Sample records for chromizing

  1. Segregation of Molten Salt on Chromizing in Thermal Diffusion Process

    Institute of Scientific and Technical Information of China (English)

    WANG Hongfu; WANG Junyuan; WANG Huachang


    The segregation of thermal diffusion salt bath chromizing process was analyzed.The experimental chromizing ingredients were prepared by the four groups A,B,C,and D.In order to study the segregation status of this case,the cooling molten salt in the crucible was removed by drilling from the heart core of molten salt.The core of molten salt was analyzed by X-ray fluorescence spectroscopy and XRD.Through the analysis,we can conclude that the Cr element deposited in the bottom was 4.51 times than the top.Chloride added to the molten salt will reduce segregation.Meantime we proposed some measures to overcome the segregation problem.

  2. Effect of Y2O3 on microstructure and oxidation of chromizing coating

    Institute of Scientific and Technical Information of China (English)

    ZHOU Yue-bo; ZHANG Hai-jun; WANG Yong-dong


    A Y2O3-modified chromizing coating was produced by chromizing an as-electrodeposited Ni-Y2O3 composite film using pack cementation method at 1 100 ℃ for 3 h. For comparison, chromizing was also performed under the same condition on an as-deposited Ni film without Y2O3 particles. Oxidation at 900 ℃ for 120 h indicates that although on both two chromizing coatings chromia scales grow during oxidation, the Y2O3-modified chromizing coating exhibits an increased oxidation resistance due to the formation of thinner, denser and freer-grain scale. The effect of Y2O3 on the coating formation and the coating oxidation behavior was discussed in detail.

  3. Microstructure and Properties of Low Temperature Composite Chromized Layer on H13 Tool Steel

    Institute of Scientific and Technical Information of China (English)

    Cuilan WU; Chengping LUO; Ganfeng ZOU


    Low temperature composite chromizing is a process composed of a plain ion-carbonitriding or ion-nitriding at 550~580℃, followed by a low-temperature chromizing in a salt-bath of 590℃. The microstructure and properties of the low temperature composite chromized layer on H13 tool steel were investigated using metallography,X-ray diffraction, microanalysis, hardness and wear tests. It was found that this low temperature process was thermodynamically and kinetically possible, and the composite chromized layer on H13 steel, with a thickness of 3~6μm,consisted of three sub-layers (bands), viz. the outer Cr-rich one, the intermediate (black) one, and the inner, original white layer. After chromizing, the former diffusion layer was thickened. The results of X-ray diffraction showed that the composite chromized layer contained such nitrides and carbides of chromium as CrN, Cr2N, (Cr, Fe)23C6, and (Cr, Fe)7C3, as well as plain α-(Fe, Cr). A high surface microhardness of 1450~1550 HV0.025, which is much higher than that obtained by the conventional ion carbonitriding and ion nitriding, was obtained. In addition, an excellent wear resistance was gained on the composite chromized layer.

  4. Thermodynamic analysis of carbon migration in W1-1.0C steel in plasma surface chromizing

    Institute of Scientific and Technical Information of China (English)


    W1-1.0C steel was chromized at 1173 K with double glow plasma surface alloying process, and the distribution of Fe, Cr,and C contents in the chromized layer was measured using glow discharge spectrum analysis (GDA).The behavior and mechanism of carbon migration during the formation of chromized layer were studied through thermodynamic analysis and calculation.The gradient of carbon chemical potential was regarded as the driving force of carbon migration.An equation was derived to describe the carbon content varying with the chromium content within the carbon-rich region.The calculated results from the equation approximated closely to the experimental ones.

  5. Comparison of surface fractal dimensions of chromizing coating and P110 steel for corrosion resistance estimation

    Energy Technology Data Exchange (ETDEWEB)

    Lin, Naiming, E-mail: [Research Institute of Surface Engineering, Taiyuan University of Technology, Taiyuan 030024 (China); Guo, Junwen [Research Institute of Surface Engineering, Taiyuan University of Technology, Taiyuan 030024 (China); Xie, Faqin [School of Aeronautics, Northwestern Polytechnical University, Xi’an 710072 (China); Zou, Jiaojuan; Tian, Wei [Research Institute of Surface Engineering, Taiyuan University of Technology, Taiyuan 030024 (China); Yao, Xiaofei [School of Materials and Chemical Engineering, Xi’an Technological University, Xi’an 710032 (China); Zhang, Hongyan; Tang, Bin [Research Institute of Surface Engineering, Taiyuan University of Technology, Taiyuan 030024 (China)


    Highlights: • Continuous chromizing coating was synthesized on P110 steel by pack cementation. • The chromizing coating showed better corrosion resistance. • Comparison of surface fractal dimensions can estimate corrosion resistance. - Abstract: In the field of corrosion research, mass gain/loss, electrochemical tests and comparing the surface elemental distributions, phase constitutions as well as surface morphologies before and after corrosion are extensively applied to investigate the corrosion behavior or estimate the corrosion resistance of materials that operated in various environments. Most of the above methods are problem oriented, complex and longer-period time-consuming. However from an object oriented point of view, the corroded surfaces of materials often have self-similar characterization: fractal property which can be employed to efficiently achieve damaged surface analysis. The present work describes a strategy of comparison of the surface fractal dimensions for corrosion resistance estimation: chromizing coating was synthesized on P110 steel surface to improve its performance via pack cementation. Scanning electron microscope (SEM) was used to investigate the surface morphologies of the original and corroded samples. Surface fractal dimensions of the detected samples were calculated by binary images related to SEM images of surface morphologies with box counting algorithm method. The results showed that both surface morphologies and surface fractal dimensions of P110 steel varied greatly before and after corrosion test, but the chromizing coating changed slightly. The chromizing coating indicated better corrosion resistance than P110 steel. Comparison of surface fractal dimensions of original and corroded samples can rapidly and exactly realize the estimation of corrosion resistance.

  6. Influence of the Carbo-Chromization Process on the Microstructural, Hardness, and Corrosion Properties of 316L Sintered Stainless Steel (United States)

    Iorga, Sorin; Cojocaru, Mihai; Chivu, Adriana; Ciuca, Sorin; Burdusel, Mihail; Badica, Petre; Leuvrey, Cédric; Schmerber, Guy; Ulhaq-Bouillet, Corinne; Colis, Silviu


    We report on the changes on the microstructural, hardness, and corrosion properties induced by carbo-chromization of 316L stainless steel prepared by Spark Plasma Sintering technique. The thermo-chemical treatments have been performed using pack cementation. The carburizing and chromization were carried out between 1153 K (880 °C)/4 h to 1253 K (980 °C)/12 h and 1223 K (950 °C)/6 h to 1273 K (1000 °C)/12 h in a solid powder mixture of charcoal/BaCO3 and ferrochromium/alumina/NH4Cl, respectively. The obtained layers were investigated using X-ray and electron diffraction, optical and scanning electron microscopies, Vickers micro-hardness, and potentiodynamic measurements. The thickness of the carbo-chromized layer ranges between 300 and 500 μm. Besides the host γ-phase, the layers are mainly constituted of carbides (Fe7C3, Cr23C6, Cr7C3, and Fe3C) and traces of α'-martensite. The average hardness values decrease smoothly from 650 HV at the sample surface down to 200 HV at the center of the sample. The potentiodynamic tests revealed that the carbo-chromized samples have smaller corrosion resistance with respect to the untreated material. For strong chromization regimes, the corrosion rate is increased by a factor of four with respect to that of the untreated material, while the micro-hardness of the layer is three times larger. Such materials are suited to be used in environments where good corrosion resistance and wear properties are required.

  7. Simultaneous chromizing-aluminizing coating of low alloy steels by a halide-activated pack cementation process

    Energy Technology Data Exchange (ETDEWEB)

    Geib, F.D.; Rapp, R.A. [Ohio State Univ., Columbus, OH (United States). Dept. of Materials Science and Engineering


    The simultaneous chromizing-aluminizing of low-alloy steels has achieved Kanthal-like surface compositions of 16--2lCr and 5--8 wt%Al by the use of cementation packs with a Cr-Al masteralloy and an NH{sub 4}Cl activator salt. An initial preferential deposition of Al into the alloy induces the phase transformation from austenite to ferrite at the 1150{degrees}C process temperature. The low solubility of carbon in ferrite results in the rejection of solute C into the core of the austenitic substrate, thereby preventing the formation of an external Cr-carbide layer, which would otherwise block aluminizing and chromizing. The deposition and rapid diffusion of Cr and Al into the external bcc ferrite layer follows. Parabolic cyclic oxidation kinetics for alumina growth in air were observed over a wide range of relatively low temperatures (637--923{degrees}C).

  8. Simultaneous chromizing-aluminizing coating of low alloy steels by a halide-activated pack cementation process

    Energy Technology Data Exchange (ETDEWEB)

    Geib, F.D.; Rapp, R.A. (Ohio State Univ., Columbus, OH (United States). Dept. of Materials Science and Engineering)


    The simultaneous chromizing-aluminizing of low-alloy steels has achieved Kanthal-like surface compositions of 16--2lCr and 5--8 wt%Al by the use of cementation packs with a Cr-Al masteralloy and an NH[sub 4]Cl activator salt. An initial preferential deposition of Al into the alloy induces the phase transformation from austenite to ferrite at the 1150[degrees]C process temperature. The low solubility of carbon in ferrite results in the rejection of solute C into the core of the austenitic substrate, thereby preventing the formation of an external Cr-carbide layer, which would otherwise block aluminizing and chromizing. The deposition and rapid diffusion of Cr and Al into the external bcc ferrite layer follows. Parabolic cyclic oxidation kinetics for alumina growth in air were observed over a wide range of relatively low temperatures (637--923[degrees]C).

  9. 一种新的CeO2改性渗铬涂层的制备与氧化性能%Preparation and oxidation behavior of a novel CeO2-modified chromizing coating

    Institute of Scientific and Technical Information of China (English)

    孙俭峰; 周月波; 张海军


    利用CeO2颗粒部分替代Al2O3粉作填充剂对电镀纳米Ni和微晶Ni进行800℃低温渗铬,将CeO2颗粒渗入涂层的外层,制备了2种CeO2改性渗铬涂层.采用相同的工艺在微晶Ni上利用不含CeO2的普通渗剂直接渗铬,获得一种不含CeO2粒子的普通渗铬涂层.SEM/EDX和TEM结果表明:基体Ni的细化和CeO2颗粒的渗入有利于得到细晶渗铬涂层.在900℃下氧化时,CeO2颗粒的渗入明显提高了渗铬涂层的抗氧化性能.对于该2种CeO2改性的渗铬涂层,基体Ni的纳米化明显降低了涂层在暂态氧化期的氧化速度,使得在纳米Ni上制备的CeO2改性渗铬涂层具有更好的抗氧化性能.%By using CeO2 particles instead of part of Al2O3 particles as filler,the CeO2 was successfully entrapped into the outer layer of the chromizing coatings on the as-deposited nanocrystalline (NC) and microcrystalline (MC) Ni films using a conventional pack-cementation method at 800 ℃.For comparison,chromizing was also performed under the same condition on MC Ni film using Al2O3 as filler without CeO2 particles.SEM/EDX and TEM results indicate that the refinement of Ni grain and CeO2 entrapped into the chromizing coatings refine the grain of the chromizing coating.Oxidation at 900 ℃ indicates that compared with the CeO2-free chromizing coating,the CeO2-dispersed chromizing coating exhibits an increased oxidation resistance.For the CeO2-dispersed chromizing coating,the refinement of Ni grain size significantly decreases the transient-oxidation scaling rate of the chromizing coatings.Together with this,the CeO2-dispersed chromizing coating formed on NC Ni exhibits a better oxidation resistance.

  10. Tribological properties of CrN coatings deposited by nitro-chromizing treatment on AISI D2 steel

    Energy Technology Data Exchange (ETDEWEB)

    Durmaz, M., E-mail:; Abakay, E.; Sen, U.; Sen, S. [Department of Metallurgical and Materials Engineering, Engineering Faculty, Sakarya University, Esentepe Campus, 54187 Sakarya (Turkey); Kilinc, B. [Department of Metallurgical and Materials Engineering, Institute of Arts and Sciences, Sakarya University, Esentepe Campus, 54187 Sakarya (Turkey)


    In this work, the wear test of uncoated and chromium nitride coated AISI D2 cold work tool steel against alumina ball realized at 0.1 m/s sliding speeds and under the loads of 2.5N, 5N and 10N. Steel samples were nitrided at 575°C for 8 h in the first step of the coating process, and then chromium nitride coating was performed thermo-reactive deposition technique (TRD) in a powder mixture consisting of ferro-chromium, ammonium chloride and alumina at 1000°C for 2 h. Nitro-chromized samples were characterized by X-Ray diffraction analysis (XRD), scanning electron microscopy (SEM), micro-hardness and ball on disk wear tests. The coating layer formed on the AISI D2 steel was compact and homogeneous. X-ray studies showed that the phase formed in the coated layer is Cr{sub 2}N. The depth of the layer was 8.15 µm. The average hardness of the layer was 2160±15 HV{sub 0.025}. For uncoated and chromium nitride materials, wear rate increased with increasing load. The results of friction coefficient and wear rate of the tested materials showed that the CrN coating presents the lowest results.

  11. Caracterización metalográfica de capas cromadas por difusión // Metallographic characterization of diffusion chromized layers

    Directory of Open Access Journals (Sweden)

    J. E. González Ruiz


    Full Text Available En el trabajo se aborda la aplicación de procesos de cromado difusivo obtenidos a partir de mineral de cromo refractariomediante el método metalotérmico. En primer término se realiza una caracterización metalográfica de las capas cromadas pordifusión y sus zonas adyacentes en aceros AISI 1015, 1045, 1055 y W108, de forma adicional se estudia un hierro fundido conuna matriz predominantemente perlítica y un contenido de carbono de 3%.También es tratado el efecto ejercido por el contenido de carbono presente en los materiales anteriormente mencionados sobreel espesor de las capas y en los valores de microdureza alcanzados en la sección transversal de éstas, haciendo énfasis en lazona compuesta por carburos complejos de cromo - hierro.\\Palabras claves: Cromado di fusivo, di fusión, recubrimiento, deposición, cromi ta._______________________________________________________________________AbstractIn this work, a valorization of the influence of base metal carbon contents in the morphology, microhardness and depth of thechromium diffusive layers, obtained from Cuban refractory chromites was realized. For this purpose a low – carbon – steel1015 ( AISI , two medium carbon steel contents 1045 and 1055 ( AISI and a high carbon steel contents W 108 ( AISI .Furthermore, a cast iron with a perlitic matrix was selected.Key words: Di f fusion chromized, deposi t ion, chromi t es, layer.

  12. Effect of double glow plasma surface chromizing on high-temperature oxidation resistance of TC4 titanium alloy%TC4合金双辉等离子渗Cr高温氧化行为

    Institute of Scientific and Technical Information of China (English)

    魏东博; 张平则; 姚正军; 梁文萍; 缪强; 徐重


    Isothermal oxidation behavior of TC4 titanium alloy,which was chromized by the double glow plasma surface alloying technology(DGP),were investigated at 650 ℃,750 ℃ and 850 ℃.The results show that the chromizing layer consists of surface loose layer,compact deposited layer and Ti-Cr mutual diffusion layer.The diffusion layer has better oxidation resistance compared with NiCrAlY thermal barrier coating.The ratio of Cr to Ti content in the diffusion layer exhibits gradient distribution by Cr,Cr1.97Ti1.07 and CrTi4.Under oxidation circumstance,Cr,Ti and Al diffuse outward to form multilayer oxide films,which prevent inward diffusion of oxygen.At 650 ℃,the oxidation films consist of two layers: the external Cr2O3 layer and the internal TiO2 layer.At 750 ℃,a mixed oxide layer containing Cr2O3 and TiO2 is formed beneath the Cr2O3 layer and TiO2 layer,whereby Ti(Cr,Al)2 Laves phase is observed in the Ti-depleted layer.At 850 ℃,a mixed oxide layer containing TiO2,Ti2O3 and Ti3O5 is formed beneath the Cr2O3 layer and Al2O3 layer,whereby Ti(Cr,Al)2 Laves phase and Kirkendall voids are formed in the depletion layer.%研究了双层辉光等离子渗Cr对TC4合金650、750、850℃恒温氧化性能的影响。结果表明:渗Cr后,表面梯度合金层显著提高了TC4合金的高温氧化性能,Ti-Cr互扩散层可有效阻止氧向基体扩散。氧化过程中,Ti、Cr向外扩散形成TiO2/Cr2O3氧化膜,其形态与氧化温度有关。850℃氧化100 h后,渗Cr试样表面形成致密Cr2O3膜,恒温氧化性能优于NiCrAlY热障涂层。



    Choquet, P.; Harper, M.; Rapp, R.


    Simultaneous deposition of Cr-Al and Cr-Si as diffusion coatings for ferritic steel (Fe-12Cr) substrate have been carried out using the pack cementation method. A computer-assisted thermodynamic study of the equilibrium vapor pressures of volatile halide species formed by the pack components was performed. The simultaneous codeposition of Cr with Al is thermodynamically possible for chloride-activated packs when the activity of Al is about three orders of magnitude lower than the chromium act...

  14. Chromized Layers Produced on Steel Surface by Means of CVD

    Institute of Scientific and Technical Information of China (English)



    Chemical vapour deposition of chromium on the surface of carbon steel has been investigated using a novel CVD method that combines the low cost of pack cementation method with advantages of vacuum technique. The processes have been performed in chromium chlorides atmosphere at a low pressure range from 1 to 800 hPa, the treatment temperature 800 to 950℃. Studies of the layers thickness, the phase composition, Cr, C and Fe depth profiles in diffusion zone have been conducted. The effect of the vacuum level during the process and the process parameters such as time and temperature on layer diffusion growth on the carbon steel surface has been investigated.

  15. Simultaneous chromizing and aluminizing using chromium oxide and aluminum: (II) on austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Heo, N.H.; Kim, M.T.; Shin, J.H.; Kim, C.Y. [Korea Electr. Power Res. Inst., Taejon (Korea). Machinery and Mater. Group


    For pt.I see ibid., vol.123, p.227-30, 2000. The codeposition of Cr and Al on 304 stainless steel has been investigated, using the conversion reaction of Cr{sub 2}O{sub 3} to halide. An increase in ratio of Cr{sub 2}O{sub 3} to Al in the pack composition tends to form a chromide coating, which is very poor in high temperature oxidation resistance. A codeposited coating layer, which shows high oxidation resistance, is mainly characterized by three zones: an outer layer of iron aluminide, a nickel-rich iron aluminide, and an interdiffusion zone consisting of alpha ferrite and nickel aluminide precipitates. Oxidation resistance increased as the thickness of the outer iron aluminide layer increased. This means that the aluminum in the outer layer, rather than that in nickel aluminide precipitates or alpha ferrite, acts as a strong aluminum source forming a protective Al{sub 2}O{sub 3} scale at the coating surface. Using a pack mixture containing 10 wt.% Cr{sub 2}O{sub 3} and 10 wt.% Al, a coating, which shows excellent oxidation resistance at 1100 C, was obtained after codeposition of aluminum and chromium on 304 stainless steel at 1050 C for about 6-8 h. (orig.)

  16. Simultaneous aluminizing and chromizing of steels to form (Fe,Cr){sub 3}Al coatings and Ge-doped silicide coatings of Cr-Zr base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zheng, M.; He, Y.R.; Rapp, R.A. [Ohio State Univ., Columbus, OH (United States). Dept. of Materials Science and Engineering


    A halide-activated cementation pack involving elemental Al and Cr powders has been used to achieve surface compositions of approximately Fe{sub 3}Al plus several percent Cr for low alloy steels (T11, T2 and T22) and medium carbon steel (1045 steel). A two-step treatment at 925 C and 1150 C yields the codeposition and diffusion of aluminum and chromium to form dense and uniform ferrite coatings of about 400 {micro}m thickness, while preventing the formation of a blocking chromium carbide at the substrate surfaces. Upon cyclic oxidation in air at 700 C, the coated steel exhibits a negligible 0.085 mg/cm{sup 2} weight gain for 1900 one-hour cycles. Virtually no attack was observed on coated steels tested at ABB in simulated boiler atmospheres at 500 C for 500 hours. But coatings with a surface composition of only 8 wt% Al and 6 wt% Cr suffered some sulfidation attack in simulated boiler atmospheres at temperatures higher than 500 C for 1000 hours. Two developmental Cr-Zr based Laves phase alloys (CN129-2 and CN117(Z)) were silicide/germanide coated. The cross-sections of the Ge-doped silicide coatings closely mimicked the microstructure of the substrate alloys. Cyclic oxidation in air at 1100 C showed that the Ge-doped silicide coating greatly improved the oxidation resistance of the Cr-Zr based alloys.

  17. Influence of Pre-Nitrocarburizing on Chromizing and Vanadizing%预先氮碳共渗对渗铬和渗钒的影响

    Institute of Scientific and Technical Information of China (English)

    倪宏昕; 单丽云; 王超; 倪振尧




    Directory of Open Access Journals (Sweden)

    Yakovleva S. P.


    Full Text Available The nature and causes of operational failure of the all-metal hydraulic cylinder rod of a bulldozer were studied. It is shown that the main mechanism of failure was evolving in time metal fatigue, initiated by defects of the heat treatment for chromizing

  19. An introduction to surface alloying of metals

    CERN Document Server

    Hosmani, Santosh S; Goyal, Rajendra Kumar


    An Introduction to Surface Alloying of Metals aims to serve as a primer to the basic aspects of surface alloying of metals. The book serves to elucidate fundamentals of surface modification and their engineering applications. The book starts with basics of surface alloying and goes on to cover key surface alloying methods, such as carburizing, nitriding, chromizing, duplex treatment, and the characterization of surface layers. The book will prove useful to students at both the undergraduate and graduate levels, as also to researchers and practitioners looking for a quick introduction to surface alloying.

  20. Corrosion Behaviors of PI 10 Steel and Chromium Coating in CO2-saturated Simulated Oilfield Brine

    Institute of Scientific and Technical Information of China (English)

    LIN Naiming; XIE Faqin; ZHOU Jun; WU Xiangqing; TIAN Wei


    The protective chromium coating was prepared on P110 steel by employing pack cementation. The corrosion behaviors of P110 steel and the obtained coating in CO2-saturated simulated oilfield brine were studied by static complete immersion tests and electrochemical measurements.The corrosion attacks of the samples were determined by mass loss, corroded surface morphologies,corrosion products, and results of electrochemical measurements. The experimental results showed that the coating was uniform, continuous and compact. The chromium coating was slightly corroded,and the mass loss and corrosion rate of the coating were far lower than those of P110 steel. Chromium coating has higher self-corroding potential and lower corrosion current density than P110 steel in accordance with the electrochemical tests results. Taken as a whole, chromizing treatment has significantly improved the corrosion resistance of P110 steel.

  1. Development of anti-corrosion coating on low activation materials against fluoridation and oxidation in Flibe blanket environment

    Energy Technology Data Exchange (ETDEWEB)

    Nagasaka, Takuya, E-mail: [National Institute for Fusion Science, Oroshi 322-6, Toki, Gifu 509-5292 (Japan); Kondo, Masatoshi; Muroga, Takeo; Sagara, Akio; Motojima, Osamu [National Institute for Fusion Science, Oroshi 322-6, Toki, Gifu 509-5292 (Japan); Tsutsumi, Tatsuya; Oishi, Tatsuya [Shinto Industrial Co., Ltd., Kururi 376-10, Tokitsu, Nagasaki 851-2107 (Japan)


    W coating by vacuum plasma spray process and Cr coating by chromizing process were performed on fusion low activation materials, JLF-1 ferritic steel and NIFS-HEAT-2 vanadium alloy. The present study discusses feasibility of the coatings as anti-corrosion coating against fluoridation in Flibe for fusion low activation materials. Coatings were characterized by microstructural analysis and examination on chemical stability by corrosion tests. The corrosion tests were conducted with H{sub 2}O-47% HF solution at RT and He-1% HF-0.06 H{sub 2}O gas mixture at 823 K to simulate fluoridation and oxidation in Flibe. The coatings presented suppression of fluoride formation compared with JLF-1 or NIFS-HEAT-2, however weight loss due to WF{sub 6} formation was induced, and much Cr{sub 2}O{sub 3} was formed.

  2. Formation of Chromium Coating and Comparative Examination on Corrosion Resistance with 13Cr Steel in CO2-SATURATED Simulated Oilfield Brine (United States)

    Zou, Jiaojuan; Xie, Faqin; Lin, Naiming; Yao, Xiaofei; Tian, Wei; Tang, Bin


    In order to enhance the surface properties of P110 oil casing tube steel and increase its usage during operation, chromium coating was fabricated by pack cementation. Scanning electron microscope, energy dispersive spectrometry and X-ray diffraction were used to investigate the surface morphology, cross-sectional microstructure, element distribution and phase constitutions of the coating. Comparative examinations on corrosion resistance between chromium coating and 13Cr stainless steel in CO2-saturated simulated oilfield brine were carried out via electrochemical measurements. The results showed that the obtained coating was uniform and compact, mainly consisted of CrxCy and doped with minor Cr2N. Chromizing treatment made it possible to create on the working surface of P110 steel with enhanced corrosion resistance, and the chromium coating indicated lower pitting corrosion sensitivity than that of 13Cr stainless steel.

  3. Plasma surface alloying of titanium alloy for enhancing burn-resistant property

    Institute of Scientific and Technical Information of China (English)

    ZHANG Ping-ze; XU Zhong; ZHANG Gao-hui; HE Zhi-yong; YAO Zheng-jun


    Conventional titanium alloy may be ignited and burnt under high temperature, high pressure and high gas flow velocity condition. In order to avoid this problem, burn-resistant alloying layers were made on the surface of Ti-6Al-4V and Ti-6.5Al-0.3Mo-1.5Zr-0.25Si titanium alloys by using double glow plasma surface alloying technology (DG Technology). Two typical burn-resistant layers Ti-Cr and Ti-Mo were made by DG plasma chromizing and DG plasma molybdenizing, respectively. Burn-resistant properties were tested by layer ignition method using 2 kW laser machine. Ignition experiments result reveals that the ignition temperature of alloyed layer with Mo and Cr concentration above 10% is about 200℃ higher than ignition temperature of Ti-6Al-4V substrate.

  4. Development of dispersion-strengthened Ni-Cr-ThOz alloys for the space shuttle thermal protection system (United States)

    Blankenship, C. P.; Saunders, N. T.


    Manufacturing processes were developed for TD-NiCr providing small sheet (45 x 90 cm), and larger sheet (60 x 150 cm) and foil. The alternate alloy, DS-NiCr, was produced by pack-chromizing Ni-ThO2 sheet. Formability criteria are being established for basic sheet forming processes, which are brake forming, corrugation forming, joggling, dimpling, and beading. Resistance spot welding (fusion and solid state), resistance seam welding, solid state diffusion welding, and brazing are included in the joining programs. Major emphasis is centered on an Al-modified Ni-Cr-ThO2 alloy development. These alloys, containing 3 to 5% Al, form the protective Al2O3 scale. This enhances oxidation resistance under reentry conditions. Both TD-NiCrAl and DS-NiCrAl alloys are included. A tentative composition of Ni-16Cr-3.5Al-2ThO2 was selected based on oxidation resistance and fabricability.

  5. Formation of the Thermoelectric Candidate Chromium Silicide by Use of a Pack-Cementation Process (United States)

    Stathokostopoulos, D.; Chaliampalias, D.; Tarani, E.; Theodorakakos, A.; Giannoulatou, V.; Polymeris, G. S.; Pavlidou, E.; Chrissafis, K.; Hatzikraniotis, E.; Paraskevopoulos, K. M.; Vourlias, G.


    Transition-metal silicides are reported to be good candidates for thermoelectric applications because of their thermal and structural stability, high electrical conductivity, and generation of thermoelectric power at elevated temperatures. Chromium disilicide (CrSi2) is a narrow-gap semiconductor and a potential p-type thermoelectric material up to 973 K with a band gap of 0.30 eV. In this work, CrSi2 was formed from Si wafers by use of a two-step, pack-cementation, chemical diffusion method. Several deposition conditions were used to investigate the effect of temperature and donor concentration on the structure of the final products. Scanning electron microscopy and x-ray diffraction analysis were performed for phase identification, and thermal stability was evaluated by means of thermogravimetric measurements. The results showed that after the first step, chromizing, the structure of the products was a mixture of several Cr-Si phases, depending on the donor (Cr) concentration during the deposition process. After the second step, siliconizing, the pure CrSi2 phase was formed as a result of Si enrichment of the initial Cr-Si phases. It was also revealed that this compound has thermoelectric properties similar to those reported elsewhere. Moreover, it was found to have exceptional chemical stability even at temperatures up to 1273 K.

  6. Development of fracture mechanics data for two hydrazine APU turbine wheel materials (United States)

    Curbishley, G.


    The effects of high temperature, high pressure ammonia were measured on the fracture mechanics and fatigue properties of Astroloy and Rene' 41 turbine wheel materials. Also, the influence of protective coatings on these properties was investigated. Specimens of forged bar stock were subjected to LCF and HCF tests at 950 K (1250 F) and 3.4 MN/sq m (500 psig) pressure, in ammonia containing about 1.5 percent H2O. Aluminized samples (Chromizing Company's Al-870) and gold plated test bars were compared with uncoated specimens. Comparison tests were also run in air at 950 K (1250 F), but at ambient pressures. K sub IE and K sub TH were determined on surface flawed specimens in both the air and ammonia in both uncoated and gold plated conditions. Gold plated specimens exhibited better properties than uncoated samples, and aluminized test bars generally had lower properties. The fatigue properties of specimens tested in ammonia were higher than those tested in air, yet the K sub TH values of ammonia tested samples were lower than those tested in air. However, insufficient specimens were tested to develop significant design data.

  7. Microstructure and formation mechanism of twins of laths of austenite with high nitrogen

    Institute of Scientific and Technical Information of China (English)


    The microstructure of composite diffusion layer of the nitrided and chromized 0.2% carbon steel is investigated using TEM and EDS. It is found that laths of austenite with high nitrogen (λN) precipitate from α-ferrite matrix in the deeper zone of the diffusion layer. These λN laths are all twins, with their {111} twinning planes parallel to the lath axis, thus forming a characteristic "back-to-back" morphology. There are two types of λN lath. The first is a genuinely {111} twin, and λN and α keep the accurate K-S relationship, and each λN and α form a sharp and smooth λN/α interface of {335}λN//{341}a, namely habit plane {335}fcc. The second is a pseudo-twin, with micro-twins {111} or faults formed within the two twin components. Localized lattice deformation (relaxation) seems to have occurred at the interfaces of the second type of λN due to the formation of micro-twins or faults within the twin components. These micro-twins or faults make the orientation relationship (OR) between each of the λN and the (-matrix deviate from the accurate K-S OR, and the OR between two λN twin components deviate from the genuine {111} twin relationship. In addition, the λN/α interface of the second type of λN is not as sharp or smooth as that of the first one.

  8. Final Report, Materials for Industrial Heat Recovery Systems, Tasks 3 and 4 Materials for Heat Recovery in Recovery Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Keiser, James R.; Kish, Joseph R.; Singh, Preet M.; Sarma, Gorti B.; Yuan, Jerry; Gorog, J. Peter; Frederick, Laurie A.; Jette, Francois R.; Meisner, Roberta A.; Singbeil, Douglas L.


    tubes. Also, these fluctuating air flow patterns can result in deposition of black liquor on the wall tubes, and during periods when deposition is high, there is a noticeable increase in the concentrations of sulfur-bearing gases like hydrogen sulfide and methyl mercaptan. Laboratory studies have shown that chromized and aluminized surface treatments on carbon steel improve the resistance to sulfidation attack. Studies of superheater corrosion and cracking have included laboratory analyses of cracked tubes, laboratory corrosion studies designed to simulate the superheater environment and field tests to study the movement of superheater tubes and to expose a corrosion probe to assess the corrosion behavior of alternate superheater alloys, particularly alloys that would be used for superheaters operating at higher temperatures and higher pressures than most current boilers. In the laboratory corrosion studies, samples of six alternate materials were immersed in an aggressive, low melting point salt mixture and exposed for times up to 336 h, at temperatures of 510, 530 or 560°C in an inert or reactive cover gas. Using weight change and results of metallographic examination, the samples were graded on their resistance to the various environments. For the superheater corrosion probe studies, samples of the same six materials were exposed on an air-cooled corrosion probe exposed in the superheater section of a recovery boiler for 1000 h. Post exposure examination showed cracking and/or subsurface attack in the samples exposed at the higher temperatures with the attack being more severe for samples 13 exposed above the first melting temperature of the deposits that collected on the superheater tubes. From these superheater studies, a ranking was developed for the six materials tested. The task addressing cracking and corrosion of primary air port tubes that was part of this project produced results that have been extensively implemented in recovery boilers in North America