An Improved Hierarchical Genetic Algorithm for Sheet Cutting Scheduling with Process Constraints

Directory of Open Access Journals (Sweden)

Yunqing Rao

2013-01-01

Full Text Available For the first time, an improved hierarchical genetic algorithm for sheet cutting problem which involves n cutting patterns for m non-identical parallel machines with process constraints has been proposed in the integrated cutting stock model. The objective of the cutting scheduling problem is minimizing the weighted completed time. A mathematical model for this problem is presented, an improved hierarchical genetic algorithm (ant colony—hierarchical genetic algorithm is developed for better solution, and a hierarchical coding method is used based on the characteristics of the problem. Furthermore, to speed up convergence rates and resolve local convergence issues, a kind of adaptive crossover probability and mutation probability is used in this algorithm. The computational result and comparison prove that the presented approach is quite effective for the considered problem.

An improved hierarchical genetic algorithm for sheet cutting scheduling with process constraints.

Science.gov (United States)

Rao, Yunqing; Qi, Dezhong; Li, Jinling

2013-01-01

For the first time, an improved hierarchical genetic algorithm for sheet cutting problem which involves n cutting patterns for m non-identical parallel machines with process constraints has been proposed in the integrated cutting stock model. The objective of the cutting scheduling problem is minimizing the weighted completed time. A mathematical model for this problem is presented, an improved hierarchical genetic algorithm (ant colony--hierarchical genetic algorithm) is developed for better solution, and a hierarchical coding method is used based on the characteristics of the problem. Furthermore, to speed up convergence rates and resolve local convergence issues, a kind of adaptive crossover probability and mutation probability is used in this algorithm. The computational result and comparison prove that the presented approach is quite effective for the considered problem.

The two-dimensional cutting stock problem within the roller blind production process

NARCIS (Netherlands)

E.R. de Gelder; A.P.M. Wagelmans (Albert)

2007-01-01

textabstractIn this paper we consider a two-dimensional cutting stock problem encountered at a large manufacturer of window covering products. The problem occurs in the production process of made-to-measure roller blinds. We develop a solution method that takes into account the characteristics of

Forces, surface finish and friction characteristics in surface engineered single- and multiple-point cutting edges

International Nuclear Information System (INIS)

Sarwar, M.; Gillibrand, D.; Bradbury, S.R.

1991-01-01

Advanced surface engineering technologies (physical and chemical vapour deposition) have been successfully applied to high speed steel and carbide cutting tools, and the potential benefits in terms of both performance and longer tool life, are now well established. Although major achievements have been reported by many manufacturers and users, there are a number of applications where surface engineering has been unsuccessful. Considerable attention has been given to the film characteristics and the variables associated with its properties; however, very little attention has been directed towards the benefits to the tool user. In order to apply surface engineering technology effectively to cutting tools, the coater needs to have accurate information relating to cutting conditions, i.e. cutting forces, stress and temperature etc. The present paper describes results obtained with single- and multiple-point cutting tools with examples of failures, which should help the surface coater to appreciate the significance of the cutting conditions, and in particular the magnitude of the forces and stresses present during cutting processes. These results will assist the development of a systems approach to cutting tool technology and surface engineering with a view to developing an improved product. (orig.)

Development of plasma cutting process at observation of environmental requirements

International Nuclear Information System (INIS)

Czech, J.; Matusiak, J.; Pasek-Siurek, H.

1997-01-01

Plasma cutting is one of the basic methods for thermal cutting of metals. It is characterized by high productivity and quality of the cut surface. However, the plasma cutting process is one of the most harmful processes for environment and human health. It results from many agents being a potential environmental risk The large amount of dust and gases emitted during the process as well as an intensive radiation of electric arc and excessive noise are considered as the most harmful hazards. The existing ventilation and filtration systems are not able to solve all problems resulting from the process. Plasma cutting under water is worthy of notice, especially during an advancement of plasma cutting process, because of human safety and environment protection. Such a solution allows to reduce considerably the emission of dust and gases, as well as to decrease the noise level and ultraviolet radiation. An additional advantage of underwater plasma cutting is a reduction in the width of material heating zone and a decrease in strains of elements being cut. However, the productivity of this process is a little lower what results in an increase in cutting cost. In the paper, it has been presented the results of the investigations made at the Institute of Welding in Gliwice on the area of plasma cutting equipment with energy-saving inverter power supplies used in automated processes of underwater plasma cutting as well as the results of testing of welding environment contamination and safety hazards. (author)

MULTI-OBJECTIVE OPTIMISATION OF LASER CUTTING USING CUCKOO SEARCH ALGORITHM

Directory of Open Access Journals (Sweden)

M. MADIĆ

2015-03-01

Full Text Available Determining of optimal laser cutting conditions for improving cut quality characteristics is of great importance in process planning. This paper presents multi-objective optimisation of the CO2 laser cutting process considering three cut quality characteristics such as surface roughness, heat affected zone (HAZ and kerf width. It combines an experimental design by using Taguchi’s method, modelling the relationships between the laser cutting factors (laser power, cutting speed, assist gas pressure and focus position and cut quality characteristics by artificial neural networks (ANNs, formulation of the multiobjective optimisation problem using weighting sum method, and solving it by the novel meta-heuristic cuckoo search algorithm (CSA. The objective is to obtain optimal cutting conditions dependent on the importance order of the cut quality characteristics for each of four different case studies presented in this paper. The case studies considered in this study are: minimisation of cut quality characteristics with equal priority, minimisation of cut quality characteristics with priority given to surface roughness, minimisation of cut quality characteristics with priority given to HAZ, and minimisation of cut quality characteristics with priority given to kerf width. The results indicate that the applied CSA for solving the multi-objective optimisation problem is effective, and that the proposed approach can be used for selecting the optimal laser cutting factors for specific production requirements.

Efficient Closed Form Cut-Off Planes and Propagation Planes Characteristics for Dielectric Slab Loaded Boundary Value Problems

OpenAIRE

Zafar, Junaid

2012-01-01

The geometrical relationship between the cut-off and propagating planes of any waveguide system is a prerequisite for any design process. The characterization of cut-off planes and optimisation are challenging for numerical methods, closed-form solutions are always preferred. In this paper Maxwells coupled field equations are used to characterise twin E-plane and H-plane slab loaded boundary value problems. The single mode bandwidths and dispersion characteristics of these structures are pres...

Cutting prepregs, cutting and processing polymer plastics in the manufacture of airсraft panels

OpenAIRE

MELUKHOV NIKITA; GRISHCHENKO TATIANA; LYUBUSHKIN VADIM

2017-01-01

The article presents an alternative to the solution of the problem of reduction of manual operations in manufacture. It may be achieved if cutting out prepregs and processing polymeric materials (PMP) be changed for sharp ultrasonic cutting when manufacturing components from polymeric composite materials (PCM). Described are the lines of investigations on new techniques of cutting out prepreg and processings polymeric material of the Nomex type with the use of the energy of ultrasonic waves. ...

Dictionary: Welding, cutting and allied processes. Pt. 2

International Nuclear Information System (INIS)

Kleiber, A.W.

1987-01-01

The dictionary contains approximately 40 000 entries covering all aspects of welding technology. It is based on the evaluation of numerous English, American and German sources. This comprehensive and up to date dictionary will be a reliable and helpful aid in evaluation and translating. The dictionary covers the following areas: Welding: gas welding, arc welding, gas shielded welding, resistance welding, welding of plastics, special welding processes; Cutting: flame cutting, arc cutting and special thermal cutting processes; Soldering: brazing and soldering; Other topics: thermal spraying, metal to metal adhesion, welding filler materials and other consumables, test methods, plant and equipment, accessories, automation, welding trade, general welding terminology. (orig./HP) [de

Influence of cutting parameters on the depth of subsurface deformed layer in nano-cutting process of single crystal copper.

Science.gov (United States)

Wang, Quanlong; Bai, Qingshun; Chen, Jiaxuan; Su, Hao; Wang, Zhiguo; Xie, Wenkun

2015-12-01

Large-scale molecular dynamics simulation is performed to study the nano-cutting process of single crystal copper realized by single-point diamond cutting tool in this paper. The centro-symmetry parameter is adopted to characterize the subsurface deformed layers and the distribution and evolution of the subsurface defect structures. Three-dimensional visualization and measurement technology are used to measure the depth of the subsurface deformed layers. The influence of cutting speed, cutting depth, cutting direction, and crystallographic orientation on the depth of subsurface deformed layers is systematically investigated. The results show that a lot of defect structures are formed in the subsurface of workpiece during nano-cutting process, for instance, stair-rod dislocations, stacking fault tetrahedron, atomic clusters, vacancy defects, point defects. In the process of nano-cutting, the depth of subsurface deformed layers increases with the cutting distance at the beginning, then decreases at stable cutting process, and basically remains unchanged when the cutting distance reaches up to 24 nm. The depth of subsurface deformed layers decreases with the increase in cutting speed between 50 and 300 m/s. The depth of subsurface deformed layer increases with cutting depth, proportionally, and basically remains unchanged when the cutting depth reaches over 6 nm.

Prediction of Cutting Force in Turning Process-an Experimental Approach

Science.gov (United States)

Thangarasu, S. K.; Shankar, S.; Thomas, A. Tony; Sridhar, G.

2018-02-01

This Paper deals with a prediction of Cutting forces in a turning process. The turning process with advanced cutting tool has a several advantages over grinding such as short cycle time, process flexibility, compatible surface roughness, high material removal rate and less environment problems without the use of cutting fluid. In this a full bridge dynamometer has been used to measure the cutting forces over mild steel work piece and cemented carbide insert tool for different combination of cutting speed, feed rate and depth of cut. The experiments are planned based on taguchi design and measured cutting forces were compared with the predicted forces in order to validate the feasibility of the proposed design. The percentage contribution of each process parameter had been analyzed using Analysis of Variance (ANOVA). Both the experimental results taken from the lathe tool dynamometer and the designed full bridge dynamometer were analyzed using Taguchi design of experiment and Analysis of Variance.

Cutting force model for high speed machining process

International Nuclear Information System (INIS)

Haber, R. E.; Jimenez, J. E.; Jimenez, A.; Lopez-Coronado, J.

2004-01-01

This paper presents cutting force-based models able to describe a high speed machining process. The model considers the cutting force as output variable, essential for the physical processes that are taking place in high speed machining. Moreover, this paper shows the mathematical development to derive the integral-differential equations, and the algorithms implemented in MATLAB to predict the cutting force in real time MATLAB is a software tool for doing numerical computations with matrices and vectors. It can also display information graphically and includes many toolboxes for several research and applications areas. Two end mill shapes are considered (i. e. cylindrical and ball end mill) for real-time implementation of the developed algorithms. the developed models are validated in slot milling operations. The results corroborate the importance of the cutting force variable for predicting tool wear in high speed machining operations. The developed models are the starting point for future work related with vibration analysis, process stability and dimensional surface finish in high speed machining processes. (Author) 19 refs

Self-Cutting: Patient Characteristics Compared with Self-Poisoners

Science.gov (United States)

Hawton, Keith; Harriss, Louise; Simkin, Sue; Bale, Elizabeth; Bond, Alison

2004-01-01

A large (n = 14,892) consecutive sample of deliberate self-harm (attempted suicide) patients who presented to a general hospital in the United Kingdom during a 23-year study period was examined (over two consecutive time periods) in order to compare the characteristics of those who used self-cutting (n = 428) and those who self-poisoned (n =…

Laser cutting or water-jet cutting. Laser setsudan ka water-jet setsudan ka

Energy Technology Data Exchange (ETDEWEB)

Yamada, T. (Shibuya Kogyo Co. Ltd., Ishikawa (Japan))

1991-05-01

The recent spread of carbon oxide laser cutter is so startlingly fast, but at the same time, water jet cutting using ultra high pressure water stream is drawing attention as it has identical characteristics, and opens the way to cutting materials that have been hitherto difficult to cut. The authors, who are fabricators of cutters of both types, gave the comparisons and explanations on several examples referring to materials that can be cut, cutting accuracy, speed, shape and thermal effects to cut face, and running cost in detail. However, simple comparison is difficult. For instance, cutting 6 mm thick SUS sheet costs a running cost of 65 yen per meter in laser cutting, and 535 yen per meter in water jet cutting, but this situation is often reversed when other material or sheet thickness is selected. The actual situation in the sheet metal processing industry at the present time is that it uses by far more laser processing machines, and uses water jet cutters to supplement for cutting materials more difficult to cut. 10 figs., 3 tabs.

Research on cutting vibration characteristics of face-milling involute gear

Directory of Open Access Journals (Sweden)

Chengzhe JIN

2017-10-01

Full Text Available Traditional machining methods, such as gear hobbing, gear shaping and gear milling, etc, are commonly used for cutting machining of gear tooth profile, which cannot meet huge machining demand of gears to a certain extent. This article proposes to utilize a face-milling machining method in involute gear machining, which can be used to reduce production cost effectively. Cutting vibration generated during cutting machining has a direct effect on the machining accuracy and machined surface quality of workpiece. Therefore, it is desiderated to perform in-depth research regarding this issue. ADAMS software was used to establish a rigid-flexible coupling virtual prototyping model of face-milling gear milling system and a cutting vibration system model. Cutting vibration analysis was performed for face-milling gear by adopting quick sine frequency sweep method, so that the frequency response characteristics of workpiece in three directions X, Y and Z and space were acquired. The research results will provide reference and theoretical foundation for actual application of face-milling gear machining technology.

Analysis of correlations of multiple-performance characteristics for optimization of CO2 laser nitrogen cutting of AISI 304 stainless steel

Directory of Open Access Journals (Sweden)

Miloš Madić

2014-07-01

Full Text Available The identification of laser cutting conditions for satisfying different requirements such as improving cut quality characteristics and material removal rate is of great importance. In this paper, an attempt has been made to develop mathematical models in order to relate laser cutting parameters such as the laser power, cutting speed, assist gas pressure and focus position, and cut quality characteristics such as the surface roughness, kerf width and width of heat affected zone (HAZ. A laser cutting experiment was planned as per Taguchi’s L27 orthogonal array with three levels for each of laser cutting parameters considered. 3 mm thick AISI 304 stainless steel was used as workpiece material. Mathematical models were developed using a single hidden layer artificial neural network (ANN trained with the Levenberg– Marquardt algorithm. On the basis of the developed ANN models the effects of the laser cutting parameters on the cut quality characteristics were presented. It was observed that laser cutting parameters variously affect cut quality characteristics. Also, for the range of operating conditions considered in the experiment, laser cut quality operating diagrams were shown. From these operating diagrams one can see the values of cut quality characteristics that can be achieved and subsequently select laser cutting parameter values. Furthermore, the analysis includes correlations between cut quality characteristics and material removal rate. To this aim, six trade-off operating diagrams for improving multiple responses at the same time were given.

Predicting the Concentration Characteristics of Itakpe Iron Ore for cut ...

African Journals Online (AJOL)

MICHAEL HORSFALL

ABSTRACT: Concentration characteristics of an ore are very critical to the estimation of cut-off grade of a ... enormous financial cost of laboratory analysis and time required for such .... Arua A.I. (1997) Fundamentals of statistics, Publisher,.

Finite element simulation of laser cutting process of steel sheet

Directory of Open Access Journals (Sweden)

Meško Jozef

2018-01-01

Full Text Available Lasers are widely used in industry as cutting tools due to ultra flexibility of the cutting conditions, obtaining high quality end product, quick set up, non-mechanical contact between the workpiece and the tool, and small size of the heat affected zone. In the present study, laser gas assisted cutting process is examined. The laser cutting sheet solution is practically always very convenient compared to conventional technologies and brings the greatest cost savings in the manufacturing process.

Basics of cutting and abrasive processes

CERN Document Server

Toenshoff, Hans Kurt

2013-01-01

Manufacturing is the basic industrial activity generating real value. Cutting and abrasive technologies are the backbone of precision production in machine, automotive and aircraft building as well as of production of consumer goods. We present the knowledge of modern manufacturing in these technologies on the basis of scientific research. The theory of cutting and abrasive processes and the knowledge about their application in industrial practice are a prerequisite for the studies of manufacturing science and an important part of the curriculum of the master study in German mechanical engineering. The basis of this book is our lecture “Basics of cutting and abrasive processes” (4 semester hours/3 credit hours) at the Leibniz University Hannover, which we offer to the diploma and master students specializing in manufacturing science.

Fresh meat and further processing characteristics of ham muscles from finishing pigs fed ractopamine hydrochloride.

Science.gov (United States)

Boler, D D; Holmer, S F; Duncan, D A; Carr, S N; Ritter, M J; Stites, C R; Petry, D B; Hinson, R B; Allee, G L; McKeith, F K; Killefer, J

2011-01-01

Ractopamine hydrochloride (RAC) has consistently led to an advantage in carcass cutting yields of finishing pigs and remains a common feed additive in US finishing pig diets. Less is known about the effect of RAC on further processing characteristics. Some researchers have reported advantages in ultimate pH of the LM in pigs fed RAC. If a greater ultimate pH was also observed in hams, the increased pH could affect further processing characteristics and lead to better protein interaction and improved textural properties. The objective of this experiment was to determine if RAC-fed pigs yielded hams with a greater ultimate pH, and if so, whether or not that advantage improves textural properties and water retention of further processed hams. Two hundred hams from barrows and gilts fed RAC or control diets were selected based on HCW. Hams were fabricated into 5 separate pieces to determine cutting yields, and 6 muscles were evaluated for ultimate pH. Hams were processed to make cured and smoked hams. Ractopamine increased cutting yields of the whole ham (P processed ham characteristics.

Nonlinear dynamics of regenerative cutting processes-Comparison of two models

International Nuclear Information System (INIS)

Wang, X.S.; Hu, J.; Gao, J.B.

2006-01-01

Understanding the nonlinear dynamics of cutting processes is essential for the improvement of machining technology. We study machine cutting processes by two different models, one has been recently introduced by Litak [Litak G. Chaotic vibrations in a regenerative cutting process. Chaos, Solitons and Fractals 2002;13:1531-5] and the other is the classic delay differential equation model. Although chaotic solutions have been found in both models, well known routes to chaos, such as period-doubling or quasi-periodic motion to chaos are not observed in either model. Careful analysis shows that the chaotic motion from the Litak's model has sharper spectral peaks, a smaller correlation dimension and a smaller value for the largest positive Lyapunov exponent. Implications to the control of chaos in cutting processes are discussed

The optimization of the cutting process of diamonds with a YAG laser

Directory of Open Access Journals (Sweden)

A. J. Lubbe

1993-07-01

Full Text Available A laser cannot, as generally assumed by the layman, cut right through a diamond with a single cut. A couple of hundred cuts may be necessary to "chip carve" through a diamond. There are several parameters, for example cutting speed, focus point, overlapping of cuts, etc., that influence the cutting process. With a view to optimizing the cutting process, laser cuts in diamonds were studied in a systematic way with the aid of an electron microscope. The method, technique and the results of the research are discussed in this article.

Statistical characteristics of surface integrity by fiber laser cutting of Nitinol vascular stents

International Nuclear Information System (INIS)

Fu, C.H.; Liu, J.F.; Guo, Andrew

2015-01-01

Graphical abstract: - Highlights: • Precision kerf with tight tolerance of Nitinol stents can be cut by fiber laser. • No HAZ in the subsurface was detected due to large grain size. • Recast layer has lower hardness than the bulk. • Laser cutting speed has a higher influence on surface integrity than laser power. - Abstract: Nitinol alloys have been widely used in manufacturing of vascular stents due to the outstanding properties such as superelasticity, shape memory, and superior biocompatibility. Laser cutting is the dominant process for manufacturing Nitinol stents. Conventional laser cutting usually produces unsatisfactory surface integrity which has a significant detrimental impact on stent performance. Emerging as a competitive process, fiber laser with high beam quality is expected to produce much less thermal damage such as striation, dross, heat affected zone (HAZ), and recast layer. To understand the process capability of fiber laser cutting of Nitinol alloy, a design-of-experiment based laser cutting experiment was performed. The kerf geometry, roughness, topography, microstructure, and hardness were studied to better understand the nature of the HAZ and recast layer in fiber laser cutting. Moreover, effect size analysis was conducted to investigate the relationship between surface integrity and process parameters.

Statistical characteristics of surface integrity by fiber laser cutting of Nitinol vascular stents

Energy Technology Data Exchange (ETDEWEB)

Fu, C.H., E-mail: cfu5@crimson.ua.edu [Dept of Mechanical Engineering, The University of Alabama, Tuscaloosa, AL 35487 (United States); Liu, J.F. [Dept of Mechanical Engineering, The University of Alabama, Tuscaloosa, AL 35487 (United States); Guo, Andrew [Dept of Mechanical Engineering, The University of Alabama, Tuscaloosa, AL 35487 (United States); College of Arts and Science, Vanderbilt University, Nashville, TN 37235 (United States)

2015-10-30

Graphical abstract: - Highlights: • Precision kerf with tight tolerance of Nitinol stents can be cut by fiber laser. • No HAZ in the subsurface was detected due to large grain size. • Recast layer has lower hardness than the bulk. • Laser cutting speed has a higher influence on surface integrity than laser power. - Abstract: Nitinol alloys have been widely used in manufacturing of vascular stents due to the outstanding properties such as superelasticity, shape memory, and superior biocompatibility. Laser cutting is the dominant process for manufacturing Nitinol stents. Conventional laser cutting usually produces unsatisfactory surface integrity which has a significant detrimental impact on stent performance. Emerging as a competitive process, fiber laser with high beam quality is expected to produce much less thermal damage such as striation, dross, heat affected zone (HAZ), and recast layer. To understand the process capability of fiber laser cutting of Nitinol alloy, a design-of-experiment based laser cutting experiment was performed. The kerf geometry, roughness, topography, microstructure, and hardness were studied to better understand the nature of the HAZ and recast layer in fiber laser cutting. Moreover, effect size analysis was conducted to investigate the relationship between surface integrity and process parameters.

Parametric optimization of multiple quality characteristics in laser cutting of Inconel-718 by using hybrid approach of multiple regression analysis and genetic algorithm

Science.gov (United States)

Shrivastava, Prashant Kumar; Pandey, Arun Kumar

2018-06-01

Inconel-718 has found high demand in different industries due to their superior mechanical properties. The traditional cutting methods are facing difficulties for cutting these alloys due to their low thermal potential, lower elasticity and high chemical compatibility at inflated temperature. The challenges of machining and/or finishing of unusual shapes and/or sizes in these materials have also faced by traditional machining. Laser beam cutting may be applied for the miniaturization and ultra-precision cutting and/or finishing by appropriate control of different process parameter. This paper present multi-objective optimization the kerf deviation, kerf width and kerf taper in the laser cutting of Incone-718 sheet. The second order regression models have been developed for different quality characteristics by using the experimental data obtained through experimentation. The regression models have been used as objective function for multi-objective optimization based on the hybrid approach of multiple regression analysis and genetic algorithm. The comparison of optimization results to experimental results shows an improvement of 88%, 10.63% and 42.15% in kerf deviation, kerf width and kerf taper, respectively. Finally, the effects of different process parameters on quality characteristics have also been discussed.

Tool path strategy and cutting process monitoring in intelligent machining

Science.gov (United States)

Chen, Ming; Wang, Chengdong; An, Qinglong; Ming, Weiwei

2018-06-01

Intelligent machining is a current focus in advanced manufacturing technology, and is characterized by high accuracy and efficiency. A central technology of intelligent machining—the cutting process online monitoring and optimization—is urgently needed for mass production. In this research, the cutting process online monitoring and optimization in jet engine impeller machining, cranio-maxillofacial surgery, and hydraulic servo valve deburring are introduced as examples of intelligent machining. Results show that intelligent tool path optimization and cutting process online monitoring are efficient techniques for improving the efficiency, quality, and reliability of machining.

Development of lathe tool dynamometer and finding cutting forces using negative and positive rake angle cutting tool

International Nuclear Information System (INIS)

Zeb, M.A.; Irfan, M.A.

2005-01-01

Most output parameters in machining, such as cutting forces, temperatures, strains and the work-hardening of the chip material, are directly related to the chip formation process. The characteristics of machining processes can be well understood if the forces and strains during chip formation are known. In this research a lathe tool dynamometer was used to measure cutting forces involved in machining of Steel 1045 and Aluminum 2219 T62. High Speed Steel (HSS), cutting tools with positive and negative rake angles were used. It was observed that more cutting forces are experienced by the cutting tool with positive rake angle as compared to the forces experienced by the cutting tool with negative rake angle. For steel 1045 the cutting forces using positive rake angle cutting tool were much higher. This suggested that for harder materials using a negative rake angle is more suitable for cutting. (author)

Cutting characteristics and deformed layer of type 316LN stainless steel

International Nuclear Information System (INIS)

Oh, Sun Sae; Yi, Won

2004-01-01

The cutting characteristics and the deformed layer of Nitrogen(N)-added type 316LN stainless steel were comparatively investigated to type 316L stainless steel. The cutting force, the surface roughness(Ra) and the tool wear in face milling works were measured with cutting conditions, and the deformed layers were obtained from micro-hardness testing method. The cutting resistance of type 316LN was similar to type 316L in spite of its high strength. The surface roughness of type 316LN was superior to type 316L for all the cutting conditions. In particular, in the high cutting speed above 345m/min, the surface roughness of the two stainless steels was closely same. The deformed layer thickness of the two stainless steels was generated in the 150μm-300μm ranges, and its value of type 316LN was lower than that of type 316L. This is due to the high strength properties by nitrogen effect. It was found that type 316LN was higher in the tool wear than that type 316L, and flank wear was dominant to crater wear. In face milling works of type 316LN steel, tool wear is regarded as a important problem

Melt flow characteristics in gas-assisted laser cutting

Indian Academy of Sciences (India)

R. Narasimhan (Krishtel eMaging) 1461 1996 Oct 15 13:05:22

industrial applications. In this process the cut ... Under these assumptions the boundary layer theory flow over. Laser beam ... a flat plate can be applied to estimate the distance after which the flow separation takes place by calculating the ...

Machining of bone: Analysis of cutting force and surface roughness by turning process.

Science.gov (United States)

Noordin, M Y; Jiawkok, N; Ndaruhadi, P Y M W; Kurniawan, D

2015-11-01

There are millions of orthopedic surgeries and dental implantation procedures performed every year globally. Most of them involve machining of bones and cartilage. However, theoretical and analytical study on bone machining is lagging behind its practice and implementation. This study views bone machining as a machining process with bovine bone as the workpiece material. Turning process which makes the basis of the actually used drilling process was experimented. The focus is on evaluating the effects of three machining parameters, that is, cutting speed, feed, and depth of cut, to machining responses, that is, cutting forces and surface roughness resulted by the turning process. Response surface methodology was used to quantify the relation between the machining parameters and the machining responses. The turning process was done at various cutting speeds (29-156 m/min), depths of cut (0.03 -0.37 mm), and feeds (0.023-0.11 mm/rev). Empirical models of the resulted cutting force and surface roughness as the functions of cutting speed, depth of cut, and feed were developed. Observation using the developed empirical models found that within the range of machining parameters evaluated, the most influential machining parameter to the cutting force is depth of cut, followed by feed and cutting speed. The lowest cutting force was obtained at the lowest cutting speed, lowest depth of cut, and highest feed setting. For surface roughness, feed is the most significant machining condition, followed by cutting speed, and with depth of cut showed no effect. The finest surface finish was obtained at the lowest cutting speed and feed setting. © IMechE 2015.

Optimisation of the Laser Cutting Process

DEFF Research Database (Denmark)

Dragsted, Birgitte; Olsen, Flemmming Ove

1996-01-01

The problem in optimising the laser cutting process is outlined. Basic optimisation criteria and principles for adapting an optimisation method, the simplex method, are presented. The results of implementing a response function in the optimisation are discussed with respect to the quality as well...

Submerged cutting characteristics of abrasive suspension jet

International Nuclear Information System (INIS)

Shimizu, Seiji; Peng, Guoyi; Oguma, Yasuyuki; Nishikata, Hiroyuki

2015-01-01

An abrasive suspension jet (ASJ) formed by propelling abrasive suspension through a nozzle has a greater cutting capability than the conventional abrasive water jet. However the cutting capability of submerged ASJs decreases drastically with increasing the standoff distance and the pressure around the jet. A sheathed nozzle with ventilation for ASJs has been developed as a mean of extending the effective stand-off distance and improving the cutting capabilities under submerged condition. In the present investigation, cutting tests by ASJs in air and under submerged condition are conducted with specimens of aluminum alloy. Air coated ASJs are formed by using a sheathed nozzle with ventilation. The relative cutting depth is defined as the cutting depth under submerged condition divided by the cutting depth in air at the same standoff distance. The relative cutting depth is arranged effectually by the cavitation number based on the cavity pressure measured at the sheath. (author)

Study of AFM-based nanometric cutting process using molecular dynamics

International Nuclear Information System (INIS)

Zhu Pengzhe; Hu Yuanzhong; Ma Tianbao; Wang Hui

2010-01-01

Three-dimensional molecular dynamics (MD) simulations are conducted to investigate the atomic force microscope (AFM)-based nanometric cutting process of copper using diamond tool. The effects of tool geometry, cutting depth, cutting velocity and bulk temperature are studied. It is found that the tool geometry has a significant effect on the cutting resistance. The friction coefficient (cutting resistance) on the nanoscale decreases with the increase of tool angle as predicted by the macroscale theory. However, the friction coefficients on the nanoscale are bigger than those on the macroscale. The simulation results show that a bigger cutting depth results in more material deformation and larger chip volume, thus leading to bigger cutting force and bigger normal force. It is also observed that a higher cutting velocity results in a larger chip volume in front of the tool and bigger cutting force and normal force. The chip volume in front of the tool increases while the cutting force and normal force decrease with the increase of bulk temperature.

Laser cutting of various materials: Kerf width size analysis and life cycle assessment of cutting process

Science.gov (United States)

Yilbas, Bekir Sami; Shaukat, Mian Mobeen; Ashraf, Farhan

2017-08-01

Laser cutting of various materials including Ti-6Al-4V alloy, steel 304, Inconel 625, and alumina is carried out to assess the kerf width size variation along the cut section. The life cycle assessment is carried out to determine the environmental impact of the laser cutting in terms of the material waste during the cutting process. The kerf width size is formulated and predicted using the lump parameter analysis and it is measured from the experiments. The influence of laser output power and laser cutting speed on the kerf width size variation is analyzed using the analytical tools including scanning electron and optical microscopes. In the experiments, high pressure nitrogen assisting gas is used to prevent oxidation reactions in the cutting section. It is found that the kerf width size predicted from the lump parameter analysis agrees well with the experimental data. The kerf width size variation increases with increasing laser output power. However, this behavior reverses with increasing laser cutting speed. The life cycle assessment reveals that material selection for laser cutting is critical for the environmental protection point of view. Inconel 625 contributes the most to the environmental damages; however, recycling of the waste of the laser cutting reduces this contribution.

Effects of Notch Introduction on 3-Point Bending Cutting Characteristics of Frozen Fish

OpenAIRE

Hagura, Yoshio; Suzuki, Kanichi

2002-01-01

We have proposed a freeze cutting method in which a three point bending load is applied on a frozen fish body to cut in round slices. Lowering the three-point bending load can facilitate the freeze cutting processing. Based on the idea that a notch in the fish body may lower the cutting load, the effect of introducing a notch was examined with respect to cutting stress and smoothness of cut surface in model fish meat and in saury. It was found that the introduced notch effectively lowered the...

Optimization of Dimensional accuracy in plasma arc cutting process employing parametric modelling approach

Science.gov (United States)

Naik, Deepak kumar; Maity, K. P.

2018-03-01

Plasma arc cutting (PAC) is a high temperature thermal cutting process employed for the cutting of extensively high strength material which are difficult to cut through any other manufacturing process. This process involves high energized plasma arc to cut any conducting material with better dimensional accuracy in lesser time. This research work presents the effect of process parameter on to the dimensional accuracy of PAC process. The input process parameters were selected as arc voltage, standoff distance and cutting speed. A rectangular plate of 304L stainless steel of 10 mm thickness was taken for the experiment as a workpiece. Stainless steel is very extensively used material in manufacturing industries. Linear dimension were measured following Taguchi’s L16 orthogonal array design approach. Three levels were selected to conduct the experiment for each of the process parameter. In all experiments, clockwise cut direction was followed. The result obtained thorough measurement is further analyzed. Analysis of variance (ANOVA) and Analysis of means (ANOM) were performed to evaluate the effect of each process parameter. ANOVA analysis reveals the effect of input process parameter upon leaner dimension in X axis. The results of the work shows that the optimal setting of process parameter values for the leaner dimension on the X axis. The result of the investigations clearly show that the specific range of input process parameter achieved the improved machinability.

Evaluation of laser cutting process with auxiliary gas pressure by soft computing approach

Science.gov (United States)

Lazov, Lyubomir; Nikolić, Vlastimir; Jovic, Srdjan; Milovančević, Miloš; Deneva, Heristina; Teirumenieka, Erika; Arsic, Nebojsa

2018-06-01

Evaluation of the optimal laser cutting parameters is very important for the high cut quality. This is highly nonlinear process with different parameters which is the main challenge in the optimization process. Data mining methodology is one of most versatile method which can be used laser cutting process optimization. Support vector regression (SVR) procedure is implemented since it is a versatile and robust technique for very nonlinear data regression. The goal in this study was to determine the optimal laser cutting parameters to ensure robust condition for minimization of average surface roughness. Three cutting parameters, the cutting speed, the laser power, and the assist gas pressure, were used in the investigation. As a laser type TruLaser 1030 technological system was used. Nitrogen as an assisted gas was used in the laser cutting process. As the data mining method, support vector regression procedure was used. Data mining prediction accuracy was very high according the coefficient (R2) of determination and root mean square error (RMSE): R2 = 0.9975 and RMSE = 0.0337. Therefore the data mining approach could be used effectively for determination of the optimal conditions of the laser cutting process.

Advanced cutting techniques: laser and fissuration cutting

International Nuclear Information System (INIS)

Migliorati, B.; Gay, P.

1984-01-01

Experimental tests have been performed using CO 2 laser with output power 1 to 15 kW to evaluate the effect of varying the following parameters: material (carbon steel Fe 42 C, stainless steel AISI 304, concrete), laser power, beam characteristics, work piece velocity, gas type and distribution on the laser interaction zone. In the case of concrete, drilling depths of 80 mm were obtained in a few seconds using a 10 kW laser beam. Moreover pieces of 160 mm were cut at 0.01 meters per minute. Results with carbon steel indicated maximum thicknesses of 110 mm, cut at 0.01 meters per minute with 10 kW, depths about 20% lower were obtained with the AISI 304 stainless steel. A parallel investigation was aimed at characterizing particulate emission during the laser cutting process. At the end of the research it was possible to elaborate a preliminary proposal concerning a laser based dismantling system for the application to a typical Nuclear Power Station. (author)

Submerged cutting characteristics of abrasive suspension jet

International Nuclear Information System (INIS)

Shimizu, Seiji; Peng, Guoyi; Oguma, Yasuyuki; Nishikata, Hiroki

2015-01-01

An abrasive suspension jet (ASJ) formed by propelling abrasive suspension through a nozzle has a greater cutting capability than the conventional abrasive water jet. However the cutting capability of submerged ASJs decreases drastically with increasing the standoff distance and the pressure around the jet. A sheathed nozzle nozzle with ventilation for ASJs has been developed as a mean of extending the effective stand-off distance and improving the cutting capabilities under submerged condition. In the present investigation, cutting tests by ASJs in air and under submerged condition are conducted with specimens of aluminum alloy. Air coated ASJs are formed by using a sheathed nozzle with ventilation. The relative cutting depth is defined as the cutting depth is arranged effectually by the cavitation number based on the cavity pressure measured at the sheath. (author)

Analyzing the effect of tool edge radius on cutting temperature in micro-milling process

Science.gov (United States)

Liang, Y. C.; Yang, K.; Zheng, K. N.; Bai, Q. S.; Chen, W. Q.; Sun, G. Y.

2010-10-01

Cutting heat is one of the important physical subjects in the cutting process. Cutting heat together with cutting temperature produced by the cutting process will directly have effects on the tool wear and the life as well as on the workpiece processing precision and surface quality. The feature size of the workpiece is usually several microns. Thus, the tiny changes of cutting temperature will affect the workpiece on the surface quality and accuracy. Therefore, cutting heat and temperature generated in micro-milling will have significantly different effect than the one in the traditional tools cutting. In this paper, a two-dimensional coupled thermal-mechanical finite element model is adopted to determine thermal fields and cutting temperature during the Micro-milling process, by using software Deform-2D. The effect of tool edge radius on effective stress, effective strain, velocity field and cutting temperature distribution in micro-milling of aluminum alloy Al2024-T6 were investigated and analyzed. Also, the transient cutting temperature distribution was simulated dynamically. The simulation results show that the cutting temperature in Micro-milling is lower than those occurring in conventional milling processes due to the small loads and low cutting velocity. With increase of tool edge radius, the maximum temperature region gradually occurs on the contact region between finished surfaced and flank face of micro-cutter, instead of the rake face or the corner of micro-cutter. And this phenomenon shows an obvious size effect.

Computer-aided analysis of cutting processes for brittle materials

Science.gov (United States)

Ogorodnikov, A. I.; Tikhonov, I. N.

2017-12-01

This paper is focused on 3D computer simulation of cutting processes for brittle materials and silicon wafers. Computer-aided analysis of wafer scribing and dicing is carried out with the use of the ANSYS CAE (computer-aided engineering) software, and a parametric model of the processes is created by means of the internal ANSYS APDL programming language. Different types of tool tip geometry are analyzed to obtain internal stresses, such as a four-sided pyramid with an included angle of 120° and a tool inclination angle to the normal axis of 15°. The quality of the workpieces after cutting is studied by optical microscopy to verify the FE (finite-element) model. The disruption of the material structure during scribing occurs near the scratch and propagates into the wafer or over its surface at a short range. The deformation area along the scratch looks like a ragged band, but the stress width is rather low. The theory of cutting brittle semiconductor and optical materials is developed on the basis of the advanced theory of metal turning. The fall of stress intensity along the normal on the way from the tip point to the scribe line can be predicted using the developed theory and with the verified FE model. The crystal quality and dimensions of defects are determined by the mechanics of scratching, which depends on the shape of the diamond tip, the scratching direction, the velocity of the cutting tool and applied force loads. The disunity is a rate-sensitive process, and it depends on the cutting thickness. The application of numerical techniques, such as FE analysis, to cutting problems enhances understanding and promotes the further development of existing machining technologies.

Expanding the printable design space for lithography processes utilizing a cut mask

Science.gov (United States)

Wandell, Jerome; Salama, Mohamed; Wilkinson, William; Curtice, Mark; Feng, Jui-Hsuan; Gao, Shao Wen; Asthana, Abhishek

2016-03-01

The utilization of a cut-mask in semiconductor patterning processes has been in practice for logic devices since the inception of 32nm-node devices, notably with unidirectional gate level printing. However, the microprocessor applications where cut-mask patterning methods are used are expanding as Self-Aligned Double Patterning (SADP) processes become mainstream for 22/14nm fin diffusion, and sub-14nm metal levels. One common weakness for these types of lithography processes is that the initial pattern requiring the follow-up cut-mask typically uses an extreme off-axis imaging source such as dipole to enhance the resolution and line-width roughness (LWR) for critical dense patterns. This source condition suffers from poor process margin in the semi-dense (forbidden pitch) realm and wrong-way directional design spaces. Common pattern failures in these limited design regions include bridging and extra-printing defects that are difficult to resolve with traditional mask improvement means. This forces the device maker to limit the allowable geometries that a designer may use on a device layer. This paper will demonstrate methods to expand the usable design space on dipole-like processes such as unidirectional gate and SADP processes by utilizing the follow-up cut mask to improve the process window. Traditional mask enhancement means for improving the process window in this design realm will be compared to this new cut-mask approach. The unique advantages and disadvantages of the cut-mask solution will be discussed in contrast to those customary methods.

Enhancement of low power CO2 laser cutting process for injection molded polycarbonate

Science.gov (United States)

Moradi, Mahmoud; Mehrabi, Omid; Azdast, Taher; Benyounis, Khaled Y.

2017-11-01

Laser cutting technology is a non-contact process that typically is used for industrial manufacturing applications. Laser cut quality is strongly influenced by the cutting processing parameters. In this research, CO2 laser cutting specifications have been investigated by using design of experiments (DOE) with considering laser cutting speed, laser power and focal plane position as process input parameters and kerf geometry dimensions (i.e. top and bottom kerf width, ratio of the upper kerf to lower kerf, upper heat affected zone (HAZ)) and surface roughness of the kerf wall as process output responses. A 60 Watts CO2 laser cutting machine is used for cutting the injection molded samples of polycarbonate sheet with the thickness of 3.2 mm. Results reveal that by decreasing the laser focal plane position and laser power, the bottom kerf width will be decreased. Also the bottom kerf width decreases by increasing the cutting speed. As a general result, locating the laser spot point in the depth of the workpiece the laser cutting quality increases. Minimum value of the responses (top kerf, heat affected zone, ratio of the upper kerf to lower kerf, and surface roughness) are considered as optimization criteria. Validating the theoretical results using the experimental tests is carried out in order to analyze the results obtained via software.

Study on processing parameters of glass cutting by nanosecond 532 nm fiber laser

Science.gov (United States)

Wang, Jin; Gao, Fan; Xiong, Baoxing; Zhang, Xiang; Yuan, Xiao

2018-03-01

The processing parameters of soda-lime glass cutting with several nanosecond 532 nm pulsed fiber laser are studied in order to obtain sufficiently large ablation rate and better processing quality. The influences of laser processing parameters on effective cutting speed and cutting quality of 1 2 mm thick soda-lime glass are studied. The experimental results show that larger laser pulse energy will lead to higher effective cutting speed and larger maximum edge collapse of the front side of the glass samples. Compared with that of 1.1 mm thick glass samples, the 2.0 mm thick glass samples is more difficult to cut. With the pulse energy of 51.2 μJ, the maximum edge collapse is more than 200 μm for the 2.0 mm thick glass samples. In order to achieve the high effective cutting speed and good cutting quality at the same time, the dual energy overlapping method is used to obtain the better cutting performance for the 2.0 mm thick glass samples, and the cutting speed of 194 mm/s and the maximum edge collapse of less than 132 μm are realized.

Quality characteristics of fried lamb nuggets from low-value meat cuts

DEFF Research Database (Denmark)

Medina, Milagros; Antequera, Teresa; Ruiz Carrascal, Jorge

2015-01-01

This study revealed the possibility of manufacturing prefried lamb nuggets from low-value cuts (flank) and evaluated the effect of formulation (50:50 vs. 20:80 of leg/flank cuts) and freezing (−20 ℃ for two months) on different quality parameters. Frying process produced a decrease of water content...... storage and subsequent final frying. Nuggets with a higher proportion of flank also showed lower shear force values. However, nuggets with both formulations showed similar sensory acceptance. Freezing storage of lamb meat nuggets for two months increased the levels of lipid oxidation indicators, but again...... not to a level high enough to influence the sensory perception by consumers. So that, frozen nuggets from both formulations showed similar consumer acceptance to freshly produced ones with quite good scores (3.46–3.86 out of 5). Thus, low-value lamb cuts are suitable for being processed into highly acceptable...

Optimization of CO2 Laser Cutting Process using Taguchi and Dual Response Surface Methodology

Directory of Open Access Journals (Sweden)

M. Madić

2014-09-01

Full Text Available Selection of optimal cutting parameter settings for obtaining high cut quality in CO2 laser cutting process is of great importance. Among various analytical and experimental optimization methods, the application of Taguchi and response surface methodology is one of most commonly used for laser cutting process optimization. Although the concept of dual response surface methodology for process optimization has been used with success, till date, no experimental study has been reported in the field of laser cutting. In this paper an approach for optimization of CO2 laser cutting process using Taguchi and dual response surface methodology is presented. The goal was to determine the near optimal laser cutting parameter values in order to ensure robust condition for minimization of average surface roughness. To obtain experimental database for development of response surface models, Taguchi’s L25 orthogonal array was implemented for experimental plan. Three cutting parameters, the cutting speed (3, 4, 5, 6, 7 m/min, the laser power (0.7, 0.9, 1.1, 1.3, 1.5 kW, and the assist gas pressure (3, 4, 5, 6, 7 bar, were used in the experiment. To obtain near optimal cutting parameters settings, multi-stage Monte Carlo simulation procedure was performed on the developed response surface models.

Modelling and optimization of cut quality during pulsed Nd:YAG laser cutting of thin Al-alloy sheet for straight profile

Science.gov (United States)

Sharma, Amit; Yadava, Vinod

2012-02-01

Thin sheets of aluminium alloys are widely used in aerospace and automotive industries for specific applications. Nd:YAG laser beam cutting is one of the most promising sheetmetal cutting process for cutting sheets for any profile. Al-alloy sheets are difficult to cut by laser beam because of its highly reflective nature. This paper presents modelling and optimization of cut quality during pulsed Nd:YAG laser cutting of thin Al-alloy sheet for straight profile. In the present study, four input process parameters such as oxygen pressure, pulse width, pulse frequency, and cutting speed and two output parameters such as average kerf taper ( Ta) and average surface roughness ( Ra) are considered. The hybrid approach comprising of Taguchi methodology (TM) and response surface methodology (RSM) is used for modelling whereas multi-objective optimization is performed using hybrid approach of TM and grey relational analysis (GRA) coupled with entropy measurement methodology. The entropy measurement methodology is employed for the calculation of weight corresponding to each quality characteristic. The results indicate that the hybrid approaches applied for modelling and optimization of the LBC process are reasonable.

CO 2 laser cutting of MDF . 1. Determination of process parameter settings

Science.gov (United States)

Lum, K. C. P.; Ng, S. L.; Black, I.

2000-02-01

This paper details an investigation into the laser processing of medium-density fibreboard (MDF). Part 1 reports on the determination of process parameter settings for the effective cutting of MDF by CO 2 laser, using an established experimental methodology developed to study the interrelationship between and effects of varying laser set-up parameters. Results are presented for both continuous wave (CW) and pulse mode (PM) cutting, and the associated cut quality effects have been commented on.

Using internally cooled cutting tools in the machining of difficult-to-cut materials based on Waspaloy

Directory of Open Access Journals (Sweden)

Yahya Isik

2016-05-01

Full Text Available Nickel-based superalloys such as Waspaloy are used for engine components and in the nuclear industry, where considerable strength and corrosion resistance at high operating temperatures are called for. These characteristics of such alloys cause increases in cutting temperature and resultant tool damage, even at low cutting speeds and low feed rates. Thus, they are classified as difficult-to-cut materials. This article presents a cooling method to be used in metal cutting based on a tool holder with a closed internal cooling system with cooling fluid circulating inside. Hence, a green cooling method that does not harm the environment and is efficient in removing heat from the cutting zone was developed. A series of cutting experiments were conducted to investigate the practicality and effectiveness of the internally cooled tool model. The developed system achieved up to 13% better surface quality than with dry machining, and tool life was extended by 12%. The results clearly showed that with the reduced cutting temperature of the internal cooling, it was possible to control the temperature and thus prevent reaching the critical cutting temperature during the turning process, which is vitally important in extending tool life during the processing of Waspaloy.

Optical Cutting Interruption Sensor for Fiber Lasers

Directory of Open Access Journals (Sweden)

Benedikt Adelmann

2015-09-01

Full Text Available We report on an optical sensor system attached to a 4 kW fiber laser cutting machine to detect cutting interruptions. The sensor records the thermal radiation from the process zone with a modified ring mirror and optical filter arrangement, which is placed between the cutting head and the collimator. The process radiation is sensed by a Si and InGaAs diode combination with the detected signals being digitalized with 20 kHz. To demonstrate the function of the sensor, signals arising during fusion cutting of 1 mm stainless steel and mild steel with and without cutting interruptions are evaluated and typical signatures derived. In the recorded signals the piercing process, the laser switch on and switch off point and waiting period are clearly resolved. To identify the cutting interruption, the signals of both Si and InGaAs diodes are high pass filtered and the signal fluctuation ranges being subsequently calculated. Introducing a correction factor, we identify that only in case of a cutting interruption the fluctuation range of the Si diode exceeds the InGaAs diode. This characteristic signature was successfully used to detect 80 cutting interruptions of 83 incomplete cuts (alpha error 3.6% and system recorded no cutting interruption from 110 faultless cuts (beta error of 0. This particularly high detection rate in combination with the easy integration of the sensor, highlight its potential for cutting interruption detection in industrial applications.

The Cutting Process, Chips and Cutting Forces in Machining CFRP

DEFF Research Database (Denmark)

Koplev, A.; Lystrup, Aage; Vorm, T.

1983-01-01

The cutting of unidirectional CFRP, perpendicular as well as parallel to the fibre orientation, is examined. Shaping experiments, ‘quick-stop’ experiments, and a new chip preparation technique are used for the investigation. The formation of the chips, and the quality of the machined surface...... is discussed. The cutting forces parallel and perpendicular to the cutting direction are measured for various parameters, and the results correlated to the formation of chips and the wear of the tool....

Process Damping and Cutting Tool Geometry in Machining

Science.gov (United States)

Taylor, C. M.; Sims, N. D.; Turner, S.

2011-12-01

Regenerative vibration, or chatter, limits the performance of machining processes. Consequences of chatter include tool wear and poor machined surface finish. Process damping by tool-workpiece contact can reduce chatter effects and improve productivity. Process damping occurs when the flank (also known as the relief face) of the cutting tool makes contact with waves on the workpiece surface, created by chatter motion. Tool edge features can act to increase the damping effect. This paper examines how a tool's edge condition combines with the relief angle to affect process damping. An analytical model of cutting with chatter leads to a two-section curve describing how process damped vibration amplitude changes with surface speed for radiussed tools. The tool edge dominates the process damping effect at the lowest surface speeds, with the flank dominating at higher speeds. A similar curve is then proposed regarding tools with worn edges. Experimental data supports the notion of the two-section curve. A rule of thumb is proposed which could be useful to machine operators, regarding tool wear and process damping. The question is addressed, should a tool of a given geometry, used for a given application, be considered as sharp, radiussed or worn regarding process damping.

Process Damping and Cutting Tool Geometry in Machining

International Nuclear Information System (INIS)

Taylor, C M; Sims, N D; Turner, S

2011-01-01

Regenerative vibration, or chatter, limits the performance of machining processes. Consequences of chatter include tool wear and poor machined surface finish. Process damping by tool-workpiece contact can reduce chatter effects and improve productivity. Process damping occurs when the flank (also known as the relief face) of the cutting tool makes contact with waves on the workpiece surface, created by chatter motion. Tool edge features can act to increase the damping effect. This paper examines how a tool's edge condition combines with the relief angle to affect process damping. An analytical model of cutting with chatter leads to a two-section curve describing how process damped vibration amplitude changes with surface speed for radiussed tools. The tool edge dominates the process damping effect at the lowest surface speeds, with the flank dominating at higher speeds. A similar curve is then proposed regarding tools with worn edges. Experimental data supports the notion of the two-section curve. A rule of thumb is proposed which could be useful to machine operators, regarding tool wear and process damping. The question is addressed, should a tool of a given geometry, used for a given application, be considered as sharp, radiussed or worn regarding process damping.

Determination of cut front position in laser cutting

Science.gov (United States)

Pereira, M.; Thombansen, U.

2016-07-01

Laser cutting has a huge importance to manufacturing industry. Laser cutting machines operate with fixed technological parameters and this does not guarantee the best productivity. The adjustment of the cutting parameters during operation can improve the machine performance. Based on a coaxial measuring device it is possible to identify the cut front position during the cutting process. This paper describes the data analysis approach used to determine the cut front position for different feed rates. The cut front position was determined with good resolution, but improvements are needed to make the whole process more stable.

An Improved Hierarchical Genetic Algorithm for Sheet Cutting Scheduling with Process Constraints

OpenAIRE

Yunqing Rao; Dezhong Qi; Jinling Li

2013-01-01

For the first time, an improved hierarchical genetic algorithm for sheet cutting problem which involves n cutting patterns for m non-identical parallel machines with process constraints has been proposed in the integrated cutting stock model. The objective of the cutting scheduling problem is minimizing the weighted completed time. A mathematical model for this problem is presented, an improved hierarchical genetic algorithm (ant colony—hierarchical genetic algorithm) is developed for better ...

Experimental study of the process of cutting of sugarcane bagasse

International Nuclear Information System (INIS)

Arzolaa, Nelson; Garcia, Joyner

2015-01-01

Biomass densification has encouraged significant interest around the world as a technique for utilization of agro and forest residues as an energy source, and pellets/briquettes production has grown rapidly in last few years. The cutting process is one of the most important steps for biomass preparation prior densification. This stage helps to homogenize the raw material and therefore facilitate handling, feeding and filling in the briquetting equipment. The aim of this work was to study the behavior of sugarcane bagasse submitted to cutting, as a function of its moisture content, angle of the blade edge and cutting speed. The specific cutting energy and peak cutting force were measure using an experimental facility developed for this series of experiments. An analysis of the results of the full factorial experimental design using a statistical analysis of variance (ANOVA) was performed. The response surfaces and empirical models for the specific cutting energy and peak cutting force were obtained using statistical analysis system software. Low angle of the blade edge and low moisture content are, in this order, the most important experimental factors in determining a low specific cutting energy and a low peak cutting force respectively. The best cutting conditions are achieved for an angle of blade edge of 20.8° and a moisture content of 10% w. b. The results of this work could contribute to the optimal design of sugarcane bagasse pre-treatment systems. (full text)

Leaf processing behaviour in Atta leafcutter ants: 90% of leaf cutting takes place inside the nest, and ants select pieces that require less cutting.

Science.gov (United States)

Garrett, Ryan W; Carlson, Katherine A; Goggans, Matthew Scott; Nesson, Michael H; Shepard, Christopher A; Schofield, Robert M S

2016-01-01

Leafcutter ants cut trimmings from plants, carry them to their underground nests and cut them into smaller pieces before inoculating them with a fungus that serves as a primary food source for the colony. Cutting is energetically costly, so the amount of cutting is important in understanding foraging energetics. Estimates of the cutting density, metres of cutting per square metre of leaf, were made from samples of transported leaf cuttings and of fungal substrate from field colonies of Atta cephalotes and Atta colombica. To investigate cutting inside the nest, we made leaf-processing observations of our laboratory colony, A. cephalotes. We did not observe the commonly reported reduction of the leaf fragments into a pulp, which would greatly increase the energy cost of processing. Video clips of processing behaviours, including behaviours that have not previously been described, are linked. An estimated 2.9 (±0.3) km of cutting with mandibles was required to reduce a square metre of leaf to fungal substrate. Only about 12% (±1%) of this cutting took place outside of the nest. The cutting density and energy cost is lower for leaf material with higher ratios of perimeter to area, so we tested for, and found that the laboratory ants had a preference for leaves that were pre-cut into smaller pieces. Estimates suggest that the energy required to transport and cut up the leaf material is comparable to the metabolic energy available from the fungus grown on the leaves, and so conservation of energy is likely to be a particularly strong selective pressure for leafcutter ants.

CO 2 laser cutting of MDF . 2. Estimation of power distribution

Science.gov (United States)

Ng, S. L.; Lum, K. C. P.; Black, I.

2000-02-01

Part 2 of this paper details an experimentally-based method to evaluate the power distribution for both CW and PM cutting. Variations in power distribution with different cutting speeds, material thickness and pulse ratios are presented. The paper also provides information on both the cutting efficiency and absorptivity index for MDF, and comments on the beam dispersion characteristics after the cutting process.

Determination of cut front position in laser cutting

International Nuclear Information System (INIS)

Pereira, M; Thombansen, U

2016-01-01

Laser cutting has a huge importance to manufacturing industry. Laser cutting machines operate with fixed technological parameters and this does not guarantee the best productivity. The adjustment of the cutting parameters during operation can improve the machine performance. Based on a coaxial measuring device it is possible to identify the cut front position during the cutting process. This paper describes the data analysis approach used to determine the cut front position for different feed rates. The cut front position was determined with good resolution, but improvements are needed to make the whole process more stable. (paper)

Precision Machining When Cutting with Leading Plastic Deformation

Directory of Open Access Journals (Sweden)

N. A. Yaroslavtseva

2017-01-01

Full Text Available Keeping up the product competitiveness continually requires solving the problems of reducing time for product creation and material costs for its production and ensuring the maximum conformity of the product quality with the individual requirements of a particular consumer. It is especially difficult to implement these tasks in product manufacturing from the hard-to-machine steels and alloys with extremely low production rate in machining (often 10-20 times lower than when cutting the ordinary structural steels.Currently, one of the promising ways to improve the cutting process of hard-to-machine materials and quality of parts made from these materials is development and application of combined processing methods, which use additional energy sources to act on the machined material in the cutting zone. A BMSTU-developed cutting method with leading plastic deformation (LPD, which acts to raise the production rate, gain the cutting tool-life, reduce the surface roughness, improve the accuracy of processing and the performance characteristics of products, ensure the reliable flow chip control, and improve the labor conditions, belongs to such sort of methods.One of the most important indicators of processing quality that has a great impact on the operation and cost characteristics of the product and on the machining rate as well is the accuracy of processing. In cutting, the processing errors largely arise from the elastic deformations of a technological system when the cutting force, and, in particular, the radial component of the cutting force, acts on it.The deforming devices, used in cutting with LPD, being located as a rule, on the diametrically opposite side with respect to the cutting zone, act on the technological system as vibration dampers. In addition, as studies have shown, the choice of a rational direction for applying LPD load helps to compensate partially or completely the cutting force radial component effect on the technological

Plasma Processes of Cutting and Welding

Science.gov (United States)

1976-02-01

TIG process. 2.2.2 Keyhole Welding In plasma arc welding , the term...Cutting 3 3 4 4 4 2.2 Plasma Arc Welding 5 2.2.1 Needle Arc Welding 2.2.2 Keyhole Welding 5 6 3. Applications 8 93.1 Economics 4. Environmental Aspects of...Arc Lengths III. Needle Arc Welding Conditions IV. Keyhole Welding Conditions v. Chemical Analyses of Plates Used - vii - 1. 2. 3. 4. 5. 6. 7. 8.

A cutting-edge solution for 1µm laser metal processing

Science.gov (United States)

Baumbach, N.; Kühl, P.; Karam, J.; Jonkers, J.; Villarreal-Saucedo, F.; Reyes, M.

2017-02-01

The recent 1μm-laser cutting market is dominated by fiber and disk lasers due to their excellent beam quality of below 4mm*mrad. Teradiode's 4kW direct diode laser source achieves similar beam quality while having a different beam shape and shorter wavelengths which are known for higher absorption rates at the inclined front of the cutting keyhole. Research projects, such as the HALO Project, have additionally shown that polarized radiation and beams with shapes different from the typical LG00 lead to improved cut quality for ferrous and non-ferrous metals. [1] Diode laser have the inherent property of not being sensitive to back reflection which brings advantages in cutting high-reflective materials. The II-VI HIGHYAG laser cutting head BIMO-FSC offers the unique feature of machine controlled and continuous adjustment of both the focus diameter and the focus position. This feature is proven to be beneficial for cutting and piercing with high speed and small hole diameters. In addition, the optics are designed for lowest focus shift. As a leading laser processing head manufacturer, II-VI HIGHYAG qualified its BIMO-FSC MZ (M=magnification, Z=focus position) cutting head for Teradiode's 4kW direct diode laser source to offer a cutting-edge solution for highpower laser cutting. Combining the magnification ability of the cutting head with this laser source, customers experience strong advantages in cutting metals in broad thickness ranges. Thicknesses up to 25mm mild steel can easily be cut with excellent edge quality. Furthermore, a new optical setup equivalent to an axicon with a variable axicon angle is demonstrated which generates variable sized ring spots. The setup provides new degrees of freedom to tailor the energy distribution for even higher productivity and quality.

Study on Roadheader Cutting Load at Different Properties of Coal and Rock

Directory of Open Access Journals (Sweden)

Xueyi Li

2013-01-01

Full Text Available The mechanism of cutting process of roadheader with cutting head was researched, and the influences of properties of coal and rock on cutting load were deeply analyzed. Aimed at the defects of traditional calculation method of cutting load on fully expressing the complex cutting process of cutting head, the method of finite element simulation was proposed to simulate the dynamic cutting process. Aimed at the characteristics of coal and rock which affect the cutting load, several simulations with different firmness coefficient were taken repeatedly, and the relationship between three-axis force and firmness coefficient was derived. A comparative analysis of cutting pick load between simulation results and theoretical formula was carried out, and a consistency was achieved. Then cutting process with a total cutting head was carried out on this basis. The results show that the simulation analysis not only provides a reliable guarantee for the accurate calculation of the cutting head load and improves the efficiency of the cutting head cutting test but also offers a basis for selection of cutting head with different geological conditions of coal or rock.

Practical side of cutting. Part 3. ; CO2 laser cutting. Setsudan gijutsu no jissai. 3. ; Laser setsudan

Energy Technology Data Exchange (ETDEWEB)

Miyazaki, T.; Shinonaga, H. (Toshiba Corp., Tokyo (Japan))

1993-03-05

The nature peculiar to laser beam makes it difficult to understand the phenomena in laser cutting. Quoting an example of cutting steel materials, practical minimum basic subjects, factors governing the cutting phenomena with points to be considered, and the current state of the technology are outlined. Various kinds of expert systems and automatic programming devices have been placed on the market to make NC input easier in laser cutting. Shape accuracy, cutting quality, cutting speed, applicable plate thickness, etc. are among the subjects required for laser cutting. The factors are the method of scanning, characteristics of laser beam, work, machining conditions, etc. The factors obstructing stable processing are the change in the ambient temperature, humidity, dust, oil mist, vibration, etc. The basic factors which control the laser cutting are the power density and its distribution at the working point. Pulse cutting is employed when continuous laser heat input is not appropriate. Summarized report is made on the focal point and assist gas. 16 refs., 9 figs., 1 tab.

Feasible Application Area Study for Linear Laser Cutting in Paper Making Processes

Science.gov (United States)

Happonen, A.; Stepanov, A.; Piili, H.

Traditional industry sectors, like paper making industry, tend to stay within well-known technology rather than going forward towards promising, but still quite new technical solutions and applications. This study analyses the feasibility of the laser cutting in large-scale industrial paper making processes. Aim was to reveal development and process related challenges and improvement potential in paper making processes by utilizing laser technology. This study has been carried out, because there still seems to be only few large-scale industrial laser processing applications in paper converting processes worldwide, even in the beginning of 2010's. Because of this, the small-scale use of lasers in paper material manufacturing industry is related to a shortage of well-known and widely available published research articles and published measurement data (e.g. actual achieved cut speeds with high quality cut edges, set-up times and so on). It was concluded that laser cutting has strong potential in industrial applications for paper making industries. This potential includes quality improvements and a competitive advantage for paper machine manufacturers and industry. The innovations have also added potential, when developing new paper products. An example of these kinds of products are ones with printed intelligence, which could be a new business opportunity for the paper industries all around the world.

Welding and cutting characteristics of blanket/first wall module to back plate for fusion experimental reactor

International Nuclear Information System (INIS)

Sato, Shinichi; Osaki, Toshio; Koga, Shinji

1996-01-01

The first wall and the blanket of the International Thermonuclear Experimental Reactor (ITER) are used under severe conditions such as the neutron irradiation by plasma, surface thermal load, the electromagnetic force at the time of plasma disruption and others. Consequently, from the viewpoint of the necessity for disassembling and maintenance, those are divided into modules in toroidal and poloidal directions. In this study, as to the welding of the back plate and the legs supporting blanket modules, which are installed in a vacuum vessel, the characteristic test paying attention to the deformation at the time of welding was carried out, and the optimal welding conditions and the characteristics of welding deformation and others were clarified. Moreover, when water jet method was used for cutting the welded parts of the supporting legs, the properties of the cut parts, the time for cutting and others were examined. The performance required for the welded parts of blanket modules with back plate is shown. The basic test of welding conditions using plate models, partial model test and whole model test are reported. The test of water jet cutting for the maintenance of shielding blanket modules is described. (K.I.)

Consumer evaluation of palatability characteristics of a beef value-added cut compared to common retail cuts.

Science.gov (United States)

Lepper-Blilie, A N; Berg, E P; Germolus, A J; Buchanan, D S; Berg, P T

2014-01-01

The objectives of this study were to educate consumers about value-added beef cuts and evaluate their palatability responses of a value cut and three traditional cuts. Three hundred and twenty-two individuals participated in the beef value cut education seminar series presented by trained beef industry educators. Seminar participants evaluated tenderness, juiciness, flavor, and overall like of four samples, bottom round, top sirloin, ribeye, and a value cut (Delmonico or Denver), on a 9-point scale. The ribeye and the value cut were found to be similar in all four attributes and differed from the top sirloin and bottom round. Correlations and regression analysis found that flavor was the largest influencing factor for overall like for the ribeye, value cut, and top sirloin. The value cut is comparable to the ribeye and can be a less expensive replacement. © 2013.

Identification of cutting force coefficients in machining process considering cutter vibration

Science.gov (United States)

Yao, Qi; Luo, Ming; Zhang, Dinghua; Wu, Baohai

2018-03-01

Among current cutting force models, cutting force coefficients still are the foundation of predicting calculation combined with consideration of geometry engagement variation, equipment characteristics, material properties and so on. Attached with unimpeachable significance, the traditional and some novel identification methods of cutting force coefficient are still faced with trouble, including repeated onerous work, over ideal measuring condition, variation of value due to material divergence, interference from measuring units. To utilize the large amount of data from real manufacturing section, enlarge data sources and enrich cutting data base for former prediction task, a novel identification method is proposed by considering stiffness properties of the cutter-holder-spindle system in this paper. According to previously proposed studies, the direct result of cutter vibration is the form of dynamic undeformed chip thickness. This fluctuation is considered in two stages of this investigation. Firstly, a cutting force model combined with cutter vibration is established in detailed way. Then, on the foundation of modeling, a novel identification method is developed, in which the dynamic undeformed chip thickness could be obtained by using collected data. In a carefully designed experiment procedure, the reliability of model is validated by comparing predicted and measured results. Under different cutting condition and cutter stiffness, data is collected for the justification of identification method. The results showed divergence in calculated coefficients is acceptable confirming the possibility of accomplishing targets by applying this new method. In discussion, the potential directions of improvement are proposed.

Investigation of the Anode Attachment Process in Plasma Arc Cutting

International Nuclear Information System (INIS)

Eichler, Stefan; Schein, Jochen; Hussary, Nakhleh; Siewert, Erwan

2014-01-01

The anode attachment process in plasma arc cutting is still not well understood in spite of decades of industrial use. Previously, several approaches were made to analyze the attachment mechanisms including imaging, discharge current and voltage measurements as well as the use of thermocouples. In this paper a different approach is described to evaluate the attachment position. Six electrically separated water-cooled copper plates arranged in layers are used as an anode emulating a workpiece. The current through each layer is measured individually using current Hall sensors. The thus obtained information about the current distribution across each plate is used to deduce the anode attachment position inside the workpiece. This diagnostics allows a quick determination of the influence of process parameter variations like the cutting current, gas flow rate, cutting speed or the torch distance on the current distribution inside the workpiece. Using this setup, it is observed that no single attachment appears; the current is divided to flow through all anode segments. The torch distance and cutting speed proved to have the biggest influence on the anode current distribution. Comparison between measurements conducted with the new setup and an experiment using steel plates instead of copper plates is provided

Aspects of plasma arc cutting process in the AISI 321 type stainless steel

International Nuclear Information System (INIS)

Souza Barros, I. de.

1985-01-01

Some aspects of plasma arc cutting process in the AISI321 stainless steel, used in nuclear industry, are analysed. The maximum values of the velocity of cutting and, the minimum quantity of energy per unit of length necesary for the plasma were determined. The localization of irregularities in the cut surface in function of the velocity of cutting was investigated. The cut surfaces were evaluated by surface roughness, using as measurement parameter, the distance between the sharpest salience and the deepest reentrance of the sample profile. The width of layer from thermal action of the plasma was influenced by the velocity of cutting. (Author) [pt

Peculiar features of modeling of thermal processes of the cutting area in the SOLIDWORKS SIMULATION system

Directory of Open Access Journals (Sweden)

Stepchin Ya.A.

2017-04-01

Full Text Available Management of thermo-physical process of cutting zone by changing certain parameters of the cutting regime, tool geometry or coolant using allows to achieve a higher level of handling performance. The forecasting of thermal processes during metal cutting is characterized by the multifactor of the model and the nonlinearity of the connection between the temperature field of the cutting zone and the processing parameters. Therefore realistic modeling of these processes with regard to the maximum number of influencing factors which will minimize the time and cost of experimental studies is very important. The research investigates the use of computer-aided design SolidWorks Simulation system to analyze the thermal processes occurring in the cutting zone during finishing turning of hardened circular steel cutting blade of superhard material. While modeling, the distribution of heat generated in cut (in the zone of plastic deformation of the workpiece and on the surfaces of friction of the cutting blade with chips and the treated surface is observed by four flows: to the tool, chips, workpiece and the environment. The limiting conditions for the existence of the developed model-geometric, physical and temporal limits are defined. Simulation is performed in steady and transient modes. Control of adequacy of simulation results is made. The conclusions of the analysis of opportunities of CAD SolidWorks Simulation System for research of thermal processes the cutting zone are drawn.

Multiple-objective optimization in precision laser cutting of different thermoplastics

Science.gov (United States)

Tamrin, K. F.; Nukman, Y.; Choudhury, I. A.; Shirley, S.

2015-04-01

Thermoplastics are increasingly being used in biomedical, automotive and electronics industries due to their excellent physical and chemical properties. Due to the localized and non-contact process, use of lasers for cutting could result in precise cut with small heat-affected zone (HAZ). Precision laser cutting involving various materials is important in high-volume manufacturing processes to minimize operational cost, error reduction and improve product quality. This study uses grey relational analysis to determine a single optimized set of cutting parameters for three different thermoplastics. The set of the optimized processing parameters is determined based on the highest relational grade and was found at low laser power (200 W), high cutting speed (0.4 m/min) and low compressed air pressure (2.5 bar). The result matches with the objective set in the present study. Analysis of variance (ANOVA) is then carried out to ascertain the relative influence of process parameters on the cutting characteristics. It was found that the laser power has dominant effect on HAZ for all thermoplastics.

Effect of processing on the physicochemical, sensory, nutritional and microbiological quality of fresh-cut 'Rojo Brillante' persimmon

OpenAIRE

SANCHÍS SOLER, ELENA

2016-01-01

[EN] Persimmon (Diospyros kaki L.) 'Rojo Brillante' is an astringent variety characterised by good growing conditions, excellent colour, size, sensory characteristics and good nutritional properties. In the last decade, its production has grown substantially in Spain given the application of high levels of CO2 to remove astringency while firmness is preserved. This technology has also increased its potential as a fresh-cut commodity. However, physical damage during processing result in degrad...

Effect of cutting medium temperatures on rooting process and root primordium differentiation of hardwood cuttings of tetraploid robinia pseudoacacia cutting medium temperatures of tetraploid robinia pseudoacacia

International Nuclear Information System (INIS)

Ling, W.X.; Jine, Q.; Zhong, Z.

2014-01-01

In this study, to examine the effect of heat treatment on the rooting and root development of hardwood cuttings of the tetraploid Robinia pseudoacacia, cuttings of 1-year-old stems were taken from 3-year-old mother trees and treated with IBA solution (1000 mg/L) for 6 h, with water was as a control. Treated cuttings were rooted in heated or unheated nursery beds. Samples were collected on day ten after planting, and then for every five days. The bases of the cuttings were embedded in paraffin and sectioned before being examined under a microscope to determine whether there had been any morphological changes. We found no root primordia in the tissues of the hardwood cuttings of the tetraploid Robinia pseudoacacia before cutting. In the heated bed, adventitious roots originated from callus tissue and the junction between the pith rays and cortical parenchyma cells, and in the unheated bed, adventitious roots originated only from callus tissue. The rooting process involved callus formation, adventitious root formation and elongation; rooting occurred 5-7 days earlier in the heated cuttings than in the unheated ones, and rooting rates were significantly higher in the former 30 days and 50 days after cutting; the minimum effective accumulated temperatures for these three stages were 109.25 degree C, 211.68 degree C and 301.38 degree C, respectively. Our results revealed that heating the soil can promote adventitious root formation, speed up the rooting rate, and cut the propagation period of the tetraploid Robinia pseudoacacia. (author)

On-line Cutting Tool Condition Monitoring in Machining Processes Using Artificial Intelligence

OpenAIRE

Vallejo, Antonio J.; Morales-Menéndez, Rub&#;n; Alique, J.R.

2008-01-01

This chapter presented new ideas for monitoring and diagnosis of the cutting tool condition with two different algorithms for pattern recognition: HMM, and ANN. The monitoring and diagnosis system was implemented for peripheral milling process in HSM, where several Aluminium alloys and cutting tools were used. The flank wear (VB) was selected as the criterion to evaluate the tool's life and four cutting tool conditions were defined to be recognized: New, half new, half worn, and worn conditio...

Shaping Cutter Original Profile for Fine-module Ratchet Teeth Cutting

Science.gov (United States)

Sharkov, O. V.; Koryagin, S. I.; Velikanov, N. L.

2018-03-01

The methods for determining geometric characteristics of a theoretical original profile of the cutter for cutting ratchet teeth with a module of 0.3–1.0 mm are considered in the article. Design models describing the shaping process of cutting edges of cutter teeth are developed. Systems of expressions for determining coordinates of the points of front and back edges of cutter teeth; the workpiece angles of rotation during the cutting process; the minimum cutter radius are received. The basic data when using the proposed technique are: radii of circumferences passing through cavities of cutter teeth and external cut teeth; the gradient angle and length of straight section of the front edge of a cut tooth; angles of rotation of the cutter and the workpiece at the moment of shaping.

EXPERIMENTAL RESEARCH REGARDING THE INFLUENCE OF CUTTING REGIME ON THE WEAR OF DRILLS AT STEEL PROCESSING

Directory of Open Access Journals (Sweden)

Leonard Marius CIUREZU GHERGHE

2015-05-01

Full Text Available This paper aims to highlight the influence of cutting regime on the wear drills at steel processing , in particular the processing of stainless steel X17CrNi16-2 SR EN 10088-4 DIN 17440. We are interested in wear of the drill at processing of this type of stainless steel , which has applicability in energy industry given the special characteristics of its. We want a maximum value of 0.2 mm for the wear of the drill, measurement and taking pictures are made using a microscope DigiMicro 2.0 and the software used is MicroCapture. Processing was done on machining center YMC YOUNG TECH 1050, and the tool used was 8 mm drill bit high speed steel.

Thermophysical problems of laser cutting of metals

Directory of Open Access Journals (Sweden)

Orishich Anatoliy

2017-01-01

Full Text Available Variety and complex interaction of physical processes during laser cutting is a critical characteristic of the laser cutting of metals. Small spatial and temporal scales complicate significantly the experimental investigations of the multi-phase fluid flow in the conditions of laser cutting of metals. In these conditions, the surface formed during the cutting is an indicator determining the melt flow character. The quantitative parameter reflecting the peculiarities of the multi-phase fluid flow, is normally the roughness of the forming surface, and the minimal roughness is the criterion of the qualitative flow [1 – 2]. The purpose of this work is to perform the experimental comparative investigation of the thermophysical pattern of the multi-phase melt flow in the conditions of the laser cutting of metals with the laser wavelength of 10.6 μm and 1.07 μm.

Effect of cutting parameters on machinability characteristics in milling of magnesium alloy with carbide tool

Directory of Open Access Journals (Sweden)

Kaining Shi

2016-01-01

Full Text Available Magnesium alloy has attracted more attentions due to its excellent mechanical properties. However, in process of dry cutting operation, many problems restrict its further development. In this article, the effect of cutting parameters on machinabilities of magnesium alloy is explored under dry milling condition. This research is an attempt to investigate the impact of cutting speed at multiple feed rates on cutting force and surface roughness, while a statistical analysis is adopted to determine the influential intensities accurately. The results showed that cutting force is affected by the positively constant intensity from feed rate and the increasingly negative intensity from cutting speed. In contrast, surface roughness is determined by the gradually increasing negative tendency from feed rate and the positive effect with constant intensity from cutting speed. Within the range of the experiments, feed rate is the leading contribution for cutting force while the cutting speed is the dominant factor for surface roughness according to the absolute intensity values. Meanwhile, the trends of influencing intensities between cutting force and surface roughness are opposite. Besides, it is also found that in milling magnesium alloy, chip morphology is highly sensitive to cutting speed while the chip quality mainly depends on feed rate.

Low cost and conformal microwave water-cut sensor for optimizing oil production process

KAUST Repository

Karimi, Muhammad Akram

2015-01-01

Efficient oil production and refining processes require the precise measurement of water content in oil (i.e., water-cut) which is extracted out of a production well as a byproduct. Traditional water-cut (WC) laboratory measurements are precise

Effect of cutting temperature on hardness of SiC and diamond in the nano-cutting process of monocrystalline silicon

Science.gov (United States)

Wang, Jiachun; Li, Yuntao; Liu, Xiaoxuan; Lv, Maoqiang

2016-10-01

In the process of cutting silicon by natural diamond tools, groove wear happens on the flank face of cutting tool frequently.Scholars believe that one of the wear reasons is mechanical scratching effect by hard particles like SiC. To reveal the mechanical scratching mechanism, it is essential to study changes in the mechanical properties of hard particles and diamond, especially the effect of cutting temperature on hardness of diamond and hard particles. Molecular dynamics (MD) model that contact-zone temperature between tool and workpiece was calculated by dividing zone while nano-cutting monocrystalline silicon was established, cutting temperature values in different regions were computed as the simulation was carried out.On this basis, the models of molecular dynamics simulation of SiC and diamond were established separately with setting the initial temperature to room temperature. The laws of length change of C-C bond and Si-C bond varing with increase of simulation temperature were studied. And drawing on predecessors' research on theoretical calculation of hardness of covalent crystals and the relationship between crystal valence electron density and bond length, the curves that the hardness of diamond and SiC varing with bond length were obtained. The effect of temperature on the hardness was calculated. Results show that, local cutting temperature can reach 1300K.The rise in cutting temperature leaded to a decrease in the diamond local atomic clusters hardness,SiC local atomic clusters hardness increased. As the cutting temperature was more than 1100K,diamond began to soften, the local clusters hardness was less than that of SiC.

Remote Laser Cutting of CFRP: Improvements in the Cut Surface

Science.gov (United States)

Stock, Johannes; Zaeh, Michael F.; Conrad, Markus

In the automotive industry carbon fibre reinforced plastics (CFRP) are considered as a future key material to reduce the weight of the vehicle. Therefore, capable production techniques are required to process this material in mass industry. E.g., state of the art methods for cutting are limited by the high tool wear or the feasible feed rate. Laser cutting processes are still under investigation. This paper presents detailed new studies on remote laser cutting of CFRP focusing on the influence of the material properties and the quality of the cut surface. By adding light absorbing soot particles to the resin of the matrix, the cutting process is improved and fewer defects emerge.

Underwater cutting techniques developments

International Nuclear Information System (INIS)

Bach, F.-W.

1990-01-01

The primary circuit structures of different nuclear powerplants are constructed out of stainless steels, ferritic steels, plated ferritic steels and alloys of aluminium. According to the level of the specific radiation of these structures, it is necessary for dismantling to work with remote controlled cutting techniques. The most successful way to protect the working crew against exposure of radiation is to operate underwater in different depths. The following thermal cutting processes are more or less developed to work under water: For ferritic steels only - flame cutting; For ferritic steels, stainless steels, cladded steels and aluminium alloys - oxy-arc-cutting, arc-waterjet-cutting with a consumable electrode, arc-saw-cutting, plasma-arc-cutting and plasma-arc-saw. The flame cutting is a burning process, all the other processes are melt-cutting processes. This paper explains the different techniques, giving a short introduction of the theory, a discussion of the possibilities with the advantages and disadvantages of these processes giving a view into the further research work in this interesting field. (author)

Carcass characteristics and tissue composition of commercial cuts of lambs fed with banana crop residues

Directory of Open Access Journals (Sweden)

Tânia Dayana do Carmo

2016-02-01

Full Text Available The aim of this study was to evaluate the effect of substitution of Cynodon hay with banana plantation residue hay on the carcass characteristics and tissue composition of commercial cuts of feedlot Santa Inês lambs. Twenty-five whole lambs were used, with an average age of five months and an initial live weight of 26.95 kg (± 1.5, distributed in a completely randomized design with five treatments (1 = 40% Cynodon spp. hay + 60% concentrate; 2 = 20% banana leaf hay + 20% Cynodon spp. hay + 60% concentrate; 3 = 40% banana leaf hay + 60% concentrate; 4 = 20% banana pseudostem hay + 20% Cynodon spp. hay + 60% concentrate; 5 = 40% banana pseudostem hay + 60% concentrate and five repetitions. The lambs were slaughtered on day 69 of the experiment. The variables evaluated were: live weight without fasting (LWWF, live weight post-fasting (LWPF, morphometric measurements in vivo and postmortem, hot and cold carcass weights (HCW, CCW, hot and cold carcass yield (HCY, CCY, biological performance and weight loss by chilling. The carcasses were divided into eight commercial cuts: neck, shoulder, foreshank and hindshank, breast and flank, loin, leg and rack. The leg, shoulder and loin were dissected into muscle, fat and bone. The animals fed on pseudostem hay showed higher LWWF, LWPF, body length, HCW and CCW; however, the HCY, CCY, morphometric measurements and commercial cut weights and yields were not altered by the treatments. The use of pseudostem hay allows for heavier carcasses; however, the use of coproducts changed the characteristics and carcass yield of the assessed commercial cuts.

Some possibilities for determining cutting data when using laser cutting:

OpenAIRE

Radovanović, Miroslav

2006-01-01

The technological problems faced in the field of the application of laser-cutting machines lie in insufficient knowledge of the laser technique and the absence of both sufficiently reliable practical data and knowledge about the parameters affecting the work process itself. A significant parameter that is necessary to determine and to enter in an NC-program is the cutting speed. Various authors analyze the laser-cutting process and give mathematical models where laser cutting is modeled by us...

Wedge cutting of mild steel by CO 2 laser and cut-quality assessment in relation to normal cutting

Science.gov (United States)

Yilbas, B. S.; Karatas, C.; Uslan, I.; Keles, O.; Usta, Y.; Yilbas, Z.; Ahsan, M.

2008-10-01

In some applications, laser cutting of wedge surfaces cannot be avoided in sheet metal processing and the quality of the end product defines the applicability of the laser-cutting process in such situations. In the present study, CO 2 laser cutting of the wedge surfaces as well as normal surfaces (normal to laser beam axis) is considered and the end product quality is assessed using the international standards for thermal cutting. The cut surfaces are examined by the optical microscopy and geometric features of the cut edges such as out of flatness and dross height are measured from the micrographs. A neural network is introduced to classify the striation patterns of the cut surfaces. It is found that the dross height and out of flatness are influenced significantly by the laser output power, particularly for wedge-cutting situation. Moreover, the cut quality improves at certain value of the laser power intensity.

The Newest Laser Processing

International Nuclear Information System (INIS)

Lee, Baek Yeon

2007-01-01

This book mentions laser processing with laser principle, laser history, laser beam property, laser kinds, foundation of laser processing such as laser oscillation, characteristic of laser processing, laser for processing and its characteristic, processing of laser hole including conception of processing of laser hole and each material, and hole processing of metal material, cut of laser, reality of cut, laser welding, laser surface hardening, application case of special processing and safety measurement of laser.

The cutting process, its harmful effects, the biological behavior of aerosols and possible protective actions

International Nuclear Information System (INIS)

Andre, S.; Metivier, H.; Pilot, G.; Pourprix, M.

1988-01-01

Most of the cutting methods applied in the industry are thermal or mechanical. The investigations carried out for developing new cutting methods and the criteria taken into account are described. Concerning health protection (most of the contaminations occur by inhalation) it is shown that the physico-chemical properties of the aerosols must be known. The physical characteristics of the gas and aerosols limit the choice of techniques to be applied [fr

Combining remote ablation cutting and remote welding: opportunities and application areas

Science.gov (United States)

Musiol, Jan; Luetke, Matthias; Schweier, Markus; Hatwig, Jens; Wetzig, Andreas; Beyer, Eckhard; Zaeh, Michael F.

2012-03-01

Remote Ablation Cutting (RAC) is a most promising process for cutting thin metal sheets in the automotive, medical and consumer industry. Characteristically for the RAC are high cutting velocities for metal foils as well as material processing of box structures without spatter contamination at the inner surface. Furthermore, the system technology for RAC can also be used for other processes, like welding and marking. Thereby, the flexibility of a production unit is increased, compared to a conventional cutting system. Despite several advantages, the RAC is not yet state of the art in industrial production. Reasons for that are lacking knowledge in the area of process itself and in possible application areas. In this paper a conceptual model of the ablation and the ejection mechanism is presented. It consists of the laser beam absorption within the processing zone, the melt ejection from the kerf and the resulting spatter formation above the part surface. Besides the model, the process boundaries and limitations are identified using empirical data. Addressing possible applications, the following samples of different industrial areas are introduced to show the potential of the process: Cutting of heat exchanger plates, cylinder head seals, and cathode/anode material for Li-Ion-Batteries. Furthermore, a concept and first results of the combined processing of remote cutting and welding with one laser and one scanner optics are presented.

Study of Effect of Impacting Direction on Abrasive Nanometric Cutting Process with Molecular Dynamics.

Science.gov (United States)

Li, Junye; Meng, Wenqing; Dong, Kun; Zhang, Xinming; Zhao, Weihong

2018-01-11

Abrasive flow polishing plays an important part in modern ultra-precision machining. Ultrafine particles suspended in the medium of abrasive flow removes the material in nanoscale. In this paper, three-dimensional molecular dynamics (MD) simulations are performed to investigate the effect of impacting direction on abrasive cutting process during abrasive flow polishing. The molecular dynamics simulation software Lammps was used to simulate the cutting of single crystal copper with SiC abrasive grains at different cutting angles (0 o -45 o ). At a constant friction coefficient, we found a direct relation between cutting angle and cutting force, which ultimately increases the number of dislocation during abrasive flow machining. Our theoretical study reveal that a small cutting angle is beneficial for improving surface quality and reducing internal defects in the workpiece. However, there is no obvious relationship between cutting angle and friction coefficient.

MORPHOLOGICAL CHARACTERISTICS AND FORAGE PRODUCTIVITY OF IRRIGATED CACTUS PEAR UNDER DIFFERENT CUTTING INTENSITIES

Directory of Open Access Journals (Sweden)

GUILHERME FERREIRA DA COSTA LIMA

2016-01-01

Full Text Available This study evaluated the effect of different cutting intensities and years of harvesting on the morphological characteristics and production of fresh (FMP and dry matter (DMP of cactus pear cv. Gigante (Opuntia ficus-indica Mill under conditions of irrigation, high planting density and fertilization, with 12 months of regrowth. The experimental was completely randomized in a factorial design (3 × 2 with 12 replicates. The treatments were three cutting intensities (preserving the mother cladode (PMC, primary cladodes (PPC, or secondary cladodes (PSC, and two years of harvesting. The soil was classified as Cambisol Haplicum and the irrigation water was classified as C4S1 (EC 5.25 dS.m-1 density of 50,000 plants ha-1. The research evaluated plant height, number of cladodes per plant (NCP, length, width, perimeter and thickness of the cladodes, cladode area (CA, cladode area index (CAI, FMP and DMP. There was no significant interaction between treatments (P > 0.05 for the variables plant height, NCP, CAI and FMP. The variables related to cladode morphology showed a significant interaction (P < 0.05. The treatment PSC resulted in a greater DMP (P < 0.05 with a mean of 27.17 Mg ha-1 yr-1, compared to PPC (18.58 Mg ha-1 yr-1 or PMC (11.78 Mg ha-1 yr-1. The treatment PSC promoted greater NCP and forage productivity at harvest and can be considered as a management practice for the sustainability of cactus pear cv. Gigante under irrigation. The more important morphological characteristics were also influenced by the lower cutting intensities.

Secondary waste characteristics and ITS filtration system on laser cutting

Energy Technology Data Exchange (ETDEWEB)

Hara, Kunio; Miyao, Hidehiko [Research Association for Facility Decommissioning (RANDEC), Tokai, Ibaraki (Japan); Nakazawa, Masaharu [Tokyo Univ. (Japan); Kataoka, Shinichi; Nagura, Yasumi; Saiki, Hideo [Mitsubishi Heavy Industries Ltd., Tokyo (Japan)

2001-03-01

Technology of dismantling nuclear facilities has been developing in various fields for its evaluation and dismantling system. RANDEC has been studying remote dismantling system for highly activated equipments such as core internals with a laser using optical fiber. Recently a high power YAG laser having the advantage of application for remote dismantling on thick metallic material is the stage for practical use, and narrow kerf can bring the reduction of secondary waste as well. The present paper describes the experimental results and discussion on the laser cutting, including the secondary waste characteristics and its filtration system using the YAG laser. This study has been performed on consignment to RANDEC from the Science and Technology Agency of Japan. (author)

Comparison of laser chemical processing and lasermicrojet for structuring and cutting silicon substrates

Energy Technology Data Exchange (ETDEWEB)

Hopman, Sybille; Fell, Andreas; Mayer, Kuno; Mesec, Matthias; Rodofili, Andreas; Kray, Daniel [Fraunhofer Institute for Solar Energy Systems ISE, Freiburg (Germany)

2009-06-15

This paper deals with the development of a new cutting method for thin silicon solar wafers with liquid-jet-guided lasers (lasermicrojet {sup registered}, LMJ, and laser chemical processing, LCP). Several laser systems with different wavelengths were tested to find the optimum laser system and processing parameters in terms of efficient material removal and deep laser cutting. Water and potassium hydroxide were used as carrier liquids to enhance laser ablation. The ablation efficiency was defined as a target parameter and experimentally determined by performing single laser grooves. It is demonstrated that the ablation process of LMJ is mainly affected by silicon melting and then removing by the liquid-jet momentum for single laser grooves. Best result for deep laser grooves is achieved if evaporation dominates the ablation process. Better surface quality referred to laser-induced crystalline damage is presented for a cut wafer with LMJ in comparison to a standard multiwire slurry saw. This shows a great potential of wafering with liquid-jet-guided lasers although no optimal liquid media was used. (orig.)

Factors influencing laser cutting of wood

Science.gov (United States)

V.G. Barnekov; C.W. McMillin; H.A. Huber

1986-01-01

Factors influencing the ability of lasers to cut wood may be generally classified into these three areas: 1) characteristics of the laser beam; 2) equipment and processing variables; and 3) properties of the workpiece. Effects of beam power, mode, polarization, and stability are discussed as are aspects of optics, location of focal point, feed speed, gas-jet assist...

Status on underwater plasma arc cutting in KHI, 3

International Nuclear Information System (INIS)

Abe, Tadashi; Aota, Toshiichi; Nishizaki, Tadashi; Nakayama, Shigeru; Yamashita, Seiji

1983-01-01

In Kawasaki Heavy Industries, Ltd., the development of a remote dismantling system by underwater plasma arc cutting process has been advanced, expecting its application to the dismantling and removal of nuclear reactor facilities. In the previous two reports, the fundamental experimental results such as the comparison of the cutting capability in air and in water were shown, but this time, the remote automatic cutting of wedge-shaped specimens was carried out, using a newly installed manipulator for underwater works, therefore its outline is reported. Also the cutting experiment by overhead position and vertical position was performed by using the same equipment, and comparison was made with the cutting capability by downhand and horizontal positions. It is important to grasp the cutting characteristics in the case of upward advancing and downward advancing cuttings by overhead and vertical positions when the cutting of pressure vessels and horizontal pipes into rings is supposed. The experimental apparatus, the cutting conditions, the testing method and the test results of the cutting capability test, the test of changing direction during cutting, and the remote cutting of pipes into rings are described. The underwater plasma arc cutting can cut all metals, the cutting speed is relatively high, and the apparatus is simple and compact. (Kako, I.)

Prediction of melt geometry in laser cutting

Energy Technology Data Exchange (ETDEWEB)

Tani, Giovanni; Tomesani, Luca; Campana, Giampaolo

2003-03-15

In this paper, an analytical model for the evaluation of the melt film geometry in laser cutting of steels is developed. Using as basis, a previous model for kerf geometry estimation developed by the authors, with both reactive and non-reactive process gases, the film thickness and velocity were determined as a function of the kerf depth in the cutting plate. Two criteria were then adopted to predict the quality of the laser cutting operation: the first is based on a minimum acceptable value of the ejection speed of the melt from the bottom of the kerf, the second on the occlusion of the kerf itself due to an excess of molten material in the boundary layer at the kerf width. These criteria determined a feasibility region in the domain of the process and material variables, such as cutting speed, assistant gas pressure, laser beam power and material characteristics. These factors may be successfully used to build a process-planning tool for parameters optimisation and setting, in order to achieve a satisfactory process quality. The model response is in excellent agreement with the feasibility regions reported from experimental data by various authors and demonstrates a relationship between the occurrence of dross adhesion and the two different mechanisms predicted for such a phenomenon were: unsatisfactory ejection speed of the melt film from the bottom of the kerf and occlusion of the kerf.

Modelling and Development of a High Performance Milling Process with Monolithic Cutting Tools

International Nuclear Information System (INIS)

Ozturk, E.; Taylor, C. M.; Turner, S.; Devey, M.

2011-01-01

Critical aerospace components usually require difficult to machine workpiece materials like nickel based alloys. Moreover; there is a pressing need to maximize the productivity of machining operations. This need can be satisfied by selection of higher feed velocity, axial and radial depths. But there may be several problems during machining in this case. Due to high cutting speeds in high performance machining, the tool life may be unacceptably low. If magnitudes of cutting forces are high, out of tolerance static form errors may result; moreover in the extreme cases, the cutting tool may break apart. Forced vibrations may deteriorate the surface quality. Chatter vibrations may develop if the selected parameters result in instability. In this study, in order to deal with the tool life issue, several experimental cuts are made with different tool geometries, and the best combination in terms of tool life is selected. A force model is developed and the results of the force model are verified by experimental results. The force model is used in predicting the effect of process parameters on cutting forces. In order to account for the other concerns such as static form errors, forced and chatter vibrations, additional process models are currently under development.

Acoustic damage detection in laser-cut CFRP composite materials

Science.gov (United States)

Nishino, Michiteru; Harada, Yoshihisa; Suzuki, Takayuki; Niino, Hiroyuki

2012-03-01

Carbon fiber reinforced plastics (CFRP) composite material, which is expected to reduce the weight of automotive, airplane and etc., was cut by laser irradiation with a pulsed-CO2 laser (TRUMPF TFL5000; P=800W, 20kHz, τ=8μs, λ=10.6μm, V=1m/min) and single-mode fiber lasers (IPG YLR-300-SM; P=300W, λ=1.07μm, V=1m/min)(IPG YLR- 2000-SM; P=2kW, λ=1.07μm, V=7m/min). To detect thermal damage at the laser cutting of CFRP materials consisting of thermoset resin matrix and PAN or PITCH-based carbon fiber, the cut quality was observed by X-ray CT. The effect of laser cutting process on the mechanical strength for CFRP tested at the tensile test. Acoustic emission (AE) monitoring, high-speed camera and scanning electron microscopy were used for the failure process analysis. AE signals and fractographic features characteristic of each laser-cut CFRP were identified.

Determination of laser cutting process conditions using the preference selection index method

Science.gov (United States)

Madić, Miloš; Antucheviciene, Jurgita; Radovanović, Miroslav; Petković, Dušan

2017-03-01

Determination of adequate parameter settings for improvement of multiple quality and productivity characteristics at the same time is of great practical importance in laser cutting. This paper discusses the application of the preference selection index (PSI) method for discrete optimization of the CO2 laser cutting of stainless steel. The main motivation for application of the PSI method is that it represents an almost unexplored multi-criteria decision making (MCDM) method, and moreover, this method does not require assessment of the considered criteria relative significances. After reviewing and comparing the existing approaches for determination of laser cutting parameter settings, the application of the PSI method was explained in detail. Experiment realization was conducted by using Taguchi's L27 orthogonal array. Roughness of the cut surface, heat affected zone (HAZ), kerf width and material removal rate (MRR) were considered as optimization criteria. The proposed methodology is found to be very useful in real manufacturing environment since it involves simple calculations which are easy to understand and implement. However, while applying the PSI method it was observed that it can not be useful in situations where there exist a large number of alternatives which have attribute values (performances) very close to those which are preferred.

True retention of nutrients on cooking of Australian retail lamb cuts of differing carcass classification characteristics.

Science.gov (United States)

Kosulwat, Somkiat; Greenfield, Heather; Buckle, Kenneth A

2003-12-01

The true retention of nutrients (proximate principles and cholesterol) on cooking of three retail cuts from lambs classified by weight, sex and fatness score was investigated. Fat retentions of the total cut and of the lean portion of lamb legs and mid-loin chops were not affected by carcass fatness, weight and sex or their interactions, however, the fat retention of the total cut and of the lean portion of forequarter chops was affected by fat score, with forequarter chops from fat score 1 retaining more fat than did chops of carcasses of higher fat score. Overall, fat was lost by all cuts (total cut) on cooking, with only 70-80% of fat being retained, but fat content of lean only increased on cooking (retention >100%), indicating the passage of fat into the lean portion from the external fat cover during the cooking process. Carcass factors and their interactions had little or no effect on the protein, water and ash retentions of the total cut or the lean portions of the three cuts. Cholesterol retention by the lean portion of three cooked lamb cuts was not affected by any carcass factors or their interactions. Cholesterol retentions were ∼99% for total cuts and tended to be ∼102% for the lean portions.

Effect of minimal processing on physiology and quality of fresh-cut potatoes, a review

OpenAIRE

Rocculi, Pietro; Romani, Santina; Gomez, Federico; Dalla Rosa, Marco

2009-01-01

Fresh-cut fruit and vegetable are minimally processed products that have to maintain their quality (appearance, texture, flavour and nutritive value) similar to those of the fresh product. The fundamental principle underlying the quality of these commodities is that they are metabolic active tissues and, as a consequence, show physiological response to preparation procedures as well as to the environment created in the package in which they are enclosed. Minimal processing for fresh-cut potat...

Treatment of cutting fluid: comparative study of different processes of recycling; Tratamiento de fluidos de corte estudio comparativo de los diferentes procesos de reciclaje

Energy Technology Data Exchange (ETDEWEB)

Labarta Carreno, C.E.; Ipinar, E.

1997-12-31

The environmental concerning about cutting fluid (commonly known in Spain as taladrines) is deeply analyzed in this paper by the authors. They describe the history of these hazardous effluents what kind there, are their characteristics, and finally they study comparatively the different industrial processes for their treatment. (Author) 7 refs.

Shutdown and degradation: Optimization of thermal cutting processes for the dismantling of nuclear facilities. Final report

International Nuclear Information System (INIS)

Schultz, H.; Hammer, G.; Hampe, A.; Homburg, A.

1996-01-01

Cutting processes are required for the dismantling of nuclear facilities which emit only a minimum of contaminated material in the form of shavings, sparks, dust, steam concentrate etc. and equipment which is easy to handle and can be remote controlled. A check of the usual mechanical, thermal and thermo-mechanical cutting procedures showed to what varying extent they are suitable for these tasks. Also the laser beam cutting was able to reduce the material discharge by optimal joints. For the investigation, the plasma cutting and the laser beam cutting were used with the aim of reducing considerably the material discharge by changing the adjust and device setting data for theses cases. The adapting of the speed and the amounts of gas turned out to be effective measures in reducing discharge. Adhesion of metal mass and slag in the joint edge could be achieved with aggressive bearth formation. The expectations made of the project could be fulfilled and process parameters for a pollutant optimised cutting determined. (orig.) [de

Characterisation of aerosols produced by laser cutting

International Nuclear Information System (INIS)

Fauvel, S.; Pilot, G.; Dinechin, G. de; Gosse, X.; Arnaud, P.

2007-01-01

Powerful lasers represent a promising alternative solution to traditional cutting processes used in dismantling nuclear equipments. The use of optical fibers has an unquestionable advantage when dealing with airtight workshops. A study funded by COGEMA Marcoule was undertaken by IRSN/SERAC in collaboration with GIP/GERAILP in order to characterise the aerosols emitted by the cutting of evaporators elements with a 4 kW continuous wave Nd:YAG laser. For this study, laser cutting has been carried out in a tight room of 35 m 3 connected to a particle sampling pipe. Iso-kinetic samplers allowed the measurement of the aerosol concentration. A diffusional and inertial spectrometer (SDI 2001) - an Andersen impinger coupled to a diffusion battery - provided the size distribution. An electrostatic filter used upstream a HEPA filter, itself placed before the extractor fan, collected the majority of the emitted aerosol. Its efficiency was measured and controlled throughout the experiments. The results show the influence of the cutting conditions on the characteristics of the aerosol, and allow a comparison with other cutting tools. (authors)

Comparative Assessment of Cutting Inserts and Optimization during Hard Turning: Taguchi-Based Grey Relational Analysis

Science.gov (United States)

Venkata Subbaiah, K.; Raju, Ch.; Suresh, Ch.

2017-08-01

The present study aims to compare the conventional cutting inserts with wiper cutting inserts during the hard turning of AISI 4340 steel at different workpiece hardness. Type of insert, hardness, cutting speed, feed, and depth of cut are taken as process parameters. Taguchi’s L18 orthogonal array was used to conduct the experimental tests. Parametric analysis carried in order to know the influence of each process parameter on the three important Surface Roughness Characteristics (Ra, Rz, and Rt) and Material Removal Rate. Taguchi based Grey Relational Analysis (GRA) used to optimize the process parameters for individual response and multi-response outputs. Additionally, the analysis of variance (ANOVA) is also applied to identify the most significant factor.

The perfection of the construction of a combined cutting tool on the basis of the results of mathematical modelling of working cutting processes in RecurDyn

Directory of Open Access Journals (Sweden)

Poddubny Vladimir

2017-01-01

Full Text Available As the title implies the article describes how to optimize the construction of a combined cutting tool on the example of developed design of the face milling cutter with regulable rigidity of damping elements in order to improve the vibration resistance of the cutting process. RecurDyn is proposed, which is widely used for creating models of different mechanical systems, their analysis and optimization of construction, uses the ideology of visual object-oriented programming and computer research of volume solid-state models. Much attention is given to the description of the mechanical and mathematical model of the face milling cutter in RecurDyn and the results of mathematical modeling of the face milling cutter with damping elements, consisting of individual elements, with the possibility of program controlling its operation in the process of cutting. The applying of RecurDyn made it possible to carry out a complex assessment of influence of separate elements of a design of the combined cutting tool on quantitative and qualitative parameters of milling process and to define optimal values of the input and output parameters of technological process of machining for various damping elements.

The Effects of Operational Parameters on a Mono-wire Cutting System: Efficiency in Marble Processing

Science.gov (United States)

Yilmazkaya, Emre; Ozcelik, Yilmaz

2016-02-01

Mono-wire block cutting machines that cut with a diamond wire can be used for squaring natural stone blocks and the slab-cutting process. The efficient use of these machines reduces operating costs by ensuring less diamond wire wear and longer wire life at high speeds. The high investment costs of these machines will lead to their efficient use and reduce production costs by increasing plant efficiency. Therefore, there is a need to investigate the cutting performance parameters of mono-wire cutting machines in terms of rock properties and operating parameters. This study aims to investigate the effects of the wire rotational speed (peripheral speed) and wire descending speed (cutting speed), which are the operating parameters of a mono-wire cutting machine, on unit wear and unit energy, which are the performance parameters in mono-wire cutting. By using the obtained results, cuttability charts for each natural stone were created on the basis of unit wear and unit energy values, cutting optimizations were performed, and the relationships between some physical and mechanical properties of rocks and the optimum cutting parameters obtained as a result of the optimization were investigated.

Laser Cutting of Carbon Fiber Reinforced Plastics - Investigation of Hazardous Process Emissions

Science.gov (United States)

Walter, Juergen; Hustedt, Michael; Staehr, Richard; Kaierle, Stefan; Jaeschke, Peter; Suttmann, Oliver; Overmeyer, Ludger

Carbon fiber reinforced plastics (CFRP) show high potential for use in lightweight applications not only in aircraft design, but also in the automotive or wind energy industry. However, processing of CFRP is complex and expensive due to their outstanding mechanical properties. One possibility to manufacture CFRP structures flexibly at acceptable process speeds is high-power laser cutting. Though showing various advantages such as contactless energy transfer, this process is connected to potentially hazardous emission of respirable dust and organic gases. Moreover, the emitted particles may be fibrous, thus requiring particular attention. Here, a systematic analysis of the hazardous substances emitted during laser cutting of CFRP with thermoplastic and thermosetting matrix is presented. The objective is to evaluate emission rates for the total particulate and gaseous fractions as well as for different organic key components. Furthermore, the influence of the laser process conditions shall be assessed, and first proposals to handle the emissions adequately are made.

[The morphological characteristic of the skin lesions inflicted by plastic knives with four cutting edges].

Science.gov (United States)

Leonov, S V; Finkel'shtein, V T

2015-01-01

The objective of the present work was to study the morphological features of the skin lesions inflicted by the blades of the Fgx Boot Blade I knives having four cutting edges. The study revealed the signs that can be used to distinguish between morphological characteristics of the stab and lacerated wounds having the primary and secondary incisions made by the four-edge blade.

Personal computer interface for temmperature measuring in the cutting process with turning

International Nuclear Information System (INIS)

Trajchevski, Neven; Filipovski, Velimir; Kuzinonovski, Mikolaj

2004-01-01

The computer development aided reserch systems in the investigations of the characteristics of the surface layar forms conditions for decreasing of the measuring uncertainty. Especially important is the fact that the usage of open and self made measuring systems accomplishes the demands for a total control of the research process. This paper describes an original personal computer interface which is used in the newly built computer aided reserrch system for temperatute measuring in the machining with turning. This interface consists of optically-coupled linear isolation amplifier and an analog to digital (A/D) converter. It is designed for measuring of the themo- voltage that is a generated from the natural thermocouple workpiece-cutting tool. That is achived by digitalizing the value of the thermo-voltage in data which is transmitted to the personal computer. The interface realization is a result of the research activity of the faculty of Mechanical Engineering and the Faculty of Electrical Engineering in Skopje.

Wear of Cutting Tool with Excel Geometry in Turning Process of Hardened Steel

Science.gov (United States)

Samardžiová, Michaela

2016-09-01

This paper deals with hard turning using a cutting tool with Xcel geometry. This is one of the new geometries, and there is not any information about Xcel wear in comparison to the conventional geometry. It is already known from cutting tools producers that using the Xcel geometry leads to higher quality of machined surface, perticularly surface roughness. It is possible to achieve more than 4 times lower Ra and Rz values after turning than after using conventional geometry with radius. The workpiece material was 100Cr6 hardened steel with hardness of 60 ± 1 HRC. The machine used for the experiment was a lathe with counter spindle DMG CTX alpha 500, which is located in the Centre of Excellence of 5-axis Machining at the Faculty of Materials Science and Technology in Trnava. The cutting tools made by CBN were obtained from Sandvik COROMANT Company. The aim of this paper is to investigate the cutting tool wear in hard turning process by the Xcel cutting tool geometry.

Influence of non-edible vegetable based oil as cutting fluid on chip, surface roughness and cutting force during drilling operation of Mild Steel

Science.gov (United States)

Susmitha, M.; Sharan, P.; Jyothi, P. N.

2016-09-01

Friction between work piece-cutting tool-chip generates heat in the machining zone. The heat generated reduces the tool life, increases surface roughness and decreases the dimensional sensitiveness of work material. This can be overcome by using cutting fluids during machining. They are used to provide lubrication and cooling effects between cutting tool and work piece and cutting tool and chip during machining operation. As a result, important benefits would be achieved such longer tool life, easy chip flow and higher machining quality in the machining processes. Non-edible vegetable oils have received considerable research attention in the last decades owing to their remarkable improved tribological characteristics and due to increasing attention to environmental issues, have driven the lubricant industry toward eco friendly products from renewable sources. In the present work, different non-edible vegetable oils are used as cutting fluid during drilling of Mild steel work piece. Non-edible vegetable oils, used are Karanja oil (Honge), Neem oil and blend of these two oils. The effect of these cutting fluids on chip formation, surface roughness and cutting force are investigated and the results obtained are compared with results obtained with petroleum based cutting fluids and dry conditions.

Modulations of Foot and Ankle Frontal Kinematics for Breaking and Propulsive Movement Characteristics during Side-Step Cutting with Varying Midsole Thicknesses

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Yi-Jia Lin

2018-01-01

Full Text Available This study is aimed at determining the effects of midsole thickness on movement characteristic during side cutting movement. Fifteen athletes performed side-step cutting while wearing shoes with varying midsole thicknesses. Temporal-spatial and ground reaction force variables as well as foot and ankle frontal kinematics were used to describe breaking and propulsive movement characteristics and modulation strategies. Regardless of midsole thickness, temporal-spatial variables and breaking and propulsive force during side cutting were statistically unchanged. Significantly greater peaks of ankle inversion and plantarflexion with a thicker sole and greater midtarsal pronation with a thinner sole were observed. Current results demonstrated that hypotheses formed solely based on material testing were insufficient to understand the adaptations in human movement because of the redundancy of the neuromusculoskeletal system. Participants were able to maintain temporal-spatial performance during side cutting while wearing shoes with midsoles of varying thicknesses. Increased pronation for a thinner sole might help reduce the force of impact but might be associated with an increased risk of excessive stress on soft tissue. Increased peak of ankle inversion and plantarflexion for a thicker sole may be unfavorable for the stability of ankle joint. Information provided in human movement testing is crucial for understanding factors associated with movement characteristics and injury and should be considered in the future development of shoe design.

Modulations of Foot and Ankle Frontal Kinematics for Breaking and Propulsive Movement Characteristics during Side-Step Cutting with Varying Midsole Thicknesses

Science.gov (United States)

Lin, Yi-Jia; Lee, Shih-Chi; Chang, Chao-Chin; Liu, Tsung-Han

2018-01-01

This study is aimed at determining the effects of midsole thickness on movement characteristic during side cutting movement. Fifteen athletes performed side-step cutting while wearing shoes with varying midsole thicknesses. Temporal-spatial and ground reaction force variables as well as foot and ankle frontal kinematics were used to describe breaking and propulsive movement characteristics and modulation strategies. Regardless of midsole thickness, temporal-spatial variables and breaking and propulsive force during side cutting were statistically unchanged. Significantly greater peaks of ankle inversion and plantarflexion with a thicker sole and greater midtarsal pronation with a thinner sole were observed. Current results demonstrated that hypotheses formed solely based on material testing were insufficient to understand the adaptations in human movement because of the redundancy of the neuromusculoskeletal system. Participants were able to maintain temporal-spatial performance during side cutting while wearing shoes with midsoles of varying thicknesses. Increased pronation for a thinner sole might help reduce the force of impact but might be associated with an increased risk of excessive stress on soft tissue. Increased peak of ankle inversion and plantarflexion for a thicker sole may be unfavorable for the stability of ankle joint. Information provided in human movement testing is crucial for understanding factors associated with movement characteristics and injury and should be considered in the future development of shoe design. PMID:29854000

Study of Cutting Edge Temperature and Cutting Force of End Mill Tool in High Speed Machining

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Kiprawi Mohammad Ashaari

2017-01-01

Full Text Available A wear of cutting tools during machining process is unavoidable due to the presence of frictional forces during removing process of unwanted material of workpiece. It is unavoidable but can be controlled at slower rate if the cutting speed is fixed at certain point in order to achieve optimum cutting conditions. The wear of cutting tools is closely related with the thermal deformations that occurred between the frictional contact point of cutting edge of cutting tool and workpiece. This research paper is focused on determinations of relationship among cutting temperature, cutting speed, cutting forces and radial depth of cutting parameters. The cutting temperature is determined by using the Indium Arsenide (InAs and Indium Antimonide (InSb photocells to measure infrared radiation that are emitted from cutting tools and cutting forces is determined by using dynamometer. The high speed machining process is done by end milling the outer surface of carbon steel. The signal from the photocell is digitally visualized in the digital oscilloscope. Based on the results, the cutting temperature increased as the radial depth and cutting speed increased. The cutting forces increased when radial depth increased but decreased when cutting speed is increased. The setup for calibration and discussion of the experiment will be explained in this paper.

Characterization of cutting parameters in the minimum quantity lubricant (MQL) machining process of a gearbox

OpenAIRE

Travieso Rodriguez, Jose Antonio; Gómez Gras, David; García Vilana, Silvia; Mainau Noguer, Ferran; Jerez Mesa, Ramón

2015-01-01

This paper aims to find the key process parameters for machining different parts of an automobile gearbox, commissioned by a company that needs to replace with the MQL lubrication system their current machining process based on cutting fluids. It particularly focuses on the definition of appropriate cutting parameters for machining under the MQL condition through a statistical method of Design of Experiments (DOE). Using a combination of recommended parameters, significant improvements in the...

Characteristics of pendent heliconia for use in landscape and as cut flower

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Vivian Loges

2016-10-01

Full Text Available The Heliconia species with pendent inflorescences and colorful bracts is a good option for landscaping in tropical gardens and cut flowers market. In Brazil only a few species of Heliconia are commercially produced eg. H. rostrata, H. rauliniana and H. chartacea. Aiming to increase the use of outstanding native plants and the knowledge of these products for enthusiasts of tropical flowers, this work was carried out to characterize H. chartacea, H. collinsiana, H. magnifica, H. pendula, H. platystachys, H. pogonantha, H. rostrata, H. rauliniana and H. vellerigera for use in landscaping and as cut flower. The evaluations were performed on plants belonging to the Germplasm Collection of the Instituto Agronômico (IAC, in Ubatuba Unit of Research and Development, located in Ubatuba, São Paulo State, growing in partial shade conditions. Qualitative and quantitative characteristics related to clump and flower stem aspects were analyzed. A point scoring system was used to determine the species most suitable as landscape plant or as cut flower. The plant height range from 2.3 (H. rostrata to 7.0 m (H. pogonantha, having inflorescence with vibrant and different colors, varying between yellow, orange, red, pink, green and two color combinations. The inflorescences from most of the species were visible in the clump and remain in good conditions for two (H. platystachys to five months (H. magnifica, H. rostrata and H. pogonantha and present six (H. platystachys and H. pendula to 40 (H. pogonantha open bracts. White wax in leaves or inflorescences were observed in H. collinsiana, H. chartacea, H. pendula and H. platystachys. On the other hand, H. magnifica, H. rostrata, H. pogonantha and H. vellerigera exhibit a hairy surface, pubescent to lanuginose. The postharvest durability longer than 10 days was observed only in H. platystachys, H. rostrata, H. chartacea, and H. rauliniana. This characterization and scoring system were important to indicate and

Factors influencing laser cutting of wood

Energy Technology Data Exchange (ETDEWEB)

Barnekov, V. G.; McMillin, C. W.; Huber, H. A.

1986-07-01

Factors influencing the ability of lasers to cut wood may be generally classified into these three areas: 1) characteristics of the laser beam; 2) equipment and processing variables; and 3) properties of the work piece. Effects of beam power, mode, polarization, and stability are discussed as are aspects of optics, location of focal point, feed speed, gas-jet assist system and work piece thickness, density, and moisture content. (author)

Optimizing cutting conditions on sustainable machining of aluminum alloy to minimize power consumption

Science.gov (United States)

Nur, Rusdi; Suyuti, Muhammad Arsyad; Susanto, Tri Agus

2017-06-01

Aluminum is widely utilized in the industrial sector. There are several advantages of aluminum, i.e. good flexibility and formability, high corrosion resistance and electrical conductivity, and high heat. Despite of these characteristics, however, pure aluminum is rarely used because of its lacks of strength. Thus, most of the aluminum used in the industrial sectors was in the form of alloy form. Sustainable machining can be considered to link with the transformation of input materials and energy/power demand into finished goods. Machining processes are responsible for environmental effects accepting to their power consumption. The cutting conditions have been optimized to minimize the cutting power, which is the power consumed for cutting. This paper presents an experimental study of sustainable machining of Al-11%Si base alloy that was operated without any cooling system to assess the capacity in reducing power consumption. The cutting force was measured and the cutting power was calculated. Both of cutting force and cutting power were analyzed and modeled by using the central composite design (CCD). The result of this study indicated that the cutting speed has an effect on machining performance and that optimum cutting conditions have to be determined, while sustainable machining can be followed in terms of minimizing power consumption and cutting force. The model developed from this study can be used for evaluation process and optimization to determine optimal cutting conditions for the performance of the whole process.

Model for Reggeon-Pomeranchukon cuts

International Nuclear Information System (INIS)

Chia, S.

1977-01-01

A model is presented for calculating Reggeon-Pomeranchukon cuts, making use explicitly of the Mandelstam diagram. External spins are treated in a natural way. Calculation for the general case is outlined and it is shown that in practical application the cut can be calculated in a standard way. Cuts associated with the exchanges of π, rho, B, and A 2 are considered, and characteristics of the RP cuts, as well as the structure functions, are extracted and discussed. It is found that the model differs considerably from the absorption model. Two suppression schemes are operative which control the magnitudes of cut contributions to amplitudes with ''naturality'' opposite to the Reggeon. The πP cut is found to be a unique case because of the smallness of the pion mass. In general, the RP cuts are self-conspiratorial. At very high energies, all cuts, except πP cut, exhibit quasifactorization

Fundamentals of cutting.

Science.gov (United States)

Williams, J G; Patel, Y

2016-06-06

The process of cutting is analysed in fracture mechanics terms with a view to quantifying the various parameters involved. The model used is that of orthogonal cutting with a wedge removing a layer of material or chip. The behaviour of the chip is governed by its thickness and for large radii of curvature the chip is elastic and smooth cutting occurs. For smaller thicknesses, there is a transition, first to plastic bending and then to plastic shear for small thicknesses and smooth chips are formed. The governing parameters are tool geometry, which is principally the wedge angle, and the material properties of elastic modulus, yield stress and fracture toughness. Friction can also be important. It is demonstrated that the cutting process may be quantified via these parameters, which could be useful in the study of cutting in biology.

Laser cutting of high manganese cast steel; Komangan chuko no laser setsudan

Energy Technology Data Exchange (ETDEWEB)

Kataoka, Y.; Tokunaga, T. [University of Industrial Technology, Kanagawa (Japan); Miyazaki, T. [Chiba Institute of Technology, Chiba (Japan)

1994-08-25

This paper discusses applicability of CO2 laser to cut high manganese cast steel, and investigates the cutting conditions and characteristics. The tested material is made of steel scrap, ferro Mn and ferro Cr of 50 kg in total, which was deoxidized by using pure aluminum and injected into CO2 die by means of the ordinary casting method to make a circular rod with a diameter of 28 mm. The rod was given a heating and water toughening treatment in a muffle furnace maintaining N2 atmosphere. The base structure is an austenite system of Mn 12.4% by mass with hardness of MHV 220 to 230. The paper describes discussions on test pieces (with a thickness of 2 mm) fabricated under a laser beam frequency of 150 Hz, power outputs of 250, 350 and 500 W, and cutting speeds of 100, 300 and 500 mm/min. The cutting width increases as the laser power is increased, but is not governed by the cutting speed. Increased cutting speed roughens the surface of a cut face. The laser cutting has caused no change in hardness of the base material, and no processing deterioration has been recognized. As described, the laser cutting can be applied to finish-cutting if the cutting condition is selected properly. Simplification of the cutting process and improvement of working environment can be expected from the laser cutting. 14 refs., 12 figs., 2 tabs.

Effect of cutter tip angle on cutting characteristics of acrylic worksheet subjected to punch/die shearing

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Masami Kojima

2016-12-01

Full Text Available This paper aims to describe the effect of tool geometry on cutting characteristics of a 1.0 mm thickness acrylic worksheet subjected to a punch/die shearing. A set of side-wedge punch and side-wedge die which had the edge angle of 30°, 60° and/or 90° was prepared and used for cutting off the worksheet. A load cell and a CCD camera were installed in the cutting system to investigate the cutting load resistance and the side-view deformation of the worksheet. From experimental results, it was revealed that a cracking pattern at a sheared zone was remarkably affected by the edge angle of cutting tool. A cracking direction was almost coincident to the edge angle when considering the punch/die edge angle of 30°, while any matching of them was not observed in case of the punch/die edge angle of 60°, 90°. By using the 30° side-wedge tool, a flat-smooth sheared surface was generated. When combing the punch edge angle of 90° and the die edge angle of 60°, the cracking profile was characterized by the both edge angles for each part (die and punch. Carrying out an elasto-plastic finite element method analysis of cutter indentation with a few of symmetric and asymmetric punch/die edges, the stress distribution and deformation flow at the sheared zone were discussed with the initiation of surface cracks

Artificial Intelligence Based Selection of Optimal Cutting Tool and Process Parameters for Effective Turning and Milling Operations

Science.gov (United States)

Saranya, Kunaparaju; John Rozario Jegaraj, J.; Ramesh Kumar, Katta; Venkateshwara Rao, Ghanta

2016-06-01

With the increased trend in automation of modern manufacturing industry, the human intervention in routine, repetitive and data specific activities of manufacturing is greatly reduced. In this paper, an attempt has been made to reduce the human intervention in selection of optimal cutting tool and process parameters for metal cutting applications, using Artificial Intelligence techniques. Generally, the selection of appropriate cutting tool and parameters in metal cutting is carried out by experienced technician/cutting tool expert based on his knowledge base or extensive search from huge cutting tool database. The present proposed approach replaces the existing practice of physical search for tools from the databooks/tool catalogues with intelligent knowledge-based selection system. This system employs artificial intelligence based techniques such as artificial neural networks, fuzzy logic and genetic algorithm for decision making and optimization. This intelligence based optimal tool selection strategy is developed using Mathworks Matlab Version 7.11.0 and implemented. The cutting tool database was obtained from the tool catalogues of different tool manufacturers. This paper discusses in detail, the methodology and strategies employed for selection of appropriate cutting tool and optimization of process parameters based on multi-objective optimization criteria considering material removal rate, tool life and tool cost.

Multifactor Analysis of Roadheader’s Body Pose Responses during the Horizontal Cutting Process

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Kai Zong

2018-01-01

Full Text Available Based on the Lagrange equation in system dynamics, aiming at the horizontal cutting process, the dynamical coupling model of boom-type roadheader’s body pose was established. According to input problem of solving the model, a calculation method of the cutting head load was proposed, and the relationship between the cutting head load and pressure of the driving cylinders and swing angle of the cutting arm was obtained through simulating analysis. The simulation model was established to solve the dynamical coupling model. The cutting head load, horizontal swing angle of the cutting arm, and dip angle of coal seam were regarded as independent variables to perform changing parameter analysis in variations of the body pose. The field experiment was carried out, and the measured data is basically consistent with the simulation values. The results show that lateral displacement of the body can reach up to 6.5 cm, backward displacement can reach up to 5.2 cm, floor-based quantity can reach up to 11 cm, pitch angle of the body can reach up to 7.8°, and roll angle can reach up to 2.1°. Variations of the body pose parameters are influenced greatly by the cutting head load, while the influence from horizontal swing angle of the cutting arm and dip angle of coal seam is slighter. Among the pose parameters, floor-based quantity and pitch angle of the body vary relatively greatly, which tend to seriously influence forming quality of the roadway and should be mainly considered in deviation rectification of the roadheader’s body pose.

Machinability baja AISI 1040 pada proses bubut dengan variasi cutting speed dan feed rate

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AAIA Sri Komaladewi

2012-11-01

Full Text Available In order to obtain desired results of machining process (turning, parameter of process and material characteristic to be machined should be well known. This is due to different machining conditions and material yield different material machinability as well. It is needed to investigate of material machinability (AISI 1040 such as force, power and shear angle under different cutting speed (80, 160 and 240 m/min and feed rate (0.1, 0.2, and 0.3 mm/rev. The results of investigation show that; at the same cutting speed the higher feed rate the higher cutting force needed; the higher cutting speed and feed rate, the higher power needed; at feed rate 0.1 mm./rev and 0.3 mm/rev, the higher cutting speed the shear angles has a trend to incline; at feed rate 0.2 mm/rev, cutting speed from 80 to 160 m/min yield increasing of shear angle, however, from 160 to 240 m/min shear angle declines.

Investigation of Physical Phenomena and Cutting Efficiency for Laser Cutting on Anode for Li-Ion Batteries

Directory of Open Access Journals (Sweden)

Dongkyoung Lee

2018-02-01

Full Text Available Lithium-ion batteries have a higher energy density than other secondary batteries. Among the lithium-ion battery manufacturing process, electrode cutting is one of the most important processes since poor cut quality leads to performance degradation, separator protrusion, and local electric stress concentration. This may, eventually, lead to malfunction of lithium-ion batteries or explosion. The current mechanical cutting technology uses a contact process and this may lead to process instability. Furthermore, there are additional costs if the tools and cell design are changed. To solve these issues, laser cutting has been used. Conventional dependent parameters have limitations in investigating and explaining many physical phenomena during the laser cutting of electrodes. Therefore, this study proposes specific widths such as melting, top, and kerf width. Moreover, the relationship between laser parameters and multiphysical phenomena with the proposed widths are investigated. Five types of classification with regard to physical phenomena are presented and explained with SEM images. Cutting efficiency is estimated with the proposed widths. The proposed specific cutting widths, five types of geometrical classification, and cutting efficiency can be used as standardized parameters to evaluate the cutting quality.

Nanometric mechanical cutting of metallic glass investigated using atomistic simulation

Energy Technology Data Exchange (ETDEWEB)

Wu, Cheng-Da, E-mail: nanowu@cycu.edu.tw [Department of Mechanical Engineering, Chung Yuan Christian University, 200, Chung Pei Rd., Chung Li District, Taoyuan City 32023, Taiwan (China); Fang, Te-Hua, E-mail: fang.tehua@msa.hinet.net [Department of Mechanical Engineering, National Kaohsiung University of Applied Sciences, Kaohsiung 807, Taiwan (China); Su, Jih-Kai, E-mail: yummy_2468@yahoo.com.tw [Department of Mechanical Engineering, National Kaohsiung University of Applied Sciences, Kaohsiung 807, Taiwan (China)

2017-02-28

Highlights: • A nanoscale chip with a shear plane of 135° is extruded by the tool. • Tangential force and normal force increase with increasing tool nose radius. • Resistance factor increases with increasing cutting depth and temperature. - Abstract: The effects of cutting depth, tool nose radius, and temperature on the cutting mechanism and mechanics of amorphous NiAl workpieces are studied using molecular dynamics simulations based on the second-moment approximation of the many-body tight-binding potential. These effects are investigated in terms of atomic trajectories and flow field, shear strain, cutting force, resistance factor, cutting ratio, and pile-up characteristics. The simulation results show that a nanoscale chip with a shear plane of 135° is extruded by the tool from a workpiece surface during the cutting process. The workpiece atoms underneath the tool flow upward due to the adhesion force and elastic recovery. The required tangential force and normal force increase with increasing cutting depth and tool nose radius; both forces also increase with decreasing temperature. The resistance factor increases with increasing cutting depth and temperature, and decreases with increasing tool nose radius.

Observation of the molten metal behaviors during the laser cutting of thick steel specimens using attenuated process images

International Nuclear Information System (INIS)

Tamura, Koji; Yamagishi, Ryuichiro

2017-01-01

Molten metal behaviors during the laser cutting of carbon steel and stainless steel specimens up to 300 mm in thickness were observed to dismantle large steel objects for the nuclear decommissioning, where attenuated process images from both steels were observed for detailed process analysis. Circular and rod-like molten metal structures were observed at the laser irradiated region depending on the assist gas flow conditions. Molten metal blow-off and flow processes were observed as cutting processes. The observations were explained by the aerodynamic interaction of the melted surface layer. The method is useful for the detailed observation of the molten metal behaviors, and the results are informative to understand and optimize the laser cutting process of very thick steel specimens. (author)

Defect reduction for fabric cutting process to produce polo shirts : a case study of garment factory

Directory of Open Access Journals (Sweden)

Panicha Suttanako

2014-09-01

Full Text Available This research aims to study the factors affecting the crooked fabric cutting and to present the new cutting procedure that complies with the factors affecting the crooked fabric cutting of a case study. The defect in fabric cutting process was crooked fabric making nonconforming product. The cause and effect diagram was utilized to analyze and suggest related factors leading to the problem. It was showed that the number of times of knife sharpening and the number of layers in fabric paving would affect the crooked fabric cutting the design of experiment was applied to determine appropriate the level of these factors. The main factor significantly affected the crooked fabric cutting (p < 0.05 was the number of times of knife sharpening, but the number of layers in fabric paving and interaction between both factors would not significantly affect the crooked fabric cutting. The number of times of knife sharpening in the level 4 had been sharpened twenty times in each cutting round. The least average defective proportion was 0.0173. Then the new cutting procedure would significantly reduce average defective proportion. It could reduce the average number of defective items as 5.74 pieces in each cutting round or 70.52 percents.

Laser welding and ablation cutting process for hydraulic connections by remote handling in the ITER diagnostic port plug

International Nuclear Information System (INIS)

Pak, S.; Kim, Y.; Park, K.Y.; Lee, K.D.; Cheon, M.S.; Lee, H.G.

2010-01-01

To assess hydraulic connections between subcomponents of the International Thermonuclear Experimental Reactor (ITER) diagnostic port plug, we investigated the laser welding and ablation cutting process, which can be applied to remote handling maintenance. In this study, laser ablation cutting, which vaporizes a small amount of solid material directly into gas by focusing a laser beam of high-density energy, is adopted in order to overcome the limitation of the normal laser cutting technology that the head should be placed as close to the work piece as possible to blow out melt metal at a distance. Complete cutting of a work piece is obtained by repetitive multi-passes of the laser beam. The welding and cutting process were tested on the sample work pieces and finally on a prototype of a hydraulic connection module for remote handling. The results showed that this process can be a promising candidate for hydraulic connections by remote handling. Furthermore the design of the hydraulic connection module has been updated to resolve some technical difficulties that were found during the test.

Laser welding and ablation cutting process for hydraulic connections by remote handling in the ITER diagnostic port plug

Energy Technology Data Exchange (ETDEWEB)

Pak, S. [National Fusion Research Institute, 52 Eoeun-dong, Yuseong-gu, Daejeon (Korea, Republic of)], E-mail: paksunil@nfri.re.kr; Kim, Y.; Park, K.Y.; Lee, K.D. [Institute for Advanced Engineering, 633-2, Goan-ri, Baegam-myeon, Cheoin-gu, Yongin-si, Gyeonggi-do (Korea, Republic of); Cheon, M.S.; Lee, H.G. [National Fusion Research Institute, 52 Eoeun-dong, Yuseong-gu, Daejeon (Korea, Republic of)

2010-04-15

To assess hydraulic connections between subcomponents of the International Thermonuclear Experimental Reactor (ITER) diagnostic port plug, we investigated the laser welding and ablation cutting process, which can be applied to remote handling maintenance. In this study, laser ablation cutting, which vaporizes a small amount of solid material directly into gas by focusing a laser beam of high-density energy, is adopted in order to overcome the limitation of the normal laser cutting technology that the head should be placed as close to the work piece as possible to blow out melt metal at a distance. Complete cutting of a work piece is obtained by repetitive multi-passes of the laser beam. The welding and cutting process were tested on the sample work pieces and finally on a prototype of a hydraulic connection module for remote handling. The results showed that this process can be a promising candidate for hydraulic connections by remote handling. Furthermore the design of the hydraulic connection module has been updated to resolve some technical difficulties that were found during the test.

Measurement of Multiple Vitamin K Forms in Processed and Fresh-Cut Pork Products in the U.S. Food Supply.

Science.gov (United States)

Fu, Xueyan; Shen, Xiaohua; Finnan, Emily G; Haytowitz, David B; Booth, Sarah L

2016-06-08

Vitamin K food composition data have historically been limited to plant-based phylloquinone (vitamin K1). The purpose of this study was to expand analysis of vitamin K to animal products and to measure phylloquinone and 10 forms of menaquinones (vitamin K2) in processed and fresh-cut pork products. Nationally representative samples of processed pork products (n = 28) were obtained through USDA's National Food and Nutrition Analysis Program, and fresh pork (six cuts; n = 5 per cut) and bacon (n = 4) were purchased from local retail outlets. All samples were analyzed by high-performance liquid chromatography (phylloquinone and menaquinone-4) and atmospheric-pressure chemical ionization-liquid chromatography-mass spectrometry (menaquinone-5 to menaquinone-13). Although low in phylloquinone (processed pork products and fresh pork cuts contained menaquinone-4, menaquinone-10, and menaquinone-11 (range: [35.1 ± 11.0]-[534 ± 89.0] μg of menaquinones per 100 g). The total menaquinone contents of processed pork products were correlated with fat contents (r = 0.935). In summary, processed and fresh-cut pork products are a rich dietary source of menaquinones that are currently unaccounted for in assessment of vitamin K in the food supply.

Experimental and analytical combined thermal approach for local tribological understanding in metal cutting

International Nuclear Information System (INIS)

Artozoul, Julien; Lescalier, Christophe; Dudzinski, Daniel

2015-01-01

Metal cutting is a highly complex thermo-mechanical process. The knowledge of temperature in the chip forming zone is essential to understand it. Conventional experimental methods such as thermocouples only provide global information which is incompatible with the high stress and temperature gradients met in the chip forming zone. Field measurements are essential to understand the localized thermo-mechanical problem. An experimental protocol has been developed using advanced infrared imaging in order to measure temperature distribution in both the tool and the chip during an orthogonal or oblique cutting operation. It also provides several information on the chip formation process such as some geometrical characteristics (tool-chip contact length, chip thickness, primary shear angle) and thermo-mechanical information (heat flux dissipated in deformation zone, local interface heat partition ratio). A study is carried out on the effects of cutting conditions i.e. cutting speed, feed and depth of cut on the temperature distribution along the contact zone for an elementary operation. An analytical thermal model has been developed to process experimental data and access more information i.e. local stress or heat flux distribution. - Highlights: • A thermal analytical model is proposed for orthogonal cutting process. • IR thermography is used during cutting tests. • Combined experimental and modeling approaches are applied. • Heat flux and stress distribution at the tool-chip interface are determined. • The decomposition into sticking and sliding zones is defined.

Numerical analysis of the effect of the TEM00 radiation mode polarisation on the cut shape in laser cutting of thick metal sheets

International Nuclear Information System (INIS)

Zaitsev, A V; Kovalev, O B; Orishich, Anatolii M; Fomin, V M

2005-01-01

The effect of polarisation of a Gaussian beam on the radiation absorption during laser cutting of metals is investigated. A generalised formula is proposed for calculating the absorption coefficient, which describes the polarisation of three types (linear, elliptical, and circular), taking into account the fact that the beam may interact with a metal surface of an arbitrary shape. A comparison with the existing analogues (in the cases of linear and circular radiation polarisation) confirmed the advantage of employing the formula for the spatial description of the shape of the surface produced, which is highly important for processing (cutting, welding, drilling) of thick materials. The effect of laser radiation characteristics on the surface shape and cut depth in cutting stainless steel sheets is investigated numerically. It is shown for the first time that the cutting of materials by the TEM 00 beam is most efficient when the beam has elliptical polarisation directed along the direction of beam displacement and characterised by a specific axial ratio. (laser applications and other topics in quantum electronics)

TO DETERMINATION OF INFLUENCE FOR VARIATIONS IN LASER TREATMENT MODES ON TRIBOLOGICAL CHARACTERISTICS OF CUTTING TOOL

Directory of Open Access Journals (Sweden)

O. V. Diachenko

2016-01-01

Full Text Available The paper considers problems pertaining to higher durability and reliability of a cutting tool for cutting gastronomic products while using laser processing that leads to resistance increase of material operating surfaces against impact forces. Influence of laser fusion with additional doping on structure, microhardness, wear resistance for adhesive coatings of Fe–B–Cr–Si system has been studied in the paper. In order to solve a problem for selection of optimal qualitative and subsequently quantitative composition of a multi-component coating a mathematical modeling method using Scheffe’s simplex lattices has been used in the paper. Similar tendency for measuring micro-structure of all adhesive coatings fused by laser beams has been established in the paper. Increase in beam speed has caused the following microstructure changes: cast equilibrium, dendrite, supersaturated boride, carbide and boride. Response surface models have been found and they provide the possibility to assess influence quantity of laser processing parameters on microhardness of adhesive coatings obtained by laser doping and intensity of their wear under various conditions for all investigated compositions.It has been ascertained that there is no strict correlation between hardness and intensity of coating wear after laser doping used for adhesive coatings. This testifies to the fact that hardening has taken place not only due to an increase of carbide-boride phase, but also due to matrix hardening.In addition, a regression model for coating composition effect on tribological characteristics of the adhesive coatings has revealed that an optimal composition of a multicomponent coating ensuring maximum wear resistance of coatings constitutes B4C is 2/3 and 1/3 TaB. It has been determined that hardening of the adhesive coating after laser doping while using multicomponent coating occurs not only due to increase of carbide-boridnoy phase, but also due to matrix hardening.

Experimental research on the durability cutting tools for cutting-off steel profiles

Directory of Open Access Journals (Sweden)

Cristea Alexandru

2017-01-01

Full Text Available The production lines used for manufacturing U-shaped profiles are very complex and they must have high productivity. One of the most important stages of the fabrication process is the cutting-off. This paper presents the experimental research and analysis of the durability of the cutting tools used for cutting-off U-shaped metal steel profiles. The results of this work can be used to predict the durability of the cutting tools.

A new mathematical model of the surface degradation causing wear on the cutting tool`s flank land

OpenAIRE

Pаlmai, Z.

2011-01-01

Having reviewed the extensive literature on the wear of the cutting tool, we chose the theoretical description of flank wear as the subject matter of this paper. Based on the optical electron-optical and morphological studies of the physical characteristics of wear processes we came to the conclusion that the cutting distance need not only be taken into consideration in abrasive, adhesive processes but also in thermally activated diffusion, oxidation processes. Consequently, we propose the ap...

Fibre laser cutting stainless steel: Fluid dynamics and cut front morphology

Science.gov (United States)

Pocorni, Jetro; Powell, John; Deichsel, Eckard; Frostevarg, Jan; Kaplan, Alexander F. H.

2017-01-01

In this paper the morphology of the laser cut front generated by fibre lasers was investigated by observation of the 'frozen' cut front, additionally high speed imaging (HSI) was employed to study the fluid dynamics on the cut front while cutting. During laser cutting the morphology and flow properties of the melt film on the cut front affect cut quality parameters such as cut edge roughness and dross (residual melt attached to the bottom of the cut edge). HSI observation of melt flow down a laser cutting front using standard cutting parameters is experimentally problematic because the cut front is narrow and surrounded by the kerf walls. To compensate for this, artificial parameters are usually chosen to obtain wide cut fronts which are unrepresentative of the actual industrial process. This paper presents a new experimental cutting geometry which permits HSI of the laser cut front using standard, commercial parameters. These results suggest that the cut front produced when cutting medium section (10 mm thick) stainless steel with a fibre laser and a nitrogen assist gas is covered in humps which themselves are covered by a thin layer of liquid. HSI observation and theoretical analysis reveal that under these conditions the humps move down the cut front at an average speed of approximately 0.4 m/s while the covering liquid flows at an average speed of approximately 1.1 m/s, with an average melt depth at the bottom of the cut zone of approximately 0.17 mm.

Cutting temperature measurement and material machinability

Directory of Open Access Journals (Sweden)

Nedić Bogdan P.

2014-01-01

Full Text Available Cutting temperature is very important parameter of cutting process. Around 90% of heat generated during cutting process is then away by sawdust, and the rest is transferred to the tool and workpiece. In this research cutting temperature was measured with artificial thermocouples and question of investigation of metal machinability from aspect of cutting temperature was analyzed. For investigation of material machinability during turning artificial thermocouple was placed just below the cutting top of insert, and for drilling thermocouples were placed through screw holes on the face surface. In this way was obtained simple, reliable, economic and accurate method for investigation of cutting machinability.

A combination method of the theory and experiment in determination of cutting force coefficients in ball-end mill processes

Directory of Open Access Journals (Sweden)

Yung-Chou Kao

2015-10-01

Full Text Available In this paper, the cutting force calculation of ball-end mill processing was modeled mathematically. All derivations of cutting forces were directly based on the tangential, radial, and axial cutting force components. In the developed mathematical model of cutting forces, the relationship of average cutting force and the feed per flute was characterized as a linear function. The cutting force coefficient model was formulated by a function of average cutting force and other parameters such as cutter geometry, cutting conditions, and so on. An experimental method was proposed based on the stable milling condition to estimate the cutting force coefficients for ball-end mill. This method could be applied for each pair of tool and workpiece. The developed cutting force model has been successfully verified experimentally with very promising results.

Theoretical analysis of material removal mechanisms in pulsed laser fusion cutting of ceramics

Energy Technology Data Exchange (ETDEWEB)

Quintero, F [Dpto FIsica Aplicada, Universidad de Vigo, ETS Ingenieros Industriales, Lagoas-Marcosende 9, 36310 Vigo (Spain); Varas, F [Dpto Matematica Aplicada II, Universidad de Vigo, ETS Ingenieros Industriales, Lagoas-Marcosende 9, 36310 Vigo (Spain); Pou, J [Dpto FIsica Aplicada, Universidad de Vigo, ETS Ingenieros Industriales, Lagoas-Marcosende 9, 36310 Vigo (Spain); Lusquinos, F [Dpto FIsica Aplicada, Universidad de Vigo, ETS Ingenieros Industriales, Lagoas-Marcosende 9, 36310 Vigo (Spain); Boutinguiza, M [Dpto FIsica Aplicada, Universidad de Vigo, ETS Ingenieros Industriales, Lagoas-Marcosende 9, 36310 Vigo (Spain); Soto, R [Dpto FIsica Aplicada, Universidad de Vigo, ETS Ingenieros Industriales, Lagoas-Marcosende 9, 36310 Vigo (Spain); Perez-Amor, M [Dpto FIsica Aplicada, Universidad de Vigo, ETS Ingenieros Industriales, Lagoas-Marcosende 9, 36310 Vigo (Spain)

2005-02-21

It is well known that the efficiency of material removal mechanisms has a crucial influence on the performance and quality of the laser cutting process. However, they are very difficult to study since the physical processes and parameters which govern them are quite complicated to observe and measure experimentally. For this reason, the development of theoretical models to analyse the material removal mechanisms is very important for understanding the characteristics and influence of these processes. In this paper, a theoretical model of the pulsed laser fusion cutting of ceramics is presented. The material removal mechanisms from the cutting front are modelled under the assumption that the ceramic material may be, simultaneously, melted and evaporated by the laser radiation. Therefore, three ejection mechanisms are investigated together: ejection of molten material by the assist gas, evaporation of the liquid and ejection of molten material due to the recoil pressure generated by the evaporation from the cutting front. The temporal evolution of the material removal mechanisms and the thickness of the molten layer are solved for several laser pulse modes. Theoretical results are compared with experimental observations to validate the conclusions regarding the influence of frequency and pulse length on the cutting process.

Numerical investigation of heat transfer and friction factor characteristics in a circular tube fitted with V-cut twisted tape inserts.

Science.gov (United States)

Salman, Sami D; Kadhum, Abdul Amir H; Takriff, Mohd S; Mohamad, Abu Bakar

2013-01-01

Numerical investigation of the heat transfer and friction factor characteristics of a circular fitted with V-cut twisted tape (VCT) insert with twist ratio (y = 2.93) and different cut depths (w = 0.5, 1, and 1.5 cm) were studied for laminar flow using CFD package (FLUENT-6.3.26). The data obtained from plain tube were verified with the literature correlation to ensure the validation of simulation results. Classical twisted tape (CTT) with different twist ratios (y = 2.93, 3.91, 4.89) were also studied for comparison. The results show that the enhancement of heat transfer rate induced by the classical and V-cut twisted tape inserts increases with the Reynolds number and decreases with twist ratio. The results also revealed that the V-cut twisted tape with twist ratio y = 2.93 and cut depth w = 0.5 cm offered higher heat transfer rate with significant increases in friction factor than other tapes. In addition the results of V-cut twist tape compared with experimental and simulated data of right-left helical tape inserts (RLT), it is found that the V-cut twist tape offered better thermal contact between the surface and the fluid which ultimately leads to a high heat transfer coefficient. Consequently, 107% of maximum heat transfer was obtained by using this configuration.

Latest development of laser cutting

OpenAIRE

Wetzig, Andreas; Herwig, Patrick; Hauptmann, Jan; Goppold, Cindy; Baumann, Robert; Fürst, Andreas; Rose, Michael; Pinder, Thomas; Mahrle, Achim; Beyer, Eckhard

2016-01-01

Laser cutting was one of the first applications of laser material processing. Today, laser cutting is the most widespread application among laser material processing besides laser marking. Meanwhile, nearly each material can be cut by means of a laser, in particular since ultra short pulse lasers are available in the power range of up to 100 W. The to be cut material can come with thicknesses from a few microns till tens of millimeters as flat stock or as free form shapes. The paper will conc...

A risk modelling approach for setting process hygiene criteria for Salmonella in pork cutting plants, based on enterococci

DEFF Research Database (Denmark)

Bollerslev, Anne Mette; Hansen, Tina Beck; Nauta, Maarten

2015-01-01

Pork is known to be a key source of foodborne salmonellosis. Processing steps from slaughter to cutting and retail contribute to the Salmonella consumer exposure. In two extensive surveys comprising a total of 5,310 pork samples, cuttings and minced meat were analysed semiquantitatively for Salmo......Pork is known to be a key source of foodborne salmonellosis. Processing steps from slaughter to cutting and retail contribute to the Salmonella consumer exposure. In two extensive surveys comprising a total of 5,310 pork samples, cuttings and minced meat were analysed semiquantitatively...... for Salmonella and quantitatively for the hygiene indicator enterococci. The samples were collected in 2001/2002 and 2010/2011 in Danish cutting plants, retail supermarkets and butcher shops. A positive correlation between prevalence of Salmonella and number of enterococci was shown (Hansen et al., 2013......). As enterococci and Salmonella share a lower growth limit around 5°C, the positive correlation could imply that the meat had been exposed to temperatures above 5°C. Based on these findings, the objective of this study was to develop an approach for setting process hygiene criteria for predicting Salmonella risk...

Counterbalance of cutting force for advanced milling operations

Science.gov (United States)

Tsai, Nan-Chyuan; Shih, Li-Wen; Lee, Rong-Mao

2010-05-01

The goal of this work is to concurrently counterbalance the dynamic cutting force and regulate the spindle position deviation under various milling conditions by integrating active magnetic bearing (AMB) technique, fuzzy logic algorithm and an adaptive self-tuning feedback loop. Since the dynamics of milling system is highly determined by a few operation conditions, such as speed of spindle, cut depth and feedrate, therefore the dynamic model for cutting process is more appropriate to be constructed by experiments, instead of using theoretical approach. The experimental data, either for idle or cutting, are utilized to establish the database of milling dynamics so that the system parameters can be on-line estimated by employing the proposed fuzzy logic algorithm as the cutting mission is engaged. Based on the estimated milling system model and preset operation conditions, i.e., spindle speed, cut depth and feedrate, the current cutting force can be numerically estimated. Once the current cutting force can be real-time estimated, the corresponding compensation force can be exerted by the equipped AMB to counterbalance the cutting force, in addition to the spindle position regulation by feedback of spindle position. On the other hand, for the magnetic force is nonlinear with respect to the applied electric current and air gap, the characteristics of the employed AMB is investigated also by experiments and a nonlinear mathematic model, in terms of air gap between spindle and electromagnetic pole and coil current, is developed. At the end, the experimental simulations on realistic milling are presented to verify the efficacy of the fuzzy controller for spindle position regulation and the capability of the dynamic cutting force counterbalance.

Inactivation of Escherichia coli inoculated onto fresh-cut chopped cabbage using electron-beam processing.

Science.gov (United States)

Grasso, Elizabeth M; Uribe-Rendon, Roberto M; Lee, Ken

2011-01-01

During the past decade there were more than 50 reported outbreaks involving leafy green vegetables contaminated with foodborne pathogens. Leafy greens, including cabbage, are fresh foods rarely heated before consumption, which enables foodborne illness. The need for improved safety of fresh food drives the demand for nonthermal food processes to decrease the risk of pathogens while maintaining fresh quality. This study examines the efficacy of electron-beam (e-beam) irradiation in decreasing indigenous microflora on fresh-cut cabbage and determines the optimal dosage to pasteurize fresh-cut cabbage inoculated with Escherichia coli K-12. Fresh-cut cabbage (100 g) was inoculated with ∼8 log E. coli K-12 and e-beam irradiated at doses of 0, 1.0, 2.3, or 4.0 kGy. At 2.3 kGy there was 7-log reduction of E. coli K-12 in the fresh-cut cabbage. The D(10)-value for E. coli K-12 in fresh-cut cabbage was 0.564 kGy. E-beam irradiation is thus a viable nonthermal treatment that extends the shelf life and increases the safety of fresh cabbage by reducing or eliminating indigenous microflora and unwanted pathogens.

Multibeam Fibre Laser Cutting

DEFF Research Database (Denmark)

Olsen, Flemming Ove

The appearance of the high power high brilliance fibre laser has opened for new possibilities in laser materials processing. In laser cutting this laser has demonstrated high cutting performance compared to the dominating cutting laser, the CO2-laser. However, quality problems in fibre......-laser cutting have until now limited its application in metal cutting. In this paper the first results of proof-of-principle studies applying a new approach (patent pending) for laser cutting with high brightness short wavelength lasers will be presented. In the approach, multi beam patterns are applied...... to control the melt flow out of the cut kerf resulting in improved cut quality in metal cutting. The beam patterns in this study are created by splitting up beams from 2 single mode fibre lasers and combining these beams into a pattern in the cut kerf. The results are obtained with a total of 550 W of single...

Multibeam fiber laser cutting

DEFF Research Database (Denmark)

Olsen, Flemming Ove; Hansen, Klaus Schütt; Nielsen, Jakob Skov

2009-01-01

The appearance of the high power high brilliance fiber laser has opened for new possibilities in laser materials processing. In laser cutting this laser has demonstrated high cutting performance compared to the dominating Cutting laser, the CO2 laser. However, quality problems in fiber......-laser cutting have until now limited its application to metal cutting. In this paper the first results of proof-of-principle Studies applying a new approach (patent pending) for laser cutting with high brightness and short wavelength lasers will be presented. In the approach, multibeam patterns are applied...... to control the melt flow out of the cut kerf resulting in improved cut quality in metal cutting. The beam patterns in this study are created by splitting up beams from two single mode fiber lasers and combining these beams into a pattern in the cut kerf. The results are obtained with a total of 550 W...

Chip science: Basic study of the single-point cutting process

International Nuclear Information System (INIS)

Donaldson, R.R.; Riddle, R.A.; Syn, C.K.; Taylor, J.S.

1986-01-01

Wear that diamond tools sustain during the cutting of electroless nickel (eNi) has been measured. Wear was detected at previously unattained levels, down to 100 A, and it was found that the tool wear resulted in a burnishing action after a relatively short cutting distance. To provide a more direct connection between computer-based modeling and experimental measurements, macroscopic cutting tests on a well-characterized aluminum material were also performed. The results showed good agreement between calculated and measured cutting forces

Annealed proton exchanged optical waveguides in lithium niobate differences between the X- and Z-cuts

CERN Document Server

Nekvindova, P; Cervena, J; Budnar, M; Razpet, A; Zorko, B; Pelicon, P; 10.1016/S0925-3467(01)00186-0

2002-01-01

Summarizes results and assessments of our systematic fabrication and characterization of proton exchanged (PE) and annealed proton exchanged (APE) waveguides in lithium niobate. This study focused on different behavior of crystallographically diverse X(1120) and Z (0001) substrate cuts during waveguide fabrication, and differences in characteristics of the resulting waveguides. Non-toxic adipic acid was used as a proton source, and the waveguides properties were defined by mode spectroscopy (waveguide characteristics) and neutron depth profiling (NDP, lithium concentration and distribution), infrared vibration spectra and elastic recoil detection analysis (ERDA, concentration and depth distribution of hydrogen). It was discovered that the X-cut structure is more permeable for moving particles (lithium and hydrogen ions), which leads to a higher effectiveness of the PE process within the X-cut. The explanation of this phenomenon is based on fitting X-cut orientation towards cleavage planes of lithium niobate c...

A methodology to simulate the cutting process for a nuclear dismantling simulation based on a digital manufacturing platform

International Nuclear Information System (INIS)

Hyun, Dongjun; Kim, Ikjune; Lee, Jonghwan; Kim, Geun-Ho; Jeong, Kwan-Seong; Choi, Byung Seon; Moon, Jeikwon

2017-01-01

Highlights: • Goal is to provide existing tech. with cutting function handling dismantling process. • Proposed tech. can handle various cutting situations in the dismantlement activities. • Proposed tech. can be implemented in existing graphical process simulation software. • Simulation results have demonstrated that the proposed technology achieves its goal. • Proposed tech. enlarges application of graphic simulation into dismantlement activity. - Abstract: This study proposes a methodology to simulate the cutting process in a digital manufacturing platform for the flexible planning of nuclear facility decommissioning. During the planning phase of decommissioning, visualization and verification using process simulation can be powerful tools for the flexible planning of the dismantling process of highly radioactive, large and complex nuclear facilities. However, existing research and commercial solutions are not sufficient for such a situation because complete segmented digital models for the dismantling objects such as the reactor vessel, internal assembly, and closure head must be prepared before the process simulation. The preparation work has significantly impeded the broad application of process simulation due to the complexity and workload. The methodology of process simulation proposed in this paper can flexibly handle various dismantling processes including repetitive object cuttings over heavy and complex structures using a digital manufacturing platform. The proposed methodology, which is applied to dismantling scenarios of a Korean nuclear power plant in this paper, is expected to reduce the complexity and workload of nuclear dismantling simulations.

Absorbing Markov Chain Models to Determine Optimum Process Target Levels in Production Systems with Dual Correlated Quality Characteristics

Directory of Open Access Journals (Sweden)

Mohammad Saber Fallah Nezhad

2012-03-01

Full Text Available For a manufacturing organization to compete effectively in the global marketplace, cutting costs and improving overall efficiency is essential.  A single-stage production system with two independent quality characteristics and different costs associated with each quality characteristic that falls below a lower specification limit (scrap or above an upper specification limit (rework is presented in this paper. The amount of reworks and scraps are assumed to be depending on the process parameters such as process mean and standard deviation thus the expected total profit is significantly dependent on the process parameters. This paper develops a Markovian decision making model for determining the process means. Sensitivity analyzes is performed to validate, and a numerical example is given to illustrate the proposed model. The results showed that the optimal process means extremely effects on the quality characteristics’ parameters.

Laser cutting eliminates nucleic acid cross-contamination in dried-blood-spot processing.

Science.gov (United States)

Murphy, Sean C; Daza, Glenda; Chang, Ming; Coombs, Robert

2012-12-01

Dried blood spots (DBS) are useful for molecular assays but are prone to false positives from cross-contamination. In our malaria DBS assay, cross-contamination was encountered despite cleaning techniques suitable for HIV-1. We therefore developed a contact-free laser cutting system that effectively eliminated cross-contamination during DBS processing.

A mathematical model and an approximate method for calculating the fracture characteristics of nonmetallic materials during laser cutting

Energy Technology Data Exchange (ETDEWEB)

Smorodin, F.K.; Druzhinin, G.V.

1991-01-01

A mathematical model is proposed which describes the fracture behavior of amorphous materials during laser cutting. The model, which is based on boundary layer equations, is reduced to ordinary differential equations with the corresponding boundary conditions. The reduced model is used to develop an approximate method for calculating the fracture characteristics of nonmetallic materials.

Grading technologies for the manufacture of innovative cutting blades

Science.gov (United States)

Rostek, Tim; Homberg, Werner

2018-05-01

Cutting blades for harvesting applications are used in a variety of agricultural machines. These parts are in contact with highly abrasive lawn clippings and often wear out within hours which results in high expensive re-sharpening maintenance. This paper relates to manufacturing techniques enhancing the durability of cutting blades based on a structural analysis of the prevailing wear mechanisms containing chipping and abrasive wear. Each mechanism results in specific demands on the cutting edge's mechanical characteristics. The design of evaluation methods respectively is one issue of the paper. This is basis for approaches to improve the cutting edge performance on purpose. On option to improve abrasive wear resistance and, thus, service life is the application of locally graded steel materials as semi-finished products for self-sharpening cutting blades. These materials comprise a layered structure consisting of a hard, wear resistant layer and a relatively softer layer which is lesser wear resistant. As the cutting blade is subjected to wear conditions, the less wear resistant layer wears faster than the relatively more wear resistant harder layer revealing a durable cross section of the cutting edge and, thus, cutting performance. Anyways, chipping is another key issue on the cutting edge's lifetime. Here, the cutting edges cross section by means of geometry and grind respectively as well as its mechanical properties matter. FEM analysis reveal innovative options to optimize the cross section of the blade as well as thermomechanical strengthening add further strength to reduce chipping. This paper contains a comprehensive strategy to improve cutting blades with use of innovative manufacturing technologies which apply application-specific graded mechanical characteristics and, thus, significantly improved performance characteristics.

Quality Analysis of Cutting Steel Using Laser

Directory of Open Access Journals (Sweden)

Vladislav Markovič

2013-02-01

Full Text Available The article explores the quality dependence of the edge surface of steel C45 LST EN 10083-1 obtained cutting the material using laser on different cutting regimes and variations in the thickness of trial steel. The paper presents the influence of the main modes of laser cutting equipment Trulaser 3030, including cutting speed, pressure, angle and the thickness of the surface on the quality characteristics of the sample. The quality of the edge after laser cutting is the most important indicator influencing such technological spread in industry worldwide. Laser cutting is the most popular method of material cutting. Therefore, the article focuses on cutting equipment, cutting defects and methods of analysis. Research on microstructure, roughness and micro-toughness has been performed with reference to edge samples. At the end of the publication, conclusions are drawn.Article in Lithuanian

Quality Analysis of Cutting Steel Using Laser

Directory of Open Access Journals (Sweden)

Vladislav Markovič

2012-12-01

Full Text Available The article explores the quality dependence of the edge surface of steel C45 LST EN 10083-1 obtained cutting the material using laser on different cutting regimes and variations in the thickness of trial steel. The paper presents the influence of the main modes of laser cutting equipment Trulaser 3030, including cutting speed, pressure, angle and the thickness of the surface on the quality characteristics of the sample. The quality of the edge after laser cutting is the most important indicator influencing such technological spread in industry worldwide. Laser cutting is the most popular method of material cutting. Therefore, the article focuses on cutting equipment, cutting defects and methods of analysis. Research on microstructure, roughness and micro-toughness has been performed with reference to edge samples. At the end of the publication, conclusions are drawn.Article in Lithuanian

Experimental study on concrete cutting by CO2 laser beam

International Nuclear Information System (INIS)

Kutsumizu, Akira; Tomura, Hidemasa; Wakizaka, Tatsuya; Hishikawa, Kyoichi; Moriya, Masahiro

1994-01-01

Methods for dismantling nuclear reactor facilities must meet particularly exacting requirements imposed by heavily reinforced and radioactivated reactor shield walls. Conventional methods do not meet all such requirements, however. Intrigued by excellent characteristics of the laser cutting method relative to nuclear facility demolition, we carried out an experimental study to make a comprehensive evaluation of its characteristics, especially for deep cutting, with success in identifying main factors affecting the cutting depth of a laser and characterizing its cutting behavior. The study results indicate that a 50 kW class CO 2 laser has a potential to provide a practicable cutting speed and depth. (author)

Multilayer composition coatings for cutting tools: formation and performance properties

Science.gov (United States)

Tabakov, Vladimir P.; Vereschaka, Anatoly S.; Vereschaka, Alexey A.

2018-03-01

The paper considers the concept of a multi-layer architecture of the coating in which each layer has a predetermined functionality. Latest generation of coatings with multi-layered architecture for cutting tools secure a dual nature of the coating, in which coatings should not only improve the mechanical and physical characteristics of the cutting tool material, but also reduce the thermo-mechanical effect on the cutting tool determining wear intensity. Here are presented the results of the development of combined methods of forming multi-layer coatings with improved properties. Combined method of forming coatings using a pulsed laser allowed reducing excessively high levels of compressive residual stress and increasing micro hardness of the multilayered coatings. The results in testing coated HSS tools showed that the use of additional pulse of laser processing increases tool life up to 3 times. Using filtered cathodic vacuum arc deposition for the generation of multilayer coatings based on TiAlN compound has increased the wear-resistance of carbide tools by 2 fold compared with tool life of cutting tool with commercial TiN coatings. The aim of this study was to develop an innovative methodological approach to the deposition of multilayer coatings for cutting tools with functional architectural selection, properties and parameters of the coating based on sound knowledge of coating failure in machining process.

Demonstration test of the spent fuel rod cutting process with tube cutter mechanism

International Nuclear Information System (INIS)

Lee, Jong Youl; Jung, Jae Hoo; Hong, Dong Hee; Yoon, Ji Sup; Lee, Eun Pyo

2001-03-01

In this paper, the verification by computer graphics technology for the spent fuel rod cutting devise which belongs to the spent fuel disassembly processes, the performance tests of the real device, and the demonstration tests with tube cutter mechanism are described. The graphical design system is used throughout the design stages from conceptual design to motion analysis like collision detection. By using this system, the device and the process are optimized. The performance test of the real device and the demonstration test using the tube cutter mechanism in the hot cell are carried out. From these results, the spent fuel rod cutting device is improved based on the considerations of circularity of the rod cross-section, debris generation, and fire risk etc. Also, this device is improved to be operated automatically via remote control system considering later use in closed environment like Hot-cell (radioactive area) and the modulization in the structure of this device makes maintenance easy. The result of the performance test and the demonstration in this report is expected to contribute to the optimization of the pre-treatment processes for the reuse of the spent fuel like DUPIC process and the final disposal

High temperature and dynamic testing of AHSS for an analytical description of the adiabatic cutting process

Science.gov (United States)

Winter, S.; Schmitz, F.; Clausmeyer, T.; Tekkaya, A. E.; F-X Wagner, M.

2017-03-01

In the automotive industry, advanced high strength steels (AHSS) are widely used as sheet part components to reduce weight, even though this leads to several challenges. The demand for high-quality shear cutting surfaces that do not require reworking can be fulfilled by adiabatic shear cutting: High strain rates and local temperatures lead to the formation of adiabatic shear bands (ASB). While this process is well suited to produce AHSS parts with excellent cutting surface quality, a fundamental understanding of the process is still missing today. In this study, compression tests in a Split-Hopkinson Pressure Bar with an initial strain rate of 1000 s-1 were performed in a temperature range between 200 °C and 1000 °C. The experimental results show that high strength steels with nearly the same mechanical properties at RT may possess a considerably different behavior at higher temperatures. The resulting microstructures after testing at different temperatures were analyzed by optical microscopy. The thermo-mechanical material behavior was then considered in an analytical model. To predict the local temperature increase that occurs during the adiabatic blanking process, experimentally determined flow curves were used. Furthermore, the influence of temperature evolution with respect to phase transformation is discussed. This study contributes to a more complete understanding of the relevant microstructural and thermo-mechanical mechanisms leading to the evolution of ASB during cutting of AHSS.

Dictionary: Welding, cutting and allied processes. Pt. 2. German/English. Fachwoerterbuch: Schweissen, Schneiden und verwandte Verfahren. Bd. 2. Deutsch/Englisch

Energy Technology Data Exchange (ETDEWEB)

Kleiber, A W

1987-01-01

The dictionary contains approximately 40 000 entries covering all aspects of welding technology. It is based on the evaluation of numerous English, American and German sources. This comprehensive and up to date dictionary will be a reliable and helpful aid in evaluation and translating. The dictionary covers the following areas: Welding: gas welding, arc welding, gas shielded welding, resistance welding, welding of plastics, special welding processes; Cutting: flame cutting, arc cutting and special thermal cutting processes; Soldering: brazing and soldering; Other topics: thermal spraying, metal to metal adhesion, welding filler materials and other consumables, test methods, plant and equipment, accessories, automation, welding trade, general welding terminology.

Laser Cutting of Carbon Fiber Fabrics

Science.gov (United States)

Fuchs, A. N.; Schoeberl, M.; Tremmer, J.; Zaeh, M. F.

Due to their high weight-specific mechanical stiffness and strength, parts made from carbon fiber reinforced polymers (CFRP) are increasingly used as structural components in the aircraft and automotive industry. However, the cutting of preforms, as with most automated manufacturing processes for CFRP components, has not yet been fully optimized. This paper discusses laser cutting, an alternative method to the mechanical cutting of preforms. Experiments with remote laser cutting and gas assisted laser cutting were carried out in order to identify achievable machining speeds. The advantages of the two different processes as well as their fitness for use in mass production are discussed.

Regularities of dust formation during stone cutting for construction works

Directory of Open Access Journals (Sweden)

V.G. Lebedev

2016-09-01

Full Text Available When cutting stone, a large amount of dust release, which is a mixture of small, mostly sharp, mineral particles. Shallow dry dust with inhalation causes the pathological changes in organs that are a consequence of infiltration of acute and solids particles. Despite the importance of this problem, the questions of dust generation during the various working processes and its fractions distribution are practically not considered. This determines the time of dust standing in the air and its negative impact on a person. Aim: The aim of this research is to study the process of dusting during stones cutting and dust distribution on fractions regularities and quantification of dust formation process in order to improve the production equipment, staff individual and collective safety equipment. Materials and Methods: Many types of cutting can be divided into two types - a “dry” cutting and cutting with fluid. During “dry” cutting a dust represents a set of micro-chips which are cut off by the abrasive grains. The size of such chips very small: from a micrometer to a few micrometers fraction. Thus, the size of chips causes the possibility of creating dust slurry with low fall velocity, and which is located in the working space in large concentrations. Results: The following characteristic dependences were obtained as a result of research: dependence of the dust fall from the size of the dust particles, size of dust particles from minute feeding and grain range wheel, the specific amount of dust from the number of grit abrasive wheel and the temperature of the dust particles from the feeding at wheel turnover. It was shown that the distribution of chips (dust by size will request of a normal distribution low. Dimensions of chips during cut are in the range of 0.4...6 μm. Thus, dust slurry is formed with time of particles fall of several hours. This creates considerable minute dust concentration - within 0.28∙10^8...1.68∙10^8 units/m3.

Study of melt flow dynamics and influence on quality for CO{sub 2} laser fusion cutting

Energy Technology Data Exchange (ETDEWEB)

Riveiro, A; Quintero, F; Lusquinos, F; Comesana, R; Pou, J [Applied Physics Department, University of Vigo, ETSII, Lagoas-Marcosende, 9, 36310 Vigo (Spain)

2011-04-06

The understanding of melt flow dynamics during fusion laser cutting is still a topic of great importance because this determines the quality characteristics of the processed workpiece. Despite the complexity of the experimental study of the physical processes involved in this technique, fusion laser cutting can be visualized during the processing of glass because this material absorbs the laser radiation provided by a CO{sub 2} laser but shows transparency to visible radiation. Then, we present in this work the results of the study of the melt flow dynamics during laser cutting of glass. Under different experimental conditions, the dynamics of the cutting front and its complete geometry (front wall inclination), and the evolution of the melt along the cut edge were analysed using a high-speed video camera to study the process. A phenomenon concerning the plasma plume formed during the process was observed, which has not been previously reported in the literature. This can displace the normal shock wave (MSD) commonly formed in the inlet kerf and can affect the assist gas flow into the kerf. On the other hand, the analysis of the recorded images allowed the determination of not only the amount of molten material along the cut edge but also the direction and velocity of the melt. Relevant processing parameters affecting the flow of molten material were assessed. These results were used as a basis to explain the different processes involved in the generation of dross, a typical imperfection appearing in laser cutting.

The cutting of metals via plastic buckling

Science.gov (United States)

Udupa, Anirudh; Viswanathan, Koushik; Ho, Yeung; Chandrasekar, Srinivasan

2017-06-01

The cutting of metals has long been described as occurring by laminar plastic flow. Here we show that for metals with large strain-hardening capacity, laminar flow mode is unstable and cutting instead occurs by plastic buckling of a thin surface layer. High speed in situ imaging confirms that the buckling results in a small bump on the surface which then evolves into a fold of large amplitude by rotation and stretching. The repeated occurrence of buckling and folding manifests itself at the mesoscopic scale as a new flow mode with significant vortex-like components-sinuous flow. The buckling model is validated by phenomenological observations of flow at the continuum level and microstructural characteristics of grain deformation and measurements of the folding. In addition to predicting the conditions for surface buckling, the model suggests various geometric flow control strategies that can be effectively implemented to promote laminar flow, and suppress sinuous flow in cutting, with implications for industrial manufacturing processes. The observations impinge on the foundations of metal cutting by pointing to the key role of stability of laminar flow in determining the mechanism of material removal, and the need to re-examine long-held notions of large strain deformation at surfaces.

Optimization of cutting parameters for machining time in turning process

Science.gov (United States)

Mavliutov, A. R.; Zlotnikov, E. G.

2018-03-01

This paper describes the most effective methods for nonlinear constraint optimization of cutting parameters in the turning process. Among them are Linearization Programming Method with Dual-Simplex algorithm, Interior Point method, and Augmented Lagrangian Genetic Algorithm (ALGA). Every each of them is tested on an actual example – the minimization of production rate in turning process. The computation was conducted in the MATLAB environment. The comparative results obtained from the application of these methods show: The optimal value of the linearized objective and the original function are the same. ALGA gives sufficiently accurate values, however, when the algorithm uses the Hybrid function with Interior Point algorithm, the resulted values have the maximal accuracy.

Experimental Research and Mathematical Modeling of Parameters Effecting on Cutting Force and SurfaceRoughness in CNC Turning Process

Science.gov (United States)

Zeqiri, F.; Alkan, M.; Kaya, B.; Toros, S.

2018-01-01

In this paper, the effects of cutting parameters on cutting forces and surface roughness based on Taguchi experimental design method are determined. Taguchi L9 orthogonal array is used to investigate the effects of machining parameters. Optimal cutting conditions are determined using the signal/noise (S/N) ratio which is calculated by average surface roughness and cutting force. Using results of analysis, effects of parameters on both average surface roughness and cutting forces are calculated on Minitab 17 using ANOVA method. The material that was investigated is Inconel 625 steel for two cases with heat treatment and without heat treatment. The predicted and calculated values with measurement are very close to each other. Confirmation test of results showed that the Taguchi method was very successful in the optimization of machining parameters for maximum surface roughness and cutting forces in the CNC turning process.

Cut It Up and Put It Back Together: Cut-up and Collage as Tools to Overcome Academic Deadlock

DEFF Research Database (Denmark)

Bager-Elsborg, Anna; Loads, Daphne

2016-01-01

This ‘On the Horizon’ paper concerns creativity in the research process as a way to overcome unhelpful pre-understandings and ‘false clarity’. This paper gives an idea of how we can allow research to be as complex and messy as reality. Cut-up and collage are introduced and suggested as a way...... of letting go of rational analysis and allowing subconscious observations to come forward. The research example is from a project examining the disciplinary characteristics of academic law in a research intensive university...

The reliability analysis of cutting tools in the HSM processes

OpenAIRE

W.S. Lin

2008-01-01

Purpose: This article mainly describe the reliability of the cutting tools in the high speed turning by normaldistribution model.Design/methodology/approach: A series of experimental tests have been done to evaluate the reliabilityvariation of the cutting tools. From experimental results, the tool wear distribution and the tool life are determined,and the tool life distribution and the reliability function of cutting tools are derived. Further, the reliability ofcutting tools at anytime for h...

Experimental study on concrete cutting by CO{sub 2} laser beam

Energy Technology Data Exchange (ETDEWEB)

Kutsumizu, Akira; Tomura, Hidemasa; Wakizaka, Tatsuya; Hishikawa, Kyoichi; Moriya, Masahiro [Ohbayashi Corp., Tokyo (Japan)

1994-10-01

Methods for dismantling nuclear reactor facilities must meet particularly exacting requirements imposed by heavily reinforced and radioactivated reactor shield walls. Conventional methods do not meet all such requirements, however. Intrigued by excellent characteristics of the laser cutting method relative to nuclear facility demolition, we carried out an experimental study to make a comprehensive evaluation of its characteristics, especially for deep cutting, with success in identifying main factors affecting the cutting depth of a laser and characterizing its cutting behavior. The study results indicate that a 50 kW class CO{sub 2} laser has a potential to provide a practicable cutting speed and depth. (author).

Performance evaluation of extractor cutting blade configuration in Inulin extraction process from Dahlia sp. L tuber

Science.gov (United States)

Sundari, E.; Praputri, E.; Marthiana, W.; Jaya, M.

2018-03-01

Inulin, a polysaccharide plant-based nutrient, can be isolated from dahlia flower tubers by liquid-solid extraction processes and is generally carried out in an extractor tank equipped with an agitator. To accelerate the diffusion rate of solute from the solid phase (bulk phase) to the external surface (boundary layer) in order to increase yield of inulin, the size reduction of material is required. The purpose of this research was to design the cutting blade needed for dahlia tuber size reduction and investigate the effect of blade types, agitator speed (350, 700, 1050, and 1400 rpm), and configuration of cutting blade to material fineness at 90 minutes of contacting time. The results showed that higher cutting blade speed results in higher cut material fineness rate. The best conditions was achieved by the configuration of two four-blade turbine combined with one three-blade turbine with fineness rate more than 90% in 30 minutes of contacting time at every variation of agitator speed. The cutting blade designed in this study can be used for size reduction purpose of tubers other than dahlia tubers.

Modelling and Bi-objective Optimization of Soil Cutting and Pushing Process for Bulldozer and its Blade

Science.gov (United States)

Barakat, Nada; Sharma, Deepak

2017-12-01

Bulldozer is an earth moving machine, which is mainly used for cutting and pushing soil. The process of soil cutting and pushing involves various decisions making to make it optimum. The decisions are generally made based on the experience of practitioners that may not be optimum for different working conditions. In this paper, a bi-objective optimization problem is modelled so that the optimum values of decision variables can be determined. The objective functions are proposed to make the process economic and productive by minimizing the cutting force on a bulldozer blade and maximizing the blade capacity. A constraint is also developed on the power requirement from a bulldozer to overcome resistance. The problem is solved using ɛ-constraint method and multi-objective genetic algorithm. The approximate Pareto-optimal solutions and their perturbation analysis are presented. Various relationships are evolved from the post-optimal analysis that can be used for making guidelines for decision making for the process. The originality of this paper lies in developing the bi-objective formulation and in presenting various relationships by the post-optimal analysis, which has sparingly done in the domain literature.

Numerical Modeling of the Work Piece Region in the Plasma Arc Cutting Process

Science.gov (United States)

Osterhouse, David

The plasma arc cutting process is widely used for the cutting of metals. The process, however, is not fully understood and further understanding will lead to further improvements. This work aims to elucidate the fundamental physical phenomena in the region where the plasma interacts with the work piece through the use of numerical modeling techniques. This model follows standard computational fluid dynamic methods that have been suitably modified to include plasma effects, assuming either local thermodynamic equilibrium or a slight non-equilibrium captured by the two-temperature assumption. This is implemented in the general purpose, open source CFD package, OpenFOAM. The model is applied to a plasma flow through a geometry that extends from inside the plasma torch to the bottom of the slot cut in the work piece. The shape of the kerf is taken from experimental measurements. The results of this model include the temperature, velocity, and electrical current distribution throughout the plasma. From this, the heat flux to and drag force on the work piece are calculated. The location of the arc attachment in the cut slot is also noted because it is a matter of interest in the published literature as well as significantly effecting the dynamics of the heat flux and drag force. The results of this model show that the LTE formulation is not sufficient to capture the physics present due to unphysical fluid dynamic instabilities and numerical problems with the arc attachment. The two-temperature formulation, however, captures a large part of the physics present. Of particular note, it is found that an additional inelastic collision factor is necessary to describe the increased energy transfer between electrons and diatomic molecules, which is widely neglected in published literature. It is also found that inclusion of the oxygen molecular ion is necessary to accurately describe the plasma flow, which has been neglected in all published two-temperature oxygen calculations

Effect of processing on the disappearance of pesticide residues in fresh-cut lettuce: Bioavailability and dietary risk.

Science.gov (United States)

Camara, Miguel A; Barba, Alberto; Cermeño, Sandra; Martinez, Gracia; Oliva, Jose

2017-12-02

The aim of this research is to establish the processing factors of six pesticides durong the preparation of fresh-cut lettuce and to assess the risk of ingestion of pesticide residues associated with the consumption of the same. A field study was carried out on the dissipation of three insecticides (imidacloprid, tebufenozide, cypermethrin) and three fungicides (metalaxyl, tebuconazole, azoxystrobin) during treatment conditions simulating those used for commercial fresh-cut lettuce. A simultaneous residue analysis method is validated using QuEChERS extraction with acetonitrile and CG-MS and LC-MS/MS analysis. The residues detected after field application never exceed the established Maximum Residue Limits. The processing factors were generally less than 1 (between 0.34 for tebufenozide and 0.53 for imidacloprid), indicating that the process, as a whole, considerably reduces residue levels in processed lettuce compared to fresh lettuce. It is confirmed that cutting, followed by washing and drying, considerably reduces the residues. A matrix effect in the dialyzation of the pesticides is observed and the in vitro study of bioavailability establishes a low percentage of stomach absorption capacity (lettuce showed no concerns for consumer health.

Design and accuracy analysis of a metamorphic CNC flame cutting machine for ship manufacturing

Science.gov (United States)

Hu, Shenghai; Zhang, Manhui; Zhang, Baoping; Chen, Xi; Yu, Wei

2016-09-01

The current research of processing large size fabrication holes on complex spatial curved surface mainly focuses on the CNC flame cutting machines design for ship hull of ship manufacturing. However, the existing machines cannot meet the continuous cutting requirements with variable pass conditions through their fixed configuration, and cannot realize high-precision processing as the accuracy theory is not studied adequately. This paper deals with structure design and accuracy prediction technology of novel machine tools for solving the problem of continuous and high-precision cutting. The needed variable trajectory and variable pose kinematic characteristics of non-contact cutting tool are figured out and a metamorphic CNC flame cutting machine designed through metamorphic principle is presented. To analyze kinematic accuracy of the machine, models of joint clearances, manufacturing tolerances and errors in the input variables and error models considering the combined effects are derived based on screw theory after establishing ideal kinematic models. Numerical simulations, processing experiment and trajectory tracking experiment are conducted relative to an eccentric hole with bevels on cylindrical surface respectively. The results of cutting pass contour and kinematic error interval which the position error is from-0.975 mm to +0.628 mm and orientation error is from-0.01 rad to +0.01 rad indicate that the developed machine can complete cutting process continuously and effectively, and the established kinematic error models are effective although the interval is within a `large' range. It also shows the matching property between metamorphic principle and variable working tasks, and the mapping correlation between original designing parameters and kinematic errors of machines. This research develops a metamorphic CNC flame cutting machine and establishes kinematic error models for accuracy analysis of machine tools.

BACFIRE, Minimal Cut Sets Common Cause Failure Fault Tree Analysis

International Nuclear Information System (INIS)

Fussell, J.B.

1983-01-01

1 - Description of problem or function: BACFIRE, designed to aid in common cause failure analysis, searches among the basic events of a minimal cut set of the system logic model for common potential causes of failure. The potential cause of failure is called a qualitative failure characteristics. The algorithm searches qualitative failure characteristics (that are part of the program input) of the basic events contained in a set to find those characteristics common to all basic events. This search is repeated for all cut sets input to the program. Common cause failure analysis is thereby performed without inclusion of secondary failure in the system logic model. By using BACFIRE, a common cause failure analysis can be added to an existing system safety and reliability analysis. 2 - Method of solution: BACFIRE searches the qualitative failure characteristics of the basic events contained in the fault tree minimal cut set to find those characteristics common to all basic events by either of two criteria. The first criterion can be met if all the basic events in a minimal cut set are associated by a condition which alone may increase the probability of multiple component malfunction. The second criterion is met if all the basic events in a minimal cut set are susceptible to the same secondary failure cause and are located in the same domain for that cause of secondary failure. 3 - Restrictions on the complexity of the problem - Maxima of: 1001 secondary failure maps, 101 basic events, 10 cut sets

Performance of Process Damping in Machining Titanium Alloys at Low Cutting Speed with Different Helix Tools

International Nuclear Information System (INIS)

Shaharun, M A; Yusoff, A R; Reza, M S; Jalal, K A

2012-01-01

Titanium is a strong, lustrous, corrosion-resistant and transition metal with a silver color to produce strong lightweight alloys for industrial process, automotive, medical instruments and other applications. However, it is very difficult to machine the titanium due to its poor machinability. When machining titanium alloys with the conventional tools, the wear rate of the tool is rapidly accelerate and it is generally difficult to achieve at high cutting speed. In order to get better understanding of machining titanium alloy, the interaction between machining structural system and the cutting process which result in machining instability will be studied. Process damping is a useful phenomenon that can be exploited to improve the limited productivity of low speed machining. In this study, experiments are performed to evaluate the performance of process damping of milling under different tool helix geometries. The results showed that the helix of 42° angle is significantly increase process damping performance in machining titanium alloy.

Calculating Parameters of Chip Formation and Cutting Forces of Plastic Materials

Directory of Open Access Journals (Sweden)

S. V Grubyi

2017-01-01

Full Text Available In addition to the kinematics and geometric parameters of the tool, parameters of chip formation and cutting forces lay the groundwork for theoretical analysis of various types of machining.The objective of research activities is to develop a calculation technique to evaluate parameters of chip formation and cutting forces when machining such plastic materials as structural carbon and alloy steels, and aluminum alloys. The subject of research activities is directly a cutting process, algorithms and calculation methods in the field under consideration. A theoretical (calculated method to analyse parameters was used. The results of qualitative and quantitative calculations were compared with the published experimental data.As to the chip formation and cutting forces, a model with a single shear plane is analyzed, which allows a quantitative evaluation of the parameters and of the process factors. Modern domestic and foreign authors’ publications of cutting metals use this model on the reasonable grounds. The novelty of the proposed technique is that calculation of parameters and cutting forces does not require experimental research activities and is based on using the known mechanical characteristics of machined and tool materials. The calculation results are parameters, namely the shear angle, velocity factor of the chip, relative shift, friction coefficient at the front surface, cutting forces, etc. Calculation of these parameters will allow us to pass on to the thermo-physical problems, analysis of tool wear and durability, accuracy, quality and performance rate.The sequence of calculations is arranged in the developed user program in an algorithmic programming language with results in graphical or tabulated view. The calculation technique is a structural component of the cutting theory and is to be used in conducting research activities and engineering calculations in this subject area.

Particle-scale Analysis of Key Technologies on Cut-and-over Tunnel in Slope Engineering

Directory of Open Access Journals (Sweden)

J.H. Yang

2014-08-01

Full Text Available When the shallow tunnel is constructed on the slope terrain in the mountains, there are the potential risks such as landslide induced by cutting the slope and the non-compacted backfill material during the construction of the cut-andcover tunnel. In order to solve these problems, based on a practical engineering, the optimized construction plans of the cut-and-cover tunnel were analyzed by particle flow code (PFC, the key parts of the open-cut construction were identified, and the anti-slide piles countermeasures were proposed. Furthermore, the grouting reinforcement process for the non-compacted backfill material around the shallow tunnel was simulated by PFC, and the variation characteristics of the porosity and grouting pressure were revealed as well. The results are of great value to the similar engineering.

Efeito do tipo de corte nas características físico-químicas e microbiológicas do melão 'cantaloupe' (Cucumis melo L. Híbrido hy-Mark minimamente processado Effect of type of cutting on the physical chemical and microbiological characteristics of 'Cantaloupe' melon (Cucumis melo L. Hybrid hy-Mark minimally processed

Directory of Open Access Journals (Sweden)

Ariane Cordeiro de Oliveira

2007-08-01

Full Text Available O objetivo deste trabalho foi avaliar o efeito de dois tipos de cortes (manual e mecânico nas características físico-químicas e microbiológicas do melão 'Cantaloupe' minimamente processado e refrigerado. Frutos com grau de maturação adequado foram selecionados, lavados, sanificados (200 ppm de cloro ativo/2 minutos e processados de acordo com o tipo de corte. Os frutos utilizados para o corte mecânico foram descascados em máquina descascadora e após a retirada das sementes, submetidos ao corte com auxílio de máquina de corte. Os destinados ao corte manual foram descascados e cortados com auxílio facas, colocados em imersão em solução de hipoclorito de sódio (20 ppm de cloro ativo por 30 segundos e acondicionados em embalagens flexíveis PET, armazenados a 4°C ± 1°C e avaliados a cada três dias por um período de 15 dias. Ao final dos experimentos, concluiu-se que para o processamento mínimo de melão 'Cantaloupe', o corte manual foi o mais indicado, por apresentar melhor estabilidade das características de cor, textura, pH, umidade e contagens microbiológicas durante o armazenamento.The purpose of this work was to evaluate the effect of two types of cutting (manual and mechanic on the physical-chemical and microbiological characteristics of processed and refrigerated 'Cantaloupe' melon. The fruits in the appropriate stage of ripening were selected, washed, sanitized (200ppm of active chlorine/2 minutes and processed in agreement with types of cutting. The fruits used for the mechanical cutting were cutting in peeling machine and after at retreat of the seeds, submitted to the cutting with aid of cutting machine. The fruits destined at manual cutting were peeled and cut with aid of knives, immerged in chlorinated water (20 mg.L-1 of active chlorine for 30 seconds and conditioned in PET flexible packing, stored at 4°C ± 1°C and were carried out each three days during 15 days. At the end of the experiments it was

Development of pipe welding, cutting and inspection tools for the ITER blanket

International Nuclear Information System (INIS)

Oka, Kiyoshi; Ito, Akira; Taguchi, Kou; Takiguchi, Yuji; Takahashi, Hiroyuki; Tada, Eisuke

1999-07-01

In D-T burning reactors such as International Thermonuclear Experimental Reactor (ITER), an internal access welding/cutting of blanket cooling pipe with bend sections is inevitably required because of spatial constraint due to nuclear shield and available port opening space. For this purpose, internal access pipe welding/cutting/inspection tools for manifolds and branch pipes are being developed according to the agreement of the ITER R and D task (T329). A design concept of welding/cutting processing head with a flexible optical fiber has been developed and the basic feasibility studies on welding, cutting and rewelding are performed using stainless steel plate (SS316L). In the same way, a design concept of inspection head with a non-destructive inspection probe (including a leak-testing probe) has been developed and the basic characteristic tests are performed using welded stainless steel pipes. In this report, the details of welding/cutting/inspection heads for manifolds and branch pipes are described, together with the basic experiment results relating to the welding/cutting and inspection. In addition, details of a composite type optical fiber, which can transmit both the high-power YAG laser and visible rays, is described. (author)

Prediction of multi performance characteristics of wire EDM process using grey ANFIS

Science.gov (United States)

Kumanan, Somasundaram; Nair, Anish

2017-09-01

Super alloys are used to fabricate components in ultra-supercritical power plants. These hard to machine materials are processed using non-traditional machining methods like Wire cut electrical discharge machining and needs attention. This paper details about multi performance optimization of wire EDM process using Grey ANFIS. Experiments are designed to establish the performance characteristics of wire EDM such as surface roughness, material removal rate, wire wear rate and geometric tolerances. The control parameters are pulse on time, pulse off time, current, voltage, flushing pressure, wire tension, table feed and wire speed. Grey relational analysis is employed to optimise the multi objectives. Analysis of variance of the grey grades is used to identify the critical parameters. A regression model is developed and used to generate datasets for the training of proposed adaptive neuro fuzzy inference system. The developed prediction model is tested for its prediction ability.

Laser cut hole matrices in novel armour plate steel for appliqué battlefield vehicle protection

Directory of Open Access Journals (Sweden)

Daniel J. Thomas

2016-10-01

Full Text Available During this research, experimental rolled homogeneous armour steel was cast, annealed and laser cut to form an appliqué plate. This Martensitic–Bainitic microstructure steel grade was used to test a novel means of engineering lightweight armour. It was determined that a laser cutting speed of 1200 mm/min produced optimum hole formations with limited distortion. The array of holes acts as a double-edged solution, in that they provide weight saving of 45%, providing a protective advantage and increasing the surface area. Data collected were used to generate laser cut-edge hole projections in order to identify the optimum cutting speed, edge condition, cost and deformation performance. These parameters resulted in the generation of a surface, with less stress raising features. This can result in a distribution of stress across the wider surface. Provided that appropriate process parameters are used to generate laser cut edges, then the hardness properties of the surface can be controlled. This is due to compressive residual stresses produced in the near edge region as a result of metallurgical transformations. This way the traverse cutting speed parameter can be adjusted to alter critical surface characteristics and microstructural properties in close proximity to the cut-edge. A relationship was identified between the width of the laser HAZ and the hardness of the cut edge. It is the thickness of the HAZ that is affected by the laser process parameters which can be manipulated with adjusting the traverse cutting speed.

Qualification of a laser cutting process for nuclear dismantling operations AREVA NC BU Valorisation - CEA/DPAD - IRSN/DSU/SERAC

International Nuclear Information System (INIS)

2008-01-01

A major decommissioning project is under way on the Marcoule French Atomic Site (CEA) at the UP1 reprocessing plant where AREVA plays the role of prime contractor. Due to severe radiological levels on certain cells, these require remote operations. The cutting tools commonly used today are mainly mechanical such as grinders, saws and hydraulic shears. Nowadays, the feed-back shows that the implementation of these mechanical techniques: *?Is the main factor of mechanical failures of the remote arms. *?Requires a lot of spare parts (saw blades, discs...) The future cutting operations to be done in the UP1 reprocessing plant needs to be more industrial and productive. That is why CEA and AREVA NC are evaluating a new cutting process based on a laser set up on a remote arm. The laser cutting is already widely used in none nuclear environment and the goal is to evaluate if this thermal process may be used in nuclear installations with existing remote control arms. (authors)

Qualification of a laser cutting process for nuclear dismantling operations AREVA NC BU Valorisation - CEA/DPAD - IRSN/DSU/SERAC

Energy Technology Data Exchange (ETDEWEB)

NONE

2008-07-01

A major decommissioning project is under way on the Marcoule French Atomic Site (CEA) at the UP1 reprocessing plant where AREVA plays the role of prime contractor. Due to severe radiological levels on certain cells, these require remote operations. The cutting tools commonly used today are mainly mechanical such as grinders, saws and hydraulic shears. Nowadays, the feed-back shows that the implementation of these mechanical techniques: *?Is the main factor of mechanical failures of the remote arms. *?Requires a lot of spare parts (saw blades, discs...) The future cutting operations to be done in the UP1 reprocessing plant needs to be more industrial and productive. That is why CEA and AREVA NC are evaluating a new cutting process based on a laser set up on a remote arm. The laser cutting is already widely used in none nuclear environment and the goal is to evaluate if this thermal process may be used in nuclear installations with existing remote control arms. (authors)

Method for 3D noncontact measurements of cut trees package area

Science.gov (United States)

Knyaz, Vladimir A.; Vizilter, Yuri V.

2001-02-01

Progress in imaging sensors and computers create the background for numerous 3D imaging application for wide variety of manufacturing activity. Many demands for automated precise measurements are in wood branch of industry. One of them is the accurate volume definition for cut trees carried on the truck. The key point for volume estimation is determination of the front area of the cut tree package. To eliminate slow and inaccurate manual measurements being now in practice the experimental system for automated non-contact wood measurements is developed. The system includes two non-metric CCD video cameras, PC as central processing unit, frame grabbers and original software for image processing and 3D measurements. The proposed method of measurement is based on capturing the stereo pair of front of trees package and performing the image orthotranformation into the front plane. This technique allows to process transformed image for circle shapes recognition and calculating their area. The metric characteristics of the system are provided by special camera calibration procedure. The paper presents the developed method of 3D measurements, describes the hardware used for image acquisition and the software realized the developed algorithms, gives the productivity and precision characteristics of the system.

Application of laser spot cutting on spring contact probe for semiconductor package inspection

Science.gov (United States)

Lee, Dongkyoung; Cho, Jungdon; Kim, Chan Ho; Lee, Seung Hwan

2017-12-01

A packaged semiconductor has to be electrically tested to make sure they are free of any manufacturing defects. The test interface, typically employed between a Printed Circuit Board and the semiconductor devices, consists of densely populated Spring Contact Probe (SCP). A standard SCP typically consists of a plunger, a barrel, and an internal spring. Among these components, plungers are manufactured by a stamping process. After stamping, plunger connecting arms need to be cut into pieces. Currently, mechanical cutting has been used. However, it may damage to the body of plungers due to the mechanical force engaged at the cutting point. Therefore, laser spot cutting is considered to solve this problem. The plunger arm is in the shape of a rectangular beam, 50 μm (H) × 90 μm (W). The plunger material used for this research is gold coated beryllium copper. Laser parameters, such as power and elapsed time, have been selected to study laser spot cutting. Laser material interaction characteristics such as a crater size, material removal zone, ablation depth, ablation threshold, and full penetration are observed. Furthermore, a carefully chosen laser parameter (Etotal = 1000mJ) to test feasibility of laser spot cutting are applied. The result show that laser spot cutting can be applied to cut SCP.

Respiration rate and ethylene production of fresh cut lettuce as affected by cutting grade

Directory of Open Access Journals (Sweden)

J. MARTÍNEZ

2008-12-01

Full Text Available For designing optimal polymeric films for modified atmosphere packaging of whole heads as well as for minimally fresh processed (fresh-cut Iceberg lettuce ‘Coolguard’, the effect of several cutting grades on respiration rate (RR and ethylene production at 5ºC was studied. According to common industrial practices cutting grades less than 0.5 cm, between 0.5 and 1 cm, and 2 cm length were selected. Results from four experiments were compared to those obtained for whole heads in which a homogenous range of 6 to 8 ml CO2 kg-1 h-1 in RR was found. Compared to whole heads, in fresh-cut lettuce the RR was 2-fold higher. The lowest cutting grade showed the highest respiration rate, and no significant differences in RR among lettuce pieces of intermediate and the highest grades were found. No ethylene production was detected in whole heads, while in minimally processed lettuce pieces only traces were found. For avoiding risks of anaerobic respiration and excessive CO2 levels within packages containing fresh-cut lettuce pieces lower than 0.5 cm length, films with relatively high O2 permeability like standard polypropylene or low-density polyethylene must be selected.;

Application of Finite Element Method to Analyze the Influences of Process Parameters on the Cut Surface in Fine Blanking Processes by Using Clearance-Dependent Critical Fracture Criteria

Directory of Open Access Journals (Sweden)

Phyo Wai Myint

2018-04-01

Full Text Available The correct choice of process parameters is important in predicting the cut surface and obtaining a fully-fine sheared surface in the fine blanking process. The researchers used the value of the critical fracture criterion obtained by long duration experiments to predict the conditions of cut surfaces in the fine blanking process. In this study, the clearance-dependent critical ductile fracture criteria obtained by the Cockcroft-Latham and Oyane criteria were used to reduce the time and cost of experiments to obtain the value of the critical fracture criterion. The Finite Element Method (FEM was applied to fine blanking processes to study the influences of process parameters such as the initial compression, the punch and die corner radii and the shape and size of the V-ring indenter on the length of the sheared surface. The effects of stress triaxiality and punch diameters on the cut surface produced by the fine blanking process are also discussed. The verified process parameters and tool geometry for obtaining a fully-fine sheared SPCC surface are described. The results showed that the accurate and stable prediction of ductile fracture initiation can be achieved using the Oyane criterion.

Experimental study of anode processes in plasma arc cutting

Czech Academy of Sciences Publication Activity Database

Kavka, Tetyana; Chumak, Oleksiy; Šonský, Jiří; Heinrich, M.; Stehrer, T.; Pauser, H.

2013-01-01

Roč. 46, č. 6 (2013), 065202-065202 ISSN 0022-3727 R&D Projects: GA ČR GAP205/11/2070 Institutional support: RVO:61389021 ; RVO:61388998 Keywords : Arc cutting * anode attachment * pilot arc * steam plasma cutting * torch * fluctuations * JET Subject RIV: BL - Plasma and Gas Discharge Physics; BL - Plasma and Gas Discharge Physics (UT-L) Impact factor: 2.521, year: 2013 http://iopscience.iop.org/0022-3727/46/6/065202/pdf/0022-3727_46_6_065202.pdf

Users' manual for fault tree analysis code: CUT-TD

International Nuclear Information System (INIS)

Watanabe, Norio; Kiyota, Mikio.

1992-06-01

The CUT-TD code has been developed to find minimal cut sets for a given fault tree and to calculate the occurrence probability of its top event. This code uses an improved top-down algorithm which can enhance the efficiency in deriving minimal cut sets. The features in processing techniques incorporated into CUT-TD are as follows: (1) Consecutive OR gates or consecutive AND gates can be coalesced into a single gate. As a result, this processing directly produces cut sets for the redefined single gate with each gate not being developed. (2) The independent subtrees are automatically identified and their respective cut sets are separately found to enhance the efficiency in processing. (3) The minimal cut sets can be obtained for the top event of a fault tree by combining their respective minimal cut sets for several gates of the fault tree. (4) The user can reduce the computing time for finding minimal cut sets and control the size and significance of cut sets by inputting a minimum probability cut off and/or a maximum order cut off. (5) The user can select events that need not to be further developed in the process of obtaining minimal cut sets. This option can reduce the number of minimal cut sets, save the computing time and assists the user in reviewing the result. (6) Computing time is monitored by the CUT-TD code so that it can prevent the running job from abnormally ending due to excessive CPU time and produce an intermediate result. The CUT-TD code has the ability to restart the calculation with use of the intermediate result. This report provides a users' manual for the CUT-TD code. (author)

Plasma Arc Cutting Dimensional Accuracy Optimization employing the Parameter Design approach

OpenAIRE

Kechagias John; Petousis Markos; Vidakis Nectarios; Mastorakis Nikos

2017-01-01

Plasma Arc Cutting (PAC) is a thermal manufacturing process used for metal plates cutting. This work experimentally investigates the influence of process parameters onto the dimensional accuracy performance of the plasma arc cutting process. The cutting parameters studied were cutting speed (mm/min), torch standoff distance (mm), and arc voltage (volts). Linear dimensions of a rectangular workpiece were measured after PAC cutting following the full factorial design experimental approach. For ...

Development of cutting technique of reactor core internals by CO laser

International Nuclear Information System (INIS)

Takano, G.; Beppu, S.; Matsumoto, O.; Sakamoto, N.; Onozawa, T.; Sugihara, M.; Miya, K.

1995-01-01

The CO laser is superior in the absorption characteristic to materials to the CO 2 laser due to its shorter wavelength. In consideration of this characteristic Nuclear Power Engineering Corporation is studying this applicability sponsored by the Ministry of International Trade Industry of Japan to cutting of reactor core internals of commercial nuclear power plant. In decommissioning of reactor core internals it is necessary to cut stainless steel plates of 305 mm thick. The authors cut stainless steel plates of up to 310mm thick in air and those of up to 150 mm thick underwater with a 20kW class laser. Further, models simulating key structural elements of PWR core internals were cut and secondary products to clarify the applicability of the CO laser cutting to reactor core internals were evaluated. (author)

Optimal Design of Magnetic ComponentsinPlasma Cutting Power Supply

Science.gov (United States)

Jiang, J. F.; Zhu, B. R.; Zhao, W. N.; Yang, X. J.; Tang, H. J.

2017-10-01

Phase-shifted transformer and DC reactor are usually needed in chopper plasma cutting power supply. Because of high power rate, the loss of magnetic components may reach to several kilowatts, which seriously affects the conversion efficiency. Therefore, it is necessary to research and design low loss magnetic components by means of efficient magnetic materials and optimal design methods. The main task in this paper is to compare the core loss of different magnetic material, to analyze the influence of transformer structure, winding arrangement and wire structure on the characteristics of magnetic component. Then another task is to select suitable magnetic material, structure and wire in order to reduce the loss and volume of magnetic components. Based on the above outcome, the optimization design process of transformer and dc reactor are proposed in chopper plasma cutting power supply with a lot of solutions. These solutions are analyzed and compared before the determination of the optimal solution in order to reduce the volume and power loss of the two magnetic components and improve the conversion efficiency of plasma cutting power supply.

Development and testing of an electrochemical separation process for cutting activated steel components

International Nuclear Information System (INIS)

Stang, W.; Fischer, A.; Pott, P.

1991-01-01

Electrochemical decontamination has a great importance for the decommissioning works at KRB A. By this method the metal surface is slightly removed due to a galvanic process in an electrolytic solution. Using the same principle it is also possible to remove material locally (ECM-technique). Many advantages of this method indicated that it could be used for cutting activated steel during decommissioning of nuclear power plants. In the frame of this research contract, experiments with non-active material from a reactor pressure vessel were investigated. The essential results demonstrated - which procedures and cathodes are suitable for high cutting velocities - and which amount of sludge (waste) will be produced in the electrolyte. The research programme has been carried out in cooperation with AEG-Elotherm, Remscheid. The test facility, the execution as well as the evaluation of the experiments were made by AEG-Elotherm

Influence of minimum quantity of lubricant (MQL on tool life of carbide cutting tools during milling process of steel AISI 1018

Directory of Open Access Journals (Sweden)

Diego Núñez

2017-03-01

Full Text Available Nowadays, high productivity of machining is an important issue to obtain economic benefits in the industry. This purpose could be reached with high cutting velocity and feed rate. However, the inherently behavior produce high temperatures in the interface of couple cutting tool/workpiece. Many cutting fluids have been developed to control temperature in process and increase tool life. The objective of this paper is to compare the carbide milling tool wear using different systems cutting fluids: flood and minimum quantity of lubrication (MQL. The values of carbide milling cutting tool wear was evaluate according with the standard ISO 8688-1 1989. The experimental results showed that using MQL reduces significantly (about 40% tool wear in milling AISI 1018 steel at industrial cutting conditions.

Process Optimization of EDM Cutting Process on Tool Steel using Zinc Coated Electrode

Directory of Open Access Journals (Sweden)

Hanizam H.

2017-01-01

Full Text Available In WEDM machining process, surface finish quality depends on intensity and duration of spark plasma. Electrode wire diameter has significant effect on the spark intensity and yet the studies on this matter still less. Therefore, the main objectives of this studies are to compare the different diameters of zinc coated and uncoated brass electrode on H13 tool steel surface roughness. The experiments were conducted on Sodick VZ300L WEDM and work piece material of tool steel AISI H13 block. Electrode of zinc coated brass with diameters of 0.1 mm, 0.2 mm, 0.25 mm and uncoated brass 0.2 mm were used. The surface roughness of cutting was measured using the SUR-FTEST SJ-410 Mitutoyo, surface roughness tester. The results suggest that better surface roughness quality can be achieved through smaller electrode wire diameter. The zinc coated improves flushing ability and sparks intensity resulting in better surface finish of H13 tool steel. New alloys and coating materials shall be experimented to optimized the process further.

Slice-push, formation of grooves and the scale effect in cutting.

Science.gov (United States)

Atkins, A G

2016-06-06

Three separate aspects of cutting are investigated which complement other papers on the mechanics of separation processes presented at this interdisciplinary Theo Murphy meeting. They apply in all types of cutting whether blades are sharp or blunt, and whether the material being cut is 'hard, stiff and strong' or 'soft, compliant and weak'. The first topic discusses why it is easier to cut when there is motion along (parallel to) the blade as well motion across (perpendicular to) the cutting edge, and the analysis is applied to optimization of blade geometries to produce minimum cutting forces and hence minimum damage to cut surfaces. The second topic concerns cutting with more than one edge with particular application to the formation of grooves in surfaces by hard pointed tools. The mechanics are investigated and applied to the topic of abrasive wear by hard particles. Traditional analyses say that abrasive wear resistance increases monotonically with the hardness of the workpiece, but we show that the fracture toughness of the surface material is also important, and that behaviour is determined by the toughness-to-hardness ratio rather than hardness alone. Scaling forms the third subject. As cutting is a branch of elasto-plastic fracture mechanics, cube-square energy scaling applies in which the important length scale is (ER/k (2)), where E is Young's modulus, R is the fracture toughness and k is the shear yield strength. Whether, in cutting, material is removed as ductile ribbons, as semi-ductile discontinuous chips, or by brittle 'knocking lumps out' is shown to depend on the depth of cut relative to this characteristic length parameter. Scaling in biology is called allometry and its relationship with engineering scaling is discussed. Some speculative predictions are made in relation to the action of teeth on food.

A Study on the Cost-Effectiveness of a SemiAutomated Cutting Process at a Garment Manufacturing Company

Directory of Open Access Journals (Sweden)

Castro, Mark Daniel

2017-11-01

Full Text Available The subject of the study, Company X, has been experiencing variations in the quantity report from the cutting department and the transmittal reports. The management found that these processes are hugely affected by manual labor. To reduce the system's proneness to human error, the management decided to explore the possibility of adapting a semi-automated spreading and cutting process in the system. This research aims to evaluate the pre-sewing processes of Company X and whether introducing automation can be beneficial to the company and the garments industry. The researchers used process mapping tools, descriptive research, and process flowchart to assess the current and proposed systems, and engineering economics to evaluate the cost and benefits of implementing the semi-automated system. The results showed that with the implementation of the semi- automated system; the company will incur 66.61% more savings per year than the current system. In terms of cycle time, the semi-automated system eliminated the relaxation of fabric before the cutting process, thereby greatly reducing cycle time. In addition, the researchers found that as long as the company produce more than 4,140 pieces per day for the system will be economically feasible. Unquantifiable benefits are also identified on introducing the semi- automated system to the company. The company can have a cleaner work environment that will lead to more productivity and greater quality of goods. This will lead to a better company image that will encourage more customers to place job orders.

Development of underwater laser cutting technology

International Nuclear Information System (INIS)

Sato, Seiichi; Inaba, Takanori; Inose, Koutarou; Matsumoto, Naoyuki; Sakakibara, Yuji

2015-01-01

In is desirable to use remote underwater device for the decommissioning work of highly radioactive components such as the nuclear internals from a view point of reducing the ranitidine exposure to the worker. Underwater laser cutting technology has advantages. First advantage in underwater laser cutting technology is that low reaction force during cutting, namely, remote operability is superior. Second point is that underwater laser cutting generates a little amount of secondary waste, because cutting kerf size is very small. Third point is that underwater laser cutting has low risk of the process delay, because device trouble is hard to happen. While underwater laser cutting has many advantages, the careful consideration in the safe treatment of the offgas which underwater laser cutting generates is necessary. This paper describes outline of underwater laser cutting technology developed by IHI Corporation (IHI) and that this technology is effective in various dismantling works in water. (author)

Receiver Operating Characteristic (ROC to Determine Cut-Off Points of Biomarkers in Lung Cancer Patients

Directory of Open Access Journals (Sweden)

Heidi L. Weiss

2004-01-01

Full Text Available The role of biomarkers in disease prognosis continues to be an important investigation in many cancer studies. In order for these biomarkers to have practical application in clinical decision making regarding patient treatment and follow-up, it is common to dichotomize patients into those with low vs. high expression levels. In this study, receiver operating characteristic (ROC curves, area under the curve (AUC of the ROC, sensitivity, specificity, as well as likelihood ratios were calculated to determine levels of growth factor biomarkers that best differentiate lung cancer cases versus control subjects. Selected cut-off points for p185erbB-2 and EGFR membrane appear to have good discriminating power to differentiate control tissues versus uninvolved tissues from patients with lung cancer (AUC = 89% and 90%, respectively; while AUC increased to at least 90% for selected cut-off points for p185erbB-2 membrane, EGFR membrane, and FASE when comparing between control versus carcinoma tissues from lung cancer cases. Using data from control subjects compared to patients with lung cancer, we presented a simple and intuitive approach to determine dichotomized levels of biomarkers and validated the value of these biomarkers as surrogate endpoints for cancer outcome.

The Gesso Cut for Printmaking

Science.gov (United States)

Kelly, Perry; Sarvis, Alva

1969-01-01

Directions are given for the preparation, cutting, and printing of a gesso board. A gesso cut is defined as a board coated with gesso into which a design has been impressed. The process is similar to the woodcut, but offers greater textural possibilities. (BF)

Handling and Curing Characteristics of Cut-Strip Tobacco. Part 2: Effect of Yellowing Time and Drying Potential

Directory of Open Access Journals (Sweden)

Johnson WH

2014-12-01

Full Text Available This paper presents Part 2 of a study on comparative handling and curing characteristics of cut-strip vs. whole leaf tobacco. Part 1 considered the effect of leaf size (cut-strip size vs. whole leaf, packing density and mode of leaf orientation on cured leaf chemistry and leaf quality; whereas, the present study considers further the effect of leaf form, two yellowing times and two drying potentials during yellowing. Results showed that leaf chemistry and quality were quite similar for cut-strip (15.2 × 22.9 cm and whole leaf. Insignificant differences were noted for cured leaf starch and sugars, although slightly lower levels of alkaloids (significant at the 0.01 level were observed for cut strip. Curing treatments significantly affected leaf chemistry. Increased yellowing time resulted in lower levels of starch and higher levels of sugar. Sugars were also higher for tobacco yellowed under the higher drying potential. The two forms of leaf responded similarly to different curing schedules (i.e. no interaction of leaf form with schedule. Also, government grade and price data were essentially unaffected by leaf form or curing schedule over the range of variables tested. Cured leaf starch was abnormally high on the average for both leaf forms. Interestingly, starch levels were lower when intact tobacco was bulk-cured in racks rather than box cured (6.35% vs. 9.02%. Since curing schedules were similar, air velocity in the two curing methods might be a factor. Also the cured leaf starch content was about 56% lower for tobacco produced at the Oxford Tobacco Research Station (in a secondary study than at the Central Crops Research Station. It is postulated that carbohydrate and nitrogen metabolism during growth and maturation might be affected by excess rainfall events and/or nitrogen availability, with subsequent effects on starch-to-sugar conversion during curing.

Investigation of Cutting Quality of Remote DOE Laser Cutting in 0.5 mm Stainless Steel

Science.gov (United States)

Villumsen, Sigurd Lazic; Kristiansen, Morten

It has previously been shown that the stability of the remote fusion cutting (RFC) process can be increased by modifying the intensity profile of the laser by means of a diffractive optical element (DOE). This paper investigates the quality of remote DOE cutting (RDC) conducted with a 3 kW single mode fiber laser in 0.5 mm stainless steel. An automatic measurement system is used to investigate how the travel speed, focus offset and angle of incidence effect the kerf width and kerf variance. The study shows that the RDC process has a very low kerf width variance, and that the kerf width decreases with cutting speed. Furthermore, selected etched samples show a significant increase in the perpendicularity of the cuts when compared to RFC. Also, on average, the depth of the layer of molten material for RFC is 83% deeper than for RDC.

Micro-cutting of silicon implanted with hydrogen and post-implantation thermal treatment

Science.gov (United States)

Jelenković, Emil V.; To, Suet; Sundaravel, B.; Xiao, Gaobo; Huang, Hu

2016-07-01

It was reported that non-amorphizing implantation by hydrogen has a potential in improving silicon machining. Post-implantation high-temperature treatment will affect implantation-induced damage, which can have impact on silicon machining. In this article, a relation of a thermal annealing of hydrogen implanted in silicon to micro-cutting experiment is investigated. Hydrogen ions were implanted into 4″ silicon wafers with 175 keV, 150 keV, 125 keV and doses of 2 × 1016 cm-2, 2 × 1016 cm-2 and 3 × 1016 cm-2, respectively. In this way, low hydrogen atom-low defect concentration was created in the region less than ~0.8 μm deep and high hydrogen atom-high defect concentration was obtained at silicon depth of ~0.8-1.5 μm. The post-implantation annealing was carried out at 300 and 400 °C in nitrogen for 1 h. Physical and electrical properties of implanted and annealed samples were characterized by secondary ion mass spectroscopy (SIMS), X-ray diffraction (XRD), Rutherford backscattering (RBS) and nanoindentation. Plunge cutting experiment was carried out in and silicon crystal direction. The critical depth of cut and cutting force were monitored and found to be influenced by the annealing. The limits of hydrogen implantation annealing contribution to the cutting characteristics of silicon are discussed in light of implantation process and redistribution of hydrogen and defects generation during annealing process.

Influence of minimum quantity lubrication with Al2O3 nanoparticles on cutting parameters in drilling process

Science.gov (United States)

Fitrina, Sofia; Kristiawan, Budi; Surojo, Eko; Wijayanta, Agung Tri; Miyazaki, Takahiko; Koyama, Shigeru

2018-02-01

Machining is one of the largest and most widely used methods of production segments in industries. In this way, cutting fluids play an important role in minimizing production time, cost, and energy in various machining operations. This paper presents an experimental investigation into minimum quantity lubrication (MQL) with Al2O3 nanoparticles in drilling process of common rail as work material with DPSCM 435H code to analyze its influence on cutting parameters. Al2O3 has been selected for nanoparticles in this study due to its non-toxicity and spherical shapes for enhanced tribological attributes. Experiments were carried out for two different conditions; MQL + nanofluids (250 ml/h) and conventional cutting fluid (15 liters/min). In this work, nanofluid was prepared by adding Al2O3 nanoparticles (13 nm size) into the conventional cutting fluid in the specific proportion of 1.2 vol.%. The experiment results reveal that the performance of Al2O3 nanofluid in term surface roughness is better compared to the conventional cutting fluid, but the result of cutting temperature and chip morphology does not match with the previous experiment because volume fraction of nanofluid is too high. It means the specific proportion of 1.2 vol.% nanofluid is not best volume fraction for getting best cooling properties. This experiment does not focus on variations of volume fraction but on cooling conditions.

Modeling of the Cutting Forces in Turning Process Using Various Methods of Cooling and Lubricating: An Artificial Intelligence Approach

Directory of Open Access Journals (Sweden)

Djordje Cica

2013-01-01

Full Text Available Cutting forces are one of the inherent phenomena and a very significant indicator of the metal cutting process. The work presented in this paper is an investigation of the prediction of these parameters in turning using soft computing techniques. During the experimental research focus is placed on the application of various methods of cooling and lubricating of the cutting zone. On this occasion were used the conventional method of cooling and lubricating, high pressure jet assisted machining, and minimal quantity lubrication technique. The data obtained by experiment are used to create two different models, namely, artificial neural network and adaptive networks based fuzzy inference systems for prediction of cutting forces. Furthermore, both models are compared with the experimental data and results are indicated.

Appearance and overall acceptability of fresh-cut cantaloupe pieces from whole melon treated with wet steam process

Science.gov (United States)

Minimally processed fresh-cut fruits have a limited shelf-life because of deterioration caused by spoilage microflora and changes in physiological processes. Whole melons were inoculated with 7 log CFU/ml of each bacterium (Salmonella, Escherichia coli O157:H7 and Listeria monocytogenes) and then t...

Orthogonal cutting of laser beam melted parts

Science.gov (United States)

Götze, Elisa; Zanger, Frederik; Schulze, Volker

2018-05-01

The finishing process of parts manufactured by laser beam melting is of high concern due to the lack of surface accuracy. Therefore, the focus of this work lies on the influence of the build-up direction of the parts and their effect on the finishing process. The orthogonal cutting reveals findings in the fields of chip formation, involved forces and temperatures appearing during machining. In the investigations, the cutting depth was varied between 0.05 and 0.15 mm representing a finishing process and the cutting velocity ranges from 30 to 200 m/min depending on the material. The experiments contain the materials stainless steel (AISI 316L), titanium (Ti6Al4V) and nickel-base alloy (IN718). The two materials named latter are of high interest in the aerospace sector and at the same time titanium is used in the medical field due to its biocompatibility. For the materials IN718 and Ti6Al4V a negative rake angle of -7.5° and for stainless steel a rake angle of 12.5° are chosen for the cutting experiments. The results provide the base for processing strategies. Therefore, the specimens were solely laser beam melted without post-processing like heat treatment. The evaluation of the experiments shows that an increase in cutting speed has different effects depending on the material. For stainless steel the measured forces regarding the machining direction to the layers approach the same values. In contrast, the influence of the layers regarding the forces appearing during orthogonal cutting of the materials IN718 and Ti6Al4V differ for lower cutting speeds.

Effect of Process Parameter in Laser Cutting of PMMA Sheet and ANFIS Modelling for Online Control

Directory of Open Access Journals (Sweden)

Hossain Anamul

2016-01-01

Full Text Available Laser beam machining (LBM is a promising and high accuracy machining technology in advanced manufacturing process. In LBM, crucial machining qualities of the end product include heat affected zone, surface roughness, kerf width, thermal stress, taper angle etc. It is essential for industrial applications especially in laser cutting of thermoplastics to acquire output product with minimum kerf width. The kerf width is dependent on laser input parameters such as laser power, cutting speed, standoff distance, assist gas pressure etc. However it is difficult to get a functional relationship due to the high uncertainty among these parameters. Hence, total 81 sets of full factorial experiment were conducted, representing four input parameters with three different levels. The experiments were performed by a continuous wave (CW CO2 laser with the mode structure of TEM01 named Zech laser machine that can provide maximum laser power up to 500 W. The polymethylmethacrylate (PMMA sheet with thickness of 3.0 mm was used for this experiment. Laser power, cutting speed, standoff distance and assist gas pressure were used as input parameters for the output named kerf width. Standoff distance, laser power, cutting speed and assist gas pressure have the dominant effect on kerf width, respectively, although assist gas has some significant effect to remove the harmful gas. ANFIS model has been developed for online control purposes. This research is considered important and helpful for manufacturing engineers in adjusting and decision making of the process parameters in laser manufacturing industry of PMMA thermoplastics with desired minimum kerf width as well as intricate shape design purposes.

Identification of the critical depth-of-cut through a 2D image of the cutting region resulting from taper cutting of brittle materials

Science.gov (United States)

Gu, Wen; Zhu, Zhiwei; Zhu, Wu-Le; Lu, Leyao; To, Suet; Xiao, Gaobo

2018-05-01

An automatic identification method for obtaining the critical depth-of-cut (DoC) of brittle materials with nanometric accuracy and sub-nanometric uncertainty is proposed in this paper. With this method, a two-dimensional (2D) microscopic image of the taper cutting region is captured and further processed by image analysis to extract the margin of generated micro-cracks in the imaging plane. Meanwhile, an analytical model is formulated to describe the theoretical curve of the projected cutting points on the imaging plane with respect to a specified DoC during the whole cutting process. By adopting differential evolution algorithm-based minimization, the critical DoC can be identified by minimizing the deviation between the extracted margin and the theoretical curve. The proposed method is demonstrated through both numerical simulation and experimental analysis. Compared with conventional 2D- and 3D-microscopic-image-based methods, determination of the critical DoC in this study uses the envelope profile rather than the onset point of the generated cracks, providing a more objective approach with smaller uncertainty.

Effect of cutting parameters on sustainable machining performance of coated carbide tool in dry turning process of stainless steel 316

Science.gov (United States)

Bagaber, Salem A.; Yusoff, Ahmed Razlan

2017-04-01

The manufacturing industry aims to produce many products of high quality with relatively less cost and time. Different cutting parameters affect the machining performance of surface roughness, cutting force, and material removal rate. Nevertheless, a few studies reported on the effects of sustainable factors such as power consumed, cycle time during machining, and tool life on the dry turning of AISI 316. The present study aims to evaluate the machining performance of coated carbide in the machining of hard steel AISI 316 under the dry turning process. The influence of cutting parameters of cutting speed, feed rate, and depth of cut with their five (5) levels is established by a central composite design. Highly significant parameters were determined by analysis of variance (ANOVA), and the main effects of power consumed and time during machining, surface roughness, and tool wear were observed. Results showed that the cutting speed was proportional to power consumption and tool wear. Meanwhile, insignificant to surface roughness, feed rate most significantly affected surface roughness and power consumption followed by depth of cut.

Cutting concrete with abrasion jet

International Nuclear Information System (INIS)

Yie, G.G.

1982-01-01

Fluidyne Corporation has developed a unique process and apparatus that allow selected abrasives to be introduced into high-speed waterjet to produce abrasive-entrained waterjet that has high material-cutting capabilities, which is termed by Fluidyne as the Abrasion Jet. Such Abrasion Jet has demonstrated capability in cutting hard rock and concrete at a modest pressure of less than 1360 bars (20,000 psi) and a power input of less than 45 kW (60 horsepower). Abrasion Jet cutting of concrete is characterized by its high rate of cutting, flexible operation, good cut quality, and relatively low costs. This paper presents a general description of this technology together with discussions of recent test results and how it could be applied to nuclear decontamination and decommissioning work. 8 references

Abrasive slurry jet cutting model based on fuzzy relations

Science.gov (United States)

Qiang, C. H.; Guo, C. W.

2017-12-01

The cutting process of pre-mixed abrasive slurry or suspension jet (ASJ) is a complex process affected by many factors, and there is a highly nonlinear relationship between the cutting parameters and cutting quality. In this paper, guided by fuzzy theory, the fuzzy cutting model of ASJ was developed. In the modeling of surface roughness, the upper surface roughness prediction model and the lower surface roughness prediction model were established respectively. The adaptive fuzzy inference system combines the learning mechanism of neural networks and the linguistic reasoning ability of the fuzzy system, membership functions, and fuzzy rules are obtained by adaptive adjustment. Therefore, the modeling process is fast and effective. In this paper, the ANFIS module of MATLAB fuzzy logic toolbox was used to establish the fuzzy cutting model of ASJ, which is found to be quite instrumental to ASJ cutting applications.

PROCESS PERFORMANCE LASER CUTTING THROUGH PRACTICE DRY BRANCH IN METAL-MECHANIC

Directory of Open Access Journals (Sweden)

Deivis Zismann

2015-12-01

Full Text Available The quest for optimization and quality of products has caused many organizations to eliminate the inefficiencies of their production processes, to reduce costs and increase profitability so that they can ensure their survival in the current economic scenario. Thus, it is necessary to use methods and techniques that help in getting better results. Minimize waste and promote overall product quality has become one of the main goals of the organizations. This study is Bibliographically the concept of Lean Manufacturing (Lean Manufacturing, which focused on eliminating waste, served as the basis for this study, which through an action - research aimed to applying lean practices for performance improvement the laser cutting process for an industry of the metalmechanic sector. The results show that the identification of the main sources of waste and the constant search for its elimination brought productivity advantages for the company, by reducing the processes of machines and minimize production costs time. With this, the company started to produce more, and improve their processes in the proper use of available resources.

Plasma arc cutting: speed and cut quality

International Nuclear Information System (INIS)

Nemchinsky, V A; Severance, W S

2009-01-01

When cutting metal with plasma arc cutting, the walls of the cut are narrower at the bottom than at the top. This lack of squareness increases as the cutting speed increases. A model of this phenomenon, affecting cut quality, is suggested. A thin liquid layer, which separates the plasma from the solid metal to be melted, plays a key role in the suggested model. This layer decreases heat transfer from the plasma to the solid metal; the decrease is more pronounced the higher the speed and the thicker the liquid metal layer. Since the layer is thicker at the bottom of the cut, the heat transfer effectiveness is lower at the bottom. The decrease in heat transfer effectiveness is compensated by the narrowness of the cut. The suggested model allows one to calculate the profile of the cut. The result of the calculations of the cutting speeds for plates of various thicknesses, at which the squareness of the cut is acceptable, agrees well with the speeds recommended by manufacturers. The second effect considered in the paper is the deflection of the plasma jet from the vertical at a high cutting speed. A qualitative explanation of this phenomenon is given. We believe the considerations of this paper are pertinent to other types of cutting with moving heat sources.

Cutting

Science.gov (United States)

... Staying Safe Videos for Educators Search English Español Cutting KidsHealth / For Teens / Cutting What's in this article? ... Getting Help Print en español Cortarse What Is Cutting? Emma's mom first noticed the cuts when Emma ...

Studies of the spectral and spatial characteristics of shock-induced luminescence from x-cut quartz

International Nuclear Information System (INIS)

Brannon, P.J.; Konrad, C.; Morris, R.W.; Jones, E.D.; Asay, J.R.

1983-01-01

Spatial and spectral studies of shock-induced luminescence from x-cut crystalline quartz as a function of stress level revealed the following information: Crystalline x-cut quartz has a threshold for emission near the dynamic yield point (about 6 GPa); the spatial distribution of the luminescence from x-cut quartz changes from an intersecting linear emission pattern to a uniform emission pattern as the stress level increases from 6 to 8 GPa; spectra from x-cut quartz are band-like rather than blackbody; crystalline x-cut quartz has emission peaks near 400 and 600 nm; a change in the 400-nm emission with time can be correlated to wave interaction times. A discussion of the luminous emission in terms of yielding and other physical mechanisms is given

Plasma Arc Cutting Dimensional Accuracy Optimization employing the Parameter Design approach

Directory of Open Access Journals (Sweden)

Kechagias John

2017-01-01

Full Text Available Plasma Arc Cutting (PAC is a thermal manufacturing process used for metal plates cutting. This work experimentally investigates the influence of process parameters onto the dimensional accuracy performance of the plasma arc cutting process. The cutting parameters studied were cutting speed (mm/min, torch standoff distance (mm, and arc voltage (volts. Linear dimensions of a rectangular workpiece were measured after PAC cutting following the full factorial design experimental approach. For each one of the three process parameters, three parameter levels were used. Analysis of means (ANOM and analysis of variances (ANOVA were performed in order for the effect of each parameter on the leaner dimensional accuracy to be assessed.

Influence of Chatter of VMC Arising During End Milling Operation and Cutting Conditions on Quality of Machined Surface

Directory of Open Access Journals (Sweden)

A.K.M.N. Amin, M.A. Rizal, and M. Razman

2012-08-01

Full Text Available Machine tool chatter is a dynamic instability of the cutting process. Chatter results in poor part surface finish, damaged cutting tool, and an irritating and unacceptable noise. Exten¬sive research has been undertaken to study the mechanisms of chatter formation. Efforts have been also made to prevent the occurrence of chatter vibration. Even though some progress have been made, fundamental studies on the mechanics of metal cutting are necessary to achieve chatter free operation of CNC machine tools to maintain their smooth operating cycle. The same is also true for Vertical Machining Centres (VMC, which operate at high cutting speeds and are capable of offering high metal removal rates. The present work deals with the effect of work materials, cutting conditions and diameter of end mill cutters on the frequency-amplitude characteristics of chatter and on machined surface roughness. Vibration data were recorded using an experimental rig consisting of KISTLER 3-component dynamometer model 9257B, amplifier, scope meters and a PC.  Three different types of vibrations were observed. The first type was a low frequency vibration, associated with the interrupted nature of end mill operation. The second type of vibration was associated with the instability of the chip formation process and the third type was due to chatter. The frequency of the last type remained practically unchanged over a wide range of cutting speed.  It was further observed that chip-tool contact processes had considerable effect on the roughness of the machined surface.Key Words: Chatter, Cutting Conditions, Stable Cutting, Surface Roughness.

Economic technology of laser cutting

Science.gov (United States)

Fedin, Alexander V.; Shilov, Igor V.; Vassiliev, Vladimir V.; Malov, Dmitri V.; Peskov, Vladimir N.

2000-02-01

The laser cutting of color metals and alloys by a thickness more than 2 mm has significant difficulties due to high reflective ability and large thermal conduction. We made it possible to raise energy efficiency and quality of laser cutting by using a laser processing system (LPS) consisting both of the YAG:Nd laser with passive Q-switching on base of LiF:F2- crystals and the CO2 laser. A distinctive feature of the LPS is that the radiation of different lasers incorporated in a coaxial beam has simultaneously high level of peak power (more than 400 kW in a TEM00 mode) and significant level of average power (up to 800 W in a TEM01 mode of the CO2 laser). The application of combined radiation for cutting of an aluminum alloy of D16 type made it possible to decrease the cutting energy threshold in 1.7 times, to increase depth of treatment from 2 up to 4 mm, and velocity from 0.015 up to 0.7 m/min, and also to eliminate application of absorptive coatings. At cutting of steels the velocity of treatment was doubled, and also an oxygen flow was eliminated from the technological process and replaced by the air. The obtained raise of energy efficiency and quality of cutting is explained by an essential size reducing of a formed penetration channel and by the shifting of a thermal cutting mode from melting to evaporation. The evaluation of interaction efficiency of a combined radiation was produced on the basis of non-stationary thermal-hydrodynamic model of a heating source moving as in the cutting direction, and also into the depth of material.

Investigating the CO 2 laser cutting parameters of MDF wood composite material

Science.gov (United States)

Eltawahni, H. A.; Olabi, A. G.; Benyounis, K. Y.

2011-04-01

Laser cutting of medium density fibreboard (MDF) is a complicated process and the selection of the process parameters combinations is essential to get the highest quality cut section. This paper presents a means for selecting the process parameters for laser cutting of MDF based on the design of experiments (DOE) approach. A CO 2 laser was used to cut three thicknesses, 4, 6 and 9 mm, of MDF panels. The process factors investigated are: laser power, cutting speed, air pressure and focal point position. In this work, cutting quality was evaluated by measuring the upper kerf width, the lower kerf width, the ratio between the upper kerf width to the lower kerf width, the cut section roughness and the operating cost. The effect of each factor on the quality measures was determined. The optimal cutting combinations were presented in favours of high quality process output and in favours of low cutting cost.

Characteristics of an open-cut coal mine fire pollution event

Science.gov (United States)

Reisen, Fabienne; Gillett, Rob; Choi, Jason; Fisher, Gavin; Torre, Paul

2017-02-01

On 9 February 2014, embers from a nearby grass/shrub fire spotted into an unused part of the Hazelwood open-cut brown coal mine located in the Latrobe Valley of Victoria, Australia and started a fire that spread rapidly and extensively throughout the mine under strong south-westerly winds and burned over a period of 45 days. The close proximity of the town to the coal mine and the low buoyancy of the smoke plume led to the accumulation of dense smoke levels in the township of Morwell (population of 14,000) particularly under south-westerly winds. A maximum daily PM2.5 concentration of 731 μg m-3 and 8-h CO concentration of 33 ppm were measured at Morwell South, the closest residential area located approximately 500 m from the mine. These concentrations were significantly higher than national air quality standards. Air quality monitoring undertaken in the Latrobe Valley showed that smoke from the Hazelwood mine fire affected a wide area, with particle air quality standards also exceeded in Traralgon (population of 25,000) located approximately 13 km from the mine. Pollutant levels were significantly elevated in February, decreased in March once the fire abated and then returned to background levels once the fire was declared safe at the end of March. While the smoke extent was of a similar order of magnitude to other major air pollution events worldwide, a closer look at emissions ratios showed that the open combustion of lignite brown coal in the Hazelwood mine was different to open combustion of biomass, including peat. It suggested that the dominant combustion process was char combustion. While particle and carbon monoxide monitoring started approximately 4 days after the fire commenced when smoke levels were very high, targeted monitoring of air toxics only began on 26 February (17 days after the fire) when smoke levels had subsided. Limited research on emission factors from open-cut coal mine fires make it difficult to assess the likely concentrations of air

Identification of early flowering mutants from the cut chrysanthemum variety 'Jinba' and research on the physiological characteristics

International Nuclear Information System (INIS)

Cai Haiyan; Wen Lizhu; Zheng Chengshu; Sun Xia; Li Yingying

2013-01-01

In this study, the morphological characteristics the early flower mutants induced by EMS from the cut chrysanthemum variety 'Jinba' were characterized, and ISSR-PCR was used for molecular identification of mutants. The photosynthetic characteristics, stomatal and vascular bundle cross-section for the mutants were also measured. The florescence of mutants appeared about 59 days earlier than that of controls. The plant height, leaves and flower diameter were all smaller than those of controls, but they grew well. From the PCR amplification, the differences between the mutants and the control were in the present or absent of the amplified bands. The photosynthetic characteristics, such as the net photosynthetic rate (Pn), stomatal conductance (Gs), transpiration rate (Tr) and intercellular CO_2 concentration were all significantly lower than the controls. The number of mutant's stomata significantly reduced, and some stomatas appeared variation. The vascular bundles including primary phloem and primary xylem displayed difference in the size and shape. All these work lays a foundation for breeding the early flowering of excellent chrysanthemum and further characterization of the early flowering genes. (authors)

Cutting tool wear monitoring with the use of impedance layers

OpenAIRE

Sadílek, Marek; Kratochvíl, Jiří; Petrů, Jana; Čep, Robert; Zlámal, Tomáš; Stančeková, Dana

2014-01-01

The article deals with problems of cutting process monitoring in real time. It is focused on tool wear by means of impedance layers applied on ceramic cutting inserts. In the experimental part the cutting process is monitored using electrical resistance measurement. The results are compared and verified using the monitored cutting temperature and tool wear. The testing of impedance layers is reasonable mainly for cutting edge diagnostics. The width of this layer determines the wear allowance ...

Long-term effect of fee-for-service-based reimbursement cuts on processes and outcomes of care for stroke: interrupted time-series study from Taiwan.

Science.gov (United States)

Tung, Yu-Chi; Chang, Guann-Ming; Cheng, Shou-Hsia

2015-01-01

As healthcare spending continues to increase, reimbursement cuts have become 1 type of healthcare reform to contain costs. Little is known about the long-term impact of cuts in reimbursement, especially under a global budget cap with fee-for-service (FFS) reimbursement, on processes and outcomes of care. The FFS-based reimbursement cuts have been implemented since July 2002 in Taiwan. We examined the long-term association of FFS-based reimbursement cuts with trends in processes and outcomes of care for stroke. We analyzed all 411,487 patients with stroke admitted to general acute care hospitals in Taiwan during the period 1997 to 2010 through Taiwan's National Health Insurance Research Database. We used a quasi-experimental design with quarterly measures of healthcare utilization and outcomes and used segmented autoregressive integrated moving average models for the analysis. After accounting for secular trends and other confounders, the implementation of the FFS-based reimbursement cuts was associated with trend changes in computed tomography/magnetic resonance imaging scanning (0.31% per quarter; P=0.013), antiplatelet/anticoagulant use (-0.20% per quarter; Pprocesses and outcomes of care over time. However, the reimbursement cuts from the FFS-based global budget cap are associated with trend changes in processes and outcomes of care for stroke. The FFS-based reimbursement cuts may have long-term positive and negative associations with stroke care. © 2014 American Heart Association, Inc.

Geometrical quality evaluation in laser cutting of Inconel-718 sheet by using Taguchi based regression analysis and particle swarm optimization

Science.gov (United States)

Shrivastava, Prashant Kumar; Pandey, Arun Kumar

2018-03-01

The Inconel-718 is one of the most demanding advanced engineering materials because of its superior quality. The conventional machining techniques are facing many problems to cut intricate profiles on these materials due to its minimum thermal conductivity, minimum elastic property and maximum chemical affinity at magnified temperature. The laser beam cutting is one of the advanced cutting method that may be used to achieve the geometrical accuracy with more precision by the suitable management of input process parameters. In this research work, the experimental investigation during the pulsed Nd:YAG laser cutting of Inconel-718 has been carried out. The experiments have been conducted by using the well planned orthogonal array L27. The experimentally measured values of different quality characteristics have been used for developing the second order regression models of bottom kerf deviation (KD), bottom kerf width (KW) and kerf taper (KT). The developed models of different quality characteristics have been utilized as a quality function for single-objective optimization by using particle swarm optimization (PSO) method. The optimum results obtained by the proposed hybrid methodology have been compared with experimental results. The comparison of optimized results with the experimental results shows that an individual improvement of 75%, 12.67% and 33.70% in bottom kerf deviation, bottom kerf width, and kerf taper has been observed. The parametric effects of different most significant input process parameters on quality characteristics have also been discussed.

Melt Flow and Energy Limitation of Laser Cutting

Directory of Open Access Journals (Sweden)

Pavel Hudeček

2016-01-01

Full Text Available Laser technology is a convertible technology for plenty of parts in most materials. Laser material processing for industrial manufacturing applications is today a widespread procedure for welding, cutting, marking and micro machining of metal and plastic parts and components. Involvement and support this huge mass-production industry of laser cutting, new technology and dry-process using lasers were and are being actively developed. Fundamentally, industrial laser cutting or other applications on industry should satisfy the four key practical application issues including “Quality or Performance”, “Throughput or Speed”, “Cost or Total Ownership Cost”, and “Reliability”. Laser requires for examples several complicated physical factors to be resolved including die strength to be enable good wire-bonding and survival of severe cycling test, clean cutting wall surface, good cutting of direct attach film, and proper speed of cutting for achieving economy of throughput. Some example of maximum cutting rate, wherewith is normally limited laser energy, cutting speed is depend on type laser, different of cutting with one laser beam and beam pattern and applied laser power/material thickness will be introduced in this paper.

Epidemiology, Regional Characteristics, Knowledge, and Attitude Toward Female Genital Mutilation/Cutting in Southern Iran.

Science.gov (United States)

Dehghankhalili, Maryam; Fallahi, Soghra; Mahmudi, Forugh; Ghaffarpasand, Fariborz; Shahrzad, Mohammad Esmaeil; Taghavi, Mohsen; Fereydooni Asl, Marjan

2015-07-01

Female genital mutilation/cutting (FGM/C), also known as female circumcision, is an ancient traditional procedure that involves partial or total removal of the female external genitalia for nonmedical reasons. Although it is well described in African and some Arabic countries, data from Iran are scarce. To describe the epidemiology, regional characteristics, knowledge, and attitude toward FGM/C in Southern Iran. This cross-sectional study was conducted during a 36-month period from 2010 to 2013 in Hormozgan, a southern province of Iran near the Persian Gulf. We included 780 women in six major rural areas of the province who referred to healthcare centers for vaccination, midwifery, or family planning services. All participants underwent complete pelvic examination to determine the type of FGM. The questionnaire consisted of several sections such as demographic and baseline characteristics, and two self-report sections addressing the knowledge and attitude toward FGM/C and its complications. Baseline sociodemographic characteristics including age, educational level, marital status, religion, and nationality were the independent variables. Among the participants, 535 (68.5%) had undergone FGM/C. FGM/C was associated with higher age (P = 0.002), Afghan nationality (P = 0.003), Sunni Islam as religion (P = 0.019), illiteracy (P Islam religion, Afghan nationality, and positive family history. Lack of knowledge toward FGM/C is the main cause of its high prevalence and continuation in the area. © 2015 International Society for Sexual Medicine.

Laser cutting of sheets for Tailored Blanks

DEFF Research Database (Denmark)

Bagger, Claus; Olsen, Flemming Ove

1999-01-01

sound welds. Laser cutting the sheets may therefore be an alternative to shear cutting, if the cut kerf squareness can be kept below 0.05 mm.In a number of systematic laboratory experiments the effects of the major process parameters in laser cutting have been investigated. Each cut was quantified...... by the squareness, the surface roughness and the burr height. Mild steel as well as high strength steel with and with out galvanisation with thickness' of 0.7(5) and 1.25 were used.In the tests the difference in cut quality between a 5" and a 7.5" focusing lens were tested and the effect of using pulsed mode laser...

An evaluation of alternative reactor vessel cutting technologies for the experimental boiling water reactor at Argonne National Laboratory

International Nuclear Information System (INIS)

Boing, L.E.; Henley, D.R.; Manion, W.J.; Gordon, J.W.

1989-12-01

Metal cutting techniques that can be used to segment the reactor pressure vessel of the Experimental Boiling Water Reactor (EBWR) at Argonne National Laboratory (ANL) have been evaluated by Nuclear Energy Services. Twelve cutting technologies are described in terms of their ability to perform the required task, their performance characteristics, environmental and radiological impacts, and cost and schedule considerations. Specific recommendations regarding which technology should ultimately be used by ANL are included. The selection of a cutting method was the responsibility of the decommissioning staff at ANL, who included a relative weighting of the parameters described in this document in their evaluation process. 73 refs., 26 figs., 69 tabs

An evaluation of alternative reactor vessel cutting technologies for the experimental boiling water reactor at Argonne National Laboratory

Energy Technology Data Exchange (ETDEWEB)

Boing, L.E.; Henley, D.R. (Argonne National Lab., IL (USA)); Manion, W.J.; Gordon, J.W. (Nuclear Energy Services, Inc., Danbury, CT (USA))

1989-12-01

Metal cutting techniques that can be used to segment the reactor pressure vessel of the Experimental Boiling Water Reactor (EBWR) at Argonne National Laboratory (ANL) have been evaluated by Nuclear Energy Services. Twelve cutting technologies are described in terms of their ability to perform the required task, their performance characteristics, environmental and radiological impacts, and cost and schedule considerations. Specific recommendations regarding which technology should ultimately be used by ANL are included. The selection of a cutting method was the responsibility of the decommissioning staff at ANL, who included a relative weighting of the parameters described in this document in their evaluation process. 73 refs., 26 figs., 69 tabs.

Numerical simulation of rock cutting using 2D AUTODYN

International Nuclear Information System (INIS)

Woldemichael, D E; Rani, A M Abdul; Lemma, T A; Altaf, K

2015-01-01

In a drilling process for oil and gas exploration, understanding of the interaction between the cutting tool and the rock is important for optimization of the drilling process using polycrystalline diamond compact (PDC) cutters. In this study the finite element method in ANSYS AUTODYN-2D is used to simulate the dynamics of cutter rock interaction, rock failure, and fragmentation. A two-dimensional single PDC cutter and rock model were used to simulate the orthogonal cutting process and to investigate the effect of different parameters such as depth of cut, and back rake angle on two types of rocks (sandstone and limestone). In the simulation, the cutting tool was dragged against stationary rock at predetermined linear velocity and the depth of cut (1,2, and 3 mm) and the back rake angles(-10°, 0°, and +10°) were varied. The simulation result shows that the +10° back rake angle results in higher rate of penetration (ROP). Increasing depth of cut leads to higher ROP at the cost of higher cutting force. (paper)

Investigating the CO2 laser cutting parameters of MDF wood composite material

OpenAIRE

Eltawahni, Hayat; Olabi, Abdul-Ghani; Benyounis, Khaled

2011-01-01

Laser cutting of medium density fibreboard (MDF) is a complicated process and the selection of the process parameters combinations is essential to get the highest quality of the cut section. This paper presents laser cutting of MDF based on design of experiments (DOE). CO2 laser was used to cut three thicknesses 4, 6 and 9 mm of MDF panels. The process factors investigated are: laser power, cutting speed, air pressure and focal point position. In this work, cutting quality was evaluated by me...

A Numerical Approach and Comparison of Cutting Forces and Chip Morphology in Orthogonal Cutting of Light Alloys

International Nuclear Information System (INIS)

Alvarez, Roberto; Domingo, Rosario; Sebastian, Miguel Angel

2011-01-01

This paper deals with the simulation of UNS A92024 aluminium alloy cutting processes. In particular, 2D and 3D Finite Element Method (FEM) simulations were carried out in order to estimate cutting forces and chip morphology during turning operations. The material is modelled with two different set of parameters for the Johnson--Cook's (J-C) constitutive equation and a failure Cockroft and Latham's model exploited considers damage. The comparison between the predicted chip morphology and principal cutting forces at varying of J-C parameters and cutting regimes with those experimentally found are presented and discussed. The paper shows the importance of damage criterion in the cutting forces, during the simulation, especially in 3D.

Combination of Ultrasonic Vibration and Cryogenic Cooling for Cutting Performance Improvement of Inconel 718 Turning

Science.gov (United States)

Lin, S. Y.; Chung, C. T.; Cheng, Y. Y.

2011-01-01

The main objective of this study is to develop a thermo-elastic-plastic coupling model, based on a combination skill of ultrasonically assisted cutting and cryogenic cooling, under large deformation for Inconel 718 alloy machining process. The improvement extent on cutting performance and tool life promotion may be examined from this investigation. The critical value of the strain energy density of the workpiece will be utilized as the chip separation and the discontinuous chip segmentation criteria. The forced convection cooling and a hydrodynamic lubrication model will be considered and formulated in the model. Finite element method will be applied to create a complete numerical solution for this ultrasonic vibration cutting model. During the analysis, the cutting tool is incrementally advanced forward with superimposed ultrasonic vibration in a back and forth step-by-step manner, from an incipient stage of tool-workpiece engagement to a steady state of chip formation, a whole simulation of orthogonal cutting process under plane strain deformation is thus undertaken. High shear strength induces a fluctuation phenomenon of shear angle, high shear strain rate, variation of chip types and chip morphology, tool-chip contact length variation, the temperature distributions within the workpiece, chip and tool, periodic fluctuation in cutting forces can be determined from the developed model. A complete comparison of machining characteristics between some different combinations of ultrasonically assisted cutting and cryogenic cooling with conventional cutting operation can be acquired. Finally, the high-speed turning experiment for Inconel 718 alloy will be taken in the laboratory to validate the accuracy of the model, and the progressive flank wear, crater wear, notching and chipping of the tool edge can also be measured in the experiments.

Evaluation of cutting force uncertainty components in turning

DEFF Research Database (Denmark)

Axinte, Dragos Aurelian; Belluco, Walter; De Chiffre, Leonardo

2000-01-01

A procedure is proposed for the evaluation of those uncertainty components of a single cutting force measurement in turning that are related to the contributions of the dynamometer calibration and the cutting process itself. Based on an empirical model including errors form both sources......, the uncertainty for a single measurement of cutting force is presented, and expressions for the expected uncertainty vs. cutting parameters are proposed. This approach gives the possibility of evaluating cutting force uncertainty components in turning, for a defined range of cutting parameters, based on few...

A review on ductile mode cutting of brittle materials

Science.gov (United States)

Antwi, Elijah Kwabena; Liu, Kui; Wang, Hao

2018-06-01

Brittle materials have been widely employed for industrial applications due to their excellent mechanical, optical, physical and chemical properties. But obtaining smooth and damage-free surface on brittle materials by traditional machining methods like grinding, lapping and polishing is very costly and extremely time consuming. Ductile mode cutting is a very promising way to achieve high quality and crack-free surfaces of brittle materials. Thus the study of ductile mode cutting of brittle materials has been attracting more and more efforts. This paper provides an overview of ductile mode cutting of brittle materials including ductile nature and plasticity of brittle materials, cutting mechanism, cutting characteristics, molecular dynamic simulation, critical undeformed chip thickness, brittle-ductile transition, subsurface damage, as well as a detailed discussion of ductile mode cutting enhancement. It is believed that ductile mode cutting of brittle materials could be achieved when both crack-free and no subsurface damage are obtained simultaneously.

Experimental analysis of Nd-YAG laser cutting of sheet materials - A review

Science.gov (United States)

Sharma, Amit; Yadava, Vinod

2018-01-01

Cutting of sheet material is considered as an important process due to its relevance among products of everyday life such as aircrafts, ships, cars, furniture etc. Among various sheet cutting processes (ASCPs), laser beam cutting is one of the most capable ASCP to create complex geometries with stringent design requirements in difficult-to-cut sheet materials. Based on the recent research work in the area of sheet cutting, it is found that the Nd-YAG laser is used for cutting of sheet material in general and reflective sheet material in particular. This paper reviews the experimental analysis of Nd-YAG laser cutting process, carried out to study the influence of laser cutting parameters on the process performance index. The significance of experimental modeling and different optimization approaches employed by various researchers has also been discussed in this study.

Comparison of Composting and Vermicomposting Processes in Refining Drill Cutting Mud from Ahvaz Oil Field in the Presence of Biosolids

Directory of Open Access Journals (Sweden)

afshin takdastan

2017-11-01

Full Text Available Cutting and drilling mud contains significant amounts of petroleum hydrocarbons that are detrimental to both the environment and public health. The objective of this study was to remove the hazardous components of drill cutting mud using the two biological processes of sewage sludge vermicomposting and biocomposting. In an experimental laboratory research, two pilot composting and vermicomposting processes, each over a period of two months with 2 repetitions, were conducted using the the same biological sludge mixed with drill cuttings contaminated with total petroleum hydrocarbon (TPH along with sawdust and yard waste. The GC-FID unit was used to determine the residual total petroleum hydrocarbon concentrations. Results showed that the vermicomposting pilot had a higher TPH removal efficiency than did the composting one so that TPH concentration in the mixed waste mass declined after 60 days from its original value of 42.004 g/kg to 11.316 g/kg. In other words, TPH removal in the pilots A (vermicomposting and B (biocomposting were 73/06% and 55/3%, respectively. Moreover, the TPH levels in the two composting and vermicomposting pilots on the 45th and 60th days showed significant differences (p < 0.05. The study showed that the vermicomposting process enjoys a higher capability than the composting one in removing TPH from oil-based drill cutting waste.

Experimental testing of exchangeable cutting inserts cutting ability

OpenAIRE

Čep, Robert; Janásek, Adam; Čepová, Lenka; Petrů, Jana; Hlavatý, Ivo; Car, Zlatan; Hatala, Michal

2013-01-01

The article deals with experimental testing of the cutting ability of exchangeable cutting inserts. Eleven types of exchangeable cutting inserts from five different manufacturers were tested. The tested cutting inserts were of the same shape and were different especially in material and coating types. The main aim was both to select a suitable test for determination of the cutting ability of exchangeable cutting inserts and to design such testing procedure that could make it possible...

Analysis of the influence of the cutting edge geometry on parameters of the perforation process for conveyor and transmission belts

Directory of Open Access Journals (Sweden)

Wojtkowiak Dominik

2018-01-01

Full Text Available Perforated belts, which are used in vacuum conveyor belts, can have significantly different mechanical properties like strength and elasticity due to a variety of used materials and can have different thickness from very thin (0,7 mm to thick belts (6 mm. In order to design a complex machine for mechanical perforation, which can perforate whole range of belts, it is necessary to research the influence of the cutting edge geometry on the parameters of the perforation process. Three most important parameters, which describe the perforation process are the cutting force, the velocity and the temperature of the piercing punch. The results presented in this paper consider two different types of punching (a piercing punch with the punching die or with the reducer plate and different cutting edge directions, angles, diameters and material properties. Test were made for different groups of composites belts – with polyurethane and polyester fabric, polyamide core or aramid-fibre reinforced polymers. The main goal of this research is to specify effective tools and parameters of the perforation process for each group of composites belts.

Analysis of the Influence of the Use of Cutting Fluid in Hybrid Processes of Machining and Laser Metal Deposition (LMD

Directory of Open Access Journals (Sweden)

Magdalena Cortina

2018-02-01

Full Text Available Hybrid manufacturing processes that combine additive and machining operations are gaining relevance in modern industry thanks to the capability of building complex parts with minimal material and, many times, with process time reduction. Besides, as the additive and subtractive operations are carried out in the same machine, without moving the part, dead times are reduced and higher accuracies are achieved. However, it is not clear whether the direct material deposition after the machining operation is possible or intermediate cleaning stages are required because of the possible presence of residual cutting fluids. Therefore, different Laser Metal Deposition (LMD tests are performed on a part impregnated with cutting fluid, both directly and after the removal of the coolant by techniques such as laser vaporizing and air blasting. The present work studies the influence of the cutting fluid in the LMD process and the quality of the resulting part. Resulting porosity is evaluated and it is concluded that if the part surface is not properly clean after the machining operation, deficient clad quality can be obtained in the subsequent laser additive operation.

Abrasive water jet cutting

International Nuclear Information System (INIS)

Leist, K.J.; Funnell, G.J.

1988-01-01

In the process of selecting a failed equipment cut-up tool for the process facility modifications (PFM) project, a system using an abrasive water jet (AWJ) was developed and tested for remote disassembly of failed equipment. It is presented in this paper

Are the same tapes really the same? Ultrasound study of laser-cut and mechanically cut TVT-O post-operative behavior.

Science.gov (United States)

Rusavy, Zdenek; Masata, Jaromir; Svabik, Kamil; Hubka, Petr; Zvara, Karel; Martan, Alois

2017-11-25

TVT-O production has been modified to laser cutting from mechanical cutting. We compared the behavior of laser and mechanically cut tension-free vaginal tape-obturator (TVT-O) using ultrasound at various time points after surgery. This is a retrospective analysis of clinical and ultrasound data from two previously reported randomized controlled trials with TVT-O. Behavior of mechanically cut TVT-O implanted in January 2007 to November 2009 and laser-cut TVT-O implanted in May 2010 to May 2012 was assessed by ultrasound at day 1, the 2nd week, the 3rd month, and the 1st and 2nd years post-operatively. Bladder neck and tape margins positions were described by coordinates in the orthogonal system calculated from polar coordinates. Tape mobility was measured as a change in the upper and lower tape margin position from rest to maximal Valsalva. Comparison of 2-year subjective and objective surgery outcomes was also performed. In total, 68 mechanically cut and 50 laser-cut TVT-Os were implanted. Follow-up data were available from 49 and 45 women respectively. No differences in any baseline characteristics or bladder neck mobility were observed. Significantly lower tape mobility was observed on day 1 and week 2 after mechanically cut TVT-O, although subsequent mobility was comparable to laser-cut TVT-O. The subjective and objective surgery outcomes were comparable. Although without clinical significance, early postoperative behavior of the mechanically cut and laser-cut TVT-O tapes differs. The less stiff, mechanically-cut TVT-O loosens within 2 weeks of implantation, whereas the stiffer, laser-cut TVT-O keeps its tension.

Demonstration of Laser Cutting System for Tube Specimen

Energy Technology Data Exchange (ETDEWEB)

Jin, Y. G.; Kim, G. S.; Heo, G. S.; Baik, S. J.; Kim, H. M.; Ahn, S. B. [KAERI, Daejeon (Korea, Republic of)

2016-05-15

The oxide layer removal system was also developed because the oxide layer on the surface of the irradiated fuel cladding and components interrupted the applying the electric current during the processing. However, it was found that the mechanical testing data of the irradiated specimens with removal of oxide layer was less reliable than the specimens with oxide layer . The laser cutting system using Nd:YAG with fiber optic beam delivery has great potential in material processing applications of the irradiated fuel cladding and components due to non-contact process. Thus, the oxide layer doesn't interrupt the fabrication process during the laser cutting system. In the present study, the laser cutting system was designed to fabricate the mechanical testing specimens from the unirradiated fuel cladding with and without oxide. The feasibility of the laser cutting system was demonstrated for the fabrication of various types of unirradiated specimens. The effect of surface oxide layer was also investigated for machining process of the zirlo fuel cladding and it was found that laser beam machining could be a useful tool to fabricate the specimens with surface oxide layer. Based on the feasibility studies and demonstration, the design of the laser cutting machine for fully or partially automatic and remotely operable system will be proposed and made.

Magnetic suspension motorized spindle-cutting system dynamics analysis and vibration control review

Directory of Open Access Journals (Sweden)

Xiaoli QIAO

2016-10-01

Full Text Available The performance of high-speed spindle directly determines the development of high-end machine tools. The cutting system's dynamic characteristics and vibration control effect are inseparable with the performance of the spindle,which influence each other, synergistic effect together the cutting efficiency, the surface quality of the workpiece and tool life in machining process. So, the review status on magnetic suspension motorized spindle, magnetic suspension bearing-flexible rotor system dynamics modeling theory and status of active control technology of flexible magnetic suspension motorized spindle rotor vibration are studied, and the problems which present in the magnetic suspension flexible motorized spindle rotor systems are refined, and the development trend of magnetic levitation motorized spindle and the application prospect is forecasted.

Experimental Investigation of Multi-mode Fiber Laser Cutting of Cement Mortar

Science.gov (United States)

2018-01-01

This study successfully applied multi-mode laser cutting with the variation of the laser cutting speed to cement mortar for the first time. The effects of the amount of silica sand in the cement mortar on laser cutting are tested and analyzed. The kerf width and penetration depth of the specimens after laser cutting are investigated. As the laser cutting speed increases, the penetration depth decreases for both cement paste and cement mortar, whereas the kerf width becomes saturated and increases, respectively, for cement paste and cement mortar. Cross sections of the specimens are compared with illustrations. Top-view images of the cement mortar with indicators of the physical characteristics, such as re-solidification, burning, and cracks are examined, and the possible causes of these characteristics are explained. The optical absorption rates of cement-based materials are quantified at wide ranges of wavelength to compare the absorption rates in accordance with the materials compositions. The chemical composition variation before and after laser cutting is also compared by EDX (Energy Dispersive X-Ray) analysis. In addition to these observations, material removal mechanisms for cement mortar are proposed. PMID:29439431

Experimental Investigation of Multi-mode Fiber Laser Cutting of Cement Mortar.

Science.gov (United States)

Lee, Dongkyoung; Pyo, Sukhoon

2018-02-10

This study successfully applied multi-mode laser cutting with the variation of the laser cutting speed to cement mortar for the first time. The effects of the amount of silica sand in the cement mortar on laser cutting are tested and analyzed. The kerf width and penetration depth of the specimens after laser cutting are investigated. As the laser cutting speed increases, the penetration depth decreases for both cement paste and cement mortar, whereas the kerf width becomes saturated and increases, respectively, for cement paste and cement mortar. Cross sections of the specimens are compared with illustrations. Top-view images of the cement mortar with indicators of the physical characteristics, such as re-solidification, burning, and cracks are examined, and the possible causes of these characteristics are explained. The optical absorption rates of cement-based materials are quantified at wide ranges of wavelength to compare the absorption rates in accordance with the materials compositions. The chemical composition variation before and after laser cutting is also compared by EDX (Energy Dispersive X-Ray) analysis. In addition to these observations, material removal mechanisms for cement mortar are proposed.

The results of cutting disks testing for rock destruction

Directory of Open Access Journals (Sweden)

Khoreshok Aleksey

2017-01-01

Full Text Available To determine the rational order of disk tools placement on the working body is necessary to know the maximum amount of rock, destroyed by the disk tool in benching cutting mode depending on the tool geometry parameters, physical and mechanical parameters of rocks. The article contains the definition of rational parameters of cutting disk tools as well as power and energy parameters of the destruction process by cutting disks and by executive body of the coal cutter. The rational geometric parameters of cutting discs are specified. It was found that each step of cutting with a minimum depth of penetration has its own maximum height of bench outcrop. The dependence of the volumes of large items destroyed by the disk tool on the cutting step height was determined. The existence of the cyclic alternation of destruction phases, regardless the fracture parameters, the height of the ledge outcrop, and tools like free cutting geometry were found. In contrast to the free cutting in benching mode of destruction two large fragments of rocks in one cycle were observed. Consequently, the cyclical nature of the destruction process in the benching mode will be characterized by two chips and crushing, and this cycling repeats throughout the destruction process with the same parameters of destruction.

INSURANCE OF KNITTED PRODUCTS QUALITY THROUGH THE ANALYSIS AND EVALUATION OF NON-QUALITY DURING THE OPERATIONS IN THE CUTTING ROOM

Directory of Open Access Journals (Sweden)

LUTIC Liliana

2014-05-01

Full Text Available n a knitting- confection profile factory, any activity oriented toward evaluation, maintenance or improvement of products quality level is based on measuring and examining the product quality characteristics, in order to establish conformity to the quality specifications and/or naming the non-quality characteristics (establishing defects and fabrication deficiencies. We can consider non-quality as complementary to quality, although a definitive distinction cannot always be made between the two categories or states. Cutting holds a key role in insuring shape precision and pieces dimensions, determining the quality of the confection process, its structure and manual stages frequency. The quality of the cutting operation, appreciated through the precision and aspect of cut contours, existence and precision of markings, is directly reflected in the finite product’s quality, which entails knowledge of cutting instrument - fabric interactions. In compliance of the technological regime during the operations in the cutting room can determine: incorrect marking, spreading, sectioning or cutting. Non-quality of intermediate products obtained in the cutting department can be evaluated and controlled through defectologic control methods.The De – Ca – Re method (defect-cause-remedy correlation, applied in this paper, allows establishing the most important causes that generate defects, as well as preventive and corrective actions to eliminate these causes. This paper systematically presents the main defects that may occur during operations in the cutting room, causes that generate these defects, along with their preventive and corrective actions.

Performance Enhancement of Abrasive Waterjet Cutting

NARCIS (Netherlands)

2008-01-01

Abrasive Waterjet (AWJ) Machining is a recent non-traditional machining process. This technology is widely used in industry for cutting difficult-to-machine-materials, milling slots, polishing hard materials etc. AWJ machining has many advantages, e.g. it can cut net-shape parts, no heat is

Antimicrobial packaging for fresh-cut fruits

Science.gov (United States)

Fresh-cut fruits are minimally processed produce which are consumed directly at their fresh stage without any further kill step. Microbiological quality and safety are major challenges to fresh-cut fruits. Antimicrobial packaging is one of the innovative food packaging systems that is able to kill o...

Laser cutting of Kevlar laminates

Energy Technology Data Exchange (ETDEWEB)

VanCleave, R.A.

1977-09-01

An investigation has been conducted of the use of laser energy for cutting contours, diameters, and holes in flat and shaped Kevlar 49 fiber-reinforced epoxy laminates as an alternate to conventional machining. The investigation has shown that flat laminates 6.35 mm thick may be cut without backup by using a high-powered (1000-watt) continuous wave CO/sub 2/ laser at high feedrates (33.87 mm per second). The cut produced was free of the burrs and delaminations resulting from conventional machining methods without intimate contact backup. In addition, the process cycle time was greatly reduced.

Modelling of tunnelling processes and rock cutting tool wear with the particle finite element method

Science.gov (United States)

Carbonell, Josep Maria; Oñate, Eugenio; Suárez, Benjamín

2013-09-01

Underground construction involves all sort of challenges in analysis, design, project and execution phases. The dimension of tunnels and their structural requirements are growing, and so safety and security demands do. New engineering tools are needed to perform a safer planning and design. This work presents the advances in the particle finite element method (PFEM) for the modelling and the analysis of tunneling processes including the wear of the cutting tools. The PFEM has its foundation on the Lagrangian description of the motion of a continuum built from a set of particles with known physical properties. The method uses a remeshing process combined with the alpha-shape technique to detect the contacting surfaces and a finite element method for the mechanical computations. A contact procedure has been developed for the PFEM which is combined with a constitutive model for predicting the excavation front and the wear of cutting tools. The material parameters govern the coupling of frictional contact and wear between the interacting domains at the excavation front. The PFEM allows predicting several parameters which are relevant for estimating the performance of a tunnelling boring machine such as wear in the cutting tools, the pressure distribution on the face of the boring machine and the vibrations produced in the machinery and the adjacent soil/rock. The final aim is to help in the design of the excavating tools and in the planning of the tunnelling operations. The applications presented show that the PFEM is a promising technique for the analysis of tunnelling problems.

Effect of Cut Quality on Hybrid Laser Arc Welding of Thick Section Steels

Science.gov (United States)

Farrokhi, F.; Nielsen, S. E.; Schmidt, R. H.; Pedersen, S. S.; Kristiansen, M.

From an industrial point of view, in a laser cutting-welding production chain, it is of great importance to know the influence of the attainable laser cut quality on the subsequent hybrid laser arc welding process. Many studies have been carried out in the literature to obtain lower surface roughness values on the laser cut edge. However, in practice, the cost and reliability of the cutting process is crucial and it does not always comply with obtaining the highest surface quality. In this study, a number of experiments on 25 mm steel plates were carried out to evaluate the influence of cut surface quality on the final quality of the subsequent hybrid laser welded joints. The different cut surfaces were obtained by different industrial cutting methods including laser cutting, abrasive water cutting, plasma cutting, and milling. It was found that the mentioned cutting methods could be used as preparation processes for the subsequent hybrid laser arc welding. However, cut quality could determine the choice of process parameters of the following hybrid laser arc welding.

LASER CUTTING MACHINES FOR 3-D THIN SHEET PARTS

Directory of Open Access Journals (Sweden)

Miroslav RADOVANOVIC

2012-11-01

Full Text Available Laser cutting machines are used for precise contour cutting thin sheet. In industrial application nowadays various types and construction of laser cutting machines can be met. For contour cutting 3-D thin sheet parts laser cutting machines with rotation movements and laser robots are used. Laser generates the light beam, that presents a tool in working process. Application of laser cutting machines made possible good quality of products, flexibility of production and enlargement of economy

Laser beam machining of polycrystalline diamond for cutting tool manufacturing

Science.gov (United States)

Wyszyński, Dominik; Ostrowski, Robert; Zwolak, Marek; Bryk, Witold

2017-10-01

The paper concerns application of DPSS Nd: YAG 532nm pulse laser source for machining of polycrystalline WC based diamond inserts (PCD). The goal of the research was to determine optimal laser cutting parameters for cutting tool shaping. Basic criteria to reach the goal was cutting edge quality (minimalization of finishing operations), material removal rate (time and cost efficiency), choice of laser beam characteristics (polarization, power, focused beam diameter). The research was planned and realised and analysed according to design of experiment rules (DOE). The analysis of the cutting edge was prepared with use of Alicona Infinite Focus measurement system.

Quantum fields and Poisson processes: Interaction of a cut-off boson field with a quantum particle

International Nuclear Information System (INIS)

Bertrand, J.; Rideau, G.; Gaveau, B.

1985-01-01

The solution of the Schroedinger equation for a boson field interacting with a quantum particle is written as an expectation on a Poisson process counting the variations of the boson-occupation numbers for each momentum. An energy cut-off is needed for the expectation to be meaningful. (orig.)

Agricultural Construction Volume II. Oxy-Gas and Other Cutting/Welding Processes. Woodworking, Metals, Finishing. Instructor's Guide.

Science.gov (United States)

Admire, Myron; Maricle, Gary

This guide contains instructor's materials for teaching a secondary agricultural construction course consisting of instructional units on oxy-gas and other cutting and welding processes (10 lessons), woodworking (6 lessons), metals (10 lessons), and finishing (4 lessons). The materials for each unit include student objectives, a list of…

Core Cutting Test with Vertical Rock Cutting Rig (VRCR)

Science.gov (United States)

Yasar, Serdar; Osman Yilmaz, Ali

2017-12-01

Roadheaders are frequently used machines in mining and tunnelling, and performance prediction of roadheaders is important for project economics and stability. Several methods were proposed so far for this purpose and, rock cutting tests are the best choice. Rock cutting tests are generally divided into two groups which are namely, full scale rock cutting tests and small scale rock cutting tests. These two tests have some superiorities and deficiencies over themselves. However, in many cases, where rock sampling becomes problematic, small scale rock cutting test (core cutting test) is preferred for performance prediction, since small block samples and core samples can be conducted to rock cutting testing. Common problem for rock cutting tests are that they can be found in very limited research centres. In this study, a new mobile rock cutting testing equipment, vertical rock cutting rig (VRCR) was introduced. Standard testing procedure was conducted on seven rock samples which were the part of a former study on cutting rocks with another small scale rock cutting test. Results showed that core cutting test can be realized successfully with VRCR with the validation of paired samples t-test.

Flat Milling Process Simulation Taking into Consideration a Dependence of Dynamic Characteristics of the Machine

Directory of Open Access Journals (Sweden)

D. A. Zavarzin

2016-01-01

Full Text Available The milling process inherently is on/off, and therefore inevitably there is vibration excitation in the Machine/Fixture/Tool/Part (MFTP system, which results in a different quality of the treated surface, depending on the machining conditions. The objective is to identify effective operation conditions to cut a part on the 3-way easy class machines when there is no unwanted regenerative self-oscillation, leading to a significant deterioration in the quality of the surface machined. The paper describes vibrations arising during a milling process and their effect on the surface shape and the working tool. To solve this problem we apply a numerical simulation method of cutting dynamics, which consist of 4 modules. The main module is an algorithm of the geometric simulation. The second module is a phenomenological model of the cutting forces. Two remaining modules are responsible for dynamics simulation of the part machined and the cutting tool under time-varying cutting forces. The calculated values are transferred back to the geometric modelling algorithm at each step in time. Thus, the model is closed and allows us to take into account an effect of delay in a dynamic system. A finite element machine model to perform calculation in 3DCUT software has been a selected and compiled. The paper presents geometrical mapping of the machining process and natural frequencies and shapes found for the finite element model. Conducting multivariate calculations allowed us to analyse the dependences of a dynamic behaviour of the system on changing spindle speed. The multivariate modelling results are presented as the Poincare maps for a moving free end of the tool. These Poincare maps allow us to select the operation conditions domains coming both with forced vibration and with self-excited oscillations. On the Poincaré map for two operation conditions of different domains there are graphics of the cutting forces, a thickness of the cutting layer, tool

Dimensional accuracy of internal cooling channel made by selective laser melting (SLM And direct metal laser sintering (DMLS processes in fabrication of internally cooled cutting tools

Directory of Open Access Journals (Sweden)

Ghani S. A. C.

2017-01-01

Full Text Available Selective laser melting(SLM and direct metal laser sintering(DMLS are preferred additive manufacturing processes in producing complex physical products directly from CAD computer data, nowadays. The advancement of additive manufacturing promotes the design of internally cooled cutting tool for effectively used in removing generated heat in metal machining. Despite the utilisation of SLM and DMLS in a fabrication of internally cooled cutting tool, the level of accuracy of the parts produced remains uncertain. This paper aims at comparing the dimensional accuracy of SLM and DMLS in machining internally cooled cutting tool with a special focus on geometrical dimensions such as hole diameter. The surface roughness produced by the two processes are measured with contact perthometer. To achieve the objectives, geometrical dimensions of identical tool holders for internally cooled cutting tools fabricated by SLM and DMLS have been determined by using digital vernier calliper and various magnification of a portable microscope. In the current study, comparing internally cooled cutting tools made of SLM and DMLS showed that generally the higher degree of accuracy could be obtained with DMLS process. However, the observed differences in surface roughness between SLM and DMLS in this study were not significant. The most obvious finding to emerge from this study is that the additive manufacturing processes selected for fabricating the tool holders for internally cooled cutting tool in this research are capable of producing the desired internal channel shape of internally cooled cutting tool.

Neural Network Modeling of Cutting Fluid Impact on Energy Consumption during Turning

Directory of Open Access Journals (Sweden)

M. Bachraty

2016-06-01

Full Text Available This paper presents a part of research on power consumption differences between various cutting fluids used during turning operations. An attempt was made to study the possibility of artificial neural network to model the behavior function and predicting the electrical power consumption. Friction factor of examined cutting fluids was also measured to describe a more complete picture of investigated cutting fluids characteristics. It was discovered that wide spectrum of characteristics is present in today’s market and that artificial neural networks are suitable for purpose of modeling the power consumption of the lathe during machining. This paper could be used as a foundation for later database building where it would be possible to predict how certain cutting fluid will behave in a specific machining parameter combination.

A study of estimating cutting depth for multi-pass nanoscale cutting by using atomic force microscopy

International Nuclear Information System (INIS)

Lin, Zone-Ching; Hsu, Ying-Chih

2012-01-01

This paper studies two models for estimating cutting depth of multi-pass nanoscale cutting by using an atomic force microscopy (AFM) probe. One estimates cutting depth for multi-pass nanoscale cutting by using regression equations of nanoscale contact pressure factor (NCP factor) while the other uses equation of specific down force energy (SDFE). This paper proposes taking a diamond-coated probe of AFM as the cutting tool to carry out multi-pass nanoscale cutting experiments on the surface of sapphire substrate. In the process of experimentation, different down forces are set, and the probe shape of AFM is known, then using each down force to multi-pass cutting the sapphire substrate. From the measured experimental data of a central cutting depth of the machining groove by AFM, this paper calculates the specific down force energy of each down force. The experiment results reveal that the specific down force energy of each case of multi-pass nanoscale cutting for different down forces under a probe of AFM is close to a constant value. This paper also compares the nanoscale cutting results from estimating cutting depths for each pass of multi-pass among the experimental results and the calculating results obtained by the two theories models. It is found that the model of specific down force energy can calculate cutting depths for each nanoscale cutting pass by one equation. It is easier to use than the multi-regression equations of the nanoscale contact pressure factor. Besides, the estimations of cutting depth results obtained by the model of specific down force energy are closer to that of the experiment results. It shows that the proposed specific down force energy model in this paper is an acceptable model.

Laser cutting - from 200 Watt to 12 Kilowatt

DEFF Research Database (Denmark)

Olsen, Flemming Ove; Nielsen, Jakob Skov

2004-01-01

Laser cutting is the most widespread industrial application of high power lasers. The development of this process was initiated around 1970, when scientists at TWI first demonstrated laser cutting with coaxial gas assistance. 10 years later, the polarisation problem was solved and the technology ...... got its breakthrough. Since then some 30,000 laser cutting systems have been installed worldwide, making the laser an important cutting tool in modern industry....

Adiabatic shear banding and scaling laws in chip formation with application to cutting of Ti-6Al-4V

Science.gov (United States)

Molinari, A.; Soldani, X.; Miguélez, M. H.

2013-11-01

The phenomenon of adiabatic shear banding is analyzed theoretically in the context of metal cutting. The mechanisms of material weakening that are accounted for are (i) thermal softening and (ii) material failure related to a critical value of the accumulated plastic strain. Orthogonal cutting is viewed as a unique configuration where adiabatic shear bands can be experimentally produced under well controlled loading conditions by individually tuning the cutting speed, the feed (uncut chip thickness) and the tool geometry. The role of cutting conditions on adiabatic shear banding and chip serration is investigated by combining finite element calculations and analytical modeling. This leads to the characterization and classification of different regimes of shear banding and the determination of scaling laws which involve dimensionless parameters representative of thermal and inertia effects. The analysis gives new insights into the physical aspects of plastic flow instability in chip formation. The originality with respect to classical works on adiabatic shear banding stems from the various facets of cutting conditions that influence shear banding and from the specific role exercised by convective flow on the evolution of shear bands. Shear bands are generated at the tool tip and propagate towards the chip free surface. They grow within the chip formation region while being convected away by chip flow. It is shown that important changes in the mechanism of shear banding take place when the characteristic time of shear band propagation becomes equal to a characteristic convection time. Application to Ti-6Al-4V titanium are considered and theoretical predictions are compared to available experimental data in a wide range of cutting speeds and feeds. The fundamental knowledge developed in this work is thought to be useful not only for the understanding of metal cutting processes but also, by analogy, to similar problems where convective flow is also interfering with

Improved cutting performance in high power laser cutting

DEFF Research Database (Denmark)

Olsen, Flemming Ove

2003-01-01

Recent results in high power laser cutting especially with focus on cutting of mild grade steel types for shipbuilding are described.......Recent results in high power laser cutting especially with focus on cutting of mild grade steel types for shipbuilding are described....

Cut-off Grade Optimization for Maximizing the Output Rate

Directory of Open Access Journals (Sweden)

A. Khodayari

2012-12-01

Full Text Available In the open-pit mining, one of the first decisions that must be made in production planning stage, after completing the design of final pit limits, is determining of the processing plant cut-off grade. Since this grade has an essential effect on operations, choosing the optimum cut-off grade is of considerable importance. Different goals may be used for determining optimum cut-off grade. One of these goals may be maximizing the output rate (amount of product per year, which is very important, especially from marketing and market share points of view. Objective of this research is determining the optimum cut-off grade of processing plant in order to maximize output rate. For performing this optimization, an Operations Research (OR model has been developed. The object function of this model is output rate that must be maximized. This model has two operational constraints namely mining and processing restrictions. For solving the model a heuristic method has been developed. Results of research show that the optimum cut-off grade for satisfying pre-stated goal is the balancing grade of mining and processing operations, and maximum production rate is a function of the maximum capacity of processing plant and average grade of ore that according to the above optimum cut-off grade must be sent to the plant.

A review of cutting mechanics and modeling techniques for biological materials.

Science.gov (United States)

Takabi, Behrouz; Tai, Bruce L

2017-07-01

This paper presents a comprehensive survey on the modeling of tissue cutting, including both soft tissue and bone cutting processes. In order to achieve higher accuracy in tissue cutting, as a critical process in surgical operations, the meticulous modeling of such processes is important in particular for surgical tool development and analysis. This review paper is focused on the mechanical concepts and modeling techniques utilized to simulate tissue cutting such as cutting forces and chip morphology. These models are presented in two major categories, namely soft tissue cutting and bone cutting. Fracture toughness is commonly used to describe tissue cutting while Johnson-Cook material model is often adopted for bone cutting in conjunction with finite element analysis (FEA). In each section, the most recent mathematical and computational models are summarized. The differences and similarities among these models, challenges, novel techniques, and recommendations for future work are discussed along with each section. This review is aimed to provide a broad and in-depth vision of the methods suitable for tissue and bone cutting simulations. Copyright © 2017 IPEM. Published by Elsevier Ltd. All rights reserved.

Development and Testing of an Integrated Rotating Dynamometer Based on Fiber Bragg Grating for Four-Component Cutting Force Measurement.

Science.gov (United States)

Liu, Mingyao; Bing, Junjun; Xiao, Li; Yun, Kang; Wan, Liang

2018-04-18

Cutting force measurement is of great importance in machining processes. Hence, various methods of measuring the cutting force have been proposed by many researchers. In this work, a novel integrated rotating dynamometer based on fiber Bragg grating (FBG) was designed, constructed, and tested to measure four-component cutting force. The dynamometer consists of FBGs that are pasted on the newly designed elastic structure which is then mounted on the rotating spindle. The elastic structure is designed as two mutual-perpendicular semi-octagonal rings. The signals of the FBGs are transmitted to FBG interrogator via fiber optic rotary joints and optical fiber, and the wavelength values are displayed on a computer. In order to determine the static and dynamic characteristics, many tests have been done. The results show that it is suitable for measuring cutting force.

Inner tubes cutting method by electrical arc saw

International Nuclear Information System (INIS)

Thome, P.

1990-01-01

The research program deals on the definition of tools used for dismantling steam generator tubes bundle of PWR and on tool used for cutting pipes of great diameter by using the process of cutting by electrical arc saw. The remote tools are used for cutting by the interior pipes of contamined circuits [fr

Cutting thin glass by femtosecond laser ablation

Science.gov (United States)

Shin, Hyesung; Kim, Dongsik

2018-06-01

The femtosecond laser ablation process for cutting thin aluminoborosilicate glass sheets of thickness 100 μm was investigated with emphasis on effective cutting speed (Veff) and mechanical strength of diced samples. The process parameters including the laser fluence (F), overlap ratio (r) of the laser beam and polarization direction were varied at a fixed pulse repetition rate f = 1 kHz to find the optimal process condition that maximizes Veff and edge strength. A three-point bending test was performed to evaluate the front-side and back-side bending (edge) strength of the laser-cut samples. Veff was proportional to F unless r exceeded a critical value, at which excessive energy began to be delivered at the same spot. The front-side edge strength was bigger than the back-side strength because of the back-side damages such as chipping. Good edge strength, as high as ∼280 MPa (front-side) and ∼230 MPa (back-side), was obtained at F = 19 J/m2, r = 0.99, with laser polarization vertical to the cutting path.

Cutting performances with new industrial continuous wave ND:YAG high power lasers

International Nuclear Information System (INIS)

Chagnot, C.; Dinechin, G. de; Canneau, G.

2010-01-01

Dismantling is a great challenge for nuclear companies which are facing with the cleaning of former nuclear sites. Among the available cutting processes is the multi-kilowatts laser whose power is transmitted through optical fibers. Unlike other cutting processes such as the plasma arc cutting process or the oxy-cutting process, the laser process can be easily implemented by robotic equipments. The mechanised robotic arm carries a laser cutting head to perform, with remote-controlled equipments, the cutting operation. The present study deals with the performances which can be reached with high power continuous wave ND:YAG lasers. The cutting tests were carried out up to 8 kW. The laser power was delivered through a specific power supply chain: a 0.4 mm fiber was transporting the power from the laser to a first interface (coupler) then a second 0.6 mm fiber was bringing the laser power to the cutting head. This solution allowed a power delivery chain whose length could be as high as 100 + 20/50 m. Another advantage of this kind of power supply is that the first fiber can be set in a non-contaminated environment whereas the second fiber lies in the contaminated area. The cutting head used for these tests was a specific tool developed for this laser dismantling work: it is a laser cutting head cooled by pressurized air. This tool was developed with the requirement to be able to sustain a laser power of 14 kW. The pressurized air used to cool the head is also used as cutting gas. The cutting capability was about 10 mm by kW. At the power of 8 kW, austenitic steel plates of thickness 100 mm were cut. These performances were reached with the cut started on the plate's edge. If the cut started in the middle of the plate, the cutting performances were not so high: 8 kW became the power to drill and to cut plates of thickness 40 mm.

An approach to evaluate the cutting time for the nuclear dismantling simulation

Energy Technology Data Exchange (ETDEWEB)

Lee, Jonghwan; Hyun, Dongjun; Kang, Sinyoung; Kim, Ikjune; Jeong, Kwan-Seong; Choi, Byung-Seon; Moon, Jeikwon [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2016-10-15

Nuclear power plant (NPP) decommissioning involves various processes and technologies. Decommissioning should be performed after a comprehensive review of the information related to these processes and technologies. There are various means of prior examination and evaluation to ensure the feasibility and safety of the decommissioning process plan. Our dismantling simulation system aims to simulate and evaluate whole processes related to the dismantlement of core equipment of NPP such as the device preparation, cutting operation, waste transfer, and so on. This paper introduces the estimation methodology of the time required for the cutting processes based on real cutting conditions in order to provide effective economic evaluation functionalities used for the system. The methodology to estimate the time required for the remote cutting process in the nuclear dismantling simulation system was proposed. Among the factors which mainly determine the time, the cutting trace was directly calculated from the simulation system and the continuous cutting speed was obtained by proper order of the spline fitting with constraint conditions.

What are the Characteristics of Engineering Design Processes?

DEFF Research Database (Denmark)

Maier, Anja; Störrle, Harald

2011-01-01

This paper studies the characteristic properties of Engineering Design (ED) processes from a process modelling perspective. In a first step, we extracted nine characteristics of engineering design processes from the literature and in a second step validated the findings using results from our...... survey among academic and industrial ED process modelling experts. In a third step, we added a further nine characteristics from personal experiences in the Language Engineering Domain to capture the pragmatic perspective. We arrive at a comprehensive set of 18 characteristics grouped into 6 challenges...... for process modelling in the engineering design domain. The challenges process modelers need to address when using and developing process modelling approaches and tools are: Development, Collaboration, Products & Services, Formality, Pragmatics, and Flexibility. We then compare the importance of elicited...

Gas permeability and thermal behavior of polypropylene films used for packaging minimally processed fresh-cut potatoes: a case study.

Science.gov (United States)

Siracusa, Valentina; Blanco, Ignazio; Romani, Santina; Tylewicz, Urszula; Dalla Rosa, Marco

2012-10-01

This work reports an experimental study on the permeability and thermal behavior of commercial polypropylene (PP) film used for fresh-cut potatoes packaging. The permeability was tested using oxygen, carbon dioxide, nitrogen, mix of these 3 gases, normally used for modified atmosphere packaging (MAP) and Air, to understand if it would be possible to extend the shelf life of this food product designed for the catering field in respect to the packaging behavior. The temperature influence on permeability data, from 5 to 40 °C, was analyzed, before and after 4, 8, 12, 15, and 20 d of food contact, pointing out the dependence between temperature and gas transmission rate (GTR), solubility (S), diffusion coefficient (D), and time lag (t(L)) parameters. The activation energies (E) of the permeation process were determined with the different gases used in the experiments. The thermal behavior of PP film was studied by differential scanning calorimetry (DSC) and thermogravimetric analysis (TG) to well understand its thermal stability. Fourier transformed-infrared with attenuated total reflectance (FT-IR/ATR) spectroscopy was also performed in order to study the influence of the food contact on the chemical characteristics of the polymer film. The results obtained were discussed and compared each other. Studied samples showed, for all investigated gases, an increase of gas permeability and S values at higher temperature. Heat resistance classification among the sample as it is and stored in modified atmospheres was made. Finally all performed experiments have showed good polymer stability for the shelf-life storage potatoes under study. Study of packaging material was performed in a range of temperature, which can simulate the service condition to assess the suitability of a commercial polymer film for modified atmosphere packaging of fresh-cut potatoes minimally processed designed for catering purpose. © 2012 Institute of Food Technologists®

Twice cutting method reduces tibial cutting error in unicompartmental knee arthroplasty.

Science.gov (United States)

Inui, Hiroshi; Taketomi, Shuji; Yamagami, Ryota; Sanada, Takaki; Tanaka, Sakae

2016-01-01

Bone cutting error can be one of the causes of malalignment in unicompartmental knee arthroplasty (UKA). The amount of cutting error in total knee arthroplasty has been reported. However, none have investigated cutting error in UKA. The purpose of this study was to reveal the amount of cutting error in UKA when open cutting guide was used and clarify whether cutting the tibia horizontally twice using the same cutting guide reduced the cutting errors in UKA. We measured the alignment of the tibial cutting guides, the first-cut cutting surfaces and the second cut cutting surfaces using the navigation system in 50 UKAs. Cutting error was defined as the angular difference between the cutting guide and cutting surface. The mean absolute first-cut cutting error was 1.9° (1.1° varus) in the coronal plane and 1.1° (0.6° anterior slope) in the sagittal plane, whereas the mean absolute second-cut cutting error was 1.1° (0.6° varus) in the coronal plane and 1.1° (0.4° anterior slope) in the sagittal plane. Cutting the tibia horizontally twice reduced the cutting errors in the coronal plane significantly (Pcutting the tibia horizontally twice using the same cutting guide reduced cutting error in the coronal plane. Copyright © 2014 Elsevier B.V. All rights reserved.

Regge cuts in inclusive reactions

International Nuclear Information System (INIS)

Paige, F.E.; Trueman, T.L.

1975-01-01

The contribution of Regge cuts to single-particle inclusive processes is analyzed using the techniques of Gribov. The dependence of these contributions on the polarization state of the target is emphasized. A general formula is obtained and certain contributions to it are calculated. It is not possible, however, to reduce this to a simple, powerful formula expressing the total cut contribution in terms of other measurable quantities, as can be done for the cut contribution to the total cross section. The reasons for this are discussed in detail. The single-particle intermediate states, analogous to the absorption model for elastic scattering, are explicitly calculated as an illustration

Dross formation during laser cutting process

Energy Technology Data Exchange (ETDEWEB)

Yilbas, B S; Aleem, B J Abdul [Mechanical Engineering Department, King Fahd University of Petoleum and Minerals, Dhahran 32161 (Saudi Arabia)

2006-04-07

Melt formation during laser cutting of metallic substrates is considered and the melt thickness is formulated using a lump parameter analysis. The droplet diameter is also predicted and compared with the experimental results. A CO{sub 2} laser with variable pulse frequency is used in the experiment. Oxygen, as assisting gas, impinging coaxially with the laser beam, is used at different pressures. SEM and XRD are carried out to obtain micrographs and oxide compounds formed in the dross. It is found that the liquid layer thickness increases with increasing laser output power and reduces with increasing assisting gas velocity. The droplet formed is spherical and the droplet size predicted agrees well with the experimental results.

Accuracy Enhancement with Processing Error Prediction and Compensation of a CNC Flame Cutting Machine Used in Spatial Surface Operating Conditions

Directory of Open Access Journals (Sweden)

Shenghai Hu

2017-04-01

Full Text Available This study deals with the precision performance of the CNC flame-cutting machine used in spatial surface operating conditions and presents an accuracy enhancement method based on processing error modeling prediction and real-time compensation. Machining coordinate systems and transformation matrix models were established for the CNC flame processing system considering both geometric errors and thermal deformation effects. Meanwhile, prediction and compensation models were constructed related to the actual cutting situation. Focusing on the thermal deformation elements, finite element analysis was used to measure the testing data of thermal errors, the grey system theory was applied to optimize the key thermal points, and related thermal dynamics models were carried out to achieve high-precision prediction values. Comparison experiments between the proposed method and the teaching method were conducted on the processing system after performing calibration. The results showed that the proposed method is valid and the cutting quality could be improved by more than 30% relative to the teaching method. Furthermore, the proposed method can be used under any working condition by making a few adjustments to the prediction and compensation models.

[Study of cuttings identification using laser-induced breakdown spectroscopy].

Science.gov (United States)

Tian, Ye; Wang, Zhen-nan; Hou, Hua-ming; Zhai, Xiao-wei; Ci, Xing-hua; Zheng, Rong-er

2012-08-01

Cutting identification is one of the most important links in the course of cutting logging which is very significant in the process of oil drilling. In the present paper, LIBS was used for identification of four kinds of cutting samples coming from logging field, and then multivariate analysis was used in data processing. The whole spectra model and the feature model were built for cuttings identification using PLS-DA method. The accuracy of the whole spectra model was 88.3%, a little more than the feature model with an accuracy of 86.7%. While in the aspect of data size, the variables were decreased from 24,041 to 27 by feature extraction, which increased the efficiency of data processing observably. The obtained results demonstrate that LIBS combined with chemometrics method could be developed as a rapid and valid approach to cutting identification and has great potential to be used in logging field.

The effect of cutting conditions on power inputs when machining

Science.gov (United States)

Petrushin, S. I.; Gruby, S. V.; Nosirsoda, Sh C.

2016-08-01

Any technological process involving modification of material properties or product form necessitates consumption of a certain power amount. When developing new technologies one should take into account the benefits of their implementation vs. arising power inputs. It is revealed that procedures of edge cutting machining are the most energy-efficient amongst the present day forming procedures such as physical and technical methods including electrochemical, electroerosion, ultrasound, and laser processing, rapid prototyping technologies etc, such as physical and technical methods including electrochemical, electroerosion, ultrasound, and laser processing, rapid prototyping technologies etc. An expanded formula for calculation of power inputs is deduced, which takes into consideration the mode of cutting together with the tip radius, the form of the replaceable multifaceted insert and its wear. Having taken as an example cutting of graphite iron by the assembled cutting tools with replaceable multifaceted inserts the authors point at better power efficiency of high feeding cutting in comparison with high-speed cutting.

Enlarging the operation range of a centrifugal compressor by cutting vanes based on CFD

International Nuclear Information System (INIS)

Mo, J T; Pan, X H; Gu, C H; Zheng, S Y

2013-01-01

Many centrifugal compressors are liable to insufficient operation range. The purpose of this paper is to enlarge the operation range of a centrifugal compressor used in turbocharger by cutting vanes. Some numerical works have been done based on CFD. The comparison of the calculated and measured results shows good agreement. The overall performance characteristics of the centrifugal compressor with different cutted vanes are observed and analyzed. The performance characteristic curves show that cutting vanes can increase the operation range by more than 50% with the loss of the highest efficiency limited in 1%. The flow fields are also shown in this paper and related explanations about the change of the performance characteristics curves are given. Shock wave is also detected in the simulation, and some related characteristics are summed up

Materials selection for cutting tools

International Nuclear Information System (INIS)

Burkhis, Adel M.

2008-01-01

The selection of proper tool steel for a given application is a difficult task. So; the most important selection factors in choosing cutting tool materials are based on their tool material requirements, cutting tool design and service conditions which is mainly considered as functional requirements. The processability requirements concerns in heat treat ability of the material tool. The classification of these tool materials were discussed with their properties requirement and percent of alloying element which is added to give best properties with a little increase in cost that highly appear in comparison of the selection. The cutting tool materials were evaluated based on two cases; The first was in case of rough surface; the high speed steels is the best material and the other was the ceramic material is the highest performance in cutting of soft or high rate of metal removal. (author)

Theoretical Studies on the SAW Properties of LGS at High-Temperature in Optimal Cuts

Institute of Scientific and Technical Information of China (English)

Xiaojun JI; Tao HAN; Wenkang SHI; Guowei ZHANG

2004-01-01

Surface acoustic wave (SAW) devices play a significant role in signal processing, frequency control and sensing applications. In general, they cannot operate at elevated temperature. The new crystal of langasite provides possibility for surface acoustic wave devices applied at high temperature. This paper studies the SAW properties of single and doubly rotated cuts of LGS at high temperature. The calculated SAW properties of LGS are analyzed in space with aid of contour plots, and two promising SAW orientation regions at high temperature are presented. For some typical cuts and propagating directions within the two optimal regions, their SAW characteristics vs temperature are discussed. Based on the experimental evidence in some literatures, the reliability of calculated results is verified.

The influence of the dimensions of electrodes on the frequency-temperature characteristics of at and BT-cut quartz resonators

International Nuclear Information System (INIS)

Zelenka, J.

1996-01-01

The comparison of the measured resonant frequency-temperature characteristics of the AT-and BT-cut square and circular quartz resonators with the computed ones is given in the paper. The curves which express the frequency-temperature behavior of the resonators are compared. The influence of the thickness of the silver and gold electrodes on the first order frequency temperature coefficient is presented. The influence of the dimension ratio of the wafer on the orientation for which the zero first order temperature coefficient occurs at the temperature T O = 25 O C are given. (authors)

Cutting Zone Temperature Identification During Machining of Nickel Alloy Inconel 718

Science.gov (United States)

Czán, Andrej; Daniš, Igor; Holubják, Jozef; Zaušková, Lucia; Czánová, Tatiana; Mikloš, Matej; Martikáň, Pavol

2017-12-01

Quality of machined surface is affected by quality of cutting process. There are many parameters, which influence on the quality of the cutting process. The cutting temperature is one of most important parameters that influence the tool life and the quality of machined surfaces. Its identification and determination is key objective in specialized machining processes such as dry machining of hard-to-machine materials. It is well known that maximum temperature is obtained in the tool rake face at the vicinity of the cutting edge. A moderate level of cutting edge temperature and a low thermal shock reduce the tool wear phenomena, and a low temperature gradient in the machined sublayer reduces the risk of high tensile residual stresses. The thermocouple method was used to measure the temperature directly in the cutting zone. An original thermocouple was specially developed for measuring of temperature in the cutting zone, surface and subsurface layers of machined surface. This paper deals with identification of temperature and temperature gradient during dry peripheral milling of Inconel 718. The measurements were used to identification the temperature gradients and to reconstruct the thermal distribution in cutting zone with various cutting conditions.

Analysis of cutting force signals by wavelet packet transform for surface roughness monitoring in CNC turning

Science.gov (United States)

García Plaza, E.; Núñez López, P. J.

2018-01-01

On-line monitoring of surface finish in machining processes has proven to be a substantial advancement over traditional post-process quality control techniques by reducing inspection times and costs and by avoiding the manufacture of defective products. This study applied techniques for processing cutting force signals based on the wavelet packet transform (WPT) method for the monitoring of surface finish in computer numerical control (CNC) turning operations. The behaviour of 40 mother wavelets was analysed using three techniques: global packet analysis (G-WPT), and the application of two packet reduction criteria: maximum energy (E-WPT) and maximum entropy (SE-WPT). The optimum signal decomposition level (Lj) was determined to eliminate noise and to obtain information correlated to surface finish. The results obtained with the G-WPT method provided an in-depth analysis of cutting force signals, and frequency ranges and signal characteristics were correlated to surface finish with excellent results in the accuracy and reliability of the predictive models. The radial and tangential cutting force components at low frequency provided most of the information for the monitoring of surface finish. The E-WPT and SE-WPT packet reduction criteria substantially reduced signal processing time, but at the expense of discarding packets with relevant information, which impoverished the results. The G-WPT method was observed to be an ideal procedure for processing cutting force signals applied to the real-time monitoring of surface finish, and was estimated to be highly accurate and reliable at a low analytical-computational cost.

Technological development of machine tools using less energy in fiscal 2000. Achievement report on research and development of cutting process replacing electric discharge processing; 2000 nendo energy shiyo gorika kosaku kikai nado gijutsu kaihatsu seika hokokusho. Hoden kako wo chikansuru sessaku kakoho no kenkyu kaihatsu

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

Research and development has been made with an objective to replace the electric discharge processing consuming a large amount of energy and having environmental load, with the cutting process consuming less energy while maintaining the equivalent processing precision. This paper summarizes the achievements in fiscal 2000. Development of cutting tools has made three times or more as many multi-aspect utilization as compared to conventional tools possible by researching the tip shapes. In addition, ultra hard end mill suitable for cutting very hard materials using an ultrasonic cutting head was fabricated on the trial basis, and its cutting capability was verified. In developing the cutting processing heard, a vibration mode possible of cutting with the ultra hard tool was generated, ATC has become possible, and the possibility of cutting hard-to-cut materials was verified. For processing a narrow and deep part, an improved type tool was developed, whereas the practical cutting performance suppressing wear of the blade tip was obtained. To deal with the environment, development and prototype fabrication were performed on a unit having a grease lubricated high-speed main shaft that is considered to be the mainstream in the future. In the operation test at 20,000 min-L, know-how was acquired in relation with the basic performance, manufacture and use of the unit. (NEDO)

Development of cutting techniques of steel pipe by wire sawing

International Nuclear Information System (INIS)

Kamiyama, Yoshinori; Inai, Shinsuke

2004-01-01

A cutting method has a high cutting efficiency and enable cutting in safe. A wire saw cutting method is used for dismantling of massive concrete structures such as nuclear power plants with an effective and safe mean. In the case of dismantling of structures with multiple pipes installed at these facilities, an effective method is also demanded. If a wire saw method to remotely cut target objects in a large block in bulk is applicable, it will be expected an effective dismantling work under severe conditions with radioactivity. Although the wire saw method has adaptability for any shapes of cutting target objects and is widely adopted in dismantling of concrete constructs, it has few actual achievements in dismantling of steel structures such as steel pipe bundle. This study aims to verify its cutting characteristics and adaptability as a cutting method by conducting a cutting basic test to develop a diamond wire saw method to efficiently cut constructs with multiple pipes in a bundle. The test proved that a wire saw cutting method apply to dismantle structures with steel pipe bundle. A wire saw for metal cutting is adaptable in dismantling of bundle of thick carbon steel and stainless steel pipes. And also a wire saw for concrete cutting is adaptable in dismantling of pipe bundle structure with a mortar. (author)

Metal cutting by radiation from a CO2 laser with a self-filtering cavity

International Nuclear Information System (INIS)

Malikov, A G; Orishich, Anatolii M; Shulyat'ev, Viktor B

2009-01-01

The possibility of quality cutting by radiation from a CO 2 laser with an unstable self-filtering cavity (SFC) is experimentally investigated. The SFC provides the product of the divergence angle by the beam radius close to that for lower modes in a stable cavity (SC), however, at a higher radiation power, which favours faster cutting. In the far-field zone, the SFC beam has a diffraction structure with side maxima, which is usually considered as a negative factor in laser cutting. 25-mm-thick steel slabs have been cut. The comparison of the obtained results with known data on SC lasers shows that the principal characteristics of the cut (the width, edge roughness, specific expenditure of energy) are close in these lasers. A conclusion is made that at the chosen cavity parameters, the specific spatial structure of the SFC laser beam has no significant effect on the cut characteristics. (laser technologies)

Effect of Moisture Content of Paper Material on Laser Cutting

Science.gov (United States)

Stepanov, Alexander; Saukkonen, Esa; Piili, Heidi; Salminen, Antti

Laser technology has been used in industrial processes for several decades. The most advanced development and implementation took place in laser welding and cutting of metals in automotive and ship building industries. However, there is high potential to apply laser processing to other materials in various industrial fields. One of these potential fields could be paper industry to fulfill the demand for high quality, fast and reliable cutting technology. Difficulties in industrial application of laser cutting for paper industry are associated to lack of basic information, awareness of technology and its application possibilities. Nowadays possibilities of using laser cutting for paper materials are widened and high automation level of equipment has made this technology more interesting for manufacturing processes. Promising area of laser cutting application at paper making machines is longitudinal cutting of paper web (edge trimming). There are few locations at a paper making machine where edge trimming is usually done: wet press section, calender or rewinder. Paper web is characterized with different moisture content at different points of the paper making machine. The objective of this study was to investigate the effect of moisture content of paper material on laser cutting parameters. Effect of moisture content on cellulose fibers, laser absorption and energy needed for cutting is described as well. Laser cutting tests were carried out using CO2 laser.

Cutting and drilling of carbon fiber reinforced plastics (CFRP) by 70W short pulse nanosecond laser

Science.gov (United States)

Jaeschke, Peter; Stolberg, Klaus; Bastick, Stefan; Ziolkowski, Ewa; Roehner, Markus; Suttmann, Oliver; Overmeyer, Ludger

2014-02-01

Continuous carbon fibre reinforced plastics (CFRP) are recognized as having a significant lightweight construction potential for a wide variety of industrial applications. However, a today`s barrier for a comprehensive dissemination of CFRP structures is the lack of economic, quick and reliable manufacture processes, e.g. the cutting and drilling steps. In this paper, the capability of using pulsed disk lasers in CFRP machining is discussed. In CFRP processing with NIR lasers, carbon fibers show excellent optical absorption and heat dissipation, contrary to the plastics matrix. Therefore heat dissipation away from the laser focus into the material is driven by heat conduction of the fibres. The matrix is heated indirectly by heat transfer from the fibres. To cut CFRP, it is required to reach the melting temperature for thermoplastic matrix materials or the disintegration temperature for thermoset systems as well as the sublimation temperature of the reinforcing fibers simultaneously. One solution for this problem is to use short pulse nanosecond lasers. We have investigated CFRP cutting and drilling with such a laser (max. 7 mJ @ 10 kHz, 30 ns). This laser offers the opportunity of wide range parameter tuning for systematic process optimization. By applying drilling and cutting operations based on galvanometer scanning techniques in multi-cycle mode, excellent surface and edge characteristics in terms of delamination-free and intact fiber-matrix interface were achieved. The results indicate that nanosecond disk laser machining could consequently be a suitable tool for the automotive and aircraft industry for cutting and drilling steps.

Application of YAG laser processing in underwater welding and cutting

Energy Technology Data Exchange (ETDEWEB)

Ohwaki, Katsura; Morita, Ichiro; Kojima, Toshio; Sato, Shuichi [Ishikawajima-Harima Heavy Industries Co. Ltd., Tokyo (Japan)

2002-09-01

The high-power YAG laser is a new fabrication tool. The laser torch is easy to combine with complex with complex mechanics because of beam delivery through optical fiber. A direct underwater laser welding technology has been developed and applied to the preservation, maintenance and removal of nuclear power plants. For subdividing or removing operations for retirement of plants, the laser cutting properties were confirmed to allow a maximum cutting thickness of 80 mm. For repairing inner surface of stainless steel tanks, an underwater laser welding system using a remote-controlled robot was developed and the high quality of underwater laser welding was confirmed. (author)

Processes and xylem anatomical properties involved in rehydration dynamics of cut flowers

NARCIS (Netherlands)

Meeteren, van U.; Ieperen, van W.; Nijsse, J.; Scheenen, T.W.J.; As, van H.; Keijzer, C.J.

2001-01-01

In cut flowers, which are harvested in air and transported dry, all cut xylem vessels in the basal part of the stem contain air instead of water. These air-emboli initially block water transport at the start of vase life, but usually (partly) disappear during the first hours of vase life, resulting

Feasibility Study of Cryogenic Cutting Technology by Using a Computer Simulation and Manufacture of Main Components for Cryogenic Cutting System

International Nuclear Information System (INIS)

Kim, Sung Kyun; Lee, Dong Gyu; Lee, Kune Woo; Song, Oh Seop

2009-01-01

Cryogenic cutting technology is one of the most suitable technologies for dismantling nuclear facilities due to the fact that a secondary waste is not generated during the cutting process. In this paper, the feasibility of cryogenic cutting technology was investigated by using a computer simulation. In the computer simulation, a hybrid method combined with the SPH (smoothed particle hydrodynamics) method and the FE (finite element) method was used. And also, a penetration depth equation, for the design of the cryogenic cutting system, was used and the design variables and operation conditions to cut a 10 mm thickness for steel were determined. Finally, the main components of the cryogenic cutting system were manufactures on the basis of the obtained design variables and operation conditions.

Genetic Learning of Fuzzy Expert Systems for Decision Support in the Automated Process of Wooden Boards Cutting

Directory of Open Access Journals (Sweden)

Yaroslav MATSYSHYN

2014-03-01

Full Text Available Sawing solid wood (lumber, wooden boards into blanks is an important technological operation, which has significant influence on the efficiency of the woodworking industry as a whole. Selecting a rational variant of lumber cutting is a complex multicriteria problem with many stochastic factors, characterized by incomplete information and fuzzy attributes. About this property by currently used automatic optimizing cross-cut saw is not always rational use of wood raw material. And since the optimization algorithms of these saw functions as a “black box”, their improvement is not possible. Therefore topical the task of developing a new approach to the optimal cross-cutting that takes into account stochastic properties of wood as a material from biological origin. Here we propose a new approach to the problem of lumber optimal cutting in the conditions of uncertainty of lumber quantity and fuzziness lengths of defect-free areas. To account for these conditions, we applied the methods of fuzzy sets theory and used a genetic algorithm to simulate the process of human learning in the implementation the technological operation. Thus, the rules of behavior with yet another defect-free area is defined in fuzzy expert system that can be configured to perform specific production tasks using genetic algorithm. The author's implementation of the genetic algorithm is used to set up the parameters of fuzzy expert system. Working capacity of the developed system verified on simulated and real-world data. Implementation of this approach will make it suitable for the control of automated or fully automatic optimizing cross cutting of solid wood.

Experimental analysis of cut welding in aluminium

DEFF Research Database (Denmark)

Dorph, Pernille; De Chiffre, Leonardo; Bay, Niels

1993-01-01

Cut welding is a newly developed cold pressure welding process. In the present work, an experimental investigation was carried out analyzing the mechanisms involved in cut welding of a block to a strip. Experiments were carried out in technically pure aluminium. The investigation has involved...... tensile testing and metallographic investigations of the welds. The results show that this variant of cut welding is a very reproducible process giving a weld strength equal to 30-40% the strength of the parent material. The experiments have shown that the reason for this relatively low strength...... is an uneven pressure distribution along the weld due to a wave formed during sliding. Attempts to alter the material flow during sliding are presented....

Assessment of the applicability of AWJ technique for dismantling the reactor of Fugen. Performance of underwater-cutting thick plate and testing of sound-based monitoring for underwater-cutting process

International Nuclear Information System (INIS)

Maruyama, Shin-ichiro; Nishio, Shin-ichi

2010-01-01

The reactor of Fugen is characterized by its double-walled pressure tube construction that is composed of pressure tubes and calandria tubes. The reactor dismantlement has been planning on dismantling it under water and the abrasive water jet (AWJ) underwater-cutting method is chosen as an option among simultaneous double tubes cutting technologies. For assessing the applicability of the AWJ cutting technology, a thick plate was cut under water by the small AWJ cutting machine. In addition, since cutting causes muddiness in water, cutting was monitored by the sound-based monitoring system which was adopted as a secondary cutting monitoring method. As a results, it was demonstrated that one-phase cutting was possible under water for a stainless-steel plate with 150mm thickness and that the relationship between cutting depth and capable cutting speed could be predictable. As for the sound-based cutting monitoring, the predictability whether or not cutting would be successful was verified by checking the change of sounds level. (author)

Innovations: laser-cutting nickel-titanium

Energy Technology Data Exchange (ETDEWEB)

Dickson, T.R.; Moore, B.; Toyama, N. [LPL Systems, Inc., Mountain View, CA (United States)

2002-07-01

Laser-cutting is well established as the preferred method for manufacturing many endovascular medical devices. Sometimes laser processing has been poorly understood by nickel-titanium (NiTi) material suppliers, medical device manufacturers, and device designers, but the field has made important strides in the past several years. A variety of sample, nonspecific applications are presented for cutting tubing and sheet stock. Limiting constraints, key considerations, and areas for future development are identified. (orig.)

Taguchi based fuzzy logic optimization of multiple quality characteristics in laser cutting of Duralumin sheet

Science.gov (United States)

Pandey, Arun Kumar; Dubey, Avanish Kumar

2012-03-01

Capability of laser cutting mainly depends on optical and thermal properties of work material. Highly reflective and thermally conductive Duralumin sheets are difficult-to-laser-cut. Application of Duralumin sheets in aeronautic and automotive industries due to its high strength to weight ratio demand narrow and complex cuts with high geometrical accuracy. The present paper experimentally investigates the laser cutting of Duralumin sheet with the aim to improve geometrical accuracy by simultaneously minimizing the kerf width and kerf deviations at top and bottom sides. A hybrid approach, obtained by combining robust parameter design methodology and Fuzzy logic theory has been applied to compute the fuzzy multi-response performance index. This performance index is further used for multi-objective optimization. The predicted optimum results have been verified by performing the confirmation tests. The confirmation tests show considerable reduction in kerf deviations at top and bottom sides.

Four-pomeron couplings in cut reggeon field theory

International Nuclear Information System (INIS)

Grassberger, P.

1980-01-01

Four-pomeron cutting rules are studied in cut reggeon field theory (CRFT). Without any microscopic model, CRFT allows for three different 4-pomeron couplings. Demanding that CRFT is interpretable as a Markov process, only one of these couplings remains. The cutting rules for the 4-pomeron vertex thus become unique, disagreeing with those found in weak coupling diameter 3 theory. (orig.)

Development of laser cutting method for stainless steel liner

International Nuclear Information System (INIS)

Ishihara, Satoshi; Takahata, Masato; Wignarajah, Sivakumaran; Kamata, Hirofumi

2007-01-01

The present work is an attempt to develop a laser cutting method for cutting and removing stainless steel liners from concrete walls and floors in nuclear facilities. The effect of basic laser cutting parameters such as energy, cutting speed, assist gas flow etc. were first studied through cutting experiments on mock-up concrete specimens lined with 3mm thick stainless steel sheets using a 1kW Nd:YAG laser. These initial studies were followed by further studies on the effect of unevenness of the liner surface and on a new method of confining contamination during the cutting process using a sliding evacuation hood attached to the laser cutting head. The results showed that laser cutting is superior to other conventional cutting methods from the point of view of safety from radioactivity and work efficiency when cutting contaminated stainless steel liners. (author)

ANALYSIS OF CUTTING FORCES ON CNC LATHES EXPERIMENTAL APPROACH

Directory of Open Access Journals (Sweden)

Erdem Koç

1996-01-01

Full Text Available Objective of this study is to make use easy programming of CNC lathes and to achieve the optimization of part program prepared considering the limiting parameters of the machine. In the present study, a BOXFORD 250 B CNC lathe has been used for experiment and optimization process. The measurement of cutting forces exerted on the cutting tool of CNC lathe has been performed. The cutting forces occurring during the turning operation have been determined for different depth of" cut, feed rate and cutting speed as well as different cutting tools and related data base has been obtained.

Parametric studies of cutting zircaloy-2 sheets with a laser beam

International Nuclear Information System (INIS)

Ghosh, S.; Badgujar, B.P.; Goswami, G.L.

1996-01-01

The highly reactive and pyrophoric nature of zirconium alloys limits the use of conventional thermal sources (e.g., plasma arc cutting, oxygen flame cutting, etc.) for the cutting and drilling of these alloys. In this context, a highly coherent laser beam provides a good alternative for the cutting and drilling. In the present paper, laser beam cutting of zircaloy-2 sheets of 1.1 mm and 0.74 mm thickness is performed using a 300 W average power pulsed Nd:YAG laser. Pulse energy, pulse repetition rate, nozzle gap, gas pressure and cutting speed were varied to give different laser cutting conditions. Metallographic study of the cut surfaces showed the presence of transformed beta phase in the heat affected zone (HAZ) near the cut surface. The microhardness value across the cut surface was also measured. It showed a gradual increase in microhardness from the base metal (160 VHN) towards the HAZ having a maximum value of 365 VHN. The results of parametric studies of the cutting indicated that, with proper selection of process parameters, very narrow cuts can be easily made in zircaloy-2 using a pulsed Nd:YAG laser with a saving in material and at a much faster rate than alternative processes such as plasma arc cutting and oxygen flame cutting

A Novel Parabolic Trough Concentrating Solar Heating for Cut Tobacco Drying System

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Jiang Tao Liu

2014-01-01

Full Text Available A novel parabolic trough concentrating solar heating for cut tobacco drying system was established. The opening width effect of V type metal cavity absorber was investigated. A cut tobacco drying mathematical model calculated by fourth-order Runge-Kutta numerical solution method was used to simulate the cut tobacco drying process. And finally the orthogonal test method was used to optimize the parameters of cut tobacco drying process. The result shows that the heating rate, acquisition factor, and collector system efficiency increase with increasing the opening width of the absorber. The simulation results are in good agreement with experimental data for cut tobacco drying process. The relative errors between simulated and experimental values are less than 8%, indicating that this mathematical model is accurate for the cut tobacco airflow drying process. The optimum preparation conditions are an inlet airflow velocity of 15 m/s, an initial cut tobacco moisture content of 26%, and an inlet airflow temperature of 200°C. The thermal efficiency of the dryer and the final cut tobacco moisture content are 66.32% and 14.15%, respectively. The result shows that this parabolic trough concentrating solar heating will be one of the heat recourse candidates for cut tobacco drying system.

Determination of the cutting forces regression functions for milling machining of the X105CrMo17 material

Science.gov (United States)

Popovici, T. D.; Dijmărescu, M. R.

2017-08-01

The aim of the research presented in this paper is to determine a cutting force prediction model for milling machining of the X105CrMo17 stainless steel. The analysed material is a martensitic stainless steel which, due to the high Carbon content (∼1%) and Chromium (∼17%), has high hardness and good corrosion resistance characteristics. This material is used for the steel structures parts which are subject of wear in corrosive environments, for making valve seats, bearings, various types of cutters, high hardness bushings, casting shells and nozzles, measuring instruments, etc. The paper is structured into three main parts in accordance to the considered research program; they are preceded by an introduction and followed by relevant conclusions. In the first part, for a more detailed knowledge of the material characteristics, a quality and quantity micro-analysis X-ray and a spectral analysis were performed. The second part presents the physical experiment in terms of input, necessary means, process and registration of the experimental data. In the third part, the experimental data is analysed and the cutting force model is developed in terms of the cutting regime parameters such as cutting speed, feed rate, axial depth and radial depth.

Effect of micro-scale texturing on the cutting tool performance

Science.gov (United States)

Vasumathy, D.; Meena, Anil

2018-05-01

The present study is mainly focused on the cutting performance of the micro-scale textured carbide tools while turning AISI 304 austenitic stainless steel under dry cutting environment. The texture on the rake face of the carbide tools was fabricated by laser machining. The cutting performance of the textured tools was further compared with conventional tools in terms of cutting forces, tool wear, machined surface quality and chip curl radius. SEM and EDS analyses have been also performed to better understand the tool surface characteristics. Results show that the grooves help in breaking the tool-chip contact leading to a lesser tool-chip contact area which results in reduced iron (Fe) adhesion to the tool.

Implementation Analysis of Cutting Tool Carbide with Cast Iron Material S45 C on Universal Lathe

Science.gov (United States)

Junaidi; hestukoro, Soni; yanie, Ahmad; Jumadi; Eddy

2017-12-01

Cutting tool is the tools lathe. Cutting process tool CARBIDE with Cast Iron Material Universal Lathe which is commonly found at Analysiscutting Process by some aspects numely Cutting force, Cutting Speed, Cutting Power, Cutting Indication Power, Temperature Zone 1 and Temperatur Zone 2. Purpose of this Study was to determine how big the cutting Speed, Cutting Power, electromotor Power,Temperatur Zone 1 and Temperatur Zone 2 that drives the chisel cutting CARBIDE in the Process of tur ning Cast Iron Material. Cutting force obtained from image analysis relationship between the recommended Component Cuting Force with plane of the cut and Cutting Speed obtained from image analysis of relationships between the recommended Cutting Speed Feed rate.

Method of dismantling cylindrical structure by cutting

International Nuclear Information System (INIS)

Harada, Minoru; Mitsuo, Kohei; Yokota, Isoya; Nakamura, Kenjiro.

1989-01-01

This invention concerns a method of cutting and removing cylindrical structures, for example, iron-reinforced concrete materials such as thermal shielding walls in BWR type power plants into block-like form. That is, in a method of cutting and removing the cylindrical structure from the side of the outer wall, the structural material is cut from above to below successively in the axial direction and the circumferential direction by means abrasive jet by remote operation and cut into blocks each of a predetermined size. The cut out blocks are successively taken out. Cutting of the material from above to below by remote operation and taking out of small blocks causes no hazards to human body. Upon practicing the present invention, it is preferred to use a processing device for slurry and exhaust gases for preventing scattering of activated dismantled pieces or powdery dusts. (K.M.)

Cutting force measurement of electrical jigsaw by strain gauges

International Nuclear Information System (INIS)

Kazup, L; Varadine Szarka, A

2016-01-01

This paper describes a measuring method based on strain gauges for accurate specification of electric jigsaw's cutting force. The goal of the measurement is to provide an overall perspective about generated forces in a jigsaw's gearbox during a cutting period. The lifetime of the tool is affected by these forces primarily. This analysis is part of the research and development project aiming to develop a special linear magnetic brake for realizing automatic lifetime tests of electric jigsaws or similar handheld tools. The accurate specification of cutting force facilitates to define realistic test cycles during the automatic lifetime test. The accuracy and precision resulted by the well described cutting force characteristic and the possibility of automation provide new dimension for lifetime testing of the handheld tools with alternating movement. (paper)

Modeling and optimization of laser cutting operations

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Gadallah Mohamed Hassan

2015-01-01

Full Text Available Laser beam cutting is one important nontraditional machining process. This paper optimizes the parameters of laser beam cutting parameters of stainless steel (316L considering the effect of input parameters such as power, oxygen pressure, frequency and cutting speed. Statistical design of experiments is carried in three different levels and process responses such as average kerf taper (Ta, surface roughness (Ra and heat affected zones are measured accordingly. A response surface model is developed as a function of the process parameters. Responses predicted by the models (as per Taguchi’s L27OA are employed to search for an optimal combination to achieve desired process yield. Response Surface Models (RSMs are developed for mean responses, S/N ratio, and standard deviation of responses. Optimization models are formulated as single objective optimization problem subject to process constraints. Models are formulated based on Analysis of Variance (ANOVA and optimized using Matlab developed environment. Optimum solutions are compared with Taguchi Methodology results. As such, practicing engineers have means to model, analyze and optimize nontraditional machining processes. Validation experiments are carried to verify the developed models with success.

Research on the Influence of Cutting Rates on Macrogeometry Deflections of Surfaces under Processing Complex form Products Made of Aluminium Aloys

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Ieva Švagždytė

2015-03-01

Full Text Available The article reviews the influence of cutting rates on macrogeometry deflection of milling complex form products and turning an outside surface. For that purpose, one of the most popular aluminium alloys 6082 has been chosen. A ball nose mill of 8 mm in diameter has been milled employing CNC vertical centre HAAS MINI MILL and applying CNC lathe HAAS ST 20 for turning. Measurements have been carried out using coordinate measuring machine DEA micro-hite DCC, applying the probe sphere of 3mm in diameter and the probe equipped with a needle. A deviation of the surface profile from tangent to therophore parabola has been investigated. The determinants R2 of the obtained regressive equation have disclosed that the depth of the cut has the biggest influence on macrogeometry deflections, whereas feed rate has a slighter influence and cutting speed has no radical influence. For the turning process, the depth of the cut has the strongest influence on circularity while cilindrisity has been mainly affected by cutting speed.

CO2 Laser Cutting of Hot Stamping Boron Steel Sheets

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Pasquale Russo Spena

2017-10-01

Full Text Available This study investigates the quality of CO2 laser cutting of hot stamping boron steel sheets that are employed in the fabrication of automotive body-in-white. For this purpose, experimental laser cutting tests were conducted on 1.2 mm sheets at varying levels of laser power, cutting speed, and oxygen pressure. The resulting quality of cut edges was evaluated in terms of perpendicularity tolerance, surface irregularity, kerf width, heat affected zone, and dross extension. Experimental tests were based on a L9(34 orthogonal array design, with the effects of the process parameters on the quality responses being determined by means of a statistical analysis of variance (ANOVA. Quadratic mathematical models were developed to determine the relationships between the cutting parameters and the quality responses. Finally, a routine based on an optimization criterion was employed to predict the optimal setting of cutting factors and its effect on the quality responses. A confirmation experiment was conducted to verify the appropriateness of the optimization routine. The results show that all of the examined process parameters have a key role in determining the cut quality of hot stamping boron steel sheets, with cutting speed and their interactions having the most influencing effects. Particularly, interactions can have an opposite behavior for different levels of the process parameters.

High precision tungsten cutting for optics

International Nuclear Information System (INIS)

Reglero, V.; Velasco, T.; Rodrigo, J.; Gasent, L.J.; Alamo, J.; Chato, R.; Ruiz Urien, I.; Santos, I.; Zarauz, J.; Clemente, G.; Sanz-Tudanca, C.; Lopez, J.L.

2001-01-01

The results obtained during the INTEGRAL masks development program an implementing the HURA and MURA codes on tungsten plates of different thickness are presented. Hard scientific requirements on pixels size and location tolerances (tenths of microns over large areas -1 m 2 - and thickness from 0.5 mm to 60 mm) required the set up of a dedicated program for testing cutting technologies: laser, photochemical milling, spark machining and electro discharge wire cutting. After a very intensive test campaign the wire cutting process was selected as the optimum technology for code manufacturing . Accuracies achieved an the code cutting fulfill scientific requirements. In fact, they are 5 times better than required. Pixel size and centroids location accuracies of 0.01 mm over a 1 m 2 area have been obtained for the 10,000 pixels on IBIS, 100 pixels on SPI and 24000 pixels on JEM-X masks. Comparative results among different cutting technologies are also discussed. (author)

Material Behavior At The Extreme Cutting Edge In Bandsawing

International Nuclear Information System (INIS)

Sarwar, Mohammed; Haider, Julfikar; Persson, Martin; Hellbergh, Haakan

2011-01-01

In recent years, bandsawing has been widely accepted as a favourite option for metal cutting off operations where the accuracy of cut, good surface finish, low kerf loss, long tool life and high material removal rate are required. Material removal by multipoint cutting tools such as bandsaw is a complex mechanism owing to the geometry of the bandsaw tooth (e.g., limited gullet size, tooth setting etc.) and the layer of material removed or undeformed chip thickness or depth of cut (5 μm-50 μm) being smaller than or equal to the cutting edge radius (5 μm-15 μm). This situation can lead to inefficient material removal in bandsawing. Most of the research work are concentrated on the mechanics of material removal by single point cutting tool such as lathe tool. However, such efforts are very limited in multipoint cutting tools such as in bandsaw. This paper presents the fundamental understanding of the material behaviour at the extreme cutting edge of bandsaw tooth, which would help in designing and manufacturing of blades with higher cutting performance and life. ''High Speed Photography'' has been carried out to analyse the material removal process at the extreme cutting edge of bandsaw tooth. Geometric model of chip formation mechanisms based on the evidences found during ''High Speed Photography'' and ''Quick Stop'' process is presented. Wear modes and mechanism in bimetal and carbide tipped bandsaw teeth are also presented.

Effect of cutting edge preparation on tool performance in hard-turning of DF-3 tool steel with ceramic tools

Energy Technology Data Exchange (ETDEWEB)

Davoudinejad, A.; Noordin, M. Y. [Universiti Teknologi Malaysia, Skudai (Malaysia)

2014-11-15

This study presents an experimental investigation on turning hardened DF-3 tool steel (∼ 58HRC) with PVD-TiN coated mixed ceramic. We focused on the effect of chamfer and honed edge geometry on tool wear, tool life, cutting forces and surface finish of the machined work piece. The effects of the process parameters on performance characteristics were investigated using ANOVA. It was found that longer tool life was recorded with chamfered edge geometry at various cutting conditions. The typical damage observed as flank and crater wear for ceramic tools and abrasive wear was found as the main mechanism.The optimal cutting speed was 155 m/min, with which a tolerable tool life and volume of material removal was obtained for both edges geometry. Finer machined surface was left by chamfered tool with feeds and speeds in the range of 0.125-0.05 mm/rev and 155-210 m/min, respectively; also, cutting forces decrease with increased cutting speed. The obtained consequence of cutting forces shows that tool wear has a considerable effect on cutting forces and greater forces values recorded with honed tools.

Effect of cutting edge preparation on tool performance in hard-turning of DF-3 tool steel with ceramic tools

International Nuclear Information System (INIS)

Davoudinejad, A.; Noordin, M. Y.

2014-01-01

This study presents an experimental investigation on turning hardened DF-3 tool steel (∼ 58HRC) with PVD-TiN coated mixed ceramic. We focused on the effect of chamfer and honed edge geometry on tool wear, tool life, cutting forces and surface finish of the machined work piece. The effects of the process parameters on performance characteristics were investigated using ANOVA. It was found that longer tool life was recorded with chamfered edge geometry at various cutting conditions. The typical damage observed as flank and crater wear for ceramic tools and abrasive wear was found as the main mechanism.The optimal cutting speed was 155 m/min, with which a tolerable tool life and volume of material removal was obtained for both edges geometry. Finer machined surface was left by chamfered tool with feeds and speeds in the range of 0.125-0.05 mm/rev and 155-210 m/min, respectively; also, cutting forces decrease with increased cutting speed. The obtained consequence of cutting forces shows that tool wear has a considerable effect on cutting forces and greater forces values recorded with honed tools.

Automated Cell-Cutting for Cell Cloning

Science.gov (United States)

Ichikawa, Akihiko; Tanikawa, Tamio; Matsukawa, Kazutsugu; Takahashi, Seiya; Ohba, Kohtaro

We develop an automated cell-cutting technique for cell cloning. Animal cells softened by the cytochalasin treatment are injected into a microfluidic chip. The microfluidic chip contains two orthogonal channels: one microchannel is wide, used to transport cells, and generates the cutting flow; the other is thin and used for aspiration, fixing, and stretching of the cell. The injected cell is aspirated and stretched in the thin microchannel. Simultaneously, the volumes of the cell before and after aspiration are calculated; the volumes are used to calculate the fluid flow required to aspirate half the volume of the cell into the thin microchannel. Finally, we apply a high-speed flow in the orthogonal microchannel to bisect the cell. This paper reports the cutting process, the cutting system, and the results of the experiment.

Reliability concepts applied to cutting tool change time

Energy Technology Data Exchange (ETDEWEB)

Patino Rodriguez, Carmen Elena, E-mail: cpatino@udea.edu.c [Department of Industrial Engineering, University of Antioquia, Medellin (Colombia); Department of Mechatronics and Mechanical Systems, Polytechnic School, University of Sao Paulo, Sao Paulo (Brazil); Francisco Martha de Souza, Gilberto [Department of Mechatronics and Mechanical Systems, Polytechnic School, University of Sao Paulo, Sao Paulo (Brazil)

2010-08-15

This paper presents a reliability-based analysis for calculating critical tool life in machining processes. It is possible to determine the running time for each tool involved in the process by obtaining the operations sequence for the machining procedure. Usually, the reliability of an operation depends on three independent factors: operator, machine-tool and cutting tool. The reliability of a part manufacturing process is mainly determined by the cutting time for each job and by the sequence of operations, defined by the series configuration. An algorithm is presented to define when the cutting tool must be changed. The proposed algorithm is used to evaluate the reliability of a manufacturing process composed of turning and drilling operations. The reliability of the turning operation is modeled based on data presented in the literature, and from experimental results, a statistical distribution of drilling tool wear was defined, and the reliability of the drilling process was modeled.

Reliability concepts applied to cutting tool change time

International Nuclear Information System (INIS)

Patino Rodriguez, Carmen Elena; Francisco Martha de Souza, Gilberto

2010-01-01

This paper presents a reliability-based analysis for calculating critical tool life in machining processes. It is possible to determine the running time for each tool involved in the process by obtaining the operations sequence for the machining procedure. Usually, the reliability of an operation depends on three independent factors: operator, machine-tool and cutting tool. The reliability of a part manufacturing process is mainly determined by the cutting time for each job and by the sequence of operations, defined by the series configuration. An algorithm is presented to define when the cutting tool must be changed. The proposed algorithm is used to evaluate the reliability of a manufacturing process composed of turning and drilling operations. The reliability of the turning operation is modeled based on data presented in the literature, and from experimental results, a statistical distribution of drilling tool wear was defined, and the reliability of the drilling process was modeled.

The retro-cut process: precision reshaping of magnetic quadrupole lens profiles to improve field strength

International Nuclear Information System (INIS)

Szymanski, Roland; Jamieson, David N.; Rout, Bibhudutta; Brenn, Ruediger

2005-01-01

In the evolution of magnetic quadrupole lens technology for nuclear microprobe systems, the pole profile has seen several improvements that have led to increases in the pole tip field for a given lens current. In a design dating from prior to 1994 the magnetic field strength was compromised by pole tip extensions that allowed significant flux leakage away from the central bore of the lens. There are many similar lenses in use world wide and they have a weaker focusing action compared to more modern designs which omit the pole tip extensions. We demonstrate that these pre-1994 lenses can have a new profile cut into the pole tip using a precision wire cutting machine that does not require the lens to be dismantled and does not compromise the purity of the lens field. We present the results of applying this process to lenses 1 and 4 in the antisymmetric quadruplet nuclear microprobe system at the University of Freiburg. The grid shadow method was used to show lens quality was not compromised by the process and we find that the lens field strength for a given current is increased by 15% when used to focus 2 MeV H + ions in the antisymmetric quadruplet

High-Power Laser Cutting of Steel Plates: Heat Affected Zone Analysis

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Imed Miraoui

2016-01-01

Full Text Available The thermal effect of CO2 high-power laser cutting on cut surface of steel plates is investigated. The effect of the input laser cutting parameters on the melted zone depth (MZ, the heat affected zone depth (HAZ, and the microhardness beneath the cut surface is analyzed. A mathematical model is developed to relate the output process parameters to the input laser cutting parameters. Three input process parameters such as laser beam diameter, cutting speed, and laser power are investigated. Mathematical models for the melted zone and the heat affected zone depth are developed by using design of experiment approach (DOE. The results indicate that the input laser cutting parameters have major effect on melted zone, heat affected zone, and microhardness beneath cut surface. The MZ depth, the HAZ depth, and the microhardness beneath cut surface increase as laser power increases, but they decrease with increasing cutting speed. Laser beam diameter has a negligible effect on HAZ depth but it has a remarkable effect on MZ depth and HAZ microhardness. The melted zone depth and the heat affected zone depth can be reduced by increasing laser cutting speed and decreasing laser power and laser beam diameter.

PHYSICAL-MATEMATICALSCIENCE MECHANICS SIMULATION CHALLENGES IN OPTIMISING THEORETICAL METAL CUTTING TASKS

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Rasul V. Guseynov

2017-01-01

Full Text Available Abstract. Objectives In the article, problems in the optimising of machining operations, which provide end-unit production of the required quality with a minimum processing cost, are addressed. Methods Increasing the effectiveness of experimental research was achieved through the use of mathematical methods for planning experiments for optimising metal cutting tasks. The minimal processing cost model, in which the objective function is polynomial, is adopted as a criterion for the selection of optimal parameters. Results Polynomial models of the influence of angles φ, α, γ on the torque applied when cutting threads in various steels are constructed. Optimum values of the geometrical tool parameters were obtained using the criterion of minimum cutting forces during processing. The high stability of tools having optimal geometric parameters is determined. It is shown that the use of experimental planning methods allows the optimisation of cutting parameters. In optimising solutions to metal cutting problems, it is found to be expedient to use multifactor experimental planning methods and to select the cutting force as the optimisation parameter when determining tool geometry. Conclusion The joint use of geometric programming and experiment planning methods in order to optimise the parameters of cutting significantly increases the efficiency of technological metal processing approaches. 

Grapevine fruiting cuttings: validation of an experimental system to study grapevine physiology. I. Main vegetative characteristics

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Nathalie Ollat

1998-03-01

Full Text Available A method for producing fruiting cuttings of grapevine cv. Cabernet Sauvignon is described. The main developmental features of these cuttings are presented. The clusters reach maturity after 5 months and the period of cluster development is not shortened. Before flowering, a careful control of stem and leaf growth improves the partitioning of stored carbon towards the roots and the cluster. Vegetative growth occurs mainly between fruit set and veraison. During ripening, the leaf to fruit ratio is between 20 and 30 cm2 of leaf area per gram of fruit. In the cuttings as well as in grapevines from the vineyard, free polyamine content in the leafblade does not change during development. Conjugate polyamine content does not evolve in the same way. It peaks at veraison for vineyard leaves but decreases continuously for cuttings. A proper nutrient solution provides a minerai composition in accordance with viticultural requirements. The cuttings also behave like vineyard plants in response to different levels of potassium in the nutrient solution.

Striation-free fibre laser cutting of mild steel sheets

Energy Technology Data Exchange (ETDEWEB)

Sobih, M.; Crouse, P.L.; Li, L. [University of Manchester, Laser Processing Research Centre, School of Mechanical, Aerospace and Civil Engineering, Sackville Street Building, P.O. Box 88, Manchester (United Kingdom)

2008-01-15

High-power laser cutting is extensively used in many industrial applications. An important weakness of this process is the formation of striations, i.e. regular lines on the cut surface, which lowers the quality of the surfaces produced. The elimination of striation formation is thus of considerable importance, since it could open a variety of novel high-precision applications. This study presents the initial results of a laser cutting study using a 1 kW single-mode fibre laser, a relative newcomer in the field of laser metal cutting. Striation-free laser cuts are demonstrated when cutting 1 mm thick mild steel sheets. (orig.)

Development of measuring and control systems for underwater cutting of radioactive components

International Nuclear Information System (INIS)

Drews, P.; Fuchs, K.

1990-01-01

Shutdown and dismantling of nuclear power plants requires special techniques to decommission the radioactive components involved. For reasons of safety, decommissioning of components under water can be advantageous because of the radioactive shielding effect of water. In this project, research activities and developmental works focused on the realization of different sensor systems and their adaptation to cutting tasks. A new image-processing system has been developed in addition to the use of a modified underwater TV camera for optical cutting process control (plasma and abrasive wheel cutting). For control of process parameters, different inductive, ultrasonic and optical sensors have been modified and tested. The investigations performed are aimed at assuring high-quality underwater cutting with the help of sensor systems specially adapted to cutting tasks, with special signal procession and evaluation through microcomputer control. It is important that special attention be paid to the reduction of interferences in image pick-up and procession. The measuring system has been designed and realized according to the consideration of the demands for underwater cutting processes. The reliability of the system was tested in conjunction with a four-axes handling system

Cerebrospinal fluid neopterin analysis in neuropediatric patients: establishment of a new cut off-value for the identification of inflammatory-immune mediated processes.

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Marta Molero-Luis

Full Text Available OBJECTIVE: A high level of cerebrospinal fluid (CSF neopterin is a marker of central nervous system inflammatory-immune mediated processes. We aimed to assess data from 606 neuropediatric patients, describing the clinical and biochemical features of those neurological disorders presenting CSF neopterin values above a new cut-off value that was defined in our laboratory. METHODS: To establish the new CSF neopterin cut-off value, we studied two groups of patients: Group 1 comprised 68 patients with meningoencephalitis, and Group 2 comprised 52 children with a confirmed peripheral infection and no central nervous system involvement. We studied 606 CSF samples from neuropediatric patients who were classified into 3 groups: genetic diagnosis (A, acquired/unknown etiologic neurologic diseases (B and inflammatory-immune mediated processes (C. RESULTS: The CSF neopterin cut-off value was 61 nmol/L. Out of 606 cases, 56 presented a CSF neopterin level above this value. Group C had significantly higher CSF neopterin, protein and leukocyte values than the other groups. Sixteen of twenty-three patients in this group had a CSF neopterin level above the cut-off, whereas three and seven patients presented increased leukocyte and protein values, respectively. A significant association was found among CSF neopterin, proteins and leukocytes in the 606 patients. White matter disturbances were associated with high CSF neopterin concentrations. CONCLUSIONS: Although children with inflammatory-immune mediated processes presented higher CSF neopterin values, patients with other neurological disorders also showed increased CSF neopterin concentrations. These results stress the importance of CSF neopterin analysis for the identification of inflammatory-immune mediated processes.

Cutting state identification

International Nuclear Information System (INIS)

Berger, B.S.; Minis, I.; Rokni, M.

1997-01-01

Cutting states associated with the orthogonal cutting of stiff cylinders are identified through an analysis of the singular values of a Toeplitz matrix of third order cumulants of acceleration measurements. The ratio of the two pairs of largest singular values is shown to differentiate between light cutting, medium cutting, pre-chatter and chatter states. Sequences of cutting experiments were performed in which either depth of cut or turning frequency was varied. Two sequences of experiments with variable turning frequency and five with variable depth of cut, 42 cutting experiments in all, provided a database for the calculation of third order cumulants. Ratios of singular values of cumulant matrices find application in the analysis of control of orthogonal cutting

Development of liner cutting method for stainless steel liner

International Nuclear Information System (INIS)

Takahata, Masato; Wignarajah, Sivakmaran; Kamata, Hirofumi

2005-01-01

The present work is an attempt to develop a laser cutting method for cutting and removing stainless steel liners from concrete walls and floors in cells and fuel storage pools of nuclear facilities. The effects of basic laser cutting parameters such as cutting speed, assist gas flow etc. were first studied applying a 1 kW Nd:YAG laser to mock up concrete specimens lined with 3 mm thick stainless steel sheets. These initial studies were followed by studies on the effect of unevenness of the liner surface and on methods of confining contamination during the cutting process. The results showed that laser cutting is superior to other conventional cutting methods from the point of view of safety from radioactivity and work efficiency when cutting contaminated stainless steel liners. In addition to the above results, this paper describes the design outline of a laser cutting system for cutting stainless liners at site and evaluates its merit and cost performance. (author)

Stability analysis of multipoint tool equipped with metal cutting ceramics

Science.gov (United States)

Maksarov, V. V.; Khalimonenko, A. D.; Matrenichev, K. G.

2017-10-01

The article highlights the issues of determining the stability of the cutting process by a multipoint cutting tool equipped with cutting ceramics. There were some recommendations offered on the choice of parameters of replaceable cutting ceramic plates for milling based of the conducted researches. Ceramic plates for milling are proposed to be selected on the basis of value of their electrical volume resistivity.

In vitro assessment of cutting efficiency and durability of zirconia removal diamond rotary instruments.

Science.gov (United States)

Kim, Joon-Soo; Bae, Ji-Hyeon; Yun, Mi-Jung; Huh, Jung-Bo

2017-06-01

Recently, zirconia removal diamond rotary instruments have become commercially available for efficient cutting of zirconia. However, research of cutting efficiency and the cutting characteristics of zirconia removal diamond rotary instruments is limited. The purpose of this in vitro study was to assess and compare the cutting efficiency, durability, and diamond rotary instrument wear pattern of zirconia diamond removal rotary instruments with those of conventional diamond rotary instruments. In addition, the surface characteristics of the cut zirconia were assessed. Block specimens of 3 mol% yttrium cation-doped tetragonal zirconia polycrystal were machined 10 times for 1 minute each using a high-speed handpiece with 6 types of diamond rotary instrument from 2 manufacturers at a constant force of 2 N (n=5). An electronic scale was used to measure the lost weight after each cut in order to evaluate the cutting efficiency. Field emission scanning electron microscopy was used to evaluate diamond rotary instrument wear patterns and machined zirconia block surface characteristics. Data were statistically analyzed using the Kruskal-Wallis test, followed by the Mann-Whitney U test (α=.05). Zirconia removal fine grit diamond rotary instruments showed cutting efficiency that was reduced compared with conventional fine grit diamond rotary instruments. Diamond grit fracture was the most dominant diamond rotary instrument wear pattern in all groups. All machined zirconia surfaces were primarily subjected to plastic deformation, which is evidence of ductile cutting. Zirconia blocks machined with zirconia removal fine grit diamond rotary instruments showed the least incidence of surface flaws. Although zirconia removal diamond rotary instruments did not show improved cutting efficiency compared with conventional diamond rotary instruments, the machined zirconia surface showed smoother furrows of plastic deformation and fewer surface flaws. Copyright © 2016 Editorial Council

High speed cutting of AZ31 magnesium alloy

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Liwei Lu

2016-06-01

Full Text Available Using LBR-370 numerical control lathe, high speed cutting was applied to AZ31 magnesium alloy. The influence of cutting parameters on microstructure, surface roughness and machining hardening were investigated by using the methods of single factor and orthogonal experiment. The results show that the cutting parameters have an important effect on microstructure, surface roughness and machine hardening. The depth of stress layer, roughness and hardening present a declining tendency with the increase of the cutting speed and also increase with the augment of the cutting depth and feed rate. Moreover, we established a prediction model of the roughness, which has an important guidance on actual machining process of magnesium alloy.

A Surgery Issue: Cutting through the Architectural Fabric

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Athina Angelopoulou

2017-12-01

Full Text Available This essay examines the material ontologies of surgical trans-modifications. Focusing on incisions and subsequent scars, the essay argues for the queering of architecture and design as an act of cutting through structures and processes. I start by rereading a topological body plan, used by surgeons as a guide for performing incisions. I suggest that this plan constitutes a variation within topological representations. It is thus reconceptualised as an internally contradictory representation, calling for dis/continuous cutting acts upon the represented body; that is an amphi-topological representation. The notion of the cut is further approached from the point of view of queer theory and ‘agential realism’. This perspective offers affirmative ways of discussing about acts of cutting. When performed into self-organizing fabrics, cuts appear to act as ‘agents of dis/continuity’. Then, the discussion passes through the genealogy of the architectural section and the building cuts of Gordon Matta Clark, so as to show that the production of buildings by ‘cutting through them to come to matter’ is deep-rooted in the architectural discipline. Next, the philosophical origins of the idea of cutting through the material fabric of the world are sought. It is argued that the latter, beginning as a gnosiological tool, was transformed into a fabricating tool and then into a tool of smoothing the striated. The essay concludes with the presentation of SCARchiCAD; a computational design tool which takes the skin’s wound healing process as a model, offering an interpretation of what the ‘cutting through a virtual form’ could suggest for the design of architectural bodies and the queering of architecture.

Paper-cutting operations using scissors in Drury's law tasks.

Science.gov (United States)

Yamanaka, Shota; Miyashita, Homei

2018-05-01

Human performance modeling is a core topic in ergonomics. In addition to deriving models, it is important to verify the kinds of tasks that can be modeled. Drury's law is promising for path tracking tasks such as navigating a path with pens or driving a car. We conducted an experiment based on the observation that paper-cutting tasks using scissors resemble such tasks. The results showed that cutting arc-like paths (1/4 of a circle) showed an excellent fit with Drury's law (R 2  > 0.98), whereas cutting linear paths showed a worse fit (R 2  > 0.87). Since linear paths yielded better fits when path amplitudes were divided (R 2  > 0.99 for all amplitudes), we discuss the characteristics of paper-cutting operations using scissors. Copyright © 2018 Elsevier Ltd. All rights reserved.

Aspects of plasma cutting in AISI 321 stainless steel

International Nuclear Information System (INIS)

Souza Barros, I. de; Cardoso, P.E.

1985-10-01

The utilization of plasma cutting process in AISI 321 stainless steel heavy plates for fabricating nozzles for nuclear reactors was evaluated. The effect of current, electric potential and cutting speed are studied. The superficial irregularity and the microstructure of the zone affected by the cut were analyzed by measurements of roughness, optical metallography and microhardness. (E.G.) [pt

Applications of optical sensing for laser cutting and drilling.

Science.gov (United States)

Fox, Mahlen D T; French, Paul; Peters, Chris; Hand, Duncan P; Jones, Julian D C

2002-08-20

Any reliable automated production system must include process control and monitoring techniques. Two laser processing techniques potentially lending themselves to automation are percussion drilling and cutting. For drilling we investigate the performance of a modification of a nonintrusive optical focus control system we previously developed for laser welding, which exploits the chromatic aberrations of the processing optics to determine focal error. We further developed this focus control system for closed-loop control of laser cutting. We show that an extension of the technique can detect deterioration in cut quality, and we describe practical trials carried out on different materials using both oxygen and nitrogen assist gas. We base our techniques on monitoring the light generated by the process, captured nonintrusively by the effector optics and processed remotely from the workpiece. We describe the relationship between the temporal and the chromatic modulation of the detected light and process quality and show how the information can be used as the basis of a process control system.

Plasma cutting or laser cutting. Plasma setsudan ka laser setsudan ka

Energy Technology Data Exchange (ETDEWEB)

Nakamura, A. (Tanaka Engineering Works Ltd., Saitama (Japan))

1991-05-01

Comparisons and discussions were made on the plasma cutting and laser cutting in sheet steel cutting, referring partly to gas cutting. Historically, the cutting has been developed from gas, plasma, and laser in that order, and currently these three methods are used mixedly. Generally, the plasma cutting is superior in cutting speed, but inferior in cut face quality, and it requires measures of dust collection. Due to high accuracy and quality in cut face, the laser cutting has been practically used for quite some time in the thin sheet industry, but medium to thick sheet cutting had a problem of unavailability of high output laser suitable for these ranges. However, the recent technologies have overcome the problem as a result of development at the authors {prime} company of a 2 kW class laser cutter capable of cutting 19 mm thick sheet. The cutter has been proven being particularly excellent in controllability. Choice of whether plasma or laser would depend upon which priority is to be taken, cost or accuracy. 15 figs., 3 tabs.

Analysis and synthesis of a system for optimal automatic regulation of the process of mechanical cutting by a combine

Energy Technology Data Exchange (ETDEWEB)

Pop, E.; Coroescu, T.; Poanta, A.; Pop, M.

1978-01-01

Uncontrollable dynamic operating regime of a combine has a negative effect. A consequence of the uncontrolled change in productivity and rate during cutting is total decrease in productivity. The cutters of the cutting mechanism are prematurely worn out. The quality of the coal decreases. Complications with combine control reduce productivity. The motor is exposed to the maximum loads, its service life decreases, and there is an inefficient consumption of electricity. Studies of the optimal automatic regulation of the cutting process were made by the method of modeled analysis on digital and analog machines. The method uses an electronic-automatic device with integrating circuit of domestic production (A-741, A-723). This device controls and regulates the current parameters of the acting motor. The device includes primarily an element of information type of the Hall TH traductor type, the regulating element is an electronic relay, electronic power distributor, etc.

Optimization of WEDM process parameters using deep cryo-treated Inconel 718 as work material

Directory of Open Access Journals (Sweden)

Bijaya Bijeta Nayak

2016-03-01

Full Text Available The present work proposes an experimental investigation and optimization of various process parameters during taper cutting of deep cryo-treated Inconel 718 in wire electrical discharge machining process. Taguchi's design of experiment is used to gather information regarding the process with less number of experimental runs considering six input parameters such as part thickness, taper angle, pulse duration, discharge current, wire speed and wire tension. Since traditional Taguchi method fails to optimize multiple performance characteristics, maximum deviation theory is applied to convert multiple performance characteristics into an equivalent single performance characteristic. Due to the complexity and non-linearity involved in this process, good functional relationship with reasonable accuracy between performance characteristics and process parameters is difficult to obtain. To address this issue, the present study proposes artificial neural network (ANN model to determine the relationship between input parameters and performance characteristics. Finally, the process model is optimized to obtain a best parametric combination by a new meta-heuristic approach known as bat algorithm. The results of the proposed algorithm show that the proposed method is an effective tool for simultaneous optimization of performance characteristics during taper cutting in WEDM process.

Surface texture generation during cylindrical milling in the aspect of cutting force variations

International Nuclear Information System (INIS)

Wojciechowski, S; Twardowski, P; Pelic, M

2014-01-01

The work presented here concentrates on surface texture analysis, after cylindrical milling of hardened steel. Cutting force variations occurring in the machining process have direct influence on the cutter displacements and thus on the generated surface texture. Therefore, in these experiments, the influence of active number of teeth (z c ) on the cutting force variations was investigated. Cutting forces and cutter displacements were measured during machining process (online) using, namely piezoelectric force dynamometer and 3D laser vibrometer. Surface roughness parameters were measured using stylus surface profiler. The surface roughness model including cutting parameters (f z , D) and cutting force variations was also developed. The research revealed that in cylindrical milling process, cutting force variations have immediate influence on surface texture generation

Magnetofluidic testing of rock cutting knives

International Nuclear Information System (INIS)

Buioca, C.D.; Iusan, Vasile; Pirlea, Remus

2002-01-01

The nondestructive testing of cutting knives consists in the determination of nonuniformity of a magnetic fluid layer applied on the horizontally placed surface of the magnetized cutting plate of the knife. A low constant magnetic field was applied perpendicular to the knife surface and a uniform magnetic fluid layer was applied. The defects as nonuniform brass layer, fissures or small cavities between the cutting plate and knife core determine the apparition of magnetic field gradients and therefore magnetic forces acting on the magnetic fluid which migrates to the zones with higher magnetic field intensity. After several minutes, a nonuniform layer of magnetic fluid was directly observed. Quantitative results, concerning the position and dimensions of the defect, were obtained by computer aided processing of the magnetic fluid layer image. Experimental data for several cutting knives are presented in the paper

Modeling and optimization of kerf taper and surface roughness in laser cutting of titanium alloy sheet

Energy Technology Data Exchange (ETDEWEB)

Pandey, Arun Kumar; Dubey, Avanish Kumar [Motilal Nehru National Institute of Technology Allahabad, Uttar Pradesh (India)

2013-07-15

Laser cutting of titanium and its alloys is difficult due to it's poor thermal conductivity and chemical reactivity at elevated temperatures. But demand of these materials in different advanced industries such as aircraft, automobile and space research, require accurate geometry with high surface quality. The present research investigates the laser cutting process behavior of titanium alloy sheet (Ti-6Al-4V) with the aim to improve geometrical accuracy and surface quality by minimizing the kerf taper and surface roughness. The data obtained from L{sub 27} orthogonal array experiments have been used for developing neural network (NN) based models of kerf taper and surface roughness. A hybrid approach of neural network and genetic algorithm has been proposed and applied for the optimization of different quality characteristics. The optimization results show considerable improvements in both the quality characteristics. The results predicted by NN models are well in agreement with the experimental data.

Influence of Cutting Fluid Flow Rate and Cutting Parameters on the Surface Roughness and Flank Wear of TiAlN Coated Tool In Turning AISI 1015 Steel Using Taguchi Method

Directory of Open Access Journals (Sweden)

Moganapriya C.

2017-09-01

Full Text Available This paper presents the influence of cutting parameters (Depth of cut, feed rate, spindle speed and cutting fluid flow rate on the surface roughness and flank wear of physical vapor deposition (PVD Cathodic arc evaporation coated TiAlN tungsten carbide cutting tool insert during CNC turning of AISI 1015 mild steel. Analysis of Variance has been applied to determine the critical influence of cutting parameters. Taguchi orthogonal test design has been employed to optimize the process parameters affecting surface roughness and tool wear. Depth of cut was found to be the most dominant factor contributing to high surface roughness (67.5% of the inserts. However, cutting speed, feed rate and flow rate of cutting fluid showed minimal contribution to surface roughness. On the other hand, cutting speed (45.6% and flow rate of cutting fluid (23% were the dominant factors influencing tool wear. The optimum cutting conditions for desired surface roughness constitutes the following parameters such as medium cutting speed, low feed rate, low depth of cut and high cutting fluid flow rate. Minimal tool wear was achieved for the following process parameters such as low cutting speed, low feed rate, medium depth of cut and high cutting fluid flow rate.

Reduction of emission when applying thermal separation processes in the dismantling of nuclear facilities - oxy-fuel gas and plasma arc cutting

International Nuclear Information System (INIS)

Stoiber, H.; Hammer, G.; Schultz, H.

1995-01-01

Plasma arc cutting and laser beam cutting was used for the studies with the goal of significantly reducing material emission by changing the operating and equipment parameters. Some separations using the oxy-fuel gas cutting process served the purpose of providing a guide for determining which factors can most effectively reduce emission. The separation experiments were carried out with specimens of R-St 37-2, 10 mm thick, as well as of X 6 CrNi 18 10 steel 5, 10, 15 and 20 mm thick. In all cases, lowering speed and the amount of gas proved at first to be effective measures to check material emission. It was also possible to achieve adherence of molten mass and slag on the flank of the joint with excessive icicling. When the plasma separates the CrNi steel, it is possible to increase emission reduction additionally by using an argon/hydrogen mixture instead of nitrogen as a cutting gas. (orig./DG) [de

Process parameters for high quality on-contour starting of laser cutting of steel

NARCIS (Netherlands)

Meijer, C.Z.; Meijer, C.Z.; Meijer, J.; Bakkers, E.P.M.

1997-01-01

Laser cut initiation in full material usually results in a start hole with bad quality. Starting strategies have been developed to avoid these crater-like holes. Start areas were obtained showing almost the same quality as the rest of the cut. As a result of the experiments and literature research

Temperatura de armazenamento e tipo de corte para melão minimamente processado Storage temperature and cut type to minimally processed melon

Directory of Open Access Journals (Sweden)

Maria Cecília de Arruda

2003-04-01

Full Text Available O presente trabalho teve como objetivo determinar a temperatura de armazenamento e o tipo de corte que proporciona melhor manutenção da qualidade de melões minimamente processados. Melões rendilhados, híbrido Bonus II, foram processados em câmara fria a 12ºC. Os frutos foram cortados manualmente em 8 fatias longitudinais. Em um dos tratamentos, as fatias foram divididas em pedaços de aproximadamente 3 cm de base e, no outro tratamento, foram utilizadas fatias inteiras. O produto minimamente processado foi acondicionado em embalagem rígida de politereftalato de etileno e armazenado a 3; 6 e 9ºC. O delineamento experimental foi inteiramente casualizado em esquema fatorial. Foram realizadas análises físico-químicas e sensoriais a cada 3 dias, por um período de 9 dias. A coloração e o teor de sólidos solúveis totais não foram afetados pelos tratamentos. O produto armazenado a 3ºC manteve maiores valores de firmeza, independentemente do tipo de corte. A aparência foi considerada boa até o 9º dia de armazenamento e o aroma, até o 6º dia, para melões a 3ºC. Em todos os tratamentos, houve declínio das notas atribuídas ao sabor durante o armazenamento. Pelos resultados obtidos, conclui-se que a qualidade de melões minimamente processados pode ser mantida por 6 dias a 3ºC, independentemente do tipo de corte.The objective of this work was to determine the storage temperature and the cut type that provides the better maintenance of the quality of minimally processed melons (Cucumis melo L. var. reticulatus hybrid. Bonus II. Fruits were hand cut in 8 longitudinal slices in cold chamber at 12ºC. One of the slices was divided in 3cm pieces, in the other treatment whole slices were used. The product minimally processed was packed in rigid polyethylene terephthalate tray and stored at 3, 6 and 9ºC. The experimental design was completely randomized in factorial arrangement. The physical-chemical and sensorial characteristics were

After the Ribbon Cutting

DEFF Research Database (Denmark)

Hodge, Graeme A.; Boulot, Emille; Duffield, Colin

2017-01-01

Much attention has gone towards ‘up-front’ processes when delivering infrastructure public–private partnerships (PPPs), but less on how to best govern after the ribbon is cut and the infrastructure built. This paper identifies the primary contractual and institutional governance challenges arising...

CO2 laser cutting

CERN Document Server

Powell, John

1998-01-01

The laser has given manufacturing industry a new tool. When the laser beam is focused it can generate one of the world's most intense energy sources, more intense than flames and arcs, though similar to an electron beam. In fact the intensity is such that it can vaporise most known materials. The laser material processing industry has been growing swiftly as the quality, speed and new manufacturing possibilities become better understood. In the fore of these new technologies is the process of laser cutting. Laser cutting leads because it is a direct process substitu­ tion and the laser can usually do the job with greater flexibility, speed and quality than its competitors. However, to achieve these high speeds with high quality con­ siderable know how and experience is required. This information is usually carefully guarded by the businesses concerned and has to be gained by hard experience and technical understanding. Yet in this book John Powell explains in lucid and almost non­ technical language many o...

Reviews on laser cutting technology for industrial applications

Science.gov (United States)

Muangpool, T.; Pullteap, S.

2018-03-01

In this paper, an overview of the laser technology applied for the industrial has been reviewed. In general, this technology was used in several engineering applications such as industrial, medical, science, research sectors, etc. Focusing on the laser technology in the industrial section, it was, normally, employed for many purposes i.e. target marking, welding, drilling, and also cutting. Consequently, the laser cutting technology was, however, divided into three classifications YAG, CO2, and fiber laser, respectively. Each laser types have different advantages and disadvantages depending on the material type. The advantages by using laser cutting compared with the general cutting machines were exploited in terms of narrow kerf, high cutting speed, low heat-affected zone (HAZ), improve efficiency of the cutting process, high accuracy, etc. However, the main objectives from the technology used were increasing of the products and also decreasing the production cost. In the opposite way, some disadvantages of the technology were summarized by complexity to operate, high maintenance cost, and also high power consumption. In Thailand industry, there were many factories used this technology as a cutting process. Unfortunately, only few researches were published. It might explains that this technology were difficulty to develop, high investment, and also easy to import from aboard. For becoming to the Thailand 4.0 community, the Thailand industry might awareness to reduce the importing machine and boosting some policies to create novel innovative / know-how from the own country.

Comparative study of the influence of the gas injection system on the Nd:yttrium-aluminum-garnet laser cutting of advanced oxide ceramics

International Nuclear Information System (INIS)

Quintero, F.; Pou, J.; Lusquinos, F.; Boutinguiza, M.; Soto, R.; Perez-Amor, M.

2003-01-01

Cutting of advanced oxide ceramics is still a difficult task. In this work, the possibility to effectively cut them using a Nd:YAG laser guided by an optical fiber is demonstrated. The key points are the aerodynamic interactions of the assist gas jet in the fusion laser cutting of ceramics. A comprehensive study of the influence of these aerodynamic interactions on the laser cutting of advanced oxide ceramics has been carried out. The characteristics of the heat affected zone (HAZ) were studied related to the efficiency of the assist gas to eject the molten material. It has been demonstrated that the HAZ can be avoided with a suitable design of the gas injection system combined with an appropriate selection of the values of the processing parameters. With the aim of improving the efficiency of the assist gas injection system, a new cutting head with an off-axis supersonic nozzle was developed. Furthermore, a comparison between the utilization of a conventional coaxial conical nozzle to inject the assist gas and the new system is presented. The results obtained give clear proof that the use of the new gas injection system leads to a great improvement on the cut quality by means of a more efficient removing of the molten material out of the cutting front. This result is of special interest in the laser fusion cutting of thick ceramic plates at high processing rates

Cutting Method of the CAD model of the Nuclear facility for Dismantling Simulation

Energy Technology Data Exchange (ETDEWEB)

Kim, Ikjune; Choi, ByungSeon; Hyun, Dongjun; Jeong, KwanSeong; Kim, GeunHo; Lee, Jonghwan [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2015-05-15

Current methods for process simulation cannot simulate the cutting operation flexibly. As is, to simulate a cutting operation, user needs to prepare the result models of cutting operation based on pre-define cutting path, depth and thickness with respect to a dismantle scenario in advance. And those preparations should be built again as scenario changes. To be, user can change parameters and scenarios dynamically within a simulation configuration process so that the user saves time and efforts to simulate cutting operations. This study presents the methodology of cutting operation which can be applied to all the procedure in the simulation of dismantling of nuclear facilities. We developed the cutting simulation module for cutting operation in the dismantling of the nuclear facilities based on proposed cutting methodology. We defined the requirement of model cutting methodology based on the requirement of the dismantling of nuclear facilities. And we implemented cutting simulation module based on API of the commercial CAD system.

Characterisation of aerosols produced by laser cutting; Caracterisation de l'aerosol emis lors d'une decoupe laser

Energy Technology Data Exchange (ETDEWEB)

Fauvel, S.; Pilot, G. [Institut de Radioprotection et de Surete Nucleaire (IRSN), DRU/SERAC, Lab. de Physique et Metrologie des Aerosols, 91 - Gif sur Yvette (France); Dinechin, G. de [Groupe d' Interet Public Groupement d' Etudes et de Recherche pour les Applications Industrielles des Lasers de Puissance, 94 - Arcueil (France)]|[CEA Saclay, Dir. de la Recherche Technologique (DRT/LITEN), 91 - Gif sur Yvette (France); Gosse, X. [Cogema, Dir. de l' Assainissement et des Projets, Maitrise d' Oeuvre Projets, 30 - Marcoule (France); Arnaud, P. [Ligne de Produit Demantelement, SGN, 30 - Bagnols sur Ceze (France)

2007-07-01

Powerful lasers represent a promising alternative solution to traditional cutting processes used in dismantling nuclear equipments. The use of optical fibers has an unquestionable advantage when dealing with airtight workshops. A stuunded by COGEMA Marcoule was undertaken by IRSN/SERAC in collaboration with GIP/GERAILP in order to characterise the aerosols emitted by the cutting of evaporators elements with a 4 kW continuous wave Nd:YAG laser. For this study, laser cutting has been carried out in a tight room of 35 m{sup 3} connected to a particle sampling pipe. Iso-kinetic samplers allowed the measurement of the aerosol concentration. A diffusional and inertial spectrometer (SDI 2001) - an Andersen impinger coupled to a diffusion battery - provided the size distribution. An electrostatic filter used upstream a HEPA filter, itself placed before the extractor fan, collected the majority of the emitted aerosol. Its efficiency was measured and controlled throughout the experiments. The results show the influence of the cutting conditions on the characteristics of the aerosol, and allow a comparison with other cutting tools. (authors)

Performance Analysis of a Hybrid Power Cutting System for Roadheader

Directory of Open Access Journals (Sweden)

Yang Yang

2017-01-01

Full Text Available An electrohydraulic hybrid power cutting transmission system for roadheader under specific working condition was proposed in this paper. The overall model for the new system composed of an electric motor model, a hydraulic pump-motor model, a torsional planetary set model, and a hybrid power train model was established. The working mode characteristics were simulated under the conditions of taking the effect of cutting picks into account. The advantages of new hybrid power cutting system about the dynamic response under shock load were investigated compared with the traditional cutting system. The results illustrated that the hybrid power system had an obvious cushioning in terms of the dynamic load of cutting electric motor and planetary gear set. Besides, the hydraulic motor could provide an auxiliary power to improve the performance of the electric motor. With further analysis, a dynamic load was found to have a high relation to the stiffness and damping of coupling in the transmission train. The results could be a useful guide for the design of cutting transmission of roadheader.

Cut-off of electric consumption in France. Assessment of the cut-off potential by process modulation in industrial and tertiary sectors in metropolitan France. Final report + Synthesis

International Nuclear Information System (INIS)

Bertholon, Marion; Streiff, Frederic; Marchal, David; Bouchet, Alexandre; Foucher, Julie-Anne; Hoffer, Alexandre; Millet, Bruno; Sorlier, Pierre; Peron, Nicolas; Creon, Nicolas; Lenet, Sylvain; Guillet, Frederic; Mounier, Cyril; Charton, Franck; Duclos, Herve; Lenain, Yves; MADEC, Marc; Lepretre, Pascale; Vasseur, Olivier; Rigard-Cerison, Aude; Guedou, Benjamin; Houvenagel, Olivier; Epelbaum, David; Briant, Marie-Helene; Osmont, Robin; Elasri, Sofia; Barreyre, Gildas; Adam, Julien

2017-09-01

This study mainly aims at characterising and assessing the cut-off potential in the French industrial and tertiary sectors by providing qualitative as well as quantitative elements, and by highlighting the different mechanisms of valorisation of existing and currently developed cut-off. It also proposes a comparison of the French context with that of some foreign countries (notably United Kingdom, Japan, and some regions of the USA). Thus, it comprises an identification and analysis of cut-off mechanisms and practices, an assessment of technical and technical-economic cut-off sources in France, and a discussion of economic and organisational brakes and obstacles to cut-off developments

Photodiode-based cutting interruption sensor for near-infrared lasers.

Science.gov (United States)

Adelmann, B; Schleier, M; Neumeier, B; Hellmann, R

2016-03-01

We report on a photodiode-based sensor system to detect cutting interruptions during laser cutting with a fiber laser. An InGaAs diode records the thermal radiation from the process zone with a ring mirror and optical filter arrangement mounted between a collimation unit and a cutting head. The photodiode current is digitalized with a sample rate of 20 kHz and filtered with a Chebyshev Type I filter. From the measured signal during the piercing, a threshold value is calculated. When the diode signal exceeds this threshold during cutting, a cutting interruption is indicated. This method is applied to sensor signals from cutting mild steel, stainless steel, and aluminum, as well as different material thicknesses and also laser flame cutting, showing the possibility to detect cutting interruptions in a broad variety of applications. In a series of 83 incomplete cuts, every cutting interruption is successfully detected (alpha error of 0%), while no cutting interruption is reported in 266 complete cuts (beta error of 0%). With this remarkable high detection rate and low error rate, the possibility to work with different materials and thicknesses in combination with the easy mounting of the sensor unit also to existing cutting machines highlight the enormous potential for this sensor system in industrial applications.

Document segmentation via oblique cuts

Science.gov (United States)

Svendsen, Jeremy; Branzan-Albu, Alexandra

2013-01-01

This paper presents a novel solution for the layout segmentation of graphical elements in Business Intelligence documents. We propose a generalization of the recursive X-Y cut algorithm, which allows for cutting along arbitrary oblique directions. An intermediate processing step consisting of line and solid region removal is also necessary due to presence of decorative elements. The output of the proposed segmentation is a hierarchical structure which allows for the identification of primitives in pie and bar charts. The algorithm was tested on a database composed of charts from business documents. Results are very promising.

Elimination of striation in laser cutting of mild steel

International Nuclear Information System (INIS)

Sobih, M; Crouse, P L; Li, L

2007-01-01

High-power laser cutting is extensively used in many industrial applications. An important weakness of this process is the formation of striations (regular lines down the cut surface), which affect the quality of the surfaces produced. The elimination of striation formation is of considerable importance, since it could open up a variety of novel high-precision applications. This study presents the results of oxygen-assisted laser cutting of EN43 mild steel sheets, using a high-power fibre laser. Striation-free laser cuts are demonstrated for cutting 1 and 2 mm thick mild steel sheets. The optimal operating windows are presented and a mathematical method is proposed to estimate the critical speed at which striation-free cut can be obtained