Precipitation and impact toughness of Nb–V stabilised 18Cr–2Mo ferritic stainless steel during isothermal aging

International Nuclear Information System (INIS)

Han, Jian; Li, Huijun; Barbaro, Frank; Jiang, Laizhu; Zhu, Zhixiong; Xu, Haigang; Ma, Li

2014-01-01

The effect of isothermal aging on precipitation behaviour and Charpy impact toughness of Nb–V stabilised 18Cr–2Mo ferritic stainless steel was investigated by means of Thermo-Calc prediction, scanning electron microscopy, transmission electron microscopy, X-ray diffraction and Charpy impact toughness testing. The results show that, niobium, vanadium carbides and nitrides, Fe 2 Nb (Laves phase) and Cr 23 C 6 formed after 2 h aging at 800 °C, and the equilibrium solvus temperature of Fe 2 Nb phase increases to above 750 °C, higher than the calculated temperature (730 °C) using Thermo-Calc. After isothermal aging at 750–950 °C, 2 h aging resulted in a decrease in toughness due to the formation of precipitation, especially (Nb,V)(C,N) and Fe 2 Nb. When isothermally aged at 800 °C for up to 24 h, the coarsening rate of Fe 2 Nb particle is much higher than that of (Nb,V)(C,N), and the impact toughness of the steel is dependent on quantity and sizes of (Nb,V)(C,N) and Fe 2 Nb particles

Precipitation and impact toughness of Nb–V stabilised 18Cr–2Mo ferritic stainless steel during isothermal aging

Energy Technology Data Exchange (ETDEWEB)

Han, Jian, E-mail: jh595@uowmail.edu.au [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, Wollongong, NSW 2522 (Australia); Li, Huijun [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, Wollongong, NSW 2522 (Australia); Barbaro, Frank [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, Wollongong, NSW 2522 (Australia); CBMM Technology Suisse, 14, Rue du Rhone, Geneve 1204 (Switzerland); Jiang, Laizhu [Baoshan Iron and Steel Co., Ltd., Shanghai 200431 (China); Zhu, Zhixiong [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, Wollongong, NSW 2522 (Australia); Xu, Haigang; Ma, Li [Baoshan Iron and Steel Co., Ltd., Shanghai 200431 (China)

2014-08-26

The effect of isothermal aging on precipitation behaviour and Charpy impact toughness of Nb–V stabilised 18Cr–2Mo ferritic stainless steel was investigated by means of Thermo-Calc prediction, scanning electron microscopy, transmission electron microscopy, X-ray diffraction and Charpy impact toughness testing. The results show that, niobium, vanadium carbides and nitrides, Fe{sub 2}Nb (Laves phase) and Cr{sub 23}C{sub 6} formed after 2 h aging at 800 °C, and the equilibrium solvus temperature of Fe{sub 2}Nb phase increases to above 750 °C, higher than the calculated temperature (730 °C) using Thermo-Calc. After isothermal aging at 750–950 °C, 2 h aging resulted in a decrease in toughness due to the formation of precipitation, especially (Nb,V)(C,N) and Fe{sub 2}Nb. When isothermally aged at 800 °C for up to 24 h, the coarsening rate of Fe{sub 2}Nb particle is much higher than that of (Nb,V)(C,N), and the impact toughness of the steel is dependent on quantity and sizes of (Nb,V)(C,N) and Fe{sub 2}Nb particles.

Application of tan h curve fitting to toughness data

International Nuclear Information System (INIS)

Sakai, Yuzuru; Ogura, Nobukazu

1985-01-01

Curve-fitting regression procedures for toughness data have been examined. The objectives of fitting curve in the context of the study of nuclear pressure vessel steels are (1) convenient summarization of test data to permit comparison of materials and testing methods; (2) development of statistical base concerning the data; (3) the surveying of the relationships between charpy data and fracture toughness data; (4) estimation of fracture toughness level from charpy absorbed energy data. The computational procedures using the tanh function have been applied to the toughness data (charpy absorbed energy, static fracture toughness, dynamic fracture toughness, crack arrest toughness) of A533B cl.1 and A508 cl.3 steels. The results of the analysis shows the statistical features of the material toughness and gives the method for estimating fracture toughness level from charpy absorbed energy data. (author)

Effect of Grain Boundary Character Distribution on the Impact Toughness of 410NiMo Weld Metal

DEFF Research Database (Denmark)

Divya, M.; Das, Chitta Ranjan; Chowdhury, Sandip Ghosh

2016-01-01

Grain boundary character distributions in 410NiMo weld metal were studied in the as-welded, first-stage, and second-stage postweld heat treatment (PWHT) conditions, and these were correlated with the Charpy-V impact toughness values of the material. The high impact toughness values in the weld...... metal in the as-welded and first-stage PWHT conditions compared to that in the second-stage condition are attributed to the higher fraction of low-energy I pound boundaries. A higher volume fraction of retained austenite and coarser martensite after second-stage PWHT accompanied by the formation...... in the impact toughness. In addition to this, grain refinement during 4-hour PWHT in the second stage also increased the toughness of the weld metal....

Use of forces from instrumented Charpy V-notch testing to determine crack-arrest toughness

International Nuclear Information System (INIS)

Iskander, S.K.; Nanstad, R.K.; Sokolov, M.A.; McCabe, D.E.; Hutton, J.T.

1996-06-01

The objective of this investigation is an estimation of the crack-arrest toughness, particularly of irradiated materials, from voltage versus time output of an instrumented setup during a test on a Charpy V-notch (CVN) specimen. This voltage versus time trace (which can be converted to force versus displacement) displays events during fracture of the specimen. Various stages of the fracture process can be identified on the trace, including an arrest point indicating arrest of brittle fracture. The force at arrest, F a , versus test temperature, T, relationship is examined to explore possible relationships to other experimental measures of crack-arrest toughness such as the drop-weight nil-ductility temperature (NDT), or crack-arrest toughness, K a . For a wide range of weld and plate materials, the temperature at which F a = 2.45 kN correlates with NDT with a standard deviation, sigma, of about 11 K. Excluding the so-called low upper-shelf energy (USE) welds from the analysis resulted in F a = 4.12 kN and σ = 6.6 K. The estimates of the correlation of the temperature for F a = 7.4 kN with the temperature at 100-MPa√m level for a mean American Society of Mechanical Engineers (ASME) type K Ia curve through crack-arrest toughness values show that prediction of conservative values of K a are possible

Characterization by notched and precracked Charpy tests of the in-service degradation of RPV steel fracture toughness

Energy Technology Data Exchange (ETDEWEB)

Fabry, A.

1997-01-01

The current engineering and regulatory practice to estimate fracture toughness safety margins for nuclear reactor pressure vessels (RPVs) relies heavily on the CVN impact test. Techniques to estimate in-service toughness degradation directly using a variety of precracked specimens are under development worldwide. Emphasis is on their miniaturization. In the nuclear context, it is essential to address many issues such as representativity of the surveillance programs with respect to the vessel in terms of materials and environment, transferability of test results to the structure (constraint and size effects), lower bound toughness certification, creadibility relative to trends of exising databases. An enhanced RPV surveillance strategy in under development in Belgium. It combines state-of-the-art micromechanical and damage modelling to the evaluation of CVN load-deflection signals, tensile stress-strain curves and slow-bend tests of reconstituted precracked Charpy specimens. A probabilistic micromechanical model has been established for static and dynamic transgranular cleavage initiation fracture toughness in the ductile-brittle transition temperature range. This model allows to project toughness bounds for any steel embrittlement condition from the corresponding CVN and static tensile properties, using a single scaling factor defined by imposing agreement with toughness tests in a single condition. The outstanding finding incorporated by this toughness transfer model is that the microcleavage fracture stress is affected by temperature in the ductile-brittle transition and that this influence is strongly correlated to the flow stress: this explains the shape of the K{sub Ic}n K{sub Id} temperature curves as well as the actual magnitude of the strain rate and irradiation effects. Furthermore, CVN crack arrest loads and fracture appearance are also taken advantage of in order to estimate K{sub Ia} degradation. Finally, the CVN-tensile load-temperature diagram

Estimation of fracture toughness of cast stainless steels during thermal aging in LWR systems

International Nuclear Information System (INIS)

Chopra, O.K.

1991-06-01

A procedure and correlations are presented for predicting the change in fracture toughness of cast stainless steel components due to thermal aging during service in light water rectors (LWRs) at 280--330 degrees C (535--625 degrees F). The fracture toughness J-R curve and Charpy-impact energy of aged cast stainless steels are estimated from known mineral in formation. Fracture toughness of a specific cast stainless steel is estimated from the extent and kinetics of thermal embrittlement. The extent of thermal embrittlement is characterized by the room-temperature ''normalized'' Charpy-impact energy. A correlation for the extent of embrittlement at ''saturation,'' i.e., the minimum impact energy that would be achieved for the material after long-term aging, is given in terms of a material parameter, Φ, which is determined from the chemical composition. The fracture toughness J-R curve for the material is then obtained from correlations between room-temperature Charpy-impact energy and fracture toughness parameters. Fracture toughness as a function of time and temperature of reactor service is estimated from the kinetics of thermal embrittlement, which is determined from chemical composition. A common ''lower-bound'' J-R curve for cast stainless steels with unknown chemical composition is also defined for a given material specification, ferrite content, and temperature. Examples for estimating impact strength and fracture toughness of cast stainless steel components during reactor service are describes. 24 refs., 39 figs., 2 tabs

Estimation of fracture toughness of cast stainless steels during thermal aging in LWR systems

Energy Technology Data Exchange (ETDEWEB)

Chopra, O.K. (Argonne National Lab., IL (USA))

1991-06-01

A procedure and correlations are presented for predicting the change in fracture toughness of cast stainless steel components due to thermal aging during service in light water rectors (LWRs) at 280--330{degrees}C (535--625{degrees}F). The fracture toughness J-R curve and Charpy-impact energy of aged cast stainless steels are estimated from known mineral in formation. Fracture toughness of a specific cast stainless steel is estimated from the extent and kinetics of thermal embrittlement. The extent of thermal embrittlement is characterized by the room-temperature normalized'' Charpy-impact energy. A correlation for the extent of embrittlement at saturation,'' i.e., the minimum impact energy that would be achieved for the material after long-term aging, is given in terms of a material parameter, {Phi}, which is determined from the chemical composition. The fracture toughness J-R curve for the material is then obtained from correlations between room-temperature Charpy-impact energy and fracture toughness parameters. Fracture toughness as a function of time and temperature of reactor service is estimated from the kinetics of thermal embrittlement, which is determined from chemical composition. A common lower-bound'' J-R curve for cast stainless steels with unknown chemical composition is also defined for a given material specification, ferrite content, and temperature. Examples for estimating impact strength and fracture toughness of cast stainless steel components during reactor service are describes. 24 refs., 39 figs., 2 tabs.

Use of precracked Charpy and smaller specimens to establish the master curve

International Nuclear Information System (INIS)

Sokolov, M.A.; McCabe, D.E.; Nanstad, R.K.; Davidov, Y.A.

1997-01-01

The current provisions used in the U.S. Code of Federal Regulations for the determination of the fracture toughness of reactor pressure vessel steels employs an assumption that there is a direct correlation between K Ic lower-bound toughness and the Charpy V-notch transition curve. Such correlations are subject to scatter from both approaches which weakens the reliability of fracture mechanics-based analyses. In this study, precracked Charpy and smaller size specimens are used in three-point static bend testing to develop fracture mechanics based K k values. The testing is performed under carefully controlled conditions such that the values can be used to predict the fracture toughness performance of large specimens. The concept of a universal transition curve (master curve) is applied. Data scatter that is characteristic of commercial grade steels and their weldments is handled by Weibull statistical modeling. The master curve is developed to describe the median K Jc fracture toughness for 1T size compact specimens. Size effects are modeled using weakest-link theory and are studied for different specimen geometries. It is shown that precracked Charpy specimens when tested within their confined validity limits follow the weakest-link size-adjustment trend and predict the fracture toughness of larger specimens. Specimens of smaller than Charpy sizes (5 mm thick) exhibit some disparities in results relative to weakest-link size adjustment prediction suggesting that application of such adjustment to very small specimens may have some limitations

Single specimen fracture toughness determination procedure using instrumented impact test

International Nuclear Information System (INIS)

Rintamaa, R.

1993-04-01

In the study a new single specimen test method and testing facility for evaluating dynamic fracture toughness has been developed. The method is based on the application of a new pendulum type instrumented impact tester equipped with and optical crack mouth opening displacement (COD) extensometer. The fracture toughness measurement technique uses the Double Displacement Ratio (DDR) method, which is based on the assumption that the specimen is deformed as two rigid arms that rotate around an apparent centre of rotation. This apparent moves as the crack grows, and the ratio of COD versus specimen displacement changes. As a consequence the onset ductile crack initiation can be detected on the load-displacement curve. Thus, an energy-based fracture toughness can be calculated. In addition the testing apparatus can use specimens with the Double ligament size as compared with the standard Charpy specimen which makes the impact testing more appropriate from the fracture mechanics point of view. The novel features of the testing facility and the feasibility of the new DDR method has been verified by performing an extensive experimental and analytical study. (99 refs., 91 figs., 27 tabs.)

Investigation of the effects on Charpy impact characteristics by shape of pendulum striking edge

International Nuclear Information System (INIS)

Kawai, Toshihiko; Etoh, Mikio; Hanawa, Namio; Shibaike, Masayuki; Inoue, Kazuo.

1983-01-01

Charpy impact test is used versatilely and practically as the method of evaluating the toughness of metals. In Japan, usually the JIS type testing machines are used, but recently, the test with ASTM type testing machines has been often demanded for steel materials for export or for nuclear use. Accordingly, the testing machines of both types must be installed, the testing works become troublesome, and the costs of initial investment, maintenance, management and so on increase. When the standards in various countries were investigated, the stipulation on the various particulars of the testing machines was almost similar except the shape of striking edges, which are 8mm radius in ASTM and 2mm radius in other standards. Recently it was clarified that there was some difference between the impact values of high toughness steel using JIS and ASTM machines. In order to clarify the cause of this difference and to unify the shape of edges, the investigation was carried out by the working group. The investigation of the effect of the difference of edge shapes on impact values, the analysis of fracture phenomena in impact test and the consideration on the results are reported. ASTM type testing machines should not be used for mild steel when absorbed energy exceeds 10kgf-m. (Kako, I.)

Microstructure, Composition, and Impact Toughness Across the Fusion Line of High-Strength Bainitic Steel Weldments

Science.gov (United States)

Lan, Liangyun; Kong, Xiangwei; Chang, Zhiyuan; Qiu, Chunlin; Zhao, Dewen

2017-09-01

This paper analyzed the evolution of microstructure, composition, and impact toughness across the fusion line of high-strength bainitic steel weldments with different heat inputs. The main purpose was to develop a convenient method to evaluate the HAZ toughness quickly. The compositions of HAZ were insensitive to higher contents of alloy elements ( e.g., Ni, Mo) in the weld metal because their diffusion distance is very short into the HAZ. The weld metal contained predominantly acicular ferrite at any a heat input, whereas the main microstructures in the HAZ changed from lath martensite/bainite to upper bainite with the increasing heat input. The evolution of HAZ toughness in relation to microstructural changes can be revealed clearly combined with the impact load curve and fracture morphology, although the results of impact tests do not show an obvious change with heat input because the position of Charpy V notch contains the weld metal, HAZ as well as a part of base metal. As a result, based on the bead-on-plate welding tests, the welding parameter affecting the HAZ toughness can be evaluated rapidly.

Use of the strength ratio for pre-cracked Charpy specimens for the measuring, of the dynamic toughness of steels

International Nuclear Information System (INIS)

Pereira, L.C.; Darwish, F.A.I.

1981-01-01

The specimen strength ratio (R sub(sb)) determined for precraked Charpy specimens fractured in dynamic bending was correlated with plane strain fracture toughness (K sub(Id)) obtained through valid measurements of the J-integral at the moment of fracture initiation in various microstructures of the AISI 4140 steel. The results indicate a linear relationship between K sub(Id) and R sub(sb) for the microstructures considered in this work. The range of validity of this linear correlation is presented and discussed in terms of the ASTM E399 specimen size criterion. (Author) [pt

Fracture toughness evaluation of steels through master curve approach using Charpy impact specimens

International Nuclear Information System (INIS)

Chatterjee, S.; Sriharsha, H.K.; Shah, Priti Kotak

2007-01-01

The master curve approach can be used for the evaluation of fracture toughness of all steels which exhibit a transition between brittle to ductile mode of fracture with increasing temperature, and to monitor the extent of embrittlement caused by metallurgical damage mechanisms. This paper details the procedure followed to evaluate the fracture toughness of a typical ferritic steel used as material for pressure vessels. The potential of master curve approach to overcome the inherent limitations of the estimation of fracture toughness using ASME Code reference toughness is also illustrated. (author)

Master curve based correlation between static initiation toughness KIC and crack arrest toughness KIa

International Nuclear Information System (INIS)

Wallin, K.; Rintamaa, R.

1999-01-01

Historically the ASME reference curve concept assumes a constant relation between static fracture toughness initiation toughness and crack arrest toughness. In reality, this is not the case. Experimental results show that the difference between K IC and K Ia is material specific. For some materials there is a big difference while for others they nearly coincide. So far, however, no systematic study regarding a possible correlation between the two parameters has been performed. The recent Master curve method, developed for brittle fracture initiation estimation, has enabled a consistent analysis of fracture initiation toughness data. The Master curve method has been modified to be able to describe also crack arrest toughness. Here, this modified 'crack arrest master curve' is further validated and used to develop a simple, but yet (for safety assessment purpose) adequately accurate correlation between the two fracture toughness parameters. The correlation enables the estimation of crack arrest toughness from small Charpy-sized static fracture toughness tests. The correlation is valid for low Nickel steels ≤ (1.2% Ni). If a more accurate description of the crack arrest toughness is required, it can either be measured experimentally or estimated from instrumented Charpy-V crack arrest load information. (orig.)

Change of Charpy impact fracture behavior of precracked ferritic specimens due to thermal aging in sodium

International Nuclear Information System (INIS)

Hu, W.L.

1985-12-01

A series of tests were conducted to evaluate the effect of sodium on the impact fracture behavior of precracked Charpy specimens made of HT-9 weldment. One set of samples was precracked prior to sodium aging and the other set was precracked after aging in sodium. Both set of specimens exhibited the same DBTT. Samples precracked prior to sodium exposure, however, showed a 40% reduction in the upper shelf energy (USE) as compared to the set precracked after aging. The results suggest that the fracture toughness of the material may be reduced if an existing crack was soaked in sodium at elevated temperature for a period of time

Effect of weld metal toughness on fracture behavior under ultra-low cycle fatigue loading (earthquake)

Energy Technology Data Exchange (ETDEWEB)

Kermajani, M. [School of Materials Engineering, College of Engineering, Tarbiat Modares University, Tehran (Iran, Islamic Republic of); Ghaini, F. Malek, E-mail: Fmalek@modares.ac.ir [School of Materials Engineering, College of Engineering, Tarbiat Modares University, Tehran (Iran, Islamic Republic of); Miresmaeili, R. [School of Materials Engineering, College of Engineering, Tarbiat Modares University, Tehran (Iran, Islamic Republic of); Aghakouchak, A.A. [School of Civil Engineering, College of Engineering, Tarbiat Modares University, Tehran (Iran, Islamic Republic of); Shadmand, M. [Department of Research and Development, MAPNA Electric and Control (MECO) Company, Karaj (Iran, Islamic Republic of)

2016-06-21

Results from 12 ultra-low cycle fatigue tests performed on the weld metals of both toughness and non-toughness rated grades are presented. Fracture resistance under these loadings seemed to be dependent on materials' toughness, displacement amplitude, and stress state triaxiality, while the toughness effect was more highlighted at high stress levels and concentrations. To study the effect of microstructures on these failures, supporting ancillary tests including all-weld tension coupons, Charpy V-notched impact tests, and optical and scanning electron microscope analyses were performed. The favored microstructures appeared to be those which absorbed energy by plastic deformation and, hence, hindered void formation and/or could avoid crack propagation by deflection. Considering the response of the tested materials to cyclic loadings and the requirements of the materials specified in AISC341 Provisions could question the adequacy of these requirements for weld metals. However, the role of microstructural features like inclusions would be the same in both the Charpy impact tests and ultra-low cycle loadings.

Computer simulation of the Charpy V-notch toughness test

International Nuclear Information System (INIS)

Norris, D.M. Jr.

1977-01-01

The dynamic Charpy V-notch test was simulated on a computer. The calculational models (for A-533 Grade B class 1 steel) used both a rounded and a flat-tipped striker. The notch stress/strain state was found to be independent of the three-point loading type and was most strongly correlated with notch-opening displacement. The dynamic stress/strain state at the time of fracture initiation was obtained by comparing the calculated deformed shape with that obtained in interrupted Charpy V-notch tests where cracking had started. The calculation was also compared with stress/strain states calculated in other geometries at failure. The distribution and partition of specimen energy was calculated and adiabatic heating and strain rate are discussed

Grain size and temperature influence on the toughness of a CuAlBe shape memory alloy

International Nuclear Information System (INIS)

Albuquerque, Victor Hugo C. de; Melo, Tadeu Antonio de A; Gomes, Rodinei M.; Lima, Severino Jackson G. de; Tavares, Joao Manuel R.S.

2010-01-01

Research highlights: → This work evaluated the capacity of a CuAlBe alloy to absorb energy until rupture. → The V-notch Charpy test was adopted at -150, -100, -50, 0, 50, 100 and 150 deg. C. → Charpy tests were complemented by DSC, DSC with optical microscope and by SEM. → First work to analyze the toughness of a CuAlBe alloy based on the Charpy test. → The results are of relevant value to enhance the understanding of the CuAlBe alloy. - Abstract: This work is a study of the influence of grain size and temperature on the toughness of CuAlBe shape memory alloys with (CuAlBeNbNi) and without NbNi (CuAlBe) grain refiner elements. The toughness analysis was based on the V-notch Charpy impact test under temperatures of -150, -100, -50, 0, 50, 100 and 150 deg. C. A statistical analysis of the results led to the conclusion that the toughness of both alloys was influenced by temperature and grain size. The CuAlBeNbNi alloy absorbed higher impact energy than the CuAlBe alloy showing that the refining elements improved the toughness of the alloy. To confirm and complement these findings, the fracture surfaces were evaluated by stereomicroscopy. Smooth homogeneous surfaces and rough heterogonous surfaces were detected for the CuAlBeNbNi and CuAlBe alloys, respectively. Predominately brittle zones were confirmed by scanning electron microscopy in both alloys. Furthermore, to determine the phase transformation temperatures and the associated microstructures, the alloys were assessed by conventional differential scanning calorimetry (DSC) and DSC with optical microscopy.

Grain size and temperature influence on the toughness of a CuAlBe shape memory alloy

Energy Technology Data Exchange (ETDEWEB)

Albuquerque, Victor Hugo C. de, E-mail: victor.albuquerque@fe.up.pt [Universidade Federal da Paraiba (UFPB), Departamento de Engenharia Mecanica (DEM), Laboratorio de Solidificacao Rapida LSR, Cidade Universitaria, S/N 58059-900 Joao Pessoa, PB (Brazil); Melo, Tadeu Antonio de A, E-mail: tadeu@lsr.ct.ufpb.br [Universidade Federal da Paraiba (UFPB), Departamento de Engenharia Mecanica (DEM), Laboratorio de Solidificacao Rapida LSR, Cidade Universitaria, S/N 58059-900 Joao Pessoa, PB (Brazil); Gomes, Rodinei M., E-mail: gomes@lsr.ct.ufpb.br [Universidade Federal da Paraiba (UFPB), Departamento de Engenharia Mecanica (DEM), Laboratorio de Solidificacao Rapida LSR, Cidade Universitaria, S/N 58059-900 Joao Pessoa, PB (Brazil); Lima, Severino Jackson G. de, E-mail: jackson@lsr.ct.ufpb.br [Universidade Federal da Paraiba (UFPB), Departamento de Engenharia Mecanica (DEM), Laboratorio de Solidificacao Rapida LSR, Cidade Universitaria, S/N 58059-900 Joao Pessoa, PB (Brazil); Tavares, Joao Manuel R.S., E-mail: tavares@fe.up.pt [Faculdade de Engenharia da Universidade do Porto (FEUP), Departamento de Engenharia Mecanica (DEMec)/Instituto de Engenharia Mecanica e Gestao Industrial INEGI, Rua Dr. Roberto Frias, S/N 4200-465 Porto (Portugal)

2010-11-25

Research highlights: {yields} This work evaluated the capacity of a CuAlBe alloy to absorb energy until rupture. {yields} The V-notch Charpy test was adopted at -150, -100, -50, 0, 50, 100 and 150 deg. C. {yields} Charpy tests were complemented by DSC, DSC with optical microscope and by SEM. {yields} First work to analyze the toughness of a CuAlBe alloy based on the Charpy test. {yields} The results are of relevant value to enhance the understanding of the CuAlBe alloy. - Abstract: This work is a study of the influence of grain size and temperature on the toughness of CuAlBe shape memory alloys with (CuAlBeNbNi) and without NbNi (CuAlBe) grain refiner elements. The toughness analysis was based on the V-notch Charpy impact test under temperatures of -150, -100, -50, 0, 50, 100 and 150 deg. C. A statistical analysis of the results led to the conclusion that the toughness of both alloys was influenced by temperature and grain size. The CuAlBeNbNi alloy absorbed higher impact energy than the CuAlBe alloy showing that the refining elements improved the toughness of the alloy. To confirm and complement these findings, the fracture surfaces were evaluated by stereomicroscopy. Smooth homogeneous surfaces and rough heterogonous surfaces were detected for the CuAlBeNbNi and CuAlBe alloys, respectively. Predominately brittle zones were confirmed by scanning electron microscopy in both alloys. Furthermore, to determine the phase transformation temperatures and the associated microstructures, the alloys were assessed by conventional differential scanning calorimetry (DSC) and DSC with optical microscopy.

Numerical simulation of a Charpy test and correlation of fracture toughness with fracture energy. Vessel steel and duplex stainless steel of the primary loop

International Nuclear Information System (INIS)

Breban, P; Eripret, C.

1995-01-01

The analysis methods used to evaluate the harmlessness of defects in the components of the primary coolant circuit of pressurized water reactor are based on the knowledge of the failure properties of concerned materials. The toughness is used to be measured through tests performed on normalized samples. But in some cases, especially for the vessel steel submitted to irradiation effects or for cast components in duplex stainless steel sensitive to thermal ageing, these measurements are not available on the material aged in operation. Therefore, fracture resistance has been evaluated through Charpy tests. Toughness is thus obtained on the basis of an empirical correlation. To improve these predictions, a modeling of the Charpy test in the framework of the local approach to fracture has been performed, for both materials. For the vessel steel, a complete evaluation of toughness has been achieved on the basis of a bidimensional viscoplastic modeling under large strain assumptions and a post-treatment with a Weibull model (cleavage fracture). The main hypothesis (partition between plain stress and plain strain areas in the bidimensional modeling) was corrected after a three dimensional calculations with the finite element program Code-Aster. The fracture analysis put into evidence that damage considerations like cavity nucleation and growth have to be introduced in the model in order to improve the description of physical phenomena. Two ways of progress have been suggested and are in course of being investigated, one in the framework of local approach to failure, the other with the help of micro-macro relationship. With regard to the duplex steel, the description of a Charpy (U) test allowed to clearly discriminate between crack initiation and propagation phases. A modeling through an equivalent homogenous material with a damage law based on a modified Gurson potential enables to describe quantitatively both phases of fracture. It clearly appears that a reliable

46 CFR 154.605 - Toughness test.

Science.gov (United States)

2010-10-01

... 46 Shipping 5 2010-10-01 2010-10-01 false Toughness test. 154.605 Section 154.605 Shipping COAST....605 Toughness test. (a) Each toughness test under §§ 154.610 through 154.625 must meet Subpart 54.05 of this chapter. (b) If subsize test specimens are used for the Charpy V-notch toughness test, the...

Fractographic and microstructural aspects of fracture toughness testing in irradiated 304 stainless steel

International Nuclear Information System (INIS)

Cullen, W.H.; Hiser, A.L.; Hawthorne, J.R.; Abramczyk, G.A.; Caskey, G.R.

1987-01-01

Fracture toughness and Charpy impact test results on 304 stainless steel baseplate, weld and heat-affected zone (HAZ) tested at 25 0 C and 125 0 C are correlated with the microstructural and fractographic features observed in these materials. Specimens were collected from several sections of 12.7 mm (0.5 in.) wall thickness piping removed from a process system, and were characterized by different material chemistries and thermomechanical histories. As a result, mechanical properties vary over a considerable range from one pipe section to another. The presence of delta ferrite in some of the samples caused significant degradations in the toughness properties for certain crack orientations. Decreases in Charpy impact energies occur in the same material for different crack orientations. Materials irradiated showed 40% decreases in Charpy impact energy, but little change in fracture morphology. An increase in the test temperature resulted in an expected increase in Charpy energies for all materials. Fractographic features did not change appreciably with respect to the 100 0 C increase in test temperature. In unirradiated specimens, a test temperature increase caused lower J/sub Ic/ and J-R curve values with tearing modules values increased. The latter is due to the large decreases in tensile strength with increasing test temperature. The weld metals tend to have the highest tearing resistance, while the HAZ's tend to have the lowest. 30 figs., 3 tabs

Applicability of the fracture toughness master curve to irradiated reactor pressure vessel steels

International Nuclear Information System (INIS)

Sokolov, M.A.; McCabe, D.E.; Alexander, D.J.; Nanstad, R.K.

1997-01-01

The current methodology for determination of fracture toughness of irradiated reactor pressure vessel (RPV) steels is based on the upward temperature shift of the American Society of Mechanical Engineers (ASME) K Ic curve from either measurement of Charpy impact surveillance specimens or predictive calculations based on a database of Charpy impact tests from RPV surveillance programs. Currently, the provisions for determination of the upward temperature shift of the curve due to irradiation are based on the Charpy V-notch (CVN) 41-J shift, and the shape of the fracture toughness curve is assumed to not change as a consequence or irradiation. The ASME curve is a function of test temperature (T) normalized to a reference nit-ductility temperature, RT NDT , namely, T-RT NDT . That curve was constructed as the lower boundary to the available K Ic database and, therefore, does not consider probability matters. Moreover, to achieve valid fracture toughness data in the temperature range where the rate of fracture toughness increase with temperature is rapidly increasing, very large test specimens were needed to maintain plain-strain, linear-elastic conditions. Such large specimens are impractical for fracture toughness testing of each RPV steel, but the evolution of elastic-plastic fracture mechanics has led to the use of relatively small test specimens to achieve acceptable cleavage fracture toughness measurements, K Jc , in the transition temperature range. Accompanying this evolution is the employment of the Weibull distribution function to model the scatter of fracture toughness values in the transition range. Thus, a probabilistic-based bound for a given data population can be made. Further, it has been demonstrated by Wallin that the probabilistic-based estimates of median fracture toughness of ferritic steels tend to form transition curves of the same shape, the so-called ''master curve'', normalized to one common specimen size, namely the 1T [i.e., 1.0-in

Evaluation of toughness deterioration by an electrochemical method in an isothermally-aged N-containing austenitic stainless steel

International Nuclear Information System (INIS)

Saucedo-Munoz, Maribel L.; Lopez-Hirata, Victor M.; Avila-Davila, Erika O.; Melo-Maximo, Dulce V.

2009-01-01

This work presents the results of an evaluation of the deterioration of cryogenic toughness by means of an electrochemical method in a N-containing austenitic stainless steel (JK2) aged at temperatures of 700, 800 and 900 deg. C for times from 10 to 1000 min. The aging process at 700 and 800 deg. C caused the decrease in the Charpy V-Notch impact energy at - 196 deg. C because of the intergranular precipitation of carbides. Scanning electron micrographs of the Charpy V-Notch test specimens showed the presence of intergranular brittle fracture. The degree of sensitization was determined by the ratio of the maximum current density generated by the reactivation scan to that of the anodic scan, I r /I a , using the double-loop electrochemical potentiokinetic reactivation test. The Charpy V-Notch impact energy decreased with increase in the I r /I a ratio. This relation permits an estimate of the deterioration of cryogenic toughness due to thermal aging in this type of steel

Characteristic of retained austenite decomposition during tempering and its effect on impact toughness in SA508 Gr.3 steel

Energy Technology Data Exchange (ETDEWEB)

Yan, Guanghua; Han, Lizhan; Li, Chuanwei; Luo, Xiaomeng; Gu, Jianfeng, E-mail: gujf@sjtu.edu.cn

2017-01-15

Retained austenite(RA) usually presents in the quenched Nuclear Pressure-Vessel SA508 Gr.3 steel. In the present work, the characteristic of RA decomposition and its effect on the impact toughness were investigated by microstructure observation, dilatometric experiments and Charpy impact tests. The results show that the RA transformed into martensite and bainite during tempering at 230 °C and 400 °C respectively, while mixture of long rod carbides and ferrite formed at 650 °C. The long rod carbides formed from RA decomposition decrease the critical cleavage stress for initiation of micro-cracks, and deteriorate the impact toughness of the steel. Pre-tempering at a low temperature such as 230 °C or 400 °C leading to the decomposition of RA into martensite or baintie can eliminate the deterioration of the toughness caused by direct decomposition into long rod carbides. The absorbed energy indicate that pre-tempering at 400 °C can drive dramatically improvement in the toughness of the steel. - Highlights: • The products of RA decomposition were localization observed by SEM and TEM. • Decomposition characteristic of RA were revealed during tempering at different temperature. • Impact toughness was dramatically improved by pre-tempering treatment.

The Influence of Instrumented Striker Configuration on the Results of Dynamic Toughness Testing

International Nuclear Information System (INIS)

Lucon, E.

2008-01-01

Several studies are available on the influence of the edge radius of instrumented strikers (ASTM - 8 mm or ISO - 2 mm) on the results of both non instrumented and instrumented Charpy tests. This paper investigates the effect of using either a 2 mm or a 8 mm striker when performing dynamic toughness tests at impact loading rates on precracked Charpy specimens. Existing data from tests run in the ductile-to-brittle region (dynamic Master Curve reference temperature) and in the upper shelf regime (ductile initiation fracture toughness and crack resistance curves) have been analyzed. The results show that 2 mm strikers tend to yield lower cleavage fracture toughness in the transition region (although the effect cannot be considered statistically significant), whereas the influence of striker configuration is negligible in the upper shelf regime when data are generated using the low-blow multiple-specimen technique.

The Influence of Instrumented Striker Configuration on the Results of Dynamic Toughness Testing

Energy Technology Data Exchange (ETDEWEB)

Lucon, E.

2008-09-15

Several studies are available on the influence of the edge radius of instrumented strikers (ASTM - 8 mm or ISO - 2 mm) on the results of both non instrumented and instrumented Charpy tests. This paper investigates the effect of using either a 2 mm or a 8 mm striker when performing dynamic toughness tests at impact loading rates on precracked Charpy specimens. Existing data from tests run in the ductile-to-brittle region (dynamic Master Curve reference temperature) and in the upper shelf regime (ductile initiation fracture toughness and crack resistance curves) have been analyzed. The results show that 2 mm strikers tend to yield lower cleavage fracture toughness in the transition region (although the effect cannot be considered statistically significant), whereas the influence of striker configuration is negligible in the upper shelf regime when data are generated using the low-blow multiple-specimen technique.

Estimation of fracture toughness of cast stainless steels during thermal aging in LWR systems-revision 1

International Nuclear Information System (INIS)

Chopra, O.K.

1994-08-01

This report presents a revision of the procedure and correlations presented earlier in NUREG/CR-4513, ANL-90/42 (June 1991) for predicting the change in mechanical properties of cast stainless steel components due to thermal aging during service in light water reactors at 280-330 degrees C (535-625 degrees F). The correlations presented in this report are based on an expanded data base and have been optimized with mechanical-property data on cast stainless steels aged up to ∼58,000 h at 290-350 degrees C (554-633 degrees F). The fracture toughness J-R curve, tensile stress, and Charpy-impact energy of aged cast stainless steels are estimated from known material information. Mechanical properties of a specific cast stainless steel are estimated from the extent and kinetics of thermal embrittlement. Embrittlement of cast stainless steels is characterized in terms of room-temperature Charpy-impact energy. Charpy-impact energy as a function of time and temperature of reactor service is estimated from the kinetics of thermal embrittlement, which are also determined from the chemical composition. The initial impact energy of the unaged steel is required for these estimations. Initial tensile flow stress is needed for estimating the flow stress of the aged material. The fracture toughness J-R curve for the material is then obtained by correlating room-temperature Charpy-impact energy with fracture toughness parameters. The values of J IC are determined from the estimated J-R curve and flow stress. A common open-quotes predicted lower-boundclose quotes J-R curve for cast stainless steels of unknown chemical composition is also defined for a given grade of steel, range of ferrite content, and temperature. Examples of estimating mechanical properties of cast stainless steel components during reactor service are presented

A new method for improving the reliability of fracture toughness surveillance of nuclear pressure vessel by neutron irradiated embrittlement

International Nuclear Information System (INIS)

Zhang Xinping; Shi Yaowu

1992-01-01

In order to obtain more information from neutron irradiated sample specimens and raise the reliability of fracture toughness surveillance test, it has more important significance to repeatedly exploit the broken Charpy-size specimen which had been tested in surveillance test. In this work, on the renewing design and utilization for Charpy-size specimens, 9 data of fracture toughness can be gained from one pre-cracked side-grooved Charpy-size specimen while at the preset usually only 1 to 3 data of fracture toughness can be obtained from one Chharpy-size specimen. Thus, it is found that the new method would obviously improve the reliability of fracture toughness surveillance test and evaluation. Some factors which affect the reasonable design of pre-cracked deep side-groove Charpy-size compound specimen have been discussed

Fracture toughness evaluation in the transition region of reactor pressure vessel steel

International Nuclear Information System (INIS)

Onizawa, K.; Suzuki, M.

1995-01-01

The fracture toughness (K jc and Jc) values at the cleavage fracture initiation in the transition region of a RPV steel were investigated using mainly precracked Charpy specimens. A conventional statistical approach and a fractographic study were applied to analyze the scatter of the fracture toughness values from precracked Charpy specimens. The material used was an ASTM A533B class 1 steel, which was designated as an IAEA correlation monitor material, JRQ. A lower bound transition curve of the fracture toughness for unirradiated condition was determined by the 5% confidence limit from the Weibull and fractographic analyses. The lower bound transition curve after irradiation was evaluated based on the statistics of unirradiated specimens. The results indicated that the shift of the fracture toughness transition curbe were somewhat larger than the Charpy 41J transition temperature. The parameters to determine the lower bound toughness such as the Weibull slope and the amount of ductile crack growth are discussed. The results are also compared with a model based on weakest link theory. (author). 12 refs, 12 figs, 5 tabs

Fractographic examination of HT-9 and 9Cr-1Mo Charpy specimens irradiated in the AD-2 test

International Nuclear Information System (INIS)

Gelles, D.S.; Hu, W.L.

1983-01-01

Fracture surface topologies have been examined using scanning electron microscopy for 20 selected half sized Charpy impact specimens of HT-9 and Modified 9Cr-1Mo in order to provide improved understanding of fracture toughness degradation as a result of irradiation for Path E alloys. The specimen matrix included unirradiated specimens and specimens irradiated in EBR-II in the AD-2 experiment. Also, hardness measurements have been made on selected irradiated Charpy specimens. The results of examinations indicate that irradiation hardening due to G-phase formation at 390 0 C is responsible for the large shift in ductile-to-brittle transition temperature (DBTT) found in HT-9. Toughness degradation in HT-9 observed following higher temperature irradiations is attributed to precipitation at delta ferrite stringers. Reductions in toughness as a consequence of irradiation in Modified 9Cr-1Mo are attributed to in-reactor precipitation of (V,Nb)C and M 23 C 6 . It is shown that crack propagation rates for ductile and brittle failure modes can be measured, that they differ by over an order of magnitude and that unexpected multiple shifts in fracture mode from ductile to brittle failure can be attributed to the effect of delta ferrite stringers on crack propagation rates

Influence of thermal conditioning media on Charpy specimen test temperature

International Nuclear Information System (INIS)

Nanstad, R.K.; Swain, R.L.; Berggren, R.G.

1989-01-01

The Charpy V-notch (CVN) impact test is used extensively for determining the toughness of structural materials. Research programs in many technologies concerned with structural integrity perform such testing to obtain Charpy energy vs temperature curves. American Society for Testing and Materials Method E 23 includes rather strict requirements regarding determination and control of specimen test temperature. It specifies minimum soaking times dependent on the use of liquids or gases as the medium for thermally conditioning the specimen. The method also requires that impact of the specimen occur within 5 s removal from the conditioning medium. It does not, however, provide guidance regarding choice of conditioning media. This investigation was primarily conducted to investigate the changes in specimen temperature which occur when water is used for thermal conditioning. A standard CVN impact specimen of low-alloy steel was instrumented with surface-mounted and embedded thermocouples. Dependent on the media used, the specimen was heated or cooled to selected temperatures in the range -100 to 100 degree C using cold nitrogen gas, heated air, acetone and dry ice, methanol and dry ice, heated oil, or heated water. After temperature stabilization, the specimen was removed from the conditioning medium while the temperatures were recorded four times per second from all thermocouples using a data acquisition system and a computer. The results show that evaporative cooling causes significant changes in the specimen temperatures when water is used for conditioning. Conditioning in the other media did not result in such significant changes. The results demonstrate that, even within the guidelines of E 23, significant test temperature changes can occur which may substantially affect the Charpy impact test results if water is used for temperature conditioning. 7 refs., 11 figs

Factors Affecting Impact Toughness in Stabilized Intermediate Purity 21Cr Ferritic Stainless Steels and Their Simulated Heat-Affected Zones

Science.gov (United States)

Anttila, Severi; Alatarvas, Tuomas; Porter, David A.

2017-12-01

The correlation between simulated weld heat-affected zone microstructures and toughness parameters has been investigated in four intermediate purity 21Cr ferritic stainless steels stabilized with titanium and niobium either separately or in combination. Extensive Charpy V impact toughness testing was carried out followed by metallography including particle analysis using electron microscopy. The results confirmed that the grain size and the number density of particle clusters rich in titanium nitride and carbide with an equivalent circular diameter of 2 µm or more are statistically the most critical factors influencing the ductile-to-brittle transition temperature. Other inclusions and particle clusters, as well as grain boundary precipitates, are shown to be relatively harmless. Stabilization with niobium avoids large titanium-rich inclusions and also suppresses excessive grain growth in the heat-affected zone when reasonable heat inputs are used. Thus, in order to maximize the limited heat-affected zone impact toughness of 21Cr ferritic stainless steels containing 380 to 450 mass ppm of interstitials, the stabilization should be either titanium free or the levels of titanium and nitrogen should be moderated.

Fracture toughness calculation using dynamic testing

International Nuclear Information System (INIS)

Perosanz, F. J.; Serrano, M.; Martinez, C.; Lapena, J.

1998-01-01

The most critical component of a Nuclear Power Station is the Reactor Pressure Vessel (RPV), due to safety and integrity requirements. The RPV is subjected to neutron radiation and this phenomenon lead to microstructural changes in the material and modifications in the mechanical properties. Due to this effects, it is necessary to assess the structural integrity of the RPV along the operational life through surveillance programs. The main objective of this surveillance programs is to determine the fracture toughness of the material. At present this objective is reached combining direct measures and prediction techniques. In this work, direct measures of fracture toughness using instrumented Charpy V impact testing are present using a CIEMAT development on analysis of results. (Author) 6 refs

Analysis of impact energy to fracture un-notched charpy specimens made from railroad tank car steel

Science.gov (United States)

2007-09-11

This paper describes a nonlinear finite element analysis : (FEA) framework that examines the impact energy to fracture : unnotched Charpy specimens by an oversized, nonstandard : pendulum impactor called the Bulk Fracture Charpy Machine : (BFCM). The...

Irradiation effects on fracture toughness of two high-copper submerged-arc welds, HSSI Series 5

International Nuclear Information System (INIS)

Nanstad, R.K.; Haggag, F.M.; McCabe, D.E.; Iskander, S.K.; Bowman, K.O.; Menke, B.H.

1992-10-01

The Fifth Irradiation Series in the Heavy-Section Steel Irradiation Program obtained a statistically significant fracture toughness data base on two high-copper (0.23 and 0.31 wt %) submerged-arc welds to determine the shift and shape of the K Ic curve as a consequence of irradiation. Compact specimens with thicknesses to 101.6 mm (4 in) in the irradiated condition and 203.2 mm (8 in) in the unirradiated condition were tested, in addition to Charpy impact, tensile, and drop-weight specimens. Irradiations were conducted at a nominal temperature of 288 degree C and an average fluence of 1.5 x 10 19 neutrons/cm 2 (>l MeV). The Charpy 41-J temperature shifts are about the same as the corresponding drop-weight NDT temperature shifts. The irradiated welds exhibited substantial numbers of cleavage pop-ins. Mean curve fits using two-parameter (with fixed intercept) nonlinear and linearized exponential regression analysis revealed that the fracture toughness 100 MPa lg-bullet √m shifts exceeded the Charpy 41-J shifts for both welds. Analyses of curve shape changes indicated decreases in the slopes of the fracture toughness curves, especially for the higher copper weld. Weibull analyses were performed to investigate development of lower bound curves to the data, including the use of a variable K min parameter which affects the curve shape

Evaluation of dynamic fracture toughness of cold worked 9Cr-1Mo steel

International Nuclear Information System (INIS)

Sathyanarayanan, S.; Sasikala, G.; Ray, S.K.

2004-01-01

Dynamic J-R curves for cold worked 9Cr-1Mo steel have been estimated from instrumented impact test data at ambient temperature on pre-cracked Charpy specimens using three methods of analysis, namely those by Ray et al., Schindler, and Sreenivasan and Mannan. It is concluded that of these three, Schindler's method is the best suited for the purpose since it gives consistent variations with cold work of dynamic J-R curves and dynamic fracture toughness. Cold work results in substantial degradation in dynamic fracture toughness of 9Cr-1Mo steel

Effect of heat treatment and cleanness of ultra low carbon bainitic (ULCB) steel on its impact toughness

International Nuclear Information System (INIS)

Lis, A.K.

1998-01-01

The small variations in sulphur and carbon concentrations can have a major influence on the impact transition temperature (ITT) of ultra low carbon HSLA-100 steel which has been quenched in water and tempered (WQ and T). Since the average carbon concentration is very low thus sensitivity of ITT to heat treatment parameters depends also on the yield strength increase due to precipitation effect of ε C u phase. The regression analysis has been used to establish equations taking into account those parameters. The properties of a mixed microstructure formed from partially austenitic regions have been also considered. The fine austenitic grains transform into more desirable fine bainitic ferrite phases with lower hardness values and higher toughness. On the other hand, if cooling rate is sufficiently large, then the carbon enriched austenite transforms partially into hard martensite and some of remaining untransformed austenite being retained to ambient temperature. Because hard martensite islands are located in much softer surroundings consisting of tempered ferrite, they do not cause a general reduction in impact toughness tests. Due to further grain refinement of microstructure the measured toughness on Charpy V specimens can be very high at low temperatures. The very detrimental effect of sulphur in ULCB steel has been confirmed by presented results. (author)

Modeling and simulation of Charpy impact test of maraging steel 300 using Abaqus

Science.gov (United States)

Madhusudhan, D.; Chand, Suresh; Ganesh, S.; Saibhargavi, U.

2018-03-01

This work emphasizes the modeling and simulation of Charpy impact test to evaluate fracture energy at different pendulum velocities of armor maraging steel 300 using ABAQUS. To evaluate the fracture energy, V-notch specimen is fractured using the Johnson and Cook Damage model. The Charpy impact tests are of great importance related to fracture properties of steels. The objective of this work is to present absorbed energy variation at pendulum velocities of 5 m/sec, 6 m/sec, 7 m/sec and 9 m/sec in addition to stress distribution at v-notch. Finite Element Method of modeling for three dimensional specimens is used for simulation in commercial software of ABAQUS.

Microstructure and toughness in the zone affected by heat in welding of steel-alloy with 3,5% Ni

International Nuclear Information System (INIS)

Bussinger, E.R.

1982-01-01

The relation of microstructures obtained at different levels of Heat Input - from 1,7 kJ/cm to 30,6 kJ/cm- to the toughness, measured by Charpy impact test is studied. The specimens submitted to impact test were heat treated in such a way to abtain some microstructures similar to those obtained at real HAZ, however with a greater homogeneity. The results of this work show the existence of an optimal Heat Input of 14 kJ/cm, which gave the greatest toughness. (E.G.) [pt

Application of Instrumented Charpy Method in Characterisation of Materials

Directory of Open Access Journals (Sweden)

Željko Alar

2015-07-01

Full Text Available Testing of absorbed impact energy according to the Charpy method is carried out to determine the behaviour of a material under the impact load. Instrumented Charpy method allows getting the force displacement curve through the entire test, That curve can be related to force-displacement curve which is obtained by the static tensile test. The purpose of this study was to compare the results of forces obtained by the static tensile test with the forces obtained by the instrumented Charpy method. Experimental part of the work contains testing of the mechanical properties of S275J0 steel by the static tensile test and Impact test on instrumented Charpy pendulum.

Evaluation and uncertainty estimates of Charpy-impact data

International Nuclear Information System (INIS)

Stallman, F.W.

1982-01-01

Shifts in transition temperature and upper-shelf energy from Charpy tests are used to determine the extent of radiation embrittlement in steels. In order to determine these parameters reliably and to obtain uncertainty estimates, curve fitting procedures need to be used. The hyperbolic tangent or similar models have been proposed to fit the temperature-impact-energy curve. These models are not based on the actual fracture mechanics and are indeed poorly suited in many applications. The results may be falsified by forcing an inflexible curve through too many data points. The nonlinearity of the fit poses additional problems. In this paper, a simple linear fit is proposed. By eliminating data which are irrelevant for the determination of a given parameter, better reliability and accuracy can be achieved. Additional input parameters like fluence and irradiation temperature can be included. This is important if there is a large variation of fluence and temperature in different test specimens. The method has been tested with Charpy specimens from the NRC-HSST experiments

Application of computer techniques to charpy impact testing of irradiated pressure vessel steels

International Nuclear Information System (INIS)

Landow, M.P.; Fromm, E.O.; Perrin, J.S.

1982-01-01

A Rockwell AIM 65 microcomputer has been modified to control a remote Charpy V-notch impact test machine. It controls not only handling and testing of the specimen but also transference and storage of instrumented Charpy test data. A system of electrical solenoid activated pneumatic cylinders and switches provides the interface between the computer and the test apparatus. A command language has been designated that allows the operator to command checkout, test procedure, and data storage via the computer. Automatic compliance with ASTM test procedures is built into the program

Experimental study on variations in Charpy impact energies of low carbon steel, depending on welding and specimen cutting method

Energy Technology Data Exchange (ETDEWEB)

Yang, Zhaorui; Kang, Hansaem; Lee, Young Seog [Chung-Ang University, Seoul (Korea, Republic of)

2016-05-15

This paper presents an experimental study that examines variations of Charpy impact energy of a welded steel plate, depending upon the welding method and the method for obtaining the Charpy specimens. Flux cored arc welding (FCAW) and Gas tungsten arc welding (GTAW) were employed to weld an SA516 Gr. 70 steel plate. The methods of wire cutting and water-jet cutting were adopted to take samples from the welded plate. The samples were machined according to the recommendations of ASTM SEC. II SA370, in order to fit the specimen dimension that the Charpy impact test requires. An X-ray diffraction (XRD) method was used to measure the as-weld residual stress and its redistribution after the samples were cut. The Charpy impact energy of specimens was considerably dependent on the cutting methods and locations in the welded plate where the specimens were taken. The specimens that were cut by water jet followed by FCAW have the greatest resistance-to-fracture (Charpy impact energy). Regardless of which welding method was used, redistributed transverse residual stress becomes compressive when the specimens are prepared using water-jet cutting. Meanwhile, redistributed transverse residual stress becomes tensile when the specimens are prepared using wire cutting.

Validation Study of Unnotched Charpy and Taylor-Anvil Impact Experiments using Kayenta

Energy Technology Data Exchange (ETDEWEB)

Kamojjala, Krishna [Idaho National Lab. (INL), Idaho Falls, ID (United States); Lacy, Jeffrey [Idaho National Lab. (INL), Idaho Falls, ID (United States); Chu, Henry S. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Brannon, Rebecca [Idaho National Lab. (INL), Idaho Falls, ID (United States)

2015-03-01

Validation of a single computational model with multiple available strain-to-failure fracture theories is presented through experimental tests and numerical simulations of the standardized unnotched Charpy and Taylor-anvil impact tests, both run using the same material model (Kayenta). Unnotched Charpy tests are performed on rolled homogeneous armor steel. The fracture patterns using Kayenta’s various failure options that include aleatory uncertainty and scale effects are compared against the experiments. Other quantities of interest include the average value of the absorbed energy and bend angle of the specimen. Taylor-anvil impact tests are performed on Ti6Al4V titanium alloy. The impact speeds of the specimen are 321 m/s and 393 m/s. The goal of the numerical work is to reproduce the damage patterns observed in the laboratory. For the numerical study, the Johnson-Cook failure model is used as the ductile fracture criterion, and aleatory uncertainty is applied to rate-dependence parameters to explore its effect on the fracture patterns.

Application of Instrumented Charpy Method in Characterisation of Materials

OpenAIRE

Alar, Željko; Mandić, Davor; Dugorepec, Andrija; Sakoman, Matija

2015-01-01

Testing of absorbed impact energy according to the Charpy method is carried out to determine the behaviour of a material under the impact load. Instrumented Charpy method allows getting the force displacement curve through the entire test, That curve can be related to force-displacement curve which is obtained by the static tensile test. The purpose of this study was to compare the results of forces obtained by the static tensile test with the forces obtained by the instrumented Charpy method...

The interpretation of Charpy impact test data using hyper-logistic fitting functions

International Nuclear Information System (INIS)

Helm, J.L.

1996-01-01

The hyperbolic tangent function is used almost exclusively for computer assisted curve fitting of Charpy impact test data. Unfortunately, there is no physical basis to justify the use of this function and it cannot be generalized to test data that exhibits asymmetry. Using simple physical arguments, a semi-empirical model is derived and identified as a special case of the so called hyper-logistic equation. Although one solution of this equation is the hyperbolic tangent, other more physically interpretable solutions are provided. From the mathematics of the family of functions derived from the hyper-logistic equation, several useful generalizations are made such that asymmetric and wavy Charpy data can be physically interpreted

Notch toughness variability in A542 steel used in the European Group on Fracture Jsub(1c) round robin programme

International Nuclear Information System (INIS)

Druce, S.G.

1983-04-01

The through thickness variability of toughness in a 2 1/4 Cr 1Mo steel plate used in the EGF Jsub(1c) round robin has been evaluated using the Charpy impact testing. The results indicate that the toughness properties at the mid thickness position are inferior to those +- 50 mm from this position and that a comparatively large degree of scatter is present at all depth locations. The relevance of these findings to the Jsub(1c) round robin assessment is briefly discussed. (author)

Tensile and Charpy impact properties of an ODS ferritic/martensitic steel 9Cr–1.8W–0.5Ti–0.35Y{sub 2}O{sub 3}

Energy Technology Data Exchange (ETDEWEB)

Zhang, Guangming; Zhou, Zhangjian, E-mail: zhouzhj@mater.ustb.edu.cn; Wang, Man; Li, Shaofu; Zou, Lei; Zhang, Liwei

2014-04-15

Highlights: • The tensile property and Charpy impact were tested. • Both strength and plasticity in LT direction are better than that of TL direction. • The LSE was more than 65% of the USE from absorbed energy curve. • The initiation and propagation energy at different temperatures were calculated. • High LSE and dimples on the fracture surface indicated good toughness at −60 °C. - Abstract: A 9Cr-ODS ferritic/martensitic steel with a composition of 9Cr–1.8W–0.5Ti–0.35Y{sub 2}O{sub 3} was fabricated by mechanical alloying and hot isostatic pressing, followed by hot rolling. Tensile properties were measured at room temperature (23 °C) and 700 °C in the rolling direction (LT) and the transverse direction (TL). The ultimate tensile strength (UTS) of the as-rolled samples in both directions reached 990 MPa at 23 °C, and still maintained at 260 MPa at 700 °C. The tensile strength and elongation of the rolling direction was greater than that of the transverse direction. The Charpy impact was tested from −100 to 100 °C in the LT direction. The lower shelf energy (LSE) was more than 65% of the upper shelf energy (USE). The total absorbed energy was separated into the energies for crack initiation and propagation. The propagation energy was always higher than the initiation energy in the range of temperatures tested. The ductile-to-brittle transition temperature (DBTT) of the rolled 9Cr ODS evaluated by an absorbed energy curve was about 0 °C. However, the high LSE and the fracture surface that still contained dimples at lower shelf indicated good toughness of the as-rolled 9Cr ODS steels at temperature of −60 °C.

Toughness testing and high-temperature oxidation evaluations of advanced alloys for core internals

Energy Technology Data Exchange (ETDEWEB)

Tan, Lizhen [ORNL; Pint, Bruce A [ORNL; Chen, Xiang [ORNL

2016-09-16

Alloy X-750 was procured from Carpenter Technology and Bodycote in this year. An appropriate TMT was developed on Alloy 439 to obtain materials with refined grain size for property screening tests. Charpy V-notch impact tests were completed for the three ferritic steels Grade 92, Alloy 439, and 14YWT. Fracture toughness tests at elevated temperatures were completed for 14YWT. The tests will be completed for the other alloys in next fiscal year. Steam oxidation tests of the three ferritic steels, 316L, and Zr–2.5Nb have been completed. The steam tests of the Ni-based superalloys and the other austenitic stainless steels will be continued and finished in next fiscal year. Performance ranking in terms of steam oxidation resistance and impact/fracture toughness of the alloys will be deduced.

Charpy impact test pada kampas rem hybrid komposit phenolic resin matrik dengan penguat serbuk basalt-Alumina-kulit kerang

Directory of Open Access Journals (Sweden)

I N. G. Suma Wijaya

2017-03-01

Full Text Available Abstrak: Penelitian ini adalah difokuskan untuk mengamati ketahanan impact dari material kampas rem kendaraan bermotor. Kampasrem yang diujikan adalah kampas yang terbuat dari material hybrid komposit dengan penguat serbuk basalt – serbuk kulitkerang dan alumina dan pengikat phenolic resin. Material kampas rem hibrid komposit diproses melalui proses sinteringdengan penekanan 2 ton, temperatur 150ºC selama 30 menit. Tujuan penelitian adalah menginvestigasi kekuatan impact daripada bahan hybrid komposit untuk masing – masing variasi terhadap perlakuan impact charpy yang didasarkan pada standarASTM D6110–04. Pengujian dilakukan dengan menganalisa nilai energy yang mampu diserap oleh bahan akibat bebanimpact, selanjutnya patahan impact charpy dianalisa dengan SEM. Diperoleh hasil pengujian charpy impact untuk masing –masing variasi hybrid komposit adalah nilai kekuatan yang tinggi terjadi pada hibrid komposit variasi 2 (HK2 dengan nilai0,000339547 J/mm2, ini disebabkan karena mempunyai ikatan antara metrik dan basalt yang lebih kuat dan sempurnadibandingkan dengan hibrid komposit lainnya. Untuk nilai hibrid komposit variasi 1 (HK1 adalah 0,000304851 J/mm², hibridkomposit variasi 3 (HK3 adalah 0,000334516 J/mm², hibrid komposit variasi 4 (HK4 adalah 0,000325059 J/mm², hibridkomposit variasi 5 (HK5 adalah 0,0003327 J/mm². (2 Dari perbandingan antara kampas rem dipasaran dengan kampas remhibrid komposit maka didapat nilai kekuatannya berbeda pada hibrid komposit variasi 2 (HK2 dengan kampas pembanding(KP yang memiliki nilai kekuatannya lebih besar yaitu, 0,000374867 J/mm².Kata kunci : Kampas rem, Impact charpy, Hibrid komposit, Basalt, Aluminium, Kulit Kerang Abstract: This research is focused to observe the impact resistance of motor vehicles brake lining material. Brake tested are canvasmade of hybrid composite materials with basalt powder reinforced – seashells, alumina powder, and a phenolic resin matrix.Hybrid composite brake

Determinación de la tenacidad a la fractura de muestras de Acero 45 fundido, empleando las correlaciones entre el KIC y la energía de impacto medida en el ensayo de Charpy. // Determination of the fracture tenacity of cast Steel grade 45 samples, using th

Directory of Open Access Journals (Sweden)

F. Ramos Morales

2005-05-01

Full Text Available En el presente trabajo se determinan los valores de tenacidad a la fractura (KIC de muestras de Acero 45 fundido,empleando las correlaciones entre la tenacidad a la fractura y la energía de impacto (CVN obtenida del ensayo de Charpy.Se hace una discusión sobre las correlaciones que más se ajustan en la región de transición y en upper shelf. Se comparanlos valores obtenidos de estas correlaciones a valores de tenacidad a la fractura establecidos en la literatura.Palabras claves: Fractura, energía de impacto, acero fundido.______________________________________________________________________________Abstract.In this paper, the values of fracture toughness (KIC are determined on specimens of cast steel grade 45, using thecorrelations among the fracture toughness (KIC and the impact energy (CVN obtained from a Charpy test. A discussion ismade on the correlations that are better adjusted in the transition region and in upper shelf region. The obtained values arecompared from these correlations to values of fracture toughness (KIC settled down in the literature.Key words. Fracture, impact energy, cast steel.

A study on the Charpy-V impact energy and impact properties of stainless steel

International Nuclear Information System (INIS)

Han, Gill Young

1988-01-01

It has been thought that by analyzing and considering the shock strength and fracture of impact load. We can accurtely determine strength and thus it will be helpful in optimum design. In this experimental study the following results were obtained by using the instrumented impact test for SUS 316 1) The total charpy impact energy is progressively decreased by increasing the shock pressure. 2) The dynamic yield strength is increased by increasing the shock pressure for all test temperatures. 3) The ratio of dynamic yield to static yield strength was found to decrease with increasing shock pressure. (Author)

Laser weld reconstitution of conventional Charpy and Miniaturized Notch Test (MNT) specimens

International Nuclear Information System (INIS)

Manahan, M.P.; Williams, J.; Martukanitz, R.P.

1993-01-01

As nuclear power plants approach end-of-license (EOL) and consideration is given to license renewal, there is an ever increasing need to expand the amount of data obtainable from the original surveillance specimens. A laser welding technique to reconstitute broken Charpy specimens is being developed to produce both conventional and miniaturized Charpy specimens. This paper reports on early laser welding development efforts and summarizes previous proof-of-principle experiments on a 1/16 scale miniaturized Charpy test. In order to benchmark the laser welding procedure, the laser-reconstituted specimen data have been compared with the original specimen data. In addition, the microstructure after welding has been examined to ensure that the material in the vicinity of the notch is essentially unchanged after the welding process. Data which characterize the thermal transient during welding are obtained by attaching thermocouples to the specimens. Other important considerations include perturbation of the stress field near the notch, dynamic stress waves, and contact of the weld region with the tup. Precise control of welding parameters has been demonstrated, heat-affected zones as small as 0.25 mm can be achieved, and sufficient penetration depth can be obtained to enable welding thick sections (1T or greater) to yield conventional Charpy specimens or fracture toughness specimens and thin sections (∼5 mm) to yield Miniaturized Notch Test (MNT) specimens

Strength and low temperature toughness of Fe-13%Ni-Mo alloys

International Nuclear Information System (INIS)

Ishikawa, Keisuke; Maruyama, Norio; Tsuya, Kazuo

1978-01-01

Mechanical tests were made on newly developed Fe-13%Ni-Mo alloys for eryogenic service. The effects of the additional elements were investigated from the viewpoint of the strength and the low temperature toughness. The alloys added by Al, Ti or V have the better balance of these properties. They did not show low temperature brittleness induced by cleavage fracture in Charpy impact test at 77 K. The microfractography showed the utterly dimple rupture patterns on the broken surface of all specimens. It would be supposed that the cleavage fracture stress is considerably higher than the flow stress. These alloys are superior to some commercial structural materials for low temperature use in the balance between the strength at 300 K and the toughness at 77 K. Additionally, it is noted that these experimental alloys have a good advantage in getting high strength and high toughness by the rather simple heat treatment. (auth.)

Degradation of impact fracture during accelerated aging of weld metal on microalloyed steel

International Nuclear Information System (INIS)

Vargas-Arista, B.; Hallen, J. M.; Albiter, A.; Angeles-Chavez, C.

2008-01-01

The effect of accelerated aging on the toughness and fracture of the longitudinal weld metal on an API5L-X52 line pipe steel was evaluated by Charpy V-notch impact test, fracture analysis and transmission electron microscopy. Aging was performed at 250 degree centigrade for 100 to 1000 h. The impact results indicated a significant reduction in the fracture energy and impact toughness as a function of aging time, which were achieved by the scanning electron microscope fractography that showed a decrease in the vol fraction of microvoids by Charpy ductile failure with the aging time, which favored the brittle fracture by transgranular cleavage. The minimum vol fraction of microvoids was reached at 500 h due to the peak aged. The microstructural analysis indicated the precipitation of transgranular iron nano carbides in the aged specimens, which was related to the deterioration of toughness and change in the ductile to brittle behavior. (Author) 15 refs

Effect of Heat Treatment on Microstructure and Impact Toughness of Ti-6Al-4V Manufactured by Selective Laser Melting Process

Directory of Open Access Journals (Sweden)

Lee K.-A.

2017-06-01

Full Text Available This study manufactured Ti-6Al-4V alloy using one of the powder bed fusion 3D-printing processes, selective laser melting, and investigated the effect of heat treatment (650°C/3hrs on microstructure and impact toughness of the material. Initial microstructural observation identified prior-β grain along the building direction before and after heat treatment. In addition, the material formed a fully martensite structure before heat treatment, and after heat treatment, α and β phase were formed simultaneously. Charpy impact tests were conducted. The average impact energy measured as 6.0 J before heat treatment, and after heat treatment, the average impact energy increased by approximately 20% to 7.3 J. Fracture surface observation after the impact test showed that both alloys had brittle characteristics on macro levels, but showed ductile fracture characteristics and dimples at micro levels.

Effects of irradiation on initiation and crack-arrest toughness of two high-copper welds and on stainless steel cladding

International Nuclear Information System (INIS)

Nanstad, R.K.; Iskander, S.K.; Haggag, F.M.

1990-01-01

The objective of the study on the high-copper welds is to determine the effect of neutron irradiation on the shift and shape of the ASME K Ic and K Ia toughness curves. Two submerged-arc welds with copper contents of 0.23 and 0.31 wt % were commercially fabricated in 220-mm-thick plate. Compact specimens fabricated from these welds were irradiated at a nominal temperature of 288 degree C to fluences from 1.5 to 1.9 x 10 19 neutrons/cm 2 (>1 MeV). The fracture toughness test results show that the irradiation-induced shifts at 100 MPa/m were greater than the Charpy 41-J shifts by about 11 and 18 degree C. Mean curve fits indicate mixed results regarding curve shape changes, but curves constructed as lower boundaries to the data do indicate curves of lower slopes. A preliminary evaluation of the crack-arrest results shows that the neutron-irradiation induced crack-arrest toughness temperature shift is about the same as the Charpy V-notch impact temperature shift at the 41-J energy level. The shape of the lower bound curves (for the range of test temperatures covered), compared to those of the ASME K Ia curve did not appear to have been altered by the irradiation. Three-wire stainless steel weld overlay cladding was irradiated at 288 degree C to fluences of 2 and 5 x 10 19 neutrons/cm 2 (>1 MeV). Charpy 41-J temperature shifts of 13 and 28 degree C were observed, respectively. For the lower fluence only, 12.7-mm thick compact specimens showed decreases in both J Ic and the tearing modulus. Comparison of the fracture toughness results with typical plate and a low upper-shelf weld reveals that the irradiated stainless steel cladding possesses low ductile initiation fracture toughness comparable to the low upper-shelf weld. 8 refs., 12 figs., 2 tabs

Effects of thermal annealing and reirradiation on toughness of reactor pressure vessel steels

International Nuclear Information System (INIS)

Nanstad, R.K.; Iskander, S.K.; Sokolov, M.A.

1996-01-01

One of the options to mitigate the effects of irradiation on reactor pressure vessels (RPV) is to thermally anneal them to restore the toughness properties that have been degraded by neutron irradiation. This paper summarizes recent experimental results from work performed at the Oak Ridge National Laboratory (ORNL) to study the annealing response, or open-quotes recovery,close quotes of several irradiated RPV steels; it also includes recent results from both ORNL and the Russian Research Center-Kurchatov Institute (RRC-KI) on a cooperative program of irradiation, annealing and reirradiation of both U.S. and Russian RPV steels. The cooperative program was conducted under the auspices of Working Group 3, U.S./Russia Joint Coordinating Committee for Civilian Nuclear Reactor Safety (JCCCNRS). The materials investigated are an RPV plate and various submerged-arc welds, with tensile, Charpy impact toughness, and fracture toughness results variously determined. Experimental results are compared with applicable prediction guidelines, while observed differences in annealing responses and reirradiation rates are discussed

Effects of thermal annealing and reirradiation on toughness of reactor pressure vessel steels

International Nuclear Information System (INIS)

Nanstad, R.K.; Iskander, S.K.; Sokolov, M.A.

1997-01-01

One of the options to mitigate the effects of irradiation on reactor pressure vessels (RPV) is to thermally anneal them to restore the toughness properties that have been degraded by neutron irradiation. This paper summarizes recent experimental results from work performed at the Oak Ridge National Laboratory (ORNL) to study the annealing response, or open-quotes recovery,close quotes of several irradiated RPV steels; it also includes recent results from both ORNL and the Russian Research Center-Kurchatov Institute (RRC-KI) on a cooperative program of irradiation, annealing and reirradiation of both U.S. and Russian RPV steels. The cooperative program was conducted under the auspices of Working Group 3, U.S./Russia Joint Coordinating Committee for Civilian Nuclear Reactor Safety (JCCCNRS). The materials investigated are an RPV plate and various submerged-arc welds, with tensile, Charpy impact toughness, and fracture toughness results variously determined. Experimental results are compared with applicable prediction guidelines, while observed differences in annealing responses and reirradiation rates are discussed

Investigation of impact toughness of a Ni-based superalloy at elevated temperature

International Nuclear Information System (INIS)

Yang, Y.H.; Yu, J.J.; Sun, X.F.; Jin, T.; Guan, H.R.; Hu, Z.Q.

2012-01-01

Highlights: ► The samples show highest impact toughness at 600 °C. ► The impact toughness of samples impact at 760 °C drops sharply. ► The voids nucleation and growth are fracture mechanism at elevated temperature. ► The decrease in strength of grain boundaries causes reduction in impact toughness. -- Abstract: The impact toughness of M951 alloy is investigated in temperature range between 20 °C and 800 °C. The results show that the impact toughness of samples impacted at 600 °C shows highest impact toughness value, the impact toughness value drops sharply when the samples impacted at 760 °C. In addition samples impacted at 800 °C show the higher impact toughness than that of samples impact at 760 °C. The scanning electron microscope observations show that cracks initiate at carbides particles due to high stress concentration, which leads to low impact toughness value at 20 °C. The dimples which can absorb more energy are formed during the impact at 600 °C. The samples impacted at 760 °C show lowest impact toughness. Additionally, the dimples nucleation, growth and coalescence are the major fracture mechanism at elevated temperature.

Enhancement of low temperature toughness of nanoprecipitates strengthened ferritic steel by delamination structure

Energy Technology Data Exchange (ETDEWEB)

Zhao, Yu; Xu, Songsong; Li, Junpeng; Zhang, Jian [Key Laboratory of Superlight Materials and Surface Technology, Ministry of Education, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001, P R China (China); Sun, Liangwei; Chen, Liang; Sun, Guangai; Peng, Shuming [Key Laboratory of Neutron Physics and Institute of Nuclear Physics and Chemistry, China Academy of Engineering Physics (CAEP), Mianyang 621999 (China); Zhang, Zhongwu, E-mail: zwzhang@hrbeu.edu.cn [Key Laboratory of Superlight Materials and Surface Technology, Ministry of Education, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001, P R China (China)

2017-04-13

This study investigated the effects of aging and thermomechanical treatments on the microstructure evolution and mechanical properties of a nanoprecipitates strengthened ferritic steel. The toughness of steel at various temperatures was measured carefully and correlated with microstructural features. Tensile tests show that aging can improve the mechanical strength without scarifying the ductility. With high yield strength of ~1000 MPa, excellent low temperature Charpy impact energy more than 300 J at −80 °C can be obtained. The ductile brittle transition temperature (DBTT) is lower than −80 °C. The high strength can be contributed by the nanocluster precipitation as determined by small angle neutron scattering and transmission electron microscopy. The excellent low temperature toughness is attributed to the delamination structure of the steel, which blunts the cracks and restrains the crack propagation.

Development of Mini-Compact Tension Test Method for Determining Fracture Toughness Master Curves for Reactor Pressure Vessel Steels

Energy Technology Data Exchange (ETDEWEB)

Sokolov, Mikhail A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2017-05-01

Small specimens are playing the key role in evaluating properties of irradiated materials. The use of small specimens provides several advantages. Typically, only a small volume of material can be irradiated in a reactor at desirable conditions in terms of temperature, neutron flux, and neutron dose. A small volume of irradiated material may also allow for easier handling of specimens. Smaller specimens reduce the amount of radioactive material, minimizing personnel exposures and waste disposal. However, use of small specimens imposes a variety of challenges as well. These challenges are associated with proper accounting for size effects and transferability of small specimen data to the real structures of interest. Any fracture toughness specimen that can be made out of the broken halves of standard Charpy specimens may have exceptional utility for evaluation of reactor pressure vessels (RPVs) since it would allow one to determine and monitor directly actual fracture toughness instead of requiring indirect predictions using correlations established with impact data. The Charpy V-notch specimen is the most commonly used specimen geometry in surveillance programs. Validation of the mini compact tension specimen (mini-CT) geometry has been performed on previously well characterized Midland beltline Linde 80 (WF-70) weld in the unirradiated condition. It was shown that the fracture toughness transition temperature, To, measured by these Mini-CT specimens is almost the same as To value that was derived from various larger fracture toughness specimens. Moreover, an International collaborative program has been established to extend the assessment and validation efforts to irradiated Linde 80 weld metal. The program is underway and involves the Oak Ridge National Laboratory (ORNL), Central Research Institute for Electrical Power Industry (CRIEPI), and Electric Power Research Institute (EPRI). The irradiated Mini-CT specimens from broken halves of previously tested Charpy

SCK-CEN Contribution to the''Relation between different measures of exposure-induced shifts in ductile-brittle transition temperatures'' (REFEREE). Progress Report

International Nuclear Information System (INIS)

Chaouadi, R.; Van Walle, E.; Fabry, A.; Puzzolante, J.L.

1998-08-01

The relationship between Charpy-V (CVN) impact, fracture toughness and tensile properties for selected reactor pressure -vessel steels in the transition temperature range are investigated. Data on the testing of unirradiated material are reported. The applied methods include chemical analysis, Charpy-V impact testing, tensile testing and fracture toughness determination

Study of crack propagation mechanisms during Charpy impact toughness tests on both equiaxed and lamellar microstructures of Ti–6Al–4V titanium alloy

Energy Technology Data Exchange (ETDEWEB)

Buirette, Christophe, E-mail: christophe.buirette@ensiacet.fr [Institut Carnot CIRIMAT, ENSIACET, 4 allée Emile Monso, 31030 Toulouse (France); Huez, Julitte, E-mail: julitte.huez@ensiacet.fr [Institut Carnot CIRIMAT, ENSIACET, 4 allée Emile Monso, 31030 Toulouse (France); Gey, Nathalie, E-mail: Nathalie.gey@univ-lorraine.fr [Laboratoire d’Etude des Microstructures et de Mécanique des Matériaux (LEM3), UMR CNRS 7239, Université de Lorraine, Île du Saulcy, 57045 METZ Cedex 1 (France); DAMAS, Laboratory of Excellence on Design of Alloy Metals for Low-Mass Structures, Université de Lorraine (France); Vassel, Alain, E-mail: alain.vassel@titane.asso.fr [Association Française du Titane, 16 quai Ernest Renaud, BP 70515, 44105 Nantes Cedex 4 (France); Andrieu, Eric, E-mail: eric.andrieu@ensiacet.fr [Institut Carnot CIRIMAT, ENSIACET, 4 allée Emile Monso, 31030 Toulouse (France)

2014-11-17

The impact toughness of two highly textured rolled plates of Ti–6Al–4V alloy with an α equiaxed and an α lamellar microstructures has been investigated. The results show a strong anisotropy of the fracture energy for both materials and underline that a coincidence of the prismatic planes with the shear bands at the notch tip is favorable for higher fracture energies. Moreover, it is pointed out, as it was already done by previous studies, that the α lamellar microstructure presents higher fracture energy than the α equiaxed one. Thanks to electron back scattering diffraction, and tensile tests, local microstructure heterogeneities, called macrozones, have been observed and characterized. Their size depends on microstructure element and is larger for α lamellar microstructure than for the α equiaxed. High strain is localized on the macrozones favorably oriented for prismatic slip with respect to the direction of impact and leads to a particular dimple free zone on the fracture surface. The contribution of these macrozones in the fracture behavior, and more precisely on the crack propagation rate was evaluated; thus the effects of the macroscopic texture and of the microstructure element on the impact toughness are discussed separately.

Evaluation of WWER-1000 vessel materials fracture toughness

International Nuclear Information System (INIS)

Grinik, Eh.U.; Revka, V.N.; Chirko, L.I.; Chajkovskij, Yu.V.

2007-01-01

The lifetime of WWER-1000-type reactor vessels is finally conditioned by the fracture toughness (crack growth resistance) of RPV materials. Up to now in line with the regulations the fracture toughness is characterized by the critical temperature of brittleness determined by the results of the Charpy specimen impact testing. Such approach is typical for all countries operating the water pressure reactors. However, regulatory approach is known from the western specialists not always to characterize adequately the crack growth resistance of the vessel materials and in some cases to underestimate their characteristics in the reference state that leads to unreasonably high conservatism. Excessive conservatism may lead to the invalid restrictions in the operating modes and the service life of the reactor vessel. Therefore there appeared the necessity to apply another approaches based on the state-of-the-art experimental methods of the fracture mechanics and allowing evaluating the fracture toughness parameters sufficiently. The paper presents the results of the comparison of the regulatory approach and the Master curve approach from the point of view of the adequate determination of the vessel material crack growth resistance parameters. Analysis of the experimental data of the surveillance specimens illustrated the potential possibility of applying the new statistical method for the WWER-1000- type reactor vessel lifetime extension

Friction weld ductility and toughness as influenced by inclusion morphology

International Nuclear Information System (INIS)

Eberhard, B.J.; Schaaf, B.W. Jr.; Wilson, A.D.

1983-01-01

Friction welding consistently provides high strength, freedom from fusion defects, and high productivity. However, friction welds in carbon steel exhibit impact toughness and bend ductility that are significantly lower than that of the base metal. The inclusion content and morphology were suspected to be major contributors to the reduction in weld ductility. For this reason, four electric furnace steels - three types of ASTM A516 Grade 70, and an ASTM A737 Grade B steel - were investigated. Friction welds were made by both the inertia and direct drive process variations and the welds evaluated. It was shown that friction welds of inclusion-controlled steels exhibited much improved toughness and bend ductility were demonstrated. Upper shelf impact energy was equivalent to or greater than that of the base metal in the short transverse direction. The transition temperature range for all four materials was shifted to higher temperatures for both types of friction welds. Under the conditions of this test, the direct drive friction welds showed a greater shift than the inertia friction welds. The ductility and toughness of welds in A737 Grade B steel were superior to welds in A516 Grade 70 steels, reflecting the superior properties of the base metal. Welds of the A737 material had usable Charpy V-notch impact toughness of 20 to 30 ft-lb (27 to 41 J) at temperatures as low as -40 0 F (-40 0 C). All the welds had an acicular structure. The differences in properties between the inertia and direct drive friction welds appear associated with microstructural variations. These variations resulted from the different heat inputs and cooling rates of the two process variations were demonstrated. The beneficial effects of inclusion control on toughness and ductility. In addition, it also indicates that additional improvements may be attainable through control of the as-welded microstructure by process manipulation

Quantification of the toughness distribution in a heavy section submerged arc multilayer reactor pressure vessel weldment

International Nuclear Information System (INIS)

Cerjak, H.; Prader, R.

1999-01-01

In a working procedure qualification test weld representing a heavy section circumferential reactor pressure vessel (RPV) weld tested in 1968, lower toughness values were observed in the top layer region compared to those found in the filler region. Gleeble simulation, extensive microscopic evaluation, diligent Charpy V-notch testing and modelling of the bead sequence and distribution of alloying elements was applied to explain this effect. It could be revealed that the microstructure of the weld metal is the most important factor influencing the toughness. When an 'as welded' microstructure is partly or fully reaustenitised by the adjacent multilayer beads, the microstructure transforms and the toughness increases. In the filler region, 85% of the cross-section consists from transformed microstructure, whereas in the top layer only 20% are transformed. It is quite evident that, accidentally, the notch tip of Charpy samples in 1968 were placed in untransformed microstructures. When the top layer on the inner surface of the RPV is weld cladded by austenitic stainless steel, full transformation occurs and the toughness representing the filler region can be taken into account for safety evaluations. (orig.)

Physical and mechanical properties of cast 17-4 PH stainless steel

International Nuclear Information System (INIS)

Rack, H.J.

1981-02-01

The physical and mechanical properties of an overaged 17-4 PH stainless steel casting have been examined. The tensile and compressive properties of cast 17-4 PH are only influenced to a slight degree by changing test temperature and strain rate. However, both the Charpy impact energy and dynamic fracture toughness exhibit a tough-to-brittle transition with decreasing temperature - this transition being related to a change in fracture mode from ductile, dimple to cleavage-like. Finally, although the overaged 17-4 PH casting had a relatively low room temperature Charpy impact energy when compared to wrought 17-4 PH, its fracture toughness was at least comparable to that of wrought 17-4 PH. This observation suggests that prior correlations between Charpy impact energies and fracture toughness, as derived from wrought materials, must be approached with caution when applied to cast alloys

Effects of Core-Shell Rubber (CSR) Nanoparticles on the Fracture Toughness of an Epoxy Resin at Cryogenic Temperatures

Science.gov (United States)

Wang, J.; Cannon, S. A.; Schneider, J. A.

2008-01-01

This study investigates the effects of core-shell rubber (CSR) nanoparticles on the fracture toughness of an epoxy resin at liquid nitrogen (LN2) temperatures. Varying amounts of Kane Ace (Registered TradeMark) MX130 toughening agent were added to a commercially available EPON 862/W epoxy resin. Resulting fracture toughness was evaluated by the use of Charpy impact tests conducted on an instrumented drop tower. The size and distribution of the CSR nanoparticles were characterized using Transmission Electric Microscopy (TEM) and Small Angle X-ray Scattering (SAXS). Up to nominal 4.6% addition of the CSR nanoparticles, resulted in a nearly 5 times increase in the measured breaking energy. However, further increases in the amount of CSR nanoparticles had no appreciable affect on the breaking energy.

Degradation of impact fracture during accelerated aging of weld metal on microalloyed steel; Degradacion de la tenacidad al impacto durante el envejecimiento acelerado de soldadura en acero microaleado

Energy Technology Data Exchange (ETDEWEB)

Vargas-Arista, B.; Hallen, J. M.; Albiter, A.; Angeles-Chavez, C.

2008-07-01

The effect of accelerated aging on the toughness and fracture of the longitudinal weld metal on an API5L-X52 line pipe steel was evaluated by Charpy V-notch impact test, fracture analysis and transmission electron microscopy. Aging was performed at 250 degree centigrade for 100 to 1000 h. The impact results indicated a significant reduction in the fracture energy and impact toughness as a function of aging time, which were achieved by the scanning electron microscope fractography that showed a decrease in the vol fraction of microvoids by Charpy ductile failure with the aging time, which favored the brittle fracture by transgranular cleavage. The minimum vol fraction of microvoids was reached at 500 h due to the peak aged. The microstructural analysis indicated the precipitation of transgranular iron nano carbides in the aged specimens, which was related to the deterioration of toughness and change in the ductile to brittle behavior. (Author) 15 refs.

Different approaches to estimation of reactor pressure vessel material embrittlement

Directory of Open Access Journals (Sweden)

V. M. Revka

2013-03-01

Full Text Available The surveillance test data for the nuclear power plant which is under operation in Ukraine have been used to estimate WWER-1000 reactor pressure vessel (RPV material embrittlement. The beltline materials (base and weld metal were characterized using Charpy impact and fracture toughness test methods. The fracture toughness test data were analyzed according to the standard ASTM 1921-05. The pre-cracked Charpy specimens were tested to estimate a shift of reference temperature T0 due to neutron irradiation. The maximum shift of reference temperature T0 is 84 °C. A radiation embrittlement rate AF for the RPV material was estimated using fracture toughness test data. In addition the AF factor based on the Charpy curve shift (ΔTF has been evaluated. A comparison of the AF values estimated according to different approaches has shown there is a good agreement between the radiation shift of Charpy impact and fracture toughness curves for weld metal with high nickel content (1,88 % wt. Therefore Charpy impact test data can be successfully applied to estimate the fracture toughness curve shift and therefore embrittlement rate. Furthermore it was revealed that radiation embrittlement rate for weld metal is higher than predicted by a design relationship. The enhanced embrittlement is most probably related to simultaneously high nickel and high manganese content in weld metal.

Effect of Reheating Temperature and Cooling Treatment on the Microstructure, Texture, and Impact Transition Behavior of Heat-Treated Naval Grade HSLA Steel

Science.gov (United States)

Sk, Md. Basiruddin; Ghosh, A.; Rarhi, N.; Balamuralikrishnan, R.; Chakrabarti, D.

2017-07-01

In order to achieve the desired mechanical properties [YS > 390 MPa, total elongation >16 pct and Charpy impact toughness of 78 J at 213 K (-60 °C)] for naval application, samples from a low-carbon microalloyed steel have been subjected to different austenitization (1223 K to 1523 K) (950 °C to 1250 °C) and cooling treatments (furnace, air, or water cooling). The as-rolled steel and the sample air cooled from 1223 K (950 °C) could only achieve the required tensile properties, while the sample furnace cooled from 1223 K (950 °C) showed the best Charpy impact properties. Water quenching from 1223 K (950 °C) certainly contributed to the strength but affected the impact toughness. Overall, predominantly ferrite matrix with fine effective grain size and intense gamma-fiber texture was found to be beneficial for impact toughness as well as impact transition behavior. Small size and fraction of precipitates (like TiN, Nb, and V carbonitrides) eliminated the possibility of particle-controlled crack propagation and grain size-controlled crack propagation led to cleavage fracture. A simplified analytical approach has been used to explain the difference in impact transition behavior of the investigated samples.

Determination of ASTM 1016 structural welded joints fracture toughness through J integral

International Nuclear Information System (INIS)

Martins, Geraldo de Paula; Villela, Jefferson Jose; Terra, Jose Lucio; Rabello, Emerson Giovani; Martins, Geraldo Antonio Scoralick; Carneiro, Jose Rubens Goncalves

2009-01-01

Fracture toughness is an important parameter for studies of materials behavior in nuclear and conventional industry. Crack propagation resistance is, in general, evaluate using one of the fracture mechanics parameters K IC , for the case of the materials that exhibits a linear elastic behavior, the CTOD (crack tip opening displacement) and J IC , the critical value of J Integral, for the case of materials with elastic-plastic behavior. On this work the fracture mechanics parameters of the ASTM 1016 structural steel welded joints were obtained, using the J Integral. Charpy V tests at several temperatures were also obtained, with the purpose to obtain the curves of ductile-brittle of the regions of the welded joints: Base Metal, (MB), and Melted Zone (MZ). The joints were welded by Gas Metal Arc Welding (GMAW) with V bevel for evaluation the MZ toughness properties. The tests were accomplished at temperatures varying from -100 deg C to 100 deg C using the technical of compliance variation for J IC determination, the critical value that defines the initial stable crack growth, that applies to brittle and ductile materials. The J Integral alternative specimens has square cross section 10mmX10mm, according ASTM E 1820, with notch localized respectively at the BM and MZ. After the tests, the specimens fractured were analyzed in a scanning microscopic electronic (SME) for verification of the fracture surface. The fractography of the specimens at elevated temperatures presented dimples at the region of stable crack growth, characteristic of ductile fracture. The results of J Integral and Charpy V presented a good correlation between these two parameters. From these correlations it can be concluded that in some applications, the use Charpy V energy to infer fracture toughness can be substitute the Integral J tests. (author)

Temperature dependence of the dynamic fracture toughness of the alloy Incoloy 800 after cold work

International Nuclear Information System (INIS)

Krompholz, K.; Ullrich, G.

1991-02-01

Precracked charpy-V-notch specimens of the iron-nickel base alloy Incoloy 800 in the as-received condition and after cold work have been tested using an instrumented impact tester (hammer) in the temperature range 293 ≤ T/K ≤ 1223. The specific impact energies were determined by dial readings, from the integration of the load versus time and the load versus load point displacement diagrams; in all cases the agreement was excellent. The specific impact energies and the impulses are correlated with the test temperature and with the degree of cold work, respectively. The dynamic fracture toughness values were determined following the equivalent energy approach. In all cases a distinct decrease of the mechanical properties in the range between the as-received state and after 5 % cold work was found. The temperature behaviour of the impact energies clearly reveals an increase of its value between room temperature and 673 K. This increase is distinctly reduced after cold work. The dynamic fracture toughness decreases with increasing temperature. The fracture surfaces clearly show elasto-plastic fracture behaviour of the material in the temperature regime investigated. (author) 19 figs., 3 tabs., 7 refs

New unified fracture toughness estimation scheme for structural integrity assessment

Energy Technology Data Exchange (ETDEWEB)

Wallin, K; Nevasmaa, P [VTT, Espoo (Finland); Bannister, A [Research and Development, British Steel plc., Swinden Technology Centre Rotherham (United Kingdom)

1999-12-31

At present, treatment of fracture toughness data varies depending on the type of data (K{sub IC}, J, CTOD) that are available for fracture mechanics analysis. This complicates structural integrity assessment and makes it difficult to apply any single, unified procedure. Within the Brite-Euram project `SINTAP` a fracture toughness estimation scheme has been developed for the unified treatment of data for use in structural integrity assessment. As a procedure, it can be applied to Charpy data, as well as to fracture toughness data, and is suitable for the treatment of data at both single and different temperatures. The data sets may contain results from both homogeneous and inhomogeneous material, making the procedure applicable also to welded joints. The procedure allows fracture toughness assessment with quantified probability and confidence levels. Irrespective of the type of the original data, one material-specific K{sub mat} value representing a conservative estimate of the mean fracture toughness is obtained (with its probability distribution). This information can then be applied to structural integrity assessment. (orig.) 4 refs.

New unified fracture toughness estimation scheme for structural integrity assessment

Energy Technology Data Exchange (ETDEWEB)

Wallin, K.; Nevasmaa, P. [VTT, Espoo (Finland); Bannister, A. [Research and Development, British Steel plc., Swinden Technology Centre Rotherham (United Kingdom)

1998-12-31

At present, treatment of fracture toughness data varies depending on the type of data (K{sub IC}, J, CTOD) that are available for fracture mechanics analysis. This complicates structural integrity assessment and makes it difficult to apply any single, unified procedure. Within the Brite-Euram project `SINTAP` a fracture toughness estimation scheme has been developed for the unified treatment of data for use in structural integrity assessment. As a procedure, it can be applied to Charpy data, as well as to fracture toughness data, and is suitable for the treatment of data at both single and different temperatures. The data sets may contain results from both homogeneous and inhomogeneous material, making the procedure applicable also to welded joints. The procedure allows fracture toughness assessment with quantified probability and confidence levels. Irrespective of the type of the original data, one material-specific K{sub mat} value representing a conservative estimate of the mean fracture toughness is obtained (with its probability distribution). This information can then be applied to structural integrity assessment. (orig.) 4 refs.

Fracture toughness evaluation of circumferentially-cracked round bars

International Nuclear Information System (INIS)

Scibetta, M.

1996-05-01

The measure of the fracture toughness of a circumferentially-cracked round bar is generally performed through approximate formulae. Comparison of existing formulae to finite element results does not always show good agreement. Therefore an eta factor is introduced in order to improve the existing analytical formula. The axisymmetrical geometry is generally considered to be a high constrained geometry. Finite element calculations are performed to verify and quantify the constraint relative to the three point bending configuration (precracked Charpy)

Characterization on the Microstructure Evolution and Toughness of TIG Weld Metal of 25Cr2Ni2MoV Steel after Post Weld Heat Treatment

Directory of Open Access Journals (Sweden)

Xia Liu

2018-03-01

Full Text Available The microstructure and toughness of tungsten inert gas (TIG backing weld parts in low-pressure steam turbine welded rotors contribute significantly to the total toughness of the weld metal. In this study, the microstructure evolution and toughness of TIG weld metal of 25Cr2Ni2MoV steel low-pressure steam turbine welded rotor under different post-weld heat treatment (PWHT conditions are investigated. The fractography and microstructure of weld metal after PWHT are characterized by optical microscope, SEM, and TEM, respectively. The Charpy impact test is carried out to evaluate the toughness of the weld. The optical microscope and SEM results indicate that the as-welded sample is composed of granular bainite, acicular ferrite and blocky martensite/austenite (M-A constituent. After PWHT at 580 °C, the blocky M-A decomposes into ferrite and carbides. Both the number and size of precipitated carbides increase with holding time. The impact test results show that the toughness decreases dramatically after PWHT and further decreases with holding time at 580 °C. The precipitated carbides are identified as M23C6 carbides by TEM, which leads to the dramatic decrease in the toughness of TIG weld metal of 25Cr2Ni2MoV steel.

Effects of annealing time on the recovery of Charpy V-notch properties of irradiated high-copper weld metal

International Nuclear Information System (INIS)

Iskander, S.K.; Sokolov, M.A.; Nanstad, R.K.

1994-01-01

One of the options to mitigate the effects of irradiation on reactor pressure vessels is to thermally anneal them to restore the toughness properties that have been degraded by neutron irradiation. An important issue to be resolved is the effect on the toughness properties of reirradiating a vessel that has been annealed. This paper describes the annealing response of irradiated high-copper submerged-arc weld HSSI 73W. For this study, the weld has been annealed at 454 C (850 F) for lengths of time varying between 1 and 14 days. The Charpy V-notch 41-J (30-ft-lb) transition temperature (TT 41J ) almost fully recovered for the longest period studied, but recovered to a lesser degree for the shorter periods. No significant recovery of the TT 41J was observed for a 7-day anneal at 343 C (650 F). At 454 C for the durations studied, the values of the upper-shelf impact energy of irradiated and annealed weld metal exceeded the values in the unirradiated condition. Similar behavior was observed after aging the unirradiated weld metal at 460 and 490 C for 1 week

The effect of reduced oxygen content powder on the impact toughness of 316 steel powder joined to 316 steel by low temperature HIP

International Nuclear Information System (INIS)

Lind, Anders; Sundstroem, Johan

2004-11-01

During the manufacture of the blanket modules, 316L steel powder is simultaneously consolidated and joined to tubes and blocks of 316L materials by Hot Isostatic Pressing (HIP). The high processing temperature can detrimentally increase the grain size of the water cooling tubes in the structure and the blocks reducing their strength. It is well known that surface oxides on the powder particles negatively influence the impact toughness of material and joints consolidated in this way. By increasing the consolidation temperature the metallurgical bonding is improved, due to a redistribution of oxygen within the oxide layer towards more discrete oxide particles. In order to get acceptable mechanical properties of materials produced at a low HIP temperature the oxygen content on the powder surfaces needs to be reduced. The aim of this new techniques to reduce the oxygen content of the metal powder. The influence on Charpy impact energy and tensile strength were demonstrated

Effect of microstructure on the impact toughness of high strength steels

Energy Technology Data Exchange (ETDEWEB)

Gutierrez, I.

2014-07-01

One of the major challenges in the development of new steel grades is to get increasingly high strength combined with a low ductile brittle transition temperature and a high upper shelf energy. This requires the appropriate microstructural design. Toughness in steels is controlled by different microstructural constituents. Some of them, like inclusions, are intrinsic while others happening at different microstructural scales relate to processing conditions. A series of empirical equations express the transition temperature as a sum of contributions from substitutional solutes, free nitrogen, carbides, pearlite, grain size and eventually precipitation strengthening. Aimed at developing a methodology that could be applied to high strength steels, microstructures with a selected degree of complexity were produced at laboratory in a Nb-microalloyed steel. As a result a model has been developed that consistently predicts the Charpy curves for ferrite-pearlite, bainitic and quenched and tempered microstructures using as input data microstructural parameters. This model becomes a good tool for microstructural design. (Author)

Enhancement of Impact Toughness by Delamination Fracture in a Low-Alloy High-Strength Steel with Al Alloying

Science.gov (United States)

Sun, Junjie; Jiang, Tao; Liu, Hongji; Guo, Shengwu; Liu, Yongning

2016-12-01

The effect of delamination toughening of martensitic steel was investigated both at room and low temperatures [253 K and 233 K (-20 °C and -40 °C)]. Two low-alloy martensitic steels with and without Al alloying were both prepared. Layered structure with white band and black matrix was observed in Al alloyed steel, while a homogeneous microstructure was displayed in the steel without Al. Both steels achieved high strength (tensile strength over 1600 MPa) and good ductility (elongation over 11 pct), but they displayed stark contrasts on impact fracture mode and Charpy impact energy. Delamination fracture occurred in Al alloyed steel and the impact energies were significantly increased both at room temperature (from 75 to 138 J, i.e., nearly improved up to 2 times) and low temperatures [from 47.9 to 71.3 J at 233 K (-40 °C)] compared with the one without Al. Alloying with Al promotes the segregation of Cr, Mn, Si and C elements to form a network structure, which is martensite with higher carbon content and higher hardness than that of the matrix. And this network structure evolved into a band structure during the hot rolling process. The difference of yield stress between the band structure and the matrix gives rise to a delamination fracture during the impact test, which increases the toughness greatly.

Use of miniaturized compact tension specimens for fracture toughness measurements in the upper shelf regime. Electrabel/Tractebel-SCK-CEN Convention 2004 Task 1.1.4/2

International Nuclear Information System (INIS)

Lucon, E.; Scibetta, M.; Chaouadi, R.; Walle, E. van

2005-04-01

In the nuclear field, the importance of direct fracture toughness measurements on RPV materials has been nowadays widely recognized, as opposed to Charpy-based estimations. However, sample dimensions have to be kept small in order to optimize the use of available material (often in the form of previously broken Charpy specimens) or, in the case of new irradiations, make effective use of the limited space available inside irradiation facilities. One of the most appealing geometries for fracture toughness measurements is the miniature Compact Tension specimen, MC(T), which has the following dimensions: B = 4.15 mm, W = 8.3 mm, cross section 10 x 10 mm 2 . Four MC(T) specimens can be machined out of a broken half Charpy, and in the case of irradiation ten MC(T) samples occupy approximately the same volume as a full-size Charpy specimen. The MC(T) geometry was already successfully applied and qualified for fracture toughness assessments in the ductile-to-brittle transition regime, using the Master Curve method (ASTM E1921-03). A further, comprehensive investigation is presented in this report, aimed at assessing the applicability of MC(T) specimens to measure fracture toughness in fully ductile (upper shelf) conditions. In this study, 18 1TC(T) and 20 MC(T) specimens have been tested at different temperatures from three RPV steels and one low-alloy C-Mn steel. The results obtained clearly show that MC(T) samples exhibit lower fracture toughness properties, both in terms of initiation of ductile tearing (according to various test standards) and resistance to ductile crack propagation (J-R curve). The reduction of tearing resistance might be attributed to work hardening prevailing over loss of constraint in the uncracked ligament in a side-grooved specimen, or to the inadequacy of J-integral to represent ductile crack extension in very small specimens. Both arguments will have to be verified with further investigations. (author)

On impact testing of subsize Charpy V-notch type specimens

International Nuclear Information System (INIS)

Mikhail, A.S.; Nanstad, R.K.

1994-01-01

The potential for using subsize specimens to determine the actual properties of reactor pressure vessel steels is receiving increasing attention for improved vessel condition monitoring that could be beneficial for light-water reactor plant-life extension. This potential is made conditional upon, on the one hand, by the possibility of cutting samples of small volume from the internal surface of the pressure vessel for determination of actual properties of the operating pressure vessel. The plant-life extension will require supplemental surveillance data that cannot be provided by the existing surveillance programs. Testing of subsize specimens manufactured from broken halves of previously tested surveillance Charpy V-notch (CVN) specimens offers an attractive means of extending existing surveillance programs. Using subsize CVN type specimens requires the establishment of a specimen geometry that is adequate to obtain a ductile-to-brittle transition curve similar to that obtained from full-size specimens. This requires the development of a correlation of transition temperature and upper-shelf toughness between subsize and full-size specimens. The present study was conducted under the Heavy-Section Steel Irradiation Program. Different published approaches to the use of subsize specimens were analyzed and five different geometries of subsize specimens were selected for testing and evaluation. The specimens were made from several types of pressure vessel steels with a wide range of yield strengths, transition temperatures, and upper-shelf energies (USEs). Effects of specimen dimensions, including depth, angle, and radius of notch have been studied. The correlation of transition temperature determined from different types of subsize specimens and the full-size specimen is presented. A new procedure for transforming data from subsize specimens was developed and is presented

Development of a reconstitution system of Charpy probes for the surveillance of vessels in nucleo electric plants

International Nuclear Information System (INIS)

Romero C, J.; Hernandez, R.; Fernandez, F.; Gonzalez M, A.

2007-01-01

This work describes the development of a welding system, for the rebuilding of halves of Charpy test tubes, the rebuilding consists on welding two implants in those ends of these halves of test tubes, in these welding the main requirement is not to alter the mechanical properties in a minimum volume of 1 cm 3 , the rebuilding is medullary in the surveillance programs of the reactor vessel. In these programs, the mechanical state of the vessel is evaluated, for it there are surveillance capsules with a Charpy witness test tubes series, subjected to a neutron flow similar or bigger to that of the vessel. The objective is to evaluate in advance on the vessel fragilization grade its life design. However the number of capsules with the witness test tubes it is only for the plant design life and at the moment the nucleo electric, negotiates an extension of life of these, until for 20 more years, of there the importance of this material witness's that stores the information of the damage accumulated by the neutron flow. This material requires to be taken advantage it after being rehearsed and the normative one settles down as obligatory to qualify the rebuilding process with all the requirements settled down in the ASTM Designation: E 1253-99 'Standard Guide for Reconstitution of irradiated Charpy-Sized Specimens', to obtain other reconstituted Charpy test tubes that are again introduced in the reactor. When being reconstituted the halves of the original test tubes it is obtained double reconstituted Charpy test tubes. Half of the test tubes they are used in the surveillance program of the vessel, with the surpluses test tubes, it can determine the fracture toughness, property of the material used in the extension methodology of life of vessel. (Author)

Development of a statistically-based lower bound fracture toughness curve (Ksub(IR) curve)

International Nuclear Information System (INIS)

Wullaert, R.A.; Server, W.L.; Oldfield, W.; Stahlkopf, K.E.

1977-01-01

A program of initiation fracture toughness measurements on fifty heats of nuclear pressure vessel production materials (including weldments) was used to develop a methodology for establishing a revised reference toughness curve. The new methodology was statistically developed and provides a predefined confidence limit (or tolerance limit) for fracture toughness based upon many heats of a particular type of material. Overall reference curves were developed for seven specific materials using large specimen static and dynamic fracture toughness results. The heat-to-heat variation was removed by normalizing both the fracture toughness and temperature data with the precracked Charpy tanh curve coefficients for each particular heat. The variance and distribution about the curve were determined, and lower bounds of predetermined statistical significance were drawn based upon a Pearson distribution in the lower shelf region (since the data were skewed to high values) and a t-distribution in the transition temperature region (since the data were normally distributed)

Effect of Mn on σ Phase and Toughness of 22%Cr Duplex Stainless Steel by Aging Treatment at 700℃

Directory of Open Access Journals (Sweden)

BAI Yu-liang

2017-05-01

Full Text Available The effect of different Mn contents on the σ phase and toughness of 22%Cr (mass fraction, the same below low-nickel DSS by means of OM, XRD, SEM, TEM, precipitation kinetics and Charpy impact tests was studied. The results show that the morphology of precipitated phases changes from tiny granulated σ phase in δ/γ phase boundary to σ/γ2 eutectoid structure within δ phase with the addition of Mn from 4.3% to 9.7% and 76 hours aging. The increase of Mn content can decrease Avrami exponent n and increase reaction constant B, and the accelerating of σ-phase precipitation with higher Mn addition is due to the participation of Mn. Increasing Mn content can make initial time and ending time of σ-phase precipitation earlier and expand the interval between the initial time and ending time of σ-phase precipitation, that is, the more Mn addition, the earlier precipitation beginning time of σ-phase and the lower precipitation rate of it. The impact toughness is not sensitive to 1% transformation fraction of δ-ferrite, but it drops rapidly while the transformation fraction of δ-ferrite increases from 1% to 5%. More addition of Mn is good to impact toughness at the early stage of aging treatment, but the impact toughness decreases rapidly by accelerating the transformation fraction of δ-ferrite more than 1% earlier at the middle stage of aging time.

Charpy impact test of oxidized and hydrogenated zircaloy using a thin strip specimen

International Nuclear Information System (INIS)

Otsuka, Teppei; Hashizume, Kenichi; Sugisaki, Masayasu

2004-01-01

The impact properties of an oxidized and a hydrogenated Zircaloy have been studied with an instrumented Charpy machine by using a strip Charpy V-notch specimen (1 mm thick by 4mm wide). Fracture processes such as crack initiation and propagation were examined using load-displacement curves obtained in this study. In the case of the hydrogenated specimen containing preferentially oriented hydrides, an appreciable decrease in the absorbed energy was observed in the crack propagation rather than in the crack initiation. From results of fractographs of the specimen, it was suggested that the reduction of the crack propagation energy of hydrogenated specimen could be attributed to the change of the stress state in the Zircaloy matrix, which was caused by the fracture of hydride in the inner part of specimen. In the case of the specimen oxidized at 973k for 60 min, on which an oxide layer (4 μm in thickness) and oxygen incursion layer (4μm) were formed, the surface layers affected the crack initiation process. The growing oxygen incursion layer, in particular, resulted in the constraint of plastic deformation of the Zircaloy matrix not only in the crack initiation but also in the crack propagation as its thickness increased. (author)

A summary of the low upper shelf toughness safety margin issue

International Nuclear Information System (INIS)

Merkle, J.G.

1991-01-01

The low upper shelf toughness issue has a long history, beginning with the choice of materials for the submerged arc welding process, but also potentially involving the use of A302-B plate. Criteria for vessels containing low upper shelf materials have usually been expressed in terms of the Charpy upper shelf impact energy. Although these criteria have had several different bases, the range of limiting values for wall thicknesses approaching 229 mm (9 in.) has remained between 54 to 68J (40 to 50 ft lbs). Allowable values for vessels with thinner walls and/or only circumferential low upper shelf welds might conceivably be less. A decision on criteria to be incorporated into the ASME Code is now being made. Choices to be made concern the method for estimating the decrease in upper shelf impact energy, flaw geometry for circumferential welds, statistical significance of toughness values, the choice between J D and J M , reference pressure, safety factors and the inclusion of tearing stability calculations by means of R curve extrapolation. NRC research programs have contributed significantly to the resolution of the low upper shelf issue. These programs embrace all aspects of the issue, including material characterization, large scale testing, analysis and criteria development. 52 refs., 5 figs

Correlations between fracture toughness and microstructure in 4140 steel. MRL E-113

Energy Technology Data Exchange (ETDEWEB)

Odegaard, T K

1979-06-01

Correlations between the microstructure of an ultra-high strength steel and material resistance to fracture, as measured by blunt notch Charpy impact tests and sharp crack K/sub IC/ tests, were investigated for a standard 870/sup 0/C/oil and an experimental 1175/sup 0/C/oil austenitizing treatment. The increase in sharp crack toughness with higher temperature austenitizing treatments, for the as-quenched and 200/sup 0/C/oil temper conditions, was rationalized by a fracture criterion based on the notion that for fracture to occur, a critical strain, epsilon/sub f/, must be achieved over some critical distance, delta. The lath colonies were identified as the fracture controlling microstructural unit, and hence, their size was considered to be the critical distance, delta. Toughness in the 300/sup 0/C/l hour and 400/sup 0/C/l hour temper conditions, for which the mechanical data indicated an embrittlement, was clearly controlled by the cementite morphology in conjunction with the prior austenite grain size. Attempts to rationalize toughness in these temper conditions, using a stress-controlled fracture criterion, were unsuccessful and led to physically unreasonable results. In the 500/sup 0/C/l hour temper condition, stable crack growth and periodic ridge patterns were observed. Fracture toughness differences between the 870/sup 0/C and 1175/sup 0/C austenitizing treatments were qualitatively rationalized by the nature of the respective fracture morphologies. Good correspondence between J/sub IC/ and the so-called tearing modulus, T, as indicators of sharp crack fracture toughness, was observed.

Correlations between fracture toughness and microstructure in 4140 steel. MRL E-113

International Nuclear Information System (INIS)

Odegaard, T.K.

1979-06-01

Correlations between the microstructure of an ultra-high strength steel and material resistance to fracture, as measured by blunt notch Charpy impact tests and sharp crack K/sub IC/ tests, were investigated for a standard 870 0 C/oil and an experimental 1175 0 C/oil austenitizing treatment. The increase in sharp crack toughness with higher temperature austenitizing treatments, for the as-quenched and 200 0 C/oil temper conditions, was rationalized by a fracture criterion based on the notion that for fracture to occur, a critical strain, epsilon/sub f/, must be achieved over some critical distance, delta. The lath colonies were identified as the fracture controlling microstructural unit, and hence, their size was considered to be the critical distance, delta. Toughness in the 300 0 C/l hour and 400 0 C/l hour temper conditions, for which the mechanical data indicated an embrittlement, was clearly controlled by the cementite morphology in conjunction with the prior austenite grain size. Attempts to rationalize toughness in these temper conditions, using a stress-controlled fracture criterion, were unsuccessful and led to physically unreasonable results. In the 500 0 C/l hour temper condition, stable crack growth and periodic ridge patterns were observed. Fracture toughness differences between the 870 0 C and 1175 0 C austenitizing treatments were qualitatively rationalized by the nature of the respective fracture morphologies. Good correspondence between J/sub IC/ and the so-called tearing modulus, T, as indicators of sharp crack fracture toughness, was observed

Influence of hydrogen content on impact toughness of Zr-2.5Nb pressure tube alloy

Energy Technology Data Exchange (ETDEWEB)

Singh, R.N., E-mail: rnsingh@barc.gov.in [Mechanical Metallurgy Division, Bhabha Atomic Research Centre, Mumbai 400085 (India); Viswanathan, U.K.; Kumar, Sunil; Satheesh, P.M.; Anantharaman, S. [Post Irradiation Examination Division, Bhabha Atomic Research Centre, Mumbai 400085 (India); Chakravartty, J.K. [Mechanical Metallurgy Division, Bhabha Atomic Research Centre, Mumbai 400085 (India); Stahle, P. [Division of Solid Mechanics, Lund University/LTH, SE22100 Lund (Sweden)

2011-07-15

Highlights: > For the first time impact behaviour of Zr-2.5Nb pressure tube material used in Indian Pressurized Heavy Water Reactor (IPHWR) as a function of hydrogen content and temperature is being reported. > The critical hydrogen concentration to cause low energy fracture at 25 and 200 deg. C is suggested. > The impact behaviour is rationalized in terms of hydrogen content, test temperature, microstructural features and state of stress ahead of a crack. - Abstract: Influence of hydrogen content on the impact toughness of Zr-2.5% Nb alloy was examined by carrying out instrumented drop weight tests in the temperature range of 25-250 deg. C using curved Charpy specimens fabricated from unirradiated pressure tubes of Indian Pressurized Heavy Water Reactor (IPHWR). Hydrogen content of the samples was between 10 and 170 ppm by weight (wppm). Sharp ductile-to-brittle-transition behaviour was demonstrated by hydrided materials. The temperature for the onset of transition increased with the increase in the hydrogen content of the specimens. The fracture surfaces of unhydrided specimen exhibited ductile fracture caused by micro void coalescence and tear ridges at lower temperatures and by fibrous fracture at intermediate and at higher temperatures. Except for the samples tested at the upper shelf energy levels, the fracture surfaces of all hydrided samples were suggestive of hydride assisted failure. In most cases the transverse cracks observed in the fracture path matched well with the hydride precipitate distribution and orientation.

Recent advances on Charpy specimen reconstitution techniques

Energy Technology Data Exchange (ETDEWEB)

Andrade, Arnaldo H.P.; Lobo, Raquel M.; Miranda, Carlos Alexandre J., E-mail: aandrade@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

2017-07-01

Charpy specimen reconstitution is widely used around the world as a tool to enhance or supplement surveillance programs of nuclear reactor pressure vessels. The reconstitution technique consists in the incorporation of a small piece from a previously tested specimen into a compound specimen, allowing to increase the number of tests. This is especially important if the available materials is restricted and fracture mechanics parameter have to be determined. The reconstitution technique must fulfill some demands, among them tests results like the original standard specimens and the loaded material of the insert must not be influenced by the welding and machining procedure. It is known that reconstitution of Charpy specimens may affect the impact energy in a consequence of the constraint of plastic deformation by the hardened weldment and HAZ. This paper reviews some recent advances of the reconstitution technique and its applications. (author)

Recent advances on Charpy specimen reconstitution techniques

International Nuclear Information System (INIS)

Andrade, Arnaldo H.P.; Lobo, Raquel M.; Miranda, Carlos Alexandre J.

2017-01-01

Charpy specimen reconstitution is widely used around the world as a tool to enhance or supplement surveillance programs of nuclear reactor pressure vessels. The reconstitution technique consists in the incorporation of a small piece from a previously tested specimen into a compound specimen, allowing to increase the number of tests. This is especially important if the available materials is restricted and fracture mechanics parameter have to be determined. The reconstitution technique must fulfill some demands, among them tests results like the original standard specimens and the loaded material of the insert must not be influenced by the welding and machining procedure. It is known that reconstitution of Charpy specimens may affect the impact energy in a consequence of the constraint of plastic deformation by the hardened weldment and HAZ. This paper reviews some recent advances of the reconstitution technique and its applications. (author)

Determination of dynamic fracture toughness using a new experimental technique

Directory of Open Access Journals (Sweden)

Cady Carl M.

2015-01-01

Full Text Available In other studies dynamic fracture toughness has been measured using Charpy impact and modified Hopkinson Bar techniques. In this paper results will be shown for the measurement of fracture toughness using a new test geometry. The crack propagation velocities range from ∼0.15 mm/s to 2.5 m/s. Digital image correlation (DIC will be the technique used to measure both the strain and the crack growth rates. The boundary of the crack is determined using the correlation coefficient generated during image analysis and with interframe timing the crack growth rate and crack opening can be determined. A comparison of static and dynamic loading experiments will be made for brittle polymeric materials. The analysis technique presented by Sammis et al. [1] is a semi-empirical solution, however, additional Linear Elastic Fracture Mechanics analysis of the strain fields generated as part of the DIC analysis allow for the more commonly used method resembling the crack tip opening displacement (CTOD experiment. It should be noted that this technique was developed because limited amounts of material were available and crack growth rates were to fast for a standard CTOD method.

Determination of dynamic fracture toughness using a new experimental technique

Science.gov (United States)

Cady, Carl M.; Liu, Cheng; Lovato, Manuel L.

2015-09-01

In other studies dynamic fracture toughness has been measured using Charpy impact and modified Hopkinson Bar techniques. In this paper results will be shown for the measurement of fracture toughness using a new test geometry. The crack propagation velocities range from ˜0.15 mm/s to 2.5 m/s. Digital image correlation (DIC) will be the technique used to measure both the strain and the crack growth rates. The boundary of the crack is determined using the correlation coefficient generated during image analysis and with interframe timing the crack growth rate and crack opening can be determined. A comparison of static and dynamic loading experiments will be made for brittle polymeric materials. The analysis technique presented by Sammis et al. [1] is a semi-empirical solution, however, additional Linear Elastic Fracture Mechanics analysis of the strain fields generated as part of the DIC analysis allow for the more commonly used method resembling the crack tip opening displacement (CTOD) experiment. It should be noted that this technique was developed because limited amounts of material were available and crack growth rates were to fast for a standard CTOD method.

Irradiation effects on tensile ductility and dynamic toughness of ferritic-martensitic 7-12 Cr steels

International Nuclear Information System (INIS)

Preininger, D.

2006-01-01

the reduction of toughness USE. As the model-assisted analyse of data observed on various RAFM steels at 60 dpa have shown, the comparably weaker normalised toughness reductions U = USE/USEo at lower irradiation temperatures of 100-300 o C are caused mainly by strain-induced fracture appearance. The superimposed formation in 10-12CrMoVNb steels strongly increases DBTT and particularly also the normalised toughness reduction U due to pronounced work hardening in connection with evident reductions of ductile and dynamic fracture stresses. The DBTT generally increases with decreasing uniform ductility more stronger at smaller precipitate sizes and weaker initial hardening. Dynamic toughness USE otherwise increases with increasing fracture strain and uniform ductility indicating that these are qualitative similar properties. The obtained analytical and numerical results are especially used for analyses of experimental results of ductility and Charpy-impact properties obtained from 10-12CrMoVNb and (7-9)CrWVTa(Ti)-RAFM steels including Eurofer'97 below 60 dpa at T I =100-500 o C. Additionally, the possible methods for extrapolating ductility and toughness data to high doses will be considered including the effect of oxide dispersion hardening in ODS-RAFM steels

Next generation self-shielded flux cored electrode with improved toughness for off shore oil well platform structures

Energy Technology Data Exchange (ETDEWEB)

Singh, Daya; Soltis, Patrick; Narayanan, Badri; Quintana, Marie; Fox, Jeff [The Lincoln Electric Company (United States)

2005-07-01

Self-shielded flux cored arc welding electrodes (FCAW-S) are ideal for outdoor applications, particularly open fabrication yards where high winds are a possibility. Development work was carried out on a FCAW-S electrode for welding 70 and 80 ksi yield strength base materials with a required minimum average Charpy V-Notch (CVN) absorbed energy value of 35 ft-lb at -40 deg F in the weld metal. The effect of Al, Mg, Ti, and Zr on CVN toughness was evaluated by running a Design of Experiments approach to systematically vary the levels of these components in the electrode fill and, in turn, the weld metal. These electrodes were used to weld simulated pipe joints. Over the range of compositions tested, 0.05% Ti in the weld metal was found to be optimum for CVN toughness. Ti also had a beneficial effect on the usable voltage range. Simulated offshore joints were welded to evaluate the effect of base metal dilution, heat input, and welding procedure on the toughness of weld metal. CVN toughness was again measured at -40 deg F on samples taken from the root and the cap pass regions. The root pass impact toughness showed strong dependence on the base metal dilution and the heat input used to weld the root and fill passes. (author)

Charpy V, an application in Mat lab; Charpy V, una aplicacion en Matlab

Energy Technology Data Exchange (ETDEWEB)

Castillo M, J.A.; Torres V, M. [ININ, 52045 Ocoyoacac, Estado de Mexico (Mexico)

2003-07-01

The obtained results with the system Charpy V{sub V}1 designed in Mat lab for the estimate of parameters of three mathematical models are shown. The adjustment of data is used to determine the fracture energy, the lateral expansion and the percentage of ductility of steels coming from the reactor vessels of Laguna Verde, Veracruz. The data come from test tubes type Charpy V of irradiated material and not irradiated. To verify our results they were compared with those obtained by General Electric of data coming from the Laguna Verde nuclear power plant. (Author)

Comparison between instrumented precracked Charpy and compact specimen tests of carbon steels

International Nuclear Information System (INIS)

Nanstad, R.K.

1980-01-01

The General Atomic Company High Temperature Gas-Cooled Reactor (HTGR) is housed within a prestressed concrete reactor vessel (PCRV). Various carbon steel structural members serve as closures at penetrations in the vessel. A program of testing and evaluation is underway to determine the need for reference fracture toughness (K/sub IR/) and indexing procedures for these materials as described in Appendix G to Section III, ASME Code for light water reactor steels. The materials of interest are carbon steel forgings (SA508, Class 1) and plates (SA537, Classes 1 and 2) as well as weldments of these steels. The fracture toughness behavior is characterized with instrumented precracked Charpy V-votch specimens (PCVN) - slow-bend and dynamic - and compact specimens (10-mm and 25-mm thicknesses) using both linear elastic (ASTM E399) and elastic-plastic (equivalent Energy and J-Integral) analytical procedures. For the dynamic PCVN tests, force-time traces are analyzed according to the procedures of the Pressure Vessel Research Council (PVRC)/Metal Properties Council (MPC). Testing and analytical procedures are discussed and PCVN results are compared to those obtained with compact specimens

Small specimen measurements of dynamic fracture toughness of heavy section steels for nuclear pressure vessel

International Nuclear Information System (INIS)

Tanaka, Y.; Iwadate, T.; Suzuki, K.

1987-01-01

This study presents the dynamic fracture toughness properties (KId) of 12 heats of RPV steels measured using small specimens and analysed based on the current research. The correlation between the KId test and other engineering small specimen tests such as Charpy test and drop weight test are also discussed and a method to predict the KId value is presented. (orig./HP)

Numerical modelling of Charpy-V notch test by local approach to fracture. Application to an A508 steel in the ductile-brittle transition range; Modelisation de l'essai Charpy par l'approche locale de la rupture. Application au cas de l'acier 16MND5 dans le domaine de transition

Energy Technology Data Exchange (ETDEWEB)

Tanguy, B

2001-07-15

Ferritic steels present a transition of the rupture mode which goes progressively of a brittle rupture (cleavage) to a ductile rupture when the temperature increases. The following of the difference of the transition temperature of the PWR vessel steel by the establishment of toughness curves makes of the Charpy test an integrating part of the monitoring of the French PWR reactors. In spite of the advantages which are adapted to it in particular its cost, the Charpy test does not allow to obtain directly a variable which characterizes a crack propagation resistance as for instance the toughness used for qualifying the mechanical integrity of a structure. This work deals with the establishment of the through impact strength-toughness in the transition range of the vessel steel: 16MND5 from a non-empirical approach based on the local approach of the rupture. The brittle rupture is described by the Beremin model (1983), which allows to describe the dispersion inherent in this rupture mode. The description of the brittle fissure is carried out by the GTN model (1984) and by the Rousselier model (1986). This last model has been modified in order to obtain a realistic description of the brittle damage in the case of fast solicitations and of local heating. The method proposed to determine the parameters of the damage models depends only of tests on notched specimens and of the inclusion data of the material. The behaviour is described by an original formulation parametrized in temperature which allows to describe all the tests carried out in this study. Before using this methodology, an experimental study of the behaviour and of the rupture modes of the steel 16MND5 has been carried out. From the toughness tests carried out in quasi-static and dynamical conditions, it has been revealed that this steel does not present important unwedging of its toughness curve due to the velocity effect. In the transition range, local heating of about 150 C have been measured in the root

Ultra low carbon bainitic (ULCB) steels after quenching and tempering

International Nuclear Information System (INIS)

Lis, A.K.; Lis, J.; Kolan, C.; Jeziorski, L.

1998-01-01

The mechanical and Charpy V impact strength properties of new advanced ultra low carbon bainitic (ULBC) steels after water quenching and tempering (WQT) have been investigated. Their chemical compositions are given. The nine continuous cooling transformation diagrams (CCT) of the new ULCB steel grades have been established. The CCT diagrams for ULCB N i steels containing 9% Ni - grade 10N9 and 5% Ni - grade HN5MVNb are given. The comparison between CCT diagrams of 3.5%Ni + 1.5%Cu containing steels grade HSLA 100 and HN3MCu is shown. The effect of the increase in carbon and titanium contents in the chemical composition of ULCB M n steels 04G3Ti, 06G3Ti and 09G3Ti on the kinetics of phase transformations during continuous cooling is presented by the shifting CCT diagrams. The Charpy V impact strength and brittle fracture occurence curves are shown. The effect of tempering temperature on tensile properties of WQT HN3MCu steel is shown and Charpy V impact strength curves after different tempering conditions are shown. The optimum tempering temperatures region of HN3MCu steel for high Charpy V impact toughness at law temperatures - 80 o C(193 K) and -120 o C(153 K) is estimated. The effect of tempering temperature on mechanical properties of HN5MVNb steel is given. The low temperature impact Charpy V toughness of HN5MVNb steel is shown. The optimum range of tempering temperature during 1 hour for high toughness of WQT HN5MVNb steel is given. HN3MCu and HN5MVNb steels after WQT have high yield strength YS≥690 MPa and high Charpy V impact toughness KV≥80 J at -100 o C (173K) and KCV≥50 J/cm 2 at - 120 o C (153K) so they may be used for cryogenic applications

Effect of Temperature on the Toughness of Locally Manufactured Low Alloy Steel SUP9 Used for Manufacturing Leaf Springs

Directory of Open Access Journals (Sweden)

Muhammad Ishaque Abro

2011-10-01

Full Text Available The effect of heat treatment on locally manufactured low alloy steel grade SUP9 most frequently used in making leaf springs for automobiles was studied. While for determination of toughness and hardness Charpy impact testing machine and Rockwell hardness tester were used. The cryogenic test temperatures were achieved by soaking the samples in liquid nitrogen and temperature was measured using digital thermometer capable of reading the temperature from -40-200oC. Hardening, tempering and austempering treatments were conducted using muffle furnace and salt bath furnace. After heat treatment samples were quenched in oil. The results of present work confirmed that toughness and hardness are inversely related with each other and are highly dependent on the type of heat treatment employed. Highest toughness was measured after austempering at 450oC. Effect of test temperature revealed that toughness of the samples increased significantly with decreasing temperature. DBTT (Ductile to Brittle Transition Temperature of the austempered samples was observed at -10oC, whereas, that of tempered samples could not be determined. Based on the test results authors wish to recommend the 600oC tempering temperature in place of 450oC where normally tempering is practiced in Alwin industry Karachi during manufacturing of leaf spring.

The effect of microstructural change on the Charpy impact properties of the high-strength ferritic/martensitic steel (PNC-FMS) irradiated in JOYO/MARICO-1

International Nuclear Information System (INIS)

Yano, Yasuhide; Akasaka, Naoaki; Yoshitake, Tsunemitsu; Abe, Yasuhiro

2004-03-01

It is well known that the irradiation embrittlement is one of the most important issues to apply ferritic steels for FBR core materials, although ferritic steels have been considered to be candidate core materials of the commercialized FBR core material because of their superior swelling resistance. In order to evaluate the effects of microstructural changes during irradiation on the Charpy impact properties of the high-strength ferritic/martensitic steel (PNC-FMS), microstructural observations were performed with transmission electron microscopy on ruptured halves of the half-sized Charpy specimens of PNC-FMS irradiated in the JOYO/MARICO-1. The results obtained in this study are as follows: (1) There was remarkable disappearance of the lath of martensite in the samples irradiated at 650degC, although there was no significant change in microstructures, especially the lath of martensite between the samples irradiated at 500degC and unirradiated. The disappearance of martensitic lath in the samples irradiated at 650degC was larger than that of the samples thermally aged at 650degC. (2) The ductile-brittle transition temperature (DBTT) of irradiated PNC-FMS is judged to increase with the disappearance of martensitic lath and to decrease with the recovery in dislocations. (3) The decrease in the upper shelf energy (USE) of irradiated PNC-FMS is significantly accompanied by the change of precipitation behavior. (4) The Charpy impact properties and microstructures of PNC-FMS irradiated at 500degC were superior under these irradiation conditions. In future, it is necessary to establish how to evaluate Charpy impact properties in a high fluence region, based on theoretical methods introduced from the data gained in low fluence experiments, in addition to expanding the data area widely. (author)

Numerical modelling of Charpy-V notch test by local approach to fracture. Application to an A508 steel in the ductile-brittle transition range; Modelisation de l'essai Charpy par l'approche locale de la rupture. Application au cas de l'acier 16MND5 dans le domaine de transition

Energy Technology Data Exchange (ETDEWEB)

Tanguy, B

2001-07-15

Ferritic steels present a transition of the rupture mode which goes progressively of a brittle rupture (cleavage) to a ductile rupture when the temperature increases. The following of the difference of the transition temperature of the PWR vessel steel by the establishment of toughness curves makes of the Charpy test an integrating part of the monitoring of the French PWR reactors. In spite of the advantages which are adapted to it in particular its cost, the Charpy test does not allow to obtain directly a variable which characterizes a crack propagation resistance as for instance the toughness used for qualifying the mechanical integrity of a structure. This work deals with the establishment of the through impact strength-toughness in the transition range of the vessel steel: 16MND5 from a non-empirical approach based on the local approach of the rupture. The brittle rupture is described by the Beremin model (1983), which allows to describe the dispersion inherent in this rupture mode. The description of the brittle fissure is carried out by the GTN model (1984) and by the Rousselier model (1986). This last model has been modified in order to obtain a realistic description of the brittle damage in the case of fast solicitations and of local heating. The method proposed to determine the parameters of the damage models depends only of tests on notched specimens and of the inclusion data of the material. The behaviour is described by an original formulation parametrized in temperature which allows to describe all the tests carried out in this study. Before using this methodology, an experimental study of the behaviour and of the rupture modes of the steel 16MND5 has been carried out. From the toughness tests carried out in quasi-static and dynamical conditions, it has been revealed that this steel does not present important unwedging of its toughness curve due to the velocity effect. In the transition range, local heating of about 150 C have been measured in the root

Numerical modelling of Charpy-V notch test by local approach to fracture. Application to an A508 steel in the ductile-brittle transition range

International Nuclear Information System (INIS)

Tanguy, B.

2001-07-01

Ferritic steels present a transition of the rupture mode which goes progressively of a brittle rupture (cleavage) to a ductile rupture when the temperature increases. The following of the difference of the transition temperature of the PWR vessel steel by the establishment of toughness curves makes of the Charpy test an integrating part of the monitoring of the French PWR reactors. In spite of the advantages which are adapted to it in particular its cost, the Charpy test does not allow to obtain directly a variable which characterizes a crack propagation resistance as for instance the toughness used for qualifying the mechanical integrity of a structure. This work deals with the establishment of the through impact strength-toughness in the transition range of the vessel steel: 16MND5 from a non-empirical approach based on the local approach of the rupture. The brittle rupture is described by the Beremin model (1983), which allows to describe the dispersion inherent in this rupture mode. The description of the brittle fissure is carried out by the GTN model (1984) and by the Rousselier model (1986). This last model has been modified in order to obtain a realistic description of the brittle damage in the case of fast solicitations and of local heating. The method proposed to determine the parameters of the damage models depends only of tests on notched specimens and of the inclusion data of the material. The behaviour is described by an original formulation parametrized in temperature which allows to describe all the tests carried out in this study. Before using this methodology, an experimental study of the behaviour and of the rupture modes of the steel 16MND5 has been carried out. From the toughness tests carried out in quasi-static and dynamical conditions, it has been revealed that this steel does not present important unwedging of its toughness curve due to the velocity effect. In the transition range, local heating of about 150 C have been measured in the root

Improvement of Strength-Toughness-Hardness Balance in Large Cross-Section 718H Pre-Hardened Mold Steel

Science.gov (United States)

Liu, Hanghang; Fu, Paixian; Liu, Hongwei; Li, Dianzhong

2018-01-01

The strength-toughness combination and hardness uniformity in large cross-section 718H pre-hardened mold steel from a 20 ton ingot were investigated with three different heat treatments for industrial applications. The different microstructures, including tempered martensite, lower bainite, and retained austenite, were obtained at equivalent hardness. The microstructures were characterized by using metallographic observations, scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), and electron back-scattered diffraction (EBSD). The mechanical properties were compared by tensile, Charpy U-notch impact and hardness uniformity tests at room temperature. The results showed that the test steels after normalizing-quenching-tempering (N-QT) possessed the best strength-toughness combination and hardness uniformity compared with the conventional quenched-tempered (QT) steel. In addition, the test steel after austempering-tempering (A-T) demonstrated the worse hardness uniformity and lower yield strength while possessing relatively higher elongation (17%) compared with the samples after N-QT (14.5%) treatments. The better ductility of A-T steel mainly depended on the amount and morphology of retained austenite and thermal/deformation-induced twined martensite. This work elucidates the mechanisms of microstructure evolution during heat treatments and will highly improve the strength-toughness-hardness trade-off in large cross-section steels. PMID:29642642

Improvement of Strength-Toughness-Hardness Balance in Large Cross-Section 718H Pre-Hardened Mold Steel

Directory of Open Access Journals (Sweden)

Hanghang Liu

2018-04-01

Full Text Available The strength-toughness combination and hardness uniformity in large cross-section 718H pre-hardened mold steel from a 20 ton ingot were investigated with three different heat treatments for industrial applications. The different microstructures, including tempered martensite, lower bainite, and retained austenite, were obtained at equivalent hardness. The microstructures were characterized by using metallographic observations, scanning electron microscopy (SEM, transmission electron microscopy (TEM, X-ray diffraction (XRD, and electron back-scattered diffraction (EBSD. The mechanical properties were compared by tensile, Charpy U-notch impact and hardness uniformity tests at room temperature. The results showed that the test steels after normalizing-quenching-tempering (N-QT possessed the best strength-toughness combination and hardness uniformity compared with the conventional quenched-tempered (QT steel. In addition, the test steel after austempering-tempering (A-T demonstrated the worse hardness uniformity and lower yield strength while possessing relatively higher elongation (17% compared with the samples after N-QT (14.5% treatments. The better ductility of A-T steel mainly depended on the amount and morphology of retained austenite and thermal/deformation-induced twined martensite. This work elucidates the mechanisms of microstructure evolution during heat treatments and will highly improve the strength-toughness-hardness trade-off in large cross-section steels.

Effects of Core-Shell Rubber (CSR) Nanoparticles on the Cryogenic Fracture Toughness of CSR Modified Epoxy

Science.gov (United States)

Wang, Jun; Magee, Daniel; Schneider, Judy; Cannon, Seth

2009-01-01

This study investigated the effects of core-shell rubber (CSR) nanoparticles on the mechanical properties and fracture toughness of an epoxy resin at ambient and liquid nitrogen (LN2) temperatures. Varying amounts of Kane Ace(Registered TradeMark) MX130 and Kane Ace(Registered TradeMark) MX960 toughening agent were added to a commercially available EPON 862/Epikure W epoxy resin. Elastic modulus was calculated using quasi-static tensile data. Fracture toughness was evaluated by the resulting breaking energy measured in Charpy impact tests conducted on an instrumented drop tower. The size and distribution of the CSR nanoparticles were characterized using Transmission Electron Microscopy (TEM) and Small Angle X-ray Scattering (SAXS). Scanning Electron Microscopy (SEM) was used to study the fracture surface morphology. The addition of the CSR nanoparticles increased the breaking energy with negligible change in elastic modulus and ultimate tensile stress (UTS). At ambient temperature the breaking energy increased with increasing additions of the CSR nanoparticles up to 13.8wt%, while at LN2 temperatures, it reached a plateau at much lower CSR concentration.

Acoustic emission measurements during impacts tests for determining ductile fracture data

International Nuclear Information System (INIS)

Richter, H.

2000-09-01

The document reports work for further development of methods and tests to obtain better information on the crack initiation toughness (J id ) under impact loading conditions, by acoustic emission measurements. The applicability of the acoustic emission tests for the given purpose was proven by instrumented Charpy tests using modified ISO-V specimens. The physical crack initiation toughness served as the reference value for reliable evaluation of the characteristic data obtained. This reference value is derived from the crack resistance curve determined by the multi-specimen cleavage fracture method combined with data from measurements of the stretching zone width. Verification of the acoustic emission-defined initiation value included a variety of tests, as e.g. additional dynamic single-specimen methods (L-COD, magnetic emission), and supplementary tests (D3PB, pendulum impact testing machine). The test materials are various steels with different strength/toughness properties. (orig./CB) [de

Microstructural characteristics and toughness of the simulated coarse grained heat affected zone of high strength low carbon bainitic steel

International Nuclear Information System (INIS)

Lan Liangyun; Qiu Chunlin; Zhao Dewen; Gao Xiuhua; Du Linxiu

2011-01-01

Highlights: → Total toughness can be separated into crack initiation energy and crack propagation energy. → Small effective grain size of lath martensite can improve the crack propagation energy. → MA constituent is mainly responsible for the low toughness of coarse bainite specimens. → High angle packet boundary in coarser bainite has few contributions to improving crack propagation energy. - Abstract: The correlation of microstructural characteristics and toughness of the simulated coarse grained heat affected zone (CGHAZ) of low carbon bainitic steel was investigated in this study. The toughness of simulated specimens was examined by using an instrumented Charpy impact tester after the simulation welding test was conducted with different cooling times. Microstructure observation and crystallographic feature analysis were conducted by means of optical microscope and scanning electron microscope equipped with electron back scattered diffraction (EBSD) system, respectively. The main microstructure of simulated specimen changes from lath martensite to coarse bainite with the increase in cooling time. The deterioration of its toughness occurs when the cooling time ranges from 10 to 50 s compared with base metal toughness, and the toughness becomes even worse when the cooling time increases to 90 s or more. The MA (martensite-austenite) constituent is primary responsible for the low toughness of simulated CGHAZ with high values of cooling time because the large MA constituent reduces the crack initiation energy significantly. For crack propagation energy, the small effective grain size of lath martensite plays an important role in improving the crack propagation energy. By contrast, high misorientation packet boundary in coarse bainite seems to have few contributions to the improvement of the toughness because cleavage fracture micromechanism of coarse bainite is mainly controlled by crack initiation.

Microstructural characteristics and toughness of the simulated coarse grained heat affected zone of high strength low carbon bainitic steel

Energy Technology Data Exchange (ETDEWEB)

Lan Liangyun, E-mail: lly.liangyun@gmail.com [State Key Laboratory of Rolling Technology and Automation, Northeastern University, Shenyang 110819 (China); Qiu Chunlin; Zhao Dewen; Gao Xiuhua; Du Linxiu [State Key Laboratory of Rolling Technology and Automation, Northeastern University, Shenyang 110819 (China)

2011-11-25

Highlights: {yields} Total toughness can be separated into crack initiation energy and crack propagation energy. {yields} Small effective grain size of lath martensite can improve the crack propagation energy. {yields} MA constituent is mainly responsible for the low toughness of coarse bainite specimens. {yields} High angle packet boundary in coarser bainite has few contributions to improving crack propagation energy. - Abstract: The correlation of microstructural characteristics and toughness of the simulated coarse grained heat affected zone (CGHAZ) of low carbon bainitic steel was investigated in this study. The toughness of simulated specimens was examined by using an instrumented Charpy impact tester after the simulation welding test was conducted with different cooling times. Microstructure observation and crystallographic feature analysis were conducted by means of optical microscope and scanning electron microscope equipped with electron back scattered diffraction (EBSD) system, respectively. The main microstructure of simulated specimen changes from lath martensite to coarse bainite with the increase in cooling time. The deterioration of its toughness occurs when the cooling time ranges from 10 to 50 s compared with base metal toughness, and the toughness becomes even worse when the cooling time increases to 90 s or more. The MA (martensite-austenite) constituent is primary responsible for the low toughness of simulated CGHAZ with high values of cooling time because the large MA constituent reduces the crack initiation energy significantly. For crack propagation energy, the small effective grain size of lath martensite plays an important role in improving the crack propagation energy. By contrast, high misorientation packet boundary in coarse bainite seems to have few contributions to the improvement of the toughness because cleavage fracture micromechanism of coarse bainite is mainly controlled by crack initiation.

Belgian Contribution to the IAEA CRP-IV Programme on Assuring Structural Integrity of Reactor Pressure Vessel

International Nuclear Information System (INIS)

Van Walle, E.; Chaouadi, R.; Scibetta, M.; Puzzolante, J.L.; Fabry, A.; Van de Velde, J.

1997-10-01

This report contains the actual status of the Belgian contribution to the IAEA CRP-IV program. Besides Charpy-V impact tests on as-received CRP-IV JRQ-specimens, fracture toughness tests were performed on two geometries: PCCV-specimens and CRB-specimens. The Charpy-V impact results correspond very well with the as-received CRP-III results. The fracture toughness data are also very consistent with identical tests recently performed on remaining as-received CRP-III material. Irradiated broken Charpy-V samples were reconstituted and tested in PCCV-mode. This was done in order to investigate the evolution of the ASME-curve versus the evolution of the mastercurve with irradiation. Initial results were reported. A new CHIVAS-irradiation in the CALLISTO-loop of the BR-2-reactor to support this investigation, is under preparation

On the proper fracture toughness properties to be used for pressurized thermal shock evaluations

International Nuclear Information System (INIS)

Server, W.L.

1997-01-01

The traditional approach in the U.S. for evaluating PTS has relied upon probabilistic studies in which the toughness has been based upon the data used to generated the lower bound ASME Code K IC and K IR curves. A mean curve through this data with a Gaussian statistical distribution assumed, except for a lower bound cutoff of somewhere between 2 and 3 standard deviations, has been used. The RT NDT normalizing concept has been maintained which then requires the measured shift in Charpy V-notch toughness at the 41 J (30 ft-lb) energy level be used to adjust the position of the Code curves. The Master Curve method provides a unique alternative in providing a much better measure of real fracture toughness, plus the opportunity to use a more refined statistical distribution using Weibull statistics. There are active moves in the U.S. to Standardize and Codify the Master Curve (also termed T 0 method). Benefits to both deterministic and probabilistic analyses will be realized since more realistic measures of toughness can be used

On the proper fracture toughness properties to be used for pressurized thermal shock evaluations

Energy Technology Data Exchange (ETDEWEB)

Server, W L [ATI Consulting, Danville, CA (United States)

1997-09-01

The traditional approach in the U.S. for evaluating PTS has relied upon probabilistic studies in which the toughness has been based upon the data used to generated the lower bound ASME Code K{sub IC} and K{sub IR} curves. A mean curve through this data with a Gaussian statistical distribution assumed, except for a lower bound cutoff of somewhere between 2 and 3 standard deviations, has been used. The RT{sub NDT} normalizing concept has been maintained which then requires the measured shift in Charpy V-notch toughness at the 41 J (30 ft-lb) energy level be used to adjust the position of the Code curves. The Master Curve method provides a unique alternative in providing a much better measure of real fracture toughness, plus the opportunity to use a more refined statistical distribution using Weibull statistics. There are active moves in the U.S. to Standardize and Codify the Master Curve (also termed T{sub 0} method). Benefits to both deterministic and probabilistic analyses will be realized since more realistic measures of toughness can be used.

Impact Toughness of Subzones in the Intercritical Heat-Affected Zone of Low-Carbon Bainitic Steel.

Science.gov (United States)

Li, Zhenshun; Zhao, Xuemin; Shan, Dongri

2018-06-06

The subzones of the intercritical heat-affected zone (IC HAZ) of low-carbon bainitic steel were simulated by using a Gleeble-3500 simulator to study the impact toughness. The results showed that the IC HAZ is not entirely brittle and can be further divided into three subzones according to the impact toughness or peak welding temperature; the invariant subzone heated between the critical transformation start temperature ( A c1 ) and 770 °C exhibited unchanged high impact toughness. Furthermore, an extremely low impact toughness was found in the embrittlement subzone, heated between 770 and 830 °C, and the reduction subzone heated between 830 °C and the critical transformation finish temperature ( A c3 ) exhibited toughness below that of the original metal. The size of the blocky martensite-austenite (M-A) constituents was found to have a remarkable level of influence on the impact toughness when heated below 830 °C. Additionally, it was found that, once the constituent size exceeds a critical value of 3.0 µm at a peak temperature of 770 °C, the IC HAZ becomes brittle regardless of lath or twinned martensite constitution in the M-A constituent. Essentially, embrittlement was observed to occur when the resolved length of initial cracks (in the direction of the overall fracture) formed as a result of the debonding of M-A constituents exceeding the critical Griffith size. Furthermore, when the heating temperature exceeded 830 °C, the M-A constituents formed a slender shape, and the impact toughness increased as the area fraction of the slender M-A constituents decreased.

Anomalous fracture toughness of irradiated Cr-MoV - Reactor pressure vessel steel

Energy Technology Data Exchange (ETDEWEB)

Ahistrand, R [Imatran Voima Oy (IVO), Helsinki (Finland)

1994-12-31

The base metal Crack Opening Displacement (COD) specimens of the irradiation-induced embrittlement surveillance programme in Loviisa 1 revealed an anomalous behaviour of K{sub JC} compared to the Charpy-V results and to expected results according to standards: about 20% of the COD specimens showed an exceptionally low fracture toughness. Abnormal test specimens were analyzed through fractography, metallography and repeated tests using reconstitution technique: the anomalous behaviour appears to be caused by incorrect pre-fatigue cracking of base metal COD specimens. 7 refs., 9 figs.

Charpy impact behavior of manganese-stabilized martensitic steels

International Nuclear Information System (INIS)

Hu, W.L.; Gelles, D.S.

1986-05-01

Tests were conducted to evaluate the irradiation-induced shift in ductile-to-brittle transition behavior of two manganese stabilized martensitic steels. Miniature Charpy specimens were fabricated from two heats of steel similar in composition to HT-9 but with 0.1% C and Mn contents ranging from 3.3 to 6.6.%. The 3.3% Mn steel showed a transition temperature similar to that of HT-9 in both the unirradiated condition and in specimens irradiated to 11.3 dpa. The steel containing 6.6% Mn exhibited a higher transition temperature after irradiation than the steel containing 3.3% Mn. The upper shelf energy (USE) after irradiation for the manganese stabilized alloys was much higher than for HT-9. 6 refs., 3 figs., 2 tabs

Impact Toughness of Subzones in the Intercritical Heat-Affected Zone of Low-Carbon Bainitic Steel

Directory of Open Access Journals (Sweden)

Zhenshun Li

2018-06-01

Full Text Available The subzones of the intercritical heat-affected zone (IC HAZ of low-carbon bainitic steel were simulated by using a Gleeble-3500 simulator to study the impact toughness. The results showed that the IC HAZ is not entirely brittle and can be further divided into three subzones according to the impact toughness or peak welding temperature; the invariant subzone heated between the critical transformation start temperature (Ac1 and 770 °C exhibited unchanged high impact toughness. Furthermore, an extremely low impact toughness was found in the embrittlement subzone, heated between 770 and 830 °C, and the reduction subzone heated between 830 °C and the critical transformation finish temperature (Ac3 exhibited toughness below that of the original metal. The size of the blocky martensite-austenite (M-A constituents was found to have a remarkable level of influence on the impact toughness when heated below 830 °C. Additionally, it was found that, once the constituent size exceeds a critical value of 3.0 µm at a peak temperature of 770 °C, the IC HAZ becomes brittle regardless of lath or twinned martensite constitution in the M-A constituent. Essentially, embrittlement was observed to occur when the resolved length of initial cracks (in the direction of the overall fracture formed as a result of the debonding of M-A constituents exceeding the critical Griffith size. Furthermore, when the heating temperature exceeded 830 °C, the M-A constituents formed a slender shape, and the impact toughness increased as the area fraction of the slender M-A constituents decreased.

Master curve characterization of the fracture toughness behavior in SA508 Gr.4N low alloy steels

Energy Technology Data Exchange (ETDEWEB)

Lee, Ki-Hyoung, E-mail: shirimp@kaist.ac.k [Department of Materials Science and Engineering, KAIST, Daejeon 305-701 (Korea, Republic of); Kim, Min-Chul; Lee, Bong-Sang [Nuclear Materials Research Division, KAERI, Daejeon 305-353 (Korea, Republic of); Wee, Dang-Moon [Department of Materials Science and Engineering, KAIST, Daejeon 305-701 (Korea, Republic of)

2010-08-15

The fracture toughness properties of the tempered martensitic SA508 Gr.4N Ni-Mo-Cr low alloy steel for reactor pressure vessels were investigated by using the master curve concept. These results were compared to those of the bainitic SA508 Gr.3 Mn-Mo-Ni low alloy steel, which is a commercial RPV material. The fracture toughness tests were conducted by 3-point bending with pre-cracked charpy (PCVN) specimens according to the ASTM E1921-09c standard method. The temperature dependency of the fracture toughness was steeper than those predicted by the standard master curve, while the bainitic SA508 Gr.3 steel fitted well with the standard prediction. In order to properly evaluate the fracture toughness of the Gr.4N steels, the exponential coefficient of the master curve equation was changed and the modified curve was applied to the fracture toughness test results of model alloys that have various chemical compositions. It was found that the modified curve provided a better description for the overall fracture toughness behavior and adequate T{sub 0} determination for the tempered martensitic SA508 Gr.4N steels.

Statistical evaluation of fracture characteristics of RPV steels in the ductile-brittle transition temperature region

International Nuclear Information System (INIS)

Kang, Sung Sik; Chi, Se Hwan; Hong, Jun Hwa

1998-01-01

The statistical analysis method was applied to the evaluation of fracture toughness in the ductile-brittle transition temperature region. Because cleavage fracture in steel is of a statistical nature, fracture toughness data or values show a similar statistical trend. Using the three-parameter Weibull distribution, a fracture toughness vs. temperature curve (K-curve) was directly generated from a set of fracture toughness data at a selected temperature. Charpy V-notch impact energy was also used to obtain the K-curve by a K IC -CVN (Charpy V-notch energy) correlation. Furthermore, this method was applied to evaluate the neutron irradiation embrittlement of reactor pressure vessel(RPV) steel. Most of the fracture toughness data were within the 95 percent confidence limits. The prediction of a transition temperature shift by statistical analysis was compared with that from the experimental data. (author)

The effect of hot strip mill processing parameters and alloy addition on low temperature toughness of API-X70 steel

Energy Technology Data Exchange (ETDEWEB)

Ro, Kwang Seop; Al-Shammary, Saad; Al-Butairi, Adel A. [QA and PTS, SAUDI IRON and STEEL COMAPNY, Al-Jubail, (Saudi Arabia); Al-Hajeri, Khaled F. [Saudi Basic Industries Corporation, Jubail, (Saudi Arabia)

2010-07-01

The design of high strength steel grade is based on stringent specifications in terms of chemistry, mechanical properties and surface requirements. This study investigated the effect of alloy addition on low temperature toughness of API X70 pipeline steel. Seven different chemical compositions have been selected for experimental testing. Ni, Cr and Cu were added in various quantities to the tested material without deteriorating the phase transformation to acicular ferrite. A tensile test, Charpy impact test, DWTT pressed notch test and microstructural observations using optical microscope and SEM were carried out. Statistical analyses were done to identify the relationship between chemical composition and DWTT shear area. The following equation showed excellent agreement with the experimental test data: Pct Shear aero of DWTT (-10 degrees C) = 954 - 0.3*SRT + 0.5*TBT - 0.4*FRT + 0.04*CT - 306*C - 60*(Mn+Ni+Cu) + 38*(Mo+Cr) - 791*(Ti+Nb+V) - 4*MA. The results showed that it is possible to design high strength API X 70 steel grades with good DWTT toughness by using the statistical equation that was developed.

Effects of irradiation on crack-arrest toughness of two high-copper welds

International Nuclear Information System (INIS)

Iskander, S.K.; Corwin, W.R.; Nanstad, R.K.

1990-01-01

The objective of this study is to determine the effect of neutron irradiation on the shift and shape of the lower-bound curve to crack-arrest data. Two submerged-arc welds with copper contents of 0.23 and 0.31 wt % were commercially fabricated in 220-mm-thick plate. Crack-arrest specimens fabricated from these welds were irradiated at a nominal temperature of 288 degree C to an average fluence of 1.9 x 10 19 neutrons/cm 2 (>1 MeV). A preliminary evaluation of the results shows that the neutron-irradiation induced crack-arrest toughness temperature shift is about the same as the Charpy V-notch impact temperature shift at the 41-J energy level. The shape of the lower-bound curves, (for the range of test temperatures covered), compared to those of the ASME K Ia -curve did not seem to have been altered by irradiation. 10 refs., 9 figs., 7 tabs

Tensile properties and impact toughness of S30408 stainless steel and its welded joints at cryogenic temperatures

Science.gov (United States)

Ding, Huiming; Wu, Yingzhe; Lu, Qunjie; Xu, Ping; Zheng, Jinyang; Wei, Lijun

2018-06-01

Designing a cryogenic pressure vessel based on the mechanical properties of the austenitic stainless steel (ASS) at its cryogenic operating temperature fully utilizes the potential of the material at low temperatures, resulting in lightweight and compact products. A series of tensile tests and impact tests were carried out in a wide range of 77-293 K, to investigate the mechanical properties of S30408 base metal (BM) and welded joints (WJ) at cryogenic temperatures. As the temperature decreases, yield stress (Rp0.2) and ultimate tensile stress (Rm) increase significantly thanks to the low-temperature strengthening effects. To estimate strengths at cryogenic temperatures, quadratic polynomial model was used to accurately predict the variations of Rp0.2 and Rm from 77 K to 293 K. As an important phase in the WJ, ferrite presents a radial pattern and an inhomogeneity in the WJ's cross-section. Due to the formation of ferrite in the WJ, the WJ has higher Rp0.2 and lower Rm , Charpy absorbed energy and lateral expansion compared with the BM. Strain-induced martensite transformation is an important role influencing the deformation of ASS at low temperatures. In this study, less martensite amount was measured in the weldment zone with higher Nickel equivalents which stabilize the austenite phase at cryogenic temperatures. Additionally, due to higher ferrite content and more precipitates forming, the SAW joints has lower Rm and impact toughness than PAW + GTAW joints. To ensure the structural integrity and safety, the PAW + GTAW method should be chosen and ferrite content be controlled.

Sensitivity of Microstructural Factors Influencing the Impact Toughness of Hypoeutectoid Steels with Ferrite-Pearlite Structure using Multiple Regression Analysis

International Nuclear Information System (INIS)

Lee, Seung-Yong; Lee, Sang-In; Hwang, Byoung-chul

2016-01-01

In this study, the effect of microstructural factors on the impact toughness of hypoeutectoid steels with ferrite-pearlite structure was quantitatively investigated using multiple regression analysis. Microstructural analysis results showed that the pearlite fraction increased with increasing austenitizing temperature and decreasing transformation temperature which substantially decreased the pearlite interlamellar spacing and cementite thickness depending on carbon content. The impact toughness of hypoeutectoid steels usually increased as interlamellar spacing or cementite thickness decreased, although the impact toughness was largely associated with pearlite fraction. Based on these results, multiple regression analysis was performed to understand the individual effect of pearlite fraction, interlamellar spacing, and cementite thickness on the impact toughness. The regression analysis results revealed that pearlite fraction significantly affected impact toughness at room temperature, while cementite thickness did at low temperature.

Weld investigations by 3D analyses of Charpy V-notch specimens

DEFF Research Database (Denmark)

Tvergaard, Viggo; Needleman, Allan

2005-01-01

The Charpy impact test is a standard procedure for determining the ductile-brittle transition in welds. The predictions of such tests have been investigated by full three dimensional transient analyses of Charpy V-notch specimens. The material response is characterised by an elastic...... parameters in the weld material differ from those in the base material, and the heat a®ected zone (HAZ) tends to be more brittle than the other material regions. The effect of weld strength undermatch or overmatch is an important issue. Some specimens, for which the notched surface is rotated relative...... to the surface of the test piece, have so complex geometry that only a full 3D analysis is able to account for the interaction of failure in the three different material regions, whereas ther specimens can be approximated in terms of a planar analysis....

Microstructural Characterization and the Effect of Phase Transformations on Toughness of the UNS S31803 Duplex Stainless Steel Aged Treated at 850 °C

Directory of Open Access Journals (Sweden)

Zucato Igor

2002-01-01

Full Text Available Duplex stainless steels, with ferritic-austenitic microstructure, have excellent mechanical properties and corrosion resistance. However, when duplex stainless steels are exposed to temperatures between 600 and 1000 °C, some phase transformations can occur such as chromium nitrides precipitation, chromium carbides precipitation and the sigma phase formation. The formation of such compounds leads to loss in both corrosion resistance and fracture toughness. The negative effects of the formation of chromium nitrides, carbides and the sigma phase are due to the chromium depletion in the matrix. The phase transformations cited above occur initially at ferritic-austenitic interfaces and at the grain boundaries. The aim of this work is to identify and characterize the phase transformations, which occur when aging heat treatments are carried out at temperatures at which the kinetics is the fastest for the reactions mentioned. At first, the samples were annealed at 1100 °C for 40 min. The aging heat treatments were then carried out at 850 °C for 6, 40 e 600 min. Microstructural characterization was done by using optical microscopy with different etchings, in order to identify each phase formed in the duplex stainless steel during aging heat treatments. The toughness was also evaluated by using Charpy impact test. Impact tests show that loss of toughness was related to phase transformations.

Charpy V, an application in Mat lab

International Nuclear Information System (INIS)

Castillo M, J.A.; Torres V, M.

2003-01-01

The obtained results with the system Charpy V V 1 designed in Mat lab for the estimate of parameters of three mathematical models are shown. The adjustment of data is used to determine the fracture energy, the lateral expansion and the percentage of ductility of steels coming from the reactor vessels of Laguna Verde, Veracruz. The data come from test tubes type Charpy V of irradiated material and not irradiated. To verify our results they were compared with those obtained by General Electric of data coming from the Laguna Verde nuclear power plant. (Author)

Influence of crystallographic orientation on the fracture toughness of strongly textured Ti--6Al--4V

International Nuclear Information System (INIS)

Bowen, A.W.

1978-01-01

Fracture toughness values for six test piece orientations in a strongly textured 57-mm thick rolled and annealed Ti--6Al--4V bar have been related to their crystallographic orientations. The K/sub Ic/ values, ranging from 46.3 to 93.3 MPa/m, could be divided into two groups. High values (74.7 to 93.3 MPa/m) were obtained when a crystallographic deformation mode ([1010] or [1122] slip) was parallel to the planes of maximum shear stress for plane strain conditions, and the significant fractographic feature for this group was a clearly defined stretch zone. In the second group, where crystallographic deformation modes were not aligned with the planes of maximum shear stress, much lower K/sub Ic/ values were recorded (46.3 to 50.7 MPa/m). In this case there was no stretch zone and, in addition, some test pieces appeared, in effect, to have delaminated in the immediate vicinity of the crack tip. Similar trends were also indicated by the results of Charpy impact tests. The influence of in-plane elastic anisotropy on fracture toughness is discussed, and the importance of test piece geometry highlighted. From the results it could be inferred that high toughness in anisotropic materials is possible only in certain orientations; stretch zone formation and fatigue striation formation are by the same mechanical process; and there will be significantly different critical crack sizes in textured titanium alloy components

Synchrotron analysis of toughness anomalies in nanostructured bainite

International Nuclear Information System (INIS)

Fielding, L.C.D.; Jones, N.G.; Walsh, J.; Van Boxel, S.; Blackmur, M.S.; Lee, P.D.; Withers, P.J.; Stone, H.J.; Bhadeshia, H.K.D.H.

2016-01-01

High-resolution synchrotron X-ray diffraction has been used to characterise the notch root regions of Charpy impact test specimens of a superbainitic steel, both before and after loading. The changes in the volume fraction of austenite induced by the application of a three-point-bending load were quantified. Analysis of diffraction peak shifts revealed the extent of residual tensile and compressive strains present due to both machining and an applied load. The results lend support to the hypothesis that the comparatively low energies absorbed during Charpy impact testing of superbainitic steels, <7 J, are due to the formation of stress-induced martensite at the notch root, prior to crack initiation.

Investigation of irradiation embrittlement and annealing behaviour of JRQ pressure vessel steel by instrumented impact tests

Energy Technology Data Exchange (ETDEWEB)

Valo, M; Rintamaa, R; Nevalainen, M; Wallin, K; Torronen, K [Technical Research Centre of Finland, Espoo (Finland); Tipping, P [Paul Scherrer Inst. (PSI), Villigen (Switzerland)

1994-12-31

Seven series of A533-B type pressure vessel steel specimens irradiated as well as irradiated - annealed - re-irradiated to different fast neutron fluences (up to 5.10{sup 19}/cm{sup 2}) have been tested with a new type of instrumented impact test machine. The radiation embrittlement and the effect of the intermediate annealing was assessed by using the ductile and cleavage fracture initiation toughness. Although the ductile fracture initiation toughness exhibited scatter, the transition temperature shift corresponding to the dynamic cleavage fracture initiation agreed well with the 41 J Charpy-V shift. The results indicate that annealing is beneficial in restoring mechanical properties in an irradiated nuclear pressure vessel steel. (authors). 8 refs., 11 figs., 1 tab.

Influence of Striking Edge Radius (2 mm versus 8 mm) on Instrumented Charpy Data and Absorbed Energies

Energy Technology Data Exchange (ETDEWEB)

Lucon, E.

2008-08-15

The most commonly used test standards for performing Charpy impact tests (ISO 148 and ASTM E 23) envisage the use of strikers having different radii of the striking edge, i.e. 2 mm (ISO) and 8 mm (ASTM). The effect of striker geometry on Charpy results was extensively studied in the past in terms of absorbed energy measured by the machine encoder, but few investigations are available on the influence of striker configuration on the results of instrumented Charpy tests (characteristic forces, displacements and integrated energy). In this paper, these effects are investigated based on the analysis of published results from three interlaboratory studies and some unpublished Charpy data obtained at SCK-CEN. The instrumented variables which are the most sensitive to the radius of the striking edge are the maximum force and its corresponding displacement, with 8mm-strikers providing systematically higher values. Absorbed energies, obtained both from the instrumented trace and from the pendulum encoder, are almost insensitive to the type of striker up to 200 J. For higher energy levels, the values obtained from 8mm strikers become progressively larger. Data scatter is generally higher for 2mm-strikers.

Potential impact of enhanced fracture-toughness data on pressurized-thermal-shock analysis

International Nuclear Information System (INIS)

Dickson, T.L.; Theiss, T.J.

1990-01-01

The Heavy Section Steel Technology (HSST) Program is involved with the generation of ''enhanced'' fracture-initiation toughness and fracture-arrest toughness data of prototypic nuclear reactor vessel steels. These two sets of data are enhanced because they have distinguishing characteristics that could potentially impact PWR pressure vessel integrity assessments for the pressurized-thermal shock (PTS) loading condition which is a major plant-life extension issue to be confronted in the 1990's. Currently, the HSST Program is planning experiments to verify and quantify, for A533B steel, the distinguishing characteristic of elevated initiation-fracture toughness for shallow flaws which has been observed for other steels. Deterministic and probabilistic fracture-mechanics analyses were performed to examine the influence of the enhanced initiation and arrest fracture-toughness data on the cleavage fracture response of a nuclear reactor pressure vessel subjected to PTS loading. The results of the analyses indicated that application of the enhanced K Ia data does reduce the conditional probability of failure P(F|E); however, it does not appear to have the potential to significantly impact the results of PTS analyses. The application of enhanced fracture-initiation-toughness data for shallow flaws also reduces P(F|E), but it does appear to have a potential for significantly affecting the results of PTS analyses. The effect of including Type I warm prestress in probabilistic fracture-mechanics analyses is beneficial. The benefit is transient dependent and, in some cases, can be quite significant. 19 refs., 12 figs., 1 tab

Irradiation effects on fracture toughness of two high-copper submerged-arc welds, HSSI series 5

International Nuclear Information System (INIS)

Nanstad, R.K.; Haggag, F.M.; McCabe, D.E.; Iskander, S.K.; Bowman, K.O.; Menke, B.H.

1992-10-01

The Fifth Irradiation Series in the Heavy-Section Steel irradiation (HSSI) Program was aimed at obtaining a statistically significant fracture toughness data base on two weldments with high-copper contents to determine the shift and shape of the K lc curve as a consequence of irradiation. The program included irradiated Charpy V-notch impact, tensile, and drop-weight specimens in addition to compact fracture toughness specimens. Compact specimens with thicknesses of 25.4, 50.8, and 101.6 mm [1T C(T), 2T C(T), and 4T C(T), respectively] were irradiated. Additionally, unirradiated 6T C(T) and 8T C(T) specimens with the same K lc measuring capacity as the irradiated specimens were tested. The materials for this irradiation series were two weldments fabricated from special heats of weld wire with copper added to the melt. One lot of Linde 0124 flux was used for all the welds. Copper levels for the two welds are 0.23 and 0.31 wt %, while the nickel contents for both welds are 0.60 wt %. Twelve capsules of specimens were irradiated in the pool-side facility of the Oak Ridge Research Reactor at a nominal temperature of 288 degree C and an average fluence of about 1.5 x 10 19 neutrons/cm 2 (> 1 MeV). This volume, Appendices E and F, contains the load-displacement curves and photographs of the fracture toughness specimens from the 72W weld (0.23 wt % Cu) and the 73 W weld (0.31 wt % Cu), respectively

Material properties characterization of low carbon steel using TBW and PWHT techniques in smooth-contoured and U-shaped geometries

International Nuclear Information System (INIS)

Aloraier, Abdulkareem S.; Joshi, Suraj; Price, John W.H.; Alawadhi, Khaled

2013-01-01

This paper investigates the effects of the temper bead welding (TBW) technique and post weld heat treatment (PWHT) on mechanical properties of multi-layer welding on low carbon steel specimens using Charpy V-notch impact testing and tensile testing. Several samples of two different weld geometries, viz. (i) smooth-contoured, and (ii) U-shaped were made with multiple bead layers using both TBW and PWHT techniques. Impact testing showed that at room temperature and below, TBW gave an impact toughness in the Heat Affected Zone (HAZ) better than both PWHT and the parent material. At temperatures higher than the room temperature but below 60 °C, PWHT gave better impact toughness in the HAZ. Above 60 °C, both TBW and PWHT showed impact toughness lower than that of the parent material. In tensile testing, both TBW and PWHT weld metal specimens produced acceptable results; however, TBW gave yield and tensile strengths closer to that of the actual material than PWHT. -- Highlights: • Effects of post weld heat treatment (PWHT) and temper bead welding (TBW) on properties are tested. • Charpy V-notch impact and tensile testing was performed on multi-layer welding of low carbon steel. • At room temperature and below, TBW gave better impact toughness than both PWHT and parent material. • Above room temperature but below 60 °C, PWHT gave better impact toughness than TBW. • Above 60 °C, both TBW and PWHT showed impact toughness lower than that of parent material

Fracture toughness testing of V-4Cr-4Ti at 25{degrees}C and -196{degrees}C

Energy Technology Data Exchange (ETDEWEB)

Li, H.X.; Kurtz, R.J. [Pacific Northwest National Lab., Richland, WA (United States)

1996-10-01

Measurements of the fracture toughness of the production-scale heat (832665) of V-4Cr-4Ti have been performed at 25{degrees}C and {minus}196{degrees}C using compact tension (CT) specimens. Test specimens were vacuum annealed at either 1000{degrees}C for 1 hour (HT1) or 1050{degrees}C for two hours (HT2). Specimens given the HT1 treatment were annealed after final machining, whereas the HT2 specimens received the 1050{degrees}C anneal at Teledyne Wah Chang prior to final machining. Following machining HT2 specimens were then vacuum annealed at 180{degrees}C for two hours to remove hydrogen. Specimens treated using HT1 had a partially recrystallized microstructure and those treated using HT2 had a fully recrystallized microstructure. The fracture toughness at 25{degrees}C was determined by J-integral tests and at {minus}196{degrees}C by ASTM E 399 type tests. Toughness values obtained at {minus}196{degrees}C were converted to J-integral values for comparison to the 25{degrees}C data. The 25{degrees}C fracture toughness was very high with none of the specimens giving valid results per ASTM criteria. Specimens fractured by microvoid coalescence. The fracture toughness at {minus}196{degrees}C was much lower than that at 25{degrees}C and the fracture surface showed predominantly cleavage features. The present results show a transition from ductile to brittle behavior with decreasing test temperature which is not observed from one-third scale Charpy impact tests. The fracture toughness at {minus}196{degrees}C was still quite high, however, at about 75 kJ/m{sup 2}. Delaminations in planes normal to the thickness direction were seen at both test temperatures. Fracture surfaces inside the delaminations exhibited nearly 100% cleavage facets. The cause of the brittle delaminations was not determined, but will be a subject for further investigation.

On the determining role of microstructure of niobium-microalloyed steels with differences in impact toughness

International Nuclear Information System (INIS)

Anumolu, R.; Kumar, B. Ravi; Misra, R.D.K.; Mannering, T.; Panda, D.; Jansto, S.G.

2008-01-01

The relationship between microstructure and impact toughness was investigated for niobium-microalloyed steels with similar yield strength. The nominal steel composition was similar and any variation in processing history was unintentional. The general microstructure of the investigated steel was similar and consisted of 85% polygonal ferrite and 15% pearlite. Despite these similarities, they exhibited variation in toughness and were classified as high- and low-toughness steels. Detailed microstructural investigation including stereological analysis and electron microscopy implied that toughness is strongly influenced by mean intercept length of polygonal ferrite and pearlite colony, and their distribution, interlamellar spacing, and degenerated pearlite

On the determining role of microstructure of niobium-microalloyed steels with differences in impact toughness

Energy Technology Data Exchange (ETDEWEB)

Anumolu, R. [Center for Structural and Functional Materials, University of Louisiana at Lafayette, LA 70504-4130 (United States); Department of Chemical Engineering, University of Louisiana at Lafayette, Lafayette, LA 70504-4130 (United States); Kumar, B. Ravi [Center for Structural and Functional Materials, University of Louisiana at Lafayette, LA 70504-4130 (United States); Misra, R.D.K. [Center for Structural and Functional Materials, University of Louisiana at Lafayette, LA 70504-4130 (United States); Department of Chemical Engineering, University of Louisiana at Lafayette, Lafayette, LA 70504-4130 (United States)], E-mail: dmisra@louisiana.edu; Mannering, T.; Panda, D. [Nucor-Yamato Steel, P.O. Box 1228, 5929 East State Highway 18, Blytheville, AR 72316 (United States); Jansto, S.G. [Reference Metals, 1000 Old Pond Road, Bridgeville, PA 15017 (United States)

2008-09-15

The relationship between microstructure and impact toughness was investigated for niobium-microalloyed steels with similar yield strength. The nominal steel composition was similar and any variation in processing history was unintentional. The general microstructure of the investigated steel was similar and consisted of 85% polygonal ferrite and 15% pearlite. Despite these similarities, they exhibited variation in toughness and were classified as high- and low-toughness steels. Detailed microstructural investigation including stereological analysis and electron microscopy implied that toughness is strongly influenced by mean intercept length of polygonal ferrite and pearlite colony, and their distribution, interlamellar spacing, and degenerated pearlite.

Plastic fracture toughness of austenitic welding connection for Ver-1000 nuclear reactor piping of 300-350 mm diameter

International Nuclear Information System (INIS)

Vasil'chenko, G.S.; Dragunov, Yu.G.; Kabelevskij, M.G.; Kazantsev, A.G.; Kunavin, S.A.; Merinov, G.N.; Sokov, L.M.

2000-01-01

The outside welding technology for circular welds in a pearlitic tube using austenitic welding wire materials is developed and applied in manufacturing pipelines of CPP and ECC. Mechanical properties and fracture toughness of austenitic welded joints in pearlitic tubes are determined to substantiate by calculation the practicality of the leakage prior to failure concept. The work is accomplished on experimental tube manufactured by hand arc welding. When manufactured the tube is cut into 5 rings. From the rings the tensile specimens are cut for testing at 20 and 350 deg C as well as Charpy V-notch impact specimens and compact specimens ST-1T. It is shown that the materials of the experimental tube meet the standard requirements. Only axial specimens cut across the weld are not in conformity with the requirements for specific elongation [ru

Effect of mechanical alloying atmosphere on the microstructure and Charpy impact properties of an ODS ferritic steel

International Nuclear Information System (INIS)

Oksiuta, Z.; Baluc, N.

2009-01-01

Two types of oxide dispersion strengthened (ODS) ferritic steels, with the composition of Fe-14Cr-2W-0.3Ti-0.3Y 2 O 3 (in weight percent), have been produced by mechanically alloying elemental powders of Fe, Cr, W, and Ti with Y 2 O 3 particles either in argon atmosphere or in hydrogen atmosphere, degassing at various temperatures, and compacting the mechanically alloyed powders by hot isostatic pressing. It was found in particular that mechanical alloying in hydrogen yields a significant reduction in oxygen content in the materials, a lower dislocation density, and a strong improvement in the fast fracture properties of the ODS ferritic steels, as measured by Charpy impact tests.

Crack arrest toughness of structural steels evaluated by compact test

International Nuclear Information System (INIS)

Nakano, Yoshifumi; Tanaka, Michihiro

1982-01-01

Crack arrest tests such as compact, ESSO and DCB tests were made on SA533B Cl. 1, HT80 and KD32 steels to evaluate the crack arrest toughness. The main results obtained are as follows: (1) The crack arrest toughness could be evaluated by K sub(Ia) which was obtained by the static analysis of compact test. (2) K sub(ID) determined by the dynamic analysis of compact test was greater than K sub(Ia), though K sub(ID) became close to K sub(Ia)/K sub(Q) became a unity where K sub(Q) is the stress intensity factor at the crack initiation. (3) No significant difference was observed between K sub(Ia) and K sub(ca) obtained by ESSO and DCB tests, though K sub(ca) obtained by DCB test tended to be smaller than K sub(Ia) at lower temperatures. (4) K sub(Ia) was smaller than K sub(Ic) in the transition temperature range, while it was greater than K sub(Id). In the temperature range where K sub(Ic), which was determined from J sub(Ic), decreased with temperature increase, however, it was smaller than K sub(Ia). (5) The fracture appearance transition temperature and the absorbed energy obtained by 2 mm V-notch Charpy test were appropriate parameters for representing the crack arrest toughness, while the NDT temperature was not. (author)

Effect of microstructure on the impact toughness of high strength steels

Directory of Open Access Journals (Sweden)

Gutiérrez, Isabel

2014-12-01

Full Text Available One of the major challenges in the development of new steel grades is to get increasingly high strength combined with a low ductile brittle transition temperature and a high upper shelf energy. This requires the appropriate microstructural design. Toughness in steels is controlled by different microstructural constituents. Some of them, like inclusions, are intrinsic while others happening at different microstructural scales relate to processing conditions. A series of empirical equations express the transition temperature as a sum of contributions from substitutional solutes, free nitrogen, carbides, pearlite, grain size and eventually precipitation strengthening. Aimed at developing a methodology that could be applied to high strength steels, microstructures with a selected degree of complexity were produced at laboratory in a Nb-microalloyed steel. As a result a model has been developed that consistently predicts the Charpy curves for ferrite-pearlite, bainitic and quenched and tempered microstructures using as input data microstructural parameters. This model becomes a good tool for microstructural design.El desarrollo de nuevos grados de acero se tropieza con frecuencia con la necesidad de incrementar la resistencia mecánica al mismo tiempo que se reduce la temperatura de transición dúctil-frágil y se eleva la energía del palier dúctil. Hacer frente a este reto requiere un diseño microestructural. La tenacidad en aceros está controlada por diferentes constituyentes microestructurales. Algunos de ellos, como las inclusiones son intrínsecos, pero otros que se manifiestan a diferentes escalas microestructurales dependen de las condiciones de proceso. Existen algunas ecuaciones empíricas que permiten calcular para ferrita-perlita en aceros de bajo carbono la temperatura de transición como suma de contribuciones de elementos en solución sólida, nitrógeno libre, carburos, fracción de perlita, tamaño de grano y, eventualmente

Comparative study on Charpy specimen reconstitution techniques

International Nuclear Information System (INIS)

Bourdiliau, B.; Decroix, G.-M.; Averty, X.; Wident, P.; Bienvenu, Y.

2011-01-01

Highlights: → Welding processes are used to reconstitute previously tested Charpy specimens. → Stud welding is preferred for a quick installation, almost immediately operational. → Friction welding produces better quality welds, but requires a development effort. - Abstract: Reconstitution techniques are often used to allow material from previously fractured Charpy-V specimens to be reused for additional experiments. This paper presents a comparative experimental study of various reconstitution techniques and evaluates the feasibility of these methods for future use in shielded cells. The following techniques were investigated: arc stud welding, 6.0 kW CO 2 continuous wave laser welding, 4.5 kW YAG continuous wave laser welding and friction welding. Subsize Charpy specimens were reconstituted using a 400 W YAG pulsed wave laser. The best result was obtained with arc stud welding; the resilience of the reconstituted specimens and the load-displacement curves agreed well with the reference specimens, and the temperature elevation caused by the welding process was limited to the vicinity of the weld. Good results were also obtained with friction welding; this process led to the best quality welds. Laser welding seems to have affected the central part of the specimens, thus leading to different resilience values and load-displacement curves.

Probabilistic fracture mechanics analysis of reactor vessels with low upper-shelf fracture toughness

International Nuclear Information System (INIS)

Yoon, K.K.

1993-01-01

A class of submerged-arc welds used in fabricating early reactor vessels has relatively high copper contents. Studies have shown that when such vessels are irradiated, the copper contributes to lowering the Charpy upper-shelf energy level. To address this concern, 10CFR50, Appendix G requires a fracture mechanics analysis to demonstrate an adequate margin of safety for continued service. The B and W Owners Group (B and WOG) has been accumulating J-resistance fracture toughness data for these weld metals. Based on a mathematical model derived from this B and WOG data base, the first Appendix G analysis was performed. Another important issue affecting reactor vessel integrity is pressurized thermal shock (PIS) transients. In the early 1980s, probabilistic fracture mechanics analyses were performed on a reactor vessel to determine the probability of failure under postulated accident scenarios. Results of such analyses were used by the Nuclear Regulatory Commission (NRC) to establish the screening criteria for assessing reactor vessel integrity under PTS transient loads. This paper addresses the effect of low upper-shelf toughness on the probability of failure of reactor vessels under PTS loads. Probabilistic fracture mechanics codes were modified to include the low upper-shelf toughness model used in a reference and a series of analyses was performed using plant-specific material conditions and realistic PTS scenarios. The results indicate that low upper-shelf toughness has an insignificant effect on the probability of reactor vessel failures. This is mostly due to PTS transients being susceptible to crack initiation at low temperatures and not affected by upper-shelf fracture toughness

Estimation of fracture toughness of cast stainless steels in LWR systems

International Nuclear Information System (INIS)

Chopra, O.K.

1990-01-01

A program is being conducted to investigate the low-temperature embrittlement of cast duplex stainless steels under light water reactor (LWR) operating conditions and to evaluate possible remedies for the embrittlement problem in existing and future plants. The scope of the investigation includes the following goals: develop a methodology and correlations for predicting the toughness loss suffered by cast stainless steel components during normal and extended life of LWRs, validate the simulation of in-reactor degradation by accelerated aging, and establish the effects of key compositional and metallurgical variables on the kinetics and extent of embrittlement. Microstructural and mechanical property data are being obtained on 25 experimental heats (static-cast keel blocks and slabs) and 6 commercial heats (centrifugally cast pipes and a static-cast pump impeller and pump casing ring), as well as on reactor-aged material of CF-3, CF-8, and CF-8M grades of cast stainless steel. The ferrite content of the cast materials ranges from 3 to 30%. Charpy-impact, tensile, and J-R curve tests have been conducted on several experimental and commercial heats of cast stainless steel that were aged up to 30,000 h at temperatures of 290 to 400 degrees C. The results indicate that thermal aging at these temperatures increases the tensile strength and decreases the impact energy and fracture toughness of the steels. In general, the low-carbon CF-3 steels are the most resistant to embrittlement, and the molybdenum-containing high-carbon CF-8M steels are the least resistant. Ferrite morphology has a strong effect on the degree or extent of embrittlement, and the kinetics of embrittlement can vary significantly with small changes in the constituent elements of the cast material

Improvement of impact toughness by modified hot working and heat treatment in 13%Cr martensitic stainless steel

Energy Technology Data Exchange (ETDEWEB)

Srivatsa, Kulkarni, E-mail: srivatsa.kulkarni@kcssl.com; Srinivas, Perla; Balachandran, G.; Balasubramanian, V.

2016-11-20

Improvement of the general mechanical properties and in particular sub-zero impact toughness in a 0.2%C-13%Cr martensitic stainless steel has been explored by varying the hot deformation and heat treatment conditions. The deformation conditions include hot rolling an ingot in one case and cogging the ingot to a semis followed by hot rolling in another case. The bars made from both routes were subjected to a single hardening heat treatment at 980 °C and 1040 °C oil quenched and a double hardening heat treatment at 1040 °C followed by 980 °C oil quenched. The hardened steels were subjected to a standard two stage tempering at 710 °C followed by 680 °C. The impact toughness was found to be doubled in the cogged and rolled steel in double hardened condition. Other processing conditions show varying impact toughness levels. The toughness observed was correlated to the grain size and the carbide distribution in the matrix and the fractography features.

Charpy impact test results on five materials and NIST verification specimens using instrumented 2-mm and 8-mm strikers

International Nuclear Information System (INIS)

Nanstad, R.K.; Sokolov, M.A.

1995-01-01

The Heavy-Section Steel Irradiation Program at Oak Ridge National Laboratory is involved in two cooperative projects, with international participants, both of which involve Charpy V-notch impact tests with instrumented strikers of 2mm and 8mm radii. Two heats of A 533 grade B class I pressure vessel steel and a low upper-shelf (LUS) submerged-arc (SA) weld were tested on the same Charpy machine, while one heat of a Russian Cr-Mo-V forging steel and a high upper-shelf (HUS) SA weld were tested on two different machines. The number of replicate tests at any one temperature ranged from 2 to 46 specimens. Prior to testing with each striker, verification specimens at the low, high, and super high energy levels from the National Institute of Standards and Technology (NIST) were tested. In the two series of verification tests, the tests with the 2mm striker met the requirements at the low and high energy levels but not at the super high energy. For one plate, the 2mm striker showed somewhat higher average absorbed energies than those for the 8-mm striker at all three test temperatures. For the second plate and the LUS weld, however, the 2mm striker showed somewhat lower energies at both test temperatures. For the Russian forging steel and the HUS weld, tests were conducted over a range of temperatures with tests at one laboratory using the 8mm striker and tests at a second laboratory using the 2mm striker. Lateral expansion was measured for all specimens and the results are compared with the absorbed energy results. The overall results showed generally good agreement (within one standard deviation) in energy measurements by the two strikers. Load-time traces from the instrumented strikers were also compared and used to estimate shear fracture percentage. Four different formulas from the European Structural Integrity Society draft standard for instrumented Charpy test are compared and a new formula is proposed for estimation of percent shear from the force-time trace

On the Effectiveness of the Dynamic Force Adjustment for Reducing the Scatter of Instrumented Charpy Results

International Nuclear Information System (INIS)

Lucon, E.

2008-01-01

One of the key factors for obtaining reliable instrumented Charpy results is the calibration of the instrumented striker. An interesting alternative to the conventional static calibration recommended by the standards is the Dynamic Force Adjustment (DFA), in which forces and displacements are iteratively adjusted until equality is achieved between absorbed energies calculated under the test record (Wt) and measured by the machine encoder (KV). In this study, this procedure has been applied to the instrumented data obtained by 10 international laboratories using notched and precracked Charpy specimens, in the framework of a Coordinated Research Project (CRP8) of IAEA. DFA is extremely effective in reducing the between-laboratory scatter for both general yield and maximum forces. The effect is less significant for dynamic reference temperatures measured from precracked Charpy specimens using the Master Curve procedure, but a moderate reduction of the standard deviation is anyway observed. It is shown that striker calibration is a prominent contribution to the interlaboratory variability of instrumented impact forces, particularly in the case of maximum forces.

On the Effectiveness of the Dynamic Force Adjustment for Reducing the Scatter of Instrumented Charpy Results

Energy Technology Data Exchange (ETDEWEB)

Lucon, E.

2008-09-15

One of the key factors for obtaining reliable instrumented Charpy results is the calibration of the instrumented striker. An interesting alternative to the conventional static calibration recommended by the standards is the Dynamic Force Adjustment (DFA), in which forces and displacements are iteratively adjusted until equality is achieved between absorbed energies calculated under the test record (Wt) and measured by the machine encoder (KV). In this study, this procedure has been applied to the instrumented data obtained by 10 international laboratories using notched and precracked Charpy specimens, in the framework of a Coordinated Research Project (CRP8) of IAEA. DFA is extremely effective in reducing the between-laboratory scatter for both general yield and maximum forces. The effect is less significant for dynamic reference temperatures measured from precracked Charpy specimens using the Master Curve procedure, but a moderate reduction of the standard deviation is anyway observed. It is shown that striker calibration is a prominent contribution to the interlaboratory variability of instrumented impact forces, particularly in the case of maximum forces.

Effect of microstructure evolution of the lamellar alpha on impact toughness in a two-phase titanium alloy

International Nuclear Information System (INIS)

Xu, Jianwei; Zeng, Weidong; Zhao, Yawei; Jia, Zhiqiang

2016-01-01

The effects of the evolution of the lamellar alpha microstructure on the impact toughness of Ti-17 alloy are investigated. For this purpose, the beta-processed material is isothermally forged at 820 °C and subsequently heat treated using the combination of solid solution and aging treatment. Then the impact tests are carried out at room temperature. The corresponding microstructure and fracture surface are examined by scanning electron microscope (SEM). Microstructural observations reveal that globularization behavior is the main feature of microstructure evolution and the globularization fraction increases with the increasing of prestrain. However, globularization behavior has a negative influence on the impact toughness of Ti-17 alloy. In this work, the impact toughness have been obtained in the range of 29–55 J/cm 2 via varying globularization fraction of alpha phase. A linear relationship between the impact toughness and globularization fraction can be observed though the quantitative analysis. The linear equation is expressed as A=−0.3232f+59.885. The two major reasons can be used to explain the effect of globularization fraction on the impact property of Ti-17 alloy. One explanation is that the lamellar structure can provide excellent interfacial strengthening effect, which can improve the toughness of material, and makes it not easy to fracture. On the other hand, the fracture surface of specimen with the lamellar structure has larger amplitude of ups and downs. A long crack path length will be generated during fracture process. By contrast, the fracture of specimen with the equiaxed structure presents more flat surface and shorter crack path.

Effect of Aging Treatment on Impact Toughness and Corrosion Resistance of Super Duplex Stainless Steel

Science.gov (United States)

Kim, Jae-Hwan; Oh, Eun-Ji; Lee, Byung-Chan; Kang, Chang-Yong

2016-01-01

The effect of aging time on impact toughness and corrosion resistance of 25%Cr-7%Ni-2%Mo-4%W-0.2%N super duplex stainless steel from the viewpoint of intermetallic secondary phase variation was investigated with scanning electron microscopic observation with energy-dispersive x-ray spectroscopic analysis and transmission electron microscopy. The results clarified that R-phase is precipitated not only at the interface of ferrite and austenite but inside the ferrite at an initial stage of aging and then transformed into σ-phase from an aging time of 1 h, while the ferrite phase decomposed into γ2 and σ-phase with increase of aging time. This variation of the phases led to decrease of its impact toughness, and specifically, the R-phase was proved to be predominant in the degradation of the impact toughness at the initial stage of the aging. Additionally, these secondary phases led to deterioration of corrosion resistance because of Cr depletion.

Computational evaluation of the constraint loss on the fracture toughness of reactor pressure vessel steels

International Nuclear Information System (INIS)

Serrano Garcia, M.

2007-01-01

The Master Curve approach is included on the ASME Code through some Code Cases to assess the reactor pressure vessel integrity. However, the margin definition to be added is not defined as is the margin to be added when the Master Curve reference temperature T 0 is obtained by testing pre-cracked Charpy specimens. The reason is that the T 0 value obtained with this specimen geometry is less conservative than the value obtained by testing compact tension specimens possible due to a loss of constraint. The two parameter fracture mechanics, considered as an extension of the classical fracture mechanics, coupled to a micromechanical fracture models is a valuable tool to assess the effect of constraint loss on fracture toughness. The definition of a parameter able to connect the fracture toughens value to the constraint level on the crack tip will allow to quantify margin to be added to the T 0 value when this value is obtained testing the pre-cracked Charpy specimens included in the surveillance capsule of the reactor pressure vessel. The Nuclear Regulatory Commission (NRC) define on the To value obtained by testing compact tension specimens and ben specimens (as pre-cracked Charpy are) bias. the NRC do not approved any of the direct applications of the Master Curve the reactor pressure vessel integrity assessment until this bias will be quantified in a reliable way. the inclusion of the bias on the integrity assessment is done through a margin to be added. In this thesis the bias is demonstrated an quantified empirical and numerically and a generic value is suggested for reactor pressure vessel materials, so that it can be used as a margin to be added to the T 0 value obtained by testing the Charpy specimens included in the surveillance capsules. (Author) 111 ref

Ductile crack initiation in the Charpy V-notch test

International Nuclear Information System (INIS)

Server, W.L.; Norris, D.M. Jr.; Prado, M.E.

1978-01-01

Initiation and growth of a crack in the Charpy V-notch test was investigated by performing both static and impact controlled deflection tests. Test specimens were deformed to various deflections, heat-tinted to mark crack extension and broken apart at low temperature to allow extension measurements. Measurement of the crack extension provided an estimate of crack initiation as defined by different criteria. Crack initiation starts well before maximum load, and is dependent on the definition of ''initiation''. Using a definition of first micro-initiation away from the ductile blunting, computer model predictions agreed favorably with the experimental results

Effect of effective grain size on Charpy impact properties of high-strength bainitic steels

International Nuclear Information System (INIS)

Shin, Sang Yong; Han, Seung Youb; Lee, Sung Hak; Hwang, Byoung Chul; Lee, Chang Gil

2008-01-01

This study is concerned with the effect of Cu and B addition on microstructure and mechanical properties of high-strength bainitic steels. Six kinds of steels were fabricated by varying alloying elements and hot-rolling conditions, and their microstructures and tensile and Charpy impact properties were investigated. Their effective grain sizes were also characterized by the electron back-scatter diffraction analysis. The tensile test results indicated that the B- or Cu-containing steels had the higher yield and tensile strengths than the B- or Cu-free steels because their volume fractions of bainitic ferrite and martensite were quite high. The B- or Cu-free steels had the higher upper shelf energy than the B- or Cu-containing steels because of their higher volume fraction of granular bainite. In the steel containing 10 ppm B without Cu, the best combination of high strengths, high upper shelf energy, and low energy transition temperature could be obtained by the decrease in the overall effective grain size due to the presence of bainitic ferrite having smaller effective grain size

Fracture toughness prediction for RPV Steels with various degree of embrittlement

International Nuclear Information System (INIS)

Margolin, B.; Gulenko, A.; Shvetsova, V.

2003-01-01

In the present report, predictions of the temperature dependence of cleavage fracture toughness are performed on the basis of the Master Curve approach and a probabilistic model named now the Prometey model. These predictions are performed for reactor pressure vessel steels in different states, the initial (as-produced), irradiated state with moderate degree of embrittlement and in the highly embrittled state. Calculations of the K IC (T) curves may be performed with both approaches on the basis of fracture toughness test results from pre-cracked Charpy specimens at some (one) temperature. The calculated curves are compared with test results. It is shown that the K IC (T) curves for the initial state calculated with the Master Curve approach and the probabilistic model show good agreement. At the same time, for highly embrittled RPV steel, the K IC (T) curve predicted with the Master Curve approach is not an adequate fit to the experimental data, whereas the agreement of the test results and the K IC (T) curve calculated with the probabilistic model is good. An analysis is performed for a possible variation of the K IC (T) curve shape and the scatter in K IC results. (author)

Postirradiation fracture toughness tests of ESR alloy HT-9 and modified 9Cr-1Mo alloy from UBR reactor experiments

International Nuclear Information System (INIS)

Hawthorne, J.R.; Reed, J.R.; Sprague, J.A.

1984-01-01

Alloy HT-9 and Modified 9Cr-1Mo are being evaluated for potential applications as first wall materials in magnetic fusion reactors. Objectives of the current research task were to test fatigue-precracked Charpy-V (PCC/sub v/) specimens from representative plates irradiated in the UBR reactor at 149 0 C or 300 0 C, and, to compare the results against postirradiation notch ductility data developed previously for the materials. Both plates represent electroslag refined (ESR) melt processing. PCC/sub v/ specimens of Alloy HT-9 and Modified 9Cr-1Mo alloy were irradiated at 300 0 C and 149 0 C, respectively, to approx.0.8 X 10 20 n/cm 2 , E > 0.1 MeV. During this period, postirradiation tests for fracture toughness were completed and results compared to notch ductility determinations from standard Charpy-V (C/sub v/) specimens irradiated in the same reactor experiments. Fracture surface examinations by SEM are also reported

Impact resistance and interlaminar fracture toughness of through-the-thickness reinforced graphite/epoxy

Science.gov (United States)

Dexter, H. B.; Funk, J. G.

1986-01-01

Five through-the-thickness stitch configurations are analyzed to determine the effect of impact resistance and interlaminar fracture toughness on T3000/3501-6 graphite/epoxy. The test specimens were stitched with either polyester or Kevlar yarns and with various stitch parameters. Tension and compression mechanical, impact and compression-after-impact, and double cantilever beam tests were conducted. It is observed that the stitched laminates have tension and compression strengths 20-25 percent lower than the strengths of unstitched laminates, the tension strength of stitched laminates is reduced with increasing number of stitches, and the compression strength increases as the number of stitches are increased. The impact data reveal that the Kevlar stitched laminates have less damage than unstitched laminates; the most effective configuration for suppressing impact damage and improving interlaminar fracture toughness consists of Kevlar yarns 1/4 inch apart with eight stitches per inch. The mode 1 critical strain energy release rate for the 1/4 inch Kevlar eight stitch laminate was calculated as 30 times higher than that of the unstitched.

Miniaturized Charpy test for reactor pressure vessel embrittlement characterization

Energy Technology Data Exchange (ETDEWEB)

Manahan, M.P. Sr. [MPM Research and Consulting, Lemont, PA (United States)

1999-10-01

Modifications were made to a conventional Charpy machine to accommodate the miniaturized Charpy V-Notch (MCVN) specimens which were fabricated from an archived reactor pressure vessel (RPV) steel. Over 100 dynamic MCVN tests were performed and compared to the results from conventional Charpy V-Notch (CVN) tests to demonstrate the efficacy of the miniature specimen test. The optimized sidegrooved MCVN specimens exhibit transitional fracture behavior over essentially the same temperature range as the CVN specimens which indicates that the stress fields in the MCVN specimens reasonably simulate those of the CVN specimens and this fact has been observed in finite element calculations. This result demonstrates a significant breakthrough since it is now possible to measure the ductile-brittle transition temperature (DBTT) using miniature specimens with only small correction factors, and for some materials as in the present study, without the need for any correction factor at all. This development simplifies data interpretation and will facilitate future regulatory acceptance. The non-sidegrooved specimens yield energy-temperature data which is significantly shifted downward in temperature (non-conservative) as a result of the loss of constraint which accompanies size reduction.

A perspective on thermal annealing of reactor pressure vessel materials from the viewpoint of experimental results

International Nuclear Information System (INIS)

Iskander, S.K.; Sokolov, M.A.; Nanstad, R.K.

1996-01-01

It is believed that in the next decade or so, several nuclear reactor pressure vessels (RPVs) may exceed the reference temperature limits set by the pressurized thermal shock screening criteria. One of the options to mitigate the effects of irradiation on RPVs is to thermally anneal them to restore the toughness properties that have been degraded by neutron irradiation. This paper summarizes recent experimental results from work performed at the Oak Ridge National Laboratory to study the annealing response, or ''recovery'' of several irradiated RPV steels. The fracture toughness is one of the important properties used in the evaluation of the integrity of RPVs. Optimally, the fracture toughness is measured directly by fracture toughness specimens, such as compact tension or precracked Charpy specimens, but is often inferred from the results of Charpy V-notch impact specimens. The experimental results are compared to the predictions of models for embrittlement recovery which have been developed by Eason et al. Some of the issues in annealing that still need to be resolved are discussed

Effect of microstructural evolution by isothermal aging on the mechanical properties of 9Cr-1WVTa reduced activation ferritic/martensitic steels

Energy Technology Data Exchange (ETDEWEB)

Park, Min-Gu [Korea Institute of Materials Science, Changwon 642-831 (Korea, Republic of); Lee, Chang-Hoon, E-mail: lee1626@kims.re.kr [Korea Institute of Materials Science, Changwon 642-831 (Korea, Republic of); Moon, Joonoh; Park, Jun Young; Lee, Tae-Ho [Korea Institute of Materials Science, Changwon 642-831 (Korea, Republic of); Kang, Namhyun [Pusan National University, Busan 609-735 (Korea, Republic of); Chan Kim, Hyoung [National Fusion Research Institute, Daejeon 305-806 (Korea, Republic of)

2017-03-15

The influence of microstructural changes caused by aging condition on tensile and Charpy impact properties was investigated for reduced activation ferritic-martensitic (RAFM) 9Cr-1WVTa steels having single martensite and a mixed microstructure of martensite and ferrite. For the mixed microstructure of martensite and ferrite, the Charpy impact properties deteriorated in both as-normalized and tempered conditions due to the ferrite and the accompanying M{sub 23}C{sub 6} carbides at the ferrite grain boundaries which act as path and initiation sites for cleavage cracks, respectively. However, aging at 550 °C for 20–100 h recovered gradually the Charpy impact toughness without any distinct drop in strength, as a result of the spheroidization of the coarse M{sub 23}C{sub 6} carbides at the ferrite grain boundaries, which makes crack initiation more difficult.

Mechanical properties of 1950's vintage 304 stainless steel weldment components after low temperature neutron irradiation

International Nuclear Information System (INIS)

Sindelar, R.L.; Caskey, G.R. Jr.; Thomas, J.K.; Hawthorne, J.R.; Hiser, A.L.; Lott, R.A.; Begley, J.A.; Shogan, R.P.

1991-01-01

The reactor vessels of the nuclear production reactors at the Savannah River Site (SRS) were constructed in the 1950's from Type 304 stainless steel plates welded with Type 308 stainless steel filler using the multipass metal inert gas process. An irradiated mechanical properties database has been developed for the vessel with materials from archival primary coolant system piping irradiated at low temperatures (75 to 150 degrees C) in the State University of New York at Buffalo reactor (UBR) and the High Flux Isotope Reactor (HFIR) to doses of 0.065 to 2.1 dpa. Fracture toughness, tensile, and Charpy-V impact properties of the weldment components (base, weld, and weld heat-affected-zone (HAZ)) have been measured at temperatures of 25 degrees C and 125 degrees C in the L-C and C-L orientations for materials in both the irradiated and unirradiated conditions for companion specimens. Fracture toughness and tensile properties of specimens cut from an SRS reactor vessel sidewall with doses of 0.1 and 0.5 dpa were also measured at temperatures of 25 and 125 degrees C. The irradiated materials exhibit hardening with loss of work hardenability and a reduction in toughness relative to the unirradiated materials. The HFIR-irradiated materials show an increase in yield strength between about 20% and 190% with a concomitant tensile strength increase between about 15% to 30%. The elastic-plastic fracture toughness parameters and Charpy-V energy absorption both decrease and show only a slight sensitivity to dose. The irradiation-induced decrease in the elastic-plastic fracture toughness (J def at 1 mm crack extension) is between 20% to 65%; the range of J 1C values are 72.8 to 366 kJ/m 2 for the irradiated materials. Similarly, Charpy V-notch results show a 40% to 60% decrease in impact energies

ASK Procedure for Instrumented Pre-cracked Charpy-Type Tests

International Nuclear Information System (INIS)

Varga, T.; Njo, D.H.; Prantl, G.

1981-01-01

The essential technical content of the ASK procedure originated from development work in Switzerland since 1963, and practical experiences gained since 1972. The remainder of the content and the format of the procedure are based on the ASTM E 24.03.03. (Tentative Draft Copy) 'Proposed Method for Pre-cracked Charpy Impact and Slow-Bend Testing of Metallic Materials' by C. E. Harbower, 1973. Two different velocities, 5 m/s and 0.1 m/s were used with a Schnadt-type machine of rigid construction. The stiffness of the machine proved to be very suitable for instrumented testing. The instrumented Schnadt-Type machine was equipped with strain gauges both on the top of the pendulum and on the chisel. A static force calibration was followed by energy calibration, comparing potential energy losses with the area under the force-deflection curve. Deflection was measured using a high frequency eddy current method on the pendulum, and for slow testing by means of an inductive gauge on the chisel. Charpy-Type specimens of 1.0 mm max notch depth and 0.12 mm max notch radius were pre-cracked using a resonant fatigue testing machine, or an eccentric drive machine. Crack propagation rate da/dN was measured using 'Russenberger' measuring gauges. In addition a new technique for the detection of dynamic crack initiation, developed at the Institute of Research and Technology (TVFA) in Vienna is discussed and some results presented

Quality assurance of the reactor pressure vessel of nuclear power plants. Determination of the fracture toughness KIC above the ductile-brittle transition region on small test specimens by means of a conformal mapping

International Nuclear Information System (INIS)

Ullrich, G.; Krompholz, K.

1994-01-01

The ''surveillance-programs'' for the determination of the mechanical properties of reactor pressure vessel (RPV) materials, as a function of the neutron dose, include impact and tensile tests for the boiling water reactor; while for pressurized water reactors additional wedge opening load specimens (WOL), for the measurement of the fracture toughness K IC at low temperatures, are utilized. While the Charpy impact toughness gives the total magnitude of energy, which indicates the change of the material state, e.g. the state of embrittlement, the fracture toughness, I IC , gives a base for mechanical calculations. This is of importance for components in which cracks or flaws are assumed. The mechanical analysis, and its relevance to safety assessments, depends on the knowledge of different parameters such as geometry of the structure and flaws, and load history of the structure. Fracture mechanical methods play an important role, if the leak-before-fracture problem is considered. Within the frame work of fracture mechanical methods, only the influence of assumed macroscopic cracks on the structural behaviour can be handled. Flaw formation processes in flaw-free structures, as well as the treatment of short flaws, can not currently be included. In the regime of low and intermediate temperatures (for ferritic and austenitic materials, normally below 400 o C), the rules of linear elastic fracture mechanics (LEFM) and elasto-plastic fracture mechanics (EPFM) are applied, some of which are already part of the code cases. (author) 5 figs., 32 refs

Effects of Rare Earth on the Microstructure and Impact Toughness of H13 Steel

Directory of Open Access Journals (Sweden)

Jinzhu Gao

2015-03-01

Full Text Available Studies of H13 steel suggest that under appropriate conditions, additions of rare-earth metals (REM can significantly enhance mechanical properties, such as impact toughness. This improvement is apparently due to the formation of finer and more dispersive RE inclusions and grain refinement after REM additions. In this present work, the microstructure evolution and mechanical properties of H13 steel with rare earth additions (0, 0.015, 0.025 and 0.1 wt.% were investigated. The grain size, inclusions and fracture morphology were systematically studied by means of optical microscopy (OM, scanning electron microscopy (SEM and transmission electron microscopy (TEM. The results indicate that REM addition of 0.015 wt.% can result in good improvement of performance compared to the REM additions of 0.025 wt.% and 0.1 wt.%. It is found that the impact toughness is significantly enhanced with the addition of 0.015% REM, which can be improved 90% from 10 J to 19 J. Such an addition of REM can result in a huge volume fraction of finer and more dispersive inclusions which are extremely good to toughness.

Influence of crystallographic texture in X70 pipeline steels on toughness anisotropy and delamination

Science.gov (United States)

Al-Jabr, Haytham M.

The effects of microstructure and crystallographic texture in four commercially-produced API X70 pipeline steels and their relation to planar anisotropy of toughness and delamination were evaluated. The experimental steels were processed through either a hot strip mill, a Steckel mill, or a compact strip mill. Different processing routes were selected to obtain plates with potential variations in the microstructure and anisotropic characteristics. Tensile and Charpy impact testing were used to evaluate the mechanical properties in three orientations: longitudinal (L), transverse (T) and diagonal (D) with respect to the rolling direction to evaluate mechanical property anisotropy. The yield and tensile strengths were higher in the T orientation and toughness was lower in the D orientation for all plates. Delamination was observed in some of the ductile fracture surfaces of the impact samples. To further study the splitting behavior and effects on impact toughness, a modified impact test (MCVN) specimen with side grooves was designed to intensify induced stresses parallel to the notch root and thus facilitate evaluation of delamination. Scanning electron microscopy combined with electron backscattered diffraction (EBSD) were used to evaluate the grain size, microstructural constituents, and crystallographic texture to determine the factors leading to delamination and the anisotropy in toughness. The ferrite grain size is mainly responsible for the differences in DBTTs between the L and T orientations. The higher DBTT in the D orientation observed in pipeline steels is attributed to crystallographic texture. The higher DBTT in the D direction is due to the higher volume fraction of grains having their {100} planes parallel or close to the primary fracture plane for the D orientation. An equation based on a new "brittleness parameter," based on an assessment of grain orientations based on EBSD data, was developed to predict the changes in DBTTs with respect to sample

Fracture toughness evaluation using small specimens for assuring structural integrity of PRV's

International Nuclear Information System (INIS)

Lee, Bong Sang; Hong, J. H.; Chi, S. H.; Kim, J. H.; Yang, W. J.

1999-08-01

This report summarizes the results obtained from the three year contribution of KAERI to the IAEA-CRP on ''Assuring Structural Integrity of Reactor Pressure Vessels''. The mandatory part of this programme is to perform fracture toughness K jc tests using pre-cracked Charpy specimens on the IAEA reference material JRQ (ASTM A533-B1 steel). The results will be used to validate the small specimens for surveillance tests. In this report, three different heats of reactor pressure vessel materials are characterized by the ASTM E 1921-97 s tandard test method for determination of reference temperature, T o , for ferritic steels in the transition range . The materials are the IAEA reference plate (JRQ), a Japanese forging (JEL), and a Korean forging (KFY5). 6 refs., 7 tabs., 20 figs

Estimation of quasi-static J–R curves from Charpy energy and adaptation to ASTM E 1921 reference temperature estimation of ferritic steels

International Nuclear Information System (INIS)

Sreenivasan, P.R.

2014-01-01

Many researchers had suggested a sort of scaling procedure for predicting the quasi-static J–R curves from dynamic J–R curves obtained from instrumented Charpy V-notch (CVN) impact tests using key-curve, compliance or other procedures. Chaouadi, based on extensive tests and literature data, had quantitatively formalized the method and suggested general applicability of his method for a class of steels. In this paper, first, the Chauoadi-procedure is tried on some selected data from the literature (including the data used by Chaouadi and other workers) and an adaptation of the method is suggested using Wallin's as well as Landes's lower bound methods for upper-shelf J–R curve estimation from CVN energy. Using Chaouadi and other data as the benchmark, suitable scaling factors have been determined that enable estimation of quasi-static J–R curves from CVN energy alone, without the need for dynamic CVN J–R curves. The final formulae are given. This new method can be called modified Wallin–Landes procedure. Then this method is applied to fracture toughness and reference temperature (T 0 – ASTM E-1921) estimation from the full Charpy-transition data. The results are compared with those from the author's IGC-procedure, and modifications, if any, are suggested. Based on the new results, it is suggested that the IGC-procedure may be modified as: final T Q-est = T Q-IGC for T Q-Sch dy ≤ 20 °C (in the IGC-procedure the dividing temperature was 60 °C); and for T Q-Sch dy > 20 °C, T Q-IGC = T Q-WLm (different from the IGC-procedre and subscript WLm indicating modified Wallin–Landes procedure). For the 59 or more steels examined (including highly irradiated steels), the T Q-WL estimates at higher temperatures are consistent and conservative; a few non-conservative values are acceptably less than 20 °C, whereas other predictions show non-conservatism of up to 40–50 °C. At lower temperatures, T Q-IGC is consistently conservative and not over

Estimation of quasi-static J–R curves from Charpy energy and adaptation to ASTM E 1921 reference temperature estimation of ferritic steels

Energy Technology Data Exchange (ETDEWEB)

Sreenivasan, P.R., E-mail: sreeprs@yahoo.co.in

2014-04-01

Many researchers had suggested a sort of scaling procedure for predicting the quasi-static J–R curves from dynamic J–R curves obtained from instrumented Charpy V-notch (CVN) impact tests using key-curve, compliance or other procedures. Chaouadi, based on extensive tests and literature data, had quantitatively formalized the method and suggested general applicability of his method for a class of steels. In this paper, first, the Chauoadi-procedure is tried on some selected data from the literature (including the data used by Chaouadi and other workers) and an adaptation of the method is suggested using Wallin's as well as Landes's lower bound methods for upper-shelf J–R curve estimation from CVN energy. Using Chaouadi and other data as the benchmark, suitable scaling factors have been determined that enable estimation of quasi-static J–R curves from CVN energy alone, without the need for dynamic CVN J–R curves. The final formulae are given. This new method can be called modified Wallin–Landes procedure. Then this method is applied to fracture toughness and reference temperature (T{sub 0} – ASTM E-1921) estimation from the full Charpy-transition data. The results are compared with those from the author's IGC-procedure, and modifications, if any, are suggested. Based on the new results, it is suggested that the IGC-procedure may be modified as: final T{sub Q-est} = T{sub Q-IGC} for T{sub Q-Sch}{sup dy} ≤ 20 °C (in the IGC-procedure the dividing temperature was 60 °C); and for T{sub Q-Sch}{sup dy} > 20 °C, T{sub Q-IGC} = T{sub Q-WLm} (different from the IGC-procedre and subscript WLm indicating modified Wallin–Landes procedure). For the 59 or more steels examined (including highly irradiated steels), the T{sub Q-WL} estimates at higher temperatures are consistent and conservative; a few non-conservative values are acceptably less than 20 °C, whereas other predictions show non-conservatism of up to 40–50 °C. At lower temperatures

Material inertia and size effects in the Charpy V-notch test

DEFF Research Database (Denmark)

Desandre, D. A.; Benzerga, A. A.; Tvergaard, Viggo

2004-01-01

The effect of material inertia on the size dependence of the absorbed energy in the Charpy V-notch test is investigated. The material response is characterized by an elastic-viscoplastic constitutive relation for a porous plastic solid, with adiabatic heating due to plastic dissipation and the re......The effect of material inertia on the size dependence of the absorbed energy in the Charpy V-notch test is investigated. The material response is characterized by an elastic-viscoplastic constitutive relation for a porous plastic solid, with adiabatic heating due to plastic dissipation...

Effect of tempering temperature on the microstructure and mechanical properties of a reactor pressure vessel steel

Energy Technology Data Exchange (ETDEWEB)

Li, C.W.; Han, L.Z.; Luo, X.M.; Liu, Q.D.; Gu, J.F., E-mail: gujf@sjtu.edu.cn

2016-08-15

The microstructure and mechanical properties of reactor pressure vessel (RPV) steel were investigated after tempering at different temperatures ranging from 580 to 700 °C for 5 h. With increasing tempering temperature, the impact toughness, which is qualified by Charpy V-notch total absorbed energy, initially increases from 142 to 252 J, and then decreases to 47 J, with a maximum value at 650 °C, while the ultimate tensile strength varies in exactly the opposite direction. Comparing the microstructure and fracture surfaces of different specimens, the variations in toughness and strength with the tempering temperature were generally attributed to the softening of the bainitic ferrite, the agminated Fe{sub 3}C carbides that resulted from decomposition of martensite/austenite (M/A) constituents, the precipitation of Mo{sub 2}C carbides, and the newly formed M/A constituents at the grain boundaries. Finally, the correlation between the impact toughness and the volume fraction of the M/A constituents was established, and the fracture mechanisms for the different tempering conditions are explained. - Highlights: • The dependence of the deterioration of impact toughness on tempering temperature has been analysed. • The instrumented Charpy V-notch impact test has been employed to study the fracture mechanism. • The influence of M/A constituents on different fracture mechanisms based on the hinge model has been demonstrated. • A correlation between the mechanical properties and the amount of M/A constituents has been established.

A modified split Hopkinson pressure bar for toughness tests

Science.gov (United States)

Granier, N.; Grunenwald, T.

2006-08-01

In order to characterize material toughness or to study crack arrest under dynamic loading conditions, a new testing device has been developed at CEA/Valduc. A new Split Hopkinson Pressure Bar (SHPB) has been modified: it is now composed of a single incident bar and a double transmitter bar. With this facility, a notched specimen can be loaded under three points bending conditions. Qualification tests with titanium and steel notched samples are presented. Data treatment software has been adapted to estimate the sample deflection as a function of time and treat the energy balance. These results are compared with classical Charpy experiments. Effect of various contact areas between specimen and bars are studied to point out their influence on obtained measurements. The advantage of a “knife” contact compared to a plane one is then clearly demonstrated. All results obtained with this new testing device are in good agreement and show a reduced scattering.

An approach to microstructure quantification in terms of impact properties of HSLA pipeline steels

Energy Technology Data Exchange (ETDEWEB)

Gervasyev, Alexey [Department of Materials Science and Engineering, Ghent University (Belgium); R& D Center TMK, Ltd., Chelyabinsk (Russian Federation); Carretero Olalla, Victor [SKF Belgium NV/SA, Brussels (Belgium); Sidor, Jurij [Department of Mechanical Engineering, University of West Hungary, Szombathely (Hungary); Sanchez Mouriño, Nuria [ArcelorMittal Global R& D/OCAS NV, Gent (Belgium); Kestens, Leo A.I.; Petrov, Roumen H. [Department of Materials Science and Engineering, Ghent University (Belgium); Department of Materials Science and Engineering, Delft University of Technology (Netherlands)

2016-11-20

Several thermo-mechanical controlled processing (TMCP) schedules of a modern pipeline steel were executed using a laboratory mill to investigate both the TMCP parameters influence on the ductile properties and the microstructure and texture evolution during TMCP. Impact fracture toughness was evaluated by means of instrumented Charpy impact test and results were correlated with the metallurgical characterization of the steel via electron backscattered diffraction (EBSD) technique. It is shown that the ductile crack growth observed in the impact test experiments can be reasonably correlated with the Morphology Clustering (MC) and the Cleavage Morphology Clustering (CMC) parameters, which incorporate size, shape, and crystallographic texture features of microstructure elements. The mechanism of unfavorable texture formation during TMCP is explained by texture changes occurring between the end of finish rolling and the start of accelerated cooling.

Ductile fracture toughness of modified A 302 grade B plate materials. Volume 2

International Nuclear Information System (INIS)

McCabe, D.E.; Manneschmidt, E.T.; Swain, R.L.

1997-02-01

The objective of this work was to develop ductile fracture toughness data in the form of J-R curves for modified A 302 grade B plate materials typical of those used in fabricating reactor pressure vessels. A previous experimental study at Materials Engineering Associates (MEA) on one particular heat of A 302 grade B plate showed decreasing J-R curves with increased specimen thickness. This characteristic has not been observed in numerous tests made on the more recent production materials of A 533 grade B and A 508 class 2 pressure vessel steels. It was unknown if the departure from norm for the MEA material was a generic characteristic for all heats of A 302 grade B steels or just unique to that one particular plate. Seven heats of modified A 302 grade B steel and one heat of vintage A 533 grade B steel were provided to this project by the General Electric Company of San Jose, California. All plates were tested for chemical content, tensile properties, Charpy transition temperature curves, drop-weight nil-ductility transition (NDT) temperature, and J-R curves. Tensile tests were made in the three principal orientations and at four temperatures, ranging from room temperature to 550 degrees F (288 degrees C). Charpy V-notch transition temperature curves were obtained in longitudinal, transverse, and short transverse orientations. J-R curves were made using four specimen sizes (1/2T, IT, 2T, and 4T). None of the seven heats of modified A 302 grade showed size effects of any consequence on the J-R curve behavior. Crack orientation effects were present, but none were severe enough to be reported as atypical. A test temperature increase from 180 to 550 degrees F (82 to 288 degrees C) produced the usual loss in J-R curve fracture toughness. Generic J-R curves and mathematical curve fits to the same were generated to represent each heat of material. This volume is a compilation of all data developed

Evaluation and prediction of neutron embrittlement in reactor pressure vessel materials. Final report

International Nuclear Information System (INIS)

Hawthorne, J.R.; Menke, B.H.; Loss, F.J.; Watson, H.E.; Hiser, A.L.; Gray, R.A.

1982-12-01

This study evaluates the effects of fast neutron irradiation on the mechanical properties of eight nuclear reactor vessel materials. The materials include submerged arc weldments, three plates, and one forging. The materials are in the unirradiated and irradiated conditions with regard to tensile, Charpy impact, and static and dynamic fracture toughness properties. Correlations between impact and fracture toughness parameters are developed from the experimental results. The observed shifts in transition temperature and the drop in upper-shelf energy are compared with predictions developed from the Regulatory Guide 1.99.1 trend curves

Statistical analyses of fracture toughness results for two irradiated high-copper welds

International Nuclear Information System (INIS)

Nanstad, R.K.; McCabe, D.E.; Haggag, F.M.; Bowman, K.O.; Downing, D.J.

1990-01-01

The objectives of the Heavy-Section Steel Irradiation Program Fifth Irradiation Series were to determine the effects of neutron irradiation on the transition temperature shift and the shape of the K Ic curve described in Sect. 6 of the ASME Boiler and Pressure Vessel Code. Two submerged-arc welds with copper contents of 0.23 and 0.31% were commercially fabricated in 215-mm-thick plates. Charpy V-notch (CVN) impact, tensile, drop-weight, and compact specimens up to 203.2 mm thick [1T, 2T, 4T, 6T, and 8T C(T)] were tested to provide a large data base for unirradiated material. Similar specimens with compacts up to 4T were irradiated at about 288 degrees C to a mean fluence of about 1.5 x 10 19 neutrons/cm 2 (>1 MeV) in the Oak Ridge Research Reactor. Both linear-elastic and elastic-plastic fracture mechanics methods were used to analyze all cleavage fracture results and local cleavage instabilities (pop-ins). Evaluation of the results showed that the cleavage fracture toughness values determined at initial pop-ins fall within the same scatter band as the values from failed specimens; thus, they were included in the data base for analysis (all data are designated K Jc )

Impact Toughness and Heat Treatment for Cast Aluminum

Science.gov (United States)

Lee, Jonathan A (Inventor)

2016-01-01

A method for transforming a cast component made of modified aluminum alloy by increasing the impact toughness coefficient using minimal heat and energy. The aluminum alloy is modified to contain 0.55%-0.60% magnesium, 0.10%-0.15% titanium or zirconium, less than 0.07% iron, a silicon-tomagnesium product ratio of 4.0, and less than 0.15% total impurities. The shortened heat treatment requires an initial heating at 1,000deg F. for up to I hour followed by a water quench and a second heating at 350deg F. to 390deg F. for up to I hour. An optional short bake paint cycle or powder coating process further increase.

Comparative study for the estimation of To shift due to irradiation embrittlement

International Nuclear Information System (INIS)

Lee, Jin Ho; Park, Youn won; Choi, Young Hwan; Kim, Seok Hun; Revka, Volodymyr

2002-01-01

Recently, an approach called the 'Master Curve' method was proposed which has opened a new means to acquire a directly measured material-specific fracture toughness curve. For the entire application of the Master Curve method, several technical issues should be solved. One of them is to utilize existing Charpy impact test data in the evaluation of a fracture transition temperature shift due to irradiation damage. In the U.S. and most Western countries, the Charpy impact test data have been used to estimate the irradiation effects on fracture toughness changes of RPV materials. For the determination of the irradiation shift the indexing energy level of 41 joule is used irrespective of the material yield strength. The Russian Code also requires the Charpy impact test data to determine the extent of radiation embrittlement. Unlike the U.S. Code, however, the Russian approach uses the indexing energy level varying according to the material strength. The objective of this study is to determine a method by which the reference transition temperature shift (ΔT o ) due to irradiation can be estimated. By comparing the irradiation shift estimated according to the U.S. procedure (ΔT 41J ) with that estimated according to the Russian procedure (ΔT F ), it was found that one-to-one relation exists between ΔT o and ΔT F

Conclusions regarding fracture mechanics testing and evaluation of small specimens - As evidenced by the finnish contribution to the IAEA CRP3 programme

Energy Technology Data Exchange (ETDEWEB)

Wallin, K; Valo, M; Rintamaa, R; Torronen, K [Technical Research Centre of Finland, Espoo (Finland); Ahlstrand, R [Imatran Voima Oy (IVO), Helsinki (Finland)

1994-12-31

An extensive mechanical property evaluation has been carried out on various specimens (a Japanese steel plate (JRQ), a French forging material (FFA) and a Japanese forging material (JFL)) in the as-received and irradiated conditions. The mechanical properties measured at different temperatures include Charpy-V notch and instrumented pre-cracked Charpy data and static and dynamic elastic-plastic fracture toughness based on the J-integral, with various specimen size and geometry. Test analysis lead to conclusions regarding the use of small specimen fracture mechanical tests for investigating irradiation effects: CVN{sub pc} and RCT type specimens are suitable for determining the materials fracture toughness even in the ductile/brittle transition region provided the elastic-plastic parameter K{sub JC} is applied together with a statistical size correction. These two specimen types yield equivalent results for the fracture toughness transition shift. Charpy-V appears not to be suitable for estimating the static fracture toughness transition shift. 8 refs., 11 figs.

Effects of Microstructural Inhomogeneity on Charpy Impact Properties for Reactor Pressure Vessel

Energy Technology Data Exchange (ETDEWEB)

Hong, Seokmin; Song, Jaemin; Kim, Min-Chul; Choi, Kwon-Jae; Lee, Bong-Sang [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2014-10-15

Reactor pressure vessel (RPV) steels are fabricated by vacuum carbon deoxidation (VCD), and then heat treatment of quenching and tempering is conducted after forging. The through-the-thickness variation of microstructure in RPV can occur due to the cooling rate gradient during quenching and inhomogeneous deformation during forging process. The variation of microstructure in RPV affects the mechanical properties, and inhomogeneity in mechanical properties can occur. The evaluation of mechanical properties of RPV is conducted at thickness of 1/4T. In order to evaluate the safety of RPV more correctly, the research about the through-the-thickness variation of microstructure and mechanical properties in RPV is need. 1. The fine low bainite (LB) is the dominant phase at the inner-surface (0T), but coarse upper bainite (UB) is the dominant phase at the center (1/2T). This is because cooling rate gradient from surface to center occurs during quenching. 2. Inter-lath carbides act as fracture initiation site, and it reduces impact toughness. 3. The upper shelf energy is low and the reference temperatures are high at the 1/4T. Impact properties are poor at 1/4T because of the formation of coarse upper bainite structure and coarse inter-lath carbides.

Effect of R-phase on impact toughness of 25Cr-7Ni-4Mo super duplex stainless steel

Science.gov (United States)

Hwang, T. H.; Kim, J. H.; Kim, K. H.; Moon, W. J.; Kang, C. Y.

2014-01-01

Effect of R-phase at an initial stage of aging on impact toughness was investigated in this study. Microstructure observation and energy dispersive x-ray analysis obviously clarified that the R-phase was mainly precipitated at interface of ferrite and austenite phases and inside of the ferrite phase at the initial stage of aging, and it was transformed into σ-phase with an increase of aging time. The ferrite phase was decomposed into new γ2-phase and σ-phase by aging treatment. These variations of phase during the aging affected the mechanical property. In other words, the impact toughness value rapidly decreased with an increase of the R-phase at the initial stage of aging while it sharply decreased and then slowly decreased with an increase of the σ-phase. This decrease of the toughness at the initial stage of aging was predominantly due to the precipitation of R-phase.

Test methodology and technology of fracture toughness for small size specimens

Energy Technology Data Exchange (ETDEWEB)

Wakai, E.; Takada, F.; Ishii, T.; Ando, M. [Japan Atomic Energy Agency, Naga-gun, Ibaraki-ken (Japan); Matsukawa, S. [JNE Techno-Research Co., Kanagawa-ken (Japan)

2007-07-01

Full text of publication follows: Small specimen test technology (SSTT) is required to investigate mechanical properties in the limited availability of effective irradiation volumes in test reactors and accelerator-based neutron and charged particle sources. The test methodology guideline and the manufacture processes for very small size specimens have not been established, and we would have to formulate it. The technology to control exactly the load and displacement is also required in the test technology under the environment of high dose radiation produced from the specimens. The objective of this study is to examine the test technology and methodology of fracture toughness for very small size specimens. A new bend test machine installed in hot cell has been manufactured to obtain fracture toughness and DBTT (ductile - brittle transition temperature) of reduced-activation ferritic/martensitic steels for small bend specimens of t/2-1/3PCCVN (pre-cracked 1/3 size Charpy V-notch) with 20 mm length and DFMB (deformation and fracture mini bend specimen) with 9 mm length. The new machine can be performed at temperatures from -196 deg. C to 400 deg. C under unloading compliance method. Neutron irradiation was also performed at about 250 deg. C to about 2 dpa in JMTR. After the irradiation, fracture toughness and DBTT were examined by using the machine. Checking of displacement measurement between linear gauge of cross head's displacement and DVRT of the specimen displacement was performed exactly. Conditions of pre-crack due to fatigue in the specimen preparation were also examined and it depended on the shape and size of the specimens. Fracture toughness and DBTT of F82H steel for t/2-1/3PCCVN, DFMB and 0.18DCT specimens before irradiation were examined as a function of temperature. DBTT of smaller size specimens of DFMB was lower than that of larger size specimen of t/2-1/3PCCVN and 0.18DCT. The changes of fracture toughness and DBTT due to irradiation were also

Fundamental study of crack initiation and propagation

International Nuclear Information System (INIS)

Norris, D.M. Jr.; Reaugh, J.E.; Moran, B.; Quinones, D.F.; Wilkins, M.L.

1977-01-01

Objective is to determine the fracture toughness of A533B-1 steel by computer modeling Charpy V-notch tests. A computer model of ductile fracture was developed that predicts fracture initiation. The model contains a set of material-dependent parameters obtained by computer simulations of small specimen tests. The computer calculations give detailed stress and strain histories up to the time of fracture, which are used to determine the model parameter values. The calibrated fracture model, that correctly predicts fracture initiation (and initiation energy) in the Charpy specimen, may then be used to simulate tests of accepted fracture-toughness specimens and hence obtain fracture toughness. The model parameters were calibrated to predict fracture in four different test specimens: two different notched-tension specimens, a simple tension specimen, and a precracked compact-tension specimen. The model was then used in a computer simulation of the Charpy V-notch specimen to initiate and advance a flat fracture. Results were compared with interrupted Charpy tests. Calibration of the model for two additional heat treatments of A533B-1 steel is in progress

On the use of the instrumented Charpy-V impact signal for assessment of RPVS embrittlement

Energy Technology Data Exchange (ETDEWEB)

Fabry, A.; Van Walle, E.; Van de Velde, J.; Chauoadi, R.; Puzzolante, J.L.; Van Ransbeeck, Th.; Verstrepen, A.

1995-12-01

In the context of LWR pressure vessel surveillance, the significance of the Cv notch impact test instrumented by strain gages has been revised. The load diagram (general yield, maximum, brittle fracture and arrest loads versus temperature ) is the most fundamental feature of the test. It is directly correlated to the appearance (percentage shear) of the fracture surface and also constitutes a straightforward experimental expression of the Davidenkov diagram, by which ductile-brittle transition temperature shifts are linked to irradiation damage mechanisms. In combination with static uniaxial tensile tests, it allows quantification of strain rate effects on the yielding and work hardening capacity of the steel. By contrast, the bulk of the absorbed energy and lateral expansion stems from ductile stable crack growth associated with plastic deformation under conditions, unrepresentative of the constraints and stress-strain field near the tip of a sharp crack in a pressure vessel. It is shown that the temperature at which fixed energy is absorbed in the test (41 or 68 Joules) cannot always trace to acceptable accuracy the effect of steel service exposure on the ductile - brittle transition temperature and on cleavage fracture toughness. It is contented that this can be done more reliably by using characteristic temperatures of the load diagram. An attempt to determine the engineering and regulatory implications of this physically-grounded fracture toughness approach is made.

On the use of the instrumented Charpy-V impact signal for assessment of RPVS embrittlement

International Nuclear Information System (INIS)

Fabry, A.; Van Walle, E.; Van de Velde, J.; Chauoadi, R.; Puzzolante, J.L.; Van Ransbeeck, Th.; Verstrepen, A.

1995-12-01

In the context of LWR pressure vessel surveillance, the significance of the Cv notch impact test instrumented by strain gages has been revised. The load diagram (general yield, maximum, brittle fracture and arrest loads versus temperature ) is the most fundamental feature of the test. It is directly correlated to the appearance (percentage shear) of the fracture surface and also constitutes a straightforward experimental expression of the Davidenkov diagram, by which ductile-brittle transition temperature shifts are linked to irradiation damage mechanisms. In combination with static uniaxial tensile tests, it allows quantification of strain rate effects on the yielding and work hardening capacity of the steel. By contrast, the bulk of the absorbed energy and lateral expansion stems from ductile stable crack growth associated with plastic deformation under conditions, unrepresentative of the constraints and stress-strain field near the tip of a sharp crack in a pressure vessel. It is shown that the temperature at which fixed energy is absorbed in the test (41 or 68 Joules) cannot always trace to acceptable accuracy the effect of steel service exposure on the ductile - brittle transition temperature and on cleavage fracture toughness. It is contented that this can be done more reliably by using characteristic temperatures of the load diagram. An attempt to determine the engineering and regulatory implications of this physically-grounded fracture toughness approach is made

Irradiation and inhomogeneity effects on ductility and toughness of (ODS)-7 -13Cr steels

International Nuclear Information System (INIS)

Preininger, D.

2007-01-01

Full text of publication follows: The superimposed effect of irradiation defect and structural inhomogeneity formation on tensile ductility and dynamic toughness of ferritic-martensitic 7-13CrW(Mo)VTa(Nb) and oxide dispersion-strengthened (ODS)-7-13CrWVTa(Ti)- RAFM steels has been examined by work hardening and local stress/strain-induced ductile fracture models. Structural inhomogeneities which strongly promoting plastic instability and localized flow might be formed by the applied fabrication process, high dose irradiation and additionally further during deformation by enhanced local dislocation generation around fine particles or due to slip band formation with localized heating at high impact strain rates ε'. The work hardening model takes into account superimposed dislocation multiplication from stored dislocations, dispersions and also grain boundaries as well as annihilation by cross-slip. Analytical relations have been deduced from the model describing uniform ductility and ductile upper shelf energy (USE) observed from Charpy-impact testes. Especially, the influence of different irradiation defects like atomic clusters, dislocation loops and coherent chromium-rich α'- precipitates have been considered together with effects from strain rate as well as irradiation (TI) and test temperature TT. Strengthening by clusters and more pronounced by dislocation loops formed at higher TI>250 deg. C reduces uniform ductility and also distinctly stronger dynamic toughness USE. A superimposed hardening by the α'- formation in higher Cr containing 9-13Cr steels strongly reduces toughness assisted by a combined grain-boundary embrittlement with reduction of the ductile fracture stress. But that improves work hardening and uniform ductility as observed particularly due to nano-scale Y 2 O 3 - dispersions in ODS-RAFM steels. For ODS- steels additionally the strength-induced reduction of toughness is diminished by a combined microstructural-induced increase of the ductile

Analysis of the Charpy V-notch test for welds

DEFF Research Database (Denmark)

Tvergaard, Viggo; Needleman, A.

2000-01-01

The ductile-brittle transition for a weld is investigated by numerical analyses of Charpy impact specimens. The material response is characterized by an elastic-viscoplastic constitutive relation for a porous plastic solid, with adiabatic heating due to plastic dissipation and the resulting thermal...... softening accounted for. The onset of cleavage is taken to occur when a critical value of the maximum principal stress is attained. The effect of weld strength undermatch or overmatch is investigated for a comparison material, and analyses are also carried out based on experimentally determined flow...... strength variations in a weldment in a HY100 steel. The predicted work to fracture shows a strong sensitivity to the location of the notch relative to the weld, with the most brittle behavior for a notch close to the narrow heat affected zone. The analyses illustrate the strong dependence of the transition...

The fracture behaviour and its predicion based on the local approach

Czech Academy of Sciences Publication Activity Database

Kozák, Vladislav; Dlouhý, Ivo; Holzmann, Miloslav

č. 212 (2002), s. 67-73 ISSN 0029-5493 R&D Projects: GA ČR GA101/00/0170 Institutional research plan: CEZ:AV0Z2041904 Keywords : container for spent nuclear fuel * fracture toughness -charpy pre cracked specimen Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 0.386, year: 2002

Investigation on Microstructure and Impact Toughness of Different Zones in Duplex Stainless Steel Welding Joint

Science.gov (United States)

Zhang, Zhiqiang; Jing, Hongyang; Xu, Lianyong; Han, Yongdian; Li, Guolu; Zhao, Lei

2017-01-01

This paper investigated on microstructure and impact toughness of different zones in duplex stainless steel welding joint. High-temperature heat-affected zone (HTHAZ) contained coarse ferrite grains and secondary precipitates such as secondary austenite, Cr2N, and sigma. Intergranular secondary austenite was prone to precipitation in low-temperature heat-affected zone (LTHAZ). Both in weld metal (WM) and in HTHAZ, the austenite consisted of different primary and secondary austenite. The ferrite grains in base metal (BM) presented typical rolling texture, while the austenite grains showed random orientation. Both in the HTHAZ and in the LTHAZ, the ferrite grains maintained same texture as the ferrite in the BM. The secondary austenite had higher Ni but lower Cr and Mo than the primary austenite. Furthermore, the WM exhibited the highest toughness because of sufficient ductile austenite and unapparent ferrite texture. The HTHAZ had the lowest toughness because of insufficient austenite formation in addition to brittle sigma and Cr2N precipitation. The LTHAZ toughness was higher than the BM due to secondary austenite precipitation. In addition, the WM fracture was dominated by the dimple, while the cleavage was main fracture mode of the HTHAZ. Both BM and LTHAZ exhibited a mixed fracture mode of the dimple and quasi-cleavage.

Evaluation of aging degradation of structural components

International Nuclear Information System (INIS)

Chopra, O.K.; Shack, W.J.

1992-03-01

Irradiation embrittlement of the neutron shield tank (NST) A212 Grade B steel from the Shippingport reactor, as well as thermal embrittlement of CF-8 cast stainless steel components from the Shippingport and KRB reactors, has been characterized. Increases in Charpy transition temperature (CTT), yield stress, and hardness of the NST material in the low-temperature low-flux environment are consistent with the test reactor data for irradiations at 8 n/cm 2 ·s at the low operating temperature of the Shippingport NST, i.e., 55 degrees C. This suggest that radiation damage in Shippingport NST and HFIR surveillance samples may be different because of the neutron spectra and/or Cu and Ni content of the two materials. Cast stainless steel components show relatively modest decreases in fracture toughness and Charpy-impact properties and a small increase in tensile strength. Correlations for estimating mechanical properties of cast stainless steels predict accurate or slightly conservative values for Charpy-impact energy, tensile flow stress, fracture toughness J-R curve, and J IC of the materials. The kinetics of thermal embrittlement and degree of embrittlement at saturation, i.e., the minimum impact energy achieved after long-term aging, were established from materials that were aged further in the laboratory. The results were consistent with the estimates. The correlations successfully predict the mechanical properties of the Ringhals 2 reactor hot- and crossover-leg elbows (CF-8M steel) after service of ∼15 y

On the Use of the Instrumented Charpy-V Impact Signal for Assessment of RPVS Embrittlement

Energy Technology Data Exchange (ETDEWEB)

Fabry, A; van Walle, E; Van de Velde, J; Chaouadi, R; Puzzolante, J L; Van Ransbeeck, Th; Verstrepen, A

1994-04-01

In the context of LWR pressure vessel surveillance, the significance of the Cv notch impact test, instrumented by strain gages, has been revisited. The load diagram - general yield, maximum, brittle fracture and arrest loads versus temperature - is the most fundamental feature of the test. It is directly correlated to the appearance (percentage shear) of the fracture surface, and also constitutes a straightforward expression of the davidenkov diagram, by which DBTT shifts are linked to damage mechanisms. In combination with static uniaxial tensile tests, it allows to quantify strain rate effects on the yielding and work hardening capability of the steel. By contrast, the bulk of the absorbed energy and lateral expansion stems from plastic deformation, associated to ductile stable crack growth under conditions unrepresentative of the constraints and stress-strain field near the tip of a sharp crack in a pressure vessel. It has been shown that the temperature at which a fixed energy is absorbed in the test (41 or 68 J) cannot always trace, to acceptable accuracy, the effect of steel service exposure on the ductile-brittle transition temperature DBTT and on cleavage fracture toughness. It is contented that this can be done more reliably by using characteristic temperatures of the load diagram. The engineering and regulatory implications of this physically- grounded dynamic fracture toughness indexation approach are reported. Some related findings relative to damage mechanisms and strain ageing effects are outlined.

On the Use of the Instrumented Charpy-V Impact Signal for Assessment of RPVS Embrittlement

International Nuclear Information System (INIS)

Fabry, A.; van Walle, E.; Van de Velde, J.; Chaouadi, R.; Puzzolante, J.L.; Van Ransbeeck, Th.; Verstrepen, A.

1994-04-01

In the context of LWR pressure vessel surveillance, the significance of the Cv notch impact test, instrumented by strain gages, has been revisited. The load diagram - general yield, maximum, brittle fracture and arrest loads versus temperature - is the most fundamental feature of the test. It is directly correlated to the appearance (percentage shear) of the fracture surface, and also constitutes a straightforward expression of the davidenkov diagram, by which DBTT shifts are linked to damage mechanisms. In combination with static uniaxial tensile tests, it allows to quantify strain rate effects on the yielding and work hardening capability of the steel. By contrast, the bulk of the absorbed energy and lateral expansion stems from plastic deformation, associated to ductile stable crack growth under conditions unrepresentative of the constraints and stress-strain field near the tip of a sharp crack in a pressure vessel. It has been shown that the temperature at which a fixed energy is absorbed in the test (41 or 68 J) cannot always trace, to acceptable accuracy, the effect of steel service exposure on the ductile-brittle transition temperature DBTT and on cleavage fracture toughness. It is contented that this can be done more reliably by using characteristic temperatures of the load diagram. The engineering and regulatory implications of this physically- grounded dynamic fracture toughness indexation approach are reported. Some related findings relative to damage mechanisms and strain ageing effects are outlined

Evaluation of AISI 4140 Steel Repair Without Post-Weld Heat Treatment

Science.gov (United States)

Silva, Cleiton C.; de Albuquerque, Victor H. C.; Moura, Cícero R. O.; Aguiar, Willys M.; Farias, Jesualdo P.

2009-04-01

The present work evaluates the two-layer technique on the heat affected zone (HAZ) of AISI 4140 steel welded with different heat input levels between the first and second layer. The weld heat input levels selected by the Higuchi test were 5/5, 5/10, and 15/5 kJ/cm. The evaluation of the refining and/or tempering of the coarsened grain HAZ of the first layer was carried out using metallographic tests, microhardness measurements, and the Charpy-V impact test. The tempering of the first layer was only reached when the weld heat input ratio was 5/5 kJ/cm. The results of the Charpy-V impact test showed that the two-layer technique was efficient, from the point of view of toughness, since the toughness values reached were greater than the base metal for all weld heat input ratios applied. The results obtained indicate that the best performance of the two-layer deposition technique was for the weld heat input ratio 5/5 kJ/cm employing low heat input.

Effects of boron addition on tensile and Charpy impact properties in high-phosphorous steels

Energy Technology Data Exchange (ETDEWEB)

Hong, Seokmin; Lee, Junghoon [Center for Advanced Aerospace Materials, Pohang University of Science and Technology, Pohang 790-784 (Korea, Republic of); Park, Kyong Su [Next Generation Products Research Group, Technical Research Laboratories, POSCO, Pohang 790-785 (Korea, Republic of); Lee, Sunghak, E-mail: shlee@postech.ac.kr [Center for Advanced Aerospace Materials, Pohang University of Science and Technology, Pohang 790-784 (Korea, Republic of)

2014-01-01

In order to provide a new possibility for improving the steel-making productivity by fabricating plain carbon steels containing high phosphorous (P), effects of microstructures on tensile and Charpy impact properties were investigated in this study. Nine plain carbon steels were fabricated by controlling the addition of P and boron (B), and isothermal or quench heat-treatments were conducted on these steels to make ferrite–bainite-based or martensite-based microstructures. The addition of B positively influenced the grain refinement and the formation of bainites, thereby leading to the increase in strength. The upper shelf energy (USE) decreased with increasing P content, while the energy transition temperature (ETT) increased, in all the steels. The B addition beneficially affected both the USE and ETT as the dimpled ductile fracture mode prevailed in the B-added steels. This was because B preferentially covered grain boundaries, which reduced the grain boundary segregation of P. Thus, it effectively suppressed the intergranular fracture due to the segregation of P. According to the fractographic results, the increased tendency of intergranular fracture mode was observable in the 20-ppm-B-added steels rather than in the 10-ppm-B-added steels. When an excess amount of B, e.g., 20 ppm of B, was added, the severe segregation of B on grain boundaries occurred, and led to the precipitation of boro-carbides, which could act as intergranular crack initiation sites.

Effect of decreased hot-rolling reduction treatment on fracture toughness of low-alloy structural steels

Science.gov (United States)

Tomita, Yoshiyuki

1990-09-01

Commercial low-alloy structural steels, 0.45 pct C (AISI 1045 grade), 0.40 pct C-Cr-Mo (AISI 4140 grade), and 0.40 pct C-Ni-Cr-Mo (AISI 4340 grade), have been studied to determine the effect of the decreased hot-rolling reduction treatment (DHRRT) from 98 to 80 pct on fracture toughness of quenched and highly tempered low-alloy structural steels. The significant conclusions are as follows: (1) the sulfide inclusions were modified through the DHRRT from a stringer (mean aspect ratio: 16.5 to 17.6) to an ellipse (mean aspect ratio: 3.8 to 4.5), independent of the steels studied; (2) the DHRRT significantly improved J Ic in the long-transverse and shorttransverse orientations, independent of the steels studied; and (3) the shelf energy in the Charpy V-notch impact test is also greatly improved by the DHRRT, independent of testing orientation and steels studied; however, (4) the ductile-to-brittle transition temperature was only slightly affected by the DHRRT. The beneficial effect on the J Ic is briefly discussed in terms of a crack extension model involving the formation of voids at the inclusion sites and their growth and eventual linking up through the rupture of the intervening ligaments by local shear.

Correction factors for safe performance of API X65 pipeline steel

International Nuclear Information System (INIS)

Hashemi, Sayyed H.

2009-01-01

Prediction of required Charpy energy for fracture arrest is vital for safe performance of gas transportation pipelines. This is commonly estimated through failure models calibrated in the past on fracture data from combined Charpy tests and full-thickness burst experiments. Unfortunately, such pipeline failure models are unable to correctly predict the minimum arrest toughness of thermo-mechanical controlled rolled (TMCR) steels. To refine the existing failure models, different empirical adjustments have been proposed in recent years. In this paper, similar correction factors were derived from fracture information of instrumented Charpy impact tests on API X65 steel. The contribution of different fracture mechanisms of impact test specimens was determined through energy partitioning analysis. Parts of the energy contribution were correlated then to the source of uncertainty observed in similar experiments. The applied technique was similar to that of previous studies on X70 and X100 steels, and proved to be encouraging in giving consistent results compared to available test data.

A reassessment of the effects of helium on Charpy impact properties of ferritic/martensitic steels

International Nuclear Information System (INIS)

Gelles, D.S.; Hamilton, M.L.; Hankin, G.L.

1998-01-01

To test the effect of helium on Charpy impact properties of ferritic/martensitic steels, two approaches are reviewed: quantification of results of tests performed on specimens irradiated in reactors with very different neutron spectra, and isotopic tailoring experiments. Data analysis can show that if the differences in reactor response are indeed due to helium effects, then irradiation in a fusion machine at 400 C to 100 dpa and 1000 appm He will result in a ductile to brittle transition temperature shift of over 500 C. However, the response as a function of dose and helium level is unlikely to be simply due to helium based on physical reasoning. Shear punch tests and microstructural examinations also support this conclusion based on irradiated samples of a series of alloys made by adding various isotopes of nickel in order to vary the production of helium during irradiation in HFIR. The addition of nickel at any isotopic balance to the Fe-12Cr base alloy significantly increased the shear yield and maximum strengths of the alloys. However, helium itself, up to 75 appm at over 7 dpa appears to have little effect on the mechanical properties of the alloys. This behavior is instead understood to result from complex precipitation response. The database for effects of helium on embrittlement based on nickel additions is therefore probably misleading and experiments should be redesigned to avoid nickel precipitation

Ageing phenomena in ULCB-NiCu steels

International Nuclear Information System (INIS)

Lis, A.K.; Lis, J.; Wieczorek, P.

1999-01-01

Effect od ageing time and temperature on microstructure development, precipitation of ε C u, advancement of recrystallization process and their influence on yield strength and fracture toughness properties K IC as well as high Charpy V impact energy CVN = 84 J at 120 o C of ultra low carbon bainitic copper bearing steels have ben discussed. (author)

Rapid Thermal Processing to Enhance Steel Toughness.

Science.gov (United States)

Judge, V K; Speer, J G; Clarke, K D; Findley, K O; Clarke, A J

2018-01-11

Quenching and Tempering (Q&T) has been utilized for decades to alter steel mechanical properties, particularly strength and toughness. While tempering typically increases toughness, a well-established phenomenon called tempered martensite embrittlement (TME) is known to occur during conventional Q&T. Here we show that short-time, rapid tempering can overcome TME to produce unprecedented property combinations that cannot be attained by conventional Q&T. Toughness is enhanced over 43% at a strength level of 1.7 GPa and strength is improved over 0.5 GPa at an impact toughness of 30 J. We also show that hardness and the tempering parameter (TP), developed by Holloman and Jaffe in 1945 and ubiquitous within the field, is insufficient for characterizing measured strengths, toughnesses, and microstructural conditions after rapid processing. Rapid tempering by energy-saving manufacturing processes like induction heating creates the opportunity for new Q&T steels for energy, defense, and transportation applications.

Time-dependent temper embrittlement of reactor pressure vessel steel: Correlation between microstructural evolution and mechanical properties during tempering at 650 °C

Energy Technology Data Exchange (ETDEWEB)

Li, Chuanwei; Han, Lizhan; Yan, Guanghua; Liu, Qingdong; Luo, Xiaomeng; Gu, Jianfeng, E-mail: gujf@sjtu.edu.cn

2016-11-15

The microstructural evolution of reactor pressure vessel (RPV) steel and its effect on the mechanical properties during tempering at 650 °C were studied to reveal the time-dependent toughness and temper embrittlement. The results show that the toughening of the material should be attributed to the decomposition of the martensite/austenite constituents and uniform distribution of carbides. When the tempering duration was 5 h, the strength of the investigated steel decreased to strike a balance with the material impact toughness that reached a plateau. As the tempering duration was further increased, the material strength was slightly reduced but the material impact toughness deteriorated drastically. This time-dependent temper embrittlement is different from traditional temper embrittlement, and it can be partly attributed to the softening of the matrix and the broadening of the ferrite laths. Moreover, the dimensions and distribution of the grain carbides are the most important factors of the impact toughness. - Highlights: • The fracture mechanism of reactor pressure vessel (RPV) steels under impact load was investigated. • The Charpy V-notch impact test and the hinge model were employed for the study. • Grain boundary carbides play a key role in the impact toughness and fracture toughness. • The dependence of the deterioration of impact toughness on tempering time was analyzed for the first time.

Effects of Ultra-Fast Cooling After Hot Rolling and Intercritical Treatment on Microstructure and Cryogenic Toughness of 3.5%Ni Steel

Science.gov (United States)

Wang, Meng; Liu, Zhenyu

2017-07-01

A novel process comprised of ultra-fast cooling after control rolling, intercritical quenching and tempering (UFC-LT) was applied to 3.5%Ni steel. In addition, quenching and tempering (QT) treatment was conducted in comparison. The present study focuses on the relationship between the microstructure and cryogenic toughness of 3.5%Ni steel. Results show that the microstructure of steel treated by UFC-LT consisted of tempered martensite, intercritical ferrite and two types of reversed austenite (RA) (needle shape and blocky). Compared to the QT sample, the UFC-LT sample's ultimate tensile strength decreased slightly, while its elongation increased from 32.3 to 35.7%, and its Charpy absorption energy at -135 °C increased from 112 to 237 J. The ductile-brittle transition temperature of UFC-LT sample was lower than that of the QT sample by 18 °C. The superior cryogenic toughness after UFC-LT compared to QT treatment can be attributed to the dissolution of cementite, approximately 3.0% increase in RA and the decrease in effective grain size.

Initial assessment of the processes and significance of thermal aging in cast stainless steels

International Nuclear Information System (INIS)

Chopra, O.K.; Chung, H.M.

1988-10-01

Charpy-impact and J-R curve data for thermally aged cast stainless steel are presented. The effects of material variables on the embrittlement of cast materials are evaluated. The chemical composition and ferrite morphology have a strong effect on the kinetics and extent of embrittlement. The procedure and correlations for predicting the impact strength and fracture toughness of cast component during reactor service are described. 19 refs., 17 figs., 4 tabs

Correlations between Standard and Miniaturised Charpy-V Specimens

International Nuclear Information System (INIS)

Lucon, E.; Van Walle, E.; Fabry, A.; Puzzolante, J.-L.; Verstrepen, A.; Vosch, R.; Van de Velde, L.

1998-12-01

A total of 565 instrumented impact tests (232 performed on full-size and 333 on sub-size Charpy-V specimens) have been analysed in order to derive meaningful assumptions on the correlations existing between test results obtained on specimens of different size. Nine materials (pressure vessel steels) have been considered, in both as-received and irradiated state, for a total of 19 conditions examined. For the analysis of data, conventional as well novel approaches have been investigated; former ones, based on a review of the existing literature, include predictions of USE values by the use of normalization factors (NF), shifts of index temperatures related to energy/lateral expansion/shear fracture levels, and a combination of both approaches (scaling and shifting of energy curves). More original and recent proposals have also been verified, available in the literature but also proposed by SCK-CEN in the frame of enhanced surveillance of nuclear reactor pressure vessels. Conclusions have been drawn regarding the applicability and reliability of these methodologies, and recommendations have been given for future developments of the activities on this topic

Enhancements to the TOUGH2 Simulator as Implemented in iTOUGH2

Energy Technology Data Exchange (ETDEWEB)

Finsterle, Stefan [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States)

2015-03-01

iTOUGH2 is a program for parameter estimation, sensitivity analysis, and uncertainty propagation analysis. It is based on the TOUGH2 simulator for non-isothermal multiphase, multicomponent flow and transport in fractured and porous media [Pruess, 1987, 1991, 2005, 2011; Falta et al., 1995; Pruess et al., 1999, 2002, 2012; Doughty, 2013]. The core of iTOUGH2 contains slightly modified versions of TOUGH2 modules. Most code modifications are editorial and do not affect the simulation results. As a result, standard TOUGH2 input files can be used in iTOUGH2, and identical results are obtained if iTOUGH2 is run in forward mode. However, a number of modifications have been made as described in this report. They enhance the functionality, flexibilitu, and eas-of-use of the forward simulator. This report complements the reports iTOUGH2 User's Guide, iTOUGH2 Command Referecne, and the collection of tutorial examples in iTOUGH2 Sample Problems.

Aging degradation of cast stainless steel

International Nuclear Information System (INIS)

Chopra, O.K.; Chung, H.M.

1986-10-01

A program is being conducted to investigate the significance of in-service embrittlement of cast duplex stainless steels under light-water reactor operating conditions. Microstructures of cast materials subjected to long-term aging either in reactor service or in the laboratory have been characterized by TEM, SANS, and APFIM techniques. Two precipitate phases, i.e., the Cr-rich α' and Ni- and Si-rich G phase, have been identified in the ferrite matrix of the aged steels. The results indicate that the low-temperature embrittlement is primarily caused by α' precipitates which form by spinodal decomposition. The relative contribution of G phase to loss of toughness is now known. Microstructural data also indicate that weakening of ferrite/austenite phase boundary by carbide precipitates has a significant effect on the onset and extent of embrittlement of the high-carbon CF-8 and CF-8M grades of stainless steels, particularly after aging at 400 or 450 0 C. Data from Charpy-impact, tensile, and J-R curve tests for several heats of cast stainless steel aged up to 10,000 h at 350, 400, and 450 0 C are presented and correlated with the microstructural results. Thermal aging of the steels results in an increase in tensile strength and a decrease in impact energy, J/sub IC/, and tearing modulus. The fracture toughness results show good agreement with the Charpy-impact data. The effects of compositional and metallurgical variables on loss of toughness are discussed

Fracture assessment of Savannah River Reactor carbon steel piping

International Nuclear Information System (INIS)

Mertz, G.E.; Stoner, K.J.; Caskey, G.R.; Begley, J.A.

1991-01-01

The Savannah River Site (SRS) production reactors have been in operation since the mid-1950's. One postulated failure mechanism for the reactor piping is brittle fracture of the original A285 and A53 carbon steel piping. Material testing of archival piping determined (1) the static and dynamic tensile properties; (2) Charpy impact toughness; and (3) the static and dynamic compact tension fracture toughness properties. The nil-ductility transition temperature (NDTT), determined by Charpy impact test, is above the minimum operating temperature for some of the piping materials. A fracture assessment was performed to demonstrate that potential flaws are stable under upset loading conditions and minimum operating temperatures. A review of potential degradation mechanisms and plant operating history identified weld defects as the most likely crack initiation site for brittle fracture. Piping weld defects, as characterized by radiographic and metallographic examination, and low fracture toughness material properties were postulated at high stress locations in the piping. Normal operating loads, upset loads, and residual stresses were assumed to act on the postulated flaws. Calculated allowable flaw lengths exceed the size of observed weld defects, indicating adequate margins of safety against brittle fracture. Thus, a detailed fracture assessment was able to demonstrate that the piping systems will not fail by brittle fracture, even though the NDTT for some of the piping is above the minimum system operating temperature

Ductile fracture toughness of modified A 302 Grade B Plate materials, data analysis. Volume 1

Energy Technology Data Exchange (ETDEWEB)

McCabe, D.E.; Manneschmidt, E.T.; Swain, R.L.

1997-01-01

The goal of this work was to develop ductile fracture toughness data in the form of J-R curves for modified A302 grade B plate materials typical of those used in reactor pressure vessels. A previous experimental study on one heat of A302 grade B plate showed decreasing J-R curves with increased specimen thickness. This characteristic has not been observed in tests made on recent production materials of A533 grade B and A508 class 2 pressure vessel steels. It was unknown if the departure from norm for the material was a generic characteristic for all heats of A302 grade B steels or unique to that particular plate. Seven heats of modified A302 grade B steel and one heat of vintage A533 grade B steel were tested for chemical content, tensile properties, Charpy transition temperature curves, drop-weight nil-ductility transition (NDT) temperature, and J-R curves. Tensile tests were made in the three principal orientations and at four temperatures, ranging from room temperature to 550F. Charpy V-notch transition temperature curves were obtained in longitudinal, transverse, and short transverse orientations. J-R curves were made using four specimen sizes (1/2T, 1T, 2T, and 4T). The fracture mechanics-based evaluation method covered three test orientations and three test temperatures (80, 400, and 550F). However, the coverage of these variables was contingent upon the amount of material provided. Drop-weight NDT temperature was determined for the T-L orientation only. None of the heats of modified A302 grade B showed size effects of any consequence on the J-R curve behavior. Crack orientation effects were present, but none were severe enough to be reported as atypical. A test temperature increase from 180 to 550F produced the usual loss in J-R curve fracture toughness. Generic J-R curves and curve fits were generated to represent each heat of material. This volume deals with the evaluation of data and the discussion of technical findings. 8 refs., 18 figs., 8 tabs.

Ductile fracture toughness of modified A 302 Grade B Plate materials, data analysis. Volume 1

International Nuclear Information System (INIS)

McCabe, D.E.; Manneschmidt, E.T.; Swain, R.L.

1997-01-01

The goal of this work was to develop ductile fracture toughness data in the form of J-R curves for modified A302 grade B plate materials typical of those used in reactor pressure vessels. A previous experimental study on one heat of A302 grade B plate showed decreasing J-R curves with increased specimen thickness. This characteristic has not been observed in tests made on recent production materials of A533 grade B and A508 class 2 pressure vessel steels. It was unknown if the departure from norm for the material was a generic characteristic for all heats of A302 grade B steels or unique to that particular plate. Seven heats of modified A302 grade B steel and one heat of vintage A533 grade B steel were tested for chemical content, tensile properties, Charpy transition temperature curves, drop-weight nil-ductility transition (NDT) temperature, and J-R curves. Tensile tests were made in the three principal orientations and at four temperatures, ranging from room temperature to 550F. Charpy V-notch transition temperature curves were obtained in longitudinal, transverse, and short transverse orientations. J-R curves were made using four specimen sizes (1/2T, 1T, 2T, and 4T). The fracture mechanics-based evaluation method covered three test orientations and three test temperatures (80, 400, and 550F). However, the coverage of these variables was contingent upon the amount of material provided. Drop-weight NDT temperature was determined for the T-L orientation only. None of the heats of modified A302 grade B showed size effects of any consequence on the J-R curve behavior. Crack orientation effects were present, but none were severe enough to be reported as atypical. A test temperature increase from 180 to 550F produced the usual loss in J-R curve fracture toughness. Generic J-R curves and curve fits were generated to represent each heat of material. This volume deals with the evaluation of data and the discussion of technical findings. 8 refs., 18 figs., 8 tabs

Impact Toughness of Steel WMD After TIG Welding

Directory of Open Access Journals (Sweden)

Węgrzyn T.

2017-09-01

Full Text Available The material selected for this investigation was low alloy weld metal deposit after TIG welding with various amount of oxygen in weld metal deposit (WMD. After TIG process it is difficult to get proper amount of oxygen in WMD on the level much lower than 350 ppm. The highest impact toughness of low alloy WMD corresponds with the amount of oxygen in WMD above 350 ppm. In the paper focuses on low alloy steel after innovate welding method with micro-jet cooling that could be treated as a chance on rising amount of oxygen in weld. Weld metal deposit (WMD was carried out for TIG welding with micro-jet cooling with various amount of oxygen in WMD. In that paper various gas mixtures (gas mixtures Ar-O2 and Ar-CO2 were tested for micro-jet cooling after TIG welding. An important role in the interpretation of the results can give methods of artificial intelligence.

Effect of manganese and chromium on microstructure and toughness of Fe-Cr-Mn alloys resulting from solid-solution treatment

International Nuclear Information System (INIS)

Okazaki, Yoshimitsu; Miyahara, Kazuya; Wade, Noboru; Hosoi, Yuzo

1989-01-01

This study is aimed at making clear the effect of Mn and Cr on the microstructure and toughness of an Fe-Cr-Mn alloy which is considered as one of the candidate alloys for reduced activation materials for the first wall application of the fusion reactor. The microstructures of Fe-12% Cr-(5∼30)% Mn(mass%) alloys after solution treatment at 1373 K for 3.6 ks are markedly varied with Mn contents; α'(martensite) + δ(ferrite) in 5% Mn alloy, α' + δ + ε(martensite) + γ(austenite) in the 10% Mn alloy, α' + ε + γ in 15% Mn alloy, ε + γ in the 20% Mn alloy, and ε + γ +δ in the 25% Mn alloy, and γ + δ in the 30% Mn alloy. It is to be noted that the δ phase increases with increasing Mn content when the Fe-12% Cr alloy contains more than 25% Mn, which suggests that Mn plays the role of a ferrite former. In Fe-15% Mn-Cr alloy, the δ phase is not observed in the range of Cr contents up to 12%, whereas it is markedly increased with the addition of 16% Cr. C, N and Ni are very helpful in forming the γ phase in these alloys as generally known in Fe-Cr-Ni alloys. The toughness evaluated by the Charpy impact test at 273 K and room temperature is very low in the 5% Mn alloy which consists of the α' and δ phases. It is, however, significantly improved by a small amount of the γ phase and increases with increase of γ phase stability. (author)

Fundamental study of crack initiation and propagation. Annual progress report, March 1976--March 1977

International Nuclear Information System (INIS)

Norris, D.M. Jr.

1977-01-01

Ductile fracture in nuclear pressure vessel steel was characterized using a computer model of material damage. The model predicts crack initiation and growth and contains constants that are set by computer simulation of the following fracture tests: the simple tension test, the circumferentially notched round tension test, the blunt-notched compact tension test, and the Charpy V-notch test. The simulations provide the stress and strain states of these tests at fracture. The major goal of our characterization program is to determine the correlation between Charpy toughness and fracture toughness

Evaluations of the criterion for lateral expansion of steels for nuclear components

International Nuclear Information System (INIS)

Susukida, H.; Satoh, M.; Fukuhara, A.

1980-01-01

The Charpy V notch impact tests were performed on Japanese made ferritic steels for nuclear components and their lateral expansions were investigated. The correlations of lateral expansion and absorbed energy with yield strength, and the correlation between lateral expansion and fracture toughness were also studied. The correlation at each lateral expansion level between absorbed energy and yield strength almost agreed with that published by the US PVRC. It was confirmed that lateral expansion could be used as a criterion for the toughness of the steels corresponding to changes in their yield strength, and that the lateral expansion criterion adopted in the ASME Code Section III was appropriate. Further, the correlation between fracture toughness and lateral expansion and that between fracture toughness and absorbed energy, were evaluated, and respective equations of correlation were proposed. (author)

High temperature homogenization improves impact toughness of vitamin E-diffused, irradiated UHMWPE.

Science.gov (United States)

Oral, Ebru; O'Brien, Caitlin; Doshi, Brinda; Muratoglu, Orhun K

2017-06-01

Diffusion of vitamin E into radiation cross-linked ultrahigh molecular weight polyethylene (UHMWPE) is used to increase stability against oxidation of total joint implant components. The dispersion of vitamin E throughout implant preforms has been optimized by a two-step process of doping and homogenization. Both of these steps are performed below the peak melting point of the cross-linked polymer (homogenization of antioxidant-doped, radiation cross-linked UHMWPE could improve its toughness. We found that homogenization at 300°C for 8 h resulted in an increase in the impact toughness (74 kJ/m 2 compared to 67 kJ/m 2 ), the ultimate tensile strength (50 MPa compared to 43 MPa) and elongation at break (271% compared to 236%). The high temperature treatment did not compromise the wear resistance or the oxidative stability as measured by oxidation induction time. In addition, the desired homogeneity was achieved at a much shorter duration (8 h compared to >240 h) by using high temperature homogenization. © 2016 Orthopaedic Research Society. Published by Wiley Periodicals, Inc. J Orthop Res 35:1343-1347, 2017. © 2016 Orthopaedic Research Society. Published by Wiley Periodicals, Inc.

Effect of Precipitation on Cryogenic Toughness in Isothermally Aged Austenitic Stainless Steel

Science.gov (United States)

Saucedo-Muñoz, M. L.; Lopez-Hirata, V. M.; Avila-Davila, E. O.; Villegas-Cardenas, J. D.; Gonzalez-Velazquez, J. L.

2017-03-01

The effect of grain-boundary precipitates on cryogenic impact toughness of two corrosion steels (standard AISI 316 and a steel with a nitrogen additive) is studied. The steels are aged at 600 - 900°C with a hold of up to 1000 min. The KCV impact toughness at -196°C is determined. It is shown that the impact toughness of the nitrogen-containing steel decreases under cooling after the aging at 700 and 800°C more considerably than that of steel 316 after aging at 800 and 900°C. The causes of the embrittlement of the nitrogen-containing steel are determined.

SISTEMA DE AQUISIÇÃO DE DADOS PARA A MÁQUINA DE IMPACTO CHARPY

Directory of Open Access Journals (Sweden)

Jermana Lopes Moraes

2014-08-01

Full Text Available Este trabalho tem o objetivo de implementar e desenvolver um sistema de aquisição de dados para a máquina de impacto Charpy. Assim, é realizado um estudo da máquina de impacto Charpy, do ensaio de impacto e das ferramentas necessárias para desenvolvimento do projeto. Utiliza-se um acelerômetro para determinar a aceleração nos eixos x e y do pêndulo Charpy durante a realização do ensaio. Para leitura e interpretação dos dados enviados pelo acelerômetro utiliza-se a plataforma de hardware Arduino UNO com software específico. Os dados enviados ao Arduino são apresentados em uma interface gráfica desenvolvida no Matlab. Nesta interface é possível inserir os dados iniciais de ensaio Charpy e apresentar ao usuário final os resultados finais de ensaio, como a energia de impacto, a resistência de impacto e a força necessária para romper o corpo de prova. Além disso, é apresentado ao usuário um gráfico da aceleração ao longo da realização do ensaio e o gráfico de força ao longo do tempo. Desta forma, registram-se os dados em um arquivo específico para análise e estudo posterior. A porcentagem de erro entre o valor medidor no mostrador da máquina e o resultado automatizado não ultrapassa o limite de 8 %.

Instrumented impact properties of zircaloy-oxygen and zircaloy-hydrogen alloys

Energy Technology Data Exchange (ETDEWEB)

Garde, A.M.; Kassner, T.F.

1980-04-01

Instrumented-impact tests were performed on subsize Charpy speciments of Zircaloy-2 and -4 with up to approx. 1.3 wt % oxygen and approx. 2500 wt ppM hydrogen at temperatures between 373 and 823/sup 0/K. Self-consistent criteria for the ductile-to-brittle transition, based upon a total absorbed energy of approx. 1.3 x 10/sup 4/ J/m/sup 2/, a dynamic fracture toughness of approx. 10 MPa.m/sup 1/2/, and a ductility index of approx. 0, were established relative to the temperature and oxygen concentration of the transformed BETA-phase material. The effect of hydrogen concentration and hydride morphology, produced by cooling Zircaloy-2 specimens through the temperature range of the BETA ..-->.. ..cap alpha..' = hydride phase transformation at approx. 0.3 and 3 K/s, on the impact properties was determined at temperatures between 373 and 673 K. On an atom fraction basis, oxygen has a greater effect than hydrogen on the impact properties of Zircaloy at temperatures between approx. 400 and 600 K. 34 figures.

Mental Toughness Moderates Social Loafing in Cycle Time-Trial Performance.

Science.gov (United States)

Haugen, Tommy; Reinboth, Michael; Hetlelid, Ken J; Peters, Derek M; Høigaard, Rune

2016-09-01

The purpose of this study was to determine if mental toughness moderated the occurrence of social loafing in cycle time-trial performance. Twenty-seven men (Mage = 17.7 years, SD = 0.6) completed the Sport Mental Toughness Questionnaire prior to completing a 1-min cycling trial under 2 conditions: once with individual performance identified, and once in a group with individual performance not identified. Using a median split of the mental toughness index, participants were divided into high and low mental toughness groups. Cycling distance was compared using a 2 (trial) × 2 (high-low mental toughness) analysis of variance. We hypothesized that mentally tough participants would perform equally well under both conditions (i.e., no indication of social loafing) compared with low mentally tough participants, who would perform less well when their individual performance was not identifiable (i.e., demonstrating the anticipated social loafing effect). The high mental toughness group demonstrated consistent performance across both conditions, while the low mental toughness group reduced their effort in the non-individually identifiable team condition. The results confirm that (a) clearly identifying individual effort/performance is an important situational variable that may impact team performance and (b) higher perceived mental toughness has the ability to negate the tendency to loaf.

Detection of ductile crack initiation by acoustic emission testing

International Nuclear Information System (INIS)

Richter, H.; Boehmert, J.; Viehrig, H.W.

1998-08-01

A Charpy impact test equipment is described permitting simultaneous measurement of impact force, crack tip opening, acoustic emissions and magnetic emissions. The core of the equipment is an inverted pendulum ram impact testing machine and the tests have been performed with laterally notched, pre-fatigue ISO-V specimens made of steels of various strength and toughness properties. The tests are intended to ascertain whether the acoustic emission method is suitable for detecting steady crack initiation in highly ductile steels. (orig./CB) [de

Visual interface for the automation of the instrumented pendulum of Charpy tests used in the surveillance program of reactors vessel of nuclear power plants; Interfase visual para la automatizacion del pendulo instrumentado de pruebas Charpy utilizado en el programa de vigilancia de la vasija de reactores de centrales nucleares

Energy Technology Data Exchange (ETDEWEB)

Rojas S, A.S.; Sainz M, E.; Ruiz E, J.A. [ININ, Carretera Mexico-Toluca Km.36.5, Mpio. de Ocoyoacac, Estado de Mexico (Mexico)]. E-mail: asrs@nuclear.inin.mx; esm@nuclear.inin.mx; jare@nuclear.inin.mx

2004-07-01

Inside the Programs of Surveillance of the nuclear power stations periodic information is required on the state that keep the materials with those that builds the vessel of the reactor. This information is obtained through some samples or test tubes that are introduced inside the core of the reactor and it is observed if its physical characteristics remain after having been subjected to the radiation changes and temperature. The rehearsal with the instrumented Charpy pendulum offers information on the behavior of fracture dynamics of a material. In the National Institute of Nuclear Research (ININ) it has an instrumented Charpy pendulum. The operation of this instrument is manual, having inconveniences to carry out rehearsals with radioactive material, handling of high and low temperatures, to fulfill the normative ones for the realization of the rehearsals, etc. In this work the development of a computational program is presented (virtual instrument), for the automation of the instrumented pendulum. The system has modules like: Card of data acquisition, signal processing, positioning system, tempered system, pneumatic system, compute programs like it is the visual interface for the operation of the instrumented Charpy pendulum and the acquisition of impact signals. This system shows that given the characteristics of the nuclear industry with radioactive environments, the virtual instrumentation and the automation of processes can contribute to diminish the risks to the personnel occupationally exposed. (Author)

Effects of nickel and cobalt addition on creep strength and microstructure of the precipitation-strengthened 15Cr ferritic steels

Energy Technology Data Exchange (ETDEWEB)

Shibuya, Masachika; Toda, Yoshiaki; Sawada, Kota; Kushima, Hideaki; Kimura, Kazuhiro [National Inst. for Materials Science, Tsukuba, Ibaraki (Japan)

2010-07-01

Creep strength of 15Cr ferritic steel with ferrite matrix was increased by precipitation strengthening of intermetallic compounds. It was higher than those of 9-12Cr ferritic steels with a tempered martensitic microstructure strengthened by carbide and carbonitride. Addition of nickel was confirmed to improve Charpy impact toughness of the 15Cr steels, however, creep strength was slightly reduced by the addition of nickel. Microstructure of the 15Cr steel changes from ferrite single phase to dual phases of ferrite and martensite with the addition of nickel which is an austenite stabilizing element. The 15Cr steels investigated in the previous study, contain 3mass% of cobalt which is also an austenite stabilizing element, therefore, the influence of nickel and cobalt combination on mechanical properties and microstructure of the 15Cr-1Mo-6W-V-Nb steel is investigated in this study. Creep strength, Charpy impact toughness and microstructure of the steel were strongly influenced by the composition of nickel and cobalt. Design guideline of the 15Cr steel is discussed with respect to a role of microstructure and combination of nickel and cobalt addition. (orig.)

Parameters controlling the performance of AA319-type alloys Part II. Impact properties and fractography

International Nuclear Information System (INIS)

Li, Z.; Samuel, A.M.; Samuel, F.H.; Ravindran, C.; Doty, H.W.; Valtierra, S.

2004-01-01

The Charpy impact energy of Al-Si-Cu AA319-type alloys was measured in terms of the total absorbed energy. The Charpy specimens were machined from end-chilled castings to incorporate the effect of cooling rate on the impact properties. Unnotched specimens were used to increase the accuracy of the measurements, and to emphasize the effect of microstructure. The influence of the microconstituents on the impact strength was investigated by adding various alloying elements (i.e. Sr, Fe, and P) to the AA319 base alloy, and applying two different heat treatments (T5, and T6). The results show that strontium-modification enhances the impact properties, so that the Sr-modified AA319 alloy exhibits the highest impact properties compared to the base, and other alloys at any given dendrite arm spacing (DAS). The impact energy increases with increase in cooling rate, while iron, and phosphorus additions have a detrimental influence due, respectively, to the formation of β-Al 5 FeSi, and phosphorus oxide particles during solidification. T6 treatment assists in the even distribution, and dissolution of the microconstituents (including the block-like CuAl 2 particles) into the aluminum matrix. With more Cu available for strengthening during aging, the impact toughness is greatly enhanced. In the unmodified AA319 base alloy, crack initiation, and propagation occur mainly through Si-particle fracture, and the mechanism of void coalescence. In the Sr-modified, 1.2% Fe-containing 319 alloys, however, crack initiation takes place through fragmentation of β-Al 5 FeSi, Si, and CuAl 2 or Cu 2 FeAl 7 particles. Crack propagation occurs through cleavage of the β-Fe platelets, and fracture of the Cu-intermetallics, and brittle Si particles. Such samples exhibit very low impact energies

Fractographic examination of reduced activation ferritic/martensitic steel charpy specimens irradiated to 30 dpa at 370{degrees}C

Energy Technology Data Exchange (ETDEWEB)

Gelles, D.S.; Hamilton, M.L. [Pacific Northwest National Lab., Richland, WA (United States); Schubert, L.E. [Univ. of Missouri, Rolla, MO (United States)

1996-10-01

Fractographic examinations are reported for a series of reduced activation ferritic/Martensitic steel Charpy impact specimens tested following irradiation to 30 dpa at 370{degrees}C in FFTF. One-third size specimens of six low activation steels developed for potential application as structural materials in fusion reactors were examined. A shift in brittle fracture appearance from cleavage to grain boundary failure was noted with increasing manganese content. The results are interpreted in light of transmutation induced composition changes in a fusion environment.

Influence of Loading Rate on the Calibration of Instrumented Charpy Strikers

Energy Technology Data Exchange (ETDEWEB)

Lucon, E.; Scibetta, M.; McColskey, D.; McCowan, C.

2009-01-15

One of the key factors for obtaining reliable instrumented Charpy results is the calibration of the instrumented striker. The conventional approach for establishing an analytical relationship between strain gage output and force applied to the transducer is the static calibration, which is preferably performed with the striker installed in the pendulum assembly. However, the response of an instrumented striker under static force application may sometimes differ significantly from its dynamic performance during an actual Charpy test. This is typically reflected in a large difference between absorbed energy returned by the pendulum encoder (KV) and calculated under the instrumented force/displacement test record (Wt). Such difference can be either minimized by optimizing the striker design or analytically removed by adjusting forces and displacements until KV = Wt (the so-called 'Dynamic Force Adjustment'). This study investigates the influence of increasing force application rates on the force/voltage characteristics of two instrumented strikers, one at NIST in Boulder, CO and one at SCK-CEN in Mol, Belgium.

Neutron flux effect on the fracture toughness behavior of Tihange-III RPV material

International Nuclear Information System (INIS)

Gerard, R.; Chaouadi, R.; Bertolis, D.

2015-01-01

The question whether material test reactor (MTR) data can be used to supplement power reactor pressure vessel (RPV) surveillance data is still debated in the international community and its implications are particularly important in the perspective of long term operation (LTO). However, addressing the flux effect can be confusing if specific material and irradiation variables are not taken into account. This means that the answer to whether there is flux effect or not is neither 'no' nor 'yes' without specifying the application range. Indeed, neutron flux effect was recognized to occur in high Cu-containing steels in the low fluence range. But at high fluence, relevant for long term operation, it becomes difficult to clearly distinguish the differences between high flux and low flux. In this work, we irradiated the low Cu base metal and weld of the Tihange-III surveillance coupon in the BR2 reactor at high flux. The BR2 flux is about two orders of magnitude higher than the flux in the surveillance position. Tensile, Charpy impact and fracture toughness tests were performed on both the surveillance and MTR specimens and compared to assess the neutron flux effect. The results confirm that, at high fluence levels, the flux effect on mechanical properties is not significant, offering therefore the possibility of accelerated irradiation to investigate RPV embrittlement in the high fluence regime relevant for long term operation. (authors)

Effects of irradiation on strength and toughness of commercial LWR vessel cladding

International Nuclear Information System (INIS)

Haggag, F.M.; Corwin, W.R.; Alexander, D.J.; Nanstad, R.K.

1987-01-01

The potential for stainless steel cladding to improve the fracture behavior of an operating nuclear reactor pressure vessel, particularly during certain overcooling transients, may depend greatly on the properties of the irradiated cladding. Therefore, weld overlay cladding irradiated at temperatures and to fluences relevant to power reactor operation was examined. The cladding was applied to a pressure vessel steel plate by the three-wire series-arc commercial method. Cladding was applied in three layers to provide adequate thickness for the fabrication of test specimens. The three-wire series-arc procedure, developed by Combustion Engineering, Inc., Chattanooga, Tennessee, produced a highly controlled weld chemistry, microstructure, and fracture properties in all three layers of the weld. Charpy V-notch and tensile specimens were irradiated at 288 0 C to fluence levels of 2 and 5 x 10 19 neutrons/cm 2 (>1 MeV). Postirradiation testing results show that, in the test temperature range from -125 to 288 0 C, the yield strength increased by 8 to 30%, ductility insignificantly increased, while there was almost no change in ultimate tensile strength. All cladding exhibited ductile-to-brittle transition behavior during Charpy impact testing, due to the dominance of delta-ferrite failures at low temperatures. On the upper shelf, energy was reduced, due to irradiation exposure, 15 and 20%, while the lateral expansion was reduced 43 and 41%, at 2 and 5 x 10 19 neutrons/cm 2 (>1 MeV), respectively. In addition, radiation damage resulted in 13 and 28 0 C shifts of the Charpy impact transition temperature at the 41-J level for the low and high fluences, respectively

Enhanced Impact Toughness at Ambient Temperatures of Ultrafine-Grained Al-26 wt.% Si Alloy Produced by Equal-Channel Angular Pressing

Science.gov (United States)

Jiang, Jinghua; Yuan, Ting; Shi, Jun; Zhang, Lingling; Ma, Aibin; Song, Dan

2018-05-01

Overcoming general brittleness of hypereutectic Al-Si alloys is in urgent need for expanding their application in automotive, aerospace and construction industries. A unique phenomenon was observed that bulk ultrafine-grained Al-26 wt.% Si alloy, produced by severe plastic deformation via equal-channel angular pressing, exhibited higher toughness at the impact temperature of - 196 100 °C than the coarse-grained casting alloy. The improvement in impact toughness at all testing temperatures was mainly due to the homogeneous ultrafine-grained structure with the breakage of brittle primary silicon crystals, which generated more and deeper fracture dimples that consumed much higher fracture energy. It indicates the advantage of bulk ultrafine-grained Al-Si alloys and spurs their application interest at various ambient temperatures.

Required grades of hull steel plates in consideration of fracture toughness; Hakai jinsei wo koryoshita sentaiyo koban shiyo kubun ni kansuru ichikosatsu

Energy Technology Data Exchange (ETDEWEB)

Yajima, H; Yamamoto, M; Ogaki, Y [Hiroshima University, Hiroshima (Japan). Faculty of Engineering

1997-10-01

This paper discusses the required grades of hull steel plates based on the steel ship rule of Nippon Kaiji Kyokai (NK). The minimum value of the allowable crack length in NK rule (critical safety crack length at 0degC just before brittle unstable crack causing fatal fracture) was estimated. In the case where the estimated crack tip exists in a matrix, the crack length was a minimum of 200-210mm, while nearly 60mm in a fusion line at high-heat-input welded joint. The allowable crack lengths estimated from a specified value in the NK rule were fairly different. The allowable crack length at 0degC was also estimated from the minimum value in V-notch Charpy impact test. The private proposal on the required grades of hull steel plates in consideration of fracture toughness was discussed. Thirty-five percent of crack lengths found in real ships is 100mm or less, however, cracks of 250-400mm long are frequently found suggesting the allowable crack length of 400mm. The required grade integrally considering required values and design conditions is demanded to secure the reliability of hull strength. 5 refs., 5 figs., 2 tabs.

Effects of Thermal Aging on Material Properties, Stress Corrosion Cracking, and Fracture Toughness of AISI 316L Weld Metal

Science.gov (United States)

Lucas, Timothy; Forsström, Antti; Saukkonen, Tapio; Ballinger, Ronald; Hänninen, Hannu

2016-08-01

Thermal aging and consequent embrittlement of materials are ongoing issues in cast stainless steels, as well as duplex, and high-Cr ferritic stainless steels. Spinodal decomposition is largely responsible for the well-known "748 K (475 °C) embrittlement" that results in drastic reductions in ductility and toughness in these materials. This process is also operative in welds of either cast or wrought stainless steels where δ-ferrite is present. While the embrittlement can occur after several hundred hours of aging at 748 K (475 °C), the process is also operative at lower temperatures, at the 561 K (288 °C) operating temperature of a boiling water reactor (BWR), for example, where ductility reductions have been observed after several tens of thousands of hours of exposure. An experimental program was carried out in order to understand how spinodal decomposition may affect changes in material properties in Type 316L BWR piping weld metals. The study included material characterization, nanoindentation hardness, double-loop electrochemical potentiokinetic reactivation (DL-EPR), Charpy-V, tensile, SCC crack growth, and in situ fracture toughness testing as a function of δ-ferrite content, aging time, and temperature. SCC crack growth rates of Type 316L stainless steel weld metal under simulated BWR conditions showed an approximate 2 times increase in crack growth rate over that of the unaged as-welded material. In situ fracture toughness measurements indicate that environmental exposure can result in a reduction of toughness by up to 40 pct over the corresponding at-temperature air-tested values. Material characterization results suggest that spinodal decomposition is responsible for the degradation of material properties measured in air, and that degradation of the in situ properties may be a result of hydrogen absorbed during exposure to the high-temperature water environment.

Effects of Rare Earth on the Microstructure and Impact Toughness of H13 Steel

OpenAIRE

Gao, Jinzhu; Fu, Paixian; Liu, Hongwei; Li, Dianzhong

2015-01-01

Studies of H13 steel suggest that under appropriate conditions, additions of rare-earth metals (REM) can significantly enhance mechanical properties, such as impact toughness. This improvement is apparently due to the formation of finer and more dispersive RE inclusions and grain refinement after REM additions. In this present work, the microstructure evolution and mechanical properties of H13 steel with rare earth additions (0, 0.015, 0.025 and 0.1 wt.%) were investigated. The grain size, ...

Low upper-shelf toughness, high transition temperature test insert in HSST [Heavy Section Steel Technology] PTSE-2 [Pressurized Thermal Shock Experiment-2] vessel and wide plate test specimens: Final report

International Nuclear Information System (INIS)

Domian, H.A.

1987-02-01

A piece of A387, Grade 22 Class 2 (2-1/4 Cr - 1 Mo) steel plate specially heat treated to produce low upper-shelf (LUS) toughness and high transition temperature was installed in the side wall of Heavy Section Steel Technology (HHST) vessel V-8. This vessel is to be tested by the Oak Ridge National Laboratory (ORNL) in the Pressurized Thermal Shock Experiment-2 (PTSE-2) project of the HSST program. Comparable pieces of the plate were made into six wide plate specimens and other samples. These samples underwent tensile tests, Charpy tests, and J-integral tests. The results of these tests are given in this report

Visual interface for the automation of the instrumented pendulum of Charpy tests used in the surveillance program of reactors vessel of nuclear power plants

International Nuclear Information System (INIS)

Rojas S, A.S.; Sainz M, E.; Ruiz E, J.A.

2004-01-01

Inside the Programs of Surveillance of the nuclear power stations periodic information is required on the state that keep the materials with those that builds the vessel of the reactor. This information is obtained through some samples or test tubes that are introduced inside the core of the reactor and it is observed if its physical characteristics remain after having been subjected to the radiation changes and temperature. The rehearsal with the instrumented Charpy pendulum offers information on the behavior of fracture dynamics of a material. In the National Institute of Nuclear Research (ININ) it has an instrumented Charpy pendulum. The operation of this instrument is manual, having inconveniences to carry out rehearsals with radioactive material, handling of high and low temperatures, to fulfill the normative ones for the realization of the rehearsals, etc. In this work the development of a computational program is presented (virtual instrument), for the automation of the instrumented pendulum. The system has modules like: Card of data acquisition, signal processing, positioning system, tempered system, pneumatic system, compute programs like it is the visual interface for the operation of the instrumented Charpy pendulum and the acquisition of impact signals. This system shows that given the characteristics of the nuclear industry with radioactive environments, the virtual instrumentation and the automation of processes can contribute to diminish the risks to the personnel occupationally exposed. (Author)

Toughness and other mechanical properties of the duplex stainless steel 2205

International Nuclear Information System (INIS)

Sieurin, H.; Sandstroem, R.

2003-01-01

The use and range of potential applications of duplex stainless steel continuously increase. An overview of the mechanical properties of duplex stainless steel 2205 is presented with focus on toughness properties. Impact and fracture toughness as well as strength results from the European research project, EcoPress, are presented. (orig.)

Effect of direct quenching on the microstructure and mechanical properties of the lean-chemistry HSLA-100 steel plates

International Nuclear Information System (INIS)

Dhua, S.K.; Sen, S.K.

2011-01-01

Highlights: → Direct-quenched and tempered (DQT) steels gives better mechanical properties. → Fine Cu and Nb (C, N) precipitates enhance matrix strengthening and tempering resistance. → Boron promotes hardenability, but low temperature Charpy impact toughness gets affected. → Mechanical properties equivalent to HSLA-100 steel is achieved by directly quenched leaner chemistry alloys. - Abstract: The influence of direct quenching on structure-property behavior of lean chemistry HSLA-100 steels was studied. Two laboratory heats, one containing Cu and Nb (C:0.052, Mn:0.99, Cu:1.08, Nb:0.043, Cr:0.57, Ni:1.76, Mo:0.55 pct) and the other containing Cu, Nb and B (C:0.04, Mn:1.02, Cu:1.06, Nb:0.036, Cr:0.87, Ni:1.32, Mo:0.41, B:0.002 percent) were hot-rolled into 25 and 12.5 mm thick plates by varying finish-rolling temperatures. The plates were heat-treated by conventional reheat quenching and tempering (RQT), as well as by direct quenching and tempering (DQT) techniques. In general, direct-quench and tempered plates of Nb-Cu heat exhibited good strength (yield strength ∼ 900 MPa) and low-temperature impact toughness (average: 74 J at -85 deg. C); the Charpy V-notch impact energies were marginally lower than conventional HSLA-100 steel. In Nb-Cu-B heat, impact toughness at low-temperature was inferior owing to boron segregation at grain boundaries. Transmission electron microscopy (TEM) and scanning auger microprobe (SAM) analysis confirmed existence of borocarbides at grain boundaries in this steel. In general, for both the steels, the mechanical properties of the direct-quench and tempered plates were found to be superior to reheat quench and tempered plates. A detailed transmission electron microscopy study revealed presence of fine Cu and Nb (C, N) precipitates in these steels. It was also observed that smaller martensite inter-lath spacing, finer grains and precipitates in direct-quench and tempered plates compared to the reheat quench and tempered plates

Fracture toughness evaluation of small notched specimen in consideration of notch effect and loading rate

International Nuclear Information System (INIS)

Lee, Baik Woo; Kwon, Dong Il; Jang, Jae Il

2000-01-01

Notch effect and loading rate dependency on fracture toughness were considered when evaluating fracture toughness of small notched specimens using the instrumented impact test. Notch effect was analyzed into stress redistribution effect and stress relaxation with a viewpoint of stress triaxiality. Stress redistribution effect was corrected by introducing effective crack length, which was the sum of actual crack length and plastic zone size. Stress relaxation effect was also corrected using elastic stress concentration factor, which would decrease if plastic deformation occurred. As a result, corrected fracture toughness of the notched specimen was very consistent with the reference fracture toughness obtained using precracked specimen. In addition, limiting notch root radius, below which fracture toughness was independent of notch radius, was observed and discussed. Loading rate dependency on fracture toughness, which was obtained from the static three point bending test and the instrumented impact test, was also discussed with stress field in plastic zone ahead of a notch and fracture based on stress control mechanism. (author)

Effect of Boron on the Strength and Toughness of Direct-Quenched Low-Carbon Niobium Bearing Ultra-High-Strength Martensitic Steel

Science.gov (United States)

Hannula, Jaakko; Kömi, Jukka; Porter, David A.; Somani, Mahesh C.; Kaijalainen, Antti; Suikkanen, Pasi; Yang, Jer-Ren; Tsai, Shao-Pu

2017-11-01

The effect of boron on the microstructures and mechanical properties of laboratory-control-rolled and direct-quenched 6-mm-thick steels containing 0.08 wt pct C and 0.02 wt pct Nb were studied. The boron contents were 24 ppm and a residual amount of 4 ppm. Two different finish rolling temperatures (FRTs) of 1093 K and 1193 K (820 °C and 920 °C) were used in the hot rolling trials to obtain different levels of pancaked austenite prior to DQ. Continuous cooling transformation (CCT) diagrams were constructed to reveal the effect of boron on the transformation behavior of these steels. Microstructural characterization was carried out using various microscopy techniques, such as light optical microscopy (LOM) and scanning electron microscopy-electron backscatter diffraction (SEM-EBSD). The resultant microstructures after hot rolling were mixtures of autotempered martensite and lower bainite (LB), having yield strengths in the range 918 to 1067 MPa with total elongations to fracture higher than 10 pct. The lower FRT of 1093 K (820 °C) produced better combinations of strength and toughness as a consequence of a higher degree of pancaking in the austenite. Removal of boron lowered the 34 J/cm2 Charpy-V impact toughness transition temperature from 206 K to 158 K (-67 °C to -115 °C) when the finishing rolling temperature of 1093 K (820 °C) was used without any loss in the strength values compared to the boron-bearing steel. This was due to the finer and more uniform grain structure in the boron-free steel. Contrary to expectations, the difference was not caused by the formation of borocarbide precipitates, as verified by transmission electron microscopy (TEM) investigations, but through the grain coarsening effect of boron.

Effect of delaminations on improvement of notch toughness at low temperatures

International Nuclear Information System (INIS)

Zhou, W.; Loh, N.L.

1996-01-01

The notched-bar impact test is often used to assess the notch toughness of engineering materials. The principle of the test is that a material absorbs a certain amount of energy when it breaks; the energy thus absorbed is an indication of the material's resistance to impact fracture. If the material is brittle, it breaks easily with a small amount of absorbed energy. If it is tough, it will absorb more energy to fracture. It has been well recognized that most engineering materials undergo a transition from notch tough to notch brittle behavior when the temperature is reduced. In the present study, however, an abnormal trend in the transition behavior was found for an austenitic stainless steel. V-notched specimens of the steel were tested under impact loading in a wide temperature range from -196 C to room temperature. Contrary to expectation, the impact energy values obtained at low temperatures were found to be much higher than those obtained at room temperature, indicating that the steel became tougher rather than more brittle when the test temperature was lowered. This intriguing phenomenon cannot be explained simply according to the tensile stress fracture criterion. Strong evidence has been obtained in the present study to show that the improvement of notch toughness at low temperatures is caused by delaminations

Liability and lifetime of metallic components and structures

International Nuclear Information System (INIS)

Tanguy, B.

2009-12-01

In this overview of his research activity, the author describes the ductile damage process in structures subjected to high rate loadings, notably for tank steels and gas pipeline high resistance steels. Then, he describes the cleavage fracture process in bainitic steels by means of a local fracture approach. He proposes a modelling of the Charpy v-notch impact test of the resilience-to-toughness transition during the ductile-brittle transition for bainitic steels, the developed method being used to interpret resilience and toughness tests performed on an irradiated material. He finally discusses these works, describes the current ones, and discusses research perspectives within his Nuclear Material Department

Contributions of Rare Earth Element (La,Ce) Addition to the Impact Toughness of Low Carbon Cast Niobium Microalloyed Steels

Science.gov (United States)

Torkamani, Hadi; Raygan, Shahram; Garcia Mateo, Carlos; Rassizadehghani, Jafar; Palizdar, Yahya; San-Martin, David

2018-03-01

In this research Rare Earth elements (RE), La and Ce (200 ppm), were added to a low carbon cast microalloyed steel to disclose their influence on the microstructure and impact toughness. It is suggested that RE are able to change the interaction between the inclusions and matrix during the solidification process (comprising peritectic transformation), which could affect the microstructural features and consequently the impact property; compared to the base steel a clear evolution was observed in nature and morphology of the inclusions present in the RE-added steel i.e. (1) they changed from MnS-based to (RE,Al)(S,O) and RE(S)-based; (2) they obtained an aspect ratio closer to 1 with a lower area fraction as well as a smaller average size. Besides, the microstructural examination of the matrix phases showed that a bimodal type of ferrite grain size distribution exists in both base and RE-added steels, while the mean ferrite grain size was reduced from 12 to 7 μm and the bimodality was redressed in the RE-added steel. It was found that pearlite nodule size decreases from 9 to 6 μm in the RE-added steel; however, microalloying with RE caused only a slight decrease in pearlite volume fraction. After detailed fractography analyses, it was found that, compared to the based steel, the significant enhancement of the impact toughness in RE-added steel (from 63 to 100 J) can be mainly attributed to the differences observed in the nature of the inclusions, the ferrite grain size distribution, and the pearlite nodule size. The presence of carbides (cementite) at ferrite grain boundaries and probable change in distribution of Nb-nanoprecipitation (promoted by RE addition) can be considered as other reasons affecting the impact toughness of steels under investigation.

Charpy impact test results of ferritic alloys from the HFIR[High Flux Isotope Reactor]-MFE-RB2 test

International Nuclear Information System (INIS)

Hu, W.L.; Gelles, D.S.

1987-03-01

Miniature Charpy specimens of HT-9 in base metal, weld metal and heat affected zone (HAZ) metal conditions, and 9Cr-1Mo in base metal and weld metal conditions have been tested following irradiation in HFIR-MFE-RB2 at 55 0 C to ≅10 dpa. All specimen conditions have degraded properties (both DBTT and USE) in comparison with specimens irradiated to lower dose. 9Cr-Mo degraded more than HT-9 and weld metal performed worse than base metal which performed worse than HAZ material. Property degradation was approximately linear as a function of dose, indicating that degradation response had not saturated by 10 dpa

Neutron embrittlement of the reactor vessel in Borssele as determined from Charpy specimens

International Nuclear Information System (INIS)

Oosterkamp, W.J.; Dufour, L.B.

1983-01-01

Two sets of Charpy specimens have been retrieved from the reactor in the nuclear power plant at Borssele after two and four cycles of operation, respectively. The neutron fluxes at the sample positions and at the vessel wall have been calculated with a point-kernel method and S 2 calculations. The calculated fluxes at the two specimen positions are in fair agreement with fluences measured by threshold detectors. The Reference Temperature of Nil Ductility has been determined from the Charpy tests by a tan-h fit procedure. An extrapolation to a 40-year vessel life has been made on the basis of a square-root dependence of the change in the reference temperature with effective full-power years. Under these assumptions the heat-affected zone material will reach 296 K. The other materials will remain below 280 K. The vessel life therefore is not limited by embrittlement. (orig.)

Nano-impact testing of TiFeN and TiFeMoN films for dynamic toughness evaluation

Energy Technology Data Exchange (ETDEWEB)

Beake, B D [Micro Materials Ltd, Willow House, Ellice Way, Yale Business Village, Wrexham LL13 7YL (United Kingdom); Vishnyakov, V M; Colligon, J S, E-mail: ben@micromaterials.co.uk [Dalton Research Institute, Manchester Metropolitan University, Manchester M1 5GD (United Kingdom)

2011-03-02

TiFeN and TiFeMoN films were deposited on silicon wafers by ion-beam-assisted deposition. Their mechanical properties were measured by nanoindentation (quasi-static) and nano-impact (dynamic) techniques. Nano-impact testing enabled assessment of their toughness and resistance to fatigue fracture under repetitive loading. At low impact forces, films with a higher resistance to plastic deformation (H{sup 3}/E{sup 2}) were much more resistant to the formation of cracks throughout the test. At higher impact forces, these films initially show impact resistance but with continued impacts they are unable to protect the Si substrate, performing as poorly as films with lower H{sup 3}/E{sup 2} and suffer delamination from the Si substrate over a large area.

To investigate the effect of heat treatment on fracture toughness of welded joints

International Nuclear Information System (INIS)

Hameed, A.; Pasha, R.A.; Shah, M.

2013-01-01

Annealing as a post weld heat treatment (PWHT), increases toughness in the welding joints of medium carbon steel in the same way as it increases toughness of the non-welded medium carbon steel. Measurement of increase in toughness through PWHT is focus of the present research work. Welded samples of commercially available steel AISI -1035 have been used for the proposed evaluation. The samples welded by two different techniques namely oxyacetylene gas welding and manual metal arc welding, passed through annealing process along with non-welded samples for comparison of increase in toughness. Toughness measured by impact tests revealed the improvement, which in the order of increasing effects is in gas welded, electric welded and non-welded samples. The aim of the present research was to measure the improvement in fracture toughness through post weld heat treatment (annealing). It has been shown that toughness increases as the structural flaws decrease. (author)

A mechanical property and stress corrosion evaluation of VIM-ESR-VAR work strengthened and direct double aged Inconel 718 bar material

Science.gov (United States)

Montano, J. W.

1986-01-01

Presented are the mechanical properties and the stress corrosion resistance of triple melted vacuum induction melted (VIM), electro-slag remelted (ESR), and vacuum arc remelted (VAR), solution treated, work strengthened and direct double aged Inconel 718 alloy bars 4.00 in. (10.16) and 5.75 in. (14.60 cm) diameter. Tensile, charpy v-notched impact, and compact tension specimens were tested at ambient temperature in both the longitudinal and transverse directions. Longitudinal tensile and yield strengths in excess of 220 ksi (1516.85 MPa) and 200 ksi (1378.00 MPa) respectively, were realized at ambient temperature. Additional charpy impact and compact tension tests were performed at -100 F (-73 C). Longitudinal charpy impact strength equalled or exceeded 12.0 ft-lbs (16.3 Joules) at ambient and at -100 F(-73 C) while longitudinal compact (LC) tension fracture toughness strength remained above 79 ksi (86.80 MPa) at ambient and at -100 F(-73 C) temperatures. No failures occurred in the longitudinal or transverse tensile specimens stressed to 75 and 100 percent of their respective yield strengths and exposed to a salt fog environment for 180 days. Tensile tests performed after the stress corrosion test indicated no mechanical property degradation.

Instrumentation of a Charpy-pendulum. Additional data obtained from it and its application to nuclear reactor pressure vessels surveillance programs; Instrumentacion de un pendulo Charpy. Datos adicionales obtenidos a partir de la misma y su aplicacion a programas de vigilancia de centrales nucleares

Energy Technology Data Exchange (ETDEWEB)

Chomik, Enrique P; Dhers, Horacio; Iorio, Antonio F [Comision Nacional de Energia Atomica, General San Martin (Argentina). Dept. de Materiales; Ciriani, Dario F [Comision Nacional de Energia Atomica, General San Martin (Argentina). Dept. de Combustibles Nucleares

1999-07-01

Charpy test gives information about a material dynamic fracture behavior. In a plain Charpy test, this information is the absorbed energy during fracture of the specimen, lateral deformation and the percentage of ductile fracture of the specimen. These parameters can then be used for the determination of the material response to a dynamic applied load, and are used at present to determine the brittle-ductile transition temperature of a material. However, there is a lot of additional information that can be obtained from a Charpy test, which is vital for the case of surveillance programs of nuclear power plants, where it is necessary to get the most available information from the specimens to be tested, because each one of them was irradiated for many years under temperature and neutronic flux conditions similar to that of the internal surface of the reactor pressure vessel, which converts these specimens in unique and very expensive ones. This additional information can be obtained from the curve that determines the evolution of the applied force to the specimen throughout the time involved in its fracture. It was possible to instrument a Charpy pendulum at a fraction of the cost necessary to buy an instrumentation package like the ones available in the market, and since the instrumentation equipment obtained is easy to transport. It has the additional advantage that can be used to instrument any other pendulum replacing only the hammer of the pendulum with a instrumented one for that pendulum. (author)

Application of a fracture toughness analysis for ferritic steel components of transport/storage casks using an adapted EUROCODE 3 approach

International Nuclear Information System (INIS)

Sedlacek, G.; Dahl, W.; Langenberg, P.; Stranghoner, N.; Dreier, G.; Diersch, R.

1998-01-01

The choice of a structural steel material for a component of a transport and storage cask for RAM is strongly determined by the demand that the cask has to withstand a free fall from 9 m height without losing its integrity and leak tightness. In terms of fracture mechanics this means that instable crack growth must not occur even under the conditions of high amplitude dynamic loading at temperatures of -40 deg. C. In the course of harmonization of European design guidelines, the Eurocode 3 has been developed which contains a fracture mechanic based concept for the steel selection to avoid brittle fracture, called Annex C. This method combines fracture mechanics tools like the failure assessment diagram (CEGB-R6-procedure) with fracture mechanics life time assessment procedure for fatigue loaded structures. The required toughness in terms of the stress intensity factor K I is related to the T 27J Charpy transition temperature by means of a master curve and by a correlation between the fracture mechanics transition temperature T K100 and the Charpy transition temperature T 27J . Both relations have been proved to be valid for structural steels in the range of 235 to 960 MPa yield strength. Besides that a semi-probabilistic safety approach that takes account of the model inaccuracies by calibration of large scale tests has been applied to derive a safety element for a risk of failure of p f 10 -5 . The fracture mechanic concept of Eurocode 3 has been adopted to calculate critical failure lengths for lids made from ferritic steels of transport and storage casks. The safety requirements of Appendix VI of the IAEA Advisory Material have been taken into account. It has been shown that the adopted Eurocode 3, Annex C, method allows an economical calculation of critical failure length on a high level of safety. A failure probability of p f = 8 . 10 -7 is reached by applying lower bound estimates of fracture toughness and an additional additive safety factor ΔT a of 20 deg

Effects of Thermal Aging on Microstructure and Impact Properties of 316LN Stainless Steel Weld

Directory of Open Access Journals (Sweden)

LUO Qiang

2017-12-01

Full Text Available To study the thermal aging of nuclear primary pipe material 316LN stainless steel weld, accelerated thermal aging experiment was performed at 400℃ for 15000h. Microstructure evolution of weld after aging was investigated by TEM and HREM. Impact properties of weld thermally aged at different time was measured by Charpy impact test. Meanwhile, taking Charpy impact energy as the standard of thermal aging embrittlement, the thermal kinetics formula was obtained by the fitting method. Finally, the Charpy impact properties of the weld during 60 years of service at the actual operation temperature were estimated by the thermal kinetics formula. The results indicate that the spinodal decomposition occurs in the ferrite of the weld after thermal aging at 400℃ for 1000h, results in α (Fe-rich and α'(Cr-rich phases, and meanwhile, the G-phase is precipitated in the ferrite; the spinodal decomposition and the G-phase precipitation lead to the decrease in the impact energy of weld as time prolongs; the prediction results show that the Charpy impact energy of weld decreases quickly in the early 25 years, and then undergoes a slow decrease during the subsequent operation process.

Charpy impact test results of ferritic alloys at a fluence of 6 x 1022n/cm2

International Nuclear Information System (INIS)

Hu, W.L.

1985-01-01

Charpy impact tests on specimens in the AD-2 reconstitution experiment were completed. One hundred ten specimens made of HT-9 base metal, 9Cr-1Mo base metal and 9Cr-1Mo weldment at various heat treatment conditions were tested in temperature range from -73 0 C to 260 0 C. The specimens were irradiated from 390 0 C to 550 0 C and the fluence of the specimens reached 6 x 10 22 n/cm 2 . This is the first time that the transition behavior of ferritic alloys at high fluence was obtained. This is also the first time that comprehensive results on the irradiated 9Cr-1Mo weldment are available. The test results show a small additional shift in transition temperature for HT-9 base metal irradiated at 390 0 C and 450 0 C as the fluence was raised to 6 x 10 22 n/cm 2 . At higher irradiation temperatures, however, the shift in transition temperature is less conclusive. Further reduction in USE was observed at higher fluence for all the irradiation temperatures. There is no apparent fluence effect for 9Cr-1Mo base metal at all the irradiation temperatures studied. Contrary to the previous finding on HT-9 base metal and weldment, the 9Cr-1Mo weldment shows a higher transition temperature ( + 60 0 C) and a higher USE ( + 100%) as compared to the 9Cr-1MO base metal for the same irradiation conditions. 6 references, 7 figures, 7 tables

Effect of microstructure on the impact toughness and temper embrittlement of SA508Gr.4N steel for advanced pressure vessel materials.

Science.gov (United States)

Yang, Zhiqiang; Liu, Zhengdong; He, Xikou; Qiao, Shibin; Xie, Changsheng

2018-01-09

The effect of microstructure on the impact toughness and the temper embrittlement of a SA508Gr.4N steel was investigated. Martensitic and bainitic structures formed in this material were examined via scanning electron microscopy, electron backscatter diffraction, transmission electron microscopy, and Auger electron spectroscopy (AES) analysis. The martensitic structure had a positive effect on both the strength and toughness. Compared with the bainitic structure, this structure consisted of smaller blocks and more high-angle grain boundaries (HAGBs). Changes in the ultimate tensile strength and toughness of the martensitic structure were attributed to an increase in the crack propagation path. This increase resulted from an increased number of HAGBs and refinement of the sub-structure (block). The AES results revealed that sulfur segregation is higher in the martensitic structure than in the bainitic structure. Therefore, the martensitic structure is more susceptible to temper embrittlement than the bainitic structure.

Degradación de la tenacidad al impacto durante el envejecimiento acelerado de soldadura en acero microaleado

Directory of Open Access Journals (Sweden)

Vargas-Arista, B.

2008-12-01

Full Text Available The effect of accelerated aging on the toughness and fracture of the longitudinal weld metal of an API5L-X52 linepipe steel was evaluated by Charpy V-notch impact test, fracture analysis and transmission electron microscopy. Aging was performed at 250 °C for 100 to 1000 h. The impact results indicated a significant reduction in the fracture energy and impact toughness as a function of aging time, which were achieved by the scanning electron microscope fractographs that showed a decrease in the vol fraction of microvoids by Charpy ductile failure with the aging time, which favored the brittle fracture by transgranular cleavage. The minimum vol fraction of microvoids was reached at 500 h due to the peak-aged. The microstructural analysis indicated the precipitation of transgranular iron nanocarbides in the aged specimens, which was related to the deterioration of toughness and change in the ductile to brittle behavior.

Se evaluó, mediante el ensayo de impacto Charpy, fractografía y microscopia electrónica de transmisión el efecto del envejecimiento acelerado sobre la tenacidad y fractura de la soldadura en tubería de acero API5L-X52. El envejecimiento se realizó a 250 °C por 1.000 h, con control cada 100 h. Los resultados de impacto indicaron una disminución en la energía de fractura y tenacidad al impacto en función del tiempo del envejecimiento, los cuales se evidenciaron mediante fractografía, por la reducción en la fracción volumétrica de microhuecos por fractura dúctil con el tiempo, favoreciendo la fractura frágil por clivaje transgranular. Sin embargo, a 500 h, se observó la fracción volumétrica mínima debido al pico del envejecimiento. El análisis microestructural evidenció la precipitación de nanocarburos de hierro transgranulares en las muestras envejecidas, la cual se relaciono con la pérdida de tenacidad y cambio en el comportamiento dúctil a frágil, confirmado por fractografía.

Preliminary test results from the HSST shallow-crack fracture toughness program

International Nuclear Information System (INIS)

Theiss, T.J.; Robinson, G.C.; Rolfe, S.T.

1991-01-01

The Heavy Section Steel Technology (HSST) Program under sponsorship of the Nuclear Regulatory Commission (NRC) is investigating the influence of crack depth on the fracture toughness of reactor pressure vessel steel. The ultimate goal of the investigation is the generation of a limited data base of elastic-plastic fracture toughness values appropriate for shallow flaws in a reactor pressure vessel and the application of this data to reactor vessel life assessments. It has been shown that shallow-flaws play a dominant role in the probabilistic fracture mechanics analysis of reactor pressure vessels during a pressurized-thermal-shock event. In addition, recent research has shown that the crack initiation toughness measured using specimens with shallow flaws is greater that the toughness determined with conventional, deeply notched specimens at temperatures within the transition region for non-nuclear steels. The influence of crack depth on the elastic-plastic fracture toughness for prototypic reactor material is being investigated. Preliminary results indicate a significant increase in the toughness associated with shallow-flaws which has the potential to significantly impact the conditional probability of vessel failure. 8 refs., 4 figs., 1 tab

Influence of solution annealing on microstructure and mechanical properties of Maraging 300 steel

Energy Technology Data Exchange (ETDEWEB)

Lima Filho, Venceslau Xavier; Barros, Isabel Ferreira; Abreu, Hamilton Ferreira Gomes de, E-mail: venceslau@ifce.edu.br [Universidade Federal do Ceara (UFC), Fortaleza, CE (Brazil). Departamento de Engenharia Metalurgica e Materiais. Laboratorio de Caracterizacao de Materiais, Metalurgia Fisica e Grupo de Pesquisa de Transformacao de Fase

2017-01-15

Maraging 300 belongs to a family of metallic materials with extremely high mechanical strength and good toughness. Some works have been published about aging temperatures that improve ultimate strength resistance with acceptable toughness levels in this steel family, where the prior austenite grain size obtained by different solution annealing temperature influence in the final mechanical properties. Solution annealing temperatures ranging from 860 °C to 1150 deg C and were kept constant until the aging temperature. These treatments were used in order to investigate their influence on the microstructure and mechanical properties of maraging steel 300, especially with regard to toughness. The characterization of the microstructure was performed by optical microscopy, scanning electron microscope (SEM) and X-ray diffraction (XRD). Mechanical properties were evaluated by Rockwell C hardness and Charpy impact tests. The results showed that there is a temperature range where one can get some improvement in toughness without a large loss of mechanical strength. (author)

Influence of Thermal Homogenization Treatment on Structure and Impact Toughness of H13 ESR Steel

Institute of Scientific and Technical Information of China (English)

MA Dang-shen; ZHOU Jian; CHEN Zai-zhi; ZHANG Zhong-kan; CHEN Qi-an; LI De-hui

2009-01-01

The as-cast microstrueture of H13 ESR ingot and the influence of high temperature diffusion treatment on the structure and impact toughness have been investigated. The results show that the dendrite arm spacing gradually becomes wide from the surface to the center of ingot, and the large primary carbide particles always exist in interdendritic segregation areas; by means of high temperature diffusion treatment of ingot prior to hot forging, the banded segregation is nearly eliminated, the annealed structure is more uniform and the isotropic properties have been improved remarkably.

Effect of multiple austenitizing treatments on HT-9 steels

International Nuclear Information System (INIS)

Emigh, R.A.

1985-12-01

The effect of multiple austenitizing treatments on the toughness of an Fe-12Cr-1.0Mo-0.5W-0.3V (HT-9) steel was studied. The resulting microstructures were characterized by their mechanical properties, precipitated carbide distribution, and fracture surface appearance. It was proposed that multiple transformations would refine the martensite structure and improve toughness. Optical and scanning electron microscopic observations revealed that the martensite packet structure was somewhat refined by a second austenite transformation. Transmission electron microscopy studies of carbon extraction replicas showed that this multiple step treatment had eliminated grain boundary carbide films seen in single treated specimens on prior austenite grain boundaries. The 0.2% yield strength, tensile strength, and elongation were relatively unchanged, but the toughness measured by fatigue pre-cracked Charpy impact tests increased for the multiple step specimens

Standard Guide for In-Service Annealing of Light-Water Moderated Nuclear Reactor Vessels

CERN Document Server

American Society for Testing and Materials. Philadelphia

2003-01-01

1.1 This guide covers the general procedures to be considered for conducting an in-service thermal anneal of a light-water moderated nuclear reactor vessel and demonstrating the effectiveness of the procedure. The purpose of this in-service annealing (heat treatment) is to improve the mechanical properties, especially fracture toughness, of the reactor vessel materials previously degraded by neutron embrittlement. The improvement in mechanical properties generally is assessed using Charpy V-notch impact test results, or alternatively, fracture toughness test results or inferred toughness property changes from tensile, hardness, indentation, or other miniature specimen testing (1). 1.2 This guide is designed to accommodate the variable response of reactor-vessel materials in post-irradiation annealing at various temperatures and different time periods. Certain inherent limiting factors must be considered in developing an annealing procedure. These factors include system-design limitations; physical constrain...

Tensile and impact testing of an HFBR [High Flux Beam Reactor] control rod follower

International Nuclear Information System (INIS)

Czajkowski, C.J.; Schuster, M.H.; Roberts, T.C.; Milian, L.W.

1989-08-01

The Materials Technology Group of the Department of Nuclear Energy (DNE) at Brookhaven National Laboratory (BNL) undertook a program to machine and test specimens from a control rod follower from the High Flux Beam Reactor (HFBR). Tensile and Charpy impact specimens were machined and tested from non-irradiated aluminum alloys in addition to irradiated 6061-T6 from the HFBR. The tensile test results on irradiated material showed a two-fold increase in tensile strength to a maximum of 100.6 ksi. The impact resistance of the irradiated material showed a six-fold decrease in values (3 in-lb average) compared to similar non-irradiated material. Fracture toughness (K I ) specimens were tested on an unirradiated compositionally and dimensionally similar (to HFBR follower) 6061 T-6 material with K max values of 24.8 ± 1.0 Ksi√in (average) being obtained. The report concludes that the specimens produced during the program yielded reproducible and believable results and that proper quality assurance was provided throughout the program. 9 figs., 6 tabs

Graphical user interface for TOUGH/TOUGH2 - development of database, pre-processor, and post-processor

Energy Technology Data Exchange (ETDEWEB)

Sato, Tatsuya; Okabe, Takashi; Osato, Kazumi [Geothermal Energy Research and Development Co., Ltd., Tokyo (Japan)

1995-03-01

One of the advantages of the TOUGH/TOUGH2 (Pruess, 1987 and 1991) is the modeling using {open_quotes}free shape{close_quotes} polygonal blocks. However, the treatment of three-dimensional information, particularly for TOUGH/TOUGH2 is not easy because of the {open_quotes}free shape{close_quotes} polygonal blocks. Therefore, we have developed a database named {open_quotes}GEOBASE{close_quotes} and a pre/post-processor named {open_quotes}GEOGRAPH{close_quotes} for TOUGH/TOUGH2 on engineering work station (EWS). {open_quotes}GEOGRAPH{close_quotes} is based on the ORACLE{sup *1} relational database manager system to access data sets of surface exploration (geology, geophysics, geochemistry, etc.), drilling (well trajectory, geological column, logging, etc.), well testing (production test, injection test, interference test, tracer test, etc.) and production/injection history.{open_quotes}GEOGRAPH{close_quotes} consists of {open_quotes}Pre-processor{close_quotes} that can construct the three-dimensional free shape reservoir modeling by mouse operation on X-window and {open_quotes}Post-processor{close_quotes} that can display several kinds of two/three-dimensional maps and X-Y plots to compile data on {open_quotes}GEOBASE{close_quotes} and result of TOUGH/TOUGH2 calculation. This paper shows concept of the systems and examples of utilization.

FLEXURAL TOUGHNESS OF STEEL FIBER REINFORCED CONCRETE

Directory of Open Access Journals (Sweden)

Fehmi ÇİVİCİ

2006-02-01

Full Text Available Fiber concrete is a composite material which has mechanical and physical characteristics unlike plain concrete. One of the important mechanical characteristics of fiber concrete is its energy absorbing capability. This characteristics which is also called toughness, is defined as the total area under the load-deflection curve. A number of composite characteristics such as crack resistance, ductility and impact resistance are related to the energy absorbtion capacity. According to ASTM C 1018 and JSCE SF-4 the calculation of toughness is determined by uniaxial flexural testing. Fiber concrete is often used in plates such as bridge decks, airport pavements, parking areas, subjected to cavitation and erosion. In this paper, toughness has been determined according to ASTM C 1018 and JSCE SF-4 methods by testing beam specimens. Energy absorbing capacities of plain and steel fiber reinforced concrete has been compared by evaluating the results of two methods. Also plain and steel fiber reinforced plate specimens behaviors subjected to biaxial flexure are compared by the loaddeflection curves of each specimen.

Instrumentation of a Charpy-pendulum. Additional data obtained from it and its application to nuclear reactor pressure vessels surveillance programs

International Nuclear Information System (INIS)

Chomik, Enrique P.; Dhers, Horacio; Iorio, Antonio F.; Ciriani, Dario F.

1999-01-01

Charpy test gives information about a material dynamic fracture behavior. In a plain Charpy test, this information is the absorbed energy during fracture of the specimen, lateral deformation and the percentage of ductile fracture of the specimen. These parameters can then be used for the determination of the material response to a dynamic applied load, and are used at present to determine the brittle-ductile transition temperature of a material. However, there is a lot of additional information that can be obtained from a Charpy test, which is vital for the case of surveillance programs of nuclear power plants, where it is necessary to get the most available information from the specimens to be tested, because each one of them was irradiated for many years under temperature and neutronic flux conditions similar to that of the internal surface of the reactor pressure vessel, which converts these specimens in unique and very expensive ones. This additional information can be obtained from the curve that determines the evolution of the applied force to the specimen throughout the time involved in its fracture. It was possible to instrument a Charpy pendulum at a fraction of the cost necessary to buy an instrumentation package like the ones available in the market, and since the instrumentation equipment obtained is easy to transport. It has the additional advantage that can be used to instrument any other pendulum replacing only the hammer of the pendulum with a instrumented one for that pendulum. (author)

Low temperature impact testing of welded structural wrought iron

Science.gov (United States)

Rogers, Zachary

During the second half of the 19th century, structural wrought iron was commonly used in construction of bridges and other structures. Today, these remaining structures are still actively in use and may fall under the protection of historic preservation agencies. Continued use and protection leads to the need for inspection, maintenance, and repair of the wrought iron within these structures. Welding can be useful to achieve the appropriate repair, rehabilitation, or replacement of wrought iron members. There is currently very little published on modern welding techniques for historic wrought iron. There is also no pre-qualified method for this welding. The demand for welding in the repair of historic structural wrought iron has led to a line of research investigating shielded metal arc welding (SMAW) of historic wrought iron at the University of Colorado Denver. This prior research selected the weld type and other weld specifications to try and achieve a recognized specific welding procedure using modern SMAW technology and techniques. This thesis continues investigating SMAW of historic wrought iron. Specifically, this thesis addresses the toughness of these welds from analysis of the data collected from performing Charpy V-Notch (CVN) Impact Tests. Temperature was varied to observe the material response of the welds at low temperature. The wrought iron used in testing was from a historic vehicle bridge in Minnesota, USA. This area, and many other areas with wrought iron structures, can experience sustained or fluctuating temperatures far below freezing. Investigating the toughness of welds in historic wrought iron at these temperatures is necessary to fully understand material responses of the existing structures in need of maintenance and repair. It was shown that welded wrought iron is tougher and more ductile than non-welded wrought iron. In regards to toughness, welding is an acceptable repair method. Information on wrought iron, low temperature failure

Effect of Heat Treatment Process on Mechanical Properties and Microstructure of a 9% Ni Steel for Large LNG Storage Tanks

Science.gov (United States)

Zhang, J. M.; Li, H.; Yang, F.; Chi, Q.; Ji, L. K.; Feng, Y. R.

2013-12-01

In this paper, two different heat treatment processes of a 9% Ni steel for large liquefied natural gas storage tanks were performed in an industrial heating furnace. The former was a special heat treatment process consisting of quenching and intercritical quenching and tempering (Q-IQ-T). The latter was a heat treatment process only consisting of quenching and tempering. Mechanical properties were measured by tensile testing and charpy impact testing, and the microstructure was analyzed by optical microscopy, transmission electron microscopy, and x-ray diffraction. The results showed that outstanding mechanical properties were obtained from the Q-IQ-T process in comparison with the Q-T process, and a cryogenic toughness with charpy impact energy value of 201 J was achieved at 77 K. Microstructure analysis revealed that samples of the Q-IQ-T process had about 9.8% of austenite in needle-like martensite, while samples of the Q-T process only had about 0.9% of austenite retained in tempered martensite.

Study of the Effects of High Temperatures on the Engineering Properties of Steel 42CrMo4

Science.gov (United States)

Brnic, Josip; Turkalj, Goran; Canadija, Marko; Lanc, Domagoj; Brcic, Marino

2015-02-01

The paper presents and analyzes the experimental results of the effect of elevated temperatures on the engineering properties of steel 42CrMo4. Experimental data relating to the mechanical properties of the material, the creep resistance as well as Charpy impact energy. Temperature dependence of the mentioned properties is also shown. Some of creep curves were simulated using rheological models and an analytical equation. Finally, an assessment of fracture toughness was made that was based on experimentally determined Charpy impact energy. Based on the obtained results it is visible that the tensile strength (617 MPa) and yield strength (415 MPa) have the highest value at the room temperature while at the temperature of 700 °C (973 K) these values significantly decrease. This steel can be considered resistant to creep at 400 °C (673 K), but at higher temperatures this steel can be subjected to low levels of stress in a shorter time.

A Metallurgical Evaluation of the Powder-Bed Laser Additive Manufactured 4140 Steel Material

Science.gov (United States)

Wang, Wesley; Kelly, Shawn

2016-03-01

Using laser powder bed fusion (PBF-L) additive manufacturing (AM) process for steel or iron powder has been attempted for decades. This work used a medium carbon steel (AISI 4140) powder to explore the feasibility of AM. The high carbon equivalent of 4140 steel (CEIIW ≈ 0.83) has a strong tendency toward cold cracking. As such, the process parameters must be carefully controlled to ensure the AM build quality. Through an orthogonally designed experimental matrix, a laser-welding procedure was successfully developed to produce 4140 steel AM builds with no welding defects. In addition, the microstructure and micro-cleanliness of the as-welded PBF-L AM builds were also examined. The results showed an ultra-fine martensite lath structure and an ultra-clean internal quality with minimal oxide inclusion distribution. After optimizing the PBF-L AM process parameters, including the laser power and scan speed, the as-welded AM builds yielded an average tensile strength higher than 1482 MPa and an average 33 J Charpy V-notch impact toughness at -18°C. The surface quality, tensile strength, and Charpy V-notch impact toughness of AM builds were comparable to the wrought 4140 steel. The excellent mechanical properties of 4140 steel builds created by the PBF-L AM AM process make industrial production more feasible, which shows great potential for application in the aerospace, automobile, and machinery industries.

The effect of reduced oxygen content powder on the impact toughness of 316 steel powder joined to 316 steel by low temperature HIP

International Nuclear Information System (INIS)

Lind, Anders; Sundstroem, Johan; Peacock, Alan

2005-01-01

During the manufacture of the blanket modules, 316L steel powder is simultaneously consolidated and joined to tubes and blocks of 316L materials by hot isostatic pressing (HIP). The high processing temperature can detrimentally increase the grain size of the water-cooling tubes in the structure and the blocks reducing their strength. It is well known [L. Arnberg, A. Karlsson, Influence of powder surface oxidation on some properties of a HIPed martensitic chromium steel, Int. J. Powder Metall. 24 (2) (1988) 107-112] that surface oxides on the powder particles negatively influence the impact toughness of material and joints consolidated in this way. At a high HIP temperature, the oxides are at least partly transformed, thereby improving the impact toughness [L. Nyborg, I. Olefjord, Surface analysis of PM martensitic steel before and after consolidation. Part 2. Surface analysis of compacted material, Powder Metall. 31 (1) (1988) 40-44]. In order to get acceptable mechanical properties of materials produced at a low HIP temperature, the oxygen content on the powder surfaces needs to be reduced. In order to study the effect of reducing the powder oxygen content, it was reduced and the results were compared to those of specimens with ordinary oxygen content. The effect on the impact toughness and the tensile strength of low temperature (1020 and 1060 deg. C) HIP joints between steel blocks and powder consolidated material with low and ordinary oxygen content was measured

The Role of the Bainitic Packet in Control of Impact Toughness in a Simulated CGHAZ of X90 Pipeline Steel

Directory of Open Access Journals (Sweden)

Bin Guo

2016-10-01

Full Text Available X90 pipeline steel was processed with the simulated coarse grain heat affect zone (CGHAZ thermal cycle with heat input varying from 30 kJ/cm to 60 kJ/cm, the microstructures were investigated by means of optical microscope (OM, scanning electron microscope (SEM, electron backscattering diffraction (EBSD, and transmission electron microscope (TEM, and the impact properties were evaluated from the welding thermal cycle treated samples. The results indicate that the microstructure is primarily composed of lath bainite. When decreasing the heat input, both bainite packet and block are significantly refined, and the toughness has an increased tendency due to the grain refinement. The fracture surfaces all present cleavage fracture for the samples with different heat inputs. Moreover, the average cleavage facet size for the CGHAZ is nearly equal to the average bainite packet size, and the bainitic packet boundary can strongly impede the crack propagation, indicating that the bainitic packet is the most effective unit in control of impact toughness in the simulated CGHAZ of X90 pipeline steel.

Effects of stitching on fracture toughness of uniweave textile graphite/epoxy laminates

Science.gov (United States)

Sankar, Bhavani V.; Sharma, Suresh

1995-01-01

The effects of through-the-thickness stitching on impact damage resistance, impact damage tolerance, and Mode 1 and Mode 2 fracture toughness of textile graphite/epoxy laminates were studied experimentally. Graphite/epoxy laminates were fabricated from AS4 graphite uniweave textiles and 3501-6 epoxy using Resin Transfer Molding. The cloths were stitched with Kevlar(tm) and glass yarns before resin infusion. Delamination was implanted during processing to simulate impact damage. Sublaminate buckling tests were performed in a novel fixture to measure Compression After Impact (CAI) strength of stitched laminates. The results show that CAI strength can be improved up to 400% by through-the-thickness stitching. Double Cantilever Beam tests were performed to study the effect of stitching on Mode 1 fracture toughness G(sub 1c). It was found that G(sub 1c) increased 30 times for a low stitching density of 16 stitches/sq in. Mode 2 fracture toughness was measured by testing the stitched beams in End Notch Flexure tests. Unlike in the unstitiched beams, crack propagation in the stitched beams was steady. The current formulas for ENF tests were not found suitable for determining G(sub 2C) for stitched beams. Hence two new methods were developed - one based on crack area measured from ultrasonic C-scanning and the other based on equivalent crack area measured from the residual stiffness of the specimen. The G(sub 2c) was found to be at least 5-15 times higher for the stitched laminates. The mechanisms by which stitching increases the CAI strength and fracture toughness are discussed.

Increasing strength, ductility and impact toughness of ultrafine-grained 6063 aluminium alloy by combining ECAP and a high-temperature short-time aging

International Nuclear Information System (INIS)

Meyer, L W; Schoenherr, R; Hockauf, M

2010-01-01

Since fully-dense ultrafine or nanocrystalline bulk materials can be processed, there has been an increasing scientific interest in several plastic deformation (SPD) procedures, particularly in the last decade. Especially the equal-channel angular pressing (ECAP) has widely been investigated due to its ability of producing billets sufficiently large for industrial applications in functional or structural components. The significant strength increase based on grain refinement is typically accompanied by a significant decrease in ductility and toughness. Within this work, a new methodology was applied for combining ECAP with a subsequent high-temperature short-time aging for the 6063 aluminium alloy. An increase in strength, ductility as well as impact toughness regarding its coarse grained counterparts was reached. More precisely, ultimate tensile strength, elongation to failure and impact toughness were increased by 46%, 21% and 40% respectively. This was observed after only one run of ECAP at room temperature in a solid-solution treated condition and an aging at 170 0 C for 18 minutes. The regular aging time for maximum strength at 170 0 C is around 6 hours. Longer exposure times lead to recrystallisation and, as for regular aging, it leads to overaging, both causing a decrease of properties. The work demonstrates a strategy for an efficient processing of commercial Al-Mg-Si alloys with outstanding mechanical properties.

User's Guide for TOUGH2-MP - A Massively Parallel Version of the TOUGH2 Code

International Nuclear Information System (INIS)

Earth Sciences Division; Zhang, Keni; Zhang, Keni; Wu, Yu-Shu; Pruess, Karsten

2008-01-01

TOUGH2-MP is a massively parallel (MP) version of the TOUGH2 code, designed for computationally efficient parallel simulation of isothermal and nonisothermal flows of multicomponent, multiphase fluids in one, two, and three-dimensional porous and fractured media. In recent years, computational requirements have become increasingly intensive in large or highly nonlinear problems for applications in areas such as radioactive waste disposal, CO2 geological sequestration, environmental assessment and remediation, reservoir engineering, and groundwater hydrology. The primary objective of developing the parallel-simulation capability is to significantly improve the computational performance of the TOUGH2 family of codes. The particular goal for the parallel simulator is to achieve orders-of-magnitude improvement in computational time for models with ever-increasing complexity. TOUGH2-MP is designed to perform parallel simulation on multi-CPU computational platforms. An earlier version of TOUGH2-MP (V1.0) was based on the TOUGH2 Version 1.4 with EOS3, EOS9, and T2R3D modules, a software previously qualified for applications in the Yucca Mountain project, and was designed for execution on CRAY T3E and IBM SP supercomputers. The current version of TOUGH2-MP (V2.0) includes all fluid property modules of the standard version TOUGH2 V2.0. It provides computationally efficient capabilities using supercomputers, Linux clusters, or multi-core PCs, and also offers many user-friendly features. The parallel simulator inherits all process capabilities from V2.0 together with additional capabilities for handling fractured media from V1.4. This report provides a quick starting guide on how to set up and run the TOUGH2-MP program for users with a basic knowledge of running the (standard) version TOUGH2 code. The report also gives a brief technical description of the code, including a discussion of parallel methodology, code structure, as well as mathematical and numerical methods used

Impact toughness and microstructure relationship in niobium- and vanadium-microalloyed steels processed with varied cooling rates to similar yield strength

Energy Technology Data Exchange (ETDEWEB)

Shanmugam, S. [Center for Structural and Functional Materials and Department of Chemical Engineering, University of Louisiana at Lafayette, LA 70504-4130 (United States); Misra, R.D.K. [Center for Structural and Functional Materials and Department of Chemical Engineering, University of Louisiana at Lafayette, LA 70504-4130 (United States)]. E-mail: dmisra@louisiana.edu; Mannering, T. [Nucor-Yamato Steel, P.O. Box 1228, 5929 East State Highway 18, Blytheville, AR 72316 (United States); Panda, D. [Nucor-Yamato Steel, P.O. Box 1228, 5929 East State Highway 18, Blytheville, AR 72316 (United States); Jansto, S.G. [Reference Metals, 1000 Old Pond Road, Bridgeville, PA 15017 (United States)

2006-11-15

We describe here the relationship between microstructure and impact toughness behavior as a function of cooling rate for industrially processed Nb- and V-microalloyed steels of almost similar yield strength ({approx}60 ksi). Both Nb- and V-microalloyed steels exhibited increase in toughness with increase in cooling rates during processing. However, Nb-microalloyed steels were characterized by relatively higher toughness than the V-microalloyed steels under identical processing conditions. The microstructure of Nb- and V-microalloyed steels processed at conventional cooling rate, primarily consisted of polygonal ferrite-pearlite microconstituents, while Nb-microalloyed steels besides polygonal ferrite and pearlite contained significant fraction of degenerated pearlite. The microstructure of Nb- and V-microalloyed steels processed at relatively higher cooling rate contained degenerated pearlite and lath-type (acicular) ferrite in addition to the primary ferrite-pearlite constituents. The fraction of degenerated pearlite was higher in Nb-microalloyed steels than in the V-microalloyed steels. In both Nb- and V-microalloyed steels the precipitation characteristics were similar with precipitation occurring at grain boundaries, dislocations, and in the ferrite matrix. Fine-scale ({approx}5-10 nm) precipitation was observed in the ferrite matrix of both the steels. The selected area diffraction (SAD) pattern analysis revealed that these fine precipitates were MC type of niobium and vanadium carbides in the respective steels and followed Baker-Nutting orientation relationship with the ferrite matrix. The microstructural studies suggest that the increase in toughness of Nb-microalloyed steels is attributed to higher fraction of degenerated pearlite in the steel.

Impact toughness and microstructure relationship in niobium- and vanadium-microalloyed steels processed with varied cooling rates to similar yield strength

International Nuclear Information System (INIS)

Shanmugam, S.; Misra, R.D.K.; Mannering, T.; Panda, D.; Jansto, S.G.

2006-01-01

We describe here the relationship between microstructure and impact toughness behavior as a function of cooling rate for industrially processed Nb- and V-microalloyed steels of almost similar yield strength (∼60 ksi). Both Nb- and V-microalloyed steels exhibited increase in toughness with increase in cooling rates during processing. However, Nb-microalloyed steels were characterized by relatively higher toughness than the V-microalloyed steels under identical processing conditions. The microstructure of Nb- and V-microalloyed steels processed at conventional cooling rate, primarily consisted of polygonal ferrite-pearlite microconstituents, while Nb-microalloyed steels besides polygonal ferrite and pearlite contained significant fraction of degenerated pearlite. The microstructure of Nb- and V-microalloyed steels processed at relatively higher cooling rate contained degenerated pearlite and lath-type (acicular) ferrite in addition to the primary ferrite-pearlite constituents. The fraction of degenerated pearlite was higher in Nb-microalloyed steels than in the V-microalloyed steels. In both Nb- and V-microalloyed steels the precipitation characteristics were similar with precipitation occurring at grain boundaries, dislocations, and in the ferrite matrix. Fine-scale (∼5-10 nm) precipitation was observed in the ferrite matrix of both the steels. The selected area diffraction (SAD) pattern analysis revealed that these fine precipitates were MC type of niobium and vanadium carbides in the respective steels and followed Baker-Nutting orientation relationship with the ferrite matrix. The microstructural studies suggest that the increase in toughness of Nb-microalloyed steels is attributed to higher fraction of degenerated pearlite in the steel

46 CFR 54.05-5 - Toughness test specimens.

Science.gov (United States)

2010-10-01

... shown in Figure 4 of the specification. Special attention is drawn to the fact that the Charpy Keyhole....090-inch. In preparing weld specimens for dropweight testing, weld reinforcement shall be ground flush...

Mental toughness in soccer

DEFF Research Database (Denmark)

Diment, Gregory Michael

2014-01-01

a systematic observation checklist of mental toughness behavior in professional soccer. Consistent with existing studies, the results created a systematic observation instrument containing 15 mental toughness behaviors. Practical implications include goal-setting, game analysis and self-modeling interventions...

TOUGH2 software qualification

Energy Technology Data Exchange (ETDEWEB)

Pruess, K.; Simmons, A.; Wu, Y.S.; Moridis, G.

1996-02-01

TOUGH2 is a numerical simulation code for multi-dimensional coupled fluid and heat flow of multiphase, multicomponent fluid mixtures in porous and fractured media. It belongs to the MULKOM ({open_quotes}MULti-KOMponent{close_quotes}) family of codes and is a more general version of the TOUGH simulator. The MULKOM family of codes was originally developed with a focus on geothermal reservoir simulation. They are suited to modeling systems which contain different fluid mixtures, with applications to flow problems arising in the context of high-level nuclear waste isolation, oil and gas recovery and storage, and groundwater resource protection. TOUGH2 is essentially a subset of MULKOM, consisting of a selection of the better tested and documented MULKOM program modules. The purpose of this package of reports is to provide all software baseline documents necessary for the software qualification of TOUGH2.

TOUGH2 software qualification

International Nuclear Information System (INIS)

Pruess, K.; Simmons, A.; Wu, Y.S.; Moridis, G.

1996-02-01

TOUGH2 is a numerical simulation code for multi-dimensional coupled fluid and heat flow of multiphase, multicomponent fluid mixtures in porous and fractured media. It belongs to the MULKOM (open-quotes MULti-KOMponentclose quotes) family of codes and is a more general version of the TOUGH simulator. The MULKOM family of codes was originally developed with a focus on geothermal reservoir simulation. They are suited to modeling systems which contain different fluid mixtures, with applications to flow problems arising in the context of high-level nuclear waste isolation, oil and gas recovery and storage, and groundwater resource protection. TOUGH2 is essentially a subset of MULKOM, consisting of a selection of the better tested and documented MULKOM program modules. The purpose of this package of reports is to provide all software baseline documents necessary for the software qualification of TOUGH2

Computer model for ductile fracture

International Nuclear Information System (INIS)

Moran, B.; Reaugh, J. E.

1979-01-01

A computer model is described for predicting ductile fracture initiation and propagation. The computer fracture model is calibrated by simple and notched round-bar tension tests and a precracked compact tension test. The model is used to predict fracture initiation and propagation in a Charpy specimen and compare the results with experiments. The calibrated model provides a correlation between Charpy V-notch (CVN) fracture energy and any measure of fracture toughness, such as J/sub Ic/. A second simpler empirical correlation was obtained using the energy to initiate fracture in the Charpy specimen rather than total energy CVN, and compared the results with the empirical correlation of Rolfe and Novak

A study on the microstructure and mechanical properties of AISI D2 tool steel modified by niobium

Energy Technology Data Exchange (ETDEWEB)

Hamidzadeh, M.A.; Meratian, M. [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Mohammadi Zahrani, M., E-mail: iut.mohammadi@gmail.com [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of)

2012-10-30

The microstructure and mechanical properties of AISI D2 tool steel with up to 1.5 wt% niobium additions were investigated. The microstructural evolutions were characterized by means of optical microscopy and scanning electron microscopy techniques. Mechanical properties of the samples were measured using tensile testing, hardness measurements and Charpy impact test. The results indicated that modification of the microstructure was effectively achieved through the addition of 1.5 wt% of niobium, which refined the prior-austenite grains and decreased the volume fraction of eutectic carbides. Also, the eutectic carbide network tended to break thereby forming blocky and ribbon-like morphologies in the eutectic structures. The ductility and impact toughness of the niobium-contained steels were increased considerably and reached to about 5.8% and 15 J/cm{sup 2}, respectively. Generally, the results of this study suggest that niobium can be used as an alloying element to significantly enhance the ductility and impact toughness of D2 tool steel without affecting the hardness.

A study on the microstructure and mechanical properties of AISI D2 tool steel modified by niobium

International Nuclear Information System (INIS)

Hamidzadeh, M.A.; Meratian, M.; Mohammadi Zahrani, M.

2012-01-01

The microstructure and mechanical properties of AISI D2 tool steel with up to 1.5 wt% niobium additions were investigated. The microstructural evolutions were characterized by means of optical microscopy and scanning electron microscopy techniques. Mechanical properties of the samples were measured using tensile testing, hardness measurements and Charpy impact test. The results indicated that modification of the microstructure was effectively achieved through the addition of 1.5 wt% of niobium, which refined the prior-austenite grains and decreased the volume fraction of eutectic carbides. Also, the eutectic carbide network tended to break thereby forming blocky and ribbon-like morphologies in the eutectic structures. The ductility and impact toughness of the niobium-contained steels were increased considerably and reached to about 5.8% and 15 J/cm 2 , respectively. Generally, the results of this study suggest that niobium can be used as an alloying element to significantly enhance the ductility and impact toughness of D2 tool steel without affecting the hardness.

Charpy trend-curve development based on PWR surveillance date

International Nuclear Information System (INIS)

Guthrie, G.L.

1983-01-01

The formulas given in the text provide a useful method of predicting the irradiation induced increase in the 41 joule Charpy transition temperature for plate and weld material. The standard deviations for the least squares fits are 26.4 0 F for the weld equation and 15.6 0 F for the plat relationship. The current method of derivation produces an unbiased estimate of the fluence exponent, resulting in increased reliability for fluence extrapolations. The method given for error estimation provides a relatively rigorous procedure for calculating uncertainties and takes proper account of the effects of uncertainties in the independent variables in any given application of the formulas. 11 refs., 4 figs., 4 tabs

Evaluating Strengthening and Impact Toughness Mechanisms for Ferritic and Bainitic Microstructures in Nb, Nb-Mo and Ti-Mo Microalloyed Steels

Directory of Open Access Journals (Sweden)

Gorka Larzabal

2017-02-01

Full Text Available Low carbon microalloyed steels show interesting commercial possibilities by combining different “micro”-alloying elements when high strength and low temperature toughness properties are required. Depending on the elements chosen for the chemistry design, the mechanisms controlling the strengths and toughness may differ. In this paper, a detailed characterization of the microstructural features of three different microalloyed steels, Nb, Nb-Mo and Ti-Mo, is described using mainly the electron backscattered diffraction technique (EBSD as well as transmission electron microscopy (TEM. The contribution of different strengthening mechanisms to yield strength and impact toughness is evaluated, and its relative weight is computed for different coiling temperatures. Grain refinement is shown to be the most effective mechanism for controlling both mechanical properties. As yield strength increases, the relative contribution of precipitation strengthening increases, and this factor is especially important in the Ti-Mo microalloyed steel where different combinations of interphase and random precipitation are detected depending on the coiling temperature. In addition to average grain size values, microstructural heterogeneity is considered in order to propose a new equation for predicting ductile–brittle transition temperature (DBTT. This equation considers the wide range of microstructures analyzed as well as the increase in the transition temperature related to precipitation strengthening.

Fracture toughness of irradiated beryllium

International Nuclear Information System (INIS)

Beeston, J.M.

1978-01-01

The fracture toughness of nuclear grade hot-pressed beryllium upon irradiation to fluences of 3.5 to 5.0 x 10 21 n/cm 2 , E greater than 1 MeV, was determined. Procedures and data relating to a round-robin test contributing to a standard ASTM method for unirradiated beryllium are discussed in connection with the testing of irradiated specimens. A porous grade of beryllium was also irradiated and tested, thereby enabling some discrimination between the models for describing the fracture toughness behavior of porous beryllium. The fracture toughness of unirradiated 2 percent BeO nuclear grade beryllium was 12.0 MPa m/sup 1 / 2 /, which was reduced 60 percent upon irradiation at 339 K and testing at 295 K. The fracture toughness of a porous grade of beryllium was 13.1 MPa m/sup 1 / 2 /, which was reduced 68 percent upon irradiation and testing at the same conditions. Reasons for the reduction in fracture toughness upon irradiation are discussed

Structural integrity of water reactor pressure boundary components. Progress report ending 29 February 1976

International Nuclear Information System (INIS)

Loss, F.J.

1976-01-01

The report describes progress in the following areas: (a) fatigue crack propagation in reactor pressure vessel steels in an air environment, (b) dynamic fracture toughness of 1-in. (25-mm) and precracked Charpy-V bend specimens under impact loading, (c) postirradiation notch ductility and properties recovery in reactor vessel steels, (d) factors contributing to variable resistance of structural steels to radiation embrittlement, and (e) the initial program plan to investigate the phenomena of warm prestress and plastic net ligament in support of thermal shock studies

Mezzo-scopic Analysis of Fracture Toughness in Steels

Directory of Open Access Journals (Sweden)

Miyata Takashi

2002-01-01

Full Text Available The cleavage fracture toughness of steels was mezzo-scopically analyzed on the basis of the statistical local fracture criterion approach. The statistical stress criterion at the crack tip region suggests that the cleavage fracture toughness in steels can be described as a function of the yield stress, the cleavage fracture stress, and other mechanical properties of the materials. Formulation of the cleavage fracture toughness was first examined through an investigation on correlation between the cleavage toughness and the cleavage fracture stress obtained in notched round bar specimens in accordance with the theoretical prediction. Then, the scatter of the toughness, specimen thickness effect on the toughness, deterioration of the toughness due to cold working and irradiation, and improvement of the toughness caused by the Ni addition, were analyzed through the formulation of the toughness.

Heat treatment effects on impact toughness of 9Cr-1MoVNb and 12Cr-1MoVW steels irradiated to 100 dpa

Energy Technology Data Exchange (ETDEWEB)

Klueh, R.L.; Alexander, D.J. [Oak Ridge National Lab., TN (United States)

1997-08-01

Plates of 9Cr-1MoVNb and 12Cr-1MoVW steels were given four different heat treatments: two normalizing treatments were used and for each normalizing treatment two tempers were used. Miniature Charpy specimens from each heat treatment were irradiated to {approx}19.5 dpa at 365{degrees}C and to {approx}100 dpa at 420{degrees}C in the Fast Flux Test Facility (FFTF). In previous work, the same materials were irradiated to 4-5 dpa at 365{degrees}C and 35-36 dpa at 420{degrees}C in FFTF. The tests indicated that prior austenite grain size, which was varied by the different normalizing treatments, had a significant effect on impact behavior of the 9Cr-1MoVNb but not on the 12Cr-1MoVW. Tempering treatment had relatively little effect on the shift in DBTT for both steels. Conclusions are presented on how heat treatment can be used to optimize impact properties.

Heat treatment effects on impact toughness of 9Cr-1MoVNb and 12Cr-1MoVW steels irradiated to 100 dpa

International Nuclear Information System (INIS)

Klueh, R.L.; Alexander, D.J.

1997-01-01

Plates of 9Cr-1MoVNb and 12Cr-1MoVW steels were given four different heat treatments: two normalizing treatments were used and for each normalizing treatment two tempers were used. Miniature Charpy specimens from each heat treatment were irradiated to ∼19.5 dpa at 365 degrees C and to ∼100 dpa at 420 degrees C in the Fast Flux Test Facility (FFTF). In previous work, the same materials were irradiated to 4-5 dpa at 365 degrees C and 35-36 dpa at 420 degrees C in FFTF. The tests indicated that prior austenite grain size, which was varied by the different normalizing treatments, had a significant effect on impact behavior of the 9Cr-1MoVNb but not on the 12Cr-1MoVW. Tempering treatment had relatively little effect on the shift in DBTT for both steels. Conclusions are presented on how heat treatment can be used to optimize impact properties

Fracture toughness determination in steam generator tubes

International Nuclear Information System (INIS)

Bergant M; Yawny, A; Perez Ipina, J

2012-01-01

The assessment of the structural integrity of steam generator tubes in nuclear power plants deserved increasing attention in the last years due to the negative impact related to their failures. In this context, elastic plastic fracture mechanics (EPFM) methodology appears as a potential tool for the analysis. The application of EPFM requires, necessarily, knowledge of two aspects, i.e., the driving force estimation in terms of an elastic plastic toughness parameter (e.g., J) and the experimental measurement of the fracture toughness of the material (e.g., the material J-resistance curve). The present work describes the development of a non standardized experimental technique aimed to determine J-resistance curves for steam generator tubes with circumferential through wall cracks. The tubes were made of Incoloy 800 (Ni: 30.0-35.0; Cr: 19.0-23.0; Fe: 35.5 min, % in weight). Due to its austenitic microstructure, this alloy shows very high toughness and is widely used in applications where a good corrosion resistance in aqueous environment or an excellent oxidation resistance in high temperature environment is required. Finally, a procedure for the structural integrity analysis of steam generator tubes with crack-like defects, based on a FAD diagram (Failure Assessment Diagram), is briefly described (author)

Evaluation of weldments in Type 21-6-9 stainless steel for Compact Ignition Tokamak structural applications: Phase 1

International Nuclear Information System (INIS)

Alexander, D.J.; Goodwin, G.M.; Bloom, E.E.

1991-06-01

Primary design considerations for the Compact Ignition Tokamak toroidal field-coil cases are yield strength and toughness in the temperature range from 77 to 300 K. Type 21-6-9 stainless steel, also still known by its original Armco Steel Company trade name Nitronic 40, is the proposed alloy for this application. It has high yield strength and usually adequate base metal toughness, but weldments in thick sections have not been adequately characterized in terms of mechanical properties or hot-cracking propensity. In this study, weldability of the alloy in heavy sections and the mechanical properties of the resultant welds were investigated including tensile yield strength and Charpy V-notch toughness at 77 K and room temperature. Weldments were made in four different base metals using seven different filler metals. None of the weldments showed any indication of hot-cracking problems. All base metals, including weldment heat-affected zones, were found to have adequate strength and impact toughness at both test temperatures. Weld metals, on the other hand, except ERNiCr-3 and ENiCrFe-3 had impact toughnesses of less than 67 J at 77 K. Inconel 82 had an average weld metal impact toughness of over 135 J at 77 K, and although its strength at 77 K is less than that of type 21-6-9 base metal, at this point it is considered to be the first-choice filler metal. Phase 2 of this program will concentrate on composition refinement and process/procedure optimization for the generic ERNiCr-3 composition and will generate a design data base for base and weld metal, including tensile, fracture toughness, and crack growth rate data

Study on aging embrittlement of 17-4PH martensite stainless steel at 350 degree C

International Nuclear Information System (INIS)

Wang Jun; Shen Baoluo

2005-01-01

The transformation of microstructure and hardness with the extension of aging time on the 17-4PH Martensite stainless steel at 350 degree C is studied, and the change of dynamic fracture toughness and fractography of the stainless steel for various holding time at this temperature are also studied by instrumental impact test and scanning electron microscope. The results indicate that the crack initiation energy (E i ), crack propagation energy (E p ), absorbed-in-fracture energy (E t ) and dynamic fracture toughness (K 1d ) of this type of alloy Charpy v-notch sample is decreased with the continuation of time at 350 degree C. It means that the toughness of the alloy is degraded, and the hardness of the steel is ascended when aging time is expanded and reaches the maximum at 9000 h. The fractography of this steel changes from dimple fracture into cleavage fracture and inter-granular rapture. (authors)

Mental toughness latent profiles in endurance athletes.

Science.gov (United States)

Zeiger, Joanna S; Zeiger, Robert S

2018-01-01

Mental toughness in endurance athletes, while an important factor for success, has been scarcely studied. An online survey was used to examine eight mental toughness factors in endurance athletes. The study aim was to determine mental toughness profiles via latent profile analysis in endurance athletes and whether associations exist between the latent profiles and demographics and sports characteristics. Endurance athletes >18 years of age were recruited via social media outlets (n = 1245, 53% female). Mental toughness was measured using the Sports Mental Toughness Questionnaire (SMTQ), Psychological Performance Inventory-Alternative (PPI-A), and self-esteem was measured using the Rosenberg Self-Esteem Scale (RSE). A three-class solution emerged, designated as high mental toughness (High MT), moderate mental toughness (Moderate MT) and low mental toughness (Low MT). ANOVA tests showed significant differences between all three classes on all 8 factors derived from the SMTQ, PPI-A and the RSE. There was an increased odds of being in the High MT class compared to the Low MT class for males (OR = 1.99; 95% CI, 1.39, 2.83; Pathletes who were over 55 compared to those who were 18-34 (OR = 2.52; 95% CI, 1.37, 4.62; Pathletes. High MT is associated with demographics and sports characteristics. Mental toughness screening in athletes may help direct practitioners with mental skills training.

Development of API 5 CT grade P110 steel casing; Desenvolvimento de tubos casing API 5 CT grau P110

Energy Technology Data Exchange (ETDEWEB)

Kojima, Sergio Seijo; Roza, Juliana Espinossi

2003-07-01

This paper has as objective to discuss the results gotten in experiences carried through in industrial scale for the development of pipes class API 5CT P110 (1), with 244 mm of diameter and 12 mm of thickness. The pipes were welded longitudinally by process ERW (electric resistance welding) and submitted to quenching and tempering heat treatments. A C-Mn-Cr alloy with adequate quenching ability was used for the attainment of a martensite microstructure after quenching. The pipes at a temperature of 880 deg C were quenched in water and subsequently tempered at 515 deg C. The integrity of the weld region was evaluated through non destructive tests and flattening tests, Charpy impact tests and fracture toughness tests (CTOD). The pipes achieved the tension properties stipulated in the standard (yield strength bigger limit of 758 Mpa), and also the energy in the Charpy impact test (transversal), considering that the energy value obtained was 55 J (at 0 deg C) for base metal and 44 J in the weld metal. (author)

Present status of mechanical testing technology at the Research Hot Laboratory

International Nuclear Information System (INIS)

Kizaki, M.; Tobita, T.; Koya, T.; Kikuchi, T.

1993-01-01

Mechanical tests of irradiated metallic materials at the Research Hot Laboratory(RHL) have been carried out for 30 years to support material research in JAERI and to evaluate the irradiation integrity of pressure vessel steel in commercial power plant. Two tensile testing machines and one Charpy impact testing machine are available for the examinations. One of the tensile testing machines has 1000 kgf load capacity under the vacuum of ∼ 10 -7 torr at the temperature of 1300degC max.. The other one has 10 tonf load capacity, and is utilized for the multi-purpose tests such as tensile and compressive tests in air atmosphere at the temperature between -160 and 900degC. Examinations cover tensile test, bending test, J ic fracture toughness test, low cycle fatigue test and so on. Charpy impact testing machine with notched-bar specimen is instrumented with 30 kgf-m capacity in the temperature range of -140 - 240 degC. To support these mechanical tests in RHL, special jigs, devices and instruments have been developed. (author)

Pressure Vessel Steel Research: Belgian Activities

International Nuclear Information System (INIS)

Van Walle, E.; Fabry, A.; Ait Abderrahim, H.; Chaouadi, R.; D'hondt, P.; Puzzolante, J.L.; Van de Velde, J.; Van Ransbeeck, T.; Gerard, R.

1994-03-01

A review of the Belgian research activities on Nuclear Reactor Pressure Vessel Steels (RPVS) and on related Neutron Dosimetry Aspects is presented. Born out of the surveillance programmes of the Belgian nuclear power plants, this research has lead to the development of material saving techniques, like reconstitution and miniaturization, and to improved neutron dosimetry techniques. A physically- justified RPVS fracture toughness indexation methodology, supported by micro-mechanistic modelling, is based on the elaborate use of the instrumented Charpy impact signal. Computational tools for neutron dosimetry allow to reduce the uncertainties on surveillance capsule fluences significantly

Pressure Vessel Steel Research: Belgian Activities

Energy Technology Data Exchange (ETDEWEB)

Van Walle, E; Fabry, A; Ait Abderrahim, H; Chaouadi, R; D` hondt, P; Puzzolante, J L; Van de Velde, J; Van Ransbeeck, T [Centre d` Etude de l` Energie Nucleaire, Mol (Belgium); Gerard, R [TRACTEBEL, Brussels (Belgium)

1994-03-01

A review of the Belgian research activities on Nuclear Reactor Pressure Vessel Steels (RPVS) and on related Neutron Dosimetry Aspects is presented. Born out of the surveillance programmes of the Belgian nuclear power plants, this research has lead to the development of material saving techniques, like reconstitution and miniaturization, and to improved neutron dosimetry techniques. A physically- justified RPVS fracture toughness indexation methodology, supported by micro-mechanistic modelling, is based on the elaborate use of the instrumented Charpy impact signal. Computational tools for neutron dosimetry allow to reduce the uncertainties on surveillance capsule fluences significantly.

Experimental and statistical requirements for developing a well-defined K/sub IR/ curve. Final report

International Nuclear Information System (INIS)

Server, W.L.; Oldfield, W.; Wullaert, R.A.

1977-05-01

Further development of a statistically well-defined reference fracture toughness curve to verify and compliment the K/sub IR/ curve presently specified in Appendix G, Section III of the ASME Code was accomplished by performing critical experiments in small specimen fracture mechanics and improving techniques for statistical analysis of the data. Except for cleavage-initiated fracture, crack initiation was observed to occur prior to maximum load for all of the materials investigated. Initiation fracture toughness values (K/sub Jc/) based on R-curve heat-tinting studies were up to 50 percent less than the previously reported equivalent energy values (K*/sub d/). At upper shelf temperatures, the initiation fracture toughness (K/sub Jc/) generally increased with stress intensification rate. Both K/sub Jc/--Charpy V-notch and K/sub Ic/--specimen strength ratio correlations are promising methods for predicting thick-section behavior from small specimens. The previously developed tanh curve fitting procedure was improved to permit estimates of the variances and covariances of the regression coefficients to be computed. The distribution of the fracture toughness data was determined as a function of temperature. Instrumented precracked Charpy results were used to normalize the larger specimen fracture toughness data. The transformed large specimen fracture toughness data are used to generate statistically based lower-bound fracture toughness curves for either static or dynamic test results. A comparison of these lower bound curves with the K/sub IR/ curve shows that the K/sub IR/ curve is more conservative over most of its range. 143 figures, 26 tables

Mental toughness latent profiles in endurance athletes.

Directory of Open Access Journals (Sweden)

Joanna S Zeiger

Full Text Available Mental toughness in endurance athletes, while an important factor for success, has been scarcely studied. An online survey was used to examine eight mental toughness factors in endurance athletes. The study aim was to determine mental toughness profiles via latent profile analysis in endurance athletes and whether associations exist between the latent profiles and demographics and sports characteristics. Endurance athletes >18 years of age were recruited via social media outlets (n = 1245, 53% female. Mental toughness was measured using the Sports Mental Toughness Questionnaire (SMTQ, Psychological Performance Inventory-Alternative (PPI-A, and self-esteem was measured using the Rosenberg Self-Esteem Scale (RSE. A three-class solution emerged, designated as high mental toughness (High MT, moderate mental toughness (Moderate MT and low mental toughness (Low MT. ANOVA tests showed significant differences between all three classes on all 8 factors derived from the SMTQ, PPI-A and the RSE. There was an increased odds of being in the High MT class compared to the Low MT class for males (OR = 1.99; 95% CI, 1.39, 2.83; P<0.001, athletes who were over 55 compared to those who were 18-34 (OR = 2.52; 95% CI, 1.37, 4.62; P<0.01, high sports satisfaction (OR = 8.17; 95% CI, 5.63, 11.87; P<0.001, and high division placement (OR = 2.18; 95% CI, 1.46,3.26; P<0.001. The data showed that mental toughness latent profiles exist in endurance athletes. High MT is associated with demographics and sports characteristics. Mental toughness screening in athletes may help direct practitioners with mental skills training.

Effects of nitrogen and strain age embrittlement on toughness of MMA welds. A final report on the joint reserach project - GKSS Research Centre, Geesthacht, Germany, and Oerlikon Welding Ltd., Zurich, Switzerland

Energy Technology Data Exchange (ETDEWEB)

Kocak, M. [GKSS-Forschungszentrum Geesthacht GmbH (Germany). Inst. fuer Materialforschung; Achar, D.R.G.; Evans, G.M. [OERLIKON Welding Ltd., Zurich (Switzerland)

1998-12-31

A detailed literature review has been carried out on the topic to identify the areas requiring further investigations. Based on this investigations have been carried out to evaluate the influence of dissolved nitrogen in weld metals on their toughness and strain aging behaviour through fracture mechanics as well as conventional impact testing approaches. MMA C-Mn steel weld metals bearing nitrogen between 80 to 210 ppm were investigated under four different post-weld conditions, namely: 1. as welded, 2. stress relieved, 3. artificially strain aged and 4. artificially strain aged and stress relieved. Quantitative metallography and low load microhardness studies of microphases were integral part of these investigations. The results demonstrate the highly detrimental effect of nitrogen on the toughness behaviour of C-Mn steel weld metal particularly under strain aging conditions. This is substantiated through decrease of acicular ferrite with the accompanying increase in primary ferrite and ferrite with second phases in the microstructures. Also, there is a distinctive increase in acicular ferrite microhardness. Post-weld stress relieving heat treatment under these conditions effects only marginal improvement in toughness and shifts the fracture behaviour from brittle to ductile or quasi-ductile only in the case of low nitrogen weld metals. Comparing the results of the CTOD and Charpy tests, it is observed that both methods measure the influence of nitrogen on toughness behaviour in the same trend but the magnitudes of the effect measured are different whereby the fracture mechanics method appears very conservative. (orig.) [Deutsch] Untersucht werden der Einfluss von Stickstoff im Bereich von 80-120 ppm auf die Zaehigkeit und Reckalterungsversproedungs-Verhaeltnisse des C-Mn-Strahlschweissgutes. Die Pruefungen erfolgen mit technologischen Kerbschlagbiege- und CTOD-Versuchen an Schweissguetern, die durch mehrlagiges Lichtbogenschweissen hergestellt wurden, unter vier

A finite element study on the effects of toughness and permanent out-of-plane deformation on post-impact compressive strength

OpenAIRE

Bull, Daniel; Spearing, Simon; Sinclair, Ian

2015-01-01

This study applies mechanisms observed from previous work (the undamaged cone, toughness and extent of permanent out-of-plane deformation) to parametrically study their effects on residual compression after impact (CAI) strength using finite element models. Based on previous experimental work, tougher material systems exhibited up to 30% greater CAI strength for a given damage area. Based on this, it is necessary to understand what other parameters, beyond damage area, contribute to a loss in...

Modifications and additions to selected TOUGH2 modules

International Nuclear Information System (INIS)

Wu, Y.S.; Mishra, A.K.

1998-01-01

The purpose of this report is to provide all software baseline documents necessary for the software qualification of the revised versions of the selected TOUGH2 modules, which include single-phase gas (EOS1G), effective continuum method (EOS3/ECM), saturated/unsaturated flow (EOS9), and radionuclide transport (T2R3D) modules of the TOUGH2 code. TOUGH2 is a numerical simulation code for multi-dimensional, coupled fluid and heat flow of multiphase, multicomponent fluid mixtures in porous and fractured media. This report augments the document Software Qualification of Selected TOUGH2 modules. This report contains the following sections: (1) requirement specifications and code development and (2) software validation test plan and results. These sections comprise sequential parts of Software Lifecycle, and should be used in conjunction with the TOUGH User's Guide, TOUGH2 documentation, TOUGH2 Software Qualification, and Software Qualification of Selected TOUGH2 modules. The version of TOUGH2 used with the software being qualified herein is the October 1996 Standard Version 1.2, as qualified in Wu et al. (1996) and housed at the Department of Energy's Energy Science and Technology Software Center (ESTSC) in Oak Ridge, Tennessee

Fracture toughness of fibrous composite materials

Science.gov (United States)

Poe, C. C., Jr.

1984-01-01

Laminates with various proportions of 0 deg, 45 deg, and 90 deg plies were fabricated from T300/5208 and T300/BP-907 graphite/epoxy prepreg tape material. The fracture toughness of each laminate orientation or lay-up was determined by testing center-cracked specimens, and it was also predicted with the general fracture-toughness parameter. The predictions were good except when crack-tip splitting was large, at which time the toughness and strengths tended to be underpredicted. By using predictions, a parametric study was also made of factors that influence fracture toughness. Fiber and matrix properties as well as lay-up were investigated. Without crack-tip splitting, fracture toughness increases in proportion to fiber strength and fiber volume fraction, increases linearly with E(22)/E(11), is largest when the modulus for non-0 deg fibers is greater than that of 0 deg fibers, and is smallest for 0(m)/90(p)(s) lay-ups. (The E(11) and E(22) are Young's moduli of the lamina parallel to and normal to the direction of the fibers, respectively). For a given proportion of 0 deg plies, the most notch-sensitive lay-ups are 0(m)/90(p)(s) and the least sensitive are 0(m)/45(n)(s) and alpha(s). Notch sensitivity increases with the proportion of 0 deg plies and decreases with alpha. Strong, tough matrix materials, which inhibit crack-tip splitting, generally lead to minimum fracture toughness.

Characterization of four prestressed concrete reactor vessel liner steels

International Nuclear Information System (INIS)

Nanstad, R.K.

1980-12-01

A program of fracture toughness testing and analysis is being performed with PCRV steels for HTGRs. This report focuses on background information for the base materials and results of characterization testing, such as tensile and impact properties, chemical composition, and microstructural examination. The steels tested were an SA-508 class 1 forging, two plates of SA-537 class 1, and one plate of SA-537 class 2. Tensile requirements in effect at the time of procurement are met by all four steels. However, the SA-537 class 2 plate would not meet the minimum requirement for yield strength. Drop-weight and Charpy impact tests verified that the RT/sub NDT/ is equal to the NDT for each steel. Charpy impact energies at the NDT range from 40 J (30 ft-lb) for one heat of SA-537 class 1 to 100 J (74 ft-lb) for the SA-537 class 2 plate; upper-shelf energies range from 170 to 310 J (125 to 228 ft-lb) for the same two steels, respectively. The onset of upper-shelf energy occurred at temperatures ranging from 0 to 50 0 C

Microstructural Evolution of Inconel 625 and Inconel 686CPT Weld Metal for Clad Carbon Steel Linepipe Joints: A Comparator Study

Science.gov (United States)

Maltin, Charles A.; Galloway, Alexander M.; Mweemba, Martin

2014-07-01

Microstructural evolution of Inconel 625 and Inconel 686CPT filler metals, used for the fusion welding of clad carbon steel linepipe, has been investigated and compared. The effects of iron dilution from the linepipe parent material on the elemental segregation potential of the filler metal chemistry have been considered. The results obtained provide significant evidence to support the view that, in Inconel 686CPT weld metal, the segregation of tungsten is a function of the level of iron dilution from the parent material. The data presented indicate that the incoherent phase precipitated in the Inconel 686CPT weld metal has a morphology that is dependent on tungsten enrichment and, therefore, iron dilution. Furthermore, in the same weld metal, a continuous network of finer precipitates was observed. The Charpy impact toughness of each filler metal was evaluated, and the results highlighted the superior impact toughness of the Inconel 625 weld metal over that of Inconel 686CPT.

TOUGH User's Guide

International Nuclear Information System (INIS)

Pruess, K.

1987-08-01

This document contains a technical description of the TOUGH computer program, which was developed at Lawrence Berkeley Laboratory for simulating the coupled transport of water, vapor, air and heat in porous and fractured media. The physical processes taken into account in TOUGH are discussed, and the governing equations actually solved by the simulator are stated in full detail. A brief overview is given of the mathematical and numerical methods, and the code architecture. The report provides detailed instructions for preparing input decks. Code applications are illustrated by means of six sample problems

Friction welding of a nickel free high nitrogen steel: influence of forge force on microstructure, mechanical properties and pitting corrosion resistance

Directory of Open Access Journals (Sweden)

Mrityunjoy Hazra

2014-01-01

Full Text Available In the present work, nickel free high nitrogen austenitic stainless steel specimens were joined by continuous drive friction welding process by varying the amount of forge (upsetting force and keeping other friction welding parameters such as friction force, burn-off, upset time and speed of rotation as constant at appropriate levels. The joint characterization studies include microstructural examination and evaluation of mechanical (micro-hardness, impact toughness and tensile and pitting corrosion behaviour. The integrity of the joint, as determined by the optical microscopy was very high and no crack and area of incomplete bonding were observed. Welds exhibited poor Charpy impact toughness than the parent material. Toughness for friction weld specimens decreased with increase in forge force. The tensile properties of all the welds were almost the same (irrespective of the value of the applied forge force and inferior to those of the parent material. The joints failed in the weld region for all the weld specimens. Weldments exhibited lower pitting corrosion resistance than the parent material and the corrosion resistance of the weld specimens was found to decrease with increase in forge force.

Dynamic Fracture Toughness of TaC/CNTs/SiC CMCs Prepared by Spark Plasma Sintering

Directory of Open Access Journals (Sweden)

Qiaoyun Xie

2015-01-01

Full Text Available This study focuses on the fracture toughness of TaC and carbon nanotubes (CNTs reinforced SiC ceramic matrix composites (CMCs, prepared by spark plasma sintering (SPS technique. A high densification of 98.4% was achieved under the sintering parameter of 133°C/min, 1800°C, and 90 MPa pressure. Vickers indentation was employed to measure the indentation toughness on the polished surface of ceramic samples, SEM was applied to directly observe the crack propagation after indentation, and split Hopkinson pressure bar (SHPB was developed to determine the dynamic fracture toughness within the ceramic samples subjected to an impact in a three-point bending configuration.

iTOUGH2 Universal Optimization Using the PEST Protocol

International Nuclear Information System (INIS)

Finsterle, S.A.

2010-01-01

iTOUGH2 (http://www-esd.lbl.gov/iTOUGH2) is a computer program for parameter estimation, sensitivity analysis, and uncertainty propagation analysis [Finsterle, 2007a, b, c]. iTOUGH2 contains a number of local and global minimization algorithms for automatic calibration of a model against measured data, or for the solution of other, more general optimization problems (see, for example, Finsterle [2005]). A detailed residual and estimation uncertainty analysis is conducted to assess the inversion results. Moreover, iTOUGH2 can be used to perform a formal sensitivity analysis, or to conduct Monte Carlo simulations for the examination for prediction uncertainties. iTOUGH2's capabilities are continually enhanced. As the name implies, iTOUGH2 is developed for use in conjunction with the TOUGH2 forward simulator for nonisothermal multiphase flow in porous and fractured media [Pruess, 1991]. However, iTOUGH2 provides FORTRAN interfaces for the estimation of user-specified parameters (see subroutine USERPAR) based on user-specified observations (see subroutine USEROBS). These user interfaces can be invoked to add new parameter or observation types to the standard set provided in iTOUGH2. They can also be linked to non-TOUGH2 models, i.e., iTOUGH2 can be used as a universal optimization code, similar to other model-independent, nonlinear parameter estimation packages such as PEST [Doherty, 2008] or UCODE [Poeter and Hill, 1998]. However, to make iTOUGH2's optimization capabilities available for use with an external code, the user is required to write some FORTRAN code that provides the link between the iTOUGH2 parameter vector and the input parameters of the external code, and between the output variables of the external code and the iTOUGH2 observation vector. While allowing for maximum flexibility, the coding requirement of this approach limits its applicability to those users with FORTRAN coding knowledge. To make iTOUGH2 capabilities accessible to many application models

Optimizing Wear Resistance and Impact Toughness in High Chromium Iron Mo-Ni Alloy

Science.gov (United States)

Singh, K. K.; Verma, R. S.; Murty, G. M. D.

2009-06-01

An alloy with carbon and chromium in the range of 2.0 to 2.5% and 20 to 25%, respectively, with the addition of Mo and Ni in the range of 1.0 to 1.5% each when heat-treated at a quenching temperature of 1010 °C and tempering temperature of 550 °C produces a hardness in the range of 54 to 56 HRC and a microstructure that consists of discontinuous bands of high volume (35-40%) of wear resistant primary (eutectic) carbides in a tempered martensitic matrix with uniformly dispersed secondary precipitates. This alloy has been found to possess adequate impact toughness (5-6 J/cm2) with a wear resistance of the order of 3-4 times superior to Mn steel and 1.25 times superior to martensitic stainless steel with a reduction in cost-to-life ratio by a factor of 1.25 in both the cases.

Instrumented impact testing as a way to obtain further information on the behaviour of steel in welded constructions

International Nuclear Information System (INIS)

Nielsen, A.

1976-05-01

Based on experience gained from instrumented impact testing of ten different mild steels using test pieces of different geometrical shape (Charpy V-notch, Charpy knife-notch, DVM, Schnadt K 0 , Ksub(0.5), K 1 and K 2 ), some general features of the fracture process during impact testing are discussed. Steels can be divided into two main groups that are significantly different with respect to the behaviour during Charpy V-notch testing. The difference vanishes when a crack-like notch is used, and other properties of steel are revealed. It is evident that, even when modified impact testing bears little resemblance to what is happening in an actual steel construction. For the purpose of investigating the fracture conditions in welds, it seems more significant to relate the dynamic aspects to the speed of propagation of the crack when it starts to penetrate the volume considered at a certain stress level. (author)

Investigations into the influence of the tup velocity and the heat treatment on the dynamic fracture toughness of Inconel 625

International Nuclear Information System (INIS)

Krompholz, K.; Tipping, P.; Ullrich, G.

1983-09-01

Experiments were performed with an instrumented impact machine using different drop heights, on the nickel base alloy Inconel 625 in the as received state and after heat treatment for about 1000 h at 923 K. The absorbed impact energy can be obtained either by the direct dial reading, by the integration of the load versus load point displacement diagram or by the integration of the load versus time diagram, knowing the initial impact velocity of the tup. In all cases the agreement was excellent. It is shown that, (i) the dynamic fracture toughness is dependent on the tup velocity and as a consequence on the total energy of the hammer at the different drop heights; (ii) the embrittlement during heat treatment is not combined with a decrease in the fracture toughness although a strong decrease in the absorbed impact energy is observed; (iii) defining a dynamic stress from the velocity dependence of the fracture toughness, the stress is higher for the embrittled material - a tendency verified by tensile tests; (iv) the dynamic fracture toughness can be correlated with the absorbed impact energy up to the load maximum for the heat treated material while the as received material exhibits no such dependency. The change in the tup velocity during the impact process is only small for this type of material. (Auth.)

Initial assessment of the mechanisms and significance of low-temperature embrittlement of cast stainless steels in LWR systems

International Nuclear Information System (INIS)

Chopra, O.K.; Sather, A.

1990-08-01

This report summarizes work performed by Argonne National Laboratory on long-term embrittlement of cast duplex stainless steels in LWR systems. Metallurgical characterization and mechanical property data from Charpy-impact, tensile, and J-R curve tests are presented for several experimental and commercial heats, as well as for reactor-aged CF-3, CF-8, and CF-8M cast stainless steels. The effects of material variables on the embrittlement of cast stainless steels are evaluated. Chemical composition and ferrite morphology strongly affect the extent and kinetics of embrittlement. In general, the low-carbon CF-3 stainless steels are the most resistant and the molybdenum-containing high-carbon CF-8M stainless steels are most susceptible to embrittlement. The microstructural and mechanical-property data are analyzed to establish the mechanisms of embrittlement. The procedure and correlations for predicting the impact strength and fracture toughness of cast components during reactor service are described. The lower bound values of impact strength and fracture toughness for low-temperature-aged cast stainless steel are defined. 39 refs., 56 figs., 8 tabs

Dependence of hardness and impact energy on cooling time Δt8/5and temperature for S960QL

OpenAIRE

Samardžić, I.; Dunđer, M.; Vuherer, T.

2015-01-01

The paper deals with research into dependence of hardness and impact energy of thermal cycle simulated specimens of fine-grained structural steel S960QL on cooling time from 800 to 500 °C and on tested temperature. Results were obtained by measuring hardness of HV 10 and by experimental testing of Charpy notched tubes on instrumented Charpy hammer. Total impact energy, initiation energy and fracture propagation energy needed for occurrence of fracture is also elaborated. Key words:

Fracture toughness in metal matrix composites

Directory of Open Access Journals (Sweden)

Perez Ipiña J.E.

2000-01-01

Full Text Available Evaluations of the fracture toughness in metal matrix composites (Duralcan reinforced with 15% of Al(20(3 and SiC are presented in this work. The application of Elastic Plastic Fracture Mechanics is discussed and the obtained values are compared with the ones obtained by means of Linear Elastic Fracture Mechanics. Results show that J IC derived K JC values are higher than the corresponding values obtained by direct application of the linear elastic methodology. The effect of a heat treatment on the material fracture toughness was also evaluated in which the analyzed approaches showed, not only different toughness values, but also opposite tendencies. A second comparison of the J IC and K JC values obtained in this work with toughness values reported in the literature is presented and discussed.

An Assessment of the Ductile Fracture Behavior of Hot Isostatically Pressed and Forged 304L Stainless Steel

Science.gov (United States)

Cooper, A. J.; Smith, R. J.; Sherry, A. H.

2017-05-01

Type 300 austenitic stainless steel manufactured by hot isostatic pressing (HIP) has recently been shown to exhibit subtly different fracture behavior from that of equivalent graded forged steel, whereby the oxygen remaining in the component after HIP manifests itself in the austenite matrix as nonmetallic oxide inclusions. These inclusions facilitate fracture by acting as nucleation sites for the initiation, growth, and coalescence of microvoids in the plastically deforming austenite matrix. Here, we perform analyses based on the Rice-Tracey (RT) void growth model, supported by instrumented Charpy and J-integral fracture toughness testing at ambient temperature, to characterize the degree of void growth ahead of both a V-notch and crack in 304L stainless steel. We show that the hot isostatically pressed (HIP'd) 304L steel exhibits a lower critical void growth at the onset of fracture than that observed in forged 304L steel, which ultimately results in HIP'd steel exhibiting lower fracture toughness at initiation and impact toughness. Although the reduction in toughness of HIP'd steel is not detrimental to its use, due to the steel's sufficiently high toughness, the study does indicate that HIP'd and forged 304L steel behave as subtly different materials at a microstructural level with respect to their fracture behavior.

Instrumented impact testing machine with reduced specimen oscillation effects

International Nuclear Information System (INIS)

Rintamaa, R.; Rahka, K.; Wallin, K.

1984-07-01

Owing to small and inexpensive specimens the Charpy impact test is widely used in quality control and alloy development. Limitations in power reactor survellance capsules it is also widely used for safety analysis purposes. Instrumenting the tup and computerizing data acquisition, makes dynamic fracture mechanics data measurement possible and convenient. However, the dynamic effects (inertia forces, specimen oscillations) in the impact test cause inaccuracies in the recorded load-time diagram and hence diminish the reliability of the calculated dynamic fracture mechanics parameters. To decrease inaccuracies a new pendulum type of instrumented impact test apparatus has been developed and constructed in the Metals Laboratory of the Technical Research Centre of Finland. This tester is based on a new principle involving inverted test geometry. The purpose of the geometry inversion is to reduce inertia load and specimen oscillation effects. Further, the new impact tester has some other novel features: e.g. the available initia impact energy is about double compared to the conventional standard (300 J) impact tester allowing the use of larger (10 x 20 x 110 mm) bend specimens than normal Charpy specimens. Also, the rotation asix in the three point bending is nearly stationary making COD-measurements possible. An experimental test series is described in which the inertia effects and specimen oscillations are compared in the conventional and new impact tester utilizing Charpy V-notch specimens. Comparison of the two test geometries is also made with the aid of an analytical model using finite element method (FEM) analysis. (author)

STUDY OF THE INFLUENCE OF THE HEAT INPUT ON MECHANICAL PROPERTIES OF C-Mn STEEL WELD METALS OBTAINED BY SUBMERGED ARC PROCESS

Directory of Open Access Journals (Sweden)

Erick de Sousa Marouço

2013-06-01

Full Text Available The present work is part of a research program that aims to evaluate the technical feasibility of increasing productivity in the manufacturing of tubular components for offshore oil industry, which are fully welded by automatic submerged arc welding process, with high heat input, but with no impairment on the impact toughness of the weld metal. Multipass welds were produced by the submerged arc welding process, with a combination of F7A4-EM12K (wire/flux, by using a 3.2 mm-diameter wire, preheating at 80°C, with direct current, in flat position, with heat input varying from 3.5 kJ/mm to 12 kJ/mm. After welding, tensile tests and Charpy-V impact tests at –60°C, –40°C, –20°C, 0°C and 20°C were carried out, as well as metallographic examination by both optical (OM and scanning electron microscopy (SEM, of specimens obtained entirely from the weld metal, allowing the discussion over the toughness X microstructure relationship. The weld metals have shown higher toughness levels in relation to the minimum required for use with low-alloy C-Mn steels welding with requirements of impact toughness of 27 J at 0°C for heat input up to 12 kJ/mm allowing an increase in productivity of 58% on the effective manufacturing time.

Microstructure and mechanical properties of reactor pressure vessel mock-up material treated by intercritical heat treatment

International Nuclear Information System (INIS)

Kim, M. C.; Lee, B. S.; Hong, J. H.; Lee, H. J.; Park, S. D.; Kim, K. B.; Yoon, J. H.; Kim, J. S.; Oh, J. M.

2003-12-01

The mechanical properties and microstructures of base metal and weld HAZ (Heat-Affected Zone) of a Mn-Mo-Ni low alloy steels treated by intercritical heat treatment were investigated to evaluate effects of intercritical heat treatment on mechanical properties. In order to clarify the effects of intercritical heat treatment, two types of specimen were prepared by CHT(Conventional Heat Treatment) and IHT(CHT+Intercritical Heat Treatment). Tensile test, charpy impact test and vickers hardness test were carried out to evaluate the mechanical properties. It is found that impact toughness and hardness were improved by intercritical heat treatment. Mean size of precipitates and effective grain were quantitatively analysed as microstructural factors. It is found that precipitate size was decreased and shape of precipitate was spherodized by intercritical heat treatment and grain size was also decreased. So, it is thought that these microstructural changes cause the improvement of mechanical properties by intercritical heat treatment. The simulated specimen using a Gleeble thermal simulator system was used to evaluate the mechanical properties of HAZ. It is well known that IRHAZ and SRHAZ have lower toughness than base metal. However, in the case of IHT, impact toughness of IRHAZ and SRHAZ were slightly higher than that of base metal. It is obvious that this improvement of fracture toughness in IRHAZ and SRHAZ region was closely related to the microstructural changes, such as spheroidization of precipitate and decreases of precipitate size and grain size

Microstructural evolution and mechanical properties of Inconel 718 after thermal exposure

Energy Technology Data Exchange (ETDEWEB)

Yu, Z.S., E-mail: yuzaisong@tpri.com.cn [State Key Laboratory for Mechanical Behavior of Materials, Xi’an Jiaotong University, No. 28, Xianning West Road, Xi’an 710049 (China); Xi' an Thermal Power Research Institute Co. Ltd., No. 136, Xingqing Road, Xi’an 710032 (China); Zhang, J.X. [State Key Laboratory for Mechanical Behavior of Materials, Xi’an Jiaotong University, No. 28, Xianning West Road, Xi’an 710049 (China); Yuan, Y.; Zhou, R.C.; Zhang, H.J.; Wang, H.Z. [Xi' an Thermal Power Research Institute Co. Ltd., No. 136, Xingqing Road, Xi’an 710032 (China)

2015-05-14

Inconel 718 was subjected to various heat treatments, i.e., solution heat treatment, standard ageing treatment and standard ageing plus 700 °C thermal exposure. The mechanical properties of the alloys were determined using tensile tests and Charpy pendulum impact tests at 650 °C and room temperature, respectively. The highest yield strength of 988 MPa was attained in the standard aged specimen, whereas a maximum impact toughness of 217 J cm{sup −2} was attained in the solution-treated specimen. After thermal exposure, the mechanical properties of the specimens degrade. Both the yield strength and impact toughness decreased monotonically with increasing thermal exposure time. Subjected to a 10000-h long-term thermal exposure, the yield strength dramatically decreased to 475 MPa (almost 50% of the maximum strength), and the impact toughness reduced to only 18 J cm{sup −2}. The microstructures of the specimens were characterized using scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Coarsening of γ′ and γ″ and the transformation of γ″ to δ-Ni{sub 3}Nb was observed after thermal exposure. However, a complete transformation from metastable γ″ to δ-Ni{sub 3}Nb was never accomplished, even after the 10000-h long-term thermal exposure. Based on the obtained experimental results, the effects of the microstructural evolution on the mechanical properties are discussed.

Fracture toughness of steel--aluminum deformation welds

International Nuclear Information System (INIS)

Albright, C.E.

1978-11-01

A study of the fracture toughness (in this case, G/sub Ic/) of steel--aluminum deformation welds using a specially developed double cantilever beam fracture toughness specimen is presented. Welds made at 350 0 C were heat treated at 360, 380, 400, 420, and 440 0 C. An intermetallic reaction product layer of Fe 2 Al 5 is formed at the steel--aluminum interface with increasing heat treating temperature and time by a process of nucleation and growth of discrete particles. A transition in toughness from a higher average G/sub Ic/ value (6097 N/m) to a very low average G/sub Ic/ value (525 N/m) is observed. The decrease in toughness is accompanied by an increase in Fe 2 Al 5 particle diameter from 4 to 8 μm. Failure at the higher toughness values is characterized by ductile rupture through the aluminum. At the lower toughness values, failure occurs between the aluminum and the Fe 2 Al 5 reaction product layer. A void layer forming by a vacancy condensation mechanism in the aluminum adjacent to the Fe 2 Al 5 is shown to cause the embrittlement

Ductile Fracture Behaviour of Hot Isostatically Pressed Inconel 690 Superalloy

Science.gov (United States)

Cooper, A. J.; Brayshaw, W. J.; Sherry, A. H.

2018-04-01

Herein we assess the differences in Charpy impact behavior between Hot Isostatically Pressed and forged Inconel 690 alloy over the temperature range of 300 °C to - 196 °C. The impact toughness of forged 690 exhibited a relatively small temperature dependence, with a maximum difference of ca. 40 J measured between 300 °C and - 196 °C, whereas the HIP'd alloy exhibited a difference of approximately double that of the forged alloy over the same temperature range. We have conducted Charpy impact testing, tensile testing, and metallographic analyses on the as-received materials as well as fractography of the failed Charpy specimens in order to understand the mechanisms that cause the observed differences in material fracture properties. The work supports a recent series of studies which assess differences in fundamental fracture behavior between Hot Isostatically Pressed and forged austenitic stainless steel materials of equivalent grades, and the results obtained in this study are compared to those of the previous stainless steel investigations to paint a more general picture of the comparisons between HIP vs forged material fracture behavior. Inconel 690 was selected in this study since previous studies were unable to completely omit the effects of strain-induced martensitic transformation at the tip of the Chary V-notch from the fracture mechanism; Inconel 690 is unable to undergo strain-induced martensitic transformation due to the alloy's high nickel content, thereby providing a sister study with the omission of any martensitic transformation effects on ductile fracture behavior.

Assessment of weld heat-affected zones in a reactor vessel material

International Nuclear Information System (INIS)

Marston, T.U.; Server, W.

1978-01-01

The mechanical properties of weld heat-affected zones (HAZ's) associated with the heavy section, nuclear quality weldments are evaluated and found to be superior to those of the parent base material. The nil ductility transition temperature (NDTT), Charpy impact and static and dynamic fracture toughness properties of a HAZ associated with a submerged arc weld and one associated with a manual metal arc weld are directly compared with those of the parent base material. It is concluded that the stigma normally associated with HAZ is not justified for this grade and quality of material and weld procedure

Mechanical properties of martensitic alloy AISI 422

International Nuclear Information System (INIS)

Huang, F.H.; Hu, W.L.; Hamilton, M.L.

1992-09-01

HT9 is a martensitic stainless steel that has been considered for structural applications in liquid metal reactors (LMRs) as well as in fusion reactors. AISI 422 is a commercially available martensitic stainless steel that closely resembles HT9, and was studied briefly under the auspices of the US LMR program. Previously unpublished tensile, fracture toughness and charpy impact data on AISI 422 were reexamined for potential insights into the consequences of the compositional differences between the two alloys, particularly with respect to current questions concerning the origin of the radiation-induced embrittlement observed in HT9. 8 refs, 8 figs

Basic fracture toughness requirements for ferritic materials of nuclear class pressure retaining equipment in NPP

International Nuclear Information System (INIS)

Ning Dong; Yao Weida

2005-01-01

In this paper, theory basis on cold brittleness and anti-brittle fracture design of ferritic materials are introduced summarily and fracture toughness requirements for ferritic materials in ASME code for nuclear safety class pressure retaining equipment in NPP are summarized and evaluated. The results show that notch impact toughness requirements for materials relate to nuclear safety class of materials so as to ensure that brittle fracture of retaining pressure boundary in NPP can not occur. (authors)

The limit of strength and toughness of steel

Energy Technology Data Exchange (ETDEWEB)

Guo, Zhen [Univ. of California, Berkeley, CA (United States)

2001-12-01

The ideal structural steel combines high strength with high fracture toughness. This dissertation discusses the governing principles of strength and toughness, along with the approaches that can be used to improve these properties and the inherent limits to how strong and tough a steel can be.

Ion implantation and fracture toughness of ceramics

International Nuclear Information System (INIS)

Clark, J.; Pollock, J.T.A.

1985-01-01

Ceramics generally lack toughness which is largely determined by the ceramic surface where stresses likely to cause failure are usually highest. Ion implantation has the capacity to improve the surface fracture toughness of ceramics. Significantly reduced ion size and reactivity restrictions exist compared with traditional methods of surface toughening. We are studying the effect of ion implantation on ceramic fracture toughness using indentation testing as the principal tool of analysis

Toughness behaviour of tungsten-carbide-cobalt alloys

International Nuclear Information System (INIS)

Sigl, L.S.

1985-05-01

In the present work the mechanisms of crack propagation in technically important WC-Co alloys are investigated and a model describing the influence of microstructural parameters and of the mechanical properties of the constituents is developed. An energy concept is used for modelling fracture toughness. The energies dissipated in the four crack-paths (trans- and intergranular carbide fracture, fracture across the binder-ligaments, fracture in the binder close to the carbide/binder interface) are summed up using the experimentally determined area-fractions of the crack-paths, the specific energy of brittle fracture in the carbide and of ductile fracture is calculated by integrating the energy to deform a volume element over the plastically deformed region. In contrast to all earlier models, this concept describes fracture toughness of WC-Co alloys only with physically meaningful parameters. The excellent agreement with experimental toughness values and with qualitative observations of crack propagation show that the new model includes all effects which influence toughness. As demonstrated with WC-based hardmetals with a cobalt-nickel binder, the results open new possibilities for optimizing the toughness of composites in which a small amount of a tough phase is embedded in a brittle matrix. (Author, shortened by G.Q.)

INFLUENCE OF HEAT TREATMENT ON THE MICROSTRUCTURE AND TOUGHNESS OF BÖHLER M333 ISOPLAST STEEL

OpenAIRE

Perko, J.; Redl, C.; Leitner, H.

2009-01-01

In this work the through hardenability and the influence of the heat treatment parameters (austenitizingtemperature, cooling parameter ? and tempering temperature) on the microstructure and the achievabletoughness level of Böhler M333 ISOPLAST are investigated. The results are compared to the standardizedtool steel grade DIN 1.2083. The investigations showed that the cooling parameter ? has a strong influenceon the impact toughness of M333 ISOPLAST plastic mould steel. The toughness is reduce...

Results of charpy V-notch impact testing of structural steel specimens irradiated at ∼30 degrees C to 1 x 1016 neutrons/cm2 in a commercial reactor cavity

International Nuclear Information System (INIS)

Iskander, S.K.; Stoller, R.E.

1997-04-01

A capsule containing Charpy V-notch (CVN) and mini-tensile specimens was irradiated at ∼ 30 degrees C (∼ 85 degrees F) in the cavity of a commercial nuclear power plant to a fluence of 1 x 10 16 neutrons/cm 2 (> 1MeV). The capsule included six CVN impact specimens of archival High Flux Isotope Reactor A212 grade B ferritic steel and five CVN impact specimens of a well-studied A36 structural steel. This irradiation was part of the ongoing study of neutron-induced damage effects at the low temperature and flux experienced by reactor supports. The plant operators shut down the plant before the planned exposure was reached. The exposure of these specimens produced no significant irradiation-induced embrittlement. Of interest were the data on unirradiated specimens in the L-T orientation machined from a single plate of A36 structural steel, which is the same specification for the structural steel used in some reactor supports. The average CVN energy of five unirradiated specimens obtained from one region of the plate and tested at room temperature was ∼ 99 J, while the energy of 11 unirradiated specimens from other locations of the same plate was 45 J, a difference of ∼ 220%. The CVN impact energies for all 18 specimens ranged from a low of 32 J to a high of 111 J. Moreover, it appears that the University of Kansas CVN impact energy data of the unirradiated specimens at the 100-J level are shifted toward higher temperatures by about 20 K. The results were an example of the extent of scatter possible in CVN impact testing. Generic values for the CVN impact energy of A36 should be used with caution in critical applications

Proceedings of the TOUGH Symposium 2009

Energy Technology Data Exchange (ETDEWEB)

Moridis, George J.; Doughty, Christine; Finsterle, Stefan; Sonnenthal, Eric

2009-10-01

Welcome to the TOUGH Symposium 2009. Within this volume are the Symposium Program for eighty-nine papers to be presented in both oral and poster formats. The full papers are available as pdfs linked from the Symposium Program posted on the TOUGH Symposium 2009 website http://esd.lbl.gov/newsandevents/events/toughsymposium09/program.html Additional updated information including any changes to the Program will also be available at the website. The papers cover a wide range of application areas and reflect the continuing trend toward increased sophistication of the TOUGH codes. A CD containing the proceedings papers will be published immediately following the Symposium and sent to all participants. As in the prior Symposium, selected papers will be invited for submission to a number of journals for inclusion in Special Issues focused on applications and developments of the TOUGH codes. These journals include, Transport in Porous Media, Geothermics, Energy Conversion and Management, Journal of Nuclear Science and Technology, and the Vadose Zone Journal.

Fracture toughness measurements with subsize disk compact specimens

International Nuclear Information System (INIS)

Alexander, D.J.

1994-01-01

Special fixtures and test methods have been developed for testing small disk compact specimens (1.25 mm diam by 4.6 mm thick). Specimens of European type 316L austenitic stainless steel were irradiated to damage levels of about 3 dpa at nominal irradiation temperatures of either 90 or 250 C and tested over a temperature range from 20 to 250 C. Results show that irradiation to this dose level at these temperatures reduces the fracture toughness but the toughness remains quite high. The toughness decreases as the test temperature increases. Irradiation at 250 C is more damaging than at 90 C, causing larger decreases in the fracture toughness. The testing shows that it is possible to generate useful fracture toughness data with a small disk compact specimens

46 CFR 54.05-16 - Production toughness testing.

Science.gov (United States)

2010-10-01

... 46 Shipping 2 2010-10-01 2010-10-01 false Production toughness testing. 54.05-16 Section 54.05-16... Toughness Tests § 54.05-16 Production toughness testing. (a) For vessels of welded construction, production... welding procedures shall be the same as used in the fabrication of the vessel. From each test plate, one...

Mindfulness and mental toughness among provincial adolescent ...

African Journals Online (AJOL)

Kathryn van Boom

psychological basis of mental toughness from within existing, evidence-based ... development of mental toughness among athletes. The existing studies have ... that advocated by cognitive-behavioural interventions and traditional mental skills ...

Fracture toughness of Al-Cr alloys with minor additions

International Nuclear Information System (INIS)

Datta, S.; Banerjee, M.K.

2000-01-01

Fracture toughness behavior of aluminium chromium alloys with minor additions is studied to determine its relation with microstructure and ageing conditions. The effect of the minor additions on the fracture toughness property of the alloys is also studied. Fracture toughness of Al-Cr alloys has been improved by selected minor additions. Also, the fracture toughness of the investigated alloys is found to be sensitive to ageing conditions. (author)

Prototype evaluation of transformation toughened blast resistant naval hull steels: Part II

Science.gov (United States)

Saha, A.; Jung, J.; Olson, G. B.

2007-07-01

Application of a systems approach to computational materials design led to the theoretical design of a transformation toughened ultratough high-strength plate steel for blast-resistant naval hull applications. A first prototype alloy has achieved property goals motivated by projected naval hull applications requiring extreme fracture toughness (C v > 85 ft-lbs or 115 J corresponding to K Id≥ 200 ksi.in1/2 or 220 MPa.m1/2) at strength levels of 150 180 ksi (1,030 1,240 MPa) yield strength in weldable, formable plate steels. A continuous casting process was simulated by slab casting the prototype alloy as a 1.75‧‧ (4.45 cm) plate. Consistent with predictions, compositional banding in the plate was limited to an amplitude of 6 7.5 wt% Ni and 3.5 5 wt% Cu. Examination of the oxide scale showed no evidence of hot shortness in the alloy during hot working. Isothermal transformation kinetics measurements demonstrated achievement of 50% bainite in 4 min at 360 °C. Hardness and tensile tests confirmed predicted precipitation strengthening behavior in quench and tempered material. Multi-step tempering conditions were employed to achieve the optimal austenite stability resulting in significant increase of impact toughness to 130 ft-lb (176 J) at a strength level of 160 ksi (1,100 MPa). Comparison with the baseline toughness strength combination determined by isochronal tempering studies indicates a transformation toughening increment of 65% in Charpy energy. Predicted Cu particle number densities and the heterogeneous nucleation of optimal stability high Ni 5 nm austenite on nanometer-scale copper precipitates in the multi-step tempered samples was confirmed using three-dimensional atom probe microanalysis. Charpy impact tests and fractography demonstrate ductile fracture with C v > 80 ft-lbs (108 J) down to -40 °C, with a substantial toughness peak at 25 °C consistent with designed transformation toughening behavior. The properties demonstrated in this first

Comparison of different experimental and analytical measures of the thermal annealing response of neutron-irradiated RPV steels

International Nuclear Information System (INIS)

Iskander, S.K.; Sokolov, M.A.; Nanstad, R.K.

1997-01-01

The thermal annealing response of several materials as indicated by Charpy transition temperature (TT) and upper-shelf energy (USE), crack initiation toughness, K Jc , predictive models, and automated-ball indentation (ABI) testing are compared. The materials investigated are representative reactor pressure vessel (RPV) steels (several welds and a plate) that were irradiated for other tasks of the Heavy-Section Steel Irradiation (HSSI) Program and are relatively well characterized in the unirradiated and irradiated conditions. They have been annealed at two temperatures, 343 and 454 C (650 and 850 F) for varying lengths of time. The correlation of the Charpy response and the fracture toughness, ABI, and the response predicted by the annealing model of Eason et al. for these conditions and materials appears to be reasonable. The USE after annealing at the temperature of 454 C appears to recover at a faster rate than the TT, and even over-recovers (i.e., the recovered USE exceeds that of the unirradiated material)

Assessment of fracture toughness of structural steels

Energy Technology Data Exchange (ETDEWEB)

Gomes Junyor, José Onésimo; Faria, Stéfanno Bruno; Rocha, Nirlando Antônio; Reis, Emil; Vilela, Jefferson José, E-mail: ze_onezo@hotmail.com, E-mail: sbrunofaria@gmail.com, E-mail: nar@cdtn.br, E-mail: emilr@cdtn.br, E-mail: jjv@cdtn.br [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil); Centro Universitário de Belo Horizonte (UNIBH), MG (Brazil); Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

2017-11-01

The fracture toughness parameters are applied to estimate the lifetime of mechanical components and define the criteria of safe failure and tolerable damages. This information allows equipment to be used longer with a high degree of safety. These techniques are applied in the Leak-Before-Break (LBB) concept that is accepted for designing the piping system of the primary circuit of the pressurized water reactor (PWR). In this work, fracture toughness tests such as J{sub IC} and CTOD were performed on some structural steels. The fracture toughness parameters were determined using SE(B) and C(T) test specimens. The fracture toughness values for the same material varied according to the type specimen. The parameter δ{sub 1c} showed different values when it was calculated using the ASTM E1820 standard and using the BS 7448: Part 1 standard. These results indicate that procedures of these standards need to be improved. Two systems with different sensitivity in the force measurement were used that showed similar results for toughness fracture but the dispersion was different. (author)

Software qualification of selected TOUGH2 modules

International Nuclear Information System (INIS)

Wu, Y.S.; Ahlers, C.F.; Fraser, P.; Simmons, A.; Pruess, K.

1996-10-01

The purpose of this package of reports is to provide all software baseline documents necessary for the software qualification of the single-phase Gas (EOS1G), Effective Continuum Method (ECM), Saturated/Unsaturated Flow (EOS9), and Radionuclide Transport (T2R3D) modules of TOUGH2, a numerical simulation code for multi-dimensional coupled fluid and heat flow of multiphase, multicomponent fluid mixtures in porous and fractured media. This report contains the following sections: (1) Requirements Specification, (2) Design Description, (3) Software Validation Test Plan and Report, (4) Software User Documentation, and (5) Appendices. These sections comprise sequential parts of the Software Life Cycle, and are not intended to stand alone but should be used in conjunction with the TOUGH User's Guide (Pruess, 1987), TOUGH2--A General Purpose Numerical Simulator for Multiphase Fluid and Heat Flow (Pruess, 1991), and the above-referenced TOUGH2 software qualification document. The qualification package is complete with the attached Software Identification Form and executable source code for the single-phase Gas, Effective Continuum method, Saturated/Unsaturated Flow, and Radionuclide Transport modules of TOUGH2

Strategies for fracture toughness, strength and reliability optimisation of ceramic-ceramic laminates

Czech Academy of Sciences Publication Activity Database

Šestáková, L.; Bermejo, R.; Chlup, Zdeněk; Danzer, R.

2011-01-01

Roč. 102, č. 6 (2011), s. 613-626 ISSN 1862-5282 Institutional research plan: CEZ:AV0Z20410507 Keywords : Ceramic laminates * Layered ceramics * Residual stress * Fracture toughness * Threshold strength Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 0.830, year: 2011

Application of small specimens to fracture mechanics characterization of irradiated pressure vessel steels

International Nuclear Information System (INIS)

Sokolov, M.A.; Wallin, K.; McCabe, D.E.

1996-01-01

In this study, precracked Charpy V-notch (PCVN) specimens were used to characterize the fracture toughness of unirradiated and irradiated reactor pressure vessel steels in the transition region by means of three-point static bending. Fracture toughness at cleavage instability was calculated in terms of elastic-plastic K Jc values. A statistical size correction based upon weakest-link theory was performed. The concept of a master curve was applied to analyze fracture toughness properties. Initially, size-corrected PCVN data from A 533 grade B steel, designated HSST Plate O2, were used to position the master curve and a 5% tolerance bound for K Jc data. By converting PCVN data to IT compact specimen equivalent K Jc data, the same master curve and 5% tolerance bound curve were plotted against the Electric Power Research Institute valid linear-elastic K Jc database and the ASME lower bound K Ic curve. Comparison shows that the master curve positioned by testing several PCVN specimens describes very well the massive fracture toughness database of large specimens. These results give strong support to the validity of K Jc with respect to K Ic in general and to the applicability of PCVN specimens to measure fracture toughness of reactor vessel steels in particular. Finally, irradiated PCVN specimens of other materials were tested, and the results are compared to compact specimen data. The current results show that PCVNs demonstrate very good capacity for fracture toughness characterization of reactor pressure vessel steels. It provides an opportunity for direct measurement of fracture toughness of irradiated materials by means of precracking and testing Charpy specimens from surveillance capsules. However, size limits based on constraint theory restrict the operational test temperature range for K Jc data from PCVN specimens. 13 refs., 8 figs., 1 tab

Systems design of transformation toughened blast-resistant naval hull steels

Science.gov (United States)

Saha, Arup

A systems approach to computational materials design has demonstrated a new class of ultratough, weldable secondary hardened plate steels combining new levels of strength and toughness while meeting processability requirements. A first prototype alloy has achieved property goals motivated by projected naval hull applications requiring extreme fracture toughness (Cv > 85 ft-lbs (115 J) corresponding to KId > 200 ksi.in1/2 (220 MPa.m1/2)) at strength levels of 150--180 ksi (1034--1241 MPa) yield strength in weldable, formable plate steels. A theoretical design concept was explored integrating the mechanism of precipitated nickel-stabilized dispersed austenite for transformation toughening in an alloy strengthened by combined precipitation of M2C carbides and BCC copper both at an optimal ˜3nm particle size for efficient strengthening. This concept was adapted to plate steel design by employing a mixed bainitic/martensitic matrix microstructure produced by air-cooling after solution-treatment and constraining the composition to low carbon content for weldability. With optimized levels of copper and M2C carbide formers based on a quantitative strength model, a required alloy nickel content of 6.5 wt% was predicted for optimal austenite stability for transformation toughening at the desired strength level of 160 ksi (1100 MPa) yield strength. A relatively high Cu level of 3.65 wt% was employed to allow a carbon limit of 0.05 wt% for good weldability. Hardness and tensile tests conducted on the designed prototype confirmed predicted precipitation strengthening behavior in quench and tempered material. Multi-step tempering conditions were employed to achieve the optimal austenite stability resulting in significant increase of impact toughness to 130 ft-lb (176 J) at a strength level of 160 ksi (1100 MPa). Comparison with the baseline toughness-strength combination determined by isochronal tempering studies indicates a transformation toughening increment of 60% in Charpy

TOUGH2 modeling. Pre- and post processing; TOUGH2 Modellierungen. Prae- und Postprozessing

Energy Technology Data Exchange (ETDEWEB)

Frieling, Gerd; Bracke, Guido

2013-12-15

GRS is modeling the two-phase flow in porous media using the program TOUGH2. The report describes the TOUGH2 program structure and the essential input parameters. Some of the important physical models are discussed for better understanding of the required data input. The data processing and visualization that is very specific for the GRS work flow Is described in detail. GRS has refined the standard modules EOS7 and EOS7R, the model extensions consider the rock convergence, time dependent boundary conditions and include the direction dependent diffusion or dispersion.

Fracture toughness of heat cured denture base acrylic resin modified with Chlorhexidine and Fluconazole as bioactive compounds.

Science.gov (United States)

Al-Haddad, Alaa; Vahid Roudsari, Reza; Satterthwaite, Julian D

2014-02-01

This study investigated the impact of incorporating Chlorhexidine and Fluconazole as bioactive compounds on the fracture toughness of conventional heat cured denture base acrylic resin material (PMMA). 30 single edge-notched (SEN) samples were prepared and divided into three groups. 10% (mass) Chlorhexidine and 10% (mass) Diflucan powder (4.5% mass Fluconazole) were added to heat cured PMMA respectively to create the two study groups. A third group of conventional heat cured PMMA was prepared as the control group. Fracture toughness (3-point bending test) was carried out for each sample and critical force (Fc) and critical stress intensity factor (KIC) values measured. Data were subject to parametric statistical analysis using one-way ANOVA and Post hoc Bonferroni test (p=0.05). Fluconazole had no significant effect on the fracture toughness of the PMMA while Chlorhexidine significantly reduced the KIC and therefore affected the fracture toughness. When considering addition of a bioactive material to PMMA acrylic, Chlorhexidine will result in reduced fracture toughness of the acrylic base while Fluconazole has no effect. Copyright © 2013 Elsevier Ltd. All rights reserved.

Effect of Static-Dynamic Coupling Loading on Fracture Toughness and Failure Characteristics in Marble

Directory of Open Access Journals (Sweden)

Z. Q. Yin

2014-03-01

Full Text Available Fracture experiments in a notched semi-circular bend configuration were conducted to test the dynamic fracture toughness of a marble under static-dynamic coupling load using a modified split Hopkinson pressure bar. The fracture process of the specimen was monitored using a high speed (HS camera. Based on digital image correlation (DIC and strain gauges, the full-field strain fields and time-to-fracture of the marble were measured under static-dynamic coupling load. Experimental results show that dynamic fracture toughness was well determined, and the HS-DIC technique provides reliable full-field strain fields in the specimens under static-dynamic coupling loads. The failure characteristics of the marble under external impact were affected obviously by pre-compression stress. Increase of axial pre-compression stress was helpful to improve the crack propagation velocity, and dynamic crack initiation toughness was decreased.

ITOUGH2: Solving TOUGH inverse problems

Energy Technology Data Exchange (ETDEWEB)

Finsterle, S.; Pruess, K. [Lawrence Berkeley Laboratory, CA (United States)

1995-03-01

ITOUGH2 is a program that provides inverse modeling capabilities for the TOUGH2 code. While the main purpose of ITOUGH2 is to estimate two-phase hydraulic properties of calibrating a TOUGH2 model to laboratory or field data, the information obtained by evaluating parameter sensitivities can also be used to optimize the design of an experiment, and to analyze the uncertainty of model predictions. ITOUGH2 has been applied to a number of laboratory and field experiments on different scales. Three examples are discussed in this paper, demonstrating the code`s capability to support test design, data analysis, and model predictions for a variety of TOUGH problems.

Shallow-crack toughness results for reactor pressure vessel steel

International Nuclear Information System (INIS)

Theiss, T.J.; Shum, D.K.M.; Rolfe, S.T.

1992-01-01

The Heavy Section Steel Technology Program (HSST) is investigating the influence of flaw depth on the fracture toughness of reactor pressure vessel (RPV) steel. To complete this investigation, techniques were developed to determine the fracture toughness from shallow-crack specimens. A total of 38 deep and shallow-crack tests have been performed on beam specimens about 100 mm deep loaded in 3-point bending. Two crack depths (a ∼ 50 and 9 mm) and three beam thicknesses (B ∼ 50, 100, and 150 mm) have been tested. Techniques were developed to estimate the toughness in terms of both the J-integral and crack-tip opening displacement (CTOD). Analytical J-integral results were consistent with experimental J-integral results, confirming the validity of the J-estimation schemes used and the effect of flaw depth on fracture toughness. Test results indicate a significant increase in the fracture toughness associated with the shallow flaw specimens in the lower transition region compared to the deep-crack fracture toughness. There is, however, little or no difference in toughness on the lower shelf where linear-elastic conditions exist for specimens with either deep or shallow flaws. The increase in shallow-flaw toughness compared with deep-flaw results appears to be well characterized by a temperature shift of 35 degree C

Preface to the Special Issue on TOUGH Symposium 2015

Science.gov (United States)

Blanco-Martín, Laura

2017-11-01

The TOUGH Symposium 2015 was held in Berkeley, California, September 28-30, 2015. The TOUGH family of codes, developed at the Energy Geosciences Division of Lawrence Berkeley National Laboratory (LBNL), is a suite of computer programs for the simulation of multiphase and multicomponent fluid and heat flows in porous and fractured media with applications in many geosciences fields, such as geothermal reservoir engineering, nuclear waste disposal, geological carbon sequestration, oil and gas reservoirs, gas hydrate research, vadose zone hydrology and environmental remediation. Since the first release in the 1980s, many modifications and enhancements have been continuously made to TOUGH and its various descendants (iTOUGH2, TOUGH+, TOUGH-MP, TOUGHREACT, TOUGH+HYDRATE, TMVOC...), at LBNL and elsewhere. Today, these codes are used worldwide in academia, government organizations and private companies in problems involving coupled hydrological, thermal, biogeochemical and geomechanical processes. The Symposia, organized every 2-3 years, bring together developers and users for an open exchange on recent code enhancements and applications. In 2015, the Symposium was attended by one hundred participants, representing thirty-four nationalities. This Special Issue in Computers & Geosciences gathers extended versions of selected Symposium proceedings related to (i) recent enhancements to the TOUGH family of codes and (ii) coupled flow and geomechanics processes modeling.

Generic analyses for evaluation of low Charpy upper-shelf energy effects on safety margins against fracture of reactor pressure vessel materials

International Nuclear Information System (INIS)

Dickson, T.L.

1993-07-01

Appendix G to 10 CFR Part 50 requires that reactor pressure vessel beltline material maintain Charpy upper-shelf energies of no less than 50 ft-lb during the plant operating life, unless it is demonstrated in a manner approved by the Nuclear Regulatory Commission (NRC), that lower values of Charpy upper-shelf energy provide margins of safety against fracture equivalent to those in Appendix G to Section XI of the ASME Code. Analyses based on acceptance criteria and analysis methods adopted in the ASME Code Case N-512 are described herein. Additional information on material properties was provided by the NRC, Office of Nuclear Regulatory Research, Materials Engineering Branch. These cases, specified by the NRC, represent generic applications to boiling water reactor and pressurized water reactor vessels. This report is designated as HSST Report No. 140

Fracture toughness of irradiated and recovered vessel steels

International Nuclear Information System (INIS)

Perosanz, F.; Lapena, J.

1998-01-01

This paper presents the fracture toughness measurements carried out on three vessel steels in an irradiated condition and after a post-irradiation recovery treatment. A statistical approach and the fracture parameters corresponding to two theoretical models of the fracture tests are used for evaluating toughness. Test results show that the neutron fluence gradually transforms the fracture behaviour of the vessel steels from ductile to brittle and seriously reduces their fracture toughness. The effectiveness of the recovery treatment, as evaluated from the toughness measurements, is confirmed, although the efficiency is not the same for the steels and depends on the evaluation parameter except in the case of almost complete recovery. The recovery effect increases with the received neutron fluence if the toughness values after treatment are compared with those in the irradiated condition rather than those in the as received condition. (orig.)

Tensile and fracture toughness properties of MA957: implications to the development of nanocomposited ferritic alloys

International Nuclear Information System (INIS)

Alinger, M.J.; Odette, G.R.; Lucas, G.E.

2002-01-01

A study to explore approaches to optimizing nanocomposited ferritic alloys was carried out on dispersion strengthened mechanically alloyed (MA) MA957, in the form of extruded bar stock. Previous studies had indicated that this alloy manifested superior high temperature strength and radiation stability, but was extremely brittle in notch impact tests. Thus our objective was to develop a combination of tensile, fracture toughness and microstructural data to clarify the basis for this brittle behavior. To this end, tensile properties and fracture toughness were characterized as a function of temperature in various orientations relative to the grain and inclusion structures. This database along with extensive fractography suggests that brittleness is due to the presence of a large volume fraction of impurity alumina stringers. In orientations where the effects of the stringers are reduced, much higher toughness was observed. These results provide a path for alloy development approach to achieve high strength and toughness

Tensile and fracture toughness properties of MA957: implications to the development of nanocomposited ferritic alloys

Science.gov (United States)

Alinger, M. J.; Odette, G. R.; Lucas, G. E.

2002-12-01

A study to explore approaches to optimizing nanocomposited ferritic alloys was carried out on dispersion strengthened mechanically alloyed (MA) MA957, in the form of extruded bar stock. Previous studies had indicated that this alloy manifested superior high temperature strength and radiation stability, but was extremely brittle in notch impact tests. Thus our objective was to develop a combination of tensile, fracture toughness and microstructural data to clarify the basis for this brittle behavior. To this end, tensile properties and fracture toughness were characterized as a function of temperature in various orientations relative to the grain and inclusion structures. This database along with extensive fractography suggests that brittleness is due to the presence of a large volume fraction of impurity alumina stringers. In orientations where the effects of the stringers are reduced, much higher toughness was observed. These results provide a path for alloy development approach to achieve high strength and toughness.

The ageing kinetics of CF3 cast stainless steel in the temperature range 3000C to 400OC

International Nuclear Information System (INIS)

Akhurst, K.N.; Pumphrey, P.H.

1988-11-01

The primary coolant pump casings for Sizewell 'B' are made from castings of ASME SA351 CF3 steel which, although predominantly austenitic, is required to contain a small proportion of ferrite. Previous studies have shown that such steels are susceptible to hardening of the ferrite, and associated losses in toughness, as a result of thermal ageing for long times at the service temperature (∼ 300 0 C). For this reason, toughness tests are to be carried out on representative castings made by the Sizewell 'B' pump casing manufacturer. The purpose of these tests is to demonstrate adequate end-of-life fracture resistance, using material which has been given an accelerated ageing treatment. The identification and validation of a suitable ageing treatment is the subject of this Report. Ageing kinetics have been measured for ageing temperatures in the range 300 to 400 0 C, from the results of Charpy impact tests on material from the castings procured for the main fracture programme. Castings with ferrite levels of 15, 25 and 35% have been studied. The losses in impact toughness have been related to the kinetics of ferrite strengthening using microhardness measurements, and to microstructural changes using Field Ion Atom Probe analysis. (author)

Fracture toughness of oxide-dispersion strengthened copper

Energy Technology Data Exchange (ETDEWEB)

Alexander, D.J. [Oak Ridge National Lab., TN (United States)

1996-10-01

The fracture toughness of an oxide-dispersion strengthened copper alloy AL-15 has been examined at room temperature and 250{degrees}C, in air and in vacuum (< 10{sup {minus}6} torr). Increasing test temperature causes a significant decrease in the fracture toughness of this material, in either air or vacuum environments. In addition, specimens oriented in the T-L orientation (crack growth parallel to the extrusion direction) show significantly lower toughness than those in the L-T orientation (crack growth perpendicular to the extrusion direction).

Effect of prestrain on ductility and toughness in high strength line pipe steels

Energy Technology Data Exchange (ETDEWEB)

Shinohara, Y.; Besson, J. [Paristech, Evry (France). Centre des Materiaux, Mines Paris; Madi, Y. [Ecole d' Ingenieurs, Sceaux (France). Ermess EPF; Paristech, Evry (France). Centre des Materiaux, Mines Paris

2009-07-01

The anisotropic plasticity, ductility and toughness of an X100 steel pipeline was investigated both before and after a series of prestraining experiments. The aim of the study was to determine the effect of prestraining on ductility and toughness in high strength pipe steels. Results of the study showed that primary void growth and coalescence was dependent on initial plastic anisotropy and not dependent on tensile prestrain. Secondary void nucleation and growth was not influenced by either the initial plastic anisotropy or by prestraining. Scanning electron microscopy (SEM) studies showed that the main damage mechanism was the void growth of primary dimples. Dimples in the prestrained materials were larger than those observed in materials that had not been prestrained. However, the effect on prestrain on dimple size was limited. Results showed both plastic and rupture anisotropies. It was concluded that prestraining induces a decrease in ductility, but has a significant impact on toughness. 4 refs., 2 tabs., 12 figs.

A statistical study on fracture toughness data of Japanese RPVS

International Nuclear Information System (INIS)

Sakai, Y.; Ogura, N.

1987-01-01

In a cooperative study for investigating fracture toughness on pressure vessel steels produced in Japan, a number of heats of ASTM A533B cl.1 and A508 cl.3 steels have been studied. Approximately 3000 fracture toughness data and 8000 mechanical properties data were obtained and filed in a computer data bank. Statistical characterization of toughness data in the transition region has been carried out using the computer data bank. Curve fitting technique for toughness data has been examined. Approach using the function to model the transition behaviours of each toughness has been applied. The aims of fitting curve technique were as follows; (1) Summarization of an enormous toughness data base to permit comparison heats, materials and testing methods; (2) Investigating the relationships among static, dynamic and arrest toughness; (3) Examining the ASME K(IR) curve statistically. The methodology used in this study for analyzing a large quantity of fracture toughness data was found to be useful for formulating a statistically based K(IR) curve. (orig./HP)

TOUGH2 User's Guide Version 2

International Nuclear Information System (INIS)

Pruess, K.; Oldenburg, C.M.; Moridis, G.J.

1999-01-01

TOUGH2 is a numerical simulator for nonisothermal flows of multicomponent, multiphase fluids in one, two, and three-dimensional porous and fractured media. The chief applications for which TOUGH2 is designed are in geothermal reservoir engineering, nuclear waste disposal, environmental assessment and remediation, and unsaturated and saturated zone hydrology. TOUGH2 was first released to the public in 1991; the 1991 code was updated in 1994 when a set of preconditioned conjugate gradient solvers was added to allow a more efficient solution of large problems. The current Version 2.0 features several new fluid property modules and offers enhanced process modeling capabilities, such as coupled reservoir-wellbore flow, precipitation and dissolution effects, and multiphase diffusion. Numerous improvements in previously released modules have been made and new user features have been added, such as enhanced linear equation solvers, and writing of graphics files. The T2VOC module for three-phase flows of water, air and a volatile organic chemical (VOC), and the T2DM module for hydrodynamic dispersion in 2-D flow systems have been integrated into the overall structure of the code and are included in the Version 2.0 package. Data inputs are upwardly compatible with the previous version. Coding changes were generally kept to a minimum, and were only made as needed to achieve the additional functionalities desired. TOUGH2 is written in standard FORTRAN77 and can be run on any platform, such as workstations, PCs, Macintosh, mainframe and supercomputers, for which appropriate FORTRAN compilers are available. This report is a self-contained guide to application of TOUGH2 to subsurface flow problems. It gives a technical description of the TOUGH2 code, including a discussion of the physical processes modeled, and the mathematical and numerical methods used. Illustrative sample problems are presented along with detailed instructions for preparing input data

Effect of inclusions on microstructure and toughness of deposited metals of self-shielded flux cored wires

International Nuclear Information System (INIS)

Zhang, Tianli; Li, Zhuoxin; Kou, Sindo; Jing, Hongyang; Li, Guodong; Li, Hong; Jin Kim, Hee

2015-01-01

The effect of inclusions on the microstructure and toughness of the deposited metals of self-shielded flux cored wires was investigated by optical microscopy, electron microscopy and mechanical testing. The deposited metals of three different wires showed different levels of low temperature impact toughness at −40 °C mainly because of differences in the properties of inclusions. The inclusions formed in the deposited metals as a result of deoxidation caused by the addition of extra Al–Mg alloy and ferromanganese to the flux. The inclusions, spherical in shape, were mixtures of Al 2 O 3 and MgO. Inclusions predominantly Al 2 O 3 and 0.3–0.8 μm in diameter were effective for nucleation of acicular ferrite. However, inclusions predominantly MgO were promoted by increasing Mg in the flux and were more effective than Al 2 O 3 inclusions of the same size. These findings suggest that the control of inclusions can be an effective way to improve the impact toughness of the deposited metal

Influence of subcritical crack growth on the determination of fracture toughness in brittle materials

Czech Academy of Sciences Publication Activity Database

Krautgasser, C.; Chlup, Zdeněk; Supancic, P.; Danzer, R.; Bermejo, R.

2016-01-01

Roč. 36, č. 5 (2016), s. 1307-1312 ISSN 0955-2219 Institutional support: RVO:68081723 Keywords : Fracture toughness * Environment * SCCG * Ceramics * Glass Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 3.411, year: 2016

Use of TOUGH2 on small computers

Energy Technology Data Exchange (ETDEWEB)

Antunez, E.; Pruess, K.; Moridis, G. [Lawrence Berkeley Laboratory, CA (United States)

1995-03-01

TOUGH2/PC has been tested extensively on different PC platforms (486-33, 486-66, Pentium-90), with encouraging results. TOUGH2 performance has also been tested in other 32-bit computers as the MacIntosh Quadra 800, and a workstation IBM RISC 6000. Results obtained with these machines are compared with PCs` performance. PC results for 3-D geothermal reservoir models are discussed, including: (a) a Cartesian; and (b) a geothermal reservoir model with 1,411 irregular grid blocks. Also discussed are the results of the TOUGH2-compiler performance tests conducted on small computer systems. Code modifications required to operate on 32-bit computers and its setup in each machine environment are described. It is concluded that in today`s market PCs provide the best price/performance alternative to conduct TOUGH2 numerical simulations.

Validity of fracture toughness determined with small bend specimens

International Nuclear Information System (INIS)

Wallin, K.; Rintamaa, R.; Valo, M.

1994-02-01

This report considers the validity of fracture toughness estimates obtained with small bend specimens in relation to fracture toughness estimates obtained with large specimens. The study is based upon the analysis and comparison of actual test results. The results prove the validity of the fracture toughness determined based upon small bend specimens, especially when the results are only used to determine the fracture toughness transition temperature T o . In this case the possible error is typically less than 5 deg C and at most 10 deg C. It can be concluded that small bend specimens are very suitable for the estimation of fracture toughness in the case of brittle fracture, provided the results are corrected for statistical size effects. (orig.). (20 refs., 17 figs.)

Fracture toughness of Dy123 low porosity bulks at liquid nitrogen temperature

International Nuclear Information System (INIS)

Murakami, A.; Otaka, K.; Miura, T.; Iwamoto, A.

2011-01-01

Fracture toughness values were measured for Dy123 bulks. Fracture toughness was improved by reducing porosity. Fracture toughness values at 77 K were higher than those at room temperature. Fracture toughness was also improved by Ag addition. In order to evaluate the fracture toughness of DyBa 2 Cu 3 O x (Dy123) low porosity bulks, bending tests of V-notched specimens cut from the bulks were carried out. Fracture toughness evaluations of a conventional Dy123 bulk which had pores were also carried out and effects of elimination of pores on the fracture toughness were investigated. Fracture toughness values at 77 K of the low porosity bulks were higher than those of the porous bulk. These fracture toughness values at 77 K were higher than the values at room temperature. Fracture toughness of the low porosity bulk was improved by Ag addition.

Self-concept organisation and mental toughness in sport.

Science.gov (United States)

Meggs, Jennifer; Ditzfeld, Christopher; Golby, Jim

2014-01-01

The present study examines the relationship between individual differences in evaluative self-organisation and mental toughness in sport, proposing that motivation and emotional resiliency (facets of mental toughness) stem from differences in core self. A cross-sectional assessment of 105 athletes competing at a range of performance levels took part in an online study including measures of self-reported mental toughness (Sport Mental Toughness Questionnaire; Sheard, M., Golby, J., & van Wersch, A. (2009). Progress towards construct validation of the Sports Mental Toughness Questionnaire (SMTQ). European Journal of Psychological Assessment, 25(3), 186-193. doi:10.1027/1015-5759.25.3.186) and self-organisation (self-descriptive attribute task; Showers, C. J. (2002). Integration and compartmentalisation: A model of self-structure and self-change. In D. Cervone & W. Mischel (Eds.), Advances in personality science (pp. 271-291). New York, NY: Guilford Press). As predicted, global mental toughness was associated with self-concept positivity, which was particularly high in individuals with positive-integrative self-organisation (individuals who distribute positive and negative self-attributes evenly across multiple selves). Specifically, positive integration was associated with constancy (commitment to goal achievement despite obstacles and the potential for failure), which extends presumably from positive integratives' emotional stability and drive to resolve negative self-beliefs.

A-TOUGH: A multimedia fluid-flow/energy-transport model for fully- coupled atmospheric-subsurface interactions

International Nuclear Information System (INIS)

Montazer, P.; Hammermeister, D.; Ginanni, J.

1994-01-01

The long-term effect of changes in atmospheric climatological conditions on subsurface hydrological conditions in the unsaturated zone in and environments is an important factor in defining the performance of a high-level and low-level radioactive waste repositories in geological environment. Computer simulation coupled with paleohydrological studies can be used to understand and quantify the potential impact of future climatological conditions on repository performance. A-TOUGH efficiently simulates (given current state-of-the-art technology) the physical processes involved in the near-surface atmosphere and its effect on subsurface conditions. This efficiency is due to the numerical techniques used in TOUGH and the efficient computational techniques used in V-TOUGH to solve non-linear thermodynamic equations that govern the flux of vapor and energy within subsurface porous and fractured media and between these media and the atmosphere

Interlaminar fracture toughness for composite materials

International Nuclear Information System (INIS)

Lee, Kang Yong; Kwon, Soon Man

1991-01-01

The new equation of energy release rate for a double cantilever beam specimen is proposed within the framework of the higher order shear deformable plate theory. The interlaminar fracture toughnesses by present theory, ASTM round robin test method and acoustic emission method are compared for thermoset Graphite/Epoxy and thermoplastic AS4/PEEK composites. As a result, the interlaminar fracture toughness values by present theory show good agreement within 5% when compared with ones by ASTM method and it is shown that ones by acoustic emission method yield the lower values than ones by ASTM method. It is observed that the interlaminar fracture toughness of thermoplastic AS4/PEEK composite is about ten times larger than one of thermoset Graphite/Epoxy composite. (Author)

High-temperature fracture toughness of duplex microstructures

International Nuclear Information System (INIS)

French, J.D.; Chan, H.M.; Harmer, M.P.; Miller, G.A.

1996-01-01

The temperature dependence of the fracture toughness of ceramics exhibiting duplex microstructures was studied relative to their single-phase constituents using two test methods: bend testing of chevron-notched beams, and the indentation-crack-length technique. The two materials systems studied were Al 2 O 3 :c-ZrO 2 (Y) and Al 2 O 3 :Y 3 Al 5 O 12 (YAG), and the testing temperature ranged from room temperature to 1,200 C. The study showed that in both systems the duplex materials showed higher toughness values than their single-phase constituents above 800 C. This result was attributed to the contribution of low-energy interphase boundaries to the overall composite toughness. Indentation crack length measurements gave toughness values and trends comparable to those determined by the chevron-notched beam method. By comparing the results of the two test methods it was possible to demonstrate that the indentation calibration constant (ξ) shows no significant temperature or material dependence. For the zirconia-containing materials, however, indentation at elevated temperatures is accompanied by significant localized plasticity, which suppressed the radial cracking. Under such conditions, some caution is warranted, since localized plasticity can lead to an overestimation of the fracture toughness

Effect of chemical composition on irradiation embrittlement and annealing in Ni-Cr-Mo-V reactor pressure vessel steel

Energy Technology Data Exchange (ETDEWEB)

Novosad, P [Czech Nuclear Society, Prague (Czech Republic)

1994-12-31

Results concerning copper and phosphorus influence on radiation-induced changes in the Ni-Cr-Mo-V steel mechanical properties, are presented. Correlations between different mechanical properties for steels with different chemical composition, are presented. A comparison of transition temperature shifts obtained for static and dynamic fracture toughness tests and Charpy impact tests, is discussed. Recovery of radiation hardening, measured by hardness test after isochronal annealing of steels with different compositions, is also shown. Copper content strongly affects irradiation-induced changes of mechanical properties, but phosphorus content in connection with variable copper content has only a small effect. (author). 4 refs., 4 figs., 4 tabs.

Impact Strength of Austenitic and Ferritic-Austenitic Cr-Ni Stainless Cast Steel in -40 and +20°C Temperature

Directory of Open Access Journals (Sweden)

Kalandyk B.

2014-10-01

Full Text Available Studies described in this paper relate to common grades of cast corrosion resistant Cr-Ni steel with different matrix. The test materials were subjected to heat treatment, which consisted in the solution annealing at 1060°C followed by cooling in water. The conducted investigations, besides the microstructural characteristics of selected cast steel grades, included the evaluation of hardness, toughness (at a temperature of -40 and +20oC and type of fracture obtained after breaking the specimens on a Charpy impact testing machine. Based on the results of the measured volume fraction of ferrite, it has been found that the content of this phase in cast austenitic steel is 1.9%, while in the two-phase ferritic-austenitic grades it ranges from 50 to 58%. It has been demonstrated that within the scope of conducted studies, the cast steel of an austenitic structure is characterised by higher impact strength than the two-phase ferritic-austenitic (F-A grade. The changing appearance of the fractures of the specimens reflected the impact strength values obtained in the tested materials. Fractures of the cast austenitic Cr-Ni steel obtained in these studies were of a ductile character, while fractures of the cast ferritic-austenitic grade were mostly of a mixed character with the predominance of brittle phase and well visible cleavage planes.

Fracture toughness of dentin/resin-composite adhesive interfaces.

Science.gov (United States)

Tam, L E; Pilliar, R M

1993-05-01

The reliability and validity of tensile and shear bond strength determinations of dentin-bonded interfaces have been questioned. The fracture toughness value (KIC) reflects the ability of a material to resist crack initiation and unstable propagation. When applied to an adhesive interface, it should account for both interfacial bond strength and inherent defects at or near the interface, and should therefore be more appropriate for characterization of interface fracture resistance. This study introduced a fracture toughness test for the assessment of dentin/resin-composite bonded interfaces. The miniature short-rod specimen geometry was used for fracture toughness testing. Each specimen contained a tooth slice, sectioned from a bovine incisor, to form the bonded interface. The fracture toughness of an enamel-bonded interface was assessed in addition to the dentin-bonded interfaces. Tensile bond strength specimens were also prepared from the dentin surfaces of the cut bovine incisors. A minimum of ten specimens was fabricated for each group of materials tested. After the specimens were aged for 24 h in distilled water at 37 degrees C, the specimens were loaded to failure in an Instron universal testing machine. There were significant differences (p adhesives tested. Generally, both the fracture toughness and tensile bond strength measurements were highest for AllBond 2, intermediate for 3M MultiPurpose, and lowest for Scotchbond 2. Scanning electron microscopy of the fractured specimen halves confirmed that crack propagation occurred along the bond interface during the fracture toughness test. It was therefore concluded that the mini-short-rod fracture toughness test provided a valid method for characterization of the fracture resistance of the dentin-resin composite interface.

Reactor pressure vessel structural integrity research in the US Nuclear Regulatory Commission HSST and HSSI Programs

International Nuclear Information System (INIS)

Pennell, W.E.; Corwin, W.R.

1994-01-01

This report discusses development on the technology used to assess the safety of irradiation-embrittled nuclear reactor pressure vessels containing flaws. Fracture mechanics tests on reactor pressure vessel steel have shown that local brittle zones do not significantly degrade the material fracture toughness, constraint relaxation at the crack tip of shallow surface flaws results in increased fracture toughness, and biaxial loading reduces but does not eliminate the shallow-flaw fracture toughness elevation. Experimental irradiation investigations have shown that the irradiation-induced shift in Charpy V-notch versus temperature behavior may not be adequate to conservatively assess fracture toughness shifts due to embrittlement and the wide global variations of initial chemistry and fracture properties of a nominally uniform material within a pressure vessel may confound accurate integrity assessments that require baseline properties

More progress on tough graphs -- The Y2K report

NARCIS (Netherlands)

Bauer, D.; Broersma, Haitze J.; Schmeichel, E.

2000-01-01

We now know that not every $2$-tough graph is hamiltonian. In fact for every $\\epsilon > 0$, there exists a ($9/4 - \\epsilon$) - tough nontraceable graph. We continue our quadrennial survey of results that relate the toughness of a graph to its cycle structure.

Mental Toughness Attributes of Junior Level Medalist Badminton Players

Directory of Open Access Journals (Sweden)

Varghese C. Antony

2016-10-01

Full Text Available The study aims to compare the mental toughness attributes between medalist and non-medalist badminton players and between male and female players. Participants were 15 male and 15 female badminton players aged between 13-19 years (M= 15.71, SD=2.82. Mental toughness questionnaire of Tiwari and Sharma was administered and the data were analyzed by using descriptive statistics and t-test. Medalist players have exhibited higher mean values on self-confidence, attention control, motivation and goal setting attributes. Overall mental toughness of medalists was higher 180.80±17.15 than non-medalists 170.25±20.10. Comparison analysis showed significant difference between medalists and non-medalists on mental toughness attributes: Self-confidence (SCO: p=0.001<0.05, medalists scored (M±SD=31.33±2.10 higher than non-medalists; motivation (MOT: p=0.006<0.05, medalist scored higher (M±SD=33.50±4.07; goal setting (GSE: p=0.044<0.05, medalists scored significantly higher (M±SD=33.55±4.11 than non-medalists. Other attributes did not show any significant difference between medalist and non-medalist players. When compared with gender, no significant difference was observed on mental toughness attributes except attention control (ATNCON: p=0.044<0.05, female players scored (M±SD=38.97±3.08 higher than male players. The findings confirm that mental toughness is a desired attribute which differentiates a medalist and non-medalist player. Connaughton et al., (2007 stated that elite competitive athletes possess better mental toughness. Medalist players displayed better self-confidence than the non-medalists as supported by Kuan and Roy (2007, Loehr (1986. Motivation helps players to achieve their best and enhance mental toughness (Connaughton et al., 2008; Mohammad et al., 2009. Goal setting determines successful performance Weinberg and Weigand (1993, Weinberg (2003. It was concluded that medalist badminton players showed better mental toughness

Characterization of weld strength and impact toughness in the multi-pass welding of super-duplex stainless steel UNS 32750

International Nuclear Information System (INIS)

Devendranath Ramkumar, K.; Thiruvengatam, G.; Sudharsan, S.P.; Mishra, Debidutta; Arivazhagan, N.; Sridhar, R.

2014-01-01

Highlights: • Effect of filler metals on the weldability of super-duplex stainless steel plates. • Contemplative explanations on the metallurgical and mechanical properties of the weldments. • Enhanced mechanical properties of the welds at ambient room temperature. - Abstract: This paper investigates the weldability, metallurgical and mechanical properties of the UNS 32750 super-duplex stainless steels joints by Gas Tungsten Arc Welding (GTAW) employing ER2553 and ERNiCrMo-4 filler metals. Impact and tensile studies envisaged that the weldments employing ER2553 exhibited superior mechanical properties compared to ERNiCrMo-4 weldments. Microstructure studies performed using optical and SEM analysis clearly exhibited the different forms of austenite including widmanstatten austenite on the weld zone employing ER2553 filler. Also the presented results clearly reported the effect of filler metals on strength and toughness during the multi-pass welding. This research article addressed the improvement of tensile and impact strength using appropriate filler wire without obtaining any deleterious phases

Fracture Toughness of Ceramics Fired at Different Temperatures

Directory of Open Access Journals (Sweden)

Peter SIN

2012-03-01

Full Text Available The fracture toughness test was performed at room temperature on sets of 5 ceramic samples made from material for high voltage insulators (kaolin 36 wt. %, Al2O3 30 wt. %, clay 12 wt. % and feldspar 22 wt. % fired at temperatures 400, 500, 600, 700, 800, 900, 1000, 1100, 1200, 1250, 1300, 1400, 1500 °C at heating and cooling rate of 5 °C/min. The precrack was made to each sample by indentation under the loads 10 N – 200 N, the dwell time was 45 s and the loading rate was 10 N/s. Results of the fracture toughness tests were in accordance with changes of structure of the samples after the partial firings. Fracture toughness from 20 °C to 500 °C is almost constant and it varies between 0.1 MPa·m0.5and 0.2 MPa·m0.5. Dehydroxylation (420 °C – 600 °C does not influence the value of fracture toughness. At temperature interval where we assume sintering (700 °C – 1250 °C we observe exponential dependence of fracture toughness up to 1.5 MPa·m0.5. From comparison of the fracture toughness, Young’s modulus and flexural strength follows a correlation and proporcionality of these mechanical properties.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1349

An evaluation of fracture toughness of bituminous coal

International Nuclear Information System (INIS)

Pathan, A.G.

2005-01-01

The role of fracture mechanics in the design of rock structures is vitally important. However, because of the complexities of rock structures and lack of understanding of the fundamentals of the failure mechanism, it has become customary to use the engineering properties approach in the design of stable rock structures. Recently considerable attention has been given and attempts are being made to apply the fracture mechanics approach to the design of safe mining structures. In mining engineering the fracture mechanics may be applied to calculate the formation of fracture zones around mine opening, thus estimating support requirements and formulating guide lines for the selection of mine roadway support system. The research work presented here is concerned with the evaluation of fracture toughness of coal under laboratory conditions. Diametral compression test method is used to determine the fracture toughness parameter of coal in the opening model failure. The effect of crack length and dimensionless crack length on the fracture toughness was studied also. A laboratory investigation of fracture toughness of coal in tensile mode failure has led to the conclusion that fracture toughness could be treated as a material property. (author)

Fractal model for estimating fracture toughness of carbon nanotube reinforced aluminum oxide

International Nuclear Information System (INIS)

Rishabh, Abhishek; Joshi, Milind R.; Balani, Kantesh

2010-01-01

The current work focuses on predicting the fracture toughness of Al 2 O 3 ceramic matrix composites using a modified Mandelbrot's fractal approach. The first step confirms that the experimental fracture toughness values fluctuate within the fracture toughness range predicted as per the modified fractal approach. Additionally, the secondary reinforcements [such as carbon nanotubes (CNTs)] have shown to enhance the fracture toughness of Al 2 O 3 . Conventional fractural toughness evaluation via fractal approach underestimates the fracture toughness by considering the shortest crack path. Hence, the modified Mandelbrot's fractal approach considers the crack propagation along the CNT semicircumferential surface (three-dimensional crack path propagation) for achieving an improved fracture toughness estimation of Al 2 O 3 -CNT composite. The estimations obtained in the current approach range within 4% error regime of the experimentally measured fracture toughness values of the Al 2 O 3 -CNT composite.

Toughness of the Virunga mountain gorilla (Gorilla beringei beringei) diet across an altitudinal gradient.

Science.gov (United States)

Glowacka, Halszka; McFarlin, Shannon C; Vogel, Erin R; Stoinski, Tara S; Ndagijimana, Felix; Tuyisingize, Deo; Mudakikwa, Antoine; Schwartz, Gary T

2017-08-01

The robust masticatory system of mountain gorillas is thought to have evolved for the comminution of tough vegetation, yet, compared to other primates, the toughness of the mountain gorilla diet is unremarkable. This may be a result of low plant toughness in the mountain gorilla environment or of mountain gorillas feeding selectively on low-toughness foods. The goal of this paper is to determine how the toughness of the mountain gorilla diet varies across their habitat, which spans a large altitudinal range, and whether there is a relationship between toughness and food selection by mountain gorillas. We collected data on the following variables to determine whether, and if so how, they change with altitude: leaf toughness of two plant species consumed by mountain gorillas, at every 100 m increase in altitude (2,600-3,700 m); toughness of consumed foods comprising over 85% of the gorilla diet across five vegetation zones; and toughness of unconsumed/infrequently consumed plant parts of those foods. Although leaf toughness increased with altitude, the toughness of the gorilla diet remained similar. There was a negative relationship between toughness and consumption frequency, and toughness was a better predictor of consumption frequency than plant frequency, biomass, and density. Consumed plant parts were less tough than unconsumed/infrequently consumed parts and toughness of the latter increased with altitude. Although it is unclear whether gorillas select food based on toughness or use toughness as a sensory cue to impart other plant properties (e.g., macronutrients, chemicals), our results that gorillas maintain a consistent low-toughness dietary profile across altitude, despite toughness increasing with altitude, suggest that the robust gorilla masticatory apparatus evolved for repetitive mastication of foods that are not high in toughness. © 2017 Wiley Periodicals, Inc.

Effect of heat-treatment on toughness and strength properties of C-Mn steel

International Nuclear Information System (INIS)

Mohd bin Harun; Goh Kian Seong; Jasmin binti Baba

1991-01-01

The strength and toughness of the heat-treated and tempered C-Mn are studied. Two types of heat-treatment have been carried out with the specimens in an argon gas. The variation in the fracture surfaces of the heat-treated and tempered specimens with impact test temperature is discussed also

Effect of heat treatment of toughness and strength properties of C-Mn steel

International Nuclear Information System (INIS)

Mohamad bin Harun; Goh Kian Seong; Yasmin binti Baba

1989-01-01

The strength and toughness of the heat-treated and tempered C-Mn are studied. Two type of heat-treatments have been carried out with the specimens in an argon gas. The variation in the fracture surfaces of the heat-treated and tempered specimens with impact test temperatures also is discussed. (author)

Toughness degradation evaluation of low alloyed steels by electrical resistivity

Energy Technology Data Exchange (ETDEWEB)

Nahm, S H; Yu, K M; Kim, S C [Korea Research Inst. of Standards and Science, Taejon (Korea, Republic of); Kim, A [Department of Mechanical Engineering, Kongju Univ., Kongju, Chungnam (Korea, Republic of)

1997-09-01

Remaining life of turbine rotors with a crack can be assessed by the fracture toughness on the aged rotors at service temperature. DC potential drop measurement system was constructed in order to evaluate material toughness nondestructively. Test material was 1Cr-1Mo-0.25V steel used widely for turbine rotor material. Seven kinds of specimen with different degradation levels were prepared according to isothermal aging heat treatment at 630 deg. C. Electrical resistivity of test material was measured at room temperature. It was observed that material toughness and electrical resistivity decreased with the increase of degradation. The relationship between fracture toughness and electrical resistivity was investigated. Fracture toughness of a test material may be determined nondestructively by electrical resistivity. (author). 13 refs, 7 figs.

TOUGH2-GRS version 1. User manual

Energy Technology Data Exchange (ETDEWEB)

Navarro, Martin; Eckel, Jens

2016-07-15

TOUGH2 is a code for the simulation of multi-phase flow processes in porous media that has been developed by the Lawrence Berkeley National Laboratory, California, USA. Since 1991, GRS has been using the code for process analyses and safety assessments for deep geological repositories and has extended the code by several processes that are relevant for repository systems. The TOUGH2 source code that has been developed further by GRS is referred to as TOUGH2-GRS. The present report presents code version 1.1.g, which was developed in project UM13 A 03400 sponsored by the German Federal Ministry for the Environment, Nature Conservation, Building and Nuclear Safety (BMUB).

A Comparative Study of Fracture Toughness at Cryogenic Temperature of Austenitic Stainless Steel Welds

Science.gov (United States)

Aviles Santillana, I.; Boyer, C.; Fernandez Pison, P.; Foussat, A.; Langeslag, S. A. E.; Perez Fontenla, A. T.; Ruiz Navas, E. M.; Sgobba, S.

2018-03-01

The ITER magnet system is based on the "cable-in-conduit" conductor (CICC) concept, which consists of stainless steel jackets filled with superconducting strands. The jackets provide high strength, limited fatigue crack growth rate and fracture toughness properties to counteract the high stress imposed by, among others, electromagnetic loads at cryogenic temperature. Austenitic nitrogen-strengthened stainless steels have been chosen as base material for the jackets of the central solenoid and the toroidal field system, for which an extensive set of cryogenic mechanical property data are readily available. However, little is published for their welded joints, and their specific performance when considering different combinations of parent and filler metals. Moreover, the impact of post-weld heat treatments that are required for Nb3Sn formation is not extensively treated. Welds are frequently responsible for cracks initiated and propagated by fatigue during service, causing structural failure. It becomes thus essential to select the most suitable combination of parent and filler material and to assess their performance in terms of strength and crack propagation at operation conditions. An extensive test campaign has been conducted at 7 K comparing tungsten inert gas (TIG) welds using two fillers adapted to cryogenic service, EN 1.4453 and JK2LB, applied to two different base metals, AISI 316L and 316LN. A large set of fracture toughness data are presented, and the detrimental effect on fracture toughness of post-weld heat treatments (unavoidable for some of the components) is demonstrated. In this study, austenitic stainless steel TIG welds with various filler metals have undergone a comprehensive fracture mechanics characterization at 7 K. These results are directly exploitable and contribute to the cryogenic fracture mechanics properties database of the ITER magnet system. Additionally, a correlation between the impact in fracture toughness and microstructure

Fracture toughness of mountain gorilla (Gorilla gorilla beringei) food plants.

Science.gov (United States)

Elgart-Berry, Alison

2004-04-01

Mountain gorillas, the largest extant primates, subsist almost entirely on plant matter. Moreover, their diet includes a substantial amount of structural material, such as bark and stems, which other primates tend to avoid. Accordingly, the robust masticatory apparatus of gorillas may be adaptive to this presumably tough diet; however, quantitative information on this subject is lacking. In this study the fracture toughness of mountain gorilla foods was examined for the first time. Samples of 44 food plants from Bwindi-Impenetrable National Park (BINP) and Mgahinga Gorilla National Park (MGNP) were tested. These parks are inhabited by two gorilla populations that regarded by some as being distinct at the subspecific taxonomic level. Although food toughness did not differ between the two populations, both diets contained tough items. Tree barks were the toughest food items (varying from 0.23 to 8.2 kJ/m2), followed by shrub barks, pith, and stems. The toughness of leaves and fruit was negligible compared to that of bark. The toughness of bamboo was low in comparison to the toughest food items. Accordingly, the prominent toughness of bark, pith, and stems may be key factors in the evolution of orofacial robusticity in mountain gorillas. Copyright 2004 Wiley-Liss, Inc.

Structure and mechanical properties of Fe--Cr--Mo--C alloys with and without boron

International Nuclear Information System (INIS)

Chen, Y.L.

1976-05-01

Nonconventional heat treatments were designed to improve the mechanical properties of these martensitic steels. Results show that the as-quenched structures of both steels consist mainly of dislocated martensite. In the boron-free steel, there are more lath boundary retained austenite films. The boron-treated steel shows higher strengths at all tempering temperatures but with lower Charpy V-notch impact energies. Both steels show tempered martensite embrittlement when tempered at 350 0 C for 1 hour. The properties above 500 0 C tempering are significantly different in the two steels. While the boron-free steel shows a continuous increase in toughness when tempered above 500 0 C, the boron-treated steel suffers a second drop in toughness at 600 0 C tempering. Transmission electron microscopy studies show that in the 600 0 C tempered boron-treated steel large, more or less continuous cementite films precipitate at the lath boundaries, which are probably responsible for the embrittlement. The differences in mechanical properties at tempering temperatures above 500 0 C are rationalized in terms of the effect of boron-vacancy interactions on the recovery and recrystallization behavior of these steels. Boron seems to impair room temperature impact toughness at low strength levels but not at high strength levels. By simple nonconventional heat treatments of the present alloys, martensitic steels may be produced with quite good strength-toughness properties which are much superior to those of existing commercial ultra-high strength steels. It has also been shown that the as-quenched martensitic steels need not be brittle and in fact very good combinations of strength and toughness can be obtained with as-quenched martensitic steels. 56 fig., 5 tables, 75 references

Definition of the minimum longitude of insert in the rebuilding of Charpy test tubes for surveillance and life extension of vessels in Mexico; Definicion de la longitud minima de inserto en la reconstitucion de probetas Charpy para vigilancia y extension de vida de vasijas en Mexico

Energy Technology Data Exchange (ETDEWEB)

Romero C, J.; Hernandez C, R.; Rocamontes A, M., E-mail: jesus.romero@inin.gob.mx [ININ, Carretera Mexico-Toluca s/n, 52750 Ocoyoacac, Estado de Mexico (Mexico)

2011-11-15

In the National Institute of Nuclear Research (Mexico) a welding system for the rebuilding of Charpy test tubes has been developed, automated, qualified and used for the surveillance of the mechanical properties (mainly embrittlement) of the vessel. This system uses the halves of the rehearsed Charpy test tubes of the surveillance capsules extracted of the reactors, to obtain, of a rehearsed test tube, two reconstituted test tubes. This rebuilding process is used so much in the surveillance program like in the potential extension of the operation license of the vessel. To the halves of Charpy test tubes that have been removed the deformed part by machine are called -insert- and in a very general way the rebuilding consists in weld with the welding process -Stud Welding- two metallic implants in the ends of the insert, to obtain a reconstituted test tube. The main characteristic of this welding are the achieved small dimensions, so much of the areas welded as of the areas affected by the heat. The applicable normative settles down that the minim longitude of the insert for the welding process by Stud Welding it should be of 18 mm, however according to the same normative this longitude can diminish if is demonstrated analytic or experimentally that the central volume of 1 cm{sup 3} in the insert is not affected. In this work the measurement of the temperature profiles to different distances of the welding interface is presented, defining an equation for the maximum temperatures reached in function of the distance, on the other hand the real longitude affected in the test tube by means of metallography is determined and this way the minimum longitude of the insert for this developed rebuilding system was determined. (Author)

The fracture toughness of Type 316 steel and weld metal

International Nuclear Information System (INIS)

Picker, C.

This paper describes the results of fracture toughness tests on Type 316 steel and Manual Metal Arc (MMA) weld metal over a range of temperatures from 20 deg. C to 550 deg. C, and includes the effects on toughness of specimen size, post weld heat treatment and thermal ageing. The conclusions reached are that Type 316 steel possesses a superior toughness to the weld metal in the as-welded or stress relieved conditions but the toughness of the steel is degraded to a level similar to that of the weld metal following thermal ageing at temperatures over 600 deg. C. Relatively short term thermal ageing in the temperature range 370 deg. C to 450 deg. C does not appear to affect the toughness of either Type 316 steel or weld metal. (author)

Technology development on analysis program for measuring fracture toughness of irradiated specimens

International Nuclear Information System (INIS)

Shibata, Akira; Takada, Fumiki

2007-03-01

The fracture toughness which represents resistance for brittle or ductile fracture is one of the most important material property concerning linear and non-linear fracture mechanics analyses. In order to respond to needs of collecting data relating to fracture toughness of pressure vessel and austenitic stainless steels, fracture toughness test for irradiated materials has been performed in JMTR hot laboratory. On the other hand, there has been no computer program for analysis of fracture toughness using the test data obtained from the test apparatus installed in the hot cell. Therefore, only load-displacement data have been provided to users to calculate fracture toughness of irradiated materials. Recently, request of analysis of fracture toughness have been increased. Thus a computer program, which calculates the amount of the crack extension, the compliance and the fracture toughness from the data acquired from the test apparatus installed in the hot cell, has been developed. In the program unloading elastic compliance method is applied based on ASTM E1820-01. Through the above development, the request for the fracture toughness analysis can be satisfied and the fracture toughness of irradiated test specimens can be provided to users. (author)

The statistical background to proposed ASME/MPC fracture toughness reference curves

International Nuclear Information System (INIS)

Oldfield, W.

1981-01-01

The ASME Pressure Vessel Codes define, in Sec. 11, lower bound fracture toughness curves. These curves are used to predict the lower bound fracture toughness on the basis of the RT test procedure. This test is used to remove heat to heat differences, by permitting the lower bound (reference) curve to be moved along the temperature scale according to the measured RT. Numerous objections have been raised to the procedure, and a Subcommittee (the ASME/MPC Working Group on Reference Toughness) is currently revising the codified procedures for fracture toughness prediction. The task has required a substantial amount of statistical work, since the new procedure are to have a statistical basis. Using initiation fracture toughness (J-Integral R curve procedures in the ductile domain) it was shown that when CVN energy data is properly transformed it is highly correlated with valid fracture toughness measurements. A single functional relationship can be used to predict the mean fracture toughness for a sample of steel from a set of CVN energy measurements, and the coefficients of the function tabulated. More importantly, the approximate lower statistical bounds to the initiation fracture toughness behaviour can be similarly predicted, and coefficients for selected bounds have also been tabulated. (orig.)

Fracture toughness of manet II steel

International Nuclear Information System (INIS)

Gboneim, M.M.; Munz, D.

1997-01-01

High fracture toughness was evaluated according to the astm and chromium (9-12) martensitic steels combine high strength and toughness with good corrosion and oxidation resistance in a range of environments, and also show relatively high creep strength at intermediate temperatures. They therefore find applications in, for example, the offshore oil and gas production and chemical industries i pipe work and reaction vessels, and in high temperature steam plant in power generation systems. Recently, the use of these materials in the nuclear field was considered. They are candidates as tubing materials for breeder reactor steam generators and as structural materials for the first wall and blanket in fusion reactors. The effect of ageing on the tensile properties and fracture toughness of a 12 Cr-1 Mo-Nb-v steel, MANET II, was investigated in the present work. Tensile specimens and compact tension (CT) specimens were aged at 550 degree C for 1000 h. The japanese standards. Both microstructure and fracture surface were examined using optical and scanning electron microscopy (SEM). The results showed that ageing did not affect the tensile properties. However, the fracture toughness K Ic and the tearing modules T were reduced due to the ageing treatment. The results were discussed in the light of the chemical composition and the fracture surface morphology. 9 figs., 3 tabs

Fracture toughness of stainless steel welds

International Nuclear Information System (INIS)

Mills, W.J.

1985-11-01

The effects of temperature, composition and weld-process variations on the fracture toughness behavior for Types 308 and 16-8-2 stainless steel (SS) welds were examined using the multiple-specimen J/sub R/-curve procedure. Fracture characteristics were found to be dependent on temperature and weld process but not on filler material. Gas-tungsten-arc (GTA) welds exhibited the highest fracture toughness, a shielded metal-arc (SMA) weld exhibited an intermediate toughness and submerged-arc (SA) welds yielded the lowest toughness. Minimum-expected fracture properties were defined from lower-bound J/sub c/ and tearing modulus values generated here and in previous studies. Fractographic examination revealed that microvoid coalescence was the operative fracture mechanism for all welds. Second phase particles of manganese silicide were found to be detrimental to the ductile fracture behavior because they separated from the matrix during the initial stages of plastic straining. In SA welds, the high density of inclusions resulting from silicon pickup from the flux promoted premature dimple rupture. The weld produced by the SMA process contained substantially less manganese silicide, while GTA welds contained no silicide inclusions. Delta ferrite particles present in all welds were substantially more resistant to local failure than the silicide phase. In welds containing little or no manganese silicide, delta ferrite particles initiated microvoid coalescence but only after extensive plastic straining

Review of in-service thermal annealing of nuclear reactor pressure vessels

International Nuclear Information System (INIS)

Server, W.L.

1984-01-01

Radiation embrittlement of ferritic pressure vessel steels increases the ductile-brittle transition temperature and decreases the upper-shelf level of toughness as measured by Charpy impact tests. A thermal anneal cycle well above the normal operating temperature of the vessel can restore most of the original Charpy V-notch energy properties. A test reactor pressure vessel has been wet annealed at less than 343 0 C (650 0 F), and annealing of the Belgian BR-3 reactor vessel has recently taken place. An industry survey indicates that dry annealing a reactor vessel in-place is feasible, but solvable engineering problems do exist. The materials with highest radiation sensitivity in the older reactor vessels are submerged-arc weld metals with high copper and nickel concentrations. The limited Charpy V-notch and fracture toughness data available for five such welds were reviewed. The review suggested that significant recovery results from annealing at 454 0 C (850 0 F) for one week. Two of the main concerns with a localized heat treatment at 454 0 C (850 0 F) are the degree of distortion that may occur after the annealing cycle and the extent of residual stresses. A thermal and structural analysis of a reactor vessel for distortions and residual stresses found no problems with the reactor vessel itself but did indicate a rotation at the nozzle region of the vessel that would plastically deform the attached primary piping. Further analytical studies are needed. An American Society for Testing and Materials (ASTM) task group is upgrading and revising the ASTM Recommended Guide for In-Service Annealing of WaterCooled Nuclear Reactor Vessels (E 509-74) with emphasis on the materials and surveillance aspects of annealing rather than system engineering problems. System safety issues are the province of organizations other than ASTM (for example, the American Society of Mechanical Engineers Boiler and Pressure Vessel Code body)

Finite Element Simulation of Fracture Toughness Test

International Nuclear Information System (INIS)

Chu, Seok Jae; Liu, Cong Hao

2013-01-01

Finite element simulations of tensile tests were performed to determine the equivalent stress - equivalent plastic strain curves, critical equivalent stresses, and critical equivalent plastic strains. Then, the curves were used as inputs to finite element simulations of fracture toughness tests to determine the plane strain fracture toughness. The critical COD was taken as the COD when the equivalent plastic strain at the crack tip reached a critical value, and it was used as a crack growth criterion. The relationship between the critical COD and the critical equivalent plastic strain or the reduction of area was found. The relationship between the plane strain fracture toughness and the product of the critical equivalent stress and the critical equivalent plastic strain was also found

The toughness of secondary cell wall and woody tissue

OpenAIRE

Lucas, P. W.; Tan, H. T. W.; Cheng, P. Y.

1997-01-01

The 'across grain' toughness of 51 woods has been determined on thin wet sections using scissors. The moisture content of sections and the varying sharpness of the scissor blades had little effect on the results. In thin sections (less than 0.6mm), toughness rose linearly with section thickness. The intercept toughness at zero thickness, estimated from regression analysis, was proportional to relative density, consistent with values reported for non-woody plant tissues. Extrapolation of the i...

On the Evolutionary Stability of 'Tough' Bargaining Behavior

DEFF Research Database (Denmark)

Poulsen, Anders

2003-01-01

This paper investigates whether 'tough' bargaining behavior, which gives rise to inefficiency, can be evolutionary stable. We show that in a two-stage Nash Demand Game such behavior survives. We also study the Ultimatum Game. Here evolutionary selection wipes out all tough behavior, as long as th...

Effect of substructure on mechanical properties and fracture behavior of lath martensite in 0.1C–1.1Si–1.7Mn steel

Energy Technology Data Exchange (ETDEWEB)

Li, Shengci [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Zhu, Guoming, E-mail: zhuguoming@ustb.edu.cn [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Kang, Yonglin, E-mail: kangylin@ustb.edu.cn [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China)

2016-08-05

The purpose of this study was to analyze the microstructure of lath martensite in 0.1C–1.1Si–1.7Mn (wt.%) steel and its effect on mechanical properties and fracture behavior. The microstructure was characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD) and electron back scattering diffraction (EBSD). Charpy V-notch impact samples and compact tension (CT) samples were used to investigate the Charpy impact properties and fatigue crack growth behavior of the steel, respectively. The propagation of cleavage crack and fatigue crack were analyzed to figure out the effective grain size. The results showed that the typical hierarchical lath martensite structure contained prior austenite grains, packets, blocks and laths; packet size and block width were positively correlated to prior austenite grain size, while lath width was maintained at about 0.29 μm. Yield strength was related to prior austenite grain size, packet size and block width, and obeyed Hall–Petch relationship. Grain refinement was effective in improving the resistance to cleavage fracture by introducing barriers to crack propagation; packet boundaries and block boundaries hold similar ability to impede the propagation of crack. Paris model can well describe the FCG behavior of the investigated steel. Block width governs the effective grain size for strength, toughness and fatigue crack propagation. - Graphical abstract: Mechanical properties and fracture behavior of 0.1C–1.1Si–1.7Mn steel. - Highlights: • Hall–Petch relationship is obeyed between yield strength and martensite microstructure size. • Packet boundaries and block boundaries hold similar ability to impede the propagation of crack. • Block width is the effective grain size for strength, toughness and fatigue crack propagation.

Service tough composite structures using the Z-direction reinforcement process

Science.gov (United States)

Freitas, Glenn; Magee, Constance; Boyce, Joseph; Bott, Richard

1992-01-01

Foster-Miller has developed a new process to provide through thickness reinforcement of composite structures. The process reinforces laminates locally or globally on-tool during standard autoclave processing cycles. Initial test results indicate that the method has the potential to significantly reduce delamination in carbon-epoxy. Laminates reinforced with the z-fiber process have demonstrated significant improvements in mode 1 fracture toughness and compression strength after impact. Unlike alternative methods, in-plane properties are not adversely affected.

Irradiation, Annealing, and Reirradiation Effects on American and Russian Reactor Pressure Vessel Steels

International Nuclear Information System (INIS)

Chernobaeva, A.A.; Korolev, Y.N.; Nanstad, R.K.; Nikolaev, Y.A.; Sokolov, M.A.

1998-01-01

One of the options to mitigate the effects of irradiation on reactor pressure vessels (RPVs) is to thermally anneal them to restore the toughness properties that have been degraded by neutron irradiation. Even though a postirradiation anneal may be deemed successful, a critical aspect of continued RPV operation is the rate of embrittlement upon reirradiation. There are insufficient data available to allow for verification of available models of reirradiation embrittlement or for the development of a reliable predictive methodology. This is especially true in the case of fracture toughness data. Under the U.S.-Russia Joint Coordinating Committee for Civilian Nuclear Reactor Safety (JCCCNRS), Working Group 3 on Radiation Embrittlement, Structural Integrity, and Life Extension of Reactor Vessels and Supports agreed to conduct a comparative study of annealing and reirradiation effects on RPV steels. The Working Group agreed that each side would irradiate, anneal, reirradiate (if feasible ), and test two materials of the other. Charpy V-notch (CVN) and tensile specimens were included. Oak Ridge National Laboratory (ORNL) conducted such a program (irradiation and annealing, including static fracture toughness) with two weld metals representative of VVER-440 and VVER-1000 RPVs, while the Russian Research Center-Kurchatov Institute (RRC-KI) conducted a program (irradiation, annealing, reirradiation, and reannealing) with Heavy-Section Steel Technology (HSST) Program Plate 02 and Heavy-Section Steel Irradiation (HSSI) Program Weld 73W. The results for each material from each laboratory are compared with those from the other laboratory. The ORNL experiments with the VVER welds included irradiation to about 1 x 10 19 n/cm 2 (>1 MeV), while the RRC-KI experiments with the U.S. materials included irradiations from about 2 to 18 x 10 19 n/cm 2 (>l MeV). In both cases, irradiations were conducted at ∼290 C and annealing treatments were conducted at ∼454 C. The ORNL and RRC

Microstructure and fracture toughness of Mn-stabilized cubic titanium trialuminide

Science.gov (United States)

Zbroniec, Leszek Ireneusz

This thesis project is related to the fracture toughness aspects of the mechanical behavior of the selected Mn-modified cubic Ll2 titanium trialuminicles. Fracture toughness was evaluated using two specimen types: Single-Edge-Precracked-Beam (SEPB) and Chevron-Notched-Beam (CNB). The material tested was in cast, homogenized and HIP-ed condition. In the preliminary stage of the project due to lack of the ASTM Standard for fracture toughness testing of the chevron-notched specimens in bending the analyses of the CNB configuration were done to establish the optimal chevron notch dimensions. Two types of alloys were investigated: (a) boron-free and boron doped low-Mn (9at.% Mn), as well as (b) boron-free and boron-doped high-Mn (14at.% Mn). Toughness was investigated in the temperature range from room temperature to 1000°C and was calculated from the maximum load. It has been found that toughness of coarse-grained "base" 9Mn-25Ti alloy exhibits a broad peak at the 200--500°C temperature range and then decreases with increasing temperature, reaching its room temperature value at 10000°C. However, the work of fracture (gammaWOF) and the stress intensity factor calculated from it (KIWOF) increases continuously with increasing temperature. Also the fracture mode dependence on temperature has been established. To understand the effect of environment on the fracture toughness of coarse-grained "base", boron-free 9Mn-25Ti alloy, the tests were carried out in vacuum (˜1.3 x 10-5 Pa), argon, oxygen, water and liquid nitrogen. It has been shown that fracture toughness at ambient temperature is not affected by the environments containing moisture (water vapor). It seems that at ambient temperatures these materials are completely immune to the water-vapor hydrogen embrittlement and their cause of brittleness is other than environment. To explore the influence of the grain size on fracture toughness the fracture toughness tests were also performed on the dynamically

Origin of toughness in .beta.-polypropylene: the effect of molecular mobility in the amorphous phase

Czech Academy of Sciences Publication Activity Database

Policianová, Olivia; Hodan, Jiří; Brus, Jiří; Kotek, Jiří

2015-01-01

Roč. 60, 9 March (2015), s. 107-114 ISSN 0032-3861 R&D Projects: GA ČR(CZ) GA13-29009S Institutional support: RVO:61389013 Keywords : isotactic polypropylene * β-modification * toughness Subject RIV: JI - Composite Materials Impact factor: 3.586, year: 2015

Study on elastic-plastic fracture toughness test in high temperature water

International Nuclear Information System (INIS)

Miura, Yasufumi

2016-01-01

Structural integrity of internal components in light water reactors is important for the safety of operation and service lifetime. Fracture toughness is important parameter for structural integrity assessment of nuclear power plant. In general, fracture toughness of materials which compose the components in light water reactor is obtained with fracture toughness tests in air although some components are subjected to high temperature water because of the difficulty of fracture toughness test in high temperature water. However, the effects of high temperature water and hydrogen on fracture behavior of the structural materials in nuclear power plant such as low alloy steel, cast austenitic stainless steel, and Ni base alloy are concerned recently. In this study, elastic-plastic fracture toughness test of low alloy steel in simulated BWR water environment was studied. Fracture toughness test in high temperature water with original clip gage and normalization data reduction technique was established. The difference of fracture toughness J_Q tested in air between using elastic unload compliance method and normalization data reduction technique was also discussed. As a result, obtained value with normalization data reduction technique tended to be higher than the value with elastic unload compliance. (author)

Evaluation of fracture toughness of ductile cast iron for casks

International Nuclear Information System (INIS)

Hide, Koh-ichiro; Arai, Taku; Takaku, Hiroshi; Shimazaki, Katsunori; Kusanagi, Hideo

1988-01-01

We studied the fracture toughness and tensile properties of ductile cast iron for casks, and tried to introduce a fatigue crack into partial cask model. Main results were shown as follows. (1) Fracture toughness were in the upper shelf area above -25deg C, and were in the transition area at -40 and -70deg C. (2) Increasing the value of K I , the fracture toughness decreased. (3) Increasing the specimen thickness, fracture toughness decreased. (4) Fracture toughness of an artificial flaw (ρ=0.1 mm) was the same as that of a fatigue crack at -40deg C. (5) Tensil properties were inferior at -196 and about 400deg C because of low temperature brittleness and blue brittleness. (6) Tensile properties in the middle of cask wall were inferior. (7) It seems to be possible to introduce a fatigue crack into a full size cask. (author)

Fracture toughness of ferritic alloys irradiated at FFTF

International Nuclear Information System (INIS)

Huang, F.H.

1986-05-01

Ferritic compact tension specimens loaded in the Material Open Test Assembly (MOTA) for irradiation during FFTF Cycle 4 were tested at temperatures ranging from room temperature to 428/degree/C. The electrical potential single specimen method was used to measure the fracture toughness of the specimens. Results showed that the fracture toughness of both HT-9 and 9Cr-1Mo decreases with increasing test temperature and that the toughness of HT-9 was about 30% higher than that of 9Cr-1Mo. In addition, increasing irradiation temperature resulted in an increase in tearing modulus for both alloys. 4 refs., 5 figs., 1 tab

Characteristics of the IAEA correlation monitor material for surveillance programmes

International Nuclear Information System (INIS)

Wallin, K.; Valo, M.; Rintamaa, R.; Toerroenen, K.

1989-08-01

Within the IAEA Coordinated Research Programme on optimizing of reactor pressure vessel surveillance programmes and their analysis, phase 3, a specially tailored 'radiation sensitive' correlation monitor material has been fabricated. This material will serve as a reference to the IAEA programme for future vessel surveillance programmes throughout the world. An extensive evaluation of the correlation monitor material in the as-received condition has been carried out in Finland and the results are presented here. The mechanical properties measured at different temperatures include Charpy V notch and instrumented precracked Charpy data, and elastic-plastic fracture toughness (J). The specimen size and geometry have been varied in the tests. Correlation between different fracture properties are evaluated and discussed

46 CFR 57.06-5 - Production toughness testing.

Science.gov (United States)

2010-10-01

... 46 Shipping 2 2010-10-01 2010-10-01 false Production toughness testing. 57.06-5 Section 57.06-5 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING WELDING AND BRAZING Production Tests § 57.06-5 Production toughness testing. (a) In addition to the test specimens required by...

SCK-CEN Contribution to the IAEA Round Robin Exercise on WWER-440 RPV Weld Material Irradiation, Annealing and Re-Embrittlement

International Nuclear Information System (INIS)

Van Walle, E.; Chaouadi, R.; Puzzolante, J.L.; Fabry, A.; Van de Velde, J.

1998-01-01

The contribution of the Belgian Nuclear Research Centre SCK-CEN to the IAEA Round Robin Exercise on WWER-440 RPV weld material is reported. The objective of this contribution is twofold: (1) to gain experience in the field of the testing of WWER-440 steels; (2) to analyse the round-robin data according to in-house developed on used models in order to check their validity and applicability. Results from testing on unirradiated material are reported including data obtained from chemical analysis, Charpy-V impact testing, tensile testing and fracture toughness determination. Finally, irradiation strategies that can be used in the program to obtain irradiated, irradiated-annealed and irradiated-annealed-reirradiated conditions are outlined

Correlation Between Microstructure and Low-Temperature Impact Toughness of Simulated Reheated Zones in the Multi-pass Weld Metal of High-Strength Steel

Science.gov (United States)

Kang, Yongjoon; Park, Gitae; Jeong, Seonghoon; Lee, Changhee

2018-01-01

A large fraction of reheated weld metal is formed during multi-pass welding, which significantly affects the mechanical properties (especially toughness) of welded structures. In this study, the low-temperature toughness of the simulated reheated zone in multi-pass weld metal was evaluated and compared to that of the as-deposited zone using microstructural analyses. Two kinds of high-strength steel welds with different hardenabilities were produced by single-pass, bead-in-groove welding, and both welds were thermally cycled to peak temperatures above Ac3 using a Gleeble simulator. When the weld metals were reheated, their toughness deteriorated in response to the increase in the fraction of detrimental microstructural components, i.e., grain boundary ferrite and coalesced bainite in the weld metals with low and high hardenabilities, respectively. In addition, toughness deterioration occurred in conjunction with an increase in the effective grain size, which was attributed to the decrease in nucleation probability of acicular ferrite; the main cause for this decrease changed depending on the hardenability of the weld metal.

A method for nondestructive estimation of the fracture toughness of CrMoV rotor steels

International Nuclear Information System (INIS)

Viswanathan, R.; Gehl, S.

1990-01-01

Assessment of the remaining life of steam turbine rotors in the presence of bore defects requires a knowledge of the fracture toughness (K IC ) of the rotors. Current procedures for estimating the K IC involve two steps; as a first step, the fracture appearance transition temperature (FATT) at the critical location is determined; the FATT value is then used to estimate the K IC , based on published correlations between the excess temperature (T-FATT) and K IC . Some problems arise in implementing both of these steps. To determine the FATT of the material, large pieces of material have to be removed, machined into charpy specimens and tested; this procedure is often time consuming and expensive and sometimes not feasible. The excess temperature vs the K IC correlation that is used to derive the K IC values from the FATT data is based on a variety of low alloy steels and is therefore characterized by a large scatter band, thus leading to considerable uncertainty in the estimated K IC . In this work, FATT and K IC data reported for a number of retired CrMoV rotors were gathered and analyzed and correlations specific to CrMoV rotors were developed. Based on these correlations, a method for estimating K IC with greater accuracy, based on a knowledge of the steel chemistry alone, is proposed. The method offers the advantage that very small samples removed from noncritical locations in the rotor would be sufficient to get the desired data

Assessment of high-strength stainless steel weldments for fusion energy applications

International Nuclear Information System (INIS)

Alexander, D.J.; Goodwin, G.M.

1991-01-01

Primary design considerations for the Compact Ignition Tokomak fusion reactor magnet cases are yield strength and toughness in the temperature range from liquid nitrogen to room temperature (77 to 300K). Type 21-6-9 stainless steel, also known as Nitronic 40, is the proposed alloy for this application. This study documented the mechanical properties, including tensile yield strength and Charpy V-notch impact toughness, at 77K and room temperature, of weldments made using seven different filler metals. Six welds were made with filler metal added as cold filler wire using the argon-shielded gas tungsten arc welding process. Filler metals included Nitronic 35W and 40W, 21-6-9, ERNiCr-3 (Inconel 82), ERNiCrMo-3 (Inconel 625), and Inconel 625 PLUS. All welds were prepared with a double-groove butt-weld geometry. At room temperature, all of the filler metals had yield strengths which exceeded the base metal. However, at 77K only the Nitronics and the 21-6-9 filler metals exceeded the base metals, and the Inconel filler metals were significantly weaker. The impact properties of the weld metals were very good at room temperature, with the exception of Inconel 625. At 77K, impact toughness was greatly reduced for all of the filler metals with the exception of Inconel 82. This alloy had excellent toughness at both temperatures. The severe drop in the impact toughness of the Nitronic and 21-6-9 filler metals was attributed to the amount of ferrite present in these welds. At 77K, fracture occurred by a cleavage mechanism in the ferrite regions which allowed the crack to grow readily. The fully austenitic Inconel 82 material fractured by a microvoid coalescence mode at either test temperature. These results indicate that the Inconel 82 filler metal is the preferred material for welding 21-6-o stainless steel for this application

Mental toughness in sport: motivational antecedents and associations with performance and psychological health.

Science.gov (United States)

Mahoney, John W; Gucciardi, Daniel F; Ntoumanis, Nikos; Mallett, Cliff J; Mallet, Cliff J

2014-06-01

We argue that basic psychological needs theory (BPNT) offers impetus to the value of mental toughness as a mechanism for optimizing human functioning. We hypothesized that psychological needs satisfaction (thwarting) would be associated with higher (lower) levels of mental toughness, positive affect, and performance and lower (higher) levels of negative affect. We also expected that mental toughness would be associated with higher levels of positive affect and performance and lower levels of negative affect. Further, we predicted that coaching environments would be related to mental toughness indirectly through psychological needs and that psychological needs would indirectly relate with performance and affect through mental toughness. Adolescent cross-country runners (136 male and 85 female, M(age) = 14.36) completed questionnaires pertaining to BPNT variables, mental toughness, and affect. Race times were also collected. Our findings supported our hypotheses. We concluded that BPNT is generative in understanding some of the antecedents and consequences of mental toughness and is a novel framework useful for understanding mental toughness.

Strength-toughness requirements for thick walled high pressure vessels

International Nuclear Information System (INIS)

Kapp, J.A.

1990-01-01

The strength and toughness requirements of materials for use in high pressure vessels has been the subject of some discussion in the meetings of the Materials Task Group of the Special Working Group High Pressure Vessels. A fracture mechanics analysis has been performed to theoretically establish the required toughness for a high pressure vessel. This paper reports that the analysis performed is based on the validity requirement for plane strain fracture of fracture toughness test specimens. This is that at the fracture event, the crack length, uncracked ligament, and vessel length must each be greater than fifty times the crack tip plastic zone size for brittle fracture to occur. For high pressure piping applications, the limiting physical dimension is the uncracked ligament, as it can be assumed that the other dimensions are always greater than fifty times the crack tip plastic zone. To perform the fracture mechanics analysis several parameters must be known: these include vessel dimensions, material strength, degree of autofrettage, and design pressure. Results of the analysis show, remarkably, that the effects of radius ratio, pressure and degree of autofrettage can be ignored when establishing strength and toughness requirements for code purposes. The only parameters that enter into the calculation are yield strength, toughness and vessel thickness. The final results can easily be represented as a graph of yield strength against toughness on which several curves, one for each vessel thickness, are plotted

Impact damage response of natural stitched single lap-joint in composite structures

International Nuclear Information System (INIS)

Ghasemnejad, H.; Argentiero, Y.; Tez, T.A.; Barrington, P.E.

2013-01-01

Highlights: • To study the impact resistance of single lap-joints in composite structures. • To improve the impact resistance of stitched single lap joints using natural Flax yarn. • To investigate the effect of stitching on the damage process of composite materials. • To develop FE techniques to model the impact process of composite structures using LSDYNA. - Abstract: In this paper the damage behaviour of natural stitched composite single lap-joints are investigated under low velocity impact loading conditions. For this study, the laminated hybrid composite beams were pinned using Flax yarns before curing process. The Charpy impact test was chosen to study the energy absorbing capability of single lap composite joints. Composite beams were fabricated from combination of glass/epoxy and carbon/epoxy composites. It was shown that composite beams which are stitched through the thickness are able to absorb more energy in comparison with adhesive bonded composite joints in the hybrid composite beams. The Charpy impact test of stitched composite single lap joint was also simulated by finite element analysis using software LS-DYNA and the results verified with relevant experimental data

Rock Fracture Toughness Study Under Mixed Mode I/III Loading

Science.gov (United States)

Aliha, M. R. M.; Bahmani, A.

2017-07-01

Fracture growth in underground rock structures occurs under complex stress states, which typically include the in- and out-of-plane sliding deformation of jointed rock masses before catastrophic failure. However, the lack of a comprehensive theoretical and experimental fracture toughness study for rocks under contributions of out-of plane deformations (i.e. mode III) is one of the shortcomings of this field. Therefore, in this research the mixed mode I/III fracture toughness of a typical rock material is investigated experimentally by means of a novel cracked disc specimen subjected to bend loading. It was shown that the specimen can provide full combinations of modes I and III and consequently a complete set of mixed mode I/III fracture toughness data were determined for the tested marble rock. By moving from pure mode I towards pure mode III, fracture load was increased; however, the corresponding fracture toughness value became smaller. The obtained experimental fracture toughness results were finally predicted using theoretical and empirical fracture models.

Effect of static pre-loading on fracture toughness of Nicalon fibre glass matrix composite

Czech Academy of Sciences Publication Activity Database

Dlouhý, Ivo; Chlup, Zdeněk; Chawla, K. K.; Kulkarmi, R.; Koopman, M.; Boccaccini, A. R.

č. 367 (2004), s. 17-23 ISSN 0921-5093 R&D Projects: GA AV ČR IAA2041003; GA MŠk ME 491 Institutional research plan: CEZ:AV0Z2041904 Keywords : Nicalon fibre * glass matrix composite * fracture toughness Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 1.445, year: 2004

TOUGH2 User's Guide Version 2

Energy Technology Data Exchange (ETDEWEB)

Pruess, K.; Oldenburg, C.M.; Moridis, G.J.

1999-11-01

TOUGH2 is a numerical simulator for nonisothermal flows of multicomponent, multiphase fluids in one, two, and three-dimensional porous and fractured media. The chief applications for which TOUGH2 is designed are in geothermal reservoir engineering, nuclear waste disposal, environmental assessment and remediation, and unsaturated and saturated zone hydrology. TOUGH2 was first released to the public in 1991; the 1991 code was updated in 1994 when a set of preconditioned conjugate gradient solvers was added to allow a more efficient solution of large problems. The current Version 2.0 features several new fluid property modules and offers enhanced process modeling capabilities, such as coupled reservoir-wellbore flow, precipitation and dissolution effects, and multiphase diffusion. Numerous improvements in previously released modules have been made and new user features have been added, such as enhanced linear equation solvers, and writing of graphics files. The T2VOC module for three-phase flows of water, air and a volatile organic chemical (VOC), and the T2DM module for hydrodynamic dispersion in 2-D flow systems have been integrated into the overall structure of the code and are included in the Version 2.0 package. Data inputs are upwardly compatible with the previous version. Coding changes were generally kept to a minimum, and were only made as needed to achieve the additional functionalities desired. TOUGH2 is written in standard FORTRAN77 and can be run on any platform, such as workstations, PCs, Macintosh, mainframe and supercomputers, for which appropriate FORTRAN compilers are available. This report is a self-contained guide to application of TOUGH2 to subsurface flow problems. It gives a technical description of the TOUGH2 code, including a discussion of the physical processes modeled, and the mathematical and numerical methods used. Illustrative sample problems are presented along with detailed instructions for preparing input data.

Preface: Research advances in vadose zone hydrology through simulations with the TOUGH codes

International Nuclear Information System (INIS)

Finsterle, Stefan; Oldenburg, Curtis M.

2004-01-01

Numerical simulators are playing an increasingly important role in advancing our fundamental understanding of hydrological systems. They are indispensable tools for managing groundwater resources, analyzing proposed and actual remediation activities at contaminated sites, optimizing recovery of oil, gas, and geothermal energy, evaluating subsurface structures and mining activities, designing monitoring systems, assessing the long-term impacts of chemical and nuclear waste disposal, and devising improved irrigation and drainage practices in agricultural areas, among many other applications. The complexity of subsurface hydrology in the vadose zone calls for sophisticated modeling codes capable of handling the strong nonlinearities involved, the interactions of coupled physical, chemical and biological processes, and the multiscale heterogeneities inherent in such systems. The papers in this special section of ''Vadose Zone Journal'' are illustrative of the enormous potential of such numerical simulators as applied to the vadose zone. The papers describe recent developments and applications of one particular set of codes, the TOUGH family of codes, as applied to nonisothermal flow and transport in heterogeneous porous and fractured media (http://www-esd.lbl.gov/TOUGH2). The contributions were selected from presentations given at the TOUGH Symposium 2003, which brought together developers and users of the TOUGH codes at the Lawrence Berkeley National Laboratory (LBNL) in Berkeley, California, for three days of information exchange in May 2003 (http://www-esd.lbl.gov/TOUGHsymposium). The papers presented at the symposium covered a wide range of topics, including geothermal reservoir engineering, fracture flow and vadose zone hydrology, nuclear waste disposal, mining engineering, reactive chemical transport, environmental remediation, and gas transport. This Special Section of ''Vadose Zone Journal'' contains revised and expanded versions of selected papers from the

The loss of activating transcription factor 4 (ATF4) reduces bone toughness and fracture toughness.

Science.gov (United States)

Makowski, Alexander J; Uppuganti, Sasidhar; Wadeer, Sandra A; Whitehead, Jack M; Rowland, Barbara J; Granke, Mathilde; Mahadevan-Jansen, Anita; Yang, Xiangli; Nyman, Jeffry S

2014-05-01

Even though age-related changes to bone tissue affecting fracture risk are well characterized, only a few matrix-related factors have been identified as important to maintaining fracture resistance. As a gene critical to osteoblast differentiation, activating transcription factor 4 (ATF4) is possibly one of these important factors. To test the hypothesis that the loss of ATF4 affects the fracture resistance of bone beyond bone mass and structure, we harvested bones from Atf4+/+ and Atf4-/- littermates at 8 and 20 weeks of age (n≥9 per group) for bone assessment across several length scales. From whole bone mechanical tests in bending, femurs from Atf4-/- mice were found to be brittle with reduced toughness and fracture toughness compared to femurs from Atf4+/+ mice. However, there were no differences in material strength and in tissue hardness, as determined by nanoindentation, between the genotypes, irrespective of age. Tissue mineral density of the cortex at the point of loading as determined by micro-computed tomography was also not significantly different. However, by analyzing local composition by Raman Spectroscopy (RS), bone tissue of Atf4-/- mice was found to have higher mineral to collagen ratio compared to wild-type tissue, primarily at 20 weeks of age. From RS analysis of intact femurs at 2 orthogonal orientations relative to the polarization axis of the laser, we also found that the organizational-sensitive peak ratio, ν1Phosphate per Amide I, changed to a greater extent upon bone rotation for Atf4-deficient tissue, implying bone matrix organization may contribute to the brittleness phenotype. Target genes of ATF4 activity are not only important to osteoblast differentiation but also in maintaining bone toughness and fracture toughness. Published by Elsevier Inc.

The Loss of Activating Transcription Factor 4 (ATF4) Reduces Bone Toughness and Fracture Toughness

Science.gov (United States)

Makowski, Alexander J.; Uppuganti, Sasidhar; Waader, Sandra A.; Whitehead, Jack M.; Rowland, Barbara J.; Granke, Mathilde; Mahadevan-Jansen, Anita; Yang, Xiangli; Nyman, Jeffry S.

2014-01-01

Even though age-related changes to bone tissue affecting fracture risk are well characterized, only a few matrix-related factors have been identified as important to maintaining fracture resistance. As a gene critical to osteoblast differentiation, activating transcription factor 4 (ATF4) is possibly one of the seimportant factors. To test the hypothesis that the loss of ATF4 affects the fracture resistance of bone beyond bone mass and structure, we harvested bones from Atf4+/+ and Atf4−/− littermates at 8 and 20 weeks of age (n≥9 per group) for bone assessment across several length scales. From whole bone mechanical tests in bending, femurs from Atf4−/− mice were found to be brittle with reduced toughness and fracture toughness compared to femurs from Atf4+/+ mice. However, there were no differences in material strength and in tissue hardness, as determined by nanoindentation, between the genotypes, irrespective age. Tissue mineral density of the cortex at the point of loading as determined by micro-computed tomography was also not significantly different. However, by analyzing local composition by Raman Spectroscopy (RS), bone tissue of Atf4−/− mice was found to have higher mineral to collagen ratio compared to wild-type tissue, primarily at 20 weeks of age. From RS analysis of intact femurs at 2 orthogonal orientations relative to the polarization axis of the laser, we also found that the organizational-sensitive peak ratio, ν1 Phosphate per Amide I, changed to a greater extent upon bone rotation for Atf4-deficient tissue, implying bone matrix organization may contribute to the brittleness phenotype. Target genes of ATF4 activity are not only important to osteoblast differentiation but also maintaining bone toughness and fracture toughness. PMID:24509412

A statistical approach to the prediction of pressure tube fracture toughness

International Nuclear Information System (INIS)

Pandey, M.D.; Radford, D.D.

2008-01-01

The fracture toughness of the zirconium alloy (Zr-2.5Nb) is an important parameter in determining the flaw tolerance for operation of pressure tubes in a nuclear reactor. Fracture toughness data have been generated by performing rising pressure burst tests on sections of pressure tubes removed from operating reactors. The test data were used to generate a lower-bound fracture toughness curve, which is used in defining the operational limits of pressure tubes. The paper presents a comprehensive statistical analysis of burst test data and develops a multivariate statistical model to relate toughness with material chemistry, mechanical properties, and operational history. The proposed model can be useful in predicting fracture toughness of specific in-service pressure tubes, thereby minimizing conservatism associated with a generic lower-bound approach

Application of fracture toughness scaling models to the ductile-to- brittle transition

International Nuclear Information System (INIS)

Link, R.E.; Joyce, J.A.

1996-01-01

An experimental investigation of fracture toughness in the ductile-brittle transition range was conducted. A large number of ASTM A533, Grade B steel, bend and tension specimens with varying crack lengths were tested throughout the transition region. Cleavage fracture toughness scaling models were utilized to correct the data for the loss of constraint in short crack specimens and tension geometries. The toughness scaling models were effective in reducing the scatter in the data, but tended to over-correct the results for the short crack bend specimens. A proposed ASTM Test Practice for Fracture Toughness in the Transition Range, which employs a master curve concept, was applied to the results. The proposed master curve over predicted the fracture toughness in the mid-transition and a modified master curve was developed that more accurately modeled the transition behavior of the material. Finally, the modified master curve and the fracture toughness scaling models were combined to predict the as-measured fracture toughness of the short crack bend and the tension specimens. It was shown that when the scaling models over correct the data for loss of constraint, they can also lead to non-conservative estimates of the increase in toughness for low constraint geometries

Biaxial loading effects on fracture toughness of reactor pressure vessel steel

International Nuclear Information System (INIS)

McAfee, W.J.; Bass, B.R.; Bryson, J.W. Jr.; Pennell, W.E.

1995-03-01

The preliminary phases of a program to develop and evaluate fracture methodologies for assessing crack-tip constraint effects on fracture toughness of reactor pressure vessel (RPV) steels have been completed by the Heavy-Section Steel Technology (HSST) Program. Objectives were to investigate effect of biaxial loading on fracture toughness, quantify this effect through existing stress-based, dual-parameter, fracture-toughness correlations, or propose and verify alternate correlations. A cruciform beam specimen with 2-D, shallow, through-thickness flaw and a special loading fixture was designed and fabricated. Tests were performed using biaxial loading ratios of 0:1 (uniaxial), 0.6:1, and 1:1 (equi-biaxial). Critical fracture-toughness values were calculated for each test. Biaxial loading of 0.6:1 resulted in a reduction in the lower bound fracture toughness of ∼12% as compared to that from the uniaxial tests. The biaxial loading of 1:1 yielded two subsets of toughness values; one agreed well with the uniaxial data, while one was reduced by ∼43% when compared to the uniaxial data. Results were evaluated using J-Q theory and Dodds-Anderson (D-A) micromechanical scaling model. The D-A model predicted no biaxial effect, while the J-Q method gave inconclusive results. When applied to the 1:1 biaxial data, these constraint methodologies failed to predict the observed reduction in fracture toughness obtained in one experiment. A strain-based constraint methodology that considers the relationship between applied biaxial load, the plastic zone width in the crack plane, and fracture toughness was formulated and applied successfully to the data. Evaluation of this dual-parameter strain-based model led to the conclusion that it has the capability of representing fracture behavior of RPV steels in the transition region, including the effects of out-of-plane loading on fracture toughness. This report is designated as HSST Report No. 150

Fracture-toughness variations in Alloy 718

International Nuclear Information System (INIS)

Mills, W.J.; Blackburn, L.D.

1983-04-01

The effect of product-form variations within a single heat on the J Ic fracture toughness behavior of Alloy 718 was examined at 24, 427 and 538 degree C using the multiple-specimen J R -curve method. Three product forms (plate, round bar and upset forging) were tested in both the conventional and modified heat-treatment (CHT and MHT) conditions. In CHT material, the fracture toughness response was different for the three product forms -- plate having the highest toughness, bar the lowest. The MHT was found to improve the overall fracture resistance for each product form. In this condition, plate and forging had very similar toughness values, but J Ic levels for the bar were considerably lower. These results and WHC data previously reported for four other Alloy 718 heats were unalloyed statistically to establish minimum-expected J Ic values based on tolerance limits bracketing 90% of a total population at a 95% confidence level. Metallographic and fractographic examinations of the seven material lots were performed to relate key microstructural features and operative fracture mechanisms to macroscopic properties. Generally, coarse δ precipitates controlled fracture properties in CHT material by initiating secondary dimples that pre-empted growth of the primary dimples nucleated by broken carbide inclusions. The MHT dissolved the coarse δ particles and thereby suppressed secondary microvoid coalescence. This generally enhanced the fracture resistance of Alloy 718, except when alternate secondary fracture mechanism, such as channel fracture and dimple rupture at δ-phase remnants, prematurely interrupted primary microvoid growth. 25 refs., 12 figs., 12 tabs

Summary of pre and post-processors for V-TOUGH

International Nuclear Information System (INIS)

Daveler, S.

1995-08-01

This report summaries the preprocessor utility, LMESH and the postprocessor utility, EXTOOL. These utilities support the input file generation and postprocessing analysis for V-TOUGH. LMESH is a mesh generator for V-TOUGH and generates a rectangular or cylindrical mesh in two dimensions. The format for the LMESH summary is a discussion of input options, followed by a sample problem and output from the sample problem. EXTOOL is an analysis tool that extracts, manipulates and plots V-TOUGH output. The format for the EXTOOL summary is a discussion of the development of EXTOOL and an overview of the programs capabilities

Fracture toughness of intermetallics using a micro-mechanical probe

International Nuclear Information System (INIS)

Gerberich, W.W.; Venkataraman, S.K.; Hoehn, J.W.; Marsh, P.G.

1993-01-01

A novel technique for determining the fracture toughness of brittle intermetallics is presented, wherein very small samples are used and multiple tests are easily conducted on a flat polished surface. The fracture toughness of single crystal NiAl and polycrystalline Al 3 Sc are evaluated with this continuous microscratch technique at scratch rates ranging from 0.5 to greater than 100 μm s - . For comparison, small compact tension samples of (100) NiAl are evaluated at applied stress intensity rates ranging from 1.5 to 5,400 MPa-m 1/2 s -1 . Good comparison of microscratch toughness to compact tension K Ic values are obtained in this study for (001) NiAl, 10.6 vs. 10.0 MPa-m 1/2 , from the literature for (001) , 13.5 vs. 12.2 MPa-m 1/2 , and from the literature for polycrystalline Al 3 Sc, 3.5 vs. 3.1 MPa-m 1/2 . Also, the fracture toughness of both NiAl and Al 3 Sc are found to be strongly dependent on strain rate at room temperature with toughness dropping by an order of magnitude over a decade increase in rate. Possible reasons and implications to improving low temperature brittleness are discussed

A New Method for Evaluating the Indentation Toughness of Hardmetals

Directory of Open Access Journals (Sweden)

Prem C. Jindal

2018-05-01

Full Text Available This paper proposes a new method of evaluating the indentation toughness of hardmetals using the length of Palmqvist cracks (C and Vickers indentation diagonal size (di. Indentation load “P” is divided into two parts: Pi for plastic indentation size and Pc for Palmqvist cracks. Pi depends upon the square of the indentation size (di2 and Pc depends upon (C3/2. The new method produces a very good linear relationship between the calculated indentation toughness values and the standard conventional linear elastic fracture mechanics toughness values with the same cemented carbide materials for a large number of standard Kennametal grades for both straight WC-Co carbide grades and grades containing cubic carbides. The new method also works on WC-Co hardmetal data selected from recently published literature. The technique compares the indentation toughness values of WC-Co materials before and after vacuum annealing at high temperature. The indentation toughness values of annealed carbide samples were lower than for un-annealed WC-Co hardmetals.

Fracture toughness and strength change of neutron-irradiated ceramic materials

International Nuclear Information System (INIS)

Dienst, W.; Zimmermann, H.

1994-01-01

In order to analyse the results of bending strength measurements on neutron-irradiated samples of Al 2 O 3 , AlN and SiC, fracture toughness measurements were additionally conducted. The neutron fluences concerned were mostly in the range of 0.6 to 3.2x10 26 n/m 2 at irradiation temperatures of 400 to 550 C. A fracture toughness decrease was generally observed for polycrystalline materials which, however, was considerably smaller than the reduction of the fracture strength. Exceptional increase of the fracture toughness seems typical for the effect of rather coarse irradiation defects. The irradiation-induced change of the fracture toughness of single crystal Al 2 O 3 appeared dependent on the crystallographic orientation; both reduced and increased fracture toughness after irradiation was observed. Recent results of neutron irradiation to about 2x10 25 n/m 2 at 100 C showed, that the strength decrease of various Al 2 O 3 grades sets in at (3-5)x10 24 n/m 2 and seems to be little dependent on the irradiation temperature. ((orig.))

Influence of Post-Weld Heat Treatment on the Microstructure, Microhardness, and Toughness of a Weld Metal for Hot Bend

Directory of Open Access Journals (Sweden)

Xiu-Lin Han

2016-03-01

Full Text Available In this work, a weld metal in K65 pipeline steel pipe has been processed through self-designed post-weld heat treatments including reheating and tempering associated with hot bending. The microstructures and the corresponding toughness and microhardness of the weld metal subjected to the post-weld heat treatments have been investigated. Results show that with the increase in reheating temperature, austenite grain size increases and the main microstructures transition from fine polygonal ferrite (PF to granular bainitic ferrite (GB. The density of the high angle boundary decreases at higher reheating temperature, leading to a loss of impact toughness. Lots of martensite/austenite (M/A constituents are observed after reheating, and to a large extent transform into cementite after further tempering. At high reheating temperatures, the increased hardenability promotes the formation of large quantities of M/A constituents. After tempering, the cementite particles become denser and coarser, which considerably deteriorates the impact toughness. Additionally, microhardness has a good linear relation with the mean equivalent diameter of ferrite grain with a low boundary tolerance angle (2°−8°, which shows that the hardness is controlled by low misorientation grain boundaries for the weld metal.

Veins improve fracture toughness of insect wings.

Directory of Open Access Journals (Sweden)

Jan-Henning Dirks

Full Text Available During the lifetime of a flying insect, its wings are subjected to mechanical forces and deformations for millions of cycles. Defects in the micrometre thin membranes or veins may reduce the insect's flight performance. How do insects prevent crack related material failure in their wings and what role does the characteristic vein pattern play? Fracture toughness is a parameter, which characterises a material's resistance to crack propagation. Our results show that, compared to other body parts, the hind wing membrane of the migratory locust S. gregaria itself is not exceptionally tough (1.04±0.25 MPa√m. However, the cross veins increase the wing's toughness by 50% by acting as barriers to crack propagation. Using fracture mechanics, we show that the morphological spacing of most wing veins matches the critical crack length of the material (1132 µm. This finding directly demonstrates how the biomechanical properties and the morphology of locust wings are functionally correlated in locusts, providing a mechanically 'optimal' solution with high toughness and low weight. The vein pattern found in insect wings thus might inspire the design of more durable and lightweight artificial 'venous' wings for micro-air-vehicles. Using the vein spacing as indicator, our approach might also provide a basis to estimate the wing properties of endangered or extinct insect species.

Strong, tough and stiff bioinspired ceramics from brittle constituents

Science.gov (United States)

Bouville, Florian; Maire, Eric; Meille, Sylvain; van de Moortèle, Bertrand; Stevenson, Adam J.; Deville, Sylvain

2014-05-01

High strength and high toughness are usually mutually exclusive in engineering materials. In ceramics, improving toughness usually relies on the introduction of a metallic or polymeric ductile phase, but this decreases the material’s strength and stiffness as well as its high-temperature stability. Although natural materials that are both strong and tough rely on a combination of mechanisms operating at different length scales, the relevant structures have been extremely difficult to replicate. Here, we report a bioinspired approach based on widespread ceramic processing techniques for the fabrication of bulk ceramics without a ductile phase and with a unique combination of high strength (470 MPa), high toughness (22 MPa m1/2), and high stiffness (290 GPa). Because only mineral constituents are needed, these ceramics retain their mechanical properties at high temperatures (600 °C). Our bioinspired, material-independent approach should find uses in the design and processing of materials for structural, transportation and energy-related applications.

Biaxial loading and shallow-flaw effects on crack-tip constraint and fracture-toughness

International Nuclear Information System (INIS)

Pennell, W.E.; Bass, B.R.; Bryson, J.W.; McAfee, W.J.; Theiss, T.J.; Rao, M.C.

1993-01-01

Uniaxial tests of single-edged notched bend (SENB) specimens with both deep- and shallow-flaws have shown elevated fracture-toughness for the shallow flaws. The elevation in fracture-toughness for shallow flaws has been shown to be the result of reduced constraint at the crack-tip. Biaxial loading has the potential to increase constraint at the crack-tip and thereby reduce some of the shallow-flaw, fracture-toughness elevation. Biaxial fracture-toughness tests have shown that the shallow-flaw, fracture-toughness elevation is reduced but not eliminated by biaxial loading. Dual-parameter, fracture-toughness correlations have been proposed to reflect the effect of crack-tip constraint on fracture-toughness. Test results from the uniaxial and biaxial tests were analyzed using the dual-parameter technology. Discrepancies between analysis results and cleavage initiation site data from fractographic examinations indicate that the analysis models are in need of further refinement. Addition of a precleavage, ductile-tearing element to the analysis model has the potential to resolve the noted discrepancies

Investigating liquid-metal embrittlement of T91 steel by fracture toughness tests

Energy Technology Data Exchange (ETDEWEB)

Ersoy, Feyzan, E-mail: fersoy@sckcen.be [SCK-CEN (Belgian Nuclear Research Centre), Boeretang 200, B-2400, Mol (Belgium); Department of Materials Science and Engineering, Ghent University (UGent), Technologiepark 903, B-9052, Ghent (Belgium); Gavrilov, Serguei [SCK-CEN (Belgian Nuclear Research Centre), Boeretang 200, B-2400, Mol (Belgium); Verbeken, Kim [Department of Materials Science and Engineering, Ghent University (UGent), Technologiepark 903, B-9052, Ghent (Belgium)

2016-04-15

Heavy liquid metals such as lead bismuth eutectic (LBE) are chosen as the coolant to innovative Generation IV (Gen IV) reactors where ferritic/martensitic T91 steel is a candidate material for high temperature applications. It is known that LBE has a degrading effect on the mechanical properties of this steel. This degrading effect, which is known as liquid metal embrittlement (LME), has been screened by several tests such as tensile and small punch tests, and was most severe in the temperature range from 300 °C to 425 °C. To meet the design needs, mechanical properties such as fracture toughness should be addressed by corresponding tests. For this reason liquid-metal embrittlement of T91 steel was investigated by fracture toughness tests at 350 °C. Tests were conducted in Ar-5%H{sub 2} and LBE under the same experimental conditions Tests in Ar-5%H{sub 2} were used as reference. The basic procedure in the ASTM E 1820 standard was followed to perform tests and the normalization data reduction (NDR) method was used for the analysis. Comparison of the tests demonstrated that the elastic–plastic fracture toughness (J{sub 1C}) of the material was reduced by a factor in LBE and the fracture mode changed from ductile to quasi-cleavage. It was also shown that the pre-cracking environment played an important role in observing LME of the material since it impacts the contact conditions between LBE and steel at the crack tip. It was demonstrated that when specimens were pre-cracked in air and tested in LBE, wetting of the crack surface by LBE could not be achieved. When specimens were pre-cracked in LBE though, they showed a significant reduction in fracture toughness.

1998 Annual Study Report. Standardization of methods for evaluating characteristics of high-strength, large-diameter steel pipes for superhigh-pressure natural gas pipelines; 1998 nendo seika hokokusho. Chokoatsu tennen gas pipeline yo kokyodo daikei kokan no tokusei hoho no hyojunka

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

The pipelines for safely transmitting superhigh-pressure natural gas should have excellent characteristics. The steel pipe is required to have a sufficient toughness, more concretely Charpy impact-absorbing energy, to prevent propagating shear fracture characteristic of natural gas pipelines. Recently, the natural gas pipeline is increasingly required to have higher design pressures (15 Mpa or higher) and grade (X80 or higher). In order to develop the techniques for simulating crack propagation in the propagating shear fracture of natural gas pipe lines as part of the programs to cope with these trends, the 1998 efforts were directed to reviewing the research results obtained so far and analysis of the problems to be solved and tasks to be taken, based on which the analytical procedure for gas releasing phenomena during the fracture process was basically developed, the material characteristic data were collected by the laboratory scale toughness tests, and the preliminary tests with rupture disks were conducted to verify the above analytical procedure. These efforts have established the bases for evaluating the characteristics of high-strength, large-diameter steel pipes in the light of safety against fracture, and greatly advanced the program towards the final target of developing the international specification drafts for toughness. (NEDO)

The weak interfaces within tough natural composites: experiments on three types of nacre.

Science.gov (United States)

Khayer Dastjerdi, Ahmad; Rabiei, Reza; Barthelat, Francois

2013-03-01

Mineralization is a typical strategy used in natural materials to achieve high stiffness and hardness for structural functions such as skeletal support, protection or predation. High mineral content generally leads to brittleness, yet natural materials such as bone, mollusk shells or glass sponge achieve relatively high toughness considering the weakness of their constituents through intricate microstructures. In particular, nanometers thick organic interfaces organized in micro-architectures play a key role in providing toughness by various processes including crack deflection, crack bridging or energy dissipation. While these interfaces are critical in these materials, their composition, structure and mechanics is often poorly understood. In this work we focus on nacre, one of the most impressive hard biological materials in terms of toughness. We performed interfacial fracture tests on chevron notched nacre samples from three different species: red abalone, top shell and pearl oyster. We found that the intrinsic toughness of the interfaces is indeed found to be extremely low, in the order of the toughness of the mineral inclusions themselves. Such low toughness is required for the cracks to follow the interfaces, and to deflect and circumvent the mineral tablets. This result highlights the efficacy of toughening mechanisms in natural materials, turning low-toughness inclusions and interfaces into high-performance composites. We found that top shell nacre displayed the highest interfacial toughness, because of higher surface roughness and a more resilient organic material, and also through extrinsic toughening mechanisms including crack deflection, crack bridging and process zone. In the context of biomimetics, the main implication of this finding is that the interface in nacre-like composite does not need to be tough; the extensibility or ductility of the interfaces may be more important than their strength and toughness to produce toughness at the macroscale

Fracture toughness of irradiated candidate materials for ITER first wall/blanket structures

International Nuclear Information System (INIS)

Alexander, D.J.; Pawel, J.E.; Grossbeck, M.L.; Rowcliffe, A.F.; Shiba, Kiyoyuki

1994-01-01

Disk compact specimens of candidate materials for first wall/blanket structures in ITER have been irradiated to damage levels of about 3 dpa at nominal irradiation temperatures of either 90 or 250 degrees C. These specimens have been tested over a temperature range from 20 to 250 degrees C to determine J-integral values and tearing moduli. The results show that irradiation at these temperatures reduces the fracture toughness of austenitic stainless steels, but the toughness remains quite high. The toughness decreases as the test temperature increases. Irradiation at 250 degrees C is more damaging than at 90 degrees C, causing larger decreases in the fracture toughness. Ferritic-martensitic steels are embrittled by the irradiation, and show the lowest toughness at room temperature

Definition of the minimum longitude of insert in the rebuilding of Charpy test tubes for surveillance and life extension of vessels in Mexico

International Nuclear Information System (INIS)

Romero C, J.; Hernandez C, R.; Rocamontes A, M.

2011-11-01

In the National Institute of Nuclear Research (Mexico) a welding system for the rebuilding of Charpy test tubes has been developed, automated, qualified and used for the surveillance of the mechanical properties (mainly embrittlement) of the vessel. This system uses the halves of the rehearsed Charpy test tubes of the surveillance capsules extracted of the reactors, to obtain, of a rehearsed test tube, two reconstituted test tubes. This rebuilding process is used so much in the surveillance program like in the potential extension of the operation license of the vessel. To the halves of Charpy test tubes that have been removed the deformed part by machine are called -insert- and in a very general way the rebuilding consists in weld with the welding process -Stud Welding- two metallic implants in the ends of the insert, to obtain a reconstituted test tube. The main characteristic of this welding are the achieved small dimensions, so much of the areas welded as of the areas affected by the heat. The applicable normative settles down that the minim longitude of the insert for the welding process by Stud Welding it should be of 18 mm, however according to the same normative this longitude can diminish if is demonstrated analytic or experimentally that the central volume of 1 cm 3 in the insert is not affected. In this work the measurement of the temperature profiles to different distances of the welding interface is presented, defining an equation for the maximum temperatures reached in function of the distance, on the other hand the real longitude affected in the test tube by means of metallography is determined and this way the minimum longitude of the insert for this developed rebuilding system was determined. (Author)

Developing Mental Toughness: Lessons from Paralympians

Directory of Open Access Journals (Sweden)