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Sample records for co-stabilized zirconia coatings

  1. Mixed zirconia calcium phosphate coatings for dental implants: Tailoring coating stability and bioactivity potential

    International Nuclear Information System (INIS)

    Pardun, Karoline; Treccani, Laura; Volkmann, Eike; Streckbein, Philipp; Heiss, Christian; Destri, Giovanni Li; Marletta, Giovanni; Rezwan, Kurosch

    2015-01-01

    Enhanced coating stability and adhesion are essential for long-term success of orthopedic and dental implants. In this study, the effect of coating composition on mechanical, physico-chemical and biological properties of coated zirconia specimens is investigated. Zirconia discs and dental screw implants are coated using the wet powder spraying (WPS) technique. The coatings are obtained by mixing yttria-stabilized zirconia (TZ) and hydroxyapatite (HA) in various ratios while a pure HA coating served as reference material. Scanning electron microscopy (SEM) and optical profilometer analysis confirm a similar coating morphology and roughness for all studied coatings, whereas the coating stability can be tailored with composition and is probed by insertion and dissections experiments in bovine bone with coated zirconia screw implants. An increasing content of calcium phosphate (CP) resulted in a decrease of mechanical and chemical stability, while the bioactivity increased in simulated body fluid (SBF). In vitro experiments with human osteoblast cells (HOB) revealed that the cells grew well on all samples but are affected by dissolution behavior of the studied coatings. This work demonstrates the overall good mechanical strength, the excellent interfacial bonding and the bioactivity potential of coatings with higher TZ contents, which provide a highly interesting coating for dental implants. - Highlights: • Different ratios of zirconia (TZ) and calcium phosphate (CP) were deposited on zirconia substrates. • Enhancement of TZ content in mixed coatings increased coating stability. • Enhancement of CP content in mixed coatings increased bioactivity. • All tested coating compositions were non-toxic

  2. Mixed zirconia calcium phosphate coatings for dental implants: Tailoring coating stability and bioactivity potential

    Energy Technology Data Exchange (ETDEWEB)

    Pardun, Karoline [University of Bremen, Advanced Ceramics, Am Biologischen Garten 2, 28359 Bremen (Germany); Treccani, Laura, E-mail: treccani@uni-bremen.de [University of Bremen, Advanced Ceramics, Am Biologischen Garten 2, 28359 Bremen (Germany); Volkmann, Eike [University of Bremen, Advanced Ceramics, Am Biologischen Garten 2, 28359 Bremen (Germany); Streckbein, Philipp [University Hospital, Justus-Liebig-University Giessen, Department of Cranio-Maxillo-Facial Surgery, Klinikstrasse 33, 35385 Giessen (Germany); Heiss, Christian [University Hospital of Giessen-Marburg, Department of Trauma Surgery, Rudolf-Buchheim-Strasse 7, 35385 Giessen, Germany, (Germany); Laboratory of Experimental Surgery, Kerkraderstrasse 9, 35392 Giessen (Germany); Destri, Giovanni Li; Marletta, Giovanni [Laboratory for Molecular Surfaces and Nanotechnology (LAMSUN), Department of Chemistry, University of Catania and CSGI, Viale A. Doria 6, 95125 Catania (Italy); Rezwan, Kurosch [University of Bremen, Advanced Ceramics, Am Biologischen Garten 2, 28359 Bremen (Germany)

    2015-03-01

    Enhanced coating stability and adhesion are essential for long-term success of orthopedic and dental implants. In this study, the effect of coating composition on mechanical, physico-chemical and biological properties of coated zirconia specimens is investigated. Zirconia discs and dental screw implants are coated using the wet powder spraying (WPS) technique. The coatings are obtained by mixing yttria-stabilized zirconia (TZ) and hydroxyapatite (HA) in various ratios while a pure HA coating served as reference material. Scanning electron microscopy (SEM) and optical profilometer analysis confirm a similar coating morphology and roughness for all studied coatings, whereas the coating stability can be tailored with composition and is probed by insertion and dissections experiments in bovine bone with coated zirconia screw implants. An increasing content of calcium phosphate (CP) resulted in a decrease of mechanical and chemical stability, while the bioactivity increased in simulated body fluid (SBF). In vitro experiments with human osteoblast cells (HOB) revealed that the cells grew well on all samples but are affected by dissolution behavior of the studied coatings. This work demonstrates the overall good mechanical strength, the excellent interfacial bonding and the bioactivity potential of coatings with higher TZ contents, which provide a highly interesting coating for dental implants. - Highlights: • Different ratios of zirconia (TZ) and calcium phosphate (CP) were deposited on zirconia substrates. • Enhancement of TZ content in mixed coatings increased coating stability. • Enhancement of CP content in mixed coatings increased bioactivity. • All tested coating compositions were non-toxic.

  3. Characterization of plasma sprayed NiCrAlY-Yttria stabilized zirconia coatings

    International Nuclear Information System (INIS)

    Bhave, V.S.; Rakhasia, R.H.; Tripathy, P.K.; Hubli, R.C.; Sengupta, P.; Bhanumurthy; Satpute, R.U.; Sreekumar, K.P.; Thiyagarajan, T.K.; Padmanabhan, P.V.A.

    2004-01-01

    Plasma sprayed coatings of yttria stabilized zirconia are used in many advanced technologies for thermal and chemical barrier applications. Development and characterization of NiCrAlY-yttria stabilized zirconia duplex coatings on Inconel substrates is reported in this paper. Plasma spraying was carried out using the 40 kW atmospheric plasma spray facility at the Laser and Plasma Technology Division, BARC. A bond coat of NiCrAlY was deposited on Inconel substrates and yttria stabilized zirconia (YSZ) was deposited over the bond coat. The coatings have been characterized by x-ray diffraction and EPMA. It is observed that the coating characteristics are affected by the input power to the torch. (author)

  4. Thermal barrier coating by electron beam-physical vapor deposition of zirconia co-doped with yttria and niobia

    Directory of Open Access Journals (Sweden)

    Daniel Soares de Almeida

    2010-08-01

    Full Text Available The most usual ceramic material for coating turbine blades is yttria doped zirconia. Addition of niobia, as a co-dopant in the Y2O3-ZrO2 system, can reduce the thermal conductivity and improve mechanical properties of the coating. The purpose of this work was to evaluate the influence of the addition of niobia on the microstructure and thermal properties of the ceramic coatings. SEM on coatings fractured cross-section shows a columnar structure and the results of XRD show only zirconia tetragonal phase in the ceramic coating for the chemical composition range studied. As the difference NbO2,5-YO1,5 mol percent increases, the tetragonality increases. A significant reduction of the thermal conductivity, measured by laser flash technique in the zirconia coating co-doped with yttria and niobia when compared with zirconia-yttria coating was observed.

  5. Microstructural development in physical vapour-deposited partially stabilized zirconia thermal barrier coatings

    Energy Technology Data Exchange (ETDEWEB)

    Sohn, Y. H. (Center for Intelligent Processing of Materials, Worcester Polytechnic Institute, 100 Institute Road, Worcester, MA 01609-2280 (United States)); Biederman, R.R. (Center for Intelligent Processing of Materials, Worcester Polytechnic Institute, 100 Institute Road, Worcester, MA 01609-2280 (United States)); Sisson, R.D. Jr. (Center for Intelligent Processing of Materials, Worcester Polytechnic Institute, 100 Institute Road, Worcester, MA 01609-2280 (United States))

    1994-10-01

    The effects of processing parameters of physical vapour deposition on the microstructure of partially stabilized zirconia (PSZ) thermal barrier coatings have been experimentally investigated. Emphasis has been placed on the crystallographic texture of the PSZ coatings and the microstructure of the top surface of the PSZ coatings as well as the metal-ceramic interface. The variations in the deposition chamber temperature, substrate thickness, substrate rotation and vapour incidence angle resulted in the observation of significant differences in the crystallographic texture and microstructure of the PSZ coatings. ((orig.))

  6. Processing-structure-property relationships in electron beam physical vapor deposited yttria stabilized zirconia coatings

    International Nuclear Information System (INIS)

    Rao, D. Srinivasa; Valleti, Krishna; Joshi, S. V.; Janardhan, G. Ranga

    2011-01-01

    The physical and mechanical properties of yttria stabilized zirconia (YSZ) coatings deposited by the electron beam physical vapor deposition technique have been investigated by varying the key process variables such as vapor incidence angle and sample rotation speed. The tetragonal zirconia coatings formed under varying process conditions employed were found to have widely different surface and cross-sectional morphologies. The porosity, phase composition, planar orientation, hardness, adhesion, and surface residual stresses in the coated specimens were comprehensively evaluated to develop a correlation with the process variables. Under transverse scratch test conditions, the YSZ coatings exhibited two different crack formation modes, depending on the magnitude of residual stress. The influence of processing conditions on the coating deposition rate, column orientation angle, and adhesion strength has been established. Key relationships between porosity, hardness, and adhesion are also presented.

  7. Phase stability in yttria-stabilized zirconia from first principles

    Energy Technology Data Exchange (ETDEWEB)

    Carbogno, Christian; Scheffler, Matthias [Materials Department, University of California, Santa Barbara, CA (United States); Fritz-Haber-Institut der Max-Planck-Gesellschaft, Berlin (Germany); Levi, Carlos G.; Van de Walle, Chris G. [Materials Department, University of California, Santa Barbara, CA (United States)

    2012-07-01

    Zirconia based ceramics are of pivotal importance for a variety of industrial technologies, e.g., for thermal barrier coatings in gas and airplane turbines. Naturally, the stability of such coatings at elevated temperatures plays a critical role in these applications. It is well known that an aliovalent doping of tetragonal ZrO{sub 2} with yttria, which induces oxygen vacancies due to charge conservation, increases its thermodynamic stability. However, the atomistic mechanisms that determine the phase stability of such yttria-stabilized Zirconia (YSZ) coatings are not yet fully understood. In this work, we use density functional theory calculations to assess the electronic structure of the different YSZ polymorphs at various levels of doping. With the help of population analysis schemes, we are able to unravel the intrinsic mechanisms that govern the interaction in YSZ and that can so explain the relative stabilities of the various polymorphs. We critically compare our results to experimental measurements and discuss the implications of our findings with respect to other oxides.

  8. Microscopic observation of laser glazed yttria-stabilized zirconia coatings

    Science.gov (United States)

    Morks, M. F.; Berndt, C. C.; Durandet, Y.; Brandt, M.; Wang, J.

    2010-08-01

    Thermal barrier coatings (TBCs) are frequently used as insulation system for hot components in gas-turbine, combustors and power plant industries. The corrosive gases which come from combustion of low grade fuels can penetrate into the TBCs and reach the metallic components and bond coat and cause hot corrosion and erosion damage. Glazing the top coat by laser beam is advanced approach to seal TBCs surface. The laser beam has the advantage of forming a dense thin layer composed of micrograins. Plasma-sprayed yttria-stabilized zirconia (YSZ) coating was glazed with Nd-YAG laser at different operating conditions. The surface morphologies, before and after laser treatment, were investigated by scanning electron microscopy. Laser beam assisted the densification of the surface by remelting a thin layer of the exposed surface. The laser glazing converted the rough surface of TBCs into smooth micron-size grains with size of 2-9 μm and narrow grain boundaries. The glazed surfaces showed higher Vickers hardness compared to as-sprayed coatings. The results revealed that the hardness increases as the grain size decreases.

  9. Structural evolution of plasma-sprayed nanoscale 3 mol% and 5 mol% yttria-stabilized zirconia coatings during sintering

    Science.gov (United States)

    Zhao, Yan; Gao, Yang

    2017-12-01

    The microstructure of plasma-sprayed nanostructured yttria-stabilized zirconia (YSZ) coatings may change during high-temperature exposure, which would influence the coating performance and service lifetime. In this study, the phase structure and the microstructural evolution of 3YSZ (zirconia-3 mol% yttria) and 5YSZ (zirconia-5 mol% yttria) nanostructured coatings were investigated by means of sintering at 1400 °C for 50-100 h. The microhardness, elastic moduli, and thermal shock cycles of the 3YSZ and 5YSZ nanostructured coatings were also investigated. The results showed that the redistribution of yttrium ions at 1400 °C caused the continuous increase of monoclinic-phase zirconia, but no obvious inter-splat cracking formed at the cross-sections, even after 100 h. Large voids appeared around the nanoporous zone because of the sintering of nanoscale granules upon high-temperature exposure. The microhardness and elastic moduli of the nanostructured coatings first increased and then decreased with increasing sintering times. The growth rate of the nanograins in the 3YSZ coating was lower than that in 5YSZ, which slowed the changes in 3YSZ coating porosity during sintering. Although the 3YSZ coating was prone to monoclinic phase transition, the experimental results showed that the thermal shock resistance of the 3YSZ coating was better than that of the 5YSZ coating.

  10. CHARACTERIZATION OF YTTRIA AND MAGNESIA PARTIALLY STABILIZED ZIRCONIA BIOCOMPATIBLE COATINGS DEPOSITED BY PLASMA SPRAYING

    Directory of Open Access Journals (Sweden)

    Roşu R. A.

    2013-09-01

    Full Text Available Zirconia (ZrO2 is a biocompatible ceramic material which is successfully used in medicine to cover the metallic implants by various methods. In order to avoid the inconvenients related to structural changes which may appear because of the temperature treatment while depositing the zirconia layer over the metallic implant, certain oxides are added, the most used being Y2O3, MgO and CaO. This paper presents the experimental results regarding the deposition of yttria (Y2O3 and magnesia (MgO partially stabilized zirconia layers onto titanium alloy substrate by plasma spraying method. X ray diffraction investigations carried out both on the initial powders and the coatings evidenced the fact that during the thermal spraying process the structure has not been significantly modified, consisting primarily of zirconium oxide with tetragonal structure. Electronic microscopy analyses show that the coatings are dense, uniform and cracks-free. Adherence tests performed on samples whose thickness ranges between 160 and 220 μm showed that the highest value (23.5 MPa was obtained for the coating of ZrO2 - 8 wt. % Y2O3 with 160 μm thickness. The roughness values present an increasing tendency with increasing the coatings thickness.

  11. Ionoluminscence of partially-stabilized zirconia for thermal barrier coatings

    International Nuclear Information System (INIS)

    Rebollo, N.R.; Ruvalcaba-Sil, J.L.; Miranda, J.

    2007-01-01

    Ionoluminescence is explored as an alternative technique to study the high temperature phase stability of zirconia-based oxides. The evolution of an initially metastable single tetragonal phase towards de-stabilization is investigated for three single-doped zirconia compositions with Y, Yb and Gd. The differences in de-stabilization paths are identified using X-ray diffraction and ionoluminescence; elemental analysis is also performed using particle-induced X-ray emission. X-ray diffraction studies reveal a different scenario for each of the compositions selected; the differences are strongly influenced by the thermodynamic driving forces associated to the fluorite-to-tetragonal displacive transformation. Ionoluminescence studies indicate a significant increment on the signal intensity for de-stabilized samples, relative to previous annealing stages. There are also more subtle differences in the luminescent response from the samples at intermediate annealing stages also related to phase changes. This study provides a basis to characterize phase evolution in single-doped zirconia compositions for thermal insulation applications using luminescence

  12. SiC fiber and yttria-stabilized zirconia composite thick thermal barrier coatings fabricated by plasma spray

    Science.gov (United States)

    Ma, Rongbin; Cheng, Xudong; Ye, Weiping

    2015-12-01

    Approximately 4 mm-thick SiC fiber/yttria-stabilized zirconia (YSZ) composite thermal barrier coatings (TBCs) were prepared by atmospheric plasma spray (APS). The composite coatings have a 'reinforced concrete frame structure', which can protect the coating from failure caused by increasing thickness of coating. The SiC fiber plays an important role in reducing the residual stress level of the composite coatings. The thermal conductivity (TC) value of the composite coatings is 0.632 W/m K, which is about 50% reduction compared to that of typical APS YSZ TBCs. And the composite coatings have higher fracture toughness and better thermal shock resistance than the YSZ TBCs.

  13. Impact of impurity content on the sintering resistance and phase stability of dysprosia- and yttria-stabilized zirconia thermal barrier coatings

    Czech Academy of Sciences Publication Activity Database

    Curry, N.; Janikowski, W.; Pala, Zdeněk; Vilémová, Monika; Markocsan, N.

    2014-01-01

    Roč. 23, 1-2 (2014), s. 160-169 ISSN 1059-9630. [International Thermal Spray Conference (ITSC2013). Busan, 13.05.2013-15.05.2013] Institutional support: RVO:61389021 Keywords : atmospheric plasma spray (APS) * thermal and phase stability of coatings * thermal barrier coatings (TBCs) * thermal conductivity * zirconia Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 1.344, year: 2014 http://link.springer.com/article/10.1007%2Fs11666-013-0014-9/fulltext.html

  14. The effect of Al intermediate layer on thermal resistance of EB-PVD yttria-stabilized zirconia coatings on titanium substrate

    Science.gov (United States)

    Panin, Alexey; Panin, Victor; Kazachenok, Marina; Shugurov, Artur; Sinyakova, Elena; Martynov, Sergey; Rusyaev, Andrey; Kasterov, Artur

    2017-12-01

    The yttria-stabilized zirconia coatings sprayed on titanium substrates by the electron beam physical vapor deposition were subjected to thermal annealing in air at 1000°C for 1, 30 and 60 min. The delamination and fracture of the coatings are studied by the scanning electron microscopy and X-ray diffraction. It is shown that a magnetron sputtered Al interlayer between the coating and the substrate considerably improves the thermal resistance of ceramic coatings.

  15. Normal spectral emittance of Inconel 718 aeronautical alloy coated with yttria stabilized zirconia films

    Energy Technology Data Exchange (ETDEWEB)

    Gonzalez-Fernandez, L. [Departamento de Fisica de la Materia Condensada, Facultad de Ciencia y Tecnologia, Universidad del Pais Vasco, Barrio Sarriena s/n, 48940 Leioa, Bizkaia (Spain); Industria de Turbo Propulsores, S.A., Planta de Zamudio, Edificio 300, 48170 Zamudio, Bizkaia (Spain); Campo, L. del [Departamento de Fisica de la Materia Condensada, Facultad de Ciencia y Tecnologia, Universidad del Pais Vasco, Barrio Sarriena s/n, 48940 Leioa, Bizkaia (Spain); Perez-Saez, R.B., E-mail: raul.perez@ehu.es [Departamento de Fisica de la Materia Condensada, Facultad de Ciencia y Tecnologia, Universidad del Pais Vasco, Barrio Sarriena s/n, 48940 Leioa, Bizkaia (Spain); Tello, M.J. [Departamento de Fisica de la Materia Condensada, Facultad de Ciencia y Tecnologia, Universidad del Pais Vasco, Barrio Sarriena s/n, 48940 Leioa, Bizkaia (Spain)

    2012-02-05

    Highlights: Black-Right-Pointing-Pointer Emittance of Inconel 718 coated with plasma sprayed yttria stabilized zirconia. Black-Right-Pointing-Pointer The coating is opaque for {lambda} > 9 {mu}m and semi-transparent for {lambda} < 9 {mu}m. Black-Right-Pointing-Pointer In the semi-transparent region the emittance decreases with coating thickness. Black-Right-Pointing-Pointer 300 {mu}m thick coatings are still semi-transparent. Black-Right-Pointing-Pointer In the opaque region the surface roughness determines the emittance level. - Abstract: Knowledge of the radiative behaviour of the yttria stabilized zirconia (YSZ) thermal barrier coatings (TBCs) is needed to perform radiative heat transfer calculations in industrial applications. In this paper, normal spectral emittance experimental data of atmospheric plasma sprayed (PS) YSZ films layered on Inconel 718 substrates are shown. The spectral emittance was measured between 2.5 and 22 {mu}m on samples with film thicknesses ranging from 20 to 280 {mu}m. The samples were heated in a controlled environment, and the emittance was measured for several temperatures between 330 and 730 Degree-Sign C. The dependence of the spectral emittance with film thickness, surface roughness and temperature has been studied and compared with the available results for YSZ TBCs obtained by electron-beam physical vapour deposition. The PS-TBC samples show a Christiansen point at {lambda} = 12.8 {mu}m. The films are semi-transparent for {lambda} < 9 {mu}m, and opaque for {lambda} > 9 {mu}m. In the semi-transparent region, the contribution of the radiation emitted by the Inconel 718 substrate to the global emittance of the samples is analysed. In addition, the influence of the roughness in the emittance values in the opaque spectral region is discussed. Finally, the total normal emittance is obtained as a function of the TBC thickness.

  16. Creep behavior of the titanium alloy with zirconia plasma sprayed coating

    International Nuclear Information System (INIS)

    Reis, D.A.P.; Moura Neto, C.; Couto, A.A.

    2009-01-01

    The proposal of this research has been the study of the plasma spayed coating on creep of the Ti-6Al-4V, focusing on the determination of the experimental parameters related to the first and second creep stages. Yttria (8 wt %) stabilized zirconia (YSZ) (Metco 204B-NS) with CoNiCrAlY ( AMDRY 995C) has been plasma sprayed coated on Ti-6Al-4V substrate. Creep tests with constant load had been done on Ti-6Al-4V coated samples, the stress level was from 250 to 319 MPa at 600 deg C. Highest values of t p and the decrease of the second stage rate had shown a better creep resistance on coated sample. Results indicate that the coated sample was greater than uncoated sample, thus the plasma sprayed coating prevent the sample oxidation efficiently. (author)

  17. Surface modification of yttria stabilized zirconia via polydopamine inspired coating for hydroxyapatite biomineralization

    Energy Technology Data Exchange (ETDEWEB)

    Zain, Norhidayu Muhamad [Medical Devices and Technology Group, Faculty of Biosciences and Medical Engineering, Universiti Teknologi Malaysia, 81310 UTM Johor Bahru, Johor (Malaysia); Hussain, Rafaqat [Ibnu Sina Institute for Fundamental Science Studies, Universiti Teknologi Malaysia, 81310 UTM Johor Bahru, Johor (Malaysia); Kadir, Mohammed Rafiq Abdul, E-mail: rafiq@biomedical.utm.my [Medical Devices and Technology Group, Faculty of Biosciences and Medical Engineering, Universiti Teknologi Malaysia, 81310 UTM Johor Bahru, Johor (Malaysia)

    2014-12-15

    Highlights: • Synthesis of functionalized yttria stabilized zirconia using polydopamine. • Improved hydrophilicity of the grafted samples with low contact angle of 44.0 ± 2.3. • Apatite layer with Ca/P ratio of 1.78 formed on the surface of the grafted samples. • Atomic percentage of Ca 2p increased by 2-fold at coating temperature of 37 °C. - Abstract: Yttria stabilized zirconia (YSZ) has been widely used as biomedical implant due to its high strength and enhanced toughening characteristics. However, YSZ is a bioinert material which constrains the formation of chemical bonds with bone tissue following implantation. Inspired by the property of mussels, the surface of YSZ ceramics was functionalized by quinone-rich polydopamine to facilitate the biomineralization of hydroxyapatite. YSZ discs were first immersed in 2 mg/mL of stirred or unstirred dopamine solution at either 25 or 37 °C. The samples were then incubated in 1.5 simulated body fluid (SBF) for 7d. The effect of coating temperature for stirred and unstirred dopamine solutions during substrate grafting was investigated on the basis of chemical compositions, wettability and biomineralization of hydroxyapatite on the YSZ functionalized surface. The results revealed that the YSZ substrate grafted at 37 °C in stirred solution of dopamine possessed significantly improved hydrophilicity (water contact angle of 44.0 ± 2.3) and apatite-mineralization ability (apatite ratio of 1.78). In summary, the coating temperature and stirring condition during grafting procedure affected the chemical compositions of the films and thus influenced the formation of apatite layer on the substrate during the biomineralization process.

  18. Surface modification of yttria stabilized zirconia via polydopamine inspired coating for hydroxyapatite biomineralization

    International Nuclear Information System (INIS)

    Zain, Norhidayu Muhamad; Hussain, Rafaqat; Kadir, Mohammed Rafiq Abdul

    2014-01-01

    Highlights: • Synthesis of functionalized yttria stabilized zirconia using polydopamine. • Improved hydrophilicity of the grafted samples with low contact angle of 44.0 ± 2.3. • Apatite layer with Ca/P ratio of 1.78 formed on the surface of the grafted samples. • Atomic percentage of Ca 2p increased by 2-fold at coating temperature of 37 °C. - Abstract: Yttria stabilized zirconia (YSZ) has been widely used as biomedical implant due to its high strength and enhanced toughening characteristics. However, YSZ is a bioinert material which constrains the formation of chemical bonds with bone tissue following implantation. Inspired by the property of mussels, the surface of YSZ ceramics was functionalized by quinone-rich polydopamine to facilitate the biomineralization of hydroxyapatite. YSZ discs were first immersed in 2 mg/mL of stirred or unstirred dopamine solution at either 25 or 37 °C. The samples were then incubated in 1.5 simulated body fluid (SBF) for 7d. The effect of coating temperature for stirred and unstirred dopamine solutions during substrate grafting was investigated on the basis of chemical compositions, wettability and biomineralization of hydroxyapatite on the YSZ functionalized surface. The results revealed that the YSZ substrate grafted at 37 °C in stirred solution of dopamine possessed significantly improved hydrophilicity (water contact angle of 44.0 ± 2.3) and apatite-mineralization ability (apatite ratio of 1.78). In summary, the coating temperature and stirring condition during grafting procedure affected the chemical compositions of the films and thus influenced the formation of apatite layer on the substrate during the biomineralization process

  19. Very low pressure plasma sprayed yttria-stabilized zirconia coating using a low-energy plasma gun

    International Nuclear Information System (INIS)

    Zhu, Lin; Zhang, Nannan; Bolot, Rodolphe; Planche, Marie-Pierre; Liao, Hanlin; Coddet, Christian

    2011-01-01

    In the present study, a more economical low-energy plasma source was used to perform a very low pressure plasma-spray (VLPPS) process. The plasma-jet properties were analyzed by means of optical emission spectroscopy (OES). Moreover, yttria-stabilized zirconia coating (YSZ) was elaborated by a F100 low-power plasma gun under working pressure of 1 mbar, and the substrate specimens were partially shadowed by a baffle-plate during plasma spraying for obtaining different coating microstructures. Based on the SEM observation, a column-like grain coating was deposited by pure vapor deposition at the shadowed region, whereas, in the unshadowed region, the coating exhibited a binary microstructure which was formed by a mixed deposition of melted particles and evaporated particles. The mechanical properties of the coating were also well under investigation. (orig.)

  20. Hot Corrosion of Yttrium Stabilized Zirconia Coatings Deposited by Air Plasma Spray on a Nickel-Based Superalloy

    Science.gov (United States)

    Vallejo, N. Diaz; Sanchez, O.; Caicedo, J. C.; Aperador, W.; Zambrano, G.

    In this research, the electrochemical impedance spectroscopy (EIS) and Tafel analysis were utilized to study the hot corrosion performance at 700∘C of air plasma-sprayed (APS) yttria-stabilized zirconia (YSZ) coatings with a NiCrAlY bond coat grown by high velocity oxygen fuel spraying (HVOF), deposited on an INCONEL 625 substrate, in contact with corrosive solids salts as vanadium pentoxide V2O5 and sodium sulfate Na2SO4. The EIS data were interpreted based on proposed equivalent electrical circuits using a suitable fitting procedure performed with Echem AnalystTM Software. Phase transformations and microstructural development were examined using X-ray diffraction (XRD), with Rietveld refinement for quantitative phase analysis, scanning electron microscopy (SEM) was used to determinate the coating morphology and corrosion products. The XRD analysis indicated that the reaction between sodium vanadate (NaVO3) and yttrium oxide (Y2O3) produces yttrium vanadate (YVO4) and leads to the transformation from tetragonal to monoclinic zirconia phase.

  1. Thermal Shock Resistance of Stabilized Zirconia/Metal Coat on Polymer Matrix Composites by Thermal Spraying Process

    Science.gov (United States)

    Zhu, Ling; Huang, Wenzhi; Cheng, Haifeng; Cao, Xueqiang

    2014-12-01

    Stabilized zirconia/metal coating systems were deposited on the polymer matrix composites by a combined thermal spray process. Effects of the thicknesses of metal layers and ceramic layer on thermal shock resistance of the coating systems were investigated. According to the results of thermal shock lifetime, the coating system consisting of 20 μm Zn and 125 μm 8YSZ exhibited the best thermal shock resistance. Based on microstructure evolution, failure modes and failure mechanism of the coating systems were proposed. The main failure modes were the formation of vertical cracks and delamination in the outlayer of substrate, and the appearance of coating spallation. The residual stress, thermal stress and oxidation of substrate near the substrate/metal layer interface were responsible for coating failure, while the oxidation of substrate near the substrate/coating interface was the dominant one.

  2. Protection of yttria-stabilized zirconia for dental applications by oxidic PVD coating.

    Science.gov (United States)

    Hübsch, C; Dellinger, P; Maier, H J; Stemme, F; Bruns, M; Stiesch, M; Borchers, L

    2015-01-01

    In this study, the application of transparent physical vapor deposition (PVD) coatings on zirconia ceramics was examined as an approach to retard the low-temperature degradation of zirconia for dental applications. Transparent monolayers of titanium oxide (TixOy) and multilayers consisting of titanium oxide-alumina-titanium oxide (TixOy-AlxOy-TixOy) were deposited onto standardized discs of 3Y-TZP using magnetron sputtering. Using X-ray photospectroscopy and time-of-flight secondary-ion mass spectrometry, the compositions of the coatings were verified, and an approximate thickness of 50 nm for each type of coating was ascertained. After aging the coated and uncoated samples in water vapor at 134°C and 3 bar for 4, 8, 16, 32, 64 and 128 h, the monoclinic phase content was determined using X-ray diffraction, and its impact on mechanical properties was assessed in biaxial flexural strength tests. In addition, the depth of the transformation zone was measured from scanning electron microscopy images of the fracture surfaces of hydrothermally aged samples. The results revealed that the tetragonal-to-monoclinic phase transformation of the zirconia ceramic was retarded by the application of PVD coatings. During the first stages of aging, the coated samples exhibited a significantly lower monoclinic phase content than the uncoated samples and, after 128 h of aging, showed a transformation zone which was only ∼12-15 μm thick compared to ∼30 μm in the control group. Biaxial flexural strength decreased by ∼10% during aging and was not influenced by the application of a PVD coating. Copyright © 2014 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  3. Sol-gel derived bioactive coating on zirconia: Effect on flexural strength and cell proliferation.

    Science.gov (United States)

    Shahramian, Khalil; Leminen, Heidi; Meretoja, Ville; Linderbäck, Paula; Kangasniemi, Ilkka; Lassila, Lippo; Abdulmajeed, Aous; Närhi, Timo

    2017-11-01

    The purpose of this study was to evaluate the effect of sol-gel derived bioactive coatings on the biaxial flexural strength and fibroblast proliferation of zirconia, aimed to be used as an implant abutment material. Yttrium stabilized zirconia disc-shaped specimens were cut, ground, sintered, and finally cleansed ultrasonically in each of acetone and ethanol for 5 minutes. Three experimental groups (n = 15) were fabricated, zirconia with sol-gel derived titania (TiO 2 ) coating, zirconia with sol-gel derived zirconia (ZrO 2 ) coating, and non-coated zirconia as a control. The surfaces of the specimens were analyzed through images taken using a scanning electron microscope (SEM), and a non-contact tapping mode atomic force microscope (AFM) was used to record the surface topography and roughness of the coated specimens. Biaxial flexural strength values were determined using the piston-on-three ball technique. Human gingival fibroblast proliferation on the surface of the specimens was evaluated using AlamarBlue assay™. Data were analyzed using a one-way analysis of variance (ANOVA) followed by Tukey's post-hoc test. Additionally, the biaxial flexural strength data was also statistically analyzed with the Weibull distribution. The biaxial flexural strength of zirconia specimens was unaffected (p > 0.05). Weibull modulus of TiO 2 coated and ZrO 2 coated groups (5.7 and 5.4, respectively) were lower than the control (8.0). Specimens coated with ZrO 2 showed significantly lower fibroblast proliferation compared to other groups (p sol-gel derived coatings have no influence on the flexural strength of zirconia. ZrO 2 coated specimens showed significantly lower cell proliferation after 12 days than TiO 2 coated or non-coated control. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 105B: 2401-2407, 2017. © 2016 Wiley Periodicals, Inc.

  4. Tribological and wear behavior of yttria stabilized zirconia thermal barrier coatings on mild steel

    International Nuclear Information System (INIS)

    Farooq, M.; Pervez, A.

    2012-01-01

    The perfection of the temperature confrontation of the engine essentials can be obtained by claim of a single ceramic thermal barrier coating (TBC) or several composite layers. Engine elements protected by TBC can work safely in elevated temperature range above 1000 degree C. Continuous endeavor to increase thermal resistance of engine the elements requires, apart from laboratory investigations, also numerical study of the different engine parts. The high temperatures and stress concentrations can act as the local sources of damage initiation and defects propagation in the form of cracks. The current study focuses the development of Yttria stabilized zirconia thermal barrier coating by Thermal spray technique. Mild steel was used as a substrate and the coating was then characterized for tribological analysis followed by the optical analysis of wear tracks and found the TBC behavior more promising then steel. (author)

  5. Laser surface modification of Yttria Stabilized Zirconia (YSZ) thermal barrier coating on AISI H13 tool steel substrate

    Science.gov (United States)

    Reza, M. S.; Aqida, S. N.; Ismail, I.

    2018-03-01

    This paper presents laser surface modification of plasma sprayed yttria stabilized zirconia (YSZ) coating to seal porosity defect. Laser surface modification on plasma sprayed YSZ was conducted using 300W JK300HPS Nd: YAG laser at different operating parameters. Parameters varied were laser power and pulse frequency with constant residence time. The coating thickness was measured using IM7000 inverted optical microscope and surface roughness was analysed using two-dimensional Mitutoyo Surface Roughness Tester. Surface roughness of laser surface modification of YSZ H-13 tool steel decreased significantly with increasing laser power and decreasing pulse frequency. The re-melted YSZ coating showed higher hardness properties compared to as-sprayed coating surface. These findings were significant to enhance thermal barrier coating surface integrity for dies in semi-solid processing.

  6. Nano-structured yttria-stabilized zirconia coating by electrophoretic deposition

    Energy Technology Data Exchange (ETDEWEB)

    Maleki-Ghaleh, H., E-mail: H_Maleki@sut.ac.ir [Faculty of Materials Engineering, Sahand University of Technology, Tabriz (Iran, Islamic Republic of); Rekabeslami, M. [Faculty of Mechanical Engineering, Materials Science and Engineering Division, K. N. Toosi University of Technology, Tehran (Iran, Islamic Republic of); Shakeri, M.S. [Materials and Energy Research Center, Karaj (Iran, Islamic Republic of); Siadati, M.H. [Faculty of Mechanical Engineering, Materials Science and Engineering Division, K. N. Toosi University of Technology, Tehran (Iran, Islamic Republic of); Javidi, M. [Department of Materials Science and Engineering, School of Engineering, Shiraz University, Shiraz (Iran, Islamic Republic of); Talebian, S.H. [Faculty of Petroleum Engineering, Universiti Technologi Petronas, Perak (Malaysia); Aghajani, H. [Department of Materials Engineering, University of Tabriz, Tabriz (Iran, Islamic Republic of)

    2013-09-01

    The most important role of thermal barrier coatings is to reduce the temperature of the substrate in high temperature applications. Nanoparticle zirconia might be a suitable choice for improving the efficiency of thermal barrier coatings. Nanostructured coatings have lower thermal conduction, higher thermal expansion and lower dimensional variations at higher temperatures in comparison with the microstructured coatings. Electrophoretic deposition has been preferred for thermal barrier coatings due to its simplicity, controllability and low cost. In the present study, three different suspensions of ZrO{sub 2}–8 wt%Y{sub 2}O{sub 3} (40 nm) made with ethanol, acetone and acetyl acetone were used. Electrophoretic deposition was conducted at a fixed voltage of 60 V for 120 s on aluminized Inconel 738-LC, and then heat treated at 1100{sup o}C for 4 h in air atmosphere. The coating morphology and elemental distribution were studied using scanning electron microscopy. It was observed that suspension media have an important effect on the quality of the final product. Acetyl acetone showed better dispersion of particles than the other two media. Consequently, deposition from acetyl acetone resulted in uniform and crack-free layers while those from ethanol and acetone were completely non-uniform due to agglomeration and low viscosity, respectively.

  7. Sol-gel dip coating of yttria-stabilized tetragonal zirconia dental ceramic by aluminosilicate nanocomposite as a novel technique to improve the bonding of veneering porcelain.

    Science.gov (United States)

    Madani, Azamsadat; Nakhaei, Mohammadreza; Karami, Parisa; Rajabzadeh, Ghadir; Salehi, Sahar; Bagheri, Hossein

    2016-01-01

    The aim of this in vitro study was to evaluate the effect of silica and aluminosilicate nanocomposite coating of zirconia-based dental ceramic by a sol-gel dip-coating technique on the bond strength of veneering porcelain to the yttria-stabilized tetragonal zirconia polycrystal (Y-TZP) in vitro. Thirty Y-TZP blocks (10 mm ×10 mm ×3 mm) were prepared and were assigned to four experimental groups (n=10/group): C, without any further surface treatment as the control group; S, sandblasted using 110 μm alumina powder; Si, silica sol dip coating + calcination; and Si/Al, aluminosilicate sol dip coating + calcination. After preparing Y-TZP samples, a 3 mm thick layer of the recommended porcelain was fired on the coated Y-TZP surface. Fourier transform infrared spectroscopy (FT-IR), X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy-dispersive X-ray analysis were used to characterize the coating and the nature of the bonding between the coating and zirconia. To examine the zirconia-porcelain bond strength, a microtensile bond strength (μTBS) approach was chosen. FT-IR study showed the formation of silica and aluminosilicate materials. XRD pattern showed the formation of new phases consisting of Si, Al, and Zr in coated samples. SEM showed the formation of a uniform coating on Y-TZP samples. Maximum μTBS values were obtained in aluminosilicate samples, which were significantly increased compared to control and sandblasted groups (P=0.013 and Pcoating can be considered as a convenient, less expensive reliable method for improving the bond strength between dental Y-TZP ceramics and veneering porcelain.

  8. Initial Bacterial Adhesion on Different Yttria-Stabilized Tetragonal Zirconia Implant Surfaces in Vitro

    Directory of Open Access Journals (Sweden)

    Lamprini Karygianni

    2013-12-01

    Full Text Available Bacterial adhesion to implant biomaterials constitutes a virulence factor leading to biofilm formation, infection and treatment failure. The aim of this study was to examine the initial bacterial adhesion on different implant materials in vitro. Four implant biomaterials were incubated with Enterococcus faecalis, Staphylococcus aureus and Candida albicans for 2 h: 3 mol % yttria-stabilized tetragonal zirconia polycrystal surface (B1a, B1a with zirconium oxide (ZrO2 coating (B2a, B1a with zirconia-based composite coating (B1b and B1a with zirconia-based composite and ZrO2 coatings (B2b. Bovine enamel slabs (BES served as control. The adherent microorganisms were quantified and visualized using scanning electron microscopy (SEM; DAPI and live/dead staining. The lowest bacterial count of E. faecalis was detected on BES and the highest on B1a. The fewest vital C. albicans strains (42.22% were detected on B2a surfaces, while most E. faecalis and S. aureus strains (approximately 80% were vital overall. Compared to BES; coated and uncoated zirconia substrata exhibited no anti-adhesive properties. Further improvement of the material surface characteristics is essential.

  9. The Influence of Heat Treatments on the Porosity of Suspension Plasma-Sprayed Yttria-Stabilized Zirconia Coatings

    Science.gov (United States)

    Ekberg, Johanna; Ganvir, Ashish; Klement, Uta; Creci, Simone; Nordstierna, Lars

    2018-02-01

    Suspension plasma-sprayed coatings are produced using fine-grained feedstock. This allows to control the porosity and to achieve low thermal conductivity which makes the coatings attractive as topcoats in thermal barrier coatings (TBCs). Used in gas turbine applications, TBCs are exposed to high temperature exhaust gases which lead to microstructure alterations. In order to obtain coatings with optimized thermomechanical properties, microstructure alterations like closing of pores and opening of cracks have to be taken into account. Hence, in this study, TBC topcoats consisting of 4 mol.% yttria-stabilized zirconia were heat-treated in air at 1150 °C and thereafter the coating porosity was investigated using image analysis (IA) and nuclear magnetic resonance (NMR) cryoporometry. Both IA and NMR cryoporometry showed that the porosity changed as a result of the heat treatment for all investigated coatings. In fact, both techniques showed that the fine porosity decreased as a result of the heat treatment, while IA also showed an increase in the coarse porosity. When studying the coatings using scanning electron microscopy, it was noticed that finer pores and cracks disappeared and larger pores grew slightly and achieved a more distinct shape as the material seemed to become more compact.

  10. Influence of Zirconia on Hydroxyapatite Coating on Ti-Alloy by Laser Cladding

    Institute of Scientific and Technical Information of China (English)

    杜海燕; 霍伟荣; 高海; 王丽娟; 邱世鹏; 刘家臣

    2003-01-01

    Coating titanium alloy with the bioceramic material hydroxyapatite(HAP) has been used to improve the poor osteoinductive properties of pure titanium alloy. But in clinical applications, the mechanical failure of HAP-coated titanium alloy implant suffered at the interface of the HAP coatings and titanium alloy substrate will be a potential weakness in prosthesis. Yttria-stablized zirconia (YSZ) is expected to enhance the mechanical properties of the HAP coating and reduce the coefficient of thermal expansion difference between the coated layer and the substrate. These may reinforce the bonding strength between the coatings and the substrate. In this paper, HAP/YSZ composite coatings were cladded by laser. The effects of zirconia on the microstructure, mechanical properties and formation of tricalcium phosphate (TCP, Ca3(PO4)2) of the HAP/YSZ composite coatings were evaluated. XRD, SEM and TEM were used to investigate the phase composition, microstructure and morphology of the coatings. The experimental results showed that adding YSZ in coatings was favorable to the composition and stability of HAP, and to the improvement of the adhesion strength, microhardness and microtoughness. A well uniform, crack-free coating of HAP/YSZ composites was formed on Ti-alloy substrate by laser cladding.

  11. Microbial adhesion on novel yttria-stabilized tetragonal zirconia (Y-TZP) implant surfaces with nitrogen-doped hydrogenated amorphous carbon (a-C:H:N) coatings.

    Science.gov (United States)

    Schienle, Stefanie; Al-Ahmad, Ali; Kohal, Ralf Joachim; Bernsmann, Falk; Adolfsson, Erik; Montanaro, Laura; Palmero, Paola; Fürderer, Tobias; Chevalier, Jérôme; Hellwig, Elmar; Karygianni, Lamprini

    2016-09-01

    Biomaterial surfaces are at high risk for initial microbial colonization, persistence, and concomitant infection. The rationale of this study was to assess the initial adhesion on novel implant surfaces of Enterococcus faecalis, Staphylococcus aureus, Escherichia coli, Pseudomonas aeruginosa, and Candida albicans upon incubation. The tested samples were 3 mol% yttria-stabilized tetragonal zirconia polycrystal (3Y-TZP) samples with nitrogen-doped hydrogenated amorphous carbon (a-C:H:N) coating (A) and 3Y-TZP samples coated with ceria-stabilized zirconia-based (Ce-TZP) composite and a-C:H:N (B). Uncoated 3Y-TZP samples (C) and bovine enamel slabs (BES) served as controls. Once the surface was characterized, the adherent microorganisms were quantified by estimating the colony-forming units (CFUs). Microbial vitality was assessed by live/dead staining, and microbial-biomaterial surface topography was visualized by scanning electron microscopy (SEM). Overall, A and B presented the lowest CFU values for all microorganisms, while C sheltered significantly less E. faecalis, P. aeruginosa, and C. albicans than BES. Compared to the controls, B demonstrated the lowest vitality values for E. coli (54.12 %) and C. albicans (67.99 %). Interestingly, A (29.24 %) exhibited higher eradication rates for S. aureus than B (13.95 %). Within the limitations of this study, a-C:H:N-coated 3Y-TZP surfaces tended to harbor less initially adherent microorganisms and selectively interfered with their vitality. This could enable further investigation of the new multi-functional zirconia surfaces to confirm their favorable antimicrobial properties in vivo.

  12. Characteristics of porous zirconia coated with hydroxyapatite

    Indian Academy of Sciences (India)

    However, porous hydroxyapatite bodies are mechanically weak and brittle, which makes shaping and implantation difficult. One way to solve this problem is to introduce a strong porous network onto which hydroxyapatite coating is applied. In this study, porous zirconia and alumina-added zirconia ceramics were prepared ...

  13. Hot corrosion behavior of plasma-sprayed partially stabilized zirconia coatings in a lithium molten salt

    International Nuclear Information System (INIS)

    Cho, Soo Haeng; Hong, Sun Seok; Kang, Dae Seong; Park, Byung Heong; Hur, Jin Mok; Lee, Han Soo

    2008-01-01

    The electrolytic reduction of spent oxide fuel involves the liberation of oxygen in a molten LiCl electrolyte, which results in a chemically aggressive environment that is too corrosive for typical structural materials. It is essential to choose the optimum material for the process equipment handling molten salt. IN713LC is one of the candidate materials proposed for application in electrolytic reduction process. In this study, Yttria-Stabilized Zirconia (YSZ) top coat was applied to a surface of IN713LC with an aluminized metallic bond coat by an optimized plasma spray process, and were investigated the corrosion behavior at 675 .deg. C for 216 hours in the molten salt LiCl-Li 2 O under an oxidizing atmosphere. The as-coated and tested specimens were examined by OM, SEM/EDS and XRD, respectively. The bare superalloy reveals obvious weight loss, and the corrosion layer formed on the surface of the bare superalloy was spalled due to the rapid scale growth and thermal stress. The top coatings showed a much better hot-corrosion resistance in the presence of LiCl-Li 2 O molten salt when compared to those of the uncoated superalloy and the aluminized bond coatings. These coatings have been found to be beneficial for increasing to the hot-corrosion resistance of the structural materials for handling high temperature lithium molten salts

  14. Deposition and characterization of plasma sprayed Ni-5A1/ magnesia stabilized zirconia based functionally graded thermal barrier coating

    International Nuclear Information System (INIS)

    Baig, M N; Khalid, F A

    2014-01-01

    Thermal barrier coatings (TBCs) are employed to protect hot section components in industrial and aerospace gas turbine engines. Conventional TBCs frequently fail due to high residual stresses and difference between coefficient of thermal expansion (CTE) of the substrate and coatings. Functionally graded thermal barrier coatings (FG-TBCs) with gradual variation in composition have been proposed to minimize the problem. In this work, a five layered functionally graded thermal barrier coating system was deposited by atmospheric plasma spray (APS) technique on Nimonic 90 substrates using Ni-5Al as bond coat (BC) and magnesia stabilized zirconia as top coat (TC). The coatings were characterized by SEM, EDS, XRD and optical profilometer. Microhardness and coefficient of thermal expansion of the five layers deposited as individual coatings were also measured. The deposited coating system was oxidized at 800°C. SEM analysis showed that five layers were successfully deposited by APS to produce a FG-TBC. The results also showed that roughness (Ra) of the individual layers decreased with an increase in TC content in the coatings. It was found that microhardness and CTE values gradually changed from bond coat to cermet layers to top coat. The oxidized coated sample revealed parabolic behavior and changes in the surface morphology and composition of coating

  15. Surface modification of yttria stabilized zirconia via polydopamine inspired coating for hydroxyapatite biomineralization

    Science.gov (United States)

    Zain, Norhidayu Muhamad; Hussain, Rafaqat; Kadir, Mohammed Rafiq Abdul

    2014-12-01

    Yttria stabilized zirconia (YSZ) has been widely used as biomedical implant due to its high strength and enhanced toughening characteristics. However, YSZ is a bioinert material which constrains the formation of chemical bonds with bone tissue following implantation. Inspired by the property of mussels, the surface of YSZ ceramics was functionalized by quinone-rich polydopamine to facilitate the biomineralization of hydroxyapatite. YSZ discs were first immersed in 2 mg/mL of stirred or unstirred dopamine solution at either 25 or 37 °C. The samples were then incubated in 1.5 simulated body fluid (SBF) for 7d. The effect of coating temperature for stirred and unstirred dopamine solutions during substrate grafting was investigated on the basis of chemical compositions, wettability and biomineralization of hydroxyapatite on the YSZ functionalized surface. The results revealed that the YSZ substrate grafted at 37 °C in stirred solution of dopamine possessed significantly improved hydrophilicity (water contact angle of 44.0 ± 2.3) and apatite-mineralization ability (apatite ratio of 1.78). In summary, the coating temperature and stirring condition during grafting procedure affected the chemical compositions of the films and thus influenced the formation of apatite layer on the substrate during the biomineralization process.

  16. Chemical treatment and biomimetic coating evaluating in zirconia-alumina ceramics

    International Nuclear Information System (INIS)

    Aguiar, Amanda Abati

    2007-01-01

    Ceramic materials, as alumina and zirconia have been explored along the years as biomaterials application. The bio inert nature has been stimulating the development of new alternatives, as chemical treatments to improve the biological application of these ceramics. The biomimetic process of bio inert ceramics for coating apatite is based on soaking the implant in a simulated body fluid, SBF, with ion concentrations nearly equal to those of human blood plasma. The bioactivity of the material is related with the formation of a layer constituted of hydroxyapatite low crystalline, similar to the biological apatite. The biocompatibility associated to the structural properties of the alumina and zirconia has been stimulating the clinical use of these materials, mainly in areas of larger mechanical requests, places not recommended for bioactive hydroxyapatite, for instance. In this work samples of alumina, zirconia doped with Yttria (3% mol) and composites of alumina and zirconia doped with Yttria (3% mol) were prepared by co-precipitation method, calcinate, sintered, chemically treated with solutions of acid phosphoric and sodium hydroxide and them immersed in 1.0 M and 1.5 M SBF. The calcinate powders were analyzed by X-ray diffraction (XRD), scanning electron microscopy (SEM), gas adsorption (BET) and laser diffraction. The XRD results indicate that the samples are low crystalline. It was observed for BET that the samples present high specific surface area. The results of laser diffraction and SEM showed that the powders are agglomerates. The sintered samples were analyzed by XRD, SEM and X-ray fluorescence (XRF). The phases quantified by Rietveld method were: cubic, tetragonal and monoclinic of the zirconia, besides the phase alpha of the alumina. The chemical treatment with phosphoric acid didn't present a tendency of larger apatite formation in relation to the samples no chemically treated. The treatment with sodium hydroxide provoked accentuated transformation of

  17. Absence of Dopant Segregation to the Surface of Scandia and Yttria Co-Stabilized Zirconia

    DEFF Research Database (Denmark)

    Vels Hansen, Karin; Mogensen, Mogens Bjerg

    2012-01-01

    stabilized zirconia. The probable reason for this is that due to its size the Sc3+ ion fits better in the zirconia lattice than Y3+ does. The difference in surface composition may be the explanation for the observed increased tolerance toward sulfur of Ni-ScYSZ compared to Ni-YSZ cermets....

  18. Development and evaluation of suspension plasma sprayed yttria stabilized zirconia coatings as thermal barriers

    Science.gov (United States)

    van Every, Kent J.

    The insulating effects from thermal barrier coatings (TBCs) in gas turbine engines allow for increased operational efficiencies and longer service lifetimes. Consequently, improving TBCs can lead to enhanced gas turbine engine performance. This study was conducted to investigate if yttria-stabilized zirconia (YSZ) coatings, the standard industrial choice for TBCs, produced from nano-sized powder could provide better thermal insulation than current commericial YSZ coatings generated using micron-sized powders. The coatings for this research were made via the recently developed suspension plasma spraying (SPS) process. With SPS, powders are suspended in a solvent containing dispersing agents; the suspension is then injected directly into a plasma flow that evaporates the solvent and melts the powder while transporting it to the substrate. Although related to the industrial TBC production method of air plasma spraying (APS), SPS has two important differences---the ability to spray sub-micron diameter ceramic particles, and the ability to alloy the particles with chemicals dissolved in the solvent. These aspects of SPS were employed to generate a series of coatings from suspensions containing ˜100 nm diameter YSZ powder particles, some of which were alloyed with neodymium and ytterbium ions from the solvent. The SPS coatings contained columnar structures not observed in APS TBCs; thus, a theory was developed to explain the formation of these features. The thermal conductivity of the coatings was tested to evaluate the effects of these unique microstructures and the effects of the alloying process. The results for samples in the as-sprayed and heat-treated conditions were compared to conventional YSZ TBCs. This comparison showed that, relative to APS YSZ coatings, the unalloyed SPS samples typically exhibited higher as-sprayed and lower heat-treated thermal conductivities. All thermal conductivity values for the alloyed samples were lower than conventional YSZ TBCs

  19. Effect of an experimental zirconia-silica coating technique on micro tensile bond strength of zirconia in different priming conditions

    NARCIS (Netherlands)

    Chen, C.; Kleverlaan, C.J.; Feilzer, A.J.

    2012-01-01

    Objectives This study aimed to evaluate the adhesive properties of a MDP-containing resin cement to a colored zirconia ceramic, using an experimental zirconia-silica coating technique with different priming conditions. Methods 18 zirconia ceramic discs (Cercon base colored) were divided into two

  20. Effects of isothermal treatment on microstructure and scratch test behavior of plasma sprayed zirconia coatings

    Directory of Open Access Journals (Sweden)

    Veloso Guilherme

    2004-01-01

    Full Text Available The increase of the petroleum cost in the last decades revitalized the interest for lighter and more economic vehicles. Simultaneously, the demand for safe and unpolluted transports grows. The application of thermal barriers coatings (TBC on combustion chamber and on flat surface of pistons reduces the thermal losses of the engines, resulting in higher temperatures in the combustion chamber. This fact contributes to the improvement of the thermal efficiency (performance and for the reduction of incomplete combustion. Supported on these initial ideas, thermal barriers coatings constituted by CaO partially stabilized zirconia were produced and their microstructure examined. This coating still presents some drawbacks associated with thermal stresses and permeability to oxidizing gases, which will, eventually, lead to failure of the TBC by spallation. The failure may, in general, be associated to one of three factors: oxide growth at the ceramic-metal interface, formed during thermal cycling; stress build-up due to thermal cycling; and metal-oxide interface segregation, mainly of S. However, it is also relevant to understand the behavior of TBC's under isothermal oxidation. Therefore, this paper investigates the effect of oxidation on the adherence of thermal sprayed coatings. The adherence was measured by linear scratching tests, widely used for thin coatings. Plasma sprayed calcia partially stabilized zirconia was used as TBC and Ni-5%Al as bond coat, with Al substrates. Coated samples were submitted to heat treatments at 500 °C, for 50 h. The microstructures were examined by optical light microscopy, X-ray diffraction, profilometry and SEM.

  1. Modulation of human dermal microvascular endothelial cell and human gingival fibroblast behavior by micropatterned silica coating surfaces for zirconia dental implant applications

    International Nuclear Information System (INIS)

    Laranjeira, Marta S; Carvalho, Ângela; Ferraz, Maria Pia; Monteiro, Fernando Jorge; Pelaez-Vargas, Alejandro; Hansford, Derek; Coimbra, Susana; Costa, Elísio; Santos-Silva, Alice; Fernandes, Maria Helena

    2014-01-01

    Dental ceramic implants have shown superior esthetic behavior and the absence of induced allergic disorders when compared to titanium implants. Zirconia may become a potential candidate to be used as an alternative to titanium dental implants if surface modifications are introduced. In this work, bioactive micropatterned silica coatings were produced on zirconia substrates, using a combined methodology of sol–gel processing and soft lithography. The aim of the work was to compare the in vitro behavior of human gingival fibroblasts (HGFs) and human dermal microvascular endothelial cells (HDMECs) on three types of silica-coated zirconia surfaces: flat and micropatterned (with pillars and with parallel grooves). Our results showed that cells had a higher metabolic activity (HGF, HDMEC) and increased gene expression levels of fibroblast-specific protein-1 (FSP-1) and collagen type I (COL I) on surfaces with pillars. Nevertheless, parallel grooved surfaces were able to guide cell growth. Even capillary tube-like networks of HDMEC were oriented according to the surface geometry. Zirconia and silica with different topographies have shown to be blood compatible and silica coating reduced bacteria adhesion. All together, the results indicated that microstructured bioactive coating seems to be an efficient strategy to improve soft tissue integration on zirconia implants, protecting implants from peri-implant inflammation and improving long-term implant stabilization. This new approach of micropatterned silica coating on zirconia substrates can generate promising novel dental implants, with surfaces that provide physical cues to guide cells and enhance their behavior. (paper)

  2. Effectiveness of screw surface coating on the stability of zirconia abutments after cyclic loading.

    Science.gov (United States)

    Basílio, Mariana de Almeida; Butignon, Luis Eduardo; Arioli Filho, João Neudenir

    2012-01-01

    Different surface treatments have been developed in attempts to prevent the loosening of abutment screws. The aim of the current study was to compare the effectiveness of titanium alloy screws with tungsten-doped diamond-like carbon (W-DLC) coating and uncoated screws in providing stability to zirconia (ZrO2) ceramic abutments after cyclic loading. Twenty prefabricated ZrO2 ceramic abutments on their respective external-hex implants were divided into two groups of equal size according to the type of screw used: uncoated titanium alloy screw (Ti) or titanium alloy screw with W-DLC coating (W-DLC/Ti). The removal torque value (preload) of the abutment screw was measured before and after loading. Cyclic loading between 11 and 211 N was applied at an angle of 30 degrees to the long axis of the implants at a frequency of 15 Hz. A target of 0.5 X 106 cycles was defined. Group means were calculated and compared using analysis of variance and the F test (α = .05). Before cyclic loading, the preload for Ti screws was significantly higher than that for W-DLC/Ti screws (P = .021). After cyclic loading, there was no significant difference between them (P = .499). Under the studied conditions, it can be concluded that, after cyclic loading, both abutment screws presented a significant reduction in the mean retained preload and similar effectiveness in maintaining preload.

  3. Thermal stability and phase transformation in fully indium oxide (InO{sub 1.5}) stabilized zirconia

    Energy Technology Data Exchange (ETDEWEB)

    Piva, R.H., E-mail: honorato.piva@ua.pt; Piva, D.H.; Morelli, M.R.

    2017-01-15

    Indium oxide (InO{sub 1.5}) stabilized zirconia (InSZ) is an attractive material as electrolyte, or electrode, in solid oxide fuel cells (SOFCs), and as corrosion resistant top coat in thermal barrier coatings. However, little is known about the phase stability of cubic InSZ at temperatures that simulate the conditions in an operating SOFC or turbine. This article provides an investigation of the phase stability and phase transformations in cubic InSZ after heat treatments at 800, 1000, and 1200 °C for periods up to 2000 h. The results revealed that cubic InSZ is not stable during annealing at 1000 and 1200 °C, owing to a fast destabilization of the initial cubic phase to tetragonal, and eventually to monoclinic (c → t → m). The c → t → m transition in InSZ is intimately associated with the indium volatilization. On the other hand, cubic InSZ remained stable for 2000 h at 800 °C, although the partial formation of the tetragonal phase was observed along with a 0.25% contraction in the unit cell volume of the cubic phase, caused by short-range ordering. These results demonstrate that technological applications of cubic InSZ are restricted to temperatures at which the volatilization of the InO{sub 1.5} stabilizer does not occur. - Highlights: •Phase stability of fully InO{sub 1.5} stabilized zirconia (cubic InSZ) was evaluated. •Cubic InSZ is instable at temperatures ≥ 1000 °C, owing to the cubic-to-tetragonal-to-monoclinic destabilization. •Cubic InSZ undergoes the cubic-to-tetragonal transformation at ~ 800 °C. •Owing to the low phase stability, applications of cubic InSZ in TBCs or SOFCs are restricted.

  4. Shear bond strength between an indirect composite layering material and feldspathic porcelain-coated zirconia ceramics.

    Science.gov (United States)

    Fushiki, Ryosuke; Komine, Futoshi; Blatz, Markus B; Koizuka, Mai; Taguchi, Kohei; Matsumura, Hideo

    2012-10-01

    This study aims to evaluate the effect of both feldspathic porcelain coating of zirconia frameworks and priming agents on shear bond strength between an indirect composite material and zirconia frameworks. A total of 462 airborne-particle-abraded zirconia disks were divided into three groups: untreated disks (ZR-AB), airborne-particle-abraded zirconia disks coated with feldspathic porcelain, (ZR-PO-AB), and hydrofluoric acid-etched zirconia disks coated with feldspathic porcelain (ZR-PO-HF). Indirect composite (Estenia C&B) was bonded to zirconia specimens with no (CON) or one of four priming agents--Clearfil Photo Bond (CPB), Clearfil Photo Bond with Clearfil Porcelain Bond Activator (CPB + activator), Estenia Opaque primer, or Porcelain Liner M Liquid B (PLB)--with or without an opaque material (Estenia C&B Opaque). All specimens were tested for shear bond strength before and after 20,000 thermocycles. The Steel-Dwass test and Mann-Whitney U test were used to compare shear bond strength. In ZR-AB specimens, the initial bond strength of the CPB and CPB + Activator groups was significantly higher as compared with the other three groups (P material, bond strength was significantly lower in ZR-AB specimens than in ZR-PO-AB and ZR-PO-HF specimens (P composite to zirconia independent of surface treatment. The use of a silane coupling agent and opaque material yields durable bond strength between the indirect composite and feldspathic-porcelain-coated zirconia. The results of the present study suggest that feldspathic porcelain coating of zirconia frameworks is an effective method to obtain clinically acceptable bond strengths of a layering indirect composite material to a zirconia framework.

  5. Controlling Microstructure of Yttria-Stabilized Zirconia Prepared from Suspensions and Solutions by Plasma Spraying with High Feed Rates.

    Czech Academy of Sciences Publication Activity Database

    Mušálek, Radek; Medřický, Jan; Tesař, Tomáš; Kotlan, Jiří; Pala, Zdeněk; Lukáč, František; Illková, Ksenia; Hlína, Michal; Chráska, Tomáš; Sokołowski, P.; Curry, N.

    2017-01-01

    Roč. 26, č. 8 (2017), s. 1787-1803 ISSN 1059-9630 R&D Projects: GA ČR GA15-12145S Institutional support: RVO:61389021 Keywords : hybrid plasma torch * microstructure * solution * precursor spraying * suspension spraying * thermal barrier * coatings (TBCs) * water-stabilized plasma * yttria-stabilized zirconia (YSZ) Subject RIV: JK - Corrosion ; Surface Treatment of Materials OBOR OECD: Coating and films Impact factor: 1.488, year: 2016 https://link.springer.com/ article /10.1007/s11666-017-0622-x

  6. Chemical treatment and biomimetic coating evaluating in zirconia-alumina ceramics; Avaliacao de tratamentos quimicos e recobrimento biomimetico em ceramicas de alumina-zirconia

    Energy Technology Data Exchange (ETDEWEB)

    Aguiar, Amanda Abati

    2007-07-01

    Ceramic materials, as alumina and zirconia have been explored along the years as biomaterials application. The bio inert nature has been stimulating the development of new alternatives, as chemical treatments to improve the biological application of these ceramics. The biomimetic process of bio inert ceramics for coating apatite is based on soaking the implant in a simulated body fluid, SBF, with ion concentrations nearly equal to those of human blood plasma. The bioactivity of the material is related with the formation of a layer constituted of hydroxyapatite low crystalline, similar to the biological apatite. The biocompatibility associated to the structural properties of the alumina and zirconia has been stimulating the clinical use of these materials, mainly in areas of larger mechanical requests, places not recommended for bioactive hydroxyapatite, for instance. In this work samples of alumina, zirconia doped with Yttria (3% mol) and composites of alumina and zirconia doped with Yttria (3% mol) were prepared by co-precipitation method, calcinate, sintered, chemically treated with solutions of acid phosphoric and sodium hydroxide and them immersed in 1.0 M and 1.5 M SBF. The calcinate powders were analyzed by X-ray diffraction (XRD), scanning electron microscopy (SEM), gas adsorption (BET) and laser diffraction. The XRD results indicate that the samples are low crystalline. It was observed for BET that the samples present high specific surface area. The results of laser diffraction and SEM showed that the powders are agglomerates. The sintered samples were analyzed by XRD, SEM and X-ray fluorescence (XRF). The phases quantified by Rietveld method were: cubic, tetragonal and monoclinic of the zirconia, besides the phase alpha of the alumina. The chemical treatment with phosphoric acid didn't present a tendency of larger apatite formation in relation to the samples no chemically treated. The treatment with sodium hydroxide provoked accentuated transformation

  7. Effect of Co3O4 addition on densification of 8 mil% Yttria stabilized zirconia

    International Nuclear Information System (INIS)

    Grilo, J.P.F.; Neto, P.P.B.; Souza, G.L.; Macedo, D.A.; Paskocimas, C.A.; Nascimento, R.M.

    2012-01-01

    8 mol% Yttria stabilized zirconia (8YSZ) is the most common material used as electrolyte in solid oxide fuel cells (SOFC). In recent years, many research efforts have been focused on trying to reduce its sintering temperature with a view of the possibility of co-sintering of the anode/electrolyte interface. In this context, the use of sintering aids is a major technological routes used to enhance the densification of YSZ. In this work, Co 3 O 4 powders obtained by the Pechini method were used as sintering aids for 8YSZ. The effect of the addition of Co 3 O 4' (between 0.075 and 1 wt.%) in the densification of 8YSZ was investigated by X-ray diffraction, electron microscopy and density measurements. The results indicated that the optimum temperature sintering decreases with increasing content of Co 3 O 4 . The best content of the sintering aid was 0.25 wt.%, for this content was obtained value of relative density above 90% after sintering at temperatures as low as 1350 deg C. (author)

  8. Advanced zirconia-coated carbonyl-iron particles for acidic magnetorheological finishing of chemical-vapor-deposited ZnS and other IR materials

    Science.gov (United States)

    Salzman, S.; Giannechini, L. J.; Romanofsky, H. J.; Golini, N.; Taylor, B.; Jacobs, S. D.; Lambropoulos, J. C.

    2015-10-01

    We present a modified version of zirconia-coated carbonyl-iron (CI) particles that were invented at the University of Rochester in 2008. The amount of zirconia on the coating is increased to further protect the iron particles from corrosion when introduced to an acidic environment. Five low-pH, magnetorheological (MR) fluids were made with five acids: acetic, hydrochloric, nitric, phosphoric, and hydrofluoric. All fluids were based on the modified zirconia-coated CI particles. Off-line viscosity and pH stability were measured for all acidic MR fluids to determine the ideal fluid composition for acidic MR finishing of chemical-vapor-deposited (CVD) zinc sulfide (ZnS) and other infrared (IR) optical materials, such as hot-isostatic-pressed (HIP) ZnS, CVD zinc selenide (ZnSe), and magnesium fluoride (MgF2). Results show significant reduction in surface artifacts (millimeter-size, pebble-like structures on the finished surface) for several standard-grade CVD ZnS substrates and good surface roughness for the non-CVD MgF2 substrate when MR finished with our advanced acidic MR fluid.

  9. Reaction scheme of partial oxidation of methane to synthesis gas over yttrium-stabilized zirconia

    NARCIS (Netherlands)

    Zhu, J.J.; van Ommen, J.G.; Lefferts, Leonardus

    2004-01-01

    The partial oxidation of methane to synthesis gas over yttrium-stabilized zirconia (YSZ) was studied with in situ FTIR and both steady-state and transient experiments. The four major products, CO, H2, CO2, and H2O, are primary products of CPOM over YSZ. Besides these major products and traces of

  10. Microstructure and durability of zirconia thermal barrier coatings

    International Nuclear Information System (INIS)

    Suhr, D.S.; Mitchell, T.E.; Keller, R.J.

    1983-01-01

    Various combinations of plasma-sprayed bond coatings and zirconia ceramic coatings on a nickel-based superalloy substrate were tested by static thermal exposure at 1200 0 C and cyclic thermal exposure to 1000 0 C. The bond coats were based on Ni-Cr-Al alloys with additions of rare earth elements and Si. The ceramic coats were various ZrO 2 -Y 2 O 3 compositions, of which the optimum was found to be ZrO 2 -8.9 wt% Y 2 O 3 . Microstructural analysis showed that resistance to cracking during thermal exposure is strongly related to deleterious phase changes

  11. Characteristics of porous zirconia coated with hydroxyapatite as ...

    Indian Academy of Sciences (India)

    TECS

    Zirconia; porosity; hydroxyapatite; coating; compressive strength. 1. Introduction. A lot of .... typically from 300–500 μm, estimated from the SEM images. Thus, the .... Kim H W, Georgiou F, Knowles J C, Koh Y H and Kim H E. 2004 Biomaterials ...

  12. Stabilization of metastable tetragonal zirconia nanocrystallites by surface modification

    DEFF Research Database (Denmark)

    Nielsen, Mette Skovgaard; Almdal, Kristoffer; Lelieveld, A. van

    2011-01-01

    Metastable tetragonal zirconia nanocrystallites were studied in humid air and in water at room temperature (RT). A stabilizing effect of different surfactants on the tetragonal phase was observed. Furthermore, the phase stability of silanized metastable tetragonal zirconia nanocrystallites was te...... exposure to humidity. Only silanes and phosphate esters of these were able to stabilize the tetragonal phase in water. Even as small amounts of silanes as 0.25 silane molecule per nm2 are able to stabilize the tetragonal phase in water at RT. Aminopropyl trimethoxy silane and γ...

  13. Rapid, cool sintering of wet processed yttria-stabilized zirconia ceramic electrolyte thin films

    OpenAIRE

    Park, Jun-Sik; Kim, Dug-Joong; Chung, Wan-Ho; Lim, Yonghyun; Kim, Hak-Sung; Kim, Young-Beom

    2017-01-01

    Here we report a photonic annealing process for yttria-stabilized zirconia films, which are one of the most well-known solid-state electrolytes for solid oxide fuel cells (SOFCs). Precursor films were coated using a wet-chemical method with a simple metal-organic precursor solution and directly annealed at standard pressure and temperature by two cycles of xenon flash lamp irradiation. The residual organics were almost completely decomposed in the first pre-annealing step, and the fluorite cr...

  14. Effect of coating thickness on interfacial shear behavior of zirconia-coated sapphire fibers in a polycrystalline alumina matrix

    International Nuclear Information System (INIS)

    Hellmann, J.R.; Chou, Y.S.

    1995-01-01

    The effect of zirconia (ZrO 2 ) interfacial coatings on the interfacial shear behavior in sapphire reinforced alumina was examined in this study. Zirconia coatings of thicknesses ranging from 0.15 to 1.45 μm were applied to single crystal sapphire (Saphikon) fibers using a particulate loaded sol dipping technique. After calcining at 1,100 C in air, the coated fibers were incorporated into a polycrystalline alumina matrix via hot pressing. Interfacial shear strength and sliding behavior of the coated fibers was examined using thin-slice indentation fiber pushout and pushback techniques. In all cases, debonding and sliding occurred at the interface between the fibers and the coating. The coatings exhibited a dense microstructure and led to a higher interfacial shear strength (> 240 MPa) and interfacial sliding stress (> 75 MPa) relative to previous studies on the effect of a porous interphase on interfacial properties. The interfacial shear strength decreased with increasing fiber coating thickness (from 389 ± 59 to 241 ± 43 MPa for 0.15 to 1.45 microm thick coatings, respectively). Sliding behavior exhibited load modulation with increasing displacement during fiber sliding which is characteristic of fiber roughness-induced stick-slip. The high interfacial shear strengths and sliding stresses measured in this study, as well as the potentially strength degrading surface reconstruction observed on the coated fibers after hot pressing and heat treatment, indicate that dense zirconia coatings are not suitable candidates for optimizing composite toughness and strength in the sapphire fiber reinforced alumina system

  15. Carbon coated CoS_2 thermal battery electrode material with enhanced discharge performances and air stability

    International Nuclear Information System (INIS)

    Xie, Song; Deng, Yafeng; Mei, Jun; Yang, Zhaotang; Lau, Woon-Ming; Liu, Hao

    2017-01-01

    Graphical abstract: A novel carbon coated CoS_2 composite is prepared and investigated as a cathode material for thermal batteries. - Highlights: • A novel C@CoS_2 composite is successfully prepared by hydrothermal method. • The growth of CoS_2 in the glucose solution results in a smaller grain size. • The coating of carbon favors electron transfer and buffers polysulfides formation. • The in situ coated carbon layer effectively prevents the oxidation of CoS_2. • The C@CoS_2 composite shows competitive thermal stability and discharge property. - Abstract: Cobalt disulfide (CoS_2) is a promising thermal battery electrode material for its superior thermal stability and discharge performance. However, the low natural resource and poor air stability restrict its application in thermal battery fabrication. In this work, carbon coated CoS_2 composite was prepared by a facile one-pot hydrothermal method with glucose as carbon source. During the growth of CoS_2, the glucose molecules were in situ adsorbed and carbonized on the surface of the as-synthesized CoS_2, and the resultant carbon coating provided improved electrical conductivity and discharge performances to the composite. The thermal battery cell, which was fabricated with such a composite cathode and with a Li-Si anode, can output a capacity of 235.8 mAh g"−"1 and an energy density of 416.9 Wh kg"−"1 at a cut-off voltage of 1.7 V. This carbon coated CoS_2 composite also presented enhanced air stability. After being stored in dry air for 3 months, the composite can still provide a capacity of 232.4 mAh g"−"1 to 1.7 V, whereas the capacity of bare CoS_2 stored with the same condition dropped from 202.4 mAh g"−"1 to 189.7 mAh g"−"1.

  16. Long-term Bond Strength between Layering Indirect Composite Material and Zirconia Coated with Silicabased Ceramics.

    Science.gov (United States)

    Fushiki, Ryosuke; Komine, Futoshi; Honda, Junichi; Kamio, Shingo; Blatz, Markus B; Matsumura, Hideo

    2015-06-01

    This study evaluated the long-term shear bond strength between an indirect composite material and a zirconia framework coated with silica-based ceramics, taking the effect of different primers into account. A total of 165 airborne-particle abraded zirconia disks were subjected to one of three pretreatments: no pretreatment (ZR-AB), airborne-particle abrasion of zirconia coated with feldspathic porcelain (ZR-PO-AB), and 9.5% hydrofluoric acid etching of zirconia coated with feldspathic porcelain (ZR-PO-HF). An indirect composite material (Estenia C&B) was then bonded to the zirconia disks after they were treated with one of the following primers: Clearfil Photo Bond (CPB), Clearfil Photo Bond with Clearfil Porcelain Bond Activator (CPB + Activator), Estenia Opaque Primer (EOP), Porcelain Liner M Liquid B (PLB), or no priming (CON, control group). Shear bond strength was tested after 100,000 thermocycles, and the data were analyzed using the Steel-Dwass U-test (α = 0.05). For ZR-PO-AB and ZR-PO-HF specimens, bond strength was highest in the CPB+Activator group (25.8 MPa and 22.4 MPa, respectively). Bond strengths were significantly lower for ZR-AB specimens in the CON and PLB groups and for ZR-PO-AB specimens in the CON, CPB, and EOP groups. Combined application of a hydrophobic phosphate monomer (MDP) and silane coupling agent enhanced the long-term bond strength of indirect composite material to a zirconia coated with silica-based ceramics.

  17. Temperature dependence of bending strength for plasma sprayed zirconia coating; Plasuma yosha zirconia himaku no magetsuyosa no ondo izonsei

    Energy Technology Data Exchange (ETDEWEB)

    Arai, M.; Sakuma, T. [Central Research Inst. of Electric Power Industry, Tokyo (Japan)] Mizutani, T. [Tokyo Inst. of Tech. (Japan)] Kishimoto, K. [Tokyo Inst. of Tech. (Japan). Faculty of Engineering] Saito, M. [Toshiba Corp. (Japan). Heavy Apparatus Engineering Lab.

    1998-02-01

    Plasma sprayed zirconia applying to the thermal barrier coating in gas turbine has been developing for protecting the hot parts such as blades and nozzles from high-temperature enviroments. In this paper, four point bending tests under various temperature conditions are conducted on plasma sprayed zirconia and its mechanical properties are examined. Results show that the bending strength at room temperature for plasma sprayed zirconia is much lower than that of sintered zirconia and is decreased with the increase in temperature. However, Weibull modulus at each temperature is relatively large and the dispersion of bending strength is very small in comparison with that of sintered zirconia. It is also clarified by the SEM observations of fracture surface that many defects such as debonding and microcrack are responsible for the lower bending strength. 9 refs., 8 figs., 1 tab.

  18. Electrochemical behaviour of ceramic yttria stabilized zirconia on carbon steel synthesized via sol-gel process

    International Nuclear Information System (INIS)

    Crespo, M.A. Dominguez; Murillo, A. Garcia; Torres-Huerta, A.M.; Yanez-Zamora, C.; Carrillo-Romo, F. de J

    2009-01-01

    Chromate conversion coatings have been widely applied for the corrosion of different metallic substrates. However, the waste containing Cr 6+ has many limitations due to the environmental consideration and health hazards. An interesting alternative seems to be the deposition on metallic surface of thin layers of yttria or zirconia or both by the sol-gel process. In this study, Ytttria and Yttria stabilized zirconia (YSZ, 8% Y 2 O 3 ) thin films were used for coating commercial carbon steel substrates by sol-gel method and the dip-coating process. The evolution of organic compounds up to crystallization process as a function of heat treatments was study by FT-IR spectroscopy. The structure and morphology of the coatings were analysed using X-ray diffraction (XRD) and scanning electron microscopy (SEM). The anticorrosion performance of the coatings has been evaluated by using electrochemical techniques in an aggressive media (3.5 wt.% NaCl). The corrosion behaviour of sol-gel method was compared with traditional chromate conversion coatings. Differences in the electrochemical behaviour of YSZ coatings are related to the development of microcracks during the sintering process and to the presence of organic compounds during growth film. Electrochemical results showed that sol-gel YSZ and Y 2 O 3 coatings can act as protective barriers against wet corrosion; however yttria films displayed low adhesion to substrate. The corrosion parameters provide an explanation of the role of each film and show a considerable increase in the corrosion resistance for coated samples in comparison to the bare steel samples.

  19. Electrochemical behaviour of ceramic yttria stabilized zirconia on carbon steel synthesized via sol-gel process

    Energy Technology Data Exchange (ETDEWEB)

    Crespo, M.A. Dominguez, E-mail: mdominguezc@ipn.m [Centro de Investigacion en Ciencia Aplicada y Tecnologia Avanzada, Unidad Altamira (CICATA-IPN) km 14.5 Carr. Tampico-Puerto Industrial, C.P. 89600, Altamira, Tamaulipas (Mexico); Murillo, A. Garcia; Torres-Huerta, A.M. [Centro de Investigacion en Ciencia Aplicada y Tecnologia Avanzada, Unidad Altamira (CICATA-IPN) km 14.5 Carr. Tampico-Puerto Industrial, C.P. 89600, Altamira, Tamaulipas (Mexico); Yanez-Zamora, C. [Estudiante del postgrado en Tecnologia Avanzada del CICATA-IPN, Unidad Altamira, km 14.5, Carr. Tampico-Puerto Industrial. C.P. 89600, Altamira, Tamaulipas (Mexico); Carrillo-Romo, F. de J [Centro de Investigacion en Ciencia Aplicada y Tecnologia Avanzada, Unidad Altamira (CICATA-IPN) km 14.5 Carr. Tampico-Puerto Industrial, C.P. 89600, Altamira, Tamaulipas (Mexico)

    2009-08-26

    Chromate conversion coatings have been widely applied for the corrosion of different metallic substrates. However, the waste containing Cr{sup 6+} has many limitations due to the environmental consideration and health hazards. An interesting alternative seems to be the deposition on metallic surface of thin layers of yttria or zirconia or both by the sol-gel process. In this study, Ytttria and Yttria stabilized zirconia (YSZ, 8% Y{sub 2}O{sub 3}) thin films were used for coating commercial carbon steel substrates by sol-gel method and the dip-coating process. The evolution of organic compounds up to crystallization process as a function of heat treatments was study by FT-IR spectroscopy. The structure and morphology of the coatings were analysed using X-ray diffraction (XRD) and scanning electron microscopy (SEM). The anticorrosion performance of the coatings has been evaluated by using electrochemical techniques in an aggressive media (3.5 wt.% NaCl). The corrosion behaviour of sol-gel method was compared with traditional chromate conversion coatings. Differences in the electrochemical behaviour of YSZ coatings are related to the development of microcracks during the sintering process and to the presence of organic compounds during growth film. Electrochemical results showed that sol-gel YSZ and Y{sub 2}O{sub 3} coatings can act as protective barriers against wet corrosion; however yttria films displayed low adhesion to substrate. The corrosion parameters provide an explanation of the role of each film and show a considerable increase in the corrosion resistance for coated samples in comparison to the bare steel samples.

  20. Study on the influences of reduction temperature on nickel-yttria-stabilized zirconia solid oxide fuel cell anode using nickel oxide-film electrode

    Science.gov (United States)

    Jiao, Zhenjun; Ueno, Ai; Suzuki, Yuji; Shikazono, Naoki

    2016-10-01

    In this study, the reduction processes of nickel oxide at different temperatures were investigated using nickel-film anode to study the influences of reduction temperature on the initial performances and stability of nickel-yttria-stabilized zirconia anode. Compared to conventional nickel-yttria-stabilized zirconia composite cermet anode, nickel-film anode has the advantage of direct observation at nickel-yttria-stabilized zirconia interface. The microstructural changes were characterized by scanning electron microscopy. The reduction process of nickel oxide is considered to be determined by the competition between the mechanisms of volume reduction in nickel oxide-nickel reaction and nickel sintering. Electrochemical impedance spectroscopy was applied to analyze the time variation of the nickel-film anode electrochemical characteristics. The anode performances and microstructural changes before and after 100 hours discharging and open circuit operations were analyzed. The degradation of nickel-film anode is considered to be determined by the co-effect between the nickel sintering and the change of nickel-yttria-stabilized zirconia interface bonding condition.

  1. Fabrication and Microstructure of Hydroxyapatite Coatings on Zirconia by Room Temperature Spray Process.

    Science.gov (United States)

    Seo, Dong Seok; Chae, Hak Cheol; Lee, Jong Kook

    2015-08-01

    Hydroxyapatite coatings were fabricated on zirconia substrates by a room temperature spray process and were investigated with regards to their microstructure, composition and dissolution in water. An initial hydroxyapatite powder was prepared by heat treatment of bovine-bone derived powder at 1100 °C for 2 h, while dense zirconia substrates were fabricated by pressing 3Y-TZP powder and sintering it at 1350 °C for 2 h. Room temperature spray coating was performed using a slit nozzle in a low pressure-chamber with a controlled coating time. The phase composition of the resultant hydroxyapatite coatings was similar to that of the starting powder, however, the grain size of the hydroxyapatite particles was reduced to about 100 nm due to their formation by particle impaction and fracture. All areas of the coating had a similar morphology, consisting of reticulated structure with a high surface roughness. The hydroxyapatite coating layer exhibited biostability in a stimulated body fluid, with no severe dissolution being observed during in vitro experimentation.

  2. Stability of yttria-stabilized zirconia during pyroprocessing tests

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Eun-Young, E-mail: eychoi@kaeri.re.kr; Lee, Jeong; Lee, Sung-Jai; Kim, Sung-Wook; Jeon, Sang-Chae; Cho, Soo Haeng; Oh, Seung Chul; Jeon, Min Ku; Lee, Sang Kwon; Kang, Hyun Woo; Hur, Jin-Mok

    2016-07-15

    In this study, the feasibility of yttria-stabilized zirconia (YSZ) was investigated for use as a ceramic material, which can be commonly used for both electrolytic reduction and electrorefining. First, the stability of YSZ in salts for electrolytic reduction and electrorefining was examined. Then, its stability was demonstrated by a series of pyroprocessing tests, such as electrolytic reduction, LiCl distillation, electrorefining, and LiCl−KCl distillation, using a single stainless steel wire mesh basket containing fuel and YSZ. A single basket was used by its transportation from one test to subsequent tests without the requirements for unloading.

  3. Synthesis of Yttria-stabilized zirconia nanoparticles by decomposition of metal nitrates coated on carbon powder

    International Nuclear Information System (INIS)

    Jiang, S.; Stangle, G.C.; Amarakoon, V.R.; Schulze, W.A.

    1996-01-01

    Weakly agglomerated nanoparticles of yttria-stabilized zirconia (YSZ) were synthesized by a novel process which involved the decomposition of metal nitrates that had been coated on ultrafine carbon black powder, after which the carbon black was gasified. The use of ultrafine, high-surface-area carbon black powder apparently allowed the nanocrystalline oxide particles to form and remain separate from each other, after which the carbon black was gasified at a somewhat higher temperature. As a result, the degree of agglomeration was shown to be relatively low. The average crystallite size and the specific surface area of the as-synthesized YSZ nanoparticles were 5∼6 nm and 130 m 2 /g, respectively, for powder synthesized at 650 degree C. The as-synthesized YSZ nanoparticles had a light brown color and were translucent, which differs distinctly from conventional YSZ particles which are typically white and opaque. The mechanism of the synthesis process was investigated, and indicated that the gasification temperature had a direct effect on the crystallite size of the as-synthesized YSZ nanoparticles. High-density and ultrafine-grained YSZ ceramic articles were prepared by fast-firing, using a dwell temperature of 1250 degree C and a dwell time of two minutes or less. copyright 1996 Materials Research Society

  4. Hardness Enhancement of STS304 Deposited with Yttria Stabilized Zirconia by Aerosol Deposition Method

    Energy Technology Data Exchange (ETDEWEB)

    Lim, Il-Ho; Park, Chun-Kil; Kim, Hyung Sun; Jeong, Dea-Yong [Inha University, Incheon (Korea, Republic of); Lee, Yong-Seok [Sodoyeon Co., Yeoju (Korea, Republic of); Kong, Young-Min [University of Ulsan, Ulsan (Korea, Republic of); Kang, Kweon Ho [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2016-03-15

    To improve the surface hardness of the STS304, Yttria stabilized zirconia (YSZ) films with nano-sized grain were deposited by an aerosol-deposition (AD) method. Coating layers showed dense structure and had -5µm thickness. When 3 mol% YSZ powders with tetragonal phase were deposited on STS304 substrate, tetragonal structure was transformed to cubic structure due to the high impact energy during the AD process. At the same time, strong impact by YSZ particles allowed the austenite phase in STS304 to be transformed into martensite phase. Surface hardness measured with nano indentor showed that YSZ coated film had 11.5 GPa, which is larger value than 7 GPa of STS304.

  5. Deposition of yttria stabilized zirconia layer for solid oxide fuel cell by chemical vapor infiltration

    International Nuclear Information System (INIS)

    John, John T.; Dubey, Vivekanand; Kain, Vivekanand; Dey, Gautham Kumar; Prakash, Deep

    2011-01-01

    Free energy associated with a chemical reaction can be converted into electricity, if we can split the reaction into an anodic reaction and a cathodic reaction and carry out the reactions in an electrochemical cell using electrodes that will catalyze the reactions. We also have to use a suitable electrolyte, that serves to isolate the chemical species in the two compartments from getting mixed directly but allow an ion produced in one of the reactions to proceed to the other side and complete the reaction. For this reason cracks and porosity are not tolerated in the electrolyte. First generation solid oxide fuel cell (SOFC) uses yttria stabilized zirconia (YSZ) as the electrolyte. In spite of the fact that several solid electrolytes with higher conductivities at lower temperature are being investigated and developed, 8 mol% yttria stabilized zirconia (8YSZ) is considered to be the most favored electrolyte for the SOFC today. The electrolyte should be present as a thin, impervious layer of uniform thickness with good adherence, chemical and mechanical stability, in between the porous cathode and anode. Efforts to produce the 8YSZ coatings on porous lanthanum strontium manganite tubes by electrochemical vapor deposition (ECVD) have met with unexpected difficulties such as impurity pick up and chemical and mechanical instability of the LSM tubes in the ECVD environment. It was also difficult to keep the chemical composition of the YSZ coating at exactly 8 mol% Yttria in zirconia and to control the coating thickness in tight control. These problems were overcome by a two step deposition process where a YSZ layer of required thickness was produced by electrophoretic coating from an acetyl acetone bath at a voltage of 30-300V DC and sintered at 1300 deg C. The resulting porous YSZ layer was made impervious by chemical vapor infiltration (CVI) by the reaction between a mixture of vapors of YCl 3 and ZrCl 4 and steam at 1300 deg C as in the case of ECVD for a short

  6. Determination of the dissociation constant of molten Li/sub 2/CO/sub 3//Na/sub 2/CO/sub 3//K/sub 2/CO/sub 3/ using a stabilized zirconia oxide-ion indicator

    Energy Technology Data Exchange (ETDEWEB)

    Ito, Yasuhiko; Tsuru, Kiyoshi; Oishi, Jun; Miyazaki, Yoshinori; Kodama, Teruo

    1985-09-01

    An Li/sub 2/CO/sub 3//Na/sub 2/CO/sub 3//K/sub 2/CO/sub 3/ eutectic melt has been selected as an example of a molten-carbonate system and the suitability of a stabilized zirconia-air electrode as an oxide-ion concentration indicator for this melt has been confirmed. With this indicator, the dissociation constant of the reaction CO/sub 3//sup 2 -/(l)=CO/sub 2/(g)+O/sup 2 -/(l) in this melt has been determined to be Ksub(d)=P sub(CO/sub 2/) (O/sup 2 -/)=4.03 x 10/sup -3/ Pa at 873 K. Reproducible measurements were obtained throughout the experiment and this method might find further application in the study of reactions related to the oxide ion in carbonate melts. (orig.).

  7. Effect of SiO2 addition in the zirconia stabilization

    International Nuclear Information System (INIS)

    Pessoa, R.C.; Lima, U.R.; Nasar, M.C.; Nasar, R.S.; Yoshida, I.V.P.; Acchar, W.

    2006-01-01

    The aims of this work was investigated the zirconia stabilization with a mixture of resins based on silico nas promoting the Zr O 2 /Si O 2 formation. The powder was heated and characterized by TGA, DTA, FTIR, XRD and SEM/EDS. The results indicated the tetragonal and cubic phase formation stabilized at 1000 deg C/2 h. The increase of calcing temperature promoted decrease of stabilization. The amorphous silica calcined at 1000 deg C induced defects into the zirconia structure and favour the formation of more stable phases. The decrease of stabilization at high temperatures are related to growth of crystallite above of critical value. (author)

  8. Shear bond strengths of an indirect composite layering material to a tribochemically silica-coated zirconia framework material.

    Science.gov (United States)

    Iwasaki, Taro; Komine, Futoshi; Fushiki, Ryosuke; Kubochi, Kei; Shinohara, Mitsuyo; Matsumura, Hideo

    2016-01-01

    This study evaluated shear bond strengths of a layering indirect composite material to a zirconia framework material treated with tribochemical silica coating. Zirconia disks were divided into two groups: ZR-PRE (airborne-particle abrasion) and ZR-PLU (tribochemical silica coating). Indirect composite was bonded to zirconia treated with one of the following primers: Clearfil Ceramic Primer (CCP), Clearfil Mega Bond Primer with Clearfil Porcelain Bond Activator (MGP+Act), ESPE-Sil (SIL), Estenia Opaque Primer, MR. Bond, Super-Bond PZ Primer Liquid A with Liquid B (PZA+PZB), and Super-Bond PZ Primer Liquid B (PZB), or no treatment. Shear bond testing was performed at 0 and 20,000 thermocycles. Post-thermocycling shear bond strengths of ZR-PLU were higher than those of ZR-PRE in CCP, MGP+Act, SIL, PZA+PZB, and PZB groups. Application of silane yielded better durable bond strengths of a layering indirect composite material to a tribochemically silica-coated zirconia framework material.

  9. Surface modification of yttria stabilized zirconia by ion implantation

    International Nuclear Information System (INIS)

    Scholten, D.

    1987-01-01

    The results of investigations of surface modification by ion implantation in zirconia are described. As dopant material, iron was investigated thoroughly. The depth distribution of implanted ions depends on implantation parameters and the dopant-matrix system. The investigations of thermal stability of some implanted iron profiles by RBS and AES are described. Special interest lies in the thermal stability under working conditions of the zirconia material (400-1000 0 C). Radiation damage introduced in the implanted layer was investigated using transmission electron microscopy on polycrystalline material and channeling experiments on a single crystal implanted with iron. 179 refs.; 87 figs.; 20 tabs

  10. Synthesis of zirconia sol stabilized by trivalent cations (yttrium and neodymium or americium): a precursor for Am-bearing cubic stabilized zirconia.

    Science.gov (United States)

    Lemonnier, Stephane; Grandjean, Stephane; Robisson, Anne-Charlotte; Jolivet, Jean-Pierre

    2010-03-07

    Recent concepts for nuclear fuel and targets for transmuting long-lived radionuclides (minor actinides) and for the development of innovative Gen-IV nuclear fuel cycles imply fabricating host phases for actinide or mixed actinide compounds. Cubic stabilized zirconia (Zr, Y, Am)O(2-x) is one of the mixed phases tested in transmutation experiments. Wet chemical routes as an alternative to the powder metallurgy are being investigated to obtain the required phases while minimizing the handling of contaminating radioactive powder. Hydrolysis of zirconium, neodymium (a typical surrogate for americium) and yttrium in aqueous media in the presence of acetylacetone was firstly investigated. Progressive hydrolysis of zirconium acetylacetonate and sorption of trivalent cations and acacH on the zirconia particles led to a stable dispersion of nanoparticles (5-7 nm) in the 6-7 pH range. This sol gels with time or with temperature. The application to americium-containing solutions was then successfully tested: a stable sol was synthesized, characterized and used to prepare cubic stabilized zirconia (Zr, Y, Am)O(2-x).

  11. Effect of microstructure and microhardness on the wear resistance of zirconia-alumina, zirconia-yttria and zirconia-ceria coatings manufactured by atmospheric plasma spraying; fecto de la microestructura y de la microdureza sobre la resistencia al desgaste de recubrimientos elaborados por proyeccion termica por plasma atmosferico a partir de circona-alumina, circona-itria y circona-ceria

    Energy Technology Data Exchange (ETDEWEB)

    Giovanni Gonzalez, A.; Ageorges, H.; Rojas, O.; Lopez, E.; Milena Hurtado, F.; Vargas, F.

    2015-10-01

    The effect of the structure and microhardness on the wear resistance of zirconia-alumina (ATZ), zirconia-yttria (YSZ) and zirconia-ceria (CSZ) coatings manufactured by atmospheric plasma spraying was studied. The microstructure and the fracture on the cross section of the coatings were analyzed using Scanning Electron Microscopy, the phases were identified using X-Ray Diffraction, the microhardness was measured by Vickers indentation and the wear resistance was evaluated by ball on disc test. The results showed that zirconia-alumina coating exhibits the best performance in the wear test. This behavior is closely related to their microstructure and higher microhardness, despite of its significant quantity of the monoclinic zirconia phase, which has lower mechanical properties than tetragonal zirconia phase. Tetragonal zirconia phase was predominant in the zirconia-yttria and zirconia-ceria coatings and despite this behavior; they did not have a good performance in the wear tests. This low wear resistance was mainly influenced by the columnar structure within their lamellae, which caused a greater detachment of particles in the contact surface during the ball-disc tests, increasing its wear. (Author)

  12. Zirconia based superhydrophobic coatings on cotton fabrics exhibiting excellent durability for versatile use

    Science.gov (United States)

    Das, Indranee; De, Goutam

    2015-01-01

    A fluorinated silyl functionalized zirconia was synthesized by the sol-gel method to fabricate an extremely durable superhydrophobic coating on cotton fabrics by simple immersion technique. The fabric surfaces firmly attached with the coating material through covalent bonding, possessed superhydrophobicity with high water contact angle ≈163 ± 1°, low hysteresis ≈3.5° and superoleophilicity. The coated fabrics were effective to separate oil/water mixture with a considerably high separation efficiency of 98.8 wt% through ordinary filtering. Presence of highly stable (chemically and mechanically) superhydrophobic zirconia bonded with cellulose makes such excellent water repelling ability of the fabrics durable under harsh environment conditions like high temperature, strong acidic or alkaline solutions, different organic solvents and mechanical forces including extensive washings. Moreover, these coated fabrics retained self-cleanable superhydrophobic property as well as high water separation efficiency even after several cycles, launderings and abrasions. Therefore, such robust superhydrophobic ZrO2 coated fabrics have strong potential for various industrial productions and uses. PMID:26678754

  13. Microstructural stability of spark-plasma-sintered Wf/W composite with zirconia interface coating under high-heat-flux hydrogen beam irradiation

    Directory of Open Access Journals (Sweden)

    M. Avello de Lama

    2017-12-01

    In this paper, the durability and chemical stability of Wf/W composite specimens under cyclic heat-flux loads up to 20 MW/m² (surface temperature: 1260 °C was investigated using hydrogen neutral beam. The bulk material was fabricated by means of spark-plasma-sintering (SPS method using fine tungsten powder and a stack of tungsten wire meshes as reinforcement where the surface of the wire was coated with zirconia thin film to produce an engineered interface. The impact of plasma beam irradiation on microstructure was examined for two kinds of specimens produced at different sintering temperatures, 1400 °C and 1700 °C. Results of microscopic (SEM and chemical (EDX analysis are presented comparing the microstructure and element distribution maps obtained before and after heat flux loading. Effects of different sintering temperatures on damage behaviour are discussed. The present composite materials are shown to be applicable as plasma-facing material for high-heat-flux components.

  14. Fracture toughness improvements of dental ceramic through use of yttria-stabilized zirconia (YSZ) thin-film coatings.

    Science.gov (United States)

    Chan, Ryan N; Stoner, Brian R; Thompson, Jeffrey Y; Scattergood, Ronald O; Piascik, Jeffrey R

    2013-08-01

    The aim of this study was to evaluate strengthening mechanisms of yttria-stabilized zirconia (YSZ) thin film coatings as a viable method for improving fracture toughness of all-ceramic dental restorations. Bars (2mm×2mm×15mm, n=12) were cut from porcelain (ProCAD, Ivoclar-Vivadent) blocks and wet-polished through 1200-grit using SiC abrasive. A Vickers indenter was used to induce flaws with controlled size and geometry. Depositions were performed via radio frequency magnetron sputtering (5mT, 25°C, 30:1 Ar/O2 gas ratio) with varying powers of substrate bias. Film and flaw properties were characterized by optical microscopy, scanning electron microscopy (SEM), and X-ray diffraction (XRD). Flexural strength was determined by three-point bending. Fracture toughness values were calculated from flaw size and fracture strength. Data show improvements in fracture strength of up to 57% over unmodified specimens. XRD analysis shows that films deposited with higher substrate bias displayed a high %monoclinic volume fraction (19%) compared to non-biased deposited films (87%), and resulted in increased film stresses and modified YSZ microstructures. SEM analysis shows critical flaw sizes of 67±1μm leading to fracture toughness improvements of 55% over unmodified specimens. Data support surface modification of dental ceramics with YSZ thin film coatings to improve fracture toughness. Increase in construct strength was attributed to increase in compressive film stresses and modified YSZ thin film microstructures. It is believed that this surface modification may lead to significant improvements and overall reliability of all-ceramic dental restorations. Copyright © 2013 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  15. Stabilized zirconia with cerium and neodymium addition

    International Nuclear Information System (INIS)

    Andrade, I.M. de; Pessoa, R.C.; Nasar, M.C.; Nasar, R.S.; Rodriques, M.K.C.; Oliveira, J.F.

    2006-01-01

    Zr 0,9 Ce 0,05 Nd 0,05 O 1,975 system was synthesized with the use of the Pechini method. The polymeric resin was calcined at 350 deg C/3 h and analysed by FTIR that show bands relative to organic. Radicals esther type. The TGA curve indicated the polymeric decomposition occurring from 30 deg C to 740 deg C. DTA analysis show a exothermic peak in 100 deg C due to loss of water of material. From 500 deg C to 800 deg C was observed a intense peak due to polymer decomposition and the zirconia crystallization. The calcined powder from 350 deg C/3 h e 30 min to 900 deg/3 h were analysed by XRD that show the crystalline phase formation with the increase of temperature. The X-ray diffraction pattern show the presence of two phases, such as tetragonal and cubic of zirconia demonstrating that neodymium and cerium additions led to zirconia stabilization. (author)

  16. Kinetics of hydrothermally induced transformation of yttria partially stabilized zirconia

    International Nuclear Information System (INIS)

    Payyapilly, J.J.; Butt, D.P.

    2007-01-01

    Yttria-stabilized zirconia undergoes tetragonal to monoclinic phase transformation under hydrothermal conditions in the temperature range of 150-350 deg. C. Phase transformation accompanied by volume change in bulk yttria partially stabilized zirconia (YPSZ) leads to micro-cracking, loss of mechanical integrity and ultimately disintegration. The mechanical properties of the bulk YPSZ material deteriorate with the amount of the phase transformation and in some cases catastrophic failure are observed. The phase transformation is analyzed using macroscopic and microscopic techniques. X-ray diffraction data is used to quantify the phase transformation in bulk material. Kinetics of the phase transformation is studied at various temperatures

  17. HRTEM investigation of phase stability in alumina–zirconia ...

    Indian Academy of Sciences (India)

    tries, at high temperatures, the small diffusion lengths involved can influence the phase stability. The present work ... a function of nanocrystalline size has been shown by Shukla ... and zirconia on a Si(100) single crystal substrate with differ-.

  18. Preparation and Characterization of Zirconia-Coated Nanodiamonds as a Pt Catalyst Support for Methanol Electro-Oxidation

    Directory of Open Access Journals (Sweden)

    Jing Lu

    2016-12-01

    Full Text Available Zirconia-coated nanodiamond (ZrO2/ND electrode material was successfully prepared by one-step isothermal hydrolyzing from ND-dispersed ZrOCl2·8H2O aqueous solution. High-resolution transmission electron microscopy reveals that a highly conformal and uniform ZrO2 shell was deposited on NDs by this simple method. The coating obtained at 90 °C without further calcination was mainly composed of monoclinic nanocrystalline ZrO2 rather than common amorphous Zr(OH4 clusters. The ZrO2/NDs and pristine ND powder were decorated with platinum (Pt nanoparticles by electrodeposition from 5 mM chloroplatinic acid solution. The electrochemical studies indicate that Pt/ZrO2/ND catalysts have higher electrocatalytic activity and better stability for methanol oxidation than Pt/ND catalysts in acid.

  19. Kinetic Monte Carlo Simulation of Oxygen and Cation Diffusion in Yttria-Stabilized Zirconia

    Science.gov (United States)

    Good, Brian

    2011-01-01

    Yttria-stabilized zirconia (YSZ) is of interest to the aerospace community, notably for its application as a thermal barrier coating for turbine engine components. In such an application, diffusion of both oxygen ions and cations is of concern. Oxygen diffusion can lead to deterioration of a coated part, and often necessitates an environmental barrier coating. Cation diffusion in YSZ is much slower than oxygen diffusion. However, such diffusion is a mechanism by which creep takes place, potentially affecting the mechanical integrity and phase stability of the coating. In other applications, the high oxygen diffusivity of YSZ is useful, and makes the material of interest for use as a solid-state electrolyte in fuel cells. The kinetic Monte Carlo (kMC) method offers a number of advantages compared with the more widely known molecular dynamics simulation method. In particular, kMC is much more efficient for the study of processes, such as diffusion, that involve infrequent events. We describe the results of kinetic Monte Carlo computer simulations of oxygen and cation diffusion in YSZ. Using diffusive energy barriers from ab initio calculations and from the literature, we present results on the temperature dependence of oxygen and cation diffusivity, and on the dependence of the diffusivities on yttria concentration and oxygen sublattice vacancy concentration. We also present results of the effect on diffusivity of oxygen vacancies in the vicinity of the barrier cations that determine the oxygen diffusion energy barriers.

  20. A laser-treatment condition of plasma-sprayed zirconia thermal barrier coatings on nickel-base superalloy substrate

    International Nuclear Information System (INIS)

    Kondo, Yasuo; Fukaya, Kiyoshi; Miyamoto, Yoshiaki

    1987-06-01

    In order to seal the surface pores, two plasma-sprayed zirconia coatings (containing 8 wt.% CaC 2 and 8 wt.% Y 2 O 3 ) of about 200 microns thickness were partially melted with a CO 2 laser. Preliminary experiment had shown that the laser beam with a power density of 35 W/mm 2 could melt plasma-sprayed zirconia to depth of 50 to 80 microns at a scanning speed of about 300 mm/min. There was little porosity in the laser-treated region. However, straiations and mud-flat cracking of about 50 microns in depth were produced by the laser-treatment. Numerous fine particles of a few microns diameter were formed on the laser-treated surface, and microcracks were propagated between these fine particles. In the CaC 2 /ZrO 2 ceramic coating system, calcium content of the laser-treated region became less compared with that of the nontreated region. While, in the Y 2 O 3 /ZrO 2 system, yttrium distribution in the laser-treated area was more uniform than that in the nontreated area. This indicates that Y 2 O 3 /ZrO 2 system is more stable than CaC 2 /ZrO 2 system to laser treatment. (author)

  1. Application of sol gel spin coated yttria-stabilized zirconia layers for the improvement of solid oxide fuel cell electrolytes produced by atmospheric plasma spraying

    Energy Technology Data Exchange (ETDEWEB)

    Rose, Lars [University of British Columbia, Department of Materials Engineering, 309-6350 Stores Road, Vancouver, British Columbia, V6T 1Z4 (Canada); National Research Council, Institute for Fuel Cell Innovation, 4250 Wesbrook Mall, Vancouver, British Columbia, V6T 1W5 (Canada); Kesler, Olivera [National Research Council, Institute for Fuel Cell Innovation, 4250 Wesbrook Mall, Vancouver, British Columbia, V6T 1W5 (Canada); University of British Columbia, Department of Mechanical Engineering, 2054-6250 Applied Science Lane, Vancouver, British Columbia, V6T 1Z4 (Canada); Tang, Zhaolin; Burgess, Alan [Northwest Mettech Corp., 467 Mountain Hwy, North Vancouver, British Columbia, V7J 2L3 (Canada)

    2007-05-15

    Due to its high thermal stability and purely oxide ionic conductivity, yttria-stabilized zirconia (YSZ) is the most commonly used electrolyte material for solid oxide fuel cells (SOFCs). Standard electrolyte fabrication techniques for planar SOFCs involve wet ceramic techniques such as tape-casting or screen printing, requiring sintering steps at temperatures above 1300 C. Plasma spraying (PS) may provide a more rapid and cost efficient method to produce SOFCs without sintering. High-temperature sintering requires long processing times and can lead to oxidation of metal alloys used as mechanical supports, or to detrimental interreactions between the electrolyte and adjacent electrode layers. This study investigates the use of spin coated sol gel derived YSZ precursor solutions to fill the pores present in plasma sprayed YSZ layers, and to enhance the surface area for reaction at the electrolyte-cathode interface, without the use of high-temperature firing steps. The effects of different plasma conditions and sol concentrations and solid loadings on the gas permeability and fuel cell performance have been investigated. (author)

  2. Preparation and characterization of TiO2 and Si-doped octacalcium phosphate composite coatings on zirconia ceramics (Y-TZP) for dental implant applications

    Science.gov (United States)

    Bao, Lei; Liu, Jingxiao; Shi, Fei; Jiang, Yanyan; Liu, Guishan

    2014-01-01

    In order to prevent the low temperature degradation and improve the bioactivity of zirconia ceramic implants, TiO2 and Si-doped octacalcium phosphate composite coating was prepared on zirconia substrate. The preventive effect on low temperature degradation and surface morphology of the TiO2 layer were studied. Meanwhile, the structure and property changes of the bioactive coating after doping Si were discussed. The results indicate that the dense TiO2 layer, in spite of some microcracks, inhibited the direct contact of the water vapor with the sample's surface and thus prevented the low temperature degradation of zirconia substrates. The acceleration aging test shows that the ratio of the monoclinic phase transition decreased from 10% for the original zirconia substrate to 4% for the TiO2-coated substrate. As to the Si-doped octacalcium phosphate coating prepared by biomimetic method, the main phase composition of the coating was octacalcium phosphate. The morphology of the coating was lamellar-like, and the surface was uniform and continuous with no cracks being observed. It is suggested that Si was added into the coating both through substituting for PO43- and doping as NaSiO3.

  3. Influence of nature of the substrate in the deposition of yttria-stabilized zirconia by spray pyrolysis

    International Nuclear Information System (INIS)

    Halmenschlager, C.M.; Malfatti, C.F.; Bergmann, C.P.; Neagu, R.

    2012-01-01

    Spray pyrolysis technique consist in spraying a precursor solution on a heated substrate. In the last few decades this process has attracted much attention because of its versatility. Controlling the parameters is possible to produce dense or porous film. Spray pyrolysis has been applied to obtain several materials such as electrodes or electrolytes for SOFC, semiconductors, materials for solar cells and so on. However, some behaviors such as Leidenfrost effect have been poorly considered and it may affect the coating quality. This work aims to evaluate the influence of the substrate and how Leidenfrost effect affects the coating by spray pyrolysis. To achieve this goal yttria-stabilized zirconia solutions made with different solvents were deposited on different substrates at different temperatures. These coatings were characterized by X-ray diffraction and scanning electron microscopy. The results show that there is a limit temperature which is related to properties of the solvent and the surface of the substrates where films are continuous. (author)

  4. The study of Zn–Co alloy coatings electrochemically deposited by pulse current

    Directory of Open Access Journals (Sweden)

    Tomić Milorad V.

    2012-01-01

    Full Text Available The electrochemical deposition by pulse current of Zn-Co alloy coatings on steel was examined, with the aim to find out whether pulse plating could produce alloys that could offer a better corrosion protection. The influence of on-time and the average current density on the cathodic current efficiency, coating morphology, surface roughness and corrosion stability in 3% NaCl was examined. At the same Ton/Toff ratio the current efficiency was insignificantly smaller for deposition at higher average current density. It was shown that, depending on the on-time, pulse plating could produce more homogenous alloy coatings with finer morphology, as compared to deposits obtained by direct current. The surface roughness was the greatest for Zn-Co alloy coatings deposited with direct current, as compared with alloy coatings deposited with pulse current, for both examined average current densities. It was also shown that Zn-Co alloy coatings deposited by pulse current could increase the corrosion stability of Zn-Co alloy coatings on steel. Namely, alloy coatings deposited with pulse current showed higher corrosion stability, as compared with alloy coatings deposited with direct current, for almost all examined cathodic times, Ton. Alloy coatings deposited at higher average current density showed greater corrosion stability as compared with coatings deposited by pulse current at smaller average current density. It was shown that deposits obtained with pulse current and cathodic time of 10 ms had the poorest corrosion stability, for both investigated average deposition current density. Among all investigated alloy coatings the highest corrosion stability was obtained for Zn-Co alloy coatings deposited with pulsed current at higher average current density (jav = 4 A dm-2.

  5. The study of behavior titanium pure commercially coated with hydroxyapatite and zirconia

    Science.gov (United States)

    Aneed, Shaymaa Hashim; Salih, Ayad Ahmed; Khazaal, Ahlam Rashid; Hasan, Aqeel F.; Hamodi, Jamal Fadhil; Jasim, Kareem Ali; Mahdi, Shatha H.; AL-Maiyaly, Bushra K. H.; Hassun, Hanan K.

    2018-05-01

    In this research was studied the effect of adding zirconia to hydroxyapatite in the coting of commercially pure titanium (cpTi), by using electrophoretic deposition (EPD) when using micron particle (waves) size limit (0.25-0.5) micron, and deposition was effected with different coating periods(2,4,6) mints, and annealing at 500 °C, it founded there was an improvement in the corrosion properties, as the value of the open circuit potential (OCP) for coated titanium was reach to (-0.262) volt compared with to uncoated titanium was reach to (-0.528)volt. Note that the coating process is perfectly homogeneous to the entire area of the metal used.

  6. Methods for improving mechanical properties of partially stabilized zirconia and the resulting product

    International Nuclear Information System (INIS)

    Aronov, V.A.

    1987-01-01

    A method for improving mechanical surface properties of a rigid body comprising partially stabilized zirconia as a constituent is described comprising the following steps: (i) providing a rigid body having an exposed surface and an interior volume; (ii) subjecting the exposed surface region of partially stabilized zirconia to external heating to heat the exposed surface region to 1100 0 C-1600 0 C without heating the interior volume above 500 0 C-800 0 C; and (iii) cooling the rigid body to a temperature of less than 500 0 C to cause a portion of the exposed surface region to transform from the tetragonal lattice modification to the monoclinic lattice modification, thereby creating a compressive stress field in the exposed surface region and improving the mechanical surface properties of the exposed surface region. In a ceramic body comprising a first exposed region of a partially stabilized zirconia, and a second region of a partially stabilized zirconia at an interior portion of the ceramic body, the improvement is described comprising the ceramic body having in the first, exposed region a greater percentage of the monoclinic lattice modification than in the second region; having in the first, exposed region 5 percent to 100 percent in the monoclinic lattice modification; and having a molded surface finish in the first, exposed region; the first, exposed region being subjected to a compressive field resulting from the greater percentage of the monoclinic lattice modification

  7. Study of microstructure and mechanical properties of ceramics composites alumina-zirconia reinforced with yttria for inert coating of metal matrices used in the petroleum industry

    International Nuclear Information System (INIS)

    Pontual, J.O.; Silva, N.D.G.; Ferreira, R.A.S.; Yadava, Y.P.

    2014-01-01

    The storage and transportation of crude oil is complicated due to the hostile environment provided by this. Under these conditions, it is imperative to search for alternative solutions, using an inert coating to protect from corrosion caused by crude oil. In this work, alumina-zirconia ceramic composites with 5-20%w zirconia and 1 - 2%w yttria were produced through thermomechanical process. The structural and microstructural characterization of the sintered material was carried out by X-ray diffraction and scanning electron microscopy. Mechanical properties were analyzed by Vickers hardness tests. Currently, the pads are submerged in crude oil and after 30-60 days will be removed and sent for stability test.(author)

  8. Bond strength of resin cement to CO2 and Er:YAG laser-treated zirconia ceramic

    Directory of Open Access Journals (Sweden)

    Shahin Kasraei

    2014-11-01

    Full Text Available Objectives It is difficult to achieve adhesion between resin cement and zirconia ceramics using routine surface preparation methods. The aim of this study was to evaluate the effects of CO2 and Er:YAG laser treatment on the bond strength of resin cement to zirconia ceramics. Materials and Methods In this in-vitro study 45 zirconia disks (6 mm in diameter and 2 mm in thickness were assigned to 3 groups (n = 15. In control group (CNT no laser treatment was used. In groups COL and EYL, CO2 and Er:YAG lasers were used for pretreatment of zirconia surface, respectively. Composite resin disks were cemented on zirconia disk using dual-curing resin cement. Shear bond strength tests were performed at a crosshead speed of 0.5 mm/min after 24 hr distilled water storage. Data were analyzed by one-way ANOVA and post hoc Tukey's HSD tests. Results The means and standard deviations of shear bond strength values in the EYL, COL and CNT groups were 8.65 ± 1.75, 12.12 ± 3.02, and 5.97 ± 1.14 MPa, respectively. Data showed that application of CO2 and Er:YAG lasers resulted in a significant higher shear bond strength of resin cement to zirconia ceramics (p < 0.0001. The highest bond strength was recorded in the COL group (p < 0.0001. In the CNT group all the failures were adhesive. However, in the laser groups, 80% of the failures were of the adhesive type. Conclusions Pretreatment of zirconia ceramic via CO2 and Er:YAG laser improves the bond strength of resin cement to zirconia ceramic, with higher bond strength values in the CO2 laser treated samples.

  9. Microstructure and phase composition of sputter-deposited zirconia-yttria films

    International Nuclear Information System (INIS)

    Knoll, R.W.; Bradley, E.R.

    1983-11-01

    Thin ZrO 2 -Y 2 O 3 coatings ranging in composition from 3 to 15 mole % Y 2 O 3 were produced by rf sputter deposition. This composition range spanned the region on the equilibrium ZrO 2 -Y 2 O 3 phase diagram corresponding to partially stabilized zirconia (a mixture of tetragonal ZrO 2 and cubic solid solution). Microstructural characteristics and crystalline phase composition of as-deposited and heat treated films (1100 0 C and 1500 0 C) were determined by transmission electron microscopy (TEM) and by x-ray diffraction (XRD). Effects of substrate bias (0 approx. 250 volts), which induced ion bombardment of the film during growth, were also studied. The as-deposited ZrO 2 -Y 2 O 3 films were single phase over the composition range studied, and XRD data indicated considerable local atomic disorder in the lattice. Films produced at low bias contained intergranular voids, pronounced columnar growth, and porosity between columns. At high bias, the microstructure was denser, and films contained high compressive stress. After heat treatment, all deposits remained single phase, therefore a microstructure and precipitate distribution characteristic of toughened, partially stabilized zirconia appear to be difficult to achieve in vapor deposited zirconia coatings

  10. Characterization of cubic yttria-stabilized zirconia obtained by spray pyrolysis

    International Nuclear Information System (INIS)

    Halmenschlager, Cibele M.; Nunes, Marilia; Vieira, Ramaugusto; Bergmann, Carlos Perez; Falcade, Tiago; Malfatti, Celia de Fraga

    2009-01-01

    Yttria-stabilized-zirconia (YSZ) has been the object of many studies as a SOFC electrolyte. The aim of this work is to produce, by spray pyrolysis process, thin and dense films of YSZ. A disk of steel 316L, previously heated, was used as substrate. The film was obtained with zirconium acetylacetonate (Zr(C 6 H 7 O 2 ) 4 ) and yttrium chloride (YCl 3.6 H 2 O), dissolved in a mixture of ethanol + butyl carbitol with volume ratio (1:1). ZrO 2 amorphous films were deposited in the substrate heated at many temperatures. After thermal treatment at 700 deg C the films were changed into cubic yttria-stabilized-zirconia structure. The thin films obtained were characterized by thermal analysis, scanning electron microscopy, transmission electron microscopy, X-ray diffraction and micro-Raman spectroscopy. (author)

  11. Microscopic mechanism of stability in yttria-doped zirconia

    CERN Document Server

    Ostanin, S A

    2001-01-01

    The relaxed configurations of yttria-stabilized zirconia (YSZ) between 3 and 10 mol. % Y sub 2 O sub 3 were modeled within the pseudopotential technique. The vibration mode corresponding to the soft phonon in pure c-ZrO sub 2 has been calculated for each Y sub 2 O sub 3 composition. These anharmonic vibrations, associated with stabilization of YSZ, have been investigated within the self-consistent phonon approximation that makes obtainable the fine structure in spectral density. In studying the phonon dynamics, it is proposed to use the displacement probability density which can quantify very accurately the transition temperature needed to stabilize the YSZ cubic phase

  12. Investigation of phase stability in the scandia-zirconia

    International Nuclear Information System (INIS)

    Grosso, Robson Lopes

    2016-01-01

    In this work, the phase stability of scandia-zirconia (ScSZ) system was investigated by the thermodynamic study of nanoparticles, within the range of 0 to 20 mol% Sc 2 O 3 , and by codoping of ZrO 2 -10 mol% Sc 2 O 3 (10ScSZ) with Dy 2 O 3 and Nb 2 O 5 . The phase stability of ScSZ was evaluated based on thermodynamic data collected by water adsorption microcalorimetry and high temperature oxide melt solution. Nanostructured zirconia-scandia solid solutions were synthesized by coprecipitation method. Thermodynamic data were determined for ScSZ polymorph (monoclinic, tetragonal, cubic, rhombohedral β and γ) found by X-ray diffraction. This systemic work resulted in an unprecedented phase diagram at the nanoscale of particle size-composition. The effects of additives on 10ScSZ were investigated aiming to stabilize the cubic (c) structure at room temperature and to suppress the characteristic cubic-rhombohedral β phase transformation. Compositions were prepared by coprecipitation and solid state reaction. Materials were sintered by conventional and spark plasma sintering. Full stabilization of the cubic phase was attained by 1 mol% Dy 2 O 3 and 0.5 mol% Nb 2 O 5 additions. The smallest Nb 2 O 5 content required for cubic phase stabilization was attributed to liquid phase formation during sintering and to small ionic radius of Nb 5+ . Results of high temperature X-ray diffraction and thermal analysis show suppression of the c-β transformation. Samples containing 0.5 mol% Nb 2 O 5 show total ionic conductivity similar to 10ScSZ without additives within a broad temperature range with high stability during 170 h at 600 °C. (author)

  13. Experimental R-curve behavior in partially stabilized zirconia using moiracute e interferometry

    International Nuclear Information System (INIS)

    Perry, K.E.; Okada, H.; Atluri, S.N.

    1993-01-01

    Moiracute e interferometry is employed to study toughening in partially stabilized zirconia (PSZ). Energy to fracture as a function of crack growth curves (R-curves) is derived from mode I compliance calculations and from near tip fitting of the moiracute e fringes. The effect of the tetragonal to monoclinic phase transformation in the zirconia is found by comparing the bulk compliance R-curves to the locally derived moiracute e R-curve. Localized strain field plots are produced from the moiracute e data for the PSZ zirconia. The observed transformation zone height compares favorably with that predicted by Okada et al. in a companion paper, as does the qualitative nature of the R-curve with predictions by Stump and Budiansky

  14. Zirconia-doped nanoparticles: organic coating, polymeric entrapment and application as dual-imaging agents

    OpenAIRE

    Rebuttini, Valentina; Pucci, Andrea; Arosio, Paolo; Bai, Xue; Locatelli, Erica; Pinna, Nicola; Lascialfari, Alessandro; Franchini, Mauro Comes

    2013-01-01

    Zirconia nanoparticles doped with Eu3+, Tb3+ and Gd3+ ions have been synthesized following the benzyl alcohol route. The nanoparticles were coated with N-hydroxydodecanamide and encapsulated in PLGA-b-PEG-COOH nanomicelles. The magnetic and fluorescent properties of these hybrid nanocarriers were investigated, proving them to be potential dual-imaging contrast agents.

  15. Resistance to Corrosion of Zirconia Coatings Deposited by Spray Pyrolysis in Nitrided Steel

    Science.gov (United States)

    Cubillos, G. I.; Olaya, J. J.; Bethencourt, M.; Cifredo, G.; Blanco, G.

    2013-10-01

    Coatings of zirconium oxide were deposited onto three types of stainless steel, AISI 316L, 2205, and tool steel AISI D2, using the ultrasonic spray pyrolysis method. The effect of the flux ratio on the process and its influence on the structure and morphology of the coatings were investigated. The coatings obtained, 600 nm thick, were characterized using x-ray diffraction, scanning electron microscopy, confocal microscopy, and atomic force microscopy. The resistance to corrosion of the coatings deposited over steel (not nitrided) and stainless steel nitrided (for 2 h at 823 K) in an ammonia atmosphere was evaluated. The zirconia coating enhances the stainless steel's resistance to corrosion, with the greatest increase in corrosion resistance being observed for tool steel. When the deposition is performed on previously nitrided stainless steel, the morphology of the surface improves and the coating is more homogeneous, which leads to an improved corrosion resistance.

  16. Microstructure and thermal stability of Fe, Ti and Ag implanted Yttria-stabilized zirconia

    NARCIS (Netherlands)

    van Hassel, B.A.; van Hassel, B.A.; Burggraaf, Anthonie; Burggraaf, A.J.

    1991-01-01

    Yttria-stabilized zirconia (YSZ) was implanted with 15 keV Fe or Ti ions up to a dose of 8×1016 at cm−2. The resulting “dopant” concentrations exceeded the concentrations corresponding to the equilibrium solid solubility of Fe2O3 or TiO2 in YSZ. During oxidation in air at 400° C, the Fe and Ti

  17. Ceramics in engines - Long term stability of transformation toughened zirconia

    International Nuclear Information System (INIS)

    Marmach, M.; Swain, M.V.

    1985-01-01

    The long term thermal stability of two types of magnesia partially stabilized zirconia at temperatures below 1000 0 C has been determined. The effect on mechanical properties and phase stability of isothermal heating at 800 0 C and 900 0 C for up to 2000 hours, and with thermal cycling for a similar period between R.T. and 800 0 C in air, was measured. it was found that peak-aged (MS) type Mg-PSZ was much more stable than the thermal shock resistant (TS) type in both tests and showed minimal degradation

  18. Correlation between Thermal Treatment and Phase Transformation in Nanocrystalline Stabilized Zirconia

    Directory of Open Access Journals (Sweden)

    Tajudeen Oladele AHMED

    2013-06-01

    Full Text Available Stabilized zirconia produced via wet chemistry has chemically higher uniformity and purity. However, the grain size, particle shape, agglomerate size and specific surface area can be modified within certain degree by controlling the precipitation and sintering conditions. Generally, any physical or chemical difference between phases or effect occurring on the appearance or disappearance of a phase can be determined via thermal analysis and X-ray Diffractometry coupled with electron microscopy. In the last few decades, these materials have received tremendous attention globally in the field of defect solid-state devices. However, the challenge in this field of research has been to study thermal behaviour of these electrolytes during phase transformations and develop improved electrolytes with low activation temperature in the range of 600°C-800°C. In this paper, we report the wet chemistry of bismuth oxide stabilized zirconia having high experimental yield and low transformation temperature. Thus, the phase transformation from amorphous Zirconia to monoclinic is reported to begin above 600oC to an optimum temperature of 700oC. After calcination at 800oC for 4h, the powder have narrow particle size distribution in the range of 63-101µm. The average crystallite sizes of the synthesized powders range from 8-33nm.

  19. Synthesis and characterization of bulk and coatings of hydroxyapatite using methanol precursor

    International Nuclear Information System (INIS)

    Khongwar, Jasper K.; Kannan, K.R.; Buvaneswari, G.

    2008-01-01

    Hydroxyapatite, an important bioceramic was synthesized in the bulk form and developed as a coating by a sol-gel route using alcoholic precursor. The bioactive coating was developed on bio-inert α-alumina and yttria stabilized zirconia substrates. The apatite phase began to form after the heat treatment of the precursor at 500 deg. C for 10 min. The complete crystallization of the apatite was obtained at 800 deg. C heat treatment for 10 min. The phase composition of the bulk and the coatings was identified by FT-IR spectroscopic and powder X-ray diffraction (XRD) techniques. Surface morphology was determined by scanning electron microscopy. The study indicates different surface textures for the powder and for the coatings on α-alumina and yttria stabilized zirconia substrates

  20. Color stability of CAD/CAM Zirconia ceramics following exposure to acidic and staining drinks.

    Science.gov (United States)

    Colombo, Marco; Cavallo, Marco; Miegge, Matteo; Dagna, Alberto; Beltrami, Riccardo; Chiesa, Marco; Poggio, Claudio

    2017-11-01

    The aim of this in vitro study was to evaluate the color stability of CAD/CAM Zirconia ceramics following exposure to acidic drink (Coca Cola) and after exposure to staining solution (coffee). All the samples were immersed in different staining solutions over a 28-day test period. A colorimetric evaluation according to the CIE L*a*b* system was performed by a blind trained operator at 7, 14, 21, 28 days of the staining process. Shapiro Wilk test and Kruskal-Wallis ANOVA were applied to assess significant differences among restorative materials. Paired t-test was applied to test which CIE L*a*b* parameters significantly changed after immersion in staining solutions. One week immersion in acidic drink did not cause a perceivable discoloration for all restorative materials (ΔE < 3.3). Subsequent immersion in coffee affected color stability of all Zirconia samples, even if Kruskal-Wallis ANOVA found significant differences among the various restorative materials. The ∆Es of CAD/CAM Zirconia ceramics after immersion in coffee varied among the products, but color integrity is not affected by contact with acidic drinks. Key words: CAD/CAM restorative materials, CIE Lab, Zirconia ceramics.

  1. Synthesis and chromatographic characterization of dextran-coated zirconia high-performance liquid chromatographic stationary phases.

    Science.gov (United States)

    Dunlap, C J; Carr, P W

    1996-10-11

    Porous zirconia particles made by the oil emulsion (OE) method and the polymerization-induced colloid aggregation (PICA) method have been coated with a small, carboxymethylated (approximately 5%) dextran polymer and crosslinked in place. The parameters of the coating process (dextran concentration, adsorption time and crosslinker concentration) have all been examined and an optimum value for each determined. The coated and uncoated materials were characterized by nitrogen sorptometry and size-exclusion chromatography (SEC) using solutes (polystyrenes and dextrans) of well-defined molecular masses. Nitrogen sorptometry results show that the PICA material has a much lower pore volume and smaller pore diameter than do the OE materials. Despite this, the elution volumes of the SEC probes change very little upon polymer coating the PICA material while the OE material shows a very large change upon coating.

  2. Stability of zirconia sol in the presence of various inorganic electrolytes

    Directory of Open Access Journals (Sweden)

    Marković Jelena P.

    2013-01-01

    Full Text Available Zirconia sol was prepared from zirconium oxychloride solutions by forced hydrolysis at 102ºC. The prepared sol consisted of almost spherical, monoclinic, hydrated zirconia particles 61 nm in diameter. The stability of zirconia sol in the presence of various inorganic electrolytes (LiCl, NaCl, KCl, CsCl, KBr, KI, KNO3, and K2SO4 was studied by potentiometric titration method. Dependence of the critical concentration of coagulation (CCC on the dispersion pH was determined for all studied electrolytes. The critical coagulation concentration values, for all investigated electrolytes, are lower at higher pH. These values for all 1:1 electrolytes are equal in the range of experimental error. For a given pH value, CCCs of K2SO4 are 3-4 orders of magnitude lower than the corresponding values for 1:1 electrolytes. [Projekat Ministarstva nauke republike Srbije, br. III 45012

  3. Investigation of phase stability in the scandia-zirconia; Investigacao da estabilidade de fases da zirconia-escandia

    Energy Technology Data Exchange (ETDEWEB)

    Grosso, Robson Lopes

    2016-11-01

    In this work, the phase stability of scandia-zirconia (ScSZ) system was investigated by the thermodynamic study of nanoparticles, within the range of 0 to 20 mol% Sc{sub 2}O{sub 3}, and by codoping of ZrO{sub 2}-10 mol% Sc{sub 2}O{sub 3} (10ScSZ) with Dy{sub 2}O{sub 3} and Nb{sub 2}O{sub 5}. The phase stability of ScSZ was evaluated based on thermodynamic data collected by water adsorption microcalorimetry and high temperature oxide melt solution. Nanostructured zirconia-scandia solid solutions were synthesized by coprecipitation method. Thermodynamic data were determined for ScSZ polymorph (monoclinic, tetragonal, cubic, rhombohedral β and γ) found by X-ray diffraction. This systemic work resulted in an unprecedented phase diagram at the nanoscale of particle size-composition. The effects of additives on 10ScSZ were investigated aiming to stabilize the cubic (c) structure at room temperature and to suppress the characteristic cubic-rhombohedral β phase transformation. Compositions were prepared by coprecipitation and solid state reaction. Materials were sintered by conventional and spark plasma sintering. Full stabilization of the cubic phase was attained by 1 mol% Dy{sub 2}O{sub 3} and 0.5 mol% Nb{sub 2}O{sub 5} additions. The smallest Nb{sub 2}O{sub 5} content required for cubic phase stabilization was attributed to liquid phase formation during sintering and to small ionic radius of Nb{sup 5+}. Results of high temperature X-ray diffraction and thermal analysis show suppression of the c-β transformation. Samples containing 0.5 mol% Nb{sub 2}O{sub 5} show total ionic conductivity similar to 10ScSZ without additives within a broad temperature range with high stability during 170 h at 600 °C. (author)

  4. Nature and strength of defect interactions in cubic stabilized zirconia

    International Nuclear Information System (INIS)

    Bogicevic, A.; Wolverton, C.

    2003-01-01

    The intrinsic ordering tendencies that limit ionic conduction in doped zirconia electrolytes are fully elucidated using first-principles calculations. A detailed analysis of nearly 300 yttria- and scandia-stabilized cubic-zirconia-ordered vacancy compounds reveals a delicate balance between competing elastic and electrostatic interactions. These results explain several outstanding experimental observations and provide substantial insight needed for improving ionic conduction and enabling low-temperature operation of zirconia-based electrolytes. We show that the surprising vacancy ordering in dilute solid solutions is a consequence of repulsive electrostatic and attractive elastic interactions that balance at third-neighbor vacancy separations. In contrast, repulsive elastic vacancy-dopant interactions prevail over electrostatic attraction at all probed defect separations in YSZ and lead to very weak ordering preferences in ScSZ. The total electronic contribution to the defect interactions is shown to be strongly dominated by simple point-charge electrostatics, leaving speciation of defect ordering for a given class of aliovalent dopants to the elastic term. Thus, ion size becomes a critical parameter in controlling the ionic conductivity of doped oxide electrolytes

  5. Determination of Scattering and Absorption Coefficients for Plasma-Sprayed Yttria-Stabilized Zirconia Thermal Barrier Coatings at Elevated Temperatures

    Science.gov (United States)

    Eldridge, Jeffrey I.; Spuckler, Charles M.; Markham, James R.

    2009-01-01

    The temperature dependence of the scattering and absorption coefficients for a set of freestanding plasma-sprayed 8 wt% yttria-stabilized zirconia (8YSZ) thermal barrier coatings (TBCs) was determined at temperatures up to 1360 C in a wavelength range from 1.2 micrometers up to the 8YSZ absorption edge. The scattering and absorption coefficients were determined by fitting the directional-hemispherical reflectance and transmittance values calculated by a four-flux Kubelka Munk method to the experimentally measured hemispherical-directional reflectance and transmittance values obtained for five 8YSZ thicknesses. The scattering coefficient exhibited a continuous decrease with increasing wavelength and showed no significant temperature dependence. The scattering is primarily attributed to the relatively temperature-insensitive refractive index mismatch between the 8YSZ and its internal voids. The absorption coefficient was very low (less than 1 per centimeter) at wavelengths between 2 micrometers and the absorption edge and showed a definite temperature dependence that consisted of a shift of the absorption edge to shorter wavelengths and an increase in the weak absorption below the absorption edge with increasing temperature. The shift in the absorption edge with temperature is attributed to strongly temperature-dependent multiphonon absorption. While TBC hemispherical transmittance beyond the absorption edge can be predicted by a simple exponential decrease with thickness, below the absorption edge, typical TBC thicknesses are well below the thickness range where a simple exponential decrease in hemispherical transmittance with TBC thickness is expected. [Correction added after online publication August 11, 2009: "edge to a shorter wavelengths" has been updated as edge to shorter wavelengths."

  6. Study of microstructure and mechanical properties of ceramics composites alumina-zirconia reinforced with yttria for inert coating of metal matrices used in the petroleum industry; Estudo de microestrutura e propriedades mecanicas de compositos ceramicos alumina-zirconia reforcado com itria para revestimento inerte de matrizes metalicas usadas na industria petrolifera

    Energy Technology Data Exchange (ETDEWEB)

    Pontual, J.O.; Silva, N.D.G.; Ferreira, R.A.S.; Yadava, Y.P., E-mail: juliaopontual@hotmail.com, E-mail: yadava@ufpe.br [Universidade Federal de Pernambuco (UFPE), Recife, PE (Brazil). Departamento de Engenharia Mecanica

    2014-07-01

    The storage and transportation of crude oil is complicated due to the hostile environment provided by this. Under these conditions, it is imperative to search for alternative solutions, using an inert coating to protect from corrosion caused by crude oil. In this work, alumina-zirconia ceramic composites with 5-20%w zirconia and 1 - 2%w yttria were produced through thermomechanical process. The structural and microstructural characterization of the sintered material was carried out by X-ray diffraction and scanning electron microscopy. Mechanical properties were analyzed by Vickers hardness tests. Currently, the pads are submerged in crude oil and after 30-60 days will be removed and sent for stability test.(author)

  7. Color stability of CAD/CAM Zirconia ceramics following exposure to acidic and staining drinks

    Science.gov (United States)

    Colombo, Marco; Cavallo, Marco; Miegge, Matteo; Dagna, Alberto; Beltrami, Riccardo; Chiesa, Marco

    2017-01-01

    Background The aim of this in vitro study was to evaluate the color stability of CAD/CAM Zirconia ceramics following exposure to acidic drink (Coca Cola) and after exposure to staining solution (coffee). Material and Methods All the samples were immersed in different staining solutions over a 28-day test period. A colorimetric evaluation according to the CIE L*a*b* system was performed by a blind trained operator at 7, 14, 21, 28 days of the staining process. Shapiro Wilk test and Kruskal-Wallis ANOVA were applied to assess significant differences among restorative materials. Paired t-test was applied to test which CIE L*a*b* parameters significantly changed after immersion in staining solutions. Results One week immersion in acidic drink did not cause a perceivable discoloration for all restorative materials (ΔE < 3.3). Subsequent immersion in coffee affected color stability of all Zirconia samples, even if Kruskal-Wallis ANOVA found significant differences among the various restorative materials. Conclusions The ∆Es of CAD/CAM Zirconia ceramics after immersion in coffee varied among the products, but color integrity is not affected by contact with acidic drinks. Key words:CAD/CAM restorative materials, CIE Lab, Zirconia ceramics. PMID:29302281

  8. Rapid, cool sintering of wet processed yttria-stabilized zirconia ceramic electrolyte thin films.

    Science.gov (United States)

    Park, Jun-Sik; Kim, Dug-Joong; Chung, Wan-Ho; Lim, Yonghyun; Kim, Hak-Sung; Kim, Young-Beom

    2017-09-29

    Here we report a photonic annealing process for yttria-stabilized zirconia films, which are one of the most well-known solid-state electrolytes for solid oxide fuel cells (SOFCs). Precursor films were coated using a wet-chemical method with a simple metal-organic precursor solution and directly annealed at standard pressure and temperature by two cycles of xenon flash lamp irradiation. The residual organics were almost completely decomposed in the first pre-annealing step, and the fluorite crystalline phases and good ionic conductivity were developed during the second annealing step. These films showed properties comparable to those of thermally annealed films. This process is much faster than conventional annealing processes (e.g. halogen furnaces); a few seconds compared to tens of hours, respectively. The significance of this work includes the treatment of solid-state electrolyte oxides for SOFCs and the demonstration of the feasibility of other oxide components for solid-state energy devices.

  9. Synthesis and Characterization of Hybrid Silica-Zirconia Coatings with Cerium Inhibitor on Aluminum 6061

    Directory of Open Access Journals (Sweden)

    M. Bahrami

    2016-12-01

    Full Text Available Organic–inorganic hybrid coatings were prepared by sol–gel method and deposited on aluminum alloy 6061. Attenuated Total Reflectance-Fourier Transform Infrared (ATR-FTIR spectroscopy and Scanning Electron Microscopy (SEM were used for structural study of the hybrid coatings. Adhesive strength of sol–gel coatings to the substrate was evaluated quantitatively and qualitatively. Corrosion behavior of the samples was studied by cyclic potentiodynamic and linear polarization tests. Results showed that adhesion strength of the coatings to the substrates was increased with increasing tetrapropoxide of zirconium (TPOZ and cerium content. Corrosion tests showed that corrosion current density of coated samples were decreased three to seven orders of magnitude in comparison with uncoated aluminum alloy 6061. Decreasing in corrosion current density and increasing in polarization resistance was observed by increasing zirconia and cerium content. Unlike the uncoated aluminum alloy 6061, the crack-free coatings did not show pitting tendency. 

  10. Partially stabilized zirconia (PSZ) - what's in it for chemical engineers?

    International Nuclear Information System (INIS)

    Michelmore, A.G.

    1988-01-01

    Partial Stabilized Zirconia (PSZ) is a non-brittle ceramic material with virtually the same modulus of elasticity, Poisson's ratio, tensile strength, and co-efficient of thermal expansion as steel, coupled with low thermal conductivity, low electrical conductivity, high hardness, non-magnetic properties and high corrosion resistance. Uses are in a wide variety of applications such as automotive, computer, hot copper extrusion dies, delicate laboratory equipment, mining spigots and injection moulding gates for plastic. Applications previously thought to be impossible for ceramics such as in high thermal and/or mechanical shock situations are now possible with benefits such as longer life, reduced maintenance costs, less downtime, lower stock inventory and improved productivity. Examples given here include downhole pump check valves in the oil and gas industry, dry bearings in the mining industry and plungers for pumping tomato paste in the food processing industry. A brief comparison is made of other PSZs and Nilcra PSZ. 1 fig

  11. Effect of nanoparticles generation method on ionic conductivity in Yttria stabilized zirconia

    International Nuclear Information System (INIS)

    Khare, J.; Joshi, M.P.; Kukreja, L.M.; Satapathy, S.

    2013-01-01

    Yttria stabilized zirconia nanoparticles were generated in pulsed and CW mode of laser operation using CO 2 laser based laser vaporization method. Impedance spectroscopic measurements were carried out in frequency range of 100 Hz - 1 MHz at various temperatures ranging from room temperature to 500 C. The deconvolution of grain and grain boundary contribution were obtained from impedance spectra by an equivalent circuit analysis. Grain and grain boundary ionic conductivity of pellet made from nanoparticles generated in pulsed mode was two orders of magnitude large in comparison to pellets made from nanoparticles generated in CW mode of laser operation. The difference in ionic conductivities of pellets made from nanoparticles generated in pulsed mode and CW mode were explained on the basis of defect associations in nanoparticles produced during nanoparticles generation. (author)

  12. Effects of Laser Power Level on Microstructural Properties and Phase Composition of Laser-Clad Fluorapatite/Zirconia Composite Coatings on Ti6Al4V Substrates

    Directory of Open Access Journals (Sweden)

    Chi-Sheng Chien

    2016-05-01

    Full Text Available Hydroxyapatite (HA is one of the most commonly used materials for the coating of bioceramic titanium (Ti alloys. However, HA has poor mechanical properties and a low bonding strength. Accordingly, the present study replaces HA with a composite coating material consisting of fluorapatite (FA and 20 wt % yttria (3 mol % stabilized zirconia (ZrO2, 3Y-TZP. The FA/ZrO2 coatings are deposited on Ti6Al4V substrates using a Nd:YAG laser cladding system with laser powers and travel speeds of 400 W/200 mm/min, 800 W/400 mm/min, and 1200 W/600 mm/min, respectively. The experimental results show that a significant inter-diffusion of the alloying elements occurs between the coating layer (CL and the transition layer (TL. Consequently, a strong metallurgical bond is formed between them. During the cladding process, the ZrO2 is completely decomposed, while the FA is partially decomposed. As a result, the CLs of all the specimens consist mainly of FA, Ca4(PO42O (TTCP, CaF2, CaZrO3, CaTiO3 and monoclinic phase ZrO2 (m-ZrO2, together with a small amount of θ-Al2O3. As the laser power is increased, CaO, CaCO3 and trace amounts of tetragonal phase ZrO2 (t-ZrO2 also appear. As the laser power increases from 400 to 800 W, the CL hardness also increases as a result of microstructural refinement and densification. However, at the highest laser power of 1200 W, the CL hardness reduces significantly due to the formation of large amounts of relatively soft CaO and CaCO3 phase.

  13. Effects of Laser Power Level on Microstructural Properties and Phase Composition of Laser-Clad Fluorapatite/Zirconia Composite Coatings on Ti6Al4V Substrates

    Science.gov (United States)

    Chien, Chi-Sheng; Liu, Cheng-Wei; Kuo, Tsung-Yuan

    2016-01-01

    Hydroxyapatite (HA) is one of the most commonly used materials for the coating of bioceramic titanium (Ti) alloys. However, HA has poor mechanical properties and a low bonding strength. Accordingly, the present study replaces HA with a composite coating material consisting of fluorapatite (FA) and 20 wt % yttria (3 mol %) stabilized zirconia (ZrO2, 3Y-TZP). The FA/ZrO2 coatings are deposited on Ti6Al4V substrates using a Nd:YAG laser cladding system with laser powers and travel speeds of 400 W/200 mm/min, 800 W/400 mm/min, and 1200 W/600 mm/min, respectively. The experimental results show that a significant inter-diffusion of the alloying elements occurs between the coating layer (CL) and the transition layer (TL). Consequently, a strong metallurgical bond is formed between them. During the cladding process, the ZrO2 is completely decomposed, while the FA is partially decomposed. As a result, the CLs of all the specimens consist mainly of FA, Ca4(PO4)2O (TTCP), CaF2, CaZrO3, CaTiO3 and monoclinic phase ZrO2 (m-ZrO2), together with a small amount of θ-Al2O3. As the laser power is increased, CaO, CaCO3 and trace amounts of tetragonal phase ZrO2 (t-ZrO2) also appear. As the laser power increases from 400 to 800 W, the CL hardness also increases as a result of microstructural refinement and densification. However, at the highest laser power of 1200 W, the CL hardness reduces significantly due to the formation of large amounts of relatively soft CaO and CaCO3 phase. PMID:28773503

  14. Yttria-stabilized zirconia as membrane material for electrolytic deoxidation of CaO-CaCl{sub 2} melts

    Energy Technology Data Exchange (ETDEWEB)

    Martin, A.; Poignet, J. C.; Fouletier, J. [Univ Grenoble, LEPMI, CNRS, INPG, UJF, F-38402 St Martin Dheres (France); Allibert, M. [LPSC, F-38026 Grenoble 1 (France); Lambertin, D. [SPDE, CEA Marcoule, F-30207 Bagnols Sur Ceze (France); Bourges, G. [SRPU, CEA Valduc, F-21120 Is Sur Tille (France)

    2010-07-01

    This article is devoted to the study of the stability of an yttria-stabilized zirconia membrane used in the electrolysis of molten CaCl{sub 2}-CaO mixtures at 850 degrees C. Intentiostatic and potentiostatic electrolysis were carried for periods ranging from 10 to 20 h. Post-mortem composition profiles across the zirconia membrane were determined using Raman spectroscopy and microprobe analysis. The membrane degradation was analyzed in terms of synergetic parameters, i. e., chemical, electrochemical, and thermomechanical effects. (authors)

  15. Nanostructured Mineral Coatings Stabilize Proteins for Therapeutic Delivery.

    Science.gov (United States)

    Yu, Xiaohua; Biedrzycki, Adam H; Khalil, Andrew S; Hess, Dalton; Umhoefer, Jennifer M; Markel, Mark D; Murphy, William L

    2017-09-01

    Proteins tend to lose their biological activity due to their fragile structural conformation during formulation, storage, and delivery. Thus, the inability to stabilize proteins in controlled-release systems represents a major obstacle in drug delivery. Here, a bone mineral inspired protein stabilization strategy is presented, which uses nanostructured mineral coatings on medical devices. Proteins bound within the nanostructured coatings demonstrate enhanced stability against extreme external stressors, including organic solvents, proteases, and ethylene oxide gas sterilization. The protein stabilization effect is attributed to the maintenance of protein conformational structure, which is closely related to the nanoscale feature sizes of the mineral coatings. Basic fibroblast growth factor (bFGF) released from a nanostructured mineral coating maintains its biological activity for weeks during release, while it maintains activity for less than 7 d during release from commonly used polymeric microspheres. Delivery of the growth factors bFGF and vascular endothelial growth factor using a mineral coated surgical suture significantly improves functional Achilles tendon healing in a rabbit model, resulting in increased vascularization, more mature collagen fiber organization, and a two fold improvement in mechanical properties. The findings of this study demonstrate that biomimetic interactions between proteins and nanostructured minerals provide a new, broadly applicable mechanism to stabilize proteins in the context of drug delivery and regenerative medicine. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  16. Influence of starting precursors and synthesis methods on the physiochemical properties of zirconia

    Energy Technology Data Exchange (ETDEWEB)

    Gaydhankar, T.R., E-mail: tr.gaydhankar@ncl.res.in [Catalysis Division, National Chemical Laboratory, Pune 411008 (India); Jha, R.K. [Catalysis Division, National Chemical Laboratory, Pune 411008 (India); Nikalje, M.D. [Department of Chemistry, University of Pune, Pune 411 007 (India); Waghmare, K.J. [Catalysis Division, National Chemical Laboratory, Pune 411008 (India)

    2014-07-01

    Graphical abstract: Crystallite size of tetragonal phase of the zirconia samples prepared using different synthesis parameters and precursors as a function of calcination temperature. Surface area values of the zirconia samples calcined at 500 and 700 °C are in given brackets. - Highlights: • Zirconia prepared with modified sol–gel method is less stable compared with zirconia prepared by precipitation method. • Optimized synthesis conditions shifted the glow exotherm to higher temperature range indicating better thermal stability. • Tetragonal-zirconia could be synthesized in cost-effective manner using zirconium oxy-nitrate. • In our studies no co-relation between the surface area and crystallite size was observed. - Abstract: Under identical and judiciously pre-optimized synthesis conditions, the influence of different combinations of zirconium sources and/or post treatment conditions on structural properties, thermal stability, phase composition and morphology of zirconia has been investigated. High surface area tetragonal zirconia could be synthesized in a cost-effective manner from 1 M solution of zirconium oxy-nitrate at pH 11 using aqueous ammonia solution as a precipitant when calcined at 400 °C for 3 h. Irrespective of the preparation method, pH and starting precursor, zirconia samples prepared without digestion contained dominant monoclinic phase with some traces of tetragonal phase when calcined at 700 °C. Even though there is linear decrease in surface area with increase in the crystallite size for each sample as a function of calcination temperature, no co-relation between the surface area and crystallite size could be achieved. SEM images show agglomerated and irregular shape particles between 10 to 20 μm.

  17. Precipitation in partially stabilized zirconia

    International Nuclear Information System (INIS)

    Bansal, G.K.

    1975-01-01

    Transmission electron microscopy was used to study the substructure of partially stabilized ZrO 2 (PSZ) samples, i.e., 2-phase systems containing both cubic and monoclinic modifications of zirconia, after various heat treatments. Monoclinic ZrO 2 exists as (1) isolated grains within the polycrystalline aggregate (a grain- boundary phase) and (2) small plate-like particles within cubic grains. These intragranular precipitates are believed to contribute to the useful properties of PSZ via a form of precipitation hardening. These precipitates initially form as tetragonal ZrO 2 , with a habit plane parallel to the brace 100 brace matrix planes. The orientation relations between the tetragonal precipitates and the cubic matrix are brace 100 brace/sub matrix/ 2 parallel brace 100 brace /sub precipitate/ or (001)/sub precipitate/ and broken bracket 100 broken bracket/sub matrix/ 2 parallel broken bracket 100 broken bracket/sub precipitate/ or [001]/sub precipitate/. (U.S.)

  18. Synthesis and characterization of Yttria-stabilized-zirconia by spray pyrolysis

    International Nuclear Information System (INIS)

    Melo Halmenschlager, Cibele; Vieira, Ramaugusto; Shigueaki Takimi, Antonio; Lima da Silva, Aline; De Fraga Malfatti, Celia; Perez Bergmann, Carlos

    2003-01-01

    Yttria-stabilized-zirconia (YSZ) has been object of many studies due to its great chemical stability and excellent ionic conduction in high temperature. One of the applications of YSZ films is the use as electrolyte in solid oxide fuel cells (SOFC). The great challenge of the SOFC is the development of a intermediary temperature solid oxide fuel cell (ITSOFC) to work in a temperature around 700 o C with the same efficiency of high temperature SOFC, with this aim fuel cells utilizing thin electrolyte films ha been developed. Traditional techniques of thin films deposition as Combustion Vapour Deposition (CVD) and Sputtering are very expensive, the reagents must be very pure and it is necessary to use a system of vacuum. Spray pyrolysis is a good alternative to deposit dense films with thickness between 0,1 and 10 . This technique has a lot of advantages front to classic methods of deposition because of the simplicity of the process and the equipment, low cost, and minimal waste production. In this process, when the parameters are very well controlled, it is possible to obtain oxide films with high quality. In the present work, amorphous films consisted of a layer of 8 mol% Yttria-stabilized zirconia were produced by spray pyrolysis and heat treated to obtain crystalline films. The film was prepared with zirconium acetylacetonate (Zr(C 6 H 7 O 2 ) 4 ) and yttrium chloride (YCl 3 .6H 2 O), dissolved in ethanol (C 2 H 6 O) and diethylene glycol butyl ether (C 8 H 18 O 3 ) mixed in the volume ratio of 1:1, and a disk of steel 316L was used as substrate. The amorphous film was deposited in the substrate heat until 280 o C ± 50 o C and after deposition from thermal treatment at 700 o C, the amorphous film was changed into Yttria-stabilized-zirconia crystalline film. The precursor solution was characterized for the Differential Thermal Analysis (DTA). The morphology and crystallinity of the films was investigated by scanning electron microscopy (SEM) and X-ray diffraction

  19. AC plasma electrolytic oxidation of magnesium with zirconia nanoparticles

    International Nuclear Information System (INIS)

    Arrabal, R.; Matykina, E.; Viejo, F.; Skeldon, P.; Thompson, G.E.; Merino, M.C.

    2008-01-01

    The incorporation of monoclinic zirconia nanoparticles and their subsequent transformation is examined for coatings formed on magnesium by plasma electrolytic oxidation under AC conditions in silicate electrolyte. The coatings are shown to comprise two main layers, with nanoparticles entering the coating at the coating surface and through short-circuit paths to the region of the interface between the inner and outer coating layers. Under local heating of microdischarges, the zirconia reacts with magnesium species to form Mg 2 Zr 5 O 12 in the outer coating layer. Relatively little zirconium is present in the inner coating layer. In contrast, silicon species are present in both coating layers, with reduced amounts in the inner layer

  20. Properties-Adjustable Alumina-Zirconia Nanolaminate Dielectric Fabricated by Spin-Coating

    Directory of Open Access Journals (Sweden)

    Junbiao Peng

    2017-11-01

    Full Text Available In this paper, an alumina-zirconia (Al2O3-ZrO2 nanolaminate dielectric was fabricated by spin-coating and the performance was investigated. It was found that the properties of the dielectric can be adjusted by changing the content of Al2O3/ZrO2 in nanolaminates: when the content of Al2O3 was higher than 50%, the properties of nanolaminates, such as the optical energy gap, dielectric strength (Vds, capacitance density, and relative permittivity were relatively stable, while the change of these properties became larger when the content of Al2O3 was less than 50%. With the content of ZrO2 varying from 50% to 100%, the variation of these properties was up to 0.482 eV, 2.12 MV/cm, 135.35 nF/cm2, and 11.64, respectively. Furthermore, it was demonstrated that the dielectric strength of nanolaminates were influenced significantly by the number (n of bilayers. Every increment of one Al2O3-ZrO2 bilayer will enhance the dielectric strength by around 0.39 MV/cm (Vds ≈ 0.86 + 0.39n. This could be contributed to the amorphous alumina which interrupted the grain boundaries of zirconia.

  1. Lifetime-determining spalling mechanisms of NiCoCrAlRe/EB-PVD zirconia TBC systems

    Energy Technology Data Exchange (ETDEWEB)

    Fritscher, K.; Schulz, U. [DLR - German Aerospace Center, Institute of Materials Research, 51170 Cologne (Germany); Leyens, C. [Technical University of Brandenburg (BTU) Cottbus, Chair of Physical Metallurgy and Materials Technology, 03046 Cottbus (Germany)

    2007-09-15

    The mechanisms that control the lifetime of thermal barrier coating (TBC) systems have been traced by two particular overlay bondcoats serving as model systems: superalloy pins (IN100, CMSX-4) with two alternative NiCoCrAlRE (RE: Hf, Y) bond coat compositions (i) NiCoCrAlY without and (ii) with co-dopants of silicon and hafnium. On top an electron-beam physical-vapor deposited (EB-PVD) yttria partially stabilized zirconia (YPSZ) TBC commonly mixed with 2 wt.% hafnia, or, rarely with 10 wt.%, was applied. The test pins were thermo-cycled at 1100 and 1150 C until failure. Identical lifetimes in cyclic tests on YPSZ TBCs with 2 (relatively high sintering rate) and 10 wt.% hafnia (relatively low sintering rate) preclude an effect of diffusion mechanisms of the YPSZ TBC on lifetime. The fit of lifetimes and test temperatures to Arrhenius-type relationships gives activation energies for failure. These energies agree with the activation energies for anion and cation diffusion in alumina for the respective bondcoat variant: (i) for the NiCoCrAlY/TBC system for O{sup 2-} diffusion in alumina, (ii) for the NiCoCrAlYSiHf/TBC system for Al{sup 3+} diffusion in alumina. SEM and EDS investigations of the thermally grown oxides (TGOs) confirm the mechanisms responsible for TBC failure as indicated by activation energies. Two categories of failure can be distinguished: (i) NiCoCrAlY coatings fail by an ''adhesive mode of failure'' along smooth bond coat/TGO interfaces driven by a critical TGO thickness. (ii) NiCoCrAlYSiHf coatings fail later and more reluctantly by a ''cohesive'' crack mode via de-cohesion at the TGO/TBC interface. In the latter case a quasi-integrity of the crack-affected TGO is lengthily maintained up to failure by a crack-pinning mechanism which runs via Al{sup 3+} supply from the bondcoat. (Abstract Copyright [2007], Wiley Periodicals, Inc.) [German] Die Mechanismen, welche die Lebensdauer von Waermedaemmschichtsystemen

  2. Fabrication of Yttria stabilized zirconia thin films on poroussubstrates for fuel cell applications

    Energy Technology Data Exchange (ETDEWEB)

    Leming, Andres [Univ. of California, Berkeley, CA (United States)

    2003-06-16

    A process for the deposition of yttria stabilized zirconia (YSZ) films, on porous substrates, has been developed. These films have possible applications as electrolyte membranes in fuel cells. The films were deposited from colloidal suspensions through the vacuum infiltration technique. Films were deposited on both fully sintered and partially sintered substrates. A critical cracking thickness for the films was identified and strategies are presented to overcome this barrier. Green film density was also examined, and a method for improving green density by changing suspension pH and surfactant was developed. A dependence of film density on film thickness was observed, and materials interactions are suggested as a possible cause. Non-shorted YSZ films were obtained on co-fired substrates, and a cathode supported solid oxide fuel cell was constructed and characterized.

  3. Effect of dysprosia doping on structural and electrical property of stabilized zirconia for intermediate- temperature SOFCs

    International Nuclear Information System (INIS)

    Pastor, M.; Maiti, S.; Pandey, A.; Biswas, K.; Manna, I.

    2011-01-01

    Present work deals with structural, micro-structural and electrical properties of dysprosia stabilized zirconia electrolyte, which have been evaluated by means of X-ray diffraction (XRD) and scanning (SEM), and complex impedance analysis respectively. The amount of dysprosia was varied from 2 to 12 mol% in zirconia. The addition of dysprosia (8-12 mol%) stabilized the cubic zirconia phase, which was analyzed from XRD analysis. SEM micrographs clearly showed the improvement in sinterability with increase in dysprosia concentration up to 6 mol% disprosia. Complex impedance analysis was performed in the temperature range from 250 to 600 deg. C. The results indicated a gradual decrease in impedance of both bulk and grain boundary and increase in conductivity with dysprosia doping up to 6 mol% and thereafter showing a reverse trend. The activation energies for oxygen ion migration were also found to decrease with increase in dysprosia doping which was in the range of 0.99 - 1.28 eV. The average thermal expansion coefficient increases linearly.

  4. Improvement of structural and electrochemical properties of commercial LiCoO2 by coating with LaF3

    International Nuclear Information System (INIS)

    Yang Zhanxu; Qiao Qingdong; Yang Wensheng

    2011-01-01

    Highlights: → LaF 3 has been introduced as a new coating material for the LiCoO 2 cathode. → The LaF 3 -coated LiCoO 2 showed an excellent overcharge tolerance and structure stability. → The thermal stability of the LaF 3 -coated cathode is significantly enhanced. Therefore, LaF 3 is a probably potential coating material. - Abstract: Commercial LiCoO 2 has been modified with LaF 3 as a new coating material. The surface modified materials were characterized by X-ray diffraction (XRD), transmission electronic microscopy (TEM), field emission scanning electron microscopy (FE-SEM), auger electron spectroscopy (AES) and galvanostatic charge-discharge cycling. The LaF 3 -coated LiCoO 2 had an initial discharge specific capacity of 177.4 mAh g -1 within the potential ranges 2.75-4.5 V (vs. Li/Li + ), and showed a good capacity retention of 90.9% after 50 cycles. It was found that the overcharge tolerance of the coated cathode was significantly better than that of the pristine LiCoO 2 under the same conditions - the capacity retention of the pristine LiCoO 2 was 62.3% after 50 cycles. The improvement could be attributed to the LaF 3 coating layer that hinders interaction between LiCoO 2 and electrolyte and stabilizes the structure of LiCoO 2 . Moreover, DSC showed that the coated LiCoO 2 had a higher thermal stability than the pristine LiCoO 2 .

  5. Synthesis and Characterization of Yttria-Stabilized Zirconia Nanoparticles Doped with Ytterbium and Gadolinium: ZrO2 9.5Y2O3 5.6Yb2O3 5.2Gd2O3

    Science.gov (United States)

    Bahamirian, M.; Hadavi, S. M. M.; Rahimipour, M. R.; Farvizi, M.; Keyvani, A.

    2018-06-01

    Defect cluster thermal barrier coatings (TBCs) are attractive alternatives to Yttria-stabilized zirconia (YSZ) in advanced applications. In this study, YSZ nanoparticles doped with ytterbium and gadolinium (ZrO2 9.5Y2O3 5.6Yb2O3 5.2Gd2O3 (ZGYbY)) were synthesized through a chemical co-precipitation and calcination method, and characterized by in situ high-temperature X-ray diffraction analysis in the temperature range of 25 °C to 1000 °C (HTK-XRD), thermogravimetric analysis, differential thermal analysis, Fourier transform infrared spectroscopy, Raman spectroscopy, and field emission scanning electron microscopy (FE-SEM). Precise cell parameters of t-prime phase and the best zirconia phase for TBC applications were calculated by Cohen's and Rietveld refinement methods. Optimum crystallization temperature of the precursor powder was found to be 1000 °C. Furthermore, FE-SEM results for the calcined ZGYbY powders indicated orderly particles of uniform shape and size with a small tendency toward agglomeration. Average lattice thermal expansion coefficient in the temperature range of 25 °C to 1000 °C was determined to be 31.71 × 10-6 K-1.

  6. Synthesis and Characterization of Yttria-Stabilized Zirconia Nanoparticles Doped with Ytterbium and Gadolinium: ZrO2 9.5Y2O3 5.6Yb2O3 5.2Gd2O3

    Science.gov (United States)

    Bahamirian, M.; Hadavi, S. M. M.; Rahimipour, M. R.; Farvizi, M.; Keyvani, A.

    2018-03-01

    Defect cluster thermal barrier coatings (TBCs) are attractive alternatives to Yttria-stabilized zirconia (YSZ) in advanced applications. In this study, YSZ nanoparticles doped with ytterbium and gadolinium (ZrO2 9.5Y2O3 5.6Yb2O3 5.2Gd2O3 (ZGYbY)) were synthesized through a chemical co-precipitation and calcination method, and characterized by in situ high-temperature X-ray diffraction analysis in the temperature range of 25 °C to 1000 °C (HTK-XRD), thermogravimetric analysis, differential thermal analysis, Fourier transform infrared spectroscopy, Raman spectroscopy, and field emission scanning electron microscopy (FE-SEM). Precise cell parameters of t-prime phase and the best zirconia phase for TBC applications were calculated by Cohen's and Rietveld refinement methods. Optimum crystallization temperature of the precursor powder was found to be 1000 °C. Furthermore, FE-SEM results for the calcined ZGYbY powders indicated orderly particles of uniform shape and size with a small tendency toward agglomeration. Average lattice thermal expansion coefficient in the temperature range of 25 °C to 1000 °C was determined to be 31.71 × 10-6 K-1.

  7. Optimization of High Porosity Thermal Barrier Coatings Generated with a Porosity Former

    Science.gov (United States)

    Medřický, Jan; Curry, Nicholas; Pala, Zdenek; Vilemova, Monika; Chraska, Tomas; Johansson, Jimmy; Markocsan, Nicolaie

    2015-04-01

    Yttria-stabilized zirconia thermal barrier coatings are extensively used in turbine industry; however, increasing performance requirements have begun to make conventional air plasma sprayed coatings insufficient for future needs. Since the thermal conductivity of bulk material cannot be lowered easily; the design of highly porous coatings may be the most efficient way to achieve coatings with low thermal conductivity. Thus the approach of fabrication of coatings with a high porosity level based on plasma spraying of ceramic particles of dysprosia-stabilized zirconia mixed with polymer particles, has been tested. Both polymer and ceramic particles melt in plasma and after impact onto a substrate they form a coating. When the coating is subjected to heat treatment, polymer burns out and a complex structure of pores and cracks is formed. In order to obtain desired porosity level and microstructural features in coatings; a design of experiments, based on changes in spray distance, powder feeding rate, and plasma-forming atmosphere, was performed. Acquired coatings were evaluated for thermal conductivity and thermo-cyclic fatigue, and their morphology was assessed using scanning electron microscopy. It was shown that porosity level can be controlled by appropriate changes in spraying parameters.

  8. Hydrothermal crystallization of zirconia and zirconia solid solutions

    International Nuclear Information System (INIS)

    Pyda, W.; Haberko, K.; Bucko, M.M.

    1991-01-01

    Zirconia as well as yttria-zirconia and calcia-zirconia solid-solution powders were crystallized under hydrothermal conditions from (co)precipitated hydroxides. The morphology of the power particles is strongly dependent on the crystallization conditions. The powders crystallized in a water solution of Na, K, and Li hydroxides show elongated particles of much larger sizes than those which result from the process carried out in pure water or a water solution of Na, K, or Li chlorides. The shapes of the latter particles are isometric. In this paper the growth mechanism of the elongated particles is suggested

  9. Implant stability and marginal bone level of microgrooved zirconia dental implants: A 3-month experimental study on dogs

    Directory of Open Access Journals (Sweden)

    Delgado-Ruíz Rafael Arcesio

    2014-01-01

    Full Text Available Background/Aim. The modification of implant surfaces could affect mechanical implant stability as well as dynamics and quality of peri-implant bone healing. The aim of this 3-month experimental study in dogs was to investigate implant stability, marginal bone levels and bone tissue response to zirconia dental implants with two laser-micro-grooved intraosseous surfaces in comparison with nongrooved sandblasted zirconia and sandblasted, high-temperature etched titanium implants. Methods. Implant surface characterization was performed using optical interferometric profilometry and energy dispersive X-ray spectroscopy. A total of 96 implants (4 mm in diameter and 10 mm in length were inserted randomly in both sides of the lower jaw of 12 Fox Hound dogs divided into groups of 24 each: the control (titanium, the group A (sandblasted zirconia, the group B (sandblasted zirconia plus microgrooved neck and the group C (sandblasted zirconia plus all microgrooved. All the implants were immediately loaded. Insertion torque, periotest values, radiographic crestal bone level and removal torque were recorded during the 3-month follow-up. Qualitative scanning electon micro-scope (SEM analysis of the bone-implant interfaces of each group was performed. Results. Insertion torque values were higher in the group C and control implants (p the control > the group B > the group A (p the control > the group B > the group A (p < 0.05. SEM showed that implant surfaces of the groups B and C had an extra bone growth inside the microgrooves that corresponded to the shape and direction of the microgrooves. Conclusion. The addition of micro-grooves to the entire intraosseous surface of zirconia dental implants enhances primary and secondary implant stability, promotes bone tissue ingrowth and preserves crestal bone levels.

  10. Obtain ceramic porous alumina-zirconia by replica method calcium phosphate coated

    International Nuclear Information System (INIS)

    Silva, A.D.R.; Rigoli, W.R.; Osiro, Denise; Pallone, E.M.J.A.

    2016-01-01

    Biomaterials used in bone replacement, including porous bioceramics, are often used as support structure for bone formation and repair. The porous bioceramics are used because present features as biocompatibility, high porosity and pore morphology that confer adequate mechanical strength and induce bone growth. In this work were obtained porous specimens of alumina containing 5% by inclusion of volume of zirconia produced by the replica method. The porous specimens had its surface chemically treated with phosphoric acid and were coated with calcium phosphate. The coating was performed using the biomimetic method during 14 days and an initial pH of 6.1. The porous specimens were characterized using the follow techniques: porosity, axial compression tests, microtomography, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray diffraction (XRD) and pH measurements SBF solution. The results showed specimens with suitable pore morphology for application as biomaterial, and even a reduced time of incubation favored the calcium phosphate phases formation on the material surfaces. (author)

  11. Thermal barrier coatings: Coating methods, performance, and heat engine applications. (Latest citations from the EI Compendex*plus database). Published Search

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-02-01

    The bibliography contains citations concerning conference proceedings on coating methods, performance evaluations, and applications of thermal barrier coatings as protective coatings for heat engine components against high temperature corrosions and chemical erosions. The developments of thermal barrier coating techniques for high performance and reliable gas turbines, diesel engines, jet engines, and internal combustion engines are presented. Topics include plasma sprayed coating methods, yttria stabilized zirconia coatings, coating life models, coating failure and durability, thermal shock and cycling, and acoustic emission analysis of coatings. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  12. Thermal barrier coatings: Coating methods, performance, and heat engine applications. (Latest citations from the EI Compendex*plus database). Published Search

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-11-01

    The bibliography contains citations concerning conference proceedings on coating methods, performance evaluations, and applications of thermal barrier coatings as protective coatings for heat engine components against high temperature corrosions and chemical erosions. The developments of thermal barrier coating techniques for high performance and reliable gas turbines, diesel engines, jet engines, and internal combustion engines are presented. Topics include plasma sprayed coating methods, yttria stabilized zirconia coatings, coating life models, coating failure and durability, thermal shock and cycling, and acoustic emission analysis of coatings. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  13. Effects of surface treatment on bond strength between dental resin agent and zirconia ceramic

    Energy Technology Data Exchange (ETDEWEB)

    Moradabadi, Ashkan [Department of Electrochemistry, Universität Ulm, Ulm (Germany); Roudsari, Sareh Esmaeily Sabet [Department of Optoelectonics, Universität Ulm, Ulm (Germany); Yekta, Bijan Eftekhari [School of Materials Engineering, Iran University of Science and Technology, Tehran (Iran, Islamic Republic of); Rahbar, Nima, E-mail: nrahbar@wpi.edu [Department of Civil and Environmental Engineering, Worcester Polytechnic Institute, Worcester, MA 01609 (United States)

    2014-01-01

    This paper presents the results of an experimental study to understand the dominant mechanism in bond strength between dental resin agent and zirconia ceramic by investigating the effects of different surface treatments. Effects of two major mechanisms of chemical and micromechanical adhesion were evaluated on bond strength of zirconia to luting agent. Specimens of yttrium-oxide-partially-stabilized zirconia blocks were fabricated. Seven groups of specimens with different surface treatment were prepared. 1) zirconia specimens after airborne particle abrasion (SZ), 2) zirconia specimens after etching (ZH), 3) zirconia specimens after airborne particle abrasion and simultaneous etching (HSZ), 4) zirconia specimens coated with a layer of a Fluorapatite-Leucite glaze (GZ), 5) GZ specimens with additional acid etching (HGZ), 6) zirconia specimens coated with a layer of salt glaze (SGZ) and 7) SGZ specimens after etching with 2% HCl (HSGZ). Composite cylinders were bonded to airborne-particle-abraded surfaces of ZirkonZahn specimens with Panavia F2 resin luting agent. Failure modes were examined under 30 × magnification and the effect of surface treatments was analyzed by scanning electron microscopy (SEM) and atomic force microscopy (AFM). SZ and HSZ groups had the highest and GZ and SGZ groups had the lowest mean shear bond strengths among all groups. Mean shear bond strengths were significantly decreased by applying a glaze layer on zirconia surfaces in GZ and SGZ groups. However, bond strengths were improved after etching process. Airborne particle abrasion resulted in higher shear bond strengths compared to etching treatment. Modes of failure varied among different groups. Finally, it is concluded that micromechanical adhesion was a more effective mechanism than chemical adhesion and airborne particle abrasion significantly increased mean shear bond strengths compared with another surface treatments. - Highlights: • Understanding the dominant mechanism of bonding

  14. Electroforming of nickel and partially stabilized zirconia (Ni+PSZ) gradient coating

    Energy Technology Data Exchange (ETDEWEB)

    Li Jun [Herbin Inst. of Technol. (China). Dept. of Appl. Chem.; Dai Changsong [Herbin Inst. of Technol. (China). Dept. of Appl. Chem.; Wang Dianlong [Herbin Inst. of Technol. (China). Dept. of Appl. Chem.; Hu Xinguo [Herbin Inst. of Technol. (China). Dept. of Appl. Chem.

    1997-05-01

    A sediment electrodeposition technique has been successfully used to prepare Ni+PSZ gradient coatings with a compositional gradient. The microstructure and composition of the coating have been studied by scanning electron microscopy and electron probe microanalysis. The variation of the hardness, elastic modulus, residual stress, thermal expansion coefficient and thermal conductivity of the coatings with various components is also discussed. Thermal fatigue tests demonstrate that Ni+PSZ gradient coatings improve the resistance to thermal shock by eliminating the mismatch with the substrate. (orig.)

  15. Low-Temperature Superionic Conductivity in Strained Yttria-Stabilized Zirconia

    DEFF Research Database (Denmark)

    Sillassen, Michael; Eklund, Per; Pryds, Nini

    2010-01-01

    Very high lateral ionic conductivities in epitaxial cubic yttria-stabilized zirconia (YSZ) synthesized on single-crystal SrTiO3 and MgO substrates by reactive direct current magnetron sputtering are reported. Superionic conductivities (i.e., ionic conductivities of the order 1 -1cm-1) are observed...... at 500 °C for 58-nm-thick films on MgO. The results indicate a superposition of two parallel contributions - one due to bulk conductivity and one attributable to conduction along the film-substrate interface. Interfacial effects dominate the conductivity at low temperatures (...

  16. Surface degradation of nanocrystalline zirconia dental implants

    NARCIS (Netherlands)

    Ocelík, Václav; Schepke, Ulf; Rasoul, Hamid Haji; Cune, Marco S.; De Hosson, Jeff Th M.

    2017-01-01

    Yttria-stabilized zirconia prepared by hot isostatic pressing represents attractive material for biomedical applications. In this work the degradation of yttria-stabilized zirconia dental implants abutments due to the tetragonal to monoclinic phase transformation after one year of clinical use was

  17. On the compatibility of single crystal superalloys with a thermal barrier coating system

    Energy Technology Data Exchange (ETDEWEB)

    Wu, R.T. [Department of Materials, Imperial College London, Prince Consort Road, London SW7 2BP (United Kingdom); Reed, R.C. [Department of Materials, Imperial College London, Prince Consort Road, London SW7 2BP (United Kingdom)], E-mail: r.reed@birmingham.ac.uk

    2008-02-15

    The compatibility of three Co-containing prototype single crystal nickel-based superalloys with a thermal barrier coating (TBC) system is examined. These contain 2.1, 8.4 and 12.6 at.% Co; the concentrations of Al, Cr, Ta, W, Re, Hf are identical and chosen to be representative of advanced grades of these alloys. The TBC consists of an yttria-stabilized zirconia (YSZ) layer formed by electron beam physical vapour deposition (EB-PVD) and a bond coat made by electrodeposited platinum with a subsequent interdiffusion heat treatment - a so-called 'platinum-diffused' bond coat. The resistance to spallation of the TBC system is degraded as the Co content of the substrate increases. Wavelength-dispersive X-ray analysis and secondary ion mass spectrometry indicate that quantities of Co are present in the thermally grown oxide (TGO) by the time that failure occurs, this effect being most pronounced when the Co content of the substrate is high; the TGO is then more wavy and convoluted. The bond coat consists exclusively of the {gamma} and {gamma}' phases, with the balance shifting towards {gamma} with increasing thermal exposure; the loss of Al from the bond coat due to TGO formation means that the TGO is eventually in contact with the {gamma} phase solely, which is enriched in Co.

  18. Yttria-Ceria stabilized tetragonal zirconia polycrystals: Sintering, grain growth and grain boundary segregation

    NARCIS (Netherlands)

    Boutz, M.M.R.; Boutz, M.M.R.; Winnubst, Aloysius J.A.; Burggraaf, Anthonie; Burggraaf, A.J.

    1994-01-01

    An analysis is presented of grain growth and densification of yttria-ceria stabilized tetragonal zirconia polycrystals (Y, Ce-TZPs) using both isothermal and non-isothermal techniques. The characteristics of Y, Ce-TZPs are compared to those of Y-TZP and Ce-TZP and the effect of increasing ceria

  19. Polarity control and growth mode of InN on yttria-stabilized zirconia (111) surfaces

    International Nuclear Information System (INIS)

    Kobayashi, Atsushi; Okubo, Kana; Ohta, Jitsuo; Oshima, Masaharu; Fujioka, Hiroshi

    2012-01-01

    We have found that polarity of epitaxial InN layers has been controlled by choice of a capping material during high-temperature annealing of yttria-stabilized zirconia (YSZ) (111) substrates in air. Angle-resolved X-ray photoelectron spectroscopy has revealed that the amount of segregation of Y atoms to the YSZ surface depended on the capping material of the substrates. In-polar and N-polar InN have been reproducibly grown on Y-segregated and Y-segregation-free YSZ surfaces, respectively. We have also found that the growth of the first monolayer (ML) of N-polar InN proceeds in a step-flow mode which then switches to layer-by-layer mode after the coverage by 1-ML-thick InN. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  20. Eco friendly nitration of toluene using modified zirconia

    Directory of Open Access Journals (Sweden)

    K.R. Sunaja Devi

    2013-03-01

    Full Text Available Nitration of toluene has been studied in the liquid phase over a series of modified zirconia catalysts.  Zirconia, zirconia- ceria (Zr0.98Ce0.02O2, sulfated zirconia and sulfated zirconia- ceria were synthesised by co precipitation method and were characterised by X-ray diffraction, BET surface area, Infra red spectroscopy analysis (FTIR, Thermogravimetric analysis (TGA, Scanning Electron Microscopy (SEM and Energy Dispersive X ray analysis (EDAX. The acidity of the prepared catalysts was determined by FTIR pyridine adsorption study. X-ray diffraction studies reveal that the catalysts prepared mainly consist of tetragonal phase with the crystallite size in the nano range and the tetragonal phase of zirconia is stabilized by the addition of ceria. The modified zirconia samples have higher surface area and exhibits uniform pore size distribution aggregated by zirconia nanoparticles. The onset of sulfate decomposition was observed around 723 K for sulfated samples. The catalytic performance was determined for the liquid phase nitration of toluene to ortho-, meta- and para- nitro toluene. The effect of reaction temperature, concentration of nitric acid, catalyst reusability and reaction time was also investigated. © 2013 BCREC UNDIP. All rights reservedReceived: 20th November 2012; Revised: 8th December 2012; Accepted: 7th January 2013[How to Cite: K. R. S. Devi, S. Jayashree, (2013. Eco friendly nitration of toluene using modified zirconia. Bulletin of Chemical Reaction Engineering & Catalysis, 7 (3: 205-214. (doi:10.9767/bcrec.7.3.4154.205-214][Permalink/DOI: http://dx.doi.org/10.9767/bcrec.7.3.4154.205-214 ] View in  |

  1. Contrasting the beam interaction characteristics of selected lasers with a partially stabilized zirconia bio-ceramic

    International Nuclear Information System (INIS)

    Lawrence, J.

    2002-01-01

    Differences in the beam interaction characteristics of a CO 2 laser, a Nd:YAG laser, a high power diode laser (HPDL) and an excimer laser with a partially stabilized zirconia bio-ceramic have been studied. A derivative of Beer-Lambert's law was applied and the laser beam absorption lengths of the four lasers were calculated as 33.55x10 -3 cm for the CO 2 laser, 18.22x10 -3 cm for the Nd : YAG laser, 17.17x10 -3 cm for the HPDL and 8.41x10 -6 cm for the excimer laser. It was determined graphically that the fluence threshold values at which significant material removal was effected by the CO 2 laser, the Nd:YAG laser, the HPDL and the excimer laser were 52 J cm -2 , 97 J cm -2 , 115 J cm -2 and 0.48 J cm -2 , respectively. The thermal loading value for the CO 2 laser, the Nd : YAG laser, the HPDL and the excimer laser were calculated as being 1.55 kJ cm -3 , 5.32 kJ cm 3 , 6.69 kJ cm -3 and 57.04 kJ cm -3 , respectively. (author)

  2. Zirconia coated titanium for implants and their interactions with osteoblast cells

    International Nuclear Information System (INIS)

    Kaluđerović, Milena R.; Schreckenbach, Joachim P.; Graf, Hans-Ludwig

    2014-01-01

    The anodic plasma-electrochemical oxidation in aqueous electrolytes of Zr(SO 4 ) 2 was used to prepare new zirconia/titania-based surfaces M1 (Ti, Zr and O: 7–10, 22–27 and 65–69 at.%) and M2 (Ti, Zr and O: 11–13, 20–23 and 64–69 at.%). The chemical composition and the microstructure of these coatings were characterized by surface and solid state techniques such as scanning electron microscopy, electron probe microanalysis, Raman spectroscopy and X-ray diffraction. These mixed oxides of ZrO 2 /TiO 2 surfaces consist up to 84% (m/m) of ZrO 2 and 16% (m/m) of TiO 2 . Monoclinic zirconia was detected as the dominant microcrystalline phase. In vitro studies were conducted on primary human osteoblast cells. MTT and DAPI assays were used for assessment on cell proliferation. Immunohistochemical analyses of morphology, cell cluster formation and expression of bone sialoprotein (BSP) and osteocalcin (OC) were performed. Novel surfaces M1 and M2 induced proliferation and expression of OC and BSP similarly to Ticer, used in clinical practice. Furthermore, the presence of zirconia on titanium surface has a higher beneficial effect on the osteoblast morphological changes and cell cluster formation. - Highlights: • Surfaces M1 and M2 (up to 84% (m/m) ZrO 2 and 16% (m/m) TiO 2 ) were prepared. • Novel materials promote proliferation of human osteoblasts similarly to Ticer. • Morphological changes and cell cluster formation are induced faster on M1 and M2. • Higher expression of OC and BSP is caused by M1 and M2. • M1 and M2 may influence the rate of bone formation

  3. Oriented thin films of Na {sub 0.6}CoO {sub 2} and Ca {sub 3}Co {sub 4}O {sub 9} deposited by spin-coating method on polycrystalline substrate

    Energy Technology Data Exchange (ETDEWEB)

    Buršík, J., E-mail: bursik@iic.cas.cz [Institute of Inorganic Chemistry ASCR, 250 68 Řež near Prague (Czech Republic); Soroka, M. [Institute of Inorganic Chemistry ASCR, 250 68 Řež near Prague (Czech Republic); Knížek, K.; Hirschner, J.; Levinský, P.; Hejtmánek, J. [Institute of Physics ASCR, Cukrovarnická 10, 162 00 Prague 6 (Czech Republic)

    2016-03-31

    Thin film of two thermoelectric materials, Na {sub x}CoO {sub 2} (x ~ 0.6) and Ca {sub 3}Co {sub 4}O {sub 9}, was deposited using the sol–gel spin-coating method on a polycrystalline yttria-stabilized zirconia (YSZ) substrate. Despite the polycrystalline character of the substrate, the c-axis preferred orientation was obtained, suggesting self-assembly growth mechanism. The deposition procedure used offers several benefits, namely simplicity, high deposition rate, low fabrication cost as well as low price of the substrate, and low thermal conductivity of the substrate suitable for characterization of thermoelectric properties and for applications. The thermoelectric properties of the thin films are comparable with bulk materials. The samples exhibit power factor 0.23 - 0.26 × 10{sup -3} W ⋅ m {sup -1} ⋅ K {sup -2} at 750 K. - Highlights: • Thin film of thermoelectric cobaltates was deposited using the spincoating method. • The c-axis preferred orientation was obtained on polycrystalline YSZ substrate. • Benefits of the chosen procedure are simplicity, low cost, and low thermal conductivity of the substrate.

  4. EB-PVD process management for highly productive zirconia thermal barrier coating of turbine blades

    International Nuclear Information System (INIS)

    Reinhold, E.; Botzler, P.; Deus, C.

    1999-01-01

    Zirconia thermal barrier coatings are well used in the turbine manufacturing industry because they ensure extended lifetimes of turbine blades. Compared with other techniques, EB-PVD processes are best suited for the deposition on turbine blades with regard to the layer properties. Therefore EB-PVD coaters for turbine blades are becoming increasingly interesting. The coating costs per component are mainly dependent on a highly productive solution for the deposition task. Thus the EB-PVD process management has to be optimized in order to meet the productivity requirements of the manufacturers. This includes the requirement of high deposition rates, large deposition areas, long time stable production cycles as well as a matched duration of preheating, deposition and cooling down per charge. Modern EB-PVD solutions to be introduced allow deposition rates on blades up to 7 μm/min. The consequences for the technological process management and plant design concerning long time stable coating cycles with high productivity will be discussed. (orig.)

  5. Zirconia-mullite obtained from co-precipitated zirconia-mullite composite powders by SPS

    Energy Technology Data Exchange (ETDEWEB)

    Li, H.Z.; Li, Z.J.; Luo, X.D. [Univ. of Science and Technology Liaoning, Anshan (China). School of High Temperature Materials and Magnesium Resource Engineering; Gui, J.Y.; Xie, Z.P. [Tsinghua Univ., Beijing (China). School of Materials Science and Engineering

    2016-07-01

    The co-precipitation method is used to fabricate precursor powder. This powder is densified by means of the spark plasma sintering (SPS) technique at 1500 C with a holding time of 7 min to prepare zirconia-mullite samples. Their density measures up to 97 % of the theoretical density, and the sintered mullite compacts exhibit better strength properties (289 ± 12 MPa) and H{sub v} (9.99 GPa). The mode of fracture is changed with the addition of ZrO{sub 2} and extensive fine cleavages are observed on the grain surface. These cleavages join together to form steps, which can absorb more energy. The flexural strength of the samples is almost double that of pure mullite, which is related to the formation of cleavages.

  6. Performance of ceramic coatings on diesel engines

    International Nuclear Information System (INIS)

    MacAdam, S.; Levy, A.

    1986-01-01

    Partially stabilized zirconia ceramic thermal barrier coatings were plasma sprayed on the valve faces and tulips and the piston crowns and cylinder heads of a locomotive size diesel engine at a designated thickness of 375μm (0.015''). They were tested over a range of throttle settings for 500 hours using No. 2 diesel oil fuel. Properly applied coatings performed with no change in composition, morphology or thickness. Improperly applied coatings underwent spalling durability was dependent on quality control of the plasma spray process

  7. Phase characterization of precipitated zirconia

    International Nuclear Information System (INIS)

    Gutzov, S.; Ponahlo, J.; Lengauer, C.L.; Beran, A.

    1994-01-01

    The phase compositions of undoped and europium-doped zirconia samples, obtained by precipitation and thermal treatment from 350 to 1,000 C, have been investigated by powder X-ray diffractometry, infrared spectroscopy, and cathodoluminescence spectroscopy. The low-temperature stabilization of tetragonal zirconia is mainly controlled by the presence of anion additives, such as ammonium chloride. The influences of the crystallite size is less important. Cathodoluminescence spectra show a structural similarity between tetragonal and amorphous zirconia

  8. Mesoporous yttria-zirconia and metal-yttria-zirconia solid solutions for fuel cells

    Energy Technology Data Exchange (ETDEWEB)

    Mamak, M.; Coombs, N.; Ozin, G. [Toronto Univ., ON (Canada). Dept. of Chemistry

    2000-02-03

    A new class of binary mesoporous yttria-zirconia (YZ) and ternary mesoporous metal-YZ materials (M = electroactive Ni/Pt) is presented here that displays the highest surface area of any known form of yttria-stabilized zirconia. These mesoporous materials form as solid solutions and retain their structural integrity to 800 C, which bodes well for their possible utilization in fuel cells. (orig.)

  9. Corrosion resistance of ZrTi alloys with hydroxyapatite-zirconia-silver layer in simulated physiological solution containing proteins for biomaterial applications

    Energy Technology Data Exchange (ETDEWEB)

    Mareci, D., E-mail: danmareci@yahoo.com [Technical University “Gheorghe Asachi” of Iasi, Faculty of Chemical Engineering and Environmental Protection, D. Mangeron, Iasi, 700050 (Romania); Trincă, L.C. [“Ion Ionescu de la Brad” University of Agricultural Science and Veterinary Medicine, Faculty of Horticulture, Science Department, 3, Mihail Sadoveanu Alley, Iaşi, 700490 (Romania); Căilean, D. [Technical University “Gheorghe Asachi” of Iasi, Faculty of Chemical Engineering and Environmental Protection, D. Mangeron, Iasi, 700050 (Romania); Souto, R.M., E-mail: rsouto@ull.es [Department of Chemistry, Universidad de La Laguna, E-38200 La Laguna (Tenerife, Canary Islands) (Spain); Institute of Material Science and Nanotechnology, Universidad de La Laguna, E-38200 La Laguna (Tenerife, Canary Islands) (Spain)

    2016-12-15

    Highlights: • Hydroxyapatite-zirconia coated ZrTi alloys were characterized for biocompatibility. • Silver nanoparticles added for antimicrobial activity. • Electrochemical behaviour consistent with surface layer of duplex structure. • Porous coating forms on passivating oxide layer. • HA-ZrO{sub 2}-Ag coated Zr45Ti exhibits high potential for implant application. - Abstract: The degradation characteristics of hydroxyapatite-zirconia-silver films (HA-ZrO{sub 2}-Ag) coatings on three ZrTi alloys were investigated in Ringer’s solution containing 10% human albumin protein at 37 °C. Samples were immersed for 7 days while monitored by electrochemical impedance spectroscopy (EIS) and linear potentiodynamic polarization (LPP). The electrochemical analysis in combination with surface analytical characterization by scanning electron microscopy (SEM/EDX) reveals the stability and corrosion resistance of the HA-ZrO{sub 2}-Ag coated ZrTi alloys. The characteristic feature that describes the electrochemical behaviour of the coated alloys is the coexistence of large areas of the coating presenting pores in which the ZrTi alloy substrate is exposed to the simulated physiological environment. The EIS interpretation of results was thus performed using a two-layer model of the surface film. The blocking effect in the presence the human albumin protein produces an enhancement of the corrosion resistance. The results disclose that the Zr45Ti alloy is a promising material for biomedical devices, since electrochemical stability is directly associated to biocompatibility.

  10. Stability of cubic zirconia in a granitic system under high pressure and temperature

    International Nuclear Information System (INIS)

    Gibb, F. G. F.; Burakov, B. E.; Taylor, K. J.; Domracheva, Y.

    2008-01-01

    Cubic zirconia is a well known, highly durable material with potential uses as an actinide host phase in ceramic waste forms and inert matrix fuels and in containers for very deep borehole disposal of some highly radioactive wastes. To investigate the behaviour of this material under the conditions of possible use, a cube of ∼2.5 mm edge was made from a single crystal of Yttria stabilized cubic zirconia doped with 0.3 wt.% CeO 2 . The cube was enclosed in powdered granite within a gold capsule and a small amount of H 2 O added before sealing. The sealed capsule was held for 4 months in a cold-seal pressure vessel at a temperature of 780 deg. C and a pressure 150 MPa, simulating both the conditions of a deep borehole disposal involving partial melting of the host rock and the conditions under which the actinide waste form might be encapsulated in granite prior to disposal. At the end of the experiment the quenched, largely glassy, sample was cut into thin slices and studied by optical microscopy, EMPA, SEM and cathodoluminescence methods. The results show that no corrosion of the zirconia crystal or reaction with the granite melt occurred and that no detectable diffusion of elements, including Ce, in or out of the zirconia took place on the timescale of the experiment. Consequently, it appears that cubic zirconia could perform most satisfactorily as both an actinide host waste form for encapsulation in solid granite for very deep disposal and as a container material for deep borehole disposal of highly radioactive wastes (HLW), including spent fuel. (authors)

  11. Dilemmas in zirconia bonding: A review

    Directory of Open Access Journals (Sweden)

    Obradović-Đuričić Kosovka

    2013-01-01

    Full Text Available This article presents a literature review on the resin bond to zirconia ceramic. Modern esthetic dentistry has highly recognized zirconia, among other ceramic materials. Biocompatibility of zirconia, chemical and dimensional stability, excellent mechanical properties, all together could guarantee optimal therapeutical results in complex prosthodontic reconstruction. On the other hand, low thermal degradation, aging of zirconia as well as problematic bonding of zirconia framework to dental luting cements and tooth structures, opened the room for discussion concerning their clinical durability. The well known methods of mechanical and chemical bonding used on glass-ceramics are not applicable for use with zirconia. Therefore, under critical clinical situations, selection of the bonding mechanism should be focused on two important points: high initial bond strength value and long term bond strength between zirconia-resin interface. Also, this paper emphases the use of phosphate monomer luting cements on freshly air-abraded zirconia as the simplest and most effective way for zirconia cementation procedure today.

  12. Optimization of High Porosity Thermal Barrier Coatings Generated with a Porosity Former

    Czech Academy of Sciences Publication Activity Database

    Medřický, J.; Curry, N.; Pala, Zdeněk; Vilémová, Monika; Chráska, Tomáš; Johansson, J.; Markocsan, N.

    2015-01-01

    Roč. 24, č. 4 (2015), s. 622-628 ISSN 1059-9630 R&D Projects: GA ČR GB14-36566G Institutional support: RVO:61389021 Keywords : gas turbine s * high temperature application * porosity of coatings * stabilized zirconia * thermal barrier coatings (TBCs) Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 1.568, year: 2015

  13. MOCVD coating deposition of yttrium stabilized zirconia as backing for high-temperature superconductors on flexible substrates

    International Nuclear Information System (INIS)

    Jakschik, F.; Berger, W.; Seifert, L.; Nowick, W.; Leonhardt, G.

    1993-01-01

    The coating of carbon fibers with YSZ by means of the presented MOCVD process showed that in the bundle at temperatures between 500 - 600 C the coating thickness drops toward the center of the bundle. Sufficient homogeneity can be achieved only when the precipitation rate is selected slow enough to prevent the bundle edge from closing, or when the bundle is spread sufficiently open. The layers are on one hand ZrO 2 with incorporated carbon and on the other hand yttrium stabilized ZrO 2 with incorporated carbon. In both cases exclusively the cubic phase of the oxide was detected. The morphology of layers revealed only slight roughness with incorporation of relatively large nodules consisting of YSZ, caused by homogeneous gas phase reactions which are to be prevented. (orig.) [de

  14. Processing and characterization of yttrium-stabilized zirconia thin films on polyimide from aqueous polymeric precursors

    International Nuclear Information System (INIS)

    Gorman, B.P.; Anderson, H.U.

    2004-01-01

    Low-temperature deposition of dense, nanocrystalline yttrium-stabilized zirconia (YSZ) thin films on polyimide (PI) substrates is illustrated using an aqueous polymeric precursor spin-coating technique. The polymeric precursor uses low-cost materials, is water-soluble and the viscosity and cation concentrations can be easily adjusted in order to vary the film thickness from 0.02 to 0.3 μm. Due to the use of water as the solvent in the YSZ precursor and the hydrophobic nature of the PI surface, surface modification processes were utilized in order to improve the wetting characteristics. Surface modification of PI substrates using wet chemical and oxygen plasma techniques led to a decrease in the precursor contact angle, and ultimately allowed for uniform film formation on both bulk and thin film PI substrates. Scanning electron microscopy, transmission electron microscopy and UV/Vis absorption illustrate that near full-density nanocrystalline thin films of YSZ can be produced at temperatures as low as 350 deg. C. Thermogravimetric analyses illustrate that the PI substrate does not undergo any weight loss up to these temperatures

  15. Deposition of crystalline hydroxyapatite nano-particle on zirconia ceramic: a potential solution for the poor bonding characteristic of zirconia ceramics to resin cement.

    Science.gov (United States)

    Azari, Abbas; Nikzad, Sakineh; Yazdani, Arash; Atri, Faezeh; Fazel Anvari-Yazdi, Abbas

    2017-07-01

    The poor bonding strength of zirconia to different dental substrates is one of the challenging issues in restorative dentistry. Hydroxyapatite is an excellent biocompatible material with fine bonding properties. In this study, it was hypothesized that hydroxyapatite coating on zirconia would improve its bond strength. Forty-five zirconia blocks were prepared and randomly divided into three groups: hydroxyapatite coating, sandblasting, and no preparation (control). The blocks were bonded to cement and the micro-shear bond strength was measured following load application. The bond strength values were analyzed with the Kruskal-Wallis test in 3 groups and paired comparisons were made using the Mann-Whitney U test. The failure patterns of the specimens were studied by a stereomicroscope and a scanning electron microscope and then analyzed by the chi-square test (significance level = 0.05). Deposition of hydroxyapatite on the zirconia surface significantly improved its bond strength to the resin cement in comparison with the control specimens (p improved the bond strength quality and values.

  16. Microstructural Analysis and Transport Properties of Thermally Sprayed Multiple-Layer Ceramic Coatings

    Science.gov (United States)

    Wang, Hsin; Muralidharan, Govindarajan; Leonard, Donovan N.; Haynes, J. Allen; Porter, Wallace D.; England, Roger D.; Hays, Michael; Dwivedi, Gopal; Sampath, Sanjay

    2018-02-01

    Multilayer, graded ceramic/metal coatings were prepared by an air plasma spray method on Ti-6Al-4V, 4140 steel and graphite substrates. The coatings were designed to provide thermal barriers for diesel engine pistons to operate at higher temperatures with improved thermal efficiency and cleaner emissions. A systematic, progressive variation in the mixture of yttria-stabilized zirconia and bondcoat alloys (NiCoCrAlYHfSi) was designed to provide better thermal expansion match with the substrate and to improve thermal shock resistance and cycle life. Heat transfer through the layers was evaluated by a flash diffusivity technique based on a model of one-dimensional heat flow. The aging effect of the as-sprayed coatings was captured during diffusivity measurements, which included one heating and cooling cycle. The hysteresis of thermal diffusivity due to aging was not observed after 100-h annealing at 800 °C. The measurements of coatings on substrate and freestanding coatings allowed the influence of interface resistance to be evaluated. The microstructure of the multilayer coating was examined using scanning electron microscope and electron probe microanalysis.

  17. Yttria-stabilized zirkonia / gadolinium zirconate double-layer plasma-sprayed thermal barrier coating systems (TBCs)

    International Nuclear Information System (INIS)

    Bakan, Emine

    2015-01-01

    Thermal barrier coating (TBC) research and development is driven by the desirability of further increasing the maximum inlet temperature in a gas turbine engine. A number of new top coat ceramic materials have been proposed during the last decades due to limited temperature capability (1200 C) of the state-of-the-art yttria-stabilized zirconia (7 wt. % Y 2 O 3 -ZrO 2 , YSZ) at long term operation. Zirconate pyrochlores of the large lanthanides((Gd → La) 2 Zr 2 O 7 ) have been particularly attractive due to their higher temperature phase stability than that of the YSZ. Nonetheless, the issues related with the implementation of pyrochlores such as low fracture toughness and formation of deleterious interphases with thermally grown oxide (TGO, Al 2 O 3 ) were reported. The implication was the requirement of an interlayer between the pyrochlores and TGO, which introduced double-layer systems to the TBC literature. Furthermore, processability issues of pyrochlores associated with the different evaporation rates of lanthanide oxides and zirconia resulting in unfavorable composition variations in the coatings were addressed in different studies. After all, although the material properties are available, there is a paucity of data in the literature concerning the properties of the coatings made of pyrochlores. From the processability point of view the most reported pyrochlore is La 2 Zr 2 O 7 . Hence, the goal of this research was to investigate plasma-sprayed Gd 2 Zr 2 O 7 (GZO) coatings and YSZ/GZO double-layer TBC systems. Three main topics were examined based on processing, performance and properties: (i) the plasma spray processing of the GZO and its impact on the microstructural and compositional properties of the GZO coatings; (ii) the cycling lifetime of the YSZ/GZO double-layer systems under thermal gradient at a surface temperature of 1400 C; (iii) the properties of the GZO and YSZ coatings such as thermal conductivity, coefficient of thermal expansion as well

  18. Enhanced electrochemical performance and thermal stability of LiNi0.80Co0.15Al0.05O2 via nano-sized LiMnPO4 coating

    International Nuclear Information System (INIS)

    Duan, Jianguo; Wu, Ceng; Cao, Yanbing; Du, Ke; Peng, Zhongdong; Hu, Guorong

    2016-01-01

    Highlights: • LiMnPO 4 was introduced to modify Ni-rich cathode materials. • LiMnPO 4 uniformly coated NCA composite has been constructed successfully. • Olivine structured skin restrains the formation of residues on NCA during cycling. • LiMnPO 4 improves the structural and thermal stability of NCA@LMP. - Abtract: LiNi 0.80 Co 0.15 Al 0.05 O 2 has been widely pursued as an alternative to LiCoO 2 cathode materials for lithium ion batteries because of its high capacity and acceptable cycling property. However, that NCA can react with commercialized electrolyte during cycling restrains its wide use. Here, olivine structured LiMnPO 4 has been introduced to modify the surface of NCA by a sol-gel method. Characterizations from structure, morphology and composition analysis technologies demonstrate that a LiMnPO 4 layer has been uniformly coated on NCA particles. The electrochemical performance and thermo stability of modified samples are characterized by electrochemical tests, XRD and metallic nail penetration tests. The olivine structured skin, which provides structural and thermal stability, is used to encapsulate the high powered core via using the effective coating technique. The modified material displays a high discharge capacity of 211.0 mAh g −1 at 0.2 C and better rate performance and promoted cycling stability than the uncoated control sample. Furthermore, the thermal stability of coated sample in the delithiated state is upgraded to the pristine powders remarkably.

  19. Sintering of a freeze-dried 10 mol% Y2O3-stabilized zirconia

    International Nuclear Information System (INIS)

    Rakotoson, A.; Paulus, M.

    1983-01-01

    After presenting the results of freeze drying a sulfate solution, the authors describe a preparation process in which the freeze-drying technique by addition of a suspension of stabilized zirconia in the liquid solution before freeze-drying. This process breaks the polymeric chains, increases the green density of the compact, and decreases the sintering temperature. The mechanisms involved are discussed

  20. Evolution of the nickel/zirconia interface

    International Nuclear Information System (INIS)

    Shinde, S.L.; Olson, D.A.; De Jonghe, L.C.; Miller, R.A.

    1986-01-01

    The changes taking place at the nickel zirconia interface during oxidation in air at 900 0 C were studied using analytical electron microscopy (AEM). The nickel oxide layer growing at the interface and the stabilizers used in zirconia interact, giving different interface morphologies

  1. HIGHLY REFRACTORY CRUCIBLES OF STABILIZED ZIRCONIA FOR INDUCTION MELTING OF THE PLATINUM GROUP METALS, FABRICATED BY VIBROCASTING

    OpenAIRE

    V. V. Primachenko; V. V. Martynenko; I. G. Szulik; I. A. Kushchenko

    2012-01-01

    As the result of the studies at PJSC « UKRNIIO them. A.S.Berezhnogo» the technology and commercial production of crucibles from stabilized zirconia for the smelting of platinum group metals are develop

  2. Enhanced ionic transport in fine-grained scandia-stabilized zirconia ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Abdala, Paula M.; Lamas, Diego G. [CINSO (Centro de Investigaciones en Solidos), CONICET-CITEFA, J.B. de La Salle 4397 (B1603ALO) Villa Martelli, Pcia. de Buenos Aires (Argentina); Custo, Graciela S. [Gerencia de Area Seguridad Nuclear y Ambiente, Gerencia Quimica, Departamento Quimica Analitica, Centro Atomico Constituyentes, Comision Nacional de Energia Atomica, Av. Constituyentes 1499 (B1650KNA) San Martin, Pcia. de Buenos Aires (Argentina)

    2010-06-01

    In this work, the transport properties of fine-grained scandia-stabilized zirconia ceramics with low Si content have been investigated. These materials were prepared from ZrO{sub 2}-6 mol% Sc{sub 2}O{sub 3} nanopowders synthesized by a nitrate-lysine gel-combustion route. High relative densities and excellent electrical properties were obtained, even for sintering temperatures as low as 1350 C. Our electrochemical impedance spectroscopy study showed that both the volume fraction of grain boundaries and the specific grain-boundary conductivity are significantly enhanced with decreasing grain size, resulting in a higher total ionic conductivity. (author)

  3. Interaction of RBa sub 2 Cu sub 3 O sub x (R = Y or Nd) coatings with alumina and zirconia substrates. [YBaCuO; NdBaCuO

    Energy Technology Data Exchange (ETDEWEB)

    Moreau, C; Parent, L; Champagne, B; Dallaire, S [National Research Council of Canada, Industrial Materials Research Inst., Boucherville, PQ (Canada)

    1989-12-10

    As-deposited YBa{sub 2}Cu{sub 3}O{sub x} coatings by plasma spraying are not superconducting because of their inadequate crystalline structure and low oxygen content. A post-deposition heat treatment in oxygen is required to restore the appropriate superconducting YBa{sub 2}Cu{sub 3}O{sub x} structure. During heat treatment, deterimental reactions between coatings and substrates may occur and lead to the degradation or destruction of the coating superconducting properties. In the present paper, interactions of RBa{sub 2}Cu{sub 3}O{sub x} (R = Y, Nd) coatings with alumina and zirconia substrates are examined. The modifications of the coating electrical properties and microstructure are studied using X-ray diffraction, energy dispersive X-ray analysis and resistivity measurements. Coating degradation is shown to occur by diffusion of the barium atoms out of the coating leading to the formation of Y{sub 2}BaCuO{sub 5} and CuO in yttrium-based coatings, and to the formation of nonstoichiometric Nd{sub 1+y}Ba{sub 2-y}Cu{sub 3}O{sub x} and CuO in neodymium-based coatings. The coating degradation is more important on alumina substrates that on zirconia substrates for both yttrium- and neodymium-based coatings. (orig.).

  4. Self-adapting metal-ceramic coating for biomass and waste incineration plants

    Energy Technology Data Exchange (ETDEWEB)

    Faulstich, Martin [Technische Univ. Muenchen (Germany); Fehr, Karl Thomas; Ye, Ya-Ping [Ludwig-Maximilians-Univ., Muenchen (Germany); Loeh, Ingrid; Mocker, Mario; Wolf, Gerhard [ATZ Entwicklungszentrum, Sulzbach-Rosenberg (Germany)

    2010-07-01

    Thermally sprayed coatings might become a reasonable alternative to cost-intensive cladding of heat exchangers in biomass and waste incineration. Shortcomings of these coatings might be overcome by a double-layer system, consisting of Alloy 625 covered with yttria-stabilized zirconia. Under appropriate conditions, re-crystallized zirconium oxide and chromium oxide form a dense, self-adapting and self-healing barrier against further infiltration of gaseous species. (orig.)

  5. Influence of additives on phase stabilization of scandia-doped zirconia

    Energy Technology Data Exchange (ETDEWEB)

    Muccillo, Eliana Navarro dos Santos; Grosso, Robson Lopes; Reis, Shirley Leite dos; Muccillo, Reginaldo, E-mail: enavarro@usp.br, E-mail: roblopeg@usp.br, E-mail: shirley.reis@usp.br, E-mail: muccillo@usp.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

    2017-04-15

    The effects of small additions of tin, zinc, calcium and boron oxides on phase composition and electrical conductivity of zirconia-10 mol% scandia were investigated. Compounds containing 1 mol% zinc, tin and calcium oxides and 1, 3 and 5 wt.% boron oxide were prepared by solid state reaction and characterized by X-ray diffraction, density measurements, scanning electron microscopy and impedance spectroscopy. Full stabilization of the cubic structure at room temperature was obtained with additions of 1 mol% calcium oxide and 2 wt.% boron oxide. Partially stabilized compounds exhibit herringbone structure, characteristic of the β- rhombohedric phase. Specimens with calcium as additive show total conductivity of 23.8 mS.cm{sup -1} at 750 deg C with activation energy of 1.13 eV. Liquid phase sintering by boron oxide addition is effective to enhance the densification of the solid electrolyte. (author)

  6. Stability of an Electrodeposited Nanocrystalline Ni-Based Alloy Coating in Oil and Gas Wells with the Coexistence of H2S and CO2

    Directory of Open Access Journals (Sweden)

    Yiyong Sui

    2017-06-01

    Full Text Available The stability of an electrodeposited nanocrystalline Ni-based alloy coating in a H2S/CO2 environment was investigated by electrochemical measurements, weight loss method, and surface characterization. The results showed that both the cathodic and anodic processes of the Ni-based alloy coating were simultaneously suppressed, displaying a dramatic decrease of the corrosion current density. The corrosion of the Ni-based alloy coating was controlled by H2S corrosion and showed general corrosion morphology under the test temperatures. The corrosion products, mainly consisting of Ni3S2, NiS, or Ni3S4, had excellent stability in acid solution. The corrosion rate decreased with the rise of temperature, while the adhesive force of the corrosion scale increased. With the rise of temperature, the deposited morphology and composition of corrosion products changed, the NiS content in the corrosion scale increased, and the stability and adhesive strength of the corrosion scale improved. The corrosion scale of the Ni-based alloy coating was stable, compact, had strong adhesion, and caused low weight loss, so the corrosion rates calculated by the weight loss method cannot reveal the actual oxidation rate of the coating. As the corrosion time was prolonged, the Ni-based coating was thinned while the corrosion scale thickened. The corrosion scale was closely combined with the coating, but cannot fully prevent the corrosive reactants from reaching the substrate.

  7. Effect of Simulated High Hydrogen Content Combustion Environments on Abradable Properties of Ceramic Turbine Coatings

    Science.gov (United States)

    Basu Majumder, Madhura

    Air plasma sprayed (APS) abradable coatings are used in the turbine hot section to reduce the stator-rotor gap, minimizing gas leakage. These coatings are designed to exhibit controlled removal of material in thin layers when the turbine blades sweep through the coating, which protects the mechanical integrity of the turbine blade. In an effort to lower CO2 emissions, high H2 content fuel is being explored. This change in chemical composition of the fuel may affect the microstructure, abradability and durability of the coatings at turbine operational temperatures. The presence of high water vapor in the combustion chamber leads to accelerated degradation of the sacrificial coating materials. In this work, zirconia based composite materials with a machinable phase and varied porosity have been used to study microstructural evolution, thermal and chemical stability of the phases and abradable characteristics of baseline coating systems in both humid and dry environments. Investigation of the mechanisms that control the removal of materials and performance of abradable coatings through thermo-mechanical tests will be discussed.

  8. Synthesis of Mesoporous Nanocrystalline Zirconia by Surfactant-Assisted Hydrothermal Approach.

    Science.gov (United States)

    Nath, Soumav; Biswas, Ashik; Kour, Prachi P; Sarma, Loka S; Sur, Ujjal Kumar; Ankamwar, Balaprasad G

    2018-08-01

    In this paper, we have reported the chemical synthesis of thermally stable mesoporous nanocrystalline zirconia with high surface area using a surfactant-assisted hydrothermal approach. We have employed different type of surfactants such as CTAB, SDS and Triton X-100 in our synthesis. The synthesized nanocrystalline zirconia multistructures exhibit various morphologies such as rod, mortar-pestle with different particle sizes. We have characterized the zirconia multistructures by X-ray diffraction study, Field emission scanning electron microscopy, Attenuated total refection infrared spectroscopy, UV-Vis spectroscopy and photoluminescence spectroscopy. The thermal stability of as synthesized zirconia multistructures was studied by thermo gravimetric analysis, which shows the high thermal stability of nanocrystalline zirconia around 900 °C temperature.

  9. HIGHLY REFRACTORY CRUCIBLES OF STABILIZED ZIRCONIA FOR INDUCTION MELTING OF THE PLATINUM GROUP METALS, FABRICATED BY VIBROCASTING

    Directory of Open Access Journals (Sweden)

    V. V. Primachenko

    2012-01-01

    Full Text Available As the result of the studies at PJSC « UKRNIIO them. A.S.Berezhnogo» the technology and commercial production of crucibles from stabilized zirconia for the smelting of platinum group metals are develop

  10. Two R curves for partially stabilized zirconia

    International Nuclear Information System (INIS)

    Rose, L.R.F.; Swain, M.V.

    1986-01-01

    The enhanced fracture toughness due to stress-induced transformation can be explained from two view points: (1) the increase can be attributed to the need to supply a work of transformation, or (2) the transformation can be considered to result in internal stresses which oppose crack opening. Experimental results for magnesia-partially-stabilized zirconia are presented for the two experimental measures of toughness corresponding to these two viewpoints, namely (1) the specific work of fracture, R, and (2) the nominal stress intensity factor, K/sup R/. It is observed that these two measures are not equivalent during the initial stage of R-curve behavior, prior to reaching steady-state cracking. The theoretical reason for this difference is discussed. In particular, it is noted that the usual definition for the crack extension force does not correspond to the experimentally measured work of fracture in the presence of stress-induced (or pre-existing) sources of internal stress

  11. Formulation of nano-ceramic filters used in separation of heavy metals . Part II: Zirconia ceramic filters

    International Nuclear Information System (INIS)

    Khalil, T.; Labib, Sh.; Abou EI-Nour, F.H.; Abdel-Kbalik, M.

    2007-01-01

    Zirconia ceramic filters are prepared using polymeric sol-gel process. An optimization of synthesis parameters was studied to give cracked free coated nano porous film with high performance quality. Zirconia ceramic filters are characterized to select tbe optimized conditions that give tbe suitable zirconia filter used in heavy metal separation. The ceramic filters were characterized using BET method for surface measurements, mercury porosimeter for pore size distribution analysis and coating thickness measurements, SEM for microstructural studies and atomic absorption spectrophotometer (AAS) for metal analysis. The results indicated that zirconia ceramic filters. show high separation performance for cadmium, cupper, iron, manganese and lead

  12. Effect of surface composition of yttrium-stabilized zirconia on partial oxidation of methane to synthesis gas.

    NARCIS (Netherlands)

    Zhu, J.J.; van Ommen, J.G.; Knoester, A.; Lefferts, Leonardus

    2005-01-01

    Catalytic partial oxidation of methane to synthesis gas (CPOM) over yttrium-stabilized zirconia (YSZ) was studied within a wide temperature window (500¿1100 °C). The catalysts were characterized by X-ray fluorescence (XRF) and low-energy ion scattering (LEIS). The influence of calcination

  13. Electron beam treatments of electrophoretic ceramic coatings

    International Nuclear Information System (INIS)

    De Riccardis, M.F.; Carbone, D.; Piscopiello, E.; Antisari, M. Vittori

    2008-01-01

    In this work a method to densify ceramic coating obtained by electrophoresis and to improve its adhesion to the substrate is proposed. It consists in irradiating the coating surface by electron beam (EB). Alumina and alumina-zirconia coatings were deposited on stainless steel substrates and treated by low power EB. SEM, XRD and TEM characterizations demonstrated that the sintering occurred. Moreover, it is shown that on alumina-zirconia coating the EB irradiation produced a composite material consisting principally of tetragonal zirconia particles immersed in an amorphous alumina matrix. The adhesion stress of EB treated coating was estimated by stud pull test and it was found to be comparable to that of plasma-sprayed coatings

  14. Diamond-like carbon coatings enhance scratch resistance of bearing surfaces for use in joint arthroplasty: hard substrates outperform soft.

    Science.gov (United States)

    Roy, Marcel E; Whiteside, Leo A; Katerberg, Brian J

    2009-05-01

    The purpose of this study was to test the hypotheses that diamond-like carbon (DLC) coatings will enhance the scratch resistance of a bearing surface in joint arthroplasty, and that a hard ceramic substrate will further enhance scratch resistance by reducing plastic deformation. We tested these hypotheses by applying a hard DLC coating to medical-grade cobalt chromium alloy (CoCr) and magnesia-stabilized zirconia (Mg-PSZ) femoral heads and performing scratch tests to determine the loads required to cause cohesive and adhesive fracture of the coating. Scratch tracks of DLC-coated and noncoated heads were then scanned by optical profilometry to determine scratch depth, width, and pile-up (raised edges), as measures of susceptibility to scratching. DLC-coated CoCr specimens exhibited cohesive coating fracture as wedge spallation at an average load of 9.74 N, whereas DLC-coated Mg-PSZ exhibited cohesive fracture as arc-tensile cracks and chipping at a significantly higher average load of 41.3 N (p coating fracture, DLC-CoCr delaminated at an average load of 35.2 N, whereas DLC-Mg-PSZ fractured by recovery spallation at a significantly higher average load of 46.8 N (p DLC-CoCr and DLC-Mg-PSZ specimens exhibited significantly shallower scratches and less pile-up than did uncoated specimens (p DLC-Mg-PSZ better resisted plastic deformation, requiring significantly higher loads for cohesive and adhesive coating fracture. These findings supported both of our hypotheses. (c) 2008 Wiley Periodicals, Inc.

  15. Yttria-stabilized zirkonia / gadolinium zirconate double-layer plasma-sprayed thermal barrier coating systems (TBCs)

    Energy Technology Data Exchange (ETDEWEB)

    Bakan, Emine

    2015-07-01

    Thermal barrier coating (TBC) research and development is driven by the desirability of further increasing the maximum inlet temperature in a gas turbine engine. A number of new top coat ceramic materials have been proposed during the last decades due to limited temperature capability (1200 C) of the state-of-the-art yttria-stabilized zirconia (7 wt. % Y{sub 2}O{sub 3}-ZrO{sub 2}, YSZ) at long term operation. Zirconate pyrochlores of the large lanthanides((Gd → La){sub 2}Zr{sub 2}O{sub 7}) have been particularly attractive due to their higher temperature phase stability than that of the YSZ. Nonetheless, the issues related with the implementation of pyrochlores such as low fracture toughness and formation of deleterious interphases with thermally grown oxide (TGO, Al{sub 2}O{sub 3}) were reported. The implication was the requirement of an interlayer between the pyrochlores and TGO, which introduced double-layer systems to the TBC literature. Furthermore, processability issues of pyrochlores associated with the different evaporation rates of lanthanide oxides and zirconia resulting in unfavorable composition variations in the coatings were addressed in different studies. After all, although the material properties are available, there is a paucity of data in the literature concerning the properties of the coatings made of pyrochlores. From the processability point of view the most reported pyrochlore is La{sub 2}Zr{sub 2}O{sub 7}. Hence, the goal of this research was to investigate plasma-sprayed Gd{sub 2}Zr{sub 2}O{sub 7} (GZO) coatings and YSZ/GZO double-layer TBC systems. Three main topics were examined based on processing, performance and properties: (i) the plasma spray processing of the GZO and its impact on the microstructural and compositional properties of the GZO coatings; (ii) the cycling lifetime of the YSZ/GZO double-layer systems under thermal gradient at a surface temperature of 1400 C; (iii) the properties of the GZO and YSZ coatings such as

  16. Ultrathin Hydrophobic Coatings Obtained on Polyethylene Terephthalate Materials in Supercritical Carbon Dioxide with Co-Solvents

    Science.gov (United States)

    Kumeeva, T. Yu.; Prorokova, N. P.

    2018-02-01

    The surface properties of ultradisperse polytetrafluoroethylene coatings on polyethylene terephthalate materials modified in a supercritical carbon dioxide medium with co-solvent additions (aliphatic alcohols) were analyzed. An atomic force microscopy study revealed the peculiarities of the morphology of the hydrophobic coatings formed in the presence of co-solvents. The contribution of the co-solvents to the formation of the surface layer with a low surface energy was evaluated from the surface energy components of the modified polyester material. The stability of the coatings against dry friction was analyzed.

  17. Multilayer Thermal Barrier Coating (TBC) Architectures Utilizing Rare Earth Doped YSZ and Rare Earth Pyrochlores

    Science.gov (United States)

    Schmitt, Michael P.; Rai, Amarendra K.; Bhattacharya, Rabi; Zhu, Dongming; Wolfe, Douglas E.

    2014-01-01

    To allow for increased gas turbine efficiencies, new insulating thermal barrier coatings (TBCs) must be developed to protect the underlying metallic components from higher operating temperatures. This work focused on using rare earth doped (Yb and Gd) yttria stabilized zirconia (t' Low-k) and Gd2Zr2O7 pyrochlores (GZO) combined with novel nanolayered and thick layered microstructures to enable operation beyond the 1200 C stability limit of current 7 wt% yttria stabilized zirconia (7YSZ) coatings. It was observed that the layered system can reduce the thermal conductivity by approximately 45 percent with respect to YSZ after 20 hr of testing at 1316 C. The erosion rate of GZO is shown to be an order to magnitude higher than YSZ and t' Low-k, but this can be reduced by almost 57 percent when utilizing a nanolayered structure. Lastly, the thermal instability of the layered system is investigated and thought is given to optimization of layer thickness.

  18. Synthesis, microstructure and mechanical properties of ceria stabilized tetragonal zirconia prepared by spray drying technique

    International Nuclear Information System (INIS)

    Sharma, S.C.; Gokhale, N.M.; Dayal, Rajiv; Lazl, Ramji

    2002-01-01

    Ceria stabilized zirconia powders with ceria concentration varying from 6 to 16 mol% were synthesized using spray drying technique. Powders were characterized for their particle size distribution and specific surface area. The dense sintered ceramics fabricated using these powders were characterized for their microstructure, crystallite size and phase composition. The flexural strength, fracture toughness and micro-hardness of sintered ceramics were measured. High fracture toughness and flexural strength were obtained for sintered bodies with 12 mol% of CeO 2 . Flexural strength and fracture toughness were dependent on CeO 2 concentration, crystallite size and phase composition of sintered bodies. Correlation of data has indicated that the transformable tetragonal phase is the key factor in controlling the fracture toughness and strength of ceramics. It has been demonstrated that the synthesis method is effective to prepare nanocrystalline tetragonal ceria stabilized zirconia powders with improved mechanical properties. Ce-ZrO 2 with 20 wt% alumina was also prepared with flexural strength, 1200 MPa and fracture toughness 9.2 MPa√m. (author)

  19. Synthesis of mesh-shaped calcia partially stabilized zirconia using eggshell membrane template as filler composite

    Directory of Open Access Journals (Sweden)

    Gema Gempita

    2017-08-01

    Full Text Available This experiment was conducted experimentally to synthesize Calcia Partially Stabilized Zirconia (Ca-PSZ by sol-gel method using eggshell membrane template as a composite filler. The eggshell membrane was used to produce a mesh shaped structure, which hopefully can improve the mechanical properties of the composite. Ca-PSZ filler was synthesized from ZrOCl2 precursor and Ca(NO32 stabilizer with a 24 hours immersion time. Ca-PSZ of synthesis then mixed with the resin matrix to test its composite hardness. The EDS characterization results suggested that the sample contained elements of zirconia, calcium, and oxygen. Whereas, the XRD characterization identified that crystal structures that formed in the sample were nano scale tetragonal. Characterization of SEM showed Ca-PSZ with mesh structured. The average composite hardness value was 15.79 VHN. The composites with Ca-PSZ-synthesized filler could be prepared and its hardness value was higher than the composite with Ca-PSZ filler in spherical particles, but the hardness was still below the composite on the market.

  20. Hydroxyapatite and zirconia composites: Effect of MgO and MgF2 on the stability of phases and sinterability

    International Nuclear Information System (INIS)

    Evis, Zafer; Usta, Metin; Kutbay, Isil

    2008-01-01

    Composites of hydroxyapatite with cubic zirconia with MgO or MgF 2 were pressureless sintered at temperatures from 1000 to 1300 deg. C. The reactions and transformations of phases were monitored with X-ray diffraction. For the hydroxyapatite and zirconia composites with MgO, calcium diffused from hydroxyapatite into the zirconia, and hydroxyapatite decomposed to tri-calcium phosphate at sintering temperatures higher than 1000 deg. C. Above about 1200 deg. C, CaZrO 3 was formed. Composites containing the MgF 2 decomposed slower than the composites with MgO which was verified by the changes in the lattice volume of the hydroxyapatite left in the composites. Fluorine ions in MgF 2 diffused into hydroxyapatite which resulted in thermal stability at high sintering temperatures. Composites with MgF 2 had higher hardness than those with MgO. The lowest porosity was found in a composite initially containing 10 wt% cubic zirconia and 5 wt% MgF 2

  1. Ionic conductivity and thermal stability of magnetron-sputtered nanocrystalline yttria-stabilized zirconia

    DEFF Research Database (Denmark)

    Sillassen, M.; Eklund, P.; Sridharan, M.

    2009-01-01

    Thermally stable, stoichiometric, cubic yttria-stabilized zirconia (YSZ) thin-film electrolytes have been synthesized by reactive pulsed dc magnetron sputtering from a Zr–Y (80/20 at. %) alloy target. Films deposited at floating potential had a texture. Single-line profile analysis of the 111 x.......5% at bias voltages of −175 and −200 V with additional incorporation of argon. The films were thermally stable; very limited grain coarsening was observed up to an annealing temperature of 800 °C. Temperature-dependent impedance spectroscopy analysis of the YSZ films with Ag electrodes showed that the in......-plane ionic conductivity was within one order of magnitude higher in films deposited with substrate bias corresponding to a decrease in grain size compared to films deposited at floating potential. This suggests that there is a significant contribution to the ionic conductivity from grain boundaries...

  2. Sintered stabilized zirconia microstructure and conductivity

    International Nuclear Information System (INIS)

    Bernard, Herve.

    1981-04-01

    The elaboration of a stabilized zirconia powder which sinters at 1300 0 C and the influence of the sintered polycristal microstructure on its ionic conductivity have been studied. Among three investigated powder preparation processes, coprecipitation in an ammoniacal solution was chosen. After sintering at 1300 0 C, the pellet density was higher than 93% of the theoretical density. It even approached up to 98% TD with addition of less than 0,5 mole % Al 2 O 3 to the initial powder. The overall electrolyte conductivity and the inter and intragranular contributions have been determined by complex impedance spectroscopy. ZrO 2 -Y 2 O 3 solid solution conductivity was scarcely improved by Y 2 O 3 exchange with Yb 2 O 3 or Gd 2 O 3 . This conductivity greatly increases with grain size, its improvement with decreasing porosity, which has been quantified, is less sensible. Moreover, two original properties were noticed: small amounts of Al 2 O 3 and quenching greatly enhanced the overall conductivity. At temperatures below 500 0 C, grain boundaries only insured a partial migration of conductive ions. A parallel type electrical equivalent circuit suited well with this blocking effect [fr

  3. Mn-stabilized zirconia: From imitation diamonds to a new potential High-T-C ferromagnetic spintronics

    Czech Academy of Sciences Publication Activity Database

    Ostanin, S.; Ernst, A.; Sandratskii, L. M.; Bruno, P.; Dane, M.; Hughes, I.D.; Staunton, J.B.; Hergert, W.; Mertig, I.; Kudrnovský, Josef

    2007-01-01

    Roč. 98, č. 1 (2007), 016101/1-016101/4 ISSN 0031-9007 R&D Projects: GA MŠk OC 150; GA AV ČR IAA100100616 Institutional research plan: CEZ:AV0Z10100520 Keywords : Mn-stabilized zirconia * ab initio electronic structure calculations Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 6.944, year: 2007

  4. Effect of spherical porosity on co-fired dense/porous zirconia bi-layers cambering

    DEFF Research Database (Denmark)

    Teocoli, Francesca; Marani, Debora; Kiebach, Wolff-Ragnar

    2018-01-01

    analyze the model case of dense taped of 8 mol% Y2O3-stabilized ZrO2 laminated on ca. 400 μ thick 3 mol% Y2O3 doped zirconia porous tapes, with homogenous spherical porosity of 13 vol%, 46 vol%, and 54 vol%. Sintering stress during densification is evaluated from the shrinkage rates and viscoelastic...

  5. Comparison of bond strengths of ceramic brackets bonded to zirconia surfaces using different zirconia primers and a universal adhesive.

    Science.gov (United States)

    Lee, Ji-Yeon; Ahn, Jaechan; An, Sang In; Park, Jeong-Won

    2018-02-01

    The aim of this study is to compare the shear bond strengths of ceramic brackets bonded to zirconia surfaces using different zirconia primers and universal adhesive. Fifty zirconia blocks (15 × 15 × 10 mm, Zpex, Tosoh Corporation) were polished with 1,000 grit sand paper and air-abraded with 50 µm Al 2 O 3 for 10 seconds (40 psi). They were divided into 5 groups: control (CO), Metal/Zirconia primer (MZ, Ivoclar Vivadent), Z-PRIME Plus (ZP, Bisco), Zirconia Liner (ZL, Sun Medical), and Scotchbond Universal adhesive (SU, 3M ESPE). Transbond XT Primer (used for CO, MZ, ZP, and ZL) and Transbond XT Paste was used for bracket bonding (Gemini clear ceramic brackets, 3M Unitek). After 24 hours at 37°C storage, specimens underwent 2,000 thermocycles, and then, shear bond strengths were measured (1 mm/min). An adhesive remnant index (ARI) score was calculated. The data were analyzed using one-way analysis of variance and the Bonferroni test ( p = 0.05). Surface treatment with primers resulted in increased shear bond strength. The SU group showed the highest shear bond strength followed by the ZP, ZL, MZ, and CO groups, in that order. The median ARI scores were as follows: CO = 0, MZ = 0, ZP = 0, ZL = 0, and SU = 3 ( p < 0.05). Within this experiment, zirconia primer can increase the shear bond strength of bracket bonding. The highest shear bond strength is observed in SU group, even when no primer is used.

  6. Oxygen diffusion in nanocrystalline yttria-stabilized zirconia: the effect of grain boundaries.

    Science.gov (United States)

    De Souza, Roger A; Pietrowski, Martha J; Anselmi-Tamburini, Umberto; Kim, Sangtae; Munir, Zuhair A; Martin, Manfred

    2008-04-21

    The transport of oxygen in dense samples of yttria-stabilized zirconia (YSZ), of average grain size d approximately 50 nm, has been studied by means of 18O/16O exchange annealing and secondary ion mass spectrometry (SIMS). Oxygen diffusion coefficients (D*) and oxygen surface exchange coefficients (k*) were measured for temperatures 673

  7. Oxidation and thermal shock behavior of thermal barrier coated 18/10CrNi alloy with coating modifications

    Energy Technology Data Exchange (ETDEWEB)

    Guergen, Selim [Vocational School of Transportation, Anadolu University, Eskisehir (Turkmenistan); Diltemiz, Seyid Fehmi [Turkish Air Force1st Air Supply and Maintenance Center Command, Eskisehir (Turkmenistan); Kushan, Melih Cemal [Dept. of Mechanical Engineering, Eskisehir Osmangazi University, Eskisehir (Turkmenistan)

    2017-01-15

    In this study, substrates of 18/10CrNi alloy plates were initially sprayed with a Ni-21Cr-10Al-1Y bond coat and then with an yttria stabilized zirconia top coat by plasma spraying. Subsequently, plasma-sprayed Thermal barrier coatings (TBCs) were treated with two different modification methods, namely, vacuum heat treatment and laser glazing. The effects of modifications on the oxidation and thermal shock behavior of the coatings were evaluated. The effect of coat thickness on the bond strength of the coats was also investigated. Results showed enhancement of the oxidation resistance and thermal shock resistance of TBCs following modifications. Although vacuum heat treatment and laser glazing exhibited comparable results as per oxidation resistance, the former generated the best improvement in the thermal shock resistance of the TBCs. Bond strength also decreased as coat thickness increased.

  8. Strontium zirconate as silicon and aluminum scavenger in yttria stabilized zirconia

    DEFF Research Database (Denmark)

    Andersen, Thomas; Hansen, Karin Vels; Chorkendorff, Ib

    2011-01-01

    Here we report on strontium zirconate as a getter for silicon dioxide and aluminum oxide in yttria stabilized zirconia (YSZ) single crystals for cleaning purposes. YSZ single crystals were covered with strontium zirconate powder and heat treated at 1450°C in water vapor. After treatment the YSZ...... by transmission electron microscopy (TEM) the interface region between bump and YSZ single crystal bulk was examined. EDS showed a homogeneous distribution of silicon and aluminum through the cross section of a bump. The results suggest strontium zirconate as a good getter for silicon and aluminum from bulk...

  9. Shape memory lifetime of CeO2-stabilized tetragonal zirconia polycrystals

    International Nuclear Information System (INIS)

    Zhe Xiaoli; Li Bo; Meng Man

    1993-01-01

    Lifetime of shape memory effect (SME) of CeO 2 -stabilized tetragonal zirconia polycrystals was studied by means of both tests of constraint stress and constraint strain mode during reverse martensite transformation. Up to 8th cycling of SME, the shape of sample entirely recovered except microcracks in the constraint stress mode and the accumulated strain reached 4.6% in the constraint strain mode. It was found that the yield stress decreased, however, the reverse transformation temperature of stress-induced martensite increased with times of the cycling. The reason of these phenomena are discussed in terms of microcracking and strain energy relaxation

  10. Effects of focused ion beam milling on electron backscatter diffraction patterns in strontium titanate and stabilized zirconia

    DEFF Research Database (Denmark)

    Saowadee, Nath; Agersted, Karsten; Bowen, Jacob R.

    2012-01-01

    This study investigates the effect of focused ion beam (FIB) current and accelerating voltage on electron backscatter diffraction pattern quality of yttria‐stabilized zirconia (YSZ) and Nb‐doped strontium titanate (STN) to optimize data quality and acquisition time for 3D‐EBSD experiments by FIB...

  11. Low Friction in CuO-Doped Yttria-Stabilized Tetragonal Zirconia Ceramics: A Complementary Macro- and Nanotribology Study

    NARCIS (Netherlands)

    Tocha, E.; Pasaribu, H.R.; Schipper, Dirk J.; Schönherr, Holger; Vancso, Gyula J.

    2008-01-01

    The tribological behavior of CuO-doped yttria-stabilized tetragonal zirconia (3Y-TZP) ceramics in the absence of additional lubricants was characterized by macroscale pin-on-disk measurements and nanoscale atomic force microscopy (AFM) for a broad range of velocities. The previously observed low

  12. Oblique ion texturing of yttria-stabilized zirconia: The {211} structure

    International Nuclear Information System (INIS)

    Berdahl, Paul; Reade, Ronald P.; Liu, Jinping; Russo, Richard E.; Fritzemeier, Les; Buczek, David; Schoop, Urs

    2002-01-01

    Amorphous (Zr,Y)O x films were synthesized by reactive magnetron sputtering and subsequently crystallized by oblique ion bombardment. Crystalline texture nucleated by the ion beam was replicated by solid-phase epitaxial growth throughout the formerly amorphous yttria-stabilized zirconia (YSZ) film. The resulting YSZ films have (211) orientation normal to the substrate with in-plane directions (111), parallel, and (110), transverse, to the azimuth of the ion beam. We hypothesize that the texture mechanism involves ion-induced film compression and shear. The results, taken together with prior work, show that oblique ion texturing of amorphous films is a general phenomenon that can be used to fabricate substrates with more than one type of crystallographic orientation

  13. Evaluation of technological properties of alumina refractory systems-zirconia and zirconia-silica-alumina; Avaliacao das propriedades tecnologicas de refratarios dos sistemas alumina-zirconia e alumina-zirconia-silica

    Energy Technology Data Exchange (ETDEWEB)

    Marinho, A.R.O.; Carvalho, T.U.S.; Fagury Neto, E.; Rabelo, A.A., E-mail: adriano@unifesspa.edu.br [Universidade Federal do Sul e Sudeste do Para (UFSSPA), Maraba, PA (Brazil)

    2014-07-01

    Alumina-zirconia refractories are noted for being products of excellent cost-effective, however, zirconia may limit its use due to decreasing resistance to thermal shock. This study aims to evaluate these refractories with the addition of microsilica, which can greatly improve their properties. Were used the following starting materials: calcined alumina, zirconia (stabilized and monoclinic) in amounts of 2%, 4% and 6% by weight, plus microsilica (5%w.). The powders were milled together with binder and lubricant for conformation bodies by uniaxial pressing. The samples were dried, calcined and sintered at 1400 °C/2h were characterized using the methods of Archimedes, and scanning electron microscopy (SEM), chemical analysis using energy dispersive X-ray (EDS), and mechanical flexural strength tests at room temperature. Formulations with the presence of microsilica showed satisfactory results and optimized properties. (author)

  14. Defect ordering in aliovalently doped cubic zirconia from first principles

    International Nuclear Information System (INIS)

    Bogicevic, A.; Wolverton, C.; Crosbie, G.M.; Stechel, E.B.

    2001-01-01

    Defect ordering in aliovalently doped cubic-stabilized zirconia is studied using gradient corrected density-functional calculations. Intra- and intersublattice ordering interactions are investigated for both cation (Zr and dopant ions) and anion (oxygen ions and vacancies) species. For yttria-stabilized zirconia, the crystal structure of the experimentally identified, ordered compound δ-Zr 3 Y 4 O 12 is established, and we predict metastable zirconia-rich ordered phases. Anion vacancies repel each other at short separations, but show an energetic tendency to align as third-nearest neighbors along directions. Calculations with divalent (Be, Mg, Ca, Sr, Ba) and trivalent (Y, Sc, B, Al, Ga, In) oxides show that anion vacancies prefer to be close to the smaller of the cations (Zr or dopant ion). When the dopant cation is close in size to Zr, the vacancies show no particular preference, and are thus less prone to be bound preferentially to any particular cation type when the vacancies traverse such oxides. This ordering tendency offers insight into the observed high conductivity of Y 2 O 3 - and Sc 2 O 3 -stabilized zirconia, as well as recent results using, e.g., lanthanide oxides. The calculations point to In 2 O 3 as a particularly promising stabilizer for high ionic conductivity. Thus we are able to directly link (thermodynamic) defect ordering to (kinetic) ionic conductivity in cubic-stabilized zirconia using first-principles atomistic calculations

  15. Positron annihilation study of yttria-stabilized zirconia nanopowders containing Cr2O3 additive

    International Nuclear Information System (INIS)

    Prochazka, I; Cizek, J; Melikhova, O; Kuriplach, J; Konstantinova, T E; Danilenko, I A

    2011-01-01

    Yttria-stabilized zirconia compacted nanopowders, doped with trivalent chromium oxide, were studied by means of high-resolution positron lifetime and coincidence Doppler broadening techniques. The observed data suggest that positrons annihilate mainly in vacancylike defects at grain boundaries or in larger open volumes most likely located at triple points. The results also show that an addition of Cr 2 O 3 leads to a decrease in grain size.

  16. Trial production and characterisation of fully calcia-stabilised zirconia

    International Nuclear Information System (INIS)

    George, A.M.; Karkhanavala, M.D.

    1980-01-01

    A process for manufacture of stabilized zirconia powder has been developed. The process is quite versatile since stabilization is achieved at relatively low temperatures (950deg - 1000deg C) and can be used for manufacture of either fully or partially calcia-stabilized zirconia. A 100 Kg trial batch of fully stabilized zirconia powder was produced accordingly at the Indian Rare Earths Ltd. plant and its characteristics were evaluated by XRD, microscopy, surface area and density measurements. The powder on firing at 1400deg C showed considerable volume shrinkage, as expected. On manually compacting with a phosphatic binder and firing for 8-10 hrs at 1300deg-1400deg C sintered shapes having bulk densities around 80-85% T.D. are easily obtained. Details of the measurements and the prospective industrial applications of the material are discussed. (auth.)

  17. An analytical methodology to predict the coating characteristics of plasma-sprayed ceramic powders

    International Nuclear Information System (INIS)

    Varacalle, D.J. Jr.

    1990-01-01

    Experimental and analytical studies have been conducted at the Idaho National Engineering Laboratory (INEL) to investigate gas, particle, and coating dynamics in the plasma spray process. Nine experiments were conducted using a Taguchi statistical parametric approach. The thermal plasma produced by the commercial plasma spray torch and the related plasma/particle interaction were then numerically modeled from the cathode tip to varied standoff distances in the free plume for the nine experiments, which ranged in power from 28 to 43 kW. The flow and temperature fields in the plasma were solved using the governing conservation equations with suitable boundary conditions. This information was then used as boundary conditions to solve the plasma/particle interaction problem for the nine experiments. The particle dynamics (10- to 75-μm particles) for a yttria-stabilized zirconia powder were then simulated by computer. Particle morphology is discussed with respect to the changes in the process parameters. The predicted temperature and velocity of the zirconia particles were then used as initial conditions to a coating dynamics code. The code predicts the thickness and porosity of the zirconia coatings for the specific process parameters. The predicted coating characteristics exhibit reasonable correlation with the actual characteristics obtained from the Taguchi experimental studies. 12 refs., 7 figs., 6 tabs

  18. Preparation and characterization of epitaxially grown unsupported yttria-stabilized zirconia (YSZ) thin films

    Energy Technology Data Exchange (ETDEWEB)

    Götsch, Thomas; Mayr, Lukas [Institute of Physical Chemistry, Universität Innsbruck, A-6020 Innsbruck (Austria); Stöger-Pollach, Michael [University Service Center for Transmission Electron Microscopy (USTEM), Vienna University of Technology, A-1040 Vienna (Austria); Klötzer, Bernhard [Institute of Physical Chemistry, Universität Innsbruck, A-6020 Innsbruck (Austria); Penner, Simon, E-mail: simon.penner@uibk.ac.at [Institute of Physical Chemistry, Universität Innsbruck, A-6020 Innsbruck (Austria)

    2015-03-15

    Highlights: • Preparation of unsupported yttrium-stabilized zirconia films. • Control of ordering and epitaxy by temperature of deposition template. • Adjustment of film defectivity by deposition and post-oxidation temperature. • Reproducibility of target stoichiometry in the deposited films. • Lateral and vertical chemical homogeneity. - Abstract: Epitaxially grown, chemically homogeneous yttria-stabilized zirconia thin films (“YSZ”, 8 mol% Y{sub 2}O{sub 3}) are prepared by direct-current sputtering onto a single-crystalline NaCl(0 0 1) template at substrate temperatures ≥493 K, resulting in unsupported YSZ films after floating off NaCl in water. A combined methodological approach by dedicated (surface science) analytical characterization tools (transmission electron microscopy and diffraction, atomic force microscopy, angle-resolved X-ray photoelectron spectroscopy) reveals that the film grows mainly in a [0 0 1] zone axis and no Y-enrichment in surface or bulk regions takes place. In fact, the Y-content of the sputter target is preserved in the thin films. Analysis of the plasmon region in EEL spectra indicates a defective nature of the as-deposited films, which can be suppressed by post-deposition oxidation at 1073 K. This, however, induces considerable sintering, as deduced from surface morphology measurements by AFM. In due course, the so-prepared unsupported YSZ films might act as well-defined model systems also for technological applications.

  19. Carbon deposition and sulfur poisoning during CO2 electrolysis in nickel-based solid oxide cell electrodes

    DEFF Research Database (Denmark)

    Skafte, Theis Løye; Blennow, Peter; Hjelm, Johan

    2017-01-01

    is investigated systematically using simple current-potential experiments. Due to variations of local conditions, it is shown that higher current density and lower fuel electrode porosity will cause local carbon formation at the electrochemical reaction sites despite operating with a CO outlet concentration...... outside the thermodynamic carbon formation region. Attempts at mitigating the issue by coating the composite nickel/yttria-stabilized zirconia electrode with carbon-inhibiting nanoparticles and by sulfur passivation proved unsuccessful. Increasing the fuel electrode porosity is shown to mitigate......Reduction of CO2 to CO and O2 in the solid oxide electrolysis cell (SOEC) has the potential to play a crucial role in closing the CO2 loop. Carbon deposition in nickel-based cells is however fatal and must be considered during CO2 electrolysis. Here, the effect of operating parameters...

  20. Zirconia sol-gel coatings deposited on 304 stainless steel for chemical protection in acid media

    International Nuclear Information System (INIS)

    Luna, F. Perdomo; Atik, M.; Avaca, Luis A.; Aegerter, M.A.

    1995-01-01

    Zr O 2 thin films were prepared by sol-gel method and using dip-coating technique for deposition on 304 austenitic stainless steel, from sonocatalyzed sols of zirconia alkoxide, isopropanol (Zr(O C 3 H 7 )4/C 3 H 7 OH = 0.5), glacial acetic acid and water (C H 3 CO OH/H 2 O = 0.5). The films were dried at 40 deg C/15 min and thermally treated in the air with a linear variation of 5 deg C/min and two isothermal holdings at 400 deg C during 1 h and afterwards at 800 deg C during several periods of time (up to 20 h). The film thickness ranges between 0.6 and 0.8 μm. Structure and morphology were studied by x-ray diffraction and scanning electron microscopy. The corrosion potential, the corrosion current density, the polarization resistance and the corrosion rate (mpy) in 1,0 N aqueous solution of H 2 SO 4 at room temperature were determined using potentiometric polarization curves with a scanning velocity of 1 mV/s. These films act as a blocking physical layer in the corrosion media and increase the substrate life time in a factor of 7

  1. Advanced ceramic coating development for industrial/utility gas turbines. Final report, 11 Mar 1979-1 Sep 1981

    International Nuclear Information System (INIS)

    Vogan, J.W.; Stetson, A.R.

    1982-01-01

    A program was conducted with the objective of developing advanced thermal barrier coating (TBC) systems. Coating application was by plasma spray. Duplex, triplex and graded coatings were tested. Coating systems incorporated both NiCrAly and CoCrAly bond coats. Four ceramic overlays were tested: ZrO 2 .82O 3 , CaO.TiO 2 , 2CaO.SiO 2 , and MgO.Al 2 O 3 . The best overall results were obtained with a CaO.TiO 2 coating applied to a NiCrAly bond coat. This coating was less sensitive than the ZrO 2 .8Y 2 O 3 coating to process variables and part geometry. Testing with fuels contaminated with compounds containing sulfur, phosphorus and alkali metals showed the zirconia coatings were destabilized. The calcium titanate coatings were not affected by these contaminants. However, when fuels were used containing 50 ppm of vanadium and 150 ppm of magnesium, heavy deposits were formed on the test specimens and combustor components that required frequent cleaning of the test rig. During the program Mars engine first-stage turbine blades were coated and installed for an engine cyclic endurance run with the zirconia, calcium titanate, and calcium silicate coatings. Heavy spalling developed with the calcium silicate system. The zirconia and calcium titanate systems survived the full test duration. It was concluded that these two TBC's showed potential for application in gas turbines

  2. Densification of zirconia films by coevaporation with silica

    International Nuclear Information System (INIS)

    Feldman, A.; Farabaugh, E.N.

    1985-04-01

    Optical films of zirconia have been receiving considerable attention because of their potential use as the high-index layer in multilayer optical coatings for the ultraviolet portion of the spectrum. Several problems are associated with electron-beam deposited zirconia films, including index instability and index inhomogeneity. The index instability is caused by the adsorption and the desorption of water in the porous columnar structure of the zirconia films. Index inhomogeneity is due to the inhomogeneous structure in the films. Recent work has shown that the first several tens of nanometers of a film possess a cubic structure, whereas the outmost layers possess a monoclinic structure. One approach for producing bulk-like zirzonia films that is receiving considerable attention at present is ion-assisted electron-beam deposition. This is because the method has successfully produced zirconia films having bulk-like densities and refractive indices that show insignificant sensitivity to water adsorption. In this paper a similar effect is demonstrated when mixed zirconia:silica films are produced by coevaporation from independent electron-beam sources, and, in particular, it is shown that the admixture of a small amount of silica with the zirconia produces a film possessing a higher refractive index than a pure zirconia film

  3. Effects of the presence of heavy rare earths on the stabilization of the zirconia ceramics - Yttria; Efeito da presenca de terras raras pesadas na estabilizacao das fases de ceramicas de zirconia - itria

    Energy Technology Data Exchange (ETDEWEB)

    Lazar, D.R.R.; Fancio, E.; Menezes, C.A.B.; Ussui, V.; Bressiani, A.H.A.; Lima, N.B.; Paschoal, J.O.A. [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)], e-mail: drlazar@net.ipen.br

    2000-07-01

    The use of Yttria concentrates has been proposed to substitute the high purity Yttria in the zirconia stabilization. The elements terbium, dysprosium, holmium, erbium and ytterbium, classified as heavy rare earths, are the main impurities in these concentrates, due to their presence in yttrium ores. Besides that, the chemical similarities of these elements need the utilization of complex purification techniques. Considering the importance of the employed dopant on zirconia crystallization, this work shows the quantitative phases analysis of powders and ceramics of stabilized zirconia doped with 3 and 9 mol % of high purity Yttria and with a 85 wt % Yttria concentrate. This determination was performed using the Rietveld refinement of the X-ray diffraction data. The powders were synthesized by the hydroxides coprecipitation route, which includes treatments with ethanol and butanol, drying, calcination at 800 deg C for 1 hour and milling in a ball mill and in an attrition mill. The ceramics pellets were pressed uniaxially and sintered at 1550 deg C for 1 hour. The powders and sintered pellets were also characterized by X-ray fluorescence analysis, laser diffraction, gas adsorption (B.E.T.), scanning electron microscopy and determination of apparent density by the Archimedes method. The results showed the same stabilization behavior when it was employed high purity Yttria and a concentrate of this oxide. It was also observed the predominating formation of tetragonal and cubic phases when the dopant concentration is 3 and 9 mol %, respectively. (author)

  4. Effects of different lasers and particle abrasion on surface characteristics of zirconia ceramics.

    Directory of Open Access Journals (Sweden)

    Sakineh Arami

    2014-04-01

    Full Text Available The aim of this study was to assess the surface of yttrium-stabilized tetragonal zirconia (Y-TZP after surface treatment with lasers and airborne-particle abrasion.First, 77 samples of presintered zirconia blocks measuring 10 × 10 × 2 mm were made, sintered and polished. Then, they were randomly divided into 11 groups (n=7 and received surface treatments namely, Er:YAG laser irradiation with output power of 1.5, 2 and 2.5 W, Nd:YAG laser with output power of 1.5, 2 and 2.5 W, CO2 laser with output power of 3, 4 and 5 W, AL2O3 airborne-particle abrasion (50μ and no treatment (controls. Following treatment, the parameters of surface roughness such as Ra, Rku and Rsk were evaluated using a digital profilometer and surface examination was done by SEM.According to ANOVA and Tukey's test, the mean surface roughness (Ra after Nd:YAG laser irradiation at 2 and 2.5 W was significantly higher than other groups. Roughness increased with increasing output power of Nd:YAG and CO2 lasers. Treated surfaces by Er:YAG laser and air abrasion showed similar surface roughness. SEM micrographs showed small microcracks in specimens irradiated with Nd:YAG and CO2 lasers.Nd:YAG laser created a rough surface on the zirconia ceramic with many microcracks; therefore, its use is not recommended. Air abrasion method can be used with Er:YAG laser irradiation for the treatment of zirconia ceramic.

  5. Using Dark Field X-Ray Microscopy To Study In-Operando Yttria Stabilized Zirconia Electrolyte Supported Solid Oxide Cell

    DEFF Research Database (Denmark)

    Sierra, J. X.; Poulsen, H. F.; Jørgensen, P. S.

    Dark Field X-Ray Microscopy is a promising technique to study the structure of materials in nanometer length scale. In combination with x-ray diffraction technique, the microstructure evolution of Yttria Stabilized Zirconia electrolyte based solid oxide cell was studied running at extreme operating...

  6. Tetragonal BiFeO3 on yttria-stabilized zirconia

    International Nuclear Information System (INIS)

    Liu, Heng-Jui; Du, Yu-Hao; Gao, Peng; Ikuhara, Yuichi; Huang, Yen-Chin; Chen, Yi-Chun; Chen, Hsiao-Wen; Liu, Hsiang-Lin; He, Qing; Chu, Ying-Hao

    2015-01-01

    High structural susceptibility of multiferroic BiFeO 3 (BFO) makes it a potential replacement of current Pb-based piezoelectrics. In this study, a tetragonal phase is identified based on a combination of x-ray diffraction, scanning transmission electronic microscopy, x-ray absorption spectroscopy, and Raman spectroscopy when BFO is grown on yttria-stabilized zirconia (YSZ) substrates. To distinguish the discrepancy between this tetragonal phase and common cases of monoclinic BFO, piezoelectric force microscopy images and optical property are also performed. It shows a lower electrostatic energy of ferroelectric domains and a large reduction of band gap for BFO grown on YSZ substrate comparing to the well-known one grown on LaAlO 3 substrate. Our findings in this work can provide more insights to understand the structural diversity of multiferroic BFO system for further applications

  7. Laser deposition of coatings for aeronautical and industrials turbine blades

    Energy Technology Data Exchange (ETDEWEB)

    Teleginski, V. [Instituto Federal de Sao Paulo (IFSP), SP (Brazil); Silva, S.A.; Riva, R.; Vasconcelos, G. [Instituto de Estudos Avancados (IEAv), Sao Jose dos Campos, SP (Brazil); Silva Pita, G.R. [Universidade Braz Cubas, Mogi das Cruzes, SP (Brazil); Yamin, L.S. [Escola Tecnica Everardo Passos (ETEP), Sao Jose dos Campos, DP (Brazil)

    2016-07-01

    Full text: Zirconium-based ceramic materials are widely employed as Thermal Barrier Coatings (TBC), due to its excellent wear and corrosion resistance at high temperatures. The application of TBC includes aeronautical and industrials turbine blades. The working conditions include oxidizing environments and temperatures above 1000°C. The zirconium-based ceramics are developed in such a way that the microstructural control is possible through the control of chemical composition, fabrication route and, thermal treatment. The present paper proposes a laser route to deposit the TBC coating, where the microstructural control is a function of power density and interaction time between the laser beam and the material. The main objective of this work is to study the influence of the CO2 laser beam (Synrad Evolution 125) parameters: power density and interaction time, on the deposition process of yttria-stabilized zirconia (YSZ) powders on NiCrAlY/AISI 316L substrates. The resulting coating surface and interface were characterized by scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction. The results indicate that is possible to match laser parameters of scanning speed and intensity to produce homogenous coatings. The X-Ray analyses show that the obtained ceramic coating has reduced number of phases, with prevalence of tetragonal phase.(author)

  8. Enhancement of ionic conductivity in stabilized zirconia ceramics under millimeter-wave irradiation heating

    International Nuclear Information System (INIS)

    Kishimoto, Akira; Ayano, Keiko; Hayashi, Hidetaka

    2011-01-01

    Ionic conductivity in yttria-stabilized zirconia ceramics under millimeter-wave irradiation heating was compared with that obtained using conventional heating. The former was found to result in higher conductivity than the latter. Enhancement of the ionic conductivity and the reduction in activation energy seemed to depend on self-heating resulting from the millimeter-wave irradiation. Millimeter-wave irradiation heating restricted the degradation in conductivity accompanying over-substitution, suggesting the optimum structure that provided the maximum conductivity could be different between the two heating methods.

  9. Feasibility of suspension spraying of yttria-stabilized zirconia with water-stabilized plasma torch

    Czech Academy of Sciences Publication Activity Database

    Mušálek, Radek; Bertolissi, Gabriele; Medřický, J.; Kotlan, Jiří; Pala, Zdeněk; Curry, N.

    2015-01-01

    Roč. 268, April (2015), s. 58-62 ISSN 0257-8972. [Rencontres Internationales de la Projection Thermique/6./. Limoges, 11.12.2013-13.12.2013] R&D Projects: GA ČR(CZ) GPP108/12/P552 Institutional support: RVO:61389021 Keywords : Thermal spray coating * Suspension spray ing * Thermal barrier coating * Water-stabilized plasma * High enthalpy plasma Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 2.139, year: 2015 http://www.sciencedirect.com/science/article/pii/S025789721400680X

  10. EPR study of electron traps in x-ray-irradiated yttria-stabilized zirconia

    International Nuclear Information System (INIS)

    Azzoni, C.B.; Paleari, A.

    1989-01-01

    Single crystals of yttria-stabilized zirconia (12 mol % of Y 2 O 3 ) have been x-ray irradiated at room temperature. The electron paramagnetic resonance spectrum of the filled electron traps is analyzed in terms of a single oxygen vacancy type of defect with its symmetry axis along the left-angle 111 right-angle direction. The angular dependence of the linewidth and the asymmetry of the line shape are attributed to the disordered rearrangements of the anion sublattice surrounding the oxygen vacancy. This affects the local crystal fields and the directions of the symmetry axis of the defects

  11. EPR study of electron traps in x-ray-irradiated yttria-stabilized zirconia

    Energy Technology Data Exchange (ETDEWEB)

    Azzoni, C.B.; Paleari, A. (Dipartimento di Fisica, Alessandro Volta dell' Universita di Pavia, via Bassi 6, 27100 Pavia, Italy (IT))

    1989-10-01

    Single crystals of yttria-stabilized zirconia (12 mol % of Y{sub 2}O{sub 3}) have been x-ray irradiated at room temperature. The electron paramagnetic resonance spectrum of the filled electron traps is analyzed in terms of a single oxygen vacancy type of defect with its symmetry axis along the {l angle}111{r angle} direction. The angular dependence of the linewidth and the asymmetry of the line shape are attributed to the disordered rearrangements of the anion sublattice surrounding the oxygen vacancy. This affects the local crystal fields and the directions of the symmetry axis of the defects.

  12. Study of the cubic - to - monoclinic transformation in magnesia partially stabilized zirconia

    International Nuclear Information System (INIS)

    Muccillo, R.

    1988-01-01

    The transformation of the cubic phase to the stable monoclinic phase in ZrO 2 : 3%MgO quenched from 1450 0 C to RT has been studied by X-ray diffractometry in order to explain the thermal hysteresis in the electrical conductivity. The monoclinic-to-cubic ratio has been measured for samples annealed in the 500 0 C-1000 0 C temperature range. The results show that the decrease in the cubic phase content is the main responsible for the thermal hysteresis in the electrical conductivity of the magnesia partially stabilized zirconia solid electrolytes. (author) [pt

  13. Zirconia stabilization and its retention at room temperature in the ZrO sub(2). TiO sub(2) system. Estabilizacao de zirconia e sua retencao a temperatura ambiente no sistema ZrO sub(2). TiO sub(2)

    Energy Technology Data Exchange (ETDEWEB)

    Pandolfelli, V C; Rodrigues, J A [Sao Carlos Univ., SP (Brazil). Dept. de Engenharia de Materiais; Longo, E [Sao Carlos Univ., SP (Brazil). Dept. de Quimica; Stevens, R [Leeds Univ. (UK)

    1990-01-01

    Based on the results obtained in the ZrO sub(2).MO sub(x) systems, the stabilization aspects of tetragonal zirconia is discussed in an integrated way, in order to differentiate among the thermodynamical, the kinetic and stress fields effects of the dopant ion on the stabilization. In the ZrO2.TiO2 system, when in solid solution, TiO additions act to suppress the ZrO2 densification, leading to grain growth when attempts are made to attain higher densities. Such effect is believed to be the main factor preventing retention of tetragonal zirconia at room temperature in this system. (author).

  14. Analysis of the zirconia structure by `ab initio` and Rietveld methods; Analise da estrutura da zirconia por metodos `Ab initio` e de Rietveld

    Energy Technology Data Exchange (ETDEWEB)

    Bechepeche, A.P.; Nasar, R.S.; Longo, E. [Sao Carlos Univ., SP (Brazil). Dept. de Quimica; Treu Junior, O.; Varela, J.A. [UNESP, Araraquara, SP (Brazil). Inst. de Quimica

    1995-12-31

    The zirconia was doped with 0,113 mol of Mg O e 0,005 mol of Ti O{sub 2}, and it was calcined in 1550{sup d}eg C and it was analyzed by XRD. The results shows that pure zirconia contains 96,19% of monoclinic phase and 3,18% of cubic. However, the doping magnesia stabilizes the zirconia in 17,24 of monoclinic; 29,63 of tetragonal and 53,13% of cubic phase. The addition of titanium in zirconia gives 25,85% of tetragonal phase and 37,66% of cubic, and this shows the no stabilizing action of this transition metal. By the other side, the results with ab-initio calculating shows the same tendency resulting in the next values of total energy: pure zirconia - monoclinic -11.316,86ua; tetragonal -8742,09 ua and cubic -8742,80 ua and Zr O{sub 2} Ti O{sub 2} system - monoclinic -9463,02 ua, tetragonal -9459,39 ua and cubic -9459,97 ua (author) 3 figs., 2 tabs.

  15. Long-term stability and properties of zirconia ceramics for heavy duty diesel engine components

    Science.gov (United States)

    Larsen, D. C.; Adams, J. W.

    1985-01-01

    Physical, mechanical, and thermal properties of commercially available transformation-toughened zirconia are measured. Behavior is related to the material microstructure and phase assemblage. The stability of the materials is assessed after long-term exposure appropriate for diesel engine application. Properties measured included flexure strength, elastic modulus, fracture toughness, creep, thermal shock, thermal expansion, internal friction, and thermal diffusivity. Stability is assessed by measuring the residual property after 1000 hr/1000C static exposure. Additionally static fatigue and thermal fatigue testing is performed. Both yttria-stabilized and magnesia-stabilized materials are compared and contrasted. The major limitations of these materials are short term loss of properties with increasing temperature as the metastable tetragonal phase becomes more stable. Fine grain yttria-stabilized material (TZP) is higher strength and has a more stable microstructure with respect to overaging phenomena. The long-term limitation of Y-TZP is excessive creep deformation. Magnesia-stabilized PSZ has relatively poor stability at elevated temperature. Overaging, decomposition, and/or destabilization effects are observed. The major limitation of Mg-PSZ is controlling unwanted phase changes at elevated temperature.

  16. KEY INTERACTIONS FOR CLATHRIN COAT STABILITY

    Science.gov (United States)

    Böcking, Till; Aguet, Francois; Rapoport, Iris; Banzhaf, Manuel; Yu, Anan; Zeeh, Jean Christophe; Kirchhausen, Tom

    2014-01-01

    SUMMARY Clathrin-coated vesicles are major carriers of vesicular traffic in eukaryotic cells. This endocytic pathway relies on cycles of clathrin coat assembly and Hsc70-mediated disassembly. Here we identify histidine residues as major determinants of lattice assembly and stability. They are located at the invariant interface between the proximal and distal segments of clathrin heavy chains, in triskelions centered on two adjacent vertices of the coated-vesicle lattice. Mutation of these histidine to glutamine alters the pH dependence of coat stability. We then describe single-particle fluorescence imaging experiments in which we follow the effect of these histidine mutations on susceptibility to Hsc70-dependent uncoating. Coats destabilized by these mutations require fewer Hsc70 molecules to initiate disassembly as predicted by a model in which Hsc70 traps conformational distortions during the auxilin- and Hsc70:ATP-mediated uncoating reaction. PMID:24815030

  17. Evaluation of technological properties of alumina refractory systems-zirconia and zirconia-silica-alumina

    International Nuclear Information System (INIS)

    Marinho, A.R.O.; Carvalho, T.U.S.; Fagury Neto, E.; Rabelo, A.A.

    2014-01-01

    Alumina-zirconia refractories are noted for being products of excellent cost-effective, however, zirconia may limit its use due to decreasing resistance to thermal shock. This study aims to evaluate these refractories with the addition of microsilica, which can greatly improve their properties. Were used the following starting materials: calcined alumina, zirconia (stabilized and monoclinic) in amounts of 2%, 4% and 6% by weight, plus microsilica (5%w.). The powders were milled together with binder and lubricant for conformation bodies by uniaxial pressing. The samples were dried, calcined and sintered at 1400 °C/2h were characterized using the methods of Archimedes, and scanning electron microscopy (SEM), chemical analysis using energy dispersive X-ray (EDS), and mechanical flexural strength tests at room temperature. Formulations with the presence of microsilica showed satisfactory results and optimized properties. (author)

  18. Failure Analysis of Multilayered Suspension Plasma-Sprayed Thermal Barrier Coatings for Gas Turbine Applications

    Science.gov (United States)

    Gupta, M.; Markocsan, N.; Rocchio-Heller, R.; Liu, J.; Li, X.-H.; Östergren, L.

    2018-02-01

    Improvement in the performance of thermal barrier coatings (TBCs) is one of the key objectives for further development of gas turbine applications. The material most commonly used as TBC topcoat is yttria-stabilized zirconia (YSZ). However, the usage of YSZ is limited by the operating temperature range which in turn restricts the engine efficiency. Materials such as pyrochlores, perovskites, rare earth garnets are suitable candidates which could replace YSZ as they exhibit lower thermal conductivity and higher phase stability at elevated temperatures. The objective of this work was to investigate different multilayered TBCs consisting of advanced topcoat materials fabricated by suspension plasma spraying (SPS). The investigated topcoat materials were YSZ, dysprosia-stabilized zirconia, gadolinium zirconate, and ceria-yttria-stabilized zirconia. All topcoats were deposited by TriplexPro-210TM plasma spray gun and radial injection of suspension. Lifetime of these samples was examined by thermal cyclic fatigue and thermal shock testing. Microstructure analysis of as-sprayed and failed specimens was performed with scanning electron microscope. The failure mechanisms in each case have been discussed in this article. The results show that SPS could be a promising route to produce multilayered TBCs for high-temperature applications.

  19. Synthesis of nanosized powders of stabilized zirconia

    International Nuclear Information System (INIS)

    Takodoro, Sandra Kiyoko

    2000-01-01

    Zirconia solid solutions containing 3 mol % Yttria or 12 mol % ceria have been prepared by the coprecipitation technique followed by azeotropic distillation. The aim of this work is the synthesis of tetragonal zirconia polycrystals nanosized powders that sinter at comparatively lower temperatures attaining high densification, and without using any milling procedure. The main results show that: 1- the dopant cation has a strong influence on the crystallization behavior of the precipitates; 2- the used techniques allowed for obtaining high values of specific surface area (∼130 m 2 .g -1 ); 3- the optimization of the synthesis and processing parameters are responsible for obtaining high densification (≥97% of the theoretical value), at lower temperatures (∼1200 deg C) with average grain sizes lower than 500 nm; 4- impedance spectroscopy results show a strong correlation between the electrical resistivity and the microstructure of sintered ceramics.(author)

  20. Formation of metastable tetragonal zirconia nanoparticles: Competitive influence of the dopants and surface state

    Energy Technology Data Exchange (ETDEWEB)

    Gorban, Oksana, E-mail: matscidep@aim.com [Donetsk Institute for Physics and Engineering named after A.A. Galkin of the NAS of Ukraine, Nauki av. 46, Kyiv 03680 (Ukraine); Synyakina, Susanna; Volkova, Galina; Gorban, Sergey; Konstantiova, Tetyana [Donetsk Institute for Physics and Engineering named after A.A. Galkin of the NAS of Ukraine, Nauki av. 46, Kyiv 03680 (Ukraine); Lyubchik, Svetlana, E-mail: s_lyubchik@yahoo.com [REQUIMTE, Universida de Nova de Lisboa, 2829-516 Caparica (Portugal)

    2015-12-15

    The effect of the surface modification of the nanoparticles of amorphous and crystalline partially stabilized zirconia by fluoride ions on stability of the metastable tetragonal phase was investigated. Based on the DSC, titrimetry and FTIR spectroscopy data it was proven that surface modification of the xerogel resulted from an exchange of the fluoride ions with the basic OH groups. The effect of the powder pre-calcination temperature before modification on the formation of metastable tetragonal phase in partially stabilized zirconia was investigated. It was shown that the main factor of tetragonal zirconia stabilization is the state of nanoparticles surface at pre-crystallization temperatures.

  1. Solid-stabilized emulsion formation using stearoyl lactylate coated iron oxide nanoparticles

    Science.gov (United States)

    Vengsarkar, Pranav S.; Roberts, Christopher B.

    2014-10-01

    Iron oxide nanoparticles can exhibit highly tunable physicochemical properties that are extremely important in applications such as catalysis, biomedicine and environmental remediation. The small size of iron oxide nanoparticles can be used to stabilize oil-in-water Pickering emulsions due to their high energy of adsorption at the interface of oil droplets in water. The objective of this work is to investigate the effect of the primary particle characteristics and stabilizing agent chemistry on the stability of oil-in-water Pickering emulsions. Iron oxide nanoparticles were synthesized by the co-precipitation method using stoichiometric amounts of Fe2+ and Fe3+ salts. Sodium stearoyl lactylate (SSL), a Food and Drug Administration approved food additive, was used to functionalize the iron oxide nanoparticles. SSL is useful in the generation of fat-in-water emulsions due to its high hydrophilic-lipophilic balance and its bilayer-forming capacity. Generation of a monolayer or a bilayer coating on the nanoparticles was controlled through systematic changes in reagent concentrations. The coated particles were then characterized using various analytical techniques to determine their size, their crystal structure and surface functionalization. The capacity of these bilayer coated nanoparticles to stabilize oil-in-water emulsions under various salt concentrations and pH values was also systematically determined using various characterization techniques. This study successfully demonstrated the ability to synthesize iron oxide nanoparticles (20-40 nm) coated with SSL in order to generate stable Pickering emulsions that were pH-responsive and resistant to significant destabilization in a saline environment, thereby lending themselves to applications in advanced oil spill recovery and remediation.

  2. Stability of prototype two-piece zirconia and titanium implants after artificial aging: an in vitro pilot study.

    Science.gov (United States)

    Kohal, Ralf-Joachim; Finke, Hans Christian; Klaus, Gerold

    2009-12-01

    270 and 393 N (mean: 325.1 N), for group 2 between 235 and 321 N (mean: 281.8 N), and between 474 and 765 N (mean: 595.2 N) for the titanium group. The failure mode during the fracture testing in the zirconia implant groups was a fracture of the implant head and a bending/fracture of the abutment screw in the titanium group. Within the limits of this pilot investigation, the biomechanical stability of all tested prototype implant groups seems to be - compared with the possibly exerted occlusal forces - borderline for clinical use. A high number of failures occurred already during the artificial loading in the titanium group at the abutment screw level. The zirconia implant groups showed irreparable implant head fractures at relatively low fracture loads. Therefore, the clinical use of the presented prototype implants has to be questioned.

  3. Potential assisted fabrication of metal-ceramic composite coatings

    International Nuclear Information System (INIS)

    Knote, A.; Schindler, U.; Krueger, H.G.; Kern, H.

    2003-01-01

    A possibility to produce uniform metal-ceramic composite coatings with a high content of ceramic particles up to 60 vol.% will be presented in this study. This method includes a combination of electrophoretic deposition and electrolytic deposition by several steps. A yttria-stabilized zirconia coating (Tosoh TZ-8Y) was first electrophoretically deposited on a ferritic steel plate and then sintered by 1100 C to an open porous layer. In the next step nickel was electrodeposited into the pores of the layer. By a final annealing step it was possible to improve the bonding of the composit coating on the substrate by diffusion of the metal components. (Abstract Copyright [2003], Wiley Periodicals, Inc.) [de

  4. Obtain ceramic porous alumina-zirconia by replica method calcium phosphate coated; Oobtencao de ceramicas porosas de alumina-zirconia pelo metodo da replica recobertas com fosfato de calcio

    Energy Technology Data Exchange (ETDEWEB)

    Silva, A.D.R.; Rigoli, W.R.; Osiro, Denise; Pallone, E.M.J.A., E-mail: adinizrs@yahoo.com.br [Universidade de Sao Paulo (FZEA/USP), Pirassununga, SP (Brazil). Faculdade de Zootecnia e Engenharia de Alimentos; Lobo, A.O. [Universidade do Vale do Paraiba (UNIVAP), Sao Jose dos Campos, SP (Brazil)

    2016-07-01

    Biomaterials used in bone replacement, including porous bioceramics, are often used as support structure for bone formation and repair. The porous bioceramics are used because present features as biocompatibility, high porosity and pore morphology that confer adequate mechanical strength and induce bone growth. In this work were obtained porous specimens of alumina containing 5% by inclusion of volume of zirconia produced by the replica method. The porous specimens had its surface chemically treated with phosphoric acid and were coated with calcium phosphate. The coating was performed using the biomimetic method during 14 days and an initial pH of 6.1. The porous specimens were characterized using the follow techniques: porosity, axial compression tests, microtomography, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray diffraction (XRD) and pH measurements SBF solution. The results showed specimens with suitable pore morphology for application as biomaterial, and even a reduced time of incubation favored the calcium phosphate phases formation on the material surfaces. (author)

  5. Zirconia sol-gel coatings deposited on 304 stainless steel for chemical protection in acid media

    Energy Technology Data Exchange (ETDEWEB)

    Luna, F Perdomo; Atik, M; Avaca, Luis A; Aegerter, M A [Sao Paulo Univ., Sao Carlos, SP (Brazil). Inst. de Fisica

    1996-12-31

    Zr O{sub 2} thin films were prepared by sol-gel method and using dip-coating technique for deposition on 304 austenitic stainless steel, from sonocatalyzed sols of zirconia alkoxide, isopropanol (Zr(O C{sub 3} H{sub 7})4/C{sub 3} H{sub 7} OH = 0.5), glacial acetic acid and water (C H{sub 3} CO OH/H{sub 2} O = 0.5). The films were dried at 40 deg C/15 min and thermally treated in the air with a linear variation of 5 deg C/min and two isothermal holdings at 400 deg C during 1 h and afterwards at 800 deg C during several periods of time (up to 20 h). The film thickness ranges between 0.6 and 0.8 {mu}m. Structure and morphology were studied by x-ray diffraction and scanning electron microscopy. The corrosion potential, the corrosion current density, the polarization resistance and the corrosion rate (mpy) in 1,0 N aqueous solution of H{sub 2} SO{sub 4} at room temperature were determined using potentiometric polarization curves with a scanning velocity of 1 mV/s. These films act as a blocking physical layer in the corrosion media and increase the substrate life time in a factor of 7 16 refs., 3 figs., 1 tab.

  6. Microstructure Analysis of Laser Remelting for Thermal Barrier Coatings on the Surface of Titanium Alloy

    Directory of Open Access Journals (Sweden)

    Lu Bin

    2016-01-01

    Full Text Available In this paper, the preparation and organization performance of thermal barrier coatings (TCBs on the surface of titanium were studied experimentally. Nanostructured 8 wt% yttria partially stabilized zirconia coatings were deposited by air plasma spraying. The microstructure of nanostructured and the conventional coating was studied after laser remelting. It has shown that formed a network of micro-cracks and pits after laser remelting on nanostructured coatings. With the decrease of the laser scanning speed, mesh distribution of micro cracks was gradually thinning on nanostructured coatings. Compared with conventional ceramic layers, the mesh cracks of nanostructured coating is dense and the crack width is small.

  7. Anisotropic ionic conductivity observed in superplastically deformed yttria-stabilized zirconia/alumina composite

    International Nuclear Information System (INIS)

    Drennan, J.; Swain, M.V.; Badwal, S.P.S.

    1989-01-01

    Ionic conductivity measurements on a yttria-stabilized tetragonal zirconia polycrystal/alumina composite subjected to superplastic deformation demonstrate anisotropic character. Parallel to the pressing direction, the grain-boundary resistance to oxygen ion mobility is 25% to 30% higher than that measured perpendicular to the pressing direction. The same directional dependency on the volume conductivity is observed but is less pronounced, showing approximately a 9% difference. Microstructural evidence reveals an agglomeration and elongation of alumina particles perpendicular to the pressing direction, and it is suggested that this phenomenon restricts the passage of ions parallel to the compression direction, giving rise to the anisotropic nature of the conductivity measurements

  8. Analysis of the zirconia structure by 'ab initio' and Rietveld methods

    International Nuclear Information System (INIS)

    Bechepeche, A.P.; Nasar, R.S.; Longo, E.; Treu Junior, O.; Varela, J.A.

    1995-01-01

    The zirconia was doped with 0,113 mol of Mg O e 0,005 mol of Ti O 2 , and it was calcined in 1550 d eg C and it was analyzed by XRD. The results shows that pure zirconia contains 96,19% of monoclinic phase and 3,18% of cubic. However, the doping magnesia stabilizes the zirconia in 17,24 of monoclinic; 29,63 of tetragonal and 53,13% of cubic phase. The addition of titanium in zirconia gives 25,85% of tetragonal phase and 37,66% of cubic, and this shows the no stabilizing action of this transition metal. By the other side, the results with ab-initio calculating shows the same tendency resulting in the next values of total energy: pure zirconia - monoclinic -11.316,86ua; tetragonal -8742,09 ua and cubic -8742,80 ua and Zr O 2 Ti O 2 system - monoclinic -9463,02 ua, tetragonal -9459,39 ua and cubic -9459,97 ua (author)

  9. Shear bond strength of veneering porcelain to zirconia: Effect of surface treatment by CNC-milling and composite layer deposition on zirconia.

    Science.gov (United States)

    Santos, R L P; Silva, F S; Nascimento, R M; Souza, J C M; Motta, F V; Carvalho, O; Henriques, B

    2016-07-01

    The purpose of this study was to evaluate the shear bond strength of veneering feldspathic porcelain to zirconia substrates modified by CNC-milling process or by coating zirconia with a composite interlayer. Four types of zirconia-porcelain interface configurations were tested: RZ - porcelain bonded to rough zirconia substrate (n=16); PZ - porcelain bonded to zirconia substrate with surface holes (n=16); RZI - application of a composite interlayer between the veneering porcelain and the rough zirconia substrate (n=16); PZI - application of a composite interlayer between the porcelain and the zirconia substrate treated by CNC-milling (n=16). The composite interlayer was composed of zirconia particles reinforced porcelain (30%, vol%). The mechanical properties of the ceramic composite have been determined. The shear bond strength test was performed at 0.5mm/min using a universal testing machine. The interfaces of fractured and untested specimens were examined by FEG-SEM/EDS. Data was analyzed with Shapiro-Wilk test to test the assumption of normality. The one-way ANOVA followed by Tukey HSD multiple comparison test was used to compare shear bond strength results (α=0.05). The shear bond strength of PZ (100±15MPa) and RZI (96±11MPa) specimens were higher than that recorded for RZ (control group) specimens (89±15MPa), although not significantly (p>0.05). The highest shear bond strength values were recorded for PZI specimens (138±19MPa), yielding a significant improvement of 55% relative to RZ specimens (p<0.05). This study shows that it is possible to highly enhance the zirconia-porcelain bond strength - even by ~55% - by combining surface holes in zirconia frameworks and the application of a proper ceramic composite interlayer. Copyright © 2016 Elsevier Ltd. All rights reserved.

  10. Deformation bands in ceria-stabilized tetragonal zirconia/alumina. 2: Stress-induced aging at room temperature

    International Nuclear Information System (INIS)

    Sergo, V.; Clarke, D.R.

    1995-01-01

    A stress-induced aging phenomenon is observed to occur at room temperature in deformation bands introduced into a 8.5 mol% ceria-stabilized tetragonal zirconia/alumina (Ce-TZP/Al 2 O 3 ) composite by flexural loading. The aging occurs with time after unloading and in laboratory air. Over a period of 100 days, the concentration of monoclinic zirconia within a deformation band increases and, in addition, the wedge-shaped deformation band grows with time. Accompanying these two changes are an increase in the tensile stress in the remaining tetragonal zirconia within the deformation band and a consequential increase in the overall compressive stress within the band. The average value of the monoclinic concentration within the deformation band is found to increase parabolically with time, suggesting the mechanism responsible for the observed aging is diffusion limited. Away from the deformation bands, no aging is observed to occur, suggesting aging is stress dependent. Although a water-vapor-mediated mechanism cannot be ruled out, it is proposed that the observed aging is in fact due to a tensile stress assisted chemical reduction of Ce 4+ to Ce 3+ whose rate is controlled by the indiffusion of oxygen vacancies driven by the tensile stress gradient. It is further proposed that the deformation band grows with time the region ahead of the band is under tension a subject to an enhanced rate of reduction

  11. Solvent-free formation of hydroxyapatite coated biodegradable particles via nanoparticle-stabilized emulsion route

    International Nuclear Information System (INIS)

    Okada, Masahiro; Fujii, Syuji; Nishimura, Taiki; Nakamura, Yoshinobu; Takeda, Shoji; Furuzono, Tsutomu

    2012-01-01

    Highlights: ► Hydroxyapatite (HAp) nanoparticles stabilized polymer melt-in-water emulsions without any molecular surfactants. ► Interaction between polymer and HAp played a crucial role. ► HAp-coated polymer particles were obtained from the emulsions without any organic solvents. - Abstract: Hydroxyapatite (HAp) nanoparticle-coated biodegradable polymer particles were fabricated from a nanoparticle-stabilized emulsion in the absence of any molecular surfactants or organic solvents. First, a polymer melt-in-water emulsion was prepared by mixing a water phase containing nanosized HAp particles as a particulate emulsifier and an oil phase consisting of poly(ε-caprolactone) (PCL) or poly(L-lactide-co-ε-caprolactone) (P(LLA-CL)) above its melting point. It was clarified that the interaction between ester/carboxyl groups of the polymers and the HAp nanoparticles at the polymer–water interface played a crucial role to prepare the nanoparticle-stabilized emulsion. The HAp nanoparticle-coated biodegradable polymer particle (a polymer solid-in-water emulsion) was fabricated by cooling the emulsion. The particle morphology and particle size were evaluated using scanning electron microscope.

  12. Characterization of ceramic sol-gel coatings as an alternative chemical conversion treatment on commercial carbon steel

    International Nuclear Information System (INIS)

    Dominguez-Crespo, M.A.; Garcia-Murillo, A.; Torres-Huerta, A.M.; Carrillo-Romo, F.J.; Onofre-Bustamante, E.; Yanez-Zamora, C.

    2009-01-01

    Sol-gel yttria-stabilized zirconia (YSZ) thin films were prepared on commercial carbon steel sheets by dip-coating technique followed by a low temperature heat treatment (473, 573, and 673 K for 1 h) in order to improve both corrosion properties and adhesion. For comparison, zirconia (ZrO 2 ) coatings have been also analyzed. Electrochemical techniques, Fourier Transform Infrared (FT-IR), X-ray diffraction (XRD) and scanning electron microscopy (SEM) were used to characterize the anticorrosion behavior of the coatings in a 3.5 wt% NaCl solution. The adhesion with a polyester organic coating was evaluated by the pull-off technique. The typical thickness of the deposited layers ranged from 1 to 1.3 μm depending on process parameters. The obtained results indicated that sol-gel ZrO 2 and YSZ coatings without an organic coating can act as protective barriers against wet corrosion during the first hours, but they fail when the time exposure is longer than 1 day. However, when synthesized films were used as a pre-treatment and an organic coating was added (top-coated), the anticorrosive and adhesion properties were strongly affected by the temperature of the treatment, and an increase in both properties was observed at higher temperatures. The structural and morphological characteristics of the coating provide an explanation of the role of each film in the electrochemical behavior in this aggressive medium. Comparing both systems, YSZ displayed greater protective and adhesion values than exhibited for ZrO 2 which can be correlated with the stabilization of the cubic phase

  13. Fabrication and properties of yttria, ceria doped zirconia-aluminia ceramic composites

    International Nuclear Information System (INIS)

    Lyubushkin, R.A.; Ivanov, O.N.; Chuev, V.P.; Buzov, A.A.

    2011-01-01

    At present, zirconia-based ceramics are gaining popularity in dentistry, particularly in fixed prosthodontics. clinically, it is important that ceramic restorations reproduce the translucency and color of natural teeth. Zirconia based ceramics is a high performance material with excellent biocompatibility and mechanical properties, which suggest its suitability for posterior fixed partial dentures. Y 2 O 3 -stabilized tetragonal zirconia polycrystalline (YTZ/Al 2 O 3 ) and CeO 2 -stabilized tetragonal zirconia polycrystalline (CZA) ceramics with high-performance were prepared for dental application by use the wet chemical route, consolidated by cold isostatic pressing, and two-step sintering method. Physical and mechanical properties test results show that the bending strength, fracture toughness, and the density of full sintered ceramics suggest that the material is relatively suitable for dental restoration.

  14. Thermal Conductivity and Erosion Durability of Composite Two-Phase Air Plasma Sprayed Thermal Barrier Coatings

    Science.gov (United States)

    Schmitt, Michael P.; Rai, Amarendra K.; Zhu, Dongming; Dorfman, Mitchell R.; Wolfe, Douglas E.

    2015-01-01

    To enhance efficiency of gas turbines, new thermal barrier coatings (TBCs) must be designed which improve upon the thermal stability limit of 7 wt% yttria stabilized zirconia (7YSZ), approximately 1200 C. This tenant has led to the development of new TBC materials and microstructures capable of improved high temperature performance. This study focused on increasing the erosion durability of cubic zirconia based TBCs, traditionally less durable than the metastable t' zirconia based TBCs. Composite TBC microstructures composed of a low thermal conductivity/high temperature stable cubic Low-k matrix phase and a durable t' Low-k secondary phase were deposited via APS. Monolithic coatings composed of cubic Low-k and t' Low-k were also deposited, in addition to a 7YSZ benchmark. The thermal conductivity and erosion durability were then measured and it was found that both of the Low-k materials have significantly reduced thermal conductivities, with monolithic t' Low-k and cubic Low-k improving upon 7YSZ by approximately 13 and approximately 25%, respectively. The 40 wt% t' Low-k composite (40 wt% t' Low-k - 60 wt% cubic Low-k) showed a approximately 22% reduction in thermal conductivity over 7YSZ, indicating even at high levels, the t' Low-k secondary phase had a minimal impact on thermal in the composite coating. It was observed that a mere 20 wt% t' Low-k phase addition can reduce the erosion of a cubic Low-k matrix phase composite coating by over 37%. Various mixing rules were then investigated to assess this non-linear composite behavior and suggestions were made to further improve erosion durability.

  15. Sintering Characteristics of Multilayered Thermal Barrier Coatings Under Thermal Gradient and Isothermal High Temperature Annealing Conditions

    Science.gov (United States)

    Rai, Amarendra K.; Schmitt, Michael P.; Bhattacharya, Rabi; Zhu, Dongming; Wolfe, Douglas E.

    2014-01-01

    Pyrochlore oxides have most of the relevant attributes for use as next generation thermal barrier coatings such as phase stability, low sintering kinetics and low thermal conductivity. One of the issues with the pyrochlore oxides is their lower toughness and therefore higher erosion rate compared to the current state-of-the-art TBC material, yttria (6 to 8 wt%) stabilized zirconia (YSZ). In this work, sintering characteristics were investigated for novel multilayered coating consisted of alternating layers of pyrochlore oxide viz Gd2Zr2O7 and t' low k (rare earth oxide doped YSZ). Thermal gradient and isothermal high temperature (1316 C) annealing conditions were used to investigate sintering and cracking in these coatings. The results are then compared with that of relevant monolayered coatings and a baseline YSZ coating.

  16. Effects of Heat-treatments on the Mechanical Strength of Coated YSZ: An Experimental Assessment

    DEFF Research Database (Denmark)

    Toftegaard, Helmuth Langmaack; Sørensen, Bent F.; Linderoth, Søren

    2009-01-01

    The mechanical strength of thin, symmetric sandwich specimens consisting of a dense yttria-stabilized zirconia (YSZ) substrate coated with a porous NiO–YSZ layer at both major faces was investigated. Specimens were loaded in uniaxial tension to failure following heat treatments at various...... temperatures. In comparison with the YSZ material, the failure strength of coated specimens was found to increase for heat treatments at 1100°C, but decreased again with further increased heat-treatment temperatures....

  17. Iron on mixed zirconia-titania substrate F-T catalyst

    International Nuclear Information System (INIS)

    Dyer, P.N.; Nordquist, A.F.; Pierantozzi, R.

    1988-01-01

    This patent deals with a Fischer-Tropsch catalyst comprising iron co-deposited with or deposited on particles comprising a mixture of zirconia and titania, preferably formed by co-precipitation of compounds convertible to zirconia and titania, such as zirconium and titanium alkoxide. The invention also comprises the method of making this catalyst and an improved Fischer-Tropsch reaction process in which the catalyst is utilized

  18. Study on the Sensing Coating of the Optical Fibre CO2 Sensor

    Directory of Open Access Journals (Sweden)

    Karol Wysokiński

    2015-12-01

    Full Text Available Optical fibre carbon dioxide (CO2 sensors are reported in this article. The principle of operation of the sensors relies on the absorption of light transmitted through the fibre by a silica gel coating containing active dyes, including methyl red, thymol blue and phenol red. Stability of the sensor has been investigated for the first time for an absorption based CO2 optical fiber sensor. Influence of the silica gel coating thickness on the sensitivity and response time has also been studied. The impact of temperature and humidity on the sensor performance has been examined too. Response times of reported sensors are very short and reach 2–3 s, whereas the sensitivity of the sensor ranges from 3 to 10 for different coating thicknesses. Reported parameters make the sensor suitable for indoor and industrial use.

  19. Thermochemical stability of zirconia-titanium nitride as mixed ionic-electronic composites

    DEFF Research Database (Denmark)

    Silva, P. S. M.; Esposito, V.; Marani, D.

    2018-01-01

    Dense zirconia (8% molar yttria-stabilized ZrO2)-titanium nitride (TiN) composites are fabricated to obtain mixed ionic-electronic conducting ceramic systems with high degree of electronic and thermal conductivity. The composites are consolidated by spark plasma sintering (SPS), starting from pure...... the composites, high electrical conductivity is attained. Samples exhibit metallic behavior, showing an unexpected percolation of TiN in the YSZ matrix for volume fraction ≤ 25 wt% (27 vol%). Chemical degradation and electrical properties of the compounds were monitored under oxidative (air) and inert (Ar...... transport properties of the composite can be tuned by both the relative volume fraction of phases and controlled oxidative treatments. Adjusting such parameters different electric behaviors were observed ranging from predominant electronic conductors, to temperature-independent resistivity...

  20. Thickness dependence of light transmittance, translucency and opalescence of a ceria-stabilized zirconia/alumina nanocomposite for dental applications.

    Science.gov (United States)

    Shiraishi, Takanobu; Watanabe, Ikuya

    2016-05-01

    This study was conducted to investigate thickness dependence of light transmittance, translucency and opalescence of a commercially available fully-sintered ceria-stabilized zirconia/alumina nanocomposite for dental all-ceramic restorations. Three disk samples of 16 mm in diameter and thickness ranging from 0.2 to 0.6 mm with 0.1 mm increment each were cut from a fully-sintered rod-shaped Ce-TZP/alumina nanocomposite (NANOZR, Panasonic Healthcare, Japan) and polished flat by using diamond slurry. Spectral light transmittance data under the CIE standard illuminant D65 were recorded at 10nm intervals from 360 to 740 nm using a computer-controlled spectrophotometer. Average transmittance, translucency and opalescence parameters were determined as a function of sample thickness. Optical properties of a fully-sintered yttria-stabilized tetragonal zirconia polycrystals (Cercon(®) base, DeguDent GmbH, Germany) were also investigated as a reference. Two-way ANOVA was performed to determine the significant differences in various optical parameters among types of ceramic and thicknesses at α=0.05. Results of the two-way ANOVA showed that the average transmittance, translucency and opalescence parameters of both ceramic materials were significantly influenced by the type of ceramic and thickness (popalescence parameters exceeding 20 CIE units when the sample thickness was nearly 0.3 mm. The prominent characteristics of high opalescence and low transmittance of light in the NANOZR was considered to be caused by its specific very fine interpenetrated intragranular microstructure and by a large difference of refractive indices of Ce-TZP and alumina components. High opalescence and low transmittance of light of the ceria-stabilized zirconia/alumina nanocomposite (NANOZR) are attractive properties for use as a substructure in fabricating porcelain-veneering-type esthetic all-ceramic restorations. Copyright © 2016 Academy of Dental Materials. Published by Elsevier Ltd. All

  1. Tetragonal BiFeO{sub 3} on yttria-stabilized zirconia

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Heng-Jui [Department of Materials Science Engineering, National Chiao Tung University, Hsinchu 30010, Taiwan (China); Department of Physics, National Taiwan Normal University, Taipei 11677, Taiwan (China); Du, Yu-Hao [Department of Materials Science Engineering, National Chiao Tung University, Hsinchu 30010, Taiwan (China); Gao, Peng; Ikuhara, Yuichi [Institute of Engineering Innovation, The University of Tokyo, Tokyo 113-8656 (Japan); Huang, Yen-Chin; Chen, Yi-Chun [Department of Physics, National Cheng Kung University, Tainan 70101, Taiwan (China); Chen, Hsiao-Wen; Liu, Hsiang-Lin [Department of Physics, National Taiwan Normal University, Taipei 11677, Taiwan (China); He, Qing [Department of Physics, Durham University, Durham DH1 3LE (United Kingdom); Chu, Ying-Hao, E-mail: yhc@nctu.edu.tw [Department of Materials Science Engineering, National Chiao Tung University, Hsinchu 30010, Taiwan (China); Institute of Physics, Academia Sinica, Taipei 11529, Taiwan (China)

    2015-11-01

    High structural susceptibility of multiferroic BiFeO{sub 3} (BFO) makes it a potential replacement of current Pb-based piezoelectrics. In this study, a tetragonal phase is identified based on a combination of x-ray diffraction, scanning transmission electronic microscopy, x-ray absorption spectroscopy, and Raman spectroscopy when BFO is grown on yttria-stabilized zirconia (YSZ) substrates. To distinguish the discrepancy between this tetragonal phase and common cases of monoclinic BFO, piezoelectric force microscopy images and optical property are also performed. It shows a lower electrostatic energy of ferroelectric domains and a large reduction of band gap for BFO grown on YSZ substrate comparing to the well-known one grown on LaAlO{sub 3} substrate. Our findings in this work can provide more insights to understand the structural diversity of multiferroic BFO system for further applications.

  2. Comparison between PIII superficial treatment and ceramic coating in creep test of Ti-6Al-4V alloy

    International Nuclear Information System (INIS)

    Reis, D.A.P.; Moura Neto, C.; Silva, M.M.; Ueda, M.; Oliveira, V.S.; Couto, A.A.

    2009-01-01

    The objective of this work was evaluating the creep resistance of the Ti-6Al-4V alloy with superficial treatment of PIII superficial treatment and ceramic coating in creep test of Ti-6Al-4V alloy. It was used Ti-6Al-4V alloy as cylindrical bars under forged and annealing of 190 deg C by 6 hours condition and cooled by air. The Ti-6Al-4V alloy after the superficial treatment of PIII and ceramic coating was submitted to creep tests at 600°C and 250 and 319 MPa under constant load mode. In the PIII treatment the samples was put in a vacuum reactor (76 x 10 -3 Pa) and implanted by nitrogen ions in time intervals between 15 and 120 minutes. Yttria (8 wt.%) stabilized zirconia (YSZ) with a CoNiCrAlY bond coat was atmospherically plasma sprayed on Ti-6Al-4V substrates by Sulzer Metco Type 9 MB. The obtained results suggest the ceramic coating on Ti-6Al-4V alloy improved its creep resistance. (author)

  3. Studies on the production of zirconia from Indian zircon - Part I : CaCo/sub 3/-ZrSiO/sub 4/ system

    Energy Technology Data Exchange (ETDEWEB)

    Reddy, S R; Mandal, G [Indian Inst. of Tech., Bombay. Dept. of Chemical Engineering

    1974-09-01

    With a view to developing a process for the manufacture of zirconia from Indian zircon CaCO/sub 3/ and ZrSiO/sub 4/ were used in different molar ratios and fires between 1100-1450/sup 0/C for varied lengths of time. The optimum conditions for the production of zirconia were suggested and the probable course of reactions was investigated with the help of X-ray, microscopic and chemical analysis.

  4. Corrosion characteristics of the Sm2(Fe0.9Co0.1)17N2.9 magnets stabilized by zinc-coating

    International Nuclear Information System (INIS)

    Arlot, R.; Machida, K.; Adachi, G.; Rango, P. de; Fruchart, D.

    1998-01-01

    The effect of powder particle size and of zinc coatings ( 2 (Fe 0.9 Co 0.1 ) 17 N 2.9 magnets has been investigated and compared to those obtained for Sm 2 Fe 17 N 3 and Nd 2 Fe 14 B magnets. Potentiokinetic polarisation behaviour in 0.5 N H 2 SO 4 and in Ringer's solution was studied. It was found that in 0.5 N H 2 SO 4 solution, the corrosion resistance is very weak, whereas in Ringer's solution, Zn coating and epoxy embedding provided a very efficient protection to the magnet. This result is quite unexpected as regarding the very weak amount of Zn (0.73 wt%) and epoxy (2.5-5 wt%) used to stabilize those very reactive ground powders which easily burn in air. Also, we characterized the magnetic properties of severely corroded magnets. (orig.)

  5. Gel combustion synthesis of yttria stabilized zirconia

    International Nuclear Information System (INIS)

    Vijay, Soja K.; Chandramouli, V.; Anthonysamy, S.

    2013-01-01

    Nano - crystalline 8 mol% yttria stabilized zirconia (YSZ) powders were synthesized by gel combustion technique employing both microwave heating as well as conventional heating method. Three different fuels - citric acid, urea and glycine were used for the synthesis with fuel to oxidant ratio as 1:1. The effect of fuel on the crystal structure, particle size, specific surface area, morphology and sintering density was studied. X-ray powder diffraction (XRD), BET gas adsorption technique, dynamic light scattering, transmission and scanning electron microscopy (TEM and SEM) and micro-Raman spectroscopy were used to characterize the powders. The results obtained for powders obtained using both methods - microwave assisted and hotplate - were compared. The specific surface area of powders in all cases are comparable except in the case of urea as fuel where microwave assisted synthesis yielded powders with lower surface area. The particle size distribution of all samples obtained using microwave method was unimodal, whereas the particle size distribution of samples prepared using hot plate method using urea fuel showed bimodal distribution. The compacts obtained using powders with citric acid and glycine as fuel showed more than 94% theoretical density, whereas the samples obtained using urea showed density below 90% of theoretical density. (author)

  6. Modern trends in engineering ceramics: review of transformation toughening in zirconia based ceramics

    International Nuclear Information System (INIS)

    Khan, A.A.

    1998-01-01

    The investigation of zirconia has continued to attract the interest of ever increasing number of scientists and solid evidence of commercial applications for the engineering ceramic is now available. To use zirconia to its full potential, the properties of the oxide have been modified extensively by the addition of cubic stabilizing oxides. These can be added in amounts sufficient to form a partially stabilized zirconia (PSZ) or to form a fully stabilized zirconia, which has a cubic structure at room temperature. The addition of varying amounts of cubic oxides, particularly MgO, CaO, Y sub 2 O sub 3, has allowed the development of novel and innovative ceramic materials. In this article an overview of the recent advances in zirconia based engineering materials is presented. It is shown that intelligent control of the composition and microstructure can lead the the production of extremely though ceramic materials, a property which is generally thought to be the major weak point of ceramics vis a vis other class of materials. (author)

  7. Hybrid micro/nano-topography of a TiO2 nanotube-coated commercial zirconia femoral knee implant promotes bone cell adhesion in vitro.

    Science.gov (United States)

    Frandsen, Christine J; Noh, Kunbae; Brammer, Karla S; Johnston, Gary; Jin, Sungho

    2013-07-01

    Various approaches have been studied to engineer the implant surface to enhance bone in-growth properties, particularly using micro- and nano-topography. In this study, the behavior of osteoblast (bone) cells was analyzed in response to a titanium oxide (TiO2) nanotube-coated commercial zirconia femoral knee implant consisting of a combined surface structure of a micro-roughened surface with the nanotube coating. The osteoblast cells demonstrated high degrees of adhesion and integration into the surface of the nanotube-coated implant material, indicating preferential cell behavior on this surface when compared to the bare implant. The results of this brief study provide sufficient evidence to encourage future studies. The development of such hierarchical micro- and nano-topographical features, as demonstrated in this work, can provide insightful designs for advanced bone-inducing material coatings on ceramic orthopedic implant surfaces. Copyright © 2013 Elsevier B.V. All rights reserved.

  8. Thermocyclic behaviour of microstructurally modified EB-PVD thermal barrier coatings

    International Nuclear Information System (INIS)

    Schulz, U.; Fritscher, K.; Raetzer-Scheibe, H.-J.; Kaysser, W.A.; Peters, M.

    1997-01-01

    This paper focuses on the combined effects of substrate temperature and rotation during electron-beam physical vapor deposition (EB-PVD) on the columnar microstructure of yttria partially stabilized zirconia (YPSZ) thermal barrier coatings. Diameter and degree of ordering of the columns and the density of the coatings are sensitive to the processing parameters. Results are discussed in the frame of common structural zone models for PVD processes. The models are extended to consider the rotational effect. EB-PVD YPSZ TBCs of different column diameters were deposited on top of an EB-PVD NiCoCrAlY bondcoat on IN 100 superalloy test bars. The performance of the TBCs was investigated in a cyclic oxidation furnace test rig between 1100 C and 130 C and in a burner rig under hot gas corrosion conditions at a maximum temperature of 900 C. Results showed a correlation between cyclic lifetime and the various microstructures of the TBCs. Samples having a non-regular arrangement of columns performed best in both tests. (orig.)

  9. Study on nano-structured hydroxyapatite/zirconia stabilized yttria on healing of articular cartilage defect in rabbit

    Directory of Open Access Journals (Sweden)

    Amir Sotoudeh

    2013-05-01

    Full Text Available PURPOSE: Articular Cartilage has limited potential for self-repair and tissue engineering approaches attempt to repair articular cartilage by scaffolds. We hypothesized that the combined hydroxyapatite and zirconia stabilized yttria would enhance the quality of cartilage healing. METHODS: In ten New Zealand white rabbits bilateral full-thickness osteochondral defect, 4 mm in diameter and 3 mm depth, was created on the articular cartilage of the patellar groove of the distal femur. In group I the scaffold was implanted into the right stifle and the same defect was created in the left stifle without any transplant (group II. Specimens were harvested at 12 weeks after implantation, examined histologically for morphologic features, and stained immunohistochemically for type-II collagen. RESULTS: In group I the defect was filled with a white translucent cartilage tissue In contrast, the defects in the group II remained almost empty. In the group I, the defects were mostly filled with hyaline-like cartilage evidenced but defects in group II were filled with fibrous tissue with surface irregularities. Positive immunohistochemical staining of type-II collagen was observed in group I and it was absent in the control group. CONCLUSION: The hydroxyapatite/yttria stabilized zirconia scaffold would be an effective scaffold for cartilage tissue engineering.

  10. Synthesis and crystallization behavior of 3 mol% yttria stabilized tetragonal zirconia polycrystals (3Y-TZP) nanosized powders prepared using a simple co-precipitation process

    Energy Technology Data Exchange (ETDEWEB)

    Hsu, Yu-Wei [Graduate Institute of Applied Science, National Kaohsiung University of Applied Sciences, 415 Chien-Kung Road, Kaohsiung 80782, Taiwan (China); Yang, Ko-Ho, E-mail: yangkoho@cc.kuas.edu.tw [Graduate Institute of Applied Science, National Kaohsiung University of Applied Sciences, 415 Chien-Kung Road, Kaohsiung 80782, Taiwan (China); Department of Mold and Die Engineering, National Kaohsiung University of Applied Sciences, 415 Chien-Kung Road, Kaohsiung 80782, Taiwan (China); Chang, Kuo-Ming [Department of Mechanical Engineering, National Kaohsiung University of Applied Sciences, 415 Chien-Kung Road, Kaohsiung 80782, Taiwan (China); Dental Materials Research Center, National Kaohsiung University of Applied Sciences, 415 Chien-Kung Road, Kaohsiung 80782, Taiwan (China); Yeh, Sung-Wei [Metal Industries Research and Development Centre, 1001 Kaohsiung Highway, Kaohsiung 811, Taiwan (China); Wang, Moo-Chin, E-mail: mcwang@kmu.edu.tw [Department of Fragrance and Cosmetics Science, Kaohsiung Medical University, 100, Shihchuan 1st Road, Kaohsiung 80728, Taiwan (China)

    2011-06-16

    Highlights: > The thermal behavior of 3Y-TZP precursor powders had been investigated. > The crystallization behavior of 3Y-TZP nanopowders had been investigated. > The activation energy for crystallization of tetragonal ZrO{sub 2} was obtained. > The growth morphology parameter n is approximated as 2.0. > The crystallites show a plate-like morphology. - Abstract: The synthesis and crystallization behavior of 3 mol% yttria stabilized tetragonal zirconia polycrystals (3Y-TZP) nanopowders prepared using a simple co-precipitation process at 348 K and pH = 7 were investigated using differential scanning calorimetry/thermogravimetry (DSC/TG), an X-ray diffractometer (XRD), the Raman spectra, transmission electron microscopy (TEM), selected area electron diffraction (SAED), and an energy dispersive spectrometer (EDS). The activation energy of tetragonal ZrO{sub 2} crystallization from 3Y-TZP freeze-dried precursor powders using a non-isothermal method, namely, 169.2 {+-} 21.9 kJ mol{sup -1}, was obtained. The growth morphology parameter n was approximated as 2.0, which indicated that it had a plate-like morphology. The XRD, Raman spectra, and SAED patterns showed that the phase of the tetragonal ZrO{sub 2} was maintained at 1273 K. The crystallite size of 3Y-TZP freeze-dried precursor powders calcined at 1273 K for 5 min was 21.3 nm.

  11. Synthesis and crystallization behavior of 3 mol% yttria stabilized tetragonal zirconia polycrystals (3Y-TZP) nanosized powders prepared using a simple co-precipitation process

    International Nuclear Information System (INIS)

    Hsu, Yu-Wei; Yang, Ko-Ho; Chang, Kuo-Ming; Yeh, Sung-Wei; Wang, Moo-Chin

    2011-01-01

    Highlights: → The thermal behavior of 3Y-TZP precursor powders had been investigated. → The crystallization behavior of 3Y-TZP nanopowders had been investigated. → The activation energy for crystallization of tetragonal ZrO 2 was obtained. → The growth morphology parameter n is approximated as 2.0. → The crystallites show a plate-like morphology. - Abstract: The synthesis and crystallization behavior of 3 mol% yttria stabilized tetragonal zirconia polycrystals (3Y-TZP) nanopowders prepared using a simple co-precipitation process at 348 K and pH = 7 were investigated using differential scanning calorimetry/thermogravimetry (DSC/TG), an X-ray diffractometer (XRD), the Raman spectra, transmission electron microscopy (TEM), selected area electron diffraction (SAED), and an energy dispersive spectrometer (EDS). The activation energy of tetragonal ZrO 2 crystallization from 3Y-TZP freeze-dried precursor powders using a non-isothermal method, namely, 169.2 ± 21.9 kJ mol -1 , was obtained. The growth morphology parameter n was approximated as 2.0, which indicated that it had a plate-like morphology. The XRD, Raman spectra, and SAED patterns showed that the phase of the tetragonal ZrO 2 was maintained at 1273 K. The crystallite size of 3Y-TZP freeze-dried precursor powders calcined at 1273 K for 5 min was 21.3 nm.

  12. Li3PO4 surface coating on Ni-rich LiNi0.6Co0.2Mn0.2O2 by a citric acid assisted sol-gel method: Improved thermal stability and high-voltage performance

    Science.gov (United States)

    Lee, Suk-Woo; Kim, Myeong-Seong; Jeong, Jun Hui; Kim, Dong-Hyun; Chung, Kyung Yoon; Roh, Kwang Chul; Kim, Kwang-Bum

    2017-08-01

    A surface coating of Li3PO4 was applied to a Ni-rich LiNi0.6Co0.2Mn0.2O2 (NCM) material to improve its thermal stability and electrochemical properties via a citric acid assisted sol-gel method. The addition of citric acid effectively suppressed the instant formation of Li3PO4 in solution, resulting in successful coating of the NCM surface. The improved thermal stability of NCM after Li3PO4 surface coating was demonstrated by differential scanning calorimetry (DSC) analysis and in situ time-resolved X-ray diffraction (TR-XRD). In particular, the TR-XRD results showed that the improved thermal stability after Li3PO4 surface coating originates from suppression of the phase transition of charged NCM at high temperatures. Furthermore, the charge-discharge tests demonstrated that Li3PO4-coated LiNi0.6Co0.2Mn0.2O2 (LP-NCM) has excellent electrochemical properties. LP-NCM exhibited a specific capacity of 192.7 mAh g-1, a capacity retention of 44.1% at 10 C, and a capacity retention of 79.7% after 100 cycles at a high cut-off voltage of 4.7 V; these values represent remarkably improved electrochemical properties compared with those of bare NCM. These improved thermal and electrochemical properties were mainly attributed to the improvement of the structural stability of the material and the suppression of the interface reaction between the cathode and the electrolyte owing to the Li3PO4 coating.

  13. Influence of potassium on the competition between methane and ethane in steam reforming over Pt supported on yttrium-stabilized zirconia.

    NARCIS (Netherlands)

    Graf, P.O.; Mojet, Barbara; Lefferts, Leonardus

    2008-01-01

    effect of addition of potassium to Pt supported on yttrium-stabilized zirconia (PtYSZ) catalyst for steam reforming of methane, ethane and methane/ethane mixtures was explored. Addition of potassium has a positive effect on preferential steam reforming of methane in mixtures of methane and ethane

  14. On the interfacial degradation mechanisms of thermal barrier coating systems: Effects of bond coat composition

    Energy Technology Data Exchange (ETDEWEB)

    Wu, R.T., E-mail: WU.Rudder@nims.go.jp [International Center for Young Scientists, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba City, Ibaraki (Japan); Wang, X.; Atkinson, A. [Department of Materials, Imperial College London, Prince Consort Road, London SW7 2BP (United Kingdom)

    2010-10-15

    Thermal barrier coating (TBC) systems based on an electron beam physical vapour deposited, yttria-stabilized zirconia (YSZ) top coat and a substrate material of CMSX-4 superalloy were identically prepared to systematically study the behaviour of different bond coats. The three bond coat systems investigated included two {beta}-structured Pt-Al types and a {gamma}-{gamma}' type produced by Pt diffusion without aluminizing. Progressive evolution of stress in the thermally grown aluminium oxide (TGO) upon thermal cycling, and its relief by plastic deformation and fracture, were studied using luminescence spectroscopy. The TBCs with the LT Pt-Al bond coat failed by a rumpling mechanism that generated isolated cracks at the interface between the TGO and the YSZ. This reduced adhesion at this interface and the TBC delaminated when it could no longer resist the release of the stored elastic energy of the YSZ, which stiffened with time due to sintering. In contrast, the TBCs with Pt diffusion bond coats did not rumple, and the adhesion of interfaces in the coating did not obviously degrade. It is shown that the different failure mechanisms are strongly associated with differences in the high-temperature mechanical properties of the bond coats.

  15. Graphene nanosheet-induced toughening of yttria-stabilized zirconia

    Energy Technology Data Exchange (ETDEWEB)

    Su, Jianan; Chen, Yao; Huang, Qiqi [Soochow University, School of Mechanical and Electric Engineering, Collaborative Innovation Center of Suzhou Nano Science and Technology, Suzhou (China)

    2017-01-15

    Graphene nanosheet (GNS)-reinforced yttria-stabilized tetragonal zirconia polycrystals (TZP) were synthesized using spark plasma sintering (SPS), and the influences of the added GNSs on microstructure evolution and the microscopic mechanical properties of the sintered composites were investigated. Raman spectroscopy and microstructure observation corroborated that these added GNSs, which can survive the harsh SPS processing condition, homogeneously distribute in the matrix of all composites to hinder significantly the grain growth. In comparison with the monolithic TZP, the indentation fracture toughness of a GNS/TZP composite reaches maximum value and increases by up to ∝36% (from ∝4.1 to ∝5.6 MPa m{sup 0.5}) even at 0.5% weight fraction, GNS pullout, crack bridging, crack deflection, and crack branching are responsible for the increased fracture toughness. The computed energy dissipation by GNS pullout decreases with increasing the number of graphene layers due to weak bonding between them, and therefore, graphene agglomeration would impair toughening effect. Moreover, scratch studies suggest that GNS/TZP composites exhibit improved scratch resistance due to the fact that GNSs are promising reinforcing and lubricating nanofillers in ceramic composites. (orig.)

  16. Sulfation of ceria-zirconia model automotive emissions control catalysts

    Science.gov (United States)

    Nelson, Alan Edwin

    Cerium-zirconium mixed metal oxides are used in automotive emissions control catalysts to regulate the partial pressure of oxygen near the catalyst surface. The near surface oxygen partial pressure is regulated through transfer of atomic oxygen from the ceria-zirconia solid matrix to the platinum group metals to form metal oxides capable of oxidizing carbon monoxide and unburned hydrocarbons. Although the addition of zirconium in the cubic lattice of ceria increases the oxygen storage capacity and thermal stability of the ceria matrix, the cerium-zirconium oxide system remains particularly susceptible to deactivation from sulfur compounds. While the overall effect of sulfur on these systems is understood (partially irreversible deactivation), the fundamental and molecular interaction of sulfur with ceria-zirconia remains a challenging problem. Ceria-zirconia metal oxide solid solutions have been prepared through co-precipitation with nitrate precursors. The prepared powders were calcined and subsequently formed into planer wafers and characterized for chemical and physical attributes. The prepared samples were subsequently exposed to a sulfur dioxide based environment and characterized with spectroscopic techniques to characterize the extent of sulfation and the nature of surface sulfur species. The extent of sulfation of the model ceria-zirconia systems was characterized with Auger electron spectroscopy (AES) prior to and after treatment in a microreactor. Strong dependencies were observed between the atomic ratio of ceria to zirconia and the extent of sulfation. In addition, the partial pressure of sulfur dioxide during treatments also correlated to the extent of sulfation, while temperature only slightly effected the extent of sulfation. The AES data suggests the gas phase sulfur dioxide preferentially chemisorbs on surface ceria atoms and the extent of sulfation is heavily dependent on sulfur dioxide concentrations and only slightly dependent on catalyst

  17. Enhanced cycling stability of microsized LiCoO2 cathode by Li4Ti5O12 coating for lithium ion battery

    International Nuclear Information System (INIS)

    Yi, Ting-Feng; Shu, J.; Yue, Cai-Bo; Zhu, Xiao-Dong; Zhou, An-Na; Zhu, Yan-Rong; Zhu, Rong-Sun

    2010-01-01

    The effect of Li 4 Ti 5 O 12 (LTO) coating amount on the electrochemical cycling behavior of the LiCoO 2 cathode was investigated at the high upper voltage limit of 4.5 V. Li 4 Ti 5 O 12 (≤5 wt.%) is not incorporated into the host structure and leads to formation of uniform coating. The cycling performance of LiCoO 2 cathode is related with the amount of Li 4 Ti 5 O 12 coating. The initial capacity of the LTO-coated LiCoO 2 decreased with increasing Li 4 Ti 5 O 12 coating amount but showed enhanced cycling properties, compared to those of pristine material. The 3 wt.% LTO-coated LiCoO 2 has the best electrochemical performance, showing capacity retention of 97.3% between 2.5 V and 4.3 V and 85.1% between 2.5 V and 4.5 V after 40 cycles. The coulomb efficiency shows that the surface coating of Li 4 Ti 5 O 12 is beneficial to the reversible intercalation/de-intercalation of Li + . LTO-coated LiCoO 2 provides good prospects for practical application of lithium secondary batteries free from safety issues.

  18. Influence of diesel engine combustion on the rupture strength of partially stabilized zirconia

    International Nuclear Information System (INIS)

    Brinkman, C.R.; Begun, G.M.; Cavin, O.B.; Foster, B.E.; Graves, R.L.; Kahl, W.K.; Liu, K.C.; Simpson, W.A.

    1989-01-01

    Results are reported for tests on partially stabilized zirconia (PSZ-TS and MS grade) bars exposed in the combustion chambers of two operating single-cylinder 0.825-L diesel engines. Specifics of test conditions and procedures are presented. Subsequent to exposure, the bars were subjected to four-point bending and the rupture strengths determined. The TS grade showed a decrease in average strength of 32%, while the strength of the MS grade decreased by about 9% in comparison to average behavior of unaged material. Results of X-ray diffraction analysis, Raman spectroscopy, isothermal aging studies, and ceramographic characterization are given to define reasons for material degradation

  19. Load rate dependence of the mechanical properties of thermal barrier coating systems

    Energy Technology Data Exchange (ETDEWEB)

    Zotov, Nikolay; Eggeler, Gunther [Institut fuer Werkstoffe, Ruhr Universitaet Bochum, 44780 Bochum (Germany); Bartsch, Marion [Institut fuer Werkstoff-Forschung, DLR Koeln, 51147 Koeln (Germany)

    2009-07-01

    Thermal barrier coatings (TBC), composed of yttrium-stabilized zirconia (YSZ) ceramic top coat (TC) and intermetallic NiCoCrAlY bond coat (BC) are commonly used as protective coatings of Ni-based high temperature gas engine components. Nanoindentation techniques are increasingly applied for determining the TBC mechanical properties on a nanometre scale. However, little is known about the load-rate dependence of the mechanical properties, which is important for better understanding of cyclic thermal fatigue experiments. Nanoindentations with different load rates omega were performed on polished cross-sections of TBC, deposited by EB-PVD on IN625 substrates (S), using a XP Nanoindenter (MTS) equipped with Berkovich diamond tip. The Young's modulus (E) of the TC is independent of omega, while E for the BC and the S decreases with omega. The hardness (H) of the TC and the BC increases, while H for the S decreases with omega. From the dependence of H on omega, creep power-law exponents c = 0.24(11) and c = 0.023(6) for the TC and the BC were determined. For all TBC components, a decrease with omega of the power-law exponents n and m, describing the loading and unloading nanoindentation curves, is observed.

  20. Protection of zirconium and its alloys by metallic coatings

    International Nuclear Information System (INIS)

    Loriers, H.; Lafon, A.; Darras, R.; Baque, P.

    1968-01-01

    At 600 deg. C in an atmosphere of carbon dioxide, zirconium and its alloys undergo corrosion which presents two aspects simultaneously: - formation of a surface layer of zirconia, - dissolution of oxygen in the alloy sub-layer leading to brittleness. The two phenomena greatly restrict the possibilities of using zirconium alloys as a canning material for fuel elements in CO 2 cooled nuclear reactors. An attempt has thus been made to limit, and perhaps to suppress, the corrosion effects in zirconium under these conditions by protecting it with metallic coatings. A first attempt to obtain a protection using copper-based coatings did not produce the result hoped for. Aluminium coatings produced by vacuum evaporation, followed by a consolidating thermal treatment make it possible to prevent the formation of the zirconia layer, but they do not eliminate the hardening effect produced by oxygen diffusion. On the other hand, electrolytically produced chromium deposits whose adherence is improved by a thermal vacuum treatment, counteract both these phenomena simultaneously. A similar result has been obtained with coatings of molybdenum produced by the technique of high-frequency inductive plasma sputtering. The particular effectiveness of the last two types of coatings is due to their structures characterized by the existence of an adherent film of chromium or molybdenum in the free state. (authors) [fr

  1. Analysis and experimental investigation of ceramic powder coating on aluminium piston

    Science.gov (United States)

    Pal, S.; Deore, A.; Choudhary, A.; Madhwani, V.; Vijapuri, D.

    2017-11-01

    Energy conservation and efficiency have always been the quest of engineers concerned with internal combustion engines. The diesel engine generally offers better fuel economy than its counterpart petrol engine. Even the diesel engine rejects about two thirds of the heat energy of the fuel, one-third to the coolant, and one third to the exhaust, leaving only about one-third as useful power output. Theoretically if the heat rejected could be reduced, then the thermal efficiency would be improved, at least up to the limit set by the second law of thermodynamics. Low Heat Rejection engines aim to do this by reducing the heat lost to the coolant. Thermal Barrier Coatings (TBCs) in diesel engines lead to advantages including higher power density, fuel efficiency, and multifuel capacity due to higher combustion chamber temperature. Using TBC can increase engine power by 8%, decrease the specific fuel consumption by 15-20% and increase the exhaust gas temperature by 200K. Although several systems have been used as TBC for different purposes, yttria stabilized zirconia with 7-8 wt.% yttria has received the most attention. Several factors playing important role in TBC life include thermal conductivity, thermo chemical stability at the service temperature, high thermo mechanical stability to the maximum service temperature and thermal expansion coefficient (TEC). This work mainly concentrates on the behaviour of three TBC powders under the same diesel engine conditions. This work finds out the best powder among yttria, alumina and zirconia to be used as a piston coating material i.e., the one resulting in lowest heat flux and low side skirt and bottom temperature has been chosen for the coating purpose. This work then analyses the coated sample for its surface properties such as hardness, roughness, corrosion resistance and microstructural study. This work aims at making it easier for the manufacturers choose the coating material for engine coating purposes and surface

  2. Formation and properties of composite nanostructured PEO-coatings on metals and alloys

    Directory of Open Access Journals (Sweden)

    Mashtalyar Dmitry V.

    2017-01-01

    Full Text Available Results of investigation of the incorporation of zirconia and titanium nitride nanoparticles into the coatings formed on magnesium alloy by plasma electrolytic oxidation are presented. Comprehensive research of electrochemical and mechanical properties of obtained coatings was carried out. It was established that the polarization resistance of the samples with a coating containing zirconia nanoparticles is in two fold higher than for the sample with base PEO-coating. One of the important reasons for improving the protective properties of coatings formed in electrolytes containing nanoparticles consists in enhanced morphological characteristics, in particular, the porosity decrease and increase of thickness and resistivity of porousless sublayer in comparison with base PEO-layer. Incorporation of zirconia and titanium nitride particles into the coating increases the mechanical performances. The coating containing nanoparticles have greater hardness and are more wear resistant in comparison with the coatings formed in the electrolyte without nanoparticle.

  3. The Influence of Process Equipment on the Properties of Suspension Plasma Sprayed Yttria-Stabilized Zirconia Coatings

    Science.gov (United States)

    Marr, Michael; Waldbillig, David; Kesler, Olivera

    2013-03-01

    Suspension plasma-sprayed YSZ coatings were deposited at lab-scale and production-type facilities to investigate the effect of process equipment on coating properties. The target application for these coatings is solid oxide fuel cell (SOFC) electrolytes; hence, dense microstructures with low permeability values were preferred. Both facilities had the same torch but different suspension feeding systems, torch robots, and substrate holders. The lab-scale facility had higher torch-substrate relative speeds compared with the production-type facility. On porous stainless steel substrates, permeabilities and microstructures were comparable for coatings from both facilities, and no segmentation cracks were observed. Coating permeability was further reduced by increasing substrate temperatures during deposition or reducing suspension feed rates. On SOFC cathode substrates, coatings made in the production-type facility had higher permeabilities and more segmentation cracks compared with coatings made in the lab-scale facility. Increased cracking in coatings from the production-type facility was likely caused mainly by its lower torch-substrate relative speed.

  4. Zirconia based ceramic coating on a metal with plasma electrolytic oxidation

    Science.gov (United States)

    Akatsu, T.; Kato, T.; Shinoda, Y.; Wakai, F.

    2011-10-01

    We challenge to fabricate a thermal barrier coating (TBC) made of ZrO2 based ceramics on a Ni based single crystal superalloy with plasma electrolytic oxidation (PEO) by incorporating metal species from electrolyte into the coating. The PEO process is carried out on the superalloy galvanized with aluminium for 15min in Na4O7P4 solution for an oxygen barrier coating (OBC) and is followed by PEO in K2[Zr(CO3)2(OH)2] solution for TBC. We obtained the following results; (1) Monoclinic-, tetragonal-, cubic-ZrO2 crystals were detected in TBC. (2) High porosity with large pores was observed near the interface between OBC and TBC. The fine grain structure with a grain size of about 300nm was typically observed. (3) The adhesion strength between PEO coatings and substrate was evaluated to be 26.8±6.6MPa. At the adhesion strength test, PEO coatings fractured around the interface between OBC and TBC. The effect of coating structure on adhesion strength is explained through the change in spark discharge during PEO process.

  5. Computational image analysis of Suspension Plasma Sprayed YSZ coatings

    Directory of Open Access Journals (Sweden)

    Michalak Monika

    2017-01-01

    Full Text Available The paper presents the computational studies of microstructure- and topography- related features of suspension plasma sprayed (SPS coatings of yttria-stabilized zirconia (YSZ. The study mainly covers the porosity assessment, provided by ImageJ software analysis. The influence of boundary conditions, defined by: (i circularity and (ii size limits, on the computed values of porosity is also investigated. Additionally, the digital topography evaluation is performed: confocal laser scanning microscope (CLSM and scanning electron microscope (SEM operating in Shape from Shading (SFS mode measure surface roughness of deposited coatings. Computed values of porosity and roughness are referred to the variables of the spraying process, which influence the morphology of coatings and determines the possible fields of their applications.

  6. Novel Cranial Implants of Yttria-Stabilized Zirconia as Acoustic Windows for Ultrasonic Brain Therapy.

    Science.gov (United States)

    Gutierrez, Mario I; Penilla, Elias H; Leija, Lorenzo; Vera, Arturo; Garay, Javier E; Aguilar, Guillermo

    2017-11-01

    Therapeutic ultrasound can induce changes in tissues by means of thermal and nonthermal effects. It is proposed for treatment of some brain pathologies such as Alzheimer's, Parkinson's, Huntington's diseases, and cancer. However, cranium highly absorbs ultrasound reducing transmission efficiency. There are clinical applications of transcranial focused ultrasound and implantable ultrasound transducers proposed to address this problem. In this paper, biocompatible materials are proposed for replacing part of the cranium (cranial implants) based on low porosity polycrystalline 8 mol% yttria-stabilized-zirconia (8YSZ) ceramics as acoustic windows for brain therapy. In order to assess the viability of 8YSZ implants to effectively transmit ultrasound, various 8YSZ ceramics with different porosity are tested; their acoustic properties are measured; and the results are validated using finite element models simulating wave propagation to brain tissue through 8YSZ windows. The ultrasound attenuation is found to be linearly dependent on ceramics' porosity. Results for the nearly pore-free case indicate that 8YSZ is highly effective in transmitting ultrasound, with overall maximum transmission efficiency of ≈81%, compared to near total absorption of cranial bone. These results suggest that 8YSZ polycrystals could be suitable acoustic windows for ultrasound brain therapy at 1 MHz. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  7. Zirconia powders production by precipitation: state-of-art review; Producao de pos de zirconia por precipitacao - revisao do estado da arte

    Energy Technology Data Exchange (ETDEWEB)

    Oliveira, Ana Paula Almeida de; Torem, Mauricio Leonardo [Pontificia Univ. Catolica do Rio de Janeiro, RJ (Brazil). Dept. de Ciencia dos Materiais e Metalurgia

    1994-12-31

    The important role played by zirconia in advanced ceramics can be attributed to its excellent wear and corrosion resistance and refractory character. The polymorphic nature of zirconia made the controlled addition of stabilizing oxides or the constraining effect of a dense ceramics matrix necessary to maintain high parameters had a significant influence on powder properties and on compacted powder behaviour in sintering. Particle shape and size, purity and crystalline structure were specially influenced by precipitation parameters. Therefore, this work presented a review of the state of the art in zirconia powder production and in the recent research on precipitation of that powder. (author) 15 refs., 5 figs., 2 tabs.

  8. Zirconia toughened ceramics for heat engine applications

    International Nuclear Information System (INIS)

    Rossi, G.A.; Blum, J.B.; Manwiller, K.E.; Knapp, C.E.

    1986-01-01

    Three classes of zirconia toughened ceramics (ZTC) were studied, i.e. Mg-PSZ (MgO-partially stabilized zirconia), Y-TZP (Y/sub 2/O/sub 3/-tetragonal zirconia polycrystals) and ZTA (zirconia toughened alumina). The main objective was to improve the high temperature strength and toughness, which are not satisfactory in the ''state of the art'' ZTC materials. Powders prepared by melting/rapid solidification and by chemical routes were used. The green parts were made by both dry and wet shape forming methods. Fine grained Mg-PSZ ceramics with unique microstructures were produced using the rapidly solidified powders. The Y-TZP materials were improved mainly through microstructure control and by addition of alpha alumina as a dispersed phase. Preliminary results on ZTA ceramics made with the rapidly solidified powders were also obtained. It is concluded that the Al/sub 2/O/sub 3//Y-TZP composites offer a good chance of meeting the program objectives

  9. Chiral separation on sulfonated cellulose tris(3,5-dimethylphenyl carbamate)-coated zirconia monolith by capillary electro chromatography

    International Nuclear Information System (INIS)

    Lee, Jeongmi; Park, Jung Hag; Jang, Myung Duk

    2012-01-01

    Sulfonated cellulose tris(3,5-dimethylphenyl carbamate) (SCDMPC)-coated zirconia monolith (ZM) was used as the chiral stationary phase in capillary electro chromatography for separation of enantiomers of ten chiral compounds in acetonitrile (ACN)-phosphate buffer mixtures as the eluent. Influences of the ACN content, buffer concentration and pH on chiral separation have been investigated. Separation data on SCDMPC-ZM have been compared with those on CDMPC-ZM. Resolution factors were better on SCDMPC-ZM than CDMPC-ZM while retention factors were in general shorter on the former than the latter. Best chiral resolutions on SCDMPC-ZM were obtained with the eluent of 50% ACN containing 50 mM phosphate at pH around 4

  10. Studies on zirconia-mullite ceramic

    International Nuclear Information System (INIS)

    Virkar, Alka N.

    2014-01-01

    Zirconia Toughened Alumina (ZTA) ceramics with much improved Fracture Toughness and Strength have been used as a front material to fabricate composite Armour-Applications, Al 2 O 3 has very different fluxing ability with silica by sufficiently lowering the melting point. Addition of small amount of Fe 2 O 3 , TiO 2 , in an Al 2 O 3 -SiO 2 mixture enhances needle shaped Mullite crystal growth and also assist Liquid phase Sintering. In the present investigation, Zircon was used as a source of ZrO 2 and SiO 2 . Zircon (ZrSiO 4 ) has a low coefficient of Thermal Expansion and good Thermal Shock Resistance. Densification in terms of Relative Density and App. Porosity, Tetragonal ZrO 2 , phases, Thermal Expansion Coefficient, Hardness etc. were studied on Zirconia-Mullite system with and without additives. Z-M system with Y 2 O 3 additives show improved properties owing to the partial stabilization of Zirconia phase (PSZ). (author)

  11. Effect of boron oxide on the cubic-to-monoclinic phase transition in yttria-stabilized zirconia

    International Nuclear Information System (INIS)

    Florio, D.Z. de; Muccillo, R.

    2004-01-01

    Specimens of yttria fully stabilized zirconia with different amounts of boron oxide have been studied by X-ray diffraction at room temperature and at higher temperatures up to 1250 deg. C. A boron oxide-assisted cubic-to-monoclinic phase transformation was determined in the temperature range 800-1250 deg. C. In situ high temperature X-ray diffraction experiments gave evidences of the dependence of the phase transformation on the heating rate. The possibility of tuning the cubic-monoclinic phase ratio by suitable addition of boron oxide before pressing and sintering is proposed

  12. Zirconia powders production by precipitation: state-of-art review

    International Nuclear Information System (INIS)

    Oliveira, Ana Paula Almeida de; Torem, Mauricio Leonardo

    1994-01-01

    The important role played by zirconia in advanced ceramics can be attributed to its excellent wear and corrosion resistance and refractory character. The polymorphic nature of zirconia made the controlled addition of stabilizing oxides or the constraining effect of a dense ceramics matrix necessary to maintain high parameters had a significant influence on powder properties and on compacted powder behaviour in sintering. Particle shape and size, purity and crystalline structure were specially influenced by precipitation parameters. Therefore, this work presented a review of the state of the art in zirconia powder production and in the recent research on precipitation of that powder. (author)

  13. Stability analysis of SiO2/SiC multilayer coatings

    International Nuclear Information System (INIS)

    Fu Zhiqiang; Jean-Charles, R.

    2006-01-01

    The stability behaviours of SiC coatings and SiO 2 /SiC coatings in helium with little impurities are studied by HSC Chemistry 4.1, the software for analysis of Chemical reaction and equilibrium in multi-component complex system. It is found that in helium with a low partial pressure of oxidative impurities under different total pressure, the key influence factor controlling T cp of SiC depends is the partial pressure of oxidative impurities; T cp of SiC increases with the partial pressure of oxidative impurities. In helium with a low partial pressure of different impurities, the key influence factor of T cs of SiO 2 are both the partial pressure of impurities and the amount of impurities for l mol SiO 2 ; T cs of SiO 2 increases with the partial pressure of oxidative impurities at the same amount of the impurities for 1 mol SiO 2 while it decreases with the amount of the impurities for 1 mm SiO 2 at the same partial pressure of the impurities. The influence of other impurities on T cp of SiC in He-O 2 is studied and it is found that CO 2 , H 2 O and N-2 increase T cp of SiC in He-O 2 while H 2 , CO and CH 4 decrease T cp of SiC He-O 2 . When there exist both oxidative impurities and reductive impurities, their effect on T cs of SiO 2 can be suppressed by the other. In HTR-10 operation atmosphere, SiO 2 /SiC coatings can keep stable status at higher temperature than SiC coatings, so SiO 2 /SiC coatings is more suitable to improve the oxidation resistance of graphite in HTR-10 operation atmosphere compared with SiC coatings. (authors)

  14. The fictional transition of the preferential orientation of yttria-stabilized zirconia thin films

    International Nuclear Information System (INIS)

    Lamas, J.S.; Leroy, W.P.; Depla, D.

    2012-01-01

    The fundamental study of the microstructural and textural evolution of yttria-stabilized zirconia (YSZ) thin films is of great importance given that the crystallographic properties are intimately related to their extrinsic or functional properties. In order to study these properties, YSZ thin films were obtained using dual magnetron sputtering. The results of a polar plot graph, based on X-ray diffraction (XRD) data, seem to indicate a transition from [200] out-of-plane preferential orientation to [111], indicating a dependence on composition and yttrium target–substrate (Y T–S) distance at low pressure. However, no transition is identified at high pressure, showing only [111] out-of-plane orientation, independent of composition and Y T–S distance. Scanning electron microscopy (SEM) indicates a tilt in the columnar structure of the film but no other microstructural change is in evidence, possibly related to the growth transition from [200] to [111]. Pole figures were used to clarify the texture transition in the YSZ thin films. These results indicate that there is indeed no transition in the preferential orientation of the films from [200] to [111] but a tilt of the [200] orientation towards the zirconium source. Detailed study using pole figures and SEM, clearly indicated that no growth zone transition was present and the effect is caused by geometrical configuration, contradicting expectations from standard θ/2θ XRD measurements. - Highlights: ► Study of the preferential orientation of Yttria-stabilized zirconia thin films ► Comparison of the preferential orientation at two different chamber pressures ► Correlation with the energy per adparticle and the extended structure zone model ► Use of pole figures analyses to clarify the change in the preferential orientation

  15. The fictional transition of the preferential orientation of yttria-stabilized zirconia thin films

    Energy Technology Data Exchange (ETDEWEB)

    Lamas, J.S., E-mail: Jerika.Lamas@UGent.be; Leroy, W.P.; Depla, D.

    2012-12-15

    The fundamental study of the microstructural and textural evolution of yttria-stabilized zirconia (YSZ) thin films is of great importance given that the crystallographic properties are intimately related to their extrinsic or functional properties. In order to study these properties, YSZ thin films were obtained using dual magnetron sputtering. The results of a polar plot graph, based on X-ray diffraction (XRD) data, seem to indicate a transition from [200] out-of-plane preferential orientation to [111], indicating a dependence on composition and yttrium target-substrate (Y T-S) distance at low pressure. However, no transition is identified at high pressure, showing only [111] out-of-plane orientation, independent of composition and Y T-S distance. Scanning electron microscopy (SEM) indicates a tilt in the columnar structure of the film but no other microstructural change is in evidence, possibly related to the growth transition from [200] to [111]. Pole figures were used to clarify the texture transition in the YSZ thin films. These results indicate that there is indeed no transition in the preferential orientation of the films from [200] to [111] but a tilt of the [200] orientation towards the zirconium source. Detailed study using pole figures and SEM, clearly indicated that no growth zone transition was present and the effect is caused by geometrical configuration, contradicting expectations from standard {theta}/2{theta} XRD measurements. - Highlights: Black-Right-Pointing-Pointer Study of the preferential orientation of Yttria-stabilized zirconia thin films Black-Right-Pointing-Pointer Comparison of the preferential orientation at two different chamber pressures Black-Right-Pointing-Pointer Correlation with the energy per adparticle and the extended structure zone model Black-Right-Pointing-Pointer Use of pole figures analyses to clarify the change in the preferential orientation.

  16. Stability of magnetite nanoparticles with different coatings in a simulated blood plasma

    Energy Technology Data Exchange (ETDEWEB)

    Favela-Camacho, Sarai E.; Pérez-Robles, J. Francisco [Center for Research and Advanced Studies of National Polytechnic Institute, CINVESTAV-Querétaro Unit (Mexico); García-Casillas, Perla E. [Autonomous University of Juarez, Department of Materials Science, Institute of Engineering and Technology (Mexico); Godinez-Garcia, Andrés, E-mail: andgodinez@xanum.uam.mx [Universidad Autónoma Metropolitana, Departamento de Ingeniería de Procesos e Hidráulica (Mexico)

    2016-07-15

    Magnetite nanoparticles (MNPs) have demonstrated to be a potential platform for simultaneous anticancer drug delivery and magnetic resonance imaging (MRI). However, magnetite is unstable at the blood plasma conditions. Therefore, to study their stability in a broad range of particle size, the MNPs were synthesized using two methods, the fast injection co-precipitation method (FIC) and the reflux co-precipitation method (RC). The MNPs obtained by the RC and the FIC methods have an average size of agglomerates of 200 and 45 nm respectively. They were dispersed using sodium citrate as surfactant and were coated with silica and chitosan. A total of four kind of coated MNPs were synthesized: magnetite/sodium citrate, magnetite/silica, magnetite/sodium citrate/silica and magnetite/sodium citrate/silica/chitosan. Different samples of the coated MNPs were immersed in a simulated blood plasma solution (Phosphate-Buffered Saline, PBS, Gibco{sup ®}), for periods of 24, 48 and 72 h. Inductively coupled plasma (ICP) technique was used to analyze the composition of the simulated plasma after those periods of time. The obtained results suggest that the uncoated samples showed an appreciable weight loss, and the iron composition in the simulated plasma increased. This last means that the used coatings avoid iron dissolution from the MNPs.Graphical abstract.

  17. Study of crystallite size of yttria-stabilized zirconia powders by Rietveld method

    International Nuclear Information System (INIS)

    Leite, Wellington Claiton; Brinatti, Andre Mauricio; Ribeiro, Mauricio Aparecido; Andrade, Andre Vitor Chaves de; Chinelatto, Adriana Scoton Antonio; Chinelatto, Adilson Luiz

    2009-01-01

    The yttria-stabilized zirconia (YSZ) is used in a great variety of applications, for example, electrolytes of solid oxide fuel cells and oxygen sensors. In the study of YSZ, the particle size powders and sintering processes are important to define the final properties of the zirconia products. The objectives of this work were to determine the phases and the crystalline size using X-Ray Diffraction (XRD) data and the Rietveld Method (RM) of the YSZ powders obtained by chemical synthesis based on the Pechini method. It was used ZrOCl 2.8 H 2 O and Y(NO 3 ) 3.5 H 2 O as precursors reagents. After calcination at 550 deg C during 24 hours, the powder was analyzed by XRD and scanning electronic microscopy (SEM). From XRD and using Rietveld method were verified that there is only cubic phase with lattice parameter a = 5.1307(1) Å and the space group Fm3m. Due to substitution of the Zr atoms in the Y atoms sites, there were vacancies in 17.72 % of O atoms sites. However, the percentage of substitution of Zr atoms in Y atoms sites in the structure not was determinate because the curves of atomic scattering of them are very similar. Using Scherrer equation and considering anisotropy effect, the average crystalline size was determinate: 10,43 nm (c axis) and 10,39 (b axis). This spherical symmetry also observed for SEM. (author)

  18. Bonding effectiveness to different chemically pre-treated dental zirconia.

    Science.gov (United States)

    Inokoshi, Masanao; Poitevin, André; De Munck, Jan; Minakuchi, Shunsuke; Van Meerbeek, Bart

    2014-09-01

    The objective of this study was to evaluate the effect of different chemical pre-treatments on the bond durability to dental zirconia. Fully sintered IPS e.max ZirCAD (Ivoclar Vivadent) blocks were subjected to tribochemical silica sandblasting (CoJet, 3M ESPE). The zirconia samples were additionally pre-treated using one of four zirconia primers/adhesives (Clearfil Ceramic Primer, Kuraray Noritake; Monobond Plus, Ivoclar Vivadent; Scotchbond Universal, 3M ESPE; Z-PRIME Plus, Bisco). Finally, two identically pre-treated zirconia blocks were bonded together using composite cement (RelyX Ultimate, 3M ESPE). The specimens were trimmed at the interface to a cylindrical hourglass and stored in distilled water (7 days, 37 °C), after which they were randomly tested as is or subjected to mechanical ageing involving cyclic tensile stress (10 N, 10 Hz, 10,000 cycles). Subsequently, the micro-tensile bond strength was determined, and SEM fractographic analysis performed. Weibull analysis revealed the highest Weibull scale and shape parameters for the 'Clearfil Ceramic Primer/mechanical ageing' combination. Chemical pre-treatment of CoJet (3M ESPE) sandblasted zirconia using Clearfil Ceramic Primer (Kuraray Noritake) and Monobond Plus (Ivoclar Vivadent) revealed a significantly higher bond strength than when Scotchbond Universal (3M ESPE) and Z-PRIME Plus (Bisco) were used. After ageing, Clearfil Ceramic Primer (Kuraray Noritake) revealed the most stable bond durability. Combined mechanical/chemical pre-treatment, the latter with either Clearfil Ceramic Primer (Kuraray Noritake) or Monobond Plus (Ivoclar Vivadent), resulted in the most durable bond to zirconia. As a standard procedure to durably bond zirconia to tooth tissue, the application of a combined 10-methacryloyloxydecyl dihydrogen phosphate/silane ceramic primer to zirconia is clinically highly recommended.

  19. Effects of Laser Power Level on Microstructural Properties and Phase Composition of Laser-Clad Fluorapatite/Zirconia Composite Coatings on Ti6Al4V Substrates.

    Science.gov (United States)

    Chien, Chi-Sheng; Liu, Cheng-Wei; Kuo, Tsung-Yuan

    2016-05-17

    Hydroxyapatite (HA) is one of the most commonly used materials for the coating of bioceramic titanium (Ti) alloys. However, HA has poor mechanical properties and a low bonding strength. Accordingly, the present study replaces HA with a composite coating material consisting of fluorapatite (FA) and 20 wt % yttria (3 mol %) stabilized zirconia (ZrO₂, 3Y-TZP). The FA/ZrO₂ coatings are deposited on Ti6Al4V substrates using a Nd:YAG laser cladding system with laser powers and travel speeds of 400 W/200 mm/min, 800 W/400 mm/min, and 1200 W/600 mm/min, respectively. The experimental results show that a significant inter-diffusion of the alloying elements occurs between the coating layer (CL) and the transition layer (TL). Consequently, a strong metallurgical bond is formed between them. During the cladding process, the ZrO₂ is completely decomposed, while the FA is partially decomposed. As a result, the CLs of all the specimens consist mainly of FA, Ca₄(PO₄)₂O (TTCP), CaF₂, CaZrO₃, CaTiO₃ and monoclinic phase ZrO₂ (m-ZrO₂), together with a small amount of θ-Al₂O₃. As the laser power is increased, CaO, CaCO₃ and trace amounts of tetragonal phase ZrO₂ (t-ZrO₂) also appear. As the laser power increases from 400 to 800 W, the CL hardness also increases as a result of microstructural refinement and densification. However, at the highest laser power of 1200 W, the CL hardness reduces significantly due to the formation of large amounts of relatively soft CaO and CaCO₃ phase.

  20. Crack Driving Forces in a Multilayered Coating System for Ceramic Matrix Composite Substrates

    Science.gov (United States)

    Ghosn, Louis J.; Zhu, Dongming; Miller, Robert A.

    2005-01-01

    The effects of the top coating thickness, modulus and shrinkage strains on the crack driving forces for a baseline multilayer Yttria-Stabilized-Zirconia/Mullite/Si thermal and environment barrier coating (TEBC) system for SiC/SiC ceramic matrix composite substrates are determined for gas turbine applications. The crack driving forces increase with increasing modulus, and a low modulus thermal barrier coating material (below 10 GPa) will have no cracking issues under the thermal gradient condition analyzed. Since top coating sintering increases the crack driving forces with time, highly sintering resistant coatings are desirable to maintain a low tensile modulus and maintain a low crack driving force with time. Finite element results demonstrated that an advanced TEBC system, such as ZrO2/HfO2, which possesses improved sintering resistance and high temperature stability, exhibited excellent durability. A multi-vertical cracked structure with fine columnar spacing is an ideal strain tolerant coating capable of reducing the crack driving forces to an acceptable level even with a high modulus of 50 GPa.

  1. Electrical conductivity of zirconia and yttrium-doped zirconia from Indonesian local zircon as prospective material for fuel cells

    International Nuclear Information System (INIS)

    Apriany, Karima; Permadani, Ita; Rahmawati, Fitria; Syarif, Dani G.; Soepriyanto, Syoni

    2016-01-01

    In this research, zirconium dioxide, ZrO 2 , was synthesized from high-grade zircon sand that was founded from Bangka Island, Sumatra, Indonesia. The zircon sand is a side product of Tin mining plant industry. The synthesis was conducted by caustic fusion method with considering definite stoichiometric mole at every reaction step. Yttrium has been doped into the prepared zirconia by solid state reaction. The prepared materials were then being analyzed by X-ray diffraction equipped with Le Bail refinement to study its crystal structure and cell parameters. Electrical conductivity was studied through impedance measurement at a frequency range of 20 Hz- 5 MHz. Morphological analysis was conducted through Scanning Electron Microscopy (SEM) equipped with Energy Dispersive X-ray (EDX) for elemental analysis. The results show that the prepared yttrium stabilized zirconia, YSZ, was crystallized in the cubic structure with a space group of P42/NMC. The sintered zirconia and yttrium stabilized zirconia at 8 mol% of yttrium ions (8YSZ) show dense surface morphology with a grain size less than 10 pm. Elemental analysis on the sintered zirconia and 8YSZ show that sintering at 1500°C could eliminate the impurities, and the purity became 81.30%. Impedance analysis shows that ZrO 2 provide grain and grain boundary conductivity meanwhile 8YSZ only provide grain mechanism. The yttrium doping enhanced the conductivity up to 1.5 orders. The ionic conductivity of the prepared 8YSZ is categorized as a good material with conductivity reach 7.01 x10 -3 at 700 °C. The ionic conductivities are still lower than commercial 8YSZ at various temperature. It indicates that purity of raw material might significantly contribute to the electrical conductivity. (paper)

  2. Albumen foam stability and s-ovalbumin contents in eggs coated with whey protein concentrate

    Directory of Open Access Journals (Sweden)

    ACC Alleoni

    2004-06-01

    Full Text Available Food products such as breads, cakes, crackers, meringues, ice creams and several bakery items depend on air incorporation to maintain their texture and structure during or after processing. Proteins are utilized in the food industry since they improve texture attributes through their ability to encapsulate and retain air. The objectives of this work were to quantify s-ovalbumin contents in albumen and to determine alterations in egg white foam stability in fresh eggs, and in eggs coated and non-coated with a whey protein-based concentrate film (WPC, stored at 25°C for 28 days. The volume of drained liquid was higher in non-coated eggs than in coated eggs stored at 25°C at all storage periods. The difference on the third day of storage was in the order of 59% between coated and non-coated eggs, while on the twenty-eighth day it was 202%. During the storage period, an increase in pH and drainage volume was observed for non-coated eggs. After three days, the non-coated eggs showed a s-ovalbumin content 33% higher than coated eggs; this increase jumped to 205% at 28 days of storage. There was a positive correlation between s-ovalbumin content and the volume of drained liquid for coated and non-coated eggs; in other words, when the s-ovalbumin content increased, there was an increase in the volume of drained liquid and a decrease in foam stability. WPC coating maintain egg quality, since it is an effective barrier against the loss of CO2, avoiding changes in the pH of egg white.

  3. Hydrogen permeation through sol-gel-coated iron during galvanostatic charging

    International Nuclear Information System (INIS)

    Zakorchemna, I.; Carmona, N.; Zakroczymski, T.

    2008-01-01

    One-layer sol-gel silica-zirconia and two-layer silica-zirconia and zirconia coatings were deposited on one side of iron membranes by spin-coating, densified in air and annealed up to 800 deg. C in vacuum. Hydrogen permeation through the membranes, coated and uncoated, polarised cathodically under galvanostatic control in 0.1 M NaOH solution was studied using the electrochemical permeation technique. During the initial period, the effect of the sol-gel coatings was insignificant. However, the coatings quite efficiently prevented the iron surface become more active to hydrogen entry during a long-lasting cathodic polarisation. In addition, the electrochemical-corrosion behaviour of the coated iron and the effect of the sol-gel coatings on the effective diffusivity of hydrogen in the coated membranes were studied. On the basis of the polarisation curves and the hydrogen permeation data it was proved that the sol-gel coatings blocked the iron surface for the hydrogen evolution reaction and, consequently, for the hydrogen entry into iron. The effective coating coverage was determined by comparison of the hydrogen fluxes permeating the coated and uncoated membranes. Finally the real concentration of hydrogen beneath the uncoated iron sites and the amount of hydrogen stored in a membrane were evaluated

  4. Preparation and characterization of coating sodium trisilicate (Na2O.nSiO2) at calcium carbonate (CaCO3) for blowing agent in Mg alloy foam

    Science.gov (United States)

    Erryani, Aprilia; Lestari, Franciska Pramuji; Annur, Dhyah; Kartika, Ika

    2018-05-01

    The role of blowing agent in the manufacture of porous metal alloys is very important to produce the desired pore. The thermal stability and speed of foam formation have an effect on the resulting pore structure. In porous metal alloys, uniformity of size and pore deployment are the main determinants of the resulting alloys. The coating process of calcium carbonate (CaCO3) has been done using Sodium trisilicate solution by sol-gel method. Foaming agent was pretreated by coating SiO2 passive layer on the surface of CaCO3. This coating aims to produce a more stable blowing agent so that the foaming process can produce a more uniform pore size. The microstructure of the SiO2 passive was observed using Scanning Electron Microscope (SEM) equipped by Energy Dispersive X-Ray Spectrometer (EDS) mapping. The results showed coating CaCO3 using sodium trisilicate was successfully done creating a passive layer of SiO2 on the surface of CaCO3. By the coating process, the thermal stability of coated CaCO3 increased compared to uncoated CaCO3.

  5. Room temperature growth of biaxially aligned yttria-stabilized zirconia films on glass substrates by pulsed-laser deposition

    CERN Document Server

    Li Peng; Mazumder, J

    2003-01-01

    Room temperature deposition of biaxially textured yttria-stabilized zirconia (YSZ) films on amorphous glass substrates was successfully achieved by conventional pulsed-laser deposition. The influence of the surrounding gases, their pressure and the deposition time on the structure of the films was studied. A columnar growth process was revealed based on the experimental results. The grown biaxial texture appears as a kind of substrate independence, which makes it possible to fabricate in-plane aligned YSZ films on various substrates.

  6. Preparation of epitaxial YBa2Cu3O7-y films on CeO2-buffered yttria-stabilized zirconia substrates by fluorine-free metalorganic deposition

    International Nuclear Information System (INIS)

    Tsukada, Kenichi; Yamaguchi, Iwao; Sohma, Mitsugu; Kondo, Wakichi; Kamiya, Kunio; Kumagai, Toshiya; Manabe, Takaaki

    2007-01-01

    Epitaxial YBa 2 Cu 3 O 7-y (YBCO) films of 120-550 nm thickness have been prepared by fluorine-free metalorganic deposition using a metal acetylacetonate-based coating solution on yttria-stabilized zirconia (YSZ) substrates with an evaporated CeO 2 buffer layer. The YBCO films were highly (0 0 1)-oriented by X-ray diffraction θ-2θ scanning and φ scanning. The YBCO films 120-400 nm in thickness demonstrated high critical current densities (J c ) with an average in excess of 3 MA/cm 2 at 77 K using an inductive method. In particular, a 210-nm-thick film showed a J c of 4.5 MA/cm 2 . These excellent properties are attributed to the high crystallinity, small in-plane fluctuation due to high epitaxy and to the microstructure free from grain boundaries in the YBCO films. Further increase of film thickness increased the fraction of irregularities, i.e., precipitates and micropores, in the film surfaces, resulting in lower J c values

  7. Suspensions Plasma Spraying of Ceramics with Hybrid Water-Stabilized Plasma Technology

    Czech Academy of Sciences Publication Activity Database

    Mušálek, Radek; Medřický, Jan; Tesař, T.; Kotlan, Jiří; Pala, Zdeněk; Lukáč, František; Chráska, Tomáš; Curry, N.

    2017-01-01

    Roč. 26, 1-2 (2017), s. 37-46 ISSN 1059-9630. [ISTC 2016: International Thermal Spray Conference. Shanghai, 10.05.2016-12.05.2016] R&D Projects: GA ČR GA15-12145S Institutional support: RVO:61389021 Keywords : alumina * ceramics * dense * hybrid plasma torch * suspension plasma spraying * water-stabilized plasma * yttria-stabilized zirconia (YSZ) Subject RIV: JK - Corrosion ; Surface Treatment of Materials OBOR OECD: Coating and films Impact factor: 1.488, year: 2016 http://link.springer.com/article/10.1007/s11666-016-0493-6

  8. Phase composition of yttrium-doped zirconia ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Hennig, Christoph; Scheinost, Andreas C. [Helmholtz-Zentrum Dresden-Rossendorf e.V., Dresden (Germany). Molecular Structures; Weiss, Stephan [Helmholtz-Zentrum Dresden-Rossendorf e.V., Dresden (Germany). Surface Processes; Ikeda-Ohno, Atsushi [Helmholtz-Zentrum Dresden-Rossendorf e.V., Dresden (Germany). Chemistry of the F-Elements; Gumeniuk, R. [Technische Univ. Bergakademie Freiberg (Germany). Inst. fuer Experimentelle Physik

    2017-06-01

    Ceramic material might be an alternative to borosilicate glass for the immobilization of nuclear waste. The crystallinity of ceramic material increases the corrosion resistance over several magnitudes in relation to amorphous glasses. The stability of such ceramics depend on several parameters, among them the crystal phase composition. A reliable quantitative phase analysis is necessary to correlate the macroscopic material properties with structure parameters. We performed a feasibility study based on yttrium-doped zirconia ceramics as analogue for trivalent actinides to ascertain that the nanosized crystal phases in zirconia ceramics can be reliably determined.

  9. Shear bond strength of indirect composite material to monolithic zirconia.

    Science.gov (United States)

    Sari, Fatih; Secilmis, Asli; Simsek, Irfan; Ozsevik, Semih

    2016-08-01

    This study aimed to evaluate the effect of surface treatments on bond strength of indirect composite material (Tescera Indirect Composite System) to monolithic zirconia (inCoris TZI). Partially stabilized monolithic zirconia blocks were cut into with 2.0 mm thickness. Sintered zirconia specimens were divided into different surface treatment groups: no treatment (control), sandblasting, glaze layer & hydrofluoric acid application, and sandblasting + glaze layer & hydrofluoric acid application. The indirect composite material was applied to the surface of the monolithic zirconia specimens. Shear bond strength value of each specimen was evaluated after thermocycling. The fractured surface of each specimen was examined with a stereomicroscope and a scanning electron microscope to assess the failure types. The data were analyzed using one-way analysis of variance (ANOVA) and Tukey LSD tests (α=.05). Bond strength was significantly lower in untreated specimens than in sandblasted specimens (Pcomposite material and monolithic zirconia.

  10. The radiation response of mesoporous nanocrystalline zirconia thin films

    Energy Technology Data Exchange (ETDEWEB)

    Manzini, Ayelén M.; Alurralde, Martin A. [Comisión Nacional de Energía Atómica, Centro Atómico Constituyentes, Av. General Paz 1499, 1650 San Martin, Provincia de Buenos Aires (Argentina); Giménez, Gustavo [Instituto Nacional de Tecnología Industrial - CMNB, Av. General Paz 5445, 1650 San Martín, Provincia de Buenos Aires (Argentina); Luca, Vittorio, E-mail: vluca@cnea.gov.ar [Comisión Nacional de Energía Atómica, Centro Atómico Constituyentes, Av. General Paz 1499, 1650 San Martin, Provincia de Buenos Aires (Argentina)

    2016-12-15

    The next generation of nuclear systems will require materials capable of withstanding hostile chemical, physical and radiation environments over long time-frames. Aside from its chemical and physical stability, crystalline zirconia is one of the most radiation tolerant materials known. Here we report the first ever study of the radiation response of nanocrystalline and mesoporous zirconia and Ce{sup 3+}-stabilized nanocrystalline zirconia (Ce{sub 0.1}Zr{sub 0.9}O{sub 2}) thin films supported on silicon wafers. Zirconia films prepared using the block copolymer Brij-58 as the template had a thickness of around 60–80 nm. In the absence of a stabilizing trivalent cation they consisted of monoclinic and tetragonal zirconia nanocrystals with diameters in the range 8–10 nm. Films stabilized with Ce{sup 3+} contained only the tetragonal phase. The thin films were irradiated with iodine ions of energies of 70 MeV and 132 keV at low fluences (10{sup 13} - 10{sup 14} cm{sup −2}) corresponding to doses of 0.002 and 1.73 dpa respectively, and at 180 keV and high fluences (2 × 10{sup 16} cm{sup −2}) corresponding to 82.4 dpa. The influence of heavy ion irradiation on the nanocrystalline structure was monitored through Rietveld analysis of grazing incidence X-ray diffraction (GIXRD) patterns recorded at angles close to the critical angle to ensure minimum contribution to the diffraction pattern from the substrate. Irradiation of the mesoporous nanocrystalline zirconia thin films with 70 MeV iodine ions, for which electronic energy loss is dominant, resulted in slight changes in phase composition and virtually no change in crystallographic parameters as determined by Rietveld analysis. Iodine ion bombardment in the nuclear energy loss regime (132–180 keV) at low fluences did not provoke significant changes in phase composition or crystallographic parameters. However, at 180 keV and high fluences the monoclinic phase was totally eliminated from the GIXRD

  11. Bond strength of three luting agents to zirconia ceramic - influence of surface treatment and thermocycling

    Directory of Open Access Journals (Sweden)

    Ahmed Attia

    2011-08-01

    Full Text Available OBJECTIVE: This in vitro study aimed to evaluate the influence of different surface treatments, 3 luting agents and thermocycling on microtensile bond strength (µTBS to zirconia ceramic. Material and METHODS: A total of 18 blocks (5x5x4 mm were fabricated from zirconia ceramic (ICE Zirkonia and duplicated into composite blocks (Alphadent. Ceramic blocks were divided into 3 groups (n=6 according to the following surface treatments: airborne-particle abrasion (AA, silica-coating, (SC (CoJet and silica coating followed by silane application (SCSI (ESPE Sil. Each group was divided into 3 subgroups (n=2 according to the 3 luting agents used. Resin-modified glass-ionomer cement (RMGIC, Ketac Cem Plus, self-adhesive resin cement (UN, RelyX Unicem and adhesive resin cement (ML, MultiLink Automix were used for bonding composite and zirconia blocks. Each bonding assembly was cut into microbars (10 mm long and 1±0.1 mm². Seven specimens of each subgroup were stored in water bath at 37ºC for 1 week. The other 7 specimens were stored in water bath at 37ºC for 30 days then thermocycled (TC for 7,500 cycles. µTBS values were recorded for each specimen using a universal testing machine. Statistical analyses were performed using a 3-way ANOVA model followed by serial 1-way ANOVAs. Comparison of means was performed with Tukey's HSD test at (α=0.05. RESULTS: µTBS ranged from 16.8 to 31.8 MPa after 1 week and from 7.3 to 16.4 MPa after 30 days of storage in water and thermocycling. Artificial aging significantly decreased µTBS (p<0.05. Considering surface treatment, SCSI significantly increased µTBS (p<0.05 compared to SC and AA. Resin cements (UN and ML demonstrated significantly higher µTBS (p<0.05 compared to RMGIC cement. CONCLUSIONS: Silica coating followed by silane application together with adhesive resin cements significantly increased µTBS, while thermocycling significantly decreased µTBS.

  12. The properties of electrodeposited Zn-Co coatings

    Science.gov (United States)

    Mahieu, J.; de Wit, K.; de Cooman, B. C.; de Boeck, A.

    1999-10-01

    The possibility of increasing the corrosion resistance of automotive sheet steel by electrodepositing with Zn-Co alloy coatings was investigated. Process variables during electrodeposition such as current density, electrolyte flow rate, and pH were varied in order to examine their influence on the electroplating process. Cobalt contents varying from 0.2 to 7 wt% were easily obtained. The influence of these process parameters on the characteristics of the coating could be related to the hydroxide suppression mechanism for anomalous codeposition. The structure and the morphology of the coatings were determined using SEM and XRD analysis. Application properties important for coating systems used in the automotive industry, such as friction behavior, adhesion, and corrosion behavior, were investigated on coatings with varying cobalt content. The corrosion resistance of the Zn-Co alloy layers was found to be better than that of pure zinc coatings.

  13. Next Generation Thermal Barrier Coatings for the Gas Turbine Industry

    Science.gov (United States)

    Curry, Nicholas; Markocsan, Nicolaie; Li, Xin-Hai; Tricoire, Aurélien; Dorfman, Mitch

    2011-01-01

    The aim of this study is to develop the next generation of production ready air plasma sprayed thermal barrier coating with a low conductivity and long lifetime. A number of coating architectures were produced using commercially available plasma spray guns. Modifications were made to powder chemistry, including high purity powders, dysprosia stabilized zirconia powders, and powders containing porosity formers. Agglomerated & sintered and homogenized oven spheroidized powder morphologies were used to attain beneficial microstructures. Dual layer coatings were produced using the two powders. Laser flash technique was used to evaluate the thermal conductivity of the coating systems from room temperature to 1200 °C. Tests were performed on as-sprayed samples and samples were heat treated for 100 h at 1150 °C. Thermal conductivity results were correlated to the coating microstructure using image analysis of porosity and cracks. The results show the influence of beneficial porosity on reducing the thermal conductivity of the produced coatings.

  14. Recent developments in high temperature coatings for gas turbine airfoils

    Science.gov (United States)

    Goward, G. W.

    1983-01-01

    The importance of coatings for hot section airfoils has increased with the drive for more cost-effective use of fuel in a wide variety of gas turbine engines. Minor additions of silicon have been found to appreciably increase the oxidation resistance of plasma-sprayed NiCoCrAlY coatings on a single crystal nickel-base superalloy. Increasing the chromium content of MCrAlY coatings substantially increases the resistance to acidic (Na2SO4-SO3) hot corrosion at temperatures of about 1300 F (704 C) but gives no significant improvement beyond contemporary coatings in the range of 1600 F (871 C). Surface enrichment of MCrAlY coatings with silicon also gives large increases in resistance to acidic hot corrosion in the 1300 F region. The resistance to the thermal stress-induced spalling of zirconia-based thermal barrier coatings has been improved by lowering coating stresses with segmented structures and by controlling the substrate temperature during coating fabrication.

  15. Si-based thin film coating on Y-TZP: Influence of deposition parameters on adhesion of resin cement

    Energy Technology Data Exchange (ETDEWEB)

    Queiroz, José Renato Cavalcanti, E-mail: joserenatocq@hotmail.com [Potiguar University, Department of Biotechnology, Natal (Brazil); Nogueira Junior, Lafayette [São Paulo State University, Department of Prosthodontics and Dental Materials, São José dos Campos (Brazil); Massi, Marcos [Federal University of São Paulo, Institute of Science and Technology, São José dos Campos (Brazil); Silva, Alecssandro de Moura; Bottino, Marco Antonio [São Paulo State University, Department of Prosthodontics and Dental Materials, São José dos Campos (Brazil); Sobrinho, Argemiro Soares da Silva [Technological Institute of Aeronautics, Department of Physics, São José dos Campos (Brazil); Özcan, Mutlu [University of Zurich, Dental Materials Unit, Center for Dental and Oral Medicine, Clinic for Fixed and Removable Prosthodontics and Dental Materials Science, Zurich (Switzerland)

    2013-10-01

    This study evaluated the influence of deposition parameters for Si-based thin films using magnetron sputtering for coating zirconia and subsequent adhesion of resin cement. Zirconia ceramic blocks were randomly divided into 8 groups and specimens were either ground finished and polished or conditioned using air-abrasion with alumina particles coated with silica. In the remaining groups, the polished specimens were coated with Si-based film coating with argon/oxygen magnetron discharge at 8:1 or 20:1 flux. In one group, Si-based film coating was performed on air-abraded surfaces. After application of bonding agent, resin cement was bonded. Profilometry, goniometry, Energy Dispersive X-ray Spectroscopy and Rutherford Backscattering Spectroscopy analysis were performed on the conditioned zirconia surfaces. Adhesion of resin cement to zirconia was tested using shear bond test and debonded surfaces were examined using Scanning Electron Microscopy. Si-based film coating applied on air-abraded rough zirconia surfaces increased the adhesion of the resin cement (22.78 ± 5.2 MPa) compared to those of other methods (0–14.62 MPa) (p = 0.05). Mixed type of failures were more frequent in Si film coated groups on either polished or air-abraded groups. Si-based thin films increased wettability compared to the control group but did not change the roughness, considering the parameters evaluated. Deposition parameters of Si-based thin film and after application of air-abrasion influenced the initial adhesion of resin cement to zirconia.

  16. Si-based thin film coating on Y-TZP: Influence of deposition parameters on adhesion of resin cement

    International Nuclear Information System (INIS)

    Queiroz, José Renato Cavalcanti; Nogueira Junior, Lafayette; Massi, Marcos; Silva, Alecssandro de Moura; Bottino, Marco Antonio; Sobrinho, Argemiro Soares da Silva; Özcan, Mutlu

    2013-01-01

    This study evaluated the influence of deposition parameters for Si-based thin films using magnetron sputtering for coating zirconia and subsequent adhesion of resin cement. Zirconia ceramic blocks were randomly divided into 8 groups and specimens were either ground finished and polished or conditioned using air-abrasion with alumina particles coated with silica. In the remaining groups, the polished specimens were coated with Si-based film coating with argon/oxygen magnetron discharge at 8:1 or 20:1 flux. In one group, Si-based film coating was performed on air-abraded surfaces. After application of bonding agent, resin cement was bonded. Profilometry, goniometry, Energy Dispersive X-ray Spectroscopy and Rutherford Backscattering Spectroscopy analysis were performed on the conditioned zirconia surfaces. Adhesion of resin cement to zirconia was tested using shear bond test and debonded surfaces were examined using Scanning Electron Microscopy. Si-based film coating applied on air-abraded rough zirconia surfaces increased the adhesion of the resin cement (22.78 ± 5.2 MPa) compared to those of other methods (0–14.62 MPa) (p = 0.05). Mixed type of failures were more frequent in Si film coated groups on either polished or air-abraded groups. Si-based thin films increased wettability compared to the control group but did not change the roughness, considering the parameters evaluated. Deposition parameters of Si-based thin film and after application of air-abrasion influenced the initial adhesion of resin cement to zirconia.

  17. Experimental analysis on thermally coated diesel engine with neem oil methyl ester and its blends

    Science.gov (United States)

    Karthickeyan, V.

    2018-01-01

    Depletion of fossil fuel has created a threat to the nation's energy policy, which in turn led to the development of new source renewable of energy. Biodiesel was considered as the most promising alternative to the traditional fossil fuel. In the present study, raw neem oil was considered as a principle source for the production of biodiesel and converted into Neem Oil Methyl Ester (NOME) using two stage transesterification process. The chemical compositions of NOME was analysed using Fourier Transform Infra-Red Spectroscopy (FTIR) and Gas Chromatography- Mass Spectrometry (GC-MS). Baseline readings were recorded with diesel, 25NOME (25% NOME with 75% diesel) and 50NOME (50% NOME with 50% diesel) in a direct injection, four stroke, water cooled diesel engine. Thermal Barrier Coating (TBC) was considered as a better technique for emission reduction in direct injection diesel engine. In the present study, Partially Stabilized Zirconia (PSZ) was used as a TBC material to coat the combustion chamber components like cylinder head, piston head and intake and exhaust valves. In coated engine, 25NOME showed better brake thermal efficiency and declined brake specific fuel consumption than 50NOME. Decreased exhaust emissions like CO, HC and smoke were observed with 25NOME in coated engine except NOx. [Figure not available: see fulltext.

  18. Suspension chemistry and electrophoretic deposition of zirconia electrolyte on conducting and non-conducting substrates

    International Nuclear Information System (INIS)

    Das, Debasish; Basu, Rajendra N.

    2013-01-01

    Graphical abstract: - Highlights: • Stable suspension of yttria stabilized zirconia (YSZ) obtained in isopropanol medium. • Suspension chemistry and process parameters for electrophoretic deposition optimized. • Deposited film quality changed with iodine and water (dispersants) concentration. • Dense YSZ film (∼5 μm) fabricated onto non-conducting porous NiO-YSZ anode substrate. - Abstract: Suspensions of 8 mol% yttria stabilized zirconia (YSZ) particulates in isopropanol medium are prepared using acetylacetone, iodine and water as dispersants. The effect of dispersants concentration on suspension stability, particle size distribution, electrical conductivity and pH of the suspensions are studied in detail to optimize the suspension chemistry. Electrophoretic deposition (EPD) has been conducted to produce thin and dense YSZ electrolyte films. Deposition kinetics have been studied in depth and good quality films on conducting substrate are obtained at an applied voltage of 15 V for 3 min. YSZ films are also fabricated on non-conducting NiO-YSZ anode substrate using a steel plate on the reverse side of the substrate. Upon co-firing at 1400 °C for 6 h a dense YSZ film of thickness ∼5 μm is obtained. Such a half cell (anode + electrolyte) can be used to fabricate a solid oxide fuel cell on applying a suitable cathode layer

  19. Defect structure of yttria-stabilized zirconia and its influence on the ionic conductivity at elevated temperatures

    DEFF Research Database (Denmark)

    Goff, J.P.; Hayes, W.; Hull, S.

    1999-01-01

    The defect structure of cubic fluorite structured yttria-stabilized zirconia (ZrO2)(1-x)(Y2O3)(x) has been investigated over the composition range 0.100(3)less than or equal to x less than or equal to 0.241 (10) and temperatures T(K) up to 2780(10) K, using single-crystal specimens. Analysis of n......, we propose that the anomalous decrease in the ionic conductivity with increasing x is a consequence of the decreasing mobility of the isolated defects, possibly due to blockage by the increasing number of static aggregates....

  20. Preparation of functional layers for anode-supported solid oxide fuel cells by the reverse roll coating process

    Science.gov (United States)

    Mücke, R.; Büchler, O.; Bram, M.; Leonide, A.; Ivers-Tiffée, E.; Buchkremer, H. P.

    The roll coating technique represents a novel method for applying functional layers to solid oxide fuel cells (SOFCs). This fast process is already used for mass production in other branches of industry and offers a high degree of automation. It was utilized for coating specially developed anode (NiO + 8YSZ, 8YSZ: 8 mol% yttria-stabilized zirconia) and electrolyte (8YSZ) suspensions on green and pre-sintered tape-cast anode supports (NiO + 8YSZ). The layers formed were co-fired in a single step at 1400 °C for 5 h. As a result, the electrolyte exhibited a thickness of 14-18 μm and sufficient gas tightness. Complete cells with a screen-printed and sintered La 0.65Sr 0.3MnO 3- δ (LSM)/8YSZ cathode yielded a current density of 0.9-1.1 A cm -2 at 800 °C and 0.7 V, which is lower than the performance of non-co-fired slip-cast or screen-printed Jülich standard cells with thinner anode and electrolyte layers. The contribution of the cell components to the total area-specific resistance (ASR) was calculated by analyzing the distribution function of the relaxation times (DRTs) of measured electrochemical impedance spectra (EIS) and indicates the potential improvement in the cell performance achievable by reducing the thickness of the roll-coated layers. The results show that the anode-supported planar half-cells can be fabricated cost-effectively by combining roll coating with subsequent co-firing.

  1. Comparison of mechanical and biological properties of zirconia and titanium alloy orthodontic micro-implants.

    Science.gov (United States)

    Choi, Hae Won; Park, Young Seok; Chung, Shin Hye; Jung, Min Ho; Moon, Won; Rhee, Sang Hoon

    2017-07-01

    The aim of this study was to compare the initial stability as insertion and removal torque and the clinical applicability of novel orthodontic zirconia micro-implants made using a powder injection molding (PIM) technique with those parameters in conventional titanium micro-implants. Sixty zirconia and 60 titanium micro-implants of similar design (diameter, 1.6 mm; length, 8.0 mm) were inserted perpendicularly in solid polyurethane foam with varying densities of 20 pounds per cubic foot (pcf), 30 pcf, and 40 pcf. Primary stability was measured as maximum insertion torque (MIT) and maximum removal torque (MRT). To investigate clinical applicability, compressive and tensile forces were recorded at 0.01, 0.02, and 0.03 mm displacement of the implants at angles of 0°, 10°, 20°, 30°, and 40°. The biocompatibility of zirconia micro-implants was assessed via an experimental animal study. There were no statistically significant differences between zirconia micro-implants and titanium alloy implants with regard to MIT, MRT, or the amount of movement in the angulated lateral displacement test. As angulation increased, the mean compressive and tensile forces required to displace both types of micro-implants increased substantially at all distances. The average bone-to-implant contact ratio of prototype zirconia micro-implants was 56.88 ± 6.72%. Zirconia micro-implants showed initial stability and clinical applicability for diverse orthodontic treatments comparable to that of titanium micro-implants under compressive and tensile forces.

  2. Temperature-dependent thermal conductivity of flexible yttria-stabilized zirconia substrate via 3ω technique

    Energy Technology Data Exchange (ETDEWEB)

    Singh, Shivkant; Yarali, Milad; Mavrokefalos, Anastassios [Department of Mechanical Engineering, University of Houston, Houston, TX (United States); Shervin, Shahab [Materials Science and Engineering Program, University of Houston, Houston, TX (United States); Venkateswaran, Venkat; Olenick, Kathy; Olenick, John A. [ENrG Inc., Buffalo, NY (United States); Ryou, Jae-Hyun [Department of Mechanical Engineering, University of Houston, Houston, TX (United States); Materials Science and Engineering Program, University of Houston, Houston, TX (United States); Texas Center for Superconductivity, University of Houston (TcSUH), Houston, TX (United States)

    2017-10-15

    Thermal management in flexible electronic has proven to be challenging thereby limiting the development of flexible devices with high power densities. To truly enable the technological implementation of such devices, it is imperative to develop highly thermally conducting flexible substrates that are fully compatible with large-scale fabrication. Here, we present the thermal conductivity of state-of-the-art flexible yttria-stabilized zirconia (YSZ) substrates measured using the 3ω technique, which is already commercially manufactured via roll-to-roll technique. We observe that increasing the grain size increases the thermal conductivity of the flexible 3 mol.% YSZ, while the flexibility and transparency of the sample are hardly affected by the grain size enlargement. We exhibit thermal conductivity values of up to 4.16 Wm{sup -1}K {sup -1} that is at least 4 times higher than state-of-the-art polymeric flexible substrates. Phonon-hopping model (PHM) for granular material was used to fit the measured thermal conductivity and accurately define the thermal transport mechanism. Our results show that through grain size optimization, YSZ flexible substrates can be realized as flexible substrates, that pave new avenues for future novel application in flexible electronics through the utilization of both their ceramic structural flexibility and high heat dissipating capability. (copyright 2017 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  3. Mathematical modeling of photoinitiated coating degradation: Effects of coating glass transition temperature and light stabilizers

    DEFF Research Database (Denmark)

    Kiil, Søren; G.de With, R.A.T.M.Van Benthem

    2013-01-01

    A mathematical model, describing coating degradation mechanisms of thermoset coatings exposed to ultraviolet radiation and humidity at constant temperature, was extended to simulate the behavior of a coating with a low glass transition temperature. The effects of adding light stabilizers (a UV...

  4. Zirconia implants and peek restorations for the replacement of upper molars

    Directory of Open Access Journals (Sweden)

    José María Parmigiani-Izquierdo

    2017-02-01

    Full Text Available Abstract Background One of the disadvantages of the zirconia implants is the lack of elasticity, which is increased with the use of ceramic or zirconia crowns. The consequences that could result from this lack of elasticity have led to the search for new materials with improved mechanical properties. Case presentation A patient who is a 45-year-old woman, non-smoker and has no medical record of interest with a longitudinal fracture in the palatal root of molar tooth 1.7 and absence of tooth 1.6 was selected in order to receive a zirconia implant with a PEEK-based restoration and a composite coating. The following case report describes and analyses treatment with zirconia implants in molars following a flapless surgical technique. Zirconia implants are an alternative to titanium implants in patients with allergies or who are sensitive to metal alloys. However, one of the disadvantages that they have is their lack of elasticity, which increases with the use of ceramic or zirconia crowns. The consequences that can arise from this lack of elasticity have led to the search for new materials with better mechanical properties to cushion occlusal loads. PEEK-based restoration in implant prosthetics can compensate these occlusal forces, facilitating cushioning while chewing. Conclusion This procedure provides excellent elasticity and resembles natural tooth structure. This clinical case suggests that PEEK restorations can be used in zirconia implants in dentistry.

  5. Optical properties and light irradiance of monolithic zirconia at variable thicknesses.

    Science.gov (United States)

    Sulaiman, Taiseer A; Abdulmajeed, Aous A; Donovan, Terrence E; Ritter, André V; Vallittu, Pekka K; Närhi, Timo O; Lassila, Lippo V

    2015-10-01

    The aims of this study were to: (1) estimate the effect of polishing on the surface gloss of monolithic zirconia, (2) measure and compare the translucency of monolithic zirconia at variable thicknesses, and (3) determine the effect of zirconia thickness on irradiance and total irradiant energy. Four monolithic partially stabilized zirconia (PSZ) brands; Prettau® (PRT, Zirkonzahn), Bruxzir® (BRX, Glidewell), Zenostar® (ZEN, Wieland), Katana® (KAT, Noritake), and one fully stabilized zirconia (FSZ); Prettau Anterior® (PRTA, Zirkonzahn) were used to fabricate specimens (n=5/subgroup) with different thicknesses (0.5, 0.7, 1.0, 1.2, 1.5, and 2.0mm). Zirconia core material ICE® Zircon (ICE, Zirkonzahn) was used as a control. Surface gloss and translucency were evaluated using a reflection spectrophotometer. Irradiance and total irradiant energy transmitted through each specimen was quantified using MARC® Resin Calibrator. All specimens were then subjected to a standardized polishing method and the surface gloss, translucency, irradiance, and total irradiant energy measurements were repeated. Statistical analysis was performed using two-way ANOVA and post-hoc Tukey's tests (pgloss was significantly affected by polishing (p<0.05), regardless of brand and thickness. Translucency values ranged from 5.65 to 20.40 before polishing and 5.10 to 19.95 after polishing. The ranking from least to highest translucent (after polish) was: BRX=ICE=PRTzirconia and the amount was brand dependent (p<0.05). Brand selection, thickness, and polishing of monolithic zirconia can affect the ultimate clinical outcome of the optical properties of zirconia restorations. FSZ is relatively more polishable and translucent than PSZ. Copyright © 2015 Academy of Dental Materials

  6. Composite Ni-Co-fly ash coatings on 5083 aluminium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Panagopoulos, C.N., E-mail: chpanag@metal.ntua.gr [Laboratory of Physical Metallurgy, National Technical University of Athens, Zografos, 15780 Athens (Greece); Georgiou, E.P.; Tsopani, A.; Piperi, L. [Laboratory of Physical Metallurgy, National Technical University of Athens, Zografos, 15780 Athens (Greece)

    2011-03-15

    Ni-Co-fly ash coatings were deposited on zincate treated 5083 wrought aluminium alloy substrates with the aid of the electrodeposition technique. Structural and chemical characterization of the produced composite coatings was performed with the aid of X-ray diffraction (XRD), scanning electron microscopy (SEM) and electron dispersive X-ray analysis (EDS) techniques. The Ni-Co-fly ash coatings were found to consist of a crystalline Ni-Co solid solution with dispersed fly ash particles. In addition, chemical analysis of the Ni-Co matrix showed that it consisted of 80 wt.% Ni and 20 wt.% Co. The co-deposition of fly ash particles leads to a significant increase of the microhardness of the coating. The corrosion behaviour of the Ni-Co-fly ash/zincate coated aluminium alloy, in a 0.3 M NaCl solution (pH = 3.5), was studied by means of potentiodynamic corrosion experiments.

  7. Effect of autoclave induced low-temperature degradation on the adhesion energy between yttria-stabilized zirconia veneered with porcelain.

    Science.gov (United States)

    Li, Kai Chun; Waddell, J Neil; Prior, David J; Ting, Stephanie; Girvan, Liz; van Vuuren, Ludwig Jansen; Swain, Michael V

    2013-11-01

    To investigate the effect of autoclave induced low-temperature degradation on the adhesion energy between yttria-stabilized zirconia veneered with porcelain. The strain energy release rate using a four-point bending stable fracture test was evaluated for two different porcelains [leucite containing (VM9) and glass (Zirox) porcelain] veneered to zirconia. Prior to veneering the zirconia had been subjected to 0 (control), 1, 5, 10 and 20 autoclave cycles. The specimens were manufactured to a total bi-layer dimension of 30 mm × 8 mm × 3 mm. Subsequent scanning electron microscopy/energy dispersive spectrometry, electron backscatter diffraction and X-ray diffraction analysis were performed to identify the phase transformation and fracture behavior. The strain energy release rate for debonding of the VM9 specimens were significantly higher (pautoclave cycles lowered the strain energy release rate significantly (pautoclave cycles between 5 and 20. The monoclinic phase reverted back to tetragonal phase after undergoing conventional porcelain firing cycles. EBSD data showed significant changes of the grain size distribution between the control and autoclaved specimen (cycle 20). Increasing autoclave cycles only significantly decreased the adhesion of the VM9 layered specimens. In addition, a conventional porcelain firing schedule completely reverted the monoclinic phase back to tetragonal. Copyright © 2013 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  8. Key Durability Issues with Mullite-Based Environmental Barrier Coatings for Si-Based Ceramics

    Science.gov (United States)

    Lee, Kang N.

    2000-01-01

    Plasma-sprayed mullite (3Al2O3.2SiO2) and mullite/yttria-stabilized-zirconia (YSZ) dual layer coatings have been developed to protect silicon -based ceramics from environmental attack. Mullite-based coating systems show excellent durability in air. However, in combustion environments, corrosive species such as molten salt or water vapor penetrate through cracks in the coating and attack the Si-based ceramics along the interface. Thus the modification of the coating system for enhanced crack-resistance is necessary for long-term durability in combustion environments. Other key durability issues include interfacial contamination and coating/substrate bonding. Interfacial contamination leads to enhanced oxidation and interfacial pore formation, while a weak coating/substrate bonding leads to rapid attack of the interface by corrosive species, both of which can cause a premature failure of the coating. Interfacial contamination can be minimized by limiting impurities in coating and substrate materials. The interface may be modified to improve the coating/substrate bond.

  9. Eudragit L/HPMCAS blend enteric-coated lansoprazole pellets: enhanced drug stability and oral bioavailability.

    Science.gov (United States)

    Fang, Yu; Wang, Guozheng; Zhang, Rong; Liu, Zhihua; Liu, Zhenghua; Wu, Xiaohui; Cao, Deying

    2014-06-01

    The objectives of the present work were to use blends of Eudragit L and hydroxypropyl methylcellulose acetate succinate (HPMCAS) as enteric film coatings for lansoprazole (LSP) pellets. The enteric-coated pellets were prepared with a fluid-bed coater. The influence of the blend ratio, type of plasticizer, plasticizer level, coating level, and curing conditions on gastric stability in vitro drug release and drug stability was evaluated. Furthermore, the bioavailability of the blend-coated pellets in beagle dogs was also performed. The blend-coated pellets exhibited significant improvement of gastric stability and drug stability compared to the pure polymer-coated pellets. Moreover, the AUC values of blend-coated pellets were greater than that of the pure polymer-coated pellets. It was concluded that the using blends of Eudragit L and HPMCAS as enteric film coatings for LSP pellets improved the drug stability and oral bioavailability.

  10. Characterization of thermally sprayed coatings for high-temperature wear-protection applications

    International Nuclear Information System (INIS)

    Li, C.C.

    1980-03-01

    Under normal high-temperature gas-cooled reactor (HTGR) operating conditions, faying surfaces of metallic components under high contact pressure are prone to friction, wear, and self-welding damage. Component design calls for coatings for the protection of the mating surfaces. Anticipated operating temperatures up to 850 to 950 0 C (1562 to 1742 0 F) and a 40-y design life require coatings with excellent thermal stability and adequate wear and spallation resistance, and they must be compatible with the HTGR coolant helium environment. Plasma and detonation-gun (D-gun) deposited chromium carbide-base and stabilized zirconia coatings are under consideration for wear protection of reactor components such as the thermal barrier, heat exchangers, control rods, and turbomachinery. Programs are under way to address the structural integrity, helium compatibility, and tribological behavior of relevant sprayed coatings. In this paper, the need for protection of critical metallic components and the criteria for selection of coatings are discussed. The technical background to coating development and the experience with the steam cycle HTGR (HTGR-SC) are commented upon. Coating characterization techniques employed at General Atomic Company (GA) are presented, and the progress of the experimental programs is briefly reviewed. In characterizing the coatings for HTGR applications, it is concluded that a systems approach to establish correlation between coating process parameters and coating microstructural and tribological properties for design consideration is required

  11. Synthesis, mechanical properties and bioactivity of nanostructured zirconia

    Energy Technology Data Exchange (ETDEWEB)

    Sarkar, Debasish, E-mail: dsarkar@nitrkl.ac.in; Swain, Sanjaya Kumar; Adhikari, Sangeeta; Reddy, B. Sambi; Maiti, Himadri Sekhar, E-mail: hsmaiti2009@gmail.com

    2013-08-01

    Yttria stabilized zirconia 3Y – TZP nanopowders (10–30 nm) are prepared through direct precursor calcination of mixed zirconium oxychloride and yttrium nitrate solutions at 600 °C for 2 h. Cuboid(50 × 25 × 20 mm{sup 3}) zirconia blanks are fabricated through centrifuge casting and followed by sintering at 1350 °C for 2 h. Sintered zirconia blanks exhibit 24% volume shrinkage and 98% relative density with average grain size of 250 nm. Vickers hardness and indented fracture toughness of sintered blanks are measured as 13.5 GPa and 3.5 MPa.m{sup 1/2}, respectively. Bioactivity of nanostructured zirconia originates after four weeks incubation in simulated body fluid solution. An optimum time is required for the deposition of hydroxyapatite nanoparticles on stress-induced nucleation site of nanostructured zirconia. - Highlights: • A new technique has been proposed to prepare 10–30 nm 3Y – TZP nanopowders. • Cuboid zirconia blanks are fabricated through centrifuge casting. • Average grain size varies from 100 to 400 nm after sintering at 1350 °C for 2 h. • Hardness and fracture toughness are found as 13.5 GPa and 3.5 MPa.m{sup 1/2}, respectively. • Nanoscale hydroxyapatite deposits on stress-induced nucleation site of ZrO{sub 2} after optimum time.

  12. Accelerated ceria–zirconia solubilization by cationic diffusion inversion at low oxygen activity

    DEFF Research Database (Denmark)

    Esposito, Vincenzo; Ni, De Wei; Marani, Debora

    2016-01-01

    Fast elemental diffusion at the Gd-doped ceria/Y-stabilized zirconia interface occurs under reducing conditions at low oxygen activity (pO2 < 10−12 atm) and high temperature (1400 °C). This effect leads to formation of thick ceria–zirconia solid solution reaction layers in the micro-range vs. thi...

  13. Atomistic modeling of La3+ doping segregation effect on nanocrystalline yttria-stabilized zirconia.

    Science.gov (United States)

    Zhang, Shenli; Sha, Haoyan; Castro, Ricardo H R; Faller, Roland

    2018-05-16

    The effect of La3+ doping on the structure and ionic conductivity change in nanocrystalline yttria-stabilized zirconia (YSZ) was studied using a combination of Monte Carlo and molecular dynamics simulations. The simulation revealed the segregation of La3+ at eight tilt grain boundary (GB) structures and predicted an average grain boundary (GB) energy decrease of 0.25 J m-2, which is close to the experimental values reported in the literature. Cation stabilization was found to be the main reason for the GB energy decrease, and energy fluctuations near the grain boundary are smoothed out with La3+ segregation. Both dynamic and energetic analysis on the Σ13(510)/[001] GB structure revealed La3+ doping hinders O2- diffusion in the GB region, where the diffusion coefficient monotonically decreases with increasing La3+ doping concentration. The effect was attributed to the increase in the site-dependent migration barriers for O2- hopping caused by segregated La3+, which also leads to anisotropic diffusion at the GB.

  14. [In vitro evaluation of low-temperature aging effects of Y2O3 stabilized tetragonal zirconia polycrystals dental ceramics].

    Science.gov (United States)

    Yi, Yuan-fu; Liu, Hong-chen; Wang, Chen; Tian, Jie-mo; Wen, Ning

    2008-03-01

    To investigate the influence of in vitro low-temperature degradation (LTD) treatment on the structural stability of 5 kinds of Y2O3 stabilized tetragonal zirconia polycrystals (Y-TZP) dental ceramics. TZ-3YS powder was compacted at 200 MPa using cold isostatic pressure and pre-sintered at 1050 degrees C for 2 h forming presintered blocks. Specimens were sectioned into 15 mm x 15 mm x 1.5 mm slices from blocks of TZ-3YS, Vita In-Ceram YZ, Ivoclar, Cercon Smart, and Kavo Y-TZP presintered blocks, 18 slices for each brand, and then densely sintered. Specimens were divided into 6 groups and subjected to an accelerated aging test carried out in an autoclave in steam at 134 degrees C, 0.2 MPa, for 0, 1, 2, 3, 4, and 5 h. X-ray diffraction (XRD) was used to identify crystal phases and relative content of monoclinic phase was calculated. Specimens for three-point bending test were fabricated using TZ-3YS ceramics according to the ISO 6872 standard and bending strength was tested before and after aging. The polished and aging specimens of TZ-3YS and Cercon Smart zirconia ceramics were observed by atomic force microscopy (AFM) to evaluate surface microstructure. Tetragonal-to-monoclinic phase transformation was detected for specimens of TZ-3YS, Vita In-Ceram YZ, Ivoclar, and Kavo zirconia ceramics except for Cercon Smart ceramics after aging, and the relative content of monoclinic phase was increasing with the prolonged aging time. TZ-3YS was the most affected material, Kavo took the second, and Vita and Ivoclar were similar. Aging had no significant negative effects on flexural strength of TZ-3YS with average bending strength being over 1100 MPa. The nucleation and growth of monoclinic phase were detected by AFM in surface of Cercon Smart zirconia in which monoclinic phase was not detected by XRD. The results suggest that LTD of dental Y-TZP is time dependent, but the aging test does not reduce the flexural strength of TZ-3YS. The long-term clinical serviceability of dental

  15. Microstructure of thin film platinum electrodes on yttrium stabilized zirconia prepared by sputter deposition

    Energy Technology Data Exchange (ETDEWEB)

    Toghan, Arafat, E-mail: arafat.toghan@pci.uni-hannover.de [Institute of Physical Chemistry and Electrochemistry, Leibniz University of Hannover, Callinstrasse 3-3a, D-30167 Hannover (Germany); Khodari, M. [Chemistry Department, Faculty of Science, South Valley University, Qena, 83523 (Egypt); Steinbach, F.; Imbihl, R. [Institute of Physical Chemistry and Electrochemistry, Leibniz University of Hannover, Callinstrasse 3-3a, D-30167 Hannover (Germany)

    2011-09-01

    (111) oriented thin film Pt electrodes were prepared on single crystals of yttrium-stabilized zirconia (YSZ) by sputter deposition of platinum. The electrodes were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), selected area electron diffraction (SAED), X-ray diffraction (XRD), energy-dispersive X-ray analysis (EDX), atomic force microscopy (AFM) and by profilometry. SEM images of the as-sputtered platinum film show a compact amorphous Pt film covering uniformly the substrate. Upon annealing at 1123 K, gaps and pores at the interface develop leading to a partial dewetting of the Pt film. Increasing the annealing temperature to 1373 K transforms the polycrystalline Pt film into single crystalline grains exhibiting a (111) orientation towards the substrate.

  16. Enhanced electrochemical performance of CoAl-layered double hydroxide nanosheet arrays coated by platinum films

    International Nuclear Information System (INIS)

    Cheng, J.P.; Fang, J.H.; Li, M.; Zhang, W.F.; Liu, F.; Zhang, X.B.

    2013-01-01

    Graphical abstract: Schematic illustration for the electron transport between the current collector and the active CoAl LDH arrays, where the yellow arrows indicate the high resistance of CoAl LDH, while the green arrows present the high conductivity of Pt films on LDH. -- Highlights: •CoAl layered double hydroxide nanosheet arrays are synthesized by hydrothermal method. •Pt films coated on surface of CoAl nanosheets facilitate fast electron transport. •CoAl LDH nanosheets coated with Pt film for 5 min have an excellent performance. -- Abstract: Three-dimensional network of cobalt and aluminum layered double hydroxide (LDH) nanosheets was synthesized on nickel foam by a simple hydrothermal method. The CoAl-LDH nonosheets were subsequently coated by ion sputtering with thin layers of Pt films to facilitate fast electron transport between current collector and the CoAl-LDH active materials. The optimal thickness of the Pt film acquiring the best performance was identified by applying various sputtering time in controlled experiments. The supercapacitor built by the CoAl-LDH nanosheets coated with Pt film sputtered for 5 min has a high specific capacitance (734.4 F g −1 at 3 A g −1 ), excellent rate capability as well as cycling stability. Moreover, it showed a long life of 77% retention after 6000 cycles and its general morphology was preserved after the test. The synergetic affect of conductive layer of Pt films and CoAl-LDH on the improvement of electrochemical properties was discussed and this would provide a useful clue in designing novel and effective electrode materials for supercapacitors

  17. Shear strength of a thermal barrier coating parallel to the bond coat

    International Nuclear Information System (INIS)

    Cruse, T.A.; Dommarco, R.C.; Bastias, P.C.

    1998-01-01

    The static and low cycle fatigue strength of an air plasma sprayed (APS) partially stabilized zirconia thermal barrier coating (TBC) is experimentally evaluated. The shear testing utilized the Iosipescu shear test arrangement. Testing was performed parallel to the TBC-substrate interface. The TBC testing required an innovative use of steel extensions with the TBC bonded between the steel extensions to form the standard Iosipescu specimen shape. The test method appears to have been successful. Fracture of the TBC was initiated in shear, although unconstrained specimen fractures propagated at the TBC-bond coat interface. The use of side grooves on the TBC was successful in keeping the failure in the gage section and did not appear to affect the shear strength values that were measured. Low cycle fatigue failures were obtained at high stress levels approaching the ultimate strength of the TBC. The static and fatigue strengths do not appear to be markedly different from tensile properties for comparable TBC material

  18. High-temperature stability of yttria-stabilized zirconia thermal barrier ...

    Indian Academy of Sciences (India)

    temperature drop was found to increase with the coating thickness of YSZ. The coatings ... thermal barrier coating system on niobium alloys for supersonic vehicles. .... Voltage (V). 75 ..... However, distribution of the other elements; such as Ni,.

  19. Materials and coating technology for pyrochemical reprocessing applications

    International Nuclear Information System (INIS)

    Jayakumar, T.; Kamachi Mudali, U.

    2013-01-01

    Metallic fuelled fast breeder reactors with co-located pyrochemical reprocessing plants have been proposed as the best option in order to increase the breeding gain, reduce the doubling time of the fuel and reprocess short cooled and high burnup fuel. To establish the pyrochemical reprocessing plants with various unit operations, it is necessary to identify, develop and qualify reliable corrosion resistant materials and coatings for service in molten LiCI-KCI salt and molten uranium environment operating at 773 to 1573 K. Towards materials and coating technology development and testing for molten salt environment a high temperature corrosion testing laboratory was established and studies were initiated. Molten salt test assembly for testing materials and coatings in molten LiCI-KCI salt under controlled ultra high pure (UHP) argon environment at high temperatures has been designed, fabricated, commissioned and tests were carried out on various candidate materials and coatings. Electro-formed (EF) Ni, Ni with Ni-W coating, coatings of ZrN, TiN, HfN and Ti-Si-N on high density (HD) graphite, candidate materials like 2.25Cr-1Mo steel, 9Cr-1Mo steel, 316L stainless steel, Ni base alloys (INCONEL 600, 625 and 690), HD graphite, pyrolytic graphite (PyG), and yttria stabilized zirconia (YSZ) and alumina-40wt% titania thermal barrier coatings were tested for their suitability for molten salt applications. Corrosion studies indicated that YSZ and PyG showed superior corrosion resistance in molten LiCI-KCI salt at 873 K up to 2000 h exposure. Surface modification techniques like annealing, laser remelting and laser shock processing were pursued to consolidate the coatings and improve their high temperature performance. Coating integrity using dielectric electrochemical system and thermal cycling furnace established that, compared to plain 9Cr-1Mo steel YSZ coated 9Cr-1Mo steel performed better from 473 K to 1223 K. The presentation highlights the results of the

  20. Orthodontic bracket bonding to glazed full-contour zirconia

    Directory of Open Access Journals (Sweden)

    Ji-Young Kwak

    2016-05-01

    Full Text Available Objectives This study evaluated the effects of different surface conditioning methods on the bond strength of orthodontic brackets to glazed full-zirconia surfaces. Materials and Methods Glazed zirconia (except for the control, Zirkonzahn Prettau disc surfaces were pre-treated: PO (control, polishing; BR, bur roughening; PP, cleaning with a prophy cup and pumice; HF, hydrofluoric acid etching; AA, air abrasion with aluminum oxide; CJ, CoJet-Sand. The surfaces were examined using profilometry, scanning electron microscopy, and electron dispersive spectroscopy. A zirconia primer (Z-Prime Plus, Z or a silane primer (Monobond-S, S was then applied to the surfaces, yielding 7 groups (PO-Z, BR-Z, PP-S, HF-S, AA-S, AA-Z, and CJ-S. Metal bracket-bonded specimens were stored in water for 24 hr at 37℃, and thermocycled for 1,000 cycles. Their bond strengths were measured using the wire loop method (n = 10. Results Except for BR, the surface pre-treatments failed to expose the zirconia substructure. A significant difference in bond strengths was found between AA-Z (4.60 ± 1.08 MPa and all other groups (13.38 ± 2.57 - 15.78 ± 2.39 MPa, p < 0.05. For AA-Z, most of the adhesive remained on the bracket. Conclusions For bracket bonding to glazed zirconia, a simple application of silane to the cleaned surface is recommended. A zirconia primer should be used only when the zirconia substructure is definitely exposed.

  1. Co-electrodeposition of hard Ni-W/diamond nanocomposite coatings

    Science.gov (United States)

    Zhang, Xinyu; Qin, Jiaqian; Das, Malay Kumar; Hao, Ruru; Zhong, Hua; Thueploy, Adisak; Limpanart, Sarintorn; Boonyongmaneerat, Yuttanant; Ma, Mingzhen; Liu, Riping

    2016-02-01

    Electroplated hard chrome coating is widely used as a wear resistant coating to prolong the life of mechanical components. However, the electroplating process generates hexavalent chromium ion which is known carcinogen. Hence, there is a major effort throughout the electroplating industry to replace hard chrome coating. Composite coating has been identified as suitable materials for replacement of hard chrome coating, while deposition coating prepared using traditional co-deposition techniques have relatively low particles content, but the content of particles incorporated into a coating may fundamentally affect its properties. In the present work, Ni-W/diamond composite coatings were prepared by sediment co-electrodeposition from Ni-W plating bath, containing suspended diamond particles. This study indicates that higher diamond contents could be successfully co-deposited and uniformly distributed in the Ni-W alloy matrix. The maximum hardness of Ni-W/diamond composite coatings is found to be 2249 ± 23 Hv due to the highest diamond content of 64 wt.%. The hardness could be further enhanced up to 2647 ± 25 Hv with heat treatment at 873 K for 1 h in Ar gas, which is comparable to hard chrome coatings. Moreover, the addition of diamond particles could significantly enhance the wear resistance of the coatings.

  2. Spatially resolved Raman spectroscopy study of transformed zones in magnesia-partially-stabilized zirconia

    International Nuclear Information System (INIS)

    Davskardt, R.H.; Veirs, D.K.; Ritchie, R.O.

    1989-01-01

    Raman vibrational spectroscopy provides an effective phase characterization technique in materials systems containing particle dispersions of the tetragonal and monoclinic polymorphs of zirconia, each of which yields a unique Raman spectrum. An investigation is reported to assess a novel, spatially resolved Raman spectroscopy system in the study of transformed zones surrounding cracks in partially stabilized MgO-ZrO 2 (PSZ). The experimental arrangement uses an imaging (two-dimensional) photomultiplier tube to produce a one-dimensional Raman profile of phase compositions along a slitlike laser beam without translation of either the sample or the laser beam and without scanning the spectrometer. Results from phase characterization studies of the size, frontal morphology, and extent of transformation of transformation zones surrounding cracks produced under monotonic and cyclic loading conditions are presented

  3. The role of microstructure and phase distribution in the failure mechanisms and life prediction model for PSZ coatings

    Science.gov (United States)

    Sisson, R. D., Jr.; Sone, Ichiro; Biederman, R. R.

    1985-01-01

    Partially Stabilized Zirconia (PSZ) may become widely used for Thermal Barrier Coatings (TBC). Failure of these coatings can occur due to thermal fatigue in oxidizing atmospheres. The failure is due to the strains that develop due to thermal gradients, differences in thermal expansion coefficients, and oxidation of the bond coating. The role of microstructure and the cubic, tetragonal, and monoclinic phase distribution in the strain development and subsequent failure will be discussed. An X-ray diffraction technique for accurate determination of the fraction of each phase in PSZ will be applied to understanding the phase transformations and strain development. These results will be discussed in terms of developing a model for life prediction in PSZ coatings during thermal cycling.

  4. Strippable coating used for the TMI-2 reactor building decontamination

    International Nuclear Information System (INIS)

    Adams, J.W.; Dougherty, D.R.; Barletta, R.E.

    1984-01-01

    Strippable coating material used in the TMI-2 reactor building decontamination has been tested for Sr, Cs, and Co leachability, for radiation stability, thermal stability, and for resistance to biodegradation. It was also immersion tested in water, a water solution saturated with toluene and xylene, toluene, xylene, and liquid scintillation counting (LSC) cocktail. Leach testing resulted in all of the Cs and Co activity and most of the Sr activity being released from the coating in just a few days. Immersion resulted in swelling of the coating in all of the liquids tested. Gamma irradiation and heating of the coating did not produce any apparent physical changes in the coating to 1 x 10 8 rad and 100 0 C; however, gas generation of H 2 , CO, CO 2 was observed in both cases. Biodegradation of the coating occurred readily in soils as indicated by monitoring CO 2 produced from microbial respiration. These test results indicate that strippable coating radwaste would have to be stabilized to meet the requirements for Class B waste outlined in 10 CFR Part 61 and the NRC Draft Technical Position on Waste Form

  5. Microstructure-electrical properties relation of zirconia based ceramic composites

    International Nuclear Information System (INIS)

    Fonseca, Fabio Coral

    2001-01-01

    The electrical properties of zirconia based ceramic composites were studied by impedance spectroscopy. Three materials were prepared with different relative compositions of the conducting and insulating phases: (ZrO 2 :8 mol% Y 2 ) 3 ) + MgO, (ZrO 2 :8 mol% Y 2 O 3 ) + Y 2 O 3 and ZrO 2 + 8 mol% Y 2 O 3 . All specimens were analyzed by X-ray diffraction and scanning electron microscopy for microstructural characterization and for correlation of microstructural aspects with electrical properties. For (ZrO 2 :8 mol% Y 2 O 3 ) + MgO the main results show that the dependence of the different (microstructural constituents) contributions to the electrical resistivity on the magnesia content follows two stages: one below and another above the solubility limit of magnesia in Yttria-stabilized zirconia. The same dependence is found for the lattice parameter determined by X-ray diffraction measurements. The impedance diagrams of the composites have been resolved allowing the identification of contributions due to the presence of each microstructural constituent in both stages. Magnesia as a second phase is found to inhibit grain growth in Yttria-stabilized zirconia and the solubility limit for magnesia in the zirconia matrix is around 10 mol%. For (ZrO 2 :8 mol% Y 2 O 3 ) + Y 2 O 3 the main results show that: Yttria is present as a second phase for 1350 deg C /0.1 h sintering; the addition of 2 mol% of Yttria does not modify significantly the electrical properties; the solubility limit for Yttria is around 2 mol% according to electrical measurements. Similarly to magnesia, Yttria inhibits grain growth on Yttria-stabilized zirconia. The general effective medium theory was used to analyze the percolation of the insulating phase; the percolation threshold is different if one considers separately the total, bulk and grain boundary contributions to the electrical conductivity: 32.0, 38.5 and 27.8 vol% for total, intra and intergranular contributions, respectively. The increase of

  6. Thermo-stimulated luminescence of ion-irradiated yttria-stabilized zirconia

    Energy Technology Data Exchange (ETDEWEB)

    Costantini, Jean-Marc [CEA, DMN, SRMA, 91191 Gif-sur Yvette Cedex (France); Beuneu, Francois [LSI, CEA-CNRS-Ecole Polytechnique, 91128 Palaiseau Cedex (France); Fasoli, Mauro; Galli, Anna; Vedda, Anna; Martini, Marco, E-mail: jean-marc.costantini@cea.fr [CNR-IFN (Italy)

    2011-03-23

    Yttria-stabilized zirconia (ZrO{sub 2}:Y{sup 3+}) single crystals (with 9.5 mol% Y{sub 2}O{sub 3}) were irradiated with ions (from 1 MeV He to 2.6 GeV U). Electron paramagnetic resonance (EPR) data show that two kinds of colour centres (F{sup +}-type and T centres) are produced. Thermo-stimulated luminescence (TSL) data exhibit a quite strong peak at {approx} 500-550 K in the glow curves of all irradiated samples regardless of the ion species and energy. Moreover, the 3D-TSL measurements reveal that this peak is correlated with a light emission at a wavelength of {approx} 620 nm (i.e. photon energy {approx} 2 eV). The TSL peak maximum temperatures are consistent with characteristic temperatures of about 500 K of annealing stages of colour centres. However, the trap-depth energies (ranging between 0.7 and 1.4 eV) deduced from the initial rise of partially cleaned TSL peaks, or from a rough approximation using Urbach's formula, are rather larger than the activation energies for defect recovery, ranging between 0.3 and 0.7 eV, as deduced from the EPR data. The processes involved in TSL are discussed in relation to available photoluminescence and defect energy-level data.

  7. Enhanced Physical Stability of Amorphous Drug Formulations via Dry Polymer Coating.

    Science.gov (United States)

    Capece, Maxx; Davé, Rajesh

    2015-06-01

    Although amorphous solid drug formulations may be advantageous for enhancing the bioavailability of poorly soluble active pharmaceutical ingredients, they exhibit poor physical stability and undergo recrystallization. To address this limitation, this study investigates stability issues associated with amorphous solids through analysis of the crystallization behavior for acetaminophen (APAP), known as a fast crystallizer, using a modified form of the Avrami equation that kinetically models both surface and bulk crystallization. It is found that surface-enhanced crystallization, occurring faster at the free surface than in the bulk, is the major impediment to the stability of amorphous APAP. It is hypothesized that a novel use of a dry-polymer-coating process referred to as mechanical-dry-polymer-coating may be used to inhibit surface crystallization and enhance stability. The proposed process, which is examined, simultaneously mills and coats amorphous solids with polymer, while avoiding solvents or solutions, which may otherwise cause stability or crystallization issues during coating. It is shown that solid dispersions of APAP (64% loading) with a small particle size (28 μm) could be prepared and coated with the polymer, carnauba wax, in a vibratory ball mill. The resulting amorphous solid was found to have excellent stability as a result of inhibition of surface crystallization. © 2015 Wiley Periodicals, Inc. and the American Pharmacists Association.

  8. Hidroxyapatite Coating on CoCrMo Alloy Titanium Nitride Coated Using Biomimetic Method

    International Nuclear Information System (INIS)

    Charlena; Sukaryo, S.G.; Fajar, M.

    2016-01-01

    Bone implants is a way to cure broken bones which is being developed. The implants can be made of metals, ceramics and polymers. Metallic materials commonly used are titanium (Ti), stainless steel, and metal alloys. This study used Co-based alloys, i.e. CoCrMo coated with titanium nitride (TiN) which was then coated on hidroxyapatite (HAp). The HAp coating on the surface of CoCrMo alloy was done by biomimetic methods, first by soaking the metal alloys in simulated body fluid (SBF) solution for 18, 24, and 36 hours. The immersion in the SBF solution produced white coat on the surface of the metal alloy. The layers formed were analyzed by scanning electron microscope (SEM) and characterized by x-ray diffractometer (XRD). Based on the SEM results of 36 hours treatment, the morphology of apatite crystal formed fine grains. According to XRD result, there were HAp peaks at angles 2θ 31.86, 32.25, dan 39.48. However, there were also CaCO 3 peaks at angles 2θ 29.46, 36.04, and 46.79. It indicated the pure HAp is not yet formed. (paper)

  9. Hidroxyapatite Coating on CoCrMo Alloy Titanium Nitride Coated Using Biomimetic Method

    Science.gov (United States)

    Charlena; Sukaryo, S. G.; Fajar, M.

    2016-11-01

    Bone implants is a way to cure broken bones which is being developed. The implants can be made of metals, ceramics and polymers. Metallic materials commonly used are titanium (Ti), stainless steel, and metal alloys. This study used Co-based alloys, i.e. CoCrMo coated with titanium nitride (TiN) which was then coated on hidroxyapatite (HAp). The HAp coating on the surface of CoCrMo alloy was done by biomimetic methods, first by soaking the metal alloys in simulated body fluid (SBF) solution for 18, 24, and 36 hours. The immersion in the SBF solution produced white coat on the surface of the metal alloy. The layers formed were analyzed by scanning electron microscope (SEM) and characterized by x-ray diffractometer (XRD). Based on the SEM results of 36 hours treatment, the morphology of apatite crystal formed fine grains. According to XRD result, there were HAp peaks at angles 2θ 31.86, 32.25, dan 39.48. However, there were also CaCO3 peaks at angles 2θ 29.46, 36.04, and 46.79. It indicated the pure HAp is not yet formed.

  10. Phase transformations in air plasma-sprayed yttria-stabilized zirconia thermal barrier coatings

    Directory of Open Access Journals (Sweden)

    Julián D. Osorio

    2014-01-01

    Full Text Available En este trabajo, las transformaciones de fase en Recubrimientos de Barrera Térmica (TBC constituidos por ZrO 2 – 8 wt.% Y2O3 (zirconia - 8 wt.% ytrria fueron estudiados a través de Difracción de Rayos X (XRD y refinamiento Rietveld. Las muestras de TBC fueron depositadas mediante aspersión por plasma atmosférico sobre un sustrato tipo Inconel 625 y fueron tratadas térmicamente con dos condiciones diferentes: en la primera se utilizó una temperatura de 1100oC con tiempos de exposición entre 1 hora y 1000 horas; en la segunda las muestras fueron sometidas a temperaturas entre 700oC y 1100o durante 50 horas. De acuerdo a los resultados obtenidos mediante refinamiento Rietveld el contenido de fase cúbica en el recubrimiento (TC se incrementa con el tiempo y la temperatura, desde 7.3 wt.% hasta 15.7 wt.% después de 1000 horas a 1100oC. La fase cúbica en grandes cantidades es indeseable debido a que presenta inferiores propiedades mecánicas cuando se compara con la fase tetragonal. Después de 800 horas de exposición a alta temperatura, el contenido de Y2O3 en la fase tetragonal se reduce hasta 6.6 wt.% y una fracción de la fase tetragonal transforma a monoclínica durante el enfriamiento. La fase monoclínica alcanza 18.0 wt.% después de 1000 horas. Esta fase es también indeseable porque además de tener una mayor conductividad térmica, la transformación de tetragonal a monoclínica viene acompañada de un cambio volumétrico de alrededor de 5% que promueve la formación y propagación de grietas, las cuales comprometen la integridad del recubrimiento.

  11. A comparison between the effect of zirconia-coated FRC and glass fiber posts on the fracture resistance of endodontically treated teeth

    Directory of Open Access Journals (Sweden)

    Ezatollah Jalalian

    2014-04-01

    Full Text Available   Background and Aims : The root fracture resistance of endodontically treated teeth depends on the types of posts. The aim of this study was to compare the effect of two types of bonded non-metallic posts with different elasticity modulus on the fracture resistance of endodontically treated teeth under compressive loads.   Materials and Methods: In this in vitro experimental study, 20 fresh extracted mandibular premolars were selected and sectioned adjacent to the CEJ and then were endodontically treated. The specimens were randomly divided into two groups (n=10. After post space preparations, the fiber RTD Light posts (R.T.D, France and zirconia coated fiber posts (ICE light, Danville were cemented into the root canals. Composite resin (Lumiglass R.T.D, France cores were built up. Aluminium foil was used to mimic the PDL, and the specimens were embedded in acrylic resin and tested in a Universal Testing Machine. A compressive load was applied at a 90 degree angle until fracture at a crosshead speed of 1mm/min. Data were analyzed using one-way ANOVA and T test .   Results: The mean fracture resistance of R.T.D group was (1083.11 ± 156.74 (N and the mean of ICE light group was (865.18 ± 106.24 (N. The highest mean fracture resistance was observed in RTD fiberglass and a statistically significant difference was observed between the two groups (P<0.001.   Conclusion: FRC posts with zirconia coating due to unfavorable fractures of the teeth should be used with caution, and thus, fiber posts are preferred.

  12. Bioactive hydroxyapatite/graphene composite coating and its corrosion stability in simulated body fluid

    Energy Technology Data Exchange (ETDEWEB)

    Janković, Ana; Eraković, Sanja [Faculty of Technology and Metallurgy, University of Belgrade, Karnegijeva 4, 11 000 Belgrade (Serbia); Mitrić, Miodrag [Vinča Institute of Nuclear Sciences, University of Belgrade, Mike Petrovića Alasa 12-14, 11 000 Belgrade (Serbia); Matić, Ivana Z.; Juranić, Zorica D. [Institute of Oncology and Radiology of Serbia, Pasterova 14, 11 000 Belgrade (Serbia); Tsui, Gary C.P.; Tang, Chak-yin [Department of Industrial and Systems Engineering, The Hong Kong Polytechnic University, Hung Hom, Kowloon, Hong Kong (China); Mišković-Stanković, Vesna [Faculty of Technology and Metallurgy, University of Belgrade, Karnegijeva 4, 11 000 Belgrade (Serbia); Rhee, Kyong Yop, E-mail: rheeky@khu.ac.kr [Department of Mechanical Engineering, Kyung Hee University, Yongin 449-701 (Korea, Republic of); Park, Soo Jin [Chemistry, College of Natural Sciences, Inha University, Incheon 402-751 (Korea, Republic of)

    2015-03-05

    Highlights: • Bioactive HAP/Gr coating on Ti was successfully obtained by EPD. • Increased fracture toughness of the HAP/Gr coating compared to pure HAP coating. • HAP/Gr coating exhibited superior biomimetic mineralization vs. pure HAP coating. • Gr improved the mechanical properties and thermal stability of HAP/Gr coating. • HAP/Gr coating was classified as non-cytotoxic against the targeted PBMC. - Abstract: The hydroxyapatite/graphene (HAP/Gr) composite was electrodeposited on Ti using the electrophoretic deposition process to obtain uniform bioactive coating with improved mechanical strength and favorable corrosion stability in simulated body fluid (SBF). Incorporation of Gr was verified by Raman spectroscopy, X-ray diffraction, Fourier transform infrared spectroscopy, thermogravimetric analysis, and X-ray photoelectron analysis. The HAP/Gr composite coating exhibited reduced surface cracks, nearly double the hardness, and elastic modulus increased by almost 50% compared to pure HAP coating, as estimated by a nanoindentation test. The bioactive HAP/Gr composite coating provided a newly formed apatite layer in SBF with enhanced corrosion stability, as evidenced by electrochemical impedance spectroscopy. The thermal stability of the HAP/Gr coating was improved in comparison to the pure HAP coating, and the Ca/P ratio was closer to the stoichiometric value. No antibacterial activity against Staphylococcus aureus or Escherichia coli could be verified. The HAP/Gr composite coating was classified as non-cytotoxic when tested against healthy peripheral blood mononuclear cells (PBMC)

  13. Bioactive hydroxyapatite/graphene composite coating and its corrosion stability in simulated body fluid

    International Nuclear Information System (INIS)

    Janković, Ana; Eraković, Sanja; Mitrić, Miodrag; Matić, Ivana Z.; Juranić, Zorica D.; Tsui, Gary C.P.; Tang, Chak-yin; Mišković-Stanković, Vesna; Rhee, Kyong Yop; Park, Soo Jin

    2015-01-01

    Highlights: • Bioactive HAP/Gr coating on Ti was successfully obtained by EPD. • Increased fracture toughness of the HAP/Gr coating compared to pure HAP coating. • HAP/Gr coating exhibited superior biomimetic mineralization vs. pure HAP coating. • Gr improved the mechanical properties and thermal stability of HAP/Gr coating. • HAP/Gr coating was classified as non-cytotoxic against the targeted PBMC. - Abstract: The hydroxyapatite/graphene (HAP/Gr) composite was electrodeposited on Ti using the electrophoretic deposition process to obtain uniform bioactive coating with improved mechanical strength and favorable corrosion stability in simulated body fluid (SBF). Incorporation of Gr was verified by Raman spectroscopy, X-ray diffraction, Fourier transform infrared spectroscopy, thermogravimetric analysis, and X-ray photoelectron analysis. The HAP/Gr composite coating exhibited reduced surface cracks, nearly double the hardness, and elastic modulus increased by almost 50% compared to pure HAP coating, as estimated by a nanoindentation test. The bioactive HAP/Gr composite coating provided a newly formed apatite layer in SBF with enhanced corrosion stability, as evidenced by electrochemical impedance spectroscopy. The thermal stability of the HAP/Gr coating was improved in comparison to the pure HAP coating, and the Ca/P ratio was closer to the stoichiometric value. No antibacterial activity against Staphylococcus aureus or Escherichia coli could be verified. The HAP/Gr composite coating was classified as non-cytotoxic when tested against healthy peripheral blood mononuclear cells (PBMC)

  14. Influence of extracellular matrix coatings on implant stability and osseointegration: an animal study.

    Science.gov (United States)

    Stadlinger, Bernd; Pilling, Eckart; Huhle, Matthias; Mai, Ronald; Bierbaum, Susanne; Bernhardt, Ricardo; Scharnweber, Dieter; Kuhlisch, Eberhard; Hempel, Ute; Eckelt, Uwe

    2007-10-01

    Aim of the present study was to test the hypothesis that the application of components of the extracellular matrix such as glycosaminoglycans used as implant surface coatings in combination with collagen, with and without growth factor, can lead to enhanced ossification and thus improve implant stability compared with collagen coatings alone. Twenty miniature pigs received 120 experimental titanium implants in the mandible. Three types of surface coatings were created: (1) collagen type I (coll), (2) collagen type I/chondroitin sulphate (coll/CS), (3) collagen type I/chondroitin sulphate/BMP-4 (coll/CS/BMP). Periimplant bone formation was assessed within a defined recess along the length axis of the implant. Bone-implant contact (BIC) and bone volume density (BVD) were determined, using both histomorphometry and synchrotron radiation micro computed tomography (SRmicroCT). To measure implant stability, resonance frequency analysis was applied after implantation and 1, 3, 7, and 22 weeks after placement. BIC was highest for coll/CS coated implants, followed by coll, p = 0.082. Histomorphometric BVD did not significantly change for any coating. SRmicroCT analysis showed an increased BVD for collagen coated implants, compared with the other two surface coatings. Implant stability showed a decrease for all coatings up to the third week. At 22 weeks, all coatings showed an increase in stability without reaching their initial level. Highest stability was reached for coll coated implants, p = 0.051. It was concluded that collagen and coll/CS implant coatings have advantageous characteristics for peri-implant bone formation, compared with the further integration of BMP-4.

  15. Zirconia-based colors for ceramic glazes

    International Nuclear Information System (INIS)

    Eppler, R.A.

    1977-01-01

    The history of color development for use in ceramic glazes is outlined. The most significant modern development is based on zirconia and zircon. These materials have gained increasing acceptance in the industry since their introduction in the late 1950's and early 1960's, due to their superior stability during firing of the glaze

  16. Application of the electrophoretic deposition technique for obtaining Yttria-stabilized zirconia tubes; Aplicacao da tecnica de deposicao eletroforetica para a obtencao de tubos ceramicos de zirconia-itria

    Energy Technology Data Exchange (ETDEWEB)

    Caproni, E.; Muccillo, R., E-mail: ecaproni@gmail.com, E-mail: muccillo@usp.br [Centro de Ciencia e Tecnologia de Materiais, Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

    2012-01-15

    The electrophoretic deposition (EPD) is recognized as the most versatile technique for processing particulate materials, due to low cost, deposition in minutes and forming of pieces with complex geometry shapes. In this work an experimental setup for the simultaneous conformation of 16 ceramic tubes by EPD was built. Bimodal submicron Yttria-stabilized zirconia particles were deposited into graphite electrodes, after suitably adjusting the rheological characteristics of the suspension in isopropanol. After graphite burning and YSZ sintering at 1500 deg C, the ceramic tubes were characterized by X-ray diffraction, scanning probe microscope, impedance spectroscopy and electrical response as a function of oxygen content. Small dense one end-closed ceramic tubes, fully stabilized in the cubic phase, were successfully obtained by the EPD technique, showing the ability of that technique for processing large quantities of tubular solid electrolytes with electrical response to different amounts of oxygen according to the Nernst law (author)

  17. High temperature stability of surfactant capped CoFe2O4 nanoparticles

    International Nuclear Information System (INIS)

    Ayyappan, S.; Panneerselvam, G.; Antony, M.P.; Philip, John

    2011-01-01

    Highlights: → Self-assembled molecular layers of surfactant on nanoparticles are often used to modify surface properties. → We demonstrate that a surfactant nanolayer on CoFe 2 O 4 nanoparticles can act as a strong reducing agent under high temperature vacuum annealing. → We propose a possible reduction mechanism of CoFe 2 O 4 nanoparticles under air and vacuum annealing. → Our results are important in the understanding of the stability of nanoparticles at high temperatures. - Abstract: We investigate the effect of adsorbed surfactant on the structural stability of CoFe 2 O 4 nanoparticles during vacuum thermal annealing. In-situ high temperature X-ray diffraction studies show a reduction of oleic acid coated CoFe 2 O 4 nanoparticles into α-Fe and CoO under annealing at 800 deg. C. On the contrary, the uncoated CoFe 2 O 4 nanoparticles remains stable, with its cubic phase intact, even at 1000 deg. C. Thermo-gravimetric analysis coupled mass spectra reveals that the evolved carbon from the surfactant aids the removal of oxygen atom from CoFe 2 O 4 lattice thereby reducing it to α-Fe and CoO phases. These results are important in tailoring stable CoFe 2 O 4 nanostructures for various applications.

  18. Bond strength and Raman analysis of the zirconia-feldspathic porcelain interface.

    Science.gov (United States)

    Ramos, Carla Müller; Cesar, Paulo Francisco; Lia Mondelli, Rafael Francisco; Tabata, Americo Sheitiro; de Souza Santos, Juliete; Sanches Borges, Ana Flávia

    2014-10-01

    Zirconia has the best mechanical properties of the available ceramic systems. However, the stability of the zirconia-feldspathic porcelain interface may be jeopardized by the presence of the chipping and debonding of the feldspathic porcelain. The purpose of this study is to evaluate the shear bond strength of 3 cold isostatic pressed zirconia materials and a feldspathic veneer by analyzing their interface with micro-Raman spectroscopy. The test groups were experimental zirconia, Zirkonzahn zirconia, and Schuetz zirconia. Blocks of partially sintered zirconia were cut into disks (n=20) and then veneered with a feldspathic porcelain. Half of the specimens from each group (n=10) were incubated in 37°C water for 24 hours, and the other half were thermocycled. All the specimens were then subjected to shear testing. The fractured areas were analyzed with optical stereomicroscopy and classified as adhesive, cohesive, or an adhesive-cohesive failure. Spectral patterns were examined to detect bands related to the zirconia and feldspathic porcelain phases. The shear strength data were submitted to 2-way ANOVA. No significant differences in shear bond strength were observed among the 3 groups, regardless of whether or not the specimens were thermocycled. Adhesive failures were the most prevalent types of failure (70%). Raman spectra were clearly distinguished for all the materials, which showed the presence of tetragonal and monoclinic phases. The controlled production of the experimental zirconia did not influence the results of the bond strength. Raman analysis suggested a process of interdiffusion by the presence of peaks associated with the zirconia and feldspathic ceramics. Copyright © 2014 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  19. Mechanical properties of zirconia core-shell rods with porous core and dense shell prepared by thermoplastic co-extrusion

    Czech Academy of Sciences Publication Activity Database

    Kaštyl, J.; Chlup, Zdeněk; Clemen, F.; Trunec, M.

    2017-01-01

    Roč. 37, č. 6 (2017), s. 2439-2447 ISSN 0955-2219 R&D Projects: GA MŠk(CZ) LQ1601 Institutional support: RVO:68081723 Keywords : ceramic injection moldings * oxide fuel -cells * electrophoretic deposition * large pores * alumina * fabrication * behavior * tubes * bioceramics * composites * Zirconia * Co-extrusion * Core-shell * Porous structure * Mechanical properties Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass OBOR OECD: Ceramics Impact factor: 3.411, year: 2016

  20. Mechanical stability of titanium and plasma polymer nanoclusters in nanocomposite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Palesch, E. [Institute of Materials Chemistry, Brno University of Technology, Brno (Czech Republic); Marek, A. [HVM Plasma, spol. s r.o., Prague (Czech Republic); Solar, P.; Kylian, O. [Faculty of Mathematics and Physics, Charles University, Prague (Czech Republic); Vyskocil, J. [HVM Plasma, spol. s r.o., Prague (Czech Republic); Biederman, H. [Faculty of Mathematics and Physics, Charles University, Prague (Czech Republic); Cech, V., E-mail: cech@fch.vutbr.cz [Institute of Materials Chemistry, Brno University of Technology, Brno (Czech Republic)

    2013-10-01

    The mechanical stability of nanoclusters embedded in nanocomposite coatings was investigated by scratch and wear tests supported by atomic force microscopy using surface topography mode. Titanium and plasma polymer nanoclusters were deposited on planar substrates (glass, titanium) using a magnetron-based gas aggregation cluster source. The deposited clusters were overcoated with a thin titanium film of different thicknesses to stabilize the position of the clusters in the nanocomposite coating. Nanotribological measurements were carried out to optimize the thickness of the overcoating film for sufficient interfacial adhesion of the cluster/film system. - Highlights: ► Titanium and plasma polymer nanoclusters were overcoated with thin titanium film. ► The mechanical stability of nanoclusters was characterized by nanotribological tests. ► The film thickness was optimized to stabilize the position of the clusters in coating.

  1. Effect of artificial aging and surface treatment on bond strengths to dental zirconia.

    Science.gov (United States)

    Perdigão, J; Fernandes, S D; Pinto, A M; Oliveira, F A

    2013-01-01

    The objective of this project was to study the influence of artificial aging and surface treatment on the microtensile bond strengths (μTBS) between zirconia and a phosphate monomer-based self-adhesive cement. Thirty zirconia disks (IPS e.max ZirCAD, Ivoclar Vivadent) were randomly assigned to two aging regimens: AR, used as received, which served as a control, and AG, artificial aging to simulate low-temperature degradation. Subsequently, the disks of each aging regimen were assigned to three surface treatments: NT, no surface treatment; CO, surface silicatization with CoJet sand (3M ESPE); and ZP, zirconia surface treated with Z-Prime Plus (Bisco Inc). Thirty discs were made of Filtek Z250 (3M ESPE) composite resin and luted to the zirconia discs using RelyX Unicem (3M ESPE). The specimens were sectioned with a diamond blade in X and Y directions to obtain bonded beams with a cross-section of 1.0 ± 0.2 mm. The beams were tested in tensile mode in a universal testing machine at a speed of 0.5 mm/min to measure μTBS. Selected beams were selected for fractographic analysis under the SEM. Statistical analysis was carried out with two-way analysis of variance and Dunnett T3 post hoc test at a significance level of 95%. The mean μTBS for the three AR subgroups (AR-NT, AR-CO, and AR-ZP) were significantly higher than those of the corresponding AG groups (p<0.0001). Both AR-CO and AR-ZP resulted in statistically significant higher mean bond strengths than the group AR-NT (p<0.006 and p<0.0001, respectively). Both AG-CO and AG-ZP resulted in statistically significant higher mean bond strengths than the group AG-NT (both at p<0.0001). Overall, AG decreased mean μTBS. Under the SEM, mixed failures showed residual cement attached to the zirconia side of the beams. CO resulted in a characteristic roughness of the zirconia surface. AR-ZP was the only group for which the amount of residual cement occupied at least 50% of the interface in mixed failures.

  2. Biomimetic calcium phosphate coating of additively manufactured porous CoCr implants

    Energy Technology Data Exchange (ETDEWEB)

    Lindahl, Carl [BIOMATCELL Vinn Excellence Center of Biomaterials and Cell Therapy, Gothenburg (Sweden); Department of Engineering Sciences, Ångstrom Laboratory, Uppsala University, Uppsala (Sweden); Xia, Wei, E-mail: wei.xia@angstrom.uu.se [BIOMATCELL Vinn Excellence Center of Biomaterials and Cell Therapy, Gothenburg (Sweden); Department of Engineering Sciences, Ångstrom Laboratory, Uppsala University, Uppsala (Sweden); Engqvist, Håkan [BIOMATCELL Vinn Excellence Center of Biomaterials and Cell Therapy, Gothenburg (Sweden); Department of Engineering Sciences, Ångstrom Laboratory, Uppsala University, Uppsala (Sweden); Snis, Anders [BIOMATCELL Vinn Excellence Center of Biomaterials and Cell Therapy, Gothenburg (Sweden); Arcam AB, Krokslätts Fabriker 27 A, SE-431 37 Mölndal (Sweden); Lausmaa, Jukka [BIOMATCELL Vinn Excellence Center of Biomaterials and Cell Therapy, Gothenburg (Sweden); Department of Chemistry, Materials and Surfaces, SP Technical Research Institute of Sweden, Borås (Sweden); Palmquist, Anders [BIOMATCELL Vinn Excellence Center of Biomaterials and Cell Therapy, Gothenburg (Sweden); Department of Biomaterials, Sahlgrenska Academy at the University of Gothenburg, Gothenburg (Sweden)

    2015-10-30

    Highlights: • A route for coating complex shaped electron beam melted implants is presented. • Biomimetic HA coatings were deposited on CoCr alloys using a solution method. • Deposited biomimetic coating was partially crystalline, slightly calcium deficient. • Coating morphology was plate-like with crystallites forming roundish flowers. • Present coating procedure could be useful for porous implants made by EBM. - Abstract: The aim of this work was to study the feasibility to use a biomimetic method to prepare biomimetic hydroxyapatite (HA) coatings on CoCr substrates with short soaking times and to characterize the properties of such coatings. A second objective was to investigate if the coatings could be applied to porous CoCr implants manufactured by electron beam melting (EBM). The coating was prepared by immersing the pretreated CoCr substrates and EBM implants into the phosphate-buffered solution with Ca{sup 2+} in sealed plastic bottles, kept at 60 °C for 3 days. The formed coating was partially crystalline, slightly calcium deficient and composed of plate-like crystallites forming roundish flowers in the size range of 300–500 nm. Cross-section imaging showed a thickness of 300–500 nm. In addition, dissolution tests in Tris–HCl up to 28 days showed that a substantial amount of the coating had dissolved, however, undergoing only minor morphological changes. A uniform coating was formed within the porous network of the additive manufactured implants having similar thickness and morphology as for the flat samples. In conclusion, the present coating procedure allows coatings to be formed on CoCr and could be used for complex shaped, porous implants made by additive manufacturing.

  3. Biomimetic calcium phosphate coating of additively manufactured porous CoCr implants

    International Nuclear Information System (INIS)

    Lindahl, Carl; Xia, Wei; Engqvist, Håkan; Snis, Anders; Lausmaa, Jukka; Palmquist, Anders

    2015-01-01

    Highlights: • A route for coating complex shaped electron beam melted implants is presented. • Biomimetic HA coatings were deposited on CoCr alloys using a solution method. • Deposited biomimetic coating was partially crystalline, slightly calcium deficient. • Coating morphology was plate-like with crystallites forming roundish flowers. • Present coating procedure could be useful for porous implants made by EBM. - Abstract: The aim of this work was to study the feasibility to use a biomimetic method to prepare biomimetic hydroxyapatite (HA) coatings on CoCr substrates with short soaking times and to characterize the properties of such coatings. A second objective was to investigate if the coatings could be applied to porous CoCr implants manufactured by electron beam melting (EBM). The coating was prepared by immersing the pretreated CoCr substrates and EBM implants into the phosphate-buffered solution with Ca"2"+ in sealed plastic bottles, kept at 60 °C for 3 days. The formed coating was partially crystalline, slightly calcium deficient and composed of plate-like crystallites forming roundish flowers in the size range of 300–500 nm. Cross-section imaging showed a thickness of 300–500 nm. In addition, dissolution tests in Tris–HCl up to 28 days showed that a substantial amount of the coating had dissolved, however, undergoing only minor morphological changes. A uniform coating was formed within the porous network of the additive manufactured implants having similar thickness and morphology as for the flat samples. In conclusion, the present coating procedure allows coatings to be formed on CoCr and could be used for complex shaped, porous implants made by additive manufacturing.

  4. Color stability of esthetic coatings applied to nickel-titanium archwires

    Directory of Open Access Journals (Sweden)

    Marcus Vinicius Neiva Nunes do REGO

    Full Text Available Abstract Introduction Color stability is an important feature to be considered when using esthetic coated archwires. Objective To evaluate color changes on the surface of esthetic nickel-titanium archwires coated with Teflon (Ortho Organizers, USA or epoxy resin (Tecnident, Brazil after immersion in staining solution. Material and method Twelve 20-mm-long wire segments were used for each type of coating, which were mounted as two test specimens with a width of 7 mm each. The buccal surface of the archwires was evaluated for fluorescence and color measurements both at baseline and after immersion in a staining solution for 21 days using the VITA Easyshade® Compact spectrophotometer (Model DEASYC220. Differences in total color change according to coating type were compared using an independent samples t-test (p<0.05. The surface characteristics of as-received coated archwires were assessed using scanning electron microscopy. Result Color changes were observed on the esthetic coatings, with a significant difference between the two brands analyzed. Surface analysis revealed flaws such as wear, pitting, elevations, lack of material, granulation, grooves, cracks, and lack of standardization in the coating process in all as-received archwires, but flaws were less evident in epoxy-resin coatings. Conclusion The two esthetic coatings did not show color stability, but Teflon coatings showed a more intense color change than epoxy-resin coatings.

  5. To Evaluate Effect of Airborne Particle Abrasion using Different Abrasives Particles and Compare Two Commercial Available Zirconia on Flexural Strength on Heat Treatment

    Science.gov (United States)

    Prasad, Hari A.; Pasha, Naveed; Hilal, Mohammed; Amarnath, G. S.; Kundapur, Vinaya; Anand, M; Singh, Sumeet

    2017-01-01

    Background and objective: The popularity of ceramic restorations can be attributed to its life-like appearance, durability and biocompatibility and therefore ceramic restorations have been widely used for anterior and posterior teeth. Ceramic restorations have esthetic and biocompatible advantages but low fracture resistance. Since it has high flexural strength and fracture resistance, yttria-stabilized tetragonal zirconia polycrystal (Y-TZP) is the dental material most commonly used for the core of ceramic crowns and fixed dental prosthesis. In spite of improved mechanical properties, acceptable marginal adaptation and biocompatibility the whitish opacity of zirconia is an obvious esthetic disadvantage. The zirconia framework is often veneered with conventional feldspathic porcelain to achieve a natural appearance. However it is difficult to achieve sufficient bond strength between zirconia and the veneering material. Achieving sufficient bond strength between the veneering ceramic and the zirconia core is a major challenge in the long term clinical success of veneered zirconia restorations. The main objective of this study is to evaluate the effect of different surface treatments on the fracture strength of the two commercially available Zirconia namely Ceramill and ZR-White (AMANNGIRRBACH and UPCERA) respectively. Method: Two commercially available pre-sinteredyttrium stabilized Zirconia blanks (ZR-White and Ceramill) from AMANNGIRRBACH and UPCERA respectively are used to produce the disc shaped specimens of size (15.2 ± 0.03 mm in diameter and 1.2 ± 0.03 mm thick) from each Zirconia blank. All disc shaped specimens are heated at 1200°C in a furnace for 2 hours to form homogenous tetragonal ZrO2. The dimensions of the specimens are measured with a digital caliper (aerospace). The thickness and diameter of each specimen are calculated as the means of 3 measurements made at random sites. 80 discs from each Zirconia blank are divided into ten groups of 8

  6. Performance characterization of metallic substrates coated by HVOF WC–Co

    International Nuclear Information System (INIS)

    Venter, Andrew M.; Oladijo, O. Philip; Luzin, Vladimir; Cornish, Lesley A.; Sacks, Natasha

    2013-01-01

    Integral to the performance of high-velocity oxygen-fuel (HVOF) coatings is the thermo-mechanical interaction associated with the thermal misfit, or differences in thermal expansion coefficients (CTEs), between coating and substrate. This investigation reports results on the microstructures, chemical phase content, coating–substrate misfit residual stress, and wear resistance. For this purpose a systematic characterization of WC–Co sprayed coatings on a number of substrates covering a range of CTE values were pursued for both the as-coated and heat-treated conditions. The neutron diffraction technique in conjunction with sub-millimeter sized gauge volumes enabled depth-resolved studies of the stress in the coatings and substrates by paying special attention to the determination of the stress contribution attributed by the final spray process. In the as-coated condition the stress values in the coatings were compressive for CTEs larger than that of WC–Co and tensile for CTE lower than WC–Co. Wear resistance increased for increased compressive stress and macrohardness. In the heat-treated condition, this trend became enhanced due to increased compressive stress in the coatings. - Highlights: • Four different substrate systems coated with HVOF WC-Co has been investigated. • Each substrate set encompassed the grit-blast surface and as-coated conditions, as well as their heat-treated counterparts. • Microstructural, macrohardness, wear performance and depth-resolved residual stress characterised. • Successful application of neutron strain scanning to investigating the combined systems, coatings and substrates. • Link observed between macrohardness, residual stress and wear performance

  7. Effects of artificial aging conditions on yttria-stabilized zirconia implant abutments.

    Science.gov (United States)

    Basílio, Mariana de Almeida; Cardoso, Kátia Vieira; Antonio, Selma Gutierrez; Rizkalla, Amin Sami; Santos Junior, Gildo Coelho; Arioli Filho, João Neudenir

    2016-08-01

    Most ceramic abutments are fabricated from yttria-stabilized tetragonal zirconia (Y-TZP). However, Y-TZP undergoes hydrothermal degradation, a process that is not well understood. The purpose of this in vitro study was to assess the effects of artificial aging conditions on the fracture load, phase stability, and surface microstructure of a Y-TZP abutment. Thirty-two prefabricated Y-TZP abutments were screwed and tightened down to external hexagon implants and divided into 4 groups (n = 8): C, control; MC, mechanical cycling (1×10(6) cycles; 10 Hz); AUT, autoclaving (134°C; 5 hours; 0.2 MPa); and TC, thermal cycling (10(4) cycles; 5°/55°C). A single-load-to-fracture test was performed at a crosshead speed of 0.5 mm/min to assess the assembly's resistance to fracture (ISO Norm 14801). X-ray diffraction (XRD) analysis was applied to observe and quantify the tetragonal-monoclinic (t-m) phase transformation. Representative abutments were examined with high-resolution scanning electron microscopy (SEM) to observe the surface characteristics of the abutments. Load-to-fracture test results (N) were compared by ANOVA and Tukey test (α=.05). XRD measurements revealed the monoclinic phase in some abutments after each aging condition. All the aging conditions reduced the fracture load significantly (Paging conditions. Copyright © 2016 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  8. Magnetron co-sputtering system for coating ICF targets

    International Nuclear Information System (INIS)

    Hsieh, E.J.; Meyer, S.F.; Halsey, W.G.; Jameson, G.T.; Wittmayer, F.J.

    1981-01-01

    Fabrication of Inertial Confinement Fusion (ICF) targets requires deposition of various types of coatings on microspheres. The mechanical strength, and surface finish of the coatings are of concern in ICF experiments. The tensile strength of coatings can be controlled through grain refinement, selective doping and alloy formation. We have constructed a magnetron co-sputtering system to produce variable density profile coatings with high tensile strength on microspheres

  9. Comparison between pulsed Nd:YAG laser superficial treatment and ceramic coating in creep test of Ti-6Al-4V alloy

    International Nuclear Information System (INIS)

    Reis, A.G.; Reis, D.A.P.; Moura Neto, C.; Oliveira, H.S.; Couto, A.A.

    2009-01-01

    The objective of this work was evaluating the creep resistance of the Ti-6Al-4V alloy with superficial treatment of pulsed Nd:YAG laser and ceramic coating in creep test of Ti-6Al-4V alloy. It was used Ti-6Al-4V alloy as cylindrical bars under forged and annealing of 190 deg C by 6 hours condition and cooled by air. The Ti-6Al-4V alloy after the superficial treatment of pulsed Nd:YAG laser and ceramic coating was submitted to creep tests at 600°C and 125 at 319 MPa, under constant load mode. In the Nd:YAG pulsed laser treatment was used an environment of 40 % N and 60 % Ar, with 2.1 W of power and 10 m/s of speed. Yttria (8 wt.%) stabilized zirconia (YSZ) with a CoNiCrAlY bond coat was atmospherically plasma sprayed on Ti-6Al-4V substrates by Sulzer Metco Type 9 MB. The obtained results suggest the laser treatment on Ti-6Al-4V alloy improved its creep resistance. (author)

  10. Failure mechanism for thermal fatigue of thermal barrier coating systems

    Energy Technology Data Exchange (ETDEWEB)

    Giolli, C.; Scrivani, A.; Rizzi, G. [Turbocoating S.p.A., Rubbiano di Solignano (Italy); Borgioli, F. [Firenze Univ., Sesto Fiorentino (Italy); Bolelli, G.; Lusvarghi, L. [Univ. di Modena e Reggio Emilia, Modena (Italy)

    2008-07-01

    High temperature thermal fatigue causes the failure of Thermal Barrier Coating (TBC) systems. Due to the difference in thickness and microstructure between thick TBCs and traditional thin TBCs, they cannot be assumed a-priori to possess the same failure mechanisms. Thick TBCs, consisting of a CoNiCrAlY bond coat and Yttria Partially Stabilised Zirconia top coat with different values of porosity, were produced by Air Plasma Spray. Thermal fatigue resistance limit of TBCs was tested by Furnace Cycling Tests (FCT) according to the specifications of an Original Equipment Manufacturer (OEM). TBC systems were analyzed before and after FCT. The morphological and chemical evolution of CoNiCrAlY/TGO microstructure was studied. Sintering effect, residual stress, phase transformation and fracture toughness were evaluated in the ceramic Top Coat. All the tested samples passed FCT according to the specification of an important OEM. Thermal fatigue resistance increases with the amount of porosity in the top coat. The compressive in-plane stresses increase in the TBC systems after thermal cycling, nevertheless the increasing rate has a trend contrary to the porosity level of top coat. The data suggest that the spallation happens at the TGO/Top Coat interface. The failure mechanism of thick TBCs subjected to thermal fatigue was eventually found to be similar to the failure mechanism of thin TBC systems made by APS. (orig.)

  11. Effect of Hf Additions to Pt Aluminide Bond Coats on EB-PVD TBC Life

    Science.gov (United States)

    Nesbitt, James; Nagaraj, Ben; Williams, Jeffrey

    2000-01-01

    Small Hf additions were incorporated into a Pt aluminide coating during chemical vapor deposition (CVD) on single crystal RENE N5 substrates. Standard yttria-stabilized zirconia top coats were subsequently deposited onto the coated substrates by electron beam-physical vapor deposition (EB-PVD). The coated substrates underwent accelerated thermal cycle testing in a furnace at a temperature in excess of 1121 C (2050 F) (45 minute hot exposure, 15 minute cool to approximately 121 C (250 F)) until the thermal barrier coating (TBC) failed by spallation. Incorporating Hf in the bond coat increased the TBC life by slightly more than three times that of a baseline coating without added Hf. Scanning electron microscopy of the spalled surfaces indicated that the presence of the Hf increased the adherence of the thermally grown alumina to the Pt aluminide bond coat. The presence of oxide pegs growing into the coating from the thermally grown alumina may also partially account for the improved TBC life by creating a near-surface layer with a graded coefficient of thermal expansion.

  12. Corrosion behaviour of Ni–Co alloy coatings at Kish Island

    Indian Academy of Sciences (India)

    In this study, the corrosion behaviour of Ni-Co alloys with low Co content, electroplated on steel substrate in sulphate bath, was investigated. The morphology of coatings was studied by optical and SEM microscopy. The corrosion products were analyzed using EDX. The results showed that Ni–1% Co coatings had a better ...

  13. Smart Nanocomposite Coatings with Chameleon Surface Adaptation in Tribological Applications

    Science.gov (United States)

    Voevodin, A. A.; Zabinski, J. S.

    Smart nanocomposite tribological coatings were designed to respond to changing environmental conditions by self-adjustment of their surface properties to maintain good tribological performance in any environment. These coatings have been dubbed "chameleon" because of their ability to change their surface chemistry and structure to avoid wear. The first "chameleon" coatings were made of WC, WS2, and DLC; these coatings provided superior mechanical toughness and performance in dry/humid environmental cycling. In order to address temperature variation, the second generation of "chameleon" coatings were made of yttria stabilized zirconia (YSZ) in a gold matrix with encapsulated nano-sized reservoirs of MoS2 and DLC. High temperature lubrication with low melting point glassy ceramic phases was also explored. All coatings were produced using a combination of laser ablation and magnetron sputtering. They were thoroughly characterized by various analytical, mechanical, and tribological methods. Coating toughness was remarkably enhanced by activation of a grain boundary sliding mechanism. Friction and wear endurance measurements were performed in controlled humidity air, dry nitrogen, and vacuum environments, as well as at 500-600 °C in air. Unique friction and wear performance in environmental cycling was demonstrated.

  14. Effect of metal chloride solutions on coloration and biaxial flexural strength of yttria-stabilized zirconia

    Science.gov (United States)

    Oh, Gye-Jeong; Lee, Kwangmin; Lee, Doh-Jae; Lim, Hyun-Pil; Yun, Kwi-Dug; Ban, Jae-Sam; Lee, Kyung-Ku; Fisher, John G.; Park, Sang-Won

    2012-10-01

    The effect of three kinds of transition metal dopants on the color and biaxial flexural strength of zirconia ceramics for dental applications was evaluated. Presintered zirconia discs were colored through immersion in aqueous chromium, molybdenum and vanadium chloride solutions and then sintered at 1450 °C. The color of the doped specimens was measured using a digital spectrophotometer. For biaxial flexural strength measurements, specimens infiltrated with 0.3 wt% of each aqueous chloride solution were used. Uncolored discs were used as a control. Zirconia specimens infiltrated with chromium, molybdenum and vanadium chloride solutions were dark brown, light yellow and dark yellow, respectively. CIE L*, a*, and b* values of all the chromium-doped specimens and the specimens infiltrated with 0.1 wt% molybdenum chloride solution were in the range of values for natural teeth. The biaxial flexural strengths of the three kinds of metal chloride groups were similar to the uncolored group. These results suggest that chromium and molybdenum dopants can be used as colorants to fabricate tooth colored zirconia ceramic restorations.

  15. Long-time aging in 3 mol.% yttria-stabilized tetragonal zirconia polycrystals at human body temperature.

    Science.gov (United States)

    Keuper, Melanie; Berthold, Christoph; Nickel, Klaus Georg

    2014-02-01

    We present new findings on the low-temperature degradation of yttria-stabilized zirconia at 37°C over several years and at high and low partial pressures of water. With the aid of focused ion beam cross-section confirmation studies we are able to show an extensive linear, continuous degradation without retardation, even at low temperatures and low water pressures. The characteristic layer growth and its inferred rate constant imply a lifetime of tens of years under simple tension and open the possibility of studying the longevity of these ceramics more rigorously. In addition, we show reproducibility complications of accelerated aging tests by the use of different autoclaves and possible implications for standardized procedures. Copyright © 2013 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  16. Thermal stability of double-ceramic-layer thermal barrier coatings with various coating thickness

    International Nuclear Information System (INIS)

    Dai Hui; Zhong Xinghua; Li Jiayan; Zhang Yanfei; Meng Jian; Cao Xueqiang

    2006-01-01

    Double-ceramic-layer (DCL) coatings with various thickness ratios composed of YSZ (6-8 wt.% Y 2 O 3 + ZrO 2 ) and lanthanum zirconate (LZ, La 2 Zr 2 O 7 ) were produced by the atmospheric plasma spraying. Chemical stability of LZ in contact with YSZ in DCL coatings was investigated by calcining powder blends at different temperatures. No obvious reaction was observed when the calcination temperature was lower than 1250 deg. C, implying that LZ and YSZ had good chemical applicability for producing DCL coating. The thermal cycling test indicate that the cycling lives of the DCL coatings are strongly dependent on the thickness ratio of LZ and YSZ, and the coatings with YSZ thickness between 150 and 200 μm have even longer lives than the single-layer YSZ coating. When the YSZ layer is thinner than 100 μm, the DCL coatings failed in the LZ layer close to the interface of YSZ layer and LZ layer. For the coatings with the YSZ thickness above 150 μm, the failure mainly occurs at the interface of the YSZ layer and the bond coat

  17. Synthesis, microstructural, optical and mechanical properties of yttria stabilized zirconia thin films

    International Nuclear Information System (INIS)

    Amézaga-Madrid, P.; Hurtado-Macías, A.; Antúnez-Flores, W.; Estrada-Ortiz, F.; Pizá-Ruiz, P.; Miki-Yoshida, M.

    2012-01-01

    Highlights: ► Thin films of YSZ obtained by AACVD have high quality. ► They are uniform, very transparent, and have high hardness. ► Optical characterization were performed in detail, optical constants and band gap energy were determined as a function of dopant content. - Abstract: Thin films of yttria-stabilized zirconia (YSZ) exhibit exceptional properties, such as high thermal, chemical and mechanical stability. Here, we report the synthesis of YSZ thin films by aerosol assisted chemical vapour deposition onto borosilicate glass and fused silica substrates. Optimum deposition temperature was 673 ± 5 K. In addition, different Y content was tried to analyse its influence in the microstructure and properties of the films. The films were uniform, transparent and non-light scattering. Surface morphology and cross sectional microstructure were studied by field emission scanning electron microscopy. The microstructure of the films was characterized by grazing incidence X-ray diffraction. Crystallite size and lattice parameter were obtained. Optical properties were analysed from reflectance and transmittance spectra; from these measurements, optical constants and band gap were obtained. Quantum confinement effect, due to the small grain size of the films, was evident in the high band gap energy obtained. Nanoindentation tests were realized at room temperature employing the continuous stiffness measurement method, to determine the hardness and elastic modulus as a function of Y content.

  18. Hydrolysis and stability of thin pulsed plasma polymerised maleic anhydride coatings

    DEFF Research Database (Denmark)

    Drews, Joanna Maria; Launay, Héléne; Hansen, Charles M.

    2008-01-01

    Abstract The stability of plasma polymerised layers has become important because of their widespread use. This study explored the hydrolysis and degradation stability of coatings of plasma polymerised maleic anhydride. Coatings made with different plasma parameters were exposed to aqueous media...... of different pH as a function of time. ATR-FTIR was used for structure analysis and a toluidine blue staining method allowed quantitative analysis of the hydrolysis of anhydride groups to acid groups. Coatings with constant thickness were obtained at different plasma powers and layers with varying thickness...

  19. Investigation of Element Effect on High-Temperature Oxidation of HVOF NiCoCrAlX Coatings

    Directory of Open Access Journals (Sweden)

    Pimin Zhang

    2018-04-01

    Full Text Available MCrAlX (M: Ni or Co or both, X: minor elements coatings have been used widely to protect hot components in gas turbines against oxidation and heat corrosion at high temperatures. Understanding the influence of the X-elements on oxidation behavior is important in the design of durable MCrAlX coatings. In this study, NiCoCrAlX coatings doped with Y + Ru and Ce, respectively, were deposited on an Inconel-792 substrate using high velocity oxygen fuel (HVOF. The samples were subjected to isothermal oxidation tests in laboratory air at 900, 1000, and 1100 °C and a cyclic oxidation test between 100 and 1100 °C with a 1-h dwell time at 1100 °C. It was observed that the coating with Ce showed a much higher oxidation rate than the coating with Y + Ru under both isothermal and cyclic oxidation tests. In addition, the Y + Ru-doped coating showed significantly lower β phase depletion due to interdiffusion between the coating and the substrate, resulting from the addition of Ru. Simulation results using a moving phase boundary model and an established oxidation-diffusion model showed that Ru stabilized β grains, which reduced β-depletion of the coating due to substrate interdiffusion. This paper, combining experiment and simulation results, presents a comprehensive study of the influence of Ce and Ru on oxidation behavior, including an investigation of the microstructure evolution in the coating surface and the coating-substrate interface influenced by oxidation time.

  20. Obtention of zirconia films stabilized with Yttria via pyrolysis spray: study of the solvent influence; Obtencao de filmes de zirconia estabilizada com itria via spray pirolise: estudo da influencia do solvente

    Energy Technology Data Exchange (ETDEWEB)

    Halmenschlager, Cibele Melo; Vieira, Ramaugusto da Porciuncula; Takimi, Antonio Shigueaki; Bergmann, Carlos Perez; Silva, Aline Lima da; Malfatti, Celia de Fraga [Universidade Federal do Rio Grande do Sul (UFRGS), Porto Alegre, RS (Brazil). Programa de Pos-Graduacao em Engenharia de Minas, Metalurgica e de Materiais (PPGEM). Lab. de Materiais Ceramicos (LACER)]. E-mail: cibelemh@yahoo.com.br

    2008-07-01

    Yttria-stabilized-zirconia (YSZ) has been object of many studies, due to its great chemical stability and excellent ionic conduction in high temperature. This material has been studies with an intention of to be used with electrolyte of oxide solid fuel cells, which work in high temperature. The aim of the present work was to evaluate the influence of the solvent on the elaboration of crystalline films of YSZ via spray pyrolysis. The film was prepared by spray pyrolysis with zirconium acetylacetonate (Zr(C{sub 6}H{sub 7}O{sub 2}){sub 4}) and yttrium chloride (YCl{sub 3}.6H{sub 2}O), dissolved in different solvents: ethanol (C{sub 2}H{sub 6}O), ethanol (C{sub 2}H{sub 6}O) + propyleneglycol (C{sub 3}H{sub 8}O{sub 2}) with volume ratio (1:1) and ethanol (C{sub 2}H{sub 6}O) + diethylene glycol butyl ether (C{sub 8}H{sub 18}O{sub 3}) with volume ratio of 1:1. A disk of steel 316L was used as substrate. The amorphous film was deposited in the substrate heated at 280 deg C {+-} 50 deg C. After deposition from thermal treatment at 700 deg C the amorphous film was changed into Yttria-stabilized-zirconia film. The thermal behavior of the films has been studied by both (DTA/TGA) thermogravimetric and mass spectroscopy analyses. The morphology and crystalline phase of the films was investigated by scanning electron microscopy (SEM) and X-ray diffraction (XRD), respectively. The YSZ film obtained after heat treatment was dense and crystalline, however, the analyses indicate a significant influence of the solvent and of the substrate temperature during the deposition process on the film morphology.(author)

  1. Thermal stability analysis of YBCO-coated conductors subject to over-currents

    Energy Technology Data Exchange (ETDEWEB)

    MartInez, E; Angurel, L A; Pelegrin, J [Instituto de Ciencia de Materiales de Aragon, CSIC-Universidad de Zaragoza, C/Maria de Luna 3, E-50018 Zaragoza (Spain); Xie, Y Y; Selvamanickam, V [SuperPower Incorporated, Schenectady, NY 12304 (United States)

    2010-02-15

    The thermal stability of superconducting YBCO-coated conductors subject to over-currents are analysed. We have studied the effect of DC and AC over-current pulses in Cu-stabilized and non-stabilized coated conductors by measuring the electric field and temperature profiles of these conductors immersed in liquid nitrogen. Current pulses of short duration of about 90 ms and long duration of a few seconds were applied to the samples. Three different cooling regimes of liquid nitrogen-convection, nucleate boiling and film boiling-were observed and their influence on the recovery time of superconductivity in the coated conductors after the over-current pulses has been analysed. We have studied the recovery behaviour under two different conditions, in which the current was set to zero and to the operating current after the current pulses. These experiments simulated the conditions during an over-current situation in different electric power applications with special attention given to the behaviour of these coated conductors acting as in-fault current limiters.

  2. Thermal stability analysis of YBCO-coated conductors subject to over-currents

    International Nuclear Information System (INIS)

    MartInez, E; Angurel, L A; Pelegrin, J; Xie, Y Y; Selvamanickam, V

    2010-01-01

    The thermal stability of superconducting YBCO-coated conductors subject to over-currents are analysed. We have studied the effect of DC and AC over-current pulses in Cu-stabilized and non-stabilized coated conductors by measuring the electric field and temperature profiles of these conductors immersed in liquid nitrogen. Current pulses of short duration of about 90 ms and long duration of a few seconds were applied to the samples. Three different cooling regimes of liquid nitrogen-convection, nucleate boiling and film boiling-were observed and their influence on the recovery time of superconductivity in the coated conductors after the over-current pulses has been analysed. We have studied the recovery behaviour under two different conditions, in which the current was set to zero and to the operating current after the current pulses. These experiments simulated the conditions during an over-current situation in different electric power applications with special attention given to the behaviour of these coated conductors acting as in-fault current limiters.

  3. Chemical stability of soda-alumina-zirconia-silica glasses to Na, Na2S4, and S

    International Nuclear Information System (INIS)

    Bloom, S.I.; Bradley, J.; Nelson, P.A.; Roche, M.F.

    1985-01-01

    Twenty-two glasses with a broad range of compositions, spanning the quaternary soda-alumina-zirconia-silica system, have been prepared to allow characterization of the various properties of the system. The glasses were characterized by their resistivities, energies of activation for conduction, and glass transition temperatures. The glasses were screened for compositions of especially high chemical stability of static corrosion tests in Na, S, and Na 2 S 4 for 1000h at 400 0 C. Among the glasses tested, the high soda glasses showed the smallest weight change after exposure to the three media. The weight change observed was comparable to that seen in the Dow borate glass and beta'' alumina

  4. Improving the cycling stability of silicon nanowire anodes with conducting polymer coatings

    KAUST Repository

    Yao, Yan; Liu, Nian; McDowell, Matthew T.; Pasta, Mauro; Cui, Yi

    2012-01-01

    For silicon nanowires (Si NWs) to be used as a successful high capacity lithium-ion battery anode material, improvements in cycling stability are required. Here we show that a conductive polymer surface coating on the Si NWs improves cycling stability; coating with PEDOT causes the capacity retention after 100 charge-discharge cycles to increase from 30% to 80% over bare NWs. The improvement in cycling stability is attributed to the conductive coating maintaining the mechanical integrity of the cycled Si material, along with preserving electrical connections between NWs that would otherwise have become electrically isolated during volume changes. © 2012 The Royal Society of Chemistry.

  5. Anatase thin film with diverse epitaxial relationship grown on yttrium stabilized zirconia substrate by chemical vapor deposition

    International Nuclear Information System (INIS)

    Miyagi, Takahira; Ogawa, Tomoyuki; Kamei, Masayuki; Wada, Yoshiki; Mitsuhashi, Takefumi; Yamazaki, Atsushi

    2003-01-01

    An anatase epitaxial thin film with diverse epitaxial relationship, YSZ (001) // anatase (001), YSZ (010) // anatase (110), was grown on a single crystalline yttrium stabilized zirconia (YSZ) (001) substrate by metal organic chemical vapor deposition (MOCVD). The full width at half maximum (FWHM) of the (004) reflection of this anatase epitaxial film was 0.4deg, and the photoluminescence of this anatase epitaxial film showed visible emission with broad spectral width and large Stokes shift at room temperature. These results indicate that this anatase epitaxial film possessed almost equal crystalline quality compared with that grown under identical growth conditions on single crystalline SrTiO 3 substrate. (author)

  6. Tetragonal zirconia quantum dots in silica matrix prepared by a modified sol-gel protocol

    Science.gov (United States)

    Verma, Surbhi; Rani, Saruchi; Kumar, Sushil

    2018-05-01

    Tetragonal zirconia quantum dots (t-ZrO2 QDs) in silica matrix with different compositions ( x)ZrO2-(100 - x)SiO2 were fabricated by a modified sol-gel protocol. Acetylacetone was added as a chelating agent to zirconium propoxide to avoid precipitation. The powders as well as thin films were given thermal treatment at 650, 875 and 1100 °C for 4 h. The silica matrix remained amorphous after thermal treatment and acted as an inert support for zirconia quantum dots. The tetragonal zirconia embedded in silica matrix transformed into monoclinic form due to thermal treatment ≥ 1100 °C. The stability of tetragonal phase of zirconia is found to enhance with increase in silica content. A homogenous dispersion of t-ZrO2 QDs in silica matrix was indicated by the mapping of Zr, Si and O elements obtained from scanning electron microscope with energy dispersive X-ray analyser. The transmission electron images confirmed the formation of tetragonal zirconia quantum dots embedded in silica. The optical band gap of zirconia QDs (3.65-5.58 eV) was found to increase with increase in zirconia content in silica. The red shift of PL emission has been exhibited with increase in zirconia content in silica.

  7. Stability of polyvinyl alcohol-coated biochar nanoparticles in brine

    Energy Technology Data Exchange (ETDEWEB)

    Griffith, Christopher, E-mail: cgriffith@utexas.edu; Daigle, Hugh [University of Texas at Austin, Department of Petroleum and Geosystems Engineering (United States)

    2017-01-15

    This paper reports on the dispersion stability of 150 nm polyvinyl alcohol coated biochar nanoparticles in brine water. Biochar is a renewable, carbon based material that is of significant interest for enhanced oil recovery operations primarily due to its wide ranging surface properties, low cost of synthesis, and low environmental toxicity. Nanoparticles used as stabilizing agents for foams (and emulsions) or in nanofluids have emerged as potential alternatives to surfactants for subsurface applications due to their improved stability at reservoir conditions. If, however, the particles are not properly designed, they are susceptible to aggregation because of the high salinity brines typical of oil and gas reservoirs. Attachment of polymers to the nanoparticle surface, through covalent bonds, provides steric stabilization, and is a necessary step. Our results show that as the graft density of polyvinyl alcohol increases, so too does the stability of nanoparticles in brine solutions. A maximum of 34 wt% of 50,000 Da polyvinyl alcohol was grafted to the particle surface, and the size of the particles was reduced from ~3500 nm (no coating) to 350 nm in brine. After 24 h, the particles had a size of ~500 nm, and after 48 h completely aggregated. 100,000 Da PVA coated at 24 wt% on the biochar particles were stable in brine for over 1 month with no change in mean particle size of ~330 nm.

  8. Optimization of spin-coated electrodes for electrolyte-supported solid oxide fuel cells

    International Nuclear Information System (INIS)

    Nobrega, Shayenne Diniz da; Monteiro, Natalia Kondo; Tabuti, Francisco; Fonseca, Fabio Coral; Florio, Daniel Zanetti de

    2017-01-01

    Electrodes for electrolyte-supported solid oxide fuel cells (SOFC’s) were fabricated by spin coating. Strontium-doped lanthanum manganite (LSM) cathode and nickel yttria-stabilized zirconia cermet anodes were synthesized and processed for enhanced deposition conditions. The influence of electrode microstructural parameters was investigated by a systematic experimental procedure aiming at optimized electrochemical performance of single cells. Polarization curves showed a strong dependence on both electrode thickness and sintering temperature. By a systematic control of such parameters, the performance of single cells was significantly enhanced due to decreasing of polarization resistance from 26 Ω cm² to 0.6 Ω cm² at 800°C. The results showed that spin-coated electrodes can be optimized for fast and cost effective fabrication of SOFCs. (author)

  9. Optimization of spin-coated electrodes for electrolyte-supported solid oxide fuel cells

    Energy Technology Data Exchange (ETDEWEB)

    Nobrega, Shayenne Diniz da; Monteiro, Natalia Kondo; Tabuti, Francisco; Fonseca, Fabio Coral, E-mail: shaynnedn@hotmail.com, E-mail: nataliakm@usp.br, E-mail: fntabuti@ipen.br, E-mail: fabiocf@usp.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN-CNEN/SP), Sao Paulo, SP (Brazil); Florio, Daniel Zanetti de, E-mail: daniel.florio@ufabc.edu.br [Universidade Federal do ABC (UFABC), Santo Andre, SP (Brazil)

    2017-01-15

    Electrodes for electrolyte-supported solid oxide fuel cells (SOFC’s) were fabricated by spin coating. Strontium-doped lanthanum manganite (LSM) cathode and nickel yttria-stabilized zirconia cermet anodes were synthesized and processed for enhanced deposition conditions. The influence of electrode microstructural parameters was investigated by a systematic experimental procedure aiming at optimized electrochemical performance of single cells. Polarization curves showed a strong dependence on both electrode thickness and sintering temperature. By a systematic control of such parameters, the performance of single cells was significantly enhanced due to decreasing of polarization resistance from 26 Ω cm² to 0.6 Ω cm² at 800°C. The results showed that spin-coated electrodes can be optimized for fast and cost effective fabrication of SOFCs. (author)

  10. Towards long lasting zirconia-based composites for dental implants: Transformation induced plasticity and its consequence on ceramic reliability.

    Science.gov (United States)

    Reveron, Helen; Fornabaio, Marta; Palmero, Paola; Fürderer, Tobias; Adolfsson, Erik; Lughi, Vanni; Bonifacio, Alois; Sergo, Valter; Montanaro, Laura; Chevalier, Jérôme

    2017-01-15

    Zirconia-based composites were developed through an innovative processing route able to tune compositional and microstructural features very precisely. Fully-dense ceria-stabilized zirconia ceramics (84vol% Ce-TZP) containing equiaxed alumina (8vol%Al 2 O 3 ) and elongated strontium hexa-aluminate (8vol% SrAl 12 O 19 ) second phases were obtained by conventional sintering. This work deals with the effect of the zirconia stabilization degree (CeO 2 in the range 10.0-11.5mol%) on the transformability and mechanical properties of Ce-TZP-Al 2 O 3 -SrAl 12 O 19 materials. Vickers hardness, biaxial flexural strength and Single-edge V-notched beam tests revealed a strong influence of ceria content on the mechanical properties. Composites with 11.0mol% CeO 2 or above exhibited the classical behaviour of brittle ceramics, with no apparent plasticity and very low strain to failure. On the contrary, composites with 10.5mol% CeO 2 or less showed large transformation-induced plasticity and almost no dispersion in strength data. Materials with 10.5mol% of ceria showed the highest values in terms of biaxial bending strength (up to 1.1GPa) and fracture toughness (>10MPa√m). In these ceramics, as zirconia transformation precedes failure, the Weibull modulus was exceptionally high and reached a value of 60, which is in the range typically reported for metals. The results achieved demonstrate the high potential of using these new strong, tough and stable zirconia-based composites in structural biomedical applications. Yttria-stabilized (Y-TZP) zirconia ceramics are increasingly used for developing metal-free restorations and dental implants. Despite their success related to their excellent mechanical resistance, Y-TZP can undergo Low Temperature Degradation which could be responsible for restoration damage or even worst the failure of the implant. Current research is focusing on strategies to improve the LTD resistance of Y-TZP or to develop alternative composites with better

  11. A high performance ceria based interdiffusion barrier layer prepared by spin-coating

    DEFF Research Database (Denmark)

    Plonczak, Pawel; Joost, Mario; Hjelm, Johan

    2011-01-01

    A multiple spin-coating deposition procedure of Ce0.9Gd0.1O1.95 (CGO) for application in solid oxide fuel cells (SOFCs) was developed. The thin and dense CGO layer can be employed as a barrier layer between yttria stabilised zirconia (YSZ) electrolyte and a (La, Sr)(Co, Fe)O3 based cathode....... The decomposition of the polymer precursor used in the spin-coating process was studied. The depositions were performed on anode supported half cells. By controlling the sintering temperature between each spin-coating process, dense and crack-free CGO films with a thickness of approximately 1 μm were obtained....... The successive steps of dense layer production was investigated by scanning electron microscopy. X-ray diffraction was employed to monitor the crystal structure of the CGO layer sintered at different temperatures. The described spin coated barrier layer was evaluated using an anode supported cell...

  12. Synthesis and surface characterization of alumina-silica-zirconia nanocomposite ceramic fibres on aluminium at room temperature

    Energy Technology Data Exchange (ETDEWEB)

    Mubarak Ali, M., E-mail: masterscience2003@yahoo.co.in [Advanced Materials Research Laboratory, Department of Chemistry, Periyar University, Omalur Main Road, Salem 636 011, Tamil Nadu (India); Raj, V., E-mail: alaguraj2@rediffmail.com [Advanced Materials Research Laboratory, Department of Chemistry, Periyar University, Omalur Main Road, Salem 636 011, Tamil Nadu (India)

    2010-04-01

    Alumina-silica-zirconia nanocomposite (ASZNC) ceramic fibres were synthesized by conventional anodization route. Scanning Electron Microscopy (SEM), Atomic Force microscopy (AFM), X-Ray Diffraction (XRD) and Energy Dispersive X-Ray spectroscopy (EDAX) were used to characterize the morphology and crystalloid structure of ASZNC fibres. Current density (DC) is one of the important parameters to get the alumina-silica-zirconia nanocomposite (ASZNC) ceramic fibres by this route. Annealing of the films exhibited a drastic change in the properties due to improved crystallinity. The root mean square roughness of the sample observed from atomic force microscopic analysis is about 71.5 nm which is comparable to the average grain size of the coatings which is about 72 nm obtained from X-Ray diffraction. The results indicate that, the ASZNC fibres are arranged well in the nanostructure. The thickness of the coating increased with the anodizing time, but the coatings turned rougher and more porous. At the initial stage the growth of ceramic coating increases inwards to the metal substrate and outwards to the coating surface simultaneously. Subsequently, it mainly grows towards the metal substrate and the density of the ceramic coating increases gradually, which results in the decrease of the total thickness as anodizing time increases. This new approach of preparing ASZNC ceramic fibres may be important in applications ranging from gas sensors to various engineering materials.

  13. The effect of Co-Co3O4 coating on the electrochemical properties of Si as an anode material for Li ion battery

    International Nuclear Information System (INIS)

    Kang, Yong-Mook; Lee, Sang-Min; Sung, Min-Seok; Jeong, Goo-Jin; Kim, Joon-Sup; Kim, Sung-Soo

    2006-01-01

    In order to improve the electrochemical performance of Si as an anode material for Li ion secondary batteries, a biphasic layer composed of Co and Co 3 O 4 was coated on Si particles by sol-gel method. Compared to Si, Co-Co 3 O 4 coated Si showed the drastic improvement in several electrochemical properties, such as initial coulombic efficiency (55% → 88%), cyclic efficiency and cycle life. The comparison between Co-Co 3 O 4 coated Si and heat-treated Si without the coating let us know that the improvement of electrochemical properties only results from Co-Co 3 O 4 coating layer. Little changed cyclic properties (cyclic efficiency and cycle life) of Co-Co 3 O 4 coated Si even at a higher charge-discharge rate insinuated that Co-Co 3 O 4 coating layer plays a crucial role in maintaining the electronic contacts between particles and conducting parts. When trying to measure a thickness variation of the electrodes each containing Si and Co-Co 3 O 4 coated Si as active materials, it was notified that Co-Co 3 O 4 coating layer can accommodate the volume expansion of Si during Li + insertion, which has its original thickness almost recovered after Li + extraction

  14. Evaluation of stability for monolayer injection molding tools coating

    DEFF Research Database (Denmark)

    Cech, Jiri; Taboryski, Rafael J.

    2012-01-01

    We tested and characterized molecular coating of Aluminium and Nickel prototype molds and mold inserts for polymer replication via injection molding (IM). X-Ray photoelectron spectroscopy (XPS) data, sessile drop contact angles with multiple fluids, surface energy and roughness data have been...... collected and used to predict coating lifetimes. Samples have been characterized immediately after coating, after 500+ IM cycles to test durability and after 7 months to test temporal stability. Sessile drop contact angle was measured for multiple fluids, namely water, di-iodomethane and benzylacohol....... Detectable coating presence was indicated by an increased angle on all post IM samples. To conclude, we present mold coating evaluation method, which is well suited for ultrathin, controlable, covalently bonded coating, that is reasonably durable, affordable, scalable to production, detectable on surface...

  15. Development of Protective Coatings for Co-Sequestration Processes and Pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Bierwagen, Gordon; Huang, Yaping

    2011-11-30

    The program, entitled Development of Protective Coatings for Co-Sequestration Processes and Pipelines, examined the sensitivity of existing coating systems to supercritical carbon dioxide (SCCO2) exposure and developed new coating system to protect pipelines from their corrosion under SCCO2 exposure. A literature review was also conducted regarding pipeline corrosion sensors to monitor pipes used in handling co-sequestration fluids. Research was to ensure safety and reliability for a pipeline involving transport of SCCO2 from the power plant to the sequestration site to mitigate the greenhouse gas effect. Results showed that one commercial coating and one designed formulation can both be supplied as potential candidates for internal pipeline coating to transport SCCO2.

  16. Analytical scale purification of zirconia colloidal suspension using field programmed sedimentation field flow fractionation.

    Science.gov (United States)

    Van-Quynh, Alexandra; Blanchart, Philippe; Battu, Serge; Clédat, Dominique; Cardot, Philippe

    2006-03-03

    Sedimentation field flow fractionation was used to obtain purified fractions from a polydispersed zirconia colloidal suspension in the potential purpose of optical material hybrid coating. The zirconia particle size ranged from 50/70 nm to 1000 nm. It exhibited a log-Gaussian particle size distribution (in mass or volume) and a 115% polydispersity index (P.I.). Time dependent eluted fractions of the original zirconia colloidal suspension were collected. The particle size distribution of each fraction was determined with scanning electron microscopy and Coulter sub-micron particle sizer (CSPS). These orthogonal techniques generated similar data. From fraction average elution times and granulometry measurements, it was shown that zirconia colloids are eluted according to the Brownian elution mode. The four collected fractions have a Gaussian like distribution and respective average size and polydispersity index of 153 nm (P.I. = 34.7%); 188 nm (P.I. = 27.9%); 228 nm (P.I. = 22.6%), and 276 nm (P.I. = 22.3%). These data demonstrate the strong size selectivity of SdFFF operated with programmed field of exponential profile for sorting particles in the sub-micron range. Using this technique, the analytical production of zirconia of given average size and reduced polydispersity is possible.

  17. Zirconia in biomedical applications.

    Science.gov (United States)

    Chen, Yen-Wei; Moussi, Joelle; Drury, Jeanie L; Wataha, John C

    2016-10-01

    The use of zirconia in medicine and dentistry has rapidly expanded over the past decade, driven by its advantageous physical, biological, esthetic, and corrosion properties. Zirconia orthopedic hip replacements have shown superior wear-resistance over other systems; however, risk of catastrophic fracture remains a concern. In dentistry, zirconia has been widely adopted for endosseous implants, implant abutments, and all-ceramic crowns. Because of an increasing demand for esthetically pleasing dental restorations, zirconia-based ceramic restorations have become one of the dominant restorative choices. Areas covered: This review provides an updated overview of the applications of zirconia in medicine and dentistry with a focus on dental applications. The MEDLINE electronic database (via PubMed) was searched, and relevant original and review articles from 2010 to 2016 were included. Expert commentary: Recent data suggest that zirconia performs favorably in both orthopedic and dental applications, but quality long-term clinical data remain scarce. Concerns about the effects of wear, crystalline degradation, crack propagation, and catastrophic fracture are still debated. The future of zirconia in biomedical applications will depend on the generation of these data to resolve concerns.

  18. Assessment of polyelectrolyte coating stability under dynamic buffer conditions in CE.

    Science.gov (United States)

    Swords, Kyleen E; Bartline, Peter B; Roguski, Katherine M; Bashaw, Sarah A; Frederick, Kimberley A

    2011-09-01

    Dynamic buffer conditions are present in many electrophoretically driven separations. Polyelectrolyte multilayer coatings have been employed in CE because of their chemical and physical stability as well as their ease of application. The goal of this study is to measure the effect of dynamic changes in buffer pH on flow using a real-time method for measuring EOF. Polyelectrolyte multilayers (PEMs) were composed of pairs of strong or completely ionized polyelectrolytes including poly(diallyldimethylammonium) chloride and poly(styrene sulfonate) and weak or ionizable polyelectrolytes including poly(allylamine) and poly(methacrylic acid). Polyelectrolyte multilayers of varying thicknesses (3, 4, 7, 8, 15, or 16 layers) were also studied. While the magnitude of the EOF was monitored every 2 s, the buffer pH was exchanged from a relatively basic pH (7.1) to increasingly acidic pHs (6.6, 6.1, 5.5, and 5.1). Strong polyelectrolytes responded minimally to changes in buffer pH (10%) and sometimes irreversible changes were measured with weak polyelectrolytes. Thicker coatings resulted in a similar magnitude of response but were more likely to degrade in response to buffer pH changes. The most stable coatings were formed from thinner layers of strong polyelectrolytes. Copyright © 2011 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  19. Evaluation of electrodeposited Mn-Co protective coatings on Crofer 22 APU steel

    DEFF Research Database (Denmark)

    Molin, Sebastian

    2018-01-01

    Interconnects used in Solid Oxide Cells stacks require protective coatings to lower their parabolic rate constant and block chromium evaporation (on the air side). In this work four different protective coatings on steel are evaluated for their high temperature corrosion resistance and electrical...... conductivity. A commercial electroplating process was used for the preparation of coatings with different Mn/Co ratios on Crofer 22 APU steel. Oxidation of samples was performed in air at 800°C for 1000 hours. Postmortem analysis of the coated samples was performed by scanning electron microscopy and x......-ray diffractomettry. Based on the results, influence of the Co/Mn ratio on the resulting corrosion properties are discussed. Parabolic rate constant of the coated samples is the lowest for the MnCo sample, whereas electrical resistance is the lowest for the Co sample, which has a corrosion rate similar to the not-coated...

  20. Laser surface treatment of plasma-sprayed yttria-stabilized zirconia coatings

    Directory of Open Access Journals (Sweden)

    Pinto, M. A.

    2005-12-01

    Full Text Available Un equipo láser continuo de CO2, con potencia nominal de 1 kW, se utilizó para sellar la superficie revestida con ZrO2 8 % Y2O3 por proyección por plasma sobre un substrato de acero AISI 1045. Se investigaron los efectos del tratamiento de fusión con láser sobre la microestrutura y la resistencia a la corrosión del recubrimiento. La resistencia a la corrosión se analizó por medidas electroquímicas en una solución de NaCl al 3 %. Las micrografias mostraron que la superficie del revestimiento presentó varias grietas pequeñas, sin embargo, no fueron observados poros. La microestructura de la capa sellada presentó una estructura en forma de columnas con crecimiento perpendicular a la superficie libre. El sellado a láser mejora la resistencia a la corrosión de los recubrimientos y aumenta la microdureza.

    Un equipo láser continuo de CO2, con potencia nominal de 1 kW, se utilizó para sellar la superficie revestida con ZrO2 8 % Y2O3 por proyección por plasma sobre un substrato de acero AISI 1045. Se investigaron los efectos del tratamiento de fusión con láser sobre la microestrutura y la resistencia a la corrosión del recubrimiento. La resistencia a la corrosión se analizó por medidas electroquímicas en una solución de NaCl al 3 %. Las micrografias mostraron que la superficie del revestimiento presentó varias grietas pequeñas, sin embargo, no fueron observados poros. La microestructura de la capa sellada presentó una estructura en forma de columnas con crecimiento perpendicular a la superficie libre. El sellado a láser mejora la resistencia a la corrosión de los recubrimientos y aumenta la microdureza.

  1. Fabrication and characterization of Ni-YSZ anode functional coatings by electron beam physical vapor deposition

    International Nuclear Information System (INIS)

    Meng, B.; Sun, Y.; He, X.D.; Peng, J.H.

    2009-01-01

    Two kinds of NiO-YSZ (yttria-stabilized zirconia) coatings, respectively with uniform and gradient distributions of NiO content along the coating thickness direction, were prepared by electron beam physical vapor deposition (EB-PVD) via adjusting electron beam currents. Then uniform and graded Ni-YSZ coatings were obtained from corresponding NiO-YSZ coatings after a reduction treatment. For uniform Ni-YSZ coating, the composition and porosity distributions along the coating thickness were uniform. The specific surface area and total pore volume for this coating could reach up to 4.330 m 2 g -1 and 0.0346 cm 3 g -1 respectively. The area specific resistance (ASR) of this coating kept increasing with the rise in temperature and an ASR of 2.1 x 10 -5 Ω cm 2 was obtained at 600 o C. For graded Ni-YSZ coating, a gradient in Ni content and porosity was realized along the coating thickness. A high porosity of up to 33% was achieved in the part of the coating close to the substrate, while a low porosity of 10% was obtained in the part close to coating surface.

  2. A superhydrophobic EP/PDMS nanocomposite coating with high gamma radiation stability

    Science.gov (United States)

    Zhang, Yan; Ren, Fule; Liu, Yujian

    2018-04-01

    The superhydrophobic coatings with high gamma radiation stability were prepared by using epoxy/polydimethylsiloxane (EP/PDMS) resins as the matrix and silica nanoparticles as the fillers. The nanocomposite coatings exhibit superhydrophobicity with a high water contact angle (WCA) of 154° and a low sliding angle of 7°. With the amount of SiO2 increasing from 0 to 30%, the surface shows the hierarchically structure gradually and its roughness raised from 4 nm to 278 nm. And little change in the WCA of the coatings (from 155° to 149°) was observed when the pH of the droplets varied from 2 to 14. In addition, the coatings also show good adhesion grade (5B), high hardness (6H) and outstanding stability for high dose gamma radiation.

  3. Carbon deposition and sulfur poisoning during CO2 electrolysis in nickel-based solid oxide cell electrodes

    Science.gov (United States)

    Skafte, Theis Løye; Blennow, Peter; Hjelm, Johan; Graves, Christopher

    2018-01-01

    Reduction of CO2 to CO and O2 in the solid oxide electrolysis cell (SOEC) has the potential to play a crucial role in closing the CO2 loop. Carbon deposition in nickel-based cells is however fatal and must be considered during CO2 electrolysis. Here, the effect of operating parameters is investigated systematically using simple current-potential experiments. Due to variations of local conditions, it is shown that higher current density and lower fuel electrode porosity will cause local carbon formation at the electrochemical reaction sites despite operating with a CO outlet concentration outside the thermodynamic carbon formation region. Attempts at mitigating the issue by coating the composite nickel/yttria-stabilized zirconia electrode with carbon-inhibiting nanoparticles and by sulfur passivation proved unsuccessful. Increasing the fuel electrode porosity is shown to mitigate the problem, but only to a certain extent. This work shows that a typical SOEC stack converting CO2 to CO and O2 is limited to as little as 15-45% conversion due to risk of carbon formation. Furthermore, cells operated in CO2-electrolysis mode are poisoned by reactant gases containing ppb-levels of sulfur, in contrast to ppm-levels for operation in fuel cell mode.

  4. Preparation and chemical stability of iron-nitride-coated iron microparticles

    International Nuclear Information System (INIS)

    Luo Xin; Liu Shixiong

    2007-01-01

    Iron-nitride-coated iron microparticles were prepared by nitridation of the surface of iron microparticles with ammonia gas at a temperature of 510 deg. C. The phases, composition, morphology, magnetic properties, and chemical stability of the particles were studied. The phases were α-Fe, ε-Fe 3 N, and γ-Fe 4 N. The composition varied from the core to the surface, with 99.8 wt% Fe in the core, and 93.8 wt% Fe and 6 wt% N in the iron-nitride coating. The thickness of the iron-nitride coating was about 0.28 μm. The chemical stability of the microparticles was greatly improved, especially the corrosion resistance in corrosive aqueous media. The saturation magnetization and the coercive force were 17.1x10 3 and 68 kA/m, respectively. It can be concluded that iron-nitride-coated iron microparticles will be very useful in many fields, such as water-based magnetorheological fluids and polishing fluids

  5. Effect of H2O and Y(O on Oxidation Behavior of NiCoCrAl Coating Within Thermal Barrier Coating

    Directory of Open Access Journals (Sweden)

    WANG Yi-qun

    2017-04-01

    Full Text Available NiCoCrAl coatings containing Y and Y oxide were made using vacuum plasma deposition and high-velocity oxygen fuel respectively, high temperature oxidation dynamics and cross-section microstructures of NiCoCrAl+Y and NiCoCrAl+Y(O coatings in Ar-16.7%O2, Ar-3.3%H2O and Ar-0.2%H2-0.9%H2O at 1100℃ were investigated by differential thermal analysis (DTA and optical and electron microscope. The influencing mechanism of Y oxide on the oxidation of coatings at different atmosphere was compared by computation using First-Principles. The results show that Al2O3 layer on NiCoCrAl+Y coatings has more holes for internal oxidation on account of the element Y diffusion and enrichment on the interface. In addition, steam can promote the internal oxidation. While a thinner and uniform alumina form on NiCoCrAl+Y(O coatings because element Y is pinned by oxygen atoms during the preparation of coatings. Water vapor has less influence on protective alumina formation on the NiCoCrAl+Y(O coating. Therefore, oxidation behavior of NiCoCrAl coatings vary in composition and structure in different oxidizing atmosphere. Besides, Y and Y-enrichment oxides have key influences on the microstructure and the growth rate.

  6. Comparison of different models for the determination of the absorption and scattering coefficients of thermal barrier coatings

    International Nuclear Information System (INIS)

    Wang, Li; Eldridge, Jeffrey I.; Guo, S.M.

    2014-01-01

    The thermal radiative properties of thermal barrier coatings (TBCs) are becoming more important as the inlet temperatures of advanced gas-turbine engines are continuously being pushed higher in order to improve efficiency. To determine the absorption and scattering coefficients of TBCs, four-flux, two-flux and Kubelka–Munk models were introduced and used to characterize the thermal radiative properties of plasma-sprayed yttria-stabilized zirconia (YSZ) coatings. The results show that the absorption coefficient of YSZ is extremely low for wavelengths 200 μm suggests that when the coating thickness is larger than around twice the average scattering distance, the collimated flux can be simply treated as a diffuse flux inside the coating, and thus the two-flux model can be used to determine the absorption and scattering coefficients as a simplification of the four-flux model

  7. Assessment of the primary stability of root analog zirconia implants designed using cone beam computed tomography software by means of the Periotest® device: An ex vivo study. A preliminary report.

    Science.gov (United States)

    Matys, Jacek; Świder, Katarzyna; Flieger, Rafał; Dominiak, Marzena

    2017-08-01

    The implant primary stability is a fundamental prerequisite for a success of osseointegration process which determines the prosthetic reconstruction time. The aim of the present study was to assess the quality and precision of modern conical bone computer tomography (CBCT) software in preparing root analog zirconia implants (RAZIs) by measuring its primary stability by means of the Periotest device. Thirteen pig jaws with proper erupted first premolar (P1) teeth were used in the study. The CBCT examination was conducted in the area of the P1 tooth in each mandible. The 3-dimensional (3D) view of each tooth was designed from CBCT scan. The created 3D images were used to prepare root analog zirconia implants milled from a medical-grade zirconia block by means of laboratory milling. The RAZIs and titanium implants were placed into an alveolar socket after the tooth had been removed. The primary stability of the teeth before their extraction (G1), RAZIs (G2) and titanium implants (G3) were checked by Periotest devices. The mean results in PTV were: 15.9, 3.35, 12.7 for G1, G2 and G3 group, respectively. RAZIs during immediate loading achieved a significantly higher primary stability (lower Periotest value) as compared to the teeth and implants. The modern CBCT device allows us to design a precise image of an extracted tooth for the purpose of manufacturing a root analog implant. The additional feature of the surgical protocol using RAZI is the possibility of avoiding the augmentation procedure, which reduces the whole cost of the treatment.

  8. Design and Fabrication of Porous Yttria-Stabilized Zirconia Ceramics for Hot Gas Filtration Applications

    Science.gov (United States)

    Shahini, Shayan

    Hot gas filtration has received growing attention in a variety of applications over the past few years. Yttria-stabilized zirconia (YSZ) is a promising candidate for such an application. In this study, we fabricated disk-type porous YSZ filters using the pore forming procedure, in which poly methyl methacrylate (PMMA) was used as the pore-forming agent. After fabricating the pellets, we characterized them to determine their potential for application as gas filters. We investigated the effect of sintering temperature, polymer particle size, and polymer-to-ceramic ratio on the porosity, pore size, gas permeability, and Vickers hardness of the sintered pellets. Furthermore, we designed two sets of experiments to investigate the robustness of the fabricated pellets--i.e., cyclic heating/cooling and high temperature exposure. This study ushers in a robust technique to fabricate such porous ceramics, which have the potential to be utilized in hot gas filtration.

  9. MnCo{sub 2}O{sub 4} spinel chromium barrier coatings for SOFC interconnect by HVOF

    Energy Technology Data Exchange (ETDEWEB)

    Lagerbom, J.; Varis, T.; Pihlatie, M.; Himanen, O.; Saarinen, V.; Kiviaho, J.; Turunen, E. [VTT Technical Research Centre of Finland, Espoo (Finland); Puranen, J. [Tampere Univ. of Technology (Finland). Inst. of Materials Science

    2010-07-01

    Chromia released from steel parts used for interconnect plates by evaporation and condensation can quickly degrade the cell (cathode) performance in solid oxide fuel cell SOFC. Coatings on top of the IC plate can work as a chromium evaporation barrier. The coating material should have good electrical conductivity, high temperature stability and nearly the same coefficient of thermal expansion as the cell materials. One candidate for the coating material is MnCo{sub 2}O{sub 4} spinel because of its suitable properties. High velocity oxy fuel (HVOF) spraying was used for the coating application on Crofer 22 APU steel samples. Using commercial and self made spray dried powders together with an HV2000 spray gun it was possible to successfully manufacture, well adhering, dense and reasonably uniform coatings. The samples were tested in oxidation exposure tests in air followed by post analysis in SEM. Powders and coatings microstructures are presented here, both before and after exposure. It was found out that together with spraying parameters the powder characteristics used influence clearly to the coating quality. Especially as very thin coatings was aimed with dense structure fine powders was found to be essential. (orig.)

  10. Artificial in-plane ordering of textured YBa2Cu3O(7-x) films deposited on polycrystalline yttria-stabilized zirconia substrates

    Science.gov (United States)

    Harshavardhan, K. S.; Rajeswari, M.; Hwang, D. M.; Chen, C. Y.; Sands, T. D.; Venkatesan, T.; Tkaczyk, J. E.; Lay, K. W.; Safari, A.; Johnson, L.

    1992-12-01

    Anisotropic surface texturing of the polycrystalline yttria-stabilized zirconia substrates, prior to YBa2Cu3O(7-x) film deposition, is shown to promote in-plane (basal plane) ordering of the film growth in addition to the c-axis texturing. The Jc's of the films in the weak-link-dominated low-field regime are enhanced considerably, and this result is attributed to the reduction of weak links resulting from a reduction in the number of in-plane large-angle grain boundaries.

  11. Chemical vapor deposition of yttria stabilized zirconia in porous substrates

    International Nuclear Information System (INIS)

    Carolan, M.F.; Michaels, J.N.

    1987-01-01

    Electrochemical vapor deposition (EVD) of yttria stabilized zirconia (YSZ) is the preferred route to the production of thin films of YSZ on porous substrates. This process has been used in the construction of both fuel cells and steam electrolyzers. A critical aspect of the EVD process is an initial chemical vapor deposition phase in which the pores of a porous substrate are plugged by YSZ. In this process, water vapor and a mixture of gaseous zirconium chloride and yttrium chloride diffuse into the porous substrate from opposite sides and react to form YSZ and HCl ga. During the second stage of the process a continuous dense film of electrolyte is formed by a tarnishing-type process. Experimentally it is observed that the pores plug within a few pore diameters of the metal chloride face of the substrate. A kinetic rate expression that is first order in metal chloride but zero order in water is best able to explain this phenomenon. With this rate expression, the pores always plug near the metal chloride face. The model predicts less pore narrowing to occur as the ratio of the reaction rate to the diffusion rate of the metal chloride is increased. A kinetic rate expression that is first order in both water and metal chloride predicts that the pores plug much deeper in the substrate

  12. Reactivity and interdiffusion of alternative SOFC cathodes with yttria stabilized zirconia, gadolinia doped ceria and doped lanthanum gallate solid electrolytes

    Energy Technology Data Exchange (ETDEWEB)

    Kostogloudis, G.C.; Tsiniarakis, G.; Riza, F.; Ftikos, C. [National Tech. Univ. of Athens (Greece)

    2000-07-01

    The chemical compatibility between the cathode composition Pr{sub 0.8}Sr{sub 0.2}Co{sub 0.2}Fe{sub 0.8}O{sub 3-{delta}} and the electrolyte compositions yttria stabilized zirconia (YSZ), Ce{sub 0.8}Gd{sub 0.2}O{sub 1.9} (CGO) and La{sub 0.8}Sr{sub 0.2}Ga{sub 0.9}Mg{sub 0.1}O{sub 3-{delta}} (LSGM) was investigated. Also, the influence of the substitution of Al for Fe on the reactivity of the cathode with YSZ was examined. All oxides were single-phase materials except for LSGM, which contained two additional phases, namely LaSrGa{sub 3}O{sub 7} and LaSrGaO{sub 4}. Two types of experiments were performed: (a) reactivity experiments by XRD in cathode/electrolyte powder mixtures and (b) diffusion experiments by SEM/EDX analysis in cathode/electrolyte double-layer pellets. Pr{sub 2}Zr{sub 2}O{sub 7}, SrZrO{sub 3} and CoFe{sub 2}O{sub 4} were formed by the interaction of the cathode materials with YSZ. Substitution by Al at the B-site of the perovskite cathode led to a decrease of its reactivity with YSZ. No reaction products were formed for powder mixtures of Pr{sub 0.8}Sr{sub 0.2}Co{sub 0.2}Fe{sub 0.8}O{sub 3-{delta}} and CGO or LSGM electrolytes. High Co and Fe diffusion into LSGM was identified. Pr, La and Ga show a smaller tendency for diffusion. The diffusion of transition metal cations into LSGM electrolyte caused the destabilisation and disappearance of the second phases in the interdiffusion zone. (orig.)

  13. Band structure of TiO sub 2 -doped yttria-stabilized zirconia probed by soft-x-ray spectroscopy

    CERN Document Server

    Higuchi, T; Kobayashi, K; Yamaguchi, S; Fukushima, A; Shin, S

    2003-01-01

    The electronic structure of TiO sub 2 -doped yttria-stabilized zirconia (YSZ) has been studied by soft-X-ray emission spectroscopy (SXES) and X-ray absorption spectroscopy (XAS). The valence band is mainly composed of the O 2p state. The O 1s XAS spectrum exhibits the existence of the Ti 3d unoccupied state under the Zr 4d conduction band. The intensity of the Ti 3d unoccupied state increases with increasing TiO sub 2 concentration. The energy separation between the top of the valence band and the bottom of the Ti 3d unoccupied state is in accord with the energy gap, as expected from dc-polarization and total conductivity measurements. (author)

  14. Fabrication of Coatings on the Surface of Magnesium Alloy by Plasma Electrolytic Oxidation Using ZrO2 and SiO2 Nanoparticles

    Directory of Open Access Journals (Sweden)

    S. V. Gnedenkov

    2015-01-01

    Full Text Available Results of investigation of the incorporation of zirconia and silica nanoparticles into the coatings formed on magnesium alloy by plasma electrolytic oxidation are presented. Comprehensive research of electrochemical and mechanical properties of obtained coatings was carried out. It was established that the polarization resistance of the samples with a coating containing zirconia nanoparticles is two times higher than that for the sample with base PEO layer. One of the important reasons for improving the protective properties of coatings formed in electrolytes containing nanoparticles consists in enhanced morphological characteristics, in particular, the porosity decrease and increase of thickness and resistivity (up to two orders of magnitude for ZrO2-containing coating of porousless sublayer in comparison with base PEO layer. Incorporation of silica and zirconia particles into the coating increases the mechanical performances. The layers containing nanoparticles have greater hardness and are more wear resistant in comparison with the coatings formed in the base electrolyte.

  15. Microstructure and Antiwear Property of Laser Cladding Ni-Co Duplex Coating on Copper.

    Science.gov (United States)

    Wang, Yiyong; Liang, Zhipeng; Zhang, Junwei; Ning, Zhe; Jin, Hui

    2016-07-28

    Ni-Co duplex coatings were cladded onto Cu to improve the antiwear properties of Cu products. Prior to laser cladding, n-Al₂O₃/Ni layers were introduced as interlayers between laser cladding coatings and Cu substrates to improve the laser absorptivity of these substrates and ensure defect-free laser cladding coatings. The structure and morphology of the coatings were characterized by scanning electron microscopy and optical microscopy, and the phases of the coatings were analyzed by X-ray diffraction. Their hardness was measured using a microhardness tester. Experimental results showed that defect-free composite coatings were obtained and that the coatings were metallurgically bonded to the substrates. The surface of the Ni-Co duplex coatings comprised a Co-based solid solution, Cr₇C₃, (Fe,Ni) 23 C₆, and other strengthening phases. The microhardness and wear resistance of the duplex coatings were significantly improved compared with the Cu substrates. The average microhardness of the cladded coatings was 845.6 HV, which was approximately 8.2 times greater than that of the Cu substrates (102.6 HV). The volume loss of the Cu substrates was approximately 7.5 times greater than that of the Ni-Co duplex coatings after 60 min of sliding wear testing. The high hardness of and lack of defects in the Ni-Co duplex coatings reduced the plastic deformation and adhesive wear of the Cu substrates, resulting in improved wear properties.

  16. Microstructure and Antiwear Property of Laser Cladding Ni–Co Duplex Coating on Copper

    Science.gov (United States)

    Wang, Yiyong; Liang, Zhipeng; Zhang, Junwei; Ning, Zhe; Jin, Hui

    2016-01-01

    Ni–Co duplex coatings were cladded onto Cu to improve the antiwear properties of Cu products. Prior to laser cladding, n-Al2O3/Ni layers were introduced as interlayers between laser cladding coatings and Cu substrates to improve the laser absorptivity of these substrates and ensure defect-free laser cladding coatings. The structure and morphology of the coatings were characterized by scanning electron microscopy and optical microscopy, and the phases of the coatings were analyzed by X-ray diffraction. Their hardness was measured using a microhardness tester. Experimental results showed that defect-free composite coatings were obtained and that the coatings were metallurgically bonded to the substrates. The surface of the Ni–Co duplex coatings comprised a Co-based solid solution, Cr7C3, (Fe,Ni)23C6, and other strengthening phases. The microhardness and wear resistance of the duplex coatings were significantly improved compared with the Cu substrates. The average microhardness of the cladded coatings was 845.6 HV, which was approximately 8.2 times greater than that of the Cu substrates (102.6 HV). The volume loss of the Cu substrates was approximately 7.5 times greater than that of the Ni–Co duplex coatings after 60 min of sliding wear testing. The high hardness of and lack of defects in the Ni–Co duplex coatings reduced the plastic deformation and adhesive wear of the Cu substrates, resulting in improved wear properties. PMID:28773755

  17. Microstructure and Antiwear Property of Laser Cladding Ni–Co Duplex Coating on Copper

    Directory of Open Access Journals (Sweden)

    Yiyong Wang

    2016-07-01

    Full Text Available Ni–Co duplex coatings were cladded onto Cu to improve the antiwear properties of Cu products. Prior to laser cladding, n-Al2O3/Ni layers were introduced as interlayers between laser cladding coatings and Cu substrates to improve the laser absorptivity of these substrates and ensure defect-free laser cladding coatings. The structure and morphology of the coatings were characterized by scanning electron microscopy and optical microscopy, and the phases of the coatings were analyzed by X-ray diffraction. Their hardness was measured using a microhardness tester. Experimental results showed that defect-free composite coatings were obtained and that the coatings were metallurgically bonded to the substrates. The surface of the Ni–Co duplex coatings comprised a Co-based solid solution, Cr7C3, (Fe,Ni23C6, and other strengthening phases. The microhardness and wear resistance of the duplex coatings were significantly improved compared with the Cu substrates. The average microhardness of the cladded coatings was 845.6 HV, which was approximately 8.2 times greater than that of the Cu substrates (102.6 HV. The volume loss of the Cu substrates was approximately 7.5 times greater than that of the Ni–Co duplex coatings after 60 min of sliding wear testing. The high hardness of and lack of defects in the Ni–Co duplex coatings reduced the plastic deformation and adhesive wear of the Cu substrates, resulting in improved wear properties.

  18. Reactive Fabrication and Effect of NbC on Microstructure and Tribological Properties of CrS Co-Based Self-Lubricating Coatings by Laser Cladding.

    Science.gov (United States)

    Fang, Liuyang; Yan, Hua; Yao, Yansong; Zhang, Peilei; Gao, Qiushi; Qin, Yang

    2017-12-28

    The CrS/NbC Co-based self-lubricating composite coatings were successfully fabricated on Cr12MoV steel surface by laser clad Stellite 6, WS₂, and NbC mixed powders. The phase composition, microstructure, and tribological properties of the coatings ware investigated by means of X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy dispersive spectrometer (EDS), as well as dry sliding wear testing. Based on the experimental results, it was found reactions between WS₂ and Co-based alloy powder had occurred, which generated solid-lubricant phase CrS, and NbC play a key role in improving CrS nuclear and refining microstructure of Co-based composite coating during laser cladding processing. The coatings were mainly composed of γ-Co, CrS, NbC, Cr 23 C₆, and CoC x . Due to the distribution of the relatively hard phase of NbC and the solid lubricating phase CrS, the coatings had better wear resistance. Moreover, the suitable balance of CrS and NbC was favorable for further decreasing the friction and improving the stability of the contact surfaces between the WC ball and the coatings. The microhardness, friction coefficient, and wear rate of the coating 4 (Clad powders composed of 60 wt % Stellite 6, 30 wt % NbC and 10 wt % WS₂) were 587.3 HV 0.5 , 0.426, and 5.61 × 10 -5 mm³/N·m, respectively.

  19. Reactive Fabrication and Effect of NbC on Microstructure and Tribological Properties of CrS Co-Based Self-Lubricating Coatings by Laser Cladding

    Directory of Open Access Journals (Sweden)

    Liuyang Fang

    2017-12-01

    Full Text Available The CrS/NbC Co-based self-lubricating composite coatings were successfully fabricated on Cr12MoV steel surface by laser clad Stellite 6, WS2, and NbC mixed powders. The phase composition, microstructure, and tribological properties of the coatings ware investigated by means of X-ray diffraction (XRD, scanning electron microscopy (SEM, and energy dispersive spectrometer (EDS, as well as dry sliding wear testing. Based on the experimental results, it was found reactions between WS2 and Co-based alloy powder had occurred, which generated solid-lubricant phase CrS, and NbC play a key role in improving CrS nuclear and refining microstructure of Co-based composite coating during laser cladding processing. The coatings were mainly composed of γ-Co, CrS, NbC, Cr23C6, and CoCx. Due to the distribution of the relatively hard phase of NbC and the solid lubricating phase CrS, the coatings had better wear resistance. Moreover, the suitable balance of CrS and NbC was favorable for further decreasing the friction and improving the stability of the contact surfaces between the WC ball and the coatings. The microhardness, friction coefficient, and wear rate of the coating 4 (Clad powders composed of 60 wt % Stellite 6, 30 wt % NbC and 10 wt % WS2 were 587.3 HV0.5, 0.426, and 5.61 × 10−5 mm3/N·m, respectively.

  20. Veneered zirconia inlay-retained fixed dental prostheses: 10-Year results from a prospective clinical study.

    Science.gov (United States)

    Rathmann, Friederike; Bömicke, Wolfgang; Rammelsberg, Peter; Ohlmann, Brigitte

    2017-09-01

    The purpose of this study was to evaluate the 10-year clinical performance of zirconia-based inlay-retained fixed dental prostheses (IRFDP). For replacement of a molar in 27 patients, 30 IRFDP were luted by use of different cements, Panavia F (Kuraray Europe GmbH) or Multilink Automix (Ivoclar Vivadent GmbH), with use of inlay/inlay, inlay/full-crown, or inlay/partial-crown retainers for anchorage. Frameworks were milled from yttria-stabilized zirconia (IPS e.maxZirCAD; Ivoclar Vivadent GmbH) and fully veneered with pressable ceramic (IPS e.max ZirPress; Ivoclar Vivadent GmbH). Before luting, the IRFDP were silica-coated (Rocatec; 3M Espe) and silanized (Monobond S; Ivoclar Vivadent GmbH). Complications (for example, chipping or delamination of the veneering ceramic, debonding, secondary caries, endodontic treatment, and abutment tooth fracture) and failure were reported, by use of standardized report forms, 2 weeks, 6 months, and 1, 2, and 10 years after cementation. Statistical analysis included Kaplan-Meier survival and success (complication-free survival) and Cox regression analysis (α=0.05 for all). During the 10-year observation period, the complications most often observed were chipping of the veneer and debonding. Twenty-five restorations failed and one participant dropped out. Cumulative 10-year survival and success were 12.1% and 0%, respectively. The design of the retainer, use of a dental dam, choice of cement, and location in the dental arch had no statistically significant effect on the occurrence of complications. Use of fully veneered zirconia-based IRFDP with this technique cannot be recommended. A large incidence of complications and poor survival were observed for fully veneered zirconia-based IRFDP, revealing an urgent need for further design improvements for this type of restoration. This, again, emphasizes the need for testing of new restoration designs in clinical trials before implementation in general dental practice. Copyright © 2017

  1. Measurements of internal stresses in bond coating using high energy x-rays from synchrotron radiation source

    CERN Document Server

    Suzuki, K; Akiniwa, Y; Nishio, K; Kawamura, M; Okado, H

    2002-01-01

    Thermal barrier coating (TBC) techniques enable high temperature combustion of turbines made of Ni-base alloy. TBC is made of zirconia top coating on NiCoCrAlY bond coating. The internal stresses in the bond coating play essential role in the delamination or fracture of TBC in service. With the X-rays from laboratory equipments, it is impossible to measure nondestructively the internal stress in the bond coating under the top coating. synchrotron radiations with a high energy and high brightness have a large penetration depth as compared with laboratory X-rays. Using the high energy X-rays from the synchrotron radiation, it is possible to measure the internal stress in the bond coating through the top coating. In this study, the furnace, which can heat a specimen to 1473 K, was developed for the stress measurement of the thermal barrier coatings. The internal stresses in the bond coating were measured at the room temperature, 773 K, 1073 K and 1373 K by using the 311 diffraction from Ni sub 3 Al with about 73...

  2. Post-treatment of Plasma-Sprayed Amorphous Ceramic Coatings by Spark Plasma Sintering

    Science.gov (United States)

    Chraska, T.; Pala, Z.; Mušálek, R.; Medřický, J.; Vilémová, M.

    2015-04-01

    Alumina-zirconia ceramic material has been plasma sprayed using a water-stabilized plasma torch to produce free standing coatings. The as-sprayed coatings have very low porosity and are mostly amorphous. The amorphous material crystallizes at temperatures above 900 °C. A spark plasma sintering apparatus has been used to heat the as-sprayed samples to temperatures above 900 °C to induce crystallization, while at the same time, a uniaxial pressure of 80 MPa has been applied to their surface. After such post-treatment, the ceramic samples are crystalline and have very low open porosity. The post-treated material exhibits high hardness and significantly increased flexural strength. The post-treated samples have a microstructure that is best described as nanocomposite with the very small crystallites embedded in an amorphous matrix.

  3. Structure of yttria stabilized zirconia beads produced by gel supported precipitation

    International Nuclear Information System (INIS)

    Walter, M.; Somers, J.; Fernandez, A.; Specht, Eliot D.; Hunn, John D.; Boulet, P.; Denecke, M. A.; Gobel, C.

    2007-01-01

    Yttria stabilized zirconia (YSZ) is one of the inert matrix candidates selected for investigation as host matrix for minor actinide (MA) transmutation. The structural properties of (Zr0.84, Y0.16)O1.92 beads prepared by a sol-gel method for MA infiltration, are characterized as calcined (850 C) and sintered (1,600 C) beads. The calcined YSZ beads are fine-grained and homogenous over the entire sphere and are surrounded by a uniform outer layer of approximately 30 (micro)m thickness. After sintering at 1,600 C, the beads are compacted to 51% of their initial volume and exhibit a granular structure. The thermal expansion is nearly linear for the calcined material, but shows a parabolic behavior for the sintered (1,400 C) beads. In addition, the thermal expansion of calcined material is 20-25% less than after sintering. During heating up to 1,400 C, two processes can be distinguished. The first occurs between 900 and 1,000 C and is related to an increase in unit cell order. The second process involves grain-growth of the less crystalline calcined material between 1,100 and 1,300 C. These results have implications for preparation of YSZ and its use as an inert MA transmutation matrix

  4. Atomic structure and composition of the yttria-stabilized zirconia (111) surface.

    Science.gov (United States)

    Vonk, Vedran; Khorshidi, Navid; Stierle, Andreas; Dosch, Helmut

    2013-06-01

    Anomalous and nonanomalous surface X-ray diffraction is used to investigate the atomic structure and composition of the yttria-stabilized zirconia (YSZ)(111) surface. By simulation it is shown that the method is sensitive to Y surface segregation, but that the data must contain high enough Fourier components in order to distinguish between different models describing Y/Zr disorder. Data were collected at room temperature after two different annealing procedures. First by applying oxidative conditions at 10 - 5  mbar O 2 and 700 K to the as-received samples, where we find that about 30% of the surface is covered by oxide islands, which are depleted in Y as compared with the bulk. After annealing in ultrahigh vacuum at 1270 K the island morphology of the surface remains unchanged but the islands and the first near surface layer get significantly enriched in Y. Furthermore, the observation of Zr and oxygen vacancies implies the formation of a porous surface region. Our findings have important implications for the use of YSZ as solid oxide fuel cell electrode material where yttrium atoms and zirconium vacancies can act as reactive centers, as well as for the use of YSZ as substrate material for thin film and nanoparticle growth where defects control the nucleation process.

  5. Zircon coatings deposited by electrophoresis on steel 316L

    International Nuclear Information System (INIS)

    Espitia C, I.; Contreras G, M.E.; Bartolo P, P.; Pena, J.L.; Reyes G, J.; Martinez, L.

    2005-01-01

    The present research involved zirconia coatings prepared using electrophoretic deposition (EPD) on 316l stainless steel, via hydrolysis of ZrOCI 2 aqueous solution. Initially, a first zirconia thin film was obtained and treated at 400 C for consolidation. Then a second zirconia film was deposited to obtain a homogeneous and fully covered 316l stainless steel plate. The XPS analyses show that on the first zirconia film, the elements Fe, Cr, O and Zr are present. In this first film the compounds Cr 2 O 3 , Fe 2 O 3 and ZrO 2 are formed. While in the second film only the Zr and O are observed so that the surface is formed by ZrO 2 . (Author)

  6. Hydroxyapatite coating on PEEK implants: Biomechanical and histological study in a rabbit model.

    Science.gov (United States)

    Durham, John W; Montelongo, Sergio A; Ong, Joo L; Guda, Teja; Allen, Matthew J; Rabiei, Afsaneh

    2016-11-01

    A bioactive two-layer coating consisting of hydroxyapatite (HA) and yttria-stabilized zirconia (YSZ) was investigated on cylindrical polyetheretherketone (PEEK) implants using ion beam assisted deposition (IBAD). Post-deposition heat treatments via variable frequency microwave annealing with and without subsequent autoclaving were used to crystallize the as-deposited amorphous HA layer. Microstructural analysis, performed by TEM and EDS, showed that these methods were capable of crystallizing HA coating on PEEK. The in vivo response to cylindrical PEEK samples with and without coating was studied by implanting uncoated PEEK and coated PEEK implants in the lateral femoral condyle of 18 rabbits. Animals were studied in two groups of 9 for observation at 6 or 18weeks post surgery. Micro-CT analysis, histology, and mechanical pull-out tests were performed to determine the effect of the coating on osseointegration. The heat-treated HA/YSZ coatings showed improved implant fixation as well as higher bone regeneration and bone-implant contact area compared to uncoated PEEK. The study offers a novel method to coat PEEK implants with improved osseointegration. Copyright © 2016 Elsevier B.V. All rights reserved.

  7. Evaluation of Surface Treatment Methods on the Bond Strength of Zirconia Ceramics Systems, Resin Cements and Tooth Surface

    Directory of Open Access Journals (Sweden)

    Akkuş Emek

    2015-07-01

    Full Text Available Objectives: To compare the effects of airborne-particle abrasion (APA and tribochemical silica coating (TSC surface treatment methods on the shear bond strength of zirconia ceramics systems, resin cements and tooth surface

  8. PVD Ti coatings on Sm-Co magnets

    International Nuclear Information System (INIS)

    Bovda, O.M.; Bovda, V.O.; Garkusha, I.E.; Leonov, S.O.; Onishchenko, L.V.; Tereshin, V.I.; Totrika, O.S.; Chen, C.H.

    2008-01-01

    The combination of conventional ion-plasma deposition (PVD) and pulsed plasma technologies (PPT) has been applied for rare-earth Sm-Co based magnets, to provide them with enhanced corrosion resistance. The influence of pulsed plasma treatment on Sm-Co magnets with deposited titanium PVD coatings has been investigated. It was revealed that thickness of modified layer significantly depends on the thickness of initial titanium film and plasma treatment regimes. As a result of plasma treatment with energy density of 30 J/cm 2 and pulse duration of ∼ 5 μs fine-grained layer with the thickness of 70 microns has been formed on the Sm-Co magnet with pure titanium film of 50 micron. According to SEM analyses considerable diffusion of titanium to the bulk of the magnet, on the depth of 20 microns, took place. Such reaction enhances strong bonding between the coating and the magnet

  9. Induced codeposition of nanocrystalline Co-W coatings and their mechanical properties

    International Nuclear Information System (INIS)

    Belevskij, Stanislav

    2012-01-01

    The aim of the research: the complex investigation of induced codeposition mechanism of Co-W coatings obtaining from citrate electrolyte and determining the conditions of electrodeposition that provide the coatings the properties that could compete with the hard chromium electroplating coatings. The scientific novelty and originality of the work: for the first time it is demonstrated that citrate electrolyte used for electrodeposition of Co-W alloy is a mixture of complex compounds, whose composition is determined by the pH. At high pH values, its main component is hetero polynuclear complex with a molecular weight over 1200 g / mol. The totality of the results obtained by different methods (gel-chromatography, voltammetry, the methods of physicochemical hydrodynamics, determination of the composition of coatings, the current efficiency, etc.), can conclude that the chemical composition of electrodeposited Co-W coatings is determined by the hetero polynuclear complex composition on the one hand and the pH near-electrode layer on the other. However, the pH near-electrode layer depends on the rate of the parallel hydrogen evolution reaction (defined by the potential of electrodeposition and the hydrodynamic conditions). The increasing of the pH near-electrode layer shifts the chemical equilibrium toward to the formation of complex products with high molecular weight. It was confirmed the existence of hetero polynuclear Co-W-citrate complex compound, where the atomic ratio of Co:W is equal to 1:1. Solved scientific problem: The experimental proof of the fact that the formation of cobalt-tungsten coatings from citric electrolyte is the result of electrochemical reduction of polynuclear heterometallic complex. The research object is the chemical composition of citrate electrolyte (identification of the contained complexes) and induced codeposition of Co-W coatings from citrate electrolyte. The determination of the influence of the degree of the electrodeposition

  10. Anisotropic Thermal Diffusivities of Plasma-Sprayed Thermal Barrier Coatings

    Science.gov (United States)

    Akoshima, Megumi; Takahashi, Satoru

    2017-09-01

    Thermal barrier coatings (TBCs) are used to shield the blades of gas turbines from heat and wear. There is a pressing need to evaluate the thermal conductivity of TBCs in the thermal design of advanced gas turbines with high energy efficiency. These TBCs consist of a ceramic-based top coat and a bond coat on a superalloy substrate. Usually, the focus is on the thermal conductivity in the thickness direction of the TBC because heat tends to diffuse from the surface of the top coat to the substrate. However, the in-plane thermal conductivity is also important in the thermal design of gas turbines because the temperature distribution within the turbine cannot be ignored. Accordingly, a method is developed in this study for measuring the in-plane thermal diffusivity of the top coat. Yttria-stabilized zirconia top coats are prepared by thermal spraying under different conditions. The in-plane and cross-plane thermal diffusivities of the top coats are measured by the flash method to investigate the anisotropy of thermal conduction in a TBC. It is found that the in-plane thermal diffusivity is higher than the cross-plane one for each top coat and that the top coats have significantly anisotropic thermal diffusivity. The cross-sectional and in-plane microstructures of the top coats are observed, from which their porosities are evaluated. The thermal diffusivity and its anisotropy are discussed in detail in relation to microstructure and porosity.

  11. Glass ceramic toughened with tetragonal zirconia

    Science.gov (United States)

    Keefer, Keith D.; Michalske, Terry A.

    1986-01-01

    A phase transformation-toughened glass ceramic and a process for making it are disclosed. A mixture of particulate network-forming oxide, network-modifying oxide, and zirconium oxide is heated to yield a homogeneous melt, and this melt is then heat-treated to precipitate an appreciable quantity of tetragonal zirconia, which is retained at ambient temperature to form a phase transformation-toughened glass ceramic. Nucleating agents and stabilizing agents may be added to the mixture to facilitate processing and improve the ceramic's properties. Preferably, the mixture is first melted at a temperature from 1200.degree. to 1700.degree. C. and is then heat-treated at a temperature within the range of 800.degree. to 1200.degree. C. in order to precipitate tetragonal ZrO.sub.2. The composition, as well as the length and temperature of the heat-treatment, must be carefully controlled to prevent solution of the precipitated tetragonal zirconia and subsequent conversion to the monoclinic phase.

  12. GMI effect in CuO coated Co-based amorphous ribbons

    Energy Technology Data Exchange (ETDEWEB)

    Taysioglu, Asli Ayten [Department of Physics, Sciences and Arts Faculty, Uludag University, 16059 Gorukle, Bursa (Turkey); Peksoz, Ahmet, E-mail: peksoz@uludag.edu.t [Department of Physics, Sciences and Arts Faculty, Uludag University, 16059 Gorukle, Bursa (Turkey); Kaya, Yunus [Department of Chemistry, Sciences and Arts Faculty, Uludag University, 16059 Gorukle, Bursa (Turkey); Derebasi, Naim [Department of Physics, Sciences and Arts Faculty, Uludag University, 16059 Gorukle, Bursa (Turkey); Irez, Gazi [Department of Chemistry, Sciences and Arts Faculty, Uludag University, 16059 Gorukle, Bursa (Turkey); Kaynak, Gokay [Department of Physics, Sciences and Arts Faculty, Uludag University, 16059 Gorukle, Bursa (Turkey)

    2009-11-13

    A Copper oxide (CuO) film has been grown on a surface of Co-based amorphous ribbon using chemical successive ionic layer adsorption and reaction technique, at room temperature and atmosphere pressure. The influence of coating and width of ribbon on giant magneto impedance have been investigated over a frequency range from 0.1 to 3 MHz and under a static magnetic field between -8 and +8 kA/m. The results showed that Co-based amorphous ribbons, which are coated CuO film, have a significant effect on the magnitude and operation frequency for the giant magneto impedance effect as compared to the samples without coating. The highest giant magneto impedance effect was found to be 14.90 on 5 mm width coated ribbon, which is 60% higher than the sample without coating. A surface observation of these samples has been carried out by an atomic force microscope. The AFM images reveal the difference between surfaces of coated and as-cast sample.

  13. GMI effect in CuO coated Co-based amorphous ribbons

    International Nuclear Information System (INIS)

    Taysioglu, Asli Ayten; Peksoz, Ahmet; Kaya, Yunus; Derebasi, Naim; Irez, Gazi; Kaynak, Gokay

    2009-01-01

    A Copper oxide (CuO) film has been grown on a surface of Co-based amorphous ribbon using chemical successive ionic layer adsorption and reaction technique, at room temperature and atmosphere pressure. The influence of coating and width of ribbon on giant magneto impedance have been investigated over a frequency range from 0.1 to 3 MHz and under a static magnetic field between -8 and +8 kA/m. The results showed that Co-based amorphous ribbons, which are coated CuO film, have a significant effect on the magnitude and operation frequency for the giant magneto impedance effect as compared to the samples without coating. The highest giant magneto impedance effect was found to be 14.90 on 5 mm width coated ribbon, which is 60% higher than the sample without coating. A surface observation of these samples has been carried out by an atomic force microscope. The AFM images reveal the difference between surfaces of coated and as-cast sample.

  14. Lower-Conductivity Ceramic Materials for Thermal-Barrier Coatings

    Science.gov (United States)

    Bansal, Narottam P.; Zhu, Dongming

    2006-01-01

    Doped pyrochlore oxides of a type described below are under consideration as alternative materials for high-temperature thermal-barrier coatings (TBCs). In comparison with partially-yttria-stabilized zirconia (YSZ), which is the state-of-the-art TBC material now in commercial use, these doped pyrochlore oxides exhibit lower thermal conductivities, which could be exploited to obtain the following advantages: For a given difference in temperature between an outer coating surface and the coating/substrate interface, the coating could be thinner. Reductions in coating thicknesses could translate to reductions in weight of hot-section components of turbine engines (e.g., combustor liners, blades, and vanes) to which TBCs are typically applied. For a given coating thickness, the difference in temperature between the outer coating surface and the coating/substrate interface could be greater. For turbine engines, this could translate to higher operating temperatures, with consequent increases in efficiency and reductions in polluting emissions. TBCs are needed because the temperatures in some turbine-engine hot sections exceed the maximum temperatures that the substrate materials (superalloys, Si-based ceramics, and others) can withstand. YSZ TBCs are applied to engine components as thin layers by plasma spraying or electron-beam physical vapor deposition. During operation at higher temperatures, YSZ layers undergo sintering, which increases their thermal conductivities and thereby renders them less effective as TBCs. Moreover, the sintered YSZ TBCs are less tolerant of stress and strain and, hence, are less durable.

  15. Synthesis of Ceria Zirconia Oxides using Solvothermal Treatment

    Directory of Open Access Journals (Sweden)

    Machmudah Siti

    2018-01-01

    Full Text Available Ceria oxide (CeO2 is widely used as catalyst with high oxygen storage capacity at low temperature. The addition of zirconia oxide (ZrO2 to CeO2 can enhance oxygen storage capacity as well as thermal stability. In this work, ceria zirconia oxides has been synthesized via a low temperature solvothermal treatment in order to produce ceria zirconia oxides composite with high oxygen storage capacity as electrolyte of solid oxide fuel cells (SOFC. Under solvothermal conditions, solvent may control the direction of crystal growth, morphology, particle size and size distribution, because of the controllability of thermodynamics and transport properties by pressure and temperature. Water, mixed of water and ethanol (70/30 vol/vol, and mixed of water and ethylene glycol (70/30 vol/vol were used as solvent, while Ce(NO33 and ZrO(NO32 with 0.06 M concentration were used as precursor. The experiments were conducted at temperature of 150 °C and pressure for 2 h in a Teflon-lined autoclave of 100 mL volume. The synthesized products were dried at 60 °C for 6 and 12 h and then calcined at 900 °C for 6 h. The particle products were characterized using SEM, XRD, TG/DTA, and Potentiostat. The results showed that the morphology of particles formed were affected by the solvent. Solid plate shaped particles were produced in water, and tend to be pore with the addition of ethylene glycol. The addition of ethanol decreased the size of particles with sphere shaped. The XRD pattern indicated that ceria-zirconia oxides particles are uniformly distributed in the structure to form a homogeneous solid solution. Based on the electrochemical analysis, ceria zirconia oxides produced via solvothermal synthesis had high conductivity ion of 0.5594 S/cm, which is higher than minimum conductivity ion requirement of 0.01 S/cm for SOFC electrolyte. It indicated that ceria zirconia oxides produced via solvothermal synthesis is suitable for SOFC electrolyte.

  16. Aspects of fatigue life in thermal barrier coatings

    Energy Technology Data Exchange (ETDEWEB)

    Brodin, H.

    2001-08-01

    Thermal barrier coatings (TBC) are applied on hot components in airborne and land based gas turbines when higher turbine inlet temperature, meaning better thermal efficiency, is desired. The TBC is mainly applied to protect underlying material from high temperatures, but also serves as a protection from the aggressive corrosive environment. Plasma sprayed coatings are often duplex TBC's with an outer ceramic top coat (TC) made from partially stabilised zirconia - ZrO{sub 2} + 6-8% Y{sub 2}O{sub 3}. Below the top coat there is a metallic bond coat (BC). The BC is normally a MCrAlX coating (M=Ni, Co, Fe... and X=Y, Hf, Si ... ). In gas turbine components exposed to elevated temperatures nickel-based superalloys are commonly adopted as load carrying components. In the investigations performed here a commercial wrought Ni-base alloy Haynes 230 has been used as substrate for the TBC. As BC a NiCoCrAlY serves as a reference material and in all cases 7% Yttria PS zirconia has been used. Phase development and failure mechanisms in APS TBC during service-like conditions, have been evaluated in the present study. This is done by combinations of thermal cycling and low cycle fatigue tests. The aim is to achieve better knowledge regarding how, when and why thermal barrier coatings fail. As a final outcome of the project a model capable of predicting fatigue life of a given component will help engineers and designers of land based gas turbines for power generation to better optimise TBC's. In the investigations it is seen that TBC life is strongly influenced by oxidation of the BC and interdiffusion between BC and the substrate. The bond coat is known to oxidise with time at high temperature. The initial oxide found during testing is alumina. With increased time at high temperature Al is depleted from the bond coat due to inter-diffusion and oxidation. Oxides others than alumina start to form when the Al content is reduced below a critical limit. It is here believed

  17. Ceramic protective coatings applied by sol-gel or electrophoresis

    International Nuclear Information System (INIS)

    Stoch, A.

    1993-01-01

    Sol-gel and electrophoresis are the complementary techniques which may be used for obtaining the ceramic coatings. The composition of such a coatings depends on the composition of electrophoresis bath or sol solution. Thermal treatment is used for densifying the coating and promoting the adherence of coating to the substrate. In presented work silica, silica-alumina or alumina coatings are applied by sol-gel dip coating procedure on steel, aluminium or ceramic substrates. Electrophoresis is employed for obtaining zirconia, alumina or hydroxyapatite coatings on stainless steel. (author). 7 refs

  18. Zirconia nano-colloids transfer from continuous hydrothermal synthesis to inkjet printing

    DEFF Research Database (Denmark)

    Rosa, Massimo; Gooden, P. N.; Butterworth, S.

    2017-01-01

    Water dispersions of nanometric yttria stabilized zirconia (YSZ) particles synthesized by Continuous Hydrothermal Synthesis are transferred into nano-inks for thin film deposition. YSZ nanoparticles are synthesized in supercritical conditions resulting in highly dispersed crystals of 10 nm in size...

  19. Characterization of single crystal uranium-oxide thin films grown via reactive-gas magnetron sputtering on yttria-stabilized zirconia and sapphire

    Energy Technology Data Exchange (ETDEWEB)

    Strehle, Melissa M.; Heuser, Brent J., E-mail: bheuser@illinois.edu; Elbakhshwan, Mohamed S.; Han Xiaochun; Gennardo, David J.; Pappas, Harrison K.; Ju, Hyunsu

    2012-06-30

    The microstructure and valence states of three single crystal thin film systems, UO{sub 2} on (11{sup Macron }02) r-plane sapphire, UO{sub 2} on (001) yttria-stabilized zirconia, and U{sub 3}O{sub 8} on (11{sup Macron }02) r-plane sapphire, grown via reactive-gas magnetron sputtering are analyzed primarily with X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and ultraviolet photoelectron spectroscopy (UPS). XRD analysis indicates the growth of single crystal domains with varying degrees of mosaicity. XPS and UPS analyses yield U-4f, U-5f, O-1s, and O-2p electron binding energies consistent with reported bulk values. A change from p-type to n-type semiconductor behavior induced by preferential sputtering of oxygen during depth profile analysis was observed with both XPS and UPS. Trivalent cation impurities (Nd and Al) in UO{sub 2} lower the Fermi level, shifting the XPS spectral weight. This observation is consistent with hole-doping of a Mott-Hubbard insulator. The uranium oxide-(11{sup Macron }02) sapphire system is unstable with respect to Al interdiffusion across the film-substrate interface at elevated temperature. - Highlights: Black-Right-Pointing-Pointer Single crystal uranium-oxides grown on sapphire and yttria-stabilized zirconia. Black-Right-Pointing-Pointer Anion and cation valence states studied by photoelectron emission spectroscopy. Black-Right-Pointing-Pointer Trivalent Nd and Al impurities lower the Fermi level. Black-Right-Pointing-Pointer Uranium-oxide films on sapphire found to be unstable with respect to Al interdiffusion.

  20. Stability of FDTS monolayer coating on aluminum injection molding tools

    International Nuclear Information System (INIS)

    Cech, Jiri; Taboryski, Rafael

    2012-01-01

    Highlights: ► We present novel and highly useful results on FDTS monolayer coating of aluminum. ► The coating is particularly applicable for coating of prototyping injection molding tools, which often are made of Al. ► We have demonstrated that the coating prevails in injection molding conditions and that the coating will prevent wear of the tools. - Abstract: We have characterized perfluorodecyltrichlorosilane (FDTS) molecular coating of aluminum molds for polymer replication via injection molding (IM). X-ray photoelectron spectroscopy (XPS) data, sessile drop contact angles with multiple fluids, surface energies and roughness data have been collected. Samples have been characterized immediately after coating, after more than 500 IM cycles to test durability, and after 7 months to test temporal stability. The coating was deposited in an affordable process, involving near room temperature gas phase reactions. XPS shows detectable fluorine presence on both freshly coated samples as well as on post-IM samples with estimated 30 at.% on freshly coated and 28 at.% on post-IM samples with more than 500 IM cycles with polystyrene (PS) and ABS polymer.

  1. Ion-exchange behaviour of hydrous zirconia in mixed solvents: capacity and kinetics of exchange

    International Nuclear Information System (INIS)

    Misak, N.Z.; Ghoneimy, H.F.

    1982-01-01

    The capacity of the Li + form of hydrous zirconia for Na + and Cs + increases in the presence of methanol. This may be due to the greater stability of Li + in methanol/water than in pure water and to dehydration of Na + and Cs + and their stronger interaction with the exchange sites, which may facilitate their replacing Li + . The ion-exchange capacity of zirconia for NO 3 - , Cl - and Br - is almost the same in aqueous solution and is not affected by addition of up to 90% (v/v) methanol, which probably shows that these anions are electrostatically bound in zirconia without specific interactions. The internal diffusion coefficients of the Na + /H + and Cl - /OH - systems decrease in the presence of alcohol: the decrease is highest with methanol and similar for ethanol and propan-2-ol. This is discussed in the light of ion solvation and alcohol penetration inside zirconia. (author)

  2. Origin of Shear Stability and Compressive Ductility Enhancement of Metallic Glasses by Metal Coating

    Science.gov (United States)

    Sun, B. A.; Chen, S. H.; Lu, Y. M.; Zhu, Z. G.; Zhao, Y. L.; Yang, Y.; Chan, K. C.; Liu, C. T.

    2016-01-01

    Metallic glasses (MGs) are notorious for the poor macroscopic ductility and to overcome the weakness various intrinsic and extrinsic strategies have been proposed in past decades. Among them, the metal coating is regarded as a flexible and facile approach, yet the physical origin is poorly understood due to the complex nature of shear banding process. Here, we studied the origin of ductile enhancement in the Cu-coating both experimentally and theoretically. By examining serrated shear events and their stability of MGs, we revealed that the thin coating layer plays a key role in stopping the final catastrophic failure of MGs by slowing down shear band dynamics and thus retarding its attainment to a critical instable state. The mechanical analysis on interplay between the coating layer and shear banding process showed the enhanced shear stability mainly comes from the lateral tension of coating layer induced by the surface shear step and the bonding between the coating layer and MGs rather than the layer thickness is found to play a key role in contributing to the shear stability. PMID:27271435

  3. Zirconia-based solid state chemical gas sensors

    CERN Document Server

    Zhuiykov, S

    2000-01-01

    This paper presents an overview of chemical gas sensors, based on solid state technology, that are sensitive to environmental gases, such as O sub 2 , SO sub x , NO sub x , CO sub 2 and hydrocarbons. The paper is focussed on performance of electrochemical gas sensors that are based on zirconia as a solid electrolyte. The paper considers sensor structures and selection of electrode materials. Impact of interfaces on sensor performance is discussed. This paper also provides a brief overview of electrochemical properties of zirconia and their effect on sensor performance. Impact of auxiliary materials on sensors performance characteristics, such as sensitivity, selectivity, response time and recovery time, is also discussed. Dual gas sensors that can be applied for simultaneous monitoring of the concentration of both oxygen and other gas phase components, are briefly considered

  4. Zirconia toughened mica glass ceramics for dental restorations.

    Science.gov (United States)

    Gali, Sivaranjani; K, Ravikumar; Murthy, B V S; Basu, Bikramjit

    2018-03-01

    The objective of the present study is to understand the role of yttria stabilized zirconia (YSZ) in achieving the desired spectrum of clinically relevant mechanical properties (hardness, elastic modulus, fracture toughness and brittleness index) and chemical solubility of mica glass ceramics. The glass-zirconia mixtures with varying amounts of YSZ (0, 5, 10, 15 and 20wt.%) were ball milled, compacted and sintered to obtain pellets of glass ceramic-YSZ composites. Phase analysis was carried out using X-ray diffraction and microstructural characterization with SEM revealed the crystal morphology of the composites. Mechanical properties such as Vickers hardness, elastic modulus, indentation fracture toughness and chemical solubility were assessed. Phase analysis of sintered pellets of glass ceramic-YSZ composites revealed the characteristic peaks of fluorophlogopite (FPP) and tetragonal zirconia. Microstructural investigation showed plate and lath-like interlocking mica crystals with embedded zirconia. Vickers hardness of 9.2GPa, elastic modulus of 125GPa, indentation toughness of 3.6MPa·m 1/2 , and chemical solubility of 30μg/cm 2 (well below the permissible limit) were recorded with mica glass ceramics containing 20wt.% YSZ. An increase in hardness and toughness of the glass ceramic-YSZ composites with no compromise on their brittleness index and chemical solubility has been observed. Such spectrum of properties can be utilised for developing a machinable ceramic for low stress bearing inlays, onlays and veneers. Copyright © 2018 The Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  5. Electroactive mesoporous yttria stabilized zirconia containing platinum or nickel oxide nanoclusters: a new class of solid oxide fuel cell electrode materials

    Energy Technology Data Exchange (ETDEWEB)

    Mamak, M.; Coombs, N.; Ozin, G.A. [Toronto Univ., ON (Canada). Dept. of Chemistry

    2001-02-01

    The electroactivity of surfactant-templated mesoporous yttria stabilized zirconia, containing nanoclusters of platinum or nickel oxide, is explored by alternating current (AC) complex impedance spectroscopy. The observed oxygen ion and mixed oxygen ion-electron charge-transport behavior for these materials, compared to the sintered-densified non-porous crystalline versions, is ascribed to the unique integration of mesoporosity and nanocrystallinity within the binary and ternary solid solution microstructure. These attributes inspire interest in this new class of materials as candidates for the development of improved performance solid oxide fuel cell electrodes. (orig.)

  6. Zirconia - the cinderella transformation

    International Nuclear Information System (INIS)

    Hannink, R.H.J.

    1999-01-01

    Zirconia and its alloys have formed a turning point in mechanical property developments of engineering ceramics. This can be stated primarily because zirconia alloys were one of the first ceramic systems in which it was demonstrated that the mechanical properties could be tailored using careful control of composition, powder processing and thermal treatment. For the improved mechanical properties to be captured in zirconia-based or containing ceramics, control of the tetragonal to monoclinic transformation is required. Through microstructural control, zirconia-based ceramics can be tailored to form some of the strongest and toughest ceramics yet developed. By carefully controlling the use of various dopants (alloying additions), a variety of microstructures can be produced all of which may exhibit transformation toughening. While success in capturing the benefits of transformation toughening relies on adequate powder processing techniques, this review is restricted to outlining the phase control and behaviour that make zirconia and its alloys such a scientifically fascinating and rewarding system for study and a commercially appealing ceramic material

  7. Fabrication and evaluation of atmospheric plasma spraying WC-Co-Cu-MoS2 composite coatings

    International Nuclear Information System (INIS)

    Yuan Jianhui; Zhu Yingchun; Zheng Xuebing; Ji Heng; Yang Tao

    2011-01-01

    Research highlights: → Protective WC-Co-based coatings containing solid lubricant Cu and MoS 2 used in wear applications were investigated in this study. → It was found that the MoS 2 composition in the feed powder was kept in WC-Co-Cu-MoS 2 coatings, and the decomposition and decarburization of WC in APS process were improved. → Combining the wear resistance of WC with the lubricating properties of Cu and MoS 2 has an extremely beneficial effect on improving the tribological performance of the resulting coating. - Abstract: Protective WC-Co-based coatings containing solid lubricant Cu and MoS 2 used in wear applications were investigated in this study. These coatings were deposited on mild steel substrates by atmospheric plasma spraying (APS). The feedstock powders were prepared by mechanically mixing the solid lubricant powders and WC-Co powder, followed by sintering and crushing the mixtures to avoid different particle flighting trajectories at plasma. The tribological properties of the coatings against stainless steel balls were examined by ball-on-disk (BOD) tribometer under normal atmospheric condition. The microstructure of the coatings was studied by optical microscope, scanning electron microscope and X-ray diffraction. It was found that the MoS 2 composition in the feed powder was kept in WC-Co-Cu-MoS 2 coatings, and the decomposition and decarburization of WC in APS process were improved, which were attributed to the protection of Cu around them. The friction and wear behaviors of all the WC-Co-Cu-MoS 2 coatings were superior to that of WC-Co coating. Such behavior was associated to different wear mechanisms operating for WC-Co coating and the WC-Co-Cu-MoS 2 coatings.

  8. Improvement in tribological properties of atmospheric plasma-sprayed WC-Co coating followed by Cu electrochemical impregnation

    International Nuclear Information System (INIS)

    Yuan Jianhui; Zhu Yingchun; Zheng Xuebing; Ruan Qichao; Ji Heng

    2009-01-01

    The WC-Co coating obtained by atmospheric plasma spraying (APS) was modified by Cu electrochemical impregnation. The copper has infiltrated into and filled up the pores in WC-Co coating. The tribological properties of the coating against the stainless steel ball as sliding pairs were investigated with a ball-on-disc (BOD) configuration in air at room temperature. The as-prepared samples were characterized by means of optical microscope, scanning electron microscope and X-ray diffraction. It was found that the frictional behavior of the WC-Co coating followed by Cu electrochemical impregnation was superior to that of WC-Co coating. The wear mechanism of the WC-Co coating followed by Cu electrochemical impregnation was microcutting, whilst that of a WC-Co coating was the fatigue wear. The improvement in tribological properties of the WC-Co coating followed by Cu electrochemical impregnation was attributed to the formation of self-lubricating Cu film on the wear surface which induces the transformation of wear mechanism.

  9. Effects of CO2 laser irradiation on the wettability and human skin fibroblast cell response of magnesia partially stabilised zirconia

    International Nuclear Information System (INIS)

    Hao, L.; Lawrence, J.

    2003-01-01

    Human skin fibroblast cells in vitro responses on the surface of a bioinert zirconia ceramic partially stabilised with magnesia partially stabilised zirconia (MgO-PSZ) bioinert ceramic before and after CO 2 laser treatment were investigated to find the interrelationship between the cell adhesion, wettability and laser parameters. Contact angle, θ, measurements of a set of test liquids were a clear indication that surface treatment of the MgO-PSZ with a CO 2 laser brought about a reduction in θ, indicating that the wettability of the MgO-PSZ had been enhanced. A relationship was found between the wettability and the microstructure of the MgO-PSZ surface and laser processing parameters. It was subsequently deduced that the factors active in causing the observed modification in the wettability of the MgO-PSZ were the increases in the surface O 2 content and the polar component of the surface energy, γ sv p , the latter resulting from surface melting and resolidification. Moreover, the investigation into the human skin fibroblast cell response revealed that the CO 2 laser treatment of the MgO-PSZ had resulted in a surface favourable for cell adhesion, as the extent of cell attachment and adhesion on the MgO-PSZ surface was enhanced depending on laser parameters. Such an improvement in cell adhesion, which could be greatly beneficial to developing enhanced bonding at the tissue and implant interface, was influenced by the surface properties of the modified MgO-PSZ, particular wettability

  10. Effect of LASER Irradiation on the Shear Bond Strength of Zirconia Ceramic Surface to Dentin

    Directory of Open Access Journals (Sweden)

    Sima Shahabi

    2012-09-01

    Full Text Available Background and Aims: Reliable bonding between tooth substrate and zirconia-based ceramic restorations is always of great importance. The laser might be useful for treatment of ceramic surfaces. The aim of the present study was to investigate the effect of laser irradiation on the shear bond strength of zirconia ceramic surface to dentin. Materials and Methods: In this experimental in vitro study, 40 Cercon zirconia ceramic blocks were fabricated. The surface treatment was performed using sandblasting with 50-micrometer Al2O3, CO2 laser, or Nd:YAG laser in each test groups. After that, the specimens were cemented to human dentin with resin cement. The shear bond strength of ceramics to dentin was determined and failure mode of each specimen was analyzed by stereo-microscope and SEM investigations. The data were statistically analyzed by one-way analysis of variance and Tukey multiple comparisons. The surface morphology of one specimen from each group was investigated under SEM. Results: The mean shear bond strength of zirconia ceramic to dentin was 7.79±3.03, 9.85±4.69, 14.92±4.48 MPa for CO2 irradiated, Nd:YAG irradiated, and sandblasted specimens, respectively. Significant differences were noted between CO2 (P=0.001 and Nd:YAG laser (P=0.017 irradiated specimens with sandblasted specimens. No significant differences were observed between two laser methods (P=0.47. The mode of bond failure was predominantly adhesive in test groups (CO2 irradiated specimens: 75%, Nd:YAG irradiated: 66.7%, and sandblasting: 41.7%. Conclusion: Under the limitations of the present study, surface treatment of zirconia ceramics using CO2 and Nd:YAG lasers was not able to produce adequate bond strength with dentin surfaces in comparison to sandblasting technique. Therefore, the use of lasers with the mentioned parameters may not be recommended for the surface treatment of Cercon ceramics.

  11. Electrochemical characterization of pulsed layer deposited hydroxyapatite-zirconia layers on Ti-21Nb-15Ta-6Zr alloy for biomedical application

    Energy Technology Data Exchange (ETDEWEB)

    Izquierdo, Javier [Department of Chemistry, Universidad de La Laguna, P.O. Box 456, E-38200 La Laguna, Tenerife (Spain); Bolat, Georgiana [“Gheorghe Asachi” Technical University of Iasi, Faculty of Chemical Engineering and Environmental Protection, 73 Prof. Dr. Doc. D. Mangeron Street, 700050 Iasi (Romania); Cimpoesu, Nicanor [“Gheorghe Asachi” Technical University of Iasi, Faculty of Materials Science, 61-63 Prof. Dr. Doc. D. Mangeron Street, 700050 Iasi (Romania); Trinca, Lucia Carmen [Science Department, University of Agricultural Sciences and Veterinary Medicine, M. Sadoveanu Alley 3, 700490 Iasi (Romania); Mareci, Daniel, E-mail: danmareci@yahoo.com [“Gheorghe Asachi” Technical University of Iasi, Faculty of Chemical Engineering and Environmental Protection, 73 Prof. Dr. Doc. D. Mangeron Street, 700050 Iasi (Romania); Souto, Ricardo Manuel, E-mail: rsouto@ull.es [Department of Chemistry, Universidad de La Laguna, P.O. Box 456, E-38200 La Laguna, Tenerife (Spain); Institute of Material Science and Nanotechnology, Universidad de La Laguna, E-38200 La Laguna, Tenerife (Spain)

    2016-11-01

    Highlights: • New quarternary Ti-based alloy for biomaterial application. • Combined hydroxyapatite-zirconia coating produced by pulsed laser deposition. • Porous layer formed on the coated alloy blocks electron transfer reactions. • Electrochemical behaviour consistent with passive film with duplex structure. • HA–ZrO{sub 2} coated Ti-21Nb-15Ta-6Zr exhibits high potential for osseointegration. - Abstract: A new titanium base Ti-21Nb-15Ta-6Zr alloy covered with hydroxyapatite-zirconia (HA–ZrO{sub 2}) by pulsed laser deposition (PLD) technique was characterized regarding its corrosion resistance in simulated physiological Ringer’s solution at 37 °C. For the sake of comparison, Ti-6Al-4V standard implant alloy, with and without hydroxyapatite-zirconia coating, was also characterized. Multiscale electrochemical analysis using both conventional averaging electrochemical techniques, namely electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization, and spatially-resolved microelectrochemical techniques (scanning electrochemical microscopy, SECM) were used to investigate the electrochemical behaviour of the materials. In addition, scanning electron microscopy evidenced that no relevant surface morphology changes occurred on the materials upon immersion in the simulated physiological solution, despite variations in their electrochemical behaviour. Although uncoated metals appear to show better performances during conventional corrosion tests, the response is still quite similar for the HA–ZrO{sub 2} coated materials while providing superior resistance towards electron transfer due to the formation of a more dense film on the surface, thus effectively behaving as a passive material. It is believed corrosion of the HA–ZrO{sub 2} coated Ti-21Nb-15Ta-6Zr alloy will have negligible effect upon biochemical and cellular events at the bone-implant interface and could facilitate osseointegration.

  12. Characterization on the electrophoretic deposition of the 8 mol% yttria-stabilized zirconia nanocrystallites prepared by a sol-gel process

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Y.-H. [Department of Materials Science and Engineering, National Cheng Kung University, 1 Ta-Hsueh Road, Tainan 70101, Taiwan (China); Kuo, C.-W. [Department of Resources Engineering, National Cheng Kung University, 1 Ta-Hsueh Road, Tainan 70101, Taiwan (China); Shih, C.-J. [Faculty of Fragrance and Cosmetics, Kaohsiung Medical University, 100 Shi-Chuan 1st Road, Kaohsiung 807, Taiwan (China); Hung, I-M. [Department of Materials Science and Engineering, National Cheng Kung University, 1 Ta-Hsueh Road, Tainan 70101, Taiwan (China); Fung, K.-Z. [Department of Materials Science and Engineering, National Cheng Kung University, 1 Ta-Hsueh Road, Tainan 70101, Taiwan (China); Wen, S.-B. [Department of Resources Engineering, National Cheng Kung University, 1 Ta-Hsueh Road, Tainan 70101, Taiwan (China); Wang, M.-C. [Faculty of Fragrance and Cosmetics, Kaohsiung Medical University, 100 Shi-Chuan 1st Road, Kaohsiung 807, Taiwan (China)]. E-mail: cjshih@kmu.edu.tw

    2007-02-15

    An 8 mol% yttria-stabilized zirconia (8YSZ) films are electrophoretically deposited on the La{sub 0.8}Sr{sub 0.2}MnO{sub 3} substrate using 8YSZ nanocrystallites prepared by a sol-gel process. Effects of liquid suspension on the particle zeta potential and degree of agglomeration at different pH values are investigated. When the pH value deviates from the point of zero charge (PZC), the adsorption of protons on particle surfaces cause higher zeta potential and well-dispersed suspension. The optimal values of the iodine concentration, applied voltage and deposition time for the electrophoretic deposition of 8YSZ films are also found.

  13. Preparation and antibacterial properties of hybrid-zirconia films with silver nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Azocar, Ignacio, E-mail: manuel.azocar@usach.cl [Departamento de Quimica de los Materiales, Facultad de Quimica y Biologia, Universidad de Santiago de Chile, USACH, Avenida Bernardo O' Higgins 3363, Casilla 40, Correo 33, Santiago (Chile); Vargas, Esteban [Facultad de Ingenieria, Departamento de Metalurgia, Universidad de Santiago de Chile, USACH (Chile); Duran, Nicole [Departamento de Quimica de los Materiales, Facultad de Quimica y Biologia, Universidad de Santiago de Chile, USACH, Avenida Bernardo O' Higgins 3363, Casilla 40, Correo 33, Santiago (Chile); Arrieta, Abel [Departamento de Biologia, Facultad de Quimica y Biologia, Universidad de Santiago de Chile, USACH (Chile); Gonzalez, Evelyn [Departamento de Quimica de los Materiales, Facultad de Quimica y Biologia, Universidad de Santiago de Chile, USACH, Avenida Bernardo O' Higgins 3363, Casilla 40, Correo 33, Santiago (Chile); Facultad de Ingenieria, Departamento de Metalurgia, Universidad de Santiago de Chile, USACH (Chile); Departamento de Biologia, Facultad de Quimica y Biologia, Universidad de Santiago de Chile, USACH (Chile); Departamento de Quimica Farmacologica y Toxicologica, Facultad de Ciencias Quimicas, Universidad de Chile, Sergio Livingstone Polhammer 1007, Santiago (Chile); and others

    2012-11-15

    The antimicrobial effect of incorporating silver nanoparticles (AgNps) into zirconia matrix-polyether glycol was studied. AgNps of 4-6 nm in size were synthesized using the inverse micelles method, and different doses of metallic nanoparticles were incorporated into zirconia-polyether glycol mixtures during the ageing procedure. Atomic force microscopy (AFM) of the modified hybrid film showed a homogenous distribution of 20-80 nm diameter AgNps, indicating agglomeration of these structures during film modification; such agglomerations were greater when increasing the dosage of the colloidal system. The AgNps-hybrid films showed higher antimicrobial activity against Gram-positive bacteria than for Gram-negative bacteria. Hybrid films prepared with dioctyl sodium sulfosuccinate (AOT) stabilized AgNps presented enhanced antibacterial activity compared to that obtained through the addition of a high AgNO{sub 3} concentration (0.3 wt%). -- Graphical abstract: Atomic Force Micrographs, top and cross section view, showing silver nanoparticles embedded in a zirconia-polyether glycol hybrid film. Highlights: Black-Right-Pointing-Pointer Antibacterial activity of films (zirconia-polyether glycol) modified with silver nanoparticles. Black-Right-Pointing-Pointer Biofilm formation is prevented. Black-Right-Pointing-Pointer High sensibility against gram positive bacteria.

  14. Effect of coarse grinding, overglazing, and 2 polishing systems on the flexural strength, surface roughness, and phase transformation of yttrium-stabilized tetragonal zirconia.

    Science.gov (United States)

    Mohammadi-Bassir, Mahshid; Babasafari, Mansoure; Rezvani, Mohammad Bagher; Jamshidian, Mahdieh

    2017-11-01

    Limited information is available for the best polishing systems and methods to obtain minimally abrasive monolithic zirconia surfaces after contouring and occlusal adjustment. The purpose of this in vitro study was to evaluate the effect of grinding and polishing procedures on the flexural strength, quality and quantity of surface roughness, topography, and phase transformation of a zirconia-based ceramic system. Fifty bar-shaped yttrium-stabilized zirconium oxide specimens (20×4×2 mm) were cut from presintered zirconia blanks. The specimens were wet-polished and divided into 5 groups (n=10): standard polishing without any surface treatment (group SP); grinding with a diamond rotary instrument (group Gr); grinding with a diamond rotary instrument (DRI) and over-glazing (group Gl); grinding with a DRI and polishing with an intraoral zirconia polishing kit in a 2-step procedure (group BP); and grinding with a DRI and polishing with an intraoral polishing kit (group MP). The Ra and Rz surface roughness values (μm) were measured with a profilometer. One specimen of each group was subjected to x-ray diffraction (XRD) to estimate the monoclinic phase and evaluated using scanning electron microscopy (SEM) for surface topography. The 3-point flexural strength of the bars was measured in a universal testing machine at a crosshead speed of 0.5 mm/min. The mean flexural strength (MPa) and surface roughness values were calculated, and the results were analyzed using 1-way ANOVA and Tukey honest significant difference tests (α=.05). Statistically significant differences were noted among the experimental groups for Ra, Rz (Pgrinding that were smoothened by glazing and polishing. Roughness increased significantly after grinding, but polishing and glazing similarly diminished it. Glazing after grinding significantly decreased the flexural strength values, but polishing did not. Copyright © 2017 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier

  15. Electrical characterization of zirconia-niobium and zirconia-titanium composites; Caracterizacao eletrica dos compositos zirconia-niobio e zirconia-titanio

    Energy Technology Data Exchange (ETDEWEB)

    Reis, S.T. dos

    1994-12-31

    Zirconia-niobium and zirconia-titanium composites were made by powder mixing, cold pressing, and vacuum sintering at 1600{sup 0} C. The metallic particles were added in the proportion of 0-50% by volume. Electrical resistivity measurements were performed by the two probes and the four probes d.c. method as a function of metallic particle concentration. Electrical resistivity of these composites decreased sharply in the region of 30-40 vol% Nb or Ti, in agreement with the percolation theory. Tests in an induction furnace were performed to check the self-heating response of these composites. (author). 33 refs, 40 figs, 11 tabs.

  16. Using glass-graded zirconia to increase delamination growth resistance in porcelain/zirconia dental structures.

    Science.gov (United States)

    Chai, Herzl; Mieleszko, Adam J; Chu, Stephen J; Zhang, Yu

    2018-01-01

    Porcelain fused to zirconia (PFZ) restorations are widely used in prosthetic dentistry. However, their tendency to delaminate along the P/Z interface remains a practical problem so that assessing and improving the interfacial strength are important design aspects. This work examines the effect of modifying the zirconia veneering surface with an in-house felspathic glass on the interfacial fracture resistance of fused P/Z. Three material systems are studied: porcelain fused to zirconia (control) and porcelain fused to glass-graded zirconia with and without the presence of a glass interlayer. The specimens were loaded in a four-point-bend fixture with the porcelain veneer in tension. The evolution of damage is followed with the aid of a video camera. The interfacial fracture energy G C was determined with the aid of a FEA, taking into account the stress shielding effects due to the presence of adjacent channel cracks. Similarly to a previous study on PFZ specimens, the fracture sequence consisted of unstable growth of channel cracks in the veneer followed by stable cracking along the P/Z interface. However, the value of GC for the graded zirconia was approximately 3 times that of the control zirconia, which is due to the good adhesion between porcelain and the glass network structure on the zirconia surface. Combined with its improved bonding to resin-based cements, increased resistance to surface damage and good esthetic quality, graded zirconia emerges as a viable material concept for dental restorations. Copyright © 2017 The Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  17. Microstructure, chemical states, and mechanical properties of V–C–Co coatings prepared by non-reactive magnetron sputtering

    International Nuclear Information System (INIS)

    Zhang, Xiaojuan; Wang, Bo; Zhan, Zhaolin; Huang, Feng

    2013-01-01

    V–C–Co coatings have been prepared by non-reactive magnetron co-sputtering from VC and Co targets. The microstructure, chemical states, and mechanical properties are examined as a function of Co content in the coatings. The coatings are dense, with columnar growth structures. High resolution transmission electron microscopy (HRTEM) studies identify a nanocomposite microstructure for the 12.4 at.% Co coating, in which ligament-like Co-rich regions partially separate the nanocrystalline VC grains. X-ray photoelectron spectroscopy studies reveal a noticeable charge transfer from Co 2p states to C 1s states. This charge transfer, in addition to the ligament-like Co-rich regions as revealed by HRTEM, points to the formation of a strong Co/VC interface. The nanoindentation hardness of the coatings drops steadily with the Co content, from 29 GPa for pure VC to ∼ 21 GPa for the 12.4 at.% Co coating. Meanwhile, the plasticity characteristic increased from 0.42 to 0.53. - Highlights: • Nanocomposite V–C–Co coatings with strong Co/VC interfaces were formed. • Found nanocrystalline VC grains separated by ∼ 1 nm thin Co-rich ligaments. • A noticeable amount of C-Co bonds between VC and Co is identified. • V–C–Co coatings exhibited a higher plasticity characteristic than VC

  18. Microstructure, chemical states, and mechanical properties of V–C–Co coatings prepared by non-reactive magnetron sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Xiaojuan [Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang 315201 (China); School of Materials Science and Engineering, Kunming University of Science and Technology, Kunming, Yunnan 650000 (China); Wang, Bo [Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang 315201 (China); Zhan, Zhaolin [School of Materials Science and Engineering, Kunming University of Science and Technology, Kunming, Yunnan 650000 (China); Huang, Feng, E-mail: huangfeng@nimte.ac.cn [Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang 315201 (China)

    2013-07-01

    V–C–Co coatings have been prepared by non-reactive magnetron co-sputtering from VC and Co targets. The microstructure, chemical states, and mechanical properties are examined as a function of Co content in the coatings. The coatings are dense, with columnar growth structures. High resolution transmission electron microscopy (HRTEM) studies identify a nanocomposite microstructure for the 12.4 at.% Co coating, in which ligament-like Co-rich regions partially separate the nanocrystalline VC grains. X-ray photoelectron spectroscopy studies reveal a noticeable charge transfer from Co 2p states to C 1s states. This charge transfer, in addition to the ligament-like Co-rich regions as revealed by HRTEM, points to the formation of a strong Co/VC interface. The nanoindentation hardness of the coatings drops steadily with the Co content, from 29 GPa for pure VC to ∼ 21 GPa for the 12.4 at.% Co coating. Meanwhile, the plasticity characteristic increased from 0.42 to 0.53. - Highlights: • Nanocomposite V–C–Co coatings with strong Co/VC interfaces were formed. • Found nanocrystalline VC grains separated by ∼ 1 nm thin Co-rich ligaments. • A noticeable amount of C-Co bonds between VC and Co is identified. • V–C–Co coatings exhibited a higher plasticity characteristic than VC.

  19. ANALISIS STRUKTUR MIKRO LAPISAN BOND COAT NIAL THERMAL BARRIER COATING (TBC PADA PADUAN LOGAM BERBASIS CO

    Directory of Open Access Journals (Sweden)

    Toto Sudiro

    2012-11-01

    Full Text Available Kehandalan dan umur pakai sistem Thermal Barrier Coating (TBC ditentukan oleh kestabilan lapisan bond coat dan thermal grown oxide (TGO. Sehingga sangatlah penting untuk memahami mekanisme pembentukan dan degradasi lapisan ini. Pada makalah ini akan dibahas analisis struktur mikro lapisan bond coat NiAl yang dideposisikan pada substrat CoCrNi dengan menggunakan gabungan metoda electroplating dan pack-cementation. Pada makalah ini juga dibahas mekanisme pembentukan void disepanjang interface bond coat¬-substrat setelah tes oksidasi.

  20. Study of tape casting of Yttria stabilized zirconia for apply in solid oxide fuel cell

    International Nuclear Information System (INIS)

    Santana, Leonardo de Paulo

    2008-01-01

    The hydrogen economy has been risen as new option for supply the growing global demand for energy. A fuel cell is an electrochemical device able to use hydrogen as a energy source. Carbon dioxide (CO 2 ) emission is very low so it is ecologically friendly, once energy is produced by a reaction of hydrogen and oxygen. The production of energy from hydrogen fuelled devices can be done even in small unities and in a distributed way. It can bring energy for isolated communities, where traditional energy distribution systems can not be reached. A fuel cell is composed essentially of 3 components: anode, cathode and the electrolyte. In present days, there are many materials proposed for use as electrolyte in fuel cells. Among then, Yttria stabilized zirconia (YSZ) is the most studied and effectively used in solid oxide fuel cell. Tape casting technology is a cheap, simple and efficient way to cast ceramics slurries in laminates thick enough to be used as components for fuel cells. Considering theses aspects, in this work, ceramic thin film forming was studied using tape casting technology with raw materials prepared from Brazilian zircon ores. It is described in literature that ceramic slurries are generally made from powders with low surface area (often between 0,5 to 10m 2 /g), and the powders used in this study had larger surface area (often between 40 to 80m 2 /g). The use of zeta potential is indicated to study the stability of a suspension of ceramic powders. However, for suspensions with large concentration of solid, it is also necessary to determine the flow curve, because in these conditions, the double electric layer formed during the stabilization of suspensions can be compressed. In the rheological properties study, calcined ceramic powders were classified using a set of ABNT series screens and separated and retained by the de mesh 60 screen. Flow curve of suspension was determined in aqueous suspensions of these powders. For tape casting processing, a binder

  1. Microwave absorption property of the diatomite coated by Fe-CoNiP films

    International Nuclear Information System (INIS)

    Yan, Zhenqiang; Cai, Jun; Xu, Yonggang; Zhang, Deyuan

    2015-01-01

    Highlights: • The bio-absorbent coated Fe-CoNiP was fabricated by electroless and CVD. • The EM parameters were enlarged as Fe coated on the diatomite. • The coating CIPs play a key role in the enhancement mechanism. • The Fe-CoNiP diatomite had a better absorbing and shielding properties. - Abstract: A bio-absorbent of Fe-CoNiP coated on the diatomite was fabricated by way of electroless plating of CoNiP and subsequent chemical vapor deposition of Fe. The surface morphology and composition of the above-mentioned diatomite particles at different stage were characterized with the scanning electron microscopy and the energy spectrum analysis respectively, and the results showed that the diatomite was successfully coated with CoNoP and Fe (carbony iron). The complex permittivity and permeability of composites filled with the bio-absorbent and paraffin was measured in frequency range of 2–18 GHz, and then the microwave reflection loss (RL) and the shielding effectiveness (SE) were calculated. The results showed that the permittivity and the permeability were both enlarged as Fe films were coated onto the CoNiP-coated diatomite, which was attributed to the excellent electromagnetic property of carbonyl irons. The composites made with the Fe-CoNiP diatomite had a better absorbing property (minimum RL −11.0 dB) as well as the shielding property (maximum SE 5.6 dB) at thickness 2 mm. It indicated the absorption property was mainly due to the attenuation on the microwave, and the Fe-CoNiP diatomite could be an effective absorbent with low-density

  2. Microwave absorption property of the diatomite coated by Fe-CoNiP films

    Energy Technology Data Exchange (ETDEWEB)

    Yan, Zhenqiang; Cai, Jun; Xu, Yonggang, E-mail: xuyonggang221@163.com; Zhang, Deyuan

    2015-08-15

    Highlights: • The bio-absorbent coated Fe-CoNiP was fabricated by electroless and CVD. • The EM parameters were enlarged as Fe coated on the diatomite. • The coating CIPs play a key role in the enhancement mechanism. • The Fe-CoNiP diatomite had a better absorbing and shielding properties. - Abstract: A bio-absorbent of Fe-CoNiP coated on the diatomite was fabricated by way of electroless plating of CoNiP and subsequent chemical vapor deposition of Fe. The surface morphology and composition of the above-mentioned diatomite particles at different stage were characterized with the scanning electron microscopy and the energy spectrum analysis respectively, and the results showed that the diatomite was successfully coated with CoNoP and Fe (carbony iron). The complex permittivity and permeability of composites filled with the bio-absorbent and paraffin was measured in frequency range of 2–18 GHz, and then the microwave reflection loss (RL) and the shielding effectiveness (SE) were calculated. The results showed that the permittivity and the permeability were both enlarged as Fe films were coated onto the CoNiP-coated diatomite, which was attributed to the excellent electromagnetic property of carbonyl irons. The composites made with the Fe-CoNiP diatomite had a better absorbing property (minimum RL −11.0 dB) as well as the shielding property (maximum SE 5.6 dB) at thickness 2 mm. It indicated the absorption property was mainly due to the attenuation on the microwave, and the Fe-CoNiP diatomite could be an effective absorbent with low-density.

  3. Stability of FDTS monolayer coating on aluminum injection molding tools

    DEFF Research Database (Denmark)

    Cech, Jiri; Taboryski, Rafael J.

    2012-01-01

    microns can obliterate small features. The nanoimprint lithography community extensively uses functional monolayer coatings on silicon/SiO2 lithographic stamps [7–11]. This treatment dramatically reduces stiction, and improves yield and quality of replicated nanostructures. Here we report on a fluorinated...... trichloro-silane based coating deposited on aluminum or its alloys by molecular vapor deposition. We have tested the stability of this coating in challenging conditions of injection molding, an environment with high shear stress from the molten polymer, pressures up to 200 MPa, temperatures up to 250 ◦C...

  4. CO2 and Nd:YAP laser interaction with lithium disilicate and Zirconia dental ceramics: A preliminary study

    Science.gov (United States)

    Rocca, Jean-Paul; Fornaini, Carlo; Brulat-Bouchard, Nathalie; Bassel Seif, Samy; Darque-Ceretti, Evelyne

    2014-04-01

    Lithium disilicate and Zirconia ceramics offer a high level of accuracy when used in prosthetic dentistry. Their bonding using different resins is highly dependent on micro-mechanical interlocking and adhesive chemical bonding. Investigation of the performances of high strength ceramics when their surface is modified for chemical and mechanical bonding is then required. The aim of this study is to investigate the possibility of using laser for surface treatment of different high strength CAD/CAM ceramics and thus to improve their mechanical and chemical properties. Thirty two CAD/CAM ceramic discs were divided into two different groups: lithium disilicate ceramics (IPS e.max CAD®, Ivoclar, Vivadent, Italy) and Zirconia ceramics (IPS e.max ZirCAD®, Ivoclar, Vivadent, Italy). The Laser surface treatment was performed by Carbon Dioxide laser (Dream Pulse Laser®, Daeshin Enterprise Corp., Korea) at 20 W, 25 W and 30 W CW and by Neodymium Yttrium Aluminum Perovskite laser (Nd:YAP Lokki®, Lobel Medical, France) at 10 W and 30 Hz. Physical modifications of the irradiated ceramic discs were observed by scanning electron microscopy (SEM) and chemically analyzed by Energy-Dispersive Spectroscopy (EDS). Surface wettability was tested using the water drop test and the crystalline structure was investigated using X-ray diffraction (XRD). The macroscopic observation showed a shinier structure in all the groups, while at the SEM observation only CO2 25 W and 30 W treated groups showed cracks and fissures. In the conditions of this study, CO2 laser and Nd:YAP laser with the parameters used create chemical and physical surface modifications of the ceramics, indicating the possibility of an improvement in adhesion of the tested ceramics.

  5. Colour-Value Based Method for Polydopamine Coating-Stability Characterization on Polyethersulfone Membranes.

    Science.gov (United States)

    Bucher, Thomas; Clodt, Juliana I; Grabowski, Andrej; Hein, Martin; Filiz, Volkan

    2017-12-16

    Porous polyethersulfone membranes as used in oenology were investigated in order to evaluate temperature-dependent permeances in a temperature range from 10 to 35 °C. A temperature correction factor was determined for this type of membrane to get accurate and comparable results for further developments. Moreover, the membranes were modified with a bio-inspired polydopamine coating in order to reduce fouling. The performance of the membranes could be increased with respect to permeance and flux recovery under cross-flow conditions. In order to test the applicability and stability of the coating layer, they were treated with basic and acidic cleaning agents as used in industry for fouled membranes. The chemical stability of the coating layer was studied under basic and acidic conditions, by systematic observation of the colour change of the coated membranes over treatment time.

  6. Effect of thermal barrier coating with various blends of pumpkin seed oil methyl ester in DI diesel engine

    Science.gov (United States)

    Karthickeyan, V.; Balamurugan, P.

    2017-10-01

    The rise in oil prices, dependency on fossil fuels, degradation of non-renewable energy resources and global warming strives to find a low-carbon content alternative fuel to the conventional fuel. In the present work, Partially Stabilized Zirconia (PSZ) was used as a thermal barrier coating in piston head, cylinder head and intake and exhaust valves using plasma spray technique, which provided a rise in combustion chamber temperature. With the present study, the effects of thermal barrier coating on the blends of Pumpkin Seed Oil Methyl Ester (PSOME) were observed in both the coated and uncoated engine. Performance and emission characteristics of the PSOME in coated and uncoated engines were observed and compared. Increased thermal efficiency and reduced fuel consumption were observed for B25 and diesel in coated and uncoated engine. On comparing with the other biodiesel samples, B25 exhibited lower HC, NOx and smoke emissions in thermally coated engine than uncoated engine. After 100 h of operation, no anamolies were found in the thermally coated components except minor cracks were identified in the edges of the piston head.

  7. Optimum thickness evaluation of ZrO2 coating on type 304L stainless steel for corrosion protection

    International Nuclear Information System (INIS)

    Garg, Nidhi; Bera, Santanu; Velmurugan, S.; Tripathi, V.S.; Karki, Vijay

    2015-01-01

    Nano-crystalline ZrO 2 coatings of different thickness have been grown on pre-oxidized stainless steel (SS) surface by hydrothermal method in an autoclave. Thickness of the coating has been enhanced by repeating the deposition process several times using same precursor concentration. Several cycles of the deposition process lead to the increase of the coating thickness from 200 nm to ∼1 μm after the fourth round of deposition. The samples after different rounds of the coating have been extensively characterized by SEM-EDS technique to find the surface topography, coating thickness and composition. Corrosion resistance properties of the plain SS, pre-oxidized SS and all the ZrO 2 coated samples were studied by potentiodynamic polarization technique and electrochemical impedance spectroscopy (EIS). Corrosion current densities (I corr /cm 2 ) of the coated samples are found to reduce significantly with the increase in thickness. After a certain critical thickness, the corrosion resistance properties found to deteriorate due to the formation of coating defects caused by lattice strain. The coating was found to be continuous but porous after the first cycle but porosity of zirconia coating have been reduced drastically after the second cycle itself. EIS analysis confirms that the zirconia coated samples show insulating, barrier like characteristics in terms of high charge transfer resistance after the second cycle of zirconia deposition. The role of pre-oxidized surface composition and the interface between the pre-oxidized surface and the coating has been discussed in details by showing the depth distribution of Zr in the coating. (author)

  8. Plasma Spray-Physical Vapor Deposition (PS-PVD) of Ceramics for Protective Coatings

    Science.gov (United States)

    Harder, Bryan J.; Zhu, Dongming

    2011-01-01

    In order to generate advanced multilayer thermal and environmental protection systems, a new deposition process is needed to bridge the gap between conventional plasma spray, which produces relatively thick coatings on the order of 125-250 microns, and conventional vapor phase processes such as electron beam physical vapor deposition (EB-PVD) which are limited by relatively slow deposition rates, high investment costs, and coating material vapor pressure requirements. The use of Plasma Spray - Physical Vapor Deposition (PS-PVD) processing fills this gap and allows thin (deposited and multilayer coatings of less than 100 microns to be generated with the flexibility to tailor microstructures by changing processing conditions. Coatings of yttria-stabilized zirconia (YSZ) were applied to NiCrAlY bond coated superalloy substrates using the PS-PVD coater at NASA Glenn Research Center. A design-of-experiments was used to examine the effects of process variables (Ar/He plasma gas ratio, the total plasma gas flow, and the torch current) on chamber pressure and torch power. Coating thickness, phase and microstructure were evaluated for each set of deposition conditions. Low chamber pressures and high power were shown to increase coating thickness and create columnar-like structures. Likewise, high chamber pressures and low power had lower growth rates, but resulted in flatter, more homogeneous layers

  9. Grain size stabilization of tetragonal phase of zirconia in sputtered Zr-O cermet films

    International Nuclear Information System (INIS)

    Hadavi, M. S.; Keshmiri, H.; Kompany, A.; Zhang, Q. C.

    2005-01-01

    In this research, thin films of Zr/ZrO 2 composites were deposited by reactive magnetron sputtering technique on Si and fused Silica substrates, and their structures were investigated by x-ray diffraction method. During the deposition of the cermet layers, a Zr metallic target was sputtered in a gas mixture of Ar and O 2 . By controlling of O 2 flow rate, the different metal volume fractions in the cermet layers were achieved. The optical response of the samples was studied using spectroscopy methods. Also the effect of vacuum annealing on the structures and the optical properties were studies. x-ray diffraction results indicated that the prepared samples were amorphous and vacuum annealing induced crystallization in the cermet films. This research also show that without doping, the tetragonal phase of Zirconia can be stabilized at a temperature lower than the normal transition temperature. This is g rain size stabilization a nd relates to the small size of the crystallizes. In order to study the electron diffraction in the selected area patterns, the samples were analysed by a high-resolution transmission microscope. The selected area patterns results showed that all of the as prepared samples were amorphous showing evidence of very small Zr crystallites immersed in a dielectric medium. The Sad results are in close agreement with those obtained by x-ray diffraction analysis

  10. Production of Synthetic Fuels by Co-Electrolysis of Steam and Carbon Dioxide

    DEFF Research Database (Denmark)

    Ebbesen, Sune; Graves, Christopher R.; Mogensen, Mogens Bjerg

    2009-01-01

    reactions, the equilibrium of the water-gas shift reaction is reached, and moreover, CO is produced via the water-gas shift reaction. The degradation observed when performing co-electrolysis in these SOCs occurs mainly at the Ni/YSZ cathode and may be a consequence of impurities in the gas stream, adsorbing......Co-electrolysis of H2O and CO2 was studied in solid oxide cells (SOCs) supported by nickel-/yittria-stabilized zirconia (Ni/YSZ) electrode. Polarization characterization indicates that electrochemical reduction of both CO2 and H2O occurs during co-electrolysis. In parallel with the electrochemical...

  11. Effect of Suspension Plasma-Sprayed YSZ Columnar Microstructure and Bond Coat Surface Preparation on Thermal Barrier Coating Properties

    Science.gov (United States)

    Bernard, Benjamin; Quet, Aurélie; Bianchi, Luc; Schick, Vincent; Joulia, Aurélien; Malié, André; Rémy, Benjamin

    2017-08-01

    Suspension plasma spraying (SPS) is identified as promising for the enhancement of thermal barrier coating (TBC) systems used in gas turbines. Particularly, the emerging columnar microstructure enabled by the SPS process is likely to bring about an interesting TBC lifetime. At the same time, the SPS process opens the way to a decrease in thermal conductivity, one of the main issues for the next generation of gas turbines, compared to the state-of-the-art deposition technique, so-called electron beam physical vapor deposition (EB-PVD). In this paper, yttria-stabilized zirconia (YSZ) coatings presenting columnar structures, performed using both SPS and EB-PVD processes, were studied. Depending on the columnar microstructure readily adaptable in the SPS process, low thermal conductivities can be obtained. At 1100 °C, a decrease from 1.3 W m-1 K-1 for EB-PVD YSZ coatings to about 0.7 W m-1 K-1 for SPS coatings was shown. The higher content of porosity in the case of SPS coatings increases the thermal resistance through the thickness and decreases thermal conductivity. The lifetime of SPS YSZ coatings was studied by isothermal cyclic tests, showing equivalent or even higher performances compared to EB-PVD ones. Tests were performed using classical bond coats used for EB-PVD TBC coatings. Thermal cyclic fatigue performance of the best SPS coating reached 1000 cycles to failure on AM1 substrates with a β-(Ni,Pt)Al bond coat. Tests were also performed on AM1 substrates with a Pt-diffused γ-Ni/γ'-Ni3Al bond coat for which more than 2000 cycles to failure were observed for columnar SPS YSZ coatings. The high thermal compliance offered by both the columnar structure and the porosity allowed the reaching of a high lifetime, promising for a TBC application.

  12. Mechanical stability and adhesion of ceramic coatings deposited on steels

    International Nuclear Information System (INIS)

    Ignat, M.; Armann, A.; Moberg, L.; Sibieude, F.

    1991-01-01

    This paper presents the results of two sorts of deformation experiment performed on coating/substrate systems. The coating/substrate systems were constituted by coatings of titanium nitride and chromium carbide, deposited in both cases on steel substrates. The formation experiments were cyclic bending tests on macroscopic samples with chromium carbide coatings, and straining experiments performed in a scanning electron microscope on samples with titanium nitride coatings. By the analysis of our experimental results we develop an attempt to correlate the mechanical stability of the systems with the interfacial adhesion, by taking into account the internal residual stresses as an adhesion parameter. For the samples with chromium carbide coatings, the evolution of internal stresses is detected from X-ray diffractometry and discussed in terms of the observed induced damaging mechanisms, in the cyclic tests. For the samples with titanium nitride coatings, we discussed the adhesion from the microstructural observations and from the critical parameters determined during the in-situ straining experiments. (orig.)

  13. Preparation of stabilized zirconia (Zr O2) with Yttria (Y2 O3) by simultaneous precipitation

    International Nuclear Information System (INIS)

    Campos, M. de.

    1993-01-01

    The preparation of cubic or tetragonal partially stabilized zirconia with Yttria by simultaneous precipitation was studied. The metals Zr and Y, in nitric acid and hydrogen peroxide medium, were precipitated with ammonia solution. The variables studied were: the pH of the aqueous medium (8, 9 e 10) and yttrium molar concentration (2, 3 and 5 mol %) in the final product. The resulting oxide samples were divided and calcined at 500, 700 and 900 0 C, separately. After that, all samples were sintered at 1500 0 C for one hour. For physico-chemical characterization were used techniques such as: ICP-AES, XRF, XRD, SEM etc. The results have showed that using this approach predominant cubic and/or tetragonal phases can be reached with theoretical density over 92% and grain size lower than 1 μm. (author)

  14. Dissolution, agglomerate morphology, and stability limits of protein-coated silver nanoparticles.

    Science.gov (United States)

    Martin, Matthew N; Allen, Andrew J; MacCuspie, Robert I; Hackley, Vincent A

    2014-09-30

    Little is understood regarding the impact that molecular coatings have on nanoparticle dissolution kinetics and agglomerate formation in a dilute nanoparticle dispersion. Dissolution and agglomeration processes compete in removing isolated nanoparticles from the dispersion, making quantitative time-dependent measurements of the mechanisms of nanoparticle loss particularly challenging. In this article, we present in situ ultra-small-angle X-ray scattering (USAXS) results, simultaneously quantifying dissolution, agglomeration, and stability limits of silver nanoparticles (AgNPs) coated with bovine serum albumin (BSA) protein. When the BSA corona is disrupted, we find that the loss of silver from the nanoparticle core is well matched by a second-order kinetic rate reaction, arising from the oxidative dissolution of silver. Dissolution and agglomeration are quantified, and morphological transitions throughout the process are qualified. By probing the BSA-AgNP suspension around its stability limits, we provide insight into the destabilization mechanism by which individual particles rapidly dissolve as a whole rather than undergo slow dissolution from the aqueous interface inward, once the BSA layer is breached. Because USAXS rapidly measures over the entire nanometer to micrometer size range during the dissolution process, many insights are also gained into the stabilization of NPs by protein and its ability to protect the labile metal core from the solution environment by prohibiting the diffusion of reactive species. This approach can be extended to a wide variety of coating molecules and reactive metal nanoparticle systems to carefully survey their stability limits, revealing the likely mechanisms of coating breakdown and ensuing reactions.

  15. Optical characterization of Pr3+-doped yttria-stabilized zirconia single crystals

    International Nuclear Information System (INIS)

    Savoini, B.; Munoz Santiuste, J.E.; Gonzalez, R.

    1997-01-01

    The optical absorption and fluorescence of Pr 3+ ions in yttria-stabilized zirconia single crystals are investigated. Fluorescence emissions from the 1 D 2 level are clearly dominant and low intensity emission lines from the 3 P 0 and 1 G 4 states are also observed. Analysis with the Judd-Ofelt theory of the absorption intensities has been made assuming that only ∼40% of the praseodymium ions contribute to the optical absorption bands. Quantum efficiency values of η( 3 P 0 )∼0.2 and η( 1 D 2 )∼ 1 are obtained at room temperature. 1 D 2 fluorescence quenching has been observed in heavily-doped samples due to cross relaxation processes among neighboring Pr 3+ ions. Analysis using the Inokuti-Hirayama model shows that electric dipole-dipole interactions are mainly responsible for the quenching effect. Pr 3+ ions are present in seven and sixfold configurations with a statistical distribution. The energy position of the 4f5d configuration is very different for each center. The fluorescence dynamics is explained by a mechanism involving thermally assisted population of the 3 P 1,2 + 1 I 6 upper levels and fast relaxation to the 1 D 2 level via states of the excited 4f5d configuration. copyright 1997 The American Physical Society

  16. Enhanced protective properties and UV stability of epoxy/graphene nanocomposite coating on stainless steel

    Directory of Open Access Journals (Sweden)

    H. Alhumade

    2016-12-01

    Full Text Available Epoxy-Graphene (E/G nanocomposites with different loading of graphene were prepared via in situ prepolymerization and evaluated as protective coating for Stainless Steel 304 (SS304. The prepolymer composites were spin coated on SS304 substrates and thermally cured. Transmission Electron Microscopy (TEM and Scanning Electron Microscopy (SEM were utilized to examine the dispersion of graphene in the epoxy matrix. Epoxy and E/G nanocomposites were characterized using X-ray diffraction (XRD and Fourier Transform Infrared (FTIR techniques and the thermal behavior of the prepared coatings is analyzed using Thermogravimetric analysis (TGA and Differential scanning calorimetry (DSC. The corrosion protection properties of the prepared coatings were evaluated using Electrochemical Impedance Spectroscopy (EIS and Cyclic Voltammetry (CV measurements. In addition to corrosion mitigation properties, the long-term adhesion performance of the coatings was evaluated by measuring the adhesion of the coatings to the SS304 substrate after 60 days of exposure to 3.5 wt% NaCl medium. The effects of graphene loading on the impact resistance, flexibility, and UV stability of the coating are analyzed and discussed. SEM was utilized to evaluate post adhesion and UV stability results. The results indicate that very low graphene loading up to 0.5 wt % significantly enhances the corrosion protection, UV stability, and impact resistance of epoxy coatings.

  17. Effect of various intermediate ceramic layers on the interfacial stability of zirconia core and veneering ceramics.

    Science.gov (United States)

    Yoon, Hyung-In; Yeo, In-Sung; Yi, Yang-Jin; Kim, Sung-Hun; Lee, Jai-Bong; Han, Jung-Suk

    2015-01-01

    The purposes of this study were to evaluate the effects of intermediate ceramics on the adhesion between the zirconia core and veneer ceramics. The polished surfaces of fully sintered Y-TZP blocks received three different treatments: (1) connector (C), (2) liner (L) or (3) wash layer (W). All the treated zirconia blocks were veneered with either (a) fluorapatite glass-ceramic (E) or (b) feldspathic porcelain (V) and divided into four groups (CE, CV, LE and WV). For the control group, the testing surfaces of metal blocks were veneered with feldspathic porcelain (VM). A half of the samples in each group (n = 21) were exposed to thermocycling, while the other half of the specimens were stored at room temperature under dry conditions. All specimens were subjected to the shear test and the failed surfaces were microscopically examined. The elemental distribution at the zirconia core/veneer interface was analyzed. The specimens in Groups CE and CV exhibited significantly greater mean bond strength values than those in Groups LE and WV, respectively (p ceramic substances into the zirconia surface. A glass-ceramic based connector is significantly more favorable to core/veneer adhesion than the other intermediate ceramics evaluated in the study. However, thermal cycling affected the bond strength at the core/veneer interface differently according to the intermediate ceramics.

  18. Investigation of the oxygen exchange mechanism on Pt|yttria stabilized zirconia at intermediate temperatures: Surface path versus bulk path.

    Science.gov (United States)

    Opitz, Alexander K; Lutz, Alexander; Kubicek, Markus; Kubel, Frank; Hutter, Herbert; Fleig, Jürgen

    2011-11-30

    The oxygen exchange kinetics of platinum on yttria-stabilized zirconia (YSZ) was investigated by means of geometrically well-defined Pt microelectrodes. By variation of electrode size and temperature it was possible to separate two temperature regimes with different geometry dependencies of the polarization resistance. At higher temperatures (550-700 °C) an elementary step located close to the three phase boundary (TPB) with an activation energy of ∼1.6 eV was identified as rate limiting. At lower temperatures (300-400 °C) the rate limiting elementary step is related to the electrode area and exhibited a very low activation energy in the order of 0.2 eV. From these observations two parallel pathways for electrochemical oxygen exchange are concluded.The nature of these two elementary steps is discussed in terms of equivalent circuits. Two combinations of parallel rate limiting reaction steps are found to explain the observed geometry dependencies: (i) Diffusion through an impurity phase at the TPB in parallel to diffusion of oxygen through platinum - most likely along Pt grain boundaries - as area-related process. (ii) Co-limitation of oxygen diffusion along the Pt|YSZ interface and charge transfer at the interface with a short decay length of the corresponding transmission line (as TPB-related process) in parallel to oxygen diffusion through platinum.

  19. Nanostructured thin film La{sub 0.6}Sr{sub 0.4}CoO{sub 3-δ} synthesized via salt-assisted spray pyrolysis for micro-SOFC application

    Energy Technology Data Exchange (ETDEWEB)

    Benel, Cahit; Darbandi, Azad J. [Institute for Nanotechnology, Karlsruhe Institute of Technology (Germany); Joint Research Laboratory Nanomaterials/Technische Universitaet Darmstadt and Karlsruhe Institute of Technology (Germany); Center for Functional Nanostructures, Karlsruhe Institute of Technology (Germany); Evans, Anna; Toelke, Rene [Nonmetallic Inorganic Materials, Department of Materials, ETH Zurich (Switzerland); Hahn, Horst [Institute for Nanotechnology, Karlsruhe Institute of Technology (Germany); Joint Research Laboratory Nanomaterials/Technische Universitaet Darmstadt and Karlsruhe Institute of Technology (Germany)

    2012-07-01

    Micro-solid oxide fuel cells (micro-SOFCs) are anticipated for battery replacement due to their increased energy capacity for applications such as portable electronic devices, mobile phones and laptops. In this work, nanocrystalline La{sub 0.6}Sr{sub 0.4}CoO{sub 3-δ} (LSC) powder with ultrafine microstructure and high specific surface area was synthesized via salt-assisted spray pyrolysis method. XRD results show the formation of a nanocrystalline single phase perovskite structure. Agglomerate-free LSC nanoparticles were stabilized in water-based dispersion without the need of ultrasonic energy application. Nanoparticulate cathode thin films of LSC with thickness between 150 and 500 nm were prepared via single step spin coating on yttria stabilized zirconia (YSZ) substrates. Gadolinium doped ceria (GDC) film was applied to YSZ substrate to avoid the chemical reaction between cathode and electrolyte. The performance of the thin film cathodes was evaluated by high temperature impedance spectroscopy on symmetrical samples.

  20. The effect of continuous application of MDP-containing primer and luting resin cement on bond strength to tribochemical silica-coated Y-TZP.

    Science.gov (United States)

    Lim, Myung-Jin; Yu, Mi-Kyung; Lee, Kwang-Won

    2018-05-01

    This study investigated the effect of continuous application of 10-methacryloyloxydecyldihydrogen phosphate (MDP)-containing primer and luting resin cement on bond strength to tribochemical silica-coated yttria-stabilized tetragonal zirconia polycrystal (Y-TZP). Forty bovine teeth and Y-TZP specimens were prepared. The dentin specimens were embedded in molds, with one side of the dentin exposed for cementation with the zirconia specimen. The Y-TZP specimen was prepared in the form of a cylinder with a diameter of 3 mm and a height of 10 mm. The bonding surface of the Y-TZP specimen was sandblasted with silica-coated aluminium oxide particles. The forty tribochemical silica-coated Y-TZP specimens were cemented to the bovine dentin (4 groups; n = 10) with either an MDP-free primer or an MDP-containing primer and either an MDP-free resin cement or an MDP-containing resin cement. After a shear bond strength (SBS) test, the data were analyzed using 1-way analysis of variance and the Tukey test (α = 0.05). The group with MDP-free primer and resin cement showed significantly lower SBS values than the MDP-containing groups ( p Y-TZP was the best choice among the alternatives tested in this study.

  1. Evaluation of biological activities of nanocrystalline zirconia synthesis via combustion method

    International Nuclear Information System (INIS)

    Thakare, V.G.; Omanwar, S.K.; Bhatkar, V.B.; Wadegaokar, P.A.

    2016-01-01

    The objective of the following study was synthesis of nanocrystalline zirconia by modified solution combustion synthesis method and evaluation of its structural and biological properties. The sample was characterized by powder X-ray diffraction (XRD), Field Emission Scanning Electron Microscopy (FESEM) and evaluated for cytotoxicity study using 3T3 mouse fibroblast cells, the antibacterial property are investigated by spread plate method against E. coli bacterial pathogen and studied for degradation using phosphate buffered saline (PBS) solution. The XRD pattern shows that the monoclinic phase of nanocrystalline zirconia was obtained. The FESEM images showed that the prepared sample consists of particles in the range of 45 nm and homogenous particle size distribution. The sample of zirconia has excellent tissue biocompatibility and does not show any toxicity towards normal 3T3 mouse fibroblast cells. It also inhibited the bacterial growth. The sample shows stability at physiological condition and does not show degradation. (author)

  2. Attachment and growth behaviour of human gingival fibroblasts on titanium and zirconia ceramic surfaces

    International Nuclear Information System (INIS)

    Pae, Ahran; Kim, Hyeong-Seob; Woo, Yi-Hyung; Lee, Heesu; Kwon, Yong-Dae

    2009-01-01

    The attachment, growth behaviour and the genetic effect of human gingival fibroblasts (HGF) cultured on titanium and different zirconia surfaces were investigated. HGF cells were cultured on (1) titanium discs with a machined surface, (2) yttrium-stabilized tetragonal zirconia polycrystals (Y-TZP) with a smooth surface and (3) Y-TZP with 100 μm grooves. The cell proliferation activity was evaluated through a MTT assay at 24 h and 48 h, and the cell morphology was examined by SEM. The mRNA expression of integrin-β1, type I and III collagen, laminin and fibronectin in HGF were evaluated by RT-PCR after 24 h. From the MTT assay, the mean optical density values for the titanium and grooved zirconia surfaces after 48 h of HGF adhesion were greater than the values obtained for the smooth zirconia surfaces. SEM images showed that more cells were attached to the grooves, and the cells appeared to follow the direction of the grooves. The results of RT-PCR suggest that all groups showed comparable fibroblast-specific gene expression. A zirconia ceramic surface with grooves showed biological responses that were comparable to those obtained with HGF on a titanium surface.

  3. Detection of thermally grown oxides in thermal barrier coatings by nondestructive evaluation

    Science.gov (United States)

    Fahr, A.; Rogé, B.; Thornton, J.

    2006-03-01

    The thermal-barrier coatings (TBC) sprayed on hot-section components of aircraft turbine engines commonly consist of a partially stabilized zirconia top-coat and an intermediate bond-coat applied on the metallic substrate. The bond-coat is made of an aluminide alloy that at high engine temperatures forms thermally grown oxides (TGO). Although formation of a thin layer of aluminum oxide at the interface between the ceramic top-coat and the bond-coat has the beneficial effect of protecting the metallic substrate from hot gases, oxide formation at splat boundaries or pores within the bond-coat is a source of weakness. In this study, plasma-sprayed TBC specimens are manufactured from two types of bond-coat powders and exposed to elevated temperatures to form oxides at the ceramic-bond-coat boundary and within the bond-coat. The specimens are then tested using nondestructive evaluation (NDE) and destructive metallography and compared with the as-manufactured samples. The objective is to determine if NDE can identify the oxidation within the bond-coat and give indication of its severity. While ultrasonic testing can provide some indication of the degree of bond-coat oxidation, the eddy current (EC) technique clearly identifies severe oxide formation within the bond-coat. Imaging of the EC signals as the function of probe location provides information on the spatial variations in the degree of oxidation, and thereby identifies which components or areas are prone to premature damage.

  4. Novel Functionally Graded Thermal Barrier Coatings in Coal-Fired Power Plant Turbines

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Jing [Indiana Univ., Indianapolis, IN (United States)

    2016-11-01

    This project presents a detailed investigation of a novel functionally graded coating material, pyrochlore oxide, for thermal barrier coating (TBC) in gas turbines used in coal-fired power plants. Thermal barrier coatings are refractory materials deposited on gas turbine components, which provide thermal protection for metallic components at operating conditions. The ultimate goal of this research is to develop a manufacturing process to produce the novel low thermal conductivity and high thermal stability pyrochlore oxide based coatings with improved high-temperature durability. The current standard TBC, yttria stabilized zirconia (YSZ), has service temperatures limited to <1200°C, due to sintering and phase transition at higher temperatures. In contrast, pyrochlore oxide, e.g., lanthanum zirconate (La2Zr2O7, LZ), has demonstrated lower thermal conductivity and better thermal stability, which are crucial to high temperature applications, such as gas turbines used in coal-fired power plants. Indiana University – Purdue University Indianapolis (IUPUI) has collaborated with Praxair Surface Technologies (PST), and Changwon National University in South Korea to perform the proposed research. The research findings are critical to the extension of current TBCs to a broader range of high-temperature materials and applications. Several tasks were originally proposed and accomplished, with additional new opportunities identified during the course of the project. In this report, a description of the project tasks, the main findings and conclusions are given. A list of publications and presentations resulted from this research is listed in the Appendix at the end of the report.

  5. Ceramic Coatings for Clad (The C3 Project): Advanced Accident-Tolerant Ceramic Coatings for Zr-Alloy Cladding

    Energy Technology Data Exchange (ETDEWEB)

    Sickafus, Kurt E. [Univ. of Tennessee, Knoxville, TN (United States); Wirth, Brian [Univ. of Tennessee, Knoxville, TN (United States); Miller, Larry [Univ. of Tennessee, Knoxville, TN (United States); Weber, Bill [Univ. of Tennessee, Knoxville, TN (United States); Zhang, Yanwen [Univ. of Tennessee, Knoxville, TN (United States); Patel, Maulik [Univ. of Tennessee, Knoxville, TN (United States); Motta, Arthur [Pennsylvania State Univ., University Park, PA (United States); Wolfe, Doug [Pennsylvania State Univ., University Park, PA (United States); Fratoni, Max [Univ. of California, Berkeley, CA (United States); Raj, Rishi [Univ. of Colorado, Boulder, CO (United States); Plunkett, Kenneth [Univ. of Colorado, Boulder, CO (United States); Was, Gary [Univ. of Michigan, Ann Arbor, MI (United States); Hollis, Kendall [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Nelson, Andy [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Stanek, Chris [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Comstock, Robert [Westinghouse Electric Corporation, Pittsburgh, PA (United States); Partezana, Jonna [Westinghouse Electric Corporation, Pittsburgh, PA (United States); Whittle, Karl [Univ. of Sheffield (United Kingdom); Preuss, Michael [Univ. of Manchester (United Kingdom); Withers, Philip [Univ. of Manchester (United Kingdom); Wilkinson, Angus [Univ. of Oxford (United Kingdom); Donnelly, Stephen [Univ. of Huddersfield (United Kingdom); Riley, Daniel [Australian Nuclear Science and Technology Organisation, Syndney (Australia)

    2017-02-14

    The goal of this NEUP-IRP project is to develop a fuel concept based on an advanced ceramic coating for Zr-alloy cladding. The coated cladding must exhibit demonstrably improved performance compared to conventional Zr-alloy clad in the following respects: During normal service, the ceramic coating should decrease cladding oxidation and hydrogen pickup (the latter leads to hydriding and embrittlement). During a reactor transient (e.g., a loss of coolant accident), the ceramic coating must minimize or at least significantly delay oxidation of the Zr-alloy cladding, thus reducing the amount of hydrogen generated and the oxygen ingress into the cladding. The specific objectives of this project are as follows: To produce durable ceramic coatings on Zr-alloy clad using two possible routes: (i) MAX phase ceramic coatings or similar nitride or carbide coatings; and (ii) graded interface architecture (multilayer) ceramic coatings, using, for instance, an oxide such as yttria-stabilized zirconia (YSZ) as the outer protective layer. To characterize the structural and physical properties of the coated clad samples produced in 1. above, especially the corrosion properties under simulated normal and transient reactor operating conditions. To perform computational analyses to assess the effects of such coatings on fuel performance and reactor neutronics, and to perform fuel cycle analyses to assess the economic viability of modifying conventional Zr-alloy cladding with ceramic coatings. This project meets a number of the goals outlined in the NEUP-IRP call for proposals, including: Improve the fuel/cladding system through innovative designs (e.g. coatings/liners for zirconium-based cladding) Reduce or eliminate hydrogen generation Increase resistance to bulk steam oxidation Achievement of our goals and objectives, as defined above, will lead to safer light-water reactor (LWR) nuclear fuel assemblies, due to improved cladding properties and built-in accident resistance, as well as

  6. Failure modes observed on worn surfaces of W-C-Co sputtered coatings

    International Nuclear Information System (INIS)

    Ramalho, A.; Cavaleiro, A.; Miranda, A.S.; Vieira, M.T.

    1993-01-01

    During scratch testing, the indenter gives rise to a distribution of stresses similar to that observed in tribocontacts. In this work, r.f.-sputtered W-C-Co coatings deposited from sintered WC + Co (6, 10 and 15 wt.% Co) at various substrate biases were scratched and tested tribologically and the morphology of the damaged surfaces was analysed. The cobalt content of the coatings is the main factor determining their tribological characteristics. The failure modes observed on the worn pin-on-disc tested surfaces are explained and compared with those obtained by scratch testing. In spite of it not being possible to establish quantitative results for the wear resistance of W-C-Co coatings from scratch testing, an estimation can be performed based on the observation of the failure modes in the scratch track. Thus scratch testing can be used to predict the tribological behaviour of coated surfaces. This possibility can reduce the number and cost of tribological tests. (orig.)

  7. Hydroxyapatite coating on PEEK implants: Biomechanical and histological study in a rabbit model

    Energy Technology Data Exchange (ETDEWEB)

    Durham, John W. [Department of Mechanical and Aerospace Engineering, North Carolina State University, Raleigh, NC 27695 (United States); Montelongo, Sergio A.; Ong, Joo L.; Guda, Teja [Department of Biomedical Engineering, University of Texas at San Antonio, San Antonio, TX 78249 (United States); Allen, Matthew J. [Department of Veterinary Medicine, University of Cambridge, Cambridge (United Kingdom); Rabiei, Afsaneh, E-mail: arabiei@ncsu.edu [Department of Mechanical and Aerospace Engineering, North Carolina State University, Raleigh, NC 27695 (United States)

    2016-11-01

    A bioactive two-layer coating consisting of hydroxyapatite (HA) and yttria-stabilized zirconia (YSZ) was investigated on cylindrical polyetheretherketone (PEEK) implants using ion beam assisted deposition (IBAD). Post-deposition heat treatments via variable frequency microwave annealing with and without subsequent autoclaving were used to crystallize the as-deposited amorphous HA layer. Microstructural analysis, performed by TEM and EDS, showed that these methods were capable of crystallizing HA coating on PEEK. The in vivo response to cylindrical PEEK samples with and without coating was studied by implanting uncoated PEEK and coated PEEK implants in the lateral femoral condyle of 18 rabbits. Animals were studied in two groups of 9 for observation at 6 or 18 weeks post surgery. Micro-CT analysis, histology, and mechanical pull-out tests were performed to determine the effect of the coating on osseointegration. The heat-treated HA/YSZ coatings showed improved implant fixation as well as higher bone regeneration and bone-implant contact area compared to uncoated PEEK. The study offers a novel method to coat PEEK implants with improved osseointegration. - Highlights: • Method for improving osseointegration of PEEK implants is analyzed in vivo. • Uniform multilayer coatings were deposited on cylindrical PEEK implants. • Microwave and hydrothermal heat treatments crystallized the hydroxyapatite coating. • Healing response shows coated implants increase bone growth and implant fixation.

  8. Hydroxyapatite coating on PEEK implants: Biomechanical and histological study in a rabbit model

    International Nuclear Information System (INIS)

    Durham, John W.; Montelongo, Sergio A.; Ong, Joo L.; Guda, Teja; Allen, Matthew J.; Rabiei, Afsaneh

    2016-01-01

    A bioactive two-layer coating consisting of hydroxyapatite (HA) and yttria-stabilized zirconia (YSZ) was investigated on cylindrical polyetheretherketone (PEEK) implants using ion beam assisted deposition (IBAD). Post-deposition heat treatments via variable frequency microwave annealing with and without subsequent autoclaving were used to crystallize the as-deposited amorphous HA layer. Microstructural analysis, performed by TEM and EDS, showed that these methods were capable of crystallizing HA coating on PEEK. The in vivo response to cylindrical PEEK samples with and without coating was studied by implanting uncoated PEEK and coated PEEK implants in the lateral femoral condyle of 18 rabbits. Animals were studied in two groups of 9 for observation at 6 or 18 weeks post surgery. Micro-CT analysis, histology, and mechanical pull-out tests were performed to determine the effect of the coating on osseointegration. The heat-treated HA/YSZ coatings showed improved implant fixation as well as higher bone regeneration and bone-implant contact area compared to uncoated PEEK. The study offers a novel method to coat PEEK implants with improved osseointegration. - Highlights: • Method for improving osseointegration of PEEK implants is analyzed in vivo. • Uniform multilayer coatings were deposited on cylindrical PEEK implants. • Microwave and hydrothermal heat treatments crystallized the hydroxyapatite coating. • Healing response shows coated implants increase bone growth and implant fixation.

  9. Effects of CO{sub 2} laser irradiation on the wettability and human skin fibroblast cell response of magnesia partially stabilised zirconia

    Energy Technology Data Exchange (ETDEWEB)

    Hao, L.; Lawrence, J

    2003-10-15

    Human skin fibroblast cells in vitro responses on the surface of a bioinert zirconia ceramic partially stabilised with magnesia partially stabilised zirconia (MgO-PSZ) bioinert ceramic before and after CO{sub 2} laser treatment were investigated to find the interrelationship between the cell adhesion, wettability and laser parameters. Contact angle, {theta}, measurements of a set of test liquids were a clear indication that surface treatment of the MgO-PSZ with a CO{sub 2} laser brought about a reduction in {theta}, indicating that the wettability of the MgO-PSZ had been enhanced. A relationship was found between the wettability and the microstructure of the MgO-PSZ surface and laser processing parameters. It was subsequently deduced that the factors active in causing the observed modification in the wettability of the MgO-PSZ were the increases in the surface O{sub 2} content and the polar component of the surface energy, {gamma}{sub sv}{sup p}, the latter resulting from surface melting and resolidification. Moreover, the investigation into the human skin fibroblast cell response revealed that the CO{sub 2} laser treatment of the MgO-PSZ had resulted in a surface favourable for cell adhesion, as the extent of cell attachment and adhesion on the MgO-PSZ surface was enhanced depending on laser parameters. Such an improvement in cell adhesion, which could be greatly beneficial to developing enhanced bonding at the tissue and implant interface, was influenced by the surface properties of the modified MgO-PSZ, particular wettability.

  10. Plasma spraying of hard magnetic coatings based on Sm-Co alloys

    International Nuclear Information System (INIS)

    KrasnoyarskiyRabochiy prospect, Krasnoyarsk, 660014 (Russian Federation))" data-affiliation=" (Siberian State Aerospace University named after Academician M.F. Reshetnev 31 KrasnoyarskiyRabochiy prospect, Krasnoyarsk, 660014 (Russian Federation))" >Saunin, V N; KrasnoyarskiyRabochiy prospect, Krasnoyarsk, 660014 (Russian Federation))" data-affiliation=" (Siberian State Aerospace University named after Academician M.F. Reshetnev 31 KrasnoyarskiyRabochiy prospect, Krasnoyarsk, 660014 (Russian Federation))" >Telegin, S V

    2015-01-01

    Our research is focused on the formation of hard magnetic coatings by plasma spraying an arc-melted Sm-Co powder. We have studied basic magnetic characteristics depending on the components ratio in the alloy. A sample with a 40 wt.% Sm coating exhibits the highest coercive force (63 kOe) as compared to near-to-zero coercive force in the starting powder. X-ray structure analysis of the starting alloy and the coating reveals that the amount of SmCo 5 phase in the sprayed coating increases occupying up to 2/3 of the sample. We have also studied temperature dependence of the coating and have been able to obtain plasma sprayed permanent magnets operating within the temperature range from -100 to +500 °C. The technique used does not involve any additional thermal treatment and allows a coating to be formed right on the magnetic conductor surface irrespective of the conductor geometry

  11. Fatigue testing of TBC on structural steel by cyclic bending

    Czech Academy of Sciences Publication Activity Database

    Mušálek, Radek; Kovářík, O.; Medřický, Jan; Curry, N.; Bjorklund, S.; Nylen, P.

    2015-01-01

    Roč. 24, 1-2 (2015), s. 168-174 ISSN 1059-9630 R&D Projects: GA ČR(CZ) GPP108/12/P552 Institutional support: RVO:61389021 Keywords : atmospheric plasma spray * failure mechanism * fatigue * NiCoCrAlY * thermal barrier coatings * yttria-stabilized zirconia Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.568, year: 2015 http://link.springer.com/article/10.1007%2Fs11666-014-0180-4

  12. Color center annealing and ageing in electron and ion-irradiated yttria-stabilized zirconia

    International Nuclear Information System (INIS)

    Costantini, Jean-Marc; Beuneu, Francois

    2005-01-01

    We have used X-band electron paramagnetic resonance (EPR) measurements at room-temperature (RT) to study the thermal annealing and RT ageing of color centers induced in yttria-stabilized zirconia (YSZ), i.e. ZrO 2 :Y with 9.5 mol% Y 2 O 3 , by swift electron and ion-irradiations. YSZ single crystals with the orientation were irradiated with 2.5 MeV electrons, and implanted with 100 MeV 13 C ions. Electron and ion beams produce the same two color centers, namely an F + -type center (singly ionized oxygen vacancy) and the so-called T-center (Zr 3+ in a trigonal oxygen local environment) which is also produced by X-ray irradiations. Isochronal annealing was performed in air up to 973 K. For both electron and ion irradiations, the defect densities are plotted versus temperature or time at various fluences. The influence of a thermal treatment at 1373 K of the YSZ single crystals under vacuum prior to the irradiations was also investigated. In these reduced samples, color centers are found to be more stable than in as-received samples. Two kinds of recovery processes are observed depending on fluence and heat treatment

  13. Electrophoretic deposition of thin film zirconia electrolyte on non-conducting NiO-YSZ substrate

    International Nuclear Information System (INIS)

    Das, Debasish; Basu, Rajendra N.

    2014-01-01

    Eight (8) mol% yttria stabilized zirconia (YSZ), an electrolyte material for solid oxide fuel cell (SOFC), has been deposited onto porous non-conducting NiO-YSZ substrate using electrophoretic deposition technique (EPD) from a stable non-aqueous suspension of YSZ. Normally, EPD cannot be performed on a non-conducting substrate, but, in this present study, YSZ particulate film has been successfully deposited on a non-conducting NiO-YSZ substrate following two different EPD approaches:(a) using a conducting metallic plate on the reverse side of the porous NiO-YSZ anode substrate and (b) using a conducting polymer coated NiO-YSZ substrate. The deposited films are then formed dense coatings of 5-15 μm after sintering at 1400℃ for 6 h in air. Surface and cross-sectional morphologies of green and sintered films deposited by different EPD approaches are investigated using SEM. La 0.65 Sr 0.3 MnO 3 (LSM), a cathode for SOFC, is then screen-printed onto the electrolyte layer of such sintered half cells (anode+electrolyte) prepared by both the above approaches to construct SOFC single cells. A maximum output power density of 0.37 W.cm -2 is obtained using single cells prepared by conducting metallic plate assisted EPD compared to that of 0.73 W.cm -2 for polymer coated at 800℃ using H 2 as fuel and O 2 as oxidant. (author)

  14. Analysis of PTA hardfacing with CoCrWC and CoCrMoSi alloys

    Directory of Open Access Journals (Sweden)

    Adriano Scheid

    2013-12-01

    Full Text Available CoCrWC alloys are widely used to protect components that operate under wear and high temperature environments. Enhanced performance has been achieved with the CoCrMoSi alloys but processing this alloy system is still a challenge due to the presence of the brittle Laves phase, particularly when welding is involved. This work evaluated Plasma Transferred Arc coatings processed with the Co-based alloy CoMoCrSi - Tribaloy T400, reinforced with Laves phase, comparing its weldability to the CoCrWC - Stellite 6, reinforced with carbides. Coatings were also analyzed regarding the response to temperature exposure at 600°C for 7 days and subsequent effect on microstructure and sliding abrasive wear. Coatings characterization was carried out by light and scanning electron microscopy, X-ray diffraction and Vickers hardness. CoCrWC coatings exhibited a Cobalt solid solution dendritic microstructure and a thin interdendritic region with eutectic carbides, while CoCrMoSi deposits exhibit a large lamellar eutectic region of Laves phase and Cobalt solid solution and a small fraction of primary Laves phase. Although phase stability was observed by X-ray diffraction, coarsening of the microstructure occurred for both alloys. CoCrMoSi showed thicker lamellar Laves phase and CoCrWC coarser eutectic carbides. Coatings stability assessed by wear tests revealed that although the wear rate of the as-deposited CoCrMoSi alloy was lower than that of CoCrWC alloy its increase after temperature exposure was more significant, 22% against 15%. Results were discussed regarding the protection of industrial components in particular, bearings in 55AlZn hot dip galvanizing components.

  15. Phase evolution and thermal properties of yttria-stabilized hafnia nano-coatings deposited on alumina

    Science.gov (United States)

    Rubio, Ernesto Javier

    High-temperature coatings are critical to the future power-generation systems and industries. Thermal barrier coatings (TBCs), which are usually the ceramic materials applied as thin coatings, protect engine components and allow further increase in engine temperatures for higher efficiency. Thus, the durability and reliability of the coating systems have to be more robust compared to current natural gas based engines. While a near and mid-term target is to develop TBC architecture with a 1300 °C surface temperature tolerance, a deeper understanding of the structure evolution and thermal behavior of the TBC-bond coat interface, specifically the thermally grown oxide (TGO), is of primary importance. In the present work, attention is directed towards yttria-stabilized hafnia (YSH) coatings on alumina (α-Al2O 3) to simulate the TBC-TGO interface and understand the phase evolution, microstructure and thermal oxidation of the coatings. YSH coatings were grown on α-Al2O3 substrates by sputter deposition by varying coating thickness in a wide range ˜30-1000 nm. The effect of coating thickness on the structure, morphology and the residual stress has been investigated using X-ray diffraction (XRD) and high resolution scanning electron microscopy (SEM). Thermal oxidation behavior of the coatings has been evaluated using the isothermal oxidation measurements under static conditions. X-ray diffraction analyses revealed the existence of monoclinic hafnia phase for relatively thin coatings indicating that the interfacial phenomena are dominant in phase stabilization. The evolution towards pure stabilized cubic phase of hafnia with the increasing coating thickness is observed. The SEM results indicate the changes in morphology of the coatings; the average grain size increases from 15 to 500 nm with increasing thickness. Residual stress was calculated employing XRD using the variable ψ-angle. Relation between residual stress and structural change is also studied. The results

  16. Sol-gel coatings: An alternative route for producing planar optical waveguides

    Energy Technology Data Exchange (ETDEWEB)

    Rey-Garcia, F.; Gomez-Reino, C. [Unidad Asociada de Optica and Microoptica GRIN (CSIC-ICMA), Departamento de Fisica Aplicada, Escola Universitaria de Optica e Optometria, Universidade de Santiago de Compostela, Campus Sur s/n, E-15782 Santiago de Compostela (Spain); Flores-Arias, M.T., E-mail: maite.flores@usc.es [Unidad Asociada de Optica and Microoptica GRIN (CSIC-ICMA), Departamento de Fisica Aplicada, Escola Universitaria de Optica e Optometria, Universidade de Santiago de Compostela, Campus Sur s/n, E-15782 Santiago de Compostela (Spain); De La Fuente, G.F., E-mail: xerman@unizar.es [Instituto de Ciencia de Materiales de Aragon (CSIC-Universidad de Zaragoza), Maria de Luna 3, E-50018 Zaragoza (Spain); Duran, A. [Instituto de Ceramica y Vidrio (CSIC), Kelsen 5, E-28049, Madrid (Spain); Castro, Y., E-mail: castro@icv.csic.es [Instituto de Ceramica y Vidrio (CSIC), Kelsen 5, E-28049, Madrid (Spain)

    2011-09-01

    Inorganic and hybrid planar waveguides with different compositions (silica-titania, methacrylate-silica-cerium oxide, zirconia-cerium oxide and silica-zirconia) have been obtained by sol-gel synthesis followed by dip-coating. Soda-lime glass slides and conventional commercial window glass were used as substrates. The thickness and refractive index of the coatings were determined by profilometry and Spectroscopic Ellipsometry. Waveguide efficiency was measured at ca. 70.8% with a He-Ne laser beam, coupled with an optical microscope objective into and out of the waveguiding layer via a double prism configuration. Thicknesses between 150 and 2000 nm, along with refractive index values ranging between 1.45 and {approx} 1.99 ({lambda} = 633 nm) were obtained depending on the sol composition and the dip-coating conditions. This wide range of values allows designing multilayered guides that can be used in a variety of applications.

  17. Sol-gel coatings: An alternative route for producing planar optical waveguides

    International Nuclear Information System (INIS)

    Rey-Garcia, F.; Gomez-Reino, C.; Flores-Arias, M.T.; De La Fuente, G.F.; Duran, A.; Castro, Y.

    2011-01-01

    Inorganic and hybrid planar waveguides with different compositions (silica-titania, methacrylate-silica-cerium oxide, zirconia-cerium oxide and silica-zirconia) have been obtained by sol-gel synthesis followed by dip-coating. Soda-lime glass slides and conventional commercial window glass were used as substrates. The thickness and refractive index of the coatings were determined by profilometry and Spectroscopic Ellipsometry. Waveguide efficiency was measured at ca. 70.8% with a He-Ne laser beam, coupled with an optical microscope objective into and out of the waveguiding layer via a double prism configuration. Thicknesses between 150 and 2000 nm, along with refractive index values ranging between 1.45 and ∼ 1.99 (λ = 633 nm) were obtained depending on the sol composition and the dip-coating conditions. This wide range of values allows designing multilayered guides that can be used in a variety of applications.

  18. Preparation of mesoporous zirconia microspheres as inert matrix

    Energy Technology Data Exchange (ETDEWEB)

    Guo, Ting [State Key Laboratory of New Ceramics and Fine Processing, Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing, 100084 (China); Wang, Chen; Lv, Jinlong [Beijing Key Laboratory of Fine Ceramics, Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing, 100084 (China); Liang, Tongxiang, E-mail: txliang@tsinghua.edu.cn [State Key Laboratory of New Ceramics and Fine Processing, Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing, 100084 (China)

    2016-12-01

    Mesoporous zirconia microspheres, with a diameter of 900 μm, were prepared as an inert accelerator driven system (ADS) transmutation element matrix by the sol-gel method. The purpose of mesopores is to improve the adsorption capacity of inert matrix fuel (IMF) for minor actinides. The study indicated that the mesoporous zirconia performance was improved after the microspheres were hydrothermally treated at 150 °C, the specific surface area increased from 28.29 m{sup 2}/g to 61.28 m{sup 2}/g, and hydrothermal treatment avoided the cracking of the microspheres. Pre-decomposition of the organics during the hydrothermal process stabilized the mesoporous structure. The average pore diameter of mesoporous microsphere was 14.3 nm. - Highlights: • Mesoporous zirconia microspheres with a diameter of 900 μm were prepared as ADS transmutation element inert matrix. • The mesoporous performance was improved after the microspheres were hydrothermally treated at 150 °C. • The specific surface area increased from 28.29 m{sup 2}/g to 61.28 m{sup 2}/g. • The hydrothermal treatment could avoid the cracking of the microspheres. • The specific surface area of mesoporous microsphere was 61.28 m{sup 2}/g and the average pore diameter was 14.3 nm.

  19. Thermal Barrier Coatings Resistant to Glassy Deposits

    Science.gov (United States)

    Drexler, Julie Marie

    Engineering of alloys has for years allowed aircraft turbine engines to become more efficient and operate at higher temperatures. As advancements in these alloy systems have become more difficult, ceramic thermal barrier coatings (TBCs), often yttria (7 wt %) stabilized zirconia (7YSZ), have been utilized for thermal protection. TBCs have allowed for higher engine operating temperatures and better fuel efficiency but have also created new engineering problems. Specifically, silica based particles such as sand and volcanic ash that enter the engine during operation form glassy deposits on the TBCs. These deposits can cause the current industrial 7YSZ thermal barrier coatings to fail since the glass formed penetrates and chemically interacts with the TBC. When this occurs, coating failure may occur due to a loss of strain tolerance, which can lead to fracture, and phase changes of the TBC material. There have been several approaches used to stop calcium-magnesium aluminio-silcate (CMAS) glasses (molten sand) from destroying the entire TBC, but overall there is still limited knowledge. In this thesis, 7YSZ and new TBC materials will be examined for thermochemical and thermomechanical performance in the presence of molten CMAS and volcanic ash. Two air plasma sprayed TBCs will be shown to be resistant to volcanic ash and CMAS. The first type of coating is a modified 7YSZ coating with 20 mol% Al2O3 and 5 mol% TiO2 in solid solution (YSZ+20Al+5Ti). The second TBC is made of gadolinium zirconate. These novel TBCs impede CMAS and ash penetration by interacting with the molten CMAS or ash and drastically changing the chemistry. The chemically modified CMAS or ash will crystallize into an apatite or anorthite phase, blocking the CMAS or ash from further destroying the coating. A presented mechanism study will show these coatings are effective due to the large amount of solute (Gd, Al) in the zirconia structure, which is the key to creating the crystalline apatite or

  20. Surface Microstructure of Nanoaluminized CoCrAlY Coating Irradiated by HCPEB

    Directory of Open Access Journals (Sweden)

    Zhiyong Han

    2016-01-01

    Full Text Available A thermal sprayed CoCrAlY coating was prepared by air plasma spray on the surface of Ni-based superalloy GH4169; then, a nanoscale aluminum film was deposited with electron beam vacuum deposition on it. The coatings irradiated by high-current pulsed electron beam were investigated. After HCPEB treatment, the Al film was remelted into the bond coat. XRD result shows that Al and Al2O3 phase were recorded in the irradiated and aluminized coatings, while Co-based oxides which originally existed in the initial samples disappeared. Microstructure observations reveal that the original coating with porosity, cavities, and inclusions was significantly changed after HCPEB treatment as compact appearance of interconnected bulged nodules. Moreover, the grains on the irradiated coating were very refined and homogeneously dispersed on the surface, which could effectively inhibit the corrosive gases and improve the coating oxidation resistance.

  1. Recent Advances in the Deposition of Diamond Coatings on Co-Cemented Tungsten Carbides

    Directory of Open Access Journals (Sweden)

    R. Polini

    2012-01-01

    Full Text Available Co-cemented tungsten carbides, namely, hard metals are largely used to manufacture high wear resistant components in several manufacturing segments. Coating hard metals with superhard materials like diamond is of utmost interest as it can further extend their useful lifespan. The deposition of diamond coatings onto WC-Co can be extremely complicated as a result of poor adhesion. This can be essentially ascribed to (i the mismatch in thermal expansion coefficients between diamond and WC-Co, at the typical high temperatures inside the chemical vapour deposition (CVD chamber, generates large residual stresses at the interface; (ii the role of surface Co inside the WC-Co matrix during diamond CVD, which promotes carbon dissolution and diffusion. The present investigation reviews the techniques by which Co-cemented tungsten carbides can be treated to make them prone to receive diamond coatings by CVD. Further, it proposes interesting ecofriendly and sustainable alternatives to further improve the diamond deposition process as well as the overall performance of the coated hard metals.

  2. Solar Thermochemical Energy Storage Through Carbonation Cycles of SrCO3/SrO Supported on SrZrO3.

    Science.gov (United States)

    Rhodes, Nathan R; Barde, Amey; Randhir, Kelvin; Li, Like; Hahn, David W; Mei, Renwei; Klausner, James F; AuYeung, Nick

    2015-11-01

    Solar thermochemical energy storage has enormous potential for enabling cost-effective concentrated solar power (CSP). A thermochemical storage system based on a SrO/SrCO3 carbonation cycle offers the ability to store and release high temperature (≈1200 °C) heat. The energy density of SrCO3/SrO systems supported by zirconia-based sintering inhibitors was investigated for 15 cycles of exothermic carbonation at 1150 °C followed by decomposition at 1235 °C. A sample with 40 wt % of SrO supported by yttria-stabilized zirconia (YSZ) shows good energy storage stability at 1450 MJ m(-3) over fifteen cycles at the same cycling temperatures. After further testing over 45 cycles, a decrease in energy storage capacity to 1260 MJ m(-3) is observed during the final cycle. The decrease is due to slowing carbonation kinetics, and the original value of energy density may be obtained by lengthening the carbonation steps. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  3. Effect of different surface treatments on bond strength, surface and microscopic structure of zirconia ceramic

    Directory of Open Access Journals (Sweden)

    Zeinab R. El-Shrkawy

    2016-06-01

    Conclusions: (1 Surface treatments of Y-TZP ceramic together with MDP primer and silane-coupling agent application improve the bond strength to resin cement. (2 Plasma-Silica coating and plasma-oxygen treatment, both are valuable methods that improve the bond strength of resin cement to Y-TZP ceramic. (3 Silica coating by plasma technology provides durable bond strength and can be a promising alternative pretreatment before silane application to enhance bonding with zirconia ceramic. (4 Tetragonal-monoclinic phase transformation had occurred in Y-TZP samples received both types of plasma treatment.

  4. Mechanical properties and wear and corrosion resistance of electrodeposited Ni-Co/SiC nanocomposite coating

    International Nuclear Information System (INIS)

    Shi Lei; Sun Chufeng; Gao Ping; Zhou Feng; Liu Weimin

    2006-01-01

    Ni-Co/SiC nanocomposite coatings with various contents of SiC nano-particulates were prepared by electrodeposition in a Ni-Co plating bath containing SiC nano-particulates to be co-deposited. The influences of the nanoparticulates concentration, current density, stirring rate and temperature of the plating bath on the composition of the coatings were investigated. The shape and size of the SiC nano-particulates were observed and determined using a transmission electron microscope. The polarization behavior of the composite plating bath was examined on a PAR-273A potentiostat/galvanostat device. The wear behavior of the Ni-Co/SiC nanocomposite coatings was evaluated on a ball-on-disk UMT-2MT test rig. The worn surface morphologies of the Ni-Co/SiC nanocomposite coatings were observed using a scanning electron microscope. The corrosion behavior of the nanocomposite coatings was evaluated by charting the Tafel curves of the solution of 0.5 mol L -1 NaCl at room temperature. It was found that the cathodic polarization potential of the composite electrolyte increased with increasing SiC concentration in the plating bath. The microhardness and wear and corrosion resistance of the nanocomposite coatings also increased with increasing content of the nano-SiC in the plating bath, and the morphologies of the nanocomposite coatings varied with varying SiC concentration in the plating bath as well. Moreover, the co-deposited SiC nano-particulates were uniformly distributed in the Ni-Co matrix and contributed to greatly increase the microhardness and wear resistance of the Ni-Co alloy coating

  5. Nonhydrolytic sol-gel approach to facile creation of surface-bonded zirconia organic-inorganic hybrid coatings for sample preparation. Ι. Capillary microextraction of catecholamine neurotransmitters.

    Science.gov (United States)

    Alhendal, Abdullah; Mengis, Stephanie; Matthews, Jacob; Malik, Abdul

    2016-10-14

    Nonhydrolytic sol-gel (NHSG) route was used for the creation of novel zirconia-polypropylene oxide (ZrO 2 -PPO) sol-gel hybrid sorbents in the form of surface coatings for the extraction and preconcentration of catecholamine neurotransmitters and molecules structurally related to their deaminated metabolites. In comparison to other sorbents made of inorganic transition metal oxides, the presented hybrid organic-inorganic sorbents facilitated reversible sorption properties that allowed for efficient desorption of the extracted analytes by LC-MS compatible mobile phases. The presented sol-gel hybrid sorbents effectively overcame the major drawbacks of traditional silica- or polymer-based sorbents by providing superior pH stability (pH range: 0-14), and a variety of intermolecular interactions. Nonaqueous sol-gel treatment of PPO with ZrCl 4 was employed for the derivatization of the terminal hydroxyl groups on PPO, providing zirconium trichloride-containing end groups characterized by enhanced sol-gel reactivity. NHSG ZrO 2 -PPO sorbent provided excellent microextraction performance for catecholamines, low detection limits (5.6-9.6pM), high run-to-run reproducibility (RSD 0.6-5.1%), high desorption efficiency (95.0-99.5%) and high enrichment factors (∼1480-2650) for dopamine and epinephrine, respectively, extracted from synthetic urine samples. The presented sol-gel sorbents provided effective alternative to conventional extraction media providing unique physicochemical characteristics and excellent extraction capability. Copyright © 2016 Elsevier B.V. All rights reserved.

  6. Theoretical studies of zirconia and defects in zirconia. Final report

    International Nuclear Information System (INIS)

    Jansen, H.J.F.

    1995-01-01

    Supported by this grant the author has performed total energy electronic structure calculations for cubic, tetragonal, and monoclinic zirconia. The results of these calculations agree with the observed ordering of structures in the phase diagram. He has developed model potentials based on the total energy results. Molecular dynamics calculations using these model potentials give a good description of the phase transitions in and the thermal properties of zirconia

  7. Fabrication and Electrochemical Performance of LiNi0.5Co0.2Mn0.3O2 Coated with Nano FePO4 as Cathode Material for Lithium-ion Batteries

    Directory of Open Access Journals (Sweden)

    DONG Peng

    2017-11-01

    Full Text Available Layered LiNi0.5Co0.2Mn0.3O2 coated with homogeneous nano FePO4 suspension was prepared by using co-precipitation method. XRD, TG-DTA and TEM were adopted to characterize the structure, morphology and liquid state of FePO4 prepared. The structure, morphology and electrochemical performance of the coated materials prepared were characterized by the means such as XRD, SEM, EDS, TEM, ICP, galvanostatic charge-discharge cycling, cyclic voltammetry (CV and electrochemical impedance spectroscopy(EIS tests. The effect of heat treatment temperature and coating quantity on the structure and electrochemical performance of coated LiNi0.5Co0.2Mn0.3O2 by co-precipitation method was explored. The results show that 400℃ and 2%(mass fraction,the same below FePO4 coating can significantly improve cycle performance and rate capability of LiNi0.5Co0.2Mn0.3O2, CV and EIS testing results reveal that FePO4 coating can improve the reversibility and dynamic performance for LiNi0.5Co0.2Mn0.3O2. ICP results show that FePO4 coating layer can effectively reduce the electrolyte to dissolute and erode cathode materials, stabilize its layered structure, then improve the electrochemical performance of cathode materials.

  8. Stability and effectiveness against bacterial adhesion of poly(ethylene oxide) coatings in biological fluids.

    Science.gov (United States)

    Roosjen, Astrid; de Vries, Joop; van der Mei, Henny C; Norde, Willem; Busscher, Henk J

    2005-05-01

    Poly(ethylene oxide) (PEO) coatings have been shown to reduce the adhesion of different microbial strains and species and thus are promising as coatings to prevent biomaterial-centered infection of medical implants. Clinically, however, PEO coatings are not yet applied, as little is known about their stability and effectiveness in biological fluids. In this study, PEO coatings coupled to a glass substratum through silyl ether bonds were exposed for different time intervals to saliva, urine, or phosphate-buffered saline (PBS) as a reference at 37 degrees C. After exposure, the effectiveness of the coatings against bacterial adhesion was assessed in a parallel plate flow chamber. The coatings appeared effective against Staphylococcus epidermidis adhesion for 24, 48, and 0.5 h in PBS, urine, and saliva, respectively. Using XPS and contact-angle measurements, the variations in effectiveness could be attributed to conditioning film formation. The overall short stability results from hydrolysis of the coupling of the PEO chains to the substratum. (c) 2005 Wiley Periodicals, Inc.

  9. Stabilization of 2D assemblies of silver nanoparticles by spin-coating polymers

    Energy Technology Data Exchange (ETDEWEB)

    Hu, Longyu; Pfirman, Aubrie; Chumanov, George, E-mail: gchumak@clemson.edu

    2015-12-01

    Graphical abstract: - Highlights: • Spin-coating of polymers onto 2D assemblies of Ag NPs was used to stabilize the assemblies against aggregation. • The polymer filled the space between the particles leaving the metal surface uncoated and accessible to various chemical reactions. • Etching nanoparticles produced crater-like structures. - Abstract: Silver nanoparticles self-assembled on poly(4-vinylpyridine) modified surfaces were spin-coated with poly(methyl methacrylate), poly(butyl methacrylate) and polystyrene from anisole and toluene solutions. The polymers filled the space between the particles thereby providing stabilization of the assemblies against particle aggregation when dried or chemically modified. The polymers did not coat the top surface of the nanoparticles offering the chemical accessibility to the metal surface. This was confirmed by converting the stabilized nanoparticles into silver sulfide and gold clusters. Etching the nanoparticles resulted in crater-like polymeric structures with the cavities extending down to the underlying substrate. Electrochemical reduction of silver inside the craters was performed. The approach can be extended to other nanoparticle assemblies and polymers.

  10. Measurement of residual stress in plasma-sprayed composite coatings with graded and uniform compositions

    Energy Technology Data Exchange (ETDEWEB)

    Kesler, O.; Suresh, S. [Massachusetts Inst. of Tech., Cambridge, MA (United States); Matejicek, J.; Sampath, S.

    1999-10-01

    Residual stresses in plasma sprayed composite coatings were studied experimentally by both curvature and neutron diffraction measurements. Graded and uniform composite coatings, consisting of nickel + alumina and NiCrAlY + yttria-stabilized zirconia, were investigated. This paper briefly summarizes our recent work dealing with the effects of coating thickness, composition, and material properties on the evolution of residual stresses in coatings. Analysis of the results allowed in some cases the separation of the quenching stress and thermal stress contributions to the final residual stress, as well as the determination of the through-thickness stress profile from measurements of different thickness specimens. In the ceramic-metal composites, it was found that the thermal mismatch stress plays a dominant role in the ceramic phase, whereas the stress in the metallic phase is mostly dominated by quenching stress. The residual stress measurement methods employed here were found to be complementary, in that each can provide unique information about the stress state. Through-thickness stress profiles in graded coatings were determined with high spatial resolution by the curvature method, and determination of the stress in each separate phase of a composite was made by neutron diffraction. (orig.) 14 refs.

  11. Laser cladding Co-based alloy/SiCp composite coatings on IF steel

    International Nuclear Information System (INIS)

    Li Mingxi; He Yizhu; Sun Guoxiong

    2004-01-01

    Hardfacing coatings, made of Co-Cr-W-Ni-Si alloy + 20% SiCp, deposited by laser cladding on IF steel is introduced. Cross-section of such coatings has been examined to reveal their microstructure using optical microscope, scanning electron microscope (SEM) and X-ray diffractometer (XRD). MM-200 type wear tester is used to examine wear resistance of the coatings. The results showed that SiCp is dissolved completely during laser cladding process under this conditions, the primary phase γ-Co dendrite and Si 2 W, CoWSi, Cr 3 Si, CoSi 2 formed by C, Si reacting with other elements existed in the coatings. There existed some crystallization morphologies in different regions, such as planar (at the interface), followed cellular and dendrite crystallization from interface to the surface. The direction of solidification changes from one direction perpendicular to interface to multi-directions at the central and upper regions of the clad. The results also showed that the wear resistance of the clad improved by adding SiCp

  12. Nickel/Yttria-stabilised zirconia cermet anodes for solid oxide fuel cells

    NARCIS (Netherlands)

    Primdahl, Søren

    1999-01-01

    This thesis deals with the porous Ni/yttria-stabilized zirconia (YSZ) cermet anode on a YSZ electrolyte for solid oxide fuel cells (SOFC). Such anodes are predominantly operated in moist hydrogen at 700°C to 1000°C, and the most important technological parameters are the polarization resistance and

  13. International Conference on the Science and Technology of Zirconia (ZrO2IV) (4th) Held in Anaheim, California on Nov 1-3, 1989

    Science.gov (United States)

    1990-02-01

    niobia-zirconia powder from freshly precipitated hydrous zirconia and niobium- Different ceria stabilized TZP ceram- ammonium oxalate . Zirconia powders...is mol% Nb205 showed single orthorhombic phase an acid soluble Zr-Y-REE-Nb-Ta-sili- while this phase always coexisted with mono- cate occurring in a...C :1RCONIA, Chen-Feng Kao and Tsu-Meng BY HYDROTHERMAL PRECIPITATION METHOD, S. P Fueng, Dept of Chemical Engineering, Somiya*, Nishi-Tokyo Univ

  14. Facile Synthesis Polyethylene Glycol Coated Magnetite Nanoparticles for High Colloidal Stability

    Directory of Open Access Journals (Sweden)

    Mun Foong Tai

    2016-01-01

    Full Text Available Polyethylene glycol (PEG is one of the most frequently used synthetic polymers for surface modifications of magnetite nanoparticles (MNPs to provide a new opportunity for constructing high colloidal stability. Herein, a facile in situ coprecipitation technique is described for the synthesis of PEG coated MNPs using ammonium hydroxide as the precipitating agent. The structure and morphology of the prepared PEG coated MNPs samples were characterized by Fourier transform infrared (FTIR spectroscopy, X-ray spectroscopy, thermogravimetric analysis (TGA, and the high resolution transmission electron microscopy (HRTEM. In this study, all samples demonstrated hydrodynamic size in the range of 32 to 43 nm with narrow size distribution. In addition, the magnetic properties of resultant samples were investigated using a vibrating sample magnetometer (VSM to reveal the superparamagnetic behaviour with saturation magnetization. The saturation magnetization of PEG coated MNPs samples was in the range of 63 to 66 emu/g at 300 K. Interestingly, it was found that 1.0 g of PEG coated MNPs exhibited high colloidal stability in a basic solution (pH = 10 and nitrile (NBR latex up to 21 days as compared to the unmodified MNPs during the sedimentation test.

  15. Mueller matrix polarimetry on plasma sprayed thermal barrier coatings for porosity measurement.

    Science.gov (United States)

    Luo, David A; Barraza, Enrique T; Kudenov, Michael W

    2017-12-10

    Yttria-stabilized zirconia (YSZ) is the most widely used material for thermal plasma sprayed thermal barrier coatings (TBCs) used to protect gas turbine engine parts in demanding operation environments. The superior material properties of YSZ coatings are related to their internal porosity level. By quantifying the porosity level, tighter control on the spraying process can be achieved to produce reliable coatings. Currently, destructive measurement methods are widely used to measure the porosity level. In this paper, we describe a novel nondestructive approach that is applicable to classify the porosity level of plasma sprayed YSZ TBCs via Mueller matrix polarimetry. A rotating retarder Mueller matrix polarimeter was used to measure the polarization properties of the plasma sprayed YSZ coatings with different porosity levels. From these measurements, it was determined that a sample's measured depolarization ratio is dependent on the sample's surface roughness and porosity level. To this end, we correlate the depolarization ratio with the samples' surface roughness, as measured by a contact profilometer, as well as the total porosity level, in percentage measured using a micrograph and stereological analysis. With the use of this technique, a full-field and rapid measurement of porosity level can be achieved.

  16. WC-Co coatings deposited by the electro-thermal chemical spray method

    Energy Technology Data Exchange (ETDEWEB)

    Zhitomirsky, V.N. [Tel Aviv Univ. (Israel). Faculty of Engineering; Wald, S.; Rabani, L.; Zoler, D. [Propulsion Physics Division, SOREQ NRC, 81800, Yavne (Israel); Factor, M.; Roman, I. [School of Applied Sciences, The Hebrew University, 91904, Jerusalem (Israel); Cuperman, S.; Bruma, C. [School of Physics and Astronomy, Tel-Aviv University, 69978, Tel-Aviv (Israel)

    2000-10-02

    A novel thermal spray technology - an electro-thermal chemical spray (ETCS) for producing hard coatings is presented. The experimental coating apparatus consists of a machine gun barrel, a cartridge containing the coating material in powder form, a solid propellant, and a plasma ignition system. The plasma ignition system produces plasma in pulsed mode to ignite the solid propellant. On ignition, the drag force exerted by the combustion gases accelerates the powder particles towards the substrate. Using the ETCS technique, the process of single-shot WC-Co coating deposition on stainless steel substrate was studied. The influence of process parameters (plasma energy, mass of the solid propellant and the coated powder, distance between the gun muzzle and the substrate) on the coating structure and some of its properties were investigated. It was shown that ECTS technique effectively deposited the WC-Co coating with deposition thicknesses of 100-200 {mu}m per shot, while deposition yield of {proportional_to}70% was attained. The WC-Co coatings consisted of carbide particles distributed in amorphous matrix. The powder particle velocity was found to depend on the solid propellant mass and was weakly dependent on the plasma energy, while the particle processing temperature was strongly dependent on the plasma energy and almost independent of the solid propellant mass. Whilst increasing the solid propellant mass from 5 to 7 g, the deposition rate and yield correspondingly increased. When increasing the plasma energy, the temperature of the powder particles increased, the average carbide particle size decreased and their shape became more rounded. The deposition yield and microhardness at first increased and then achieved saturation by increasing the plasma energy. (orig.)

  17. A chiral microwave absorbing absorbent of Fe–CoNiP coated on spirulina

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Yonggang, E-mail: xuyonggang221@163.com [Science and Technology on Electromagnetic Scattering Laboratory, Shanghai, 200438 (China); Yuan, Liming [Science and Technology on Electromagnetic Scattering Laboratory, Shanghai, 200438 (China); Zhang, Deyuan [School of Mechanical Engineering and Automation, Beihang University, Beijing, 100191 (China)

    2015-11-15

    A chiral bio-absorbent of Fe–CoNiP coated on the spirulina was fabricated by the electroless and chemical vapor decomposition. The scanning electron microscopy (SEM) was used to evaluate the spirulina cells particle morphology. X-ray diffraction (XRD) patterns were done to analyze the particle crystal grain structure. The permittivity and permeability was measured by a vector network analyzer in frequency 8–18 GHz, and the reflection loss (RL) was calculated. The results showed the carbonyl iron particles (CIPs) and CoNiP were bonded to the spirulina surface, the permittivity and permeability could be enlarged as Fe films coated on the particles compared with the CoNiP spirulina, it was attributed to the excellent electromagnetic property of CIPs. The chiral Fe–CoNiP composites had a better absorbing property at 8–18 GHz than the CoNiP spirulina composite, the RL was −16.26 dB at 10.48 GHz, the absorbing band was 9.5–11.5 GHz of RL less than −10 dB, which indicated the Fe–CoNiP spirulina could be an effective absorbent used in 8–18 GHz. - Highlights: • Absorbers filled with Fe–CoNiP coating on the spirulina were fabricated. • The permittivity and permeability increased as CIPs coated. • The Fe material enhanced the electromagnetic property. • The spirulina coated Fe–CoNiP was effective in 8–18 GHz.

  18. Microstructural and electrical characterization of Mn-Co spinel protective coatings for solid oxide cell interconnects

    DEFF Research Database (Denmark)

    Molin, S.; Sabato, A. G.; Bindi, M.

    2017-01-01

    Electrophoretic deposition, thermal co-evaporation and RF magnetron sputtering methods are used for the preparation of Mn-Co based ceramic coatings for solid oxide fuel cell steel interconnects. Both thin and relatively thick coatings (1–15 μm) are prepared and characterised for their potential...... protective behaviour. Mn-Co coated Crofer22APU samples are electrically tested for 5000 h at 800 °C under a 500 mA cm−2 current load to determine their Area Specific Resistance increase due to a growing chromia scale. After tests, samples are analysed by scanning and transmission electron microscopy....... Analysis is focused on the potential chromium diffusion to or through the coating, the oxide scale thickness and possible reactions at the interfaces. The relationships between the coating type, thickness and effectiveness are reviewed and discussed. Out of the three Mn-Co coatings compared in this study...

  19. Preparation and performance characterization of AlF{sub 3} as interface stabilizer coated Li{sub 1.24}Ni{sub 0.12}Co{sub 0.12}Mn{sub 0.56}O{sub 2} cathode for lithium-ion batteries

    Energy Technology Data Exchange (ETDEWEB)

    Ding, Jingjing; Lu, Zhongpei; Wu, Manman; Liu, Cong; Ji, Hongmei; Yang, Gang, E-mail: gyang@cslg.edu.cn

    2017-06-01

    Highlights: • AlF{sub 3} coated LNCM synthesized by self-propagating combustion method. • F element of AlF{sub 3} has weak interaction with LNCM to form stable coating layer. • AlF{sub 3} layer promotes the stability and lithium diffusion ability of LNCM. • LNCM@2(*)%AlF{sub 3} operated at 20 mA g{sup −1} delivers 223 mAh g{sup −1} at the 60th cycle. • LNCM@2%AlF{sub 3} operated at 55 °C delivers 219 mAh g{sup −1} at the 50th cycle. - Abstract: Li{sub 1.24}Ni{sub 0.12}Co{sub 0.12}Mn{sub 0.56}O{sub 2} (LNCM) with high specific capacity is a potential cathode for commercial lithium-ion batteries (LIBs). To improve the high-rate capacity and cyclic stability, LNCM sample is successfully coated by minor AlF{sub 3}. The crystal structure and electrochemical properties of the bare and coated samples are investigated by X-ray diffractometry (XRD), scanning and transmission electron microscopy (SEM, TEM), cyclic voltammetry (CV), galvanostatic intermittent titration technique (GITT), and charge/discharge measurements. The coating layer AlF{sub 3} efficiently plays a positive role in enhancing rate performance and cyclic stability of LNCM. At 0.5 A g{sup −1}, the specific discharge capacity of LNCM@2%AlF{sub 3} is 149 mAh g{sup −1} much higher than 35 mAh g{sup −1} in bare LNCM. At 20 mA g{sup −1}, the specific discharge capacity of LNCM@2%AlF{sub 3} is 223 mAh g{sup −1} at the 60th cycle in comparison with 203 mAh g{sup −1} in bare LNCM. Moreover, a proper AlF{sub 3} coating layer efficiently ensures the stability of LNCM cathode operated at higher temperature. LNCM@2%AlF{sub 3} operated at 55 °C remains 219 mAh g{sup −1} at the 50th cycle, much higher than bare LNCM only remains 99 mAh g{sup −1} at the 40th cycle.

  20. Yttria and ceria doped zirconia thin films grown by pulsed laser deposition

    Energy Technology Data Exchange (ETDEWEB)

    Saporiti, F.; Juarez, R. E., E-mail: cididi@fi.uba.ar [Grupo de Materiales Avanzados, Facultad de Ingenieria, Universidad de Buenos Aires (Argentina); Audebert, F. [Consejo Nacional de Investigaciones Cientificas y Tecnicas (CONICET) (Argentina); Boudard, M. [Laboratoire des Materiaux et du Genie Physique (CNRS), Grenoble (France)

    2013-11-01

    The Yttria stabilized Zirconia (YSZ) is a standard electrolyte for solid oxide fuel cells (SOFCs), which are potential candidates for next generation portable and mobile power sources. YSZ electrolyte thin films having a cubic single phase allow reducing the SOFC operating temperature without diminishing the electrochemical power density. Films of 8 mol% Yttria stabilized Zirconia (8YSZ) and films with addition of 4 weight% Ceria (8YSZ + 4CeO{sub 2}) were grown by pulsed laser deposition (PLD) technique using 8YSZ and 8YSZ + 4CeO{sub 2} targets and a Nd-YAG laser (355 nm). Films have been deposited on Soda-Calcia-Silica glass and Si(100) substrates at room temperature. The morphology and structural characteristics of the samples have been studied by means of X-ray diffraction and scanning electron microscopy. Films of a cubic-YSZ single phase with thickness in the range of 1-3 Micro-Sign m were grown on different substrates (author)