WorldWideScience

Sample records for coal gasifier temperature

  1. Tunable Diode Laser Sensors to Monitor Temperature and Gas Composition in High-Temperature Coal Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Hanson, Ronald [Stanford Univ., CA (United States); Whitty, Kevin [Univ. of Utah, Salt Lake City, UT (United States)

    2014-12-01

    The integrated gasification combined cycle (IGCC) when combined with carbon capture and storage can be one of the cleanest methods of extracting energy from coal. Control of coal and biomass gasification processes to accommodate the changing character of input-fuel streams is required for practical implementation of integrated gasification combined-cycle (IGCC) technologies. Therefore a fast time-response sensor is needed for real-time monitoring of the composition and ideally the heating value of the synthesis gas (here called syngas) as it exits the gasifier. The goal of this project was the design, construction, and demonstration an in situ laserabsorption sensor to monitor multiple species in the syngas output from practical-scale coal gasifiers. This project investigated the hypothesis of using laser absorption sensing in particulateladen syngas. Absorption transitions were selected with design rules to optimize signal strength while minimizing interference from other species. Successful in situ measurements in the dusty, high-pressure syngas flow were enabled by Stanford’s normalized and scanned wavelength modulation strategy. A prototype sensor for CO, CH4, CO2, and H2O was refined with experiments conducted in the laboratory at Stanford University, a pilot-scale at the University of Utah, and an engineering-scale gasifier at DoE’s National Center for Carbon Capture with the demonstration of a prototype sensor with technical readiness level 6 in the 2014 measurement campaign.

  2. Mathematical modeling of a fluidized bed gasifier for steam gasification of coal using high-temperature nuclear reactor heat

    International Nuclear Information System (INIS)

    Kubiak, H.; vanHeek, K.-H.; Juntgen, H.

    1986-01-01

    Coal gasification is a well-known technique and has already been developed and used since a long time. In the last few years, forced by the energy situation, new efforts have been made to improve known processes and to start new developments. Conventional gasification processes use coal not only as feedstock to be gasified but also for supply of energy for reaction heat, steam production, and other purposes. With a nuclear high temperature reactor (HTR) as a source for process heat, it is possible to transform the whole of the feed coal into gas. This concept offers advantages over existing gasification processes: saving of coal, as more gas can be produced from coal; less emission of pollutants, as the HTR is used for the production of steam and electricity instead of a coal-fired boiler; and lower production costs for the gas

  3. High temperature corrosion in gasifiers

    Directory of Open Access Journals (Sweden)

    Bakker Wate

    2004-01-01

    Full Text Available Several commercial scale coal gasification combined cycle power plants have been built and successfully operated during the last 5-10 years. Supporting research on materials of construction has been carried out for the last 20 years by EPRI and others. Emphasis was on metallic alloys for heat exchangers and other components in contact with hot corrosive gases at high temperatures. In this paper major high temperature corrosion mechanisms, materials performance in presently operating gasifiers and future research needs will be discussed.

  4. Process for electrochemically gasifying coal using electromagnetism

    Science.gov (United States)

    Botts, Thomas E.; Powell, James R.

    1987-01-01

    A process for electrochemically gasifying coal by establishing a flowing stream of coal particulate slurry, electrolyte and electrode members through a transverse magnetic field that has sufficient strength to polarize the electrode members, thereby causing them to operate in combination with the electrolyte to electrochemically reduce the coal particulate in the slurry. Such electrochemical reduction of the coal produces hydrogen and carbon dioxide at opposite ends of the polarized electrode members. Gas collection means are operated in conjunction with the process to collect the evolved gases as they rise from the slurry and electrolyte solution.

  5. Commissioning an Engineering Scale Coal Gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Reid, Douglas J.; Bearden, Mark D.; Cabe, James E.

    2010-07-01

    This report explains the development, commissioning, and testing of an engineering scale slagging coal gasifier at PNNL. The initial objective of this project was to commission the gasifier with zero safety incidents. The commissioning work was primarily an empirical study that required an engineering design approach. After bringing the gasifier on-line, tests were conducted to assess the impact of various operating parameters on the synthesis gas (syngas) product composition. The long-term intent of this project is to produce syngas product for use by internal Pacific Northwest National Laboratory (PNNL) researchers in catalyst, materials, and instrumentation development. Future work on the project will focus on improving the reliability and performance of the gasifier, with a goal of continuous operation for greater than 4 hours using coal feedstock. In addition, alternate designs that allow for increased flexibility regarding the fuel sources that can be used for syngas production is desired. Continued modifications to the fuel feed system will be pursued to address these goals. Alternative feed mechanisms such as a coal/methanol slurry are being considered.

  6. On-Line Self-Calibrating Single Crystal Sapphire Optical Sensor Instrumentation for Accurate and Reliable Coal Gasifier Temperature Measurement

    Energy Technology Data Exchange (ETDEWEB)

    Kristie Cooper; Gary Pickrell; Anbo Wang

    2005-11-01

    This report summarizes technical progress April-September 2005 on the Phase II program ''On-Line Self-Calibrating Single Crystal Sapphire Optical Sensor Instrumentation for Accurate and Reliable Coal Gasifier Temperature Measurement'', funded by the Federal Energy Technology Center of the U.S. Department of Energy, and performed by the Center for Photonics Technology of the Bradley Department of Electrical and Computer Engineering at Virginia Tech. The outcome of the first phase of this program was the selection of broadband polarimetric differential interferometry (BPDI) for further prototype instrumentation development. This approach is based on the measurement of the optical path difference (OPD) between two orthogonally polarized light beams in a single-crystal sapphire disk. The objective of this program is to bring the sensor technology, which has already been demonstrated in the laboratory, to a level where the sensor can be deployed in the harsh industrial environments and will become commercially viable. Due to the difficulties described on the last report, field testing of the BPDI system has not continued to date. However, we have developed an alternative high temperature sensing solution, which is described in this report. The sensing system will be installed and tested at TECO's Polk Power Station. Following a site visit in June 2005, our efforts have been focused on preparing for that field test, including he design of the sensor mechanical packaging, sensor electronics, the data transfer module, and the necessary software codes to accommodate this application.. We are currently ready to start sensor fabrication.

  7. Fluid Dynamics of Pressurized, Entrained Coal Gasifiers

    International Nuclear Information System (INIS)

    1997-01-01

    Pressurized, entrained gasification is a promising new technology for the clean and efficient combustion of coal. Its principle is to operate a coal gasifier at a high inlet gas velocity to increase the inflow of reactants, and at an elevated pressure to raise the overall efficiency of the process. Unfortunately, because of the extraordinary difficulties involved in performing measurements in hot, pressurized, high-velocity pilot plants, its fluid dynamics are largely unknown. Thus the designer cannot predict with certainty crucial phenomena like erosion, heat transfer and solid capture. In this context, we are conducting a study of the fluid dynamics of Pressurized Entrained Coal Gasifiers (PECGs). The idea is to simulate the flows in generic industrial PECGs using dimensional similitude. To this end, we employ a unique entrained gas-solid flow facility with the flexibility to recycle--rather than discard--gases other than air. By matching five dimensionless parameters, suspensions in mixtures of helium, carbon dioxide and sulfur hexafluoride simulate the effects of pressure and scale-upon the fluid dynamics of PECGs. Because it operates under cold, atmospheric conditions, the laboratory facility is ideal for detailed measurements

  8. Development of advanced air-blown entrained-flow two-stage bituminous coal IGCC gasifier

    Directory of Open Access Journals (Sweden)

    Abaimov Nikolay A.

    2017-01-01

    Full Text Available Integrated gasification combined cycle (IGCC technology has two main advantages: high efficiency, and low levels of harmful emissions. Key element of IGCC is gasifier, which converts solid fuel into a combustible synthesis gas. One of the most promising gasifiers is air-blown entrained-flow two-stage bituminous coal gasifier developed by Mitsubishi Heavy Industries (MHI. The most obvious way to develop advanced gasifier is improvement of commercial-scale 1700 t/d MHI gasifier using the computational fluid dynamics (CFD method. Modernization of commercial-scale 1700 t/d MHI gasifier is made by changing the regime parameters in order to improve its cold gas efficiency (CGE and environmental performance, namely H2/CO ratio. The first change is supply of high temperature (900°C steam in gasifier second stage. And the second change is additional heating of blast air to 900°C.

  9. Study of ammonia removal from coal-gasified fuel

    Energy Technology Data Exchange (ETDEWEB)

    Hasegawa, Takeharu; Sato, Mikio [Central Research Inst. of Electric Power Industry, Yokosuka, Kanagawa (Japan)

    1998-07-01

    In integrated coal gasification combined-cycle power-generation (IGCC) systems, ammonia in gasified fuel is passed through a hot/dry type gas clean-up facility into a gas turbine. The ammonia is converted to nitrogen oxides in the gas turbine combustion process. Therefore, ammonia removal from coal-gasified fuel effectively reduces NO{sub x} emissions in IGCC systems. The authors clarified the optimum NO/NH{sub 3} ratio, the optimum concentration of added O{sub 2}, and the influence of CO, H{sub 2}, and CH{sub 4} in the coal-gasified fuel on NH{sub 3} decomposition and NO reduction through experiments using a tubular flow reactor and numerical analysis based on reaction kinetics. The main results were as follows: (1) The optimum NO/NH{sub 3} ratio for maximizing NH{sub 3} decomposition and NO reduction was about 1. (2) The NH{sub 3} decomposition ratio depended only on H{sub 2}, and decreased rapidly with increasing H{sub 2} concentration. (3) The NO reduction ratio decreased with an increasing H{sub 2} concentration. (4) The remaining CH{sub 4}, which was not decomposed by pyrolysis, increased with an increasing CH{sub 4} concentration and caused the reaction temperature to rise, as opposed to cases of CO and H{sub 2}. (5) The method was effective in decreasing total fixed nitrogen (TFN) by up to 40% and minimizing the total concentration of remaining NH{sub 3} and NO in air-blown, coal-gasified fuel.

  10. The Low temperature CFB gasifier

    DEFF Research Database (Denmark)

    Stoholm, P.; Nielsen, Rasmus Glar; Fock, Martin W.

    2003-01-01

    %) particle separation by the hot secondary cyclone. The next LT-CFB experiment, currently under preparation, is expected to be on either municipal/industrial waste or animal manure. Eventually a 500 kW LT-CFB test plant scheduled for commission during summer 2003, and the anticipated primary LT......The Low Temperature Circulating Fluidised Bed (LT-CFB) gasification process aims at avoiding problems due to ash deposition and agglomeration when using difficult fuels such as agricultural biomass and many waste materials. This, as well as very simple gas cleaning, is achieved by pyrolysing...... the fuel at around 650?C in a CFB reaction chamber and subsequently gasifying the char at around 730oC in a slowly fluidised bubbling bed chamber located in the CFB particle recirculation path. In this paper the novel LT-CFB concept is further described together with the latest test results from the 50 k...

  11. Liquid CO2/Coal Slurry for Feeding Low Rank Coal to Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Marasigan, Jose [Electric Power Research Institute, Inc., Palo Alto, CA (United States); Goldstein, Harvey [Electric Power Research Institute, Inc., Palo Alto, CA (United States); Dooher, John [Electric Power Research Institute, Inc., Palo Alto, CA (United States)

    2013-09-30

    This study investigates the practicality of using a liquid CO2/coal slurry preparation and feed system for the E-Gas™ gasifier in an integrated gasification combined cycle (IGCC) electric power generation plant configuration. Liquid CO2 has several property differences from water that make it attractive for the coal slurries used in coal gasification-based power plants. First, the viscosity of liquid CO2 is much lower than water. This means it should take less energy to pump liquid CO2 through a pipe compared to water. This also means that a higher solids concentration can be fed to the gasifier, which should decrease the heat requirement needed to vaporize the slurry. Second, the heat of vaporization of liquid CO2 is about 80% lower than water. This means that less heat from the gasification reactions is needed to vaporize the slurry. This should result in less oxygen needed to achieve a given gasifier temperature. And third, the surface tension of liquid CO2 is about 2 orders of magnitude lower than water, which should result in finer atomization of the liquid CO2 slurry, faster reaction times between the oxygen and coal particles, and better carbon conversion at the same gasifier temperature. EPRI and others have recognized the potential that liquid CO2 has in improving the performance of an IGCC plant and have previously conducted systemslevel analyses to evaluate this concept. These past studies have shown that a significant increase in IGCC performance can be achieved with liquid CO2 over water with certain gasifiers. Although these previous analyses had produced some positive results, they were still based on various assumptions for liquid CO2/coal slurry properties.

  12. Slag Behavior in Gasifiers. Part I: Influence of Coal Properties and Gasification Conditions

    Directory of Open Access Journals (Sweden)

    Ping Wang

    2013-02-01

    Full Text Available In the entrained-flow gasifiers used in integrated gasification combined cycle (IGCC plants, the majority of mineral matter transforms to liquid slag on the wall of the gasifier and flows out the bottom. However, a small fraction of the mineral matter is entrained (as fly ash with the raw syngas out of the gasifier to downstream processing. This molten/sticky fly ash could cause fouling of the syngas cooler. To improve gasification availability through better design and operation of the gasification process, a better understanding of slag behavior and the characteristics of the slagging process is needed. Char/ash properties, gas compositions in the gasifier, the gasifier wall structure, fluid dynamics, and plant operating conditions (mainly temperature and oxygen/carbon ratio all affect slagging behavior. Because coal has varying ash content and composition, different operating conditions are required to maintain the slag flow and limit problems downstream. In Part I, we review the main types and the operating conditions of entrained-flow gasifiers and coal properties used in IGCC plants; we identify and discuss the key coal ash properties and the operating conditions impacting slag behavior; finally, we summarize the coal quality criteria and the operating conditions in entrained-flow gasifiers. In Part II, we discuss the constitutive modeling related to the rheological studies of slag flow.

  13. Gas distributor for fluidized bed coal gasifier

    Science.gov (United States)

    Worley, Arthur C.; Zboray, James A.

    1980-01-01

    A gas distributor for distributing high temperature reaction gases to a fluidized bed of coal particles in a coal gasification process. The distributor includes a pipe with a refractory reinforced lining and a plurality of openings in the lining through which gas is fed into the bed. These feed openings have an expanding tapered shape in the downstream or exhaust direction which aids in reducing the velocity of the gas jets as they enter the bed.

  14. Numerical Investigation for the Plasma Coal Gasifier of 150kW and 1400kW

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Hyeong Yeong; Suh, Jae Seung [Hannam University, Daejeon (Korea, Republic of); Lho, Tai Hyeop [National Fusion Research Institute, Daejeon (Korea, Republic of)

    2016-05-15

    This study has verification of simulation for the gasifier of 150kWe and focuses on prediction of performance for the gasifier of 1.4MWe with a computational fluid dynamics (CFD) method. It is possible to predict flow patterns, tracks of particles, combustion characteristics, temperature distributions and chemical distributions using the commercial CFD solver ANSYS/FLUENT. Integrated coal gasification combined cycle (IGCC) has gained a lot of interest because they can produce cleaner gaseous fuels such as hydrogen, carbon monoxide and methane. Therefore, the National Fusion Research Institute (NFRI) plant has been investigating the application of their plasma technology to gasify coal. It is a fusion plasma technology for better efficiency of low-carbon fuels. They recently completed experiment for the gasifier of 150kwe, and are currently trying experiment for the gasifier of 1.4MWe. They have tried to design the gasifier that has cold gases of a higher efficiency. However it is considerably complicated and expensive that performance of gasifier is experimentally studied, because it is difficult to measure or control gases of very high temperature. This study has numerical investigation for the phenomena of coal gasification for coal gasifier of 150kWe and 1.4MWe at experiment operating conditions. This study has verification of simulation for the gasifier of 150kWe, and predicts performance for the gasifier of 1.4MWe. The gasifier of 1.4MWe will have a cold gas of higher efficiency than gasifier of 150kWe because can generate many hydrogen gas. So this gasification has the potential to become cornerstone technology in many hydrogen industries.

  15. Method for enhancing the desulfurization of hot coal gas in a fluid-bed coal gasifier

    Science.gov (United States)

    Grindley, Thomas

    1989-01-01

    A process and apparatus for providing additional desulfurization of the hot gas produced in a fluid-bed coal gasifier, within the gasifier. A fluid-bed of iron oxide is located inside the gasifier above the gasification bed in a fluid-bed coal gasifier in which in-bed desulfurization by lime/limestone takes place. The product gases leave the gasification bed typically at 1600.degree. to 1800.degree. F. and are partially quenched with water to 1000.degree. to 1200.degree. F. before entering the iron oxide bed. The iron oxide bed provides additional desulfurization beyond that provided by the lime/limestone.

  16. The Low Temperature CFB Gasifier

    DEFF Research Database (Denmark)

    Stoholm, P.; Nielsen, Rasmus Glar; Richardt, K.

    2004-01-01

    straw, animal manure and waste and for co-firing the product gas in existing, e.g. coal fired power plant boilers. The aim is to prevent fouling, agglomeration and high temperature corrosion caused by potassium and chlorine and other fuel components when producing electricity. So far 92 hours......The Low Temperature Circulating Fluidised Bed (LT-CFB) gasification process is described together with the 50 kW and the 500 kW test plants and latest test results. The LT-CFB process is especially developed for medium and large scale (few to >100 MW) gasification of problematic bio-fuels like...... of experiments with the 50 kW test plant with two extremely difficult types of straw has shown low char losses and high retentions of ash including e.g. potassium. Latest 27 hours of experiments with dried, high ash pig- and hen manure has further indicated the concepts high fuel flexibility. The new 500 kW test...

  17. Advanced gasifier and water gas shift technologies for low cost coal conversion to high hydrogen syngas

    Energy Technology Data Exchange (ETDEWEB)

    Kramer, Andrew Kramer [Gas Technology Inst., Des Plaines, IL (United States)

    2016-09-30

    The Gas Technology Institute (GTI) and team members RTI International (RTI), Coanda Research and Development, and Nexant, are developing and maturing a portfolio of technologies to meet the United States Department of Energy (DOE) goals for lowering the cost of producing high hydrogen syngas from coal for use in carbon capture power and coal-to-liquids/chemicals. This project matured an advanced pilot-scale gasifier, with scalable and commercially traceable components, to readiness for use in a first-of-a-kind commercially-relevant demonstration plant on the scale of 500-1,000 tons per day (TPD). This was accomplished through cold flow simulation of the gasifier quench zone transition region at Coanda and through an extensive hotfire gasifier test program on highly reactive coal and high ash/high ash fusion temperature coals at GTI. RTI matured an advanced water gas shift process and catalyst to readiness for testing at pilot plant scale through catalyst development and testing, and development of a preliminary design basis for a pilot scale reactor demonstrating the catalyst. A techno-economic analysis was performed by Nexant to assess the potential benefits of the gasifier and catalyst technologies in the context of power production and methanol production. This analysis showed an 18%reduction in cost of power and a 19%reduction in cost of methanol relative to DOE reference baseline cases.

  18. Gas generation by co-gasification of biomass and coal in an autothermal fluidized bed gasifier

    International Nuclear Information System (INIS)

    Wang, Li-Qun; Chen, Zhao-Sheng

    2013-01-01

    In this study, thermochemical biomass and coal co-gasification were performed on an autothermal fluidized bed gasifier, with air and steam as oxidizing and gasifying media. The experiments were completed at reaction temperatures of 875 °C–975 °C, steam-to-biomass ratio of 1.2, and biomass-to-coal ratio of 4. This research aims to determine the effects of reaction temperature on gas composition, lower heating value (LHV), as well as energy and exergy efficiencies, of the product gas. Over the ranges of the test conditions used, the product gas LHV varies between 12 and 13.8 MJ/Nm 3 , and the exergy and energy efficiencies of the product gas are in the ranges of 50.7%–60.8% and 60.3%–85.1%, respectively. The results show that high reaction temperature leads to higher H 2 and CO contents, as well as higher exergy and energy efficiencies of the product gas. In addition, gas LHV decreases with temperature. The molar ratio of H 2 /CO is larger than 1 at temperatures above 925 °C. Our experimental analysis shows that co-gasification of biomass and coal in an autothermal fluidized bed gasifier for gas production is feasible and promising. -- Highlights: • An innovative steam co-gasification process for gas production was proposed. • Co-gasification of biomass and coal in an autothermal fluidized bed gasifier was tested. • High temperature favors H 2 production. • H 2 and CO contents increase, whereas CO 2 and CH 4 levels decrease with increase in T. • Exergy and energy efficiencies of gases increase with increase in T

  19. Numerical simulations for the coal/oxidant distribution effects between two-stages for multi opposite burners (MOB) gasifier

    International Nuclear Information System (INIS)

    Unar, Imran Nazir; Wang, Lijun; Pathan, Abdul Ghani; Mahar, Rasool Bux; Li, Rundong; Uqaili, M. Aslam

    2014-01-01

    Highlights: • We simulated a double stage 3D entrained flow coal gasifier with multi-opposite burners. • The various reaction mechanisms have evaluated with experimental results. • The effects of coal and oxygen distribution between two stages on the performance of gasifier have investigated. • The local coal to oxygen ratio is affecting the overall efficiency of gasifier. - Abstract: A 3D CFD model for two-stage entrained flow dry feed coal gasifier with multi opposite burners (MOB) has been developed in this paper. At each stage two opposite nozzles are impinging whereas the two other opposite nozzles are slightly tangential. Various numerical simulations were carried out in standard CFD software to investigate the impacts of coal and oxidant distributions between the two stages of the gasifier. Chemical process was described by Finite Rate/Eddy Dissipation model. Heterogeneous and homogeneous reactions were defined using the published kinetic data and realizable k–ε turbulent model was used to solve the turbulence equations. Gas–solid interaction was defined by Euler–Lagrangian frame work. Different reaction mechanism were investigated first for the validation of the model from published experimental results. Then further investigations were made through the validated model for important parameters like species concentrations in syngas, char conversion, maximum inside temperature and syngas exit temperature. The analysis of the results from various simulated cases shows that coal/oxidant distribution between the stages has great influence on the overall performance of gasifier. The maximum char conversion was found 99.79% with coal 60% and oxygen 50% of upper level of injection. The minimum char conversion was observed 95.45% at 30% coal with 40% oxygen at same level. In general with oxygen and coal above or equal to 50% of total at upper injection level has shown an optimized performance

  20. Technical review of coal gasifiers for production of synthetic natural gas

    International Nuclear Information System (INIS)

    Lee, Geun Woo; Shin, Yong Seung

    2012-01-01

    Because of the increasing cost of oil and natural gas, energy production technologies using coal, including synthetic natural gas (SNG) and integrated gasification combined cycle (IGCC), have attracted attention because of the relatively low cost of coal. During the early stage of a project, the developer or project owner has many options with regard to the selection of a gasifier. In particular, from the viewpoint of feasibility, the gasifier is a key factor in the economic evaluation. This study compares the technical aspects of gasifiers for a real SNG production project in an early stage. A fixed bed slagging gasifier, wet type entrained gasifier, and dry type entrained gasifier, all of which have specific advantages, can be used for the SNG production project. Base on a comparison of the process descriptions and performances of each gasifier, this study presents a selection guideline for a gasifier for an SNG production project that will be beneficial to project developers and EPC (Engineering, Procurement, Construction) contractors

  1. Agglomeration and reaction characteristics of various coal chars in fluidized-bed coal gasifier; Ryudoso sekitan gas ka ronai deno sekitan no gyoshu tokusei to hanno tokusei

    Energy Technology Data Exchange (ETDEWEB)

    Uemiya, S.; Aoki, K.; Mori, S.; Kojima, T. [Seikei University, Tokyo (Japan). Faculty of Engineering

    1996-10-28

    With relation to the coals delivered as common samples in the coal fundamental technology development project, an experimental study was conducted on agglomeration characteristics and reaction characteristics in the fluidized-bed coal gasifier. For the experiment, used was a fluidized bed gasifier inserted with a cone-shape dispersion plate with a nozzle in the center. After raising the temperature of the gasifier up to 773K, gasification was conducted sending to the gasifier air from the nozzle and steam from the dispersion plate. The mean particle diameter and gas concentration of chars were measured till the temperature reaches 1373K. As a result of the experiment, it was confirmed that the carbon conversion ratio increases with a decrease in coalification degree of the coal. Moreover, influence of the coal kind was markedly observed at the grid zone of the lower part of the bed, and it was clarified that the lower carbon content ratio the coal kind has, the faster the speed of CO formation and water gasification get. The agglomeration temperature of charcoal which is a product of the condensate is lower by as many as several hundred K than the point of softening, and it was considered to be necessary to study the relation with the temperature distribution in the bed. 3 refs., 3 figs., 1 tab.

  2. Compartment modeling of coal gasification in an entrained flow gasifier: A study on the influence of operating conditions

    International Nuclear Information System (INIS)

    Kong, Xiangdong; Zhong, Weimin; Du, Wenli; Qian, Feng

    2014-01-01

    Highlights: • Gasification of Shenfu coal in an industrial Texaco gasifier for syngas production. • An equivalent compartment model is developed using Aspen Plus. • Effects of operating parameters on gasification performance indices are studied. • Choosing a reasonable ROC to enhance the gasification efficiency can be flexible. - Abstract: Coal gasifiers are core components of coal-based polygeneration systems for power and chemical production. To study the effects of operational parameters on the performance of entrained flow coal gasifiers, this paper presents an equivalent compartment model (CM) using the Aspen Plus process simulator. The CM blocking is established based on gasifier flow field analysis, using a number of compartments. A simple configuration of these compartments involving material recirculation should be able to simulate the main flow and provide the temperature and gas component distributions. The model predictions exhibit good agreement with industrial data in the model validation. The influences of the oxygen-to-carbon ratio (ROC) and the coal slurry concentration on the gasification performance are discussed. Within the calculation range, the increase in the coal slurry concentration enhances the yield of the effective compositions in product gas. For a given slurry concentration of 62%, the efficient gas yield is a maximum for ROC of 1.43 kg/kg, whereas the oxygen consumption is a minimum for ROC of 1.37 kg/kg. According to the intended final use, however, choosing a reasonable ROC to obtain a higher efficient syngas yield and lower oxygen consumption can be flexible

  3. Method and apparatus for enhancing the desulfurization of hot coal gas in a fluid-bed coal gasifier

    Science.gov (United States)

    Grindley, T.

    1988-04-05

    A process and apparatus for providing additional desulfurization of the hot gas produced in a fluid-bed coal gasifier, within the gasifier is described. A fluid-bed of iron oxide is located inside the gasifier above the gasification bed in a fluid-bed coal gasifier in which in-bed desulfurization by lime/limestone takes place. The product gases leave the gasification bed typically at 1600 to 1800 F and are partially quenched with water to 1000 to 1200 F before entering the iron oxide bed. The iron oxide bed provides additional desulfurization beyond that provided by the lime /limestone. 1 fig.

  4. Gasification of biomass and coal in a pressurised fluidised bed gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Andries, J; Jong, W de; Hein, K R.G. [Technische Univ. Delft (Netherlands)

    1998-09-01

    During a 3 year (1996-1998) multinational JOULE project, partly funded by the EU, experimental and theoretical research is being done on co-gasification of biomass (pelletised straw and Miscanthus) and coal in a pressurised fluidised bed reactor. The influence of feedstock and operating conditions on gasification characteristics has been studied using a 1.5 MW{sub th} gasifier, which has been operated at a pressure of 5 bar and temperatures up to 900 C. The project and the test rig are described and results obtained in the first part of the project are presented and analysed. (orig.)

  5. Distributed Fiber Optic Sensor for On-Line Monitoring of Coal Gasifier Refractory Health

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Anbo [Center for Photonics Technology, Blacksburgh, VA (United States); Yu, Zhihao [Center for Photonics Technology, Blacksburgh, VA (United States)

    2015-11-30

    This report summarizes technical progress on the program “Distributed Fiber Optic Sensor for On-Line Monitoring of Coal Gasifier Refractory Health,” funded by the National Energy Technology Laboratory of the U.S. Department of Energy, and performed by the Center for Photonics Technology of the Bradley Department of Electrical and Computer Engineering at Virginia Tech. The scope of work entails analyses of traveling grating generation technologies in an optical fiber, as well as the interrogation of the gratings to infer a distributed temperature along the fiber, for the purpose of developing a real-time refractory health condition monitoring technology for coal gasifiers. During the project period, which is from 2011-2015, three different sensing principles were studied, including four-wave mixing (FWM), coherent optical time-domain reflectometer (C-OTDR) and Brillouin optical time-domain analysis (BOTDA). By comparing the three methods, the BOTDA was selected for further development into a complete bench-top sensing system for the proposed high-temperature sensing application. Based on the input from Eastman Chemical, the industrial collaborator on this project, a cylindrical furnace was designed and constructed to simulate typical gasifier refractory temperature conditions in the laboratory, and verify the sensor’s capability to fully monitor refractory conditions on the back-side at temperatures up to 1000°C. In the later stages of the project, the sensing system was tested in the simulated environment for its sensing performance and high-temperature survivability. Through theoretical analyses and experimental research on the different factors affecting the sensor performance, a sensor field deployment strategy was proposed for possible future sensor field implementations.

  6. A new model for coal gasification on pressurized bubbling fluidized bed gasifiers

    International Nuclear Information System (INIS)

    Sánchez, Cristian; Arenas, Erika; Chejne, Farid; Londoño, Carlos A.; Cisneros, Sebastian; Quintana, Juan C.

    2016-01-01

    Highlights: • A new model was proposed for the simulation of fluidized bed reactors. • The model was validated against experimental data found in the literature. • The model was compared and found to be superior to other models reported in the literature. • Effects of pressure, temperature, steam/coal and air/coal ratios over gas composition were studied. - Abstract: Many industries have taken interest in the use of coal gasification for the production of chemicals and fuels. This gasification can be carried out inside a fluidized bed reactor. This non-ideal reactor is difficult to predict due to the complex physical phenomena and the different chemical changes that the feedstock undergoes. The lack of a good model to simulate the reactor’s behavior produces less efficient processes and plant designs. Various approaches to the proper simulation of such reactor have been proposed. In this paper, a new model is developed for the simulation of a pressurized bubbling fluidized bed (PBFB) gasifier that rigorously models the physical phenomena and the chemical changes of the feedstock inside the reactor. In the model, the reactor is divided into three sections; devolatilization, volatile reactions and combustion-gasification. The simulation is validated against experimental data reported in the literature and compared with other models proposed by different authors; once the model is validated, the dependence of the syngas composition on operational pressure, temperature, steam/coal and air/coal ratios are studied. The results of this article show how this model satisfactorily predicts the performance of PBFB gasifiers.

  7. Dry piston coal feeder

    Science.gov (United States)

    Hathaway, Thomas J.; Bell, Jr., Harold S.

    1979-01-01

    This invention provides a solids feeder for feeding dry coal to a pressurized gasifier at elevated temperatures substantially without losing gas from the gasifier by providing a lock having a double-acting piston that feeds the coals into the gasifier, traps the gas from escaping, and expels the trapped gas back into the gasifier.

  8. Experience in a 6.2 MW{sub e} pressurized fluidized bed gasifier with high ash Indian coals

    Energy Technology Data Exchange (ETDEWEB)

    Viswanathan, G.; Rajasekaran, A.; Periyakaruppan, V.; Krishnamoorthy, S. [Bharat Heavy Electricals Ltd., Tiruchirappalli (India)

    2006-07-01

    Bharat Heavy Electrical Limited has installed a 165 tons/day air-blown pressurized fluidized bed gasifier (PFBG) as an add-on to their 6.2 MW IGCC demonstration plant and has operated it for more than 4000 hours. Improvements in the gasifier refractory lining, ash extraction and cooling devices, air distribution and temperature measuring devices were incorporated to improve the reliability and performance. Coal with 30-42% ash and high calorific value in the range of 15-20 MJ/kg was used during these operations with crushed coal of 1-4 mm as well as -6 mm coal with fines. Tests were conducted at gasifier pressure of 0.3-1.0 MPa, fluidized bed temperature of 980-1050{sup o}C and at various fluidized velocities and air to steam ratios. Once through carbon conversion efficiency of 90%, cold gas efficiency of 69% and dry gas calorific value of 4.4-4.6 MJ/Nm{sup 3} were obtained. About 15% char in fly ash (with 40% ash coal) was established by TGA. Seal pot system was added for recyling fly ash from the first cyclone to enhance carbon conversion, other parameters and to reduce the char in fly ash to acceptable level. Trends and correlations were established for constituents of gas, carbon conversion efficiency, cold gas efficiency, calorific value of gas and gas yield. BHEL is currently working with a partner to install a 125 MW IGCC plant. The paper elaborates the schematic and constructional details of the PFBG, operating experience and performance. 3 refs., 9 figs.

  9. Carbon formation and metal dusting in hot-gas cleanup systems of coal gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Judkins, R.R.; Tortorelli, P.F.; Judkins, R.R.; DeVan, J.H.; Wright, I.G. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.

    1995-11-01

    The product gas resulting from the partial oxidation of Carboniferous materials in a gasifier is typically characterized by high carbon and sulfur, but low oxygen, activities and, consequently, severe degradation of the structural and functional materials can occur. The objective of this task was to establish the potential risks of carbon deposition and metal dusting in advanced coal gasification processes by examining the current state of knowledge regarding these phenomena, making appropriate thermochemical calculations for representative coal gasifiers, and addressing possible mitigation methods. The paper discusses carbon activities, iron-based phase stabilities, steam injection, conditions that influence kinetics of carbon deposition, and influence of system operating parameters on carbon deposition and metal dusting.

  10. Gasifier feed: Tailor-made from Illinois coals

    Energy Technology Data Exchange (ETDEWEB)

    Ehrlinger, H.P. III.

    1991-01-01

    The purpose of this research is to develop a coal slurry from waste streams using Illinois coal that is ideally suited for a gasification feed. The principle items to be studied are (1) methods of concentrating pyrite and decreasing other ash forming minerals into a high grade gasification feed using froth flotation and gravity separation techniques; (2) chemical and particle size analyses of coal slurries; (3) determination of how that slurry can be densified and to what degree of densification is optimum from the pumpability and combustibility analyses; and (4) reactivity studies.

  11. Experimental and computational study and development of the bituminous coal entrained-flow air-blown gasifier for IGCC

    International Nuclear Information System (INIS)

    Abaimov, N A; Osipov, P V; Ryzhkov, A F

    2016-01-01

    In the paper the development of the advanced bituminous coal entrained-flow air- blown gasifier for the high power integrated gasification combined cycle is considered. The computational fluid dynamics technique is used as the basic development tool. The experiment on the pressurized entrained-flow gasifier was performed by “NPO CKTI” JSC for the thermochemical processes submodel verification. The kinetic constants for Kuznetsk bituminous coal (flame coal), obtained by thermal gravimetric analysis method, are used in the model. The calculation results obtained by the CFD model are in satisfactory agreements with experimental data. On the basis of the verified model the advanced gasifier structure was suggested which permits to increase the hydrogen content in the synthesis gas and consequently to improve the gas turbine efficiency. In order to meet the specified requirements vapor is added on the second stage of MHI type gasifier and heat necessary for air gasification is compensated by supplemental heating of the blasting air. (paper)

  12. Detailed model for practical pulverized coal furnaces and gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Smith, P.J.; Smoot, L.D.

    1989-08-01

    This study has been supported by a consortium of nine industrial and governmental sponsors. Work was initiated on May 1, 1985 and completed August 31, 1989. The central objective of this work was to develop, evaluate and apply a practical combustion model for utility boilers, industrial furnaces and gasifiers. Key accomplishments have included: Development of an advanced first-generation, computer model for combustion in three dimensional furnaces; development of a new first generation fouling and slagging submodel; detailed evaluation of an existing NO{sub x} submodel; development and evaluation of an improved radiation submodel; preparation and distribution of a three-volume final report: (a) Volume 1: General Technical Report; (b) Volume 2: PCGC-3 User's Manual; (c) Volume 3: Data Book for Evaluation of Three-Dimensional Combustion Models; and organization of a user's workshop on the three-dimensional code. The furnace computer model developed under this study requires further development before it can be applied generally to all applications; however, it can be used now by specialists for many specific applications, including non-combusting systems and combusting geseous systems. A new combustion center was organized and work was initiated to continue the important research effort initiated by this study. 212 refs., 72 figs., 38 tabs.

  13. Development of standardized air-blown coal gasifier/gas turbine concepts for future electric power systems

    Energy Technology Data Exchange (ETDEWEB)

    1990-07-01

    CRS Sirrine (CRSS) is evaluating a novel IGCC process in which gases exiting the gasifier are burned in a gas turbine combustion system. The turbine exhaust gas is used to generate additional power in a conventional steam generator. This results in a significant increase in efficiency. However, the IGCC process requires development of novel approaches to control SO{sub 2} and NO{sub x} emissions and alkali vapors which can damage downstream turbine components. Ammonia is produced from the reaction of coal-bound nitrogen with steam in the reducing zone of any fixed bed coal gasifier. This ammonia can be partially oxidized to NO{sub x} when the product gas is oxidized in a gas turbine combustor. Alkali metals vaporize in the high-temperature combustion zone of the gasifier and laser condense on the surface of small char or ash particles or on cooled metal surfaces. It these alkali-coated materials reach the gas turbine combustor, the alkali will revaporize condense on turbine blades and cause rapid high temperature corrosion. Efficiency reduction will result. PSI Technology Company (PSIT) was contracted by CRSS to evaluate and recommend solutions for NO{sub x} emissions and for alkali metals deposition. Various methods for NO{sub x} emission control and the potential process and economic impacts were evaluated. This included estimates of process performance, heat and mass balances around the combustion and heat transfer units and a preliminary economic evaluation. The potential for alkali metal vaporization and condensation at various points in the system was also estimated. Several control processes and evaluated, including an order of magnitude cost for the control process.

  14. Detailed model for practical pulverized coal furnaces and gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Philips, S.D.; Smoot, L.D.

    1989-08-01

    The need to improve efficiency and reduce pollutant emissions commercial furnaces has prompted energy companies to search for optimized operating conditions and improved designs in their fossil-fuel burning facilities. Historically, companies have relied on the use of empirical correlations and pilot-plant data to make decisions about operating conditions and design changes. The high cost of collecting data makes obtaining large amounts of data infeasible. The main objective of the data book is to provide a single source of detailed three-dimensional combustion and combustion-related data suitable for comprehensive combustion model evaluation. Five tasks were identified as requirements to achieve the main objective. First, identify the types of data needed to evaluate comprehensive combustion models, and establish criteria for selecting the data. Second, identify and document available three-dimensional combustion data related to pulverized coal combustion. Third, collect and evaluate three-dimensional data cases, and select suitable cases based on selection criteria. Fourth, organize the data sets into an easy-to-use format. Fifth, evaluate and interpret the nature and quality of the data base. 39 refs., 15 figs., 14 tabs.

  15. Experimental study on the gasification characteristics of coal and orimulsion in 0.5 T/D gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Park, Ho Young; Kim, Jong Young; An, Dal Hong; Park, Tae Jun [Korea Electric Power Corp. (KEPCO), Taejon (Korea, Republic of). Research Center

    1995-12-31

    For the construction of commercial plant for IGCC imported from aboard in near future, it is aimed to get gasification data, practice the gasification design capability, and develop a fundamental key technology through the experiments for different kinds of coals (Datong, Roto, Alaska) by 0.5 T/D gasifier. We performed the experiments for physical properties and reactivities on selected coals by means of Drop Tube Reactor, numerical analysis for the reactor. Throughout the characteristic studies of orimulsion gasification, feasibility studies for orimulsion gasification as a fuel for power plant be performed. With the six experiment runs for the coal gasifier, several problems were found to remedy. After remedies, the gasifier could run at good operating conditions maintaining with 200% design feed rate over 1200-1550 degree. The third and fourth gasification runs with Roto were satisfactorily completed, during which gross heating values from produced gas were 7200-8200 Kcal/Nm{sup 3}. (author). 118 refs., 145 figs.

  16. Experimental study on the gasification characteristics of coal and orimulsion in 0.5 T/D gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Park, Ho Young; Kim, Jong Young; An, Dal Hong; Park, Tae Jun [Korea Electric Power Corp. (KEPCO), Taejon (Korea, Republic of). Research Center

    1996-12-31

    For the construction of commercial plant for IGCC imported from aboard in near future, it is aimed to get gasification data, practice the gasification design capability, and develop a fundamental key technology through the experiments for different kinds of coals (Datong, Roto, Alaska) by 0.5 T/D gasifier. We performed the experiments for physical properties and reactivities on selected coals by means of Drop Tube Reactor, numerical analysis for the reactor. Throughout the characteristic studies of orimulsion gasification, feasibility studies for orimulsion gasification as a fuel for power plant be performed. With the six experiment runs for the coal gasifier, several problems were found to remedy. After remedies, the gasifier could run at good operating conditions maintaining with 200% design feed rate over 1200-1550 degree. The third and fourth gasification runs with Roto were satisfactorily completed, during which gross heating values from produced gas were 7200-8200 Kcal/Nm{sup 3}. (author). 118 refs., 145 figs.

  17. Effect of hydrogen chloride on the corrosion of an FeCrAlY alloy in simulated coal gasifier atmospheres

    Energy Technology Data Exchange (ETDEWEB)

    Coley, K.S.; Rhoades-Brown, J.E.; Blick, K.

    1989-03-01

    An iron chromium aluminium yttrium steel was exposed to a simulated coal gasifier atmosphere containing 1000 ppm and 2200 ppm hydrogen chloride at 450/sup 0/C. Increasing hydrogen chloride content was found to accelerate reaction rates, and significantly alter the microstructure and composition of the corrosion product. Tentative explanations for these results, involving vapour phase transport of metal chlorides are proposed.

  18. TVA coal-gasification commercial demonstration plant project. Volume 5. Plant based on Koppers-Totzek gasifier. Final report

    Energy Technology Data Exchange (ETDEWEB)

    1980-11-01

    This volume presents a technical description of a coal gasification plant, based on Koppers-Totzek gasifiers, producing a medium Btu fuel gas product. Foster Wheeler carried out a conceptual design and cost estimate of a nominal 20,000 TPSD plant based on TVA design criteria and information supplied by Krupp-Koppers concerning the Koppers-Totzek coal gasification process. Technical description of the design is given in this volume.

  19. Investigation of flow behaviour of coal particles in a pilot-scale fluidized bed gasifier (FBG) using radiotracer technique.

    Science.gov (United States)

    Pant, H J; Sharma, V K; Kamudu, M Vidya; Prakash, S G; Krishanamoorthy, S; Anandam, G; Rao, P Seshubabu; Ramani, N V S; Singh, Gursharan; Sonde, R R

    2009-09-01

    Knowledge of residence time distribution (RTD), mean residence time (MRT) and degree of axial mixing of solid phase is required for efficient operation of coal gasification process. Radiotracer technique was used to measure the RTD of coal particles in a pilot-scale fluidized bed gasifier (FBG). Two different radiotracers i.e. lanthanum-140 and gold-198 labeled coal particles (100 gm) were independently used as radiotracers. The radiotracer was instantaneously injected into the coal feed line and monitored at the ash extraction line at the bottom and gas outlet at the top of the gasifier using collimated scintillation detectors. The measured RTD data were treated and MRTs of coal/ash particles were determined. The treated data were simulated using tanks-in-series model. The simulation of RTD data indicated good degree of mixing with small fraction of the feed material bypassing/short-circuiting from the bottom of the gasifier. The results of the investigation were found useful for optimizing the design and operation of the FBG, and scale-up of the gasification process.

  20. Making the most of South Africa’s low-quality coal: Converting high-ash coal to fuel gas using bubbling fluidised bed gasifiers

    CSIR Research Space (South Africa)

    Engelbrecht, AD

    2010-08-31

    Full Text Available for process heating or for power generation using the IGCC (Integrated Gasification Combined Cycle) process. A high-ash coal from the Waterberg coalfield was tested in a bubbling fluidised bed gasifier using various gasification agents and operating conditions...

  1. CANMET Gasifier Liner Coupon Material Test Report

    Energy Technology Data Exchange (ETDEWEB)

    Mark Fitzsimmons; Dave Grimmett; Bryan McEnerney

    2007-01-31

    This report provides detailed test results consisting of test data and post-test inspections from Task 1 ''Cooled Liner Coupon Development and Test'' of the project titled ''Development of Technologies and Capabilities for Coal Energy Resources--Advanced Gasification Systems Development (AGSD)''. The primary objective of this development and test program is to verify that ceramic matrix composite (CMC) liner materials planned for use in an advanced gasifier pilot plant will successfully withstand the environments in a commercial gasifier. Pratt & Whitney Rocketdyne (PWR) designed and fabricated the cooled liner test assembly article that was tested in a slagging gasifier at CANMET Energy Technology Center (CETC-O) in Ottawa, Ontario, Canada. The test program conducted in 2006 met the objective of operating the cooled liner test article at slagging conditions in a small scale coal gasifier at CETC-O for over the planned 100 hours. The test hardware was exposed to at least 30 high temperature excursions (including start-up and shut-down cycles) during the test program. The results of the testing has provided valuable information on gasifier startup and required cooling controls in steady state operation of future advanced gasifiers using similar liners. The test program also provided a significant amount of information in the areas of CMC materials and processing for improved capability in a gasifier environment and insight into CMC liner fabrication that will be essential for near-term advanced gasifier projects.

  2. Optimal operation for 3 control parameters of Texaco coal-water slurry gasifier with MO-3LM-CDE algorithms

    Energy Technology Data Exchange (ETDEWEB)

    Cao, Cuiwen; Zhang, Yakun; Gu, Xingsheng [Ministry of Education, East China Univ. of Science and Technology, Shanghai (China). Key Lab. of Advanced Control and Optimization for Chemical Processes

    2013-07-01

    Optimizing operation parameters for Texaco coal-water slurry gasifier with the consideration of multiple objectives is a complicated nonlinear constrained problem concerning 3 BP neural networks. In this paper, multi-objective 3-layer mixed cultural differential evolution (MO-3LM-CDE) algorithms which comprise of 4 multi-objective strategies and a 3LM-CDE algorithm are firstly presented. Then they are tested in 6 benchmark functions. Finally, the MO-3LM-CDE algorithms are applied to optimize 3 control parameters of the Texaco coal-water slurry gasifier in methanol production of a real-world chemical plant. The simulation results show that multi-objective optimal results are better than the respective single-objective optimal operations.

  3. TASK 3: PILOT PLANT GASIFIER TESTING

    Energy Technology Data Exchange (ETDEWEB)

    Fusselman, Steve

    2015-11-01

    Aerojet Rocketdyne (AR) has developed an innovative gasifier concept incorporating advanced technologies in ultra-dense phase dry feed system, rapid mix injector, and advanced component cooling to significantly improve gasifier performance, life, and cost compared to commercially available state-of-the-art systems. Design, fabrication and initial testing of the pilot plant compact gasifier was completed in 2011 by a development team led by AR. Findings from this initial test program, as well as subsequent gasifier design and pilot plant testing by AR, identified a number of technical aspects to address prior to advancing into a demonstration-scale gasifier design. Key among these were an evaluation of gasifier ability to handle thermal environments with highly reactive coals; ability to handle high ash content, high ash fusion temperature coals with reliable slag discharge; and to develop an understanding of residual properties pertaining to gasification kinetics as carbon conversion approaches 99%. The gasifier did demonstrate the ability to withstand the thermal environments of highly reactive Powder River Basin coal, while achieving high carbon conversion in < 0.15 seconds residence time. Continuous operation with the high ash fusion temperature Xinyuan coal was demonstrated in long duration testing, validating suitability of outlet design as well as downstream slag discharge systems. Surface area and porosity data were obtained for the Xinyuan and Xinjing coals for carbon conversion ranging from 85% to 97%, and showed a pronounced downward trend in surface area per unit mass carbon as conversion increased. Injector faceplate measurements showed no incremental loss of material over the course of these experiments, validating the commercially traceable design approach and supportive of long injector life goals. Hybrid testing of PRB and natural gas was successfully completed over a wide range of natural gas feed content, providing test data to anchor predictions

  4. Ash behavior and de-fluidization in low temperature circulating fluidized bed biomass gasifier

    DEFF Research Database (Denmark)

    Narayan, Vikas

    ensures that high-alkali biomass fuels can be used without risks of bed de-fluidization. This thesis aims to understand the behavior of alkali metals and ash in the LTCFB system. The thesis work involved measurements made on bed material and product gas dust samples on a 100kW LTCFB gasifier placed......Biomass is increasingly used as a fuel for power generation. Herbaceous fuels however, contain high amounts of alkali metals which get volatilized at high temperatures and forms salts with low melting points and thus condense on pipelines, reactor surfaces and may cause de-fluidization. A Low......-Temperature Circulating Fluidized Bed System (LTCFB) gasifier allows pyrolysis and gasification of biomass to occur at low temperatures thereby improving the retention of alkali and other ash species within the system and minimizing the amount of ash species in the product gas. In addition, the low reactor temperature...

  5. Temperature and pressure distributions in a 400 kW{sub t} fluidized bed straw gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Erguedenler, A.; Ghaly, A.E.; Hamdullahpur, F. [Technical Univ. of Nova Scotia, Halifax (Canada)

    1993-12-31

    The temperature and pressure distribution characteristics of a 400 kW (thermal) dual-distributor type fluidized bed straw gasifier were investigated. The effects of the bed height, equivalence ratio (actual air-fuel ratio:stoichiometric air-fuel ratio) and fluidization velocity on the temperature and pressure variations in the gasifier were studied. Generally, the bed temperature reached the steady state condition within 15--20 minutes. The average temperature of the dense bed ranged from 649{degrees}C to 875{degrees}C depending on the levels of operating parameters used. The bed temperature increased linearly with increases in the equivalence ratio, higher bed temperatures were observed with lower bed height and no clear trend for the bed temperature with respect to variations in fluidization velocity was observed. The bed height, equivalence ratio and fluidization velocity affected the pressure drop in the fluidized bed gasifier. Increasing the fluidization velocity and/or decreasing the equivalence ratio resulted in higher pressure drops in the dense bed and the freeboard regions whereas increasing the bed height increased the pressure drop only in the dense bed.

  6. Coal gasification coal by steam using process heat from high-temperature nuclear reactors

    International Nuclear Information System (INIS)

    Heek, K.H. van; Juentgen, H.; Peters, W.

    1982-01-01

    This paper outlines the coal gasification process using a high-temperature nuclear reactor as a source of the process heat needed. Compared to conventional gasification processes coal is saved by 30-40%, coal-specific emissions are reduced and better economics of gas production are achieved. The introductory chapter deals with motives, aims and tasks of the development, followed by an explanation of the status of investigations, whereby especially the results of a semi-technical pilot plant operated by Bergbau-Forschung are given. Furthermore, construction details of a full-scale commercial gasifier are discussed, including the development of suitable alloys for the heat exchanger. Moreover problems of safety, licensing and economics of future plants have been investigated. (orig.) [de

  7. Development of Mercury and Hydrogen Chloride Emission Monitors for Coal Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    G. Norton; D. Eckels; C. Chriswell

    2001-02-26

    The gas conditioning issues involved with coal gasification streams are very complex and do not have simple solutions. This is particularly true in view of the fact that the gas conditioning system must deal with tars, high moisture contents, and problems with NH{sub 3} without affecting low ppb levels of Hg, low levels (low ppm or less) of HCl, or the successful operation of conditioner components and analytical systems. Those issues are far from trivial. Trying to develop a non-chemical system for gas conditioning was very ambitious in view of the difficult sampling environment and unique problems associated with coal gasification streams. Although a great deal was learned regarding calibration, sample transport, instrumentation options, gas stream conditioning, and CEM design options, some challenging issues still remain. Sample transport is one area that is often not adequately considered. Because of the gas stream composition and elevated temperatures involved, special attention will need to be given to the choice of materials for the sample line and other plumbing components. When using gas stream oxidation, there will be sample transport regions under oxidizing as well as reducing conditions, and each of those regions will require different materials of construction for sample transport. The catalytic oxidation approach worked well for removal of tars and NH{sub 3} on a short term basis, but durability issues related to using the catalyst tube during extended testing periods still require study.

  8. Temperature profiles of coal stockpiles

    Energy Technology Data Exchange (ETDEWEB)

    Sensogut, C.; Ozdeniz, A.H.; Gundogdu, I.B. [Dumlupinar University, Kutahya (Turkey). Mining Engineering Department

    2008-07-01

    Excess of produced coals should be kept in the stockyards of the collieries. The longer the duration time for these coals, the greater possibility for spontaneous combustion to take place. Spontaneously burnt coals result in economical and environmental problems. Therefore, taking the necessary precautions before an outburst of the spontaneous combustion phenomenon is too important in terms of its severe results. In this study, a stockpile having industrial dimensions was formed in coal stockyard. The effective parameters on the stockpiles of coal such as temperature and humidity of the weather, time, and atmospheric pressure values were measured. The interior temperature variations of these stockpiles caused by the atmospheric conditions were also measured. The interior temperature distribution maps of the stockpile together with maximum and minimum temperature values were expressed visually and numerically by the assistance of obtained data.

  9. Carbon Formation and Metal Dusting in Hot-Gas Cleanup Systems of Coal Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Tortorelli, Peter F.; Judkins, Roddie R.; DeVan, Jackson H.; Wright, Ian G.

    1995-12-31

    There are several possible materials/systems degradation modes that result from gasification environments with appreciable carbon activities. These processes, which are not necessarily mutually exclusive, include carbon deposition, carburization, metal dusting, and CO disintegration of refractories. Carbon formation on solid surfaces occurs by deposition from gases in which the carbon activity (a sub C) exceeds unity. The presence of a carbon layer CO can directly affect gasifier performance by restricting gas flow, particularly in the hot gas filter, creating debris (that may be deposited elsewhere in the system or that may cause erosive damage of downstream components), and/or changing the catalytic activity of surfaces.

  10. Gasifier feed: Tailor-made from Illinois coals. Technical report, September 1, 1991--November 30, 1991

    Energy Technology Data Exchange (ETDEWEB)

    Ehrlinger, H.P. III

    1991-12-31

    The purpose of this research is to develop a coal slurry from waste streams using Illinois coal that is ideally suited for a gasification feed. The principle items to be studied are (1) methods of concentrating pyrite and decreasing other ash forming minerals into a high grade gasification feed using froth flotation and gravity separation techniques; (2) chemical and particle size analyses of coal slurries; (3) determination of how that slurry can be densified and to what degree of densification is optimum from the pumpability and combustibility analyses; and (4) reactivity studies.

  11. Co-gasification of biomass and coal in a pressurised fluidised bed gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Andries, L.; Hein, K.R.G. [Lab. for Thermal Power Engineering, Dept. of Mechanical Engineering and Marine Technology, Delft Univ. of Technology (Netherlands)

    1996-12-31

    The Laboratory for Thermal Power Engineering of the Delft University of Technology is participating in an EU funded, international, R + D project which is designed to aid European industry in addressing issues regarding co-utilisation of biomass and/or waste in advanced coal conversion processes. The project comprises three main programmes, each of which includes a number of smaller subprogrammes. The three main programmes are: Coal-biomass systems component development and design; Coal-biomass environmental studies; Techno-economic assessment studies. (orig)

  12. Co-gasification of biomass and coal in a pressurised fluidised bed gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Andries, L; Hein, K R.G. [Lab. for Thermal Power Engineering, Dept. of Mechanical Engineering and Marine Technology, Delft Univ. of Technology (Netherlands)

    1997-12-31

    The Laboratory for Thermal Power Engineering of the Delft University of Technology is participating in an EU funded, international, R + D project which is designed to aid European industry in addressing issues regarding co-utilisation of biomass and/or waste in advanced coal conversion processes. The project comprises three main programmes, each of which includes a number of smaller subprogrammes. The three main programmes are: Coal-biomass systems component development and design; Coal-biomass environmental studies; Techno-economic assessment studies. (orig)

  13. A numerical model for chemical reaction on slag layer surface and slag layer behavior in entrained-flow gasifier

    Directory of Open Access Journals (Sweden)

    Liu Sheng

    2013-01-01

    Full Text Available The paper concerns with slag layer accumulation, chemical reaction on slag layer surface, and slag layer flow, heat and mass transfer on the wall of entrained-flow coal gasifier. A slag layer model is developed to simulate slag layer behaviors in the coal gasifier. This 3-D model can predict temperature, slag particle disposition rate, disposition particle composition, and syngas distribution in the gasifier hearth. The model is used to evaluate the effects of O2/coal ratio on slag layer behaviors.

  14. Real Time Flame Monitoring of Gasifier and Injectors

    Energy Technology Data Exchange (ETDEWEB)

    Zelepouga, Serguei; Saveliev, Alexei

    2011-12-31

    This project is a multistage effort with the final goal to develop a practical and reliable nonintrusive gasifier injector monitor to assess burner wear and need for replacement. The project team included the National Energy Technology Laboratory (NETL), Gas Technology Institute (GTI), North Carolina State University, and ConocoPhillips. This report presents the results of the sensor development and testing initially at GTI combustion laboratory with natural gas flames, then at the Canada Energy Technology Center (CANMET), Canada in the atmospheric coal combustor as well as in the pilot scale pressurized entrained flow gasifier, and finally the sensor capabilities were demonstrated at the Pratt and Whitney Rocketdyne (PWR) Gasifier and the Wabash River Repowering plant located in West Terre Haute, IN. The initial tests demonstrated that GTI gasifier sensor technology was capable of detecting shape and rich/lean properties of natural gas air/oxygen enriched air flames. The following testing at the Vertical Combustor Research Facility (VCRF) was a logical transition step from the atmospheric natural gas flames to pressurized coal gasification environment. The results of testing with atmospheric coal flames showed that light emitted by excited OH* and CH* radicals in coal/air flames can be detected and quantified. The maximum emission intensities of OH*, CH*, and black body (char combustion) occur at different axial positions along the flame length. Therefore, the excitation rates of CH* and OH* are distinct at different stages of coal combustion and can be utilized to identify and characterize processes which occur during coal combustion such as devolatilization, char heating and burning. To accomplish the goals set for Tasks 4 and 5, GTI utilized the CANMET Pressurized Entrained Flow Gasifier (PEFG). The testing parameters of the PEFG were selected to simulate optimum gasifier operation as well as gasifier conditions normally resulting from improper operation or

  15. Development of standardized air-blown coal gasifier/gas turbine concepts for future electric power systems. Volume 3, Appendix B: NO{sub x} and alkali vapor control strategies: Final report

    Energy Technology Data Exchange (ETDEWEB)

    1990-07-01

    CRS Sirrine (CRSS) is evaluating a novel IGCC process in which gases exiting the gasifier are burned in a gas turbine combustion system. The turbine exhaust gas is used to generate additional power in a conventional steam generator. This results in a significant increase in efficiency. However, the IGCC process requires development of novel approaches to control SO{sub 2} and NO{sub x} emissions and alkali vapors which can damage downstream turbine components. Ammonia is produced from the reaction of coal-bound nitrogen with steam in the reducing zone of any fixed bed coal gasifier. This ammonia can be partially oxidized to NO{sub x} when the product gas is oxidized in a gas turbine combustor. Alkali metals vaporize in the high-temperature combustion zone of the gasifier and laser condense on the surface of small char or ash particles or on cooled metal surfaces. It these alkali-coated materials reach the gas turbine combustor, the alkali will revaporize condense on turbine blades and cause rapid high temperature corrosion. Efficiency reduction will result. PSI Technology Company (PSIT) was contracted by CRSS to evaluate and recommend solutions for NO{sub x} emissions and for alkali metals deposition. Various methods for NO{sub x} emission control and the potential process and economic impacts were evaluated. This included estimates of process performance, heat and mass balances around the combustion and heat transfer units and a preliminary economic evaluation. The potential for alkali metal vaporization and condensation at various points in the system was also estimated. Several control processes and evaluated, including an order of magnitude cost for the control process.

  16. CFD simulation of coal gasification in an entrained-flow gasifier

    DEFF Research Database (Denmark)

    Sreedharan, V.; Hjertager, B.H.; Solberg, T.

    2010-01-01

    in reliability, emission control, efficiency, and feedstock flexibility. The feedstock used for a gasification system can be coal, petroleum coke, biomass, heavy oil, or even natural gas. This is an abstract of a paper presented at the 2010 AIChE Annual Meeting (Salt Lake City, UT 11/7-12/2010)....

  17. Gasification of high ash, high ash fusion temperature bituminous coals

    Science.gov (United States)

    Liu, Guohai; Vimalchand, Pannalal; Peng, WanWang

    2015-11-13

    This invention relates to gasification of high ash bituminous coals that have high ash fusion temperatures. The ash content can be in 15 to 45 weight percent range and ash fusion temperatures can be in 1150.degree. C. to 1500.degree. C. range as well as in excess of 1500.degree. C. In a preferred embodiment, such coals are dealt with a two stage gasification process--a relatively low temperature primary gasification step in a circulating fluidized bed transport gasifier followed by a high temperature partial oxidation step of residual char carbon and small quantities of tar. The system to process such coals further includes an internally circulating fluidized bed to effectively cool the high temperature syngas with the aid of an inert media and without the syngas contacting the heat transfer surfaces. A cyclone downstream of the syngas cooler, operating at relatively low temperatures, effectively reduces loading to a dust filtration unit. Nearly dust- and tar-free syngas for chemicals production or power generation and with over 90%, and preferably over about 98%, overall carbon conversion can be achieved with the preferred process, apparatus and methods outlined in this invention.

  18. Second stage gasifier in staged gasification and integrated process

    Science.gov (United States)

    Liu, Guohai; Vimalchand, Pannalal; Peng, Wan Wang

    2015-10-06

    A second stage gasification unit in a staged gasification integrated process flow scheme and operating methods are disclosed to gasify a wide range of low reactivity fuels. The inclusion of second stage gasification unit operating at high temperatures closer to ash fusion temperatures in the bed provides sufficient flexibility in unit configurations, operating conditions and methods to achieve an overall carbon conversion of over 95% for low reactivity materials such as bituminous and anthracite coals, petroleum residues and coke. The second stage gasification unit includes a stationary fluidized bed gasifier operating with a sufficiently turbulent bed of predefined inert bed material with lean char carbon content. The second stage gasifier fluidized bed is operated at relatively high temperatures up to 1400.degree. C. Steam and oxidant mixture can be injected to further increase the freeboard region operating temperature in the range of approximately from 50 to 100.degree. C. above the bed temperature.

  19. Co-combustion of gasified contaminated waste wood in a coal fired power plant

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-07-01

    This project demonstrates the technical and economical feasibility of the producing and cofiring of product gas from demolition waste wood. For this purpose LCV product gas is generated in an atmospheric circulating fluidized bed (CFB) gasification plant, cooled and cleaned and transported to the boiler of a 600 MWe pulverized coal fired power plant. Gas cooling and cleaning takes place in a waste heat boiler and a multi stage wet gas cleaning train. Steam raised in the waste heat boiler is exported to the power plant. On an annual basis 70,000 tons of steam coal are substituted by 150,000 tons of contaminated demolition waste wood (50,000 tons oil equivalent), resulting in a net CO2 emission reduction of 170,000 tons per year, while concurrently generating 205 GWh of electrical power. The wood gasification plant was built by NV EPZ (now incorporated in Essent Energi BV) for Amergas BV, now a 100% subsidiary of Essent Energie BV. The gasification plant is located at the Amer Power Station of NV EPZ Production (now Essent Generation) at Geertruidenberg, The Netherlands. Demonstrating several important design features in wood gasification, the plant started hot service in the Spring of 2000, with first gasification accomplished in the Summer of 2000 and is currently being optimized. (au)

  20. Release of inorganic trace elements from high-temperature gasification of coal

    Energy Technology Data Exchange (ETDEWEB)

    Blaesing, Marc

    2012-05-30

    The development of cleaner, more efficient techniques in next-generation coal power plants is becoming increasingly important, especially regarding to the discussion of the influence of CO{sub 2} emissions on global warming. A promising coal utilisation process is the integrated gasification combined cycle process. The direct use of the raw gas requires gas clean-up to prevent downstream parts of the gasifier from several problems. An increased efficiency and a decreased amount of harmful species can be achieved through hot fuel gas cleaning. This clean-up technique requires a comprehensive knowledge of the release characteristics of inorganic coal constituents. The aim of this thesis was to provide enhanced knowledge of the effect of key process parameters and of the chemical constitution of coal on the release of Na, K, S, and Cl species from high-temperature coal gasification. The experimental setup consisted of atmospheric flow tube furnaces and a pressurised furnace. In-situ analysis of the product gas was carried out using molecular beam mass spectrometry. A broad spectrum of different coals with assumed qualitative and quantitative differences in the release characteristics was investigated. Additionally, experiments with model substances were performed. The results of the experimental investigation were compared with thermodynamic calculations. Finally, recommendations, for the operation of a high-temperature gasifier are formulated. (orig.)

  1. Physical modelling of near-wall phenomena in entrained-flow coal gasifiers

    OpenAIRE

    Troiano, Maurizio

    2015-01-01

    Combustion and gasification under slagging conditions are key aspects of the design of modern entrained-flow reactors for thermal conversion of solid fuels, aimed at increasing the overall energy efficiency. In these systems, solid particles migrate toward the reactor walls, due to swirled/tangential flow induced in the reaction chamber and to turbophoresis, generating, thanks to the very high operating temperatures, a slag layer that flows along the reactor internal walls and is drained to t...

  2. Effects of Temperature, Oxygen Partial Pressure, and Materials Selection on Slag Infiltration into Porous Refractories for Entrained-Flow Gasifiers

    Science.gov (United States)

    Kaneko, Tetsuya Kenneth

    The penetration rate of molten mineral contents (slag) from spent carbonaceous feedstock into porous ceramic-oxide refractory linings is a critical parameter in determining the lifecycle of integrated gasification combined cycle energy production plants. Refractory linings that withstand longer operation without interruption are desirable because they can mitigate consumable and maintenance costs. Although refractory degradation has been extensively studied for many other high-temperature industrial processes, this work focuses on the mechanisms that are unique to entrained-flow gasification systems. The use of unique feedstock mixtures, temperatures from 1450 °C to 1600 °C, and oxygen partial pressures from 10-7 atm to 10-9 atm pose engineering challenges in designing an optimal refractory material. Experimentation, characterization, and modeling show that gasifier slag infiltration into porous refractory is determined by interactions between the slag and the refractory that either form a physical barrier that impedes fluid flow or induce an increased fluid viscosity that decelerates the velocity of the fluid body. The viscosity of the slag is modified by the thermal profile of the refractory along the penetration direction as well as reactions between the slag and refractory that alter the chemistry, and thereby the thermo-physical properties of the fluid. Infiltration experiments reveal that the temperature gradient inherently present along the refractory lining limits penetration. A refractory in near-isothermal conditions demonstrates deeper slag penetration as compared to one that experiences a steeper thermal profile. The decrease in the local temperatures of the slag as it travels deeper into the refractory increases the viscosity of the fluid, which in turn slows the infiltration velocity of fluid body into the pores of the refractory microstructure. With feedstock mixtures that exhibit high iron-oxide concentrations, a transition-metal-oxide, the oxygen

  3. Biomass CFB gasifier connected to a 350 MW{sub t}h steam boiler fired with coal and natural gas - THERMIE demonstration project in Lahti in Finland

    Energy Technology Data Exchange (ETDEWEB)

    Palonen, J. [Foster Wheeler Energia Oy, Varkaus (Finland). Varkaus Global New Products

    1997-12-31

    The successful experience in developing the advanced Foster Wheeler Energi Oy`s (former Ahlstroem Pyropower) Circulating Fluidized Bed combustion system subsequently led to the development of the CFB gasification technology in the early 1980s. The driving force for the developing work was the dramatic increase in oil price during the oil crises. The primary advantage of CFB gasification technology is that the it enables the substitution of expensive fuels e.g. oil or gas with cheap solid fuels. These cheap fuels are typically different types of waste woods, bark or other biofuels. In the CFB gasifier these solid fuels are converted to gaseous fuel which can be used instead of other expensive fuels. In some cases this also solves a waste disposal problem, providing a secondary economic and environmental benefit. Foster Wheeler Energia Oy has supplied four commercial scale atmospheric CFB gasifiers in the mid 80s to the pulp and paper industry with capacities from 17 to 35 MW based on fuel input. These applications utilize waste wood as feedstock and the units are still successfully operation today. Lahden Laempoevoima Oy is a Finnish power company producing power and district heat for the city of Lahti. The company is 50 % owned by the city of Lahti and 50 % by Imatran Voima Oy, which is the largest utility power company in Finland. Lahden Laempoevoima Oy operates the Kymijaervi power plant locating nearby the city of Lahti in Southern Finland. To keep the energy prices as low as possible, Lahden Laempoevoima is continuously looking for the most economical fuel sources, and simultaneously, trying to improve the environmental acceptability of the energy production. At the moment, about 300 GWh/a different type of biofuels and refuse fuels are available in the Lahti area. On an annual basis, the available amount of biofuels and refuse fuels is enough to substitute for about 15 % of the fuels burned in the main boiler equalling max 30 % of coal. The aim in this Lahden

  4. Biomass CFB gasifier connected to a 350 MW{sub t}h steam boiler fired with coal and natural gas - THERMIE demonstration project in Lahti in Finland

    Energy Technology Data Exchange (ETDEWEB)

    Palonen, J [Foster Wheeler Energia Oy, Varkaus (Finland). Varkaus Global New Products

    1998-12-31

    The successful experience in developing the advanced Foster Wheeler Energi Oy`s (former Ahlstroem Pyropower) Circulating Fluidized Bed combustion system subsequently led to the development of the CFB gasification technology in the early 1980s. The driving force for the developing work was the dramatic increase in oil price during the oil crises. The primary advantage of CFB gasification technology is that the it enables the substitution of expensive fuels e.g. oil or gas with cheap solid fuels. These cheap fuels are typically different types of waste woods, bark or other biofuels. In the CFB gasifier these solid fuels are converted to gaseous fuel which can be used instead of other expensive fuels. In some cases this also solves a waste disposal problem, providing a secondary economic and environmental benefit. Foster Wheeler Energia Oy has supplied four commercial scale atmospheric CFB gasifiers in the mid 80s to the pulp and paper industry with capacities from 17 to 35 MW based on fuel input. These applications utilize waste wood as feedstock and the units are still successfully operation today. Lahden Laempoevoima Oy is a Finnish power company producing power and district heat for the city of Lahti. The company is 50 % owned by the city of Lahti and 50 % by Imatran Voima Oy, which is the largest utility power company in Finland. Lahden Laempoevoima Oy operates the Kymijaervi power plant locating nearby the city of Lahti in Southern Finland. To keep the energy prices as low as possible, Lahden Laempoevoima is continuously looking for the most economical fuel sources, and simultaneously, trying to improve the environmental acceptability of the energy production. At the moment, about 300 GWh/a different type of biofuels and refuse fuels are available in the Lahti area. On an annual basis, the available amount of biofuels and refuse fuels is enough to substitute for about 15 % of the fuels burned in the main boiler equalling max 30 % of coal. The aim in this Lahden

  5. Slagging gasifier refractories. A new pathway to longer refractory life

    Energy Technology Data Exchange (ETDEWEB)

    Schnake, Mark [Harbinson-Walker Refractories Company, Mexico, MO (United States)

    2013-07-01

    Solid fuel slagging gasification to convert coal or petroleum coke feedstocks into syngas has rapidly evolved over the last 25 years. The gasifier is a high temperature, high pressure reaction chamber. Operating temperatures are between 1250 and 1575 C. Pressures will be between 20.4 and 68 atm. Syngas has been typically used for chemical feedstocks, fuel for power plants, or for steam and hydrogen generation in other industrial applications. Ash which comes from the solid fuel during gasification has many impurities. It melts during the gasifier reactor operation forming a liquid that penetrates the refractory lining. Given time, the refractory will wear away from thermal spalling, structural spalling, or overheating of the refractory. In some cases, all three wear mechanisms are seen in the same gasifier lining. Industry users have identified refractory life as one major limiting factor in worldwide use of this technology. Users have stated if the refractory liner can increase on-line availability of the gasifier operation, more industry acceptance of this technology is possible. Harbison-Walker Refractories Company will review destructive factors affecting lining life and discuss new refractory materials that have dramatically increased gasifier lining life and reliability. New refractory materials will be presented and supported by field trial results and post mortem analysis.

  6. Energy Conversion Alternatives Study (ECAS), Westinghouse phase 1. Volume 3: Combustors, furnaces and low-BTU gasifiers. [used in coal gasification and coal liquefaction (equipment specifications)

    Science.gov (United States)

    Hamm, J. R.

    1976-01-01

    Information is presented on the design, performance, operating characteristics, cost, and development status of coal preparation equipment, combustion equipment, furnaces, low-Btu gasification processes, low-temperature carbonization processes, desulfurization processes, and pollution particulate removal equipment. The information was compiled for use by the various cycle concept leaders in determining the performance, capital costs, energy costs, and natural resource requirements of each of their system configurations.

  7. Mathematic modulation of a simulation program for a coal and wood counter-current moving bed gasifier, which includes pyrolysis and drying processes and processes alternatives; Modelagem matematica e simulacao em computador de gaseificador de leito fixo contra-corrente para carvoes e biomassa com inclusao de processos de pirolise, secagem e alternativas do processo

    Energy Technology Data Exchange (ETDEWEB)

    Souza Santos, M.L. de [Instituto de Pesquisas Tecnologicas (IPT), Sao Paulo, SP (Brazil)

    1985-12-31

    A new version of a simulation program for coal and wood counter-current fixed bed gasifier has been completed and provides: all the principal information variables of the process throughout the bed as mass flow and composition for 13 gases and 6 solids, temperature of the gas and solid phases, reaction rates of combustion, gasification, pyrolysis and drying processes; composition, mass flow, temperature, combustion enthalpy and other produced gases physical and chemical properties; possibility of process alternatives analysis as volatiles recycling in order to eliminate tar, double withdrawn of gases and combinations. Comparisons between simulation and experimental results are presented. (author). 26 refs., 1 tab

  8. Modeling and Prediction of Coal Ash Fusion Temperature based on BP Neural Network

    Directory of Open Access Journals (Sweden)

    Miao Suzhen

    2016-01-01

    Full Text Available Coal ash is the residual generated from combustion of coal. The ash fusion temperature (AFT of coal gives detail information on the suitability of a coal source for gasification procedures, and specifically to which extent ash agglomeration or clinkering is likely to occur within the gasifier. To investigate the contribution of oxides in coal ash to AFT, data of coal ash chemical compositions and Softening Temperature (ST in different regions of China were collected in this work and a BP neural network model was established by XD-APC PLATFORM. In the BP model, the inputs were the ash compositions and the output was the ST. In addition, the ash fusion temperature prediction model was obtained by industrial data and the model was generalized by different industrial data. Compared to empirical formulas, the BP neural network obtained better results. By different tests, the best result and the best configurations for the model were obtained: hidden layer nodes of the BP network was setted as three, the component contents (SiO2, Al2O3, Fe2O3, CaO, MgO were used as inputs and ST was used as output of the model.

  9. Toxicological and chemical characterization of the process stream materials and gas combustion products of an experimental low-btu coal gasifier.

    Science.gov (United States)

    Benson, J M; Hanson, R L; Royer, R E; Clark, C R; Henderson, R F

    1984-04-01

    The process gas stream of an experimental pressurized McDowell-Wellman stirred-bed low-Btu coal gasifier, and combustion products of the clean gas were characterized as to their mutagenic properties and chemical composition. Samples of aerosol droplets condensed from the gas were obtained at selected positions along the process stream using a condenser train. Mutagenicity was assessed using the Ames Salmonella mammalian microsome mutagenicity assay (TA98, with and without rat liver S9). All materials required metabolic activation to be mutagenic. Droplets condensed from gas had a specific mutagenicity of 6.7 revertants/microgram (50,000 revertants/liter of raw gas). Methylnaphthalene, phenanthrene, chrysene, and nitrogen-containing compounds were positively identified in a highly mutagenic fraction of raw gas condensate. While gas cleanup by the humidifier-tar trap system and Venturi scrubber led to only a small reduction in specific mutagenicity of the cooled process stream material (4.1 revertants/microgram), a significant overall reduction in mutagenicity was achieved (to 2200 revertants/liter) due to a substantial reduction in the concentration of material in the gas. By the end of gas cleanup, gas condensates had no detectable mutagenic activity. Condensates of combustion product gas, which contained several polycyclic aromatic compounds, had a specific mutagenicity of 1.1 revertants/microgram (4.0 revertants/liter). Results indicate that the process stream material is potentially toxic and that care should be taken to limit exposure of workers to the condensed tars during gasifier maintenance and repair and to the aerosolized tars emitted in fugitive emissions. Health risks to the general population resulting from exposure to gas combustion products are expected to be minimal.

  10. Low-Chrome/Chrome Free Refractories for Slagging Gasifiers

    International Nuclear Information System (INIS)

    Bennett, J.P.; Kwong, K.-S.; Powell, C.P.; Thomas, H.; Petty, A.V. Jr.

    2007-01-01

    Gasifiers are containment vessels used to react carbon-containing materials with oxygen and water, producing syngas (CO and H2) that is used in chemical and power production. It is also a potential source of H2 in a future hydrogen economy. Air cooled slagging gasifiers are one type of gasifier, operating at temperatures from 1275-1575 C and at pressures of 400 psi or higher. They typically use coal or petroleum coke as the carbon source, materials which contain ash impurities that liquefy at the gasification temperatures, producing liquid slag in quantities of 100 or more tons/day, depending on the carbon fed rate and the percent ash present in the feedstock. The molten slag is corrosive to refractory linings, causing chemical dissolution and spalling. The refractory lining is composed of chrome oxide, alumina, and zirconia; and is replaced every 3-24 months. Gasifier users would like greater on-line availability and reliability of gasifier liners, something that has impacted gasifier acceptance by industry. Research is underway at NETL to improve refractory service life and to develop a no-chrome or low-chrome oxide alternative refractory liner. Over 250 samples of no- or low-chrome oxide compositions have been evaluated for slag interactions by cup testing; with potential candidates for further studies including those with ZrO2, Al2O3, and MgO materials. The development of improved liner materials is necessary if technologies such as IGCC and DOE's Near Zero Emissions Advanced Fossil Fuel Power Plant are to be successful and move forward in the marketplace

  11. Climate effect of an integrated wheat production and bioenergy system with Low Temperature Circulating Fluidized Bed gasifier

    International Nuclear Information System (INIS)

    Sigurjonsson, Hafthor Ægir; Elmegaard, Brian; Clausen, Lasse Røngaard; Ahrenfeldt, Jesper

    2015-01-01

    Highlights: • Wheat straw removal from agricultural system has considerable GWP effect. • Changing the carbon conv. in the gasifier to 0.8–0.86 mitigates those effects. • Considerable difference is between sequestration potential of straw and biochar. • Lowering the carbon conversion improves GWP, but depends on subst. technology. - Abstract: When removing biomass residues from the agriculture for bioenergy utilization, the nutrients and carbon stored within these “residual resources” are removed as-well. To mitigate these issues the energy industry must try to conserve and not destroy the nutrients. The paper analyses a novel integration between the agricultural system and the energy system through the Low Temperature Circulating Fluidized Bed (LT-CFB) gasifier from the perspective of wheat grain production and electricity generation using wheat straw, where the effects of removing the straw from the agricultural system are assessed along with the effects of recycling the nutrients and carbon back to the agricultural system. The methods used to assess the integration was Life Cycle Assessment (LCA) with IPCC’s 2013 100 year global warming potential (GWP) as impact assessment method. The boundary was set from cradle to gate with two different functional units, kg grain and kW h electricity produced in Zealand, Denmark. Two cases were used in the analysis: 1. nutrient balances are regulated by mineral fertilization and 2. the nutrient balances are regulated by yield. The analysis compare three scenarios of gasifier operation based on carbon conversion to two references, no straw removal and straw combustion. The results show that the climate effect of removing the straws are mitigated by the carbon soil sequestration with biochar, and electricity and district heat substitution. Maximum biochar production outperforms maximum heat and power generation for most substituted electricity and district heating scenarios. Irrespective of the substituted

  12. Novel fragmentation model for pulverized coal particles gasification in low temperature air thermal plasma

    Directory of Open Access Journals (Sweden)

    Jovanović Rastko D.

    2016-01-01

    Full Text Available New system for start-up and flame support based on coal gasification by low temperature air thermal plasma is planned to supplement current heavy oil system in Serbian thermal power plants in order to decrease air pollutions emission and operational costs. Locally introduced plasma thermal energy heats up and ignites entrained coal particles, thus starting chain process which releases heat energy from gasified coal particles inside burner channel. Important stages during particle combustion, such as particle devolatilisation and char combustion, are described with satisfying accuracy in existing commercial CFD codes that are extensively used as powerful tool for pulverized coal combustion and gasification modeling. However, during plasma coal gasification, high plasma temperature induces strong thermal stresses inside interacting coal particles. These stresses lead to “thermal shock” and extensive particle fragmentation during which coal particles with initial size of 50-100 m disintegrate into fragments of at most 5-10 m. This intensifies volatile release by a factor 3-4 and substantially accelerates the oxidation of combustible matter. Particle fragmentation, due to its small size and thus limited influence on combustion process is commonly neglected in modelling. The main focus of this work is to suggest novel approach to pulverized coal gasification under high temperature conditions and to implement it into commercial comprehensive code ANSYS FLUENT 14.0. Proposed model was validated against experimental data obtained in newly built pilot scale D.C plasma burner test facility. Newly developed model showed very good agreement with experimental results with relative error less than 10%, while the standard built-in gasification model had error up to 25%.

  13. On a clean power generation system with the co-gasification of biomass and coal in a quadruple fluidized bed gasifier.

    Science.gov (United States)

    Yan, Linbo; He, Boshu

    2017-07-01

    A clean power generation system was built based on the steam co-gasification of biomass and coal in a quadruple fluidized bed gasifier. The chemical looping with oxygen uncoupling technology was used to supply oxygen for the calciner. The solid oxide fuel cell and the steam turbine were combined to generate power. The calcium looping and mineral carbonation were used for CO 2 capture and sequestration. The aim of this work was to study the characteristics of this system. The effects of key operation parameters on the system total energy efficiency (ŋ ten ), total exergy efficiency (ŋ tex ) and carbon sequestration rate (R cs ) were detected. The energy and exergy balance calculations were implemented and the corresponding Sankey and Grassmann diagrams were drawn. It was found that the maximum energy and exergy losses occurred in the steam turbine. The system ŋ ten and ŋ tex could be ∼50% and ∼47%, and R cs could be over unit. Copyright © 2017 Elsevier Ltd. All rights reserved.

  14. Electrofluid gasification of coal with nuclear energy

    International Nuclear Information System (INIS)

    Pulsifer, A.H.; Wheelock, T.D.

    1978-01-01

    The gasification of coal by reaction with steam requires addition of large amounts of energy. This energy can be supplied by a high-temperature nuclear reactor which is coupled to a fluidized bed gasifier either thermally or electrically via an electrofluid gasifier. A comparison of the economics of supplying energy by these two alternatives demonstrates that electrofluid gasification in combination with a high-temperature nuclear reactor may in some circumstances be economically attractive. In addition, a review of recent experiments in small-scale electrofluid gasifiers indicates that this method of gasification is technically feasible. (Auth.)

  15. Electrofluid gasification of coal with nuclear energy

    International Nuclear Information System (INIS)

    Pulsifer, A.H.; Wheelock, T.D.

    1978-01-01

    The gasification of coal by reaction with steam requires the addition of large amounts of energy. This energy can be supplied by a high-temperature nuclear reactor which is coupled to a fluidized bed gasifier either thermally or electrically via an electrofluid gasifier. A comparison of the economics of supplying energy by these two alternatives demonstrates that electrofluid gasification in combination with a high-temperature nuclear reactor may in some circumstances be economically attractive. In addition, a review of recent experiments in small-scale electrofluid gasifiers indicates that this method of gasification is technically feasible

  16. Lignite chemical conversion in an indirect heat rotary kiln gasifier

    Directory of Open Access Journals (Sweden)

    Hatzilyberis Kostas S.

    2006-01-01

    Full Text Available The results on the gasification of Greek lignite using two indirect heat (allothermal pilot rotary kiln gasifiers are reported in the present work. The development of this new reactor-gasifier concept intended for solid fuels chemical conversion exploits data and experience gained from the following two pilot plants. The first unit A (about 100 kg/h raw lignite demonstrated the production of a medium heating value gas (12-13 MJ/Nm3 with quite high DAF (dry ash free coal conversions, in an indirect heat rotary gasifier under mild temperature and pressure conditions. The second unit B is a small pilot size unit (about 10 kg/h raw lignite comprises an electrically heated rotary kiln, is an operation flexible and exhibits effective phase mixing and enhanced heat transfer characteristics. Greek lignite pyrolysis and gasification data were produced from experiments performed with pilot plant B and the results are compared with those of a theoretical model. The model assumes a scheme of three consecutive-partly parallel processes (i. e. drying, pyrolysis, and gasification and predicts DAF lignite conversion and gas composition in relatively good agreement with the pertinent experimental data typical of the rotary kiln gasifier performance. Pilot plant B is currently being employed in lime-enhanced gasification studies aiming at the production of hydrogen enriched synthesis gas. Presented herein are two typical gas compositions obtain from lignite gasification runs in the presence or not of lime. .

  17. Advanced One-Dimensional Entrained-Flow Gasifier Model Considering Melting Phenomenon of Ash

    Directory of Open Access Journals (Sweden)

    Jinsu Kim

    2018-04-01

    Full Text Available A one-dimensional model is developed to represent the ash-melting phenomenon, which was not considered in the previous one-dimensional (1-D entrained-flow gasifier model. We include sensible heat of slag and the fusion heat of ash in the heat balance equation. To consider the melting of ash, we propose an algorithm that calculates the energy balance for three scenarios based on temperature. We also use the composition and the thermal properties of anorthite mineral to express ash. gPROMS for differential equations is used to solve this algorithm in a simulation; the results include coal conversion, gas composition, and temperature profile. Based on the Texaco pilot plant gasifier, we validate our model. Our results show good agreement with previous experimental data. We conclude that the sensible heat of slag and the fusion heat of ash must be included in the entrained flow gasifier model.

  18. Refractory for Black Liquor Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Laing

    2005-10-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  19. Development of standardized air-blown coal gasifier/gas turbine concepts for future electric power systems

    Energy Technology Data Exchange (ETDEWEB)

    Sadowski, R.S.; Brown, M.J.; Harriz, J.T.; Ostrowski, E.

    1991-01-01

    The cost estimate provided for the DOE sponsored study of Air Blown Coal Gasification was developed from vendor quotes obtained directly for the equipment needed in the 50 MW, 100 MW, and 200 MW sized plants and from quotes from other jobs that have been referenced to apply to the particular cycle. Quotes were generally obtained for the 100 MW cycle and a scale up/down factor was used to generate the cost estimates for the 200 MW and 50 MW cycles, respectively. Information from GTPro (property of Thermoflow, Inc.) was used to estimate the cost of the 200 MW and 50 MW gas turbine, HRSG, and steam turbines. To available the use of GTPro's estimated values for this equipment, a comparison was made between the quotes obtained for the 100 MW cycle (ABB GT 11N combustion turbine and a HSRG) against the estimated values by GTPro.

  20. Integrated Sensing and Controls for Coal Gasification - Development of Model-Based Controls for GE's Gasifier and Syngas Cooler

    Energy Technology Data Exchange (ETDEWEB)

    Aditya Kumar

    2010-12-30

    This report summarizes the achievements and final results of this program. The objective of this program is to develop a comprehensive systems approach to integrated design of sensing and control systems for an Integrated Gasification Combined Cycle (IGCC) plant, using advanced model-based techniques. In particular, this program is focused on the model-based sensing and control system design for the core gasification section of an IGCC plant. The overall approach consists of (i) developing a first-principles physics-based dynamic model of the gasification section, (ii) performing model-reduction where needed to derive low-order models suitable for controls analysis and design, (iii) developing a sensing system solution combining online sensors with model-based estimation for important process variables not measured directly, and (iv) optimizing the steady-state and transient operation of the plant for normal operation as well as for startup using model predictive controls (MPC). Initially, available process unit models were implemented in a common platform using Matlab/Simulink{reg_sign}, and appropriate model reduction and model updates were performed to obtain the overall gasification section dynamic model. Also, a set of sensor packages were developed through extensive lab testing and implemented in the Tampa Electric Company IGCC plant at Polk power station in 2009, to measure temperature and strain in the radiant syngas cooler (RSC). Plant operation data was also used to validate the overall gasification section model. The overall dynamic model was then used to develop a sensing solution including a set of online sensors coupled with model-based estimation using nonlinear extended Kalman filter (EKF). Its performance in terms of estimating key unmeasured variables like gasifier temperature, carbon conversion, etc., was studied through extensive simulations in the presence sensing errors (noise and bias) and modeling errors (e.g. unknown gasifier kinetics, RSC

  1. Commercial gasifier for IGCC applications study report

    Energy Technology Data Exchange (ETDEWEB)

    Notestein, J.E.

    1990-06-01

    This was a scoping-level study to identify and characterize the design features of fixed-bed gasifiers appearing most important for a gasifier that was to be (1) potentially commercially attractive, and (2) specifically intended for us in integrated coal gasification/combined-cycle (IGCC) applications. It also performed comparative analyses on the impact or value of these design features and on performance characteristics options of the whole IGCC system since cost, efficiency, environmental traits, and operability -- on a system basis -- are what is really important. The study also reviewed and evaluated existing gasifier designs, produced a conceptual-level gasifier design, and generated a moderately advanced system configuration that was utilized as the reference framework for the comparative analyses. In addition, technical issues and knowledge gaps were defined. 70 figs., 31 tabs.

  2. Fluidised bed gasification of low grade South African coals

    CSIR Research Space (South Africa)

    North, BC

    2006-09-01

    Full Text Available gasifiers. Fluidised bed Entrained flow Coal particle size 0.5 mm – 5 mm 0 – 0.5 mm Coal moisture Dry Dry/slurry Coal type Non-caking coals Any coal Ash in coal < 60% < 30% Gasification agents Air/steam/oxygen Steam/oxygen Gasification... properties important for fluidised bed gasification are: square4 Coal reactivity in atmospheres of CO2 and H2O square4 Caking index and free swelling index (FSI) square4 Ash fusion temperature (AFT) 5.1 Coal reactivity The gasifcation reactions (1...

  3. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Jun Wei

    2005-03-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  4. Dynamic modeling of Shell entrained flow gasifier in an integrated gasification combined cycle process

    International Nuclear Information System (INIS)

    Lee, Hyeon-Hui; Lee, Jae-Chul; Joo, Yong-Jin; Oh, Min; Lee, Chang-Ha

    2014-01-01

    Highlights: • Detailed dynamic model for the Shell entrained flow gasifier was developed. • The model included sub-models of reactor, membrane wall, gas quench and slag flow. • The dynamics of each zone including membrane wall in the gasifier were analyzed. • Cold gas efficiency (81.82%), gas fraction and temperature agreed with Shell data. • The model could be used as part of the overall IGCC simulation. - Abstract: The Shell coal gasification system is a single-stage, up-flow, oxygen-blown gasifier which utilizes dry pulverized coal with an entrained flow mechanism. Moreover, it has a membrane wall structure and operates in the slagging mode. This work provides a detailed dynamic model of the 300 MW Shell gasifier developed for use as part of an overall IGCC (integrated gasification combined cycle) process simulation. The model consists of several sub-models, such as a volatilization zone, reaction zone, quench zone, slag zone, and membrane wall zone, including heat transfers between the wall layers and steam generation. The dynamic results were illustrated and the validation of the gasifier model was confirmed by comparing the results in the steady state with the reference data. The product gases (H 2 and CO) began to come out from the exit of the reaction zone within 0.5 s, and nucleate boiling heat transfer was dominant in the water zone of the membrane wall due to high heat fluxes. The steady state of the process was reached at nearly t = 500 s, and our simulation data for the steady state, such as the temperature and composition of the syngas, the cold gas efficiency (81.82%), and carbon conversion (near 1.0) were in good agreement with the reference data

  5. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr.; Alireza Rezaie

    2003-12-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the materials problems encountered during the operation of low-pressure high-temperature (LFHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  6. Refractory for Black Liquor Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Alireza Rezaie

    2003-12-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the materials problems encountered during the operation of low-pressure high-temperature (LFHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  7. Refractory for Black Liquor Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Alireza Rezaie; Xiaoting Liang; Musa Karakus; Jun Wei

    2005-12-01

    The University of Missouri-Rolla identified materials that permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project was to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study attempted to define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials were selected or developed that reacted with the gasifier environment to form protective surfaces in

  8. Refractory for Black Liquor Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Liang

    2005-10-01

    The University of Missouri-Rolla identified materials that permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project was to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study attempted to define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials were selected/developed that either react with the gasifier environment to form protective surfaces in

  9. Refractory for Black Liquor Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick; Musa Karakus; Alireza Rezaie

    2004-03-30

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  10. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Liang; Alireza Rezaie

    2004-07-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  11. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Liang; Alireza Rezaie

    2004-10-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  12. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Liang; Jun Wei

    2005-01-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  13. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Liang; Jun Wei

    2005-04-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  14. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Liang

    2005-07-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  15. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr.; Alireza Rezaie

    2004-04-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the materials problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  16. Influence of the product gases on the kinetics of water vapour gasification as a function of pressure and temperature

    International Nuclear Information System (INIS)

    Muehlen, H.J.

    1983-01-01

    The reaction kinetics of coal gasification by using the process heat is investigated. Pressure, temperature and composition of the gasifying agent are varied. Starting from other models, a kinetic model is derived and tested for its applicability. (PW) [de

  17. Status of steam gasification of coal by using heat from high-temperature reactors (HTRs)

    International Nuclear Information System (INIS)

    Schroeter, H.J.; Kirchhoff, R.; Heek, K.H. van; Juentgen, H.; Peters, W.

    1984-01-01

    Bergbau-Forschung GmbH, Essen, is developing a process for steam gasification of coal by using process heat from high-temperature nuclear reactors (HTRs). The envisaged allothermal gas generator is heated by an internally mounted bundle of heat exchanging tubes through which the gaseous reactor coolant helium flows. Research and development work for this process has been under way for about 11 years. After intensive small-scale investigations the principle of the process was tested in a semi-technical plant with 0.2 t/h coal throughput. In its gasifier a fluidized bed of approximately 1 m 2 cross-section and up to 4 m high is operated at 40 bar. Heat is supplied to the bed from an immersed heat exchanger with helium flowing through it. The gas generator is a cut-out version of the full-scale generator, in which the height of the bed, and the arrangement of the heat-exchanger tubes correspond to the full-scale design. The semi-technical plant has now achieved a total gasification time of about 13,000 hours. Roughly 2000 t of coal have been put through. During recent years the gasification of Federal German coking coal by using a jet-feeding system was demonstrated successfully. The results, confirmed and expanded by material tests for the heat exchanger, engineering and computer models and design studies, have shown the feasibility of nuclear steam gasification of coal. The process described offers the following advantages compared with existing processes: higher efficiency as more gas can be produced from less coal; less emission of pollutants as, instead of a coal-fired boiler, the HTR is used for producing steam and electricity; lower production costs for gas. The next step in the project is a pilot plant of about 2-4 t/h coal throughput, still with non-nuclear heating, to demonstrate the construction and operation of the allothermal gas generator on a representative scale for commercial applications. (author)

  18. Use of a Nuclear High Temperature Gas Reactor in a Coal-To-Liquids Process

    International Nuclear Information System (INIS)

    Robert S. Cherry; Richard A. Wood

    2006-01-01

    AREVA's High Temperature Gas Reactor (HTGR) can potentially provide nuclear-generated, high-level heat to chemical process applications. The use of nuclear heat to help convert coal to liquid fuels is particularly attractive because of concerns about the future availability of petroleum for vehicle fuels. This report was commissioned to review the technical and economic aspects of how well this integration might actually work. The objective was to review coal liquefaction processes and propose one or more ways that nuclear process heat could be used to improve the overall process economics and performance. Shell's SCGP process was selected as the gasifier for the base case system. It operates in the range of 1250 to 1600 C to minimize the formation of tars, oil, and methane, while also maximizing the conversion of the coal's carbon to gas. Synthesis gas from this system is cooled, cleaned, reacted to produce the proper ratio of hydrogen to carbon monoxide and fed to a Fischer-Tropsch (FT) reaction and product upgrading system. The design coal-feed rate of 18,800 ton/day produces 26.000 barrels/day of FT products. Thermal energy at approximately 850 C from a HTGR does not directly integrate into this gasification process efficiently. However, it can be used to electrolyze water to make hydrogen and oxygen, both of which can be beneficially used in the gasification/FT process. These additions then allow carbon-containing streams of carbon dioxide and FT tail-gas to be recycled in the gasifier, greatly improving the overall carbon recovery and thereby producing more FT fuel for the same coal input. The final process configuration, scaled to make the same amount of product as the base case, requires only 5,800 ton/day of coal feed. Because it has a carbon utilization of 96.9%, the process produces almost no carbon dioxide byproduct Because the nuclear-assisted process requires six AREVA reactors to supply the heat, the capital cost is high. The conventional plant is

  19. Thermochemical equilibrium modelling of a gasifying process

    International Nuclear Information System (INIS)

    Melgar, Andres; Perez, Juan F.; Laget, Hannes; Horillo, Alfonso

    2007-01-01

    This article discusses a mathematical model for the thermochemical processes in a downdraft biomass gasifier. The model combines the chemical equilibrium and the thermodynamic equilibrium of the global reaction, predicting the final composition of the producer gas as well as its reaction temperature. Once the composition of the producer gas is obtained, a range of parameters can be derived, such as the cold gas efficiency of the gasifier, the amount of dissociated water in the process and the heating value and engine fuel quality of the gas. The model has been validated experimentally. This work includes a parametric study of the influence of the gasifying relative fuel/air ratio and the moisture content of the biomass on the characteristics of the process and the producer gas composition. The model helps to predict the behaviour of different biomass types and is a useful tool for optimizing the design and operation of downdraft biomass gasifiers

  20. Low temperature distillation of coal, shale, etc

    Energy Technology Data Exchange (ETDEWEB)

    1938-08-12

    A process is disclosed for the low temperature distillation of solid carbonaceous fuels, such as coal, lignite, shale or the like, which comprises feeding or supplying the comminuted fuel in the form of a layer of shallow depth to drying and distilling zones in succession moving the fuel forward through the zones, submitting it to progressively increasing nonuniform heating therein by combustion gases supplied to the distillation zone and traveling thence to the drying zone, the gases heating the distillation zone indirectly and the drying zone both indirectly and then directly such that the fuel retains its solid discrete form during substantially the whole of its travel through the drying and distillation zones, subjecting the fuel for a portion of its travel to a zigzag ploughing and propelling movement on a heated sole, and increasing the heating so as to cause fusion of the fuel immediately prior to its discharge from the distillation zone.

  1. Development and Testing of Prototype Commercial Gasifier Sensor

    Energy Technology Data Exchange (ETDEWEB)

    Zelepouga, Serguei [Gas Technology Inst., Des Plaines, IL (United States); Moery, Nathan [Gas Technology Inst., Des Plaines, IL (United States); Wu, Mengbai [Gas Technology Inst., Des Plaines, IL (United States); Saveliev, Alexei [Gas Technology Inst., Des Plaines, IL (United States)

    2015-01-31

    This report presents the results of the sensor development and testing at the Wabash River gasifier. The project work was initiated with modification of the sensor software (Task 2) to enable real time temperature data acquisition, and to process and provide the obtained gasifier temperature information to the gasifier operators. The software modifications were conducted by the North Carolina State University (NCSU) researchers. The modified software was tested at the Gas Technology Institute (GTI) combustion laboratory to assess the temperature recognition algorithm accuracy and repeatability. Task 3 was focused on the sensor hardware modifications needed to improve reliability of the sensor system. NCSU conducted numerical modeling of the sensor probe’s purging flow. Based on the modeling results the probe purging system was redesigned to prevent carbon particulates deposition on the probe’s sapphire window. The modified design was evaluated and approved by the Wabash representative. The modified gasifier sensor was built and installed at the Wabash River gasifier on May 1 2014. (Task 4) The sensor was tested from the startup of the gasifier on May 5, 2015 until the planned autumn gasifier outage starting in the beginning of October, 2015. (Task 5) The project team successfully demonstrated the Gasifier Sensor system’s ability to monitor gasifier temperature while maintaining unobstructed optical access for six months without any maintenance. The sensor examination upon completion of the trial revealed that the system did not sustain any damage.

  2. Achievement report for fiscal 1981 on Sunshine Program-assisted project. Research and development of coal gasification (Feasibility study and conceptual design regarding high-temperature gasification technology); 1981 nendo sekitan gas ka no kenkyu kaihatsu seika hokokusho. Koon gas ka gijutsu ni kansuru feasibility study oyobi gainen sekkei

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1982-03-01

    The melting point of ash is one of the most important physical properties in the process of coal gasification. A fluidized bed gasification furnace is suitable for the gasification of coal whose ash has a high melting point, but it does not work at temperatures higher than the melting point of the ash. A high-temperature gasification furnace, though not suitable for gasifying coal whose ash has a high melting point, gasifies the kinds of coal that the fluidized bed gasification furnace fails to deal with. Accordingly, almost all kinds of coal are to be appropriately gasified when these two types of gasification furnaces are available. The goal of the development effort is the achievement of a coal utilization factor of 99% or more and a thermal efficiency of 80% or more. The technology elements have to deal with the structure of furnace walls and refractory materials for them, discharge of slag, feeding of raw materials, recovery of exhaust heat, measurement and control, gasification furnace simulation, etc. A proposition is presented on a conceptual design and prototype for a 50t/d pilot plant in which the above-mentioned factors are organically integrated. (NEDO)

  3. The effect of temperature and oxygen content on coal burnout

    Energy Technology Data Exchange (ETDEWEB)

    K. Milenkova; A.G. Borrego; D. Alvarez; J. Xiberta; R. Menendez [Instituto Nacional del Carbon, CSIC, Oviedo (Spain)

    2003-07-01

    In this study chars from six coals differing in rank and maceral composition have been prepared at 1100 and 1300{sup o}C in a drop tube reactor using four oxygen concentrations (0, 2.5, 10 and 21% oxygen). Char burnout, reactivity, morphology and optical texture have been considered in an attempt to understand the effect of temperature and oxygen concentration in relation to coal characteristics. Temperature has shown to have a different effect on conversion depending on coal rank. The high volatile coals showed similar conversions at 1100 and 1300{sup o}C at the various atmospheres tested, whereas higher rank coals showed higher conversions at 1300 than at 1100{sup o}C. The presence of oxygen in the reacting gas appears to have two opposite effects on coal combustion. On the one hand it prevents swelling and devolatilisation and on the other it enhances combustion. The burnout will depend on which process dominates. In addition, this effect appears to be temperature dependant and the inhibiting effect of oxygen on coal devolatilisation has shown to be higher at higher temperature, since at low temperature it only affects the lowest ranked coals. The presence of oxygen also affects the structure of carbonaceous material since the lower the oxygen concentration the higher the anisotropy development. The difference in temperature separating the two series of experiments (1000 and 1300{sup o}C) did not have a positive effect on the conversion of coals yielding highly porous chars whereas for coals yielding more dense structures higher conversions were achieved at higher temperatures. 7 refs., 5 figs., 1 tab.

  4. Temperature field distribution of coal seam in heat injection

    OpenAIRE

    Zhang Zhizhen; Peng Weihong; Shang Xiaoji; Wang Kun; Li Heng; Ma Wenming

    2017-01-01

    In this article, we present a natural boundary element method (NBEM) to solve the steady heat flow problem with heat sources in a coal seam. The boundary integral equation is derived to obtain the temperature filed distribution of the coal seam under the different injecting conditions.

  5. Corrosion test by low-temperature coal tar

    Energy Technology Data Exchange (ETDEWEB)

    Ando, S; Yamamoto, S

    1952-01-01

    Corrosive actions of various fractions of low-temperature coal tar against mild steel or Cr 13-steel were compared at their boiling states. Corrosions became severe when the boiling points exceeded 240/sup 0/. The acidic fractions were more corrosive. In all instances, corrosion was excessive at the beginning of immersion testing and then gradually became mild; boiling accelerated the corrosion. Cr 13-steel was corrosion-resistant to low-temperature coal-tar fractions.

  6. Down-flow moving-bed gasifier with catalyst recycle

    Science.gov (United States)

    Halow, John S.

    1999-01-01

    The gasification of coal and other carbonaceous materials by an endothermic gasification reaction is achieved in the presence of a catalyst in a down-flow, moving-bed gasifier. Catalyst is removed along with ash from the gasifier and is then sufficiently heated in a riser/burner by the combustion of residual carbon in the ash to volatilize the catalyst. This volatilized catalyst is returned to the gasifier where it uniformly contacts and condenses on the carbonaceous material. Also, the hot gaseous combustion products resulting from the combustion of the carbon in the ash along with excess air are introduced into the gasifier for providing heat energy used in the endothermic reaction.

  7. Biomass Gasifier for Computer Simulation; Biomassa foergasare foer Computer Simulation

    Energy Technology Data Exchange (ETDEWEB)

    Hansson, Jens; Leveau, Andreas; Hulteberg, Christian [Nordlight AB, Limhamn (Sweden)

    2011-08-15

    This report is an effort to summarize the existing data on biomass gasifiers as the authors have taken part in various projects aiming at computer simulations of systems that include biomass gasification. Reliable input data is paramount for any computer simulation, but so far there is no easy-accessible biomass gasifier database available for this purpose. This study aims at benchmarking current and past gasifier systems in order to create a comprehensive database for computer simulation purposes. The result of the investigation is presented in a Microsoft Excel sheet, so that the user easily can implement the data in their specific model. In addition to provide simulation data, the technology is described briefly for every studied gasifier system. The primary pieces of information that are sought for are temperatures, pressures, stream compositions and energy consumption. At present the resulting database contains 17 gasifiers, with one or more gasifier within the different gasification technology types normally discussed in this context: 1. Fixed bed 2. Fluidised bed 3. Entrained flow. It also contains gasifiers in the range from 100 kW to 120 MW, with several gasifiers in between these two values. Finally, there are gasifiers representing both direct and indirect heating. This allows for a more qualified and better available choice of starting data sets for simulations. In addition to this, with multiple data sets available for several of the operating modes, sensitivity analysis of various inputs will improve simulations performed. However, there have been fewer answers to the survey than expected/hoped for, which could have improved the database further. However, the use of online sources and other public information has to some extent counterbalanced the low response frequency of the survey. In addition to that, the database is preferred to be a living document, continuously updated with new gasifiers and improved information on existing gasifiers.

  8. Catalytic Combustion of Gasified Waste

    Energy Technology Data Exchange (ETDEWEB)

    Kusar, Henrik

    2003-09-01

    This thesis concerns catalytic combustion for gas turbine application using a low heating-value (LHV) gas, derived from gasified waste. The main research in catalytic combustion focuses on methane as fuel, but an increasing interest is directed towards catalytic combustion of LHV fuels. This thesis shows that it is possible to catalytically combust a LHV gas and to oxidize fuel-bound nitrogen (NH{sub 3}) directly into N{sub 2} without forming NO{sub x} The first part of the thesis gives a background to the system. It defines waste, shortly describes gasification and more thoroughly catalytic combustion. The second part of the present thesis, paper I, concerns the development and testing of potential catalysts for catalytic combustion of LHV gases. The objective of this work was to investigate the possibility to use a stable metal oxide instead of noble metals as ignition catalyst and at the same time reduce the formation of NO{sub x} In paper II pilot-scale tests were carried out to prove the potential of catalytic combustion using real gasified waste and to compare with the results obtained in laboratory scale using a synthetic gas simulating gasified waste. In paper III, selective catalytic oxidation for decreasing the NO{sub x} formation from fuel-bound nitrogen was examined using two different approaches: fuel-lean and fuel-rich conditions. Finally, the last part of the thesis deals with deactivation of catalysts. The various deactivation processes which may affect high-temperature catalytic combustion are reviewed in paper IV. In paper V the poisoning effect of low amounts of sulfur was studied; various metal oxides as well as supported palladium and platinum catalysts were used as catalysts for combustion of a synthetic gas. In conclusion, with the results obtained in this thesis it would be possible to compose a working catalytic system for gas turbine application using a LHV gas.

  9. Thermodynamic analysis and conceptual design for partial coal gasification air preheating coal-fired combined cycle

    Science.gov (United States)

    Xu, Yue; Wu, Yining; Deng, Shimin; Wei, Shirang

    2004-02-01

    The partial coal gasification air pre-heating coal-fired combined cycle (PGACC) is a cleaning coal power system, which integrates the coal gasification technology, circulating fluidized bed technology, and combined cycle technology. It has high efficiency and simple construction, and is a new selection of the cleaning coal power systems. A thermodynamic analysis of the PGACC is carried out. The effects of coal gasifying rate, pre-heating air temperature, and coal gas temperature on the performances of the power system are studied. In order to repower the power plant rated 100 MW by using the PGACC, a conceptual design is suggested. The computational results show that the PGACC is feasible for modernizing the old steam power plants and building the new cleaning power plants.

  10. Volatility of coal liquids at high temperatures and pressures

    Energy Technology Data Exchange (ETDEWEB)

    Wilson, G M; Johnston, R H; Hwang, S C; Tsonopoulos, C

    1981-01-01

    The volatility of coal liquids has been experimentally determined at 700-880 F and about 2000 psia. These measurements were made in a flow apparatus to minimize thermal decomposition effects at high temperatures. Three coal liquids in mixture with Hat2, methane, and Hat2S were investigated. Measurements were also made up to 900 F on the vapor pressure of pure compounds found in coal liquids and on the equilibrium pressure of narrow coal liquid cuts. These data were used to develop a new method for the prediction of the critical point and the superatmospheric vapour pressures of aromatic fractions that is superior to the Maxwell-Bonnell correlation. The VLE data on coal liquids and some recent high-temperature VLE data on binaries of aromatics with Hat2 or methane were analyzed with a modified Chao-Seader correlation and a modified Redlich-Kwong equation of state. Both VLE correlations are shown to be equivalent in the prediction of the volatility of coal liquids, when the new vapour pressure procedure is used.

  11. Experimental study of rapid brown coal pyrolysis at high temperature

    Energy Technology Data Exchange (ETDEWEB)

    Qian, Lin; Sun, Shaozeng; Meng, Shun; Meng, Xianyu; Guo, Yangzhou [Harbin Institute of Technology, Harbin (China). Combustion Engineering Research Inst.

    2013-07-01

    Rapid coal pyrolysis is a very important step in the early stage of combustion. Rapid pyrolysis experiments of a brown coal at high temperature have been studied on a laminar drop tube furnace. The volatile mass release measured in this study is high for low rank coal. The activation energy and pre-exponential factor of pyrolysis are 19901.22 kJ/mol and 102.71, respectively. The nitrogen distribution between volatile and char is 0.54. With the increase of temperature, the yields of NH{sub 3} decreases, while those of HCN increases, leading the value of HCN/NH{sub 3} to become larger. At high temperature, the main nitrogen- containing species of pyrolysis in volatile is HCN.

  12. Business venture-analysis case study relating to the manufacture of gas turbines for the generation of utility electric power. Volume II. Private sector and public sector venture studies. Final report. [Use of coal gasifier with combined gas and steam system

    Energy Technology Data Exchange (ETDEWEB)

    Davison, W.R.

    1978-05-05

    Increasing national attention is being directed toward the search for clean, efficient, and reliable energy-conversion systems, capable of using abundant indigenous fuels such as coal, for generation of utility electric power. A prime candidate in this area is the combined gas and steam (COGAS) system employing a high-temperature gas turbine with a steam-turbine bottoming cycle, fed by a coal gasifier. This program demonstrates the use of a logical and consistent venture-analysis methodology which could also be applied to investigate other high-technology, energy-conversion systems that have yet to reach a state of commercialization but which are of significant interest to the U.S. Government. The venture analysis was performed by using a computer to model the development, production, sales, and in-service development phases of programs necessary to introduce new gas turbines in COGAS systems. The simulations were produced in terms of estimated cash flows, rates of returns, and risks which a manufacturer would experience. Similar simulations were used to estimate public-sector benefits resulting from the lower cost of power and improved environment gained from the use of COGAS systems rather than conventional systems. The study shows that substantial social benefits could be realized and private investment would be made by the gas-turbine manufacturers if an infusion of external funds were made during key portions of the gas-turbine development program. It is shown that there is substantial precedent for such public assistance to make possible economic and environmental benefits that otherwise would not be possible. 42 references.

  13. DEVELOPMENT OF DISPOSABLE SORBENTS FOR CHLORIDE REMOVAL FROM HIGH TEMPERATURE COAL-DERIVED GASES

    Energy Technology Data Exchange (ETDEWEB)

    Gopala Krishnan; Raghubir Gupta

    1999-09-01

    SRI and RTI to conduct tests at high-temperature, high-pressure conditions (HTHP). The HTHP tests confirmed the ability of nahcolite pellets and granules to reduce the HCl vapor levels to less than 1 ppm levels with a very high sorbent utilization for chloride capture. The effect of several operating variables such as temperature, pressure, presence of hydrogen sulfide, and sorbent preparation methods was studied on the efficacy of HCl removal by the sorbent. Pilot-scale tests were performed in the fluidized-bed mode at the gasifier facility at the GE-CRD. Sorbent exposure tests were also conducted using a hot coal gas stream from the DOE/FETC's fluidized-bed gasifier at Morgantown, WV. These tests confirmed the results obtained at SRI and RTI. A preliminary economic assessment showed that the cost of HCl removal in a commercial IGCC system will be about $0.001/kWh (1 mills/kWh).

  14. Fuel oil from low-temperature carbonization of coal

    Energy Technology Data Exchange (ETDEWEB)

    Thau, A

    1941-01-01

    A review has been given of German developments during the last 20 years. Four methods for the low-temperature carbonization of coal have been developed to the industrial stage; two involving the use of externally heated, intermittent, metallic chamber ovens; and two employing the principle of internal heating by means of a current of gas. Tar from externally heated retorts can be used directly as fuel oil, but that from internally heated retorts requires further treatment. In order to extend the range of coals available for low-temperature carbonization, and to economize metals, an externally heated type of retort constructed of ceramic material has been developed to the industrial stage by T. An excellent coke and a tar that can be used directly as fuel oil are obtained. The properties of the tar obtained from Upper Silesian coal are briefly summarized.

  15. SYSTEM ANALYSIS OF NUCLEAR-ASSISTED SYNGAS PRODUCTION FROM COAL

    International Nuclear Information System (INIS)

    E. A. Harvego; M. G. McKellar; J. E. O'Brien

    2008-01-01

    A system analysis has been performed to assess the efficiency and carbon utilization of a nuclear-assisted coal gasification process. The nuclear reactor is a high-temperature helium-cooled reactor that is used primarily to provide power for hydrogen production via high-temperature electrolysis. The supplemental hydrogen is mixed with the outlet stream from an oxygen-blown coal gasifier to produce a hydrogen-rich gas mixture, allowing most of the carbon dioxide to be converted into carbon monoxide, with enough excess hydrogen to produce a syngas product stream with a hydrogen/carbon monoxide molar ratio of about 2:1. Oxygen for the gasifier is also provided by the high-temperature electrolysis process. Results of the analysis predict 90.5% carbon utilization with a syngas production efficiency (defined as the ratio of the heating value of the produced syngas to the sum of the heating value of the coal plus the high-temperature reactor heat input) of 66.1% at a gasifier temperature of 1866 K for the high-moisture-content lignite coal considered. Usage of lower moisture coals such as bituminous can yield carbon utilization approaching 100% and 70% syngas production efficiency

  16. System Analysis of Nuclear-Assisted Syngas Production from Coal

    International Nuclear Information System (INIS)

    Harvego, E.A.; McKellar, M.G.; O'Brien, J.E.

    2009-01-01

    A system analysis has been performed to assess the efficiency and carbon utilization of a nuclear-assisted coal gasification process. The nuclear reactor is a high-temperature helium-cooled reactor that is used primarily to provide power for hydrogen production via high temperature electrolysis. The supplemental hydrogen is mixed with the outlet stream from an oxygen-blown coal gasifier to produce a hydrogen-rich gas mixture, allowing most of the carbon dioxide to be converted into carbon monoxide, with enough excess hydrogen to produce a syngas product stream with a hydrogen/carbon monoxide molar ratio of about 2:1. Oxygen for the gasifier is also provided by the high-temperature electrolysis process. Results of the analysis predict 90.5% carbon utilization with a syngas production efficiency (defined as the ratio of the heating value of the produced syngas to the sum of the heating value of the coal plus the high-temperature reactor heat input) of 64.4% at a gasifier temperature of 1866 K for the high-moisture-content lignite coal considered. Usage of lower moisture coals such as bituminous can yield carbon utilization approaching 100% and 70% syngas production efficiency.

  17. Relationship between coal and coke microstructure and the high temperature properties of coke. [Temperature dependence

    Energy Technology Data Exchange (ETDEWEB)

    Tsuyuguchi, K; Yamaji, M; Sugimoto, Y

    1980-02-01

    This paper considers the relationship of the properties of coke and parent coal with the high temperature properties, including reactivity, of coke. Aspects considered include coke texture and grade, and the optical reflectivity of coal and coke. (8 refs.) (In Japanese)

  18. Integrated Sensing & Controls for Coal Gasification - Development of Model-Based Controls for GE's Gasifier & Syngas Cooler. Topical Rerport for Phase III

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, Aditya

    2011-02-17

    This Topical Report for the final Phase III of the program summarizes the results from the Task 3 of the program. In this task, the separately designed extended Kalman Filter (EKF) and model predictive controls (MPC) with ideal sensing, developed in Phase II, were integrated to achieve the overall sensing and control system for the gasification section of an IGCC plant. The EKF and MPC algorithms were updated and re-tuned to achieve closed-loop system stability as well as good steady-state and transient control response. In particular, the performance of the integrated EKF and MPC solution was tested extensively through multiple simulation studies to achieve improved steady-state as well as transient performance, with coal as well as coal-petcoke blended fuel, in the presence of unknown modeling errors as well as sensor errors (noise and bias). The simulation studies demonstrated significant improvements in steady state and transient operation performance, similar to that achieved by MPC with ideal sensors in Phase II of the program.

  19. Pressurised fluidised-bed gasification experiments with biomass, peat and coal at VTT in 1991-1994. Gasification of Danish wheat, straw and coal

    Energy Technology Data Exchange (ETDEWEB)

    Kurkela, E; Laatikainen-Luntama, J; Staahlberg, P; Moilanen, A [VTT Energy, Espoo (Finland). Energy Production Technologies

    1997-12-31

    Fluidised-bed air gasification of three different Danish straw feedstocks and Colombian bituminous coal was studied in the PDU-scale test facilities of VTT. The test programme was divided into two different modes of operation. First, the usability of straw as the only feedstock was investigated by operating the gasifier at relatively low temperature normally used in biomass gasifiers. In this operation mode the main aim was to find out the limits for gasification temperatures, set by the sintering behaviour of the straw. Secondly, the use of straw as an additional feedstock in a fluidised-bed coal gasifier was examined by operating the gasifier at about 1 000 deg C with different ratings of straw and coal feeding. The gasifier was operated at 5 bar pressure and at 80 990 deg C. The product gas was cleaned by ceramic candle filters operated at 465-540 deg C. Concentrations of tars, nitrogen com- pounds, sulphur gases, vapour-phase alkali metals as well as chlorine were determined in different operating conditions. (12 refs.)

  20. Development of standardized air-blown coal gasifier/gas turbine concepts for future electric power systems. Volume 5, Appendix D: Cost support information: Final report

    Energy Technology Data Exchange (ETDEWEB)

    Sadowski, R.S.; Brown, M.J.; Harriz, J.T.; Ostrowski, E.

    1991-01-01

    The cost estimate provided for the DOE sponsored study of Air Blown Coal Gasification was developed from vendor quotes obtained directly for the equipment needed in the 50 MW, 100 MW, and 200 MW sized plants and from quotes from other jobs that have been referenced to apply to the particular cycle. Quotes were generally obtained for the 100 MW cycle and a scale up/down factor was used to generate the cost estimates for the 200 MW and 50 MW cycles, respectively. Information from GTPro (property of Thermoflow, Inc.) was used to estimate the cost of the 200 MW and 50 MW gas turbine, HRSG, and steam turbines. To available the use of GTPro`s estimated values for this equipment, a comparison was made between the quotes obtained for the 100 MW cycle (ABB GT 11N combustion turbine and a HSRG) against the estimated values by GTPro.

  1. Pyrolysis at low-temperature of Mequinenza coal

    Energy Technology Data Exchange (ETDEWEB)

    Chorower, C

    1940-01-01

    In the low-temperature distillation of Mequinenza coal 13 to 14.5% of tar was obtained in the carbonizing unit and 10.7 to 12.0% in the rotary drum with or without steam. The yield of semicoke was 65 to 70.5%; the gas production was 91 to 109 liter per kilogram. The tar was distilled with and without steam, the fractions were freed from phenol and paraffin and purified by treatment with H/sub 2/SO/sub 4/. The coal tested was in many respects more like mineral coal than soft coal (thus, the liquid tar was of higher specific gravity, was free from resins and lower in paraffin and higher in phenol than in the case of soft coal). The pitch content of the tar was very slight, the yield of viscous oils was high. By distillation with steam 32% of benzine was obtained. Of the high S content established in the coking 8.5% was present in the benzine, 6.3% in the motor oil and 5.6% in the lubricating oil from the tar.

  2. Imulation of temperature field in swirl pulverized coal boiler

    Science.gov (United States)

    Lv, Wei; Wu, Weifeng; Chen, Chen; Chen, Weifeng; Qi, Guoli; Zhang, Songsong

    2018-02-01

    In order to achieve the goal of energy saving and emission reduction and energy efficient utilization, taking a 58MW swirl pulverized coal boiler as the research object, the three-dimensional model of the rotor is established. According to the principle of CFD, basic assumptions and boundary conditions are selected, the temperature field in the furnace of 6 kinds of working conditions is numerically solved, and the temperature distribution in the furnace is analyzed. The calculation results show that the temperature of the working condition 1 is in good agreement with the experimental data, and the error is less than 10%,the results provide a theoretical basis for the following calculation. Through the comparison of the results of the 6 conditions, it is found that the working condition 3 is the best operating condition of the pulverized coal boiler.

  3. A rice husk gasifier for paddy drying

    International Nuclear Information System (INIS)

    Mirani, A.A.; Kalwar, S.A.; Ahmad, M.

    2013-01-01

    Due to energy crisis and constant increase in the price of fossil fuels, the world's trend changes to renewable sources of energy like solar, wind and biomass gasification. Substantial biomass potential is available in Pakistan in the form of agriculture or forest residue (rice straw, rice husk, cotton stalks, corn cobs, wood chips, wood saw, etc.). These can be best utilised for the production of producer gas or synthetic gas that can be used for drying of agricultural crops. The drying process is an important activity of post harvest processing for long-term storage. Rice husk is nowadays commonly used for biomass gasification and its heat content value is about 15MJ/kg. It constitutes about 30 percent of rice production. A rice husk gasifier was developed and evaluated on paddy drying at Japan International Cooperation Agency (JICA), Tsukuba International Center (TBIC), Japan. Rice husk gasifier has following major components; husk feeding system, ash chamber, burner, centrifugal fan, drying chamber, gasifier reactor, air duct and an electric motor of 0.37kW. The average drying plenum air temperature was recorded as 45 degree C during the drying process. The paddy 'IR 28' from initial moisture content of 24% was dried up to 14% moisture content for about 3.33h consuming 3kg/h of rice husk. The efficiency was found to be 58%. The rice husk gasifier can also be used for drying the fruits and vegetables, provided that heat exchanger should be attached with it. The overall performance of rice husk gasifier was satisfactory and will be beneficial for small scale farmers, food processors and millers as well. (author)

  4. OUT Success Stories: Biomass Gasifiers

    International Nuclear Information System (INIS)

    Jones, J.

    2000-01-01

    The world's first demonstration of an efficient, low-pressure biomass gasifier capable of producing a high-quality fuel is now operating in Vermont. The gasifier converts 200 tons of solid biomass per day into a clean-burning gas with a high energy content for electricity generation

  5. Tar bases in low-temperature coal tar

    Energy Technology Data Exchange (ETDEWEB)

    Sugiura, S; Ueno, H; Yokoyama, H

    1951-01-01

    Tar bases were extracted from three fractions, that boil below 260/sup 0/ at 260/sup 0/ to 280/sup 0/, and 280/sup 0/ to 330/sup 0/, respectively, of the low-temperature tar obtained by the carbonization of Ube coal in a Koppers' vertical retort at approximately 750/sup 0/. These were divided, respectively, into three groups, acetate-forming amine, HCl salt-forming bases (I), and CHCl/sub 3/-soluble bases (II), and further fractionally distilled. From the physical and chemical properties of the fractions thus obtained, it was concluded that low-temperature coal tar contained no low boiling pyridine homologues and that, besides higher homologues of pyridine, nonaromatic, more saturated, and less basic compounds of larger atomic weight and smaller refractive index, such as derivatives of pyrrole and indole, also existed as in crude petroleum.

  6. The research and development of pressurized ash agglomerating fluidized bed coal gasification

    Energy Technology Data Exchange (ETDEWEB)

    Fang Yitian; Wu Jinhu; Chen Hanshi [Chinese Academy of Sciences, Taiyuan (China). Institute of Coal Chemistry

    1999-11-01

    Coal gasification tests in a pressurized ash agglomeration fluidized bed coal gasifier were carried out. The effects of pressure and temperature on the gasification capacity, carbon conversion, carbon content in discharged ash and gas composition were investigated. Gasification capacity was shown to be in direct proportion to operation pressure. Tests of hot gas dedusting using a moving granular bed were also carried out. 3 refs., 6 figs., 2 tabs.

  7. Liquefaction of Warukin Formation Coal, Barito Basin, South Kalimantan on Low Pressure and Low Temperature

    Directory of Open Access Journals (Sweden)

    Edy Nursanto

    2013-06-01

    Full Text Available Research focusing on the quality of coal in Warukin Formation has been conducted in coal outcrops located on Tabalong area, particularly in 3 coal seams, namely Wara 120 which consists of low rank coal (lignite. Meanwhile, coals in seam Tutupan 210 and Paringin 712 are medium rank coal (sub-bituminous. Coal liquefaction is conducted in an autoclave on low pressure and temperature. Pressure during the process is 14 psi and temperature is 120oC. Catalyst used are alumina, hydrogen donor NaOH and water solvent. Liquefaction is conducted in three times variables of 30 minutes, 60 minutes and 90 minutes. This process shows following yield : Wara seam 120: 25.37% - 51.27%; Tutupan seam 210: 3.02%-15.45% and seam Paringin 712:1.99%-11.95%. The average result of yield shows that coals in seam Wara has higher yield conversion than coals in seam Tutupan and Paringin.

  8. Development of coal energy utilization technologies

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-09-01

    Coal liquefaction produces new and clean energy by performing hydrogenation, decomposition and liquefaction on coal under high temperatures and pressures. NEDO has been developing bituminous coal liquefaction technologies by using a 150-t/d pilot plant. It has also developed quality improving and utilization technologies for liquefied coal, whose practical use is expected. For developing coal gasification technologies, construction is in progress for a 200-t/d pilot plant for spouted bed gasification power generation. NEDO intends to develop coal gasification composite cycle power generation with high efficiency and of environment harmonious type. This paper summarizes the results obtained during fiscal 1994. It also dwells on technologies to manufacture hydrogen from coal. It further describes development of technologies to manufacture methane and substituting natural gas (SNG) by hydrogenating and gasifying coal. The ARCH process can select three operation modes depending on which of SNG yield, thermal efficiency or BTX yield is targeted. With respect to promotion of coal utilization technologies, description is given on surveys on development of next generation technologies for coal utilization, and clean coal technology promotion projects. International coal utilization and application projects are also described. 9 figs., 3 tabs.

  9. Use of a fluidized bed combustor and thermogravimetric analyzer for the study of coal ignition temperature

    International Nuclear Information System (INIS)

    Ávila, Ivonete; Crnkovic, Paula M.; Luna, Carlos M.R.; Milioli, Fernando E.

    2017-01-01

    Highlights: • Coal ignition tests were conducted in a fluidized bed and thermogravimetric conditions. • The use of two different ignition criteria showed a similar coal ignition temperature. • Coal ignition temperature was obtained by the changes of gas concentrations in FBC. • Ignition temperatures were associated with the activation energy of coal combustion. - Abstract: Ignition experiments with two bituminous coals were carried out in an atmospheric bubbling fluidized bed combustor (FBC) and a thermogravimetric analyzer (TGA). In the FBC tests, the rapid increase in O_2, CO_2, and SO_2 concentrations is an indication of the coal ignition. In the TGA technique, the ignition temperature was determined by the evaluation of the TGA curves in both combustion and pyrolysis processes. Model-Free Kinetics was applied and the coal ignition temperatures were associated with changes in the activation energy values during the combustion process. The results show the coal with the lowest activation energy also showed the lowest ignition temperature, highest values of volatile content and a higher heating value. The application of two different ignition criteria (TGA and FBC) resulted in similar ignition temperatures. The FBC curves indicated the high volatile coal ignites in the freeboard, i.e. during the feeding in the reactor, whereas the low volatile coal ignites in the bed. Finally, the physicochemical characteristics of the investigated coal types were correlated with their reactivities for the prediction of the ignition temperatures behaviors under different operating conditions as those in FBC.

  10. Low temperature oxidation and spontaneous combustion characteristics of upgraded low rank coal

    Energy Technology Data Exchange (ETDEWEB)

    Choi, H.K.; Kim, S.D.; Yoo, J.H.; Chun, D.H.; Rhim, Y.J.; Lee, S.H. [Korea Institute of Energy Research, Daejeon (Korea, Republic of)

    2013-07-01

    The low temperature oxidation and spontaneous combustion characteristics of dried coal produced from low rank coal using the upgraded brown coal (UBC) process were investigated. To this end, proximate properties, crossing-point temperature (CPT), and isothermal oxidation characteristics of the coal were analyzed. The isothermal oxidation characteristics were estimated by considering the formation rates of CO and CO{sub 2} at low temperatures. The upgraded low rank coal had higher heating values than the raw coal. It also had less susceptibility to low temperature oxidation and spontaneous combustion. This seemed to result from the coating of the asphalt on the surface of the coal, which suppressed the active functional groups from reacting with oxygen in the air. The increasing upgrading pressure negatively affected the low temperature oxidation and spontaneous combustion.

  11. CFD study of temperature distribution in full scale boiler adopting in-furnace coal blending

    International Nuclear Information System (INIS)

    Fadhil, S S A; Hasini, H; Shuaib, N H

    2013-01-01

    This paper describes the investigation of temperature characteristics of an in-furnace combustion using different coals in a 700 MW full scale boiler. Single mixture fraction approach is adopted for combustion model of both primary and secondary coals. The primary coal was based on the properties of Adaro which has been used as the design coal for the boiler under investigation. The secondary blend coal was selected based on sub-bituminous coal with higher calorific value. Both coals are simultaneously injected into the furnace at alternate coal burner elevations. The general prediction of the temperature contours at primary combustion zone shows identical pattern compared with conventional single coal combustion in similar furnace. Reasonable agreement was achieved by the prediction of the average temperature at furnace exit. The temperature distribution is at different furnace elevation is non-uniform with higher temperature predicted at circumferential 'ring-like' region at lower burner levels for both cases. The maximum flame temperature is higher at the elevation where coal of higher calorific value is injected. The temperature magnitude is within the accepTable limit and the variations does not differ much compared to the conventional single coal combustion.

  12. Emission characterization for a down draft gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Alves, Charles Denys da Luz; Nogueira, Manoel Fernandes Martins [Federal University of Para (UFPA), Belem, PA (Brazil). Lab. de Engenharia Mecanica], E-mail: mfmn@ufpa.br

    2010-07-01

    Gasification is the thermal-chemical conversion of biomass into combustible gas, which can be used as combustion fuel in internal combustion motors or syngas with applications across the chemical industry. To check the performance of a gasifier one needs to quantify the contained energy in the produced gas as well as the quantity of produced carbon for the calculation of mean energy efficiency and the carbon conversion factor of the gas using experimentally obtained data. Energy efficiency is quantified value that describes the relationship between the respective quantities of energy contained in the biomass used and the gas produced, in the same sense, the carbon conversion is a quantity of carbonaceous compounds present in used biomass and the amount of carbon in the produced gas. The present document evaluates the energy efficiency and the carbon conversion factor of a prototype model of a downdraft gasifier from India that was modified by a local company. The nominal parameters of the gasifier's function are as follows: gas production capacity running on 45 kW, biomass consumption (acai seeds) of 15 kg/h. The gasifier dimensions are as follows: diameter of 150 mm and height of 2000 mm. The energy efficiency and the carbon conversion rate are quantified, the pressure loss due to the bed reactor and the temperature of the gases are also measured at the reactor exit; the tar, particle composite and non-condensable gas (CO, CO{sub 2}, CH{sub 4}, SO{sub 2}, N{sub 2} e NO{sub x}) concentrations were measured in the produced gas at the cleaning process. (author)

  13. Investigation of flow behaviour of coat/ash particles in an advanced pressurised fluidized bed gasifier (APFBG) using radiotracer technique

    International Nuclear Information System (INIS)

    Pant, H.J.; Sharma, V.K.; Gursharan Singh; Vidhya Kamadu, M.; Prakash, S.G.; Krishanamoorthy, S.; Ramani, N.V.S.; Sonde, R.R.

    2004-01-01

    Knowledge of Residence Time Distribution (RTD), Mean Residence Time (MRT) and degree of backmixing of solid phase is important for efficient operation of the coal gasifier. Radiotracer technique was used for measure RTD of coal/ash particles in a pilot-scale gasifier and obtain the values of MRT and backmixing. Lanthanum 140 labeled coal (100 g) was used as a tracer. The tracer was instantaneously injected into the coal feed line and monitored at ash and gas outlets of the gasifier using collimated scintillation detectors. The measured RTD data were treated and MRTs of coal/ash particles were determined. The treated data were simulated using tank-in-series model. The simulation RTD data indicated good degree of mixing with minor bypassing/short-circulating of coal particles. The results of the investigation were found useful for scale-up of the gasification process. (author)

  14. Prototype plant for nuclear process heat (PNP) - operation of the pilot plant for hydrogasification of coal

    International Nuclear Information System (INIS)

    Bruengel, N.; Dehms, G.; Fiedler, P.; Gerigk, H.P.; Ruddeck, W.; Schrader, L.; Schumacher, H.J.

    1988-04-01

    The Rheinische Braunkohlenwerke AG developed the process of hydrogasification of coal in a fluidized bed for generation of SNG. On basis of test results obtained in a semi-technical pilot plant of a through-put of 250 kg/h dried coal a large pilot plant was erected processing 10 t/h dried brown coal. This plant was on stream for about 14700 h, of which about 7800 h were with gasifier operation; during this time about 38000 t of dried brown coal of the Rhenish district were processed containing 4 to 25% of ash. At pressures of 60 to 120 bar and temperatures of 800 to 935 0 C carbon conversion rates up to 81 percent and methane amounts of 5000 m 3 (STP)/h were reached. The decisive parameter for methane generation was the hydrogen/coal-ratio. Even at high moisture contents, usually diminishing the methane yield from the coal essentially, by high hydrogen/coal-ratios high methane yields could be obtained. The gasifier itself caused no troubles during the total time operation. Difficulties with the original design of the residual char cooler could be overcome by change-over from water injection to liquid carbon dioxide. The design of the heat recovery system proved well. Alltogether so the size increasement of the gasifier from the semi-technical to the large pilot plant as well as the harmonization of gas generation and gas refining was proved. (orig.) With 20 refs., 20 tabs., 81 figs [de

  15. Monitoring temperatures in coal conversion and combustion processes via ultrasound

    Science.gov (United States)

    Gopalsami, N.; Raptis, A. C.; Mulcahey, T. P.

    1980-02-01

    The state of the art of instrumentation for monitoring temperatures in coal conversion and combustion systems is examined. The instrumentation types studied include thermocouples, radiation pyrometers, and acoustical thermometers. The capabilities and limitations of each type are reviewed. A feasibility study of the ultrasonic thermometry is described. A mathematical model of a pulse-echo ultrasonic temperature measurement system is developed using linear system theory. The mathematical model lends itself to the adaptation of generalized correlation techniques for the estimation of propagation delays. Computer simulations are made to test the efficacy of the signal processing techniques for noise-free as well as noisy signals. Based on the theoretical study, acoustic techniques to measure temperature in reactors and combustors are feasible.

  16. Next-generation coal utilization technology development study. Environmentally-friendly coal combustion technology; topping cycles; Sekitan riyo jisedai gijutsu kaihatsu chosa. Kankyo chowagata sekitan nensho gijutsu bun`ya (topping nensho gijutsu)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-03-01

    As a realistic measure to reduce environmental pollutants emitted from coal-fueled boilers, a developmental study was conducted of high-efficient combustion systems. In fiscal 1994, four types of topping cycles which are different in system structure and gasifier type were selected, and topping cycles assuming a 300MW-class power plant were trially designed. Further, an evaluation of adaptability of these systems was made, and an selection of the optimum system for the early development was made among the systems. As a result, the evaluation was obtained that `a system using air blown gasifier` is most suitable for conducting the next-stage research. In the element test on the topping combustion technology, collection was made of data of desulfurization activity, desulfurization oxidation mechanism and alkali metal behavior at the laboratory level, data of temperatures and gas concentration distribution in coal gasification, data of simulation of the gasifier reaction, and the other data. 262 figs., 66 tabs.

  17. Numerical simulation of coal gasification process using the modifying Watanabe - Otaka model.

    Energy Technology Data Exchange (ETDEWEB)

    T. Papadopoulos; M. Losurdo; H. Spliethoff

    2009-07-01

    High-pressure entrained flow coal gasification is becoming increasingly important particularly in the development of Integrated Coal Gasification Combined Cycle (IGCC) technology for the production of electricity. However, there is a lack of knowledge worldwide for the gasification process and more especially for the chemical reactions (reactions rates) that take place under high pressure and temperature. Therefore a gasifier has been designed and is being built at the Institute for Energy Systems (Lehrstuhl fuer Energisysteme - LES) at the Technische Universitaet Muenchen (TUM). This gasifier is an entrained flow gasifier and has the advantage that it can operate to very high conditions of pressure and temperature, up to 50 bar pressure and 1800{sup o}C temperature. In an ongoing project, a great variety of experiments are planned to determine chemical reactions rates at high pressure conditions. In addition to the experimental work, CFD numerical simulations of pulverized coal gasification are being performed. The aim is to use numerical investigations for preliminary assessment of the facility. The goal is to develop a gasification model suitable for high pressure and condition tailored on the experiments to be used in CFD computations to predict chemical reactions, the heat transfer and the turbulence inside the gasifier. 9 refs., 2 figs., 2 tabs.

  18. Radiant-and-plasma technology for coal processing

    Directory of Open Access Journals (Sweden)

    Vladimir Messerle

    2012-12-01

    Full Text Available Radiant-and-plasma technology for coal processing is presented in the article. Thermodynamic computation and experiments on plasma processing of bituminous coal preliminary electron-beam activated were fulfilled in comparison with plasma processing of the coal. Positive influence of the preliminary electron-beam activation of coal on synthesis gas yield was found. Experiments were carried out in the plasma gasifier of 100 kW power. As a result of the measurements of material and heat balance of the process gave the following integral indicators: weight-average temperature of 2200-2300 K, and carbon gasification degree of 82,4-83,2%. Synthesis gas yield at thermochemical preparation of raw coal dust for burning was 24,5% and in the case of electron-beam activation of coal synthesis gas yield reached 36,4%, which is 48% higher.

  19. Gasification of coal with steam using heat from HTRs

    International Nuclear Information System (INIS)

    Juentgen, H.; Heek, K.H. van

    1975-01-01

    In existing coal gasification processes a substantial part of the coal is used to provide the heat for the reaction, for the generation and superheating of steam and for the production of oxygen. By using heat from HTRs to substitute this part, the coal is then completely used as raw material for gas production. This offers the following advantages compared with the existing processes: a saving of coal, less CO 2 emission and, in countries with high coal costs, lower gas production costs. A survey is given of the state of the project, discussing the first design of a commercial gasifier, the influence of the helium outlet temperature of the HTR, kinds of products, and the overall efficiency of the plant. The aim of the development is to demonstrate the use of heat from an HTR for full scale coal gasification, starting in 1985. (Auth.)

  20. MINIMIZATION OF CARBON LOSS IN COAL REBURNING

    Energy Technology Data Exchange (ETDEWEB)

    Vladimir Zamansky; Vitali Lissianski; Pete Maly; Richard Koppang

    2002-09-10

    This project develops Fuel-Flexible Reburning (FFR) technology that is an improved version of conventional reburning. In FFR solid fuel is partially gasified before injection into the reburning zone of a boiler. Partial gasification of the solid fuel improves efficiency of NO{sub x} reduction and decreases LOI by increasing fuel reactivity. Objectives of this project were to develop engineering and scientific information and know-how needed to improve the cost of reburning via increased efficiency and minimized LOI and move the FFR technology to the demonstration and commercialization stage. All project objectives and technical performance goals have been met, and competitive advantages of FFR have been demonstrated. The work included a combination of experimental and modeling studies designed to identify optimum process conditions, confirm the process mechanism and to estimate cost effectiveness of the FFR technology. Experimental results demonstrated that partial gasification of a solid fuel prior to injection into the reburning zone improved the efficiency of NO{sub x} reduction and decreased LOI. Several coals with different volatiles content were tested. Testing suggested that incremental increase in the efficiency of NO{sub x} reduction due to coal gasification was more significant for coals with low volatiles content. Up to 14% increase in the efficiency of NO{sub x} reduction in comparison with basic reburning was achieved with coal gasification. Tests also demonstrated that FFR improved efficiency of NO{sub x} reduction for renewable fuels with high fuel-N content. Modeling efforts focused on the development of the model describing reburning with gaseous gasification products. Modeling predicted that the composition of coal gasification products depended on temperature. Comparison of experimental results and modeling predictions suggested that the heterogeneous NO{sub x} reduction on the surface of char played important role. Economic analysis confirmed

  1. MINIMIZATION OF CARBON LOSS IN COAL REBURNING

    International Nuclear Information System (INIS)

    Vladimir Zamansky; Vitali Lissianski; Pete Maly; Richard Koppang

    2002-01-01

    This project develops Fuel-Flexible Reburning (FFR) technology that is an improved version of conventional reburning. In FFR solid fuel is partially gasified before injection into the reburning zone of a boiler. Partial gasification of the solid fuel improves efficiency of NO x reduction and decreases LOI by increasing fuel reactivity. Objectives of this project were to develop engineering and scientific information and know-how needed to improve the cost of reburning via increased efficiency and minimized LOI and move the FFR technology to the demonstration and commercialization stage. All project objectives and technical performance goals have been met, and competitive advantages of FFR have been demonstrated. The work included a combination of experimental and modeling studies designed to identify optimum process conditions, confirm the process mechanism and to estimate cost effectiveness of the FFR technology. Experimental results demonstrated that partial gasification of a solid fuel prior to injection into the reburning zone improved the efficiency of NO x reduction and decreased LOI. Several coals with different volatiles content were tested. Testing suggested that incremental increase in the efficiency of NO x reduction due to coal gasification was more significant for coals with low volatiles content. Up to 14% increase in the efficiency of NO x reduction in comparison with basic reburning was achieved with coal gasification. Tests also demonstrated that FFR improved efficiency of NO x reduction for renewable fuels with high fuel-N content. Modeling efforts focused on the development of the model describing reburning with gaseous gasification products. Modeling predicted that the composition of coal gasification products depended on temperature. Comparison of experimental results and modeling predictions suggested that the heterogeneous NO x reduction on the surface of char played important role. Economic analysis confirmed economic benefits of the FFR

  2. Simulation of the biomass updraft gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Teislev, B.

    2006-07-15

    A consistent (steady state, one-dimensional) mathematical model for a biomass updraft gasifier has been developed based on mass- and energy balances and assuming ideal mixtures of gases and solids. The gases considered are 0{sub 2}, N{sub 2}, H{sub 2}0, CO{sub 2}, H{sub 2}, CO, CH{sub 4} and TAR and the solids are Ash, Carbon, dry Wood and H{sub 2}O moisture and described by their partial densities in the gasifier bed - together with their axial velocities and temperature. The processes considered are Carbon Oxidation, H{sub 2}0 and CO{sub 2} reduction, the Water Gas Shift process, dry Wood Pyrolysis and Moist Biomass Drying and are described by their temperature and concentration dependant reaction rates. The same mathematical formulation is used throughout the reactor and the methodology used is to solve the resulting 16 partial and algebraic equations (with 16 variables - 8 gaseous partial densities, 4 solids partial densities, 2 velocities and 2 temperatures) in a Newton-Raphson approach using variable length of the integration step. The transition through oxidation and reduction and the passage through the drying zone has been preliminary verified to be in accordance with experimental evidence, but the software developed has not yet been able to describe the transition to pyrolysis and drying and therefore, the final product gas composition from the updraft gasifier has not been verified (apart from verification using a zero-dimensional model). For use in further work an Addendum describing the approach in the form of a 'pseudo code' (including several comments for readers not conversant with the programming language used in the present work - Visual Basic) is included. (au)

  3. Simulation of the biomass updraft gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Teislev, B.

    2006-07-15

    A consistent (steady state, one-dimensional) mathematical model for a biomass updraft gasifier has been developed based on mass- and energy balances and assuming ideal mixtures of gases and solids. The gases considered are 0{sub 2}, N{sub 2}, H{sub 2}O, CO{sub 2}, H{sub 2}, CO, CH{sub 4} and TAR and the solids are Ash, Carbon, dry Wood and HzO moisture and described by their partial densities in the gasifier bed, together with their axial velocities and temperature. The processes considered are Carbon Oxidation, H{sub 2}0 and CO{sub 2} reduction, the Water Gas Shift process, dry Wood Pyrolysis and Moist Biomass Drying and are described by their temperature and concentration dependant reaction rates. The same mathematical formulation is used throughout the reactor and the methodology used is to solve the resulting 16 partial and algebraic equations (with 16 variables, 8 gaseous partial densities, 4 solids partial densities, 2 velocities and 2 temperatures) in a Newton-Raphson approach using variable length of the integration step. The transition through oxidation and reduction and the passage through the drying zone has been preliminary verified to be in accordance with experimental evidence, but the software developed has not yet been able to describe the transition to pyrolysis and drying and therefore, the final product gas composition from the updraft gasifier has not been verified (apart from verification using a zero-dimensional model). For use in further work an Addendum describing the approach in the form of a 'pseudo code' (including several comments for readers not conversant with the programming language used in the present work - Visual Basic) is included. (au)

  4. Glas generator for the steam gasification of coal with nuclear generated heat

    International Nuclear Information System (INIS)

    Buchner, G.

    1980-01-01

    The use of heat from a High Temperature Reactor (HTR) for the steam gasification of coal saves coal, which otherwise is burnt to generate the necessary reaction heat. The gas generator for this process, a horizontal pressure vessel, contains a fluidized bed of coal and steam. An ''immersion-heater'' type of heat exchanger introduces the nuclear generated heat to the process. Some special design problems of this gasifier are presented. Reference is made to the present state of development of the steam gasification process with heat from high temperature reactors. (author)

  5. Effect of temperature on the permeability of gas adsorbed coal under triaxial stress conditions

    Science.gov (United States)

    Li, Xiangchen; Yan, Xiaopeng; Kang, Yili

    2018-04-01

    The combined effects of gas sorption, stress and temperature play a significant role in the changing behavior of gas permeability in coal seams. The effect of temperature on nitrogen and methane permeability of naturally fractured coal is investigated. Coal permeability, P-wave velocity and axial strain were simultaneously measured under two effective stresses and six different temperatures. The results showed that the behavior of nitrogen and methane permeability presented nonmonotonic changes with increasing temperature. The variation in the P-wave velocity and axial strain showed a good correspondence with coal permeability. A higher effective stress limited the bigger deformation and caused the small change in permeability. Methane adsorption and desorption significantly influence the mechanical properties of coal and play an important role in the variations in coal permeability. The result of coal permeability during a complete stress-strain process showed that the variation in permeability is determined by the evolution of the internal structure. The increase in the temperature of the gas saturated coal causes the complex interaction between matrix swelling, matrix shrinkage and micro-fracture generation, which leads to the complex changes in coal structure and permeability. These results are helpful to understand the gas transport mechanism for exploiting coal methane by heat injection.

  6. Numerical investigation of slag formation in an entrained-flow gasifier

    Science.gov (United States)

    Zageris, G.; Geza, V.; Jakovics, A.

    2018-05-01

    A CFD mathematical model for an entrained-flow gasifier is constructed – the model of an actual gasifier is rendered in 3D and appropriately meshed. Then, the turbulent gas flow in the gasifier is modeled with the realizable k-ε approach, taking devolatilization, combustion and coal gasification in account. Various such simulations are conducted, obtaining results for different air inlet positions and by tracking particles of varying sizes undergoing devolatilization and gasification. The model identifies potential problematic zones where most particles collide with the gasifier walls, indicating risk regions where ash deposits could most likely form. In conclusion, effects on the formation of an ash layer of air inlet positioning and particle size allowed in the main gasifier tank are discussed, and viable solutions such as radial inlet positioning for decreasing the amount of undesirable deposits are proposed. We also conclude that the particular chemical reactions that take place inside the gasifier play a significant role in determining how slagging occurs inside a gasifier.

  7. Techno-economic analysis of lignite fuelled IGCC with CO{sub 2} capture. Comparing fluidized bed and entrained flow gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Guangjian; Wu, Zhen; Zhang, Haiying [North China Electric Power Univ., Beijing (China). School of Energy and Power Engineering

    2013-07-01

    Integrated coal gasification combined cycle (IGCC) plants with pre-combustion capture of CO{sub 2} represent one of the most promising options for generating low-cost decarbonized power using bituminous coals. This work systematically quantify the effect of coal rank on the efficiency and economics of IGCC systems with CO2 capture and storage (CCS), with a special focus on comparison of systems using fluidized-bed gasifier (U-GAS) and entrained flow gasifier (Shell). It was found that the Shell IGCCs are little affect by low rank coal after pre-drying in terms of thermal efficiency and the levelized cost of electricity (LCOE) is only increase by 2-6% for lignite cases with and without CCS compared with bituminous coal cases. The specific CO{sub 2} emissions of U-GAS gasifier based lignite fuelled IGCC with CCS is 198 g/kWhe, almost two times of shell gasifier cases, mainly due to lower carbon conversion in the gasifier and the higher methane in the raw gas of gasifier. However, the total capital cost and COE of U-Gas IGCCs are 15-20% less than that of Shell IGCCs because of lower capital cost of gasifier, coal drying units and air separate units per kWe.

  8. Light-oil recovery in the low-temperature carbonization of brown coal

    Energy Technology Data Exchange (ETDEWEB)

    Jahn, A

    1944-01-01

    The various methods used for low-temperature carbonization of brown coal are reviewed as well as the effect of the method of carbonization on the properties and yields of light oil and tar. The composition of the light oil varied considerably with the coal and the method used. Light oil from the low-temperature distillation of brown coal contains relatively high contents of unsaturated hydrocarbons and variable content of phenols and S compounds, depending on the coal. Light oil is best recovered from low-temperature-carbonization gas by oil scrubbing; the use of active C would require preliminary removal of S compounds, which would be quite expensive.

  9. Modeling work of a small scale gasifier/SOFC CHP system

    Energy Technology Data Exchange (ETDEWEB)

    Liu, M.; Aravind, P.V.; Qu, Z.; Woudstra, N.; Verkooijen, A.H.M. [Delft University of Technology (Netherlands). Dept. of Mechanical Engineering], Emails: ming.liu@tudelft.nl, p.v.aravind@tudelft.nl, z.qu@tudelft.nl, n.woudstra@tudelft.nl, a. h. m. verkooijen@tudelft.nl; Cobas, V.R.M. [Federal University of Itajuba (UNIFEI), Pinheirinhos, MG (Brazil). Dept. of Mechanical Engineering], E-mail: vlad@unifei.edu.br

    2009-07-01

    For a highly efficient biomass gasification/Solid Oxide Fuel Cell (SOFC) Combined Heat and Power (CHP) generation system, the gasifier, the accompanying gas cleaning technologies and the CHP unit must be carefully designed as an integrated unit. This paper describes such a system involving a two-stage fixed-bed down draft gasifier, a SOFC CHP unit and a gas cleaning system. A gas cleaning system with both low temperature and high temperature sections is proposed for coupling the gasifier and the SOFC. Thermodynamic modeling was carried out for the gasifier/SOFC system with the proposed gas cleaning system. The net AC electrical efficiency of this system is around 30% and the overall system efficiency is around 60%. This paper also describes various exergy losses in the system and the future plans for integrated gasifier-GCU-SOFC experiments from which the results will be used to validate the modeling results of this system. (author)

  10. An update on field test results for an engineered refractory for slagging gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Dogan, O.N.; Alman, D.E.; Jablonski, P.D.; Hawk, J.A.

    2006-05-01

    The widespread commercial adaptation of slagging gasifier technology to produce power, fuel, and/or chemicals from coal will depend in large measure on the technology’s ability to prove itself both economic and reliable. Improvements in gasifier reliability, availability, and maintainability will in part depend on the development of improved performance structural materials with longer service life in this application. Current generation refractory materials used to line the air-cooled, slagging gasifier vessel, and contain the gasification reaction, often last no more than three to 18 months in commercial applications. The downtime required for tear-out and replacement of these critical materials contributes to gasifier on-line availabilities that fall short of targeted goals. In this talk we will discuss the development of an improved refractory material engineered by the NETL for longer service life in this application, and provide an update on recent field test results.

  11. From coal to biomass gasification: Comparison of thermodynamic efficiency

    International Nuclear Information System (INIS)

    Prins, Mark J.; Ptasinski, Krzysztof J.; Janssen, Frans J.J.G.

    2007-01-01

    The effect of fuel composition on the thermodynamic efficiency of gasifiers and gasification systems is studied. A chemical equilibrium model is used to describe the gasifier. It is shown that the equilibrium model presents the highest gasification efficiency that can be possibly attained for a given fuel. Gasification of fuels with varying composition of organic matter, in terms of O/C and H/C ratio as illustrated in a Van Krevelen diagram, is compared. It was found that exergy losses in gasifying wood (O/C ratio around 0.6) are larger than those for coal (O/C ratio around 0.2). At a gasification temperature of 927 deg. C, a fuel with O/C ratio below 0.4 is recommended, which corresponds to a lower heating value above 23 MJ/kg. For gasification at 1227 deg. C, a fuel with O/C ratio below 0.3 and lower heating value above 26 MJ/kg is preferred. It could thus be attractive to modify the properties of highly oxygenated biofuels prior to gasification, e.g. by separation of wood into its components and gasification of the lignin component, thermal pre-treatment, and/or mixing with coal in order to enhance the heating value of the gasifier fuel

  12. Development of a Temperature Programmed Identification Technique to Characterize the Organic Sulphur Functional Groups in Coal

    Directory of Open Access Journals (Sweden)

    Moinuddin Ghauri

    2017-06-01

    Full Text Available The Temperature Programmed Reduction (TPR technique is employed for the characterisation of various organic sulphur functional groups in coal. The TPR technique is modified into the Temperature Programmed Identification technique to investigate whether this method can detect various functional groups corresponding to their reduction temperatures. Ollerton, Harworth, Silverdale, Prince of Wales coal and Mequinenza lignite were chosen for this study. High pressure oxydesulphurisation of the coal samples was also done. The characterization of various organic sulphur functional groups present in untreated and treated coal by the TPR method and later by the TPI method confirmed that these methods can identify the organic sulphur groups in coal and that the results based on total sulphur are comparable with those provided by standard analytical techniques. The analysis of the untreated and treated coal samples showed that the structural changes in the organic sulphur matrix due to a reaction can be determined.

  13. Product Characterization for Entrained Flow Coal/Biomass Co-Gasification

    Energy Technology Data Exchange (ETDEWEB)

    Maghzi, Shawn; Subramanian, Ramanathan; Rizeq, George; Singh, Surinder; McDermott, John; Eiteneer, Boris; Ladd, David; Vazquez, Arturo; Anderson, Denise; Bates, Noel

    2011-09-30

    The U.S. Department of Energy‘s National Energy Technology Laboratory (DOE NETL) is exploring affordable technologies and processes to convert domestic coal and biomass resources to high-quality liquid hydrocarbon fuels. This interest is primarily motivated by the need to increase energy security and reduce greenhouse gas emissions in the United States. Gasification technologies represent clean, flexible and efficient conversion pathways to utilize coal and biomass resources. Substantial experience and knowledge had been developed worldwide on gasification of either coal or biomass. However, reliable data on effects of blending various biomass fuels with coal during gasification process and resulting syngas composition are lacking. In this project, GE Global Research performed a complete characterization of the gas, liquid and solid products that result from the co-gasification of coal/biomass mixtures. This work was performed using a bench-scale gasifier (BSG) and a pilot-scale entrained flow gasifier (EFG). This project focused on comprehensive characterization of the products from gasifying coal/biomass mixtures in a high-temperature, high-pressure entrained flow gasifier. Results from this project provide guidance on appropriate gas clean-up systems and optimization of operating parameters needed to develop and commercialize gasification technologies. GE‘s bench-scale test facility provided the bulk of high-fidelity quantitative data under temperature, heating rate, and residence time conditions closely matching those of commercial oxygen-blown entrained flow gasifiers. Energy and Environmental Research Center (EERC) pilot-scale test facility provided focused high temperature and pressure tests at entrained flow gasifier conditions. Accurate matching of syngas time-temperature history during cooling ensured that complex species interactions including homogeneous and heterogeneous processes such as particle nucleation, coagulation, surface condensation, and

  14. Product Characterization for Entrained Flow Coal/Biomass Co-Gasification

    Energy Technology Data Exchange (ETDEWEB)

    Maghzi, Shawn [General Electric Global Research, Niskayuna, NY (United States); Subramanian, Ramanathan [General Electric Global Research, Niskayuna, NY (United States); Rizeq, George [General Electric Global Research, Niskayuna, NY (United States); Singh, Surinder [General Electric Global Research, Niskayuna, NY (United States); McDermott, John [General Electric Global Research, Niskayuna, NY (United States); Eiteneer, Boris [General Electric Global Research, Niskayuna, NY (United States); Ladd, David [General Electric Global Research, Niskayuna, NY (United States); Vazquez, Arturo [General Electric Global Research, Niskayuna, NY (United States); Anderson, Denise [General Electric Global Research, Niskayuna, NY (United States); Bates, Noel [General Electric Global Research, Niskayuna, NY (United States)

    2011-12-11

    The U.S. Department of Energy's National Energy Technology Laboratory (DOE NETL) is exploring affordable technologies and processes to convert domestic coal and biomass resources to high-quality liquid hydrocarbon fuels. This interest is primarily motivated by the need to increase energy security and reduce greenhouse gas emissions in the United States. Gasification technologies represent clean, flexible and efficient conversion pathways to utilize coal and biomass resources. Substantial experience and knowledge had been developed worldwide on gasification of either coal or biomass. However, reliable data on effects of blending various biomass fuels with coal during gasification process and resulting syngas composition are lacking. In this project, GE Global Research performed a complete characterization of the gas, liquid and solid products that result from the co-gasification of coal/biomass mixtures. This work was performed using a bench-scale gasifier (BSG) and a pilot-scale entrained flow gasifier (EFG). This project focused on comprehensive characterization of the products from gasifying coal/biomass mixtures in a high-temperature, high-pressure entrained flow gasifier. Results from this project provide guidance on appropriate gas clean-up systems and optimization of operating parameters needed to develop and commercialize gasification technologies. GE's bench-scale test facility provided the bulk of high-fidelity quantitative data under temperature, heating rate, and residence time conditions closely matching those of commercial oxygen-blown entrained flow gasifiers. Energy and Environmental Research Center (EERC) pilot-scale test facility provided focused high temperature and pressure tests at entrained flow gasifier conditions. Accurate matching of syngas time-temperature history during cooling ensured that complex species interactions including homogeneous and heterogeneous processes such as particle nucleation, coagulation, surface condensation

  15. A Philippines gasifier case study

    International Nuclear Information System (INIS)

    Bernardo, F.P.; Kilayko, G.U.

    1991-01-01

    The gasifier programme failed to achieve its objective of significantly reducing farmers' dependence on diesel fuel and in improving their financial positions both on Panay Island and elsewhere in the Philippines. The causes appear to be institutional and managerial rather than any inherent weakness in the technology itself. 2 tabs

  16. Temperature effects on chemical structure and motion in coal. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Maciel, G.E.

    1996-09-30

    The objective of this project was to apply recently developed, state-of-the-art nuclear magnetic resonance (NMR) techniques to examine in situ changes in the chemical structure and molecular/macromolecular motion in coal as the temperature is increased above room temperature. Although alterations in the chemical structure of coal have been studied previously by {sup 13}C NMR, using quenched samples, the goal of this project was to examine these chemical structural changes, and changes in molecular/macromolecular mobility that may precede or accompany the chemical changes, at elevated temperatures, using modern {sup 13}C and {sup 1}H NMR techniques, especially {sup 1}H dipolar-dephasing techniques and related experiments pioneered in the laboratory for examining pyridine-saturated coals. This project consisted of the following four primary segments and related efforts on matters relevant to the first four tasks. (1) {sup 1}H NMR characterization of coal structure and mobility as a function of temperature variation over a temperature range (30--240 C) for which substantial chemical transformations were not anticipated. (2) {sup 1}H NMR characterization of coal structure, mobility and conversion as a function of temperature variation over a temperature range (240--500 C) for which chemical transformations of coal are known to occur. (3) {sup 13}C NMR investigation of coal structure/mobility as a function of temperature over a temperature range (30--240 C) for which substantial chemical transformations were not anticipated. (4) {sup 13}C NMR investigation of coal structure, dynamics and conversion as a function of temperature variation over a range (240--500 C) for which chemical transformations of coal are known to occur. (5) Related matters relevant to the first four tasks: (a) {sup 1}H CRAMPS NMR characterization of oil shales and their kerogen concentrates; and (b) improved quantitation in {sup 13}C MAS characterization of coals.

  17. Bolivia: A Gasified Democracy

    Directory of Open Access Journals (Sweden)

    Willem Assies

    2004-04-01

    Full Text Available In October 2003 a wave of popular protest  brought down the Sánchez de Lozada government  in Bolivia. The intention to export natural gas to  the United States and Mexico triggered the protests, but actually stood for widespread discontent  with the Sánchez de Lozada government, the  preceding governments and the economic policies  pursued since 1985. The events belie the opinion  of various students of the Latin American democratic transitions who held that Bolivian democracy  was on its way towards consolidation and suggest that the recent inquiries into the quality of Latin  American democracies may point a way ahead in  rethinking democracy in the region. Taking such  assessments as a reference, this article reviews the  ‘gas war’ and looks at the Bolivian political regime as it has functioned over the past decades. It  will be argued that the ‘pacted democracy’, that  until now sustained institutionality, and the economic model adopted in 1985 have excluded an  important part of the population, both in political terms and where poverty alleviation and equity is  concerned. Increasing popular protest has been  met with increasing repression, which gradually  turned Bolivia into a ‘democradura’, or a ‘gasified  democracy’ that relies on teargas and bullets to  uphold itself. At present the country finds itself at  a crossroads. It either may reinvent democracy or  become an institutionalized ‘democradura’. Resumen: Bolivia: una democracia gasificadaEn octubre de 2003 una ola de protesta popular  llevó a la caída del gobierno de Sánchez de Lozada en Bolivia. La intención de exportar gas natural a los Estados Unidos y México gatilló dichas  protestas, aunque en realidad reflejaron un descontento general con el gobierno Sánchez de  Lozada, los gobiernos anteriores y las políticas  económicas implementadas desde 1985. Los  sucesos desmienten la opinión de varios analistas  de las

  18. Coal

    International Nuclear Information System (INIS)

    Teissie, J.; Bourgogne, D. de; Bautin, F.

    2001-12-01

    Coal world production represents 3.5 billions of tons, plus 900 millions of tons of lignite. 50% of coal is used for power generation, 16% by steel making industry, 5% by cement plants, and 29% for space heating and by other industries like carbo-chemistry. Coal reserves are enormous, about 1000 billions of tons (i.e. 250 years of consumption with the present day rate) but their exploitation will be in competition with less costly and less polluting energy sources. This documents treats of all aspects of coal: origin, composition, calorific value, classification, resources, reserves, production, international trade, sectoral consumption, cost, retail price, safety aspects of coal mining, environmental impacts (solid and gaseous effluents), different technologies of coal-fired power plants and their relative efficiency, alternative solutions for the recovery of coal energy (fuel cells, liquefaction). (J.S.)

  19. Coal-fired power plants and the causes of high temperature corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Oakey, J E; Simms, N J [British Coal Corporation, Coal Technology Development Div., Cheltenham, Glos (United Kingdom); Tomkings, A B [ERA Technology Ltd., Leatherhead, Surrey (United Kingdom)

    1996-12-01

    The heat exchangers in all types of coal-fired power plant operate in aggressive, high temperature environments where high temperature corrosion can severely limit their service lives. The extent of this corrosion is governed by the combined effects of the operating conditions of the heat exchanger and the presence of corrosive species released from the coal during operation. This paper reviews the coal-related factors, such as ash deposition, which influence the operating environments of heat exchangers in three types of coal-fired power plant - conventional pulverized coal boilers, fluidized bed boilers and coal gasification systems. The effects on the performance of the materials used for these heat exchangers are then compared. (au) 35 refs.

  20. LT-CFB. Applications and follow-up. CP Kelco. Appendix 1. [Low Temperature Circulating Fluid Bed gasifier]; LT-CFB. Anvendelsesmuligheder og opfoelgning. CP Kelco. Bilag 1

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2010-04-15

    This appendix describes how LT-CFB advantageously can gasify residual products at the company CP Kelco's factory. CP Kelco produces the gelation, thickeners and stabilizers carrageenan and pectin from seaweed and citrus peel. Residues from the production consist of a fiber-containing biological material, which has a calorific value of dry matter about 15 to 20 MJ / kg. In addition, there are waste products from the wastewater treatment plant, which are also proposed re-used in the project. The report describes the economic analyses, the overall data and system design for two scenarios, whereas the description of the plant capacities, sizes and detailed data etc. are described only for one scenario. In addition to savings in the purchase of natural gas the gas production also results in a significant reduction in CO{sub 2} emissions, the product gas being characterized as CO{sub 2} neutral. Since CP Kelco is subject to the CO{sub 2} quota system the saved amount of CO{sub 2} emissions represents a significant value. In the economic analyses, the value of 1 ton of CO{sub 2} is set at DKK 100. (LN)

  1. Free radical reaction characteristics of coal low-temperature oxidation and its inhibition method.

    Science.gov (United States)

    Li, Zenghua; Kong, Biao; Wei, Aizhu; Yang, Yongliang; Zhou, Yinbo; Zhang, Lanzhun

    2016-12-01

    Study on the mechanism of coal spontaneous combustion is significant for controlling fire disasters due to coal spontaneous combustion. The free radical reactions can explain the chemical process of coal at low-temperature oxidation. Electron spin resonance (ESR) spectroscopy was used to measure the change rules of the different sorts and different granularity of coal directly; ESR spectroscopy chart of free radicals following the changes of temperatures was compared by the coal samples applying air and blowing nitrogen, original coal samples, dry coal samples, and demineralized coal samples. The fragmentation process was the key factor of producing and initiating free radical reactions. Oxygen, moisture, and mineral accelerated the free radical reactions. Combination of the free radical reaction mechanism, the mechanical fragmentation leaded to the elevated CO concentration, fracturing of coal pillar was more prone to spontaneous combustion, and spontaneous combustion in goaf accounted for a large proportion of the fire in the mine were explained. The method of added diphenylamine can inhibit the self-oxidation of coal effectively, the action mechanism of diphenylamine was analyzed by free radical chain reaction, and this research can offer new method for the development of new flame retardant.

  2. Using fuzzy logic to control the power of a biomass gasifier ventilation system motor to ensure suitable oxidation temperature for tar cracking; Uso da logica fuzzy para controle da potencia do motor do sistema de ventilacao de um gaseificador de biomassa que assegure temperatura de oxidacao adequada para craqueamento do alcatrao

    Energy Technology Data Exchange (ETDEWEB)

    Rezende, Oscar L.T.; Kulitz, Hans H. [Instituto Federal de Educacao, Ciencia e Tecnologia do Espirito Santo (IFES), Vitoria, ES (Brazil)], email: oscar@ifes.edu.br; Silva, Jadir N.; Galvarro, Svetlana F.S. [Universidade Federal de Vicosa (UFV), MG (Brazil). Dept. de Engenharia Agricola; Martin, Samuel [Universidade de Brasilia (FAV/UNB), DF (Brazil). Fac. de Agronomia e Medicina Veterinaria

    2011-07-01

    There are several models of biomass gasifier. The one used in this study was the concurrent model, in which fuel is fed through the top and air feed occurs in descending flow through combustion and reduction zones, producing low-tar gas. Nevertheless, total tar burning must be ensured in order to produce a gas, suitable for several applications. This study aimed at developing a fuzzy-based algorithm to control the active power applied to a gasifier ventilation system motor, which can ensure adequate oxidation temperature for cracking tar that may be present in the gas produced. The input variables of the fuzzy controller were oxidation zone temperature and the variation rate of this temperature. The output variable was active power. The rule base was created using experimental data. The tests performed with this algorithm allowed observing that the oxidation temperature can be set to a value desired, which does not occur in gasification processes without ventilation system control. (author)

  3. Sampling/classification of gasifier particulates

    International Nuclear Information System (INIS)

    Wegrzyn, J.

    1984-01-01

    A high temperature and pressure real time extractive sampling probe for particulate monitoring was built at Brookhaven National Laboratory and tested on Morgantown Energy Technology Center's 42 inch fixed bed gasifier. The probe was specifically designed for the conditions of highly loaded particulate and condensable streams, that exist at the outlet of a fixed bed gasifier. Some of the salient features of the probe are: porous tube gas injection, aerodynamic particle classification in the presence of condensable vapors, β gauge particle detection, and micro processor control. Three of the key design problems were the separation of the particles from the vapor without promoting condensation, the prevention of plugging, and real time monitoring. Some plugging did occur over the seven day sampling period, but by over pressurizing and back purging the clog was blown back into the process stream. The tests validate the proof of concept of the sampling probe and indicated that the particulate output from the bed came in the form of bursts (several minutes in duration) rather than in the form of a steady stream

  4. Conversion of metallurgical coke and coal using a Coal Direct Chemical Looping (CDCL) moving bed reactor

    International Nuclear Information System (INIS)

    Luo, Siwei; Bayham, Samuel; Zeng, Liang; McGiveron, Omar; Chung, Elena; Majumder, Ankita; Fan, Liang-Shih

    2014-01-01

    Highlights: • Accumulated more than 300 operation hours were accomplished for the moving bed reducer reactor. • Different reactor operation variables were investigated with optimal conditions identified. • High conversions of sub-bituminous coal and bituminous coal were achieved without flow problems. • Co-current and counter-current contact modes were tested and their applicability was discussed. - Abstract: The CLC process has the potential to be a transformative commercial technology for a carbon-constrained economy. The Ohio State University Coal Direct Chemical Looping (CDCL) process directly converts coal, eliminating the need for a coal gasifier oran air separation unit (ASU). Compared to other solid-fuel CLC processes, the CDCL process is unique in that it consists of a countercurrent moving bed reducer reactor. In the proposed process, coal is injected into the middle of the moving bed, whereby the coal quickly heats up and devolatilizes, splitting the reactor roughly into two sections with no axial mixing. The top section consists of gaseous fuel produced from the coal volatiles, and the bottom section consists of the coal char mixed with the oxygen carrier. A bench-scale moving bed reactor was used to study the coal conversion with CO 2 as the enhancing gas. Initial tests using metallurgical cokefines as feedstock were conducted to test the effects of operational variables in the bottom section of the moving bed reducer, e.g., reactor temperature, oxygen carrier to char ratio, enhancer gas CO 2 flow rate, and oxygen carrier flow rates. Experiments directly using coal as the feedstock were subsequently carried out based on these test results. Powder River Basin (PRB) coal and Illinois #6 coal were tested as representative sub-bituminous and bituminous coals, respectively. Nearly complete coal conversion was achieved using composite iron oxide particles as the oxygen carriers without any flow problems. The operational results demonstrated that a

  5. Gasification of coal making use of nuclear processing heat

    International Nuclear Information System (INIS)

    Schilling, H.D.; Bonn, B.; Krauss, U.

    1981-01-01

    In the chapter 'Gasification of coal making use of nuclear processing heat', the steam gasification of brown coal and bituminous coal, the hydrogenating gasification of brown coal including nuclear process heat either by steam cracking methane in the steam reformer or by preheating the gasifying agent, as well as the hydrogenating gasification of bituminous coal are described. (HS) [de

  6. Novel bimetallic dispersed catalysts for temperature-programmed coal liquefaction. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Chunshan Song; Schobert, H.H.; Parfitt, D.P. [and others

    1997-11-01

    Development of new catalysts is a promising approach to more efficient coal liquefaction. It has been recognized that dispersed catalysts are superior to supported catalysts for primary liquefaction of coals, because the control of initial coal dissolution or depolymerization requires intimate contact between the catalyst and coal. This research is a fundamental and exploratory study on catalytic coal liquefaction, with the emphasis on exploring novel bimetallic dispersed catalysts for coal liquefaction and the effectiveness of temperature-programmed liquefaction using dispersed catalysts. The primary objective of this research was to explore novel bimetallic dispersed catalysts from organometallic molecular precursors, that could be used in low concentrations but exhibit relatively high activity for efficient hydroliquefaction of coals under temperature-programmed conditions. We have synthesized and tested various catalyst precursors in liquefaction of subbituminous and bituminous coals and in model compound studies to examine how do the composition and structure of the catalytic precursors affect their effectiveness for coal liquefaction under different reaction conditions, and how do these factors affect their catalytic functions for hydrogenation of polyaromatic hydrocarbons, for cleavage of C-C bonds in polycyclic systems such as 4-(1-naphthylmethyl)bibenzyl, for hydrogenolysis of C-O bond such as that in dinaphthylether, for hydrodeoxygenation of phenolic compounds and other oxygen-containing compounds such as xanthene, and for hydrodesulfurization of polycyclic sulfur compounds such as dibenzothiophene. The novel bimetallic and monometallic precursors synthesized and tested in this project include various Mo- and Fe-based compounds.

  7. Design, development and testing of small downdraft gasifiers for domestic cookstoves

    International Nuclear Information System (INIS)

    Sutar, Kailasnath B.; Kohli, Sangeeta; Ravi, M.R.

    2017-01-01

    The design methodology available in the literature for downdraft gasifiers of large capacity (∼40–600 kW_t_h) is not directly applicable to very small sized gasifiers. In the present work, design and development of small downdraft gasifiers of 4 kW_t_h and 2.5 kW_t_h nominal capacities, for domestic cookstove application, have been carried out by non-linear extrapolation of data in literature for large gasifiers. The prototypes thus developed were found to give maximum gasification efficiency close to 80%. Extensive experimentation was conducted in the laboratory to study the effect of two operating parameters, viz., gasification air flow rate and the fuel particle size, on the performance of these gasifiers. The performance parameters studied included calorific value of the gas, gasification efficiency, air-biomass ratio and the hearth load. Through detailed analysis of the results, it has been shown that the two operating parameters affect the gasifier performance primarily through their impact on reactor temperature and the total particle surface area available for the reactions. This explains the observation of an optimal gasification air flow rate for best gasification efficiency. It is also shown that the producer gas flow rate varies linearly with gasification air flow rate for a wide range of operating conditions on different sizes of gasifiers. It is also seen that different sizes of the gasifiers can have a different hearth load corresponding to best efficiency. - Highlights: • Developed a design methodology for small downdraft gasifiers by adapting guidelines meant for larger gasifiers. • Developed two prototypes of gasifiers: 4 kW_t_h and 2.5 kW_t_h with gasification efficiency ∼80%. • Reactor temperature and total particle surface area available for reactions affect the gasifier performance. • The optimal gasification air flow rate and particle size for best gasification efficiency are explained using the above. • Producer gas versus

  8. Preliminary experimental studies of waste coal gasification

    Energy Technology Data Exchange (ETDEWEB)

    Su, S.; Jin, Y.G.; Yu, X.X.; Worrall, R. [CSIRO, Brisbane, QLD (Australia). Advanced Coal Technology

    2013-07-01

    Coal mining is one of Australia's most important industries. It was estimated that coal washery rejects from black coal mining was approximately 1.82 billion tonnes from 1960 to 2009 in Australia, and is projected to produce another one billion tonnes by 2018 at the current production rate. To ensure sustainability of the Australian coal industry, we have explored a new potential pathway to create value from the coal waste through production of liquid fuels or power generation using produced syngas from waste coal gasification. Consequently, environmental and community impacts of the solid waste could be minimized. However, the development of an effective waste coal gasification process is a key to the new pathway. An Australian mine site with a large reserve of waste coal was selected for the study, where raw waste coal samples including coarse rejects and tailings were collected. After investigating the initial raw waste coal samples, float/sink testing was conducted to achieve a desired ash target for laboratory-scale steam gasification testing and performance evaluation. The preliminary gasification test results show that carbon conversions of waste coal gradually increase as the reaction proceeds, which indicates that waste coal can be gasified by a steam gasification process. However, the carbon conversion rates are relatively low, only reaching to 20-30%. Furthermore, the reactivity of waste coal samples with a variety of ash contents under N{sub 2}/air atmosphere have been studied by a home-made thermogravimetric analysis (TGA) apparatus that can make the sample reach the reaction temperature instantly.

  9. Investigation on the ignition, thermal acceleration and characteristic temperatures of coal char combustion

    International Nuclear Information System (INIS)

    Zhang, Bin; Fu, Peifang; Liu, Yang; Yue, Fang; Chen, Jing; Zhou, Huaichun; Zheng, Chuguang

    2017-01-01

    Highlights: • A new thermal model and measuring method for the ignition temperature are proposed. • Ignition occurs in a region but not a point with ambient conditions changing. • Ignition region is measured from the minimum to maximum ignition temperature. • T_i_g_,_m_a_x of coal char in TG-DSC is in line with the ignition temperature of EFR. - Abstract: Through using a new thermal analysis model and a method of coal/char combustion, the minimum ignition temperature and minimum ignition heat of three different ranks of pulverized coal char were measured by simultaneous Thermogravimetry and Differential Scanning Calorimetry (TG-DSC) experiments. The results show that the ignition of coal char occurs in the range between the minimum ignition temperature and the inflection-point temperature. The thermal acceleration and its gradient G_T increase with increasing heating rate and decrease with increasing coal char rank. The higher the G_T of the coal char, the more easily the ignition occurs and more rapidly the burning and burnout occur. The data show that the G_T of coal char of SLH lignite is 1.6 times more than that of coal char of ZCY bituminous and JWY anthracite in ignition zone, and 3.4 times in burning zone. The characteristic temperatures increase with increasing temperature of prepared char, heating rate and char rank. Moreover, the T_i_g_,_m_a_x calculated in DSC experiment is approximately in line with the ignition temperature obtained in the entrained flow reactor, which demonstrates the feasibility of the proposed theory.

  10. Coal gasification in Europe

    International Nuclear Information System (INIS)

    Furfari, S.

    1992-01-01

    This paper first analyzes European energy consumption and supply dynamics within the framework of the European Communities energy and environmental policies calling for the increased use of natural gas, reduced energy consumption, promotion of innovative renewable energy technologies, and the reduction of carbon dioxide emissions. This analysis evidences that, while, at present, the increased use of natural gas is an economically and environmentally advantageous policy, as well as, being strategically sound (in view of Middle East political instability), fuel interchangeability, in particular, the option to use coal, is vital to ensure stability of the currently favourable natural gas prices and offer a locally available energy alternative to foreign supplied sources. Citing the advantages to industry offered by the use of flexible, efficient and clean gaseous fuels, with interchangeability, the paper then illustrates the cost and environmental benefits to be had through the use of high efficiency, low polluting integrated gasification combined-cycle power plants equipped to run on a variety of fuels. In the assessment of technological innovations in this sector, a review is made of some of the commercially most promising gasification processes, e.g., the British Gas-Lurgi (BGL) slagging gasifier, the high-temperature Winkler (HTW) Rheinbraun, and the Krupp Koppers (PRENFLO) moving bed gasifier processes

  11. Coal gasification in Europe

    Energy Technology Data Exchange (ETDEWEB)

    Furfari, S [Commissione delle Comunita' Europee, Bruxelles (Belgio). Direzione Generale dell' Energia, Direzione delle Tecnologie

    1992-02-01

    This paper first analyzes European energy consumption and supply dynamics within the framework of the European Communities energy and environmental policies calling for the increased use of natural gas, reduced energy consumption, promotion of innovative renewable energy technologies, and the reduction of carbon dioxide emissions. This analysis evidences that, while, at present, the increased use of natural gas is an economically and environmentally advantageous policy, as well as, being strategically sound (in view of Middle East political instability), fuel interchangeability, in particular, the option to use coal, is vital to ensure stability of the currently favourable natural gas prices and offer a locally available energy alternative to foreign supplied sources. Citing the advantages to industry offered by the use of flexible, efficient and clean gaseous fuels, with interchangeability, the paper then illustrates the cost and environmental benefits to be had through the use of high efficiency, low polluting integrated gasification combined-cycle power plants equipped to run on a variety of fuels. In the assessment of technological innovations in this sector, a review is made of some of the commercially most promising gasification processes, e.g., the British Gas-Lurgi (BGL) slagging gasifier, the high-temperature Winkler (HTW) Rheinbraun, and the Krupp Koppers (PRENFLO) moving bed gasifier processes.

  12. Measurement and modeling the coefficient of restitution of char particles under simulated entrained flow gasifier conditions

    Science.gov (United States)

    Gibson, LaTosha M.

    Inefficiencies in plant operations due to carbon loss in flyash, necessitate control of ash deposition and the handling of the slag disposal. Excessive char/ash deposition in convective coolers causes reduction in the heat transfer, both in the radiative (slagging) section and in the low-temperature convective (fouling) heating section. This can lead to unplanned shutdowns and result in an increased cost of electricity generation. CFD models for entrained flow gasification have used the average bulk coal composition to simulate slagging and ash deposition with a narrow particle size distribution (PSD). However, the variations in mineral (inorganic) and macerals (organic) components in coal have led to particles with a variation in their inorganic and organic composition after grinding as governed by their Particle Size Distribution (PSD) and mineral liberation kinetics. As a result, each particle in a PSD of coal exhibits differences in its conversion, particle trajectory within the gasifier, fragmentation, swelling, and slagging probability depending on the gasifier conditions (such as the temperature, coal to oxygen ratio, and swirling capacity of the coal injector). Given the heterogeneous behavior of char particles within a gasifier, the main objective of this work was to determine boundary conditions of char particle adhering and/or rebounding from the refractory wall or a layer of previously adhered particles. In the past, viscosity models based on the influence of ash composition have been used as the method to characterize sticking. It is well documented that carbon contributes to the non-wettability of particles. Therefore, it has been hypothesized that viscosity models would not be adequate to accurately predict the adhesion behavior of char. Certain particle wall impact models have incorporated surface tension which can account the contributions of the carbon content to the adhesive properties of a char particle. These particle wall impact models also

  13. Distribution law of temperature changes during methane adsorption and desorption in coal using infrared thermography technology

    Science.gov (United States)

    Zhao, Dong; Chen, Hao; An, Jiangfei; Zhou, Dong; Feng, Zengchao

    2018-05-01

    Gas adsorption and desorption is a thermodynamic process that takes place within coal as temperature changes and that is related to methane (CH4) storage. As infrared thermographic technology has been applied in this context to measure surface temperature changes, the aim of this research was to further elucidate the distribution law underlying this process as well as the thermal effects induced by heat adsorption and desorption in coal. Specimens of two different coal ranks were used in this study, and the surface temperature changes seen in the latter were detected. A contour line map was then drawn on the basis of initial results enabling a distribution law of temperature changes for samples. The results show that different regions of coal sample surfaces exhibit different heating rates during the adsorption process, but they all depends on gas storage capacity to a certain extent. It proposes a correlation coefficient that expresses the relationship between temperature change and gas adsorption capacity that could also be used to evaluate the feasibility of coalbed CH4 extraction in the field. And finally, this study is deduced a method to reveal the actual adsorption capacity of coal or CH4 reservoirs in in situ coal seams.

  14. Gasification and co-gasification of biomass wastes: Effect of the biomass origin and the gasifier operating conditions

    Energy Technology Data Exchange (ETDEWEB)

    Lapuerta, Magin; Hernandez, Juan J.; Pazo, Amparo; Lopez, Julio [Universidad de Castilla-La Mancha, Escuela Tecnica Superior de Ingenieros Industriales (Edificio Politecnico), Avenida Camilo Jose Cela s/n. 13071 Ciudad Real (Spain)

    2008-09-15

    Air gasification of different biomass fuels, including forestry (pinus pinaster pruning) and agricultural (grapevine and olive tree pruning) wastes as well as industry wastes (sawdust and marc of grape), has been carried out in a circulating flow gasifier in order to evaluate the potential of using these types of biomass in the same equipment, thus providing higher operation flexibility and minimizing the effect of seasonal fuel supply variations. The potential of using biomass as an additional supporting fuel in coal fuelled power plants has also been evaluated through tests involving mixtures of biomass and coal-coke, the coke being a typical waste of oil companies. The effect of the main gasifier operating conditions, such as the relative biomass/air ratio and the reaction temperature, has been analysed to establish the conditions allowing higher gasification efficiency, carbon conversion and/or fuel constituents (CO, H{sub 2} and CH{sub 4}) concentration and production. Results of the work encourage the combined use of the different biomass fuels without significant modifications in the installation, although agricultural wastes (grapevine and olive pruning) could to lead to more efficient gasification processes. These latter wastes appear as interesting fuels to generate a producer gas to be used in internal combustion engines or gas turbines (high gasification efficiency and gas yield), while sawdust could be a very adequate fuel to produce a H{sub 2}-rich gas (with interest for fuel cells) due to its highest reactivity. The influence of the reaction temperature on the gasification characteristics was not as significant as that of the biomass/air ratio, although the H{sub 2} concentration increased with increasing temperature. (author)

  15. Effects of drying methods on the low temperature reactivity of Victorian brown coal to oxygen

    Energy Technology Data Exchange (ETDEWEB)

    Unal, S.; Wood, D.G.; Harris, I.J. (University of Marmara, Istanbul (Turkey). Ataturk Faculty of Education, Division of Science Education)

    1992-02-01

    The effects of air drying and thermal dewatering on the low temperature oxygen reactivity of Victorian brown coal have been investigated in the temperature range 35-55{degree}C and at 100 kPa oxygen pressure using coal samples ground to {lt} 100 mesh. An attempt has also been made to relate the low temperature oxygen reactivity of the coal to its free radical concentration as measured prior to oxidation. Two rate models, the Schmidt and Winmill models, have been adapted to include the initial free radical concentration of the coal samples as the drying method sensitivity parameter in lieu of the concentration of oxygen-reactive sites in the coal material. The experimental results show that air drying, which reduces the free radical concentration of the coal, causes a decline in its oxygen reactivity whereas thermal dewatering, which causes an increase in the free radical concentration of the coal, enhances its oxygen reactivity. Air drying does not affect the distribution of the consumed oxygen in the oxidation products. A difference is observed in the case of the thermally dewatered coal samples. The correlation of the two rate models adopted is considered equally satisfactory. However, only the values obtained for the two activation energies in the Winmill model reflect the changes caused by thermal dewatering in the oxidation pattern of the coal. The activation energy values obtained from the two models are within the range of those quoted in the literature for the abstraction of hydrogen from various arene structures by free radicals. 35 refs., 10 figs., 8 tabs.

  16. Sulfate reduction in an entrained-flow black liquor gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Kymaelaeinen, M.; Janka, K. [Tampella Power, Tampere (Finland); Frederick, W.J.; Littau, M.; Sricharoenchaikul, V.; Jivakanun, N.; Waag, K. [Oregon State Univ., Corvallis, OR (United States). Dept. of Chemical Engineering

    1995-12-31

    Sulfate reduction and carbon conversion during pyrolysis and gasification of black liquor particles were experimentally studied in a laminar entrained-flow reactor. A model was also developed to simulate an entrained-flow black liquor gasifier. Experimental results were then compared to model calculations. Results indicated that carbon must be present to get a high degree of sulfate reduction during gasification. It is therefore important to balance the rates of carbon conversion and sulfate reduction. High local temperatures in the reactor should be avoided so that carbon does not convert too rapidly, but temperatures of nearly 1000 degrees C are required to achieve good sulfate reduction. It was suggested that a new equation was needed to adequately predict sulfate reduction in an entrained-flow black liquor gasifier. 12 refs., 8 figs., 5 tabs.

  17. Dependence of Pyrolysis Rate of Coal on Temperature

    Directory of Open Access Journals (Sweden)

    Slyusarskiy Konstantin V.

    2015-01-01

    Full Text Available Pyrolysis process of coal has been researched to define kinetic constants which can be used for design and optimization of different processes of fuel transformation. The article considers anthracite powders and bituminous coal of Krasnogorsky mine with the use of non-isothermal thermogravimetric analysis with mass spectrometry. Spectroscanning microscopy and laser diffraction for definition of sizes and forms of particles distribution has been done. Other parameters – carbon content, ash and volatiles, density and moisture have been defined by standard methods. Energy of activation and pre-exponent with the use of models of Freedman, Starink and distributed activation energy model (DAEM, and also relative deviation of design data from experimental ones have been designed. The results of the analysis have shown the important influence of volatiles content and coal transformation degree on maximum reaction rate. Energy activation values received with the help of DAEM model are higher than with Freedman and Starink models. Process of pyrolysis of bituminous coal has a big rate in comparison with anthracite, and is better described by the above-mentioned models.

  18. Long-Term Demonstration of Hydrogen Production from Coal at Elevated Temperatures Year 6 - Activity 1.12 - Development of a National Center for Hydrogen Technology

    Energy Technology Data Exchange (ETDEWEB)

    Stanislowski, Joshua; Tolbert, Scott; Curran, Tyler; Swanson, Michael

    2012-04-30

    The Energy & Environmental Research Center (EERC) has continued the work of the National Center for Hydrogen Technology® (NCHT®) Program Year 6 Task 1.12 project to expose hydrogen separation membranes to coal-derived syngas. In this follow-on project, the EERC has exposed two membranes to coal-derived syngas produced in the pilot-scale transport reactor development unit (TRDU). Western Research Institute (WRI), with funding from the State of Wyoming Clean Coal Technology Program and the North Dakota Industrial Commission, contracted with the EERC to conduct testing of WRI’s coal-upgrading/gasification technology for subbituminous and lignite coals in the EERC’s TRDU. This gasifier fires nominally 200–500 lb/hour of fuel and is the pilot-scale version of the full-scale gasifier currently being constructed in Kemper County, Mississippi. A slipstream of the syngas was used to demonstrate warm-gas cleanup and hydrogen separation using membrane technology. Two membranes were exposed to coal-derived syngas, and the impact of coal-derived impurities was evaluated. This report summarizes the performance of WRI’s patent-pending coalupgrading/ gasification technology in the EERC’s TRDU and presents the results of the warm-gas cleanup and hydrogen separation tests. Overall, the WRI coal-upgrading/gasification technology was shown to produce a syngas significantly lower in CO2 content and significantly higher in CO content than syngas produced from the raw fuels. Warm-gas cleanup technologies were shown to be capable of reducing sulfur in the syngas to 1 ppm. Each of the membranes tested was able to produce at least 2 lb/day of hydrogen from coal-derived syngas.

  19. Intrinsic reaction kinetics of coal char combustion by direct measurement of ignition temperature

    International Nuclear Information System (INIS)

    Kim, Ryang-Gyoon; Jeon, Chung-Hwan

    2014-01-01

    A wire heating reactor that can use a synchronized experimental method was developed to obtain the intrinsic kinetics of large coal char particles ranging in size from 0.4 to 1 mm. This synchronization system consists of three parts: a thermocouple wire for both heating and direct measurement of the particle temperature, a photodetector sensor for determining ignition/burnout points by measuring the intensity of luminous emission from burning particles, and a high-speed camera–long-distance microscope for observing and recording the movement of luminous zone directly. Coal char ignition was found to begin at a spot on the particle's external surface and then moved across the entire particle. Moreover, the ignition point determined according to the minimum of dT/dt is a spot point and not a full growth point. The ignition temperature of the spot point rises as the particle diameter increases. A spot ignition model, which describes the ignition in terms of the internal conduction and external/internal oxygen diffusion, was then developed to evaluate the intrinsic kinetics and predict the ignition temperature of the coal char. Internal conduction was found to be important in large coal char particles because its effect becomes greater than that of oxygen diffusion as the particle diameter increases. In addition, the intrinsic kinetics of coal char obtained from the spot ignition model for two types of coal does not differ significantly from the results of previous investigators. -- Highlights: • A novel technique was used to measure the coal char particle temperature. • The ignition point determined from a dT/dt minimum is a spot ignition point. • A spot ignition model was suggested to analyze the intrinsic reaction kinetics of coal char. • Internal conduction has to be considered in order to evaluate the intrinsic kinetics for larger particle (above 1 mm)

  20. Direct Utilization of Coal Syngas in High Temperature Fuel Cells

    Energy Technology Data Exchange (ETDEWEB)

    Celik, Ismail B. [West Virginia University, Morgantown, WV (United States)

    2014-10-30

    This EPSCoR project had two primary goals: (i) to build infrastructure and work force at WVU to support long-term research in the area of fuel cells and related sciences; (ii) study effects of various impurities found in coal-syngas on performance of Solid Oxide Fuel Cells (SOFC). As detailed in this report the WVU research team has made significant accomplishments in both of these areas. What follows is a brief summary of these accomplishments: State-of-the-art test facilities and diagnostic tools have been built and put into use. These include cell manufacturing, half-cell and full-cell test benches, XPS, XRD, TEM, Raman, EDAX, SEM, EIS, and ESEM equipment, unique in-situ measurement techniques and test benches (Environmental EM, Transient Mass-Spectrometer-MS, and IR Optical Temperature measurements). In addition, computational capabilities have been developed culminating in a multi-scale multi-physics fuel cell simulation code, DREAM-SOFC, as well as a Beowulf cluster with 64 CPU units. We have trained 16 graduate students, 10 postdoctoral fellows, and recruited 4 new young faculty members who have actively participated in the EPSCoR project. All four of these faculty members have already been promoted to the tenured associate professor level. With the help of these faculty and students, we were able to secure 14 research awards/contracts amounting to a total of circa $5.0 Million external funding in closely related areas of research. Using the facilities mentioned above, the effects of PH3, HCl, Cl2, and H2S on cell performance have been studied in detail, mechanisms have been identified, and also remedies have been proposed and demonstrated in the laboratory. For example, it has been determined that PH3 reacts rapidly with Ni to from secondary compounds which may become softer or even melt at high temperature and then induce Ni migration to the surface of the cell changing the material and micro-structural properties of the cell drastically. It is found that

  1. Prediction of the working parameters of a wood waste gasifier through an equilibrium model

    Energy Technology Data Exchange (ETDEWEB)

    Altafini, Carlos R.; Baretto, Ronaldo M. [Caxias do Sul Univ., Dept. of Mechanical Engineering, Caxias do Sul, RS (Brazil); Wander, Paulo R. [Caxias do Sul Univ., Dept. of Mechanical Engineering, Caxias do Sul, RS (Brazil); Federal Univ. of Rio Grande do Sul State (UFRGS), Mechanical Engineering Postgraduation Program (PROMEC), RS (Brazil)

    2003-10-01

    This paper deals with the computational simulation of a wood waste (sawdust) gasifier using an equilibrium model based on minimization of the Gibbs free energy. The gasifier has been tested with Pinus Elliotis sawdust, an exotic specie largely cultivated in the South of Brazil. The biomass used in the tests presented a moisture of nearly 10% (wt% on wet basis), and the average composition results of the gas produced (without tar) are compared with the equilibrium models used. Sensitivity studies to verify the influence of the moisture sawdust content on the fuel gas composition and on its heating value were made. More complex models to reproduce with better accuracy the gasifier studied were elaborated. Although the equilibrium models do not represent the reactions that occur at relatively high temperatures ( {approx_equal} 800 deg C) very well, these models can be useful to show some tendencies on the working parameter variations of a gasifier. (Author)

  2. Effect of reaction temperature on the PM10 features during coal combustion

    International Nuclear Information System (INIS)

    Sui, J.C.; Du, Y.G.; Liu, Q.C.

    2008-01-01

    Coal-fired power plants produce fine fly ash consisting of particulate matter (PM). Particulate matter less than 10 micrometers in aerodynamic diameter (PM 1 0) is of significant concern because of its adverse environmental and health impacts. This paper studied the effect of reaction temperature on particulate matter (PM 1 0) emission and its chemical composition. The emission characteristics and elemental partition of PM 1 0 from coal combustion were investigated in a drop tube furnace. The paper discussed the experimental apparatus and conditions as well as the coal properties and sample analysis. Liupanshui (LPS) bituminous coal from China was used for the study. The fuel composition of LPS coal and the composition of low temperature ash of Chinese LPS coal were described. The paper also presented the results of the study with reference to particle size distribution and emission characteristic of PM 1 0; elemental partition within PM 1 0; and effect of the reaction temperature on elemental partition within PM 1 0. The PM mass size distribution was found to be bimodal. 14 refs., 2 tabs., 6 figs

  3. Importance of low-temperature distillation of coal for German fuel economics

    Energy Technology Data Exchange (ETDEWEB)

    Rosendahl, F

    1942-01-01

    Improved processes are available to give low-temperature distillation products economic importance. Low-temperature distillation is limited to the utilization of high-volatile nut coals and briquets. The coke formed can be used as a smokeless fuel, and the tar directly as a fuel oil. Phenols can be extracted, in order to work up the residue into fuel oil and motor fuel. Large deposits of coal in Upper Silesia and in the Saar District are suitable for low-temperature distillation.

  4. Low-temperature carbonization of bituminous coal for the production of solid, liquid, and gaseous fuels

    Energy Technology Data Exchange (ETDEWEB)

    1942-01-01

    Properties and uses of low-temperature coke for producing ferrosilicon, CaC/sub 2/ generator gas and water gas, as a fuel for boilers and household use and as a diluent for coking coal, and the properties and uses of low-temperature tar, gasoline, gas, and liquefied gas are described. By using a circulating gas, it is possible to obtain in low-temperature carbonization of bituminous coal a fuel oil for the navy. Aging-test data of such an oil are given. Several plants in Upper Silesia, using the Lurgi circulation process are producing a fuel oil that meets specification.

  5. Combustion studies of coal derived solid fuels by thermogravimetric analysis. III. Correlation between burnout temperature and carbon combustion efficiency

    Science.gov (United States)

    Rostam-Abadi, M.; DeBarr, J.A.; Chen, W.T.

    1990-01-01

    Burning profiles of 35-53 ??m size fractions of an Illinois coal and three partially devolatilized coals prepared from the original coal were obtained using a thermogravimetric analyzer. The burning profile burnout temperatures were higher for lower volatile fuels and correlated well with carbon combustion efficiencies of the fuels when burned in a laboratory-scale laminar flow reactor. Fuels with higher burnout temperatures had lower carbon combustion efficiencies under various time-temperature conditions in the laboratory-scale reactor. ?? 1990.

  6. CO-FIRING COAL: FEEDLOT AND LITTER BIOMASS FUELS

    Energy Technology Data Exchange (ETDEWEB)

    Unknown

    2002-03-31

    Proposed activities for quarter 7 (12/15/01-3/14/2002): (1) Incorporation of moisture model into PCGC2 code. Parametric study of moisture effects on flame structure and pollutants emissions in cofiring of coal and Liter Biomass (LB) (Task 4); (2) Use the ash tracer method to determine the combustion efficiency and comparison it to results from gas analysis (Task 2); (3) Effect of swirl on combustion performance (Task 2); (4) Completion of the proposed modifications to the gasifier setup (Task 3); (5) Calibration of the Gas Chromatograph (GC) used for measuring the product gas species (Task 3); and (6) To obtain temperature profiles for different fuels under different operating conditions in the fixed bed gasifier (Task 3).

  7. Modelling of a downdraft gasifier fed by agricultural residues

    International Nuclear Information System (INIS)

    Antonopoulos, I.-S.; Karagiannidis, A.; Gkouletsos, A.; Perkoulidis, G.

    2012-01-01

    Highlights: ► Development of software for downdraft gasification simulation. ► Prediction of the syngas concentration. ► Prediction of the syngas heating value. ► Investigation of the temperature effect in reduction zone in syngas concentration. - Abstract: A non-stoichiometric model for a downdraft gasifier was developed in order to simulate the overall gasification process. Mass and energy balances of the gasifier were calculated and the composition of produced syngas was predicted. The capacity of the modeled gasifier was assumed to be 0.5 MW, with an Equivalence Ratio (EQ) of 0.45. The model incorporates the chemical reactions and species involved, while it starts by selecting all species containing C, H, and O, or any other dominant elements. Olive wood, miscanthus and cardoon were tested in the formulated model for a temperature range of 800–1200 °C, in order to examine the syngas composition and the moisture impact on the supplied fuel. Model results were then used in order to design an olive wood gasification reactor.

  8. Modular High Temperature Gas-Cooled Reactor heat source for coal conversion

    International Nuclear Information System (INIS)

    Schleicher, R.W. Jr.; Lewis, A.C.

    1992-09-01

    In the industrial nations, transportable fuels in the form of natural gas and petroleum derivatives constitute a primary energy source nearly equivalent to that consumed for generating electric power. Nations with large coal deposits have the option of coal conversion to meet their transportable fuel demands. But these processes themselves consume huge amounts of energy and produce undesirable combustion by-products. Therefore, this represents a major opportunity to apply nuclear energy for both the environmental and energy conservation reasons. Because the most desirable coal conversion processes take place at 800 degree C or higher, only the High Temperature Gas-Cooled Reactors (HTGRs) have the potential to be adapted to coal conversion processes. This report provides a discussion of this utilization of HTGR reactors

  9. The effect of Co-firing with Straw and Coal on High Temperature Corrosion

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Frandsen, Flemming; Larsen, OH

    2001-01-01

    As a part of ELSAMS development programme into alternative energy sources, various concepts of straw-firing have been investigated. This paper concerns co-firing of straw with coal to reduce the corrosion rate observed in straw-fired power plants. Co-firing with coal reduces the amount of potassium......: a) the exposure of metal rings on water/air cooled probes, and b) the exposure of a range of materials built into the existing superheaters. A range of austenitic and ferritic steels was exposed in the steam temperature region of 520-580°C. The flue gas temperature ranged from 925-1100°C....... The corrosion products for the various steel types were investigated using light optical and scanning electron microscopy. Corrosion mechanisms for the austenitic and ferritic steels are presented. These are discussed in relation to temperature and deposit composition. Co-firing with coal has removed potassium...

  10. CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES; FINAL

    International Nuclear Information System (INIS)

    Dr. Yaw D. Yeboah; Dr. Yong Xu; Dr. Atul Sheth; Dr. Pradeep Agrawal

    2001-01-01

    The Gas Research Institute (GRI) estimates that by the year 2010, 40% or more of U.S. gas supply will be provided by supplements including substitute natural gas (SNG) from coal. These supplements must be cost competitive with other energy sources. The first generation technologies for coal gasification e.g. the Lurgi Pressure Gasification Process and the relatively newer technologies e.g. the KBW (Westinghouse) Ash Agglomerating Fluidized-Bed, U-Gas Ash Agglomerating Fluidized-Bed, British Gas Corporation/Lurgi Slagging Gasifier, Texaco Moving-Bed Gasifier, and Dow and Shell Gasification Processes, have several disadvantages. These disadvantages include high severities of gasification conditions, low methane production, high oxygen consumption, inability to handle caking coals, and unattractive economics. Another problem encountered in catalytic coal gasification is deactivation of hydroxide forms of alkali and alkaline earth metal catalysts by oxides of carbon (CO(sub x)). To seek solutions to these problems, a team consisting of Clark Atlanta University (CAU, a Historically Black College and University, HBCU), the University of Tennessee Space Institute (UTSI) and Georgia Institute of Technology (Georgia Tech) proposed to identify suitable low melting eutectic salt mixtures for improved coal gasification. The research objectives of this project were to: Identify appropriate eutectic salt mixture catalysts for coal gasification; Assess agglomeration tendency of catalyzed coal; Evaluate various catalyst impregnation techniques to improve initial catalyst dispersion; Determine catalyst dispersion at high carbon conversion levels; Evaluate effects of major process variables (such as temperature, system pressure, etc.) on coal gasification; Evaluate the recovery, regeneration and recycle of the spent catalysts; and Conduct an analysis and modeling of the gasification process to provide better understanding of the fundamental mechanisms and kinetics of the process

  11. CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Yaw D. Yeboah; Dr. Yong Xu; Dr. Atul Sheth; Dr. Pradeep Agrawal

    2001-12-01

    The Gas Research Institute (GRI) estimates that by the year 2010, 40% or more of U.S. gas supply will be provided by supplements including substitute natural gas (SNG) from coal. These supplements must be cost competitive with other energy sources. The first generation technologies for coal gasification e.g. the Lurgi Pressure Gasification Process and the relatively newer technologies e.g. the KBW (Westinghouse) Ash Agglomerating Fluidized-Bed, U-Gas Ash Agglomerating Fluidized-Bed, British Gas Corporation/Lurgi Slagging Gasifier, Texaco Moving-Bed Gasifier, and Dow and Shell Gasification Processes, have several disadvantages. These disadvantages include high severities of gasification conditions, low methane production, high oxygen consumption, inability to handle caking coals, and unattractive economics. Another problem encountered in catalytic coal gasification is deactivation of hydroxide forms of alkali and alkaline earth metal catalysts by oxides of carbon (CO{sub x}). To seek solutions to these problems, a team consisting of Clark Atlanta University (CAU, a Historically Black College and University, HBCU), the University of Tennessee Space Institute (UTSI) and Georgia Institute of Technology (Georgia Tech) proposed to identify suitable low melting eutectic salt mixtures for improved coal gasification. The research objectives of this project were to: Identify appropriate eutectic salt mixture catalysts for coal gasification; Assess agglomeration tendency of catalyzed coal; Evaluate various catalyst impregnation techniques to improve initial catalyst dispersion; Determine catalyst dispersion at high carbon conversion levels; Evaluate effects of major process variables (such as temperature, system pressure, etc.) on coal gasification; Evaluate the recovery, regeneration and recycle of the spent catalysts; and Conduct an analysis and modeling of the gasification process to provide better understanding of the fundamental mechanisms and kinetics of the process.

  12. MINIMIZATION OF CARBON LOSS IN COAL REBURNING

    Energy Technology Data Exchange (ETDEWEB)

    Vladimir M. Zamansky; Vitali V. Lissianski

    2001-09-07

    This project develops Fuel-Flexible Reburning (FFR), which combines conventional reburning and Advanced Reburning (AR) technologies with an innovative method of delivering coal as the reburning fuel. The overall objective of this project is to develop engineering and scientific information and know-how needed to improve the cost of reburning via increased efficiency and minimized carbon in ash and move the FFR technology to the demonstration and commercialization stage. Specifically, the project entails: (1) optimizing FFR with injection of gasified and partially gasified fuels with respect to NO{sub x} and carbon in ash reduction; (2) characterizing flue gas emissions; (3) developing a process model to predict FFR performance; (4) completing an engineering and economic analysis of FFR as compared to conventional reburning and other commercial NO{sub x} control technologies, and (5) developing a full-scale FFR design methodology. The project started in August 2000 and will be conducted over a two-year period. The work includes a combination of analytical and experimental studies to identify optimum process configurations and develop a design methodology for full-scale applications. The first year of the program included pilot-scale tests to evaluate performances of two bituminous coals in basic reburning and modeling studies designed to identify parameters that affect the FFR performance and to evaluate efficiency of coal pyrolysis products as a reburning fuel. Tests were performed in a 300 kW Boiler Simulator Facility to characterize bituminous coals as reburning fuels. Tests showed that NO{sub x} reduction in basic coal reburning depends on process conditions, initial NO{sub x} and coal type. Up to 60% NO{sub x} reduction was achieved at optimized conditions. Modeling activities during first year concentrated on the development of coal reburning model and on the prediction of NO{sub x} reduction in reburning by coal gasification products. Modeling predicted that

  13. MINIMIZATION OF CARBON LOSS IN COAL REBURNING

    International Nuclear Information System (INIS)

    Zamansky, Vladimir M.; Lissianski, Vitali V.

    2001-01-01

    This project develops Fuel-Flexible Reburning (FFR), which combines conventional reburning and Advanced Reburning (AR) technologies with an innovative method of delivering coal as the reburning fuel. The overall objective of this project is to develop engineering and scientific information and know-how needed to improve the cost of reburning via increased efficiency and minimized carbon in ash and move the FFR technology to the demonstration and commercialization stage. Specifically, the project entails: (1) optimizing FFR with injection of gasified and partially gasified fuels with respect to NO x and carbon in ash reduction; (2) characterizing flue gas emissions; (3) developing a process model to predict FFR performance; (4) completing an engineering and economic analysis of FFR as compared to conventional reburning and other commercial NO x control technologies, and (5) developing a full-scale FFR design methodology. The project started in August 2000 and will be conducted over a two-year period. The work includes a combination of analytical and experimental studies to identify optimum process configurations and develop a design methodology for full-scale applications. The first year of the program included pilot-scale tests to evaluate performances of two bituminous coals in basic reburning and modeling studies designed to identify parameters that affect the FFR performance and to evaluate efficiency of coal pyrolysis products as a reburning fuel. Tests were performed in a 300 kW Boiler Simulator Facility to characterize bituminous coals as reburning fuels. Tests showed that NO x reduction in basic coal reburning depends on process conditions, initial NO x and coal type. Up to 60% NO x reduction was achieved at optimized conditions. Modeling activities during first year concentrated on the development of coal reburning model and on the prediction of NO x reduction in reburning by coal gasification products. Modeling predicted that composition of coal

  14. Performance and Characteristics of a Cyclone Gasifier for Gasification of Sawdust

    Science.gov (United States)

    Azman Miskam, Muhamad; Zainal, Z. A.; Idroas, M. Y.

    The performance and characteristics of a cyclone gasifier for gasification of sawdust has been studied and evaluated. The system applied a technique to gasify sawdust through the concept of cyclonic motion driven by air injected at atmospheric pressure. This study covers the results obtained for gasification of ground sawdust from local furniture industries with size distribution ranging from 0.25 to 1 mm. It was found that the typical wall temperature for initiating stable gasification process was about 400°C. The heating value of producer gas was about 3.9 MJ m-3 that is sufficient for stable combustion in a dual-fuel engine generator. The highest thermal output from the cyclone gasifier was 57.35 kWT. The highest value of mass conversion efficiency and enthalpy balance were 60 and 98.7%, respectively. The highest efficiency of the cyclone gasifier obtained was 73.4% and this compares well with other researchers. The study has identified the optimum operational condition for gasifying sawdust in a cyclone gasifier and made conclusions as to how the steady gasification process can be achieved.

  15. Unconventional Coal in Wyoming: IGCC and Gasification of Direct Coal Liquefaction Residue

    Science.gov (United States)

    Schaffers, William Clemens

    Two unconventional uses for Wyoming Powder River Basin coal were investigated in this study. The first was the use of coal fired integrated gasification combined cycle (IGCC) plants to generate electricity. Twenty-eight different scenarios were modeled using AspenPlusRTM software. These included slurry, mechanical and dried fed gasifiers; Wyodak and Green River coals, 0%, 70%, and 90% CO2 capture; and conventional evaporative vs air cooling. All of the models were constructed on a feed basis of 6,900 tons of coal per day on an "as received basis". The AspenPlus RTM results were then used to create economic models using Microsoft RTM Excel for each configuration. These models assumed a 3 year construction period and a 30 year plant life. Results for capital and operating costs, yearly income, and internal rates of return (IRR) were compared. In addition, the scenarios were evaluated to compare electricity sales prices required to obtain a 12% IRR and to determine the effects of a carbon emissions tax on the sales price. The second part of the study investigated the gasification potential of residue remaining from solvent extraction or liquefaction of Powder River Basin Coal. Coal samples from the Decker mine on the Wyoming-Montana border were extracted with tetralin at a temperature of 360°C and pressure of 250 psi. Residue from the extraction was gasified with CO2 or steam at 833°C, 900°C and 975°C at pressures of 0.1 and 0.4 MPa. Product gases were analyzed with a mass spectrometer. Results were used to determine activation energies, reaction order, reaction rates and diffusion effects. Surface area and electron microscopic analyses were also performed on char produced from the solvent extraction residue.

  16. Novel bimetallic dispersed catalysts for temperature-programmed coal liquefaction

    Energy Technology Data Exchange (ETDEWEB)

    Chunshan, Song; Kirby, S.; Schmidt, E. [Pennsylvania State Univ., University Park, PA (United States)] [and others

    1995-12-31

    The objective of this project is to explore bimetallic dispersed catalysts for more efficient coal liquefaction. Coal liquefaction involves cleavage of methylene, dimethylene and ether bridges connecting various aromatic units and the reactions of various oxygen functional groups. This paper describes recent results on (1) hydrodeoxygenation of O-containing polycyclic model compounds using novel organometallic catalyst precursors; and (2) activity and selectivity of dispersed Fe catalysts from organometallic and inorganic precursors for hydrocracking of 4-(1-naphthylmethyl) bibenzyl. The results showed that some iron containing catalysts have higher activity in the sulfur-free form, contrary to conventional wisdom. Adding sulfur to Fe precursors with Cp-ligands decreased the activity of the resulting catalyst. This is in distinct contrast to the cases with iron pentacarbonyl and superfine Fe{sub 2}O{sub 3}, where S addition increased their catalytic activity substantially. A positive correlation between sulfur addition and increased activity can be seen, but a reversed trend between Fe cluster size and hydrocracking conversion could be observed, for carbonyl-type Fe precursors. It is apparent that the activity and selectivity of Fe catalysts for NMBB conversion depends strongly on both the type of ligand environment, the oxidation state and the number of intermetal bonds in the molecular precursor.

  17. Numerical research of heat and mass transfer during low-temperature ignition of a coal particle

    Directory of Open Access Journals (Sweden)

    Glushkov Dmitrii O.

    2015-01-01

    Full Text Available Numerical researches have been carried out to study the influence of air flow temperature and a fossil fuel particle rate on sufficient conditions of ignition in a “coal particle - air” system. Developed mathematical model takes into account interconnected processes of heat transfer in a coal particle and gas area, thermal decomposition of organic material, diffusion and gas-phase oxidation of volatiles, heating of a coke (carbon and its heterogeneous ignition. The effect of low-temperature (about 600 K ignition for a single coal particle is impossible even at variation of its rate (radius from 0.05 mm to 0.5 mm. Nevertheless this process is possible for group of particles (two, three, et al. situated at close-range from each other. The physical aspects of the problem are discussed.

  18. Synthetic-fuel production using Texas lignite and a very-high-temperature gas-cooled reactor for process heat and electrical power generation

    International Nuclear Information System (INIS)

    Ross, M.A.; Klein, D.E.

    1981-05-01

    This report presents two alternatives to increased reliance on foreign energy sources; each method utilizes the abundant domestic resources of coal, uranium, and thorium. Two approaches are studied in this report. First, the gasification and liquefaction of coal are accomplished with Lurgi gasifiers and Fischer-Tropsch synthesis. A 50,000 barrel per day facility, consuming 15 million tons of lignite coal per year, is used. Second, a nuclear-assisted coal conversion approach is studied using a very high temperature gas-cooled reactor with a modified Lurgi gasifier and Fischer-Tropsch synthesis. This is a preliminary report presenting background data and a means of comparison for the two approaches considered

  19. 9th international conference on high-temperature reactors - coal and nuclear energy for electricity and gas generation

    International Nuclear Information System (INIS)

    Kelber, G.

    1987-01-01

    The site of the high-temperatur reactor in the Ruhr region neighbouring on a coal-fired power plant is not accidental. The potential of the high-temperature reactor as a central plant element for the supply of heat for heating purposes and process heat covers also the possibility of coal gasification and liquefaction. Therefore the high-temperature reactor is, in the long term, a ray of hope for the coal region, able to compensate for the production-related competitive disadvantages of local coal. It can contribute to guaranteeing in the long term the task of German hard coal as an essential pillar of our energy supply. The VGB as a technical association of thermal power plant operators is particularly committed to the integration of coal and nuclear energy. Within the bounds of its possibilities, it will contribute to promoting the safe and environmentally beneficial generation of electricity from the two primary energy sources. (orig./DG) [de

  20. Sampling of contaminants from product gases of biomass gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Staahlberg, P.; Lappi, M.; Kurkela, E.; Simell, P.; Oesch, P.; Nieminen, M. [VTT Energy, Espoo (Finland). New Energy Technologies

    1998-12-01

    Reliable sampling and analysis of products from biomass gasification are essential for the successful process development and economical operation of commercial gasifiers. One of the most important and most difficult analytical tasks is to characterise the emissions from the gasifiers. This report presents a review of the sampling and analytical systems employed and developed when doing research on coal and biomass gasification. In addition to the sampling systems published in the literature, experiences obtained in various biomass gasification R and D projects of VTT in 1985-1995 are described. The present sampling methods used for different gas contaminants at VTT are also briefly presented. This report focuses mainly on the measurement of tars, nitrogen compounds and sulphur gases. Isokinetic and non-isokinetic sampling train systems are described and, in addition, special sampling apparatus based on liquid-quenched probe and gas dilution is briefly outlined. Sampling of tars with impinger systems and sampling of heavy tars with filter techniques are described in detail. Separate sampling of particulates is briefly discussed. From inorganic compounds the sampling systems used for H{sub 2}S and other sulphur gases, NH{sub 3} and HCN and HCl are presented. Proper storage of the samples is also included in the report. (orig.) 90 refs.

  1. Aviary heating: control of air temperature heated by a set biomass gasifier-combustor in a co-current flow, using a frequency inverter; Aquecimento de aviarios: controle da temperatura do ar aquecido por um conjunto gaseificador-combustor de biomassa de fluxo concorrente, utilizando um inversor de frequencia

    Energy Technology Data Exchange (ETDEWEB)

    Santos, William Rosario dos [Universidade Presidente Antonio Carlos (UNIPAC), Ponte Nova, MG (Brazil); Silva, Jadir Nogueira; Oliveira Filho, Delly; Martins, Marcio Aredes; Oliveira, Jofran Luiz de [Universidade Federal de Vicosa (UFV), MG (Brazil)], Emails: jadir@ufv.br, delly@ufv.br, aredes@ufv.br, jofran.oliveira@ufv.br

    2009-07-01

    One of the problems with using the gasifier for heating purposes in poultry facilities is the waste of energy during the day, once the equipment does not have control of the thermal and power generated. During this period, the difference in temperature between the air and the standard for the birds inside the building is lower than when compared with the nocturnal period. During the day, the temperature inside the poultry house is controlled by curtains, which occurs without diminishing the biomass burning. Another way to control the temperature is the shutdown of the system, which requires the constant attention of the operator. In this way, there is a potential for energy savings if the thermal power could be controlled according to the demand, which can be represented by the temperature gradient. The purpose of this study was to control the temperature of exhaustion air from a set combustor-gasifier (down draft), based on the model developed by Martin et al. (2006), through the control of speed of the fan engine and also controlling the flow contributions of primary and secondary air in the combustor. The experiment was carried out in the Energy and Pre-processing of Agricultural Products areas, at the Department of Agricultural Engineering - Federal University of Vicosa. (author)

  2. Possibility study of gasifier with axial circulating flue gas for reducing Tar

    Science.gov (United States)

    Poowadin, T.; Polsongkram, M.; Khantikomol, P.

    2018-01-01

    This present research article aims to study the possibility of gasification by axial core flue gas circulating kiln and find the efficiency of syngas production. An axial core flue gas circulating tube was installed in the center of the updraft gasifier in purposing of tar reducing. In the present study, the eucalyptus wood chip 4, 8, and 10 kg with the moisture content 16% were examined. Several type-K thermocouples were employed to measure the temperatures at preheat, combustion, reduction, pyrolysis, drying, and gas outlet zone. The results showed that the temperatures in the combustion and the reduction zone of the kiln with the axial core flue gas recirculating were lower than the kiln without the core owing to installing the core would reduce the combustion zone area in biomass burning. Obviously, the temperature in the pyrolysis and drying zone were nearly the same as both with and without the core. In consideration of syngas components, it was found that CO production from the gasifier with the core was higher than the gasifier without the core about 25%. Other gases, however, were almost same. The syngas production efficiency obtained from the gasifier with the core decreased with increasing the mass of biomass. It showed that the highest efficiency was 30% at 4 kg supplying biomass. In comparison, the efficiencies of both the kilns with and without the core were not different. For liquid product, the amount of liquid decreased about 47.23% comparing with the gasifier without the core.

  3. Distributed optical fiber temperature sensor (DOFTS) system applied to automatic temperature alarm of coal mine and tunnel

    Science.gov (United States)

    Zhang, Zaixuan; Wang, Kequan; Kim, Insoo S.; Wang, Jianfeng; Feng, Haiqi; Guo, Ning; Yu, Xiangdong; Zhou, Bangquan; Wu, Xiaobiao; Kim, Yohee

    2000-05-01

    The DOFTS system that has applied to temperature automatically alarm system of coal mine and tunnel has been researched. It is a real-time, on line and multi-point measurement system. The wavelength of LD is 1550 nm, on the 6 km optical fiber, 3000 points temperature signal is sampled and the spatial position is certain. Temperature measured region: -50 degree(s)C--100 degree(s)C; measured uncertain value: +/- 3 degree(s)C; temperature resolution: 0.1 degree(s)C; spatial resolution: test, test content and practical test results have been discussed.

  4. Effects of Design/Operating Parameters and Physical Properties on Slag Thickness and Heat Transfer during Coal Gasification

    Directory of Open Access Journals (Sweden)

    Insoo Ye

    2015-04-01

    Full Text Available The behaviors of the slag layers formed by the deposition of molten ash onto the wall are important for the operation of entrained coal gasifiers. In this study, the effects of design/operation parameters and slag properties on the slag behaviors were assessed in a commercial coal gasifier using numerical modeling. The parameters influenced the slag behaviors through mechanisms interrelated to the heat transfer, temperature, velocity, and viscosity of the slag layers. The velocity profile of the liquid slag was less sensitive to the variations in the parameters. Therefore, the change in the liquid slag thickness was typically smaller than that of the solid slag. The gas temperature was the most influential factor, because of its dominant effect on the radiative heat transfer to the slag layer. The solid slag thickness exponentially increased with higher gas temperatures. The influence of the ash deposition rate was diminished by the high-velocity region developed near the liquid slag surface. The slag viscosity significantly influenced the solid slag thickness through the corresponding changes in the critical temperature and the temperature gradient (heat flux. For the bottom cone of the gasifier, steeper angles were favorable in reducing the thickness of the slag layers.

  5. Ash fusion temperatures and the transformations of coal ash particles to slag

    Energy Technology Data Exchange (ETDEWEB)

    Gupta, S.K.; Wall, T.F.; Creelman, R.A.; Gupta, R.P. [University of Newcastle, Newcastle, NSW (Australia). CRC for Black Coal Utilisation

    1998-07-01

    A mechanistic study is detailed in which coal ash is heated with its shrinkage measured continuously up to a temperature of 1600{degree}C. The temperature corresponding to the rapid rate of shrinkage correspond to the formation of eutectics identified on phase diagrams. Samples were therefore heated to these temperatures, cooled rapidly and examined using a scanning electron microscope (SEM) to identify the associated chemical and physical changes. The progressive changes in the range of chemical composition (from SEM), the extent of undissolved ash particles and porosity were then quantified and related to homogenisation, viscosity and ash fusion mechanisms. Alternate ash fusion temperatures based on different levels of shrinkage have also been suggested to characterise the ash deposition tendency of the coals. 13 refs., 9 figs.

  6. Modelling temperature-dependent heat production over decades in High Arctic coal waste rock piles

    DEFF Research Database (Denmark)

    Hollesen, Jørgen; Elberling, Bo; Jansson, P.E.

    2011-01-01

    Subsurface heat production from oxidation of pyrite is an important process that may increase subsurface temperatures within coal waste rock piles and increase the release of acid mine drainage, AMD. Waste rock piles in the Arctic are especially vulnerable to changes in subsurface temperatures...... such as heat production from coal oxidation may be equally important....... as the release of AMD normally is limited by permafrost. Here we show that temperatures within a 20 year old heat-producing waste rock pile in Svalbard (78°N) can be modelled by the one-dimensional heat and water flow model (CoupModel) with a new temperature-dependent heat-production module that includes both...

  7. Effects of Loading Rate on Gas Seepage and Temperature in Coal and Its Potential for Coal-Gas Disaster Early-Warning

    Directory of Open Access Journals (Sweden)

    Chong Zhang

    2017-08-01

    Full Text Available The seepage velocity and temperature externally manifest the changing structure, gas desorption and energy release that occurs in coal containing gas failure under loading. By using the system of coal containing gas failure under loading, this paper studies the law of seepage velocity and temperature under different loading rates and at 1.0 MPa confining pressure and 0.5 MPa gas pressure, and combined the on-site results of gas pressure and temperature. The results show that the stress directly affects the seepage velocity and temperature of coal containing gas, and the pressure and content of gas have the most sensitivity to mining stress. Although the temperature is not sensitive to mining stress, it has great correlation with mining stress. Seepage velocity has the characteristic of critically slowing down under loading. This is demonstrated by the variance increasing before the main failure of the samples. Therefore, the variance of seepage velocity with time and temperature can provide an early warning for coal containing gas failing and gas disasters in a coal mine.

  8. A kinetic study of gaseous potassium capture by coal minerals in a high temperature fixed-bed reactor

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn

    2008-01-01

    The reactions between gaseous potassium chloride and coal minerals were investigated in a lab-scale high temperature fixed-bed reactor using single sorbent pellets. The applied coal minerals included kaolin, mullite, silica, alumina, bituminous coal ash, and lignite coal ash that were formed...... into long cylindrical pellets. Kaolin and bituminous coal ash that both have significant amounts of Si and Al show superior potassium capture characteristics. Experimental results show that capture of potassium by kaolin is independent of the gas oxygen content. Kaolin releases water and forms metakaolin...... when heated at temperatures above 450°C. The amounts of potassium captured by metakaolin pellet decreases with increasing reaction temperature in the range of 900-1300°C and increases again with further increasing the temperature up to 1500°C. There is no reaction of pre-made mullite with KCl...

  9. Mineral distribution in two southwest colombian coals using cyclone separation and oxidation at low temperature

    International Nuclear Information System (INIS)

    Rojas Andres F; Barraza, Juan M; Rojas, Andres F.

    2010-01-01

    It was studied the mineral distribution of two Colombian coals using a cyclone separation and oxidation at low temperature, OLT. The cyclone separation was carried out at two densities (1.3 and 1.4), three particle size (1000+ 600?m, 600+ 425?m and 425+ 250?m) and two processing stages. To determine the mineral matter, feed and under flow fractions from hydrocyclone were concentrated in mineral matter by OLT in a fluidized bed (T<300 celsius degrade). 18 minerals were identified by X Ray Diffraction, XRD. XRD results showed 13 minerals from Golondrinas and 15 minerals from Guachinte coal. It was found that kaolinite and quartz were the most abundant minerals in coal fractions from Golondrinas and Guachinte. Furthermore, it was found that mainly minerals kaolinite, quartz, dolomite, jarosite, gypsum and pyrite, exhibited affinity towards mineral matter, while siderite and valerite showed affinity towards organic matter.

  10. Biomass downdraft gasifier with internal cyclonic combustion chamber: design, construction, and experimental results.

    Science.gov (United States)

    Patil, Krushna; Bhoi, Prakash; Huhnke, Raymond; Bellmer, Danielle

    2011-05-01

    An exploratory downdraft gasifier design with unique biomass pyrolysis and tar cracking mechanism is evolved at Oklahoma State University. This design has an internal separate combustion section where turbulent, swirling high-temperature combustion flows are generated. A series of research trials were conducted using wood shavings as the gasifier feedstock. Maximum tar cracking temperatures were above 1100°C. Average volumetric concentration levels of major combustible components in the product gas were 22% CO and 11% H(2). Hot and cold gas efficiencies were 72% and 66%, respectively. Copyright © 2011 Elsevier Ltd. All rights reserved.

  11. The production of synthetic material gas (SNG) from pit coal by a combined auto-allothermic steam gasification

    International Nuclear Information System (INIS)

    Buch, A.

    1975-01-01

    The steam gasification of pit coal requires temperatures which cannot yet be reached with the present state of HTGR technology for material technical reasons. The use of nuclear heat thus remains limited to some fields of application outside the gasifier, which are specified. The production costs of synthetic natural gas from autothermal gasification on the one hand, and from combined auto-allothermal gasification on the other hand are calculated considering the heat price of pit coal and of the selling price of electrical energy and are compared. (GG/LH) [de

  12. Production and investigation of low-temperature coal tar. [Book in German

    Energy Technology Data Exchange (ETDEWEB)

    1953-01-01

    Research into low-temperature carbonization has recently been stimulated because this process can be applied to coals that are not suitable for treatment by the usual high-temperature method. However, in spite of the value of the coke produced by low-temperature carbonization as a smokeless fuel, this process has not proved economical in Germany. Research has therefore been directed towards a more profitable utilization of the tar, and this government publication reports experiments on its detailed analysis by distillation and other methods. The book also includes descriptions of the various types of plant used for low-temperature carbonization and presents a brief history of the process.

  13. Ash fusion temperatures and the transformations of coal ash particles to slag

    Energy Technology Data Exchange (ETDEWEB)

    Wall, T.F.; Creelman, R.A.; Gupta, R.; Gupta, S. [Univ. of Newcastle (Australia)

    1996-10-01

    A mechanistic study is detailed in which coal ash is heated with the shrinkage and electrical resistance measured continuously up to a temperature of 1600{degrees}C. The temperatures corresponding to rapid rates of shrinkage are shown to correspond to the formation of eutectics identified on phase diagrams. Samples where therefore heated to these temperatures, cooled rapidly and examined with an SEM to identify the associated chemical and physical changes. The progressive changes in the range of chemical analysis (from SEM), the extent of undissolved ash particles and porosity are then quantified and related to the shrinkage events and standard ash fusion temperatures.

  14. Use of fuzzy logic to control a gasifier biomass ventilation system and maintenance of the temperature in the oxidation zone; Uso da logica fuzzy para controle do sistema de ventilacao de um gaseificador de biomassa e manutencao da temperatura da zona de oxidacao

    Energy Technology Data Exchange (ETDEWEB)

    Rezende, Oscar L.T.; Kulitz, Hans H. [Instituto Federal de Educacao, Ciencia e Tecnologia do Espirito Santo (IFES), Vitoria, ES (Brazil); Silva, Jadir N.; Galvarro, Svetlana F.S.; Machado, Cassio [Universidade Federal de Vicosa (UFV), MG (Brazil)], E-mail: oscar@ifes.edu.br

    2012-11-01

    This study aims at developing a fuzzy-based algorithm to control the frequency applied to the motor of a gasifier ventilation system in order to ensure adequate temperature in the oxidation zone and produce good quality gas. The input variables of the fuzzy controller were: error, which determines the difference between the desired temperature and the temperature at a given instant; and temperature variation, which will inform if it is increasing or decreasing at a given instant. The response variable was the operation frequency of the ventilation system motor. The rule base was built based on experimental data. The tests with the control algorithm allowed us to see that it is possible to control the oxidation zone temperature - producing gas in a stable way, which does not occur in gasification processes without ventilation system control. (author)

  15. The future of integrated coal gasification combined cycle power plants

    International Nuclear Information System (INIS)

    Mueller, R.; Termuehlen, H.

    1991-01-01

    This paper examines the future of integrated coal gasification combined cycle (IGCC) power plants as affected by various technical, economical and environmental trends in power generation. The topics of the paper include a description of natural gas-fired combined cycle power plants, IGCC plants, coal gasifier concepts, integration of gasifiers into combined cycle power plants, efficiency, environmental impacts, co-products of IGCC power plants, economics of IGCC power plants, and a review of IGCC power plant projects

  16. Critical evaluation of high-temperature gas-cooled reactors applicable to coal conversion

    International Nuclear Information System (INIS)

    Spiewak, I.; Jones, J.E. Jr.; Rittenhouse, P.L.; DeStefano, J.R.; Delene, J.G.

    1975-12-01

    A critical review is presented of the technology and costs of very high-temperature gas-cooled reactors (VHTRs) applicable to nuclear coal conversion. Coal conversion processes suitable for coupling to reactors are described. Vendor concepts of the VHTR are summarized. The materials requirements as a function of process temperature in the range 1400 to 2000 0 F are analyzed. Components, environmental and safety factors, economics and nuclear fuel cycles are reviewed. It is concluded that process heat supply in the range 1400 to 1500 0 F could be developed with a high degree of assurance. Process heat at 1600 0 F would require considerably more materials development. While temperatures up to 2000 0 F appear to be attainable, considerably more research and risk were involved. A demonstration plant would be required as a step in the commercialization of the VHTR

  17. Coal ash fusion temperatures -- New characterization techniques, and associations with phase equilibria

    Energy Technology Data Exchange (ETDEWEB)

    Wall, T.F.; Gupta, R.P.; Gupta, S. [Univ. of Newcastle, New South Wales (Australia). Dept. of Chemical Engineering; Creelman, R.A. [R.A. Creelman and Associates, Epping, New South Wales (Australia); Coin, C. [ACIRL Ipswich, Booval, Queensland (Australia); Lowe, A. [Pacific Power, Sydney, New South Wales (Australia)

    1996-12-31

    The well-documented shortcomings of the standard technique for estimating the fusion temperature of coal ash are its subjective nature and poor accuracy. Alternative measurements based on the shrinkage and electrical conductivity of heating samples are therefore examined with laboratory ash prepared at about 800 C in crucibles, as well as combustion ash sampled from power stations. Sensitive shrinkage measurements indicate temperatures of rapid change which correspond to the formation of liquid phases that can be identified on ternary phase diagrams. The existence and extent of formation of these phases, as quantified by the magnitude of peaks in the test, provide alternative ash fusion temperatures. The peaks from laboratory ashes and corresponding combustion ashes derived from the same coals show clear differences which may be related to the evaporation of potassium during combustion and the reactions of the mineral residues to form combustion ash.

  18. Evaluation of a Compact Coaxial Underground Coal Gasification System Inside an Artificial Coal Seam

    Directory of Open Access Journals (Sweden)

    Fa-qiang Su

    2018-04-01

    Full Text Available The Underground Coal Gasification (UCG system is a clean technology for obtaining energy from coal. The coaxial UCG system is supposed to be compact and flexible in order to adapt to complicated geological conditions caused by the existence of faults and folds in the ground. In this study, the application of a coaxial UCG system with a horizontal well is discussed, by means of an ex situ model UCG experiment in a large-scale simulated coal seam with dimensions of 550 × 600 × 2740 mm. A horizontal well with a 45-mm diameter and a 2600-mm length was used as an injection/production well. During the experiment, changes in temperature field and product gas compositions were observed when changing the outlet position of the injection pipe. It was found that the UCG reactor is unstable and expands continuously due to fracturing activity caused by coal crack initiation and extension under the influence of thermal stress. Therefore, acoustic emission (AE is considered an effective tool to monitor fracturing activities and visualize the gasification zone of coal. The results gathered from monitoring of AEs agree with the measured data of temperatures; the source location of AE was detected around the region where temperature increased. The average calorific value of the produced gas was 6.85 MJ/Nm3, and the gasification efficiency, defined as the conversion efficiency of the gasified coal to syngas, was 65.43%, in the whole experimental process. The study results suggest that the recovered coal energy from a coaxial UCG system is comparable to that of a conventional UCG system. Therefore, a coaxial UCG system may be a feasible option to utilize abandoned underground coal resources without mining.

  19. Condensate from a two-stage gasifier

    DEFF Research Database (Denmark)

    Bentzen, Jens Dall; Henriksen, Ulrik Birk; Hindsgaul, Claus

    2000-01-01

    Condensate, produced when gas from downdraft biomass gasifier is cooled, contains organic compounds that inhibit nitrifiers. Treatment with activated carbon removes most of the organics and makes the condensate far less inhibitory. The condensate from an optimised two-stage gasifier is so clean...... that the organic compounds and the inhibition effect are very low even before treatment with activated carbon. The moderate inhibition effect relates to a high content of ammonia in the condensate. The nitrifiers become tolerant to the condensate after a few weeks of exposure. The level of organic compounds...... and the level of inhibition are so low that condensate from the optimised two-stage gasifier can be led to the public sewer....

  20. Low temperature coal depolymerization-liquefaction: conversion of a North Dakota lignite to a light hydrocarbon oil

    Energy Technology Data Exchange (ETDEWEB)

    Shabtai, J.; Yuan Zhang (University of Utah, Salt Lake City, UT (USA). Dept. of Fuels Engineering)

    1989-10-01

    A new low temperature method of coal liquefaction is described which includes intercalation of the coal with FeCl{sub 3}, depolymerization under supercritical conditions, and hydroprocessing of the depolymerized product. Results indicate a high yield conversion of lignites to light hydrocarbon oils. 6 refs., 4 figs., 1 tab.

  1. ASPEN Plus simulation of coal integrated gasification combined blast furnace slag waste heat recovery system

    International Nuclear Information System (INIS)

    Duan, Wenjun; Yu, Qingbo; Wang, Kun; Qin, Qin; Hou, Limin; Yao, Xin; Wu, Tianwei

    2015-01-01

    Highlights: • An integrated system of coal gasification with slag waste heat recovery was proposed. • The goal of BF slag heat saving and emission reduction was achieved by this system. • The optimal parameters were obtained and the waste heat recovery rate reached 83.08%. • About 6.64 kmol/min syngas was produced when using one ton BF slag to provide energy. - Abstract: This article presented a model for the system of coal gasification with steam and blast furnace slag waste heat recovery by using the ASPEN Plus as the simulating and modeling tool. Constrained by mass and energy balance for the entire system, the model included the gasifier used to product syngas at the chemical equilibrium based on the Gibbs free energy minimization approach and the boiler used to recover the heat of the blast furnace slag (BF slag) and syngas. Two parameters of temperature and steam to coal ratio (S/C) were considered to account for their impacts on the Datong coal (DT coal) gasification process. The carbon gasification efficiency (CE), cold gasification efficiency (CGE), syngas product efficiency (PE) and the heating value of syngas produced by 1 kg pulverized coal (HV) were adopted as the indicators to examine the gasification performance. The optimal operating temperature and S/C were 800 °C and 1.5, respectively. At this condition, CE reached above 90% and the maximum values of the CGE, PE and HV were all obtained. Under the optimal operating conditions, 1000 kg/min BF slag, about 40.41 kg/min DT pulverized coal and 77.94 kg/min steam were fed into the gasifier and approximate 6.64 kmol/min syngas could be generated. Overall, the coal was converted to clean syngas by gasification reaction and the BF slag waste heat was also recovered effectively (reached up to 83.08%) in this system, achieving the objective of energy saving and emission reduction

  2. Handbook of biomass downdraft gasifier engine systems

    Energy Technology Data Exchange (ETDEWEB)

    Reed, T B; Das, A

    1988-03-01

    This handbook has been prepared by the Solar Energy Research Institute under the US Department of Energy /bold Solar Technical Information Program/. It is intended as a guide to the design, testing, operation, and manufacture of small-scale (less than 200 kW (270 hp)) gasifiers. A great deal of the information will be useful for all levels of biomass gasification. The handbook is meant to be a practical guide to gasifier systems, and a minimum amount of space is devoted to questions of more theoretical interest.

  3. Design and techno economic evaluation of biomass gasifier for ...

    African Journals Online (AJOL)

    This paper addresses the design, performance and economic evaluation of biomass based open core downdraft gasifier for industrial process heat application. The gasifier is having feed rate as 90 kg h-1 and producing about 850 MJ h-1 of heat. The gasifier has been installed in M/S Phosphate India Pvt. Limited, Udaipur ...

  4. Ash fusion temperatures and the transformations of coal ash particles to slag

    Energy Technology Data Exchange (ETDEWEB)

    Gupta, S.; Wall, T.F.; Creelman, R.A.; Gupta, R. [Univ. of Newcastle, Callaghan (Australia)

    1996-12-31

    A mechanistic study is detailed in which coal ash is heated with its shrinkage measured continuously up to a temperature of 1600{degrees}C. The temperatures corresponding to the rapid rate of shrinkage are shown to correspond to the formation of eutectics identified on phase diagrams. Samples were therefore heated to these temperatures, cooled rapidly and examined with an SEM to identify the associated chemical and physical changes. The progressive changes in the range of chemical analysis (from SEM), the extent of undissolved ash particles and porosity were then quantified and related to homogenization, viscosity and ash fusion mechanisms.

  5. Biomass Power Generation through Direct Integration of Updraft Gasifier and Stirling Engine Combustion System

    Directory of Open Access Journals (Sweden)

    Jai-Houng Leu

    2010-01-01

    Full Text Available Biomass is the largest renewable energy source in the world. Its importance grows gradually in the future energy market. Since most biomass sources are low in energy density and are widespread in space, small-scale biomass conversion system is therefore more competitive than a large stand-alone conversion plant. The current study proposes a small-scale solid biomass power system to explore the viability of direct coupling of an updraft fixed bed gasifier with a Stirling engine. The modified updraft fixed bed gasifier employs an embedded combustor inside the gasifier to fully combust the synthetic gas generated by the gasifier. The flue gas produced by the synthetic gas combustion inside the combustion tube is piped directly to the heater head of the Stirling engine. The engine will then extract and convert the heat contained in the flue gas into electricity automatically. Output depends on heat input. And, the heat input is proportional to the flow rate and temperature of the flue gas. The preliminary study of the proposed direct coupling of an updraft gasifier with a 25 kW Stirling engine demonstrates that full power output could be produced by the current system. It could be found from the current investigation that no auxiliary fuel is required to operate the current system smoothly. The proposed technology and units could be considered as a viable solid biomass power system.

  6. Hydrogenolysis reactions characteristics of deashed coal under low temperature; Teionka ni okeru dakkai shoritan no suisoka bunkai hanno tokusei

    Energy Technology Data Exchange (ETDEWEB)

    Owada, T.; Mashimo, K.; Wainai, T. [Nihon University, Tokyo (Japan). College of Science and Technology

    1996-10-28

    In relation to coal liquefaction, the effect of inorganic minerals on liquefaction reactivity and the effect of hydrofluoric acid (HF) treatment on organic molecular structure of coals were studied by demineralization of low-rank coals in HCl or HF solution. In experiment, Taiheiyo coal specimen was deashed in HCl solution at 25-70{degree}C for 6 hours while agitating, and in addition, deashed in HF solution. Hydrogenolysis of the deashed coal specimen was conducted using tetralin or methylnaphthalene as solvent under initial hydrogen pressure of 1.96MPa at reaction temperature of 693K for 60min. The experimental results are as follows. The ash content of Taiheiyo coal hardly offers catalysis in hydrogenolysis reaction. Carboxyl group increases in demineralization of coal because of breakage of bridged bonds. Organic structure of coal changes by demineralization in dense HF solution. Change in organic structure of coal by demineralization in dense HF solution is dependent on treatment temperature. 2 refs., 4 figs., 1 tab.

  7. Thermal effects from the release of selenium from a coal combustion during high-temperature processing: a review.

    Science.gov (United States)

    Hu, Jianjun; Sun, Qiang; He, Huan

    2018-04-11

    The release of selenium (Se) during coal combustion can have serious impacts on the ecological environment and human health. Therefore, it is very important to study the factors that concern the release of Se from coal combustion. In this paper, the characteristics of the release of Se from coal combustion, pyrolysis, and gasification of different coal species under different conditions are studied. The results show that the amount of released Se increases at higher combustion temperatures. There are obvious increases in the amount of released Se especially in the temperature range of 300 to 800 °C. In addition, more Se is released from the coal gasification than coal combustion process, but more Se is released from coal combustion than pyrolysis. The type of coal, rate of heating, type of mineral ions, and combustion atmosphere have different effects on the released percentage of Se. Therefore, having a good understanding of the factors that surround the release of Se during coal combustion, and then establishing the combustion conditions can reduce the impacts of this toxic element to humans and the environment.

  8. The UNDP/World Bank monitoring program on small scale biomass gasifiers (BTG's experience on tar measurements)

    Energy Technology Data Exchange (ETDEWEB)

    Knoef, H.A.M. [Biomass Technology Group BTG, Enschede (Netherlands)

    2000-07-01

    By the time that small-scale biomass gasifiers were 'rediscovered' and promoted for use in developing countries (1970s), UNDP and the World Bank were well aware of the pitfalls of previous attempts to diffuse decentralized energy technologies. Therefore they decided to initiate a technology assessment programme before endorsing and/or stimulating a widespread gasifier introduction programme in developing countries. On July 1, 1983, the UNDP/WB worldwide Small-scale biomass gasifier monitoring was initiated, which was to {sup c}ollect uniform data on the actual field performance, economics, safety and public acceptability of biomass gasifiers currently operating in developing countries{sup .} For the UNDP/WB program BTG developed a tar measuring protocol which was used at twenty gasifiers worldwide (Indonesia, Philippines, Brazil, Mali, Seychelles, Vanuatu and Burundi). Other parameters monitored include pressure and temperatures at various spots, gasflow, fuel consumption, lubrication oil analyses, gas-composition analyses, emission measurements. The seven year programme showed that most of donor funded projects failed, mainly because there was not sufficient commitment from involved parties. National programs on the utilization of loca available biomass resources mostly failed because the fuel did not suit the requirements of gasifier reactor. In case of proper project design/set-up most of the small scale biomass gasifiers operated without major problems. Examples of such projects are the ones in Balong and Majalengka (Indonesia) Onesua (Vanuatu), Espara Feliz (Brazil) and Dogofiry (Mali). A motivated team of technicians, operators, managers is one the most important items within this respect. Most of the heat gasifiers are installed commercially and are much more successful compared to the subsidized power gasifiers. Local manufactured gasifiers are generally constructed of low quality materials causing frequent technical problems. However, locally

  9. Improvements relating to the low temperature carbonisation of coal, shale, and other suitable fuels

    Energy Technology Data Exchange (ETDEWEB)

    Hackford, J E

    1930-03-10

    In the low-temperature carbonization of coal, shale, and other suitable fuel is interposed between the fuel to be carbonized and the container, conveyor, grate, or other surface or surfaces with which the fuel normally contacts during the heat treatment. A medium decomposes during the said heat treatment, to produce a dry carbon at the surface or surfaces contacted without passing through an intermediate plastic or liquid phase during decomposition.

  10. Performance Evaluation of Throatless Gasifier Using Pine Needles as a Feedstock for Power Generation

    Directory of Open Access Journals (Sweden)

    Dhaundiyal Alok

    2016-03-01

    Full Text Available This paper deals with the performance evaluation of a throatless gasifier TG-SI-10E. Evaluation of the throatless gasifier was done in three streams, which were the thermal, design and economic aspects. It was tested with pine needles, derived from the Himalayan chir pine (Pinus roxburghii. A non-isokinetic sampling technique was used for measuring the tar and dust contents. The carbon dioxide and carbon monoxide emission at the exhaust of engine was in the range of 12.8% and 0.1-0.5% respectively. The maximum temperature of producer gas measured at the outlet of the gasifier was 505 °C. The specific biomass consumption rate of pine needles was calculated to be 1.595 kg/kWh (electrical. Specific gasification rate for the given design was found to be 107 kg/m2h. Economic evaluation was based on direct tax incidence.

  11. Simulation of the gasification of animal wastes in a dual gasifier using Aspen Plus®

    International Nuclear Information System (INIS)

    Fernandez-Lopez, M.; Pedroche, J.; Valverde, J.L.; Sanchez-Silva, L.

    2017-01-01

    Highlights: • The gasification of manure was evaluated using the software Aspen Plus®. • Composition and LHV of the obtained syngas depends on the operating conditions. • CO 2 net emissions for the steam and CO 2 gasification processes were calculated. • Manure steam gasification can be used as feedstock for Fischer-Tropsch. • Manure CO 2 gasification lead to a syngas suitable for energy production. - Abstract: The gasification of an animal waste biomass (manure) in a dual gasifier was studied using the software Aspen Plus®. For this purpose, a model based on a Gibbs free energy reactor was considered. Effects of the gasification temperature, the gasifying/biomass ratio and the use of steam and CO 2 as the gasifying agents on the composition and the low heating value (LHV) of the produced syngas were evaluated. In this sense, the H 2 /CO ratio and the LHV were the parameters calculated to stablish the best operating conditions for the production of either hydrocarbons via Fischer-Tropsch or energy. Furthermore, the CO 2 net emissions generated by the gasification process were also important in the selection of the best operating conditions from an environmental point of view. The obtained results showed that for both gasifying agents the H 2 and CO production was favoured at high temperatures whereas the production of CH 4 and CO 2 was favoured at low ones. On the other hand, the H 2 production was higher when steam was used as the gasifying agent and the formation of CO was enhanced when CO 2 was considered as gasification agent. An increase of the gasifying agent/biomass ratio had a negatively influence on the production of CH 4 , leading to a decrease of the LHV. Therefore, steam as the gasifying agent and high temperatures favoured the obtaining of a syngas suitable for the Fischer-Tropsch process whereas CO 2 and low gasification temperatures enhanced a syngas with a high LHV which could be used for energy production. Finally, the net CO 2

  12. Coal ash fusion temperatures - new characterization techniques and implications for slagging and fouling

    Energy Technology Data Exchange (ETDEWEB)

    Wall, T.F.; Creelman, R.A.; Gupta, R.P.; Gupta, S.K.; Coin, C.; Lowe, A. [University of Newcastle, Newcastle, NSW (Australia). CRC for Black Coal Utilisation

    1998-09-01

    The ash fusion test (AFT) is the accepted test for the propensity of coal ash to slag in the furnace. The well-documented shortcomings of this technique for estimating the fusion temperature of coal ash are its subjective nature and poor accuracy. Alternative measurements based on the shrinkage and electrical conductivity of heating samples are therefore examined here with laboratory ash prepared at about 800{degree}C in crucibles, as well as combustion ash samples from power stations. Sensitive shrinkage measurements indicate temperatures of rapid change which correspond to the formation of liquid phases that can be identified on ternary phase diagrams. The existence and extent of formation of these phases, as quantified by the magnitude of `peaks` in the test, provide alternative ash fusion temperatures. The peaks from laboratory ashes and corresponding combustion ashes derived from the same coals show clear differences which may be related to the evaporation of potassium during combustion and the reactions of the mineral residues to form combustion ash. A preliminary evaluation of data from nine power stations indicates that shrinkage measurements can provide an alternative approach to characterizing slagging. 15 refs., 9 figs., 2 tabs.

  13. Coal fly ash utilization: Low temperature sintering of wall tiles

    International Nuclear Information System (INIS)

    Chandra, Navin; Sharma, Priya; Pashkov, G.L.; Voskresenskaya, E.N.; Amritphale, S.S.; Baghel, Narendra S.

    2008-01-01

    We present here a study of the sintering of fly ash and its mixture with low alkali pyrophyllite in the presence of sodium hexa meta phosphate (SHMP), a complex activator of sintering, for the purpose of wall tile manufacturing. The sintering of fly ash with SHMP in the temperature range 925-1050 deg. C produces tiles with low impact strength; however, the incremental addition of low alkali pyrophyllite improves impact strength. The impact strength of composites with ≥40% (w/w) pyrophyllite in the fly ash-pyrophyllite mix satisfies the acceptable limit (19.6 J/m) set by the Indian Standards Institute for wall tiles. Increasing the pyrophyllite content results in an increase in the apparent density of tiles, while shrinkage and water absorption decrease. The strength of fly ash tiles is attributed to the formation of a silicophosphate phase; in pyrophyllite rich tiles, it is attributed to the formation of a tridymite-structured T-AlPO 4 phase. Scanning electron micrographs show that the reinforcing rod shaped T-AlPO 4 crystals become more prominent as the pyrophyllite content increases in the sintered tiles

  14. Gasifier selection, design and gasification of oil palm fronds with preheated and unheated gasifying air.

    Science.gov (United States)

    Guangul, Fiseha M; Sulaiman, Shaharin A; Ramli, Anita

    2012-12-01

    Oil palm frond biomass is abundantly available in Malaysia, but underutilized. In this study, gasifiers were evaluated based on the available literature data and downdraft gasifiers were found to be the best option for the study of oil palm fronds gasification. A downdraft gasifier was constructed with a novel height adjustment mechanism for changing the position of gasifying air and steam inlet. The oil palm fronds gasification results showed that preheating the gasifying air improved the volumetric percentage of H(2) from 8.47% to 10.53%, CO from 22.87% to 24.94%, CH(4) from 2.02% to 2.03%, and higher heating value from 4.66 to 5.31 MJ/Nm(3) of the syngas. In general, the results of the current study demonstrated that oil palm fronds can be used as an alternative energy source in the energy diversification plan of Malaysia through gasification, along with, the resulting syngas quality can be improved by preheating the gasifying air. Copyright © 2012 Elsevier Ltd. All rights reserved.

  15. Low-rank coal research

    Energy Technology Data Exchange (ETDEWEB)

    Weber, G. F.; Laudal, D. L.

    1989-01-01

    This work is a compilation of reports on ongoing research at the University of North Dakota. Topics include: Control Technology and Coal Preparation Research (SO{sub x}/NO{sub x} control, waste management), Advanced Research and Technology Development (turbine combustion phenomena, combustion inorganic transformation, coal/char reactivity, liquefaction reactivity of low-rank coals, gasification ash and slag characterization, fine particulate emissions), Combustion Research (fluidized bed combustion, beneficiation of low-rank coals, combustion characterization of low-rank coal fuels, diesel utilization of low-rank coals), Liquefaction Research (low-rank coal direct liquefaction), and Gasification Research (hydrogen production from low-rank coals, advanced wastewater treatment, mild gasification, color and residual COD removal from Synfuel wastewaters, Great Plains Gasification Plant, gasifier optimization).

  16. Effects of atmospheric gas composition and temperature on the gasification of coal in hot briquetting carbon composite iron ore

    Energy Technology Data Exchange (ETDEWEB)

    Ueki, Y.; Kanayama, M.; Maeda, T.; Nishika, K.; Shimizu, M. [Kyushu University, Fukuoka (Japan). Dept. of Materials Science & Engineering

    2007-01-15

    The gasification behavior of carbon composite iron ore produced by hot briquetting process was examined under various gas atmospheres such as CO-N{sub 2}, CO{sub 2}-N, and CO-CO{sub 2} at various temperatures. The gasification of coal was affected strongly by atmospheric gas concentration and reaction temperature. Kinetic analysis in various gas atmospheres was carried out by using the first order reaction model, which yields the straight line relation between reaction rate constants for the gasification of coal and the gas concentration. Therefore, reaction rate constants for the gasification of coal in CO-CO{sub 2}-N{sub 2} gas atmosphere were derived.

  17. Modeling of flow conditions in down draft gasifiers using tin film models

    DEFF Research Database (Denmark)

    Jensen, Torben Kvist; Gøbel, Benny; Henriksen, Ulrik Birk

    2003-01-01

    In order to examine how an inhomogeneous char bed affects the gas flow through the bed, a dynamic model have been developed to describe the flow distribution in a down draft gasifier. The gas flow distribution through the bed was determined using a thin film model approach. The temperatures...

  18. Dynamic simulation of a low-temperature rectification Column as part of an IGCC power plant

    Energy Technology Data Exchange (ETDEWEB)

    Hanke, R. [Leipzig University of Applied Sciences, Department of Mechanical and Energy Engineering, P.O. Box 300066, D-04251 Leipzig (Germany); Hannemann, F. [Siemens AG - Power Generation, PG CTET, P.O. Box 3220, D-91050 Erlangen (Germany); Sundmacher, K. [Max Planck Institute of Dynamics of Complex Technical Systems, Sandtorstrasse 1, D-39106 Magdeburg (Germany); Otto-von-Guericke University Magdeburg, Faculty of Process and Systems Engineering, P.O. Box 4120, D-39106 Magdeburg (Germany)

    2003-11-01

    IGCC plants offer the opportunity to utilize fossil energy sources, like coal or heavy refinery residues, to satisfy increasing energy demand while considering strict environmental constraints. Such a plant consists of a combined power cycle, a fuel gasifier with downstream fuel gas conditioning and an air separation unit (ASU), where the oxygen required for gasification is produced. The low-temperature rectification column as the core of the ASU strongly affects the transient behavior of the system. (Abstract Copyright [2003], Wiley Periodicals, Inc.)

  19. Study on the Low-Temperature Oxidation Law in the Co-Mining Face of Coal and Oil Shale in a Goaf—A Case Study in the Liangjia Coal Mine, China

    Directory of Open Access Journals (Sweden)

    Gang Wang

    2018-01-01

    Full Text Available The low-temperature oxidation law of coal and rock mass is the basis to study spontaneous combustion in goafs. In this paper, the low-temperature oxidation laws of coal, oil shale, and mixtures of coal and oil shale were studied by using laboratory programmed heating experiments combined with a field beam tube monitoring system. The results from the programmed heating experiments showed that the heat released from oil shale was less than that from coal. Coal had a lower carbon monoxide (CO-producing temperature than oil shale, and the mixture showed obvious inhibiting effects on CO production with an average CO concentration of about 38% of that for coal. Index gases were selected in different stages to determine the critical turning point temperature for each stage. The field beam tube monitoring system showed that the temperature field of the 1105 co-mining face of coal and oil shale in the goaf of the Liangjia Coal Mine presented a ladder-like distribution, and CO concentration was the highest for coal and lower for the mixture of coal and oil shale, indicating that the mixture of coal with oil shale had an inhibiting effect on CO production, consistent with the results from the programmed heating experiments.

  20. Developments in modelling and simulation of coal gasification

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2014-02-01

    In recent years, the considerable increase in the price of crude oil and natural gas and concerns about their security of supply focused attention on whether fuel for power production and feedstocks for the chemical industry could be obtained from the gasification of coal. The need to reduce greenhouse gas emissions has enhanced the prospects of power generation from Integrated Gasification Combined Cycle (IGCC) plant. However, the higher capital costs and concerns about reliability and availability of IGCC plant have limited their market penetration. The coal gasifier has been a significant source of operational issues. A thorough understanding of the processes occurring in a gasifier is essential both for addressing existing causes of gasifier unavailability and improving designs for the future. Many complex processes take place in a gasifier and developing models of gasifiers results in a greater insight into these processes. Computational models in conjunction with plant data can be used to evaluate gasifier operation, solve operational problems, probe new designs and provide performance data for commercial scale-up. This report has surveyed models which are currently available for modelling gasifiers. The report contains a brief description of the three types of gasifiers which are most commonly used. The models available for each type of gasifier are considered. Insight gained by modelling has advanced the design of gasifiers and can improve gasifier performance. In some cases, the results have been compared with plant data and it has been possible to choose model inputs to give reasonable fit with the measured data. However, there are fewer examples where modelling has directly solved operational problems.

  1. Catalysis of metal-clay intercalation compound in the low temperature coal hydrogasification

    Energy Technology Data Exchange (ETDEWEB)

    Fuda, Kiyoshi; Kimura, Mitsuhiko; Miyamoto, Norimitsu; Matsunaga, Toshiaki

    1986-10-23

    Focusing the hydrogenating methanation by gaseous phase catalytic reactions of low temperature volatile components, the catalytic effects of Ni metal and the effects of carriers having sensitive effects on the catalytic activities of Ni metal were studied. Sample coals were prepared from Shin-Yubari coal, and Ni hydride-montmorillonite complex catalysts and the catalysts produced by carring Ni nitrate on alumina and burning in hydrogen gas flows were prepared. The hydrogasification were carried out in a reaction tube. As a result, the montmorillonite-Ni compounds catalysts had high catalitic effects and high conversion ratio of 90% or more in the low temperature coal gasification. The catalitic effects of carried Ni metal strongly depended on the carrier substances, and the rank of effects for the carriers was montmorillonite>zeorite>TiO/sub 2/>alpha-Al/sub 2/O/sub 3/>MgO>SiO/sub 2/=gamma-Al/sub 2/O/sub 3/. (3 figs, 3 tabs, 3 refs)

  2. Coal waste slurries as a fuel for integrated gasification combined cycle plants

    Directory of Open Access Journals (Sweden)

    Lutynski Marcin A.

    2016-01-01

    Full Text Available The article summarizes recent development in integrated gasification combined cycle technology and lists existing and planned IGCC plants. A brief outlook on the IGCC gasification technology is given with focus on entrained-flow gasifiers where the low-quality coal waste slurry fuel can be used. Desired properties of coal and ash for entrained-flow gasifiers are listed. The coal waste slurries, which were deposited at impoundments in Upper Silesian Coal Basin, were considered as a direct feed for such gasifiers. The average ash content, moisture content and lower heating value were analysed and presented as an average values. Entrained-flow commercial gasifiers can be considered as suitable for the coal slurry feed, however the ash content of coal slurries deposited in impoundments is too high for the direct use as the feed for the gasifiers. The moisture content of slurries calculated on as received basis meets the requirements of entrained-flow slurry feed gasifiers. The content of fines is relatively high which allow to use the slurries in entrained-flow gasifiers.

  3. Moderate temperature gas purification system: Application to high calorific coal-derived fuel

    Energy Technology Data Exchange (ETDEWEB)

    Kobayashi, M.; Shirai, H.; Nunokawa, M. [Central Research Institute of Electric Power Industry, Kanagawa (Japan)

    2008-01-15

    Simultaneous removal of dust, alkaline and alkaline-earth metals, halides and sulfur compounds is required to enlarge application of coal-derived gas to the high-temperature fuel cells and the fuel synthesis through chemical processing. Because high calorific fuel gas, such as oxygen-blown coal gas, has high carbon monoxide content, high-temperature (above 450{sup o}C) gas purification system is always subjected to the carbon deposition. We suggest moderate temperature (around 300{sup o}C) operation of the gas purification system to avoid the harmful disproportionation reaction and efficient removal of the various contaminants. Because the reaction rate is predominant to the performance of contaminant removal in the moderate temperature gas purification system, we evaluated the chemical removal processes; performance of the removal processes for halides and sulfur compounds was experimentally evaluated. The halide removal process with sodium aluminate sorbent had potential performance at around 300{sup o}C. The sulfur removal process with zinc ferrite sorbent was also applicable to the temperature range, though the reaction kinetics of the sorbent is essential to be approved.

  4. Moderate temperature gas purification system: application to high calorific coal derived fuel

    Energy Technology Data Exchange (ETDEWEB)

    M. Kobayashi; H. Shirai; M. Nunokawa [Central Research Institute of Electric Power Industry (CRIEPI), Kanagawa (Japan)

    2005-07-01

    Simultaneous removal of dust, alkaline and alkaline-earth metals, halides and sulfur compounds is required to enlarge application of coal-derived gas to the high temperature fuel cells and the fuel synthesis through chemical processing. Because high calorific fuel gas, such as oxygen-blown coal gas, has high carbon monoxide content, high temperature gas purification system is always subjected to the carbon deposition and slippage of contaminant of high vapor pressure. It was suggested that moderate temperature operation of the gas purification system is applied to avoid the harmful disproportionation reaction and efficient removal of the various contaminants. To establish the moderate temperature gas purification system, the chemical-removal processes where the reaction rate is predominant to the performance of contaminant removal should be evaluated. Performance of the removal processes for halides and sulfur compounds were experimentally evaluated. The halide removal process with sodium based sorbent had potential good performance at around 300{sup o}C. The sulfur removal process was also applicable to the temperature range, although the improvement of the sulfidation reaction rate is considered to be essential. 11 refs., 8 figs., 1 tab.

  5. Carbon formation and metal dusting in advanced coal gasification processes

    Energy Technology Data Exchange (ETDEWEB)

    DeVan, J.H.; Tortorelli, P.F.; Judkins, R.R.; Wright, I.G.

    1997-02-01

    The product gases generated by coal gasification systems contain high concentrations of CO and, characteristically, have relatively high carbon activities. Accordingly, carbon deposition and metal dusting can potentially degrade the operation of such gasifier systems. Therefore, the product gas compositions of eight representative gasifier systems were examined with respect to the carbon activity of the gases at temperatures ranging from 480 to 1,090 C. Phase stability calculations indicated that Fe{sub 3}C is stable only under very limited thermodynamic conditions and with certain kinetic assumptions and that FeO and Fe{sub 0.877}S tend to form instead of the carbide. As formation of Fe{sub 3}C is a necessary step in the metal dusting of steels, there are numerous gasifier environments where this type of carbon-related degradation will not occur, particularly under conditions associated with higher oxygen and sulfur activities. These calculations also indicated that the removal of H{sub 2}S by a hot-gas cleanup system may have less effect on the formation of Fe{sub 3}C in air-blown gasifier environments, where the iron oxide phase can exist and is unaffected by the removal of sulfur, than in oxygen-blown systems, where iron sulfide provides the only potential barrier to Fe{sub 3}C formation. Use of carbon- and/or low-alloy steels dictates that the process gas composition be such that Fe{sub 3}C cannot form if the potential for metal dusting is to be eliminated. Alternatively, process modifications could include the reintroduction of hydrogen sulfide, cooling the gas to perhaps as low as 400 C and/or steam injection. If higher-alloy steels are used, a hydrogen sulfide-free gas may be processed without concern about carbon deposition and metal dusting.

  6. Development of coal partial hydropyrolysis process

    Energy Technology Data Exchange (ETDEWEB)

    Hideaki Yabe; Takafumi Kawamura; Kohichiroh Gotoh; Akemitsu Akimoto [Nippon Steel Corporation, Chiba (Japan)

    2005-07-01

    Coal partial hydropyrolysis process aims at co-production of high yield of light oil such as BTX and naphthalene and synthesis gas from a low rank coal under a mild hydropyrolysis condition. The characteristic of this process is in the two-staged entrained hydropyrolysis reactor composed of the reformer and gasifier. This reactor arrangement gives us high heat efficiency of this process. So far, in order to evaluate the process concept a small-scale basic experiment and a 1t/day process development unit study were carried out. The experimental results showed that coal volatiles were partially hydrogenated to increase the light oil and hydrocarbon gases at the condition of partial hydropyrolysis such as pressure of 2-3MPa, temperature of 700-900{sup o}C and hydrogen concentration of 30-50%. This process has a possibility of producing efficiently and economically liquid and gas products as chemicals and fuel for power generation. As a further development in the period of 2003 to 2008, a 20t/day pilot plant study named ECOPRO (efficient co-production with coal flash hydropyrolysis technology) has been started to establish the process technologies for commercialization. 12 refs., 6 figs., 3 tabs.

  7. MINIMIZATION OF CARBON LOSS IN COAL REBURNING

    International Nuclear Information System (INIS)

    Lissianski, Vitali V.; Loc Ho; Maly, Peter M.; Zamansky, Vladimir M.

    2002-01-01

    This project develops Fuel-Flexible Reburning (FFR), which combines conventional reburning and Advanced Reburning (AR) technologies with an innovative method of delivering coal as the reburning fuel. The FFR can be retrofit to existing boilers and can be configured in several ways depending on the boiler, coal characteristics, and NO x control requirements. Fly ash generated by the technology will be a saleable byproduct for use in the cement and construction industries. FFR can also reduce NO x by 60%-70%, achieving an emissions level of 0.15 lb/10 6 Btu in many coal-fired boilers equipped with Low NO x Burners. Total process cost is expected to be one third to one half of that for Selective Catalytic Reduction (SCR). Activities during reporting period included design, manufacture, assembly, and shake down of the coal gasifier and pilot-scale testing of the efficiency of coal gasification products in FFR. Tests were performed in a 300 kW Boiler Simulator Facility. Several coals with different volatiles content were tested. Data suggested that incremental increase in the efficiency of NO x reduction due to the gasification was more significant for less reactive coals with low volatiles content. Experimental results also suggested that the efficiency of NO x reduction in FFR was higher when air was used as a transport media. Up to 14% increase in the efficiency of NO x reduction in comparison with that of basic reburning was achieved with air transport. Temperature and residence time in the gasification zone also affected the efficiency of NO x reduction

  8. The Influence Of Calcite On The Ash Flow Temperature For Semi-Anthracite Coal From Donbas District

    Directory of Open Access Journals (Sweden)

    Čarnogurská Mária

    2014-12-01

    Full Text Available This paper presents the results of research focused on the lowering of ash flow temperature at semianthracite coal from Donbas district by means of additive (calcite dosing. Ash fusion temperatures were set for two coal samples (A, B and for five various states (samples of ash without any additives, with 1%, with 3%, with 5% and with 7% of the additive in total. The macroscopicphotographic method was used for identifying all specific temperatures. Obtained outputs prove that A type coal has a lower value of sphere temperature than B type coal in the whole scope of percentage representation of the additive. The flow temperature dropped in total from 1489 °C to 1280 °C, i.e. by 14% during the test of coal of type A with 7% of the additive; while it was near 10% for coal of type B (from 1450 °C to 1308 °C. Numerical simulations of the process showed that it is not effective to add an additive with a grain size lower than 280 μm by means of wastevapour burners.

  9. Report on results of research. Basic studies on characteristics of coal char gasification under pressure; Sekitan char no kaatsuka ni okeru gas ka tokuseino kiso kenkyu seika hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1981-03-01

    This paper explains basic studies on characteristics of coal char gasification under pressure. Hydro-gasification of coal needs as a gasifying agent a large amount of hydrogen, which is effectively produced by the water gasification of exhaust unreacted residual char. In fiscal 1975, gasification was tested on Taiheiyo coal carbonized char by an atmospheric fluidized gasifier of 28 mm bore. In fiscal 1976, experiment was conducted under pressure by fully improving the auxiliary safety equipment. The char and gas yield increased with higher pressure in pressurized carbonization by an autoclave. In fiscal 1977, clinker was successfully prevented by using quartz sand for a fluidized medium. In fiscal 1978, two-stage continuous gasification was examined. In fiscal 1979, correlation was determined between operation factors such as gasification pressure, temperature, etc., and clinker formation/char reactivity. An experiment was conducted for particle pop-out using a pressurized fluidized bed of 100 mm inner diameter, with the pop-out quantity found to be proportional to the 0.38th power of a pressure. A high pressure fluidized gasifier was built having a char processing capacity of 1 t/day, 20 atmospheric pressure, and an inner diameter of 100 mm. In fiscal 1980, this device was continuously operated, elucidating problems for the practicability. (NEDO)

  10. Temperature induced development of porous structure of bituminous coal chars at high pressure

    Directory of Open Access Journals (Sweden)

    Natalia Howaniec

    2016-01-01

    Full Text Available The porous structure of chars affects their reactivity in gasification, having an impact on the course and product distribution of the process. The shape, size and connections between pores determine the mechanical properties of chars, as well as heat and mass transport in thermochemical processing. In the study the combined effects of temperature in the range of 973–1273 °K and elevated pressure of 3 MPa on the development of porous structure of bituminous coal chars were investigated. Relatively low heating rate and long residence time characteristic for the in-situ coal conversion were applied. The increase in the temperature to 1173 °K under pressurized conditions resulted in the enhancement of porous structure development reflected in the values of the specific surface area, total pore volume, micropore area and volume, as well as ratio of the micropore volume to the total pore volume. These effects were attributed to the enhanced vaporization and devolatilization, as well as swelling behavior along the increase of temperature and under high pressure, followed by a collapse of pores over certain temperature value. This proves the strong dependence of the porous structure of chars not only on the pyrolysis process conditions but also on the physical and chemical properties of the parent fuel.

  11. Uncertainty Quantification Analysis of Both Experimental and CFD Simulation Data of a Bench-scale Fluidized Bed Gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Shahnam, Mehrdad [National Energy Technology Lab. (NETL), Morgantown, WV (United States). Research and Innovation Center, Energy Conversion Engineering Directorate; Gel, Aytekin [ALPEMI Consulting, LLC, Phoeniz, AZ (United States); Subramaniyan, Arun K. [GE Global Research Center, Niskayuna, NY (United States); Musser, Jordan [National Energy Technology Lab. (NETL), Morgantown, WV (United States). Research and Innovation Center, Energy Conversion Engineering Directorate; Dietiker, Jean-Francois [West Virginia Univ. Research Corporation, Morgantown, WV (United States)

    2017-10-02

    that the predicted syngas composition is strongly affected not only by the steam-to-oxygen ratio (which was observed in experiments as well) but also by variation in the coal flow rate and particle diameter (which was not observed in experiments). The carbon monoxide mole fraction is underpredicted at lower steam-to-oxygen ratios and overpredicted at higher steam-to-oxygen ratios. The opposite trend is observed for the carbon dioxide mole fraction. These discrepancies are attributed to either excessive segregation of the phases that leads to the fuel-rich or -lean regions or alternatively the selection of reaction models, where different reaction models and kinetics can lead to different syngas compositions throughout the gasifier. To improve quality of numerical models used, the effect that uncertainties in reaction models for gasification, char oxidation, carbon monoxide oxidation, and water gas shift will have on the syngas composition at different grid resolution, along with bed temperature were investigated. The global sensitivity analysis showed that among various reaction models employed for water gas shift, gasification, char oxidation, the choice of reaction model for water gas shift has the greatest influence on syngas composition, with gasification reaction model being second. Syngas composition also shows a small sensitivity to temperature of the bed. The hydrodynamic behavior of the bed did not change beyond grid spacing of 18 times the particle diameter. However, the syngas concentration continued to be affected by the grid resolution as low as 9 times the particle diameter. This is due to a better resolution of the phasic interface between the gases and solid that leads to stronger heterogeneous reactions. This report is a compilation of three manuscripts published in peer-reviewed journals for the series of studies mentioned above.

  12. Experimental and computational studies on a gasifier based stove

    International Nuclear Information System (INIS)

    Varunkumar, S.; Rajan, N.K.S.; Mukunda, H.S.

    2012-01-01

    Highlights: ► A simple method to calculate the fraction of HHC was devised. ► η g for stove is same as that of a downdraft gasifier. ► Gas from stove contains 5.5% of CH 4 equivalent of HHC. ► Effect of vessel size on utilization efficiency brought out clearly. ► Contribution of radiative heat transfer from char bed to efficiency is 6%. - Abstract: The work reported here is concerned with a detailed thermochemical evaluation of the flaming mode behaviour of a gasifier based stove. Determination of the gas composition over the fuel bed, surface and gas temperatures in the gasification process constitute principal experimental features. A simple atomic balance for the gasification reaction combined with the gas composition from the experiments is used to determine the CH 4 equivalent of higher hydrocarbons and the gasification efficiency (η g ). The components of utilization efficiency, namely, gasification–combustion and heat transfer are explored. Reactive flow computational studies using the measured gas composition over the fuel bed are used to simulate the thermochemical flow field and heat transfer to the vessel; hither-to-ignored vessel size effects in the extraction of heat from the stove are established clearly. The overall flaming mode efficiency of the stove is 50–54%; the convective and radiative components of heat transfer are established to be 45–47 and 5–7% respectively. The efficiency estimates from reacting computational fluid dynamics (RCFD) compare well with experiments.

  13. Computer simulation of a downdraft wood gasifier for tea drying

    Energy Technology Data Exchange (ETDEWEB)

    Jayah, T.H.; Lu Aye; Fuller, R.J.; Stewart, D.F. [University of Melbourne, Victoria (Australia). International Technologies Centre, Department of Civil and Environmental Engineering

    2003-10-01

    A gasifier has been fabricated on Sri Lanka for the tea industry, but there is a lack of knowledge of the effect of certain key operating parameters and design features on its performance. Experimental testing of the design under various conditions has produced data that has been used to calibrate a computer program, developed to investigate the impact of those parameters and features on conversion efficiency. The program consists of two sub-models of the pyrolysis and gasification zones, respectively. The pyrolysis sub-model has been used to determine the maximum temperature and the composition of the gas entering the gasification zone. The gasification zone sub-model has been calibrated using data gathered from the experiments. It was found that a wood chip size of 3-5 cm with a moisture content below 15% (d.b.) should be used in this gasifier. Feed material with a fixed carbon content of higher than 30% and heat losses of more than 15% should be avoided. For the above parameters, the gasification zone should be 33 cm long to achieve an acceptable conversion efficiency. (author)

  14. PNNL Coal Gasification Research

    Energy Technology Data Exchange (ETDEWEB)

    Reid, Douglas J.; Cabe, James E.; Bearden, Mark D.

    2010-07-28

    This report explains the goals of PNNL in relation to coal gasification research. The long-term intent of this effort is to produce a syngas product for use by internal Pacific Northwest National Laboratory (PNNL) researchers in materials, catalysts, and instrumentation development. Future work on the project will focus on improving the reliability and performance of the gasifier, with a goal of continuous operation for 4 hours using coal feedstock. In addition, system modifications to increase operational flexibility and reliability or accommodate other fuel sources that can be used for syngas production could be useful.

  15. Properties and effects of remaining carbon from waste plastics gasifying on iron scale reduction.

    Science.gov (United States)

    Zhang, Chongmin; Chen, Shuwen; Miao, Xincheng; Yuan, Hao

    2011-06-01

    The carbonous activities of three kinds of carbon-bearing materials gasified from plastics were tested with coal coke as reference. The results showed that the carbonous activities of these remaining carbon-bearing materials were higher than that of coal-coke. Besides, the fractal analyses showed that the porosities of remaining carbon-bearing materials were higher than that of coal-coke. It revealed that these kinds of remaining carbon-bearing materials are conducive to improve the kinetics conditions of gas-solid phase reaction in iron scale reduction. Copyright © 2011 The Research Centre for Eco-Environmental Sciences, Chinese Academy of Sciences. Published by Elsevier B.V. All rights reserved.

  16. Oxy-fuel combustion of millimeter-sized coal char: Particle temperatures and NO formation

    DEFF Research Database (Denmark)

    Brix, Jacob; Navascués, Leyre Gómez; Nielsen, Joachim Bachmann

    2013-01-01

    In this work, differences in particle temperature and NO yield during char oxidation in O2/N2 and O2/CO2 atmospheres, respectively, have been examined. A laboratory scale fixed bed reactor, operated isothermally at 1073 K, was used for combustion of millimeter-sized lignite and bituminous coal char...... increased with mass loading, by as much as 700 K above the furnace set point. The formation of NO from lignite char was not influenced by the change from N2 to CO2 whereas the NO yield from bituminous coal char was considerably lower in O2/CO2 compared O2/N2. For both chars the conversion to NO decreased...... as the O2 concentration or the particle size increased. However, for the bituminous coal char, a peak in NO yield was observed at an intermediate particle size of 0.1–0.2 g. The differences in the effect of gas atmosphere, O2 concentration, and particle mass on the NO yield from oxidation of bituminous...

  17. Low temperature combustion of organic coal-water fuel droplets containing petrochemicals while soaring in a combustion chamber model

    Directory of Open Access Journals (Sweden)

    Valiullin Timur R.

    2017-01-01

    Full Text Available The paper examines the integral characteristics (minimum temperature, ignition delay times of stable combustion initiation of organic coal-water fuel droplets (initial radius is 0.3-1.5 mm in the oxidizer flow (the temperature and velocity varied in ranges 500-900 K, 0.5-3 m/s. The main components of organic coal-water fuel were: brown coal particles, filter-cakes obtained in coal processing, waste engine, and turbine oils. The different modes of soaring and ignition of organic coal-water fuel have been established. The conditions have been set under which it is possible to implement the sustainable soaring and ignition of organic coal-water fuel droplets. We have compared the ignition characteristics with those defined in the traditional approach (based on placing the droplets on a low-inertia thermocouple junction into the combustion chamber. The paper shows the scale of the influence of heat sink over the thermocouple junction on ignition inertia. An original technique for releasing organic coal-water fuel droplets to the combustion chamber was proposed and tested. The limitations of this technique and the prospects of experimental results for the optimization of energy equipment operation were also formulated.

  18. Water Redistribution, Temperature Change and CO2 Diffusion of Reconstruction Soil Profiles Filled with Gangue in Coal Mining Areas

    Science.gov (United States)

    Wang, S.; Zhan, H.; Chen, X.; Hu, Y.

    2017-12-01

    There were a great many projects of reconstruction soil profile filled with gangue to restore ecological environment and land resources in coal mining areas. A simulation experimental system in laboratory was designed for studying water transport and gas-heat diffusion of the reconstruction soil as to help the process of engineering and soil-ripening technology application. The system could be used for constantly measuring soil content, temperature and soil CO2 concentration by laid sensors and detectors in different depth of soil column. The results showed that soil water infiltration process was slowed down and the water-holding capacity of the upper soil was increased because of good water resistance from coal gangue layer. However, the water content of coal gangue layer, 10% approximately, was significantly lower than that of topsoil for the poor water-holding capacity of gangue. The temperature of coal gangue layer was also greater than that of soil layer and became easily sustainable temperature gradient under the condition with heating in reconstruction soil due to the higher thermal diffusivity from gangue, especially being plenty of temperature difference between gangue and soil layers. The effects of heated from below on topsoil was small, which it was mainly influenced from indoor temperature in the short run. In addition, the temperature changing curve of topsoil is similar with the temperature of laboratory and its biggest fluctuation range was for 2.89°. The effects of aerating CO2 from column bottom on CO2 concentration of topsoil soil was also very small, because gas transport from coal gangue layers to soil ones would easily be cut off as so to gas accumulated below the soil layer. The coal gangue could have a negative impact on microbial living environment to adjacent topsoil layers and declined microorganism activities. The effects of coal gangue on topsoil layer were brought down when the cove soil thickness was at 60 cm. And the influences

  19. Apparatus and method for direct measurement of coal ash sintering and fusion properties at elevated temperatures and pressures

    Science.gov (United States)

    Khan, M. Rashid

    1990-01-01

    A high-pressure microdilatometer is provided for measuring the sintering and fusion properties of various coal ashes under the influence of elevated pressures and temperatures in various atmospheres. Electrical resistivity measurements across a sample of coal ash provide a measurement of the onset of the sintering and fusion of the ash particulates while the contraction of the sample during sintering is measured with a linear variable displacement transducer for detecting the initiation of sintering. These measurements of sintering in coal ash at different pressures provide a mechanism by which deleterious problems due to the sintering and fusion of ash in various combustion systems can be minimized or obviated.

  20. Clean coal technologies

    International Nuclear Information System (INIS)

    Aslanyan, G.S.

    1993-01-01

    According to the World Energy Council (WEC), at the beginning of the next century three main energy sources - coal, nuclear power and oil will have equal share in the world's total energy supply. This forecast is also valid for the USSR which possesses more than 40% of the world's coal resources and continuously increases its coal production (more than 700 million tons of coal are processed annually in the USSR). The stringent environmental regulations, coupled with the tendency to increase the use of coal are the reasons for developing different concepts for clean coal utilization. In this paper, the potential efficiency and environmental performance of different clean coal production cycles are considered, including technologies for coal clean-up at the pre-combustion stage, advanced clean combustion methods and flue gas cleaning systems. Integrated systems, such as combined gas-steam cycle and the pressurized fluidized bed boiler combined cycle, are also discussed. The Soviet National R and D program is studying new methods for coal utilization with high environmental performance. In this context, some basic research activities in the field of clean coal technology in the USSR are considered. Development of an efficient vortex combustor, a pressurized fluidized bed gasifier, advanced gas cleaning methods based on E-beam irradiation and plasma discharge, as well as new catalytic system, are are presented. In addition, implementation of technological innovations for retrofitting and re powering of existing power plants is discussed. (author)

  1. Combined compressed air storage-low BTU coal gasification power plant

    Science.gov (United States)

    Kartsounes, George T.; Sather, Norman F.

    1979-01-01

    An electrical generating power plant includes a Compressed Air Energy Storage System (CAES) fueled with low BTU coal gas generated in a continuously operating high pressure coal gasifier system. This system is used in coordination with a continuously operating main power generating plant to store excess power generated during off-peak hours from the power generating plant, and to return the stored energy as peak power to the power generating plant when needed. The excess coal gas which is produced by the coal gasifier during off-peak hours is stored in a coal gas reservoir. During peak hours the stored coal gas is combined with the output of the coal gasifier to fuel the gas turbines and ultimately supply electrical power to the base power plant.

  2. Development of disposal sorbents for chloride removal from high-temperature coal-derived gases

    Energy Technology Data Exchange (ETDEWEB)

    Krishnan, G.N.; Wood, B.J.; Canizales, A. [and others

    1995-11-01

    The objective of this program is to develop alkali-based disposable sorbents capable of reducing HCl vapor concentrations to less than 1 ppmv in coal gas streams at temperatures in the range 400{degrees} to 750{degrees}C and pressures in the range 1 to 20 atm. The primary areas of focus of this program are investigation of different processes for fabricating the sorbents, testing their suitability for different reactor configurations, obtaining kinetic data for commercial reactor design, and updating the economics of the process.

  3. Low flows and water temperature risks to Asian coal power plants in a warming world

    Science.gov (United States)

    Wang, Y.; Byers, E.; Parkinson, S.; Wanders, N.; Wada, Y.; Bielicki, J. M.

    2017-12-01

    Thermoelectric power generation requires cooling, normally provided by wet cooling systems. The withdrawal and discharge of cooling water are subject to regulation. Therefore, operation of power plants may be vulnerable to changes in streamflow and rises in water temperatures. In Asia, about 489 GW of coal-fired power plants are currently under construction, permitted, or announced. Using a comprehensive dataset of these planned coal power plants (PCPPs) and cooling water use models, we investigated whether electricity generation at these power plants will be limited by streamflow and water temperature. Daily streamflow and water temperature time series are from the high-resolution (0.08ox0.08o) runs of the PCRGLOBWB hydrological model, driven by downscaled meteorological forcing from five global climate models. We compared three climate change scenarios (1.5oC, 2oC, and 3oC warming in global mean temperature) and three cooling system choice scenarios (freshwater once-through, freshwater cooling tower, and "business-as-usual" - where a PCPP uses the same cooling system as the nearest existing coal power plant). The potential available capacity of the PCPPs increase slightly from the 1.5oC to the 2oC and 3oC warming scenario due to increase in streamflow. The once-through cooling scenario results in virtually zero available capacity at the PCPPs. The other two cooling scenarios result in about 20% of the planned capacity being unavailable under all warming scenarios. Hotspots of the most water-limited PCPPs are in Pakistan, northwestern India, northwestern and north-central China, and northern Vietnam, where most of the PCPPs will face 30% to 90% unavailable nameplate capacity on annual average. Since coal power plants cannot operate effectively when the capacity factor falls below a minimum load level (about 20% to 50%), the actual limitation on generation capacity would be larger. In general, the PCPPs that will have the highest limitation on annual average

  4. High temperature solvent extraction of oil shale and bituminous coal using binary solvent mixtures

    Energy Technology Data Exchange (ETDEWEB)

    Goetz, G.K.E. [Lehrstuhl fuer Geologie, Geochemie und Lagerstaetten des Erdoels und der Kohle, RWTH Aachen (Germany)

    1997-12-31

    A high volatile bituminous coal from the Saar Basin and an oil shale from the Messel deposit, both Germany, were extracted with binary solvent mixtures using the Advanced Solvent Extraction method (ASE). Extraction temperature and pressure were kept at 100 C, respectively 150 C, and 20,7 MPa. After the heating phase (5 min) static extractions were performed with mixtures (v:v, 1:3) of methanol with toluene, respectively trichloromethane, for further 5 min. Extract yields were the same or on a higher level compared to those from classical soxhlet extractions (3 days) using the same solvents at 60 C. Comparing the results from ASE with those from supercritical fluid extraction (SFE) the extract yields were similar. Increasing the temperature in ASE releases more soluble organic matter from geological samples, because compounds with higher molecular weight and especially more polar substances were solubilized. But also an enhanced extraction efficiency resulted for aliphatic and aromatic hydrocarbons which are used as biomarkers in Organic Geochemistry. Application of thermochemolysis with tetraethylammonium hydroxide (TEAH) using pyrolysis-gas chromatography-mass spectrometry (Py-GC-MS) on the extraction residues shows clearly that at higher extraction temperatures minor amounts of free fatty acids or their methyl esters (original or produced by ASE) were trapped inside the pore systems of the oil shale or the bituminous coal. ASE offers a rapid and very efficient extraction method for geological samples reducing analysis time and costs for solvents. (orig.)

  5. CFD analysis of temperature imbalance in superheater/reheater region of tangentially coal-fired boiler

    Science.gov (United States)

    Zainudin, A. F.; Hasini, H.; Fadhil, S. S. A.

    2017-10-01

    This paper presents a CFD analysis of the flow, velocity and temperature distribution in a 700 MW tangentially coal-fired boiler operating in Malaysia. The main objective of the analysis is to gain insights on the occurrences in the boiler so as to understand the inherent steam temperature imbalance problem. The results show that the root cause of the problem comes from the residual swirl in the horizontal pass. The deflection of the residual swirl due to the sudden reduction and expansion of the flow cross-sectional area causes velocity deviation between the left and right side of the boiler. This consequently results in flue gas temperature imbalance which has often caused tube leaks in the superheater/reheater region. Therefore, eliminating the residual swirl or restraining it from being diverted might help to alleviate the problem.

  6. Destructive distillation of coals

    Energy Technology Data Exchange (ETDEWEB)

    Rollason, A

    1918-08-23

    To obtain light oils and ammonia from coals having volatile and oxygen contents, the crushed material is mixed with 5 percent of ground amorphous calcium carbonate and distilled slowly in a cast iron retort to remove the water and light oils, the ammonia being synthesized at a later stage. The crushed residue is gasified in a producer by a blast of air and superheated steam at about 950/sup 0/C. The steam and air are passed very slowly at low pressure through the fuel to cause the dissociation of the atmospheric nitrogen molecules into atoms. The gases are then passed to a heater, having a temperature of 500/sup 0/C, and thence to a continuously working externally-heated retort charged with fuel, such as the hard retort residues, maintained below 850/sup 0/C. The water vapor in the gases is dissociated by the incandescent fuel, the oxygen combining with the carbon, and the lime present in the fuel causes the hydrogen to combine with the free nitrogen atoms, thus forming ammonia. The gases after leaving the retort are cooled down to 85 to 95/sup 0/C and the ammonia may be recovered by conversion into ammonium sulphate. The resultant cooled gases may again be charged with superheated steam and utilized again in the heater and retort.

  7. Fixed-bed gasifier and cleanup system engineering summary report through Test Run No. 100

    Energy Technology Data Exchange (ETDEWEB)

    Pater, K. Jr.; Headley, L.; Kovach, J.; Stopek, D.

    1984-06-01

    The state-of-the-art of high-pressure, fixed-bed gasification has been advanced by the many refinements developed over the last 5 years. A novel full-flow gas cleanup system has been installed and tested to clean coal-derived gases. This report summarizes the results of tests conducted on the gasifier and cleanup system from its inception through 1982. Selected process summary data are presented along with results from complementary programs in the areas of environmental research, process simulation, analytical methods development, and component testing. 20 references, 32 figures, 42 tables.

  8. Cogeneration applications of biomass gasifier/gas turbine technologies in the cane sugar and alcohol industries

    International Nuclear Information System (INIS)

    Ogden, J.M.; Williams, R.H.; Fulmer, M.E.

    1994-01-01

    Biomass integrated gasifier/gas turbine (BIG/GT) technologies for cogeneration or stand-alone power applications hold forth the promise of being able to produce electricity at lower cost in many instances than most alternatives, including large central-station, coal-fired, steam-electric power plants with fuel gas desulphurization, nuclear power plants, and hydroelectricity power plants. BIG/GT technologies offer environmental benefits as well, including the potential for zero net carbon dioxide emissions, if the biomass feedstock is grown renewably. (author). 77 refs., 9 figs., 16 tabs

  9. A Study on the Applicability of Kinetic Models for Shenfu Coal Char Gasification with CO2 at Elevated Temperatures

    Directory of Open Access Journals (Sweden)

    Jinsheng Gao

    2009-07-01

    Full Text Available In this paper, measurements of the CO2 gasification kinetics for two types of Shenfu coal chars, which were respectively prepared by slow and rapid pyrolysis at temperatures of 950 °C and 1,400 °C, were performed by an isothermal thermo-gravimetric analysis under ambient pressure and elevated temperature conditions. Simultaneously, the applicability of the kinetic model for the CO2 gasification reaction of Shenfu coal chars was discussed. The results showed: (i the shrinking un-reacted core model was not appropriate to describe the gasification reaction process of Shenfu coal chars with CO2 in the whole experimental temperature range; (ii at the relatively low temperatures, the modified volumetric model was as good as the random pore model to simulate the CO2 gasification reaction of Shenfu coal chars, while at the elevated temperatures, the modified volumetric model was superior to the random pore model for this process; (iii the integral expression of the modified volumetric model was more favorable than the differential expression of that for fitting the experimental data. Moreover, by simply introducing a function: A = A★exp(ft, it was found that the extensive model of the modified volumetric model could make much better predictions than the modified volumetric model. It was recommended as a convenient empirical model for comprehensive simulation of Shenfu coal char gasification with under conditions close to those of entrained flow gasification.

  10. Combustion of producer gas from gasification of south Sumatera lignite coal using CFD simulation

    Directory of Open Access Journals (Sweden)

    Vidian Fajri

    2017-01-01

    Full Text Available The production of gasses from lignite coal gasification is one of alternative fuel for the boiler or gas turbine. The prediction of temperature distribution inside the burner is important for the application and optimization of the producer gas. This research aims to provide the information about the influence of excess air on the temperature distribution and combustion product in the non-premixed burner. The process was carried out using producer gas from lignite coal gasification of BA 59 was produced by the updraft gasifier which is located on Energy Conversion Laboratory Mechanical Engineering Department Universitas Sriwijaya. The excess air used in the combustion process were respectively 10%, 30% and 50%. CFD Simulations was performed in this work using two-dimensional model of the burner. The result of the simulation showed an increase of excess air, a reduction in the gas burner temperature and the composition of gas (carbon dioxide, nitric oxide and water vapor.

  11. Chemical-composition studies of low-temperature-carbonization coal tar

    Energy Technology Data Exchange (ETDEWEB)

    Edel' shtein, N G; Lanin, V A

    1955-01-01

    Pintsch-oven low-temperature tar was separated into its constituents by conventional methods, and the average of 2 results was neutral asphaltenes 12.56, basic asphaltenes 2.61, acid asphaltenes 18.82, phenols 13.23, bases 2.31, neutral oil 17.66, crystalline paraffins 7.34, silica-gel tars (I) (benzene extract) 15.40, I (acetone extract) 2.47, carbenes 0.45, and carbides and dust 1.44%. The low-temperature-tar asphaltenes and tars differ from shale-oil tars by being lower in C and higher in H, with a considerably higher C:H ratio. Their specific gravity is somewhat higher, and they are cyclic in structure. The asphaltenes and silica-gel tars of coal tar and shale oil were hydrogenated, molecular weights d/sub 4//sup 20/ and n/sub 4//sup 20/ of the separated compounds were determined, and empirical formulas of the hydrogenated compounds calculated. The neutral oil was separated into saturated, intermediate (iodine number 23), unsaturated (iodine number 51), a small quantity of a mixture of unsaturated and aromatic hydrocarbons, and 44.9% aromatic hydrocarbons. While naphthenes seem to be predominantly present in the neutral-oil fraction of shale oil, aromatic hydrocarbons are predominant in coal oil.

  12. Causticizing for Black Liquor Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Scott Sinquefeld; James Cantrell; Xiaoyan Zeng; Alan Ball; Jeff Empie

    2009-01-07

    The cost-benefit outlook of black liquor gasification (BLG) could be greatly improved if the smelt causticization step could be achieved in situ during the gasification step. Or, at a minimum, the increase in causticizing load associated with BLG could be mitigated. A number of chemistries have been proven successful during black liquor combustion. In this project, three in situ causticizing processes (titanate, manganate, and borate) were evaluated under conditions suitable for high temperature entrained flow BLG, and low temperature steam reforming of black liquor. The evaluation included both thermodynamic modeling and lab experimentation. Titanate and manganate were tested for complete direct causticizing (to thus eliminate the lime cycle), and borates were evaluated for partial causticizing (to mitigate the load increase associated with BLG). Criteria included high carbonate conversion, corresponding hydroxide recovery upon hydrolysis, non process element (NPE) removal, and economics. Of the six cases (three chemistries at two BLG conditions), only two were found to be industrially viable: titanates for complete causticizing during high temperature BLG, and borates for partial causticizing during high temperature BLG. These two cases were evaluated for integration into a gasification-based recovery island. The Larsen [28] BLG cost-benefit study was used as a reference case for economic forecasting (i.e. a 1500 tpd pulp mill using BLG and upgrading the lime cycle). By comparison, using the titanate direct causticizing process yielded a net present value (NPV) of $25M over the NPV of BLG with conventional lime cycle. Using the existing lime cycle plus borate autocausticizing for extra capacity yielded a NPV of $16M.

  13. Date palm waste gasification in downdraft gasifier and simulation using ASPEN HYSYS

    International Nuclear Information System (INIS)

    Bassyouni, M.; Waheed ul Hasan, Syed; Abdel-Aziz, M.H.; Abdel-hamid, S.M.-S.; Naveed, Shahid; Hussain, Ahmed; Ani, Farid Nasir

    2014-01-01

    Highlights: • Simulation of date palm waste gasification using ASPEN HYSYS was studied. • A steady state simulation of downdraft gasifier has been developed. • The results were used to predict synthesis gas composition. • Simulation results and experimental results are in good agreement. - Abstract: The present research aims to study the simulation of date palm waste gasification using ASPEN HYSYS. A steady state simulation of downdraft gasifier firing date palm leaves has been developed. The model is able to predict syngas composition with sound accuracy and can be used to find optimal operating conditions of the gasifier. Biomass is defined as an unconventional hypothetical solid component in HYSYS. A set of six reactor models simulates various reaction zones of the downdraft gasifier in accordance with its hydrodynamics. Biomass decomposition into constituents in the pyrolysis zone is modeled with a conversion reactor. The combustion of char and volatiles in the combustion zone are modeled with equilibrium and Gibbs reactor models respectively. The gasification zone is modeled with a Gibbs and equilibrium reactor. The results of simulation are validated against experimental results of a parametric variability study on a lab scale gasifier. The proportion of synthesis gas increase as temperature increases (concentration, molar fraction, and partial pressure). CO 2 and CH 4 in the product gases were also found to decrease with increasing temperature. At 800 °C, the exit gas reaches a stable molar composition (H 2 = 56.27%, CO = 21.71%, CO 2 = 18.24%, CH 4 = 3.78%). Increasing steam to biomass ratio increases CO 2 and H 2 at the expense of CO, governed by shift reaction. Steam induction increases the methane contents, thereby improves the heating value of the product gas

  14. Date palm waste gasification in downdraft gasifier and simulation using ASPEN HYSYS

    Energy Technology Data Exchange (ETDEWEB)

    Bassyouni, M. [Department of Chemical and Materials Engineering, King Abdulaziz University, Rabigh 21911 (Saudi Arabia); Department of Chemical Engineering, Higher Technological Institute, Tenth of Ramdan City (Egypt); Waheed ul Hasan, Syed [Department of Chemical and Materials Engineering, King Abdulaziz University, Rabigh 21911 (Saudi Arabia); Abdel-Aziz, M.H., E-mail: helmy2002@gmail.com [Department of Chemical and Materials Engineering, King Abdulaziz University, Rabigh 21911 (Saudi Arabia); Chemical Engineering Department, Faculty of Engineering, Alexandria University, Alexandria (Egypt); Abdel-hamid, S. M.-S. [Department of Chemical Engineering, Higher Technological Institute, Tenth of Ramdan City (Egypt); Naveed, Shahid [Punjab Institute of Contemporary Sciences, 5.5 KM Raiwind Road, Lahore (Pakistan); Hussain, Ahmed [Department of Nuclear Engineering, King Abdulaziz University, Jeddah 21589 (Saudi Arabia); Ani, Farid Nasir [Faculty of Mechanical Engineering, Universiti Teknologi Malaysia, UTM 81310 Johor Bahru (Malaysia)

    2014-12-15

    Highlights: • Simulation of date palm waste gasification using ASPEN HYSYS was studied. • A steady state simulation of downdraft gasifier has been developed. • The results were used to predict synthesis gas composition. • Simulation results and experimental results are in good agreement. - Abstract: The present research aims to study the simulation of date palm waste gasification using ASPEN HYSYS. A steady state simulation of downdraft gasifier firing date palm leaves has been developed. The model is able to predict syngas composition with sound accuracy and can be used to find optimal operating conditions of the gasifier. Biomass is defined as an unconventional hypothetical solid component in HYSYS. A set of six reactor models simulates various reaction zones of the downdraft gasifier in accordance with its hydrodynamics. Biomass decomposition into constituents in the pyrolysis zone is modeled with a conversion reactor. The combustion of char and volatiles in the combustion zone are modeled with equilibrium and Gibbs reactor models respectively. The gasification zone is modeled with a Gibbs and equilibrium reactor. The results of simulation are validated against experimental results of a parametric variability study on a lab scale gasifier. The proportion of synthesis gas increase as temperature increases (concentration, molar fraction, and partial pressure). CO{sub 2} and CH{sub 4} in the product gases were also found to decrease with increasing temperature. At 800 °C, the exit gas reaches a stable molar composition (H{sub 2} = 56.27%, CO = 21.71%, CO{sub 2} = 18.24%, CH{sub 4} = 3.78%). Increasing steam to biomass ratio increases CO{sub 2} and H{sub 2} at the expense of CO, governed by shift reaction. Steam induction increases the methane contents, thereby improves the heating value of the product gas.

  15. FY 1989 report on the results of the development of the entrained bed coal gasification power plant. Part 3. Fabrication/installation of pilot plant (Fabrication/installation drawings and fabrication/installation pictures - 1/2); 1989 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 3. Pilot plant seisaku suetsuke hen (Seisaku suetsukezu oyobi seisaku suetsuke shashin) (1/2)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1990-03-01

    For the purpose of establishing the technology of the integrated coal gasification combined cycle power generation, the fabrication, installation work, etc. were conducted of a 200t/d entrained bed coal gasification pilot plant, and drawings of fabrication/installation in the FY 1989 were summarized. In fabrication/installation drawings, drawings of the following were included: layout of the total system and the yard, gasifier facilities (assembly drawing of the pressure part of gasifier, drawing of machinery arrangement of gasifier facilities, system diagram of raw coal receiving device, system diagram of pulverized coal feed equipment, system diagram of char feed equipment, etc.), gas refining facilities - dry desulfurizer (assembly drawing of desulfurizing agent carrying filter, assembly drawing of regeneration tower filter, structural drawing of SO{sub 2} reduction tower filter, assembly drawing of start-up heater, etc.), gas refining facilities - dry dust removal system (assembly drawing of No.1 dust separation filter, installation drawing of elevator, etc.), gas turbine facilities (cross section of gas turbine, front view of gas turbine, structural cross section of gas turbogenerator, etc.), actual-pressure/actual-size combustor test equipment (structural drawing of test stand, structural drawing of exhaust temperature reduction device, assembly/sectioned drawing of low-pressure air compressor, etc.) (NEDO)

  16. A Data Transmission Algorithm Based on Dynamic Grid Division for Coal Goaf Temperature Monitoring

    Directory of Open Access Journals (Sweden)

    Qingsong Hu

    2014-01-01

    Full Text Available WSN (wireless sensor network is a perfect tool of temperature monitoring in coal goaf. Based on the three-zone theory of goaf, the GtmWSN model is proposed, and its dynamic features are analyzed. Accordingly, a data transmission scheme, named DTDGD, is worked out. Firstly, sink nodes conduct dynamic grid division on the GtmWSN according to virtual semicircle. Secondly, each node will confirm to which grid it belongs based on grid number. Finally, data will be delivered to sink nodes with greedy forward and hole avoidance. Simulation results and field data showed that the GtmWSN and DTDGD satisfied the lifetime need of goaf temperature monitoring.

  17. Fuel production from coal by the Mobil Oil process using nuclear high-temperature process heat

    International Nuclear Information System (INIS)

    Hoffmann, G.

    1982-01-01

    Two processes for the production of liquid hydrocarbons are presented: Direct conversion of coal into fuel (coal hydrogenation) and indirect conversion of coal into fuel (syngas production, methanol synthesis, Mobil Oil process). Both processes have several variants in which nuclear process heat may be used; in most cases, the nuclear heat is introduced in the gas production stage. The following gas production processes are compared: LURGI coal gasification process; steam reformer methanation, with and without coal hydrogasification and steam gasification of coal. (orig./EF) [de

  18. Ash fusion temperatures and their association with the transformations of coal ash particles to slag

    Energy Technology Data Exchange (ETDEWEB)

    Gupta, S.K.; Wall, T.F.; Gupta, R.P. [Cooperative Research Centre for Black Coal Utilisation, Newcastle, NSW (Australia); Creelman, R.A. [Creelman (R.A.) and Associates, Sydney, NSW (Australia)

    1997-04-01

    Ash deposition on furnace walls in PF (pulverized fuel) furnaces is called slagging when it occurs in the high temperature areas of furnaces directly exposed to flame radiation and fouling in other regions such as tubes in the convection section of the boiler. There are well documented shortcomings of certain approaches relating to their uncertainties as predictive tools for plant performance such as poor repeatability and re-producibility of ash fusion measurements. The nature of physical and chemical changes occurring during melting of coal ash has been investigated in the current study to provide an alternative procedure to the ash fusion test. Shrinkage measurements are frequently used in metallurgy and ceramic science to study the physical properties of materials at high temperatures. The output of this experiment provides three to four `peaks` (maximum rate of shrinkage with temperature) of different intensity and at different temperatures which are related to melting characteristics of the sample. It was concluded that shrinkage extents exceeding 50 percent indicated that the effect of the ash particle size is of secondary importance compared to ash chemistry in determining shrinkage levels, with fine particles giving rapid shrinkage events 10 degrees C lower in temperature. (author). 7 figs., refs.

  19. Low-temperature tar from bituminous coal and its further treatment

    Energy Technology Data Exchange (ETDEWEB)

    Hansen, C J

    1950-01-01

    High-temperature carbonization of bituminous coal yields only 3 to 4 percent tar, as compared with 8 to 10 percent or even more for low-temperature carbonization. The yield of phenols is 20 to 30 times as great from the low-temperature tar. Five conditions that must be met by a satisfactory low-temperature carbonization process are listed. The only method that satisfies all of these conditions is the Brennstoff-Technik (BT) process, in which iron retorts with movable walls are used. One disadvantage of most of the other processes is the high-pitch content of the tar. These tars are processed further to a neutral oil and a phenol-containing oil which are good diesel fuels with high-cetane numbers; the neutral oil can be fractionated to give oils of high-, medium-, and low-cetane number. Attempts to fractionate the tar oil by solvents have not proved commercially useful. However, the tar can be diluted with low-temperature light oil and phenols extracted with NaOH solution without distillation. Some difficulty is found, owing to the simultaneous extraction of viscous resins and other products that are readily removed from the phenols by distillation.

  20. Vertical distribution and temperature relations of sheathing mycorrhizas of Betula spp. growing on coal spoil

    Energy Technology Data Exchange (ETDEWEB)

    Ingleby, K.; Last, F.T.; Mason, P.A.

    1985-10-01

    Naturally-occurring fine roots (<2 mm dia.) of Betula spp. were sampled to a depth of 30 cm at seven locations on each of two transects across a heap of coal spoil in parts subject to after-burn. In the top 20 cm of substrate, 87% of the root pieces occurred. Irrespective of depth, sheathing mycorrhizas were found on 83% of the roof pieces. While the percentages of Paxillus-type mycorrhizas decreased with soil depth, those of a Scleroderma-type significantly increased. Total numbers of mycorrhizas counted at the end-of-season were independent of substrate temperatures. However, numbers of Paxillus-type mycorrhizas were inversely related to both annual mean and spring substrate temperatures, whereas those of the Scleroderma- type were directly related. Vegetative cultures of Scleroderma citrinum grew on an agar medium at 30 C, whereas those of Paxillus involutus did not; at lower temperatures the two fungi responded similarly to temperature changes. The evidence suggests that the observed patterns of mycorrhizal development reflect the changing competitive abilities of Scleroderma and Paxillus and/or host influences at different temperatures in the range 8-16 C.

  1. Cost and operational acceptability improvements to gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Connor, A.

    2003-07-01

    This work reports on the operation of two gasifiers by Biomass Engineering Ltd. in Northern Ireland, and the simplification of their gas conditioning system. Details are given of the high tar destruction levels achieved, the locally available wood waste and pallet wood, and the use of a back-pulsable dry ceramic filtration system for removing trace organics and particulates from the resulting gas prior to gas cooling, final filtration and use in a gas engine. The results of a techno-economic assessment of the original scrubbing system and the new ceramic filtration system indicating cost savings are presented. Further work to optimise the parameters of the filters is planned.

  2. CFD simulation of thermodynamic and temperature effects on spontaneous combustion of coal stockpiles and dumps

    CSIR Research Space (South Africa)

    Kekana, J

    2011-01-01

    Full Text Available and energy conservation equations through the porous media. Combustion processes under consideration included physical absorption and desorption of atmospheric species in the coal matrix, formation of coal-oxygen complexes and oxygenated carbon species...

  3. Design and techno economic evaluation of biomass gasifier for ...

    African Journals Online (AJOL)

    user

    2Department of Renewable Energy Sources, College of Technology and Engineering, Maharana Pratap University of. Agriculture ... downdraft gasifier for industrial process heat application. The gasifier is ... generation and biofuels production, and it may be pro- ... Nomenclature: ηg, The hot gas efficiency of the gasification.

  4. Staged fluidized-bed coal combustor for boiler retrofit

    International Nuclear Information System (INIS)

    Rehmat, A.; Dorfman, L.; Shibayama, G.; Waibel, R.

    1991-01-01

    The Advanced Staged Fluidized-Bed Coal Combustion System (ASC) is a novel clean coal technology for either coal-fired repowering of existing boilers or for incremental power generation using combined-cycle gas turbines. This new technology combines staged combustion for gaseous emission control, in-situ sulfur capture, and an ash agglomeration/vitrification process for the agglomeration/vitrification of ash and spent sorbent, thus rendering solid waste environmentally benign. The market for ASC is expected to be for clean coal-fired repowering of generating units up to 250 MW, especially for units where space is limited. The expected tightening of the environmental requirements on leachable solids residue by-products could considerably increase the marketability for ASC. ASC consists of modular low-pressure vessels in which coal is partially combusted and gasified using stacked fluidized-bed processes to produce low-to-medium-Btu, high-temperature gas. This relatively clean fuel gas is used to repower/refuel existing pulverized-coal, natural gas, or oil-fired boilers using bottom firing and reburning techniques. The benefits of ASC coal-fired repowering include the ability to repower boilers without obtaining additional space while meeting the more stringent environmental requirements of the future. Low NO x , SO x , and particulate levels are expected while a nonleachable solid residue with trace metal encapsulation is produced. ASC also minimizes boiler modification and life-extension expenditures. Repowered efficiencies can be restored to the initial operating plant efficiency, and the existing boiler capacity can be increased by 10%. Preliminary cost estimates indicate that ASC will have up to a $250/kW capital cost advantage over existing coal-fired repowering options. 4 figs., 4 tabs

  5. Optimization of hydrogen and syngas production from PKS gasification by using coal bottom ash.

    Science.gov (United States)

    Shahbaz, Muhammad; Yusup, Suzana; Inayat, Abrar; Patrick, David Onoja; Pratama, Angga; Ammar, Muhamamd

    2017-10-01

    Catalytic steam gasification of palm kernel shell is investigated to optimize operating parameters for hydrogen and syngas production using TGA-MS setup. RSM is used for experimental design and evaluating the effect of temperature, particle size, CaO/biomass ratio, and coal bottom ash wt% on hydrogen and syngas. Hydrogen production appears highly sensitive to all factors, especially temperature and coal bottom ash wt%. In case of syngas, the order of parametric influence is: CaO/biomass>coal bottom ash wt%>temperature>particle size. The significant catalytic effect of coal bottom ash is due to the presence of Fe 2 O 3 , MgO, Al 2 O 3 , and CaO. A temperature of 692°C, coal bottom ash wt% of 0.07, CaO/biomass of 1.42, and particle size of 0.75mm are the optimum conditions for augmented yield of hydrogen and syngas. The production of hydrogen and syngas is 1.5% higher in the pilot scale gasifier as compared to TGA-MS setup. Copyright © 2017 Elsevier Ltd. All rights reserved.

  6. Layout of an internally heated gas generator for the steam gasification of coal

    International Nuclear Information System (INIS)

    Feistel, P.P.; Duerrfeld, R.; Heck, K.H. van; Juentgen, H.

    1975-01-01

    Industrial-scale steam gasification of coal using heat from high temperature reactors requires research and development on allothermal gas generators. Bergbau-Forschung GmbH, Essen, does theoretical and experimental work in this field. The experiments deal with reaction kinetics, heat transfer and material tests. Their significance for the layout of a full-scale gas generator is shown. Including material specifications, the feasibility of a gasifier, characterized by a fluid bed volume of 318 m 3 and a heat transferring area of 4000 m 2 , results. The data, now available, are used to determine the gasification throughput from the heat balance, i.e. the equality of heat consumed and heat transferred. Throughputs of about 50 t/hr of coal are possible for a single gas generator, the helium outlet temperature of the HTR being 950 0 C/ Bergbau-Forschung has commissioned a medium-scale pilot plant (200 kg/hr). (Auth.)

  7. Fouling deposition characteristic by variation of coal particle size and deposition temperature in DTF (Drop Tube Furnace)

    Energy Technology Data Exchange (ETDEWEB)

    Namkung, Hueon; Jeon, Youngshin; Kim, Hyungtaek [Ajou Univ., Suwon (Korea, Republic of). Div. of Energy Systems Research; Xu, Li-hua [IAE, Suwon (Korea, Republic of). Plant Engineering Center

    2013-07-01

    One of the major operation obstacles in gasification process is ash deposition phenomenon. In this investigation, experiment was carried out to examine coal fouling characteristics using a laminar DTF (Drop Tube Furnace) with variation of operating condition such as different coal size, and probe surface temperature. Four different samples of pulverized coal were injected into DTF under various conditions. The ash particles are deposited on probe by impacting and agglomerating action. Fouling grains are made of eutectic compound, which is made by reacting with acid minerals and alkali minerals, in EPMA (Electron Probe Micro-Analysis). And agglomeration area of fouling at top layer is wide more than it of middle and bottom layer. The major mineral factors of fouling phenomenon are Fe, Ca, and Mg. The deposition quantity of fouling increases with increasing particle size, high alkali mineral (Fe, Ca, and Mg) contents, and ash deposition temperature.

  8. Evaluation of Structural Changes in the Coal Specimen Heating Process and UCG Model Experiments for Developing Efficient UCG Systems

    Directory of Open Access Journals (Sweden)

    Gota Deguchi

    2013-05-01

    Full Text Available In the underground coal gasification (UCG process, cavity growth with crack extension inside the coal seam is an important phenomenon that directly influences gasification efficiency. An efficient and environmentally friendly UCG system also relies upon the precise control and evaluation of the gasification zone. This paper presents details of laboratory studies undertaken to evaluate structural changes that occur inside the coal under thermal stress and to evaluate underground coal-oxygen gasification simulated in an ex-situ reactor. The effects of feed temperature, the direction of the stratified plane, and the inherent microcracks on the coal fracture and crack extension were investigated using some heating experiments performed using plate-shaped and cylindrical coal specimens. To monitor the failure process and to measure the microcrack distribution inside the coal specimen before and after heating, acoustic emission (AE analysis and X-ray CT were applied. We also introduce a laboratory-scale UCG model experiment conducted with set design and operating parameters. The temperature profiles, AE activities, product gas concentration as well as the gasifier weight lossess were measured successively during gasification. The product gas mainly comprised combustible components such as CO, CH4, and H2 (27.5, 5.5, and 17.2 vol% respectively, which produced a high average calorific value (9.1 MJ/m3.

  9. Comparison of pulp-mill-integrated hydrogen production from gasified black liquor with stand-alone production from gasified biomass

    International Nuclear Information System (INIS)

    Andersson, E.; Harvey, S.

    2007-01-01

    When gasified black liquor is used for hydrogen production, significant amounts of biomass must be imported. This paper compares two alternative options for producing hydrogen from biomass: (A) pulp-mill-integrated hydrogen production from gasified back liquor; and (B) stand-alone production of hydrogen from gasified biomass. The comparison assumes that the same amount of biomass that is imported in Alternative A is supplied to a stand-alone hydrogen production plant and that the gasified black liquor in Alternative B is used in a black liquor gasification combined cycle (BLGCC) CHP unit. The comparison is based upon equal amounts of black liquor fed to the gasifier, and identical steam and power requirements for the pulp mill. The two systems are compared on the basis of total CO 2 emission consequences, based upon different assumptions for the reference energy system that reflect different societal CO 2 emissions reduction target levels. Ambitions targets are expected to lead to a more CO 2 -lean reference energy system, in which case hydrogen production from gasified black liquor (Alternative A) is best from a CO 2 emissions' perspective, whereas with high CO 2 emissions associated with electricity production, hydrogen from gasified biomass and electricity from gasified black liquor (Alternative B) is preferable. (author)

  10. Achievement report for fiscal 1984 on Sunshine Program. Basic research on coal type and gasification characteristics; 1984 nendo tanshu to gas ka tokusei no kiso kenkyu seika hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1985-03-01

    The study of pressurized fluidized gasification of coal chars started in fiscal 1975, and a 0.2t/d unit was in operation until fiscal 1979. Since fiscal 1980, a 1t/d unit has been in operation. In fiscal 1984, an entrained bed gasification furnace was constructed, capable of high-temperature gasification of various coals, and it is now undergoing a test operation. This report consists of pressurized gasification tests for coal char, the result of a study on the effect of coal type on the char gasification reaction rate, and the result of experiments on the treatment of coal liquefaction residue, all accomplished in the 1t/d gasification unit. For the investigation of the effect of coal type, chars of 13 types of coals are subjected to reaction tests in the carbon dioxide gas, and weight reduction rates and changes in residue surface areas are determined while reaction is under way. The results are analyzed and parameters are made clear that enable a quantitative assessment of the effect of coal type on gasification reaction rates. Pulverized grains and coal liquefaction residue are blended and gasified in the fluidized bed in the presence of oxygen and steam. As the result, a gas capable of 2,000kcal/Nm{sup 3} containing 30% hydrogen and 25% carbon monoxide is acquired, when catalyst grains in the residue are segregated. (NEDO)

  11. Report on diagnosis and survey on research cooperation in the research cooperation promotion project in fiscal 1994. Research cooperation on manufacturing clean fuel for consumer use from gasified coal gas / Research cooperation on a method for pulp manufacturing of low-pollution and energy saving type by using non-wood raw materials; 1994 nendo kenkyu kyoryoku suishin jigyo 'kenkyu kyoryoku shindan chosa' hokokusho. Sekitan gas ka gas kara no minseiyo clean nenryo seizo ni kansuru kenkyu kyoryoku / himokuzaikei genryo wo mochiita teikogai shoenegata pulp seizoho ni kansuru kenkyu kyoryoku

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-03-01

    In solving the problems in developing technologies peculiar to developing countries, Japan will provide cooperation. This paper describes the achievements in diagnosis and survey in fiscal 1994. Development will be made on a manufacturing process for dimethylether (DME), a synthesizable and portable clean fuel, by using coal produced in China. Annual DME production of 10,000 tons will make it possible to supply 50,000 households with the fuel of one year consumption, whereas return on the construction investment and profit can be expected. At the Shanxi Coal Chemistry Research Institute, a 500 tons a year plant making DME from gasified coal gas is scheduled to begin operation. Development will be made on a pulp manufacturing technology in China, in which environmental pollution due to waste water is largely reduced, and operation cost is reduced. Application of the oxygen-alkaline evaporation and decomposition process developed in Japan will be considered, which uses non-wood raw material such as rice straw, wheat straw and megass). The raw materials are immersed continually in low-concentration alkaline solution, dehydrated, and then lignin is oxidized and decomposed by using oxygen in a continuous oxidation reactor to make the material into pulp. China uses non-wood materials as paper raw materials at 80%, whereas effects are expected in waste water pollution prevention, energy saving, resource saving and economics. (NEDO)

  12. Red soil as a regenerable sorbent for high temperature removal of hydrogen sulfide from coal gas

    International Nuclear Information System (INIS)

    Ko, T.-H.; Chu Hsin; Lin, H.-P.; Peng, C.-Y.

    2006-01-01

    In this study, hydrogen sulfide (H 2 S) was removed from coal gas by red soil under high temperature in a fixed-bed reactor. Red soil powders were collected from the northern, center and southern of Taiwan. They were characterized by XRPD, porosity analysis and DCB chemical analysis. Results show that the greater sulfur content of LP red soils is attributed to the higher free iron oxides and suitable sulfidation temperature is around 773 K. High temperature has a negative effect for use red soil as a desulfurization sorbent due to thermodynamic limitation in a reduction atmosphere. During 10 cycles of regeneration, after the first cycle the red soil remained stable with a breakthrough time between 31 and 36 min. Hydrogen adversely affects sulfidation reaction, whereas CO exhibits a positive effect due to a water-shift reaction. COS was formed during the sulfidation stage and this was attributed to the reaction of H 2 S and CO. Results of XRPD indicated that, hematite is the dominant active species in fresh red soil and iron sulfide (FeS) is a product of the reaction between hematite and hydrogen sulfide in red soils. The spinel phase FeAl 2 O 4 was found during regeneration, moreover, the amount of free iron oxides decreased after regeneration indicating the some of the free iron oxide formed a spinel phase, further reducting the overall desulfurization efficiency

  13. Removal of chlorine from Illinois coal by high-temperature leaching: Final report, March 1--December 31, 1987

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Han Lin

    1988-03-01

    The objectives of this research are to: (1) conduct experimental investigations of the removal of chlorine from coal by high- temperature leaching; (2) identify important factors affecting the chlorine removal process; (3) understand the mechanisms involved; and (4) develop a mathematical model to describe the process. A generalized mathematical model based on diffusion and relaxation has been developed for water leaching of chlorine from coal. The model has been fitted to four different samples of Illinois No. 6 coal: C22175, C22651, C8601, and C8602. The weight percent of chlorine ranged from 0.42 to 0.82. The experimental data on these samples covered a temperature range of 297 to 370K and a particle size range of 60 to 325 mesh. Based on the type of coal and the conditions of leaching, it was found that 40 to 80% of the original chlorine could be leached from the coal matrix. The model based on diffusion-relaxation concept predicted the leaching data within +-5% average absolute deviation. The diffusion rate constants at different temperatures were correlated to Arrhenius type relations. Attempts made to correlate the constants in the Arrhenius equations with the chlorine content in coal and with particle size have been discussed. The water leaching data were used to extract Fickian diffusivities based on the time required for 50% desorption. The calculated diffusivity values ranged from 0.6 to 3 /times/ 10/sup /minus/11/ cm/sup 2//sec. The effect of chemical additives on the rate of leaching has also been studied. Both HNO/sub 3/ and NH/sub 4/OH were used as additives. 28 refs., 3 figs., 7 tabs.

  14. Performance of entrained flow and fluidised bed biomass gasifiers on different scales

    International Nuclear Information System (INIS)

    Tremel, Alexander; Becherer, Dominik; Fendt, Sebastian; Gaderer, Matthias; Spliethoff, Hartmut

    2013-01-01

    Highlights: ► Gasification of biomass in fluidised bed and entrained flow reactors is modelled. ► The systems are evaluated for a thermal input from 10 MW to 500 MW. ► Special attention is given to the preconditioning methods for biomass. ► Fluidised bed and entrained flow gasifiers are compared in terms of efficiency and costs. - Abstract: This biomass gasification process study compares the energetic and economic efficiencies of a dual fluidised bed and an oxygen-blown entrained flow gasifier from 10 MW th to 500 MW th . While fluidised bed gasification became the most applied technology for biomass in small and medium scale facilities, entrained flow gasification technology is still used exclusively for industrial scale coal gasification. Therefore, it is analysed whether and for which capacity the entrained flow technology is an energetically and economically efficient option for the thermo-chemical conversion of biomass. Special attention is given to the pre-conditioning methods for biomass to enable the application in an entrained flow gasifier. Process chains are selected for the two gasifier types and subsequently transformed to simulation models. The simulation results show that the performance of both gasifier types is similar for the production of a pressurised product gas (2.5 MPa). The cold gas efficiency of the fluidised bed is 76–79% and about 0.5–2 percentage points higher than for the entrained flow reactor. The net efficiencies of both technologies are similar and between 64% and 71% depending on scale. The auxiliary power consumption of the entrained flow reactor is caused mainly by the air separation unit, the oxygen compression, and the fuel pulverisation, whereas the fluidised bed requires additional power mainly for gas compression. The costs for the product gas are determined as between €4.2 cent/kWh (500 MW th ) and €7.4 cent/kWh (10 MW th ) in the economic analysis of both technologies. The study indicates that the

  15. Effect of coal rank and mineral matter on gasification reactivity of coal char treated at high temperature; Netsushorishita sekitan char no gas ka tokusei ni taisuru tanshu oyobi kobutsushitsu no eikyo

    Energy Technology Data Exchange (ETDEWEB)

    Morishita, K.; Takei, H.; Harano, A.; Takarada, T. [Gunma University, Gunma (Japan). Faculty of Engineering

    1996-10-28

    In the wide range from brown coal to anthracite, an investigation was made of effects of heat treatment on physical/chemical properties and of coal rank dependence. For the experiment, 12 kinds of coal samples were used, and for heat treatment, the fluidized bed heated by the electric furnace and the infrared-ray gold image furnace were used. To examine characteristics of the heat-treated coal char, conducted were oxygen gasification, TPD measurement, XRD measurement, alkali metal measurement, and pore distribution measurement. The following were obtained from the experiment. The gasification reaction rate of the char heat-treated in the temperature range between 900{degree}C to 1700{degree}C decreases with a rise of the temperature of heat treatment, and the degree of decrease in the rate depends on coal rank. The order of gasification rate between coal ranks depends on the temperature of heat treatment, and the lower the heat treatment temperature is, the more largely the gasification rate is influenced by catalysis of mineral matters included in the coal. As causes of the decrease in gasification rate associated with the rise in temperature of heat treatment, indicated were release of alkali metal having catalysis and decrease of active sites by carbonaceous crystallinity. 6 figs.

  16. Report on the research achievements in the Sunshine Project in fiscal 1992. Studies on improving the efficiency of coal gasification; 1992 nendo sekitan gas ka no kokoritsuka ni kansuru kenkyu seika hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1993-03-01

    This paper describes the achievements in the Sunshine Project in fiscal 1992 in studies on improving the efficiency of coal gasification. Three kinds of coals were gasified under the atmosphere of hydrogen, He or CO2 by using the TPR method. The sulfur removing rate varies depending on coals even under the same reaction atmosphere, and so does the degree of influence of the atmospheric gases depending on coals. Very little effect of the atmospheric gases was found on the sulfur removing rate in Taiheiyo and Wandoan coals. While Tatung coal presents the same removing rate under the atmosphere of He and CO2, it shows 1.8 times greater removing rate under the hydrogen atmosphere. Generation patterns for H{sub 2}S and COS also vary depending on coal types and atmospheric gases. Inorganic sulfur shows the same behavior in the reaction process regardless of coal type and atmosphere, but organic sulfur behaves differently. The sulfur removing rate is determined by how easily the organic sulfur can be removed, which attributes to the difference in kinds and structures of organic sulfur compounds in the coal, together with the gas generation patterns. In order to discuss gasification of char, investigations were performed on effects of coal types and heat treatment temperatures, with regard to the gasification characteristics that can be estimated from the industrial and element analyses. (NEDO)

  17. Gasification Studies Task 4 Topical Report, Utah Clean Coal Program

    Energy Technology Data Exchange (ETDEWEB)

    Whitty, Kevin [Univ. of Utah, Salt Lake City, UT (United States); Fletcher, Thomas [Univ. of Utah, Salt Lake City, UT (United States); Pugmire, Ronald [Univ. of Utah, Salt Lake City, UT (United States); Smith, Philip [Univ. of Utah, Salt Lake City, UT (United States); Sutherland, James [Univ. of Utah, Salt Lake City, UT (United States); Thornock, Jeremy [Univ. of Utah, Salt Lake City, UT (United States); Hunsacker, Isaac [Univ. of Utah, Salt Lake City, UT (United States); Li, Suhui [Univ. of Utah, Salt Lake City, UT (United States); Kelly, Kerry [Univ. of Utah, Salt Lake City, UT (United States); Puntai, Naveen [Univ. of Utah, Salt Lake City, UT (United States); Reid, Charles [Univ. of Utah, Salt Lake City, UT (United States); Schurtz, Randy [Univ. of Utah, Salt Lake City, UT (United States)

    2011-10-01

    A key objective of the Task 4 activities has been to develop simulation tools to support development, troubleshooting and optimization of pressurized entrained-flow coal gasifiers. The overall gasifier models (Subtask 4.1) combine submodels for fluid flow (Subtask 4.2) and heat transfer (Subtask 4.3) with fundamental understanding of the chemical (Subtask 4.4) and physical (Subtask 4.5) processes that take place as coal particles are converted to synthesis gas and slag. However, it is important to be able to compare predictions from the models against data obtained from actual operating coal gasifiers, and Subtask 4.6 aims to provide an accessible, non-proprietary system, which can be operated over a wide range of conditions to provide well-characterized data for model validation.

  18. Effects of alkali and alkaline earth metals on nitrogen release during temperature programmed pyrolysis of coal

    Energy Technology Data Exchange (ETDEWEB)

    Ohtsuka, Y.; Wu, Z.; Furimsky, E. [Tohoku University, Sendai (Japan). Inst. for Chemical Reaction Science

    1997-11-01

    The paper reports that the formation of HCN, NH{sub 3} and N{sub 2} during fixed-bed pyrolysis at 10 K min{sup -1} has been studied using coal samples after partial demineralization followed by addition of metal hydroxides from aqueous systems. Without additives, NH{sub 3} is the predominant product at {le} 700{degree}C, showing the two peaks in the formation rate profile, whereas N{sub 2} is the only product at {ge} 800{degree}C. The presence of NaOH, KOH and Ca(OH){sub 2} promotes considerable NH{sub 3} formation between 450 and 600{degree}C, but in contrast suppresses HCN formation in this region. The Ca shows the largest effect on both the promotion and suppression. It is likely that the NH{sub 3} increased by Ca addition arises partly from HCN, but mainly from secondary reactions of tar-N. These hydroxides affect N{sub 2} formation in quite different manners: the Na decreases the rate between 700 and 950{degree}C, and the K changes it less significantly than the Na, but the Ca remarkably increases the rate in a low temperature region of 550-700{degree}C. These different features are discussed in terms of solid-phase reactions of alkali metal carbonates with char-N and secondary decomposition reactions of tar-N on CaO particles. As a result, total conversion of coal-N to HCN, NH{sub 3} and N{sub 2} up to 1000{degree}C increases in the sequence of Na {lt} none {lt} K {lt} Ca. 40 refs., 10 figs., 2 tabs.

  19. Co-gasification of pine and oak biochar with sub-bituminous coal in carbon dioxide.

    Science.gov (United States)

    Beagle, E; Wang, Y; Bell, D; Belmont, E

    2018-03-01

    Pine and oak biochars derived as byproducts of demonstration-scale pyrolysis, and blends of these two feedstocks with Powder River Basin coal, were gasified in a carbon dioxide environment using a modified drop tube reactor (MDTR) and a thermogravimetric analyzer (TGA). The impact of gasification temperature on conversion kinetics was evaluated from the temporal evolution of major product gases in the MDTR as measured using a mass spectrometer. Random pore modeling was conducted to simulate gasification in the MDTR with favorable results. The MDTR and TGA were used to conduct gasification for assessment of non-linear additive effects in the blends. Additive analysis of the blends showed deviation from the experimental blend results, indicating inhibiting effects of co-gasifying the biochar and coal. Inhibitory effects are more significant for oak than pine and more pronounced in the TGA at lower gasification temperatures. Results are discussed in the context of feedstock and reactor type. Copyright © 2017 Elsevier Ltd. All rights reserved.

  20. Study of the equilibrium of air-blown gasification of biomass to coal evolution fuels

    International Nuclear Information System (INIS)

    Biagini, Enrico

    2016-01-01

    Highlights: • Equilibrium model validated for coals, torrefied/green biomasses, in different gasifiers. • Maps of syngas composition, LHV and CGE for ER = 0–0.6, T = 500–2000 K, EBP = 0.004–0.158. • Effect of unconverted carbon, fuel moisture and overoxidation quantified. • Parameters for the maximum efficiency determined as functions of EBP. • EBP proven to be a good parameter for the quantitative comparison of different fuels. - Abstract: A non-stoichiometric equilibrium model based on the minimization of the Gibbs free energy was used to study the isothermal and adiabatic air-blown gasification of solid fuels on a carbonization curve from fossil (hard/brown coals, peat) to renewable (green biomasses and cellulose) fuels, including torrefied biofuels. The maps of syngas composition, heating value and process efficiency were provided as functions of equivalent ratio (oxygen-to-fuel ratio) in the range 0–0.6, temperature in 500–2000 K, and a fuel parameter, which allowed different cases to be quantitatively compared. The effect of fuel moisture, unconverted carbon and conditions to limit the tar formation was also studied. Cold gas efficiency >0.75 can be achieved for coals at high temperature, using entrained beds (which give low unconverted carbon), and improved by moisture/added steam. The bigger efficiency of green biomasses is only potential, as the practical limits (high temperature required to limit tar formation, moisture content and unconverted carbon in small gasifiers) strongly reduce the gasification performance. Torrefied biomasses (and plastics having an intermediate fuel parameter between coals and green biomasses) can attain high efficiency also in real conditions. The results shown in this work can be useful to evaluate the most promising feedstock (depending on its composition and possible pre-treatment/upgrading), define the operating conditions for maximizing the syngas heating value or the global efficiency, assess the

  1. Pd/activated carbon sorbents for mid-temperature capture of mercury from coal-derived fuel gas.

    Science.gov (United States)

    Li, Dekui; Han, Jieru; Han, Lina; Wang, Jiancheng; Chang, Liping

    2014-07-01

    Higher concentrations of Hg can be emitted from coal pyrolysis or gasification than from coal combustion, especially elemental Hg. Highly efficient Hg removal technology from coal-derived fuel gas is thus of great importance. Based on the very excellent Hg removal ability of Pd and the high adsorption abilities of activated carbon (AC) for H₂S and Hg, a series of Pd/AC sorbents was prepared by using pore volume impregnation, and their performance in capturing Hg and H₂S from coal-derived fuel gas was investigated using a laboratory-scale fixed-bed reactor. The effects of loading amount, reaction temperature and reaction atmosphere on Hg removal from coal-derived fuel gas were studied. The sorbents were characterized by N₂ adsorption, X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). The results indicated that the efficiency of Hg removal increased with the increasing of Pd loading amount, but the effective utilization rate of the active component Pd decreased significantly at the same time. High temperature had a negative influence on the Hg removal. The efficiency of Hg removal in the N₂-H₂S-H₂-CO-Hg atmosphere (simulated coal gas) was higher than that in N₂-H₂S-Hg and N₂-Hg atmospheres, which showed that H₂ and CO, with their reducing capacity, could benefit promote the removal of Hg. The XPS results suggested that there were two different ways of capturing Hg over sorbents in N₂-H₂S-Hg and N₂-Hg atmospheres. Copyright © 2014. Published by Elsevier B.V.

  2. Inhalation exposure and risk of polycyclic aromatic hydrocarbons (PAHs) among the rural population adopting wood gasifier stoves compared to different fuel-stove users

    Science.gov (United States)

    Lin, Nan; Chen, Yuanchen; Du, Wei; Shen, Guofeng; Zhu, Xi; Huang, Tianbo; Wang, Xilong; Cheng, Hefa; Liu, Junfeng; Xue, Chunyu; Liu, Guangqing; Zeng, Eddy Y.; Xing, Baoshan; Tao, Shu

    2016-12-01

    Polycyclic aromatica hydrocarbons (PAHs) are a group of compounds with carcinogenic potentials and residential solid fuel combustion is one major source of PAHs in most developing countries. Replacement of traditional stoves with improved ones is believed to be a practical approach to reduce pollutant emissions, however, field assessments on the performance and consequent impacts on air quality and human health after adopting improved stoves are rare. The study is the first time to quantify inhalation exposure to PAHs among the residents who adopted wood gasifier stoves. The results were compared to those still burning coals in the region and compared to exposure levels for different fuel/stove users in literature. The results showed that the PAHs exposure levels for the wood gasifier stove users were significantly lower than the values for those using traditional wood stoves reported in literature, and the daily exposure concentrations of BaPeq (Benzo[a]pyrene equivalent concentration) can be reduced by 48%-91% if traditional wood stoves were replaced by wood gasifier stoves. The corresponding Incremental Lifetime Cancer Risk (ILCR) decreased approximately four times from 1.94 × 10-4 to 5.17 × 10-5. The average concentration of the total 26 PAHs for the wood users was 1091 ± 722 ng/m3, which was comparable to 1060 ± 927 ng/m3 for those using anthracite coals, but the composition profiles were considerably different. The average BaPeq were 116 and 25.8 ng/m3 for the wood and coal users, respectively, and the corresponding ILCR of the anthracite coal users was 1.69 × 10-5, which was nearly one third of those using the wood gasifier stoves. The wood users exposed to not only high levels of high molecular weight PAHs, but relatively high fractions of particulate phase PAHs in small particles compared to the coal users, resulting in high exposure risks.

  3. Predictive Model to determine the composition of the gas generated in a downdraft gasifier

    International Nuclear Information System (INIS)

    D'Espaux Shelton, Elbis; Copa Rey, José Ramón; Brito Sauvanel, Angel Luis

    2017-01-01

    There is currently a trend of using gasification modeling to describe the process without the need to develop experiments, which can be costly. This work presented the necessary tools to analyze the development of a mathematical model with the objective of predicting the chemical composition of the gas generated in a fixed bed downdraft gasifier, with parallel flows and air as a gasification agent as a function of kind of biomass used and the operating parameters of the equipment. This model allows the calculation of thermochemical processes that occur inside a downdraft gasifier and also the determination of temperature profiles. The model developed was based on the energy balance and species equations approach and the control volumes method was used. (author)

  4. Conditions for testing the corrosion rates of ceramics in coal gasification systems

    Energy Technology Data Exchange (ETDEWEB)

    Hurley, J.P.; Nowok, J.W. [Univ. of North Dakota, Grand Forks, ND (United States)

    1996-08-01

    Coal gasifier operating conditions and gas and ash compositions affect the corrosion rates of ceramics used for construction in three ways: (1) through direct corrosion of the materials, (2) by affecting the concentration and chemical form of the primary corrodents, and (3) by affecting the mass transport rate of the primary corrodents. To perform an accurate corrosion test on a system material, the researcher must include all relevant corrodents and simulate conditions in the gasifier as closely as possible. In this paper, the authors present suggestions for conditions to be used in such corrosion tests. Two main types of corrosion conditions are discussed: those existing in hot-gas cleanup systems where vapor and dry ash may contribute to corrosion and those experienced by high-temperature heat exchangers and refractories where the main corrodent will be coal ash slag. Only the fluidized-bed gasification systems such as the Sierra Pacific Power Company Pinon Pine Power Project system are proposing the use of ceramic filters for particulate cleanup. The gasifier is an air-blown 102-MWe unit employing a Westinghouse{trademark} ceramic particle filter system operating at as high as 1100{degrees}F at 300 psia. Expected gas compositions in the filter will be approximately 25% CO, 15% H{sub 2}, 5% CO{sub 2}, 5% H{sub 2}O, and 50% N{sub 2}. Vapor-phase sodium chloride concentrations are expected to be 10 to 100 times the levels in combustion systems at similar temperatures, but in general the concentrations of the minor primary and secondary corrodents are not well understood. Slag corrosiveness will depend on its composition as well as viscosity. For a laboratory test, the slag must be in a thermodynamically stable form before the beginning of the corrosion test to assure that no inappropriate reactions are allowed to occur. Ideally, the slag would be flowing, and the appropriate atmosphere must be used to assure realistic slag viscosity.

  5. CHP from Updraft Gasifier and Stirling Engine

    DEFF Research Database (Denmark)

    Jensen, N.; Werling, J.; Carlsen, Henrik

    2002-01-01

    The combination of thermal gasification with a Stirling engine is an interesting concept for use in small combined heat and power plants based on biomass. By combining the two technologies a synergism can potentially be achieved. Technical problems, e.g. gas cleaning and fouling of the Stirling...... engine heat exchanger, can be eliminated and the overall electric efficiency of the system can be improved. At the Technical University of Denmark a Stirling engine fueled by gasification gas has been developed. In this engine the combustion system and the geometry of the hot heat exchanger...... of the Stirling engine has been adapted to the use of a gas with a low specific energy content and a high content of tar and particles. In the spring of 2001 a demonstration plant has been built in the western part of Denmark where this Stirling engine is combined with an updraft gasifier. A mathematical...

  6. Decomposition of tar in gas from updraft gasifier by thermal cracking

    DEFF Research Database (Denmark)

    Brandt, Peder; Henriksen, Ulrik Birk

    2000-01-01

    Continuing earlier work with tar reduction by partial oxidation of pyrolysis gas [1] thermal cracking has been evaluated as a gas cleaning process. The work has been focusing on cleaning gas from updraft gasifiers, and the long term purpose is to develop a tar cleaning unit based on thermal...... cracking. An experimental set-up has been built, in which a flow of contaminated gas can be heated up to 1290°C in a reactor made of pure Al2O3. Four measurements were made. Three with gas from a pyrolysis unit simulating updraft gasifier, and one with gas from an updraft gasifier. Cracking temperatures...... was 1200, 1250 and 1290°C, and the residence time at this temperature was 0.5 second. The measurements show that at the selected residence time of 0.5 second, the gas flow in a thermal tar cracking unit has to be heated to at least 1250°C to achieve sufficient tar cleaning. At 1290°C, a tar content as low...

  7. Comparison of mass and energy balances for air blown and thermally ballasted fluidized bed gasifiers

    International Nuclear Information System (INIS)

    Lysenko, Steve; Sadaka, Samy; Brown, Robert C.

    2012-01-01

    The objective of this study was to compare the mass and energy balances for a conventional air blown fluidized bed gasifier and a ballasted fluidized bed gasifier developed at Iowa State University. The ballasted gasifier is an indirectly heated gasifier that uses a single reactor for both combustion and pyrolysis. Heat accumulated in high-temperature phase change material during the combustion phase is released during the pyrolysis phase to generate producer gas. Gas composition, tar and char contents, cold gas efficiency, carbon conversion, and hydrogen yield per unit biomass input were determined as part of these evaluation. During the pyrolysis phase of ballasted gasification, higher volumetric concentrations of hydrogen and methane were obtained than during air blown gasification. Hydrogen yield for ballasted gasification was 14 g kg −1 of biomass, which was about 20% higher than that obtained during air blown gasification. The higher heating value of the producer gas also reached higher levels during the ballasted pyrolysis phase than that of air blown gasification. Heating value for air blown gasification was 5.2 MJ m −3 whereas the heating value for the ballasted pyrolysis phase averaged 5.5 MJ m −3 , reaching a maximum of 8.0 MJ m −3 . The ballasted gasifier was expected to yield producer gas with average heating value as high as 15 MJ m −3 but excessive use of nitrogen to purge and cool the fuel feeder system greatly diluted the producer gas. Relatively simple redesign of the feeder system would greatly reduce the use of purge gas and may increase the heating values to about 17.5 MJ m −3 . Higher char production per kilogram of biomass was associated with the ballasted system, producing 140 g kg −1 of biomass compared to only 53 g kg −1 of biomass during air blown gasification. On the other hand, tar concentrations in the producer gas were 6.0 g m −3 for ballasted gasification compared to 11.7 g m −3 for air blown gasification. On

  8. NOx results from two combustors tested on medium BTU coal gas

    Science.gov (United States)

    Sherlock, T. P.; Carl, D. E.; Vermes, G.; Schwab, J.; Notardonato, J. J.

    1982-01-01

    The results of tests of two combustor configurations using coal gas from a 25 ton/day fluidized bed coal gasifier are reported. The trials were run with a ceramic-lined, staged rich/lean burner and an integral, all metal multiannular swirl burner (MASB) using a range of temperatures and pressures representative of industrial turbine inlet conditions. A lean mixture was examined at 104, 197, and 254 Btu/Scf, yielding NO(x) emissions of 5, 20, and 70 ppmv, respectively. The MASB was employed only with a gas rated at 220-270 Btu/Scf, producing 80 ppmv NO(x) at rated engine conditions. The results are concluded to be transferrable to current machines. Further tests on the effects of gas composition, the scaling of combustors to utility size, and the development of improved wall cooling techniques and variable geometry are indicated.

  9. Test and evaluate the tri-gas low-Btu coal-gasification process. Final report, October 21, 1977-October 31, 1980

    Energy Technology Data Exchange (ETDEWEB)

    Zabetakis, M.G.

    1980-12-01

    This report describes the continuation of work done to develop the BCR TRI-GAS multiple fluidized-bed gasification process. The objective is the gasification of all ranks of coals with the only product being a clean, low-Btu fuel gas. Design and construction of a 100 lb/h process and equipment development unit (PEDU) was completed on the previous contract. The process consists of three fluid-bed reactors in series, each having a specific function: Stage 1 - pretreatment; Stage 2- - gasification; Stage 3 - maximization of carbon utilization. Under the present contract, 59 PEDU tests have been conducted. A number of these were single-stage tests, mostly in Stage 1; however, integrated PEDU tests were conducted with a western coal (Rosebud) and two eastern coals (Illinois No. 6 and Pittsburgh seam). Both Rosebud and Pittsburgh seam coals were gasified with the PEDU operating in the design mode. Operation with Illinois No. 6 seam coal was also very promising; however, time limitations precluded further testing with this coal. One of the crucial tasks was to operate the Stage 1 reactor to pretreat and devolatilize caking coals. By adding a small amount of air to the fluidizing gas, the caking properties of the coal can be eliminated. However, it was also desirable to release a high percentage of the volatile matter from the coal in this vessel. To accomplish this, the reactor had to be operated above the agglomerating temperature of caking coals. By maintaining a low ratio of fresh to treated coal, this objective was achieved. Both Illinois No. 6 and Pittsburgh seam coals were treated at temperatures of 800 to 900 F without agglomerating in the vessel.

  10. A Novel Low-Temperature Fiffusion Aluminide Coating for Ultrasupercritical Coal-Fried Boiler Applications

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Ying

    2009-12-31

    An ultrasupercritical (USC) boiler with higher steam temperature and pressure is expected to increase the efficiency of the coal-fired power plant and also decrease emissions of air pollutants. Ferritic/martensitic alloys have been developed with good creep strength for the key components in coal-fired USC plants. However, they typically suffer excessive steam-side oxidation, which contributes to one of main degradation mechanisms along with the fire-side corrosion in coal-fired boilers. As the steam temperature further increases in USC boilers, oxidation of the tube internals becomes an increasing concern, and protective coatings such as aluminide-based diffusion coatings need to be considered. However, conventional aluminizing processes via pack cementation or chemical vapor deposition are typically carried out at elevated temperatures (1000-1150 C). Thermochemical treatment of ferritic/martensitic alloys at such high temperatures could severely degrade their mechanical properties, particularly the alloy's creep resistance. The research focus of this project was to develop an aluminide coating with good oxidation resistance at temperatures {le} 700 C so that the coating processing would not detrimentally alter the creep performance of the ferritic/martensitic alloys. Nevertheless, when the aluminizing temperature is lowered, brittle Al-rich intermetallic phases, such as Fe{sub 2}Al{sub 5} and FeAl{sub 3}, tend to form in the coating, which may reduce the resistance to fatigue cracking. Al-containing binary masteralloys were selected based on thermodynamic calculations to reduce the Al activity in the pack cementation process and thus to prevent the formation of brittle Al-rich intermetallic phases. Thermodynamic computations were carried out using commercial software HSC 5.0 for a series of packs containing various Cr-Al binary masteralloys. The calculation results indicate that the equilibrium partial pressures of Al halides at 700 C were a function of Al

  11. The 3R anthracite clean coal technology: Economical conversion of brown coal to anthracite type clean coal by low temperature carbonization pre-treatment process

    Directory of Open Access Journals (Sweden)

    Someus Edward

    2006-01-01

    Full Text Available The preventive pre-treatment of low grade solid fuels is safer, faster, better, and less costly vs. the "end-of-the-pipe" post treatment solutions. The "3R" (Recycle-Reduce-Reuse integrated environment control technology provides preventive pre-treatment of low grade solid fuels, such as brown coal and contaminated solid fuels to achieve high grade cleansed fuels with anthracite and coke comparable quality. The goal of the 3R technology is to provide cost efficient and environmentally sustainable solutions by preventive pre-treatment means for extended operations of the solid fuel combustion power plants with capacity up to 300 MWe power capacities. The 3R Anthracite Clean Coal end product and technology may advantageously be integrated to the oxyfuel-oxy-firing, Foster Wheeler anthracite arc-fired utility type boiler and Heat Pipe Reformer technologies in combination with CO2 capture and storage programs. The 3R technology is patented original solution. Advantages. Feedstock flexibility: application of pre-treated multi fuels from wider fuel selection and availability. Improved burning efficiency. Technology flexibility: efficient and advantageous inter-link to proven boiler technologies, such as oxyfuel and arcfired boilers. Near zero pollutants for hazardous-air-pollutants: preventive separation of halogens and heavy metals into small volume streams prior utilization of cleansed fuels. >97% organic sulphur removal achieved by the 3R thermal pre-treatment process. Integrated carbon capture and storage (CCS programs: the introduction of monolitic GHG gas is improving storage safety. The 3R technology offers significant improvements for the GHG CCS conditions. Cost reduction: decrease of overall production costs when all real costs are calculated. Improved safety: application of preventive measures. For pre-treatment a specific purpose designed, developed, and patented pyrolysis technology used, consisting of a horizontally arranged externally

  12. Chemical structure changes in coals after low-temperature oxidation and demineralization by acid treatment as revealed by high resolution solid state 13C NMR

    International Nuclear Information System (INIS)

    Tekely, P.; Nicole, D.; Delpuech, J.-J.; Totino, E.; Muller, J.F.

    1987-01-01

    13 C CP/MAS NMR has been used for characterization of chemical structure changes in coals after low-temperature oxidation and prolonged demineralization by acid treatment. In both cases the changes take place mainly in the aliphatic part of coal molecules. 21 refs.; 3 figs.; 2 tabs

  13. Self-ignition of coal during in-situ gasification. Thermoanalytical investigations. Selbstentzuendung von Kohlen bei der Untertagevergasung. Thermoanalytische Untersuchungen

    Energy Technology Data Exchange (ETDEWEB)

    Choi, J O

    1986-01-10

    The underground gasification of deep coal strata via boreholes presupposes flow ways for the gasifying agent and the gasified media with a sufficiently high degree of permeability. Canal burning during countercurrent flow in low depths has been tested as a technical method for linking boreholes and enhancing gas permeability. For the execution of in situ gasification the control or prevention of the spontaneous ignition of the coal under high pressure should not be ignored, because of self-ignition resulting from canal burning in the linking phase. To investigate enthalpy change during the oxidation of coal under various conditions, a device for differential thermal analysis (DTA) was developed and constructed with which temperature development as a result of oxidation in a flowing pressure-gas atmosphere could be observed. A caloric calibration of the device permitted a direct inference of enthalpic difference from differential thermal potential as a measured value. With a regression model for reaction kinetics, the intensity of heat development was linked with kinetic data; this permitted a description of the dependence of the oxidation process on temperature and material concentration. From the interconnections discovered between the carbonization degree and enthalpy change during oxidation we may conclude that the oxidation process is controlled by the emergence of thermal decomposition products. The heat tonality diagram of the DTA of coal oxidation can be divided into three phases and interpreted in connection with the different degrees of carbonization. The results of the investigation reveal that inactivation of the coal before the actual process of linking is of considerable importance. (MOS).

  14. Investigation of sewage sludge gasification with use of flue gas as a gasifying agent

    Directory of Open Access Journals (Sweden)

    Maj Izabella

    2017-01-01

    Full Text Available The paper presents results of investigation of low-temperature sewage sludge gasification with use of flue gas as a gasifying agent. Tests were conducted in a laboratory stand, equipped with a gasification reactor designed and constructed specifically for this purpose. During presented tests, gas mixture with a composition of typical flue gases was used as a gasifying agent. The measuring system ensures online measurements of syngas composition: CO, CO2, H2, CH4. As a result of gasification process a syngas with combustible components has been obtained. The aim of the research was to determine the usability of sewage sludge for indirect cofiring in power boilers with the use of flue gas from the boiler as a gasifying agent and recirculating the syngas to the boiler’s combustion chamber. Results of presented investigation will be used as a knowledge base for industrial-scale sewage sludge gasification process. Furthermore, toxicity of solid products of the process has been determined by the use of Microtox bioassay. Before tests, solid post-gasification residues have been ground to two particle size fractions and extracted into Milli-Q water. The response of test organisms (bioluminescent Aliivibrio fischeri bacteria in reference to a control sample (bacteria exposed to 2% NaCl solution was measured after 5 and 15 minutes of exposure. The obtained toxicity results proved that thermal treatment of sewage sludge by their gasification reduces their toxicity relative to water organisms.

  15. Improved Gasifier Availability with Bed Material and Additives

    Energy Technology Data Exchange (ETDEWEB)

    Grootjes, A.J.; Van der Meijden, C.M.; Visser, H.J.M.; Van der Drift, A. [ECN Biomass and Energy Efficiency, Petten (Netherlands)

    2013-07-15

    In order to valorize several feedstock, gasification is one of the technologies developed over the past decades. ECN developed the MILENA gasifier. In order for MILENA to become a commercial success, the gasifier needs to be feedstock flexible, robust and economically sound, operating with high availability. One of the characteristics of MILENA is high efficiency but with a higher tar content, compared to some other Dual Fluidized Bed (DFB) gasifiers. In order to reduce the issues that are associated with high tar levels in the product gas, the effect of a number of primary measures was studied. This paper presents results obtained in the last two years, focused on improving the gasifier availability by conducting experiments in a 25 kWth lab scale MILENA gasifier. Amongst others, gas composition, tar content and calorific value of the product gas were compared. Scanning Electron Microscope analysis was used to investigate bed material changes. Results show that Austrian olivine can be activated by Fuel B as well as by Additive A and B. The water-gas shift reaction is enhanced and the tar content is reduced significantly, especially the heavy tars that dominate the tar dew point. Activated olivine has a calcium-rich layer. The results show that with MILENA, we are able to lower and control the tar dew point, which will possibly increase the availability of a MILENA gasifier.

  16. Performance evaluation of open core gasifier on multi-fuels

    Energy Technology Data Exchange (ETDEWEB)

    Bhoi, P.R.; Singh, R.N.; Sharma, A.M.; Patel, S.R. [Thermo Chemical Conversion Division, Sardar Patel Renewable Energy Research Institute (SPRERI), Vallabh Vidyanagar 388 120, Gujarat (India)

    2006-06-15

    Sardar Patel renewable energy research institute (SPRERI) has designed and developed open core, throat-less, down draft gasifier and installed it at the institute. The gasifier was designed for loose agricultural residues like groundnut shells. The purpose of the study is to evaluate the gasifier on multi-fuels such as babul wood (Prosopis juliflora), groundnut shell briquettes, groundnut shell, mixture of wood (Prosopis juliflora) and groundnut shell in the ratio of 1:1 and cashew nut shell. The gasifier performance was evaluated in terms of fuel consumption rate, calorific value of producer gas and gasification efficiency. Gasification efficiency of babul wood (Prosopis juliflora), groundnut shell briquettes, groundnut shell, mixture of Prosopis juliflora and groundnut shell in the ratio of 1:1 and cashew nut shell were 72%, 66%, 70%, 64%, 70%, respectively. Study revealed that babul wood (Prosopis juliflora), groundnut shell briquettes, groundnut shell, mixture of wood (Prosopis juliflora) and groundnut shell in the ratio of 1:1 and cashew nut shell were satisfactorily gasified in open core down draft gasifier. The study also showed that there was flow problem with groundnut shell. (author)

  17. Modeling of a Large-Scale High Temperature Regenerative Sulfur Removal Process

    DEFF Research Database (Denmark)

    Konttinen, Jukka T.; Johnsson, Jan Erik

    1999-01-01

    model that does not account for bed hydrodynamics. The pilot-scale test run results, obtained in the test runs of the sulfur removal process with real coal gasifier gas, have been used for parameter estimation. The validity of the reactor model for commercial-scale design applications is discussed.......Regenerable mixed metal oxide sorbents are prime candidates for the removal of hydrogen sulfide from hot gasifier gas in the simplified integrated gasification combined cycle (IGCC) process. As part of the regenerative sulfur removal process development, reactor models are needed for scale......-up. Steady-state kinetic reactor models are needed for reactor sizing, and dynamic models can be used for process control design and operator training. The regenerative sulfur removal process to be studied in this paper consists of two side-by-side fluidized bed reactors operating at temperatures of 400...

  18. Methanol from coal without CO2 production via the modular high temperature gas-cooled reactor

    International Nuclear Information System (INIS)

    Schleicher, R.W. Jr.; Engler, D.; Labar, M.P.

    1992-01-01

    Displacement options for petroleum fuels include natural gas (compressed or liquified), synthetic gasoline, biomass fuels, electric vehicles, hydrogen, and methanol. This paper reports that although no alternative meets all the desired characteristics of economics, environmental impact, supply logistics, and vehicle technology, methanol has often been cited as a good compromise and is perhaps the best coal derived fuel. The main criticism leveled at methanol is whether it can be produced economically in sufficient quantities to significantly displace petroleum-derived fuels. Although methanol can be manufactured from biomass, natural gas or coal feedstocks, only coal offers the potential for a substantial long term indigenous U.S. feedstock

  19. Distributed Temperature Measurement in a Self-Burning Coal Waste Pile through a GIS Open Source Desktop Application

    Directory of Open Access Journals (Sweden)

    Lia Duarte

    2017-03-01

    Full Text Available Geographical Information Systems (GIS are often used to assess and monitor the environmental impacts caused by mining activities. The aim of this work was to develop a new application to produce dynamic maps for monitoring the temperature variations in a self-burning coal waste pile, under a GIS open source environment—GIS-ECOAL (freely available. The performance of the application was evaluated with distributed temperature measurements gathered in the S. Pedro da Cova (Portugal coal waste pile. In order to obtain the temperature data, an optical fiber cable was disposed over the affected area of the pile, with 42 location stakes acting as precisely-located control points for the temperature measurement. A monthly data set from July (15 min of interval was fed into the application and a video composed by several layouts with temperature measurements was created allowing for recognizing two main areas with higher temperatures. The field observations also allow the identification of these zones; however, the identification of an area with higher temperatures in the top of the studied area was only possible through the visualization of the images created by this application. The generated videos make possible the dynamic and continuous visualization of the combustion process in the monitored area.

  20. Pilot plant for hydrogasification of coal with nuclear heat

    International Nuclear Information System (INIS)

    Falkenhain, G.; Velling, G.

    1976-01-01

    In the framework of a research and development programme sponsored by the Ministry of Research and Technology of the Federal Republic of Germany, two process variants for hydrogasification of coal by means of nuclear heat have been developed by the Rheinische Braunkohlenwerke AG, Cologne. For testing these process variants a semi-technical pilot plant for gasification of coal under pressure in a fluidized bed was constructed. The pilot plant, in which the gasification of lignite and hard coal is planned, is designed for a throughput of 100kg carbon per hour corresponding to 400kg raw lignite per hour or 150kg hard coal per hour. The plant should provide data on the influence of the most essential process parameters (pressure, temperature, residence time of gas and coal, type and pre-treatment of feed coal) on the performance of gasification and raw gas composition. Different plant components will also be tested. Since the pilot plant will permit testing of both process variants of hydrogasification, it was designed in such a way that it is possible to vary a great number of process parameters. Thus, for instance, the pressure can be chosen in a range up to 100 bar and pure hydrogen or mixtures of hydrogen, carbon monoxide and steam can be applied as gasification agents. The gasifier is an internally insulated fluidized bed reactor with an inner diameter of 200mm and a height of about 8m, to which an internally insulated cyclone for separation of the entrained fines is attached. The raw gas is then cooled down by direct water scrubbing. (author)

  1. Fluidised bed gasification of high-ash South African coals: An experimental and modelling study

    CSIR Research Space (South Africa)

    Engelbrecht, AS

    2011-11-01

    Full Text Available model (CeSFaMB). The predictive capability of the model was analysed in terms of the degree of variation between experimental and simulated results for each test. The calibrated model was used to design a 15 MW fluidised bed coal gasifier...-scale BFBG are given in Figure 1 and Table 1. Process description Coal, air, oxygen and steam are the input streams to the process which produce the output streams: gas and char (ash). Coal is fed to the gasifier by means of a screw conveyor at a...

  2. Coal gasification systems engineering and analysis. Appendix G: Commercial design and technology evaluation

    Science.gov (United States)

    1980-01-01

    A technology evaluation of five coal gasifier systems (Koppers-Totzek, Texaco, Babcock and Wilcox, Lurgi and BGC/Lurgi) and procedures and criteria for evaluating competitive commercial coal gasification designs is presented. The technology evaluation is based upon the plant designs and cost estimates developed by the BDM-Mittelhauser team.

  3. DOE Coal Gasification Multi-Test Facility: fossil fuel processing technical/professional services

    Energy Technology Data Exchange (ETDEWEB)

    Hefferan, J.K.; Lee, G.Y.; Boesch, L.P.; James, R.B.; Rode, R.R.; Walters, A.B.

    1979-07-13

    A conceptual design, including process descriptions, heat and material balances, process flow diagrams, utility requirements, schedule, capital and operating cost estimate, and alternative design considerations, is presented for the DOE Coal Gasification Multi-Test Facility (GMTF). The GMTF, an engineering scale facility, is to provide a complete plant into which different types of gasifiers and conversion/synthesis equipment can be readily integrated for testing in an operational environment at relatively low cost. The design allows for operation of several gasifiers simultaneously at a total coal throughput of 2500 tons/day; individual gasifiers operate at up to 1200 tons/day and 600 psig using air or oxygen. Ten different test gasifiers can be in place at the facility, but only three can be operated at one time. The GMTF can produce a spectrum of saleable products, including low Btu, synthesis and pipeline gases, hydrogen (for fuel cells or hydrogasification), methanol, gasoline, diesel and fuel oils, organic chemicals, and electrical power (potentially). In 1979 dollars, the base facility requires a $288 million capital investment for common-use units, $193 million for four gasification units and four synthesis units, and $305 million for six years of operation. Critical reviews of detailed vendor designs are appended for a methanol synthesis unit, three entrained flow gasifiers, a fluidized bed gasifier, and a hydrogasifier/slag-bath gasifier.

  4. On the high-temperature desulfurization of coal gas: The development of a regenerable absorbent

    Energy Technology Data Exchange (ETDEWEB)

    Van Yperen, Renee

    1994-05-18

    There is actually no solid absorbent based on bulk metal oxides available that meets the conditions for application in high-temperature desulfurization processes. This research was aimed to develop an absorbent that fulfills all the specifications for employment in hot-gas clean up. Chapter 2 deals with the development of amorphous aluminium phosphate as a support material. The influence of the preparation conditions onto the specific surface area, pore structure, thermal and chemical stability, and acidity of amorphous aluminium phosphate was investigated. The application of iron oxide onto amorphous aluminium phosphate by means of deposition-precipitation from a homogeneous solution is discussed in chapter 3. The influence of amorphous aluminium phosphate onto the stability, activity, and capacity of the iron oxide is described in detail. Chapter 4 surveys the activity and capacity of several active materials in the absorption of hydrogen sulphide. It is shown that the most promising active material is a mixture of iron oxide and molybdenum oxide. In chapter 5 the properties of iron-molybdenum mixed oxide absorbents are discussed. The effect of the iron to molybdenum ratio onto the formation of iron-(III)-sulphates and the stability of the molybdenum compound is examined. Chapter 6 deals with the preparation of iron-molybdenum mixed oxide absorbents by means of impregnation of modified pre-shaped alumina support bodies. In chapter 7 the effect of the hydrogen and carbon monoxide concentration and in chapter 8 the effect of the water concentration in the coal gas on the activity and the capacity of the iron-molybdenum mixed oxide absorbents is described. Regeneration of the loaded absorbents is an important part of the desulfurization process, dealt with in chapter 9. A number of regeneration procedures have been tested. (Abstract Truncated)

  5. Biomass-gasifier steam-injected gas turbine cogeneration for the cane sugar industry

    International Nuclear Information System (INIS)

    Larson, E.D.; Williams, R.H.; Ogden, J.M.; Hylton, M.G.

    1991-01-01

    Steam injection for power and efficiency augmentation in aeroderivative gas turbines has been commercially established for natural gas-fired cogeneration since 1980. Steam-injected gas turbines fired with coal and biomass are being developed. A performance and economic assessment of biomass integrated-gasifier steam-injected gas turbine (BIG/STIG) cogeneration systems is carried out here. A detailed economic case study is presented for the second largest sugar factory in Jamaica, with cane residues as the fuel. BIG/STIG cogeneration units would be attractive investments for sugar producers, who could sell large quantities of excess electricity to the utility, or for the utility, as a low-cost generating option. Worldwide, the cane sugar industry could support some 50,000 MW of BIG/STIG electric generation capacity. The relatively modest development effort required to commercialize the BIG/STIG technology is discussed in a companion paper prepared for this conference

  6. Temperature prediction in a coal fired boiler with a fixed bed by fuzzy logic based on numerical solution

    International Nuclear Information System (INIS)

    Biyikoglu, A.; Akcayol, M.A.; Oezdemir, V.; Sivrioglu, M.

    2005-01-01

    In this study, steady state combustion in boilers with a fixed bed has been investigated. Temperature distributions in the combustion chamber of a coal fired boiler with a fixed bed are predicted using fuzzy logic based on data obtained from the numerical solution method for various coal and air feeding rates. The numerical solution method and the discretization of the governing equations of two dimensional turbulent flow in the combustion chamber and one dimensional coal combustion in the fixed bed are explained. Control Volume and Finite Difference Methods are used in the discretization of the equations in the combustion chamber and in the fixed bed, respectively. Results are presented as contours within the solution domain and compared with numerical ones. Comparison of the results shows that the difference between the numerical solution and fuzzy logic prediction throughout the computational domain is less than 1.5%. The statistical coefficient of multiple determinations for the investigated cases is about 0.9993 to 0.9998. This accuracy degree is acceptable in predicting the temperature values. So, it can be concluded that fuzzy logic provides a feasible method for defining the system properties

  7. Characteristics of Malaysian coals with their pyrolysis and gasification behaviour

    International Nuclear Information System (INIS)

    Nor Fadzilah Othman; Mohd Hariffin Bosrooh; Kamsani Abdul Majid

    2010-01-01

    This study was conducted since comprehensive study on the gasification behaviour of Malaysian coals is still lacking. Coals were characterised using heating value determination, proximate analysis, ultimate analysis and ash analysis. Pyrolysis process was investigated using thermogravimetric analyser. While, atmospheric bubbling fluidized bed gasifier was used to investigate the gasification behaviour. Three Malaysian coals, Merit Pila, Mukah Balingian, Silantek; and Australian coal, Hunter Valley coals were used in this study. Thermal degradation of four coal samples were performed, which involved weight loss profile and derivative thermogravimetric (DTG) curves. The kinetic parameters, such as maximum reactivity value, R max , Activation Energy, E a and Arrhenius constant, ln R o for each coal were determined using Arrhenius Equation. Merit Pila coal shows the highest maximum reactivity among other Malaysian coals. E a is the highest for Merit Pila coal (166.81kJmol -1 ) followed with Mukah Balingian (101.15 kJmol -1 ), Hunter Valley (96.45 kJmol -1 ) and Silantek (75.23 kJmol -1 ) coals. This finding indicates direct correlation of lower rank coal with higher E a . Merit Pila coal was studied in detail using atmospheric bubbling fluidized bed gasifier. Different variables such as equivalence ratio (ER) and gasifying agents were used. The highest H 2 proportion (38.3 mol.%) in the producer gas was reached at 715 degree Celsius and ER=0.277 where the maximization of LHV pg (5.56 MJ/Nm 3 ) was also detected. ER and addition of steam had shown significant contributions to the producer gas compositions and LHV pg . (author)

  8. Synthetic fuel production using Texas lignite and a very high temperature reactor for process heat

    International Nuclear Information System (INIS)

    Ross, M.A.; Klein, D.E.

    1982-01-01

    Two approaches for synthetic fuel production from coal are studied using Texas lignite as the feedstock. First, the gasification and liquefaction of coal are accomplished using Lurgi gasifiers and Fischer-Tropsch synthesis. A 50 000 barrel/day facility, consuming 13.7 million tonne/yr (15.1 million ton/yr) of lignite, is considered. Second, a nuclear-assisted coal conversion approach is studied using a very high temperature gas-cooled reactor with a modified Lurgi gasifier and Fischer-Tropsch synthesis. The nuclear-assisted approach resulted in a 35% reduction in coal consumption. In addition, process steam consumption was reduced by one-half and the oxygen plants were eliminated in the nuclear assisted process. Both approaches resulted in a synthetic oil price higher than the March 1980 imported price of $29.65 per barrel: $36.15 for the lignite-only process and $35.16 for the nuclear-assisted process. No tax advantage was assumed for either process and the utility financing method was used for both economic calculations

  9. Coal conversion process by the United Power Plants of Westphalia

    Energy Technology Data Exchange (ETDEWEB)

    1974-08-01

    The coal conversion process used by the United Power Plants of Westphalia and its possible applications are described. In this process, the crushed and predried coal is degassed and partly gasified in a gas generator, during which time the sulfur present in the coal is converted into hydrogen sulfide, which together with the carbon dioxide is subsequently washed out and possibly utilized or marketed. The residual coke together with the ashes and tar is then sent to the melting chamber of the steam generator where the ashes are removed. After desulfurization, the purified gas is fed into an external circuit and/or to a gas turbine for electricity generation. The raw gas from the gas generator can be directly used as fuel in a conventional power plant. The calorific value of the purified gas varies from 3200 to 3500 kcal/cu m. The purified gas can be used as reducing agent, heating gas, as raw material for various chemical processes, or be conveyed via pipelines to remote areas for electricity generation. The conversion process has the advantages of increased economy of electricity generation with desulfurization, of additional gas generation, and, in long-term prospects, of the use of the waste heat from high-temperature nuclear reactors for this process.

  10. Production of 800 kW of electrical power using medium calorific gas from a biomass gasifier integrated in a combined cycle

    Energy Technology Data Exchange (ETDEWEB)

    Gulyurtlu, I.; Cabrita, I. [Instituto Nacional de Engenharia e Tecnologia Industrial, Lisboa (Portugal)

    1993-12-31

    An allothermal fluidized bed biomass gasifier is under construction to operate at a pressure slightly above atmospheric to produce a gaseous fuel of medium heating value. The output of the gasifier is 2.5 {times} 10{sup 6} kcal/h and will be attached to a gas turbine that is specifically modified to burn the gas produced. The amount of electricity to be generated will be 800 kW. The gasifying medium used is superheated steam at 2.5 bars and 400{degrees}C and the amount needed will be 280 kg/h. The gasifier will have a cross sectional area of 2.1 m{sup 2} with dimensions of 1 500 mm {times} 1 400 mm. There is a heat exchanger to provide the heat needed for the gasification reactions. The gasifier will operate at about 850{degrees}C and the biomass throughput will be about 950 kg/h. The amount of gas that is to be produced will be about 1 300 kg/h or 1 900 Nm{sup 3}/h. Part of the gas obtained will be burned in an external combustor to provide the heat for the gasifier. The gas turbine to be employed is a single shaft turbine designed to drive 750 kVA electrical generator. The turbine combustion chamber is somewhat modified to allow for the lower heating value of the gas. However, there is no loss of efficiency in the turbine output due to lower calorific value of the fuel. The turbine inlet temperature is 900/{degrees}C and that of the exhaust will be 500{degrees}C. The amount of gas to be used is about 745 Nm{sup 3}/h. The paper reports the experimental results obtained from a pilot-scale gasifier operating under similar conditions. The results of test runs carried out with a gas turbine are also presented.

  11. Performance of a pilot-scale, steam-blown, pressurized fluidized bed biomass gasifier

    Science.gov (United States)

    Sweeney, Daniel Joseph

    With the discovery of vast fossil resources, and the subsequent development of the fossil fuel and petrochemical industry, the role of biomass-based products has declined. However, concerns about the finite and decreasing amount of fossil and mineral resources, in addition to health and climate impacts of fossil resource use, have elevated interest in innovative methods for converting renewable biomass resources into products that fit our modern lifestyle. Thermal conversion through gasification is an appealing method for utilizing biomass due to its operability using a wide variety of feedstocks at a wide range of scales, the product has a variety of uses (e.g., transportation fuel production, electricity production, chemicals synthesis), and in many cases, results in significantly lower greenhouse gas emissions. In spite of the advantages of gasification, several technical hurdles have hindered its commercial development. A number of studies have focused on laboratory-scale and atmospheric biomass gasification. However, few studies have reported on pilot-scale, woody biomass gasification under pressurized conditions. The purpose of this research is an assessment of the performance of a pilot-scale, steam-blown, pressurized fluidized bed biomass gasifier. The 200 kWth fluidized bed gasifier is capable of operation using solid feedstocks at feedrates up to 65 lb/hr, bed temperatures up to 1600°F, and pressures up to 8 atm. Gasifier performance was assessed under various temperatures, pressure, and feedstock (untreated woody biomass, dark and medium torrefied biomass) conditions by measuring product gas yield and composition, residue (e.g., tar and char) production, and mass and energy conversion efficiencies. Elevated temperature and pressure, and feedstock pretreatment were shown to have a significant influence on gasifier operability, tar production, carbon conversion, and process efficiency. High-pressure and temperature gasification of dark torrefied biomass

  12. PALLADIUM/COPPER ALLOY COMPOSITE MEMBRANES FOR HIGH TEMPERATURE HYDROGEN SEPARATION FROM COAL-DERIVED GAS STREAMS; F

    International Nuclear Information System (INIS)

    J. Douglas Way; Robert L. McCormick

    2001-01-01

    Recent advances have shown that Pd-Cu composite membranes are not susceptible to the mechanical, embrittlement, and poisoning problems that have prevented widespread industrial use of Pd for high temperature H(sub 2) separation. These membranes consist of a thin ((approx)10(micro)m) film of metal deposited on the inner surface of a porous metal or ceramic tube. Based on preliminary results, thin Pd(sub 60)Cu(sub 40) films are expected to exhibit hydrogen flux up to ten times larger than commercial polymer membranes for H(sub 2) separation, and resist poisoning by H(sub 2)S and other sulfur compounds typical of coal gas. Similar Pd-membranes have been operated at temperatures as high as 750 C. The overall objective of the proposed project is to demonstrate the feasibility of using sequential electroless plating to fabricate Pd(sub 60)Cu(sub 40) alloy membranes on porous supports for H(sub 2) separation. These following advantages of these membranes for processing of coal-derived gas will be demonstrated: High H(sub 2) flux; Sulfur tolerant, even at very high total sulfur levels (1000 ppm); Operation at temperatures well above 500 C; and Resistance to embrittlement and degradation by thermal cycling. The proposed research plan is designed to providing a fundamental understanding of: Factors important in membrane fabrication; Optimization of membrane structure and composition; Effect of temperature, pressure, and gas composition on H(sub 2) flux and membrane selectivity; and How this membrane technology can be integrated in coal gasification-fuel cell systems

  13. Hydrothermal Synthesis of Zeolite from Coal Class F Fly Ash. Influence of Temperature

    Directory of Open Access Journals (Sweden)

    Goñi, S.

    2010-06-01

    Full Text Available The influence of temperature of alkaline hydrothermal treatment on the conversion in zeolite of Spanish coal low calcium-fly ash (ASTM class F is presented in this work. Zeolite Na-P1 gismondine type (Na6Al6Si10O32.12H2O was formed at the temperature of 100ºC, which transformed in zeolite; analcime-C type (Na(Si2AlO6H2O and sodalite (1.08 Na2O.Al2O3.1.68SiO2.1.8H2O at 200ºC together with traces of tobermorite-11Å (Ca5(OH2Si6O16.4H2O. At this temperature the 100% of the fly ash reaction was allowed. An equivalent study was carried out in water as reference. The zeolite conversion of the fly ash was characterized by X ray diffraction (XRD, FT infrared (FTIR spectroscopy, surface area (BET-N2 and thermal analyses.

    En este trabajo se presenta el papel que juega la temperatura durante el tratamiento hidrotermal en medio alcalino para convertir una ceniza volante de bajo contenido en cal (clase F, según la norma ASTM en zeolita. Durante este tratamiento a la temperatura de 100ºC se forma Zeolita Na-P1 tipo gismondina (Na6Al6Si10O32.12H2O; al elevar la temperatura a 200ºC, dicha zeolita se transforma en zeolita Analcima C (Na(Si2AlO6H2O y en fase sodalita (1.08 Na2O.Al2O3.1.68SiO2.1.8H2O junto con trazas de tobermorita-11Å (Ca5(OH2Si6O16.4H2O. A esta temperatura y en estas condiciones se ha conseguido un 100% de reacción. Un estudio equivalente se ha llevado a cabo empleando agua como medio de referencia. La conversión de ceniza volante en zeolita se ha caracterizado mediante técnicas, como difracción de Rayos X (DRX, espectroscopia

  14. Plant concept of heat utilization of high temperature gas-cooled reactors. Co-generation and coal-gasification

    International Nuclear Information System (INIS)

    Tonogouchi, M.; Maeda, S.; Ide, A.

    1996-01-01

    In Japan, JAERI is now constructing the High temperature Engineering Test Reactor (HTTR) and the new era is coming for the development and utilization of HTR. Recognizing that the heat utilization of HTR would mitigate problems of environment and resources and contribute the effective use and steady supply of the energy, FAPIG organized a working group named 'HTR-HUC' to study the heat utilization of HTR in the field other than electric power generation. We chose three kinds of plants to study, 1) a co-generation plant in which the existing power units supplying steam and electricity can be replaced by a nuclear plant, 2) Coal gasification plant which can accelerate the clean use of coal and contribute stable supply of the energy and preservation of the environment in the world and 3) Hydrogen production plant which can help to break off the use of the new energy carrier HYDROGEN and will release people from the dependence of fossil energy. In this paper the former two plants, Co-generation chemical plant and Coal-gasification plant are focussed on. The main features, process flow and safety assessment of these plants are discussed. (J.P.N.)

  15. Static Thermochemical Model of COREX Melter Gasifier

    Science.gov (United States)

    Srishilan, C.; Shukla, Ajay Kumar

    2018-02-01

    COREX is one of the commercial smelting reduction processes. It uses the finer size ore and semi-soft coal instead of metallurgical coke to produce hot metal from iron ore. The use of top gas with high calorific value as a by-product export gas makes the process economical and green. The predictive thermochemical model of the COREX process presented here enables rapid computation of process parameters such as (1) required amount of ore, coal, and flux; (2) amount of slag and gas generated; and (3) gas compositions (based on the raw material and desired hot metal quality). The model helps in predicting the variations in process parameters with respect to the (1) degree of metallization and (2) post-combustion ratio for given raw material conditions. In general reduction in coal, flux, and oxygen, the requirement is concomitant with an increase in the degree of metallization and post-combustion ratio. The model reported here has been benchmarked using industrial data obtained from the JSW Steel Plant, India.

  16. Scaling up biomass gasifier use: an application-specific approach

    International Nuclear Information System (INIS)

    Ghosh, Debyani; Sagar, Ambuj D.; Kishore, V.V.N.

    2006-01-01

    Biomass energy accounts for about 11% of the global primary energy supply, and it is estimated that about 2 billion people worldwide depend on biomass for their energy needs. Yet, most of the use of biomass is in a primitive and inefficient manner, primarily in developing countries, leading to a host of adverse implications on human health, environment, workplace conditions, and social well being. Therefore, the utilization of biomass in a clean and efficient manner to deliver modern energy services to the world's poor remains an imperative for the development community. One possible approach to do this is through the use of biomass gasifiers. Although significant efforts have been directed towards developing and deploying biomass gasifiers in many countries, scaling up their dissemination remains an elusive goal. Based on an examination of biomass gasifier development, demonstration, and deployment efforts in India-a country with more than two decades of experiences in biomass gasifier development and dissemination, this article identifies a number of barriers that have hindered widespread deployment of biomass gasifier-based energy systems. It also suggests a possible approach for moving forward, which involves a focus on specific application areas that satisfy a set of criteria that are critical to deployment of biomass gasifiers, and then tailoring the scaling up strategy to the characteristics of the user groups for that application. Our technical, financial, economic and institutional analysis suggests an initial focus on four categories of applications-small and medium enterprises, the informal sector, biomass-processing industries, and some rural areas-may be particularly feasible and fruitful

  17. Coal background paper. Coal demand

    International Nuclear Information System (INIS)

    1997-01-01

    Statistical data are presented on coal demands in IEA and OECD member countries and in other countries. Coal coaking and coaking coal consumption data are tabulated, and IEA secretariat's coal demand projections are summarized. Coal supply and production data by countries are given. Finally, coal trade data are presented, broken down for hard coal, steam coal, coking coal (imports and export). (R.P.)

  18. Coal Integrated Gasification Fuel Cell System Study

    Energy Technology Data Exchange (ETDEWEB)

    Chellappa Balan; Debashis Dey; Sukru-Alper Eker; Max Peter; Pavel Sokolov; Greg Wotzak

    2004-01-31

    This study analyzes the performance and economics of power generation systems based on Solid Oxide Fuel Cell (SOFC) technology and fueled by gasified coal. System concepts that integrate a coal gasifier with a SOFC, a gas turbine, and a steam turbine were developed and analyzed for plant sizes in excess of 200 MW. Two alternative integration configurations were selected with projected system efficiency of over 53% on a HHV basis, or about 10 percentage points higher than that of the state-of-the-art Integrated Gasification Combined Cycle (IGCC) systems. The initial cost of both selected configurations was found to be comparable with the IGCC system costs at approximately $1700/kW. An absorption-based CO2 isolation scheme was developed, and its penalty on the system performance and cost was estimated to be less approximately 2.7% and $370/kW. Technology gaps and required engineering development efforts were identified and evaluated.

  19. Optimal thermionic energy conversion with established electrodes for high-temperature topping and process heating. [coal combustion product environments

    Science.gov (United States)

    Morris, J. F.

    1980-01-01

    Applied research-and-technology (ART) work reveals that optimal thermionic energy conversion (TEC) with approximately 1000 K to approximately 1100 K collectors is possible using well established tungsten electrodes. Such TEC with 1800 K emitters could approach 26.6% efficiency at 27.4 W/sq cm with approximately 1000 K collectors and 21.7% at 22.6 W/sq cm with approximately 1100 K collectors. These performances require 1.5 and 1.7 eV collector work functions (not the 1 eV ultimate) with nearly negligible interelectrode losses. Such collectors correspond to tungsten electrode systems in approximately 0.9 to approximately 6 torr cesium pressures with 1600 K to 1900 K emitters. Because higher heat-rejection temperatures for TEC allow greater collector work functions, interelectrode loss reduction becomes an increasingly important target for applications aimed at elevated temperatures. Studies of intragap modifications and new electrodes that will allow better electron emission and collection with lower cesium pressures are among the TEC-ART approaches to reduced interelectrode losses. These solutions will provide very effective TEC to serve directly in coal-combustion products for high-temperature topping and process heating. In turn this will help to use coal and to use it well.

  20. Coal gasification. Quarterly report, April--June 1977

    Energy Technology Data Exchange (ETDEWEB)

    None

    1978-01-01

    The conversion of coal to high-Btu gas requires a chemical and physical transformation of solid coal. However, because coal has widely differing chemical and physical properties, depending on where it is mined, it is difficult to process. Therefore, to develop the most suitable techniques for gasifying coal, ERDA, together with the American Gas Association, is sponsoring the development of several advanced conversion processes. Although the basic coal-gasification chemical reactions are the same for each process, the processes under development have unique characteristics. A number of the processes for converting coal to high Btu and to low Btu gas have reached the pilot plant stage. The responsibility for designing, constructing and operating each of these pilot plants is defined and progress on each during the quarter is described briefly. The accumulation of data for a coal gasification manual and the development of mathematical models of coal gasification processes are reported briefly. (LTN)

  1. Gasification of various types of tertiary coals: A sustainability approach

    International Nuclear Information System (INIS)

    Öztürk, Murat; Özek, Nuri; Yüksel, Yunus Emre

    2012-01-01

    Highlights: ► Production energy by burning of coals including high rate of ash and sulfur is harmful to environment. ► Energy production via coal gasification instead of burning is proposed for sustainable approach. ► We calculate exergy and environmental destruction factor of gasification of some tertiary coals. ► Sustainability index, improvement potential of gasification are evaluated for exergy-based approach. - Abstract: The utilization of coal to produce a syngas via gasification processes is becoming a sustainability option because of the availability and the economic relevance of this fossil source in the present world energy scenario. Reserves of coal are abundant and more geographically spread over the world than crude oil and natural gas. This paper focuses on sustainability of the process of coal gasification; where the synthesis gas may subsequently be used for the production of electricity, fuels and chemicals. The coal gasifier unit is one of the least efficient step in the whole coal gasification process and sustainability analysis of the coal gasifier alone can substantially contribute to the efficiency improvement of this process. In order to evaluate sustainability of the coal gasification process energy efficiency, exergy based efficiency, exergy destruction factor, environmental destruction factor, sustainability index and improvement potential are proposed in this paper.

  2. Gasification Characteristics of Coal/Biomass Mixed Fuels

    Energy Technology Data Exchange (ETDEWEB)

    Mitchell, Reginald [Stanford Univ., CA (United States). Mechanical Engineering Dept.

    2014-09-01

    pores and energy exchange between the particle and its environment. This char-particle gasification model is capable of predicting the average mass loss rates, sizes, apparent densities, specific surface areas, and temperatures of the char particles produced when co-firing coal and biomass to the type environments established in entrained flow gasifiers operating at high temperatures and elevated pressures.

  3. Interaction of organic solvent with a subbituminous coal below pyrolysis temperature

    Energy Technology Data Exchange (ETDEWEB)

    Lindsey, D.; Grens, E.A.

    1978-06-01

    The interactions of a subbituminous coal with certain binary organic solvent mixtures have been studied at 250/sup 0/C. Mixtures of pyridine, quinoline, piperidine, tetrahydroquinoline, and ethylenediamine with either toluene or tetralin were contacted with coal in a successive batch, stirred reactor, the extractions being carried to near completion. Two distinct behaviors of extraction yield as a function of composition have been identified. In the majority of the solvent mixtures the extraction yield increases linearly with increasing concentration of the more active solvent. When the active solvent is ethylenediamine, however, the extraction yield increases rapidly when small concentrations of ethylenediamine are used but then levels out close to its maximum value in a 50 to 50 mix. This behavior is an indication that, except in the case of ethylenediamine, the activity of solvent mixtures is a function of bulk solution properties.

  4. Quantitative analysis of sulfur forms of coal and the pyrolysis behavior of sulfur compounds; Sekitanchu no io kagobutsu no keitaibetsu gan`yuryo no teiryo to sono netsubunkai kyodo

    Energy Technology Data Exchange (ETDEWEB)

    Mae, K.; Miura, K.; Shimada, M. [Kyoto University, Kyoto (Japan). Faculty of Engineering

    1996-10-28

    As part of the studies on coal utilization basics, considerations were given on quantification of sulfur forms of coal and the pyrolysis behavior of sulfur compounds. With the temperature raising oxidation method, a thermo-balance was connected directly to a mass analyzer, and the coal temperature was raised at a rate of 5{degree}C per minute and gasified. Peak division was performed on SO2 and COS production to derive sulfur forms of coal. Using the slow-speed pyrolysis method, production rates of H2S, COS, SO2 and mercaptans were measured at a temperature raising rate of 20{degree}C per minute. Sulfur content in char was also measured. With the quick pyrolysis method, a Curie point pyrolyzer was connected directly to a gas chromatograph, by which secondary reaction is suppressed, and initial pyrolytic behavior can be tracked. All kinds of coals produce a considerable amount of SO2 in the slow-speed pyrolysis, but very little in the quick pyrolysis. Instead, H2S and mercaptans are produced. Sulfur compound producing mechanisms vary depending on the temperature raising rates. By using a parallel primary reaction model, analysis was made on reactions of H2S production based on different activation energies, such as those generated from pyrite decomposition and organic sulfur decomposition. The analytic result agreed also with that from the temperature raising oxidation method. 4 refs., 6 figs., 1 tab.

  5. Distilling coal

    Energy Technology Data Exchange (ETDEWEB)

    Blythe, F C

    1914-09-14

    In the destructive distillation of bituminous coal, heavy hydrocarbon oil, such as petroleum, kerosine, shale oil, and heavy tar oil, obtained in some cases during the process, is added to the coal, which is then distilled under pressure and at a comparatively low temperature regulated so as to produce a large proportion of hydrocarbon oils and a small proportion of permanent gas. In one method, about 5 to 10 parts of hydrocarbon oil are mixed with 100 parts of crushed or ground coal, and the mixture is heated in a closed vessel, provided in some cases with an agitator, under a pressure of about 60 lb/in/sup 2/, and the temperature may be gradually raised to 350/sup 0/C and then to about 500/sup 0/C. The heating may be by means of superheated steam with or without external heat.

  6. Particle Distribution in a Fixed Bed Down Draft Wood Gasifier

    DEFF Research Database (Denmark)

    Hindsgaul, Claus

    2005-01-01

    Char particle samples were collected from six distances above the grate in a fixed bed of a down draft biomass gasifier. Each sample was separated into twelve size fractions by screening through standard sieves in order to determine the local particle size distribution. The ash contents of each...

  7. Straw Gasification in a Two-Stage Gasifier

    DEFF Research Database (Denmark)

    Bentzen, Jens Dall; Hindsgaul, Claus; Henriksen, Ulrik Birk

    2002-01-01

    - and to maintain a high fuel reactivity, a mixture of phosphorus acid, calcium hydroxide, molasses and water was mixed into the ground pellets. Following the gasifier was running continuously for more than 50 hours as planned. Several tar, gas and particle measurements were carried out during the test, and the ash...

  8. Development of a modified equilibrium model for biomass pilot-scale fluidized bed gasifier performance predictions

    International Nuclear Information System (INIS)

    Rodriguez-Alejandro, David A.; Nam, Hyungseok; Maglinao, Amado L.; Capareda, Sergio C.; Aguilera-Alvarado, Alberto F.

    2016-01-01

    The objective of this work is to develop a thermodynamic model considering non-stoichiometric restrictions. The model validation was done from experimental works using a bench-scale fluidized bed gasifier with wood chips, dairy manure, and sorghum. The model was used for a further parametric study to predict the performance of a pilot-scale fluidized biomass gasifier. The Gibbs free energy minimization was applied to the modified equilibrium model considering a heat loss to the surroundings, carbon efficiency, and two non-equilibrium factors based on empirical correlations of ER and gasification temperature. The model was in a good agreement with RMS <4 for the produced gas. The parametric study ranges were 0.01 < ER < 0.99 and 500 °C < T < 900 °C to predict syngas concentrations and its LHV (lower heating value) for the optimization. Higher aromatics in tar were contained in WC gasification compared to manure gasification. A wood gasification tar simulation was produced to predict the amount of tars at specific conditions. The operating conditions for the highest quality syngas were reconciled experimentally with three biomass wastes using a fluidized bed gasifier. The thermodynamic model was used to predict the gasification performance at conditions beyond the actual operation. - Highlights: • Syngas from experimental gasification was used to create a non-equilibrium model. • Different types of biomass (HTS, DM, and WC) were used for gasification modelling. • Different tar compositions were identified with a simulation of tar yields. • The optimum operating conditions were found through the developed model.

  9. Coal-fired combined plants and power stations with high-temperature reactors for the energy supply of tomorrow

    International Nuclear Information System (INIS)

    Knizia, K.; Simon, M.

    1989-01-01

    Dwindling resources as well as threatening climatic changes caused by CO 2 seem to make it necessary to increase the energy conversion processes which promise a relief with regard to both problematic situations. Promising are the development of the combined gas and steam turbine process for the electricity generation from coal, as well as that of the high-temperature reactor, which enables besides the generation of electric energy the provision of heat at a high temperature range, too. The combination of these two components in a partly modified form allows, moreover, the provision of a number of gaseous energy carriers. The authors present these two components in detail, describe their development stage, as well as their existing development potential. (orig.) [de

  10. Combustion studies in a fluidised bed-The link between temperature, NO{sub x} and N{sub 2}O formation, char morphology and coal type

    Energy Technology Data Exchange (ETDEWEB)

    Valentim, B.; Lemos de Sousa, M.J. [Centro de Geologia da Universidade do Porto, Faculdade de Ciencias, Praca de Gomes Teixeira, 4099-002, Porto (Portugal); Abelha, P.; Boavida, D.; Gulyurtlu, I. [Departamento de Engenharia Energetica e Controlo Ambiental (DEECA), Instituto Nacional de Engenharia, Tecnologia e Inovacao (INETI), Estrada do Paco do Lumiar, 22, Edif. J, 1649-038, Lisboa (Portugal)

    2006-06-06

    Five commercially available high volatile bituminous coals from different origins were studied with the objective of characterizing their petrographic nature with respect to emissions of NO{sub x} and N{sub 2}O. The chars produced [at temperatures ranging from 700 to 1000 {sup o}C] from these coals were also petrographic ally analyzed to assess the contribution of char to NO{sub x} and N{sub 2}O formation during combustion. Vitrinite-rich coals produced higher porous chars (cenospheres and tenuinetworks) than those that are rich in inertinite. The former coals were, however, found to release lower concentrations of NO. Consistent with previous works, N{sub 2}O emissions were observed to decrease significantly with temperature, however, on the whole, the N{sub 2}O emissions from vitrinite-rich high volatile coals were less than those from inertinite-rich coals. Additionally, high porous chars were found to give rise to lower emissions of NO and N{sub 2}O. (author)

  11. Influence of operating conditions on the air gasification of dry refinery sludge in updraft gasifier

    International Nuclear Information System (INIS)

    Ahmed, R; Sinnathambi, C M

    2013-01-01

    In the present work, details of the equilibrium modeling of dry refinery sludge (DRS) are presented using ASPEN PLUS Simulator in updraft gasifier. Due to lack of available information in the open journal on refinery sludge gasification using updraft gasifier, an evaluate for its optimum conditions on gasification is presented in this paper. For this purpose a Taguchi Orthogonal array design, statistical software is applied to find optimum conditions for DRS gasification. The goal is to identify the most significant process variable in DRS gasification conditions. The process variables include; oxidation zone temperature, equivalent ratio, operating pressure will be simulated and examined. Attention was focused on the effect of optimum operating conditions on the gas composition of H 2 and CO (desirable) and CO 2 (undesirable) in terms of mass fraction. From our results and finding it can be concluded that the syngas (H 2 and CO) yield in term of mass fraction favors high oxidation zone temperature and at atmospheric pressure while CO 2 acid gas favor at a high level of equivalent ratio as well as air flow rate favoring towards complete combustion.

  12. Thermodynamic analysis and economic evaluation of a 1000 MW bituminous coal fired power plant incorporating low-temperature pre-drying (LTPD)

    International Nuclear Information System (INIS)

    Xu, Cheng; Xu, Gang; Zhu, Mingming; Dong, Wei; Zhang, Yang; Yang, Yongping; Zhang, Dongke

    2016-01-01

    Highlights: • An improved design of coal pre-drying using flue gas waste heat was proposed. • 0.4% energy efficiency increase was achieved with the proposed system. • The additional net economic benefit of the proposed system is $1.91 M per year. • Proposed concept can be widely applied to improve coal-fired power plant efficiency. - Abstract: Low-temperature pre-drying (LTPD) of lignite has been identified as an effective approach to improve the efficiency of lignite fired power plants. In this study, an improved concept for the pre-drying of medium moisture bituminous coals using flue gas waste heat was proposed and its feasibility was assessed. In the proposed configuration, the boiler exhaust flue gas is drawn to dryers to heat and pre-dry the raw coal, removing a large proportion of the coal moisture and leading to an improvement in the energy efficiency of the power plant. Thermodynamic analysis and economic evaluation were performed based on a typical 1000 MW bituminous coal fired power plant incorporating the proposed LTPD concept. The results showed that the net power plant efficiency gain is as much as 0.4 percentage point with additional net power output of 9.3 MW as compared to the reference plant without coal pre-drying. This was attributed to the reduction in the moisture content from 10.3 to 2.7 wt%. The additional net economic benefit attained due to the coal pre-drying was estimated to reach $1.91 M per year. This work provides a broadly applicable and economically feasible approach to further improve the energy efficiency of power plants firing coals with medium moisture contents.

  13. Report for fiscal 1995 by Coal Gasification Committee; 1995 nendo sekitan gas ka iinkai hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-03-01

    This is a summary primarily of the distributed material. As of December 14, 1995, the 200t/d pilot plant for power generation by entrained bed coal gasification records a total coal gasification operation time of 4,485 hours with an accumulated amount of power generation of 9,227MWh. A large combustor is tested, and it is found that combustion is stable under a 1/4 load with low NOx emissions. The combustor is sufficiently cooled with a small supply of air. Coal ash and coal, supplied in a constant state for an improved heat recovery efficiency in the development of hydrogen-from-coal technology, are heated to a temperature near their melting points. They are then allowed to impinge at a heat transfer plane simulating a gasifier heat recovery section, and a study is made of the mechanism of ash adhesion, molten or semi-molten, to the heat recovery section. The reduction of the heat transfer coefficient due to added grains is 30-50%, and the reduction is small when the heat transfer pipe surface velocity is high or when the carbon concentration in the grains is high. In another effort, utilization of coal-derived gas as town gas is studied. As for yields as indicated by the Curie gas pyrolyzer, the gas yield increases and liquid yield decreases when the reaction temperature is high. Using a small test unit, it is found that a rise in the hydrogen partial pressure increases the production of both gas and liquid. (NEDO)

  14. Production of synthesis gas and methane via coal gasification utilizing nuclear heat

    International Nuclear Information System (INIS)

    van Heek, K.H.; Juentgen, H.

    1982-01-01

    The steam gasificaton of coal requires a large amount of energy for endothermic gasification, as well as for production and heating of the steam and for electricity generation. In hydrogasification processes, heat is required primarily for the production of hydrogen and for preheating the reactants. Current developments in nuclear energy enable a gas cooled high temperature nuclear reactor (HTR) to be the energy source, the heat produced being withdrawn from the system by means of a helium loop. There is a prospect of converting coal, in optimal yield, into a commercial gas by employing the process heat from a gas-cooled HTR. The advantages of this process are: (1) conservation of coal reserves via more efficient gas production; (2) because of this coal conservation, there are lower emissions, especially of CO 2 , but also of dust, SO 2 , NO/sub x/, and other harmful substances; (3) process engineering advantages, such as omission of an oxygen plant and reduction in the number of gas scrubbers; (4) lower gas manufacturing costs compared to conventional processes. The main problems involved in using nuclear energy for the industrial gasification of coal are: (1) development of HTRs with helium outlet temperatures of at least 950 0 C; (2) heat transfer from the core of the reactor to the gas generator, methane reforming oven, or heater for the hydrogenation gas; (3) development of a suitable allothermal gas generator for the steam gasification; and (4) development of a helium-heated methane reforming oven and adaption of the hydrogasification process for operation in combination with the reactor. In summary, processes for gasifying coal that employ heat from an HTR have good economic and technical prospects of being realized in the future. However, time will be required for research and development before industrial application can take place. 23 figures, 4 tables. (DP)

  15. Effectiveness factors for a commercial steam reforming (Ni) catalyst and for a calcined dolomite used downstream biomass gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Corella, J; Narvaez, I; Orio, A [Madrid Univ. (Spain). Dept. of Chem. Eng.

    1997-12-31

    A commercial steam reforming catalyst from BASF, the G1-25 S one, and a calcined dolomite, Norte-1, from Cantabria-Spain, have been used, once crushed and sieved to different particle fractions between 1.0 and 4.0 mm. The materials have been tested downstream small pilot biomass gasifiers, bubbling fluidized bed type, gasifying with air and with steam. The Thiele modulus and the effectiveness factor have been calculated at temperatures of 750-850 deg C. It is experimentally shown that diffusion control plays an important part when particle size is larger than ca. 0.5 mm. This has to be taken into account when comparing the quality of the solids for tar elimination. (author) (5 refs.)

  16. Effectiveness factors for a commercial steam reforming (Ni) catalyst and for a calcined dolomite used downstream biomass gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Corella, J.; Narvaez, I.; Orio, A. [Madrid Univ. (Spain). Dept. of Chem. Eng.

    1996-12-31

    A commercial steam reforming catalyst from BASF, the G1-25 S one, and a calcined dolomite, Norte-1, from Cantabria-Spain, have been used, once crushed and sieved to different particle fractions between 1.0 and 4.0 mm. The materials have been tested downstream small pilot biomass gasifiers, bubbling fluidized bed type, gasifying with air and with steam. The Thiele modulus and the effectiveness factor have been calculated at temperatures of 750-850 deg C. It is experimentally shown that diffusion control plays an important part when particle size is larger than ca. 0.5 mm. This has to be taken into account when comparing the quality of the solids for tar elimination. (author) (5 refs.)

  17. Removal of dust from flue gas at elevated temperatures and pressures. Roeggasrensning for stoev ved hoej temperatur og hoejt tryk

    Energy Technology Data Exchange (ETDEWEB)

    Nielsen, D. V.; Rasmussen, J.

    1989-06-15

    Several new coal-based power generation systems are now ready for commercial application. Especially Integrated coal Gasification with combined Cycle (IGCC) and pressurized Fluidized Bed Combustion possess the potential for reducing emissions of SOx, NOx and particulates compared to conventional technology. In addition to this a decrease in heat-rate is possible. However, the decrease in heat-rate is dependant on the temperature of which the removal of particulated and gaseous pollutants takes place. Using state-of-the-art technology this temperature is 25-40 deg. C, but the efficiency improvement will only be substantial if the temperature can be raised to 400-500 deg. C or more. The coal gasification, which is the heart of an IGCC-system, can be caried out in a number of ways. Since the hot gas clean-up equipment (HGCU) to some extent is dependant on the gasification technology used, a description of the leading coal gasification systems is given. It is concluded that special interest should be given to gasifiers of the entrained flow type. The aim is to develope a HGCU-system for the removal of gaseous pollutants as well as particulate matter. The operating principles and stage of development of the competing technologies for dust removal at high temperature and pressure are described. Special attention is paid to the electrostatic precipitator, and possible solutions to problems related ot this technology are given. (AB) 165 refs.

  18. Development of self-powered wireless high temperature electrochemical sensor for in situ corrosion monitoring of coal-fired power plant.

    Science.gov (United States)

    Aung, Naing Naing; Crowe, Edward; Liu, Xingbo

    2015-03-01

    Reliable wireless high temperature electrochemical sensor technology is needed to provide in situ corrosion information for optimal predictive maintenance to ensure a high level of operational effectiveness under the harsh conditions present in coal-fired power generation systems. This research highlights the effectiveness of our novel high temperature electrochemical sensor for in situ coal ash hot corrosion monitoring in combination with the application of wireless communication and an energy harvesting thermoelectric generator (TEG). This self-powered sensor demonstrates the successful wireless transmission of both corrosion potential and corrosion current signals to a simulated control room environment. Copyright © 2014 ISA. All rights reserved.

  19. Slag Behavior in Gasifiers. Part II: Constitutive Modeling of Slag

    Energy Technology Data Exchange (ETDEWEB)

    Massoudi, Mehrdad [National Energy Technology Laboratory; Wang, Ping

    2013-02-07

    The viscosity of slag and the thermal conductivity of ash deposits are among two of the most important constitutive parameters that need to be studied. The accurate formulation or representations of the (transport) properties of coal present a special challenge of modeling efforts in computational fluid dynamics applications. Studies have indicated that slag viscosity must be within a certain range of temperatures for tapping and the membrane wall to be accessible, for example, between 1,300 °C and 1,500 °C, the viscosity is approximately 25 Pa·s. As the operating temperature decreases, the slag cools and solid crystals begin to form. Since slag behaves as a non-linear fluid, we discuss the constitutive modeling of slag and the important parameters that must be studied. We propose a new constitutive model, where the stress tensor not only has a yield stress part, but it also has a viscous part with a shear rate dependency of the viscosity, along with temperature and concentration dependency, while allowing for the possibility of the normal stress effects. In Part I, we reviewed, identify and discuss the key coal ash properties and the operating conditions impacting slag behavior.

  20. Significance and development of the utilization of brown coal high temperature coke in the economy of the GDR for the period 1964 to 1974

    Energy Technology Data Exchange (ETDEWEB)

    Klose, E.; Heschel, W.

    1979-01-01

    Brown coal high temperature coke production in GDR in the years since 1964 is described. In 1969 the second large brown coal high temperature coking plant, Schwarze Pumpe, went into operation, increasing the total brown coal high temperature coke production to 2 million tons annually. Utilization of the coke size classes in mm from 0-3.15, 3.15-20, 20-31.5, 31.5-45 and greater than 45 mm in the metallurgical, chemical, and energy industries as well as for household heating is shown with figures from 1964, 1970 and 1974. The increasing use of coke in households partly as briquet substitution is also shown (in 1970 42% of the coke was used in households). The substitution of black coal coke by brown coal coke in additional fields of industrial production was also further advanced. Coke production at the Schwarze Pumpe plant is scheduled to increase to 1.6 million tons by 1985 by means of the application of improved coking technologies. Investigations for future industrial solutions to the following coking problems are being conducted: processing coke fines (which make up 10 to 12% of the total produced coke) by briquetting with binders into formed coke, firing coke fines in blast furnaces and power plants, mixed briquetting of coke fines with limestone for carbide production and mixed briquetting of coke and ore fines for metallurgical purposes. (8 refs.) (In German)

  1. CO-FIRING COAL, FEEDLOT, AND LITTER BIOMASS (CFB AND LFB) FUELS IN PULVERIZED FUEL AND FIXED BED BURNERS

    International Nuclear Information System (INIS)

    Kalyan Annamalai; John Sweeten; Saqib Mukhtar; Ben Thien; Gengsheng Wei; Soyuz Priyadarsan

    2002-01-01

    Intensive animal feeding operations create large amounts of animal waste that must be safely disposed of in order to avoid environmental degradation. Cattle feedlots and chicken houses are two examples. In feedlots, cattle are confined to small pens and fed a high calorie grain diet in preparation for slaughter. In chicken houses, thousands of chickens are kept in close proximity. In both of these operations, millions of tons of manure are produced every year. In this project a co-firing technology is proposed which would use manure that cannot be used for fertilizer, for power generation. Since the animal manure has economic uses as both a fertilizer and as a fuel, it is properly referred to as feedlot biomass (FB) for cow manure, or litter biomass (LB) for chicken manure. The biomass will be used a as a fuel by mixing it with coal in a 90:10 blend and firing it in existing coal fired combustion devices. This technique is known as co-firing, and the high temperatures produced by the coal will allow the biomass to be completely combusted. Therefore, it is the goal of the current research to develop an animal biomass cofiring technology. A cofiring technology is being developed by performing: (1) studies on fundamental fuel characteristics, (2) small scale boiler burner experiments, (3) gasifier experiments, (4) computer simulations, and (5) an economic analysis. The fundamental fuel studies reveal that biomass is not as high a quality fuel as coal. The biomass fuels are higher in ash, higher in moisture, higher in nitrogen and sulfur (which can cause air pollution), and lower in heat content than coal. Additionally, experiments indicate that the biomass fuels have higher gas content, release gases more readily than coal, and less homogeneous. Small-scale boiler experiments revealed that the biomass blends can be successfully fired, and NO(sub x) pollutant emissions produced will be similar to or lower than pollutant emissions when firing coal. This is a surprising

  2. CO-FIRING COAL, FEEDLOT, AND LITTER BIOMASS (CFB AND LFB) FUELS IN PULVERIZED FUEL AND FIXED BED BURNERS

    Energy Technology Data Exchange (ETDEWEB)

    Kalyan Annamalai; John Sweeten; Saqib Mukhtar; Ben Thien; Gengsheng Wei; Soyuz Priyadarsan

    2002-01-15

    Intensive animal feeding operations create large amounts of animal waste that must be safely disposed of in order to avoid environmental degradation. Cattle feedlots and chicken houses are two examples. In feedlots, cattle are confined to small pens and fed a high calorie grain diet in preparation for slaughter. In chicken houses, thousands of chickens are kept in close proximity. In both of these operations, millions of tons of manure are produced every year. In this project a co-firing technology is proposed which would use manure that cannot be used for fertilizer, for power generation. Since the animal manure has economic uses as both a fertilizer and as a fuel, it is properly referred to as feedlot biomass (FB) for cow manure, or litter biomass (LB) for chicken manure. The biomass will be used a as a fuel by mixing it with coal in a 90:10 blend and firing it in existing coal fired combustion devices. This technique is known as co-firing, and the high temperatures produced by the coal will allow the biomass to be completely combusted. Therefore, it is the goal of the current research to develop an animal biomass cofiring technology. A cofiring technology is being developed by performing: (1) studies on fundamental fuel characteristics, (2) small scale boiler burner experiments, (3) gasifier experiments, (4) computer simulations, and (5) an economic analysis. The fundamental fuel studies reveal that biomass is not as high a quality fuel as coal. The biomass fuels are higher in ash, higher in moisture, higher in nitrogen and sulfur (which can cause air pollution), and lower in heat content than coal. Additionally, experiments indicate that the biomass fuels have higher gas content, release gases more readily than coal, and less homogeneous. Small-scale boiler experiments revealed that the biomass blends can be successfully fired, and NO{sub x} pollutant emissions produced will be similar to or lower than pollutant emissions when firing coal. This is a surprising

  3. FY 1981 Report on the results of Sunshine Project. Research and development of techniques for liquefaction of coal (Development of extraction type liquefaction plant using brown coal-based solvent and researches on milling at high temperature in oil); 1981 nendo sekitan ekika gijutsu no kenkyu kaihatsu, kattankei yozai chushutsu ekika plant no kaihatsu seika hokokusho. Koon yuchu funsai no kenkyu

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1982-03-01

    This program is aimed at establishment of the techniques for milling of brown coal treated by primary dehydration and slurry adjustment, and secondary hydration plant, as part of the project for developing the techniques for liquefaction of brown coal. Brown coal (Australian Yallourn coal) treated by primary dehydration, solvents (creosote and decrystallized anthracene), and catalysts are used as the stock samples, to investigate the coal characteristics with respect to milling crushability, dehydration and liquefaction reactivity, and the slurries are prepared by changing coal charge rate, solvent and preparation temperature, to collect the data regarding, e.g., coal concentration, coal particle size, moisture level and liquefaction reactivity. It is found that milling crushability tends to decrease as coal charge rate or solvent/coal ratio increases whether creosote or decrystallized anthracene is used as the solvent. Milling crushability is unaffected by slurry preparation temperature. Content of residual moisture in the slurry decreases to 1% or less, when slurry preparation temperature is increased to 100 degrees C or higher. Liquefaction reactivity of the slurry shows slight dependence on slurry preparation temperature, when it is increased to 180 degrees C. (NEDO)

  4. Gasification of torrefied Miscanthus × giganteus in an air-blown bubbling fluidized bed gasifier.

    Science.gov (United States)

    Xue, G; Kwapinska, M; Horvat, A; Kwapinski, W; Rabou, L P L M; Dooley, S; Czajka, K M; Leahy, J J

    2014-05-01

    Torrefaction is suggested to be an effective method to improve the fuel properties of biomass and gasification of torrefied biomass should provide a higher quality product gas than that from unprocessed biomass. In this study, both raw and torrefied Miscanthus × giganteus (M×G) were gasified in an air-blown bubbling fluidized bed (BFB) gasifier using olivine as the bed material. The effects of equivalence ratio (ER) (0.18-0.32) and bed temperature (660-850°C) on the gasification performance were investigated. The results obtained suggest the optimum gasification conditions for the torrefied M × G are ER 0.21 and 800°C. The product gas from these process conditions had a higher heating value (HHV) of 6.70 MJ/m(3), gas yield 2m(3)/kg biomass (H2 8.6%, CO 16.4% and CH4 4.4%) and cold gas efficiency 62.7%. The comparison between raw and torrefied M × G indicates that the torrefied M × G is more suitable BFB gasification. Copyright © 2014 Elsevier Ltd. All rights reserved.

  5. Application of Scaling-Law and CFD Modeling to Hydrodynamics of Circulating Biomass Fluidized Bed Gasifier

    Directory of Open Access Journals (Sweden)

    Mazda Biglari

    2016-06-01

    Full Text Available Two modeling approaches, the scaling-law and CFD (Computational Fluid Dynamics approaches, are presented in this paper. To save on experimental cost of the pilot plant, the scaling-law approach as a low-computational-cost method was adopted and a small scale column operating under ambient temperature and pressure was built. A series of laboratory tests and computer simulations were carried out to evaluate the hydrodynamic characteristics of a pilot fluidized-bed biomass gasifier. In the small scale column solids were fluidized. The pressure and other hydrodynamic properties were monitored for the validation of the scaling-law application. In addition to the scaling-law modeling method, the CFD approach was presented to simulate the gas-particle system in the small column. 2D CFD models were developed to simulate the hydrodynamic regime. The simulation results were validated with the experimental data from the small column. It was proved that the CFD model was able to accurately predict the hydrodynamics of the small column. The outcomes of this research present both the scaling law with the lower computational cost and the CFD modeling as a more robust method to suit various needs for the design of fluidized-bed gasifiers.

  6. Measurement of gas species, temperatures, coal burnout, and wall heat fluxes in a 200 MWe lignite-fired boiler with different overfire air damper openings

    Energy Technology Data Exchange (ETDEWEB)

    Jianping Jing; Zhengqi Li; Guangkui Liu; Zhichao Chen; Chunlong Liu [Harbin Institute of Technology, Harbin (China). School of Energy Science and Engineering

    2009-07-15

    Measurements were performed on a 200 MWe, wall-fired, lignite utility boiler. For different overfire air (OFA) damper openings, the gas temperature, gas species concentration, coal burnout, release rates of components (C, H, and N), furnace temperature, and heat flux and boiler efficiency were measured. Cold air experiments for a single burner were conducted in the laboratory. The double-swirl flow pulverized-coal burner has two ring recirculation zones starting in the secondary air region in the burner. As the secondary air flow increases, the axial velocity of air flow increases, the maxima of radial velocity, tangential velocity and turbulence intensity all increase, and the swirl intensity of air flow and the size of recirculation zones increase slightly. In the central region of the burner, as the OFA damper opening widens, the gas temperature and CO concentration increase, while the O{sub 2} concentration, NOx concentration, coal burnout, and release rates of components (C, H, and N) decrease, and coal particles ignite earlier. In the secondary air region of the burner, the O{sub 2} concentration, NOx concentration, coal burnout, and release rates of components (C, H, and N) decrease, and the gas temperature and CO concentration vary slightly. In the sidewall region, the gas temperature, O{sub 2} concentration, and NOx concentration decrease, while the CO concentration increases and the gas temperature varies slightly. The furnace temperature and heat flux in the main burning region decrease appreciably, but increase slightly in the burnout region. The NOx emission decreases from 1203.6 mg/m{sup 3} (6% O{sub 2}) for a damper opening of 0% to 511.7 mg/m{sup 3} (6% O{sub 2}) for a damper opening of 80% and the boiler efficiency decreases from 92.59 to 91.9%. 15 refs., 17 figs., 3 tabs.

  7. Thermochemical Equilibrium Model of Synthetic Natural Gas Production from Coal Gasification Using Aspen Plus

    Directory of Open Access Journals (Sweden)

    Rolando Barrera

    2014-01-01

    Full Text Available The production of synthetic or substitute natural gas (SNG from coal is a process of interest in Colombia where the reserves-to-production ratio (R/P for natural gas is expected to be between 7 and 10 years, while the R/P for coal is forecasted to be around 90 years. In this work, the process to produce SNG by means of coal-entrained flow gasifiers is modeled under thermochemical equilibrium with the Gibbs free energy approach. The model was developed using a complete and comprehensive Aspen Plus model. Two typical technologies used in entrained flow gasifiers such as coal dry and coal slurry are modeled and simulated. Emphasis is put on interactions between the fuel feeding technology and selected energy output parameters of coal-SNG process, that is, energy efficiencies, power, and SNG quality. It was found that coal rank does not significantly affect energy indicators such as cold gas, process, and global efficiencies. However, feeding technology clearly has an effect on the process due to the gasifying agent. Simulations results are compared against available technical data with good accuracy. Thus, the proposed model is considered as a versatile and useful computational tool to study and optimize the coal to SNG process.

  8. Effect of the polymerization with formaldehyde on the thermal reactivity of a low-temperature coal tar pitch

    Energy Technology Data Exchange (ETDEWEB)

    Jose L. Crespo; Ana Arenillas; Jose A. Vin; Roberto Garcia; Colin E. Snape; Sabino R. Moinelo [Instituto Nacional del Carbon (CSIC), Oviedo (Spain)

    2005-04-01

    The influence of polymerization with formaldehyde on the thermal reactivity of a low-temperature coal tar pitch has been investigated. The mechanism and extent of the polymerization depends on the catalyst used, the greatest extent of polymerization being achieved under basic catalytic conditions. After the polymerization treatment, samples were carbonized at 420{sup o}C and the products were characterized by optical microscopy. According to the results, polymerization with formaldehyde increases the reactivity of the pitch, giving rise to increased carbonization yields and leading to the formation of the mesophase with milder conditions. The polymerization process also affects the morphology of the resultant anisotropic material, giving rise to the formation of irregularly shaped mesophase particles and reducing the optical texture size of the anisotropic domains, giving mosaic texture, especially when basic catalysis is used. 36 refs., 11 figs., 5 tabs.

  9. Ukrainian brown-coal tars recovered at low-temperature carbonization with solid heating medium

    Energy Technology Data Exchange (ETDEWEB)

    Kuznetsov, V I; Govorova, R P; Fadeicheva, A G; Kigel, T B; Chernykh, M K

    1955-01-01

    Three samples of tar were recovered in the laboratory from brown coals carbonized at 375/sup 0/ to 456/sup 0/ +- 25/sup 0/ in a retort with inner heating by solid circulating medium, namely, semicoke (ratio: 4 or 3:1) first heated to 700/sup 0/. One comparative (parallel) experiment was carried out in a retort with inner heating by inert gases entering the retort at 580/sup 0/ to 600/sup 0/ and leaving it at 115/sup 0/ to 120/sup 0/. The tars that were recovered from the retort with the solid heating medium contained a high percentage of coal dust and moisture, which were separated from the tars in supercentrifuges (15,000 rpm). Four samples of cleaned tars were fractionated in a Cu flask with a 2-ball fractional column. The tars from the retort with the solid-heating medium are characterized by increased yield of the petroleum-ether fraction (16.3 or 19.3%) and decreased yield of the paraffin fraction (15.1 to 21.2%) in comparison with those of tar from the retort with gas heating (5.9% of the petroleum ether fraction and 36.5% of paraffin fraction). The yield of paraffin from the paraffin fraction also decreased from 90.6% to 62.6-74.3%. This result shows that in the first case the carbonized products were cracked to a higher degree than those from the retort with gas heating. In raw phenols recovered from fractions of investigated tars, the yield of the phenol-cresol fraction (182/sup 0/ to 204/sup 0/) decreased from 25.9% to 13.0-18.9%.

  10. High Performance Gasification with the Two-Stage Gasifier

    DEFF Research Database (Denmark)

    Gøbel, Benny; Hindsgaul, Claus; Henriksen, Ulrik Birk

    2002-01-01

    , air preheating and pyrolysis, hereby very high energy efficiencies can be achieved. Encouraging results are obtained at a 100 kWth laboratory facility. The tar content in the raw gas is measured to be below 25 mg/Nm3 and around 5 mg/Nm3 after gas cleaning with traditional baghouse filter. Furthermore...... a cold gas efficiency exceeding 90% is obtained. In the original design of the two-stage gasification process, the pyrolysis unit consists of a screw conveyor with external heating, and the char unit is a fixed bed gasifier. This design is well proven during more than 1000 hours of testing with various...... fuels, and is a suitable design for medium size gasifiers....

  11. Effect of Coal Contaminants on Solid Oxide Fuel System Performance and Service Life

    Energy Technology Data Exchange (ETDEWEB)

    Gopala Krishnan; P. Jayaweera; J. Bao; J. Perez; K. H. Lau; M. Hornbostel; A. Sanjurjo; J. R. Albritton; R. P. Gupta

    2008-09-30

    The U.S. Department of Energy's SECA program envisions the development of high-efficiency, low-emission, CO{sub 2} sequestration-ready, and fuel-flexible technology to produce electricity from fossil fuels. One such technology is the integrated gasification-solid oxide fuel cell (SOFC) that produces electricity from the gas stream of a coal gasifier. SOFCs have high fuel-to-electricity conversion efficiency, environmental compatibility (low NO{sub x} production), and modularity. Naturally occurring coal has many impurities and some of these impurities end in the fuel gas stream either as a vapor or in the form of fine particulate matter. Establishing the tolerance limits of SOFCs for contaminants in the coal-derived gas will allow proper design of the fuel feed system that will not catastrophically damage the SOFC or allow long-term cumulative degradation. The anodes of Ni-cermet-based SOFCs are vulnerable to degradation in the presence of contaminants that are expected to be present in a coal-derived fuel gas stream. Whereas the effects of some contaminants such as H{sub 2}S, NH{sub 3} and HCl have been studied, the effects of other contaminants such as As, P, and Hg have not been ascertained. The primary objective of this study was to determine the sensitivity of the performance of solid oxide fuel cells to trace level contaminants present in a coal-derived gas stream in the temperature range 700 to 900 C. The results were used to assess catastrophic damage risk and long-term cumulative effects of the trace contaminants on the lifetime expectancy of SOFC systems fed with coal-derived gas streams.

  12. Hybrid Molten Bed Gasifier for High Hydrogen Syngas Production

    Energy Technology Data Exchange (ETDEWEB)

    Rue, David [Gas Technology Institute, Des Plaines, IL (United States)

    2017-05-23

    was stable over the full oxygen to fuel firing range (0.8 to 1.05 of fuel gas stoichiometry) and with all fuel gases (natural gas and two syngas compositions), with steam, and without steam. The lower Btu content of the syngases presented no combustion difficulties. The molten bed was stable throughout testing. The molten bed was easily established as a bed of molten glass. As the composition changed from glass cullet to cullet with slag, no instabilities were encountered. The bed temperature and product syngas temperature remained stable throughout testing, demonstrating that the bed serves as a good heat sink for the gasification process. Product syngas temperature measured above the bed was stable at ~1600ºF. Testing found that syngas quality measured as H2/CO ratio increased with decreasing oxygen to fuel gas stoichiometric ratio, higher steam to inlet carbon ratio, higher temperature, and syngas compared with natural gas. The highest H2/CO ratios achieved were in the range of 0.70 to 0.78. These values are well below the targets of 1.5 to 2.0 that were expected and were predicted by modeling. The team, however, is encouraged that the HMB process can and will achieve H2/CO ratios up to 2.0. Changes needed include direct injection of coal into the molten bed of slag to prevent coal particle bypass into the product gas stream, elevation of the molten bed temperature to approximately 2500ºF, and further decrease of the oxygen to fuel gas ratio to well below the 0.85 minimum ratio used in the testing in this project.

  13. The R.D.F. gasifier of Florentine area

    Energy Technology Data Exchange (ETDEWEB)

    Barducci, G. [Studio Tecnico di Ingegneria Ambientale, Firenze (Italy)

    1993-12-31

    L.E.G. (Low Energy Gas) from large biomass gasification plants, to be used as a fuel for electricity production, is a suitable means for adding value -- from an energetic point of view -- to the R.D.F. (Refuse Derived Fuel) and to the agricultural and forestry residues. R.D.F. can be converted to a clean gas turbine fuel by gasification that consists in a partial combustion with oxygen or air and steam. In that sense it seems worthwhile to analyze the capacity of a gasifier such as the Greve in Chianti`s recirculating fluidized bed gasifier. The world`s first full-scale R.D.F. gasification plant has been designed in Florence; it is now realized in Greve in Chianti and, at the moment, is starting the industrial management. The plant is designed to gasify 200 t/d of pelletized R.D.F. producing about 17.000/19.000 Nmc/h of low energy gas (LEG) with a net calorific value (NCV) of about 5 MJ/Nmc and a total energy content (at the outlet of the gasifiers) of about 7.5 MJ/Nmc. The produced LEG will be partly burned on site for power production while partly will be cooled, dedusted and transported to the kiln of the adjacent cement factory. The design idea of R.D.F. gasification starts from field of waste treatment and recycling and develops new, advanced technical and economical sinergy with the field of industrial production and electric power generation. The gasification of fuels derived from selected wastes (and/or industrial refuse) and the exploitation of the lean gas produced is the most advanced point in the development of heat conversion processes.

  14. Effects of Environmental Temperature Change on the Efficiency of Coal- and Natural Gas-Fired Power Plants.

    Science.gov (United States)

    Henry, Candise L; Pratson, Lincoln F

    2016-09-06

    Modeling studies predict that droughts and hotter water and air temperatures caused by climate warming will reduce the efficiency (η) of thermoelectric plants by 0.12-0.45% for each 1 °C of warming. We evaluate these predictions using historical performance data for 39 open- and closed-loop coal and natural gas plants from across the U.S., which operated under daily and seasonal temperature fluctuations multiples greater than future average warming projections. Seven to 14 years of hourly water (Tw), dry-bulb air (Ta), and wet-bulb air (Twb) temperature recordings collected near each plant are regressed against efficiency to attain estimates of Δη per 1 °C increase. We find reductions in η with increased Tw (for open-loop plants) up to 1 order of magnitude less than previous estimates. We also find that changes in η associated with changes in Ta (open-loop plants) or Twb (closed-loop plants) are not only smaller than previous estimates but also variable; i.e., η rises with Ta or Twb for some plants and falls for others. Our findings suggest that thermoelectric plants, particularly closed-loop plants, should be more resilient to climate warming than previously expected.

  15. Coal geopolitics

    International Nuclear Information System (INIS)

    Giraud, P.N.; Suissa, A.; Coiffard, J.; Cretin, D.

    1991-01-01

    This book divided into seven chapters, describes coal economic cycle. Chapter one: coals definition; the principle characteristics and properties (origin, calorific power, international classification...) Chapter two: the international coal cycle: coal mining, exploration, coal reserves estimation, coal handling coal industry and environmental impacts. Chapter three: the world coal reserves. Chapter four: the consumptions, productions and trade. Chapter five: the international coal market (exporting mining companies; importing companies; distributors and spot market operators) chapter six: the international coal trade chapter seven: the coal price formation. 234 refs.; 94 figs. and tabs [fr

  16. Test of pyrolysis gasifier stoves in two institutional kitchens in Uganda

    DEFF Research Database (Denmark)

    Wendelbo, Pall; Nielsen, Per Sieverts

    1998-01-01

    : The main purpose of the paper is to evaluate tests of institutional kitchens carried out at schools in Uganda 1997. The results of the tests for the institutional kitchen with pyrolysis gasifier stoves are compared with the fuel use in traditional kitchens with three-stone stoves. The project......, respectively. The cooking place was build up with a rotating plate on which tree gasifier units were placed. In this way it was possible to change on of the gasifier units when necessary. The pot was then mounted on a tripod app. 10 cm above the gasifier units. The results of the tests show that the improved...

  17. Use of high-temperature, high-torque rheometry to study the viscoelastic properties of coal during carbonization

    Energy Technology Data Exchange (ETDEWEB)

    Diaz, M.C.; Duffy, J.J.; Snape, C.E.; Steel, K.M. [University of Nottingham, Nottingham (United Kingdom)

    2007-09-15

    When coal is heated in the absence of oxygen it softens at approximately 400 degrees C, becomes viscoelastic, and volatiles are driven off. With further heating, the viscous mass reaches a minimum viscosity in the range of 10{sup 3}-10{sup 5} Pa s and then begins to resolidify. A high-torque, high-temperature, controlled-strain rheometer with parallel plates has been used to study the theology during this process. Under shear, the viscosity of the softening mass decreases with increasing shear rate. During resolidification, the viscosity increases as C-C bond formation and physical interactions gives rise to an aromatic network, but, under shear, the network breaks apart and flows. This is viewed as a yielding of the structure. The higher the shear rate, the earlier the yielding occurs, such that if the shear rate is low enough, the structure is able to build. Also, further into resolidification lower shear rates are able to break the structure. It is proposed that resolidification occurs through the formation of aromatic clusters that grow and become crosslinked by non-covalent interactions. As the clusters grow, the amount of liquid surrounding them decreases and it is thought that the non-covalent interactions between clusters and liquid could decrease and the ability of growing clusters to move past each other increases, which would explain the weakening of the structure under shear. This work is part of a program of work aimed at attaining a greater understanding of microstructural changes taking place during carbonization for different coals, in order to understand the mechanisms that give rise to good quality cokes and coke oven problems such as excessive wall pressure.

  18. Evaluating the costs and achievable benefits of extending technologies for uneconomical coal resources in South Africa: the case of underground coal gasification

    CSIR Research Space (South Africa)

    Zieleniewski, M

    2008-11-01

    Full Text Available -3433. Shoko, E., McLellan, B., Dicks, A.L., Diniz da Costa, J.C., 2006. Hydrogen from coal: Production and utilisation technologies. International Journal of Coal Geology, 65(3-4): 213-222. Simeons, C., 1978. Coal: Its role in tomorrow’s technol- ogy... the consideration of other, alternative solutions to the energy shortage problem. Underground coal gasifi- cation (UCG) is among the most promising tech- nologies and, to an acceptable degree, the proven feasible one (Walker et al., 2001; Ergo Exergy, 2005...

  19. CO-FIRING COAL: FEEDLOT AND LITTER BIOMASS (CFB AND CLB) FUELS IN PULVERIZED FUEL AND FIXED BED BURNERS

    Energy Technology Data Exchange (ETDEWEB)

    Kalyan Annamalai; John Sweeten; Saqib Mukhtar; Ben Thein; Gengsheng Wei; Soyuz Priyadarsan; Senthil Arumugam; Kevin Heflin

    2003-08-28

    Intensive animal feeding operations create large amounts of animal waste that must be safely disposed of in order to avoid environmental degradation. Cattle feedlots and chicken houses are two examples. In feedlots, cattle are confined to small pens and fed a high calorie grain-diet diet in preparation for slaughter. In chicken houses, thousands of chickens are kept in close proximity. In both of these operations, millions of tons of manure are produced every year. The manure could be used as a fuel by mixing it with coal in a 90:10 blend and firing it in an existing coal suspension fired combustion systems. This technique is known as co-firing, and the high temperatures produced by the coal will allow the biomass to be completely combusted. Reburn is a process where a small percentage of fuel called reburn fuel is injected above the NO{sub x} producing, conventional coal fired burners in order to reduce NO{sub x}. The manure could also be used as reburn fuel for reducing NO{sub x} in coal fired plants. An alternate approach of using animal waste is to adopt the gasification process using a fixed bed gasifier and then use the gases for firing in gas turbine combustors. In this report, the cattle manure is referred to as feedlot biomass (FB) and chicken manure as litter biomass (LB). The report generates data on FB and LB fuel characteristics. Co-firing, reburn, and gasification tests of coal, FB, LB, coal: FB blends, and coal: LB blends and modeling on cofiring, reburn systems and economics of use of FB and LB have also been conducted. The biomass fuels are higher in ash, lower in heat content, higher in moisture, and higher in nitrogen and sulfur (which can cause air pollution) compared to coal. Small-scale cofiring experiments revealed that the biomass blends can be successfully fired, and NO{sub x} emissions will be similar to or lower than pollutant emissions when firing coal. Further experiments showed that biomass is twice or more effective than coal when

  20. FY 1993 report on the results of the subsidy project for the Sunshine Project. Development of coal use hydrogen production technology (Support study of pilot plant - Trial development of materials of plant use equipment); 1993 nendo Sunshine keikaku hojo jigyo seika hokokusho. Sekitan riyo suiso seizo gijutsu kaihatsu - Pilot plant no shien kenkyu (Plant yo kiki zairyo no shisaku kaihatsu)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1994-03-01

    As to the development of coal use hydrogen production technology, the paper made the test study on the improvement of gasifier use materials and evaluation of the characteristics, the evaluation test in the environment using the actual machine, etc., and the FY 1993 results were reported. The results of the study were as follows. Concerning the shaped refractory for gasifier hearth, it was found that high chromia base and picrochromite base refractory development materials had much more excellent coal slag resistance than other existing component-system materials. It was shown that the development materials began to deteriorate under the coal gasification environment at temperatures of about 1,500 degrees C or higher. As to the mullite ceramics, a possibility was shown of improving the slag permeation resistance by making the crystal grain coarse by long-time sintering. By the survey of the state of damage of the proposed materials (refractory and iridium) used in the operational environment of the pilot plant, the outlook for use limit was made clear. In the environment test using the actual machine on the proposed metal base alloy of the typical equipment of the pilot plant, the correspondence between the operational environment and material corrosion was made clear. (NEDO)

  1. Hydroconversion of coal tars: effect of the temperature of pyrolysis on the reactivity of tars

    Energy Technology Data Exchange (ETDEWEB)

    Lemberton, J.L.; Touzeyidio, M.; Guisnet, M.

    1988-12-01

    The hydroconversion of a low-temperature and of a high-temperature tar was carried out in the presence of a sulfided Ni and Mo on alumina catalyst - pure or mixed with an acid catalyst (HY zeolite). Significant amounts of light products can be obtained from low temperature tar, formed however through a non-catalytic process. On the contrary, there is a slight catalytic effect during the hydroprocessing of high temperature tar, but the yield in light products is very low. These results can be explained by an extensive poisoning of the NiMo on alumina catalyst by coke which is initiated by the O- and N-containing compounds of the tars. 10 refs., 1 fig., 3 tabs.

  2. Effect of oxidation on the chemical nature and distribution of low-temperature pyrolysis products from bituminous coal

    Energy Technology Data Exchange (ETDEWEB)

    Furimsky, E.; MacPhee, J.A.; Vancea, L.; Ciavaglia, L.A.; Nandi, B.N.

    1983-04-01

    Two bituminous coals, a high volatile Eastern Canadian and a medium volatile Western Canadian, were used to investigate the effect of oxidation on yields and chemical composition of gases, liquids and chars produced during coal pyrolysis. Pyrolysis experiments were performed at 500 C using the Fischer assay method. Mild oxidation of coals resulted in a decrease of liquid hydrocarbon yields. Further coal oxidation increased the proportion of aromatic carbon in liquid products as determined by N.M.R. and also increased the content of oxygen in liquid products. The content of oxygen in chars was markedly lower than in corresponding coals. An attempt is made to explain reactions occurring during oxidation and subsequent pyrolysis of coal on the basis of differences in chemical composition of gases, liquids and chars. (19 refs.)

  3. Effect of oxidation on the chemical nature and distribution of low-temperature pyrolysis products from bituminous coal

    Energy Technology Data Exchange (ETDEWEB)

    Furimsky, E.; Ciavaglia, L.A.; MacPhee, J.A.; Nandi, B.N.; Vancea, L.

    1983-04-01

    Two bituminous coals, a high volatile Eastern Canadian and a medium volatile Western Canadian, were used to investigate the effect of oxidation on yields and chemical composition of gases, liquids and chars produced during coal pyrolysis. Pyrolysis experiments were performed at 500/sup 0/C using the Fischer assay method. Mild oxidation of coals resulted in a decrease of liquid hydrocarbon yields. Further coal oxidation increased the proportion of aromatic carbon in liquid products as determined by n.m.r., and also increased the content of oxygen in liquid products. The content of oxygen in chars was markedly lower than in corresponding coals. An attempt is made to explain reactions occurring during oxidation and subsequent pyrolysis of coal on the basis of differences in chemical composition of gases, liquids and chars.

  4. Advanced Acid Gas Separation Technology for the Utilization of Low Rank Coals

    Energy Technology Data Exchange (ETDEWEB)

    Kloosterman, Jeff

    2012-12-31

    Air Products has developed a potentially ground-breaking technology – Sour Pressure Swing Adsorption (PSA) – to replace the solvent-based acid gas removal (AGR) systems currently employed to separate sulfur containing species, along with CO{sub 2} and other impurities, from gasifier syngas streams. The Sour PSA technology is based on adsorption processes that utilize pressure swing or temperature swing regeneration methods. Sour PSA technology has already been shown with higher rank coals to provide a significant reduction in the cost of CO{sub 2} capture for power generation, which should translate to a reduction in cost of electricity (COE), compared to baseline CO{sub 2} capture plant design. The objective of this project is to test the performance and capability of the adsorbents in handling tar and other impurities using a gaseous mixture generated from the gasification of lower rank, lignite coal. The results of this testing are used to generate a high-level pilot process design, and to prepare a techno-economic assessment evaluating the applicability of the technology to plants utilizing these coals.

  5. Process for hydrogenating coal and coal solvents

    Energy Technology Data Exchange (ETDEWEB)

    Shridharani, K.G.; Tarrer, A.R.

    1983-02-15

    A novel process is described for the hydrogenation of coal by the hydrogenation of a solvent for the coal in which the hydrogenation of the coal solvent is conducted in the presence of a solvent hydrogenation catalyst of increased activity, wherein the hydrogenation catalyst is produced by reacting ferric oxide with hydrogen sulfide at a temperature range of 260/sup 0/ C to 315/sup 0/ C in an inert atmosphere to produce an iron sulfide hydrogenation catalyst for the solvent. Optimally, the reaction temperature is 275/sup 0/ C. Alternately, the reaction can be conducted in a hydrogen atmosphere at 350/sup 0/ C.

  6. Process for hydrogenating coal and coal solvents

    Science.gov (United States)

    Tarrer, Arthur R.; Shridharani, Ketan G.

    1983-01-01

    A novel process is described for the hydrogenation of coal by the hydrogenation of a solvent for the coal in which the hydrogenation of the coal solvent is conducted in the presence of a solvent hydrogenation catalyst of increased activity, wherein the hydrogenation catalyst is produced by reacting ferric oxide with hydrogen sulfide at a temperature range of 260.degree. C. to 315.degree. C. in an inert atmosphere to produce an iron sulfide hydrogenation catalyst for the solvent. Optimally, the reaction temperature is 275.degree. C. Alternately, the reaction can be conducted in a hydrogen atmosphere at 350.degree. C.

  7. An investigation into heat recovery from the surface of a cyclone dust collector attached to a downdraft biomass gasifier

    International Nuclear Information System (INIS)

    Nwokolo, Nwabunwanne; Mamphweli, Sampson; Makaka, Golden

    2016-01-01

    Highlights: • At a temperature of 450 °C–500 °C, hot syngas is regarded as a good heat carrier. • A significant quantity of energy (665893.07 kcal) is lost via the surface of the cyclone. • The surface temperature 150 °C–220 °C was within the low waste heat recovery temperature. - Abstract: The gas leaving the reactor of a downdraft biomass gasifier contains large quantities of heat energy; this is due to the fact that the gas passes through a hot bed of charcoal before leaving the reactor. This heat is normally wasted in the gas scrubber/cooler that cools it from between 400 °C–500 °C to ambient temperature (around 25 °C). The waste heat stream under consideration is the raw syngas that emanates from a gasification process in a downdraft gasifier situated at Melani Village, Eastern Cape. This loss of heat is undesirable as it impacts on the thermal efficiency of the system. This study investigates the feasibility of heat recovery from the surface of the cyclone dust collector prior to entering the gas scrubber. It was shown that there was a downward decrease in temperature along the length of the cyclone. It is found that the total quantity of heat contained in the gas was 665893.07 kcal, which could indicate the viability of recovering heat from the cyclone.

  8. Coal upgrading based on the high temperature reactor - engineering and economic aspects

    International Nuclear Information System (INIS)

    Barnert, H.; Neis, H.

    1987-01-01

    The development of the high temperature reactor in the FRG was opened with the aim of economically producing electricity which might be achieved with the next project works. Moreover, the HTR supplies process heat of very high temperature which may be used with metallic heat exchangers in the range up to 1000 0 C. From these reasons and regarding the world power prospects and the special power situation in our own country, the FRG began to develop methods of upgrading fossil primary energy sources using high-temperature heat from the HTR about 15 years ago. Meanwhile great progress has been achieved in research, development and test works; the modules are developed to a great extent. Economical service is expected for future utilization of selected processes. Problems to be still accomplished are first of all related to system testing as well as further exhaustion of the HTR's temperature potential. The proposed extension of the AVR to some process heat facility offers the possibility of testing the system in a low-cost and accelerated manner. (author)

  9. Quantitative determination of acid oils in low-temperature coal tar by means of fractional distillation

    Energy Technology Data Exchange (ETDEWEB)

    Jaeger, A

    1950-01-01

    The aromatic hydroxy compounds in low-temperature tar were separated, and 75 compounds in the boiling range 180/sup 0/ to 320/sup 0/ isolated by means of fractional distillation in packed columns of at least 45 theoretical plates. Mixtures not separable by fractionation were separated by means of other physicochemical or chemical methods. Hydroxy compounds with boiling point up to 230/sup 0/C were detemined quantitatively, as were the phenols present in low-temperature carbonization liquors. With the Krupp-Lurgi process of low-temperature carbonization, 1.8% phenol, 1.8% o-cresol, and 3.6% m-p-cresols were formed. The tar contained up to 1.3% 1:3:5-xylenol and up to 0.9% 1:2:4-xylenol. Of the 12.1% v/v of phenol, cresols, and xylenols present in tar, 11.2% were determined quantitatively, and 9 hydroxy compounds were identified in the remaining 0.9%. On the basis of these investigations, a technical plant that permitted the recovery of pure low-temperature tar phenols and the preparation of a number of different phenol resins from the mixtures was erected.

  10. Characterization of substances in products, effluents, and wastes from coal conversion processes

    International Nuclear Information System (INIS)

    Petersen, M.R.

    1978-01-01

    Researchers at Pacific Northwest Laboratory (PNL) are investigating materials from synthetic fossil fuel processes. During the past year, samples have been collected from the Solvent Refining Coal Pilot Plant (SRC-I mode), Lignite Gasification Pilot Plant, Eyring Research Institute Gasifier, and Hanna III In Situ Coal Gasification Experiment. Inorganic and organic analyses have been performed, and comparisons of the data show some important differences in the potential emissions

  11. Coke from partially briquetted preheated coal mixtures

    Energy Technology Data Exchange (ETDEWEB)

    Belitskii, A.N.; Sklyar, M.G.; Toryanik, Eh.I.; Bronshtein, A.P.

    1988-07-01

    Analyzes effects of partial coal charge briquetting on coking and on quality of coke for metallurgy. Effects of mixing hot coal briquets on temperature and moisture of coal were investigated on an experimental scale in a coking plant. Coal with a moisture content of 12% was used. Coking mixture consisted of 30% briquets and 70% crushed coal. Fifteen minutes after briquet mixing with coal, the mean coal charge temperature increased to 100-105 C and moisture content was lower than 2-5%. Results of laboratory investigations were verified by tests on a commercial scale. Experiments showed briquetting of weakly caking or non-caking coal charge components to be an efficient way of preventing coke quality decline. Adding 15-20% briquets consisting of weakly caking coal did not influence coke quality. Mixing hot coal briquets reduced moisture content in crushed coal, increased its temperature and reduced coking time.

  12. Process for gasifying fuels with the recovery of rich gases

    Energy Technology Data Exchange (ETDEWEB)

    Jahns, F

    1921-04-10

    A process for gasifying fuels with recovery of water-free, rich-in-tar gases in a ring-gas-producer characterized by hot-gas-stream arising from the gasification bed of a fresh chamber in the known way is divided. One part is conducted through an old chamber, the other part is led first during the drying through the fresh fuel and with the received water-vapor also through the old chamber and then during the carbonization with the carbonization products is led to the carbonization-gas conduit.

  13. Catalytic combustion of gasified waste - Experimental part. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Jaeraas, Sven; Kusar, Henrik [Royal Institute of Technology, Stockholm (Sweden). Chemical Engineering and Technology

    2003-08-01

    This final report covers the work that has been performed within the project P 10547-2, 'Catalytic combustion of gasified waste - system analysis ORWARE'. This project is part of the research programme 'Energy from Waste' financed by the Swedish National Energy Administration. The project has been carried out at the division of Industrial Ecology and at the division of Chemical Technology at Royal Inst. of Technology. The aim of the project has been to study the potentials for catalytic combustion of gasified waste. The supposed end user of the technique is a smaller community in Sweden with 15,000-20,000 inhabitants. The project contains of two sub projects: an experimental part carried out at Chemical Technology and a system analysis carried out at Industrial Ecology. This report covers the experimental part of the project carried out at Chemical Technology. The aim for the experimental part has been to develop and test catalysts with long life-time and a high performance, to reduce the thermal-NO{sub x} below 5 ppm and to significantly reduce NO{sub x} formed from fuel-bound nitrogen. Different experimental studies have been carried out within the project: a set-up of catalytic materials have been tested over a synthetic mixture of the gasified waste, the influence of sulfur present in the gas stream, NO{sub x} formation from fuel bound nitrogen, kinetic studies of CO and H{sub 2} with and without the presence of water and the effects of adding a co-metal to palladium catalysts Furthermore a novel annular reactor design has been used to carry out experiments for kinetic measurements. Real gasification tests of waste pellets directly coupled to catalytic combustion have successfully been performed. The results obtained from the experiments, both the catalytic combustion and from the gasification, have been possible to use in the system analysis. The aim of the system analysis of catalytic combustion of gasified waste takes into consideration

  14. Efficiency tests on the pyrolysis gasifier stove Peko Pe

    DEFF Research Database (Denmark)

    Nielsen, Per Sieverts

    1996-01-01

    This paper presents results from water boiling tests on the pyrolysis gasifier stove Peko Pe, which has been developed by the Norwegian Paal Wendelbo. The stove efficiency determined vary between 21 and 29% when burning dry Danish woodchips (10% moisture) with an estimated caloric value of 16 MJ...... the water content in the grass. In Adjumani refugee camp it was furthermore found that the stove was able to provide sufficient energy from solid combustion, after the pyrolysis was stopped, to boil water for additional 25-30 minutes with lid. This effect was not seen in the tests on woodchips in Denmark...

  15. Comparison of Shell, Texaco, BGL and KRW gasifiers as part of IGCC plant computer simulations

    Energy Technology Data Exchange (ETDEWEB)

    Zheng, L.; Furimsky, E. [Natural Resources Canada, Ottawa, ON (Canada). CANMET Energy Technology Centre

    2005-07-01

    The performances of four IGCC plants employing Shell, Texaco, BGL and KRW gasifiers were simulated using ASPEN Plus software for three different feeds. Performance analyses and comparisons of all four IGCC plants were performed based on the established data bank from the simulation. Discussions were focused on gas compositions, gasifier selection and overall performance.

  16. A moving-bed gasifier with internal recycle of pyrolysis gas

    NARCIS (Netherlands)

    Susanto, H.; Beenackers, A.A C M

    A co-current moving bed gasifier with internal recycle and separate combustion of pyrolysis gas has been developed with the aim of producing a design suitable for scaling-up downdraft gasifiers while maintaining a low tar content in the producer gas. Using wood chips with a moisture content of 7-9

  17. Artificial neural network models for biomass gasification in fluidized bed gasifiers

    DEFF Research Database (Denmark)

    Puig Arnavat, Maria; Hernández, J. Alfredo; Bruno, Joan Carles

    2013-01-01

    Artificial neural networks (ANNs) have been applied for modeling biomass gasification process in fluidized bed reactors. Two architectures of ANNs models are presented; one for circulating fluidized bed gasifiers (CFB) and the other for bubbling fluidized bed gasifiers (BFB). Both models determine...

  18. Integration of coal gasification and waste heat recovery from high temperature steel slags: an emerging strategy to emission reduction

    Science.gov (United States)

    Sun, Yongqi; Sridhar, Seetharaman; Liu, Lili; Wang, Xidong; Zhang, Zuotai

    2015-01-01

    With the continuous urbanization and industrialization in the world, energy saving and greenhouse gas (GHG) emission reduction have been serious issues to be addressed, for which heat recovery from traditional energy-intensive industries makes up a significant strategy. Here we report a novel approach to extract the waste heat and iron from high temperature steel slags (1450–1650 oC) produced in the steel industry, i.e., integration of coal gasification and steel slag treatment. Both the thermodynamics and kinetics of the pertinent reactions were identified. It was clarified that the kinetic mechanism for gasification varied from A2 model to A4 model (Avrami-Erofeev) in the presence of slags. Most importantly, the steel slags acted not only as good heat carriers but also as effective catalysts where the apparent activation energy for char gasification got remarkably reduced from 95.7 kJ/mol to 12.1 kJ/mol (A2 model). Furthermore, the FeO in the slags was found to be oxidized into Fe3O4, with an extra energy release, which offered a potential for magnetic separation. Moreover, based on the present research results, an emerging concept, composed of multiple industrial sectors, was proposed, which could serve as an important route to deal with the severe environmental problems in modern society. PMID:26558350

  19. Possibilities of conversion and use of hydrocarbons in low-temperature coal tars

    Energy Technology Data Exchange (ETDEWEB)

    Fuchs, W; Hamacher, K A

    1952-01-01

    In order to improve the economics of low-temperature carbonization, dehydrogenation of the light-oil fraction (80 to 145/sup 0/) is proposed. Dehydrogenation experiments with S, catalysts (Ti, Mo-Al, active C, Cu-Cr-O, Ni-Al), and O (air) are described briefly. Composition of final product (also in terms of change in initial composition) in terms of aromatics, saturates, and unsaturates are tabulated. Products may be useful in the rubber and paint industries. Possibility of isolation of individual compositions by means of urea and solvent extraction (furfural) is mentioned.

  20. Fiscal 1994 survey of the base arrangement promotion for foreign coal import. Project to heighten the quality of subbituminous coal by low temperature carbonization process; 1994 nendo kaigaitan yunyu kiban seibi sokushin chosa. Teion kanryuho ni yoru arekiseitan no kohinshitsuka jigyo

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-03-01

    The low-temperature carbonization process of coal is a technology to produce high grade reformed coal corresponding to bituminous coal and coal oil corresponding to heavy oil from subbituminous coal and supply them at prices close to the present market ones. From viewpoints of diversified sources and multiple export harbors, an initial-stage survey was conducted of the whole flow from new development of undeveloped mining areas in the northwest of Sumatra, Indonesia to bringing by ships to Japan of products reformed by LFC process of the US SGI`s low-temperature carbonization technology. Clean coal prepared after mining is produceable at a little higher than $12. At processing ability of 10,000 tons/day of raw coal, production is expected of approximately 5,700 tons/day of solid products of more than 6,500 kcal/kg and approximately 1,000 tons/day of low sulfur C heavy oil class oil. The finished cost of solid products is about $25/ton, which becomes about $40/ton at the harbor price in Japan. In conclusion, the project to enhance the quality of subbituminous coal by the low-temperature carbonization is promising as a total system. 10 refs., 54 figs., 30 tabs.

  1. FY 1994 report on the results of the project supplementary to the New Sunshine Project - Development of the coal utilization hydrogen production technology. Ninth year - Part 2. Study using a pilot plant (Design/construction/operation study of the pilot plant and the dismantling study); 1994 nendo New Sunshine keikaku hojo jigyo Dai 9 nenji bun seika hokokusho - 2. Sekitan riyo suiso seizo gijutsu kaihatsu - Pilot plant ni yoru kenkyu (Pilot plant no sekkei kensetsu unten kenkyu)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-03-01

    In the R and D of the high temperature coal gasification technology by the entrained bed system which is the core technology of the coal utilization hydrogen production technology, the paper carried out the dismantling study of pilot plant and the summarization of the results. About the summarization of the results, as the results of the HYCOL operation study, there were insufficiencies in expansion of the coal kind used and acquisition of scale-up data, but it was verified that the conceptual design of the HYCOL method was fully applicable to the higher gasification efficiency, higher reliability, adaptability to many kinds of coal and compactness of facilities (low construction cost) which were the final subjects for the realization of commercial plant. This was highly evaluated. Especially, the greatest characteristic of the HYCOL method is the freedom in selection of temperature difference between the upper stage and lower stage, that is, temperatures can be controlled to temperatures they want in each of the upper stage and lower stage in the one-chamber gasifier according to coal properties and slagging control. The verification of this freedom was the base of the total results. Moreover, a reputation was being made that the gasification efficiency and process reliability are at the world's highest level. (NEDO)

  2. Dependence between fusion temperatures and chemical components of a certain type of coal using classical, non-parametric and bootstrap techniques

    Energy Technology Data Exchange (ETDEWEB)

    Gonzalez-Manteiga, W.; Prada-Sanchez, J.M.; Fiestras-Janeiro, M.G.; Garcia-Jurado, I. (Universidad de Santiago de Compostela, Santiago de Compostela (Spain). Dept. de Estadistica e Investigacion Operativa)

    1990-11-01

    A statistical study of the dependence between various critical fusion temperatures of a certain kind of coal and its chemical components is carried out. As well as using classical dependence techniques (multiple, stepwise and PLS regression, principal components, canonical correlation, etc.) together with the corresponding inference on the parameters of interest, non-parametric regression and bootstrap inference are also performed. 11 refs., 3 figs., 8 tabs.

  3. Potential of synthesis gas production from rubber wood chip gasification in a bubbling fluidised bed gasifier

    International Nuclear Information System (INIS)

    Kaewluan, Sommas; Pipatmanomai, Suneerat

    2011-01-01

    Experiments of rubber wood chip gasification were carried out in a 100-kW th bubbling fluidised bed gasifier to investigate the effect of air to fuel ratio (represented as equivalence ratio - ER) on the yield and properties of synthesis gas. For all experiments, the flow rate of ambient air was fixed, while the feed rate of rubber wood chip was adjusted to vary ER in the range of 0.32-0.43. Increasing ER continuously raised the bed temperature, which resulted in higher synthesis gas yield and lower yield of ash and tar. However, higher ER generally gave synthesis gas of lower heating value, partly due to the dilution of N 2 . Considering the energy efficiency of the process, the optimum operation was achieved at ER = 0.38, which yielded 2.33 Nm 3 of synthesis gas per kg of dry biomass at the heating value of 4.94 MJ/Nm 3 . The calculated carbon conversion efficiency and gasification efficiency were 97.3% and 80.2%, respectively. The mass and energy balance of the gasification process showed that the mass and energy distribution was significantly affected by ER and that the energy losses accounted for ∼25% of the total output energy. The economical assessment of synthesis gas utilisation for heat and electricity production based on a 1-MW th bubbling fluidised bed gasifier and the operational data resulting from the rubber wood chip gasification experiments in this study clearly demonstrated the attractiveness of replacing heavy fuel oil and natural gas by the synthesis gas for heat applications in terms of 70% and 50% annual saving of fuel cost, respectively. However, the case of electricity production does not seem a preferable option due to its current technical and non-technical barriers.

  4. Combined coal gasification and Fe{sub 3}O{sub 4}-reduction using high-temperature solar process heat

    Energy Technology Data Exchange (ETDEWEB)

    Tamaura, Y [Tokyo Inst. of Technology, Tokyo (Japan); Ehrensberger, K; Steinfeld, A [Paul Scherrer Inst. (PSI), Villigen (Switzerland)

    1997-06-01

    The coal/Fe{sub 3}O{sub 4} system was experimentally studied at PSI solar furnace. The reactants were directly exposed to a solar flux irradiation of 3,000 suns (1 sun = 1 kW/m{sup 2}). The combined gasification of coal and reduction of Fe{sub 2}O{sub 3} proceeded rapidly after only one second exposure, suggesting an efficient heat transfer and chemical conversion by direct solar energy absorption at the reaction site. The proposed solar thermochemical process offers the possibility of converting coal to a cleaner fluid fuel with a solar-upgraded calorific value. (author) 2 figs., 8 refs.

  5. A comparison of spontaneous combustion susceptibility of coal from ...

    African Journals Online (AJOL)

    Although the CPT of Onyeama coal and Owukpa coal is identical to each other as they are the sub-bituminous, Owukpa coal has a lower initial oxidation temperature (IOT) and maximum oxidation temperature (MOT) than those of Onyeama coal. This means that although each coal has the same rank and CPT, spontaneous ...

  6. Effects of reduction temperature to Ni and Fe content and the morphology of agglomerate of reduced laterite limonitic nickel ore by coal-bed method

    Science.gov (United States)

    Abdul, Fakhreza; Pintowantoro, Sungging; Kawigraha, Adji; Nursidiq, Ahlidin

    2018-04-01

    As the current drop of nickel sulfide ore on earth, the attention to nickel laterite ore processing was inscreased in order to fulfill the future nickel demand needs. This research aims to optimized the process of nickel laterite ore extraction using coal bed method. This research was conducted by reducing low grade nickel laterite ore (limonitic) with nickel content of 1.25 %. The reduction process was carried out using CO gas which formed by the reaction of coal and dolomite. The Briquette of nickel ore, coal, Na2SO4 mixtures incorporated in the crucible with bed, then reduced for 6 hours at the temperature of 1200 °C. 1400 °C, and 1400 °C. The result of the research shown that the highest increase of Ni content and Ni recovery value was in the reduction temperature of 1400 °C with the increase of 3.44 %, and the recovery value of Ni equal to 86.75 %. While the highest increase of Fe content and Fe recovery value, respectively, was in the reduction temperature of 1300 °C with the increase of 22.67 % and 1200 °C with Fe recovery value of 89.41 %.

  7. Pyrolysis of Pinus pinaster in a two-stage gasifier: Influence of processing parameters and thermal cracking of tar

    Energy Technology Data Exchange (ETDEWEB)

    Fassinou, Wanignon Ferdinand; Toure, Siaka [Laboratoire d' Energie Solaire-UFR-S.S.M.T. Universite de Cocody, 22BP582 Abidjan 22 (Ivory Coast); Van de Steene, Laurent; Volle, Ghislaine; Girard, Philippe [CIRAD-Foret, TA 10/16, 73, avenue J.-F. Breton, 34398 Montpellier, Cedex 5 (France)

    2009-01-15

    A new two-stage gasifier with fixed-bed has recently been installed on CIRAD facilities in Montpellier. The pyrolysis and the gasifier units are removable. In order to characterise the pyrolysis products before their gasification, experiments were carried out, for the first time only with the pyrolysis unit and this paper deals with the results obtained. The biomass used is Pinus pinaster. The parameters investigated are: temperature, residence time and biomass flow rate. It has been found that increasing temperature and residence time improve the cracking of tars, gas production and char quality (fixed carbon rate more than 90%, volatile matter rate less than 4%). The increase of biomass flow rate leads to a bad char quality. The efficiency of tar cracking, the quality and the heating value of the charcoal and the gases, indicate that: temperature between 650 C and 750 C, residence time of 30 min, biomass flow rate between 10 and 15 kg/h should be the most convenient experimental conditions to get better results from the experimental device and from the biomass pyrolysis process. The kinetic study of charcoal generation shows that the pyrolysis process, in experimental conditions, is a first-order reaction. The kinetic parameters calculated are comparable with those found by other researchers. (author)

  8. Non-slag co-gasification of biomass and coal in entrained-bed furnace

    Science.gov (United States)

    Itaya, Yoshinori; Suami, Akira; Kobayashi, Nobusuke

    2018-02-01

    Gasification is a promising candidate of processes to upgrade biomass and to yield clean gaseous fuel for utilization of renewable energy resources. However, a sufficient amount of biomass is not always available to operate a large scale of the plant. Co-gasification of biomass with coal is proposed as a solution of the problem. Tar emission is another subject during operation in shaft or kiln type of gasifiers employed conventionally for biomass. The present authors proposed co-gasification of biomass and coal in entrained-bed furnace, which is a representative process without tar emission under high temperature, but operated so to collect dust as flyash without molten slag formation. This paper presents the works performed on co-gasification performance of biomass and pulverized coal to apply to entrained-bed type of furnaces. At first, co-gasification of woody powder and pulverized coal examined using the lab-scale test furnace of the down-flow entrained bed showed that the maximum temperatures in the furnace was over 1500 K and the carbon conversion to gas achieved at higher efficiency than 80-90 percent although the residence time in the furnace was as short as a few seconds. Non-slag co-gasification was carried out successfully without slag formation in the furnace if coal containing ash with high fusion temperature was employed. The trend suggesting the effect of reaction rate enhancement of co-gasification was also observed. Secondary, an innovative sewage sludge upgrading system consisting of self-energy recovery processes was proposed to yield bio-dried sludge and to sequentially produce char without adding auxiliary fuel. Carbonization behavior of bio-dried sludge was evaluated through pyrolysis examination in a lab-scale quartz tube reactor. The thermal treatment of pyrolysis of sludge contributed to decomposition and removal of contaminant components such as nitrogen and sulfur. The gasification kinetics of sludge and coal was also determined by a

  9. Panel report on high temperature ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Nolet, T C [ed.

    1979-01-01

    Fundamental research is reported concerning high temperature ceramics for application in turbines, engines, batteries, gasifiers, MHD, fuel cells, heat exchangers, and hot wall combustors. Ceramics microstructure and behavior are included. (FS)

  10. Studies on reactivity of coal surfaces at low temperature; Teion ni okeru sekitan hyomen no hannosei no kento

    Energy Technology Data Exchange (ETDEWEB)

    Yasuda, H.; Kaiho, M.; Yamada, O.; Soneda, Y.; Kobayashi, M.; Makino, M. [National Institute for Resources and Environment, Tsukuba (Japan)

    1996-10-28

    With an objective to learn reactivity of coal at its surface, surfaces of oxidized coal samples were investigated. Miike coal was oxidized by using {sup 18}O2 in a closed loop system. As the reaction progresses, proportion of CO2 including isotopes increased rapidly as a result of oxidation of CO sites existing in the coal and the newly generated C{sup 18}O sites. The oxidizing reaction progressed via oxygen adsorbing sites generated near the surface, and oxygen containing groups. An FT-IR analysis estimated the depth of the oxidized layer to be 10{mu}m or less from particle surface. The oxidized coal was pulverized to see its surface condition. Functional groups introduced by the oxidation enter into the vicinity of the surface in a form to desorb as CO. CO2 is trapped in inner pores. The coal surface was observed by using an atomic force microscope. No observable openings in the pore structure were discerned on the surface before the oxidation, and the structure agrees with a closed pore model. Surface image oxidized in-situ by oxygen for one hour had slight roundness, which led to a supposition of structural change, and changes in the functional group and adsorption species. 7 refs., 5 figs.

  11. FY 1991 report on the results of the development of an entrained bed coal gasification power plant. Part 1. Support study for the development of an entrained bed coal gasification power plant (Dismantling study); 1991 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu (Funryusho sekitan gaska hatsuden plant kaihatsu no shien kenkyu) - Sono 1. Kaitai kenkyu hen

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1992-04-01

    As a support study for the development of an entrained bed coal gasification power plant by a 200 t/d pilot plant, the dismantling study was made for gasifier facilities, desulfurization facilities, dedusting facilities at the existing 40 t/d testing facilities. In the results of the analysis of the specimens sampled from gasifier and peripheral facilities, the corrosion loss of thickness was great in carbon steel/low-alloy steel equipment, and the generation of intergranular corrosion/intergranular crack was recognized in stainless steel equipment. The loss of thickness caused by erosion was also recognized in carrier tubes, etc. As to the high-temperature dry desulfurization system, the damage was totally great, but the effect of taking measures for it was unclear because the loss of thickness by corrosion/abrasion had not been measured regularly. Relating to the high-temperature dry dedusting system, there used to be a lot of troubles from stress corrosion cracking and pitting corrosion, and the best measures for corrosion prevention were taken for each trouble. As to the Al thermal spraying, stabilized thermal treatment, shot-peening, etc., the excellent corrosion prevention effect was recognized on the austenite stainless steel. (NEDO)

  12. Experimental study on steam gasification of coal using molten blast furnace slag as heat carrier for producing hydrogen-enriched syngas

    International Nuclear Information System (INIS)

    Duan, Wenjun; Yu, Qingbo; Wu, Tianwei; Yang, Fan; Qin, Qin

    2016-01-01

    Highlights: • New method for producing HRG by gasification using BFS as heat carrier was proposed. • The continuous experiment of steam gasification in molten BFS was conducted. • The hydrogen-enriched syngas was produced by this method. • The molten BFS waste heat was utilized effectively by steam gasification. • This method could be widely used in steam gasification of different types of coal. - Abstract: The new method for producing hydrogen-enriched syngas (HRG) by steam gasification of coal using molten blast furnace slag (BFS) as heat carrier was established. In order to achieve the HRG production, a gasification system using this method was proposed and constructed. The carbon gasification efficiency (CE), hydrogen yield (YH_2) and cold gasification efficiency (CGE) in the molten slag reactor were measured, and the effects of temperature, S/C (steam to coal) ratio and coal type on the reaction performance were accessed. The results indicated that the preferred temperature was 1350 °C, which ensured the miscibility of coal–steam–slag, the diffusion of reactant in molten BFS as well as recovering waste heat. The optimal S/C ratio was 1.5–2.0 for producing HRG. Under these conditions, the hydrogen fraction was higher than 63% and the gas yield reached to 1.89 Nm"3/kg. The CE and CGE were higher than 96% and 102%, respectively. The YH_2 also reached to 1.20 Nm"3/kg. Meanwhile, different types of coal were successfully gasified in molten BFS reactor for producing HRG. The proposed method enhanced the gasification efficiency of different types of coal, recovered the BFS waste heat effectively, and had important guidance for industrial manufacture.

  13. Low NO sub x heavy fuel combustor concept program. Phase 1A: Combustion technology generation coal gas fuels

    Science.gov (United States)

    Sherlock, T. P.

    1982-01-01

    Combustion tests of two scaled burners using actual coal gas from a 25 ton/day fluidized bed coal gasifier are described. The two combustor configurations studied were a ceramic lined, staged rich/lean burner and an integral, all metal multiannual swirl burner (MASB). The tests were conducted over a range of temperature and pressures representative of current industrial combustion turbine inlet conditions. Tests on the rich lean burner were conducted at three levels of product gas heating values: 104, 197 and 254 btu/scf. Corresponding levels of NOx emissions were 5, 20 and 70 ppmv. Nitrogen was added to the fuel in the form of ammonia, and conversion efficiencies of fuel nitrogen to NOx were on the order of 4 percent to 12 percent, which is somewhat lower than the 14 percent to 18 percent conversion efficiency when src-2 liquid fuel was used. The MASB was tested only on medium btu gas (220 to 270 btu/scf), and produced approximately 80 ppmv NOx at rated engine conditions. Both burners operated similarly on actual coal gas and erbs fuel, and all heating values tested can be successfully burned in current machines.

  14. Development of processes for the utilization of Brazilian coal using nuclear process heat and/or nuclear process steam

    International Nuclear Information System (INIS)

    Bamert, H.; Niessen, H.F.; Walbeck, M.; Wasrzik, U.; Mueller, R.; Schiffers, U.; Strauss, W.

    1980-01-01

    Status of the project: End of the project definition phase and preparation of the planned conceptual phase. Objective of the project: Development of processes for the utilization of nuclear process heat and/or nuclear process steam for the gasification of coal with high ash content, in particular coal from Brazil. Results: With the data of Brazilian coal of high ash content (mine Leao/ 43% ash in the mine-mouth quality, 20% ash after preparation) there have been worked out proposals for the mine planning and for a number of processes. On the basis of these proposals and under consideration of the main data specified by the Brazilian working group there have been choosen two processes and worked out in a conceptual design: 1) pressurized water reactor + LURGI-pressure gasifier/hydrogasification for the production of SNG and 2) high temperature reactor steam gasification for the production of town gas. The economic evaluation showed that the two processes are not substantially different in their cost efficiency and they are economical on a long-term basis. For more specific design work there has been planned the implementation of an experimental programme using the semi-technical plants 'hydrogasification' in Wesseling and 'steam gasification' in Essen as the conceptual phase. (orig.) [de

  15. Steam gasification of coal using a pressurized circulating fluidized bed

    International Nuclear Information System (INIS)

    Werner, K.F.J.

    1989-09-01

    Subject of this investigation is the process engineering of a coal gasification using nuclear heat. A special aspect is the efficiency. To this purpose a new method for calculating the kinetics of hard coal steam gasification in a fluidized bed is presented. It is used for evaluations of gasification kinetics in a large-scale process on the basis of laboratory-scale experiments. The method is verified by experimental data from a large-scale gasifier. The investment costs and the operating costs of the designed process are estimated. (orig.) [de

  16. Numerical simulation of a 200 kW down draft gasifier using acai seed (Euterpe oleracea mart.) as fuel

    Energy Technology Data Exchange (ETDEWEB)

    Itai, Y.; Rocha, H.M.Z. [Universidade Federal do Para (UFPA), Belem, PA (Brazil). Faculdade de Engenharia Mecanica]. E-mails: yuuitai@ufpa.br; hendrick@ufpa.br; Brasil, A.M. [Universidade Federal do Para (UFPA), Belem, PA (Brazil). Faculdade de Engenharia Sanitaria e Ambiental]. E-mail: ambrasil@ufpa.br; Malico, I. [Universidade de Evora (Portugal)]. E-mail: imbm@uevora.pt

    2008-07-01

    In this work a thermochemical equilibrium model for downdraft gasifiers has been proposed. The model was compared to the model developed in Gordon and McBride (1994). The properties such as efficiency of cold gas, LHV and temperature of an Amazonian biomass Euterpe olearacea Mart. was simulated. The numerical simulations aimed the maximization of H{sub 2} and CH{sub 4} in a gasification process. The model simulated numerically the influence of the gasifying relative fuel/air ratio and the biomass moisture content on the syngas composition. Two values of moisture content 33% and 37.5% were suggested for the gasification of acai seed for the maximization of the H{sub 2} and CH{sub 4} concentrations in a range of the equivalence ratio, {phi}, between 2.3 and 4. The results also showed that to achieve the maximization of CH{sub 4} with {phi} = 4 the reaction temperature drops in average of 35.44%. (author)

  17. Design of structure and simulation of the three-zone gasifier of dense layer of the inverted process

    Science.gov (United States)

    Zagrutdinov, R. Sh; Negutorov, V. N.; Maliykhin, D. G.; Nikishanin, M. S.; Senachin, P. K.

    2017-11-01

    Experts of LLC “New Energy Technologies” have developed gasifiers designs, with the implementation of the three-zone gasification method, which satisfy the following conditions: 1) the generated gas must be free from tar, soot and hydrocarbons, with a given ratio of CO/H2; 2) to use as the fuel source a wide range of low-grade low-value solid fuels, including biomass and various kinds of carbonaceous wastes; 3) have high reliability in operation, do not require qualified operating personnel, be relatively inexpensive to produce and use steam-air blowing instead of expensive steam-oxygen one; 4) the line of standard sizes should be sufficiently wide (with a single unit capacity of fuel from 1 to 50-70 MW). Two models of gas generators of the inverted gasification process with three combustion zones operating under pressure have been adopted for design: 1) gas generator with a remote combustion chamber type GOP-VKS (two-block version) and 2) a gas generator with a common combustion chamber of the GOP-OK type (single-block version), which is an almost ideal model for increasing the unit capacity. There have been worked out various schemes for the preparation of briquettes from practically the entire spectrum of low-grade fuel: high-ash and high-moisture coals, peat and biomass, including all types of waste - solid household waste, crop, livestock, poultry, etc. In the gas generators there are gasified the cylindrical briquettes with a diameter of 20-25 mm and a length of 25-35 mm. There have been developed a mathematical model and computer code for numerical simulation of synthesis gas generation processes in a gasifier of a dense layer of inverted process during a steam-air blast, including: continuity equations for the 8 gas phase components and for the solid phase; the equation of the heat balance for the entire heterogeneous system; the Darcy law equation (for porous media); equation of state for 8 components of the gas phase; equations for the rates of 3 gas

  18. Gasification of ‘Loose’ Groundnut Shells in a Throathless Downdraft Gasifier

    Directory of Open Access Journals (Sweden)

    Aondoyila Kuhe

    2015-07-01

    Full Text Available In this paper, gasification potential of biomass residue was investigated using a laboratory scale throatless downdraft gasifier. Experimental results of groundnut shell was gasified in the throatless downdraft gasifier to produce a clean gas with a calorific value of around 5.92 MJ/Nm3 and a combustible fraction of 45% v/v. Low moisture (8.6% and ash content (3.19% are the main advantages of groundnut shells for gasification. It is suggested that gasification of shell waste products is a clean energy alternative to fossil fuels. The product gas can be used efficiently for heating and possible usage in internal combustion engines.

  19. Gasification of ‘Loose' Groundnut Shells in a Throathless Downdraft Gasifier

    OpenAIRE

    Kuhe, Aondoyila; Aliyu, Samuel Jacob

    2015-01-01

    In this paper, gasification potential of biomass residue was investigated using a laboratory scale throatless downdraft gasifier. Experimental results of groundnut shell was gasified in the throatless downdraft gasifier to produce a clean gas with a calorific value of around 5.92 MJ/Nm3 and a combustible fraction of 45% v/v. Low moisture (8.6%) and ash content (3.19%) are the main advantages of groundnut shells for gasification. It is suggested that gasification of shell waste products is a ...

  20. New coal

    Energy Technology Data Exchange (ETDEWEB)

    1979-07-01

    Specially dedicated to coal, this edition comprises a series of articles of general interest dealing with the position of the French coalmining industry (interview with M.P. Gardent), the coal market in France, the work of CERCHAR, etc. New techniques, in-situ gasification of deep coal, gasification of coal by nuclear methods, the conversion of coal into petrol, the Emile Huchet power plant of Houilleres du Bassin de Lorraine, etc., are dealt with.

  1. Coal upgrading

    Energy Technology Data Exchange (ETDEWEB)

    Nunes, S. [IEA Clean Coal Centre, London (United Kingdom)

    2009-10-15

    This report examines current technologies and those likely to be used to produce cleaner coal and coal products, principally for use in power generation and metallurgical applications. Consideration is also given to coal production in the leading coal producing countries, both with developed and developing industries. A range of technologies are considered. These include the coal-based liquid fuel called coal water mixture (CWM) that may compete with diesel, the production of ultra-clean coal (UCC) and coal liquefaction which competes with oil and its products. Technologies for upgrading coal are considered, especially for low rank coals (LRC), since these have the potential to fill the gap generated by the increasing demand for coal that cannot be met by higher quality coals. Potential advantages and downsides of coal upgrading are outlined. Taking into account the environmental benefits of reduced pollution achieved through cleaner coal and reduced transport costs, as well as other positive aspects such as a predictable product leading to better boiler design, the advantages appear to be significant. The drying of low rank coals improves the energy productively released during combustion and may also be used as an adjunct or as part of other coal processing procedures. Coal washing technologies vary in different countries and the implications of this are outlined. Dry separation technologies, such as dry jigging and electrostatic separation, are also described. The demonstration of new technologies is key to their further development and demonstrations of various clean coal technologies are considered. A number of approaches to briquetting and pelletising are available and their use varies from country to country. Finally, developments in upgrading low rank coals are described in the leading coal producing countries. This is an area that is developing rapidly and in which there are significant corporate and state players. 81 refs., 32 figs., 3 tabs.

  2. Techno-Economic Analysis of Integration of Low-Temperature Geothermal Resources for Coal-Fired Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    Bearden, Mark D.; Davidson, Casie L.; Horner, Jacob A.; Heldebrant, David J.; Freeman, Charles J.

    2016-05-11

    Presented here are the results of a techno-economic (TEA) study of the potential for coupling low-grade geothermal resources to boost the electrical output from coal-fired power plants. This study includes identification of candidate 500 MW subcritical coal-fired power plants in the continental United States, followed by down-selection and characterization of the North Valmy generating station, a Nevada coal-fired plant. Based on site and plant characteristics, ASPEN Plus models were designed to evaluate options to integrate geothermal resources directly into existing processes at North Valmy. Energy outputs and capital costing are presented for numerous hybrid strategies, including integration with Organic Rankine Cycles (ORCs), which currently represent the primary technology for baseload geothermal power generation.

  3. New coal-based energy systems

    International Nuclear Information System (INIS)

    Barnert, H.

    1986-01-01

    Conversion of coal into liquid fuels or into coal gas is considered and the use of high temperature nuclear reactors whose waste heat can be used for remote (district) heating mentioned. The use of high temperature reactors as energy source for coal gasification is also examined and, finally, the extraction of heat from combined coal, steel and high temperature nuclear reactors is suggested. (G.M.E.)

  4. Ultra-High Temperature Distributed Wireless Sensors

    Energy Technology Data Exchange (ETDEWEB)

    May, Russell; Rumpf, Raymond; Coggin, John; Davis, Williams; Yang, Taeyoung; O' Donnell, Alan; Bresnahan, Peter

    2013-03-31

    Research was conducted towards the development of a passive wireless sensor for measurement of temperature in coal gasifiers and coal-fired boiler plants. Approaches investigated included metamaterial sensors based on guided mode resonance filters, and temperature-sensitive antennas that modulate the frequency of incident radio waves as they are re-radiated by the antenna. In the guided mode resonant filter metamaterial approach, temperature is encoded as changes in the sharpness of the filter response, which changes with temperature because the dielectric loss of the guided mode resonance filter is temperature-dependent. In the mechanically modulated antenna approach, the resonant frequency of a vibrating cantilever beam attached to the antenna changes with temperature. The vibration of the beam perturbs the electrical impedance of the antenna, so that incident radio waves are phase modulated at a frequency equal to the resonant frequency of the vibrating beam. Since the beam resonant frequency depends on temperature, a Doppler radar can be used to remotely measure the temperature of the antenna. Laboratory testing of the guided mode resonance filter failed to produce the spectral response predicted by simulations. It was concluded that the spectral response was dominated by spectral reflections of radio waves incident on the filter. Laboratory testing of the mechanically modulated antenna demonstrated that the device frequency shifted incident radio waves, and that the frequency of the re-radiated waves varied linearly with temperature. Radio wave propagation tests in the convection pass of a small research boiler plant identified a spectral window between 10 and 13 GHz for low loss propagation of radio waves in the interior of the boiler.

  5. Japan's New Sunshine Project. 1994 annual summary of coal liquefaction and gasification

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-08-01

    This paper summarizes the report for fiscal 1994 on research and development related to coal liquefaction and gasification. In the research and development of coal liquefaction technologies, reports were given on research of liquefaction characteristics of different coals and liquefaction process thereof, and on research of catalysts for the coal liquefaction. In the research and development of coal gasification technologies, reports were given on fundamental studies on gasification characteristics of different coals. In the research and development of liquefaction technologies for bituminous coal, reports were given on design, construction and operation of a bituminous coal liquefaction pilot plant with a capacity of 150 t/d, and the operation supporting studies on the pilot plant. In the fundamental research on the coal liquefaction process, reports were given on refining technologies and utilization of the refined materials, and studies on environment preservation in applying the coal liquefaction technologies. In the research on hydrogen manufacturing technologies by using the fundamental coal technology, reports were given on design, construction and operational studies of a pilot plant. In the research and development of the coal gasification technologies, reports were given on development of a jet-flow gasified coal electric power plant, selection of coals, and development of a data processing system. (NEDO)

  6. Japan's New Sunshine Project. 1994 annual summary of coal liquefaction and gasification

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-08-01

    This paper summarizes the report for fiscal 1994 on research and development related to coal liquefaction and gasification. In the research and development of coal liquefaction technologies, reports were given on research of liquefaction characteristics of different coals and liquefaction process thereof, and on research of catalysts for the coal liquefaction. In the research and development of coal gasification technologies, reports were given on fundamental studies on gasification characteristics of different coals. In the research and development of liquefaction technologies for bituminous coal, reports were given on design, construction and operation of a bituminous coal liquefaction pilot plant with a capacity of 150 t/d, and the operation supporting studies on the pilot plant. In the fundamental research on the coal liquefaction process, reports were given on refining technologies and utilization of the refined materials, and studies on environment preservation in applying the coal liquefaction technologies. In the research on hydrogen manufacturing technologies by using the fundamental coal technology, reports were given on design, construction and operational studies of a pilot plant. In the research and development of the coal gasification technologies, reports were given on development of a jet-flow gasified coal electric power plant, selection of coals, and development of a data processing system. (NEDO)

  7. Development of a high-performance, coal-fired power generating system with a pyrolysis gas and char-fired high-temperature furnace

    International Nuclear Information System (INIS)

    Shenker, J.

    1995-01-01

    A high-performance power system (HIPPS) is being developed. This system is a coal-fired, combined-cycle plant that will have an efficiency of at least 47 percent, based on the higher heating value of the fuel. The original emissions goal of the project was for NOx and SOx to each be below 0.15 lb/MMBtu. In the Phase 2 RFP this emissions goal was reduced to 0.06 lb/MMBtu. The ultimate goal of HIPPS is to have an all-coal-fueled system, but initial versions of the system are allowed up to 35 percent heat input from natural gas. Foster Wheeler Development Corporation is currently leading a team effort with AlliedSignal, Bechtel, Foster Wheeler Energy Corporation, Research-Cottrell, TRW and Westinghouse. Previous work on the project was also done by General Electric. The HIPPS plant will use a high-Temperature Advanced Furnace (HITAF) to achieve combined-cycle operation with coal as the primary fuel. The HITAF is an atmospheric-pressure, pulverized-fuel-fired boiler/air heater. The HITAF is used to heat air for the gas turbine and also to transfer heat to the steam cycle. its design and functions are very similar to conventional PC boilers. Some important differences, however, arise from the requirements of the combined cycle operation

  8. Development of a high-performance, coal-fired power generating system with a pyrolysis gas and char-fired high-temperature furnace

    Energy Technology Data Exchange (ETDEWEB)

    Shenker, J.

    1995-11-01

    A high-performance power system (HIPPS) is being developed. This system is a coal-fired, combined-cycle plant that will have an efficiency of at least 47 percent, based on the higher heating value of the fuel. The original emissions goal of the project was for NOx and SOx to each be below 0.15 lb/MMBtu. In the Phase 2 RFP this emissions goal was reduced to 0.06 lb/MMBtu. The ultimate goal of HIPPS is to have an all-coal-fueled system, but initial versions of the system are allowed up to 35 percent heat input from natural gas. Foster Wheeler Development Corporation is currently leading a team effort with AlliedSignal, Bechtel, Foster Wheeler Energy Corporation, Research-Cottrell, TRW and Westinghouse. Previous work on the project was also done by General Electric. The HIPPS plant will use a high-Temperature Advanced Furnace (HITAF) to achieve combined-cycle operation with coal as the primary fuel. The HITAF is an atmospheric-pressure, pulverized-fuel-fired boiler/air heater. The HITAF is used to heat air for the gas turbine and also to transfer heat to the steam cycle. its design and functions are very similar to conventional PC boilers. Some important differences, however, arise from the requirements of the combined cycle operation.

  9. Coal-92

    International Nuclear Information System (INIS)

    Hillring, B.; Sparre, C.

    1992-11-01

    Swedish consumption of coal and coke during 1991 and trends in technology, environment and market aspects of coal use are reported. Steam coal use in the heating sector was unchanged from 1991, 1.2 Mtons. Reduced consumption in smaller district heating units (due to conversion to biofuels and gas) was compensated by increased use for power generation in cogeneration plants. Coal consumption in industry fell 0.10 Mton to 0.84 Mton due to lower production in one industry branch. Import of steam coal was 1.1 Mton (down 0.5 Mton from 1990) since new rules for strategic reserves allowed a reduction of stocks. During the last five years stocks have been reduced by 2 Mtons. Import of metallurgical coal was 1.6 Mton, unchanged from 1990. The report also gives statistics for the coal using plants in Sweden, on coal R and D, and on emission laws for coal firing. (9 tabs., 2 figs.)

  10. Thermodynamic modeling of small scale biomass gasifiers: Development and assessment of the ''Multi-Box'' approach.

    Science.gov (United States)

    Vakalis, Stergios; Patuzzi, Francesco; Baratieri, Marco

    2016-04-01

    Modeling can be a powerful tool for designing and optimizing gasification systems. Modeling applications for small scale/fixed bed biomass gasifiers have been interesting due to their increased commercial practices. Fixed bed gasifiers are characterized by a wide range of operational conditions and are multi-zoned processes. The reactants are distributed in different phases and the products from each zone influence the following process steps and thus the composition of the final products. The present study aims to improve the conventional 'Black-Box' thermodynamic modeling by means of developing multiple intermediate 'boxes' that calculate two phase (solid-vapor) equilibriums in small scale gasifiers. Therefore the model is named ''Multi-Box''. Experimental data from a small scale gasifier have been used for the validation of the model. The returned results are significantly closer with the actual case study measurements in comparison to single-stage thermodynamic modeling. Copyright © 2016 Elsevier Ltd. All rights reserved.

  11. The coal-fired gas turbine locomotive - A new look

    Science.gov (United States)

    Liddle, S. G.; Bonzo, B. B.; Purohit, G. P.

    1983-01-01

    Advances in turbomachine technology and novel methods of coal combustion may have made possible the development of a competitive coal fired gas turbine locomotive engine. Of the combustor, thermodynamic cycle, and turbine combinations presently assessed, an external combustion closed cycle regenerative gas turbine with a fluidized bed coal combustor is judged to be the best suited for locomotive requirements. Some merit is also discerned in external combustion open cycle regenerative systems and internal combustion open cycle regenerative gas turbine systems employing a coal gasifier. The choice of an open or closed cycle depends on the selection of a working fluid and the relative advantages of loop pressurization, with air being the most attractive closed cycle working fluid on the basis of cost.

  12. Modelling NO[sub x] formation in coal particle combustion at high temperature: an investigation of the devolatilisation kinetic factors

    Energy Technology Data Exchange (ETDEWEB)

    Jones, J.M.; Patterson, P.M.; Pourkashanian, M.; Williams, A.; Arenillas, A.; Rubiera, F.; Pis, J.J. (University of Leeds, Leeds (United Kingdom). Dept. of Fuel and Energy)

    1999-08-01

    Coal combustion computational fluid dynamic (CFD) models are a powerful predictive tool in combustion research. In existing coal combustion CFD models, the process is described by three kinetic rates: coal devolatilizaton, volatile combustion and char combustion. A general, representative devolatilisation rate for coal is a matter of some contention, and measured rates depend upon the type of experimental system employed in their determination. Thus the reported rates vary considerably, causing difficulties in the choice of rate expression for CFD modelling applications. In this investigation, a laminar flow CFD model of a drop-tube furnace was used to assess the influence of global devolatilisation rates on overall combustion behaviour, and in particular, NOx emissions. The rates chosen include some of the common expressions employed by researchers in the field. Analysis, and comparison of the modelling results with those of the experimental indicated that a single-step devolatilisation rate can give satisfactory profiles. This rate can be calculated from the tar release rate using a network model such as FG-DVC (functional group, depolymerisation, vaporisation and cross-linking) together with the nitrogen partitioning between gas and char during pyrolysis. The use of these single-step models result in good predictions of NOx, and the inclusion of soot/NOx interactions can improve the mode significantly to give an excellent agreement with experimental results. 2 refs., 4 figs., 3 tabs.

  13. Comments on "Proposal for a Regenerative High-Temperature Process for Coal Gas Cleanup with Calcined Limestone"

    Czech Academy of Sciences Publication Activity Database

    Hartman, Miloslav; Trnka, Otakar

    2002-01-01

    Roč. 41, č. 24 (2002), s. 6207-6208 ISSN 0888-5885 R&D Projects: GA ČR GA203/98/0101; GA AV ČR IAA4072711 Keywords : H2S removal * coal gas * limestone Subject RIV: CI - Industrial Chemistry, Chemical Engineering Impact factor: 1.247, year: 2002

  14. Radiation-thermal processes of conversion in the coals

    International Nuclear Information System (INIS)

    Mustafaev, I.I.

    2002-01-01

    effect in the generation of active hydrocarbons radicals from fuel oil, which play active role in the conversion of organic coal mass to the liquid and gas products. Under the optimal condition ( T=450 degrees centigrade, P=0,1 MPa, τ=20-25 minutes, (Rh/L)=3/1), up to 58% of the cleaned Yeni koy lignites converted to liquid and gaseous products. The fraction of liquid products of Co-pyrolysis of coals with oil fraction at optimal condition is determined. It is obvious that because of the destruction effect of the accelerated electron beam up to 19,2% liquid products are light fractions Tb 0 C. In these conditions, more than 55% sulphur content of the lignites is separated in the form of H 2 S and COS. b)Gasification: The radiation-thermal gasification reactions of various types of carbon (graphite, active coal and semi coke) with H 2 0 and CO 2 have been studied. The radiation effects are essential at the temperatures lower 500 degrees centigrade. It is connected to reactions of decomposition of gasified agents (H 2 O, CO 2 ) and intermediate products of their decomposition (OH, CO 2 * and other). Studies have been made of the formation of H 2 and CO at temperatures between 20 and 700 degrees centigrade on reacting graphite, activated carbon and semi coke with steam and carbon dioxide, respectively, in the presence of gamma radiation. The highest rates of H 2 and CO formation were observed on the gasification of semi coke. Investigation has been made of the temperature of semi coke production from lignite and also of the effect of preirradiation dose on the rate of CO formation in the semi coke/CO 2 system. An increase in the semi coke production temperature from 500 to 700 degrees centigrade reduced its reactivity with carbon dioxide by a factor of 1.4. Preirradiation of the semi coke with 200 kJ/kg decrease the reactivity by a factor of 2.8. A discussion is given of the mechanism of the effect of gamma-radiation on the gasification processes of different carbons in

  15. Air gasification of agricultural waste in a fluidized bed gasifier: hydrogen production performance

    Energy Technology Data Exchange (ETDEWEB)

    Wan Ab Karim Ghani, W. A.; Moghadam, R. A.; Mohd Salleh, M. A. [Universiti Putra Malaysia, 43400 Serdang, Selangor (Malaysia); Alias, A. B. [Chemical Engineering, Universiti Teknologi MARA Malaysia, 54500 Shah Alam, Selangor (Malaysia)

    2009-07-01

    Recently, hydrogen production from biomass has become an attractive technology for power generation. The main objective pursued in this work is to investigate the hydrogen production potential from agricultural wastes (coconut coir and palm kernel shell) by applying the air gasification technique. An experimental study was conducted using a bench-scale fluidized bed gasifier with 60 mm diameter and 425 mm height. During the experiments, the fuel properties and the effects of operating parameters such as gasification temperatures (700 to 900 {sup o}C), fluidization ratio (2 to 3.33 m/s), static bed height (10 to 30 mm) and equivalence ratio (0.16 to 0.46) were studied. It was concluded that substantial amounts of hydrogen gas (up to 67 mol%) could be produced utilizing agricultural residues such as coconut and palm kernel shell by applying this fluidization technique. For both samples, the rise of temperature till 900 {sup o}C favored further hydrocarbon reactions and allowed an increase of almost 67 mol% in the release of hydrogen. However, other parameters such as fluidising velocity and feed load showed only minor effects on hydrogen yield. In conclusion, agricultural waste can be assumed as an alternative renewable energy source to the fossil fuels, and the environmental pollution originating from the disposal of agricultural residues can be partially reduced. (author)

  16. Air Gasification of Agricultural Waste in a Fluidized Bed Gasifier: Hydrogen Production Performance

    Directory of Open Access Journals (Sweden)

    A. B. Alias

    2009-05-01

    Full Text Available Recently, hydrogen production from biomass has become an attractive technology for power generation. The main objective pursued in this work is to investigate the hydrogen production potential from agricultural wastes (coconut coir and palm kernel shell by applying the air gasification technique. An experimental study was conducted using a bench-scale fluidized bed gasifier with 60 mm diameter and 425 mm height. During the experiments, the fuel properties and the effects of operating parameters such as gasification temperatures (700 to 900°C, fluidization ratio (2 to 3.33 m/s, static bed height (10 to 30 mm and equivalence ratio (0.16 to 0.46 were studied. It was concluded that substantial amounts of hydrogen gas (up to 67 mol% could be produced utilizing agricultural residues such as coconut and palm kernel shell by applying this fluidization technique. For both samples, the rise of temperature till 900°C favored further hydrocarbon reactions and allowed an increase of almost 67 mol% in the release of hydrogen. However, other parameters such as fluidizing velocity and feed load showed only minor effects on hydrogen yield. In conclusion, agricultural waste can be assumed as an alternative renewable energy source to the fossil fuels, and the environmental pollution originating from the disposal of agricultural residues can be partially reduced.

  17. Gasification of municipal solid waste in a downdraft gasifier: Analysis of tar formation

    Directory of Open Access Journals (Sweden)

    Tabitha Geoffrey Etutu

    2016-04-01

    Full Text Available In this study, municipal solid waste (MSW from a dumpsite was converted into refuse derived fuel (RDF and used as feedstock for an air-blown gasification process. The gasification process was conducted in a 10 kg.hr -1 downdraft gasifier at different air flow rates of 300, 350, 400, 450 and 550 NL.min1 at atmospheric pressure in order to investigate the quantity and quality of tar formed. It was shown that the increase in the air flow rate from 300 NL.min1 to 550 NL.min1 led to an increase in the oxidation temperature from 719°C to 870°C and an increase in the reduction temperature from 585°C to 750°C, respectively. Tar was reduced from 15 g.Nm3 to 4.7 g.Nm3 respectively. Heavy tar compounds (>C17 e.g. pyrene and phenathrene, decreased with the increase in the light tar compounds (

  18. Status of health and environmental research relative to coal gasification 1976 to the present

    Energy Technology Data Exchange (ETDEWEB)

    Wilzbach, K.E.; Reilly, C.A. Jr. (comps.)

    1982-10-01

    Health and environmental research relative to coal gasification conducted by Argonne National Laboratory, the Inhalation Toxicology Research Institute, and Oak Ridge National Laboratory under DOE sponsorship is summarized. The studies have focused on the chemical and toxicological characterization of materials from a range of process streams in five bench-scale, pilot-plant and industrial gasifiers. They also address ecological effects, industrial hygiene, environmental control technology performance, and risk assessment. Following an overview of coal gasification technology and related environmental concerns, integrated summaries of the studies and results in each area are presented and conclusions are drawn. Needed health and environmental research relative to coal gasification is identified.

  19. Performance and emission reduction potential of micro-gasifier improved through better design

    Directory of Open Access Journals (Sweden)

    Kamil Dino Adem

    2017-01-01

    Full Text Available Biomass gasification is getting popular for household cooking application in most developing countries including Ethiopia. The preference for biomass gasification is due to the generation of less CO (Carbon Monoxide and PM (Particulate Matter in comparison with other biomass cookstoves. Our study showed the improvement in thermal efficiency and emission reduction potential of micro-gasifier. A prototype micro-gasifier was built and tested using the water boiling test protocol. The test results gave a thermal efficiency of 39.6% and a specific fuel consumption of 57 g of fuel/ liter of water. With regard to indoor air pollution, the maximum CO & PM registered were 12.5 ppm and 1.85 mg/m3, respectively. Using clean development mechanism (CDM methodology, the estimated emission reduction potential of the micro-gasifier is 1.30 tCO2 per micro-gasifier per year. Generally, the micro-gasifier has better performance compared to the previous designs proposed by other researchers. Thus, disseminating our micro-gasifier at a larger scale in developing countries such as Ethiopia will be beneficial in reducing deforestation and emission that will be brought about by using open-fire stoves and thus, helps to obtain carbon credit.

  20. Operation of a steam hydro-gasifier in a fluidized bed reactor

    OpenAIRE

    Park, Chan Seung; Norbeck, Joseph N.

    2008-01-01

    Carbonaceous material, which can comprise municipal waste, biomass, wood, coal, or a natural or synthetic polymer, is converted to a stream of methane and carbon monoxide rich gas by heating the carbonaceous material in a fluidized bed reactor using hydrogen, as fluidizing medium, and using steam, under reducing conditions at a temperature and pressure sufficient to generate a stream of methane and carbon monoxide rich gas but at a temperature low enough and/or at a pressure high enough to en...

  1. Coal 1992

    Energy Technology Data Exchange (ETDEWEB)

    1992-01-01

    ACR's Coal 1992, the successor to the ACR Coal Marketing Manual, contains a comprehensive set of data on many aspects of the Australian coal industry for several years leading up to 1992. Tables and text give details of coal production and consumption in New South Wales, Queensland and other states. Statistics of the Australian export industry are complemented by those of South Africa, USA, New Zealand, Canada, Indonesia, China, Colombia, Poland and ex-USSR. Also listed are prices of Australian coking and non-coking coal, Australian coal stocks (and those of other major countries), loading port capacities, freight rates and coal quality requirements (analysis of coals by brand and supplier). A listing of Australian coal exporting companies is provided. A description of the spot Coal Screen Dealing System is given. World hard coal imports are listed by country and coal imports by major Asian countries tabulated. A forecast of demand by coal type and country up to the year 2000 is included.

  2. Coal pump

    Science.gov (United States)

    Bonin, John H.; Meyer, John W.; Daniel, Jr., Arnold D.

    1983-01-01

    A device for pressurizing pulverized coal and circulating a carrier gas is disclosed. This device has utility in a coal gasification process and eliminates the need for a separate collection hopper and eliminates the separate compressor.

  3. Potentials of Selected Malaysian Biomasses as Co-Gasification Fuels with Oil Palm Fronds in a Fixed-Bed Downdraft Gasifier

    Directory of Open Access Journals (Sweden)

    Moni Mohamad Nazmi Zaidi

    2014-07-01

    Full Text Available Oil palm frond (OPF has been successfully gasified to produce syngas and has since deemed as a potential source of biomass fuel in Malaysia. However, if OPF is to be utilized as a main fuel for industrial-scale firing/gasification plant, interruption in fuel supply may occur due to numerous reasons, for instance inefficient fuel processing and ineffective transportation. A secondary supporting solid fuel is therefore necessary as a partial component to the main fuel in such cases, where the secondary fuel is combusted with the main fuel to adhere to main fuel shortage. Gasification of two fuels together, known as co-gasification, is practiced worldwide, some in industrial scale. However, current practice utilizes biomass fuel as the secondary fuel to coal in co-gasification. This investigation explores into the feasibility of co-gasifying two biomass fuels together to produce syngas. OPF was chosen as the primary fuel and a selection of Malaysian biomasses were studied to discover their compatibility with OPF in co-gasification. Biomass selection was made using score-and-rank method and their selection criteria are concisely discussed.

  4. Novel bimetallic dispersed catalysts for temperature-programmed coal liquefaction. Technical progress report, October 1995--December 1995

    Energy Technology Data Exchange (ETDEWEB)

    Song, C.; Cooke, W.S.; Schmidt, E.; Schobert, H.H.

    1996-02-01

    Coal liquefaction involves cleavage of methylene, dimethylene and ether bridges connecting polycyclic aromatic units and the reactions of various oxygen functional groups. Here in this quarterly, we report on the catalytic effects of several molybdenum-, cobalt-, and iron-containing compounds in the reactions of dibenzothiophene (DBT) with hydrogen under conditions related to coal liquefaction. The catalytic effects of several molybdenum-, cobalt-, and iron-containing compounds have been examined in the hydrogenation and hydrodesulfurization reactions of dibenzothiophene (DBT) under conditions related to coal liquefaction. The metal compounds are candidate catalyst precursors for direct coal liquefaction. The reactions were carried out in batch microautoclave reactors at 400{degrees}C for 30 minutes with 6.9 MPa (cold) hydrogen pressure, and tridecane solvent. A metal loading of 0.5 mol% resulted in low conversion and only hydrogenation. Addition of sulfur in 4:1 molar ratio led only to a minor increase in conversion and hydrodesulfurization. The use of a higher boiling solvent (octadecane vs. tridecane) was beneficial in providing increased conversion, hydrodesulfurization, and hydrogenation. An increase in metal compound loading to 36.2 mol% led to a dramatic increase in conversion, hydrodesulfurization, and hydrocracking. Molybdenum hexacarbonyl at 36 mol% loading, with added sulfur at 6:1 ratio and octadecane solvent, gave 100% conversion of dibenzothiophene to other products with 100% hydrodesulfurization. Ammonium tetrathiomolybdate and molybdenum(III) chloride are less active under similar conditions. A cobalt-molybdenum thiocubane complex gave unexpectedly low conversions. Iron and cobalt carbonyls also provided very low conversions, even with added sulfur.

  5. Novel bimetallic dispersed catalysts for temperature-programmed coal liquefaction. Technical progress report, October--December 1993

    Energy Technology Data Exchange (ETDEWEB)

    Schmidt, E.; Kirby, S.; Song, Chunshan; Schobert, H.H.

    1994-04-01

    Development of new catalysts is a promising approach to more, efficient coal liquefaction. It has been recognized that dispersed catalysts can be superior to supported catalysts for primary liquefaction of coals, because the control of initial coal dissolution or depolymerization requires infinite contact between the catalyst and coal. The primary objective of this research is to explore the potential of bimetallic dispersed catalysts from heterometallic molecular precursors in their use in model compound liquefaction reactions. This quarterly report describes the use of three precursors in model compound reactions. The first catalyst is a heterometallic complex consisting of two transition metals, Mo and Ni, and sulfur in a single molecule. The second is a thiocubane type complex consisting of cobalt, molybdenum and sulfur. The third is a thiocubane type cluster consisting of iron and sulfur and the fourth, the pure inorganic salt ammonium tetrathiomolybdate (ATM). It was found that the structure and the ligands in the model complexes affect the activity of the resulting catalyst significantly. The optimum reaction at a pressure of 6.9 MPa hydrogen gas varied for different catalysts. The bimetallic catalysts generated in situ from the organometallic precursor are more active than monometallic catalysts like ATTM and the thiocubane type cluster Fe{sub 4}. Main products are hydrogenated phenanthrene derivatives, like DBP, THP, sym-OHP, cis- and trans-unsym-OHP with minor isomerization products such as sym-OHA. Our results indicate that other transition metal and ligand combinations in the organometallic precursors and the use of another model compound could result in substantially higher conversion activity.

  6. Clean Coal Day '94 Hokkaido International Seminar; Clean coal day '94 Hokkaido kokusai seminar

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1994-06-01

    The lectures given at the seminar were 1) Coal energy be friendly toward the earth, 2) Clean coal technology in the United Kingdom, and 3) How clean coal should be in Australia. In lecture 1), remarks are made on the importance of coal and its future, coal that protects forest, whether coal is a dirty fuel, coal combustion tests started relative to environmental pollution, acid rain in China and coal combustion, briquets effective in energy conservation, etc. In lecture 2), remarks are made on the importance of coal utilization in the United Kingdom, current state of coal utilization in power generation, problems related to gasification furnaces, problems related to combustors, problems related to high-temperature gas cleaning, function of cleaning filters, advantages of high-temperature gas treatment, actualities of gas combustors, studies of gas combustors, etc. In lecture 3), remarks are made on Australia's coal situation, problems related to clean coal technology, problems related to coal preparation technology, potentialities of Australian brown coal, coal utilization in power generation, need of new technology development, current state of coal utilization in Australia, coal utilization in metal-making industry, international cooperation on technology, etc. (NEDO)

  7. Clean Coal Day '94 Hokkaido International Seminar; Clean coal day '94 Hokkaido kokusai seminar

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1994-06-01

    The lectures given at the seminar were 1) Coal energy be friendly toward the earth, 2) Clean coal technology in the United Kingdom, and 3) How clean coal should be in Australia. In lecture 1), remarks are made on the importance of coal and its future, coal that protects forest, whether coal is a dirty fuel, coal combustion tests started relative to environmental pollution, acid rain in China and coal combustion, briquets effective in energy conservation, etc. In lecture 2), remarks are made on the importance of coal utilization in the United Kingdom, current state of coal utilization in power generation, problems related to gasification furnaces, problems related to combustors, problems related to high-temperature gas cleaning, function of cleaning filters, advantages of high-temperature gas treatment, actualities of gas combustors, studies of gas combustors, etc. In lecture 3), remarks are made on Australia's coal situation, problems related to clean coal technology, problems related to coal preparation technology, potentialities of Australian brown coal, coal utilization in power generation, need of new technology development, current state of coal utilization in Australia, coal utilization in metal-making industry, international cooperation on technology, etc. (NEDO)

  8. Thermal expansion of slag and fly ash from coal gasification in IGCC power plant

    Energy Technology Data Exchange (ETDEWEB)

    M. Aineto; A. Acosta; J.M.A. Rincon; M. Romero [University of Castilla La Mancha, Ciudad Real (Spain). Laboratory of Applied Mineralogy

    2006-11-15

    Integrated gasification in combined cycle (IGCC) is an electrical power generation system which is characterized to be a clean coal technology different than conventional process in combustible treatment. IGCC process gives rise to inorganic solid wastes in the form of vitreous slag and fly ashes with singular thermal properties. The gasification of the fuel takes place at high temperature and pressure in reducing atmosphere. Under that conditions, gases such as H{sub 2}, N{sub 2} or CO, which are the main components of the gas mixture in the gasifier, show a high solubility in the melt and during the cooling remain enclosed in the vitreous slag. When these wastes are afterward thermal treated in oxidizing conditions, two phenomena occur. The development of a crystalline phase by devitrification of the glassy matrix and the releasing of the enclosed gas, which starts at temperatures nearly to the softening point. At higher temperatures the bubbles with increasing kinetic energy tend to ascend with difficulty through the viscous liquid phase and promotes an expansive reaction, giving rise to a foam glass-ceramic product. This paper has been focused on the study of thermal expansion in slag and fly ash samples from the ELCOGAS IGCC power plant located in Puertollano (Spain). 18 refs., 11 figs., 1 tab.

  9. The effect of particle size of comminuted bituminous coal on low-temperature sorption of nitrogen and room-temperature sorption of carbon dioxide

    Energy Technology Data Exchange (ETDEWEB)

    Cygankiewicz, J.; Dudzinska, A.; Zyla, M.

    2006-11-15

    Sorption isotherms of N2 and CO{sub 2} were determined at 77.5 and 293 K, respectively, on 65-85% C bituminous coals (type 32) in relation to particle size (0.063-0.075, 0.075-0.125, 0.1250.25, and 0.25-0.355 mm), volatiles, and origin. N2 sorbed only on the external surface, at best on the 0.063-0.075 mm grade (1.18-3.53 m{sup 2}/g in specific surface). CO{sub 2} penetrated very easily into the micro and submicro porous structure (so that it could displace other gases, e.g. CH4 and thus enabled the micropore volume and the specific surface of the coals to be determined. The porous structure was as accessible to CO{sub 2} as it was to H{sub 2}O and MeOH.

  10. Effect of Gas Recycling on the Performance of a Moving Bed Temperature-Swing (MBTSA Process for CO2 Capture in a Coal Fired Power Plant Context

    Directory of Open Access Journals (Sweden)

    Giorgia Mondino

    2017-05-01

    Full Text Available A mathematical model of a continuous moving-bed temperature-swing adsorption (MBTSA process for post-combustion CO2 capture in a coal-fired power plant context has been developed. Process simulations have been done using single component isotherms and measured gas diffusion parameters of an activated carbon adsorbent. While a simple process configuration with no gas re-circulation gives quite low capture rate and CO2 purity, 86% and 65%, respectively, more advanced process configurations where some of the captured gas is recirculated to the incoming flue gas drastically increase both the capture rate and CO2 purity, the best configuration reaching capture rate of 86% and CO2 purity of 98%. Further improvements can be achieved by using adsorbents with higher CO2/N2 selectivity and/or higher temperature of the regeneration section.

  11. Effect of H/C ratio on coal ignition

    Energy Technology Data Exchange (ETDEWEB)

    Furimsky, E.

    1988-09-01

    The Cahn balance technique was found to be suitable for estimating ignition temperature and its dependence on the H/C ratio of the coal. This temperature decreased with increasing H/C ratio of coals. For coals a linear correlation between H/C ratio and the temperature was established. Chars derived from the coals deviated from the linear correlation established on coals. 17 refs., 4 figs.

  12. Coal gasification. Quarterly report, January--March 1977

    Energy Technology Data Exchange (ETDEWEB)

    None

    1977-12-01

    High-Btu natural gas has a heating value of 950 to 1,000 Btu per standard cubic foot, is composed essentially of methane, and contains virtually no sulfur, carbon monoxide, or free hydrogen. The conversion of coal to high-Btu gas requires a chemical and physical transformation of solid coal. However, because coal has widely differing chemical and physical properties, depending on where it is mined, it is difficult to process. Therefore, to develop the most suitable techniques for gasifying coal, ERDA, together with the American Gas Association is sponsoring the development of several advanced conversion processes. Although the basic coal-gasification chemical reactions are the same for each process, the processes under development have unique characteristics. A number of the processes for converting coal to high Btu and to low Btu gas have reached the pilot plant stage. The responsibility for designing, constructing and operating each of these pilot plants is defined and progress on each during the quarter is described briefly. The accumulation of data for a coal gasification manual and the development of mathematical models of coal gasification processes are reported briefly. (LTN)

  13. Utilisation of the binders prepared from coal tar pitch and phenolic resins for the production metallurgical quality briquettes from coke breeze and the study of their high temperature carbonization behaviour

    Energy Technology Data Exchange (ETDEWEB)

    Benk, Ayse [University of Erciyes, Faculty of Art and Science, Department of Chemistry, 38039, Kayseri (Turkey)

    2010-09-15

    To reduce the cost of the formed coke briquettes which can be used as a substitute fuel to the metallurgical coke for the blast furnace from the coke breeze alternative binders and their blends were used. The high temperature behavior was investigated. The binders tested were: the nitrogen blown, air blown coal tar pitch and the blend of air blown coal tar pitch with the phenolic resins blends. The phenolic resin blends were prepared by mixing equal amount of resole and novalac. From the results, nitrogen blowing resulted in the weakest briquettes. The air blowing procedure should be preferred in place of nitrogen blowing for this purpose. When the air blown coal tar pitch was used alone as a binder, the briquettes must be cured at 200 C for 2 h, then carbonized at a temperature above 670 C. Since it requires higher temperature at carbonization stage, using air blown coal tar pitch alone as a binder was not economical. Therefore, the briquettes were prepared from the blended binder, containing air blown coal tar pitch and phenolic resins blend. The optimum amount of air blown coal tar pitch was found to be 50% w/w in the blended binder. Curing the briquettes at 200 C for 2 h was found to be sufficient for producing strong briquettes with a tensile strength of 50.45 MN/m{sup 2}. When these cured briquettes were carbonized at temperatures 470 C, 670 C and 950 C, their strength were increasing continuously, reaching to 71.85 MN/m{sup 2} at the carbonization temperature of 950 C. These briquettes can be used as a substitute for the metallurgical coke after curing; the process might not require un-economical high temperature carbonization stage. (author)

  14. Characterization of Coal Porosity for Naturally Tectonically Stressed Coals in Huaibei Coal Field, China

    Science.gov (United States)

    Li, Xiaoshi; Hou, Quanlin; Li, Zhuo; Wei, Mingming

    2014-01-01

    The enrichment of coalbed methane (CBM) and the outburst of gas in a coal mine are closely related to the nanopore structure of coal. The evolutionary characteristics of 12 coal nanopore structures under different natural deformational mechanisms (brittle and ductile deformation) are studied using a scanning electron microscope (SEM) and low-temperature nitrogen adsorption. The results indicate that there are mainly submicropores (2~5 nm) and supermicropores (coal and mesopores (10~100 nm) and micropores (5~10 nm) in brittle deformed coal. The cumulative pore volume (V) and surface area (S) in brittle deformed coal are smaller than those in ductile deformed coal which indicates more adsorption space for gas. The coal with the smaller pores exhibits a large surface area, and coal with the larger pores exhibits a large volume for a given pore volume. We also found that the relationship between S and V turns from a positive correlation to a negative correlation when S > 4 m2/g, with pore sizes coal. The nanopore structure (coal. PMID:25126601

  15. The formation of impurities in fluidized-bed gasification of biomass, peat and coal; Epaepuhtauksien muodostuminen leijukerroskaasutuksessa

    Energy Technology Data Exchange (ETDEWEB)

    Kurkela, E.; Laatikainen-Luntama, J.; Kurkela, M.; Leppaelahti, J.; Koljonen, T.; Oesch, P. [VTT Energy, Espoo (Finland); Alen, R. [Jyvaeskylae Univ. (Finland)

    1996-12-01

    The objective of this three-year-long project was to study the effects of different process parameters and bed materials on the formation of impurities in pressurized fluidized-bed gasification. The main emphasis of the project was focused on the formation of tars and nitrogen compounds in wood, peat and coal gasification. The aims of the research were to find out such operating conditions, where the formation of problematic high-molecular-weight tars can be minimised and to create a better understanding on the fate of fuel nitrogen in fluidized-bed gasifiers. Main part of the research was carried out in a bench-scale pressurised fluidized-bed reactor (ID 30 mm), where the effects of pressure, temperature, gas atmosphere and bed material were studied with different feedstocks. Most of the test series were carried out using the same feedstocks as earlier used in the PDU-scale fluidized-bed gasification tests of VTT (pine wood, pine bark, wheat straw, two peats, Rhenish brown coal, Polish and Illinois No.6 bituminous coals). The effects of operating parameters on the product yields (gas components, tars, char) were first studied under inert nitrogen atmosphere. The conversion of fuel nitrogen into ammonia and HCN were also determined for the different feedstocks over the different operating conditions. These studies showed that ammonia is the main fixed nitrogen compound of fluidized-bed pyrolysis with all the feedstocks studied. The conversions of fuel nitrogen into ammonia and HCN was highest with the high volatile fuels and lowest with the two hard coals. Gas atmosphere had a dramatic effect on the conversion of fuel nitrogen; much higher ammonia yields were determined in real gasification gas atmosphere than in inert pyrolysis carried out in N{sub 2} or Argon atmosphere. In addition to the pressurised fluidized-bed pyrolysis tests, laboratory scale pyrolysis research was carried out in order to compare the pyrolysis behaviour of the different feedstocks

  16. Computer models and simulations of IGCC power plants with Canadian coals

    Energy Technology Data Exchange (ETDEWEB)

    Zheng, L.; Furimsky, E.

    1999-07-01

    In this paper, three steady state computer models for simulation of IGCC power plants with Shell, Texaco and BGL (British Gas Lurgi) gasifiers will be presented. All models were based on a study by Bechtel for Nova Scotia Power Corporation. They were built by using Advanced System for Process Engineering (ASPEN) steady state simulation software together with Fortran programs developed in house. Each model was integrated from several sections which can be simulated independently, such as coal preparation, gasification, gas cooling, acid gas removing, sulfur recovery, gas turbine, heat recovery steam generation, and steam cycle. A general description of each process, model's overall structure, capability, testing results, and background reference will be given. The performance of some Canadian coals on these models will be discussed as well. The authors also built a computer model of IGCC power plant with Kellogg-Rust-Westinghouse gasifier, however, due to limitation of paper length, it is not presented here.

  17. Closing the Loop - Utilization of Secondary Resources by Low Temperature Thermal Gasification

    DEFF Research Database (Denmark)

    Thomsen, Tobias Pape

    and drawbacks of low temperature gasification compared to anaerobic digestion and incineration are briefly discussed in this regard. Development and implementation of a method to screen for new fuel candidates for LT‐CFB gasification is conducted, and 22 new potential fuel candidates are characterized...... management compared to several of the currently applied management options. Proper management of sewage sludge holds a substantial potential for recovery of highly concentrated phosphorus (P) with good plant availability in ashes and chars from the thermal conversion. It is therefore decided to progress...... dust‐fired coal boilers, fossil fuels can be directly substituted with renewable fuels while reusing existing energy infrastructure. Currently, two operational LT‐CFB gasifiers exist: A pilot scale facility with a thermal capacity (TH) of 100 kW and a demonstration unit of 6 MWTH. Both units...

  18. Low-rank coal research. Final technical report, April 1, 1988--June 30, 1989, including quarterly report, April--June 1989

    Energy Technology Data Exchange (ETDEWEB)

    1989-12-31

    This work is a compilation of reports on ongoing research at the University of North Dakota. Topics include: Control Technology and Coal Preparation Research (SO{sub x}/NO{sub x} control, waste management), Advanced Research and Technology Development (turbine combustion phenomena, combustion inorganic transformation, coal/char reactivity, liquefaction reactivity of low-rank coals, gasification ash and slag characterization, fine particulate emissions), Combustion Research (fluidized bed combustion, beneficiation of low-rank coals, combustion characterization of low-rank coal fuels, diesel utilization of low-rank coals), Liquefaction Research (low-rank coal direct liquefaction), and Gasification Research (hydrogen production from low-rank coals, advanced wastewater treatment, mild gasification, color and residual COD removal from Synfuel wastewaters, Great Plains Gasification Plant, gasifier optimization).

  19. Tar formation in a steam-O2 blown CFB gasifier and a steam blown PBFB gasifier (BabyHPR) : Comparison between different on-line measurement techniques and the off-line SPA sampling and analysis method

    NARCIS (Netherlands)

    Meng, X.; Mitsakis, P.; Mayerhofen, M.; De Jong, W.; Gaderer, M.; Verkooijen, A.H.M.; Spliethoff, H.

    2012-01-01

    Two on-line tar measurement campaigns were carried out using an atmospheric pressure 100 “”kWth steam-O2 blown circulating fluidized bed (CFB) gasifier at the Delft University of Technology (TUD) and a 30–40kWth steam blown pressurized bubbling fluidized bed (PBFB) gasifier BabyHPR (Heatpipe

  20. Investigation of factors influencing the attrition breakage of coal

    Energy Technology Data Exchange (ETDEWEB)

    Oberholzer, V.; van der Walt, J. [North West University, Mmabatho (South Africa). School of Chemical & Minerals Engineering

    2009-04-15

    The presence of fines (particles smaller than 6 mm in diameter) causes hydrodynamic problems in gasifiers and therefore it is of great importance to minimize the amount of fine coal in the feed. This serves as motivation for understanding coal's breakage mechanisms, which could lead to the ability to predict the generation of fines. The aim of this project was to simulate the pulsating effect of the conveyor belt in order to investigate factors influencing the breakage. Results indicated that an increased initial particle size had an increasing effect in the amount of fines generated. Weathering had an insignificant effect on the breakage of coal. To conclude, a breakage model was developed to describe the rate of breakage out of the top size when a combination of two breakage modes is present.

  1. Proceedings of the third annual underground coal conversion symposium

    Energy Technology Data Exchange (ETDEWEB)

    None

    1977-01-01

    The Third Annual Underground Coal Conversion Symposium was held at Fallen Leaf Lake, CA, June 6--9, 1977. It was sponsored by the U.S. Department of Energy and hosted by Lawrence Livermore Laboratory. Forty-one papers have been entered individually into EDB and ERA; ten papers had been entered previously from other sources. The papers cover the in-situ gasification of lignite, subbituminous coal and bituminous coal, in flat lying seams and a steeply dipping beds, at moderate and at greater depths, and describe various technologies of (borehole linking, well spacings, gasifying agents (air, oxygen, steam, hydrogen, including mixtures). Measuring instruments for diagnostic and process control purposes are described. Environmental impacts (ground subsidence and possible groundwater pollution) are the subject of several papers. Finally, mathematical modelling and projected economics of the process are developed. (LTN)

  2. Wyoming coal-conversion project. Final technical report, November 1980-February 1982. [Proposed WyCoalGas project, Converse County, Wyoming; contains list of appendices with title and identification

    Energy Technology Data Exchange (ETDEWEB)

    None

    1982-01-01

    This final technical report describes what WyCoalGas, Inc. and its subcontractors accomplished in resolving issues related to the resource, technology, economic, environmental, socioeconomic, and governmental requirements affecting a project located near Douglas, Wyoming for producing 150 Billion Btu per day by gasifying sub-bituminous coal. The report summarizes the results of the work on each task and includes the deliverables that WyCoalGas, Inc. and the subcontractors prepared. The co-venturers withdrew from the project for two reasons: federal financial assistance to the project was seen to be highly uncertain; and funds were being expended at an unacceptably high rate.

  3. Non-covalent associative structure of coal

    Energy Technology Data Exchange (ETDEWEB)

    Shui, H. [Anhui University of Technology, Maanshan (China). School of Chemistry and Chemical Engineering

    2004-06-01

    The recent progress of non-covalent associative structure of coal and the mechanisms of the carbon disulphide-N-methyl-2-pyrrolidone (CS{sub 2}/NMP) are mixed solvent and the additive addition enhancing the extraction yield of coals are reviewed, and the aggregation behaviour of coal in solid and solution states are presented, and the aggregation behavior of coal in solid and solution states are introduced in this paper. Coal extraction and swelling in organic solvents at room temperature were the most useful methods to understand the associative structure of coal. CS{sub 2}/NMP is a unique solvent to give high extraction yields for some bituminous coals. Some additives such as tetracyanoethylene (TCNE) can dissociate the stronger interactions among coal molecules and enhance the extraction yields of coal in the mixed solvent. 37 refs., 1 fig.

  4. Effect of sewage sludge content on gas quality and solid residues produced by cogasification in an updraft gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Seggiani, Maurizia, E-mail: m.seggiani@diccism.unipi.it [Department of Chemical Engineering, Industrial Chemistry and Material Science, University of Pisa, Largo Lucio Lazzarino 1, 56126 Pisa (Italy); Puccini, Monica, E-mail: m.puccini@diccism.unipi.it [Department of Chemical Engineering, Industrial Chemistry and Material Science, University of Pisa, Largo Lucio Lazzarino 1, 56126 Pisa (Italy); Raggio, Giovanni, E-mail: g.raggio@tiscali.it [Italprogetti Engineering SPA, Lungarno Pacinotti, 59/A, 56020 San Romano (Pisa) (Italy); Vitolo, Sandra, E-mail: s.vitolo@diccism.unipi.it [Department of Chemical Engineering, Industrial Chemistry and Material Science, University of Pisa, Largo Lucio Lazzarino 1, 56126 Pisa (Italy)

    2012-10-15

    Highlights: Black-Right-Pointing-Pointer Cogasification of sewage sludge with wood pellets in updraft gasifier was analysed. Black-Right-Pointing-Pointer The effects of sewage sludge content on the gasification process were examined. Black-Right-Pointing-Pointer Sewage sludge addition up to 30 wt.% reduces moderately the process performance. Black-Right-Pointing-Pointer At high sewage sludge content slagging and clinker formation occurred. Black-Right-Pointing-Pointer Solid residues produced resulted acceptable at landfills for non-hazardous waste. - Abstract: In the present work, the gasification with air of dehydrated sewage sludge (SS) with 20 wt.% moisture mixed with conventional woody biomass was investigated using a pilot fixed-bed updraft gasifier. Attention was focused on the effect of the SS content on the gasification performance and on the environmental impact of the process. The results showed that it is possible to co-gasify SS with wood pellets (WPs) in updraft fixed-bed gasification installations. However, at high content of sewage sludge the gasification process can become instable because of the very high ash content and low ash fusion temperatures of SS. At an equivalent ratio of 0.25, compared with wood pellets gasification, the addition of sewage sludge led to a reduction of gas yield in favor of an increase of condensate production with consequent cold gas efficiency decrease. Low concentrations of dioxins/furans and PAHs were measured in the gas produced by SS gasification, well below the limiting values for the exhaust gaseous emissions. NH{sub 3}, HCl and HF contents were very low because most of these compounds were retained in the wet scrubber systems. On the other hand, high H{sub 2}S levels were measured due to high sulfur content of SS. Heavy metals supplied with the feedstocks were mostly retained in gasification solid residues. The leachability tests performed according to European regulations showed that metals leachability was

  5. Australian coal

    Energy Technology Data Exchange (ETDEWEB)

    1985-11-01

    Total export shipments of coal in Australia in the year ending June 30 1985 reached a record of 83.8 Mt. The export trade is expected to bring in an income of 4 billion Australian dollars in the current year making coal Australia's biggest revenue-earning export commodity. This article presents a brief overview of the Australian coal industry with production and export statistics and information on major open pit and underground mines.

  6. BTX production by in-situ contact reforming of low-temperature tar from coal with zeolite-derived catalysts; Zeolite kei shokubai wo mochiita sekitan teion tar no sesshoku kaishitsu ni yoru BTX no seisei

    Energy Technology Data Exchange (ETDEWEB)

    Matsunaga, T.; Fuda, K.; Murakami, K.; Kyo, M.; Hosoya, S.; Kobayashi, S. [Akita University, Akita (Japan). Mining College

    1996-10-28

    On BTX production process from low-temperature tar obtained by pyrolysis of coal, the effect of exchanged metallic species and reaction temperature were studied using metallic ion-exchanged Y-zeolite as catalyst. In experiment, three kinds of coals with different produced tar structures such as Taiheiyo and PSOC-830 sub-bituminous coals and Loy Yang brown coal were used. Y-zeolite ion-exchanged with metal chloride aqueous solution was used as catalyst. Zn{sup 2+}, Ni{sup 2+} and In{sup 3+} were used as metal ions to be exchanged. The experiment was conducted by heating a pyrolysis section up to 600{degree}C for one hour after preheating a contact reforming section up to a certain proper temperature. As a result, the Ni system catalyst was effective for BTX production from aromatic-abundant tar, while the Zn system one from lower aromatic tar. In general, relatively high yields of toluene and xylene were obtained at lower temperature, while those of benzene at higher temperature. 4 figs., 1 tab.

  7. Thermodynamic Model for Updraft Gasifier with External Recirculation of Pyrolysis Gas

    Directory of Open Access Journals (Sweden)

    Fajri Vidian

    2016-01-01

    Full Text Available Most of the thermodynamic modeling of gasification for updraft gasifier uses one process of decomposition (decomposition of fuel. In the present study, a thermodynamic model which uses two processes of decomposition (decomposition of fuel and char is used. The model is implemented in modification of updraft gasifier with external recirculation of pyrolysis gas to the combustion zone and the gas flowing out from the side stream (reduction zone in the updraft gasifier. The goal of the model obtains the influences of amount of recirculation pyrolysis gas fraction to combustion zone on combustible gas and tar. The significant results of modification updraft are that the increases amount of recirculation of pyrolysis gas will increase the composition of H2 and reduce the composition of tar; then the composition of CO and CH4 is dependent on equivalence ratio. The results of the model for combustible gas composition are compared with previous study.

  8. Comparison of Refractory Performance in Black Liquor Gasifiers and a Smelt Test System

    International Nuclear Information System (INIS)

    Peascoe, RA

    2001-01-01

    Prior laboratory corrosion studies along with experience at the black liquor gasifier in New Bern, North Carolina, clearly demonstrate that serious material problems exist with the gasifier's refractory lining. Mullite-based and alumina-based refractories used at the New Bern facility suffered significant degradation even though they reportedly performed adequately in smaller scale systems. Oak Ridge National Laboratory's involvement in the failure analysis, and the initial exploration of suitable replacement materials, led to the realization that a simple and reliable, complementary method for refractory screening was needed. The development of a laboratory test system and its suitability for simulating the environment of black liquor gasifiers was undertaken. Identification and characterization of corrosion products were used to evaluate the test system as a rapid screening tool for refractory performance and as a predictor of refractory lifetime. Results from the test systems and pl ants were qualitatively similar

  9. Wabash River Coal Gasification Combined Cycle Repowering Project: Clean Coal Technology Program

    International Nuclear Information System (INIS)

    1993-05-01

    The proposed project would result in a combined-cycle power plant with lower emissions and higher efficiency than most existing coal-fired power plants of comparable size. The net plant heat rate (energy content of the fuel input per useable electrical generation output; i.e., Btu/kilowatt hour) for the new repowered unit would be a 21% improvement over the existing unit, while reducing SO 2 emissions by greater than 90% and limiting NO x emissions by greater than 85% over that produced by conventional coal-fired boilers. The technology, which relies on gasified coal, is capable of producing as much as 25% more electricity from a given amount of coal than today's conventional coal-burning methods. Besides having the positive environmental benefit of producing less pollutants per unit of power generated, the higher overall efficiency of the proposed CGCC project encourages greater utilization to meet base load requirements in order to realize the associated economic benefits. This greater utilization (i.e., increased capacity factor) of a cleaner operating plant has global environmental benefits in that it is likely that such power would replace power currently being produced by less efficient plants emitting a greater volume of pollutants per unit of power generated

  10. Coal - 96

    International Nuclear Information System (INIS)

    Sparre, C.

    1996-09-01

    The report deals mainly with coal consumption, but also gives some information about technology, environmental aspects and markets. Data have been collected by questionnaires or via telephone. The use of steam coal for heating was 0.8 Mtons (down 20% from 1994). Cogeneration plants were the main users. Taxes and environmental reasons cause a reduction of the coal use that will probably continue the next years. Use of steam coal in industry has been constant at a level of 0.7 Mtons. The import of metallurgical coal rests constant at a level of 1.6 Mtons. 1.2 Mtons of coke was produced, and 0.3 Mtons imported. The PFBC-plant at Vaertan, Stockholm used 0.13 Mtons of coal, while some coal fired power plants have been converted to peat and wood fuels. The average price of steam coal imported to Sweden in 1995 was 333 SEK/ton, 6% higher than in 1994. The contract prices for delivery 1996 are about the same as at the end of 1995. All cogeneration plants have some sort of SO 2 removal system, mostly wet-dry. The largest plant, at Vaesteraas, has recently invested in a SCR system for NO x removal. Most other plants are using low NO x burners or SNCR systems, based on ammonia or urea, which reduce the emissions 50 - 70%. Some statistic about the world coal market is also given in the report

  11. Venezuelan coal

    International Nuclear Information System (INIS)

    Vazquez, L.U.

    1991-01-01

    The existence of coal deposits in Venezuela has been known since the early nineteenth century, when the Naricual Mines were discovered in the State of Anzoategui Eastern Venezuela. Through the years the Venezuelan coal business had its ups and downs, but it was not until 1988 that we could properly say that our coal began to play a role in the international market. This paper reports that it is only now, in the nineties, that Venezuelan coal projects have come under a planning, promotional and developmental policy preparing the ground for the great projects Venezuela will have in the not-too-distant future

  12. Characterization and organic electric-double-layer-capacitor application of KOH activated coal-tar-pitch-based carbons: Effect of carbonization temperature

    Science.gov (United States)

    Choi, Poo Reum; Lee, Eunji; Kwon, Soon Hyung; Jung, Ji Chul; Kim, Myung-Soo

    2015-12-01

    The present study reports the influence of pre-carbonization on the properties of KOH-activated coal tar pitch (CTP). The change of crystallinity and pore structure of pre-carbonized CTPs as well as their activated carbons (ACs) as function of pre-carbonization temperature are investigated. The crystallinity of pre-carbonized CTPs increases with increasing the carbonization temperature up to 600 °C, but a disorder occurs during the carbonization around 700 °C and an order happens gradually with increasing the carbonization temperatures in range of 800-1000 °C. The CTPs pre-carbonized at high temperatures are more difficult to be activated with KOH than those pre-carbonized at low temperatures due to the increase of micro-crystalline size and the decrease of surface functional groups. The micro-pores and meso-pores are well developed at around 1.0 nm and 2.4 nm, respectively, as the ACs are pre-carbonized at temperatures of 500-600 °C, exhibiting high specific capacitances as electrode materials for electric double layer capacitor (EDLC). Although the specific surface area (SSA) and pore volume of ACs pre-carbonized at temperatures of 900-1000 °C are extraordinary low (non-porous) as compared to those of AC pre-carbonized at 600 °C, their specific capacitances are comparable to each other. The large specific capacitances with low SSA ACs can be attributed to the structural change resulting from the electrochemical activation during the 1st charge above 2.0 V.

  13. INNOVATIVE INSTRUMENTATION AND ANALYSIS OF THE TEMPERATURE MEASUREMENT FOR HIGH TEMPERATURE GASIFICATION

    Energy Technology Data Exchange (ETDEWEB)

    Seong W. Lee

    2003-09-01

    During this reporting period, the literature survey including the gasifier temperature measurement literature, the ultrasonic application and its background study in cleaning application, and spray coating process are completed. The gasifier simulator (cold model) testing has been successfully conducted. Four factors (blower voltage, ultrasonic application, injection time intervals, particle weight) were considered as significant factors that affect the temperature measurement. The Analysis of Variance (ANOVA) was applied to analyze the test data. The analysis shows that all four factors are significant to the temperature measurements in the gasifier simulator (cold model). The regression analysis for the case with the normalized room temperature shows that linear model fits the temperature data with 82% accuracy (18% error). The regression analysis for the case without the normalized room temperature shows 72.5% accuracy (27.5% error). The nonlinear regression analysis indicates a better fit than that of the linear regression. The nonlinear regression model's accuracy is 88.7% (11.3% error) for normalized room temperature case, which is better than the linear regression analysis. The hot model thermocouple sleeve design and fabrication are completed. The gasifier simulator (hot model) design and the fabrication are completed. The system tests of the gasifier simulator (hot model) have been conducted and some modifications have been made. Based on the system tests and results analysis, the gasifier simulator (hot model) has met the proposed design requirement and the ready for system test. The ultrasonic cleaning method is under evaluation and will be further studied for the gasifier simulator (hot model) application. The progress of this project has been on schedule.

  14. High Temperature Behavior of Cr3C2-NiCr Coatings in the Actual Coal-Fired Boiler Environment

    Science.gov (United States)

    Bhatia, Rakesh; Sidhu, Hazoor Singh; Sidhu, Buta Singh

    2015-03-01

    Erosion-corrosion is a serious problem observed in steam-powered electricity generation plants, and industrial waste incinerators. In the present study, four compositions of Cr3C2-(Ni-20Cr) alloy coating powder were deposited by high-velocity oxy-fuel spray technique on T-91 boiler tube steel. The cyclic studies were performed in a coal-fired boiler at 1123 K ± 10 K (850 °C ± 10 °C). X-ray diffraction, scanning electron microscopy/energy dispersive X-ray analysis and elemental mapping analysis techniques were used to analyze the corrosion products. All the coatings deposited on T-91 boiler tube steel imparted hot corrosion resistance. The 65 pctCr3C2 -35 pct (Ni-20Cr)-coated T-91 steel sample performed better than all other coated samples in the given environment.

  15. The Design, Construction and Operation of a 75 kW Two-Stage Gasifier

    DEFF Research Database (Denmark)

    Henriksen, Ulrik Birk; Ahrenfeldt, Jesper; Jensen, Torben Kvist

    2003-01-01

    The Two-Stage Gasifier was operated for several weeks (465 hours) and of these 190 hours continuously. The gasifier is operated automatically unattended day and night, and only small adjustments of the feeding rate were necessary once or twice a day. The operation was successful, and the output...... as expected. The engine operated well on the produced gas, and no deposits were observed in the engine afterwards. The bag house filter was an excellent and well operating gas cleaning system. Small amounts of deposits consisting of salts and carbonates were observed in the hot gas heat exchangers. The top...

  16. Combining Renewable Energy With Coal

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2013-09-01

    There are various possibilities for incorporating biomass into coal-fuelled processes and a number of these are already being deployed commercially. Others are the focus of ongoing research and development. Biomass materials can vary widely, although the present report concentrates mainly on the use of woody biomass in the form of forest residues. Potentially, large amounts are available in some parts of the world. However, not all forested regions are very productive, and the degree of commercial exploitation varies considerably between individual countries. The level of wastage associated with timber production and associated downstream processing is frequently high and considerable quantities of potentially useful materials are often discarded. Overall, forest residues are a largely underexploited resource. Combining the use of biomass with coal can be beneficial, particularly from an environmental standpoint, although any such process may have its limitations or drawbacks. Each coal type and biomass feedstock has different characteristics although by combining the two, it may be possible to capitalise on the advantages of each, and minimise their individual disadvantages. An effective way is via cogasification, and useful operating experience has been achieved in a number of large-scale coal-fuelled gasification and IGCC plants. Cogasification can be the starting point for producing a range of products that include synthetic natural gas, chemicals, fertilisers and liquid transport fuels. It also has the potential to form the basis of systems that combine coal and biomass use with other renewable energy technologies to create clean, efficient energy-production systems. Thus, various hybrid energy concepts, some based on coal/biomass cogasification, have been proposed or are in the process of being developed or trialled. Some propose to add yet another element of renewable energy to the system, generally by incorporating electricity generated by intermittent

  17. Development of Self-Powered Wireless-Ready High Temperature Electrochemical Sensors for In-Situ Corrosion Monitoring for Boiler Tubes in Next Generation Coal-based Power Systems

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Xingbo [West Virginia Univ., Morgantown, WV (United States)

    2015-06-30

    The key innovation of this project is the synergy of the high temperature sensor technology based on the science of electrochemical measurement and state-of-the-art wireless communication technology. A novel self-powered wireless high temperature electrochemical sensor system has been developed for coal-fired boilers used for power generation. An initial prototype of the in-situ sensor demonstrated the capability of the wireless communication system in the laboratory and in a pilot plant (Industrial USC Boiler Setting) environment to acquire electrochemical potential and current signals during the corrosion process. Uniform and localized under-coal ash deposit corrosion behavior of Inconel 740 superalloy has been studied at different simulated coal ash hot corrosion environments using the developed sensor. Two typical potential noise patterns were found to correlate with the oxidation and sulfidation stages in the hot coal ash corrosion process. Two characteristic current noise patterns indicate the extent of the corrosion. There was a good correlation between the responses of electrochemical test data and the results from corroded surface analysis. Wireless electrochemical potential and current noise signals from a simulated coal ash hot corrosion process were concurrently transmitted and recorded. The results from the performance evaluation of the sensor confirm a high accuracy in the thermodynamic and kinetic response represented by the electrochemical noise and impedance test data.

  18. FY 1991 report on the results of the development of an entrained bed coal gasification power plant. Part 4. Operation of pilot plant; 1991 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 4. Pilot plant unten sosa hen

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1993-01-01

    A record was summarized of the operation of the 200 t/d entrained bed coal gasification pilot plant that was constructed with the aim of establishing technology of the integrated coal gasification combined cycle power generation. As to the actual results of operation hours, the paper summarized the records of gasifier facilities, gas refining facilities, gas turbine facilities and safety environment facilities which were collected from April 1991 to January 1993. Relating to the actual results of start-up/stop, the paper summarized the records of gasifier facilities, gas refining facilities (desulfurization), gas refining facilities (dedusting), gas turbine facilities and safety environment facilities. Further, operation manuals were made for the schedule of plant start-up/stop, generalization, gasifier facilities, gas refining facilities (desulfurization), gas refining facilities (dedusting), gas turbine facilities, actual pressure/actual size combustor testing facilities and safety environment facilities. (NEDO)

  19. Report on 1978 results. R and D on coal gasification technology (R and D on manufacture of low calorie gas for electric power generation); 1978 nendo sekitan gas ka gijutsu no kenkyu kaihatsu seika hokokusho. Hatsuden'yo teikarori gas no seizo ni kansuru kenkyu kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1979-05-01

    The subject research has been conducted, since fiscal 1974, on the development of a pressurized fluidized-bed low calorie gasification furnace and on the various problems concerning a combined cycle power system, with the aim of establishing a technology for manufacturing fuel gas for power generation from coal and a power generation system linked with the technology. At the end of fiscal 1974, a test equipment was completed in Yubari for the development of gasification process with a coal processing capacity of 5 t/day, operating the gasification furnace for a total of 1,506 hours and gasifying Pacific coal for a total of 185 tons. The gasification reaction conditions were varied within the range of 0.3-1.5 mm coal grain size, 850-1,050 degrees C temperature, and normal to 8 atmospheric pressure, with a continuous test conducted for 48-96 hours, and with basic operation data obtained capable of producing gas having 1,200-1,400 kcal/Nm{sup 3} calories. In addition, through feasibility study, research and investigation were carried out for technologies relating to the practicability of a gasification power generation plant in 30 MW and 500 MW class. Implemented this year were studies for grasping various operating conditions by the 5 t/day gasification equipment, manufacture of a 40 t/day gasification equipment, and foundation work for construction in the Yubari test site. (NEDO)

  20. Development and reactivity tests of Ce-Zr-based Claus catalysts for coal gas cleanup

    Energy Technology Data Exchange (ETDEWEB)

    No-Kuk Park; Dong Cheul Han; Gi Bo Han; Si Ok Ryu; Tae Jin Lee; Ki Jun Yoon [Yeungnam University, Gyeongbuk (Republic of Korea). National Research Laboratory, School of Chemical Engineering and Technology

    2007-09-15

    Claus reaction (2H{sub 2}S + SO{sub 2} {leftrightarrow} 3/nS{sub n} + 2H{sub 2}O) was used to clean the gasified coal gas and the reactivity of several metal oxide-based catalysts on Claus reaction was investigated at various operating conditions. In order to convert H{sub 2}S contained in the gasified coal gas to elemental sulfur during Claus reaction, the catalysts having the high activity under the highly reducing condition with the moisture should be developed. CeO{sub 2}, ZrO{sub 2}, and Ce{sub 1-x}Zr{sub x}O{sub 2} catalysts were prepared for Claus reaction and their reactivity changes due to the existence of the reducing gases and H{sub 2}O in the fuel gas was investigated in this study. The Ce-based catalysts shows that their activity was deteriorated by the reduction of the catalyst due to the reducing gases at higher than 220{sup o}C. Meanwhile, the effect of the reducing gases on the catalytic activity was not considerable at low temperature. The activities of all three catalysts were degraded on the condition that the moisture existed in the test gas. Specifically, the Ce-based catalysts were remarkably deactivated by their sulfation. The Ce-Zr-based catalyst had a high catalytic activity when the reducing gases and the moisture co-existed in the simulated fuel gas. The deactivation of the Ce-Zr-based catalyst was not observed in this study. The lattice oxygen of the Ce-based catalyst was used for the oxidation of H{sub 2}S and the lattice oxygen vacancy on the catalyst was contributed to the reduction of SO{sub 2}. ZrO{sub 2} added to the Ce-Zr-based catalyst improved the redox properties of the catalyst in Claus reaction by increasing the mobility of the lattice oxygen of CeO{sub 2}. 21 refs., 14 figs.

  1. Coal summit II

    Energy Technology Data Exchange (ETDEWEB)

    1983-01-01

    Various papers were presented on world coal trade. Papers include: Poland as a producer and exporter of coal; the dynamics of world coal trade; Cerrejon coal production perspectives; present state of the Australian coal industry; present state of the EC coal market and future prospects; prospects of US coal exports to Europe; forecast of Italian coal supply and demand through 1990; statistics from coal transportation outlook; status of world coal ports.

  2. Low and medium heating value coal gas catalytic combustor characterization

    Science.gov (United States)

    Schwab, J. A.

    1982-01-01

    Catalytic combustion with both low and medium heating value coal gases obtained from an operating gasifier was demonstrated. A practical operating range for efficient operation was determined, and also to identify potential problem areas were identified for consideration during stationary gas turbine engine design. The test rig consists of fuel injectors, a fuel-air premixing section, a catalytic reactor with thermocouple instrumentation and a single point, water cooled sample probe. The test rig included inlet and outlet transition pieces and was designed for installation into an existing test loop.

  3. Effect of hydrothermal treatment on some properties of Shenhua coal

    Energy Technology Data Exchange (ETDEWEB)

    Wang