Influence of sample geometry and microstructure on the hydrogen induced cracking characteristics under uniaxial load

Energy Technology Data Exchange (ETDEWEB)

Laureys, A., E-mail: aurelie.laureys@ugent.be [Department of Materials, Textiles and Chemical Engineering, Ghent University (UGent), Tech Lane Ghent Science Park - Campus A, Technologie park 903, B-9052 Gent (Belgium); Depover, T., E-mail: tom.depover@ugent.be [Department of Materials, Textiles and Chemical Engineering, Ghent University (UGent), Tech Lane Ghent Science Park - Campus A, Technologie park 903, B-9052 Gent (Belgium); Petrov, R., E-mail: roumen.petrov@ugent.be [Department of Materials, Textiles and Chemical Engineering, Ghent University (UGent), Tech Lane Ghent Science Park - Campus A, Technologie park 903, B-9052 Gent (Belgium); Department of Materials Science and Engineering, Delft University of Technology, Mekelweg 2, 2628 CD Delft (Netherlands); Verbeken, K., E-mail: kim.verbeken@ugent.be [Department of Materials, Textiles and Chemical Engineering, Ghent University (UGent), Tech Lane Ghent Science Park - Campus A, Technologie park 903, B-9052 Gent (Belgium)

2017-04-06

The present work evaluates hydrogen induced cracking in a TRIP (transformation induced plasticity) assisted steel and pure iron. The goal of this work is to understand the effect of the macroscopic stress distribution in the material on the hydrogen induced cracking phenomenon. Additionally, the effect of a complex multiphase microstructure on the characteristics of hydrogen induced cracking was investigated by comparing results for TRIP-assisted steel and pure iron as reference material. Tensile tests on notched and unnotched samples combined with in-situ electrochemical hydrogen charging were conducted. Tests were performed until the tensile strength was reached and until fracture. The resulting hydrogen induced cracks were studied by optical microscopy and scanning electron microscopy (SEM). Hydrogen induced cracks showed a typical S-shape and crack propagation was mainly transgranular, independently of the presence of a notch or the material's microstructure. This was also the case for the V-shaped secondary crack network and resulting stepped crack morphology characteristic for hydrogen induced damage. These observations indicate that the stress state surrounding the crack tip has a very large impact on the hydrogen induced cracking characteristics. The use of a notch or the presence of a different microstructure did not influence the overall hydrogen induced cracking features, but did change the kinetics of the hydrogen induced cracking process.

Influence of sample geometry and microstructure on the hydrogen induced cracking characteristics under uniaxial load

International Nuclear Information System (INIS)

Laureys, A.; Depover, T.; Petrov, R.; Verbeken, K.

2017-01-01

The present work evaluates hydrogen induced cracking in a TRIP (transformation induced plasticity) assisted steel and pure iron. The goal of this work is to understand the effect of the macroscopic stress distribution in the material on the hydrogen induced cracking phenomenon. Additionally, the effect of a complex multiphase microstructure on the characteristics of hydrogen induced cracking was investigated by comparing results for TRIP-assisted steel and pure iron as reference material. Tensile tests on notched and unnotched samples combined with in-situ electrochemical hydrogen charging were conducted. Tests were performed until the tensile strength was reached and until fracture. The resulting hydrogen induced cracks were studied by optical microscopy and scanning electron microscopy (SEM). Hydrogen induced cracks showed a typical S-shape and crack propagation was mainly transgranular, independently of the presence of a notch or the material's microstructure. This was also the case for the V-shaped secondary crack network and resulting stepped crack morphology characteristic for hydrogen induced damage. These observations indicate that the stress state surrounding the crack tip has a very large impact on the hydrogen induced cracking characteristics. The use of a notch or the presence of a different microstructure did not influence the overall hydrogen induced cracking features, but did change the kinetics of the hydrogen induced cracking process.

Sub-10-micrometer toughening and crack tip toughness of dental enamel

OpenAIRE

Ang, Siang Fung; Schulz, Anja; Pacher Fernandes, Rodrigo; Schneider, Gerold A.

2011-01-01

In previous studies, enamel showed indications to occlude small cracks in-vivo and exhibited R-curve behaviors for bigger cracks ex-vivo. This study quantifies the crack tip toughness (KI0, KIII0), the crack closure stress and the cohesive zone size at the crack tip of enamel and investigates the toughening mechanisms near the crack tip down to the length scale of a single enamel crystallite. The crack-opening-displacement (COD) profile of cracks induced by Vickers indents on mature bovine en...

Effects of δ-hydride precipitation at a crack tip on crack propagation in delayed hydride cracking of Zircaloy-2

Energy Technology Data Exchange (ETDEWEB)

Kubo, T., E-mail: kubo@nfd.co.jp [Nippon Nuclear Fuel Development Co., Ltd., 2163 Narita-cho, Oarai-machi, Ibaraki 311-1313 (Japan); Kobayashi, Y. [M.O.X. Co., Ltd., 1828-520 Hirasu-cho, Mito, Ibaraki 311-0853 (Japan)

2013-08-15

Highlights: • Steady state crack velocity of delayed hydride cracking in Zircaloy-2 was analyzed. • A large stress peak is induced at an end of hydride by volume expansion of hydride. • Hydrogen diffuses to the stress peak, thereby accelerating steady hydride growth. • Crack velocity was estimated from the calculated hydrogen flux into the stress peak. • There was good agreement between calculation results and experimental data. -- Abstract: Delayed hydride cracking (DHC) of Zircaloy-2 is one possible mechanism for the failure of boiling water reactor fuel rods in ramp tests at high burnup. Analyses were made for hydrogen diffusion around a crack tip to estimate the crack velocity of DHC in zirconium alloys, placing importance on effects of precipitation of δ-hydride. The stress distribution around the crack tip is significantly altered by precipitation of hydride, which was strictly analyzed using a finite element computer code. Then, stress-driven hydrogen diffusion under the altered stress distribution was analyzed by a differential method. Overlapping of external stress and hydride precipitation at a crack tip induces two stress peaks; one at a crack tip and the other at the front end of the hydride precipitate. Since the latter is larger than the former, more hydrogen diffuses to the front end of the hydride precipitate, thereby accelerating hydride growth compared with that in the absence of the hydride. These results indicated that, after hydride was formed in front of the crack tip, it grew almost steadily accompanying the interaction of hydrogen diffusion, hydride growth and the stress alteration by hydride precipitation. Finally, crack velocity was estimated from the calculated hydrogen flux into the crack tip as a function of temperature, stress intensity factor and material strength. There was qualitatively good agreement between calculation results and experimental data.

Observations on Hydride Structures at the Tip of Arrested Cracks Grown under Conditions of Delayed Hydride Cracking

International Nuclear Information System (INIS)

Pettersson, Kjell; Oskarsson, Magnus; Bergqvist, Hans

2003-04-01

One sample of Zr2.5%Nb and one sample of cold worked and stress relieved Zircaloy-4 which have been tested for hydrogen induced crack growth have been examined in the crack tip region with the aim of determining the mechanism behind the growth of cracks. The proposed mechanisms are brittle failure of a crack tip hydride and hydrogen enhanced localized shear. The examinations were done by TEM and SEM. However attempts to produce a TEM specimen with a thinned region at the tip of the crack were unsuccessful in both samples. One feature observed in the Zr2.5%Nb material may however be an indication of intense shear deformation at the tip of the crack. On the other hand all observations on the Zircaloy-4 sample indicate precipitation of hydrides ahead of the crack tip and the presence of hydrides on the crack flanks

Semi-empirical crack tip analysis

Science.gov (United States)

Chudnovsky, A.; Ben Ouezdon, M.

1988-01-01

Experimentally observed crack opening displacements are employed as the solution of the multiple crack interaction problem. Then the near and far fields are reconstructed analytically by means of the double layer potential technqiue. Evaluation of the effective stress intensity factor resulting from the interaction of the main crack and its surrounding crazes in addition to the remotely applied load is presented as an illustrative example. It is shown that crazing (as well as microcracking) may constitute an alternative mechanism to Dugdale-Berenblatt models responsible for the cancellation of the singularity at the crack tip.

Crack tip fracture toughness of base glasses for dental restoration glass-ceramics using crack opening displacements.

Science.gov (United States)

Deubener, J; Höland, M; Höland, W; Janakiraman, N; Rheinberger, V M

2011-10-01

The critical stress intensity factor, also known as the crack tip toughness K(tip), was determined for three base glasses, which are used in the manufacture of glass-ceramics. The glasses included the base glass for a lithium disilicate glass-ceramic, the base glass for a fluoroapatite glass-ceramic and the base glass for a leucite glass-ceramic. These glass-ceramic are extensively used in the form of biomaterials in restorative dental medicine. The crack tip toughness was established by using crack opening displacement profiles under experimental conditions. The crack was produced by Vickers indentation. The crack tip toughness parameters determined for the three glass-ceramics differed quite significantly. The crack tip parameters of the lithium disilicate base glass and the leucite base glass were higher than that of the fluoroapatite base glass. This last material showed glass-in-glass phase separation. The discussion of the results clearly shows that the droplet glass phase is softer than the glass matrix. Therefore, the authors conclude that a direct relationship exists between the chemical nature of the glasses and the crack tip parameter. Copyright © 2011 Elsevier Ltd. All rights reserved.

Behavior of Fatigue Crack Tip Opening in Air and Corrosive Atmosphere

Science.gov (United States)

Hayashi, Morihito; Toeda, Kazunori

In the study, a formula for predicting fatigue crack tip opening displacement is deduced firstly. And then, due to comparing actual crack growth rate with the deduced formula, the crack tip configuration factor is defined to figure out the crack tip opening configuration that is useful to clarify the behavior of fatigue crack tip formation apparently. Applying the concept, the crack growth of 7/3 brass and 6/4 brass is predicted from the formula, by replacing material properties such as plastic flow resistance, Young modulus, the Poisson ratio, and fatigue toughness, and fatigue test conditions such as the stress intensity factor range, the load ratio, and cycle frequency. Furthermore, the theoretically expected results are verified with the fatigue tests which were carried out on CT specimens under different load conditions of load ratio, cycle frequency, and cyclic peak load, in different environments of air or corrosive ammonia atmosphere, for various brasses. And by comparing and discussing the calculated crack growth rate with attained experimental results, the apparent configuration factor at the crack tip is determined. And through the attained factor which changes along with crack growth, the behaviors of fatigue crack tip formation under different test conditions have been found out.

Analytical Tem Comparisons of Stress-Corrosion-Crack Microstructures in Alloy 600 under Steam-Generator Service and Laboratory Test Conditions

International Nuclear Information System (INIS)

Thomas, L.E.; Bruemmer, S.M.; Scott, P.M.

2002-01-01

High-resolution analytical transmission electron microscopy (ATEM) has been used to characterize stress-corrosion cracks (SCC) in Alloy 600 steam-generator (SG) tubing from tests with caustic and acid-sulfate solutions. The aim of this work was to identify the microstructural and microchemical signatures of intergranular attack and cracking produced under well-controlled test conditions in order to determine the local environments promoting degradation in service. Cross-sectioned cracks and crack tips were examined in samples of mill-annealed alloy 600 tested in concentrated caustic and acid-sulfate solutions at 320 C. Characteristic microstructures observed in the caustic (10% NaOH) test sample included deeply penetrative attack along crack-intersected grain boundaries, with Cr-rich spinel and NiO structure oxides ranging from random nanocrystalline to oriented epitaxial films filling cracks up to the tips. Sodium was readily detectable in the oxides (up to 5 wt.% in the spinel corrosion product) along with S and Cu enrichment at crack-wall metal/oxide interfaces and local attack of the metal matrix around IG carbide particles. In the sulfate (Na 2 SO 4 + FeSO 4 ) test sample, the grain boundaries were also deeply attacked/cracked. Epitaxial NiO-structure oxide formed on the crack walls and S, sometimes with Cu, was concentrated between the oriented oxide layers rather than along the metal/oxide interfaces. Carbides were attacked and partially converted to fine-grained oxide containing up to several percent S. Observations of crack tips in the acid sulfate sample also revealed nm-wide cracks preceding the oxide along grain boundaries. The SCC structures produced in the laboratory tests differed in most details from the secondary-side SCC structures observed in pulled SG tubes. Important differences included the oxide morphologies, the presence of easily detectable Na and absence of sulfides in the test samples, different types of attack on IG carbide particles

Sub-10-micrometer toughening and crack tip toughness of dental enamel.

Science.gov (United States)

Ang, Siang Fung; Schulz, Anja; Pacher Fernandes, Rodrigo; Schneider, Gerold A

2011-04-01

In previous studies, enamel showed indications to occlude small cracks in-vivo and exhibited R-curve behaviors for bigger cracks ex-vivo. This study quantifies the crack tip's toughness (K(I0),K(III0)), the crack's closure stress and the cohesive zone size at the crack tip of enamel and investigates the toughening mechanisms near the crack tip down to the length scale of a single enamel crystallite. The crack-opening-displacement (COD) profile of cracks induced by Vickers indents on mature bovine enamel was studied using atomic force microscopy (AFM). The mode I crack tip toughness K(I0) of cracks along enamel rod boundaries and across enamel rods exhibit a similar range of values: K(I0,Ir)=0.5-1.6MPa m(0.5) (based on Irwin's 'near-field' solution) and K(I0,cz)=0.8-1.5MPa m(0.5) (based on the cohesive zone solution of the Dugdale-Muskhelishvili (DM) crack model). The mode III crack tip toughness K(III0,Ir) was computed as 0.02-0.15MPa m(0.5). The crack-closure stress at the crack tip was computed as 163-770 MPa with a cohesive zone length and width 1.6-10.1μm and 24-44 nm utilizing the cohesive zone solution. Toughening elements were observed under AFM and SEM: crack bridging due to protein ligament and hydroxyapatite fibres (micro- and nanometer scale) as well as microcracks were identified. Crown Copyright © 2010. Published by Elsevier Ltd. All rights reserved.

Effect of plastic prestrain on the crack tip constraint of pipeline steels

International Nuclear Information System (INIS)

Eikrem, P.A.; Zhang, Z.L.; Nyhus, B.

2007-01-01

Before and during operation, pipelines may suffer from plastic pre-deformation due to accidental loading, cold bending and ground movement. Plastic prestrain not only modifies steel's yield and flow properties but also influences its fracture performance. This paper focuses on the effect of prestrain history on crack driving force and crack tip constraint. A single-edge notched tension specimen has been selected for the study and the crack is assumed to exist before a prestrain history was applied. The results show that prestrain history has a strong effect on the crack tip stress field. A new parameter has been proposed to characterize the prestrain-induced crack tip constraint. For the same crack tip opening displacement level, prestrain history will elevate the crack tip stress field. The prestrain-induced constraint decreases with the increase of loading

Fatigue crack growth-Microstructure relationships in a high-manganese austenitic TWIP steel

Energy Technology Data Exchange (ETDEWEB)

Niendorf, T., E-mail: niendorf@mail.uni-paderborn.de [University of Paderborn, Lehrstuhl fuer Werkstoffkunde (Materials Science), 33095 Paderborn (Germany); Rubitschek, F.; Maier, H.J. [University of Paderborn, Lehrstuhl fuer Werkstoffkunde (Materials Science), 33095 Paderborn (Germany); Niendorf, J.; Richard, H.A. [University of Paderborn, Fachgruppe Angewandte Mechanik (Applied Mechanics), 33095 Paderborn (Germany); Frehn, A. [Benteler Automotive, Product Group Chassis Systems, An der Talle 27-31, 33102 Paderborn (Germany)

2010-04-15

The crack growth behavior of a high-manganese austenitic steel, which exhibits the twinning-induced plasticity (TWIP) effect, was investigated under positive stress ratios. An experimental study making use of miniature compact tension (CT) specimens and thorough microstructural analyses including transmission electron microscopy and fracture analyses demonstrated that the microstructural evolution in the plastic zone of the fatigued TWIP CT specimens is substantially different as compared to the monotonic plastic deformation case. Specifically, the twin density in the plastic zone of the CT specimens is very low, leading to the conclusion that the deformation mechanisms depend drastically on the loading conditions. The absence of twinning under cyclic loading in the plastic zone of the CT specimens indicates that even large accumulated plastic strains are not sufficient to cause substantial twinning in the TWIP steel. This lack of hardening preserves the ductile character of the TWIP steel in the plastic zone ahead of the crack tip and provides for a crack growth rate in the Paris regime lower than reported for other high strength steels.

Microstructural characterization of hydrogen induced cracking in TRIP-assisted steel by EBSD

Energy Technology Data Exchange (ETDEWEB)

Laureys, A., E-mail: Aurelie.Laureys@UGent.be [Department of Materials Science and Engineering, Ghent University (UGent), Technologiepark 903, B-9052 Ghent (Belgium); Depover, T. [Department of Materials Science and Engineering, Ghent University (UGent), Technologiepark 903, B-9052 Ghent (Belgium); Petrov, R. [Department of Materials Science and Engineering, Ghent University (UGent), Technologiepark 903, B-9052 Ghent (Belgium); Department of Materials Science and Engineering, Delft University of Technology, Mekelweg 2, 2628 CD Delft (Netherlands); Verbeken, K. [Department of Materials Science and Engineering, Ghent University (UGent), Technologiepark 903, B-9052 Ghent (Belgium)

2016-02-15

The present work evaluates hydrogen induced cracking by performing an elaborate EBSD (Electron BackScatter Diffraction) study in a steel with transformation induced plasticity (TRIP-assisted steel). This type of steel exhibits a multiphase microstructure which undergoes a deformation induced phase transformation. Additionally, each microstructural constituent displays a different behavior in the presence of hydrogen. The aim of this study is to obtain a better understanding on the mechanisms governing hydrogen induced crack initiation and propagation in the hydrogen saturated multiphase structure. Tensile tests on notched samples combined with in-situ electrochemical hydrogen charging were conducted. The tests were interrupted at stresses just after reaching the tensile strength, i.e. before macroscopic failure of the material. This allowed to study hydrogen induced crack initiation and propagation by SEM (Scanning Electron Microscopy) and EBSD. A correlation was found between the presence of martensite, which is known to be very susceptible to hydrogen embrittlement, and the initiation of hydrogen induced cracks. Initiation seems to occur mostly by martensite decohesion. High strain regions surrounding the hydrogen induced crack tips indicate that further crack propagation may have occurred by the HELP (hydrogen-enhanced localized plasticity) mechanism. Small hydrogen induced cracks located nearby the notch are typically S-shaped and crack propagation was dominantly transgranularly. The second stage of crack propagation consists of stepwise cracking by coalescence of small hydrogen induced cracks. - Highlights: • Hydrogen induced cracking in TRIP-assisted steel is evaluated by EBSD. • Tensile tests were conducted on notched hydrogen saturated samples. • Crack initiation occurs by a H-Enhanced Interface DEcohesion (HEIDE) mechanism. • Crack propagation involves growth and coalescence of small cracks. • Propagation is governed by the characteristics of

Microstructural characterization of hydrogen induced cracking in TRIP-assisted steel by EBSD

International Nuclear Information System (INIS)

Laureys, A.; Depover, T.; Petrov, R.; Verbeken, K.

2016-01-01

The present work evaluates hydrogen induced cracking by performing an elaborate EBSD (Electron BackScatter Diffraction) study in a steel with transformation induced plasticity (TRIP-assisted steel). This type of steel exhibits a multiphase microstructure which undergoes a deformation induced phase transformation. Additionally, each microstructural constituent displays a different behavior in the presence of hydrogen. The aim of this study is to obtain a better understanding on the mechanisms governing hydrogen induced crack initiation and propagation in the hydrogen saturated multiphase structure. Tensile tests on notched samples combined with in-situ electrochemical hydrogen charging were conducted. The tests were interrupted at stresses just after reaching the tensile strength, i.e. before macroscopic failure of the material. This allowed to study hydrogen induced crack initiation and propagation by SEM (Scanning Electron Microscopy) and EBSD. A correlation was found between the presence of martensite, which is known to be very susceptible to hydrogen embrittlement, and the initiation of hydrogen induced cracks. Initiation seems to occur mostly by martensite decohesion. High strain regions surrounding the hydrogen induced crack tips indicate that further crack propagation may have occurred by the HELP (hydrogen-enhanced localized plasticity) mechanism. Small hydrogen induced cracks located nearby the notch are typically S-shaped and crack propagation was dominantly transgranularly. The second stage of crack propagation consists of stepwise cracking by coalescence of small hydrogen induced cracks. - Highlights: • Hydrogen induced cracking in TRIP-assisted steel is evaluated by EBSD. • Tensile tests were conducted on notched hydrogen saturated samples. • Crack initiation occurs by a H-Enhanced Interface DEcohesion (HEIDE) mechanism. • Crack propagation involves growth and coalescence of small cracks. • Propagation is governed by the characteristics of

2D mapping of plane stress crack-tip fields following an overload

Directory of Open Access Journals (Sweden)

P. J. Withers

2015-07-01

Full Text Available The evolution of crack-tip strain fields in a thin (plane stress compact tension sample following an overload (OL event has been studied using two different experimental techniques. Surface behaviour has been characterised by Digital Image Correlation (DIC, while the bulk behaviour has been characterised by means of synchrotron X-ray diffraction (XRD. The combination of both surface and bulk information allowed us to visualise the through-thickness evolution of the strain fields before the OL event, during the overload event, just after OL and at various stages after it. Unlike previous work, complete 2D maps of strains around the crack-tip were acquired at 60m spatial resolution by XRD. The DIC shows less crack opening after overload and the XRD a lower crack-tip peak stress after OL until the crack has grown past the compressive crack-tip residual stress introduced by the overload after which the behaviour returned to that for the baseline fatigue response. While the peak crack-tip stress is supressed by the compressive residual stress, the crack-tip stress field changes over each cycle are nevertheless the same for all Kmax cycles except at OL.

Effect of CT Specimen Thickness on the Mechanical Characteristics at the Crack Tip of Stress Corrosion Cracking in Ni-based Alloys

Science.gov (United States)

Yinghao, Cui; He, Xue; Lingyan, Zhao

2017-12-01

It’s important to obtain accurate stress corrosion crack(SCC) growth rate for quantitative life prediction of components in nuclear power plants. However, the engineering practice shows that the crack tip constraint effect has a great influence on the mechanical properties and crack growth rate of SCC at crack tip. To study the influence of the specimen thickness on the crack tip mechanical properties of SCC, the stress, strain and C integral at creep crack tip are analyzed under different specimens thickness. Results show that the cracked specimen is less likely to crack due to effect of crack tip constraint. When the thickness ratio B/W is larger than 0.1, the crack tip constraint is almost ineffective. Value of C integral is the largest when B/W is 0.25. Then specimen thickness has little effect on the value of C integral. The effect of specimen thickness on the value of C integral is less significant at higher thickness ratio.

Numerical investigation of J-characterization of growing crack tips

International Nuclear Information System (INIS)

Nilsson, F.

1992-01-01

Two different geometries, a centrally cracked panel and a three-point bend bar, are modelled with aid of the finite element program ABAQUS. Elastic-plastic behaviour with a realistic linear hardening modulus is assumed. By simulation of the growth with the aid of nodal relaxation, the J-value for a remote path around the growing tip is obtained for some different local-crack growth histories. The J F -value is compared to the J D -value that results if the crack tip is assumed to be stationary at the current length. It is found that the J C - and J F -values agree well for crack growth histories satisfying the criteria for J-characterization. However, after examination of the crack surface displacements it was found that the results for the bend geometry and the tension geometry, respectively, did not coincide for corresponding J-values, except at low load levels. This raises doubt about the abilities of J to characterize the state at a growing tip. (orig.)

New theory for crack-tip twinning in fcc metals

Science.gov (United States)

Andric, Predrag; Curtin, W. A.

2018-04-01

Dislocation emission from a crack tip is a necessary mechanism for crack tip blunting and toughening. In fcc metals under Mode I loading, a first partial dislocation is emitted, followed either by a trailing partial dislocation ("ductile" behaviour) or a twinning partial dislocation ("quasi-brittle"). The twinning tendency is usually estimated using the Tadmor and Hai extension of the Rice theory. Extensive molecular statics simulations reveal that the predictions of the critical stress intensity factor for crack tip twinning are always systematically lower (20-35%) than observed. Analyses of the energy change during nucleation reveal that twin partial emission is not accompanied by creation of a surface step while emission of the trailing partial creates a step. The absence of the step during twinning motivates a modified model for twinning nucleation that accounts for the fact that nucleation does not occur directly at the crack tip. Predictions of the modified theory are in excellent agreement with all simulations that show twinning. Emission of the trailing partial dislocation, including the step creation, is predicted using a model recently introduced to accurately predict the first partial emission and shows why twinning is preferred. A second mode of twinning is found wherein the crack first advances by cleavage and then emits the twinning partial at the new crack tip; this mode dominates for emission beyond the first twinning partial. These new theories resolve all the discrepancies between the Tadmor twinning analysis and simulations, and have various implications for fracture behaviour and transitions.

A numerical study of crack tip constraint in ductile single crystals

Science.gov (United States)

Patil, Swapnil D.; Narasimhan, R.; Mishra, R. K.

In this work, the effect of crack tip constraint on near-tip stress and deformation fields in a ductile FCC single crystal is studied under mode I, plane strain conditions. To this end, modified boundary layer simulations within crystal plasticity framework are performed, neglecting elastic anisotropy. The first and second terms of the isotropic elastic crack tip field, which are governed by the stress intensity factor K and T-stress, are prescribed as remote boundary conditions and solutions pertaining to different levels of T-stress are generated. It is found that the near-tip deformation field, especially, the development of kink or slip shear bands, is sensitive to the constraint level. The stress distribution and the size and shape of the plastic zone near the crack tip are also strongly influenced by the level of T-stress, with progressive loss of crack tip constraint occurring as T-stress becomes more negative. A family of near-tip fields is obtained which are characterized by two terms (such as K and T or J and a constraint parameter Q) as in isotropic plastic solids.

Crack Tip Creep Deformation Behavior in Transversely Isotropic Materials

International Nuclear Information System (INIS)

Ma, Young Wha; Yoon, Kee Bong

2009-01-01

Theoretical mechanics analysis and finite element simulation were performed to investigate creep deformation behavior at the crack tip of transversely isotropic materials under small scale creep (SCC) conditions. Mechanical behavior of material was assumed as an elastic-2 nd creep, which elastic modulus ( E ), Poisson's ratio (v ) and creep stress exponent ( n ) were isotropic and creep coefficient was only transversely isotropic. Based on the mechanics analysis for material behavior, a constitutive equation for transversely isotropic creep behavior was formulated and an equivalent creep coefficient was proposed under plain strain conditions. Creep deformation behavior at the crack tip was investigated through the finite element analysis. The results of the finite element analysis showed that creep deformation in transversely isotropic materials is dominant at the rear of the crack-tip. This result was more obvious when a load was applied to principal axis of anisotropy. Based on the results of the mechanics analysis and the finite element simulation, a corrected estimation scheme of the creep zone size was proposed in order to evaluate the creep deformation behavior at the crack tip of transversely isotropic creeping materials

Assisted crack tip flipping under Mode I thin sheet tearing

DEFF Research Database (Denmark)

Felter, Christian Lotz; Nielsen, Kim Lau

2017-01-01

Crack tip flipping, where the fracture surface alternates from side to side in roughly 45° shear bands, seems to be an overlooked propagation mode in Mode I thin sheet tearing. In fact, observations of crack tip flipping is rarely found in the literature. Unlike the already established modes...

Crack Tip Parameters for Growing Cracks in Linear Viscoelastic Materials

DEFF Research Database (Denmark)

Brincker, Rune

In this paper the problem of describing the asymptotic fields around a slowly growing crack in a linearly viscoelastic material is considered. It is shown that for plane mixed mode problems the asymptotic fields must be described by 6 parameters: 2 stress intensity factors and 4 deformation...... intensity factors. In the special case of a constant Poisson ratio only 2 deformation intensity factors are needed. Closed form solutions are given both for a slowly growing crack and for a crack that is suddenly arrested at a point at the crack extension path. Two examples are studied; a stress boundary...... value problem, and a displacement boundary value problem. The results show that the stress intensity factors and the displacement intensity factors do not depend explicitly upon the velocity of the crack tip....

Effects of absorbed hydrogen on crack-tip ductility in the welded A516 steel

International Nuclear Information System (INIS)

Khattak, M.A.; Haslan, M.H.; Tamin, M.N.

2007-01-01

Effects of absorbed hydrogen on structure and properties of welded A516 Grade-70 steel are investigated. Emphasis is placed on ductility measure of the crack-tip plastic zone under Mode I loading. Specimens are cathodically charged in a cell with dilute sulphuric acid and corrosion inhibitor with uniform charging current density of 20 mA/ cm 2 and at different exposure time. Results indicate a change from coarse- to fine-grained microstructures in the weld region and heat affected zone (HAZ) of hydrogen-charged specimen. Well-defined ferrite-pearlite bands in the base metal are transformed into coarse-grain structure. Hardness variation along radial distance indicates higher values towards the center of the bar, possibly due to faster diffusion rate but limited solubility of hydrogen. Load-COD responses indicate that slow, stable crack propagation occurred in both base metal and HAZ. The measured provisional fracture toughness, K Q is higher for HAZ than that for the base metal. The toughness values decreases significantly for the initial three hours of hydrogen charging. The tensile fracture region in the immediate fatigue pre-crack tip forms a triangular (rough) zone due to limited constraint to free surface deformation in the thin specimen. Fracture surface of HAZ is dominated by intergranular fracture with localized cleavage facets. (author)

Effect of Microstructure on Time Dependent Fatigue Crack Growth Behavior In a P/M Turbine Disk Alloy

Science.gov (United States)

Telesman, Ignacy J.; Gabb, T. P.; Bonacuse, P.; Gayda, J.

2008-01-01

A study was conducted to determine the processes which govern hold time crack growth behavior in the LSHR disk P/M superalloy. Nineteen different heat treatments of this alloy were evaluated by systematically controlling the cooling rate from the supersolvus solutioning step and applying various single and double step aging treatments. The resulting hold time crack growth rates varied by more than two orders of magnitude. It was shown that the associated stress relaxation behavior for these heat treatments was closely correlated with the crack growth behavior. As stress relaxation increased, the hold time crack growth resistance was also increased. The size of the tertiary gamma' in the general microstructure was found to be the key microstructural variable controlling both the hold time crack growth behavior and stress relaxation. No relationship between the presence of grain boundary M23C6 carbides and hold time crack growth was identified which further brings into question the importance of the grain boundary phases in determining hold time crack growth behavior. The linear elastic fracture mechanics parameter, Kmax, is unable to account for visco-plastic redistribution of the crack tip stress field during hold times and thus is inadequate for correlating time dependent crack growth data. A novel methodology was developed which captures the intrinsic crack driving force and was able to collapse hold time crack growth data onto a single curve.

Improved method for determining the stress relaxation at the crack tip

Science.gov (United States)

Grinevich, A. V.; Erasov, V. S.; Avtaev, V. V.

2017-10-01

A technique is suggested to determine the stress relaxation at the crack tip during tests of a specimen of a new type at a constant crack opening fixed by a stay bolt. The shape and geometry of the specimen make it possible to set the load and to determine the crack closure force after long-term exposure using the force transducer of a tensile-testing machine. The stress relaxation at the crack tip is determined in a V95pchT2 alloy specimen at elevated temperatures.

High-voltage electron-microscopical observation of crack-tip dislocations in silicon crystals

International Nuclear Information System (INIS)

Tanaka, Masaki; Higashida, Kenji

2005-01-01

Crack-tip dislocations in silicon single crystals were observed by high-voltage electron microscopy. Cracks were introduced into silicon wafers at room temperature by a Vickers indenter. The indented specimens were annealed at 823 K in order to activate dislocation emission from the crack tip under the residual stress due to the indentation. In the specimen without annealing, no dislocations were observed around the crack. On the other hand, in the specimen after the annealing, the aspect of the early stage of dislocation emission was observed, where dislocations were emitted not as a perfect dislocation but as a partial dislocation in the hinge-type plastic zone. Prominent dislocation arrays that were emitted from a crack tip were also observed, and they were found to be of shielding type, which increases the fracture toughness of those crystals

Microstructural features of environmentally assisted cracking in pipeline steel

International Nuclear Information System (INIS)

Williams, B.W.; Lambert, S.B.; Zhang, X.; Plumtree, A.; Sutherby, R.

2003-01-01

A number of small-scale pipeline specimens containing edge or surface cracks were tested in simulated groundwater (NS4 solution) in an anaerobic environment under cyclic loading conditions. Micrographs of the crack surface showed corrosion fatigue at high frequencies and low R-ratios. Following large amounts of growth (∼200 μm) for those specimens tested at low frequencies, evidence of transgranular quasi-cleavage was detected. Green rust was found to be present at the crack tips and along their flanks. Iron sulfide, resulting from anaerobic sulfate-reducing bacteria and iron carbonate were also present in the NS4 solution during testing. These corrosion products retarded crack growth in the depth direction of surface cracks. Under variable amplitude loadings conditions, the accompanying increased surface crack growth rate can be accounted for by rupture of the green rust film at the crack tip. (author)

Role of hydrogen on the incipient crack tip deformation behavior in α-Fe: An atomistic perspective

Science.gov (United States)

Adlakha, I.; Solanki, K. N.

2018-01-01

A crack tip in α-Fe presents a preferential trap site for hydrogen, and sufficient concentration of hydrogen can change the incipient crack tip deformation response, causing a transition from a ductile to a brittle failure mechanism for inherently ductile alloys. In this work, the effect of hydrogen segregation around the crack tip on deformation in α-Fe was examined using atomistic simulations and the continuum based Rice-Thompson criterion for various modes of fracture (I, II, and III). The presence of a hydrogen rich region ahead of the crack tip was found to cause a decrease in the critical stress intensity factor required for incipient deformation for various crack orientations and modes of fracture examined here. Furthermore, the triaxial stress state ahead of the crack tip was found to play a crucial role in determining the effect of hydrogen on the deformation behavior. Overall, the segregation of hydrogen atoms around the crack tip enhanced both dislocation emission and cleavage behavior suggesting that hydrogen has a dual role during the deformation in α-Fe.

Mode I and mixed mode crack-tip fields in strain gradient plasticity

DEFF Research Database (Denmark)

Goutianos, Stergios

2011-01-01

Strain gradients develop near the crack-tip of Mode I or mixed mode cracks. A finite strain version of the phenomenological strain gradient plasticity theory of Fleck–Hutchinson (2001) is used here to quantify the effect of the material length scales on the crack-tip stress field for a sharp...... stationary crack under Mode I and mixed mode loading. It is found that for material length scales much smaller than the scale of the deformation gradients, the predictions converge to conventional elastic–plastic solutions. For length scales sufficiently large, the predictions converge to elastic solutions....... Thus, the range of length scales over which a strain gradient plasticity model is necessary is identified. The role of each of the three material length scales, incorporated in the multiple length scale theory, in altering the near-tip stress field is systematically studied in order to quantify...

Direct observation of microtwin formation at crack tips in InP

International Nuclear Information System (INIS)

Vanderschaeve, G.; Caillard, D.; Peyrade, J.P.

1992-01-01

This paper reports that in brittle materials which contain cracks, stress concentrations arise at crack tips. At low temperatures, when the load is increased, brittle fracture happens for a critical stress intensity factor, which is an intrinsic material property, depending on the loading mode and on the cleavage plane. At higher temperatures dislocations may be emitted at the crack tip: a plastic zone is formed, which releases the stresses and increases the critical load for crack propagation. It is generally accepted that the brittle-to ductile transition is controlled directly or indirectly by dislocation mobility. During the course of an in situ transmission electron microscopy, study of dislocation mobility in the III-V compound InP, we have observed the nucleation at a crack tip and the propagation of partial dislocations of same Burgers vectors, resulting in a microtwinning of the crystal. Such an observation provides information on both the way stress relaxation occurs and the relative mobilities of the partial dislocations in this material. In spite of the importance of twin formation on the quality of the material used as substrate in semiconducting devices, this last point is rather poorly documented

Crack-tip constraint analyses and constraint-dependent LBB curves for circumferential through-wall cracked pipes

Energy Technology Data Exchange (ETDEWEB)

Chen, Y.L.; Wang, G.Z., E-mail: gzwang@ecust.edu.cn; Xuan, F.Z.; Tu, S.T.

2015-04-15

Highlights: • Solution of constraint parameter τ* for through-wall cracked pipes has been obtained. • Constraint increases with increasing crack length and radius–thickness ratio of pipes. • Constraint-dependent LBB curve for through-wall cracked pipes has been constructed. • For increasing accuracy of LBB assessments, constraint effect should be considered. - Abstract: The leak-before-break (LBB) concept has been widely applied in the structural integrity assessments of pressured pipes in nuclear power plants. However, the crack-tip constraint effects in LBB analyses and designs cannot be incorporated. In this paper, by using three-dimensional finite element calculations, the modified load-independent T-stress constraint parameter τ* for circumferential through-wall cracked pipes with different geometries and crack sizes has been analyzed under different loading conditions, and the solutions of the crack-tip constraint parameter τ* have been obtained. Based on the τ* solutions and constraint-dependent J–R curves of a steel, the constraint-dependent LBB (leak-before-break) curves have been constructed. The results show that the constraint τ* increases with increasing crack length θ, mean radius R{sub m} and radius–thickness ratio R{sub m}/t of the pipes. In LBB analyses, the critical crack length calculated by the J–R curve of the standard high constraint specimen for pipes with shorter cracks is over-conservative, and the degree of conservatism increases with decreasing crack length θ, R{sub m} and R{sub m}/t. Therefore, the constraint-dependent LBB curves should be constructed to modify the over-conservatism and increase accuracy of LBB assessments.

The dislocation distribution function near a crack tip generated by external sources

International Nuclear Information System (INIS)

Lung, C.W.; Deng, K.M.

1988-06-01

The dislocation distribution function near a crack tip generated by external sources is calculated. It is similar to the shape of curves calculated for the crack tip emission case but the quantative difference is quite large. The image forces enlarges the negative dislocation zone but does not change the form of the curve. (author). 10 refs, 3 figs

Mixed-mode crack tip loading and crack deflection in 1D quasicrystals

Science.gov (United States)

Wang, Zhibin; Scheel, Johannes; Ricoeur, Andreas

2016-12-01

Quasicrystals (QC) are a new class of materials besides crystals and amorphous solids and have aroused much attention of researchers since they were discovered. This paper presents a generalized fracture theory including the J-integral and crack closure integrals, relations between J1, J2 and the stress intensity factors as well as the implementation of the near-tip stress and displacement solutions of 1D QC. Different crack deflection criteria, i.e. the J-integral and maximum circumferential stress criteria, are investigated for mixed-mode loading conditions accounting for phonon-phason coupling. One focus is on the influence of phason stress intensity factors on crack deflection angles.

Effects of External Hydrogen on Hydrogen Transportation and Distribution Around the Fatigue Crack Tip in Type 304 Stainless Steel

Science.gov (United States)

Chen, Xingyang; Zhou, Chengshuang; Cai, Xiao; Zheng, Jinyang; Zhang, Lin

2017-10-01

The effects of external hydrogen on hydrogen transportation and distribution around the fatigue crack tip in type 304 stainless steel were investigated by using hydrogen microprint technique (HMT) and thermal desorption spectrometry. HMT results show that some silver particles induced by hydrogen release are located near the fatigue crack and more silver particles are concentrated around the crack tip, which indicates that hydrogen accumulates in the vicinity of the crack tip during the crack growth in hydrogen gas environment. Along with the crack propagation, strain-induced α' martensite forms around the crack tip and promotes hydrogen invasion into the matrix, which will cause the crack initiation and propagation at the austenite/ α' martensite interface. In addition, the hydrogen content in the vicinity of the crack tip is higher than that at the crack edge far away from the crack tip, which is related to the stress state and strain-induced α' martensite.

Short intergranular cracks in the piecewise anisotropic continuum model of the microstructure

International Nuclear Information System (INIS)

Cizelj, L.; Kovse, I.

2001-01-01

Computational algorithms aiming at modeling and visualization of the initiation and growth of intergranular stress corrosion cracks (e.g., in the steam generator tubes) on the grain-size scale have already been proposed [6]. The main focus of the paper is given to the influence of randomly oriented neighboring grains on the microscopic stress fields at crack tips. The incompatibility strains, which develop along the boundaries of randomly oriented anisotropic grains, are shown to influence the local stress fields at crack tips significantly. Special attention has been paid to the implementation and comparison of different numerical methods estimating the local stress fields at crack tips, aiming at optimizing the computational time and the numerical accuracy of the results. The limited number of calculations indicate that the anisotropic arrangement of grains with local incompatibility strains causes on average about 10% (plane strain) and 26% (plane stress) higher J-integral values at the crack tips than expected from the calculations in the isotropic case.(author)

Molecular dynamics simulations of quasi-brittle crack development in iron

Energy Technology Data Exchange (ETDEWEB)

Borodin, V.A., E-mail: borodin@dni.polin.kiae.su [Karlsruhe Institute of Technology (KIT), 76131 Karlsruhe (Germany); NRC Kurchatov Institute, Kurchatov Sq. 1, 123182 Moscow (Russian Federation); Vladimirov, P.V., E-mail: Pavel.Vladimirov@kit.edu [Karlsruhe Institute of Technology (KIT), 76131 Karlsruhe (Germany)

2011-08-31

The paper presents the results of molecular dynamics (MD) simulations of three-dimensional kinetics of micro-crack propagation in alpha-iron and the accompanying lattice transformations at the crack tips. We show that crack initiation on {l_brace}0 0 1{r_brace} planes in iron is preceded with the emission of compact slip bands from the pre-crack tips, in agreement with the predictions of the earlier quasi-two-dimensional simulations. The application of Voronoi decomposition technique for atomic short-range order processing has allowed us to clarify the kinetics of structural transformations at the tips of nucleating and propagating cracks for three most common systems of crack propagation in iron. It is demonstrated that the compact slip bands emanating from the crack tips not only accompany crack nucleation, but remain an essential feature of the crack propagation on {l_brace}0 0 1{r_brace} planes. Due to the strong coupling between the crack tip and slip band propagation, the crack propagation can be limited by slip band interaction with microstructural obstacles, abundantly created in ferritic-martensitic steels in radiation environment of nuclear facilities.

Size-effects at a crack-tip interacting with a number of voids

DEFF Research Database (Denmark)

Tvergaard, Viggo; Niordson, Christian Frithiof

2008-01-01

A strain gradient plasticity theory is used to analyse the growth of discretely represented voids in front of a blunting crack tip, in order to study the influence of size effects on two competing mechanisms of crack growth. For a very small void volume fraction the crack tip tends to interact...... of the characteristic material length relative to the initial void radius. For a case showing the multiple void mechanism, it is found that the effect of the material length can change the behaviour towards the void by void mechanism. A material model with three characteristic length scales is compared with a one...

Effect of Strength and Microstructure on Stress Corrosion Cracking Behavior and Mechanism of X80 Pipeline Steel in High pH Carbonate/Bicarbonate Solution

Science.gov (United States)

Zhu, Min; Du, Cuiwei; Li, Xiaogang; Liu, Zhiyong; Wang, Shengrong; Zhao, Tianliang; Jia, Jinghuan

2014-04-01

The stress corrosion cracking (SCC) behaviors and mechanisms of X80 pipeline steels with different strength and microstructure in high pH carbonate/bicarbonate solution were investigated by slow strain rate testing and electrochemical test. The results showed that the cracking mode of low strength X80 steel composed of bulky polygonal ferrite and granular bainite in high pH solution was intergranular (IGSCC), and the SCC mechanism was anodic dissolution (AD). While the mixed cracking mode of high strength X80 steel consisted of fine acicular ferrite and granular bainite was intergranular (IGSCC) in the early stage, and transgranular (TGSCC) in the later stage. The decrease of pH value of crack tip was probably the key reason for the occurrence of TGSCC. The SCC mechanism may be a mixed mode of AD and hydrogen embrittlement (HE), and the HE mechanism may play a significant role in the deep crack propagation at the later stage. The cracking modes and SCC mechanisms of the two X80 steels were associated with its microstructure and strength.

Water radiolysis in a crack tip under gamma ray irradiation

International Nuclear Information System (INIS)

Satoh, Tomonori; Uchida, Shunsuke; Satoh, Yoshiyuki

2002-01-01

Under a non-irradiation condition, oxidant, e.g., O 2 and H 2 O 2 , in a crack tip is supplied from the bulk water. But under irradiation conditions, even if the diffusion of radiolytic species is not sufficient, direct radiolysis in the crack tip causes high concentrations of radiolytic species. As a result of measurements and Monte Carlo calculation of gamma ray energy deposition, it has been confirmed that the energy deposition rate in the gap water is larger than that in the bulk water. The energy absorption rate increases as the gap width decreases and reaches 1.3 times that in the bulk water. In order to evaluate crack propagation rate for irradiation assisted stress corrosion cracking (IASCC) of stainless steel, a water radiolysis model in a crevice is proposed. A larger energy deposition rate in the crevice water produces many more radiolytic species, which causes high oxidant concentrations in spite of enhanced recombination of the species at the crevice inner surface. So, for IASCC evaluation, crevice water chemistry plays an important role to determine the crack propagation rate under irradiation. (authors)

Multi-parameter approximation of the stress field in a cracked body in the more distant surroundings of the crack tip

Czech Academy of Sciences Publication Activity Database

Veselý, V.; Sobek, J.; Frantík, P.; Seitl, Stanislav

2016-01-01

Roč. 89, AUG (2016), s. 20-35 ISSN 0142-1123. [International Conference on Characterisation of Crack Tip Fields /3./. Urbino, 20.04.2015-22.04.2015] Institutional support: RVO:68081723 Keywords : Crack-tip fields * Williams power series * Higher order terms * Stress field reconstruction * Multi-parameter approximation accuracy Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 2.899, year: 2016

Some aspects of forces and fields in atomic models of crack tips

International Nuclear Information System (INIS)

Hoagland, R.G.; Daw, M.S.; Hirth, J.P.

1991-01-01

This paper examines the stresses and displacement gradients in atomistic models of cracks based on an EAM potential devised for aluminum. Methods for computing these quantities are described. Results are presented for two models differing in terms of the orientations of the crack relative to the crystal, a [100](010) orientation that behaves in a brittle fashion and a [111](110) orientation which emits partial dislocations prior to extending. Both models display lattice trapping. The stresses in the brittle crack model are compared with the linear elastic prediction and found to be in remarkably good agreement to within distances of about one lattice parameter of the crack tip and at the free surface where contributions from sources other than strain energy (e.g., surface tension) influence the results. Similar results are observed for the ductile model until dislocation emission occurs. The largest stresses that develop just prior to crack extension or dislocation emission are used to estimate the ratio of theoretical tensile strength to shear strength in this material. Eshelby's conservation integrals, F and M, are also computed. F is found to be essentially contour independent and in agreement with the linear elastic prediction in both models until dislocation emission occurs, at which point a large screening contribution arises from the emitted partials. The contour size dependence of M reveals some interesting features of the crack tip including a slight wobble of the crack tip inside its potential well with changing applied K and the existence of forces acting to move the crack faces apart as blunting occurs

Effect of Crack Tip Stresses on Delayed Hydride Cracking in Zr-2.5Nb Tubes

International Nuclear Information System (INIS)

Kim, Young Suk; Cheong, Yong Moo

2007-01-01

Delayed hydride cracking (DHC) tests have shown that the DHC velocity becomes faster in zirconium alloys with a higher yield stress. To account for this yield stress effect on the DHC velocity, they suggested a simple hypothesis that increased crack tip stresses due to a higher yield stress would raise the difference in hydrogen concentration between the crack tip and the bulk region and accordingly the DHC velocity. This hypothesis is also applied to account for a big leap in the DHC velocity of zirconium alloys after neutron irradiation. It should be noted that this is based on the old DHC models that the driving force for DHC is the stress gradient. Puls predicted that an increase in the yield stress of a cold worked Zr-2.5Nb tube due to neutron irradiation by about 300 MPa causes an increase of its DHC velocity by an order of magnitude or 2 to 3 times depending on the accommodation energy values. Recently, we proposed a new DHC model that a driving force for DHC is not the stress gradient but the concentration gradient arising from the stress-induced precipitation of hydrides at the crack tip. Our new DHC model and the supporting experimental results have demonstrated that the DHC velocity is governed primarily by hydrogen diffusion at below 300 .deg. C. Since hydrogen diffusion in Zr-2.5Nb tubes is dictated primarily by the distribution of the β-phase, the DHC velocity of the irradiated Zr-2.5Nb tube must be determined mainly by the distribution of the β-phase, not by the increased yield stress, which is in contrast with the hypothesis of the previous DHC models. In short, a controversy exists as to the effect on the DHC velocity of zirconium alloys of a change in the crack tip stresses by irradiation hardening or cold working or annealing. The aim of this study is to resolve this controversy and furthermore to prove the validity of our DHC model. To this end, we cited Pan et al.'s experiment where the delayed hydride cracking velocity, the tensile strengths

Transport of lead to crack tips in steam generator tubes

International Nuclear Information System (INIS)

Adler, G.D.; Marks, C.R.; Fruzzetti, K.

2009-01-01

The mechanisms by which lead is transported from its ultimate source to steam generator tubes and into cracks are not well understood and, to date, a comprehensive evaluation of possible mechanisms has not previously been performed. Specifically, local lead concentrations up to 20 wt. percent have been measured at crack tips, and it is not fully understood how lead concentrations of this magnitude occur, since lead concentrations in SG feedwater are typically quite low (on the order of a few parts per trillion). Additionally, there is evidence that at secondary side conditions, lead is essentially entirely adsorbed onto solid surfaces. Furthermore, if lead were present in the liquid phase, it would not be expected to be in a form that would facilitate concentration in a crevice (crack) by electrochemical means. There has previously been some speculation that lead transport to crack tips may occur through surface diffusion of adsorbed species. It has also been postulated that lead transport may occur via diffusion through the oxide layer along crack walls or via diffusion of lead out of the bulk Alloy 600 to grain boundaries exposed to secondary water by advancing cracks. However, there have been no critical evaluations of these hypotheses. With the current state of knowledge, it is difficult for utilities to determine whether additional efforts to further reduce the inventory of lead in the secondary system are justified. Furthermore, specific sources of lead that are especially likely to accelerate SCC cannot be identified (e.g., significant masses of lead are present in SG deposits, but it is not known if this lead can be transported to crack tips). The work presented in this paper quantitatively evaluates (based on the published literature, not new experimental work) a number of hypothesized lead transport mechanisms, including: Liquid phase diffusion; Electrochemically influenced diffusion of cations and anions; Bulk alloy diffusion; Surface diffusion; Solid

Pearlitic ductile cast iron: damaging micromechanisms at crack tip

Directory of Open Access Journals (Sweden)

F. Iacoviello

2013-07-01

Full Text Available Ductile cast irons (DCIs are characterized by a wide range of mechanical properties, mainly depending on microstructural factors, as matrix microstructure (characterized by phases volume fraction, grains size and grain distribution, graphite nodules (characterized by size, shape, density and distribution and defects presence (e.g., porosity, inclusions, etc.. Versatility and higher performances at lower cost if compared to steels with analogous performances are the main DCIs advantages. In the last years, the role played by graphite nodules was deeply investigated by means of tensile and fatigue tests, performing scanning electron microscope (SEM observations of specimens lateral surfaces during the tests (“in situ” tests and identifying different damaging micromechanisms.In this work, a pearlitic DCIs fatigue resistance is investigated considering both fatigue crack propagation (by means of Compact Type specimens and according to ASTM E399 standard and overload effects, focusing the interaction between the crack and the investigated DCI microstructure (pearlitic matrix and graphite nodules. On the basis of experimental results, and considering loading conditions and damaging micromechanisms, the applicability of ASTM E399 standard on the characterization of fatigue crack propagation resistance in ferritic DCIs is critically analyzed, mainly focusing the stress intensity factor amplitude role.

Numerical Analysis of Joule Heating Behavior and Residual Compressive Stress around Crack Tip under High Electric Load

Directory of Open Access Journals (Sweden)

Thomas Jin-Chee Liu

2017-01-01

Full Text Available This paper discusses the Joule heating effect and residual compressive stress near the crack tip under the electro-thermo-structural coupling state. For the crack tip field, the compressive condition is important for retarding or stopping the crack growth.

3D ductile crack propagation within a polycrystalline microstructure using XFEM

Science.gov (United States)

Beese, Steffen; Loehnert, Stefan; Wriggers, Peter

2018-02-01

In this contribution we present a gradient enhanced damage based method to simulate discrete crack propagation in 3D polycrystalline microstructures. Discrete cracks are represented using the eXtended finite element method. The crack propagation criterion and the crack propagation direction for each point along the crack front line is based on the gradient enhanced damage variable. This approach requires the solution of a coupled problem for the balance of momentum and the additional global equation for the gradient enhanced damage field. To capture the discontinuity of the displacements as well as the gradient enhanced damage along the discrete crack, both fields are enriched using the XFEM in combination with level sets. Knowing the crack front velocity, level set methods are used to compute the updated crack geometry after each crack propagation step. The applied material model is a crystal plasticity model often used for polycrystalline microstructures of metals in combination with the gradient enhanced damage model. Due to the inelastic material behaviour after each discrete crack propagation step a projection of the internal variables from the old to the new crack configuration is required. Since for arbitrary crack geometries ill-conditioning of the equation system may occur due to (near) linear dependencies between standard and enriched degrees of freedom, an XFEM stabilisation technique based on a singular value decomposition of the element stiffness matrix is proposed. The performance of the presented methodology to capture crack propagation in polycrystalline microstructures is demonstrated with a number of numerical examples.

Dislocation structures around crack tips of fatigued polycrystalline copper

International Nuclear Information System (INIS)

Kaneko, Yoshihisa; Ishikawa, Masao; Hashimoto, Satoshi

2005-01-01

Dislocation structures near fatigue cracks of polycrystalline copper specimens were analyzed using the electron channelling contrast imaging (ECCI) technique. Prior to the ECCI observations, optical microscopy was conducted to classify the fatigue crack morphologies into several kinds. It was found that the dislocation structures were correlated with the slip morphologies observed using the optical microscope. The cell structure almost corresponded to the severely deformed plastic zone where the individual slip bands could not be identified. The labyrinth dislocation structure was detected at the double-slip region. Ladder-like dislocation structure was detected ahead of the Stage I type fatigue crack. Hence, it can be said that the persistent slip band (PSB) was a favorable crack path. However, the microscopic route of the crack growth was not along the PSB but along the cell structure, which was developed locally in the vicinity of the crack tip

Analytical description of brittle-to-ductile transition in bcc metals. Nucleation of dislocation loop at the crack tip

International Nuclear Information System (INIS)

Voskoboinikov, R.E.

2002-03-01

Nucleation of dislocation loop at the crack tip in a material subjected to uniaxial loading is investigated. Analytical expression for the total energy of rectangular dislocation loop at the crack tip is found. Dependence of the nucleation energy barrier on dislocation loop shape and stress intensity factor at the crack tip is determined. It is established that the energetic barrier for nucleation of dislocation loop strongly depends on the stress intensity factor. Nucleation of dislocation loop is very sensitive to stress field modifiers (forest dislocations, precipitates, clusters of point defects, etc) in the crack tip vicinity. (orig.)

The evolution of crack-tip stresses during a fatigue overload event

International Nuclear Information System (INIS)

Steuwer, A.; Rahman, M.; Shterenlikht, A.; Fitzpatrick, M.E.; Edwards, L.; Withers, P.J.

2010-01-01

The mechanisms responsible for the transient retardation or acceleration of fatigue crack growth subsequent to overloading are a matter of intense debate. Plasticity-induced closure and residual stresses have often been invoked to explain these phenomena, but closure mechanisms are disputed, especially under conditions approximating to generalised plane strain. In this paper we exploit synchrotron radiation to report very high spatial resolution two-dimensional elastic strain and stress maps at maximum and minimum loading measured under plane strain during a normal fatigue cycle, as well as during and after a 100% overload event, in ultra-fine grained AA5091 aluminium alloy. These observations provide direct evidence of the material stress state in the vicinity of the crack-tip in thick samples. Significant compressive residual stresses were found both in front of and behind the crack-tip immediately following the overload event. The effective stress intensity at the crack-tip was determined directly from the local stress field measured deep within the bulk (plane strain) by comparison with linear elastic fracture mechanical theory. This agrees well with that nominally applied at maximum load and 100% overload. After overload, however, the stress fields were not well described by classical K fields due to closure-related residual stresses. Little evidence of overload closure was observed sometime after the overload event, in our case possibly because the overload plastic zone was very small.

Microstructure and mechanical properties of internal crack healing in a low carbon steel

Energy Technology Data Exchange (ETDEWEB)

Xin, Ruishan [Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Key Laboratory for Advanced Materials Processing Technology of Ministry of Education, Tsinghua University, Beijing 100084 (China); Ma, Qingxian, E-mail: maqxdme@mail.tsinghua.edu.cn [Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Key Laboratory for Advanced Materials Processing Technology of Ministry of Education, Tsinghua University, Beijing 100084 (China); Li, Weiqi [Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Key Laboratory for Advanced Materials Processing Technology of Ministry of Education, Tsinghua University, Beijing 100084 (China)

2016-04-26

The behavior of internal crack healing in a low carbon steel at elevated temperatures was investigated. The internal cracks were introduced into low carbon steel samples via the drilling and compression method. The microstructure of crack healing zone was observed using optical microscopy and scanning electron microscopy. The mechanical properties of crack healing zone at room temperature were tested. The results show that there are two mechanisms of crack healing in the low carbon steel. Crack healing is caused by atomic diffusion at lower temperatures, and mainly depends on recrystallization and grain growth at higher temperatures. The microstructural evolution of crack healing zone can be divided into four stages, and the fracture morphology of crack healing zone can be classified into five stages. At the initial healing stage, the fracture exhibits brittle or low ductile dimple fracture. The ultimate fracture mode is dimple and quasi-cleavage mixed fracture. Fine grain microstructures improve the ultimate tensile strength of crack healing zone, which is even higher than that of the matrix. The strength recovery rate is higher than that of the plasticity.

Crack Tip Flipping Under Mode I/III Tearing

DEFF Research Database (Denmark)

Felter, Christian Lotz; Specht Jensen, Lasse; Nielsen, Kim Lau

Crack tip flipping, where the fracture surface alternates from side to side in 45° shear bands, seems to be an overlooked propagation mode in Mode I sheet tearing often disregarded as  “transitional” or tied to randomness in the material. In fact, such observations rarely make it to the literature...

Effect of random microstructure on crack propagation in cortical bone tissue under dynamic loading

International Nuclear Information System (INIS)

Gao, X; Li, S; Adel-Wahab, A; Silberschmidt, V

2013-01-01

A fracture process in a cortical bone tissue depends on various factors, such as bone loss, heterogeneous microstructure, variation of its material properties and accumulation of microcracks. Therefore, it is crucial to comprehend and describe the effect of microstructure and material properties of the components of cortical bone on crack propagation in a dynamic loading regime. At the microscale level, osteonal bone demonstrates a random distribution of osteons imbedded in an interstitial matrix and surrounded by a thin layer known as cement line. Such a distribution of osteons can lead to localization of deformation processes. The global mechanical behavior of bone and the crack-propagation process are affected by such localization under external loads. Hence, the random distribution of microstructural features plays a key role in the fracture process of cortical bone. The purpose of this study is two-fold: firstly, to develop two-dimensional microstructured numerical models of cortical bone tissue in order to examine the interaction between the propagating crack and bone microstructure using an extended finite-element method under both quasi-static and dynamic loading conditions; secondly, to investigate the effect of randomly distributed microstructural constituents on the crack propagation processes and crack paths. The obtained results of numerical simulations showed the influence of random microstructure on the global response of bone tissue at macroscale and on the crack-propagation process for quasi-static and dynamic loading conditions

OBSERVATION OF FATIGUE CRACK PATHS IN NODULAR CAST IRON AND ADI MICROSTRUCTURES

Directory of Open Access Journals (Sweden)

Lukáš Bubenko

2009-07-01

Full Text Available When speaking about quality of construction materials, fatigue crack propagation resistance is one of the most important considered properties. That is essentially influenced by character of matrix. Here presented contribution deals with the fatigue crack propagation mode through the matrix of as-cast nodular cast iron (NCI and austempered ductile iron (ADI, whereas influence of microstructure has been considered and discussed. Experimental materials used in presented contribution were pearlitc-ferritic NCI and heat treated ADI 800. Pearlitic-ferritic NCI was used as the base for ADI production. Experiments were performed on mini round compact tension (RCT specimens using an Amsler vibrophore. Fatigue crack paths in both materials were investigated and compared. Light microscopy was used to analyze the microstructure, crack initiation and propagation within broken specimens. In both tested materials fatigue cracks always initiated at graphite-matrix interface, while graphite nodules remained generally unbroken, eventually only surface of nodules was damaged. Though, comparing two materials with different microstructures, the diversity of fatigue crack propagation modes at high deltaK and low deltaK was observed.

Biaxial loading and shallow-flaw effects on crack-tip constraint and fracture toughness

International Nuclear Information System (INIS)

Bass, B.R.; Bryson, J.W.; Theiss, T.J.; Rao, M.C.

1994-01-01

A program to develop and evaluate fracture methodologies for the assessment of crack-tip constraint effects on fracture toughness of reactor pressure vessel (RPV) steels has been initiated in the Heavy-Section Steel Technology (HSST) Program. Crack-tip constraint is an issue that significantly impacts fracture mechanics technologies employed in safety assessment procedures for commercially licensed nuclear RPVs. The focus of studies described herein is on the evaluation of two stressed-based methodologies for quantifying crack-tip constraint (i.e., J-Q theory and a micromechanical scaling model based on critical stressed volumes) through applications to experimental and fractographic data. Data were utilized from single-edge notch bend (SENB) specimens and HSST-developed cruciform beam specimens that were tested in HSST shallow-crack and biaxial testing programs. Results from applications indicate that both the J-Q methodology and the micromechanical scaling model can be used successfully to interpret experimental data from the shallow- and deep-crack SENB specimen tests. When applied to the uniaxially and biaxially loaded cruciform specimens, the two methodologies showed some promising features, but also raised several questions concerning the interpretation of constraint conditions in the specimen based on near-tip stress fields. Fractographic data taken from the fracture surfaces of the SENB and cruciform specimens are used to assess the relevance of stress-based fracture characterizations to conditions at cleavage initiation sites. Unresolved issues identified from these analyses require resolution as part of a validation process for biaxial loading applications. This report is designated as HSST Report No. 142

Neutron diffraction studies on lattice strain evolution around a crack-tip during tensile loading and unloading cycles

Energy Technology Data Exchange (ETDEWEB)

Sun Yinan [Department of Materials Science and Engineering, University of Tennessee, Knoxville, TN 37996 (United States)]. E-mail: ysun1@utk.edu; Choo, Hahn [Department of Materials Science and Engineering, University of Tennessee, Knoxville, TN 37996 (United States); Metals and Ceramics Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Liaw, Peter K. [Department of Materials Science and Engineering, University of Tennessee, Knoxville, TN 37996 (United States); Lu Yulin [Department of Materials Science and Engineering, University of Tennessee, Knoxville, TN 37996 (United States); Yang Bing [Department of Materials Science and Engineering, University of Tennessee, Knoxville, TN 37996 (United States); Brown, Donald W. [Materials Science and Technology Division, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Bourke, Mark A.M. [Materials Science and Technology Division, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States)

2005-10-15

Elastic lattice-strain profiles ahead of a fatigue-crack-tip were measured during tensile loading and unloading cycles using neutron diffraction. The crack-closure phenomenon after an overload was observed. Furthermore, the plastic-zone size in front of the crack-tip was estimated from the diffraction-peak broadening, which showed good agreement with the calculated result.

Effect of Microstructure and Environment on Static Crack Growth Resistance in Alloy 706

Science.gov (United States)

Yang, Ling; Hawk, Jeffrey A.; Duquette, David J.; Schwant, Robin C.

2009-06-01

The relationship between thermo-mechanical processing, resultant microstructure, and mechanical properties has been of interest in the field of metallurgy for centuries. In this work, the effect of heat treatment on microstructure and key mechanical properties important for turbine rotor design has been investigated. Specifically, the tensile yield strength and crack growth resistance for a nickel-iron based superalloy 706 has been examined. Through a systematic study, a correlation was found between the processing parameters and the microstructure. Specifically, differences in grain boundary and grain interior precipitates were identified and correlated with processing conditions. Further, a strong relationship between microstructure and mechanical properties was identified. The type and orientation of grain boundary precipitates affect time-dependent crack propagation resistance, and the size and volume fraction of grain interior precipitates were correlated with tensile yield strength. It was also found that there is a strong environmental effect on time-dependent crack propagation resistance, and the sensitivity to environmental damage is microstructure dependent. Microstructures with η decorated grain boundaries were more resistant to environmental damage through oxygen embrittlement than microstructures with no η phase on the grain boundaries. An effort was made to explore the mechanisms of improving the time-dependent crack propagation resistance through thermo-mechanical processing, and several mechanisms were identified in both the environment-dependent and the environment-independent category. These mechanisms were ranked based on their contributions to crack propagation resistance.

Investigation on the Crack Initiation of V-Shaped Notch Tip in Precision Cropping

Directory of Open Access Journals (Sweden)

Lijun Zhang

2014-01-01

Full Text Available The crack initiation of V-shaped notch tip has a very important influence on the cross-section quality and the cropping time for every segment of metal bar in course of low stress precision cropping. By the finite element method, the influence of machining precision of V-shaped notch bottom corner on the crack initiation location is analyzed and it is pointed out that the crack initiation point locates in the place at the maximal equivalent stress change rate on V-shaped notch surface. The judgment criterion of the crack initiation direction is presented and the corresponding crack initiation angle can be calculated by means of the displacement extrapolation method. The factual crack initiation angle of the metal bar has been measured by using the microscopic measurement system. The formula of the crack initiation life of V-shaped notch tip is built, which mainly includes the stress concentration factor of V-shaped notch, the tensile properties of metal material, and the cyclic loading conditions. The experimental results show that the obtained theoretical analyses about the crack initiation location, the crack initiation direction, and the crack initiation time in this paper are correct. It is also shown that the crack initiation time accounts for about 80% of the cropping time for every segment of the metal bar.

Linear least squares approach for evaluating crack tip fracture parameters using isochromatic and isoclinic data from digital photoelasticity

Science.gov (United States)

Patil, Prataprao; Vyasarayani, C. P.; Ramji, M.

2017-06-01

In this work, digital photoelasticity technique is used to estimate the crack tip fracture parameters for different crack configurations. Conventionally, only isochromatic data surrounding the crack tip is used for SIF estimation, but with the advent of digital photoelasticity, pixel-wise availability of both isoclinic and isochromatic data could be exploited for SIF estimation in a novel way. A linear least square approach is proposed to estimate the mixed-mode crack tip fracture parameters by solving the multi-parameter stress field equation. The stress intensity factor (SIF) is extracted from those estimated fracture parameters. The isochromatic and isoclinic data around the crack tip is estimated using the ten-step phase shifting technique. To get the unwrapped data, the adaptive quality guided phase unwrapping algorithm (AQGPU) has been used. The mixed mode fracture parameters, especially SIF are estimated for specimen configurations like single edge notch (SEN), center crack and straight crack ahead of inclusion using the proposed algorithm. The experimental SIF values estimated using the proposed method are compared with analytical/finite element analysis (FEA) results, and are found to be in good agreement.

Biaxial loading and shallow-flaw effects on crack-tip constraint and fracture-toughness

International Nuclear Information System (INIS)

Pennell, W.E.; Bass, B.R.; Bryson, J.W.; McAfee, W.J.; Theiss, T.J.; Rao, M.C.

1993-01-01

Uniaxial tests of single-edged notched bend (SENB) specimens with both deep- and shallow-flaws have shown elevated fracture-toughness for the shallow flaws. The elevation in fracture-toughness for shallow flaws has been shown to be the result of reduced constraint at the crack-tip. Biaxial loading has the potential to increase constraint at the crack-tip and thereby reduce some of the shallow-flaw, fracture-toughness elevation. Biaxial fracture-toughness tests have shown that the shallow-flaw, fracture-toughness elevation is reduced but not eliminated by biaxial loading. Dual-parameter, fracture-toughness correlations have been proposed to reflect the effect of crack-tip constraint on fracture-toughness. Test results from the uniaxial and biaxial tests were analyzed using the dual-parameter technology. Discrepancies between analysis results and cleavage initiation site data from fractographic examinations indicate that the analysis models are in need of further refinement. Addition of a precleavage, ductile-tearing element to the analysis model has the potential to resolve the noted discrepancies

Cleavage crack growth resistance due to plastic flow around a near-tip dislocation-free region

DEFF Research Database (Denmark)

Tvergaard, Viggo

1997-01-01

; but plastic yielding far from the tip still adds to the fracture toughness. The model employed makes use of a dislocation-free strip of elastic material, inside which the crack propagates, while the material outside the strip is described by continuum plasticity. The approximation involved in assuming......Crack growth resistance curves are computed numerically for cases where fracture occurs by atomic separation, so that the length scale of the fracture process is typically much smaller than the dislocation spacing. Here, continuum plasticity would not give realistic stress levels near the crack tip...

FATIGUE CRACK PROPAGATION THROUGH AUSTEMPERED DUCTILE IRON MICROSTRUCTURE

Directory of Open Access Journals (Sweden)

Lukáš Bubenko

2010-10-01

Full Text Available Austempered ductile iron (ADI has a wide range of application, particularly for castings used in automotive and earth moving machinery industries. These components are usually subjected to variable dynamic loading that may promote initiation and propagation of fatigue cracks up to final fracture. Thus, it is important to determine the fatigue crack propagation behavior of ADI. Since fatigue crack growth rate (da/dN vs. stress intensity factor K data describe fatigue crack propagation resistance and fatigue durability of structural materials, da/dN vs. Ka curves of ADI 1050 are reported here. The threshold amplitude of stress intensity factor Kath is also determined. Finally, the influence of stress intensity factor amplitude to the character of fatigue crack propagation through the ADI microstructure is described.

Influence of tip mass on dynamic behavior of cracked cantilever pipe conveying fluid with moving mass

International Nuclear Information System (INIS)

Yoon, Han Ik; Son, In Soo

2005-01-01

In this paper, we studied about the effect of the open crack and a tip mass on the dynamic behavior of a cantilever pipe conveying fluid with a moving mass. The equation of motion is derived by using Lagrange's equation and analyzed by numerical method. The cantilever pipe is modelled by the Euler-Bernoulli beam theory. The crack section is represented by a local flexibility matrix connecting two undamaged pipe segments. The influences of the crack, the moving mass, the tip mass and its moment of inertia, the velocity of fluid, and the coupling of these factors on the vibration mode, the frequency, and the tip-displacement of the cantilever pipe are analytically clarified

Microstructure-based approach for predicting crack initiation and early growth in metals.

Energy Technology Data Exchange (ETDEWEB)

Cox, James V.; Emery, John M.; Brewer, Luke N.; Reedy, Earl David, Jr.; Puskar, Joseph David; Bartel, Timothy James; Dingreville, Remi P. M.; Foulk, James W., III; Battaile, Corbett Chandler; Boyce, Brad Lee

2009-09-01

Fatigue cracking in metals has been and is an area of great importance to the science and technology of structural materials for quite some time. The earliest stages of fatigue crack nucleation and growth are dominated by the microstructure and yet few models are able to predict the fatigue behavior during these stages because of a lack of microstructural physics in the models. This program has developed several new simulation tools to increase the microstructural physics available for fatigue prediction. In addition, this program has extended and developed microscale experimental methods to allow the validation of new microstructural models for deformation in metals. We have applied these developments to fatigue experiments in metals where the microstructure has been intentionally varied.

Investigation of plastic zones near SCC tips in a pipeline after hydrostatic testing

International Nuclear Information System (INIS)

Li Jian; Elboujdaini, M.; Gao, M.; Revie, R.W.

2008-01-01

Stress corrosion cracking (SCC) is an important failure mechanism for oil and gas pipelines. In the past, hydrostatic testing has been frequently used to assess and mitigate stress corrosion cracking. It is commonly agreed that an effective hydrostatic test not only eliminates critical crack-like flaws, but also blunts the sub-critical crack tip thereby suppressing further SCC propagation. However, little study has been done on the plastic deformation that results from the high stress intensity at the crack tip due to hydrostatic testing pressure and its possible role in subsequent SCC propagation. In this study, microstructural details were examined of an API 5L X52 SCC-containing pipe removed from field service. Plastic deformation generated by the hydrostatic testing pressure was revealed by using high-resolution imaging of a focused ion beam (FIB) microscope. The existence of the microscopic plastic zones around some crack tips suggests that caution should be taken when setting up pipeline hydrostatic tests

Investigation of plastic zones near SCC tips in a pipeline after hydrostatic testing

Energy Technology Data Exchange (ETDEWEB)

Li Jian [Materials Technology Laboratory, Natural Resources Canada, 568 Booth Street, Ottawa, Ont., K1A 0G1 (Canada)], E-mail: jili@nrcan.gc.ca; Elboujdaini, M [Materials Technology Laboratory, Natural Resources Canada, 568 Booth Street, Ottawa, Ont., K1A 0G1 (Canada); Gao, M [Blade Energy Partners, 16225 Park Ten Place, Suite 450, Houston, TX 77084 (United States); Revie, R W [Materials Technology Laboratory, Natural Resources Canada, 568 Booth Street, Ottawa, Ont., K1A 0G1 (Canada)

2008-07-15

Stress corrosion cracking (SCC) is an important failure mechanism for oil and gas pipelines. In the past, hydrostatic testing has been frequently used to assess and mitigate stress corrosion cracking. It is commonly agreed that an effective hydrostatic test not only eliminates critical crack-like flaws, but also blunts the sub-critical crack tip thereby suppressing further SCC propagation. However, little study has been done on the plastic deformation that results from the high stress intensity at the crack tip due to hydrostatic testing pressure and its possible role in subsequent SCC propagation. In this study, microstructural details were examined of an API 5L X52 SCC-containing pipe removed from field service. Plastic deformation generated by the hydrostatic testing pressure was revealed by using high-resolution imaging of a focused ion beam (FIB) microscope. The existence of the microscopic plastic zones around some crack tips suggests that caution should be taken when setting up pipeline hydrostatic tests.

Comparison of fatigue crack initiation behavior in different microstructures of TC21 titanium alloy

Directory of Open Access Journals (Sweden)

Tan Changsheng

2018-01-01

Full Text Available Cyclic heterogeneous deformation, slip characteristics and crack nucleation with different microstructures, such as bimodal microstructure (BM and fine lamellar microstructure (FLM in TC21 alloy (Ti-6Al-2Sn-2Zr-3Mo-1Cr-2Nb-0.1Si, were systematically investigated and analyzed during high cycle fatigue at room temperature. The results demonstrated that the FLM microstructure possesses higher high-cycle fatigue strength than those of the BM one. For BM, the heterogeneous plastic deformation existed within the different large primary α phase, such as equiaxed primary α and primary α lath. The cracks at interfaces and slip bands easily coalesce with each other to form large cracks in BM. However, the α laths with similar morphology and size (nanosize distributed uniformly in FLM and could relatively deform homogeneously in micro-region, which delayed the initiation of the fatigue crack. Based on the electron-backscattered diffraction (EBSD analysis, it found that the strain was nonuniformly distributed in BM, however, it is relatively homogeneous in FLM. Moreover, lots of straight cracks are parallel and along single intrusions within the β grain which delays the coalescence of cracks.

Innovative Approach to Establish Root Causes for Cracking in Aggressive Reactor Environments

International Nuclear Information System (INIS)

Bruemmer, Stephen M.; Thomas, Larry E.; Vetrano, John S.; Simonen, Edward P.

2003-01-01

The research focuses on the high-resolution characterization of degradation microstructures and microchemistries in specimens tested under controlled conditions for the environment and for the material where in-service complexities can be minimized. Thermodynamic and kinetic modeling of crack-tip processes is employed to analyze corrosion-induced structures and gain insights into degradation mechanisms. Novel mechanistic ''fingerprinting'' of crack-tip structures is used to isolate causes of environmental cracking in tandem with quantitative measurements of crack growth. Sample preparation methods and advanced analytical techniques are used to characterize corrosion/oxidation reactions and crack-tip structures at near atomic dimensions in order to gain insight into fundamental environmental cracking mechanisms. Reactions at buried interfaces, not accessible by conventional approaches, are being systematically interrogated. Crack-growth experiments in high-temperature water environments are evaluating and isolating the effects of material condition (matrix strength, grain boundary composition and precipitation) on stress corrosion cracking (SCC). The fundamental understanding of crack advance mechanisms will establish the basis to design new corrosion-resistant alloys for current light-water reactors and advanced reactor systems

Stress induced martensite at the crack tip in NiTi alloys during fatigue loading

Directory of Open Access Journals (Sweden)

E. Sgambitterra

2014-10-01

Full Text Available Crack tip stress-induced phase transformation mechanisms in nickel-titanium alloys (NiTi were analyzed by Digital Image Correlation (DIC, under fatigue loads. In particular, Single Edge Crack (SEC specimens, obtained from a commercial pseudoelastic NiTi sheet, and an ad-hoc experimental setup were used, for direct measurements of the near crack tip displacement field by the DIC technique. Furthermore, a fitting procedure was developed to calculate the mode I Stress Intensity Factor (SIF, starting from the measured displacement field. Finally, cyclic tensile tests were performed at different operating temperature, in the range 298-338 K, and the evolution of the SIF was studied, which revealed a marked temperature dependence.

The generalized fracture criteria based on the multi-parameter representation of the crack tip stress field

Science.gov (United States)

Stepanova, L. V.

2017-12-01

The paper is devoted to the multi-parameter asymptotic description of the stress field near the crack tip of a finite crack in an infinite isotropic elastic plane medium subject to 1) tensile stress; 2) in-plane shear; 3) mixed mode loading for a wide range of mode-mixity situations (Mode I and Mode II). The multi-parameter series expansion of stress tensor components containing higher-order terms is obtained. All the coefficients of the multiparameter series expansion of the stress field are given. The main focus is on the discussion of the influence of considering the higher-order terms of the Williams expansion. The analysis of the higher-order terms in the stress field is performed. It is shown that the larger the distance from the crack tip, the more terms it is necessary to keep in the asymptotic series expansion. Therefore, it can be concluded that several more higher-order terms of the Williams expansion should be used for the stress field description when the distance from the crack tip is not small enough. The crack propagation direction angle is calculated. Two fracture criteria, the maximum tangential stress criterion and the strain energy density criterion, are used. The multi-parameter form of the two commonly used fracture criteria is introduced and tested. Thirty and more terms of the Williams series expansion for the near-crack-tip stress field enable the angle to be calculated more precisely.

Ductile cast irons: microstructure influence on fatigue crack propagation resistance

Directory of Open Access Journals (Sweden)

Mauro Cavallini

2010-07-01

Full Text Available Microstructure influence on fatigue crack propagation resistance in five different ductile cast irons (DCI was investigated. Four ferrite/pearlite volume fractions were considered, performing fatigue crack propagation tests according to ASTM E647 standard (R equals to 0.1, 0.5 and 0.75, respectively. Results were compared with an austempered DCI. Damaging micromechanisms were investigated according to the following procedures: - “traditional” Scanning Electron Microscope (SEM fracture surfaces analysis; - SEM fracture surface analysis with 3D quantitative analysis; - SEM longitudinal crack profile analysis - Light Optical Microscope (LOM transversal crack profile analysis;

Shear-mode Crack Initiation Behavior in the Martensitic and Bainitic Microstructures

Directory of Open Access Journals (Sweden)

Wada Kentaro

2018-01-01

Full Text Available Fully reversed torsional fatigue tests were conducted to elucidate the behaviour of shear-mode crack initiation and propagation in one martensitic and two bainitic steels. The relationship between the crack initiation site and microstructure was investigated by means of an electron backscatter diffraction (EBSD technique. From the S-N diagram, two notable results were obtained: (i the shear-mode crack was initiated on the prior austenitic grain boundary in martensitic steel, while in bainitic steels, the crack was initiated along the {110} plane; one of the slip planes of bcc metals, and (ii the torsional fatigue limit of lower bainitic steel with finer grains was 60 MPa higher than that of upper bainitic steel with coarser grains even though the hardnesses were nearly equivalent. The mechanism determining the torsional fatigue strength in these steels is discussed from the viewpoint of microstructure morphology.

Strain gradient plasticity modeling of hydrogen diffusion to the crack tip

DEFF Research Database (Denmark)

Martínez Pañeda, Emilio; del Busto, S.; Niordson, Christian Frithiof

2016-01-01

to characterize the gradient-enhanced stress elevation and subsequent diffusion of hydrogen towards the crack tip. Results reveal that GNDs, absent in conventional plasticity predictions, play a fundamental role on hydrogen transport ahead of a crack. SGP estimations provide a good agreement with experimental......In this work hydrogen diffusion towards the fracture process zone is examined accounting for local hardening due to geometrically necessary dislocations (GNDs) by means of strain gradient plasticity (SGP). Finite element computations are performed within the finite deformation theory...

Dynamical observations on the crack tip zone and stress corrosion of two-dimensional MoS2

KAUST Repository

Ly, Thuc Hue

2017-01-18

Whether and how fracture mechanics needs to be modified for small length scales and in systems of reduced dimensionality remains an open debate. Here, employing in situ transmission electron microscopy, atomic structures and dislocation dynamics in the crack tip zone of a propagating crack in two-dimensional (2D) monolayer MoS2 membrane are observed, and atom-to-atom displacement mapping is obtained. The electron beam is used to initiate the crack; during in situ observation of crack propagation the electron beam effect is minimized. The observed high-frequency emission of dislocations is beyond previous understanding of the fracture of brittle MoS2. Strain analysis reveals dislocation emission to be closely associated with the crack propagation path in nanoscale. The critical crack tip plastic zone size of nearly perfect 2D MoS2 is between 2 and 5 nm, although it can grow to 10 nm under corrosive conditions such as ultraviolet light exposure, showing enhanced dislocation activity via defect generation.

A quantitative prediction model of SCC rate for nuclear structure materials in high temperature water based on crack tip creep strain rate

International Nuclear Information System (INIS)

Yang, F.Q.; Xue, H.; Zhao, L.Y.; Fang, X.R.

2014-01-01

Highlights: • Creep is considered to be the primary mechanical factor of crack tip film degradation. • The prediction model of SCC rate is based on crack tip creep strain rate. • The SCC rate calculated at the secondary stage of creep is recommended. • The effect of stress intensity factor on SCC growth rate is discussed. - Abstract: The quantitative prediction of stress corrosion cracking (SCC) of structure materials is essential in safety assessment of nuclear power plants. A new quantitative prediction model is proposed by combining the Ford–Andresen model, a crack tip creep model and an elastic–plastic finite element method. The creep at the crack tip is considered to be the primary mechanical factor of protective film degradation, and the creep strain rate at the crack tip is suggested as primary mechanical factor in predicting the SCC rate. The SCC rates at secondary stage of creep are recommended when using the approach introduced in this study to predict the SCC rates of materials in high temperature water. The proposed approach can be used to understand the SCC crack growth in structural materials of light water reactors

Influence of hydride microstructure on through-thickness crack growth in zircaloy-4 sheet

International Nuclear Information System (INIS)

Raynaud, P.A.; Meholic, M.J.; Koss, D.A.; Motta, A.T.; Chan, K.S.

2007-01-01

The fracture toughness of cold-worked and stress-relieved Zircaloy-4 sheet subject to through-thickness crack growth within a 'sunburst' hydride microstructure was determined at 25 o C. The results were obtained utilizing a novel testing procedure in which a narrow linear strip of hydride blister was fractured at small loads under bending to create a well-defined sharp pre-crack that arrested at the blister-substrate interface. The hydriding procedure also forms 'sunburst' hydrides emanating from the blister that were aligned both in the plane of the crack and in the crack growth direction. Subsequent tensile loading caused crack growth initiation into the field of 'sunburst' hydrides. Specimen failure occurred under near-linear elastic behavior, and the fracture toughness for crack growth initiation into sunburst hydrides was in the range K Q ∼10-15 MPa√m. These results, when combined with those of a previous study, indicate that the through-thickness crack growth initiation toughness at 25 o C is very sensitive to the hydride microstructure. (author)

Crack-tips enriched platinum-copper superlattice nanoflakes as highly efficient anode electrocatalysts for direct methanol fuel cells.

Science.gov (United States)

Zheng, Lijun; Yang, Dachi; Chang, Rong; Wang, Chengwen; Zhang, Gaixia; Sun, Shuhui

2017-07-06

We have developed "crack-tips" and "superlattice" enriched Pt-Cu nanoflakes (NFs), benefiting from the synergetic effects of "crack-tips" and "superlattice crystals"; the Pt-Cu NFs exhibit 4 times higher mass activity, 6 times higher specific activity and 6 times higher stability than those of the commercial Pt/C catalyst, respectively. Meanwhile, the Pt-Cu NFs show more enhanced CO tolerance than the commercial Pt/C catalyst.

A linear least squares approach for evaluation of crack tip stress field parameters using DIC

Science.gov (United States)

Harilal, R.; Vyasarayani, C. P.; Ramji, M.

2015-12-01

In the present work, an experimental study is carried out to estimate the mixed-mode stress intensity factors (SIF) for different cracked specimen configurations using digital image correlation (DIC) technique. For the estimation of mixed-mode SIF's using DIC, a new algorithm is proposed for the extraction of crack tip location and coefficients in the multi-parameter displacement field equations. From those estimated coefficients, SIF could be extracted. The required displacement data surrounding the crack tip has been obtained using 2D-DIC technique. An open source 2D DIC software Ncorr is used for the displacement field extraction. The presented methodology has been used to extract mixed-mode SIF's for specimen configurations like single edge notch (SEN) specimen and centre slant crack (CSC) specimens made out of Al 2014-T6 alloy. The experimental results have been compared with the analytical values and they are found to be in good agreement, thereby confirming the accuracy of the algorithm being proposed.

Fatigue crack Behaviour in a High Strength Tool Steel

DEFF Research Database (Denmark)

Højerslev, Christian; Carstensen, Jesper V.; Brøndsted, Povl

2002-01-01

The influence of microstructure on fatigue crack initiation and crack growth of a hardened and tempered high speed steel was investigated. The evolution of fatigue cracks was followed in four point bending at room temperature. It was found that a carbide damage zone exists above a threshold load...... value of maximally 80% of the yield strength of the steel. The size of this carbide damage zone increases with increasing load amplitude, and the zone is apparently associated with crack nucleation. On fatigue crack propagation plastic deformation of the matrix occurs in a radius of approximately 4...... microns in front of the fatigue crack tip, which is comparable with the relevant mean free carbide spacing....

A FIB/TEM study of butterfly crack formation and white etching area (WEA) microstructural changes under rolling contact fatigue in 100Cr6 bearing steel

International Nuclear Information System (INIS)

Evans, M.-H.; Walker, J.C.; Ma, C.; Wang, L.; Wood, R.J.K.

2013-01-01

Butterflies are microscopic damage features forming at subsurface material imperfections induced during rolling contact fatigue (RCF) in rolling element bearings. Butterflies can lead to degradation of the load bearing capacity of the material by their associated cracks causing premature spalling failures. Recently, butterfly formation has been cited to be related to a premature failure mode in wind turbine gearbox bearings; white structure flaking (WSF). Butterflies consist of cracks with surrounding microstructural change called ‘white etching area’ (WEA) forming wings that revolve around their initiators. The formation mechanisms of butterflies in bearing steels have been studied over the last 50 years, but are still not fully understood. This paper presents a detailed microstructural analysis of a butterfly that has initiated from a void in standard 100Cr6 bearing steel under rolling contact fatigue on a laboratory two-roller test rig under transient operating conditions. Analysis was conducted using focused ion beam (FIB) tomography, 3D reconstruction and transmission electron microscopy (STEM/TEM) methods. FIB tomography revealed an extensive presence of voids/cavities immediately adjacent to the main crack on the non-WEA side and at the crack tip. This provides evidence for a void/cavity coalescence mechanism for the butterfly cracks formation. Spherical M 3 C carbide deformation and dissolution as part of the microstructural change in WEA were observed in both FIB and STEM/TEM analyses, where TEM analyses also revealed the formation of superfine nano-grains (3–15 nm diameter) intersecting a dissolving spherical M 3 C carbide. This is evidence of the early formation of nano-grains associated with the WEA formation mechanism

A FIB/TEM study of butterfly crack formation and white etching area (WEA) microstructural changes under rolling contact fatigue in 100Cr6 bearing steel

Energy Technology Data Exchange (ETDEWEB)

Evans, M.-H., E-mail: martin.evans@soton.ac.uk [National Centre for Advanced Tribology at Southampton (nCATS), University of Southampton, SO17 1BJ (United Kingdom); Walker, J.C.; Ma, C.; Wang, L.; Wood, R.J.K. [National Centre for Advanced Tribology at Southampton (nCATS), University of Southampton, SO17 1BJ (United Kingdom)

2013-05-15

Butterflies are microscopic damage features forming at subsurface material imperfections induced during rolling contact fatigue (RCF) in rolling element bearings. Butterflies can lead to degradation of the load bearing capacity of the material by their associated cracks causing premature spalling failures. Recently, butterfly formation has been cited to be related to a premature failure mode in wind turbine gearbox bearings; white structure flaking (WSF). Butterflies consist of cracks with surrounding microstructural change called ‘white etching area’ (WEA) forming wings that revolve around their initiators. The formation mechanisms of butterflies in bearing steels have been studied over the last 50 years, but are still not fully understood. This paper presents a detailed microstructural analysis of a butterfly that has initiated from a void in standard 100Cr6 bearing steel under rolling contact fatigue on a laboratory two-roller test rig under transient operating conditions. Analysis was conducted using focused ion beam (FIB) tomography, 3D reconstruction and transmission electron microscopy (STEM/TEM) methods. FIB tomography revealed an extensive presence of voids/cavities immediately adjacent to the main crack on the non-WEA side and at the crack tip. This provides evidence for a void/cavity coalescence mechanism for the butterfly cracks formation. Spherical M{sub 3}C carbide deformation and dissolution as part of the microstructural change in WEA were observed in both FIB and STEM/TEM analyses, where TEM analyses also revealed the formation of superfine nano-grains (3–15 nm diameter) intersecting a dissolving spherical M{sub 3}C carbide. This is evidence of the early formation of nano-grains associated with the WEA formation mechanism.

Microstructural aspects of crack formation and propagation in the austenitic steel X6CrNiNb18-10 under low cycle fatigue loading

International Nuclear Information System (INIS)

Soppa, E.; Kohler, C.; Roos, E.; Schuler, X.

2012-01-01

The understanding of the crack initiation mechanisms and crack growth in apparently monolithic materials like X6CrNiNb18-10 stainless steel under cyclic loading requires the explicit analysis of the phenomena underlying fatigue on both atomistic and microscopic levels. The permanent delivery of mechanical energy through cyclic loading evokes changes in the microstructure that can lead to a martensitic transformation. The transformation of a metastable cubic face centered austenite and formation of a cubic body centered α'-martensite under cyclic loading at room temperature was found, both, in the experiment and in molecular dynamics simulations. The martensite nucleates prevalently at grain boundaries, triple points and at the specimen free surface and forms small (∝ 1 μm) differently oriented grains, also in the same parent austenitic grain. By a combination of interrupted low cycle fatigue tests (LCF) and electron backscatter diffraction (EBSD) measurements the martensitic transformation and subsequent fatigue crack formation were observed at the same area in the microstructure at different stages of the specimen lifetime. The EBSD measurements showed the following crack initiation scenarios: Cracks started (a) at the phase boundary between austenite and α'-martensite, (b) inside fully martensitic areas in the matrix, (c) at broken or debonded coarse NbCs. It is obvious that formation of a hard α'-martensite in a ductile and soft austenite and forming two-phase material causes a heterogeneous stress and strain distribution on the microscopic level. α'-martensite enhances locally the stress amplitude whereas in a soft austenite the plastic strain amplitude increases. Strain concentration in the austenite along the phase boundary is connected with a stress increase along the interface and can initiate fatigue crack there. Also at the crack tip, a permanent martensitic transformation occurs, so that the growth of the fatigue cracks at room temperature seems

Multiscale model of short cracks in a random polycrystalline aggregate

International Nuclear Information System (INIS)

Simonovski, I.; Cizelj, L.; Petric, Z.

2006-01-01

A plane-strain finite element crystal plasticity model of microstructurally small stationary crack emanating at a surface grain in a 316L stainless steel is proposed. The model consisting of 212 randomly shaped, sized and oriented grains is loaded monotonically in uniaxial tension to a maximum load of 1.12Rp0.2 (280MPa). The influence that a random grain structure imposes on a Stage I crack is assessed by calculating the crack tip opening (CTOD) and sliding displacements (CTSD) for single crystal as well as for polycrystal models, considering also different crystallographic orientations. In the single crystal case the CTOD and CTSD may differ by more than one order of magnitude. Near the crack tip slip is activated on all the slip planes whereby only two are active in the rest of the model. The maximum CTOD is directly related to the maximal Schmid factors. For the more complex polycrystal cases it is shown that certain crystallographic orientations result in a cluster of soft grains around the crack-containing grain. In these cases the crack tip can become a part of the localized strain, resulting in a large CTOD value. This effect, resulting from the overall grain orientations and sizes, can have a greater impact on the CTOD than the local grain orientation. On the other hand, when a localized soft response is formed away from the crack, the localized strain does not affect the crack tip directly, resulting in a small CTOD value. The resulting difference in CTOD can be up to a factor of 4, depending upon the crystallographic set. Grains as far as 6 times the value of crack length significantly influence that crack tip parameters. It was also found that a larger crack containing grain tends to increase the CTOD. Finally, smaller than expected drop in the CTOD (12.7%) was obtained as the crack approached the grain boundary. This could be due to the assumption of the unchanged crack direction, only monotonic loading and simplified grain boundary modelling. (author)

Extended timescale atomistic modeling of crack tip behavior in aluminum

International Nuclear Information System (INIS)

Baker, K L; Warner, D H

2012-01-01

Traditional molecular dynamics (MD) simulations are limited not only by their spatial domain, but also by the time domain that they can examine. Considering that many of the events associated with plasticity are thermally activated, and thus rare at atomic timescales, the limited time domain of traditional MD simulations can present a significant challenge when trying to realistically model the mechanical behavior of materials. A wide variety of approaches have been developed to address the timescale challenge, each having their own strengths and weaknesses dependent upon the specific application. Here, we have simultaneously applied three distinct approaches to model crack tip behavior in aluminum at timescales well beyond those accessible to traditional MD simulation. Specifically, we combine concurrent multiscale modeling (to reduce the degrees of freedom in the system), parallel replica dynamics (to parallelize the simulations in time) and hyperdynamics (to accelerate the exploration of phase space). Overall, the simulations (1) provide new insight into atomic-scale crack tip behavior at more typical timescales and (2) illuminate the potential of common extended timescale techniques to enable atomic-scale modeling of fracture processes at typical experimental timescales. (paper)

Quasi-static crack tip fields in rate-sensitive FCC single crystals

Indian Academy of Sciences (India)

In this work, the effects of loading rate, material rate sensitivity and constraint level on quasi-static crack tip fields in a FCC single crystal are studied. ... Global General Motors R&D, India Science Lab, GM Technical Centre (India), Bangalore 560 066, India; Department of Mechanical Engineering, Indian Institute of Science, ...

Mechano-electrochemical study of stress corrosion crack tip area: Case of Zircaloy-4 in halide solution

International Nuclear Information System (INIS)

Durif, E.

2012-01-01

Stress corrosion cracking (SCC) is a damage phenomenon which results from the synergy between corrosion process (dissolution, adsorption) and mechanical fracture (crack propagation). Although this phenomenon is well known, its modelling is still a challenging issue, especially concerning mechano-electrochemical coupling mechanisms at crack tip, because it depends on model system (metal/aggressive media) and large number of mechanical and electrochemical factors. In this thesis, mutual interactions between dissolution and the stress state around the crack tip (stress intensity factor) are studied in the case of Zircaloy-4 in aqueous halide solution. Samples are first pre-cracked in air by using fatigue load-shedding procedure to control the stress intensity factor. Then, pre-oxidation is used to produce a thin protective passive layer on their surface. The electro-chemical reactions are thus concentrated at the crack tip which also induces a concentration of the mechanical effect. During the test, digital images of the sample surface are acquired. Digital Image Correlation is performed a posteriori in order to obtain the evolution of the crack length and the stress intensity factors. Further, a specific procedure is developed in order to perform the DIC analysis while the test is running. This allows to control the load so that a given value of the stress intensity factor is prescribed. With this innovative experimental technique, we perform experimental tests that allow to discriminate the effects between different stress corrosion cracking mechanisms. It is suggested that once a critical anodic polarization is exceeded, the crack growth rate depends on the stress intensity factor but also on its time derivative. Indeed, a threshold effect is obtained on the stress intensity factor, meaning that plasticity must increase for the dissolution reaction to occur, but also on its rate meaning that time for plasticity to produce new dislocations must not exceed the

Representative volume element size of a polycrystalline aggregate with embedded short crack

International Nuclear Information System (INIS)

Simonovski, I.; Cizelj, L.

2007-01-01

A random polycrystalline aggregate model is proposed for evaluation of a representative volume element size (RVE) of a 316L stainless steel with embedded surface crack. RVE size is important since it defines the size of specimen where the influence of local microstructural features averages out, resulting in the same macroscopic response for geometrically similar specimen. On the other hand macroscopic responses of specimen with size smaller than RVE will, due to the microstructural features, differ significantly. Different sizes and orientations of grains, inclusions, voids,... etc are examples of such microstructural features. If a specimen size is above RVE size, classical continuum mechanics can be applied. On the other hand, advanced material models should be used for specimen with size below RVE. This paper proposes one such model, where random size, shape and orientation of grains are explicitly modeled. Crystal plasticity constitutive model is used to account for slip in the grains. RVE size is estimated by calculating the crack tip opening displacements of aggregates with different grain numbers. Progressively larger number of grains are included in the aggregates until the crack tip displacements for two consecutive aggregates of increasing size differ less than 1 %. At this point the model has reached RVE size. (author)

Separating the Influence of Environment from Stress Relaxation Effects on Dwell Fatigue Crack Growth

Science.gov (United States)

Telesman, Jack; Gabb, Tim; Ghosn, Louis J.

2016-01-01

Seven different microstructural variations of LSHR were produced by controlling the cooling rate and the subsequent aging and thermal exposure heat treatments. Through cyclic fatigue crack growth testing performed both in air and vacuum, it was established that four out of the seven LSHR heat treatments evaluated, possessed similar intrinsic environmental resistance to cyclic crack growth. For these four heat treatments, it was further shown that the large differences in dwell crack growth behavior which still persisted, were related to their measured stress relaxation behavior. The apparent differences in their dwell crack growth resistance were attributed to the inability of the standard linear elastic fracture mechanics (LEFM) stress intensity parameter to account for visco-plastic behavior. Crack tip stress relaxation controls the magnitude of the remaining local tensile stresses which are directly related to the measured dwell crack growth rates. It was hypothesized that the environmentally weakened grain boundary crack tip regions fail during the dwells when their strength is exceeded by the remaining local crack tip tensile stresses. It was shown that the classical creep crack growth mechanisms such as grain boundary sliding did not contribute to crack growth, but the local visco-plastic behavior still plays a very significant role by determining the crack tip tensile stress field which controls the dwell crack growth behavior. To account for the influence of the visco-plastic behavior on the crack tip stress field, an empirical modification to the LEFM stress intensity parameter, Kmax, was developed by incorporating into the formulation the remaining stress level concept as measured by simple stress relaxation tests. The newly proposed parameter, Ksrf, did an excellent job in correlating the dwell crack growth rates for the four heat treatments which were shown to have similar intrinsic environmental cyclic fatigue crack growth resistance.

Modelling of hydrogen assisted cracking of nickel-base Alloy X-750 in water

International Nuclear Information System (INIS)

Oka, T.; Ballinger, R.G.; Hwang, I.S.

1992-01-01

A closed-form, semi-empirical, electrochemical model has been developed to rationalize the intergranular corrosion fatigue behavior of alloy X-750 in aqueous electrolytes. The model is based on the assumption that, in the electrolytes investigated and for the microstructures studied, that hydrogen assisted crack growth is the dominant mechanism. Further, it is assumed that the rate of hydrogen reduction is a controlling factor in the magnitude of the environmental component of crack growth. Electrolyte conductivity, dissolution and passivation kinetics of precipitates, grain boundary coverage of precipitates are identified as important environmental and microstructural variables governing the hydrogen reduction rate at the crack tip. The model is compared with experimental data for fatigue crack growth where hydrogen is supplied by external charging and with data where galvanically-generated local hydrogen is responsible for enhanced crack growth. It is shown that predicted results characterize the observed effects of frequency, microstructure, electrolyte conductivity, and stress intensity factor. The agreement between the hydrogen reduction model and measured crack growth rate is believed to support the proposed galvanic corrosion mechanism for the intergranular cracking of alloy X-750 in low temperature water

Stress corrosion cracking of Alloy 82 in hydrogenated steam at 400 C: influence of microstructural and mechanical parameters on initiation of SCC cracks

International Nuclear Information System (INIS)

Chaumun, Elizabeth

2016-01-01

In Pressurize Water Reactors (PWR), Stress Corrosion Cracking (SCC) is the mean degradation mode of components pieced together by welding. Nickel based alloys are, among others, used in dissimilar metal welding (DMW). International report showed only 3 cracking cases in Alloy 82 out of 300 cracking cases concerned on nickel based alloys DMW in primary water circuit. The aim of this study is to identify which microstructural and local mechanism parameters at microstructure scale provide the initiation of SCC cracks. Characterizations performed on specimen surface to identify those parameters are composed of chemical composition analysis and EBSD analysis (Electron Back-Scattered Diffraction) to know the morphology and the crystallography of grains for microstructure features on one hand, and experimental strain fields measured by Digital Imaging Correlation (DIC) of gold micro-grids deposed by electronic lithography on U-bend specimen surface and stress fields calculated along grains boundaries by finite element for local mechanical features on the other hand. The correlation between those characterizations and localization of initiation sites of SCC cracks, obtained on U-bend specimens tested in autoclave in hydrogen steam water at 400 C and 188 bar for 3500 hours, confirmed the susceptibility of the Alloy 82 in SCC conditions with intergranular SCC cracks. The perpendicular position to the loading direction (mode I) is the worst conditions for grains boundary in SCC. The others points concern the chemical composition (precipitation, impurities) around grain boundary and the grain boundary type which is more susceptible when it is a High Angle Grain Boundary. It is following by the mechanical characterization (stress and strain gradient) along grain boundary. This methodology can be used to other material and helped to define which microstructural and mechanical parameter can be define the initiation of SCC cracks. (author) [fr

Transient hydrogen diffusion analyses coupled with crack-tip plasticity under cyclic loading

International Nuclear Information System (INIS)

Kotake, Hirokazu; Matsumoto, Ryosuke; Taketomi, Shinya; Miyazaki, Noriyuki

2008-01-01

The effect of hydrogen on the material strengths of metals is known as the hydrogen embrittlement, which affects the structural integrity of a hydrogen energy system. In the present paper, we developed a computer program for a transient hydrogen diffusion-elastoplastic coupling analysis by combining an in-house finite element program with a general purpose finite element computer program to analyze hydrogen diffusion. In this program, we use a hypothesis that the hydrogen absorbed in the metal affects the yield stress of the metal. In the present paper, we discuss the effects of the cyclic loading on the hydrogen concentration near the crack tip. An important finding we obtained here is the fact that the hydrogen concentration near the crack tip greatly depends on the loading frequency. This result indicates that the fatigue lives of the components in a hydrogen system depend not only on the number of loading cycles but also on the loading frequency

Actual light deflections in regions of crack tips and their influence on measurements in photomechanics

Science.gov (United States)

Hecker, Friedrich W.; Pindera, Jerzy T.; Wen, Baicheng

Crack-tip photomechanics procedures are based on certain simplifying assumptions that are seldom discussed. In a recent paper the theoretical bases of the shadow optical methods of caustics have been analysed and tested using the results obtained by three analytical-experimental procedures, namely classical strain gage techniques, isodynes, and strain-gradient index method. It has been concluded that the straing-radient index method appears to be a suitable tool for analysis of stress states near crack tips and notches and, in particular, for testing the predictive power of the pertinent singular solutions of the linear elastic fracture mechanics and the ranges of their applicability. In the present paper, a more detailed analysis of all results obtained in light deflection experiments allows to quantify the contribution of both involved effects and to determine the distortion of the faces of the investigated plates along their crack planes. The ability of the strain-gradient light bending method to analyse some features of the three-dimensional stress-state is reported. Finally, the presented experimental evidence allows to draw conclusions related to limits of applicability of certain photomechanical measurements near crack tips. An extensive summary of this paper is published in the Proceedings of the Second International Conference on Photomechanics and Speckle Metrology, Vol. 1554A, part of SPIE's 1991 International Symposium on Optical Applied Science and Engineering, 22-26 July 1991, San Diego, CA, USA. 1

Control of microstructure to increase the tolerance of zirconium alloys to hydride cracking

International Nuclear Information System (INIS)

Coleman, C.E.; Sagat, S.; Amouzouvi, K.F.

1987-12-01

The microstructure of Zr-2.5 Nb has been altered in three ways in attempts to increase the alloy's tolerance to delayed hydride cracking, namely by breaking up the β-phase which reduces diffusivity of hydrogen and decreases crack velocity, by means of a gettering element (yttrium) which reduces susceptibility to cracking although the yttrium alloy has low toughness and poor corrosion resistance, and by reducing the number of basal plane normals in the main stressing direction which improves resistance to crack growth

Study of crack propagation mechanisms during Charpy impact toughness tests on both equiaxed and lamellar microstructures of Ti–6Al–4V titanium alloy

Energy Technology Data Exchange (ETDEWEB)

Buirette, Christophe, E-mail: christophe.buirette@ensiacet.fr [Institut Carnot CIRIMAT, ENSIACET, 4 allée Emile Monso, 31030 Toulouse (France); Huez, Julitte, E-mail: julitte.huez@ensiacet.fr [Institut Carnot CIRIMAT, ENSIACET, 4 allée Emile Monso, 31030 Toulouse (France); Gey, Nathalie, E-mail: Nathalie.gey@univ-lorraine.fr [Laboratoire d’Etude des Microstructures et de Mécanique des Matériaux (LEM3), UMR CNRS 7239, Université de Lorraine, Île du Saulcy, 57045 METZ Cedex 1 (France); DAMAS, Laboratory of Excellence on Design of Alloy Metals for Low-Mass Structures, Université de Lorraine (France); Vassel, Alain, E-mail: alain.vassel@titane.asso.fr [Association Française du Titane, 16 quai Ernest Renaud, BP 70515, 44105 Nantes Cedex 4 (France); Andrieu, Eric, E-mail: eric.andrieu@ensiacet.fr [Institut Carnot CIRIMAT, ENSIACET, 4 allée Emile Monso, 31030 Toulouse (France)

2014-11-17

The impact toughness of two highly textured rolled plates of Ti–6Al–4V alloy with an α equiaxed and an α lamellar microstructures has been investigated. The results show a strong anisotropy of the fracture energy for both materials and underline that a coincidence of the prismatic planes with the shear bands at the notch tip is favorable for higher fracture energies. Moreover, it is pointed out, as it was already done by previous studies, that the α lamellar microstructure presents higher fracture energy than the α equiaxed one. Thanks to electron back scattering diffraction, and tensile tests, local microstructure heterogeneities, called macrozones, have been observed and characterized. Their size depends on microstructure element and is larger for α lamellar microstructure than for the α equiaxed. High strain is localized on the macrozones favorably oriented for prismatic slip with respect to the direction of impact and leads to a particular dimple free zone on the fracture surface. The contribution of these macrozones in the fracture behavior, and more precisely on the crack propagation rate was evaluated; thus the effects of the macroscopic texture and of the microstructure element on the impact toughness are discussed separately.

Experimental estimation of the heat energy dissipated in a volume surrounding the tip of a fatigue crack

Directory of Open Access Journals (Sweden)

G. Meneghetti

2016-01-01

Full Text Available Fatigue crack initiation and propagation involve plastic strains that require some work to be done on the material. Most of this irreversible energy is dissipated as heat and consequently the material temperature increases. The heat being an indicator of the intense plastic strains occurring at the tip of a propagating fatigue crack, when combined with the Neuber’s structural volume concept, it might be used as an experimentally measurable parameter to assess the fatigue damage accumulation rate of cracked components. On the basis of a theoretical model published previously, in this work the heat energy dissipated in a volume surrounding the crack tip is estimated experimentally on the basis of the radial temperature profiles measured by means of an infrared camera. The definition of the structural volume in a fatigue sense is beyond the scope of the present paper. The experimental crack propagation tests were carried out on hot-rolled, 6-mm-thick AISI 304L stainless steel specimens subject to completely reversed axial fatigue loading.

Three-dimensional microstructural effects on plane strain ductile crack growth

DEFF Research Database (Denmark)

Tvergaard, Viggo; Needleman, Alan

2006-01-01

Ductile crack growth under mode 1, plane strain, small scale yielding conditions is analyzed. Overall plane strain loading is prescribed, but a full 3D analysis is carried out to model three dimensional microstructural effects. An elastic-viscoplastic constitutive relation for a porous plastic...

On the controlling parameters for fatigue-crack threshold at low homologous temperatures

International Nuclear Information System (INIS)

Yu, W.; Gerberich, W.W.

1983-01-01

Fatigue crack propagation phenomena near the threshold stress intensity level ΔK /SUB TH/ , has been a vigorously studied topic in recent years. Near threshold the crack propagates rather slowly, thus giving enough time for various physical and chemical reactions to take place. Room air, which is the most commonly encountered environment, can still supply various ingredients such as oxygen, water vapor (and thus hydrogen) to support these reactions. Much effort had been directed toward the environmental aspects of near threshold fatigue crack growth. By conducting tests under vacuum, Suresh and coworkers found that the crack propagation rate in a 2-1/4 Cr-1Mo steel was higher in vacuum than in air. An oxide induced closure, which served to reduce the effective stress intensity at the crack tip, seems to furnish a good explanation. Neumann and coworkers proposed that during the fatigue process, extrusion-intrusion pairs can develop as a consequence of reversed slip around the crack tip when the crack was propagated near threshold stress intensity. Beevers demonstrated that fatigue fracture surfaces contact each other during unloading even under tension-tension cycling. Kanninen and Atkinson also reached the conclusion that the compressive stress acting at the crack tip due to residual plasticity can induce closure. Microstructural effects have also been cited as important factors in near threshold crack growth. It is generally accepted that coarser grains have a beneficial effect on the resistance to the near threshold crack propagation

Microstructure and Solidification Crack Susceptibility of Al 6014 Molten Alloy Subjected to a Spatially Oscillated Laser Beam.

Science.gov (United States)

Kang, Minjung; Han, Heung Nam; Kim, Cheolhee

2018-04-23

Oscillating laser beam welding for Al 6014 alloy was performed using a single mode fiber laser and two-axis scanner system. Its effect on the microstructural evolution of the fusion zone was investigated. To evaluate the influence of oscillation parameters, self-restraint test specimens were fabricated with different beam patterns, widths, and frequencies. The behavior of hot cracking propagation was analyzed by high-speed camera and electron backscatter diffraction. The behavior of crack propagation was observed to be highly correlated with the microstructural evolution of the fusion zone. For most oscillation conditions, the microstructure resembled that of linear welds. A columnar structure was formed near the fusion line and an equiaxed structure was generated at its center. The wide equiaxed zone of oscillation welding increased solidification crack susceptibility. For an oscillation with an infinite-shaped scanning pattern at 100 Hz and 3.5 m/min welding speed, the bead width, solidification microstructure, and the width of the equiaxed zone at the center of fusion fluctuated. Furthermore, the equiaxed and columnar regions alternated periodically, which could reduce solidification cracking susceptibility.

Microstructure and Solidification Crack Susceptibility of Al 6014 Molten Alloy Subjected to a Spatially Oscillated Laser Beam

Directory of Open Access Journals (Sweden)

Minjung Kang

2018-04-01

Full Text Available Oscillating laser beam welding for Al 6014 alloy was performed using a single mode fiber laser and two-axis scanner system. Its effect on the microstructural evolution of the fusion zone was investigated. To evaluate the influence of oscillation parameters, self-restraint test specimens were fabricated with different beam patterns, widths, and frequencies. The behavior of hot cracking propagation was analyzed by high-speed camera and electron backscatter diffraction. The behavior of crack propagation was observed to be highly correlated with the microstructural evolution of the fusion zone. For most oscillation conditions, the microstructure resembled that of linear welds. A columnar structure was formed near the fusion line and an equiaxed structure was generated at its center. The wide equiaxed zone of oscillation welding increased solidification crack susceptibility. For an oscillation with an infinite-shaped scanning pattern at 100 Hz and 3.5 m/min welding speed, the bead width, solidification microstructure, and the width of the equiaxed zone at the center of fusion fluctuated. Furthermore, the equiaxed and columnar regions alternated periodically, which could reduce solidification cracking susceptibility.

Standard test method for crack-tip opening displacement (CTOD) fracture toughness measurement

CERN Document Server

American Society for Testing and Materials. Philadelphia

2008-01-01

1.1 This test method covers the determination of critical crack-tip opening displacement (CTOD) values at one or more of several crack extension events, and may be used to measure cleavage crack initiation toughness for materials that exhibit a change from ductile to brittle behavior with decreasing temperature, such as ferritic steels. This test method applies specifically to notched specimens sharpened by fatigue cracking. The recommended specimens are three-point bend [SE(B)], compact [C(T)], or arc-shaped bend [A(B)] specimens. The loading rate is slow and influences of environment (other than temperature) are not covered. The specimens are tested under crosshead or clip gage displacement controlled loading. 1.1.1 The recommended specimen thickness, B, for the SE(B) and C(T) specimens is that of the material in thicknesses intended for an application. For the A(B) specimen, the recommended depth, W, is the wall thickness of the tube or pipe from which the specimen is obtained. Superficial surface machini...

Mechanism of crack initiation and crack growth under thermal and mechanical fatigue loading

Energy Technology Data Exchange (ETDEWEB)

Utz, S.; Soppa, E.; Silcher, H.; Kohler, C. [Stuttgart Univ. (Germany). Materials Testing Inst.

2013-07-01

measurements the deformation induced transformation of an fcc-austenite into a bcc α'-martensite was observed in different stages of the specimen lifetime. Plastic zones develop at the crack tips, in which stress and strain amplitudes are much higher than the nominal loading, and enable martensitic transformation in the surrounding of the crack tip. The consequence of this is that cracks grow in the ''martensitic tunnels''. The short and long crack growth behaviours of the steel X6CrNiNb18-10 under mechanical loading at room temperature and T = 288 C were studied for different loading parameters. Moreover, the R-ratio was modified in order to study the effect of crack closure at the crack tip for long cracks. Several FE models of specimens with different geometries and microstructures were created and cyclically loaded according to the experimental boundary conditions. A plastic constitutive law based on a Chaboche type model was implemented as a user subroutine in the FE software ABAQUS. The corresponding material parameters were identified using uniaxial LCF tests of X6CrNiNb18-10 with different strain amplitudes and at different temperatures. These calculations delivered the estimation of stress and strain distributions in the critical areas in which the crack initiation was expected.

Mechanism of crack initiation and crack growth under thermal and mechanical fatigue loading

International Nuclear Information System (INIS)

Utz, S.; Soppa, E.; Silcher, H.; Kohler, C.

2013-01-01

measurements the deformation induced transformation of an fcc-austenite into a bcc α'-martensite was observed in different stages of the specimen lifetime. Plastic zones develop at the crack tips, in which stress and strain amplitudes are much higher than the nominal loading, and enable martensitic transformation in the surrounding of the crack tip. The consequence of this is that cracks grow in the ''martensitic tunnels''. The short and long crack growth behaviours of the steel X6CrNiNb18-10 under mechanical loading at room temperature and T = 288 C were studied for different loading parameters. Moreover, the R-ratio was modified in order to study the effect of crack closure at the crack tip for long cracks. Several FE models of specimens with different geometries and microstructures were created and cyclically loaded according to the experimental boundary conditions. A plastic constitutive law based on a Chaboche type model was implemented as a user subroutine in the FE software ABAQUS. The corresponding material parameters were identified using uniaxial LCF tests of X6CrNiNb18-10 with different strain amplitudes and at different temperatures. These calculations delivered the estimation of stress and strain distributions in the critical areas in which the crack initiation was expected.

Microstructural aspects of crack formation and propagation in the austenitic steel X6CrNiNb18-10 under low cycle fatigue loading

Energy Technology Data Exchange (ETDEWEB)

Soppa, E.; Kohler, C.; Roos, E.; Schuler, X. [Stuttgart Univ. (Germany). MPA

2012-07-01

The understanding of the crack initiation mechanisms and crack growth in apparently monolithic materials like X6CrNiNb18-10 stainless steel under cyclic loading requires the explicit analysis of the phenomena underlying fatigue on both atomistic and microscopic levels. The permanent delivery of mechanical energy through cyclic loading evokes changes in the microstructure that can lead to a martensitic transformation. The transformation of a metastable cubic face centered austenite and formation of a cubic body centered α'-martensite under cyclic loading at room temperature was found, both, in the experiment and in molecular dynamics simulations. The martensite nucleates prevalently at grain boundaries, triple points and at the specimen free surface and forms small (∝ 1 μm) differently oriented grains, also in the same parent austenitic grain. By a combination of interrupted low cycle fatigue tests (LCF) and electron backscatter diffraction (EBSD) measurements the martensitic transformation and subsequent fatigue crack formation were observed at the same area in the microstructure at different stages of the specimen lifetime. The EBSD measurements showed the following crack initiation scenarios: Cracks started (a) at the phase boundary between austenite and α'-martensite, (b) inside fully martensitic areas in the matrix, (c) at broken or debonded coarse NbCs. It is obvious that formation of a hard α'-martensite in a ductile and soft austenite and forming two-phase material causes a heterogeneous stress and strain distribution on the microscopic level. α'-martensite enhances locally the stress amplitude whereas in a soft austenite the plastic strain amplitude increases. Strain concentration in the austenite along the phase boundary is connected with a stress increase along the interface and can initiate fatigue crack there. Also at the crack tip, a permanent martensitic transformation occurs, so that the growth of the fatigue cracks at room

A microstructural study of dynamic crack propagation in nuclear graphites

International Nuclear Information System (INIS)

Burchell, T.D.; McEnaney, B.; Tucker, M.O.; Rose, A.P.G.

1986-01-01

This paper reports a new microstructural study of dynamic crack propagation in three nuclear graphites: (i) PGA, the moderator material in UK Magnox reactors; (ii) IMl-24, the moderator material in UK Advanced gas cooled reactors (AGR); and (iii) a pitch coke graphite, which is used in the fabrication of AGR fuel sleeves. The fracture mechanisms in nuclear graphites are initiated by microcrack formation at low stresses. Typically, microcracks form in regions of well-aligned binder or at favourably-oriented pores, where stress is concentrated. With increasing applied loads, microcracks propagate taking advantage of easy cleavage paths or linking with pores. Eventually, coalescence of such cracks and inherent porosity produces a crack of critical length for fast fracture. (orig./MM)

Microstructural investigation of vintage pipeline steels highly susceptible to stress corrosion cracking

Science.gov (United States)

Torres, Monica

The use of pipelines for the transmission of gas offers not only efficiency, but a number of economic advantages. Nevertheless, pipelines are subject to aggressive operating conditions and environments which can lead to in-service degradation [1] and thus to failures. These failures can have catastrophic consequences, such as environmental damage and loss of life [2]. One of the most dangerous threats to pipeline integrity is stress corrosion cracking (SCC). Despite the substantial progress that has been achieved in the field, due to the complex nature of this phenomenon there is still not a complete understanding of this form of external corrosion. This makes its detection and prevention a challenge and therefore a risk to pipeline integrity, and most importantly, to the safety of the population. SCC cracks are the result of the interaction between a corrosive environment, applied stresses, and a susceptible microstructure. To date, what defines a susceptible microstructure remains ambiguous, as SCC has been observed in a range of steel grades, microstructures, chemical composition, and grain sizes. Therefore, in order to be able to accurately predict and prevent this hazardous form of corrosion, it is imperative to advance our knowledge on the subject and gain a better understanding on the microstructural features of highly susceptible pipeline materials, especially in the subsurface zone where crack nucleation must take place. Therefore, a microstructural characterization of the region near the surface layer was carried-out utilizing TEM. TEM analysis revealed the dislocation character, ferrite morphology, and apparent carbide precipitation in some grain boundaries. Furthermore, light microscopy, SEM, and hardness testing were performed to expand our knowledge on the microscopical features of highly SCC susceptible service components. This investigation presents a new approach to SCC characterization, which exposed the sub-surface region microscopical

Microstructural response to heat affected zone cracking of prewelding heat-treated Inconel 939 superalloy

Energy Technology Data Exchange (ETDEWEB)

Gonzalez, M.A., E-mail: mgonzalez@comimsa.com.mx [Facultad de Ingenieria Mecanica y Electrica (FIME-UANL), Av. Universidad s/n. Ciudad Universitaria, C.P.66451 San Nicolas de los Garza, N.L. (Mexico); Martinez, D.I., E-mail: dorairma@yahoo.com [Facultad de Ingenieria Mecanica y Electrica (FIME-UANL), Av. Universidad s/n. Ciudad Universitaria, C.P.66451 San Nicolas de los Garza, N.L. (Mexico); Perez, A., E-mail: betinperez@hotmail.com [Facultad de Ingenieria Mecanica y Electrica (FIME-UANL), Av. Universidad s/n. Ciudad Universitaria, C.P.66451 San Nicolas de los Garza, N.L. (Mexico); Guajardo, H., E-mail: hguajardo@frisa.com [FRISA Aerospace, S.A. de C.V., Valentin G. Rivero No. 200, Col. Los Trevino, C.P. 66150, Santa Caterina N.L. (Mexico); Garza, A., E-mail: agarza@comimsa.com [Corporacion Mexicana de Investigacion en Materiales S.A. de C.V. (COMIMSA), Ciencia y Tecnologia No.790, Saltillo 400, C.P. 25295 Saltillo Coah. (Mexico)

2011-12-15

The microstructural response to cracking in the heat-affected zone (HAZ) of a nickel-based IN 939 superalloy after prewelding heat treatments (PWHT) was investigated. The PWHT specimens showed two different microstructures: 1) spherical ordered {gamma} Prime precipitates (357-442 nm), with blocky MC and discreet M{sub 23}C{sub 6} carbides dispersed within the coarse dendrites and in the interdendritic regions; and 2) ordered {gamma} Prime precipitates in 'ogdoadically' diced cube shapes and coarse MC carbides within the dendrites and in the interdendritic regions. After being tungsten inert gas welded (TIG) applying low heat input, welding speed and using a more ductile filler alloy, specimens with microstructures consisting of spherical {gamma} Prime precipitate particles and dispersed discreet MC carbides along the grain boundaries, displayed a considerably improved weldability due to a strong reduction of the intergranular HAZ cracking associated with the liquation microfissuring phenomena. - Highlights: Black-Right-Pointing-Pointer Homogeneous microstructures of {gamma} Prime spheroids and discreet MC carbides of Ni base superalloys through preweld heat treatments. Black-Right-Pointing-Pointer {gamma} Prime spheroids and discreet MC carbides reduce the intergranular HAZ liquation and microfissuring of Nickel base superalloys. Black-Right-Pointing-Pointer Microstructure {gamma} Prime spheroids and discreet blocky type MC carbides, capable to relax the stress generated during weld cooling. Black-Right-Pointing-Pointer Low welding heat input welding speeds and ductile filler alloys reduce the HAZ cracking susceptibility.

Facts and views on the role of anionic impurities, crack tip chemistry and oxide films in environmentally assisted cracking

International Nuclear Information System (INIS)

Aaltonen, P.; Bojinov, M.; Helin, M.

2002-01-01

The aim of this literature study has been to evaluate the level of understanding of the role of anionic impurities in environmentally assisted cracking (EAC) of iron- and nickel-based alloys in the coolant conditions of a boiling water reactor (BWR) - type nuclear power plant, mainly under normal water chemistry (NWC). The study has been motivated by a need to find the most relevant experimental approaches that can be applied when looking for correlations between crack growth rate and measurable electrochemical and chemical parameters. Special crack tip chemistry conditions are established, when trace amounts are present in the BWR coolant and become enriched within a crack. Anions may influence both the conductivity and the pH of the coolant within the crack. In addition, they may influence the composition, structure and properties of the oxide films formed on crack walls either directly via adsorption or incorporation or indirectly via the effect of changes in pH within the crack. Based on the proposed mechanisms for EAC, oxide films formed on crack wall surfaces are likely to play a key role in determing the crack growth rate of structural materials. The prediction of the influence of anionic impurities is thus likely to be facilitated by means of understanding their effect on the films on crack walls. One of the most promising approaches to experimentally clarify this influence is based on investigating the electrochemical behaviour of oxide films Fe- and Ni-based materials in high-temperature conditions simulating the special chemistry within a stress corrosion crack. Results from such studies should be compared and combined with ex situ analytical results obtained using modern electron microscopic techniques. In addition to crack growth, currently available electro-chemical techniques should also be applied to find out whether crack initiation can be explained and modelled on the basis of the electrochemical behaviour of oxide films. (orig.)

Creep crack growth behaviour of an AISI 316 steel plate for fast reactor structures

International Nuclear Information System (INIS)

D'Angelo, D.; Regis, V.

1985-01-01

The paper presents and analyses creep crack growth data obtained at 550, 600 and 650 0 C in air with SENT and CT specimens on type 316 stainless steel plate for LMFBR applications. Crack initiation and crack growth are tentatively correlated to K, sigmasub(net) and J* taking into account the constraint conditions due to specimen geometry. The validity of these parameters is discussed following the concept of transition time from small scale creep at the crack tip to extensive creep within the ligament. Post exposure microstructural and fractographic investigations do evidence that grain deformation processes are mainly responsible for cavity evolution. (orig.)

Crack diffusion coefficient - A candidate fracture toughness parameter for short fiber composites

Science.gov (United States)

Mull, M. A.; Chudnovsky, A.; Moet, A.

1987-01-01

In brittle matrix composites, crack propagation occurs along random trajectories reflecting the heterogeneous nature of the strength field. Considering the crack trajectory as a diffusive process, the 'crack diffusion coefficient' is introduced. From fatigue crack propagation experiments on a set of identical SEN polyester composite specimens, the variance of the crack tip position along the loading axis is found to be a linear function of the effective 'time'. The latter is taken as the effective crack length. The coefficient of proportionality between variance of the crack trajectory and the effective crack length defines the crack diffusion coefficient D which is found in the present study to be 0.165 mm. This parameter reflects the ability of the composite to deviate the crack from the energetically most efficient path and thus links fracture toughness to the microstructure.

Crack Tip Flipping: A New Phenomenon yet to be Resolved in Ductile Plate Tearing

DEFF Research Database (Denmark)

Nielsen, Kim Lau

2017-01-01

Conclusive insight to the mechanics that govern so-called “crack tip flipping”remains to be revealed, but details continue to fall into place as researcher dig deeper. The work presents an overview of the latest findings and the next steps to be made....

A Geometric Approach to Modeling Microstructurally Small Fatigue Crack Formation. 2; Simulation and Prediction of Crack Nucleation in AA 7075-T651

Science.gov (United States)

Hochhalter, Jake D.; Littlewood, David J.; Christ, Robert J., Jr.; Veilleux, M. G.; Bozek, J. E.; Ingraffea, A. R.; Maniatty, Antionette M.

2010-01-01

The objective of this paper is to develop further a framework for computationally modeling microstructurally small fatigue crack growth in AA 7075-T651 [1]. The focus is on the nucleation event, when a crack extends from within a second-phase particle into a surrounding grain, since this has been observed to be an initiating mechanism for fatigue crack growth in this alloy. It is hypothesized that nucleation can be predicted by computing a non-local nucleation metric near the crack front. The hypothesis is tested by employing a combination of experimentation and nite element modeling in which various slip-based and energy-based nucleation metrics are tested for validity, where each metric is derived from a continuum crystal plasticity formulation. To investigate each metric, a non-local procedure is developed for the calculation of nucleation metrics in the neighborhood of a crack front. Initially, an idealized baseline model consisting of a single grain containing a semi-ellipsoidal surface particle is studied to investigate the dependence of each nucleation metric on lattice orientation, number of load cycles, and non-local regularization method. This is followed by a comparison of experimental observations and computational results for microstructural models constructed by replicating the observed microstructural geometry near second-phase particles in fatigue specimens. It is found that orientation strongly influences the direction of slip localization and, as a result, in uences the nucleation mechanism. Also, the baseline models, replication models, and past experimental observation consistently suggest that a set of particular grain orientations is most likely to nucleate fatigue cracks. It is found that a continuum crystal plasticity model and a non-local nucleation metric can be used to predict the nucleation event in AA 7075-T651. However, nucleation metric threshold values that correspond to various nucleation governing mechanisms must be calibrated.

The role of crack tip opening in corrosion fatigue for the ductile ferritic steel-water system

International Nuclear Information System (INIS)

Tomkins, B.

1977-01-01

Water vapour or a water environment can dramatically reduce the fatigue strength of structural alloys, including aluminium and steel, and this reduction can be often related to the effect of the environment on crack initiation. More recently, however, under certain circumstances, it has become clear that fatigue crack growth rates can also be increased. A limited examination of crack tip openings in ductile steels under corrosion fatigue conditions, indicates that it may be possible to develop more physically based design rules for components which operate in some aqueous environments (author)

Nominally brittle cracks in inhomogeneous solids: From microstructural disorder to continuum-level scale

Directory of Open Access Journals (Sweden)

Jonathan eBarés

2014-11-01

Full Text Available We analyze the intermittent dynamics of cracks in heterogeneous brittle materials and the roughness of the resulting fracture surfaces by investigating theoretically and numerically crack propagation in an elastic solid of spatially-distributed toughness. The crack motion split up into discrete jumps, avalanches, displaying scale-free statistical features characterized by universal exponents. Conversely, the ranges of scales are non-universal and the mean avalanche size and duration depend on the loading microstructure and specimen parameters according to scaling laws which are uncovered. The crack surfaces are found to be logarithmically rough. Their selection by the fracture parameters is formulated in term of scaling laws on the structure functions measured on one-dimensional roughness profiles taken parallel and perpendicular to the direction of crack growth.

Application of computer assisted moire to the study of a crack tip

Science.gov (United States)

Sciammarella, C. A.; Albertazzi, A., Jr.; Mourikes, J.

The basic principles of computer assisted moire are discussed. The influence of the image sensor and its finite dimensions on the sampling theorem requirements is discussed. Criteria for the selection of grating pitch on the basis of the spatial bandwidth of the pattern to be observed and the requirements arising from sensitivity considerations are given. The method is used to analyze the strain field in the neighborhood of the crack tip of a standard ASTM compact tension specimen. From the displacements the strains are computed, and from the strains the stresses are obtained using the generalized Ramberg-Osgood stress strain relationship. The stresses are used to compute the values for the J-integral in several circuits surrounding the crack. Good agreement is obtained between the values of the stress intensity factors obtained by different methods. The plastic region surrounding the crack does not show a HRR field and thus the usual rationale to justify the J-integral methods must be re-evaluated.

The influence of microstructure on fatigue crack initiation in spheroidal graphite cast irons

International Nuclear Information System (INIS)

Starkey, M.S.; Irving, P.E.

1979-01-01

This paper reports the first stage of this work which concentrates on fatigue crack initiation with particular emphasis on the influence of microstructure. The fatigue lives of three fully ferritic and two fully pearlitic irons, each with different graphite nodule size distributions, have been determined at two strain amplitudes, 0.005 and 0.00018. The tests were carried out in fully reversed strain control on smooth cylindrical specimens in a servohydraulic testing machine. The effects of matrix structure and strength were clearly seen in that the pearlitic irons were superior at both strain levels. Nodule size on the other hand appeared to have no significant effect. The crack initiation sites in the specimens were located by interrupting the tests on detection of a 5% tensile load drop and heat tinting, before continuing. After failure, which was defined as complete separation, the fracture faces were examined on the scanning electron microscope. In the majority of the specimens the major crack origin was found to be a surface micropore with depths ranging from 50 to 250 μm. It is suggested that these micropores and not the graphite modules strongly influence the crack initiation behaviour in SG iron. These findings were confirmed by monitoring the initiation and growth of surface cracks from micropores using surface replica techniques. The influence of microstructure on the percentage of life spent in initiating and propagating a crack was thus determined. Hence the factors contributing to the fatigue behaviour of SG irons can be quantified. Their influence on predictions of cycles to crack initiation using the local approach is discussed. (orig.) 891 RW/orig. 892 RKD [de

Role of plasticity-induced crack closure in fatigue crack growth

Directory of Open Access Journals (Sweden)

Jesús Toribio

2013-07-01

Full Text Available The premature contact of crack surfaces attributable to the near-tip plastic deformations under cyclic loading, which is commonly referred to as plasticity induced crack closure (PICC, has long been focused as supposedly controlling factor of fatigue crack growth (FCG. Nevertheless, when the plane-strain near-tip constraint is approached, PICC lacks of straightforward evidence, so that its significance in FCG, and even the very existence, remain debatable. To add insights into this matter, large-deformation elastoplastic simulations of plane-strain crack under constant amplitude load cycling at different load ranges and ratios, as well as with an overload, have been performed. Modeling visualizes the Laird-Smith conceptual mechanism of FCG by plastic blunting and re-sharpening. Simulation reproduces the experimental trends of FCG concerning the roles of stress intensity factor range and overload, but PICC has never been detected. Near-tip deformation patterns discard the filling-in a crack with material stretched out of the crack plane in the wake behind the tip as supposed PICC origin. Despite the absence of closure, load-deformation curves appear bent, which raises doubts about the trustworthiness of closure assessment from the compliance variation. This demonstrates ambiguities of PICC as a supposedly intrinsic factor of FCG and, by implication, favors the stresses and strains in front of the crack tip as genuine fatigue drivers.

Fatigue crack growth behaviors in hot-rolled low carbon steels: A comparison between ferrite–pearlite and ferrite–bainite microstructures

International Nuclear Information System (INIS)

Guan, Mingfei; Yu, Hao

2013-01-01

The roles of microstructure types in fatigue crack growth behaviors in ferrite–pearlite steel and ferrite–bainite steel were investigated. The ferrite–bainite dual-phase microstructure was obtained by intermediate heat treatment, conducted on ferrite–pearlite hot-rolled low carbon steel. This paper presents the results from investigation using constant stress-controlled fatigue tests with in-situ scanning electron microscopy (SEM), fatigue crack growth (FCG) rate tests, and fatigue fractography analysis. Microscopy images arrested by in-situ SEM showed that the fatigue crack propagation in F–P steel could become unstable more ealier compared with that in F–B steel. The fatigue cracks in ferrite–pearlite were more tortuous and could propagate more freely than that in ferrite–bainite microstructures. However, frequent crack branching were observed in ferrite–bainite steel and it indicated that the second hard bainite phase effectively retarded the crack propagation. The variation of FCG rate (da/dN) with stress intensity factor range (ΔK) for F–P and F–B steels was discussed within the Paris region. It was shown that FCG rate of F–P steel was higher than that of F–B steel. Moreover, the fatigue fracture surface analysis proved that grain boundaries could also play a role in the resistance of crack propagation.

Cracks growth behaviors of commercial pure titanium under nanosecond laser irradiation for formation of nanostructure-covered microstructures (with sub-5-μm)

Energy Technology Data Exchange (ETDEWEB)

Pan, A.F.; Wang, W.J., E-mail: wenjunwang@mail.xjtu.edu.cn; Mei, X.S.; Zheng, B.X.; Yan, Z.X.

2016-11-30

Highlights: • The sub-5-μm microstructures on commercial pure titanium are creatively obtained based on cracks growth under 10 ns laser irradiation. • The distribution modification of laser energy induced by cambered microstructures was theoretically analyzed to produce nanostructures. • The sharp micro-nano structures under combined action of crack growth and hot-melt are obtained. - Abstract: This study reported on the formation of sub-5-μm microstructures covered on titanium by cracks growth under 10-ns laser radiation at the wavelength of 532 nm and its induced light modification for production of nanostructures. The electric field intensity and laser power density absorbed by commercial pure titanium were computed to investigate the self-trapping introduced by cracks and the effect of surface morphology on laser propagation characteristics. It is found that nanostructures can form at the surface with the curvature radius below 20 μm. Meanwhile, variable laser fluences were applied to explore the evolution of cracks on commercial pure titanium with or without melt as spot overlap number increased. Experimental study was first performed at the peak laser fluence of 1.063 J/cm{sup 2} to investigate the microstructures induced only by cracks growth. The results demonstrated that angular microstructures with size between 1.68 μm and 4.74 μm was obtained and no nanostructure covered. Then, at the peak laser fluence of 2.126 J/cm{sup 2}, there were some nanostructures covered on the melt-induced curved microstructured surface. However, surface molten material submerged in the most of cracks at the spot overlap number of 744, where the old cracks disappeared. The results indicated that there was too much molten material and melting time at the peak laser fluence of 2.126 J/cm{sup 2}, which was not suitable for obtainment of perfect micro-nano structures. On this basis, peak laser fluence was reduced down to 1.595 J/cm{sup 2} and the sharp sub–5 �

Microstructure and toughness of structural steels

International Nuclear Information System (INIS)

Chipperfield, C.G.; Knott, J.F.

1975-01-01

The effects of notch acuity, inclusion content, and strength level on the toughness of a variety of ductile steels have been investigated in fully plastic single edge notched bend testpieces. Results for specimens containing fatigue precracks and sharp notches indicate that accurate predictions of a material's resistance to the initiation of fibrous fracture ahead of a fatigue crack may be inferred from tests on notched testpieces and from a knowledge of the microstructure of the material; an experimental procedure has been proposed whereby this may be achieved for quality control and material evaluation purposes. The spacing of optically visible inclusions is found essentially to define both the unit of ductile crack extension and, for low-strength steels, the limiting lateral dimensions of the high-strain field ahead of the crack tip. As a consequence, the notch-tip ductility is found to be invariant with the changes in notch acuity for sharp stress concentrators. The effect of increasing the purity and/or strength level is to alter the mechanism of fibrous fracture from one involving void growth and coalescence to one of predominantly shear character. (author)

Separating the Influence of Environment from Stress Relaxation Effects on Dwell Fatigue Crack Growth in a Nickel-Base Disk Alloy

Science.gov (United States)

Telesman, J.; Gabb, T. P.; Ghosn, L. J.

2016-01-01

Both environmental embrittlement and crack tip visco-plastic stress relaxation play a significant role in determining the dwell fatigue crack growth (DFCG) resistance of nickel-based disk superalloys. In the current study performed on the Low Solvus High Refractory (LSHR) disk alloy, the influence of these two mechanisms were separated so that the effects of each could be quantified and modeled. Seven different microstructural variations of LSHR were produced by controlling the cooling rate and the subsequent aging and thermal exposure heat treatments. Through cyclic fatigue crack growth testing performed both in air and vacuum, it was established that four out of the seven LSHR heat treatments evaluated, possessed similar intrinsic environmental resistance to cyclic crack growth. For these four heat treatments, it was further shown that the large differences in dwell crack growth behavior which still persisted, were related to their measured stress relaxation behavior. The apparent differences in their dwell crack growth resistance were attributed to the inability of the standard linear elastic fracture mechanics (LEFM) stress intensity parameter to account for visco-plastic behavior. Crack tip stress relaxation controls the magnitude of the remaining local tensile stresses which are directly related to the measured dwell crack growth rates. It was hypothesized that the environmentally weakened grain boundary crack tip regions fail during the dwells when their strength is exceeded by the remaining local crack tip tensile stresses. It was shown that the classical creep crack growth mechanisms such as grain boundary sliding did not contribute to crack growth, but the local visco-plastic behavior still plays a very significant role by determining the crack tip tensile stress field which controls the dwell crack growth behavior. To account for the influence of the visco-plastic behavior on the crack tip stress field, an empirical modification to the LEFM stress

Estimation of Fatigue Crack Growth Behavior of Cracked Specimen Under Mixed-mode Loads

International Nuclear Information System (INIS)

Han, Jeong Woo; Woo, Eun Taek; Han, Seung Ho

2015-01-01

To estimate the fatigue crack propagation behavior of compact tension shear (CTS) specimen under mixed-mode loads, crack path prediction theories and Tanaka’s equation were applied. The stress intensity factor at a newly created crack tip was calculated using a finite element method via ANSYS, and the crack path and crack increment were then obtained from the crack path prediction theories, Tanaka’s equation, and the Paris’ equation, which were preprogrammed in Microsoft Excel. A new method called the finite element crack tip updating method (FECTUM) was developed. In this method, the finite element method and Microsoft Excel are used to calculate the stress intensity factors and the crack path, respectively, at the crack tip per each crack increment. The developed FECTUM was applied to simulate the fatigue crack propagation of a single-edge notched bending (SENB) specimen under eccentric three-point bending loads. The results showed that the number of cycles to failure of the specimen obtained experimentally and numerically were in good agreement within an error range of less than 3%

Estimation of Fatigue Crack Growth Behavior of Cracked Specimen Under Mixed-mode Loads

Energy Technology Data Exchange (ETDEWEB)

Han, Jeong Woo [KIMM, Daejeon (Korea, Republic of); Woo, Eun Taek; Han, Seung Ho [Dong-A University, Busan (Korea, Republic of)

2015-07-15

To estimate the fatigue crack propagation behavior of compact tension shear (CTS) specimen under mixed-mode loads, crack path prediction theories and Tanaka’s equation were applied. The stress intensity factor at a newly created crack tip was calculated using a finite element method via ANSYS, and the crack path and crack increment were then obtained from the crack path prediction theories, Tanaka’s equation, and the Paris’ equation, which were preprogrammed in Microsoft Excel. A new method called the finite element crack tip updating method (FECTUM) was developed. In this method, the finite element method and Microsoft Excel are used to calculate the stress intensity factors and the crack path, respectively, at the crack tip per each crack increment. The developed FECTUM was applied to simulate the fatigue crack propagation of a single-edge notched bending (SENB) specimen under eccentric three-point bending loads. The results showed that the number of cycles to failure of the specimen obtained experimentally and numerically were in good agreement within an error range of less than 3%.

Subsurface metals fatigue cracking without and with crack tip

Directory of Open Access Journals (Sweden)

Andrey Shanyavskiy

2013-07-01

Full Text Available Very-High-Cycle-Fatigue regime for metals was considered and mechanisms of the subsurface crack origination were introduced. In many metals first step of crack origination takes place with specific area formation because of material pressing and rotation that directed to transition in any volume to material ultra-high-plasticity with nano-structure appearing. Then by the border of the nano-structure takes place volume rotation and fracture surface creates with spherical particles which usually named Fine-Granular-Area. In another case there takes place First-Smooth-Facet occurring in area of origin due to whirls appearing by the one of the slip systems under discussed the same stress-state conditions. Around Fine-Granular-Area or First-Smooth-Facet there plastic zone appeared and, then, subsurface cracking develops by the same manner as for through cracks. In was discussed quantum-mechanical nature of fatigue crack growth in accordance with Yang’s modulus quantization for low level of deformations. New simply equation was considered for describing subsurface cracking in metals out of Fine-Granular-Area or Fist-Smooth-Facet.

Identifying and Understanding Environment-Induced Crack propagation Behavior in Ni-based Superalloy INCONEL 617

Energy Technology Data Exchange (ETDEWEB)

Ma, Longzhou

2012-11-30

The nickel-based superalloy INCONEL 617 is a candidate material for heat exchanger applications in the next-generation nuclear plant (NGNP) system. This project will study the crack propagation process of alloy 617 at temperatures of 650°C-950°C in air under static/cyclic loading conditions. The goal is to identify the environmental and mechanical damage components and to understand in-depth the failure mechanism. Researchers will measure the fatigue crack propagation (FCP) rate (da/dn) under cyclic and hold-time fatigue conditions, and sustained crack growth rates (da/dt) at elevated temperatures. The independent FCP process will be identified and the rate-controlled sustained loading crack process will be correlated with the thermal activation equation to estimate the oxygen thermal activation energy. The FCP-dependent model indicates that if the sustained loading crack growth rate, da/dt, can be correlated with the FCP rate, da/dn, at the full time dependent stage, researchers can confirm stress-accelerated grain-boundary oxygen embrittlement (SAGBOE) as a predominate effect. Following the crack propagation tests, the research team will examine the fracture surface of materials in various cracking stages using a scanning electron microscope (SEM) and an optical microscope. In particular, the microstructure of the crack tip region will be analyzed in depth using high resolution transmission electron microscopy (TEM) and electron energy loss spectrum (EELS) mapping techniques to identify oxygen penetration along the grain boundary and to examine the diffused oxygen distribution profile around the crack tip. The cracked sample will be prepared by focused ion beam nanofabrication technology, allowing researchers to accurately fabricate the TEM samples from the crack tip while minimizing artifacts. Researchers will use these microscopic and spectroscopic results to interpret the crack propagation process, as well as distinguish and understand the environment or

A small angle X-ray scattering method to investigate the crack tip in metals. Final report of the Marie Curie individual fellowship project

International Nuclear Information System (INIS)

Ouytsel, K. van; Boehmert, J.; Mueller, G.

2003-08-01

Structural materials, such as ferritic and austenitic steels or aluminium alloys used in the nuclear and aircraft industry, are subjected to external operational loads in different environments. Adopting a damage tolerant design principle, understanding the growth of preexisting or newly formed cracks under these conditions is of prime relevance to prevent extensive crack propagation and failure of the component. Within this framework, the characterization of early stages of the damage processes, as nucleation, growth and coalescence of micro-voids and the evolution of the spatial dislocation distribution (dislocation patterning) is a particularly challenging aspect. It was the objective of the work performed to investigate the damage structure near a crack tip by means of small angle X-ray scattering (SAXS). Pre-cracked fracture mechanics standard specimens from different aluminium alloys and steels were loaded up to different amounts of crack growth. From the crack tip range samples of 100 to 200 μm thickness were prepared and a small region around the crack tip was scanned using a microfocused Synchrotron beam. The SAXS experiments were performed at different Synchrotron sources and equipments with different beam cross section, scan step width and X-ray energy. Additionally, the investigation was completed by other methods like X-ray diffraction, X-ray imaging diffraction technique (MAXIM), transmission electron microscopy, scanning electron microscopy, and positron annihilation spectroscopy. The SAXS intensity pattern shows location-related effects. Potential SAXS parameters to characterize the damage are the integral intensity, a fractal dimension parameter and a value determined from the ratio of the intensity vertical and horizontal to the direction of crack growth. Above all, the last parameter is suitable to depict the damage zone around the crack tip. It is robust and applicable even for a material which exhibits an anisotropic SAXS pattern in the

Towards the prediction of the growth of crack networks: influence of microstructural parameters on scattering at initiation

International Nuclear Information System (INIS)

Osterstock, St.

2008-10-01

This research thesis aims at understanding the importance of microstructure in the scattering of mechanical fields and of its potential influence on fatigue crack initiation, at studying the grains in which equi-biaxial fatigue cracks are appearing, and at proposing a coalescence model based on the discrete dislocation dynamics (DDD). After an overview of fatigue, the author describes the tests developed by EDF or the CEA to study thermal fatigue. Then, he presents the equi-biaxial fatigue test which allows the first stages of initiation of thermal fatigue cracks to be studied. Maps of cracked areas are obtained by Electron Back Scattered Diffraction, and results are discussed with respect to results obtained in dislocation dynamics. Polycrystalline computations are implemented. They allow a better understanding of the importance of the material microstructure for the scattering of the surface grain mechanical fields. Finally, a coalescence model is presented, based on experimental results obtained during the equi-biaxial fatigue testing. Coalescence criteria are proposed

The relationship between observed stress corrosion cracking fracture morphology and microstructure in Alloy 600

International Nuclear Information System (INIS)

Symons, D.M.; Burke, M.G.; Foster, J.P.

1997-01-01

Microstructure is known to influence the stress corrosion cracking (SCC) behavior of Alloy 600 in both hydrogenated water and steam environments. This study evaluated the relative SCC response of a single heat of Alloy 600 as a function of microstructure in a hydrogenated doped-steam environment. The 400 C doped-steam environment was selected for the SCC tests to accelerate cracking. The material was evaluated in three conditions: (1) as-received (2) as-annealed, and (3) as-annealed + 26% deformation. Microstructural characterization was performed using analytical electron microscopy (AEM) techniques for the evaluation of carbide type and morphology, and general structure. Constant displacement (bolt-loaded) compact tension specimens were used to induce SCC. The as-annealed and as-annealed plus cold worked samples had two fracture morphologies: a rough intergranular SCC fracture morphology and a smooth intergranular fracture morphology. The SCC fracture in the as-received specimens was characterized by a classic intergranular morphology at low magnification, consistent with the microstructural evaluation of cross-sectional metallographic samples. More detailed examination revealed a pseudo-intergranular fracture morphology. This pseudo-intergranular morphology appears to be comprised of very fine cleavage-like microfacets. These observations may assist in understanding the difference in SCC fracture morphologies as reported in the open literature

Effect of micromorphology at the fatigue crack tip on the crack growth in electron beam welded Ti-6Al-4V joint

International Nuclear Information System (INIS)

Tao, Junhui; Hu, Shubing; Ji, Longbo

2016-01-01

In this paper, we describe experiments on welded joints of Ti-6Al-4V alloy specimens exhibiting fatigue characteristics in the base metal (BM), hot affected zone (HAZ) and fuse zone (FZ). The effect of micromorphology on crack propagation at the tip of the fatigue crack in joints formed by electron beam welding was investigated using an optical microscope, transmission electron microscope and other methodologies. The results demonstrated that the fatigue crack originated in and propagated along α/β boundaries in the BM. In the HAZ, the fatigue crack occurred at the boundary between martensite laths, and propagated through most irregular-equiaxed α phases and a few martensite laths. In the FZ, the fatigue crack originated at the boundaries between the fine crushing phases among martensite laths, and propagated along a majority of α/β boundaries and several narrow martensite laths. The electron beam welded joint of Ti-6Al-4V alloy showed instances of zigzag fatigue cracks that increased in degree from lowest in the HAZ, moderate in the FZ to greatest in the BM. Conversely, fatigue crack growth rate (FCGR) was greatest in the HAZ, less in the FZ and slowest in the BM. - Highlights: •Ti-6Al-4V welded joint exhibits different fatigue characteristics. •The fatigue crack propagates along α/β boundaries in the BM. •The fatigue crack propagates through α phases and martensite laths in the HAZ. •The fatigue crack propagates along α/β boundaries and martensite laths in the FZ. •Fatigue crack growth rate is fastest in the HAZ, less in the FZ, slowest in the BM.

On the measurement of the crack tip stress field as a means of determining Delta K(sub eff) under conditions of fatigue crack closure

Science.gov (United States)

Wallhead, Ian R.; Edwards, Lyndon; Poole, Peter

1994-01-01

The optical method of caustics has been successfully extended to enable stress intensity factors as low as 1MPa square root of m to be determined accurately for central fatigue cracks in 2024-T3 aluminium alloy test panels. The feasibility of using this technique to study crack closure, and to determine the effective stress intensity factor range, Delta K(sub eff), has been investigated. Comparisons have been made between the measured values of stress intensity factor, K(sub caus), and corresponding theoretical values, K(sub theo), for a range of fatigue cracks grown under different loading conditions. The values of K(sub caus) and K(sub theo) were in good agreement at maximum stress, where the cracks are fully open, while K(sub caus) exceeded K(sub theo) at minimum stress, due to crack closure. However, the levels of crack closure and values of Delta K(sub eff) obtained could not account for the variations of crack growth rate with loading conditions. It is concluded that the values of Delta K(sub eff), based on caustic measurements in a 1/square root of r stress field well outside the plastic zone, do not fully reflect local conditions which control crack tip behavior.

A consistent partly cracked XFEM element for cohesive crack growth

DEFF Research Database (Denmark)

Asferg, Jesper L.; Poulsen, Peter Noe; Nielsen, Leif Otto

2007-01-01

Present extended finite element method (XFEM) elements for cohesive crack growth may often not be able to model equal stresses on both sides of the discontinuity when acting as a crack-tip element. The authors have developed a new partly cracked XFEM element for cohesive crack growth with extra...... enrichments to the cracked elements. The extra enrichments are element side local and were developed by superposition of the standard nodal shape functions for the element and standard nodal shape functions for a sub-triangle of the cracked element. With the extra enrichments, the crack-tip element becomes...... capable of modelling variations in the discontinuous displacement field on both sides of the crack and hence also capable of modelling the case where equal stresses are present on each side of the crack. The enrichment was implemented for the 3-node constant strain triangle (CST) and a standard algorithm...

Effects of microstructure and residual stress on fatigue crack growth of stainless steel narrow gap welds

International Nuclear Information System (INIS)

Jang, Changheui; Cho, Pyung-Yeon; Kim, Minu; Oh, Seung-Jin; Yang, Jun-Seog

2010-01-01

The effects of weld microstructure and residual stress distribution on the fatigue crack growth rate of stainless steel narrow gap welds were investigated. Stainless steel pipes were joined by the automated narrow gap welding process typical to nuclear piping systems. The weld fusion zone showed cellular-dendritic structures with ferrite islands in an austenitic matrix. Residual stress analysis showed large tensile stress in the inner-weld region and compressive stress in the middle of the weld. Tensile properties and the fatigue crack growth rate were measured along and across the weld thickness direction. Tensile tests showed higher strength in the weld fusion zone and the heat affected zone compared to the base metal. Within the weld fusion zone, strength was greater in the inner weld than outer weld region. Fatigue crack growth rates were several times greater in the inner weld than the outer weld region. The spatial variation of the mechanical properties is discussed in view of weld microstructure, especially dendrite orientation, and in view of the residual stress variation within the weld fusion zone. It is thought that the higher crack growth rate in the inner-weld region could be related to the large tensile residual stress despite the tortuous fatigue crack growth path.

Fatigue-crack propagation in gamma-based titanium aluminide alloys at large and small crack sizes

International Nuclear Information System (INIS)

Kruzic, J.J.; Campbell, J.P.; Ritchie, R.O.

1999-01-01

Most evaluations of the fracture and fatigue-crack propagation properties of γ+α 2 titanium aluminide alloys to date have been performed using standard large-crack samples, e.g., compact-tension specimens containing crack sizes which are on the order of tens of millimeters, i.e., large compared to microstructural dimensions. However, these alloys have been targeted for applications, such as blades in gas-turbine engines, where relevant crack sizes are much smaller ( 5 mm) and (c ≅ 25--300 microm) cracks in a γ-TiAl based alloy, of composition Ti-47Al-2Nb-2Cr-0.2B (at.%), specifically for duplex (average grain size approximately17 microm) and refined lamellar (average colony size ≅150 microm) microstructures. It is found that, whereas the lamellar microstructure displays far superior fracture toughness and fatigue-crack growth resistance in the presence of large cracks, in small-crack testing the duplex microstructure exhibits a better combination of properties. The reasons for such contrasting behavior are examined in terms of the intrinsic and extrinsic (i.e., crack bridging) contributions to cyclic crack advance

Analysis of crack opening stresses for center- and edge-crack tension specimens

Directory of Open Access Journals (Sweden)

Tong Di-Hua

2014-04-01

Full Text Available Accurate determination of crack opening stress is of central importance to fatigue crack growth analysis and life prediction based on the crack-closure model. This paper studies the crack opening behavior for center- and edge-crack tension specimens. It is found that the crack opening stress is affected by the crack tip element. By taking the crack tip element into account, a modified crack opening stress equation is given for the center-crack tension specimen. Crack surface displacement equations for an edge crack in a semi-infinite plate under remote uniform tension and partially distributed pressure are derived by using the weight function method. Based on these displacements, a crack opening stress equation for an edge crack in a semi-infinite plate under uniform tension has been developed. The study shows that the crack opening stress is geometry-dependent, and the weight function method provides an effective and reliable tool to deal with such geometry dependence.

Role of hydrogen in stress corrosion cracking

International Nuclear Information System (INIS)

Mehta, M.L.

1981-01-01

Electrochemical basis for differentiation between hydrogen embrittlement and active path corrosion or anodic dissolution crack growth mechanisms is examined. The consequences of recently demonstrated acidification in crack tip region irrespective of electrochemical conditions at the bulk surface of the sample are that the hydrogen can evolve within the crack and may be involved in the cracking process. There are basically three aspects of hydrogen involvement in stress corrosion cracking. In dissolution models crack propagation is assumed to be caused by anodic dissolution on the crack tip sustained by cathodic reduction of hydrogen from electrolyte within the crack. In hydrogen induced structural transformation models it is postulated that hydrogen is absorbed locally at the crack tip producing structural changes which facilitate crack propagation. In hydrogen embrittlement models hydrogen is absorbed by stressed metal from proton reduction from the electrolyte within the crack and there is interaction between lattice and hydrogen resulting in embrittlement of material at crack tip facilitating crack propagation. In the present paper, the role of hydrogen in stress corrosion crack growth in high strength steels, austenitic stainless steels, titanium alloys and high strength aluminium alloys is discussed. (author)

The determination of the local conditions for void initiation in front of a crack tip for materials with second-phase particles

Energy Technology Data Exchange (ETDEWEB)

Sabirov, I. [Erich Schmid Institute of Materials Science, Austrian Academy of Sciences, Jahnstrasse 12, A-8700 Leoben (Austria)]. E-mail: sabirov@unileoben.ac.at; Duschlbauer, D. [Institute of Lightweight Design and Structural Biomechanics, Vienna University of Technology, Gusshausstrasse 27-29, A-1040 Vienna (Austria); Pettermann, H.E. [Institute of Lightweight Design and Structural Biomechanics, Vienna University of Technology, Gusshausstrasse 27-29, A-1040 Vienna (Austria); Kolednik, O. [Erich Schmid Institute of Materials Science, Austrian Academy of Sciences, Jahnstrasse 12, A-8700 Leoben (Austria)

2005-02-25

A procedure is proposed to determine, for second-phase particles near a crack tip, the maximum particle stresses at the moment of void initiation by either particle fracture or particle/matrix interface separation. A digital image analysis system is applied to perform a quantitative analysis of corresponding fracture surface regions from stereo image pairs taken in the scanning electron microscope. The fracture surface analysis is used to measure, for individual particles, the crack tip opening displacement at the moment of void initiation and the particle location with respect to the crack tip. From these data, the stress tensor at the moment of void initiation is calculated from the Hutchinson-Rice-Rosengren (HRR) field theory. The corresponding average local stresses within the particle are evaluated by a non-linear Mori-Tanaka-type approach. These stresses are compared to estimates according to the models by Argon et al. [A.S. Argon, J. Im, R. Safoglu, Metall. Trans. 6 (1975) 825] and Beremin [F.M. Beremin, Metall. Trans. 12 (1981) 723]. The procedure is demonstrated on an Al6061-10% Al{sub 2}O{sub 3} metal matrix composite.

Analysis of accuracy of Williams series approximation of stress field in cracked body – influence of area of interest around crack-tip on multi-parameter regression performance

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J. Sobek

2017-01-01

Full Text Available A study on the accuracy of an approximation of the stress field in a cracked body is presented. Crack-tip stress tensor is expressed using the linear elastic fracture mechanics (LEFM theory in this work, more precisely via its multi-parameter formulation, i.e. by Williams power series (WPS. Determination of coefficients of terms of this series is performed using a least squares-based regression technique known as over-deterministic method (ODM for which results from finite element (FE method computation are usually taken as inputs. Main attention is paid to a detailed analysis of a suitable selection of FE nodes whose results serve as the inputs to the employed method. Two different ways of FE nodal selection are compared – nodes selected from the crack tip vicinity lying at a ring of a certain radius versus nodes selected more or less uniformly from a specified part of the test specimen body. Comparison of these approaches is made with the help of procedures developed by the authors which enable both the determination of the coefficients of terms of the analytical WPS approximation of the stress field based on the FE results and the backward reconstruction of the field (again using WPS from those determined terms’ coefficients/functions. The wedge-splitting test (WST specimen with a crack is taken as example for the study.

Fracture toughness and fatigue crack propagation in cast irons with spheroidal vanadium carbides dispersed within martensitic matrix microstructure

International Nuclear Information System (INIS)

Uematsu, Y.; Tokaji, K.; Horie, T.; Nishigaki, K.

2007-01-01

Fracture toughness and fatigue crack propagation (FCP) have been studied using compact tension (CT) specimens of as-cast and subzero-treated materials in a cast iron with spheroidal vanadium carbides (VCs) dispersed in the martensitic matrix microstructure. X-ray diffraction (XRD) analysis revealed that retained austenite was transformed to martensite by subzero treatment. Vickers hardness was increased from 738 for the as-cast material to 782 for the subzero-treated material, which could be attributed to retained austenite to martensite transformation. The subzero-treated material exhibited lower fracture toughness than the as-cast material because soft and ductile retained austenite which possesses high fracture toughness was transformed to martensite in the subzero-treated material. Intrinsic FCP resistance after taking account of crack closure was decreased by the subzero treatment, which was attributed to the predominant crack propagation through the interface between VCs and the matrix and the straight crack path in the matrix microstructure

Cracks growth behaviors of commercial pure titanium under nanosecond laser irradiation for formation of nanostructure-covered microstructures (with sub-5-μm)

Science.gov (United States)

Pan, A. F.; Wang, W. J.; Mei, X. S.; Zheng, B. X.; Yan, Z. X.

2016-11-01

This study reported on the formation of sub-5-μm microstructures covered on titanium by cracks growth under 10-ns laser radiation at the wavelength of 532 nm and its induced light modification for production of nanostructures. The electric field intensity and laser power density absorbed by commercial pure titanium were computed to investigate the self-trapping introduced by cracks and the effect of surface morphology on laser propagation characteristics. It is found that nanostructures can form at the surface with the curvature radius below 20 μm. Meanwhile, variable laser fluences were applied to explore the evolution of cracks on commercial pure titanium with or without melt as spot overlap number increased. Experimental study was first performed at the peak laser fluence of 1.063 J/cm2 to investigate the microstructures induced only by cracks growth. The results demonstrated that angular microstructures with size between 1.68 μm and 4.74 μm was obtained and no nanostructure covered. Then, at the peak laser fluence of 2.126 J/cm2, there were some nanostructures covered on the melt-induced curved microstructured surface. However, surface molten material submerged in the most of cracks at the spot overlap number of 744, where the old cracks disappeared. The results indicated that there was too much molten material and melting time at the peak laser fluence of 2.126 J/cm2, which was not suitable for obtainment of perfect micro-nano structures. On this basis, peak laser fluence was reduced down to 1.595 J/cm2 and the sharp sub-5 μm microstructures with nanostructures covered was obtained at spot overlap number of 3720.

Crack-tip chemistry modeling of stage I stress corrosion cracking

International Nuclear Information System (INIS)

Jones, R.H.; Simonen, E.P.

1991-10-01

Stage I stress corrosion cracking usually exhibits a very strong K dependence with Paris law exponents of up to 30. 2 Model calculations indicate that the crack velocity in this regime is controlled by transport through a salt film and that the K dependence results from crack opening controlled salt film dissolution. An ionic transport model that accounts for both electromigration through the resistive salt film and Fickian diffusion through the aqueous solution was used for these predictions. Predicted crack growth rates are in excellent agreement with measured values for Ni with P segregated to the grain boundaries and tested in IN H 2 SO 4 at +900 mV. This salt film dissolution may be applicable to stage I cracking of other materials

Ultrasonic sizing of fatigue cracks

International Nuclear Information System (INIS)

Burns, D.J.

1983-12-01

Surface and buried fatigue cracks in steel plates have been sized using immersion probes as transmitters-receivers, angled to produce shear waves in the steel. Sizes have been estimated by identifying the ultrasonic waves diffracted from the crack tip and by measuring the time taken for a signal to travel to and from the crack tip. The effects of compression normal to a fatigue crack and of crack front curvature are discussed. Another diffraction technique, developed by UKAEA, Harwell, is reviewed

Fatigue crack tip damaging micromechanisms in a ferritic-pearlitic ductile cast iron

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Francesco Iacoviello

2015-07-01

Full Text Available Due to the peculiar graphite elements shape, obtained by means of a chemical composition control (mainly small addition of elements like Mg, Ca or Ce, Ductile Cast Irons (DCIs are able to offer the good castability of gray irons with the high mechanical properties of irons (first of all, toughness. This interesting properties combination can be improved both by means of the chemical composition control and by means of different heat treatments(e.g. annealing, normalizing, quenching, austempering etc. In this work, fatigue crack tip damaging micromechanisms in a ferritic-pearlitic DCI were investigated by means of scanning electron microscope observations performed on a lateral surface of Compact Type (CT specimens during the fatigue crack propagation test (step by step procedure, performed according to the “load shedding procedure”. On the basis of the experimental results, different fatigue damaging micromechanisms were identified, both in the graphite nodules and in the ferritic – pearlitic matrix.

Fatigue crack initiation in nickel-based superalloys studied by microstructure-based FE modeling and scanning electron microscopy

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Fried M.

2014-01-01

Full Text Available In this work stage I crack initiation in polycrystalline nickel-based superalloys is investigated by analyzing anisotropic mechanical properties, local stress concentrations and plastic deformation on the microstructural length scale. The grain structure in the gauge section of fatigue specimens was characterized by EBSD. Based on the measured data, a microstructure-based FE model could be established to simulate the strain and stress distribution in the specimens during the first loading cycle of a fatigue test. The results were in fairly good agreement with experimentally measured local strains. Furthermore, the onset of plastic deformation was predicted by identifying shear stress maxima in the microstructure, presumably leading to activation of slip systems. Measurement of plastic deformation and observation of slip traces in the respective regions of the microstructure confirmed the predicted slip activity. The close relation between micro-plasticity, formation of slip traces and stage I crack initiation was demonstrated by SEM surface analyses of fatigued specimens and an in-situ fatigue test in a large chamber SEM.

An investigation on the crack growth resistance of human tooth enamel: Anisotropy, microstructure and toughening

Science.gov (United States)

Yahyazadehfar, Mobin

The enamel of human teeth is generally regarded as a brittle material with low fracture toughness. Consequently, the contributions of this tissue in resisting tooth fracture and the importance of its complex microstructure have been largely overlooked. The primary objective of this dissertation is to characterize the role of enamel's microstructure and degree of decussation on the fracture behavior of human enamel. The importance of the protein content and aging on the fracture toughness of enamel were also explored. Incremental crack growth in sections of human enamel was achieved using a special inset Compact Tension (CT) specimen configuration. Crack extension was achieved in two orthogonal directions, i.e. longitudinal and transverse to the prism axes. Fracture surfaces and the path of crack growth path were evaluated using scanning electron microscopy (SEM) to understand the fundamental mechanisms of crack growth extension. Furthermore, a hybrid approach was adopted to quantify the contribution of toughening mechanisms to the overall toughness. Results of this investigations showed that human enamel exhibits rising R-curve for both directions of crack extension. Cracks extending transverse to the rods in the outer enamel achieved lower rise in toughness with crack extension, and significantly lower toughness (1.23 +/- 0.20 MPa·m 0.5) than in the inner enamel (1.96 +/- 0.28 MPa· 0.5) and in the longitudinal direction (2.01 +/- 0.21 MPa· 0.5). The crack growth resistance exhibited both anisotropy and inhomogeneity, which arise from the complex hierarchical microstructure and the decussated prism structure. Decussation causes deflection of cracks extending from the enamel surface inwards, and facilitates a continuation of transverse crack extension within the outer enamel. This process dissipates fracture energy and averts cracks from extending toward the dentin and vital pulp. This study is the first to investigate the importance of proteins and the effect of

Microstructural effects on the creep and crack propagation behaviors of γ-Ti aluminide alloy

International Nuclear Information System (INIS)

Lupinc, V.; Onofrio, G.; Nazmy, M.; Staubli, M.

1999-01-01

Gamma titanium aluminides class of materials possess several unique physical and mechanical properties. These characteristics can be attractive for specific industrial applications. By applying different heat treatment schedules one can change the microstructural features of this class of materials. In the present investigation, two heat treatment schedules were used to produce two different microstructures, duplex (D) and nearly lamellar (NL) in the cast and HIP'ed Ti-47Al-2W-0.5Si alloy. The tensile strength and creep behavior, in the 700--850 C temperature range, of this alloy have been determined and correlated to the corresponding microstructures. In addition, the fatigue crack propagation behavior in this alloy has been studied at different temperatures. The results on the creep behavior showed that the alloy with nearly lamellar microstructure has a strongly improved creep strength as compared with that of the duplex microstructure

Analysis of stress corrosion cracking in alloy 718 following commercial reactor exposure

Energy Technology Data Exchange (ETDEWEB)

Leonard, Keith J., E-mail: leonardk@ornl.gov [Oak Ridge National Laboratory, Oak Ridge, TN (United States); Gussev, Maxim N. [Oak Ridge National Laboratory, Oak Ridge, TN (United States); Stevens, Jacqueline N. [AREVA Inc., Lynchburg, VA (United States); Busby, Jeremy T. [Oak Ridge National Laboratory, Oak Ridge, TN (United States)

2015-11-15

Alloy 718 is generally considered a highly corrosion-resistant material but can still be susceptible to stress corrosion cracking (SCC). The combination of factors leading to SCC susceptibility in the alloy is not always clear enough. In the present work, alloy 718 leaf spring (LS) materials that suffered stress corrosion damage during two 24-month cycles in pressurized water reactor service, operated to >45 MWd/mtU burn-up, was investigated. Compared to archival samples fabricated through the same processing conditions, little microstructural and property changes occurred in the material with in-service irradiation, contrary to high dose rate laboratory-based experiments reported in literature. Though the lack of delta phase formation along grain boundaries would suggest a more SCC resistant microstructure, grain boundary cracking in the material was extensive. Crack propagation routes were explored through focused ion beam milling of specimens near the crack tip for transmission electron microscopy as well as in polished plan view and cross-sectional samples for electron backscatter diffraction analysis. It has been shown in this study that cracks propagated mainly along random high-angle grain boundaries, with the material around cracks displaying a high local density of dislocations. The slip lines were produced through the local deformation of the leaf spring material above their yield strength. The cause for local SCC appears to be related to oxidation of both slip lines and grain boundaries, which under the high in-service stresses resulted in crack development in the material.

The role of local strains from prior cold work on stress corrosion cracking of α-brass in Mattsson's solution

International Nuclear Information System (INIS)

Ulaganathan, Jaganathan; Newman, Roger C.

2014-01-01

The dynamic strain rate ahead of a crack tip formed during stress corrosion cracking (SCC) under a static load is assumed to arise from the crack propagation. The strain surrounding the crack tip would be redistributed as the crack grows, thereby having the effect of dynamic strain. Recently, several studies have shown cold work to cause accelerated crack growth rates during SCC, and the slip-dissolution mechanism has been widely applied to account for this via a supposedly increased crack-tip strain rate in cold worked material. While these interpretations consider cold work as a homogeneous effect, dislocations are generated inhomogeneously within the microstructure during cold work. The presence of grain boundaries results in dislocation pile-ups that cause local strain concentrations. The local strains generated from cold working α-brass by tensile elongation were characterized using electron backscatter diffraction (EBSD). The role of these local strains in SCC was studied by measuring the strain distributions from the same regions of the sample before cold work, after cold work, and after SCC. Though, the cracks did not always initiate or propagate along boundaries with pre-existing local strains from the applied cold work, the local strains surrounding the cracked boundaries had contributions from both the crack propagation and the prior cold work. - Highlights: • Plastic strain localization has a complex relationship with SCC susceptibility. • Surface relief created by cold work creates its own granular strain localization. • Cold work promotes crack growth but several other factors are involved

Thresholds of time dependent intergranular crack growth in a nickel disc alloy Alloy 720Li

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Li Hangyue

2014-01-01

Full Text Available At high temperatures in air, introducing a dwell period at the peak stress of fatigue cycles promotes time dependent intergranular crack growth which can increase crack growth rates by upto a few orders of magnitude from the rates of transgranular fatigue crack growth in superalloys. It is expected that time dependent intergranular crack growth in nickel-based superalloys may not occur below a critical mechanical driving force, ΔKth−IG, analogous to a fatigue threshold (ΔKth and a critical temperature, Tth. In this study, dwell fatigue crack growth tests have been carefully designed and conducted on Alloy 720Li to examine such thresholds. Unlike a fatigue threshold, the threshold stress intensity factor range for intergranular crack growth is observed to be highly sensitive to microstructure, dwell time and test procedure. The near threshold crack growth behaviour is made complex by the interactions between grain boundary oxidation embrittlement and crack tip stress relaxation. In general, lower ΔKth−IG values are associated with finer grain size and/or shorter dwell times. Often a load increasing procedure promotes stress relaxation and tends to lead to higher ΔKth−IG. When there is limited stress relaxation at the crack tip, similar ΔKth−IG values are measured with load increasing and load shedding procedures. They are generally higher than the fatigue threshold (ΔKth despite faster crack growth rates (da/dN in the stable crack growth regime. Time dependent intergranular crack growth cannot be activated below a temperature of 500 ∘C.

Tensile cracks in creeping solids

International Nuclear Information System (INIS)

Riedel, H.; Rice, J.R.

1979-02-01

The loading parameter determining the stress and strain fields near a crack tip, and thereby the growth of the crack, under creep conditions is discussed. Relevant loading parameters considered are the stress intensity factor K/sub I/, the path-independent integral C*, and the net section stress sigma/sub net/. The material behavior is modelled as elastic-nonlinear viscous where the nonlinear term describes power law creep. At the time t = 0 load is applied to the cracked specimen, and in the first instant the stress distribution is elastic. Subsequently, creep deformation relaxes the initial stress concentration at the crack tip, and creep strains develop rapidly near the crack tip. These processes may be analytically described by self-similar solutions for short times t. Small scale yielding may be defined. In creep problems, this means that elastic strains dominate almost everywhere except in a small creep zone which grows around the crack tip. If crack growth ensues while the creep zone is still small compared with the crack length and the specimen size, the stress intensity factor governs crack growth behavior. If the calculated creep zone becomes larger than the specimen size, the stresses become finally time-independent and the elastic strain rates can be neglected. In this case, the stress field is the same as in the fully-plastic limit of power law hardening plasticity. The loading parameter which determines the near tip fields uniquely is then the path-independent integral C*.K/sub I/ and C* characterize opposite limiting cases. The case applied in a given situation is decided by comparing the creep zone size with the specimen size and the crack length. Besides several methods of estimating the creep zone size, a convenient expression for a characteristic time is derived, which characterizes the transition from small scale yielding to extensive creep of the whole specimen

Motion of Defect Clusters and Dislocations at a Crack Tip of Irradiated Material

International Nuclear Information System (INIS)

Moon, Won Jin; Kwon, Sang Chul; Kim, Whung Whoe

2007-01-01

Effects of defect clusters on mechanical properties of irradiated materials have not been clarified until now. Two radiation hardening models have been proposed. One is a dispersed barrier hardening mechanism based on the Orowan hardening model. This explains defect clusters as barriers to a dislocation motion. Generally the dislocation would rather shear or remove the defect clusters than make so-called Orowan loops. And the other is a cascade induced source hardening mechanism, which explains defect clusters as a Cottrell atmosphere for dislocation motions. However, the above mechanisms can not explain the microstructure of deformed material after irradiation and the phenomenon of yield softening. These mechanisms are based on an immobility of clusters. But we observed defect clusters could move into a specific crystallographic direction easily. Through 3 times of High Voltage Electron Microscope analysis, defect clusters have been observed to make one dimensional motion without applied external stress. If very small defect clusters could move under a stress gradient due to interactions between clusters, we can suggest that the clusters will move more actively when a stress gradient is applied externally. In-situ tensile test at TEM, we confirmed that kind of motion. We suggest defect clusters can move into crack tip, a stress-concentrated area due to tensile stress gradient and dislocations move out from the area by shear stress. Therefore radiation hardening can be explained agglomeration of defect clusters at stress concentrated area prohibits a generation of dislocation and make an increase of yield point

Creep crack extension by grain-boundary cavitation

International Nuclear Information System (INIS)

Bassani, J.L.

1981-01-01

Recent work by Riedel and coworkers has led to various descriptions of stationary and moving crack tip fields under creep conditions. For stationary and growing cracks, several flow mechanisms (e.g., elastic, time-independent plastic, primary creep, and secondary creep) can dictate the analytical form of the crack tip field. In this paper, relationship between overall loading and crack velocities are modelled based upon grain-boundary cavity growth and coalescence within the zone of concentrated strain in the crack tip field. Coupled diffusion and creep growth of the cavities is considered. Overall crack extension is taken to be intermittent on a size scale equivalent to the size of a grain. Numerical results are presented for a center-cracked panel of 304 stainless steel. (author)

Environmental Fatigue Behaviors of CF8M Stainless Steel in 310 .deg. C Deoxygenated Water - Effects of Hydrogen and Microstructure

Energy Technology Data Exchange (ETDEWEB)

Jang, Hun; Cho, Pyungyeon; Jang, Changheui [KAIST, Daejeon (Korea, Republic of); Kim, Tae Soon [Korea Hydro and Nuclear Power Corporation, Seoul (Korea, Republic of)

2014-01-15

The effects of environment and microstructure on low cycle fatigue (LCF) behaviors of CF8M stainless steels containing 11% of ferrites were investigated in a 310 .deg. C deoxygenated water environment. The reduction of LCF life of CF8M in a 310 .deg. C deoxygenated water was smaller than 316LN stainless steels. Based on the microstructure and fatigue surface analyses, it was confirmed that the hydrogen induced cracking contributed to the reduction in LCF life for CF8M as well as for 316LN. However, many secondary cracks were found on the boundaries of ferrite phases in CF8M, which effectively reduced the stress concentration at the crack tip. Because of the reduced stress concentration, the accelerated fatigue crack growth by hydrogen induced cracking was less significant, which resulted in the smaller environmental effects for CF8M than 316LN in a 310 .deg. C deoxygenated water.

Effect of long term exposure at elevated temperature on the microstructural stability and micromechanics of fatigue crack growth of Ti-24Al-11Nb

International Nuclear Information System (INIS)

Aswath, P.B.

1994-01-01

Titanium intermetallics are being developed for long term applications at elevated temperatures. Typical approaches include the design of appropriate microstructure for room and elevated temperature fatigue resistance. However, a little explored area is the stability of these microstructures at elevated temperature and its effect on fatigue crack growth. A coarse two phase α 2 +β Widmanstaetten microstructure was studied. Microstructural stability and elemental segregation were studied as a function of exposure time for up to 500 hours at 800 C using transmission electron microscopy. Results indicate that the Widmanstaetten microstructure is metastable and the β phase breaks up into particles. The absence of a continuous β phase surrounding the α 2 phase reduces the resistance of the microstructure to fatigue crack growth at room temperature

An evaluation on fatigue crack growth in a fine-grained isotropic graphite

International Nuclear Information System (INIS)

Wang Hongtao; Sun Libin; Li Chenfeng; Shi Li; Wang Haitao

2012-01-01

Highlights: ► The propagation of micro- and macro-fatigue cracks in IG-11 graphite was studied. ► The curves of the fatigue crack growth rate versus the SIF range show three stages. ► The fatigue microcrack propagation is very sensitive to graphite's microstructures. ► Graphite's microstructures have no significant impact on fatigue macrocrack growth. ► The fatigue fracture surface indicates the fracture mechanism of the IG-11 graphite. - Abstract: The aim of this paper is to investigate the mechanism of fatigue crack propagation in IG-11 graphite, and determine the crack growth rate in relation to the stress level. Experimental studies were performed at both micro and macro scales. For fatigue microcrack propagation, single-edge-notch specimens were chosen for testing and the fatigue crack growth was measured in situ with a scanning electron microscope. For fatigue macrocrack propagation, CT specimens were used and the fatigue crack growth was measured with a high-accuracy optic microscope. Combining the two groups of experimental results, the following conclusions are derived: (1) The heterogeneous microstructures of the graphite material have significant impact on the fatigue microcrack growth, while their influence on fatigue macrocrack growth is very limited. (2) The relationship between the fatigue crack growth rate and the crack-tip stress intensity factor range can be expressed in the form of Paris formulae, which contains three stages: an initial rising part with a small slope, an abrupt rise with a very large acceleration, and a short final part with a small slope. (3) The fatigue fracture surface of the graphite material contains considerable sliding of leaf-shape graphite flakes combined with small cotton-shape plastic deformations. These sliding traces are approximately aligned at 45°, showing the main cause of the fatigue fracture is the shear stress. There are also a large amount of secondary cracks inside unit cells and on cell walls

Recent advances in modelling creep crack growth

International Nuclear Information System (INIS)

Riedel, H.

1988-08-01

At the time of the previous International Conference on Fracture, the C* integral had long been recognized as a promising load parameter for correlating crack growth rates in creep-ductile materials. The measured crack growth rates as a function of C* and of the temperature could be understood on the basis of micromechanical models. The distinction between C*-controlled and K I -controlled creep crack growth had been clarified and first attempts had been made to describe creep crack growth in the transient regime between elastic behavior and steady-state creep. This paper describes the progress in describing transient crack growth including the effect of primary creep. The effect of crack-tip geometry changes by blunting and by crack growth on the crack-tip fields and on the validity of C* is analyzed by idealizing the growing-crack geometry by a sharp notch and using recent solutions for the notch-tip fields. A few new three-dimensional calculations of C* are cited and important theoretical points are emphasized regarding the three-dimensional fields at crack tips. Finally, creep crack growth is described by continuum-damage models for which similarity solutions can be obtained. Crack growth under small-scale creep conditions turns out to be difficult to understand. Slightly different models yield very different crack growth rates. (orig.) With 4 figs

A study on fatigue crack growth behavior subjected to a single tensile overload

International Nuclear Information System (INIS)

Lee, S.Y.; Liaw, P.K.; Choo, H.; Rogge, R.B.

2011-01-01

Neutron diffraction and electric potential experiments were carried out to investigate the growth behavior of a fatigue crack subjected to a single tensile overload. The specific objectives were to (i) probe the crack tip deformation and fracture behaviors under applied loads; (ii) examine the overload-induced transient crack growth micromechanism; (iii) validate the effective stress intensity factor range based on the crack closure approach as the fatigue crack tip driving force; and (iv) establish a quantitative relationship between the crack tip driving force and crack growth behavior. Immediately after a single tensile overload was introduced and then unloaded, the crack tip became blunt and enlarged compressive residual stresses in both magnitude and zone size were observed around the crack tip. The results show that the combined contributions of the overload-induced enlarged compressive residual stresses and crack tip blunting with secondary cracks are responsible for the observed changes in the crack opening load and the resultant post-overload transient crack growth behavior.

In-situ investigation of crack propagation in {gamma}-TiAl alloys using atomic force, focus ion beam and scanning electron microscopy

Energy Technology Data Exchange (ETDEWEB)

Iqbal, Farasat; Goeken, Mathias [Lehrstuhl Allgemeine Werkstoffeigenschaften, Friedrich-Alexander-Universitaet Erlangen-Nuernberg (Germany); Pyczak, Florian [GKSS Research Centre Geesthacht, Geesthacht (Germany)

2009-07-01

The present study is focused on crack propagation mechanism in Ti-45Al-1Cr and Ti-45Al-5Nb alloys with lamellar microstructure. Atomic force microscopy (AFM) is a versatile technique to study the crack propagation in-situ. AFM was employed to investigate the local deformations near the crack tip. Scanning electron microscopy (SEM) supplements the in-situ observations and was used to get a basic understanding of the crack propagation path over larger distances.A focused ion beam (FIB) was used to investigate the structures and deformation traces underneath the surface. It is concluded that the {gamma}/{alpha}2 interfaces act as favorable sites for new interfacial crack nucleation and also for interlamellar crack propagation. Nucleation of new cracks was often preceded by the interaction of deformation twins with interfaces and also by strong shear band activity in the {gamma}-TiAl lamellae visible as significant surface topography in AFM.Mostly the underneath crack path follows the {gamma}/{alpha}2 interface similar to the situation observed at the surface. The local misorientation measured with electron backscattered diffraction (EBSD) shows {gamma}-lamellae as the region of high deformation as compare to neighboring {alpha}2 -lamellae around the crack tip and its surroundings.

The effect of crack branching on the residual lifetime of machine components containing stress corrosion cracks

International Nuclear Information System (INIS)

Magdowski, R.M.; Uggowitzer, P.J.; Speidel, M.O.

1985-01-01

A comparison is presented of theoretical, numerical and experimental investigations concerning the effect of crack branching on the reduction of stress intensity at the tip of single cracks. The results indicate that the division of a single crack into n branches reduces the stress intensity at the branch tips by a factor of about 1/√n. This permits branched cracks to grow to larger depths before becoming critical. The implication is that longer residual lifetimes and longer operating times between inspections can be calculated for machine components with growing branched stress corrosion cracks. (author)

Hydrogen-Induced Delayed Cracking in TRIP-Aided Lean-Alloyed Ferritic-Austenitic Stainless Steels

Directory of Open Access Journals (Sweden)

Suvi Papula

2017-06-01

Full Text Available Susceptibility of three lean-alloyed ferritic-austenitic stainless steels to hydrogen-induced delayed cracking was examined, concentrating on internal hydrogen contained in the materials after production operations. The aim was to study the role of strain-induced austenite to martensite transformation in the delayed cracking susceptibility. According to the conducted deep drawing tests and constant load tensile testing, the studied materials seem not to be particularly susceptible to delayed cracking. Delayed cracks were only occasionally initiated in two of the materials at high local stress levels. However, if a delayed crack initiated in a highly stressed location, strain-induced martensite transformation decreased the crack arrest tendency of the austenite phase in a duplex microstructure. According to electron microscopy examination and electron backscattering diffraction analysis, the fracture mode was predominantly cleavage, and cracks propagated along the body-centered cubic (BCC phases ferrite and α’-martensite. The BCC crystal structure enables fast diffusion of hydrogen to the crack tip area. No delayed cracking was observed in the stainless steel that had high austenite stability. Thus, it can be concluded that the presence of α’-martensite increases the hydrogen-induced cracking susceptibility.

A study on fatigue crack growth behavior subjected to a single tensile overload: Part II. Transfer of stress concentration and its role in overload-induced transient crack growth

International Nuclear Information System (INIS)

Lee, S.Y.; Choo, H.; Liaw, P.K.; An, K.; Hubbard, C.R.

2011-01-01

The combined effects of overload-induced enlarged compressive residual stresses and crack tip blunting with secondary cracks are suggested to be responsible for the observed changes in the crack opening load and resultant post-overload transient crack growth behavior [Lee SY, Liaw PK, Choo H, Rogge RB, Acta Mater 2010;59:485-94]. In this article, in situ neutron diffraction experiments were performed to quantify the influence of the combined effects by investigating the internal-stress evolution at various locations away from the crack tip. In the overload-retardation period, stress concentration occurs in the crack blunting region (an overload point) until a maximum crack arrest load is reached. The stress concentration is then transferred from the blunting region to the propagating crack tip (following the overload), requiring a higher applied load, as the closed crack is gradually opened. The transfer phenomena of the stress concentration associated with a crack opening process account for the nonlinearity of strain response in the vicinity of the crack tip. The delaying action of stress concentration at the crack tip is understood in conjunction with the concept of a critical stress (i.e. the stress required to open the closed crack behind the crack tip). A linear relationship between Δε eff and ΔK eff provides experimental support for the hypothesis that ΔK eff can be considered as the fatigue crack tip driving force.

Equation of short fatigue crack growth law of 1Cr18Ni9Ti weld metal

International Nuclear Information System (INIS)

Zhao Yongxiang; Yang Bing; Gao Qing

2005-01-01

The method is investigated for characterizing the short fatigue crack (SFC) behaviour of 1Cr18Ni9Ti weld metal by the 'effective short fatigue crack criterion'. Three considerations are given. Firstly, the dominant effective short fatigue crack (DESFC) behaviour is a result of the interaction and evolution of the collective SFCs and, therefore, it is deemed suitable to describe their collective behaviour. Secondly, the significant character of microstructural short crack (MSC) regime and physical short crack (PSC) regime for the behaviour of SFCs indicates that it should be well exhibited in the characterization. Thirdly, the stronger irregular behaviour of SFCs indicates the single parameter of cyclic stress or strain amplitude for representing driving force of DESFC growth may be not appropriated. A new growth law for the collective SFCs is derived from a consideration of the local cyclic strain energy density driving the DESFC initiation in the initial zone and, then, driving the DESFC growth in the zones around its tips. The final form of this law is relative to the total cyclic strain energy density of remote fields, which circle the initial zone and, then, the zones around the DESFC tips. Availability has been indicated by an analysis of the test data of present material. (authors)

A comparison of conventional local approach and the short crack approach to fatigue crack initiation at a notch

Energy Technology Data Exchange (ETDEWEB)

Ranganathan, Narayanaswami; Leroy, Rene; Tougui, Abdellah [Laboratoire de Mecanique et Rheologie, Universite Francois Rabelais de Tours, Polytech Tours, Departement Mecanique et Conception de Systemes, Tours (France)

2009-09-15

Methods to estimate fatigue crack initiation life at a notch tip are compared. The methods used determine the strain amplitudes at the notch tip using Neuber's or Glinka's approximation. In conventional approaches, equivalent-damage levels are determined, using appropriate strain-life relationships coupled with damage-summation models. In the short-crack approach, a crack-like defect is assumed to exist at the notch tip. It is shown that the short-crack concept can be successfully applied to predict crack-initiation behavior at a notch. Model predictions are compared with carefully designed experiments. It is shown that model predictions are very close to experimentally measured lives under an aircraft-wing loading spectrum. (Abstract Copyright [2009], Wiley Periodicals, Inc.)

Prediction of pure water stress corrosion cracking (PWSCC) in nickel base alloys using crack growth rate models

International Nuclear Information System (INIS)

Thompson, C.D.; Krasodomski, H.T.; Lewis, N.; Makar, G.L.

1995-01-01

The Ford/Andresen slip dissolution SCC model, originally developed for stainless steel components in BWR environments, has been applied to Alloy 600 and Alloy X-750 tested in deaerated pure water chemistry. A method is described whereby the crack growth rates measured in compact tension specimens can be used to estimate crack growth in a component. Good agreement was found between model prediction and measured SCC in X-750 threaded fasteners over a wide range of temperatures, stresses, and material condition. Most data support the basic assumption of this model that cracks initiate early in life. The evidence supporting a particular SCC mechanism is mixed. Electrochemical repassivation data and estimates of oxide fracture strain indicate that the slip dissolution model can account for the observed crack growth rates, provided primary rather than secondary creep rates are used. However, approximately 100 cross-sectional TEM foils of SCC cracks including crack tips reveal no evidence of enhanced plasticity or unique dislocation patterns at the crack tip or along the crack to support a classic slip dissolution mechanism. No voids, hydrides, or microcracks are found in the vicinity of the crack tips creating doubt about classic hydrogen related mechanisms. The bulk oxide films exhibit a surface oxide which is often different than the oxides found within a crack. Although bulk chromium concentration affects the rate of SCC, analytical data indicates the mechanism does not result from chromium depletion at the grain boundaries. The overall findings support a corrosion/dissolution mechanism but not one necessarily related to slip at the crack tip

Strain gradient plasticity-based modeling of hydrogen environment assisted cracking

DEFF Research Database (Denmark)

Martínez Pañeda, Emilio; Niordson, Christian Frithiof; P. Gangloff, Richard

2016-01-01

Finite element analysis of stress about a blunt crack tip, emphasizing finite strain and phenomenologicaland mechanism-based strain gradient plasticity (SGP) formulations, is integrated with electrochemical assessment of occluded-crack tip hydrogen (H) solubility and two H-decohesion models...... to predict hydrogen environment assisted crack growth properties. SGP elevates crack tip geometrically necessary dislocation density and flow stress, with enhancement declining with increasing alloy strength. Elevated hydrostatic stress promotes high-trapped H concentration for crack tip damage......; it is imperative to account for SGP in H cracking models. Predictions of the threshold stress intensity factor and H-diffusion limited Stage II crack growth rate agree with experimental data for a high strength austenitic Ni-Cusuperalloy (Monel®K-500) and two modern ultra-high strength martensitic steels (Aer...

In situ observation of fatigue crack initiation and propagation behavior of a high-Nb TiAl alloy at 750 °C

Energy Technology Data Exchange (ETDEWEB)

Min, Zhang [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Xi-ping, Song, E-mail: xpsong@skl.ustb.edu.cn [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Long, Yu; Hong-liang, Li [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Ze-hui, Jiao; Hui-chen, Yu [National Key Laboratory of Science and Technology on Advanced High Temperature Structural Materials, Beijing Institute of Aeronautical Materials, Beijing 100095 (China)

2015-01-12

In this paper, the fatigue crack initiation and propagation behavior of a high-Nb TiAl alloy with nearly lamellar microstructure was studied by in situ scanning electron microscope observation at 750 °C. Dog-bone shaped specimens with a single-edge notch were used in the test. The results showed that the fatigue crack initiated first at the central portion of the notch, and then shifted to the edge portion. As the cycle numbers went on increasing, these cracks joined together and formed a main fatigue crack, which could propagate along the surface of the specimen. During the fatigue crack propagation two or three propagation stages were found depending on the microstructure of the crack tip. When the fatigue crack was parallel to the lamellar laths, it exhibited the rapid, steady and accelerated propagation stages successively, while when the fatigue crack was perpendicular to the lamellar laths, it exhibited only the steady and accelerated propagation stages, with no rapid propagation stage being found. In these different propagation stages the fatigue crack propagation rates were different and depended intensively on the lamellar laths orientation, lamellar colony size, equiaxed gamma grains and peak stress intensity factor K{sub max}. Based on the experimental data it was concluded that the fatigue crack initiation lifetime was much longer than the propagation lifetime for the single-edge notched specimens at 750 °C.

In situ observation of fatigue crack initiation and propagation behavior of a high-Nb TiAl alloy at 750 °C

International Nuclear Information System (INIS)

Min, Zhang; Xi-ping, Song; Long, Yu; Hong-liang, Li; Ze-hui, Jiao; Hui-chen, Yu

2015-01-01

In this paper, the fatigue crack initiation and propagation behavior of a high-Nb TiAl alloy with nearly lamellar microstructure was studied by in situ scanning electron microscope observation at 750 °C. Dog-bone shaped specimens with a single-edge notch were used in the test. The results showed that the fatigue crack initiated first at the central portion of the notch, and then shifted to the edge portion. As the cycle numbers went on increasing, these cracks joined together and formed a main fatigue crack, which could propagate along the surface of the specimen. During the fatigue crack propagation two or three propagation stages were found depending on the microstructure of the crack tip. When the fatigue crack was parallel to the lamellar laths, it exhibited the rapid, steady and accelerated propagation stages successively, while when the fatigue crack was perpendicular to the lamellar laths, it exhibited only the steady and accelerated propagation stages, with no rapid propagation stage being found. In these different propagation stages the fatigue crack propagation rates were different and depended intensively on the lamellar laths orientation, lamellar colony size, equiaxed gamma grains and peak stress intensity factor K max . Based on the experimental data it was concluded that the fatigue crack initiation lifetime was much longer than the propagation lifetime for the single-edge notched specimens at 750 °C

Fatigue crack growth from a cracked elastic particle into a ductile matrix

NARCIS (Netherlands)

Groh, S.; Olarnrithinun, S.; Curtin, W. A.; Needleman, A.; Deshpande, V. S.; Van der Giessen, E.

2008-01-01

The monotonic and cyclic crack growth rate of cracks is strongly influenced by the microstructure. Here, the growth of cracks emanating from pre-cracked micron-scale elastic particles and growing into single crystals is investigated, with a focus on the effects of (i) plastic confinement due to the

Modeling time-dependent corrosion fatigue crack propagation in 7000 series aluminum alloys

Science.gov (United States)

Mason, Mark E.; Gangloff, Richard P.

1994-01-01

Stress corrosion cracking and corrosion fatigue experiments were conducted with the susceptible S-L orientation of AA7075-T651, immersed in acidified and inhibited NaCl solution, to provide a basis for incorporating environmental effects into fatigue crack propagation life prediction codes such as NASA FLAGRO. This environment enhances da/dN by five to ten-fold compared to fatigue in moist air. Time-based crack growth rates from quasi-static load experiments are an order of magnitude too small for accurate linear superposition prediction of da/dN for loading frequencies above 0.001 Hz. Alternate methods of establishing da/dt, based on rising-load or ripple-load-enhanced crack tip strain rate, do not increase da/dt and do not improve linear superposition. Corrosion fatigue is characterized by two regimes of frequency dependence; da/dN is proportional to f(exp -1) below 0.001 Hz and to F(exp 0) to F(exp -0.1) for higher frequencies. Da/dN increases mildly both with increasing hold-time at K(sub max) and with increasing rise-time for a range of loading waveforms. The mild time-dependence is due to cycle-time-dependent corrosion fatigue growth. This behavior is identical for S-L nd L-T crack orientations. The frequency response of environmental fatigue in several 7000 series alloys is variable and depends on undefined compositional or microstructural variables. Speculative explanations are based on the effect of Mg on occluded crack chemistry and embritting hydrogen uptake, or on variable hydrogen diffusion in the crack tip process zone. Cracking in the 7075/NaCl system is adequately described for life prediction by linear superposition for prolonged load-cycle periods, and by a time-dependent upper bound relationship between da/dN and delta K for moderate loading times.

An evaluation on fatigue crack growth in a fine-grained isotropic graphite

Energy Technology Data Exchange (ETDEWEB)

Wang Hongtao; Sun Libin [Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing 100084 (China); Li Chenfeng [College of Engineering, Swansea University, Singleton Park, Swansea SA2 8PP (United Kingdom); Shi Li [Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing 100084 (China); Wang Haitao, E-mail: wanght@tsinghua.edu.cn [Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing 100084 (China)

2012-09-15

Highlights: Black-Right-Pointing-Pointer The propagation of micro- and macro-fatigue cracks in IG-11 graphite was studied. Black-Right-Pointing-Pointer The curves of the fatigue crack growth rate versus the SIF range show three stages. Black-Right-Pointing-Pointer The fatigue microcrack propagation is very sensitive to graphite's microstructures. Black-Right-Pointing-Pointer Graphite's microstructures have no significant impact on fatigue macrocrack growth. Black-Right-Pointing-Pointer The fatigue fracture surface indicates the fracture mechanism of the IG-11 graphite. - Abstract: The aim of this paper is to investigate the mechanism of fatigue crack propagation in IG-11 graphite, and determine the crack growth rate in relation to the stress level. Experimental studies were performed at both micro and macro scales. For fatigue microcrack propagation, single-edge-notch specimens were chosen for testing and the fatigue crack growth was measured in situ with a scanning electron microscope. For fatigue macrocrack propagation, CT specimens were used and the fatigue crack growth was measured with a high-accuracy optic microscope. Combining the two groups of experimental results, the following conclusions are derived: (1) The heterogeneous microstructures of the graphite material have significant impact on the fatigue microcrack growth, while their influence on fatigue macrocrack growth is very limited. (2) The relationship between the fatigue crack growth rate and the crack-tip stress intensity factor range can be expressed in the form of Paris formulae, which contains three stages: an initial rising part with a small slope, an abrupt rise with a very large acceleration, and a short final part with a small slope. (3) The fatigue fracture surface of the graphite material contains considerable sliding of leaf-shape graphite flakes combined with small cotton-shape plastic deformations. These sliding traces are approximately aligned at 45 Degree-Sign , showing the

Influence of Structure and Microstructure on Deformation Localization and Crack Growth in NiTi Shape Memory Alloys

Science.gov (United States)

Paul, Partha P.; Fortman, Margaret; Paranjape, Harshad M.; Anderson, Peter M.; Stebner, Aaron P.; Brinson, L. Catherine

2018-04-01

Porous NiTi shape memory alloys have applications in the biomedical and aerospace fields. Recent developments in metal additive manufacturing have made fabrication of near-net-shape porous products with complicated geometries feasible. There have also been developments in tailoring site-specific microstructures in metals using additive manufacturing. Inspired by these developments, we explore two related mechanistic phenomena in a simplified representation of porous shape memory alloys. First, we computationally elucidate the connection between pore geometry, stress concentration around pores, grain orientation, and strain-band formation during tensile loading of NiTi. Using this, we present a method to engineer local crystal orientations to mitigate the stress concentrations around the pores. Second, we experimentally document the growth of cracks around pores in a cyclically loaded superelastic NiTi specimen. In the areas of stress concentration around holes, cracks are seen to grow in large grains with [1 1 0] oriented along the tensile axis. This combined work shows the potential of local microstructural engineering in reducing stress concentration and increasing resistance to propagation of cracks in porous SMAs, potentially increasing the fatigue life of porous SMA components.

Stress corrosion cracking of duplex stainless steels in caustic solutions

Science.gov (United States)

Bhattacharya, Ananya

susceptibility. Annealed and water quenched specimens were found to be immune to SCC in caustic environment. Aging treatment at 800°C gave rise to sigma and chi precipitates in the DSS. However, these sigma and chi precipitates, known to initiate cracking in DSS in chloride environment did not cause any cracking of DSS in caustic solutions. Aging of DSS at 475°C had resulted in '475°C embrittlement' and caused cracks to initiate in the ferrite phase. This was in contrast to the cracks initiating in the austenite phase in the as-received DSS. Alloy composition and microstructure of DSS as well as solution composition (dissolved ionic species) was also found to affect the electrochemical behavior and passivation of DSS which in turn plays a major role in stress corrosion crack initiation and propagation. Corrosion rates and SCC susceptibility of DSS was found to increase with addition of sulfide to caustic solutions. Corrosion films on DSS, characterized using XRD and X-ray photoelectron spectroscopy, indicated that the metal sulfide compounds were formed along with oxides at the metal surface in the presence of sulfide containing caustic environments. These metal sulfide containing passive films are unstable and hence breaks down under mechanical straining, leading to SCC initiations. The overall results from this study helped in understanding the mechanism of SCC in caustic solutions. Favorable slip systems in the austenite phase of DSS favors slip-induced local film damage thereby initiating a stress corrosion crack. Repeated film repassivation and breaking, followed by crack tip dissolution results in crack propagation in the austenite phase of DSS alloys. Result from this study will have a significant impact in terms of identifying the alloy compositions, fabrication processes, microstructures, and environmental conditions that may be avoided to mitigate corrosion and stress corrosion cracking of DSS in caustic solutions.

Microstructural characterization of Charpy-impact-tested nanostructured bainite

Energy Technology Data Exchange (ETDEWEB)

Tsai, Y.T.; Chang, H.T.; Huang, B.M. [Department of Materials Science and Engineering, National Taiwan University, Taipei 10617, Taiwan, ROC (China); Huang, C.Y. [Iron and Steel R& D Department, China Steel Corporation, Kaohsiung, Taiwan, ROC (China); Yang, J.R., E-mail: jryang@ntu.edu.tw [Department of Materials Science and Engineering, National Taiwan University, Taipei 10617, Taiwan, ROC (China)

2015-09-15

In this work, a possible cause of the extraordinary low impact toughness of nanostructured bainite has been investigated. The microstructure of nanostructured bainite consisted chiefly of carbide-free bainitic ferrite with retained austenite films. X-ray diffractometry (XRD) measurement indicated that no retained austenite existed in the fractured surface of the Charpy-impact-tested specimens. Fractographs showed that cracks propagated mainly along bainitic ferrite platelet boundaries. The change in microstructure after impact loading was verified by transmission electron microscopy (TEM) observations, confirming that retained austenite was completely transformed to strain-induced martensite during the Charpy impact test. However, the zone affected by strained-induced martensite was found to be extremely shallow, only to a depth of several micrometers from the fracture surface. It is appropriately concluded that upon impact, as the crack forms and propagates, strain-induced martensitic transformation immediately occurs ahead of the advancing crack tip. The successive martensitic transformation profoundly facilitates the crack propagation, resulting in the extremely low impact toughness of nanostructured bainite. Retained austenite, in contrast to its well-known beneficial role, has a deteriorating effect on toughness during the course of Charpy impact. - Highlights: • The microstructure of nanostructured bainite consisted of nano-sized bainitic ferrite subunits with retained austenite films. • Special sample preparations for SEM, XRD and TEM were made, and the strain-affected structures have been explored. • Retained austenite films were found to transform into martensite after impact loading, as evidenced by XRD and TEM results. • The zone of strain-induced martensite was found to extend to only several micrometers from the fracture surface. • The poor Charpy impact toughness is associated with the fracture of martensite at a high strain rate during

Effect of microstructure on the sulphide stress cracking susceptibility of a high strength pipeline steel

Energy Technology Data Exchange (ETDEWEB)

Ramirez, E. [Centro de Investigacion en Ingenieria y Ciencias Aplicadas-UAEM, Av. Universidad 1001, 62209-Cuernavaca, Mor. (Mexico); Gonzalez-Rodriguez, J.G. [Centro de Investigacion en Ingenieria y Ciencias Aplicadas-UAEM, Av. Universidad 1001, 62209-Cuernavaca, Mor. (Mexico)], E-mail: ggonzalez@uaem.mx; Torres-Islas, A.; Serna, S. [Centro de Investigacion en Ingenieria y Ciencias Aplicadas-UAEM, Av. Universidad 1001, 62209-Cuernavaca, Mor. (Mexico); Campillo, B. [Intituto de Ciencias Fisicas-Facultad de Quimicas-Universidad Nacional Autonoma de Mexico Cuernavaca, Mor. (Mexico); Dominguez-Patino, G. [Centro de Investigacion en Ingenieria y Ciencias Aplicadas-UAEM, Av. Universidad 1001, 62209-Cuernavaca, Mor. (Mexico); Juarez-Islas, J.A. [Instituto de Investigaciones en Materiales-Universidad Nacional Autonoma de Mexico, Circuito Exterior S/N, Cd. Universitaria, C.P. 04510, Mexico, D.F. (Mexico)

2008-12-15

The sulphide stress cracking (SSC) susceptibility of a newly developed high strength microalloyed steel with three different microstructures has been evaluated using the slow strain rate testing (SSRT) technique. Studies were complemented with potentiodynamic polarization curves and hydrogen permeation measurements. Material included a C-Mn steel having Ni, Cu, and Mo as main microalloying elements with three microstructures: martensitic, ferritic and ferritic + bainitic. Testing temperatures included 25, 50, 70 and 90 deg. C. Detailed SEM observations of the microstructure and fracture surfaces were done to identify possible degradation mechanisms. The results showed that in all cases, the corrosion rate, number of hydrogen atoms at the surface and the percentage reduction in area increased with temperature. The steel with a martensitic microstructure had the highest SSC susceptibility at all temperatures, whereas the ferritic steels were susceptible only at 25 deg. C, and the most likely mechanism is hydrogen embrittlement assisted by anodic dissolution.

Modified Dugdale crack models - some easy crack relations

DEFF Research Database (Denmark)

Nielsen, Lauge Fuglsang

1997-01-01

the same strength as a plain Dugdale model. The critical energy release rates Gamma_CR, however, become different. Expressions (with easy computer algorithms) are presented in the paper which relate critical energy release rates and crack geometry to arbitrary cohesive stress distributions.For future...... lifetime analysis of viscoelastic materials strain energy release rates, crack geometries, and cohesive stress distributions are considered as related to sub-critical loads sigma stress-deformation tests......The Dugdale crack model is widely used in materials science to predict strength of defective (cracked) materials. A stable Dugdale crack in an elasto-plastic material is prevented from spreading by uniformly distributed cohesive stresses acting in narrow areas at the crack tips. These stresses...

On the dynamic fracture toughness and crack tip strain behavior of nuclear pressure vessel steel: Application of electromagnetic force

International Nuclear Information System (INIS)

Yagawa, G.; Yoshimura, S.

1986-01-01

This paper is concerned with the application of the electromagnetic force to the determination of the dynamic fracture toughness of materials. Taken is an edge-cracked specimen which carries a transient electric current and is simply supported in a steady magnetic field. As a result of their interaction, the dynamic electromagnetic force occurs in the whole body of the specimen, which is then deformed to fracture in the opening mode of cracking. Using the electric potential and the J-R curve methods to determine the dynamic crack initiation point in the experiment, together with the finite element method to calculate the extended J-integral with the effects of the electromagnetic force and inertia, the dynamic fracture toughness values of nuclear pressure vessel steel A508 class 3 are evaluated over a wide temperature range from lower to upper shelves. The strain distribution near the crack tip in the dynamic process of fracture is also obtained by applying a computer picture processing. (orig.)

Dynamic ductile fracture of a central crack

Science.gov (United States)

Tsai, Y. M.

1976-01-01

A central crack, symmetrically growing at a constant speed in a two dimensional ductile material subject to uniform tension at infinity, is investigated using the integral transform methods. The crack is assumed to be the Dugdale crack, and the finite stress condition at the crack tip is satisfied during the propagation of the crack. Exact expressions of solution are obtained for the finite stress condition at the crack tip, the crack shape, the crack opening displacement, and the energy release rate. All those expressions are written as the product of explicit dimensional quantities and a nondimensional dynamic correction function. The expressions reduce to the associated static results when the crack speed tends to zero, and the nondimensional dynamic correction functions were calculated for various values of the parameter involved.

Mechanisms of hydrogen induced delayed cracking in hydride forming materials

International Nuclear Information System (INIS)

Dutton, R.; Nuttall, K.; Puls, M.P.; Simpson, L.A.

1977-01-01

Mechanisms which have been formulated to describe delayed hydrogen cracking in hydride-forming metals are reviewed and discussed. Particular emphasis is placed on the commercial alloy Zr--2.5% Nb (Cb) which is extensively used in nuclear reactor core components. A quantitative model for hydrogen cracking in this material is presented and compared with available experimental data. The kinetics of crack propagation are controlled by the growth of hydrides at the stressed crack tip by the diffusive ingress of hydrogen into this region. The driving force for the diffusion flux is provided by the local stress gradient which interacts with both hydrogen atoms in solution and hydrogen atoms being dissolved and reprecipitated at the crack tip. The model is developed using concepts of elastoplastic fracture mechanics. Stage I crack growth is controlled by hydrides growing in the elastic stress gradient, while Stage II is controlled by hydride growth in the plastic zone at the crack tip. Recent experimental observations are presented which indicate that the process occurs in an intermittent fashion; hydride clusters accumulate at the crack tip followed by unstable crack advance and subsequent crack arrest in repeated cycles

Mechanisms of hydrogen induced delayed cracking in hydride forming materials

International Nuclear Information System (INIS)

Dutton, R.; Nuttall, K.; Puls, M.P.; Simpson, L.A.

1977-01-01

Mechanisms which have been formulated to describe delayed hydrogen cracking in hydride-forming metals are reviewed and discussed. Particular emphasis is placed on the commercial alloy Zr-2.5 pct Nb which is extensively used in nuclear reactor core components. A quantitative model for hydrogen cracking in this material is presented and compared with available experimental data. The kinetics of crack propagation are controlled by the growth of hydrides at the stressed crack tip by the diffusive ingress of hydrogen into this region. The driving force for the diffusion flux is provided by the local stress gradient which interacts with both hydrogen atoms in solution and hydrogen atoms being dissolved and reprecipitated at the crack tip. The model is developed using concepts of elastoplastic fracture mechanics. Stage I crack growth is controlled by hydrides growing in the elastic stress gradient, while Stage II is controlled by hydride growth in the plastic zone at the crack tip. Recent experimental observations are presented which indicate that the process occurs in an intermittent fashion; hydride clusters accumulate at the crack tip followed by unstable crack advance and subsequent crack arrest in repeated cycles. 55 refs., 6 figs

Microstructure modeling and crystal plasticity simulations for the evaluation of fatigue crack initiation in α-iron specimen including an elliptic defect

Energy Technology Data Exchange (ETDEWEB)

Briffod, Fabien, E-mail: briffod@rme.mm.t.u-tokyo.ac.jp; Shiraiwa, Takayuki; Enoki, Manabu

2017-05-17

In this study, fatigue crack initiation in pure α-iron is investigated through a microstructure-sensitive framework. At first, synthetic microstructures are modeled based on an anisotropic tessellation that accounts for the information of the grains morphology extracted from electron backscatter diffraction (EBSD) analysis. Low-cycle fatigue experiments under strain-controlled conditions are conducted in order to calibrate a crystal plasticity model and a J{sub 2} model including isotropic and kinematic hardening. A critical plane fatigue indicator parameter (FIP) based on the Tanaka-Mura model is then presented to evaluate the location and quantify the driving force for the formation of a crack. The FIP is averaged over several potential crack paths within each grain defined by the intersection between a given slip plane and the plane of the model thus accounting for both the lattice orientation and morphology of the grain. Several fatigue simulations at various stress amplitudes are conducted using a sub-modeling technique for the attribution of boundary conditions on the polycrystalline aggregate models including an elliptic defect. The influence of the microstructure attributes and stress level on the location and amplitude of the FIP are then quantified and discussed.

Method of measurement of near tip field of fast propagating cracks by means of interferometry; Hikari kansho ni yoru kosoku shinten kiretsu sentanbu no oryokuba keisokuho

Energy Technology Data Exchange (ETDEWEB)

Suzuki, s.; Miyazaki, F. [Toyohashi University of Technology, Aichi (Japan); Nakane, K. [Nitto Denko Corp., Osaka (Japan)

1994-12-15

The measurement by an interference method at the tip of fast propagating cracks was investigated. To clarify the direction-dependent problem of dynamic cracks in a higher-order term, a high-precision stress field must be measured in every direction. In this method, the propagated interference fringes near the crack tip are shot at a speed of some hundreds of m/sec, and the coefficient of dynamic stress extension is obtained from the expression given when the number of fringes (`m`) in the interferences fringes is differentiated partially. The information below was obtained. The stress field in every direction can be analyzed by the interference method. However, the interference fringes in an area of absolute {theta} < 120{degree} are radially spread from the crack tip, so the precision of the interference fringes in the {gamma} direction deteriorates. In this area, the above partial differential is higher in precision when {alpha}m/{alpha}{theta} is used instead of {alpha}m/{alpha}{gamma}. The stress extension coefficient obtained by a caustic method can be verified if a stress field of {theta} = {plus_minus}72{degree} is analyzed by the interference method. By shooting in this optical system, the COD measurement, the K-value measurement of caustic light, and the stress field measurement by an interference method can be done simultaneously. 17 refs., 11 figs.

Effect of microstructure and environment on the crack growth behaviour on Inconel 718 alloy at 650/sup 0/C under fatigue, creep and combined loading

Energy Technology Data Exchange (ETDEWEB)

Pedron, J P; Pineau, A

1982-11-01

The crack growth properties of various microstructures developed in one heat of Inconel 718 alloy were investigated at 650/sup 0/C under air and vacuum environments. The microstructures included fine-grained material (ASTM grain sizes 6-8), coarse-grained material (ASTM grain sizes 3-4) and material of a necklace structure (ASTM grain sizes 3-4 and 8-10). The effect of grain boundary ..beta.. (Ni/sub 3/Nb) phase precipitation was also studied. Continuous fatigue, creep and creep-fatigue conditions were examined. For continuous fatigue the influence of frequency was investigated over the range between 5x10/sup -2/ and 20 Hz. For creep-fatigue conditions, hold times of 10 and 300 s were superimposed on a 5x10/sup -2/ Hz triangular wave shape signal. It was shown that the grain boundary microstructure had a very strong effect when the fatigue crack propagation behaviour was essentially time dependent. This effect is associated with the occurrence of brittle intergranular fracture and dramatic increases in crack growth rate. The microstructure had no effect under vacuum testing.

A Continuum-Atomistic Analysis of Transgranular Crack Propagation in Aluminum

Science.gov (United States)

Yamakov, V.; Saether, E.; Glaessgen, E.

2009-01-01

A concurrent multiscale modeling methodology that embeds a molecular dynamics (MD) region within a finite element (FEM) domain is used to study plastic processes at a crack tip in a single crystal of aluminum. The case of mode I loading is studied. A transition from deformation twinning to full dislocation emission from the crack tip is found when the crack plane is rotated around the [111] crystallographic axis. When the crack plane normal coincides with the [112] twinning direction, the crack propagates through a twinning mechanism. When the crack plane normal coincides with the [011] slip direction, the crack propagates through the emission of full dislocations. In intermediate orientations, a transition from full dislocation emission to twinning is found to occur with an increase in the stress intensity at the crack tip. This finding confirms the suggestion that the very high strain rates, inherently present in MD simulations, which produce higher stress intensities at the crack tip, over-predict the tendency for deformation twinning compared to experiments. The present study, therefore, aims to develop a more realistic and accurate predictive modeling of fracture processes.

Relationship between stress corrosion cracking and low frequency fatigue-corrosion of alloy 600 in PWR primary water

International Nuclear Information System (INIS)

Bosch, C.

1998-01-01

Stress corrosion cracking of PWR vessel head adapters is a main problem for nuclear industry. With the aim to better understand the influence of the mechanical parameters on the cracking phenomena (by stress corrosion (SCC) or fatigue corrosion (FC)) of alloy 600 exposed to primary PWR coolant, a parametrical study has been carried out. Crack propagation tests on CT test specimens have been implemented under static loads (stress corrosion tests) or low frequency cyclic loads (fatigue corrosion tests). Results (frequency influence, type of cycles, ratio charge on velocities and propagation modes of cracks) have allowed to characterize the transition domain between the crack phenomena of SCC and FC. With the obtained results, it has been possible too to differentiate the effects due to environmental factors and the effects due to mechanical factors. At last, a quantitative fractographic study and the observations of the microstructure at the tip of crack have led to a better understanding of the transitions of the crack propagation mode between the SCC and the FC. (O.M.)

Propagation of stress corrosion cracks in alpha-brasses

Energy Technology Data Exchange (ETDEWEB)

Beggs, Dennis Vinton [Univ. of Illinois, Urbana-Champaign, IL (United States)

1981-01-01

Transgranular and intergranular stress corrosion cracks were investigated in alpha-brasses in a tarnishing ammoniacal solution. Surface observation indicated that the transgranular cracks propagated discontinuously by the sudden appearance of a fine crack extending several microns ahead of the previous crack tip, often associated with the detection of a discrete acoustic emission (AE). By periodically increasing the deflection, crack front markings were produced on the resulting fracture surfaces, showing that the discontinuous propagation of the crack trace was representative of the subsurface cracking. The intergranular crack trace appeared to propagate continuously at a relatively blunt crack tip and was not associated with discrete AE. Under load pulsing tests with a time between pulses, Δt greater than or equal to 3 s, the transgranular fracture surfaces always exhibited crack front markings which corresponded with the applied pulses. The spacing between crack front markings, Δx, decreased linearly with Δt. With Δt less than or equal to 1.5 s, the crack front markings were in a one-to-one correspondence with applied pulses only at relatively long crack lengths. In this case, Δx = Δx* which approached a limiting value of 1 μm. No crack front markings were observed on intergranular fracture surfaces produced during these tests. It is concluded that transgranular cracking occurs by discontinuous mechanical fracture of an embrittled region around the crack tip, while intergranular cracking results from a different mechanism with cracking occurring via the film-rupture mechanism.

Influence of metallurgical variables on the velocity of crack propagation by delayed hydride cracking (DHC) in Zr-Nb

International Nuclear Information System (INIS)

Cirimelo, Pablo G.

2002-01-01

In the present thesis work the propagation of cracks due to the delayed hydride cracking (DHC) mechanism in Zr-2,5 % Nb pressure tubes is analyzed. For this purpose two different type of tubes of different origin were used: CANDU type (Canada) and RBMK type (Russia). The analyzed figurative parameters were: critical temperature Tc (highest temperature at which DHC phenomenon could occur) and crack propagation velocity by DHC, Vp, in the axial direction. The influence of the memory effect (phenomenon proper of hydride precipitation) was studied, as well as the type of cracks (fatigue or DHC) on Tc. However, no influence of these effects was found. Instead, it was found that Tc varies with the hydrogen content of the specimen, in agreement with previous works. Samples obtained from tubes with different microstructures and similar amounts of hydrogen presented similar Tc values. It was also shown that DHC propagation could occur without precipitated hydrides in the volume. Besides, Vp determinations were performed in temperature ranges and hydrogen amounts of technological importance. Two techniques were set up in order to determine Vp at different temperatures in a single specimen, thus saving time and material. An Arrhenius type variation was found for Vp vs. temperature, for temperatures lower than that corresponding to precipitation. For higher temperatures, but lower than the critical one, velocity decreases with temperature. Determination of Vp vs. temperature was performed for the two above-mentioned materials, whose microstructure and hardness were previously characterized. For RBMK material, which presents a spheroidal β phase, the velocity was lower than the corresponding to CANDU material, in which β phase is formed by continuous plates. In addition, yield stress σ Y is lower in RBMK material, which presents lower Vp. However, it is considered that the effect of microstructure is more important on Vp since it highly affects diffusion of hydrogen from the

Multi-parameter crack tip stress state description for estimation of fracture process zone extent in silicate composite WST specimens

Czech Academy of Sciences Publication Activity Database

Veselý, V.; Sobek, J.; Šestáková, L.; Frantík, P.; Seitl, Stanislav

2013-01-01

Roč. 7, č. 25 (2013), s. 69-78 ISSN 1971-8993 R&D Projects: GA ČR(CZ) GAP104/11/0833; GA ČR(CZ) GAP105/11/1551 Institutional support: RVO:68081723 Keywords : Near-crack tip fields * Williams series * higher-order terms * stress field approximation * wedge splitting test * fracture process zone Subject RIV: JL - Materials Fatigue, Friction Mechanics

Attractive and repulsive cracks in a heterogeneous material

International Nuclear Information System (INIS)

Cortet, Pierre-Philippe; Huillard, Guillaume; Vanel, Loïc; Ciliberto, Sergio

2008-01-01

We study experimentally the paths of an assembly of cracks growing in interaction in a heterogeneous two-dimensional elastic brittle material submitted to uniaxial stress. For a given initial crack assembly geometry, we observe two types of crack path. The first one corresponds to a repulsion followed by an attraction on one end of the crack and a tip-to-tip attraction on the other end. The second one corresponds to a pure attraction. Only one of the crack path types is observed in a given sample. Thus, selection between the two types appears as a statistical collective process

Loading nature of the interfacial cracks in a joint component under fusion-relevant thermal loads

International Nuclear Information System (INIS)

You, J.H.

1998-01-01

One of the standard design concepts for divertor components in a fusion reactor is the bonded joint structure. Understanding the loading nature of interfacial cracks are significant for the assessment of structural integrity of divertor joint components. In this paper, the thermomechanical loading nature of interfacial cracks is discussed. A bi-material joint element consisting of the CFC/TZM system is considered. A typical fusion operation condition is simulated assuming a pulsed high heat flux loading. Stress singularities near the interfacial crack tips are characterized quantitatively in terms of the fracture mechanical parameters. The evolution of the stress intensity factors and the energy release rate during the given transient thermal load are determined. The difference in loading characteristics between the edge crack and the center crack is discussed. High heat flux cycling tests are performed on brazed CFC/TZM divertor elements in an electron beam test facility. The microstructures of the damaged interface agree with the predicted fracture modes. The loading nature and possible failure mechanisms are discussed for a fusion-relevant thermal loading. (orig.)

Microstructural evolution and stress-corrosion-cracking behavior of thermally aged Ni-Cr-Fe alloy

International Nuclear Information System (INIS)

Yoo, Seung Chang; Choi, Kyoung Joon; Kim, Taeho; Kim, Si Hoon; Kim, Ju Young; Kim, Ji Hyun

2016-01-01

Highlights: • Effects of long-term thermal aging on the nickel-based Alloy 600 were investigated. • Heat treatments simulating thermal aging were conducted by considering Cr diffusion. • Nano-indentation test results show hardening of thermally aged materials. • Thermally aged materials are more susceptible to stress corrosion cracking. • The property changes are attributed to the formation and evolution of precipitates. - Abstract: To understand the effect of long-term thermal aging in power plant systems, representative thick-walled Alloy 600 was prepared and thermally aged at 400 °C to fabricate samples with thermal aging effects similar to service operating conditions. Changes of microstructures, mechanical properties, and stress corrosion cracking susceptibility were investigated mainly through electron backscatter diffraction, nanoindentation, and high-temperature slow strain rate test. The formation of abundant semi-continuous precipitates with chromium depletion at grain boundaries was observed after thermally aged for 10 equivalent years. Also, alloys thermally aged for 10 equivalent years of thermal aging exhibited the highest susceptibility to stress corrosion cracking.

Threshold intensity factors as lower boundaries for crack propagation in ceramics

Directory of Open Access Journals (Sweden)

Walter Per-Ole

2004-11-01

Full Text Available Abstract Background Slow crack growth can be described in a v (crack velocity versus KI (stress intensity factor diagram. Slow crack growth in ceramics is attributed to corrosion assisted stress at the crack tip or at any pre-existing defect in the ceramic. The combined effect of high stresses at the crack tip and the presence of water or body fluid molecules (reducing surface energy at the crack tip induces crack propagation, which eventually may result in fatigue. The presence of a threshold in the stress intensity factor, below which no crack propagation occurs, has been the subject of important research in the last years. The higher this threshold, the higher the reliability of the ceramic, and consequently the longer its lifetime. Methods We utilize the Irwin K-field displacement relation to deduce crack tip stress intensity factors from the near crack tip profile. Cracks are initiated by indentation impressions. The threshold stress intensity factor is determined as the time limit of the tip stress intensity when the residual stresses have (nearly disappeared. Results We determined the threshold stress intensity factors for most of the all ceramic materials presently important for dental restorations in Europe. Of special significance is the finding that alumina ceramic has a threshold limit nearly identical with that of zirconia. Conclusion The intention of the present paper is to stress the point that the threshold stress intensity factor represents a more intrinsic property for a given ceramic material than the widely used toughness (bend strength or fracture toughness, which refers only to fast crack growth. Considering two ceramics with identical threshold limits, although with different critical stress intensity limits, means that both ceramics have identical starting points for slow crack growth. Fast catastrophic crack growth leading to spontaneous fatigue, however, is different. This growth starts later in those ceramic materials

Cohesive zone model for intergranular slow crack growth in ceramics: influence of the process and the microstructure

International Nuclear Information System (INIS)

Romero de la Osa, M; Olagnon, C; Chevalier, J; Estevez, R; Tallaron, C

2011-01-01

Ceramic polycrystals are prone to slow crack growth (SCG) which is stress and environmentally assisted, similarly to observations reported for silica glasses. The kinetics of fracture are known to be dependent on the load level, the temperature and the relative humidity. In addition, evidence is available on the influence of the microstructure on the SCG rate with an increase in the crack velocity with decreasing the grain size. Crack propagation takes place beyond a load threshold, which is grain size dependent. We present a cohesive zone model for the intergranular failure process. The methodology accounts for an intrinsic opening that governs the length of the cohesive zone and allows the investigation of grain size effects. A rate and temperature-dependent cohesive model is proposed (Romero de la Osa M, Estevez R et al 2009 J. Mech. Adv. Mater. Struct. 16 623–31) to mimic the reaction–rupture mechanism. The formulation is inspired by Michalske and Freiman's picture (Michalske and Freiman 1983 J. Am. Ceram. Soc. 66 284–8) together with a recent study by Zhu et al (2005 J. Mech. Phys. Solids 53 1597–623) of the reaction–rupture mechanism. The present investigation extends a previous work (Romero de la Osa et al 2009 Int. J. Fracture 158 157–67) in which the problem is formulated. Here, we explore the influence of the microstructure in terms of grain size, their elastic properties and residual thermal stresses originating from the cooling from the sintering temperature down to ambient conditions. Their influence on SCG for static loadings is reported and the predictions compared with experimental trends. We show that the initial stress state is responsible for the grain size dependence reported experimentally for SCG. Furthermore, the account for the initial stresses enables the prediction of a load threshold below which no crack growth is observed: a crack arrest takes place when the crack path meets a region in compression

Modelling probabilistic fatigue crack propagation rates for a mild structural steel

OpenAIRE

Correia, J.A.F.O.; de Jesus, A.M.P.; Fernández-Canteli, A.

2014-01-01

A class of fatigue crack growth models based on elastic–plastic stress–strain histories at the crack tip region and local strain-life damage models have been proposed in literature. The fatigue crack growth is regarded as a process of continuous crack initializations over successive elementary material blocks, which may be governed by smooth strain-life damage data. Some approaches account for the residual stresses developing at the crack tip in the actual crack driving force asse...

Fracture Mechanics Analyses for Interface Crack Problems - A Review

Science.gov (United States)

Krueger, Ronald; Shivakumar, Kunigal; Raju, Ivatury S.

2013-01-01

Recent developments in fracture mechanics analyses of the interfacial crack problem are reviewed. The intent of the review is to renew the awareness of the oscillatory singularity at the crack tip of a bimaterial interface and the problems that occur when calculating mode mixity using numerical methods such as the finite element method in conjunction with the virtual crack closure technique. Established approaches to overcome the nonconvergence issue of the individual mode strain energy release rates are reviewed. In the recent literature many attempts to overcome the nonconvergence issue have been developed. Among the many approaches found only a few methods hold the promise of providing practical solutions. These are the resin interlayer method, the method that chooses the crack tip element size greater than the oscillation zone, the crack tip element method that is based on plate theory and the crack surface displacement extrapolation method. Each of the methods is validated on a very limited set of simple interface crack problems. However, their utility for a wide range of interfacial crack problems is yet to be established.

The effect of crack blunting on the competition between dislocation nucleation and cleavage

Science.gov (United States)

Fischer, Lisa L.; Beltz, Glenn E.

2001-03-01

To better understand the ductile versus brittle fracture behavior of crystalline materials, attention should be directed towards physically realistic crack geometries. Currently, continuum models of ductile versus brittle behavior are typically based on the analysis of a pre-existing sharp crack in order to use analytical solutions for the stress fields around the crack tip. This paper examines the effects of crack blunting on the competition between dislocation nucleation and atomic decohesion using continuum methods. We accomplish this by assuming that the crack geometry is elliptical, which has the primary advantage that the stress fields are available in closed form. These stress field solutions are then used to calculate the thresholds for dislocation nucleation and atomic decohesion. A Peierls-type framework is used to obtain the thresholds for dislocation nucleation, in which the region of the slip plane ahead of the crack develops a distribution of slip discontinuity prior to nucleation. This slip distribution increases as the applied load is increased until an instability is reached and the governing integral equation can no longer be solved. These calculations are carried out for various crack tip geometries to ascertain the effects of crack tip blunting. The thresholds for atomic decohesion are calculated using a cohesive zone model, in which the region of the crack front develops a distribution of opening displacement prior to atomic decohesion. Again, loading of the elliptical crack tip eventually results in an instability, which marks the onset of crack advance. These calculations are carried out for various crack tip geometries. The results of these separate calculations are presented as the critical energy release rates versus the crack tip radius of curvature for a given crack length. The two threshold curves are compared simultaneously to determine which failure mode is energetically more likely at various crack tip curvatures. From these

Creep, Fatigue and Environmental Interactions and Their Effect on Crack Growth in Superalloys

Science.gov (United States)

Telesman, J.; Gabb, T. P.; Ghosn, L. J.; Smith, T.

2017-01-01

Complex interactions of creep/fatigue/environment control dwell fatigue crack growth (DFCG) in superalloys. Crack tip stress relaxation during dwells significantly changes the crack driving force and influence DFCG. Linear Elastic Fracture Mechanics, Kmax, parameter unsuitable for correlating DFCG behavior due to extensive visco-plastic deformation. Magnitude of remaining crack tip axial stresses controls DFCG resistance due to the brittle-intergranular nature of the crack growth process. Proposed a new empirical parameter, Ksrf, which incorporates visco-plastic evolution of the magnitude of remaining crack tip stresses. Previous work performed at 704C, extend the work to 760C.

Creep crack growth in phosphorus alloyed oxygen free copper

Energy Technology Data Exchange (ETDEWEB)

Wu, Rui; Seitisleam, Facredin (Swerea KIMAB (Sweden)); Sandstroem, Rolf; Jin, Lai-Zhe (Materials Science and Engineering, Royal Inst. of Technology (Sweden))

2011-01-15

Using standard compact tension (CT) specimens taken from a pierce and draw cylinder, creep crack growth (CCG) has been studied in phosphorus-alloyed oxygen-free copper (Cu-OFP) parent metal at 22, 75, 175, and 215 deg C. Pre- and post-test metallography are performed. At higher temperatures the rupture time of CCG is shorter by a factor up of 65 than that of uniaxial at same stress/reference stress. At 175 and 215 deg C, crack does grow by creep about 10 mm before final instantaneous failure. In contrast, there is hardly any visible crack growth at 22 and 75 deg C. The tests were interrupted after 5000 to 13000 hours. For ruptured tests at 175 and 215 deg C, strongly elongated and deformed grains are observed adjacent to crack. Extensive and intergranular creep cavities and microcracks are found several mm around crack. For interrupted tests at 22 and 75 deg C, strongly elongated and deformed grains, creep cavities, as well as microcracks are observed close to crack tip. Surface cracks from both sides have initiated and grown about 45 deg to the load direction towards inside. For the interrupted tests, hardness adjacent to crack tip has more than doubled because of work hardening, or heavy deformation. This is consistent with large crack tip opening. The true strain at the crack tip is estimated to 10 and 4 for the tests at 22 and 75 deg C, respectively. The stress state behind the crack tip has been modelled with FEM. Stress relaxation after loading has also been taken into account. A model for the creep damage based on the creep strain rate has been formulated that can describe the uniaxial creep rupture data without fitting parameters. Based on the formulation for the creep damage, a model for the crack propagation has been set up. When the creep damage has reached the value unity in front of the crack tip, the crack is assumed to propagate. Taking multiaxial effects into account the observed life times of the CT specimens can be well described. The multiaxial

Creep crack growth in phosphorus alloyed oxygen free copper

International Nuclear Information System (INIS)

Wu, Rui; Seitisleam, Facredin; Sandstroem, Rolf; Jin, Lai-Zhe

2011-01-01

Using standard compact tension (CT) specimens taken from a pierce and draw cylinder, creep crack growth (CCG) has been studied in phosphorus-alloyed oxygen-free copper (Cu-OFP) parent metal at 22, 75, 175, and 215 deg C. Pre- and post-test metallography are performed. At higher temperatures the rupture time of CCG is shorter by a factor up of 65 than that of uniaxial at same stress/reference stress. At 175 and 215 deg C, crack does grow by creep about 10 mm before final instantaneous failure. In contrast, there is hardly any visible crack growth at 22 and 75 deg C. The tests were interrupted after 5000 to 13000 hours. For ruptured tests at 175 and 215 deg C, strongly elongated and deformed grains are observed adjacent to crack. Extensive and intergranular creep cavities and microcracks are found several mm around crack. For interrupted tests at 22 and 75 deg C, strongly elongated and deformed grains, creep cavities, as well as microcracks are observed close to crack tip. Surface cracks from both sides have initiated and grown about 45 deg to the load direction towards inside. For the interrupted tests, hardness adjacent to crack tip has more than doubled because of work hardening, or heavy deformation. This is consistent with large crack tip opening. The true strain at the crack tip is estimated to 10 and 4 for the tests at 22 and 75 deg C, respectively. The stress state behind the crack tip has been modelled with FEM. Stress relaxation after loading has also been taken into account. A model for the creep damage based on the creep strain rate has been formulated that can describe the uniaxial creep rupture data without fitting parameters. Based on the formulation for the creep damage, a model for the crack propagation has been set up. When the creep damage has reached the value unity in front of the crack tip, the crack is assumed to propagate. Taking multiaxial effects into account the observed life times of the CT specimens can be well described. The multiaxial

Dendritic microstructure and hot cracking of laser additive manufactured Inconel 718 under improved base cooling

Energy Technology Data Exchange (ETDEWEB)

Chen, Yuan; Lu, Fenggui; Zhang, Ke; Nie, Pulin; Elmi Hosseini, Seyed Reza; Feng, Kai, E-mail: fengkai@sjtu.edu.cn; Li, Zhuguo, E-mail: lizg@sjtu.edu.cn

2016-06-15

The base cooling effect was improved by imposing the continuous water flow on the back of the substrate during the laser additive manufacturing of Inconel 718 (IN718). The dendritic microstructure, crystal orientation and hot cracking behavior were studied by using optical microscopy (OM), scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD) techniques. The results showed that the crystal orientation was increased by increasing the base cooling effect during the deposition. Also, highly ordered columnar dendrites were established, and mono-crystalline texture was constructed in the final clad. It was fund that the effect of solidification cracking on the properties of final clad was negligible since it was only generated at the top region of the deposit, while liquation cracking was produced and remained in the heat affected zone (HAZ) and needed to be carefully controlled. The susceptibility to the liquation cracking showed a high dependence on the grain boundary misorientation, which was considered to be attributed to the stability of interdendritic liquation films, as well as the magnitude of local stress concentration in the last stage of solidification. - Highlights: • The base cooling effect was increased during laser additive manufacturing. • Highly ordered dendrites were established under improved base cooling. • The crystal orientation was increased by improving the base cooling effect. • Liquation cracking tendency was reduced due to the increase of base cooling. • Liquation cracking increased with the increase of grain boundary misorientation.

Dendritic microstructure and hot cracking of laser additive manufactured Inconel 718 under improved base cooling

International Nuclear Information System (INIS)

Chen, Yuan; Lu, Fenggui; Zhang, Ke; Nie, Pulin; Elmi Hosseini, Seyed Reza; Feng, Kai; Li, Zhuguo

2016-01-01

The base cooling effect was improved by imposing the continuous water flow on the back of the substrate during the laser additive manufacturing of Inconel 718 (IN718). The dendritic microstructure, crystal orientation and hot cracking behavior were studied by using optical microscopy (OM), scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD) techniques. The results showed that the crystal orientation was increased by increasing the base cooling effect during the deposition. Also, highly ordered columnar dendrites were established, and mono-crystalline texture was constructed in the final clad. It was fund that the effect of solidification cracking on the properties of final clad was negligible since it was only generated at the top region of the deposit, while liquation cracking was produced and remained in the heat affected zone (HAZ) and needed to be carefully controlled. The susceptibility to the liquation cracking showed a high dependence on the grain boundary misorientation, which was considered to be attributed to the stability of interdendritic liquation films, as well as the magnitude of local stress concentration in the last stage of solidification. - Highlights: • The base cooling effect was increased during laser additive manufacturing. • Highly ordered dendrites were established under improved base cooling. • The crystal orientation was increased by improving the base cooling effect. • Liquation cracking tendency was reduced due to the increase of base cooling. • Liquation cracking increased with the increase of grain boundary misorientation.

Infrared thermography study of the fatigue crack propagation

Directory of Open Access Journals (Sweden)

O.A. Plekhov

2012-07-01

Full Text Available The work is devoted to the experimental study of heat dissipation process caused by fatigue crack propagation. To investigate a spatial and time temperature evolution at the crack tip set of experiments was carried out using specimens with pre-grown centered fatigue crack. An original mathematical algorithm for experimental data treatment was developed to obtain a power of heat source caused by plastic deformation at crack tip. The algorithm includes spatial-time filtration and relative motion compensation procedures. Based on the results of mathematical data treatment, we proposed a way to estimate the values of J-integral and stress intensity factor for cracks with pronounced the plastic zone.

Fast fracture: an adiabatic restriction on thermally activated crack propagation

Energy Technology Data Exchange (ETDEWEB)

Burns, S.J.

1978-01-01

Slow, isothermal, crack propagation is widely suspected to be rate controlled by thermally activated plastic deformation in the crack tip region. Adiabatic conditions are generally established in the fracture modified material at the tip of a crack during fast fracture. The temperature of this material is not the temperature of the specimen and is generally not measured during fast fracture. Thus, a complete thermodynamic description of adiabatic crack propagation data can not be made. When the slow, isothermal, crack propagation mechanisms are assumed to be operative during adiabatic crack propagation then certain predictions can be made. For example: the changes in the driving force due to temperature and rate are always in the opposite sense; there is no minimum in the driving force versus crack velocity without a change in mechanism; the temperature rise in the crack tip fracture modified material is determined mainly by the activation enthalpy for crack propagation; the interpretation of fast fracture structural steel data from simple plastic models is suspect since these materials have dissimilar isothermal temperature dependencies.

Microstructure and stress corrosion cracking of the fusion boundary region in an alloy 182-A533B low alloy steel dissimilar weld joint

International Nuclear Information System (INIS)

Hou, Juan; Peng, Qunjia; Takeda, Yoichi; Kuniya, Jiro; Shoji, Tetsuo

2010-01-01

Research highlights: → High-angle misorientation at FB, type-II and type-I boundaries. → Highest residual strain and hardness in the zone between FB and type-II boundary. → Type-II and type-I boundaries had lower resistance to SCC growth than the FB. → Crack growth blunted by pitting at the FB. → Reactivation of crack growth from the pitting by oxidation along the grain boundary. - Abstract: Stress corrosion cracking (SCC) in the fusion boundary (FB) region of an Alloy 182-A533B low alloy steel (LAS) dissimilar weld joint in high temperature water doped with sulfate was studied following a microstructure characterization of the FB region. The microstructure characterization suggested the type-II and type-I boundaries in the dilution zone (DZ) adjacent to the FB had lower resistance to SCC growth than the FB. Crack propagating perpendicular to the FB in the DZ was observed to be blunted by pitting at the FB, followed by the reactivation from the pitting by localized oxidation along the grain boundary in LAS.

Dislocations, the elastic energy momentum tensor and crack propagation

International Nuclear Information System (INIS)

Lung, Chi-wei

1979-07-01

Based upon dislocation theory, some stress intensity factors can be calculated for practical cases. The results obtained by this method have been found to agree fairly well with the results obtained by the conventional fracture mechanics. The elastic energy momentum tensor has been used to calculate the force acting on the crack tip. A discussion on the kinetics of migration of impurities to the crack tip was given. It seems that the crack tip sometimes may be considered as a singularity in an elastic field and the fundamental law of classical field theory is applicable on the problem in fracture of materials. (author)

Fracture mechanics of piezoelectric solids with interface cracks

CERN Document Server

Govorukha, Volodymyr; Loboda, Volodymyr; Lapusta, Yuri

2017-01-01

This book provides a comprehensive study of cracks situated at the interface of two piezoelectric materials. It discusses different electric boundary conditions along the crack faces, in particular the cases of electrically permeable, impermeable, partially permeable, and conducting cracks. The book also elaborates on a new technique for the determination of electromechanical fields at the tips of interface cracks in finite sized piezoceramic bodies of arbitrary shape under different load types. It solves scientific problems of solid mechanics in connection with the investigation of electromechanical fields in piezoceramic bodies with interface cracks, and develops calculation models and solution methods for plane fracture mechanical problems for piecewise homogeneous piezoceramic bodies with cracks at the interfaces. It discusses the “open” crack model, which leads to a physically unrealistic oscillating singularity at the crack tips, and the contact zone model for in-plane straight interface cracks betw...

Analysis of steady-state ductile crack growth

DEFF Research Database (Denmark)

Niordson, Christian

1999-01-01

The fracture strength under quasi-static steady-state crack growth in an elastic-plastic material joined by a laser weld is analyzed. Laser welding gives high mismatch between the yield stress within the weld and the yield stress in the base material. This is due to the fast termic cycle, which...... the finite element mesh remains fixed relative to the tip of the growing crack. Fracture is modelled using two different local crack growth criteria. One is a crack opening displacement criterion, while the other is a model in which a cohesive zone is imposed in front of the crack tip along the fracture zone....... Both models predict that in general a thinner laser weld gives higher interface strength. Furthermore, both fracture criteria show, that the preferred path of the crack is close outside the weld material; a phenomenon also observed in experiments....

3-D growth of a short fatigue crack within a polycrystalline microstructure studied using combined diffraction and phase-contrast X-ray tomography

Energy Technology Data Exchange (ETDEWEB)

Herbig, Michael [Universite de Lyon, Lyon, MATEIS, UMR5510 CNRS, 69621 Villeurbanne (France); King, Andrew [GKSS-Research Centre, Geesthacht (Germany); Reischig, Peter [Karlsruhe Institute of Technology, Eggenstein-Leopoldshafen (Germany); Proudhon, Henry [MINES ParisTech, Centre des materiaux, CNRS UMR 7633, BP 87, 91003 Evry Cedex (France); Lauridsen, Erik M. [Riso-DTU, Technical University of Denmark, Roskilde (Denmark); Marrow, James [Manchester Materials Science Centre, Manchester (United Kingdom); Buffiere, Jean-Yves [Universite de Lyon, Lyon, MATEIS, UMR5510 CNRS, 69621 Villeurbanne (France); Ludwig, Wolfgang, E-mail: wolfgang.ludwig@insa-lyon.fr [Universite de Lyon, Lyon, MATEIS, UMR5510 CNRS, 69621 Villeurbanne (France); European Synchrotron Radiation Facility, Grenoble, France, BP 220, 38043 Grenoble (France)

2011-01-15

X-ray diffraction contrast tomography is a recently developed, non-destructive synchrotron imaging technique which characterizes microstructure and grain orientation in polycrystalline materials in three dimensions. By combining it with propagation-based phase-contrast tomography it is possible to get a full picture description for the analysis of local crack growth rate of short fatigue cracks in three dimensions: the three-dimensional crack morphology at different propagation stages, and the shape and orientation of the grains around the crack. An approach has been developed on the metastable beta titanium alloy Ti 21S that allows for visualization and analysis of the growth rate and crystallographic orientation of the fracture surface.

3-D growth of a short fatigue crack within a polycrystalline microstructure studied using combined diffraction and phase-contrast X-ray tomography

International Nuclear Information System (INIS)

Herbig, Michael; King, Andrew; Reischig, Peter; Proudhon, Henry; Lauridsen, Erik M.; Marrow, James; Buffiere, Jean-Yves; Ludwig, Wolfgang

2011-01-01

X-ray diffraction contrast tomography is a recently developed, non-destructive synchrotron imaging technique which characterizes microstructure and grain orientation in polycrystalline materials in three dimensions. By combining it with propagation-based phase-contrast tomography it is possible to get a full picture description for the analysis of local crack growth rate of short fatigue cracks in three dimensions: the three-dimensional crack morphology at different propagation stages, and the shape and orientation of the grains around the crack. An approach has been developed on the metastable beta titanium alloy Ti 21S that allows for visualization and analysis of the growth rate and crystallographic orientation of the fracture surface.

Towards a quantification of stress corrosion mechanisms: numerical simulations of hydrogen-dislocations at the very crack tip

International Nuclear Information System (INIS)

Chateau, J.P.

1999-01-01

We discuss the respective roles played by anodic dissolution and hydrogen in SCC mechanisms of f.c.c. materials, by studying the fracture of copper in nitrite for which we compare the results with that previously obtained in 316L steel in hot chloride. It is surprising to note that even the crystallographies at the scale of the micron are different, the macroscopic inclination of the fracture surfaces are the same. In the case of 316L steel, the formation of strong pile-ups in the presence of hydrogen leads to a zigzag fracture along alternated slip planes in the most general case. In the absence of hydrogen, as in copper, this mechanism effectively disappears. Furthermore, numerical simulations of crack shielding by dislocations emitted on one plane predict the macroscopic inclination. It shows that it is due to the mere dissolution which confines slip activity at the very crack tip in f.c.c. materials. In order to quantify the mechanism involved in 316L steel, we developed simulations which numerically solve the coupled diffusion and elasticity equations for hydrogen in the presence of a crack and shielding dislocations. They reproduce the mechanisms of hydrogen segregation on edge dislocations and of a localised softening effect by decreasing pair interactions. These mechanisms lead to i) a localisation of hydrogen embrittlement along the activated slip planes, ii) an increase of the dislocation density in pile-ups, and iii) a decrease of the cross slip probability. These three factors enhance micro-fracture at the head of a pile-up, which is responsible of the zigzag fracture. Introducing the free surface effects for hydrogen, we point out a new mechanism: the inhibition of dislocation sources at the crack tip, which is relevant with the brittle fracture surfaces observed in some cases in 316L steel. The quantification of these different mechanisms allows to give a relation between the local fracture possibility and the macroscopic parameters. A general law for

Stress intensity factor at the tip of cladding incipient crack in RIA-simulating experiments for high-burnup PWR fuels

International Nuclear Information System (INIS)

Udagawa, Yutaka; Suzuki, Motoe; Sugiyama, Tomoyuki; Fuketa, Toyoshi

2009-01-01

RIA-simulating experiments for high-burnup PWR fuels have been performed in the NSRR, and the stress intensity factor K 1 at the tip of cladding incipient crack has been evaluated in order to investigate its validity as a PCMI failure threshold under RIA conditions. An incipient crack depth was determined by observation of metallographs. The maximum hydride-rim thickness in the cladding of the test fuel rod was regarded as the incipient crack depth in each test case. Hoop stress in the cladding periphery during the pulse power transient was calculated by the RANNS code. K 1 was calculated based on crack depth and hoop stress. According to the RANNS calculation, PCMI failure cases can be divided into two groups: failure in the elastic phase and failure in the plastic phase. In the former case, elastic deformation was predominant around the incipient crack at failure time. K 1 is available only in this case. In the latter, plastic deformation was predominant around the incipient crack at failure time. Failure in the elastic phase never occurred when K 1 was less than 17 MPa m 1/2 . For failure in the plastic phase, the plastic hoop strain of the cladding periphery at failure time clearly showed a tendency to decrease with incipient crack depth. The combination of K 1 , for failure in the elastic phase, and plastic hoop strain at failure, for failure in the plastic phase, can be an effective index of PCMI failure under RIA conditions. (author)

Relationship between Microstructure and Ductility Dip Cracking resistance of Alloy 600/690 weld metals

Energy Technology Data Exchange (ETDEWEB)

Ryu, Jae Yong; Lee, Chang Hee [Hanyang University, Seoul (Korea, Republic of); Kim, Min Chul; Lee, Ho Jin; Kim, Keoung Ho [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Park, Kwang Soo; Shim, Deog Nam [Doosan HEAVY Industries and Construction, Seoul (Korea, Republic of)

2009-10-15

Ni-Cr-Fe alloys are used extensively in nuclear power systems for their resistance to general corrosion, localized corrosion, and environmentally assisted cracking. However, concerns with stress corrosion cracking of moderate chromium (14.22 wt-%) alloys such as Alloy 600 and its filler metals(FMs) (E-182 and EN82) have driven the application of higher chromium (28.30 wt-%) alloys like Alloy 690. While Alloy 690 and its FMs show outstanding resistance to environmentally assisted cracking in most water-reactor environments, these alloys are prone to welding defects, most notably to ductility dip cracking(DDC). The DDC occurs at temperatures between 0.5 and 0.8 of their melting temperature. This ductility drop may result in intergranular elevated temperature cracking often referred to as DDC. The DDC may occur during the high temperature processing of these alloys or during welding if the imposed strain exhausts the available ductility within this temperature range. Several alloy systems including Ni-base alloys, Ni.Cu alloys, Cu alloys, stainless steels and steels, have been reported to be susceptible to DDC. A complete understanding of the DDC mechanism does not exist, which makes DDC control in actual production conditions a very difficult task. In this study, the DDC resistance was evaluated with different FMs which have different chemical composition. The microstructural features of FMs such as precipitation behavior and grain boundaries morphology were observed, and it were correlated with the DDC susceptibility. The hot ductility test and strainto- fracture test was used to evaluate the DDC susceptibility at high temperature.

Relationship between Microstructure and Ductility Dip Cracking resistance of Alloy 600/690 weld metals

International Nuclear Information System (INIS)

Ryu, Jae Yong; Lee, Chang Hee; Kim, Min Chul; Lee, Ho Jin; Kim, Keoung Ho; Park, Kwang Soo; Shim, Deog Nam

2009-01-01

Ni-Cr-Fe alloys are used extensively in nuclear power systems for their resistance to general corrosion, localized corrosion, and environmentally assisted cracking. However, concerns with stress corrosion cracking of moderate chromium (14.22 wt-%) alloys such as Alloy 600 and its filler metals(FMs) (E-182 and EN82) have driven the application of higher chromium (28.30 wt-%) alloys like Alloy 690. While Alloy 690 and its FMs show outstanding resistance to environmentally assisted cracking in most water-reactor environments, these alloys are prone to welding defects, most notably to ductility dip cracking(DDC). The DDC occurs at temperatures between 0.5 and 0.8 of their melting temperature. This ductility drop may result in intergranular elevated temperature cracking often referred to as DDC. The DDC may occur during the high temperature processing of these alloys or during welding if the imposed strain exhausts the available ductility within this temperature range. Several alloy systems including Ni-base alloys, Ni.Cu alloys, Cu alloys, stainless steels and steels, have been reported to be susceptible to DDC. A complete understanding of the DDC mechanism does not exist, which makes DDC control in actual production conditions a very difficult task. In this study, the DDC resistance was evaluated with different FMs which have different chemical composition. The microstructural features of FMs such as precipitation behavior and grain boundaries morphology were observed, and it were correlated with the DDC susceptibility. The hot ductility test and strainto- fracture test was used to evaluate the DDC susceptibility at high temperature

Deformation localization at the tips of shear fractures: An analytical approach

Science.gov (United States)

Misra, Santanu

2011-04-01

Mechanical heterogeneities are important features in rocks which trigger deformation localization in brittle, ductile or brittle-ductile modes during deformation. In a recent study Misra et al. (2009) have investigated these different processes of deformation localization at the tips of pre-existing planar shear fractures. The authors identified four mechanisms of deformation, ranging from brittle to ductile, operating at the crack tips. Mechanism A: brittle deformation is the dominant process that forms a pair of long tensile fractures at the two crack tips. Mechanism B: nature of deformation is mixed where the tensile fractures grow to a finite length with incipient plastic deformation at the tips. Mechanism C: mixed mode deformation characterized by dominating macro-scale shear bands, and short, opened-out tensile fissures. Mechanism D: localization of plastic bands in the form of a pair of shear bands at each tip without any discernible brittle fracturing. The transition of the mechanisms is a function of orientation ( α) of the crack with respect to the bulk compression direction and the finite length ( l) of the crack. The aim of this study is to present a theoretical analysis to account for the variability of deformation localization in the vicinity of pre-existing shear cracks considering an elastic-plastic rheological model. The analysis calculates the principal tensile stress ( σ1) and the second stress invariant ( I2) of the stress field at the fracture tip to explain the transition from Mechanism A (tensile fracturing) to Mechanism D (ductile strain). The results show that σ1 at the fracture tip increases non-linearly with increasing α and Ar (aspect ratio of the shear crack), and assumes a large value when α > 50 o, promoting tensile fractures. On the other hand, I2 is a maximum at α < 45°, resulting in nucleation of ductile shear bands.

Hydrogen embrittlement and hydrogen induced stress corrosion cracking of high alloyed austenitic materials; Wasserstoffversproedung und wasserstoffinduzierte Spannungsrisskorrosion hochlegierter austenitischer Werkstoffe

Energy Technology Data Exchange (ETDEWEB)

Mummert, K; Uhlemann, M; Engelmann, H J [Institut fuer Festkoerper- und Werkstofforschung Dresden e.V. (Germany)

1998-11-01

The susceptiblity of high alloyed austenitic steels and nickel base alloys to hydrogen-induced cracking is particularly determined by 1. the distribution of hydrogen in the material, and 2. the microstructural deformation behaviour, which last process is determined by the effects of hydrogen with respect to the formation of dislocations and the stacking fault energy. The hydrogen has an influence on the process of slip localization in slip bands, which in turn affects the microstructural deformation behaviour. Slip localization increases with growing Ni contents of the alloys and clearly reduces the ductility of the Ni-base alloy. Although there is a local hydrogen source involved in stress corrosion cracking, emanating from the corrosion process at the cathode, crack growth is observed only in those cases when the hydrogen concentration in a small zone ahead of the crack tip reaches a critical value with respect to the stress conditions. Probability of onset of this process gets lower with growing Ni content of the alloy, due to increasing diffusion velocity of the hydrogen in the austenitic lattice. This is why particularly austenitic steels with low Ni contents are susceptible to transcrystalline stress corrosion cracking. In this case, the microstructural deformation process at the crack tip is also influenced by analogous processes, as could be observed in hydrogen-loaded specimens. (orig./CB) [Deutsch] Die Empfindlichkeit von hochlegierten austentischen Staehlen und Nickelbasislegierungen gegen wasserstoffinduziertes Risswachstum wird im wesentlichen bestimmt durch 1. die Verteilung von Wasserstoff im Werkstoff und 2. das mikrostrukturelle Verformungsverhalten. Das mikrostrukturelle Deformationsverhalten ist wiederum durch den Einfluss von Wasserstoff auf die Versetzungsbildung und die Stapelfehlerenergie charakterisiert. Das mikrostrukturelle Verformungsverhalten wird durch wasserstoffbeeinflusste Gleitlokalisierung in Gleitbaendern bestimmt. Diese nimmt mit

Cessation of environmentally-assisted cracking in a low-alloy steel: Theoretical analysis

International Nuclear Information System (INIS)

Wire, G.L.

1997-01-01

Environmentally Assisted Cracking (EAC) can cause increases in fatigue crack growth rates of 40 to 100 times the rate in air for low alloy steels. The increased rates can lead to very large predicted crack growth. EAC is activated by a critical level of dissolved sulfides at the crack tip. Sulfide inclusions (MnS) in the steel produce corrosive sulfides in solution following exposure by a growing crack. In stagnant, low oxygen water conditions considered here, diffusion is the dominant mass transport mechanism acting to change the sulfide concentration within the crack. The average crack tip velocity is below the level required to produce the critical crack tip sulfide ion concentration required for EAC. Crack extension analyses also consider the breakthrough of large, hypothetical embedded defects with the attendant large freshly exposed sulfide inventory. Combrade et al. noted that a large inventory of undissolved metallurgical sulfides on crack flanks could trigger EAC, but did not quantify the effects. Diffusion analysis is extended herein to cover breakthrough of embedded defects with large sulfide inventories. The mass transport via diffusion is limited by the sulfide solubility. As a result, deep cracks in high sulfur steels are predicted to retain undissolved sulfides for extended but finite periods of time t diss which increase with the crack length and the metallurgical sulfide content in the steel. The analysis shows that the duration of EAC is limited to t diss providing V eac , the crack tip velocity associated with EAC is less than V In , the crack tip velocity below which EAC will not occur in an initially sulfide free crack. This condition on V eac need only be met for a short time following crack cleanup to turn off EAC. The predicted crack extension due to limited duration of EAC is a small fraction of the initial embedded defect size and would not greatly change calculated crack depths

The reinitiation of fracture at the tip of an arrested crack in a reactor pressure vessel: The effect of ligaments on the reinitiation K value

International Nuclear Information System (INIS)

Smith, E.

1986-01-01

During a hypothetical thermal shock event involving a water-cooled nuclear reactor steel pressure vessel, it is possible for a crack to propagate deep into the reactor vessel thickness by a series of run-arrest-reinitiation events. Furthermore, within the transition temperature regime, crack propagation and arrest are associated with a combination of cleavage and ductile rupture processes, the latter being manifested by ligaments that are normal to the crack plane and parallel to the direction of crack propagation. Earlier work by the author has modelled the effect of ligaments on the reinitiation of fracture at the tip of an arrested crack. Proceeding from the basis that the ligaments fail by a ductile rupture process, reinitiation K values were calculated. These values were appreciably higher than the experimental reinitiation K values for cracks in model vessels subject to thermal shock; it was therefore argued that the ligaments, which are present at arrest, are unlikely to fail entirely by ductile rupture prior to the reinitiation of fracture at an arrested crack tip. Instead it was suggested that the ligaments fail by cleavage, and consequently do not markedly affect the reinitiation K value, which therefore correlates with Ksub(IC). This paper's theoretical analysis extends the earlier work by relaxing a key assumption in the earlier work that, when calculating the reinitiation K value on the basis that the ligaments fail by ductile rupture, they should disappear completely prior to reinitiation. The new results, however, show that the predicted reinitiation K values are still so much greater than the model test reinitiation K values, that it is unlikely that the ligaments fail solely by ductile rupture prior to reinitiation. The view that the ligaments can fail by cleavage is therefore reinforced. (orig.)

Microstructural basis and crack growth theories for post-irradiation ductility loss in Nimonic PE16

International Nuclear Information System (INIS)

Chang, A.L.

1982-01-01

A study has been carried out to investigate the degradation of postirradiation ductility at reactor temperatures in Nimonic PE16, a Fe-Cr-Ni-based precipitation-hardened superalloy. Fractographic and microstructural investigations show that the grain matrix is capable of deformation and does not limit the postirradiation tensile ductility. Grain-boundary helium bubbles formed during neutron irradiation seem to be crack nucleation sites under stress. Growth and coalescence of these microcracks under stress lead to intergranular fracture. A rigid-grain fracture model is shown to be able to correlate the observed microstructures with most features of the mechanical properties, except the strain rate dependence of the ductility. By incorporating the interactions between diffusion and plastic deformation, a plastic-grain fracture model has been developed which can explain all postirradiation tensile ductility data quantitatively. 13 references

Towards an integrated numerical simulator for crack-seal vein microstructure: Coupling phase-field with the Discrete Element Method

Science.gov (United States)

Virgo, Simon; Ankit, Kumar; Nestler, Britta; Urai, Janos L.

2016-04-01

Crack-seal veins form in a complex interplay of coupled thermal, hydraulic, mechanical and chemical processes. Their formation and cyclic growth involves brittle fracturing and dilatancy, phases of increased fluid flow and the growth of crystals that fill the voids and reestablish the mechanical strength. Existing numerical models of vein formation focus on selected aspects of the coupled process. Until today, no model exists that is able to use a realistic representation of the fracturing AND sealing processes, simultaneously. To address this challenge, we propose the bidirectional coupling of two numerical methods that have proven themselves as very powerful to model the fundamental processes acting in crack-seal systems: Phase-field and the Discrete Element Method (DEM). The phase-field Method was recently successfully extended to model the precipitation of quartz crystals from an aqueous solution and applied to model the sealing of a vein over multiple opening events (Ankit et al., 2013; Ankit et al., 2015a; Ankit et al., 2015b). The advantage over former, purely kinematic approaches is that in phase-field, the crystal growth is modeled based on thermodynamic and kinetic principles. Different driving forces for microstructure evolution, such as chemical bulk free energy, interfacial energy, elastic strain energy and different transport processes, such as mass diffusion and advection, can be coupled and the effect on the evolution process can be studied in 3D. The Discrete Element Method was already used in several studies to model the fracturing of rocks and the incremental growth of veins by repeated fracturing (Virgo et al., 2013; Virgo et al., 2014). Materials in DEM are represented by volumes of packed spherical particles and the response to the material to stress is modeled by interaction of the particles with their nearest neighbours. For rocks, in 3D, the method provides a realistic brittle failure behaviour. Exchange Routines are being developed that

Sizing of cracks by ultrasonic testing - Diffraction methods

International Nuclear Information System (INIS)

Hoegberg, K.; Sattari-Far, I.; Pers-Anderson, E.B.

1989-01-01

The work has been concentrated on manual ultrasonic testing of plates in carbon and austenitic steel with thicknesses of 10-40 mm. Evaluation of data was performed by studying the amplitude, accuracy (crack depth) and visibility. The experience from the project showed that identification of the weak signals from the crack tips requires well-trained personnel. Besides that, the following can be recommended: Estimate if the crack has compressive stresses. Especially shallow cracks are exposed for compressive stresses. Chose a refraction angle ≥ 60 degrees if the crack is deep. Try both low (approx equivalent to 2MHz) and high (approx equivalent to 4-5MHz) frequency. Lower frequencies often increase amplitude response. Avoid the combination of refraction angle greater than 60 degrees and low frequency. Inspect with half as well as full skip. Sometimes a stronger signal is received for full skip, because the amplitude of the diffracted signal is higher from the cracked side. Use complementary measurements with mode conversion techniques. Focused probes can improve the results, especially for complicated geometries. Do not use reference reflectors of EDM-notch type for verification of signal amplitude. No correlation between amplitude from an EDM-notch tip and a crack tip exists. Reference reflectors of EDM-notch type can be used to verify the resolution of the system. A shallow EDM-notch can show if the probe can separate the tip and corner. It is our experience that general solutions does not exist, and each case needs an individual solution

Effect of heating produced by welding on the microstructure and on the stress corrosion cracking susceptibility of AA7028 alloy

International Nuclear Information System (INIS)

Calatayud, A.; Rodenas, M.; Ferrer, C.; Amigo, V.; Salvador, M.D.

1997-01-01

The microstructural and stress corrosion cracking changes due to welding are studied for the AA7028 aluminium alloy. Special attention is paid to the characterization of what is known as the white zone. The influence of the delay step between quenching and aging in a T73 treatment on the microstructure and on the characteristics of the heat-affected zone (HAZ) is also studied. Finally the effect of thermal treatments applied on this zone after the welding is analysed. (Author) 7 refs

Prediction of Crack Growth Aqueous Environments.

Science.gov (United States)

1983-06-01

ORGANIZATION NAME AND ADDRESS 10. PROGRAM ELEMENT. PROJECT. TASK AREA & WORK UNIT NUMBERS SRI International 333 Ravenswood Avenue Menlo Park, CA 94025 II...34no crack" has at least a vestigial rupture, associated with cyclic loading of the oxide film at the crack tip. The curve labeled "crack" was obtained...be an effect of crack opening. For the data set labeled "crack", the vestigial crack, although short, is very tight and the impedance is large. Under

Cessation of environmentally-assisted cracking in a low-alloy steel: Experimental results

International Nuclear Information System (INIS)

Li, Y.Y.

1997-01-01

The presence of dissolved metallurgical sulfides in pressure vessel and piping steels has been linked to Environmentally-Assisted Cracking (EAC), a phenomenon observed in laboratory tests that results in fatigue crack growth rates as high as 100 times that in air. Previous experimental and analytical work based on diffusion as the mass transport process has shown that surface cracks that are initially clean of sulfides will not initiate EAC in most applications. This is because the average crack tip velocity would not be sufficiently high to expose enough metallurgical sulfides per unit time and produce the sulfide concentration required for EAC. However, there is a potential concern for the case of a relatively large embedded crack breaking through to the wetted surface. Such a crack would not be initially clean of sulfides, and EAC could initiate. This paper presents the results of a series of experiments conducted on two heats of an EAC susceptible, high-sulfur, low-alloy steel in 243 degrees C low-oxygen water to further study the phenomenon of EAC persistence at low crack tip velocities. A load cycle profile that incorporated a significant load dwell period at minimum load was used. In one experiment, the fatigue cycling history was such that relatively high crack tip velocities at the start of the experiment produced a persistent case of EAC even when crack tip velocities were later reduced to levels below the EAC initiation velocity. The other series of experiments used initial crack tip velocities that were much lower and probably more realistic. Air precracking of the compact tension specimens produced an initial inventory of undissolved sulfides on the crack flanks that directly simulates the array of sulfides expected from the breakthrough of an embedded crack. In all cases, results showed EAC ceased after several hundred hours of cycling

Effects of microstructure and local mechanical fields on intergranular stress corrosion cracking of a friction stir welded aluminum–copper–lithium 2050 nugget

International Nuclear Information System (INIS)

Dhondt, Matthieu; Aubert, Isabelle; Saintier, Nicolas; Olive, Jean Marc

2014-01-01

Highlights: • Applied stress changes the corrosion mode from pitting to intergranular cracking. • Residual stresses are sufficient to induce intergranular stress corrosion cracking. • Effect of crystallographic texture on the development of IGSCC evidenced by EBSD. • Cubic elasticity drives the local orientation of the intergranular cracking. • Tomography observations show the 3D nature of the corrosion development. - Abstract: The effects of the microstructure and mechanical fields on intergranular stress corrosion cracking (IGSCC) of the nugget zone of heat treated welds obtained by friction stir welding in the AA2050 aluminum alloy have been investigated at different scales. At low strain rate, in 1.0 NaCl aqueous solution, IGSCC develops in the microstructure, whereas only pitting corrosion is observed without any mechanical stress. Based on surface observations, EBSD analysis and X-ray tomography, the key role of sub-millimetric textured bands (induced by the welding process) on the IGSCC is demonstrated. Analyses at a more local scale show the grain boundary (low angle boundary, special coincident site lattice boundary or high angle boundary) do not have a significant effect on crack initiation. Crystal plasticity finite element calculations show that the threshold normal stress at grain boundaries for IGSCC development is about 80% of the macroscopic stress. It is also highlighted by crystal plasticity calculations that there is a drastic effect of the local stress field on the shape of cracks. Finally, it is shown that plasticity induced residual stresses are sufficient for the formation of IGSCC

Critique of the Ford-Andresen film rupture model for aqueous stress corrosion cracking

International Nuclear Information System (INIS)

Hall, M.M.

2009-01-01

The Ford-Andresen film rupture model for aqueous stress corrosion cracking has obtained a prominent position in the nuclear reactor industry. The model is said to have superior predictive capabilities because it is derived from a fundamental understanding of the film rupture-repassivation mechanism of crack advance. However, a critical review shows that there are conceptual and mathematical problems with the Ford-Andresen model development; there are inconsistencies among the stated and implied assumptions, the crack tip current density expression lacks the necessary dependence on crack tip strain rate and the fundamental proportionality that exists between crack tip strain rate and crack growth rate is overlooked and omitted from the model development. Consequently, the Ford-Andresen model must be considered neither phenomenologically nor fundamentally supported.

Modelling probabilistic fatigue crack propagation rates for a mild structural steel

Directory of Open Access Journals (Sweden)

J.A.F.O. Correia

2015-01-01

Full Text Available A class of fatigue crack growth models based on elastic–plastic stress–strain histories at the crack tip region and local strain-life damage models have been proposed in literature. The fatigue crack growth is regarded as a process of continuous crack initializations over successive elementary material blocks, which may be governed by smooth strain-life damage data. Some approaches account for the residual stresses developing at the crack tip in the actual crack driving force assessment, allowing mean stresses and loading sequential effects to be modelled. An extension of the fatigue crack propagation model originally proposed by Noroozi et al. (2005 to derive probabilistic fatigue crack propagation data is proposed, in particular concerning the derivation of probabilistic da/dN-ΔK-R fields. The elastic-plastic stresses at the vicinity of the crack tip, computed using simplified formulae, are compared with the stresses computed using an elasticplastic finite element analyses for specimens considered in the experimental program proposed to derive the fatigue crack propagation data. Using probabilistic strain-life data available for the S355 structural mild steel, probabilistic crack propagation fields are generated, for several stress ratios, and compared with experimental fatigue crack propagation data. A satisfactory agreement between the predicted probabilistic fields and experimental data is observed.

FEM Modeling of Crack Propagation in a Model Multiphase Alloy

Institute of Scientific and Technical Information of China (English)

Lihe QIAN; Seishi NISHIDO; Hiroyuki TODA; Tosliro KOBAYASHI

2006-01-01

In this paper, several widely applied fracture criteria were first numerically examined and the crack-tip-region Jintegral criterion was confirmed to be more applicable to predict fracture angle in an elastic-plastic multiphase material. Then, the crack propagation in an idealized dendritic two-phase Al-7%Si alloy was modeled using an elastic-plastic finite element method. The variation of crack growth driving force with crack extension was also demonstrated. It is found that the crack path is significantly influenced by the presence of α-phase near the crack tip, and the crack growth driving force varies drastically from place to place. Lastly, the simulated fracture path in the two-phase model alloy was compared with the experimentally observed fracture path.

Curvilinear crack layer propagation

Science.gov (United States)

Chudnovsky, Alexander; Chaoui, Kamel; Moet, Abdelsamie

1987-01-01

An account is given of an experiment designed to allow observation of the effect of damage orientation on the direction of crack growth in the case of crack layer propagation, using polystyrene as the model material. The direction of crack advance under a given loading condition is noted to be determined by a competition between the tendency of the crack to maintain its current direction and the tendency to follow the orientation of the crazes at its tip. The orientation of the crazes is, on the other hand, determined by the stress field due to the interaction of the crack, the crazes, and the hole. The changes in craze rotation relative to the crack define the active zone rotation.

Effect of microstructural anisotropy on fracture toughness of hot rolled 13Cr ODS steel - The role of primary and secondary cracking

Science.gov (United States)

Das, A.; Viehrig, H. W.; Bergner, F.; Heintze, C.; Altstadt, E.; Hoffmann, J.

2017-08-01

ODS steels have been known to exhibit anisotropic fracture behaviour and form secondary cracks. In this work, the factors responsible for the anisotropic fracture behaviour have been investigated using scanning electron microscopy and electron backscatter microscopy. Fracture toughness of hot rolled 13Cr ODS steel was determined using unloading compliance method for L-T and T-L orientations at various temperatures. L-T orientation had higher fracture toughness than T-L orientation and also contained more pronounced secondary cracking. Secondary cracks appeared at lower loads than primary cracks in both orientations. Primary crack propagation was found to be preferentially through fine grains in a bimodal microstructure. Grains were aligned and elongated the most towards rolling direction followed by T and S directions resulting in fracture anisotropy. Crystallographic texture and preferential alignment of Ti enriched particles parallel to rolling direction also contributed towards fracture anisotropy.

The effect of initiation feature and environment on fatigue crack formation and early propagation in aluminum zinc magnesium copper

Science.gov (United States)

Burns, James T.

The current research provides insight into fatigue crack formation and progression in the poorly understood size regime that bridges safe-life and damage tolerance approaches; particular attention is given to the influences of corrosion-induced degradation and time-cycle dependent loading environment effects. Quantitative analysis of crack formation life (Ni), microstructurally small crack (database. Results show that fatigue crack formation involves a complex interaction of elastic stress concentration, due to a 3-dimensional macro-pit, coupled with local micro-feature (and constituent) induced plastic strain concentration. Such interactions cause high Ni variability, but, from an engineering perspective, a broadly corroded surface should contain an extreme group of features driving Ni to ˜0. At low-applied stresses, Ni consumes a significant portion of total life, which is well predicted by coupling elastic-plastic FEA with empirical low-cycle fatigue life models. All pristine and corroded da/dN were uniquely correlated using complex continuum stress intensity (K) and crack opening solutions which account for the stress concentrating formation feature. Multiple crack growth regimes were observed, typical of environment enhanced fatigue in Al alloys. Such behavior is not captured by prominent mechanics-based small crack models. Furthermore, neither local closure nor slip-based models captured the order of magnitude variability in da/dN attributed to microstructure. Low temperature loading produces an order of magnitude increase in Ni, and even larger reduction in da/dN, due to elimination of H-enhanced cracking by reduced external water vapor pressure, lower crack tip reaction rate (to produce atomic-H), and slower H diffusion. Engineering level modeling approaches are validated using these high fidelity experimental results, informing next generation prognosis methods for realistic airframe environments.

Evaluation of the presence of constraint in crack run/arrest events

International Nuclear Information System (INIS)

Schwartz, C.W.; Bass, B.R.

1988-01-01

Crack arrest studies currently being conducted by the Heavy-Section Steel Technology Program are designed to improve our understanding of the conditions contributing to the arrest of a propagating fracture in a pressure vessel. These studies are generating data spanning a wide temperature range for a variety of experimental configurations. Dynamic crack arrest parameters are back-figured from these experiments through 'generation mode' dynamic viscoplastic finite element calculations driven by the measured crack tip history input. A major approximation in these analyses, which is dictated by the practical limitations of current supercomputer hardware, is the assumption of two-dimensional plane stress conditions. Although this approximation is reasonable over most of the problem domain for many test specimen geometries, it deteriorates at locations near the crack tip due to triaxial constraint effects. This paper describes plans for a fine-grained three-dimensional computational study to investigate the importance of these near-tip triaxial constraint effects on crack tip yielding and to develop appropriate algorithms for incorporating these effects into conventional two-dimensional plane stress approximations. (author)

Simulation of fatigue crack growth under large scale yielding conditions

Science.gov (United States)

Schweizer, Christoph; Seifert, Thomas; Riedel, Hermann

2010-07-01

A simple mechanism based model for fatigue crack growth assumes a linear correlation between the cyclic crack-tip opening displacement (ΔCTOD) and the crack growth increment (da/dN). The objective of this work is to compare analytical estimates of ΔCTOD with results of numerical calculations under large scale yielding conditions and to verify the physical basis of the model by comparing the predicted and the measured evolution of the crack length in a 10%-chromium-steel. The material is described by a rate independent cyclic plasticity model with power-law hardening and Masing behavior. During the tension-going part of the cycle, nodes at the crack-tip are released such that the crack growth increment corresponds approximately to the crack-tip opening. The finite element analysis performed in ABAQUS is continued for so many cycles until a stabilized value of ΔCTOD is reached. The analytical model contains an interpolation formula for the J-integral, which is generalized to account for cyclic loading and crack closure. Both simulated and estimated ΔCTOD are reasonably consistent. The predicted crack length evolution is found to be in good agreement with the behavior of microcracks observed in a 10%-chromium steel.

Influence of strain-induced martensitic transformation on fatigue short crack behaviour in an austenitic stainless steel

International Nuclear Information System (INIS)

Baffie, N.; Stolarz, J.; Magnin, Th.

2000-01-01

The influence of martensitic transformation induced by cyclic straining on the mechanisms of low cycle fatigue damage in a metastable austenitic stainless steel with different grain sizes has been investigated using macroscopic measurements and microscopic observations of short crack evolutions. The amount of martensite formed during cyclic straining increases with increasing plastic strain amplitude and cumulative plastic strain but the dominant parameter is the grain size of austenite. The fine microstructure (D = 10 μm) with maximum martensite fraction of about 20% is characterised by a better fatigue resistance than the coarse one (D 40μm and only 2% of martensite) for the same plastic strain amplitude. Martensitic transformation is found to radically modify the cyclic response of the alloy and consequently the damage mechanisms. Indeed, both short crack nucleation and growth take place exclusively in the transformed regions. A mechanism of short crack propagation based on the γ→ α' transformation assisted by stress concentration at the crack tip is proposed. The indirect influence of grain boundaries in the austenite on crack propagation in the martensite is demonstrated. The better fatigue resistance of metastable alloys with fine granular structure can thus be understood. (authors)

Cause of Damage. Hot cracking; Schadensursache Heissrissigkeit

Energy Technology Data Exchange (ETDEWEB)

Wader, Therese [BENTELER Steel/Tube GmbH, Paderborn (Germany). Vorentwicklung Werkstoffe

2016-10-15

Under certain conditions, Nb-containing stainless steels are susceptible to hot cracking. Such conditions include low melting phases on the grain boundaries, a coarse-grained microstructure such as cast structures, microstructure orientations towards the main tensile direction and high processing temperatures. The case of damage was characterized using metallographic and microanalytical methods. In the laboratory, the critical temperature range for the formation of hot cracks could furthermore specifically be localized under mechanical stresses by means of a dilatometer aiming at clearly verifying the cause of the damage, namely ''hot cracks''.

Mechanism of crack healing at room temperature revealed by atomistic simulations

International Nuclear Information System (INIS)

Li, J.; Fang, Q.H.; Liu, B.; Liu, Y.; Liu, Y.W.; Wen, P.H.

2015-01-01

Three dimensional molecular dynamics (MD) simulations are systematically carried out to reveal the mechanism of the crack healing at room temperature, in terms of the dislocation shielding and the atomic diffusion to control the crack closure, in a copper (Cu) plate suffering from a shear loading. The results show that the process of the crack healing is actualized through the dislocation emission at a crack tip accompanied with intrinsic stacking faults ribbon forming in the crack tip wake, the dislocation slipping in the matrix and the dislocation annihilation in the free surface. Dislocation included stress compressing the crack tip is examined from the MD simulations and the analytical models, and then the crack closes rapidly due to the assistance of the atomic diffusion induced by the thermal activation when the crack opening displacement is less than a threshold value. This phenomenon is very different from the previous results for the crack propagation under the external load applied because of the crack healing (advancing) largely dependent on the crystallographic orientations of crack and the directions of external loading. Furthermore, based on the energy characteristic and considering the crack size effect, a theoretical model is established to predict the relationships between the crack size and the shear stress which qualitatively agree well with that obtained in the MD simulations

Influence of microstructure of different stainless steels on their low cycle fatigue damage mechanisms

International Nuclear Information System (INIS)

Baffie, Natacha

2002-01-01

The present study is focused on understanding low cycle fatigue damage mechanisms in three different kind of stainless steels. In all structures, crack propagation is conditioned by microstructural barriers. In single phase austenitic alloys, short cracks initiation and growth are crystallographic. Cracks are arrested by grain and twin boundaries both at surface and in the bulk. Grain size refinement improve the fatigue life at applied Δε p . The second barrier in the bulk is shown to be very efficient because of the important number of misoriented grains. In the metastable austenitic alloy, the martensitic transformation induced by cyclic straining leads to significant modifications of damage mechanisms. The fatigue behaviour has been investigated between -50 deg. C and 120 deg. C. The γ→α' transformation takes place at the surface, in the bulk (except at 120 deg. C) and locally at the crack tip. At all temperatures, the amount of martensite formed and the fatigue life increase as the grain size decreases, even if at the same Δε p , the maximal stresses are considerably higher than in a stable γ. Short cracks growth takes place in transformed regions, γ→α' transformation being assisted by strain concentrations at the crack tip. This mechanism consumes a part of plastic deformation, which would have been available for crack propagation. Such a dynamic barrier can decrease crack propagation rate. The austenite grain size is shown to have a decisive influence both on the amount of martensite formed and on the fatigue resistance through the effect of γ grain boundaries as indirect barriers to the crack propagation. The fatigue life of the 475 deg. C aged α/γ alloy decreases sharply at high applied Δε p compared to the solution annealed one. This behaviour is explained by the modification of short cracks nucleation sites. Indeed, cleavage occurs in the hard and brittle α phase, even if plastic deformation is concentrated in γ phase. Then, easy

Micromechanical Analyses of Debonding and Matrix Cracking in Dual-Phase Materials

DEFF Research Database (Denmark)

Legarth, Brian Nyvang; Yang, Qingda

2016-01-01

Failure in elastic dual-phase materials under transverse tension is studied numerically. Cohesive zones represent failure along the interface and the augmented finite element method (A-FEM) is used for matrix cracking. Matrix cracks are formed at an angle of 55 deg - 60 deg relative to the loading...... direction, which is in good agreement with experiments. Matrix cracks initiate at the tip of the debond, and for equi-biaxial loading cracks are formed at both tips. For elliptical reinforcement the matrix cracks initiate at the narrow end of the ellipse. The load carrying capacity is highest for ligaments...

Subcritical crack growth in a phosphate laser glass

Energy Technology Data Exchange (ETDEWEB)

Crichton, S.N.; Tomozawa, M.; Hayden, J.S.; Suratwala, T.I.; Campbell, J.H.

1999-11-01

The rate of subcritical crack growth in a metaphosphate Nd-doped laser glass was measured using the double-cleavage-drilled compression (DCDC) method. The crack velocity is reported as a function of stress intensity at temperatures ranging from 296 to 573 K and in nitrogen with water vapor pressures ranging from 40 Pa (0.3 mmHg) to 4.7 x 10{sup 4} Pa (355 mmHg). The measured crack velocities follow region I, II, and III behavior similar to that reported for silicate glasses. A chemical and mass-transport-limited reaction rate model explains the behavior of the data except at high temperatures and high water vapor pressures where crack tip blunting is observed. Blunting is characterized to reinitiate slow crack growth at higher stresses. A dynamic crack tip blunting mechanism is proposed to explain the deviation from the reaction rate model.

Effect of thermomechanical treatment of the stress corrosion cracking of metastable beta III titanium

International Nuclear Information System (INIS)

Seats, J.H.; Condit, D.O.

1974-01-01

Results of studies on the relations of microstructural changes with stress corrosion of Ti--11.5 Mo--6 Zr--4.5 Sn (Beta III) alloys are presented. It was found that this alloy is virtually immune to stress corrosion cracking if no imperfections in the surface are present. Specimens that had not been cold worked showed surface deterioration, but it was not serious enough to cause any marked reduction in yield strengths. The alloy is, however, susceptible to SCC if the surface contains an imperfection such as a fatigue crack where high stresses can concentrate during testing. These high stress levels at the crack tip may cause mechanical destruction of the passivating oxide and allow a higher concentration of chloride ions near the fresh metal surfaces. However, even with precracked specimens, crack propagation is slow as evidenced by no failures within the 720 hour test period. The extreme notch sensitivity of Beta III prevented initiation of fatigue cracks in the sections of the alloy with 20 and 50 percent cold work. More research must be done to test Beta III in this condition. However, on the basis of the research conducted thus far, SCC susceptibility of Beta III titanium alloy appears to be independent of thermomechanical pretreatment. (U.S.)

Quarter elliptical crack growth using three dimensional finite element method and crack closure technique

Energy Technology Data Exchange (ETDEWEB)

Gozin, Mohammad-Hosein; Aghaie-Khafri, Mehrdad [K. N. Toosi University of Technology, Tehran (Korea, Republic of)

2014-06-15

Shape evolution of a quarter-elliptical crack emanating from a hole is studied. Three dimensional elastic-plastic finite element analysis of the fatigue crack closure was considered and the stress intensity factor was calculated based on the duplicated elastic model at each crack tip node. The crack front node was advanced proportional to the imposed effective stress intensity factor. Remeshing was applied at each step of the crack growth and solution mapping algorithm was considered. Crack growth retardation at free surfaces was successfully observed. A MATLAB-ABAQUS interference code was developed for the first time to perform crack growth on the basis of crack closure. Simulation results indicated that crack shape is sensitive to the remeshing strategy. Predictions based on the proposed models were in good agreement with Carlson's experiments results.

Crack growth threshold under hold time conditions in DA Inconel 718 – A transition in the crack growth mechanism

Directory of Open Access Journals (Sweden)

E. Fessler

2016-01-01

Full Text Available Aeroengine manufacturers have to demonstrate that critical components such as turbine disks, made of DA Inconel 718, meet the certification requirements in term of fatigue crack growth. In order to be more representative of the in service loading conditions, crack growth under hold time conditions is studied. Modelling crack growth under these conditions is challenging due to the combined effect of fatigue, creep and environment. Under these conditions, established models are often conservative but the degree of conservatism can be reduced by introducing the crack growth threshold in models. Here, the emphasis is laid on the characterization of crack growth rates in the low ΔK regime under hold time conditions and in particular, on the involved crack growth mechanism. Crack growth tests were carried out at high temperature (550 °C to 650 °C under hold time conditions (up to 1200 s in the low ΔK regime using a K-decreasing procedure. Scanning electron microscopy was used to identify the fracture mode involved in the low ΔK regime. EBSD analyses and BSE imaging were also carried out along the crack path for a more accurate identification of the fracture mode. A transition from intergranular to transgranular fracture was evidenced in the low ΔK regime and slip bands have also been observed at the tip of an arrested crack at low ΔK. Transgranular fracture and slip bands are usually observed under pure fatigue loading conditions. At low ΔK, hold time cycles are believed to act as equivalent pure fatigue cycles. This change in the crack growth mechanism under hold time conditions at low ΔK is discussed regarding results related to intergranular crack tip oxidation and its effect on the crack growth behaviour of Inconel 718 alloy. A concept based on an “effective oxygen partial pressure” at the crack tip is proposed to explain the transition from transgranular to intergranular fracture in the low ΔK regime.

Effect of short-term overloads on crack propagation under creep

International Nuclear Information System (INIS)

Sushok, V.V.; Sobolev, N.D.; Zolotukhin, S.Yu.

1986-01-01

Kinetics of crack propagation after overload has been studied using plane samples of Kh18N10T steel. Tests of samples with a notch have been carried out in the air at 293 K. Observation of the crack growth has been carried out by the microscope and the method of electric potential difference. It is established that during overload besides crack tip blunting, decrease of creep rate of the material stregthened near it, that leads to crack retardation, decrease of plasticity and formation of microcracks in front of the tip of the main-line crack occurs. It is marked that, estimating serviceability of a member, it is necessary to take into account the decrease of crack propagation rate after short term overloads

Development of nondestructive method for prediction of crack instability

International Nuclear Information System (INIS)

Schroeder, J.L.; Eylon, D.; Shell, E.B.; Matikas, T.E.

2000-01-01

A method to characterize the deformation zone at a crack tip and predict upcoming fracture under load using white light interference microscopy was developed and studied. Cracks were initiated in notched Ti-6Al-4V specimens through fatigue loading. Following crack initiation, specimens were subjected to static loading during in-situ observation of the deformation area ahead of the crack. Nondestructive in-situ observations were performed using white light interference microscopy. Profilometer measurements quantified the area, volume, and shape of the deformation ahead of the crack front. Results showed an exponential relationship between the area and volume of deformation and the stress intensity factor of the cracked alloy. These findings also indicate that it is possible to determine a critical rate of change in deformation versus the stress intensity factor that can predict oncoming catastrophic failure. In addition, crack front deformation zones were measured as a function of time under sustained load, and crack tip deformation zone enlargement over time was observed

Prediction of PWSCC in nickel base alloys using crack growth rate models

International Nuclear Information System (INIS)

Thompson, C.D.

1995-01-01

The Ford/Andresen slip dissolution SCC model, originally developed for stainless steel components in BWR environments, has been applied to Alloy 600 and Alloy X-750 tested in deaerated pure water chemistry. A method is described whereby the crack growth rates measured in compact tension specimens can be used to estimate crack growth in a component. Good agreement was found between model prediction and measured SCC in X-750 threaded fasteners over a wide range of temperatures, stresses, and material condition. Most data support the basic assumption of this model that cracks initiate early in life. The evidence supporting a particular SCC mechanism is mixed. Electrochemical repassivation data and estimates of oxide fracture strain indicate that the slip dissolution model can account for the observed crack growth rates, provided primary rather than secondary creep rates are used. However, approximately 100 cross-sectional TEM foils of SCC cracks including crack tips reveal no evidence of enhanced plasticity or unique dislocation patterns at the crack tip or along the crack to support a classic slip dissolution mechanism. No voids, hydrides,, or microcracks are found in the vicinity of the crack tips creating doubt about classic hydrogen related mechanisms. The bulk oxide films exhibit a surface oxide which is often different than the oxide found within a crack. Although bulk chromium concentration affects the rate of SCC, analytical data indicates the mechanism does not result from chromium depletion at the grain boundaries. The overall findings support a corrosion/dissolution mechanism but not one necessarily related to slip at the crack tip. (author). 12 refs, 27 figs

TEM/SEM investigation of microstructural changes within the white etching area under rolling contact fatigue and 3-D crack reconstruction by focused ion beam

International Nuclear Information System (INIS)

Grabulov, A.; Ziese, U.; Zandbergen, H.W.

2007-01-01

The white etching area (WEA) surrounding the cracks formed under high-cycle rolling contact fatigue was investigated by transmission electron microscopy (TEM) and Dual Beam (scanning electron microscopy (SEM)/focused ion beam). SEM revealed the initiation of cracks formed around artificially introduced Al 2 O 3 inclusions in the model steel (composition similar to SAE 52100). TEM investigations showed a microstructural difference between the WEA (formation of nanocrystalline ferrite) and the steel matrix (tempered martensitic structure). A three-dimensional image of the crack reconstructed from ∼400 Dual Beam cross-section images is reported

Compressive failure with interacting cracks

International Nuclear Information System (INIS)

Yang Guoping; Liu Xila

1993-01-01

The failure processes in concrete and other brittle materials are just the results of the propagation, coalescence and interaction of many preexisting microcracks or voids. To understand the real behaviour of the brittle materials, it is necessary to bridge the gap from the relatively matured one crack behaviour to the stochastically distributed imperfections, that is, to concern the crack propagation and interaction of microscopic mechanism with macroscopic parameters of brittle materials. Brittle failure in compression has been studied theoretically by Horii and Nemat-Nasser (1986), in which a closed solution was obtained for a preexisting flaw or some special regular flaws. Zaitsev and Wittmann (1981) published a paper on crack propagation in compression, which is so-called numerical concrete, but they did not take account of the interaction among the microcracks. As for the modelling of the influence of crack interaction on fracture parameters, many studies have also been reported. Up till now, some researcher are working on crack interaction considering the ratios of SIFs with and without consideration of the interaction influences, there exist amplifying or shielding effects of crack interaction which are depending on the relative positions of these microcracks. The present paper attempts to simulate the whole failure process of brittle specimen in compression, which includes the complicated coupling effects between the interaction and propagation of randomly distributed or other typical microcrack configurations step by step. The lengths, orientations and positions of microcracks are all taken as random variables. The crack interaction among many preexisting random microcracks is evaluated with the help of a simple interaction matrix (Yang and Liu, 1991). For the subcritically stable propagation of microcracks in mixed mode fracture, fairly known maximum hoop stress criterion is adopted to compute branching lengths and directions at each tip of the crack

Hot-crack test for aluminium alloys welds using TIG process

Science.gov (United States)

Niel, A.; Deschaux-Beaume, F.; Bordreuil, C.; Fras, G.

2010-06-01

Hot cracking is a critical defect frequently observed during welding of aluminium alloys. In order to better understand the interaction between cracking phenomenon, process parameters, mechanical factors and microstructures resulting from solidification after welding, an original hot-cracking test during welding is developed. According to in-situ observations and post mortem analyses, hot cracking mechanisms are investigated, taking into account the interaction between microstructural parameters, depending on the thermal cycles, and mechanical parameters, depending on geometry and clamping conditions of the samples and on the thermal field on the sample. Finally, a process map indicating the limit between cracking and non-cracking zones according to welding parameters is presented.

Confocal examination of subsurface cracking in ceramic materials.

Science.gov (United States)

Etman, Maged K

2009-10-01

The original ceramic surface finish and its microstructure may have an effect on crack propagation. The purpose of this study was to investigate the relation between crack propagation and ceramic microstructure following cyclic fatigue loading, and to qualitatively evaluate and quantitatively measure the surface and subsurface crack depths of three types of ceramic restorations with different microstructures using a Confocal Laser Scanning Microscope (CLSM) and Scanning Electron Microscope (SEM). Twenty (8 x 4 x 2 mm(3)) blocks of AllCeram (AC), experimental ceramic (EC, IPS e.max Press), and Sensation SL (SSL) were prepared, ten glazed and ten polished of each material. Sixty antagonist enamel specimens were made from the labial surfaces of permanent incisors. The ceramic abraders were attached to a wear machine, so that each enamel specimen presented at 45 degrees to the vertical movement of the abraders, and immersed in artificial saliva. Wear was induced for 80K cycles at 60 cycles/min with a load of 40 N and 2-mm horizontal deflection. The specimens were examined for cracks at baseline, 5K, 10K, 20K, 40K, and 80K cycles. Twenty- to 30-microm deep subsurface cracking appeared in SSL, with 8 to 10 microm in AC, and 7 microm close to the margin of the wear facets in glazed EC after 5K cycles. The EC showed no cracks with increasing wear cycles. Seventy-microm deep subsurface cracks were detected in SSL and 45 microm in AC after 80K cycles. Statistically, there was significant difference among the three materials (p 0.05) in crack depth within the same ceramic material with different surface finishes. The ceramic materials with different microstructures showed different patterns of subsurface cracking.

Fatigue crack growth behavior of RAFM steel in Paris and threshold regimes at different temperatures

Energy Technology Data Exchange (ETDEWEB)

Babu, M. Nani; Sasikala, G., E-mail: gsasi@igcar.gov.in; Dutt, B. Shashank; Venugopal, S.; Bhaduri, A.K.; Jayakumar, T.

2014-04-01

Fatigue crack growth (FCG) behavior of a reduced activation ferritic martensitic (indigenous RAFM) steel has been evaluated at 300, 653 and 823 K in Paris and threshold regimes. The effect of temperature on threshold stress intensity factor range and associated crack closure mechanisms is highlighted. The FCG results were compared with those for EUROFER 97. Further, crack tip effective stress intensity factor ranges (ΔK{sub tip,eff}) have been evaluated by taking crack tip shielding into account in order to examine the effect of temperature on true intrinsic FCG behavior.

Relationship Between Solidification Microstructure and Hot Cracking Susceptibility for Continuous Casting of Low-Carbon and High-Strength Low-Alloyed Steels: A Phase-Field Study

Science.gov (United States)

Böttger, B.; Apel, M.; Santillana, B.; Eskin, D. G.

2013-08-01

Hot cracking is one of the major defects in continuous casting of steels, frequently limiting the productivity. To understand the factors leading to this defect, microstructure formation is simulated for a low-carbon and two high-strength low-alloyed steels. 2D simulation of the initial stage of solidification is performed in a moving slice of the slab using proprietary multiphase-field software and taking into account all elements which are expected to have a relevant effect on the mechanical properties and structure formation during solidification. To account for the correct thermodynamic and kinetic properties of the multicomponent alloy grades, the simulation software is online coupled to commercial thermodynamic and mobility databases. A moving-frame boundary condition allows traveling through the entire solidification history starting from the slab surface, and tracking the morphology changes during growth of the shell. From the simulation results, significant microstructure differences between the steel grades are quantitatively evaluated and correlated with their hot cracking behavior according to the Rappaz-Drezet-Gremaud (RDG) hot cracking criterion. The possible role of the microalloying elements in hot cracking, in particular of traces of Ti, is analyzed. With the assumption that TiN precipitates trigger coalescence of the primary dendrites, quantitative evaluation of the critical strain rates leads to a full agreement with the observed hot cracking behavior.

Numerical simulations of material mismatch and ductile crack growth

Energy Technology Data Exchange (ETDEWEB)

Oestby, Erling

2002-07-01

Both the global geometry and inhomogeneities in material properties will influence the fracture behaviour of structures in presence of cracks. In this thesis numerical simulations have been used to investigate how some aspects of both these issues affect the conditions at the crack-tip. The thesis is organised in an introduction chapter, summarising the major findings and conclusions, a review chapter, presenting the main aspects of the developments in the field of fracture mechanics, and three research papers. Paper I considers the effect of mismatch in hardening exponent on the local near-tip stress field for stationary interface cracks in bi-materials under small scale yielding conditions. It is demonstrated that the stress level in the weaker material increases compared to what is found in the homogeneous material for the same globally applied load level, with the effect being of increasing importance as the crack-tip is approached. Although a coupling between the radial and angular dependence of the stress fields exists, the evolving stress field can still be normalised with the applied J. The effect on the increase in stress level can closely be characterised by the difference in hardening exponent, {delta}n, termed the hardening mismatch, and is more or less independent of the absolute level of hardening in the two materials. Paper II and Ill deal with the effects of geometry, specimen size, hardening level and yield stress mismatch in relation to ductile crack growth. The ductile crack growth is simulated through use of the Gurson model. In Paper H the effect of specimen size on the crack growth resistance is investigated for deep cracked bend and shallow cracked tensile specimens. At small amounts of crack growth the effect of specimen size on the crack growth resistance is small, but a more significant effect is found for larger amounts of crack growth. The crack growth resistance decreases in smaller specimens loaded in tension, whereas the opposite is

The pipeline fracture behavior and pressure assessment under HIC (Hydrogen induced cracking) environment

Energy Technology Data Exchange (ETDEWEB)

Shaohua, Dong [China National Petroleum Corporation (CNPC), Beijing (China); Lianwei, Wang [University of Science and Technology Beijing (USTB), Beijing (China)

2009-07-01

As Hydrogen's transmit and diffuse, after gestating for a while, the density of hydrogen around crack tip of pipeline will get to the critical density, and the pipeline material will descend, make critical stress factor, the reason of pipeline Hydrogen Induced Cracking is Hydrogen's transmit and diffuse. The stress factor of Hydrogen Induced Cracking under surroundings-condition of stress is the key that estimate material's rupture behavior. The paper study the relationship among hydrogen concentrate, crack tip stress, stain field, hydrogen diffusion and inner pressure for crack tip process zone, then determined the length of HIC (hydrogen induced cracking) process zone. Based on the theory of propagation which reason micro-crack making core, dislocation model is produced for fracture criteria of HIC, the influence between material and environments under the HIC is analyzed, step by step pipeline maximum load pressure and threshold of J-integrity ( J{sub ISCC} ) is calculated, which is very significant for pipeline safety operation. (author)

Influence of Al on the fatigue crack growth behavior of Fe–22Mn–(3Al)–0.6C TWIP steels

International Nuclear Information System (INIS)

Ma, Penghui; Qian, Lihe; Meng, Jiangying; Liu, Shuai; Zhang, Fucheng

2015-01-01

The influence of Al on fatigue crack growth (FCG) behavior of the high-Mn austenitic twinning-induced plasticity (TWIP) steel was investigated by conducting FCG tests on Fe–22Mn–0Al–0.6C and Fe–22Mn–3Al–0.6C TWIP steels (hereafter, referred to as 0Al and 3Al TWIP steel, respectively). The FCG tests were performed at stress ratio of 0.1 under the control of stress intensity factor range using three-point bending specimens. Excepting that the traditional two-dimensional (2D) observation methods (optical, scanning and transmission electron microscopes) were used to observe the crack paths, fracture surfaces and microstructure features, a high-resolution synchrotron X-ray computed tomography was also applied to observe the three-dimensional (3-D) crack morphology. The results indicate that the FCG resistance of the 0Al TWIP steel is superior to that of 3Al TWIP steel in the near threshold regime. Observed from the 2D crack paths and 3D crack morphologies, it can be found that the crack surface roughness and crack deflection of the 0Al steel are greater than those of 3Al steel. It is suggested that the degree of roughness-induced crack closure decreases with the addition of Al. And the 0Al steel shows much larger plastic zone sizes ahead of the crack tip than the 3Al steel, suggesting that plasticity-induced crack closure may also play an important role in decreasing the FCG rate in the 0Al steel. By excluding the crack closure effects, the 0Al steel still exhibits a higher effective crack growth threshold value than the 3Al steel; this is considered to be due to the higher planarity of slip in the 0Al steel than in the 3Al steel, and the mechanical twins generated in the 0Al steel reduce the stress concentration at crack tip

The effect of a single tensile overload on stress corrosion cracking growth of stainless steel in a light water reactor environment

International Nuclear Information System (INIS)

Xue He; Li Zhijun; Lu Zhanpeng; Shoji, Tetsuo

2011-01-01

Research highlights: → The affect of a single tensile overload on SCC growth rate is investigated. → A single tensile overload would produce a residual plastic strain in the SCC tip. → The residual plastic strain would decrease the plastic strain rate in the SCC tip. → A single tensile overload would cause crack growth rate retardation in the SCC tip. → SCC growth rate in the quasi-stationary crack tip is relatively lower. - Abstract: It has been found that a single tensile overload applied during constant load amplitude might cause crack growth rate retardation in various crack propagating experiments which include fatigue test and stress corrosion cracking (SCC) test. To understand the affecting mechanism of a single tensile overload on SCC growth rate of stainless steel or nickel base alloy in light water reactor environment, based on elastic-plastic finite element method (EPFEM), the residual plastic strain in both tips of stationary and growing crack of contoured double cantilever beam (CDCB) specimen was simulated and analyzed in this study. The results of this investigation demonstrate that a residual plastic strain in the region immediately ahead of the crack tips will be produced when a single tensile overload is applied, and the residual plastic strain will decrease the plastic strain rate level in the growing crack tip, which will causes crack growth rate retardation in the tip of SCC.

Influence of surrounding environment on subcritical crack growth in marble

Science.gov (United States)

Nara, Yoshitaka; Kashiwaya, Koki; Nishida, Yuki; , Toshinori, Ii

2017-06-01

Understanding subcritical crack growth in rock is essential for determining appropriate measures to ensure the long-term integrity of rock masses surrounding structures and for construction from rock material. In this study, subcritical crack growth in marble was investigated experimentally, focusing on the influence of the surrounding environment on the relationship between the crack velocity and stress intensity factor. The crack velocity increased with increasing temperature and/or relative humidity. In all cases, the crack velocity increased with increasing stress intensity factor. However, for Carrara marble (CM) in air, we observed a region in which the crack velocity still increased with temperature, but the increase in the crack velocity with increasing stress intensity factor was not significant. This is similar to Region II of subcritical crack growth observed in glass in air. Region II in glass is controlled by mass transport to the crack tip. In the case of rock, the transport of water to the crack tip is important. In general, Region II is not observed for subcritical crack growth in rock materials, because rocks contain water. Because the porosity of CM is very low, the amount of water contained in the marble is also very small. Therefore, our results imply that we observed Region II in CM. Because the crack velocity increased in both water and air with increasing temperature and humidity, we concluded that dry conditions at low temperature are desirable for the long-term integrity of a carbonate rock mass. Additionally, mass transport to the crack tip is an important process for subcritical crack growth in rock with low porosity.

The importance of the strain rate and creep on the stress corrosion cracking mechanisms and models

International Nuclear Information System (INIS)

Aly, Omar F.; Mattar Neto, Miguel; Schvartzman, Monica M.A.M.

2011-01-01

Stress corrosion cracking is a nuclear, power, petrochemical, and other industries equipment and components (like pressure vessels, nozzles, tubes, accessories) life degradation mode, involving fragile fracture. The stress corrosion cracking failures can produce serious accidents, and incidents which can put on risk the safety, reliability, and efficiency of many plants. These failures are of very complex prediction. The stress corrosion cracking mechanisms are based on three kinds of factors: microstructural, mechanical and environmental. Concerning the mechanical factors, various authors prefer to consider the crack tip strain rate rather than stress, as a decisive factor which contributes to the process: this parameter is directly influenced by the creep strain rate of the material. Based on two KAPL-Knolls Atomic Power Laboratory experimental studies in SSRT (slow strain rate test) and CL (constant load) test, for prediction of primary water stress corrosion cracking in nickel based alloys, it has done a data compilation of the film rupture mechanism parameters, for modeling PWSCC of Alloy 600 and discussed the importance of the strain rate and the creep on the stress corrosion cracking mechanisms and models. As derived from this study, a simple theoretical model is proposed, and it is showed that the crack growth rate estimated with Brazilian tests results with Alloy 600 in SSRT, are according with the KAPL ones and other published literature. (author)

A Constitutive Relationship between Fatigue Limit and Microstructure in Nanostructured Bainitic Steels

Science.gov (United States)

Mueller, Inga; Rementeria, Rosalia; Caballero, Francisca G.; Kuntz, Matthias; Sourmail, Thomas; Kerscher, Eberhard

2016-01-01

The recently developed nanobainitic steels show high strength as well as high ductility. Although this combination seems to be promising for fatigue design, fatigue properties of nanostructured bainitic steels are often surprisingly low. To improve the fatigue behavior, an understanding of the correlation between the nanobainitic microstructure and the fatigue limit is fundamental. Therefore, our hypothesis to predict the fatigue limit was that the main function of the microstructure is not necessarily totally avoiding the initiation of a fatigue crack, but the microstructure has to increase the ability to decelerate or to stop a growing fatigue crack. Thus, the key to understanding the fatigue behavior of nanostructured bainite is to understand the role of the microstructural features that could act as barriers for growing fatigue cracks. To prove this hypothesis, we carried out fatigue tests, crack growth experiments, and correlated these results to the size of microstructural features gained from microstructural analysis by light optical microscope and EBSD-measurements. Finally, we were able to identify microstructural features that influence the fatigue crack growth and the fatigue limit of nanostructured bainitic steels. PMID:28773953

Analysis of short and long crack behavior and single overload effect by crack opening stress

International Nuclear Information System (INIS)

Song, Sam Hong; Lee, Kyeong Ro

1999-01-01

The study analyzed the behaviors of short and long crack as well as the effect of single tensile overload on the crack behaviors by using fatigue crack opening behavior. Crack opening stress is measured by an elastic compliance method which may precisely and continuously provide many data using strain gages during experiment. The unusual growth behaviors of short crack and crack after the single tensile overload applied, was explained by the variations of crack opening stress. In addition, fatigue crack growth rate was expressed as a linear form for short crack as for long crack by using effective stress intensity factor range as fracture mechanical parameter, which is based on crack closure concept. And investigation is performed with respect to the relation between plastic zone size formed at the crack tip and crack retardation, crack length and the number of cycles promoted or retarded, and the overload effect on the fatigue life

Hot-crack test for aluminium alloys welds using TIG process

Directory of Open Access Journals (Sweden)

Deschaux-beaume F.

2010-06-01

Full Text Available Hot cracking is a critical defect frequently observed during welding of aluminium alloys. In order to better understand the interaction between cracking phenomenon, process parameters, mechanical factors and microstructures resulting from solidification after welding, an original hot-cracking test during welding is developed. According to in-situ observations and post mortem analyses, hot cracking mechanisms are investigated, taking into account the interaction between microstructural parameters, depending on the thermal cycles, and mechanical parameters, depending on geometry and clamping conditions of the samples and on the thermal field on the sample. Finally, a process map indicating the limit between cracking and non-cracking zones according to welding parameters is presented.

Stress corrosion cracking of titanium alloys

Science.gov (United States)

May, R. C.; Beck, F. H.; Fontana, M. G.

1971-01-01

Experiments were conducted to study (1) the basic electrochemical behavior of titanium in acid chloride solutions and (2) the response of the metal to dynamic straining in the same evironment. The aim of this group of experiments was to simulate, as nearly as possible, the actual conditions which exist at the tip of a crack. One of the foremost theories proposed to explain the propagation of stress corrosion cracks is a hydrogen embrittlement theory involving the precipitation of embrittling titanium hydrides inside the metal near the crack tip. An initial survey of the basic electrochemical literature indicated that surface hydrides play a critical role in the electrochemistry of titanium in acid solutions. A comprehensive analysis of the effect of surface films, particularly hydrides, on the electrochemical behavior of titanium in these solution is presented.

Time-of-Flight Secondary Ion Mass Spectrometry (ToF-SIMS) imaging of deuterium assisted cracking in a 2205 duplex stainless steel micro-structure

Energy Technology Data Exchange (ETDEWEB)

Sobol, Oded; Holzlechner, Gerald; Nolze, Gert; Wirth, Thomas [BAM – Federal Institute for Materials Research and Testing, Berlin (Germany); Eliezer, Dan [Department of Materials Engineering, Ben-Gurion University of the Negev, Beer Sheva (Israel); Boellinghaus, Thomas, E-mail: thomas.boellinghaus@bam.de [BAM – Federal Institute for Materials Research and Testing, Berlin (Germany); Unger, Wolfgang E.S. [BAM – Federal Institute for Materials Research and Testing, Berlin (Germany)

2016-10-31

In the present work, the influence of deuterium on the microstructure of a duplex stainless steel type EN 1.4462 has been characterized by Time-of-Flight Secondary Ion Mass Spectrometry (ToF-SIMS) supported by scanning electron microscopy (SEM), focused ion beam (FIB), electron back scattered diffraction (EBSD) and energy dispersive x-ray (EDX) investigations. Characterization has been carried out before and after electrochemical charging with deuterium which has been used as a tracer, due to its similar behavior to hydrogen in the steel microstructure. In a first approach, the distribution of the deuterium occurring at temperatures above −58 °C has been visualized. Further it turned out that sub-surface micro blisters are formed in the ferrite-austenite interface, followed by the formation of needle shaped plates and subsequent cracking at the ferrite surface. In the austenite phase, parallel cracking alongside twins and hexagonal close packed (martensitic) regions has been observed. In both phases and even in the apparent interface, cracking has been associated with high deuterium concentrations, as compared to the surrounding undamaged microstructure. Sub-surface blistering in the ferrite has to be attributed to the accumulation and recombination of deuterium at the ferrite-austenite interface underneath the respective ferrite grains and after fast diffusing through this phase. Generally, the present application of chemometric imaging and structural analyses allows characterization of hydrogen assisted degradation at a sub-micron lateral resolution.

Multi-parameter crack tip stress state description for evaluation of nonlinear zone width in silicate composite specimens in component splitting/bending test geometry

Czech Academy of Sciences Publication Activity Database

Veselý, V.; Frantík, P.; Sopek, J.; Malíková, L.; Seitl, Stanislav

2015-01-01

Roč. 38, č. 2 (2015), s. 200-214 ISSN 8756-758X R&D Projects: GA ČR(CZ) GAP104/11/0833 Institutional support: RVO:68081723 Keywords : near-crack tip fields * Williams series * higher-order terms * stress field * failure criterion * nonlinear zone * quasi-brittle fracture * splitting-bending geometry Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 1.838, year: 2015

Crack initiation under generalized plane strain conditions

International Nuclear Information System (INIS)

Shum, D.K.M.; Merkle, J.G.

1991-01-01

A method for estimating the decrease in crack-initiation toughness, from a reference plane strain value, due to positive straining along the crack front of a circumferential flaw in a reactor pressure vessel is presented in this study. This method relates crack initiation under generalized plane strain conditions with material failure at points within a distance of a few crack-tip-opening displacements ahead of a crack front, and involves the formulation of a micromechanical crack-initiation model. While this study is intended to address concerns regarding the effects of positive out-of- plane straining on ductile crack initiation, the approach adopted in this work can be extended in a straightforward fashion to examine conditions of macroscopic cleavage crack initiation. Provided single- parameter dominance of near-tip fields exists in the flawed structure, results from this study could be used to examine the appropriateness of applying plane strain fracture toughness to the evaluation of circumferential flaws, in particular to those in ring-forged vessels which have no longitudinal welds. In addition, results from this study could also be applied toward the analysis of the effects of thermal streaming on the fracture resistance of circumferentially oriented flaws in a pressure vessel. 37 refs., 8 figs., 1 tab

Variation of the energy release rate as a crack approaches and passes through an elastic inclusion

Science.gov (United States)

Li, Rongshun; Chudnovsky, A.

1993-01-01

The variation of the energy release rate (ERP) at the tip of a crack penetrating an elastic inclusion is analyzed using an approach involving modeling the random array of microcracks or other defects by an elastic inclusion with effective elastic properties. Computations are carried out using a finite element procedure. The eight-noded isoparametric serendipity element with the shift of the midpoint to the quarter-point is used to simulate the singularity at the crack tip, and the crack growth is accommodated by implementing a mesh regeneration technique. The ERP values were calculated for various crack tip positions which simulate the process of the crack approaching and penetrating the inclusion.

Study of microstructure and fracture properties of blunt notched and sharp cracked high density polyethylene specimens.

Science.gov (United States)

Pan, Huanyu; Devasahayam, Sheila; Bandyopadhyay, Sri

2017-07-21

This paper examines the effect of a broad range of crosshead speed (0.05 to 100 mm/min) and a small range of temperature (25 °C and 45 °C) on the failure behaviour of high density polyethylene (HDPE) specimens containing a) standard size blunt notch and b) standard size blunt notch plus small sharp crack - all tested in air. It was observed that the yield stress properties showed linear increase with the natural logarithm of strain rate. The stress intensity factors under blunt notch and sharp crack conditions also increased linearly with natural logarithm of the crosshead speed. The results indicate that in the practical temperature range of 25 °C and 45 °C under normal atmosphere and increasing strain rates, HDPE specimens with both blunt notches and sharp cracks possess superior fracture properties. SEM microstructure studies of fracture surfaces showed craze initiation mechanisms at lower strain rate, whilst at higher strain rates there is evidence of dimple patterns absorbing the strain energy and creating plastic deformation. The stress intensity factor and the yield strength were higher at 25 °C compared to those at 45 °C.

[Mechanism of the dentino-enamel junction on the resist-crack propagation of human teeth by the finite element method].

Science.gov (United States)

Jingjing, Zheng; Tiezhou, Hou; Hong, Tao; Xueyan, Guo; Cui, Wu

2014-10-01

This study aims to identify the crack tip stress intensity factor of the propagation process, crack propagation path, and the changes in the shape of the crack tip by the finite element method. The finite element model of dentino-enamel junction was established with ANSYS software, and the length of the initial crack in the single edge was set to 0.1 mm. The lower end of the sample was fixed. The tensile load of 1 MPa with frequency of 5 Hz was applied to the upper end. The stress intensity factor, deflection angle, and changes in the shape of the crack tip in the crack propagation were calculated by ANSYS. The stress intensity factor suddenly and continuously decreased in dentino-enamel junction as the crack extended. A large skewed angle appeared, and the stress on crack tip was reduced. The dentino-enamel junction on human teeth may resist crack propagation through stress reduction.

Fatigue crack growth in an aluminum alloy-fractographic study

Science.gov (United States)

Salam, I.; Muhammad, W.; Ejaz, N.

2016-08-01

A two-fold approach was adopted to understand the fatigue crack growth process in an Aluminum alloy; fatigue crack growth test of samples and analysis of fractured surfaces. Fatigue crack growth tests were conducted on middle tension M(T) samples prepared from an Aluminum alloy cylinder. The tests were conducted under constant amplitude loading at R ratio 0.1. The stress applied was from 20,30 and 40 per cent of the yield stress of the material. The fatigue crack growth data was recorded. After fatigue testing, the samples were subjected to detailed scanning electron microscopic (SEM) analysis. The resulting fracture surfaces were subjected to qualitative and quantitative fractographic examinations. Quantitative fracture analysis included an estimation of crack growth rate (CGR) in different regions. The effect of the microstructural features on fatigue crack growth was examined. It was observed that in stage II (crack growth region), the failure mode changes from intergranular to transgranular as the stress level increases. In the region of intergranular failure the localized brittle failure was observed and fatigue striations are difficult to reveal. However, in the region of transgranular failure the crack path is independent of the microstructural features. In this region, localized ductile failure mode was observed and well defined fatigue striations were present in the wake of fatigue crack. The effect of interaction of growing fatigue crack with microstructural features was not substantial. The final fracture (stage III) was ductile in all the cases.

Microstructure vs. Near-threshold Fatigue Crack Growth Behavior of an Heat-treated Ductile Iron

Directory of Open Access Journals (Sweden)

Radomila KONEČNÁ

2012-03-01

Full Text Available Perferritic isothermal ductile iron (IDI® is an intermediate grade between the low-strength grades of austempered ductile iron (ADI and pearlitic ductile iron (DI recently developed by Zanardi Fonderie Italy. IDI is produced by heat-treating an unalloyed nodular cast iron. The specific matrix microstructure is called “Perferritic” and consists predominantly of ferrite and pearlite. Compared to the pearlitic grades of nodular ductile iron, IDI combines similar strength with higher toughness as a result of the isothermal heat treatment. In this contribution the fatigue crack growth resistance and Kath of IDI are investigated and correlated to mechanical properties and microstructural features. The threshold Ka was determined using the load shedding technique as per ASTM Standard E-647 using CT specimens extracted from a cast block. Tensile specimens were extracted from the broken CT halves and used to determine the static mechanical properties. A metallographic investigation was carried out to correlate structural features and mechanical properties.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1336

Crack propagation direction in a mixed mode geometry estimated via multi-parameter fracture criteria

Czech Academy of Sciences Publication Activity Database

Malíková, L.; Veselý, V.; Seitl, Stanislav

2016-01-01

Roč. 89, AUG (2016), s. 99-107 ISSN 0142-1123. [International Conference on Characterisation of Crack Tip Fields /3./. Urbino, 20.04.2015-22.04.2015] Institutional support: RVO:68081723 Keywords : Near-crack-tip fields * Mixed mode * Crack propagation direction * Multi-parameter fracture criteria * Finite element analysis Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 2.899, year: 2016

A Constitutive Relationship between Fatigue Limit and Microstructure in Nanostructured Bainitic Steels

Directory of Open Access Journals (Sweden)

Inga Mueller

2016-10-01

Full Text Available The recently developed nanobainitic steels show high strength as well as high ductility. Although this combination seems to be promising for fatigue design, fatigue properties of nanostructured bainitic steels are often surprisingly low. To improve the fatigue behavior, an understanding of the correlation between the nanobainitic microstructure and the fatigue limit is fundamental. Therefore, our hypothesis to predict the fatigue limit was that the main function of the microstructure is not necessarily totally avoiding the initiation of a fatigue crack, but the microstructure has to increase the ability to decelerate or to stop a growing fatigue crack. Thus, the key to understanding the fatigue behavior of nanostructured bainite is to understand the role of the microstructural features that could act as barriers for growing fatigue cracks. To prove this hypothesis, we carried out fatigue tests, crack growth experiments, and correlated these results to the size of microstructural features gained from microstructural analysis by light optical microscope and EBSD-measurements. Finally, we were able to identify microstructural features that influence the fatigue crack growth and the fatigue limit of nanostructured bainitic steels.

Hydride effect on crack instability of Zircaloy cladding

Energy Technology Data Exchange (ETDEWEB)

Tseng, Che-Chung, E-mail: cctseng@iner.gov.tw [Institute of Nuclear Energy Research, No. 1000, Wunhua Road, Jiaan Village, Lungtan, Township, Taoyuan County 32546, Taiwan (China); Sun, Ming-Hung [Institute of Nuclear Energy Research, No. 1000, Wunhua Road, Jiaan Village, Lungtan, Township, Taoyuan County 32546, Taiwan (China); Chao, Ching-Kong [Department of Mechanical Engineering, National Taiwan University of Science and Technology, 43 Keelung Road, Section 4, Taipei 106, Taiwan (China)

2014-04-01

Highlights: • Radial hydrides near the crack tip had a significant effect on crack propagation. • For radial hydrides off the crack line vertically, the effect on crack propagation was notably reduced. • The longer hydride platelet resulted in a remarkable effect on crack propagation. • A long split in the radial hydride precipitate would enhance crack propagation. • The presence of circumferential hydride among radial hydrides may play an important role in crack propagation. - Abstract: A methodology was proposed to investigate the effect of hydride on the crack propagation in fuel cladding. The analysis was modeled based on an outside-in crack with radial hydrides located near its crack tip. The finite element method was used in the calculation; both stress intensity factor K{sub I} and J integral were applied to evaluate the crack stability. The parameters employed in the analysis included the location of radial hydride, hydride dimensions, number of hydrides, and the presence of circumferential hydride, etc. According to our study, the effective distance between a radial hydride and the assumed cladding surface crack for the enhancement of crack propagation proved to be no greater than 0.06 mm. For a hydride not on the crack line, it would induce a relatively minor effect on crack propagation if the vertical distance was beyond 0.05 mm. However, a longer hydride precipitate as well as double radial hydrides could have a remarkable effect on crack propagation. A combined effect of radial and circumferential hydrides was also discussed.

Characterization of microstructure and local deformation in 316NG weld heat-affected zone and stress corrosion cracking in high temperature water

International Nuclear Information System (INIS)

Lu Zhanpeng; Shoji, Tetsuo; Meng Fanjiang; Xue He; Qiu Yubing; Takeda, Yoichi; Negishi, Koji

2011-01-01

Research highlights: → Away from the fusion line, kernel average misorientation and hardness decrease. → Away from the fusion line, the fraction of Σ3 boundaries increases. → Crack growth in high temperature water correlates to kernel average misorientation and hardness. → SCC along random boundaries as well as extensive intergranular branching near the fusion line. - Abstract: Microstructure and local deformation in 316NG weld heat-affected zones were measured by electron-back scattering diffraction and hardness measurements. With increasing the distance from the fusion line, kernel average misorientation decreases and the fraction of Σ3 boundaries increases. Stress corrosion cracking growth rates in high temperature water were measured at different locations in the heat-affected zones that correspond to different levels of strain-hardening represented by kernel average misorientation and hardness distribution. Intergranular cracking along random boundaries as well as extensive intergranular crack branching is observed in the heat-affected zone near the weld fusion line.

An analysis of premature cracking associated with microstructural alterations in an AISI 52100 failed wind turbine bearing using X-ray tomography

Energy Technology Data Exchange (ETDEWEB)

Gould, Benjamin; Greco, Aaron; Stadler, Kenred; Xiao, Xianghui

2017-03-01

Crack surrounded by local areas of microstructural alteration deemed "White etching cracks" (WECs) lead to unpredictable and premature failures within a multitude of applications including wind turbine gearbox bearings. While the exact cause of these failures remains unknown, a large number of hypotheses exist as to how and why these cracks form. The aim of the current work is to elucidate some of these hypotheses by mapping WEC networks within failed wind turbine bearings using high energy X-ray tomography, in an attempt to determine the location of WEC initiation, and the role of defects within the steel, such as inclusions or carbide clusters. Four completely subsurface WECs were found throughout the presented analysis, thereby confirming subsurface initiation as method of WEC formation. Additionally, a multitude of small butterfly like cracks were found around inclusions in the steel, however further analysis is needed to verify if these inclusions are initiation sites for WECs. (C) 2017 Elsevier Ltd. All rights reserved.

Comparison of experiment and theory for elastic-plastic plane strain crack growth

International Nuclear Information System (INIS)

Hermann, L.; Rice, J.R.

1980-02-01

Recent theoretical results on elastic-plastic plane strain crack growth, and experimental results for crack growth in a 4140 steel in terms of the theoretical concepts are reviewed. The theory is based on a recent asymptotic analysis of crack surface opening and strain distributions at a quasi-statically advancing crack tip in an ideally-plastic solid. The analysis is incomplete in that some of the parameters which appear in it are known only approximately, especially at large scale yielding. Nevertheless, it suffices to derive a relation between the imposed loading and amount of crack growth, prior to general yielding, based on the assumption that a geometrically similar near-tip crack profile is maintained during growth. The resulting predictions for the variation of J with crack growth are found to fit well to the experimental results obtained on deeply cracked compact specimens

Microstructural analysis of the 2195 aluminum-lithium alloy welds

Science.gov (United States)

Talia, George E.

1993-01-01

The principal objective of this research was to explain a tendency of 2195 Al-Li alloy to crack at elevated temperature during welding. Therefore, a study was made on the effect of welding and thermal treatment on the microstructure of Al-Li Alloy 2195. The critical roles of precipitates, boundaries, phases, and other features of the microstructure were inferred from the crack propagation paths and the morphology of fracture surface of the alloy with different microstructures. Particular emphasis was placed on the microstructures generated by the welding process and the mechanisms of crack propagation in such structures. Variation of the welding parameters and thermal treatments were used to alter the micro/macro structures, and they were characterized by optical and scanning electron microscopy. A theoretical model is proposed to explain changes in the microstructure of welded material. This model proposes a chemical reaction in which gases from the air (i.e., nitrogen) release hydrogen inside the alloy. Such a reaction could generate large internal stresses capable to induce porosity and crack-like delamination in the material.

Crack growth rate in the HAZ of alloy 600/182

Energy Technology Data Exchange (ETDEWEB)

Gomez-Briceno, D.; Lapena, J.; Garcia-Redondo, M.; Castro, L.; Perosanz, F.J. [CIEMAT (Spain); Ahluwalia, K. [EPRI, (United States); Hickling, J. [EPRI Consultant (Cyprus)

2011-07-01

CGR (Crack Growth Rate) experiments to obtain data for the HAZ (Heat Affected Zone) of nickel base alloys using fracture mechanics specimens are a challenge, primarily due to the difficulties of positioning the tip of the notch (or pre-crack) in the desired location within the complex region adjacent to the fusion line. This paper presents some results obtained in an experimental program carried out to the CGR in the HAZ of several welded Alloy 600 plates. Compact tension (CT) specimens have been tested in simulated PWR primary water at temperatures of 340 and 360 C degrees under cyclic and constant loading (both with and without periodic partial unloading). Satisfactory CGR data were obtained for the HAZ in an Alloy 600 plate (mill annealed at high temperature) welded with Alloy 182 under both environmentally assisted fatigue test conditions (cyclic loading at different frequencies) and during stress corrosion testing (i.e. at predominantly constant load). The CGR values were generally similar to those obtained for the corresponding base metal (with tentative evidence for slightly faster growth in the HAZ under pure constant load). The HAZ specimens showed a higher tendency to crack inter-granularly under cyclic loading. CGR values under predominantly SCC conditions corresponded well (after temperature correction) with the MRP - 55 75. percentile disposition curve for PWSCC in Alloy 600 materials. This contrasts with the behavior observed by other investigators, where the HAZ material was found to exhibit markedly higher CGRs. A possible explanation for this discrepancy is the higher PWSCC susceptibility of the Alloy 600 base metal used to prepare the HAZ specimens in this program. It appears that the strong increase in the HAZ CGR observed elsewhere may take place if the base metal is a heat with inherently low PWSCC susceptibility (i.e. with good microstructure, adequate carbide distribution, etc.). However, if the Alloy 600 base metal already has a susceptible

Crack growth rate in the HAZ of alloy 600/182

International Nuclear Information System (INIS)

Gomez-Briceno, D.; Lapena, J.; Garcia-Redondo, M.; Castro, L.; Perosanz, F.J.; Ahluwalia, K.; Hickling, J.

2011-01-01

CGR (Crack Growth Rate) experiments to obtain data for the HAZ (Heat Affected Zone) of nickel base alloys using fracture mechanics specimens are a challenge, primarily due to the difficulties of positioning the tip of the notch (or pre-crack) in the desired location within the complex region adjacent to the fusion line. This paper presents some results obtained in an experimental program carried out to the CGR in the HAZ of several welded Alloy 600 plates. Compact tension (CT) specimens have been tested in simulated PWR primary water at temperatures of 340 and 360 C degrees under cyclic and constant loading (both with and without periodic partial unloading). Satisfactory CGR data were obtained for the HAZ in an Alloy 600 plate (mill annealed at high temperature) welded with Alloy 182 under both environmentally assisted fatigue test conditions (cyclic loading at different frequencies) and during stress corrosion testing (i.e. at predominantly constant load). The CGR values were generally similar to those obtained for the corresponding base metal (with tentative evidence for slightly faster growth in the HAZ under pure constant load). The HAZ specimens showed a higher tendency to crack inter-granularly under cyclic loading. CGR values under predominantly SCC conditions corresponded well (after temperature correction) with the MRP - 55 75. percentile disposition curve for PWSCC in Alloy 600 materials. This contrasts with the behavior observed by other investigators, where the HAZ material was found to exhibit markedly higher CGRs. A possible explanation for this discrepancy is the higher PWSCC susceptibility of the Alloy 600 base metal used to prepare the HAZ specimens in this program. It appears that the strong increase in the HAZ CGR observed elsewhere may take place if the base metal is a heat with inherently low PWSCC susceptibility (i.e. with good microstructure, adequate carbide distribution, etc.). However, if the Alloy 600 base metal already has a susceptible

EFAM GTP-CREEP 02 - the GKSS test procedure for determining the creep crack extension of materials

International Nuclear Information System (INIS)

Schwalbe, K.H.

2002-01-01

This document describes a fracture mechanics method in procedural form for determining the creep crack extension of materials. It is based on the unified fracture mechanics test method EFAM GTP 02, the ASTM standard E 1457-98, activities of VAMAS TWA 19, and GKSS experience in creep crack extension testing. It introduces novel features such as the rate of the δ 5 crack tip opening displacement, the crack tip opening angle, and the middle cracked tension specimen. (orig.) [de

Non-self-similar cracking in unidirectional metal-matrix composites

International Nuclear Information System (INIS)

Rajesh, G.; Dharani, L.R.

1993-01-01

Experimental investigations on the fracture behavior of unidirectional Metal Matrix Composites (MMC) show the presence of extensive matrix damage and non-self-similar cracking of fibers near the notch tip. These failures are primarily observed in the interior layers of an MMC, presenting experimental difficulties in studying them. Hence an investigation of the matrix damage and fiber fracture near the notch tip is necessary to determine the stress concentration at the notch tip. The classical shear lag (CLSL) assumption has been used in the present study to investigate longitudinal matrix damage and nonself-similar cracking of fibers at the notch tip of an MMC. It is seen that non-self-similar cracking of fibers reduces the stress concentration at the notch tip considerably and the effect of matrix damage is negligible after a large number of fibers have broken beyond the notch tip in a non-self-similar manner. Finally, an effort has been made to include non-self-similar fiber fracture and matrix damage to model the fracture behavior of a unidirectional boron/aluminum composite for two different matrices viz. a 6061-0 fully annealed aluminum matrix and a heat treated 6061-T6 aluminum matrix. Results have been drawn for several characteristics pertaining to the shear stiffnesses and the shear yield stresses of the two matrices and compared with the available experimental results

Factors controlling nitrate cracking of mild steel

International Nuclear Information System (INIS)

Donovan, J.A.

1977-01-01

Nitrite and hydroxide ions inhibit the growth of nitrate stress corrosion cracks in mild steel. Crack growth measurements showed that sufficient concentrations of nitrite and hydroxide ions can prevent crack growth; however, insufficient concentrations of these ions did not influence the Stage II growth rate or the threshold stress intensity, but extended the initiation time. Stage III growth was discontinuous. Oxide formed in the grain boundaries ahead of the crack tip and oxide dissolution (Stage II) and fracture (Stage III) are the proposed mechanisms of nitrate stress corrosion crack growth

A partly and fully cracked triangular XFEM element for modeling cohesive fracture

DEFF Research Database (Denmark)

Mougaard, Jens Falkenskov; Poulsen, Peter Noe; Nielsen, Leif Otto

2011-01-01

This paper discusses the build‐up of a partly cracked cohesive crack tip element. The crack tip element is based on the principles of the eXtended Finite Element Method (XFEM) and is of Linear Strain Triangle (LST) type. The composition of the enrichment has been in focus to achieve as complete...... as a fully cracked element with a few restrictions in the displacement field. The performance of the developed element has been tested in three examples. One example is an infinite sheet with an initial flaw in pure tension, where a semianalytical solution exists. The two other examples are the two benchmark...

Crack path predictions and experiments in plane structures considering anisotropic properties and material interfaces

Directory of Open Access Journals (Sweden)

P.O. Judt

2015-10-01

Full Text Available In many engineering applications special requirements are directed to a material's fracture behavior and the prediction of crack paths. Especially if the material exhibits anisotropic elastic properties or fracture toughnesses, e.g. in textured or composite materials, the simulation of crack paths is challenging. Here, the application of path independent interaction integrals (I-integrals, J-, L- and M-integrals is beneficial for an accurate crack tip loading analysis. Numerical tools for the calculation of loading quantities using these path-invariant integrals are implemented into the commercial finite element (FE-code ABAQUS. Global approaches of the integrals are convenient considering crack tips approaching other crack faces, internal boundaries or material interfaces. Curved crack faces require special treatment with respect to integration contours. Numerical crack paths are predicted based on FE calculations of the boundary value problem in connection with an intelligent adaptive re-meshing algorithm. Considering fracture toughness anisotropy and accounting for inelastic effects due to small plastic zones in the crack tip region, the numerically predicted crack paths of different types of specimens with material interfaces and internal boundaries are compared to subcritically grown paths obtained from experiments.

Observation and simulation of crack growth in Zry-4

International Nuclear Information System (INIS)

Bertolino, Graciela; Meyer, Gabriel; Perez Ipina, J

2003-01-01

Security and life extension of components of nuclear reactors are the most motivating aspects that encourage to study embrittlement processes of zirconium alloys by reaction with hydrogen.Here, the use of fracture mechanics tests are suitable to monitor the material resistance of components under service.Because many times is difficult to obtain normalized probes from real size components, researchers look for alternative experimental techniques or crack growth simulation from the knowledge of particular material properties.In this work we present the results obtained after experimental observation and computer simulation of crack growth in Zry-4 probes.Experimental observation were obtained by performing flexion tests in three point probes SSEN(B) of 3 x 7 x 32 mm 3 located in the chamber of a scanning electron microscope, measuring in situ the crack length and opening when an external load is applied.Using the information obtained from stress-displacement measurements after tensile tests and the empiric relationship between crack opening and crack length, the crack growth process was simulated.Displacement field in the zone close to the crack tip was obtained by finite elements technique (Castem, DMT, CEA) assuming plain stress, a plastic bilinear homogeneous material and neglecting texture or directional anisotropy.To compare experimental observation and simulation, a grid (10 x 10 μm 2 each square) was drawn in the zone close to the crack tip by selective sputtering.Following the movement of two (three) points of the surface allows to compare uni (bi) dimensional deformation.A good agreement between observation and simulation was observed: after the crack opening grew 28 times (from 1.5 to 42 μm) the base-height relationship of a triangle involving the crack tip change 40% (35%) in the experimental observation (simulation)

On the transition of short cracks into long fatigue cracks in reactor pressure vessel steels

Directory of Open Access Journals (Sweden)

Singh Rajwinder

2018-01-01

Full Text Available Short fatigue cracks, having dimension less than 1 mm, propagate at much faster rates (da/dN even at lower stress intensity factor range (da/dN as compared to the threshold stress intensity factor range obtained from long fatigue crack growth studies. These short cracks originate at the sub-grain level and some of them ultimately transit into critical long cracks over time. Therefore, designing the components subjected to fatigue loading merely on the long crack growth data and neglecting the short crack growth behavior can overestimate the component’s life. This aspect of short fatigue cracks become even more critical for materials used for safety critical applications such as reactor pressure vessel (RPV steel in nuclear plants. In this work, the transition behaviour of short fatigue crack gowth into long fatigue crack is studied in SA508 Grade 3 Class I low alloy steel used in RPVs. In-situ characterization of initiation, propagation and transition of short fatigue cracks is performed using fatigue stage for Scanning Electron Microscope (SEM in addition to digital microscopes fitted over a servo-hydraulic fatigue machine and correlated with the microtructural information obtained using electron backscatter diffraction (EBSD. SA508 steel having an upper bainitic microstructure have several microstructural interfaces such as phase and grain boundaries that play a significant role in controlling the short fatigue crack propagation. Specially designed and prepared short fatigue specimens (eletro-polished with varying initial crack lengths of the order of tens of microns are used in this study. The transition of such short initial cracks into long cracks is then tracked to give detailed insight into the role of each phase and phase/grain boundary with an objective of establishing Kitagawa-Takahashi diagram for the given RPV steel. The behavior of the transited long cracks is then compared with the crack propagation behavior obtained using

The Reflective Cracking in Flexible Pavements

Directory of Open Access Journals (Sweden)

Pais Jorge

2013-07-01

Full Text Available Reflective cracking is a major concern for engineers facing the problem of road maintenance and rehabilitation. The problem appears due to the presence of cracks in the old pavement layers that propagate into the pavement overlay layer when traffic load passes over the cracks and due to the temperature variation. The stress concentration in the overlay just above the existing cracks is responsible for the appearance and crack propagation throughout the overlay. The analysis of the reflective cracking phenomenon is usually made by numerical modeling simulating the presence of cracks in the existing pavement and the stress concentration in the crack tip is assessed to predict either the cracking propagation rate or the expected fatigue life of the overlay. Numerical modeling to study reflective cracking is made by simulating one crack in the existing pavement and the loading is usually applied considering the shear mode of crack opening. Sometimes the simulation considers the mode I of crack opening, mainly when temperature effects are predominant.

Fatigue crack growth retardation in spot heated mild steel sheet

Indian Academy of Sciences (India)

A fatigue crack can be effectively retarded by heating a spot near the crack tip under nil remote stress condition. The subcritical spot heating at a proper position modifies the crack growth behaviour in a way, more or less, similar to specimen subjected to overload spike. It is observed that the extent of crack growth retardation ...

A short summary on finite element modelling of fatigue crack closure

Energy Technology Data Exchange (ETDEWEB)

Singh, Konjengbam Darunkumar [Indian Institute of Technology, Guwahati (India); Parry, Matthew Roger [Airbus Operations Ltd, Bristol(United Kingdom); Sinclair, Ian [University of Southampton, Southampton (United Kingdom)

2011-12-15

This paper presents a short summary pertaining to the finite element modelling of fatigue crack closure. Several key issues related to finite element modelling of fatigue crack closure are highlighted: element type, mesh refinement, stabilization of crack closure, crack-tip node release scheme, constitutive model, specimen geometry, stress-states (i.e., plane stress, plane strain), crack closure monitoring. Reviews are presented for both straight and deflected cracks.

Strain energy density-distance criterion for the initiation of stress corrosion cracking of alloy X-750

Energy Technology Data Exchange (ETDEWEB)

Hall, M.M. Jr.; Symons, D.M.

1996-05-01

A strain energy density-distance criterion was previously developed and used to correlate rising-load K{sub c} initiation data for notched and fatigue precracked specimens of hydrogen precharged Alloy X-750. This criterion, which was developed for hydrogen embrittlement (HE) cracking, is used here to correlate static-load stress corrosion cracking (SCC) initiation times obtained for smooth geometry, notched and fatigue precracked specimens. The onset of SCC crack growth is hypothesized to occur when a critical strain, which is due to environment-enhanced creep, is attained within the specimen interior. For notched and precracked specimens, initiation is shown by analysis to occur at a variable distance from notch and crack tips. The initiation site varies from very near the crack tip, for highly loaded sharp cracks, to a site that is one grain diameter from the notch, for lower loaded, blunt notches. The existence of hydrogen gradients, which are due to strain-induced hydrogen trapping in the strain fields of notch and crack tips, is argued to be controlling the site for initiation of cracking. By considering the sources of the hydrogen, these observations are shown to be consistent with those from the previous HE study, in which the characteristic distance for crack initiation was found to be one grain diameter from the notch tip, independent of notch radius, applied stress intensity factor and hydrogen level.

Mesh sensitivity effects on fatigue crack growth by crack-tip blunting and re-sharpening

DEFF Research Database (Denmark)

Tvergaard, Viggo

2007-01-01

remeshing at several stages of the plastic deformation, with studies of the effect of overloads or compressive underloads. Recent published analyses for the first two cycles have shown folding of the crack surface in compression, leading to something that looks like striations. The influence of mesh...... refinement is used to study the possibility of this type of behaviour within the present method. Even with much refined meshes no indication of crack surface folding is found here....

On the anomalous temperature dependency of fatigue crack growth of SS 316(N) weld

Energy Technology Data Exchange (ETDEWEB)

Babu, M. Nani; Dutt, B. Shashank; Venugopal, S. [Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102 (India); Sasikala, G., E-mail: gsasi@igcar.gov.in [Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102 (India); Bhaduri, A.K.; Jayakumar, T.; Raj, Baldev [Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102 (India)

2010-07-25

Fatigue crack growth behaviour of a nuclear grade SS 316(N) weld metal was examined in the Paris and threshold regimes in the as-welded condition, at 300, 573 and 823 K. The {Delta}K{sub th} values were 11.2, 7.5, and 9.5 MPa {radical}m, respectively. These values were corrected for closure effects and the corresponding {Delta}K{sub th,eff} were found to be 7.7, 5.8 and 3.5 MPa {radical}m, respectively. The anomalous behaviour, i.e., the high value of {Delta}K{sub th} at 823 K has been explained based on crack closure effect which is roughness induced at 300 K and oxide induced at 823 K, with both these insignificant at 573 K. The effect of temperature on crack growth mechanism and the associated closure mechanisms are discussed. The stress shielding at the crack tip due to closure is accounted for and the effective stress intensity factor experienced by the crack tip, {Delta}K{sub eff,tip} is determined. It is demonstrated that {Delta}K{sub eff,tip} qualifies as a more appropriate parameter as the driving force for the temperature-dependent crack growth in the near-threshold and Paris regimes.

T-stresses for internally cracked components

International Nuclear Information System (INIS)

Fett, T.

1997-12-01

The failure of cracked components is governed by the stresses in the vicinity of the crack tip. The singular stress contribution is characterised by the stress intensity factor K, the first regular stress term is represented by the so-called T-stress. T-stress solutions for components containing an internal crack were computed by application of the Bundary Collocation Method (BCM). The results are compiled in form of tables or approximative relations. In addition a Green's function of T-stresses is proposed for internal cracks which enables to compute T-stress terms for any given stress distribution in the uncracked body. (orig.) [de

The interaction of two collinear cracks in a rectangular superconductor slab under an electromagnetic force

International Nuclear Information System (INIS)

Gao Zhiwen; Zhou Youhe; Lee, Kang Yong

2010-01-01

The interaction of two collinear cracks is obtained for a type-II superconducting under electromagnetic force. Fracture analysis is performed by means of finite element method and the magnetic behavior of superconductor is described by the critical-state Bean model. The stress intensity factors at the crack tips can be obtained and discussed for decreasing field after zero-field cooling. It is revealed that the stress intensity factor decreases as applied field increases. The crack-tip stress intensity factors decrease when the distance between the two collinear cracks increases and the superconductors with smaller crack has more remarkable shielding effect than those with larger cracks.

Fractographic Observations on the Mechanism of Fatigue Crack Growth in Aluminium Alloys

Science.gov (United States)

Alderliesten, R. C.; Schijve, J.; Krkoska, M.

Special load histories are adopted to obtain information about the behavior of the moving crack tip during the increasing and decreasing part of a load cycle. It is associated with the crack opening and closure of the crack tip. Secondly, modern SEM techniques are applied for observations on the morphology of the fractures surfaces of a fatigue crack. Information about the cross section profiles of striations are obtained. Corresponding locations of the upper and the lower fracture surface are also explored in view of the crack extension mechanism. Most experiments are carried out on sheet specimens of aluminum alloys 2024-T3, but 7050-T7451 specimens are also tested in view of a different ductility of the two alloys.

A phenomenological model for iodine stress corrosion cracking of zircaloy

International Nuclear Information System (INIS)

Miller, A.K.; Tasooji, A.

1981-01-01

To predict the response of Zircaloy tubing in iodine environments under conditions where either crack initiation or crack propagation predominates, a unified model of the SCC process has been developed based on the local conditions (the local stress, local strain, and local iodine concentration) within a small volume of material at the cladding inner surface or the crack tip. The methodology used permits computation of these values from simple equations. A nonuniform distribution of local stress and strain results once a crack has initiated. The local stress can be increased due to plastic constraint and triaxiality at the crack tip. Iodine penetration is assumed to be a surface diffusion-controlled process. Experimental data are used to derive criteria for intergranular failure, transgranular failure, and ductile rupture in terms of the local conditions. The same failure criteria are used for both crack initiation and crack propagation. Irradiation effects are included in the model by changing the value of constants in the equation governing iodine penetration and by changing the values used to represent the mechanical properties of the Zircaloy. (orig./HP)

Noncontact fatigue crack evaluation using thermoelastic

Energy Technology Data Exchange (ETDEWEB)

Kim, Ji Min; An, Yun Kyu; Sohn, Hoon [KAIST, Daejeon (Korea, Republic of)

2012-12-15

This paper proposes a noncontact thermography technique for fatigue crack evaluation under a cyclic tensile loading. The proposed technique identifies and localizes an invisible fatigue crack without scanning, thus making it possible to instantaneously evaluate an incipient fatigue crack. Based on a thermoelastic theory, a new fatigue crack evaluation algorithm is proposed for the fatigue crack tip localization. The performance of the proposed algorithm is experimentally validated. To achieve this, the cyclic tensile loading is applied to a dog bone shape aluminum specimen using a universal testing machine, and the corresponding thermal responses induced by thermoelastic effects are captured by an infrared camera. The test results confirm that the fatigue crack is well identified and localized by comparing with its microscopic images.

Fracture processes and mechanisms of crack growth resistance in human enamel

Science.gov (United States)

Bajaj, Devendra; Park, Saejin; Quinn, George D.; Arola, Dwayne

2010-07-01

Human enamel has a complex micro-structure that varies with distance from the tooth’s outer surface. But contributions from the microstructure to the fracture toughness and the mechanisms of crack growth resistance have not been explored in detail. In this investigation the apparent fracture toughness of human enamel and the mechanisms of crack growth resistance were evaluated using the indentation fracture approach and an incremental crack growth technique. Indentation cracks were introduced on polished surfaces of enamel at selected distances from the occlusal surface. In addition, an incremental crack growth approach using compact tension specimens was used to quantify the crack growth resistance as a Junction of distance from the occlusal surface. There were significant differences in the apparent toughness estimated using the two approaches, which was attributed to the active crack length and corresponding scale of the toughening mechanisms.

Crack propagation rate modelling for 316SS exposed to PWR-relevant conditions

International Nuclear Information System (INIS)

Vankeerberghen, M.; Weyns, G.; Gavrilov, S.; Martens, B.; Deconinck, J.

2009-01-01

The crack propagation rate of Type 316 stainless steel in boric acid-lithium hydroxide solutions under PWR-relevant conditions was modelled. A film rupture/dissolution/repassivation mechanism is assumed and extended to cold worked materials by including a stress-dependent bare metal dissolution current density. The chemical and electrochemical conditions within the crack are calculated by finite element calculations, an analytical expression is used for the crack-tip strain rate and the crack-tip stress is assumed equal to 2.5 times the yield stress (plane-strain). First the model was calibrated against a literature published data set. Afterwards, the influence of various variables - dissolved hydrogen, boric acid and lithium hydroxide content, stress intensity, crack length, temperature, flow rate - was studied. Finally, other published crack growth rate tests were modelled and the calculated crack growth rates were found to be in reasonable agreement with the reported ones

Zircaloy-4 stress corrosion by iodine: crack kinetics and influence of irradiation on the crack initiation

International Nuclear Information System (INIS)

Serres, A.

2008-01-01

During the PWR power transients, iodine-induced stress corrosion cracking (I-SCC) is one of the potential failure modes of Zircaloy-4 fuel claddings under Pellet-Cladding Interaction conditions. The primary objective of this study is to distinguish the parameters that contribute to the I-SCC phenomenon in iodized methanol solutions at ambient temperature, on notched tensile specimens, using crack growth rate measurements provided by Direct Current Potential Drop. The results show that for a KI lower than 20 MPa.m 1/2 , the IG and mixed IG/TG velocity of propagation is a linear function of KI, regardless of the propagation mode. Between 20 and 25 MPa.m 1/2 , the TG crack growth rate also depends linearly on KI, but increases at a faster rate with respect to KI than during the IG and mixed IG/TG propagation steps. The crack propagation direction and plane (LT and TL) have an impact on the propagation modes, but no impact on the kinetics. The increase of iodine content induces an increase of the crack growth rate for a given KI, and a decrease of the KI, threshold, allowing the crack propagation. This work enables us to quantify the effect of iodine content and of KI on the crack propagation step, propose a propagation law taking into accounts these parameters, and improve the I-SCC description for models. During operation, a zirconium cladding is neutron-irradiated, modifying its microstructure and deformation modes. The second objective of the study is therefore to investigate the impact of these modifications on I-SCC. For that purpose, smooth specimens in recrystallized Zircaloy-4 are proton-irradiated to 2 dpa at 305 C, the microstructure and deformation modes of unirradiated and irradiated Zircaloy-4 are characterized by TEM and SEM, and the influence of these radiation-induced modifications on the I-SCC susceptibility is studied. The Laves phases precipitates are slightly modified by irradiation. The formation of P -type dislocation loops correlated with

Cracking behavior and microstructure of austenitic stainless steels and alloy 690 irradiated in BOR-60 reactor, phase I.

Energy Technology Data Exchange (ETDEWEB)

Chen, Y.; Chopra, O. K.; Soppet, W. K.; Shack, W. J.; Yang, Y.; Allen, T. R.; Univ. of Wisconsin at Madison

2010-02-16

Cracking behavior of stainless steels specimens irradiated in the BOR-60 at about 320 C is studied. The primary objective of this research is to improve the mechanistic understanding of irradiation-assisted stress corrosion cracking (IASCC) of core internal components under conditions relevant to pressurized water reactors. The current report covers several baseline tests in air, a comparison study in high-dissolved-oxygen environment, and TEM characterization of irradiation defect structure. Slow strain rate tensile (SSRT) tests were conducted in air and in high-dissolved-oxygen (DO) water with selected 5- and 10-dpa specimens. The results in high-DO water were compared with those from earlier tests with identical materials irradiated in the Halden reactor to a similar dose. The SSRT tests produced similar results among different materials irradiated in the Halden and BOR-60 reactors. However, the post-irradiation strength for the BOR-60 specimens was consistently lower than that of the corresponding Halden specimens. The elongation of the BOR-60 specimens was also greater than that of their Halden specimens. Intergranular cracking in high-DO water was consistent for most of the tested materials in the Halden and BOR-60 irradiations. Nonetheless, the BOR-60 irradiation was somewhat less effective in stimulating IG fracture among the tested materials. Microstructural characterization was also carried out using transmission electron microscopy on selected BOR-60 specimens irradiated to {approx}25 dpa. No voids were observed in irradiated austenitic stainless steels and cast stainless steels, while a few voids were found in base and grain-boundary-engineered Alloy 690. All the irradiated microstructures were dominated by a high density of Frank loops, which varied in mean size and density for different alloys.

Dynamic steady-state analysis of crack propagation in rubber-like solids using an extended finite element method

Science.gov (United States)

Kroon, Martin

2012-01-01

In the present study, a computational framework for studying high-speed crack growth in rubber-like solids under conditions of plane stress and steady-state is proposed. Effects of inertia, viscoelasticity and finite strains are included. The main purpose of the study is to examine the contribution of viscoelastic dissipation to the total work of fracture required to propagate a crack in a rubber-like solid. The computational framework builds upon a previous work by the present author (Kroon in Int J Fract 169:49-60, 2011). The model was fully able to predict experimental results in terms of the local surface energy at the crack tip and the total energy release rate at different crack speeds. The predicted distributions of stress and dissipation around the propagating crack tip are presented. The predicted crack tip profiles also agree qualitatively with experimental findings.

Modeling of a Curvilinear Planar Crack with a Curvature-Dependent Surface Tension

KAUST Repository

Zemlyanova, A. Y.; Walton, J. R.

2012-01-01

An approach to modeling fracture incorporating interfacial mechanics is applied to the example of a curvilinear plane strain crack. The classical Neumann boundary condition is augmented with curvature-dependent surface tension. It is shown that the considered model eliminates the integrable crack-tip stress and strain singularities of order 1/2 present in the classical linear fracture mechanics solutions, and also leads to the sharp crack opening that is consistent with empirical observations. Unlike for the case of a straight crack, for a general curvilinear crack some components of the stresses and the derivatives of the displacements may still possess weaker singularities of a logarithmic type. Generalizations of the present study that lead to complete removal of all crack-tip singularities, including logarithmic, are the subject of a future paper. © 2012 Society for Industrial and Applied Mathematics.

Variable amplitude fatigue crack growth behavior - a short overview

International Nuclear Information System (INIS)

Singh, Konjengbam Darunkumar; Parry, Matthew Roger; Sinclair, Ian

2011-01-01

A short overview concerning variable amplitude (VA) fatigue crack growth behavior is presented in this paper. The topics covered in this review encompass important issues pertaining to both single and repeated overload transients. Reviews on transient post overload effects such as plasticity induced crack closure, crack tip blunting, residual stresses, crack deflection and branching, activation of near threshold mechanisms, strain hardening are highlighted. A brief summary on experimental trends and finite element modelling of overload induced crack closure is also presented

Variable amplitude fatigue crack growth behavior - a short overview

Energy Technology Data Exchange (ETDEWEB)

Singh, Konjengbam Darunkumar [Indian Institute of Technology, Guwahati (India); Parry, Matthew Roger [Airbus Operations Ltd, Bristol (United Kingdom); Sinclair, Ian [University of Southampton, Southampton (United Kingdom)

2011-03-15

A short overview concerning variable amplitude (VA) fatigue crack growth behavior is presented in this paper. The topics covered in this review encompass important issues pertaining to both single and repeated overload transients. Reviews on transient post overload effects such as plasticity induced crack closure, crack tip blunting, residual stresses, crack deflection and branching, activation of near threshold mechanisms, strain hardening are highlighted. A brief summary on experimental trends and finite element modelling of overload induced crack closure is also presented.

Interaction between short fatigue cracks and grain boundaries. Systematic experiments with focussed ion beam microscope and microstructural tomography; Ueber die Wechselwirkung kurzer Ermuedungsrisse mit Korngrenzen. Systematische Experimente mit Focussed Ion Beam Microscope und mikrostruktureller Tomographie

Energy Technology Data Exchange (ETDEWEB)

Schaef, Wolfgang

2011-04-15

Increasing the microstructural resistance of metallic materials to short fatigue crack growth is a major task of today's materials science. In this regard, grain boundaries and precipitates are well known to decelerate short cracks, but a quantitative understanding of the blocking effect is still missing. This is due to the fact that crack deceleration is influenced by many parameters: cyclic load, crack length, distance to obstacles, orientations of grains and obstacles. Even the examination of a huge number of short cracks would not be sufficient to identify the effect of these parameters independently, especially since fatigue crack growth is a 3D problem and investigations of the sub surface orientation of cracks and grain boundaries are scarce. The Focused Ion Beam Microscope (FIB) offers new methods for systematic experiments and 3D-investigation of short fatigue cracks that will help to quantify the microstructural impact on short fatigue crack growth. The ion beam is used to cut micro notches in selected grains on the surface of samples characterised by Electron Backscatter Diffraction (EBSD). Plane fatigue cracks initiate under cyclic loading in defined distances to the grain boundaries. By this technique it is possible for the first time to present quantitative data to describe the effect of grain boundaries on short fatigue cracks in nickel based superalloys (CMSX-4) as well as in mild steels.

On the driving force for crack growth during thermal actuation of shape memory alloys

Science.gov (United States)

Baxevanis, T.; Parrinello, A. F.; Lagoudas, D. C.

2016-04-01

The effect of thermomechanically induced phase transformation on the driving force for crack growth in polycrystalline shape memory alloys is analyzed in an infinite center-cracked plate subjected to a thermal actuation cycle under mechanical load in plain strain. Finite element calculations are carried out to determine the mechanical fields near the static crack and the crack-tip energy release rate using the virtual crack closure technique. A substantial increase of the energy release rate - an order of magnitude for some material systems - is observed during the thermal cycle due to the stress redistribution induced by large scale phase transformation. Thus, phase transformation occurring due to thermal variations under mechanical load may result in crack growth if the crack-tip energy release rate reaches a material specific critical value.

Anisotropic Adhesion Properties of Triangular-Tip-Shaped Micropillars

KAUST Repository

Kwak, Moon Kyu

2011-06-01

Directional dry adhesive microstructures consisting of high-density triangular-tip-shaped micropillars are described. The wide-tip structures allow for unique directional shear adhesion properties with respect to the peeling direction, along with relatively high normal adhesion. © 2011 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Anisotropic Adhesion Properties of Triangular-Tip-Shaped Micropillars

KAUST Repository

Kwak, Moon Kyu; Jeong, Hoon Eui; Bae, Won Gyu; Jung, Ho-Sup; Suh, Kahp Y.

2011-01-01

Directional dry adhesive microstructures consisting of high-density triangular-tip-shaped micropillars are described. The wide-tip structures allow for unique directional shear adhesion properties with respect to the peeling direction, along with relatively high normal adhesion. © 2011 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Numerical analysis of interacting cracks in biaxial stress field

International Nuclear Information System (INIS)

Kovac, M.; Cizelj, L.

1999-01-01

The stress corrosion cracks as seen for example in PWR steam generator tubing made of Inconel 600 usually produce highly irregular kinked and branched crack patterns. Crack initialization and propagation depends on stress state underlying the crack pattern. Numerical analysis (such as finite element method) of interacting kinked and branched cracks can provide accurate solutions. This paper discusses the use of general-purpose finite element code ABAQUS for evaluating stress fields at crack tips of interacting complex cracks. The results obtained showed reasonable agreement with the reference solutions and confirmed use of finite elements in such class of problems.(author)

Stress Intensity Factor for Interface Cracks in Bimaterials Using Complex Variable Meshless Manifold Method

Directory of Open Access Journals (Sweden)

Hongfen Gao

2014-01-01

Full Text Available This paper describes the application of the complex variable meshless manifold method (CVMMM to stress intensity factor analyses of structures containing interface cracks between dissimilar materials. A discontinuous function and the near-tip asymptotic displacement functions are added to the CVMMM approximation using the framework of complex variable moving least-squares (CVMLS approximation. This enables the domain to be modeled by CVMMM without explicitly meshing the crack surfaces. The enriched crack-tip functions are chosen as those that span the asymptotic displacement fields for an interfacial crack. The complex stress intensity factors for bimaterial interfacial cracks were numerically evaluated using the method. Good agreement between the numerical results and the reference solutions for benchmark interfacial crack problems is realized.

Evaluation of crack interaction effect for in-plane surface cracks using elastic finite element analyses

International Nuclear Information System (INIS)

Huh, Nam Su; Choi, Suhn; Park, Keun Bae; Kim, Jong Min; Choi, Jae Boong; Kim, Young Jin

2008-01-01

The crack-tip stress fields and fracture mechanics assessment parameters, such as the elastic stress intensity factor and the elastic-plastic J-integral, for a surface crack can be significantly affected by adjacent cracks. Such a crack interaction effect due to multiple cracks can magnify the fracture mechanics assessment parameters. There are many factors to be considered, for instance the relative distance between adjacent cracks, crack shape and loading condition, to quantify a crack interaction effect on the fracture mechanics assessment parameters. Thus, the current guidance on a crack interaction effect (crack combination rule), including ASME Sec. XI, BS7910, British Energy R6 and API RP579, provide different rules for combining multiple surface cracks into a single surface crack. The present paper investigates a crack interaction effect by evaluating the elastic stress intensity factor of adjacent surface cracks in a plate along the crack front through detailed 3-dimensional elastic finite element analyses. The effects of the geometric parameters, the relative distance between cracks and the crack shape, on the stress intensity factor are systematically investigated. As for the loading condition, only axial tension is considered. Based on the elastic finite element results, the acceptability of the crack combination rules provided in the existing guidance was investigated, and the relevant recommendations on a crack interaction for in-plane surface cracks in a plate were discussed

A Fourth Order Formulation of DDM for Crack Analysis in Brittle Solids

Directory of Open Access Journals (Sweden)

Abolfazl Abdollahipour

2017-01-01

Full Text Available A fourth order formulation of the displacement discontinuity method (DDM is proposed for the crack analysis of brittle solids such as rocks, glasses, concretes and ceramics. A fourth order boundary collocation scheme is used for the discretization of each boundary element (the source element. In this approach, the source boundary element is divided into five sub-elements each recognized by a central node where the displacement discontinuity components are to be numerically evaluated. Three different formulating procedures are presented and their corresponding discretization schemes are discussed. A new discretization scheme is also proposed to use the fourth order formulation for the special crack tip elements which may be used to increase the accuracy of the stress and displacement fields near the crack ends. Therefore, these new crack tips discretizing schemes are also improved by using the proposed fourth order displacement discontinuity formulation and the corresponding shape functions for a bunch of five special crack tip elements. Some example problems in brittle fracture mechanics are solved for estimating the Mode I and Mode II stress intensity factors near the crack ends. These semi-analytical results are compared to those cited in the fracture mechanics literature whereby the high accuracy of the fourth order DDM formulation is demonstrated.

The Numerical Simulation of the Crack Elastoplastic Extension Based on the Extended Finite Element Method

Directory of Open Access Journals (Sweden)

Xia Xiaozhou

2013-01-01

Full Text Available In the frame of the extended finite element method, the exponent disconnected function is introduced to reflect the discontinuous characteristic of crack and the crack tip enrichment function which is made of triangular basis function, and the linear polar radius function is adopted to describe the displacement field distribution of elastoplastic crack tip. Where, the linear polar radius function form is chosen to decrease the singularity characteristic induced by the plastic yield zone of crack tip, and the triangle basis function form is adopted to describe the displacement distribution character with the polar angle of crack tip. Based on the displacement model containing the above enrichment displacement function, the increment iterative form of elastoplastic extended finite element method is deduced by virtual work principle. For nonuniform hardening material such as concrete, in order to avoid the nonsymmetry characteristic of stiffness matrix induced by the non-associate flowing of plastic strain, the plastic flowing rule containing cross item based on the least energy dissipation principle is adopted. Finally, some numerical examples show that the elastoplastic X-FEM constructed in this paper is of validity.

Fatigue Crack Propagation Under Variable Amplitude Loading Analyses Based on Plastic Energy Approach

Directory of Open Access Journals (Sweden)

Sofiane Maachou

2014-04-01

Full Text Available Plasticity effects at the crack tip had been recognized as “motor” of crack propagation, the growth of cracks is related to the existence of a crack tip plastic zone, whose formation and intensification is accompanied by energy dissipation. In the actual state of knowledge fatigue crack propagation is modeled using crack closure concept. The fatigue crack growth behavior under constant amplitude and variable amplitude loading of the aluminum alloy 2024 T351 are analyzed using in terms energy parameters. In the case of VAL (variable amplitude loading tests, the evolution of the hysteretic energy dissipated per block is shown similar with that observed under constant amplitude loading. A linear relationship between the crack growth rate and the hysteretic energy dissipated per block is obtained at high growth rates. For lower growth rates values, the relationship between crack growth rate and hysteretic energy dissipated per block can represented by a power law. In this paper, an analysis of fatigue crack propagation under variable amplitude loading based on energetic approach is proposed.

Probabilistic and microstructural aspects of fatigue cracks initiation in Inconel 718

International Nuclear Information System (INIS)

Alexandre, F.

2004-03-01

Thermomechanical treatments have been recently developed to produce Inconel 718DA (Direct Aged). This alloy optimisation leads to an increase of the fatigue life but also the scatter. The aim of this study is on the one hand the understanding of the fatigue crack initiation mechanisms and on the other hand the modelling of the fatigue life and the scatter. An experimental study showed that the fatigue cracks were initiated from carbide particles in fine grain alloy. Interrupted tensile tests show that the particles cracking occurred at the first quarter of the fatigue cycle. Fatigue behaviour tests were also performed on various grain size 718 alloys. The last experimental part was devoted to measurements of the low cycle fatigue crack growth rates using a high focal distance microscope. For these tests, EDM micro-defects were used for the fatigue crack initiation sites. This method was also used to observe the small fatigue crack coalescence. A fatigue life model is proposed. It is based on the three fatigue crack initiation mechanisms competition: particle crack initiation on the surface, internal particle crack initiation and Stade I crack initiation. The particle fatigue crack initiation is supposed instantaneous at a critical stress level. The Tanaka and Mura model is used for analysing the Stage I crack initiation number of cycles. The fatigue crack growth rate was analysed using the Tomkins model identified on the small fatigue crack growth rate measurements. The proposed fatigue life model decomposed in three levels: a deterministic one and two probabilistic with and without crack coalescence. (author)

Cross-validated detection of crack initiation in aerospace materials

Science.gov (United States)

Vanniamparambil, Prashanth A.; Cuadra, Jefferson; Guclu, Utku; Bartoli, Ivan; Kontsos, Antonios

2014-03-01

A cross-validated nondestructive evaluation approach was employed to in situ detect the onset of damage in an Aluminum alloy compact tension specimen. The approach consisted of the coordinated use primarily the acoustic emission, combined with the infrared thermography and digital image correlation methods. Both tensile loads were applied and the specimen was continuously monitored using the nondestructive approach. Crack initiation was witnessed visually and was confirmed by the characteristic load drop accompanying the ductile fracture process. The full field deformation map provided by the nondestructive approach validated the formation of a pronounced plasticity zone near the crack tip. At the time of crack initiation, a burst in the temperature field ahead of the crack tip as well as a sudden increase of the acoustic recordings were observed. Although such experiments have been attempted and reported before in the literature, the presented approach provides for the first time a cross-validated nondestructive dataset that can be used for quantitative analyses of the crack initiation information content. It further allows future development of automated procedures for real-time identification of damage precursors including the rarely explored crack incubation stage in fatigue conditions.

Influence of the non-singular stress on the crack extension and fatigue life

International Nuclear Information System (INIS)

Cheng, C.Z.; Recho, N.; Niu, Z.R.

2012-01-01

Highlights: ► BEM is combined by characteristic analysis to calculate the singular stress field. ► A new method is proposed to evaluate the full stress field at crack tip region. ► Effect of non-singular stress on the propagation direction of the fatigue crack is analyzed. ► The influence of non-singular stress on the fatigue crack life is evaluated. - Abstract: The complete elasticity stress field at a crack tip region can be presented by the sum of the singular stress and several non-singular stress terms according to the Williams asymptotic expansion theory. The non-singular stress has a non-negligible influence on the prediction of the crack extension direction and crack growth rate under the fatigue loading. A novel method combining the boundary element method and the singularity characteristic analysis is proposed here to evaluate the complete stress field at a crack tip region. In this new method, any non-singular stress term in the Williams series expansion can be evaluated according to the computational accuracy requirement. Then, a modified Paris law is introduced to predict the crack propagation under the mixed-mode loading for exploring the influence of the non-singular stress on the fatigue life duration. By comparing with the existed experimental results, the predicted crack fatigue life when the non-singular stress is taken into consideration is more accurate than the predicted ones only considering the singular stress.

Complete Tangent Stiffness for eXtended Finite Element Method by including crack growth parameters

DEFF Research Database (Denmark)

Mougaard, J.F.; Poulsen, P.N.; Nielsen, L.O.

2013-01-01

the crack geometry parameters, such as the crack length and the crack direction directly in the virtual work formulation. For efficiency, it is essential to obtain a complete tangent stiffness. A new method in this work is presented to include an incremental form the crack growth parameters on equal terms......The eXtended Finite Element Method (XFEM) is a useful tool for modeling the growth of discrete cracks in structures made of concrete and other quasi‐brittle and brittle materials. However, in a standard application of XFEM, the tangent stiffness is not complete. This is a result of not including...... with the degrees of freedom in the FEM‐equations. The complete tangential stiffness matrix is based on the virtual work together with the constitutive conditions at the crack tip. Introducing the crack growth parameters as direct unknowns, both equilibrium equations and the crack tip criterion can be handled...

Analytical TEM of service-induced SCC in alloy 600TT steam generator tubing

International Nuclear Information System (INIS)

Wolfe, R.; Legras, L.; Boccanfuso; Martin, A.

2015-01-01

In 2008, Vogtle Electric Generating Plant Unit 1 performed tube pulls to confirm outside diameter stress corrosion cracking (ODSCC) in a steam generator with thermally treated Alloy 600TT tubing. Subsequent metallographic and other laboratory work attributed the cracking to the non-optimal microstructure of the tubing and the elevated residual stresses at the expansion transition. In the current work, analytical transmission electron microscopy was performed to gain a better understanding of this in-service cracking through a detailed characterization of the oxides and crack tips. These examinations, which are the first of this kind for U.S. Alloy 600TT tubing service cracks, detected lead (Pb) in the region of the top-of-tube sheet crevice, in oxides at the crack tips, and at degraded grain boundaries. In addition, sulfur was observed in oxides on the outside surface of the tube in the free span area. The presence of Pb at the crack tip and the lack of plasticity on the observed failure surfaces suggest that the environment played a predominant role in the cracking of this tubing with a non-optimal microstructure. The significance of the degradation will be discussed in the context of overall corrosion indications in Alloy 600TT steam generators in the United States. (authors)

Three-dimensional characterization of stress corrosion cracks

DEFF Research Database (Denmark)

Lozano-Perez, S.; Rodrigo, P.; Gontard, Lionel Cervera

2011-01-01

the best spatial resolution. To illustrate the power of these techniques, different parts of dominant stress corrosion cracks in Ni-alloys and stainless steels have been reconstructed in 3D. All relevant microstructural features can now be studied in detail and its relative orientation respect......Understanding crack propagation and initiation is fundamental if stress corrosion cracking (SCC) mechanisms are to be understood. However, cracking is a three-dimensional (3D) phenomenon and most characterization techniques are restricted to two-dimensional (2D) observations. In order to overcome...

The effects of strain-induced martensitic transformation and temperature on impact fatigue crack propagation behavior of SUS 304 at low temperature

International Nuclear Information System (INIS)

Murakami, Ri-ichi; Akizono, Koichi; Kusukawa, Kazuhiro.

1988-01-01

The fatigue crack propagation behavior in fatigue impact at room temperature and 103 K was investigated by means of fracture mechanics, X-ray diffraction analysis and fractography for an austenitic stainless steel, SUS 304. The crack growth rate in fatigue impact decreased with decreasing temperature. The crack growth rate at room temperature was scarcely influenced by the microstructure, while at low temperature it was markedly influenced by the microstructure. The effects of microstructure and temperature on the crack growth rate were closely related to the strain-induced martensitic transformation. The martensitic transformation was influenced by the microstructure, the temperature, the fracture morphology and the stress intensity level and resulted in a decrease in crack growth rate with increasing crack opening level. (author)

Numerical investigation on the prefabricated crack propagation of FV520B stainless steel

Directory of Open Access Journals (Sweden)

Juyi Pan

Full Text Available FV520B is a common stainless steel for manufacturing centrifugal compressor impeller and shaft. The internal metal flaw destroys the continuity of the material matrix, resulting in the crack propagation fracture of the component, which seriously reduces the service life of the equipment. In this paper, Abaqus software was used to simulate the prefabricated crack propagation of FV520B specimen with unilateral gap. The results of static crack propagation simulation results show that the maximum value of stress–strain located at the tip of the crack and symmetrical distributed like a butterfly along the prefabricated crack direction, the maximum stress is 1990 MPa and the maximum strain is 9.489 × 10−3. The Mises stress and stress intensity factor KI increases with the increase of the expansion step, the critical value of crack initiation is reached at the 6th extension step. The dynamic crack propagation simulation shows that the crack propagation path is perpendicular to the load loading direction. Similarly, the maximum Mises stress located at the crack tip and is symmetrically distributed along the crack propagation direction. The critical stress range of the crack propagation is 23.3–43.4 MPa. The maximum value of stress–strain curve located at the 8th extension step, that is, the crack initiation point, the maximum stress is 55.22 MPa, and the maximum strain is 2.26 × 10−4. On the crack tip, the stress changed as 32.24–40.16 MPa, the strain is at 1.292 × 10−4–1.897 × 10−4. Keywords: FV520B, Crack propagation, Mises stress, Stress–strain, Numerical investigation

Crack propagation in dynamic thermoelasticity

International Nuclear Information System (INIS)

Bui, H.D.

1980-01-01

We study the singular thermoelastic fields near the crack tip, in the linear strain assumption. The equations are coupled and non linear. The asymptotic expansions of the displacement and the temperature are given for the first and the second order. It is shown that the temperature is singular when the crack propagates. However, this field does not change the dominant singularity of the mechanical field which is the same as that obtained in the theory of isothermal elasticity [fr

Crack initiation life analysis in notched pipe under cyclic bending loads

International Nuclear Information System (INIS)

Lee, Joon Seong; Kwak, Sang Log; Kim, Young Jin; Park, Youn Won

2001-01-01

In order to improve leak-before-break methodology, more precisely the crack growth evaluation, a round robin analysis was proposed by the CEA Saclay. The aim of this analysis was to evaluate the crack initiation life, penetration life and shape of through wall crack under cyclic bending loads. The proposed round robin analysis is composed of three main topic; fatigue crack initiation, crack propagation and crack penetration. This paper deals with the first topic, crack initiation in a notched pipe under four point bending. Both elastic-plastic finite element analysis and Neuber's rule were used to estimate the crack initiation life and the finite element models were verified by mesh-refinement, stress distribution and global deflection. In elastic-plastic finite element analysis, crack initiation life was determined by strain amplitude at the notch tip and strain-life curve of the material. In the analytical method, Neuber's rule with the consideration of load history and mean stress effect, was used for the life estimation. The effect of notch tip radius, strain range, cyclic hardening rule were examined in this study. When these results were compared with the experimental ones, the global deformation was a good agreement but crack initiation cycle was higher than the experimental result

On the variation in crack-opening stresses at different locations in a three-dimensional body

Science.gov (United States)

Chermahini, R. G.; Blom, Anders F.

1990-01-01

Crack propagation and closure behavior of thin, and thick middle crack tension specimens under constant amplitude loading were investigated using a three dimensional elastic plastic finite element analysis of fatigue crack propagation and closure. In the thin specimens the crack front closed first on the exterior (free) surface and closed last in the interior during the unloading portion of cyclic loading; a load reduced displacement technique was used to determine crack opening stresses at specified locations in the plate from the displacements calculated after the seven cycle. All the locations were on the plate external surface and were located near the crack tip, behind the crack tip, at the centerline of the crack. With this technique, the opening stresses at the specified points were found to be 0.52, 0.42, and 0.39 times the maximum applied stress.

Fatigue and Creep Crack Propagation behaviour of Alloy 617 in the Annealed and Aged Conditions

Energy Technology Data Exchange (ETDEWEB)

Julian K. Benz; Richard N. Wright

2013-10-01

The crack propagation behaviour of Alloy 617 was studied under various conditions. Elevated temperature fatigue and creep-fatigue crack growth experiments were conducted at 650 and 800 degrees C under constant stress intensity (triangle K) conditions and triangular or trapezoidal waveforms at various frequencies on as-received, aged, and carburized material. Environmental conditions included both laboratory air and characteristic VHTR impure helium. As-received Alloy 617 displayed an increase in the crack growth rate (da/dN) as the frequency was decreased in air which indicated a time-dependent contribution component in fatigue crack propagation. Material aged at 650°C did not display any influence on the fatigue crack growth rates nor the increasing trend of crack growth rate with decreasing frequency even though significant microstructural evolution, including y’ (Ni3Al) after short times, occurred during aging. In contrast, carburized Alloy 617 showed an increase in crack growth rates at all frequencies tested compared to the material in the standard annealed condition. Crack growth studies under quasi-constant K (i.e. creep) conditions were also completed at 650 degrees C and a stress intensity of K = 40 MPa9 (square root)m. The results indicate that crack growth is primarily intergranular and increased creep crack growth rates exist in the impure helium environment when compared to the results in laboratory air. Furthermore, the propagation rates (da/dt) continually increased for the duration of the creep crack growth either due to material aging or evolution of a crack tip creep zone. Finally, fatigue crack propagation tests at 800 degrees C on annealed Alloy 617 indicated that crack propagation rates were higher in air than impure helium at the largest frequencies and lowest stress intensities. The rates in helium, however, eventually surpass the rates in air as the frequency is reduced and the stress intensity is decreased which was not observed at 650

Kinetics of fatigue crack growth and crack paths in the old puddled steel after 100-years operating time

Directory of Open Access Journals (Sweden)

G. Lesiuk

2015-10-01

Full Text Available The goal of the authors’ investigations was determination of the fatigue crack growth in fragments of steel structures (of the puddled steel and its cyclic behavior. Tested steel elements coming from the turn of the 19th and 20th were gained from still operating ancient steel construction (a main hall of Railway Station, bridges etc.. This work is a part of investigations devoted to the phenomenon of microstructural degradation and its potential influence on their strength properties. The analysis of the obtained results indicated that those long operating steels subject to microstructure degradation processes consisting mainly in precipitation of carbides and nitrides inside ferrite grains, precipitation of carbides at ferrite grain boundaries and degeneration of pearlite areas [1, 2]. It is worth noticing that resistance of the puddled steel to fatigue crack propagation in the normalized state was higher. The authors proposed the new kinetic equation of fatigue crack growth rate in such a steel. Thus the relationship between the kinetics of degradation processes and the fatigue crack growth rate also have been shown. It is also confirmed by the materials research of the viaduct from 1885, which has not shown any significant changes in microstructure. The non-classical kinetic fatigue fracture diagrams (KFFD based on deformation ( or energy (W approach was also considered. In conjunction with the results of low- and high-cycle fatigue and gradual loss of ductility as a consequence (due to the microstructural degradation processes - it seems to be a promising construction of the new kinetics fatigue fracture diagrams with the energy approach.

Crack modelling for the assessment of stiffness loss of reinforced concrete structures under mechanical loading - determination of the permeability of the micro-cracked body

International Nuclear Information System (INIS)

Bongue Boma, M.

2007-12-01

We propose a model describing the evolution of mechanical and permeability properties of concrete under slow mechanical loading. Calling upon the theory of continua with microstructure, the kinematic of the domain is enriched by a variable characterising size and orientation of the crack field. We call upon configurational forces to deal with crack propagation and we determine the balance equations governing both strain and propagation. The geometry of the microstructure is representative of the porous media: the permeability is obtained from the resolution of Stokes equations in an elementary volume. An example has been treated: we considered simple assumptions (uniform crack field, application of linear fracture mechanics...) and we determined the behaviour of a body under tensile loading. Strain, crack propagation and stiffness loss are completely assessed. Finally the evolution of permeability is plotted: once activated, crack propagation is the main cause of water tightness loss. (author)

Resolved shear stress intensity coefficient and fatigue crack growth in large crystals

Science.gov (United States)

Chen, QI; Liu, Hao-Wen

1988-01-01

Fatigue crack growth in large grain Al alloy was studied. Fatigue crack growth is caused primarily by shear decohesion due to dislocation motion in the crack tip region. The crack paths in the large crystals are very irregular and zigzag. The crack planes are often inclined to the loading axis both in the inplane direction and the thickness direction. The stress intensity factors of such inclined cracks are approximated from the two dimensional finite element calculations. The plastic deformation in a large crystal is highly anisotropic, and dislocation motion in such crystals are driven by the resolved shear stress. The resolved shear stress intensity coefficient in a crack solid, RSSIC, is defined, and the coefficients for the slip systems at a crack tip are evaluated from the calculated stress intensity factors. The orientations of the crack planes are closely related to the slip planes with the high RSSIC values. If a single slip system has a much higher RSSIC than all the others, the crack will follow the slip plane, and the slip plane becomes the crack plane. If two or more slip systems have a high RSSIC, the crack plane is the result of the decohesion processes on these active slip planes.

Hybrid UV Lithography for 3D High-Aspect-Ratio Microstructures

Energy Technology Data Exchange (ETDEWEB)

Park, Sungmin; Nam, Gyungmok; Kim, Jonghun; Yoon, Sang-Hee [Inha Univ, Incheon (Korea, Republic of)

2016-08-15

Three-dimensional (3D) high-aspect-ratio (HAR) microstructures for biomedical applications (e.g., microneedle, microadhesive, etc.) are microfabricated using the hybrid ultraviolet (UV) lithography in which inclined, rotational, and reverse-side UV exposure processes are combined together. The inclined and rotational UV exposure processes are intended to fabricate tapered axisymmetric HAR microstructures; the reverse-side UV exposure process is designed to sharpen the end tip of the microstructures by suppressing the UV reflection on a bottom substrate which is inevitable in conventional UV lithography. Hybrid UV lithography involves fabricating 3D HAR microstructures with an epoxy-based negative photoresist, SU-8, using our customized UV exposure system. The effects of hybrid UV lithography parameters on the geometry of the 3D HAR microstructures (aspect ratio, radius of curvature of the end tip, etc.) are measured. The dependence of the end-tip shape on SU-8 soft-baking condition is also discussed.

Hybrid UV Lithography for 3D High-Aspect-Ratio Microstructures

International Nuclear Information System (INIS)

Park, Sungmin; Nam, Gyungmok; Kim, Jonghun; Yoon, Sang-Hee

2016-01-01

Three-dimensional (3D) high-aspect-ratio (HAR) microstructures for biomedical applications (e.g., microneedle, microadhesive, etc.) are microfabricated using the hybrid ultraviolet (UV) lithography in which inclined, rotational, and reverse-side UV exposure processes are combined together. The inclined and rotational UV exposure processes are intended to fabricate tapered axisymmetric HAR microstructures; the reverse-side UV exposure process is designed to sharpen the end tip of the microstructures by suppressing the UV reflection on a bottom substrate which is inevitable in conventional UV lithography. Hybrid UV lithography involves fabricating 3D HAR microstructures with an epoxy-based negative photoresist, SU-8, using our customized UV exposure system. The effects of hybrid UV lithography parameters on the geometry of the 3D HAR microstructures (aspect ratio, radius of curvature of the end tip, etc.) are measured. The dependence of the end-tip shape on SU-8 soft-baking condition is also discussed

Analysis of Crack Propagation Path on the Anisotropic Bi-Material Rock

Directory of Open Access Journals (Sweden)

Chao-Shi Chen

2010-01-01

Full Text Available This paper presents a single-domain boundary element method (SDBEM for linear elastic fracture mechanics analysis in the 2D anisotropic bimaterial. In this formulation, the displacement integral equation is collocated on the uncracked boundary only, and the traction integral equation is collocated on one side of the crack surface only. The complete fundamental solution (Green's function for anisotropic bi-materials was also derived and implemented into the boundary integral formulation so the discretization along the interface can be avoided except for the interfacial crack part. A special crack-tip element was introduced to capture exactly the crack-tip behavior. A computer program with the FORTRAN code has been developed to effectively calculate the stress intensity factors, crack initiation angle, and propagation path of an anisotropic bi-material. This SDBEM program has been verified having a good accuracy with the previous researches. In addition, a rock of type (1/(2 disk specimen with a central crack was made to conduct the Brazilian test under diametrical loading. The result shows that the numerical analysis can predict relatively well the direction of crack initiation and the path of crack propagation.

Friction stress effects on mode I crack growth predictions

NARCIS (Netherlands)

Chen, Q.; Deshpande, V.S.; Giessen, E. van der; Needleman, A.

2003-01-01

The effect of a lattice friction stress on the monotonic growth of a plane strain mode I crack under small-scale yielding conditions is analyzed using discrete dislocation plasticity. When the friction stress is increased from zero to half the dislocation nucleation stress, the crack tip stress

The effect of pre-stress cycles on fatigue crack growth - An analysis of crack growth mechanism. [in Al alloy plates

Science.gov (United States)

Kang, T. S.; Liu, H. W.

1974-01-01

Cyclic prestress increases subsequent fatigue crack growth rate in 2024-T351 aluminum alloy. This increase in growth rate, caused by the prestress, and the increased rate, caused by temper embrittlement as observed by Ritchie and Knott (1973), cannot be explained by the crack tip blunting model alone. Each fatigue crack increment consists of two components, a brittle and a ductile component. They are controlled by the ductility of the material and its cyclic yield strength, respectively.

Crack propagation during fatigue in cast duplex stainless steels: influence of the microstructure, of the aging and of the test temperature

International Nuclear Information System (INIS)

Calonne, V.

2001-07-01

Duplex stainless steels are used as cast components in nuclear power plants. At the service temperature of about 320 C, the ferrite phase is thermally aged and embrittled. This induces a significant decrease in fracture properties of these materials. The aim of this work consists in studying Fatigue Crack Growth Rates (FCGR) and Fatigue Crack Growth Mechanisms (FCGM) as a function of thermal ageing and test temperature (20 C/320 C). Two cast duplex stainless steels (30% ferrite) are tested. In order to better understand the influence of the crystallographic orientation of the phases on the FCGM, the solidification structure of the material is studied by Electron Back-Scatter Diffraction (EBSD) and by Unidirectional Solidification Quenching. Fatigue crack growth tests are also performed in equiaxed and basaltic structures. Microstructure, fatigue crack growth mechanical properties and mechanisms are thus studied in relation to each other. In the studied range of delta K, the crack propagates without any preferential path by successive ruptures of phase laths. The macroscopic crack propagation plane, as determined by EBSD, depends on the crystallographic orientation of the ferrite grain. So, according to the solidification structure, secondary cracks can appear, which in turn influences the FCGR. Fatigue crack closure, which has to be determined to estimate the intrinsic FCGR, decreases with increasing ageing. This can be explained by a decrease in the kinematic cyclic hardening. The Paris exponent as determined from intrinsic FCGR increases with ageing. Intrinsic FCGR can then be separated in two ranges: one with lower FCGR in aged materials than in un-aged and one with the reversed tendency. (author)

Crack tip field in circumferentially-cracked round bar (CCRB in tension affected by loss of axial symmetry

Directory of Open Access Journals (Sweden)

J. Toribio

2017-07-01

Full Text Available In this paper, the stress intensity factor (SIF is computed in a circumferentially-cracked round bar (CCRB subjected to tensile loading, considering that the resistant ligament is circular and exhibits certain eccentricity in relation to the cylinder axis. The computation was performed by means of the finite element method (FEM using a three dimensional (3D model and the J-integral, the analyzed variable being the eccentricity of the circular ligament. Results show that the SIF is higher at the deepest point of the crack and that an increase of eccentricity (in relation to the bar axis raises the difference between the SIF values along the crack front. From a certain value of the misalignment a bending effect appears, so that the crack remains closed in the area near the point of lower depth.

Influence of corrosion environment composition on crack propagation in high-strength martensitic steel

International Nuclear Information System (INIS)

Romaniv, O.N.; Nikiforchin, G.N.; Tsirul'nik, A.T.

1984-01-01

The 40 Kh steel is taken as an example to investigate the dependence of electrochemical parameters in the crack tip and characteristics of corrosion static cracking resistance of martensitic steel on the composition of environment. The tests are performed in acidic and alkaline solutions prepared by adding HC or NaOH in distilled water. It is established that growth of pH value of initial solutions trom 0 to 13 brings about linear increase of a threshold stress intensity factor. It is found that acidic medium in the crack tip preserves up to pH 13 of initial medium. The possibility of corrosion crack propagation in alkaline solutions according to the mechanism of hydrogen embrittlement is proved

Steady-State Crack Growth in Rate-Sensitive Single Crystals

DEFF Research Database (Denmark)

Juul, Kristian Jørgensen; Nielsen, Kim Lau; Niordson, Christian Frithiof

2016-01-01

The characteristics of the active plastic zone surrounding a crack growingin a single crystal (FCC, BCC, and HCP) at constant velocity is investigated for ModeI loading under plane strain assumptions. The framework builds upon a steady-state relation bringing the desired solution out in a frame...... translating with the crack tip. In the study, the shielding of the crack tip that follows from plastic slip is investigated by adopting the SSV-model. High resolution plots of the plastic zones are obtained and a detailed study confirms the existence of analytically determined velocity discontinuities from...... the literature. The plastic zone is found to be smallest for the FCC structure andlargest for the HCP structure, which is also reected in the shielding ratio, where FCC crystals show the smallest shielding and HCP the largest shielding....

Thermal fatigue cracking in T-fittings of feed water systems

International Nuclear Information System (INIS)

Oesterberg, J.

1983-03-01

The existence of thermal fatigue cracks can be determined by ultrasonic methods. The depth of the cracks will be of importance for evaluation of the seriousness of the situation. Currently, no method is available for determining depth of cracks without cutting and grinding. Methods for gaining information of crack depth have been discussed with leading European materials testing institutes. More elaborate ultrasonic methods have been tested with negative results. On testing signals from crack corners flood possible signals from the crack tips. At present no reliable technique based on ultrasonics exist (in Europe, that will give information of crack depth.(P.Aa.)

On the application of cohesive crack modeling in cementitious materials

DEFF Research Database (Denmark)

Stang, Henrik; Olesen, John Forbes; Poulsen, Peter Noe

2007-01-01

typically for multi scale problems such as crack propagation in fiber reinforced composites. Mortar and concrete, however, are multi-scale materials and the question naturally arises, if bridged crack models in fact are more suitable for concrete and mortar as well? In trying to answer this question a model......Cohesive crack models-in particular the Fictitious Crack Model - are applied routinely in the analysis of crack propagation in concrete and mortar. Bridged crack models-where cohesive stresses are assumed to exist together with a stress singularity at the crack tip-on the other hand, are used...

The reduction in fatigue crack growth resistance of dentin with depth.

Science.gov (United States)

Ivancik, J; Neerchal, N K; Romberg, E; Arola, D

2011-08-01

The fatigue crack growth resistance of dentin was characterized as a function of depth from the dentino-enamel junction. Compact tension (CT) specimens were prepared from the crowns of third molars in the deep, middle, and peripheral dentin. The microstructure was quantified in terms of the average tubule dimensions and density. Fatigue cracks were grown in-plane with the tubules and characterized in terms of the initiation and growth responses. Deep dentin exhibited the lowest resistance to the initiation of fatigue crack growth, as indicated by the stress intensity threshold (ΔK(th) ≈ 0.8 MPa•m(0.5)) and the highest incremental fatigue crack growth rate (over 1000 times that in peripheral dentin). Cracks in deep dentin underwent incremental extension under cyclic stresses that were 40% lower than those required in peripheral dentin. The average fatigue crack growth rates increased significantly with tubule density, indicating the importance of microstructure on the potential for tooth fracture. Molars with deep restorations are more likely to suffer from the cracked-tooth syndrome, because of the lower fatigue crack growth resistance of deep dentin.

Crack initiation life analysis in notched pipe under cyclic bending loads

International Nuclear Information System (INIS)

Goak, S. R.; Kim, Y. J.; Lee, J. S.; Park, Y. W.

2000-01-01

In order to improve LBB(Leak-Before-Break) methodology, more precisely the crack growth evaluation, a benchmark problem was proposed by the CEA Saclay. The aim of this benchmark analysis was to evaluate the crack growth in a notched pipe under cyclic bending loads. The proposed benchmark analysis is composed of three main topic; fatigue crack initiation, crack propagation and crack penetration. This paper deals with the first topic, crack initiation in a notched pipe under four point bending. Both elastic-plastic finite element analysis and Neuber's rule were used to estimate the crack initiation life and the finite element models were verified by mesh-refinement, stress distribution and global deflection. In elastic-plastic finite element analysis, crack initiation life was determined by strain amplitude at the notch tip and strain-life curve of the material. In the analytical method, Neuber's rule with the consideration of load history and mean stress effect, was used for the life estimation. The effect of notch tip radius, strain range, cyclic hardening rule were examined in this study. When these results were compared with the experimental ones, the global deformation was a good agreement but the crack initiation cycle was higher than the experimental result

Microstructure, local mechanical properties and stress corrosion cracking susceptibility of an SA508-52M-316LN safe-end dissimilar metal weld joint by GTAW

Energy Technology Data Exchange (ETDEWEB)

Ming, Hongliang; Zhu, Ruolin [Key Laboratory of Nuclear Materials and Safety Assessment, Liaoning KeyLaboratory for Safety and Assessment Technique of Nuclear Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); University of Chinese Academy of Sciences, 19 Yuquan Road, Beijing 100049 (China); Zhang, Zhiming [Key Laboratory of Nuclear Materials and Safety Assessment, Liaoning KeyLaboratory for Safety and Assessment Technique of Nuclear Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Wang, Jianqiu, E-mail: wangjianqiu@imr.ac.cn [Key Laboratory of Nuclear Materials and Safety Assessment, Liaoning KeyLaboratory for Safety and Assessment Technique of Nuclear Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Han, En.-Hou.; Ke, Wei [Key Laboratory of Nuclear Materials and Safety Assessment, Liaoning KeyLaboratory for Safety and Assessment Technique of Nuclear Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Su, Mingxing [Shanghai Research Center for Weld and Detection Engineering Technique of Nuclear Equipment, Shanghai 201306 (China)

2016-07-04

The microstructure, local mechanical properties and local stress corrosion cracking susceptibility of an SA508-52M-316LN domestic dissimilar metal welded safe-end joint used for AP1000 nuclear power plant prepared by automatic gas tungsten arc welding was studied in this work by optical microscopy, scanning electron microscopy (with electron back scattering diffraction and an energy dispersive X-ray spectroscopy system), micro-hardness testing, local mechanical tensile testing and local slow strain rate tests. The micro-hardness, local mechanical properties and stress corrosion cracking susceptibility across this dissimilar metal weld joint vary because of the complex microstructure across the fusion area and the dramatic chemical composition change across the fusion lines. Briefly, Type I boundaries and Type II boundaries exist in 52Mb near the SA508-52Mb interface, a microstructure transition was found in SA508 heat affected zone, the residual strain and grain boundary character distribution changes as a function of the distance from the fusion boundary in 316LN heat affected zone, micro-hardness distribution and local mechanical properties along the DMWJ are heterogeneous, and 52Mw-316LN interface has the highest SCC susceptibility in this DMWJ while 316LN base metal has the lowest one.

Crack propagation under conditions of low cycle fatigue

International Nuclear Information System (INIS)

Hellmann, D.

1988-01-01

A literature review is given of convenient concepts describing the mechanical behaviour of a cracked body under cyclic loading. Only the range of high growth rates is considered. However, caused by large scale yielding in this range, the application of linear elastic fracture mechanics is no longer possible. Mechanical parameters which control fatigue crack growth are a modified stress intensity factor, the J-integral, the crack tip opening displacement and a suitable strain amplitude. (orig.) With 20 figs [de

Comparison of theory and experiment for elastic-plastic plane-strain crack growth. [AISI 4140 steel

Energy Technology Data Exchange (ETDEWEB)

Hermann, L.; Rice, J.R.

1980-08-01

Recent theoretical results on elastic-plastic plane-strain crack growth are reviewed and experimental results for crack growth in a 4140 steel are discussed in terms of the theoretical concepts. The theory is based on a recent asymptotic analysis of crack surface opening and strain distributions at a quasistatically advancing crack tip in an ideally plastic solid. The analysis is incomplete in that some of the parameters which appear in it are known only approximately, especially at large-scale yielding. Nevertheless, it is sufficient for the derivation of a relation between the imposed loading and amount of crack growth prior to general yielding, based on the assumption that a geometrically similar near-tip crack profile is maintained during growth. The resulting predictions for the variation of J with crack growth are found to fit well to the experimental results obtained on deeply cracked compact specimens.

The influence of surface stress on dislocation emission from sharp and blunt cracks in f.c.c. metals

DEFF Research Database (Denmark)

Schiøtz, Jakob

2000-01-01

We use computer simulations to study the behaviour of atomically sharp and blunted cracks in various fee metals. The simulations use effective medium potentials which contain many-body interactions. We find that when using potentials representing platinum and gold a sharp crack is stable with res......We use computer simulations to study the behaviour of atomically sharp and blunted cracks in various fee metals. The simulations use effective medium potentials which contain many-body interactions. We find that when using potentials representing platinum and gold a sharp crack is stable...... with respect to the emission of a dislocation from the crack tip, whereas for all other metals studied the sharp crack is unstable. This result cannot be explained by existing criteria for the intrinsic ductile/brittle behaviour of crack tips, but is probably caused by surface stresses. When the crack...... is no longer atomically sharp dislocation emission becomes easier in all the studied metals. The effect is relatively strong; the critical stress intensity factor for emission to occur is reduced by up to 20%. This behaviour appears to be caused by the surface stress near the crack tip. The surface stress...

The application of an atomistic J-integral to a ductile crack.

Science.gov (United States)

Zimmerman, Jonathan A; Jones, Reese E

2013-04-17

In this work we apply a Lagrangian kernel-based estimator of continuum fields to atomic data to estimate the J-integral for the emission dislocations from a crack tip. Face-centered cubic (fcc) gold and body-centered cubic (bcc) iron modeled with embedded atom method (EAM) potentials are used as example systems. The results of a single crack with a K-loading compare well to an analytical solution from anisotropic linear elastic fracture mechanics. We also discovered that in the post-emission of dislocations from the crack tip there is a loop size-dependent contribution to the J-integral. For a system with a finite width crack loaded in simple tension, the finite size effects for the systems that were feasible to compute prevented precise agreement with theory. However, our results indicate that there is a trend towards convergence.

ORMGEN3D, 3-D Crack Geometry FEM Mesh Generator

International Nuclear Information System (INIS)

Bass, B.R.; Bryson, J.W.

1994-01-01

1 - Description of program or function: ORMGEN3D is a finite element mesh generator for computational fracture mechanics analysis. The program automatically generates a three-dimensional finite element model for six different crack geometries. These geometries include flat plates with straight or curved surface cracks and cylinders with part-through cracks on the outer or inner surface. Mathematical or user-defined crack shapes may be considered. The curved cracks may be semicircular, semi-elliptical, or user-defined. A cladding option is available that allows for either an embedded or penetrating crack in the clad material. 2 - Method of solution: In general, one eighth or one-quarter of the structure is modelled depending on the configuration or option selected. The program generates a core of special wedge or collapsed prism elements at the crack front to introduce the appropriate stress singularity at the crack tip. The remainder of the structure is modelled with conventional 20-node iso-parametric brick elements. Element group I of the finite element model consists of an inner core of special crack tip elements surrounding the crack front enclosed by a single layer of conventional brick elements. Eight element divisions are used in a plane orthogonal to the crack front, while the number of element divisions along the arc length of the crack front is user-specified. The remaining conventional brick elements of the model constitute element group II. 3 - Restrictions on the complexity of the problem: Maxima of 5,500 nodes, 4 layers of clad elements