Corrosion Monitors for Embedded Evaluation

Energy Technology Data Exchange (ETDEWEB)

Robinson, Alex L. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Pfeifer, Kent B. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Casias, Adrian L. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Howell, Stephen W. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Sorensen, Neil R. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Missert, Nancy A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

2017-05-01

We have developed and characterized novel in-situ corrosion sensors to monitor and quantify the corrosive potential and history of localized environments. Embedded corrosion sensors can provide information to aid health assessments of internal electrical components including connectors, microelectronics, wires, and other susceptible parts. When combined with other data (e.g. temperature and humidity), theory, and computational simulation, the reliability of monitored systems can be predicted with higher fidelity.

Corrosion potential monitoring in nuclear power environments

International Nuclear Information System (INIS)

Molander, A.

2004-01-01

Full text of publication follows: corrosion monitoring. The corrosion potential is usually an important parameter or even the prime parameter for many types of corrosion processes. One typical example of the strong influence of the corrosion potential on corrosion performance is stress corrosion of sensitized stainless steel in pure high temperature water corresponding to boiling water conditions. The use of in-plant monitoring to follow the effect of hydrogen addition to mitigate stress corrosion in boiling water reactors is now a well-established technique. However, different relations between the corrosion potential of stainless steel and the oxidant concentration have been published and only recently an improved understanding of the electrochemical reactions and other conditions that determine the corrosion potential in BWR systems have been reached. This improved knowledge will be reviewed in this paper. Electrochemical measurements has also been performed in PWR systems and mainly the feedwater system on the secondary side of PWRs. The measurements performed so far have shown that electrochemical measurements are a very sensitive tool to detect and follow oxygen transients in the feedwater system. Also determinations of the minimum hydrazine dosage to the feedwater have been performed. However, PWR secondary side monitoring has not yet been utilized to the same level as BWR hydrogen water chemistry surveillance. The future potential of corrosion potential monitoring will be discussed. Electrochemical measurements are also performed in other reactor systems and in other types of reactors. Experiences will be briefly reviewed. In a BWR on hydrogen water chemistry and in the PWR secondary system the corrosion potentials show a large variation between different system parts. To postulate the material behavior at different locations the local chemical and electrochemical conditions must be known. Thus, modeling of chemical and electrochemical conditions along

Component wall thinning and a corrosion-erosion monitoring system

International Nuclear Information System (INIS)

Bogard, T.; Batt, T.; Roarty, D.

1989-01-01

Since a 1986 incident involving failure of a piping elbow due to erosion-corrosion, the electric utility industry has been actively developing technology for implementing long term programs to address corrosion-erosion. This paper describes a typical corrosion-erosion monitoring program, the types of non-destructive examinations (NDE) performed on components, and the extensive NDE data obtained when the program is applied to components in a power plant. To facilitate evaluation of the NDE data on components, an automated NDE data manipulation and data display system is advisable and perhaps necessary due to the large amounts of NDE data typically obtained during a program. Such a comprehensive corrosion-erosion monitoring system (CEMS) needs to be integral with methods for selection of inspection locations and perform NDE data analysis to help in replace, repair, or run decisions. The structure for one CEMS is described which uses IBM PC compatible hardware and a set of software addressing most data evaluation and decision making needs. CEMS features include automated input/output for typical NDE devices, database structuring, graphics outputs including color 2-D or 3-D contour plots of components, trending and predictive evaluations for future inspection planning, EC severity determination, integration of piping isometrics and component properties, and desktop publishing capabilities

Electrochemical noise based corrosion monitoring: FY 2001 final report

International Nuclear Information System (INIS)

EDGAR, C.

2001-01-01

Underground storage tanks made of mild steel are used to contain radioactive waste generated by plutonium production at the Hanford Site. Corrosion of the walls of these tanks is a major issue. Corrosion monitoring and control are currently provided at the Hanford Site through a waste chemistry sampling and analysis program. In this process, tank waste is sampled, analyzed and compared to a selection of laboratory exposures of coupons in simulated waste. Tank wall corrosion is inferred by matching measured tank chemistries to the results of the laboratory simulant testing. This method is expensive, time consuming, and does not yield real-time data. Corrosion can be monitored through coupon exposure studies and a variety of electrochemical techniques. A small number of these techniques have been tried at Hanford and elsewhere within the DOE complex to determine the corrosivity of nuclear waste stored in underground tanks [1]. Coupon exposure programs, linear polarization resistance (LPR), and electrical resistance techniques have all been tried with limited degrees of success. These techniques are most effective for monitoring uniform corrosion, but are not well suited for early detection of localized forms of corrosion such as pitting and stress corrosion cracking (SCC). Pitting and SCC have been identified as the most likely modes of corrosion failure for Hanford Double Shell Tanks (DST'S) [2-3]. Over the last 20 years, a new corrosion monitoring system has shown promise in detecting localized corrosion and measuring uniform corrosion rates in process industries [4-20]. The system measures electrochemical noise (EN) generated by corrosion. The term EN is used to describe low frequency fluctuations in current and voltage associated with corrosion. In their most basic form, EN-based corrosion monitoring systems monitor and record fluctuations in current and voltage over time from electrodes immersed in an environment of interest. Laboratory studies and field

Monitoring Microbially Influenced Corrosion

DEFF Research Database (Denmark)

Hilbert, Lisbeth Rischel

and diffusional effects and unreliable corrosion rates, when biofilm and ferrous sulphide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 by electrochemical techniques. Weight loss coupons and ER are recommended as necessary basic monitoring techniques......Abstract Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria (SRB). The applicability and reliability of a number of corrosion monitoring techniques for monitoring MIC has been evaluated in experiments....... EIS might be used for detection of MIC as the appearance of very large capacitances can be attributed to the combined ferrous sulphide and biofilm formation. Capacitance correlates directly with sulphide concentration in sterile sulphide media. Keywords: Corrosion monitoring, carbon steel, MIC, SRB...

Corrosion monitoring using FSM technology

International Nuclear Information System (INIS)

Strommen, R.; Horn, H.; Gartland, P.O.; Wold, K.; Haroun, M.

1995-01-01

FSM is a non-intrusive monitoring technique based on a patented principle, developed for the purpose of detection and monitoring of both general and localized corrosion, erosion, and cracking in steel and metal structures, piping systems, and vessels. Since 1991, FSM has been used for a wide range of applications, including for buried and open pipelines, process piping offshore, subsea pipelines and flowlines, applications in the nuclear power industry, and in materials, research in general. This paper describes typical applications of the FSM technology, and presents operational experience from some of the land-based and subsea installations. The paper also describes recent enhancements in the FSM technology and in the analysis of FSM readings, allowing for monitoring and detailed quantification of pitting and mesa corrosion, and of corrosion in welds

Monitoring corrosion rates and localised corrosion in low conductivity water

DEFF Research Database (Denmark)

Hilbert, Lisbeth Rischel

2006-01-01

Monitoring of low corrosion rates and localised corrosion in a media with low conductivity is a challenge. In municipal district heating, quality control may be improved by implementing on-line corrosion monitoring if a suitable technique can be identified to measure both uniform and localised...... corrosion. Electrochemical techniques (LPR, EIS, crevice corrosion current) as well as direct measurement techniques (high-sensitive electrical resistance, weight loss) have been applied in operating plants. Changes in the corrosion processes are best monitored in non-aggressive, low conductivity media...

Development of corrosion condition sensing and monitoring system using radio-frequency identification devices (RFID)

Energy Technology Data Exchange (ETDEWEB)

Gu, G.P.; Zheng, W. [Natural Resources Canada, Ottawa, ON (Canada). CANMET Materials Technology Laboratory

2008-05-15

This study discussed the development of a corrosion sensing and monitoring system for military land vehicles. Radio-frequency identification device (RFID) technology uses radio waves to identify individual masses with RFID tags attached. A corrosion-sensing element was integrated with the RFID technology, which incorporated a galvanic corrosion cell designed to trigger RFID tags. Corrosion severity was then related to the galvanic current. The tag recorded the sensor reading and transmitted the data to an RFID reader. The tags consisted of a microchip and an antenna. A software development kit has also been developed to interface RFID data with existing applications. While it is currently not possible to modify the RFID tags to prevent security risks, further research is being conducted to assemble a data-logger system with corrosion probes to measure humidity, electrical resistance, and linear polarization resistance. Studies will also be conducted to assemble an active tag reader system and investigate potential modifications. 4 refs., 1 fig., 1 appendix.

CORROSION MONITORING IN HANFORD NUCLEAR WASTE STORAGE TANKS, DESIGN AND DATA FROM 241-AN-102 MULTI-PROBE CORROSION MONITORING SYSTEM

International Nuclear Information System (INIS)

ANDA, V.S.; EDGEMON, G.L.; HAGENSEN, A.R.; BOOMER, K.D.; CAROTHERS, K.G.

2009-01-01

In 2008, a new Multi-Probe Corrosion Monitoring System (MPCMS) was installed in double-shell tank 241-AN-102 on the U.S. Department of Energy's Hanford Site in Washington State. Developmental design work included laboratory testing in simulated tank 241-AN-102 waste to evaluate metal performance for installation on the MPCMS as secondary metal reference electrodes. The MPCMS design includes coupon arrays as well as a wired probe which facilitates measurement of tank potential as well as corrosion rate using electrical resistance (ER) sensors. This paper presents the MPCMS design, field data obtained following installation of the MPCMS in tank 241-AN-102, and a comparison between laboratory potential data obtained using simulated waste and tank potential data obtained following field installation

49 CFR 192.477 - Internal corrosion control: Monitoring.

Science.gov (United States)

2010-10-01

... 49 Transportation 3 2010-10-01 2010-10-01 false Internal corrosion control: Monitoring. 192.477... Control § 192.477 Internal corrosion control: Monitoring. If corrosive gas is being transported, coupons... internal corrosion. Each coupon or other means of monitoring internal corrosion must be checked two times...

All-Optical Photoacoustic Sensors for Steel Rebar Corrosion Monitoring

Directory of Open Access Journals (Sweden)

Cong Du

2018-04-01

Full Text Available This article presents an application of an active all-optical photoacoustic sensing system with four elements for steel rebar corrosion monitoring. The sensor utilized a photoacoustic mechanism of gold nanocomposites to generate 8 MHz broadband ultrasound pulses in 0.4 mm compact space. A nanosecond 532 nm pulsed laser and 400 μm multimode fiber were employed to incite an ultrasound reaction. The fiber Bragg gratings were used as distributed ultrasound detectors. Accelerated corrosion testing was applied to four sections of a single steel rebar with four different corrosion degrees. Our results demonstrated that the mass loss of steel rebar displayed an exponential growth with ultrasound frequency shifts. The sensitivity of the sensing system was such that 0.175 MHz central frequency reduction corresponded to 0.02 g mass loss of steel rebar corrosion. It was proved that the all-optical photoacoustic sensing system can actively evaluate the corrosion of steel rebar via ultrasound spectrum. This multipoint all-optical photoacoustic method is promising for embedment into a concrete structure for distributed corrosion monitoring.

Review of Artificial Neural Networks (ANN) applied to corrosion monitoring

International Nuclear Information System (INIS)

Mabbutt, S; Picton, P; Shaw, P; Black, S

2012-01-01

The assessment of corrosion within an engineering system often forms an important aspect of condition monitoring but it is a parameter that is inherently difficult to measure and predict. The electrochemical nature of the corrosion process allows precise measurements to be made. Advances in instruments, techniques and software have resulted in devices that can gather data and perform various analysis routines that provide parameters to identify corrosion type and corrosion rate. Although corrosion rates are important they are only useful where general or uniform corrosion dominates. However, pitting, inter-granular corrosion and environmentally assisted cracking (stress corrosion) are examples of corrosion mechanisms that can be dangerous and virtually invisible to the naked eye. Electrochemical noise (EN) monitoring is a very useful technique for detecting these types of corrosion and it is the only non-invasive electrochemical corrosion monitoring technique commonly available. Modern instrumentation is extremely sensitive to changes in the system and new experimental configurations for gathering EN data have been proven. In this paper the identification of localised corrosion by different data analysis routines has been reviewed. In particular the application of Artificial Neural Network (ANN) analysis to corrosion data is of key interest. In most instances data needs to be used with conventional theory to obtain meaningful information and relies on expert interpretation. Recently work has been carried out using artificial neural networks to investigate various types of corrosion data in attempts to predict corrosion behaviour with some success. This work aims to extend this earlier work to identify reliable electrochemical indicators of localised corrosion onset and propagation stages.

Monitoring corrosion and biofilm formation in nuclear plants using electrochemical methods

International Nuclear Information System (INIS)

Licina, G.J.; Nekoksa, G.; Ward, G.L.; Howard, R.L.; Cubicciotti, D.

1993-01-01

During the 1980's, degradation of piping, heat exchangers, and other components in raw water cooled systems by a variety of corrosion mechanisms became an important in the reliability and cost effectiveness of U.S. nuclear plants. General and localized corrosion, including pitting and crevice corrosion, have all been shown to be operative in nuclear plant cooling systems. Microbiologically influenced corrosion (MIC) also afflicts nuclear cooling water and service water systems. The prediction of locations to be inspected, selection of mitigation measures, and control of water treatments and maintenance planning rely upon the accuracy and sensitivity of monitoring techniques. Electrochemical methods can provide rapid measurements of corrosion and biological activity on line. The results from a corrosion monitoring study in a service water system at a fresh water cooled nuclear plant are presented. This study utilized determinations of open circuit potential and reversed potentiodynamic scans on carbon steels, Admiralty, and stainless steels (Types 304 and 316 as well as high chromium, high molybdenum ferritic and austenitic grades) to evaluate the rate and form of corrosion to be anticipated in typical service. An electrochemical method that permits the monitoring of biofilm activity on-line has been developed. Results from laboratory and in-plant exposure in a nuclear power plant system are presented

Development of a unit suitable for corrosion monitoring in district heating systems. Experiences with the LOCOR-cell test method

DEFF Research Database (Denmark)

Andersen, Asbjørn; Hilbert, Lisbeth Rischel

2004-01-01

A by-pass unit suitable for placement of a number of different probes for corrosion monitoring has been designed. Also measurements of water parameters are allowed in a side stream from the unit. The project is a part of the Nordic Innovation Fund project KORMOF. The by-pass unit has been installed...... in 6 pressurised circulating heating systems and in one cooling system. 7 different corrosion monitoring methods have been used to study corrosion rates and types in dependency of water chemistry. This paper describes the design of the by-pass unit including water analysis methods. It also describes...... the purpose, background and gained results of one of the used monitoring techniques, the crevice corrosion measurements obtained by the LOCOR-Cell„§. The crevice corrosion cell was developed by FORCE Technology in a previous district heating project financed by Nordic Industrial Fund (1)(2). Results from...

On-line monitoring system development for single-phase flow accelerated corrosion

International Nuclear Information System (INIS)

Lee, Na Young; Lee, Seung Gi; Ryu, Kyung Ha; Hwang, Il Soon

2007-01-01

Aged nuclear piping has been reported to undergo corrosion-induced accelerated failures, often without giving signatures to current inspection campaigns. Therefore, we need diverse sensors which can cover a wide area in an on-line application. We suggest an integrated approach to monitor the flow accelerated corrosion (FAC) susceptible piping. Since FAC is a combined phenomenon, we need to monitor as many parameters as possible and that cover wide area, since we do not know where the FAC occurs. For this purpose, we introduce the wearing rate model which focuses on the electrochemical parameters. Using this model, we can predict the wearing rate and then compare testing results. Through analysis we identified feasibility and then developed electrochemical sensors for high temperature application; we also introduced a mechanical monitoring system which is still under development. To support the validation of the monitored results, we adopted high temperature ultrasonic transducer (UT), which shows good resolution in the testing environment. As such, all the monitored results can be compared in terms of thickness. Our validation tests demonstrated the feasibility of sensors. To support direct thickness measurement for a wide-area, the direct current potential drop (DCPD) method will be researched to integrate into the developed framework

TANK 241-AN-102 MULTI-PROBE CORROSION MONITORING SYSTEM PROJECT LESSONS LEARNED

International Nuclear Information System (INIS)

TAYLOR T; HAGENSEN A; KIRCH NW

2008-01-01

During 2007 and 2008, a new Multi-Probe Corrosion Monitoring System (MPCMS) was designed and fabricated for use in double-shell tank 241-AN-102. The system was successfully installed in the tank on May 1, 2008. The 241-AN-102 MPCMS consists of one 'fixed' in-tank probe containing primary and secondary reference electrodes, tank material electrodes, Electrical Resistance (ER) sensors, and stressed and unstressed corrosion coupons. In addition to the fixed probe, the 241-AN-102 MPCMS also contains four standalone coupon racks, or 'removable' probes. Each rack contains stressed and unstressed coupons made of American Society of Testing and Materials A537 CL1 steel, heat-treated to closely match the chemical and mechanical characteristics of the 241-AN-102 tank wall. These coupon racks can be removed periodically to facilitate examination of the attached coupons for corrosion damage. Along the way to successful system deployment and operation, the system design, fabrication, and testing activities presented a number of challenges. This document discusses these challenges and lessons learned, which when applied to future efforts, should improve overall project efficiency

Initial study and verification of a distributed fiber optic corrosion monitoring system for transportation structures.

Science.gov (United States)

2012-07-01

For this study, a novel optical fiber sensing system was developed and tested for the monitoring of corrosion in : transportation systems. The optical fiber sensing system consists of a reference long period fiber gratings (LPFG) sensor : for corrosi...

Stress corrosion and corrosion fatigue crack growth monitoring in metals

International Nuclear Information System (INIS)

Senadheera, T.; Shipilov, S.A.

2003-01-01

Environmentally assisted cracking (including stress corrosion cracking and corrosion fatigue) is one of the major causes for materials failure in a wide variety of industries. It is extremely important to understand the mechanism(s) of environmentally assisted crack propagation in structural materials so as to choose correctly from among the various possibilities-alloying elements, heat treatment of steels, parameters of cathodic protection, and inhibitors-to prevent in-service failures due to stress corrosion cracking and corrosion fatigue. An important step towards understanding the mechanism of environmentally assisted crack propagation is designing a testing machine for crack growth monitoring and that simultaneously provides measurement of electrochemical parameters. In the present paper, a direct current (DC) potential drop method for monitoring crack propagation in metals and a testing machine that uses this method and allows for measuring electrochemical parameters during stress corrosion and corrosion fatigue crack growth are described. (author)

A new corrosion monitoring technique

International Nuclear Information System (INIS)

Brown, Gerald K.

2000-01-01

Internal Corrosion Monitoring has relied upon 5 basic techniques. Little improvement in performance has been achieved in any of these. Many newer internal corrosion monitoring techniques have proved of little value in the field although some have instances of success in the laboratory. Industry has many high value hydrocarbon applications requiring corrosion rate monitoring for real-time problem solving and control. The high value of assets and the cost of asset replacement makes it necessary to practice cost effective process and corrosion control with sensitivity beyond the 5 basic techniques. This new metal loss technology offers this sensitivity. Traditional metal loss technology today provides either high sensitivity with short life, or conversely, long life but with substantially reduced sensitivity. The new metal loss technology offers an improved working life of sensors without significantly compromising performance. The paper discusses the limitations of existing on-line technologies and describes the performance of a new technology. This new metal loss technology was introduced at NACE Corrosion 99'. Since that time several field projects have been completed or are ongoing. This paper will discuss the new metal loss technology and report on some of the data that has been obtained.(author)

In plant corrosion potential monitoring

International Nuclear Information System (INIS)

Rosborg, B.; Molander, A.

1997-01-01

Examples of in plant redox and corrosion potential monitoring in light water reactors are given. All examples are from reactors in Sweden. The measurements have either been performed in side-stream autoclaves connected to the reactor systems by sampling lines, or in-situ in the system piping itself. Potential monitoring can give quite different results depending upon the experimental method. For environments with small concentrations of oxidants sampling lines can introduce large errors. During such circumstances in-situ measurements are necessary. Electrochemical monitoring is a valuable technique as a complement to conventional water chemistry follow-up in plants. It can be used for water chemistry surveillance and can reveal unintentional and harmful water chemistry transients. (author). 15 figs

In plant corrosion potential monitoring

Energy Technology Data Exchange (ETDEWEB)

Rosborg, B; Molander, A [Studsvik Material AB, Nykoeping (Sweden)

1997-02-01

Examples of in plant redox and corrosion potential monitoring in light water reactors are given. All examples are from reactors in Sweden. The measurements have either been performed in side-stream autoclaves connected to the reactor systems by sampling lines, or in-situ in the system piping itself. Potential monitoring can give quite different results depending upon the experimental method. For environments with small concentrations of oxidants sampling lines can introduce large errors. During such circumstances in-situ measurements are necessary. Electrochemical monitoring is a valuable technique as a complement to conventional water chemistry follow-up in plants. It can be used for water chemistry surveillance and can reveal unintentional and harmful water chemistry transients. (author). 15 figs.

Corrosion in systems for storage and transportation of petroleum products and biofuels identification, monitoring and solutions

CERN Document Server

Groysman, Alec

2014-01-01

This book treats corrosion as it occurs and affects processes in real-world situations, and thus points the way to practical solutions. Topics described include the conditions in which petroleum products are corrosive to metals; corrosion mechanisms of petroleum products; which parts of storage tanks containing crude oils and petroleum products undergo corrosion; dependence of corrosion in tanks on type of petroleum products; aggressiveness of petroleum products to polymeric material; how microorganisms take part in corrosion of tanks and pipes containing petroleum products; which corrosion monitoring methods are used in systems for storage and transportation of petroleum products; what corrosion control measures should be chosen; how to choose coatings for inner and outer surfaces of tanks containing petroleum products; and how different additives (oxygenates, aromatic solvents) to petroleum products and biofuels influence metallic and polymeric materials. The book is of interest to corrosion engineers, mat...

Corrosion penetration monitoring of advanced ceramics in hot aqueous fluids

Directory of Open Access Journals (Sweden)

Klaus G. Nickel

2004-03-01

Full Text Available Advanced ceramics are considered as components in energy related systems, because they are known to be strong, wear and corrosion resistant in many environments, even at temperatures well exceeding 1000 °C. However, the presence of additives or impurities in important ceramics, for example those based on Silicon Nitride (Si3N4 or Al2O3 makes them vulnerable to the corrosion by hot aqueous fluids. The temperatures in this type of corrosion range from several tens of centigrade to hydrothermal conditions above 100 °C. The corrosion processes in such media depend on both pH and temperature and include often partial leaching of the ceramics, which cannot be monitored easily by classical gravimetric or electrochemical methods. Successful corrosion penetration depth monitoring by polarized reflected light optical microscopy (color changes, Micro Raman Spectroscopy (luminescence changes and SEM (porosity changes will be outlined. The corrosion process and its kinetics are monitored best by microanalysis of cross sections, Raman spectroscopy and eluate chemistry changes in addition to mass changes. Direct cross-calibrations between corrosion penetration and mechanical strength is only possible for severe corrosion. The methods outlined should be applicable to any ceramics corrosion process with partial leaching by fluids, melts or slags.

Events as Power Source: Wireless Sustainable Corrosion Monitoring

OpenAIRE

Sun, Guodong; Qiao, Guofu; Zhao, Lin; Chen, Zhibo

2013-01-01

This study presents and implements a corrosion-monitoring wireless sensor platform, EPS (Events as Power Source), which monitors the corrosion events in reinforced concrete (RC) structures, while being powered by the micro-energy released from the corrosion process. In EPS, the proposed corrosion-sensing device serves both as the signal source for identifying corrosion and as the power source for driving the sensor mote, because the corrosion process (event) releases electric energy; this is ...

Performance Analysis of Retrofitted Tribo-Corrosion Test Rig for Monitoring In Situ Oil Conditions

Directory of Open Access Journals (Sweden)

Arpith Siddaiah

2017-09-01

Full Text Available Oils and lubricants, once extracted after use from a mechanical system, can hardly be reused, and should be refurbished or replaced in most applications. New methods of in situ oil and lubricant efficiency monitoring systems have been introduced for a wide variety of mechanical systems, such as automobiles, aerospace aircrafts, ships, offshore wind turbines, and deep sea oil drilling rigs. These methods utilize electronic sensors to monitor the “byproduct effects” in a mechanical system that are not indicative of the actual remaining lifecycle and reliability of the oils. A reliable oil monitoring system should be able to monitor the wear rate and the corrosion rate of the tribo-pairs due to the inclusion of contaminants. The current study addresses this technological gap, and presents a novel design of a tribo-corrosion test rig for oils used in a dynamic system. A pin-on-disk tribometer test rig retrofitted with a three electrode-potentiostat corrosion monitoring system was used to analyze the corrosion and wear rate of a steel tribo-pair in industrial grade transmission oil. The effectiveness of the retrofitted test rig was analyzed by introducing various concentrations of contaminants in an oil medium that usually leads to a corrosive working environment. The results indicate that the retrofitted test rig can effectively monitor the in situ tribological performance of the oil in a controlled dynamic corrosive environment. It is a useful method to understand the wear–corrosion synergies for further experimental work, and to develop accurate predictive lifecycle assessment and prognostic models. The application of this system is expected to have economic benefits and help reduce the ecological oil waste footprint.

Performance Analysis of Retrofitted Tribo-Corrosion Test Rig for Monitoring In Situ Oil Conditions.

Science.gov (United States)

Siddaiah, Arpith; Khan, Zulfiqar Ahmad; Ramachandran, Rahul; Menezes, Pradeep L

2017-09-28

Oils and lubricants, once extracted after use from a mechanical system, can hardly be reused, and should be refurbished or replaced in most applications. New methods of in situ oil and lubricant efficiency monitoring systems have been introduced for a wide variety of mechanical systems, such as automobiles, aerospace aircrafts, ships, offshore wind turbines, and deep sea oil drilling rigs. These methods utilize electronic sensors to monitor the "byproduct effects" in a mechanical system that are not indicative of the actual remaining lifecycle and reliability of the oils. A reliable oil monitoring system should be able to monitor the wear rate and the corrosion rate of the tribo-pairs due to the inclusion of contaminants. The current study addresses this technological gap, and presents a novel design of a tribo-corrosion test rig for oils used in a dynamic system. A pin-on-disk tribometer test rig retrofitted with a three electrode-potentiostat corrosion monitoring system was used to analyze the corrosion and wear rate of a steel tribo-pair in industrial grade transmission oil. The effectiveness of the retrofitted test rig was analyzed by introducing various concentrations of contaminants in an oil medium that usually leads to a corrosive working environment. The results indicate that the retrofitted test rig can effectively monitor the in situ tribological performance of the oil in a controlled dynamic corrosive environment. It is a useful method to understand the wear-corrosion synergies for further experimental work, and to develop accurate predictive lifecycle assessment and prognostic models. The application of this system is expected to have economic benefits and help reduce the ecological oil waste footprint.

Corrosion monitoring during a chemical cleaning

International Nuclear Information System (INIS)

Delepine, J.; Feron, D.; Roy, M.

1994-01-01

In order to estimate the possible corrosion induced by the chemical cleaning, a corrosion monitoring has been realized during the cleaning of the secondary circuit (including the model boiler) of ORION loop. It included coupons and electrodes and has required a preliminary setting in laboratory. The electrochemical device which was used during the chemical cleaning included two reference electrodes (Ag/AgCl) and eight metallic electrodes (carbon steel, stainless steel, Alloy 600 and Alloy 690) for free corrosion potential monitoring, three other carbon steel electrodes for instantaneous corrosion rate measurements by polarization resistance and three coupling devices with different surface ratios between carbon steel and Alloy 600. The results showed a good agreement between corrosion rates measured by weight losses on coupons or by electrochemistry (polarization resistance), and an increase of the carbon steel corrosion rate when it was coupled with Alloy 600. (authors). 5 figs., 2 tabs., 3 refs

Acceptance Test Plan for Fourth-Generation Corrosion Monitoring Cabinet

International Nuclear Information System (INIS)

NORMAN, E.C.

2000-01-01

This Acceptance Test Plan (ATP) will document the satisfactory operation of the third-generation corrosion monitoring cabinet (Hiline Engineering Part No.0004-CHM-072-C01). This ATP will be performed by the manufacturer of the cabinet prior to delivery to the site. The objective of this procedure is to demonstrate and document the acceptance of the corrosion monitoring cabinet. The test will consist of a continuity test of the cabinet wiring from the end of cable to be connected to corrosion probe, through the appropriate intrinsic safety barriers and out to the 15 pin D-shell connectors to be connected to the corrosion monitoring instrument. Additional testing will be performed using a constant current and voltage source provided by the corrosion monitoring hardware manufacturer to verify proper operation of corrosion monitoring instrumentation

Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel

DEFF Research Database (Denmark)

Hilbert, Lisbeth Rischel

2000-01-01

corrosion rates, when biofilm and corrosion products cover the steel surface. However, EIS might be used for detection of MIC. EN is a suitable technique to characterise the type of corrosion attack, but is unsuitable for corrosion rate estimation. The concentric electrodes galvanic probe arrangement......Abstract Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria, e.g. on pipelines buried in soil and on marine structures. MIC...... of carbon steel must be monitored on-line in order to provide an efficient protection and control the corrosion. A number of monitoring techniques is industrially used today, and the applicability and reliability of these for monitoring MIC is evaluated. Coupons and ER are recommended as necessary basic...

Monitoring on corrosion behavior of steam generator tubings

International Nuclear Information System (INIS)

Takamatsu, H.; Isobe, S.; Sato, M.; Arioka, K.; Tsuruta, T.

1988-01-01

The importance of chemistry in high temperature aqueous solutions is widely recognized for understanding corrosion phenomena in PWR SG crevice environments. Potential and pH are two important parameters, among other environmental factors affecting localized corrosion processes, such as IGA and/or SCC in SG crevices. In this article, we discuss the potential-pH-IGA/SCC diagram of Alloy 600 as a basis for evaluating the corrosion behavior of SG tubings, and two examples of monitoring, corrosion potential monitoring in the bulk secondary water and pH monitoring in simulated SG crevices. (author)

Non-destructive elecrochemical monitoring of reinforcement corrosion

DEFF Research Database (Denmark)

Nygaard, Peter Vagn

been widely accepted as a non-destructive ”state of the art” technique for detection of corrosion in concrete structures. And, over the last decade, the trend in corrosion monitoring has moved towards quantitative non-destructive monitoring of the corrosion rate of the steel reinforcement. A few...... corrosion rate measurement instruments have been developed and are commercially available. The main features of these instruments are the combined use of an electrochemical technique for determining the corrosion rate and a so-called ”confinement technique”, which in principle controls the polarised surface...... area of the reinforcement, i.e. the measurement area. Both on-site investigations and laboratory studies have shown that varying corrosion rates are obtained when the various commercially available instruments are used. And in the published studies, conflicting explanations are given illustrating...

Development of metallic system multi-composite materials for compound environment and corrosion monitoring technology

International Nuclear Information System (INIS)

Kiuchi, Kiyoshi

1996-01-01

For the structural materials used for the pressure boundary of nuclear power plants and others, the long term durability over several decades under the compound environment, in which the action of radiation and the corrosion and erosion in the environment of use are superposed, is demanded. To its controlling factors, the secular change of materials due to irradiation ageing and the chemical and physical properties of extreme compound environment are related complicatedly. In the first period of this research, the development of the corrosion-resistant alloys with the most excellent adaptability to environments was carried out by the combination of new alloy design and alloy manufacturing technology. In the second period, in order to heighten the adaptability as the pressure boundary materials between different compound environments, the creation of metallic system multi-composite materials has been advanced. Also corrosion monitoring technique is being developed. The stainless steel for water-cooled reactors, the wear and corrosion-resistant superalloy for reactor core, the corrosion-resistant alloy and the metallic refractory material for reprocessing nitric acid reaction vessels are reported. (K.I.)

Evaluation of alternatives for upgrading double shell tank corrosion monitoring at Hanford

International Nuclear Information System (INIS)

Nelson, J.L.

1996-01-01

Recent discovery of low hydroxide conditions in Double Shell Tanks have demonstrated that the current corrosion control system of waste sampling and analysis is inadequate to monitor and maintain specified chemistries for dilute and low volume waste tanks. Moreover, waste sampling alone cannot provide adequate information to resolve the questions raised regarding tank corrosion. This report evaluates available technologies which could be used to improve on the existing corrosion control system. The evaluation concludes that a multi-technique corrosion monitoring system is necessary, utilizing ultrasonic and visual examinations for direct evaluation of tank liner condition, probes for rapid detection (alarm) of corrosive conditions, and waste sampling and analysis for determination of corrective action. The probes would incorporate electrochemical noise and linear polarization resistance techniques. When removed from the waste tank, the probe electrodes would be physically examined as corrosion coupons. The probes would be used in addition to a modified regimen of waste sampling and the existing schedule for ultrasonic examination of the tank liners. Supporting information would be obtained by examination of in-tank equipment as it is removed

Ultrasonic guided wave for monitoring corrosion of steel bar

Science.gov (United States)

Liu, Xi; Qin, Lei; Huang, Bosheng

2018-01-01

Steel corrosion of reinforced concrete structures has become a serious problem all over the word. In this paper, the work aims at monitoring steel corrosion using ultrasonic guided wave (UGW). Ultrasonic guided wave monitoring is a dynamic and non-destructive testing technology. The advantages of ultrasonic guided wave monitoring for reinforcement corrosion are real-time, online and continuous. In addition, it can judge the different stages of steel bar corrosion, which achieved non-destructive detection.

Development of corrosion condition sensing and monitoring system using radio-frequency identification devices (RFID) : progress report 2

Energy Technology Data Exchange (ETDEWEB)

Gu, G.P.; Li, J.; Liu, P.; Bibby, D.; Zheng, W.; Lo, J. [Natural Resources Canada, Ottawa, ON (Canada). CANMET Materials Technology Laboratory

2008-12-15

The development of a corrosion severity monitoring system that used radio-frequency identification device (RIFD) technology was discussed. A corrosion monitoring sensor was integrated with a tag modified to partially block the radio frequency signal. The metallic coating caused a frequency shift of the device's reader antenna in order to allow for the accurate characterization of metal coatings. Communications between the tag and the reader were re-established as the corrosion process gradually deteriorated the coating. The method was tested experimentally with 3 RFID systems using both active and passive tags were assembled. A passive tag was covered in aluminum foil. Results of the experiment showed that the metallic coating interfered with RFID signals. A cold-spray technology was used to coat tags with metal alloys. The surface morphology of the coatings was tested to determine optimum coating parameters. Further studies are being conducted to develop software for the technology. 4 refs., 11 figs.

An expert system for corrosion rate monitoring and diagnosis in the heating circuits of nuclear power plants

International Nuclear Information System (INIS)

Balducelli, C.; Conte, E.; Federico, A.G.; Tripi, A.; Ronchetti, C.

1988-01-01

The radiation field of out of core components of a water reactor primary plant depends on corrosion product equilibria. The computer programs that try to simulate the behaviour of the corrosion products and the radiation build up didn't provide good results, especially in describing several different plants with the same program. In order to obtain better results the authors decided to use a different approach, building an expert system, which performs on-line corrosion rate monitoring by means of a number of probes connected to an automatic corrosimeter, evaluates expected corrosion rate values and behaviours, and, if there are discrepancies, performs a diagnosis, providing suggestions to overcome the difficulty. (author)

Monitoring corrosion and chemistry phenomena in supercritical aqueous systems

International Nuclear Information System (INIS)

Macdonald, D.D.; Pang, J.; Liu, C.; Kriksunov, L.; Medina, E.; Villa, J.; Bueno, J.

1994-01-01

The in situ monitoring of the chemistry and electrochemistry of aqueous heat transport fluids in thermal (nuclear and fossil) power plants is now considered essential if adequate assessment and close control of corrosion and mass transfer phenomena are to be achieved. Because of the elevated temperatures and pressures involved. new sensor technologies are required that are able to measure key parameters under plant operating conditions for extended periods of time. In this paper, the authors outline a research and development program that is designed to develop practical sensors for use in thermal power plants. The current emphasis is on sensors for measuring corrosion potential, pH, the concentrations of oxygen and hydrogen, and the electrochemical noise generated by corrosion processes at temperatures ranging from ∼250 C to 500 C. The program is currently at the laboratory stage, but testing of prototype sensors in a coal-fired supercritical power plant in Spain will begin shortly

Development of on-line monitoring system for flow accelerated corrosion

International Nuclear Information System (INIS)

Lee, N.Y.; Lee, S.G.; Hwang, I.S.; Kim, J.T.; Luk, V.K.

2005-01-01

Aged nuclear piping has been reported to undergo corrosion-induced accelerated failures, often without giving signatures to current inspection campaigns. Therefore, we need diverse sensors which can cover wide area in the on-line application. We suggested integrated approach to monitor the FAC-susceptible piping. Since FAC is a combined phenomenon, we need to monitor as many parameters as possible, and that cover wide area, since we don't know where the FAC occurs. For this purpose, we introduced wearing rate model, which concentrates on the electrochemical parameters. By the model, we can predict the wearing rate and then can compare the testing result. After we identified feasibility by analytical way, we developed electrochemical sensors for high temperature application, and introduced mechanical monitoring system, which is still under development. To support the validation of the monitored results, we adopted high temperature UT, which shows good resolution in the testing environment. By this way, all the monitored results can be compared in terms of thickness. Validation test shows the feasibility of sensors. To support direct thickness measurement for wide-area, Direct Current Potential Drop method will be researched to integrate to the developed framework. (authors)

On-line internal corrosion monitoring and data management for remote pipelines: a technology update

Energy Technology Data Exchange (ETDEWEB)

Wold, Kjell; Stoen, Roar; Jenssen, Hallgeir [Roxar Flow Measurement AS, Stavanger (Norway); Carvalho, Anna Maria [Roxar do Brasil Ltda., Rio de Janeiro, RJ (Brazil)

2009-07-01

Internal corrosion monitoring of remote pipelines can be costly and demanding on resources. Online and non-intrusive monitoring directly on the pipe wall can improve the quality of measurements, make installation more convenient and allow more efficient communication of data. The purpose of this paper is to describe a non-intrusive technology, and show examples on field installations of the system. Furthermore, the non-intrusive technology data can be stored, interpreted and combined with conventional (intrusive) system information, in order to get a full picture of internal corrosion profile, corrosion rate and trends regarding the pipeline being monitored. (author)

Remote erosion and corrosion monitoring of subsea pipelines using acoustic telemetry and wet-mate connector technology

Energy Technology Data Exchange (ETDEWEB)

Painter, Howard; Barlow, Stewart [Teledyne ODI, Thousand Oaks, CA (United States); Clarke, Daniel [Teledyne Cormon, Thousand Oaks, CA (United States); Green, Dale [Teledyne Benthos, North Falmouth, MA (United States)

2009-07-01

This paper will present a novel approach for monitoring erosion and corrosion using proven sub sea technologies: intrusive erosion and corrosion monitoring, acoustic telemetry and wet-mateable connector technology. Intrusive metal loss based monitoring systems on sub sea pipelines are increasingly being used because of their ability to directly measure erosion and corrosion. These systems are integrated with the sub sea production control system or located close to the platform and hard-wired. However, locations remote from a sub sea control system or platform requires a dedicated communication system and long lengths of cable that can be cost prohibitive to procure and install. The system presented consists of an intrusive erosion or corrosion monitor with pressure and temperature transmitters, a retrievable electronics module with an acoustic modem, a data storage module, and a replaceable power module. Time-stamped erosion and corrosion data can be transmitted via an acoustic link to a surface platform, a vessel of opportunity or to a relaying modem. Acoustic signals can be transmitted up to 6 km from the monitoring location. The power module along with data module and acoustic modem are mounted on the erosion and corrosion module using wet-mateable connectors, allowing retrieval by remotely operated vehicles. The collected data can be used to assess the cumulative erosion and corrosion as well as use the real-time metal loss rate data to correlate with operational parameters. Benefits include optimization of corrosion inhibitor dosage rates, mitigation of damage caused by solids production, and increased flow assurance. (author)

Acceptance Test Report for Fourth-Generation Hanford Corrosion Monitoring Cabinet

International Nuclear Information System (INIS)

NORMAN, E.C.

2000-01-01

This Acceptance Test Plan (ATP) will document the satisfactory operation of the third-generation corrosion monitoring cabinet (Hiline Engineering Part No.0004-CHM-072-C01). This ATP will be performed by the manufacturer of the cabinet prior to delivery to the site. The objective of this procedure is to demonstrate and document the acceptance of the corrosion monitoring cabinet. The test will consist of a continuity test of the cabinet wiring from the end of cable to be connected to corrosion probe, through the appropriate intrinsic safety barriers and out to the 15 pin D-shell connectors to be connected to the corrosion monitoring instrument. Additional testing will be performed using a constant current and voltage source provided by the corrosion monitoring hardware manufacturer to verify proper operation of corrosion monitoring instrumentation

On-line electrochemical monitoring of microbially influenced corrosion

International Nuclear Information System (INIS)

Dowling, N.J.E.; Stansbury, E.E.; White, D.C.; Borenstein, S.W.; Danko, J.C.

1989-01-01

Newly emerging electrochemical measurement techniques can provide on-line, non-destructive monitoring of the average corrosion rate and indications of localized pitting corrosion together with insight into fundamental electrochemical mechanisms responsible for the corrosion process. This information is relevant to evaluating, monitoring, understanding and controlling microbially influenced corrosion (MIC). MIC of coupons exposed in sidestream devices on site or in laboratory-based experiments, where the corrosion response is accelerated by exposure to active consortia of microbes recovered from specific sites, can be utilized to evaluate mitigation strategies. The average corrosion rates can be determined by small amplitude cyclic voltametry (SACV), and AC impedance spectroscopy (EIS). EIS can also give insight into the mechanisms of the MIC and indications of localized corrosion. Pitting corrosion can be detected non-destructively with open circuit potential monitoring (OCP). OCP also responds to bacterial biofilm activities such as oxygen depletion and other electrochemical activities. Utilizing these methods, accelerated tests can be designed to direct the selection of materials, surface treatments of materials, and welding filler materials, as well as the optimization of chemical and mechanical countermeasures with the microbial consortia recovered and characterized from the specific sites of interest

Pilot study on the corrosion monitoring and control of the crude oil refining system by thin layer activation (TLA) technique

International Nuclear Information System (INIS)

Choochartchaikulkarn, Bodin; Chueinta, Siripone; Santawamaitre, Todsadol

2001-01-01

This report represents a pilot study on application of Ta technique for measurement monitoring the corrosion rates occurring in the refinery crude oil overhead crude oil system at the Bangchak Petroleum Co., Ltd. in Thailand during mid 1999 to mid 2000. TLA coupons containing very low activity of 5 6 Co produced by the accelerator was attached to the used electrical resistance probe inserted into production system at the test position. Gamma intensity of 56 Co was routinely monitored at external cladding and corrosion rates calculated in comparison with the non corroded standard after decay correction. From the study, TLA technique provides accurate corrosion rates less than 75 mm/year as compared to the standard Electrical Resistance Probes (ERP) technique. (author)

Corrosion monitoring using high-frequency guided ultrasonic waves

Science.gov (United States)

Fromme, Paul

2014-02-01

Corrosion develops due to adverse environmental conditions during the life cycle of a range of industrial structures, e.g., offshore oil platforms, ships, and desalination plants. Both pitting corrosion and generalized corrosion leading to wall thickness loss can cause the degradation of the structural integrity. The nondestructive detection and monitoring of corrosion damage in difficult to access areas can be achieved using high frequency guided waves propagating along the structure from accessible areas. Using standard ultrasonic transducers with single sided access to the structure, guided wave modes were generated that penetrate through the complete thickness of the structure. The wave propagation and interference of the different guided wave modes depends on the thickness of the structure. Laboratory experiments were conducted and the wall thickness reduced by consecutive milling of the steel structure. Further measurements were conducted using accelerated corrosion in a salt water bath and the damage severity monitored. From the measured signal change due to the wave mode interference the wall thickness reduction was monitored. The high frequency guided waves have the potential for corrosion damage monitoring at critical and difficult to access locations from a stand-off distance.

Monitoring wear and corrosion in industrial machines and systems: A radiation tool

International Nuclear Information System (INIS)

Konstantinov, I.O.; Zatolokin, B.V.

1994-01-01

Industrial equipment and machines, transport systems, nuclear and conventional power plants, pipelines, and other materials is substantially influenced by degradation processes such as wear and corrosion. For safety and economic reasons, appropriately monitoring the damage could prevent dangerous accidents. When the surfaces of machine parts under investigation are not easy to reach or are concealed by overlying structures, nuclear methods have become powerful tools for examination. They include X-ray radiography, neutron radiography, and a technique known as thin layer activation (TLA)

Monitoring Corrosion of Steel Bars in Reinforced Concrete Structures

Science.gov (United States)

Verma, Sanjeev Kumar; Bhadauria, Sudhir Singh; Akhtar, Saleem

2014-01-01

Corrosion of steel bars embedded in reinforced concrete (RC) structures reduces the service life and durability of structures causing early failure of structure, which costs significantly for inspection and maintenance of deteriorating structures. Hence, monitoring of reinforcement corrosion is of significant importance for preventing premature failure of structures. This paper attempts to present the importance of monitoring reinforcement corrosion and describes the different methods for evaluating the corrosion state of RC structures, especially hal-cell potential (HCP) method. This paper also presents few techniques to protect concrete from corrosion. PMID:24558346

Monitoring corrosion of steel bars in reinforced concrete structures.

Science.gov (United States)

Verma, Sanjeev Kumar; Bhadauria, Sudhir Singh; Akhtar, Saleem

2014-01-01

Corrosion of steel bars embedded in reinforced concrete (RC) structures reduces the service life and durability of structures causing early failure of structure, which costs significantly for inspection and maintenance of deteriorating structures. Hence, monitoring of reinforcement corrosion is of significant importance for preventing premature failure of structures. This paper attempts to present the importance of monitoring reinforcement corrosion and describes the different methods for evaluating the corrosion state of RC structures, especially hal-cell potential (HCP) method. This paper also presents few techniques to protect concrete from corrosion.

Monitoring Corrosion of Steel Bars in Reinforced Concrete Structures

Directory of Open Access Journals (Sweden)

Sanjeev Kumar Verma

2014-01-01

Full Text Available Corrosion of steel bars embedded in reinforced concrete (RC structures reduces the service life and durability of structures causing early failure of structure, which costs significantly for inspection and maintenance of deteriorating structures. Hence, monitoring of reinforcement corrosion is of significant importance for preventing premature failure of structures. This paper attempts to present the importance of monitoring reinforcement corrosion and describes the different methods for evaluating the corrosion state of RC structures, especially hal-cell potential (HCP method. This paper also presents few techniques to protect concrete from corrosion.

Events as Power Source: Wireless Sustainable Corrosion Monitoring

Directory of Open Access Journals (Sweden)

Guodong Sun

2013-12-01

Full Text Available This study presents and implements a corrosion-monitoring wireless sensor platform, EPS (Events as Power Source, which monitors the corrosion events in reinforced concrete (RC structures, while being powered by the micro-energy released from the corrosion process. In EPS, the proposed corrosion-sensing device serves both as the signal source for identifying corrosion and as the power source for driving the sensor mote, because the corrosion process (event releases electric energy; this is a novel idea proposed by this study. For accumulating the micro-corrosion energy, we integrate EPS with a COTS (Commercial Off-The-Shelf energy-harvesting chip that recharges a supercapacitor. In particular, this study designs automatic energy management and adaptive transmitted power control polices to efficiently use the constrained accumulated energy. Finally, a set of preliminary experiments based on concrete pore solution are conducted to evaluate the feasibility and the efficacy of EPS.

Events as power source: wireless sustainable corrosion monitoring.

Science.gov (United States)

Sun, Guodong; Qiao, Guofu; Zhao, Lin; Chen, Zhibo

2013-12-17

This study presents and implements a corrosion-monitoring wireless sensor platform, EPS (Events as Power Source), which monitors the corrosion events in reinforced concrete (RC) structures, while being powered by the micro-energy released from the corrosion process. In EPS, the proposed corrosion-sensing device serves both as the signal source for identifying corrosion and as the power source for driving the sensor mote, because the corrosion process (event) releases electric energy; this is a novel idea proposed by this study. For accumulating the micro-corrosion energy, we integrate EPS with a COTS (Commercial Off-The-Shelf) energy-harvesting chip that recharges a supercapacitor. In particular, this study designs automatic energy management and adaptive transmitted power control polices to efficiently use the constrained accumulated energy. Finally, a set of preliminary experiments based on concrete pore solution are conducted to evaluate the feasibility and the efficacy of EPS.

A Plan to Develop and Demonstrate Electrochemical Noise Based Corrosion Monitoring Systems in Hanford Site Waste Tanks

International Nuclear Information System (INIS)

NORMAN, E.C.

2000-01-01

This document describes changes that need to be made to the site's authorization basis and technical concerns that need to be resolved before proceduralized use of Electrochemical Noise based corrosion monitoring systems is fully possible at the Hanford Site

Status of Database for Electrochemical Noise Based Corrosion Monitoring

International Nuclear Information System (INIS)

EDGEMON, G.L.

1999-01-01

Underground storage tanks made of mild steel are used to contain radioactive waste generated by plutonium production at the Hanford Site. Corrosion of the walls of these tanks is a major issue. Corrosion-related failure of waste tank walls could lead to the leakage of radioactive contaminants to the soil and groundwater. It is essential to monitor corrosion conditions of the tank walls to determine tank integrity and ensure safe waste storage until retrieval and final waste disposal can be accomplished. Corrosion monitoring/control is currently provided at the Hanford Site through a waste chemistry sampling and analysis program. In this process, tank waste is sampled, analyzed and compared to a selection of laboratory exposures of coupons in simulated waste. Tank wall corrosion is inferred by matching measured tank chemistries to the results of the laboratory simulant testing. This method is expensive, time consuming, and does not yield real-time data. A project to improve the Hanford Site's corrosion monitoring strategy was started in 1995

Corrosion monitoring using high-frequency guided waves

Science.gov (United States)

Fromme, P.

2016-04-01

Corrosion can develop due to adverse environmental conditions during the life cycle of a range of industrial structures, e.g., offshore oil platforms, ships, and desalination plants. Generalized corrosion leading to wall thickness loss can cause the reduction of the strength and thus degradation of the structural integrity. The monitoring of corrosion damage in difficult to access areas can be achieved using high frequency guided waves propagating along the structure from accessible areas. Using standard ultrasonic wedge transducers with single sided access to the structure, guided wave modes were selectively generated that penetrate through the complete thickness of the structure. The wave propagation and interference of the different guided wave modes depends on the thickness of the structure. Laboratory experiments were conducted for wall thickness reduction due to milling of the steel structure. From the measured signal changes due to the wave mode interference the reduced wall thickness was monitored. Good agreement with theoretical predictions was achieved. The high frequency guided waves have the potential for corrosion damage monitoring at critical and difficult to access locations from a stand-off distance.

A demonstration of on-line plant corrosion monitoring using thin layer activation

International Nuclear Information System (INIS)

Asher, J.; Webb, J.W.; Wilkins, N.J.M.; Lawrence, P.F.; UKAEA Atomic Energy Research Establishment, Harwell. Materials Development Div.)

1981-12-01

The corrosion of a 1 inch water pipe in an evaporative cooling system has been monitored over three periods of plant operation using thin layer activation (TLA). The corrosion rate was followed at a sensitivity of about 1 μm and clearly reflected changes in plant operation. Examination of the test section after removal, both by autoradiography and metallography revealed the extent of corrosion and pitting over the active area. (author)

Development of Advanced In-Situ Techniques for Chemistry Monitoring and Corrosion Mitigation in SCWO Environments

International Nuclear Information System (INIS)

Macdonald, D. D.; Lvov, S. N.

2000-01-01

This project is developing sensing technologies and corrosion monitoring techniques for use in super critical water oxidation (SCWO) systems to reduce the volume of mixed low-level nuclear waste by oxidizing organic components in a closed cycle system where CO2 and other gaseous oxides are produced, leaving the radioactive elements concentrated in ash. The technique uses water at supercritical temperatures under highly oxidized conditions by maintaining a high fugacity of molecular oxygen in the system, which causes high corrosion rates of even the most corrosive resistant reactor materials. This project significantly addresses the high corrosion shortcoming through development of (a) advanced electrodes and sensors for in situ potentiometric monitoring of pH in high subcritical and supercritical aqueous solutions, (b) an approach for evaluating the association constants for 1-1 aqueous electrolytes using a flow-through electrochemical thermocell; (c) an electrochemical noise sensor for the in situ measurement of corrosion rate in subcritical and supercritical aqueous systems; (d) a model for estimating the effect of pressure on reaction rates, including corrosion reactions, in high subcritical and supercritical aqueous systems. The project achieved all objectives, except for installing some of the sensors into a fully operating SCWO system

Development of Advanced In-Situ Techniques for Chemistry Monitoring and Corrosion Mitigation in SCWO Environments

Energy Technology Data Exchange (ETDEWEB)

Macdonald, D. D.; Lvov, S. N.

2000-03-31

This project is developing sensing technologies and corrosion monitoring techniques for use in super critical water oxidation (SCWO) systems to reduce the volume of mixed low-level nuclear waste by oxidizing organic components in a closed cycle system where CO2 and other gaseous oxides are produced, leaving the radioactive elements concentrated in ash. The technique uses water at supercritical temperatures under highly oxidized conditions by maintaining a high fugacity of molecular oxygen in the system, which causes high corrosion rates of even the most corrosive resistant reactor materials. This project significantly addresses the high corrosion shortcoming through development of (a) advanced electrodes and sensors for in situ potentiometric monitoring of pH in high subcritical and supercritical aqueous solutions, (b) an approach for evaluating the association constants for 1-1 aqueous electrolytes using a flow-through electrochemical thermocell; (c) an electrochemical noise sensor for the in situ measurement of corrosion rate in subcritical and supercritical aqueous systems; (d) a model for estimating the effect of pressure on reaction rates, including corrosion reactions, in high subcritical and supercritical aqueous systems. The project achieved all objectives, except for installing some of the sensors into a fully operating SCWO system.

40 CFR 141.42 - Special monitoring for corrosivity characteristics.

Science.gov (United States)

2010-07-01

... 40 Protection of Environment 22 2010-07-01 2010-07-01 false Special monitoring for corrosivity characteristics. 141.42 Section 141.42 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) WATER... Regulations and Prohibition on Lead Use § 141.42 Special monitoring for corrosivity characteristics. (a)-(c...

Monitoring corrosion in reinforced concrete structures

Science.gov (United States)

Kung, Peter; Comanici, Maria I.

2014-06-01

Many defects can cause deterioration and cracks in concrete; these are results of poor concrete mix, poor workmanship, inadequate design, shrinkage, chemical and environmental attack, physical or mechanical damage, and corrosion of reinforcing steel (RS). We want to develop a suite of sensors and systems that can detect that corrosion is taking place in RS and inform owners how serious the problem is. By understanding the stages of the corrosion process, we can develop special a sensor that detects each transition. First, moisture ingress can be monitored by a fiber optics humidity sensor, then ingress of Chloride, which acts as a catalyst and accelerates the corrosion process by converting iron into ferrous compounds. We need a fiber optics sensor which can quantify Chloride ingress over time. Converting ferric to ferrous causes large volume expansion and cracks. Such pressure build-up can be detected by a fiber optic pressure sensor. Finally, cracks emit acoustic waves, which can be detected by a high frequency sensor made with phase-shifted gratings. This paper will discuss the progress in our development of these special sensors and also our plan for a field test by the end of 2014. We recommend that we deploy these sensors by visually inspecting the affected area and by identifying locations of corrosion; then, work with the designers to identify spots that would compromise the integrity of the structure; finally, drill a small hole in the concrete and insert these sensors. Interrogation can be done at fixed intervals with a portable unit.

Acoustic monitoring techniques for corrosion degradation in cemented waste canisters

International Nuclear Information System (INIS)

Naish, C.C.; Buttle, D.; Wallace-Sims, R.; O'Brien, T.M.

1991-01-01

This report describes work to investigate acoustic emission as a non-intrusive monitor of corrosion and degradation of cemented wasteforms where the waste is a potentially reactive metal. The acoustic data collected shows good correlation with the corrosion rate as measured by hydrogen gas evolution rates and the electrochemically measured corrosion rates post cement hardening. The technique has been shown to be sensitive in detecting stress caused by expansive corrosion product within the cemented wasteform. The attenuation of the acoustic signal by the wasteform reduced the signal received by the monitoring equipment by a factor of 10 over a distance of approximately 150-400 mm, dependent on the water level in the cement. Full size packages were successfully monitored. It is concluded that the technique offers good potential for monitoring cemented containers of the more reactive metals, for example Magnox and aluminium. (author)

Early corrosion monitoring of prestressed concrete piles using acoustic emission

Science.gov (United States)

Vélez, William; Matta, Fabio; Ziehl, Paul H.

2013-04-01

The depassivation and corrosion of bonded prestressing steel strands in concrete bridge members may lead to major damage or collapse before visual inspections uncover evident signs of damage, and well before the end of the design life. Recognizing corrosion in its early stage is desirable to plan and prioritize remediation strategies. The Acoustic Emission (AE) technique is a rational means to develop structural health monitoring and prognosis systems for the early detection and location of corrosion in concrete. Compelling features are the sensitivity to events related to micro- and macrodamage, non-intrusiveness, and suitability for remote and wireless applications. There is little understanding of the correlation between AE and the morphology and extent of early damage on the steel surface. In this paper, the evidence collected from prestressed concrete (PC) specimens that are exposed to salt water is discussed vis-à-vis AE data from continuous monitoring. The specimens consist of PC strips that are subjected to wet/dry salt water cycles, representing portions of bridge piles that are exposed to tidal action. Evidence collected from the specimens includes: (a) values of half-cell potential and linear polarization resistance to recognize active corrosion in its early stage; and (b) scanning electron microscopy micrographs of steel areas from two specimens that were decommissioned once the electrochemical measurements indicated a high probability of active corrosion. These results are used to evaluate the AE activity resulting from early corrosion.

Monitoring Cathodic Shielding and Corrosion under Disbonded Coatings

Energy Technology Data Exchange (ETDEWEB)

Varela, F.; Tan, M. Y. J.; Hinton, B.; Forsyth, M. [Deakin University, Victoria (Australia)

2017-06-15

Monitoring of corrosion is in most cases based on simulation of environmental conditions on a large and complex structure such as a buried pipeline using a small probe, and the measurement of thermodynamics and kinetics of corrosion processes occurring on the probe surface. This paper presents a hybrid corrosion monitoring probe designed for simulating deteriorating conditions wrought by disbonded coatings and for measuring current densities and distribution of such densities on a simulated pipeline surface. The concept of the probe was experimentally evaluated using immersion tests under cathodic protection (CP) in high resistivity aqueous solution. Underneath the disbonded area, anodic currents and cathodic currents were carefully measured. Anodic current densities were used to calculate metal loss according to Faraday’s law. Calculated corrosion patterns were compared with corrosion damage observed at the surface of the probe after a series of stringent tests. The capability of the probe to measure anodic current densities under CP, without requiring interruption, was demonstrated in high resistivity aqueous solution. The pattern of calculated metal loss correlated well with corrosion products distribution observed at the array surface. Working principles of the probe are explained in terms of electrochemistry.

Monitoring of corrosion damage using high-frequency guided ultrasonic waves

Science.gov (United States)

Chew, D.; Fromme, P.

2015-03-01

Due to adverse environmental conditions corrosion can develop during the life cycle of industrial structures, e.g., offshore oil platforms, ships, and desalination plants. Both pitting corrosion and generalized corrosion leading to wall thickness loss can cause the degradation of the integrity and load bearing capacity of the structure. Structural health monitoring of corrosion damage in difficult to access areas can in principle be achieved using high frequency guided waves propagating along the structure from accessible areas. Using standard ultrasonic transducers with single sided access to the structure, high frequency guided wave modes were generated that penetrate through the complete thickness of the structure. Wall thickness reduction was induced using accelerated corrosion in a salt water bath. The corrosion damage was monitored based on the effect on the wave propagation and interference of the different modes. The change in the wave interference was quantified based on an analysis in the frequency domain (Fourier transform) and was found to match well with theoretical predictions for the wall thickness loss. High frequency guided waves have the potential for corrosion damage monitoring at critical and difficult to access locations from a stand-off distance.

Hanford double shell tank corrosion monitoring instrument trees

International Nuclear Information System (INIS)

Nelson, J.L.

1995-03-01

High-level nuclear wastes at the Hanford site are stored underground in carbon steel double-shell and single-shell tanks - (DSTs and SSTS). Westinghouse Hanford Company is considering installation of a prototype corrosion monitoring instrument tree in at least one DST in the summer of 1995. The instrument tree will have the ability to detect and discriminate between uniform corrosion, stress corrosion cracking (SCC), and pitting. Additional instrument trees will follow in later years. Proof-of-technology testing is currently underway for the use of commercially available electric field pattern (EFP) analysis and electrochemical noise (EN) corrosion monitoring equipment. Creative use and combinations of other existing technologies is also being considered. Successful demonstration of these technologies will be followed by the development of a Hanford specific instrument tree. The first instrument tree will incorporate one of these technologies. Subsequent trees may include both technologies, as well as a more standard assembly of corrosion coupons. Successful development of these trees will allow their application to single shell tanks and the transfer of technology to other U.S. Department of Energy (DOE) sites

Extremely high resolution corrosion monitoring of pipelines: retrofittable, non-invasive and real-time

Energy Technology Data Exchange (ETDEWEB)

Baltzersen, Oeystein; Tveit, Edd [Sensorlink AS, Trondheim (Norway); Verley, Richard [StatoilHydro ASA, Stockholm (Sweden)

2009-07-01

The Ultramonit unit is a clamp-on tool (removable) that uses an array of sensors to provide online, real-time, reliable and repeatable high accuracy ultrasonic wall thickness measurements and corrosion monitoring at selected locations along the pipeline. The unit can be installed on new or existing pipelines by diver or ROV. The system is based on the well-established ultrasonic pulse-echo method (A-scan). Special processing methods, and the fact that the unit is fixed to the pipeline, enable detection of changes in wall thickness in the micro-meter range. By utilizing this kind of resolution, it is possible to project corrosion rates in hours or days. The tool is used for calibration of corrosion inhibitor programs, verification and calibration of inspection pig data and general corrosion monitoring of new and existing pipelines. (author)

Development and evaluation of an instantaneous atmospheric corrosion rate monitor

Science.gov (United States)

Mansfeld, F.; Jeanjaquet, S. L.; Kendig, M. W.; Roe, D. K.

1985-06-01

A research program was carried out in which a new instantaneous atmospheric corrosion rate monitor (ACRM) was developed and evaluated, and equipment was constructed which will allow the use of many sensors in an economical way in outdoor exposures. In the first task, the ACRM was developed and tested in flow chambers in which relative humidity and gaseous and particulate pollutant levels can be controlled. Diurnal cycles and periods of rain were simulated. The effects of aerosols were studied. A computerized system was used for collection, storage, and analysis of the electrochemical data. In the second task, a relatively inexpensive electronics system for control of the ACRM and measurement of atmospheric corrosion rates was designed and built. In the third task, calibration of deterioration rates of various metallic and nonmetallic materials with the response of the ACRMs attached to these materials was carried out under controlled environmental conditions using the system developed in the second task. A Quality Assurance project plan was prepared with inputs from the Rockwell International Environmental Monitoring and Service Center and Quality Assurance System audits were performed.

Corrosion/95 conference papers

International Nuclear Information System (INIS)

Anon.

1995-01-01

The papers in this conference represent the latest technological advances in corrosion control and prevention. The following subject areas are covered: cathodic protection in natural waters; materials for fossil fuel combustion and conversion systems; modern problems in atmospheric corrosion; innovative ideas for controlling the decaying infrastructure; deposits and their effects on corrosion in industry; volatile high temperature and non aqueous corrosion inhibitors; corrosion of light-weight and precoated metals for automotive application; refining industry corrosion; corrosion in pulp and paper industry; arctic/cold weather corrosion; materials selection for waste incinerators and associated equipment; corrosion measurement technology; environmental cracking of materials; advancing technology in the coating industry; corrosion in gas treating; green inhibition; recent advances in corrosion control of rail equipment; velocity effects and erosion corrosion in oil and gas production; marine corrosion; corrosion of materials in nuclear systems; underground corrosion control; corrosion in potable and industrial water systems in buildings and its impact on environmental compliance; deposit related boiler tube failures; boiler systems monitoring and control; recent developments and experiences in reactive metals; microbiologically influenced corrosion; corrosion and corrosion control for steel reinforced concrete; international symposium on the use of 12 and 13 Cr stainless steels in oil and gas production environments; subsea corrosion /erosion monitoring in production facilities; fiberglass reinforced pipe and tubulars in oilfield service; corrosion control technology in power transmission and distribution; mechanisms and methods of scale and deposit control; closing the loop -- results oriented cooling system monitoring and control; and minimization of aqueous discharge

Plant applications of online corrosion monitoring: CO2 capture amine plant case study

NARCIS (Netherlands)

Kane, R.D.; Srinivasan, S.; Khakharia, P.M.; Goetheer, E.L.V.; Mertens, J.; Vroey, S. de

2015-01-01

Over the past several years, there has been a significant effort to bring corrosion monitoring into the realm of online, real-time management with plant process control technology. As part of this new direction in corrosion monitoring, corrosion data (e.g. information on corrosion rate, measured

Corrosion potential detection method, potential characteristic simulation method for reaction rate and plant monitoring system using the same

International Nuclear Information System (INIS)

Sakai, Masanori; Onaka, Noriyuki; Takahashi, Tatsuya; Yamanaka, Hiroshi.

1995-01-01

In a calculation controlling device for a plant monitoring system, concentrations of materials concerning reaction materials in a certain state of a reaction process, and an actually measured value for the potential of a material in this state are substituted into a reaction rate equation obtained in accordance with a reaction process model. With such procedures, a relation between the reaction rate (current value) and the potential of the material can be obtained. A potential at which the reaction rates of an anode reaction and a cathode reaction contained in a corrosion reaction are made equal is determined by a numerical value calculation, based on an electrochemical hybrid potential logic by using the reaction rate equation, the reaction rate information relative to the corrosion reaction of the material and the concentration of the material concerning the corrosion reaction is obtained by a numerical value calculation. Then, simulation for the corrosion potential is enabled based on the handling corresponding to the actual reaction. Further, even for a portion which can not be measured actually, the corrosion potential can be recognized by simulation. (N.H.)

Real time nanogravimetric monitoring of corrosion in radioactive environments

OpenAIRE

Tzagkaroulakis, Ioannis; Boxall, Colin

2017-01-01

Monitoring and understanding the mechanism of metal corrosion throughout the nuclear fuel cycle play a key role in the safe asset management of facilities. They also provide information essential for making an informed choice regarding the selection of decontamination methods for steel plant and equipment scheduled for decommissioning. Recent advances in Quartz Crystal Nanobalance (QCN) technology offer the means of monitoring corrosion in-situ, in radiologically harsh environments, in real t...

On-line water chemistry monitoring for corrosion prevention in ageing nuclear power plants

International Nuclear Information System (INIS)

Aaltonen, P.; Jaernstroem, R.; Kvarnstroem, R.; Chanfreau, E.

1991-01-01

General corrosion and consequently radiation buildup in nuclear power plants are controlled by the selection of material and the chemical environment. In power plants useful information concerning the kinetics of chemical reactions can be obtained by using high temperature, high pressure measurements for pH, conductivity and electrochemical potentials (ECP) of construction materials or redox-potential. The rates of general or uniform corrosion of materials in contact with the primary coolant are quite low and do not compromise the integrity of the primary circuit. Chemistry control should be applied in the first hand to minimize the dissolution and the transport and subsequent deposition of activated corrosion products to out-of-core regions. A computerized monitoring system for high temperature high pressure pH and electrochemical potential (ECP) has been in continuous use at the Loviisa power plant since 1988. Special emphasis has been put on learning the effect of pH and ECP control during cooldown process in order to further reduce background radiation buildup. During the shutdown for refueling outage in summer 1989 the high temperature water chemistry parameters were monitored. In addition to the high temperature water chemistry parameters concentrations of dissolved corrosion products as well as the activities of the corrosion products were measured. In this paper the results obtained through simultaneous monitoring of water chemistry parameters and concentrations of dissolved corrosion products as well as the activity measurements are presented and discussed. (author)

Portable electrochemical system using screen-printed electrodes for monitoring corrosion inhibitors.

Science.gov (United States)

Squissato, André L; Silva, Weberson P; Del Claro, Augusto T S; Rocha, Diego P; Dornellas, Rafael M; Richter, Eduardo M; Foster, Christopher W; Banks, Craig E; Munoz, Rodrigo A A

2017-11-01

This work presents a portable electrochemical system for the continuous monitoring of corrosion inhibitors in a wide range of matrices including ethanol, seawater and mineral oil following simple dilution of the samples. Proof-of-concept is demonstrated for the sensing of 2,5-dimercapto-1,3,5-thiadiazole (DMCT), an important corrosion inhibitor. Disposable screen-printed graphitic electrodes (SPGEs) associated with a portable batch-injection cell are proposed for the amperometric determination of DMCT following sample dilution with electrolyte (95% v/v ethanol + 5% v/v 0.1molL -1 H 2 SO 4 solution). This electrolyte was compatible with all samples and the organic-resistant SPGE could be used continuously for more than 200 injections (100µL injected at 193µLs -1 ) free from effects of adsorption of DMCT, which have a great affinity for metallic surfaces, and dissolution of the other reported SPGE inks which has hampered prior research efforts. Fast (180h -1 ) and precise responses (RSD < 3% n = 10) with a detection limit of 0.3µmolL -1 was obtained. The accuracy of the proposed method was attested through recovery tests (93-106%) and the reasonable agreement of results of DMCT concentrations in samples analyzed by both proposed and spectrophotometric (comparative) methods. Copyright © 2017 Elsevier B.V. All rights reserved.

Corrosion evaluation of service water system materials

International Nuclear Information System (INIS)

Stein, A.A.; Felder, C.M.; Martin, R.L.

1994-01-01

The availability and reliability of the service water system is critical for safe operation of a nuclear power plant. Degradation of the system piping and components has forced utilities to re-evaluate the corrosion behavior of current and alternative system materials, to support assessments of the remaining service life of the service water system, selection of replacement materials, implementation of corrosion protection methods and corrosion monitoring programs, and identification of maintenance and operational constraints consistent with the materials used. TU Electric and Stone and Webster developed a service water materials evaluation program for the Comanche Peak Steam Electric Station. Because of the length of exposure and the generic interest in this program by the nuclear power industry, EPRI joined TU to co-sponsor the test program. The program was designed to evaluate the corrosion behavior of current system materials and candidate replacement materials and to determine the operational and design changes which could improve the corrosion performance of the system. Although the test program was designed to be representative of service water system materials and environments targeted to conditions at Comanche Peak, these conditions are typical of and relevant to other fresh water cooled nuclear service water systems. Testing was performed in raw water and water treated with biocide under typical service water operating conditions including continuous flow, intermittent flow, and stagnant conditions. The test program evaluated the 300 Series and 6% molybdenum stainless steels, copper-nickel, titanium, carbon steel, and a formed-in-place nonmetallic pipe lining to determine susceptibility to general, crevice, and microbiologically influenced corrosion and pitting attack. This report presents the results of the test program after 4 years of exposure

A Review of Field Corrosion Control and Monitoring Techniques of ...

African Journals Online (AJOL)

AFRICAN JOURNALS ONLINE (AJOL) · Journals · Advanced Search · USING ... to make informed decision and timely respond to corrosion threat before failures. Keywords: cathodic protection, corrosion mechanism, control and monitoring, ...

Monitoring reinforcement corrosion and corrosion-induced cracking using non-destructive x-ray attenuation measurements

DEFF Research Database (Denmark)

Michel, Alexander; Pease, Bradley Justin; Geiker, Mette Rica

2011-01-01

To test the applicability of the x-ray attenuation method to monitor the movement of corrosion products as well as the formation and propagation of cracks in cementitious materials reinforced mortar samples were prepared and tested under accelerated corrosion conditions. It is evident from the ex...... of the corrosion products averaged through the specimen thickness. The total mass loss of steel, obtained by the x-ray attenuation method, was found to be in very good agreement with the mass loss obtained by gravimetric method as well as Faraday's law....

Monitoring of corrosion damage using high-frequency guided ultrasonic waves

OpenAIRE

Chew, D.; Fromme, P.

2014-01-01

Due to adverse environmental conditions corrosion can develop during the life cycle of industrial structures, e.g., offshore oil platforms, ships, and desalination plants. Both pitting corrosion and generalized corrosion leading to wall thickness loss can cause the degradation of the integrity and load bearing capacity of the structure. Structural health monitoring of corrosion damage in difficult to access areas can in principle be achieved using high frequency guided waves propagating along...

Corrosion monitoring for underground and submerged concrete structures - examples and interpretation issues

NARCIS (Netherlands)

Polder, R.B.; Peelen, W.H.A.; Leegwater, G.

2008-01-01

Since about 1980 Corrosion Monitoring Systems have been used in many concrete structures in aggressive environmentworldwide. While these systemswork properly in aboveground environment, some questions have arisen for submerged conditions, e.g. the outer sides of tunnels, piers in seawater or

Corrosion and corrosion control

International Nuclear Information System (INIS)

Khanna, A.S.; Totlani, M.K.

1995-01-01

Corrosion has always been associated with structures, plants, installations and equipment exposed to aggressive environments. It effects economy, safety and product reliability. Monitoring of component corrosion has thus become an essential requirement for the plant health and safety. Protection methods such as appropriate coatings, cathodic protection and use of inhibitors have become essential design parameters. High temperature corrosion, especially hot corrosion, is still a difficult concept to accommodate in corrosion allowance; there is a lack of harmonized system of performance testing of materials at high temperatures. In order to discuss and deliberate on these aspects, National Association for Corrosion Engineers International organised a National Conference on Corrosion and its Control in Bombay during November 28-30, 1995. This volume contains papers presented at the symposium. Paper relevant to INIS is indexed separately. refs., figs., tabs

Erosion-Corrosion Management System for secondary circuits of Nuclear Power Plants

International Nuclear Information System (INIS)

Butter, L.M.; Zeijseink, A.G.L.

2001-01-01

Erosion-corrosion in water steam systems is a corrosion mechanism that may develop undetected and results in unexpected damages. It is well known which chemical and physical parameters play an important role and what areas are usually affected. In order to facilitate this monitoring of Erosion-corrosion (EC) progress, KEMA has by order of the European Union Tacis-programme developed an Erosion-Corrosion Management System (ECMS) to improve control on the erosion-corrosion process, by improved data handling and analysis. This ECMS has been installed at the South Ukrainian Nuclear Power Plant (SUNPP) - VVER-1000. In general, it has been determined that the current ECMS helps by controlling the erosion-corrosion progress. The ECMS presents and analyses the results on an appropriate way. The recommendations are valuable. (R.P.)

A wireless embedded passive sensor for monitoring the corrosion potential of reinforcing steel

International Nuclear Information System (INIS)

Bhadra, Sharmistha; Thomson, Douglas J; Bridges, Greg E

2013-01-01

Corrosion of reinforcing steel, which results in premature deterioration of reinforced concrete structures, is a worldwide problem. Most corrosion sensing techniques require some type of wired connection between the sensor and monitoring electronics. This causes significant problems in their installation and long-term use. In this paper we describe a new type of passive embeddable wireless sensor that is based on an LC coil resonator where the resonant frequency is changed by the corrosion potential of the reinforcing steel. The resonant frequency can be monitored remotely by an interrogator coil inductively coupled to the sensor coil. The sensor unit comprises an inductive coil connected in parallel with a voltage dependent capacitor (varactor) and a pair of corrosion electrodes consisting of a reinforcing steel sensing electrode and a stainless steel reference electrode. Change of potential difference between the electrodes due to variation of the corrosion potential of the reinforcing steel changes the capacitance of the varactor and shifts the resonant frequency of the sensor. A time-domain gating method was used for the interrogation of the inductively coupled corrosion sensor. Results of an accelerated corrosion test using the sensor indicate that the corrosion potential can be monitored with a resolution of less than 10 mV. The sensor is simple in design and requires no power source, making it an inexpensive option for long-term remote monitoring of the corrosion state of reinforcing steel. (paper)

Monitoring the corrosion process of Al alloys through pH induced fluorescence

International Nuclear Information System (INIS)

Pidaparti, R M; Neblett, E B; Miller, S A; Alvarez, J C

2008-01-01

A sensing and monitoring set-up based on electrochemical pH induced fluorescence to systematically control the electrochemical corrosion process has been developed for possible applications in the field of localized corrosion. The sensing and monitoring concept is based on exposing the corroding metal surface to solutions that contain selected redox chemicals which will react in local regions where anodic or cathodic polarizations occur. Redox couples that produce or consume protons in their electrochemical reactions were used so that local pH gradients can indicate electrochemical activity by inducing fluorescence in dyes. This approach has been applied to study the corrosion initiation in aircraft aluminum metal 2024-T3 in a controlled electrochemical cell. Preliminary results obtained suggest that monitoring of localized corrosion based on pH can be achieved for field applications

On-line corrosion monitoring in geothermal district heating systems

DEFF Research Database (Denmark)

Richter, S.; Hilbert, Lisbeth Rischel; Thorarinsdottir, R.I.

2006-01-01

General corrosion rates in the geothermal district heating systems in Iceland are generally low, of the magnitude 1 lm/y. The reason is high pH (9.5), low-conductivity (200 lm/y) and negligible dissolved oxygen. The geothermal hot water is either used directly from source or to heat up cold ground...

A New Corrosion Sensor to Determine the Start and Development of Embedded Rebar Corrosion Process at Coastal Concrete

OpenAIRE

Xu, Chen; Li, Zhiyuan; Jin, Weiliang

2013-01-01

The corrosion of reinforcements induced by chloride has resulted to be one of the most frequent causes of their premature damage. Most corrosion sensors were designed to monitor corrosion state in concrete, such as Anode-Ladder-System and Corrowatch System, which are widely used to monitor chloride ingress in marine concrete. However, the monitoring principle of these corrosion sensors is based on the macro-cell test method, so erroneous information may be obtained, especially from concrete u...

Concrete and corrosion monitoring during the 2nd supercontainer half-scale test

International Nuclear Information System (INIS)

Areias, L.; Troullinous, I.; Verstricht, J.; Iliopoulos, S.; Pyl, L.; Voet, E.; Van Ingelgem, Y.; Kursten, B.; Craeye, B.; Coppens, E.; Van Marcke, P.

2015-01-01

The Super-container (SC) is a reference design concept for the packaging of spent fuel (SF) and vitrified high-level radioactive waste (HLW). The SC conceptual design is based on a multiple barrier system consisting of an outer stainless steel envelope, a concrete buffer and a water-tight carbon steel overpack containing one or more waste canisters. The experimental test described in this paper uses a so called 'half-scale' model of the SC. A metal container containing an electrical heat source is used to simulate the heat-emitting waste of a real overpack. A total of 182 sensors have been installed to monitor the half-scale model. The majority of the sensors are embedded in the concrete materials, while a limited number of them are installed around the outside of the structure to measure the ambient temperature, relative humidity and air velocity. The instrumentation included the use of fibre optics to measure both distributed as well as semi-distributed temperature and strain in the three orthogonal directions, Digital Image Correlation (DIC) and Acoustic Emission (AE) to monitor microcrack initiation and evolution, and a new PermaZEN corrosion sensor to measure the active corrosion of the carbon steel overpack. The combined results of DIC and AE monitoring have enabled the detection and measurement of surface movement, captured the onset of micro crack formation and its propagation, and measured the displacement and strain fields at different levels across the height of the half-scale test as a function of time. In particular, the DIC measurements clearly identified the appearance of the first micro cracks formed on the concrete surface of the buffer with a crack width resolution of approximately 13 microns. The results of a laboratory test performed with the corrosion sensor show a rapid onset of corrosion at the beginning of the test followed by an equally rapid decrease in corrosion after only a few days of testing. The measured corrosion rates

Study of optimal operation management by a monitoring system for corrosion and heat-transfer rate of condensate pipe

Energy Technology Data Exchange (ETDEWEB)

Yasui, Katsmi; Kominami, Hirohiko; Atsumi, Tetsuro; Nagata, Koji (Kansai Electric Power Co., Inc., Osaka (Japan); Sumitomo Light Metal Industries Ltd., Tokyo (Japan))

1988-09-26

In order to optimize the anticorrosion and antifouling management of aluminum brass condensate pipes, the monitoring system was developed, which could control a corrosion resistance and heat transfer rate during operation. Since a polarization resistance could be used as an index for anticorrosion control, while a heat transmission coefficient or cleanliness factor for heat transfer control, a polarization resistance meter and fouling meter were made as prototype detectors. Fundamental test of a model condenser (simulated by-pass pipe) was performed using a processing system combined with the meters, and monitored data and analytical data of the test were arranged. System performance was ascertained to be preferable by the verification test on a real condenser, however, more compact system was required for practical use because of restriction in by-pass pipe installation. In addition to the monitoring function, a control function for sponge ball cleaning and iron ion injection was also added to keep the specified index value. 13 figs,. 1 tab.

Microbiologically influenced corrosion monitoring: Real world failures and how to avoid them

Energy Technology Data Exchange (ETDEWEB)

Scott, P.J.B.

2000-01-01

Monitoring for microbiologically influenced corrosion in industry commonly is practiced, but too often has failed to predict corrosion damage. Reports of failed monitoring seldom appear in the published literature, but hands-on experience and word-of-mouth communication indicate that the problem is widespread. The question of why so many monitoring programs are unsuccessful is investigated, and remedies for common problems are suggested. Failures can be attributed to three main causes: confusion over the goals of the monitoring program, inappropriate monitoring methods, and inadequate execution of the monitoring program.

Test Plan And Procedure For The Examination Of Tank 241-AY-101 Multi-Probe Corrosion Monitoring System

International Nuclear Information System (INIS)

Wyrwas, R.B.; Page, J.S.; Cooke, G.S.

2012-01-01

This test plan describes the methods to be used in the forensic examination of the Multi-probe Corrosion Monitoring System (MPCMS) installed in the double-shell tank 241-AY-101 (AY-101). The probe was designed by Applied Research and Engineering Sciences (ARES) Corporation. The probe contains four sections, each of which can be removed from the tank independently (H-14-107634, AY-101 MPCMS Removable Probe Assembly) and one fixed center assembly. Each removable section contains three types of passive corrosion coupons: bar coupons, round coupons, and stressed C-rings (H-14-l07635, AY-101 MPCMS Details). Photographs and weights of each coupon were recorded and reported on drawing H-14-107634 and in RPP-RPT-40629, 241-AY-101 MPCMS C-Ring Coupon Photographs. The coupons will be the subject of the forensic analyses. The purpose of this examination will be to document the nature and extent of corrosion of the 29 coupons. This documentation will consist of photographs and photomicrographs of the C-rings and round coupons, as well as the weights of the bar and round coupons during corrosion removal. The total weight loss of the cleaned coupons will be used in conjunction with the surface area of each to calculate corrosion rates in mils per year. The bar coupons were presumably placed to investigate the liquid-air-interface. An analysis of the waste level heights in the waste tank will be investigated as part of this examination.

Ultrasonic monitoring of pitting corrosion

Science.gov (United States)

Jarvis, A. J. C.; Cegla, F. B.; Bazaz, H.; Lozev, M.

2013-01-01

Exposure to corrosive substances in high temperature environments can cause damage accumulation in structural steels, particularly in the chemical and petrochemical industries. The interaction mechanisms are complex and varied; however initial damage propagation often manifests itself in the form of localized areas of increased material loss. Recent development of an ultrasonic wall thickness monitoring sensor capable of withstanding temperatures in excess of 500°C has allowed permanent monitoring within such hostile environments, providing information on how the shape of a pulse which has reflected from a corroding surface can change over time. Reconstructing localized corrosion depth and position may be possible by tracking such changes in reflected pulse shape, providing extra information on the state of the backwall and whether process conditions should be altered to increase plant life. This paper aims to experimentally investigate the effect certain localized features have on reflected pulse shape by `growing' artificial defects into the backwall while wall thickness is monitored using the sensor. The size and complexity of the three dimensional scattering problem lead to the development of a semi-analytical simulation based on the distributed point source method (DPSM) which is capable of simulating pulse reflection from complex surfaces measuring approximately 17×10λ Comparison to experimental results show that amplitude changes are predicted to within approximately 1dB and that pulse shape changes are accurately modelled. All experiments were carried out at room temperature, measurements at high temperature will be studied in the future.

Development of an on-line ultrasonic system to monitor flow-accelerated corrosion of piping in nuclear power plants

International Nuclear Information System (INIS)

Lee, N.Y.; Bahn, C.B.; Lee, S.G.; Kim, J.H.; Hwang, I.S.; Lee, J.H.; Kim, J.T.; Luk, V.

2004-01-01

Designs of contemporary nuclear power plants (NPPs) are concentrated on improving plant life as well as safety. As the nuclear industry prepares for continued operation beyond the design lifetime of existing NPP, aging management through advanced monitoring is called for. Therefore, we suggested two approaches to develop the on-line piping monitoring system. Piping located in some position is reported to go through flow accelerated corrosion (FAC). One is to monitor electrochemical parameters, ECP and pH, which can show occurrence of corrosion. The other is to monitor mechanical parameters, displacement and acceleration. These parameters are shown to change with thickness. Both measured parameters will be combined to quantify the amount of FAC of a target piping. In this paper, we report the progress of a multidisciplinary effort on monitoring of flow-induced vibration, which changes with reducing thickness. Vibration characteristics are measured using accelerometers, capacitive sensor and fiber optic sensors. To theoretically support the measurement, we analyzed the vibration mode change in a given thickness with the aid of finite element analysis assuming FAC phenomenon is represented only as thickness change. A high temperature flow loop has been developed to simulate the NPP secondary condition to show the applicability of new sensors. Ultrasonic transducer is introduced as validation purpose by directly measuring thickness. By this process, we identify performance and applicability of chosen sensors and also obtain base data for analyzing measured value in unknown conditions. (orig.)

Corrosion '98: 53. annual conference and exposition, proceedings

International Nuclear Information System (INIS)

Anon.

1998-01-01

This conference was divided into the following sections: Corrosion in Gas Treating; Problems and Solutions in Commercial Building Water Systems; Green Corrosion/Scale Inhibitors; Atmospheric Corrosion; AIRPOL Update/98; Rubber Lining--Answers to Many Problems; Interference Problems; Environmental Assisted Cracking: Fundamental Research and Industrial Applications; Corrosion in Nuclear Systems; New Developments in Scale and Deposit Control; Corrosion and Corrosion Protection in the Transportation Industries; What's All the Noise About--Electrochemical That Is; Refining Industry Corrosion; Corrosion Problems in Military Hardware: Case Histories, Fixes and Lessons Learned; Cathodic Protection Test Methods and Instrumentation for Underground and On-grade Pipelines and Tanks; Recent Developments in Volatile Corrosion Inhibitors; Corrosion in Supercritical Fluids; Microbiologically Influenced Corrosion; Advances in Understanding and Controlling CO 2 Corrosion; Managing Corrosion with Plastics; Material Developments for Use in Exploration and Production Environments; Corrosion in Cold Regions; The Effect of Downsizing and Outsourcing on Cooling System Monitoring and Control Practices; New Developments in Mechanical and Chemical Industrial Cleaning; Mineral Scale Deposit Control in Oilfield Related Operations; Biocides in Cooling Water; Corrosion and Corrosion Control of Reinforced Concrete Structures; Materials Performance for Fossil Energy Conversion Systems; Marine corrosion; Thermal Spray--Coating and Corrosion Control; Flow Effects on Corrosion in Oil and Gas Production; Corrosion Measurement Technologies; Internal Pipeline Monitoring--Corrosion Monitoring, Intelligent Pigging and Leak Detection; Cathodic Protection in Natural Waters; Corrosion in Radioactive Liquid Waste Systems; On-line Hydrogen Permeation Monitoring Equipment and Techniques, State of the Art; Water Reuse and Recovery; Performance of Materials in High Temperature Environments; Advances in Motor

Potential drop technique for monitoring stress corrosion cracking growth

International Nuclear Information System (INIS)

Neves, Celia F.C.; Schvartzman, Monica M.A.M.; Moreira, Pedro A.L.D.P.L.P.

2002-01-01

Stress corrosion cracking is one of most severe damage mechanisms influencing the lifetime of components in the operation of nuclear power plants. To assess the initiation stages and kinetics of crack growth as the main parameters coming to residual lifetime determination, the testing facility should allow active loading of specimens in the environment which is close to the real operation conditions of assessed component. Under cooperation of CDTN/CNEN and International Atomic Energy Agency a testing system has been developed by Nuclear Research Institute, Czech Republic, that will be used for the environmentally assisted cracking testing at CDTN/CNEN. The facility allows high temperature autoclave corrosion mechanical testing in well-defined LWR water chemistry using constant load, slow strain rate and rising displacement techniques. The facility consists of autoclave and refreshing water loop enabling testing at temperatures up to 330 deg C. Active loading system allows the maximum load on a specimen as high as 60 kN. The potential drop measurement is used to determine the instant crack length and its growth rate. The paper presents the facility and describes the potential drop technique, that is one of the most used techniques to monitor crack growth in specimens under corrosive environments. (author)

Corrosion Monitoring of Flexible Metallic Substrates for Dye-Sensitized Solar Cells

Directory of Open Access Journals (Sweden)

Trystan Watson

2013-01-01

Full Text Available Two techniques for monitoring corrosion within a dye-sensitized solar cell (DSC system are presented, which enable continuous, high sensitivity, in situ measurement of electrolyte breakdown associated with DSCs fabricated on metals. The first method uses UV/Vis reflectance spectrophotometry in conjunction with encapsulation cells, which incorporate a 25 μm thick electrolyte layer, to provide highly resolved triiodide absorption data. The second method uses digital image capture to extract colour intensity data. Whilst the two methods provide very similar kinetic data on corrosion, the photographic method has the advantage that it can be used to image multiple samples in large arrays for rapid screening and is also relatively low cost. This work shows that the triiodide electrolyte attacks most metals that might be used for structural applications. Even a corrosion resistant metal, such as aluminium, can be induced to corrode through surface abrasion. This result should be set in the context with the finding reported here that certain nitrogen containing heterocyclics used in the electrolyte to enhance performance also act as corrosion inhibitors with significant stabilization for metals such as iron. These new techniques will be important tools to help develop corrosion resistant metal surfaces and corrosion inhibiting electrolytes for use in industrial scale devices.

Corrosion monitoring along infrastructures using distributed fiber optic sensing

Science.gov (United States)

Alhandawi, Khalil B.; Vahdati, Nader; Shiryayev, Oleg; Lawand, Lydia

2016-04-01

Pipeline Inspection Gauges (PIGs) are used for internal corrosion inspection of oil pipelines every 3-5 years. However, between inspection intervals, rapid corrosion may occur, potentially resulting in major accidents. The motivation behind this research project was to develop a safe distributed corrosion sensor placed inside oil pipelines continuously monitoring corrosion. The intrinsically safe nature of light provided motivation for researching fiber optic sensors as a solution. The sensing fiber's cladding features polymer plastic that is chemically sensitive to hydrocarbons within crude oil mixtures. A layer of metal, used in the oil pipeline's construction, is deposited on the polymer cladding, which upon corrosion, exposes the cladding to surrounding hydrocarbons. The hydrocarbon's interaction with the cladding locally increases the cladding's refractive index in the radial direction. Light intensity of a traveling pulse is reduced due to local reduction in the modal capacity which is interrogated by Optical Time Domain Reflectometery. Backscattered light is captured in real-time while using time delay to resolve location, allowing real-time spatial monitoring of environmental internal corrosion within pipelines spanning large distances. Step index theoretical solutions were used to calculate the power loss due changes in the intensity profile. The power loss is translated into an attenuation coefficient characterizing the expected OTDR trace which was verified against similar experimental results from the literature. A laboratory scale experiment is being developed to assess the validity of the model and the practicality of the solution.

Acoustic monitoring techniques for corrosion degradation in cemented waste canisters

International Nuclear Information System (INIS)

Naish, C.C.; Buttle, D.; Wallace-Sims, R.; O'Brien, T.M.

1991-01-01

This report describes work carried out to investigate acoustic emission as a monitor of corrosion and degradation of wasteforms where the waste is potentially reactive metal. Electronic monitoring equipment has been designed, built and tested to allow long-term monitoring of a number of waste packages simultaneously. Acoustic monitoring experiments were made on a range of 1 litre cemented Magnox and aluminium samples cast into canisters comparing the acoustic events with hydrogen gas evolution rates and electrochemical corrosion rates. The attenuation of the acoustic signals by the cement grout under a range of conditions has been studied to determine the volume of wasteform that can be satisfactorily monitored by one transducer. The final phase of the programme monitored the acoustic events from full size (200 litre) cemented, inactive, simulated aluminium swarf wastepackages prepared at the AEA waste cementation plant at Winfrith. (Author)

Field experience with advanced methods of on-line monitoring of water chemistry and corrosion degradation in nuclear power stations

Energy Technology Data Exchange (ETDEWEB)

Stellwag, B [Siemens AG Unternehmensbereich KWU, Erlangen (Germany); Aaltonen, P [Technical Research Centre of Finland, Espoo (Finland); Hickling, J [CML GmbH, Erlangen (Germany)

1997-02-01

Advanced methods for on-line, in-situ water chemistry and corrosion monitoring in nuclear power stations have been developed during the past decade. The terms ``on-line`` and ``in-situ`` characterize approaches involving continuous measurement of relevant parameters in high temperature water, preferably directly in the systems and components and not in removed samples at room temperature. This paper describes the field experience to-date with such methods in terms of three examples: (1) On-line chemistry monitoring of the primary coolant during shutdown of a Type WWER-440 PWR. (2) Redox and corrosion potential measurements in final feedwater preheaters and steam generators of two large KWU PWRs over several cycles of plant operation. (3) Real-time, in-situ corrosion surveillance inside the calundia vault of a CANDU reactor. The way in which water chemistry sensors and corrosion monitoring sensors complement each other is outlined: on-line, in-situ measurement of pH, conductivity and redox potential gives information about the possible corrosivity of the environment. Electrochemical noise techniques display signals of corrosion activity under the actual environmental conditions. A common experience gained from separate use of these different types of sensors has been that new and additional information about plants and their actual process conditions is obtained. Moreover, they reveal the intimate relationship between the operational situation and its consequences for the quality of the working fluid and the corrosion behaviour of the plant materials. On this basis, the efficiency of the existing chemistry sampling and control system can be checked and corrosion degradation can be minimized. Furthermore, activity buildup in the primary circuit can be studied. Further significant advantages can be expected from an integration of these various types of sensors into a common water chemistry and corrosion surveillance system. (Abstract Truncated)

Assessment of corrosion in the flue gas cleaning system using on-line monitoring

DEFF Research Database (Denmark)

Montgomery, Melanie; Vendelbo Nielsen, Lars; Berggreen Petersen, Michael

2015-01-01

Amager unit 1 is a 350 MW multifuel suspension-fired plant commissioned in 2009 to fire biomass (straw and wood pellets). Increasing corrosion problems in the flue gas cleaning system were observed in the gas-gas preheater (GAFO), the booster fan and flue gas ducts. Chlorine containing corrosion ...

Corrosion probe. Innovative technology summary report

International Nuclear Information System (INIS)

1999-05-01

Over 253 million liters of high-level waste (HLW) generated from plutonium production is stored in mild steel tanks at the Department of Energy (DOE) Hanford Site. Corrosion monitoring of double-shell storage tanks (DSTs) is currently performed at Hanford using a combination of process knowledge and tank waste sampling and analysis. Available technologies for corrosion monitoring have progressed to a point where it is feasible to monitor and control corrosion by on-line monitoring of the corrosion process and direct addition of corrosion inhibitors. The electrochemical noise (EN) technique deploys EN-based corrosion monitoring probes into storage tanks. This system is specifically designed to measure corrosion rates and detect changes in waste chemistry that trigger the onset of pitting and cracking. These on-line probes can determine whether additional corrosion inhibitor is required and, if so, provide information on an effective end point to the corrosion inhibitor addition procedure. This report describes the technology, its performance, its application, costs, regulatory and policy issues, and lessons learned

Corrosion monitoring in insulated pipes using x-ray radiography

International Nuclear Information System (INIS)

Azali Muhammad; Abd Razak Hamzah; Abd Aziz Mohamed; Abd Nasir Ibrahim; Suffian Saad; Shaharuddin Sayuti; Shukri Ahmad

2000-01-01

In engineering plants, detection of corrosion and evaluation of deposit in insulated pipes using radiography method are considered as very challenging tasks. In general, this degradation problem is attributed to water condensation. It causes the formation of deposit and scale inside the pipe, as well as between the insulation and pipe in cold temperature pipes. On the other hand, for hot temperature pipes the main problem is mainly due to corrosion/erosion attack inside the pipe. In the study of corrosion in pipelines, one of the most important parameters to be monitored and measured is the wall thickness. Currently, most pipeline corrosion monitoring and evaluation for both insulated and non-insulated pipes is performed using an ultrasonic method. The most notable disadvantage of using this method is that the insulation covering the pipe has to be removed before the inspection can be carried out and this is considered as not so cost effective. Due to this reason, the possibility of employing other alternative NDT method, namely radiographic testing method was studied. The technique used in this studied are known as tangential technique. In this study it was found that the result found using tangential technique is consistent with the actual thickness of the pipe. Besides the thickness, types of corrosion can also be identified easily. Result of this study is presented and discussed in this paper. (Author)

Corrosion potential analysis system

Science.gov (United States)

Kiefer, Karl F.

1998-03-01

Many cities in the northeastern U.S. transport electrical power from place to place via underground cables, which utilize voltages from 68 kv to 348 kv. These cables are placed in seamless steel pipe to protect the conductors. These buried pipe-type-cables (PTCs) are carefully designed and constantly pressurized with transformer oil to prevent any possible contamination. A protective coating placed on the outside diameter of the pipe during manufacture protects the steel pipe from the soil environment. Notwithstanding the protection mechanisms available, the pipes remain vulnerable to electrochemical corrosion processes. If undetected, corrosion can cause the pipes to leak transformer oil into the environment. These leaks can assume serious proportions due to the constant pressure on the inside of the pipe. A need exists for a detection system that can dynamically monitor the corrosive potential on the length of the pipe and dynamically adjust cathodic protection to counter local and global changes in the cathodic environment surrounding the pipes. The northeastern United States contains approximately 1000 miles of this pipe. This milage is critical to the transportation and distribution of power. So critical, that each of the pipe runs has a redundant double running parallel to it. Invocon, Inc. proposed and tested a technically unique and cost effective solution to detect critical corrosion potential and to communicate that information to a central data collection and analysis location. Invocon's solution utilizes the steel of the casing pipe as a communication medium. Each data gathering station on the pipe can act as a relay for information gathered elsewhere on the pipe. These stations must have 'smart' network configuration algorithms that constantly test various communication paths and determine the best and most power efficient route through which information should flow. Each network station also performs data acquisition and analysis tasks that ultimately

A New Corrosion Sensor to Determine the Start and Development of Embedded Rebar Corrosion Process at Coastal Concrete

Directory of Open Access Journals (Sweden)

Weiliang Jin

2013-09-01

Full Text Available The corrosion of reinforcements induced by chloride has resulted to be one of the most frequent causes of their premature damage. Most corrosion sensors were designed to monitor corrosion state in concrete, such as Anode-Ladder-System and Corrowatch System, which are widely used to monitor chloride ingress in marine concrete. However, the monitoring principle of these corrosion sensors is based on the macro-cell test method, so erroneous information may be obtained, especially from concrete under drying or saturated conditions due to concrete resistance taking control in macro-cell corrosion. In this paper, a fast weak polarization method to test corrosion state of reinforcements based on electrochemical polarization dynamics was proposed. Furthermore, a new corrosion sensor for monitoring the corrosion state of concrete cover was developed based on the proposed test method. The sensor was tested in cement mortar, with dry-wet cycle tests to accelerate the chloride ingress rate. The results show that the corrosion sensor can effectively monitor chloride penetration into concrete with little influence of the relative humidity in the concrete. With a reasonable corrosion sensor electrode arrangement, it seems the Ohm-drop effect measured by EIS can be ignored, which makes the tested electrochemical parameters more accurate.

A new corrosion sensor to determine the start and development of embedded rebar corrosion process at coastal concrete.

Science.gov (United States)

Xu, Chen; Li, Zhiyuan; Jin, Weiliang

2013-09-30

The corrosion of reinforcements induced by chloride has resulted to be one of the most frequent causes of their premature damage. Most corrosion sensors were designed to monitor corrosion state in concrete, such as Anode-Ladder-System and Corrowatch System, which are widely used to monitor chloride ingress in marine concrete. However, the monitoring principle of these corrosion sensors is based on the macro-cell test method, so erroneous information may be obtained, especially from concrete under drying or saturated conditions due to concrete resistance taking control in macro-cell corrosion. In this paper, a fast weak polarization method to test corrosion state of reinforcements based on electrochemical polarization dynamics was proposed. Furthermore, a new corrosion sensor for monitoring the corrosion state of concrete cover was developed based on the proposed test method. The sensor was tested in cement mortar, with dry-wet cycle tests to accelerate the chloride ingress rate. The results show that the corrosion sensor can effectively monitor chloride penetration into concrete with little influence of the relative humidity in the concrete. With a reasonable corrosion sensor electrode arrangement, it seems the Ohm-drop effect measured by EIS can be ignored, which makes the tested electrochemical parameters more accurate.

Steel Bar corrosion monitoring based on encapsulated piezoelectric sensors

Science.gov (United States)

Xu, Ying; Tang, Tianyou

2018-05-01

The durability of reinforced concrete has a great impact on the structural bearing capacity, while the corrosion of steel bars is the main reason for the degradation of structural durability. In this paper, a new type of encapsulated cement based piezoelectric sensor is developed and its working performance is verified. The consistency of the finite element simulation and the experimental results shows the feasibility of monitoring the corrosion of steel bars using encapsulated piezoelectric sensors. The research results show that the corrosion conditions of the steel bars can be determined by the relative amplitude of the measured signal through the encapsulated piezoelectric sensor.

Field experience with advanced methods of on-line monitoring of water chemistry and corrosion degradation in nuclear power stations

International Nuclear Information System (INIS)

Stellwag, B.; Aaltonen, P.; Hickling, J.

1997-01-01

Advanced methods for on-line, in-situ water chemistry and corrosion monitoring in nuclear power stations have been developed during the past decade. The terms ''on-line'' and ''in-situ'' characterize approaches involving continuous measurement of relevant parameters in high temperature water, preferably directly in the systems and components and not in removed samples at room temperature. This paper describes the field experience to-date with such methods in terms of three examples: (1) On-line chemistry monitoring of the primary coolant during shutdown of a Type WWER-440 PWR. (2) Redox and corrosion potential measurements in final feedwater preheaters and steam generators of two large KWU PWRs over several cycles of plant operation. (3) Real-time, in-situ corrosion surveillance inside the calundia vault of a CANDU reactor. The way in which water chemistry sensors and corrosion monitoring sensors complement each other is outlined: on-line, in-situ measurement of pH, conductivity and redox potential gives information about the possible corrosivity of the environment. Electrochemical noise techniques display signals of corrosion activity under the actual environmental conditions. A common experience gained from separate use of these different types of sensors has been that new and additional information about plants and their actual process conditions is obtained. Moreover, they reveal the intimate relationship between the operational situation and its consequences for the quality of the working fluid and the corrosion behaviour of the plant materials. On this basis, the efficiency of the existing chemistry sampling and control system can be checked and corrosion degradation can be minimized. Furthermore, activity buildup in the primary circuit can be studied. Further significant advantages can be expected from an integration of these various types of sensors into a common water chemistry and corrosion surveillance system. For confirmation, a complete set of sensors

Real-time monitoring of copper corrosion at the Aespoe HRL

Energy Technology Data Exchange (ETDEWEB)

Rosborg, Bo; Pan, Jinshan [Div. Corrosion Science, Royal Institute of Technology, Drottning Kristinas vaeg 51, SE - 100 44 Stockholm (Sweden); Eden, David [InterCorr International, Inc., 14503 Bammel-N Houston, Suite 300, Houston, TX 77014 (United States); Karnland, Ola [Clay Technology AB, Ideon Research Center, SE - 223 70 Lund (Sweden); Werme, Lars [Svensk Kaernbraenslehantering AB, P.O. Box 5864, SE - 102 40 Stockholm (Sweden)

2004-07-01

In Sweden the principal strategy for high-level radioactive waste disposal is to enclose the spent nuclear fuel in tightly sealed copper canisters that are embedded in bentonite clay about 500 m down in the Swedish bed-rock. Initially, a limited amount of air will be left in a repository after emplacement. The entrapped oxygen will be consumed through reactions with minerals in the rock and the bentonite and also through microbial activity. After the oxygen has been consumed in the repository, after a few hundred years at the very most, corrosion will be controlled completely by the supply of dissolved sulphide to the canister. The present work concerns the oxic period after emplacement. The main hypothesis is that the average corrosion rate of the canister under oxic conditions will be less than 7 {mu}m/year, and that pitting will only be possible under these conditions. The Aespoe Hard Rock Laboratory offers a realistic environment for different experiments and tests under the conditions that will prevail in a deep repository. Real-time monitoring of copper corrosion is presently performed with polarization resistance, harmonic distortion analysis and electrochemical noise techniques. The first two techniques are used to derive information regarding the general corrosion rate and the third to derive information regarding localized corrosion. In order to support these measurements at Aespoe, laboratory work is also performed at the Royal Institute of Technology in Stockholm using the very same corrosion monitoring equipment and also other equipment and techniques. Copper coupons are also exposed at Aespoe. Results from the work at Aespoe and in Stockholm are presented with an emphasis on the gained information concerning localized corrosion. The recorded corrosion rates at Aespoe are well below the value given above, and the recorded localization factors are interpreted as indicating only a slight tendency to local attack. (authors)

Real-time monitoring of copper corrosion at the Aespoe HRL

International Nuclear Information System (INIS)

Rosborg, Bo; Pan, Jinshan; Eden, David; Karnland, Ola; Werme, Lars

2004-01-01

In Sweden the principal strategy for high-level radioactive waste disposal is to enclose the spent nuclear fuel in tightly sealed copper canisters that are embedded in bentonite clay about 500 m down in the Swedish bed-rock. Initially, a limited amount of air will be left in a repository after emplacement. The entrapped oxygen will be consumed through reactions with minerals in the rock and the bentonite and also through microbial activity. After the oxygen has been consumed in the repository, after a few hundred years at the very most, corrosion will be controlled completely by the supply of dissolved sulphide to the canister. The present work concerns the oxic period after emplacement. The main hypothesis is that the average corrosion rate of the canister under oxic conditions will be less than 7 μm/year, and that pitting will only be possible under these conditions. The Aespoe Hard Rock Laboratory offers a realistic environment for different experiments and tests under the conditions that will prevail in a deep repository. Real-time monitoring of copper corrosion is presently performed with polarization resistance, harmonic distortion analysis and electrochemical noise techniques. The first two techniques are used to derive information regarding the general corrosion rate and the third to derive information regarding localized corrosion. In order to support these measurements at Aespoe, laboratory work is also performed at the Royal Institute of Technology in Stockholm using the very same corrosion monitoring equipment and also other equipment and techniques. Copper coupons are also exposed at Aespoe. Results from the work at Aespoe and in Stockholm are presented with an emphasis on the gained information concerning localized corrosion. The recorded corrosion rates at Aespoe are well below the value given above, and the recorded localization factors are interpreted as indicating only a slight tendency to local attack. (authors)

Improved hydrogen monitoring helps control corrosion

International Nuclear Information System (INIS)

Strauss, S.D.

1985-01-01

Hydrogen analyzers have long been used for corrosion monitoring in both fossil-fired boilers and nuclear steam generators. The most recent stimulus for hydrogen monitoring has been provided by cracking of recirculation piping in water reactors. This paper examines the Hydran 202N, which represents an adaption of one instrument that has been used to monitor the degradation of transformer oils and fiberoptic cables. The sensing probe consists of a flow-through cell, an isolating membrane, and a miniature hydrogen/air fuel cell. The use of Hydran 202N at several fossil-fired and nuclear plants is described and the fossilplant application related to the effectiveness of water-chemistry control for a 400 psig oil-fired boiler is examined at a refinery

Monitoring internal corrosion in natural gas pipelines; Monitoracao da corrosao interna em gasodutos

Energy Technology Data Exchange (ETDEWEB)

Nobrega, Ana C.V.; Silva, Djalma R.; Pimenta, Gutemberg S. [Universidade Federal do Rio Grande do Norte, Natal, RN (Brazil); Barbosa, Andrea F.F. [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil). Centro de Pesquisas

2003-07-01

For susceptibilities to the corrosion of the pipelines and equipment made in carbon steel and used by the natural gas, it makes be necessary to identify the acting corrosive agents and monitoring them along time, controlling failures for internal corrosion. Also, of that process it origins the black powder (solid particles) that can not commit the structural integrity of the equipment, but it can also bring the company other implications very serious, like quality of the sold product, as well as stops due to blockages and wastes for erosion of the equipment. The monitoring methodology and control of the corrosion in field consisted of the use of corrosion test equipment, chemical characterization of samples of black powder and liquids and analysis of the operational data of processes and plants. Like this, it was identified for the gas pipeline in analysis the most responsible parameters for the corrosive action of the fluid, establishing a controlling methodology and operational actions to maintain the corrosion rates at safe levels and structural warranty of the same. (author)

Protecting solar collector systems from corrosion

Energy Technology Data Exchange (ETDEWEB)

1978-01-01

The main cause of the reduced life of a solar heating system is corrosion of the exterior parts and the internal components. This report outlines ways of reducing the cost of solar heating by reducing the corrosion in solar heating systems, and hence increasing the system's service life. Mechanisms for corrosion are discussed: these include galvanic corrosion and crevice corrosion. Means of minimizing corrosion at the design stage are then described. Such methods, when designing the solar collector, involve ensuring proper drainage of exterior water; eliminating situations where moisture, dirt and pollutants may collect; preventing condensation inside the collector; using proper gaskets and sealants at appropriate places; and selecting optimum materials and coatings. Interior corrosion can be minimized at the design stage by choosing a good heat transfer fluid and corrosion inhibitor, in the case of systems where liquids are used; ensuring a low enough flow rate to avoid erosion; designing the system to avoid crevices; and avoiding situations where galvanic corrosion could occur. Other procedures are given for minimizing corrosion in the construction and operation of solar heating systems. 7 figs., 7 tabs.

Corrosion monitoring of insulated pipe using radiographic technique

International Nuclear Information System (INIS)

Azali Muhammad; Abd Aziz Mohamed; Abd Razak Hamzah; Mohd Pauzi Ismail; Abd Nassir Ibrahim; Shaharudin Sayuti; Shukri Ahmad

2001-01-01

In petrochemical and power plants, detection of corrosion and evaluation of deposit in insulated pipes using radiographic technique are considered as very challenging tasks. In general this degradation problem is attributed to water condensation. It causes the formation of deposit and scale inside the pipe, as well as between the insulation and pipe in cold temperature pipes. On the other hand, for hot temperature pipes the main problem is mainly due to corrosion/erosion attack inside the pipe. In the study of corrosion in pipelines, one of the most important parameters to be monitored and measured is he wall thickness. Currently, most pipeline corrosion monitoring and evaluation for both insulated and non-insulated pipes is performed using an ultrasonic method. The most common technique is that based on the A-Scan, using either a normal flaw detector or some form of dedicated equipment. However, with recent development of ultrasonic technology, more advance method, namely B-Scan and C-scan techniques are also available. The most notable disadvantage of using this method is that the insulation covering the pipe has to be removed before the inspection can be carried out and this is considered as not so cost effective. Due to this reason, the possibility of employing other alternative NDT method, namely radiographic testing method was studied. The technique used in this studied are known as tangential technique. In this study it was found that the result found using tangential technique is consistent with the actual thickness of the pipe. Result of this study is presented and discussed in this paper. (Author)

Proceedings: On-line monitoring of corrosion an water chemistry for the electric power utility industry: An EPRI workshop held during the 12th International Corrosion Congress

International Nuclear Information System (INIS)

Licina, G.

1994-03-01

A two-day EPRI workshop on On-line Monitoring of Corrosion and Water Chemistry for the Electric Power Utility Industry included discussions on a variety of methods for the online monitoring of corrosion and water chemistry in a power plant environment. The workshop was held September 22 and 23, 1993 in Houston, Texas, as a part of the 12th International Corrosion Congress sponsored by NACE International. Methods in various stages of development, from laboratory demonstrations to in-plant monitoring, were presented by authors from all over the world. Recent developments in corrosion monitoring and the detection of specific chemical species in power plant environments have utilized a variety of electrochemical methods (both AC and DC), electrical resistance techniques, and potential drop techniques to evaluate crack extension. Other approaches, such as Raman spectroscopy of corroding surfaces, Specific ion detectors, and X-ray fluorescence and ion chromatography to analyze corrosion products have been demonstrated in the laboratory. Techniques that were described in the twenty-three technical papers included: Electrochemical noise, Electrical resistance, Field signature method, Linear polarization resistance, Neutron activation, Corrosion potential monitoring, Electrochemical detection of biofilm activity, Analysis of corrosion products by X-ray fluorescence, Potential drop method for assessing environmentally assisted crack growth, Harmonic impedance spectroscopy, Contact electric resistance, Conductivity and hydrogen sensors, Solid state methods for tracking oxygen and pH, and Raman spectroscopy. Individual papers are indexed separately

Hanford double shell tank corrosion monitoring instrument tree prototype

International Nuclear Information System (INIS)

Nelson, J.L.; Edgemon, G.L.; Ohl, P.C.

1995-11-01

High-level nuclear wastes at the Hanford site are stored underground in carbon steel double-shell and single-shell tanks (DSTs and SSTs). The installation of a prototype corrosion monitoring instrument tree into DST 241-A-101 was completed in December 1995. The instrument tree has the ability to detect and discriminate between uniform corrosion, pitting, and stress corrosion cracking (SCC) through the use of electrochemical noise measurements and a unique stressed element, three-electrode probe. The tree itself is constructed of AISI 304L stainless steel (UNS S30403), with probes in the vapor space, vapor/liquid interface and liquid. Successful development of these trees will allow their application to single shell tanks and the transfer of technology to other US Department of Energy (DOE) sites. Keywords: Hanford, radioactive waste, high-level waste tanks, electrochemical noise, probes, double-shell tanks, single-shell tanks, corrosion

A Galvanic Sensor for Monitoring the Corrosion Condition of the Concrete Reinforcing Steel: Relationship Between the Galvanic and the Corrosion Currents

Directory of Open Access Journals (Sweden)

Elsa Vaz Pereira

2009-10-01

Full Text Available This work reports a study carried out on the design and performance of galvanic and polarization resistance sensors to be embedded in concrete systems for permanent monitoring of the corrosion condition of reinforcing steel, aiming to establish a correlation between the galvanic currents, Igal, and the corrosion currents, Icorr, estimated from the polarization resistance, Rp. Sensors have been tested in saturated Ca(OH2 aqueous solutions, under a variety of conditions, simulating the most important parameters that can accelerate the corrosion of concrete reinforcing steel, such as carbonation, ingress of chloride ions, presence or absence of O2. For all the conditions, the influence of temperature (20 to 55 ºC has also been considered. From this study, it could be concluded that the galvanic currents are sensitive to the various parameters following a trend similar to that of the Rp values. A relationship between the galvanic and the corrosion current densities was obtained and the limiting values of the Igal, indicative of the state condition of the reinforcing steel for the designed sensor, were established.

EUROCORR 2007 - The European corrosion congress - Progress by corrosion control. Book of Abstracts

International Nuclear Information System (INIS)

2007-01-01

This book of abstracts contains lectures, workshops and posters which were held on the European Corrosion Congress 2007 in Freiburg (Germany). The main topics of the sessions and posters are: 1. Corrosion and scale inhibition; 2. Corrosion by hot gases and combustion products; 3. Nuclear corrosion; 4. Environment sensitive fracture; 5. Surface Science; 6. Physico-chemical methods of corrosion testing; 7. Marine corrosion; 8. Microbial corrosion; 9. Corrosion of steel in concrete; 10. Corrosion in oil and gas production; 11. Coatings; 12. Corrosion in the refinery industry; 13. Cathodic protection; 14. Automotive Corrosion; 15. Corrosion of polymer materials. The main topics of the workshops are: 1. High temperature corrosion in the chemical, refinery and petrochemical industries; 2. Bio-Tribocorrosion; 3. Stress corrosion cracking in nuclear power plants; 4. Corrosion monitoring in nuclear systems; 5. Cathodic protection for marine and offshore environments; 6. Self-healing properties of new surface treatments; 7. Bio-Tribocorrosion - Cost 533/Eureka-ENIWEP-Meeting; 8. Drinking water systems; 9. Heat exchangers for seawater cooling

Control and monitoring of the localized corrosion of zirconium in acidic chloride solutions

International Nuclear Information System (INIS)

Fahey, J.; Holmes, D.; Yau, T.L.

1995-01-01

Zirconium in acidic chloride solutions which are contaminated with ferric or cupric cations is prone to localized corrosion. This tendency can be reduced by ensuring that the zirconium surface is clean and smooth. In this paper, the effect of surface condition on the localized corrosion of zirconium in acidic chloride solutions is predicted with potentiodynamic scans. These predictions are confirmed by weight loss tests on various combinations of surface finish and acid concentrations. A real time indication of localized corrosion is seen by monitoring the electrochemical noise produced between two similar electrodes immersed in an acidic chloride solutions. Electrochemical noise monitoring correlates well with the predictions from potentiodynamic and weight loss experiments. The electrochemical noise results show that while an elevated (more anodic) potential caused by ferric ion contamination may be a necessary condition for localized corrosion, it is not a sufficient condition: A smooth, clean zirconium surface reduces the localized corrosion of zirconium

EMBEDDED CAPACITOR SENSOR FOR MONITORING CORROSION OF REINFORCEMENT IN CONCRETE

Directory of Open Access Journals (Sweden)

SITI FATIMAH ABDUL RAHMAN

2012-04-01

Full Text Available Corrosion of reinforcement can affect durability and integrity of reinforced concrete structures. Repair cost for a badly corroded structure can be very costly and time consuming. In this paper, several capacitor sensors were developed to monitor corrosion potential of reinforcement in concrete. The impedance capacitive of sensors was tested in various acid and alkali solutions using Agilent 4284A Precision LCR meter. The other sensors were tied to reinforcements and embedded in concrete specimen contaminated with 5% chloride to measure corrosion potential. The specimens were exposed to the corrosion chamber and indoor environments. From the research, it was found that the sensor can measure the impedance capacitive at different frequencies in the aggressive solutions. Besides, it was observed that the patterns of corrosion potential shown by the embedded sensors were similar to the SRI sensor. The output values from embedded sensor are in a range of recommendation by the ASTM-C876. Eventually, the bars were found corroded from the broken specimens that confirmed the detection of corrosion activities as recorded by the sensors.

Membrane-Coated Electrochemical Sensor for Corrosion Monitoring in Natural Gas Pipelines

Directory of Open Access Journals (Sweden)

J. Beck

2017-07-01

Full Text Available Electrochemical sensors can be used for a wide range of online in- situ process monitoring applications. However, the lack of a consistent electrolyte layer has previously limited electrochemical monitoring in gas and supercritical fluid streams. A solid state sensor is being designed that uses an ion conducting membrane to perform conductivity and corrosion measurements in natural gas pipelines up to 1000 psi. Initial results show that membrane conductivity measurements can be correlated directly to water content down to dew points of 1°C with good linearity. Corrosion monitoring can also be performed using methods such as linear polarization resistance and electrochemical impedance spectroscopy (EIS, though care must be taken in the electrode design to minimize deviation between sensors.

Atmospheric corrosion monitoring at the US Department of Energy's Oak Ridge K-25 Site

International Nuclear Information System (INIS)

Rao, M.

1995-01-01

Depleted uranium hexafluoride (UF 6 ) at the US Department of Energy's K-25 Site at Oak Ridge, TN has been stored in large steel cylinders which have undergone significant atmospheric corrosion damage over the last 35 years. A detailed experimental program to characterize and monitor the corrosion damage was initiated in 1992. Large amounts of corrosion scale and deep pits are found to cover cylinder surfaces. Ultrasonic wall thickness measurements have shown uniform corrosion losses up to 20 mils (0.5 mm) and pits up to 100 mils (2.5 mm) deep. Electrical resistance corrosion probes, time-of-wetness sensors and thermocouples have been attached to cylinder bodies. Atmospheric conditions are monitored using rain gauges, relative humidity sensors and thermocouples. Long-term (16 years) data are being obtained from mild steel corrosion coupons on test racks as well as attached directly to cylinder surfaces. Corrosion rates have been found to intimately related to the times-of-wetness, both tending to be higher on cylinder tops due to apparent sheltering effects. Data from the various tests are compared, discrepancies are discussed and a pattern of cylinder corrosion as a function of cylinder position and location is described

Corrosion-product transport, oxidation state and remedial measures

International Nuclear Information System (INIS)

Sawicki, J.A.; Brett, M.E.; Tapping, R.L.

1998-01-01

The issues associated with monitoring and controlling corrosion-product transport (CPT) in the balance-of-plant (BOP) and steam generators (SG) of CANDU stations are briefly reviewed. The efforts are focused on minimizing corrosion of carbon steel, which is used extensively in the CANDU primary and secondary systems. Emphasis is placed on the corrosion-product oxidation state as a monitor of water chemistry effectiveness, and as a monitor of system corrosion effects. The discussion is based mostly on the results and observations from Ontario Hydro plants, and their comparisons with PWRs. The effects of low oxygen and elevated hydrazine chemistry are reviewed, as well as the effects of lay-up and various start-up conditions. Progress in monitoring electrochemical potential (ECP) at Ontario Hydro plants and its relationship to the oxidation state of corrosion products is reviewed. Observations on corrosion-product transport on the primary side of steam generators are also discussed. (author)

Photonic crystal fiber based chloride chemical sensors for corrosion monitoring

Science.gov (United States)

Wei, Heming; Tao, Chuanyi; Krishnaswamy, Sridhar

2016-04-01

Corrosion of steel is one of the most important durability issues in reinforced concrete (RC) structures because aggressive ions such as chloride ions permeate concrete and corrode steel, consequently accelerating the destruction of structures, especially in marine environments. There are many practical methods for corrosion monitoring in RC structures, mostly focusing on electrochemical-based sensors for monitoring the chloride ion which is thought as one of the most important factors resulting in steel corrosion. In this work, we report a fiber-optic chloride chemical sensor based on long period gratings inscribed in a photonic crystal fiber (PCF) with a chloride sensitive thin film. Numerical simulation is performed to determine the characteristics and resonance spectral response versus the refractive indices of the analyte solution flowing through into the holes in the PCF. The effective refractive index of the cladding mode of the LPGs changes with variations of the analyte solution concentration, resulting in a shift of the resonance wavelength, hence providing the sensor signal. This fiber-optic chemical sensor has a fast response, is easy to prepare and is not susceptible to electromagnetic environment, and can therefore be of use for structural health monitoring of RC structures subjected to such aggressive environments.

Lamb-Wave-Based Tomographic Imaging Techniques for Hole-Edge Corrosion Monitoring in Plate Structures

Directory of Open Access Journals (Sweden)

Dengjiang Wang

2016-11-01

Full Text Available This study presents a novel monitoring method for hole-edge corrosion damage in plate structures based on Lamb wave tomographic imaging techniques. An experimental procedure with a cross-hole layout using 16 piezoelectric transducers (PZTs was designed. The A0 mode of the Lamb wave was selected, which is sensitive to thickness-loss damage. The iterative algebraic reconstruction technique (ART method was used to locate and quantify the corrosion damage at the edge of the hole. Hydrofluoric acid with a concentration of 20% was used to corrode the specimen artificially. To estimate the effectiveness of the proposed method, the real corrosion damage was compared with the predicted corrosion damage based on the tomographic method. The results show that the Lamb-wave-based tomographic method can be used to monitor the hole-edge corrosion damage accurately.

Monitoring the corrosion process of reinforced concrete using BOTDA and FBG sensors.

Science.gov (United States)

Mao, Jianghong; Chen, Jiayun; Cui, Lei; Jin, Weiliang; Xu, Chen; He, Yong

2015-04-15

Expansion and cracking induced by the corrosion of reinforcement concrete is the major factor in the failure of concrete durability. Therefore, monitoring of concrete cracking is critical for evaluating the safety of concrete structures. In this paper, we introduce a novel monitoring method combining Brillouin optical time domain analysis (BOTDA) and fiber Bragg grating (FBG), based on mechanical principles of concrete expansion cracking. BOTDA monitors concrete expansion and crack width, while FBG identifies the time and position of cracking. A water-pressure loading simulation test was carried out to determine the relationship between fiber strain, concrete expansion and crack width. An electrical accelerated corrosion test was also conducted to evaluate the ability of this novel sensor to monitor concrete cracking under practical conditions.

The use of computers for chemistry and corrosion monitoring in the nuclear power industry

International Nuclear Information System (INIS)

Eber, K.

1986-01-01

Corrosion of steam generators in the nuclear power industry has caused increasingly expensive maintenance work during refueling outages. To assist in the control and monitoring of this problem, Northeast Utilities has developed computer programs for tracking steam generator water chemistry and steam generator eddy current inspection data. These programs have allowed detailed analytical studies to be performed which would have been extremely difficult without the use of computers. The paper discusses the capabilities and uses of a chemistry data management system. An example analysis of steam generator chemistry during plant startup is presented. The corrosion monitoring capabilities of several eddy current data analysis programs are also discussed. It is demonstrated how these programs allow a detailed analysis of the effects of a chemical cleaning operation to remove sludge from the steam generators. Applications of these analytical methods to other industries is also discussed

Development of self-powered wireless high temperature electrochemical sensor for in situ corrosion monitoring of coal-fired power plant.

Science.gov (United States)

Aung, Naing Naing; Crowe, Edward; Liu, Xingbo

2015-03-01

Reliable wireless high temperature electrochemical sensor technology is needed to provide in situ corrosion information for optimal predictive maintenance to ensure a high level of operational effectiveness under the harsh conditions present in coal-fired power generation systems. This research highlights the effectiveness of our novel high temperature electrochemical sensor for in situ coal ash hot corrosion monitoring in combination with the application of wireless communication and an energy harvesting thermoelectric generator (TEG). This self-powered sensor demonstrates the successful wireless transmission of both corrosion potential and corrosion current signals to a simulated control room environment. Copyright © 2014 ISA. All rights reserved.

Corrosion testing and prediction in SCWO environments

International Nuclear Information System (INIS)

Kriksunov, L.B.; Macdonald, D.D.

1995-01-01

The authors review recent advances in corrosion monitoring and modeling in SCWO systems. Techniques and results of experimental corrosion measurements at high temperatures are presented. Results of modeling corrosion in high subcritical and supercritical aqueous systems indicate the primary importance of density of water in corrosion processes. A phenomenological model has been developed to simulate corrosion processes at nearcritical and supercritical temperatures in SCWO systems. They discuss as well the construction of Pourbaix diagrams for metals in SCW

Corrosion-product transport, oxidation state and remedial measures

International Nuclear Information System (INIS)

Sawicki, J.A.; Brett, M.E.; Tapping, R.L.

1998-10-01

The issues associated with monitoring and controlling corrosion-product transport (CPT) in the balance-of-plant (BOP) and steam generators (SG) of CANDU stations are briefly reviewed. Efforts are focused on minimizing corrosion of carbon steel, which is used extensively in the CANDU primary and secondary systems. Emphasis is placed on the corrosion-product oxidation state as a monitor of water chemistry effectiveness and as a monitor of system corrosion effects. The discussion is based mostly on the results of observations from Ontario Hydro plants, and their comparisons with pressurized-water reactors. The effects of low oxygen and elevated hydrazine chemistry are reviewed, as well as the effects of layup and various startup conditions. Progress in monitoring electrochemical potential (ECP) at Ontario Hydro plants and its relationship to the oxidation state of corrosion products is reviewed. Observations on CPT on the primary side of SGs are also discussed. (author)

Microbiologically induced corrosion

International Nuclear Information System (INIS)

Stein, A.A.

1988-01-01

Biological attack is a problem that can affect all metallic materials in a variety of environments and systems. In the power industry, corrosion studies have focused on condensers and service water systems where slime, barnacles, clams, and other macro-organisms are easily detected. Efforts have been made to eliminate the effect of these organisms through the use of chlorination, backflushing, organic coating, or thermal shock. The objective is to maintain component performance by eliminating biofouling and reducing metallic corrosion. Recently, corrosion of power plant components by micro-organisms (bacteria) has been identified even in very clean systems. A system's first exposure to microbiologically induced corrosion (MIC) occurs during its first exposure to an aqueous environment, such as during hydrotest or wet layup. Corrosion of buried pipelines by sulfate-reducing bacteria has been studied by the petrochemical industry for years. This paper discusses various methods of diagnosing, monitoring, and controlling MIC in a variety of systems, as well as indicates areas where further study is needed

Corrosion induced strain monitoring through fibre optic sensors

International Nuclear Information System (INIS)

Grattan, S K T; Basheer, P A M; Taylor, S E; Zhao, W; Sun, T; Grattan, K T V

2007-01-01

The use of strain sensors is commonplace within civil engineering. Fibre optic strain sensors offer a number of advantages over the current electrical resistance type gauges. In this paper the use of fibre optic strain sensors and electrical resistance gauges to monitor the production of corrosion by-products has been investigated and reported

Erosion corrosion in power plant piping systems - Calculation code for predicting wall thinning

International Nuclear Information System (INIS)

Kastner, W.; Erve, M.; Henzel, N.; Stellwag, B.

1990-01-01

Extensive experimental and theoretical investigations have been performed to develop a calculation code for wall thinning due to erosion corrosion in power plant piping systems. The so-called WATHEC code can be applied to single-phase water flow as well as to two-phase water/steam flow. Only input data which are available to the operator of the plant are taken into consideration. Together with a continuously updated erosion corrosion data base the calculation code forms one element of a weak point analysis for power plant piping systems which can be applied to minimize material loss due to erosion corrosion, reduce non-destructive testing and curtail monitoring programs for piping systems, recommend life-extending measures. (author). 12 refs, 17 figs

Effect of water chemistry on flow accelerated corrosion rate of carbon steel measured by on-line corrosion-monitoring system

International Nuclear Information System (INIS)

Fujiwara, K.; Domae, M.; Yoneda, K.; Inada, F.

2010-01-01

Flow Accelerated Corrosion (FAC) of carbon steel is one of the most important subjects in coolant systems of power plants. FAC is influenced by material, flow condition, temperature, and water chemistry. Iron and chromium solubility should be the most effective factor to determine the effect of water chemistry on the FAC. It is very important to evaluate the correlation between the solubility and the FAC rate of the carbon steel. In the present study, the effects of pH and Cr concentration of material on the FAC rate of carbon steel were evaluated by using high temperature loop equipment with on-line corrosion-monitoring system. Effect of dissolved oxygen concentration at pH 7 was also evaluated. The experimental FAC rates were compared with the calculation result, which was obtained from a FAC model developed previously by the authors' group. The tube specimens made of STPT 480 carbon steel were used for the FAC tests. The Cr concentration of STPT 480 was specially adjusted to 0.001 and 0.08 %. The inner diameters of the tubes were 1.6, 2.4, and 3.2 mm. The solutions were fed to the specimens with the flow rate of 1.5 l/min. The temperature of the solution at the specimen was controlled at 140 o C. Test solutions were demineralized water or NH 3 solutions of pH 8.0, 9.2, and 10.0. The increase in pH more than 9 decreased the FAC rates of both 0.001 and 0.08 % Cr specimens at 140 o C. Increase of the Cr concentration of the material decreased the FAC rate in the solution of pH 7.0, 8.0, 9.2, and 10.0. The FAC model reproduced well dependence of the experimental FAC behavior on water chemistry. It was confirmed that effect of pH and Cr concentration of material on the FAC rate were closely related to the solubility and diffusion of iron and chromium. (author)

Real-time corrosion monitoring of steel influenced by microbial activity (SRB) under controlled seawater injection conditions

Energy Technology Data Exchange (ETDEWEB)

Kane, Russell D. [InterCorr International, Inc., 14503 Bammel N. Houston Road, Suite 300, Houston, TX 77019 (United States); Campbell, Scott [Commercial Microbiology Inc., 10400 Westoffice Drive Suite 107, Houston, TX 77042 (United States)

2004-07-01

An experimental study of microbiologically influenced corrosion (MIC) was conducted involving online, real-time monitoring of a bio-film loop under controlled conditions simulating oil field water handling and injection. Bio-film growth, MIC and biocide efficacy were monitored using an automated, multi-technique monitoring system including linear polarization resistance, electrochemical noise and harmonic distortion analysis. This data was correlated with conventional off-line methods to differentiate conditions of varying MIC activity in real-time to facilitate quick assessment and operator intervention. (authors)

In-situ monitoring of undercoating corrosion damage by Direct Optical Interrogation (DOI)

Science.gov (United States)

Lopez-Garrity, Meng

An approach referred to as "Direct Optical Interrogation" (DOI) has been developed as an extension of the thin film pitting approach developed and used by Frankel and others. Samples were prepared by depositing Al and Al-Cu alloy metallizations about 800 nm thick on glass substrates. These metallizations were then coated with various coatings and coating systems. Samples were introduced to aggressive environments and the progression of corrosion of the metallization under the coating was monitored in situ using low power videography. Because metallizations were thin, corrosion quickly penetrated through the metal layer to the glass substrate and then spread laterally. Measurement of the lateral spread of corrosion enabled non-electrochemical assessment of the corrosion kinetics. In Al-Cu thin films, both aged and as-deposited, corrosion sites are irregularly shaped because there is not enough cathodic current to propagate the entire corrosion site margin at equal rates. In a number of cases, corrosion propagates with a filamentary morphology resembling filiform corrosion. Cu played a strong role in determining under coating corrosion morphology and growth kinetics in experiments with Al-Cu thin films substrates. As-deposited Al-Cu metallizations were more corrosion resistant than aged metallization and both were more corrosion resistant than pure Al. Cu-rich dendrites were formed on the corrosion front. Corrosion rate (current density) was calculated using Faraday's law by collecting corrosion site perimeter and bottom area. Systematic exploration of the effects of a chromate and chromate-free conversion coatings, chromate and chromate-free primer coatings and the presence or absence of a polyurethane topcoat confirmed the extraordinary corrosion protection by chromates. A commercial praseodymium-pigmented primer coating was not particularly effective in retarding undercoating corrosion site growth unless paired with a chromate conversion coating. The presence of a

Corrosion/96 conference papers

International Nuclear Information System (INIS)

Anon.

1996-01-01

Topics covered by this conference include: cathodic protection in natural waters; cleaning and repassivation of building HVAC systems; worldwide opportunities in flue gas desulfurization; advancements in materials technology for use in oil and gas service; fossil fuel combustion and conversion; technology of corrosion inhibitors; computers in corrosion control--modeling and information processing; recent experiences and advances of austenitic alloys; managing corrosion with plastics; corrosion measurement technology; corrosion inhibitors for concrete; refining industry; advances in corrosion control for rail and tank trailer equipment; CO 2 corrosion--mechanisms and control; microbiologically influenced corrosion; corrosion in nuclear systems; role of corrosion in boiler failures; effects of water reuse on monitoring and control technology in cooling water applications; methods and mechanisms of scale and deposit control; corrosion detection in petroleum production lines; underground corrosion control; environmental cracking--relating laboratory results and field behavior; corrosion control in reinforced concrete structures; corrosion and its control in aerospace and military hardware; injection and process addition facilities; progress reports on the results of reinspection of deaerators inspected or repaired per RP0590 criteria; near 100% volume solids coating technology and application methods; materials performance in high temperature environments containing halides; impact of toxicity studies on use of corrosion/scale inhibitors; mineral scale deposit control in oilfield related operations; corrosion in gas treating; marine corrosion; cold climate corrosion; corrosion in the pulp and paper industry; gaseous chlorine alternatives in cooling water systems; practical applications of ozone in recirculating cooling water systems; and water reuse in industry. Over 400 papers from this conference have been processed separately for inclusion on the data base

Health evaluation of drinking water regarding to scaling and corrosion potential using corrosion indexes in Noorabad city, Iran

Directory of Open Access Journals (Sweden)

ghodratolah Shams Khorramabadi

2016-05-01

Conclusion: Result obtained from studied indexes showed that the drinking water in Noorabad is corrosive and so the water quality in water supply system should be monitored continuously. The best applicable practices for decreasing water corrosion in water supply system are including continuous control of pH, chlorination mechanism and the use of corrosion resistant pipelines and facilities.

49 CFR 195.573 - What must I do to monitor external corrosion control?

Science.gov (United States)

2010-10-01

... SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Corrosion Control § 195.573 What must I do to... 49 Transportation 3 2010-10-01 2010-10-01 false What must I do to monitor external corrosion control? 195.573 Section 195.573 Transportation Other Regulations Relating to Transportation (Continued...

49 CFR 195.583 - What must I do to monitor atmospheric corrosion control?

Science.gov (United States)

2010-10-01

... SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Corrosion Control § 195.583 What must I do to... 49 Transportation 3 2010-10-01 2010-10-01 false What must I do to monitor atmospheric corrosion control? 195.583 Section 195.583 Transportation Other Regulations Relating to Transportation (Continued...

Smart aircraft fastener evaluation (SAFE) system: a condition-based corrosion detection system for aging aircraft

Science.gov (United States)

Schoess, Jeffrey N.; Seifert, Greg; Paul, Clare A.

1996-05-01

The smart aircraft fastener evaluation (SAFE) system is an advanced structural health monitoring effort to detect and characterize corrosion in hidden and inaccessible locations of aircraft structures. Hidden corrosion is the number one logistics problem for the U.S. Air Force, with an estimated maintenance cost of $700M per year in 1990 dollars. The SAFE system incorporates a solid-state electrochemical microsensor and smart sensor electronics in the body of a Hi-Lok aircraft fastener to process and autonomously report corrosion status to aircraft maintenance personnel. The long-term payoff for using SAFE technology will be in predictive maintenance for aging aircraft and rotorcraft systems, fugitive emissions applications such as control valves, chemical pipeline vessels, and industrial boilers. Predictive maintenance capability, service, and repair will replace the current practice of scheduled maintenance to substantially reduce operational costs. A summary of the SAFE concept, laboratory test results, and future field test plans is presented.

Online monitoring of corrosion behavior in molten metal using laser-induced breakdown spectroscopy

Science.gov (United States)

Zeng, Qiang; Pan, Congyuan; Li, Chaoyang; Fei, Teng; Ding, Xiaokang; Du, Xuewei; Wang, Qiuping

2018-04-01

The corrosion behavior of structure materials in direct contact with molten metals is widespread in metallurgical industry. The corrosion of casting equipment by molten metals is detrimental to the production process, and the corroded materials can also contaminate the metals being produced. Conventional methods for studying the corrosion behavior by molten metal are offline. This work explored the application of laser-induced breakdown spectroscopy (LIBS) for online monitoring of the corrosion behavior of molten metal. The compositional changes of molten aluminum in crucibles made of 304 stainless steel were obtained online at 1000 °C. Several offline techniques were combined to determine the corrosion mechanism, which was highly consistent with previous studies. Results proved that LIBS was an efficient method to study the corrosion mechanism of solid materials in molten metal.

TLA monitoring of an anodic protection system

International Nuclear Information System (INIS)

Wallace, G.; Boulton, H.

1992-01-01

Corrosion is a materials degradation process that engineering personnel in the pulp and paper industry have had to accept as unavoidable to some degree, due to aggressive processing conditions prevalent in paper mills. The increasing incidence of corrosion-related failures in plant and equipment has resulted in the introduction of new techniques to monitor corrosion rates, since many of the more traditional methods do not provide data that is either recent or accurate enough. Thin layer activation (TLA) is a new corrosion monitoring technique which has recently been employed to measure corrosion trends inside a continuous pulp digester. With TLA a surface is irradiated by a particle beam from a nuclear accelerator, causing it to be labelled with an accurate depth profile and low level radioactivity. By monitoring this activity, it is possible to calculate how much of the surface has been removed by corrosion. 14 refs., 7 figs., 4 tabs

An update on corrosion monitoring in cylinder storage yards

Energy Technology Data Exchange (ETDEWEB)

Henson, H.M.; Newman, V.S.; Frazier, J.L. [Oak Ridge K-25 Site, TN (United States)

1991-12-31

Depleted uranium, from US uranium isotope enrichment activities, is stored in the form of solid uranium hexafluoride (UF{sub 6}) in A285 and A516 steel cylinders designed and manufactured to ASME Boiler and Pressure Vessel Code criteria. In general, storage facilities are open areas adjacent to the enrichment plants where the cylinders are exposed to weather. This paper describes the Oak Ridge program to determine the general corrosion behavior of UF{sub 6} cylinders, to determine cylinder yard conditions which are likely to affect long term storage of this material, and to assess cylinder storage yards against these criteria. This program is targeted at conditions specific to the Oak Ridge cylinder yards. Based on (a) determination of the current cylinder yard conditions, (b) determination of rusting behavior in regions of the cylinders showing accelerated attack, (c) monitoring of corrosion rates through periodic measurement of test coupons placed within the cylinder yards, and (d) establishment of a computer base to incorporate and retain these data, the technical division is working with the enrichment sites to implement an upgraded system for storage of this material until such time as it is used or converted.

In situ corrosion monitoring of PC structures with distributed hybrid carbon fiber reinforced polymer sensors

Science.gov (United States)

Yang, C. Q.; Wu, Z. S.

2007-08-01

Firstly, the fabrication and sensing properties of hybrid carbon fiber reinforced polymer (HCFRP) composite sensors are addressed. In order to provide a distributed sensing manner, the HCFRP sensors were divided into multi-zones with electrodes, and each zone was regarded as a separate sensor. Secondly, their application is studied to monitor the steel corrosion of prestressed concrete (PC) beams. The HCFRP sensors with different gauge lengths were mounted on a PC tendon, steel bar and embedded in tensile and compressive sides of the PC beam. The experiment was carried out under an electric accelerated corrosion and a constant load of about 54 kN. The results reveal that the corrosion of the PC tendon can be monitored through measuring the electrical resistance (ER) change of the HCFRP sensors. For the sensors embedded in tensile side of the PC beam, their ER increases as the corrosion progresses, whereas for the sensors embedded in compressive side, their ER decreases with corrosion time. Moreover, the strains due to the corrosion can be obtained based on the ER change and calibration curves of HCFRP sensors. The strains measured with traditional strain gauges agree with the strains calculated from the ER changes of HCFRP sensors. The electrical behavior of the zones where the corrosion was performed is much different from those of the other zones. In these zones, either there exist jumps in ER, or the ER increases with a much larger rate than those of the other zones. Distributed corrosion monitoring for PC structures is thus demonstrated with the application of HCFRP sensors through a proper installation of multi-electrodes.

Corrosion monitoring of the AA2024 alloy in NaCl solutions by electrochemical noise measurements

International Nuclear Information System (INIS)

Aballe, A.; Bethencourt, M.; Botana, F.J.; Marcos, M.; Rodriguez-Chacon, M.A.

1998-01-01

The behaviour of the AA2024 alloy against corrosion in 3.5% NaCl solution has been monitored. In this environment the alloy can be easily damaged under small anodic polarizations. Linear Polarization, electrochemical impedance, spectroscopy and electrochemical noise measurement have been used as experimental techniques. Data from ENM have been analyzed using statistical parameters and Chaos Theory. The results here obtained suggest that ENM is particularly useful to monitored systems that can be modified using other electrochemical techniques. (Author) 11 refs

Application of thin layer activation technique for monitoring corrosion of carbon steel in hydrocarbon processing environment.

Science.gov (United States)

Saxena, R C; Biswal, Jayashree; Pant, H J; Samantray, J S; Sharma, S C; Gupta, A K; Ray, S S

2018-05-01

Acidic crude oil transportation and processing in petroleum refining and petrochemical operations cause corrosion in the pipelines and associated components. Corrosion monitoring is invariably required to test and prove operational reliability. Thin Layer Activation (TLA) technique is a nuclear technique used for measurement of corrosion and erosion of materials. The technique involves irradiation of material with high energy ion beam from an accelerator and measurement of loss of radioactivity after the material is subjected to corrosive environment. In the present study, TLA technique has been used to monitor corrosion of carbon steel (CS) in crude oil environment at high temperature. Different CS coupons were irradiated with a 13 MeV proton beam to produce Cobalt-56 radioisotope on the surface of the coupons. The corrosion studies were carried out by subjecting the irradiated coupons to a corrosive environment, i.e, uninhibited straight run gas oil (SRGO) containing known amount of naphthenic acid (NA) at high temperature. The effects of different parameters, such as, concentration of NA, temperature and fluid velocity (rpm) on corrosion behaviour of CS were studied. Copyright © 2018 Elsevier Ltd. All rights reserved.

Corrosion monitoring in a straw-fired power plant using an electrochemical noise probe

DEFF Research Database (Denmark)

Cappeln, Frederik Vilhelm; Bjerrum, Niels; Petrushina, Irina

2007-01-01

Electrochemical Noise Measurements have been carried out in situ in a straw-fired power plant using an experimental probe constructed from alumina and AlSl 347 steel. Based on a framework of controlled laboratory experiments it has been found that electrochemical noise has the unique ability...... to provide in-situ monitoring of intergranular corrosion in progress. The probe had a lifetime of two months. It was shown that down-time corrosion in the boiler was negligible. Electrochemical noise data indicated that metal temperatures around 590 degrees C should be avoided as the intergranular corrosion...

Nanofilm-coated long-period fiber grating humidity sensors for corrosion detection in structural health monitoring

Science.gov (United States)

Zheng, Shijie; Zhu, Yinian; Krishnaswamy, Sridhar

2011-04-01

Long-period gratings (LPGs) have shown their significant promising applications in sensors owing to the attractive features that they posses such as small size, immunity for electromagnetic interference, geometric versatility, multiplexing capability, and resistance to corrosive and hazardous environments. Recent researches have revealed that LPGs written on the standard optical fibers could be used as a powerful sensing platform for structural health monitoring. In this work, we inscribe LPGs into SMF-28 optical fiber by focused-beam CO2 laser, demonstrating as a refractive index sensor for nondestructive chemical detections in the civil infrastructures. Although evanescent-field based LPG sensors have been applied in quantitatively monitoring chemical analytes including moisture, chloride, and corrosion by-product, etc., the sensitivity, selectivity, and response time as well as thermo-stability of such sensors are still the issues for some special purposes. In order to improve those characteristics of the sensors, we propose two types of nano-film to be coated in grating region by electrostatic self-assembly (ESA) deposition processing. The primary coating does not affect on LPG transmission parameters such as resonance wavelength and its intensity that can be used for sensing, but it increases the sensitivity to refractive index change of surrounding material. The secondary coating is for selectively absorption of analyte molecule of interest. Response time of the nanofilm-coated LPG sensor is dependent on the analyte absorption and de-absorption rates as well as the thicknesses of the coating materials, which is also investigated. Multi-channel sensor system is being designed to monitor different analytes simultaneously, which is continuing to further explore the monitoring of structural health conditions through in situ measurements of corrosion in the concrete structures.

The Corrosion Inhibition Characteristics of Sodium Nitrite Using an On-line Corrosion Rate Measurement System

International Nuclear Information System (INIS)

Park, Mal-Yong; Kang, Dae-Jin; Moon, Jeon-Soo

2015-01-01

An on-line corrosion rate measurement system was developed using a personal computer, a data acquisition board and program, and a 2-electrode corrosion probe. Reliability of the developed system was confirmed with through comparison test. With this system, the effect of sodium nitrite (NaNO 2 ) as a corrosion inhibitor were studied on iron and aluminum brass that were immersed in sodium chloride (NaCl) solution. Corrosion rate was measured based on the linear polarization resistance method. The corrosion rates of aluminum brass and iron in 1% NaCl solutions were measured to be 0.290 mm per year (mmpy) and 0.2134 mmpy, respectively. With the addition of 200 ppm of NO 2 - , the corrosion rates decreased to 0.0470 mmpy and 0.0254 mmpy. The addition of NO 2 - caused a decrease in corrosion rates of both aluminum brass and iron, yet the NO 2 - acted as a more effective corrosion inhibitor for iron. than aluminum brass

An overview of erosion corrosion models and reliability assessment for corrosion defects in piping system

International Nuclear Information System (INIS)

Srividya, A.; Suresh, H.N.; Verma, A.K.; Gopika, V.; Santosh

2006-01-01

Piping systems are part of passive structural elements in power plants. The analysis of the piping systems and their quantification in terms of failure probability is of utmost importance. The piping systems may fail due to various degradation mechanisms like thermal fatigue, erosion-corrosion, stress corrosion cracking and vibration fatigue. On examination of previous results, erosion corrosion was more prevalent and wall thinning is a time dependent phenomenon. The paper is intended to consolidate the work done by various investigators on erosion corrosion in estimating the erosion corrosion rate and reliability predictions. A comparison of various erosion corrosion models is made. The reliability predictions based on remaining strength of corroded pipelines by wall thinning is also attempted. Variables in the limit state functions are modelled using normal distributions and Reliability assessment is carried out using some of the existing failure pressure models. A steady state corrosion rate is assumed to estimate the corrosion defect and First Order Reliability Method (FORM) is used to find the probability of failure associated with corrosion defects over time using the software for Component Reliability evaluation (COMREL). (author)

Fighting corrosion in air pollution control systems

International Nuclear Information System (INIS)

Rittenhouse, R.C.

1991-01-01

This paper reports that materials is the name of the game for corrosion prevention in air pollution control equipment. Whether the system is already in place, a retrofit, are specified for a new power pant, preventing corrosion is critical, because such deterioration easily undermines reliability. Hence, materials can heavily influence power plant compliance to the 1990 Clean Air Act amendments. Flue gas desulfurization (FGD) systems, perhaps the most vulnerable area to corrosion, are expected to be the method of choice for sulfur removal in many power plants in the near term. Components of these systems have various degrees of susceptibility to corrosion and related problems

Corrosion-product inventory: the Bruce-B secondary system

International Nuclear Information System (INIS)

Sawicki, J.A.; Price, J.; Brett, M.E.

1995-01-01

Corrosion inspection and corrosion-product characterization in water and steam systems are important for component and systems maintenance in nuclear power stations. Corrosion products are produced, released and redeposited at various sites in the secondary system. Depending on the alloys used in the condenser and feedwater heaters, particulate iron oxides and hydroxides can account for about 95-99% of the total corrosion-product transport. Where brass or cupro-nickel alloys are present, copper and zinc contribute significantly to the total transport and deposition. Particulates are transported by the feedwater to the steam generators, where they accumulate and can cause a variety of problems, such as loss of heat transfer capability through deposition on boiler tubes, blockage of flow through boiler-tube support plates and accelerated corrosion in crevices, either in deep sludge piles or at blocked tube supports. The influx of oxidized corrosion products may have a particularly adverse effect on the redox environment of steam generator tubing, thereby increasing the probability of localized corrosion and other degradation mechanisms. In this paper, there is a description of a survey of general corrosion deposits in Bruce-B, Units 5-8, which helps to identify the origin, evolution and inventory of corrosion products along the secondary system of Candu reactors

Corrosion products in power generating systems

International Nuclear Information System (INIS)

Lister, D.H.

1980-06-01

The important mechanisms of corrosion and corrosion product movement and fouling in the heat transport systems of thermal electric generating stations are reviewed. Oil- and coal-fired boilers are considered, along with nuclear power systems - both direct and indirect cycle. Thus, the fireside and waterside in conventional plants, and the primary coolant and steam-raising circuits in water-cooled reactors, are discussed. Corrosion products in organic- and liquid-metal-cooled reactors also are shown to cause problems if not controlled, while their beneficial effects on the cooling water side of condensers are described. (auth)

A corrosion detection system for buried pipeline (II)

International Nuclear Information System (INIS)

Choi, Yoon Seok; Shin, Dong Ho; Kim, Sang Hyun; Kim, Jung Gu

2005-01-01

In order to develop a new corrosion sensor for detecting and monitoring the corrosion of buried pipeline, the electrochemical property of sensors and the correlation of its output to corrosion rate of steel pipe, were evaluated by electrochemical methods in synthetic groundwater, two soils of varying resistivity (5,000 ohm-cm, 10,000 ohm-cm), and synthetic tap water. In this paper, two types of electrochemical probes were used: galvanic cells containing of pipeline steel-copper and pipeline steel-stainless steel (Type 304). The results of EIS measurement indicated that the sensor current was inversely related to sensor resistance, which was governed by the corrosion behavior of cathode. In galvanic corrosion tests, the galvanic current of Cu-CS probe was higher than that of SS-CS probe. The comparison of the sensor output and corrosion rates revealed that a linear relationship was found between the probe current and the corrosion rates. A good linear quantitative relationship was found between the Cu-CS probe current and the corrosion rate of pipeline steel coupons in the soil resistivity of 5,000 ohm-cm, and synthetic tap water. In the case of the soil resistivity of 10,000 ohm-cm, although the SS-CS probe showed a better linear correlation than that of Cu-CS probe, the Cu-CS probe is more suitable than SS-CS probe, due to the high current output

Experiences of corrosion and corrosion protection in seawater systems in the Nordic countries

International Nuclear Information System (INIS)

Henrikson, S.

1985-01-01

A summary is given of the experience of the corrosion resistance of pumps, heat exchangers, valves and pipings in different seawater cooling systems in Scandinavia, including power reactor cooling systems in Finland and Sweden. For pumps and heat exchangers the experience has been so extensive that a clear picture of today's standing can be given. Owing to scanty data concerning valves and pipes, the survey of the corrosion in these components is less well supported. Vertically extended centrifugal pumps are the pumps in general use in power plant cooling systems. To counteract corrosion on pump riser and pump casing having an organic surface coating, and on stainless steel shafts and impellers, these components should be provided with internal and external cathodic protection. For tube and plate type heat exchangers, titanium has proved to be the best material choice. Rubber-enclosed carbon steel pipings, or pipings having a thick coating of epoxy plastic, have shown very strong corrosion resistance in power plant seawater cooling systems. Valves in seawater systems have primarily been affected by corrosion due to poorly executed or damaged organic coating on cast iron. Different seawater-resistant bronzes (red bronze, tin bronze and aluminium bronze) are therefore preferable as valve materials

Underwater Animal Monitoring Magnetic Sensor System

KAUST Repository

Kaidarova, Altynay

2017-10-01

Obtaining new insights into the behavior of free-living marine organisms is fundamental for conservation efforts and anticipating the impact of climate change on marine ecosystems. Despite the recent advances in biotelemetry, collecting physiological and behavioral parameters of underwater free-living animals remains technically challenging. In this thesis, we develop the first magnetic underwater animal monitoring system that utilizes Tunnel magnetoresistance (TMR) sensors, the most sensitive solid-state sensors today, coupled with flexible magnetic composites. The TMR sensors are composed of CoFeB free layers and MgO tunnel barriers, patterned using standard optical lithography and ion milling procedures. The short and long-term stability of the TMR sensors has been studied using statistical and Allan deviation analysis. Instrumentation noise has been reduced using optimized electrical interconnection schemes. We also develop flexible NdFeB-PDMS composite magnets optimized for applications in corrosive marine environments, and which can be attached to marine animals. The magnetic and mechanical properties are studied for different NdFeB powder concentrations and the performance of the magnetic composites for different exposure times to sea water is systematically investigated. Without protective layer, the composite magnets loose more than 50% of their magnetization after 51 days in seawater. The durability of the composite magnets can be considerably improved by using polymer coatings which are protecting the composite magnet, whereby Parylene C is found to be the most effective solution, providing simultaneously corrosion resistance, flexibility, and enhanced biocompatibility. A Parylene C film of 2μm thickness provides the sufficient protection of the magnetic composite in corrosive aqueous environments for more than 70 days. For the high level performance of the system, the theoretically optimal position of the composite magnets with respect to the sensing

Utilization of on-line corrosion monitoring in the flue gas cleaning system

DEFF Research Database (Denmark)

Montgomery, Melanie; Nielsen, Lars V.; Petersen, Michael B.

2015-01-01

fan. The corrosion rates measured with respect to time were correlated to plant data such as load, temperature, gas composition, water content as well as change in the fuel used. From these results it is clear that many shutdowns/start-ups influence corrosion and therefore cause decreased lifetime...

Corrosion Resistant FBG-Based Quasi-Distributed Sensor for Crude Oil Tank Dynamic Temperature Profile Monitoring

Science.gov (United States)

da Silva Marques, Rogério; Prado, Adilson Ribeiro; da Costa Antunes, Paulo Fernando; de Brito André, Paulo Sérgio; Ribeiro, Moisés R. N.; Frizera-Neto, Anselmo; Pontes, Maria José

2015-01-01

This article presents a corrosion resistant, maneuverable, and intrinsically safe fiber Bragg grating (FBG)-based temperature optical sensor. Temperature monitoring is a critical activity for the oil and gas industry. It typically involves acquiring the desired parameters in a hazardous and corrosive environment. The use of polytetrafluoroethylene (PTFE) was proposed as a means of simultaneously isolating the optical fiber from the corrosive environment and avoiding undesirable mechanical tensions on the FBGs. The presented sensor head is based on multiple FBGs inscribed in a lengthy single mode fiber. The sensor presents an average thermal sensitivity of 8.82 ± 0.09 pm/°C, resulting in a typical temperature resolution of ~0.1 °C and an average time constant value of 6.25 ± 0.08 s. Corrosion and degradation resistance were verified by infrared spectroscopy and scanning electron microscopy during 90 days exposure to high salinity crude oil samples. The developed sensor was tested in a field pilot test, mimicking the operation of an inland crude tank, demonstrating its abilities to dynamically monitor temperature profile. PMID:26690166

Chemically activated nanodiamonds for aluminum alloy corrosion protection and monitoring

Science.gov (United States)

Hannstein, Inga; Adler, Anne-Katrin; Lapina, Victoria; Osipov, Vladimir; Opitz, Jörg; Schreiber, Jürgen; Meyendorf, Norbert

2009-03-01

In the present study, a smart coating for light metal alloys was developed and investigated. Chemically activated nanodiamonds (CANDiT) were electrophoretically deposited onto anodized aluminum alloy AA2024 substrates in order to increase corrosion resistance, enhance bonding properties and establish a means of corrosion monitoring based on the fluorescence behavior of the particles. In order to create stable aqueous CANDiT dispersions suitable for electrophoretic deposition, mechanical milling had to be implemented under specific chemical conditions. The influence of the CANDiT volume fraction and pH of the dispersion on the electrochemical properties of the coated samples was investigated. Linear voltammetry measurements reveal that the chemical characteristics of the CANDiT dispersion have a distinct influence on the quality of the coating. The fluorescence spectra as well as fluorescence excitation spectra of the samples show that corrosion can be easily detected by optical means. Furthermore, an optimization on the basis of "smart" - algorithms for the data processing of a surface analysis by the laser-speckle-method is presented.

Corrosive environment tester for filter media

International Nuclear Information System (INIS)

Petit, G.S.; Weber, C.W.; Keinberger, C.A.; Rivers, R.D.

1977-02-01

Two continuous dynamic systems have been designed and fabricated for testing filter media in humid, corrosive environments--one for fluorine or fluoride exposures, and the other for nitrogen dioxide exposures. The tester using fluorine or fluoride atmospheres was constructed of nickel and the one using nitrogen dioxide was fabricated of stainless steel. Other corrosive gases could be used with the appropriate choice of system. For example, chlorine or hydrogen chloride could be used in the system fabricated of nickel, and sulfur dioxides or ammonia could be used in the stainless steel testing apparatus. Each tester is comprised of four equivalent dynamic systems designed for diluting a corrosive reagent with dry air, then with humidified air to provide a humid-corrosive environment for filter media testing. Auxiliary equipment includes a water injection system, corrosive reagent supply systems, and an automatic pressure differential (ΔP) monitoring and recording system. The testers are relatively maintenance-free and have operated continuously for periods as long as 96 h without requiring any attention, during total exposures of materials exceeding 600 h

Web-based continuous internal corrosion monitoring of a sweet natural gas pipeline

Energy Technology Data Exchange (ETDEWEB)

Cauchi, Sam; Vorozcovs, Andrew [Fiber Optic Systems Technology Inc. (FOX-TEK), Bedford, Nova Scotia (Canada)

2009-07-01

Inspection of pipelines susceptible to internal corrosion is a key ingredient in maintaining their reliable throughput. While conventional inspection consisting of in line inspection, radiography and ultrasound remain the mainstay of most integrity programs, challenging circumstances in some cases make the availability of such data inadequate, cost prohibitive, and at times entirely unavailable. These scenarios include aggressive internal corrosion, expensive excavation conditions, low or stagnant flow, and non-piggable pipeline segments. While some gas pipelines in these circumstances are considered relatively low risk and low consequence, due to the significant reclamation costs and cleanup time associated with liquid pipelines, those areas identified as being high-risk are often high-consequence and thus require a specialized inspection solution. For areas deemed to be at high-risk, or areas of low-risk with high consequence, Electrical Field Mapping (EFM) has provided a practical solution to safe operation without introducing expensive and potentially dangerous dig programs. Historically, however, this inspection approach has required manual data acquisition as part of a scheduled EFM site visit schedule. Due to the tedious nature of this data acquisition approach, the remoteness of some pipeline inspection sites and the complexity of data analysis, it has been difficult to closely monitor the most critical assets on a continuous basis. The manual component of this approach also often eliminates EFM as a practical solution due to lack of properly trained personnel. In this paper, we will discuss a new approach to data acquisition where data is acquired, transmitted, analyzed, and displayed completely automatically and remotely with virtually no human overhead or recurring operating costs. An overview of the PinPoint monitoring setup covering 180 degrees of pipe circumference is described. This advanced EFM system allows operators to observe, essentially in real

Erosion/corrosion-induced pipe wall thinning in US Nuclear Power Plants

International Nuclear Information System (INIS)

Wu, P.C.

1989-04-01

Erosion/corrosion in single-phase piping systems was not clearly recognized as a potential safety issue before the pipe rupture incident at the Surry Power Station in December 1986. This incident reminded the nuclear industry and the regulators that neither the US Nuclear Regulatory Commission (NRC) nor Section XI of the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code require utilities to monitor erosion/corrosion in the secondary systems of nuclear power plants. This report provides a brief review of the erosion/corrosion phenomenon and its major occurrence in nuclear power plants. In addition, efforts by the NRC, the industry, and the ASME Section XI Committee to address this issue are described. Finally, results of the survey and plant audits conducted by the NRC to assess the extent of erosion/corrosion-induced piping degradation and the status of program implementation regarding erosion/corrosion monitoring are discussed. This report will support a staff recommendation for an additional regulatory requirement concerning erosion/corrosion monitoring. 21 refs., 3 tabs

Real time corrosion monitoring in atmosphere using automated battery driven corrosion loggers

DEFF Research Database (Denmark)

Prosek, T.; Kouril, M.; Hilbert, Lisbeth Rischel

2008-01-01

diminishes due to corrosion. Zinc, iron, copper and nickel sensors at several thicknesses are available. Sensitivity of the corrosion measurement varies from 1 to 10 nm depending on the type and thickness of the sensor. Changes in the air corrosivity can be thus detected within hours or even tens of minutes......A logger enabling continuous measurement of corrosion rate of selected metals in indoor and outdoor atmospheres has been developed. Principle of the measurement method is based on the increasing electrical resistance of a measuring element made of the material concerned as its cross-sectional area....... The logger lifetime in medium corrosive environments is designed to be 2 years with full autonomy. Data on the sensor corrosion rate are available any time through GPRS connection or by a non-contact inductive reading without the need of retracting the logger from the exposure site....

Electrochemical corrosion potential monitoring in boiling water reactors

International Nuclear Information System (INIS)

Cowan, R.L.; Hettiarachchi, S.; Hale, D.H.; Law, R.J.

1998-01-01

The electrochemical corrosion potential (ECP) is defined as the measured voltage between a metal and a standard reference electrode converted to the standard hydrogen electrode (SHE) scale. This concept is shown schematically in Figure 1. The measurement of ECP is of primary importance for both evaluating the stress corrosion cracking susceptibility of a component and for assuring that the specification for hydrogen water chemistry, ECP < -230 mV, SHE is being met. In practice, only a limited number of measurement locations are available in the BWR and only a few reference electrode types are robust enough for BWR duty. Because of the radiolysis inherent in the BWR, local environment plays an important role in establishing the ECP of a component. This paper will address the strategies for obtaining representative measurements, given these stated limitations and constraints. The paper will also address the ECP monitoring strategies for the noble metal chemical addition process that is being implemented in BWRs to meet the ECP specification at low hydrogen injection rates. (author)

Magnetic Materials: Novel Monitors of Long-Term Evolution of Engineered Barrier Systems

Directory of Open Access Journals (Sweden)

Simon L. Harley

2016-12-01

Full Text Available Most safety cases for the deep geological disposal of radioactive waste are reliant on the swelling of bentonite in the engineered barrier system as it saturates with groundwater. Assurance of safety therefore requires effective monitoring of bentonite saturation. The time- and fluid-dependent corrosion of synthetic magnets embedded in bentonite is demonstrated here to provide a novel and passive means of monitoring saturation. Experiments have been conducted at 70 °C in which neo magnets, AlNiCo magnets, and ferrite magnets have been reacted with saline (NaCl, KCl, CaCl2 solutions and alkaline fluids (NaOH, KOH, Ca(OH2 solutions; pH = 12 in the presence of bentonite. Nd-Fe-B magnets undergo extensive corrosion that results in a dramatic change from ferromagnetic to superparamagnetic behaviour concomitant with bentonite saturation. AlNiCo magnets in saline solutions show corrosion but only limited decreases in their magnetic intensities, and ferrite magnets are essentially unreactive on the experimental timescales, retaining their initial magnetic properties. For all magnets the impact of their corrosion on bentonite swelling is negligible; alteration of bentonite is essentially governed by the applied fluid composition. In principle, synthetic magnet arrays can, with further development, be designed and embedded in bentonite to monitor its fluid saturation without compromising the integrity of the engineered barrier system itself.

Development of Advanced In-Situ Techniques for Chemistry Monitoring and Corrosion Mitigation in SCWO Environments

International Nuclear Information System (INIS)

Macdonald, D.D.

2000-01-01

Super Critical Water Oxidation (SCWO) is a promising technology for destroying highly toxic organic waste (including physiological agents) and for reducing the volume of DOE's low-level nuclear waste. The major problem inhibiting the wide implementation of SCWO is the lack of fundamental knowledge about various physico-chemical and corrosion processes that occur in SCW environments. In particular, the lack of experimental techniques for accurately monitoring important parameters, such as pH, corrosion potential and corrosion rate, has severely hampered the development of a quantitative understanding of the degradation of materials in this extraordinarily aggressive environment. Accordingly, the principal objective of the present program has been to develop new, innovative methods for accurately measuring parameters that characterize corrosion processes under super critical conditions

Investigation of monitoring technologies for heat transfer corrosion in reprocessing equipment

International Nuclear Information System (INIS)

Tsukatani, I.; Kiuchi, K.

2004-01-01

Two types of in-situ monitoring techniques using electrical resistance methods were developed for estimating the wall thinning of heat transfer tubes used in evaporators for Purex process on commercial reprocessing plants. The corrosion rate is accelerated with oxidizer ions formed by the thermal decomposition of nitric acid under heat flux. An in-situ corrosion sensor was developed for estimating the corrosion rate of heat transfer tubes using miniature heat transfer tube specimens under heat flux control. It is possible to simulate the heating condition as same as heat transfer tubes. The applicability was evaluated by setting it in gas-liquid separator in a mock-up evaporator for acid recovery. The sensitivity of electric resistance methods is increased with decreasing the residual thickness of probe tube. The other is the electrical potential drop method using direct current so-called the field signature method. It is applicable to estimate the corrosiveness of reprocessing nitric acid by setting it on the drain tube in evaporator. The sensitivity to the thinning rate of tubes wall machined artificially was obtained within ±10% to the wall thickness. It has the non-sensitive region nearly 0.1mm up to begin working. The practical applicability has been also evaluated by setting it in a mock-up evaporator. (author)

Galvanic Liquid Applied Coating System for Protection of Embedded Steel Surfaces from Corrosion

Science.gov (United States)

Curran, Joseph; MacDowell, Louis; Voska, N. (Technical Monitor)

2002-01-01

The corrosion of reinforcing steel in concrete is an insidious problem for the Kennedy Space Center, government agencies, and the general public. Existing corrosion protection systems on the market are costly, complex, and time-consuming to install, require continuous maintenance and monitoring, and require specialized skills for installation. NASA's galvanic liquid-applied coating offers companies the ability to conveniently protect embedded steel rebar surfaces from corrosion. Liquid-applied inorganic galvanic coating contains one ore more of the following metallic particles: magnesium, zinc, or indium and may contain moisture attracting compounds that facilitate the protection process. The coating is applied to the outer surface of reinforced concrete so that electrical current is established between metallic particles and surfaces of embedded steel rebar; and electric (ionic) current is responsible for providing the necessary cathodic protection for embedded rebar surfaces.

Corrosion problems and its prevention in nuclear industries

International Nuclear Information System (INIS)

Sakae, Yukio; Susukida, Hiroshi; Kowaka, Masamichi; Fujikawa, Hisao.

1979-01-01

29 nuclear power plants with 2.56 million kW output are expected to be in operation by 1985 in Japan. The main problems of corrosion in the nuclear reactors in operation at present and promising for the future are as follows: corrosion, denting and stress corrosion cracking in the steam generator tubes for PWRs, stress corrosion cracking in SUS pipings for BWRs, sodium corrosion and mass transfer in FBRs, high temperature gas corrosion in HTGRs, and interaction between coolant, blanket material and structural material in nuclear fusion reactors. In LWRs, the countermeasures based on the experiences in actual plants and the results of simulation tests have attained the good results. Various monitoring systems and the techniques for in-service inspection and preservice inspection have accomplished astonishing progress. These contributed largely to establish the reliability of nuclear power plants. The cases of troubles in primary and secondary systems, the experiences of the corrosion of steam generator tubes and the countermeasures, and the denting troubles occurred in USA and the trend of countermeasures in PWRs, the cases of stress corrosion cracking in SUS 304 and 316 pipings for BWRs, and the problems of various future reactors are described. Unexpected troubles often occur in practical plants of large capacity, therefore the method of predicting tests must be established, and the monitoring of safety must be thorough. (Kako, I.)

Monitoring and modeling stress corrosion and corrosion fatigue damage in nuclear reactors

International Nuclear Information System (INIS)

Andresen, P.L.; Ford, F.P.; Solomon, H.D.; Taylor, D.F.

1990-01-01

Stress corrosion and corrosion fatigue are significant problems in many industries, causing economic penalties from decreased plant availability and component repair or replacement. In nuclear power reactors, environmental cracking occurs in a wide variety of components, including reactor piping and steam generator tubing, bolting materials and pressure vessels. Life assessment for these components is complicated by the belief that cracking is quite irreproducible. Indeed, for conditions which were once viewed as nominally similar, orders of magnitude variability in crack growth rates are observed for stress corrosion and corrosion fatigue of stainless steels and low-alloy steels in 288 degrees C water. This paper shows that design and life prediction approaches are destined to be overly conservative or to risk environmental failure if life is predicted by quantifying only the effects of mechanical parameters and/or simply ignoring or aggregating environmental and material variabilities. Examples include the Nuclear Regulatory Commission (NRC) disposition line for stress-corrosion cracking of stainless steel in boiling water reactor (BWR) water and the American Society of Mechanical Engineers' Section XI lines for corrosion fatigue

Steamgenerators corrosion monitoring and chemical cleanings

International Nuclear Information System (INIS)

Otchenashev, G.

2001-01-01

One of the most important secondary side water chemistry objectives is optimization of chemistry conditions to reduce materials corrosion and their products transport into steam generators. Corrosion products (mainly iron and copper oxides) can form deposits on the SG's tubes and essentially decrease their operating resource. The transport of corrosion products by the constant flowrate of feed and blowdown water depends only on their content in these streams. All the internal surfaces (walls, collectors, tubes) were covered with the tough deposit firmly connected with the surface. Corrosion under this deposit was not detected. In some places sludge unconnected with the surface was detected. The lower tubes are located the more unconnected sludge was detected. On SG bottom near the hatch the sludge thickness was about 3 cm. (R.P.)

DEVELOPMENT OF NON-DESTRUCTIVE MONITORING SYSTEM FOR CHLORIDE PENETRATION INTO REINFORCED CONCRETE STRUCTURES

Directory of Open Access Journals (Sweden)

Antoni Antoni

2006-01-01

Full Text Available Reinforced concrete structures in marine environment are subjected to chloride penetration, which significantly degrades the structural performance due to the occurrence of corrosion in the steel reinforcement. The performance degradation of the structures would reduce the intended service life and caused higher maintenance and repair cost. Therefore, system to monitor chloride penetration into reinforced concrete before the starting corrosion of reinforcement is indispensable. An embedded probe system to detect chloride penetration into concrete was developed in Japan. This probe consists of a cementitious material body and some number of wires as sensors, which are set in the shallow ditches around the probe body. The system detect the chloride penetration by monitoring the initiation time of wire corrosion, it also has the advantages of continuous monitoring and early warning on the onset of corrosion in the reinforcement. However, the probe had not yet had high sensitivity for detecting critical chloride content in concrete. Therefore to increase its sensitivity, four types of improvements, namely partial coating of the wires, waterproofing on the probe body, filling the ditches with porous material and supplying small current on the wires were evaluated in this study. From the experimental result, it was observed that supplying small current and partial coating of the wires could improve the sensitivity of the probe significantly, while waterproofing treatment on the probe body and filling the ditches did not have significant contribution.

REMOTE DETECTION OF INTERNAL PIPELINE CORROSION USING FLUIDIZED SENSORS

Energy Technology Data Exchange (ETDEWEB)

Narasi Sridhar; Garth Tormoen; Ashok Sabata

2005-10-31

Pipelines present a unique challenge to monitoring because of the great geographical distances they cover, their burial depth, their age, and the need to keep the product flowing without much interruption. Most other engineering structures that require monitoring do not pose such combined challenges. In this regard, a pipeline system can be considered analogous to the blood vessels in the human body. The human body has an extensive ''pipeline'' through which blood and other fluids are transported. The brain can generally sense damage to the system at any location and alert the body to provide temporary repair, unless the damage is severe. This is accomplished through a vast network of fixed and floating sensors combined with a vast and extremely complex communication/decision making system. The project described in this report mimics the distributed sensor system of our body, albeit in a much more rudimentary fashion. Internal corrosion is an important factor in pipeline integrity management. At present, the methods to assess internal corrosion in pipelines all have certain limitations. In-line inspection tools are costly and cannot be used in all pipelines. Because there is a significant time interval between inspections, any impact due to upsets in pipeline operations can be missed. Internal Corrosion Direct Assessment (ICDA) is a procedure that can be used to identify locations of possible internal corrosion. However, the uncertainties in the procedure require excavation and location of damage using more detailed inspection tools. Non-intrusive monitoring techniques can be used to monitor internal corrosion, but these tools also require pipeline excavation and are limited in the spatial extent of corrosion they can examine. Therefore, a floating sensor system that can deposit at locations of water accumulation and communicate the corrosion information to an external location is needed. To accomplish this, the project is divided into four main

A novel capacitance sensor for fireside corrosion measurement

Science.gov (United States)

Ban, Heng; Li, Zuoping

2009-11-01

Fireside corrosion in coal-fired power plants is a leading mechanism for boiler tube failures. Online monitoring of fireside corrosion can provide timely data to plant operators for mitigation implementation. This paper presents a novel sensor concept for measuring metal loss based on electrical capacitance. Laboratory-scale experiments demonstrated the feasibility of design, fabrication, and operation of the sensor. The fabrication of the prototype sensor involved sputtering deposition of a thin metal coating with varying thickness on a ceramic substrate. Corrosion metal loss resulted in a proportional decrease in electrical capacitance of the sensor. Laboratory experiments using a muffle furnace with an oxidation environment demonstrated that low carbon steel coatings on ceramic substrate survived cyclic temperatures over 500 °C. Measured corrosion rates of sputtered coating in air had an Arrhenius exponential dependence on temperature, with metal thickness loss ranging from 2.0 nm/h at 200 °C to 2.0 μm/h at 400 °C. Uncertainty analysis indicated that the overall measurement uncertainty was within 4%. The experimental system showed high signal-to-noise ratio, and the sensor could measure submicrometer metal thickness changes. The laboratory experiments demonstrated that the sensor concept and measurement system are capable of short term, online monitoring of metal loss, indicating the potential for the sensor to be used for fireside corrosion monitoring and other metal loss measurement.

Corrosion technology. V. 1

International Nuclear Information System (INIS)

Khan, I.H.

1989-01-01

This book has been produced for dissemination of information on corrosion technology, corrosion hazards and its control. Chapter one of this book presents an overall view of the subject and chapter 2-5 deals with electrochemical basics, types of corrosion, pourbaix diagrams and form of corrosion. The author explains polarization/kinetics of corrosion, passivity, aqueous corrosion and corrosion testing and monitoring in 6-11 chapters. The author hopes it will provide incentive to all those interested in the corrosion technology. (A.B.)

Atmospheric corrosion Monitoring with Time-of-Wetness (TOW) sensor and Thin Film Electric Resistance (TFER) sensor

International Nuclear Information System (INIS)

Jung, Sung Won; Kim, Young Geun; Song, Hong Seok; Lee, Seung Min; Kho, Young Tai

2002-01-01

In this study, TOW sensor was fabricated with the same P. J. Serada's in NRC and was evaluated according to pollutant amount and wet/dry cycle. Laboratorily fabricated thin film electric resistance (TFER) probes were applied in same environment for the measurement of corrosion rate for feasibility. TOW sensor could not differentiate the wet and dry time especially at polluted environment like 3.5% NaCl solution. This implies that wet/dry time monitoring by means of TOW sensor need careful application on various environment. TFER sensor could produce instant atmospheric corrosion rate regardless of environment condition. And corrosion rate obtained by TFER sensor could be differentiated according to wet/dry cycle, wet/dry cycle time variation and solution chemistry. Corrosion behaviors of TFER sensor showed that corrosion could proceed even after wet cycle because of remained electrolyte at the surface

Magnetic Carpet Probe for Large Area Instant Crack/Corrosion Detection and Health Monitoring

International Nuclear Information System (INIS)

Sun Yushi; Ouyang Tianhe; Yang Xinle; Zhu Haiou

2007-01-01

Recently a new NDE tool, Magnet Carpet Probe (MCP), has been developed by Innovative Materials Testing Technologies, Inc. supported by FAA to meet the demands of large area crack/corrosion detection and health monitoring. MCP is a two-dimensional coil array built on a piece of very thin flexible printed circuit board. A two-dimensional electromagnetic scan is going on within the MCP placed on top of a metallic surface under inspection. Therefore, one can finish the inspection, without moving anything, and see the crack/corrosion identification image on the instrument screen in a few second. Recent test results show that it can detect 0.030 x 0.016'' EDM notches on a Titanium standard; 0.024'' ∼ 0.036: real cracks on titanium standards, as well as penetrate through a 0.040'' aluminum layer for corrosion detection

Corrosion Monitoring of PEO-Pretreated Magnesium Alloys

Energy Technology Data Exchange (ETDEWEB)

Gnedenkov, A. S.; Sinebryukhov, S. L.; Mashtalyar, D. V.; Gnedenkov, S. V.; Sergienko, V. I. [Institute of Chemistry, Vladivostok (Russian Federation)

2017-06-15

The MA8 alloy (formula Mg-Mn-Ce) has been shown to have greater corrosion stability than the VMD10 magnesium alloy (formula Mg-Zn-Zr-Y) in chloride-containing solutions by Scanning Vibrating Electrode Technique (SVET) and by optical microscopy, gravimetry, and volumetry. It has been established that the crucial factor for the corrosion activity of these samples is the occurrence of microgalvanic coupling at the sample surface. The peculiarities of the kinetics and mechanism of the corrosion in the local heterogeneous regions of the magnesium alloy surface were investigated by localized electrochemical techniques. The stages of the corrosion process in artificial defects in the coating obtained by plasma electrolytic oxidation (PEO) at the surface of the MA8 magnesium alloy were also studied. The analysis of the experimental data enabled us to determine that the corrosion process in the defect zone develops predominantly at the magnesium/coating interface. Based on the measurements of the corrosion rate of the samples with PEO and composite polymer-containing coatings, the best anticorrosion properties were displayed by the composite polymer-containing coatings.

Reliability and corrosion induced degradation of electronic system

International Nuclear Information System (INIS)

Tapas, V.K.; Varde, P.V.

2014-01-01

This paper describe the corrosion induced degradation of electronic system failures due to environmental conditions such as humidity, temperature, ionic or organic contaminants, residuals; etc. which can accelerates as electrochemical reaction and causes corrosion of electronic components, Corrosive gases and water vapours from humid condition come into contact with the base metal results in buildup of various chemical reaction products. Ionic contamination responsible for electrochemical reaction, forms soluble complexes with metals, it can degrade the protective oxide film that forms on the positively biased metallization and/or lead to change in the local pH. Deterioration of metal components or electronic circuitry due to electrochemical migration needs to be controlled in order to reduce the corrosion. With explosive increase in demand and miniaturization in electronic system resulted in smaller components, closer spacing and thinner metallic path, it is expected that the corrosion and deterioration of electronic components may become cause or concern. This paper summarises the current understanding of chemistry behind possible causes of corrosion of electronic devices and its failure mechanism. (author)

Design of a Remote Monitoring System for Evaluation of Corrosión in Reinforced Concrete Structures under Chloride Ion Attack

Directory of Open Access Journals (Sweden)

Roa-Rodríguez Guillermo

2015-09-01

Full Text Available In this paper it was designed and built a remote monitoring equipment that allows to obtain the corrosion potential in reinforcing steels embedded in reinforced concrete, which were previously subjected to chloride attack in a hostile environment. The monitoring system, based on ASTM standard C876-91, determines from 0% to 100% the probability of corrosion on the samples tested. The system provides ease of perform field installation, if there is cellular network coverage, and may be operated remotely using text messages to start and stop measurements, whose results are stored in a local data logger on microSD cards and then are sent via the general packet radio service (GPRS to a web server which allows to access to the data via a web page, where the test results can be seen graphically. The concrete samples used as reference for monitoring degradation were immersed in chloride ion (3.5% NaCl for 12 months. Data for corrosion potential were generated through the exposureconcrete interface, corresponding to a system with a 90% probability of corrosion.

Corrosion characteristics of several thermal spray cermet-coating/alloy systems

International Nuclear Information System (INIS)

Ashary, A.A.; Tucker, R.C. Jr.

1991-01-01

The corrosion characteristics of a thermal spray multiphase cermet coating can be quite complex. Factors such as porosity and galvanic effects between different phases in the coating and the substrate, as well as the inherent general and localized corrosion resistance of each phase, can play an important role. The present paper describes the corrosion of several cermet-coating/alloy systems as studied by a potentiodynamic cyclic polarization technique. The corrosion of these coating systems was found to be most often dominated by corrosion of the metallic phases in the coating or of the substrate alloy. (orig.)

Corrosion control in electric power plants

International Nuclear Information System (INIS)

Syrett, B.C.

1992-01-01

This paper reports that corrosion of components in power plants costs the US electric power utility industry billions of dollars each year. Through the Electric Power Research Institute's (EPRI) research and development, several approaches have been developed to reduce these huge costs. They include improved materials selection procedures, coatings, cathodic protection, inhibitors, removal of aggressive species from the environment, and on-line corrosion monitoring. In addition, as part of an on-going technology transfer effort, EPRI is developing databases and expert systems that will help utilities obtain corrosion information and guide them in materials selection and failure analysis

Heterogeneous tiny energy: An appealing opportunity to power wireless sensor motes in a corrosive environment

International Nuclear Information System (INIS)

Qiao, Guofu; Sun, Guodong; Li, Hui; Ou, Jinping

2014-01-01

Highlights: • Ultra-low ambient energy was scavenged to power the first of its kind wireless corrosion sensors. • Three feasible tiny-energy sources were exploited for long-term corrosion monitoring. • Automatic recharging control of heterogeneous tiny energy was proposed for human-free monitoring. • Corrosion itself was applied as an energy source to power the wireless corrosion-monitoring motes. - Abstract: Reinforcing steel corrosion is a significant factor leading to the durability deterioration of reinforced concrete (RC) structures. The on-line monitoring of the corrosion of RC structures in a long-term, human-free manner is not only valuable in industry, but also a significant challenge in academia. This paper presents the first of its kind corrosion-monitoring approach that only exploits three heterogeneous tiny energy sources to power commercial-off-the-shelf wireless sensor motes such that the corrosion-related data are automatically and autonomously captured and sent to users via wireless channels. We first investigated the availability of these three tiny energy sources: corrosion energy, a cement battery, and a weak solar energy. In particular, the two former energy sources inherently exist in RC structures and can be generated continually in the service-life of RC structures, which beneficial for the prospects of long-term corrosion monitoring. We then proposed a proof-of-concept prototype, which consisted of a Telosb wireless sensor mote and an energy harvester in order to evaluate the feasibility and effectiveness of the ultralow-power ambient energy as a type of power supply in corrosion monitoring applications. The critical metrics for the holographic monitoring of RC structures, including electrochemical noise, humidity and temperature, were successfully acquired and analysed using a post-processing program. This paper describes a unique and novel approach towards the realisation of smart structural monitoring and control system in the

Case histories of microbial induced corrosion

Energy Technology Data Exchange (ETDEWEB)

Birketveit, Oe.; Liengen, T.

2006-03-15

Recent years bacterial activity has caused process problems and corrosion on several of Hydro s installations in the North Sea. The process problems are related to iron sulphide formed in process equipment and increased oil in discharge water. The corrosion problem is seen in downstream pipelines made of carbon steel, where deposits and formation of biofilm cause the corrosion inhibitor to be ineffective. In most cases the bacteria reproduce in the topside system and especially in the reclaimed oil sump tank. The problems observed, related to bacterial activity, are often a result of how the content from the reclaimed oil sump tank is re-circulated to the process system. Process modifications, changes in biocide treatment strategy, sulphide measurements, cleaning strategy and bio monitoring are presented. (author) (tk)

Corrosion of Magnesium in Multimaterial System

Energy Technology Data Exchange (ETDEWEB)

Joshi, Vineet V.; Agnew, Sean

2017-08-16

The TMS Magnesium Committee has been actively involved in presenting cutting-edge research and development and the latest trends related to magnesium and its alloys to industry and academia. Topics including magnesium alloy development, applications, mechanism of deformation and corrosion, thermomechanical processing, modelling, etc. have been captured year after year through the Magnesium Technology symposium and conference proceedings at TMS and through special topics in JOM. Every year, based on the unanimous endorsement from the industry and academia, a topic is selected to address the latest developments within this subject in JOM. In continuation with last year’s coverage of Advances and Achievements in In-Situ Analysis of Corrosions and Structure–Property Relationship in Mg Alloys,[1] this year’s topic focuses on the Corrosion of Magnesium in Multimaterial Systems. Magnesium, the lightest of all the structural materials, has garnered much interest in the transportation, electronics packaging, defense equipments and industries alike and are more commonly being incorporated in multimaterial design concepts.[2-4] However, the application of the same is limited due to its highly corrosive nature, and understanding and mitigating the corrosion of magnesium has been a major research challenge.

Monitoring of corrosion rates of Fe-Cu alloys under wet/dry condition in weakly alkaline environments

International Nuclear Information System (INIS)

Kim, Je Kyoung; Nishikata, Atsushi; Tsuru, Tooru

2002-01-01

When the steel, containing scrap elements like copper, is used as reinforcing steel bars for concrete, the steel is exposed to alkaline environments. in this study, AC impedance technique has been applied to the monitoring of corrosion rates of iron and several Fe-Cu (0.4, 10wt%) alloys in a wet-dry cycle condition. The wet-dry cycle was conducted by exposure to alternate conditions of 1 hour-immersion in a simulated pH10 concrete solution (Ca(OH) 2 ) containing 0.01M NaCl and 3 hour-drying at 298K and 50%RH. The corrosion rate of the iron is greatly accelerated by the wet-dry cycles. Because the active FeOOH species, which are produced by the oxidation of Fe(II, III)oxide in air during drying, act as very strong oxidants to the corrosion in the wet condition. As the drying progresses, iron shows a large increase in the corrosion rate and a small shift of the corrosion potential to the positive values. This can be explained by acceleration of oxygen transport through the thin electrolyte layer In contrast to iron, the Fe-Cu alloys show low corrosion rates and the high corrosion potentials in whole cycles

Evaluation of atmospheric corrosion on electroplated zinc and zinc nickel coatings by Electrical Resistance (ER) Monitoring

DEFF Research Database (Denmark)

Møller, Per

2013-01-01

ER (Electrical Resistance) probes provide a measurement of metal loss, measured at any time when a metal is exposed to the real environment. The precise electrical resistance monitoring system can evaluate the corrosion to the level of nanometers, if the conductivity is compensated for temperature...... and magnetic fields. With this technique very important information about the durability of a new conversion coatings for aluminum, zinc and zinc alloys exposed to unknown atmospheric conditions can be gathered. This is expected to have a major impact on a number of industrial segments, such as test cars...

Corrosion of copper alloys in sulphide containing district heting systems

DEFF Research Database (Denmark)

Thorarinsdottir, R.I.; Maahn, Ernst Emanuel

1999-01-01

Copper and some copper alloys are prone to corrosion in sulphide containing geothermal water analogous to corrosion observed in district heating systems containing sulphide due to sulphate reducing bacteria. In order to study the corrosion of copper alloys under practical conditions a test...... was carried out at four sites in the Reykjavik District Heating System. The geothermal water chemistry is different at each site. The corrosion rate and the amount and chemical composition of deposits on weight loss coupons of six different copper alloys are described after exposure of 12 and 18 months......, respectively. Some major differences in scaling composition and the degree of corrosion attack are observed between alloys and water types....

ASSET, An Information System for Alloy Corrosion in High Temperature Gases

International Nuclear Information System (INIS)

R. C. John; A. D. Pelton; A. L. Young; W. T. Thompson; I. G. Wright

2001-01-01

A large database for corrosion data and a corrosion prediction information system for metals and alloys corroding in high-temperature gases have been created. Corrosion data for about 75 commercial alloys, 4600 corrosion data measurements, and six million exposure hours have been compiled into an information system, ASSET. ASSET allows prediction of sound metal thickness losses for metals and alloys corroding by several common corrosion mechanisms at high-temperatures as functions of gas composition, temperature, time, and alloy. This paper presents examples of predicted metal losses of alloys corroding in standard conditions for several corrosion mechanisms expected in high-temperature gases. ASSET also provides a comprehensive capability to analyze the thermochemical interactions between alloys, corrosion products and exposure conditions. Some of the uses of the data compilation and the corrosion prediction feature are illustrated for oxidizing, sulfidizing, sulfidizing/oxidizing , and carburizing conditions

Fibre Bragg grating sensors for reinforcement corrosion monitoring in civil engineering structures

International Nuclear Information System (INIS)

Grattan, S K T; Basheer, P; Taylor, S E; Zhao, W; Sun, T; Grattan, K T V

2007-01-01

Fibre optic strain sensors offer a number of advantages over the current electrical resistance type gauges, yet are not widely used in civil engineering applications. The use of fibre optic strain sensors (with a cross comparison with the output of electrical resistance gauges) to monitor the production of corrosion by-products in civil engineering concrete structures containing reinforcement bars has been investigated and results reported

Monitoring the residual life of atomic power station equipment based on the indices of stress-corrosion strength of constructional materials

International Nuclear Information System (INIS)

Stepanov, I.A.

1994-01-01

The properties of a constructional material determining life are strength, plasticity, and crack resistance. Loss of properties occurs as the result of corrosion, temperature action, actual and residual stresses, and neutron and gamma-radiation. Corrosion leads to a decrease in thickness, loss of density, changes in the composition and structure of the surface layers, and a reduction in strength, plasticity, and crack resistance of constructional materials. The influence of temperature on the loss of properties of materials is revealed as possible phase and structural transformations of the metal and the surface layers and a reduction in the stress-rupture, plastic, and thermal-fatigue properties. The actual and residual stresses not only strengthen the influence of corrosive media but also directly determine the stress-rupture strength and cyclic life. The influence of neutron and gamma-radiation is based o the change in composition of the corrosive medium (radiolysis), radiation embrittlement of the material, and the change in properties of the surface and oxide layers. The authors discuss the concepts and design of automated monitoring systems for determining the fitness of the components of on atomic power plant

Corrosion in the oil industry

Energy Technology Data Exchange (ETDEWEB)

Brondel, D [Sedco Forex, Montrouge (France); Edwards, R [Schlumberger Well Services, Columbus, OH (United States); Hayman, A [Etudes et Productions Schlumberger, Clamart (France); Hill, D [Schlumberger Dowell, Tulsa, OK (United States); Mehta, S [Schlumberger Dowell, St. Austell (United Kingdom); Semerad, T [Mobil Oil Indonesia, Inc., Sumatra (Indonesia)

1994-04-01

Corrosion costs the oil industry billions of dollars a year, a fact that makes the role of the corrosion engineer an increasingly important one. Attention is paid to how corrosion affects every aspect of exploration and production, from offshore rigs to casing. Also the role of corrosion agents such as drilling and production fluids is reviewed. Methods of control and techniques to monitor corrosion are discussed, along with an explanation of the chemical causes of corrosion. 21 figs., 32 refs.

Corrosion of structural materials for Generation IV systems

International Nuclear Information System (INIS)

Balbaud-Celerier, F.; Cabet, C.; Courouau, J.L.; Martinelli, L.; Arnoux, P.

2009-01-01

The Generation IV International Forum aims at developing future generation nuclear energy systems. Six systems have been selected for further consideration: sodium-cooled fast reactor (SFR), gas-cooled fast reactor (GFR), lead-cooled fast reactor (LFR), molten salt reactor (MSR), supercritical water-cooled reactor (SCWR) and very high temperature reactor (VHTR). CEA, in the frame of a national program, of EC projects and of the GIF, contributes to the structural materials developments and research programs. Particularly, corrosion studies are being performed in the complex environments of the GEN IV systems. As a matter of fact, structural materials encounter very severe conditions regarding corrosion concerns: high temperatures and possibly aggressive chemical environments. Therefore, the multiple environments considered require also a large diversity of materials. On the other hand, the similar levels of working temperatures as well as neutron spectrum imply also similar families of materials for the various systems. In this paper, status of the research performed in CEA on the corrosion behavior of the structural material in the different environments is presented. The materials studied are either metallic materials as austenitic (or Y, La, Ce doped) and ferrito-martensitic steels, Ni base alloys, ODS steels, or ceramics and composites. In all the environments studied, the scientific approach is identical, the objective being in all cases the understanding of the corrosion processes to establish recommendations on the chemistry control of the coolant and to predict the long term behavior of the materials by the development of corrosion models. (author)

The FSM technology -- Operational experience and improvements in local corrosion analysis

International Nuclear Information System (INIS)

Stroemmen, R.; Horn, H.; Gartland, P.O.; Wold, K.

1996-01-01

FSM (Field Signature Method) is a non-intrusive monitoring technique based on a patented principle, developed for the purpose of detection and monitoring of both general and localized corrosion, erosion and cracking in steel and metal structures, piping systems and vessels. Since 1991 FSM has been used for a wide range of applications e.g. for buried and open pipelines, process piping offshore, subsea pipelines and flowlines, applications in the nuclear power industry and in materials research in general. This paper describes typical applications of the FSM technology, and presents operational experience from some of the landbased and subsea installations. The paper also describes recent enhancements in the FSM technology and in the analysis of FSM readings, allowing for monitoring and detailed quantification of pitting and mesa corrosion, and of corrosion in welds

Monitoring dc stray current corrosion at sheet pile structures

NARCIS (Netherlands)

Peelen, W.H.A.; Neeft, E.A.C.; Leegwater, G.; Kanten-Roos, W. van; Courage, W.M.G.

2012-01-01

Steel is discarded by railway owners as a material for underground structures near railway lines, due to uncertainty over increased corrosion by DC stray currents stemming from the traction power system. This paper presents a large scale field test in which stray currents interference of a sheet

ChemAND - a system health monitor for plant chemistry

Energy Technology Data Exchange (ETDEWEB)

Turner, C.W.; Mitchel, G.R.; Tosello, G.; Balakrishnan, P.V.; McKay, G.; Thompson, M. [Atomic Energy of Canada Limited, Chalk River, Ontario (Canada); Dundar, Y.; Bergeron, M.; Laporte, R. [Hydro-Quebec, Groupe Chimie, Centrale Nucleaire Gentilly-2, Gentilly, Quebec (Canada)

2001-03-01

Effective management of plant systems throughout their lifetime requires much more than data acquisition and display - it requires that the plant's system health be continually monitored and managed. AECL has developed a System Health Monitor called ChemAND for CANDU plant chemistry. ChemAND, a Chemistry ANalysis and Diagnostic system, monitors key chemistry parameters in the heat transport system, moderator-cover gas, annulus gas, and the steam cycle during full-power operation. These parameters can be used as inputs to models that calculate the effect of current plant operating conditions on the present and future health of the system. Chemistry data from each of the systems are extracted on a regular basis from the plant's Historical Data Server and are sorted according to function, e.g., indicators for condenser in-leakage, air in-leakage, heavy water leakage into the annulus gas, fuel failure, etc. Each parameter is conveniently displayed and is trended along with its alarm limits. ChemAND currently includes two analytical models developed for the balance-of-plant. The first model, ChemSolv, calculates crevice chemistry conditions in the steam generator (SG) from either the SG blowdown chemistry conditions or from a simulated condenser leak. This information can be used by plant staff to evaluate the susceptibility of the SG tubes to crevice corrosion. ChemSolv also calculates chemistry conditions throughout the steam-cycle system as determined by the transport of volatile species such as ammonia, hydrazine, morpholine, and oxygen. The second model, SLUDGE, calculates the deposit loading and distribution in the SG as a function of time, based on concentrations of corrosion product in the final feedwater for both normal and start-up conditions. Operations personnel can use this information to predict where to inspect and when to clean. (author)

ChemAND - a system health monitor for plant chemistry

International Nuclear Information System (INIS)

Turner, C.W.; Mitchell, G.R.; Tosello, G.; Balakrishnan, P.V.; McKay, G.; Thompson, M.; Dundar, Y.; Bergeron, M.; Laporte, R.

2001-01-01

Effective management of plant systems throughout their lifetime requires much more than data acquisition and display-it requires that the plant's system health be continually monitored and managed. AECL has developed a System Health Monitor called ChemAND for CANDU plant chemistry. ChemAND, a Chemistry ANalysis and Diagnostic system, monitors key chemistry parameters in the heat transport system, moderator-cover gas, annulus gas, and the steam cycle during full-power operation. These parameters can be used as inputs to models that calculate the effect of current plant operating conditions on the present and future health of the system. Chemistry data from each of the systems are extracted on a regular basis from the plant's Historical Data Server and are sorted according to function, e.g., indicators for condenser in-leakage, air in-leakage, heavy water leakage into the annulus gas, fuel failure, etc. Each parameter is conveniently displayed and is trended along with its alarm limits. ChemAND currently includes two analytical models developed for the balance-of-plant. The first model, ChemSolv, calculates crevice chemistry conditions in the steam generator (SG) from either the SG blowdown chemistry conditions or from a simulated condenser leak. This information can be used by plant staff to evaluate the susceptibility of the SG tubes to crevice corrosion. ChemSolv also calculates chemistry conditions throughout the steam cycle system, as determined by the transport of volatile species such as ammonia, hydrazine, morpholine, and oxygen. The second model, SLUDGE, calculates the deposit loading and distribution in the SG as a function of time, based on concentrations of corrosion product in the final feedwater for both normal and start-up conditions. Operations personnel can use this information to predict where to inspect and when to clean. (author)

ChemAND - a system health monitor for plant chemistry

International Nuclear Information System (INIS)

Turner, C.W.; Mitchel, G.R.; Tosello, G.; Balakrishnan, P.V.; McKay, G.; Thompson, M.; Dundar, Y.; Bergeron, M.; Laporte, R.

2001-03-01

Effective management of plant systems throughout their lifetime requires much more than data acquisition and display - it requires that the plant's system health be continually monitored and managed. AECL has developed a System Health Monitor called ChemAND for CANDU plant chemistry. ChemAND, a Chemistry ANalysis and Diagnostic system, monitors key chemistry parameters in the heat transport system, moderator-cover gas, annulus gas, and the steam cycle during full-power operation. These parameters can be used as inputs to models that calculate the effect of current plant operating conditions on the present and future health of the system. Chemistry data from each of the systems are extracted on a regular basis from the plant's Historical Data Server and are sorted according to function, e.g., indicators for condenser in-leakage, air in-leakage, heavy water leakage into the annulus gas, fuel failure, etc. Each parameter is conveniently displayed and is trended along with its alarm limits. ChemAND currently includes two analytical models developed for the balance-of-plant. The first model, ChemSolv, calculates crevice chemistry conditions in the steam generator (SG) from either the SG blowdown chemistry conditions or from a simulated condenser leak. This information can be used by plant staff to evaluate the susceptibility of the SG tubes to crevice corrosion. ChemSolv also calculates chemistry conditions throughout the steam-cycle system as determined by the transport of volatile species such as ammonia, hydrazine, morpholine, and oxygen. The second model, SLUDGE, calculates the deposit loading and distribution in the SG as a function of time, based on concentrations of corrosion product in the final feedwater for both normal and start-up conditions. Operations personnel can use this information to predict where to inspect and when to clean. (author)

Pilot-scale cooling tower to evaluate corrosion, scaling, and biofouling control strategies for cooling system makeup water.

Science.gov (United States)

Chien, S H; Hsieh, M K; Li, H; Monnell, J; Dzombak, D; Vidic, R

2012-02-01

Pilot-scale cooling towers can be used to evaluate corrosion, scaling, and biofouling control strategies when using particular cooling system makeup water and particular operating conditions. To study the potential for using a number of different impaired waters as makeup water, a pilot-scale system capable of generating 27,000 kJ∕h heat load and maintaining recirculating water flow with a Reynolds number of 1.92 × 10(4) was designed to study these critical processes under conditions that are similar to full-scale systems. The pilot-scale cooling tower was equipped with an automatic makeup water control system, automatic blowdown control system, semi-automatic biocide feeding system, and corrosion, scaling, and biofouling monitoring systems. Observed operational data revealed that the major operating parameters, including temperature change (6.6 °C), cycles of concentration (N = 4.6), water flow velocity (0.66 m∕s), and air mass velocity (3660 kg∕h m(2)), were controlled quite well for an extended period of time (up to 2 months). Overall, the performance of the pilot-scale cooling towers using treated municipal wastewater was shown to be suitable to study critical processes (corrosion, scaling, biofouling) and evaluate cooling water management strategies for makeup waters of complex quality.

Corrosion behaviour of materials selected for FMIT lithium system

Energy Technology Data Exchange (ETDEWEB)

Bazinet, G.D.; Brehm, W.F.

1983-09-01

The corrosion behavior of selected materials in a liquid lithium environment was studied in support of system and component designs for the Fusion Materials Irradiation Test (FMIT) Facility. Testing conditions ranged from about 3700 to about6500 hours of exposure to flowing lithium at temperatures from 230/sup 0/ to 270/sup 0/C and static lithium at temperatures from 200/sup 0/ to 500/sup 0/C. Principal areas of investigation included lithium corrosion/erosion effects on FMIT lithium system baseline and candidate materials. Material coupons and full-size prototypic components were evaluated to determine corrosion rates, fatigue crack growth rates, structural compatibility, and component acceptability for the lithium system. Based on the results of these studies, concerns regarding system materials and component designs were satisfactorily resolved to support a 20-year design life requirement for the FMIT lithium system.

Corrosion behaviour of materials selected for FMIT lithium system

International Nuclear Information System (INIS)

Bazinet, G.D.; Brehm, W.F.

1983-01-01

The corrosion behavior of selected materials in a liquid lithium environment was studied in support of system and component designs for the Fusion Materials Irradiation Test (FMIT) Facility. Testing conditions ranged from about 3700 to about6500 hours of exposure to flowing lithium at temperatures from 230 0 to 270 0 C and static lithium at temperatures from 200 0 to 500 0 C. Principal areas of investigation included lithium corrosion/erosion effects on FMIT lithium system baseline and candidate materials. Material coupons and full-size prototypic components were evaluated to determine corrosion rates, fatigue crack growth rates, structural compatibility, and component acceptability for the lithium system. Based on the results of these studies, concerns regarding system materials and component designs were satisfactorily resolved to support a 20-year design life requirement for the FMIT lithium system

Dynamic system for the evaluation of CIM monitoring and control techniques; Sistema dinamico para avaliacao de tecnicas de monitoracao e controle da CIM

Energy Technology Data Exchange (ETDEWEB)

Penna, Monica de Oliveira [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas (CENPES). Biotecnologia e Ecossistemas]. E-mail: mpena@cenpes.petrobras.com.br; Baptista, Walmar; Brito, Rosane Fernandes de [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas (CENPES). Tecnologia de Materiais, Equipamentos e Corrosao]. E-mails: walmar@cenpes.petrobras.com.br; rosanef@cenpes.petrobras.com.br; Silva, Edilson Domingos da; Nascimento, Juliana Rangel do [Fundacao Gorceix, Ouro Preto, MG (Brazil)]. E-mails: edilson@cenpes.petrobras.com.br; julianarn@cenpes.petrobras.com.br; Coutinho, Claudia M.L.M. [Universidade Federal Fluminense (UFF), Niteroi, RJ (Brazil). Inst. de Biologia. Dept. de Biologia Celular e Molecular

2002-03-01

In general, the two main problems associated to the water injection system for secondary petroleum recovery are the corrosion control and the decrease in solid injection in the reservoir. Corrosion problems in injection water systems may have abiotic as well as biotic causes, and the occurrence of reservoir plugs can result from the injection of particles (suspended solids as well as corrosion products), bacteria and fouling formation. Due to the need to implement a methodology for the evaluation of abiotic and biotic corrosive processes, monitoring techniques and MIC control in a dynamic system, an apparatus was built that simulates the characteristics of a water injection system. The apparatus allows monitoring and control of the parameters that, when varied, may influence the performance of the quality of the injected water. The dynamic system was designed to simulate as precisely as possible the conditions that allow the SRB and heterotrophic bacteria to create fouling in a water injection system. This article discusses the dynamic system, analytical methods and some preliminary results. (author)

Design of acoustic emission monitoring system based on VC++

Science.gov (United States)

Yu, Yang; He, Wei

2015-12-01

At present, a lot of companies at home and abroad have researched and produced a batch of specialized monitoring instruments for acoustic emission (AE). Most of them cost highly and the system function exists in less stable and less portability for the testing environment and transmission distance and other aspects. Depending on the research background and the status quo, a dual channel intelligent acoustic emission monitoring system was designed based on Microsoft Foundation Classes in Visual Studio C++ to solve some of the problems in the acoustic emission research and meet the needs of actual monitoring task. It contains several modules such as main module, acquisition module, signal parameters setting module and so on. It could give out corrosion AE waveform and signal parameters results according to the main menu selected parameters. So the needed information could be extracted from the experiments datum to solve the problem deeply. This soft system is the important part of AE detection g system.

Evaluation of several corrosion protective coating systems on aluminum

Science.gov (United States)

Higgins, R. H.

1981-01-01

A study of several protective coating systems for use on aluminum in seawater/seacoast environments was conducted to review the developments made on protective coatings since early in the Space Shuttle program and to perform comparative studies on these coatings to determine their effectiveness for providing corrosion protection during exposure to seawater/seacoast environments. Panels of 2219-T87 aluminum were coated with 21 different systems and exposed to a 5 percent salt spray for 4000 hr. Application properties, adhesion measurements, heat resistance and corrosion protection were evaluated. For comparative studies, the presently specified Bostik epoxy system used on the SRB structures was included. Results of these tests indicate four systems with outstanding performance and four additional systems with protection almost as good. These systems are based on a chromated pretreatment, a chromate epoxy primer, and a polyurethane topcoat. Consideration for one of these systems should be included for those applications where superior corrosion protection for aluminum surfaces is required.

Corrosion monitoring of iron, protected by an organic coating, with the aid of impedance measurements

International Nuclear Information System (INIS)

Hubrecht, J.; Piens, M.; Vereecken, J.

1984-01-01

The ac impedance measurement has proved to be a useful electrochemical technique for mainly qualitative studies of electrochemical and corrosion systems. Even for complicated systems such as coated metals in corrosive environments this technique has been used with success. The system chosen for the present study is an ARMCO iron plate, coated with a SrCrO 4 -pigmented styrene acrylic polymer, and immersed for several weeks in an aqueous NaCl solution. Impedance measurements analyze a system under test into its constituting phenomena. The dependence of system parameters on coating layer thickness, NaCl concentration, and pigmentation of the coating during the immersion time provides insight into the corrosion and protection mechanisms at the coating/metal interface, besides the behavior of the coating itself

Muscular condition monitoring system using fiber bragg grating sensors

International Nuclear Information System (INIS)

Kim, Heon Young; Lee, Jin Hyuk; Kim, Dae Hyun

2014-01-01

Fiber optic sensors (FOS) have advantages such as electromagnetic interference (EMI) immunity, corrosion resistance and multiplexing capability. For these reasons, they are widely used in various condition monitoring systems (CMS). This study investigated a muscular condition monitoring system using fiber optic sensors (FOS). Generally, sensors for monitoring the condition of the human body are based on electro-magnetic devices. However, such an electrical system has several weaknesses, including the potential for electro-magnetic interference and distortion. Fiber Bragg grating (FBG) sensors overcome these weaknesses, along with simplifying the devices and increasing user convenience. To measure the level of muscle contraction and relaxation, which indicates the muscle condition, a belt-shaped FBG sensor module that makes it possible to monitor the movement of muscles in the radial and circumferential directions was fabricated in this study. In addition, a uniaxial tensile test was carried out in order to evaluate the applicability of this FBG sensor module. Based on the experimental results, a relationship was observed between the tensile stress and Bragg wavelength of the FBG sensors, which revealed the possibility of fabricating a muscular condition monitoring system based on FBG sensors.

Muscular condition monitoring system using fiber bragg grating sensors

Energy Technology Data Exchange (ETDEWEB)

Kim, Heon Young; Lee, Jin Hyuk; Kim, Dae Hyun [Seoul National University of Technology, Seoul (Korea, Republic of)

2014-10-15

Fiber optic sensors (FOS) have advantages such as electromagnetic interference (EMI) immunity, corrosion resistance and multiplexing capability. For these reasons, they are widely used in various condition monitoring systems (CMS). This study investigated a muscular condition monitoring system using fiber optic sensors (FOS). Generally, sensors for monitoring the condition of the human body are based on electro-magnetic devices. However, such an electrical system has several weaknesses, including the potential for electro-magnetic interference and distortion. Fiber Bragg grating (FBG) sensors overcome these weaknesses, along with simplifying the devices and increasing user convenience. To measure the level of muscle contraction and relaxation, which indicates the muscle condition, a belt-shaped FBG sensor module that makes it possible to monitor the movement of muscles in the radial and circumferential directions was fabricated in this study. In addition, a uniaxial tensile test was carried out in order to evaluate the applicability of this FBG sensor module. Based on the experimental results, a relationship was observed between the tensile stress and Bragg wavelength of the FBG sensors, which revealed the possibility of fabricating a muscular condition monitoring system based on FBG sensors.

Drinking water quality assessment and corrosion mitigation in the hospital water supply system of Chacas Village (Peru

Directory of Open Access Journals (Sweden)

Riccardo Bigoni

2014-07-01

Full Text Available Rural hospitals in developing countries often lack appropriate water treatments to assure their water needs. In these facilities, due to water different uses and its use with medical equipment, water quality problems can cause very hazardous situations. In particular, corrosion of water distribution systems is a common issue that can cause unwanted changes in water quality and failures of the distribution system’s pipes. These considerations suggest that a complete monitoring program and water treatments to control and guarantee the water quality would be required in each health-care facility. This study assessed the quality of the water at the rural hospital of Chacas (Peru as measured via specific physical-chemical and microbiological parameters. The results show that the chemical and microbiological qualities of the water generally worsen from catchment to the hospital’s taps. Moreover, this work investigated the effects of a dolomite limestone filter installed to adjust the quality of the water distributed at the hospital and thereby mitigate the water’s corrosiveness. Corrosion indices were calculated to provide useful information on the water’s corrosiveness and positive results were obtained in reducing corrosiveness after the installation of the dolomite filter.

A non-destructive test method to monitor corrosion products and corrosion-induced cracking in reinforced cement based materials

DEFF Research Database (Denmark)

Michel, Alexander; Pease, Bradley Justin; Peterova, Adela

2011-01-01

) was conducted to describe the impact of water-to-cement ratio and corrosion current density (i.e., corrosion rate) on the reinforcement corrosion process. Focus was placed, in particular on the determination of the corrosion accommodating region (CAR) and time to corrosion-induced cracking. Experimental results...... showed that x-ray attenuation measurements allow determination of the actual concentrations of corrosion products averaged through the specimen thickness. The total mass loss of steel measured by x-ray attenuation was found to be in very good agreement with the calculated mass loss obtained by Faraday......’s law. Furthermore, experimental results demonstrated that the depth of penetration of corrosion products as well as time to corrosion-induced cracking is varying for the different water-to-cement ratios and applied corrosion current densities....

Electrochemical noise measurements of steel corrosion in the molten NaCl-K2SO4 system

DEFF Research Database (Denmark)

Cappeln, Frederik Vilhelm; Bjerrum, Niels; Petrushina, Irina

2005-01-01

-called active corrosion (i.e., the corrosion proceeds with no passivation due to the influence of chlorine), characterized by the formation of volatile metal chlorides as a primary corrosion product. It was found possible to obtain an empirical separation of general and intergranular corrosion using kurtosis (a......Electrochemical noise measurements have been carried out on AISI347, 10CrMo910, 15Mo3, and X20CrMoV121 steels in molten NaCl-K2SO4 at 630 degrees C. Different types of current noise have been identified for pitting, intergranular and peeling corrosion. The corrosion mechanism was the so...... statistical parameter calculated from the electrochemical noise data). It was found that average kurtosis values above 6 indicated intergranular corrosion and average values below 6 indicated general corrosion. The response time for localized corrosion detection in in-plant monitoring was approximately 90 min...

Corrosion/94 conference papers

International Nuclear Information System (INIS)

Anon.

1994-01-01

The approximately 500 papers from this conference are divided into the following sections: Rail transit systems--stray current corrosion problems and control; Total quality in the coatings industry; Deterioration mechanisms of alloys at high temperatures--prevention and remediation; Research needs and new developments in oxygen scavengers; Computers in corrosion control--knowledge based system; Corrosion and corrosivity sensors; Corrosion and corrosion control of steel reinforced concrete structures; Microbiologically influenced corrosion; Practical applications in mitigating CO 2 corrosion; Mineral scale deposit control in oilfield-related operations; Corrosion of materials in nuclear systems; Testing nonmetallics for life prediction; Refinery industry corrosion; Underground corrosion control; Mechanisms and applications of deposit and scale control additives; Corrosion in power transmission and distribution systems; Corrosion inhibitor testing and field application in oil and gas systems; Decontamination technology; Ozone in cooling water applications, testing, and mechanisms; Corrosion of water and sewage treatment, collection, and distribution systems; Environmental cracking of materials; Metallurgy of oil and gas field equipment; Corrosion measurement technology; Duplex stainless steels in the chemical process industries; Corrosion in the pulp and paper industry; Advances in cooling water treatment; Marine corrosion; Performance of materials in environments applicable to fossil energy systems; Environmental degradation of and methods of protection for military and aerospace materials; Rail equipment corrosion; Cathodic protection in natural waters; Characterization of air pollution control system environments; and Deposit-related problems in industrial boilers. Papers have been processed separately for inclusion on the data base

Scanning reference electrode techniques in localized corrosion

International Nuclear Information System (INIS)

Isaacs, H.S.; Vyas, B.

1979-04-01

The principles, advantages, and implementations of scanning reference electrode techniques are reviewed. Data related to pitting, intergranular corrosion, welds and stress corrosion cracking are presented. The technique locates the position of localized corrosion and can be used to monitor the development of corrosion and changes in the corrosion rate under a wide range of conditions

Simulation of Deposition the Corrosion Waste in a Water Distribution System

Directory of Open Access Journals (Sweden)

Peráčková Jana

2013-04-01

Full Text Available In water distribution systems can be found particles of rust and other mechanical contaminants. The particles are deposited in locations where the low velocity of water flow. Where a can cause the pitting corrosion. Is a concern in the systems made of galvanized steel pipes. The contribution deals with CFD (Computational Fluid Dynamics simulations of water flow and particles deposition in water distribution system. CFD Simulations were compared with the corrosive deposits in real pipeline. Corrosion is a spontaneous process of destruction of metal material due to electrochemical reactions of metal with the aggressive surrounding. Electrochemical corrosion is caused by the thermodynamic instability of metal and therefore can not be completely suppress, it can only influence the speed of corrosion. The requirement is to keep metal properties during the whole its lifetime. Requested service lifetime the water pipe according to EN 806-2 is 50 years.

Strontium concentrations in corrosion products from residential drinking water distribution systems.

Science.gov (United States)

Gerke, Tammie L; Little, Brenda J; Luxton, Todd P; Scheckel, Kirk G; Maynard, J Barry

2013-05-21

The United States Environmental Protection Agency (US EPA) will require some U.S. drinking water distribution systems (DWDS) to monitor nonradioactive strontium (Sr(2+)) in drinking water in 2013. Iron corrosion products from four DWDS were examined to assess the potential for Sr(2+) binding and release. Average Sr(2+) concentrations in the outermost layer of the corrosion products ranged from 3 to 54 mg kg(-1) and the Sr(2+) drinking water concentrations were all ≤0.3 mg L(-1). Micro-X-ray adsorption near edge structure spectroscopy and linear combination fitting determined that Sr(2+) was principally associated with CaCO3. Sr(2+) was also detected as a surface complex associated with α-FeOOH. Iron particulates deposited on a filter inside a home had an average Sr(2+) concentration of 40.3 mg kg(-1) and the associated drinking water at a tap was 210 μg L(-1). The data suggest that elevated Sr(2+) concentrations may be associated with iron corrosion products that, if disturbed, could increase Sr(2+) concentrations above the 0.3 μg L(-1) US EPA reporting threshold. Disassociation of very small particulates could result in drinking water Sr(2+) concentrations that exceed the US EPA health reference limit (4.20 mg kg(-1) body weight).

Control of corrosive bacterial community by bronopol in industrial water system.

Science.gov (United States)

Narenkumar, Jayaraman; Ramesh, Nachimuthu; Rajasekar, Aruliah

2018-01-01

Ten aerobic corrosive bacterial strains were isolated from a cooling tower water system (CWS) which were identified based on the biochemical characterization and 16S rRNA gene sequencing. Out of them, dominant corrosion-causing bacteria, namely, Bacillus thuringiensis EN2, Terribacillus aidingensis EN3, and Bacillus oleronius EN9, were selected for biocorrosion studies on mild steel 1010 (MS) in a CWS. The biocorrosion behaviour of EN2, EN3, and EN9 strains was studied using immersion test (weight loss method), electrochemical analysis, and surface analysis. To address the corrosion problems, an anti-corrosive study using a biocide, bronopol was also demonstrated. Scanning electron microscopy and Fourier-transform infrared spectroscopy analyses of the MS coupons with biofilm developed after exposure to CWS confirmed the accumulation of extracellular polymeric substances and revealed that biofilms was formed as microcolonies, which subsequently cause pitting corrosion. In contrast, the biocide system, no pitting type of corrosion, was observed and weight loss was reduced about 32 ± 2 mg over biotic system (286 ± 2 mg). FTIR results confirmed the adsorption of bronopol on the MS metal surface as protective layer (co-ordination of NH 2 -Fe 3+ ) to prevent the biofilm formation and inhibit the corrosive chemical compounds and thus led to reduction of corrosion rate (10 ± 1 mm/year). Overall, the results from WL, EIS, SEM, XRD, and FTIR concluded that bronopol was identified as effective biocide and corrosion inhibitor which controls the both chemical and biocorrosion of MS in CWS.

Corrosion surveillance of the chemical decontamination process in Kuosheng nuclear power plant

International Nuclear Information System (INIS)

Wang, L.H.

2002-01-01

The Piping Recirculation System (RRS) and reactor water clean-up system (RWCU) of Kuosheng Nuclear Power Plant of Taiwan Power Company were decontaminated by CORD process of Framatome ANP GmbH during the outage at October 2001. This is the first time that CORD process was adopted and applied in Taiwan Nuclear Power Plant. To verify minor corrosion damage and correct process control, the material corrosion condition was monitored during all the stages of the chemical decontamination work. Three kinds of specimen were adopted in this corrosion monitoring, including corrosion coupons for weight loss measurements, electrochemical specimens for on-line corrosion monitoring, and WOL specimens (wedge opening loaded) for stress corrosion evaluation. The measured metal losses from nine coupon materials did not reveal any unexpected or intolerable high corrosion damage from the CORD UV or CORD CS processes. The coupon materials included type 304 stainless steel (SS) with sensitized and as-received thermal history, type 308 weld filler, type CF8 cast SS, nickel base alloy 182 weld filler, Inconel 600, Stellite 6 hard facing alloy, NOREM low cobalt hard facing alloy, and A106B carbon steel (CS). The electrochemical noise (ECN) measurements from three-electrode electrochemical probe precisely depicted the metal corrosion variation with the decontamination process change. Most interestingly, the estimated trend of accumulated metal loss is perfectly corresponding to the total removed activities. The ECN measurements were also used for examining the effect of different SS oxide films pre-formed in NWC and HWC on the decontamination efficiency, and for evaluating the galvanic effect of CS with SS. The existing cracks did not propagate further during the decontamination. The average decontamination factors achieved were 50.8 and 4.2 respectively for RRS and RWCU. (authors)

A review of fiber-optic corrosion sensor in civil engineering

Science.gov (United States)

Luo, Dong; Li, Junnan; Li, Yuanyuan

2018-05-01

Fiber-optical corrosion sensor (FOCS) is the research hotspot of corrosion monitoring sensor in recent years. It has the advantages of lightness, simplicity, anti-electromagnetic interference and distributed measurement, so it has an attractive application prospect. In this paper, the mechanism of metal corrosion is introduced. Several common methods for detecting optical fiber corrosion sensors are presented, and the latest progress of optical fiber corrosion sensors in recent years is described. We need to design a set of sensor devices that can directly monitor the corrosion of reinforcing steel bars directly, and propose a method of time dependent reliability assessment based on monitoring data, so as to form a complete research path.

Failure Modes in Concrete Repair Systems due to Ongoing Corrosion

Directory of Open Access Journals (Sweden)

Mladena Luković

2017-01-01

Full Text Available Corrosion of steel reinforcement is the main cause of deterioration in reinforced concrete structures. It can result in cracking and spalling of the concrete cover. After the damaged cover is repaired, reinforcement corrosion might continue and even accelerate. While the development of the corrosion cell is difficult to control, the damage can be possibly delayed and controlled by use of a suitable repair material. The lattice fracture model is used in this paper to investigate the performance of strain hardening cementitious composite (SHCC in concrete repair systems exposed to ongoing corrosion. Numerical results were verified by experimental tests when SHCC, nonreinforced material (repair mortar, and commercial repair mortar are used as repair materials. In experiments, reinforcement bars (surrounded by a repair material were exposed to accelerated corrosion tests. The influence of the substrate surface preparation, the type of repair material, the interface, and the substrate strength on the resulting damage and failure mode of repair systems are discussed. In general, SHCC repair enables distributed cracking with small crack widths, up to several times smaller compared to repair mortar. Furthermore, more warning signs prior to the final failure are present in the SHCC repair system.

An expert system for microbiologically influenced corrosion

International Nuclear Information System (INIS)

Carney, C.E.; Licina, G.J.

1991-01-01

Microbiologically Influenced Corrosion (MIC) is a damage mechanism that can cause serious degradation of service water system components. MIC can be particularly insidious since damage can occur very quickly, even in environments otherwise resistant to corrosion. Plant operations or maintenance personnel or system engineers typically do not have sufficient expertise to predict when and where MIC may occur or what methods of treatment are effective. An expert system (MICPro) has been devised which provides a tool for utilities to predict where MIC will occur, which systems or components are most susceptible, how operating parameters may affect vulnerability, and how to implement corrective and preventative measures. The system is designed to be simple to use: required inputs are common system parameters and results are presented as numbers from 1 to 10 indicating the likelihood of damage due to the given input. In this paper the structure and operation of the system is described, and future refinements are discussed

Remote measurement of corrosion using ultrasonic techniques

International Nuclear Information System (INIS)

Garcia, K.M.; Porter, A.M.

1995-02-01

Supercritical water oxidation (SCWO) technology has the potential of meeting the US Department of Energy's treatment requirements for mixed radioactive waste. A major technical constraint of the SCWO process is corrosion. Safe operation of a pilot plant requires monitoring of the corrosion rate of the materials of construction. A method is needed for measurement of the corrosion rate taking place during operation. One approach is to directly measure the change in wall thickness or growth of oxide layer at critical points in the SCWO process. In FY-93, a brief survey of the industry was performed to evaluate nondestructive evaluation (NDE) methods for remote corrosion monitoring in supercritical vessels. As a result of this survey, it was determined that ultrasonic testing (UT) methods would be the most cost-effective and suitable method of achieving this. Therefore, the objective for FY-94 was to prove the feasibility of using UT to monitor corrosion of supercritical vessels remotely during operation without removal of the insulation

Steam side corrosion-erosion monitoring and control improvements performed at the Kalinin NPP in the frame of the CEC Tacis'92 program

International Nuclear Information System (INIS)

1994-01-01

The TACIS program (Technical Assistance to the Community of Independent States), funded by the CEC, is aimed at improving the reliability and safety of the VVER NPPs operation. The program consists of the following two phases: upgrading the on-line water chemistry monitoring and laboratory analytical equipment; implementation of generic studies to assess the corrosion risks in the steam side sensitive areas and to set-up the most appropriate strategy to monitor and to control the corrosion-erosion phenomena in the secondary side. 3 figs., 2 tabs

Developing of corrosion and creep property test database system

International Nuclear Information System (INIS)

Park, S. J.; Jun, I.; Kim, J. S.; Ryu, W. S.

2004-01-01

The corrosion and creep characteristics database systems were constructed using the data produced from corrosion and creep test and designed to hold in common the data and programs of tensile, impact, fatigue characteristics database that was constructed since 2001 and others characteristics databases that will be constructed in future. We can easily get the basic data from the corrosion and creep characteristics database systems when we prepare the new experiment and can produce high quality result by compare the previous test result. The development part must be analysis and design more specific to construct the database and after that, we can offer the best quality to customers various requirements. In this thesis, we describe the procedure about analysis, design and development of the impact and fatigue characteristics database systems developed by internet method using jsp(Java Server pages) tool

Investigation of corrosion experienced in a spray calciner/ceramic melter vitrification system

International Nuclear Information System (INIS)

Dierks, R.D.; Mellinger, G.B.; Miller, F.A.; Nelson, T.A.; Bjorklund, W.J.

1980-08-01

After periodic testing of a large-scale spray calciner/ceramic melter vitrification system over a 2-yr period, sufficient corrosion was noted on various parts of the vitrification system to warrant its disassembly and inspection. A majority of the 316 SS sintered metal filters on the spray calciner were damaged by chemical corrosion and/or high temperature oxidation. Inconel-601 portions of the melter lid were attacked by chlorides and sulfates which volatilized from the molten glass. The refractory blocks, making up the walls of the melter, were attacked by the waste glass. This attack was occurring when operating temperatures were >1200 0 C. The melter floor was protected by a sludge layer and showed no corrosion. Corrosion to the Inconel-690 electrodes was minimal, and no corrosion was noted in the offgas treatment system downstream of the sintered metal filters. It is believed that most of the melter corrosion occurred during one specific operating period when the melter was operated at high temperatures in an attempt to overcome glass foaming behavior. These high temperatures resulted in a significant release of volatile elements from the molten glass, and also created a situation where the glass was very fluid and convective, which increased the corrosion rate of the refractories. Specific corrosion to the calciner components cannot be proven to have occurred during a specific time period, but the mechanisms of attack were all accelerated under the high-temperature conditions that were experienced with the melter. A review of the materials of construction has been made, and it is concluded that with controlled operating conditions and better protection of some materials of construction corrosion of these systems will not cause problems. Other melter systems operating under similar strenuous conditions have shown a service life of 3 yr

Alternative techniques to monitoring the corrosive potential for fluids in submarine pipelines; Tecnicas alternativas para monitorar o potencial corrosivo de fluidos transportados em oleodutos submarinos

Energy Technology Data Exchange (ETDEWEB)

Andrade, Cynthia de Azevedo; Brito, Rosane Fernandes de; Paiva, Eva M. de O. [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas (CENPES). Tecnologia de Materiais, Equipamentos e Corrosao; Freitas, Nair Domingues de; Salvador, Angelica Dias [PETROBRAS, Macae, RJ (Brazil). Unidade de Negocios da Bacia de Campos

2003-07-01

PETROBRAS in search of being a benchmark in safety, environment and health, established in July 2001 a work group to elaborate a standard for Pipeline Integrity Management. This standard set the requirements for Pipeline Integrity Management and establishes, among others criteria, the actions required to detect, monitor and control internal corrosion of pipelines. The first step to evaluate, monitor and control the internal corrosion is to define the corrosive potential of transported fluids. Some oil pipelines located in central and southern areas of the Campos Basin transport high water cut produced fluids (> 30%) and with demulsifiers, which allow oil and water separation and increase internal corrosion risks. Despite of these, it is not possible to check the internal corrosion rates using conventional techniques because the fluids are produced through sub-sea 'manifolds'. In order to investigate the possibility of corrosion inhibition by crude oils, laboratory tests were performed simulating real field conditions in terms of fluid compositions, water cut and temperature. Experiments were conducted to determine the corrosion rate of specimens, the emulsion stability and the initial temperature of wax precipitation. This paper presents the results of the study realized to define the fluids' corrosive potential of four Campos Basin platforms that are transported through sub-sea 'manifolds. (author)

Monitoring and controlling microbiological growth in a standby service water system

International Nuclear Information System (INIS)

Zisson, P.S.; Whitaker, J.M.; Neilson, H.L.; Mayne, L.L.

1996-01-01

In 1989, the US Nuclear Regulatory Commission formally recognized the potential for nuclear accidents caused by loss of heat transfer due to microbiological fouling and loss of system integrity caused by microbiologically influenced corrosion. To prevent such potential problems, monitoring, mitigation, and control procedures must be developed by all regulated plants. This article describes the control and mitigation strategy for the standby service water system of a boiling water reactor nuclear power plant

Yucca Mountain engineered barrier system corrosion model (EBSCOM)

International Nuclear Information System (INIS)

King, F.; Kolar, M.; Kessler, J.H.; Apted, M.

2008-01-01

A revised engineered barrier system model has been developed by the Electric Power Research Institute to predict the time dependence of the failure of the drip shields and waste packages in the proposed Yucca Mountain repository. The revised model is based on new information on various corrosion processes developed by the US Department of Energy and others and for a 20-mm-thick waste package design with a double closure lid system. As with earlier versions of the corrosion model, the new EBSCOM code produces a best-estimate of the failure times of the various barriers. The model predicts that only 15% of waste packages will fail within a period of 1 million years. The times for the first corrosion failures are 40,000 years, 336,000 years, and 375,000 years for the drip shield, waste package, and combination of drip shield and the associated waste package, respectively

Corrosion and anticorrosion. Industrial practice

International Nuclear Information System (INIS)

Beranger, G.; Mazille, H.

2002-01-01

This book comprises 14 chapters written with the collaboration of about 50 French experts of corrosion. It is complementary to another volume entitled 'corrosion of metals and alloys' and published by the same editor. This volume comprises two parts: part 1 presents the basic notions of corrosion phenomena, the properties of surfaces, the electrochemical properties of corrosion etc.. Part 2 describes the most frequent forms of corrosion encountered in industrial environments and corresponding to specific problems of protection: marine environment, atmospheric corrosion, galvanic corrosion, tribo-corrosion, stress corrosion etc.. The first 8 chapters (part 1) treat of the corrosion problems encountered in different industries and processes: oil and gas production, chemical industry, phosphoric acid industry, PWR-type power plants, corrosion of automobile vehicles, civil engineering and buildings, corrosion of biomaterials, non-destructive testing for the monitoring of corrosion. The other chapters (part 2) deal with anticorrosion and protective coatings and means: choice of materials, coatings and surface treatments, thick organic coatings and enamels, paints, corrosion inhibitors and cathodic protection. (J.S.)

Electrochemical Anti-corrosion System of Iron Tower Based on Solar Power Supply

Directory of Open Access Journals (Sweden)

Tian Tian

2018-01-01

Full Text Available Aiming at the serious problem of the corrosion of the transmission tower in the coastal area or in the harsh industrial area, a kind of electro-chemical anti-corrosion system based on solar power is designed. The system consists of a solar power module and an electrochemical anti-corrosion module: The solar power module consists of a solar panel, a photovoltaic controller, a accumulator and a constant potentiometer. The Electrochemical anti-corrosion modules include an anode block and an anode bed and reference electrode. The photovoltaic energy technology and forced current cathodic protection technology are used in the system, to achieve the effective protection of the tower anti-corrosion. Solar power supply to the nearest, solve the long-distance transmission loss and the high installation costs, form a simple structure, stable operation, low cost, clean and environmental protection, long service life of anti-corrosion system, with good economic efficiency and social benefits. It is of great significance to ensure the safe operation of the tower, maintain the normal operation of the power grid, and even promotes the optimization and upgrading of the industrial structure, save energy and reduces emissions, improve the safe and stable operation of the power system and the economic benefits, etc.

Corrosion study for a radioactive waste vitrification facility

International Nuclear Information System (INIS)

Imrich, K.J.; Jenkins, C.F.

1993-01-01

A corrosion monitoring program was setup in a scale demonstration melter system to evaluate the performance of materials selected for use in the Defense Waste Processing Facility (DWPF) at the DOE's Savannah River Site. The system is a 1/10 scale prototypic version of the DWPF. In DWPF, high activity radioactive waste will be vitrified and encapsulated for long term storage. During this study twenty-six different alloys, including DWPF reference materials of construction and alternate higher alloy materials, were subjected to process conditions and environments characteristic of the DWPF except for radioactivity. The materials were exposed to low pH, elevated temperature (to 1200 degree C) environments containing abrasive slurries, molten glass, mercury, halides and sulfides. General corrosion rates, pitting susceptibility and stress corrosion cracking of the materials were investigated. Extensive data were obtained for many of the reference materials. Performance in the Feed Preparation System was very good, whereas coupons from the Quencher Inlet region of the Melter Off-Gas System experienced localized attack

Autoadaptive Emailtest AZ90 for corrosion monitoring of glass-lined reactors

International Nuclear Information System (INIS)

Jean-Marie, H.

1993-01-01

In the Chemical and Pharmaceutical Industry, glass-lined vessels often contain very corrosive and harmful products. To prevent major problems such as batch contamination, leakages or explosions, it is important to detect as soon as possible a failure of the glass-lining. The well-known electrolytic method of detection has been improved by using a permanent comparison of a reference current passing between these electrodes and a defect in the glass-lining. This is made possible with the microprocessorized glass-guard to detect a leak rate independent of the product conductivity, to be self monitoring and to give an evaluation of the conductivity

Fiber optic corrosion sensing for bridges and roadway surfaces

Science.gov (United States)

Fuhr, Peter L.; Ambrose, Timothy P.; Huston, Dryver R.; McPadden, Adam P.

1995-04-01

In this paper we report the development of a fiber optic corrosion sensing system that complements and/or surpasses the capabilities of conventional corrosion sensing techniques. The sensing system is based on evanescent wave phenomena and in the configured sensor allows for the detection of general corrosion on and within materials. Based on the authors' experience installing may kilometers of fiberoptic sensors into large civil structures such as multistory buildings, hydroelectric dams, and railway/roadway bridges, we are (currently) embedding these sensors into bridge test members -- limited structures that are being subjected to accelerated corrosion testing conditions. Three Vermont Agency of Transportation bridges, one in a low salt use region, one in a medium salt use region, and the third in a high salt use region, are being selected and will be instrumented with these embedded fiber optic corrosion sensors. Monitoring of chloride penetration and rebar corrosion status will be measured during the course of a longitudinal study. The specific sensing mechanism and design for robustness (to allow survival of the embedding process during repaving of the bridges) are discussed and laboratory and initial field results are presented.

Waste Tank Corrosion Program at Savannah River Site

International Nuclear Information System (INIS)

Chandler, J.R.; Hsu, T.C.; Hobbs, D.T.; Iyer, N.C.; Marra, J.E.; Zapp, P.E.

1993-01-01

The Savannah River Site (SRS) has approximately 30 million gallons of high level radioactive waste stored in 51 underground tanks. SRS has maintained an active corrosion research and corrosion control and monitoring program throughout the operating history of SRS nuclear waste storage tanks. This program is largely responsible for the successful waste storage experience at SRS. The program has consisted of extensive monitoring of the tanks and surrounding environment for evidence of leaks, extensive research to understand the potential corrosion processes, and development and implementation of corrosion chemistry control. Current issues associated with waste tank corrosion are primarily focused on waste processing operations and are being addressed by a number of active programs and initiatives

Protection against deposits and corrosion in water systems

Energy Technology Data Exchange (ETDEWEB)

Lehmkuhl, J

1978-11-01

Industry generally, including mining and coal preparation, are in the habit of using large amounts of untreated service water. The service water can be softened or treated with hardness stabilisers in order to prevent deposit formation and corrosion. As often as not, deposits of dirt and attack by microorganisma also have to be eliminated. The article puts forward some suggestions for practical assistance in protecting water systems against the dangers of deposits and corrosion.

Development of Self-Powered Wireless-Ready High Temperature Electrochemical Sensors for In-Situ Corrosion Monitoring for Boiler Tubes in Next Generation Coal-based Power Systems

Energy Technology Data Exchange (ETDEWEB)

Liu, Xingbo [West Virginia Univ., Morgantown, WV (United States)

2015-06-30

The key innovation of this project is the synergy of the high temperature sensor technology based on the science of electrochemical measurement and state-of-the-art wireless communication technology. A novel self-powered wireless high temperature electrochemical sensor system has been developed for coal-fired boilers used for power generation. An initial prototype of the in-situ sensor demonstrated the capability of the wireless communication system in the laboratory and in a pilot plant (Industrial USC Boiler Setting) environment to acquire electrochemical potential and current signals during the corrosion process. Uniform and localized under-coal ash deposit corrosion behavior of Inconel 740 superalloy has been studied at different simulated coal ash hot corrosion environments using the developed sensor. Two typical potential noise patterns were found to correlate with the oxidation and sulfidation stages in the hot coal ash corrosion process. Two characteristic current noise patterns indicate the extent of the corrosion. There was a good correlation between the responses of electrochemical test data and the results from corroded surface analysis. Wireless electrochemical potential and current noise signals from a simulated coal ash hot corrosion process were concurrently transmitted and recorded. The results from the performance evaluation of the sensor confirm a high accuracy in the thermodynamic and kinetic response represented by the electrochemical noise and impedance test data.

Corrosion control for the Hanford site waste transfer system

International Nuclear Information System (INIS)

Haberman, J.H.

1995-01-01

Processing large volumes of spent reactor fuel and other related waste management activities produced radioactive wastes which have been stored in underground high-level waste storage tanks since the 1940s. The effluent waste streams from the processing facilities were stored underground in high-level waste storage tanks. The waste was transferred between storage tanks and from the tanks to waste processing facilities in a complex network of underground piping. The underground waste transfer system consists of process piping, catch tanks, lift tanks, diversion boxes, pump pits, valves, and jumpers. Corrosion of the process piping from contact with the soil is a primary concern. The other transfer system components are made of corrosion-resistant alloys or they are isolated from the underground environment and experience little degradation. Corrosion control of the underground transfer system is necessary to ensure that transfer routes will be available for future waste retrieval, processing,a nd disposal. Today, most waste transfer lines are protected by an active impressed-current cathodic protection (CP) system. The original system has been updated. Energization surveys and a recent base-line survey demonstrate that system operational goals are met

Experimental Study of Removing Surface Corrosion Products from Archaeological Iron Objects and Alternating Iron Corrosion Products by Nd:YAG Laser Cleaning System

Energy Technology Data Exchange (ETDEWEB)

Lee, Hye Youn; Cho, Nam Chul [Kongju National University, Daejeon (Korea, Republic of); Lee, Jong Myoung [IMT co. Ltd, Suwon (Korea, Republic of); Yu, Jae Eun [National Research Institute of Cultural Heritage, Daejeon (Korea, Republic of)

2012-05-15

The corrosion product of archaeological iron objects is supposed to be removed because it causes re-corrosion. So far it is removed by scapel and sand blaster but they depend on the skill and experience of a conservator and the glass-dust of the sand blaster is harmful to humans. Therefore this study applies a laser cleaning system which is used in various industrial cleaning processes, to remove corrosion product from archaeological iron objects. In addition, this work studies the alternation of corrosion product after laser irradiation, which evaluates the reliability of the laser cleaning system. Optical microscopy, SEM-EDS, XRD, Raman have been used to observe and analyse the surface of the objects. The results show the capacity of laser cleaning some corrosion product, but blackening appears with increasing pulses and laser energy, and some corrosion products, goethite and hematite, are partially altered to magnetite. These problems, blackening and alternation of corrosion product, should be solved by further studies which find the optimal laser irradiation condition and use a wetting agent.

Improvement of Corrosion Inhibitors of Primary and Secondary Closed Cooling Water System

International Nuclear Information System (INIS)

Choi, Byung Seon; Kim, K. M.; Kim, K. H.

2010-08-01

In nuclear power plants, the Closed Cooling Water (CCW) system provide cooling to both safety-related and non-safety-related heat exchange equipment. Various chemicals are used to mitigate corrosion, fouling, and microbiological growth in the CCW systems. In nuclear plants, these inhibitors have included chromates, nitrites, molybdates, hydrazine, and silicate. In the case of the CCW of some domestic nuclear power plants, there is during the overhaul period, a saturation of ion exchange resin caused by an inhibitor which has high conductivity for an increase in radiation exposure and radioactive waste. The objective of this study is to evaluate the corrosion behavior of structural materials with various corrosion inhibitors. In the present study, more than 50 ppm hydrazine concentration is needed to reduce the corrosion rate of carbon steel to satisfy the CCW operational guidelines. However, if hydrazine is continuously injected into the CCW system, the critical concentration of hydrazine will be lower. Hydrazine might be an alternative corrosion inhibitor for nitrite in the CCW system of nuclear power plant

Corrosion in seawater systems

International Nuclear Information System (INIS)

Henrikson, S.

1988-01-01

Highly alloyed stainless steels have been exposed to natural chlorinated and chlorine-free seawater at 35 deg. C. Simulated tube-tubesheet joints, weld joints and galvanic couples with titanium, 90/10 CuNi and NiAl bronze were tested and evaluated for corrosion. The corrosion rates of various anode materials - zinc, aluminium and soft iron - were also determined. Finally the risk of hydrogen embrittlement of tubes of ferritic stainless steels and titanium as a consequence of cathodic protection was studied. An attempt was also made to explain the cracking mechanism of the ferritic steels by means of transmission electron microscopy. One important conclusion of the project is that chlorinated seawater is considerably more corrosive to stainless steels than chlorine-free water, whereas chlorination reduces the rate of galvanic corrosion of copper materials coupled to stainless steels. Hydrogen embrittlement of ferritic stainless steels and titanium as a consequence of cathodic protection of carbon steel or cast iron in the same structure can be avoided by strict potentiostatic control of the applied potential. (author)

Inhibitor selection for internal corrosion control of pipelines: experience with field monitoring and measurement

Energy Technology Data Exchange (ETDEWEB)

Demoz, A.; Michaelian, K.H.; Donini, J. [Natural Resources Canada, CANMET Western Research Centre, Devon, AB (Canada); Papavinasam, S.; Revie, R.W. [Natural Resources Canada, CANMET Materials Technology Laboratory, Ottawa, ON (Canada)

1999-07-01

A loop of pipe consisting of pipe segments of 3 inches, 6 inches and 10 inches that could take the full flow of a production well was designed, constructed and put in-line close to a wellhead. The loop was able to simulate multiphase pipelines and had ports for coupons, some of which were used for electrochemical monitoring. Various techniques including electrochemical impedance spectroscopy (EIS), electrochemical noise (ECN), and linear polarization resistance (LPR) were employed, all of which gave corrosion rates that depended on the position of the coupons inside the loop (increasing from top to bottom, reflecting the media and flow to which coupons were exposed in a multiphase producing well). Results indicated that the general corrosion rates obtained were dependent on the method used for measurement, but following the relative trend of LPR>weight loss>EIS>ECN. 20 refs., 8 figs.

Corrosion detector apparatus for universal assessment of pollution in data centers

Science.gov (United States)

Hamann, Hendrik F.; Klein, Levente I.

2015-08-18

A compact corrosion measurement apparatus and system includes an air fan, a corrosion sensor, a temperature sensor, a humidity sensor, a heater element, and an air flow sensor all under control to monitor and maintain constant air parameters in an environment and minimize environmental fluctuations around the corrosion sensor to overcome the variation commonly encountered in corrosion rate measurement. The corrosion measurement apparatus includes a structure providing an enclosure within which are located the sensors. Constant air flow and temperature is maintained within the enclosure where the corrosion sensor is located by integrating a variable speed air fan and a heater with the corresponding feedback loop control. Temperature and air flow control loops ensure that corrosivity is measured under similar conditions in different facilities offering a general reference point that allow a one to one comparison between facilities with similar or different pollution levels.

Conditions for testing the corrosion rates of ceramics in coal gasification systems

Energy Technology Data Exchange (ETDEWEB)

Hurley, J.P.; Nowok, J.W. [Univ. of North Dakota, Grand Forks, ND (United States)

1996-08-01

Coal gasifier operating conditions and gas and ash compositions affect the corrosion rates of ceramics used for construction in three ways: (1) through direct corrosion of the materials, (2) by affecting the concentration and chemical form of the primary corrodents, and (3) by affecting the mass transport rate of the primary corrodents. To perform an accurate corrosion test on a system material, the researcher must include all relevant corrodents and simulate conditions in the gasifier as closely as possible. In this paper, the authors present suggestions for conditions to be used in such corrosion tests. Two main types of corrosion conditions are discussed: those existing in hot-gas cleanup systems where vapor and dry ash may contribute to corrosion and those experienced by high-temperature heat exchangers and refractories where the main corrodent will be coal ash slag. Only the fluidized-bed gasification systems such as the Sierra Pacific Power Company Pinon Pine Power Project system are proposing the use of ceramic filters for particulate cleanup. The gasifier is an air-blown 102-MWe unit employing a Westinghouse{trademark} ceramic particle filter system operating at as high as 1100{degrees}F at 300 psia. Expected gas compositions in the filter will be approximately 25% CO, 15% H{sub 2}, 5% CO{sub 2}, 5% H{sub 2}O, and 50% N{sub 2}. Vapor-phase sodium chloride concentrations are expected to be 10 to 100 times the levels in combustion systems at similar temperatures, but in general the concentrations of the minor primary and secondary corrodents are not well understood. Slag corrosiveness will depend on its composition as well as viscosity. For a laboratory test, the slag must be in a thermodynamically stable form before the beginning of the corrosion test to assure that no inappropriate reactions are allowed to occur. Ideally, the slag would be flowing, and the appropriate atmosphere must be used to assure realistic slag viscosity.

Corrosion in power industry

International Nuclear Information System (INIS)

Ventakeshwarlu, K.S.

1979-01-01

A brief account of the problem areas encountered as a result of corrosion in the electrical power industry including nuclear power industry is given and some of the measures contemplated and/or implemented to control corrosion are outlined. The corrosion problems in the steam generators and cladding tubes of the nuclear power plant have an added dimension of radioactivation which leads to contamination and radiation field. Importance of monitoring water quality and controlling water chemistry by addition of chemicals is emphasised. (M.G.B.)

Development of techniques for monitoring corrosion in Magnox plant

International Nuclear Information System (INIS)

Haines, N.F.; Whittle, I.; Wilson, R.

1974-01-01

Steel oxidation in Magnox reactors has led to the development of techniques for measuring oxide thicknesses. An account is given of the methods used by the CEGB for making non-destructive measurements of oxide coatings both in the laboratory and remotely in the core regions of reactors. Specific techniques include β back-scattering which is compared with conventional microscope or weight gain methods for particular applications. The laser corrosion monitor and an ultrasonic method are described and compared as in-reactor techniques. An eddy current method is being developed for reactor regions where access is extremely restricted. A discussion considers the effect of oxide form upon the response of the instruments. The necessary further work is described which establishes the usefulness of each instrument over a range of oxide thicknesses and steels of different physical properties. (author)

Manufacture and evaluation of integrated metal-oxide electrode prototype for corrosion monitoring in high temperature water

International Nuclear Information System (INIS)

Hashimoto, Yoshinori; Tani, Jun-ichi

2014-01-01

We have developed an integrated metal-oxide (M/O) electrode based on an yttria-stabilized-zirconia-(YSZ)-membrane M/O electrode, which was used as a reference electrode for corrosion monitoring in high temperature water. The YSZ-membrane M/O electrode can operate at high temperatures because of the conductivity of YSZ membrane tube. We cannot utilize it for long term monitoring at a wide range of temperatures. It also has a braze juncture between the YSZ membrane and metal tubes, which may corrode in high-temperature water. This corrosion should be prevented to improve the performance of the M/O electrode. An integrated M/O electrode was developed (i.e., integrated metal-oxide electrode, IMOE) to eliminate the braze juncture and increase the conductivity of YSZ. These issues should be overcome to improve the performance of M/O electrode. So we have developed two type of IMOE prototype with sputter - deposition or thermal oxidation. In this paper we will present and discuss the performance of our IMOEs in buffer solution at room temperature. (author)

Erosion Corrosion and Protection of Recycle System with Seawater

Directory of Open Access Journals (Sweden)

Xue Jin

2016-01-01

Full Text Available In order to investigate the corrosion of recycle system with seawater in rights of power plant, the erosion behavior and mechanism of erosion corrosion in this system constructed with several corrosionresistance alloys have been studied and tested in the condition of high speed fluid with a sand particles. Both special protection technologies and results, one designed by high temperature epoxy resin powder coating and another of the associating method of anode protection together with such same coating, have been discussed as well in this case.

Development of Advanced Electrochemical Emission Spectroscopy for Monitoring Corrosion in Simulated DOE Liquid Waste

Energy Technology Data Exchange (ETDEWEB)

Digby Macdonald; Brian Marx; Balaji Soundararajan; Morgan Smith

2005-07-28

The different tasks that have been carried out under the current program are as follows: (1) Theoretical and experimental assessment of general corrosion of iron/steel in borate buffer solutions by using electrochemical impedance spectroscopy (EIS), ellipsometry and XPS techniques; (2) Development of a damage function analysis (DFA), which would help in predicting the accumulation of damage due to pitting corrosion in an environment prototypical of DOE liquid waste systems; (3) Experimental measurement of crack growth rate, acoustic emission signals, and coupling currents for fracture in carbon and low alloy steels as functions of mechanical (stress intensity), chemical (conductivity), electrochemical (corrosion potential, ECP), and microstructural (grain size, precipitate size, etc) variables in a systematic manner, with particular attention being focused on the structure of the noise in the current and its correlation with the acoustic emissions; (4) Development of fracture mechanisms for carbon and low alloy steels that are consistent with the crack growth rate, coupling current data and acoustic emissions; (5) Inserting advanced crack growth rate models for SCC into existing deterministic codes for predicting the evolution of corrosion damage in DOE liquid waste storage tanks; (6) Computer simulation of the anodic and cathodic activity on the surface of the steel samples in order to exactly predict the corrosion mechanisms; (7) Wavelet analysis of EC noise data from steel samples undergoing corrosion in an environment similar to that of the high level waste storage containers, to extract data pertaining to general, pitting and stress corrosion processes, from the overall data. The work has yielded a number of important findings, including an unequivocal demonstration of the role of chloride ion in passivity breakdown on nickel in terms of cation vacancy generation within the passive film, the first detection and characterization of individual micro fracture

High temperature on-line monitoring of water chemistry and corrosion control in water cooled power reactors. Report of a co-ordinated research project 1995-1999

International Nuclear Information System (INIS)

2002-07-01

This report documents the results of the Co-ordinated Research Project (CRP) on High Temperature On-line Monitoring of Water Chemistry and Corrosion in Water Cooled Power Reactors (1995-1999). This report attempts to provide both an overview of the state of the art with regard to on-line monitoring of water chemistry and corrosion in operating reactors, and technical details of the important contributions made by programme participants to the development and qualification of new monitoring techniques. The WACOL CRP is a follow-up to the WACOLIN (Investigations on Water Chemistry Control and Coolant Interaction with Fuel and Primary Circuit Materials in Water Cooled Power Reactors) CRP conducted by the IAEA from 1986 to 1991. The WACOLIN CRP, which described chemistry, corrosion and activity-transport aspects, clearly showed the influence of water chemistry on corrosion of both fuel and reactor primary-circuit components, as well as on radiation fields. It was concluded that there was a fundamental need to monitor water-chemistry parameters in real time, reliably and accurately. The objectives of the WACOL CRP were to establish recommendations for the development, qualification and plant implementation of methods and equipment for on-line monitoring of water chemistry and corrosion. Chief investigators from 18 organizations representing 15 countries provided a variety of contributions aimed at introducing proven monitoring techniques into plants on a regular basis and filling the gaps between plant operator needs and available monitoring techniques. The CRP firmly demonstrated that in situ monitoring is able to provide additional and valuable information to plant operators, e.g. ECP, high temperature pH and conductivity. Such data can be obtained promptly, i.e. in real time and with a high degree of accuracy. Reliable techniques and sensor devices are available which enable plant operators to obtain additional information on the response of structural materials in

Experiencies of corrosion and corrosion protection in seawater-cooling systems in the Nordic countries

International Nuclear Information System (INIS)

Henriksson, S.

1984-10-01

This report summarizes the experience of the corrosion resistance of pumps, heat exchangers, valves, and pipings in different seawater-cooling system. For pumps and heat exchangers the experience has been so extensive that a clear picture of todays status can be given. Owing to more scanty data concerning valves and pipes the survey of the corrosion in these components is less well substantiated. The most common pumps in the cooling systems of power stations are vertically extended shaft pumps. To counteract corrosion on column and casing with organic surface coating and on stainless steel shafts and impellers under shutdown conditions, these should be provided with internal and external cathodic protection. The experience of tin and aluminium bronzes in impellers and shafts in such pumps has been so poor - erosion and cavitaion damage - that a change has usually been made to preferentially ferritic-austenitic Mo-alloyd stainless steels. The combination of stainless steel/Ni-Resist 2 D has been found unsatisfactory owing to the occurrence of galvanic corrosion on the latter material. For heat exchangers, titanium has proved to be far and away the best choice. In the optimal blanket solution for a titanium heat exchangers the tubes are seal-welded to tube sheets of explosion-bonded titanium clad steel. For retubing of old condensers a similar procedure with tubes of high-alloy stainless steel in tube sheets of stainless clad steel is of economic interest. The effect of chlorination of the cooling water, however, remains to be clarified before such a procedure can be unreservedly recommended. Pipings of rubber-lined carbon steel or with thick coatings of solvent-free opoxy resin have shown very good corrosion resistance. Tar-epoxy-resin-coated pipes, however, should usually be provided with internal cathodic protection. Cement-lined carbon steel pipes are used with varying results in the offshore industry. Recently, however, pipes of the high slloy stainless steel

Measurements of copper corrosion in the LOT Project at the Aespoe Hard Rock Laboratory

International Nuclear Information System (INIS)

Rosborg, B.; Karnland, O.; Quirk, G.; Werme, L.

2003-01-01

Real-time monitoring, of corrosion by means of electrochemical noise and other electrochemical techniques may offer interesting possibilities to estimate the kind and degree of corrosion in a sample or component, and further visualize the corrosion resistance of pure copper in repository environments. As a pilot effort, three cylindrical copper electrodes for such measurements, each of about 100 cm 2 surface area, have been installed in a test parcel in the Aespoe Hard Rock Laboratory and electrochemical measurements using InterCorr's SmartCET system were initiated in May 2001. The first results from real-time monitoring of copper corrosion in the Aespoe HRL under actual repository environment conditions by means of linear polarisation resistance, harmonic distortion analysis and electrochemical noise techniques are presented, and compared with the results obtained from one of the retrieved test parcels. (authors)

A Study about the 3S-based Great Ruins Monitoring and Early-warning System

Science.gov (United States)

Xuefeng, W.; Zhongyuan, H.; Gongli, L.; Li, Z.

2015-08-01

Large-scale urbanization construction and new countryside construction, frequent natural disasters, and natural corrosion pose severe threat to the great ruins. It is not uncommon that the cultural relics are damaged and great ruins are occupied. Now the ruins monitoring mainly adopt general monitoring data processing system which can not effectively exert management, display, excavation analysis and data sharing of the relics monitoring data. Meanwhile those general software systems require layout of large number of devices or apparatuses, but they are applied to small-scope relics monitoring only. Therefore, this paper proposes a method to make use of the stereoscopic cartographic satellite technology to improve and supplement the great ruins monitoring index system and combine GIS and GPS to establish a highly automatic, real-time and intelligent great ruins monitoring and early-warning system in order to realize collection, processing, updating, spatial visualization, analysis, distribution and sharing of the monitoring data, and provide scientific and effective data for the relics protection, scientific planning, reasonable development and sustainable utilization.

New Forum Addresses Microbiologically Influenced Corrosion

Science.gov (United States)

2012-06-01

methanogens. 15. SUBJECT TERMS MIC, biofilm Formation , localized corrosion, microoganisms 16. SECURITY CLASSIFICATION OF: a. REPORT Unclassified b... Stainless Steels for Prestressed Concrete" Elisabeth Schwarzenbbck University of Bourgogne Third Place, Mars Fontana Category "Microelectrochemical...Campbell described a monitoring sys- tem for a Type 316L stainless steel (UNS S31603) drinking water distribution system that measured open circuit

Corrosion control for low-cost reliability: Preceedings

International Nuclear Information System (INIS)

Anon.

1993-01-01

This book is Volume 6 of the preceedings from the 12th International Corrosion Congress. The electric power industry workshop dealt with water chemistry control; monitoring of chemical, electrochemical, and biological corrosion; corrosion product analyses; and nuclear and fossil-fuel power plants. All papers have been processed separately for inclusion on the data base

Brillouin Corrosion Expansion Sensors for Steel Reinforced Concrete Structures Using a Fiber Optic Coil Winding Method

Directory of Open Access Journals (Sweden)

Xingjun Lv

2011-11-01

Full Text Available In this paper, a novel kind of method to monitor corrosion expansion of steel rebars in steel reinforced concrete structures named fiber optic coil winding method is proposed, discussed and tested. It is based on the fiber optical Brillouin sensing technique. Firstly, a strain calibration experiment is designed and conducted to obtain the strain coefficient of single mode fiber optics. Results have shown that there is a good linear relationship between Brillouin frequency and applied strain. Then, three kinds of novel fiber optical Brillouin corrosion expansion sensors with different fiber optic coil winding packaging schemes are designed. Sensors were embedded into concrete specimens to monitor expansion strain caused by steel rebar corrosion, and their performance was studied in a designed electrochemical corrosion acceleration experiment. Experimental results have shown that expansion strain along the fiber optic coil winding area can be detected and measured by the three kinds of sensors with different measurement range during development the corrosion. With the assumption of uniform corrosion, diameters of corrosion steel rebars were obtained using calculated average strains. A maximum expansion strain of 6,738 με was monitored. Furthermore, the uniform corrosion analysis model was established and the evaluation formula to evaluate mass loss rate of steel rebar under a given corrosion rust expansion rate was derived. The research has shown that three kinds of Brillouin sensors can be used to monitor the steel rebar corrosion expansion of reinforced concrete structures with good sensitivity, accuracy and monitoring range, and can be applied to monitor different levels of corrosion. By means of this kind of monitoring technique, quantitative corrosion expansion monitoring can be carried out, with the virtues of long durability, real-time monitoring and quasi-distribution monitoring.

Brillouin corrosion expansion sensors for steel reinforced concrete structures using a fiber optic coil winding method.

Science.gov (United States)

Zhao, Xuefeng; Gong, Peng; Qiao, Guofu; Lu, Jie; Lv, Xingjun; Ou, Jinping

2011-01-01

In this paper, a novel kind of method to monitor corrosion expansion of steel rebars in steel reinforced concrete structures named fiber optic coil winding method is proposed, discussed and tested. It is based on the fiber optical Brillouin sensing technique. Firstly, a strain calibration experiment is designed and conducted to obtain the strain coefficient of single mode fiber optics. Results have shown that there is a good linear relationship between Brillouin frequency and applied strain. Then, three kinds of novel fiber optical Brillouin corrosion expansion sensors with different fiber optic coil winding packaging schemes are designed. Sensors were embedded into concrete specimens to monitor expansion strain caused by steel rebar corrosion, and their performance was studied in a designed electrochemical corrosion acceleration experiment. Experimental results have shown that expansion strain along the fiber optic coil winding area can be detected and measured by the three kinds of sensors with different measurement range during development the corrosion. With the assumption of uniform corrosion, diameters of corrosion steel rebars were obtained using calculated average strains. A maximum expansion strain of 6,738 με was monitored. Furthermore, the uniform corrosion analysis model was established and the evaluation formula to evaluate mass loss rate of steel rebar under a given corrosion rust expansion rate was derived. The research has shown that three kinds of Brillouin sensors can be used to monitor the steel rebar corrosion expansion of reinforced concrete structures with good sensitivity, accuracy and monitoring range, and can be applied to monitor different levels of corrosion. By means of this kind of monitoring technique, quantitative corrosion expansion monitoring can be carried out, with the virtues of long durability, real-time monitoring and quasi-distribution monitoring.

Development of Advanced Electrochemical Emission Spectroscopy for Monitoring Corrosion in Simulated DOE Liquid Waste

Energy Technology Data Exchange (ETDEWEB)

Digby D. Macdonald; Brian M. Marx; Sejin Ahn; Julio de Ruiz; Balaji Soundararaja; Morgan Smith; and Wendy Coulson

2008-01-15

Various forms of general and localized corrosion represent principal threats to the integrity of DOE liquid waste storage tanks. These tanks, which are of a single wall or double wall design, depending upon their age, are fabricated from welded carbon steel and contain a complex waste-form comprised of NaOH and NaNO{sub 3}, along with trace amounts of phosphate, sulfate, carbonate, and chloride. Because waste leakage can have a profound environmental impact, considerable interest exists in predicting the accumulation of corrosion damage, so as to more effectively schedule maintenance and repair. The different tasks that are being carried out under the current program are as follows: (1) Theoretical and experimental assessment of general corrosion of iron/steel in borate buffer solutions by using electrochemical impedance spectroscopy (EIS), ellipsometry and XPS techniques; (2) Development of a damage function analysis (DFA) which would help in predicting the accumulation of damage due to pitting corrosion in an environment prototypical of DOE liquid waste systems; (3) Experimental measurement of crack growth rate, acoustic emission signals and coupling currents for fracture in carbon and low alloy steels as functions of mechanical (stress intensity), chemical (conductivity), electrochemical (corrosion potential, ECP), and microstructural (grain size, precipitate size, etc) variables in a systematic manner, with particular attention being focused on the structure of the noise in the current and its correlation with the acoustic emissions; (4) Development of fracture mechanisms for carbon and low alloy steels that are consistent with the crack growth rate, coupling current data and acoustic emissions; (5) Inserting advanced crack growth rate models for SCC into existing deterministic codes for predicting the evolution of corrosion damage in DOE liquid waste storage tanks; (6) Computer simulation of the anodic and cathodic activity on the surface of the steel samples

Corrosion of Steel in Concrete – Potential Monitoring and Electrochemical Impedance Spectroscopy during Corrosion Initiation and Propagation

DEFF Research Database (Denmark)

Küter, Andre; Mason, Thomas O.; Geiker, Mette Rica

2005-01-01

wires. The wires can act as both reference and counter electrode during EIS and, thus, no external electrode is required. The defined geometry solves reproducibility problems involved with application of an external reference electrode for EIS. Changes of the electromotive force (EMF) between rebar...... and titanium wires can be monitored immediately after preparation. The wire arrangement also allows investigation of local changes in the bulk mortar by EIS or by measuring the potential development of the titanium wires versus an external standard electrode. The specimen design was evaluated...... in an investigation on the effect of the steel quality and the steel surface properties on initiation and propagation of chloride-induced reinforcement corrosion. Besides untreated (as received) carbon rebars and stainless rebars, selected surface treatments and galvanization were investigated. The surface treatments...

Evaluation method of corrosive conditions in cooling systems of nuclear power plants by combined analyses of flow dynamics and corrosion

Energy Technology Data Exchange (ETDEWEB)

Uchida, Shunsuke [Nuclear Power Engineering Corporation (NUPEC), Tokyo (Japan); Atomic Energy Society of Japan (AESJ) (Japan). Research Committee on Water Chemistry Standard; Naitoh, Masanori [Nuclear Power Engineering Corporation (NUPEC), Tokyo (Japan); Atomic Energy Society of Japan (AESJ) (Japan). Computational Science and Engineering Div.; Uehara, Yasushi; Okada, Hidetoshi [Nuclear Power Engineering Corporation (NUPEC), Tokyo (Japan); Hotta, Koji [ITOCHU Techno-Solutions Corporation (Japan); Ichikawa, Ryoko [Mizuho Information and Research Inst., Inc. (Japan); Koshizuka, Seiichi [Tokyo Univ. (Japan)

2007-03-15

Problems in major components and structural materials in nuclear power plants have often been caused by flow induced vibration, corrosion and their overlapping effects. In order to establish safe and reliable plant operation, it is necessary to predict future problems for structural materials based on combined analyses of flow dynamics and corrosion and to mitigate them before they become serious issues for plant operation. The analysis models are divided into two types. 1. Prediction models for future problems with structural materials: Distributions of oxidant concentrations along flow paths are obtained by solving water radiolysis reactions in the boiling water reactor (BWR) primary cooling water and hydrazine-oxygen reactions in the pressurized water reactor (PWR) secondary cooling water. Then, the electrochemical corrosion potential (ECP) at the point of interest is also obtained by the mixed potential model using oxidant concentration. Higher ECP enhances the possibility of intergranular stress corrosion cracking (IGSCC) in the BWR primary system, while lower ECP enhances flow accelerated corrosion (FAC) in the PWR secondary system. 2. Evaluation models of wall thinning caused by flow accelerated corrosion: The degree of wall thinning is evaluated at a location with a higher possibility of FAC occurrence, and lifetime is estimated for preventive maintenance. General features of models are reviewed in this paper and the prediction models for oxidant concentrations are briefly introduced. (orig.)

Evaluation method of corrosive conditions in cooling systems of nuclear power plants by combined analyses of flow dynamics and corrosion

International Nuclear Information System (INIS)

Uchida, Shunsuke; Hotta, Koji; Ichikawa, Ryoko; Koshizuka, Seiichi

2007-01-01

Problems in major components and structural materials in nuclear power plants have often been caused by flow induced vibration, corrosion and their overlapping effects. In order to establish safe and reliable plant operation, it is necessary to predict future problems for structural materials based on combined analyses of flow dynamics and corrosion and to mitigate them before they become serious issues for plant operation. The analysis models are divided into two types. 1. Prediction models for future problems with structural materials: Distributions of oxidant concentrations along flow paths are obtained by solving water radiolysis reactions in the boiling water reactor (BWR) primary cooling water and hydrazine-oxygen reactions in the pressurized water reactor (PWR) secondary cooling water. Then, the electrochemical corrosion potential (ECP) at the point of interest is also obtained by the mixed potential model using oxidant concentration. Higher ECP enhances the possibility of intergranular stress corrosion cracking (IGSCC) in the BWR primary system, while lower ECP enhances flow accelerated corrosion (FAC) in the PWR secondary system. 2. Evaluation models of wall thinning caused by flow accelerated corrosion: The degree of wall thinning is evaluated at a location with a higher possibility of FAC occurrence, and lifetime is estimated for preventive maintenance. General features of models are reviewed in this paper and the prediction models for oxidant concentrations are briefly introduced. (orig.)

ChemANDTM - a system health monitor for plant chemistry

International Nuclear Information System (INIS)

Turner, C.W.; Mitchel, G.R.; Balakrishnan, P.V.; Tosello, G.

1999-07-01

Effective management of plant systems throughout their lifetime requires much more than data acquisition and display - it requires that the plant's system health be continually monitored and managed. AECL has developed a System Health Monitor called ChemAND for CANDU plant chemistry. ChemAND, a Chemistry ANalysis and Diagnostic system, monitors key chemistry parameters in the heat transport system, moderator-cover gas, annulus gas, and the steam cycle during full-power operation and feeds these parameters to models that calculate the effect of current plant operating conditions on the present and future health of the system. Chemistry data from each of the systems are extracted on a regular basis from the plant's Historical Data Server and are sorted according to function, e.g., indicators for condenser in-leakage, air in-leakage, heavy water leakage into the annulus gas, fuel failure, etc. Each parameter is conveniently displayed and is trended along with its alarm limits. ChemAND currently has two analytical models developed for the balance-of-plant. CHEMSOLV calculates crevice chemistry conditions in the steam generator (SG) from either the SG blowdown chemistry conditions or from a simulated condenser leak. This information will be used by operations personnel to evaluate the potential for SG tube corrosion in the crevice region. CHEMSOLV also calculates chemistry conditions throughout the steam-cycle system, as determined by the transport of volatile species such as ammonia, hydrazine, morpholine, and oxygen. A second model, SLUDGE, calculates the deposit loading in the SG as a function of time, based on concentrations of corrosion product in the final feedwater and plant operating conditions. Operations personnel can use this information to predict where to inspect and when to clean. In a future development, SLUDGE will track deposit loading arising from start-up crud bursts and will be used in conjunction with the thermohydraulics code, THIRST, to predict

Electrochemical investigations for understanding and controlling corrosion in nuclear reactor materials

International Nuclear Information System (INIS)

Gnanamoorthy, J.B.

1998-01-01

Electrochemical techniques such as potentiodynamic polarization have been used at the Indira Gandhi Centre for Atomic Research at Kalpakkam for understanding and controlling the corrosion of nuclear reactor materials such as austenitic stainless steels and chrome-moly steels. Results on the measurements of critical potentials for pitting and crevice corrosion of stainless steels and their weldments and of laser surface modified stainless steels in aqueous chloride solutions are discussed. Investigations carried out to correlate the degree of sensitization in types 304 and 316 stainless steels, measured by the electrochemical potentiokinetic reactivation technique, with the susceptibility to intergranular corrosion and intergranular stress corrosion cracking have been discussed. The stress corrosion cracking behaviour of weldments of type 316 stainless steel was studied in a boiling solution of a mixture of 5 M NaCl and 0.15 M Na 2 SO 4 acidified to give a pH of 1.3 by monitoring of the open circuit potential with time as well as by anodic polarization. Interesting information could also been obtained on the microbiologically influenced corrosion of type 304 stainless steels in a fresh water system by carrying out cyclic potentiodynamic polarization measurements as well as by monitoring the open circuit potential measurements with exposure time. Since secondary phases present (or developed during thermal ageing) in stainless steels have a significant influence on their corrosion behaviour, the estimation of these secondary phases by electrochemical methods has also been discussed. (author)

In-situ monitoring of pitting corrosion on vertically positioned 304 stainless steel by analyzing acoustic-emission energy parameter

International Nuclear Information System (INIS)

Wu, Kaige; Jung, Woo-Sang; Byeon, Jai-Won

2016-01-01

Highlights: • Pitting process in vertically positioned 304 SS is investigated by AE energy. • Gravity-influenced elongated pit, crack and rupture of pit cover were observed. • Hydrogen bubble evolution and pit covers rupturing were separately monitored by AE. • Four stages of AE energy were correlated with observed pitting mechanism. - Abstract: The acoustic emission (AE) energy was analyzed to monitor the pitting process on a vertically positioned 304-stainless steel. The gravity-dependent morphology of the elongated corrosion pits was observed. A scatter plot of the duration and energy indicated two AE clusters with different energy levels. There was a time delay after the detection of the low-energy hydrogen-bubble signals. Subsequently, high-energy signals were observed, whose AE source was attributed to large-scale cracks formed during the rupture of the elongated pit cover. An in-situ analysis of the AE energy evolution provided detailed insights into the corrosion process in relation to the specimen position.

The corrosion mechanisms for primer coated 2219-T87 aluminum

Science.gov (United States)

Danford, Merlin D.; Knockemus, Ward W.

1987-01-01

To investigate metal surface corrosion and the breakdown of metal protective coatings, the ac Impedance Method was applied to zinc chromate primer coated 2219-T87 aluminum. The EG&GPARC Model 368 ac Impedance Measurement System, along with dc measurements with the same system using the Polarization Resistance Method, was used to monitor changing properties of coated aluminum disks immersed in 3.5 percent NaCl solutions buffered at pH 5.5 and pH 8.2 over periods of 40 days each. The corrosion system can be represented by an electronic analog called an equivalent circuit consisting of resistors and capacitors in specific arrangements. This equivalent circuit parallels the impedance behavior of the corrosion system during a frequency scan. Values for resistances and capacitances, that can be assigned in the equivalent circuit following a least squares analysis of the data, describe changes occurring on the corroding metal surface and in the protective coatings. A suitable equivalent circuit has been determined which predicts the correct Bode phase and magnitude for the experimental sample. The dc corrosion current density data are related to equivalent circuit element parameters.

Erosion and erosion-corrosion

International Nuclear Information System (INIS)

Isomoto, Yoshinori

2008-01-01

It is very difficult to interpret the technical term of erosion-corrosion' which is sometimes encountered in piping systems of power plants, because of complicated mechanisms and several confusing definitions of erosion-corrosion phenomena. 'FAC (flow accelerated corrosion)' is recently introduced as wall thinning of materials in power plant systems, as a representative of 'erosion-corrosion'. FAC is, however, not necessarily well understood and compared with erosion-corrosion. This paper describes firstly the origin, definition and fundamental understandings of erosion and erosion-corrosion, in order to reconsider and reconfirm the phenomena of erosion, erosion-corrosion and FAC. Next, typical mapping of erosion, corrosion, erosion-corrosion and FAC are introduced in flow velocity and environmental corrosiveness axes. The concept of damage rate in erosion-corrosion is finally discussed, connecting dissolution rate, mass transfer of metal ions in a metal oxide film and film growth. (author)

Corrosion of structural materials and electrochemistry in high temperature water of nuclear power systems

International Nuclear Information System (INIS)

Uchida, Shunsuke

2008-01-01

The latest experiences with corrosion in the cooling systems of nuclear power plants are reviewed. High temperature cooling water causes corrosion of structural materials, which often leads to adverse effects in the plants, e.g., increased shutdown radiation, generation of defects in materials of major components and fuel claddings, and increased volume of radwaste sources. Corrosion behavior is greatly affected by water quality and differs according to the water quality values and the materials themselves. In order to establish reliable operation, each plant requires its own unique optimal water chemistry control based on careful consideration of its system, materials and operational history. Electrochemistry is one of the key issues that determine corrosion-related problems, but it is not the only issue. Most corrosion-related phenomena, e.g., flow accelerated corrosion (FAC), intergranular stress corrosion cracking (IGSCC), primary water stress corrosion cracking (PWSCC) and thinning of fuel cladding materials, can be understood based on an electrochemical index, e.g., the electrochemical corrosion potential (ECP), conductivities and pH. The most important electrochemical index, the ECP, can be measured at elevated temperature and applied to in situ sensors of corrosion conditions to detect anomalous conditions of structural materials at their very early stages. (orig.)

Feasibility analysis of marine ecological on-line integrated monitoring system

Science.gov (United States)

Chu, D. Z.; Cao, X.; Zhang, S. W.; Wu, N.; Ma, R.; Zhang, L.; Cao, L.

2017-08-01

The in-situ water quality sensors were susceptible to biological attachment. Moreover, sea water corrosion and wave impact damage, and many sensors scattered distribution would cause maintenance inconvenience. The paper proposed a highly integrated marine ecological on-line integrated monitoring system, which can be used inside monitoring station. All sensors were reasonably classified, the similar in series, the overall in parallel. The system composition and workflow were described. In addition, the paper proposed attention issues of the system design and corresponding solutions. Water quality multi-parameters and 5 nutrient salts as the verification index, in-situ and systematic data comparison experiment were carried out. The results showed that the data consistency of nutrient salt, PH and salinity was better. Temperature and dissolved oxygen data trend was consistent, but the data had deviation. Turbidity fluctuated greatly; the chlorophyll trend was similar with it. Aiming at the above phenomena, three points system optimization direction were proposed.

A Review of Field Corrosion Control and Monitoring Techniques of ...

African Journals Online (AJOL)

OLUWASOGO

corrosion attack and eventual failure of pipelines within oil and gas industry has been classified ... pipelines' commissioning which include design, material selection, protective ..... analyses after certain period to obtain corrosion information.

Corrosion of structural materials and electrochemistry in high temperature water of nuclear power systems

International Nuclear Information System (INIS)

Uchida, Shunsuke

2014-01-01

The latest experiences with corrosion in the cooling systems of nuclear power plants are reviewed. High temperature cooling water causes corrosion of structural materials, which often leads to adverse effects in the plants, e.g., generating defects in materials of major components and fuel claddings, increasing shutdown radiation and increasing the volume of radwaste sources. Corrosion behaviors are much affected by water qualities and differ according to the values of water qualities and the materials themselves. In order to establish reliable operation, each plant requires its own unique optimal water chemistry control based on careful consideration of its system, materials and operational history. Electrochemistry is one of key issues that determine corrosion related problems but it is not the only issue. Most phenomena for corrosion related problems, e.g., flow-accelerated corrosion (FAC), intergranular stress corrosion cracking (IGSCC), primary water stress corrosion cracking (PWSCC) and thinning of fuel cladding materials, can be understood based on an electrochemical index, e.g., electrochemical corrosion potential (ECP), conductivities and pH. The most important electrochemical index, ECP, can be measured at elevated temperature and applied to in situ sensors of corrosion conditions to detect anomalous conditions of structural materials at their very early stages. In the paper, theoretical models based on electrochemistry to estimate wall thinning rate of carbon steel piping due to flow-accelerated corrosion and corrosive conditions determining IGSCC crack initiation and growth rate are introduced. (author)

Erosion-corrosion interactions and their affect on marine and offshore components

Energy Technology Data Exchange (ETDEWEB)

Wood, Robert JK [Surface Engineering and Tribology Group, School of Engineering Sciences, University of Southampton, SO17 1BJ (United Kingdom)

2004-07-01

The operation of modern fluid handling systems demands for low costs, reliability, longevity and no loss of fluid containment. All these can be achieved by minimising the material damage caused by the combined attack of solid particle or cavitation impingement and corrosion. This paper will cover the rationale behind the selection of erosion resistance surfaces for fluid handling equipment and highlight the complexities encountered when these surfaces are exposed to environments which contain sand particles or cavitation in a corrosive medium. The erosion and erosion-corrosion performance of a variety of coatings and bulk surfaces will be discussed using volume loss rate versus sand impact energy maps. Recent research into the erosion-corrosion of polymer coatings, PEO and HVOF aluminium and nickel aluminium bronze coatings will be reviewed. Electrochemical techniques designed to monitor the erosion-corrosion mechanisms and coating integrity will be presented and used to quantify the synergistic terms present when both erosion and corrosion act concurrently. (author)

Improving the reliability of open-cycle water systems: Application of biofouling surveillance and control techniques to sediment and corrosion fouling at nuclear power plants

International Nuclear Information System (INIS)

Johnson, K.I.; Neitzel, D.A.

1987-03-01

Biofouling surveillance and control techniques are evaluated for their applicability to sediment and corrosion fouling and suggestions are given to improve their effectiveness. Alternate techniques to better detect and control sedimentation and corrosion are also evaluated. Environmental conditions that allow biofouling, sedimentation, and corrosion to occur are summarized. A correlation between sediment and corrosion is identified and the causes are described. Environmental regulations, especially those in the Clean Water Act of 1977, are reviewed to identify those that may limit or prevent the use of surveillance and control techniques described in this report. Flow velocity is the major design factor that determines whether or not biofouling, sedimentation, and corrosion will occur. Monitoring flow conditions can provide early warning of conditions that will allow fouling to occur. Visual inspection is the most common and most effective technique for identifying the cause and extent of fouling in the open-cycle water system. Most biofouling control techniques in current use are not effective against sediment and corrosion. Frequent, high-velocity flushing of cooling loops may effectively remove sediment and reduce under-sediment corrosion. Alternate biocide treatments such as targeted chlorination or the use of ozone or 2,2-dibromo-3-nitrilo propionamide (DBNPA) may also be effective in reducing under-sediment corrosion

Identification of microorganisms associated with corrosion of offshore oil production systems

Science.gov (United States)

Sørensen, Ketil; Grigoryan, Aleksandr; Holmkvist, Lars; Skovhus, Torben; Thomsen, Uffe; Lundgaard, Thomas

2010-05-01

Microbiologically influenced corrosion (MIC) poses a major challenge to oil producers and distributors. The annual cost associated with MIC-related pipeline failures and general maintenance and surveillance of installations amounts to several billion dollar in the oil production sector alone. Hence, large efforts are undertaken by some producers to control and monitor microbial growth in pipelines and other installations, and extensive surveillance programs are carried out in order to detect and quantify potential MIC-promoting microorganisms. Traditionally, efforts to mitigate and survey microbial growth in oil production systems have focused on sulfate-reducing Bacteria (SRB), and microorganisms have usually been enumerated by the culture-dependent MPN (most probable number) -technique. Culture-independent molecular tools yielding much more detailed information about the microbial communities have now been implemented as a reliable tool for routine surveillance of oil production systems in the North Sea. This has resulted in new and hitherto unattainable information regarding the distribution of different microorganisms in hot reservoirs and associated oil production systems. This presentation will provide a review of recent insights regarding thermophilic microbial communities and their implication for steel corrosion in offshore oil production systems. Data collected from solids and biofilms in different corroded pipelines and tubes indicate that in addition to SRB, other groups such as methanogens and sulfate-reducing Archaea (SRA) are also involved in MIC. In the hot parts of the system where the temperature approaches 80 ⁰C, SRA closely related to Archaeoglobus fulgidus outnumber SRB by several orders of magnitude. Methanogens affiliated with the genus Methanothermococcus were shown to completely dominate the microbial community at the metal surface in a sample of highly corroded piping. Thus, the microbial communities associated with MIC appear to be more

Service water electrochemical monitoring development at Ontario Hydro

International Nuclear Information System (INIS)

Brennenstuhl, A.M.

1994-01-01

Ontario Hydro (OH) is currently investigating the feasibility of using electrochemical techniques for the corrosion monitoring of service water systems. To date all evaluations have been carried out in a field simulator. The studies include examining the effects of; system startup after periods of stagnation, sodium hypochlorite injection, and zebra mussel settlement on metallic surfaces. Carbon steel and Type 304L stainless steel have been evaluated. Electrochemical potential noise (EPN), electrochemical current noise (ECN) potential and coupling current were semi-continuously monitored over a period of up to one year. Data obtained from the electrochemical noise monitoring has given OH valuable insights into the mechanisms of degradation in service water systems. The high sensitivity of the electrochemical noise technique, particularly to localized corrosion has proved to be the major attraction of the system

Lithium-system corrosion/erosion studies for the FMIT project

Energy Technology Data Exchange (ETDEWEB)

Bazinet, G D [comp.

1983-04-01

The corrosion behavior of selected materials in a liquid lithium environment has been studied in support of system and component designs for the Fusion Materials Irradiation Test (FMIT) Facility. The liquid lithium test resources and the capabilities of several laboratories were used to study specific concerns associated with the overall objective. Testing conditions ranged from approx. 3700 hours to approx. 6500 hours of exposure to flowing lithium at temperatures from 230/sup 0/C to 270/sup 0/C and static lithium at temperatures from 200/sup 0/C to 500/sup 0/C. Principal areas of investigation included lithium corrosion/erosion effects of FMIT lithium system materials (largely Type 304 and Type 304L austenitic stainless steels) and candidate materials for major system components.

Lithium-system corrosion/erosion studies for the FMIT project

International Nuclear Information System (INIS)

Bazinet, G.D.

1983-04-01

The corrosion behavior of selected materials in a liquid lithium environment has been studied in support of system and component designs for the Fusion Materials Irradiation Test (FMIT) Facility. The liquid lithium test resources and the capabilities of several laboratories were used to study specific concerns associated with the overall objective. Testing conditions ranged from approx. 3700 hours to approx. 6500 hours of exposure to flowing lithium at temperatures from 230 0 C to 270 0 C and static lithium at temperatures from 200 0 C to 500 0 C. Principal areas of investigation included lithium corrosion/erosion effects of FMIT lithium system materials (largely Type 304 and Type 304L austenitic stainless steels) and candidate materials for major system components

Corrosion behaviour and biocorrosion of galvanized steel water distribution systems.

Science.gov (United States)

Delaunois, F; Tosar, F; Vitry, V

2014-06-01

Galvanized steel tubes are a popular mean for water distribution systems but suffer from corrosion despite their zinc or zinc alloy coatings. First, the quality of hot-dip galvanized (HDG) coatings was studied. Their microstructure, defects, and common types of corrosion were observed. It was shown that many manufactured tubes do not reach European standard (NBN EN 10240), which is the cause of several corrosion problems. The average thickness of zinc layer was found at 41μm against 55μm prescribed by the European standard. However, lack of quality, together with the usual corrosion types known for HDG steel tubes was not sufficient to explain the high corrosion rate (reaching 20μm per year versus 10μm/y for common corrosion types). Electrochemical tests were also performed to understand the corrosion behaviours occurring in galvanized steel tubes. Results have shown that the limiting step was oxygen diffusion, favouring the growth of anaerobic bacteria in steel tubes. EDS analysis was carried out on corroded coatings and has shown the presence of sulphur inside deposits, suggesting the likely bacterial activity. Therefore biocorrosion effects have been investigated. Actually sulphate reducing bacteria (SRB) can reduce sulphate contained in water to hydrogen sulphide (H2S), causing the formation of metal sulphides. Although microbial corrosion is well-known in sea water, it is less investigated in supply water. Thus, an experimental water main was kept in operation for 6months. SRB were detected by BART tests in the test water main. Copyright © 2014 Elsevier B.V. All rights reserved.

BWR steel containment corrosion

Energy Technology Data Exchange (ETDEWEB)

Tan, C.P.; Bagchi, G.

1996-04-01

The report describes regulatory actions taken after corrosion was discovered in the drywell at the Oyster Creek Plant and in the torus at the Nine Mile Point 1 Plant. The report describes the causes of corrosion, requirements for monitoring corrosion, and measures to mitigate the corrosive environment for the two plants. The report describes the issuances of generic letters and information notices either to collect information to determine whether the problem is generic or to alert the licensees of similar plants about the existence of such a problem. Implementation of measures to enhance the containment performance under severe accident conditions is discussed. A study by Brookhaven National Laboratory (BNL) of the performance of a degraded containment under severe accident conditions is summarized. The details of the BNL study are in the appendix to the report.

Corrosion behavior of materials selected for FMIT lithium system

International Nuclear Information System (INIS)

Bazinet, G.D.; Down, M.G.; Matlock, D.K.

1983-01-01

The corrosion program consisted of a multi-disciplinary approach utilizing the liquid lithium test resources and capabilities of several laboratories. Specific concerns associated with the overall objective of materials corrosion behavior were evaluated at each laboratory. Testing conditions included: approx. 3700 hours of exposure to flowing lithium at temperatures from 230 0 C to 270 0 C and approx. 6500 hours of exposure to flowing lithium at an isothermal temperature of 270 0 C. Principal areas of investigation, to be discussed here briefly, included lithium corrosion effects on the following: (1) types 304 and 304L austenitic stainless steels, which are specified as reference materials for the FMIT lithium system; (2) type 304 stainless steel weldments (w/type 308 stainless steel filler) typical of specified tube and butt welds in the lithium system design; (3) titanium, zirconium and yttrium, which represent potential hot trap getter materials; (4) BNi4 braze alloy, used as a potential attachement method in the plug/seat fabrication of liquid lithium valves; and (5) type 321 stainless steel bellows, typical of bellows used in potential liquid lithium valve designs

Electrochemical aspects of microbiologically influenced corrosion

International Nuclear Information System (INIS)

Licina, G.J.

1989-01-01

Microbiologically influenced corrosion (MIC) is a topic that has gained considerable interest over the past decade, particularly in the oil production and nuclear power generation industries. Failures of stainless steels and copper-nickel alloys under conditions that would not be expected to be at all demanding such as during lay-up have been observed as a result of MIC. Failures in the time period between system construction and its operation are often associated with biological activity. Finally, MIC is generally associated with normally stagnant systems or systems which experience intermittent flow conditions. The diverse and redundant design philosophy of nuclear plants necessitates that a large number of systems are operated in this manner. Some of these systems are safety related while still others support safety related systems. As a result, the U.S. Nuclear Regulatory Commission and all nuclear utilities have become increasingly concerned with MIC. The purpose of this workshop is to provide a review of the most current technology related to the fundamental aspects of microbiologically influenced corrosion, its diagnosis, and its control. This paper reviews how microbes can influence the electrochemical processes that influence and often control corrosion; ways that these processes (hence, MIC) may be monitored; and electrochemical methods for their control. Examples of the influence of microbiological activity on anodic and cathodic reactions on steels, stainless steels, and copper based alloys in both aerated and dearated environments are provided since the electrochemical effects can be significantly different for each combination. 45 refs

Corrosion and stress corrosion cracking in supercritical water

Science.gov (United States)

Was, G. S.; Ampornrat, P.; Gupta, G.; Teysseyre, S.; West, E. A.; Allen, T. R.; Sridharan, K.; Tan, L.; Chen, Y.; Ren, X.; Pister, C.

2007-09-01

Supercritical water (SCW) has attracted increasing attention since SCW boiler power plants were implemented to increase the efficiency of fossil-based power plants. The SCW reactor (SCWR) design has been selected as one of the Generation IV reactor concepts because of its higher thermal efficiency and plant simplification as compared to current light water reactors (LWRs). Reactor operating conditions call for a core coolant temperature between 280 °C and 620 °C at a pressure of 25 MPa and maximum expected neutron damage levels to any replaceable or permanent core component of 15 dpa (thermal reactor design) and 100 dpa (fast reactor design). Irradiation-induced changes in microstructure (swelling, radiation-induced segregation (RIS), hardening, phase stability) and mechanical properties (strength, thermal and irradiation-induced creep, fatigue) are also major concerns. Throughout the core, corrosion, stress corrosion cracking, and the effect of irradiation on these degradation modes are critical issues. This paper reviews the current understanding of the response of candidate materials for SCWR systems, focusing on the corrosion and stress corrosion cracking response, and highlights the design trade-offs associated with certain alloy systems. Ferritic-martensitic steels generally have the best resistance to stress corrosion cracking, but suffer from the worst oxidation. Austenitic stainless steels and Ni-base alloys have better oxidation resistance but are more susceptible to stress corrosion cracking. The promise of grain boundary engineering and surface modification in addressing corrosion and stress corrosion cracking performance is discussed.

Makeup water system performance and impact on PWR steam generator corrosion

International Nuclear Information System (INIS)

Bell, M.J.; Sawocha, S.G.; Smith, L.A.

1984-01-01

The object of this EPRI-funded project was to assess the possible relation of pressurized water reactor (PWR) steam generator corrosion at fresh water sites to makeup water impurity ingress. Makeup water system design, operation and performance reviews were based on site visits, plant design documents, performance records and grab sample analyses. Design features were assessed in terms of their effect on makeup system performance. Attempts were made to correlate the makeup plant source water, system design characteristics, and typical makeup water qualities to steam generator corrosion observations, particularly intergranular attack (IGA). Direct correlations were not made since many variables are involved in the corrosion process and in the case of IGA, the variables have not been clearly established. However, the study did demonstrate that makeup systems can be a significant source of contaminants that are suspected to lead to both IGA and denting. Additionally, it was noted that typical makeup system performance with respect to organic removal was not good. The role of organics in steam generator damage has not been quantified and may deserve further study

Impact of chlorinated disinfection on copper corrosion in hot water systems

Energy Technology Data Exchange (ETDEWEB)

Montes, J. Castillo [Centre Scientifique et Technique du Bâtiment Nantes, 11 rue Henri Picherit, BP 82341, 44323 Nantes Cedex 03 (France); Laboratoire des Sciences de l’Ingénieur pour l’Environnement, UMR-CNRS 7356, Université de La Rochelle, Avenue Michel Crépeau, 17042 La Rochelle Cedex 1 (France); Hamdani, F. [Laboratoire des Sciences de l’Ingénieur pour l’Environnement, UMR-CNRS 7356, Université de La Rochelle, Avenue Michel Crépeau, 17042 La Rochelle Cedex 1 (France); Creus, J., E-mail: jcreus@univ-lr.fr [Laboratoire des Sciences de l’Ingénieur pour l’Environnement, UMR-CNRS 7356, Université de La Rochelle, Avenue Michel Crépeau, 17042 La Rochelle Cedex 1 (France); Touzain, S. [Laboratoire des Sciences de l’Ingénieur pour l’Environnement, UMR-CNRS 7356, Université de La Rochelle, Avenue Michel Crépeau, 17042 La Rochelle Cedex 1 (France); Correc, O. [Centre Scientifique et Technique du Bâtiment Nantes, 11 rue Henri Picherit, BP 82341, 44323 Nantes Cedex 03 (France)

2014-09-30

Highlights: • Impact of disinfectant treatment on the durability of copper pipes. • Synergy between disinfectant concentration and temperature. • Pitting corrosion of copper associated to the corrosion products formation on copper. - Abstract: In France, hot water quality control inside buildings is occasionally ensured by disinfection treatments using temperature increases or addition of sodium hypochlorite (between 0.5 ppm and 1 ppm residual free chlorine). This disinfectant is a strong oxidiser and it could interact with metallic pipes usually used in hot water systems. This work deals with the study of the impact of these treatments on the durability of copper pipes. The objective of this work was to investigate the influence of sodium hypochlorite concentration and temperature on the copper corrosion mechanism. Copper samples were tested under dynamic and static conditions of ageing with sodium hypochlorite solutions ranging from 0 to 100 ppm with temperature at 50 °C and 70 °C. The efficiency of a corrosion inhibitor was investigated in dynamic conditions. Visual observations and analytical analyses of the internal surface of samples was studied at different ageing duration. Corrosion products were characterised by X-ray diffraction and Raman spectroscopy. Temperature and disinfectant were found to considerably affect the copper corrosion mechanism. Surprisingly, the corrosiveness of the solution was higher at lower temperatures. The temperature influences the nature of corrosion products. The protection efficiency is then strongly depend on the nature of the corrosion products formed at the surface of copper samples exposed to the aggressive solutions containing different concentration of disinfectant.

Corrosion evaluation technology

International Nuclear Information System (INIS)

Kim, Uh Chul; Han, Jeong Ho; Nho, Kye Ho; Lee, Eun Hee; Kim, Hong Pyo; Hwang, Seong Sik; Lee, Deok Hyun; Hur, Do Haeng; Kim, Kyung Mo.

1997-09-01

A multifrequency ACPD system was assembled which can measure very small crack. Stress corrosion cracking test system with SSRT operating high temperature was installed. Stress corrosion cracking test of newly developed alloy 600 and existing alloy 600 was carried out in steam atmosphere of 400 deg C. No crack was observed in both materials within a test period of 2,000 hrs. Corrosion fatigue test system operating at high temperature was installed in which fatigue crack was measured by CDPD. Lead enhanced the SCC of the Alloy 600 in high temperature water, had a tendency to modify a cracking morphology from intergranular to transgranular. Pit initiation preferentially occurred at Ti-rich carbide. Resistance to pit initiation decreased with increasing temperature up to 300 deg C. Test loop for erosion corrosion was designed and fabricated. Thin layer activation technique was very effective in measuring erosion corrosion. Erosion corrosion of a part of secondary side pipe was evaluated by the Check Family Codes of EPRI. Calculated values of pipe thickness by Check Family Codes coincided with the pipe thickness measured by UT with an error of ± 20%. Literature review on turbine failure showed that failure usually occurred in low pressure turbine rotor disc and causes of failure are stress corrosion cracking and corrosion fatigue. (author). 12 refs., 20 tabs., 77 figs

Erosion and corrosion of nuclear power plant materials

International Nuclear Information System (INIS)

1994-01-01

This conference is composed of 23 papers, grouped in 3 sessions which main themes are: analysis of corrosion and erosion damages of nuclear power plant equipment and influence of water chemistry, temperature, irradiations, metallurgical and electrochemical factors, flow assisted cracking, stress cracking; monitoring and control of erosion and corrosion in nuclear power plants; susceptibility of structural materials to erosion and corrosion and ways to improve the resistance of materials, steels, coatings, etc. to erosion, corrosion and cracking

On-line, real-time monitoring for petrochemical and pipeline process control applications

Energy Technology Data Exchange (ETDEWEB)

Kane, Russell D.; Eden, D.C.; Cayard, M.S.; Eden, D.A.; Mclean, D.T. [InterCorr International, Inc., 14503 Bammel N. Houston, Suite 300, Houston Texas 77014 (United States); Kintz, J. [BASF Corporation, 602 Copper Rd., Freeport, Texas 77541 (United States)

2004-07-01

Corrosion problems in petroleum and petrochemical plants and pipeline may be inherent to the processes, but costly and damaging equipment losses are not. With the continual drive to increase productivity, while protecting both product quality, safety and the environment, corrosion must become a variable that can be continuously monitored and assessed. This millennium has seen the introduction of new 'real-time', online measurement technologies and vast improvements in methods of electronic data handling. The 'replace when it fails' approach is receding into a distant memory; facilities management today is embracing new technology, and rapidly appreciating the value it has to offer. It has offered the capabilities to increase system run time between major inspections, reduce the time and expense associated with turnaround or in-line inspections, and reduce major upsets which cause unplanned shut downs. The end result is the ability to know on a practical basis of how 'hard' facilities can be pushed before excessive corrosion damage will result, so that process engineers can understand the impact of their process control actions and implement true asset management. This paper makes reference to use of a online, real-time electrochemical corrosion monitoring system - SmartCET 1- in a plant running a mostly organic process media. It also highlights other pertinent examples where similar systems have been used to provide useful real-time information to detect system upsets, which would not have been possible otherwise. This monitoring/process control approach has operators and engineers to see, for the first time, changes in corrosion behavior caused by specific variations in process parameters. Process adjustments have been identified that reduce corrosion rates while maintaining acceptable yields and quality. The monitoring system has provided a new window into the chemistry of the process, helping chemical engineers improve their process

Indoor atmospheric corrosion of historical ferrous alloys. System characterisation, mechanisms and modelling discussion

International Nuclear Information System (INIS)

Monnier, J.

2008-12-01

Understanding the mechanisms of indoor atmospheric corrosion in iron alloys is of primary importance in several fields, including for the conservation of Middle Ages monuments or the long term storage of nuclear waste. In this research, a double approach was developed, combining fine characterisation of corrosion systems and design of experiments to answers specific questions related to mechanisms understanding. Iron indoor atmospheric corrosion was investigated on samples coming from the reinforcing chain of the Amiens cathedral (15. century). In the first stage, the corrosion system has been extensively characterised from the macroscopic to the nano-metric scale. In particular, structural micro-analysis (μ-Raman, μ-XRD, μ-XAS) has been used to locate, identify and quantify the oxidised phases. Rust layers are composed of a matrix of nano-metric goethite, with low quantities of lepidocrocite and akaganeite mostly located in the extern part of the corrosion system. In addition, clear marblings are dispersed in the matrix, which are sometimes connected with the metal core. Although these may contain maghemite, these marblings are generally made of ferri-hydrite/feroxyhite phases. In the second stage, specific experiments have been carried out in an unsaturated marked medium to locate oxygen reduction sites in the rust layers. Several cases were evidenced, depending on the rust layer morphology. In addition, reduction processes of model phases have been studied in situ, using an electrochemical cell coupled with structural characterisation techniques. This combination highlighted the influence of reduction mode and pH on the type of reduced phase formed. From the obtained results, several mechanisms are proposed to explain the long term indoor atmospheric corrosion of iron, including rust layers morphology and phases properties. The different hypotheses have been integrated in a proposed method to diagnosis ancient ferrous systems stability. These hypotheses also

Corrosion at system chimneys made of CrNi-steels

Energy Technology Data Exchange (ETDEWEB)

Pajonk, Gunther [Institute of Materials Testing of Northrhine-Westfalia, D-44285 Dortmund (Germany)

2004-07-01

Names like 'chimney' und 'funnel' usually identify flue gas devices made of bricks. Much less known is the fact that chimney elements are still manufactured from alloys. The following article describes the particular demands ruled by legislation on building pro-ducts, just as the consequences resulting from corrosion loads by flue gas condensates. Difficulties caused by manufacturing and construction are primarily discussed. Furthermore a test procedure is introduced that allows to catch and correlate corrosion loads and technical designs systematically to corrosion behaviour and service life of flue gas devices. For the first time a tool for active quality assurance has been given by this test rig allowing to recognize construction errors systematically. This way, manufacturers of system chimneys and flue liners are enabled to optimize their products applications going ahead to the respective requests of the market. (authors)

Data processing technologies and diagnostics for water chemistry and corrosion control in nuclear power plants (DAWAC). Report of a coordinated research project 2001-2005

International Nuclear Information System (INIS)

2006-06-01

This publication provides information on the current status and development trends in monitoring, diagnostics and control of water chemistry and corrosion of core and primary circuit materials in water cooled power reactors. It summarizes the results of an IAEA Coordinated Research Project and focuses on the methods for development, qualification and implementation of water chemistry expert systems at nuclear power plants. These systems are needed to have full benefit from using on-line sensors in real time mode when sensor signals, and other chemistry and operational data, are collected and continuously analysed with data acquisition and evaluation software. Technical knowledge was acquired in water chemistry control techniques (grab sampling, on-line monitoring, data collecting and processing, etc), plant chemistry and corrosion diagnostics, plant monitoring (corrosion, chemistry, activity) and plant chemistry improvement (analytical models and practices). This publication covers contributions from leading experts in water chemistry/corrosion, representing organizations from 16 countries with the largest nuclear capacities

Corrosion control when using secondary treated municipal wastewater as alternative makeup water for cooling tower systems.

Science.gov (United States)

Hsieh, Ming-Kai; Li, Heng; Chien, Shih-Hsiang; Monnell, Jason D; Chowdhury, Indranil; Dzombak, David A; Vidic, Radisav D

2010-12-01

Secondary treated municipal wastewater is a promising alternative to fresh water as power plant cooling water system makeup water, especially in arid regions. Laboratory and field testing was conducted in this study to evaluate the corrosiveness of secondary treated municipal wastewater for various metals and metal alloys in cooling systems. Different corrosion control strategies were evaluated based on varied chemical treatment. Orthophosphate, which is abundant in secondary treated municipal wastewater, contributed to more than 80% precipitative removal of phosphorous-based corrosion inhibitors. Tolyltriazole worked effectively to reduce corrosion of copper (greater than 95% inhibition effectiveness). The corrosion rate of mild steel in the presence of free chlorine 1 mg/L (as Cl2) was approximately 50% higher than in the presence of monochloramine 1 mg/L (as Cl2), indicating that monochloramine is a less corrosive biocide than free chlorine. The scaling layers observed on the metal alloys contributed to corrosion inhibition, which could be seen by comparing the mild steel 21-day average corrosion rate with the last 5-day average corrosion rate, the latter being approximately 50% lower than the former.

Coaxial stub resonator for online monitoring early stages of corrosion

NARCIS (Netherlands)

Hoog-Antonyuk, N.A.; Mayer, Mateo J.J.; Miedema, Henk; Olthuis, Wouter; van den Berg, Albert

2014-01-01

Here we demonstrate the proof-of-principle of a new type of flow-through sensor to assess the corrosion rate of metal surfaces. The method can be applied to all situations where metals are exposed to a corrosive (fluidic) environment, including, for instance, the interior of pipes and tubes. Our

Corrosion behavior of materials selected for FMIT lithium system

Energy Technology Data Exchange (ETDEWEB)

Bazinet, G.D.; Down, M.G.; Matlock, D.K.

1983-01-01

The corrosion program consisted of a multi-disciplinary approach utilizing the liquid lithium test resources and capabilities of several laboratories. Specific concerns associated with the overall objective of materials corrosion behavior were evaluated at each laboratory. Testing conditions included: approx. 3700 hours of exposure to flowing lithium at temperatures from 230/sup 0/C to 270/sup 0/C and approx. 6500 hours of exposure to flowing lithium at an isothermal temperature of 270/sup 0/C. Principal areas of investigation, to be discussed here briefly, included lithium corrosion effects on the following: (1) types 304 and 304L austenitic stainless steels, which are specified as reference materials for the FMIT lithium system; (2) type 304 stainless steel weldments (w/type 308 stainless steel filler) typical of specified tube and butt welds in the lithium system design; (3) titanium, zirconium and yttrium, which represent potential hot trap getter materials; (4) BNi4 braze alloy, used as a potential attachement method in the plug/seat fabrication of liquid lithium valves; and (5) type 321 stainless steel bellows, typical of bellows used in potential liquid lithium valve designs.

Electrochemical corrosion potential and noise measurement in high temperature water

International Nuclear Information System (INIS)

Fong, Clinton; Chen, Yaw-Ming; Chu, Fang; Huang, Chia-Shen

2000-01-01

Hydrogen water chemistry (HWC) is one of the most important methods in boiling water reactor(BWR) system to mitigate and prevent stress corrosion cracking (SCC) problems of stainless steel components. Currently, the effectiveness of HWC in each BWR is mainly evaluated by the measurement of electrochemical corrosion potentials (ECP) and on-line monitoring of SCC behaviors of stainless steels. The objective of this work was to evaluate the characteristics and performance of commercially available high temperature reference electrodes. In addition, SCC monitoring technique based on electrochemical noise analysis (ECN) was also tested to examine its crack detection capability. The experimental work on electrochemical corrosion potential (ECP) measurements reveals that high temperature external Ag/AgCl reference electrode of highly dilute KCl electrolyte can adequately function in both NWC and HWC environments. The high dilution external Ag/AgCl electrode can work in conjunction with internal Ag/AgCl reference electrode, and Pt electrode to ensure the ECP measurement reliability. In simulated BWR environment, the electrochemical noise tests of SCC were carried out with both actively and passively loaded specimens of type 304 stainless steel with various electrode arrangements. From the coupling current and corrosion potential behaviors of the passive loading tests during immersion test, it is difficult to interpret the general state of stress corrosion cracking based on the analytical results of overall current and potential variations, local pulse patterns, statistical characteristics, or power spectral density of electrochemical noise signals. However, more positive SCC indication was observed in the power spectral density analysis. For aqueous environments of high solution impedance, successful application of electrochemical noise technique for SCC monitoring may require further improvement in specimen designs and analytical methods to enhance detection sensitivity

Development of sensors for in-situ monitoring of corrosion and water chemistry parameters for the electric power utility industry

International Nuclear Information System (INIS)

Macdonald, D.D.; Pang, J.; Liu, C.; Medina, E.; Villa, J.; Bueno, J.

1993-01-01

The in situ monitoring of the chemistry and electrochemistry of aqueous heat transport fluids in thermal (nuclear and fossil) power plants is now considered essential if adequate assessment and close control of corrosion and mass transfer phenomena are to be achieved. Because of the elevated temperatures and pressures involved, new sensor technologies are required that are able to measure key parameters under plant operating conditions for extended periods of time. In this paper, the authors outline a research and development program that is designed to develop practical sensors for use in thermal power plants. The current emphasis is on sensors for measuring corrosion potential, pH, the concentrations of oxygen and hydrogen, and the electrochemical noise generated by corrosion processes at temperatures ranging from ∼250 C to 500 C. The program is currently at the laboratory stage, but testing of prototype sensors in a coal-fired supercritical power plant in Spain will begin shortly

Trace water vapor determination in nitrogen and corrosive gases using infrared spectroscopy

Energy Technology Data Exchange (ETDEWEB)

Espinoza, L.H.; Niemczyk, T.M. [Univ. of New Mexico, Albuquerque, NM (United States). Dept. of Chemistry; Stallard, B.R.; Garcia, M.J. [Sandia National Labs., Albuquerque, NM (United States)

1997-06-01

The generation of particles in gas handling systems as a result of corrosion is a major concern in the microelectronics industry. The corrosion can be caused by the presence of trace quantities of water in corrosive gases such as HCl or HBr. FTIR spectroscopy has been shown to be a method that can be made compatible with corrosive gases and is capable of detecting low ppb levels of water vapor. In this report, the application of FTIR spectroscopy combined with classical least squares multivariate calibration to detect trace H{sub 2}O in N{sub 2}, HCl and HBr is discussed. Chapter 2 discusses the gas handling system and instrumentation required to handle corrosive gases. A method of generating a background spectrum useful to the measurements discussed in this report, as well as in other application areas such as gas phase environmental monitoring, is discussed in Chapter 3. Experimental results obtained with the first system are presented in Chapter 4. Those results made it possible to optimize the design options for the construction of a dedicate system for low ppb water vapor determination. These designs options are discussed in Chapter 5. An FTIR prototype accessory was built. In addition, a commercially available evacuable FTIR system was obtained for evaluation. Test results obtained with both systems are discussed in Chapter 6. Experiments dealing with the interaction between H{sub 2}O-HCl and potential improvements to the detection system are discussed in Chapter 7.

Cathodic corrosion protection in a gas distribution grid. Operational experience in five years of operation; Kathodischer Korrosionsschutz in einem Gasverteilungsnetz. Betriebserfahrung nach fuenf Jahren

Energy Technology Data Exchange (ETDEWEB)

Poka, Werner [Stadtwerke Straubing (Germany); Gaugler, Hans; Steiger, Oliver [Stadtwerke Muenchen (Germany)

2011-07-01

In late 2001, Stadtwerke Straubing in Bavaria decided on cathodic corrosion protection of the Straubing low-pressure grid, with about 120 km of steel pipes. Planning started in early 2002 in cooperation with Stadtwerke Munich (SWM). Three years later, in December 2005, the last of the 25 grid sections was integrated in the cathodic corrosion protection system. This was followed by two years of monitoring, documentation, and measurements. The effectiveness of the cathodic corrosion protection system was proved for the whole low-pressure grid. Cost was reduced and availability enhanced. The project is discussed in detail, including economic efficiency, leak frequency and condition monitoring on the basis of measurements.

Corrosion Degradation of Coated Aluminum Alloy Systems through Galvanic Interactions

Science.gov (United States)

2017-07-19

REPORT DATE (DD-MM-YYYY) 2. REPORT TYPE 3. DATES COVERED (From - To) 4. TITLE AND SUBTITLE 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM...19b. TELEPHONE NUMBER (Include area code) Corrosion  Degradation  of  Coated  Aluminum  Alloy  Systems  through  Galvanic...their  low  density  and  relatively  high  strength.   While  exhibiting  significant  general   corrosion  resistance,  these

The corrosion behaviour of galvanized steel in cooling tower water containing a biocide and a corrosion inhibitor.

Science.gov (United States)

Minnoş, Bihter; Ilhan-Sungur, Esra; Çotuk, Ayşın; Güngör, Nihal Doğruöz; Cansever, Nurhan

2013-01-01

The corrosion behaviour of galvanized steel in cooling tower water containing a biocide and a corrosion inhibitor was investigated over a 10-month period in a hotel. Planktonic and sessile numbers of sulphate reducing bacteria (SRB) and heterotrophic bacteria were monitored. The corrosion rate was determined by the weight loss method. The corrosion products were analyzed by energy dispersive X-ray spectroscopy and X-ray diffraction. A mineralized, heterogeneous biofilm was observed on the coupons. Although a biocide and a corrosion inhibitor were regularly added to the cooling water, the results showed that microorganisms, such as SRB in the mixed species biofilm, caused corrosion of galvanized steel. It was observed that Zn layers on the test coupons were completely depleted after 3 months. The Fe concentrations in the biofilm showed significant correlations with the weight loss and carbohydrate concentration (respectively, p < 0.01 and p < 0.01).

Tracking the harmonic response of magnetically-soft sensors for wireless temperature, stress, and corrosive monitoring

Science.gov (United States)

Ong, Keat G.; Grimes, Craig A.

2002-01-01

This paper describes the application of magnetically-soft ribbon-like sensors for measurement of temperature and stress, as well as corrosive monitoring, based upon changes in the amplitudes of the higher-order harmonics generated by the sensors in response to a magnetic interrogation signal. The sensors operate independently of mass loading, and so can be placed or rigidly embedded inside nonmetallic, opaque structures such as concrete or plastic. The passive harmonic-based sensor is remotely monitored through a single coplanar interrogation and detection coil. Effects due to the relative location of the sensor are eliminated by tracking harmonic amplitude ratios, thereby, enabling wide area monitoring. The wireless, passive, mass loading independent nature of the described sensor platform makes it ideally suited for long-term structural monitoring applications, such as measurement of temperature and stress inside concrete structures. A theoretical model is presented to explain the origin and behavior of the higher-order harmonics in response to temperature and stress. c2002 Elsevier Science B.V. All rights reserved.

Dictionary corrosion and corrosion control

International Nuclear Information System (INIS)

1985-01-01

This dictionary has 13000 entries in both languages. Keywords and extensive accompanying information simplify the choice of word for the user. The following topics are covered: Theoretical principles of corrosion; Corrosion of the metals and alloys most frequently used in engineering. Types of corrosion - (chemical-, electro-chemical, biological corrosion); forms of corrosion (superficial, pitting, selective, intercrystalline and stress corrosion; vibrational corrosion cracking); erosion and cavitation. Methods of corrosion control (material selection, temporary corrosion protection media, paint and plastics coatings, electro-chemical coatings, corrosion prevention by treatment of the corrosive media); Corrosion testing methods. (orig./HP) [de

Corrosion risks with polyethylene pipes in district cooling systems; Korrosionsrisker vid anvaendning av polyetenroer i fjaerrkylesystem

Energy Technology Data Exchange (ETDEWEB)

Vinka, Tor-Gunnar; Almquist, Joergen; Gubner, Rolf [Swedish Corrosion Inst., Stockholm (Sweden)

2005-06-01

Field exposures of carbon steel and stainless steel test cylinders have been made in the district cooling system at Affaersverken Energi AB, Karlskrona, Sweden, as well as determinations of the amount of dissolved oxygen in the district cooling water. In the district cooling system tubes of polyethylene, carbon steel and stainless steel SS 2343 according to Swedish standard SS 14 23 43 are used. Karlskrona's drinking water, without deaeration, is used in the district cooling system. The polyethylene tubes with pressure number PN 10 are placed underground. The content of dissolved oxygen was very low in Karlskrona both before and after a period of 19 days with elevated oxygen content. During these 19 days the content of dissolved oxygen in the system increased without any apparent cause. The highest recorded oxygen content was 3.4 mg O{sub 2}/l. There are no obvious explanations for the increase of oxygen in the system. However, transport of oxygen into the system through the polyethylene tubes can be excluded as the source of the entering oxygen. The corrosion rate that was determined for freely exposed carbon steel in the district heating water in Karlskrona was low, 5 {mu}m/year. The corrosion attack was of a uniform nature (general corrosion) and there were no local corrosion attacks on the carbon steel cylinders. On connecting the carbon steel with stainless steel SS 23 43 with an area ratio of 1:1 the corrosion rate of the carbon steel increased by 2-3 times as compared to free exposure without electrical connection. On the stainless steel SS 2343 there was no corrosion damage either on the freely exposed stainless steel or on stainless steel that was connected to carbon steel. There were no signs of pitting corrosion or crevice corrosion on the stainless steel cylinders. The main corrosion risk for carbon steel at an elevated content of dissolved oxygen is bimetallic corrosion (galvanic corrosion) between carbon steel and copper and copper alloys, or

ChemAND{sup TM} - a system health monitor for plant chemistry

Energy Technology Data Exchange (ETDEWEB)

Turner, C.W.; Mitchel, G.R.; Balakrishnan, P.V.; Tosello, G

1999-07-01

Effective management of plant systems throughout their lifetime requires much more than data acquisition and display - it requires that the plant's system health be continually monitored and managed. AECL has developed a System Health Monitor called ChemAND for CANDU plant chemistry. ChemAND, a Chemistry ANalysis and Diagnostic system, monitors key chemistry parameters in the heat transport system, moderator-cover gas, annulus gas, and the steam cycle during full-power operation and feeds these parameters to models that calculate the effect of current plant operating conditions on the present and future health of the system. Chemistry data from each of the systems are extracted on a regular basis from the plant's Historical Data Server and are sorted according to function, e.g., indicators for condenser in-leakage, air in-leakage, heavy water leakage into the annulus gas, fuel failure, etc. Each parameter is conveniently displayed and is trended along with its alarm limits. ChemAND currently has two analytical models developed for the balance-of-plant. CHEMSOLV calculates crevice chemistry conditions in the steam generator (SG) from either the SG blowdown chemistry conditions or from a simulated condenser leak. This information will be used by operations personnel to evaluate the potential for SG tube corrosion in the crevice region. CHEMSOLV also calculates chemistry conditions throughout the steam-cycle system, as determined by the transport of volatile species such as ammonia, hydrazine, morpholine, and oxygen. A second model, SLUDGE, calculates the deposit loading in the SG as a function of time, based on concentrations of corrosion product in the final feedwater and plant operating conditions. Operations personnel can use this information to predict where to inspect and when to clean. In a future development, SLUDGE will track deposit loading arising from start-up crud bursts and will be used in conjunction with the thermohydraulics code, THIRST, to

Corrosion investigation of material combinations in a mobile phone dome-key pad system

DEFF Research Database (Denmark)

Ambat, Rajan; Møller, Per

2007-01-01

to multiple corrosion problems. In this paper, the corrosion susceptibility of dome (Ag/AISI 202 steel) and key pad system (Au/Ni/Cu) is investigated with an aim to understand the corrosion performance of such multi-material combinations in chloride containing environment. Investigation includes...... microstructural studies, polarization measurements using microelectrochemical technique, salt spray testing, and corrosion morphology analysis. The immersion Au layer on pads showed pores, and rolled bonded silver layer on dome had cracks and kinks. The difference in electrochemical behaviour of the metallic...... layers together with imperfections in the top layer results in severe pitting due to galvanic coupling. However, corrosion performance of the pads was much worse than domes. The results are applicable to a broad spectrum of PCB parts where similar material combinations are employed, especially Au/Ni/Cu....

Application of electrochemical frequency modulation for monitoring corrosion and corrosion inhibition of iron by some indole derivatives in molar hydrochloric acid

International Nuclear Information System (INIS)

Khaled, K.F.

2008-01-01

The corrosion inhibition effect of four indole derivatives, namely indole (IND), benzotriazole (BTA), benzothiazole (BSA) and benzoimidazole (BIA), have been used as possible corrosion inhibitors for pure iron in 1 M HCl. In this study, electrochemical frequency modulation, EFM was used as an effective method for corrosion rate determination in corrosion inhibition studies. By using EFM measurements, corrosion current density was determined without prior knowledge of Tafel slopes. Corrosion rates obtained using EFM, were compared to that obtained from other chemical and electrochemical techniques. The results obtained from EFM, EIS, Tafel and weight loss measurements were in good agreement. Tafel polarization measurements show that indole derivatives are cathodic-type inhibitors. Molecular simulation studies were applied to optimize the adsorption structures of indole derivatives. The inhibitor/iron/solvent interfaces were simulated and the adsorption energies of these inhibitors were calculated. Quantum chemical calculations have been performed and several quantum chemical indices were calculated and correlated with the corresponding inhibition efficiencies

Downhole corrosion mechanisms and mitigation strategies

Energy Technology Data Exchange (ETDEWEB)

McDougall, D. [Baker Hughes Canada, Calgary, AB (Canada)

2010-07-01

Pipeline corrosion refers to its deterioration because of a reaction with its environment. Although the physical condition of the metal at the anode initiates the corrosion process, it is the chemistry and composition of the electrolyte that controls the rate of the corrosion reaction and the severity of the corrosion. This presentation described the role of corrosion rate accelerators, with particular reference to dissolved gases such as oxygen, hydrogen sulfides and carbon dioxide, as well as pH levels, salinity, flow rate, temperature and presence of solids such as iron sulfides and sulfur. The effects of these accelerators were shown to be additive. Mitigation strategies include using materials such as resistant metal alloys or fiberglass, and applying coatings and chemical inhibitors. The importance of corrosion monitoring was also emphasized, with particular reference to the value of examining the number of corrosion related failures that have occurred over a fixed period of time. It was concluded that the ability to analyze samples of failed materials results in a better understanding of the cause of the failure, and is an integral part of designing any successful corrosion control program. tabs., figs.

Facility for simulating the corrosion fatigue process of steam generator tube materials

International Nuclear Information System (INIS)

Talpa, I.; Rosypal, F.

1987-01-01

A system is described for testing corrosion fatigue properties at parameters simulating the real loading of steam generator tubes. The test sample is fitted in an electrohydraulic pulsator controlled with an ADT 4500 control processor. The system of mechanical loading consists of a supply of pressure oil of a rated pressure of 25 MPa and a maximal delivered amount of 63 l/min, a cooling circuit of a maximum output of 180 l/min at a minimal pressure of 0.25 MPa, provided with a high capacity cooling equipment. The water circuit for the system of corrosion loading consists of elements for pressurizing, heating, circulation and measurement of corrosion medium quality. Demineralized water of required chemical composition is treated using a system of ion exchangers. Argon at a pressure of 20 kPa is used as cover gas. At a testing temperature of 340 degC the operating pressure in the water circuit is 16.0 MPa. An auxiliary circuit is used for controlling the quality of the corrosion medium in which pH (8.5 - 9.0), dissolved oxygen (7 - 700 ppb) and conductivity at 25 degC (2 μS/cm) are monitored. Both testing systems may operate autonomously. (J.B.). 2 figs., 1 tab., 16 refs

Corrosion of beryllium

International Nuclear Information System (INIS)

Mueller, J.J.; Adolphson, D.R.

1987-01-01

The corrosion behavior of beryllium in aqueous and elevated-temperature oxidizing environments has been extensively studied for early-intended use of beryllium in nuclear reactors and in jet and rocket propulsion systems. Since that time, beryllium has been used as a structural material in les corrosive environments. Its primary applications include gyro systems, mirror and reentry vehicle structures, and aircraft brakes. Only a small amount of information has been published that is directly related to the evaluation of beryllium for service in the less severe or normal atmospheric environments associated with these applications. Despite the lack of published data on the corrosion of beryllium in atmospheric environments, much can be deduced about its corrosion behavior from studies of aqueous corrosion and the experiences of fabricators and users in applying, handling, processing, storing, and shipping beryllium components. The methods of corrosion protection implemented to resist water and high-temperature gaseous environments provide useful information on methods that can be applied to protect beryllium for service in future long-term structural applications

When can Electrochemical Techniques give Reliable Corrosion Rates on Carbon Steel in Sulfide Media?

DEFF Research Database (Denmark)

Hilbert, Lisbeth Rischel; Hemmingsen, Tor; Nielsen, Lars Vendelbo

2005-01-01

in combination with ferrous sulfide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 with electrochemical techniques - both by linear polarization resistance (LPR) and electrochemical impedance spectroscopy (EIS). Oxygen entering the system accelerates......Effects of film formation on carbon steel in hydrogen sulfide media may corrupt corrosion rate monitoring by electrochemical techniques. Electrochemical data from hydrogen sulfide solutions, biological sulfide media and natural sulfide containing geothermal water have been collected and the process...... of film formation in sulfide solutions was followed by video. It can be shown that capacitative and diffusional effects due to porous reactive deposits tend to dominate the data resulting in unreliable corrosion rates measured by electrochemical techniques. The effect is strongly increased if biofilm...

Smart Sensor Network for Aircraft Corrosion Monitoring

Science.gov (United States)

2010-02-01

Network Elements – Hub, Network capable application processor ( NCAP ) – Node, Smart transducer interface module (STIM)  Corrosion Sensing and...software Transducer software Network Protocol 1451.2 1451.3 1451.5 1451.6 1451.7 I/O Node -processor Power TEDS Smart Sensor Hub ( NCAP ) IEEE 1451.0 and

Corrosion problems and solutions in oil refining and petrochemical industry

CERN Document Server

Groysman, Alec

2017-01-01

This book addresses corrosion problems and their solutions at facilities in the oil refining and petrochemical industry, including cooling water and boiler feed water units. Further, it describes and analyzes corrosion control actions, corrosion monitoring, and corrosion management. Corrosion problems are a perennial issue in the oil refining and petrochemical industry, as they lead to a deterioration of the functional properties of metallic equipment and harm the environment – both of which need to be protected for the sake of current and future generations. Accordingly, this book examines and analyzes typical and atypical corrosion failure cases and their prevention at refineries and petrochemical facilities, including problems with: pipelines, tanks, furnaces, distillation columns, absorbers, heat exchangers, and pumps. In addition, it describes naphthenic acid corrosion, stress corrosion cracking, hydrogen damages, sulfidic corrosion, microbiologically induced corrosion, erosion-corrosion, and corrosion...

Microbiologically influenced corrosion in the service water system of a test reactor

International Nuclear Information System (INIS)

Subba Rao, T.; Venugopalan, V.P.; Nair, K.V.K.

1995-01-01

This paper addresses the biofouling and corrosion problems in the service water system of a test reactor. Results of microbiological, electron microscopic and chemical analyses of water and deposit samples indicate the role of bacteria in the corrosion process. The primary role played by iron oxidising bacteria is emphasised. (author). 7 refs., 2 figs., 1 tab

Management and control of microbiologically influenced corrosion (MIC) in the oil and gas industry-Overview and a North Sea case study.

Science.gov (United States)

Skovhus, Torben Lund; Eckert, Richard B; Rodrigues, Edgar

2017-08-20

Microbiologically influenced corrosion (MIC) is the terminology applied where the actions of microorganisms influence the corrosion process. In literature, terms such as microbial corrosion, biocorrosion, microbially influenced/induced corrosion, and biodegradation are often applied. MIC research in the oil and gas industry has seen a revolution over the past decade, with the introduction of molecular microbiological methods: (MMM) as well as new industry standards and procedures of sampling biofilm and corrosion products from the process system. This review aims to capture the most important trends the oil and gas industry has seen regarding MIC research over the past decade. The paper starts out with an overview of where in the process stream MIC occurs - from the oil reservoir to the consumer. Both biotic and abiotic corrosion mechanisms are explained in the context of managing MIC using a structured corrosion management (CM) approach. The corrosion management approach employs the elements of a management system to ensure that essential corrosion control activities are carried out in an effective, sustainable, well-planned and properly executed manner. The 3-phase corrosion management approach covering of both biotic and abiotic internal corrosion mechanisms consists of 1) corrosion assessment, 2) corrosion mitigation and 3) corrosion monitoring. Each of the three phases are described in detail with links to recent field cases, methods, industry standards and sampling protocols. In order to manage the corrosion threat, operators commonly use models to support decision making. The models use qualitative, semi-quantitative or quantitative measures to help assess the rate of degradation caused by MIC. The paper reviews four existing models for MIC Threat Assessment and describe a new model that links the threat of MIC in the oil processing system located on an offshore platform with a Risk Based Inspection (RBI) approach. A recent field case highlights and explains

Corrosion management in nuclear industry

International Nuclear Information System (INIS)

Kamachi Mudali, U.

2012-01-01

Corrosion is a major degradation mechanism of metals and alloys which significantly affects the global economy with an average loss of 3.5% of GDP of several countries in many important industrial sectors including chemical, petrochemical, power, oil, refinery, fertilizer etc. The demand for higher efficiency and achieving name plate capacity, in addition to ever increasing temperatures, pressures and complexities in equipment geometry of industrial processes, necessitate utmost care in adopting appropriate corrosion management strategies in selecting, designing, fabricating and utilising various materials and coatings for engineering applications in industries. Corrosion control and prevention is an important focus area as the savings achieved from practicing corrosion control and prevention would bring significant benefits to the industry. Towards this, advanced corrosion management strategies starting from design, manufacturing, operation, maintenance, in-service inspection and online monitoring are essential. At the Indira Gandhi Centre for Atomic Research (IGCAR) strategic corrosion management efforts have been pursued in order to provide solutions to practical problems emerging in the plants, in addition to innovative efforts to provide insight into mechanism and understanding of corrosion of various engineering materials and coatings. In this presentation the author highlights how the nuclear industry benefited from the practical approach to successful corrosion management, particularly with respect to fast breeder reactor programme involving both reactor and associated reprocessing plants. (author)

Vadose zone monitoring for hazardous waste sites

International Nuclear Information System (INIS)

Singley, J.E.; Beaudet, B.A.; Markey, P.H.; De Berry, D.W.; Kidwell, J.R.; Malish, D.A.

1985-01-01

The corrosion of water treatment and supply systems is a very significant concern. Not only does it affect the aesthetic quality of the water but it also has an economic impact and poses adverse health implications. Corrosion by-products containing materials such as lead and cadmium have been associated with serious risks to the health of consumers of drinking water. In addition, corrosion-related contaminants commonly include compounds such as zinc, iron, and copper, which adversely affect the aesthetic aspects of the water. This book presents a guidance manual for corrosion control with sections on how and why corrosion occurs and how best to handle it. It also reviews the various materials used in the water works industry and their corrosion characteristics, as well as monitoring and detection techniques. Emphasis is placed on assessing the conditions and water quality characteristics due to the corrosion or deterioration of each of these materials

Vadose zone monitoring for hazardous waste sites

Energy Technology Data Exchange (ETDEWEB)

Singley, J.E.; Beaudet, B.A.; Markey, P.H.; De Berry, D.W.; Kidwell, J.R.; Malish, D.A.

1985-01-01

The corrosion of water treatment and supply systems is a very significant concern. Not only does it affect the aesthetic quality of the water but it also has an economic impact and poses adverse health implications. Corrosion by-products containing materials such as lead and cadmium have been associated with serious risks to the health of consumers of drinking water. In addition, corrosion-related contaminants commonly include compounds such as zinc, iron, and copper, which adversely affect the aesthetic aspects of the water. This book presents a guidance manual for corrosion control with sections on how and why corrosion occurs and how best to handle it. It also reviews the various materials used in the water works industry and their corrosion characteristics, as well as monitoring and detection techniques. Emphasis is placed on assessing the conditions and water quality characteristics due to the corrosion or deterioration of each of these materials.

Smart pigging - a contribution to the monitoring of the anti-corrosion protection systems on pig-inspectable high-pressure gas transmission pipelines; Intelligente Molchung - ein Beitrag zur Ueberwachung des Korrosionsschutzes molchbarer Gashochdruckleitungen

Energy Technology Data Exchange (ETDEWEB)

Ahlers, M.; Schoeneich, H.G. [Ruhrgas AG, Essen (Germany). Kompetenz-Center Korrosionsschutz

2000-07-01

High-pressure gas transmission pipelines installed underground are exposed to the risk of external corrosion. The application of a sheathing (passive protection) and, since the 1950s, the installation of a cathodic anti-corrosion protection system, provide pipelines with effective protection against this danger. In the past, the effectiveness of cathodic anti-corrosion protection systems was verified by means of intensive measuring and re-measuring cycles. It became apparent that points of damage to the sheathing were protected in the majority of cases against corrosion by the cathodic anti-corrosion protection system. There are, however, particular design circumstances and ambient conditions which can make this anti-corrosion protection concept either partially or completely ineffective. The use of smart pigs for inspection of pig-inspectable gas transmission pipelines makes it possible to detect and eliminate these weak points. (orig.) [German] Gashochdruckleitungen, die im Erdboden verlegt werden, unterliegen einer Gefaehrdung durch Aussenkorrosion. Durch eine Umhuellung (passiver Schutz) und seit den 50er Jahren durch die Einrichtung des kathodischen Korrosionsschutzes (aktiver Schutz) sind die Leitungen gegen diese Gefaehrdung wirkungsvoll geschuetzt. In der Vergangenheit wurde die Ueberpruefung der Wirksamkeit des kathodischen Korrosionsschutzes durch Intensivmessungen und Nachmessungen sichergestellt. Dabei zeigte sich, dass in der ueberwiegenden Zahl Umhuellungsbeschaedigungen durch den kathodischen Korrosionsschutz gegen Korrosion geschuetzt sind. Es gibt jedoch besondere konstruktive oder Umgebungsbedingungen, die dieses Korrosionsschuzkonzept teilweise oder vollstaendig unwirksam werden lassen. Mit dem Einsatz von intelligenten Molchen zur Inspektion molchbarer Gastransportleitungen koennen diese Schwachstellen erkannt und beseitigt werden. (orig.)

Duct corrosion in the ventilating air conditioning system for Main Control Room

International Nuclear Information System (INIS)

Yamada, Kohei; Kobayashi, Takashi; Minami, Akiko; Fukuba, Kazushi

2014-01-01

Higashidori Nuclear Power Station, start-of-operation in December 2005, is a relatively new plant. We decided to get original data of air duct condition to determine maintenance policy of air duct, because planned maintenance of air duct has never been done and the corrosion of air duct has occurred in other plant. In January 2014, we found a corrosion-hole at the downstream of the inlet damper in the ventilating air conditioning system for Main Control Room (MCR). We supposed that the cause of rapid corrosion is related to the characteristic environment of this site. (author)

Investigation into the role of primer, pre-treatments and coating microstructure in preventing cut edge corrosion of organically coated steels

Science.gov (United States)

Khan, Khalil

Investigations were carried out to assess the role of primer, pretreatments and coating microstructure in preventing cutedge corrosion of chrome free organically coated steels. Zinc runoff was monitored from a range of organically coated steels with a large cutedge length exposed over 18 months at Swansea University roof top site. The zinc in the runoff leaches from the zinc-aluminium alloy coating of the substrate. The paint systems' corrosion performance was assessed by monitoring the levels of zinc in the runoff. Consequently the levels of zinc reflected the effectiveness of the applied paint system against corrosion. Runoff was high in initial months with zinc levels reducing with time due to the build up of corrosion products that hindered the progress of corrosion. An accelerated laboratory test using a distilled water electrolyte was developed that predict long-term external weathering runoff from panels of a range of organically coated steels. The corrosion mechanisms of a variety of organically coated Galvalloy steel have been examined using the scanning vibrating electrode technique (SVET) in 0.1%NaCI. The corrosion behaviour of a coating is related to the zinc-aluminium alloy coating structure and combination of pretreatment and primer. The SVET has been used to assess total zinc loss and the corrosion rate for a comparative measure of organically coating system performance. A correlation has been developed from SVET 24hour experiment data to accelerated weathering data and external weather data that can aid more accurately predicting the in service life of the product. Also considered were the effects of electrolyte conductivity on the morphology of corrosion on pure zinc. A mathematical model has been developed to predict corrosion pit population. Altered microstructure of solidifying zinc aluminium alloy melt via ultrasonication was investigated. Ultrasound irradiation significantly altered the final microstructure. The influence of morphed

Modelling fireside corrosion of heat exchangers in co-fired pulverised fuel power systems

Energy Technology Data Exchange (ETDEWEB)

Simms, N.J. [Cranfield Univ. (United Kingdom). Energy Technology Centre; Fry, A.T. [National Physical Laboratory, Teddington, Middlesex (United Kingdom)

2010-07-01

As a result of concerns about the effects of CO{sub 2} emissions on the global environment, there is increasing pressure to reduce such emissions from power generation systems. The use of biomass co-firing with coal in conventional pulverised fuel power stations has provided the most immediate route to introduce a class of fuel that is regarded as both sustainable and carbon neutral. In the future it is anticipated that increased levels of biomass will need to be used in such systems to achieve the desired CO{sub 2} emission targets. However there are concerns over the risk of fireside corrosion damage to the various heat exchangers and boiler walls used in such systems. Future pulverised fuel power systems will need to be designed to cope with the effects of using a wide range of coal-biomass mixes. However, such systems will also need to use much higher heat exchanger operating temperatures to increase their conversion efficiencies and counter the effects of the CO{sub 2} capture technologies that will need to be used in them. Higher operating temperatures will also increase the risk of fireside corrosion damage to the critical heat exchangers. This paper reports work that has been carried out to develop quantitative corrosion models for heat exchangers in pulverised fuel power systems. These developments have been particularly targeted at producing models that enable the evaluation of the effects of using different coal-biomass mixtures and of increasing heat exchanger operating conditions. Models have been produced that have been targeted at operating conditions and materials used in (a) superheaters/reheaters and (b) waterwalls. Data used in the development of these models has been produced from full scale and pilot scale plants in the UK using a wide range of coal and biomass mixtures, as well as from carefully targeted series of laboratory corrosion tests. Mechanistic and neural network based models have been investigated during this development process to

Significance of steel electrical resistance method in the evaluation of reinforcement corrosion in cementitious systems

Directory of Open Access Journals (Sweden)

Krajci, L.

2004-06-01

Full Text Available The suitable detection system of steel reinforcement corrosion in concrete structures contributes to the reduction of their maintenance costs. Method of steel electrical resistance represents non-destructive monitoring of steel in cementitious systems. Specially prepared and arranged test specimen of steel as a corrosion sensor is embedded in mortar specimen. Verification tests of this method based on chloride corrosion of steel in mortars as well as its visual inspection are introduced. Significance of steel electrical resistance method lies in the expression of steel corrosion by these quantitative parameters: reduction of cross-section of steel, thickness of corroded layer and loss of weight of steel material. This method is an integral method that allows the indirect determination of mentioned corrosion characteristics. The comparison of verified method with gravimetric evaluation of steel corrosion gives a good correspondence. Test results on mortars with calcium chloride dosages between 0.5% and 4.0% by weight of cement prove high sensitiveness and reliability of steel electrical resistance method.

La utilización de un sistema de detección de la corrosión de las armaduras en estructuras de hormigón puede contribuir a la reducción de sus costes de mantenimiento. El método de la resistencia eléctrica del acero consiste en la monitorización no-destructiva realizada sobre el acero en sistemas cementantes. Dentro de la muestra de mortero se coloca el sistema de detección, especialmente preparado y fijado, actuando como un sensor de la corrosión. En este trabajo se presentan ensayos de verificación de este método, junto con inspecciones visuales, en morteros sometidos a corrosión de armaduras por efecto de los cloruros. La efectividad de este método de la resistencia eléctrica del acero se expresa, en la corrosión de armaduras, de acuerdo a los siguientes parámetros cuantitativos: reducción de la sección transversal del

Development of a crack monitoring technique for use in a corrosion fatigue study of SA533-B pressure vessel steel

International Nuclear Information System (INIS)

Benson, J.M.; Tait, R.B.; Garrett, G.G.

1981-10-01

At present there does not exist a realistic crack growth law which will provide a good description of the relationship between the alternating stress intensity factor and the crack growth per cycle of stress. Such a law should be applicable to either the pressurized water reactor environment (PWR) or boiling water reactor environmnt (BWR). This project was formulated with the aim of examining the fatigue crack growth rate of SA533-B steel (a nuclear pressure vessel steel) in the threshold region in a simulated PWR environment. The aim of this report is to develop a crack monitoring technique for use in corrosion fatigue studies. Factors affecting fatigue crack propagation include: frequency, stress range, the effect of irradiation, ageing and environment. The mechanisms of crack propagation that are discussed include: slip dissolution, hydrogen assisted cracking, corrosion potential, and morphology studies. D.C. electrical potential, the compliance technique and the back-faced strain gauge method can be used for crack monitoring. Details are also given on the experimental equipment and programme. The results of the experiment has shown that the potential difference technique for monitoring crack length is a valuable one and is well suited for use in fatigue testing applications

Continuous monitoring of back-wall stress corrosion cracking propagation by means of potential drop techniques

International Nuclear Information System (INIS)

Sato, Yasumoto; Atsumi, Takeo; Shoji, Tetsuo

2006-01-01

In order to investigate the applicability of the potential drop techniques to the continuous monitoring of stress corrosion cracking (SCC) propagation, SCC tests were performed in a sodium thiosulfate solution at room temperature using plate specimens with weldments. The SCC propagation was monitored using the techniques of direct current potential drop (DCPD), alternating current potential drop (ACPD) and modified induced current potential drop (MICPD) on the reverse side that on which the SCC existed and effectiveness of each technique for the continuous monitoring from the reverse side of SCC was compared from the viewpoints of sensitivity to the crack propagation and measurement stability. The MICPD and DCPD techniques permit continuous monitoring of the back-wall SCC propagation, which initiates from a fatigue pre-crack at a depth of about 4 mm, from which it propagates through more than 80% of the specimen thickness. The MICPD technique can decrease the effect of the current flowing in the direction of the crack length by focusing the induced current into the local area of measurement using induction coils, so that the sensitivity of the continuous monitoring of the back wall SCC propagation is higher than that of the DCPD and ACPD techniques. (author)

Research on corrosion detection for steel reinforced concrete structures using the fiber optical white light interferometer sensing technique

International Nuclear Information System (INIS)

Zhao, Xuefeng; Cui, Yanjun; Kong, Xianglong; Wei, Heming; Zhang, Pinglei; Sun, Changsen

2013-01-01

In this paper, a novel kind of steel rebar corrosion monitoring technique for steel reinforced concrete structures is proposed, designed, and tested. The technique is based on the fiber optical white light interferometer (WLI) sensing technique. Firstly, a feasibility test was carried out using an equal-strength beam for comparison of strain sensing ability between the WLI and a fiber Bragg grating (FBG). The comparison results showed that the sensitivity of the WLI is sufficient for corrosion expansion strain monitoring. Then, two WLI corrosion sensors (WLI-CSs) were designed, fabricated, and embedded into concrete specimens to monitor expansion strain caused by steel rebar corrosion. Their performance was studied in an accelerated electrochemical corrosion test. Experimental results show that expansion strain along the fiber optical coil winding area can be detected and measured accurately by the proposed sensor. The advantages of the proposed monitoring technique allow for quantitative corrosion expansion monitoring to be executed in real time for reinforced concrete structures and with low cost. (paper)

Corrosion Protection Systems and Fatigue Corrosion in Offshore Wind Structures: Current Status and Future Perspectives

Directory of Open Access Journals (Sweden)

Seth J. Price

2017-02-01

Full Text Available Concerns over reducing CO2 emissions associated with the burning of fossil fuels in combination with an increase in worldwide energy demands is leading to increased development of renewable energies such as wind. The installation of offshore wind power structures (OWS is one of the most promising approaches for the production of renewable energy. However, corrosion and fatigue damage in marine and offshore environments are major causes of primary steel strength degradation in OWS. Corrosion can reduce the thickness of structural components which may lead towards fatigue crack initiation and buckling. These failure mechanisms affect tower service life and may result in catastrophic structural failure. Additionally, environmental pollution stemming from corrosion’s by-products is possible. As a result, large financial investments are made yearly for both the prevention and recovery of these drawbacks. The corrosion rate of an OWS is dependent on different characteristics of attack which are influenced by access to oxygen and humidity. Structural degradation can occur due to chemical attack, abrasive action of waves, and microorganism attacks. Inspired by technological and scientific advances in recent years, the purpose of this paper is to discuss the current protective coating system technologies used to protect OWS as well as future perspectives.

Ultrasonic Measurement of Erosion/corrosion Rates in Industrial Piping Systems

Science.gov (United States)

Sinclair, A. N.; Safavi, V.; Honarvar, F.

2011-06-01

Industrial piping systems that carry aggressive corrosion or erosion agents may suffer from a gradual wall thickness reduction that eventually threatens pipe integrity. Thinning rates could be estimated from the very small change in wall thickness values measured by conventional ultrasound over a time span of at least a few months. However, measurements performed over shorter time spans would yield no useful information—minor signal distortions originating from grain noise and ultrasonic equipment imperfections prevent a meaningful estimate of the minuscule reduction in echo travel time. Using a Model-Based Estimation (MBE) technique, a signal processing scheme has been developed that enables the echo signals from the pipe wall to be separated from the noise. This was implemented in a laboratory experimental program, featuring accelerated erosion/corrosion on the inner wall of a test pipe. The result was a reduction in the uncertainty in the wall thinning rate by a factor of four. This improvement enables a more rapid response by system operators to a change in plant conditions that could pose a pipe integrity problem. It also enables a rapid evaluation of the effectiveness of new corrosion inhibiting agents under plant operating conditions.

Long Term Corrosion/Degradation Test Six Year Results

Energy Technology Data Exchange (ETDEWEB)

M. K. Adler Flitton; C. W. Bishop; M. E. Delwiche; T. S. Yoder

2004-09-01

The Subsurface Disposal Area (SDA) of the Radioactive Waste Management Complex (RWMC) located at the Idaho National Engineering and Environmental Laboratory (INEEL) contains neutron-activated metals from non-fuel, nuclear reactor core components. The Long-Term Corrosion/Degradation (LTCD) Test is designed to obtain site-specific corrosion rates to support efforts to more accurately estimate the transfer of activated elements to the environment. The test is using two proven, industry-standard methods—direct corrosion testing using metal coupons, and monitored corrosion testing using electrical/resistance probes—to determine corrosion rates for various metal alloys generally representing the metals of interest buried at the SDA, including Type 304L stainless steel, Type 316L stainless steel, Inconel 718, Beryllium S200F, Aluminum 6061, Zircaloy-4, low-carbon steel, and Ferralium 255. In the direct testing, metal coupons are retrieved for corrosion evaluation after having been buried in SDA backfill soil and exposed to natural SDA environmental conditions for times ranging from one year to as many as 32 years, depending on research needs and funding availability. In the monitored testing, electrical/resistance probes buried in SDA backfill soil will provide corrosion data for the duration of the test or until the probes fail. This report provides an update describing the current status of the test and documents results to date. Data from the one-year and three-year results are also included, for comparison and evaluation of trends. In the six-year results, most metals being tested showed extremely low measurable rates of general corrosion. For Type 304L stainless steel, Type 316L stainless steel, Inconel 718, and Ferralium 255, corrosion rates fell in the range of “no reportable” to 0.0002 mils per year (MPY). Corrosion rates for Zircaloy-4 ranged from no measurable corrosion to 0.0001 MPY. These rates are two orders of magnitude lower than those specified in

Corrosion caused by elevator and spider marks on CRA pipe: Comparison of conventional inserts and a new gripping system

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-05-01

Corrosion-resistant alloys (CRA) are used to reduce corrosion damage to casing and tubing strings and prolong the life span of the well pipe. An analysis of various corrosion mechanisms shows that surface integrity is an important factor in corrosion prevention. Surface damage caused by inappropriate handling or conventional slip markings contribute directly to the development and propagation of corrosion. A newly developed gripping system distributes the load equally onto a large number of small peaks, minimizing the indentation of each single peak. The new gripping system does not damage the surface integrity of the pipe, virtually eliminating the corrosion potential.

Anaerobic corrosion of carbon steel under unsaturated conditions in a nuclear waste deep geological repository

International Nuclear Information System (INIS)

Kwong, G.; Wang, St.; Newman, R.C.

2009-01-01

Full text of publication follows: Anaerobic corrosion behaviour of carbon steel in humid conditions, but not submerged in aqueous solution, was studied based on hydrogen generation. Initial tests monitored the hydrogen evolution from carbon steel in a high humidity environment (≥ 75% RH) at near-ambient temperature (30 C) using a high sensitivity pressure gauge system (sensitivity of 0.01 μm.a -1 ). The presence of hydrogen in test runs that showed no, or minimal, pressure increase was confirmed by a solid-state potentiometric hydrogen sensor which has the capability of detecting hydrogen partial pressure as low as 10 -6 bar or a corrosion rate of 1.5 * 10 -4 μm.a -1 . Preliminary results indicate that a corrosion rate as high as 0.2 μm.a -1 can be sustained for steel coated with salt at 100% RH. Higher corrosion rates (as high as 0.8 μm.a -1 ) were obtained in less humid environment (71% RH). Without a salt deposit, pickled steel in humid environment (as high as 100% RH) also showed detectable corrosion for a period up to 800 hours, during which 0.8 kPa of hydrogen was accumulated prior to the apparent arrest of corrosion, representing a metal loss of 3 nm. Corrosion scales are also identified with x-ray photoelectron spectroscopy (XPS) as well as by mass change monitoring using a quartz crystal microbalance. Corrosion mechanisms and prediction for longer-term exposure will be discussed. Results will be useful in predicting long-term carbon steel corrosion behaviour and improving the current knowledge of hydrogen gas evolution in a deep geological repository for nuclear waste. (authors)

Polarized Neutron Reflectometry of Nickel Corrosion Inhibitors.

Science.gov (United States)

Wood, Mary H; Welbourn, Rebecca J L; Zarbakhsh, Ali; Gutfreund, Philipp; Clarke, Stuart M

2015-06-30

Polarized neutron reflectometry has been used to investigate the detailed adsorption behavior and corrosion inhibition mechanism of two surfactants on a nickel surface under acidic conditions. Both the corrosion of the nickel surface and the structure of the adsorbed surfactant layer could be monitored in situ by the use of different solvent contrasts. Layer thicknesses and roughnesses were evaluated over a range of pH values, showing distinctly the superior corrosion inhibition of one negatively charged surfactant (sodium dodecyl sulfate) compared to a positively charged example (dodecyl trimethylammonium bromide) due to its stronger binding interaction with the surface. It was found that adequate corrosion inhibition occurs at significantly less than full surface coverage.

Reliability of Electrochemical Techniques for Determining Corrosion Rates on Carbon Steel in Sulfide Media

DEFF Research Database (Denmark)

Hilbert, Lisbeth Rischel; Hemmingsen, T.; Nielsen, Lars Vendelbo

2007-01-01

if the biofilm in combination with ferrous sulfide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 with electrochemical techniques - both by linear polarization resistance (LPR) and electrochemicel impedance spectroscopy (EIS). Oxygen entering the system......Effects of film formation on carbon steel in hydrogen sulfide (H2S) media may corrupt corrosion rate monitoring by electrochemical techniques. Electrochemical data from H2S solutions, biological sulfide media, and natural sulfide containing geothermal water have been collected, and the process...... of film formation in sulfide solutins was followed by video. It can be shown that capacitative and diffusional effects due to porous reactive deposits tend to dominate the data, resulting in unreliable corrosion rates measured using electrochemical techniques. The effect is strongly increased...

Developing a program to identify and track corrosion in nuclear plant raw water systems

International Nuclear Information System (INIS)

Spires PE, G.V.; Pickles PE, S.B.

2001-01-01

Findings derived from a comprehensive plant performance survey at Ontario Power Generation's (OPG) nuclear units convinced management that it would be prudent to expand the ongoing power piping Flow Accelerated Corrosion (FAC) induced wall thinning base-lining and tracking program to encompass the raw cooling water systems as well. Such systems are subject to a distinctly different class of pipe wall thinning (PWT) mechanisms than the FAC that degrades high-energy power piping. This paper describes the PWT corrosion assessment and tracking program that has been developed and is currently being implemented by OPG for the raw cooling water (i.e., Service Water) systems within it's nuclear generating stations. Interim databases are used prior to initial inspection rounds to catalogue the prospective locations. For each piping system being surveyed, these interim databases include physical coordinates for the candidate locations, the type and wall thickness of the components comprising each location, ranking indications and recommended NDE methodologies as a function of the anticipated corrosion mechanisms. Rationales for assessing corrosion susceptibility and ranking prospective inspection sites are expounded by way of notations built into the database. (authors)

Corrosion detection and monitoring in steam generators by means of ultrasound; Deteccion y monitoreo de corrosion por medio de ultrasonido en generadores de vapor

Energy Technology Data Exchange (ETDEWEB)

Chacon Nava, Jose G; Calva, Mauricio [Instituto de Investigaciones Electricas, Cuernavaca (Mexico); Fuentes Samaniego, Raul [Universidad Autonoma de Nuevo Leon (Mexico); Peraza Garcia, Alejandro [Instituto de Investigaciones Electricas, Cuernavaca (Mexico)

1988-12-31

The tube and component failures in steam generators due to corrosion cause huge economical losses. In this article the internal corrosion processes (hydrogen attack) and high temperature corrosion are described, as well as the ultrasound techniques used for its detection. The importance of obtaining corrosion rates, which are fundamental parameters for the detection of the tube`s residual life. The purpose is to prevent possible failures that would diminish the power plant availability. [Espanol] Las fallas de tuberia en componentes de generadores de vapor debidas a corrosion ocasionan considerables perdidas economicas. En este articulo se describen los procesos de corrosion interna (ataque por hidrogeno) y corrosion en alta temperatura, asi como tecnicas de ultrasonido empleadas para su deteccion. Se destaca la importancia de obtener valores de velocidad de corrosion, que es un parametro fundamental para la determinacion de la vida residual de tuberias. El proposito es poder prevenir posibles fallas que disminuyan la disponibilidad de centrales termoelectricas.

Corrosion detection and monitoring in steam generators by means of ultrasound; Deteccion y monitoreo de corrosion por medio de ultrasonido en generadores de vapor

Energy Technology Data Exchange (ETDEWEB)

Chacon Nava, Jose G.; Calva, Mauricio [Instituto de Investigaciones Electricas, Cuernavaca (Mexico); Fuentes Samaniego, Raul [Universidad Autonoma de Nuevo Leon (Mexico); Peraza Garcia, Alejandro [Instituto de Investigaciones Electricas, Cuernavaca (Mexico)

1987-12-31

The tube and component failures in steam generators due to corrosion cause huge economical losses. In this article the internal corrosion processes (hydrogen attack) and high temperature corrosion are described, as well as the ultrasound techniques used for its detection. The importance of obtaining corrosion rates, which are fundamental parameters for the detection of the tube`s residual life. The purpose is to prevent possible failures that would diminish the power plant availability. [Espanol] Las fallas de tuberia en componentes de generadores de vapor debidas a corrosion ocasionan considerables perdidas economicas. En este articulo se describen los procesos de corrosion interna (ataque por hidrogeno) y corrosion en alta temperatura, asi como tecnicas de ultrasonido empleadas para su deteccion. Se destaca la importancia de obtener valores de velocidad de corrosion, que es un parametro fundamental para la determinacion de la vida residual de tuberias. El proposito es poder prevenir posibles fallas que disminuyan la disponibilidad de centrales termoelectricas.

Experiences with monitoring and control of microbiological growth in the standby service water system of a BWR nuclear power plant

International Nuclear Information System (INIS)

Zisson, P.S.; Whitaker, J.M.; Neilson, H.L.; Mayne, L.L.

1995-01-01

In 1989, the Unites States Nuclear Regulatory Commission formally recognized the potential for nuclear accidents resulting from microbiological causes. Such causes range from loss of heat transfer due to microbiological fouling, to loss of system integrity caused by microbiologically influenced corrosion (MIC). As a result of these potential problems, monitoring, mitigation, and control procedures must be developed by all regulated plants. In developing a control and mitigation strategy for the standby service water system of a boiling water reactor (BWR) nuclear power plant, numerous monitoring techniques were employed to evaluate effectiveness. This paper describes the monitoring techniques that were evaluated, and those that ultimately proved to be effective

Dynamic Strain and Crack Monitoring Sensor, Phase II

Data.gov (United States)

National Aeronautics and Space Administration — Los Gatos Research proposes to develop a new automated vehicle health monitoring sensor system capable of measuring loads and detecting crack, corrosion, and...

Galvanic Liquid Applied Coating System For Protection of Embedded Steel Surfaces from Corrosion

Science.gov (United States)

Curran, Joseph; Curran, Jerome; Voska, N. (Technical Monitor)

2002-01-01

Corrosion of reinforcing steel in concrete is an insidious problem facing Kennedy Space Center (KSC), other Government Agencies, and the general public. These problems include KSC launch support structures, highway bridge infrastructure, and building structures such as condominium balconies. Due to these problems, the development of a Galvanic Liquid Applied Coating System would be a breakthrough technology having great commercial value for the following industries: Transportation, Infrastructure, Marine Infrastructure, Civil Engineering, and the Construction Industry. This sacrificial coating system consists of a paint matrix that may include metallic components, conducting agents, and moisture attractors. Similar systems have been used in the past with varying degrees of success. These systems have no proven history of effectiveness over the long term. In addition, these types of systems have had limited success overcoming the initial resistance between the concrete/coating interface. The coating developed at KSC incorporates methods proven to overcome the barriers that previous systems could not achieve. Successful development and continued optimization of this breakthrough system would produce great interest in NASA/KSC for corrosion engineering technology and problem solutions. Commercial patents on this technology would enhance KSC's ability to attract industry partners for similar corrosion control applications.

Development of Flow Accelerated Corrosion Reduction Technology

Energy Technology Data Exchange (ETDEWEB)

Heo, Min Bum; Choi, Won Yeol; Lee, Jong Chan; Lim, Dong Seok; Kwon, Byung Il; Ku, Hee Kwon; Kim, Jong Uk [FNC Tech, Yongin (Korea, Republic of)

2015-10-15

Development of flow accelerated corrosion reduction technology is necessary for prevent this kind of accidents. This study deals with development of flow accelerated corrosion reduction technology through platinum injection and developed of flow accelerated corrosion reduction technology by imitating water chemical condition in PWR secondary system in practice. In addition, in order to get reliability of water chemical simulator in PWR secondary system, analyzed and compared with test result through CFD analysis. This study composed test device that can simulate water chemical environment in PWR secondary system, in order to develop flow accelerated corrosion reduction , and evaluated the ratio of corrosion in water chemical environment in PWR secondary system. In conclusion, corrosion ratio of low alloy steel material that includes more Cr and Mo was lower. And the results were confirmed to be the maximum corrosion rate in the case that replicate the 90 elbow. Additionally, inserted Pt nano particle for developing flow accelerated corrosion rate reduction technology, the test results, it was confirmed for about 80% of the flow accelerated corrosion rate reduction than before input.

Research on corrosion mechanism of suspension insulator steel foot of direct current system and measures for corrosion inhibition

Science.gov (United States)

Chen, He; Yang, Yueguang; Su, Guolei; Wang, Xiaoqing; Zhang, Hourong; Sun, Xiaoyu; Fan, Youping

2017-09-01

There are increasingly serious electrocorrosion phenomena on insulator hardware caused by direct current transmission due to the wide-range popularization of extra high voltage direct current transmission engineering in our country. Steel foot corrosion is the main corrosion for insulators on positive polarity side of transmission lines. On one hand, the corrosion leads to the tapering off of steel foot diameter, having a direct influence on mechanical property of insulators; on the other hand, in condition of corrosion on steel foot wrapped in porcelain ware, the volume of the corrosion product is at least 50% more than that of the original steel foot, leading to bursting of porcelain ware, threatening safe operation of transmission lines. Therefore, it is necessary to conduct research on the phenomenon and propose feasible measures for corrosion inhibition. Starting with the corrosion mechanism, this article proposes two measures for corrosion inhibition, and verifies the inhibition effect in laboratory conditions, providing reference for application in engineering.

Corrosion of container and infrastructure materials under clay repository conditions

International Nuclear Information System (INIS)

Debruyn, W.; Dresselaers, J.; Vermeiren, P.; Kelchtermans, J.; Tas, H.

1991-01-01

With regard to the disposal of high-level radioactive waste, it was recommended in a IAEA Technical Committee meeting to perform tests in realistic environments corresponding with normal and accidental conditions, to qualify and apply corrosion monitoring techniques for corrosion evaluation under real repository conditions and to develop corrosion and near-field evolution models. The actual Belgian experimental programme for the qualification of a container for long-term HLW storage in clay formations complies with these recommendations. The emphasis in the programme is indeed on in situ corrosion testing and monitoring and on in situ control of the near-field chemistry. Initial field experiments were performed in a near-surface clay quarry at Terhaegen. Based on a broad laboratory material screening programme and in agreement with the Commission of the European Communities, three reference materials were chosen for extensive in situ overpack testing. Ti/0.2 Pd and Hastelloy C-4 were chosen as reference corrosion resistant materials and a low-carbon steel as corrosion allowance reference material. This report summarizes progress made in the material qualification programme since the CEC contract of 1983-84. 57 Figs.; 15 Tabs.; 18 Refs

New corrosion issues in gas sweetening plants

Energy Technology Data Exchange (ETDEWEB)

Asperger, R.G. (CLI International and Asperger Technologies, Houston, TX (United States))

Gas treating plants are experiencing corrosion problems which impact on efficiency and safety. While general corrosion is not particularly hazardous in the gas processing industry, local corrosion is very dangerous since it has several different mechanisms, all of which have dangerously high rates, and it occurs at locations which are hard to find and hard to predict. A newly discovered, velocity-dependent type of corrosion is reported. It is related to yet-undefined species which cause excessively high corrosion in areas of turbulence. This accelerated corrosion is not due to erosion or cavitation, but to a diffusion-limited reaction accelerated by turbulence. A full-flow test loop was built to evaluate the corrosiveness of gas plant solutions at their normal temperature and flow rates. Test runs were conducted with Co[sub 2]-loaded amine solutions for periods of 12 days. Carbon steel specimens mounted in the test loop were examined and corrosion rates calculated. Chromium alloys were shown to be attacked by corrodents in the low-velocity part of the loop and very aggressively attacked in the high-velocity part. The tests demonstrate the need for rigorous monitoring of corrosion in areas of higher velocity such as piping elbows and other points of turbulence. 5 refs., 2 figs., 3 tabs.

Corrosion rate of steel in concrete - Evaluation of confinement techniques for on-site corrosion rate

DEFF Research Database (Denmark)

Nygaard, Peter Vagn; Geiker, Mette Rica; Elsener, Bernhard

2009-01-01

Earlier on-site investigations and laboratory studies have shown that varying corrosion rates are obtained when different commercially available instruments are used. The different confinement techniques, rather than the different electrochemical techniques used in the instruments, are considered...... to be the main reason for the discrepancies. This paper presents a method for the quantitative assessment of confinement techniques based on monitoring the operation of the corrosion rate instrument and the current distribution between the electrode assembly on the concrete surface and a segmented reinforcement...... bar embedded in the concrete. The applicability of the method was demonstrated on two commercially available corrosion rate instruments based on different confinement techniques. The method provided an explanation of the differences in performance of the two instruments. Correlated measurements...

Effect of Thermal Shock During Legionella Bacteria Removal on the Corrosion Properties of Zinc-Coated Steel Pipes

Science.gov (United States)

Orlikowski, Juliusz; Ryl, Jacek; Jazdzewska, Agata; Krakowiak, Stefan

2016-07-01

The purpose of this investigation was to conduct the failure analysis of a water-supply system made from zinc-coated steel. The observed corrosion process had an intense and complex character. The brownish deposits and perforations were present after 2-3 years of exploitation. The electrochemical study based on the Tafel polarization, corrosion potential monitoring, and electrochemical impedance spectroscopy together with microscopic analysis via SEM and EDX were performed in order to identify the cause of such intense corrosion. The performed measurements allowed us to determine that thermal shock was the source of polarity-reversal phenomenon. This process had begun the corrosion of steel which later led to the formation of deposits and perforations in the pipes. The work includes appropriate action in order to efficiently identify the described corrosion threat.

EVALUATION OF CORROSION COST OF CRUDE OIL PROCESSING INDUSTRY

Directory of Open Access Journals (Sweden)

ADESANYA A.O.

2012-08-01

Full Text Available Crude oil production industry as the hub of Nigeria Economy is not immune to the global financial meltdown being experienced world over which have resulted in a continual fall of oil price. This has necessitated the need to reduce cost of production. One of the major costs of production is corrosion cost, hence, its evaluation. This research work outlined the basic principles of corrosion prevention, monitoring and inspection and attempted to describe ways in which these measures may be adopted in the context of oil production. A wide range of facilities are used in crude oil production making it difficult to evaluate precisely the extent of corrosion and its cost implication. In this study, cost of corrosion per barrel was determined and the annualized value of corrosion cost was also determined using the principles of engineering economy and results analyzed using descriptive statistics. The results showed that among the corrosion prevention methods identified, the use of chemical treatment gave the highest cost contribution (81% of the total cost of prevention while coating added 19%. Cleaning pigging and cathodic protection gave no cost. The contribution of corrosion maintenance methods are 60% for repairs and 40% for replacement. Also among the corrosion monitoring and inspection identified, NDT gave the highest cost contribution of 41% of the total cost, followed by coating survey (34%. Cathodic protection survey and crude analysis gives the lowest cost contribution of 19% and 6% respectively. Corrosion control cost per barrel was found to be 77 cent/barrel. The significance of this cost was not much due to high price of crude oil in the international market. But the effect of corrosion in crude oil processing takes its toll on crude oil production (i.e. deferment.

Continuous monitoring of back wall stress corrosion cracking growth in sensitized type 304 stainless steel weldment by means of potential drop techniques

OpenAIRE

SATO, Y; ATSUMI, T; SHOJI, T

2007-01-01

Stress corrosion cracking (SCC) tests on welded specimens of sensitized type 304SS with a thickness of 20 mm were performed in sodium thiosulphate solution at room temperature, with continuous monitoring of the SCC growth, using the techniques of modified induced current potential drop (MICPD), alternating current potential drop (ACPD) and direct current potential drop (DCPD). The MICPD and DCPD techniques permit continuous monitoring of the back wall SCC, which initiates from a fatigue pre-c...

Using half-cell potential measurement to access the severity of corrosion in reinforced concrete structures in Gentilly-2 reactor building

International Nuclear Information System (INIS)

Picard, S.; Kadoum, N.; Poirier, F.

2009-01-01

The half-cell potential technique has been used to assess the corrosion in the reactor's building ring beam of the Gentilly-2 nuclear power plant. It is a non-destructive technique based on the ASTM C 876 Standard. Corrosion is the result of a difference of potential between anodic and cathodic zones within the re-bars network and these potential differences are measured in the half-cell potential technique. Time exposure is the leading factor and we recommend the installation of permanent electrodes of reference in strategic areas. The results show a low corrosion activity level on 98% of the investigated surface and no severe corrosion potential reading has been registered. Furthermore the exercise shows that the repair technique has no influence on the corrosion activity of the steel network. Since most of the readings are located in the low corrosion activity level (from 0 to -100 mV), it illustrates that there is heterogeneity of the corrosion activity within the ring beam. We recommend a system to monitor the evolution of the corrosion phenomena in real time. The installation of reference electrodes positioned in some ring beam strategic areas is a simple and accurate way of monitoring the corrosion activity of the steel in the structure. In the case where an evolution in higher level is noted in the corrosion activity, it would be possible to act and prevent any further degradation of the structure

Corrosion protection of reusable surgical instruments.

Science.gov (United States)

Shah, Sadiq; Bernardo, Mildred

2002-01-01

To understand the corrosion properties of surgical scissors, 416 stainless steel disks and custom electrodes were used as simulated surfaces under various conditions. These simulated surfaces were exposed to tap water and 400-ppm synthetic hard water as Ca2CO3 under different conditions. The samples were evaluated by various techniques for corrosion potential and the impact of environmental conditions on the integrity of the passive film. The electrodes were used to monitor the corrosion behavior by potentiodynamic polarization technique in water both in the presence and absence of a cleaning product. The surface topography of the 416 stainless steel disks was characterized by visual observations and scanning electron microscopy (SEM), and the surface chemistry of the passive film on the surface of the scissors was characterized by x-ray photoelectron spectroscopy (XPS). The results suggest that surgical instruments made from 416 stainless steel are not susceptible to uniform corrosion; however, they do undergo localized corrosion. The use of suitable cleaning products can offer protection against localized corrosion during the cleaning step. More importantly, the use of potentiodynamic polarization techniques allowed for a quick and convenient approach to evaluate the corrosion properties of surgical instruments under a variety of simulated-use environmental conditions.

New approaches to the estimation of erosion-corrosion

International Nuclear Information System (INIS)

Bakirov, Murat; Ereemin, Alexandr; Levchuck, Vasiliy; Chubarov, Sergey

2006-09-01

elements behavior from point of view of erosion-corrosion effects and determination of lifetime for the equipment, operating in the conditions of increased thermal-mechanical and hydro-dynamical loads, which cause intensive erosion-corrosion wear of the metal; - creation of system for monitoring of erosion-corrosion conditions of the secondary circuit's elements of WWER power units; - optimization and effectiveness increasing of diagnostic and preventive regulations, inspection methods of erosion-corrosion state and prevention of emergency situations and unplanned shutdowns occurrence as a result of damaging of NPPs' working elements; - creation of the normative base for data collection, diagnostic and monitoring of the secondary circuit's equipment and pipelines of WWER power unit; - making recommendations to the main designer for improving the design of NPP

Analysis of corrosion product transport in PWR primary system under non-convective condition

International Nuclear Information System (INIS)

Han, Byoung Sub

1992-02-01

Product TRANsport), which can predict the corrosion product and radioactivity transport within the primary coolant system, and also can be utilized for the computer simulation with actual plant data of currently operating Korean nuclear power plants to predict the transport of the radionuclides. In this study, the following problems will be updated, improved and compared with the already existing codes: 1) development and analysis of recent mechanistic modelling of corrosion product deposition, 2) application and modification due to the temperature kinetic effect, 3) separation of the effect of Fe, Co, Ni and Mn solubility rather than Fe solubility alone, and 4) consideration of Ni activation and recoil process. By applying the above updated and improved mechanisms, the corrosion product behavior in PWR of currently operating Korean unclear power plants has been simulated. In addition, the evaluation of particulate transport, independent solubility data of major radionuclides and acute nodalization were included and extended. Then, with the developed computer code, we have evaluated and analyzed the activity and corrosion product build-up controlled by many parameters such as pH, composition of metal, and auxiliary system performance

Damage induced by continued corrosion in concrete repair systems

NARCIS (Netherlands)

Luckovic, M.; Savija, B.; Schlangen, E.

2014-01-01

Corrosion of steel reinforcement is the main cause of deterioration in reinforced concrete structures. After the repair, corrosion of the steel might continue and even accelerate. While the development of the corrosion cell depends on many parameters and is difficult to control, the occurrence of

A review on pipeline corrosion, in-line inspection (ILI), and corrosion growth rate models

International Nuclear Information System (INIS)

Vanaei, H.R.; Eslami, A.; Egbewande, A.

2017-01-01

Pipelines are the very important energy transmission systems. Over time, pipelines can corrode. While corrosion could be detected by in-line inspection (ILI) tools, corrosion growth rate prediction in pipelines is usually done through corrosion rate models. For pipeline integrity management and planning selecting the proper corrosion ILI tool and also corrosion growth rate model is important and can lead to significant savings and safer pipe operation. In this paper common forms of pipeline corrosion, state of the art ILI tools, and also corrosion growth rate models are reviewed. The common forms of pipeline corrosion introduced in this paper are Uniform/General Corrosion, Pitting Corrosion, Cavitation and Erosion Corrosion, Stray Current Corrosion, Micro-Bacterial Influenced Corrosion (MIC). The ILI corrosion detection tools assessed in this study are Magnetic Flux Leakage (MFL), Circumferential MFL, Tri-axial MFL, and Ultrasonic Wall Measurement (UT). The corrosion growth rate models considered in this study are single-value corrosion rate model, linear corrosion growth rate model, non-linear corrosion growth rate model, Monte-Carlo method, Markov model, TD-GEVD, TI-GEVD model, Gamma Process, and BMWD model. Strengths and limitations of ILI detection tools, and also corrosion predictive models with some practical examples are discussed. This paper could be useful for those whom are supporting pipeline integrity management and planning. - Highlights: • Different forms of pipeline corrosion are explained. • Common In-Line Inspection (ILI) tools and corrosion growth rate models are introduced. • Strength and limitations of corrosion growth rate models/ILI tools are discussed. • For pipeline integrity management programs using more than one corrosion growth rate model/ILI tool is suggested.

A technique for predicting steel corrosion resistance

Science.gov (United States)

Novikov, V. F.; Sokolov, R. A.; Neradovskiy, D. F.; Muratov, K. R.

2018-01-01

Research works were carried out to develop a technique with the aim to increase the lifetime of steel items used in corrosive media. The possibility to monitor corrosion parameters of steel samples is analyzed on the basis of magnetic properties obtained by means of a magnetic structuroscope DIUS-1.15M designed by the Institute of Metal Physics of the Ural Branch of the Russian Academy of Sciences (IMP UB RAS).

Nuclear corrosion science and engineering

CERN Document Server

2012-01-01

Understanding corrosion mechanisms, the systems and materials they affect, and the methods necessary for accurately measuring their incidence is of critical importance to the nuclear industry for the safe, economic and competitive running of its plants. This book reviews the fundamentals of nuclear corrosion. Corrosion of nuclear materials, i.e. the interaction between these materials and their environments, is a major issue for plant safety as well as for operation and economic competitiveness. Understanding these corrosion mechanisms, the systems and materials they affect, and the methods to accurately measure their incidence is of critical importance to the nuclear industry. Combining assessment techniques and analytical models into this understanding allows operators to predict the service life of corrosion-affected nuclear plant materials, and to apply the most appropriate maintenance and mitigation options to ensure safe long term operation. This book critically reviews the fundamental corrosion mechani...

Design of dry scroll vacuum pumping system for efficient pumping of corrosive gas at medium vacuum range

International Nuclear Information System (INIS)

Banerjee, I.; Chandresh, B.G.; Guha, K.C.; Sarkar, S.

2015-01-01

Dry vacuum pumping systems attracts many applications because of its inherent capability of corrosion free pumping. It becomes a common trait of application in Thermo Nuclear Fusion, Semi conductor, Isotope separation industries etc. Thermo nuclear fusion requires a train of specially sealed roots pump backed by suitable capacity dry screw or reciprocating pump. Similarly corrosive fluoride gas pumping requires hermetically sealed specially designed dry scroll vacuum pump. Plant emergency operation however involves train of specially sealed roots pump backed with scroll pump for faster evacuation. In our attempt an indigenously designed scroll pump and associated system are designed to pump corrosive gases in a way to confine the corrosion product within the system. In order to execute the design, a numerical code for low pressure application is developed

CHECWORKS integrated software for corrosion control

International Nuclear Information System (INIS)

Schefski, C.; Pietralik; Hazelton, T.

1997-01-01

CHECWORKS, a comprehensive software package for managing Flow-Accelerated Corrosion (FAC, also called erosion-corrosion and flow-assisted corrosion) concerns, is expanding to include other systems and other aspects of corrosion control in CANDU reactors. This paper will outline CHECWORKS applications at various CANDU stations and further plans for CHECWORKS to become a code for comprehensive corrosion control management. (author)

Effect of radiolysis on long-term corrosion system formed on low-alloy steels

International Nuclear Information System (INIS)

Badet, H.

2013-01-01

In France, for nuclear waste management, it is planned to build a storage device with a barrier system composed of steel container. Corrosion is evaluated for the safety of anoxic storage over the long term. With radiation, water radiolysis generates oxidizing and reducing species that can change the corrosion. Three aspects are developed in this thesis. The first concerns iron coupon samples experimented in carbonate deaerated water and subjected to gamma irradiation. It is shown that irradiation can increase corrosion rates within the parameters of dose. Identified crystalline phases are little changed with irradiation. Solution chemistry shows a decrease in pH with dose related to iron. Organic species are identified. The second axis is archaeological analogues irradiation with an old corrosion products layer. Structural analysis verified the phase stability with radiolysis, only the newly formed products changes. The third axis is a kinetic simulation approach. It checks the pH drop under irradiation. Taken together, these results allow us to provide new data for the anoxic corrosion under irradiation. (author) [fr

System design description of forced-convection molten-salt corrosion loops MSR-FCL-3 and MSR-FCL-4

International Nuclear Information System (INIS)

Huntley, W.R.; Silverman, M.D.

1976-11-01

Molten-salt corrosion loops MSR-FCL-3 and MSR-FCL-4 are high-temperature test facilities designed to evaluate corrosion and mass transfer of modified Hastelloy N alloys for future use in Molten-Salt Breeder Reactors. Salt is circulated by a centrifugal sump pump to evaluate material compatibility with LiF-BeF 2 -ThF 4 -UF 4 fuel salt at velocities up to 6 m/s (20 fps) and at salt temperatures from 566 to 705 0 C (1050 to 1300 0 F). The report presents the design description of the various components and systems that make up each corrosion facility, such as the salt pump, corrosion specimens, salt piping, main heaters, salt coolers, salt sampling equipment, and helium cover-gas system, etc. The electrical systems and instrumentation and controls are described, and operational procedures, system limitations, and maintenance philosophy are discussed

Measurement of reinforcement corrosion in marine structures

International Nuclear Information System (INIS)