Effect of flow velocity on erosion-corrosion behaviour of QSn6 alloy

Science.gov (United States)

Huang, Weijiu; Zhou, Yongtao; Wang, Zhenguo; Li, Zhijun; Zheng, Ziqing

2018-05-01

The erosion-corrosion behaviour of QSn6 alloy used as propellers in marine environment was evaluated by erosion-corrosion experiments with/without cathodic protection, electrochemical tests and scanning electron microscope (SEM) observations. The analysis was focused on the effect of flow velocity. The dynamic polarization curves showed that the corrosion rate of the QSn6 alloy increased as the flow velocity increased, due to the protective surface film removal at higher velocities. The lowest corrosion current densities of 1.26 × 10‑4 A cm‑2 was obtained at the flow velocity of 7 m s‑1. Because of the higher particle kinetic energies at higher flow velocity, the mass loss rate of the QSn6 alloy increased as the flow velocity increased. The mass loss rate with cathodic protection was lower than that without cathodic protection under the same conditions. Also, the lowest mass loss rate of 0.7 g m‑2 · h‑1 was acquired at the flow velocity of 7 m s‑1 with cathodic protection. However, the increase rate of corrosion rate and mass loss were decreased with increasing the flow velocity. Through observation the SEM morphologies of the worn surfaces, the main wear mechanism was ploughing with/without cathodic protection. The removal rates of the QSn6 alloy increased as the flow velocity increased in both pure erosion and erosion-corrosion, whereas the erosion and corrosion intensified each other. At the flow velocity of 7 m s‑1, the synergy rate (ΔW) exceeded by 5 times the erosion rate (Wwear). Through establishment and observation the erosion-corrosion mechanism map, the erosion-corrosion was the dominant regime in the study due to the contribution of erosion on the mass loss rate exceeded the corrosion contribution. The QSn6 alloy with cathodic protection is feasible as propellers, there are higher security at lower flow velocity, such as the flow velocity of 7 m s‑1 in the paper.

Some observations about the Incoloy 800 corrosion

International Nuclear Information System (INIS)

Baptista, W.; Sathler, L.; Mattos, O.R.

1985-01-01

The chemical and electrochemical characteristics of synthetic solutions similar to those inside the occluded cell corrosion - OCC (pitting, cracks from stress corrosion) of incoloy 800, 25 0 C are studied. (E.G.) [pt

Corrosion of X65 Pipeline Steel Under Deposit and Effect of Corrosion Inhibitor

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XU Yun-ze

2016-10-01

Full Text Available Effect of the deposit on the electrochemical parameters of X65 pipeline steel in oxygen contained sodium chloride solution was studied by EIS and PDS methods. The galvanic corrosion behavior under deposit and effect of different concentration of corrosion inhibitor PBTCA were studied by electrical resistance (ER method combined with ZRA. The results show that the corrosion potential of X65 steel shifts negatively as SiO2 covering its surface and the corrosion rate becomes lower. When the galvanic couple specimen with deposit is electrically connected with the specimen without deposit, anodic polarization occurs on X65 steel under deposit and the galvanic current density decreases from 120μA/cm2 to 50μA/cm2 and keeps stable. As 5×10-5, 8×10-5 and 3×10-4 PBTCA were introduced into the solution, the galvanic current density reaches the highest 1300μA/cm2 and then decreases to 610μA/cm2 keeping stable around 610μA/cm2, corrosion rate of X65 steel under deposit reaches 6.11mm/a. PBTCA accelerates the corrosion of X65 steel under deposit in oxygen contained solution. Through the investigation on the surface of the specimens, serious local corrosion occurs on the X65 steel surface under deposit.

Effect of fluoride additives on the corrosion of aluminum for lithium ion batteries

Energy Technology Data Exchange (ETDEWEB)

Tsuyoshi, Nakajima; Mitsuhiro, Mori; Vinay, Gupta; Yoshimi, Ohzawa [Aichi Institute of Technology, Dept. of Applied Chemistry, Toyota-shi (Japan); Hiroyuki, Iwata [Aichi Institute of Technology, Technical Research Center, Toyata-shi (Japan)

2002-12-01

Effect of fluoride additives was investigated in organic solvents containing LiCF{sub 3}SO{sub 3} to prevent the corrosion of aluminum current collector for lithium ion batteries. LiClO{sub 4} was also examined for comparison. Among examined LiBF{sub 4}, LiPF{sub 6}, LiAsF{sub 6}, LiSbF{sub 6} and LiClO{sub 4}, LiBF{sub 4} was the best additive to suppress the corrosion of aluminum because its oxidation potential is close to that of CF{sub 3}SO{sub 3}{sup -} anion. Corrosion currents for aluminum in a complex fluoride- or LiClO{sub 4}-added solvents became smaller in the order, LiSbF{sub 6}>LiAsF{sub 6}>LiClO{sub 4}>LiPF{sub 6}>LiBF{sub 4}. Oxidation potential of ClO{sub 4}{sup -} is nearly the same as that of CF{sub 3}SO{sub 3}{sup -}. However, the corrosion currents were similar to or slightly larger than those observed in LiPF{sub 6}-added solvents. SEM images of electrochemically oxidized aluminum samples indicated that the level of corrosion well coincided with the observed corrosion currents. The corrosion mechanism of aluminum was also proposed. (authors)

Effect of hydrogen on the corrosion behavior of the Mg–xZn alloys

Directory of Open Access Journals (Sweden)

Yingwei Song

2014-09-01

Full Text Available Hydrogen evolution reaction is inevitable during the corrosion of Mg alloys. The effect of hydrogen on the corrosion behavior of the Mg–2Zn and Mg–5Zn alloys is investigated by charging hydrogen treatment. The surface morphologies of the samples after charging hydrogen were observed using a scanning electron microscopy (SEM and the corrosion resistance was evaluated by polarization curves. It is found that there are oxide films formed on the surface of the charged hydrogen samples. The low hydrogen evolution rate is helpful to improve the corrosion resistance of Mg alloys, while the high hydrogen evolution rate can increases the defects in the films and further deteriorates their protection ability. Also, the charging hydrogen effect is greatly associated with the microstructure of Mg substrate.

The effect of recrystallization on corrosion and electrochemical behavior of 7150 Al alloy

Energy Technology Data Exchange (ETDEWEB)

Peng, G.S.; Chen, K.H.; Fang, H.C.; Chen, S.Y.; Chao, H. [State Key Laboratory for Powder Metallurgy, Central South University, Changsha, Hunan 410083 (China)

2011-01-15

By weight loss, potentiodynamic polarization, cyclic voltammetry, and electrochemical impedance spectroscopy (EIS) techniques complemented by optical and scanning electron microscopy observations, the effect of recrystallization on the corrosion, and electrochemical behavior of 7150 Al alloy was studied. The results indicated that the high recrystallization fraction 7150-1 was worse than the low recrystallization fraction 7150-2 on corrosion resistance. The analysis of EIS indicated that 7150-1 exhibited obvious pitting corrosion at 5 h immersion time, whereas 7150-2 showed no obvious pitting corrosion even at 33 h. The corrosion route developed along the grain boundary of recrystallization grains, not along the grain boundary of unrecrystallization grains. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Corrosion effects on soda lime glass

NARCIS (Netherlands)

Veer, F.A.; Rodichev, Y.M.

2010-01-01

Although soda lime glass is the most common used transparent material in architecture, little is known about the corrosion effects on long term strength and the interaction between corrosion and defects. Extensive testing on soda lime bars under different environmental conditions and different

Characterizing Corrosion Effects of Weak Organic Acids Using a Modified Bono Test

Science.gov (United States)

Zhou, Yuqin; Turbini, Laura J.; Ramjattan, Deepchand; Christian, Bev; Pritzker, Mark

2013-12-01

To meet environmental requirements and achieve benefits of cost-effective manufacturing, no-clean fluxes (NCFs) or low-solids fluxes have become popular in present electronic manufacturing processes. Weak organic acids (WOAs) as the activation ingredients in NCFs play an important role, especially in the current lead-free and halogen-free soldering technology era. However, no standard or uniform method exists to characterize the corrosion effects of WOAs on actual metallic circuits of printed wiring boards (PWBs). Hence, the development of an effective quantitative test method for evaluating the corrosion effects of WOAs on the PWB's metallic circuits is imperative. In this paper, the modified Bono test, which was developed to quantitatively examine the corrosion properties of flux residues, is used to characterize the corrosion effects of five WOAs (i.e., abietic acid, succinic acid, glutaric acid, adipic acid, and malic acid) on PWB metallic circuits. Experiments were performed under three temperature/humidity conditions (85°C/85% RH, 60°C/93% RH, and 40°C/93% RH) using two WOA solution concentrations. The different corrosion effects among the various WOAs were best reflected in the testing results at 40°C and 60°C. Optical microscopy was used to observe the morphology of the corroded copper tracks, and scanning electron microscopy (SEM) energy-dispersive x-ray (EDX) characterization was performed to determine the dendrite composition.

Evaluation of the flow-accelerated corrosion downstream of an orifice. 2. Measurement of corrosion rate and evaluation on the effects of the flow field

International Nuclear Information System (INIS)

Nagaya, Yukinori; Utanohara, Yoichi; Nakamura, Akira; Murase, Michio

2008-01-01

In this study, in order to evaluate the effects of flow field on corrosion rate due to flow accelerated corrosion (FAC), a corrosion rate downstream of an orifice was measured using the electric resistance method. The diameter of the pipe is 50 mm and that of the orifice is 24.3 mm, and flow velocity of the experimental loop was set at 5m/s, and the temperature of water was controlled within ±1 at 150deg-C. There were no significant circumferential difference in measured corrosion rate, and the maximum corrosion rate was observed at 1D or 2D downstream from the orifice. The ratios of the measured corrosion rate and the calculated wall shear stress at the 1D downstream from the orifice to the value at upstream under well developed flow agreed well. (author)

Effect of aging on the corrosion of aluminum alloy 6061

International Nuclear Information System (INIS)

EL-Bedawy, M.E.M.

2010-01-01

Not only alloying additions may affect the corrosion resistance of aluminum alloys, but also practices that result in a nonuniform microstructure may introduce susceptibility to some forms of corrosion, especially if the microstructural effect is localized. This work was intended to study the effect of aging time at 225, 185 and 140 degree C and the effect of constant aging time ( 24 hrs ) in the temperature range 100 - 450 degree C as well as the influence of the solution ph on the corrosion characteristics of 6061 aluminum alloy, (Al-Mg-Si alloy) containing 0.22 wt% Cu. The investigation was performed by standard immersion corrosion test according to the British Standard BS 11846 method B and by applying potentiodynamic polarization technique in neutral deaerated 0.5 % M NaCl solution as well as in alkaline NaOH solution (ph = 10). The susceptibility to corrosion and the dominant corrosion type was evaluated by examination of transverse cross sections of corroded samples after the immersion test and examination of the corroded surfaces after potentiodynamic polarization using optical microscope. Analysis of the polarization curves was used to determine the effect of different aging parameters on corrosion characteristics such as the corrosion current density I (corr), the corrosion potential E (corr), the cathodic current densities and the passivation behavior.Results of the immersion test showed susceptibility to intergranular corrosion in the under aged tempers while pitting was the dominant corrosion mode for the over aged tempers after aging at 225 and 185 degree C.Analysis of the potentiodynamic polarization curves showed similar dependence of I (corr) and cathodic current densities on the aging treatment in the neutral 0.5 %M NaCl solution and in the alkaline NaOH solution. It was observed that E(corr) values in the NaCl solution were shifted in the more noble direction for the specimens aged before peak aging while it decreased again with aging time for

Effects of porosity in a model of corrosion and passive layer growth

Directory of Open Access Journals (Sweden)

F.D.A. Aarão Reis

2017-12-01

Full Text Available We introduce a stochastic lattice model to investigate the effects of pore formation in a passive layer grown with products of metal corrosion. It considers that an anionic species diffuses across that layer and reacts at the corrosion front (metal-oxide interface, producing a random distribution of compact regions and large pores, respectively represented by O (oxide and P (pore sites. O sites are assumed to have very small pores, so that the fraction Φ of P sites is an estimate of the porosity, and the ratio between anion diffusion coefficients in those regions is D_r0 and D_r≪1, significant changes are observed in passive layer growth and corrosion front roughness. For small Φ, a slowdown of the growth rate is observed, which is interpreted as a consequence of the confinement of anions in isolated pores for long times. However, the presence of large pores near the corrosion front increases the frequency of reactions at those regions, which leads to an increase in the roughness of that front. This model may be a first step to represent defects in a passive layer which favor pitting corrosion.

Effect of Bi on the corrosion resistance of zirconium alloys

International Nuclear Information System (INIS)

Yao Meiyi; Zhou Bangxin; Li Qiang; Zhang Weipeng; Zhu Li; Zou Linghong; Zhang Jinlong; Peng Jianchao

2014-01-01

In order to investigate systematically the effect of Bi addition on the corrosion resistance of zirconium alloys, different zirconium-based alloys, including Zr-4 (Zr-l.5Sn-0.2Fe-0.1Cr), S5 (Zr-0.8Sn-0.35Nb-0.4Fe-0.1Cr), T5 (Zr-0.7Sn-l.0Nb-0.3Fe-0.1Cr) and Zr-1Nb, were adopted to prepare the zirconium alloys containing Bi of 0∼0.5% in mass fraction. These alloys were denoted as Zr-4 + xBi, S5 + xBi, T5 + xBi and Zr-1Nb + xBi, respectively. The corrosion behavior of these specimens was investigated by autoclave testing in lithiated water with 0.01 M LiOH or deionized water at 360 ℃/18.6 MPa and in superheated steam at 400 ℃/10.3 MPa. The microstructure of the alloys was examined by TEM and the second phase particles (SPPs) were analyzed by EDS. Microstructure observation shows that the addition of Bi promotes the precipitation of Sn as second phase particles (SPPs) because Sn is in solid solution in α-Zr matrix in Zr-4, S5 and T5 alloys. The concentration of Bi dissolved in α-Zr matrix increase with the increase of Nb in the alloys, and the excess Bi precipitates as Bi-containing SPPs. The corrosion results show that the effect of Bi addition on the corrosion behavior of different zirconium-based alloys is very complicated, depending on their compositions and corrosion conditions. In the case of higher Bi concentration in α-Zr, the zirconium alloys exhibit better corrosion resistance. However, in the case of precipitation of Bi-containing SPPs, the corrosion resistance gets worse. This indicates that the solid solution of Bi in α-Zr matrix can improve the corrosion resistance, while the precipitation of the Bi-containing SPPs is harmful to the corrosion resistance. (authors)

Effect of temperature on corrosion of steels in high purity water

International Nuclear Information System (INIS)

Honda, Takashi; Kashimura, Eiji; Ohashi, Kenya; Furutani, Yasumasa; Ohsumi, Katsumi; Aizawa, Motohiro; Matsubayashi, Hideo.

1987-01-01

Effect of temperature on corrosion behavior of steels was evaluated in the range of 150 - 300 deg C in high purity water containing about 200 ppb oxygen. The exposure tests were carried out in actual and simulated reactor water of BWR plants. Through X-ray diffractometry, SIMS, XPS and chemical analyses, it was clarified that the chemical composition and morphology of oxide films formed on austenitic stainless steel changed above about 250 deg C. Chromium dissolved easily through corrosion above this temperature, and the oxide films primarily consisted of spinel type oxides containing high concentration of nickel. Further, as the protectivety of oxide films increased with temperature, the corrosion rate had a peak around 250 deg C after a long exposure period. A major phase of oxide films on carbon steel was magnetite in the whole temperature range. However, as the oxide films formed at high temperatures had very compact structures, the effect of temperature on the corrosion rate was similar to that observed on stainless steel. (author)

Synergistic Effect of Molybdate and Monoethanolamine on Corrosion Inhibition of Ductile Cast Iron in Tap Water

Energy Technology Data Exchange (ETDEWEB)

Kim, K. T.; Kim, Y. S. [Andong National University, Andong (Korea, Republic of); Chang, H. Y.; Lim, B. T.; Park, H. B. [KEPCO Engineering and Construction Company, Gimcheon (Korea, Republic of)

2017-02-15

A synergistic effect was observed in the combination of nitrite and ethanolamines. Ethanolamine is one of the representative organic corrosion inhibitors and can be categorized as adsorption type. However, nitrosamines can form when amines mix with sodium nitrite. Since nitrosamine is a carcinogen, the co-addition of nitrite and ethanolamine will be not practical, and thus, a non-toxic combination of inhibitors shall be needed. In order to maximize the effect of monoethanolamine, we focused on the addition of molybdate. Molybdate has been used to alternate the addition of chromate, but it showed insufficient oxidizing power relative to corrosion inhibitors. This work evaluated the synergistic effect of the co-addition of molybdate and monoethanolamine, and its corrosion mechanism was elucidated. A high concentration of molybdate or monoethanolamine was needed to inhibit the corrosion of ductile cast iron in tap water, but in the case of the co-addition of molybdate and monoethanolamine, a synergistic effect was observed. This synergistic effect could be attributed to the molybdate that partly oxidizes the metallic surface and the monoethanolamine that is simultaneously adsorbed on the graphite surface. This adsorbed layer then acts as the barrier layer that mitigates galvanic corrosion between the graphite and the matrix.

Effect of chloride concentration and pH on pitting corrosion of waste package container materials

International Nuclear Information System (INIS)

Roy, A.K.; Fleming, D.L.; Gordon, S.R.

1996-12-01

Electrochemical cyclic potentiodynamic polarization experiments were performed on several candidate waste package container materials to evaluate their susceptibility to pitting corrosion at 90 degrees C in aqueous environments relevant to the potential underground high-level nuclear waste repository. Results indicate that of all the materials tested, Alloy C-22 and Ti Grade-12 exhibited the maximum corrosion resistance, showing no pitting or observable corrosion in any environment tested. Efforts were also made to study the effect of chloride ion concentration and pH on the measured corrosion potential (Ecorr), critical pitting and protection potential values

Effect of load deflection on corrosion behavior of NiTi wire.

Science.gov (United States)

Liu, I H; Lee, T M; Chang, C Y; Liu, C K

2007-06-01

For dental orthodontic applications, NiTi wires are used under bending conditions in the oral environment for a long period. The purpose of this study was to investigate the effect of bending stress on the corrosion of NiTi wires using potentiodynamic and potentiostatic tests in artificial saliva. The results indicated that bending stress induces a higher corrosion rate of NiTi wires in passive regions. It is suggested that the passive oxide film of specimens would be damaged under bending conditions. Auger electron spectroscopic analysis showed a lower thickness of passive films on stressed NiTi wires compared with unstressed specimens in the passive region. By scanning electron microscopy, localized corrosion was observed on stressed Sentalloy specimens after a potentiodynamic test at pH 2. In conclusion, this study indicated that bending stress changed the corrosion properties and surface characteristics of NiTi wires in a simulated intra-oral environment.

The effects of corrosion conditions and cold work on the nodular corrosion of zircaloy-4

International Nuclear Information System (INIS)

You, Gil Sung

1992-02-01

The nodular corrosion of Zircaloy-4 was investigated on the effects of corrosion conditions and cold work. Variation of steam pressures, heat-up environments and prefilms were considered and cold work effects were also studied. The corrosion rate of Zircaloy-4 was dependent on pressure between 1 and 100 atm and it followed the cubic law as W=16.85 x P 0.31 for plate specimens and W=12.69 x P 0.27 for tube specimens, where W is weight gain (mg/dm 2 ) and P is the steam pressure (atm). The environment variation in autoclave during heat-up period did not affect the early stage of nodular corrosion. The prefilm, which was formed at 500 .deg. C under 1 atm steam for 4 hours, restrained the formation of the initial small nodules. The oxide film formed under 1 atm steam showed no difference of electrical resistivity from the oxides formed under 100 atm steam pressure. Cold work specimens showed the higher resistivity against nodular corrosion than as-received specimens. The corrosion resistance arising from cold work seems to be due to the texture changes by the cold work. The results showed that cold work can affect the later stage of uniform corrosion and the early stage of nodular corrosion, namely, the nodule initiation stage

Corrosion-Activated Micro-Containers for Environmentally Friendly Corrosion Protective Coatings

Science.gov (United States)

Li, Wenyan; Buhrow, J. W.; Zhang, X.; Johnsey, M. N.; Pearman, B. P.; Jolley, S. T.; Calle, L. M.

2016-01-01

indicators, inhibitors and self-healing agents. This allows the incorporation of autonomous corrosion control functionalities, such as corrosion detection and inhibition as well as the self-healing of mechanical damage, into coatings. This paper presents technical details on the characterization of inhibitor-containing particles and their corrosion inhibitive effects using electrochemical and mass loss methods.Three organic environmentally friendly corrosion inhibitors were encapsulated in organic microparticles that are compatible with desired coatings. The release of the inhibitors from the microparticles in basic solution was studied. Fast release, for immediate corrosion protection, as well as long-term release for continued protection, was observed.The inhibition efficacy of the inhibitors, incorporated directly and in microparticles, on carbon steel was evaluated. Polarization curves and mass loss measurements showed that, in the case of 2MBT, its corrosion inhibition effectiveness was greater when it was delivered from microparticles.

The effect of single overloading on stress corrosion cracking

International Nuclear Information System (INIS)

Ito, Yuzuru; Saito, Masahiro

2008-01-01

In the normal course of nuclear power plant operation in Japan, proof testing has been performed after periodic plant inspections. In this proof test procedure, the reactor pressure vessel and pipes of the primary coolant loop are subjected to a specified overload with a slightly higher hydraulic pressure than during normal operation. This specified overload is so called a single overload' in material testing. It is well known that the fatigue crack growth rate is decreased after a single overload has been applied to the specimen. However, it is not clear whether the stress corrosion cracking rate is also decreased after a single overload. In this study, the effect of a single overload on the stress corrosion cracking rate under simulated boiling water reactor environment was evaluated by examining a singly overloaded WOL (wedge opening load) specimen. The WOL specimen for the stress corrosion cracking test was machined from sensitized 304 type austenitic stainless steel. Since the crack extension length was 3.2% longer in the case of a more severely overloaded specimen, it was observed than the stress corrosion cracking rate is also decreased after the single overload has been applied to the specimen. (author)

Corrosion-product transport, oxidation state and remedial measures

International Nuclear Information System (INIS)

Sawicki, J.A.; Brett, M.E.; Tapping, R.L.

1998-01-01

The issues associated with monitoring and controlling corrosion-product transport (CPT) in the balance-of-plant (BOP) and steam generators (SG) of CANDU stations are briefly reviewed. The efforts are focused on minimizing corrosion of carbon steel, which is used extensively in the CANDU primary and secondary systems. Emphasis is placed on the corrosion-product oxidation state as a monitor of water chemistry effectiveness, and as a monitor of system corrosion effects. The discussion is based mostly on the results and observations from Ontario Hydro plants, and their comparisons with PWRs. The effects of low oxygen and elevated hydrazine chemistry are reviewed, as well as the effects of lay-up and various start-up conditions. Progress in monitoring electrochemical potential (ECP) at Ontario Hydro plants and its relationship to the oxidation state of corrosion products is reviewed. Observations on corrosion-product transport on the primary side of steam generators are also discussed. (author)

Effects of chemical composition on the corrosion of dental alloys.

Science.gov (United States)

Galo, Rodrigo; Ribeiro, Ricardo Faria; Rodrigues, Renata Cristina Silveira; Rocha, Luís Augusto; de Mattos, Maria da Glória Chiarello

2012-01-01

The aim of this study was to determine the effect of the oral environment on the corrosion of dental alloys with different compositions, using electrochemical methods. The corrosion rates were obtained from the current-potential curves and electrochemical impedance spectroscopy (EIS). The effect of artificial saliva on the corrosion of dental alloys was dependent on alloy composition. Dissolution of the ions occurred in all tested dental alloys and the results were strongly dependent on the general alloy composition. Regarding the alloys containing nickel, the Ni-Cr and Ni-Cr-Ti alloys released 0.62 mg/L of Ni on average, while the Co-Cr dental alloy released ions between 0.01 and 0.03 mg/L of Co and Cr, respectively.The open-circuit potential stabilized at a higher level with lower deviation (standard deviation: Ni-Cr-6Ti = 32 mV/SCE and Co-Cr = 54 mV/SCE). The potenciodynamic curves of the dental alloys showed that the Ni-based dental alloy with >70 wt% of Ni had a similar curve and the Co-Cr dental alloy showed a low current density and hence a high resistance to corrosion compared with the Ni-based dental alloys. Some changes in microstructure were observed and this fact influenced the corrosion behavior for the alloys. The lower corrosion resistance also led to greater release of nickel ions to the medium. The quantity of Co ions released from the Co-Cr-Mo alloy was relatively small in the solutions. In addition, the quantity of Cr ions released into the artificial saliva from the Co-Cr alloy was lower than Cr release from the Ni-based dental alloys.

Effective flow-accelerated corrosion programs in nuclear facilities

International Nuclear Information System (INIS)

Esselman, Thomas C.; McBrine, William J.

2004-01-01

Piping Flow-Accelerated Corrosion Programs in nuclear power generation facilities are classically comprised of the selection of inspection locations with the assistance of a predictive methodology such as the Electric Power Research Institute computer codes CHECMATE or CHECWORKS, performing inspections, conducting structural evaluations on the inspected components, and implementing the appropriate sample expansion and corrective actions. Performing such a sequence of steps can be effective in identifying thinned components and implementing appropriate short term and long term actions necessary to resolve flow-accelerated corrosion related problems. A maximally effective flow-accelerated corrosion (FAC) program requires an understanding of many programmatic details. These include the procedural control of the program, effective use of historical information, managing the activities performed during a limited duration outage, allocating resources based on risk allocation, having an acute awareness of how the plant is operated, investigating components removed from the plant, and several others. This paper will describe such details and methods that will lead to a flow-accelerated corrosion program that effectively minimizes the risk of failure due to flow-accelerated corrosion and provide full and complete documentation of the program. (author)

Corrosion-product transport, oxidation state and remedial measures

International Nuclear Information System (INIS)

Sawicki, J.A.; Brett, M.E.; Tapping, R.L.

1998-10-01

The issues associated with monitoring and controlling corrosion-product transport (CPT) in the balance-of-plant (BOP) and steam generators (SG) of CANDU stations are briefly reviewed. Efforts are focused on minimizing corrosion of carbon steel, which is used extensively in the CANDU primary and secondary systems. Emphasis is placed on the corrosion-product oxidation state as a monitor of water chemistry effectiveness and as a monitor of system corrosion effects. The discussion is based mostly on the results of observations from Ontario Hydro plants, and their comparisons with pressurized-water reactors. The effects of low oxygen and elevated hydrazine chemistry are reviewed, as well as the effects of layup and various startup conditions. Progress in monitoring electrochemical potential (ECP) at Ontario Hydro plants and its relationship to the oxidation state of corrosion products is reviewed. Observations on CPT on the primary side of SGs are also discussed. (author)

A nonlinear model for AC induced corrosion

Directory of Open Access Journals (Sweden)

N. Ida

2012-09-01

Full Text Available The modeling of corrosion poses particular difficulties. The understanding of corrosion as an electrochemical process has led to simple capacitive-resistive models that take into account the resistance of the electrolytic cell and the capacitive effect of the surface potential at the interface between conductors and the electrolyte. In some models nonlinear conduction effects have been added to account for more complex observed behavior. While these models are sufficient to describe the behavior in systems with cathodic protection, the behavior in the presence of induced AC currents from power lines and from RF sources cannot be accounted for and are insufficient to describe the effects observed in the field. Field observations have shown that a rectifying effect exists that affects the cathodic protection potential and this effect is responsible for corrosion in the presence of AC currents. The rectifying effects of the metal-corrosion interface are totally missing from current models. This work proposes a nonlinear model based on finite element analysis that takes into account the nonlinear behavior of the metal-oxide interface and promises to improve modeling by including the rectification effects at the interface.

Assessing Level and Effectiveness of Corrosion Education in the UAE

Directory of Open Access Journals (Sweden)

Hwee Ling Lim

2012-01-01

Full Text Available The consequences of corrosion can be minimized by an engineering workforce well trained in corrosion fundamentals and management. Since the United Arab Emirates incurs the second highest cost of corrosion after Saudi Arabia, this paper examined the quality of corrosion education in the UAE. Surveys with academia and industry respondents showed that dedicated corrosion courses and engineering courses that integrated corrosion into the curricula were available in UAE universities, but graduates had insufficient knowledge of corrosion engineering and superficial understanding of corrosion in real-life design contexts. The effectiveness of corrosion education is determined by both competence in corrosion knowledge/skills and availability of resources (faculty and research. Though most departments would not hire new corrosion-specialist faculty, department research efforts and industry partnerships in corrosion research were present. The paper concluded with recommendations for improving knowledge and skills of future engineers in corrosion and enhancing corrosion instruction to better meet industry needs.

Corrosion and corrosion control

International Nuclear Information System (INIS)

Khanna, A.S.; Totlani, M.K.

1995-01-01

Corrosion has always been associated with structures, plants, installations and equipment exposed to aggressive environments. It effects economy, safety and product reliability. Monitoring of component corrosion has thus become an essential requirement for the plant health and safety. Protection methods such as appropriate coatings, cathodic protection and use of inhibitors have become essential design parameters. High temperature corrosion, especially hot corrosion, is still a difficult concept to accommodate in corrosion allowance; there is a lack of harmonized system of performance testing of materials at high temperatures. In order to discuss and deliberate on these aspects, National Association for Corrosion Engineers International organised a National Conference on Corrosion and its Control in Bombay during November 28-30, 1995. This volume contains papers presented at the symposium. Paper relevant to INIS is indexed separately. refs., figs., tabs

A study of the effect of clinical washing decontamination process on corrosion resistance of Martensitic Stainless Steel 420.

Science.gov (United States)

Xu, Yunwei; Huang, Zhihong; Corner, George

2016-09-28

Corrosion of surgical instruments provides a seat for contamination and prevents proper sterilisation, placing both patients and medical staff at risk of infection. Corrosion can also compromise the structural integrity of instruments and lead to mechanical failure in use. It is essential to understand the various factors affecting corrosion resistance of surgical instruments and how it can be minimised.This paper investigates the effect on corrosion resistance from the clinical washing decontamination (WD) process, specifically by studying the changes in surface roughness and Cr/Fe ratio. Results indicate that the WD process provides a positive effect on smooth polished samples, while a lesser positive effect was observed on rough reflection reduced samples.

Atmospheric corrosion of metals in industrial city environment

OpenAIRE

Kusmierek, Elzbieta; Chrzescijanska, Ewa

2015-01-01

Atmospheric corrosion is a significant problem given destruction of various materials, especially metals. The corrosion investigation in the industrial city environment was carried out during one year exposure. Corrosion potential was determined using the potentiometric method. The highest effect of corrosion processes was observed during the winter season due to increased air pollution. Corrosion of samples pre-treated in tannic acid before the exposure was more difficult compared with the s...

A review on the effect of welding on the corrosion of magnesium alloys

Science.gov (United States)

Mohamed, N. S.; Alias, J.

2017-10-01

Welding is an important joining technique for lightweight alloys with their increasing applications in aerospace, aircraft, automotive, electronics and other industries. The applications of lightweight alloys particularly magnesium alloys increased rapidly due to their beneficial properties such as low density, high strength-to-mass ratio, good dimensional stability, electromagnetic shielding and good recyclability. The effect of welding on the corrosion of magnesium alloys are reviewed in this paper, which closely related to the developed microstructure by the welding process. The paper focuses particularly on friction stir and laser welding. The basic principles of friction stir and laser welding are discussed, to present the likelihood of defects which significantly affect the corrosion of magnesium alloy. The finding in corrosion demonstrated the morphology of corrosion occurrence on each welded region, and observation on the potential and current values are also included.

The effects of the glass surface area/solution volume ratio on glass corrosion: A critical review

International Nuclear Information System (INIS)

Ebert, W.L.

1995-03-01

This report reviews and summarizes the present state of knowledge regarding the effects of the glass surface area/solution volume (SA/V) ratio on the corrosion behavior of borosilicate waste glasses. The SA/V ratio affects the rate of glass corrosion through the extent of dilution of corrosion products released from the glass into the leachate solution: glass corrosion products are diluted more in tests conducted at low SA/V ratios than they are in tests conducted at high SA/V ratios. Differences in the solution chemistries generated in tests conducted at different SA/V ratios then affect the observed glass corrosion behavior. Therefore, any testing parameter that affects the solution chemistry will also affect the glass corrosion rate. The results of static leach tests conducted to assess the effects of the SA/V are discussed with regard to the effects of SA/V on the solution chemistry. Test results show several remaining issues with regard to the long-term glass corrosion behavior: can the SA/V ratio be used as an accelerating parameter to characterize the advanced stages of glass corrosion relevant to long disposal times; is the alteration of the glass surface the same in tests conducted at different SA/V, and in tests conducted with monolithic and crushed glass samples; what are the effects of the SA/V and the extent of glass corrosion on the disposition of released radionuclides? These issues will bear on the prediction of the long-term performance of waste glasses during storage. The results of an experimental program conducted at ANL to address these and other remaining issues regarding the effects of SA/V on glass corrosion are described. 288 refs., 59 figs., 16 tabs

The effects of the glass surface area/solution volume ratio on glass corrosion: A critical review

Energy Technology Data Exchange (ETDEWEB)

Ebert, W.L. [Argonne National Lab., IL (United States). Chemical Technology Div.

1995-03-01

This report reviews and summarizes the present state of knowledge regarding the effects of the glass surface area/solution volume (SA/V) ratio on the corrosion behavior of borosilicate waste glasses. The SA/V ratio affects the rate of glass corrosion through the extent of dilution of corrosion products released from the glass into the leachate solution: glass corrosion products are diluted more in tests conducted at low SA/V ratios than they are in tests conducted at high SA/V ratios. Differences in the solution chemistries generated in tests conducted at different SA/V ratios then affect the observed glass corrosion behavior. Therefore, any testing parameter that affects the solution chemistry will also affect the glass corrosion rate. The results of static leach tests conducted to assess the effects of the SA/V are discussed with regard to the effects of SA/V on the solution chemistry. Test results show several remaining issues with regard to the long-term glass corrosion behavior: can the SA/V ratio be used as an accelerating parameter to characterize the advanced stages of glass corrosion relevant to long disposal times; is the alteration of the glass surface the same in tests conducted at different SA/V, and in tests conducted with monolithic and crushed glass samples; what are the effects of the SA/V and the extent of glass corrosion on the disposition of released radionuclides? These issues will bear on the prediction of the long-term performance of waste glasses during storage. The results of an experimental program conducted at ANL to address these and other remaining issues regarding the effects of SA/V on glass corrosion are described. 288 refs., 59 figs., 16 tabs.

Effect of radiation on anaerobic corrosion of iron

International Nuclear Information System (INIS)

Smart, N.R.; Rance, A.P.

2005-01-01

To ensure the safe encapsulation of spent nuclear fuel elements for geological disposal, SKB of Sweden are considering using the Advanced Cold Process Canister, which consists of an outer copper canister and a cast iron insert. A programme of work has been carried out to investigate a range of corrosion issues associated with the canister, including measurements of gas generation due to the anaerobic corrosion of ferrous materials (carbon steel and cast iron) over a range of conditions. To date, all this work has been conducted in the absence of a radiation field. SKB asked Serco Assurance to carry out a set of experiments designed to investigate the effect of radiation on the corrosion of steel in repository environments. This report describes the experimental programme and presents the results that were obtained. The measurements were carried out in the type of gas cell used previously, in which the change in gas pressure was measured using a liquid-filled manometer. The test cells were placed in a radiation cell and positioned so that the received radiation dose was equivalent to that expected in the repository. Control cells were used to allow for any gas generation caused by radiolytic breakdown of the construction materials and the water. Tests were carried out at two temperatures (30 deg C and 50 deg C), two dose rates (11 Gray/hr and 300 Gray/hr), and in two different artificial groundwaters. A total of four tests were carried out, using carbon steel wires as the test material. The cells were exposed for a period of several months, after which they were dismantled and the corrosion product on one wire from each test cell was analysed using Raman spectroscopy. The report presents the results from the gas generation tests and compares the results obtained under irradiated conditions to results obtained previously in the absence of radiation. Radiation was found to enhance the corrosion rate at both dose rates but the greatest enhancement occurred at the

Structural Effects of Reinforced Concrete Beam Due to Corrosion

Science.gov (United States)

Noh, Hamidun Mohd; Idris, Nur'ain; Noor, Nurazuwa Md; Sarpin, Norliana; Zainal, Rozlin; Kasim, Narimah

2018-03-01

Corrosion of steel in reinforced concrete is one of the main issues among construction stakeholders. The main consequences of steel corrosion include loss of cross section of steel area, generation of expansive pressure which caused cracking of concrete, spalling and delaminating of the concrete cover. Thus, it reduces the bond strength between the steel reinforcing bar and concrete, and deteriorating the strength of the structure. The objective of this study is to investigate the structural effects of corrosion damage on the performance of reinforced concrete beam. A series of corroded reinforced concrete beam with a corrosion rate of 0%, 20% and 40% of rebar corrosion is used in parametric study to assess the influence of different level of corrosion rate to the structural performance. As a result, the used of interface element in the finite element modelling predicted the worst case of corrosion analysis since cracks is induced and generate at this surface. On the other hand, a positive linear relationship was sketched between the increase of expansive pressure and the corrosion rate. Meanwhile, the gradient of the graph is decreased with the increase of steel bar diameter. Furthermore, the analysis shows that there is a significant effect on the load bearing capacity of the structure where the higher corrosion rate generates a higher stress concentration at the mid span of the beam. This study could predict the residual strength of reinforced concrete beam under the corrosion using the finite element analysis. The experimental validation is needed on the next stage to investigate the quantitative relation between the corrosion rate and its influence on the mechanical properties.

The effect of organic matter associated with the corrosion products on the corrosion of mild steel in the Arabian Sea

Digital Repository Service at National Institute of Oceanography (India)

Bhosle, N.B.; Wagh, A.B.

The corrosion of mild steel immersed at various depths (0-100 m) from three stations of the Arabian Sea was investigated. The corrosion of mild steel decreased with increasing immersion depth. Significant positive relationships were observed between...

Corrosion and inhibition of stainless steel pitting corrosion in alkaline medium and the effect of Cl- and Br- anions

International Nuclear Information System (INIS)

Refaey, S.A.M.; Taha, F.; El-Malak, A.M. Abd

2005-01-01

The effect of carbonate anion on the pitting corrosion and inhibition behavior of stainless steel samples (304L SS and 316L SS) has been studied using potentiodynamic and scanning electron microscope (SEM) techniques. The effect of concentration of CO 3 2- ions, pH, potential scanning rate and the composition of stainless steel are discussed. Additions of Cl - and Br - ions into the carbonate solution increase the anodic dissolution of stainless steel and decrease its pitting corrosion resistance. The effect of CO 3 2- anion on the inhibition of chloride and bromide pitting corrosion of the two stainless steel types has been studied also. Pitting corrosion decrease with the increasing of sodium carbonate concentration, i.e. increases the resistance of stainless steels towards the chloride and bromide pitting corrosion. This inhibition effect argued to formation of [Fe,Cr]CO 3 film caused by preferential adsorption of the CO 3 2- ion, leading to instantaneous repair of weak sites for pit nucleation

The effect of zinc thickness on corrosion film breakdown of Colombian galvanized steel

Science.gov (United States)

Sandoval-Amador, A.; E Torres Ramirez, J.; Cabrales-Villamizar, P. A.; Laverde Cataño, D.; Y Peña-Ballesteros, D.

2017-12-01

This work studies the corrosion behaviour of Colombian galvanized steel in solutions of chloride and sulphate ions. The effect of the thickness and exposure time on the film’s breakdown susceptibility and protectiveness of the corrosion products were studied using potentiodynamic polarization curves and electrochemical impedance spectroscopy. The corrosion products were analysed using SEM-EDS and XRD. The samples with a higher thickness level in the zinc film (Z180) have the lowest corrosion rate. In this case, one of the products that was formed by the chemical reactions that occurred was Zinc hydroxide, which exhibits a passive behaviour as observed in the Pourbaix curves of the obtained potentials and in how the different Ph levels of the solutions worked. The sheets with the highest thickness (Z180) had the best performance, since at the end of the study they showed the least amount of damage on the surface of the zinc layer. This is because the thickness of the zinc layer favours the formation of simonkolleite, which is the corrosion product that protects the material under the conditions of the study.

Effect of compression deformation on the microstructure and corrosion behavior of magnesium alloys

International Nuclear Information System (INIS)

Snir, Y.; Ben-Hamu, G.; Eliezer, D.; Abramov, E.

2012-01-01

Highlights: ► Metallurgical features (mainly twinning, dislocation accumulation, and dynamic recrystallization). ► The thermo-mechanical state (amount of deformation and its temperature). ► The corrosion behavior of wrought Mg-alloys. This correlation was emphasized by the mechanical behavior measured through micro-hardness. ► Microstructural changes during deformation, and potentio-dynamic corrosion tests were correlated. - Abstract: The effect of deformation on the corrosion and mechanical behavior of wrought Mg-alloys AZ31, AM50, and ZK60 was investigated. The materials’ behavior was correlated to the changes in metallurgical features, during compression, into different amounts of deformation at three temperatures: 250° C, 280° C, and 350° C. The metallurgical features were monitored by optical microscope, scanning electron microscope (SEM), and transmission electron microscopy (TEM). It was observed that there is a very strong correlation between three features: 1. metallurgical features (mainly twinning, dislocation accumulation, and dynamic recrystallization); 2. The thermo-mechanical state (amount of deformation and its temperature); and 3. The corrosion behavior of wrought Mg-alloys. This correlation was emphasized by the mechanical behavior measured through micro-hardness. Microstructural changes during deformation, and potentio-dynamic corrosion tests were correlated. These results show that studies on the effect of thermo-mechanical state (related to the microstructure) on the corrosion behavior of wrought Mg-alloys are essential in order to optimize their applicability to plastic forming processes.

Atmospheric corrosion of metals in industrial city environment.

Science.gov (United States)

Kusmierek, Elzbieta; Chrzescijanska, Ewa

2015-06-01

Atmospheric corrosion is a significant problem given destruction of various materials, especially metals. The corrosion investigation in the industrial city environment was carried out during one year exposure. Corrosion potential was determined using the potentiometric method. The highest effect of corrosion processes was observed during the winter season due to increased air pollution. Corrosion of samples pre-treated in tannic acid before the exposure was more difficult compared with the samples without pretreatment. The corrosion products determined with the SEM/EDS method prove that the most corrosive pollutants present in the industrial city air are SO2, CO2, chlorides and dust.

Corrosion evaluation technology

International Nuclear Information System (INIS)

Kim, Uh Chul; Han, Jeong Ho; Nho, Kye Ho; Lee, Eun Hee; Kim, Hong Pyo; Hwang, Seong Sik; Lee, Deok Hyun; Hur, Do Haeng; Kim, Kyung Mo.

1997-09-01

A multifrequency ACPD system was assembled which can measure very small crack. Stress corrosion cracking test system with SSRT operating high temperature was installed. Stress corrosion cracking test of newly developed alloy 600 and existing alloy 600 was carried out in steam atmosphere of 400 deg C. No crack was observed in both materials within a test period of 2,000 hrs. Corrosion fatigue test system operating at high temperature was installed in which fatigue crack was measured by CDPD. Lead enhanced the SCC of the Alloy 600 in high temperature water, had a tendency to modify a cracking morphology from intergranular to transgranular. Pit initiation preferentially occurred at Ti-rich carbide. Resistance to pit initiation decreased with increasing temperature up to 300 deg C. Test loop for erosion corrosion was designed and fabricated. Thin layer activation technique was very effective in measuring erosion corrosion. Erosion corrosion of a part of secondary side pipe was evaluated by the Check Family Codes of EPRI. Calculated values of pipe thickness by Check Family Codes coincided with the pipe thickness measured by UT with an error of ± 20%. Literature review on turbine failure showed that failure usually occurred in low pressure turbine rotor disc and causes of failure are stress corrosion cracking and corrosion fatigue. (author). 12 refs., 20 tabs., 77 figs

Corrosion behavior of corrosion resistant alloys in stimulation acids

Energy Technology Data Exchange (ETDEWEB)

Cheldi, Tiziana [ENI E and P Division, 20097 San Donato Milanese Milano (Italy); Piccolo, Eugenio Lo; Scoppio, Lucrezia [Centro Sviluppo Materiali, via Castel Romano 100, 00128 Rome (Italy)

2004-07-01

In the oil and gas industry, selection of CRAs for downhole tubulars is generally based on resistance to corrosive species in the production environment containing CO{sub 2}, H{sub 2}S, chloride and in some case elemental sulphur. However, there are non-production environments to which these materials must also be resistant for either short term or prolonged duration; these environments include stimulation acids, brine and completion fluids. This paper reports the main results of a laboratory study performed to evaluate the corrosion and stress corrosion behaviour to the acidizing treatments of the most used CRAs for production tubing and casing. Laboratory tests were performed to simulate both 'active' and 'spent' acids operative phases, selecting various environmental conditions. The selected steel pipes were a low alloyed steel, martensitic, super-martensitic, duplex 22 Cr, superduplex 25 Cr and super-austenitic stainless steels (25 Cr 35 Ni). Results obtained in the 'active' acid environments over the temperature range of 100-140 deg. C, showed that the blend acids with HCl at high concentration and HCl + HF represented too much severe conditions, where preventing high general corrosion and heavy localised corrosion by inhibition package becomes very difficult, especially for duplex steel pipe, where, in some case, the specimens were completely dissolved into the solution. On the contrary, all steels pipes were successfully protected by inhibitor when organic acid solution (HCOOH + CH{sub 3}COOH) were used. Furthermore, different effectiveness on corrosion protection was showed by the tested inhibitors packages: e.g. in the 90% HCl at 12% + 10 CH{sub 3}COOH acid blend. In 'spent' acid environments, all steel pipes showed to be less susceptible to the localised and general corrosion attack. Moreover, no Sulphide Stress Corrosion Cracking (SSC) was observed. Only one super-austenitic stainless steel U-bend specimen showed

Monitoring and modeling stress corrosion and corrosion fatigue damage in nuclear reactors

International Nuclear Information System (INIS)

Andresen, P.L.; Ford, F.P.; Solomon, H.D.; Taylor, D.F.

1990-01-01

Stress corrosion and corrosion fatigue are significant problems in many industries, causing economic penalties from decreased plant availability and component repair or replacement. In nuclear power reactors, environmental cracking occurs in a wide variety of components, including reactor piping and steam generator tubing, bolting materials and pressure vessels. Life assessment for these components is complicated by the belief that cracking is quite irreproducible. Indeed, for conditions which were once viewed as nominally similar, orders of magnitude variability in crack growth rates are observed for stress corrosion and corrosion fatigue of stainless steels and low-alloy steels in 288 degrees C water. This paper shows that design and life prediction approaches are destined to be overly conservative or to risk environmental failure if life is predicted by quantifying only the effects of mechanical parameters and/or simply ignoring or aggregating environmental and material variabilities. Examples include the Nuclear Regulatory Commission (NRC) disposition line for stress-corrosion cracking of stainless steel in boiling water reactor (BWR) water and the American Society of Mechanical Engineers' Section XI lines for corrosion fatigue

Effect of heat treatments and minor elements on caustic stress corrosion cracking of type 304 stainless steel

International Nuclear Information System (INIS)

Yamanaka, Kazuo; Kowaka, Masamichi

1983-01-01

The effect of heat treatments and minor elements (C, S, P, N) on caustic stress corrosion cracking of Type 304 stainless steel in boiling 34% NaOH solution at 393 K was studied. The results obtained as follows: (1) Susceptibility to IGSCC (intergranular stress corrosion cracking) in NaOH solution was increased with the intergranular precipitation of chromium carbides by the sensitizing heat treatments, but was not completely consistent with the susceptibility to IGC (intergranular corrosion) by Strauss test in H 2 SO 4 + CuSO 4 solution. (2) SCC in NaOH solution took place in three potential ranges of about -100 to +150 mV (vs SCE), -600 to -300 mV and -1100 to -900 mV. Transglanular cracking predominantly occurred in the first region and intergranular cracking occurred in the latter two regions. IGC occurred in the potential range of about -400 to 0 mV. No IGC was observed at corrosion potential. (3) Among minor elements carbon and sulfur had a detrimental effect on SCC, but no effect of phosphorus and nitrogen was almost observed on SCC in NaOH solution. (author)

Achievments of corrosion science and corrosion protection technology

International Nuclear Information System (INIS)

Fontana, M.; Stehjl, R.

1985-01-01

Problems of corrosion-mechanical strength of metals, effect of corrosive media on creep characteristics are presented. New concepts of the mechanism of corrosion cracking and its relation to hydrogen embrittlement are described. Kinetics and mechanism of hydrogen embrittlement effect on the process of corrosion cracking of different steels and alloys are considered. The dependence of such types of failure on various structural factors is shown. Data on corrosion cracking of high-strength aluminium and titanium alloys, mechanism of the processes and protective methods are given

Atmospheric corrosion of uranium-carbon alloys

International Nuclear Information System (INIS)

Rousset, P.; Accary, A.

1965-01-01

The authors study the corrosion of uranium-carbon alloys having compositions close to that of the mono-carbide; they show that the extent of the observed corrosion effects increases with the water vapour content of the surrounding gas and they conclude that the atmospheric corrosion of these alloys is due essentially to the humidity of the air, the effect of the oxygen being very slight at room temperature. They show that the optimum conditions for preserving U-C alloys are either a vacuum or a perfectly dry argon atmosphere. The authors have also established that the type of corrosion involved is a corrosion which 'cracks under stress' and is transgranular (it can also be intergranular in the case of sub-stoichiometric alloys). They propose, finally, two hypotheses for explaining this mechanism, one of which is illustrated by the existence, at the fissure interface, of corrosion products which can play the role of 'corners' in the mono-carbide grains. (authors) [fr

Effect of Sulfide Concentration on Copper Corrosion in Anoxic Chloride-Containing Solutions

Science.gov (United States)

Kong, Decheng; Dong, Chaofang; Xu, Aoni; Man, Cheng; He, Chang; Li, Xiaogang

2017-04-01

The structure and property of passive film on copper are strongly dependent on the sulfide concentration; based on this, a series of electrochemical methods were applied to investigate the effect of sulfide concentration on copper corrosion in anaerobic chloride-containing solutions. The cyclic voltammetry and x-ray photoelectron spectroscopy analysis demonstrated that the corrosion products formed on copper in anaerobic sulfide solutions comprise Cu2S and CuS. And the corrosion resistance of copper decreased with increasing sulfide concentration and faster sulfide addition, owing to the various structures of the passive films observed by the atomic force microscope and scanning electron microscope. A p-type semiconductor character was obtained under all experimental conditions, and the defect concentration, which had a magnitude of 1022-1023 cm-3, increased with increasing sulfide concentration, resulting in a higher rate of both film growth and dissolution.

The effect lead impurities on the corrosion resistance of alloy 600 and alloy 690 in high temperature water

International Nuclear Information System (INIS)

Sakai, T.; Nakagomi, N.; Kikuchi, T.; Aoki, K.; Nakayasu, F.; Yamakawa, K.

1998-01-01

Degradation of nickel-based alloy steam generator (SG) tubing caused by lead-induced corrosion has been reported recently in some PWR plants. Several laboratory studies also have shown that lead causes intergranular or transgranular stress corrosion cracking (IGSCC or TGSCC) of the tubing materials. Information from previous studies suggests two possible explanations for the mechanism of lead-induced corrosion. One is selective dissolution of tube metal elements, resulting in formation of a lead-containing nickel-depleted oxide film as observed in mildly acidic environments. The other explanation is an increase in potential, as has been observed in lead-contaminated caustic environments, although not in all volatile treatment (AVT) water such as the ammonium-hydrazine water chemistry. These observation suggest that an electrochemical reaction between metal elements and dissolved lead might be the cause of lead-induced corrosion. The present work was undertaken to clarify the lead-induced corrosion mechanism of nickel-based alloys from an electrochemical viewpoint, focusing on mildly acidic and basic environments. These are the probable pH conditions in the crevice region between the tube and tube support plate of the SG where corrosion damage could occur. Measurements of corrosion potential and electrochemical polarization of nickel-based alloys were performed to investigate the effect of lead on electrochemical behavior of the alloys. Then, constant extension rate tests (CERT) were carried out to determine the corrosion susceptibility of the alloys in a lead-contaminated environment. (J.P.N.)

Effects of climate and corrosion on concrete behaviour

Science.gov (United States)

Ismail, Mohammad; Egba, Ernest Ituma

2017-11-01

Corrosion of steel is a damaging agent that reduces the functional and structural responsibilities of reinforced concrete structures. Accordingly, reinforced concrete members in the environments that are prone to concrete carbonation or chloride attack coupled with high temperature and relative humidity suffer from accelerated corrosion of reinforcing material. Also, literature proves that climate influences corrosion of concrete, and suggests investigation of impact of corrosion on concrete based on climate zone. Therefore, this paper presents the effects of climate and corrosion on concrete behavior, using bond strength of concrete as a case study. Concrete specimens were prepared form concrete mix that was infested with 3.5 kgm-3 of sodium chloride to accelerate corrosion. The specimens were cured sodium chloride solution 3.5% by weight of water for 28 days before placing them in the exposure conditions. Pull-out tests were conducted at time intervals for one year to measure the impact of exposure condition and corrosion on bond strength of concrete. The results show reduction of bond strength of concrete by 32%, 28% and 8% after one year of subjection of the specimens to the unsheltered natural climate, sheltered natural climate, and laboratory ambient environment respectively. The findings indicate that the climate influences corrosion, which reduces the interlocking bond between the reinforcing bar and the adjacent concrete.

Zinc corrosion after loss-of-coolant accidents in pressurized water reactors – Physicochemical effects

Energy Technology Data Exchange (ETDEWEB)

Kryk, Holger, E-mail: h.kryk@hzdr.de [Helmholtz-Zentrum Dresden-Rossendorf, Institute of Fluid Dynamics, P.O. Box 510119, D-01314 Dresden (Germany); Hoffmann, Wolfgang [Helmholtz-Zentrum Dresden-Rossendorf, Institute of Fluid Dynamics, P.O. Box 510119, D-01314 Dresden (Germany); Kästner, Wolfgang; Alt, Sören; Seeliger, André; Renger, Stefan [Hochschule Zittau/Görlitz, Institute of Process Technology, Process Automation and Measuring Technology, Theodor-Körner-Allee 16, D-02763 Zittau (Germany)

2014-12-15

Highlights: • Physicochemical effects due to post-LOCA zinc corrosion in PWR were elucidated. • Decreasing solubility of corrosion products with increasing temperature was found. • Solid corrosion products may be deposited on hot surfaces and/or within hot-spots. • Corrosion products precipitating from coolant were identified as zinc borates. • Depending on coolant temperature, different types of zinc borate are formed. - Abstract: Within the framework of the reactor safety research, generic experimental investigations were carried out aiming at the physicochemical background of possible zinc corrosion product formation, which may occur inside the reactor pressure vessel during the sump circulation operation after loss-of-coolant accidents in pressurized water reactors. The contact of the boric acid containing coolant with hot-dip galvanized steel containment internals causes corrosion of the corresponding materials resulting in dissolution of the zinc coat. A retrograde solubility of zinc corrosion products with increasing temperature was observed during batch experiments of zinc corrosion in boric acid containing coolants. Thus, the formation and deposition of solid corrosion products cannot be ruled out if the coolant containing dissolved zinc is heated up during its recirculation into hot regions within the emergency cooling circuit (e.g. hot-spots in the core). Corrosion experiments at a lab-scale test facility, which included formation of corrosion products at a single heated cladding tube, proved that dissolved zinc, formed at low temperatures in boric acid solution by zinc corrosion, turns into solid deposits of zinc borates when contacting heated zircaloy surfaces during the heating of the coolant. Moreover, the temperature of formation influences the chemical composition of the zinc borates and thus the deposition and mobilization behavior of the products.

Zinc corrosion after loss-of-coolant accidents in pressurized water reactors – Physicochemical effects

International Nuclear Information System (INIS)

Kryk, Holger; Hoffmann, Wolfgang; Kästner, Wolfgang; Alt, Sören; Seeliger, André; Renger, Stefan

2014-01-01

Highlights: • Physicochemical effects due to post-LOCA zinc corrosion in PWR were elucidated. • Decreasing solubility of corrosion products with increasing temperature was found. • Solid corrosion products may be deposited on hot surfaces and/or within hot-spots. • Corrosion products precipitating from coolant were identified as zinc borates. • Depending on coolant temperature, different types of zinc borate are formed. - Abstract: Within the framework of the reactor safety research, generic experimental investigations were carried out aiming at the physicochemical background of possible zinc corrosion product formation, which may occur inside the reactor pressure vessel during the sump circulation operation after loss-of-coolant accidents in pressurized water reactors. The contact of the boric acid containing coolant with hot-dip galvanized steel containment internals causes corrosion of the corresponding materials resulting in dissolution of the zinc coat. A retrograde solubility of zinc corrosion products with increasing temperature was observed during batch experiments of zinc corrosion in boric acid containing coolants. Thus, the formation and deposition of solid corrosion products cannot be ruled out if the coolant containing dissolved zinc is heated up during its recirculation into hot regions within the emergency cooling circuit (e.g. hot-spots in the core). Corrosion experiments at a lab-scale test facility, which included formation of corrosion products at a single heated cladding tube, proved that dissolved zinc, formed at low temperatures in boric acid solution by zinc corrosion, turns into solid deposits of zinc borates when contacting heated zircaloy surfaces during the heating of the coolant. Moreover, the temperature of formation influences the chemical composition of the zinc borates and thus the deposition and mobilization behavior of the products

Effect of Wall Shear Stress on Corrosion Inhibitor Film Performance

Science.gov (United States)

Canto Maya, Christian M.

In oil and gas production, internal corrosion of pipelines causes the highest incidence of recurring failures. Ensuring the integrity of ageing pipeline infrastructure is an increasingly important requirement. One of the most widely applied methods to reduce internal corrosion rates is the continuous injection of chemicals in very small quantities, called corrosion inhibitors. These chemical substances form thin films at the pipeline internal surface that reduce the magnitude of the cathodic and/or anodic reactions. However, the efficacy of such corrosion inhibitor films can be reduced by different factors such as multiphase flow, due to enhanced shear stress and mass transfer effects, loss of inhibitor due to adsorption on other interfaces such as solid particles, bubbles and droplets entrained by the bulk phase, and due to chemical interaction with other incompatible substances present in the stream. The first part of the present project investigated the electrochemical behavior of two organic corrosion inhibitors (a TOFA/DETA imidazolinium, and an alkylbenzyl dimethyl ammonium chloride), with and without an inorganic salt (sodium thiosulfate), and the resulting enhancement. The second part of the work explored the performance of corrosion inhibitor under multiphase (gas/liquid, solid/liquid) flow. The effect of gas/liquid multiphase flow was investigated using small and large scale apparatus. The small scale tests were conducted using a glass cell and a submersed jet impingement attachment with three different hydrodynamic patterns (water jet, CO 2 bubbles impact, and water vapor cavitation). The large scale experiments were conducted applying different flow loops (hilly terrain and standing slug systems). Measurements of weight loss, linear polarization resistance (LPR), and adsorption mass (using an electrochemical quartz crystal microbalance, EQCM) were used to quantify the effect of wall shear stress on the performance and integrity of corrosion inhibitor

Investigation of processing effects on the corrosion resistance of Ti20Mo alloy in saline solutions

International Nuclear Information System (INIS)

Bolat, G.; Izquierdo, J.; Gloriant, T.; Chelariu, R.; Mareci, D.; Souto, R.M.

2015-01-01

Graphical abstract: - Highlights: • Alloy fabrication method affects both surface finish and corrosion resistance. • More porous surface finish and higher wettability produced by powder sintering. • Passive layer formed on sintered alloy breaks down in saline solution. • Increase in surface porosity facilitated electron transfer through the oxide film. • More corrosion resistant alloy produced by cold crucible levitation melting. - Abstract: The electrochemical properties of Ti20Mo alloys prepared using different fabrication procedures, namely cold crucible levitation melting (CCLM) and powder sintering, were investigated using linear potentiodynamic polarization and EIS measurements. The surface condition was established using AFM, with the observation of a more porous surface finish in the case of powder sintering. A major effect of surface conditioning on the corrosion resistance of Ti20Mo alloys was observed, where the compact finish exhibits a superior corrosion resistance in chloride-containing saline solutions. Less insulating surfaces towards electron exchange resulted for the more porous finish as revealed by scanning electrochemical microscopy (SECM)

Atmospheric corrosion of uranium-carbon alloys; Corrosion atmospherique des alliages uranium-carbone

Energy Technology Data Exchange (ETDEWEB)

Rousset, P; Accary, A [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

1965-07-01

The authors study the corrosion of uranium-carbon alloys having compositions close to that of the mono-carbide; they show that the extent of the observed corrosion effects increases with the water vapour content of the surrounding gas and they conclude that the atmospheric corrosion of these alloys is due essentially to the humidity of the air, the effect of the oxygen being very slight at room temperature. They show that the optimum conditions for preserving U-C alloys are either a vacuum or a perfectly dry argon atmosphere. The authors have also established that the type of corrosion involved is a corrosion which 'cracks under stress' and is transgranular (it can also be intergranular in the case of sub-stoichiometric alloys). They propose, finally, two hypotheses for explaining this mechanism, one of which is illustrated by the existence, at the fissure interface, of corrosion products which can play the role of 'corners' in the mono-carbide grains. (authors) [French] Les auteurs etudient la corrosion des alliages uranium-carbone de composition voisine du monocarbure; ils montrent que l'importance des effets de la corrosion observee augmente avec la teneur en vapeur d'eau du milieu gazeux ambiant et concluent que la corrosion atmospherique de ces alliages est due essentiellement a l'humidite de l'air, l'action de l'oxygene de l'air etant tres faible a la temperature ambiante. Ils indiquent que les conditions optimales de conservation des alliages U-C sont le vide ou une atmosphere d'argon parfaitement desseches. D'autre part, les auteurs etablissent que le type de corrosion mis en jeu est une corrosion 'fissurante sous contrainte', transgranulaire (pouvant egalement etre intergranulaire dans le cas d'alliages sous-stoechiometriques). Ils proposent enfin deux hypotheses pour rendre compte de ce mecanisme, dont l'une est illustree par la mise en evidence, a l'interface des fissures, de produits de corrosion pouvant jouer le role de 'coins' dans les grains de

Chemical effects in the Corrosion of Aluminum and Aluminum Alloys. A Bibliography

Science.gov (United States)

1976-10-01

tances.II. Effect Of Pomegranate Juice And The Aqueous Extract Of Pomegranate Fruits And Tea leaves On The Corrosion Of Aluminum" The effect of the juices...T7651 tempers to exfoliation and stress- corrosion cracking . 1968-8 D.P. Doyle and H.P. Godard ,a) Tr. Mezhdunar. Kongr. Korroz. Metal, 4, 439-48, (1968...Tapper Brit. Corros. J., 3, 285-87, (1968) "Corrosion Of Aluminum" Summary of the literature of Al corrosion which includes stress- corrosion cracking

Effect of zinc injection on BWR fuel cladding corrosion. Pt. 1. Study on an accelerated corrosion condition to evaluate corrosion resistance of zircaloy-2 fuel cladding

International Nuclear Information System (INIS)

Kawamura, Hirotaka; Kanbe, Hiromu; Furuya, Masahiro

2002-01-01

Japanese BWR utilities have a plan to apply zinc injection to the primary coolant in order to reduce radioactivity accumulation on the structure. Prior to applying the zinc injection to BWR plants, it is necessary to evaluate the effect of zinc injection on corrosion resistance of fuel cladding. The objective of this report was to examine the accelerated corrosion condition for evaluation of BWR fuel cladding corrosion resistance under non-irradiated conditions, as the first step of a zinc injection evaluation study. A heat transfer corrosion test facility, in which a two phase flow condition could be achieved, was designed and constructed. The effects of heat flux, void fraction and solution temperature on BWR fuel cladding corrosion resistance were quantitatively investigated. The main findings were as follows. (1) In situ measurements using high speed camera and a void sensor together with one dimensional two phase flow analysis results showed that a two phase flow simulated BWR core condition can be obtained in the corrosion test facility. (2) The heat transfer corrosion test results showed that the thickness of the zirconium oxide layer increased with increasing solution temperature and was independent of heat flux and void fraction. The corrosion accelerating factor was about 2.5 times in the case of a temperature increase from 288degC to 350degC. (author)

Atmospheric corrosion of metals in industrial city environment

Directory of Open Access Journals (Sweden)

Elzbieta Kusmierek

2015-06-01

Full Text Available Atmospheric corrosion is a significant problem given destruction of various materials, especially metals. The corrosion investigation in the industrial city environment was carried out during one year exposure. Corrosion potential was determined using the potentiometric method. The highest effect of corrosion processes was observed during the winter season due to increased air pollution. Corrosion of samples pre-treated in tannic acid before the exposure was more difficult compared with the samples without pretreatment. The corrosion products determined with the SEM/EDS method prove that the most corrosive pollutants present in the industrial city air are SO2, CO2, chlorides and dust.

Corrosion cracking

International Nuclear Information System (INIS)

Goel, V.S.

1985-01-01

This book presents the papers given at a conference on alloy corrosion cracking. Topics considered at the conference included the effect of niobium addition on intergranular stress corrosion cracking, corrosion-fatigue cracking in fossil-fueled-boilers, fracture toughness, fracture modes, hydrogen-induced thresholds, electrochemical and hydrogen permeation studies, the effect of seawater on fatigue crack propagation of wells for offshore structures, the corrosion fatigue of carbon steels in seawater, and stress corrosion cracking and the mechanical strength of alloy 600

Testing and prediction of erosion-corrosion for corrosion resistant alloys used in the oil and gas production industry

Science.gov (United States)

Rincon, Hernan E.

The corrosion behavior of CRAs has been thoroughly investigated and documented in the public literature by many researchers; however, little work has been done to investigate erosion-corrosion of such alloys. When sand particles are entrained in the flow, the degradation mechanism is different from that observed for sand-free corrosive environment. There is a need in the oil and gas industry to define safe service limits for utilization of such materials. The effects of flow conditions, sand rate, pH and temperature on the erosion-corrosion of CRAs were widely studied. An extensive experimental work was conducted using scratch tests and flow loop tests using several experimental techniques. At high erosivity conditions, a synergistic effect between erosion and corrosion was observed. Under the high sand rate conditions tested, erosivity is severe enough to damage the passive layer protecting the CRA thereby enhancing the corrosion rate. In most cases there is likely a competition between the rates of protective film removal due to mechanical erosion and protective film healing. Synergism occurs for each of the three alloys examined (13Cr and Super13Cr and 22Cr); however, the degree of synergism is quite different for the three alloys and may not be significant for 22Cr for field conditions where erosivities are typically much lower that those occurring in the small bore loop used in this research. Predictions of the corrosion component of erosion-corrosion based on scratch test data compared reasonably well to test results from flow loops for the three CRAs at high erosivity conditions. Second order behavior appears to be an appropriate and useful model for representing the repassivation process of CRAs. A framework for a procedure to predict penetration rates for erosion-corrosion conditions was developed based on the second order model behavior observed for the re-healing process of the passive film of CRAs and on computational fluid dynamics (CFD) simulations

Effect of microstructure on corrosion behavior of Ag-30Cu-27Sn alloy in vitro media

International Nuclear Information System (INIS)

Salehisaki, Mehdi; Aryana, Maryam

2014-01-01

Highlights: • High cooling rates decrease the number of Ag intermetallic particles in Cu-rich phase. • Increasing cooling rate improves corrosion behavior of Ag-30Cu-27Sn dental alloy. • Cathode/anode ratio in Cu-rich phases determines the corrosion behavior of alloy. - Abstract: In the present work, three simple heat treatment cycles were used to study the effects of microstructure on electrochemical corrosion behavior of Ag-30Cu-27Sn dental alloy. The electrochemical impedance spectroscopy (EIS) measurements and potentiodynamic polarization tests were carried out to investigate the corrosion behavior of as-cast and heat treated samples in synthetic saliva solution. The presence of intermetallic compounds were studied by X-ray diffraction method (XRD) and scanning electron microscopy (SEM) with energy dispersive X-ray detector (EDAX). The microstructural observations and electrochemical corrosion results revealed that, increasing the cooling rate improves the corrosion behavior of under investigation samples. Improvement of the corrosion behavior is attributed to reducing the area of fine distributed Ag 3 Sn islands in the Cu-rich matrix which decrease the cathode/anode ratio of microgalvanic cells

Effects of chloride ions on corrosion of ductile iron and carbon steel in soil environments.

Science.gov (United States)

Song, Yarong; Jiang, Guangming; Chen, Ying; Zhao, Peng; Tian, Yimei

2017-07-31

Chloride is reported to play a significant role in corrosion reactions, products and kinetics of ferrous metals. To enhance the understanding of the effects of soil environments, especially the saline soils with high levels of chloride, on the corrosion of ductile iron and carbon steel, a 3-month corrosion test was carried out by exposing ferrous metals to soils of six chloride concentrations. The surface morphology, rust compositions and corrosion kinetics were comprehensively studied by visual observation, scanning electron microscopy (SEM), X-Ray diffraction (XRD), weight loss, pit depth measurement, linear polarization and electrochemical impedance spectroscopy (EIS) measurements. It showed that chloride ions influenced the characteristics and compositions of rust layers by diverting and participating in corrosion reactions. α-FeOOH, γ-FeOOH and iron oxides were major corrosion products, while β-Fe 8 O 8 (OH) 8 Cl 1.35 rather than β-FeOOH was formed when high chloride concentrations were provided. Chloride also suppressed the decreasing of corrosion rates, whereas increased the difficulty in the diffusion process by thickening the rust layers and transforming the rust compositions. Carbon steel is more susceptible to chloride attacks than ductile iron. The corrosion kinetics of ductile iron and carbon steel corresponded with the probabilistic and bilinear model respectively.

Temperature effect on Zircaloy-4 stress corrosion cracking

International Nuclear Information System (INIS)

Farina, Silvia B.; Duffo, Gustavo S.; Galvele, Jose R.

1999-01-01

Stress corrosion cracking (SCC) susceptibility of Zircaloy-4 alloy in chloride, bromide and iodide solutions with variables as applied electrode potential, deformation rate and temperature have been studied. In those three halide solutions the susceptibility to SCC is only observed at potentials close to pitting potential, the crack propagation rate increases with the increase of deformation rate, and that the temperature has a notable effect only for iodide solutions. For chloride and bromide solutions and temperatures ranging between 20 to 90 C degrees it was not found measurable changes in crack propagation rates. (author)

Effect of Ethanolamines on Corrosion Inhibition of Ductile Cast Iron in Nitrite Containing Solutions

International Nuclear Information System (INIS)

Kim, K. T.; Kim, Y. S.; Chang, H. Y.; Lim, B. T.; Park, H. B.

2016-01-01

In this work, synergistic corrosion inhibition effect of nitrite and 3 kinds of ethanolamines on ductile cast iron using chemical and electrochemical methods was evaluated. This work attempts to clarify the synergistic effect of nitrite and ethanolamines. The effects of single addition of TEA, DEA, and MEA, and mixed addition of nitrite plus TEA, DEA or MEA on the corrosion inhibition of ductile cast iron in a tap water were evaluated. A huge amount of single addition of ethanolamine was needed. However, the synergistic effect by mixed addition was observed regardless of the combination of nitrite and triethanolamines, but their effects increased in a series of MEA + nitrite > DEA + nitrite > TEA + nitrite. This tendency of synergistic effect was attributed to the film properties and polar effect; TEA addition couldn't form the film showing high film resistance and semiconductive properties, but DEA or MEA could build the film having relatively high film resistance and n-type semiconductive properties. Moreover, it can be explained that this behaviour was closely related to electron attractive group within the ethanolamines, and thus corrosion inhibition power depends upon the number of the electron attractive group of MEA, DEA, and TEA.

Effect of Ethanolamines on Corrosion Inhibition of Ductile Cast Iron in Nitrite Containing Solutions

Energy Technology Data Exchange (ETDEWEB)

Kim, K. T.; Kim, Y. S. [Andong National University, Andong (Korea, Republic of); Chang, H. Y.; Lim, B. T.; Park, H. B. [KEPCO Engineering and Construction Company, Gimcheon (Korea, Republic of)

2016-08-15

In this work, synergistic corrosion inhibition effect of nitrite and 3 kinds of ethanolamines on ductile cast iron using chemical and electrochemical methods was evaluated. This work attempts to clarify the synergistic effect of nitrite and ethanolamines. The effects of single addition of TEA, DEA, and MEA, and mixed addition of nitrite plus TEA, DEA or MEA on the corrosion inhibition of ductile cast iron in a tap water were evaluated. A huge amount of single addition of ethanolamine was needed. However, the synergistic effect by mixed addition was observed regardless of the combination of nitrite and triethanolamines, but their effects increased in a series of MEA + nitrite > DEA + nitrite > TEA + nitrite. This tendency of synergistic effect was attributed to the film properties and polar effect; TEA addition couldn't form the film showing high film resistance and semiconductive properties, but DEA or MEA could build the film having relatively high film resistance and n-type semiconductive properties. Moreover, it can be explained that this behaviour was closely related to electron attractive group within the ethanolamines, and thus corrosion inhibition power depends upon the number of the electron attractive group of MEA, DEA, and TEA.

Bacillus sp. Acting as Dual Role for Corrosion Induction and Corrosion Inhibition with Carbon Steel (CS

Directory of Open Access Journals (Sweden)

Santosh K. Karn

2017-10-01

Full Text Available Present work investigated the role of five different bacteria species as a corrosion inducer as well as corrosion inhibitor with carbon steel (CS. We observed the ability of different bacteria species on the metal surface attachment, biofilm formation, and determined Peroxidase, Catalase enzyme activity in the detached biofilm from the CS surface. We found that each strain has diverse conduct for surface attachment like DS1 3.3, DS2 2.5, DS3 4.3, DS4 4.0, and DS5 4.71 log cfu/cm2 and for biofilm 8.3 log cfu/cm2. The enzyme Peroxidase, Catalase was found in huge concentration inside the biofilm Peroxidase was maximum for DS4 36.0 U/ml and least for DS3 19.54 U/ml. Whereas, Catalase was highest for DS4, DS5 70.14 U/ml and least 57.2 U/ml for DS2. Scanning electron microscopy (SEM was conducted to examine the biofilm and electrochemical impedance spectroscopy (EIS were utilized to observe corrosion in the presence of bacteria. The electrochemical results confirmed that DS1, DS3, DS4, and DS5 strains have statistically significant MIC-factors (Microbially Influenced Corrosion of 5.46, 8.51, 2.36, and 1.04, while DS2 protective effect factor of 0.89. Weight reduction results with carbon steel likewise supports that corrosion was initiated by DS1 and DS3, while DS2 and DS5 have no any impact though with DS4 we watched less weight reduction however assumed no role in the corrosion. We established the relation of Peroxidase enzyme activity of the isolates. DS1, DS3 and having Peroxidase in the range 22.18, 19.54 U/ml which induce the corrosion whereas DS2 and DS5 having 28.57 and 27.0 U/ml has no any effect and DS4 36 U/ml has inhibitory effect, increasing concentration inhibiting the corrosion. For Catalase DS1, DS3 have 67.28, 61.57 U/ml which induce corrosion while DS2 and DS5 57.71 and 59.14 U/ml also has no effect whereas DS4 70.14 U/ml can inhibit corrosion. Results clearly express that in a specific range both enzymes can induce the corrosion

The Secant Rate of Corrosion: Correlating Observations of the USS Arizona Submerged in Pearl Harbor

Science.gov (United States)

Johnson, Donald L.; DeAngelis, Robert J.; Medlin, Dana J.; Johnson, Jon E.; Carr, James D.; Conlin, David L.

2018-03-01

Contrary to previous linear projections of steel corrosion in seawater, analysis of an inert marker embedded in USS Arizona concretion since the 7 December 1941 attack on Pearl Harbor reveals evidence that the effective corrosion rate decreases with time. The secant rate of corrosion, or SRC correlation, derived from this discovery could have a significant impact on failure analysis investigations for concreted shipwrecks or underwater structures. The correlation yields a lower rate of metal thinning than predicted. Development of the correlation is described.

The effects of water radiolysis on the corrosion and stress corrosion behavior of type 316 stainless steel in pure water

International Nuclear Information System (INIS)

Wyllie, W.E. II; Duquette, D.J.; Steiner, D.

1994-11-01

In the ITER Conceptual Design Activity, water will be used as coolant for the major reactor components, which will be made of solution-annealed 316 SS. A concern is that the radiolysis products may increase the stress corrosion cracking (SCC) susceptibility of 316 SS. The corrosion and stress corrosion of 316 SS was observed under irradiated and nonirradiated conditions. Gamma irradiation produced a 100 mV potential shift in the active direction, probably from the polarizing effect of reducing radiolysis products. The irradiation also resulted in nearly an order of magnitude increase in the passive current density of 316 SS, probably from increased surface reaction rates involving radiolysis products as well as increased corrosion rates; however the latter was considered insignificant. Computer simulations of pure water radiolysis at 50, 90, and 130 C and dose rates of 10 18 -10 24 were performed; effects of hydrogen, argon, and argon + 20% oxygen deaeration were also studied. Slow strain rate suggest that annealed and sensitized 316 SS was not suscepible to SCC in hydrogen- or argon-deaerated water at 50 C. Modeling of irradiated water chemistry was performed. Open circuit potential of senstizied and annealed 316 SS had a shift of 800 mV in the noble (positive) direction. Steady-state potentials of -0.180 V for sensitized 316 SS wire and -0.096 V vs Hg/HgSO 4 for annealed 316 SS wire were independent of oxygen presence. The -0.180 V shift is likely to promote SCC

On the Effects of Atmospheric Particles Contamination and Humidity on Tin Corrosion

DEFF Research Database (Denmark)

D’Angelo, L.; Verdingovas, V.; Ferrero, L.

2017-01-01

The effects of hygroscopic atmospheric particles are investigated in relation to the corrosion of tin. Surface insulation resistance test boards were directly contaminated both with ambient particles sampled in the field at Milan, Italy, and with pure saline particles generated in the laboratory....... An innovative particle deposition device was used to uniformly coat circular spots on to the test board surfaces. Deliquescence and crystallization of the water-soluble compounds were detected by observing the impedance response to varying relative humidity (RH) conditions with a gradual and continuous ramps....... The effects of the adsorption/desorption kinetics and of the temperature on the deliquescence and crystallization RH values were also investigated. Leakage current measurements at 5-V dc highlighted the ability of atmospheric particles to promote corrosion and electrochemical migration at RH levels far below...

Contribution of local probes in the understanding of mechanical effect on localized corrosion

International Nuclear Information System (INIS)

Vignal, Vincent; Oltra, Roland; Mary, Nicolas

2004-01-01

Understanding the actual effects of mechanical stresses on the processes leading to pitting corrosion necessitates to develop both a mechanical approach and electrochemical experiments at a microscopic scale. Typical embrittlement can be observed after straining around MnS inclusions on a re-sulfurized 316 stainless steels and their corrosion sensitivity have been classified using the micro-capillary electrochemical cell technique. It has been shown that the numerical simulation of the location of stress gradients is possible before the local electrochemical analysis and could be a very interesting way to define the pitting susceptibility of micro-cracked areas during straining. (authors)

Investigation of Non-Uniform Rust Distribution and Its Effects on Corrosion Induced Cracking in Reinforced Concrete

Directory of Open Access Journals (Sweden)

Sutrisno Wahyuniarsih

2017-01-01

Full Text Available Uniform corrosion still widely used by a lot of researchers and engineers to analyze the corrosion induced cracking. However, in practice, corrosion process occurred non-uniformly. The part nearest to the exposed surface is more likely to have faster corrosion initiation compared with other regions. This research is mainly focused on investigating the effect of non-uniform rust distribution to cover cracking in reinforced concrete. An experimental test performed using accelerated corrosion test by using 5% NaCl solution and applied a constant electric current to the concrete samples. The rust distribution and measurement were observed by using a digital microscope. Based on the experimental result, it was found that the rust was distributed in a non-uniform pattern. As a result, the cracks also formed non-uniformly along the perimeter of steel bar. At the last part of this paper, a simulation result of concrete cracking induced by non-uniform corrosion is presented. The result compared with a simulation using uniform corrosion assumption to investigate the damage pattern of each model. The simulation result reveals stress evolution due to rust expansion which leads to concrete cracking. Furthermore, a comparison of stresses induced by non-uniform corrosion and uniform corrosion indicates that non-uniform corrosion could lead to earlier damage to the structure which is specified by the formation and propagation of the crack.

Effect of Ti3+ ion on the Corrosion Behavior of Alloy 600

International Nuclear Information System (INIS)

Lee, Chang Bong; Lim, Han Gwi; Kim, Bok Hee; Kim, Ki Ju

1999-01-01

Alloy 600 has been widely used as a steam generator tubing material in pressurized water reactors(PWRs) nuclear power plants. Corrosion of steam generator tubing mainly occurs on the secondary water side. The purpose of this work is primarily concerned with examining the effect of Ti 3+ ion concentrations on the corrosion behavior of the Alloy 600 steam generator tubing material. Corrosion behavior of the Alloy 600 steam generator tubing material was studied in aqueous solutions with varying Ti 3+ ion concentration at room temperature. Potentiodynamic and potentiostatic polarization techniques were used to determine the corrosion and pitting potentials for the Alloy 600 test material. The addition of Ti 3+ ion to 1000ppm, showed inhibition effect on the corrosion of Alloy 600. But the corrosion of Alloy 600 was accelerated when the concentration of Ti 3+ ion exceeded 1000ppm, it is assumed that the effect of general corrosion of Alloy 600 is more sensitive than pitting corrosion. It is considered that the passive film which was formed on the Alloy 600 surface in the 100ppm Ti 3+ ion containing solution is mainly consisted of TiO 2

Effect of molybdate on phosphating of Nd-Fe-B magnets for corrosion protection

Directory of Open Access Journals (Sweden)

Adonis Marcelo Saliba-Silva

2005-06-01

Full Text Available Nd-Fe-B magnets are highly susceptible to corrosion and need protection against environment attack. The use of organic coatings is one of the main methods of corrosion protection of these materials. Data related to the effect of conversion coatings, such as phosphating, on corrosion performance of these magnets is still scarce. Studies about the effect of phosphating on the corrosion resistance of a commercial Nd-Fe-B sintered magnet indicated that it increases the corrosion resistance of these magnets, compared to non-phosphated magnets. In this study, the solution chemistry of a phosphating bath was altered with the addition of molybdate and its effect on the corrosion resistance of magnets investigated. Sintered magnet specimens were phosphated in solutions of 10 g/L NaH2PO4 (pH 3.8, either with or without molybdate [10-3 M MoO4(2-], to improve their corrosion resistance. The effect of phosphating time was also evaluated, and specimens were phosphated for 4 and 18 hours. To evaluate the corrosion performance of phosphated and unphosphated specimens, a corrosion test based on monitoring hydrogen evolution on the surface of the magnets was used. This technique revealed that the addition of molybdate to the phosphating solution improved the corrosion resistance of the magnets phosphated by immersion for short periods but had no beneficial effect if phosphated by immersion for longer periods.

Corrosion behavior of Zircaloy 4 cladding material. Evaluation of the hydriding effect

International Nuclear Information System (INIS)

Blat, M.

1997-04-01

In this work, particular attention has been paid to the hydriding effect in PIE and laboratory test to validate a detrimental hydrogen contribution on Zircaloy 4 corrosion behavior at high burnup. Laboratory corrosion tests results confirm that hydrides have a detrimental role on corrosion kinetics. This effect is particularly significant for cathodic charged samples with a massive hydride outer layer before corrosion test. PIE show that at high burnup a hydride layer is formed underneath the metal/oxide interface. The results of the metallurgical examinations are discussed with respect to the possible mechanisms involved in this detrimental effect of hydrogen. Therefore, according to the laboratory tests results and PIE, hydrogen could be a strong contributor to explain the increase in corrosion rate at high burnup. (author)

Effect of irradiation on corrosion of low-activation austenite Cr-Mn steel in technological liquid mediums of nuclear power plant

International Nuclear Information System (INIS)

Demina, E.V.; Prusakova, M.D.; Vinogradova, N.A.; Orlova, G.D.; Nechaev, A.F.; Doil'nitsyn, V.A.

2008-01-01

Effect of γ-radiation on corrosion rate in cold-worked and annealed low-activation austenite 12Cr-20Mn steel has been studied. Corrosion tests were carried out in water solutions which simulate the coolant medium in the primary coolant circuit of WWER power reactor and in the circuit of multiple forced circulation of RBMK-1000 reactor as well as an aquatic environment in cooling pond for spent fuel. The worst radiation effect was observed in the cooling pond environment where the value of corrosion rate is increased by tens or hundreds times

Astrakhan-Mangyshlak water main (pipeline): corrosion state of the inner surface, and methods for its corrosion protection. Part III. The effects of KW2353 inhibitor. Part IV. Microbiological corrosion

International Nuclear Information System (INIS)

Reformatskaya, I.I.; Ashcheulova, I.I.; Barinova, M.A.; Kostin, D.V.; Prutchenko, S.G.; Ivleva, G.A.; Taubaldiev, T.S.; Murinov, K.S.; Tastanov, K.Kh.

2003-01-01

The effect of the KW2353 corrosion inhibitor, applied on the Astrakhan-Mangyshlak water main (pipeline) since 1997, on the corrosion processes, occurring on the 17G1S steel surface, is considered. The properties of the surface sediments are also considered. The role of the microbiological processes in the corrosion behavior of the water main (pipeline) inner surface is studied. It is shown, that application of the polyphosphate-type inhibitors, including the KW2353 one, for the anticorrosive protection of the inner surface of the extended water main (pipelines) is inadmissible: at the temperature of ∼20 deg C this corrosion inhibitor facilitates the development of the local corrosion processes on the water main (pipeline) inner surface. At the temperature of ∼8 deg C the above inhibitor discontinues to effect the corrosive stability of the 17G1S steel. The optimal way of the anticorrosive protection of the steel equipment, contacting with the water media, is the increase in the oxygen content therein [ru

Effects of metallurgical factors on stress corrosion cracking of Ni-base alloys in high temperature water

International Nuclear Information System (INIS)

Yonezawa, T.; Sasaguri, N.; Onimura, K.

1988-01-01

Nickel-base Alloy 600 is the principal material used for the steam generator tubes of PWRs. Generally, this alloy has been proven to be satisfactory for this application, however when it is subjected to extremely high stress level in PWR primary water, it may suffer from stress corrosion cracking. The authors have systematically studied the effects of test temperature and such metallurgical factors as cold working, chemical composition and heat treatment on the stress corrosion cracking of Alloy 600 in high temperature water, and also on that of Alloy 690 which is a promising material for the tubes and may provide improved crrosion resistance for steam generators. The test materials, the stress corrosion cracking test and the test results are reported. When the test temperature was raise, the stress corrosion cracking of the nickel-base alloys was accelerated. The time of stress corrosion cracking occurrence decreased with increasing applied stress, and it occurred at the stress level higher than the 0.2 % offset proof stress of Alloy 600. In Alloy 690, stress corrosion cracking was not observed at such stress level. Cold worked Alloy 600 showed higher resistance to stress corrosion cracking than the annealed alloy. (Kako, I.)

Effect of municipal liquid waste on corrosion susceptibility of ...

African Journals Online (AJOL)

This investigation studied the effect of municipal liquid waste discharged into the environment within Kano municipal area on the corrosion susceptibility of galvanized steel pipe burial underground. Six stagnant and six moving municipal liquid waste samples were used for the investigation. The corrosion rate of the ...

TEM characterisation of stress corrosion cracks in nickel based alloys: effect of chromium content and chemistry of environment

International Nuclear Information System (INIS)

Delabrouille, F.

2004-11-01

Stress corrosion cracking (SCC) is a damaging mode of alloys used in pressurized water reactors, particularly of nickel based alloys constituting the vapour generator tubes. Cracks appear on both primary and secondary sides of the tubes, and more frequently in locations where the environment is not well defined. SCC sensitivity of nickel based alloys depends of their chromium content, which lead to the replacement of alloy 600 (15 % Cr) by alloy 690 (30 % Cr) but this phenomenon is not yet very well understood. The goal of this thesis is two fold: i) observe the effect of chromium content on corrosion and ii) characterize the effect of environment on the damaging process of GV tubes. For this purpose, one industrial tube and several synthetic alloys - with controlled chromium content - have been studied. Various characterisation techniques were used to study the corrosion products on the surface and within the SCC cracks: SIMS; TEM - FEG: thin foil preparation, HAADF, EELS, EDX. The effect of chromium content and surface preparation on the generalised corrosion was evidenced for synthetic alloys. Moreover, we observed the penetration of oxygen along triple junctions of grain boundaries few micrometers under the free surface. SCC tests show the positive effect of chromium for contents varying from 5 to 30 % wt. Plastic deformation induces a modification of the structure, and thus of the protective character, of the internal chromium rich oxide layer. SCC cracks which developed in different chemical environments were characterised by TEM. The oxides which are formed within the cracks are different from what is observed on the free surface, which reveals a modification of medium and electrochemical conditions in the crack. Finally we were able to evidence some structural characteristics of the corrosion products (in the cracks and on the surface) which turn to be a signature of the chemical environment. (author)

Observation and measurement of erosion-corrosion in nuclear plants influence of chemical conditioning

International Nuclear Information System (INIS)

Bodmer, M.; Svoboda, R.; Ziffermayer, G.

1984-01-01

The erosion-corrosion caused by wet steam leads to considerable damage of certain components of the thermal cycle and, the metallic oxides which are formed are carried by the circulating fluid and form deposits particularly on heat exchangers. This paper describes the measurements and the observations techniques that were used. The experimental data permits to quantify the material resistance as well as the transportation of oxydes during the successive periodes during which a modification of both the conception and the material were introduced. The analysis of trace quantities of Fe, Cr, Ni, CO... permit to determine the attack of various materials as well as the transportation of the respective oxides. The analysis of the circulating fluid and the measurements of the respective quantities of deposits allows to evaluate the calculations of transport, deposit and oxides removal. The erosion-corrosion phenomenon is dependent upon the environment. A modification of the conditioning (higher pH in PWR, use of oxidizing agents in BWR) permits only a limited reduction of erosion-corrosion and may even present some disadvantages [fr

Adsorption and corrosion inhibiting effect of riboflavin on Q235 mild steel corrosion in acidic environments

Energy Technology Data Exchange (ETDEWEB)

Chidiebere, Maduabuchi A. [Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Rd, Shenyang 110016 (China); Electrochemistry and Materials Science Research Laboratory, Department of Chemistry, Federal University of Technology Owerri, PMB 1526 Owerri (Nigeria); Oguzie, Emeka E. [Electrochemistry and Materials Science Research Laboratory, Department of Chemistry, Federal University of Technology Owerri, PMB 1526 Owerri (Nigeria); Liu, Li [Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Rd, Shenyang 110016 (China); Li, Ying, E-mail: liying@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Rd, Shenyang 110016 (China); Wang, Fuhui [Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Rd, Shenyang 110016 (China)

2015-04-15

The inhibiting effect of Riboflavin (RF) on Q235 mild steel corrosion in 1 M HCl and 0.5 M H{sub 2}SO{sub 4} at 30 °C temperature was investigated using electrochemical techniques (electrochemical impedance spectroscopy and potentiodynamic polarization). The obtained results revealed that RF inhibited the corrosion reaction in both acidic solutions. Maximum inhibition efficiency values in 1 M HCl and 0.5 M H{sub 2}SO{sub 4} were 83.9% and 71.4%, respectively, obtained for 0.0012 M RF. Polarization data showed RF to be a mixed-type inhibitor, while EIS results revealed that the RF species adsorbed on the metal surface. The adsorption of RF followed Langmuir adsorption isotherm. Atomic force microscopy (AFM), Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM) studies confirmed the formation of a protective layer adsorbed on the steel surface. Quantum chemical calculations were used to correlate the inhibition ability of RF with its electronic structural parameters. - Highlights: • The inhibitory mechanism was influenced by the nature of acid anions. • RF has reasonable inhibition effect especially in 1 M HCl solution. • Polarization studies showed that RF functioned as a mixed type inhibitor. • Improved surface morphology was observed in the presence of RF.

Effect of ECAP processing on corrosion resistance of AE21 and AE42 magnesium alloys

Science.gov (United States)

Minárik, P.; Král, R.; Janeček, M.

2013-09-01

Corrosion properties of AE21 and AE42 magnesium alloys were investigated in the extruded state and after subsequent 8 passes of Equal Channel Angular Pressing (ECAP) via route Bc, by Electrochemical Impedance Spectroscopy (EIS) in 0.1 M NaCl solution. The resulting microstructure was observed by the Transmission Electron Microscope (TEM) and the Scanning Electron Microscope (SEM). Corrosion layer created after 7 days of immersion was observed by (SEM) in order to explain different evolution of the corrosion resistance after ECAP processing in both alloys. It was found that Al-rich Al11RE3 dispersed particles (present in both alloys) strongly influence the corrosion process and enhance the corrosion resistance. Ultra-fine grained structure was found to reduce the corrosion resistance in AE21. On the other hand, the microstructure of AE42 after ECAP and particularly the better distribution of the alloying elements in the matrix enhance the corrosion resistance when compared to the extruded material.

Effect of ECAP processing on corrosion resistance of AE21 and AE42 magnesium alloys

Energy Technology Data Exchange (ETDEWEB)

Minárik, P., E-mail: peter.minarik@mff.cuni.cz [Charles University, Department of Physics of Materials, Prague (Czech Republic); Král, R.; Janeček, M. [Charles University, Department of Physics of Materials, Prague (Czech Republic)

2013-09-15

Corrosion properties of AE21 and AE42 magnesium alloys were investigated in the extruded state and after subsequent 8 passes of Equal Channel Angular Pressing (ECAP) via route Bc, by Electrochemical Impedance Spectroscopy (EIS) in 0.1 M NaCl solution. The resulting microstructure was observed by the Transmission Electron Microscope (TEM) and the Scanning Electron Microscope (SEM). Corrosion layer created after 7 days of immersion was observed by (SEM) in order to explain different evolution of the corrosion resistance after ECAP processing in both alloys. It was found that Al-rich Al11RE3 dispersed particles (present in both alloys) strongly influence the corrosion process and enhance the corrosion resistance. Ultra-fine grained structure was found to reduce the corrosion resistance in AE21. On the other hand, the microstructure of AE42 after ECAP and particularly the better distribution of the alloying elements in the matrix enhance the corrosion resistance when compared to the extruded material.

Effect of ECAP processing on corrosion resistance of AE21 and AE42 magnesium alloys

International Nuclear Information System (INIS)

Minárik, P.; Král, R.; Janeček, M.

2013-01-01

Corrosion properties of AE21 and AE42 magnesium alloys were investigated in the extruded state and after subsequent 8 passes of Equal Channel Angular Pressing (ECAP) via route Bc, by Electrochemical Impedance Spectroscopy (EIS) in 0.1 M NaCl solution. The resulting microstructure was observed by the Transmission Electron Microscope (TEM) and the Scanning Electron Microscope (SEM). Corrosion layer created after 7 days of immersion was observed by (SEM) in order to explain different evolution of the corrosion resistance after ECAP processing in both alloys. It was found that Al-rich Al11RE3 dispersed particles (present in both alloys) strongly influence the corrosion process and enhance the corrosion resistance. Ultra-fine grained structure was found to reduce the corrosion resistance in AE21. On the other hand, the microstructure of AE42 after ECAP and particularly the better distribution of the alloying elements in the matrix enhance the corrosion resistance when compared to the extruded material.

Effect of menthol coated craft paper on corrosion of copper in HCl ...

Indian Academy of Sciences (India)

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The effect of menthol on copper corrosion was studied by gravimetric and ... lable for temporary protection of metals and alloys from corrosion, the use of volatile .... The corrosion kinetic parameters were obtained from the anodic and cathodic.

Effects of cold work, sensitization treatment, and the combination on corrosion behavior of stainless steels in nitric acid

International Nuclear Information System (INIS)

Mayuzumi, M.; Ohta, J.; Arai, T.

1998-01-01

In a reprocessing process, spent nuclear fuels from light-water reactors are dissolved in nitric acid (HNO 3 ) to separate and recover the fissile materials such as uranium and plutonium from the radioactive fission products. Corrosion behavior of two stainless steels (SS) was investigated in nitric acid (HNO 3 ) for the effect of cold work (CW), sensitization heat treatment (Sens.), and a combination (CW + Sens.). The corrosion rate of the solution-treated type 304 SS (UNS S30400) with extra-low carbon (type 304ELC SS (UNS S30403)) increased with time and reached constant values after 1,000 h of immersion. However, constant corrosion rates were obtained for 25% Cr-20% Ni-Nb (type 310Nb SS [UNS S31040]) from the initial stage of immersion. CW mitigated corrosion of the solution-treated SS. The effect of CW was different on the two types of SS, with the sensitization heat-treated type 304 ELC SS showing higher corrosion rates and type 310Nb SS lower corrosion rates by CW. Corrosion resistance of type 310Nb SS was superior to type 304 ELC SS after all treatments. Chromium concentration of the sensitization-treated type 304 ELC SS was lower in the grain-boundary region than of the solution-treated one, although no chromium carbide precipitation was observed. This may have been the cause of intergranular corrosion enhancement by sensitization treatment

Effect of mechanical pre-loadings on corrosion resistance of chromium-electroplated steel rods in marine environment

Science.gov (United States)

Shubina Helbert, Varvara; Dhondt, Matthieu; Homette, Remi; Arbab Chirani, Shabnam; Calloch, Sylvain

2018-03-01

Providing high hardness, low friction coefficient, as well as, relatively good corrosion resistance, chromium-plated coatings (∼20 μm) are widely used for steel cylinder rods in marine environment. However, the standardized corrosion test method (ISO 9227, NSS) used to evaluate efficiency of this type of coatings does not take into account in-service mechanical loadings on cylinder rods. Nevertheless, the uniform initial network of microcracks in chromium coating is changing under mechanical loadings. Propagation of these microcracks explains premature corrosion of the steel substrate. The aim of the study was to evaluate relationship between mechanical loadings, propagation of microcracks network and corrosion resistance of chromium coatings. After monotonic pre-loading tests, it was demonstrated by microscopic observations that the microcracks propagation started at stress levels higher than the substrate yield stress (520 MPa). The microcracks become effective, i.e. they have instantly undergone through the whole coating thickness to reach the steel substrate. The density of effective microcracks increases with the total macroscopic level, i.e. the intercrack distance goes from 60 ± 5 μm at 1% of total strain to approximately 27 ± 2 μm at 10%. Electrochemical measurements have shown that the higher the plastic strain level applied during mechanical loading, the more the corrosion potential of the sample decreased until reaching the steel substrate value of approximately ‑0.65 V/SCE after 2 h of immersion. The polarization curves have also highligthed an increase in the corrosion current density with the strain level. Therefore, electrochemical measurements could be used to realize quick and comprehensive assesment of the effect of monotonic pre-loadings on corrosion properties of the chromium coating.

The effects of RE and Si on the microstructure and corrosion resistance of Zn–6Al–3Mg hot dip coating

International Nuclear Information System (INIS)

Li, Shiwei; Gao, Bo; Yin, Shaohua; Tu, Ganfeng; Zhu, Guanglin; Sun, Shuchen; Zhu, Xiaoping

2015-01-01

Highlights: • ZAM coating has been prepared by using an experimental hot-dip galvanizing simulator. • The corrosion resistance of ZAM coating can be improved by additions of Si and RE. • Zn–6Al–3Mg–Si–RE coating forms a dense and stabilized corrosion product layer. • Zn–6Al–3Mg–Si–RE coating shows uniform corrosion. - Abstract: The effects of Si and RE on the microstructure and corrosion resistance of Zn–6Al–3Mg coating (ZAM) have been investigated. Surface morphology observations of the coating and corrosion products reveal that the additions of Si and rare earth metals (RES) improve the microstructural homogeneity of ZAMSR coating and stability of corrosion products formed on ZAMSR coating. Moreover, only uniform corrosion occurs in ZAMSR coating during the corrosion test, while intergranular corrosion and pitting occur in ZAM. As a result, the corrosion resistance of ZAM coating is improved by the additions of Si and RES.

The effects of RE and Si on the microstructure and corrosion resistance of Zn–6Al–3Mg hot dip coating

Energy Technology Data Exchange (ETDEWEB)

Li, Shiwei [State Key Laboratory of Complex Nonferrous Metal Resources Clean Utilization, Kunming University of Science and Technology, Kunming 650093 (China); School of Materials and Metallurgy, Northeastern University, Shenyang 110819 (China); Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming 650093 (China); Gao, Bo, E-mail: surfgao@aliyun.com [School of Materials and Metallurgy, Northeastern University, Shenyang 110819 (China); Yin, Shaohua [State Key Laboratory of Complex Nonferrous Metal Resources Clean Utilization, Kunming University of Science and Technology, Kunming 650093 (China); School of Materials and Metallurgy, Northeastern University, Shenyang 110819 (China); Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming 650093 (China); Tu, Ganfeng; Zhu, Guanglin; Sun, Shuchen; Zhu, Xiaoping [School of Materials and Metallurgy, Northeastern University, Shenyang 110819 (China)

2015-12-01

Highlights: • ZAM coating has been prepared by using an experimental hot-dip galvanizing simulator. • The corrosion resistance of ZAM coating can be improved by additions of Si and RE. • Zn–6Al–3Mg–Si–RE coating forms a dense and stabilized corrosion product layer. • Zn–6Al–3Mg–Si–RE coating shows uniform corrosion. - Abstract: The effects of Si and RE on the microstructure and corrosion resistance of Zn–6Al–3Mg coating (ZAM) have been investigated. Surface morphology observations of the coating and corrosion products reveal that the additions of Si and rare earth metals (RES) improve the microstructural homogeneity of ZAMSR coating and stability of corrosion products formed on ZAMSR coating. Moreover, only uniform corrosion occurs in ZAMSR coating during the corrosion test, while intergranular corrosion and pitting occur in ZAM. As a result, the corrosion resistance of ZAM coating is improved by the additions of Si and RES.

Effect of elevated lithium on the waterside corrosion of zircaloy-4: Experimental and predictive studies

International Nuclear Information System (INIS)

Pecheur, D.; Giordano, A.; Picard, E.; Billot, P.; Thomazet, J.

1997-01-01

Lithium and boron content in the coolant are known to influence the oxidation behaviour of the fuel cladding. Since new PWR operating conditions could consist in an increase of the lithium and the boron concentration in the coolant early in the cycle, a specific study has been conducted to analyze and to predict the effect of such new water chemistry conditions on the oxidation kinetics of the Zircaloy-4 material. Experimental studies have been performed in out-of-pile loop tests, under one and two phase flow heat transfer in various water chemistry conditions (0≤Li≤350 ppm, 0≤B≤1000 ppm, 0≤K≤56 ppm). A simulation of the effect of elevated lithium on the corrosion has been made using the semi-empirical COCHISE corrosion code. Under one phase flow heat transfer conditions, the addition of lithium hydroxide in the coolant increases the oxidation rate, essentially in the post-transition regime for low lithium levels (≤ 75 ppm) and immediately in the pre-transition phase for very high lithium level (350 ppm). Under two phase flow heat transfer, an enhancement of the corrosion is observed in the area of the rod submitted to boiling. Based on the out-of-pile loop test performed in presence of KOH instead of LiOH, such an enhancement of the corrosion appears to be due to a lithium enrichment in the oxide layer induced by boiling and not to a pH effect. The simulation of the increase of lithium content in the coolant from 2.2 to 3.5 ppm leads to an enhancement in corrosion rates which becomes only significant at high burn up. This predictive result of elevated lithium effect on corrosion is then compared with oxidation data derived from reactors operating under an elevated lithium regime. (author). 14 refs, 9 figs, 3 tabs

Effect of elevated lithium on the waterside corrosion of zircaloy-4: Experimental and predictive studies

Energy Technology Data Exchange (ETDEWEB)

Pecheur, D; Giordano, A; Picard, E; Billot, P [CEA Centre d` Etudes de Cadarache, 13 - Saint-Paul-lez-Durance (France); Thomazet, J [FRAMATOME, Nuclear Fuel Div., Lyon (France)

1997-02-01

Lithium and boron content in the coolant are known to influence the oxidation behaviour of the fuel cladding. Since new PWR operating conditions could consist in an increase of the lithium and the boron concentration in the coolant early in the cycle, a specific study has been conducted to analyze and to predict the effect of such new water chemistry conditions on the oxidation kinetics of the Zircaloy-4 material. Experimental studies have been performed in out-of-pile loop tests, under one and two phase flow heat transfer in various water chemistry conditions (0{<=}Li{<=}350 ppm, 0{<=}B{<=}1000 ppm, 0{<=}K{<=}56 ppm). A simulation of the effect of elevated lithium on the corrosion has been made using the semi-empirical COCHISE corrosion code. Under one phase flow heat transfer conditions, the addition of lithium hydroxide in the coolant increases the oxidation rate, essentially in the post-transition regime for low lithium levels ({<=} 75 ppm) and immediately in the pre-transition phase for very high lithium level (350 ppm). Under two phase flow heat transfer, an enhancement of the corrosion is observed in the area of the rod submitted to boiling. Based on the out-of-pile loop test performed in presence of KOH instead of LiOH, such an enhancement of the corrosion appears to be due to a lithium enrichment in the oxide layer induced by boiling and not to a pH effect. The simulation of the increase of lithium content in the coolant from 2.2 to 3.5 ppm leads to an enhancement in corrosion rates which becomes only significant at high burn up. This predictive result of elevated lithium effect on corrosion is then compared with oxidation data derived from reactors operating under an elevated lithium regime. (author). 14 refs, 9 figs, 3 tabs.

Effect of high temperature filtration on out-core corrosion product activity

International Nuclear Information System (INIS)

Horvath, G.L.; Bogancs, J.

1983-01-01

Investigation of the effect of high temperature filtration on corrosion product transport and out-core corrosion product activity has been carried out for VVER-440 plants. In the physico-chemical model applied particulate and dissolved corrosion products were taken into account. We supposed 100% effectivity for the particulate filter. It was found that about 0,5% 160 t/h/ of the main flow would result in an approx.50% reduction of the out-core corrosion product activity. Investigation of the details of the physico-chemical model in Nuclear Power Plant Paks showed a particle deposition rate measured during power transients fairly agreeing with other measurements and data used in the calculations. (author)

Effect of Host Media on Microbial Influenced Corrosion due to Desulfotomaculum nigrificans

Science.gov (United States)

Lata, Suman; Sharma, Chhaya; Singh, Ajay K.

2013-04-01

This article reports about the tests carried to investigate microbial-induced corrosion on stainless steels due to sulfate-reducing bacteria sp. Desulfotomaculum nigrificans in different host media. Stainless steel 304L, 316L, and 2205 were selected for the test. Modified Baar's media (BM), sodium chloride solution, and artificial sea water (SW) were used as test solutions in anaerobic conditions. Electrochemical polarization and immersion test were performed to estimate the extent of corrosion rate and pitting on stainless steels. SEM/EDS were used to study the details inside/outside pits formed on the corroded samples. Biofilm formed on corroded coupons was analyzed for its components by UV/Visible spectroscopy. Corrosion attack on the test samples was observed maximum in case of exposure to SW followed by NaCl solution, both having sulfide and chloride whereas stainless steel exposed to BM, having sulfide, showed minimum attack. Tendency of extracellular polymeric substances to bind metal ions is observed to be responsible for governing the extent of corrosion attack.

Corrosion and Corrosion-Fatigue Behavior of 7075 Aluminum Alloys Studied by In Situ X-Ray Tomography

Science.gov (United States)

Stannard, Tyler

7XXX Aluminum alloys have high strength to weight ratio and low cost. They are used in many critical structural applications including automotive and aerospace components. These applications frequently subject the alloys to static and cyclic loading in service. Additionally, the alloys are often subjected to aggressive corrosive environments such as saltwater spray. These chemical and mechanical exposures have been known to cause premature failure in critical applications. Hence, the microstructural behavior of the alloys under combined chemical attack and mechanical loading must be characterized further. Most studies to date have analyzed the microstructure of the 7XXX alloys using two dimensional (2D) techniques. While 2D studies yield valuable insights about the properties of the alloys, they do not provide sufficiently accurate results because the microstructure is three dimensional and hence its response to external stimuli is also three dimensional (3D). Relevant features of the alloys include the grains, subgrains, intermetallic inclusion particles, and intermetallic precipitate particles. The effects of microstructural features on corrosion pitting and corrosion fatigue of aluminum alloys has primarily been studied using 2D techniques such as scanning electron microscopy (SEM) surface analysis along with post-mortem SEM fracture surface analysis to estimate the corrosion pit size and fatigue crack initiation site. These studies often limited the corrosion-fatigue testing to samples in air or specialized solutions, because samples tested in NaCl solution typically have fracture surfaces covered in corrosion product. Recent technological advancements allow observation of the microstructure, corrosion and crack behavior of aluminum alloys in solution in three dimensions over time (4D). In situ synchrotron X-Ray microtomography was used to analyze the corrosion and cracking behavior of the alloy in four dimensions to elucidate crack initiation at corrosion pits

Effect of LiOH, NaOH and KOH on corrosion and oxide microstructure of Zr-based alloys

International Nuclear Information System (INIS)

Jeong, Y.H.; Kim, H.G.; Jung, Y.H.; Ruhmann, H.

1999-01-01

Long-term corrosion test, SIMS analysis, and TEM microstructural study were carried out to investigate the corrosion characteristics and mechanism of Zr alloys in alkali hydroxides. The corrosion tests were performed in solutions of LiOH, NaOH, KOH, RbOH, and CsOH at 350 deg. C for 500 days. SIMS analysis was performed for the specimens prepared to have an equal oxide thickness. TEM studies on the specimens with an equal oxide thickness in various solutions in both pre- and post-transition regimes were also conducted. The corrosion rate in alkali hydroxide solutions was observed to decrease as the ionic radius of alkali cation was increased. The penetration depth of cation into the oxide decreases with increasing the ionic radius of cation. Even though the oxide thickness was equal, the different oxide morphologies were observed in specimens. Namely, in LiOH solution the oxide morphology was transformed early from columnar to equiaxed structure. However, in KOH solution the columnar structure was maintained up to post-transition regime. Based on the corrosion test, SIMS analysis, and microstructural study, the cation is considered to control the corrosion in a alkali hydroxide solution and its effect is dependent on the concentration of alkali and the oxide thickness. The slight acceleration of the corrosion rate at a low concentration is thought to be caused by cation incorporation into oxide while the significant acceleration at a high concentration is due to the transformation of oxide microstructure that would be induced by cation incorporation. KOH was shown not to affect significantly the corrosion and the hydrogen pickup of Zircaloy. Therefore, it has a potential for PWR application only from the point of view of Zircaloy corrosion. (author)

Effect of aging time on intergranular corrosion behavior of a newly developed LDX 2404 lean duplex stainless steel

Energy Technology Data Exchange (ETDEWEB)

Zhao, Hui [School of Materials Engineering, Shanghai University of Engineering Science, Shanghai 201620 (China); Zhang, Ziying, E-mail: zzying@sues.edu.cn [School of Materials Engineering, Shanghai University of Engineering Science, Shanghai 201620 (China); Zhang, Huizhen [School of Management, University of Shanghai for Science and Technology, Shanghai 200093 (China); Hu, Jun [School of Materials Engineering, Shanghai University of Engineering Science, Shanghai 201620 (China); Li, Jin [Department of Materials Science, Fudan University, Shanghai 200433 (China)

2016-07-05

The effect of aging at 700 °C for various times on the intergranular corrosion behavior of LDX 2404 duplex stainless steel is investigated by morphological observation and electrochemical detection. Scanning electronic microscopy and transmission electronic microscopy analysis reveal that Cr{sub 2}N, M{sub 23}C{sub 6} and the sigma and chi phases nucleate simultaneously at the initial stages of aging. The granular particles of sigma phase grow larger but fewer with the increase of aging time. The electrochemical detection results show that intergranular corrosion become more severe and the corrosion type evolves from intergranular corrosion into general corrosion as the holding time extends to 48 h. - Highlights: • The IGC behavior of aged LDX 2404 is investigated. • Cr{sub 2}N, M{sub 23}C{sub 6} and the σ and χ phases nucleate simultaneously at the initial stages of aging. • IGC resistance decreases with the increase of aging time. • The corrosion type evolves from IGC into general corrosion for longer aging times.

Effect of cryogenic cooling on corrosion of friction stir welded AA7010-T7651

DEFF Research Database (Denmark)

Jariyaboon, Manthana; Davenport, A. J.; Ambat, Rajan

2010-01-01

Purpose - The purpose of this paper is to study how cryogenic CO2 cooling during the welding process affects corrosion behaviour of friction stir welding (FSW) AA7010-T7651. Design/methodology/approach - Friction stir welded AA7010-17651 was produced with a rotation speed of 288 rpm and a travel...... speed of 58 mm/min. The liquid CO2 was sprayed onto the weld centre line immediately after the toolpiece. The microstructures of welds in different regions were observed using Field Emission Gun Scanning Electron Microscope (FEG-SEM). The effect on the corrosion susceptibility was investigated using...... a gel visualisation test and potentiodynamic polarisation measurements using a micro-electrochemical technique. Findings - The main corrosion region for both FSWs AA7010-T7651 produced with and without cryogenic CO2 cooling is in the HAZ region, which exhibited intergranular attack. Cryogenic cooling...

Effect of hydrazine on general corrosion of carbon and low-alloyed steels in pressurized water reactor secondary side water

Energy Technology Data Exchange (ETDEWEB)

Järvimäki, Sari [Fortum Ltd, Loviisa Power Plant, Loviisa (Finland); Saario, Timo; Sipilä, Konsta [VTT Technical Research Centre of Finland Ltd., Nuclear Safety, P.O. Box 1000, FIN-02044 VTT (Finland); Bojinov, Martin, E-mail: martin@uctm.edu [Department of Physical Chemistry, University of Chemical Technology and Metallurgy, Kl. Ohridski Blvd, 8, 1756 Sofia (Bulgaria)

2015-12-15

Highlights: • The effect of hydrazine on the corrosion of steel in secondary side water investigated by in situ and ex situ techniques. • Oxide grown on steel in 100 ppb hydrazine shows weaker protective properties – higher corrosion rates. • Possible explanation of the accelerating effect of higher concentrations of hydrazine on flow assisted corrosion offered. - Abstract: The effect of hydrazine on corrosion rate of low-alloyed steel (LAS) and carbon steel (CS) was studied by in situ and ex situ techniques under pressurized water reactor secondary side water chemistry conditions at T = 228 °C and pH{sub RT} = 9.2 (adjusted by NH{sub 3}). It is found that hydrazine injection to a maximum level of 5.06 μmol l{sup −1} onto surfaces previously oxidized in ammonia does not affect the corrosion rate of LAS or CS. This is confirmed also by plant measurements at Loviisa NPP. On the other hand, hydrazine at the level of 3.1 μmol l{sup −1} decreases markedly the amount and the size of deposited oxide crystals on LAS and CS surface. In addition, the oxide grown in the presence of 3.1 μmol l{sup −1} hydrazine is somewhat less protective and sustains a higher corrosion rate compared to an oxide film grown without hydrazine. These observations could explain the accelerating effect of higher concentrations of hydrazine found in corrosion studies of LAS and CS.

Relationship between stress corrosion cracking and low frequency fatigue-corrosion of alloy 600 in PWR primary water

International Nuclear Information System (INIS)

Bosch, C.

1998-01-01

Stress corrosion cracking of PWR vessel head adapters is a main problem for nuclear industry. With the aim to better understand the influence of the mechanical parameters on the cracking phenomena (by stress corrosion (SCC) or fatigue corrosion (FC)) of alloy 600 exposed to primary PWR coolant, a parametrical study has been carried out. Crack propagation tests on CT test specimens have been implemented under static loads (stress corrosion tests) or low frequency cyclic loads (fatigue corrosion tests). Results (frequency influence, type of cycles, ratio charge on velocities and propagation modes of cracks) have allowed to characterize the transition domain between the crack phenomena of SCC and FC. With the obtained results, it has been possible too to differentiate the effects due to environmental factors and the effects due to mechanical factors. At last, a quantitative fractographic study and the observations of the microstructure at the tip of crack have led to a better understanding of the transitions of the crack propagation mode between the SCC and the FC. (O.M.)

Synergistic Effect of L-Methionine and KI on Copper Corrosion Inhibition in HNO3 (1M

Directory of Open Access Journals (Sweden)

Amel SEDIK

2014-05-01

Full Text Available L-Methionine (L-Met efficiency as a non-toxic corrosion inhibitor for copper in 1M HNO3 has been studied by using electrochemical impedance spectroscopy (EIS and potentiodynamic polarization. Copper corrosion rate significant decrease was observed in the presence of L-Met at 10-4M. The Obtained Results from potentiodynamic polarization and impedance measurements are in good agreement. L-Methionine adsorption on copper surface follows Langmuir isotherm. L-Met free energy adsorption on copper (-30 KJ mol-1 reveals an inhibition strong physical adsorption on copper surface. In order to evaluate the L-Met effect, L-Met and iodide ion’synergistic effect was used to prevent copper corrosion in nitric acid. It was found that inhibitor efficiency (IE reached 98.27 % in 1M solution containing 10-4M L-Met and 10- 3 M KI. The synergistic effect was attributed to iodide ions adsorption on copper surface, which facilitated the L-Met adsorption and an inhibitive film formation.

Effects of Si as alloying element on corrosion resistance of weathering steel

International Nuclear Information System (INIS)

Mejía Gómez, J.A.; Antonissen, J.; Palacio, C.A.; De Grave, E.

2012-01-01

Highlights: ► Weathering steels with different concentrations of Si as alloying element were exposed to laboratory atmospheric conditions. ► The iron oxides formed as corrosion products were characterized and analyzed by XRD, TEM and Mössbauer spectroscopy. ► Silicon affects the corrosion resistance of weathering steels. ► Silicon promotes the formation of goethite as corrosion product with small particle size. - Abstract: The corrosion resistance in saline conditions of weathering steel with different concentrations of Si (1, 2 and 3 wt.%) exposed to dip dry tests (simulating wet/dry cycles of atmospheric corrosion) was studied by weight loss, X-ray diffraction, Mössbauer spectroscopy and transmission electron microscopy. The results showed that the steels exhibit better corrosion performance with increasing Si concentration. The formation of Fe-oxides such as goethite, lepidocrocite and magnetite was observed. Superparamagnetic goethite is the dominant phase in the rust developed on the Si steels, indicating that Si favors the formation of goethite with small particle size.

Mobile evaporator corrosion test results

International Nuclear Information System (INIS)

Rozeveld, A.; Chamberlain, D.B.

1997-05-01

Laboratory corrosion tests were conducted on eight candidates to select a durable and cost-effective alloy for use in mobile evaporators to process radioactive waste solutions. Based on an extensive literature survey of corrosion data, three stainless steel alloys (304L, 316L, AL-6XN), four nickel-based alloys (825, 625, 690, G-30), and titanium were selected for testing. The corrosion tests included vapor phase, liquid junction (interface), liquid immersion, and crevice corrosion tests on plain and welded samples of candidate materials. Tests were conducted at 80 degrees C for 45 days in two different test solutions: a nitric acid solution. to simulate evaporator conditions during the processing of the cesium ion-exchange eluant and a highly alkaline sodium hydroxide solution to simulate the composition of Tank 241-AW-101 during evaporation. All of the alloys exhibited excellent corrosion resistance in the alkaline test solution. Corrosion rates were very low and localized corrosion was not observed. Results from the nitric acid tests showed that only 316L stainless steel did not meet our performance criteria. The 316L welded interface and crevice specimens had rates of 22.2 mpy and 21.8 mpy, respectively, which exceeds the maximum corrosion rate of 20 mpy. The other welded samples had about the same corrosion resistance as the plain samples. None of the welded samples showed preferential weld or heat-affected zone (HAZ) attack. Vapor corrosion was negligible for all alloys. All of the alloys except 316L exhibited either open-quotes satisfactoryclose quotes (2-20 mpy) or open-quotes excellentclose quotes (<2 mpy) corrosion resistance as defined by National Association of Corrosion Engineers. However, many of the alloys experienced intergranular corrosion in the nitric acid test solution, which could indicate a susceptibility to stress corrosion cracking (SCC) in this environment

Economic effects of full corrosion surveys for aging concrete structures

NARCIS (Netherlands)

Polder, R.B.; Peelen, W.H.A.; Raupach, M.; Reichling, K.

2013-01-01

This paper investigates the economic effects of full corrosion surveys of concrete structures. The background is that the existing concrete infrastructure is aging, while being exposed to aggressive influences, which increases the occurrence of corrosion and related concrete damage over time. The

Strain rate effects in stress corrosion cracking

Energy Technology Data Exchange (ETDEWEB)

Parkins, R.N. (Newcastle upon Tyne Univ. (UK). Dept. of Metallurgy and Engineering Materials)

1990-03-01

Slow strain rate testing (SSRT) was initially developed as a rapid, ad hoc laboratory method for assessing the propensity for metals an environments to promote stress corrosion cracking. It is now clear, however, that there are good theoretical reasons why strain rate, as opposed to stress per se, will often be the controlling parameter in determining whether or not cracks are nucleated and, if so, are propagated. The synergistic effects of the time dependence of corrosion-related reactions and microplastic strain provide the basis for mechanistic understanding of stress corrosion cracking in high-pressure pipelines and other structures. However, while this may be readily comprehended in the context of laboratory slow strain tests, its extension to service situations may be less apparent. Laboratory work involving realistic stressing conditions, including low-frequency cyclic loading, shows that strain or creep rates give good correlation with thresholds for cracking and with crack growth kinetics.

Corrosion effects on friction factors

International Nuclear Information System (INIS)

Magleby, H.L.; Shaffer, S.J.

1996-01-01

This paper presents the results of NRC-sponsored material specimen tests that were performed to determine if corrosion increases the friction factors of sliding surfaces of motor-operated gate valves, which could require higher forces to close and open safety-related valves when subjected to their design basis differential pressures. Friction tests were performed with uncorroded specimens and specimens subjected to accelerated corrosion. Preliminary tests at ambient conditions showed that corrosion increased the friction factors, indicating the need for additional tests duplicating valve operating parameters at hot conditions. The additional tests showed friction factors of corroded specimens were 0.1 to 0.2 higher than for uncorroded specimens, and that the friction factors of the corroded specimens were not very dependent on contact stress or corrosion film thickness. The measured values of friction factors for the three corrosion films tested (simulating three operating times) were in the range of 0.3 to 0.4. The friction factor for even the shortest simulated operating time was essentially the same as the others, indicating that the friction factors appear to reach a plateau and that the plateau is reached quickly

Effects of Alloyed Carbon on the General Corrosion and the Pitting Corrosion Behavior of FeCrMnN Stainless Steels

Energy Technology Data Exchange (ETDEWEB)

Ha, Heon-Young; Lee, Tae-Ho; Kim, Sung-Joon [Korea Institute of Materials Science, Changwon (Korea, Republic of)

2011-10-15

The effects of alloyed carbon on the pitting corrosion, the general corrosion, and the passivity behavior of Fe{sub 1}8Cr{sub 1}0Mn{sub 0}.4Nx{sub C} (x=0 ⁓ 0.38 wt%) alloys were investigated by various electrochemical methods and XPS analysis. The alloyed carbon increased the general corrosion resistance of the FeCrMnN matrix. Carbon enhanced the corrosion potential, reduced the metal dissolution rate, and accelerated the hydrogen evolution reaction rate in various acidic solutions. In addition, carbon promoted the pitting corrosion resistance of the matrix in a chloride solution. The alloyed carbon in the matrix increased the chromium content in the passive film, and thus the passive film became more protective.

High temperature corrosion of metals

International Nuclear Information System (INIS)

Quadakkers, W.J.; Schuster, H.; Ennis, P.J.

1988-08-01

This paper covers three main topics: 1. high temperature oxidation of metals and alloys, 2. corrosion in sulfur containing environments and 3. structural changes caused by corrosion. The following 21 subjects are discussed: Influence of implanted yttrium and lanthanum on the oxidation behaviour of beta-NiA1; influence of reactive elements on the adherence and protective properties of alumina scales; problems related to the application of very fine markers in studying the mechanism of thin scale formation; oxidation behaviour of chromia forming Co-Cr-Al alloys with or without reactive element additions; growth and properties of chromia-scales on high-temperature alloys; quantification of the depletion zone in high temperature alloys after oxidation in process gas; effects of HC1 and of N2 in the oxidation of Fe-20Cr; investigation under nuclear safety aspects of Zircaloy-4 oxidation kinetics at high temperatures in air; on the sulfide corrosion of metallic materials; high temperature sulfide corrosion of Mn, Nb and Nb-Si alloys; corrosion behaviour or NiCrAl-based alloys in air and air-SO2 gas mixtures; sulfidation of cobalt at high temperatures; preoxidation for sulfidation protection; fireside corrosion and application of additives in electric utility boilers; transport properties of scales with complex defect structures; observations of whiskers and pyramids during high temperature corrosion of iron in SO2; corrosion and creep of alloy 800H under simulated coal gasification conditions; microstructural changes of HK 40 cast alloy caused by exploitation in tubes in steam reformer installation; microstructural changes during exposure in corrosive environments and their effect on mechanical properties; coatings against carburization; mathematical modeling of carbon diffusion and carbide precipitation in Ni-Cr-based alloys. (MM)

The effect of second-phase particles on the corrosion and struture of Zircaloy-4

International Nuclear Information System (INIS)

Cortie, M.B.

1982-10-01

The effect of heat treatment and second-phase particles on the corrosion resistance and microstructure of Zircaloy-4 has been examined. In particular the effect of precipitates on the rate and mechanism of high-temperature, high-pressure water or steam corrosion is discussed. Measurements of corrosion rate are presented for specimens which have received various heat treatments. The heat treatments studied included a fast cool from the beta field, prolonged annealing at temperatures ranging from 500 degrees Celsius to 1 100 degrees Celsius as well as combinations of the above. The fabrication of a small quantity of Zircaloy-4 strip was undertaken and the methods used and observations made are recorded. The wide range of microstructures produced in Zircaloy-4 by the heat treatments and fabrication procedures utilized are described and discussed with optical or electron microscope photographs showing the important features. Qualitative and semi-quantitative chemical analyses of the second-phase particles were carried out by both the scanning electron microscope and Auger spectroscopy. Evidence for the existence of a tin-rich precipitate in Zircaloy-4 is presented and discussed

Corrosion in marine atmospheres. Effect of distance from the coast

International Nuclear Information System (INIS)

Chico, B.; Otero, E.; Morcillos, M.; Mariaca, L.

1998-01-01

In marine atmospheres the deposition of saline particles on the surface of metals intensifies the metallic corrosion process. However, quantitative information about the effect of atmospheric salinity on metallic corrosion is very scarce. This paper reports the relationship between salinity and metallic corrosion, where a clear linear relation (r=0.97) has been found for a broad interval of salinities (4-500 mg Cl''-/m''2.d), as well as the relationship between salinity (or metallic corrosion) and distance from the coast. A hyperbolic function seems to be established both variables; there is an exponential drop in salinity (or corrosion) as shoreline distance increases tending towards and asymptotic value. The study has been based on information obtained from field research conducted at a marine atmosphere in Tarragona (Spain) and data compiled from the literature. (Author) 14 refs

Effect of nitrogen alloying of stainless steels on their corrosion stability

International Nuclear Information System (INIS)

Chigal, V.; Knyazheva, V.M.; Pitter, Ya.; Babich, S.G.; Bogolyubskij, S.D.

1986-01-01

Results of corrosion tests and structural investigations of 03Cr18Ni10 and 03Cr18Ni10Mo3 steels without nitrogen and with nitrogen content of 0.15-0.3% are presented. Corrosion-electrochemical behaviour of Cr20Ni20 steel with ultralow carbon content (0.004-0.006%) and nitrogen content with 0-0.5% as well as Cr 2 N nitride behaviour are investigated. A conclusion is made on nitrogen and excessive nitride phase effect on corrosion stability of steel in corrosive media with different reduction-oxidation properties

The effects of argon ion bombardment on the corrosion resistance of tantalum

Science.gov (United States)

Ramezani, A. H.; Sari, A. H.; Shokouhy, A.

2017-02-01

Application of ion beam has been widely used as a surface modification method to improve surface properties. This paper investigates the effect of argon ion implantation on surface structure as well as resistance against tantalum corrosion. In this experiment, argon ions with energy of 30 keV and in doses of 1 × 1017-10 × 1017 ions/cm2 were used. The surface bombardment with inert gases mainly produces modified topography and morphology of the surface. Atomic Force Microscopy was also used to patterned the roughness variations prior to and after the implantation phase. Additionally, the corrosion investigation apparatus wear was applied to compare resistance against tantalum corrosion both before and after ion implantation. The results show that argon ion implantation has a substantial impact on increasing resistance against tantalum corrosion. After the corrosion test, scanning electron microscopy (SEM) analyzed the samples' surface morphologies. In addition, the elemental composition is characterized by energy-dispersive X-ray (EDX) analysis. The purpose of this paper was to obtain the perfect condition for the formation of tantalum corrosion resistance. In order to evaluate the effect of the ion implantation on the corrosion behavior, potentiodynamic tests were performed. The results show that the corrosion resistance of the samples strongly depends on the implantation doses.

Effect of forging process on microstructure, mechanical and corrosion properties of biodegradable Mg-1Ca alloy

International Nuclear Information System (INIS)

Harandi, Shervin Eslami; Hasbullah Idris, Mohd; Jafari, Hassan

2011-01-01

Research highlights: → Forging temperature demonstrates more pronounced effect compared to forging speed. → Precipitation of Mg 2 Ca phase at grain boundaries accelerates corrosion rate. → Forging process doesn't provide the corrosion resistance required for bone healing. -- Abstract: The performance of Mg-1Ca alloy, a biodegradable metallic material, may be improved by hot working in order that it may be of use in bone implant applications. In this study, Mg-1Ca cast alloy was preheated to different temperatures before undergoing forging process with various forging speeds. Macro- and microstructure of the samples were examined by stereo and scanning electron microscopes (SEM) equipped with energy dispersive X-ray spectroscopy (EDS), respectively. To determine the mechanical properties of the alloy, hardness value and plastic deformation ability of the samples were measured. To investigate the corrosion behaviour of the alloy, immersion and electrochemical tests were performed on the samples in simulated body fluid and the corrosion products were characterized by SEM/EDS. The results showed that increasing forging temperature decreased grain size led to improved hardness value and plastic deformation ability of the alloy, whereas no significant effect was observed by changing forging speed. Moreover, forging at higher temperatures led to an increase in the amount of Mg 2 Ca phase at grain boundaries resulted in higher corrosion rates. It can be concluded that although forging process improved the mechanical properties of the alloy, it does not satisfy the corrosion resistance criteria required for bone healing.

Microbiological Corrosion in Low Carbon Steels

Directory of Open Access Journals (Sweden)

O. Medina–Custodio

2009-01-01

Full Text Available The Microbiologically Induced Corrosion affects several industries, such as oil industry where it is estimated that 20% to 30% pipes failures are related with microorganism . The chemical reactions generate ions transfer, this validate the use of electrochemical techniques for its analysis. Coupons submerged in a nutritional medium with presence and absence of three different microorganisms during two periods, 48 hours and 28 days we restudied. Polarization resistance (Rp and Electrochemical Impedance Spectroscopy (EIS techniques we re applied to determine the corrosivity of the systems. The results show a greater corrosive effect of abiotic system, this indicates a microorganisms protection effect to the metal, opposite to the first hypothesis. This result was ratified observing surfaces coupons by using Scanning Electron Microscopy (SEM technique. A possible mechanism based on Evans – Tafel graph is proposed to explain inhibitor microorganism effect.

The effect of cysteine on the corrosion of 304L stainless steel in sulphuric acid

International Nuclear Information System (INIS)

Silva, A.B.; Agostinho, S.M.L.; Barcia, O.E.; Cordeiro, G.G.O.; D'Elia, E.

2006-01-01

The effect of cysteine on the corrosion of 304L stainless steel in 1 mol l -1 H 2 SO 4 was studied using open-circuit potential measurements, anodic polarization curves, electrochemical impedance spectroscopy (EIS) and scanning electron microscopy (SEM). All the electrochemical measurements obtained in the presence of low cysteine concentration (10 -6 -10 -5 mol l -1 ) presented the same behaviour as those obtained in the absence of cysteine, a passivated steel surface. However, for higher cysteine concentrations (10 -4 -10 -2 mol l -1 ), a different behaviour was observed: the corrosion potential stabilized at a more negative value; an active region was observed in the anodic polarization curves and the electrochemical impedance diagrams showed an inductive loop at lower frequencies and a much lower polarization resistance. These results show that the presence of cysteine at high concentration turns the surface of 304L stainless steel electrochemically active, probably dissolving the passivation layer and promoting the stainless steel anodic dissolution. SEM experiments performed after immersion experiments at corrosion potential were in good agreement with the electrochemical results

Localized corrosion and stress corrosion cracking of candidate materials for high-level radioactive waste disposal containers in the US: A literature review

International Nuclear Information System (INIS)

Farmer, J.C.; McCright, R.D.

1988-01-01

Container materials may undergo any of several modes of degradation in this environment, including: undesirable phase transformations due to lack of phase stability; atmospheric oxidation; general aqueous corrosion; pitting; crevice corrosion; intergranular stress corrosion cracking (IGSCC); and transgranular stress corrosion cracking (TGSCC). This paper is an analysis of data from the literature relevant to the pitting, crevice corrosion, and stress corrosion cracking (SCC) of these alloys. Though all three austenitic candidates have demonstrated pitting and crevice corrosion in chloride-containing environments, Alloy 825 has the greatest resistance to these forms of localized attack. Both types 304L and 316L stainless steels are susceptible to SCC in acidic chloride media. In contrast, SCC has not been documented for Alloy 825 under comparable conditions. Gamma irradiation has been found to enhance SCC of Types 304 and 304L stainless steels, but it has no detectable effect on the resistance of Alloy 825 to SCC. Furthermore, while microbiologically induced corrosion effects have been observed for 300-series stainless steels, nickel-based alloys such as Alloy 825 seem to be immune to such problems. Of the copper-based alloys, CDA 715 has the best overall resistance to localized attack. Its resistance to pitting is comparable to that of CDA 613 and superior to that of CDA 102. Observed rates of dealloying in CDA 715 are less than those observed in CDA 613 by orders of magnitude. The resistance of CDA 715 to SCC in tarnishing ammonical environments is comparable to that of CDA 102 and superior to that of CDA 613. Its resistance to SCC in nontarnishing ammonical environments is comparable to that of CDA 613 and superior to that of CDA 102. 22 refs., 8 figs., 4 tabs

Effect of grain size on corrosion of nanocrystalline copper in NaOH solution

International Nuclear Information System (INIS)

Luo Wei; Xu Yimin; Wang Qiming; Shi Peizhen; Yan Mi

2010-01-01

Research highlights: → Coppers display an active-passive-transpassive behaviour with duplex passive film. → Grain size variation has little effect on the overall corrosion behaviour of Cu. → Little effect on corrosion may be due to duplex passivation in NaOH solution. → Bulk nanocrystalline Cu show bamboo-like flake corrosion structure. - Abstract: Effect of grain size on corrosion of bulk nanocrystalline copper was investigated using potentiodynamic polarization measurements in 0.1 M NaOH solution. Bulk nanocrystalline copper was prepared by inert gas condensation and in situ warm compress (IGCWC) method. The grain sizes of all bulk nanocrystalline samples were determined to be 48, 68 and 92 nm using X-ray diffraction (XRD). Results showed that bulk coppers displayed an active-passive-transpassive behaviour with duplex passive films. From polycrystalline to nanocrystalline, grain size variation showed little effect on the overall corrosion resistance of copper samples.

Effects of laser shock peening on stress corrosion behavior of 7075 aluminum alloy laser welded joints

Energy Technology Data Exchange (ETDEWEB)

Wang, J.T., E-mail: jiasqq1225@126.com [School of Mechanical Engineering, Jiangsu University, Zhenjiang 212013 (China); School of Materials Engineering, Jiangsu University of Technology, Changzhou 213001 (China); Zhang, Y.K. [School of Mechanical Engineering, Jiangsu University, Zhenjiang 212013 (China); School of Mechanical Engineering, Southeast University, Nanjing 211189 (China); Chen, J.F.; Zhou, J.Y.; Ge, M.Z.; Lu, Y.L.; Li, X.L. [School of Materials Engineering, Jiangsu University of Technology, Changzhou 213001 (China)

2015-10-28

7075 aluminum alloy weldments were processed by an intensive process known as laser shock peening (LSP), meanwhile its stress corrosion behaviors were observed by scanning electron microscopy (SEM) and slow strain rate tensile (SSRT) tests. Results showed that the effect of LSP on corrosion behavior of the joint was fairly useful and obvious. With LSP, the elongation, time of fracture and static toughness after the SSRT test were improved by 11.13%, 20% and 100%, respectively. At the same time, the location of the fracture also changed. LSP led to a transition of the fracture type from transgranular to intergranular The reasons for these enhancements of the joint on corrosion behavior were caused by microstructure, residual stress, micro-hardness, and fracture appearance.

Shadow corrosion phenomenon. An out-of-pile study on electrochemical effects

Energy Technology Data Exchange (ETDEWEB)

Weber, Nadine

2017-04-28

The focus of the present thesis was the study of the enhanced corrosion phenomenon named ''Shadow Corrosion''. Within the context of researching based on the corrosion mechanism as well as the influencing parameters and driving forces, which cause or even intensify the corrosion, a variety of electrochemical characterization and surface analysis techniques were used. The first part of this thesis gives a short introduction with the definition of the term Shadow Corrosion and of the specific type called ''Enhanced Spacer Shadow Corrosion'' (ESSC). This is followed by a description of the involved materials being Zircaloy and Inconel 718. Chapter 2 introduces the background knowledge including fundamentals about environ-mental conditions under which Shadow Corrosion occurs as well as the oxidation behavior of Zircaloy and Inconel 718. Furthermore, the state of the art about the Shadow Corrosion mechanism is presented and a description of the influencing effects on the enhanced corrosion phenomenon, like galvanic corrosion, water radiolysis, and photo-effect, is given. Further information and parameters on the part of AREVA GmbH concerning water impurities and a used coating layer on Inconel 718 are listed, which are of interest for the issue concerning the phenomenon Shadow Corrosion. The last part of this chapter contains the experimental conditions and parameters for the laboratory experiments with focus on water chemistry, specimen geometry, and UV-light exposure for photoexcitation and water radiolysis. Three different working hypotheses of this thesis are described in chapter 3. One hypothesis regarding the Shadow Corrosion Phenomenon is based on a galvanic corrosion mechanism between Zircaloy and Inconel 718. In addition, it is supposed that the galvanic corrosion could be influenced by the deposition of silver on Zircaloy and Inconel 718 in the form of an increased galvanic current. A further assumption is that the

Shadow corrosion phenomenon. An out-of-pile study on electrochemical effects

International Nuclear Information System (INIS)

Weber, Nadine

2017-01-01

The focus of the present thesis was the study of the enhanced corrosion phenomenon named ''Shadow Corrosion''. Within the context of researching based on the corrosion mechanism as well as the influencing parameters and driving forces, which cause or even intensify the corrosion, a variety of electrochemical characterization and surface analysis techniques were used. The first part of this thesis gives a short introduction with the definition of the term Shadow Corrosion and of the specific type called ''Enhanced Spacer Shadow Corrosion'' (ESSC). This is followed by a description of the involved materials being Zircaloy and Inconel 718. Chapter 2 introduces the background knowledge including fundamentals about environ-mental conditions under which Shadow Corrosion occurs as well as the oxidation behavior of Zircaloy and Inconel 718. Furthermore, the state of the art about the Shadow Corrosion mechanism is presented and a description of the influencing effects on the enhanced corrosion phenomenon, like galvanic corrosion, water radiolysis, and photo-effect, is given. Further information and parameters on the part of AREVA GmbH concerning water impurities and a used coating layer on Inconel 718 are listed, which are of interest for the issue concerning the phenomenon Shadow Corrosion. The last part of this chapter contains the experimental conditions and parameters for the laboratory experiments with focus on water chemistry, specimen geometry, and UV-light exposure for photoexcitation and water radiolysis. Three different working hypotheses of this thesis are described in chapter 3. One hypothesis regarding the Shadow Corrosion Phenomenon is based on a galvanic corrosion mechanism between Zircaloy and Inconel 718. In addition, it is supposed that the galvanic corrosion could be influenced by the deposition of silver on Zircaloy and Inconel 718 in the form of an increased galvanic current. A further assumption is that the galvanic current could be decreased by a Cr

Effect of niobium element on the electrochemical corrosion behavior of depleted uranium

Energy Technology Data Exchange (ETDEWEB)

Wu, Yanping, E-mail: wuyanping-2@126.com; Wu, Quanwen; Zhu, Shengfa, E-mail: zhushf-306@163.com; Pu, Zhen; Zhang, Yanzhi; Wang, Qinguo; Lang, Dingmu; Zhang, Yuping

2016-09-15

Depleted uranium (DU) has many military and civilian uses. However, its high chemical reactivity limits its application. The effect of Nb content on corrosion behavior of DU is evaluated by scanning Kelvin probe and electrochemical corrosion measurements. The Volta potential value of DU and U-2.5 wt% Nb is about the same level, the Volta potential value of U-5.7 wt% Nb has a rise of 370mV{sub SHE} in comparison with DU. The polarization current of U-5.7 wt% Nb alloy is about an order of magnitude of that of DU. The Nb{sub 2}O{sub 5} is the protective layer for the U-Nb alloys. The negative potential of Nb-depleted α phase is the main reason of the poor corrosion resistance of DU and U-2.5 wt% Nb alloy. - Highlights: • New method (scanning Kelvin probe) was used to study the corrosion property. • Three types of corrosion morphologies were found after potentiodynamic polarization. • The effect of impurity elements on corrosion property was mentioned. • The corrosion mechanism of DU and U-Nb alloys was discussed.

Effect of heat treatment on the grooving corrosion resistance of ERW pipes

International Nuclear Information System (INIS)

Lee, Jong Kwon; Lee, Jae Young; Lim, Soo Hyun; Park, Ji Hwan; Seo, Bo Min; Kim, Seon Hwa

2002-01-01

The v-sharp grooving corrosion of ERW(electrical resistance welding) steel pipes limited their wide application in the industry in spite of their high productivity and efficiency. The grooving corrosion is caused mainly by the different microstructures between the matrix and weld that is formed during the rapid heating and cooling cycle in welding. By this localized corrosion reaction of pipes, it evolves economic problems such as the early damage of industrial facilities and pipe lines of apartment, and water pollution. Even though the diminishing of sulfur content is most effective to decrease the susceptibility of grooving corrosion, it requires costly process. In this study, improvement of grooving corrosion resistance was pursuited by post weld heat treatment in the temperature range between 650 .deg. C and 950 .deg. C. Also, the effect of heat input in the welding was investigated. By employing chromnoamperometry and potentiodynamic experiment, the corrosion rate and grooving corrosion index(α) were obtained. It was found that heat treatment could improve the grooving corrosion resistance. Among them, the heat treated at 900 .deg. C and 950 .deg. C had excellent grooving corrosion resistance. The index of heat treated specimen at 900 .deg. C and 950 .deg. C were 1.0, 1.2, respectively, which are almost immune to the grooving corrosion. Potential difference after the heat treatment, between base and weld metal was decreased considerably. While the as-received one measured 61∼71 mV, that of the 900 .deg. C heat treated steel pipe measured only 10mV. The results were explained and discussed

Corrosion and impedance studies on magnesium alloy in oxalate solution

International Nuclear Information System (INIS)

Fekry, A.M.; Tammam, Riham H.

2011-01-01

Highlights: → Corrosion behavior of AZ91E alloy was investigated in 0.1 M Na 2 C 2 O 4 containing different additives as Br - , Cl - or Silicate. → The corrosion rate of 0.1 M oxalate solution containing silicate ion is lower than the blank (0.1 M Na 2 C 2 O 4 ). This was confirmed by scanning electron microscope (SEM) observations. → For the other added ions Br - or Cl - , the corrosion rate is higher than the blank. - Abstract: Corrosion behavior of AZ91E alloy was investigated in oxalate solution using potentiodynamic polarization and electrochemical impedance measurements (EIS). The effect of oxalate concentration was studied, where the corrosion rate increases with increasing oxalate concentration. The effect of added ions (Br - , Cl - or SiO 3 2- ) on the electrochemical behavior of magnesium alloy in 0.1 M Na 2 C 2 O 4 solution at 298 K, was investigated. It was found that the corrosion rate of 0.1 M oxalate solution containing silicate ion is lower than the blank (0.1 M Na 2 C 2 O 4 ). This was confirmed by scanning electron microscope (SEM) observations. However, for the other added ions Br - or Cl - , the corrosion rate is higher than the blank.

Effectiveness of resins/exudates of trees in corrosion prevention of ...

African Journals Online (AJOL)

Corrosion of steel reinforcement is one of the important factors that are responsible for the short service life of reinforced concrete members, in marine structures like bridges, piers and jetties. This study, investigated the effectiveness of resin/exuda tes in corrosion prevention of reinforcement in reinforced concrete cubes.

Effect of noble metals on the corrosion of AISI 316L stainless steel in nitric acid

International Nuclear Information System (INIS)

Robin, R.; Andreoletti, G.; Fauvet, P.; Terlain, A.

2004-01-01

In the spent fuel treatment, the solutions of fission products contain dissolution fines, in particular platinoids. These solutions are stored into AISI 316L stainless steel tanks, and the contact of noble metallic particles such as platinoids with austenitic stainless steels may induce a shift of the steel corrosion potential towards the trans-passive domain by galvanic coupling. In that case, the steel may be polarized up to a potential value above the range of passive domain, that induces an increase of the corrosion current. The galvanic corrosion of AISI 316L stainless steel in contact with different platinoids has been investigated by electrochemical and gravimetric techniques. Two types of tests were conducted in 1 mol/L nitric acid media at 80 deg C: (1) polarization curves and (2) immersion tests with either platinoid powders (Ru, Rh, Pd) or true insoluble dissolution fines (radioactive laboratory test). The results of the study have shown that even if galvanic coupling enhances the corrosion rate by about a factor 10 in these conditions, the corrosion behavior of AISI 316L remains low (a corrosion rate below 6 μm/year, few small intergranular indentations). No specific effect of irradiation and of elements contained in radioactive fines (other than Ru, Rh and Pd) was observed on corrosion behavior. A platinoids-ranking has also been established according to their coupling potential: Ru > Pd > Rh. (authors)

Effects of microstructure and local mechanical fields on intergranular stress corrosion cracking of a friction stir welded aluminum–copper–lithium 2050 nugget

International Nuclear Information System (INIS)

Dhondt, Matthieu; Aubert, Isabelle; Saintier, Nicolas; Olive, Jean Marc

2014-01-01

Highlights: • Applied stress changes the corrosion mode from pitting to intergranular cracking. • Residual stresses are sufficient to induce intergranular stress corrosion cracking. • Effect of crystallographic texture on the development of IGSCC evidenced by EBSD. • Cubic elasticity drives the local orientation of the intergranular cracking. • Tomography observations show the 3D nature of the corrosion development. - Abstract: The effects of the microstructure and mechanical fields on intergranular stress corrosion cracking (IGSCC) of the nugget zone of heat treated welds obtained by friction stir welding in the AA2050 aluminum alloy have been investigated at different scales. At low strain rate, in 1.0 NaCl aqueous solution, IGSCC develops in the microstructure, whereas only pitting corrosion is observed without any mechanical stress. Based on surface observations, EBSD analysis and X-ray tomography, the key role of sub-millimetric textured bands (induced by the welding process) on the IGSCC is demonstrated. Analyses at a more local scale show the grain boundary (low angle boundary, special coincident site lattice boundary or high angle boundary) do not have a significant effect on crack initiation. Crystal plasticity finite element calculations show that the threshold normal stress at grain boundaries for IGSCC development is about 80% of the macroscopic stress. It is also highlighted by crystal plasticity calculations that there is a drastic effect of the local stress field on the shape of cracks. Finally, it is shown that plasticity induced residual stresses are sufficient for the formation of IGSCC

Corrosion on Mars: An Investigation of Corrosion Mechanisms Under Relevant Simulated Martian Environments

Science.gov (United States)

Calle, Luz M.; Li, Wenyan; Johansen, Michael R.; Buhrow, Jerry W.; Calle, Carlos I.

2017-01-01

This one-year project was selected by NASA's Science Innovation Fund in FY17 to address Corrosion on Mars which is a problem that has not been addressed before. Corrosion resistance is one of the most important properties in selecting materials for landed spacecraft and structures that will support surface operations for the human exploration of Mars. Currently, the selection of materials is done by assuming that the corrosion behavior of a material on Mars will be the same as that on Earth. This is understandable given that there is no data regarding the corrosion resistance of materials in the Mars environment. However, given that corrosion is defined as the degradation of a metal that results from its chemical interaction with the environment, it cannot be assumed that corrosion is going to be the same in both environments since they are significantly different. The goal of this research is to develop a systematic approach to understand corrosion of spacecraft materials on Mars by conducting a literature search of available data, relevant to corrosion in the Mars environment, and by performing preliminary laboratory experiments under relevant simulated Martian conditions. This project was motivated by the newly found evidence for the presence of transient liquid brines on Mars that coincided with the suggestion, by a team of researchers, that some of the structural degradation observed on Curiosity's wheels may be caused by corrosive interactions with the brines, while the most significant damage was attributed to rock scratching. An extensive literature search on data relevant to Mars corrosion confirmed the need for further investigation of the interaction between materials used for spacecraft and structures designed to support long-term surface operations on Mars. Simple preliminary experiments, designed to look at the interaction between an aerospace aluminum alloy (AA7075-T73) and the gases present in the Mars atmosphere, at 20degC and a pressure of 700 Pa

Effect of Welding Process on Microstructure, Mechanical and Pitting Corrosion Behaviour of 2205 Duplex Stainless Steel Welds

Science.gov (United States)

Mohammed, Raffi; Madhusudhan Reddy, G.; Srinivasa Rao, K.

2018-03-01

An attempt has been made to weld 2205 Duplex stainless steel of 6mm thick plate using conventional gas tungsten arc welding (GTAW) and activated gas tungsten arc welding (A- GTAW) process using silica powder as activated flux. Present work is aimed at studying the effect of welding process on depth of penetration, width of weld zone of 2205 duplex stainless steel. It also aims to observe the microstructural changes and its effect on mechanical properties and pitting corrosion resistance of 2205 duplex stainless steel welds. Metallography is done to observe the microstructural changes of the welds using image analyzer attached to the optical microscopy. Hardness studies, tensile and ductility bend tests were evaluated for mechanical properties. Potentio-dynamic polarization studies were carried out using a basic GillAC electro-chemical system in 3.5% NaCl solution to observe the pitting corrosion behaviour. Results of the present investigation established that increased depth of penetration and reduction of weld width in a single pass by activated GTAW with the application of SiO2 flux was observed when compared with conventional GTAW process. It may be attributed to the arc constriction effect. Microstructure of the weld zones for both the welds is observed to be having combination of austenite and delta ferrite. Grain boundary austenite (GBA) with Widmanstatten-type austenite (WA) of plate-like feature was nucleated from the grain boundaries in the weld zone of A-GTAW process. Mechanical properties are relatively low in activated GTAW process and are attributed to changes in microstructural morphology of austenite. Improved pitting corrosion resistance was observed for the welds made with A-GTAW process.

Corrosion/95 conference papers

International Nuclear Information System (INIS)

Anon.

1995-01-01

The papers in this conference represent the latest technological advances in corrosion control and prevention. The following subject areas are covered: cathodic protection in natural waters; materials for fossil fuel combustion and conversion systems; modern problems in atmospheric corrosion; innovative ideas for controlling the decaying infrastructure; deposits and their effects on corrosion in industry; volatile high temperature and non aqueous corrosion inhibitors; corrosion of light-weight and precoated metals for automotive application; refining industry corrosion; corrosion in pulp and paper industry; arctic/cold weather corrosion; materials selection for waste incinerators and associated equipment; corrosion measurement technology; environmental cracking of materials; advancing technology in the coating industry; corrosion in gas treating; green inhibition; recent advances in corrosion control of rail equipment; velocity effects and erosion corrosion in oil and gas production; marine corrosion; corrosion of materials in nuclear systems; underground corrosion control; corrosion in potable and industrial water systems in buildings and its impact on environmental compliance; deposit related boiler tube failures; boiler systems monitoring and control; recent developments and experiences in reactive metals; microbiologically influenced corrosion; corrosion and corrosion control for steel reinforced concrete; international symposium on the use of 12 and 13 Cr stainless steels in oil and gas production environments; subsea corrosion /erosion monitoring in production facilities; fiberglass reinforced pipe and tubulars in oilfield service; corrosion control technology in power transmission and distribution; mechanisms and methods of scale and deposit control; closing the loop -- results oriented cooling system monitoring and control; and minimization of aqueous discharge

EFFECT OF RATIO OF SURFACE AREA ON THE CORROSION RATE

OpenAIRE

Dody Prayitno; M. Irsyad

2018-01-01

Aluminum and steel are used to be a construction for a building outdoor panel. Aluminum and steel are connected by bolt and nut. An atmosphere due to a corrosion of the aluminum. The corrosion possibly to cause the hole diameter of bolt and nut to become larger. Thus the bolt and nut can not enough strong to hold the panel. The panel may collapse. The aim of the research is first to answer a question where does the corrosion starts. The second is to know the effect of ratio surface area of st...

The Effect of Adding Corrosion Inhibitors into an Electroless Nickel Plating Bath for Magnesium Alloys

Science.gov (United States)

Hu, Rong; Su, Yongyao; Liu, Hongdong; Cheng, Jiang; Yang, Xin; Shao, Zhongcai

2016-10-01

In this work, corrosion inhibitors were added into an electroless nickel plating bath to realize nickel-phosphorus (Ni-P) coating deposition on magnesium alloy directly. The performance of five corrosion inhibitors was evaluated by inhibition efficiency. The results showed that only ammonium hydrogen fluoride (NH4HF2) and ammonium molybdate ((NH4)2MoO4) could be used as corrosion inhibitors for magnesium alloy in the bath. Moreover, compounding NH4HF2 and (NH4)2MoO4, the optimal concentrations were both at 1.5 ~ 2%. The deposition process of Ni-P coating was observed by using a scanning electron microscope (SEM). It showed corrosion inhibitors inhibited undesired dissolution of magnesium substrate during the electroless plating process. In addition, SEM observation indicated that the corrosion inhibition reaction and the Ni2+ replacement reaction were competitive at the initial deposition time. Both electrochemical analysis and thermal shock test revealed that the Ni-P coating exhibited excellent corrosion resistance and adhesion properties in protecting the magnesium alloy.

Corrosion rate transients observed by linear polarization techniques at Zr-1%Nb alloy

International Nuclear Information System (INIS)

Beran, J.; Cerny, K.

1997-01-01

Momentary corrosion rate of Zr-1%Nb alloy during nonisothermal autoclave experiments at temperature up to 328 deg. C in various solutions was determined by T/R p values (T - absolute temperature, R p - polarization resistance), multiplied by temperature independent conversion factor. This factor was found by comparison of conventional corrosion loss evaluation with electrochemical measurements. Corrosion rate transients in boric acid solutions and in lithium hydroxide differed significantly. Great differences were also found in stabilized corrosion rates at the end of experiments. Temperature irregularities caused considerable changes in corrosion rate. (author). 5 refs, 5 figs, 1 tab

Corrosion rate transients observed by linear polarization techniques at Zr-1%Nb alloy

Energy Technology Data Exchange (ETDEWEB)

Beran, J; Cerny, K [ZJS SKODA plc., Pelzen (Czech Republic)

1997-02-01

Momentary corrosion rate of Zr-1%Nb alloy during nonisothermal autoclave experiments at temperature up to 328 deg. C in various solutions was determined by T/R{sub p} values (T - absolute temperature, R{sub p}- polarization resistance), multiplied by temperature independent conversion factor. This factor was found by comparison of conventional corrosion loss evaluation with electrochemical measurements. Corrosion rate transients in boric acid solutions and in lithium hydroxide differed significantly. Great differences were also found in stabilized corrosion rates at the end of experiments. Temperature irregularities caused considerable changes in corrosion rate. (author). 5 refs, 5 figs, 1 tab.

Vehicle accelerated corrosion test procedures for automotive in Malaysia

Directory of Open Access Journals (Sweden)

Anuar Liza

2017-01-01

Full Text Available An accelerated corrosion test, known as proving ground accelerated test, is commonly performed by automotive manufacturers to evaluate the corrosion performance of a vehicle. The test combines corrosion and durability inputs to detect potential failures that may occur during in-service conditions. Currently, the test is conducted at an external test center overseas. Such test is aimed to simulate the effects of one year accelerated corrosion in severe corrosive environment of the north-east and south east of America. However, the test results obtained do not correlate with the actual corrosion conditions observed in the Malaysian market, which is likely attributed to the different test environment of the tropical climate of vehicles in service. Therefore, a vehicle accelerated corrosion test procedure that suits the Malaysian market is proposed and benchmarked with other global car manufacturers that have their own dedicated corrosion test procedure. In the present work, a test track is used as the corrosion test ground and consists of various types of roads for structural durability exposures. Corrosion related facilities like salt trough, mud trough and gravel road are constructed as addition to the existing facilities. The establishment of accelerated corrosion test facilities has contributed to the development of initial accelerated corrosion test procedure for the national car manufacturer. The corrosion exposure is monitored by fitting test coupons at the underbody of test vehicle using mass loss technique so that the desired corrosion rate capable of simulating the real time corrosion effects for its target market.

Dictionary corrosion and corrosion control

International Nuclear Information System (INIS)

1985-01-01

This dictionary has 13000 entries in both languages. Keywords and extensive accompanying information simplify the choice of word for the user. The following topics are covered: Theoretical principles of corrosion; Corrosion of the metals and alloys most frequently used in engineering. Types of corrosion - (chemical-, electro-chemical, biological corrosion); forms of corrosion (superficial, pitting, selective, intercrystalline and stress corrosion; vibrational corrosion cracking); erosion and cavitation. Methods of corrosion control (material selection, temporary corrosion protection media, paint and plastics coatings, electro-chemical coatings, corrosion prevention by treatment of the corrosive media); Corrosion testing methods. (orig./HP) [de

Corrosion and protection of magnesium alloys

Energy Technology Data Exchange (ETDEWEB)

Ghali, E. [Laval Univ., Quebec City, PQ (Canada). Dept. of Mining and Metallurgy

2000-07-01

The oxide film on magnesium offers considerable surface protection in rural and some industrial environments and the corrosion rate lies between that of aluminum and low carbon steels. Galvanic coupling of magnesium alloys, high impurity content such as Ni, Fe, Cu and surface contamination are detrimental for corrosion resistance of magnesium alloys. Alloying elements can form secondary particles which are noble to the Mg matrix, thereby facilitating corrosion, or enrich the corrosion product thereby possibly inhibiting the corrosion rate. Bimetallic corrosion resistance can be increased by fluxless melt protection, choice of compatible alloys, insulating materials, and new high-purity alloys. Magnesium is relatively insensible to oxygen concentration. Pitting, corrosion in the crevices, filiform corrosion are observed. Granular corrosion of magnesium alloys is possible due to the cathodic grain-boundary constituent. More homogeneous microstructures tend to improve corrosion resistance. Under fatigue loading conditions, microcrack initiation in Mg alloys is related to slip in preferentially oriented grains. Coating that exclude the corrosive environments can provide the primary defense against corrosion fatigue. Magnesium alloys that contain neither aluminum nor zinc are the most SCC resistant. Compressive surface residual stresses as that created by short peening increase SCC resistance. Cathodic polarization or cladding with a SCC resistant sheet alloy are good alternatives. Effective corrosion prevention for magnesium alloy components and assemblies should start at the design stage. Selective surface preparation, chemical treatment and coatings are recommended. Oil application, wax coating, anodizing, electroplating, and painting are possible alternatives. Recently, it is found that a magnesium hydride layer, created on the magnesium surface by cathodic charging in aqueous solution is a good base for painting. (orig.)

Effect of microcrystallization on pitting corrosion of pure aluminium

International Nuclear Information System (INIS)

Meng Guozhe; Wei Liyan; Zhang Tao; Shao Yawei; Wang Fuhui; Dong Chaofang; Li Xiaogang

2009-01-01

A microcrystalline aluminium film with grain size of about 400 nm was prepared by magnetron sputtering technique. Its corrosion behaviour was investigated in NaCl containing acidic solution by means of potentiodynamic polarization curves and electrochemical noise (EN). The polarization results indicated that the corrosion potential of the sample shifted towards more positive direction, while its corrosion current density decreased compared with that of pure coarse-grain Al. The EN analysis based on stochastic model demonstrated that there existed two kinds of effect of microcrystallization on the pitting behaviour of pure aluminium: (1) the rate of pit initiation is accelerated, (2) the pit growth process was impeded. This leads to the enhancement of pitting resistance for the microcrystallized aluminium.

Corrosion fatigue behaviour of ion nitrided AISI 4140 steel

Energy Technology Data Exchange (ETDEWEB)

Genel, K. [Sakarya Univ., Adapazari (Turkey). Mech. Eng. Dept.; Demirkol, M.; Guelmez, T. [Faculty of Mechanical Engineering, Istanbul Technical University, Guemuessuyu, 80191, Istanbul (Turkey)

2000-08-31

Machine components suffer from corrosion degradation of fatigue characteristics and improvement can be attained by the application of a nitriding treatment, particularly to low alloy steels. In the present study, the effect of ion nitriding on corrosion fatigue performance of AISI 4140 steel has been investigated by conducting a series of rotary bending corrosion fatigue tests at 95 Hz, in 3% NaCl aqueous solution. Hourglass shaped, 4 mm diameter fatigue specimens were ion nitrided at 748 K for 1, 3, 8 and 16 h prior to the tests. It was observed that distinct fatigue limit behaviour of ion nitrided steel in air completely disappeared in corrosive environment besides severe degradation in fatigue characteristics. An improvement reaching to 60% in corrosion fatigue strength can be attained by successive ion nitriding practice based on a fatigue life of 10{sup 7} cycles. An attempt was made to establish an empirical relationship between corrosion fatigue strength and relative case depth, which considers the size of the ion nitrided specimen. It was also determined that a power relationship holds between corrosion fatigue strength and fatigue life of ion nitrided steel. The presence of white layer has resulted in additional improvement in corrosion fatigue resistance, and it was observed that corrosion fatigue cracks were initiated dominantly under the white layer by pit formation mechanism. (orig.)

Corrosion fatigue behaviour of ion nitrided AISI 4140 steel

International Nuclear Information System (INIS)

Genel, K.

2000-01-01

Machine components suffer from corrosion degradation of fatigue characteristics and improvement can be attained by the application of a nitriding treatment, particularly to low alloy steels. In the present study, the effect of ion nitriding on corrosion fatigue performance of AISI 4140 steel has been investigated by conducting a series of rotary bending corrosion fatigue tests at 95 Hz, in 3% NaCl aqueous solution. Hourglass shaped, 4 mm diameter fatigue specimens were ion nitrided at 748 K for 1, 3, 8 and 16 h prior to the tests. It was observed that distinct fatigue limit behaviour of ion nitrided steel in air completely disappeared in corrosive environment besides severe degradation in fatigue characteristics. An improvement reaching to 60% in corrosion fatigue strength can be attained by successive ion nitriding practice based on a fatigue life of 10 7 cycles. An attempt was made to establish an empirical relationship between corrosion fatigue strength and relative case depth, which considers the size of the ion nitrided specimen. It was also determined that a power relationship holds between corrosion fatigue strength and fatigue life of ion nitrided steel. The presence of white layer has resulted in additional improvement in corrosion fatigue resistance, and it was observed that corrosion fatigue cracks were initiated dominantly under the white layer by pit formation mechanism. (orig.)

Humid-air and aqueous corrosion models for corrosion-allowance barrier material

International Nuclear Information System (INIS)

Lee, J.H.; Atkins, J.E.; Andrews, R.W.

1995-01-01

Humid-air and aqueous general and pitting corrosion models (including their uncertainties) for the carbon steel outer containment barrier were developed using the corrosion data from literature for a suite of cast irons and carbon steels which have similar corrosion behaviors to the outer barrier material. The corrosion data include the potential effects of various chemical species present in the testing environments. The atmospheric corrosion data also embed any effects of cyclic wetting and drying and salts that may form on the corroding specimen surface. The humid-air and aqueous general corrosion models are consistent in that the predicted humid-air general corrosion rates at relative humidities between 85 and 100% RH are close to the predicted aqueous general corrosion rates. Using the expected values of the model parameters, the model predicts that aqueous pitting corrosion is the most likely failure mode for the carbon steel outer barrier, and an earliest failure (or initial pit penetration) of the 100-mm thick barrier may occur as early as about 500 years if it is exposed continuously to an aqueous condition at between 60 and 70 degrees C

Effects of Cations on Corrosion of Inconel 625 in Molten Chloride Salts

Science.gov (United States)

Zhu, Ming; Ma, Hongfang; Wang, Mingjing; Wang, Zhihua; Sharif, Adel

2016-04-01

Hot corrosion of Inconel 625 in sodium chloride, potassium chloride, magnesium chloride, calcium chloride and their mixtures with different compositions is conducted at 900°C to investigate the effects of cations in chloride salts on corrosion behavior of the alloy. XRD, SEM/EDS were used to analyze the compositions, phases, and morphologies of the corrosion products. The results showed that Inconel 625 suffers more severe corrosion in alkaline earth metal chloride molten salts than alkaline metal chloride molten salts. For corrosion in mixture salts, the corrosion rate increased with increasing alkaline earth metal chloride salt content in the mixture. Cations in the chloride molten salts mainly affect the thermal and chemical properties of the salts such as vapor pressure and hydroscopicities, which can affect the basicity of the molten salt. Corrosion of Inconel 625 in alkaline earth metal chloride salts is accelerated with increasing basicity.

Characterization of Encapsulated Corrosion Inhibitors for Environmentally Friendly Smart Coatings

Science.gov (United States)

Pearman, B. P.; Calle, L. M.; Zhang, X.; Li, W.; Buhrow, J. W.; Johnsey, M. N.; Montgomery, E. L.; Fitzpatrick, L.; Surma, J. M.

2015-01-01

The NASA Kennedy Space Center's Corrosion Technology Lab at the Kennedy Space Center in Florida, U.S.A. has been developing multifunctional smart coatings based on the microencapsulation of environmentally friendly corrosion indicators, inhibitors and self-healing agents. This allows the incorporation of autonomous corrosion control functionalities, such as corrosion detection and inhibition as well as the self-healing of mechanical damage, into coatings. This paper presents technical details on the characterization of inhibitor-containing particles and their corrosion inhibitive effects using electrochemical and mass loss methods. Three organic environmentally friendly corrosion inhibitors were encapsulated in organic microparticles that are compatible with desired coatings. The release of the inhibitors from the microparticles in basic solution was studied. Fast release, for immediate corrosion protection, as well as long-term release for continued protection, was observed. The inhibition efficacy of the inhibitors, incorporated directly and in microparticles, on carbon steel was evaluated. Polarization curves and mass loss measurements showed that, in the case of 2MBT, its corrosion inhibition effectiveness was greater when it was delivered from microparticles.

Effect of water chemistry on corrosion of stainless steel and deposition of corrosion products in high temperature pressurised water

International Nuclear Information System (INIS)

Morrison, Jonathan; Cooper, Christopher; Ponton, Clive; Connolly, Brian; Banks, Andrew

2012-09-01

In any water-cooled nuclear reactor, the corrosion of the structural materials in contact with the coolant and the deposition of the resulting oxidised species has long been an operational concern within the power generation industry. Corrosion of the structural materials at all points in the reactor leads to low concentrations of oxidised metal species in the coolant water. The oxidised metal species can subsequently be deposited out as CRUD deposits at various points around the reactor's primary and secondary loops. The deposition of soluble oxidised material at any location in the reactor cooling system is undesirable due to several effects; deposits have a porous structure, capable of incorporating radiologically active material (forming out of core radiation fields) and concentrating aggressively corrosive chemicals, which exacerbate environmental degradation of structural and fuel-cladding materials. Deposits on heat transfer surfaces also limit efficiency of the system as a whole. The work in this programme is an attempt to determine and understand the fundamental corrosion and deposition behaviour under controlled, simulated reactor conditions. The rates of corrosion of structural materials within pressurised water reactors are heavily dependent on the condition of the exposed surface. The effect of mechanical grinding and of electropolishing on the corrosion rate and structure of the resultant oxide film formed on grade 316L stainless steel exposed to high purity water, modified to pH 9.5 and 10.5 at temperatures between 200 and 300 deg. C and pressures of up to 100 bar will be investigated. The corrosion of stainless steel in water via electrochemical oxidation leads to the formation of surface iron, nickel and chromium based spinels. Low concentrations of these spinels can be found dissolved in the coolant water. The solubility of magnetite, stainless steels' major corrosion product, in high purity water will be studied at pH 9.5 to 10.5 at

Effect of postreatment on the corrosion behaviour of tartaric-sulphuric anodic films

Energy Technology Data Exchange (ETDEWEB)

Garcia-Rubio, M. [Departamento de Quimica-Fisica Aplicada, Universidad Autonoma de Madrid, 28049 Madrid (Spain); Department of Surface Technologies, Engineering of Materials and Processes, Airbus Spain, Av. John Lennon s/n 28906 Getafe (Spain); Lara, M.P. de [Departamento de Quimica-Fisica Aplicada, Universidad Autonoma de Madrid, 28049 Madrid (Spain); Ocon, P. [Departamento de Quimica-Fisica Aplicada, Universidad Autonoma de Madrid, 28049 Madrid (Spain)], E-mail: pilar.ocon@uam.es; Diekhoff, S. [Fraunhofer-IFAM, Lesumer Heerstrasse 36, 28717 Bremen (Germany); Beneke, M. [Department of Surface Technologies, Engineering of Materials and Processes, Airbus Deutschland, GmbH Hunefeldstr. 1-5, 28199 Bremen (Germany); Lavia, A.; Garcia, I. [Department of Surface Technologies, Engineering of Materials and Processes, Airbus Spain, Av. John Lennon s/n 28906 Getafe (Spain)

2009-08-30

Unclad and clad AA2024 T3 specimens were anodised in a chromium-free tartaric-sulphuric acid bath (TSA) and subsequently postreated by different processes including impregnation in a cold, concentrated chromate solution, Cr-free hot-water sealing, and dichromate hot-water sealing. The purpose of this work is to evaluate the effectiveness of the classical postreatments used in the aircraft industry on the TSA-anodic films and their corrosion resistance behaviour. TSA-anodic films were characterised by scanning electron microscopy (SEM) and their thicknesses were measured by SEM and the eddy current method. Electrochemical impedance spectroscopy (EIS) was used to characterise the barrier and porous layers, and jointly with potentiodynamic polarisation allowed the evaluation of corrosion resistance parameters with immersion time in NaCl solution for anodised and postreated specimens. In all cases the postreatments increased the resistance of the barrier layer against degradation. However, the NaCl electrolyte easily penetrated TSA-anodised porous layers when they were not postreated, while penetration was slightly more difficult in cold-postreated specimens. The effective pore plugging was observed in the sealed TSA specimens resulting in an improved corrosion resistance. On the other hand, unsealed clad AA2024 specimens showed a self-sealing process of the TSA-anodic layer, which was slower for the cold chromate solution-postreated specimens.

Effect of postreatment on the corrosion behaviour of tartaric-sulphuric anodic films

International Nuclear Information System (INIS)

Garcia-Rubio, M.; Lara, M.P. de; Ocon, P.; Diekhoff, S.; Beneke, M.; Lavia, A.; Garcia, I.

2009-01-01

Unclad and clad AA2024 T3 specimens were anodised in a chromium-free tartaric-sulphuric acid bath (TSA) and subsequently postreated by different processes including impregnation in a cold, concentrated chromate solution, Cr-free hot-water sealing, and dichromate hot-water sealing. The purpose of this work is to evaluate the effectiveness of the classical postreatments used in the aircraft industry on the TSA-anodic films and their corrosion resistance behaviour. TSA-anodic films were characterised by scanning electron microscopy (SEM) and their thicknesses were measured by SEM and the eddy current method. Electrochemical impedance spectroscopy (EIS) was used to characterise the barrier and porous layers, and jointly with potentiodynamic polarisation allowed the evaluation of corrosion resistance parameters with immersion time in NaCl solution for anodised and postreated specimens. In all cases the postreatments increased the resistance of the barrier layer against degradation. However, the NaCl electrolyte easily penetrated TSA-anodised porous layers when they were not postreated, while penetration was slightly more difficult in cold-postreated specimens. The effective pore plugging was observed in the sealed TSA specimens resulting in an improved corrosion resistance. On the other hand, unsealed clad AA2024 specimens showed a self-sealing process of the TSA-anodic layer, which was slower for the cold chromate solution-postreated specimens.

Effects of Alloying Elements (Cr, Mn) on Corrosion Properties of Carbon Steel in Synthetic Seawater

International Nuclear Information System (INIS)

Hyun, Youngmin; Kim, Heesan

2016-01-01

Effects of alloying elements, manganese and chromium, on corrosion resistance of carbon steel were examined using weight loss test and electrochemical tests (polarization test and electrochemical impedance spectroscopy (EIS)) in synthetic seawater at 60 ℃. The results from the weight loss test showed that chromium effectively improved corrosion resistance of carbon steel during the entire immersion time, but manganese improved corrosion resistance after the lowered corrosion resistance at the beginnings of immersion. Unlike the weight loss test, the electrochemical tests showed that the corrosion resistance did not increase with immersion time, in all the specimens. This disagreement is explained by the presence of rust involved in electrochemical reaction during electrochemical tests. The analysis of rust with transmission electron microscopy (TEM)−energy dispersive spectroscopy (EDS) showed that the amorphous-like rust layer located at the metal/rust interface with enriched alloying element (Cr, Mn) prevents diffusion of corrosive species into a metal/rust interface effectively, which leads to increased corrosion resistance. The initial corrosion behaviour is also affected by the rust types. In other words, manganese accelerated the formation of spinel oxides, negatively affecting corrosion resistance. Meanwhile, chromium accelerated the formation of goethite but impeded the formation of spinel oxides, positively affecting the corrosion resistance. From the above results, the corrosion resistance of steel is closely related with a rust type.

Effects of Alloying Elements (Cr, Mn) on Corrosion Properties of Carbon Steel in Synthetic Seawater

Energy Technology Data Exchange (ETDEWEB)

Hyun, Youngmin; Kim, Heesan [Hongik University, Sejong (Korea, Republic of)

2016-02-15

Effects of alloying elements, manganese and chromium, on corrosion resistance of carbon steel were examined using weight loss test and electrochemical tests (polarization test and electrochemical impedance spectroscopy (EIS)) in synthetic seawater at 60 ℃. The results from the weight loss test showed that chromium effectively improved corrosion resistance of carbon steel during the entire immersion time, but manganese improved corrosion resistance after the lowered corrosion resistance at the beginnings of immersion. Unlike the weight loss test, the electrochemical tests showed that the corrosion resistance did not increase with immersion time, in all the specimens. This disagreement is explained by the presence of rust involved in electrochemical reaction during electrochemical tests. The analysis of rust with transmission electron microscopy (TEM)−energy dispersive spectroscopy (EDS) showed that the amorphous-like rust layer located at the metal/rust interface with enriched alloying element (Cr, Mn) prevents diffusion of corrosive species into a metal/rust interface effectively, which leads to increased corrosion resistance. The initial corrosion behaviour is also affected by the rust types. In other words, manganese accelerated the formation of spinel oxides, negatively affecting corrosion resistance. Meanwhile, chromium accelerated the formation of goethite but impeded the formation of spinel oxides, positively affecting the corrosion resistance. From the above results, the corrosion resistance of steel is closely related with a rust type.

The influence of yttrium (Y) on the corrosion of Mg-Y binary alloys

International Nuclear Information System (INIS)

Liu Ming; Schmutz, Patrik; Uggowitzer, Peter J.; Song Guangling; Atrens, Andrej

2010-01-01

Research highlights: → The Y-intermetallic can accelerate corrosion and Y can increase the protectiveness of the surface layer. → In 0.1 M NaCl, the corrosion rate of Mg-Y alloys increased with increasing Y due to the Y intermetallic. → In 0.1 M NaCl, there was filiform corrosion. → In 0.1 M Na 2 SO 4 , the corrosion rate of Mg-Y alloys decreased with increasing Y in the range 3-7%Y. → Hydrogen evolution was observed from particular parts of the alloy surface. - Abstract: Corrosion of Mg-Y alloys was studied using electrochemical evaluations, immersion tests and direct observations. There were two important effects. In 0.1 M NaCl, the corrosion rate increased with increasing Y content due to increasing amounts of the Y-containing intermetallic. In 0.1 M Na 2 SO 4 , the corrosion rate decreased with increasing Y content above 3%, attributed to a more protective surface film, despite the intermetallic. The corrosion rate evaluated by electrochemical impedance spectroscopy was somewhat smaller than that evaluated from H evolution as expected from the Mg corrosion mechanism. A mechanism is proposed for filiform corrosion. Direct in situ corrosion observations revealed that a predominant feature was hydrogen evolution from particular parts of the alloy surface.

The effect of zinc addition on PWR corrosion product deposition on zircaloy-4

International Nuclear Information System (INIS)

Walters, W.S.; Page, J.D.; Gaffka, A.P.; Kingsbury, A.F.; Foster, J.; Anderson, A.; Wickenden, D.; Henshaw, J.; Zmitko, M.; Masarik, V.; Svarc, V.

2002-01-01

During the period 1995 to 2001 a programme of loop irradiation tests have been performed to confirm the effectiveness of zinc additions on PWR circuit chemistry and corrosion. The programme included two loop irradiation experiments, and subsequent PIE; the experiments were a baseline test (no added zinc) and a test with added zinc (10 ppb). This paper addresses the findings regarding corrosion product deposition and activation on irradiated Zircaloy-4 surfaces. The findings are relevant to overall corrosion of the reactor primary circuit, the use of zinc as a corrosion inhibitor, and activation and transport of corrosion products. The irradiation experience provides information on the equilibration of the loop chemistry, with deliberate injection of zinc. The PIE used novel and innovative techniques (described below) to obtain samples of the oxide from the irradiated Zircaloy. The results of the PIE, under normal chemistry and zinc chemistry, indicate the effect of zinc on the deposition and activation of corrosion products on Zircaloy. It was found that corrosion product deposition on Zircaloy is enhanced by the addition of zinc (but corrosion product deposition on other materials was reduced in the presence of zinc). Chemical analysis and radioisotope gamma counting results are presented, to interpret the findings. A computer model has also been used to simulate the corrosion product deposition and activation, to assist in the interpretation of the results. (authors)

Evaluation of corrosive behavior of SAE 5155 by corrosion environment

International Nuclear Information System (INIS)

An, Jae Pil; Park, Keyung Dong

2005-01-01

In this study, the influence of shot peening and corrosive condition for corrosion property was investigated on immersed in 3.5% NaCl, 10% HNO 3 + 3% HF, 6% FeCl 3 . The immersion test was performed on two kinds of specimen. The immersion periods was performed 30days. Corrosion potential, weight loss were investigated from experimental results. From test results, the effect of shot peening on the corrosion was evaluated

The effect of conditioning agents on the corrosive properties of molten urea

Energy Technology Data Exchange (ETDEWEB)

Nichols, D E; Nguyen, D T; Norton, M M; Parker, B R; Daniels, L E

1991-01-01

From the process case histories of the failure of several heat exchanger tube bundles, it was revealed that molten urea containing lignosulfonate as a granulation conditioning-hardening agent (Urea LS[trademark]) is corrosive to Types 304 and 316 stainless steel. The results of field and laboratory immersion corrosion tests indicated that the corrosivity of molten urea is strongly dependent on the process temperature rather than the conditioner composition. At temperatures below 295F, molten Urea LS[trademark] is not aggressive to these stainless steels. However, at temperatures above 300F, the corrosion of these stainless steels is extremely severe. The corrosion rate of Types 304, 304L, 316, and 316L is as high as hundreds of mils per year. The corrosion mechanism tends to be more general than localized. The results of the laboratory corrosion test also revealed that among alloying elements, copper is detrimental to corrosion resistance of stainless steel exposed to molten Urea LS[trademark], chromium is the most beneficial, and nickel has only a minor effect. Thus, copper-free and chromium stainless steels have superior corrosion resistance to the molten Urea LS[trademark] at a wide range of temperatures up to 345F.

The effect of corrosion on the structural reliability of steel offshore structures

International Nuclear Information System (INIS)

Melchers, Robert E.

2005-01-01

This paper considers essential theoretical concepts and data requirements for engineering structural reliability assessment suitable for the estimation of the safety and reliability of corroding ships, offshore structures and pipelines. Such infrastructure operates in a harsh environment. Allowance must be made for structural deterioration since protective measures such as paint coatings, galvanizing or cathodic protection may be ineffective. Reliability analysis requires accurate engineering models for the description and prediction of material corrosion loss and for the maximum depth of pitting. New probability-based models for both these forms of corrosion have been proposed recently and calibrated against a wide range of data. The effects of water velocity and of water pollution are reviewed and compared with recently reported field data for a corrosion at an offshore oil platform. The data interpreted according to the model show good correlation when allowance is made for the season of first immersion and the adverse effects of seawater velocity and of water pollution. An example is given to illustrate the application of reliability analysis to a pipeline subject to pitting corrosion. An important outcome is that good quality estimation of the longer-term probability of loss of structural integrity requires good modelling of the longer-term corrosion behaviour. This is usually associated with anaerobic corrosion. As a result, it cannot be extrapolated from data for short-term corrosion as this is associated with aerobic corrosion conditions

The effect of corrosion on the structural reliability of steel offshore structures

Energy Technology Data Exchange (ETDEWEB)

Melchers, Robert E. [Centre for Infrastructure Performance and Reliability, Department of Civil, Surveying and Environmental Engineering, School of Engineering, University of Newcastle, University Drive, Callaghan NSW 2300 (Australia)]. E-mail: rob.melchers@newcastle.edu.au

2005-10-01

This paper considers essential theoretical concepts and data requirements for engineering structural reliability assessment suitable for the estimation of the safety and reliability of corroding ships, offshore structures and pipelines. Such infrastructure operates in a harsh environment. Allowance must be made for structural deterioration since protective measures such as paint coatings, galvanizing or cathodic protection may be ineffective. Reliability analysis requires accurate engineering models for the description and prediction of material corrosion loss and for the maximum depth of pitting. New probability-based models for both these forms of corrosion have been proposed recently and calibrated against a wide range of data. The effects of water velocity and of water pollution are reviewed and compared with recently reported field data for a corrosion at an offshore oil platform. The data interpreted according to the model show good correlation when allowance is made for the season of first immersion and the adverse effects of seawater velocity and of water pollution. An example is given to illustrate the application of reliability analysis to a pipeline subject to pitting corrosion. An important outcome is that good quality estimation of the longer-term probability of loss of structural integrity requires good modelling of the longer-term corrosion behaviour. This is usually associated with anaerobic corrosion. As a result, it cannot be extrapolated from data for short-term corrosion as this is associated with aerobic corrosion conditions.

Corrosion and impedance studies on magnesium alloy in oxalate solution

Energy Technology Data Exchange (ETDEWEB)

Fekry, A.M., E-mail: hham4@hotmail.com [Chemistry Department, Faculty of Science, Cairo University, Gamaa Street, Giza 12613 (Egypt); Tammam, Riham H. [Chemistry Department, Faculty of Science, Cairo University, Gamaa Street, Giza 12613 (Egypt)

2011-06-15

Highlights: > Corrosion behavior of AZ91E alloy was investigated in 0.1 M Na{sub 2}C{sub 2}O{sub 4} containing different additives as Br{sup -}, Cl{sup -} or Silicate. > The corrosion rate of 0.1 M oxalate solution containing silicate ion is lower than the blank (0.1 M Na{sub 2}C{sub 2}O{sub 4}). This was confirmed by scanning electron microscope (SEM) observations. > For the other added ions Br{sup -} or Cl{sup -}, the corrosion rate is higher than the blank. - Abstract: Corrosion behavior of AZ91E alloy was investigated in oxalate solution using potentiodynamic polarization and electrochemical impedance measurements (EIS). The effect of oxalate concentration was studied, where the corrosion rate increases with increasing oxalate concentration. The effect of added ions (Br{sup -}, Cl{sup -} or SiO{sub 3}{sup 2-}) on the electrochemical behavior of magnesium alloy in 0.1 M Na{sub 2}C{sub 2}O{sub 4} solution at 298 K, was investigated. It was found that the corrosion rate of 0.1 M oxalate solution containing silicate ion is lower than the blank (0.1 M Na{sub 2}C{sub 2}O{sub 4}). This was confirmed by scanning electron microscope (SEM) observations. However, for the other added ions Br{sup -} or Cl{sup -}, the corrosion rate is higher than the blank.

Erosion-corrosion

International Nuclear Information System (INIS)

Aghili, B.

1999-05-01

A literature study on erosion-corrosion of pipings in the nuclear industry was performed. Occurred incidents are reviewed, and the mechanism driving the erosion-corrosion is described. Factors that influence the effect in negative or positive direction are treated, as well as programs for control and inspection. Finally, examples of failures from databases on erosion-corrosion are given in an attachment

Effect of Iron-Containing Intermetallic Particles on the Corrosion Behaviour of Aluminium

DEFF Research Database (Denmark)

Ambat, Rajan

2006-01-01

The effect of heat treatment on the corrosion behaviour of binary Al-Fe alloys containing iron at levels between 0.04 and 0.42 wt.% was investigated by electrochemical measurements in both acidic and alkaline chloride solutions. Comparing solution heat-treated and quenched materials with samples...... with {100} facets, and are observed to contain numerous intermetallic particles. Fine facetted filaments also radiate out from the periphery of pits. The results demonstrate that the corrosion of "pure" 99.96% Al is thus dominated by the role of iron, which is the main impurity, and its electrochemical...... that had been subsequently annealed to promote precipitation of Al3Fe intermetallic particles, it was found that annealing increases both the cathodic and anodic reactivity. The increased cathodic reactivity is believed to be directly related to the increased available surface area of the iron...

The Effects of Corrosive Chemicals on Corrosion Rate of Steel Reinforcement Bars: II. Swamp Sludges

Directory of Open Access Journals (Sweden)

Henki Ashadi

2010-10-01

Full Text Available A polluted environment will influence the building age. The objective of this research was to find out the influence of corrosive chemicals within the sludge swamp area with the corrosion rate of steel concrete. Corrosion in steel concrete usually occur in acid area which contain of SO42-, Cl- and NO3-. The research treatment used by emerging ST 37 andST 60 within 60 days in 'polluted' sludge swamp area. Three variation of 'polluted' swamp sludge were made by increasing the concentration a corrosive unsure up to 1X, 5X and 10X. The corrosion rate measured by using an Immersion Method. The result of Immersion test showed that sulphate had a greatest influence to corrosion rate of ST 37 and ST 60 and followed by chloride and nitrate. Corrosion rate value for ST 37 was 17.58 mpy and for ST 60 was 12.47 mpy.

Effects of Specimen Diameters on the Distribution of Corrosion Fatigue Cracks

OpenAIRE

石原, 外美; 塩澤, 和章; 宮尾, 嘉寿

1988-01-01

The distribution of corrosion fatigue cracks observed on the un-notched round specimen surface differs with specimen diameter, especially in the low stress amplitude region. At a constant fatigue life ratio, many long cracks are initiated on the larger specimen, 12 mm (diameter), in comparison with the smaller specimen, 6 mm (diameter). On the other hand, in the high stress amplitude region of corrosion fatigue and fatigue in laboratory air, the distribution of cracks during the fatigue proce...

Prediction of reinforcement corrosion using corrosion induced cracks width in corroded reinforced concrete beams

International Nuclear Information System (INIS)

Khan, Inamullah; François, Raoul; Castel, Arnaud

2014-01-01

This paper studies the evolution of reinforcement corrosion in comparison to corrosion crack width in a highly corroded reinforced concrete beam. Cracking and corrosion maps of the beam were drawn and steel reinforcement was recovered from the beam to observe the corrosion pattern and to measure the loss of mass of steel reinforcement. Maximum steel cross-section loss of the main reinforcement and average steel cross-section loss between stirrups were plotted against the crack width. The experimental results were compared with existing models proposed by Rodriguez et al., Vidal et al. and Zhang et al. Time prediction models for a given opening threshold are also compared to experimental results. Steel cross-section loss for stirrups was also measured and was plotted against the crack width. It was observed that steel cross-section loss in the stirrups had no relationship with the crack width of longitudinal corrosion cracks. -- Highlights: •Relationship between crack and corrosion of reinforcement was investigated. •Corrosion results of natural process and then corresponds to in-situ conditions. •Comparison with time predicting model is provided. •Prediction of load-bearing capacity from crack pattern was studied

Effects of Friction Stir Welding on Corrosion Behaviors of AA2024-T4 Aluminum Alloy

Directory of Open Access Journals (Sweden)

Ales Steve Korakan

2017-01-01

Full Text Available In this work, the corrosion behavior of welded joints of AA2024-T4 Al alloy produced by friction stir welding process has been investigated. Tests were performed in an aerated 3.5% NaCl aqueous solution with pH = 7 at 20±2°C. Corrosion rate and corrosion morphology of weld regions were evaluated and compared to those of the parent metal. The microstructure of weld nugget, thermomechanical affected zone, heated affected zone, and parent metal were analyzed using scanning electron microscopy and energy dispersive spectroscopy. It was observed that corrosion initiated at FSW related spots and the sizes of local corrosion increased with time.

Corrosion of conductive polypyrrole: Effects of environmental factors, electrochemical stimulation, and doping anions

International Nuclear Information System (INIS)

Qi Kai; Qiu Yubing; Chen Zhenyu; Guo Xingpeng

2012-01-01

Highlights: ► Corrosive galvanic cells form on PPy film with the electrochemical reduction of O 2. ► Suitable electrochemical stimulation can inhibit the PPy’s corrosion. ► PPy film doped with larger sized anions has better corrosion resistance performance. - Abstract: The effects of environmental factors, electrochemical stimulation, and doping anions on the corrosion behaviour of conductive polypyrrole (PPy) films in alkaline aqueous media were studied with cyclic voltammetry, Fourier transform infrared spectroscopy, and X-ray photoelectron spectroscopy. High concentrations of electrolyte, low dissolved oxygen and low temperatures enhance the stability of PPy. Polarising PPy at a negative potential inhibits its corrosion obviously. PPy doped with large counter anions shows better corrosion resistance than PPy doped with small counter ions. The possible mechanism involved in PPy corrosion process is discussed.

The effect of urea on the corrosion behavior of different dental alloys.

Science.gov (United States)

Geckili, Onur; Bilhan, Hakan; Bilgin, Tayfun; Anthony von Fraunhofer, J

2012-01-01

Intraoral corrosion of dental alloys has biological, functional, and esthetic consequences. Since it is well known that the salivary urea concentrations undergo changes with various diseases, the present study was undertaken to determine the effect of salivary urea concentrations on the corrosion behavior of commonly used dental casting alloys. Three casting alloys were subjected to polarization scans in synthetic saliva with three different urea concentrations. Cyclic polarization clearly showed that urea levels above 20 mg/100 ml decreased corrosion current densities, increased the corrosion potentials and, at much higher urea levels, the breakdown potentials. The data indicate that elevated urea levels reduced the corrosion susceptibility of all alloys, possibly through adsorption of organics onto the metal surface. This study indicates that corrosion testing performed in sterile saline or synthetic saliva without organic components could be misleading.

Corrosion of alloy 22 in phosphate ions effect and chloride containing solutions

International Nuclear Information System (INIS)

Carranza, Ricardo M.

2009-01-01

Alloy 22 belongs to Ni-Cr-Mo family. This alloy resists the most aggressive environments for industrial applications, in oxidizing as well as reducing conditions, because exhibits an excellent uniform and localized corrosion resistance in aqueous solution. Because of its outstanding corrosion resistant, this alloy is one of the candidate to be considered for the outer shell of the canister that would contain high level radioactive nuclear wastes in a geological repository. The aim of this work is to study ion phosphate influence over Alloy 22 corrosion behavior under aggressive conditions, such as high temperature and high ion chloride concentration, where this material might be susceptible to crevice corrosion. Two different types of samples were used: cylinder specimens for uniform corrosion behavior studies and Prismatic Crevice Assembly (PCA) specimens for localized corrosion studies. Electrochemical tests were performed in deaerated aqueous solution of 1 M NaCl and 1 M NaCl with different phosphate additions at 90 C degrees and pH near neutral. The anodic film and corrosion products obtained were studied by SEM/EDS. Cyclic Potentiodynamic Polarization (CPP) curves obtained for uniform corrosion studies, showed an increase of the passivity range in phosphate containing solutions. The passive current value was 1 μA/cm 2 approximately in all the tests. PCA electrochemical tests, that combined a CPP with a potentiostatic polarization step for 2 hours in between the forward and reverse scan, showed crevice corrosion development in some cases. The repassivation potential value, determined by the intersection of the forward and the reverse scan, increased with phosphate addition. A complete crevice corrosion inhibition effect was found for phosphate concentration higher than 0.3 M. These results indicate that the passivity potential range depend on phosphate presence and might be related with the incorporation of the anion in the passive film. Results of the tests

Review on stress corrosion and corrosion fatigue failure of centrifugal compressor impeller

Science.gov (United States)

Sun, Jiao; Chen, Songying; Qu, Yanpeng; Li, Jianfeng

2015-03-01

Corrosion failure, especially stress corrosion cracking and corrosion fatigue, is the main cause of centrifugal compressor impeller failure. And it is concealed and destructive. This paper summarizes the main theories of stress corrosion cracking and corrosion fatigue and its latest developments, and it also points out that existing stress corrosion cracking theories can be reduced to the anodic dissolution (AD), the hydrogen-induced cracking (HIC), and the combined AD and HIC mechanisms. The corrosion behavior and the mechanism of corrosion fatigue in the crack propagation stage are similar to stress corrosion cracking. The effects of stress ratio, loading frequency, and corrosive medium on the corrosion fatigue crack propagation rate are analyzed and summarized. The corrosion behavior and the mechanism of stress corrosion cracking and corrosion fatigue in corrosive environments, which contain sulfide, chlorides, and carbonate, are analyzed. The working environments of the centrifugal compressor impeller show the behavior and the mechanism of stress corrosion cracking and corrosion fatigue in different corrosive environments. The current research methods for centrifugal compressor impeller corrosion failure are analyzed. Physical analysis, numerical simulation, and the fluid-structure interaction method play an increasingly important role in the research on impeller deformation and stress distribution caused by the joint action of aerodynamic load and centrifugal load.

Effect of Acidic Water on Strength, Durability and Corrosion of ...

African Journals Online (AJOL)

In this study, specimens of 108 cubes (150 mm x 150 mm x 150 mm), 36 cylinders (300 mm x 150 mm), and 72 cylinders (102 mm x 51 mm) were cast and cured in percentages of NaCl added water to find the workability, strength, durability and corrosion resistance characteristics concrete. The effect of corrosion of steel in ...

Penetration of corrosion products and corrosion-induced cracking in reinforced cementitious materials

DEFF Research Database (Denmark)

Michel, Alexander; Pease, Brad J.; Peterova, Adela

2014-01-01

This paper describes experimental investigations on corrosion-induced deterioration in reinforced cementitious materials and the subsequent development and implementation of a novel conceptual model. Rejnforced mortar specimens of varying water-to-cement ratios were subjected to current-induced c......This paper describes experimental investigations on corrosion-induced deterioration in reinforced cementitious materials and the subsequent development and implementation of a novel conceptual model. Rejnforced mortar specimens of varying water-to-cement ratios were subjected to current......-dependent concentrations of corrosion products averaged through the specimen thickness. Digital image correlation (DIC) was used to measure corrosion-induced deformations including deformations between steel and cementitious matrix as well as formation and propagation of corrosion-induced cracks. Based on experimental...... observations, a conceptual model was developed to describe the penetration of solid corrosion products into capillary pores of the cementitious matrix. Only capillary pores within a corrosion accommodating region (CAR), i.e. in close proximity of the steel reinforcement, were considered accessible...

Surface layer effects on waste glass corrosion

International Nuclear Information System (INIS)

Feng, X.

1993-01-01

Water contact subjects waste glass to chemical attack that results in the formation of surface alteration layers. Two principal hypotheses have been advanced concerning the effect of surface alteration layers on continued glass corrosion: (1) they act as a mass transport barrier and (2) they influence the chemical affinity of the glass reaction. In general, transport barrier effects have been found to be less important than affinity effects in the corrosion of most high-level nuclear waste glasses. However, they can be important under some circumstances, for example, in a very alkaline solution, in leachants containing Mg ions, or under conditions where the matrix dissolution rate is very low. The latter suggests that physical barrier effect may affect the long-term glass dissolution rate. Surface layers influence glass reaction affinity through the effects of the altered glass and secondary phases on the solution chemistry. The reaction affinity may be controlled by various precipitates and crystalline phases, amorphous silica phases, gel layer, or all the components of the glass. The surface alteration layers influence radionuclide release mainly through colloid formation, crystalline phase incorporation, and gel layer retention. This paper reviews current understanding and uncertainties

Effects of laser shock processing on electrochemical corrosion resistance of ANSI 304 stainless steel weldments after cavitation erosion

International Nuclear Information System (INIS)

Zhang, L.; Zhang, Y.K.; Lu, J.Z.; Dai, F.Z.; Feng, A.X.; Luo, K.Y.; Zhong, J.S.; Wang, Q.W.; Luo, M.; Qi, H.

2013-01-01

Highlights: ► Weldments were done with laser shock processing impacts after cavitation erosion. ► Laser shock processing enhanced the erosion and corrosion resistance of weldments. ► Tensile residual stress and surface roughness decreased by laser shock processing. ► Microstructure was observed to explain the improvement by laser shock processing. ► Obvious passivation areas occurred with laser shock processing impacts. - Abstract: Effects of laser shock processing (LSP) on electrochemical corrosion resistance of weldments after cavitation erosion were investigated by X-ray diffraction (XRD) technology, scanning electron microscope (SEM), roughness tester and optical microscope (OM). Some main factors to influence erosion and corrosion of weldments, residual stresses, surface roughness, grain refinements and slip, were discussed in detail. Results show that LSP impacts can induce compressive residual stresses, decrease surface roughness, refine grains and generate the slip. Thus, the erosion and corrosion resistance with LSP impacts is improved.

Waterside corrosion of zirconium alloys in nuclear power plants

International Nuclear Information System (INIS)

Jeong, Yong Hwan; Baek, B. J.; Park, S. Y. and others

1999-08-01

The overview of corrosion and hydriding behaviors of Zr-based alloy under the conditions of the in-reactor service and in the absence of irradiation is introduced in this report. The metallurgical characteristics of Zr-based alloys and the thermo-mechanical treatments on the microstructures and the textures in the manufacturing process for fuel cladding are also introduced. The factors affecting the corrosion of Zr alloy in reactor are summarized. And the corrosion mechanism and hydrogen up-take are discussed based on the laboratory and in-reactor results. The phenomenological observations of zirconium alloy corrosion in reactors are summarized and the models of in-reactor corrosion are exclusively discussed. Finally, the effects of irradiation on the corrosion process in Zr alloy were investigated mainly based on the literature data. (author). 538 refs., 26 tabs., 105 figs

Analysis of corrosion in petroleum pipeline by laser shearography

International Nuclear Information System (INIS)

Mohd Yusnisyam Yusof; Wan Saffiey Wan Abdullah; Khairul Anuar Mohd Salleh; Ahmad Nasruddin Ahmad Puad

2008-08-01

This paper aims at assessing of the corrosion defects in standard petroleum pipelines by using shearography method. Shearography technique reveals the stress-affected zone due to additional loading which utilized the laser speckle correlation on the subject inspected. In this study, the artificial corroded pipeline is modeled by different of corrosion depth and width. The pressure was subjected into the 7 mm thickness pipe wall to form an internal air pressure as the loading mechanism. The study shows that change of internal pressure is very effective mechanism to reveal corrosion activity in the pipe. The speckle correlation for corrosion of more than 3 mm depth with ΔP≤0.24 MPa can clearly be observed. For comparison the Radiography Technique is used to correlate the depth, size and shape of the corrosion and finally the location of corrosion area. (Author)

Current state of knowledge in radiolysis effects on spent fuel corrosion

International Nuclear Information System (INIS)

Christensen, H.; Sunder, S.

1998-09-01

Literature data on the effect of water radiolysis products on spent fuel oxidation and dissolution have been reviewed. Effects of γ-radiolysis, α-radiolysis and dissolved O 2 or H 2 O 2 in unirradiated solutions have been discussed separately. Also the effect of carbonate in γ-irradiated solutions and radiolysis effects on leaching of spent fuels have been reviewed. In addition a radiolysis model for calculation of corrosion rates of UO 2 , presented previously, has been discussed. The model has been shown to give a good agreement between calculated and measured corrosion rates in the case of γ-radiolysis and in unirradiated solutions of dissolved oxygen or hydrogen peroxide. The model has failed to predict the results of α-radiolysis. In a recent study it was shown that the model gave a good agreement with measured corrosion rates of spent fuel exposed in deionized water

The effect of heat treatments on the corrosion behavior of Zircaloy-4

International Nuclear Information System (INIS)

Zhou Bangxin; Zhao Wenjin; Miao Zhi; Pan Shufang; Li Cong; Jiang Yourong

1996-06-01

The effect of penultimate annealing temperature and cooling rate on the corrosion behavior of Zircaloy-4 cladding tube has been investigated. Both nodular corrosion and uniform corrosion resistance can be improved obviously after changing the heat treatment from the original annealing at 650 degree C to quenching from 830 degree C (upper temperature of alpha phase region or lower temperature of beta phase region). Although the nodular corrosion resistance can be improved obviously after quenching from beta phase, there was a second transition in the variation between weight gain and exposure time, which shows a poor uniform corrosion resistance after a long exposure time during the autoclave tests. The main factor of affecting corrosion behavior is the solid solution contents of Fe and Cr in alpha zirconium rather than the size of second phase particles. About 200 μg/g Fe and Cr super saturated solid solution in alpha zirconium could get good uniform and nodular corrosion resistance, but much more solid solution contents of Fe and Cr in alpha zirconium could bring about a trend toward poor uniform corrosion resistance for long-term exposure time. (14 refs., 10 figs., 1 tab.)

Effect of Al and Ce oxide layers electrodeposited on OC4004 stainless steel on its corrosion characteristics in acid media

International Nuclear Information System (INIS)

Stoyanova, E.; Nikolova, D.; Stoychev, D.; Stefanov, P.; Marinova, T.

2006-01-01

The changes in the corrosion characteristics of stainless steel OC4004 in 0.1 M HNO 3 after electrodeposition of thin Al and Ce oxide films on it has been investigated. The Ce 2 O 3 -CeO 2 layers have been found to possess a pronounced stabilizing effect on the steel passive state and on its corrosion resistance, respectively, whereas the Al 2 O 3 layers do not improve considerably the corrosion behaviour of the SS/Al 2 O 3 system. A twice-lower corrosion current was observed with a ternary SS/Al 2 O 3 /Ce 2 O 3 -CeO 2 system in the passive region, while the zones of potentials, where the steel is in a stable passive state, are not changed. The obtained results permit the assumption that the cerium oxides layer acts as an effective cathode playing a determining role with respect to the improvement of the corrosion behavior of the steel. It has been concluded that when the SS/Al 2 O 3 /Ce 2 O 3 -CeO 2 system is used in media containing nitric acid, the corrosion will proceed at potentials where the passive state of steel would not be disturbed

Corrosion and corrosion fatigue of airframe aluminum alloys

Science.gov (United States)

Chen, G. S.; Gao, M.; Harlow, D. G.; Wei, R. P.

1994-01-01

Localized corrosion and corrosion fatigue crack nucleation and growth are recognized as degradation mechanisms that effect the durability and integrity of commercial transport aircraft. Mechanically based understanding is needed to aid the development of effective methodologies for assessing durability and integrity of airframe components. As a part of the methodology development, experiments on pitting corrosion, and on corrosion fatigue crack nucleation and early growth from these pits were conducted. Pitting was found to be associated with constituent particles in the alloys and pit growth often involved coalescence of individual particle-nucleated pits, both laterally and in depth. Fatigue cracks typically nucleated from one of the larger pits that formed by a cluster of particles. The size of pit at which fatigue crack nucleates is a function of stress level and fatigue loading frequency. The experimental results are summarized, and their implications on service performance and life prediction are discussed.

Corrosion resistance of Ni-Cr-Mo alloys. Chemical composition and metallurgical condition's effects

International Nuclear Information System (INIS)

Zadorozne, N.S.; Rebak, Raul B.

2009-01-01

Ni-Cr-Mo alloys offer an outstanding corrosion resistance in a wide variety of highly-corrosive environments. This versatility is due to the excellent performance of nickel in hot alkaline solutions and the beneficial effect of chromium and molybdenum in oxidizing and reducing conditions, respectively. Alloy C-22 (22 % Cr-13 % Mo-3% W) is a well known versatile member of this family. Due to its excellent corrosion resistance in a wide variety of environments, Alloy C-22 has been selected for the fabrication of the corrosion-resistant outer shell of the high-level nuclear waste container. The increasing demand of the industry for corrosion resistant alloys with particular properties of corrosion and mechanical resistance has led to the development of new alloys. Alloy C-22HS (Ni-21 % Cr-17 % Mo) is a new high-strength corrosion resistant material recently developed and introduced into the market. This alloy provides a corrosion resistance comparable with that of other C-type alloys, and it can also be age hardened to effectively double its yield strength. HASTELLOY HYBRID-BC1 (Ni-22 % Mo-15 % Cr) is a new development intended for filling the gap between Ni-Mo and Ni-Cr-Mo alloys. This novel alloy is able to withstand HCl and H 2 SO 4 , even in the presence of dissolved oxygen and other oxidizing species. Its resistance to chloride-induced pitting corrosion, crevice corrosion and stress corrosion cracking is also remarkable. Thermal aging of Ni-Cr-Mo alloys leads to microstructure changes depending on the temperature range and exposure time at temperature. A Long Range Ordering (LRO) reaction can occur in the range of 350 C degrees to 600 C degrees, producing an ordered Ni 2 (Cr,Mo) phase. This ordering reaction does not seem to affect the corrosion resistance and produces only a slight loss in ductility. LRO transformation is homogeneous and has proven to be useful to fabricate the age-hard enable Alloy C22-HS. Tetrahedral Close Packed (TCP) phases, like μ, σ and

General Corrosion and Localized Corrosion of Waste Package Outer Barrier

Energy Technology Data Exchange (ETDEWEB)

Farmer, J.C.; McCright, R.D.

2000-01-28

Alloy 22 is an extremely Corrosion Resistant Material, with a very stable passive film. Based upon exposures in the LTCTF, the GC rates of Alloy 22 are typically below the level of detection, with four outliers having reported rates up to 0.75 #mu#m per year. In any event, over the 10,000 year life of the repository, GC of the Alloy 22 (assumed to be 2 cm thick) should not be life limiting. Because measured corrosion potentials are far below threshold potentials, localized breakdown of the passive film is unlikely under plausible conditions, even in SSW at 120 deg C. The pH in ambient-temperature crevices formed from Alloy 22 have been determined experimentally, with only modest lowering of the crevice pH observed under plausible conditions. Extreme lowering of the crevice pH was only observed under situations where the applied potential at the crevice mouth was sufficient to result in catastrophic breakdown of the passive film above the threshold potential in non-buffered conditions not characteristic of the Yucca Mountain environment. In cases where naturally ocurring buffers are present in the crevice solution, little or no lowering of the pH was observed, even with significant applied potential. With exposures of twelve months, no evidence of crevice corrosion has been observed in SDW, SCW and SAW at temperatures up to 90 deg C. An abstracted model has been presented, with parameters determined experimentally, that should enable performance assessment to account for the general and localized corrosion of this material. A feature of this model is the use of the materials specification to limit the range of corrosion and threshold potentials, thereby making sure that substandard materials prone to localized attack are avoided. Model validation will be covered in part by a companion SMR on abstraction of this model.

Quantitative assessment of the effect of corrosion product buildup on occupational exposure

International Nuclear Information System (INIS)

Divine, J.R.

1982-10-01

The program was developed to provide a method for predicting occupational exposures caused by the deposition of radioactive corrosion products outside the core of the primary system of an operating power reactor. This predictive capability will be useful in forecasting total occupational doses during maintenance, inspection, decontamination, waste treatment, and disposal. In developing a reliable predictive model, a better understanding of the parameters important to corrosion product film formation, corrosion product transport, and corrosion product film removal will be developed. This understanding can lead to new concepts in reactor design to minimize the buildup and transport of radioactive corrosion products or to improve methods of operation. To achieve this goal, three objectives were established to provide: (1) criteria for acceptable coolant sampling procedures and sampling equipment that will provide data which will be used in the model development; (2) a quantitative assessment of the effect of corrosion product deposits on occupational exposure; and (3) a model which describes the influence of flow, temperature, coolant chemistry, construction materials, radiation, and other operating parameters on the transport and buildup of corrosion products

Atmospheric-Induced Stress Corrosion Cracking of Grade 2205 Duplex Stainless Steel—Effects of 475 °C Embrittlement and Process Orientation

Directory of Open Access Journals (Sweden)

Cem Örnek

2016-07-01

Full Text Available The effect of 475 °C embrittlement and microstructure process orientation on atmospheric-induced stress corrosion cracking (AISCC of grade 2205 duplex stainless steel has been investigated. AISCC tests were carried out under salt-laden, chloride-containing deposits, on U-bend samples manufactured in rolling (RD and transverse directions (TD. The occurrence of selective corrosion and stress corrosion cracking was observed, with samples in TD displaying higher propensity towards AISCC. Strains and tensile stresses were observed in both ferrite and austenite, with similar magnitudes in TD, whereas, larger strains and stresses in austenite in RD. The occurrence of 475 °C embrittlement was related to microstructural changes in the ferrite. Exposure to 475 °C heat treatment for 5 to 10 h resulted in better AISCC resistance, with spinodal decomposition believed to enhance the corrosion properties of the ferrite. The austenite was more susceptible to ageing treatments up to 50 h, with the ferrite becoming more susceptible with ageing in excess of 50 h. Increased susceptibility of the ferrite may be related to the formation of additional precipitates, such as R-phase. The implications of heat treatment at 475 °C and the effect of process orientation are discussed in light of microstructure development and propensity to AISCC.

Effect of Cu addition on microstructure and corrosion behavior of spray-deposited Zn–30Al alloy

International Nuclear Information System (INIS)

Wang Feng; Xiong Baiqing; Zhang Yongan; Liu Hongwei; Li Zhihui; Li Xiwu; Qu Chu

2012-01-01

Highlights: ► Zn–30Al–xCu alloys were synthesized by the spray atomization and deposition technique. ► Immersion test and electrochemical measurements have been used to estimate the corrosion rate and the behavior. ► The result indicates that the 1 wt.% Cu addition displays superior corrosion resistance. - Abstract: In this study, one binary Zn–30Al and three ternary Zn–30Al–Cu alloys were synthesized by the spray atomization and deposition technique. The microstructures of the spray-deposited alloys were investigated by means of scanning electron microscope (SEM), transmission electron microscope (TEM), X-ray diffraction (XRD). Immersion test, potentiodynamic polarization and electrochemical impedance measurements have been used to estimate the corrosion rate and the behavior. The results indicate that the 1 wt.% Cu addition to spray-deposited Zn–30Al alloy does not make significant change in microstructure. However, with the 2, 4 wt.% Cu additions to the alloy, some ε-CuZn 4 compounds with particle or irregular shapes were observed on the grain boundaries in the microstructures. Immersion test and electrochemical measurements confirmed that the 1 wt.% Cu addition displays superior corrosion resistance, whereas the 2, 4 wt.% Cu additions have a baneful effect on the corrosion behavior.

The Effects of Alloy Chemistry on Localized Corrosion of Austenitic Stainless Steels

Science.gov (United States)

Sapiro, David O.

This study investigated localized corrosion behavior of austenitic stainless steels under stressed and unstressed conditions, as well as corrosion of metallic thin films. While austenitic stainless steels are widely used in corrosive environments, they are vulnerable to pitting and stress corrosion cracking (SCC), particularly in chloride-containing environments. The corrosion resistance of austenitic stainless steels is closely tied to the alloying elements chromium, nickel, and molybdenum. Polarization curves were measured for five commercially available austenitic stainless steels of varying chromium, nickel, and molybdenum content in 3.5 wt.% and 25 wt.% NaCl solutions. The alloys were also tested in tension at slow strain rates in air and in a chloride environment under different polarization conditions to explore the relationship between the extent of pitting corrosion and SCC over a range of alloy content and environment. The influence of alloy composition on corrosion resistance was found to be consistent with the pitting resistance equivalent number (PREN) under some conditions, but there were also conditions under which the model did not hold for certain commercial alloy compositions. Monotonic loading was used to generate SCC in in 300 series stainless steels, and it was possible to control the failure mode through adjusting environmental and polarization conditions. Metallic thin film systems of thickness 10-200 nm are being investigated for use as corrosion sensors and protective coatings, however the corrosion properties of ferrous thin films have not been widely studied. The effects of film thickness and substrate conductivity were examined using potentiodynamic polarization and scanning vibrating electrode technique (SVET) on iron thin films. Thicker films undergo more corrosion than thinner films in the same environment, though the corrosion mechanism is the same. Conductive substrates encourage general corrosion, similar to that of bulk iron

Effect of water impurities on stress corrosion cracking in a boiling water reactor

International Nuclear Information System (INIS)

Ljungbery, L.G.; Cubicciotti, D

1985-01-01

A series of stress corrosion tests, including corrosion potential and water chemistry measurements, has been performed in the Swedish Ringhals-1 boiling water reactor. Tests have been run under reactor start-up and reactor power operation with normal reactor water conditions and with alternate water chemistry in which hydrogen is added to the feedwater to suppress stress corrosion cracking. During one alternate water chemistry test, there was significant intergranular corrosion cracking of sensitized stainless specimens. It is shown that nitrate and sulfate, arising from an accidental resin intrusion, are likely causes. Nitrate increases the oxidizing power of the water, and sulfate enhances cracking under oxidizing conditions. During another test under start-up conditions, enhanced transgranular stress corrosion cracking in low alloy steels and possibly initiation of cracking in a nickel base alloy was observed as a result of resin intrusion into the reactor water. The intrusion produced acid and sulfate, which are believed to enhance hydrogen cracking conditions

The corrosion of Zircaloy-4 fuel cladding in pressurized water reactors

International Nuclear Information System (INIS)

Van Swam, L.F.P.; Shann, S.H.

1991-01-01

This paper reports on the effects of thermo-mechanical processing of cladding on the corrosion of Zircaloy-4 in commercial PWRs that have been investigated. Visual observations and nondestructive measurements at poolside, augmented by observations in the hot cell, indicate that the initial black oxide transforms into a grey or tan later white oxide layer at a thickness of 10 to 15 μm independent of the thermal processing history of the tubing. At an oxide layer thickness of 60 to 80 μm, the oxide may spall depending somewhat on the particular oxide morphology formed and possibly on the frequency of power and temperature changes of the fuel rods. Because spalling of oxide lowers the metal-to-oxide interface temperature of fuel rods, it reduces the corrosion rate and is beneficial from that point of view. To determine the effect of thermo-mechanical processing on in-reactor corrosion of Zircaloy-4, oxide thickness measurements at poolside and in the hot cell have been analyzed with the MATPRO corrosion model. A calibrated corrosion parameter in this model provides a measure of the corrosion susceptibility of the Zircaloy-4 cladding. It was found necessary to modify the MATPRO equations with a burnup dependent term to obtain a near constant value of the corrosion parameter over a burnup range of approximately 10 to 45 MWd/kgU. Different calculational tests were performed to confirm that the modified model accurately predicts the corrosion behavior of fuel rods

Effect of ageing time and temperature on corrosion behaviour of aluminum alloy 2014

Science.gov (United States)

Gadpale, Vikas; Banjare, Pragya N.; Manoj, Manoranjan Kumar

2018-03-01

In this paper, the effect of corrosion behaviour of aluminium alloy 2014 were studied by potentiodynamic polarization in 1 mole of NaCl solution of aged sample. The experimental testing results concluded that, corrosion resistance of Aluminum alloy 2014 degraded with the increasing the temperature (150°C & 200°C) and time of ageing. Corroded surface of the aged specimens was tested under optical microscopes for microstructures for phase analysis. Optical micrographs of corroded surfaces showed general corrosion and pitting corrosion. The corrosion resistance of lower ageing temperature and lower ageing time is higher because of its fine distribution of precipitates in matrix phase.

Effect of temperature, of oxygen content and the downstream effect on corrosion rate of structural materials in liquid sodium

International Nuclear Information System (INIS)

Ilincev, G.

1988-01-01

The effects were experimentally tested of temperature and of oxygen content on the corrosion rate of structural materials in liquid sodium and on reducing the corrosion rate down the sodium stream. The results of the experiments are shown in graphs and tables and are discussed in detail. The duration of all tests was standard 1,000 hours. The test parameters were set such as to determine the effect of temperature on corrosion of a quantity of various materials in sodium with a low oxygen content (1.2 to 2 ppm) at temperatures of 500 to 800 degC and in sodium with a high oxygen content (345 ppm) at temperatures of 500 to 700 degC. More experiments served the determination of the effect of a different oxygen content varying between 1.2 and 2 ppm at a constant temperature of 600 degC. The materials being tested included main structural materials used for fast reactor construction and materials allowing to establish the effect of main alloying elements on their corrosion in liquid sodium of different temperatures and purity grades. The relationships showing the effects of temperature and oxygen content in sodium on the rate of corrosion of various structural materials in hot parts of the installation and on the reduction in the rate of corrosion downstream due to sodium saturation with corrosion products were constructed using the experimental results. (Z.M.). 15 figs., 2 tabs., 7 refs

Effect of Biodiesel Concentration on Corrosion of Carbon Steel by Serratia marcescens

Directory of Open Access Journals (Sweden)

Pusparizkita Yustina M

2018-01-01

Full Text Available Biodiesel come into being used as an alternative source of energy as the diminishing of petroleum reserves. This fuel is typically stored in tanks that are commonly made from carbon steel, which is easily corroded by microorganisms. Recent studies have shown that bacteria aside from SRB may also be involved in corrosion. Therefore, this research was aimed to evaluate the effect of biodiesel concentration (15%, 20% and 30% v/v mixed in diesel oil on the corrosion of carbon steel by S. marcescens that dominate biocorrosion on hydrocarbon products. In this study, the corrosion process was investigated by evaluation of biofilm morphology and composition, the rate of corrosion and the corrosion product of carbon steel which was exposed in the mixture of hydrocarbons and the presence of S. marcescens. It can be concluded that higher concentration of biodiesel in diesel oil leads to higher growth of bacteria in the biofilm and higher corrosion rate.

Nuclear waste glass corrosion mechanisms

International Nuclear Information System (INIS)

Jantzen, C.M.

1987-04-01

Dissolution of nuclear waste glass occurs by corrosion mechanisms similar to those of other solids, e.g., metallurgical and mineralogic systems. Metallurgical phenomena such as active corrosion, passivation and immunity have been observed to be a function of the glass composition and the solution pH. Hydration thermodynamics was used to quantify the role of glass composition and its effect on the solution pH during dissolution. A wide compositional range of natural, lunar, medieval, and nuclear waste glasses, as well as some glass-ceramics were investigated. The factors observed to affect dissolution in deionized water are pertinent to the dissolution of glass in natural environments such as the groundwaters anticipated to interact with nuclear waste glass in a geologic repository. The effects of imposed pH and oxidation potential (Eh) conditions existing in natural environments on glass dissolution is described in the context of Pourbaix diagrams, pH potential diagrams, for glass

Effects of ion implantation on corrosion of zirconium and zirconium base alloys

International Nuclear Information System (INIS)

Zelenskij, V.F.; Petel'guzov, I.A.; Rekova, L.P.; Rodak, A.G.

1989-01-01

The influence of He and Ar ion bombardment on the corrosion of Zr and Zr-1%Nb and Zr-2.5%Nb alloys is investigated with the aims of finding the irradiation influence laws, obtaining the dependences of the effect of increasing the corrosiuon resistance on the type and dose of bombarding ions and of finding the conditions for the maximum effect. The prolonged corrosion test of specimens (3500 hours) have shown that the strongest effect is obtained for the irradiation with Ar ions up to the dose 1x10 16 ion/cm 2 . The kinetics of ion thermosorption after corrosion of irradiated materials is studied, the temperature threshold of implanted ion stability in zirconium and its alloys is found to be 400 deg C

Effect of acidity upon attrition-corrosion of human dental enamel.

Science.gov (United States)

Wu, Yun-Qi; Arsecularatne, Joseph A; Hoffman, Mark

2015-04-01

Attrition-corrosion is a synthesized human enamel wear process combined mechanical effects (attrition) with corrosion. With the rising consumption of acidic food and beverages, attrition-corrosion is becoming increasingly common. Yet, research is limited and the underlying mechanism remains unclear. In this study, in vitro wear loss of human enamel was investigated and the attrition-corrosion process and wear mechanism were elucidated by the analysis of the wear scar and its subsurface using focused ion beam (FIB) sectioning and scanning electron microscopy (SEM). Human enamel flat-surface samples were prepared with enamel cusps as the wear antagonists. Reciprocating wear testing was undertaken under load of 5N at the speed of 66 cycle/min for 2250 cycles with lubricants including citric acid (at pH 3.2 and 5.5), acetic acid (at pH 3.2 and 5.5) and distilled water. All lubricants were used at 37°C. Similar human enamel flat-surface samples were also exposed to the same solutions as a control group. The substance loss of enamel during wear can be linked to the corrosion potential of a lubricant used. Using a lubricant with very low corrosion potential (such as distilled water), the wear mechanism was dominated by delamination with high wear loss. Conversely, the wear mechanism changed to shaving of the softened layer with less material loss in an environment with medium corrosion potential such as citric acid at pH 3.2 and 5.5 and acetic acid at pH 5.5. However, a highly corrosive environment (e.g., acetic acid at pH 3.2) caused the greatest loss of substance during wear. Copyright © 2015 Elsevier Ltd. All rights reserved.

Evaluation of austenitic stainless steels for transpassive corrosion by metal purification technology. Synergistic effect of Si and P on intergranular corrosion of Fe-18Cr-14Ni alloys

International Nuclear Information System (INIS)

Mayuzumi, Masami; Ohta, Joji; Kako, Kenji; Kawakami, Eishi

2001-01-01

The synergistic effect of Si, Mn, C, P, and S on the transpassive corrosion of HP18Cr-14Ni alloys was studied in 13N nitric acid. The specimens were fabricated using a cold crucible method in a high-vacuum chamber to reduce contamination. The additions of Si<1% and Mn<2% had no effect on the corrosion behavior of HP18Cr-14Ni alloys, and the addition of Si<1% also had no effect on the corrosion behavior of HP18Cr-14Ni-1Mn alloys, although 1% Si induced intergranular corrosion in both the alloys. Thus, HP18Cr-14Ni-1Mn-0.5Si alloys were selected to evaluate the effects of C, P and S (100 ppm each). The addition of P, and the co-addition of C, P, and S to HP18Cr-14Ni-1Mn-0.5Si induced intergranular corrosion of the same degree in the solution annealed condition. This result suggests the synergistic effect of Si and P to induce intergranular corrosion, since the single addition of Si or P to this level did not lead to intergranular corrosion of HP18Cr-14Ni alloys. HP18Cr-14Ni-1Mn-0.5Si alloys containing C, P, and S at the 100 ppm level each showed superior corrosion resistance compared to a commercial Type 304L in 13N nitric acid. (author)

Effect of Inhibitors on Weld Corrosion under Sweet Conditions Using Flow Channel

OpenAIRE

Khaled Alawadhi; Abdulkareem Aloraier; Suraj Joshi; Jalal Alsarraf

2014-01-01

The aim of this paper is to compare the effectiveness and electrochemical behavior of typical oilfield corrosion inhibitors with previous oilfield corrosion inhibitors under the same electrochemical techniques to control preferential weld corrosion of X65 pipeline steel in artificial seawater saturated with carbon dioxide at a pressure of one bar. A secondary aim is to investigate the conditions under which current reversal takes place. A flow channel apparatus was used in the laboratory to s...

The corrosion behaviour of galvanized steel in cooling tower water containing a biocide and a corrosion inhibitor.

Science.gov (United States)

Minnoş, Bihter; Ilhan-Sungur, Esra; Çotuk, Ayşın; Güngör, Nihal Doğruöz; Cansever, Nurhan

2013-01-01

The corrosion behaviour of galvanized steel in cooling tower water containing a biocide and a corrosion inhibitor was investigated over a 10-month period in a hotel. Planktonic and sessile numbers of sulphate reducing bacteria (SRB) and heterotrophic bacteria were monitored. The corrosion rate was determined by the weight loss method. The corrosion products were analyzed by energy dispersive X-ray spectroscopy and X-ray diffraction. A mineralized, heterogeneous biofilm was observed on the coupons. Although a biocide and a corrosion inhibitor were regularly added to the cooling water, the results showed that microorganisms, such as SRB in the mixed species biofilm, caused corrosion of galvanized steel. It was observed that Zn layers on the test coupons were completely depleted after 3 months. The Fe concentrations in the biofilm showed significant correlations with the weight loss and carbohydrate concentration (respectively, p < 0.01 and p < 0.01).

The composition effect on the long-term corrosion of high-level waste glass

Energy Technology Data Exchange (ETDEWEB)

Hrma, P. [Pacific Northwest National Laboratory, Richland, Washington (United States)

1997-07-01

Waste glass can be optimized for long-term corrosion behavior if the key parameters that control the rate of corrosion are identified, measured, and modeled as functions of glass composition. Second-order polynomial models have been used to optimize glass with respect to a set of requirements on glass properties, such as viscosity and outcomes of standard corrosion tests. Extensive databases exist for the 7-day Product Consistency Test and the 28-day Materials Characterization Center tests, which have been used for nuclear waste glasses in the United States. Models based on these tests are reviewed and discussed to demonstrate the compositional effects on the extent of corrosion under specified conditions. However, modeling the rate of corrosion is potentially more useful for predicting long-term behavior than modeling the extent of corrosion measured by standard tests. Based on an experimental study of two glasses, it is shown that the rate of corrosion can be characterized by simple functions with physically meaningful coefficients. (author)

High Temperature Corrosion under Laboratory Conditions Simulating Biomass-Firing: A Comprehensive Characterization of Corrosion Products

DEFF Research Database (Denmark)

Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

2014-01-01

characterization of the corrosion products. The corrosion products consisted of three layers: i) the outermost layer consisting of a mixed layer of K2SO4 and FexOy on a partly molten layer of the initial deposit, ii) the middle layer consists of spinel (FeCr2O4) and Fe2O3, and iii) the innermost layer is a sponge......-like Ni3S2 containing layer. At the corrosion front, Cl-rich protrusions were observed. Results indicate that selective corrosion of Fe and Cr by Cl, active oxidation and sulphidation attack of Ni are possible corrosion mechanisms....

The effect of notches and pits on corrosion fatigue strength

Science.gov (United States)

Tatner, Ian

An investigation has been undertaken to examine the fatigue behaviour of two martensitic steels in air and aggressive environments. The steels studied are, 18% Ni marageing steel and FV520B, the later being a stainless steel turbine blade material and the former being a marageing steel that suffers general corrosion in mild environments. Both steels were heat treated to give similar tensile strength.The design and manufacture of an autoclave allowed push-pull fatigue tests to be conducted in aggressive environments at elevated temperatures.Corrosion potential was monitored using a three electrode cell and was controlled during testing. Base-line fatigue tests were conducted with a range of constant corrosion potentials, using both notched and plain FV520B specimens. In addition fatigue tests with pulsed corrosion potential were performed to asses the effect of transient corrosion conditions on the corrosion fatigue strength. The pulsed tests were designed to simulate service transients in the oxygen content and general chemical hostility in the condensing steam environment during start-up and shut down of the steam turbine.Post test examination of fractured samples was performed using Scanning Electron Microscopy (SEM) and optical microscope techniques. The fractography results were used to quantify microstructural and fracture features of the steels.A model based on the size and geometry of the initial corrosion pitting has been proposed to asses the fatigue life of FV520B in an aggressive environment.The effect of pitting on the corrosion fatigue strength of FV520B has been modelled using linear elastic fracture mechanics (LEFM) type approach. The model has shown a good correlation between predicted fatigue lives with experimental results.The results suggest that the fatigue life is governed by the mechanical stress concentrating effect of the pits rather than the electrochemical damage caused by the environment.Finite Element Analysis (FEA) of the notch allowed

Dealloying, Microstructure and the Corrosion/Protection of Cast Magnesium Alloys

Energy Technology Data Exchange (ETDEWEB)

Sieradzki, Karl [Arizona State Univ., Mesa, AZ (United States); Aiello, Ashlee [Arizona State Univ., Mesa, AZ (United States); McCue, Ian [Arizona State Univ., Mesa, AZ (United States)

2017-12-15

The purpose of this project was to develop a greater understanding of micro-galvanic corrosion effects in cast magnesium alloys using both experimental and computational methods. Experimental accomplishments have been made in the following areas of interest: characterization, aqueous free-corrosion, atmospheric corrosion, ionic liquid dissolution, rate kinetics of oxide dissolution, and coating investigation. Commercial alloys (AZ91D, AM60, and AZ31B), binary-phase alloys (αMg-2at.%Al, αMg-5at.%Al, and Mg-8at.%Al), and component phases (Mg, Al, β-Mg, β-1%Zn, MnAl3) were obtained and characterized using energy dispersive spectroscopy (EDS), X-ray diffraction (XRD), and scanning electron microscopy (SEM). Full immersion in aqueous chloride was used to characterize the corrosion behavior of alloys. Rotating disc electrodes (RDEs) were used to observe accelerated long-term corrosion behavior. Al surface redistribution for freely corroded samples was analyzed using SEM, EDS, and lithium underpotential deposition (Li UPD). Atmospheric corrosion was observed using contact angle evolution, overnight pH monitoring, and surface pH evolution studies. Ionic liquid corrosion characterization was performed using linear sweep voltammetry and potentiostatic dissolution in 150° choline chloride-urea (cc-urea). Two surface coatings were investigated: (1) Li-carbonate and (2) cc-urea. Li-carbonate coatings were characterized using X-ray photoelectron spectroscopy (XPS), SEM, and aqueous free corrosion potential monitoring. Hydrophobic cc-urea coatings were characterized using contact angle measurements and electrochemical impedance spectroscopy. Oxide dissolution rate kinetics were studied using inductively coupled plasma mass spectroscopy (ICP-MS). Computational accomplishments have been made through the development of Kinetic Monte Carlo (KMC) simulations which model time- and composition-dependent effects on the microstructure due to spatial redistribution of alloying

NASA's Corrosion Technology Laboratory at the Kennedy Space Center: Anticipating, Managing, and Preventing Corrosion

Science.gov (United States)

Calle, Luz Marina

2015-01-01

The marine environment at NASAs Kennedy Space Center (KSC) has been documented by ASM International (formerly American Society for Metals) as the most corrosive in North America. With the introduction of the Space Shuttle in 1981, the already highly corrosive conditions at the launch pads were rendered even more severe by the highly corrosive hydrochloric acid (HCl) generated by the solid rocket boosters (SRBs). Numerous failures at the launch pads are caused by corrosion. The structural integrity of ground infrastructure and flight hardware is critical to the success, safety, cost, and sustainability of space missions. NASA has over fifty years of experience dealing with unexpected failures caused by corrosion and has developed expertise in corrosion control in the launch and other environments. The Corrosion Technology Laboratory at KSC evolved, from what started as an atmospheric exposure test site near NASAs launch pads, into a capability that provides technical innovations and engineering services in all areas of corrosion for NASA, external partners, and customers.This paper provides a chronological overview of NASAs role in anticipating, managing, and preventing corrosion in highly corrosive environments. One important challenge in managing and preventing corrosion involves the detrimental impact on humans and the environment of what have been very effective corrosion control strategies. This challenge has motivated the development of new corrosion control technologies that are more effective and environmentally friendly. Strategies for improved corrosion protection and durability can have a huge impact on the economic sustainability of human spaceflight operations.

Radionuclide decay effects on waste glass corrosion and weathering

International Nuclear Information System (INIS)

Wronkiewicz, D.J.

1993-01-01

The release of glass components into solution, including radionuclides, may be influenced by the presence of radiolytically produced nitric acid, carboxylic acid, and transient water dissociation products such as ·OH and O 2 - . Under batch test conditions, glass corrosion has been shown to increase up to a maximum of three-to five-fold in irradiated tests relative to nonirradiated tests, while in other studies the presence of radiolytic products has actually decreased glass corrosion rates. Bicarbonate groundwaters will buffer against pH decreases and changes in corrosion rates. Under high surface area-to-solution volume (S/V) conditions, the bicarbonate buffering reservoir may be quickly overwhelmed by radiolytic acids that are concentrated in the thin films of water contacting the samples. Glass reaction rates have been shown to increase up to 10-to-15-fold due to radiation exposure under high S/V conditions. Radiation damage to solid glass materials results in bond damage and atomic displacements. This type of damage has been shown to increase the release rates of glass components up to four-fold during subsequent corrosion tests, although under actual disposal conditions, glass annealing processes may negate the solid radiation damage effects

Corrosion of carbon steel in neutral water

International Nuclear Information System (INIS)

Kawai, Noboru; Iwahori, Toru; Kurosawa, Tatsuo

1983-01-01

The initial corrosion behavior of materials used in the construction of heat exchanger and piping system of BWR nuclear power plants and thermal power plants have been examined in neutral water at 30, 50, 100, 160, 200, and 285 deg C with two concentrations of dissolved oxygen in the water. In air-saturated water, the corrosion rate of carbon steel was so higher than those in deaerated conditions and the maximum corrosion rate was observed at 200 deg C. The corrosion rate in deaerated water gradually increased with increasing the water temperature. Low alloy steel (2.25 Cr, 1Mo) exhibited good corrosion resistance compared with the corrosion of carbon steel under similar testing conditions. Oxide films grown on carbon steel in deaerated water at 50, 100, 160, 200, and 285 deg C for 48 and 240 hrs were attacked by dissolved oxygen in room temperature water respectively. However the oxide films formed higher than about 160 deg C showed more protective. The electrochemical behavior of carbon steel with oxide films was also similar to the effect of temperature on the stability of oxide films. (author)

Corrosion behaviour of non-ferrous metals in sea water

Energy Technology Data Exchange (ETDEWEB)

Birn, Jerzy; Skalski, Igor [Ship Design and Research Centre, Al. Rzeczypospolitej 8, 80-369 Gdansk (Poland)

2004-07-01

caused by a significant difference of corrosion potentials of aluminium alloy and most of metals used in technical applications. Exfoliation is observed mainly in case of Al-Zn-Mg alloys after welding. Corrosion in the presence of OH- ions occurs usually as an effect of application of cathodic protection of aluminium alloys in the over-protected zone. For most of the above mentioned alloys models of corrosion phenomena are presented. Furthermore, the long term prediction of applied alloys life in sea water is discussed. At the end of the paper areas of future studies are presented. (authors)

Erosion corrosion in wet steam

International Nuclear Information System (INIS)

Tavast, J.

1988-03-01

The effect of different remedies against erosion corrosion in wet steam has been studied in Barsebaeck 1. Accessible steam systems were inspected in 1984, 1985 and 1986. The effect of hydrogen peroxide injection of the transport of corrosion products in the condensate and feed water systems has also been followed through chemical analyses. The most important results of the project are: - Low alloy chromium steels with a chromium content of 1-2% have shown excellent resistance to erosion corrosion in wet steam. - A thermally sprayed coating has shown good resistance to erosion corrosion in wet steam. In a few areas with restricted accessibility minor attacks have been found. A thermally sprayed aluminium oxide coating has given poor results. - Large areas in the moisture separator/reheater and in steam extraction no. 3 have been passivated by injection of 20 ppb hydrogen peroxide to the high pressure steam. In other inspected systems no significant effect was found. Measurements of the wall thickness in steam extraction no. 3 showed a reduced rate of attack. - The injection of 20 ppb hydrogen peroxide has not resulted in any significant reduction of the iron level result is contrary to that of earlier tests. An increase to 40 ppb resulted in a slight decrease of the iron level. - None of the feared disadvantages with hydrogen peroxide injection has been observed. The chromium and cobalt levels did not increase during the injection. Neither did the lifetime of the precoat condensate filters decrease. (author)

Effect of cold-rolling on pitting corrosion of 304 austenitic stainless steel

International Nuclear Information System (INIS)

Peguet, L.; Malki, B.; Baroux, B.

2004-01-01

Full text of publication follows: This paper deals with a not very often investigated topic on relation between cold-working and stainless steels localized corrosion resistance. It is devoted to the study of the cold-rolling effects on the pitting corrosion behavior of a 304 stainless steel grade in chloride containing aqueous electrolytes. It focus particularly on the analysis of metastable pitting transients observed at Open Circuit Potential using an experimental protocol including two identical working electrodes connected through a zero-impedance. As received the used specimens were heat-treated at 1100 C for 30 s and cold-rolled at 10%, 20%, 30% up to a final reduction pass of 70% inducing a large amount of α'-martensite. Then, current-potential fluctuations measurements were performed at OCP in NaCl 0.1 M + FeCl 3 2.10 -4 M containing aqueous solution during 24 h from the immersion time. As expected, a detrimental effect on corrosion behavior induced by cold rolling has been confirmed. Surprisingly, this is a nonlinear effect as a function of cold-rolling rate which controverts the hypothesis that strain induced martensite is the principal factor to explain this kind of sensibilizing. In particular, the results show a maximum of the metastable pits initiation frequency at 20% of cold-rolling rate. Moreover, the passive film/electrochemical double layer resistance and capacity deduced from the transients study show an analog nonlinear behavior. So, the transfer resistance show a minimum around 10-20% of cold-rolling rate where one can assume an increase of the electrons transfer kinetics through the interface. Conversely, the interfacial capacity is the highest at 20% of cold-rolling rate. Finally, It is expected a combined effect of the cold-rolled induced martensite and the dislocations arrangement via the mechano-chemical theory discussed by Gutman. (authors)

Effect of the Heat Treatment on the Mechanical Property and Corrosion Resistance of CU - 7Al - 2.5Si Alloy

Energy Technology Data Exchange (ETDEWEB)

Lee, Syung-Yul; Won, Jong-Pil; Park, Dong-Hyun; Moon, Kyung-Man; Lee, Myeong-Hoon; Jeong, Jin-A [Korea Maritime and Ocean Univ., Busan (Korea, Republic of); Baek, Tae-Sil [Pohang College, Pohang (Korea, Republic of)

2014-02-15

Recently, the fuel oil of diesel engines of marine ships has been increasingly changed to heavy oil of low quality as the oil price is getting higher and higher. Therefore, the spiral gear attached at the motor of the oil purifier which plays an important role to purify the heavy oil is also easy to expose at severe environmental condition due to the purification of the heavy oil in higher temperature. Thus, the material of the spiral gear requires a better mechanical strength, wear and corrosion resistance. In this study, the heat treatment(tempering) with various holding time at temperature of 500 .deg. C was carried out to the alloy of Cu-7Al-2.5Si as centrifugal casting, and the properties of both hardness and corrosion resistance with and without heat treatment were investigated with observation of the microstructure and with electrochemical methods, such as measurement of corrosion potential, cathodic and anodic polarization curves, cyclic voltammogram, and a.c. impedance. in natural seawater solution. The α, β and γ{sub 2} phases were observed in the material in spite of no heat treatment due to quenching effect of a spin mold. However, their phases, that is, β and γ{sub 2} phases decreased gradually with increasing the holding time at a constant temperature of 500 .deg. C. The hardness more or less decreased with heat treatment, however its corrosion resistance was improved with the heat treatment. Furthermore, the longer holding time, the better corrosion resistance. In addition, when the holding time was 48hrs, its corrosion current density showed the lowest value. The pattern of corroded surface was nearly similar to that of the pitting corrosion, and this morphology was greatly observed in the case of no heat treatment. It is considered that γ{sub 2} phase at the grain boundary was corroded preferentially as an anode. However, the pattern of general corrosion exhibited increasingly due to decreasing the γ{sub 2} phase with heat treatment

Effect of Zr on the Corrosion Properties of Mg-Li-Al Alloy

International Nuclear Information System (INIS)

Kim, Soon Ho; Choi, Sang Hyun; Kim, In Bae; Kim, Kyung Hyun

1994-01-01

Effect of Zr on the electrochemical corrosion characteristics of Mg-Li-Al alloy has been investigated by means of potentiodynamic polarization study. The electrochemical behaviors were evaluated in 0.03% NaCl solution and the solution buffered with KH 2 PO 5 · NaOH at room temperature. It was found that the addition of very small quantity of Zr (0.03wt%) in Mg-Li-Al alloy increased corrosion rates and amount of corrosion products and decreased the pitting resistance of the alloy. From the results it was concluded that Zr which is added to increase the strength of Mg-Li-Al alloy is harmful to corrosion properties of the alloy

The Effects of Corrosive Chemicals on Corrosion Rate of Steel Reinforcement Bars: I. Swamp Water

Directory of Open Access Journals (Sweden)

Sulistyoweni Widanarko

2010-10-01

Full Text Available Most of infrastructures using steel concrete to reinforce the strength of concrete. Steel concrete is so vulnerable to chemical compounds that can cause corrosion. It can happen due to the presence of chemical compounds in acid environment in low pH level. These chemical compounds are SO42-, Cl-, NO3-. There are many swamp area in Indonesia. The acid contents and the concentration of ion sulphate, chlorides, and nitrate are higher in the swamp water than in the ground water .The objective of this research was to find out the influence of corrosive chemicals in the swamp water to the steel concrete corrosion rate. There were two treatment used: (1 emerging ST 37 and ST 60 within 60 days in the 'polluted' swamp water, (2 moving the ST 37 up and down periodically in the ' polluted' swamp water. Three variation of 'polluted' swamp water were made by increasing the concentration of corrosive chemical up to 1X, 5X and 10X respectively. The corrosion rate was measured by using an Immersion Method. The result of Immersion test showed that chloride had the greatest influence to corrosion rate of ST 37 and ST 60 and followed by sulphate and Nitrate. Corrosion rate value for ST 37 is 24.29 mpy and for ST 60 is 22.76 mpy. By moving the sample up and down, the corrosion rate of ST 37 increase up to 37.59 mpy, and chloride still having the greatest influence, followed by sulphate and nitrate.

Effect of Copper on Passivity and Corrosion Behavior of Fe-xC-5Cu ...

African Journals Online (AJOL)

... copper/microstructure is discussed. Alloying Cu showed a beneficial effect on hypoeutectoid steel and harmful effect on hypereutectoid steel. The improved corrosion resistance is related to cementite morphology and by a copper dissolution/re-deposition process. Keywords: Corrosion; Copper; cementite; EIS; Passivation ...

Understanding corrosion via corrosion product characterization: II. Role of alloying elements in improving the corrosion resistance of Zn-Al-Mg coatings on steel

International Nuclear Information System (INIS)

Volovitch, P.; Vu, T.N.; Allely, C.; Abdel Aal, A.; Ogle, K.

2011-01-01

Highlights: → Origins of better corrosion resistance of ZnAlMg coatings than galvanized steel. → Comparative study of corrosion products formed on ZnAlMg, ZnMg and Zn coatings. → Modeling of dissolution and precipitation stages of corrosion. → At early stages Mg stabilizes protective zinc basic salts during dry-wet cycling. → At later stages Al dissolves at high pH forming protective layered double hydroxides. - Abstract: Corrosion products are identified on Zn, ZnMg and ZnAlMg coatings in cyclic corrosion tests with NaCl or Na 2 SO 4 containing atmospheres. For Mg-containing alloys the improved corrosion resistance is achieved by stabilization of protective simonkolleite and zinc hydroxysulfate. At later stages, the formation of layered double hydroxides (LDH) is observed for ZnAlMg. According to thermodynamic modeling, Mg 2+ ions bind the excess of carbonate or sulfate anions preventing the formation of soluble or less-protective products. A preferential dissolution of Zn and Mg at initial stages of corrosion is confirmed by in situ dissolution measurement. The physicochemical properties of different corrosion products are compared.

Dynamical observations on the crack tip zone and stress corrosion of two-dimensional MoS2

KAUST Repository

Ly, Thuc Hue

2017-01-18

Whether and how fracture mechanics needs to be modified for small length scales and in systems of reduced dimensionality remains an open debate. Here, employing in situ transmission electron microscopy, atomic structures and dislocation dynamics in the crack tip zone of a propagating crack in two-dimensional (2D) monolayer MoS2 membrane are observed, and atom-to-atom displacement mapping is obtained. The electron beam is used to initiate the crack; during in situ observation of crack propagation the electron beam effect is minimized. The observed high-frequency emission of dislocations is beyond previous understanding of the fracture of brittle MoS2. Strain analysis reveals dislocation emission to be closely associated with the crack propagation path in nanoscale. The critical crack tip plastic zone size of nearly perfect 2D MoS2 is between 2 and 5 nm, although it can grow to 10 nm under corrosive conditions such as ultraviolet light exposure, showing enhanced dislocation activity via defect generation.

Corrosion and stress corrosion cracking in supercritical water

Science.gov (United States)

Was, G. S.; Ampornrat, P.; Gupta, G.; Teysseyre, S.; West, E. A.; Allen, T. R.; Sridharan, K.; Tan, L.; Chen, Y.; Ren, X.; Pister, C.

2007-09-01

Supercritical water (SCW) has attracted increasing attention since SCW boiler power plants were implemented to increase the efficiency of fossil-based power plants. The SCW reactor (SCWR) design has been selected as one of the Generation IV reactor concepts because of its higher thermal efficiency and plant simplification as compared to current light water reactors (LWRs). Reactor operating conditions call for a core coolant temperature between 280 °C and 620 °C at a pressure of 25 MPa and maximum expected neutron damage levels to any replaceable or permanent core component of 15 dpa (thermal reactor design) and 100 dpa (fast reactor design). Irradiation-induced changes in microstructure (swelling, radiation-induced segregation (RIS), hardening, phase stability) and mechanical properties (strength, thermal and irradiation-induced creep, fatigue) are also major concerns. Throughout the core, corrosion, stress corrosion cracking, and the effect of irradiation on these degradation modes are critical issues. This paper reviews the current understanding of the response of candidate materials for SCWR systems, focusing on the corrosion and stress corrosion cracking response, and highlights the design trade-offs associated with certain alloy systems. Ferritic-martensitic steels generally have the best resistance to stress corrosion cracking, but suffer from the worst oxidation. Austenitic stainless steels and Ni-base alloys have better oxidation resistance but are more susceptible to stress corrosion cracking. The promise of grain boundary engineering and surface modification in addressing corrosion and stress corrosion cracking performance is discussed.

Overview of Corrosion, Erosion, and Synergistic Effects of Erosion and Corrosion in the WTP Pre-treatment Facility

Energy Technology Data Exchange (ETDEWEB)

Imrich, K. J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2015-03-27

Corrosion is an extremely complex process that is affected by numerous factors. Addition of a flowing multi-phase solution further complicates the analysis. The synergistic effects of the multiple corrosive species as well as the flow-induced synergistic effects from erosion and corrosion must be thoroughly evaluated in order to predict material degradation responses. Public domain data can help guide the analysis, but cannot reliably provide the design basis especially when the process is one-of-a-kind, designed for 40 plus years of service, and has no viable means for repair or replacement. Testing in representative simulants and environmental conditions with prototypic components will provide a stronger technical basis for design. This philosophy was exemplified by the Defense Waste Processing Facility (DWPF) at the Savannah River Site and only after 15 plus years of successful operation has it been validated. There have been “hiccups”, some identified during the cold commissioning phase and some during radioactive operations, but they were minor and overcome. In addition, the system is robust enough to tolerate most flowsheet changes and the DWPF design allows minor modifications and replacements – approaches not available with the Hanford Waste Treatment Plant (WTP) “Black Cell” design methodology. Based on the available data, the synergistic effect between erosion and corrosion is a credible – virtually certain – degradation mechanism and must be considered for the design of the WTP process systems. Testing is recommended due to the number of variables (e.g., material properties, process parameters, and component design) that can affect synergy between erosion and corrosion and because the available literature is of limited applicability for the complex process chemistries anticipated in the WTP. Applicable testing will provide a reasonable and defensible path forward for design of the WTP Black Cell and Hard-to-Reach process equipment. These

Mechanism and degree of chemical elements effect on atmosphere corrosion resistance of steels

International Nuclear Information System (INIS)

Vu Din' Vuj

1991-01-01

It follows from the proposed regression equations that falourable effect of chemical elements on steel resistance to atmospheric corrosion is determined by their ability to increase interatom bond stability in iron crystal lattice and form corrosion products with high protection properties. Element positive influence on steel corrosion resistance decreases in the following order: S, P, Si, Mn, Cu, Cr, Ni, C in semiurban tropical atmosphere and S, Mn, Sr, Cu, Ni, Cr in coastal atmosphere. In the latter case C increases corrosion in a greater degree as compared to P. Small ammounts of Mo decrease steel resistance in semiurban atmosphere and almost do not influence it in the coastal one. Possible mechanisms of individual element influence on steel corrosion resistance are considered

Flow-induced corrosion behavior of absorbable magnesium-based stents.

Science.gov (United States)

Wang, Juan; Giridharan, Venkataraman; Shanov, Vesselin; Xu, Zhigang; Collins, Boyce; White, Leon; Jang, Yongseok; Sankar, Jagannathan; Huang, Nan; Yun, Yeoheung

2014-12-01

The aim of this work was to study corrosion behavior of magnesium (Mg) alloys (MgZnCa plates and AZ31 stents) under varied fluid flow conditions representative of the vascular environment. Experiments revealed that fluid hydrodynamics, fluid flow velocity and shear stress play essential roles in the corrosion behavior of absorbable magnesium-based stent devices. Flow-induced shear stress (FISS) accelerates the overall corrosion (including localized, uniform, pitting and erosion corrosions) due to the increased mass transfer and mechanical force. FISS increased the average uniform corrosion rate, the localized corrosion coverage ratios and depths and the removal rate of corrosion products inside the corrosion pits. For MgZnCa plates, an increase of FISS results in an increased pitting factor but saturates at an FISS of ∼0.15Pa. For AZ31 stents, the volume loss ratio (31%) at 0.056Pa was nearly twice that (17%) at 0Pa before and after corrosion. Flow direction has a significant impact on corrosion behavior as more severe pitting and erosion corrosion was observed on the back ends of the MgZnCa plates, and the corrosion product layer facing the flow direction peeled off from the AZ31 stent struts. This study demonstrates that flow-induced corrosion needs be understood so that Mg-based stents in vascular environments can be effectively designed. Copyright © 2014 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

Effect of Surface Precipitate on the Crevice Corrosion in HYBRID and Oxalic Acid Solution

International Nuclear Information System (INIS)

Park, S. Y.; Jung, J. Y.; Won, H. J.; Kim, S. B.; Choi, W. K.; Moon, J. K.; Park, S. J.

2015-01-01

In this study, we investigated the characteristics of the crevice corrosion for Inconel-600 and 304SS in OA solution according to the change in pH. The evaluation of the crevice corrosion with the chemical thermodynamic analysis identified the effect of the residual chemicals such as iron-oxalate and nickeloxalate to the crevice corrosion behavior. Test results were compared with those of HYBRID (HYdrizine Base Reductive metal Ion Decontamination). The crevice corrosion properties of 304 SS and Inconel-600 in HYBRID and oxalic acid solution were evaluated. In case of oxalic acid solution, the corrosion rate on 304SS was rapidly increased with a pH decrease of around 2, but there was no increase in the corrosion rate on Inconel-600

Inhibiting effects of imidazole on copper corrosion in 1 M HNO3 solution

International Nuclear Information System (INIS)

Lee, Woo-Jin

2003-01-01

The present work deals with the inhibiting effects of imidazole on the pure copper (Cu) corrosion in 1 M HNO 3 solution analysing potentiodynamic polarisation curves, potentiostatic anodic current transient, AC impedance spectra and X-ray photoelectron spectra (XPS). By adding imidazole to HNO 3 solution, the polarisation curves showed decrease in the corrosion current and the cathodic current, suggesting that imidazole acts as an effective cathodic inhibitor to Cu corrosion. From the measured anodic current transients, it is inferred that the protective Cu-imidazole complex film is simultaneously formed with the Cu oxide in the presence of imidazole during the early stage of the anodic polarisation. Analysis of the AC impedance spectra revealed that the values of the charge transfer resistance R ct obtained in imidazole-containing HNO 3 solution were greater than that value in imidazole-free one and at the same time steadily increased with immersion time to the constant value. Contrarily, the capacitance value was abruptly lowered from the double layer capacitance C dl to the complex film capacitance C cf in the progress of immersion time. Furthermore, the Warburg coefficient σ value for the ion diffusion through the complex film was observed to increase with immersion time. This means that the Cu(N-OH) complex film becomes thicker during immersion in the HNO 3 solution with imidazole through the inward growth of the N-rich outer layer to the O-rich inner layer, as well validated by XPS. Based upon the experimental results, it is suggested that the Cu corrosion in 1 M HNO 3 solution is efficiently inhibited with the addition of imidazole by retarding both the charge transfer on cathodic sites of the Cu surface in the early stage of immersion time and the subsequent ion diffusion through the steadily growing complex film

Effect of layerwise structural inhomogeneity on stress- corrosion cracking of steel tubes

Science.gov (United States)

Perlovich, Yu A.; Krymskaya, O. A.; Isaenkova, M. G.; Morozov, N. S.; Fesenko, V. A.; Ryakhovskikh, I. V.; Esiev, T. S.

2016-04-01

Based on X-ray texture and structure analysis data of the material of main gas pipelines it was shown that the layerwise inhomogeneity of tubes is formed during their manufacturing. The degree of this inhomogeneity affects on the tendency of tubes to stress- corrosion cracking under exploitation. Samples of tubes were cut out from gas pipelines located under various operating conditions. Herewith the study was conducted both for sections with detected stress-corrosion defects and without them. Distributions along tube wall thickness for lattice parameters and half-width of X-ray lines were constructed. Crystallographic texture analysis of external and internal tube layers was also carried out. Obtained data testifies about considerable layerwise inhomogeneity of all samples. Despite the different nature of the texture inhomogeneity of gas pipeline tubes, the more inhomogeneous distribution of texture or structure features causes the increasing of resistance to stress- corrosion. The observed effect can be explained by saturation with interstitial impurities of the surface layer of the hot-rolled sheet and obtained therefrom tube. This results in rising of lattice parameters in the external layer of tube as compared to those in underlying metal. Thus, internal layers have a compressive effect on external layers in the rolling plane that prevents cracks opening at the tube surface. Moreover, the high mutual misorientation of grains within external and internal layers of tube results in the necessity to change the moving crack plane, so that the crack growth can be inhibited when reaching the layer with a modified texture.

TREATMENT TANK CORROSION STUDIES FOR THE ENHANCED CHEMICAL CLEANING PROCESS

Energy Technology Data Exchange (ETDEWEB)

Wiersma, B.

2011-08-24

Radioactive waste is stored in high level waste tanks on the Savannah River Site (SRS). Savannah River Remediation (SRR) is aggressively seeking to close the non-compliant Type I and II waste tanks. The removal of sludge (i.e., metal oxide) heels from the tank is the final stage in the waste removal process. The Enhanced Chemical Cleaning (ECC) process is being developed and investigated by SRR to aid in Savannah River Site (SRS) High-Level Waste (HLW) as an option for sludge heel removal. Corrosion rate data for carbon steel exposed to the ECC treatment tank environment was obtained to evaluate the degree of corrosion that occurs. These tests were also designed to determine the effect of various environmental variables such as temperature, agitation and sludge slurry type on the corrosion behavior of carbon steel. Coupon tests were performed to estimate the corrosion rate during the ECC process, as well as determine any susceptibility to localized corrosion. Electrochemical studies were performed to develop a better understanding of the corrosion mechanism. The tests were performed in 1 wt.% and 2.5 wt.% oxalic acid with HM and PUREX sludge simulants. The following results and conclusions were made based on this testing: (1) In 1 wt.% oxalic acid with a sludge simulant, carbon steel corroded at a rate of less than 25 mpy within the temperature and agitation levels of the test. No susceptibility to localized corrosion was observed. (2) In 2.5 wt.% oxalic acid with a sludge simulant, the carbon steel corrosion rates ranged between 15 and 88 mpy. The most severe corrosion was observed at 75 C in the HM/2.5 wt.% oxalic acid simulant. Pitting and general corrosion increased with the agitation level at this condition. No pitting and lower general corrosion rates were observed with the PUREX/2.5 wt.% oxalic acid simulant. The electrochemical and coupon tests both indicated that carbon steel is more susceptible to localized corrosion in the HM/oxalic acid environment than

Treatment Tank Corrosion Studies For The Enhanced Chemical Cleaning Process

International Nuclear Information System (INIS)

Wiersma, B.

2011-01-01

Radioactive waste is stored in high level waste tanks on the Savannah River Site (SRS). Savannah River Remediation (SRR) is aggressively seeking to close the non-compliant Type I and II waste tanks. The removal of sludge (i.e., metal oxide) heels from the tank is the final stage in the waste removal process. The Enhanced Chemical Cleaning (ECC) process is being developed and investigated by SRR to aid in Savannah River Site (SRS) High-Level Waste (HLW) as an option for sludge heel removal. Corrosion rate data for carbon steel exposed to the ECC treatment tank environment was obtained to evaluate the degree of corrosion that occurs. These tests were also designed to determine the effect of various environmental variables such as temperature, agitation and sludge slurry type on the corrosion behavior of carbon steel. Coupon tests were performed to estimate the corrosion rate during the ECC process, as well as determine any susceptibility to localized corrosion. Electrochemical studies were performed to develop a better understanding of the corrosion mechanism. The tests were performed in 1 wt.% and 2.5 wt.% oxalic acid with HM and PUREX sludge simulants. The following results and conclusions were made based on this testing: (1) In 1 wt.% oxalic acid with a sludge simulant, carbon steel corroded at a rate of less than 25 mpy within the temperature and agitation levels of the test. No susceptibility to localized corrosion was observed. (2) In 2.5 wt.% oxalic acid with a sludge simulant, the carbon steel corrosion rates ranged between 15 and 88 mpy. The most severe corrosion was observed at 75 C in the HM/2.5 wt.% oxalic acid simulant. Pitting and general corrosion increased with the agitation level at this condition. No pitting and lower general corrosion rates were observed with the PUREX/2.5 wt.% oxalic acid simulant. The electrochemical and coupon tests both indicated that carbon steel is more susceptible to localized corrosion in the HM/oxalic acid environment than

Study of the corrosion behavior and the corrosion films formed on the surfaces of Mg–xSn alloys in 3.5 wt.% NaCl solution

International Nuclear Information System (INIS)

Wang, Jingfeng; Li, Yang; Huang, Song; Zhou, Xiaoen

2014-01-01

Highlights: • Corrosion of four cast Mg–xSn alloys in 3.5 wt.% NaCl solution was investigated. • Both Mg(OH) 2 /SnO 2 corrosion product film and Mg(OH) 2 /MgSnO 3 clusters formed on Mg–1.5Sn. • Compact Mg(OH) 2 /MgSnO 3 film suppressed the cathodic effect of the impurity inclusions. • Mg–xSn (x = 0.5, 1.0, 2.0 wt.%) alloys only formed loose Mg(OH) 2 /SnO 2 corrosion product film. - Abstract: The corrosion behavior and the corrosion films formed on the surfaces of Mg–xSn (x = 0.5, 1.0, 1.5, and 2.0 wt.%) alloys in 3.5 wt.% NaCl solution were investigated by immersion tests, electrochemical measurements, corrosion morphology observations, and X-ray diffraction analysis. Immersion tests and electrochemical measurements illustrated that the best corrosion resistance was reported for the Mg–1.5Sn alloy. Both Mg(OH) 2 /SnO 2 corrosion product film and Mg(OH) 2 /MgSnO 3 clusters formed on Mg–1.5Sn alloy surface. Mg(OH) 2 /MgSnO 3 clusters were compact and suppressed the cathodic effect of the impurity inclusions greatly. The Mg–xSn (x = 0.5, 1.0, and 2.0 wt.%) alloys only formed loose Mg(OH) 2 /SnO 2 corrosion product film during the corrosion process

Effects of amalgam corrosion products on human cells

Energy Technology Data Exchange (ETDEWEB)

Goldschmidt, P R; Cogen, R B; Taubman, S B [Departments of Periodontics and Pathology, University of Connecticut Health Center, Farmington, Connecticut, U.S.A.

1976-01-01

Using three independent criteria, we have found that 10/sup -4/,10/sup -6/M concentrations of ions presumably liberated from the corrosion of dental amalgam produce injurious effects on either human gingival fibroblasts or HeLa cells when the cells are grown in culture. Release of /sup 51/Cr and uptake of trypan blue dye were seen with 10/sup -5/M Hg/sup + +/ and Ag/sup +/. Inhibition of amino acid incorporation into protein-like material was seen with eluates of amalgam and with ionic solutions of most metals comprising dental amalgam. Stannous ion showed little if any cytotoxic potential. These results suggest that corrosion products of amalgam are capable of causing cellular injury or destruction.

Corrosion/96 conference papers

International Nuclear Information System (INIS)

Anon.

1996-01-01

Topics covered by this conference include: cathodic protection in natural waters; cleaning and repassivation of building HVAC systems; worldwide opportunities in flue gas desulfurization; advancements in materials technology for use in oil and gas service; fossil fuel combustion and conversion; technology of corrosion inhibitors; computers in corrosion control--modeling and information processing; recent experiences and advances of austenitic alloys; managing corrosion with plastics; corrosion measurement technology; corrosion inhibitors for concrete; refining industry; advances in corrosion control for rail and tank trailer equipment; CO 2 corrosion--mechanisms and control; microbiologically influenced corrosion; corrosion in nuclear systems; role of corrosion in boiler failures; effects of water reuse on monitoring and control technology in cooling water applications; methods and mechanisms of scale and deposit control; corrosion detection in petroleum production lines; underground corrosion control; environmental cracking--relating laboratory results and field behavior; corrosion control in reinforced concrete structures; corrosion and its control in aerospace and military hardware; injection and process addition facilities; progress reports on the results of reinspection of deaerators inspected or repaired per RP0590 criteria; near 100% volume solids coating technology and application methods; materials performance in high temperature environments containing halides; impact of toxicity studies on use of corrosion/scale inhibitors; mineral scale deposit control in oilfield related operations; corrosion in gas treating; marine corrosion; cold climate corrosion; corrosion in the pulp and paper industry; gaseous chlorine alternatives in cooling water systems; practical applications of ozone in recirculating cooling water systems; and water reuse in industry. Over 400 papers from this conference have been processed separately for inclusion on the data base

The effect of PVD coatings on the corrosion behaviour of AZ91 magnesium alloy

International Nuclear Information System (INIS)

Altun, Hikmet; Sen, Sadri

2006-01-01

In this study, multilayered AlN (AlN + AlN + AlN) and AlN + TiN were coated on AZ91 magnesium alloy using physical vapour deposition (PVD) technique of DC magnetron sputtering, and the influence of the coatings on the corrosion behaviour of the AZ91 alloy was examined. A PVD system for coating processes, a potentiostat for electrochemical corrosion tests, X-ray difractometer for compositional analysis of the coatings, and scanning electron microscopy for surface examinations were used. It was determined that PVD coatings deposited on AZ91 magnesium alloy increased the corrosion resistance of the alloy, and AlN + AlN + AlN coating increased the corrosion resistance much more than AlN + TiN coating. However, it was observed that, in the coating layers, small structural defects e.g., pores, pinholes, cracks that could arise from the coating process or substrate and get the ability of protection from corrosion worsened were present

CORROSION RATE OF STEELS DX51D AND S220GD IN DIFFERENT CORROSION ENVIRONMENT

Directory of Open Access Journals (Sweden)

Alina Crina CIUBOTARIU

2016-06-01

Full Text Available Corrosion in the marine environment is an important issue because the costs causes by marine corrosion increased year upon year. It is necessary a correctly approach to materials selection, protection and corrosion control to reduce this burden of wasted materials, wasted energy and wasted money. Many different types of corrosion attack can be observed to structures, ships and other equipment used in sea water service. Shipping containers are exposed to various corrosive mediums like as airborne salt, industrial pollutants, rain and saltwater. Transport damage during loading onto and unloading off trucks, train beds and ships breaches the paint coating which further contributes to corrosion. The result is shortened container life and high costs for container repair or replacement. The paper intends to evaluate, by gravimetric method, the corrosion rate and corrosion penetration rate of two types of carbon steel DX51D and S220GD. Carbon steel DX51D and hot-dip galvanized steel S220GD are used in marine and industrial applications for buildings cargo vessels, container ships and oil tankers. For testing it was used different corrosive environments: 5% NaOH solution; 5% HCL solution and 0.5M NaCl solution. The samples were immersed in 400mL of testing solution for exposure period of 28 days. Periodically at 3 days, 7 days, 14 days, 21 days and 28 days was measured de mass loss and evaluate the corrosion rate and corrosion stability coefficient. The steel DX51D was stable in 5% NaOH solution for 28 days, the values of corrosion stability coefficient was 7 after 3 days and 6 after 28 days of immersion in corrosive medium. In 5% HCL solution steels DX51D and S220GD was completely corroded in 21 days with a corrosion stability coefficient equal with 9 for 7 days and 8 for 21 days of immersion in corrosive solution. It was observed a good resistance for 3 days in 0.5M NaCl solution with a corrosion stability coefficient equal with 5, but after that

Improvement of corrosion resistance of vanadium alloys in high-temperature pressurized water

International Nuclear Information System (INIS)

Fujiwara, Mitsuhiro; Sakamoto, Toshiya; Satou, Manabu; Hasegawa, Akira; Abe, Katsunori; Kaiuchi, Kazuo; Furuya, Takemi

2005-01-01

Corrosion tests in pressurized and vaporized water were conducted for V-based high Cr and Ti alloys and V-4Cr-4Ti type alloys containing minor elements such as Si, Al and Y. Weight losses were observed for every alloy after corrosion tests in pressurized water. It was apparent that addition of Cr effectively reduced the weight change in pressurized water. The weight loss of V-4Cr-4Ti type alloys in corrosion tests in vaporized water was also reduced as Cr content increased. The V-20Cr-4Ti alloy had a slight weight gain, almost same as that of SUS316, which had the best corrosion properties in the tested alloys. The elongation of alloys with in excess of 10% Cr was reduced as Cr content increased. The elongations of the V-12Cr-4Ti and the V-15Cr-4Ti alloys were significantly reduced by corrosion and cleavage fracture was observed reflecting hydrogen embrittlement. The reduced elongations of the alloys of the alloys were recovered to the same level of as annealed conditions after hydrogen degassing. After corrosion, the V-15Cr-4Ti-0.5Y alloy still kept enough elongation, suggesting that the addition of Y is effective to reduce the hydrogen embrittlement. (author)

The effects of zirconium and beryllium on microstructure evolution, mechanical properties and corrosion behaviour of as-cast AZ63 alloy

International Nuclear Information System (INIS)

Jafari, Hassan; Amiryavari, Peyman

2016-01-01

Alloying elements are able to strongly modify the microstructure characteristics of Mg–Al–Zn alloys which dominate mechanical and corrosion properties of the alloys. In this research, the individual effects of Zr and Be additions on the microstructure, mechanical and corrosion properties of as-cast AZ63 alloy were explored. The results revealed that the addition of Zr leads to microstructure refinement in as-cast AZ63 alloy, resulting in improved tensile and hardness properties. 0.0001 and 0.001 wt% Be containing cast AZ63 alloy exhibited microstructure coarsening, while morphological alteration from sixford symmetrical to irregular shape grain was observed for the alloy containing 0.01 and 0.1 wt% Be. No specific Be compound was detected. In addition, mechanical properties of AZ63 alloy containing Zr was improved due to the microstructure modification, while Be containing alloy responded reverse behaviour. The corrosion resistance of AZ63 alloy was improved after the addition of Zr and Be due to the grain refinement and passivation effects, respectively. However, when the Zr content exceeds 0.5 wt%, the formation of Al 2 Zr affected the corrosion resistance. In other words, AZ63–0.5Zr alloy provided the lowest corrosion rate.

Corrosion of metallic materials. Dry corrosion, aqueous corrosion and corrosion by liquid metal, methods of protection

International Nuclear Information System (INIS)

Helie, Max

2015-01-01

This book is based on a course on materials given in an engineering school. The author first gives an overview of metallurgy issues: metallic materials (pure metals, metallic alloys), defects of crystal lattices (point defects, linear defects or dislocations), equilibrium diagrams, steels and cast, thermal processing of steels, stainless steels, aluminium and its alloys, copper and its alloys. The second part addresses the properties and characterization of surfaces and interfaces: singularity of a metal surface, surface energy of a metal, energy of grain boundaries, adsorption at a material surface, metal-electrolyte interface, surface oxide-electrolyte interface, techniques of surface analysis. The third chapter addresses the electrochemical aspects of corrosion: description of the corrosion phenomenon, free enthalpy of a compound and free enthalpy of a reaction, case of dry corrosion (thermodynamic aspect, Ellingham diagram, oxidation mechanisms, experimental study, macroscopic modelling), case of aqueous corrosion (electrochemical thermodynamics and kinetics, experimental determination of corrosion rate). The fourth part addresses the different forms of aqueous corrosion: generalized corrosion (atmospheric corrosion, mechanisms and tests), localized corrosion (galvanic, pitting, cracking, intergranular, erosion and cavitation), particular cases of stress cracking (stress corrosion, fatigue-corrosion, embrittlement by hydrogen), and bi-corrosion (of non alloyed steels, of stainless steels, and of aluminium and copper alloys). The sixth chapter addresses the struggle and the protection against aqueous corrosion: methods of prevention, scope of use of main alloys, geometry-based protection of pieces, use of corrosion inhibitors, use of organic or metallic coatings, electrochemical protection. The last chapter proposes an overview of corrosion types in industrial practices: in the automotive industry, in the oil industry, in the aircraft industry, and in the

The effects of Nitinol phases on corrosion and fatigue behavior

Science.gov (United States)

Denton, Melissa

The purpose of these studies was to provide a detailed understanding of Nitinol phases and their effects on corrosion and fatigue life. The two primary phases, austenite and martensite, were carefully evaluated with respect to material geometry, corrosion behavior, wear, and fatigue life. Material characterization was performed using several techniques that include metallography, scanning electron microscopy (SEM), transmission electron microscopy (TEM), atomic force microscopy (AFM), x-ray photoelectron spectrum (XPS), and Auger electron spectroscopy (AES). Uniaxial tensile tests were conducted to determine the mechanical properties such as elongation, ultimate tensile strength, modulus, transformation strain, and plateau stress. In addition, accelerated wear testing and four point bend fatigue testing were completed to study the fatigue life and durability of the material. The corrosion of Nitinol was found to be dependent on various surface conditions. Electrochemical corrosion behavior of each phase was investigated using cyclic potentiodyamic polarization testing. The corrosion response of electropolished Nitinol was found to be acceptable, even after durability testing. Stress-induced martensite had a lower breakdown potential due to a rougher surface morphology, while thermally induced martensite and austenite performed similarly well. The surface conditioning also had a significant effect on Nitinol mechanical properties. Electropolishing provided a smooth mirror finish that reduced localized texture and enhanced the ductility of the material. Quasi-static mechanical properties can be good indicators of fatigue life, but further fatigue testing revealed that phase transformations had an important role as well. The governing mechanisms for the fatigue life of Nitinol were determined to be both martesitic phase transformations and surface defects. A new ultimate dislocation strain model was proposed based on specific accelerated step-strain testing.

Corrosion Inhibition of AISI/SAE Steel in a Marine Environment

Directory of Open Access Journals (Sweden)

Fatai Olufemi ARAMIDE

2009-12-01

Full Text Available Effect of Sodium nitrite as a corrosion inhibitor of mild steel in sea water wasinvestigated, using the conventional weight loss method. Differentpercentages of sodium nitrite were used from 0% to 10% in sea water.Samples of mild steel were exposed to these corrosive media and the weightloss was calculated at intervals of 120 hours, 168 hours, 208 hours, 256 hours,304 hours and 352 hours. It was observed that corrosion rate increases withtime of exposure to the corrosive medium (inhibited or non-inhibited and thatsodium nitrite can be used to retards the corrosion rate of mild steel if theappropriate concentration is used in sea water. It was concluded that theoptimum percentage of sodium nitrate in sea water that gives the optimumcorrosion inhibition of mild steel is 4%.

In situ AFM study of pitting corrosion and corrosion under strain on a 304L stainless steel

International Nuclear Information System (INIS)

Martin, F.A.; Cousty, J.; Masson, J-L.; Bataillon, C.

2004-01-01

Our study is centred on surface localised corrosion under strain of a standard stainless steel (304L). The interest we take in these corrosion phenomena is led by the general misunderstanding of its primary initiation steps. The goal of this study is to determine precisely the relationships between local geometrical defects (grain boundaries, dislocation lines, etc) or chemical defects (inclusions) with the preferential sites of corrosion on the strained material. By combining three techniques at the same time: Atomic Force Microscopy, an electrochemical cell and a traction plate, we can observe in situ the effect of localised stress and deformation on the sample surface exposed to a corrosive solution. We managed to build an original set-up compatible with all the requirements of these three different techniques. Furthermore, we prepared the surface of our sample as flat as possible to decrease at maximum the topographical noise in order to observe the smallest defect on the surface. By using a colloidal suspension of SiO 2 , we obtained surfaces with a typical corrugation (RMS) of about 1 A for areas of at least 1 μm 2 . Our experimental study has been organised in two primary investigations: - In situ study of the morphology evolution of the surface under a corrosive chloride solution (borate buffer with NaCl salt). The influence of time, NaCl concentration, and potential was investigated; - In situ exploration of a 304L strained surface. It revealed the first stages of the surface plastic evolutions like activation of sliding dislocations, materialized by parallel steps of about 2 nm high in the same grain. The secondary sliding plane systems were also noticeable for higher deformation rates. Recent results concerning in situ AFM observation of corroded surfaces under strain in a chloride media will be presented. (authors)

In situ AFM study of pitting corrosion and corrosion under strain on a 304L stainless steel

Energy Technology Data Exchange (ETDEWEB)

Martin, F.A. [CEA de Saclay, DRECAM/SPCSI, 91191 Gif-sur-Yvette cedex (France); Cousty, J.; Masson, J-L. [CEA de Saclay, DRECAM/SPCSI, 91191 Gif-sur-Yvette cedex (France); Bataillon, C. [CEA de Saclay, DEN/DPC/LECA, 91191 Gif-sur-Yvette cedex (France)

2004-07-01

Our study is centred on surface localised corrosion under strain of a standard stainless steel (304L). The interest we take in these corrosion phenomena is led by the general misunderstanding of its primary initiation steps. The goal of this study is to determine precisely the relationships between local geometrical defects (grain boundaries, dislocation lines, etc) or chemical defects (inclusions) with the preferential sites of corrosion on the strained material. By combining three techniques at the same time: Atomic Force Microscopy, an electrochemical cell and a traction plate, we can observe in situ the effect of localised stress and deformation on the sample surface exposed to a corrosive solution. We managed to build an original set-up compatible with all the requirements of these three different techniques. Furthermore, we prepared the surface of our sample as flat as possible to decrease at maximum the topographical noise in order to observe the smallest defect on the surface. By using a colloidal suspension of SiO{sub 2}, we obtained surfaces with a typical corrugation (RMS) of about 1 A for areas of at least 1 {mu}m{sup 2}. Our experimental study has been organised in two primary investigations: - In situ study of the morphology evolution of the surface under a corrosive chloride solution (borate buffer with NaCl salt). The influence of time, NaCl concentration, and potential was investigated; - In situ exploration of a 304L strained surface. It revealed the first stages of the surface plastic evolutions like activation of sliding dislocations, materialized by parallel steps of about 2 nm high in the same grain. The secondary sliding plane systems were also noticeable for higher deformation rates. Recent results concerning in situ AFM observation of corroded surfaces under strain in a chloride media will be presented. (authors)

Stress-corrosion cracks behavior under underground disposal environment of radioactive wastes

International Nuclear Information System (INIS)

Isei, Takehiro; Seto, Masahiro; Ogata, Yuji; Wada, Yuji; Utagawa, Manabu; Kosugi, Masayuki

2000-01-01

This study is composed by two sub-theme of study on stress-corrosion cracking under an environment of disposal on radioactive wastes and control technique on microscopic crack around the disposal cavity, and aims at experimental elucidation on forming mechanism of stress-corrosion cracking phenomenon on rocks and establishment of its control technique. In 1998 fiscal year, together with an investigation on effect of temperature on fracture toughness and on stress-corrosion cracks performance of sedimentary rocks (sandy rocks), an investigation on limit of the stress-corrosion cracking by addition of chemicals and on crack growth in a rock by in-situ observation using SEM were carried out. As a result, it was formed that fracture toughness of rocks reduced at more than 100 centigrade of temperature, that a region showing an equilibrium between water supply to crack end and crack speed appeared definitely, that a limit of stress-corrosion cracking appeared by addition of chemicals, and that as a result of observing crack advancement of saturated rock by in-situ observation of crack growth using SEM, a process zone was formed at the front of main crack due to grain boundary fracture. (G.K.)

Corrosion Cost and Corrosion Map of Korea - Based on the Data from 2005 to 2010

International Nuclear Information System (INIS)

Kim, Y. S.; Lim, H. K.; Kim, J. J.; Hwang, W. S.; Park, Y. S.

2011-01-01

Corrosion of metallic materials occurs by the reaction with corrosive environment such as atmosphere, marine, soil, urban, high temperature etc. In general, reduction of thickness and cracking and degradation are resulted from corrosion. Corrosion in all industrial facilities and infrastructure causes large economic losses as well as a large number of accidents. Economic loss by corrosion has been reported to be nearly 1-6% of GNP or GDP. In order to reduce corrosion damage of industrial facilities, corrosion map as well as a systematic investigation of the loss of corrosion in each industrial sector is needed. The Corrosion Science Society of Korea in collaboration with 15 universities and institutes has started to survey on the cost of corrosion and corrosion map of Korea since 2005. This work presents the results of the survey on cost of corrosion by Uhlig, Hoar, and input-output methods, and the evaluation of atmospheric corrosion rate of carbon steel, weathering steel, galvanized steel, copper, and aluminum in Korea. The total corrosion cost was estimated in terms of the percentage of the GDP of industry sectors and the total GDP of Korea. According to the result of Input/output method, corrosion cost of Korea was calculated as 2.9% to GDP (2005). Time of wetness was shown to be categories 3 to 4 in all exposure areas. A definite seasonal difference was observed in Korea. In summer and fall, time of wetness was higher than in other seasons. Because of short exposure period (12 months), significant corrosion trends depending upon materials and exposure corrosion environments were not revealed even though increased mass loss and decreased corrosion rate by exposure time

Corrosion of High Chromium Ferritic/Martensitic Steels in High Temperature Water. a Literature Review

Energy Technology Data Exchange (ETDEWEB)

Fernandez, P.; Lapena, J.; Blazquez, F. [Ciemat, Madrid (Spain)

2000-07-01

Available literature concerning corrosion of high-chromium ferritic/martensitic steels in high temperature water has been reviewed. The subjects considered are general corrosion, effect of irradiation on corrosion, stress corrosion cracking (SCC) and irradiation-assisted stress corrosion cracking (IASCC). In addition some investigations about radiation induced segregation (RIS) are shown in order to know the compositional changes at grain boundaries of these alloys and their influence on corrosion properties. The data on general corrosion indicate moderate corrosion rates in high temperature water up to 350 degree centigree. Considerably larger corrosion rates were observed under neutron irradiation. The works concerning to the behaviour of these alloys to stress corrosion cracking seem to conclude that in these materials is necessary to optimize the temper temperature and to carry out the post-weld heat treatments properly in order to avoid stress corrosion cracking. (Author) 40 refs.

Corrosion of High Chromium Ferritic/Martensitic Steels in High Temperature Water. a Literature Review

International Nuclear Information System (INIS)

Fernandez, P.; Lapena, J.; Blazquez, F.

2000-01-01

Available literature concerning corrosion of high-chromium ferritic/martensitic steels in high temperature water has been reviewed. The subjects considered are general corrosion, effect of irradiation on corrosion, stress corrosion cracking (SCC) and irradiation-assisted stress corrosion cracking (IASCC). In addition some investigations about radiation induced segregation (RIS) are shown in order to know the compositional changes at grain boundaries of these alloys and their influence on corrosion properties. The data on general corrosion indicate moderate corrosion rates in high temperature water up to 350 degree centigrade. Considerably larger corrosion rates were observed under neutron irradiation. The works concerning to the behaviour of these alloys to stress corrosion cracking seem to conclude that in these materials is necessary to optimize the temper temperature and to carry out the post-weld heat treatments properly in order to avoid stress corrosion cracking. (Author) 40 refs

Effect of Mo contents on corrosion behaviors of welded duplex stainless steel

Science.gov (United States)

Bae, Seong Han; Lee, Hae Woo

2013-05-01

The corrosion behaviour and change of the phase fraction in welded 24Cr Duplex stainless steel was investigated for different chemical composition ranges of Mo contents. Filler metal was produced by fixing the contents of Cr, Ni, N, and Mn while adjusting the Mo content to 0.5, 1.4, 2.5, 3.5 wt%. The δ-ferrite fraction was observed to increase as the content of Mo increased. A polarisation test conducted in a salt solution, indicated the pitting corrosion potential increased continuously to 3.5 wt% Mo, while the corrosion potential changed most between 0.5 and 1.41 wt% Mo. The location of the pitting corrosion in 0.5 wt% Mo steel was randomly distributed, but it occurred selectively at the grain boundary between the γ- and δ-ferrite phases in 1.4, 2.5 and 3.5 wt% Mo steel. Energy dispersive X-ray spectroscopy mapping analysis showed that areas deficient in Cr, Mo, and Ni occurred around the grain boundary of the γ- and δ-ferrite phases. Non-metallic inclusions are thought to act as initiation points for the pitting corrosion that occurs in the salt solution initially as a result of the potential difference between the matrix structure and the incoherent inclusions.

Assessing Level and Effectiveness of Corrosion Education in the UAE

OpenAIRE

Lim, Hwee Ling

2012-01-01

The consequences of corrosion can be minimized by an engineering workforce well trained in corrosion fundamentals and management. Since the United Arab Emirates incurs the second highest cost of corrosion after Saudi Arabia, this paper examined the quality of corrosion education in the UAE. Surveys with academia and industry respondents showed that dedicated corrosion courses and engineering courses that integrated corrosion into the curricula were available in UAE universities, but graduates...

The Corrosion Inhibition Characteristics of Sodium Nitrite Using an On-line Corrosion Rate Measurement System

International Nuclear Information System (INIS)

Park, Mal-Yong; Kang, Dae-Jin; Moon, Jeon-Soo

2015-01-01

An on-line corrosion rate measurement system was developed using a personal computer, a data acquisition board and program, and a 2-electrode corrosion probe. Reliability of the developed system was confirmed with through comparison test. With this system, the effect of sodium nitrite (NaNO 2 ) as a corrosion inhibitor were studied on iron and aluminum brass that were immersed in sodium chloride (NaCl) solution. Corrosion rate was measured based on the linear polarization resistance method. The corrosion rates of aluminum brass and iron in 1% NaCl solutions were measured to be 0.290 mm per year (mmpy) and 0.2134 mmpy, respectively. With the addition of 200 ppm of NO 2 - , the corrosion rates decreased to 0.0470 mmpy and 0.0254 mmpy. The addition of NO 2 - caused a decrease in corrosion rates of both aluminum brass and iron, yet the NO 2 - acted as a more effective corrosion inhibitor for iron. than aluminum brass

The effect of Ti(CN/TiNb(CN coating on erosion–corrosion resistance

Directory of Open Access Journals (Sweden)

William Aperador Chaparro

2012-05-01

Full Text Available The goal of this work was to study electrochemical behaviour in corrosion-erosion conditions for Ti(CN/TiNb(CN multilayer coatings having 1, 50, 100, 150 and 200 bilayer periods on AISI 4140 steel substrates by using a multi-target magnetron reactive sputtering device, with an r.f. source (13.56 MHz, two cylindrical magnetron cathodes and two stoichiometric TiC and Nb targets. The multi-layers were evaluated by comparing them to corrosion, erosion and erosion corrosion for a 30º impact angle in a solution of 0.5 M NaCl and silica, analysing the effect of impact angle and the number of bilayers on these coatings’ corrosion resistance. The electrochemical characterisation was performed using electrochemical impedance spectroscopy for analysing corrosion surface; surface morphology was characterised by using a high-resolution scanning electron microscope (SEM. The results showed a de-creased corrosion rate for multilayer systems tested at 30°.

Effect of Equal-Channel Angular Pressing on Pitting Corrosion of Pure Aluminum

Directory of Open Access Journals (Sweden)

Injoon Son

2012-01-01

Full Text Available The effect of equal-channel angular pressing (ECAP on the pitting corrosion of pure Al was investigated using electrochemical techniques in solutions containing 0.1 m mol·dm−3 of Na2SO4 and 8.46 mol·dm−3 of NaCl (300 ppm Cl− and followed by surface analysis. The potential for pitting corrosion of pure Al was clearly shifted in the noble direction by the ECAP process indicating that this process improves resistance to pitting corrosion. The time dependence of corrosion potential and the anodic potential at 1 A·m−2 revealed that the rate of formation of Al oxide films increased due to a decrease in the grain size of the Al after ECAP. Since there exists a negligible amount of impurity precipitates in pure Al, the improvement in pitting corrosion resistance of pure Al by ECAP appears to be attributable to an increase in the rate of formation of Al oxide films.

Radiometric investigation of effect of decontamination agents on corrosion behavior of structural materials for nuclear power engineering

International Nuclear Information System (INIS)

Silber, R.; Ecksteinova, A.

1987-01-01

The tracer technique is used in monitoring corrosion behaviour of high-alloy steels used as structural materials in nuclear power engineering. Radioisotopes 59 Fe, 51 Cr, 58 Co and 60 Co produced by neutron irradiation of steel are mainly used for labelling steel components. The actual corrosion test proceeds in a facility whose description is given. The facility allows automatic sampling of corrosion medium fractions in preset intervals. The fractions are evaluated using a multi-channel analyzer with a Ge(Li) detector. The method can be applied in, e.g., monitoring extraction corrosion, the effect of decontamination agents on the corrosion of alloy steels and the effect of heat treatment of steels of their corrosion resistance in a model corrosion environment. (Z.M.). 2 fig., 1 tab., 5 refs

A High-Performance Corrosion-Resistant Iron-Based Amorphous Metal - The Effects of Composition, Structure and Environment on Corrosion Resistance

International Nuclear Information System (INIS)

Farmer, J.; Haslam, J.; Day, D.; Lian, T.; Saw, C.; Hailey, P.; Choi, J.S.; Rebak, R.; Yang, N.; Bayles, R.; Aprigliano, L.; Payer, J.; Perepezko, J.; Hildal, K.; Lavernia, E.; Ajdelsztajn, L.; Branagan, D.; Beardsley, B.

2007-01-01

The passive film stability of several Fe-based amorphous metal formulations have been found to be comparable to that of high-performance Ni-based alloys, and superior to that of stainless steels, based on electrochemical measurements of the passive film breakdown potential and general corrosion rates. Chromium (Cr), molybdenum (Mo) and tungsten (W) provide corrosion resistance; boron (B) enables glass formation; and rare earths such as yttrium (Y) lower critical cooling rate (CCR). The high boron content of this particular amorphous metal also makes it an effective neutron absorber, and suitable for criticality control applications, as discussed in companion publications. Corrosion data for SAM2X5 (Fe 49.7 Cr 17.7 Mn 1.9 Mo 7.4 W 1.6 B 15.2 C 3.8 Si 2.4 ) is discussed here. (authors)

The Effect of Fly Ash on the Corrosion Behaviour of Galvanised Steel Rebarsin Concrete

Science.gov (United States)

Tittarelli, Francesca; Mobili, Alessandra; Bellezze, Tiziano

2017-08-01

The effect of fly ash on the corrosion behaviour of galvanised steel rebars in cracked concrete specimens exposed to wet-dry cycles in a chloride solution has been investigated. The obtained results show that the use of fly ash, replacing either cement or aggregate, always improves the corrosion behaviour of galvanised steel reinforcements. In particular, the addition of fly ash, even in the presence of concrete cracks, decreases the corrosion rate monitored in very porous concretes, as those with w/c = 0.80, to values comparable with those obtained in good quality concretes, as those with w/c = 0.45. Therefore, fly ash cancels the negative effect, at least from the corrosion point of view, of a great porosity of the cement matrix.

Characterization of corrosion products of Zn and Zn–Mg–Al coated steel in a marine atmosphere

International Nuclear Information System (INIS)

Diler, E.; Rouvellou, B.; Rioual, S.; Lescop, B.; Nguyen Vien, G.; Thierry, D.

2014-01-01

Highlights: • The corrosion behaviour of Zn–Mg–Al alloy in marine environment is characterized. • Zn–Mg–Al alloy shows a better corrosion resistance than Zn. • Strong enhancement of NaZn 4 Cl(OH) 6 SO 4 ·6H 2 O in the corrosion products is observed. • Al 3+ and Mg 2+ induced quenching effects in corrosion activity are described. - Abstract: The corrosion behaviour of pure zinc and zinc–magnesium–aluminium alloy (ZMA) has been studied during 6 months of exposure in marine environment (Brest, France). The composition of corrosion products is analysed using infrared spectroscopy (FTIR), X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS). An improved corrosion resistance of ZMA is observed. This improvement is found to be connected to Mg 2+ and Al 3+ induced quenching of corrosion activity and to the enhancement of NaZn 4 Cl(OH) 6 SO 4 ·6H 2 O in the formed corrosion product

Electrochemical Corrosion Investigations on Anaerobic Treated Distillery Effluent

Science.gov (United States)

Ram, Chhotu; Sharma, Chhaya; Singh, A. K.

2014-09-01

Present study is focused on the corrosivity of anaerobic treated distillery effluent and corrosion performance of mild steel and stainless steels. Accordingly, electrochemical polarization tests were performed in both treated distillery and synthetic effluents. Polarization tests were also performed in synthetic solutions and it was observed that Cl- and K+ increase whereas SO4 -, PO4 -, NO3 -, and NO2 - decrease the corrosivity of effluent at alkaline pH. Further, comparison in corrosivity of distillery and synthetic effluents shows the former to be less corrosive and this is assigned due to the presence of amino acids and melanoidins. Mild steel experienced to have the highest corrosion rate followed by stainless steels—304L and 316L and lowest in case of SAF 2205. Relative corrosion resistance of stainless steels is observed to depend upon Cr, Mo, and N content.

Flexural behavior of bonded post-tensioned concrete beams under strand corrosion

International Nuclear Information System (INIS)

Zhang, Xuhui; Wang, Lei; Zhang, Jianren; Ma, Yafei; Liu, Yongming

2017-01-01

Highlights: • Flexural behavior of bonded PT beams with strand corrosion is experimental tested. • Cracking, stiffness, ultimate strength, failure & ductility of beams are clarified. • A coefficient is proposed to measure incompatible strain between strand & concrete. - Abstract: An experimental test is performed to investigate the flexural behavior of bonded post-tensioned concrete beams under strand corrosion. Eight beams are designed and subjected to accelerated method to different corrosion levels. The initial stiffness of beams is observed by cyclic loading-unloading test during the corrosion procedure. Corrosion effects on concrete cracking, post-cracking stiffness, ultimate strength, failure mode and ductility are then clarified by the flexural test. And, a coefficient is introduced to quantify the incompatible strain between corroded strand and concrete. Results show that the prestress force loss of strand has almost the linear relation with corrosion loss. Strand corrosion affects slightly the initial stiffness of beam before flexural cracking, but degrades significantly the post-cracking stiffness of beam as the corrosion loss exceeds 27.0%. Slight corrosion of strand has little effects on beams flexural behavior. The severe corrosion, however, decreases the number of crack, changes the failure mode form the concrete crushing to strand rupture, degrades the ductility and the ultimate strength of beams, and leads to the incompatible strain between strand and concrete. In the present test, the incompatible strain decreases about 20% of the flexural strength as the corrosion loss exceeds 27.0%.

Flexural behavior of bonded post-tensioned concrete beams under strand corrosion

Energy Technology Data Exchange (ETDEWEB)

Zhang, Xuhui [College of Civil Engineering and Mechanics, Xiangtan University, 411105 Xiangtan (China); School of Civil Engineering and Architecture, Changsha University of Science & Technology, 410114 Changsha (China); Industry Key Laboratory of Traffic Infrastructure Security Risk Management (CSUST), 410114 Changsha (China); Wang, Lei, E-mail: leiwlei@hotmail.com [School of Civil Engineering and Architecture, Changsha University of Science & Technology, 410114 Changsha (China); Industry Key Laboratory of Traffic Infrastructure Security Risk Management (CSUST), 410114 Changsha (China); Zhang, Jianren; Ma, Yafei [School of Civil Engineering and Architecture, Changsha University of Science & Technology, 410114 Changsha (China); Industry Key Laboratory of Traffic Infrastructure Security Risk Management (CSUST), 410114 Changsha (China); Liu, Yongming [School for Engineering of Matter, Transport and Energy, Arizona State University, 85281 Tempe, AZ (United States)

2017-03-15

Highlights: • Flexural behavior of bonded PT beams with strand corrosion is experimental tested. • Cracking, stiffness, ultimate strength, failure & ductility of beams are clarified. • A coefficient is proposed to measure incompatible strain between strand & concrete. - Abstract: An experimental test is performed to investigate the flexural behavior of bonded post-tensioned concrete beams under strand corrosion. Eight beams are designed and subjected to accelerated method to different corrosion levels. The initial stiffness of beams is observed by cyclic loading-unloading test during the corrosion procedure. Corrosion effects on concrete cracking, post-cracking stiffness, ultimate strength, failure mode and ductility are then clarified by the flexural test. And, a coefficient is introduced to quantify the incompatible strain between corroded strand and concrete. Results show that the prestress force loss of strand has almost the linear relation with corrosion loss. Strand corrosion affects slightly the initial stiffness of beam before flexural cracking, but degrades significantly the post-cracking stiffness of beam as the corrosion loss exceeds 27.0%. Slight corrosion of strand has little effects on beams flexural behavior. The severe corrosion, however, decreases the number of crack, changes the failure mode form the concrete crushing to strand rupture, degrades the ductility and the ultimate strength of beams, and leads to the incompatible strain between strand and concrete. In the present test, the incompatible strain decreases about 20% of the flexural strength as the corrosion loss exceeds 27.0%.

NASA's Corrosion Technology Laboratory at the Kennedy Space Center: Anticipating, Managing, and Preventing Corrosion

Science.gov (United States)

Calle, Luz Marina

2014-01-01

Corrosion is the degradation of a material that results from its interaction with the environment. The marine environment at NASAs Kennedy Space Center (KSC) has been documented by ASM International (formerly American Society for Metals) as the most corrosive in the United States. With the introduction of the Space Shuttle in 1981, the already highly corrosive conditions at the launch pads were rendered even more severe by the 70 tons of highly corrosive hydrochloric acid that were generated by the solid rocket boosters. Numerous failures at the launch pads are caused by corrosion.The structural integrity of ground infrastructure and flight hardware is critical to the success, safety, cost, and sustainability of space missions. As a result of fifty years of experience with launch and ground operations in a natural marine environment that is highly corrosive, NASAs Corrosion Technology Laboratory at KSC is a major source of corrosion control expertise in the launch and other environments. Throughout its history, the Laboratory has evolved from what started as an atmospheric exposure facility near NASAs launch pads into a world-wide recognized capability that provides technical innovations and engineering services in all areas of corrosion for NASA and external customers.This presentation will provide a historical overview of the role of NASAs Corrosion Technology in anticipating, managing, and preventing corrosion. One important challenge in managing and preventing corrosion involves the detrimental impact on humans and the environment of what have been very effective corrosion control strategies. This challenge has motivated the development of new corrosion control technologies that are more effective and environmentally friendly. Strategies for improved corrosion protection and durability can have a huge impact on the economic sustainability of human spaceflight operations.

Surface treatment and history-dependent corrosion in lead alloys

International Nuclear Information System (INIS)

Li Ning; Zhang Jinsuo; Sencer, Bulent H.; Koury, Daniel

2006-01-01

In oxygen-controlled lead and lead-bismuth eutectic (LBE), steel corrosion may be strongly history dependent. This is due to the competition between liquid metal dissolution corrosion and oxidation as a 'self-healing' protection barrier. Such effects can be observed from corrosion testing of a variety of surface-treated materials, such as cold working, shot peening, pre-oxidation, etc. Shot peening of austenitic steels produces surface-layer microstructural damages and grain compression, which could contribute to increased Cr migration to the surface and enhance the protection through an impervious oxide. Pre-oxidation under conditions different from operating ones may form more protective oxides, reduce oxygen and metal ion migration through the oxides, and achieve better protection for longer durations. Corrosion and oxidation modeling and analysis reveal the potential for significantly reducing long-term corrosion rates by initial and early-stage conditioning of steels for Pb/LBE services

Surface treatment and history-dependent corrosion in lead alloys

Energy Technology Data Exchange (ETDEWEB)

Li Ning [Los Alamos National Laboratory, Los Alamos, NM (United States)]. E-mail: ningli@lanl.gov; Zhang Jinsuo [Los Alamos National Laboratory, Los Alamos, NM (United States); Sencer, Bulent H. [Los Alamos National Laboratory, Los Alamos, NM (United States); Koury, Daniel [University of Nevada, Las Vegas, NV (United States)

2006-06-23

In oxygen-controlled lead and lead-bismuth eutectic (LBE), steel corrosion may be strongly history dependent. This is due to the competition between liquid metal dissolution corrosion and oxidation as a 'self-healing' protection barrier. Such effects can be observed from corrosion testing of a variety of surface-treated materials, such as cold working, shot peening, pre-oxidation, etc. Shot peening of austenitic steels produces surface-layer microstructural damages and grain compression, which could contribute to increased Cr migration to the surface and enhance the protection through an impervious oxide. Pre-oxidation under conditions different from operating ones may form more protective oxides, reduce oxygen and metal ion migration through the oxides, and achieve better protection for longer durations. Corrosion and oxidation modeling and analysis reveal the potential for significantly reducing long-term corrosion rates by initial and early-stage conditioning of steels for Pb/LBE services.

Enhancing corrosion resistance of reinforced concrete structures with hybrid fiber reinforced concrete

International Nuclear Information System (INIS)

Blunt, J.; Jen, G.; Ostertag, C.P.

2015-01-01

Highlights: • Reinforced concrete beams were subjected to cyclic flexural loading. • Hybrid fiber reinforced composites were effective in reducing corrosion rates. • Crack resistance due to fibers increased corrosion resistance of steel rebar. • Galvanic corrosion measurements underestimated corrosion rates. • Polarization resistance measurements predicted mass loss more accurately. - Abstract: Service loads well below the yield strength of steel reinforcing bars lead to cracking of reinforced concrete. This paper investigates whether the crack resistance of Hybrid Fiber Reinforced Concrete (HyFRC) reduces the corrosion rate of steel reinforcing bars in concrete after cyclic flexural loading. The reinforcing bars were extracted to examine their surface for corrosion and compare microcell and macrocell corrosion mass loss estimates against direct gravimetric measurements. A delay in corrosion initiation and lower active corrosion rates were observed in the HyFRC beam specimens when compared to reinforced specimens containing plain concrete matrices cycled at the same flexural load

Zinc Addition Effects on General Corrosion of Austenitic Stainless Steels in PWR Primary Conditions

International Nuclear Information System (INIS)

Qiao Peipeng; Zhang Lefu; Liu Ruiqin; Jiang Suqing; Zhu Fawen

2010-01-01

Zinc addition effects on general corrosion of austenitic stainless steel 316 and 304 were investigated in simulated PWR primary coolant without zinc or with 50 ppb zinc addition at 315 degree C for 500 h. The results show that with the addition of zinc, the corrosion rate of austenitic stainless steel is effectively reduced, the surface oxide film is thinner, the morphology and chemical composition of surface oxide scales are evidently different from those without zinc. There are needle-like corrosion products on the surface of stainless steel 304. (authors)

Corrosion behavior of high purity Fe-Cr-Ni alloys in trans-passive condition

International Nuclear Information System (INIS)

Mayuzumi, Masami; Ohta, Jyoji; Kako, Kenji

1998-01-01

The corrosion behavior of high-purity (99.99%) Fe-Cr-Ni alloys was investigated in 13 N nitric acid with/without Ce 4+ ions to clarify the effect of impurities on the trans-passive corrosion of stainless steel. The following results were obtained. (1) Almost no intergranular corrosion was observed in the high-purity alloys, although the corrosion rate of the matrix region was nearly the same as that of a commercial stainless steel with the same Cr and Ni content. (2) Due to the improved intergranular corrosion resistance, the effect of the purification became significant in the corrosion condition with the grain-separation being predominant. (3) The high-purity alloys showed higher susceptivility to intergranular corrosion with aging treatment between 873 K and 1073 K. Although the sulfuric acid/copper sulfate test suggested the formation of Cr-depleted zones, a grain boundary micro-analysis using a FETEM with an EDX did not reveal any change in Cr content or impurity segregain along the grain boundaries. The mechanism of corrosion enhancement resulting from the aging treatment remains nuclear. (author)

Effects of microbial redox cycling of iron on cast iron pipe corrosion in drinking water distribution systems.

Science.gov (United States)

Wang, Haibo; Hu, Chun; Zhang, Lili; Li, Xiaoxiao; Zhang, Yu; Yang, Min

2014-11-15

Bacterial characteristics in corrosion products and their effect on the formation of dense corrosion scales on cast iron coupons were studied in drinking water, with sterile water acting as a reference. The corrosion process and corrosion scales were characterized by electrochemical and physico-chemical measurements. The results indicated that the corrosion was more rapidly inhibited and iron release was lower due to formation of more dense protective corrosion scales in drinking water than in sterile water. The microbial community and denitrifying functional genes were analyzed by pyrosequencing and quantitative polymerase chain reactions (qPCR), respectively. Principal component analysis (PCA) showed that the bacteria in corrosion products played an important role in the corrosion process in drinking water. Nitrate-reducing bacteria (NRB) Acidovorax and Hydrogenophaga enhanced iron corrosion before 6 days. After 20 days, the dominant bacteria became NRB Dechloromonas (40.08%) with the protective corrosion layer formation. The Dechloromonas exhibited the stronger corrosion inhibition by inducing the redox cycling of iron, to enhance the precipitation of iron oxides and formation of Fe3O4. Subsequently, other minor bacteria appeared in the corrosion scales, including iron-respiring bacteria and Rhizobium which captured iron by the produced siderophores, having a weaker corrosion-inhibition effect. Therefore, the microbially-driven redox cycling of iron with associated microbial capture of iron caused more compact corrosion scales formation and lower iron release. Copyright © 2014 Elsevier Ltd. All rights reserved.

Assessing resistance of stabilized corrosion resistant steels to intergranular corrosion

International Nuclear Information System (INIS)

Karas, A.; Cihal, V. Jr.; Vanek, V.; Herzan, J.; Protiva, K.; Cihal, V.

1987-01-01

Resistance to intergranular corrosion was determined for four types of titanium-stabilized steels from the coefficients of stabilization efficiency according to the degree the chemical composition was known. The ATA SUPER steel showed the highest resistance parameter value. The resistance of this type of steel of a specific composition, showing a relatively low value of mean nitrogen content was compared with steel of an optimized chemical composition and with low-carbon niobium stabilized, molybdenum modified steels. The comparison showed guarantees of a sufficient resistance of the steel to intergranular corrosion. The method of assessing the resistance to intergranular corrosion using the calculation of the minimum content of Cr', i.e., the effective chromium content, and the maximum effective carbon content C' giving the resistance parameter k seems to be prospective for practical use in the production of corrosion resistant steels. (author). 1 tab., 5 figs., 15 refs

Pre-oxidation and its effect on reducing high-temperature corrosion of superheater tubes during biomass firing

DEFF Research Database (Denmark)

Okoro, Sunday Chukwudi; Kvisgaard, M.; Montgomery, Melanie

2017-01-01

Superheater tubes in biomass-fired power plants experience high corrosion rates due to condensation of corrosive alkali chloride-rich deposits. To explore the possibility of reducing the corrosion attack by the formation of an initial protective oxide layer, the corrosion resistance of pre......-oxidised Al and Ti-containing alloys (Kanthal APM and Nimonic 80A, respectively) was investigated under laboratory conditions mimicking biomass firing. The alloys were pre-oxidised at 900°C for 1 week. Afterwards, pre-oxidised samples, and virgin non-pre-oxidised samples as reference, were coated...... with a synthetic deposit of KCl and exposed at 560°C for 1 week to a gas mixture typical of biomass firing. Results show that pre-oxidation could hinder the corrosion attack; however, the relative success was different for the two alloys. While corrosion attack was observed on the pre-oxidised Kanthal APM, the pre...

Effects of surface condition on aqueous corrosion and environmental embrittlement of iron aluminides

Energy Technology Data Exchange (ETDEWEB)

Perrin, R.L.; Buchanan, R.A. [Univ. of Tennessee, Knoxville, TN (United States)

1996-08-01

Effects of retained high-temperature surface oxides, produced during thermomechanical processing and/or heat treatment, on the aqueous-corrosion and environmental-embrittlement characteristics of Fe{sub 3}Al-based iron aluminides (FA-84, FA-129 and FAL-Mo), a FeAl-based iron aluminide (FA-385), and a disordered low-aluminum Fe-Al alloy (FAPY) were evaluated. All tests were conducted at room temperature in a mild acid-chloride solution. In cyclic-anodic-polarization testing for aqueous-corrosion behavior, the surface conditions examined were: as-received (i.e., with the retained high-temperature oxides), mechanically cleaned and chemically cleaned. For all materials, the polarization tests showed the critical pitting potentials to be significantly lower in the as-received condition than in the mechanically-cleaned and chemically-cleaned conditions. These results indicate detrimental effects of the retained high-temperature oxides in terms of increased susceptibilities to localized corrosion. In 200-hour U-bend stress-corrosion-cracking tests for environmental-embrittlement behavior, conducted at open-circuit corrosion potentials and at a hydrogen-charging potential of {minus}1500 mV (SHE), the above materials (except FA-385) were examined with retained oxides and with mechanically cleaned surfaces. At the open-circuit corrosion potentials, none of the materials in either surface condition underwent cracking. At the hydrogen-charging potential, none of the materials with retained oxides underwent cracking, but FA-84, FA-129 and FAL-Mo in the mechanically cleaned condition did undergo cracking. These results suggest beneficial effects of the retained high-temperature oxides in terms of increased resistance to environmental hydrogen embrittlement.

Effect of free Cr content on corrosion behavior of 3Cr steels in a CO2 environment

Science.gov (United States)

Li, Wei; Xu, Lining; Qiao, Lijie; Li, Jinxu

2017-12-01

The corrosion behavior of 3Cr steels with three microstructures (martensite, bainite, combined ferrite and pearlite) in simulated oil field formation water with a CO2 partial pressure of 0.8 MPa was investigated. The relationships between Cr concentrations in corrosion scales and corrosion rates were studied. The precipitated phases that contained Cr were observed in steels of different microstructures, and free Cr content levels were compared. The results showed that steel with the martensite microstructure had the highest free Cr content, and thus had the highest corrosion resistance. The free Cr content of bainite steel was lower than that of martensite steel, and the corrosion rate of bainite steel was higher than that of martensite steel. Because large masses of Cr were combined in ferrite and pearlite steel, the corrosion rates of ferrite and pearlite steel were the highest. Free Cr content in steel affects its corrosion behavior greatly.

The effect of moisture content on the corrosion of fasteners embedded in wood subjected to alkaline copper quaternary treatment

International Nuclear Information System (INIS)

Zelinka, Samuel L.; Glass, Samuel V.; Derome, Dominique

2014-01-01

Highlights: • We examine the dependence of metal corrosion on wood moisture content. • Corrosion of steel and galvanized steel in treated wood were measured. • Corrosion products were analyzed across moisture contents using X-ray diffraction. • The corrosion rate has a sigmoidal dependence on moisture content. • The data herein can be used to improve combined hygrothermal–corrosion models. - Abstract: This paper characterizes the corrosion rate of embedded fasteners as a function of wood moisture content using gravimetric and electrochemical measurements. The results indicated that the corrosion rate increased with moisture content before reaching a plateau. The phases present in the corrosion products, as analyzed using X-ray diffraction, are generally consistent with previous work. Uniform corrosion was observed for all fasteners and all conditions except steel fasteners embedded in water-saturated wood. Data of dependence of corrosion rate on moisture content, presented herein, are necessary to ensure the accuracy of combined hygrothermal/corrosion models used to predict durability of wood structures

Regularities of transition of steel corrosion products into aqueous medium

International Nuclear Information System (INIS)

Nikitin, V.I.; Gvozd', A.M.; Karpova, T.Ya.

1981-01-01

Effect of different factors on a degree of steel corrosion product transition to a water medium has been studied. Ratio of a specific masm qsub(c) of the corrosion products transferring to the water and a specific masm q of all the steel corrosion products produced under the given conditions was used as a criterium characterizing a degree of corrosion product transition from steel surfaces to water. The transition degree to water at a high temperature of different kind steel corrosion products differs relatively few (qsub(c)/q=0.5-0.7) in the water containing oxygen and different salts on increasing temperature, the corrosion process is characterized with continuous decrease of a relative amount of the corrosion products transferring to the medium. On the contrary, in the deaerated water the transition degree of perlite steel corrosion products to water remains constant in a wide temperature range (100-320 deg C). Besides chromium, nickel being a part of austenitic steel composition affects positively decrease of the transition degree of the corrosion products to water as well as q and qsub(c) reduction. The most difference in corrosion characteristics and the transition degree to water is observed when affecting colant steels in the low-temperature zone of the steam generator [ru

Radiolysis effects on fuel corrosion within a failed nuclear waste container

International Nuclear Information System (INIS)

Sunder, S.; Shoeshmith, D.W.; Christensen, H.C.

2003-01-01

The concept of geological disposal of used nuclear fuel in corrosion resistant containers is being investigated in several countries. In the Canadian Nuclear Fuel Waste Management Program (CNFWMP), it is assumed that the used fuel will be disposed of in copper containers. Since the predicted lifetimes of these containers are very long (>106 years), only those containers emplaced with an undetected defect will fail within the period for which radionuclide release from the fuel must be considered. Early failure could lead to the entry of water into the container and subsequent release of radionuclides. The release rate of radionuclides from the used fuel will depend upon its dissolution rate. The primary mechanism for release will be the corrosion of the fuel driven by radiolytically-produced oxidants. The studies carried out to determine the effects of water radiolysis on fuel corrosion are reviewed, and some of the procedures used to predict corrosion rates of used fuel in failed nuclear waste containers described. (author)

A STUDY OF CORROSION AND STRESS CORROSION CRACKING OF CARBON STEEL NUCLEAR WASTE STORAGE TANKS

International Nuclear Information System (INIS)

BOOMER, K.D.

2007-01-01

The Hanford reservation Tank Farms in Washington State has 177 underground storage tanks that contain approximately 50 million gallons of liquid legacy radioactive waste from cold war plutonium production. These tanks will continue to store waste until it is treated and disposed. These nuclear wastes were converted to highly alkaline pH wastes to protect the carbon steel storage tanks from corrosion. However, the carbon steel is still susceptible to localized corrosion and stress corrosion cracking. The waste chemistry varies from tank to tank, and contains various combinations of hydroxide, nitrate, nitrite, chloride, carbonate, aluminate and other species. The effect of each of these species and any synergistic effects on localized corrosion and stress corrosion cracking of carbon steel have been investigated with electrochemical polarization, slow strain rate, and crack growth rate testing. The effect of solution chemistry, pH, temperature and applied potential are all considered and their role in the corrosion behavior will be discussed

Effect of Post Weld Heat Treatment on Corrosion Behavior of AA2014 Aluminum – Copper Alloy Electron Beam Welds

Science.gov (United States)

Venkata Ramana, V. S. N.; Mohammed, Raffi; Madhusudhan Reddy, G.; Srinivasa Rao, K.

2018-03-01

The present work pertains to the study of corrosion behavior of aluminum alloy electron beam welds. The aluminium alloy used in the present study is copper containing AA2014 alloy. Electron Beam Welding (EBW) was used to weld the alloys in annealed (O) condition. Microstructural changes across the welds were recorded and the effect of post weld heat treatment (PWHT) in T4 (Solutionized and naturally aged) condition on pitting corrosion resistance was studied. A software based PAR basic electrochemical system was used for potentio-dynamic polarization tests. From the study it is observed that weld in O condition is prone to more liquation than that of PWHT condition. This may be attributed to re-melting and solidification of excess eutectic present in the O condition of the base metal. It was also observed that slightly higher hardness values are recorded in O condition than that of PWHT condition. The pitting corrosion resistance of the PMZ/HAZ in PWHT condition is better than that of O condition. This is attributed to copper segregation at the grain boundaries of PMZ in O condition.

The effect of magnetite on corrosion of stainless steel (SUS309S) in deaerated synthetic sea water

International Nuclear Information System (INIS)

Taniguchi, N.; Honda, A.

1999-10-01

The assessment of lifetime of carbon steel overpack needs to clear the effects of corrosion products on the corrosion rate of carbon steel. It is reported that the corrosion of carbon steel was accelerated under the presence of magnetite as simulated corrosion products. Therefore, it is important to clear the mechanism of the acceleration of corrosion under the presence of magnetite. If carbon steel overpack will not be able to avoid the acceleration of corrosion under repository condition, some countermeasures have to be taken. One of the countermeasures against the effect of magnetite is considered to be the addition of alloying elements to a steel. The immersion test of stainless steel (SUS309S) as the extreme case of alloying was conducted under the presence of magnetite on the metal surface in synthetic sea water. As the result of this test, the corrosion of stainless steel (SUS309S) was not accelerated by the presence of magnetite. Therefore, it is expected that the susceptibility to the effect of magnetite is able to be reduced by addition of alloying elements to a steel. (author)

The Spread of Corrosion in Cast Iron and its Effect on the Life Cycle of Transportation Vehicles

Directory of Open Access Journals (Sweden)

Tomáš Binar

2017-01-01

Full Text Available This article deals with the spread of corrosion in material at different exposure times, and its effect on the measured brittle fracture and notch impact strength under different temperature conditions. To assess the degradational effect of corrosion on the material characteristics represented by the measured impact strength, we conducted a fractographic analysis of fracture surfaces, the aim of which was to evaluate the spread of corrosion in the material. In the first part of the experiment, two corrosion tests are simulated with a duration time of 432 and 648 hours, to compare the degradation effect of corrosion on the notch impact strength, depending on the duration of the corrosion tests. The following part shows the results of the impact bending test, where the experiment was conducted in an area of reduced and increased temperatures. The final part summarizes the results of the fractographic analysis of sample fracture surfaces from the impact bending tests. Based on the measured the length of the corrosion cracks, we analyzed the sample at the notch and from the material surface after the impact bending test.

Effects of Ag and Cu ions on the microbial corrosion of 316L stainless steel in the presence of Desulfovibrio sp.

Science.gov (United States)

Unsal, Tuba; Ilhan-Sungur, Esra; Arkan, Simge; Cansever, Nurhan

2016-08-01

The utilization of Ag and Cu ions to prevent both microbial corrosion and biofilm formation has recently increased. The emphasis of this study lies on the effects of Ag and Cu ions on the microbial corrosion of 316L stainless steel (SS) induced by Desulfovibrio sp. Electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization were used to analyze the corrosion behavior. The biofilm formation, corrosion products and Ag and Cu ions on the surfaces were investigated using scanning electron microscopy (SEM), energy dispersive X-ray spectrometry (EDS) and elemental mapping. Through circuit modeling, EIS results were used to interpret the physicoelectric interactions between the electrode, biofilm and culture interfaces. EIS results indicated that the metabolic activity of Desulfovibrio sp. accelerated the corrosion rate of SS in both conditions with and without ions. However, due to the retardation in the growth of Desulfovibrio sp. in the presence of Ag and Cu ions, significant decrease in corrosion rate was observed in the culture with the ions. In addition, SEM and EIS analyses revealed that the presence of the ions leads to the formation on the SS of a biofilm with different structure and morphology. Elemental analysis with EDS detected mainly sulfide- and phosphorous-based corrosion products on the surfaces. Copyright © 2016 Elsevier B.V. All rights reserved.

Catastrophes caused by corrosion

OpenAIRE

PETROVIC ZORAN C.

2016-01-01

For many years, huge attention has been paid to the problem of corrosion damage and destruction of metallic materials. Experience shows that failures due to corrosion problems are very important, and statistics at the world level shows that the damage resulting from the effects of various forms of corrosion is substantial and that, for example, in industrialized countries it reaches 4-5% of national incomes. Significant funds are determined annually for the prevention and control of corrosion...

CORROSION IN ACIDIC BEVERAGES AND RECOVERY OF MICROHARDNESS OF HUMAN TEETH ENAMEL

Directory of Open Access Journals (Sweden)

Petra Gaalova

2016-05-01

Full Text Available We studied the influence of corrosion in acidic beverages (white wine, pH~3.5 on micromechanical properties of human teeth. Simultaneously, the effect of fluorine-containing mouthwash (pH~4.4 and of artificial saliva (pH~5.3 in terms of their protective action against corrosion, and the recovery of mechanical properties through fluoridation and re-calcification was studied. The influence of the solutions on Vickers hardness of dental enamel was monitored on the basis of results from the corrosion tests carried out under quasi-dynamic conditions. The tests were performed at the temperature corresponding to the temperature of human body (37°C. The measurements confirmed a significant deterioration of microhardness with prolonged exposure to white wine. The Vickers hardness decreased from 347 HV0.2 in un-corroded specimens to 186 HV0.2 in samples corroded for 60 minutes in white wine. A recovery of Vickers hardness was observed after 60 minutes exposition time in the fluoridation solution, with the increase from 186 to 372 HV0.2. Similar effect was observed in the artificial saliva solution, with observed hardness increase from 186 to 320 HV0.2. Healing of corrosion-induced defects by the action of both solutions was observed by SEM, and associated with observed increase of hardness

Corrosion of carbon steel in contact with bentonite

International Nuclear Information System (INIS)

Dobrev, D.; Vokal, A.; Bruha, P.

2010-01-01

of approximately 2-3 mm/yr in bentonite pore water solution. No significant pressure increase was observed due to generation of hydrogen. The results of surprising behaviour of carbon steels in bentonite could be explained by the different composition of solution after granitic water flow through bentonite or by hypothesis based on our modelling experiments that corrosion rate increase is caused by so called pumping effect of bentonite which is in turn caused by different solubilities of corrosion products in the corrosion layer and bentonite. Influence of corrosion products on bentonite is another important question. It was clearly visible that the transport of corrosion products into Volclay bentonite is approximately 1 mm after 30 days of corrosion at 70 deg. C. The reason why no pressure increase was observed due to hydrogen evolution could be explained by higher rate of hydrogen transport in bubbles than is its evolution rate. But these hydrogen bubbles might be also accumulated between carbon steel layer and bentonite what results in inhomogeneity of corrosion layer. The results achieved significantly affect performance assessment of concept of disposal with carbon steel and bentonite. Only rather short term (30 days) experiments were carried out. In the next period longer experiments will have to give answer if the increase of corrosion rate of carbon steel in contact with bentonite is transient or will last for long time. (authors)

Effect of high energy shot peening pressure on the stress corrosion cracking of the weld joint of 304 austenitic stainless steel

International Nuclear Information System (INIS)

Zhiming, Lu; Laimin, Shi; Shenjin, Zhu; Zhidong, Tang; Yazhou, Jiang

2015-01-01

The weld joint of 304 stainless steel is treated using high energy shot peening(HESP) with various shot peening pressures. The grain size and metallographic microstructure of the specimen surface layer are analyzed using the X-ray diffraction method, and the surface hardness is measured. Slow strain rate tension tests are then performed to investigate the effect of shot peening pressure on the stress corrosion sensitivity. The results show that in the surface layer of the specimen, the grain refinement, hardness and the strain-induced plastic deformation all increase with the increasing shot peening pressure. Martensitic transformation is observed in the surface layer after being treated with HESP. The martensite phase ratio is found to increase with increasing shot peening pressure. The result also shows that the effects of the shot peening treatment on the stress corrosion sensitivity index depend on the shot peening pressure. When the shot peening pressure is less than 0.4 MPa, the grain refinement effect plays the main role, and the stress corrosion sensitivity index decreases with the increasing shot peening pressure. In contrast, when the shot peening pressure is higher than 0.4 MPa, the martensite transformation effect plays the main role, the stress corrosion sensitivity index increases with increasing shot peening pressure

Microencapsulation of Corrosion Indicators for Smart Coatings

Science.gov (United States)

Li, Wenyan; Buhrow, Jerry W.; Jolley, Scott T.; Calle, Luz M.; Hanna,Joshua S.; Rawlins, James W.

2011-01-01

A multifunctional smart coating for the autonomous detection, indication, and control of corrosion is been developed based on microencapsulation technology. This paper summarizes the development, optimization, and testing of microcapsules specifically designed for early detection and indication of corrosion when incorporated into a smart coating. Results from experiments designed to test the ability of the microcapsules to detect and indicate corrosion, when blended into several paint systems, show that these experimental coatings generate a color change, indicative of spot specific corrosion events, that can be observed with the naked eye within hours rather than the hundreds of hours or months typical of the standard accelerated corrosion test protocols.. Key words: smart coating, corrosion detection, microencapsulation, microcapsule, pH-sensitive microcapsule, corrosion indicator, corrosion sensing paint

Effect of H2O2 on the corrosion behavior of 304L stainless steel

International Nuclear Information System (INIS)

Song, Taek Hoh; Kim, In Sub; Noh, Sung Kee

1995-01-01

In connection with the safe storage of high level nuclear waste, effect of H 2 O 2 on the corrosion behavior of 304L stainless steel was examined. Open circuit potentials and polarization curves were measured with and without H 2 O 2 . The experimental results show that H 2 O 2 increased corrosion potential and decreased pitting potential. The passive range, therefore, decreased as H 2 O 2 concentration increased, indicating that pitting resistance was decreased by the existence of H 2 O 2 in the electrolyte. These effects of H 2 O 2 on corrosion of 304L stainless steel are considered to be similar to those of γ-irradiation. To compare the effects of H 2 O 2 with those of O 2 , cathodic and anodic polarization curves were made in three types of electrolyte such as aerated, deaerated, and stirred electrolyte. The experimental results show that the effects of H 2 O 2 on the corrosion behavior were very similar to those of O 2 such as increase of corrosion potential, decrease of pitting resistance, and increase of repassivation potential. In acid and alkaline media, the corrosion potential shifts by H 2 O 2 were restricted by the large current density of proton reduction and by the le Chatelier's principle respectively. 13 figs., 1 tabs., 17 refs. (Author)

Corrosion of ferrous materials in a basaltic environment

International Nuclear Information System (INIS)

Brehm, W.F.

1990-01-01

The results of corrosion tests on A27 cast low-carbon steel are discussed. The corrosion performance of these materials was tested in condensed systems at temperature ranging from 50 C to 200 C and in air-steam mixtures between 150 C and 300 C. The groundwater used was a deoxygenated mild sodium chloride solution. When used, the packing material was 75 percent crushed basalt and 25 percent Wyoming sodium bentonite. In synthetic groundwater corrosion rates for both cast carbon steel and A387 steel in saturated packing and air-steam mixtures were low; maximum rates of 9 μm/a for A27 steel and 1.8 μm/a for A387 steel were observed. These maximum rates were observed at intermediate temperatures because of the formation of non-protective corrosion films. In A27 steel magnetite was the principal corrosion product, with non-protective siderite observed at 100 C. Pits were difficult to produce in saturated packing in A27 steel and did not grow. In air-steam mixtures corrosion rates of both steels were again very low, less than 1 μm/a. Magnetite and small amounts of hematite were detected in corrosion product films

TEM characterisation of stress corrosion cracks in nickel based alloys: effect of chromium content and chemistry of environment; Caracterisation par MET de fissures de corrosion sous contrainte d'alliages a base de nickel: influence de la teneur en chrome et de la chimie du milieu

Energy Technology Data Exchange (ETDEWEB)

Delabrouille, F

2004-11-15

Stress corrosion cracking (SCC) is a damaging mode of alloys used in pressurized water reactors, particularly of nickel based alloys constituting the vapour generator tubes. Cracks appear on both primary and secondary sides of the tubes, and more frequently in locations where the environment is not well defined. SCC sensitivity of nickel based alloys depends of their chromium content, which lead to the replacement of alloy 600 (15 % Cr) by alloy 690 (30 % Cr) but this phenomenon is not yet very well understood. The goal of this thesis is two fold: i) observe the effect of chromium content on corrosion and ii) characterize the effect of environment on the damaging process of GV tubes. For this purpose, one industrial tube and several synthetic alloys - with controlled chromium content - have been studied. Various characterisation techniques were used to study the corrosion products on the surface and within the SCC cracks: SIMS; TEM - FEG: thin foil preparation, HAADF, EELS, EDX. The effect of chromium content and surface preparation on the generalised corrosion was evidenced for synthetic alloys. Moreover, we observed the penetration of oxygen along triple junctions of grain boundaries few micrometers under the free surface. SCC tests show the positive effect of chromium for contents varying from 5 to 30 % wt. Plastic deformation induces a modification of the structure, and thus of the protective character, of the internal chromium rich oxide layer. SCC cracks which developed in different chemical environments were characterised by TEM. The oxides which are formed within the cracks are different from what is observed on the free surface, which reveals a modification of medium and electrochemical conditions in the crack. Finally we were able to evidence some structural characteristics of the corrosion products (in the cracks and on the surface) which turn to be a signature of the chemical environment. (author)

Exploratory shaft liner corrosion estimate

International Nuclear Information System (INIS)

Duncan, D.R.

1985-10-01

An estimate of expected corrosion degradation during the 100-year design life of the Exploratory Shaft (ES) is presented. The basis for the estimate is a brief literature survey of corrosion data, in addition to data taken by the Basalt Waste Isolation Project. The scope of the study is expected corrosion environment of the ES, the corrosion modes of general corrosion, pitting and crevice corrosion, dissimilar metal corrosion, and environmentally assisted cracking. The expected internal and external environment of the shaft liner is described in detail and estimated effects of each corrosion mode are given. The maximum amount of general corrosion degradation was estimated to be 70 mils at the exterior and 48 mils at the interior, at the shaft bottom. Corrosion at welds or mechanical joints could be significant, dependent on design. After a final determination of corrosion allowance has been established by the project it will be added to the design criteria. 10 refs., 6 figs., 5 tabs

Effect of Fe, Ni, and Cr on the corrosion behaviour of hyper-eutectic Al-Si automotive alloy under different pH conditions

Directory of Open Access Journals (Sweden)

Mohammad Salim Kaiser

2018-05-01

Full Text Available Effect of Fe, Ni and Cr on the corrosion behaviour of hyper-eutectic Al-Si automotive alloy was studied. The test of corrosion behaviour at different environmental pH 1, 3, 5, 7, 9, 11 and 13 was performed using conventional gravimetric measurements and complemented by resistivity, optical micrograph, scanning electron microscopy (SEM and X-ray analyser (EDX investigations. The highest corrosion rate was observed at pH 13 followed by pH 1, while in the pH range of 3.0 to 11, there is a high protection of surface due to formation of stable surface oxide film. The highest corrosion rate at pH 13 is due to presence of sodium hydroxide in the solution in which the surface oxide film is soluble. At pH 1, however, high corrosion rate can be attributed to dissolution of Al due to the surface attack by aggressive chloride ions. Presence of Fe, Ni and Cr in hyper-eutectic Al-Si automotive alloy has significant effect on the corrosion rate at both environmental pH values. Resistivity of alloy surfaces initially decreases at pH 1 and pH 13 due to formation of thin films. The SEM images of corroded samples immersed in pH 1 solution clearly show pores due to uniform degradation of the alloy. In pH 13 solution, however, the corrosion layer looks more packed and impermeable.

High temperature corrosion during biomass firing: improved understanding by depth resolved characterisation of corrosion products

DEFF Research Database (Denmark)

Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

2015-01-01

changes within the near surface region (covering both the deposit and the steel surface). Such cross-section analysis was further complemented by plan view investigations (additionally involving X-ray diffraction) combined with removal of the corrosion products. Improved insights into the nature......The high temperature corrosion of an austenitic stainless steel (TP 347H FG), widely utilised as a superheater tube material in Danish power stations, was investigated to verify the corrosion mechanisms related to biomass firing. KCl coated samples were exposed isothermally to 560 degrees C...... of the corrosion products as a function of distance from the deposit surface were revealed through this comprehensive characterisation. Corrosion attack during simulated straw-firing conditions was observed to occur through both active oxidation and sulphidation mechanisms....

The corrosion of steels in molten sodium hydroxide

International Nuclear Information System (INIS)

Newman, R.N.; Smith, C.A.; Smith, R.J.

1976-09-01

The role of sodium hydroxide corrosion is discussed in relation to the wastage of materials observed in fast reactor boilers under fault conditions in the vicinity of a water leak into sodium. An experimental technique to study the corrosion under varying conditions is described. The results presented are for 2 1/4Cr 1Mo obtained in static sodium hydroxide in a closed volume over the temperature range 1033K to 1273K. It is found that the corrosion rate can be followed by monitoring the hydrogen produced by the reaction, which can be written as: Fe + 2NaOH = NaFeO 2 + NaH + 1/2H 2 . After an initial acceleration period the rate law is parabolic. The effect on the corrosion rate of melt and cover gas composition has been in part investigated, and the relevance of mass flow of reactants is discussed. (author)

Effect of surface modification on the corrosion resistivity in supercritical water

International Nuclear Information System (INIS)

Penttila, S.; Horvath, A.; Toivonen, A.; Zolnai, Z.

2011-01-01

This paper summarizes the results of high temperature corrosion studies of the candidate austenitic alloys at relevant operating conditions for SCWR. The high temperature and pressure above the thermodynamic critical point of water result in higher oxidation rate which might be critical for thin-wall components like fuel cladding. The goal of this work was to study the effect of surface preparation on the oxidation rate on Ti-stabilized austenitic alloy 1.4970. Surfaces were prepared with ion implantation using He"+- and N"+-ions. Samples were immersed in supercritical water at 650"oC/25 MPa, for up to 2000 hours. Added to this, conventional surface treatments were conducted for austenitic alloy 316L tube samples in order to study the effect of cold work in sample surface on corrosion resistance. The corrosion rate was evaluated by measuring the weight change of the samples. The compositions of the oxide layers were analyzed using scanning electron microscope (SEM) in conjunction with Energy Dispersive Spectroscopy (EDS). (author)

Nodular Corrosion Characteristics of Zirconium Alloys

Energy Technology Data Exchange (ETDEWEB)

Kim, Hyun Gil; Jeong, Y. H.; Park, S. Y.; Lee, D. J

2003-01-15

This study was reported the effect of the nodular corrosion on the nuclear reactor environmental along with metallurgical influence, also suggested experimental scheme related to evaluate nodular corrosion characteristics of Zr-1 Nb alloy. Remedial strategies against the nodular corrosion should firstly develop plan to assess the effect of the water quality condition (Oxygen, Hydrogen) as well as the boiling on the nodular corrosion, secondarily establish plan to control heat treatment process to keep a good resistance on nodular corrosion in Zr-1Nb alloy as former western reactor did.

Effect of chlorides on the corrosion behaviour of mild steel

International Nuclear Information System (INIS)

Harada, Kazuyuki; Shimada, Minoru

1980-01-01

In PWR's steam generators, ''denting'' resulted from corrosion of support plate material, carbon steel is an important problem. The role of chlorides in corrosion acceleration of mild steel was studied. Corrosion tests were conducted at temperature from 100 0 C to 280 0 C in deaerated solutions of NaCl and MgCl 2 which are main content of sea water. 1) Solution of MgCl 2 was more corrosive than that of NaCl. The more increased in concentration of each chloride solution, the more corrosive in MgCl 2 soln. but the less corrosive in NaCl soln. 2) The rate of corrosion in the mixed solution of NaCl and MgCl 2 was governed by the concentration of MgCl 2 soln. The corrosion behaviour in sea water was suggested to be not controlled by NaCl but by MgCl 2 . 3) Acidification of MgCl 2 soln. could be evaluated by experiment at 100 0 C, the degree of acidification increased with increasing the concentration. However, the value of pH during corrosion was kept constant by the concentration of dissolved Fe 2+ ions. 4) The corrosion acceleration by MgCl 2 soln. was arised not only from acidification by the solution itself but from continuous supplementation of H + ions with the hydrolysis of dissolved Fe 2+ ions. This autocatalytic corrosion process not exhausting acid was characterized with the corrosion in closed system such as in crevice. In addition to acidification of MgCl 2 soln., the formation of non-protective magnetite film by Mg 2+ ion was estimated to be a reason of accelerated corrosion. (author)

Effect of Plasma Nitriding Process Conditions on Corrosion Resistance of 440B Martensitic Stainless Steel

Directory of Open Access Journals (Sweden)

Łępicka Magdalena

2014-09-01

Full Text Available Martensitic stainless steels are used in a large number of various industrial applications, e.g. molds for plastic injections and glass moldings, automotive components, cutting tools, surgical and dental instruments. The improvement of their tribological and corrosion properties is a problem of high interest especially in medical applications, where patient safety becomes a priority. The paper covers findings from plasma nitrided AISI 440B (PN-EN or DIN X90CrMoV18 stainless steel corrosion resistance studies. Conventionally heat treated and plasma nitrided in N2:H2 reaction gas mixture (50:50, 65:35 and 80:20, respectively in two different temperature ranges (380 or 450°C specimens groups were examined. Microscopic observations and electrochemical corrosion tests were performed using a variety of analytical techniques. As obtained findings show, plasma nitriding of AISI 440B stainless steel, regardless of the process temperature, results in reduction of corrosion current density. Nevertheless, applying thermo-chemical process which requires exceeding temperature of about 400°C is not recommended due to increased risk of steel sensitization to intergranular and stress corrosion. According to the results, material ion nitrided in 450°C underwent leaching corrosion processes, which led to significant disproportion in chemical composition of the corroded and corrosion-free areas. The authors suggest further research into corrosion process of plasma nitrided materials and its degradation products.

Corrosion rate of API 5L Gr. X60 multipurpose steel pipeline under combined effect of water and crude oil

Science.gov (United States)

Miao, Jian; Wang, Qiang

2016-09-01

Multipurpose pipeline is often seriously corroded during its service life, and the phenomenon is more prominent once the transportation medium is changed. Electrochemical polarization curves and impedance spectroscopy of the API 5L Gr. X60 steel pipeline's corrosion process in sedimentary water with different ion types and their concentrations have been studied in this work. The results showed that the corrosion rates were found to be 0.00418 and 0.00232 mm/a for pure water and crude oil, respectively. However, for the mixtures of water and crude oil (with water content increased from 0.2 vol% to 10 vol%), the corrosion rate increased consistently and reached a maximum value of 0.15557 mm/a for 10 vol% water in crude oil. The effect of the concentration of various ions, namely, chloride, bicarbonate and sulfate in (oil/water) mixtures on the corrosion rate was characterized by weight-loss method. The results showed that with increasing the ions' concentrations, the corresponding exchange current density increased significantly. The results were further supported by the observations of corrosion morphology using scanning electron microscopy and are helpful in devising guidelines which would help in reducing corrosion in multipurpose transport pipelines involving a change of transported medium during their service life.

Investigations into the corrosion resistance of copper aluminium alloys. Effect of phosphorus as corrosion resistant third alloying element in the ternary system CuAl20P1

International Nuclear Information System (INIS)

Allwardt, A.

1997-01-01

The effect of phosphorus on the corrosion resistance of Al-bronzes is studied in detail in this work. A literature review showed that there are a lot of things known about the microstructure and the mechanical properties of Al-bronzes. In spite of their corrosion resistance the corrosion properties and the structure of the protective oxide films of Al-bronzes were seldom a matter of interest. Systematic studies of the influence of different alloying elements on the oxide film and the corrosion properties are rare. Therefore, it is not possible to predict the corrosion resistance of Al-bronzes, made by alloying particular elements. The high corrosion resistance of the new alloy CuAl 20 P 1 was the reason to investigate the influence of phosphorus on the corrosion properties of Al-bronzes in more detail. A systematic study of the microstructure and the corrosion properties of Cu, CuP x , CuAl 20 and CuAl 20 P x offers an insight into the effect of aluminium and phosphorus on the formation of the oxide film on Al-bronzes. It was found that there exists a critical amount of 1 at.-% of phosphorus. Above and below this amount the corrosion resistance becomes worse. This behaviour could be explained by XPS-and electrochemical measurements. Although there are still some questions about the influence of phosphorus on the corrosion resistance of Al-bronzes, this work has produced some important results, which in the future may be helpful to develop new high corrosion resistant Al-bronzes more efficiently: - on clean surface Al-bronze, the oxidation of Al and Cu takes place simultaneously, - Al promotes the formation of Cu 2 O but impedes the formation of Cu(II)-oxide/-hydride in neutral solutions, - P impedes the formation of Cu 2 O and as a consequence promotes the formation of aluminium oxide. This results in a higher amount of Al in the oxide film on the surface of the alloy, which leads to a better corrosion resistance. (author) figs., tabs., 106 refs

Stainless steel corrosion in conditions simulating WWER-1000 primary coolant. Corrosion behaviour in mixed core

International Nuclear Information System (INIS)

Krasnorutskij, V.S.; Petel'guzov, I.A.; Gritsina, V.M.; Zuek, V.A.; Tret'yakov, M.V.; Rud', R.A.; Svichkar', N.V.; Slabospitskaya, E.A.; Ishchenko, N.I.

2011-01-01

Research into corrosion kinetics of austenitic stainless steels (06Cr18Ni10Ti, 08Cr18Ni10Ti, 12Cr18Ni10Ti) in medium which corresponds to composition and parameters of WWER-1000 primary coolant with different pH values in autoclave out-pile conditions during 14000 hours is given. Surface of oxide films on stainless steels is investigated. Visual inspection of Westinghouse and TVEL fuel was carried out after 4 cycles in WWER-1000 primary water chemistry conditions at South Ukraine NPP. Westinghouse and TVEL fuel cladding materials possess high corrosion resistance. Blushing of weldments was observed. No visual corrosion defects or deposits were observed on fuel rods.

Corrosion induced failure analysis of subsea pipelines

International Nuclear Information System (INIS)

Yang, Yongsheng; Khan, Faisal; Thodi, Premkumar; Abbassi, Rouzbeh

2017-01-01

Pipeline corrosion is one of the main causes of subsea pipeline failure. It is necessary to monitor and analyze pipeline condition to effectively predict likely failure. This paper presents an approach to analyze the observed abnormal events to assess the condition of subsea pipelines. First, it focuses on establishing a systematic corrosion failure model by Bow-Tie (BT) analysis, and subsequently the BT model is mapped into a Bayesian Network (BN) model. The BN model facilitates the modelling of interdependency of identified corrosion causes, as well as the updating of failure probabilities depending on the arrival of new information. Furthermore, an Object-Oriented Bayesian Network (OOBN) has been developed to better structure the network and to provide an efficient updating algorithm. Based on this OOBN model, probability updating and probability adaptation are performed at regular intervals to estimate the failure probabilities due to corrosion and potential consequences. This results in an interval-based condition assessment of subsea pipeline subjected to corrosion. The estimated failure probabilities would help prioritize action to prevent and control failures. Practical application of the developed model is demonstrated using a case study. - Highlights: • A Bow-Tie (BT) based corrosion failure model linking causation with the potential losses. • A novel Object-Oriented Bayesian Network (OOBN) based corrosion failure risk model. • Probability of failure updating and adaptation with respect to time using OOBN model. • Application of the proposed model to develop and test strategies to minimize failure risk.

Predicting Effects of Corrosion Erosion of High Strength Steel Pipelines Elbow on CO2-Acetic Acid (HAc) Solution

International Nuclear Information System (INIS)

Asmara, Y. P.; Ismail, M. F.; Chui, L. Giok; Halimi, Jamiludin

2016-01-01

Simultaneously effect of erosion combined with corrosion becomes the most concern in oil and gas industries. It is due to the fast deterioration of metal as effects of solid particles mixed with corrosive environment. There are many corrosion software to investigate possible degradation mechanisms developed by researchers. They are using many combination factors of chemical reactions and physical process. However effects of CO 2 and acid on pipelines orientations are still remain uncovered in their simulation. This research will investigate combination effects of CO 2 and HAc on corrosion and erosion artificial environmental containing sands particles in 45°, 90° and 180° elbow pipelines. The research used theoretical calculations combined with experiments for verification. The main concerns are to investigate the maximum erosion corrosion rate and maximum shear stress at the surface. Methodology used to calculate corrosion rate are Linear Polarization Resistance (LPR) and weight loss. The results showed that at 45°, erosion rate is the more significant effects in contributing degradation of the metal. The effects of CO 2 and HAc gave significant effects when flow rate of the solution are high which reflect synergism effects of solid particles and those chemical compositions. (paper)

Corrosion behaviour of some conventional stainless steels in electrolyzing process

Directory of Open Access Journals (Sweden)

Amal NASSAR

2015-12-01

Full Text Available In this study, attempts were made to increase the amount of hydrogen generated from the water electrolysis process. Some conventional stainless steels (316; 409; 410 and 430 were used as anode and cathode in electrolysis process. Further study was carried out on the corrosion trend in all the investigated metals. It is observed that the electrode material can effect on the amount of hydrogen generate by electrolyzing process and metal composition of the stainless steels effects on the rate of corrosion.

Corrosion surveillance in spent fuel storage pools

International Nuclear Information System (INIS)

Howell, J.P.

1996-01-01

In mid-1991, corrosion of aluminum-clad spent nuclear fuel was observed in the light-water filled basins at the Savannah River site. A corrosion surveillance program was initiated in the P, K, L-Reactor basins and in the Receiving Basin for Offsite Fuels (RBOF). This program verified the aggressive nature of the pitting corrosion and provided recommendations for changes in basin operations to permit extended longer term interim storage. The changes were implemented during 1994--1996 and have resulted in significantly improved basin water quality with conductivity in the 1--3 microS/cm range. Under these improved conditions, no new pitting has been observed over the last three years. This paper describes the corrosion surveillance program at SRS and what has been learned about the corrosion of aluminum-clad in spent fuel storage pools

Electrochemical corrosion behavior of AZ91D alloy in ethylene glycol

International Nuclear Information System (INIS)

Fekry, A.M.; Fatayerji, M.Z.

2009-01-01

The effect of concentration on the corrosion behavior of Mg-based alloy AZ91D was investigated in ethylene glycol-water solutions using electrochemical techniques i.e. potentiodynamic polarization, electrochemical impedance measurements (EIS) and surface examination via scanning electron microscope (SEM) technique. This can provide a basis for developing new coolants for magnesium alloy engine blocks. Corrosion behavior of AZ91D alloy by coolant is important in the automotive industry. It was found that the corrosion rate of AZ91D alloy decreased with increasing concentration of ethylene glycol. For AZ91D alloy in chloride >0.05 M or fluoride 0.05 M for fluoride containing ethylene glycol solution, some inhibition effect has been observed. The corrosion of AZ91D alloy in the blank can be effectively inhibited by addition of 0.05 mM paracetamol that reacts with AZ91D alloy and forms a protective film on the surface at this concentration as confirmed by surface examination.

Corrosion of carbon steel in the [P_1_4_6_6_6][Br] ionic liquid: The effects of γ-radiation and cover gas

International Nuclear Information System (INIS)

Morco, Ryan P.; Musa, Ahmed Y.; Momeni, Mojtaba; Wren, J.C.

2016-01-01

Highlights: • Carbon steel corrosion in non-aqueous ionic liquid ([P_1_4_6_6_6] [Br]) electrolyte. • Gamma-irradiation results to less corrosion, forming protective oxides. • Substantial corrosion is seen in the absence of gamma-radiation. • A corrosion mechanism is proposed for the observed results. - Abstract: The corrosion of carbon steel in the ionic liquid (IL) [P_1_4_6_6_6] [Br] was studied with the IL in contact with an inert (Ar) or oxidizing (air) cover gas in the presence and absence of γ-radiation. Significant corrosion was observed for the tests performed in the absence of γ-radiation while a protective oxide layer is formed in the presence of γ-radiation. The corrosion is attributed to the presence of impurity H_2O and O_2 dissolved in the IL, and a corrosion mechanism is proposed.

Effect of Heat treatment on Hardness and Corrosion Resistance of Super Cast Iron

Energy Technology Data Exchange (ETDEWEB)

Lee, Roun; Kim, Young Sik [Andong National University, Andong (Korea, Republic of)

2014-07-15

In fossil-fuel-fired power plants, a variety of pollutants are produced from the combustion of conventional fuels such as coal, oil and gas. Major component of such pollution are ash and corrosive chemicals, which also destroy pumps and piping; by causing erosion/corrosion, pitting, and wear. In order to over come such damage, materials with high hardness and high corrosion resistance are needed. In this work, we melted super-cast-iron with excellent corrosion resistance and high hardness. To elucidate the effect of heat treatment, microstructural analysis, hardness measurement, and corrosion tests were performed. Test results revealed that the super-cast-iron had several tens better corrosion resistance than 316 L stainless steel, and it also had a high surface hardness (> HRC45). High hardness, in spite of its low carbon content (0.74%C), could resulted from a hardening heat treatment to precipitate sufficient Cr{sub 7}C{sub 3} and Cr{sub 2}3C{sub 6}. Also, it was concluded that the excellent corrosion resistance of the super-cast-iron was due to the increase of the relative chromium content by minimizing the carbon content, and by the enhancement of passive film by the addition of Cr, Mo, Cu, and W.

Effect of nanograin-boundary networks generation on corrosion of carburized martensitic stainless steel.

Science.gov (United States)

Boonruang, Chatdanai; Thong-On, Atcharawadi; Kidkhunthod, Pinit

2018-02-02

Martensitic stainless steel parts used in carbonaceous atmosphere at high temperature are subject to corrosion which results in a large amount of lost energy and high repair and maintenance costs. This work therefore proposes a model for surface development and corrosion mechanism as a solution to reduce corrosion costs. The morphology, phase, and corrosion behavior of steel are investigated using GIXRD, XANES, and EIS. The results show formation of nanograin-boundary networks in the protective layer of martensitic stainless steel. This Cr 2 O 3 -Cr 7 C 3 nanograin mixture on the FeCr 2 O 4 layer causes ion transport which is the main reason for the corrosion reaction during carburizing of the steel. The results reveal the rate determining steps in the corrosion mechanism during carburizing of steel. These steps are the diffusion of uncharged active gases in the stagnant-gas layer over the steel surface followed by the conversion of C into C 4- and O into O 2- at the gas-oxide interface simultaneously with the migration of Cr 3+ from the metal-oxide interface to the gas-oxide interface. It is proposed that previous research on Al 2 O 3 coatings may be the solution to producing effective coatings that overcome the corrosion challenges discussed in this work.

Effect of ETA treatment on corrosion fatigue in rotors and blades and stress corrosion cracking in 3.5 NiCrMoV steel low-pressure turbine discs

International Nuclear Information System (INIS)

Hitomi, Itoh; Takashi, Momoo; Takayuki, Shiomi

2001-01-01

In recent years, to increase the reliability and reduce the amount of feed water iron to prevent of fouling of steam generator tubes, ethanolamine (ETA) treatment has been adopted into the secondary system. In this investigation, the authors verified that ethanolamine treatment does not adversely affect the susceptibility of either stress corrosion cracking (SCC) in the turbine discs that are the principal units in the secondary system or corrosion fatigue (CF) in rotors and blades. In the first stage, a laboratory investigation was made of (1) SCC initiation and propagation in 3,5 NiCrMoV steel and (2) CF in 3,5 NiCrMoV steel and blade steels, in both cases using deaerated water to which had been added ethanolamine with few organic acids that is 10 times the estimated concentration. It was confirmed that the ethanolamine treatment had almost no effect. In the second stage, test pieces (removed from the disc steel inserted into the turbine extraction chamber before the ethanolamine treatment was started) were used to observe the initiation and propagation of SCC. Even after long-term observation, ethanolamine treatment into the secondary system was found to have almost no effect on the susceptibility of SCC in discs. (author)

Carbon Dioxide Corrosion:

DEFF Research Database (Denmark)

Fosbøl, Philip Loldrup

2008-01-01

CO2 corrosion is a general problem in the industry and it is expensive. The focus of this study is an oil gas production related problem. CO2 corrosion is observed in offshore natural gas transportation pipelines. A general overview of the problem is presented in chapter 1. The chemical system...... with the basic thermodynamics of electrolytes in chapter 2, the extension and general description of electrolyte mass transport in chapter 3, and the electrochemical kinetics of corrosion in chapter 4. A literature overview of CO2 corrosion is shown in chapter 5 and possible extensions of the models...... and validated against heat capacity data. The model is also fitted to experimental data produced and shown in chapter 8 for SLE in the Na2CO3-NaHCO3-MEG-H2O system. The application of the above model is shown in chapter 9. Here the thermodynamic correction factors are calculated. These show how the diffusion...

Atmospheric corrosion tests along the Norwegian-Russian border. Part II

Energy Technology Data Exchange (ETDEWEB)

Henriksen, J.F.; Mikhailov, A.A.

1997-12-31

A bilateral exposure programme was carried out along the Norwegian-Russian border in 1990-1991, 1992-1993 and 1993-1994 to evaluate quantitatively the effect of sulphur pollutants on the atmospheric corrosion of important materials in sub-arctic climate. The first part of the programme demonstrated that also in subarctic climate do metals corrode depending on the atmospheric corrosivity, and dose-response functions were derived which combined the effects of SO{sub 2} and time of wetness. The second part of the programme, which is described in this report, involved exposures of carbon steel, zinc and copper at two sites in Norway and three sites in Russia. It is concluded that the accelerated atmospheric corrosion of metals in regions along the border is mainly due to dry deposition of sulphur. At some sites, dry deposition of Cl contributes because of sea-salt aerosols. The corrosivity of acid precipitation is certain but could not be represented as a function because of the small differences observed in the pH values at the different sites. At all test sites the kinetics of corrosion of steel, zinc and copper are characterized by a reduced corrosion rate after one year of exposure. Time of wetness is an important parameter in predicting atmospheric corrosion of metals even on a regional scale. Hence, for monitoring and for trend-effect analysis, it is very important to determine the corrosivity of SO{sub 2} with time of wetness. In accordance with dose-response functions obtained, the yearly corrosion rate for steel and zinc are higher for the areas with higher amounts of dry deposition of Cl than for areas with analogous but only SO{sub 2}-containing atmosphere. 6 refs., 8 figs., 15 tabs.

Humidity Build-Up in a Typical Electronic Enclosure Exposed to Cycling Conditions and Effect on Corrosion Reliability

DEFF Research Database (Denmark)

Conseil, Helene; Gudla, Visweswara Chakravarthy; Jellesen, Morten Stendahl

2016-01-01

The design of electronic device enclosures plays a major role in determining the humidity build-up inside the device as a response to the varying external humidity. Therefore, the corrosion reliability of electronic devices has direct connection to the enclosure design. This paper describes......, thermal mass, and port/opening size. The effect of the internal humidity build-up on corrosion reliability has been evaluated by measuring the leakage current (LC) on interdigitated test comb patterns, which are precontaminated with sodium chloride and placed inside the enclosure. The results showed...... that the exposure to cycling temperature causes significant change of internal water vapor concentration. The maximum value of humidity reached was a function of the opening size and the presence of thermal mass inside the enclosure. A pumping effect was observed due to cycling temperature, and the increase...

The Effect of Low-Quantity Cr Addition on the Corrosion Behaviour of Dual-Phase High Carbon Steel

Directory of Open Access Journals (Sweden)

Wilson Handoko

2018-03-01

Full Text Available Industrial application of high carbon low alloy steel with the dual-phase structure of martensite and austenite has increased drastically in recent years. Due to its excellent compression strength and its high abrasion resistance, this grade of steel has used as a high performance cutting tool and in press machinery applications. By increasing the usage of more corrosive media in industrial practice and increasing the demand for reducing the production cost, it is crucial to understand the effect of the small addition of Cr on the corrosion behaviour of this grade of steel. In this study, this effect was investigated using Secondary Electron Microscopy (SEM and in-situ Atomic Force Microscopy (AFM in the sodium chloride solution. Also, the corrosion rate was measured using the Tafel polarisation curve. It has been found that the small addition of Cr increased the stability of retained austenite, thus improving its corrosion resistance and reducing its corrosion rate. This effect has been acquired through in-situ high resolution topography images in which the samples were submerged in a corrosive solution. It has been demonstrated that the corrosion rate was reduced when the stability of austenite enhanced.

Effect of Nitrite Inhibitor on the Macrocell Corrosion Behavior of Reinforcing Steel

Directory of Open Access Journals (Sweden)

Zhonglu Cao

2015-01-01

Full Text Available The effect of nitrite ions on the macrocell corrosion behavior of reinforcing steel embedded in cement mortar was investigated by comparing and analyzing the macrocell corrosion current, macrocell polarization ratios, and slopes of anodic and cathodic steels. Based on the experimental results, the relationship between macrocell potential difference and macrocell current density was analyzed, and the mechanism of macrocell corrosion affected by nitrite ions was proposed. The results indicated that nitrite ions had significant impact on the macrocell polarization ratios of cathode and anode. The presence of nitrite could reduce the macrocell current by decreasing the macrocell potential difference and increasing the macrocell polarization resistance of the anode.

Microbial exopolysaccharides: Effect on corrosion and partial chemical characterization

Digital Repository Service at National Institute of Oceanography (India)

Majumdar, I; DeSouza, F.P.; Bhosle, N.B.

gas chromatograph MICROBIAL EXOPOLYSACCHARIDES 543 Fig. I. Changes in the biofilm organic carbon (a) and EPS (b) associated with corrosion products and corrosion rate (c) of mild steel. Fig. 2. Linear correlation coeffiient (r) between EPS and organic... carbon (a), corrosion rate and organic carbon (b). and corrosion rate and EPS (c). (Chrompack model CP-9002) equipped with a fused silica capillary column coated with CP Sil-88 (25 m, i.d. = 0.32 mm) and flame ionization detector (FID) was used...

Monitoring Microbially Influenced Corrosion

DEFF Research Database (Denmark)

Hilbert, Lisbeth Rischel

and diffusional effects and unreliable corrosion rates, when biofilm and ferrous sulphide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 by electrochemical techniques. Weight loss coupons and ER are recommended as necessary basic monitoring techniques......Abstract Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria (SRB). The applicability and reliability of a number of corrosion monitoring techniques for monitoring MIC has been evaluated in experiments....... EIS might be used for detection of MIC as the appearance of very large capacitances can be attributed to the combined ferrous sulphide and biofilm formation. Capacitance correlates directly with sulphide concentration in sterile sulphide media. Keywords: Corrosion monitoring, carbon steel, MIC, SRB...

Corrosion and protection in reinforced concrete : Pulse cathodic protection: an improved cost-effective alternative

NARCIS (Netherlands)

Koleva, D.A.

2007-01-01

Corrosion and protection in reinforced concrete. Pulse cathodic protection: an improved cost-effective alternative. The aim of the research project was to study the possibilities for establishing a new or improved electrochemical method for corrosion prevention/protection for reinforced concrete.

The effects of bacteria on the corrosion behavior of carbon steel in compacted bentonite

International Nuclear Information System (INIS)

Nishimura, T.; Wada, R.; Nishimoto, H.; Fujiwara, K.; Taniguchi, N.; Honda, A.

1999-10-01

As a part of evaluation of corrosion life of carbon steel overpack, the experimental studies have been performed on the effects of bacteria on the corrosion behavior of carbon steel in compacted bentonite using iron bacteria (IB) as a representative oxidizing bacteria and sulphur reducing bacteria (SRB) as a representative reducing bacteria. The results of the experimental studies showed that; The activity of SRB was low in compacted bentonite in spite of applying suitable condition for the action of bacteria such as temperature and nutritious solution. Although the corrosion behavior of carbon steel was affected by the existence of bacteria in simple solution, the corrosion rates of carbon steel in compacted bentonite were several μ m/year -10 μ m/year irrespective of coexistence of bacteria and that the corrosion behavior was not affected by the existence of bacteria. According to these results, it was concluded that the bacteria would not affect the corrosion behavior of carbon steel overpack under repository condition. (author)

Effects of annealing on tensile property and corrosion behavior of Ti-Al-Zr alloy

International Nuclear Information System (INIS)

Kim, Tae-Kyu; Choi, Byung-Seon; Jeong, Yong-Hwan; Lee, Doo-Jeong; Chang, Moon-Hee

2002-01-01

The effects of annealing on the tensile property and corrosion behavior of Ti-Al-Zr alloy were evaluated. The annealing in the temperature range from 500 to 800 deg. C for 1 h induced the growth of the grain and the precipitate sizes. The results of tensile tests at room temperature showed that the strengths and the ductility were almost independent of the annealing temperature. However, the results of corrosion test in an ammonia aqueous solution of pH 9.98 at 360 deg. C showed that the corrosion resistance depended on the annealing temperature, and the corrosion rate was accelerated with increasing annealing temperature. Hydrogen contents absorbed during the corrosion test of 220 days also increased with the annealing temperature. It could be attributed to the growth of Fe-rich precipitates by annealing. It is thus suggested that the lower annealing temperatures provide the better corrosion properties without degrading the tensile properties

Effect of antimony, bismuth and calcium addition on corrosion and electrochemical behaviour of AZ91 magnesium alloy

International Nuclear Information System (INIS)

Zhou Wei; Aung, Naing Naing; Sun Yangshan

2009-01-01

This study investigated the effect of antimony, bismuth and calcium addition on the corrosion and electrochemical behaviour of AZ91 magnesium alloy in 3.5% NaCl solution. Techniques including constant immersion, electrochemical potentiodynamic polarisation, scanning electron microscopy (SEM), energy dispersed spectroscopy (EDS) and X-ray diffraction (XRD) were used to characterise electrochemical and corrosion properties and surface topography. It was found that corrosion attack occurred preferentially on Mg 3 Bi 2 and Mg 3 Sb 2 particles while Mg 17 Al 8 Ca 0.5 and Mg 2 Ca phases showed no detrimental effect on corrosion. Combined addition of small amounts of bismuth and antimony to the AZ91 alloy resulted in significant increase in corrosion rate

Corrosion of copper and copper alloys in a basaltic repository environment

International Nuclear Information System (INIS)

Brehm, W.F.

1990-01-01

Corrosion testing done on copper and copper alloys in support of the basalt repository program is discussed. Tests were performed under anoxic conditions at 50C, 100C, 150C and 200C in the presence of a saturated basalt-bentonite packing. Tests were also performed in an air/steam mixture at temperatures between 150C and 200C. Some tests, particularly those in air/steam mixtures, were done in the presence of radiation fields of 10 2 , 10 3 or 10 4 rad/h. Exposure periods were up to 28 months. A synthetic groundwater, Grande Ronde ≠4, was used. The materials studied were ASTM B402μm·a for copper and 17 μm·a for cupronickel, but the average rates were muμm·a was obtained. The rates at longer times were less than a third of this value. Corrosion increased monotonically with time and temperature. Chalcocite (Cu 2 S) was the corrosion product at 200C. There was no detectable radiation effect, and no pitting was observed. In air/steam corrosion was uniform with no pitting. Linear corrosion was observed for pure copper. The maximum corrosion penetration after 25 months was 0.13 mm at 300C; cupronickel corroded more slowly, with a maximum penetration of 0.045mm after 25 months. Cuprite (Cu 2 O) and tenorite (CuO) were identified on cupronickel, but only Cu 2 O on copper. A pronounced radiation effect was seen at 250C, but not at 150C; the surface film morphology was different under irradiation. In the short term the presence of packing increased the corrosion rate. 5 refs

Synthesis and characterization of an effective organic/inorganic hybrid green corrosion inhibitive complex based on zinc acetate/Urtica Dioica

International Nuclear Information System (INIS)

Salehi, E.; Naderi, Reza; Ramezanzadeh, B.

2017-01-01

Highlights: • An organic/inorganic hybrid green corrosion inhibitive pigment was synthesized and characterized. • Chemical structure and morphology of the hybrid complex were characterized. • Zinc acetate/Urtica Dioica showed effective inhibition action in saline solution on carbon steel. • The synergistic effect between Zn 2+ cations and inhibitive compounds existed in U.D resulted in protective film deposition on the steel surface. - Abstract: This study aims at synthesis and characterization of an effective corrosion inhibitive complex based on zinc acetate/Urtica Dioica (ZnA-U.D) for corrosion protection of mild steel in chloride solution. The chemical structure and morphology of the complex were characterized by Fourier transform infrared spectroscopy (FT-IR), UV–vis, thermal gravimetric analysis (TGA), X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM). The corrosion protection performance of the mild steel samples dipped in 3.5 wt.% NaCl solutions with and without ZnA-U.D extract was investigated by visual observations, open circuit potential (OCP) measurements, electrochemical impedance spectroscopy (EIS) and polarization test. Results revealed that the ZnA successfully chelated with organic inhibitive compounds (i.e Quercetin, Quinic acid, Caffeic acid, Hystamine and Serotonin) present in the U.D extract. The electrochemical measurements revealed the effective inhibition action of ZnA-U.D complex in the sodium chloride solution on the mild steel. The synergistic effect between Zn 2+ and organic compounds present in the U.D extract resulted in protective film deposition on the steel surface, which was proved by SEM and XPS analyses.

Synthesis and characterization of an effective organic/inorganic hybrid green corrosion inhibitive complex based on zinc acetate/Urtica Dioica

Energy Technology Data Exchange (ETDEWEB)

Salehi, E.; Naderi, Reza [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Ramezanzadeh, B., E-mail: ramezanzadeh@aut.ac.ir [Department of Surface Coatings and Corrosion, Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of)

2017-02-28

Highlights: • An organic/inorganic hybrid green corrosion inhibitive pigment was synthesized and characterized. • Chemical structure and morphology of the hybrid complex were characterized. • Zinc acetate/Urtica Dioica showed effective inhibition action in saline solution on carbon steel. • The synergistic effect between Zn{sup 2+} cations and inhibitive compounds existed in U.D resulted in protective film deposition on the steel surface. - Abstract: This study aims at synthesis and characterization of an effective corrosion inhibitive complex based on zinc acetate/Urtica Dioica (ZnA-U.D) for corrosion protection of mild steel in chloride solution. The chemical structure and morphology of the complex were characterized by Fourier transform infrared spectroscopy (FT-IR), UV–vis, thermal gravimetric analysis (TGA), X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM). The corrosion protection performance of the mild steel samples dipped in 3.5 wt.% NaCl solutions with and without ZnA-U.D extract was investigated by visual observations, open circuit potential (OCP) measurements, electrochemical impedance spectroscopy (EIS) and polarization test. Results revealed that the ZnA successfully chelated with organic inhibitive compounds (i.e Quercetin, Quinic acid, Caffeic acid, Hystamine and Serotonin) present in the U.D extract. The electrochemical measurements revealed the effective inhibition action of ZnA-U.D complex in the sodium chloride solution on the mild steel. The synergistic effect between Zn{sup 2+} and organic compounds present in the U.D extract resulted in protective film deposition on the steel surface, which was proved by SEM and XPS analyses.

Crevice corrosion of alloy 22 in fluoride and chloride containing solutions

International Nuclear Information System (INIS)

Carranza, Ricardo M.; Rodriguez, Martin A.

2005-01-01

Alloy 22 (N06022) is highly resistant to localized corrosion. Alloy 22 may be susceptible to crevice corrosion in pure chloride (Cl - ) solutions under aggressive environmental conditions. The effect of the fluoride (F - ) on the susceptibility to crevice corrosion induced by chloride ions is still not well established. The objective of the present work was to explore the crevice corrosion resistance of this alloy to different mixtures of fluorides and chlorides. Cyclic potentiodynamic polarization (CPP) tests were conducted in deaerated aqueous solutions of pure halide ions and also in different mixtures of chloride and fluoride at 90 C degrees and pH 6. The range of chloride concentration [Cl - ] was 0.001 M ≤ [Cl - ] ≤ 1 M and the range of molar fluoride to chloride ratio [F - ]/[Cl - ] was 0.1≤ [F - ]/[Cl - ] ≤ 10. Results showed that Alloy 22 was susceptible to crevice corrosion in all the pure chloride solutions but not in the pure fluoride solutions. A molar ratio [F - ]/[Cl - ] ranging from 5 to 10 was required for the inhibition of crevice corrosion to be complete in the halide mixtures. A moderate or nil inhibitive effect was observed for molar ratios [F - ]/[Cl - ] [es

Effect of reactor chemistry and operating variables on fuel cladding corrosion in PWRs

International Nuclear Information System (INIS)

Park, Moon Ghu; Lee, Sang Hee

1997-01-01

As the nuclear industry extends the fuel cycle length, waterside corrosion of zircaloy cladding has become a limiting factor in PWR fuel design. Many plant chemistry factors such as, higher lithium/boron concentration in the primary coolant can influence the corrosion behavior of zircaloy cladding. The chemistry effect can be amplified in higher duty fuel, particularlywhen surface boiling occurs. Local boiling can result in increased crud deposition on fuel cladding which may induce axial power offset anomalies (AOA), recently reported in several PWR units. In this study, the effect of reactor chemistry and operating variables on Zircaloy cladding corrosion is investigated and simulation studies are performed to evaluate the optimal primary chemistry condition for extended cycle operation. (author). 8 refs., 3 tabs., 16 figs

Microstructure, mechanical and corrosion behavior of high strength AA7075 aluminium alloy friction stir welds – Effect of post weld heat treatment

Directory of Open Access Journals (Sweden)

P. Vijaya Kumar

2015-12-01

It was observed that the hardness and strength of weld were observed to be comparatively high in peak aged (T6 condition but the welds showed poor corrosion resistance. The resistance to pitting corrosion was improved and the mechanical properties were maintained by RRA treatment. The resistance to pitting corrosion was improved in RRA condition with the minimum loss of weld strength.

New Mechanism on Synergistic Effect of Nitrite and Triethanolamine Addition on the Corrosion of Ductile Cast Iron

Directory of Open Access Journals (Sweden)

K. T. Kim

2016-01-01

Full Text Available In general, we compared the different inhibition mechanisms of organic inhibitor with that of anodic inhibitor. When triethanolamine or nitrite was added separately to tap water for inhibiting the corrosion of ductile cast iron, large amounts of inhibitor were needed. This is because the corrosion inhibitors had to overcome the galvanic corrosion that occurs between graphite and matrix. In this work, we investigated the corrosion of ductile cast iron in tap water with/without inhibitors. The corrosion rate was measured using chemical immersion test and electrochemical methods, including anodic polarization test. The inhibited surface was analyzed using EPMA and XPS. Test solutions were analyzed by performing FT-IR measurement. When triethanolamine and nitrite coexisted in tap water, synergistic effect built up, and the inhibition effect was ca. 30 times more effective than witnessed with single addition. This work focused on the synergistic effect brought about by nitrite and triethanolamine and its novel mechanism was also proposed.

Electrochemical corrosion behavior of AZ91D alloy in ethylene glycol

Energy Technology Data Exchange (ETDEWEB)

Fekry, A.M. [Chemistry Department, Faculty of Science, Cairo University, Giza 12613 (Egypt)], E-mail: hham4@hotmail.com; Fatayerji, M.Z. [Chemistry Department, Faculty of Science, Cairo University, Giza 12613 (Egypt)

2009-11-01

The effect of concentration on the corrosion behavior of Mg-based alloy AZ91D was investigated in ethylene glycol-water solutions using electrochemical techniques i.e. potentiodynamic polarization, electrochemical impedance measurements (EIS) and surface examination via scanning electron microscope (SEM) technique. This can provide a basis for developing new coolants for magnesium alloy engine blocks. Corrosion behavior of AZ91D alloy by coolant is important in the automotive industry. It was found that the corrosion rate of AZ91D alloy decreased with increasing concentration of ethylene glycol. For AZ91D alloy in chloride >0.05 M or fluoride <0.05 M containing 30% ethylene glycol solution, they are more corrosive than the blank (30% ethylene glycol-70% water). However, at concentrations <0.05 for chloride or >0.05 M for fluoride containing ethylene glycol solution, some inhibition effect has been observed. The corrosion of AZ91D alloy in the blank can be effectively inhibited by addition of 0.05 mM paracetamol that reacts with AZ91D alloy and forms a protective film on the surface at this concentration as confirmed by surface examination.

Current state of knowledge of water radiolysis effects on spent nuclear fuel corrosion

International Nuclear Information System (INIS)

Christensen, H.; Sunder, S.

2000-07-01

Literature data on the effect of water radiolysis products on spent-fuel oxidation and dissolution are reviewed. Effects of gamma radiolysis, alpha radiolysis, and dissolved O 2 or H 2 O 2 in unirradiated solutions are discussed separately. Also, the effect of carbonate in gamma-irradiated solutions and radiolysis effects on leaching of spent fuel are reviewed. In addition, a kinetic model for calculating the corrosion rates of UO 2 in solutions undergoing radiolysis is discussed. The model gives good agreement between calculated and measured corrosion rates in the case of gamma radiolysis and in unirradiated solutions containing dissolved oxygen or hydrogen peroxide. However, the model fails to predict the results of alpha radiolysis. In a recent study , it was shown that the model gave good agreement with measured corrosion rates of spent fuel exposed in deionized water. The applications of radiolysis studies for geologic disposal of used nuclear fuel are discussed. (author)

The effects of corrosion product colloids on actinide transport

International Nuclear Information System (INIS)

Gardiner, M.P.; Smith, A.J.; Williams, S.J.

1991-11-01

This report assesses the possible effects of colloidal corrosion products on the transport of actinides from the near field of radioactive waste repositories. The desorption of plutonium and americium from colloidal corrosion products of iron and zirconium was studied under conditions simulating a transition from near-field to far-field environmental conditions. Desorption of actinides occurred slowly from the colloids under far-field conditions. Measurements of particle stability showed all the colloids to be unstable in the near field. Stability increased under far-field conditions or as a result of the evolution of the near field. Migration of colloids from the near field is unlikely except in the presence of organic materials. (Author)

Stress corrosion cracking countermeasure observed on Ni-based alloy welds of BWR core support structure

International Nuclear Information System (INIS)

Sagawa, Wataru; Aoki, Takayuki; Itou, Takashi; Enomoto, Kunio; Hayashi, Eisaku; Ishikawa, Tetsuya

2009-01-01

The effect of hydrostatic test on the residual stress re-distribution was simulated by experiment to confirm the residual stress behavior of the cone-shaped shroud support to reactor pressure vessel (RPV) weld, where a number of cracks due to stress corrosion cracking (SCC) were observed on the inner side only. Test specimen with tensile residual stress was loaded and unloaded with axial plus bending load, which simulates the hydrostatic test load, and the strain change was measured during the test to observe the residual stress behavior. The results verify that the residual stresses of the shroud support to the RPV weld were reduced and the stresses on inner and outer sides were reversed by the hydrostatic test. As the SCC countermeasure, the shot peening (SP) technology was applied. Residual stress reduction by SP on the complicated configuration, and improvement of SCC resistance and endurance of the compressive residual stress were experimentally confirmed. Then, SP treatment procedures on the actual structure were confirmed and a field application technique was established

The long-term acceleration of waste glass corrosion: A preliminary review

International Nuclear Information System (INIS)

Kielpinski, A.L.

1995-07-01

Whereas a prior conception of glass dissolution assumed a relatively rapid initial dissolution which then slowed to a smaller, fairly constant longer-term rate, some recent work suggests that these two stages are followed by a third phase of dissolution, in which the dissolution rate is accelerated with respect to what had previously been thought of as the final long-term rate. The goals of the present study are to compile experimental data which may have a bearing on this phenomena, and to provide an initial assessment of these data. The Savannah River Technology Center (SRTC) is contracted to develop glass formulation models for vitrification of Hanford low-level waste (LLW), in support of the Hanford Tank Waste Remediation System Technology Development Program. The phenomenon of an increase in corrosion rate, following a period characterized by a low corrosion rate, has been observed by a number of researchers on a number of waste glass compositions. Despite inherent ambiguities arising from SA/V (glass surface area to solution volume ratio) and other effects, valid comparisons can be made in which accelerated corrosion was observed in one test, but not in another. Some glass compositions do not appear to attain a plateau region; it may be that the observation of continued, non-negligible corrosion in these glasses represents a passage from the initial rate to the accelerated rate. The long-term corrosion is a function of the interaction between the glass and its environment, including the leaching solution and the surrounding materials. Reaction path modeling and stability field considerations have been used with some success to predict the changes in corrosion rate over time, due to these interactions. The accelerated corrosion phenomenon highlights the need for such integrated corrosion modeling and the scenario-specific nature of a particular glass composition's durability

TEM characterisation of stress corrosion cracks in nickel based alloys: effect of chromium content and chemistry of environment; Caracterisation par MET de fissures de corrosion sous contrainte d'alliages a base de nickel: influence de la teneur en chrome et de la chimie du milieu

Energy Technology Data Exchange (ETDEWEB)

Delabrouille, F

2004-11-15

Stress corrosion cracking (SCC) is a damaging mode of alloys used in pressurized water reactors, particularly of nickel based alloys constituting the vapour generator tubes. Cracks appear on both primary and secondary sides of the tubes, and more frequently in locations where the environment is not well defined. SCC sensitivity of nickel based alloys depends of their chromium content, which lead to the replacement of alloy 600 (15 % Cr) by alloy 690 (30 % Cr) but this phenomenon is not yet very well understood. The goal of this thesis is two fold: i) observe the effect of chromium content on corrosion and ii) characterize the effect of environment on the damaging process of GV tubes. For this purpose, one industrial tube and several synthetic alloys - with controlled chromium content - have been studied. Various characterisation techniques were used to study the corrosion products on the surface and within the SCC cracks: SIMS; TEM - FEG: thin foil preparation, HAADF, EELS, EDX. The effect of chromium content and surface preparation on the generalised corrosion was evidenced for synthetic alloys. Moreover, we observed the penetration of oxygen along triple junctions of grain boundaries few micrometers under the free surface. SCC tests show the positive effect of chromium for contents varying from 5 to 30 % wt. Plastic deformation induces a modification of the structure, and thus of the protective character, of the internal chromium rich oxide layer. SCC cracks which developed in different chemical environments were characterised by TEM. The oxides which are formed within the cracks are different from what is observed on the free surface, which reveals a modification of medium and electrochemical conditions in the crack. Finally we were able to evidence some structural characteristics of the corrosion products (in the cracks and on the surface) which turn to be a signature of the chemical environment. (author)

Synthesis and characterization of an effective organic/inorganic hybrid green corrosion inhibitive complex based on zinc acetate/Urtica Dioica

Science.gov (United States)

Salehi, E.; Naderi, Reza; Ramezanzadeh, B.

2017-02-01

This study aims at synthesis and characterization of an effective corrosion inhibitive complex based on zinc acetate/Urtica Dioica (ZnA-U.D) for corrosion protection of mild steel in chloride solution. The chemical structure and morphology of the complex were characterized by Fourier transform infrared spectroscopy (FT-IR), UV-vis, thermal gravimetric analysis (TGA), X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM). The corrosion protection performance of the mild steel samples dipped in 3.5 wt.% NaCl solutions with and without ZnA-U.D extract was investigated by visual observations, open circuit potential (OCP) measurements, electrochemical impedance spectroscopy (EIS) and polarization test. Results revealed that the ZnA successfully chelated with organic inhibitive compounds (i.e Quercetin, Quinic acid, Caffeic acid, Hystamine and Serotonin) present in the U.D extract. The electrochemical measurements revealed the effective inhibition action of ZnA-U.D complex in the sodium chloride solution on the mild steel. The synergistic effect between Zn2+ and organic compounds present in the U.D extract resulted in protective film deposition on the steel surface, which was proved by SEM and XPS analyses.

Corrosion behavior of low-alloy steel in the presence of Desulfotomaculum sp

International Nuclear Information System (INIS)

Cetin, Demet; Aksu, Mehmet Levent

2009-01-01

The objective of this study was to determine the effect of sulfate-reducing Desulfotomaculum sp. bacteria isolated from a crude oil field on the corrosion of low-alloy steel. The corrosion rate and mechanism were determined with the use of Tafel slopes, mass loss method and electrochemical impedance spectroscopy (EIS). The formation of the biofilm and the corrosion products on the steel surface was determined with scanning electron microscopy (SEM) micrographs and energy dispersive X-ray spectra (EDS) analysis. It was observed from the Tafel plots that the corrosion potential exhibited a cathodic shift that verifies an increase in the corrosion rates. The semicircles tended to open at lower frequencies in the Nyquist plots which indicates the rupture of the protective film. The corrosion current density reached its maximum value at the 14th hour after the inoculation and decreased afterwards. This was attributed to the accumulation of corrosion products on the surface.

Effects of porosity on corrosion resistance of Mg alloy foam produced by powder metallurgy technology

Energy Technology Data Exchange (ETDEWEB)

Aghion, E., E-mail: egyon@bgu.ac.il; Perez, Y.

2014-10-15

Magnesium alloy foams have the potential to serve as structural material for regular light-weight applications as well as for biodegradable scaffold implants. However, their main disadvantage relates to the high reactivity of magnesium and consequently their natural tendency to corrode in regular service conditions and in physiological environments. The present study aims at evaluating the effect of porosity on the corrosion resistance of MRI 201S magnesium alloy foams in 0.9% NaCl solution and in phosphate buffer saline solution as a simulated physiological electrolyte. The magnesium foams were produced by powder metallurgy technology using space-holding particles to control the porosity content. Machined chips were used as raw material for the production of Mg alloy powder by milling process. The microstructure of the foams was examined using optical and scanning electron microscopy, X-ray diffraction, and X-ray photoelectron spectroscopy analysis. The corrosion behavior was evaluated by immersion test and potentiodynamic polarization analysis. The results obtained clearly demonstrate that the porosity has a significant effect on the corrosion resistance of the tested foams. Foams with 14–19% porosity have a corrosion rate of 4–10 mcd and 7–15 mcd in NaCl and phosphate buffer saline solution, respectively, compared to only 0.10 mcd for the same alloy in as cast conditions. This increased corrosion degradation of the Mg foams by more than one order of magnitude compared to the cast alloy may limit their potential application in regular and physiological environments. - Highlights: • Porosity has a detrimental effect on corrosion resistance of MRI 201S Mg foams. • 14–19% porosity increases the corrosion rate by more than one order of magnitude. • Accelerated corrosion limits the use of foams in regular/physiological environments.

Modeling pore corrosion in normally open gold- plated copper connectors.

Energy Technology Data Exchange (ETDEWEB)

Battaile, Corbett Chandler; Moffat, Harry K.; Sun, Amy Cha-Tien; Enos, David George; Serna, Lysle M.; Sorensen, Neil Robert

2008-09-01

The goal of this study is to model the electrical response of gold plated copper electrical contacts exposed to a mixed flowing gas stream consisting of air containing 10 ppb H{sub 2}S at 30 C and a relative humidity of 70%. This environment accelerates the attack normally observed in a light industrial environment (essentially a simplified version of the Battelle Class 2 environment). Corrosion rates were quantified by measuring the corrosion site density, size distribution, and the macroscopic electrical resistance of the aged surface as a function of exposure time. A pore corrosion numerical model was used to predict both the growth of copper sulfide corrosion product which blooms through defects in the gold layer and the resulting electrical contact resistance of the aged surface. Assumptions about the distribution of defects in the noble metal plating and the mechanism for how corrosion blooms affect electrical contact resistance were needed to complete the numerical model. Comparisons are made to the experimentally observed number density of corrosion sites, the size distribution of corrosion product blooms, and the cumulative probability distribution of the electrical contact resistance. Experimentally, the bloom site density increases as a function of time, whereas the bloom size distribution remains relatively independent of time. These two effects are included in the numerical model by adding a corrosion initiation probability proportional to the surface area along with a probability for bloom-growth extinction proportional to the corrosion product bloom volume. The cumulative probability distribution of electrical resistance becomes skewed as exposure time increases. While the electrical contact resistance increases as a function of time for a fraction of the bloom population, the median value remains relatively unchanged. In order to model this behavior, the resistance calculated for large blooms has been weighted more heavily.

Effect of Rice Straw Extract and Alkali Lignin on the Corrosion Inhibition of Carbon Steel

International Nuclear Information System (INIS)

Rabiahtul Zulkafli; Norinsan Kamil Othman; Irman Abdul Rahman; Azman Jalar

2014-01-01

A paddy residue based corrosion inhibitor was prepared by treating finely powdered rice straw with aqueous ethanol under acid catalyst (0.01 M H 2 SO 4 ). Commercial alkali lignin was obtained from Sigma-Aldrich. Prior to the corrosion test, the extraction yield and alkali lignin was characterized via FTIR to determine the functional group. The effect of paddy residue extract and commercial alkali lignin on the corrosion inhibition of carbon steel in 1 M HCl was investigated through the weight loss method, potentiodynamic polarization technique and scanning electron microscopy (SEM). The corrosion inhibition efficiency of the extract and alkali lignin at different immersion times (3 h, 24 h and 42 h) was evaluated. The results show that the paddy waste extract exhibited lesser weight loss of carbon steel in the acidic medium in comparison to the commercial alkali lignin, suggesting that the paddy residue extract is more effective than the commercial alkali lignin in terms of its corrosion inhibition properties. The results obtained proves that the extract from paddy residue could serve as an effective inhibitor for carbon steel in acidic mediums. (author)

Effect of Thermal Shock During Legionella Bacteria Removal on the Corrosion Properties of Zinc-Coated Steel Pipes

Science.gov (United States)

Orlikowski, Juliusz; Ryl, Jacek; Jazdzewska, Agata; Krakowiak, Stefan

2016-07-01

The purpose of this investigation was to conduct the failure analysis of a water-supply system made from zinc-coated steel. The observed corrosion process had an intense and complex character. The brownish deposits and perforations were present after 2-3 years of exploitation. The electrochemical study based on the Tafel polarization, corrosion potential monitoring, and electrochemical impedance spectroscopy together with microscopic analysis via SEM and EDX were performed in order to identify the cause of such intense corrosion. The performed measurements allowed us to determine that thermal shock was the source of polarity-reversal phenomenon. This process had begun the corrosion of steel which later led to the formation of deposits and perforations in the pipes. The work includes appropriate action in order to efficiently identify the described corrosion threat.

Corrosion research of alloys for use in nuclear waste disposal canisters

International Nuclear Information System (INIS)

Sorensen, N.R.; Diegle, R.B.

1984-01-01

All tests involving the corrosion behavior of TiCode-12 (Ti-0.3Mo-0.8Ni) indicate that this alloy is a suitable choice for the containment of nuclear wastes. Although cracking was observed under conditions of hydrogen embrittlement, and pitting occurred in aggressive media, the conditions which produce these two failure modes represented severe overtests and are not expected in a repository. Both Mo and Ni increase the degree of corrosion resistance of Ti alloys. Mo changes the nature of the oxide, while Ni forms intermetallic precipitates which, through galvanic coupling, polarize the Ti into the passive region. All alternate alloys tested (including cast iron) exhibit acceptable corrosion behavior relative to their role as backup canister materials. In the case of cast iron, the material provides for a corrosion allowance design in contrast to the corrosion resistant design offered by Ti alloys. The effects of gamma irradiation still need to be adequately characterized. Research on such effects is underway at Sandia and the University of Minnesota. 11 references, 5 figures, 1 table

Combined geochemical and electrochemical methodology to quantify corrosion of carbon steel by bacterial activity

International Nuclear Information System (INIS)

Schutz, Marta K.; Moreira, Rebeca; Tribollet, Bernard; Vivier, Vincent; Bildstein, Olivier; Lartigue, Jean-Eric; Libert, Marie; Schlegel, Michel L.

2014-01-01

The availability of respiratory substrates, such as H 2 and Fe(II,III) solid corrosion products within nuclear waste repository, will sustain the activities of hydrogen-oxidizing bacteria (HOB) and iron-reducing bacteria (IRB). This may have a direct effect on the rate of carbon steel corrosion. This study investigates the effects of Shewanella oneidensis (an HOB and IRB model organism) on the corrosion rate by looking at carbon steel dissolution in the presence of H 2 as the sole electron donor. Bacterial effect is evaluated by means of geochemical and electrochemical techniques. Both showed that the corrosion rate is enhanced by a factor of 2-3 in the presence of bacteria. The geochemical experiments indicated that the composition and crystallinity of the solid corrosion products (magnetite and vivianite) are modified by bacteria. Moreover, the electrochemical experiments evidenced that the bacterial activity can be stimulated when H 2 is generated in a small confinement volume. In this case, a higher corrosion rate and mineralization (vivianite) on the carbon steel surface were observed. The results suggest that the mechanism likely to influence the corrosion rate is the bioreduction of Fe(III) from magnetite coupled to the H 2 oxidation. (authors)

Effects of iron content on microstructure and crevice corrosion of titanium Grade-2

International Nuclear Information System (INIS)

He, X.; Noel, J.J.; Shoesmith, D.W.

2003-01-01

The effects of iron content on microstructure and crevice corrosion of titanium Grade-2 (Ti-2) were studied using a galvanic coupling technique combined with optical microscopy and secondary ion mass spectrometry (SIMS) imaging. The study reveals that iron content has a significant effect on the microstructure and crevice corrosion behavior of Ti-2. The grain size decreases significantly with the increasing iron content. For Ti-2 material of medium iron content, crevice corrosion was readily initiated and exhibited extensive intergranular attack which could be associated with the more reactive iron-stabilized β-phase within the α-phase matrix as revealed by SIMS imaging. By contrast, Ti-2 materials with low and high iron content showed suppressed crevice attack. The small surface area of available grain boundaries in Ti-2 of low iron content accounted for this limited attack. For the material with high iron content, SIMS imaging suggest that some Ti x Fe intermetallic particles were formed. These particles may act as proton reduction catalysts and enhance crevice corrosion resistance. (author)

Corrosion Protection Of Mild Steel In Sea Water Using Chemical Inhibitor

Science.gov (United States)

Araoyinbo, Alaba O.; Salleh, Mohd Arif Anuar Mohd; Zulerwan Jusof, Muhammad

2018-03-01

The effect of sodium nitrite as a corrosion inhibitor of mild steel in sea water (i.e ASTM standard prepared sea water and sea water obtained from a local river) was investigated, using the weight loss technique. Different amount of sodium nitrite were prepared (i.e 2 % to 10 %) in the inhibition of the mild steel corrosion in sea water exposed to irradiation condition from sunlight exposure. The cut samples of mild steel were exposed to these corrosive media and the corresponding weight loss subsequently obtained was recorded at intervals of 1 to 4 weeks. It was observed that corrosion rate increases with the time of exposure to the corrosive medium exposed to sunlight and that sodium nitrite that was used at the chemical inhibitor was able to retard the corrosion rate of mild steel if the appropriate concentration is applied. The results obtained from the weight loss analysis shows that the optimum percentage of sodium nitrate in sea water that gives the optimum corrosion inhibition of mild steel is 4 %.

Effects of chitosan inhibitor on the electrochemical corrosion behavior of 2205 duplex stainless steel

Science.gov (United States)

Yang, Se-fei; Wen, Ying; Yi, Pan; Xiao, Kui; Dong, Chao-fang

2017-11-01

The effects of chitosan inhibitor on the corrosion behavior of 2205 duplex stainless steel were studied by electrochemical measurements, immersion tests, and stereology microscopy. The influences of immersion time, temperature, and chitosan concentration on the corrosion inhibition performance of chitosan were investigated. The optimum parameters of water-soluble chitosan on the corrosion inhibition performance of 2205 duplex stainless steel were also determined. The water-soluble chitosan showed excellent corrosion inhibition performance on the 2205 duplex stainless steel. Polarization curves demonstrated that chitosan acted as a mixed-type inhibitor. When the stainless steel specimen was immersed in the 0.2 g/L chitosan solution for 4 h, a dense and uniform adsorption film covered the sample surface and the inhibition efficiency (IE) reached its maximum value. Moreover, temperature was found to strongly influence the corrosion inhibition of chitosan; the inhibition efficiency gradually decreased with increasing temperature. The 2205 duplex stainless steel specimen immersed in 0.4 g/L water-soluble chitosan at 30°C displayed the best corrosion inhibition among the investigated specimens. Moreover, chitosan decreased the corrosion rate of the 2205 duplex stainless steel in an FeCl3 solution.

The effect of fatigue on the corrosion resistance of common medical alloys.

Science.gov (United States)

Di Prima, Matthew; Gutierrez, Erick; Weaver, Jason D

2017-10-01

The effect of mechanical fatigue on the corrosion resistance of medical devices has been a concern for devices that experience significant fatigue during their lifespan and devices made from metallic alloys. The Food and Drug Administration had recommended in some instances for corrosion testing to be performed on post-fatigued devices [Non-clinical tests and recommended labeling for intravascular stents and associated delivery systems: guidance for industry and FDA staff. 2005: Food and Drug Administration, Center for Devices and Radiological Health], although the need for this has been debated [Nagaraja S, et al., J Biomed Mater Res Part B: Appl Biomater 2016, 8.] This study seeks to evaluate the effect of fatigue on the corrosion resistance of 5 different materials commonly used in medical devices: 316 LVM stainless steel, MP35N cobalt chromium, electropolished nitinol, mechanically polished nitinol, and black oxide nitinol. Prior to corrosion testing per ASTM F2129, wires of each alloy were split into subgroups and subjected to either nothing (that is, as received); high strain fatigue for less than 8 min; short-term phosphate buffered saline (PBS) soak for less than 8 min; low strain fatigue for 8 days; or long-term PBS soak for 8 days. Results from corrosion testing showed that the rest potential trended to an equilibrium potential with increasing time in PBS and that there was no statistical (p > 0.05) difference in breakdown potential between the fatigued and matching PBS soak groups for 9 out of 10 test conditions. Our results suggest that under these nonfretting conditions, corrosion susceptibility as measured by breakdown potential per ASTM F2129 was unaffected by the fatigue condition. 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 105B: 2019-2026, 2017. Published 2016. This article is a U.S. Government work and is in the public domain in the USA.

Corrosion properties of cladding materials from Zr1Nb alloy

International Nuclear Information System (INIS)

Kloc, K.; Kosler, S.

1975-01-01

The corrosion behaviour was observed of the Zr1Nb alloy in hot water and superheated steam and the effects of impurity content, of the purity of the corrosion environment and of the heat treatment of the alloy were studied on the alloy corrosion resistance. Also studied were the absorption of hydrogen by the alloy and its behaviour in reactor situations. It was ascertained that the alloy has a good corrosion resistance up to a temperature of 350 degC. The corrosion resistance is reduced by the presence of nitrogen above 50 to 70 ppm and of carbon above 50 to 90 ppm. A graphic representation is given of the dependence of corrosion resistance on the temperature of annealing, the nitrogen content of the alloy and the time of the action of hot water or steam, as well as the dependence of the hydrogen content in the alloy on the peripheral tension of the cladding in hot water both in non-active environment and at irradiation with a neutron flux of approximately 10 20 n/cm 2 . (J.B.)

The effect of Sn on autoclave corrosion performance and corrosion mechanisms in Zr–Sn–Nb alloys

International Nuclear Information System (INIS)

Wei, J.; Frankel, P.; Polatidis, E.; Blat, M.; Ambard, A.; Comstock, R.J.; Hallstadius, L.; Hudson, D.; Smith, G.D.W.; Grovenor, C.R.M.; Klaus, M.; Cottis, R.A.; Lyon, S.; Preuss, M.

2013-01-01

The desire to improve the corrosion resistance of Zr cladding material for high burn-up has resulted in a general trend among fuel manufacturers to develop alloys with reduced levels of Sn. While commonly accepted, the reason for the improved corrosion performance observed for low-tin zirconium alloys in high-temperature aqueous environments remains unclear. High-energy synchrotron X-ray diffraction was used to characterize the oxides formed by autoclave exposure on Zr–Sn–Nb alloys with tin concentration ranging from 0.01 to 0.92 wt.%. The alloys studied included the commercial alloy ZIRLO® (ZIRLO® is a registered trademark of Westinghouse Electric Company LLC in the USA and may be registered in other countries throughout the world. All rights reserved. Unauthorized use is strictly prohibited.) and two variants of ZIRLO with significantly lower tin levels, referred to here as A-0.6Sn and A-0.0Sn. The nature of the oxide grown on tube samples from each alloy was investigated via cross-sectional scanning electron microscopy. Atom probe analysis of ZIRLO demonstrated that the tin present in the alloy passes into the oxide as it forms, with no significant difference in the Sn/Zr ratio between the two. Synchrotron X-ray diffraction measurements on the oxides formed on each alloy revealed that the monoclinic and tetragonal oxide phases display highly compressive in-plane residual stresses with the magnitudes dependent on the phase and alloy. The amount of tetragonal phase present and, more importantly, the level of tetragonal-to-monoclinic phase transformation both decrease with decreasing tin levels, suggesting that tin is a tetragonal oxide phase stabilizing element. It is proposed that in Zr–Nb–Sn alloys with low Sn, the tetragonal phase is mainly stabilized by very small grain size and therefore remains stable throughout the corrosion process. In contrast, alloys with higher tin levels can in addition grow larger, stress stabilized, tetragonal grains that

The effect of flow and chemical corrosion in reverse osmosis over desalinated water

Energy Technology Data Exchange (ETDEWEB)

Kim, Young Jae [Chunnam National Univ., Gwangju (Korea, Republic of); Pak, Byung Gu [Doosan Heavy Industry Co., Tongyoung (Korea, Republic of)

2015-12-15

Desalinated water produced by a reverse osmosis (RO) filtering method forms about 22% of total production of desalinated water in the world. However, the RO environment is very corrosive due to the presence of various chemicals for water treatment and the flow of sand particles leading to corrosion. Recently, there has been much effort to substitute cheaper and more corrosion resistant stainless steels for copper based alloys as a valve material in RO. Nevertheless, the effects of chemicals and particles on the corrosion of stainless steels have rarely been studied. Erosion phenomenon was detected under the condition with the flow rate of more than 8ms{sup -1} in spite of the absence of sand particles. In seawater containing sand particles, the erosion in stainless steels was accelerated further.

Effect of Secondary Phase Precipitation on the Corrosion Behavior of Duplex Stainless Steels.

Science.gov (United States)

Chan, Kai Wang; Tjong, Sie Chin

2014-07-22

Duplex stainless steels (DSSs) with austenitic and ferritic phases have been increasingly used for many industrial applications due to their good mechanical properties and corrosion resistance in acidic, caustic and marine environments. However, DSSs are susceptible to intergranular, pitting and stress corrosion in corrosive environments due to the formation of secondary phases. Such phases are induced in DSSs during the fabrication, improper heat treatment, welding process and prolonged exposure to high temperatures during their service lives. These include the precipitation of sigma and chi phases at 700-900 °C and spinodal decomposition of ferritic grains into Cr-rich and Cr-poor phases at 350-550 °C, respectively. This article gives the state-of the-art review on the microstructural evolution of secondary phase formation and their effects on the corrosion behavior of DSSs.

Corrosion characteristics of K-claddings

International Nuclear Information System (INIS)

Park, J. Y.; Choi, B. K.; Jung, Y. H.; Jung, Y. H.

2004-01-01

The Improvement of the corrosion resistance of nuclear fuel claddings is the critical issue for the successful development of the high burn-up fuel. KAERI have developed the K-claddings having a superior corrosion resistance by controlling the alloying element addition and optimizing the manufacturing process. The comparative evaluation of the corrosion resistance for K-claddings and the foreign claddings was performed and the effect of the heat treatment on the corrosion behavior of K-claddings was also examined. Corrosion tests were carried out in the conditions of 360 .deg. C pure water, PWR-simulating loop and 400 .deg. C steam, From the results of the corrosion tests, it was found that the corrosion resistance of K-claddings is superior to those of Zry4 and A claddings and K6 showed a better corrosion resistance than K3. The corrosion behavior of K-cladding was strongly influenced by the final annealing rather than the intermediate annealing, and the corrosion resistance increased with decreasing the final annealing temperature

Effects of secondary phase and grain size on the corrosion of biodegradable Mg-Zn-Ca alloys.

Science.gov (United States)

Lu, Y; Bradshaw, A R; Chiu, Y L; Jones, I P

2015-03-01

The bio-corrosion behaviour of Mg-3Zn-0.3Ca (wt.%) alloy in simulated body fluid (SBF) at 37°C has been investigated using immersion testing and electrochemical measurements. Heat treatment has been used to alter the grain size and secondary phase volume fraction; the effects of these on the bio-corrosion behaviour of the alloy were then determined. The as-cast sample has the highest bio-corrosion rate due to micro-galvanic corrosion between the eutectic product (Mg+Ca2Mg6Zn3) and the surrounding magnesium matrix. The bio-corrosion resistance of the alloy can be improved by heat treatment. The volume fraction of secondary phases and grain size are both key factors controlling the bio-corrosion rate of the alloy. The bio-corrosion rate increases with volume fraction of secondary phase. When this is lower than 0.8%, the dependence of bio-corrosion rate becomes noticeable: large grains corrode more quickly. Copyright © 2014 Elsevier B.V. All rights reserved.

Effect of Pseudomonas fluorescens on Buried Steel Pipeline Corrosion.

Science.gov (United States)

Spark, Amy J; Law, David W; Ward, Liam P; Cole, Ivan S; Best, Adam S

2017-08-01

Buried steel infrastructure can be a source of iron ions for bacterial species, leading to microbiologically influenced corrosion (MIC). Localized corrosion of pipelines due to MIC is one of the key failure mechanisms of buried steel pipelines. In order to better understand the mechanisms of localized corrosion in soil, semisolid agar has been developed as an analogue for soil. Here, Pseudomonas fluorescens has been introduced to the system to understand how bacteria interact with steel. Through electrochemical testing including open circuit potentials, potentiodynamic scans, anodic potential holds, and electrochemical impedance spectroscopy it has been shown that P. fluorescens increases the rate of corrosion. Time for oxide and biofilms to develop was shown to not impact on the rate of corrosion but did alter the consistency of biofilm present and the viability of P. fluorescens following electrochemical testing. The proposed mechanism for increased corrosion rates of carbon steel involves the interactions of pyoverdine with the steel, preventing the formation of a cohesive passive layer, after initial cell attachment, followed by the formation of a metal concentration gradient on the steel surface.

The corrosion and corrosion mechanical properties evaluation for the LBB concept in VVERs

Energy Technology Data Exchange (ETDEWEB)

Ruscak, M.; Chvatal, P.; Karnik, D.

1997-04-01

One of the conditions required for Leak Before Break application is the verification that the influence of corrosion environment on the material of the component can be neglected. Both the general corrosion and/or the initiation and, growth of corrosion-mechanical cracks must not cause the degradation. The primary piping in the VVER nuclear power plant is made from austenitic steels (VVER 440) and low alloy steels protected with the austenitic cladding (VVER 1000). Inspection of the base metal and heterogeneous weldments from the VVER 440 showed that the crack growth rates are below 10 m/s if a low oxygen level is kept in the primary environment. No intergranular cracking was observed in low and high oxygen water after any type of testing, with constant or periodic loading. In the framework of the LBB assessment of the VVER 1000, the corrosion and corrosion mechanical properties were also evaluated. The corrosion and corrosion mechanical testing was oriented predominantly to three types of tests: stress corrosion cracking tests corrosion fatigue tests evaluation of the resistance against corrosion damage. In this paper, the methods used for these tests are described and the materials are compared from the point of view of response on static and periodic mechanical stress on the low alloyed steel 10GN2WA and weld metal exposed in the primary circuit environment. The slow strain rate tests and static loading of both C-rings and CT specimens were performed in order to assess the stress corrosion cracking characteristics. Cyclic loading of CT specimens was done to evaluate the kinetics of the crack growth under periodical loading. Results are shown to illustrate the approaches used. The data obtained were evaluated also from the point of view of comparison of the influence of different structure on the stress corrosion cracking appearance. The results obtained for the base metal and weld metal of the piping are presented here.

Effect of inclusions modified by rare earth elements (Ce, La) on localized marine corrosion in Q460NH weathering steel

International Nuclear Information System (INIS)

Liu, Chao; Revilla, Reynier I.; Liu, Zhiyong; Zhang, Dawei; Li, Xiaogang; Terryn, Herman

2017-01-01

Highlights: •The initial stages of the pitting corrosion of Q460NH steel in a marine environment was studied. •Two different types of inclusions formed in the Q460NH steel after adding rare earth. •Both types of inclusions showed a lower Volta potential than the matrix. •Pitting corrosion was induced by the dissolution of inclusions rather than the matrix. •Inclusions containing (RE)AlO 3 dissolved completely as a result of the acidic solution formed in the pits. -- Abstract: In this work the initial stages of the pitting corrosion in Q460NH weathering steel in a marine environment was studied. To elucidate the effects of inclusions modified by rare earth (RE) elements on pitting corrosion, field emission-scanning electron microscopy-energy dispersive spectrometry (FE-SEM-EDS) analyses, scanning Kelvin probe force microscopy (SKPFM) tests, and a series of immersion tests were conducted. Two main types of inclusions were formed in the steel, and different pit morphologies were observed. The pitting corrosion was initiated by the dissolution of (RE) 2 O 2 S-(RE)xSy in both types of inclusions due to the lower potential of this phase compared to the matrix, which indicated that the inclusions in the Q460NH weathering steel had a lower pitting corrosion resistance than the matrix.

Ontario Hydro studies on copper corrosion under waste disposal conditions

International Nuclear Information System (INIS)

Lam, K.W.

1990-01-01

The corrosion rate of copper is generally greater in aerated solutions containing sulphide; also, in the presence of sulphide there is the fear that pitting may occur. Experiments have been carried out to study the corrosion of copper in deaerated groundwater/bentonite slurries with and without added sulphide for exposure periods from two months to one year. The groundwater contains 6500 ppm of chloride and 1000 ppm of sulphate. Tests were also performed in the presence of a 150 rad/h radiation field. In deaerated slurries at 75C the corrosion rate is less than 2 μm/a. With one addition of 10 mg/l sulphide, the rate increases by a factor of ten. With daily sulphide additions to deaerated solutions the corrosion rate initially falls but then rises and stabilizes after 15 days. In aerated solutions the corrosion increases over the first 25 days and then stabilizes. The corrosion rate of copper reached a steady value in 15 to 30 days. Rates are higher in aerated solutions, but the effect of adding sulphide is not so marked in aerated solutions as in unaerated solutions. The highest corrosion rate, less than 150 μm/a, was observed in aerated slurries saturated with sulphide. For deaerated solutions in the absence of sulphide the corrosion rate increases with temperature, but in aerated solutions the rate decreases. For solutions containing added sulphide the influence of temperature is negligible. The effect of a radiation field may be beneficial; in the presence of a radiation field the corrosion rate is less than 20 μm/a. After descaling the coupons showed a high density of irregularly shaped pits both in the presence and absence of sulphide, resulting from intergranular attack. The pitting factor for the highest corrosion rate is around 15

Effects of crystalline growth on corrosion behaviour of ...

Indian Academy of Sciences (India)

tron microscopy and transmission electron microscopy. The corrosion behaviours ... sity and high melting point.7,8 This compound often shows good corrosion and .... Figure 4. TEM image of as-deposited nanocrystalline NiAl coating. Figure 5.

Effect of water flow rate and water chemistry on corrosion environment in reactor pressure vessel bottom of BWRs

Energy Technology Data Exchange (ETDEWEB)

Ichikawa, Nagayoshi; Hemmi, Yukio; Takagi, Junichi; Urata, Hidehiro [Toshiba Corp., Kawasaki, Kanagawa (Japan)

1999-07-01

To evaluate the corrosion environment at the bottom of the reactor pressure vessel in a BWR and the effect of hydrogen water chemistry on the corrosion of materials in the region, measurements of the corrosion potential of Type-304 stainless steel and nickel base alloy were made in a laboratory test loop. The effect of water chemistry on the corrosion potential of nickel base alloy is found to be similar to the effect on Type-304 stainless steel. Flow analysis and precise evaluations of the corrosion potential of materials in the bottom region were implemented. Corrosion potentials throughout the region were evaluated from the flow analysis results. At the jet pump outlet and shroud support leg, a rather large amount of hydrogen had to be added to reduce the potential. Conversely, a small amount of hydrogen was enough in the case of the stub tube of the control rod drive guide tubing and the ICM housings located in the center of the bottom region. (author)

Effect of water flow rate and water chemistry on corrosion environment in reactor pressure vessel bottom of BWRs

International Nuclear Information System (INIS)

Ichikawa, Nagayoshi; Hemmi, Yukio; Takagi, Junichi; Urata, Hidehiro

1999-01-01

To evaluate the corrosion environment at the bottom of the reactor pressure vessel in a BWR and the effect of hydrogen water chemistry on the corrosion of materials in the region, measurements of the corrosion potential of Type-304 stainless steel and nickel base alloy were made in a laboratory test loop. The effect of water chemistry on the corrosion potential of nickel base alloy is found to be similar to the effect on Type-304 stainless steel. Flow analysis and precise evaluations of the corrosion potential of materials in the bottom region were implemented. Corrosion potentials throughout the region were evaluated from the flow analysis results. At the jet pump outlet and shroud support leg, a rather large amount of hydrogen had to be added to reduce the potential. Conversely, a small amount of hydrogen was enough in the case of the stub tube of the control rod drive guide tubing and the ICM housings located in the center of the bottom region. (author)

The size effect in corrosion greatly influences the predicted life span of concrete infrastructures.

Science.gov (United States)

Angst, Ueli M; Elsener, Bernhard

2017-08-01

Forecasting the life of concrete infrastructures in corrosive environments presents a long-standing and socially relevant challenge in science and engineering. Chloride-induced corrosion of reinforcing steel in concrete is the main cause for premature degradation of concrete infrastructures worldwide. Since the middle of the past century, this challenge has been tackled by using a conceptual approach relying on a threshold chloride concentration for corrosion initiation ( C crit ). All state-of-the-art models for forecasting chloride-induced steel corrosion in concrete are based on this concept. We present an experiment that shows that C crit depends strongly on the exposed steel surface area. The smaller the tested specimen is, the higher and the more variable C crit becomes. This size effect in the ability of reinforced concrete to withstand corrosion can be explained by the local conditions at the steel-concrete interface, which exhibit pronounced spatial variability. The size effect has major implications for the future use of the common concept of C crit . It questions the applicability of laboratory results to engineering structures and the reproducibility of typically small-scale laboratory testing. Finally, we show that the weakest link theory is suitable to transform C crit from small to large dimensions, which lays the basis for taking the size effect into account in the science and engineering of forecasting the durability of infrastructures.

Effect of boric acid on intergranular corrosion in tube support plate crevices

International Nuclear Information System (INIS)

Brunet, J.P.; Campan, J.L.

1993-10-01

Intergranular attack on steam generator tubing is one important phenomenon involved in availability of Pressurized Water Reactors. Boric acid appears to be a possible candidate for inhibiting the corrosion process. The program performed in Cadarache was supposed to give statistical informations on the boric acid effect. It was based on a large number of samples initially attacked during a program performed by BABCOCK ampersand WILCOX. These samples were sleeved onto Alloy 690 tubes, in order to prevent premature cracking. Unfortunately it was not possible to find chemical conditions able to produce significant additional corrosion; we postulated mainly due to a drastic reduction of the thermal flux resulting from the increase of the tube wall thickness under the tube support plates (TSP). The tests demonstrate that such sleeve could be a possible remedy of the corrosion when introduced under the TSP. The tests show indications of a possible beneficial effect of the boric acid, a large variability of the heats sensitivity to the IGA and a predominant effect of Na 2 CO 3 on IGA production

Corrosion studies on PREPP waste form

International Nuclear Information System (INIS)

Welch, J.M.; Neilson, R.M. Jr.

1984-05-01

Deformation or Failure Test and Accelerated Corrosion Test procedures were conducted to investigate the effect of formulation variables on the corrosion of oversize waste in Process Experimental Pilot Plant (PREPP) concrete waste forms. The Deformation or Failure Test did not indicate substantial waste form swelling from corrosion. The presence or absence of corrosion inhibitor was the most significant factor relative to measured half-cell potentials identified in the Accelerated Corrosion Test. However, corrosion inhibitor was determined to be only marginally beneficial. While this study produced no evidence that corrosion is of sufficient magnitude to produce serious degradation of PREPP waste forms, the need for corrosion rate testing is suggested. 11 references, 4 figures, 8 tables

Corrosion effect of Bacillus cereus on X80 pipeline steel in a Beijing soil environment.

Science.gov (United States)

Wan, Hongxia; Song, Dongdong; Zhang, Dawei; Du, Cuiwei; Xu, Dake; Liu, Zhiyong; Ding, De; Li, Xiaogang

2018-06-01

The corrosion of X80 pipeline steel in the presence of Bacillus cereus (B. cereus) was studied through electrochemical and surface analyses and live/dead staining. Scanning electron microscopy and live/dead straining results showed that a number of B. cereus adhered to the X80 steel. Electrochemical impedance spectroscopy showed that B. cereus could accelerate the corrosion of X80 steel. In addition, surface morphology observations indicated that B. cereus could accelerate pitting corrosion in X80 steel. The depth of the largest pits due to B. cereus was approximately 11.23μm. Many pits were found on the U-shaped bents and cracks formed under stress after 60days of immersion in the presence of B. cereus. These indicate that pitting corrosion can be accelerated by B. cereus. X-ray photoelectron spectroscopy results revealed that NH 4 + existed on the surface of X80 steel. B. cereus is a type of nitrate-reducing bacteria and hence the corrosion mechanism of B. cereus may involve nitrate reduction on the X80 steel. Copyright © 2018 Elsevier B.V. All rights reserved.

Effect of ion implantation on the corrosion behavior of lead and a lead-antimony alloy

International Nuclear Information System (INIS)

Zhang, S.T.; Kong, F.P.; Muller, R.H.

1994-01-01

Ion implantation of different metals in Pb and Pb-4% Sb has been found to improve the open-circuit corrosion resistance of the two metals in 5M H 2 SO 4 . Titanium ions were implanted under different conditions of ion dose and ion energy. Optimum implantation conditions resulted in an up to 72-fold reduction of corrosion currents. The implantation of V, Cr, Ni, and W has been investigated for one implantation condition and has also resulted in decreased corrosion currents. The corrosion behavior was characterized by the current response to small anodic potential steps. Surface analysis and depth profiles have shown the importance of the spatial distribution of the implanted ions for their effects on the anodic and cathodic parts of the corrosion reactions

Effect of cold working on the stress corrosion cracking resistance of nickel-chromium-iron alloys

International Nuclear Information System (INIS)

Yonezawa, T.; Onimura, K.

1987-01-01

In order to grasp the stress corrosion cracking resistance of cold worked nickel base alloys in PWR primary water, the effect of cold working on the stress corrosion cracking resistance of alloys 600, X-750 and 690, in high temperature water, have been studied. Stress corrosion cracking tests were conducted at 360 0 C (633K) in a simulated PWR primary water for about 12,000 hours (43.2Ms). From the test results, it is concluded that the stress corrosion cracking resistance in the cold worked Alloy 600 at the same applied stress level increases with an increase in cold working ratio, and the cold worked alloys of thermally treated 690 and X-750 have excellent stress corrosion cracking resistance. (Author)

Corrosion behaviour of AISI 304 stainless steel subjected to massive laser shock peening impacts with different pulse energies

International Nuclear Information System (INIS)

Lu, J.Z.; Qi, H.; Luo, K.Y.; Luo, M.; Cheng, X.N.

2014-01-01

Highlights: •Laser shock peening caused an obvious increase of corrosion resistance of 304 steel. •Corrosion resistance of stainless steel increased with increasing pulse energy. •Mechanism of laser shock peening on corrosion behaviour was also entirely determined. -- Abstract: Effects of massive laser shock peening (LSP) impacts with different pulse energies on ultimate tensile strength (UTS), stress corrosion cracking (SCC) susceptibility, fracture appearance and electrochemical corrosion resistance of AISI 304 stainless steel were investigated by slow strain rate test, potentiodynamic polarisation test and scanning electron microscope observation. The influence mechanism of massive LSP impacts with different pulse energies on corrosion behaviour was also determined. Results showed that massive LSP impacts effectively caused a significant improvement on UTS, SCC resistance, and electrochemical corrosion resistance of AISI 304 stainless steel. Increased pulse energy can also gradually improve its corrosion resistance

EIS study on corrosion and scale processes and their inhibition in cooling system media

International Nuclear Information System (INIS)

Marin-Cruz, J.; Cabrera-Sierra, R.; Pech-Canul, M.A.; Gonzalez, I.

2006-01-01

A study of the carbon steel/cooling water interface was carried out using electrochemical impedance spectroscopy (EIS). EIS spectra reveal that a layer of corrosion and scale products forms naturally and evolves with the immersion time modifying the carbon steel/cooling water interface and giving rise to corrosion and scale processes. In addition, the nature of the layer formed on the metal was found to depend on the inhibitor used. It was established that the corrosion inhibitor (hydroxyphosphonoacetic acid (HPA)) chelates with Ca(II) ion generating a layer with resistive properties that provides good protection against corrosion. In contrast, the scale inhibitor (1-hydroxy-ethane-1,1-diphosphonic acid (HEDP)) is incorporated into the calcium carbonate crystals at the surface, modifying the structure and diminishing scale formation in the surface; this additive additionally inhibited corrosion. These observations were supported by scanning electronic microscopy (SEM) and corroborate previous studies performed by other techniques on HPA and HEDP. Finally, a synergistic effect was observed between these inhibitors that provides good protection to steel against corrosion and scaling in cooling media

EIS study on corrosion and scale processes and their inhibition in cooling system media

Energy Technology Data Exchange (ETDEWEB)

Marin-Cruz, J. [Universidad Autonoma Metropolitana, Departamento de Quimica, Apdo. Postal 55-534, 09340 Mexico, DF (Mexico) and Instituto Mexicano del Petroleo, Coordinacion de Ingenieria Molecular, Competencia de Quimica Aplicada, Eje Central Lazaro Cardenas No. 152, CP 07730, DF (Mexico)]. E-mail: jmarin@imp.mx; Cabrera-Sierra, R. [Universidad Autonoma Metropolitana, Departamento de Quimica, Apdo. Postal 55-534, 09340 Mexico, DF (Mexico); Escuela Superior de Ingenieria Quimica e Industrias Extractivas (ESIQIE-IPN), Departamento de Metalurgia, UPALM Zacatenco AP 75-874, CP 07338, DF (Mexico); Pech-Canul, M.A. [Departamento de Fisica Aplicada, Centro de Investigacion y de Estudios, Avanzados del IPN, AP 73 Cordemex, CP 97310, Merida, Yucatan (Mexico); Gonzalez, I. [Universidad Autonoma Metropolitana, Departamento de Quimica, Apdo. Postal 55-534, 09340 Mexico, DF (Mexico)]. E-mail: igm@xanum.uam.mx

2006-01-20

A study of the carbon steel/cooling water interface was carried out using electrochemical impedance spectroscopy (EIS). EIS spectra reveal that a layer of corrosion and scale products forms naturally and evolves with the immersion time modifying the carbon steel/cooling water interface and giving rise to corrosion and scale processes. In addition, the nature of the layer formed on the metal was found to depend on the inhibitor used. It was established that the corrosion inhibitor (hydroxyphosphonoacetic acid (HPA)) chelates with Ca(II) ion generating a layer with resistive properties that provides good protection against corrosion. In contrast, the scale inhibitor (1-hydroxy-ethane-1,1-diphosphonic acid (HEDP)) is incorporated into the calcium carbonate crystals at the surface, modifying the structure and diminishing scale formation in the surface; this additive additionally inhibited corrosion. These observations were supported by scanning electronic microscopy (SEM) and corroborate previous studies performed by other techniques on HPA and HEDP. Finally, a synergistic effect was observed between these inhibitors that provides good protection to steel against corrosion and scaling in cooling media.

Corrosion control when using secondary treated municipal wastewater as alternative makeup water for cooling tower systems.

Science.gov (United States)

Hsieh, Ming-Kai; Li, Heng; Chien, Shih-Hsiang; Monnell, Jason D; Chowdhury, Indranil; Dzombak, David A; Vidic, Radisav D

2010-12-01

Secondary treated municipal wastewater is a promising alternative to fresh water as power plant cooling water system makeup water, especially in arid regions. Laboratory and field testing was conducted in this study to evaluate the corrosiveness of secondary treated municipal wastewater for various metals and metal alloys in cooling systems. Different corrosion control strategies were evaluated based on varied chemical treatment. Orthophosphate, which is abundant in secondary treated municipal wastewater, contributed to more than 80% precipitative removal of phosphorous-based corrosion inhibitors. Tolyltriazole worked effectively to reduce corrosion of copper (greater than 95% inhibition effectiveness). The corrosion rate of mild steel in the presence of free chlorine 1 mg/L (as Cl2) was approximately 50% higher than in the presence of monochloramine 1 mg/L (as Cl2), indicating that monochloramine is a less corrosive biocide than free chlorine. The scaling layers observed on the metal alloys contributed to corrosion inhibition, which could be seen by comparing the mild steel 21-day average corrosion rate with the last 5-day average corrosion rate, the latter being approximately 50% lower than the former.