudley, A.L.

1986-02-01

The Nevada Nuclear Waste Storage Investigations (NNWSI) project is investigating Yucca Mountain, Nye county, Nevada, as a prospective site for a radioactive-waste repository. The Yucca Mountain site is unique among those currently being investigated by the US Department of Energy (DOE) in that the prospective repository location is in the unsaturated zone, approximately 300 m above the water table. The rock units at Yucca Mountain can be grouped into three types: (1) vitric tuffs with high matrix conductivity and few fractures; (2) zeolitized tuffs with low matrix conductivity and few fractures; and (3) densely welded tuffs with low matrix conductivities and many fractures. The prospective repository zone is in densely welded tuff; the units between it and the water table are of types 1 and 2. Current percolation rates through Yucca Mountain, and those that are currently postulated under future climatic conditions, are thought to be of the order of the saturated matrix conductivity of some of the units. Although it is probable that there is now little or no water movement in fracture, it is necessary to investigate the potential for fracture flow, especially that which could be initiated under future climatic conditions. Significant fracture flow, if present, could reduce the water travel time between the repository and the water table. A composite-porosity, continuum model was developed to model flow in a fractured, porous medium. Simulations using data from the Yucca Mountain site and this model in the one-dimensional code TOSPAC indicate that current estimates of the percolation rate result in water movement confined to the matrix and that the water-travel time from the repository to the water table is on the order of hundreds of thousands of years. this result is sensitive to the percolation rate; an increase in percolation rate of a factor of 10 many initiate water movement in the fractures, reducing the travel time significantly

Effects of mineralogy on sorption of strontium and cesium onto Calico Hills Tuff

International Nuclear Information System (INIS)

Meyer, R.E.; Arnold, W.D.; Case, F.I.; O'Kelley, G.D.; Land, J.F.

1990-04-01

The sorption properties of tuff formations at the proposed site for the high-level nuclear waste repository at Yucca Mountain, Nevada, have been extensively studied. Sorption and desorption measurements were made of strontium and cesium onto clinoptilolite and Calico Hills Tuff. The object was to see whether there was a correlation between sorption of strontium and cesium onto Calico Hills Tuff and the sorption of strontium and cesium onto clinoptilolite based on the content of clinoptilolite in the Calico Hills Tuff. 13 refs., 10 figs., 6 tabs

Fission-track dating of pumice from the KBS Tuff, East Rudolf, Kenya

Science.gov (United States)

Hurford, A.J.; Gleadow, A.J.W.; Naeser, C.W.

1976-01-01

Fission-track dating of zircon separated from two pumice samples from the KBS Tuff in the Koobi Fora Formation, in Area 131, East Rudolf, Kenya, gives an age of 2.44??0.08 Myr for the eruption of the pumice. This result is compatible with the previously published K-Ar and 40Ar/ 39Ar age spectrum estimate of 2.61??0.26 Myr for the KBS Tuff in Area 105, but differs from the more recently published K-Ar date of 1.82??0.04 Myr for the KBS Tuff in Area 131. This study does not support the suggestion that pumice cobbles of different ages occur in the KBS Tuff. ?? 1976 Nature Publishing Group.

Feldspar dissolution rates in the Topopah Spring Tuff, Yucca Mountain, Nevada

Science.gov (United States)

Bryan, C.R.; Helean, K.B.; Marshall, B.D.; Brady, P.V.

2009-01-01

Two different field-based methods are used here to calculate feldspar dissolution rates in the Topopah Spring Tuff, the host rock for the proposed nuclear waste repository at Yucca Mountain, Nevada. The center of the tuff is a high silica rhyolite, consisting largely of alkali feldspar (???60 wt%) and quartz polymorphs (???35 wt%) that formed by devitrification of rhyolitic glass as the tuff cooled. First, the abundance of secondary aluminosilicates is used to estimate the cumulative amount of feldspar dissolution over the history of the tuff, and an ambient dissolution rate is calculated by using the estimated thermal history. Second, the feldspar dissolution rate is calculated by using measured Sr isotope compositions for the pore water and rock. Pore waters display systematic changes in Sr isotopic composition with depth that are caused by feldspar dissolution. The range in dissolution rates determined from secondary mineral abundances varies from 10-16 to 10-17 mol s-1 kg tuff-1 with the largest uncertainty being the effect of the early thermal history of the tuff. Dissolution rates based on pore water Sr isotopic data were calculated by treating percolation flux parametrically, and vary from 10-15 to 10-16 mol s-1 kg tuff-1 for percolation fluxes of 15 mm a-1 and 1 mm a-1, respectively. Reconciling the rates from the two methods requires that percolation fluxes at the sampled locations be a few mm a-1 or less. The calculated feldspar dissolution rates are low relative to other measured field-based feldspar dissolution rates, possibly due to the age (12.8 Ma) of the unsaturated system at Yucca Mountain; because oxidizing and organic-poor conditions limit biological activity; and/or because elevated silica concentrations in the pore waters (???50 mg L-1) may inhibit feldspar dissolution. ?? 2009 Elsevier Ltd. All rights reserved.

Felsic tuff from Rutland Island – A pyroclastic flow deposit in ...

Indian Academy of Sciences (India)

: • white massive tuff with ill-defined bedding contacts (facies-A) and. • dominantly green tuff exhibiting well-developed turbidite sequence with up-section change from a massive unit to plane laminated units to ripple drift lamination (facies-B).

Issues related to field testing in tuff

International Nuclear Information System (INIS)

Zimmerman, R.M.

1982-01-01

This paper has brought out the unique properties of tuffs and related them to needs associated with their use as a host rock for a high level nuclear waste repository. Major issues of temperature, pore water, joints, and depositional patterns have been identified and related responses and impacts outlined in Table 1. Planned experiments have been outlined and their relationships to the rock mechanics issues summarized in Table 2. The conclusions from this paper are: (1) tuff is a complex rock and basic phenomenological understanding is incomplete; and (2) available field test facilities will be used for a series of experiments designed to improve phenomenological understanding and support repository design efforts

Large scale pantelleritic ash flow eruptions during the Late Miocene in central Kenya and evidence for significant environmental impact

NARCIS (Netherlands)

Claessens, L.F.G.; Veldkamp, A.; Schoorl, J.M.; Wijbrans, J.R.; Gorp, van W.; MacDonald, R.

2016-01-01

In the area south-east of Mount Kenya, four previously unrecorded peralkaline rhyolitic (pantelleritic) ash flow tuffs have been located. These predominantly greyish welded and non-welded tuffs form up to 12 m thick units, which are sometimes characterized by a basal vitrophyre. The four flow units

Interpretation of geophysical well-log measurements in drill hole UE25a-1, Nevada Test Site, Radioactive Waste Program

International Nuclear Information System (INIS)

Hagstrum, J.T.; Daniels, J.J.; Scott, J.H.

1980-01-01

An exploratory hole (UE25a-1) was drilled at Nevada Test Site (NTS) to determine the suitability of pyroclastic deposits as storage sites for radioactive waste. Studies have been conducted to investigate the stratigraphy, structure, mineralogy, petrology, and physical properties of the tuff units encountered in the drill hole. This report deals with the interpretation of physical properties for the tuff units from geophysical well-log measurements. The ash-flow and bedded tuff sequences at NTS comprise complex lithologies of variously welded tuffs with superimposed crystallization and altered zones. To characterize these units, resistivity, density, neutron, gamma-ray, induced polarization, and magnetic susceptibility geophysical well-log measurements were made. Although inherently subjective, a consistent interpretation of the well-log measurements was facilitated by a computer program designed to interpret well logs either individually or simultaneously. The broad features of the welded tuff units are readily distinguished by the geophysical well-log measurements. However, many details revealed by the logs indicate that more work is necessary to clarify the casual elements of well-log response in welded tuffs

Fabrication of Aluminum Tubes Filled with Aluminum Alloy Foam by Friction Welding

Directory of Open Access Journals (Sweden)

Yoshihiko Hangai

2015-10-01

Full Text Available Aluminum foam is usually used as the core of composite materials by combining it with dense materials, such as in Al foam core sandwich panels and Al-foam-filled tubes, owing to its low tensile and bending strengths. In this study, all-Al foam-filled tubes consisting of ADC12 Al-Si-Cu die-cast aluminum alloy foam and a dense A1050 commercially pure Al tube with metal bonding were fabricated by friction welding. First, it was found that the ADC12 precursor was firmly bonded throughout the inner wall of the A1050 tube without a gap between the precursor and the tube by friction welding. No deformation of the tube or foaming of the precursor was observed during the friction welding. Next, it was shown that by heat treatment of an ADC12-precursor-bonded A1050 tube, gases generated by the decomposition of the blowing agent expand the softened ADC12 to produce the ADC12 foam interior of the dense A1050 tube. A holding time during the foaming process of approximately tH = 8.5 min with a holding temperature of 948 K was found to be suitable for obtaining a sound ADC12-foam-filled A1050 tube with sufficient foaming, almost uniform pore structures over the entire specimen, and no deformation or reduction in the thickness of the tube.

Specification of a test problem for HYDROCOIN [Hydrologic Code Intercomparison] Level 3 Case 2: Sensitivity analysis for deep disposal in partially saturated, fractured tuff

International Nuclear Information System (INIS)

Prindle, R.W.

1987-08-01

The international Hydrologic Code Intercomparison Project (HYDROCOIN) was formed to evaluate hydrogeologic models and computer codes and their use in performance assessment for high-level radioactive waste repositories. Three principal activities in the HYDROCOIN Project are Level 1, verification and benchmarking of hydrologic codes; Level 2, validation of hydrologic models; and Level 3, sensitivity and uncertainty analyses of the models and codes. This report presents a test case defined for the HYDROCOIN Level 3 activity to explore the feasibility of applying various sensitivity-analysis methodologies to a highly nonlinear model of isothermal, partially saturated flow through fractured tuff, and to develop modeling approaches to implement the methodologies for sensitivity analysis. These analyses involve an idealized representation of a repository sited above the water table in a layered sequence of welded and nonwelded, fractured, volcanic tuffs. The analyses suggested here include one-dimensional, steady flow; one-dimensional, nonsteady flow; and two-dimensional, steady flow. Performance measures to be used to evaluate model sensitivities are also defined; the measures are related to regulatory criteria for containment of high-level radioactive waste. 14 refs., 5 figs., 4 tabs

Proposed sealing field tests for a potential high-level radioactive waste repository in unsaturated tuff

International Nuclear Information System (INIS)

Fernandez, J.A.; Case, J.B.; Tyburski, J.

1992-01-01

This paper contains a general description of the field tests proposed for the Yucca Mountain Site Characterization Project repository sealing program. The tests are intended to resolve various performance and emplacement concerns associated with sealing components. Ten discrete tests are proposed to address these concerns. These tests are divided into two categories -- simple and complex tests. The simple tests are: the small-scale in situ tests: the intermediate-scale borehole seal tests; the fracture grouting tests; the surface backfill tests; and the grouted rock mass tests. The complex tests are the seepage control tests; in situ backfill tests; in situ bulkhead tests; large-scale shaft seal tests; and remote borehole seal tests. These tests are proposed to be performed in welded and nonwelded tuff environments. The final selection of sealing tests will depend on the nature of the geologic and hydrologic conditions encountered during the development of the exploratory studies facility. Some tests may be performed before license application and some after license application

Mineralogy, geochemistry and petrogenesis of volcanic tuffs from Ataraws, Jordan

International Nuclear Information System (INIS)

Al-Fugha, H.

1997-01-01

Magistracy are common in tuff and paralytic's materials of Pleistocene age in western Jordan. The dominant phases are olivine, augite, plagioclase, magnetite and ilmenite. Chemical analysis of the whole rocks samples indicate alkali olivine magma origin. Low concentration of Li and Rb in Tuff samples are used as an argument against the contamination of the basaltic magma during its journey to the surface. The Mg O and mg- values (Mg/Mg+Fe 2+ ) in samples from volcano exhibit different degrees of fractionation, which are indicated by the varying concentrations of incompatible trace elements (Ba, Rb, Sr). The thermometric evacuation of tuff formation by using pyroxenes thermometers revealed a temperature range between 1022-1083 deg. and pressure of 5-10 K bars. The low Mg-ratio (Mg/Mg+Fe 2+ ) is due to fractional crystallization of olivine and pyroxene in tuff samples. The variation of incompatible elements imply derivation from a peridotite source in the upper mantle with low degree of melting (<20%).The volcanic activity took place in phases corresponding to rifting sinistral displacement along the Jordan Rift. (author). 11 refs., 6 tabs, 6 figs

Preliminary drift design analyses for nuclear waste repository in tuff

International Nuclear Information System (INIS)

Hardy, M.P.; Brechtel, C.E.; Goodrich, R.R.; Bauer, S.J.

1990-01-01

The Yucca Mountain Project (YMP) is examining the feasibility of siting a repository for high-level nuclear waste at Yucca Mountain, on and adjacent to the Nevada Test Site (NTS). The proposed repository will be excavated in the Topopah Spring Member, which is a moderately fractured, unsaturated, welded tuff. Excavation stability will be required during construction, waste emplacement, retrieval (if required), and closure to ensure worker safety. The subsurface excavations will be subject to stress changes resulting from thermal expansion of the rock mass and seismic events associated with regional tectonic activity and underground nuclear explosions (UNEs). Analyses of drift stability are required to assess the acceptable waste emplacement density, to design the drift shapes and ground support systems, and to establish schedules and cost of construction. This paper outlines the proposed methodology to assess drift stability and then focuses on an example of its application to the YMP repository drifts based on preliminary site data. Because site characterization activities have not begun, the database currently lacks the extensive site-specific field and laboratory data needed to form conclusions as to the final ground support requirements. This drift design methodology will be applied and refined as more site-specific data are generated and as analytical techniques and methodologies are verified during the site characterization process

STRATIGRAPHY OF THE PB-1 WELL, NOPAL I URANIUM DEPOSIT, SIERRA PENA BLANCA, CHIHUAHUA, MEXICO

Energy Technology Data Exchange (ETDEWEB)

NA

2005-06-25

Three wells, PB-1, PB-2, and PB-3, were drilled in 2003 at the Nopal I uranium deposit as part of a natural analogue study to evaluate radionuclide transport processes. The wells penetrate through the Tertiary volcanic section down to the Cretaceous limestone basement, and intersect the top of the regional aquifer system. The PB-1 well, drilled immediately adjacent to the Nopal I ore body, was cored to a depth of 250 m, thus providing an opportunity to document the local stratigraphy. The uppermost unit encountered in the PB-1 well is the Nopal Formation, a densely welded, crystal-rich rhyolitic ash-flow tuff. The cored section is highly altered and devitrified, with kaolinite, quartz, chlorite, and montmorillonite replacing feldspars and much of the groundmass. Breccia zones within the tuff contain fracture fillings of hematite, limonite, and goethite. A zone of intense clay alteration encountered in the depth interval 17.45-22.30 m was interpreted to represent the basal vitrophyre of this unit. Underlying the basal vitrophyre is the Coloradas Formation, which consists of a welded, lithic-rich rhyolitic ash-flow tuff. The cored section of this unit has undergone devitrification and oxidation, and has a similar alteration mineralogy to that observed in the Nopal tuff. The Nopal I ore body is restricted to a brecciated zone that intersects these two volcanic units. A sharp contact between the Coloradas tuff and the underlying Pozos Formation was observed at a depth of 136.38 m. The Pozos Formation in the PB-1 core consists of interbedded, poorly sorted sandstone and conglomerate layers. The conglomeratic clasts consist of subangular to subrounded fragments of volcanic rocks, limestone, and chert. Thin (2-6 m) intervals of intercalated pumiceous tuffs were observed within this unit. The contact between the Pozos Formation and the underlying Cretaceous limestone basement was observed at a depth of 244.4 m.

STRATIGRAPHY OF THE PB-1 WELL, NOPAL I URANIUM DEPOSIT, SIERRA PENA BLANCA, CHIHUAHUA, MEXICO

International Nuclear Information System (INIS)

2005-01-01

Three wells, PB-1, PB-2, and PB-3, were drilled in 2003 at the Nopal I uranium deposit as part of a natural analogue study to evaluate radionuclide transport processes. The wells penetrate through the Tertiary volcanic section down to the Cretaceous limestone basement, and intersect the top of the regional aquifer system. The PB-1 well, drilled immediately adjacent to the Nopal I ore body, was cored to a depth of 250 m, thus providing an opportunity to document the local stratigraphy. The uppermost unit encountered in the PB-1 well is the Nopal Formation, a densely welded, crystal-rich rhyolitic ash-flow tuff. The cored section is highly altered and devitrified, with kaolinite, quartz, chlorite, and montmorillonite replacing feldspars and much of the groundmass. Breccia zones within the tuff contain fracture fillings of hematite, limonite, and goethite. A zone of intense clay alteration encountered in the depth interval 17.45-22.30 m was interpreted to represent the basal vitrophyre of this unit. Underlying the basal vitrophyre is the Coloradas Formation, which consists of a welded, lithic-rich rhyolitic ash-flow tuff. The cored section of this unit has undergone devitrification and oxidation, and has a similar alteration mineralogy to that observed in the Nopal tuff. The Nopal I ore body is restricted to a brecciated zone that intersects these two volcanic units. A sharp contact between the Coloradas tuff and the underlying Pozos Formation was observed at a depth of 136.38 m. The Pozos Formation in the PB-1 core consists of interbedded, poorly sorted sandstone and conglomerate layers. The conglomeratic clasts consist of subangular to subrounded fragments of volcanic rocks, limestone, and chert. Thin (2-6 m) intervals of intercalated pumiceous tuffs were observed within this unit. The contact between the Pozos Formation and the underlying Cretaceous limestone basement was observed at a depth of 244.4 m

Chemistry and mineralogy of some Plio-Pleistocene tuffs from the Shungura Formation, southwest Ethiopia

Science.gov (United States)

Martz, A. M.; Brown, F. H.

1981-09-01

The Shungura Formation of southwestern Ethiopia has yielded many tens of thousands of vertebrate fossils including hominids and microvertebrates, and in addition has also yielded fossil wood, pollen, and invertebrates. Widespread tuffs have made subdivision and detailed mapping of the formation possible, have provided material for potassium-argon dating, and have allowed direct lithostratigraphic correlation with the Koobi Fora Formation in northern Kenya. The basis for correlation between the two formations is the distinctive chemistry of the tuffs, but systematic chemical variation within some tuffs invalidates some statistical correlation techniques. Here chemical analysis of glass separates and minerals from tuffs of the Shungura and Usno Formations are presented which may allow further ties to be established when data become available on other tuffs of the Koobi Fora Formation. The tuffs consist primarily of glass, but also contain phenocrysts of anorthoclase, hedenbergitic pyroxene, sodic amphibole, ilmenite, titanomagnetite, chevkinite, quartz, zircon, and rarely orthopyroxene and plagioclase. The glasses show evidence of alkali loss during hydration, and are not now peralkaline, although it is likely that they were initially. The source volcanoes were most likely situated within the Ethiopian rift valley, or on its margins.

Thermal conductivity of silicic tuffs: predictive formalism and comparison with preliminary experimental results

International Nuclear Information System (INIS)

Lappin, A. R.

1980-07-01

Performance of both near- and far-field thermomechanical calculations to assess the feasibility of waste disposal in silicic tuffs requires a formalism for predicting thermal conductivity of a broad range of tuffs. This report summarizes the available thermal conductivity data for silicate phases that occur in tuffs and describes several grain-density and conductivity trends which may be expected to result from post-emplacement alteration. A bounding curve is drawn that predicts the minimum theoretical matrix (zero-porosity) conductivity for most tuffs as a function of grain density. Comparison of experimental results with this curve shows that experimental conductivities are consistently lower at any given grain density. Use of the lowered bounding curve and an effective gas conductivity of 0.12 W/m 0 C allows conservative prediction of conductivity for a broad range of tuff types. For the samples measured here, use of the predictive curve allows estimation of conductivity to within 15% or better, with one exception. Application and possible improvement of the formalism are also discussed

Drilling and coring methods that minimize the disturbance of cuttings, core, and rock formation in the unsaturated zone, Yucca Mountain, Nevada

International Nuclear Information System (INIS)

Hammermeister, D.P.; Blout, D.O.; McDaniel, J.C.

1985-01-01

A drilling-and-casing method (Odex 115 system) utilizing air as a drilling fluid was used successfully to drill through various rock types within the unsaturated zone at Yucca Mountain, Nevada. This paper describes this method and the equipment used to rapidly penetrate bouldery alluvial-colluvial deposits, poorly consolidated bedded and nonwelded tuff, and fractured, densely welded tuff to depths of about 130 meters. A comparison of water-content and water-potential data from drill cuttings with similar measurements on rock cores indicates that drill cuttings were only slightly disturbed for several of the rock types penetrated. Coring, sampling, and handling methods were devised to obtain minimally disturbed drive core from bouldery alluvial-colluvial deposits. Bulk-density values obtained from bulk samples dug from nearby trenches were compared to bulk-density values obtained from drive core to determine the effects of drive coring on the porosity of the core. Rotary coring methods utilizing a triple-tube core barrel and air as the drilling fluid were used to obtain core from welded and nonwelded tuff. Results indicate that the disturbance of the water content of the core was minimal. Water-content distributions in alluvium-colluvium were determined before drilling occurred by drive-core methods. After drilling, water-content distributions were determined by nuclear-logging methods. A comparison of the water-content distributions made before and after drilling indicates that Odex 115 drilling minimally disturbs the water content of the formation rock. 10 refs., 12 figs., 4 tabs

Actinide transport in Topopah Spring Tuff: Pore size, particle size, and diffusion

International Nuclear Information System (INIS)

Buchholtz ten Brink, M.; Phinney, D.L.; Smith, D.K.

1991-04-01

Diffusive transport rates for aqueous species in a porous medium are a function of sorption, molecular diffusion, and sample tortuosity. With heterogeneous natural samples, an understanding of the effect of multiple transport paths and sorption mechanisms is particularly important since a small amount of radioisotope traveling via a faster-than-anticipated transport path may invalidate the predictions of transport codes which assume average behavior. Static-diffusion experiments using aqueous 238 U tracer in tuff indicated that U transport was faster in regions of greater porosity and that apparent diffusion coefficients depended on the scale (m or μm) over which concentration gradients were measured in Topopah Spring Tuff. If a significant fraction of actinides in high-level waste are released to the environment in forms that do not sorb to the matrix, they may be similarly transported along fast paths in porous regions of the tuff. To test this, aqueous diffusion rates in tuff were measured for 238 U and 239 Pu leached from doped glass. Measured transport rates and patterns were consistent in both systems with a dual-porosity transported moeld. In addition, filtration or channelling of actinides associated with colloidal particles may significantly affect the radionuclide transport rate in Topopah Spring tuff. 9 refs., 7 figs

Preliminary survey of tuff distribution in Esmeralda, Nye, and Lincoln Counties, Nevada

International Nuclear Information System (INIS)

Smith, G.V.; Pink, T.S.; Lawrence, J.R.; Woodward, L.A.; Keil, K.; Lappin, A.R.

1981-02-01

This report inventories the surface distribution of silicic tuffs in Nye, Esmeralda, and Lincoln Counties, NV, based on a review of available literature. The inventory was taken to provide a data base in evaluating tuff sites for the disposal of high-level nuclear waste. Silicic ash-flow tuffs that are about 11 to 34 million years (my) old are widespread in these counties. These rocks are locally deformed by right-lateral movement along Walker Lane and the Las Vegas Shear Zone, and left-lateral movement along a zone from near the Nevada Test Site (NTS) to the Utah border, and are commonly offset by steeply dipping normal faults. The normal faults that bound horsts, grabens, and tilted-fault blocks of the Basin-and-Range Province began to form 30 my ago; some are still active. Tuff distribution is discussed on a regional basis. Tuff thicknesses and alterations, structural complexity, and proximity to recent faulting, recent volcanism, and mineral resources are discussed for each area. Although the literature on which it is based is often incomplete and sketchy, this report is intended to serve as a basis for future, more detailed work that includes initial field inspection, detailed field and laboratory studies, and extrapolations to the subsurface

40Ar/39Ar age spectra from the KBS Tuff, Koobi Fora Formation

International Nuclear Information System (INIS)

McDougall, I.

1981-01-01

40 Ar/ 39 Ar age spectra on anorthoclase phenocrysts from three pumice clasts in the KBS Tuff yield nearly ideal flat patterns, providing good evidence that the samples have remained undisturbed since crystallization. The ages are concordant at 1.88 = 0.02 Myr, and confirm that the KBS Tuff, a key marker bed in the Koobi Fora Formation, northern Kenya, is now very well dated. These results resolve the conflict between earlier 40 Ar/ 39 Ar and conventional K-Ar dating measurements on the KBS Tuff. (author)

40Ar/39Ar age spectra from the KBS Tuff, Koobi Fora Formation.

Science.gov (United States)

McDougall, Ian

1981-11-12

40 Ar/ 39 Ar age spectra on anorthoclase phenocrysts from three pumice clasts in the KBS Tuff yield nearly ideal flat patterns, providing good evidence that the samples have remained undisturbed since crystallization. The ages are concordant at 1.88±0.02 Myr, and confirm that the KBS Tuff, a key marker bed in the Koobi Fora Formation, northern Kenya, is now very well dated. These results resolve the conflict between earlier 40 Ar/ 39 Ar and conventional K-Ar dating measurements on the KBS Tuff.

Hydraulic characterization of hydrothermally altered Nopal tuff

Energy Technology Data Exchange (ETDEWEB)

Green, R.T.; Meyer-James, K.A. [Southwest Research Institute, San Antonio, TX (United States); Rice, G. [George Rice and Associates, San Antonio, TX (United States)

1995-07-01

Understanding the mechanics of variably saturated flow in fractured-porous media is of fundamental importance to evaluating the isolation performance of the proposed high-level radioactive waste repository for the Yucca Mountain site. Developing that understanding must be founded on the analysis and interpretation of laboratory and field data. This report presents an analysis of the unsaturated hydraulic properties of tuff cores from the Pena Blanca natural analog site in Mexico. The basic intent of the analysis was to examine possible trends and relationships between the hydraulic properties and the degree of hydrothermal alteration exhibited by the tuff samples. These data were used in flow simulations to evaluate the significance of a particular conceptual (composite) model and of distinct hydraulic properties on the rate and nature of water flow.

Hydraulic characterization of hydrothermally altered Nopal tuff

International Nuclear Information System (INIS)

Green, R.T.; Meyer-James, K.A.; Rice, G.

1995-07-01

Understanding the mechanics of variably saturated flow in fractured-porous media is of fundamental importance to evaluating the isolation performance of the proposed high-level radioactive waste repository for the Yucca Mountain site. Developing that understanding must be founded on the analysis and interpretation of laboratory and field data. This report presents an analysis of the unsaturated hydraulic properties of tuff cores from the Pena Blanca natural analog site in Mexico. The basic intent of the analysis was to examine possible trends and relationships between the hydraulic properties and the degree of hydrothermal alteration exhibited by the tuff samples. These data were used in flow simulations to evaluate the significance of a particular conceptual (composite) model and of distinct hydraulic properties on the rate and nature of water flow

Low temperature spent fuel oxidation under tuff repository conditions

International Nuclear Information System (INIS)

Einziger, R.E.; Woodley, R.E.

1985-01-01

The Nevada Nuclear Waste Storage Investigations Project is studying the suitability of tuffaceous rocks at Yucca Mountain, Nye County, Nevada, for high level waste disposal. The oxidation state of LWR spent fuel in a tuff repository may be a significant factor in determining its ability to inhibit radionuclide migration. Long term exposure at low temperatures to the moist air expected in a tuff repository is expected to increase the oxidation state of the fuel. A program is underway to determine the spent fuel oxidation mechanisms which might be active in a tuff repository. Initial work involves a series of TGA experiments to determine the effectiveness of the technique and to obtain preliminary oxidation data. Tests were run at 200 0 C and 225 0 C for as long as 720 hours. Grain boundary diffusion appears to open up a greater surface area for oxidation prior to onset of bulk diffusion. Temperature strongly influences the oxidation rates. The effect of moisture is small but readily measurable. 25 refs., 7 figs., 4 tabs

Mineralogy, petrology and whole-rock chemistry data compilation for selected samples of Yucca Mountain tuffs

International Nuclear Information System (INIS)

Connolly, J.R.

1991-12-01

Petrologic, bulk chemical, and mineralogic data are presented for 49 samples of tuffaceous rocks from core holes USW G-1 and UE-25a number-sign 1 at Yucca Mountain, Nevada. Included, in descending stratigraphic order, are 11 samples from the Topopah Spring Member of the Paintbrush Tuff, 12 samples from the Tuffaceous Beds of Calico Hills, 3 samples from the Prow Pass Member of the Crater Flat Tuff, 20 samples from the Bullfrog Member of the Crater Flat Tuff and 3 samples from the Tram Member of the Crater Flat Tuff. The suite of samples contains a wide variety of petrologic types, including zeolitized, glassy, and devitrified tuffs. Data vary considerably between groups of samples, and include thin section descriptions (some with modal analyses for which uncertainties are estimated), electron microprobe analyses of mineral phases and matrix, mineral identifications by X-ray diffraction, and major element analyses with uncertainty estimates

Geologic Reconnaissance of the Antelope-Ashwood Area, North-Central Oregon: With Emphasis on the John Day Formation of Late Oligocene and Early Miocene Age

Science.gov (United States)

Peck, Dallas L.

1964-01-01

This report briefly describes the geology of an area of about 750 square miles in Jefferson, Wasco, Crook, and Wheeler Counties, Oregon. About 16,000 feet of strata that range in age from pre-Tertiary to Quaternary are exposed. These include the following units: pre-Tertiary slate, graywacke, conglomerate, and meta-andesite; Clarno Formation of Eocene age - lava flows, volcanic breccia, tuff, and tuffaceous mudstone, chiefly of andesitic composition; John Day Formation of late Oligocene and early Miocene age - pyroclastic rocks, flows, and domes, chiefly of rhyolitic composition; Columbia River Basalt of middle Miocene age - thick, columnar jointed flows of very fine grained dense dark-gray basalt; Dalles Formation of Pliocene age - bedded tuffaceous sandstone, siltstone, and conglomerate; basalt of Pliocene or Pleistocene age - lava flows of porous-textured olivine basalt; and Quaternary loess, landslide debris, and alluvium. Unconformities separate pre-Tertiary rocks and Clarno Formation, Clarno and John Day Formations, John Day Formation and Columbia River Basalt, and Columbia River Basalt and Dalles Formation. The John Day Formation, the only unit studied in detail, consists of about 4,000 feet of tuff, lapilli tuff, strongly to weakly welded rhyolite ash flows, and less abundant trachyandesite flows and rhyolite flows and domes. The formation was divided into nine mappable members in part of the area, primarily on the basis of distinctive ledge-forming welded ash-flow sheets. Most of the sheets are composed of stony rhyolite containing abundant lithophysae and sparse phenocrysts. One sheet contains 10 to 20 percent phenocrysts, mostly cryptoperthitic soda sanidine, but including less abundant quartz, myrmekitic intergrowths of quartz and sanidine, and oligoclase. The rhyolitic ash flows and lava flows were extruded from nearby vents, in contrast to some of the interbedded air-fall tuff and lapilli tuff of dacitic and andesitic composition that may have been

Effect of Gas Tungsten Arc Welding Parameters on Hydrogen-Assisted Cracking of Type 321 Stainless Steel

Science.gov (United States)

Rozenak, Paul; Unigovski, Yaakov; Shneck, Roni

2016-05-01

The susceptibility of AISI type 321 stainless steel welded by the gas tungsten arc welding (GTAW) process to hydrogen-assisted cracking (HAC) was studied in a tensile test combined with in situ cathodic charging. Specimen charging causes a decrease in ductility of both the as-received and welded specimens. The mechanical properties of welds depend on welding parameters. For example, the ultimate tensile strength and ductility increase with growing shielding gas (argon) rate. More severe decrease in the ductility was obtained after post-weld heat treatment (PWHT). In welded steels, in addition to discontinuous grain boundary carbides (M23C6) and dense distribution of metal carbides MC ((Ti, Nb)C) precipitated in the matrix, the appearance of delta-ferrite phase was observed. The fracture of sensitized specimens was predominantly intergranular, whereas the as-welded specimens exhibited mainly transgranular regions. High-dislocation density regions and stacking faults were found in delta-ferrite formed after welding. Besides, thin stacking fault plates and epsilon-martensite were found in the austenitic matrix after the cathodic charging.

Paleointensity in ignimbrites and other volcaniclastic flows

Science.gov (United States)

Bowles, J. A.; Gee, J. S.; Jackson, M. J.

2011-12-01

Ash flow tuffs (ignimbrites) are common worldwide, frequently contain fine-grained magnetite hosted in the glassy matrix, and often have high-quality 40Ar/39Ar ages. This makes them attractive candidates for paleointensity studies, potentially allowing for a substantial increase in the number of well-dated paleointensity estimates. However, the timing and nature of remanence acquisition in ignimbrites are not sufficiently understood to allow confident interpretation of paleointensity data from ash flows. The remanence acquisition may be a complex function of mineralogy and thermal history. Emplacement conditions and post-emplacement processes vary considerably between and within tuffs and may potentially affect the ability to recover ancient field intensity information. To better understand the relevant magnetic recording assemblage(s) and remanence acquisition processes we have collected samples from two well-documented historical ignimbrites, the 1980 ash flows at Mt. St. Helens (MSH), Washington, and the 1912 flows from Mt. Katmai in the Valley of Ten Thousand Smokes (VTTS), Alaska. Data from these relatively small, poorly- to non-welded historical flows are compared to the more extensive and more densely welded 0.76 Ma Bishop Tuff. This sample set enables us to better understand the geologic processes that destroy or preserve paleointensity information so that samples from ancient tuffs may be selected with care. Thellier-type paleointensity experiments carried out on pumice blocks sampled from the MSH flows resulted in a paleointensity of 55.8 μT +/- 0.8 (1 standard error). This compares favorably with the actual value of 56.0 μT. Excluded specimens of poor technical quality were dominantly from sites that were either emplaced at low temperature (600°C) temperatures does not corrupt the paleointensity signal, and additional data will be presented which explores this more fully.

Chloride Diffusion and Acid Resistance of Concrete Containing Zeolite and Tuff as Partial Replacements of Cement and Sand.

Science.gov (United States)

Mohseni, Ehsan; Tang, Waiching; Cui, Hongzhi

2017-03-31

In this paper, the properties of concrete containing zeolite and tuff as partial replacements of cement and sand were studied. The compressive strength, water absorption, chloride ion diffusion and resistance to acid environments of concretes made with zeolite at proportions of 10% and 15% of binder and tuff at ratios of 5%, 10% and 15% of fine aggregate were investigated. The results showed that the compressive strength of samples with zeolite and tuff increased considerably. In general, the concrete strength increased with increasing tuff content, and the strength was further improved when cement was replaced by zeolite. According to the water absorption results, specimens with zeolite showed the lowest water absorption values. With the incorporation of tuff and zeolite, the chloride resistance of specimens was enhanced significantly. In terms of the water absorption and chloride diffusion results, the most favorable replacement of cement and sand was 10% zeolite and 15% tuff, respectively. However, the resistance to acid attack reduced due to the absorbing characteristic and calcareous nature of the tuff.

Version I of the users manual for the Tuff Data Base Interface

International Nuclear Information System (INIS)

Langkopf, B.S.; Satter, B.J.; Welch, E.P.

1985-04-01

The Nevada Nuclear Waste Storage Investigations (NNWSI) project, managed by the Nevada Operations Office of the US Department of Energy, is investigating the feasibility of locating a repository at Yucca Mountain on and adjacent to the Nevada Test Site (NTS) in southern Nevada. A part of this investigation includes obtaining physical properties from laboratory tests on samples from Yucca Mountain and field tests of the in situ tuffs at Yucca Mountain. A computerized data base has been developed to store this data in a centralized location. The data base is stored on the Cyber 170/855 computer at Sandia using the System 2000 Data Base Management software. A user-friendly interface, the Tuff Data Base Interface, is being developed to allow NNWSI participants to retrieve information from the Tuff Data Base directly. The Interface gives NNWSI users a great deal of flexibility in retrieving portions of the Data Base. This report is an interim users manual for the Tuff Data Base Interface, as of August 1984. It gives basic instructions on accessing the Sandia computing system and explains the Interface on a question-by-question basis

Soldadura (Welding). Spanish Translations for Welding.

Science.gov (United States)

Hohhertz, Durwin

Thirty transparency masters with Spanish subtitles for key words are provided for a welding/general mechanical repair course. The transparency masters are on such topics as oxyacetylene welding; oxyacetylene welding equipment; welding safety; different types of welds; braze welding; cutting torches; cutting with a torch; protective equipment; arc…

Petrochemical variation of Topopah Spring tuff matrix with depth (stratigraphic level), drill hole USW G-4, Yucca Mountain, Nevada

International Nuclear Information System (INIS)

Byers, F.M. Jr.

1985-12-01

This study describes and interprets petrochemical variation of the matrix (excluding fractures and large gas cavities) of the Topopah Spring Member of the Paintbrush Tuff. This tuff includes the candidate host rock for a high-level nuclear waste repository at Yucca Mountain on the Nevada Test Site. Cored hole USW G-4, near the site of a potential exploratory shaft at Yucca Mountain, penetrated 359.4 m (1179 ft) of the member within the unsaturated zone. This study shows that petrographic textures and chemistry of the matrix vary systematically within recognizable lithologic subunits related to crystallization (cooling) zones, welding (compaction) zones, and compositional zones (rhyolite versus quartz latite). The methods used for this study include petrographic modal thin section analysis using an automated counter and electron microprobe analysis of the groundmass. Distinctive textural categories are defined, and they can be ranked from finest to coarsest as vitrophyre (glass), cryptocrystalline groundmass, spherulites, granophyre, lithic fragments, and phenocrysts. The two main groundmass compositions are also defined: rhyolite high silica) and quartz latite. The value of these petrochemical studies lies in providing microscopic criteria for recognizing the zonal subunits where they may have greatly limited exposure, as in mined drifts and in core from horizontal drill holes. For example, the lower nonlithophysal zone can be distinguished microscopically from the middle nonlithophysal zone by (1) degree of compaction, (2) amount of quartz, and (3) amount of lithic fragments. The variability between these textural categories should also be considered in designing physical and chemical tests of the Topopah Spring

Petrochemical variation of Topopah Spring tuff matrix with depth (stratigraphic level), drill hole USW G-4, Yucca Mountain, Nevada

Energy Technology Data Exchange (ETDEWEB)

Byers, F.M. Jr.

1985-12-01

This study describes and interprets petrochemical variation of the matrix (excluding fractures and large gas cavities) of the Topopah Spring Member of the Paintbrush Tuff. This tuff includes the candidate host rock for a high-level nuclear waste repository at Yucca Mountain on the Nevada Test Site. Cored hole USW G-4, near the site of a potential exploratory shaft at Yucca Mountain, penetrated 359.4 m (1179 ft) of the member within the unsaturated zone. This study shows that petrographic textures and chemistry of the matrix vary systematically within recognizable lithologic subunits related to crystallization (cooling) zones, welding (compaction) zones, and compositional zones (rhyolite versus quartz latite). The methods used for this study include petrographic modal thin section analysis using an automated counter and electron microprobe analysis of the groundmass. Distinctive textural categories are defined, and they can be ranked from finest to coarsest as vitrophyre (glass), cryptocrystalline groundmass, spherulites, granophyre, lithic fragments, and phenocrysts. The two main groundmass compositions are also defined: rhyolite high silica) and quartz latite. The value of these petrochemical studies lies in providing microscopic criteria for recognizing the zonal subunits where they may have greatly limited exposure, as in mined drifts and in core from horizontal drill holes. For example, the lower nonlithophysal zone can be distinguished microscopically from the middle nonlithophysal zone by (1) degree of compaction, (2) amount of quartz, and (3) amount of lithic fragments. The variability between these textural categories should also be considered in designing physical and chemical tests of the Topopah Spring.

The behavior of biogenic silica-rich rocks and volcanic tuffs as pozzolanic additives in cement

Science.gov (United States)

Fragoulis, Dimitris; Stamatakis, Michael; Anastasatou, Marianthi

2015-04-01

Cements currently produced, include a variety of pozzolanic materials, aiming for lower clinker addition and utilization of vast deposits of certain raw materials and/or mining wastes and byproducts. The major naturally occurring pozzolanic materials include glassy tuffs, zeolitic tuffs, diatomites and volcanic lavas rich in glassy phase, such as perlites. Therefore, based on the available raw materials in different locations, the cement composition might vary according to the accessibility of efficient pozzolanic materials. In the present investigation, the behavior of pozzolanic cements produced with representative samples of the aforementioned materials was studied, following the characterization of the implemented pozzolanas with respect to their chemical and mineralogical characteristics. Laboratory cements were produced by co-grinding 75% clinker, 5% gypsum and 20% pozzolana, for the same period of time (45 min). Regarding pozzolanic materials, four different types of pozzolanas were utilized namely, diatomite, perlite, zeolite tuff and glassy tuff. More specifically, two diatomite samples originated from Australia and Greece, with high and low reactive silica content respectively, two perlite samples originated from Turkey and from Milos Island, Greece, with different reactive silica contents, a zeolite tuff sample originated from Turkey and a glassy tuff sample originated from Milos Island, Greece. The above pozzolana samples, which were ground in the laboratory ball mill for cement production performed differently during grinding and that was reflected upon the specific surface area (cm2/gr) values. The perlites and the glassy tuff were the hardest to grind, whereas, the zeolite tuff and the Australian diatomite were the easiest ones. However, the exceedingly high specific surface area of the Australian diatomite renders cement difficult to transport and tricky to use for concrete manufacturing, due to the high water demand of the cement mixture. Regarding

Quasi-linear analysis of water flow in the unsaturated zone at Yucca Mountain, Nevada, USA

International Nuclear Information System (INIS)

Ross, B.

1990-01-01

Philip's method of quasi-linear approximation, applied to the fractured welded tuffs at Yucca Mountain, Nevada, USA, yields simple relations describing groundwater movement in the unsaturated zone. These relations suggest that water flux through the Topopah Spring welded tuff unit, in which a proposed high-level radioactive waste repository would be built, may be fixed at a value close to the saturated hydraulic conductivity of the unit's porous matrix by a capillary barrier at the unit's upper contact. Quasi-linear methods may also be useful for predicting whether free water will enter tunnels excavated in the tuff

Fracture coatings in Topopah Spring Tuff along drill hole wash

International Nuclear Information System (INIS)

Carlos, B.A.; Chipera, S.J.; Bish, D.L.

1994-01-01

Fracture-lining minerals are being studied as part of site characterization to determine the suitability of Yucca Mountain, Nevada as a potential high level nuclear waste repository. Fracture coatings in the Paintbrush Group provide information on potential flow paths above the water table both toward and away from the potential repository and provide information on the distribution of fracture-lining minerals needed to model thermal effects of waste emplacement. Fracture coatings within the predominantly non-zeolitic Paintbrush Group vary both with depth and laterally across Yucca Mountain, whereas fracture coatings in tuffs below the Paintbrush Group are related to the mineralogy of the tuffs and follow a consistent pattern of distribution with predominantly quartz, calcite, and manganese oxides in the devitrified intervals and mordenite and clinoptilolite in the zeolitic intervals. The zeolites stellerite and heulandite are more abundant in fractures in the Topopah Spring Tuff in drill holes USW G-1 and UE-25 a number-sign l, located along Drill Hole Wash (at the northern end of Yucca Mountain) than in core from other parts of Yucca Mountain. Buesch et al. (2) present evidence for a complex fault system along Drill Hole Wash. To investigate the possibility that the abundant fracture-lining zeolites in USW G-1 and UE-25 a number-sign 1 are related to the Drill Hole Wash fault, the Topopah Spring Tuff was examined in drill cores from USW UZ-14, USW G-1, USW NRG-7/7a, and UE-25 a number-sign l

Hydrogen Cracking in Gas Tungsten Arc Welding of an AISI Type 321 Stainless Steel

Science.gov (United States)

Rozenak, P.; Unigovski, Ya.; Shneck, R.

The effects of in situ cathodic charging on the tensile properties and susceptibility to cracking of an AISI type 321 stainless steel, welded by the gas tungsten arc welding (GTAW) process, was studied by various treatments. Appearance of delta-ferrite phase in the as-welded steels in our tested conditions was observed with discontinuous grain boundaries (M23C6) and a dense distribution of metal carbides MC ((Ti, Nb)C), which precipitated in the matrix. Shielding gas rates changes the mechanical properties of the welds. Ultimate tensile strength and ductility are increases with the resistance to the environments related the increase of the supplied shielding inert gas rates. Charged specimens, caused mainly in decreases in the ductility of welded specimens. However, more severe decrease in ductility was obtained after post weld heat treatment (PWHT). The fracture of sensitized specimens was predominantly intergranular, whereas the as-welded specimens exhibited massive transgranular regions. Both types of specimen demonstrated narrow brittle zones at the sides of the fracture surface and ductile micro-void coalescences in the middle. Ferrite δ was form after welding with high density of dislocation structures and stacking faults formation and the thin stacking fault plates with e-martensite phase were typically found in the austenitic matrix after the cathodical charging process.

Investigation on fibrous collagen modifications during corneal laser welding by second harmonic generation microscopy

Science.gov (United States)

Matteini, Paolo; Ratto, Fulvio; Rossi, Francesca; Cicchi, Riccardo; Stringari, Chiara; Kapsokalyvas, Dimitrios; Pavone, Francesco S.; Pini, Roberto

2009-02-01

The structural modifications in the collagen lattice of corneal stroma induced by near-infrared laser welding were investigated with second-harmonic generation (SHG) imaging. The corneal laser welding procedure is performed by staining the wound edges with a saturated water solution of Indocyanine Green (ICG) followed by irradiation with a 810 nm diode laser operated in continuous (CWLW: continuous wave laser welding) or pulsed (PLW: pulsed laser welding) mode. Both these procedures can provide closure of corneal wounds by inducing different structural modifications in the extracellular matrix. SHG imaging of native corneal stroma revealed collagen bundles composed of many regularly aligned collagen fibrils. After CWLW the regular lamellar arrangement was lost; collagen bundles appeared densely packed with an increasing disordered arrangement toward the welded cut. The weld was characterized by a loss of details; nevertheless, the observation of the second harmonic signal at this site indicated the lack of collagen denaturation. By contrast, PLW mode produced welding spots at the interface between donor and recipient corneal layers, which were characterized by a severe loss of the SHG signal, suggesting the occurrence of a complete collagen denaturation. SHG imaging appeared to be a powerful tool for visualizing the supramolecular morphological modifications in the collagen matrix after laser welding.

Triaxial-compression extraction of pore water from unsaturated tuff, Yucca Mountain, Nevada

International Nuclear Information System (INIS)

Yang, I.C.; Turner, A.K.; Sayre, T.M.; Montazer, P.

1988-01-01

The purpose of this experiment was to design and validate methods for extracting uncontaminated pore water from nonwelded parts of this tuff. Pore water is needed for chemical analysis to help characterize the local hydrologic system. A standard Hoek-Franklin triaxial cell was modified to create a chemically inert pore-water-extraction system. Experimentation was designed to determine the optimum stress and duration of triaxial compression for efficient extraction of uncontaminated pore water. Experimental stress paths consisted of a series of increasing stress levels. Trial axial stress levels ranged from 41 to 190 megapascals with lateral confining stresses of 34 to 69 megapascals. The duration of compression at any given stress level lasted from 10 minutes to 15 hours. A total of 40 experimental extraction trials were made. Tuff samples used in these tests were collected from drill-hole core from the Paintbrush nonwelded unit at Yucca Mountain. Pore water was extracted from tuff samples that had a water content greater than 13 percent by weight. Two stress paths have been determined to be applicable for future pore-water extraction from nonwelded tuff at Yucca Mountain. The initial water content of a sample affects the selection of an appropriate period of compression. 39 refs., 55 figs

K-Ar age estimate for the KBS Tuff, East Turkana, Kenya

International Nuclear Information System (INIS)

McDougall, I.; Maier, R.; Sutherland-Hawkes, P.; Gleadow, A.J.W.

1980-01-01

Stone tools and numerous vertebrate fossils including hominids, have been found in close stratigraphic proximity to the KBS Tuff, whose age has been the subject of much debate. Concordant K-Ar ages, averaging 1.89 +- 0.01 Myr, are reported on anorthoclase phenocrysts from 13 pumice clasts collected from within the KBS Tuff or its correlatives. It is believed that this age is the best estimate currently available for the time of formation of this important marker horizon within the East Turkana Basin. (author)

A Systematic Comparison of the Anisotropy of Magnetic Susceptibility (AMS) and Anisotropy of Remanence (ARM) Fabrics of Ignimbrites: Examples from the Quaternary Bandelier Tuff, Jemez Mountains, New Mexico and Miocene Ignimbrites Near Gold Point, Nevada

Science.gov (United States)

Lycka, Ranyah

Anisotropy of magnetic susceptibility (AMS) has been widely used to define petrofabrics in silicic, elevated-temperature pyroclastic deposits (i.e., ignimbrites) and these fabrics have been successfully utilized to infer pyroclastic emplacement, or transport, directions in many cases. Selected exposures of the Quaternary Bandelier Tuff, exposed in the Jemez Mountains, New Mexico, have been studied to systematically compare anisotropy of remanence (mainly anhysteretic remanent magnetization, AARM) with AMS data from the same sites. In addition, as part of a broad study to understand the Neogene history of deformation associated with a displacement transfer system in the western Great Basin, paleomagnetic and magnetic fabric data have been collected from ignimbrites that originated from the Timber Mountain Caldera complex, active from about 14 to 11.5 Ma. Here, AMS and AARM are compared for 21 (9-12 samples per site) sites in the Quaternary Bandelier Tuff, and 15 (9-10 samples per site) sites in Timber Mountain ignimbrites, with each chosen to examine the effects of varying degrees of welding and crystal content on the fabrics obtained. The relationships between AARM and AMS fabrics for the selected sites are not uniform, and include normal, intermediate, reverse, and oblique fabrics. The differences may be controlled by the degree of welding and/or crystal content, which requires further explanation. Ultimately, the fabrics identified in both suites of rocks are compared with anisotropy of isothermal remanent magnetization (AIRM) data, along with other rock magnetic data, to more fully evaluate the domain state control on the fabrics.

Metallography of Battery Resistance Spot Welds

Science.gov (United States)

Martinez, J. E.; Johannes, L. B.; Gonzalez, D.; Yayathi, S.; Figuered, J. M.; Darcy, E. C.; Bilc, Z. M.

2015-01-01

Li-ion cells provide an energy dense solution for systems that require rechargeable electrical power. However, these cells can undergo thermal runaway, the point at which the cell becomes thermally unstable and results in hot gas, flame, electrolyte leakage, and in some cases explosion. The heat and fire associated with this type of event is generally violent and can subsequently cause damage to the surrounding system or present a dangerous risk to the personnel nearby. The space flight environment is especially sensitive to risks particularly when it involves potential for fire within the habitable volume of the International Space Station (ISS). In larger battery packs such as Robonaut 2 (R2), numerous Li-ion cells are placed in parallel-series configurations to obtain the required stack voltage and desired run-time or to meet specific power requirements. This raises a second and less obvious concern for batteries that undergo certification for space flight use: the joining quality at the resistance spot weld of battery cells to component wires/leads and battery tabs, bus bars or other electronic components and assemblies. Resistance spot welds undergo materials evaluation, visual inspection, conductivity (resistivity) testing, destructive peel testing, and metallurgical examination in accordance with applicable NASA Process Specifications. Welded components are cross-sectioned to ensure they are free of cracks or voids open to any exterior surface. Pore and voids contained within the weld zone but not open to an exterior surface, and are not determined to have sharp notch like characteristics, shall be acceptable. Depending on requirements, some battery cells are constructed of aluminum canisters while others are constructed of steel. Process specific weld schedules must be developed and certified for each possible joining combination. The aluminum canisters' positive terminals were particularly difficult to weld due to a bi-metal strip that comes ultrasonically

Boiling-over dense pyroclastic density currents during the formation of the 100 km3 Huichapan ignimbrite in Central Mexico: Stratigraphic and lithofacies analysis

Science.gov (United States)

Pacheco-Hoyos, Jaime G.; Aguirre-Díaz, Gerardo J.; Dávila-Harris, Pablo

2018-01-01

A lithofacies analysis of the Huichapan ignimbrite has been undertaken to evaluate its depositional history from large pyroclastic density currents. The Huichapan ignimbrite is a massive ignimbrite sheet with a maximum runout of at least 55 km and thickness variations between 6 and 80 m. The lower portion of the Huichapan ignimbrite consists of a large plateau [ 100 km3; 69 km3 as dense-rock equivalent (DRE)] of massive ignimbrites with welding variations from densely welded to partly welded, devitrification, and high-temperature vapor-phase alteration. The lower part grades laterally to moderately welded and non-devitrified ignimbrites. These variations are interpreted as the sedimentation of density-stratified pyroclastic density currents erupted as boiling-over pulses from the Huichapan-Donguinyó caldera complex at a continuous rate, supporting deposition by quasi-steady progressive aggradation of sustained and hot currents. To the north of the caldera, the lower portion of the ignimbrite consists of a small plateau (< 10 km3) in which the densely welded and devitrified lithofacies are absent. Our interpretation is that the pyroclastic density currents flowed late to the north of the caldera and formed a smaller ignimbrite plateau with respect to the western one. This northern ignimbrite plateau cooled faster than the western ignimbrite plateau. Deposition-induced topographic modifications suggest that topographic obstacles, such as remnants of older volcanoes, may have promoted the deviation of the density currents to the north. The upper portion of the ignimbrite is composed of extensive, massive, coarse clast-rich, non-devitrified, and non-welded ignimbrites with abundant fines-poor pipes. This upper part was deposited from largely sustained and rapidly aggrading high-concentration currents in a near end-member, fluid escape-dominated flow boundary zone. The absence of welding in the upper portion may record pyroclastic density currents cooling during the

Biogas cleaning and upgrading with natural zeolites from tuffs.

Science.gov (United States)

Paolini, Valerio; Petracchini, Francesco; Guerriero, Ettore; Bencini, Alessandro; Drigo, Serena

2016-01-01

CO2 adsorption on synthetic zeolites has become a consolidated approach for biogas upgrading to biomethane. As an alternative to synthetic zeolites, tuff waste from building industry was investigated in this study: indeed, this material is available at a low price and contains a high fraction of natural zeolites. A selective adsorption of CO2 and H2S towards CH4 was confirmed, allowing to obtain a high-purity biomethane (CO2 biogas samples were used, and no significant effects due to biogas impurities (e.g. humidity, dust, moisture, etc.) were observed. Thermal and vacuum regenerations were also optimized and confirmed to be possible, without significant variations in efficiency. Hence, natural zeolites from tuffs may successfully be used in a pressure/vacuum swing adsorption process.

Hydraulic Characterization of Overpressured Tuffs in Central Yucca Flat, Nevada Test Site, Nye County, Nevada

Energy Technology Data Exchange (ETDEWEB)

K.J. Halford; R.J. Laczniak; D.L. Galloway

2005-10-07

A sequence of buried, bedded, air-fall tuffs has been used extensively as a host medium for underground nuclear tests detonated in the central part of Yucca Flat at the Nevada Test Site. Water levels within these bedded tuffs have been elevated hundreds of meters in areas where underground nuclear tests were detonated below the water table. Changes in the ground-water levels within these tuffs and changes in the rate and distribution of land-surface subsidence above these tuffs indicate that pore-fluid pressures have been slowly depressurizing since the cessation of nuclear testing in 1992. Declines in ground-water levels concurrent with regional land subsidence are explained by poroelastic deformation accompanying ground-water flow as fluids pressurized by underground nuclear detonations drain from the host tuffs into the overlying water table and underlying regional carbonate aquifer. A hydraulic conductivity of about 3 x 10-6 m/d and a specific storage of 9 x 10-6 m-1 are estimated using ground-water flow models. Cross-sectional and three-dimensional ground-water flow models were calibrated to measured water levels and to land-subsidence rates measured using Interferometric Synthetic Aperture Radar. Model results are consistent and indicate that about 2 million m3 of ground water flowed from the tuffs to the carbonate rock as a result of pressurization caused by underground nuclear testing. The annual rate of inflow into the carbonate rock averaged about 0.008 m/yr between 1962 and 2005, and declined from 0.005 m/yr in 2005 to 0.0005 m/yr by 2300.

Evenly-spaced columns in the Bishop Tuff as relicts of hydrothermal convection

Science.gov (United States)

Randolph-Flagg, N. G.; Breen, S. J.; Hernandez, A.; Self, S.; Manga, M.

2015-12-01

A few square km of the Bishop Tuff in eastern California, USA have evenly spaced erosional columns. These columns are more resistant to erosion due to the precipitation of the low-temperature zeolite (120-200 ºC), mordenite, which is not found in the surrounding tuff. Similar features observed in the Bandelier Tuff were hypothesized to form when cold water from above infiltrated into the still-hot tuff interior. This water would become gravitationally unstable and produced convection with steam upwellings and liquid water downwellings. These downwellings became cemented with mordenite while the upwellings were too dry for chemical reactions. We use two methods to quantitatively assess this hypothesis. First, scaling that ignores the effects of latent heat and mineral precipitation suggests the Rayleigh number (Ra, a measure of convective vigor) for this system is ~103 well above the critical Ra of 4π2. Second, to account for the effect of multiphase flow and latent heat, we use two-dimensional numerical models in the finite difference code HYDROTHERM. We find that the geometry of flow is consistent with field observations and confirm that geometry is sensitive to permeability and topography. These tests suggest a few things about low-pressure hydrothermal systems. 1) The geometry of at least some convection appears to be broadly captured by linear stability theory that ignores reactive transport, heterogeneity of host rock, and the effects of latent heat. 2) Topographic flow sets the wavelength of convection meaning that these columns formed somewhere without topography—probably a lake. Finally, these observations imply a wet paleoclimate in the Eastern Sierra namely that, in the aftermath of the Long Valley eruption, either rain or snow was able to pool in the caldera before the tuff cooled on the order of a hundred years after the eruption.

On the movement of a liquid front in an unsaturated, fractured porous medium, Part 1

International Nuclear Information System (INIS)

Nitao, J.J.; Buscheck, T.A.

1989-06-01

The primary aim of this paper is to present approximate analytical solutions of the fracture flow which gives the position of the liquid fracture front as a function of time. These solutions demonstrate that the liquid movement in the fracture can be classified into distinctive time periods, or flow regimes. It is also shown that when plotted versus time using a log-log scale, the liquid fracture front position asymptotically approaches a series of line segments. Two-dimensional numerical simulations were run utilizing input data applicable to the densely welded, fractured tuff found at Yucca Mountain in order to confirm these observations. 19 refs., 15 figs., 8 tabs

Performance testing of waste forms in a tuff environment

International Nuclear Information System (INIS)

Oversby, V.M.

1983-11-01

This paper describes experimental work conducted to establish the chemical composition of water which will have reacted with Topopah Spring Member tuff prior to contact with waste packages. The experimental program to determine the behavior of spent fuel and borosilicate glass in the presence of this water is then described. Preliminary results of experiments using spent fuel segments with defects in the Zircaloy cladding are presented. Some results from parametric testing of a borosilicate glass with tuff and 304L stainless steel are also discussed. Experiments conducted using Topopah Spring tuff and J-13 well water have been conducted to provide an estimate of the post-emplacement environment for waste packages in a repository at Yucca Mountain. The results show that emplacement of waste packages should cause only small changes in the water chemistry and rock mineralogy. The changes in environment should not have any detrimental effects on the performance of metal barriers or waste forms. The NNWSI waste form testing program has provided preliminary results related to the release rate of radionuclides from the waste package. Those results indicate that release rates from both spent fuel and borosilicate glass should be below 1 part in 10 5 per year. Future testing will be directed toward making release rate testing more closely relevant to site specific conditions. 17 references, 7 figures

Bench-scale experimental determination of the thermal diffusivity of crushed tuff

International Nuclear Information System (INIS)

Ryder, E.E.; Finley, R.E.; George, J.T.; Ho, C.K.; Longenbaugh, R.S.; Connolly, J.R.

1996-06-01

A bench-scale experiment was designed and constructed to determine the effective thermal diffusivity of crushed tuff. Crushed tuff particles ranging from 12.5 mm to 37.5 mm (0.5 in. to 1.5 in.) were used to fill a cylindrical volume of 1.58 m 3 at an effective porosity of 0.48. Two iterations of the experiment were completed; the first spanning approximately 502 hours and the second 237 hours. Temperatures near the axial heater reached 700 degrees C, with a significant volume of the test bed exceeding 100 degrees C. Three post-test analysis techniques were used to estimate the thermal diffusivity of the crushed tuff. The first approach used nonlinear parameter estimation linked to a one dimensional radial conduction model to estimate thermal diffusivity from the first 6 hours of test data. The second method used the multiphase TOUGH2 code in conjunction with the first 20 hours of test data not only to estimate the crushed tuffs thermal diffusivity, but also to explore convective behavior within the test bed. Finally, the nonlinear conduction code COYOTE-II was used to determine thermal properties based on 111 hours of cool-down data. The post-test thermal diffusivity estimates of 5.0 x 10-7 m 2 /s to 6.6 x 10-7 m 2 /s were converted to effective thermal conductivities and compared to estimates obtained from published porosity-based relationships. No obvious match between the experimental data and published relationships was found to exist; however, additional data for other particle sizes and porosities are needed

Analysis of the rock mechanics properties of volcanic tuff units from Yucca Mountain, Nevada Test Site

International Nuclear Information System (INIS)

Price, R.H.

1983-08-01

Over two hundred fifty mechanical experiments have been run on samples of tuff from Yucca Mountain, Nevada Test Site. Cores from the Topopah Spring, Calico Hills, Bullfrog and Tram tuff units were deformed to collect data for an initial evaluation of mechanical (elastic and strength) properties of the potential horizons for emplacement of commercial nuclear wastes. The experimental conditions ranged in sample saturation from room dry to fully saturated, confining pressure from 0.1 to 20 MPa, pore pressure from 0.1 to 5 MPa, temperature from 23 to 200 0 C, and strain rate from 10 -7 to 10 -2 s -1 . These test data have been analyzed for variations in elastic and strength properties with changes in test conditions, and to study the effects of bulk-rock characteristics on mechanical properties. In addition to the site-specific data on Yucca Mountain tuff, mechanical test results on silicic tuff from Rainier Mesa, Nevada Test Site, are also discussed. These data both overlap and augment the Yucca Mountain tuff data, allowing more definitive conclusions to be reached, as well as providing data at some test conditions not covered by the site-specific tests

Pena Blanca uranium deposits and ash-flow tuffs relationship

International Nuclear Information System (INIS)

Magonthier, M.

1987-01-01

The Pena Blanca uranium deposits (Chihuahua, Mexico) are associated with a Tertiary sequence of ash-flow tuffs. Stratigraphic control is dominant and uranium mineralization occurs in stratiform and fracture-controlled deposits within 44 My-old units: Nopal Rhyolite and Escuadra Rhyolite. These units consist of highly vapor-phase crystallized ash-flow tuffs. They contain sanidine, quartz and granophyric phenocrysts, and minor ferromagnesian silicates. Nopal and Escuadra units are high-silica alkali-rich rhyolites that have a primary potassic character. The trace-element chemistry shows high concentrations in U-Th-Rb-Cs and low contents in Ba-Sr-Eu. These chemical properties imply a genetic relationship between deposits and host-units. The petrochemical study show that the Nopal Rhyolite and Escuadra Rhyolite are the source of U and of hydrothermal solutions [fr

Mo and Ni Removal from Drinking Water Using Zeolitic Tuff from Jordan

Directory of Open Access Journals (Sweden)

Khalil M. Ibrahim

2016-11-01

Full Text Available Mo and Ni metals could be hazardous in natural waters. The initial Mo and Ni concentration in the sampled domestic drinking water of north Jordan is 550 and 110 μg/L, respectively. The efficiency of using natural faujasite–phillipsite and phillipsite–chabazite tuffs in removing Mo and Ni from contaminated drinking water was tested. Batch experiments using different weights of the adsorbent were conducted at different contact times to determine the optimum conditions. The maximal uptake capacity of Mo from drinking water was equivalent to 440–420 μg/g adsorbent. The maximum removal efficiency of Mo by faujasite–phillipsite, phillipsite–chabazite, and the modified surfactant phillipsite–chabazite tuffs were 80%, 76%, and 78%, respectively. The proportional relationship between contact time and removal efficiency of Ni from water samples was observed. The maximum removal efficiency of Ni by the zeolitic tuffs is up to 90% compared to the original groundwater sample.

Gravitational slope-deformation of a resurgent caldera: New insights from the mechanical behaviour of Mt. Nuovo tuffs (Ischia Island, Italy)

Science.gov (United States)

Marmoni, G. M.; Martino, S.; Heap, M. J.; Reuschlé, T.

2017-10-01

Ischia Island (Italy) is an impressive example of the rare phenomenon of caldera resurgence. The emplacement and replenishment of magmas at shallow depth resulted in a vertical uplift of about 900 m, concentrated in the western portion of Mt. Epomeo (789 m a.s.l.). As a consequence of this uplift, the island has experienced several slope instabilities at different scales since the Holocene, from shallow mass movements to large rock and debris avalanches. These mass wasting events, which mobilised large volumes of greenish alkali-trachytic tuff (the Mt. Epomeo Green Tuff, MEGT), were strictly related to volcano-tectonic activity and the interaction between the volcanic slopes and the hydrothermal system beneath the island. Deep-Seated Gravitational Slope Deformation (DSGSD) at Mt. Nuovo, located adjacent to densely populated coastal villages, is an ongoing process that covers an area of 1.6 km2. The Mt. Nuovo DSGSD involves a rock mass volume of 190 Mm3 and is accommodated by a main shear zone and a series of sub-vertical fault zones associated with high-angle joint sets. To improve our understanding of this gravity-induced process, we performed a physical (porosity and permeability) and mechanical (uniaxial and triaxial deformation experiments) characterisation of two ignimbrite deposits - both from the MEGT - that form a significant component of the NW sector of Mt. Epomeo. The main conclusions drawn from our experiments are twofold. First, the presence of water dramatically reduces the strength of the tuffs, suggesting that the movement of fluids within the hydrothermal system could greatly impact slope stability. Second, the transition from brittle (dilatant) to ductile (compactant) behaviour in the tuffs of the MEGT occurs at a very low effective pressure, analogous to a depth of a couple of hundred metres, and that this transition is likely moved closer to the surface in the presence of water. We hypothesise that compactant (porosity decreasing) behaviour at

A natural analogue for high-level waste in tuff: Chemical analysis and modeling of the Valles site

International Nuclear Information System (INIS)

Stockman, H.W.; Krumhansl, J.L.; Ho, C.K.; Kovach, L.; McConnell, V.S.

1995-01-01

The contact between an obsidian flow and a steep-walled tuff canyon was examined as an analogue for a high-level waste repository. The analogue site is located in the Valles Caldera in New Mexico, where a massive obsidian flow filled a paleocanyon in the Battleship Rock Tuff. The obsidian flow provided a heat source, analogous to waste panels or an igneous intrusion in a repository, and caused evaporation and migration of water. The tuff and obsidian samples were analyzed for major and trace elements and mineralogy by INAA, XRF, x-ray diffraction, and scanning electron microscopy and electron microprobe. Samples were also analyzed for D/H and 39 Ar/ 40 Ar isotopic composition. Overall, the effects of the heating event seem to have been slight and limited to the tuff nearest the contact. There is some evidence of devitrification and migration of volatiles in the tuff within 10 m of the contact, but variations in major and trace element chemistry are small and difficult to distinguish from the natural (pre-heating) variability of the rocks

Environmental effects on corrosion in the Tuff repository

International Nuclear Information System (INIS)

Beavers, J.A.; Thompson, N.G.

1990-02-01

Cortest Columbus is investigating the long-term performance of container materials used for high-level waste packages as part of the information needed by the Nuclear Regulatory Commission to assess the Department of Energy's application to construct a geologic repository for high-level radioactive waste. The scope of work consists of employing short-term techniques, to examine a wide range of possible failure modes. Long-term tests are being used to verify and further examine specific failure modes identified as important by the short-term studies. The original focus of the program was on the salt repository but the emphasis was shifted to the Tuff repository. This report summarizes the results of a literature survey performed under Task 1 of the program. The survey focuses on the influence of environmental variables on the corrosion behavior of candidate container materials for the Tuff repository. Environmental variables considered include: radiation, thermal and microbial effects. 80 refs., 44 figs., 44 tabs

Corrosion testing of type 304L stainless steel in tuff groundwater environments

International Nuclear Information System (INIS)

Westerman, R.E.; Pitman, S.G.; Haberman, J.H.

1987-11-01

The stress-corrosion cracking (SCC) resistance of Type 304L stainless steel (SS) to elevated temperatures in tuff rock and tuff groundwater environments was determined under irradiated and nonirradiated conditions using U-bend specimens and slow-strain-rate tests. The steel was tested both in the solution-annealed condition and after sensitization heat treatments. The material was found to be susceptible to SCC in both the solution-annealed and solution-annealed-and-sensitized conditions when exposed to an irradiated crushed tuff rock environment containing air and water vapor at 90 0 C. A similar exposure at 50 0 C did not result in failure after a 25-month test duration. Specimens of sensitized 304 SS conditioned with a variety of sensitization heat treatments resisted failure during a test of 1-year duration in which a nonirradiated environment of tuff rock and groundwater held at 200 0 C was allowed to boil to dryness on a cyclical basis. All specimens of sensitized 304 SS exposed to this environment failed. Slow-strain-rate studies were performed on 304L, 304, and 316L SS specimens. The 304L SS was tested in J-13 well water at 150 0 C, and the 316L SS at 95 0 C. Neither material showed evidence of SCC in these tests. Sensitized 304 SS did exhibit SCC in J-13 well water in tests conducted at 150 0 C. 12 refs., 27 figs., 13 tabs

Prediction of Weld Residual Stress of Narrow Gap Welds

International Nuclear Information System (INIS)

Yang, Jun Seog; Huh, Nam Su

2010-01-01

The conventional welding technique such as shield metal arc welding has been mostly applied to the piping system of the nuclear power plants. It is well known that this welding technique causes the overheating and welding defects due to the large groove angle of weld. On the other hand, the narrow gap welding(NGW) technique has many merits, for instance, the reduction of welding time, the shrinkage of weld and the small deformation of the weld due to the small groove angle and welding bead width comparing with the conventional welds. These characteristics of NGW affect the deformation behavior and the distribution of welding residual stress of NGW, thus it is believed that the residual stress results obtained from conventional welding procedure may not be applied to structural integrity evaluation of NGW. In this paper, the welding residual stress of NGW was predicted using the nonlinear finite element analysis to simulate the thermal and mechanical effects of the NGW. The present results can be used as the important information to perform the flaw evaluation and to improve the weld procedure of NGW

Modeling of flow through fractured tuff at Fran Ridge

International Nuclear Information System (INIS)

Eaton, R.R.; Ho, C.K.; Glass, R.J.; Nicholl, M.J.; Arnold, B.W.

1996-01-01

Numerical studies have modeled an infiltration experiment at Fran Ridge, using the TOUGH2 code, to aid in the selection of computational models for waste repository performance assessment. This study investigates the capabilities of TOUGH2 to simulate transient flows through highly fractured tuff, and provides a possible means of calibrating hydrologic parameters such as effective fracture aperture and fracture-matrix connectivity. Two distinctly different conceptual models were used in the TOUGH2 code, the dual permeability model and the equivalent continuum model. The field experiments involved the infiltration of dyed ponded water in highly fractured tuff. The infiltration observed in the experiment was subsequently modeled using Fran Ridge fracture frequencies, obtained during post-experiment site excavation. Comparison of the TOUGH2 results obtained using the two conceptual models gives insight into their relative strengths and weaknesses

Results and interpretation of preliminary aquifer tests in boreholes UE-25c number-sign 1, UE-25c number-sign 2, and UE-25c number-sign 3, Yucca Mountain, Nye County, Nevada

International Nuclear Information System (INIS)

Geldon, A.L.

1996-01-01

Pumping and injection tests conducted in 1983 and 1984 in boreholes UE-25c number-sign 1, UE-25c number-sign 2, and UE-25c number-sign 3 (the c-holes) at Yucca Mountain, Nevada, were analyzed with respect to information obtained from lithologic and borehole geophysical logs, core permeameter tests, and borehole flow surveys. The three closely spaced c-holes, each of which is about 3,000 feet deep, are completed mainly in nonwelded to densely welded, ash-flow tuff of the tuffs and lavas of Calico Hills and the Crater Flat Tuff of Miocene age. Below the water table, tectonic and cooling fractures pervade the tuffaceous rocks but are distributed mainly in 11 transmissive intervals, many of which also have matrix permeability. Information contained in this report is presented as part of ongoing investigations by the US Geological Survey (USGS) regarding the hydrologic and geologic suitability of Yucca Mountain, Nevada, as a potential site for the storage of high-level nuclear waste in an underground mined geologic repository. This investigation was conducted in cooperation with the US Department of Energy under Interagency Agreement DE-AI08-78ET44802, as part of the Yucca Mountain Site Characterization Project

Methodology for determining time-dependent mechanical properties of tuff subjected to near-field repository conditions

International Nuclear Information System (INIS)

Blacic, J.D.; Andersen, R.

1983-01-01

We have established a methodology to determine the time dependence of strength and transport properties of tuff under conditions appropriate to a nuclear waste repository. Exploratory tests to determine the approximate magnitudes of thermomechanical property changes are nearly complete. In this report we describe the capabilities of an apparatus designed to precisely measure the time-dependent deformation and permeability of tuff at simulated repository conditions. Preliminary tests with this new apparatus indicate that microclastic creep failure of tuff occurs over a narrow strain range with little precursory Tertiary creep behavior. In one test, deformation under conditions of slowly decreasing effective pressure resulted in failure, whereas some strain indicators showed a decreasing rate of strain

Methodology for determining time-dependent mechanical properties of tuff subjected to near-field repository conditions

Energy Technology Data Exchange (ETDEWEB)

Blacic, J.D.; Andersen, R.

1983-01-01

We have established a methodology to determine the time dependence of strength and transport properties of tuff under conditions appropriate to a nuclear waste repository. Exploratory tests to determine the approximate magnitudes of thermomechanical property changes are nearly complete. In this report we describe the capabilities of an apparatus designed to precisely measure the time-dependent deformation and permeability of tuff at simulated repository conditions. Preliminary tests with this new apparatus indicate that microclastic creep failure of tuff occurs over a narrow strain range with little precursory Tertiary creep behavior. In one test, deformation under conditions of slowly decreasing effective pressure resulted in failure, whereas some strain indicators showed a decreasing rate of strain.

Stress corrosion cracking tests on high-level-waste container materials in simulated tuff repository environments

International Nuclear Information System (INIS)

Abraham, T.; Jain, H.; Soo, P.

1986-06-01

Types 304L, 316L, and 321 austenitic stainless steel and Incoloy 825 are being considered as candidate container materials for emplacing high-level waste in a tuff repository. The stress corrosion cracking susceptibility of these materials under simulated tuff repository conditions was evaluated by using the notched C-ring method. The tests were conducted in boiling synthetic groundwater as well as in the steam/air phase above the boiling solutions. All specimens were in contact with crushed Topopah Spring tuff. The investigation showed that microcracks are frequently observed after testing as a result of stress corrosion cracking or intergranular attack. Results showing changes in water chemistry during test are also presented

Sorption and desorption of remazol yellow by a Fe-zeolitic tuff

International Nuclear Information System (INIS)

Solache R, M. J.; Villalva C, R.; Diaz N, M. C.

2010-01-01

The adsorption of remazol yellow from aqueous solution was evaluated using a Fe-zeolitic tuff. The adsorbent was characterized by scanning electron microscopy, IR spectroscopy and X-ray diffraction. Sorption kinetic and isotherms were determined and the adsorption behavior was analyzed. Kinetic pseudo-second order and Langmuir-Freundlich models were successfully applied to the experimental results, indicating chemisorption on a heterogeneous material. The regeneration of the material was best accomplished by using a H 2 O 2 solution. The sorption capacity of the Fe-zeolitic tuff increased when the saturated samples were treated with a H 2O2 or FeCl 3 solution. (Author)

Sorption and desorption of remazol yellow by a Fe-zeolitic tuff

Energy Technology Data Exchange (ETDEWEB)

Solache R, M. J. [ININ, Departamento de Quimica, Carretera Mexico-Toluca s/n, 52750 Ocoyoacac, Estado de Mexico (Mexico); Villalva C, R.; Diaz N, M. C., E-mail: marcos.solache@inin.gob.m [Instituto Tecnologico de Toluca, Division de Estudios del Posgrado, Av. Tecnologico s/n, Ex-Rancho La Virgen, 52140 Metepec, Estado de Mexico (Mexico)

2010-07-01

The adsorption of remazol yellow from aqueous solution was evaluated using a Fe-zeolitic tuff. The adsorbent was characterized by scanning electron microscopy, IR spectroscopy and X-ray diffraction. Sorption kinetic and isotherms were determined and the adsorption behavior was analyzed. Kinetic pseudo-second order and Langmuir-Freundlich models were successfully applied to the experimental results, indicating chemisorption on a heterogeneous material. The regeneration of the material was best accomplished by using a H{sub 2}O{sub 2} solution. The sorption capacity of the Fe-zeolitic tuff increased when the saturated samples were treated with a H{sub 2O2} or FeCl{sub 3} solution. (Author)

Investigation on mechanical properties of welded material under different types of welding filler (shielded metal arc welding)

Science.gov (United States)

Tahir, Abdullah Mohd; Lair, Noor Ajian Mohd; Wei, Foo Jun

2018-05-01

The Shielded Metal Arc Welding (SMAW) is (or the Stick welding) defined as a welding process, which melts and joins metals with an arc between a welding filler (electrode rod) and the workpieces. The main objective was to study the mechanical properties of welded metal under different types of welding fillers and current for SMAW. This project utilized the Design of Experiment (DOE) by adopting the Full Factorial Design. The independent variables were the types of welding filler and welding current, whereas the other welding parameters were fixed at the optimum value. The levels for types of welding filler were by the models of welding filler (E6013, E7016 and E7018) used and the levels for welding current were 80A and 90A. The responses were the mechanical properties of welded material, which include tensile strength and hardness. The experiment was analyzed using the two way ANOVA. The results prove that there are significant effects of welding filler types and current levels on the tensile strength and hardness of the welded metal. At the same time, the ANOVA results and interaction plot indicate that there are significant interactions between the welding filler types and the welding current on both the hardness and tensile strength of the welded metals, which has never been reported before. This project found that when the amount of heat input with increase, the mechanical properties such as tensile strength and hardness decrease. The optimum tensile strength for welded metal is produced by the welding filler E7016 and the optimum of hardness of welded metal is produced by the welding filler E7018 at welding current of 80A.

Juvenile fragment studies on lapilli tuffs of the Messel maar-diatreme-volcano, Germany: implications for rockmagnetic properties

Science.gov (United States)

Nitzsche, T.; de Wall, H.; Rolf, C.; Schuessler, U.

2006-12-01

In 2001 the 433 m deep Messel 2001 bore hole was drilled in the centre of the Messel Pit, 25 km south of Frankfurt (Germany). Interdisciplinary, geoscientific results obtained from this drilling proved the origin of the circular-shaped basin as a maar-diatreme-structure beneath the surface. Recovered deposits consist of sedimentary rocks (0-240 m) and volcaniclastic rocks such as lapilli tuffs (240-373 m) as well as rocks of the underlying diatreme breccia (373-433 m). The lapilli tuffs, as matter of interest here, show little differentiation on a macro- and microscopic scale and appear as unsorted volcaniclastics with dominating juvenile lapilli and accidental clasts in the range of (sub)millimetres to centimetres in diameter. Decimeter-sized blocks of the crystalline basement occur at certain depths, but are comparatively scarce and inconspicuous, concerning the total thickness of the tuffs. Rock magnetic properties measured on core samples of the lapilli tuffs explain the origin of detected downhole magnetic anomalies performed during the drilling project 2001. Thereby, the juvenile fragments as main carrier of ferrimagnetic minerals (titano-magnetites) specify the rock magnetic character of the volcanic material and account for downhole logging data of the magnetic susceptibility (MS) and the natural remanent magnetisation (NRM). Besides similar remanence acquisition properties throughout the lapilli tuffs, differences in the magnetic stability behaviour are realised for the upper and lower half of the tuffs. Thermal magnetic experiments prove the magnetic differences and the acquisition of (partial) thermal remanent magnetisation (pTRM), respectively, and allow estimations of emplacement temperatures 300 ° C for the lower half of the lapilli tuffs. This study deals with image analytical and geochemical investigations on juvenile fragments as implication for the rock magnetic results and provides insights into the heat and magma source of the Messel maar

Magnetic Fabrics and Source Implications of Chisulryoung Ignimbrites, South Korea

Directory of Open Access Journals (Sweden)

Hoabin Hong

2016-08-01

Full Text Available The anisotropy of magnetic susceptibility (AMS of late Cretaceous ash-flow tuffs in Chisulryoung Volcanic Formation, southeastern Korea was studied to define the primary pyroclastic flow azimuth. AMS data revealed a dominant oblate fabric with a tight clustering of k3 (minimum axis of magnetic susceptibility and shallow dispersal of k1 (maximum axis of magnetic susceptibility and k2 (intermediate axis of magnetic susceptibility. Dominance of oblate fabrics indicates clast imbrications imposed by compaction and welding. Flow azimuth inferred from AMS data indicates the nearby intrusive welded tuff (IWT as the source of calderas for ignimbrites. Such an inference is supported by geologic investigations, in which the IWT displays eutaxitic textures nearly parallel to its subvertical contacts. The results are compatible with a unique prolate fabric and an anomalously high inclination observed for the IWT, possibly produced by rheomorphic flows as the welded tuff is squeezed along the rough-surfaced dyke walls due to agglutination.

Recent developments in stochastic modeling and upscaling of hydrologic properties in tuff

International Nuclear Information System (INIS)

Rautman, C.A.; Robey, T.H.

1992-01-01

A set of detailed geostatistical simulations of porosity has been produced for a layered stratigraphic sequence of welded and nonwelded volcanic tuffs at Yucca Mountain, Nevada. The simulations are produced using a composite. model of spatial continuity and they are highly conditioned to abundant drill hole (core) information. A set of derivative simulations of saturated hydraulic conductivity has been produced, in the absence of conditioning data, using a cross-variable relationship developed from similar data elsewhere. The detailed simulations reproduce both the major stratigraphic units and finer scale layering indicated by the drill hole data. These simulations have been scaled up several order of magnitude to represent block-scale effective hydrologic properties suitable for use in numerical modeling of groundwater flow and transport. The upscaling process involves the reformulation of a previously reported method that iteratively adapts an initial arbitrary grid to ''homogenize'' the detailed hydraulic properties contained within the adjusted cell limits and to minimize the size of cell in highly heterogeneous regions. Although the computation of the block-effective property involves simple numerical averaging, the blocks over which these averages are computed are relatively homogeneous, which reduces the numerical difficulties involved in averaging non-additive properties, such as permeability. The entire process of simulation and upscaling is rapid and computationally efficient compared with alterative techniques. It is thus suitable for the Monte Carlo evaluation of the uncertainty in site characterization as it affects the results of groundwater flow and transport calculations

Weld Nugget Temperature Control in Thermal Stir Welding

Science.gov (United States)

Ding, R. Jeffrey (Inventor)

2014-01-01

A control system for a thermal stir welding system is provided. The control system includes a sensor and a controller. The sensor is coupled to the welding system's containment plate assembly and generates signals indicative of temperature of a region adjacent and parallel to the welding system's stir rod. The controller is coupled to the sensor and generates at least one control signal using the sensor signals indicative of temperature. The controller is also coupled to the welding system such that at least one of rotational speed of the stir rod, heat supplied by the welding system's induction heater, and feed speed of the welding system's weld material feeder are controlled based on the control signal(s).

Transition welds in welding of two-ply steels

International Nuclear Information System (INIS)

Fartushnyj, V.G.; Evsyukov, Yu.G.

1977-01-01

Studied were physico-mechanical properties of welds made by various welding wires of chromium-nickel and nickel-chromium steels in submerged arc welding of double-layer steels with main layer of the VSt.3sp. carbon steel. It is shown that service-reliable structures welded of two-layer steels are obtained by providing the content from 11 to 20 % Ni in the automatically welded transition layer

Weld controller for automated nuclear service welding

International Nuclear Information System (INIS)

Barfield, K.L.; Strubhar, P.M.; Green, D.I.

1995-01-01

B and W Nuclear Technologies (BWNT) uses many different types of weld heads for automated welding in the commercial nuclear service industry. Some weld heads are purchased as standard items, while others are custom designed and fabricated by BWNT requiring synchronized multiaxis motion control. BWNT recently completed a development program to build a common weld controller that interfaces to all types of weld heads used by BWNT. Their goal was to construct a system that had the flexibility to add different modules to increase the capability of the controller as different application needs become necessary. The benefits from having a common controller are listed. This presentation explains the weld controller system and the types of applications to which it has been applied

Use of servo controlled weld head for end closure welding

Energy Technology Data Exchange (ETDEWEB)

Pathak, S.K.; Setty, D.S.; Rameswara Rao, A.; Hemantha Rao, G.V.S.; Jayaraj, R.N. [Nuclear Fuel Complex, Dept. of Atomic Energy, Hyderabad (India)

2010-07-01

In the PHWR fuel fabrication line resistance welding processes are used for joining various zirconium based alloy components to fuel tube of similar material. The quality requirement of these welding processes is very stringent and has to meet all the product requirements. At present these welding processes are being carried out by using standard resistance welding machines. In the resistance welding process in addition to current and time, force is one of the critical and important parameter, which influences the weld quality. At present advanced feed back type fast response medium frequency weld controllers are being used. This has upslope/down slope, constant and repetitive weld pattern selection features makes this critical welding process more reliable. Compared to weld controllers, squeeze force application devices are limited and normally standard high response pneumatic cylinders are used in the welding process. With this type of devices the force is constant during welding process and cannot be varied during welding process as per the material deformation characteristics. Similarly due to non-availability of feed back systems in the squeeze force application systems restricts the accuracy and quality of the welding process. In the present paper the influence of squeeze force pattern on the weld quality using advanced feed back type servo based force control system was studied. Different squeeze forces were used during pre and post weld heat periods along with constant force and compared with the weld quality. (author)

Welding hazards

International Nuclear Information System (INIS)

Khan, M.A.

1992-01-01

Welding technology is advancing rapidly in the developed countries and has converted into a science. Welding involving the use of electricity include resistance welding. Welding shops are opened in residential area, which was causing safety hazards, particularly the teenagers and children who eagerly see the welding arc with their naked eyes. There are radiation hazards from ultra violet rays which irritate the skin, eye irritation. Welding arc light of such intensity could damage the eyes. (Orig./A.B.)

Research on the calculation method of shale and tuff content: taking tuffaceous reservoirs of X depression in the Hailar–Tamtsag Basin as an example

International Nuclear Information System (INIS)

Liu, Sihui; Huang, Buzhou; Pan, Baozhi; Guo, Yuhang; Fang, Chunhui; Wang, Guiping; Sun, Fengxian; Qiu, Haibo; Jiang, Bici

2015-01-01

Shale content is known in reservoir evaluation as an important parameter in well logging. However, the log response characteristics are simultaneously affected by shale and tuff existing in tuffaceous sandstone reservoirs. Due to the fact that tuff content exerts an influence on the calculation of shale content, the former is equally important as the latter. Owing to the differences in the source and composition between shale and tuff, the calculation of tuff content using the same methods for shale content cannot meet the accuracy requirements of logging evaluation. The present study takes the tuffaceous reservoirs in the X depression of the Hailar–Tamtsag Basin as an example. The differences in the log response characteristics between shale and tuff are theoretically analyzed and verified using core analysis data. The tuff is then divided into fine- and coarse-grained fractions, according to the differences in the distribution of the radioactive elements, uranium, thorium and potassium. Next, a volume model suitable for tuffaceous sandstone reservoirs is established to include a sandstone matrix, shale, fine-grained tuff, coarse-grained tuff and pore. A comparison of three optimization algorithms shows that the particle swarm optimization (PSO) yields better calculation results with small mean errors. The resistivity differences among shale, fine-grained tuff and coarse-grained tuff are considered in the calculation of saturation. The water saturation of tuffaceous reservoirs is computed using the improved Poupon’s equation, which is suitable for tuffaceous sandstone reservoirs with low water salinity. The method is used in well Y, and is shown to have a good application effect. (paper)

Advanced Welding Concepts

Science.gov (United States)

Ding, Robert J.

2010-01-01

Four advanced welding techniques and their use in NASA are briefly reviewed in this poster presentation. The welding techniques reviewed are: Solid State Welding, Friction Stir Welding (FSW), Thermal Stir Welding (TSW) and Ultrasonic Stir Welding.

Resistance seam welding

International Nuclear Information System (INIS)

Schueler, A.W.

1977-01-01

The advantages and disadvantages of the resistance seam welding process are presented. Types of seam welds, types of seam welding machines, seam welding power supplies, resistance seam welding parameters and seam welding characteristics of various metals

Welding method, and welding device for use therein, and method of analysis for evaluating welds

NARCIS (Netherlands)

Aendenroomer, A.J.; Den Ouden, G.; Xiao, Y.H.; Brabander, W.A.J.

1995-01-01

Described is a method of automatically welding pipes, comprising welding with a pulsation welding current and monitoring, by means of a sensor, the variations occurring in the arc voltage caused by weld pool oscillations. The occurrence of voltage variations with only frequency components below 100

Busted Butte : final report on laboratory radionuclide migration experiments in non-welded tuff under unsaturated and saturated conditions

International Nuclear Information System (INIS)

Vandergraaf, T.T.; Drew, D.J.; Ticknor, K.V.; Hamon, C.J.

2004-01-01

Three blocks of non-welded tuff, one nominally one cubic foot (trial block) in volume and the other two, nominally one cubic meter (1 m 3 ) in volume, were excavated from the Busted Butte Test Facility on the Nevada Test Site in 1999 and transported to the Atomic Energy of Canada Limited Whiteshell Laboratories in Pinawa, Manitoba. The trial block and one of the 1-m 3 blocks were used for radionuclide migration experiments under unsaturated conditions; the remaining 1-m3 block was used for similar migration experiments under saturated conditions. After a vertical flow of synthetic transport solution was set up under unsaturated conditions, a suite of conservative and chemically reactive radionuclide tracers was injected at volumetric flow rates of 20 mL/hr in the trial block, and 10 mL/hr in two locations on the upper surface of the 1-m 3 block. These flow rates correspond to infiltration rates of about 120 cm/year and about 17 cm/year, respectively. The duration of the migration experiment in the trial block was 87 days, while the migration experiment in the 1-m3 block was performed for a period of 588 days. Results obtained from the migration experiment in the trial block showed that transport of 95m+99 Tc, injected as the pertechnetate (an)ion, was slightly faster than that of the transport solution, using tritiated water ( 3 H 2 0) as a flow indicator. Retardation of 237 Np was consistent with that predicted from results obtained in supporting static batch sorption studies. Post-migration analysis of the flow field in the trial block showed that the front of the 22 Na plume had migrated about half the distance through the block, and that 60 Co and 137 Cs had been retained near the inlet. This observation agrees qualitatively with that predicted from the results obtained in static batch sorption studies. In the larger-scale experiment, the transport behavior of Tc was also very similar to that of the transport solution. None of the other radionuclide tracers

Comparison of Welding Residual Stresses of Hybrid Laser-Arc Welding and Submerged Arc Welding in Offshore Steel Structures

DEFF Research Database (Denmark)

Andreassen, Michael Joachim; Yu, Zhenzhen; Liu, Stephen

2016-01-01

In the offshore industry, welding-induced distortion and tensile residual stresses have become a major concern in relation to the structural integrity of a welded structure. Particularly, the continuous increase in size of welded plates and joints needs special attention concerning welding induced...... residual stresses. These stresses have a negative impact on the integrity of the welded joint as they promote distortion, reduce fatigue life, and contribute to corrosion cracking and premature failure in the weld components. This paper deals with the influence and impact of welding method on the welding...... induced residual stresses. It is also investigated whether the assumption of residual stresses up to yield strength magnitude are present in welded structures as stated in the design guidelines. The fatigue strength for welded joints is based on this assumption. The two welding methods investigated...

Welding technology transfer task/laser based weld joint tracking system for compressor girth welds

Science.gov (United States)

Looney, Alan

1991-01-01

Sensors to control and monitor welding operations are currently being developed at Marshall Space Flight Center. The laser based weld bead profiler/torch rotation sensor was modified to provide a weld joint tracking system for compressor girth welds. The tracking system features a precision laser based vision sensor, automated two-axis machine motion, and an industrial PC controller. The system benefits are elimination of weld repairs caused by joint tracking errors which reduces manufacturing costs and increases production output, simplification of tooling, and free costly manufacturing floor space.

Friction Stir Welding

Science.gov (United States)

Nunes, Arthur C., Jr.

2008-01-01

Friction stir welding (FSW) is a solid state welding process invented in 1991 at The Welding Institute in the United Kingdom. A weld is made in the FSW process by translating a rotating pin along a weld seam so as to stir the sides of the seam together. FSW avoids deleterious effects inherent in melting and promises to be an important welding process for any industries where welds of optimal quality are demanded. This article provides an introduction to the FSW process. The chief concern is the physical effect of the tool on the weld metal: how weld seam bonding takes place, what kind of weld structure is generated, potential problems, possible defects for example, and implications for process parameters and tool design. Weld properties are determined by structure, and the structure of friction stir welds is determined by the weld metal flow field in the vicinity of the weld tool. Metal flow in the vicinity of the weld tool is explained through a simple kinematic flow model that decomposes the flow field into three basic component flows: a uniform translation, a rotating solid cylinder, and a ring vortex encircling the tool. The flow components, superposed to construct the flow model, can be related to particular aspects of weld process parameters and tool design; they provide a bridge to an understanding of a complex-at-first-glance weld structure. Torques and forces are also discussed. Some simple mathematical models of structural aspects, torques, and forces are included.

Numerical analysis of weld pool oscillation in laser welding

Energy Technology Data Exchange (ETDEWEB)

Cho, Jung Ho [Chungbuk National University, Cheongju (Korea, Republic of); Farson, Dave F [The Ohio State University, Columbus (United States); Hollis, Kendall; Milewski, John O. [Los Alamos National Laboratory, Los Alamos (United States)

2015-04-15

Volume of fluid (VOF) numerical simulation was used to investigate melt flow and volumetric oscillation of conduction-mode pulsed laser weld pools. The result is compared to high speed video stream of titanium laser spot welding experiment. The total simulation time is 10ms with the first 5 ms being heating and melting under constant laser irradiation and the remaining 5 ms corresponding to resolidification of the weld pool. During the melting process, the liquid pool did not exhibit periodic oscillation but was continually depressed by the evaporation recoil pressure. After the laser pulse, the weld pool was excited into volumetric oscillation by the release of pressure on its surface and oscillation of the weld pool surface was analyzed. The simulation model suggested adjusting thermal diffusivity to match cooling rate and puddle diameter during solidification which is distinguishable from previous weld pool simulation. The frequency continuously increased from several thousand cycles per second to tens of thousands of cycles per second as the weld pool solidified and its diameter decreased. The result is the first trial of investigation of small weld pool oscillation in laser welding although there have been several reports about arc welding.

Alternate Welding Processes for In-Service Welding

Science.gov (United States)

2009-04-24

Conducting weld repairs and attaching hot tap tees onto pressurized pipes has the advantage of avoiding loss of service and revenue. However, the risks involved with in-service welding need to be managed by ensuring that welding is performed in a rep...

Hybrid laser-TIG welding, laser beam welding and gas tungsten arc welding of AZ31B magnesium alloy

International Nuclear Information System (INIS)

Liu Liming; Wang Jifeng; Song Gang

2004-01-01

Welding of AZ31B magnesium alloy was carried out using hybrid laser-TIG (LATIG) welding, laser beam welding (LBW) and gas tungsten arc (TIG) welding. The weldability and microstructure of magnesium AZ31B alloy welded using LATIG, LBW and TIG were investigated by OM and EMPA. The experimental results showed that the welding speed of LATIG was higher than that of TIG, which was caught up with LBW. Besides, the penetration of LATIG doubles that of TIG, and was four times that of LBW. In addition, arc stability was improved in hybrid of laser-TIG welding compared with using the TIG welding alone, especially at high welding speed and under low TIG current. It was found that the heat affect zone of joint was only observed in TIG welding, and the size of grains in it was evidently coarse. In fusion zone, the equiaxed grains exist, whose size was the smallest welded by LBW, and was the largest by TIG welding. It was also found that Mg concentration of the fusion zone was lower than that of the base one by EPMA in three welding processes

Closing the weld gap with laser/mig hybrid welding process

DEFF Research Database (Denmark)

Bagger, Claus; Olsen, Flemming Ove; Wiwe, Bjarne David

2003-01-01

In this article, laboratory tests are demonstrated that systematically accesses the critical gap distance when welding CMn 2.13 mm steel with a 2.6 kW CO2 laser, combined with a MIG energy source. In the work, the welding speed is varied at gap distances from 0 to 0.8 mm such that the limits...... for obtaining sound welds are identified. The welds are quality assessed according to ISO 13.919-1 and EN25817, transversal hardness measurements are made and the heat input to the workpiece is calculated. The results show that the critical gap is 0.1 mm for a laser weld alone. With hybrid welding, this can...... be increased to 0.6 mm, even at a welding speed of 3.5 m/min. The maximum welding speed with the hybrid process is comparable to laser welding alone, 4.5 m/min. The measured hardness is comparable to MIG welding, and this corresponds to a 33 percent reduction compared to laser welding alone. The heat input...

An astronomical age for the Bishop Tuff and concordance with radioisotopic dates

DEFF Research Database (Denmark)

Rivera, Tiffany; Zeeden, Christian; Storey, Michael

2014-01-01

The Bishop Tuff forms a key stratigraphic horizon for synchronization of Quaternary sedimentary records in North America. The unit stratigraphically overlies the Matuyama-Brunhes geomagnetic polarity reversal by several thousand years; high-precision dating of this tuff may be valuable for regional...... and global correlation of records. The Quaternary time scale is anchored by 40Ar/39Ar ages on lava flows and ash layers where available, with stage boundaries and geomagnetic reversals including astronomically tuned records. However, astronomical dating has not yet validated the high-precision 238U/206Pb...... ages, including new single crystal 40Ar/39Ar sanidine fusion analyses presented here, which demonstrates that concordance through multiple dating techniques is achievable within the Quaternary...

Criticality characteristics of mixtures of plutonium, silicon dioxide, Nevada tuff, and water

International Nuclear Information System (INIS)

Sanchez, R.G.; Myers, W.; Stratton, W.

1996-01-01

The major objective of this study has been to examine the possibility of a nuclear explosion should 50 to 100 kg of plutonium be mixed with SiO 2 , vitrified, placed within a heavy steel container, and buried in the material known as Nevada tuff. To accomplish this objective, the authors have created a survey of critical states or configurations of mixtures of plutonium, SiO 2 , tuff, and water and examined these data to determine those configurations that might be unstable or autocatalytic. They have identified regions of criticality instability with the possibility of autocatalytic power behavior. Autocatalytic behavior is possible but improbable, for a very limited range of wet systems

Repository site data report for unsaturated tuff, Yucca Mountain, Nevada

International Nuclear Information System (INIS)

Tien, P.L.; Updegraff, C.D.; Siegel, M.D.; Wahi, K.K.; Guzowski, R.V.

1985-11-01

The US Department of Energy is currently considering the thick sequences of unsaturated, fractured tuff at Yucca Mountain, on the southwestern boundary of the Nevada Test Site, as a possible candidate host rock for a nuclear-waste repository. Yucca Mountain is in one of the most arid areas in the United States. The site is within the south-central part of the Great Basin section of the Basin and Range physiographic province and is located near a number of silicic calderas of Tertiary age. Although localized zones of seismic activity are common throughout the province, and faults are present at Yucca Mountain, the site itself is basically aseismic. No data are available on the composition of ground water in the unsaturated zone at Yucca Mountain. It has been suggested that the composition is bounded by the compositions of water from wells USW-H3, UE25p-1, J-13, and snow or rain. There are relatively few data available from Yucca Mountain on the moisture content and saturation, hydraulic conductivity, and characteristic curves of the unsaturated zone. The available literature on thermomechanical properties of tuff does not always distinguish between data from the saturated zone and data from the unsaturated zone. Geochemical, hydrologic, and thermomechanical data available on the unsaturated tuffs of Yucca Mountain are tabulated in this report. Where the data are very sparse, they have been supplemented by data from the saturated zone or from areas other than Yucca Mountain. 316 refs., 58 figs., 37 tabs

Repository site data report for unsaturated tuff, Yucca Mountain, Nevada

Energy Technology Data Exchange (ETDEWEB)

Tien, P.L.; Updegraff, C.D.; Siegel, M.D.; Wahi, K.K.; Guzowski, R.V.

1985-11-01

The US Department of Energy is currently considering the thick sequences of unsaturated, fractured tuff at Yucca Mountain, on the southwestern boundary of the Nevada Test Site, as a possible candidate host rock for a nuclear-waste repository. Yucca Mountain is in one of the most arid areas in the United States. The site is within the south-central part of the Great Basin section of the Basin and Range physiographic province and is located near a number of silicic calderas of Tertiary age. Although localized zones of seismic activity are common throughout the province, and faults are present at Yucca Mountain, the site itself is basically aseismic. No data are available on the composition of ground water in the unsaturated zone at Yucca Mountain. It has been suggested that the composition is bounded by the compositions of water from wells USW-H3, UE25p-1, J-13, and snow or rain. There are relatively few data available from Yucca Mountain on the moisture content and saturation, hydraulic conductivity, and characteristic curves of the unsaturated zone. The available literature on thermomechanical properties of tuff does not always distinguish between data from the saturated zone and data from the unsaturated zone. Geochemical, hydrologic, and thermomechanical data available on the unsaturated tuffs of Yucca Mountain are tabulated in this report. Where the data are very sparse, they have been supplemented by data from the saturated zone or from areas other than Yucca Mountain. 316 refs., 58 figs., 37 tabs.

LASER WELDING WITH MICRO-JET COOLING FOR TRUCK FRAME WELDING

Directory of Open Access Journals (Sweden)

Jan PIWNIK

2017-12-01

Full Text Available The aim of this paper is to analyse the mechanical properties of the weld steel structure of car body truck frames after laser welding. The best welding conditions involve the use of proper materials and alloy elements in steel and filer materials, in addition to welding technology, state of stress and temperature of exploitation. We present for the first time the properties of steel track structures after laser welding with micro-jet cooling. Therefore, good selection of both welding parameters and micro-jet cooling parameters is very important to achieve a proper steel structure. In this study, the metallographic structure, tensile results and impact toughness of welded joints have been analysed in terms of welding parameters.

Forming Completely Penetrated Welded T-joints when Pulsed Arc Welding

Science.gov (United States)

Krampit, N. Yu; Krampit, M. A.; Sapozhkov, A. S.

2016-04-01

The paper is focused on revealing the influence of welding parameters on weld formation when pulsed arc welding. As an experimental sample a T-joint over 10 mm was selected. Welding was carried out in flat position, which required no edge preparation but provided mono-directional guaranteed root penetration. The following parameters of welding were subjected to investigation: gap in the joint, wire feed rate and incline angles of the torch along and across the weld axis. Technological recommendations have been made with respect to pulsed arc welding; the cost price of product manufacturing can be reduced on their basis due to reduction of labor input required by machining, lowering consumption of welding materials and electric power.

Resistance welding

DEFF Research Database (Denmark)

Bay, Niels; Zhang, Wenqi; Rasmussen, Mogens H.

2003-01-01

Resistance welding comprises not only the well known spot welding process but also more complex projection welding operations, where excessive plastic deformation of the weld point may occur. This enables the production of complex geometries and material combinations, which are often not possible...... to weld by traditional spot welding operations. Such joining processes are, however, not simple to develop due to the large number of parameters involved. Development has traditionally been carried out by large experimental investigations, but the development of a numerical programme system has changed...... this enabling prediction of the welding performance in details. The paper describes the programme in short and gives examples on industrial applications. Finally investigations of causes for failure in a complex industrial joint of two dissimilar metals are carried out combining numerical modelling...

Cu-Fe welding techniques by electromagnetic and electron beam welding processes

International Nuclear Information System (INIS)

Kumar, Satendra; Saroj, P.C.; Kulkarni, M.R.; Sharma, A.; Rajawat, R.K.; Saha, T.K.

2015-01-01

Electromagnetic welding being a solid state welding process has been found suitable for welding Copper and Iron which are conventionally very tricky. Owing to good electrical conductivity of both copper and iron, they are best suited combination for EM welding. For the experimental conditions presented above, 1.0 mm wall thickness of Cu tube was lap welded to Fe disc. A heavy duty four disc stainless steel coil was used for electromagnetic welding of samples. MSLD of the welded samples indicated leak proof joints. Metallographic examination of the welds also revealed defect free interfaces. Electron beam welding is also a non-conventional welding process used for joining dissimilar materials. Autogenous welding of the above specimen was carried out by EBW method for the sake of comparison. A characterization analysis of the above mentioned joining processes will be discussed in the paper. (author)

Deconvoluting the Friction Stir Weld Process for Optimizing Welds

Science.gov (United States)

Schneider, Judy; Nunes, Arthur C.

2008-01-01

In the friction stir welding process, the rotating surfaces of the pin and shoulder contact the weld metal and force a rotational flow within the weld metal. Heat, generated by the metal deformation as well as frictional slippage with the contact surface, softens the metal and makes it easier to deform. As in any thermo-mechanical processing of metal, the flow conditions are critical to the quality of the weld. For example, extrusion of metal from under the shoulder of an excessively hot weld may relax local pressure and result in wormhole defects. The trace of the weld joint in the wake of the weld may vary geometrically depending upon the flow streamlines around the tool with some geometry more vulnerable to loss of strength from joint contamination than others. The material flow path around the tool cannot be seen in real time during the weld. By using analytical "tools" based upon the principles of mathematics and physics, a weld model can be created to compute features that can be observed. By comparing the computed observations with actual data, the weld model can be validated or adjusted to get better agreement. Inputs to the model to predict weld structures and properties include: hot working properties ofthe metal, pin tool geometry, travel rate, rotation and plunge force. Since metals record their prior hot working history, the hot working conditions imparted during FSW can be quantified by interpreting the final microstructure. Variations in texture and grain size result from variations in the strain accommodated at a given strain rate and temperature. Microstructural data from a variety of FSWs has been correlated with prior marker studies to contribute to our understanding of the FSW process. Once this stage is reached, the weld modeling process can save significant development costs by reducing costly trial-and-error approaches to obtaining quality welds.

Effects of Fusion Tack Welds on Self-Reacting Friction Stir Welds

Science.gov (United States)

Nunes, A. C., Jr.; Pendleton, M. L.; Brooke, S. A.; Russell, C. K.

2012-01-01

In order to know whether fusion tack welds would affect the strength of self-reacting friction stir seam welds in 2195-T87 aluminum alloy, the fracture stresses of 144 tensile test coupons cut from 24 welded panels containing segments of friction stir welds were measured. Each of the panels was welded under unique processing conditions. A measure of the effect of the tack welds for each panel was devised. An analysis of the measures of the tack weld effect supported the hypothesis that fusion tack welds do not affect the strength of self-reacting friction stir welds to a 5% level of confidence.

Residual stress reduction in the penetration nozzle weld joint by overlay welding

International Nuclear Information System (INIS)

Jiang, Wenchun; Luo, Yun; Wang, B.Y.; Tu, S.T.; Gong, J.M.

2014-01-01

Highlights: • Residual stress reduction in penetration weld nozzle by overlay welding was studied. • The overlay weld can decrease the residual stress in the weld root. • Long overlay welding is proposed in the actual welding. • Overlay weld to decrease residual stress is more suitable for thin nozzle. - Abstract: Stress corrosion cracking (SCC) in the penetration nozzle weld joint endangers the structural reliability of pressure vessels in nuclear and chemical industries. How to decrease the residual stress is very critical to ensure the structure integrity. In this paper, a new method, which uses overlay welding on the inner surface of nozzle, is proposed to decrease the residual stresses in the penetration joint. Finite element simulation is used to study the change of weld residual stresses before and after overlay welding. It reveals that this method can mainly decrease the residual stress in the weld root. Before overlay welding, large tensile residual stresses are generated in the weld root. After overlay weld, the tensile hoop stress in weld root has been decreased about 45%, and the radial stress has been decreased to compressive stress, which is helpful to decrease the susceptibility to SCC. With the increase of overlay welding length, the residual stress in weld root has been greatly decreased, and thus the long overlay welding is proposed in the actual welding. It also finds that this method is more suitable for thin nozzle rather than thick nozzle

Welding processes handbook

CERN Document Server

Weman, Klas

2011-01-01

Offers an introduction to the range of available welding technologies. This title includes chapters on individual techniques that cover principles, equipment, consumables and key quality issues. It includes material on such topics as the basics of electricity in welding, arc physics, and distortion, and the weldability of particular metals.$bThe first edition of Welding processes handbook established itself as a standard introduction and guide to the main welding technologies and their applications. This new edition has been substantially revised and extended to reflect the latest developments. After an initial introduction, the book first reviews gas welding before discussing the fundamentals of arc welding, including arc physics and power sources. It then discusses the range of arc welding techniques including TIG, plasma, MIG/MAG, MMA and submerged arc welding. Further chapters cover a range of other important welding technologies such as resistance and laser welding, as well as the use of welding techniqu...

Welding Curriculum.

Science.gov (United States)

Alaska State Dept. of Education, Juneau. Div. of Adult and Vocational Education.

This competency-based curriculum guide is a handbook for the development of welding trade programs. Based on a survey of Alaskan welding employers, it includes all competencies a student should acquire in such a welding program. The handbook stresses the importance of understanding the principles associated with the various elements of welding.…

Radionuclide sorption in Yucca Mountain tuffs with J-13 well water: Neptunium, uranium, and plutonium. Yucca Mountain site characterization program milestone 3338

International Nuclear Information System (INIS)

Triay, I.R.; Cotter, C.R.; Kraus, S.M.; Huddleston, M.H.

1996-08-01

We studied the retardation of actinides (neptunium, uranium, and plutonium) by sorption as a function of radionuclide concentration in water from Well J-13 and of tuffs from Yucca Mountain. Three major tuff types were examined: devitrified, vitric, and zeolitic. To identify the sorbing minerals in the tuffs, we conducted batch sorption experiments with pure mineral separates. These experiments were performed with water from Well J-13 (a sodium bicarbonate groundwater) under oxidizing conditions in the pH range from 7 to 8.5. The results indicate that all actinides studied sorb strongly to synthetic hematite and also that Np(V) and U(VI) do not sorb appreciably to devitrified or vitric tuffs, albite, or quartz. The sorption of neptunium onto clinoptilolite-rich tuffs and pure clinoptilolite can be fitted with a sorption distribution coefficient in the concentration range from 1 X 10 -7 to 3 X 10 -5 M. The sorption of uranium onto clinoptilolite-rich tuffs and pure clinoptilolite is not linear in the concentration range from 8 X 10 -8 to 1 X 10 -4 M, and it can be fitted with nonlinear isotherm models (such as the Langmuir or the Freundlich Isotherms). The sorption of neptunium and uranium onto clinoptilolite in J-13 well water increases with decreasing pH in the range from 7 to 8.5. The sorption of plutonium (initially in the Pu(V) oxidation state) onto tuffs and pure mineral separates in J-13 well water at pH 7 is significant. Plutonium sorption decreases as a function of tuff type in the order: zeolitic > vitric > devitrified; and as a function of mineralogy in the order: hematite > clinoptilolite > albite > quartz

LASER WELDING WITH MICRO-JET COOLING FOR TRUCK FRAME WELDING

OpenAIRE

Jan PIWNIK; Bożena SZCZUCKA-LASOTA; Tomasz WĘGRZYN; Wojciech MAJEWSKI

2017-01-01

The aim of this paper is to analyse the mechanical properties of the weld steel structure of car body truck frames after laser welding. The best welding conditions involve the use of proper materials and alloy elements in steel and filer materials, in addition to welding technology, state of stress and temperature of exploitation. We present for the first time the properties of steel track structures after laser welding with micro-jet cooling. Therefore, good selection of both welding paramet...

Thermal Stir Welding: A New Solid State Welding Process

Science.gov (United States)

Ding, R. Jeffrey

2003-01-01

Thermal stir welding is a new welding process developed at NASA's Marshall Space Flight Center in Huntsville, AL. Thermal stir welding is similar to friction stir welding in that it joins similar or dissimilar materials without melting the parent material. However, unlike friction stir welding, the heating, stirring and forging elements of the process are all independent of each other and are separately controlled. Furthermore, the heating element of the process can be either a solid-state process (such as a thermal blanket, induction type process, etc), or, a fusion process (YG laser, plasma torch, etc.) The separation of the heating, stirring, forging elements of the process allows more degrees of freedom for greater process control. This paper introduces the mechanics of the thermal stir welding process. In addition, weld mechanical property data is presented for selected alloys as well as metallurgical analysis.

Consideration of Nuclear Criticality When Directly Disposing Highly Enriched Spent Nuclear Fuel in Unsaturated Tuff - I: Nuclear Criticality Constraints

International Nuclear Information System (INIS)

Rechard, Rob P.; Sanchez, Lawrence C.; Trellue, Holly R.

2003-01-01

This paper presents the mass, concentration, and volume required for a critical event to occur in homogeneous mixtures of fissile material and various other geologic materials. The fissile material considered is primarily highly enriched uranium spent fuel; however, 239 Pu is considered in some cases. The non-fissile materials examined are those found in the proposed repository area at Yucca Mountain, Nevada: volcanic tuff, iron rust, concrete, and naturally occurring water. For 235 U, the minimum critical solid concentration for tuff was 5 kg/m 3 (similar to sandstone), and in goethite, 45 kg/m 3 . The critical mass of uranium was sensitive to a number of factors, such as moisture content and fissile enrichment, but had a minimum, assuming almost 100% saturation and >20% enrichment, of 18 kg in tuff as Soddyite (or 9.5 kg as UO 2 ) and 7 kg in goethite. For 239 Pu, the minimum critical solid concentration for tuff was 3 kg/m 3 (similar to sandstone); in goethite, 20 kg/m 3 . The critical mass of plutonium was also sensitive to a number of factors, but had a minimum, assuming 100% saturation and 80-90% enrichment, of 5 kg in tuff and 6 kg in goethite

Effects of tuff waste package components on release from 76-68 simulated waste glass: Final report

International Nuclear Information System (INIS)

McVay, G.L.; Robinson, G.R.

1984-04-01

An experimental matrix has been conducted that will allow evaluation of the effects of waste package constituents on the waste form release behavior in a tuff repository environment. Tuff rock and groundwater were used along with 304L, 316, and 1020M ferrous metals to evaluate release from uranium-doped MCC 76-68 simulated waste glass. One of the major findings was that in the absence of 1020M mild steel, tuff rock powder dominates the system. However, when 1020M mild steel is present, it appears to dominate the system. The rock-dominated system results in suppressed glass-water reaction and leaching while the 1020M-dominated system results in enhanced leaching - but the metal effectively scavenges uranium from solution. The 300-series stainless steels play no significant role in affecting glass leaching characteristics. 6 refs., 28 figs., 5 tabs

Zircaloy cladding corrosion degradation in a Tuff repository: initial experimental plan

International Nuclear Information System (INIS)

Smith, H.D.

1984-07-01

The projected environmental history of a Tuff repository sited in an unsaturated hydrologic setting is evaluated to identify the potentially most severe corrosion conditions for Zircaloy spent fuel cladding. Three distinct corrosion periods are identified over the projected history. In two of those, liquid water may be present which is believed to produce the most severe corrosive environment for Zircaloy spent fuel cladding. In the time interval 100 to 1000 years after emplacement in the repository, the most severe condition is exposure to 170 0 C water at about 100 psi in an unbreached canister. This condition will be reproduced experimentally in an autoclave. For times after 1000 years, the most severe condition is exposure to 90 0 C water that is equilibrated with the tuff and invades breached canisters. This condition will be reproduced with a water bath system

Sustainability of Welding Process through Bobbin Friction Stir Welding

Science.gov (United States)

Sued, M. K.; Samsuri, S. S. M.; Kassim, M. K. A. M.; Nasir, S. N. N. M.

2018-03-01

Welding process is in high demand, which required a competitive technology to be adopted. This is important for sustaining the needs of the joining industries without ignoring the impact of the process to the environment. Friction stir welding (FSW) is stated to be benefitting the environment through low energy consumption, which cannot be achieved through traditional arc welding. However, this is not well documented, especially for bobbin friction stir welding (BFSW). Therefore, an investigation is conducted by measuring current consumption of the machine during the BFSW process. From the measurement, different phases of BFSW welding process and its electrical demand are presented. It is found that in general total energy in BFSW is about 130kW inclusive of all identified process phases. The phase that utilise for joint formation is in weld phase that used the highest total energy of 120kWs. The recorded total energy is still far below the traditional welding technology and the conventional friction stir welding (CFSW) energy demand. This indicates that BFSW technology with its vast benefit able to sustain the joining technology in near future.

Enabling high speed friction stir welding of aluminum tailor welded blanks

Science.gov (United States)

Hovanski, Yuri

Current welding technologies for production of aluminum tailor-welded blanks (TWBs) are utilized in low-volume and niche applications, and have yet to be scaled for the high-volume vehicle market. This study targeted further weight reduction, part reduction, and cost savings by enabling tailor-welded blank technology for aluminum alloys at high-volumes. While friction stir welding (FSW) has traditionally been applied at linear velocities less than one meter per minute, high volume production applications demand the process be extended to higher velocities more amenable to cost sensitive production environments. Unfortunately, weld parameters and performance developed and characterized at low to moderate welding velocities do not directly translate to high speed linear friction stir welding. Therefore, in order to facilitate production of high volume aluminum FSW components, parameters were developed with a minimum welding velocity of three meters per minute. With an emphasis on weld quality, welded blanks were evaluated for post-weld formability using a combination of numerical and experimental methods. Evaluation across scales was ultimately validated by stamping full-size production door inner panels made from dissimilar thickness aluminum tailor-welded blanks, which provided validation of the numerical and experimental analysis of laboratory scale tests.

Uniaxial compression test series on Bullfrog Tuff

International Nuclear Information System (INIS)

Price, R.H.; Jones, A.K.; Nimick, K.G.

1982-04-01

Nineteen uniaxial compressive experiments were performed on samples of the Bullfrog Member of the Crater Flat Tuff, obtained from drillhole USW-G1 at Yucca Mountain on the Nevada Test Site. The water saturated samples were deformed at a nominal strain rate of 10 -5 sec -1 , atmospheric pressure and room temperature. Resultant unconfined compressive strengths, axial strains to failure, Young's moduli and Poisson's ratios ranged from 4.63 to 153. MPa, .0028 to .0058, 2.03 to 28.9 GPa and .08 to .16, respectively

The Influence of Friction Stir Weld Tool Form and Welding Parameters on Weld Structure and Properties: Nugget Bulge in Self-Reacting Friction Stir Welds

Science.gov (United States)

Schneider, Judy; Nunes, Arthur C., Jr.; Brendel, Michael S.

2010-01-01

Although friction stir welding (FSW) was patented in 1991, process development has been based upon trial and error and the literature still exhibits little understanding of the mechanisms determining weld structure and properties. New concepts emerging from a better understanding of these mechanisms enhance the ability of FSW engineers to think about the FSW process in new ways, inevitably leading to advances in the technology. A kinematic approach in which the FSW flow process is decomposed into several simple flow components has been found to explain the basic structural features of FSW welds and to relate them to tool geometry and process parameters. Using this modelling approach, this study reports on a correlation between the features of the weld nugget, process parameters, weld tool geometry, and weld strength. This correlation presents a way to select process parameters for a given tool geometry so as to optimize weld strength. It also provides clues that may ultimately explain why the weld strength varies within the sample population.

Automatic orbital GTAW welding: Highest quality welds for tomorrow's high-performance systems

Science.gov (United States)

Henon, B. K.

1985-01-01

Automatic orbital gas tungsten arc welding (GTAW) or TIG welding is certain to play an increasingly prominent role in tomorrow's technology. The welds are of the highest quality and the repeatability of automatic weldings is vastly superior to that of manual welding. Since less heat is applied to the weld during automatic welding than manual welding, there is less change in the metallurgical properties of the parent material. The possibility of accurate control and the cleanliness of the automatic GTAW welding process make it highly suitable to the welding of the more exotic and expensive materials which are now widely used in the aerospace and hydrospace industries. Titanium, stainless steel, Inconel, and Incoloy, as well as, aluminum can all be welded to the highest quality specifications automatically. Automatic orbital GTAW equipment is available for the fusion butt welding of tube-to-tube, as well as, tube to autobuttweld fittings. The same equipment can also be used for the fusion butt welding of up to 6 inch pipe with a wall thickness of up to 0.154 inches.

Some geochemical considerations for a potential repository site in tuff at Yucca Mountain, Nevada

International Nuclear Information System (INIS)

Erdal, B.R.; Bish, D.L.; Crowe, B.M.; Daniels, W.R.; Ogard, A.E.; Rundberg, R.S.; Vaniman, D.T.; Wolfsberg, K.

1982-01-01

The Nevada Nuclear Waste Storage Investigations, which is evaluating potential locations for a high-level waste repository at the Nevada Test Site and environs, is currently focusing its investigations on tuff, principally in Yucca Mountain, as a host rock. This paper discusses some of the geochemical investigations. Particular emphasis is placed on definition of some basic elements and necessary technical approaches for the geochemistry data acquisition and modeling program. Some site-specific tuff geochemical information that is important for site selection and repository performance will be identified and the current status of knowledge will then be discussed

Geohydrology of Bandelier Tuff

International Nuclear Information System (INIS)

Abeele, M.V.; Wheeler, M.L.; Burton, B.W.

1981-10-01

The Los Alamos National Laboratory has been disposing of radioactive wastes since 1944. Environmental studies and monitoring for radioactive contamination started concurrently. In this report, only two mechanisms and rates by which the radionuclides can enter the environment are studied in detail: subsurface transport of radionuclides by migrating water, and diffusion of tritiated water (HTO) in the vapor phase. The report also includes a section concerning the influence of moisture on shear strength and possible resulting subsidences occurring in the pit overburdens. Because subsurface transport of radionuclides is influenced by the hydraulic conductivity and this in turn is regulated by the moisture content of any given material, a study was also undertaken involving precipitation, the most important climatic element influencing the geohydrology of any given area. Further work is in progress to correlate HTO emanation to atmospheric and pedological properties, especially including thermal characteristics of the tuff

Influence of Welding Process and Post Weld Heat Treatment on Microstructure and Pitting Corrosion Behavior of Dissimilar Aluminium Alloy Welds

Science.gov (United States)

Venkata Ramana, V. S. N.; Mohammed, Raffi; Madhusudhan Reddy, G.; Srinivasa Rao, K.

2018-03-01

Welding of dissimilar Aluminum alloy welds is becoming important in aerospace, shipbuilding and defence applications. In the present work, an attempt has been made to weld dissimilar aluminium alloys using conventional gas tungsten arc welding (GTAW) and friction stir welding (FSW) processes. An attempt was also made to study the effect of post weld heat treatment (T4 condition) on microstructure and pitting corrosion behaviour of these welds. Results of the present investigation established the differences in microstructures of the base metals in T4 condition and in annealed conditions. It is evident that the thickness of the PMZ is relatively more on AA2014 side than that of AA6061 side. In FS welds, lamellar like shear bands are well noticed on the top of the stir zone. The concentration profile of dissimilar friction stir weld in T4 condition revealed that no diffusion has taken place at the interface. Poor Hardness is observed in all regions of FS welds compared to that of GTA welds. Pitting corrosion resistance of the dissimilar FS welds in all regions was improved by post weld heat treatment.

A control system for uniform bead in fillet arc welding on tack welds

International Nuclear Information System (INIS)

Kim, Jae Woong; Lee, Jun Young

2008-01-01

Positioning a workpiece accurately and preventing weld distortion, tack welding is often adopted before main welding in the construction of welded structures. However, this tack weld deteriorates the final weld bead profile, so that the grinding process is usually performed for a uniform weld bead profile. In this study, a control system for uniform weld bead is proposed for the fillet arc welding on tack welds. The system consists of GMA welding machine, torch manipulator, laser vision sensor for measuring the tack weld size and the database for optimal welding conditions. Experiments have been performed for constructing the database and for evaluating the control capability of the system. It has been shown that the system has the capability to smooth the bead at the high level of quality

Torque Measurement of Welding of Endplug-Endplate using Multi-pin Remote Welding System

Energy Technology Data Exchange (ETDEWEB)

Koo, Dae-Seo; Kim, Soo-Sung; Park, Geun-Il; Lee, Jung-Won; Song, Kee-Chan [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

2006-07-01

As fuel bundles in PHWR irradiates, inner pressure in claddings of fuel rods increases owing to outer pressure and fission products of nuclear fissions. Because of leak possibility of welding between cladding and end plug, this welding part connects with safety of nuclear fuel rods. Because of importance of this welding part, weldability of end plug-cladding of nuclear fuel rods is continually researched. Welding method for research and commercialization is classified as melting, solid type welding or resistance welding. End plug cladding welding of nuclear fuel rods in PHWR takes advantage of resistance upset butt welding using multicycle mode. This method makes weld flash and shapes re-entrant corner owing to welding heat due to resistivity, contact resistance of cladding-end plug, and inelasticity deformation due to pressure. Welding part between cladding and end plug receives stresses and makes small cracks. In this study, remote welding system for multi-pin assembly was designed, fabricated and welding specimens of end plug-endplate were made using electrical resistance method. The torques of welding between end plug and endplate were measured. These results on welding current, pressure of main electrode and pressure of branch electrode were analyzed. Weldability between end plug and endplate was confirmed through metallographic examinations. In the future, optimal welding examinations due to welding current, welding pressure and welding time will be performed to improve weldability of end plug-endplate.

Advantages of new micro-jet welding technology on weld microstructure control

Directory of Open Access Journals (Sweden)

Jan PIWNIK

2013-01-01

Full Text Available An innovative apparatus to welding process with micro-jet cooling of the weld made it possible to carry out technological tests, which have proved theoretical considerations about this problem. This project gives real opportunities for professional development in the field of welding with controlling the parameters of weld structure. These tests have proved that the new micro-jet technology has the potential for growth. It may be great achievement of welding technology in order to increase weld metal strength. The new technology with micro-jet cooling may have many practical applications in many fields, for example such as in the transport industry or to repair damaged metal elements. The advantages of the new device over the traditional system are the ability to control the structure of the weld, the weld mechanical performance increases and improve the quality of welded joints.

TECHNOLOGICAL ISSUES IN MECHANISED FEED WIG/TIG WELDING SURFACING OF WELDING

Directory of Open Access Journals (Sweden)

BURCA Mircea

2016-09-01

manual welding tests in the light of using the process for welding surfacing being known that in such applications mechanised operations are recommended whenever possible given the latter strengths i.e. increased productivity and quality deposits. The research also aims at achieving a comparative a study between wire mechanised feed based WIG manual welding and the manual rod entry based manual welding in terms of geometry deposits, deposits aesthetics, operating technique, productivity, etc . In this regard deposits were made by means of two welding procedures, and subsequently welding surfacing was made with the optimum values of the welding parameters in this case.

Welding Penetration Control of Fixed Pipe in TIG Welding Using Fuzzy Inference System

Science.gov (United States)

Baskoro, Ario Sunar; Kabutomori, Masashi; Suga, Yasuo

This paper presents a study on welding penetration control of fixed pipe in Tungsten Inert Gas (TIG) welding using fuzzy inference system. The welding penetration control is essential to the production quality welds with a specified geometry. For pipe welding using constant arc current and welding speed, the bead width becomes wider as the circumferential welding of small diameter pipes progresses. Having welded pipe in fixed position, obviously, the excessive arc current yields burn through of metals; in contrary, insufficient arc current produces imperfect welding. In order to avoid these errors and to obtain the uniform weld bead over the entire circumference of the pipe, the welding conditions should be controlled as the welding proceeds. This research studies the intelligent welding process of aluminum alloy pipe 6063S-T5 in fixed position using the AC welding machine. The monitoring system used a charge-coupled device (CCD) camera to monitor backside image of molten pool. The captured image was processed to recognize the edge of molten pool by image processing algorithm. Simulation of welding control using fuzzy inference system was constructed to simulate the welding control process. The simulation result shows that fuzzy controller was suitable for controlling the welding speed and appropriate to be implemented into the welding system. A series of experiments was conducted to evaluate the performance of the fuzzy controller. The experimental results show the effectiveness of the control system that is confirmed by sound welds.

Versatile Friction Stir Welding/Friction Plug Welding System

Science.gov (United States)

Carter, Robert

2006-01-01

A proposed system of tooling, machinery, and control equipment would be capable of performing any of several friction stir welding (FSW) and friction plug welding (FPW) operations. These operations would include the following: Basic FSW; FSW with automated manipulation of the length of the pin tool in real time [the so-called auto-adjustable pin-tool (APT) capability]; Self-reacting FSW (SRFSW); SR-FSW with APT capability and/or real-time adjustment of the distance between the front and back shoulders; and Friction plug welding (FPW) [more specifically, friction push plug welding] or friction pull plug welding (FPPW) to close out the keyhole of, or to repair, an FSW or SR-FSW weld. Prior FSW and FPW systems have been capable of performing one or two of these operations, but none has thus far been capable of performing all of them. The proposed system would include a common tool that would have APT capability for both basic FSW and SR-FSW. Such a tool was described in Tool for Two Types of Friction Stir Welding (MFS- 31647-1), NASA Tech Briefs, Vol. 30, No. 10 (October 2006), page 70. Going beyond what was reported in the cited previous article, the common tool could be used in conjunction with a plug welding head to perform FPW or FPPW. Alternatively, the plug welding head could be integrated, along with the common tool, into a FSW head that would be capable of all of the aforementioned FSW and FPW operations. Any FSW or FPW operation could be performed under any combination of position and/or force control.

Disruption scenarios for a high-level waste repository at Yucca Mountain, Nevada

International Nuclear Information System (INIS)

Ross, B.

1986-01-01

A high-level waste repository located in unsaturated welded tuff at Yucca Mountain, Nevada, would rely on six different, although not entirely independent, barriers to prevent escape of radioactivity. These barriers are the waste canister, fuel cladding, slow dissolution of the spent fuel itself, and slow movement of released contaminants in three different hydrogeologic units: the unsaturated Topopah Spring welded tuff unit, the unsaturated Calico Hills nonwelded tuff unit, and the saturated tuff aquifer. Fifty-eight processes and events that might affect such a repository were reviewed. Eighty-three different sequences were identified by which these processes and events could lead to failure of one or more barriers. Sequences which had similar consequences were grouped, yielding 17 categories. The repository system has considerable redundancy; most of the more likely disruptions affect only one or a few barriers. Occurrence of more than one disruption is needed before such disruptions would cause release of radioactivity. Future studies of repository performance must assess the likelihood and consequences of multiple-disruption scenarios to evaluate how well the repository meets performance standards

Effect of Welding Parameters on Dilution and Weld Bead Geometry in Cladding

Institute of Scientific and Technical Information of China (English)

无

2007-01-01

The effect of pulsed gas metal arc welding (GMAW) variables on the dilution and weld bead geometry in cladding X65 pipeline steel with 316L stainless steel was studied. Using a full factorial method, a series of experiments were carried out to know the effect of wire feed rate, welding speed, distance between gas nozzle and plate, and the vertical angle of welding on dilution and weld bead geometry. The findings indicate that the dilution of weld metal and its dimension i.e. width, height and depth increase with the feed rate, but the contact angle of the bead decreases first and then increases. Meantime, welding speed has an opposite effect except for dilution. There is an interaction effect between welding parameters at the contact angle. The results also show forehand welding or decreasing electrode extension decrease the angle of contact. Finally,a mathematical model is contrived to highlight the relationship between welding variables with dilution and weld bead geometry.

Modeling of welded bead profile for rapid prototyping by robotic MAG welding

Institute of Scientific and Technical Information of China (English)

CAO Yong; ZHU Sheng; WANG Tao; WANG Wanglong

2009-01-01

As a deposition technology, robotic metal active gas(MAG) welding has shown new promise for rapid prototyping (RP) of metallic parts. During the process of metal forming using robotic MAG welding, sectional profile of single-pass welded bead is critical to formed accuracy and quality of metal pans. In this paper, the experiments of single-pass welded bead for rapid prototyping using robotic MAG welding were carried out. The effect of some edge detectors on the cross-sectional edge of welded bead was discussed and curve fitting was applied using leat square fitting. Consequently, the mathematical model of welded bead profile was developed. The experimental results show that good shape could be obtained under suitable welding parameters. Canny operawr is suitable to edge detection of welded bead profile, and the mathematical model of welded bead profile developed is approximately parabola.

The Tala Tuff, La Primavera caldera Mexico. Pre-eruptive conditions and magma processes before eruption

Science.gov (United States)

Sosa-Ceballos, G.

2015-12-01

La Primavera caldera, Jalisco Mexico, is a Pleistocenic volcanic structure formed by dome complexes and multiple pyroclastic flows and fall deposits. It is located at the intersection of the Chapala, Colima, and Tepic grabens in western Mexico. The first volcanic activity associated to La Primavera started ~0.1 Ma with the emission of pre-caldera lavas. The caldera collapse occurred 95 ka and is associated to the eruption of ~20 km3of pumice flows known as the Tala tuff (Mahood 1980). The border of the caldera was replaced by a series of domes dated in 75-30 ky, which partially filled the inner depression of the caldera with pyroclastic flows and falls. For more than a decade the Federal Commission of Electricity in Mexico (CFE) has prospected and evaluated the geothermal potential of the Cerritos Colorados project at La Primavera caldera. In order to better understand the plumbing system that tapped the Tala tuff and to investigate its relation with the potential geothermal field at La Primavera we performed a series of hydrothermal experiments and studied melt inclusions hosted in quartz phenocrysts by Fourier Infra red stectroscopy (FTIR). Although some post caldera products at La Primavera contain fayalite and quartz (suggesting QFM conditions) the Tala tuff does not contain fayalite and we ran experiments under NNO conditions. The absence of titanomagnetite does not allowed us to calculate pre-eruptive temperature. However, the stability of quartz and plagioclase, which are natural phases, suggest that temperature should be less than 750 °C at a pressure of 200 MPa. The analyses of H2O and CO2 dissolved in melt inclusions yielded concentrations of 2-5 wt.% and 50-100 ppm respectively. This data confirm that the pre-eruptive pressure of the Tala tuff is ~200 MPa and in addition to major elements compositions suggest that the Tala tuff is either, compositionally zoned or mixed with other magma just prior to eruption.

Fusion welding process

Science.gov (United States)

Thomas, Kenneth C.; Jones, Eric D.; McBride, Marvin A.

1983-01-01

A process for the fusion welding of nickel alloy steel members wherein a ferrite containing pellet is inserted into a cavity in one member and melted by a welding torch. The resulting weld nugget, a fusion of the nickel containing alloy from the members to be welded and the pellet, has a composition which is sufficiently low in nickel content such that ferrite phases occur within the weld nugget, resulting in improved weld properties. The steel alloys encompassed also include alloys containing carbon and manganese, considered nickel equivalents.

MAG narrow gap welding - an economic way to minimize welding expenses

International Nuclear Information System (INIS)

Kast, W.; Scholz, E.; Weyland, F.

1982-01-01

The thicker structural components are, the more important it is to take measures to reduce the volume of the weld. The welding process requiring the smallest possible weld section is the so-called narrow gap process. In submerged arc narrow gap welding as well as in MAG narrow gap welding different variants are imaginable, some of them already in practical use. With regard to efficiency and weld quality an optimum variant of the MAG narrow gap welding process is described. It constitutes a two wire system in which two wire electrodes of 1.2 mm diameter are arranged one behind the other. In order to avoid lack of fusion, the wire guides are slightly pointed towards each groove face. Thus, by inclining the two arcs burning one behind the other in the direction of weld progress, it is achieved that two separately solidifying weld pools and two beads per layer are simultaneously formed. Welding parameters are selected in such a way that a heat input of 16-20 kJ/cm and a deposition rate of 11-16 kgs/h are obtained. In spite of this comparatively high deposition rate, good impact values are found both in the weld and HAZ (largely reduced coarse-grain zone) which is due to an optimum weld build-up. With the available welding equipment the process can be applied to structural members having a thickness of 40-400 mm. The width of gap is 13 mm (root section) with a bevel angle of 1 0 . As filler metal, basic flux-cored wires are used which, depending on the base metal to be welded and the required tensile properties, can be of the Mn-, MnMo-, MnCrMo-, MnNi-, or MnNiMo-alloyed types. (orig.)

Advanced Welding Applications

Science.gov (United States)

Ding, Robert J.

2010-01-01

Some of the applications of advanced welding techniques are shown in this poster presentation. Included are brief explanations of the use on the Ares I and Ares V launch vehicle and on the Space Shuttle Launch vehicle. Also included are microstructural views from four advanced welding techniques: Variable Polarity Plasma Arc (VPPA) weld (fusion), self-reacting friction stir welding (SR-FSW), conventional FSW, and Tube Socket Weld (TSW) on aluminum.

WELDING METHOD

Science.gov (United States)

Cornell, A.A.; Dunbar, J.V.; Ruffner, J.H.

1959-09-29

A semi-automatic method is described for the weld joining of pipes and fittings which utilizes the inert gasshielded consumable electrode electric arc welding technique, comprising laying down the root pass at a first peripheral velocity and thereafter laying down the filler passes over the root pass necessary to complete the weld by revolving the pipes and fittings at a second peripheral velocity different from the first peripheral velocity, maintaining the welding head in a fixed position as to the specific direction of revolution, while the longitudinal axis of the welding head is disposed angularly in the direction of revolution at amounts between twenty minutas and about four degrees from the first position.

Friction stir welding tool and process for welding dissimilar materials

Science.gov (United States)

Hovanski, Yuri; Grant, Glenn J; Jana, Saumyadeep; Mattlin, Karl F

2013-05-07

A friction stir welding tool and process for lap welding dissimilar materials are detailed. The invention includes a cutter scribe that penetrates and extrudes a first material of a lap weld stack to a preselected depth and further cuts a second material to provide a beneficial geometry defined by a plurality of mechanically interlocking features. The tool backfills the interlocking features generating a lap weld across the length of the interface between the dissimilar materials that enhances the shear strength of the lap weld.

Microautoradiography in studies of Pu(V) sorption by trace and fracture minerals in tuff

International Nuclear Information System (INIS)

Vaniman, D.; Furlano, A.; Chipera, S.; Thompson, J.; Triay, I.

1996-01-01

Microautoradiography was used to evaluate the mineralogic basis of Pu(V) retention by tuffs from Yucca Mountain, Nevada. Altered orthopyroxenes and oxide minerals are associated with high Pu retention but are limited to specific stratigraphic horizons. A weaker but more general association of Pu with smectite occurs in most samples. Thin-sections that cross fractures allow comparative studies of Pu retention by fracture-lining versus matrix minerals. Using Ag metal in emulsions as a measure of underlying Pu concentration, electron-microprobe analysis can quantify Pu retention along fracture walls and provide mineral/mineral Pu retention factors. For smectite-lined microfractures in zeolitized tuff, the smectite/clinoptilolite Pu retention factor is >80

Syllabus in Trade Welding.

Science.gov (United States)

New York State Education Dept., Albany. Bureau of Secondary Curriculum Development.

The syllabus outlines material for a course two academic years in length (minimum two and one-half hours daily experience) leading to entry-level occupational ability in several welding trade areas. Fourteen units covering are welding, gas welding, oxyacetylene welding, cutting, nonfusion processes, inert gas shielded-arc welding, welding cast…

Site characterization plan: Conceptual design report, Volume 1: Chapters 1-3

International Nuclear Information System (INIS)

MacDougall, H.R.; Scully, L.W.; Tillerson, J.R.

1987-09-01

The site for the prospective repository is located at Yucca Mountain in southwestern Nevada, and the waste emplacement area will be constructed in the underlying volcanic tuffs. The target horizon for waste emplacement is a sloping bed of densely welded tuff more than 650 ft below the surface and typically more than 600 ft above the water table. The conceptual design described in this report is unique among repository designs in that it uses ramps in addition to shafts to gain access to the underground facility, the emplacement horizon is located above the water table, and it is possible that 300- to 400-ft-long horizontal waste emplacement boreholes will be used. This report summarizes the design bases (site and properties of the waste package), design and performance criteria, and the design analyses performed. The current status of meeting the preclosure performance objectives for licensing and of resolving the repository design and preclosure issues is presented. The repository design presented in this report will be expanded and refined during the advanced conceptual design, the license application design, and the final procurement and construction design phases

Evaluation of geochemical properties used in area-to-location screening for a nuclear waste repository at the Nevada Test Site

International Nuclear Information System (INIS)

Purson, J.D.

1983-03-01

The area-to-location screening of a potential site for a nuclear waste repository is dependent on geologic compatibility. Specifically, the geochemical properties of candidate locations are significant in the overall site evaluation. This report describes three geochemical factors or attributes and their application to an area-to-location screening of the southwestern quadrant of the Nevada Test Site and contiguous areas. These are only 3 of 31 attributes examined in the screening process. Geochemical and rock media considerations relevant to site screening include: (1) retardation by hydraulics - a study of ground-water movement through fractures vs a permeable matrix; (2) thermal stability of minerals - a measurement of undesirable mineral assemblages in the rock; and (3) retardation by sorption - an evaluation of the total sorptive capacity at a location, based on stratigraphy and lithology. Twelve potential host rocks situated in 20 locations are examined; 2 of these have consistently fewer favorable characteristics, and 6 others have generally fewer favorable characteristics than the 4 remaining rock units. The four units that appear most favorable by geochemical measures are the tuffaceous beds of Calico Hills, granite intrusives, the densely welded Topopah Spring tuff, and the Crater Flat Tuff at Yucca Mountain

Site characterization plan: Conceptual design report: Volume 4, Appendices F-O: Nevada Nuclear Waste Storage Investigations Project

Energy Technology Data Exchange (ETDEWEB)

MacDougall, H R; Scully, L W; Tillerson, J R [comps.

1987-09-01

The site for the prospective repository is located at Yucca Mountain in southwestern Nevada, and the waste emplacement area will be constructed in the underlying volcanic tuffs. The target horizon for waste emplacement is a sloping bed of densely welded tuff more than 650 ft below the surface and typically more than 600 ft above the water table. The conceptual design described in this report is unique among repository designs in that it uses ramps in addition to shafts to gain access to the underground facility, the emplacement horizon is located above the water table, and it is possible that 300- to 400-ft-long horizontal waste emplacement boreholes will be used. This report summarizes the design bases, design and performance criteria, and the design analyses performed. The current status of meeting the preclosure performance objectives for licensing and of resolving the repository design and preclosure issues is presented. The repository design presented in this report will be expanded and refined during the advanced conceptual design, the license application design, and the final procurement and construction design phases. Volume 4 contains Appendices F to O.

Site characterization plan: Conceptual design report: Volume 4, Appendices F-O: Nevada Nuclear Waste Storage Investigations Project

International Nuclear Information System (INIS)

MacDougall, H.R.; Scully, L.W.; Tillerson, J.R.

1987-09-01

The site for the prospective repository is located at Yucca Mountain in southwestern Nevada, and the waste emplacement area will be constructed in the underlying volcanic tuffs. The target horizon for waste emplacement is a sloping bed of densely welded tuff more than 650 ft below the surface and typically more than 600 ft above the water table. The conceptual design described in this report is unique among repository designs in that it uses ramps in addition to shafts to gain access to the underground facility, the emplacement horizon is located above the water table, and it is possible that 300- to 400-ft-long horizontal waste emplacement boreholes will be used. This report summarizes the design bases, design and performance criteria, and the design analyses performed. The current status of meeting the preclosure performance objectives for licensing and of resolving the repository design and preclosure issues is presented. The repository design presented in this report will be expanded and refined during the advanced conceptual design, the license application design, and the final procurement and construction design phases. Volume 4 contains Appendices F to O

Latest MIG, TIG arc-YAG laser hybrid welding systems for various welding products

Science.gov (United States)

Ishide, Takashi; Tsubota, Shuho; Watanabe, Masao

2003-03-01

Laser welding is capable of high-efficiency low-strain welding, and so its applications are started to various products. We have also put the high-power YAG laser of up to 10 kW to practical welding use for various products. On the other hand the weakest point of this laser welding is considered to be strict in the welding gap aiming allowance. In order to solve this problem, we have developed hybrid welding of TIG, MIG arc and YAG laser, taking the most advantages of both the laser and arc welding. Since the electrode is coaxial to the optical axis of the YAG laser in this process, it can be applied to welding of various objects. In the coaxial MIG, TIG-YAG welding, in order to make irradiation positions of the YAG laser beams having been guided in a wire or an electrode focused to the same position, the beam transmitted in fibers is separated to form a space between the separated beams, in which the laser is guided. With this method the beam-irradiating area can be brought near or to the arc-generating point. This enables welding of all directions even for the member of a three-dimensional shape. This time we carried out welding for various materials and have made their welding of up to 1 mm or more in welding groove gap possible. We have realized high-speed 1-pass butt welding of 4m/min in welding speed with the laser power of 3 kW for an aluminum alloy plate of approximately 4 mm thick. For a mild steel plate also we have realized butt welding of 1m/min with 5 kW for 6 mm thick. Further, in welding of stainless steel we have shown its welding possibility, by stabilizing the arc with the YAG laser in the welding atmosphere of pure argon, and shown that this welding is effective in high-efficiency welding of various materials. Here we will report the fundamental welding performances and applications to various objects for the coaxial MIG, TIG-YAG welding we have developed.

Ultrasonic testing of austenitic welds and its dependency on the welding process

International Nuclear Information System (INIS)

Tabatabaeipour, S.M.; Honarvar, F.

2009-01-01

This paper describes the ultrasonic testing of austenitic welds prepared by two different welding processes. The tests were carried out by the ultrasonic Time-of-Flight Diffraction (ToFD) technique. Shielded Metal Arc Welding (SMAW) and Gas Tungsten Arc Welding (GTAW) are the welding processes used for preparing the specimens. Identical artificial defects were implanted in both welds during the welding process. Both specimens were examined by the ToFD technique under similar conditions. Metallographic images were also obtained from the cross sectional plane of both the SMA and GTA welds. These images show that the grain orientation in the two welded specimens are different. D-scan images obtained by the ToFD technique from these welds indicates that inspecting the specimens prepared by the SMAW process is easier than the one made by the GTAW process. The results also show that the D-scan images cannot reveal the small vertical drilled holes implanted in the specimens. (author)

Friction Stir Welding of Tapered Thickness Welds Using an Adjustable Pin Tool

Science.gov (United States)

Adams, Glynn; Venable, Richard; Lawless, Kirby

2003-01-01

Friction stir welding (FSW) can be used for joining weld lands that vary in thickness along the length of the weld. An adjustable pin tool mechanism can be used to accomplish this in a single-pass, full-penetration weld by providing for precise changes in the pin length relative to the shoulder face during the weld process. The difficulty with this approach is in accurately adjusting the pin length to provide a consistent penetration ligament throughout the weld. The weld technique, control system, and instrumentation must account for mechanical and thermal compliances of the tooling system to conduct tapered welds successfully. In this study, a combination of static and in-situ measurements, as well as active control, is used to locate the pin accurately and maintain the desired penetration ligament. Frictional forces at the pin/shoulder interface were a source of error that affected accurate pin position. A traditional FSW pin tool design that requires a lead angle was used to join butt weld configurations that included both constant thickness and tapered sections. The pitch axis of the tooling was fixed throughout the weld; therefore, the effective lead angle in the tapered sections was restricted to within the tolerances allowed by the pin tool design. The sensitivity of the FSW process to factors such as thickness offset, joint gap, centerline offset, and taper transition offset were also studied. The joint gap and the thickness offset demonstrated the most adverse affects on the weld quality. Two separate tooling configurations were used to conduct tapered thickness welds successfully. The weld configurations included sections in which the thickness decreased along the weld, as well as sections in which the thickness increased along the weld. The data presented here include weld metallography, strength data, and process load data.

The technology and welding joint properties of hybrid laser-tig welding on thick plate

Science.gov (United States)

Shenghai, Zhang; Yifu, Shen; Huijuan, Qiu

2013-06-01

The technologies of autogenous laser welding and hybrid laser-TIG welding are used on thick plate of high strength lower alloy structural steel 10CrNiMnMoV in this article. The unique advantages of hybrid laser-TIG welding is summarized by comparing and analyzing the process parameters and welding joints of autogenous laser welding laser welding and hybrid laser-TIG welding. With the optimal process parameters of hybrid welding, the good welding joint without visible flaws can be obtained and its mechanical properties are tested according to industry standards. The results show that the hybrid welding technology has certain advantages and possibility in welding thick plates. It can reduce the demands of laser power, and it is significant for lowering the aspect ratio of weld during hybrid welding, so the gas in the molten pool can rise and escape easily while welding thick plates. Therefore, the pores forming tendency decreases. At the same time, hybrid welding enhances welding speed, and optimizes the energy input. The transition and grain size of the microstructure of hybrid welding joint is better and its hardness is higher than base material. Furthermore, its tensile strength and impact toughness is as good as base material. Consequently, the hybrid welding joint can meet the industry needs completely.

Effects of post weld heat treatment and weld overlay on the residual stress and mechanical properties in dissimilar metal weld

International Nuclear Information System (INIS)

Campos, Wagner R.C.; Ribeiro, Vladimir S.; Vilela, Alisson H.F.; Almeida, Camila R.O.; Rabello, Emerson G.

2017-01-01

The object of this work is a dissimilar metal weld (DMW) pipe joint between carbon steel (A-106 Gr B) and stainless steel (A-312 TP316L) pipes and filler metals of Nickel alloy (82/182), which find wide application in the field of chemical, oil, petroleum industries, fossil fuel and nuclear power plant. A lot of the failures that have occurred in dissimilar metal welded are affected greatly by residual stresses. Residual stress is often a cause of premature failure of critical components under normal operation of welded components. Several methods have been tested and developed for removing the tensile residual stresses. The aim of the methods is to reduce the tensile stress state or to create compressive stresses at a predefined area, such as the inner surface of a welded pipe joint. Post weld heat treatment (PWHT) and weld overlay (WOL) are two of the residual stress mitigation methods which reduce the tensile residual stress, create compressive stresses and arrest crack initiation and crack growth. The technique used to substantially minimized or eliminated this failure development in the root weld is the post weld heat treatments (stress relief heat treatment) or the weld overlay. In this work was studied the effectiveness in reducing internal residual stress in dissimilar metal welded pipe joints subjected to post weld heat treatment and weld overlay, measurement by hole-drilling strain-gage method of stress relaxation. Also held was mechanical characterization of the welded pipe joint itself. (author)

Effects of post weld heat treatment and weld overlay on the residual stress and mechanical properties in dissimilar metal weld

Energy Technology Data Exchange (ETDEWEB)

Campos, Wagner R.C.; Ribeiro, Vladimir S.; Vilela, Alisson H.F.; Almeida, Camila R.O.; Rabello, Emerson G., E-mail: wrcc@cdtn.br, E-mail: camilarezende.cr@gmail.com, E-mail: egr@cdtn.br, E-mail: vladimirsoler@hotmail.com, E-mail: ahfv02@outlook.com [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

2017-07-01

The object of this work is a dissimilar metal weld (DMW) pipe joint between carbon steel (A-106 Gr B) and stainless steel (A-312 TP316L) pipes and filler metals of Nickel alloy (82/182), which find wide application in the field of chemical, oil, petroleum industries, fossil fuel and nuclear power plant. A lot of the failures that have occurred in dissimilar metal welded are affected greatly by residual stresses. Residual stress is often a cause of premature failure of critical components under normal operation of welded components. Several methods have been tested and developed for removing the tensile residual stresses. The aim of the methods is to reduce the tensile stress state or to create compressive stresses at a predefined area, such as the inner surface of a welded pipe joint. Post weld heat treatment (PWHT) and weld overlay (WOL) are two of the residual stress mitigation methods which reduce the tensile residual stress, create compressive stresses and arrest crack initiation and crack growth. The technique used to substantially minimized or eliminated this failure development in the root weld is the post weld heat treatments (stress relief heat treatment) or the weld overlay. In this work was studied the effectiveness in reducing internal residual stress in dissimilar metal welded pipe joints subjected to post weld heat treatment and weld overlay, measurement by hole-drilling strain-gage method of stress relaxation. Also held was mechanical characterization of the welded pipe joint itself. (author)

Decay of Rhenish Tuffs in Dutch Monuments. Part 2 : Laboratory Experiments as a Basis for the Choice of Restoration Stone

NARCIS (Netherlands)

Van Hees, R.P.J.; Brendle, S.; Nijland, T.G.; De Haas, G.J.L.M.; Tolboom, H.J.

2003-01-01

Rhenish tuffs (Eifel, Germany), have been used as building material in the Netherlands since Roman times. They were the most important natural building stone in the Netherlands in early medieval times. In addition, tuff was used as raw material for production of trass, that served as a pozzolanic

Decay of Rhenish Tuff in Dutch monuments. Part 2 : Laboratory experiments as a basis for the choice of restoration stone

NARCIS (Netherlands)

Hees, R.P.J. van; Brendle, S.; Nijland, T.G.; Haas, G.J.L.M. de; Tolboom, H.J.

2003-01-01

Rhenish tuffs (Eifel, Getmany), have been used as building material in the Netherlands since Roman times. They were the most important natural building stone in the Netherlands in early medieval times. In addition, tuff was used as raw material for production of trass, that served as a pozzolanic

On use of weld zone temperatures for online monitoring of weld quality in friction stir welding of naturally aged aluminium alloys

International Nuclear Information System (INIS)

Imam, Murshid; Biswas, Kajal; Racherla, Vikranth

2013-01-01

Highlights: • FSWs for 6063-T4 AA are done at different process parameters and sheet thicknesses. • Weld nugget zone and heat affected zone temperatures are monitored for each case. • Microstructural and mechanical characterisation of welds is done in all cases. • Weld ductility is found to be particularly sensitive to weld zone temperatures. • Strong correlation is found between WNZ and HAZ temperatures and weld properties. - Abstract: 6063-T4 aluminium alloy sheets of 3 and 6 mm thicknesses were friction stir butt welded using a square tool pin at a wide range of tool rotational speeds. Properties of obtained welds were characterised using tensile tests, optical micrographs, X-ray diffraction, and transmission electron microscopy. Shape, size, and distribution of precipitates in weld zones, and strength and ductility of welds were seen to directly correlate with peak temperatures in weld nugget and heat affected zones, independent of sheet thickness. In addition, fluctuations in measured temperature profiles, for 3 mm sheets, were seen to correlate with an increase in scatter of weld nugget zone properties for 3 mm sheets. Optimal weld strength and ductility were obtained for peak weld nugget zone temperatures of around 450 °C and corresponding peak heat affected zone temperatures of around 360–380 °C. Results obtained suggest that, at least for naturally aged aluminium alloys, nature of temperature evolution and magnitudes of peak temperatures in weld nugget and heat affected zones provide information on uniformity of properties in weld zones, overaging of heat affected zones, and formation of tunnel defects from improper material mixing at low weld zone temperatures

Measuring weld heat to evaluate weld integrity

Energy Technology Data Exchange (ETDEWEB)

Schauder, V., E-mail: schauder@hks-prozesstechnik.de [HKS-Prozesstechnik GmbH, Halle (Germany)

2015-11-15

Eddy current and ultrasonic testing are suitable for tube and pipe mills and have been used for weld seam flaw detection for decades, but a new process, thermography, is an alternative. By measuring the heat signature of the weld seam as it cools, it provides information about weld integrity at and below the surface. The thermal processes used to join metals, such as plasma, induction, laser, and gas tungsten arc welding (GTAW), have improved since they were developed, and they get better with each passing year. However, no industrial process is perfect, so companies that conduct research in flaw detection likewise continue to develop and improve the technologies used to verify weld integrity: ultrasonic testing (UT), eddy current testing (ET), hydrostatic, X-ray, magnetic particle, and liquid penetrant are among the most common. Two of these are used for verifying the integrity of the continuous welds such as those used on pipe and tube mills: UT and ET. Each uses a transmitter to send waves of ultrasonic energy or electrical current through the material and a receiver (probe) to detect disturbances in the flow. The two processes often are combined to capitalize on the strengths of each. While ET is good at detecting flaws at or near the surface, UT penetrates the material, detecting subsurface flaws. One drawback is that sound waves and electrical current waves have a specific direction of travel, or an alignment. A linear defect that runs parallel to the direction of travel of the ultrasonic sound wave or a flaw that is parallel to the coil winding direction of the ET probe can go undetected. A second drawback is that they don't detect cold welds. An alternative process, thermography, works in a different fashion: It monitors the heat of the material as the weld cools. Although it measures the heat at the surface, the heat signature provides clues about cooling activity deep in the material, resulting in a thorough assessment of the weld's integrity It

The effect of post-welding conditions in friction stir welds: From weld simulation to Ductile Failure

DEFF Research Database (Denmark)

Hattel, Jesper Henri; Nielsen, Kim Lau; Tutum, Cem Celal

2012-01-01

software ANSYS, a thermo-mechanical model is employed to predict the thermally induced stresses and strains during welding, while an in-house finite element code is used to study the plastic flow localization and failure in a subsequent structural analysis. The coupling between the two models is made......The post-welding stress state, strain history and material conditions of friction stir welded joints are often strongly idealized when used in subsequent modeling analyses, typically by neglecting one or more of the features above. But, it is obvious that the conditions after welding do influence......, showed the largest influence of the post-welding conditions, even though significant relaxation of the residual stress state was predicted....

Nitrogen And Oxygen Amount In Weld After Welding With Micro-Jet Cooling

Directory of Open Access Journals (Sweden)

Węgrzyn T.

2015-06-01

Full Text Available Micro-jet cooling after welding was tested only for MIG welding process with argon, helium and nitrogen as a shielded gases. A paper presents a piece of information about nitrogen and oxygen in weld after micro-jet cooling. There are put down information about gases that could be chosen both for MIG/MAG welding and for micro-jet process. There were given main information about influence of various micro-jet gases on metallographic structure of steel welds. Mechanical properties of weld was presented in terms of nitrogen and oxygen amount in WMD (weld metal deposit.

A study of weld quality in ultrasonic spot welding of similar and dissimilar metals

International Nuclear Information System (INIS)

Al-Sarraf, Z; Lucas, M

2012-01-01

Several difficulties are faced in joining thinner sheets of similar and dissimilar materials from fusion welding processes such as resistance welding and laser welding. Ultrasonic metal welding overcomes many of these difficulties by using high frequency vibration and applied pressure to create a solid-state weld. Ultrasonic metal welding is an effective technique in joining small components, such as in wire bonding, but is also capable of joining thicker sheet, depending on the control of welding conditions. This study presents the design, characterisation and test of a lateral-drive ultrasonic metal welding device. The ultrasonic welding horn is modelled using finite element analysis and its vibration behaviour is characterised experimentally to ensure ultrasonic energy is delivered to the weld coupon. The welding stack and fixtures are then designed and mounted on a test machine to allow a series of experiments to be conducted for various welding and ultrasonic parameters. Weld strength is subsequently analysed using tensile-shear tests. Control of the vibration amplitude profile through the weld cycle is used to enhance weld strength and quality, providing an opportunity to reduce part marking. Optical microscopic examination and scanning electron microscopy (SEM) were employed to investigate the weld quality. The results show how the weld quality is particularly sensitive to the combination of clamping force and vibration amplitude of the welding tip.

Radionuclide release from PWR fuels in a reference tuff repository groundwater

International Nuclear Information System (INIS)

Wilson, C.N.; Oversby, V.M.

1985-03-01

The Nevada Nuclear Waste Storage Investigations Project (NNWSI) is studying the suitability of the welded devitrified Topopah Spring tuff at Yucca Mountain, Nye County, Nevada, for potential use as a high-level nuclear waste repository. In support of the Waste Package task of NNWSI, tests have been conducted under ambient air environment to measure radionuclide release from two pressurized water reactor (PWR) spent fuels in water obtained from the J-13 well near the Yucca Mountain site. Four specimen types, representing a range of fuel physical conditions that may exist in a failed waste canister containing a limited amount of water were tested. The specimen types were: fuel rod sections split open to expose bare fuel particles; rod sections with water-tight end fittings with a 2.5-cm long by 150-μm wide slit through the cladding; rod sections with water-tight end fittings and two 200-μm-diameter holes through the cladding; and undefected rod segments with water-tight end fittings. Radionuclide release results from the first 223-day test runs on H.B. Robinson spent fuel specimens in J-13 water are reported and compared to results from a previous test series in which similar Turkey Point reactor spent fuel specimens were tested on deionized water. Selected initial results are also given for Turkey Point fuel specimens tested on J-13 water. Results suggest that the actinides Pu, Am, Cm and Np are released congruently with U as the UO 2 spent fuel matrix dissolves. Fractional release of 137 Cs and 99 Tc was greater than that measured for the actinides. Generally, lower radionuclide releases were measured for the H.B. Robinson fuel in J-13 water than for Turkey Point Fuel in deionized water. 8 references, 7 figures, 9 tables

Welding and cutting

International Nuclear Information System (INIS)

Drews, P.; Schulze Frielinghaus, W.

1978-01-01

This is a survey, with 198 literature references, of the papers published in the fields of welding and cutting within the last three years. The subjects dealt with are: weldability of the materials - Welding methods - Thermal cutting - Shaping and calculation of welded joints - Environmental protection in welding and cutting. (orig.) [de

Simplified welding distortion analysis for fillet welding using composite shell elements

Directory of Open Access Journals (Sweden)

Mingyu Kim

2015-05-01

Full Text Available This paper presents the simplified welding distortion analysis method to predict the welding deformation of both plate and stiffener in fillet welds. Currently, the methods based on equivalent thermal strain like Strain as Direct Boundary (SDB has been widely used due to effective prediction of welding deformation. Regarding the fillet welding, however, those methods cannot represent deformation of both members at once since the temperature degree of freedom is shared at the intersection nodes in both members. In this paper, we propose new approach to simulate deformation of both members. The method can simulate fillet weld deformations by employing composite shell element and using different thermal expansion coefficients according to thickness direction with fixed temperature at intersection nodes. For verification purpose, we compare of result from experiments, 3D thermo elastic plastic analysis, SDB method and proposed method. Compared of experiments results, the proposed method can effectively predict welding deformation for fillet welds.

Mineralogy, origin and commercial value of the zeolite-rich tuffs in the Petrota-Pentalofos area, Evros County, Greece

Directory of Open Access Journals (Sweden)

Walsh, J. N.

1998-04-01

Full Text Available The zeolite-rich tuffs of the Petrota-Pentalofos area were deposited in the Arrestees Basin during the Eocene. They are up to 100 m thick and extend more than 15 Km in a long axis. Most of the outcrops consist of frequent alternations of very fine grained tuff with pumice and lapel tuffs, the latter containing detrital fragments of the Mesozoic substrate of the basin. X-ray Diffraction, Scanning Electron Microscopy and light microscopy analysis on quarry and borehole samples has shown that the tuffs are composed mainly of clinoptilolite and minor cristobalite, with a small proportion of detrital constituents (quartz, mica-schist and pyrogenic crystals (feldspars, quartz, biotite. Minor amounts of mordenite randomly occur in some of the northern outcrops, closer to the occurrences of lava. ICP-AES chemical analysis of the tuffs gives evidence that the original magmas were of quartz-latite composition. The tuffs rest on pre-Cenozoic metamorphic basement and pass gradationally upwards into sandstone and limestone. Evidence is given for deposition of the tuffs in a supra to infra-littoral environment. The zeolitic tuffs originated as epiclastic volcanic sediments, transported by water from the source of the eruption. The transformation of the volcanic glass of the tuffs to zeolite and cristobalite has taken place by meteoric waters in an open hydrological system existed during the Tertiary. The zeolitic rocks are currently being exploited as an animal feed supplement.Las tobas ricas en cebollitas del área de Petrota-Pentalofos se depositaron en la cuenca de Orejitas durante el Doceno. Alcanzan 100 m de potencia y superan los 15 km de extensión longitudinal. La mayoría de los afloramientos consisten en alternancias de toba de grano muy fino y toba de pómez y lapilli con fragmentos detritos del sustrato Mesozoico de la cuenca. Análisis por difamación de rayos X, microscopía electrónica de barrido y microscopía óptica en muestras de mano y de

Welding Technician

Science.gov (United States)

Smith, Ken

2009-01-01

About 95% of all manufactured goods in this country are welded or joined in some way. These welded products range in nature from bicycle handlebars and skyscrapers to bridges and race cars. The author discusses what students need to know about careers for welding technicians--wages, responsibilities, skills needed, career advancement…

Natural sorptive barriers in Yucca Mountain, Nevada, for long-term isolation of high-level waste

International Nuclear Information System (INIS)

Bish, D.L.; Vaniman, D.T.; Rundberg, R.S.; Wolfsberg, K.; Daniels, W.R.; Broxton, D.E.

1984-01-01

There are several sorptive phases occurring naturally in the silicic tuffs at Yucca Mountain, Nevada, that can aid in the long-term isolation of high-level wastes. These phases include hydrated volcanic glasses, smectites and zeolites. Los Alamos has a continuing programme to investigate the mineralogy and stratigraphy of the tuffs at Yucca Mountain. In addition, extensive data have been obtained on the sorptive behaviour of technetium, strontium, caesium, barium, cerium, europium, uranium, neptunium, plutonium and americium on the minerals in tuffs. Sorption of elements by ion-exchange processes is high in tuffs containing smectite and the zeolites clinoptilolite-heulandite and mordenite. Moreover, sorption correlates with abundances of these minerals. Sorption is not as high for the zeolite analcime and for volcanic glass. Elements that may not sorb by ion exchange, e.g. plutonium, also tend to be sorbed when the zeolite abundance is high, but the correlations are less clearly defined. Because of the correlation between sorptive capacity and mineralogy, an accurate knowledge of mineral distribution and stratigraphy is essential. The distribution of hydrated glasses is stratigraphically controlled, and the glasses occur in narrow unaltered horizons as vitrophyres and as vitric tuff. Although glasses are of minor importance as sorptive phases, they are very reactive and can alter to other minerals if heated in the presence of water. Smectite clays are reversibly expandable and are widespread in tuffs, but their beneficial properties can be modified by prolonged exposure to elevated temperatures. The zeolites clinoptilolite-heulandite and mordenite occur in high concentrations in silicic tuffs, mostly as secondary alterations of non-welded and poorly welded tuffs; their distribution is therefore stratigraphically controlled

Introduction to Welding.

Science.gov (United States)

Fortney, Clarence; Gregory, Mike

This curriculum guide provides six units of instruction on basic welding. Addressed in the individual units of instruction are the following topics: employment opportunities for welders, welding safety and first aid, welding tools and equipment, basic metals and metallurgy, basic math and measuring, and procedures for applying for a welding job.…

Orbital welding technique

International Nuclear Information System (INIS)

Hoeschen, W.

2003-01-01

The TIG (Tungsten-inert gas) orbital welding technique is applied in all areas of pipe welding. The process is mainly used for austenitic and ferritic materials but also for materials like aluminium, nickel, and titanium alloys are commonly welded according to this technique. Thin-walled as well as thick-walled pipes are welded economically. The application of orbital welding is of particular interest in the area of maintenance of thick-walled pipes that is described in this article. (orig.) [de

Welding stresses

International Nuclear Information System (INIS)

Poirier, J.; Barbe, B.; Jolly, N.

1976-01-01

The aim is to show how internal stresses are generated and to fix the orders of magnitude. A realistic case, the vertical welding of thick plates free to move one against the other, is described and the deformations and stresses are analyzed. The mathematical model UEDA, which accounts for the elastic modulus, the yield strength and the expansion coefficient of the metal with temperature, is presented. The hypotheses and results given apply only to the instantaneous welding of a welded plate and to a plate welded by a moving electrode [fr

Reduction of Biomechanical and Welding Fume Exposures in Stud Welding.

Science.gov (United States)

Fethke, Nathan B; Peters, Thomas M; Leonard, Stephanie; Metwali, Mahmoud; Mudunkotuwa, Imali A

2016-04-01

The welding of shear stud connectors to structural steel in construction requires a prolonged stooped posture that exposes ironworkers to biomechanical and welding fume hazards. In this study, biomechanical and welding fume exposures during stud welding using conventional methods were compared to exposures associated with use of a prototype system that allowed participants to weld from an upright position. The effect of base material (i.e. bare structural beam versus galvanized decking) on welding fume concentration (particle number and mass), particle size distribution, and particle composition was also explored. Thirty participants completed a series of stud welding simulations in a local apprenticeship training facility. Use of the upright system was associated with substantial reductions in trunk inclination and the activity levels of several muscle groups. Inhalable mass concentrations of welding fume (averaged over ~18 min) when using conventional methods were high (18.2 mg m(-3) for bare beam; 65.7 mg m(-3) for through deck), with estimated mass concentrations of iron (7.8 mg m(-3) for bare beam; 15.8 mg m(-3) for through deck), zinc (0.2 mg m(-3) for bare beam; 15.8 mg m(-3) for through deck), and manganese (0.9 mg m(-3) for bare beam; 1.5 mg m(-3) for through deck) often exceeding the American Conference of Governmental Industrial Hygienists Threshold Limit Values (TLVs). Number and mass concentrations were substantially reduced when using the upright system, although the total inhalable mass concentration remained above the TLV when welding through decking. The average diameters of the welding fume particles for both bare beam (31±17 nm) through deck conditions (34±34 nm) and the chemical composition of the particles indicated the presence of metallic nanoparticles. Stud welding exposes ironworkers to potentially high levels of biomechanical loading (primarily to the low back) and welding fume. The upright system used in this study improved exposure

Detailed mineralogical characterization of the Bullfrog and Tram members USW-G1, with emphasis on clay mineralogy

International Nuclear Information System (INIS)

Bish, D.L.

1981-10-01

The detailed mineralogy of the Bullfrog and Tram Members of the Crater Flat Tuff from drill hole USW-G1 has been examined, primarily to characterize fully the amounts and types of clay minerals in the tuffs and the possible effects clay minerals have on rock properties. Results of bulk sample x-ray diffraction analyses agree closely with previous determinations, although slightly higher clay mineral contents were found in this study. X-ray diffraction analysis of fine fractions revealed that the clay minerals in the tuffs are sodium-saturated montmorillonite-beidellites with typical layer charges and no high-charge layers. These smectites are found in virtually all samples of the Bullfrog and Tram, and there is no correlation between the amounts of smectites and the amounts of zeolite, quartz, and feldspar. Smectites are present in both welded and nonwelded horizons and are scarce in some zones with slight-to-absent welding

High-Speed Friction-Stir Welding to Enable Aluminum Tailor-Welded Blanks

Science.gov (United States)

Hovanski, Yuri; Upadhyay, Piyush; Carsley, John; Luzanski, Tom; Carlson, Blair; Eisenmenger, Mark; Soulami, Ayoub; Marshall, Dustin; Landino, Brandon; Hartfield-Wunsch, Susan

2015-05-01

Current welding technologies for production of aluminum tailor-welded blanks (TWBs) are utilized in low-volume and niche applications, and they have yet to be scaled for the high-volume vehicle market. This study targeted further weight reduction, part reduction, and cost savings by enabling tailor-welded blank technology for aluminum alloys at high volumes. While friction-stir welding (FSW) has been traditionally applied at linear velocities less than 1 m/min, high-volume production applications demand the process be extended to higher velocities more amenable to cost-sensitive production environments. Unfortunately, weld parameters and performance developed and characterized at low-to-moderate welding velocities do not directly translate to high-speed linear FSW. Therefore, to facilitate production of high-volume aluminum FSW components, parameters were developed with a minimum welding velocity of 3 m/min. With an emphasis on weld quality, welded blanks were evaluated for postweld formability using a combination of numerical and experimental methods. An evaluation across scales was ultimately validated by stamping full-size production door inner panels made from dissimilar thickness aluminum TWBs, which provided validation of the numerical and experimental analysis of laboratory-scale tests.

Estimation of weld nugget temperature by thermography method in resistance projection welding process

International Nuclear Information System (INIS)

Setty, D.S.; Rameswara Roa, A.; Hemantha Rao, G.V.S.; Jaya Raj, R.N.

2008-01-01

In the Pressurized Heavy Water Reactor (PHWR) fuel manufacturing, zirconium alloy appendages like spacer and bearing pads are welded to the thin wall zirconium alloy fuel tubes by using resistance projection welding process. Out of many joining processes available, resistance-welding process is reliable, environment friendly and best suitable for mass production applications. In the fuel assembly, spacer pads are used to get the required inter-element spacing and Bearing pads are used to get the required load-bearing surface for the fuel assembly. Performance of the fuel assembly in the reactor is greatly influenced by these weld joint's quality. Phase transformation from α to β phase is not acceptable while welding these tiny appendages. At present only destructive metallography test is available for this purpose. This can also be achieved by measuring weld nugget temperature where in the phase transformation temperature for zirconium alloy material is 853 o C. The temperature distribution during resistance welding of tiny parts cannot be measured by conventional methods due to very small space and short weld times involved in the process. Shear strength, dimensional accuracy and weld microstructures are some of the key parameters used to measure the quality of appendage weld joints. Weld parameters were optimized with the help of industrial experimentation methodology. Individual projection welding by split electrode concept, and during welding on empty tube firm support is achieved on inner side of the tube by using expandable pneumatic mandrel. In the present paper, an attempt was made to measure the weld nugget temperature by thermography technique and is correlated with standard microstructures of zirconium alloy material. The temperature profiles in the welding process are presented for different welding conditions. This technique has helped in measuring the weld nugget temperature more accurately. It was observed that in the present appendage welding

Neogene fallout tuffs from the Yellowstone hotspot in the Columbia Plateau region, Oregon, Washington and Idaho, USA.

Directory of Open Access Journals (Sweden)

Barbara P Nash

Full Text Available Sedimentary sequences in the Columbia Plateau region of the Pacific Northwest ranging in age from 16-4 Ma contain fallout tuffs whose origins lie in volcanic centers of the Yellowstone hotspot in northwestern Nevada, eastern Oregon and the Snake River Plain in Idaho. Silicic volcanism began in the region contemporaneously with early eruptions of the Columbia River Basalt Group (CRBG, and the abundance of widespread fallout tuffs provides the opportunity to establish a tephrostratigrahic framework for the region. Sedimentary basins with volcaniclastic deposits also contain diverse assemblages of fauna and flora that were preserved during the Mid-Miocene Climatic Optimum, including Sucker Creek, Mascall, Latah, Virgin Valley and Trout Creek. Correlation of ashfall units establish that the lower Bully Creek Formation in eastern Oregon is contemporaneous with the Virgin Valley Formation, the Sucker Creek Formation, Oregon and Idaho, Trout Creek Formation, Oregon, and the Latah Formation in the Clearwater Embayment in Washington and Idaho. In addition, it can be established that the Trout Creek flora are younger than the Mascall and Latah flora. A tentative correlation of a fallout tuff from the Clarkia fossil beds, Idaho, with a pumice bed in the Bully Creek Formation places the remarkably well preserved Clarkia flora assemblage between the Mascall and Trout Creek flora. Large-volume supereruptions that originated between 11.8 and 10.1 Ma from the Bruneau-Jarbidge and Twin Falls volcanic centers of the Yellowstone hotspot in the central Snake River Plain deposited voluminous fallout tuffs in the Ellensberg Formation which forms sedimentary interbeds in the CRBG. These occurrences extend the known distribution of these fallout tuffs 500 km to the northwest of their source in the Snake River Plain. Heretofore, the distal products of these large eruptions had only been recognized to the east of their sources in the High Plains of Nebraska and Kansas.

Nitrogen And Oxygen Amount In Weld After Welding With Micro-Jet Cooling

OpenAIRE

Węgrzyn T.; Piwnik J.

2015-01-01

Micro-jet cooling after welding was tested only for MIG welding process with argon, helium and nitrogen as a shielded gases. A paper presents a piece of information about nitrogen and oxygen in weld after micro-jet cooling. There are put down information about gases that could be chosen both for MIG/MAG welding and for micro-jet process. There were given main information about influence of various micro-jet gases on metallographic structure of steel welds. Mechanical properties of weld was pr...

Influence of weld structure on cross-weld creep behavior in P23 steel

Energy Technology Data Exchange (ETDEWEB)

Allen, D.J.; Degnan, C.C. [E.ON Engineering (United Kingdom); Brett, S.J. [RWE npower (United Kingdom); Buchanan, L.W. [Doosan Babcock (United Kingdom)

2010-07-01

A thick section pipe weld in low alloy steel P23 has been characterised by cross-weld creep rupture testing at a range of stresses, together with all-weld-metal and parent material testing, under the auspices of the UK High Temperature Power Plant Forum. The results generally show that the weld metal can be weak when tested in the transverse (cross-weld) orientation, and can fail with limited overall ductility by cracking in the zone of refined weld metal beneath the fusion boundary of the superposed weld bead. However, one specimen showed a much superior performance, which could be understood in terms of its locally more creep resistant weld macrostructure. The implications for P23 performance and weld manufacture are discussed. (orig.)

Welded joints integrity analysis and optimization for fiber laser welding of dissimilar materials

Science.gov (United States)

Ai, Yuewei; Shao, Xinyu; Jiang, Ping; Li, Peigen; Liu, Yang; Liu, Wei

2016-11-01

Dissimilar materials welded joints provide many advantages in power, automotive, chemical, and spacecraft industries. The weld bead integrity which is determined by process parameters plays a significant role in the welding quality during the fiber laser welding (FLW) of dissimilar materials. In this paper, an optimization method by taking the integrity of the weld bead and weld area into consideration is proposed for FLW of dissimilar materials, the low carbon steel and stainless steel. The relationships between the weld bead integrity and process parameters are developed by the genetic algorithm optimized back propagation neural network (GA-BPNN). The particle swarm optimization (PSO) algorithm is taken for optimizing the predicted outputs from GA-BPNN for the objective. Through the optimization process, the desired weld bead with good integrity and minimum weld area are obtained and the corresponding microstructure and microhardness are excellent. The mechanical properties of the optimized joints are greatly improved compared with that of the un-optimized welded joints. Moreover, the effects of significant factors are analyzed based on the statistical approach and the laser power (LP) is identified as the most significant factor on the weld bead integrity and weld area. The results indicate that the proposed method is effective for improving the reliability and stability of welded joints in the practical production.

Magmatism, ash-flow tuffs, and calderas of the ignimbrite flareup in the western Nevada volcanic field, Great Basin, USA

Science.gov (United States)

Christopher D. Henry,; John, David A.

2013-01-01

The western Nevada volcanic field is the western third of a belt of calderas through Nevada and western Utah. Twenty-three calderas and their caldera-forming tuffs are reasonably well identified in the western Nevada volcanic field, and the presence of at least another 14 areally extensive, apparently voluminous ash-flow tuffs whose sources are unknown suggests a similar number of undiscovered calderas. Eruption and caldera collapse occurred between at least 34.4 and 23.3 Ma and clustered into five ∼0.5–2.7-Ma-long episodes separated by quiescent periods of ∼1.4 Ma. One eruption and caldera collapse occurred at 19.5 Ma. Intermediate to silicic lavas or shallow intrusions commonly preceded caldera-forming eruptions by 1–6 Ma in any specific area. Caldera-related as well as other magmatism migrated from northeast Nevada to the southwest through time, probably resulting from rollback of the formerly shallow-dipping Farallon slab. Calderas are restricted to the area northeast of what was to become the Walker Lane, although intermediate and effusive magmatism continued to migrate to the southwest across the future Walker Lane.Most ash-flow tuffs in the western Nevada volcanic field are rhyolites, with approximately equal numbers of sparsely porphyritic (≤15% phenocrysts) and abundantly porphyritic (∼20–50% phenocrysts) tuffs. Both sparsely and abundantly porphyritic rhyolites commonly show compositional or petrographic evidence of zoning to trachydacites or dacites. At least four tuffs have volumes greater than 1000 km3, with one possibly as much as ∼3000 km3. However, the volumes of most tuffs are difficult to estimate, because many tuffs primarily filled their source calderas and/or flowed and were deposited in paleovalleys, and thus are irregularly distributed.Channelization and westward flow of most tuffs in paleovalleys allowed them to travel great distances, many as much as ∼250 km (original distance) to what is now the western foothills of the

Experiences of fitting isotherms to data from batch sorption experiments for radionuclides on tuffs

International Nuclear Information System (INIS)

Polzer, W.L.; Fuentes, H.R.

1989-11-01

Laboratory experiments have been performed on the sorption of radionuclides on tuff as site characterization information for the Yucca Mountain Project. This paper presents general observations on the results of curve-fitting of sorption data by isotherm equations and the effects of experimental variables on their regressional analysis. Observations are specific to the effectiveness and problems associated with fitting isotherms, the calculation and value of isotherm parameters, and the significance of experimental variables such as replication, particle size, mode of sorption, and mineralogy. These observations are important in the design of laboratory experiments to ensure that collected data are adequate for effectively characterizing sorption of radionuclides on tuffs or other materials. 13 refs., 2 figs., 4 tabs

Scaling behavior of gas permeability measurements in volcanic tuffs

International Nuclear Information System (INIS)

Tidwell, V.C.

1994-01-01

One of the critical issues facing the Yucca Mountain site characterization and performance assessment programs is the manner in which property scaling is addressed. Property scaling becomes an issue whenever heterogeneous media properties are measured at one scale but applied at another. A research program has been established to challenge current understanding of property scaling with the aim of developing and testing models that describe scaling behavior in a quantitative manner. Scaling of constitutive rock properties is investigated through physical experimentation involving the collection of suites of gas-permeability data measured over a range of discrete scales. The approach is to systematically isolate those factors believed to influence property scaling and investigate their relative contributions to overall scaling behavior. Two blocks of tuff, each exhibiting differing heterogeneity structure, have recently been examined. Results of the investigation show very different scaling behavior, as exhibited by changes in the distribution functions and variograms, for the two tuff samples. Even for the relatively narrow range of measurement scales employed significant changes in the distribution functions, variograms, and summary statistics occurred. Because such data descriptors will likely play an important role in calculating effective media properties, these results demonstrate both the need to understand and accurately model scaling behavior

Mineralogic studies of tuff for high-level waste disposal

International Nuclear Information System (INIS)

Vaniman, D.; Bish, D.; Broxton, D.; Byers, F.; Carlos, B.; Levy, S.

1986-01-01

The volcanic rocks at Yucca Mountain, Nevada, consist predominantly of tuff that originated 12 to 14 million years ago as flows and airfalls of hot volcanic particulates. On cooling these units formed two major rock types: crystallized zones formed mostly of feldspar and silica minerals, and zones of glass. Alteration of glass to zeolite minerals occurred largely during structural tilting of Yucca Mountain in the ∼1-3 million years following the major eruptions. The compositions of zeolites formed from glasses strongly indicate open-system chemical exchange. Superimposed on this general alteration of glasses are areas of local high-temperature alteration. High-temperature alteration ended by 11 million years ago. Zeolites such as clinoptilolite persisted during high-temperature alteration at temperatures up to 100 degree C, suggesting that clinoptilolite at Yucca Mountain close to the thermally disturbed zone around a repository may also survive heating to temperatures at least this high. The mineralogic data from tuff at Yucca Mountain will ultimately be used by the Department of Energy Nevada Nuclear Waste storage Investigations for (1) defining the mineralogic component in estimating waste element travel times away from the repository and (2) determining the past history of alteration and the anticipated stability of minerals near the repository

Laser Welding Test Results with Gas Atmospheres in Welding Chamber

Energy Technology Data Exchange (ETDEWEB)

Joung, Chang-Young; Hong, Jin-Tae; Ahn, Sung-Ho; Heo, Sung-Ho; Jang, Seo-Yun; Yang, Tae-Ho [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2015-10-15

The weld beads of specimens welded under identical conditions in the helium and argon gas were cleaner, more regular, and steadier than those in a vacuum. The penetration depth of the FZ in the vacuum was much deeper than those in the helium and argon gas. To measure the irradiation properties of nuclear fuel in a test reactor, a nuclear fuel test rod instrumented with various sensors must be fabricated with assembly processes. A laser welding system to assemble the nuclear fuel test rod was designed and fabricated to develop various welding technologies of the fuel test rods to joint between a cladding tube and end-caps. It is an air-cooling optical fiber type and its emission modes are a continuous (CW) mode of which the laser generates continuous emission, and pulse (QCW) mode in which the laser internally generates sequences of pulses. We considered the system welding a sample in a chamber that can weld a specimen in a vacuum and inert gas atmosphere, and the chamber was installed on the working plate of the laser welding system. In the chamber, the laser welding process should be conducted to have no defects on the sealing area between a cladding tube and an end-cap.

Welding of Thin Steel Plates by Hybrid Welding Process Combined TIG Arc with YAG Laser

Science.gov (United States)

Kim, Taewon; Suga, Yasuo; Koike, Takashi

TIG arc welding and laser welding are used widely in the world. However, these welding processes have some advantages and problems respectively. In order to improve problems and make use of advantages of the arc welding and the laser welding processes, hybrid welding process combined the TIG arc with the YAG laser was studied. Especially, the suitable welding conditions for thin steel plate welding were investigated to obtain sound weld with beautiful surface and back beads but without weld defects. As a result, it was confirmed that the shot position of the laser beam is very important to obtain sound welds in hybrid welding. Therefore, a new intelligent system to monitor the welding area using vision sensor is constructed. Furthermore, control system to shot the laser beam to a selected position in molten pool, which is formed by TIG arc, is constructed. As a result of welding experiments using these systems, it is confirmed that the hybrid welding process and the control system are effective on the stable welding of thin stainless steel plates.

Hybrid laser-arc welding

DEFF Research Database (Denmark)

Hybrid laser-arc welding (HLAW) is a combination of laser welding with arc welding that overcomes many of the shortfalls of both processes. This important book gives a comprehensive account of hybrid laser-arc welding technology and applications. The first part of the book reviews...... the characteristics of the process, including the properties of joints produced by hybrid laser-arc welding and ways of assessing weld quality. Part II discusses applications of the process to such metals as magnesium alloys, aluminium and steel as well as the use of hybrid laser-arc welding in such sectors as ship...... building and the automotive industry. With its distinguished editor and international team of contributors, Hybrid laser-arc welding, will be a valuable source of reference for all those using this important welding technology. Professor Flemming Ove Olsen works in the Department of Manufacturing...

[New welding processes and health effects of welding].

Science.gov (United States)

La Vecchia, G Marina; Maestrelli, Piero

2011-01-01

This paper describes some of the recent developments in the control technology to enhance capability of Pulse Gas Metal Arc Welding. Friction Stir Welding (FSW) processing has been also considered. FSW is a new solid-state joining technique. Heat generated by friction at the rotating tool softens the material being welded. FSW can be considered a green and energy-efficient technique without deleterious fumes, gas, radiation, and noise. Application of new welding processes is limited and studies on health effects in exposed workers are lacking. Acute and chronic health effects of conventional welding have been described. Metal fume fever and cross-shift decline of lung function are the main acute respiratory effects. Skin and eyes may be affected by heat, electricity and UV radiations. Chronic effects on respiratory system include chronic bronchitis, a benign pneumoconiosis (siderosis), asthma, and a possible increase in the incidence of lung cancer. Pulmonary infections are increased in terms of severity, duration, and frequency among welders.

Plug-welding of ODS cladding tube for BOR-60 irradiation. Welding condition setting. Device remodeling and welding

International Nuclear Information System (INIS)

Seki, Masayuki; Ishibashi, Fujio; Kono, Syusaku; Hirako, Kazuhito; Tsukada, Tatsuya

2003-04-01

Irradiation test in BOR-60 at RIAR to judge practical use prospect of ODS cladding tube at early stage is planned as Japan-Russia a joint research. RIAR does fuel design of fuel pin used for this joint research. JNC manufactures ODS cladding tube and bar materials (two steel kind of martensite and ferrite), upper endplug production. They are welded by pressurized resistance welding, and are inspected in JNC Tokai, transported to RIAR. And RIAR manufactures vibration packing fuel pin. On the upper endplug welding by pressurized resistance welding method, we worded on the problems such as decision of welding condition by changing the size and crystallization of cladding tube and the design of endplug, and the chucking device remodeling to correspond to the long scale cladding tube welding system (included handling) and of quality assurance method. Especially, use of long scale cladding tube caused problem that bending transformation occurred in cladding tube by welding pressure. However, we solved this problem by shortening the distance of cladding tube colette chuck and pressure receiving, and by putting the sleeve in an internal space of welding machine, losing the bending of cladding tube. Moreover, welding defects were occurred by the difference of an inside state, an inside defect and recrystallization of cladding tube. We solved the problem by inside grinding for the edge of tube, angle beam method by ultrasonic wave, and ultrasonic wave form confirmation. Manufacturing process with long scale cladding tube including heat-treatment to remove combustion return and remaining stress was established besides, Afterwards, welding of ODS cladding tube and upper endplug. As the quality assurance system, we constructed [Documented procedure (referred to JOYO)] based on [Document of the QA plan] by OEC. Welding and inspection were executed by the document procedure. It is thought that the quality assurance method become references for the irradiation test in JOYO in the

Mineralogy, geochemistry and low grade metamorphism of green tuffs of Karaj formation in Hesarbon area (south west Firoozkooh

Directory of Open Access Journals (Sweden)

Shiva Bahrami

2017-03-01

Full Text Available Green tuffs of middle Eocene age in Hesarbon area, south west of Firoozkuh (East of Central Alborz consist of a thick sequence of lithic-, crystal-,vitric-and calcareous-tuffs. Microscopic and x-ray diffraction studies show plagioclase (albite and oligoclase, alkali feldspar (sanidine, quartz, cristobalite, biotite and hornblende are the major minerals in the rocks studied. Secondary minerals such as analcime, chlorite, prehnite and clay minerals are mainly present in the groundmass of the rocks. Extensive tectonic activities have created a variety of structural features including numerous folds and faults and therefore, have caused the green tuffs to be crushed and converted to breccia tuffs in many parts. Veins and cavities are filled by considerable amounts of zeolitic minerals including heulandite group, clinoptilolite and natrolite along with calcite and secondary quartz. Based on geochemical data, they lie on the dacite and rhyodacite field showing a calc-alkaline nature in the corresponding diagrams. According to the chondrite and primitive mantle normalized diagrams of trace elements, negative anomalies of Eu, Nb, Ti, P and depletion of HFSE together with their position in the petrogenesis discrimination diagrams, it is most likely that these rocks are formed in the active continental margin of a subduction zone. The existence of analcime and prehnite in the groundmass demonstrate that these rocks have undergone some degrees of low-grade metamorphism due to the overburden of the layers in the temperature range 200-300 °C. The present study shows that zeolite minerals filling the fractures and cavities of tuffs are precipitated by hydrothermal fluids with a neutral pH to acidic

Weld analysis and control system

Science.gov (United States)

Kennedy, Larry Z. (Inventor); Rodgers, Michael H. (Inventor); Powell, Bradley W. (Inventor); Burroughs, Ivan A. (Inventor); Goode, K. Wayne (Inventor)

1994-01-01

The invention is a Weld Analysis and Control System developed for active weld system control through real time weld data acquisition. Closed-loop control is based on analysis of weld system parameters and weld geometry. The system is adapted for use with automated welding apparatus having a weld controller which is capable of active electronic control of all aspects of a welding operation. Enhanced graphics and data displays are provided for post-weld analysis. The system provides parameter acquisition, including seam location which is acquired for active torch cross-seam positioning. Torch stand-off is also monitored for control. Weld bead and parent surface geometrical parameters are acquired as an indication of weld quality. These parameters include mismatch, peaking, undercut, underfill, crown height, weld width, puddle diameter, and other measurable information about the weld puddle regions, such as puddle symmetry, etc. These parameters provide a basis for active control as well as post-weld quality analysis and verification. Weld system parameters, such as voltage, current and wire feed rate, are also monitored and archived for correlation with quality parameters.

Fine tuning of dwelling time in friction stir welding for preventing material overheating, weld tensile strength increase and weld nugget size decrease

Directory of Open Access Journals (Sweden)

Mijajlović Miroslav M.

2016-01-01

Full Text Available After successful welding, destructive testing into test samples from Al 2024-T351 friction stir butt welds showed that tensile strength of the weld improve along the joint line, while dimensions of the weld nugget decrease. For those welds, both the base material and the welding tool constantly cool down during the welding phase. Obviously, the base material became overheated during the long dwelling phase what made conditions for creation of joints with the reduced mechanical properties. Preserving all process parameters but varying the dwelling time from 5-27 seconds a new set of welding is done to reach maximal achievable tensile strength. An analytical-numerical-experimental model is used for optimising the duration of the dwelling time while searching for the maximal tensile strength of the welds

Permeability and fluid chemistry studies of the Topopah Spring Member of the Paintbrush Tuff, Nevada Test Site: Part II

International Nuclear Information System (INIS)

Moore, D.E.; Morrow, C.A.; Byerlee, J.D.

1985-03-01

The Topopah Spring Member of the Paintbrush Tuff is being considered as a possible emplacement horizon for the disposal of nuclear waste. The permeability and pore-fluid chemistry of the Topopah Spring Member have been investigated experimentally. The work reported here represents a continuation of previous permeability studies on the Topopah Spring Member. Three experiments were run, to test the effect of pore pressure, sample orientation, and flow direction on permeability and pore fluid chemistry. In the experiments, water flowed either up or down a temperature gradient established across the tuff sample in response to a small pore pressure gradient. The maximum temperature of the gradient was 150 0 C, and the minimum was 43 to 45 0 C. The confining pressure was 100 bars, corresponding to a disposal depth of 400 meters. J13 water was the starting pore fluid. The heated tuff samples showed few changes in permeability from their initial, room-temperature values. In addition, the fluids discharged from both the low and high-temperature sides of the tuff samples were dilute, nearly neutral solutions whose compositions did not differ greatly from the starting J13 compositions. 16 refs., 14 figs., 4 tabs

Studies of the mobility of uranium and thorium in Nevada Test Site tuff

Energy Technology Data Exchange (ETDEWEB)

Wollenberg, H.A.; Flexser, S.; Smith, A.R. [Lawrence Berkeley Lab., CA (United States)

1991-06-01

Hydro-geochemical processes must be understood if the movement of radionuclides away from a breached radioactive waste canister is to be modeled and predicted. In this respect, occurrences of uranium and thorium in hydrothermal systems are under investigation in tuff and in rhyolitic tuff that was heated to simulate the effects of introduction of radioactive waste. In these studies, high-resolution gamma spectrometry and fission-track radiography are coupled with observations of alteration mineralogy and thermal history to deduce the evidence of, or potential for movement of, U and Th in response to the thermal environment. Observations to date suggest that U was mobile in the vicinity of the heater but that localized reducing environments provided by Fe-Ti-Mn-oxide minerals concentrated U and thus attenuated its migration.

Hydrologic modeling and field testing at Yucca mountain, Nevada

International Nuclear Information System (INIS)

Hoxie, D.T.

1991-01-01

Yucca Mountain, Nevada, is being evaluated as a possible site for a mined geologic repository for the disposal of high-level nuclear waste. The repository is proposed to be constructed in fractured, densely welded tuff within the thick (500 to 750 meters) unsaturated zone at the site. Characterization of the site unsaturated-zone hydrogeologic system requires quantitative specification of the existing state of the system and the development of numerical hydrologic models to predict probable evolution of the hydrogeologic system over the lifetime of the repository. To support development of hydrologic models for the system, a testing program has been designed to characterize the existing state of the system, to measure hydrologic properties for the system and to identify and quantify those processes that control system dynamics. 12 refs

Optimum welding condition of 2017 aluminum similar alloy friction welded joints

Energy Technology Data Exchange (ETDEWEB)

Tsujino R.; Ochi, H. [Osaka Inst. of Tech., Osaka (Japan); Morikawa, K. [Osaka Sangyo Univ., Osaka (Japan); Yamaguchi, H.; Ogawa, K. [Osaka Prefecture Univ., Osaka (Japan); Fujishiro, Y.; Yoshida, M. [Sumitomo Metal Technology Ltd., Hyogo (Japan)

2002-07-01

Usefulness of the statistical analysis for judging optimization of the friction welding conditions was investigated by using 2017 aluminum similar alloy, where many samples under fixed welding conditions were friction welded and analyzed statistically. In general, selection of the optimum friction welding conditions for similar materials is easy. However, it was not always the case for 2017 aluminum alloy. For optimum friction welding conditions of this material, it is necessary to apply relatively larger upset pressure to obtain high friction heating. Joint efficiencies obtained under the optimum friction welding conditions showed large shape parameter (m value) of Weibull distribution as well as in the dissimilar materials previously reported. The m value calculated on the small number of data can be substituted for m value on the 30 data. Therefore, m value is useful for practical use in the factory for assuming the propriety of the friction welding conditions. (orig.)

Dual wire welding torch and method

Science.gov (United States)

Diez, Fernando Martinez; Stump, Kevin S.; Ludewig, Howard W.; Kilty, Alan L.; Robinson, Matthew M.; Egland, Keith M.

2009-04-28

A welding torch includes a nozzle with a first welding wire guide configured to orient a first welding wire in a first welding wire orientation, and a second welding wire guide configured to orient a second welding wire in a second welding wire orientation that is non-coplanar and divergent with respect to the first welding wire orientation. A method of welding includes moving a welding torch with respect to a workpiece joint to be welded. During moving the welding torch, a first welding wire is fed through a first welding wire guide defining a first welding wire orientation and a second welding wire is fed through a second welding wire guide defining a second welding wire orientation that is divergent and non-coplanar with respect to the first welding wire orientation.

TIG welding method and TIG welding device

International Nuclear Information System (INIS)

Yoneda, Eishi

1998-01-01

The present invention provides a method of TIG welding for members having different heat capacities including a cladding tube and an end plug of a fuel rod to be used, for example, in a reactor, and a device therefor. Namely, in the TIG welding method, the flow rate of a sealed gas to the side of a member having smaller heat capacity is made greater than that on the side of the member having greater heat capacity bordered on the top end of a welding electrode. Since the sealed gas is jetted being localized relative to the welding electrode, arc is restricted in a region of the member having smaller heat capacity and is increased at a region having a larger heat capacity. As a result, the arc is localized, so that the heat input amount to the region having a large heat capacity is increased, and then a plurality of members at the abutting portion are melted uniformly thereby capable of obtaining a uniform molten pool. A bead is formed at the abutting portion thereby capable of obtaining a welded portion with less unevenness and having large strength. (I.S.)

Experimental investigation on the weld pool formation process in plasma keyhole arc welding

Science.gov (United States)

Van Anh, Nguyen; Tashiro, Shinichi; Van Hanh, Bui; Tanaka, Manabu

2018-01-01

This paper seeks to clarify the weld pool formation process in plasma keyhole arc welding (PKAW). We adopted, for the first time, the measurement of the 3D convection inside the weld pool in PKAW by stereo synchronous imaging of tungsten tracer particles using two sets of x-ray transmission systems. The 2D convection on the weld pool surface was also measured using zirconia tracer particles. Through these measurements, the convection in a wide range of weld pools from the vicinity of the keyhole to the rear region was successfully visualized. In order to discuss the heat transport process in a weld pool, the 2D temperature distribution on the weld pool surface was also measured by two-color pyrometry. The results of the comprehensive experimental measurement indicate that the shear force due to plasma flow is found to be the dominant driving force in the weld pool formation process in PKAW. Thus, heat transport in a weld pool is considered to be governed by two large convective patterns near the keyhole: (1) eddy pairs on the surface (perpendicular to the torch axis), and (2) eddy pairs on the bulk of the weld pool (on the plane of the torch). They are formed with an equal velocity of approximately 0.35 m s-1 and are mainly driven by shear force. Furthermore, the flow velocity of the weld pool convection becomes considerably higher than that of other welding processes, such as TIG welding and GMA welding, due to larger plasma flow velocity.

Automatization of welding

International Nuclear Information System (INIS)

Iwabuchi, Masashi; Tomita, Jinji; Nishihara, Katsunori.

1978-01-01

Automatization of welding is one of the effective measures for securing high degree of quality of nuclear power equipment, as well as for correspondence to the environment at the site of plant. As the latest ones of the automatic welders practically used for welding of nuclear power apparatuses in factories of Toshiba and IHI, those for pipes and lining tanks are described here. The pipe welder performs the battering welding on the inside of pipe end as the so-called IGSCC countermeasure and the succeeding butt welding through the same controller. The lining tank welder is able to perform simultaneous welding of two parallel weld lines on a large thin plate lining tank. Both types of the welders are demonstrating excellent performance at the shops as well as at the plant site. (author)

Stable isotopes of authigenic minerals in variably-saturated fractured tuff

International Nuclear Information System (INIS)

Weber, D.S.; Evans, D.D.

1988-11-01

Identifying stable isotope variation and mineralogical changes in fractured rock may help establish the history of climatic and geomorphological processes that might affect the isolation properties of a waste repository site. This study examines the use of the stable isotope ratios of oxygen ( 18 O/ 16 O) and carbon ( 13 C/ 12 C) in authigenic minerals as hydrogeochemical tools tracing low-temperature rock-water interaction in variably-saturated fractured stuff. Isotopic compositions of fracture-filling and rock matrix minerals in the Apache Leap tuff, near Superior, Arizona were concordant with geothermal temperatures and in equilibrium with water isotopically similar to present-day meteoric water and groundwater. Oxygen and carbon isotope ratios of fracture-filling, in unsaturated fractured tuff, displayed an isotopic gradient believed to result from near-surface isotopic enrichment due to evaporation rather than the effects of rock-water interaction. Oxygen isotope ratios of rock matrix opal samples exhibited an isotopic gradient believed to result from, leaching and reprecipitation of silica at depth. Methods and results can be used to further define primary flowpaths and the movement of water in variably-saturated fractured rock. 71 refs., 23 figs., 3 tabs

Stable isotopes of authigenic minerals in variably-saturated fractured tuff

Energy Technology Data Exchange (ETDEWEB)

Weber, D.S.; Evans, D.D.

1988-11-01

Identifying stable isotope variation and mineralogical changes in fractured rock may help establish the history of climatic and geomorphological processes that might affect the isolation properties of a waste repository site. This study examines the use of the stable isotope ratios of oxygen ({sup 18}O/{sup 16}O) and carbon ({sup 13}C/{sup 12}C) in authigenic minerals as hydrogeochemical tools tracing low-temperature rock-water interaction in variably-saturated fractured stuff. Isotopic compositions of fracture-filling and rock matrix minerals in the Apache Leap tuff, near Superior, Arizona were concordant with geothermal temperatures and in equilibrium with water isotopically similar to present-day meteoric water and groundwater. Oxygen and carbon isotope ratios of fracture-filling, in unsaturated fractured tuff, displayed an isotopic gradient believed to result from near-surface isotopic enrichment due to evaporation rather than the effects of rock-water interaction. Oxygen isotope ratios of rock matrix opal samples exhibited an isotopic gradient believed to result from, leaching and reprecipitation of silica at depth. Methods and results can be used to further define primary flowpaths and the movement of water in variably-saturated fractured rock. 71 refs., 23 figs., 3 tabs.

Electric arc welding gun

Science.gov (United States)

Luttrell, Edward; Turner, Paul W.

1978-01-01

This invention relates to improved apparatus for arc welding an interior joint formed by intersecting tubular members. As an example, the invention is well suited for applications where many similar small-diameter vertical lines are to be welded to a long horizontal header. The improved apparatus includes an arc welding gun having a specially designed welding head which is not only very compact but also produces welds that are essentially free from rolled-over solidified metal. The welding head consists of the upper end of the barrel and a reversely extending electrode holder, or tip, which defines an acute angle with the barrel. As used in the above-mentioned example, the gun is positioned to extend upwardly through the vertical member and the joint to be welded, with its welding head disposed within the horizontal header. Depending on the design of the welding head, the barrel then is either rotated or revolved about the axis of the vertical member to cause the electrode to track the joint.

A novel weld seam detection method for space weld seam of narrow butt joint in laser welding

Science.gov (United States)

Shao, Wen Jun; Huang, Yu; Zhang, Yong

2018-02-01

Structured light measurement is widely used for weld seam detection owing to its high measurement precision and robust. However, there is nearly no geometrical deformation of the stripe projected onto weld face, whose seam width is less than 0.1 mm and without misalignment. So, it's very difficult to ensure an exact retrieval of the seam feature. This issue is raised as laser welding for butt joint of thin metal plate is widely applied. Moreover, measurement for the seam width, seam center and the normal vector of the weld face at the same time during welding process is of great importance to the welding quality but rarely reported. Consequently, a seam measurement method based on vision sensor for space weld seam of narrow butt joint is proposed in this article. Three laser stripes with different wave length are project on the weldment, in which two red laser stripes are designed and used to measure the three dimensional profile of the weld face by the principle of optical triangulation, and the third green laser stripe is used as light source to measure the edge and the centerline of the seam by the principle of passive vision sensor. The corresponding image process algorithm is proposed to extract the centerline of the red laser stripes as well as the seam feature. All these three laser stripes are captured and processed in a single image so that the three dimensional position of the space weld seam can be obtained simultaneously. Finally, the result of experiment reveals that the proposed method can meet the precision demand of space narrow butt joint.

Investigation into Variations of Welding Residual Stresses and Redistribution Behaviors for Different Repair Welding Widths

International Nuclear Information System (INIS)

Park, Chiyong; Lee, Hweesueng; Huh, Namsu

2014-01-01

In this study, we investigated the variations in welding residual stresses in dissimilar metal butt weld due to width of repair welding and re-distribution behaviors resulting from similar metal welding (SMW) and mechanical loading. To this end, detailed two-dimensional axi-symmetric finite element (FE) analyses were performed considering five different repair welding widths. Based on the FE results, we first evaluated the welding residual stress distributions in repair welding. We then investigated the re-distribution behaviors of the residual stresses due to SMW and mechanical loads. It is revealed that large tensile welding residual stresses take place in the inner surface and that its distribution is affected, provided repair welding width is larger than certain value. The welding residual stresses resulting from repair welding are remarkably reduced due to SMW and mechanical loading, regardless of the width of the repair welding

Certification of a weld produced by friction stir welding

Science.gov (United States)

Obaditch, Chris; Grant, Glenn J

2013-10-01

Methods, devices, and systems for providing certification of friction stir welds are disclosed. A sensor is used to collect information related to a friction stir weld. Data from the sensor is compared to threshold values provided by an extrinsic standard setting organizations using a certification engine. The certification engine subsequently produces a report on the certification status of the weld.

Laser beam welding and friction stir welding of 6013-T6 aluminium alloy sheet

International Nuclear Information System (INIS)

Braun, R.; Dalle Donne, C.; Staniek, G.

2000-01-01

Butt welds of 1.6 mm thick 6013-T6 sheet were produced using laser beam welding and friction stir welding processes. Employing the former joining technique, filler powders of the alloys Al-5%Mg and Al-12%Si were used. Microstructure, hardness profiles, tensile properties and the corrosion behaviour of the welds in the as-welded condition were investigated. The hardness in the weld zone was lower compared to that of the base material in the peak-aged temper. Hardness minima were measured in the fusion zone and in the thermomechanically affected zone for laser beam welded and friction stir welded joints, respectively. Metallographic and fractographic examinations revealed pores in the fusion zone of the laser beam welds. Porosity was higher in welds made using the filler alloy Al-5%Mg than using the filler metal Al-12%Si. Transmission electron microscopy indicated that the β '' (Mg 2 Si) hardening precipitates were dissolved in the weld zone due to the heat input of the joining processes. Joint efficiencies achieved for laser beam welds depended upon the filler powders, being about 60 and 80% using the alloys Al-5%Mg and Al-12%Si, respectively. Strength of the friction stir weld approached over 80% of the ultimate tensile strength of the 6013-T6 base material. Fracture occurred in the region of hardness minima unless defects in the weld zone led to premature failure. The heat input during welding did not cause a degradation of the corrosion behaviour of the welds, as found in continuous immersion tests in an aqueous chloride-peroxide solution. In contrast to the 6013-T6 parent material, the weld zone was not sensitive to intergranular corrosion. Alternate immersion tests in 3.5% NaCl solution indicated high stress corrosion cracking resistance of the joints. For laser beam welded sheet, the weld zone of alternately immersed specimens suffered severe degradation by pitting and intergranular corrosion, which may be associated with galvanic coupling of filler metal and

Process for quality assurance of welded joints for electrical resistance point welding

International Nuclear Information System (INIS)

Schaefer, R.; Singh, S.

1977-01-01

In order to guarantee the reproducibility of welded joints of even quality (above all in the metal working industry), it is proposed that before starting resistance point welding, a preheating current should be allowed to flow at the site of the weld. A given reduction of the total resistance at the site of the weld should effect the time when the preheating current is switched over to welding current. This value is always predetermined empirically. Further possibilities of controlling the welding process are described, where the measurement of thermal expansion of the parts is used. A standard welding time is given. The rated course of electrode movement during the process can be predicted and a running comparison of nominal and actual values can be carried out. (RW) [de

Weld nugget formation in resistance spot welding of new lightweight sandwich material

DEFF Research Database (Denmark)

Sagüés Tanco, J.; Nielsen, Chris Valentin; Chergui, Azeddine

2015-01-01

Weldability of a new lightweight sandwich material, LITECOR®, by resistance spot welding is analyzed by experiments and numerical simulations. The spot welding process is accommodated by a first pulse squeezing out the non-conductive polymer core of the sandwich material locally to allow metal......–metal contact. This is facilitated by the use of a shunt tool and is followed by a second pulse for the actual spot welding and nugget formation. A weldability lobe in the time-current space of the second pulse reveals a process window of acceptable size for automotive assembly lines. Weld growth curves...... with experimental results in the range of welding parameters leading to acceptable weld nugget sizes. The validated accuracy of the commercially available software proves the tool useful for assisting the choice of welding parameters....

Development of Dense Time Series 30-m Image Products from the Chinese HJ-1A/B Constellation: A Case Study in Zoige Plateau, China

Directory of Open Access Journals (Sweden)

Jinhu Bian

2015-12-01

Full Text Available Time series remote sensing products with both fine spatial and dense temporal resolutions are urgently needed for many earth system studies. The development of small satellite constellations with identical sensors affords novel opportunities to provide such kind of earth observations. In this paper, a new dense time series 30-m image product was proposed respectively based on an 8-day, 16-day and monthly composition. The products were composited by the Charge Coupled Device (CCD images from the 2-day revisit small satellite constellation for environmental monitoring and disaster mitigation of China (HJ-1A/B. Taking the Zoige plateau in China as a case area where it is covered by highly heterogeneous vegetation landscapes, a detailed methodology was introduced on how to use 183 scenes of CCD images in 2010 to create composite products. The quality of the HJ CCD composites was evaluated by inter-comparison with the monthly 30-m global Web-Enabled Landsat Data (WELD, 16-day 500-m MODIS NDVI, and 8-day 500-m MODIS surface reflectance products. Results showed that the radiometric consistency between HJ and WELD composited Top Of Atmosphere (TOA reflectance was in good agreement except for May, June, July and August when more clouds and invalid data gaps appeared in WELD. Visual assessment and temporal profile analysis also revealed that HJ possessed better visual effects and temporal coherence than that of WELD. The comparison between HJ and MODIS products indicated that HJ composites were radiometrically consistent with MODIS products over areas consisting of large patches of homogeneous surface types, but can better reflect the detailed spatial differences in regions with heterogeneous landscapes. This paper highlights the potential of compositing HJ-1A/B CCD images, allowing for providing a cloud free, time-space consistent, 30-m spatial resolution, and dense in time series image product. Meanwhile, the proposed products could also be treated as a

Residual stress by repair welds

International Nuclear Information System (INIS)

Mochizuki, Masahito; Toyoda, Masao

2003-01-01

Residual stress by repair welds is computed using the thermal elastic-plastic analysis with phase-transformation effect. Coupling phenomena of temperature, microstructure, and stress-strain fields are simulated in the finite-element analysis. Weld bond of a plate butt-welded joint is gouged and then deposited by weld metal in repair process. Heat source is synchronously moved with the deposition of the finite-element as the weld deposition. Microstructure is considered by using CCT diagram and the transformation behavior in the repair weld is also simulated. The effects of initial stress, heat input, and weld length on residual stress distribution are studied from the organic results of numerical analysis. Initial residual stress before repair weld has no influence on the residual stress after repair treatment near weld metal, because the initial stress near weld metal releases due to high temperature of repair weld and then stress by repair weld regenerates. Heat input has an effect for residual stress distribution, for not its magnitude but distribution zone. Weld length should be considered reducing the magnitude of residual stress in the edge of weld bead; short bead induces high tensile residual stress. (author)

Handbook of Plastic Welding

DEFF Research Database (Denmark)

Islam, Aminul

The purpose of this document is to summarize the information about the laser welding of plastic. Laser welding is a matured process nevertheless laser welding of micro dimensional plastic parts is still a big challenge. This report collects the latest information about the laser welding of plastic...... materials and provides an extensive knowhow on the industrial plastic welding process. The objectives of the report include: - Provide the general knowhow of laser welding for the beginners - Summarize the state-of-the-art information on the laser welding of plastics - Find the technological limits in terms...... of design, materials and process - Find the best technology, process and machines adaptive to Sonion’s components - Provide the skills to Sonion’s Design Engineers for successful design of the of the plastic components suitable for the laser welding The ultimate goal of this report is to serve...

Boosting Active Contours for Weld Pool Visual Tracking in Automatic Arc Welding

DEFF Research Database (Denmark)

Liu, Jinchao; Fan, Zhun; Olsen, Søren Ingvor

2015-01-01

Detecting the shape of the non-rigid molten metal during welding, so-called weld pool visual sensing, is one of the central tasks for automating arc welding processes. It is challenging due to the strong interference of the high-intensity arc light and spatters as well as the lack of robust...... approaches to detect and represent the shape of the nonrigid weld pool. We propose a solution using active contours including an prior for the weld pool boundary composition. Also, we apply Adaboost to select a small set of features that captures the relevant information. The proposed method is applied...... to weld pool tracking and the presented results verified its feasibility....

Analysis of welding distortion due to narrow-gap welding of upper port plug

International Nuclear Information System (INIS)

Biswas, Pankaj; Mandal, N.R.; Vasu, Parameswaran; Padasalag, Shrishail B.

2010-01-01

Narrow-gap welding is a low distortion welding process. This process allows very thick plates to be joined using fewer weld passes as compared to conventional V-groove or double V-groove welding. In case of narrow-gap arc welding as the heat input and weld volume is low, it reduces thermal stress leading to reduction of both residual stress and distortion. In this present study the effect of narrow-gap welding was studied on fabrication of a scaled down port plug in the form of a trapezoidal box made of 10 mm thick mild steel (MS) plates using gas tungsten arc welding (GTAW). Inherent strain method was used for numerical prediction of resulting distortions. The numerical results compared well with that of the experimentally measured distortion. The validated numerical scheme was used for prediction of weld induced distortion due to narrow-gap welding of full scale upper port plug made of 60 mm thick SS316LN material as is proposed for use in ITER project. It was observed that it is feasible to fabricate the said port plug keeping the distortions minimum within about 7 mm using GTAW for root pass welding followed by SMAW for filler runs.

Welding processes handbook

CERN Document Server

Weman, Klas

2003-01-01

Deals with the main commercially significant and commonly used welding processes. This title takes the student or novice welder through the individual steps involved in each process in an easily understood way. It covers many of the requirements referred to in European Standards including EN719, EN 729, EN 729 and EN 287.$bWelding processes handbook is a concise, explanatory guide to the main commercially significant and commonly-used welding processes. It takes the novice welder or student through the individual steps involved in each process in a clear and easily understood way. It is intended to provide an up-to-date reference to the major applications of welding as they are used in industry. The contents have been arranged so that it can be used as a textbook for European welding courses in accordance with guidelines from the European Welding Federation. Welding processes and equipment necessary for each process are described so that they can be applied to all instruction levels required by the EWF and th...

Ultrasonic Stir Welding

Science.gov (United States)

Nabors, Sammy

2015-01-01

NASA Marshall Space Flight Center (MSFC) developed Ultrasonic Stir Welding (USW) to join large pieces of very high-strength metals such as titanium and Inconel. USW, a solid-state weld process, improves current thermal stir welding processes by adding high-power ultrasonic (HPU) energy at 20 kHz frequency. The addition of ultrasonic energy significantly reduces axial, frictional, and shear forces; increases travel rates; and reduces wear on the stir rod, which results in extended stir rod life. The USW process decouples the heating, stirring, and forging elements found in the friction stir welding process allowing for independent control of each process element and, ultimately, greater process control and repeatability. Because of the independent control of USW process elements, closed-loop temperature control can be integrated into the system so that a constant weld nugget temperature can be maintained during welding.

The effects of welded joint characteristics on its properties in HDPE thermal fusion welding

Science.gov (United States)

Dai, Hongbin; Peng, Jun

2017-05-01

In this paper, PE100 pipes with the diameter of 200 mm and the thickness of 11.9 mm were used as material. The welded joints were obtained in different welding pressures with the optimal welding temperature of 220∘C. Reheating process on the welded joints with the temperature of 130∘C was carried out. The joints exhibited X-type, and the cause of X-type joints was discussed. The temperature field in the forming process of welded joints was measured, and tensile and bending tests on welded joints were carried out. The fracture surface of welded joints was observed by scanning electron microscopy (SEM), and crystallinity calculation was taken by X-ray diffraction (XRD). The mechanism of X-type weld profile effects on welded joints properties was analyzed. It was concluded that the mechanical properties of welded joints decrease with the reduced X distance between lines.

Recent advances in the TIG welding process and the application of the welding of nuclear components

International Nuclear Information System (INIS)

Lucas, W.; Males, B.O.

1982-01-01

Recent advances in the field of precision arc welding techniques and infacilities for production of nuclear power plant components arc presented. Of the precision welding techniques, pulsed TIG welding, pulsed plasma arc welding, hot-wire TIG welding, and pulsed inert-gas metal-arc welding. In the field of weld cladding, GMA plasma welding is cited as an alternative to submerged-arc welding with a strip electrode. Transistors and computer-controlled welding systems get a special mention. Applications of TIG welding in the UK are cited, e.g. welding of components for the AGR nuclear power plant and construction of equipment for repair work in feedwater pipes of the MAGNOX reactor. (orig.) [de

WELDING TORCH

Science.gov (United States)

Correy, T.B.

1961-10-01

A welding torch into which water and inert gas are piped separately for cooling and for providing a suitable gaseous atmosphere is described. A welding electrode is clamped in the torch by a removable collet sleeve and a removable collet head. Replacement of the sleeve and head with larger or smaller sleeve and head permits a larger or smaller welding electrode to be substituted on the torch. (AEC)

Welding procedure specification for arc welding of St 52-3N steel plates with covered electrodes

International Nuclear Information System (INIS)

Cvetkovski, S.; Slavkov, D.; Magdeski, J.

2003-01-01

In this paper the results of approval welding technology for arc welding of plates made of St 52-3N steel are presented. Metal arc welding with covered electrode is used welding process. Test specimens are butt welded in different welding positions P A , P F , P C and P D . Before start welding preliminary welding procedure was prepared. After welding of test specimens non destructive and destructive testing was performed. Obtained results were compared with standard DIN 17100 which concerns to chemical composition and mechanical properties of base material. It was confirmed that in all cases mechanical properties of welded joint are higher than those of base material, so preliminary welding procedure (pWTS) can be accepted as welding procedure specification WPS for metal arc welding of St52-3N steel. (Original)

The reaction of glass during gamma irradiation in a saturated tuff environment

International Nuclear Information System (INIS)

Ebert, W.L.; Bates, J.K.; Gerding, T.J.

1990-05-01

The reaction between tuffaceous groundwater and actinide-doped SRL 165 and PNL 76-68 type glasses in a gamma radiation field has been studied at 90 degree C for periods up to 278 days. The primary effect of the radiation field was the acidification of the leachate through the production of nitrogen acids. Acidification of the leachate was limited by bicarbonate in the groundwater, for all exposures tested. Nonirradiated experiments were performed to represent the lowest limit of radiation exposure. Both irradiated and nonirradiated experiments were performed with and without a tuff monolith present in the reaction vessel. Neither irradiation nor the presence of tuff had a major effect on the extent of glass reaction as measured by the leachate concentrations of various glass species or analysis of the reacted glass surfaces. This report discusses the results of leaching experiments performed in a gamma radiation field and in the absence of a radiation field. 28 refs., 47 figs., 11 tabs

Version II of the users manual for the Tuff Data Base Interface

International Nuclear Information System (INIS)

Welch, E.P.; Satter, B.J.; Langkopf, B.S.; Zeuch, D.H.

1987-05-01

The Nevada Nuclear Waste Storage Investigations (NNWSI) Project, managed by the Nevada Operations Office of the US Department of Energy, is investigating the feasibility of locating a repository at Yucca Mountain on and adjacent to the Nevada Test Site (NTS) in southern Nevada. A part of this investigation includes obtaining physical properties from laboratory tests on samples from Yucca Mountain and from field tests at Yucca Mountain. A computerized data base has been developed to store this data in a centralized location. The data base is stored on the Cyber 170/855 computer at Sandia using the System 2000 Data Base Management software. A user-friendly interface, the Tuff Data Base Interface (the Interface), allows NNWSI participants to retrieve data from the Tuff Data Base. The Interface gives users flexibility to retrieve portions of the Data Base related to their interests. This report gives basic instructions on accessing the Sandia computing system and explains how to use the Interface. 18 figs., 5 tabs

Fluid flow in 0.5-m scale blocks of Topopah Spring tuff

International Nuclear Information System (INIS)

Blair, S. C.; Carlson, S. R.; Constantino, M. S.

1999-01-01

A laboratory experiment was conducted on a 0.5-m scale block of Topopah Spring tuff, to measure fluid flow and mechanical deformation properties under conditions that approximate the near-field environment of a potential nuclear waste repository, and to provide an intermediate-scale test case for numerical model validation. The test specimen is a 0.25 x 0.25 x 0.50 m rectangular prism bisected by an artificial (saw-cut) fracture orthogonal to the tuff fabric. Water was supplied by a point source at the center of the fracture under various pressures of up to 0.04 MPa. Both fluid flow and mechanical properties were found to be anisotropic and strongly correlated with the ash flow fabric. Fluid mass-balance measurements revealed that only minor imbibition of water occurred through the fracture surfaces and that flow rates were independent of normal stress to 14.0 MPa and temperature to 140 C. Flow through the fracture occurred largely through uncorrelated porosity that intersected the fracture plane

Variant selection of martensites in steel welded joints with low transformation temperature weld metals

International Nuclear Information System (INIS)

Takahashi, Masaru; Yasuda, Hiroyuki Y.

2013-01-01

Highlights: ► We examined the variant selection of martensites in the weld metals. ► We also measured the residual stress developed in the butt and box welded joints. ► 24 martensite variants were randomly selected in the butt welded joint. ► High tensile residual stress in the box welded joint led to the strong variant selection. ► We discussed the rule of the variant selection focusing on the residual stress. -- Abstract: Martensitic transformation behavior in steel welded joints with low transformation temperature weld (LTTW) metal was examined focusing on the variant selection of martensites. The butt and box welded joints were prepared with LTTW metals and 980 MPa grade high strength steels. The residual stress of the welded joints, which was measured by a neutron diffraction technique, was effectively reduced by the expansion of the LTTW metals by the martensitic transformation during cooling after the welding process. In the LTTW metals, the retained austenite and martensite phases have the Kurdjumov–Sachs (K–S) orientation relationship. The variant selection of the martensites in the LTTW metals depended strongly on the type of welded joints. In the butt welded joint, 24 K–S variants were almost randomly selected while a few variants were preferentially chosen in the box welded joint. This suggests that the high residual stress developed in the box welded joint accelerated the formation of specific variants during the cooling process, in contrast to the butt welded joint with low residual stress

Corrosion resistance of «tube – tubesheet» weld joint obtained by friction welding

Directory of Open Access Journals (Sweden)

RIZVANOV Rif Garifovich

2017-08-01

Full Text Available Shell-and-tube heat exchangers are widely applied for implementation of various processes at ventures of fuel and energy complex. Cost of production and reliability of heat exchangers of this type is to a wide extent determined by corresponding characteristics of tube bundle, «tube – tubesheet» is its typical joint in particular when welding operations are used in order to attach tubes to tubesheet in addition to expansion. When manufacturing such equipment of heat-resistant chrome-bearing or chromium-molybdenum steels including steel 15H5M, the process of fixed joint manufacturing gets significantly more complicated and costly due to the necessity to use thermal treatment before, during and after welding (this problem is particularly applicable for manufacturing of large-size equipment. One of the options to exclude thermal treatment from manufacturing process is to use «non-arc» welding methods – laser welding, explosion welding as well as friction welding. Use of each of the welding methods mentioned above during production of heat-exchange equipment has its process challenges and peculiarities. This article gives a comparative analysis of weld structure and distribution of electrode potentials of welded joints and parent metal of the joints simulating welding of tube to tubesheet of steel 15H5M using the following welding methods: shielded manual arc welding, tungsten-arc inert-gas welding and friction welding. Comparative analysis of macro- and microstructures of specific zones of the studied welded joints showed that the joints produced by arc welding methods do not exhibit evident inhomogeneity of the structure after application of thermal treatment which is explained by the correctness of thermal treatment. Joints obtained via friction welding are characterized by structural inhomogeneity of the welded joint zone metal microstructure. The ultra-fine-grained structure obtained as a result of friction welding makes it possible to

The Effect of Weld Reinforcement and Post-Welding Cooling Cycles on Fatigue Strength of Butt-Welded Joints under Cyclic Tensile Loading.

Science.gov (United States)

Araque, Oscar; Arzola, Nelson; Hernández, Edgar

2018-04-12

This research deals with the fatigue behavior of butt-welded joints, by considering the geometry and post-welding cooling cycles, as a result of cooling in quiet air and immersed in water. ASTM A-36 HR structural steel was used as the base metal for the shielded metal arc welding (SMAW) process with welding electrode E6013. The welding reinforcement was 1 mm and 3 mm, respectively; axial fatigue tests were carried out to determine the life and behavior in cracks propagation of the tested welded joints, mechanical characterization tests of properties in welded joints such as microhardness, Charpy impact test and metallographic analysis were carried out. The latter were used as input for the analysis by finite elements which influence the initiation and propagation of cracks and the evaluation of stress intensity factors (SIF). The latter led to obtaining the crack propagation rate and the geometric factor. The tested specimens were analyzed, by taking photographs of the cracks at its beginning in order to make a count of the marks at the origin of the crack. From the results obtained and the marks count, the fatigue crack growth rate and the influence of the cooling media on the life of the welded joint are validated, according to the experimental results. It can be concluded that the welded joints with a higher weld reinforcement have a shorter fatigue life. This is due to the stress concentration that occurs in the vicinity of the weld toe.

Distortion Control during Welding

NARCIS (Netherlands)

Akbari Pazooki, A.M.

2014-01-01

The local material expansion and contraction involved in welding result in permanent deformations or instability i.e., welding distortion. Considerable efforts have been made in controlling welding distortion prior to, during or after welding. Thermal Tensioning (TT) describes a group of in-situ

Arc-weld pool interactions

International Nuclear Information System (INIS)

Glickstein, S.S.

1978-08-01

The mechanisms involved in arc-weld pool interactions are extremely complex and no complete theory is presently available to describe much of the phenomena observed during welding. For the past several years, experimental and analytical studies have been undertaken at the Bettis Atomic Power Laboratory to increase basic understanding of the gas tungsten arc welding process. These studies have included experimental spectral analysis of the arc in order to determine arc temperature and analytical modeling of the arc and weld puddle. The investigations have been directed toward determining the cause and effects of variations in the energy distribution incident upon the weldment. In addition, the effect of weld puddle distortion on weld penetration was investigated, and experimental and analytical studies of weld process variables have been undertaken to determine the effects of the variables upon weld penetration and configuration. A review of the results and analysis of these studies are presented

Welding electrode for peripheral welds of A-1 reactor pressure vessel

International Nuclear Information System (INIS)

Lakatos, L.

1975-01-01

The properties are outlined of the VUZ-AC1-52 welding electrode used in welding the Bohunice A-1 reactor pressure vessel. The mechanical properties of welded joints after the final thermal treatment are summed up. (J.K.)

Quantification of Microtexture at Weld Nugget of Friction Stir-Welded Carbon Steel

Science.gov (United States)

Husain, Md M.; Sarkar, R.; Pal, T. K.; Ghosh, M.; Prabhu, N.

2017-05-01

Friction stir welding of C-Mn steel was carried out under 800-1400 rpm tool rotation. Tool traversing speed of 50 mm/min remained same for all joints. Effect of thermal state and deformation on texture and microstructure at weld nugget was investigated. Weld nugget consisted of ferrite + bainite/Widmanstatten ferrite with different matrix grain sizes depending on peak temperature. A texture around ( ϕ 2 = 0°, φ = 30°, ϕ 2 = 45°) was developed at weld nugget. Grain boundary misorientation at weld nugget indicated that continuous dynamic recrystallization influenced the development of fine equiaxed grain structure. Pole figures and orientation distribution function were used to determine crystallographic texture at weld nugget and base metal. Shear texture components D1, D2 and F were present at weld nugget. D1 shear texture was more prominent among all. Large number of high-angle grain boundaries ( 60-70%) was observed at weld nugget and was the resultant of accumulation of high amount of dislocation, followed by subgrain formation.

Nickel-base alloy overlay weld with improved ultrasonic flaw detection by magnetic stirring welding

International Nuclear Information System (INIS)

Takashi, Hirano; Kenji, Hirano; Masayuki, Watando; Takahiro, Arakawa; Minoru, Maeda

2001-01-01

Ultrasonic flaw detection is more difficult in Nickel-base alloy welds containing dendrites owing to the decrease ultrasonic transmissibility they cause. The present paper discusses application of magnetic stirring welding as a means for reducing dendrite growth with consequent improvement in ultrasonic transmissibility. Single pass and multi-pass welding tests were conducted to determine optimal welding conditions. By PT and macro observation subsequent to welding was carried out, optimal operation conditions were clarified. Overlay welding tests and UT clearly indicated ultrasonic beam transmissibility in overlay welds to be improved and detection capacity to be greater through application of magnetic stirring welding. Optimal operation conditions were determined based on examination of temper bead effects in the heat affected zone of low alloy steel by application of magnetic stirring welding to the butt welded joints between low alloy and stainless steel. Hardness in this zone of low alloy steel after the fourth layer was less than 350 HV. (author)

Effect of weld spacing on microstructure and mechanical properties of CLAM electron beam welding joints

Energy Technology Data Exchange (ETDEWEB)

Zhai, Yutao; Huang, Bo, E-mail: aufa0007@163.com; Zhang, Junyu; Zhang, Baoren; Liu, Shaojun; Huang, Qunying

2016-11-15

Highlights: • The welded joints of CLAM steel with different weld spacings have been fabricated with electron beam welding, and a simplified model of CLAM sheet was proposed. • The microstructure and mechanical properties such as microhardness, impact and tensile were investigated at different welding spacing for both conditions of as-welded and post weld heat treatment (PWHT). • The effect of the welding thermal cycle was significantly when the weld spacings were smaller than 4 mm. • When the weld spacing was small enough, the original microstructures would be fragmented with the high heat input. - Abstract: China low activation martensitic (CLAM) steel has been chosen as the primary structural material in the designs of dual function lithium-lead (DFLL) blanket for fusion reactors, China helium cooled ceramic breeder (HCCB) test blanket module (TBM) for ITER and China fusion engineering test reactor (CFETR) blanket. The cooling components of the blankets are designed with high density cooling channels (HDCCs) to remove the high nuclear thermal effectively. Hence, the welding spacing among the channels are small. In this paper, the welded joints of CLAM steel with different weld spacings have been fabricated with electron beam welding (EBW). The weld spacing was designed to be 2 mm, 3 mm, 4 mm, 6 mm and 8 mm. The microstructure and mechanical properties such as microhardness, impact and tensile were investigated at different welding spacing for both conditions of as-welded and post weld heat treatment (PWHT). The PWHT is tempering at 740 °C for 120 min. The results showed that the grain size in the heat affected zone (HAZ) increased with the increasing weld spacing, and the joint with small weld spacing had a better performance after PWHT. This work would give useful guidance to improve the preparation of the cooling components of blanket.

Permeameter studies of water flow through cement and clay borehole seals in granite, basalt and tuff

International Nuclear Information System (INIS)

South, D.L.; Daemen, J.J.K.

1986-10-01

Boreholes near a repository must be sealed to prevent rapid migration of radionuclide-contaminated water to the accessible environment. The objective of this research is to assess the performance of borehole seals under laboratory conditions, particularly with regard to varying stress fields. Flow through a sealed borehole is compared with flow through intact rock. Cement or bentonite seals have been tested in granite, basalt, and welded tuff. The main conclusion is that under laboratory conditions, existing commercial materials can form high quality seals. Triaxial stress changes about a borehole do not significantly affect seal performance if the rock is stiffer than the seal. Temperature but especially moisture variations (drying) significantly degrade the quality of cement seals. Performance partially recovers upon resaturation. A skillfully sealed borehole may be as impermeable as the host rock. Analysis of the influence of relative seal-rock permeabilities shows that a plug with permeability one order of magnitude greater than that of the rock results in a flow increase through the hole and surrounding rock of only 1-1/2 times compared to the undisturbed rock. Since a borehole is only a small part of the total rock mass, the total effect is even less pronounced. The simplest and most effective way to decrease flow through a rock-seal system is to increase the seal length, assuming it can be guaranteed that no dominant by-pass flowpath through the rock exists

Permeameter studies of water flow through cement and clay borehole seals in granite, basalt and tuff

Energy Technology Data Exchange (ETDEWEB)

South, D.L.; Daemen, J.J.K.

1986-10-01

Boreholes near a repository must be sealed to prevent rapid migration of radionuclide-contaminated water to the accessible environment. The objective of this research is to assess the performance of borehole seals under laboratory conditions, particularly with regard to varying stress fields. Flow through a sealed borehole is compared with flow through intact rock. Cement or bentonite seals have been tested in granite, basalt, and welded tuff. The main conclusion is that under laboratory conditions, existing commercial materials can form high quality seals. Triaxial stress changes about a borehole do not significantly affect seal performance if the rock is stiffer than the seal. Temperature but especially moisture variations (drying) significantly degrade the quality of cement seals. Performance partially recovers upon resaturation. A skillfully sealed borehole may be as impermeable as the host rock. Analysis of the influence of relative seal-rock permeabilities shows that a plug with permeability one order of magnitude greater than that of the rock results in a flow increase through the hole and surrounding rock of only 1-1/2 times compared to the undisturbed rock. Since a borehole is only a small part of the total rock mass, the total effect is even less pronounced. The simplest and most effective way to decrease flow through a rock-seal system is to increase the seal length, assuming it can be guaranteed that no dominant by-pass flowpath through the rock exists.

Capabilities of infrared weld monitor

Energy Technology Data Exchange (ETDEWEB)

Sanders, P.G.; Keske, J.S.; Leong, K.H.; Kornecki, G.

1997-11-01

A non-obtrusive pre-aligned, solid-state device has been developed to monitor the primary infrared emissions during laser welding. The weld monitor output is a 100-1000 mV signal that depends on the beam power and weld characteristics. The DC level of this signal is related to weld penetration, while AC portions of the output can be correlated with surface irregularities and part misalignment or contamination. Changes in DC behavior are also noted for both full and deep penetration welds. Full penetration welds are signified by an abrupt reduction in the weld monitor output. Bead on plate welds were made on steel, aluminum, and magnesium with both a CW CO{sub 2} laser and a pulsed Nd:YAG laser to explore the relationships between the weld characteristics and the weld monitor output.

Welding overlay analysis of dissimilar metal weld cracking of feedwater nozzle

International Nuclear Information System (INIS)

Tsai, Y.L.; Wang, Li. H.; Fan, T.W.; Ranganath, Sam; Wang, C.K.; Chou, C.P.

2010-01-01

Inspection of the weld between the feedwater nozzle and the safe end at one Taiwan BWR showed axial indications in the Alloy 182 weld. The indication was sufficiently deep that continued operation could not be justified considering the crack growth for one cycle. A weld overlay was decided to implement for restoring the structural margin. This study reviews the cracking cases of feedwater nozzle welds in other nuclear plants, and reports the lesson learned in the engineering project of this weld overlay repair. The overlay design, the FCG calculation and the stress analysis by FEM are presented to confirm that the Code Case structural margins are met. The evaluations of the effect of weld shrinkage on the attached feedwater piping are also included. A number of challenges encountered in the engineering and analysis period are proposed for future study.

Multi-physics modeling and numerical simulation of weld pool in GTA welding

International Nuclear Information System (INIS)

Nguyen, Minh-Chien

2015-01-01

In this work, we develop a 3D physical and numerical model of the GTA (Gas Tungsten Arc) welding process in order to predict, for given welding parameters, useful quantities for the designer of welded assembly: weld bead shape, fluid flow in the weld pool as well as thermal distribution in the work piece. The model is developed in the Cast3M (http://www-cast3m.cea.fr/) finite element software and takes into account the main physical phenomena acting in the work piece and particularly in the weld pool, subject to source terms modeling the arc part of the welding process. A steady solution of this model is thought for and involves the coupling of the nonlinear thermohydraulics and electromagnetic equations together with the displacement of the deformable free surface of the weld pool. A first step in the development consisted in modeling the electromagnetic phenomena with two different numerical methods, in comparing the numerical results obtained with those of the literature and in quantifying the importance of the Lorentz force and the Joule effect compared to the other mechanical and thermal sources by computing power balances. Then, in order to assess the predictive capability of the model, simulations of various welding configurations are performed: variation in the chemical composition of the material, of the welding speed, of the prescribed arc pressure and of the welding positions, which is a focus of this work, are studied. A good agreement is obtained between the results of our model and other experimental and numerical results of the literature. Eventually, a model accounting for metal filling is proposed and its results are discussed. Thus, our complete model can be seen as a solid foundation towards future totally-coupled 3D welding models including the arc and it will be included in WPROCESS the in-house CEA software dedicated to the numerical simulation of welding. (author) [fr

Detecting flaws in welds

International Nuclear Information System (INIS)

Woodacre, A.; Lawton, H.

1979-01-01

An apparatus and a method for detecting flaws in welds in a workpiece, the portion of the workpiece containing the weld is maintained at a constant temperature and the weld is scanned by an infra red detector. The weld is then scanned again with the workpiece in contact with a cooling probe to produce a steeper temperature gradient across the weld. Comparison of the signals produced by each scan reveals the existence of defects in the welds. The signals may be displayed on an oscilloscope and the display may be observed by a TV camera and recorded on videotape. (UK)

Multipass autogenous electron beam welding

International Nuclear Information System (INIS)

Murphy, J.L.; Mustaleski, T.M. Jr.; Watson, L.C.

1986-01-01

A multipass, autogenous welding procedure was developed for 7.6 mm (0.3 in.) wall thickness Type 304L stainless steel cylinders. The joint geometry has a 1.5 mm (0.06 in.) root-face width and a rectangular stepped groove that is 0.762 mm (0.03 in.) wide at the top of the root face and extends 1.5 mm in height, terminating into a groove width of 1.27 mm which extends to the outside of the 1.27 mm high weld-boss. One weld pass is made on the root, three passes on the 0.762 mm wide groove and three passes to complete the weld. Multipass, autogenous, electron beam welds maintain the characteristic high depth-to-width ratios and low heat input of single-pass, electron beam welds. The increased part distortion (which is still much less than from arc processes) in multipass weldments is corrected by a preweld machined compensation. Mechanical properties of multipass welds compare well with single-pass welds. The yield strength of welds in aluminum alloy 5083 is approximately the same for single-pass or multipass electron beam and gas, metal-arc welds. The incidence and size of porosity is less in multipass electron beam welding of aluminum as compared to gas, metal-arc welds. The multipass, autogenous, electron beam welding method has proven to be a reliable way to make some difficult welds in multilayer parts or in an instance where inside part temperature or weld underbead must be controlled and weld discontinuities must be minimized

Influence of the arc plasma parameters on the weld pool profile in TIG welding

Science.gov (United States)

Toropchin, A.; Frolov, V.; Pipa, A. V.; Kozakov, R.; Uhrlandt, D.

2014-11-01

Magneto-hydrodynamic simulations of the arc and fluid simulations of the weld pool can be beneficial in the analysis and further development of arc welding processes and welding machines. However, the appropriate coupling of arc and weld pool simulations needs further improvement. The tungsten inert gas (TIG) welding process is investigated by simulations including the weld pool. Experiments with optical diagnostics are used for the validation. A coupled computational model of the arc and the weld pool is developed using the software ANSYS CFX. The weld pool model considers the forces acting on the motion of the melt inside and on the surface of the pool, such as Marangoni, drag, electromagnetic forces and buoyancy. The experimental work includes analysis of cross-sections of the workpieces, highspeed video images and spectroscopic measurements. Experiments and calculations have been performed for various currents, distances between electrode and workpiece and nozzle diameters. The studies show the significant impact of material properties like surface tension dependence on temperature as well as of the arc structure on the weld pool behaviour and finally the weld seam depth. The experimental weld pool profiles and plasma temperatures are in good agreement with computational results.

Influence of the arc plasma parameters on the weld pool profile in TIG welding

International Nuclear Information System (INIS)

Toropchin, A; Frolov, V; Pipa, A V; Kozakov, R; Uhrlandt, D

2014-01-01

Magneto-hydrodynamic simulations of the arc and fluid simulations of the weld pool can be beneficial in the analysis and further development of arc welding processes and welding machines. However, the appropriate coupling of arc and weld pool simulations needs further improvement. The tungsten inert gas (TIG) welding process is investigated by simulations including the weld pool. Experiments with optical diagnostics are used for the validation. A coupled computational model of the arc and the weld pool is developed using the software ANSYS CFX. The weld pool model considers the forces acting on the motion of the melt inside and on the surface of the pool, such as Marangoni, drag, electromagnetic forces and buoyancy. The experimental work includes analysis of cross-sections of the workpieces, highspeed video images and spectroscopic measurements. Experiments and calculations have been performed for various currents, distances between electrode and workpiece and nozzle diameters. The studies show the significant impact of material properties like surface tension dependence on temperature as well as of the arc structure on the weld pool behaviour and finally the weld seam depth. The experimental weld pool profiles and plasma temperatures are in good agreement with computational results

Numerical weld modeling - a method for calculating weld-induced residual stresses

International Nuclear Information System (INIS)

Fricke, S.; Keim, E.; Schmidt, J.

2001-01-01

In the past, weld-induced residual stresses caused damage to numerous (power) plant parts, components and systems (Erve, M., Wesseling, U., Kilian, R., Hardt, R., Bruemmer, G., Maier, V., Ilg, U., 1994. Cracking in Stabilized Austenitic Stainless Steel Piping of German Boiling Water Reactors - Characteristic Features and Root Causes. 20. MPA-Seminar 1994, vol. 2, paper 29, pp.29.1-29.21). In the case of BWR nuclear power plants, this damage can be caused by the mechanism of intergranular stress corrosion cracking in austenitic piping or the core shroud in the reactor pressure vessel and is triggered chiefly by weld-induced residual stresses. One solution of this problem that has been used in the past involves experimental measurements of residual stresses in conjunction with weld optimization testing. However, the experimental analysis of all relevant parameters is an extremely tedious process. Numerical simulation using the finite element method (FEM) not only supplements this method but, in view of modern computer capacities, is also an equally valid alternative in its own right. This paper will demonstrate that the technique developed for numerical simulation of the welding process has not only been properly verified and validated on austenitic pipe welds, but that it also permits making selective statements on improvements to the welding process. For instance, numerical simulation can provide information on the starting point of welding for every weld bead, the effect of interpass cooling as far as a possible sensitization of the heat affected zone (HAZ) is concerned, the effect of gap width on the resultant weld residual stresses, or the effect of the 'last pass heat sink welding' (welding of the final passes while simultaneously cooling the inner surface with water) producing compressive stresses in the root area of a circumferential weld in an austenitic pipe. The computer program FERESA (finite element residual stress analysis) was based on a commercially

Analysis of the magnetic susceptibility well log in drill hole UE25a-5, Yucca Mountain, Nevada Test Site

International Nuclear Information System (INIS)

Hagstrum, J.T.; Daniels, J.J.; Scott, J.H.

1980-01-01

Magnetic susceptibility measurements have been shown to be dependent upon the magnetite content of rocks with variations in rock susceptibility arising from changes in the shape, size, composition, and quantity of the contained magnetite grains. The present study was undertaken to determine the factor(s) responsible for the variation in magnetic susceptibility measurements from borehole UE25a-5 on the Nevada Test Site (NTS). The well logs and sample analyses presented in this paper form part of a larger geophysical well-logging project studying the physical properties of welded tuffs at NTS. The ash-flow sheets at NTS appear to be the products of single compositionally zoned magmas that tend, within a cooling unit, to erupt hotter, more mafic, and more crystal-rich with time. These factors, however, have little effect on the degree to which the tuffs become welded. Furthermore, zones of crystallization and alteration are superimposed upon the welded units. X-ray data show poor correspondence between the relative abundance of magnetite in a sample and the borehole magnetic susceptibility measurement associated with it. Curie balance experiments demonstrate no change in the magnetic mineralogy that could account for the susceptibility variation. Thin-section observations corroborate the x-ray data, but indicate a proportional relationship between the borehole susceptibility measurements and the grain-size distribution of magnetite. The association of magnetic susceptibility anomalies with the crystal-rich zones of the welded tuffs will aid in the identification and correlation of the eruptive sequences at NTS

Automatic welding of fuel elements

International Nuclear Information System (INIS)

Briola, J.

1958-01-01

The welding process depends on the type of fuel element, the can material and the number of cartridges to be welded: - inert-gas welding (used for G2 and the 1. set of EL3), - inert atmosphere arc welding (used for welding uranium and zirconium), - electronic welding (used for the 2. set of EL3 and the tank of Proserpine). (author) [fr

Geology of the UE12t No. 3 vertical drill hole, area 12, Nevada Test Site

International Nuclear Information System (INIS)

Terry, S.S.

1975-11-01

The UE12t No. 3 vertical drill hole, located near the north end of Rainier Mesa, was drilled to a total depth of 663 m (2,176 ft). The UE12t No. 3 vertical hole was drilled to further evaluate the subsurface stratigraphy northwest of the t-tunnel complex area in preparation for mining of the U12t.03 (Husky Pup) drift. The drill hole is collared in the Rainier Mesa Member of the Timber Mountain Tuff and penetrates down the stratigraphic section through the Paintbrush Tuff, the welded Grouse Canyon Member of the Belted Range Tuff, tunnel beds 5-3, the Tub Spring Member of the Belted Range Tuff, tunnel bed 2, Crater Flat Tuff, tunnel bed 1, Redrock Valley Tuff, and bottoms in older Tertiary tuffaceous and Paleozoic quartzite rubble having a partially argillized, tuffaceous, soillike matrix. The tuff of Dead Horse Flat and the bedded and ash-flow tuffs of Area 20 were not differentiated in the logging of this drill hole. Stratigraphy, structure, engineering geology, and physical properties and their relation to tunneling are discussed

Vision-based weld pool boundary extraction and width measurement during keyhole fiber laser welding

Science.gov (United States)

Luo, Masiyang; Shin, Yung C.

2015-01-01

In keyhole fiber laser welding processes, the weld pool behavior is essential to determining welding quality. To better observe and control the welding process, the accurate extraction of the weld pool boundary as well as the width is required. This work presents a weld pool edge detection technique based on an off axial green illumination laser and a coaxial image capturing system that consists of a CMOS camera and optic filters. According to the difference of image quality, a complete developed edge detection algorithm is proposed based on the local maximum gradient of greyness searching approach and linear interpolation. The extracted weld pool geometry and the width are validated by the actual welding width measurement and predictions by a numerical multi-phase model.

Automatic welding machine for piping

International Nuclear Information System (INIS)

Yoshida, Kazuhiro; Koyama, Takaichi; Iizuka, Tomio; Ito, Yoshitoshi; Takami, Katsumi.

1978-01-01

A remotely controlled automatic special welding machine for piping was developed. This machine is utilized for long distance pipe lines, chemical plants, thermal power generating plants and nuclear power plants effectively from the viewpoint of good quality control, reduction of labor and good controllability. The function of this welding machine is to inspect the shape and dimensions of edge preparation before welding work by the sense of touch, to detect the temperature of melt pool, inspect the bead form by the sense of touch, and check the welding state by ITV during welding work, and to grind the bead surface and inspect the weld metal by ultrasonic test automatically after welding work. The construction of this welding system, the main specification of the apparatus, the welding procedure in detail, the electrical source of this welding machine, the cooling system, the structure and handling of guide ring, the central control system and the operating characteristics are explained. The working procedure and the effect by using this welding machine, and the application to nuclear power plants and the other industrial field are outlined. The HIDIC 08 is used as the controlling computer. This welding machine is useful for welding SUS piping as well as carbon steel piping. (Nakai, Y.)

Laser welding to expand the allowable gap in bore welding for ITER blanket hydraulic connection

Energy Technology Data Exchange (ETDEWEB)

Tanigawa, Hisashi, E-mail: tanigawa.hisashi@jaea.go.jp; Maruyama, Takahito; Noguchi, Yuto; Takeda, Nobukazu; Kakudate, Satoshi

2015-10-15

For application to bore welding of hydraulic connection in the ITER blanket module, laser welding presents the following benefits: low weld heat input is preferred for re-welding of the irradiated material. Its contactless process can intrinsically avoid a failure mode of the tool sticking on the weld. The exact requirements for pipe alignment were assessed in comparison with the assembly tolerance. The groove geometry was modified to expand the allowable initial gap. The groove was machined to be partially thick to obviate the filler wire. First, plates with partially thick grooves were welded to elucidate the preferred groove geometry and welding conditions. With the modified groove, the plates were welded for the initial gap of 1.0 mm. Then the groove geometry and welding conditions were adjusted based on results of pipe welding tests. By application of the additional 0.5-mm-thick and 2.5-mm-wide metal in the groove, pipes with an initial gap of 0.7 mm were welded successfully.

Determination of welding parameters for execution of weld overlayer on PWR nuclear reactor nozzles

International Nuclear Information System (INIS)

Ribeiro, Gabriela M.; Lima, Luciana I.; Quinan, Marco A.; Schvartzman, Monica M.

2009-01-01

In the PWR reactors, nickel based dissimilar welds have been presented susceptibilities the stress corrosion (S C). For the mitigation the problem a deposition of weld layers on the external surface of the nozzle is an alternative, viewing to provoke the compression of the region subjected to S C. This paper presents a preliminary study on the determination of welding parameters to obtain these welding overlayers. Welding depositions were performed on a test piece welded with nickel 182 alloy, simulating the conditions of a nozzle used in a PWR nuclear power plant. The welding process was the GTAW (Gas Tungsten Arc Welding), and a nickel 52 alloy as addition material. The overlayers were performed on the base metals, carbon steel an stainless steel, changing the welding parameters and verifying the the time of each weld filet. After that, the samples were micro structurally characterized. The macro structures and the microstructures obtained through optical microscopy and Vickers microhardness are presented. The preliminary results make evident the good weld quality. However, a small weld parameters influence used in the base material microstructure (carbon steel and stainless steel). The obtained results in this study will be used as reference in the construction of a mock up which will simulate all the conditions of a pressurizer nozzle of PWR reactor

Grinding Parts For Automatic Welding

Science.gov (United States)

Burley, Richard K.; Hoult, William S.

1989-01-01

Rollers guide grinding tool along prospective welding path. Skatelike fixture holds rotary grinder or file for machining large-diameter rings or ring segments in preparation for welding. Operator grasps handles to push rolling fixture along part. Rollers maintain precise dimensional relationship so grinding wheel cuts precise depth. Fixture-mounted grinder machines surface to quality sufficient for automatic welding; manual welding with attendant variations and distortion not necessary. Developed to enable automatic welding of parts, manual welding of which resulted in weld bead permeated with microscopic fissures.

Welding repair of a dissimilar weld and respective consequences for other German plants

International Nuclear Information System (INIS)

Brummer, G.; Dauwel, W.; Wesseling, U.; Ilg, U.; Lauer, P.; Widera, M.; Wachter, O.

2002-01-01

During a regular refueling outage in a German nuclear power plant in year 2000, additional non-destructive examinations have been performed on request of the Authority, to fulfill some recommendations of the independent experts with regard to the retrospective application of the Basic Safety Concept for the ferritic main coolant piping of this plant. During these inspections, indications were found in a dissimilar weld between one of the fifteen MCL (main coolant lines) nozzles and the ECC (emergency core cooling) system piping. By means of on-site metallography and laboratory investigations on three boat samples taken from this weld, it could be shown that the indications were due to hot cracking in the surface layer of the weld. In the course of these investigations, at three locations at the circumference of the weld, dis-bonding defects were found between the ferritic base metal of the nozzle and the austenitic weld butter, which has been applied to join the nozzle to the austenitic safe-end. According to the results of the extensive investigations, the dis-bonding occurred during the manufacturing process after stress-relief heat-treatment of the buttering during the welding of the austenitic safe-end to the butter material. There was no evidence for any crack growth during operation of the plant. Due to the large size of the boat-samples, a weld repair was mandatory. This repair has been performed using the so-called temper-bead technique as specified in the ASME Code, without subsequent stress relief heat treatment, using an advanced automatic orbital TIG welding process. The welding has been successfully performed without the need of further repair work. For those dissimilar welds, all other plants, except one, had used Inconel welding material for buttering the ferritic nozzle instead of stainless steel welding metal. For metallurgical reasons, dis-bonding along the fusion line for Inconel buttered dissimilar welds is unlikely to occur. Nevertheless all

EFFECTS OF ELECTRODE DEFORMATION OF RESISTANCE SPOT WELDING ON 304 AUSTENITIC STAINLESS STEEL WELD GEOMETRY

Directory of Open Access Journals (Sweden)

Nachimani Charde

2012-12-01

Full Text Available The resistance spot welding process is accomplished by forcing huge amounts of current flow from the upper electrode tip through the base metals to the lower electrode tip, or vice versa or in both directions. A weld joint is established between the metal sheets through fusion, resulting in a strong bond between the sheets without occupying additional space. The growth of the weld nugget (bond between sheets is therefore determined from the welding current density; sufficient time for current delivery; reasonable electrode pressing force; and the area provided for current delivery (electrode tip. The welding current and weld time control the root penetration, while the electrode pressing force and electrode tips successfully accomplish the connection during the welding process. Although the welding current and weld time cause the heat generation at the areas concerned (electrode tip area, the electrode tips’ diameter and electrode pressing forces also directly influence the welding process. In this research truncated-electrode deformation and mushrooming effects are observed, which result in the welded areas being inconsistent due to the expulsion. The copper to chromium ratio is varied from the tip to the end of the electrode whilst the welding process is repeated. The welding heat affects the electrode and the electrode itself influences the shape of the weld geometry.

Stratigraphy of the PB-1 well, Nopal I uranium deposit, Sierra Pena Blanca, Chihuahua, Mexico

Energy Technology Data Exchange (ETDEWEB)

Dobson, P.; Fayek, M.; Goodell, P.; Ghezzehei, T.; Melchor, F.; Murrell, M.; Oliver, R.; Reyes-Cortes, I.A.; de la Garza, R.; Simmons, A.

2008-08-01

The Nopal I site in the Pena Blanca uranium district has a number of geologic and hydrologic similarities to the proposed high-level radioactive waste repository at Yucca Mountain, making it a useful analogue to evaluate process models for radionuclide transport. The PB-1 well was drilled in 2003 at the Nopal I uranium deposit as part of a DOE-sponsored natural analogue study to constrain processes affecting radionuclide transport. The well penetrates through the Tertiary volcanic section down to Cretaceous limestone and intersects the regional aquifer system. The well, drilled along the margin of the Nopal I ore body, was continuously cored to a depth of 250 m, thus providing an opportunity to document the local stratigraphy. Detailed observations of these units were afforded through petrographic description and rock-property measurements of the core, together with geophysical logs of the well. The uppermost unit encountered in the PB-1 well is the Nopal Formation, a densely welded, crystal-rich, rhyolitic ash-flow tuff. This cored section is highly altered and devitrified, with kaolinite, quartz, chlorite, and montmorillonite replacing feldspars and much of the groundmass. Breccia zones within the tuff contain fracture fillings of hematite, limonite, goethite, jarosite, and opal. A zone of intense clay alteration encountered in the depth interval 17.45-22.30 m was interpreted to represent the basal vitrophyre of this unit. Underlying the Nopal Formation is the Coloradas Formation, which consists of a welded lithic-rich rhyolitic ash-flow tuff. The cored section of this unit has undergone devitrification and oxidation, and has a similar alteration mineralogy to that observed in the Nopal tuff. A sharp contact between the Coloradas tuff and the underlying Pozos Formation was observed at a depth of 136.38 m. The Pozos Formation consists of poorly sorted conglomerate containing clasts of subangular to subrounded fragments of volcanic rocks, limestone, and chert

Stratigraphy of the PB-1 well, Nopal I uranium deposit, Sierra Pena Blanca, Chihuahua, Mexico

International Nuclear Information System (INIS)

Dobson, P.; Fayek, M.; Goodell, P.; Ghezzehei, T.; Melchor, F.; Murrell, M.; Oliver, R.; Reyes-Cortes, I.A.; de la Garza, R.; Simmons, A.

2008-01-01

The Nopal I site in the Pena Blanca uranium district has a number of geologic and hydrologic similarities to the proposed high-level radioactive waste repository at Yucca Mountain, making it a useful analogue to evaluate process models for radionuclide transport. The PB-1 well was drilled in 2003 at the Nopal I uranium deposit as part of a DOE-sponsored natural analogue study to constrain processes affecting radionuclide transport. The well penetrates through the Tertiary volcanic section down to Cretaceous limestone and intersects the regional aquifer system. The well, drilled along the margin of the Nopal I ore body, was continuously cored to a depth of 250 m, thus providing an opportunity to document the local stratigraphy. Detailed observations of these units were afforded through petrographic description and rock-property measurements of the core, together with geophysical logs of the well. The uppermost unit encountered in the PB-1 well is the Nopal Formation, a densely welded, crystal-rich, rhyolitic ash-flow tuff. This cored section is highly altered and devitrified, with kaolinite, quartz, chlorite, and montmorillonite replacing feldspars and much of the groundmass. Breccia zones within the tuff contain fracture fillings of hematite, limonite, goethite, jarosite, and opal. A zone of intense clay alteration encountered in the depth interval 17.45-22.30 m was interpreted to represent the basal vitrophyre of this unit. Underlying the Nopal Formation is the Coloradas Formation, which consists of a welded lithic-rich rhyolitic ash-flow tuff. The cored section of this unit has undergone devitrification and oxidation, and has a similar alteration mineralogy to that observed in the Nopal tuff. A sharp contact between the Coloradas tuff and the underlying Pozos Formation was observed at a depth of 136.38 m. The Pozos Formation consists of poorly sorted conglomerate containing clasts of subangular to subrounded fragments of volcanic rocks, limestone, and chert

Transport of Radon Gas into a Tunnel at Yucca Mountain-Estimating Large-Scale Fractured Tuff Hydraulic Properties and Implications for the Operation of the Ventilation System

International Nuclear Information System (INIS)

Unger, A.; Finsterle, S.; Bodvarsson, G.

2003-01-01

Radon gas concentrations have been monitored as part of the operation of a tunnel (the Exploratory Studies Facility-ESF) at Yucca Mountain to ensure worker safety. The objective of this study was to examine the potential use of the radon data to estimate large-scale formation properties of fractured tuffs. This objective was examined by developing a numerical model, based upon the characteristics of the ESF and the Topopah Spring welded (TSw) tuff unit, capable of predicting radon concentrations for prescribed ventilation conditions. The model was used to address two specific issues. First, it was used to estimate the permeability and porosity of the fractures in the TSw at the length scale of the ESF and extending tens of meters into the TSw, which surrounds the ESF. Second, the model was used to understand the mechanism leading to radon concentrations exceeding a specified level within the ESF. The mechanism controlling radon concentrations in the ESF is a function of atmospheric barometric fluctuations being propagated down the ESF along with ventilated air flow and the slight suction induced by the ventilation exhaust fans at the South Portal of the ESF. These pressure fluctuations are dampened in the TSw fracture continuum according to its permeability and porosity. Consequently, as the barometric pressure in the ESF drops rapidly, formation gases from the TSw are pulled into the ESF, resulting in an increase in radon concentrations. Model calibration to both radon concentrations measured in the ESF and gas-phase pressure fluctuations in the TSw yielded concurrent estimates of TSw fracture permeability and porosity of l x 10 -11 m 2 and 0.00034, respectively. The calibrated model was then used as a design tool to predict the effect of adjusting the current ventilation-system operation strategy for reducing the probability of radon gas concentrations exceeding a specified level

Research on the Effects of Technical Parameters on the Molding of the Weld by A-TIG Welding

OpenAIRE

Shi, Kai; Pan, Wu

2012-01-01

The effects of welding parameters on the molding of weld by A-TIG welding of a 4mm thickness mild steel plate is studied in the present paper. The results obtained show that: as welding current increases A-TIG welding penetration gets deeper than TIG welding; size and shape of HAZ has remarkable change; A-TIG welding has the narrower weld pool width than TIG welding.

Electron beam welding

International Nuclear Information System (INIS)

Schwartz, M.M.

1974-01-01

Electron-beam equipment is considered along with fixed and mobile electron-beam guns, questions of weld environment, medium and nonvacuum welding, weld-joint designs, tooling, the economics of electron-beam job shops, aspects of safety, quality assurance, and repair. The application of the process in the case of individual materials is discussed, giving attention to aluminum, beryllium, copper, niobium, magnesium, molybdenum, tantalum, titanium, metal alloys, superalloys, and various types of steel. Mechanical-property test results are examined along with the areas of application of electron-beam welding

Recent developments in pipeline welding practice

Energy Technology Data Exchange (ETDEWEB)

1979-01-01

Fourteen chapters are included: overview of pipeline welding systems and quality assurance, CRC automatic welding system, H.C. Price Co. automatic welding system, semi-automatic MIG-welding process, partial penetration welding of steel pipes for gas distribution, construction procedures and quality control in offshore pipeline construction, welding in repair and maintenance of gas transmission pipelines, British Gas studies of welding on pressurized gas transmission pipelines, hot tapping pipelines, underwater welding for offshore pipelines and associated equipment, radial friction welding, material composition vs weld properties, review of NDT of pipeline welds, and safety assurance in pipeline construction. A bibliography of approximately 150 references is included, arranged according to subject and year.

X-ray radiography of Ti6Al4V welded by plasma tungsten arc (PTA) welding

Energy Technology Data Exchange (ETDEWEB)

Dikbas, Halil; Caligulu, Ugur; Taskin, Mustafa; Turkmen, Mustafa [Firat Univ., Elazig (Turkey). Metallurgy Dept.

2013-03-01

In this study, X-ray radiographic tests of Ti6Al4V alloys welded by plasma tungsten arc welding (PTA) were investigated. PTA welding experiments were carried out under argon shielding gas atmosphere, at 1400-1600 W and 1800 W welding powers as well as 1 m/min, 0.75 m/min, and 0.50 m/min welding speeds. After this process, radiography of the welded joints was performed by X-ray diffraction. The result of the radiographic tests indicated that by increasing welding power the widths of deep penetration increased in all specimens. On the contrary, increasing welding speeds decreases the widths deep penetration. The best properties of Ti6Al4V joints were observed for specimens welded at 1800 W welding power and at 0.50 m/min welding speed. (orig.)

Effects of welding parameters on friction stir spot welding of high density polyethylene sheets

International Nuclear Information System (INIS)

Bilici, Mustafa Kemal; Yukler, Ahmet Irfan

2012-01-01

Graphical abstract: (a) Schematic illustration of the cross section of a friction stir spot weld and (b) Geometry of the weld bonded area, x: nugget thickness and y: the thickness of the upper sheet. Highlights: → Welding parameters affect the FSSW nugget formation and the strength of the joint. → Melting of polyethylene occurred in the vicinity of the tool pin. → The joint that fractures with a pull nugget failure mode has a higher strength. -- Abstract: Friction stir spot welding parameters affect the weld strength of thermoplastics, such as high density polyethylene (HDPE) sheets. The effects of the welding parameters on static strength of friction stir spot welds of high density polyethylene sheets were investigated. For maximizing the weld strength, the selection of welding parameters is very important. In lap-shear tests two fracture modes were observed; cross nugget failure and pull nugget failure. The tool rotational speed, tool plunge depth and dwell time were determined to be important in the joint formation and its strength. The joint which had a better strength fails with a pull nugget failure morphology. Weld cross section image analysis of the joints were done with a video spectral comparator. The plunge rate of the tool was determined to have a negligible effect on friction stir spot welding.

Microstructure and Mechanical Properties of Three-Layer TIG-Welded 2219 Aluminum Alloys with Dissimilar Heat Treatments

Science.gov (United States)

Zhang, Dengkui; Li, Quan; Zhao, Yue; Liu, Xianli; Song, Jianling; Wang, Guoqing; Wu, Aiping

2018-05-01

2219-C10S and 2219-CYS aluminum alloys are 2219 aluminum alloys with different heat treatment processes, and they have been widely used in the aerospace industry. In the present study, 2219-C10S and 2219-CYS aluminum alloys were butt-welded by three-layer tungsten inert gas arc welding (with the welding center of the third layer shifted toward the CYS side), and the microstructure characteristics and mechanical properties of the welded joint were investigated. The lamellar θ' phases, the bulk or rod θ phases, and the coarse rod-shaped or pancake-shaped Al-Cu-Fe-Mn phases coexisted in the two aluminum alloys. The Cu content of the α-Al matrix and the distribution of eutectic structures of different welding layers in the weld zone (WZ) were varied, implying that the segregation degrees of the Cu element were different due to the different welding thermal cycles in different welding layers. The microhardness values of the CYS side were much higher than those of the C10S side in each region on both sides of the joint. The tensile test deformation was concentrated mainly in the regions of WZ and the over aged zone (OAZ), where the microhardness values were relatively low. The main deformation concentrated region was transferred from the CYS side to the C10S side with the increase in the tensile load during the tensile test. The fracture behavior of the tensile test showed that the macroscopic crack initiated near the front weld toe had gone through the crack blunt region, the shear fracture region of the partially melted zone (PMZ), and the shear fracture region of OAZ. Meanwhile, the fracture characteristics gradually evolved from brittle to ductile. The concentrated stress and the dense eutectic structure in the region near the front weld toe of the C10S side contributed to the fracture of the joint. The shift of the welding center of the third layer to the CYS side resulted in two effects: (i) the microhardness values from the middle layer to the top layer in the

In defense of Magnetite-Ilmenite Thermometry in the Bishop Tuff and its implication for gradients in silicic magma reservoirs

Science.gov (United States)

Evans, Bernard W; Hildreth, Edward; Bachmann, Olivier; Scaillet, Bruno

2016-01-01

Despite claims to the contrary, the compositions of magnetite and ilmenite in the Bishop Tuff correctly record the changing conditions of T and fO2 in the magma reservoir. In relatively reduced (∆NNO magmas (e.g., Bishop Tuff, Taupo units), Ti behaves compatibly (DTi ≈ 2-3.5), leading to a decrease in TiO2 activity in the melt with cooling and fractionation. In contrast, FeTi-oxides are poorer in TiO2 in more oxidized magmas (∆NNO > 1, e.g., Fish Canyon Tuff, Pinatubo), and the d(aTiO2)/dT slope can be negative. Biotite, FeTi-oxides, liquid, and possibly plagioclase largely maintained equilibrium in the Bishop Tuff magma (unlike the pyroxenes, and cores of quartz, sanidine, and zircon) prior ro and during a mixing event triggered by a deeper recharge, which, based on elemental diffusion profiles in minerals, took place at least several decades before eruption. Equilibrating phases and pumice compositions show evolving chemical variations that correlate well with mutually consistent temperatures based on the FeTi-oxides, sanidine-plagioclase, and ∆18O quartz-magnetite pairs. Early Bishop Tuff (EBT) temperatures are lower (700 to ~780‎°C) than temperatures (780 to >820°C) registered in Late Bishop Tuff (LBT), the latter defined here not strictly stratigraphically, but by the presence of orthopyroxene and reverse-zoned rims on quartz and sanidine. The claimed similarity in compositions, Zr-saturation temperatures and thermodynamically calculated temperatures (730-740°C) between EBT and less evolved LBT reflect the use of glass inclusions in quartz cores in LBT that were inherited from the low temperature rhyolitic part of the reservoir characteristic of the EBT. LBT temperatures as high as 820°C, the preservation of orthopyroxene, and the presence of reverse-zoned minerals (quartz, sanidine, zircons) are consistent with magma recharge at the base of the zoned reservoir, heating the cooler rhyolitic melt, partly remelting cumulate mush, and introducing

Welding problems in nuclear power engineering

International Nuclear Information System (INIS)

Zubchenko, A.S.

1986-01-01

The problems of welding industry in nuclear power plant engineering, mainly related to the improvement of molten bath protection, are considered. Development of new materials for welding electrodes, for cladding and welding fluxes, is pointed out. Production of the following equipment is brought to a commercial level: welding heads and welding machines for branch pipe welding, anticorrosion cladding, zonal thermal treatment, electron beam welding facilities for the welding and maintenance of turbineblades, equipment for nondestructive testing of welded joints

Laser weld process monitoring and control using chromatic filtering of thermal radiation from a weld pool

International Nuclear Information System (INIS)

Kim, Cheol Jung; Kim, Min Suk; Baik, Sung Hoon; Chung, Chin Man

2000-06-01

The application of high power Nd: YAG lasers for precision welding in industry has been growing quite fast these days in diverse areas such as the automobile, the electronics and the aerospace industries. These diverse applications also require the new developments for the precise control and the reliable process monitoring. Due to the hostile environment in laser welding, a remote monitoring is required. The present development relates in general to weld process monitoring techniques, and more particularly to improved methods and apparatus for real-time monitoring of thermal radiation of a weld pool to monitor a size variation and a focus shift of the weld pool for weld process control, utilizing the chromatic aberration of focusing lens or lenses. The monitoring technique of the size variation and the focus shift of a weld pool is developed by using the chromatic filtering of the thermal radiation from a weld pool. The monitoring of weld pool size variation can also be used to monitor the weld depth in a laser welding. Furthermore, the monitoring of the size variation of a weld pool is independent of the focus shift of a weld pool and the monitoring of the focus shift of a weld pool is independent of the size variation of a weld pool

Laser weld process monitoring and control using chromatic filtering of thermal radiation from a weld pool

Energy Technology Data Exchange (ETDEWEB)

Kim, Cheol Jung; Kim, Min Suk; Baik, Sung Hoon; Chung, Chin Man

2000-06-01

The application of high power Nd: YAG lasers for precision welding in industry has been growing quite fast these days in diverse areas such as the automobile, the electronics and the aerospace industries. These diverse applications also require the new developments for the precise control and the reliable process monitoring. Due to the hostile environment in laser welding, a remote monitoring is required. The present development relates in general to weld process monitoring techniques, and more particularly to improved methods and apparatus for real-time monitoring of thermal radiation of a weld pool to monitor a size variation and a focus shift of the weld pool for weld process control, utilizing the chromatic aberration of focusing lens or lenses. The monitoring technique of the size variation and the focus shift of a weld pool is developed by using the chromatic filtering of the thermal radiation from a weld pool. The monitoring of weld pool size variation can also be used to monitor the weld depth in a laser welding. Furthermore, the monitoring of the size variation of a weld pool is independent of the focus shift of a weld pool and the monitoring of the focus shift of a weld pool is independent of the size variation of a weld pool.

Analysis of weld-cracking and improvement of the weld-repair process of superplastic forming tools

International Nuclear Information System (INIS)

Duchosal, A.; Deschaux-Beaume, F.; Lours, P.; Haro, S.; Fras, G.

2013-01-01

Highlights: ► Characterisation of the microstructure of a heat-resistant austenitic cast steel. ► Failure analysis using in situ tensile tests and isothermal fatigue tests. ► Analyses of weld cracking mechanism during shielded metal arc welding process. ► Improvement of weld-repair method by re-melting of the base material surface with GTAW process. - Abstract: Superplastic forming (SPF) dies are generally made of using heat resistant cast steels, which are very sensitive to weld cracking. In order to improve the weld-repair process of such dies to prevent weld-cracking, the microstructure and the mechanical behaviour of a typical heat-resistant cast steel was first studied, using isothermal low-cycle fatigue tests and in situ tensile tests. The welding behaviour of such steel was also investigated, using a shielded metal arc welding (SMAW) process and welding conditions similar to those employed for weld repair industrial dies. The comparison of the aspect of weld-cracking with the fracture mechanisms observed at room temperature or during isothermal low-cycle fatigue tests suggests a similar brittle failure mechanism, due to the presence of large interdendritic carbides in the cast steel. The melting of the cast steel surface using a gas tungsten arc welding (GTAW) process allowed to refine the primary carbides, and then to reduce the weld-cracking sensitivity. The refining method with GTAW before welding has been successfully tested to weld-repair a sample representative of SPF dies, and is recommended for subsequent repairs of such dies

Real weld geometry determining mechanical properties of high power laser welded medium plates

Science.gov (United States)

Liu, Sang; Mi, Gaoyang; Yan, Fei; Wang, Chunming; Li, Peigen

2018-06-01

Weld width is commonly used as one of main factors to assess joint performances in laser welding. However, it changes significantly through the thickness direction in conditions of medium or thick plates. In this study, high-power autogenous laser welding was conducted on 7 mm thickness 201 stainless steel to elucidate the factor of whole weld transverse shape critically affecting the mechanical properties with the aim of predicting the performance visually through the weld appearance. The results show that single variation of welding parameters could result in great changes of weld pool figures and subsequently weld transverse shapes. All the obtained welds are composed of austenite containing small amount of cellular dendritic δ-Ferrite. The 0.2% proof stresses of Nail- and Peanut-shaped joint reach 458 MPa and 454 MPa, 88.2% and 87.5% of the base material respectively, while that of Wedge-shaped joint only comes to 371 MPa, 71.5% of the base material. The deterioration effect is believed to be caused by the axial grain zone in the weld center. The fatigue strength of joint P is a bit lower than N, but much better than W. Significant deformation incompatibility through the whole thickness and microstructure resistance to crack initiation should be responsible for the poor performance of W-shaped joints.

Tailoring weld geometry during keyhole mode laser welding using a genetic algorithm and a heat transfer model

International Nuclear Information System (INIS)

Rai, R; DebRoy, T

2006-01-01

Tailoring of weld attributes based on scientific principles remains an important goal in welding research. The current generation of unidirectional laser keyhole models cannot determine sets of welding variables that can lead to a particular weld attribute such as specific weld geometry. Here we show how a computational heat transfer model of keyhole mode laser welding can be restructured for systematic tailoring of weld attributes based on scientific principles. Furthermore, the model presented here can calculate multiple sets of laser welding variables, i.e. laser power, welding speed and beam defocus, with each set leading to the same weld pool geometry. Many sets of welding variables were obtained via a global search using a real number-based genetic algorithm, which was combined with a numerical heat transfer model of keyhole laser welding. The reliability of the numerical heat transfer calculations was significantly improved by optimizing values of the uncertain input parameters from a limited volume of experimental data. The computational procedure was applied to the keyhole mode laser welding of the 5182 Al-Mg alloy to calculate various sets of welding variables to achieve a specified weld geometry. The calculated welding parameter sets showed wide variations of the values of welding parameters, but each set resulted in a similar fusion zone geometry. The effectiveness of the computational procedure was examined by comparing the computed weld geometry for each set of welding parameters with the corresponding experimental geometry. The results provide hope that systematic tailoring of weld attributes via multiple pathways, each representing alternative welding parameter sets, is attainable based on scientific principles

Weld defect identification in friction stir welding using power spectral density

Science.gov (United States)

Das, Bipul; Pal, Sukhomay; Bag, Swarup

2018-04-01

Power spectral density estimates are powerful in extraction of useful information retained in signal. In the current research work classical periodogram and Welch periodogram algorithms are used for the estimation of power spectral density for vertical force signal and transverse force signal acquired during friction stir welding process. The estimated spectral densities reveal notable insight in identification of defects in friction stir welded samples. It was observed that higher spectral density against each process signals is a key indication in identifying the presence of possible internal defects in the welded samples. The developed methodology can offer preliminary information regarding presence of internal defects in friction stir welded samples can be best accepted as first level of safeguard in monitoring the friction stir welding process.

Residual stresses and their mechanisms of production at circumferential weld by heat-sink welding

International Nuclear Information System (INIS)

Ueda, Yukio; Nakacho, Keiji; Ohkubo, Katsumi; Shimizu, Tsubasa.

1983-01-01

In the previous report, the authors showed effectiveness of the heat-sink welding (water cooling) to accomplish this end by conducting theoretical analysis and an experiment on residual stresses in the 4B pipe of SUS 304 by the conventional welding and the heat-sink welding at a certain standard heat-input condition. In this research, different pipe sizes and varied heat-input are applied. The welding residual stresses by the conventional welding and the heat-sink welding are obtained by the theoretical analysis and their production mechanisms are clarified. Hence the influence of the above changes of conditions on effectiveness of the heat-sink welding is investigated. The main results are summarized as follow. (1) In case of this pipes such as 2B and 4B pipes, it is important to minimize heat-input per one pass (especially for latter half passes) in order to improve the effectiveness of the heat-sink welding. The effectiveness can be predicted either by theoretical analysis of the temperature distribution history with consideration of the characteristic of heat transfer under spray-watering or by experimental measurement. (2) In case of 24B pipes, thick pipes, it is desirable to minimize heat-input for the first half passes, by which the heat-sink welding becomes more effective. In addition, no matter whether the conventional welding or the heat-sink welding, it is important to prevent angular distorsion which produces tensile axial stresses on the inner surface of the pipe in the weld zone. Possible measures to meet these requirements are to apply restraining jigs, to minimize the section area of the groove (ex. application of the narrow gap arc welding), and to change continuous welding to skip one. (J.P.N.)

Instructional Guidelines. Welding.

Science.gov (United States)

Fordyce, H. L.; Doshier, Dale

Using the standards of the American Welding Society and the American Society of Mechanical Engineers, this welding instructional guidelines manual presents a course of study in accordance with the current practices in industry. Intended for use in welding programs now practiced within the Federal Prison System, the phases of the program are…

Welding process

International Nuclear Information System (INIS)

Abdul Nassir Ibrahim; Azali Muhammad; Ab. Razak Hamzah; Abd. Aziz Mohamed; Mohamad Pauzi Ismail

2008-01-01

For the final chapter of this book, there is basic introduction on welding process. The good radiography must know somehow on welding process so that they can know what kind of welding that must rejected or not. All of the exposure technique that mention in earlier chapter almost applicable in this field because welding process is critical problem if there is no inspection will be done. So, for this chapter, all the discontinuity that usually appeared will be discussed and there is another discontinuity maybe not to important and do not give big impact if found it, do not described here. On top of that, the decision to accept or reject based on code, standard and specification that agreed by both to make sure that decision that agreed is corrected and more meaningful.

Welding quality evaluation of resistance spot welding using the time-varying inductive reactance signal

Science.gov (United States)

Zhang, Hongjie; Hou, Yanyan; Yang, Tao; Zhang, Qian; Zhao, Jian

2018-05-01

In the spot welding process, a high alternating current is applied, resulting in a time-varying electromagnetic field surrounding the welder. When measuring the welding voltage signal, the impedance of the measuring circuit consists of two parts: dynamic resistance relating to weld nugget nucleation event and inductive reactance caused by mutual inductance. The aim of this study is to develop a method to acquire the dynamic reactance signal and to discuss the possibility of using this signal to evaluate the weld quality. For this purpose, a series of experiments were carried out. The reactance signals under different welding conditions were compared and the results showed that the morphological feature of the reactance signal was closely related to the welding current and it was also significantly influenced by some abnormal welding conditions. Some features were extracted from the reactance signal and combined to construct weld nugget strength and diameter prediction models based on the radial basis function (RBF) neural network. In addition, several features were also used to monitor the expulsion in the welding process by using Fisher linear discriminant analysis. The results indicated that using the dynamic reactance signal to evaluate weld quality is possible and feasible.

Influence of weld discontinuities on strain controlled fatigue behavior of 308 stainless steel weld metal

International Nuclear Information System (INIS)

Bhanu Sankara Rao, K.; Valsan, M.; Sandhya, R.; Mannan, S.L.; Rodriguez, P.

1994-01-01

Detailed investigations have been performed for assessing the importance of weld discontinuities in strain controlled low cycle fatigue (LCF) behavior of 308 stainless steel (SS) welds. The LCF behavior of 308 SS welds containing defects was compared with that of type 304 SS base material and 308 SS sound weld metal. Weld pads were prepared by shielded metal arc welding process. Porosity and slag inclusions were introduced deliberately into the weld metal by grossly exaggerating the conditions normally causing such defects. Total axial strain controlled LCF tests have been conducted in air at 823 K on type 304 SS base and 308 SS sound weld metal employing strain amplitudes in the range from ±0.25 to ±0.8 percent. A single strain amplitude of ±0.25 percent was used for all the tests conducted on weld samples containing defects. The results indicated that the base material undergoes cyclic hardening whereas sound and defective welds experience cyclic softening. Base metal showed higher fatigue life than sound weld metal at all strain amplitudes. The presence of porosity and slag inclusions in the weld metal led to significant reduction in life. Porosity on the specimen surface has been found to be particularly harmful and caused a reduction in life by a factor of seven relative to sound weld metal

Development of resistance welding process. 6. Evaluation test of welding properties of martensitic ODS steel)

International Nuclear Information System (INIS)

Kono, Shusaku; Seki, Masayuki; Ishibashi, Fujio

2003-05-01

The welding condition and the heat-treatment condition were optimized to evaluate welding properties of the martensitic ODS steel cladding tube. The test pieces for evaluation of strength properties of the welded zone were produced by the optimized welding condition. In order to evaluate the strength of the welded zone, the internal creep rapture test, the single axis creep rapture test, the burst test and the tensile test were conducted. Following results were obtained in these tests. (1) Weld ability: An excellent welding characteristic was observed. The micro cracks, etc. were not served at the joint starting point. The joint starting points were connected uniformly with errors less than 0.05 mm. It is considered that an excellent welding characteristic was result of homogeneous micro structure of cladding material. (2) End plug material: In case of the material of end plug was martensitic ODS steel as same as that of cladding tube, the micro structure and the precipitation state carbide near the welded zone were found to be almost same as that of cladding tube. (3) Optimization of heat-treatment condition: The heat treatments of normalizing (1050degC) and tempering (780degC) were performed after welding and the micro structure near the welded zone was the isometric structure with low dislocation density, the precipitation state of carbide was uniform as same as that of cladding tube. These heat treatments can relax the residual stress accumulated when welding; it is considered that these heat treatments after welding are indispensable. (4) Strength of welded zone: The strength of the welded zone was found to be equal to that of cladding tube in all the strength tests. Therefore, it is concluded that the welding technology for the martensitic ODS steel is completed. (author)

Welding method by remote handling

International Nuclear Information System (INIS)

Hashinokuchi, Minoru.

1994-01-01

Water is charged into a pit (or a water reservoir) and an article to be welded is placed on a support in the pit by remote handling. A steel plate is disposed so as to cover the article to be welded by remote handling. The welding device is positioned to the portion to be welded and fixed in a state where the article to be welded is shielded from radiation by water and the steel plate. Water in the pit is drained till the portion to be welded is exposed to the atmosphere. Then, welding is conducted. After completion of the welding, water is charged again to the pit and the welding device and fixing jigs are decomposed in a state where the article to be welded is shielded again from radiation by water and the steel plate. Subsequently, the steel plate is removed by remote handling. Then, the article to be welded is returned from the pit to a temporary placing pool by remote handling. This can reduce operator's exposure. Further, since the amount of the shielding materials can be minimized, the amount of radioactive wastes can be decreased. (I.N.)

Weld pool boundary and weld bead shape reconstruction based on passive vision in P-GMAW

Institute of Scientific and Technical Information of China (English)

Yan Zhihong; Zhang Guangjun; Gao Hongming; Wu Lin

2006-01-01

A passive visual sensing system is established in this research, and clear weld pool images in pulsed gas metal arc welding ( P-GMA W) can be captured with this system. The three-dimensional weld pool geometry, especially the weld height,is not only a crucial factor in determining workpiece mechanical properties, but also an important parameter for reflecting the penetration. A new three-dimensional (3D) model is established to describe the weld pool geometry in P-GMAW. Then, a series of algorithms are developed to extract the model geometrical parameters from the weld pool images. Furthermore, the method to reconstruct the 3D shape of weld pool boundary and weld bead from the two-dimensional images is investigated.

Welding Course Curriculum.

Science.gov (United States)

Genits, Joseph C.

This guide is intended for use in helping students gain a fundamental background on the major aspects of the welding trade. The course emphasis is on mastery of the manipulative skills necessary to develop successful welding techniques and on acquisition of an understanding of the specialized tools and equipment used in welding. The first part…

On post-weld heat treatment cracking in tig welded superalloy ATI 718Plus

Science.gov (United States)

Asala, G.; Ojo, O. A.

The susceptibility of heat affected zone (HAZ) to cracking in Tungsten Inert Gas (TIG) welded Allvac 718Plus superalloy during post-weld heat treatment (PWHT) was studied. Contrary to the previously reported case of low heat input electron beam welded Allvac 718Plus, where HAZ cracking occurred during PWHT, the TIG welded alloy is crack-free after PWHT, notwithstanding the presence of similar micro-constituents that caused cracking in the low input weld. Accordingly, the formation of brittle HAZ intergranular micro-constituents may not be a sufficient factor to determine cracking propensity, the extent of heat input during welding may be another major factor that influences HAZ cracking during PWHT of the aerospace superalloy Allvac 718Plus.

Preliminary modeling of moisture movement in the tuff beneath Mortandad Canyon, Los Alamos National Laboratory

International Nuclear Information System (INIS)

Geddis, A.M.

1992-01-01

An area of upper/middle Mortandad Canyon on the Los Alamos National Laboratory is modeled in cross-section. UNSAT2, a finite element model (FEM) is used to predict moisture movement. Hydraulic characteristics of the tuff are described by van Genuchten parameters determined from laboratory tests on cores taken from a borehole within the cross-section. Material properties are distributed horizontal planar in space to cover the solution domain with required initial conditions. An estimate of seepage flux from a thin perched alluvial aquifer into the upper surface of the tuff is taken from a lumped parameter model. Moisture redistribution for a ponded boundary condition and a larger flux is investigated. A composite simulation using material properties from two separate coreholes is also evaluated

Welding for the CRBRP steam generators

International Nuclear Information System (INIS)

Spalaris, C.N.; Ring, P.J.; Durand, R.E.; Wright, E.A.

1979-01-01

The rationale for selecting weld design, welding procedures and inspection methods was based upon the desire to obtain the highest reliability welds for the CRBRP steam generators. To assure the highest weld reliability, heavy emphasis was placed on the control of material cleanliness and composition substantially exceeding the requirements of the ASME Code for 2-1/4Cr--1Mo. The high tube/tubesheet weld quality was achieved through close material control, an extensive weld development program and the selection of high reliability welding equipment. Shell and nozzle weld fabrication using TIG, MIG, and submerged arc procedures are also being controlled through precise specifications, including preheat and postheat programs, together with radiography and ultrasonic inspection to ascertain the weld quality desired. Details of the tube/tubesheet welding and shell welding are described and results from the weld testing program are discussed

Performance of mesh seam welds in tailor welded blanks; Terado blank yo mash seam yosetsubu no tokusei

Energy Technology Data Exchange (ETDEWEB)

Uchihara, M; Takahashi, M; Kurita, M; Hirose, Y; Fukui, K [Sumitomo Metal Industries, Ltd., Osaka (Japan)

1997-10-01

Formability, fatigue properties and corrosion behavior of mash seam welded steel sheets were investigated and the results were compared with laser weld. The stretch formability of mash seam weld and laser weld were same level. Mash seam weld however, showed slightly smaller formability in hole expansion test. The fatigue strength of mash seam welds was lower than that of laser welds in case of differential thickness joints. Corrosion was apt to initiate at weld in both mash seam and laser weld with E-coat. The corrosion resistance of welds was improved by using zinc coated steel. 3 refs., 14 figs., 2 tabs.

Resistance Spot Welding of dissimilar Steels

Directory of Open Access Journals (Sweden)

Ladislav Kolařík

2012-01-01

Full Text Available This paper presents an analysis of the properties of resistance spot welds between low carbon steel and austenitic CrNi stainless steel. The thickness of the welded dissimilar materials was 2 mm. A DeltaSpot welding gun with a process tape was used for welding the dissimilar steels. Resistance spot welds were produced with various welding parameters (welding currents ranging from 7 to 8 kA. Light microscopy, microhardness measurements across the welded joints, and EDX analysis were used to evaluate the quality of the resistance spot welds. The results confirm the applicability of DeltaSpot welding for this combination of materials.

Using Taguchi method to optimize welding pool of dissimilar laser welded components

OpenAIRE

Anawa, E.; Olabi, Abdul-Ghani

2008-01-01

In the present work CO2 continuous laser welding process was successfully applied and optimized for joining a dissimilar AISI 316 stainless steel and AISI 1009 low carbon steel plates. Laser power, welding speed, and defocusing distance combinations were carefully selected with the objective of producing welded joint with complete penetration, minimum fusion zone size and acceptable welding profile. Fusion zone area and shape of dissimilar austenitic stainless steel with ferritic low carbon s...

Welding, Bonding and Fastening, 1984

Science.gov (United States)

Buckley, J. D. (Editor); Stein, B. A. (Editor)

1985-01-01

A compilation of papers presented in a joint NASA, American Society for Metals, The George Washington University, American Welding Soceity, and Society of Manufacturing Engineers conference on Welding, Bonding, and Fastening at Langley Research Center, Hampton, VA, on October 23 to 25, 1984 is given. Papers were presented on technology developed in current research programs relevant to welding, bonding, and fastening of structural materials required in fabricating structures and mechanical systems used in the aerospace, hydrospace, and automotive industries. Topics covered in the conference included equipment, hardware and materials used when welding, brazing, and soldering, mechanical fastening, explosive welding, use of unique selected joining techniques, adhesives bonding, and nondestructive evaluation. A concept of the factory of the future was presented, followed by advanced welding techniques, automated equipment for welding, welding in a cryogenic atmosphere, blind fastening, stress corrosion resistant fasteners, fastening equipment, explosive welding of different configurations and materials, solid-state bonding, electron beam welding, new adhesives, effects of cryogenics on adhesives, and new techniques and equipment for adhesive bonding.

Selected Welding Techniques, Part 2

National Research Council Canada - National Science Library

1964-01-01

Partial contents: CONVENTIONAL WELD JOINTS VERSUS BUTT JOINTS IN 1-INCH ALUMINUM PLATE, SPECIAL WELD JOINT PREPARATION, UPSET METAL EDGES FOR INCREASED WELD JOINT STRENGTH, OUT-OF-POSITION WELDING OF HEAVY GAGE...

Homogeneous weldings of copper

International Nuclear Information System (INIS)

Campurri, C.; Lopez, M.; Fernandez, R.; Osorio, V.

1995-01-01

This research explored the metallurgical and mechanical properties of arc welding of copper related with influence of Argon, Helium and mixtures of them. Copper plates of 6 mm thickness were welded with different mixtures of the mentioned gases. The radiography of welded specimens with 100% He and 100% Ar does not show show any porosity. On the other hand, the copper plates welded different gas mixtures presented uniform porosity in the welded zone. The metallographies show recrystallized grain in the heat affected zone, while the welding zone showed a dendritic structure. The results of the tensile strength vary between a maximum of 227 MPa for 100% He and a minimum of 174 MOa for the mixture of 60% He and 40% Ar. For the elongation after fracture the best values, about 36%, were obtained for pure gases. As a main conclusion, we can say that arc welding of copper is possible without loosing the mechanical and metallurgical properties of base metal. 6 refs

Rectangular Schlumberger resistivity arrays for delineating vadose zone clay-lined fractures in shallow tuff

International Nuclear Information System (INIS)

Miele, M.; Laymon, D.; Gilkeson, R.; Michelotti, R.

1996-01-01

Rectangular Schlumberger arrays can be used for 2-dimensional lateral profiling of apparent resistivity at a unique current electrode separation, hence single depth of penetration. Numerous apparent resistivity measurements are collected moving the potential electrodes (fixed MN spacing) within a rectangle of defined dimensions. The method provides a fast, cost-effective means for the collection of dense resistivity data to provide high-resolution information on subsurface hydrogeologic conditions. Several rectangular Schlumberger resistivity arrays were employed at Los Alamos National Laboratory (LANL) from 1989 through 1995 in an area adjacent to and downhill from an outfall pipe, septic tank, septic drainfield, and sump. Six rectangular arrays with 2 AB spacings were used to delineate lateral low resistivity anomalies that may be related to fractures that contain clay and/or vadose zone water. Duplicate arrays collected over a three year time period exhibited very good data repeatability. The properties of tritium make it an excellent groundwater tracer. Because tritium was present in discharged water from all of the anthropogenic sources in the vicinity it was used for this purpose. One major low resistivity anomaly correlates with relatively high tritium concentrations in the tuff. This was determined from borehole samples collected within and outside of the anomalous zone. The anomaly is interpreted to be due to fractures that contain clay from the soil profile. The clay was deposited in the fractures by aeolian processes and by surface water infiltration. The fractures likely served as a shallow vadose zone groundwater pathway

A performance assessment methodology for high-level radioactive waste disposal in unsaturated, fractured tuff

International Nuclear Information System (INIS)

Gallegos, D.P.

1991-07-01

Sandia National Laboratories, has developed a methodology for performance assessment of deep geologic disposal of high-level nuclear waste. The applicability of this performance assessment methodology has been demonstrated for disposal in bedded salt and basalt; it has since been modified for assessment of repositories in unsaturated, fractured tuff. Changes to the methodology are primarily in the form of new or modified ground water flow and radionuclide transport codes. A new computer code, DCM3D, has been developed to model three-dimensional ground-water flow in unsaturated, fractured rock using a dual-continuum approach. The NEFTRAN 2 code has been developed to efficiently model radionuclide transport in time-dependent velocity fields, has the ability to use externally calculated pore velocities and saturations, and includes the effect of saturation dependent retardation factors. In order to use these codes together in performance-assessment-type analyses, code-coupler programs were developed to translate DCM3D output into NEFTRAN 2 input. Other portions of the performance assessment methodology were evaluated as part of modifying the methodology for tuff. The scenario methodology developed under the bedded salt program has been applied to tuff. An investigation of the applicability of uncertainty and sensitivity analysis techniques to non-linear models indicate that Monte Carlo simulation remains the most robust technique for these analyses. No changes have been recommended for the dose and health effects models, nor the biosphere transport models. 52 refs., 1 fig

Method development and strategy for the characterization of complexly faulted and fractured rhyolitic tuffs, Yucca Mountain, Nevada

Energy Technology Data Exchange (ETDEWEB)

Karasaki, K. [Lawrence Berkeley Lab., CA (United States); Galloway, D. [Geological Survey, Sacramento, CA (United States)

1991-06-01

The planned high-level nuclear waste repository at Yucca Mountain, Nevada, would exist in unsaturated, fractured welded tuff. One possible contaminant pathway to the accessible environment is transport by groundwater infiltrating to the water table and flowing through the saturated zone. Therefore, an effort to characterize the hydrology of the saturated zone is being undertaken in parallel with that of the unsaturated zone. As a part of the saturated zone investigation, there wells-UE-25c{number_sign}1, UE-25c{number_sign}2, and UE-25c{number_sign}3 (hereafter called the c-holes)-were drilled to study hydraulic and transport properties of rock formations underlying the planned waste repository. The location of the c-holes is such that the formations penetrated in the unsaturated zone occur at similar depths and with similar thicknesses as at the planned repository site. In characterizing a highly heterogeneous flow system, several issues emerge. (1) The characterization strategy should allow for the virtual impossibility to enumerate and characterize all heterogeneities. (2) The methodology to characterize the heterogeneous flow system at the scale of the well tests needs to be established. (3) Tools need to be developed for scaling up the information obtained at the well-test scale to the larger scale of the site. In the present paper, the characterization strategy and the methods under development are discussed with the focus on the design and analysis of the field experiments at the c-holes.

Optimization of process parameters in welding of dissimilar steels using robot TIG welding

Science.gov (United States)

Navaneeswar Reddy, G.; VenkataRamana, M.

2018-03-01

Robot TIG welding is a modern technique used for joining two work pieces with high precision. Design of Experiments is used to conduct experiments by varying weld parameters like current, wire feed and travelling speed. The welding parameters play important role in joining of dissimilar stainless steel SS 304L and SS430. In this work, influences of welding parameter on Robot TIG Welded specimens are investigated using Response Surface Methodology. The Micro Vickers hardness tests of the weldments are measured. The process parameters are optimized to maximize the hardness of the weldments.

Influence of shielding gas pressure on welding characteristics in CO2 laser-MIG hybrid welding process

Science.gov (United States)

Chen, Yanbin; Lei, Zhenglong; Li, Liqun; Wu, Lin

2006-01-01

The droplet transfer behavior and weld characteristics have been investigated under different pressures of shielding gas in CO2 laser and metal inert/active gas (laser-MIG) hybrid welding process. The experimental results indicate that the inherent droplet transfer frequency and stable welding range of conventional MIG arc are changed due to the interaction between CO2 laser beam and MIG arc in laser-MIG hybrid welding process, and the shielding gas pressure has a crucial effect on welding characteristics. When the pressure of shielding gas is low in comparison with MIG welding, the frequency of droplet transfer decreases, and the droplet transfer becomes unstable in laser-MIG hybrid welding. So the penetration depth decreases, which shows the characteristic of unstable hybrid welding. However, when the pressure of shielding gas increases to a critical value, the hybrid welding characteristic is changed from unstable hybrid welding to stable hybrid welding, and the frequency of droplet transfer and the penetration depth increase significantly.

Corrosion processes of austenitic stainless steels and copper-based materials in gamma-irradiated aqueous environments

International Nuclear Information System (INIS)

Glass, R.S.

1985-09-01

The US Department of Energy is evaluating a site located at Yucca Mountain in Nye County, Nevada, as a potential high-level nuclear waste repository. The rock at the proposed repository horizon (above the water table) is densely welded, devitrified tuff, and the fluid environment in the repository is expected to be primarily air-steam. A more severe environment would be present in the unlikely case of intrusion of vadose groundwater into the repository site. For this repository location, austenitic stainless steels and copper-based materials are under consideration for waste container fabrication. This study focuses on the effects of gamma irradiation on the electrochemical mechanisms of corrosion for the prospective waste container materials. The radiolytic production of such species as hydrogen peroxide and nitric acid are shown to exert an influence on corrosion mechanisms and kinetics

Welding technologies for nuclear machinery and equipment

International Nuclear Information System (INIS)

Kobayashi, Masahiro; Yokono, Tomomi.

1991-01-01

The main welding methods applied to nuclear machinery and equipment are shielded metal arc welding, submerged arc welding, MAG welding and TIG welding. But in the last 10 years, in order to improve the reliability required for the welding of nuclear machinery and equipment, the welding technologies aiming at the reduction of heat input, the decrease of the number of welding pass and the automatic control of welding factors have been applied for the main purpose of bettering the quality and excluding human errors. The merits and the technology of narrow gap, pulsed MAG welding and melt-through welding are explained. As the automation of TIG welding, image processing type narrow gap, hot wire TIG welding and remote control type automatic TIG welding are described. For the longitudinal welding of active metal sheet products, plasma key-hole welding is applied. Since the concentration of its arc is good, high speed welding with low heat input can be done. For the stainless steel cladding by welding, electroslag welding has become to be employed in place of conventional submerged arc welding. Arc is not generated in the electroslag welding, and the penetration into base metal is small. (K.I.)

Ultrasonic inspection of austenitic welds

International Nuclear Information System (INIS)

Baikie, B.L.; Wagg, A.R.; Whittle, M.J.; Yapp, D.

1976-01-01

The ultrasonic examination of austenitic stainless steel weld metal has always been regarded as a difficult proposition because of the large and variable ultrasonic attenuations and back scattering obtained from apparently similar weld deposits. The work to be described shows how the existence of a fibre texture within each weld deposit (as a result of epitaxial growth through successive weld beads) produces a systematic variation in the ultrasonic attenuation coefficient and the velocity of sound, depending upon the angle between the ultrasonic beam and the fibre axis. Development work has shown that it is possible to adjust the welding parameters to ensure that the crystallographic texture within each weld is compatible with improved ultrasonic transmission. The application of the results to the inspection of a specific weld in type 316 weld metal is described

Electron beam welding of aluminium components

International Nuclear Information System (INIS)

Maajid, Ali; Vadali, S.K.; Maury, D.K.

2015-01-01

Aluminium is one of the most widely used materials in industries like transportation, shipbuilding, manufacturing, aerospace, nuclear, etc. The challenges in joining of aluminium are distortion, cleanliness and quality. Main difficulties faced during fusion welding of aluminium components are removal of surface oxide layer, weld porosity, high heat input requirement, distortion, hot cracking, etc. Physical properties of aluminium such as its high thermal conductivity, high coefficient of thermal expansion, no change in colour at high temperature, large difference in the melting points of the metal and its oxide (∼ 1400 °C) compound the difficulties faced during welding. Gas Tungsten Arc Welding (GTAW), Gas Metal Arc Welding (GMAW), Plasma Arc Welding (PAW), etc are generally used in industries for fusion welding of aluminium alloys. However in case of thicker jobs the above processes are not suitable due to requirements of elaborate edge preparation, preheating of jobs, fixturing to prevent distortion, etc. Moreover, precise control over the heat input during welding and weld bead penetration is not possible with above processes. Further, if heat sensitive parts are located near the weld joint then high energy density beam welding process like Electron Beam Welding (EBW) is the best possible choice for aluminium welding.This paper discusses EB welding of aluminium components, typical geometry of components, selection/optimization of welding parameters, problems faced during standardization of welding and process parameters and their remedies etc.

Stress-corrosion-cracking studies on candidate container alloys for the Tuff Repository

International Nuclear Information System (INIS)

Beavers, J.A.; Durr, C.L.

1992-05-01

Cortest Columbus Technologies, Inc. (CC Technologies) investigated the long-term performance of container materials used for high-level waste package as part of the information needed by the Nuclear Regulatory Commission (NRC) to assess the Department of Energy's application to construct to geologic repository for high-level radioactive waste. At the direction of the NRC, the program focused on the Tuff Repository. This report summarizes the results of Stress-Corrosion-Cracking (SCC) studies performed in Tasks 3, 5, and 7 of the program. Two test techniques were used; U-bend exposures and Slow-Strain-Rate (SSR) tests. The testing was performed on two copper-base alloys (Alloy CDA 102 and Alloy CDA 175) and two Fe-Cr-Ni alloys (Alloy 304L and Alloy 825) in simulated J-13 groundwater and other simulated solutions for the Tuff Repository. These solutions were designed to simulate the effects of concentration and irradiation on the groundwater composition. All SCC testing on the Fe-Cr-Ni Alloys was performed on solution-annealed specimens and thus issues such as the effect of sensitization on SCC were not addressed

Waste canister closure welding using the inertia friction welding process

International Nuclear Information System (INIS)

Klein, R.F.; Siemens, D.H.; Kuruzar, D.L.

1986-02-01

Liquid radioactive waste presently stored in underground tanks is to undergo a vitrifying process which will immobilize it in a solid form. This solid waste will be contained in a stainless steel canister. The canister opening requires a positive seal weld, the properties and thickness of which are at least equal to those of the canister material. This paper describes the inertia friction welding process and a proposed equipment design concept that will provide a positive, reliable, inspectable, and full thickness seal weld while providing easily maintainable equipment, even though the weld is made in a highly contaminated hot cell. All studies and tests performed have shown the concept to be highly feasible. 2 refs., 6 figs

Spot weld arrangement effects on the fatigue behavior of multi-spot welded joints

International Nuclear Information System (INIS)

Hassanifard, Soran; Zehsaz, Mohammad; Esmaeili, Firooz

2011-01-01

In the present study, the effects of spot weld arrangements in multi-spot welded joints on the fatigue behavior of the joints are studied. Three different four-spot welded joints are considered: one-row four-spot parallel to the loading direction, one-row four-spot perpendicular to the loading direction and two-row four-spot weld specimens. The experimental fatigue test results reveal that the differences between the fatigue lives of three spot welded types in the low cycle regime are more considerable than those in the high cycle regime. However, all kinds of spot weld specimens have similar fatigue strength when approaching a million cycles. A non-linear finite element analysis is performed to obtain the relative stress gradients, effective distances and notch strength reduction factors based on the volumetric approach. The work here shows that the volumetric approach does a very good job in predicting the fatigue life of the multi-spot welded joints

Investigate The Effect Of Welding Parameters On Mechanical Properties During The Welding Of Al-6061 Alloy

Directory of Open Access Journals (Sweden)

Rajendra Prasad

2017-10-01

Full Text Available Friction welding is a solid state welding technique which is being used in recent times to weld similar as well as dissimilar metals for getting defect free weld. Many combinations like low carbon to stainless steel austenitic to ferrite stainless steel aluminium to copper and titanium to aluminium or steel have been tried out by various solid state welding processes with quite good results. In the present work the 3 level full factorial design has been employed to investigate the effect of welding parameters on tensile strength toughness and heat generation during the welding of Al-6061 alloy. Mathematical relationships between friction welding parameters and mechanical properties like heat generation tensile strength and toughness have also been developed. An attempt has also been made to examine the fracture surfaces of test specimens using SEM. It has been found that welding speed is the most significant parameter thats affect the heat generation tensile strength and toughness. it has been found that tensile strength and toughness during welding increases with increased in welding speed while tensile strength and toughness initially increased as the welding time increases after that it decreased with increase in welding time. The difference in weight of alloying elements can be clearly seen by analyzing spectrum of elements.

Studies of ancient concrete as analogs of cementitious sealing materials for a repository in tuff

Energy Technology Data Exchange (ETDEWEB)

Roy, D.M.; Langton, C.A.

1989-03-01

The durability of ancient cementitious materials has been investigated to provide data applicable to determining the resistance to weathering of concrete materials for sealing a repository for storage of high-level radioactive waste. Because tuff and volcanic ash are used in the concretes in the vicinity of Rome, the results are especially applicable to a waste repository in tuff. Ancient mortars, plasters, and concretes collected from Rome, Ostia, and Cosa dating to the third century BC show remarkable durability. The aggregates used in the mortars, plasters, and concretes included basic volcanic and pyroclastic rocks (including tuff), terra-cotta, carbonates, sands, and volcanic ash. The matrices of ancient cementitious materials have been characterized and classified into four categories: (1) hydraulic hydrated lime and hydrated lime cements, (2) hydraulic aluminous and ferruginous hydrated lime cements ({plus_minus} siliceous components), (3) pozzolana/hydrated lime cements, and (4) gypsum cements. Most of the materials investigated are in category (3). The materials were characterized to elucidate aspects of the technology that produced them and their response to the environmental exposure throughout their centuries of existence. Their remarkable properties are the result of a combination of chemical, mineralogical, and microstructural factors. Their durability was found to be affected by the matrix mineralogy, particle size, and porosity; aggregate type, grading and proportioning; and the methodology of placement. 30 refs.

Mechanical and electrochemical characteristics with welding materials in robotic MIG welding of dissimilar Al alloys

Energy Technology Data Exchange (ETDEWEB)

Kim, Seong Jong; Han, Min Su; Woo, Yong Bin [Mokpo Maritime Univ., Mokpo (Korea, Republic of)

2013-05-15

In this study, mechanical and electrochemical characteristics with welding material in MIG welded with ROBOT for dissimilar Al alloys were investigated using various experiment methods. The MIG welding by ROBOT with ER5183 and ER5556 for the 5456-H116 and 6061-T6 Al alloy were carried out. The hardness of welding zone was lower than that of base metal. In electrochemical experiment, ER5183 welding material presented excellent characteristics. The yield strength and maximum tensile strength in welding with welding material of ER5183 presented lower value than those of ER5556. The elongation and time-to-fracture showed the opposite results.

Microstructure and toughness of ferritic weld metal of hyperbaric welded joints

International Nuclear Information System (INIS)

Mueller, L.

1988-01-01

In the present work ferritic weld metals of hyperbaric MIG/MAG welds with pressures up to 100 bar were examined. As a result of the pressure, interactions with the shielding gas, the filler metal as well as with the welding parameters had to be expected and were consequently included in the analysis. Investigation was focused on the influence of these parameters on the chemical composition of the weld metals, the microstructure and toughness behaviour, including fracture mechanics test. Using quantitative microstructural analysis as well as fractography a correlation between microstructure and toughness has been shown. (orig.) [de

Structural integrity and fatigue crack propagation life assessment of welded and weld-repaired structures

Science.gov (United States)

Alam, Mohammad Shah

2005-11-01

Structural integrity is the science and technology of the margin between safety and disaster. Proper evaluation of the structural integrity and fatigue life of any structure (aircraft, ship, railways, bridges, gas and oil transmission pipelines, etc.) is important to ensure the public safety, environmental protection, and economical consideration. Catastrophic failure of any structure can be avoided if structural integrity is assessed and necessary precaution is taken appropriately. Structural integrity includes tasks in many areas, such as structural analysis, failure analysis, nondestructive testing, corrosion, fatigue and creep analysis, metallurgy and materials, fracture mechanics, fatigue life assessment, welding metallurgy, development of repairing technologies, structural monitoring and instrumentation etc. In this research fatigue life assessment of welded and weld-repaired joints is studied both in numerically and experimentally. A new approach for the simulation of fatigue crack growth in two elastic materials has been developed and specifically, the concept has been applied to butt-welded joint in a straight plate and in tubular joints. In the proposed method, the formation of new surface is represented by an interface element based on the interface potential energy. This method overcomes the limitation of crack growth at an artificial rate of one element length per cycle. In this method the crack propagates only when the applied load reaches the critical bonding strength. The predicted results compares well with experimental results. The Gas Metal Arc welding processes has been simulated to predict post-weld distortion, residual stresses and development of restraining forces in a butt-welded joint. The effect of welding defects and bi-axial interaction of a circular porosity and a solidification crack on fatigue crack propagation life of butt-welded joints has also been investigated. After a weld has been repaired, the specimen was tested in a universal

Analysis of the Corrosion Behavior of an A-TIG Welded SS 409 Weld Fusion Zone

Science.gov (United States)

Vidyarthy, R. S.; Dwivedi, D. K.

2017-11-01

AISI 409 (SS 409) ferritic stainless steel is generally used as the thick gauge section in freight train wagons, in ocean containers, and in sugar refinery equipment. Activating the flux tungsten inert gas (A-TIG) welding process can reduce the welding cost during fabrication of thick sections. However, corrosion behavior of the A-TIG weld fusion zone is a prime concern for this type of steel. In the present work, the effect of the A-TIG welding process parameters on the corrosion behavior of a weld fusion zone made of 8-mm-thick AISI 409 ferritic stainless-steel plate has been analyzed. Potentiodynamic polarization tests were performed to evaluate the corrosion behavior. The maximum corrosion potential ( E corr) was shown by the weld made using a welding current of 215 A, a welding speed of 95 mm/min, and a flux coating density of 0.81 mg/cm2. The minimum E corr was observed in the weld made using a welding current of 190 A, a welding speed of 120 mm/min, and a flux coating density of 1.40 mg/cm2. The current study also presents the inclusive microstructure-corrosion property relationships using the collective techniques of scanning electron microscopy, energy-dispersive x-ray spectroscopy, and x-ray diffraction.

Microstructures and electrochemical behaviors of the friction stir welding dissimilar weld.

Science.gov (United States)

Shen, Changbin; Zhang, Jiayan; Ge, Jiping

2011-06-01

By using optical microscope, the microstructures of 5083/6082 friction stir welding (FSW) weld and parent materials were analyzed. Meanwhile, at ambient temperature and in 0.2 mol/L NaHS03 and 0.6 mol/L NaCl solutionby gravimetric test, potentiodynamic polarization curve test, electrochemical impedance spectra (EIS) and scanning electron microscope (SEM) observation, the electrochemical behavior of 5083/6082 friction stir welding weld and parent materials were comparatively investigated by gravimetric test, potentiodynamic polarization curve test, electrochemical impedance spectra (EIS) and scanning electron microscope (SEM) observation. The results indicated that at given processing parameters, the anti-corrosion property of the dissimilar weld was superior to those of the 5083 and 6082 parent materials. Copyright © 2011 The Research Centre for Eco-Environmental Sciences, Chinese Academy of Sciences. Published by Elsevier B.V. All rights reserved.

Properties of welded joints in laser welding of aeronautic aluminum-lithium alloys

Science.gov (United States)

Malikov, A. G.; Orishich, A. M.

2017-01-01

The work presents the experimental investigation of the laser welding of the aluminum-lithium alloys (system Al-Mg-Li) and aluminum alloy (system Al-Cu-Li) doped with Sc. The influence of the nano-structuring of the surface layer welded joint by the cold plastic deformation method on the strength properties of the welded joint is determined. It is founded that, regarding the deformation degree over the thickness, the varying value of the welded joint strength is different for these aluminum alloys.

Tailor-welded blanks and their production

Science.gov (United States)

Yan, Qi

2005-01-01

Tailor welded blanks had been widely used in the automobile industry. A tailor welded blank consists of several flat sheets that were laser welded together before stamping. A combination of different materials, thickness, and coatings could be welded together to form a blank for stamping car body panels. As for the material for automobile industry, this technology was one of the development trend for automobile industry because of its weight reduction, safety improvement and economical use of materials. In this paper, the characters and production of tailor welded blanks in the market were discussed in detail. There had two major methods to produce tailor welded blanks. Laser welding would replace mesh seam welding for the production of tailor welded blanks in the future. The requirements on the edge preparation of unwelded blanks for tailor welded blanks were higher than the other steel processing technology. In order to produce the laser welded blank, there had the other process before the laser welding in the factory. In the world, there had three kinds of patterns for the large volume production of tailor welded blanks. In China, steel factory played the important role in the promotion of the application of tailor welded blanks. The competition for the supply of tailor welded blanks to the automobile industry would become fierce in the near future. As a result, the demand for the quality control on the production of tailor welded blanks would be the first priority concern for the factory.

Retinal injury from a welding arc

International Nuclear Information System (INIS)

Naidoff, M.A.; Sliney, D.H.

1974-01-01

An 18-year-old man stared at a welding arc for approximately ten minutes, sustaining moderate facial erythema, keratoconjunctivitis, marked visual loss, a pupillary abnormality, and a retinal injury accompanied by a dense central scotoma and peripheral field constriction. A residual, partially pigmented foveal lesion remained after 16 months, with normal visual acuity. Since the degree of keratoconjunctivitis and facial erythema was known, we substantiated the duration of exposure to the arc by weighting the known action spectrum of moderate ultraviolet erythema with the ultraviolet spectral irradiance measurements of the arc. From the radiometric measurements of the visible brightness and visible and near infrared spectrum of the arc and from knowledge of pupil size, we calculated the retinal exposure dose rate, which was less than normally considered necessary to produce a chorioretinal burn. This case may provide a clinical example of photic maculopathy recently reported in experimental investigations

The Effect of Welding Energy on the Microstructural and Mechanical Properties of Ultrasonic-Welded Copper Joints

Science.gov (United States)

Yang, Jingwei; Cao, Biao; Lu, Qinghua

2017-01-01

The effects of welding energy on the mechanical and microstructural characteristics of ultrasonic-welded pure copper plates were investigated. Complex dynamic recrystallization and grain growth occurred inside the weld zone during ultrasonic welding. At a low welding energy, a thin band of straight weld interfaces was observed and had an ultra-fine grain structure. With an increase in welding energy, the weld interface progressively changed from flat to sinusoidal, and eventually turned into a convoluted wavy pattern, bearing similarities to shear instabilities, as observed in fluid dynamics. The lap shear load of the joints initially increased and then remained stable as the welding energy increased. The tensile characteristics of the joints significantly depended on the development of plastic deformation at the interface. The influence of the microstructure on the hardness was also discussed. PMID:28772553

Influence of the welding temperature and the welding speed on the mechanical properties of friction stir welds in EN AW-2219-T87

Science.gov (United States)

Bachmann, A.; Krutzlinger, M.; Zaeh, M. F.

2018-06-01

Friction Stir Welding (FSW) is an innovative joining technique, which has proven to produce high quality joints in high strength aluminum alloys. Consequently, it is commonly used to manufacture lightweight aerospace structures with stringent requirements. For these structures, it is necessary to ensure a high ultimate tensile strength (UTS). Various studies have reported that the UTS is significantly influenced by the welding parameters. Samples welded with different parameter sets showed a considerably different UTS, despite being free from detectable welding defects (e.g. tunnel defect, voids, or lack of penetration). Based on the observations in the literature, a hypothesis was posed. The welding temperature along with the welding speed determine the UTS of the weld. This study aims to prove this hypothesis experimentally by using temperature-controlled FSW to join plates of EN AW-2219-T87 in butt joint configuration. The welded samples were examined using visual inspection, metallography, X-ray imaging, and uniaxial tensile tests. Finally, a statistical analysis was conducted. Hereby, the hypothesis was confirmed.

Plasma Processes of Cutting and Welding

Science.gov (United States)

1976-02-01

TIG process. 2.2.2 Keyhole Welding In plasma arc welding , the term...Cutting 3 3 4 4 4 2.2 Plasma Arc Welding 5 2.2.1 Needle Arc Welding 2.2.2 Keyhole Welding 5 6 3. Applications 8 93.1 Economics 4. Environmental Aspects of...Arc Lengths III. Needle Arc Welding Conditions IV. Keyhole Welding Conditions v. Chemical Analyses of Plates Used - vii - 1. 2. 3. 4. 5. 6. 7. 8.

10,170 flawless welds

CERN Multimedia

Antonella Del Rosso

2014-01-01

The welding of tubes containing the principal current-carrying busbars in the LHC magnets was one of the main activities of the SMACC project. After a year of preparation and another of intense activity in the tunnel, the last weld was completed on Wednesday 14 May. Over 10,170 welds have been inspected and not a single fault has been found.    The welder (above) creates the weld using an orbital welding machine (below) specifically designed for CERN. Each of the eight sectors of the LHC contains around 210 interconnects between the superconducting magnets. Consolidating these interconnections was the SMACC project’s primary objective. One of the last jobs before closing the interconnects is the welding of the M lines: each has a 104 mm diameter and a radial clearance of just 45 mm. In total: 10,170 welds carried out in a single year of activities. A true challenge, which was carried out by a team of 30 highly specialised welders, working under the supervision o...

Effects of Flux Precoating and Process Parameter on Welding Performance of Inconel 718 Alloy TIG Welds

Science.gov (United States)

Lin, Hsuan-Liang; Wu, Tong-Min; Cheng, Ching-Min

2014-01-01

The purpose of this study is to investigate the effect of activating flux on the depth-to-width ratio (DWR) and hot cracking susceptibility of Inconel 718 alloy tungsten inert gas (TIG) welds. The Taguchi method is employed to investigate the welding parameters that affect the DWR of weld bead and to achieve optimal conditions in the TIG welds that are coated with activating flux in TIG (A-TIG) process. There are eight single-component fluxes used in the initial experiment to evaluate the penetration capability of A-TIG welds. The experimental results show that the Inconel 718 alloy welds precoated with 50% SiO2 and 50% MoO3 flux were provided with better welding performance such as DWR and hot cracking susceptibility. The experimental procedure of TIG welding process using mixed-component flux and optimal conditions not only produces a significant increase in DWR of weld bead, but also decreases the hot cracking susceptibility of Inconel 718 alloy welds.

Effect of rotation speed and welding speed on Friction Stir Welding of AA1100 Aluminium alloy

Science.gov (United States)

Raja, P.; Bojanampati, S.; Karthikeyan, R.; Ganithi, R.

2018-04-01

Aluminum AA1100 is the most widely used grade of Aluminium due to its excellent corrosion resistance, high ductility and reflective finish, the selected material was welded with Friction Stir Welding (FSW) process on a CNC machine, using a combination of different tool rotation speed (1500 rpm, 2500 rpm, 3500 rpm) and welding speed (10 mm/min, 30 mm/min, 50 mm/min) as welding parameters. The effect of FSW using this welding parameter was studied by measuring the ultimate tensile strength of the welded joints. A high-speed steel tool was prepared for welding the Aluminium AA1100 alloy having an 8mm shoulder diameter and pin dimension of 4mm diameter and 2.8 mm length. The welded joints were tested using the universal testing machine. It was found that Ultimate Tensile Strength of FSW specimen was highest with a value of 98.08 MPa when the weld was performed at rotation speed of 1500 RPM and welding speed of 50 mm/min.

New process for weld metal reliability

International Nuclear Information System (INIS)

Hebel, A.G.

1985-01-01

The industry-wide nature of weld cracking alerts one to the possibility that there is a fundamental law being overlooked. And in overlooking this law, industry is unable to counteract it. That law mandates that restraint during welding causes internal stress; internal stress causes weld metal to crack. Component restraint during welding, according to the welding standard, is the major cause of weld metal failures. When the metal working industry accepts this fact and begins to counter the effects of restraint, the number of weld failures experienced fall dramatically. Bonal Technologies, inc., of Detroit, has developed the first consistently effective non-thermal process to relieve stress caused by restraint during welding. Bonal's patented Mets-Lax sub-resonant stress relief acts as a restraint neutralizer when used during welding. Meta-Lax weld conditioning produces a finer more uniform weld grain structure. A finer, more uniform grain structure is a clear metallurgical indication of improved mechanical weld properties. Other benefits like less internal stress, and less warpage are also achieved

Geohydrologic data collected from shallow neutron-access boreholes and resultant-preliminary geohydrologic evaluations, Yucca Mountain area, Nye County, Nevada

International Nuclear Information System (INIS)

Blout, D.O.; Hammermeister, D.P.; Loskot, C.L.; Chornack, M.P.

1994-01-01

In cooperation with the US Department of Energy, 74 neutron-access boreholes were drilled in and near the southwestern part of the Nevada Test Site, Nye County, Nevada. Drilling, coring, sample collection and handling, and lithologic and preliminary geohydrologic data are presented in this report. The boreholes were drilled in a combination of alluvium/colluvium, ash-flow tuff, ash-fall tuff, or bedded tuff to depths of 4.6 to 36.6 meters. Air was used as a drilling medium to minimize disturbance of the water content and water potential of drill cuttings, core, and formation rock. Drill cuttings were collected at approximately 0.6-meter intervals. Core was taken at selected intervals from the alluvium/colluvium using drive-coring methods and from tuff using rotary-coring methods. Nonwelded and bedded tuffs were continuously cored using rotary-coring methods. Gravimetric water-content and water-potential values of core generally were greater than those of corresponding drill cuttings. Gravimetric water-content, porosity, and water-potential values of samples generally decreased, and bulk density values increased, as the degree of welding increased. Grain-density values remained fairly constant with changes in the degree of welding. A high degree of spatial variability in water-content and water-potential profiles was noted in closely spaced boreholes that penetrate similar lithologic subunits and was also noted in adjacent boreholes located in different topographic positions. Variability within a thick lithologic unit usually was small. 18 refs., 21 figs., 17 tabs

Effects of alloying element on weld characterization of laser-arc hybrid welding of pure copper

Science.gov (United States)

Hao, Kangda; Gong, Mengcheng; Xie, Yong; Gao, Ming; Zeng, Xiaoyan

2018-06-01

Effects of alloying elements of Si and Sn on weld characterizations of laser-arc hybrid welded pure copper (Cu) with thickness of 2 mm was studied in detail by using different wires. The weld microstructure was analyzed, and the mechanical properties (micro-hardness and tensile property), conductivity and corrosion resistance were tested. The results showed that the alloying elements benefit the growth of column grains within weld fusion zone (FZ), increase the ultimate tensile strength (UTS) of the FZ and weld corrosion resistance, and decrease weld conductivity. The mechanisms were discussed according to the results.