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Sample records for ceramic composite hot-gas

  1. Mechanical behavior of ceramic composite hot-gas filters after exposure to severe environments

    Energy Technology Data Exchange (ETDEWEB)

    Pysher, D.J.; Weaver, B.L.; Smith, R.G. [Ceramic Technology Center, St. Paul, MN (United States)] [and others

    1995-08-01

    A novel type of hot-gas filter based on a ceramic fiber reinforced ceramic matrix has been developed, as reported at previous Fossil Energy Materials Conferences, through research activities at Oak Ridge National Laboratory (ORNL) and at the 3M Company. Simulated testing has been done at the Westinghouse Science and Technology Center. This filter technology has been extended to full size, 60 mm OD by 1.5 meter long candle filters and a commercially viable process for producing the filters has been developed filters are undergoing testing and demonstration use throughout the world for applications in pressurized fluidized-bed combustion (PFBC) and integrated gasification combined cycle (IGCC) plants. Demonstration tests of this ceramic composite filter along with other filters are in progress at the Tidd PFBC plant Mechanical tests were performed on the 3 M brand Ceramic Composite Candle Filter after exposure to various corrosive environments in order to assess its ability to function as a hot gas filter in coal-fired applications. Due to the different construction of ceramic composite filters and the thin composite wall versus the typical thick-walled monolithic filter, standard mechanical property tests had to be refined or modified to accurately determine the filters properties. These tests and filter property results will be described Longitudinal tensile and diametral O-ring compression tests were performed on as-produced candle filters as well as on filters which had been exposed to various environments. The exposures were for 1000 hrs at 850{degrees}C in wet air, in wet air containing Na{sub 2}CO{sub 3}, and in wet air containing NaCl. In addition, a filter which bad been coated with ash (Old Grimethorpe) was exposed to wet air at 850{degrees}C for 1000 hours.

  2. Development and characterization of Textron continuous fiber ceramic composite hot gas filter materials. Final report, September 30, 1994--October 31, 1997

    Energy Technology Data Exchange (ETDEWEB)

    DiPietro, S.G.; Alvin, M.A.

    1997-12-31

    Uncertainties about the long-term ability of monolithic ceramics to survive in the IGCC or PFBC hot gas filter environment led DOE/METC to consider the merits of using continuous fiber reinforced ceramic composites (CFCCs) as potential next-generation high temperature filter elements. This seems to be a logical strategy to pursue in light of the fact that properly-engineered CFCC materials have shown much-improved damage tolerance and thermal shock behavior as compared to existing monolithic ceramic materials. Textron`s Advanced Hot Gas Filter Development Program was intended to be a two year, two phase program which transitioned developmental materials R and D into prototype filter element fabrication. The first phase was to demonstrate the technical feasibility of fabricating CFCC hot gas filter elements which could meet the pressure drop specifications of less than ten inches of water (iwg) at a face velocity of ten feet per minute (fpm), while showing sufficient integrity to survive normal mechanical loads and adequate environmental resistance to steam/alkali corrosion conditions at a temperature of approximately 870 C (1600 F). The primary objective of the second phase of the program was to scale up fabrication methods developed in Phase 1 to produce full-scale CFCC candle filters for validation testing. Textron encountered significant process-related and technical difficulties in merely meeting the program permeability specifications, and much effort was expended in showing that this could indeed be achieved. Thus, by the time the Phase 1 program was completed, expenditure of program funds precluded continuing on with Phase 2, and Textron elected to terminate their program after Phase 1. This allowed Textron to be able to focus technical and commercialization efforts on their largely successful DOE CFCC Program.

  3. Fracture behavior of advanced ceramic hot gas filters: Final report

    Energy Technology Data Exchange (ETDEWEB)

    Singh, J.P.; Majumdar, S.; Sutaria, M.; Bielke, W. [Argonne National Lab., IL (United States). Energy Technology Div.

    1997-03-01

    This report presents the results of mechanical/microstructural evaluation, thermal shock/fatigue testing, and stress analyses of advanced hot-gas filters obtained from different manufacturers. These filters were fabricated from both monolithic ceramics and composites. The composite filters, made of both oxide and nonoxide materials, were in both as-fabricated and exposed conditions, whereas the monolithic filters were made only of nonoxide materials. Mechanical property measurement of composite filters included diametral compression testing with O-ring specimens and burst-testing of short filter segments with rubber plugs. In-situ strength of fibers in the composite filters was evaluated by microscopic technique. Thermal shock/fatigue resistance was estimated by measuring the strengths of filter specimens before and after thermal cycling from an air environment at elevated temperatures to a room temperature oil bath. Filter performance during mechanical and thermal shock/fatigue loadings was correlated with microstructural observations. Micromechanical models were developed to derive properties of composite filter constituents on the basis of measured mechanical properties of the filters. Subsequently, these properties were used to analytically predict the performance of composite filters during thermal shock loading.

  4. Ceramic Hot Gas Filter with Integrated Failsafe System

    Energy Technology Data Exchange (ETDEWEB)

    Heidenreich, S.; Haag, W.; Walch, A.; Scheibner, B.; Mai, R.; Leibold, H.; Seifert, H.

    2002-09-18

    In order to integrate a failsafe system and to improve the cleaning intensity a new cleaning method was recently developed, the CPP (coupled pressure pulse) cleaning (Heidenreich et al. 2001). For the CPP method the cleaning system is directly coupled with the filter candles. One feature of this new technique is that the cleaning gas pressure exceeds the system pressure only by 0.05 to 0.1 MPa, whereas in case of conventional jet pulse systems two times the system pressure (at least 0.6 MPa) is standard. The key advantage of the coupled pressure pulse cleaning is that a safety filter for each filter candle can be integrated in the clean gas side of the filter. Thus, a candle failure is not longer a serious problem. The integrated safety filter enables the operation of the filter system also in case a filter candle breaks. This increases the availability of the filter and prevents an unscheduled costly shut-down of the system. In this paper the design of the ceramic filter wit h the failsafe system and the CPP cleaning will be described. The new developed safety filter elements, their pressure drop and their filtration and clogging behavior will be shown. Tests of single system components, of the whole filter system and first experiences of operating this system will be reported.

  5. High temperature corrosion of advanced ceramic materials for hot gas filters and heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Crossland, C.E.; Shelleman, D.L.; Spear, K.E. [Pennsylvania State Univ., University Park, PA (United States)] [and others

    1996-08-01

    A vertical flow-through furnace has been built to study the effect of corrosion on the morphology and mechanical properties of ceramic hot gas filters. Sections of 3M Type 203 and DuPont Lanxide SiC-SiC filter tubes were sealed at one end and suspended in the furnace while being subjected to a simulated coal combustion environment at 870{degrees}C. X-ray diffraction and electron microscopy is used to identify phase and morphology changes due to corrosion while burst testing determines the loss of mechanical strength after exposure to the combustion gases. Additionally, a thermodynamic database of gaseous silicon compounds is currently being established so that calculations can be made to predict important products of the reaction of the environment with the ceramics. These thermodynamic calculations provide useful information concerning the regimes where the ceramic may be degraded by material vaporization. To verify the durability and predict lifetime performance of ceramic heat exchangers in coal combustion environments, long-term exposure testing of stressed (internally pressurized) tubes must be performed in actual coal combustion environments. The authors have designed a system that will internally pressurize 2 inch OD by 48 inch long ceramic heat exchanger tubes to a maximum pressure of 200 psi while exposing the outer surface of the tubes to coal combustion gas at the Combustion and Environmental Research Facility (CERF) at the Pittsburgh Energy and Technology Center. Water-cooled, internal o-ring pressure seals were designed to accommodate the existing 6 inch by 6 inch access panels of the CERF. Tubes will be exposed for up to a maximum of 500 hours at temperatures of 2500 and 2600{degrees}F with an internal pressure of 200 psi. If the tubes survive, their retained strength will be measured using the high temperature tube burst test facility at Penn State University. Fractographic analysis will be performed to identify the failure source(s) for the tubes.

  6. High temperature corrosion of advanced ceramic materials for hot-gas filters and heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Kupp, E.R.; Trubelja, M.F.; Spear, K.E.; Tressler, R.E. [Pennsylvania State Univ., University Park, PA (United States)

    1995-08-01

    Experimental corrosion studies of hot gas filter materials and heat exchanger materials in oxidizing combustion environments have been initiated. Filter materials from 3M Co. and DuPont Lanxide Composites Inc. are being tested over a range of temperatures, times and gas flows. It has been demonstrated that morphological and phase changes due to corrosive effects occur after exposure of the 3M material to a combustion environment for as little as 25 hours at 800{degrees}C. The study of heat exchanger materials has focused on enhancing the corrosion resistance of DuPont Lanxide Dimox{trademark} composite tubes by adding chromium to its surfaces by (1) heat treatments in a Cr{sub 2}O{sub 3} powder bed, or (2) infiltrating surface porosity with molten chromium nitrate. Each process is followed by a surface homogenization at 1500{degrees}C. The powder bed method has been most successful, producing continuous Cr-rich layers with thicknesses ranging from 20 to 250 {mu}m. As-received and Cr-modified DuPont Lanxide Dimox{trademark} samples will be reacted with commonly encountered coal-ash slags to determine the Cr effects on corrosion resistance.

  7. Evaluation of an all-ceramic tubesheet assembly for a hot gas filter

    Energy Technology Data Exchange (ETDEWEB)

    Bitner, J.L. [Mallett Technology, Inc., Canonsburg, PA (United States); Mallett, R.H. [Mallett Technology, Inc., Research Triangle Park, NC (United States); Eggerstedt, P.M. [Industrial Filter and Pump Mfg. Co., Cicero, IL (United States); Swindeman, R.W. [Oak Ridge National Lab., TN (United States)

    1997-12-01

    A 10-inch thick, all-ceramic tubesheet design is evaluated for differential pressure and thermal conditions. Primary stresses from differential pressure are well within a safe allowable. The calculated peak thermal stresses at local discontinuities approach the modules of rupture for the ceramic material. Kiln tests were performed to demonstrate differential temperatures between hot center and cooler rim do not cause failures or visible tensile cracks. There appear to be mitigating mechanisms and design features in the Industrial Filter and Pump (IF and P) Mfg. Co. all-ceramic tubesheet design concept that add forgiveness in accommodating differential pressure and thermal loading stresses. A material characterization program on the ceramic materials is recommended.

  8. Hot Gas Particulate Cleaning Technology Applied for PFBC/IGFC -The Ceramic Tube Filter (CTF) and Metal Filter-

    Energy Technology Data Exchange (ETDEWEB)

    Sasatsu, H; Misawa, N; Kobori, K; Iritani, J

    2002-09-18

    Coal is a fossil fuel abundant and widespread all over world. It is a vital resource for energy security, because the supply is stable. However, its CO2 emission per unit calorific value is greater than that of other fossil fuels. It is necessary to develop more efficient coal utilization technologies to expand the coal utilization that meets the social demand for better environment. The Pressurized Fluidized Bed Combustion (PFBC) combined cycle has become a subject of world attention in terms of better plant operation, improved plant efficiency, lower flue gas emission and fuel flexibility. The gas turbine, one of the most important components in the PFBC, is eager for a hot gas (approximately 650-850C) cleaning system in order to eliminate the severe erosion problem with the less thermal loss. The cyclone is most popular system for a hot gas cleaning, however, the severe damage for gas turbine blades by highly concentrated fine fly ash from PFBC boiler is reported.

  9. Ceramic Matrix Composites .

    Directory of Open Access Journals (Sweden)

    J. Mukerji

    1993-10-01

    Full Text Available The present state of the knowledge of ceramic-matrix composites have been reviewed. The fracture toughness of present structural ceramics are not enough to permit design of high performance machines with ceramic parts. They also fail by catastrophic brittle fracture. It is generally believed that further improvement of fracture toughness is only possible by making composites of ceramics with ceramic fibre, particulate or platelets. Only ceramic-matrix composites capable of working above 1000 degree centigrade has been dealt with keeping reinforced plastics and metal-reinforced ceramics outside the purview. The author has discussed the basic mechanisms of toughening and fabrication of composites and the difficulties involved. Properties of available fibres and whiskers have been given. The best results obtained so far have been indicated. The limitations of improvement in properties of ceramic-matrix composites have been discussed.

  10. Continuous Fiber Ceramic Composites

    Energy Technology Data Exchange (ETDEWEB)

    None

    2002-09-01

    Fiber-reinforced ceramic composites demonstrate the high-temperature stability of ceramics--with an increased fracture toughness resulting from the fiber reinforcement of the composite. The material optimization performed under the continuous fiber ceramic composites (CFCC) included a series of systematic optimizations. The overall goals were to define the processing window, to increase the robustinous of the process, to increase process yield while reducing costs, and to define the complexity of parts that could be fabricated.

  11. ADVANCED HOT GAS FILTER DEVELOPMENT

    Energy Technology Data Exchange (ETDEWEB)

    E.S. Connolly; G.D. Forsythe

    1998-12-22

    Advanced, coal-based power plants will require durable and reliable hot gas filtration systems to remove particulate contaminants from the gas streams to protect downstream components such as turbine blades from erosion damage. It is expected that the filter elements in these systems will have to be made of ceramic materials to withstand goal service temperatures of 1600 F or higher. Recent demonstration projects and pilot plant tests have indicated that the current generation of ceramic hot gas filters (cross-flow and candle configurations) are failing prematurely. Two of the most promising materials that have been extensively evaluated are clay-bonded silicon carbide and alumina-mullite porous monoliths. These candidates, however, have been found to suffer progressive thermal shock fatigue damage, as a result of rapid cooling/heating cycles. Such temperature changes occur when the hot filters are back-pulsed with cooler gas to clean them, or in process upset conditions, where even larger gas temperature changes may occur quickly and unpredictably. In addition, the clay-bonded silicon carbide materials are susceptible to chemical attack of the glassy binder phase that holds the SiC particles together, resulting in softening, strength loss, creep, and eventual failure.

  12. Ceramic Composite Thin Films

    Science.gov (United States)

    Ruoff, Rodney S. (Inventor); Stankovich, Sasha (Inventor); Dikin, Dmitriy A. (Inventor); Nguyen, SonBinh T. (Inventor)

    2013-01-01

    A ceramic composite thin film or layer includes individual graphene oxide and/or electrically conductive graphene sheets dispersed in a ceramic (e.g. silica) matrix. The thin film or layer can be electrically conductive film or layer depending the amount of graphene sheets present. The composite films or layers are transparent, chemically inert and compatible with both glass and hydrophilic SiOx/silicon substrates. The composite film or layer can be produced by making a suspension of graphene oxide sheet fragments, introducing a silica-precursor or silica to the suspension to form a sol, depositing the sol on a substrate as thin film or layer, at least partially reducing the graphene oxide sheets to conductive graphene sheets, and thermally consolidating the thin film or layer to form a silica matrix in which the graphene oxide and/or graphene sheets are dispersed.

  13. Ceramic composites: Enabling aerospace materials

    Science.gov (United States)

    Levine, S. R.

    1992-01-01

    Ceramics and ceramic matrix composites (CMC) have the potential for significant impact on the performance of aerospace propulsion and power systems. In this paper, the potential benefits are discussed in broad qualitative terms and are illustrated by some specific application case studies. The key issues in need of resolution for the potential of ceramics to be realized are discussed.

  14. Micromechanical Evaluation of Ceramic Matrix Composites

    Science.gov (United States)

    1991-02-01

    Materials Sciences Corporation AD-A236 756 M.hM. 9 1 0513 IEIN HIfINU IIl- DTIC JUN 06 1991 MICROMECHANICAL EVALUATION OF S 0 CERAMIC MATRIX COMPOSITES C...Classification) \\() Micromechanical Evaluation of Ceramic Matrix Composites ) 12. PERSONAL AUTHOR(S) C-F. Yen, Z. Hashin, C. Laird, B.W. Rosen, Z. Wang 13a. TYPE...and strengthen the ceramic composites. In this task, various possibilities of crack propagation in unidirectional ceramic matrix composites under

  15. Melt Infiltrated Ceramic Composites (Hipercomp) for Gas Turbine Engine Applications

    Energy Technology Data Exchange (ETDEWEB)

    Gregory Corman; Krishan Luthra

    2005-09-30

    This report covers work performed under the Continuous Fiber Ceramic Composites (CFCC) program by GE Global Research and its partners from 1994 through 2005. The processing of prepreg-derived, melt infiltrated (MI) composite systems based on monofilament and multifilament tow SiC fibers is described. Extensive mechanical and environmental exposure characterizations were performed on these systems, as well as on competing Ceramic Matrix Composite (CMC) systems. Although current monofilament SiC fibers have inherent oxidative stability limitations due to their carbon surface coatings, the MI CMC system based on multifilament tow (Hi-Nicalon ) proved to have excellent mechanical, thermal and time-dependent properties. The materials database generated from the material testing was used to design turbine hot gas path components, namely the shroud and combustor liner, utilizing the CMC materials. The feasibility of using such MI CMC materials in gas turbine engines was demonstrated via combustion rig testing of turbine shrouds and combustor liners, and through field engine tests of shrouds in a 2MW engine for >1000 hours. A unique combustion test facility was also developed that allowed coupons of the CMC materials to be exposed to high-pressure, high-velocity combustion gas environments for times up to {approx}4000 hours.

  16. Hot-Gas Filter Ash Characterization Project

    Energy Technology Data Exchange (ETDEWEB)

    Swanson, M.L.; Hurley, J.P.; Dockter, B.A.; O`Keefe, C.A.

    1997-07-01

    Large-scale hot-gas filter testing over the past 10 years has revealed numerous cases of cake buildup on filter elements that has been difficult, if not impossible, to remove. At times, the cake can blind or bridge between candle filters, leading to filter failure. Physical factors, including particle-size distribution, particle shape, the aerodynamics of deposition, and system temperature, contribute to the difficulty in removing the cake, but chemical factors such as surface composition and gas-solid reactions also play roles in helping to bond the ash to the filters or to itself. This project is designed to perform the research necessary to determine the fuel-, sorbent-, and operations-related conditions that lead to blinding or bridging of hot-gas particle filters. The objectives of the project are threefold: (1) Determine the mechanisms by which a difficult-to-clean ash is formed and how it bridges hot-gas filters (2) Develop a method to determine the rate of bridging based on analyses of the feed coal and sorbent, filter properties, and system operating conditions and (3) Suggest and test ways to prevent filter bridging.

  17. Polymer - Ceramic Composites.

    Science.gov (United States)

    1988-04-01

    characteristic properties of our composite films are then compared with those of Piezel, a commercially available composite, manufactured by the Daikin Industry...S obtained on PIEZEL (composite of PZT and PVDF copolymer, supplied by Daikin Industries Limited of Japan) are also presented. 1% % .... . ,,, ,,,,~m

  18. Ceramic matrix composite article and process of fabricating a ceramic matrix composite article

    Science.gov (United States)

    Cairo, Ronald Robert; DiMascio, Paul Stephen; Parolini, Jason Robert

    2016-01-12

    A ceramic matrix composite article and a process of fabricating a ceramic matrix composite are disclosed. The ceramic matrix composite article includes a matrix distribution pattern formed by a manifold and ceramic matrix composite plies laid up on the matrix distribution pattern, includes the manifold, or a combination thereof. The manifold includes one or more matrix distribution channels operably connected to a delivery interface, the delivery interface configured for providing matrix material to one or more of the ceramic matrix composite plies. The process includes providing the manifold, forming the matrix distribution pattern by transporting the matrix material through the manifold, and contacting the ceramic matrix composite plies with the matrix material.

  19. FIBROUS CERAMIC-CERAMIC COMPOSITE MATERIALS PROCESSING AND PROPERTIES

    OpenAIRE

    1986-01-01

    The introduction of continuous fibers in a ceramic matrix can improve its toughness, if the fiber-matrix bonding is weak enough, due to matrix microcracking and fiber pull-out. Ceramic-ceramic composite materials are processed according to liquid or gas phase techniques. The most important are made of glass, carbide, nitride or oxide matrices reinforced with carbon, SiC or Al2O3 fibers.

  20. ADVANCED HOT GAS FILTER DEVELOPMENT

    Energy Technology Data Exchange (ETDEWEB)

    Matthew R. June; John L. Hurley; Mark W. Johnson

    1999-04-01

    Iron aluminide hot gas filters have been developed using powder metallurgy techniques to form seamless cylinders. Three alloys were short-term corrosion tested in simulated IGCC atmospheres with temperatures between 925 F and 1200 F with hydrogen sulfide concentrations ranging from 783 ppm{sub v} to 78,300 ppm{sub v}. Long-term testing was conducted for 1500 hours at 925 F with 78,300 ppm{sub v}. The FAS and FAL alloys were found to be corrosion resistant in the simulated environments. The FAS alloy has been commercialized.

  1. Standardisation of ceramic matrix composites

    Directory of Open Access Journals (Sweden)

    Gomez Philippe

    2015-01-01

    Full Text Available The standardisation on ceramic matrix composite (CMCs test methods occurred in the 1980's as these materials began to display interesting properties for aeronautical applications. Since the French Office of standardisation B43C has participated in establishing more than 40 standards and guides dealing with their thermal mechanical properties, their reinforcement and their fibre/matrix interface. As their maturity has been demonstrated through several technological development programmes (plugs, flaps, blades …, the air framers and engine manufacturers are now thinking of develop industrial parts which require a certification from airworthiness authorities. Now the standardisation of CMCs has to turn toward documents completing the certification requirement for civil and military applications. The news standards will allow being more confident with CMCs in taking into account their specificity.

  2. Multiscale Modeling of Ceramic Matrix Composites

    Science.gov (United States)

    Bednarcyk, Brett A.; Mital, Subodh K.; Pineda, Evan J.; Arnold, Steven M.

    2015-01-01

    Results of multiscale modeling simulations of the nonlinear response of SiC/SiC ceramic matrix composites are reported, wherein the microstructure of the ceramic matrix is captured. This micro scale architecture, which contains free Si material as well as the SiC ceramic, is responsible for residual stresses that play an important role in the subsequent thermo-mechanical behavior of the SiC/SiC composite. Using the novel Multiscale Generalized Method of Cells recursive micromechanics theory, the microstructure of the matrix, as well as the microstructure of the composite (fiber and matrix) can be captured.

  3. Development of iron-aluminide hot-gas filters

    Energy Technology Data Exchange (ETDEWEB)

    Tortorelli, P.F.; Wright, I.G.; Judkins, R.R.

    1996-06-01

    Removal of particles from hot synthesis gas produced by coal gasification is vital to the success of these systems. In Integrated [Coal] Gasification Combined Cycle systems, the synthesis gas is the fuel for gas turbines. To avoid damage to turbine components, it is necessary that particles be removed from the fuel gas prior to combustion and introduction into the turbine. Reliability and durability of the hot-gas filtering devices used to remove the particles is, of course, of special importance. Hot-gas filter materials include both ceramics and metals. Numerous considerations must be made in selecting materials for these filters. Constituents in the hot gases may potentially degrade the properties and performance of the filters to the point that they are ineffective in removing the particles. Very significant efforts have been made by DOE and others to develop effective hot-particle filters and, although improvements have been made, alternative materials and structures are still needed.

  4. Computer Modeling of Ceramic Boride Composites

    Science.gov (United States)

    2014-11-01

    AFRL-AFOSR-UK-TR-2015-0016 Computer Modeling of Ceramic Boride Composites Dr. Valeriy V. Kartuzov SCIENCE AND TECHNOLOGY...Research Laboratory Air Force Office of Scientific Research European Office of Aerospace Research and Development Unit 4515, APO AE 09421-4515...4. TITLE AND SUBTITLE Computer Modeling of Ceramic Boride Composites  5a. CONTRACT NUMBER STCU P-510 5b. GRANT NUMBER STCU 11-8003 5c

  5. Fibrous-Ceramic/Aerogel Composite Insulating Tiles

    Science.gov (United States)

    White, Susan M.; Rasky, Daniel J.

    2004-01-01

    Fibrous-ceramic/aerogel composite tiles have been invented to afford combinations of thermal-insulation and mechanical properties superior to those attainable by making tiles of fibrous ceramics alone or aerogels alone. These lightweight tiles can be tailored to a variety of applications that range from insulating cryogenic tanks to protecting spacecraft against re-entry heating. The advantages and disadvantages of fibrous ceramics and aerogels can be summarized as follows: Tiles made of ceramic fibers are known for mechanical strength, toughness, and machinability. Fibrous ceramic tiles are highly effective as thermal insulators in a vacuum. However, undesirably, the porosity of these materials makes them permeable by gases, so that in the presence of air or other gases, convection and gas-phase conduction contribute to the effective thermal conductivity of the tiles. Other disadvantages of the porosity and permeability of fibrous ceramic tiles arise because gases (e.g., water vapor or cryogenic gases) can condense in pores. This condensation contributes to weight, and in the case of cryogenic systems, the heat of condensation undesirably adds to the heat flowing to the objects that one seeks to keep cold. Moreover, there is a risk of explosion associated with vaporization of previously condensed gas upon reheating. Aerogels offer low permeability, low density, and low thermal conductivity, but are mechanically fragile. The basic idea of the present invention is to exploit the best features of fibrous ceramic tiles and aerogels. In a composite tile according to the invention, the fibrous ceramic serves as a matrix that mechanically supports the aerogel, while the aerogel serves as a low-conductivity, low-permeability filling that closes what would otherwise be the open pores of the fibrous ceramic. Because the aerogel eliminates or at least suppresses permeation by gas, gas-phase conduction, and convection, the thermal conductivity of such a composite even at

  6. Ceramics and ceramic matrix composites - Aerospace potential and status

    Science.gov (United States)

    Levine, Stanley R.

    1992-01-01

    Thermostructural ceramics and ceramic-matrix composites are attractive in numerous aerospace applications; the noncatastrophic fracture behavior and flaw-insensitivity of continuous fiber-reinforced CMCs renders them especially desirable. The present development status evaluation notes that, for most highly-loaded high-temperature applications, the requisite fiber-technology base is at present insufficient. In addition to materials processing techniques, the life prediction and NDE methods are immature and require a projection of 15-20 years for the maturity of CMC turbine rotors. More lightly loaded, moderate temperature aircraft engine applications are approaching maturity.

  7. Hybrid Ceramic Matrix Fibrous Composites: an Overview

    Energy Technology Data Exchange (ETDEWEB)

    Naslain, R, E-mail: naslain@lcts.u-bordeaux1.fr [University of Bordeaux 3, Allee de La Boetie, 33600 Pessac (France)

    2011-10-29

    Ceramic-Matrix Composites (CMCs) consist of a ceramic fiber architecture in a ceramic matrix, bonded together through a thin interphase. The present contribution is limited to non-oxide CMCs. Their constituents being oxidation-prone, they are protected by external coatings. We state here that CMCs display a hybrid feature, when at least one of their components is not homogeneous from a chemical or microstructural standpoint. Hybrid fiber architectures are used to tailor the mechanical or thermal CMC-properties whereas hybrid interphases, matrices and coatings to improve CMC resistance to aggressive environments.

  8. Metallic and intermetallic-bonded ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Plucknett, K.P.; Tiegs, T.N.; Alexander, K.B. [Oak Ridge National Laboratory, TN (United States)] [and others

    1995-05-01

    The purpose of this task is to establish a framework for the development and fabrication of metallic-phase-reinforced ceramic matrix composites with improved fracture toughness and damage resistance. The incorporation of metallic phases that plastically deform in the crack tip region, and thus dissipate strain energy, will result in an increase in the fracture toughness of the composite as compared to the monolithic ceramic. It is intended that these reinforced ceramic matrix composites will be used over a temperature range from 20{degrees}C to 800-1200{degrees}C for advanced applications in the industrial sector. In order to systematically develop these materials, a combination of experimental and theoretical studies must be undertaken.

  9. Metal-Matrix/Hollow-Ceramic-Sphere Composites

    Science.gov (United States)

    Baker, Dean M.

    2011-01-01

    A family of metal/ceramic composite materials has been developed that are relatively inexpensive, lightweight alternatives to structural materials that are typified by beryllium, aluminum, and graphite/epoxy composites. These metal/ceramic composites were originally intended to replace beryllium (which is toxic and expensive) as a structural material for lightweight mirrors for aerospace applications. These materials also have potential utility in automotive and many other terrestrial applications in which there are requirements for lightweight materials that have high strengths and other tailorable properties as described below. The ceramic component of a material in this family consists of hollow ceramic spheres that have been formulated to be lightweight (0.5 g/cm3) and have high crush strength [40.80 ksi (.276.552 MPa)]. The hollow spheres are coated with a metal to enhance a specific performance . such as shielding against radiation (cosmic rays or x rays) or against electromagnetic interference at radio and lower frequencies, or a material to reduce the coefficient of thermal expansion (CTE) of the final composite material, and/or materials to mitigate any mismatch between the spheres and the matrix metal. Because of the high crush strength of the spheres, the initial composite workpiece can be forged or extruded into a high-strength part. The total time taken in processing from the raw ingredients to a finished part is typically 10 to 14 days depending on machining required.

  10. Hot-gas filtration for pressurized fluidized-bed combustion

    Energy Technology Data Exchange (ETDEWEB)

    Chang, R.; Kuby, W.

    1984-03-01

    This topical report discusses the status of the work, conducted under EPRI contract 1336-4, on the evaluation and development of ceramic filter hot gas cleanup technology for pressurized fluidized bed combustion. This topical report represents the status of the work through September 1983. The goal of the effort is to achieve 6000 h of operation on a 13-filter durability test rig. The work includes two parallel tasks. The first is construction of a durability test facility, operation of the facility with an initial candidate filter media installed, and assessment of results. The second task includes a literature survey to identify state-of-the-art ceramic fibers suitable for high-temperature gas filtration applications and filter testing in a single-filter test facility to assess the performance of promising new filter media. The best candidate will be chosen for further evaluation in the durability facility.

  11. Colloidal forming of metal/ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Sanchez-Herencia, A.J.; Gutierrez, C.A.; Millan, A.J.; Nieto, M.I.; Moreno, R. [Inst. de Ceramica y Vidrio, Madrid (Spain)

    2002-07-01

    Metal/Ceramic composites have very attractive properties as either structural or electronic materials. For certain applications, complex microstructures and shapes are required. Colloidal processing of ceramics has proved to provide better properties and allows to obtain near net complex shaped parts. However colloidal processing has not received a similar attention in powder metallurgy. This work deals with the colloidal approach to the forming of metallic and metal/ceramic composites in an aqueous medium. Rheological behavior of concentrated pure nickel, nickel/alumina and nickel/zirconia suspensions is studied and optimized for obtaining flat surfaces or near net shaped parts by tape casting and gel casting respectively. In each case the influence of the processing additives (acrylic binders for tape casting and carrageenans for gel casting) on the rheological behavior of the slurries is determined. Pure nickel and nickel/ceramic composites with different compositions have been prepared. Static and dynamic sintering studies were performed at different conditions in order to control the porosity and microstructure of the final bodies, which were characterized by optical microscopy. (orig.)

  12. Ceramic Wetlaid Nonwoven and Its Composite

    Institute of Scientific and Technical Information of China (English)

    CHENG Long-di; HUANG Xiu-bao; YU Xiu-ye

    2002-01-01

    The paper deals with the properties of wetlaid nonwovens and their composites in two different blended fibers (polyester and aromatic fiber pulp) and ceramic fiber pulp mainly. The conclusion is that high blending ratio of blended fiber will lead to the worse properties of the products.

  13. Composite treatment of ceramic tile armor

    Energy Technology Data Exchange (ETDEWEB)

    Hansen, James G. R. [Oak Ridge, TN; Frame, Barbara J [Oak Ridge, TN

    2010-12-14

    An improved ceramic tile armor has a core of boron nitride and a polymer matrix composite (PMC) facing of carbon fibers fused directly to the impact face of the tile. A polyethylene fiber composite backing and spall cover are preferred. The carbon fiber layers are cured directly onto the tile, not adhered using a separate adhesive so that they are integral with the tile, not a separate layer.

  14. Composite treatment of ceramic tile armor

    Energy Technology Data Exchange (ETDEWEB)

    Hansen, James G. R. [Oak Ridge, TN; Frame, Barbara J [Oak Ridge, TN

    2012-01-02

    An improved ceramic tile armor has a core of boron nitride and a polymer matrix composite (PMC) facing of carbon fibers fused directly to the impact face of the tile. A polyethylene fiber composite backing and spall cover are preferred. The carbon fiber layers are cured directly onto the tile, not adhered using a separate adhesive so that they are integral with the tile, not a separate layer.

  15. Manufacturing of superconductive silver/ceramic composites

    DEFF Research Database (Denmark)

    Seifi, Behrouz; Bech, Jakob Ilsted; Eriksen, Morten

    2000-01-01

    Manufacturing of superconducting metal/ceramic composites is a rather new discipline within materials forming processes. High Temperature SuperConductors, HTSC, are manufactured applying the Oxide-Powder-In-Tube process, OPIT. A ceramic powder containing lead, calcium, bismuth, strontium......, and copper oxides is inserted into a silver tube and reduced by multi-step drawing. These single-filaments are packed in a new silver tube thus forming a multi-filament containing e.g. 37 single-filaments, which is subsequently reduced by drawing and rolling to tapes approximately 0.2 mm thick by 3 mm wide...

  16. Intermetallic bonded ceramic matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Plucknett, K.P.; Tiegs, T.N.; Alexander, K.B.; Becher, P.F.; Schneibel, J.H.; Waters, S.B.; Menchhofer, P.A. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.

    1995-07-01

    A range of carbide and oxide-based cermets have been developed utilizing ductile nickel aluminide (Ni{sub 3}Al) alloy binder phases. Some of these, notably materials based upon tungsten and titanium carbides (WC and TiC respectively), offer potential as alternatives to the cermets which use cobalt binders (i.e. WC/Co). Samples have been prepared by blending commercially available Ni{sub 3}Al alloy powders with the desired ceramic phases, followed by hot-pressing. Alumina (Al{sub 2}O{sub 3}) matrix materials have also been prepared by pressurized molten alloy infiltration. The microstructure, flexure strength and fracture toughness of selected materials are discussed.

  17. Structural Ceramic Composites for Nuclear Applications

    Energy Technology Data Exchange (ETDEWEB)

    William Windes; P.A. Lessing; Y. Katoh; L. L. Snead; E. Lara-Curzio; J. Klett; C. Henager, Jr.; R. J. Shinavski

    2005-08-01

    A research program has been established to investigate fiber reinforced ceramic composites to be used as control rod components within a Very High Temperature Reactor. Two candidate systems have been identified, carbon fiber reinforced carbon (Cf/C) and silicon carbide fiber reinforced silicon carbide (SiCf/SiC) composites. Initial irradiation stability studies to determine the maximum dose for each composite type have been initiated within the High Flux Isotope Reactor at Oak Ridge National Laboratory. Test samples exposed to 10 dpa irradiation dose have been completed with future samples to dose levels of 20 and 30 dpa scheduled for completion in following years. Mechanical and environmental testing is being conducted concurrently at the Idaho National Laboratory and at Pacific Northwest National Laboratory. High temperature test equipment, testing methodologies, and test samples for high temperature (up to 1600º C) tensile strength and long duration creep studies have been established. Specific attention was paid to the architectural fiber preform design as well as the materials used in construction of the composites. Actual testing of both tubular and flat, "dog-bone" shaped tensile composite specimens will begin next year. Since there is no precedence for using ceramic composites within a nuclear reactor, ASTM standard test procedures will be established from these mechanical and environmental tests. Close collaborations between the U.S. national laboratories and international collaborators (i.e. France and Japan) are being forged to establish both national and international test standards to be used to qualify ceramic composites for nuclear reactor applications.

  18. Chemical Composition of Ceramic Tile Glazes

    Science.gov (United States)

    Anufrik, S. S.; Kurian, N. N.; Zhukova, I. I.; Znosko, K. F.; Belkov, M. V.

    2016-11-01

    We have carried out laser emission and x-ray fluorescence spectral analysis of glaze before and after its application to ceramic tile produced by Keramin JSC (Belarus). We have studied the internal microstructure of the ceramic samples. It was established that on the surface and within the bulk interior of all the samples, there are micropores of sizes ranging from a few micrometers to tens of micrometers and microcracks as long as several hundred micrometers. The presence of micropores on the surface of the ceramic tile leads to an increase in the water absorption level and a decrease in frost resistance. It was found that a decrease in the surface tension of ceramic tile coatings is promoted by substitution of sodium by potassium, silica by boric anhydride, magnesium and barium by calcium, CaO by sodium oxide, and SiO2 by chromium oxide. We carried out a comparative analysis of the chemical composition of glaze samples using S4 Pioneer and ElvaX x-ray fluorescence spectrometers and also an LIBS laser emission analyzer.

  19. Piezoelectric Polymer/Ceramic Composite

    Science.gov (United States)

    1989-05-02

    significant. The current in ?iEZEL samole was cbserved to reach steady state level in the region cf -i05 sec whereas in t-he prepared composites the tine talen ... technology is not a’ silable for prodccinc s;ch materials in tOe areas and thicknesses required for commecrcial applications in c:apacitolrs. Y~i5.h~4 ’~ x

  20. Flight-vehicle materials, structures, and dynamics - Assessment and future directions. Vol. 3 - Ceramics and ceramic-matrix composites

    Science.gov (United States)

    Levine, Stanley R. (Editor)

    1992-01-01

    The present volume discusses ceramics and ceramic-matrix composites in prospective aerospace systems, monolithic ceramics, transformation-toughened and whisker-reinforced ceramic composites, glass-ceramic matrix composites, reaction-bonded Si3N4 and SiC composites, and chemical vapor-infiltrated composites. Also discussed are the sol-gel-processing of ceramic composites, the fabrication and properties of fiber-reinforced ceramic composites with directed metal oxidation, the fracture behavior of ceramic-matrix composites (CMCs), the fatigue of fiber-reinforced CMCs, creep and rupture of CMCs, structural design methodologies for ceramic-based materials systems, the joining of ceramics and CMCs, and carbon-carbon composites.

  1. Preparation and Microstructure of Glass-ceramics and Ceramic Composite Materials

    Institute of Scientific and Technical Information of China (English)

    HE Feng; XIE Junlin; HAN Da

    2008-01-01

    The technology and microstructure of glass-ceramics and ceramic composite materials were studied.A suitable ceramic body was chosen on the basis of the sintering temperature of CaO-Al2O3-SiO2 system glass-ceramics.According to the expansion coefficient of the ceramic body,that of CaO-Al2O3-SiO2 system glass-ceramics was adjusted.a-wollastonite was found present as the major crystalline phase in glass-ceramic.The CaO-Al2O3-SiO2 system glass-ceramic layer and ceramic body could be sintered together by adjusting the sintering period.The compositions of glass-ceramic layer and ceramic body diffuse mutually at 1100℃.resulting in an interface between them.To achieve good sintered properties of glass-ceramics and the chosen ceramic body,at least a four-hour sintering time is used.

  2. Transport properties of ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Starr, T.L. [Georgia Inst. of Technology, Atlanta, GA (United States)

    1995-08-01

    This project involves experimental and modeling investigation of the transport properties of chemical vapor infiltration (CVI) preforms and densified composites, with particular emphasis on gas permeability and mass diffusivity. The results of this work will be useful both for on-going CVI process development and for evaluation and optimization of composite materials for fossil energy applications. With preforms made with 500 filaments/tow Nicalon at 40 vol% fiber loading, permeability values are similar for square-weave cloth layup and 3-D weave at low density. At greater densification the 3-D weave permeability is lower and approaches zero with significantly more closed porosity than the cloth layup. For filament wound preforms we were unable to make reliable measurements with the available materials. A model for gas transport in these materials utilizes percolation theory concepts. The ultimate achievable density is related to the closing of a continuous gas path through the preform. As the density approaches this limit the gas permeability and diffusivity vanish exponentially. The value of this limit is controlled primarily by the preform fiber architecture. The observed difference between the cloth layup and 3-D weave materials is due to the larger pores at tow crossing points found in the 3-D weave.

  3. Transport properties of ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Starr, T.L.; Hablutzel, N. [Georgia Institute of Technology, Atlanta, GA (United States)

    1996-08-01

    Instrumentation and procedures have been completed for measurement of gas permeability and mass diffusivity of fiber preforms and porous materials. Results are reported for composites reinforced with Nicalon fiber in cloth lay-up and 3-D weave and with Nextel fiber in multi-layer braid. Measured permeability values range from near 100 to less than 0.1 darcies. Mass diffusivity is reported as a structure factor relating the diffusion through the porous material to that in free space. This measure is independent of the diffusing species and depends only on the pore structure of the material. Measurements are compared to predictions of a node-bond model for gas transport. Model parameters adjusted to match measured transport properties relate to physical microstructure features of the different architectures. Combination of this transport model with the CVI process model offers a predictive method to evaluate the densification behavior of various fiber preforms.

  4. Advances in hot gas filtration technology

    Energy Technology Data Exchange (ETDEWEB)

    Weber, C.

    The past decade has seen the introduction of new filter media specifically designed for 'hot-gas' filtration. These media are available as woven or knitted fabrics and as non-wovens, i.e. needled felts. Needlefelted fabrics have proven so highly successful in the dedusting of hot gases that they are widely used nowadays in this new and necessary technology. Hot-gas filtration offers advantages in, for example, the saving or recycling of energy, the elimination of the cooling process, and the short-circuiting of process steps. This paper gives a survey of the types of textile fibres available for hot-gas filtration from the more recently developed organic fibres to refractory fibres. It describes, compares and contrasts their salient properties and lists the uses to which they may be put. It concentrates on such fibres which are generally referred to as 'high performance materials', since they are expected to provide satisfactory performance under extreme conditions of temperature, chemical environment and mechanical stress. It touches on filtration theory governing the collection mechanism. 9 refs., 7 figs., 3 tabs.

  5. Characterization of CVI densification of ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Starr, T.L.; Stock, S.R.; Lee, S. [Georgia Institute of Technology, Atlanta, GA (United States)

    1995-05-01

    Ceramic matrix composites promise higher operating temperature and better thermodynamic efficiency in many enregy conversion systems. In particular, composites fabricated by the chemical vapor infiltration (CVI) process have excellent mechanical properties and, using the forced flow-thermal gradient variation, good processing economics in small scale demonstrations. Scale-up to larger, more complex shapes requires understanding of gas flow through the fiber preform and of the relationship between fiber architecture and densification behavior. This understanding is needed for design of preforms for optimum infiltration. The objective of this research is to observe the deposition of matrix material in the pores of a ceramic fiber preform at various stages of the CVI process. These observations allow us to relate local deposition rates in various regions of the composite to the connectivity of the surrounding network of porosity and to better model the relationship between gas transport and fiber architecture in CVI preforms. Our observation of the CVI process utilizes high resolution X-ray tomographic microscopy (XTM) in collaboration with Dr. John Kinney at Lawrence Livermore National Laboratory with repeated imaging of a small preform specimens after various processing times. We use these images to determine geometry and dimensions of channels between and through layers in cloth lay-up preform during CVI densification and relate these to a transport model.

  6. Conductive ceramic composition and method of preparation

    Science.gov (United States)

    Smith, J.L.; Kucera, E.H.

    1991-04-16

    A ceramic anode composition is formed of a multivalent metal oxide or oxygenate such as an alkali metal, transition metal oxygenate. The anode is prepared as a non-stoichiometric crystalline structure by reaction and conditioning in a hydrogen gas cover containing minor proportions of carbon dioxide and water vapor. The structure exhibits a single phase and substantially enhanced electrical conductivity over that of the corresponding stoichiometric structure. Unexpectedly, such oxides and oxygenates are found to be stable in the reducing anode fuel gas of a molten carbonate fuel cell. 4 figures.

  7. Fundamental alloy design of oxide ceramics and their composites

    Energy Technology Data Exchange (ETDEWEB)

    Chen, I.W.

    1992-01-01

    The main research was on microstructural development of oxide ceramics. Projects were completed and the publications given. Abstracts are given on: Reactive CeO[sub 2]powders by homogeneous precipitation, SiC whisker-reinforced lithium aluminosilicate composite, solute drag on grain boundary in ionic solids (space charge effect), in-situ alumina/aluminate platelet composites, exaggerated texture and grain growth of superplastic silicon nitride (SiAlON), hot extrusion of ceramics, control of grain boundary pinning in Al[sub 2]O[sub 3]/ZrO[sub 2] composites with Ce[sup 3+]/Ce[sup 4+] doping, superplastic forming of ceramic composites, computer simulation of final stage sintering (model, kinetics, microstructure, effect of initial pore size), development of superplastic structural ceramics, and superplastic flow of two-phase ceramics containing rigid inclusions (zirconia/mullite composites). A proposed research program is outlined: materials, solute drag, densification and coarsening, and grain boundary electrical behavior.

  8. Interfacial chemistry and structure in ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Jones, R.H.; Saenz, N.T.; Schilling, C.H.

    1990-09-01

    The interfacial chemistry and structure of ceramic matrix composites (CMCs) play a major role in the properties of these materials. Fiber-matrix interfaces chemistries are vitally important in the fracture strength, fracture toughness, and fracture resistance of ceramic composites because they influence fiber loading and fiber pullout. Elevated-temperature properties are also linked to the interfacial characteristics through the chemical stability of the interface in corrosive environments and the creep/pullout behavior of the interface. Physical properties such as electrical and thermal conductivity are also dependent on the interface. Fiber-matrix interfaces containing a 1-{mu}m-thick multilayered interface with amorphous and graphitic C to a 1-nm-thick SiO{sub 2} layer can result from sintering operations for some composite systems. Fibers coated with C, BN, C/BC/BN, and Si are also used to produce controlled interface chemistries and structures. Growth interfaces within the matrix resulting from processing of CMCs can also be crucial to the behavior of these materials. Evaluation of the interfacial chemistry and structure of CMCs requires the use of a variety of analytical tools, including optical microscopy, scanning electron microscopy, Auger electron spectroscopy, and transmission electron microscopy coupled with energy dispersive x-ray analysis. A review of the interfacial chemistry and structure of SiC whisker- and fiber-reinforced Si{sub 3}N{sub 4} and SiC/SiC materials is presented. Where possible, correlations with fracture properties and high-temperature stability are made. 94 refs., 10 figs.

  9. Interphase for ceramic matrix composites reinforced by non-oxide ceramic fibers

    Science.gov (United States)

    DiCarlo, James A. (Inventor); Bhatt, Ramakrishna (Inventor); Morscher, Gregory N. (Inventor); Yun, Hee-Mann (Inventor)

    2008-01-01

    A ceramic matrix composite material is disclosed having non-oxide ceramic fibers, which are formed in a complex fiber architecture by conventional textile processes; a thin mechanically weak interphase material, which is coated on the fibers; and a non-oxide or oxide ceramic matrix, which is formed within the interstices of the interphase-coated fiber architecture. During composite fabrication or post treatment, the interphase is allowed to debond from the matrix while still adhering to the fibers, thereby providing enhanced oxidative durability and damage tolerance to the fibers and the composite material.

  10. Thermal Performance of Ablative/ Ceramic Composite

    Directory of Open Access Journals (Sweden)

    Adriana STEFAN

    2014-12-01

    Full Text Available A hybrid thermal protection system for atmospheric earth re-entry based on ablative materials on top of ceramic matrix composites is investigated for the protection of the metallic structure in oxidative and high temperature environment of the space vehicles. The paper focuses on the joints of ablative material (carbon fiber based CALCARB® or cork based NORCOAT TM and Ceramic Matrix Composite (CMC material (carbon fibers embedded in silicon carbide matrix, Cf/SiC, SICARBON TM or C/C-SiC using commercial high temperature inorganic adhesives. To study the thermal performance of the bonded materials the joints were tested under thermal shock at the QTS facility. For carrying out the test, the sample is mounted into a holder and transferred from outside the oven at room temperature, inside the oven at the set testing temperature (1100°C, at a heating rate that was determined during the calibration stage. The dwell time at the test temperature is up to 2 min at 1100ºC at an increasing rate of temperature up to ~ 9,5°C/s. Evaluating the atmospheric re-entry real conditions we found that the most suited cooling method is the natural cooling in air environment as the materials re-entering the Earth atmosphere are subjected to similar conditions. The average weigh loss was calculated for all the samples from one set, without differentiating the adhesive used as the weight loss is due to the ablative material consumption that is the same in all the samples and is up to 2%. The thermal shock test proves that, thermally, all joints behaved similarly, the two parts withstanding the test successfully and the assembly maintaining its integrity.

  11. Uses of Advanced Ceramic Composites in the Thermal Protection Systems of Future Space Vehicles

    Science.gov (United States)

    Rasky, Daniel J.

    1994-01-01

    Current ceramic composites being developed and characterized for use in the thermal protection systems (TPS) of future space vehicles are reviewed. The composites discussed include new tough, low density ceramic insulation's, both rigid and flexible; ultra-high temperature ceramic composites; nano-ceramics; as well as new hybrid ceramic/metallic and ceramic/organic systems. Application and advantage of these new composites to the thermal protection systems of future reusable access to space vehicles and small spacecraft is reviewed.

  12. Support Services for Ceramic Fiber-Ceramic Matrix Composites

    Energy Technology Data Exchange (ETDEWEB)

    Hurley, J.P.

    2000-06-06

    Structural and functional materials used in solid- and liquid-fueled energy systems are subject to gas- and condensed-phase corrosion and erosion by entrained particles. For a given material, its temperature and the composition of the corrodents determine the corrosion rates, while gas flow conditions and particle aerodynamic diameters determine erosion rates. Because there are several mechanisms by which corrodents deposit on a surface, the corrodent composition depends not only on the composition of the fuel, but also on the temperature of the material and the size range of the particles being deposited. In general, it is difficult to simulate under controlled laboratory conditions all of the possible corrosion and erosion mechanisms to which a material may be exposed in an energy system. Therefore, with funding from the Advanced Research Materials Program, the University of North Dakota Energy & Environmental Research Center (EERC) is coordinating with NCC Engineering and the National Energy Technology Laboratory (NETL) to provide researchers with no-cost opportunities to expose materials in pilot-scale systems to conditions of corrosion and erosion similar to those occurring in commercial power systems. The EERC has two pilot-scale solid-fuel systems available for exposure of materials coupons. The slagging furnace system (SFS) was built under the DOE Combustion 2000 Program as a testing facility for advanced heat exchanger subsystems. It is a 2.5-MMBtu/hr (2.6 x 10{sup 6} kJ/hr) solid-fuel combustion system with exit temperatures of 2700 to 2900 F to ensure that the ash in the main combustor is molten and flowing. Sample coupons may be exposed in the system either within the slagging zone or near the convective air heater at 1800 F (980 C). In addition, a pilot-scale entrained-bed gasifier system known as the transport reactor development unit (TRDU) is available. Also operating at approximately 2.5 MMBtu/hr (2.6 x 10{sup 6} kJ/hr), it is a pressurized unit

  13. Power control for hot gas engines

    Science.gov (United States)

    Macglashan, W. F. (Inventor)

    1980-01-01

    A hot gas engine in which the expander piston of the engine is connected to an expander crankshaft. A displacer piston of the engine is connected to a separate displacer crankshaft which may or may not be coaxial with the expander crankshaft. A phase angle control mechanism used as a power control for changing the phase angle between the expander and displacer crankshaft is located between the two crankshafts. The phase angle control mechanism comprises a differential type mechanism comprised of a pair of gears, as for example, bevel gears, one of which is connected to one end of the expander crankshaft and the other of which is connected to the opposite end of the displacer crankshaft. A mating bevel gear is disposed in meshing engagement with the first two level gears to provide a phase angle control between the two crankshafts. Other forms of differential mechanisms may be used including conventional spur gears connected in a differential type arrangement.

  14. Hot gas path component cooling system

    Science.gov (United States)

    Lacy, Benjamin Paul; Bunker, Ronald Scott; Itzel, Gary Michael

    2014-02-18

    A cooling system for a hot gas path component is disclosed. The cooling system may include a component layer and a cover layer. The component layer may include a first inner surface and a second outer surface. The second outer surface may define a plurality of channels. The component layer may further define a plurality of passages extending generally between the first inner surface and the second outer surface. Each of the plurality of channels may be fluidly connected to at least one of the plurality of passages. The cover layer may be situated adjacent the second outer surface of the component layer. The plurality of passages may be configured to flow a cooling medium to the plurality of channels and provide impingement cooling to the cover layer. The plurality of channels may be configured to flow cooling medium therethrough, cooling the cover layer.

  15. Tailoring of unipolar strain in lead-free piezoelectrics using the ceramic/ceramic composite approach

    Energy Technology Data Exchange (ETDEWEB)

    Khansur, Neamul H.; Daniels, John E. [School of Materials Science and Engineering, University of New South Wales, NSW 2052 (Australia); Groh, Claudia; Jo, Wook; Webber, Kyle G. [Institute of Materials Science, Technische Universität Darmstadt, Alarich-Weiss-Straße 2, 64287 Darmstadt (Germany); Reinhard, Christina [Diamond Light Source, Beamline I12 JEEP, Didcot, Oxfordshire OX11 0DE (United Kingdom); Kimpton, Justin A. [The Australian Synchrotron, Clayton, Victoria 3168 (Australia)

    2014-03-28

    The electric-field-induced strain response mechanism in a polycrystalline ceramic/ceramic composite of relaxor and ferroelectric materials has been studied using in situ high-energy x-ray diffraction. The addition of ferroelectric phase material in the relaxor matrix has produced a system where a small volume fraction behaves independently of the bulk under an applied electric field. Inter- and intra-grain models of the strain mechanism in the composite material consistent with the diffraction data have been proposed. The results show that such ceramic/ceramic composite microstructure has the potential for tailoring properties of future piezoelectric materials over a wider range than is possible in uniform compositions.

  16. Characterizing damage in ceramic matrix composites

    Science.gov (United States)

    Gyekenyesi, Andrew L.; Baker, Christopher; Morscher, Gregory

    2014-04-01

    With the upcoming implementation of ceramic matrix composites (CMCs) within aerospace systems (e.g., aviation turbine engines), an in-depth understanding of the failure process due to mechanical loads is required. This includes developing a basic understanding of the complex, multi-mechanism failure process as well as the associated nondestructive evaluation (NDE) techniques that are capable of recognizing and quantifying the damage. Various NDE techniques have been successfully utilized for assessing the damage state of woven CMCs, in particular, consisting of silicon carbide fibers and silicon carbide matrices (SiC/SiC). The multiple NDE techniques, studied by the authors of this paper, included acousto-ultrasonics, modal acoustic emissions, electrical resistance, impedance based structural health monitoring, pulsed thermography as well as thermoelastic stress analysis. The observed damage within the composites was introduced using multiple experimental tactics including uniaxial tensile tests, creep tests, and most recently, ballistic impact. This paper offers a brief review and summary of results for each of the applied NDE tools.

  17. Modeling the Mechanical Behavior of Ceramic Matrix Composite Materials

    Science.gov (United States)

    Jordan, William

    1998-01-01

    Ceramic matrix composites are ceramic materials, such as SiC, that have been reinforced by high strength fibers, such as carbon. Designers are interested in using ceramic matrix composites because they have the capability of withstanding significant loads while at relatively high temperatures (in excess of 1,000 C). Ceramic matrix composites retain the ceramic materials ability to withstand high temperatures, but also possess a much greater ductility and toughness. Their high strength and medium toughness is what makes them of so much interest to the aerospace community. This work concentrated on two different tasks. The first task was to do an extensive literature search into the mechanical behavior of ceramic matrix composite materials. This report contains the results of this task. The second task was to use this understanding to help interpret the ceramic matrix composite mechanical test results that had already been obtained by NASA. Since the specific details of these test results are subject to the International Traffic in Arms Regulations (ITAR), they are reported in a separate document (Jordan, 1997).

  18. Design Concepts for Cooled Ceramic Matrix Composite Turbine Vanes Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The work proposed herein is to demonstrate that the higher temperature capabilities of Ceramic Matrix Composites (CMC) can be fully utilized to reduce emissions and...

  19. Surface modification of ceramic matrix composites induced by laser treatment

    Science.gov (United States)

    Costil, S.; Lukat, S.; Langlade, C.; Coddet, C.

    2008-12-01

    Ceramics or ceramic composites present many advantages (hardness, chemical resistance, low density, etc.) which induce some more and more important applications particularly from the industrial point of view. The evolution of technology can also be beneficial to enlarge their global application areas. This is particularly the aim of this work which consists in applying a laser beam on the ceramic in order to clean its surface. A Nd:YAG laser has been used to study the basic mechanism roughening the surface of silicon carbide composite (ceramic matrix composite (CMC)). Investigations on different surfaces (two chemical compositions) show a strong influence of the nature of the material on the development of a characteristic conic structure. Microscopic studies (SEM) and elementary analyses (EDS and RMS) demonstrated the formation of a regular cone-like structure with a kinetic and a chemical modification specific to each material.

  20. Metallic-fibre-reinforced ceramic-matrix composite

    Energy Technology Data Exchange (ETDEWEB)

    Prevost, F.; Schnedecker, G.; Boncoeur, M.

    1994-12-31

    A refractory metal wire cloth is embedded in an oxide ceramic matrix, using a plasma spraying technology, in order to elaborate composite plates. When mechanically tested, the composite fails with a pseudo-ductile fracture mode whereas the ceramic alone is originally brittle. It exhibits a higher fracture strength, and remains in the form of a single piece even when straining is important. No further heat treatment is needed after the original processing to reach these characteristics. (authors). 2 figs., 2 refs.

  1. Improved Internal Reference Oxygen Sensors with Composite Ceramic Electrodes

    DEFF Research Database (Denmark)

    Hu, Qiang; Jacobsen, Torben; Hansen, Karin Vels

    2012-01-01

    Potentiometric oxygen sensors with an internal reference electrode, which uses the equilibrium pO2 of the binary mixture of Ni/NiO as the reference, are demonstrated. The cells employ Pt or composite ceramics as the sensing electrode. The cells are fabricated by a flexible and potentially low cost...... and performance are highly reproducible. The composite ceramics, based on strontium doped manganite and yttria doped zirconia, are proven superior over Pt to serve as the electrode material....

  2. Experimental 511 W Composite Nd:YAG Ceramic Laser

    Institute of Scientific and Technical Information of China (English)

    LI Hai-Feng; XU De-Gang; YANG Yang; WANG Yu-Ye; ZHOU Rui; ZHANG Tie-Li; ZHAO Xin; WANG Peng; YAO Jian-Quan

    2005-01-01

    @@ We demonstrate a 511 W laser diode pumped composite Nd:YAG ceramic laser. The optical pumping system is consisted of five laser diode stacked arrays arranged in a pentagonal shape around the ceramic rod whose size is φ6.35×144mm. When the pumping power is 1600W, the cw laser output up to 511 W at 1064nm can be obtained with a linear plano-plano cavity, and the optical-to-optical efficiency is 31.9%. To our knowledge, this is the highest value of laser output by using a newly invented composite Nd:YAG ceramic rod as the gain medium.

  3. Mechanical properties of ceramic composite tubes

    Energy Technology Data Exchange (ETDEWEB)

    Curtin, W.A.; Oleksuk, L.L.; Reifsnider, K.L. [Virginia Polytechnic Inst. and State Univ., Blacksburg, VA (United States); Stinton, D.P. [Oak Ridge National Lab., TN (United States)

    1995-08-01

    Results of axial tension tests on SiC/SiC tubular ceramic composite components fabricated by a forced-M technique are presented. Axial elastic modulus measurements on a number of tubes show that the Young`s modulus varies along the length of the tube, with occasional very stiff or very soft regions. Tests to failure on a few tubes show the initiation of non-linear stress-strain behavior to be in the range of 3-9 ksi, followed by extensive non-linear deformation up to failure. For one tube, the failure stress obtained was 20.1 ksi, but the strains to failure at various axial locations varies from 0.19%to 0.24%. The correlation between modulus and proportional limit is considered within the ACK matrix cracking theory and within a model in which matrix cracking between fiber tows occurs, both modified to account for matrix porosity. The crack size required to cause stress concentrations large enough to cause failure at the observed strength is considered. Predictions for both matrix cracking and strength suggest that the current generation of tubes are controlled by microstructural defects.

  4. Glass-ceramics and epoxy-composites for radiation imaging

    Energy Technology Data Exchange (ETDEWEB)

    Williams, G.V.M. [MacDiarmid Institute, Industrial Research, P.O. Box 31310, Lower Hutt (New Zealand)], E-mail: G.Williams@irl.cri.nz; Bittar, A. [MacDiarmid Institute, Industrial Research, P.O. Box 31310, Lower Hutt (New Zealand); Dotzler, C. [MacDiarmid Institute, Industrial Research, P.O. Box 31310, Lower Hutt (New Zealand); School of Chemical and Physical Sciences, Victoria University, P.O. Box 600, Wellington (New Zealand); Beaudin, A. [MacDiarmid Institute, Industrial Research, P.O. Box 31310, Lower Hutt (New Zealand); Varoy, C. [School of Chemical and Physical Sciences, Victoria University, P.O. Box 600, Wellington (New Zealand); Dunford, C. [MacDiarmid Institute, Industrial Research, P.O. Box 31310, Lower Hutt (New Zealand)

    2007-04-15

    We report the results of optical, photo-luminescence and spatial resolution measurements on glass-ceramic and epoxy-composite X-ray storage phosphors. We find that the optical extinction coefficient at the stimulation and emission wavelengths is dominated by scattering for all the samples studied. However, the extinction coefficient is at least an order of magnitude lower in ZBLAN:BaCl{sub 2}:Eu{sup 2+} glass-ceramics when compared with the epoxy/BaCl{sub 2}:Eu{sup 2+} composites. Significantly reduced scattering is found in a epoxy/KBr:Eu{sup 2+} composite due to the better match between the refractive indices of the epoxy and crystallite. We show that the spatial resolution using a confocal microscope readout in a ZBLAN:BaCl{sub 2}:Eu{sup 2+} glass-ceramic is below 10{mu}m and hence this glass-ceramic has potential applications in high resolution radiation imaging.

  5. METC CFD simulations of hot gas filtration

    Energy Technology Data Exchange (ETDEWEB)

    O`Brien, T.J.

    1995-06-01

    Computational Fluid Dynamic (CFD) simulations of the fluid/particle flow in several hot gas filtration vessels will be presented. These simulations have been useful in designing filtration vessels and in diagnosing problems with filter operation. The simulations were performed using the commercial code FLUENT and the METC-developed code MFIX. Simulations of the initial configuration of the Karhula facility indicated that the dirty gas flow over the filter assemblage was very non-uniform. The force of the dirty gas inlet flow was inducing a large circulation pattern that caused flow around the candles to be in opposite directions on opposite sides of the vessel. By introducing a system of baffles, a more uniform flow pattern was developed. This modification may have contributed to the success of the project. Several simulations of configurations proposed by Industrial Filter and Pump were performed, varying the position of the inlet. A detailed resolution of the geometry of the candles allowed determination of the flow between the individual candles. Recent simulations in support of the METC/CeraMem Cooperative Research and Development Agreement have analyzed the flow in the vessel during the cleaning back-pulse. Visualization of experiments at the CeraMem cold-flow facility provided confidence in the use of CFD. Extensive simulations were then performed to assist in the design of the hot test facility being built by Ahlstrom/Pyropower. These tests are intended to demonstrate the CeraMem technology.

  6. Study on Microstructure of Alumina Based Rare Earth Ceramic Composite

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Analysis techniques such as SEM, TEM and EDAX were used to investigate the microstructure of rare earth reinforced Al2O3/(W, Ti)C ceramic composite. Chemical and physical compatibility of the composite was analyzed and interfacial microstructure was studied in detail. It is found that both Al2O3 and (W, Ti)C phases are interlaced with each other to form the skeleton structure in the composite. A small amount of pores and glass phases are observed inside the material which will inevitably influence the physical and mechanical property of the composite. Thermal residual stresses resulted from thermal expansion mismatch can then lead to the emergence of dislocations and microcracks. Interfaces and boundaries of different types are found to exist inside the Al2O3/(W, Ti)C rare earth ceramic composite, which is concerned with the addition of rare earth element and the extent of solid solution of ceramic phases.

  7. Actively Cooled Ceramic Composite Nozzle Material Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The Phase I Project demonstrated the capability of the Pyrowave? manufacturing process to produce fiber-reinforced ceramics (FRCs) with integral metal features, such...

  8. Tribology of ceramics and composites materials science perspective

    CERN Document Server

    Basu, Bikramjit

    2011-01-01

    This book helps students and practicing scientists alike understand that a comprehensive knowledge about the friction and wear properties of advanced materials is essential to further design and development of new materials. With important introductory chapters on the fundamentals, processing, and applications of tribology, the book then examines in detail the nature and properties of materials, the friction and wear of structural ceramics, bioceramics, biocomposites, and nanoceramics, as well as lightweight composites and the friction and wear of ceramics in a cryogenic environment.

  9. Continuous Fiber Ceramic Composite (CFCC) Program: Gaseous Nitridation

    Energy Technology Data Exchange (ETDEWEB)

    R. Suplinskas G. DiBona; W. Grant

    2001-10-29

    Textron has developed a mature process for the fabrication of continuous fiber ceramic composite (CFCC) tubes for application in the aluminum processing and casting industry. The major milestones in this project are System Composition; Matrix Formulation; Preform Fabrication; Nitridation; Material Characterization; Component Evaluation

  10. ADVANCED SULFUR CONTROL CONCEPTS FOR HOT GAS DESULFURIZATION TECHNOLOGY

    Energy Technology Data Exchange (ETDEWEB)

    Unknown

    1999-04-01

    The objective of this project is to develop a hot-gas desulfurization process scheme for control of H{sub 2}S in HTHP coal gas that can be more simply and economically integrated with known regenerable sorbents in DOE/METC-sponsored work than current leading hot-gas desulfurization technologies. In addition to being more economical, the process scheme to be developed must yield an elemental sulfur byproduct.

  11. ADVANCED SULFUR CONTROL CONCEPTS FOR HOT GAS DESULFURIZATION TECHNOLOGY

    Energy Technology Data Exchange (ETDEWEB)

    None

    1998-12-31

    The objective of this project is to develop a hot-gas desulfurization process scheme for control of H{sub 2}S in HTHP coal gas that can be more simply and economically integrated with known regenerable sorbents in DOE/METC-sponsored work than current leading hot-gas desulfurization technologies. In addition to being more economical, the process scheme to be developed must yield an elemental sulfur byproduct.

  12. Preparation and Easy-Cleaning Property of Rare Earth Composite Ceramic

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Rare earth and far-infrared mineral composite materials were added to ceramic glazes to prepare easy-cleaning ceramic. The morphology of easy-cleaning ceramic was observed by SEM. The influence of easy-cleaning ceramic on water surface tension and contact angles of water were investigated. Through calculation of ceramic surface free energy and observation of oil drop on ceramic surface in water, the easy-cleaning mechanism of rare earth composite ceramic was studied. It is found that the rare earth composite ceramic can make water surface tension decrease. The surface free energy and the polar component of rare earth composite ceramic are increased. The rare earth composite ceramics have the easy-cleaning property.

  13. Formation and corrosion of a 410 SS/ceramic composite

    Energy Technology Data Exchange (ETDEWEB)

    Chen, X.; Ebert, W. L.; Indacochea, J. E.

    2016-11-01

    This study evaluates the possible use of alloy/ceramic composite waste forms to immobilize metallic and oxide waste streams generated during the electrochemical reprocessing of spent reactor fuel in a single waste form. A representative composite material AOC410 was made to evaluate the microstructure and corrosion behavior at alloy/ceramic interfaces by reacting 410 stainless steel with Zr, Mo, and a mixture of lanthanide oxides. Essentially all of the Zr reacted with lanthanide oxides to form lanthanide zirconate, which combined with the remaining lanthanide oxides to form a porous ceramic network encapsulated by alloy as a composite puck. Excess alloy formed a metal bead on top of the composite. The alloys in the composite and bead were both mixture of martensite grains and ferrite grains with carbide precipitates. FeCrMo intermetallic phases also precipitated in the ferrite grains in the composite part. Ferrite surrounding carbides was sensitized and the least corrosion resistant in electrochemical corrosion tests conducted in an acidic brine electrolyte; ferrite neighboring martensite grains and intermetallics corroded galvanically. The lanthanide oxide domains dissolved chemically, but lanthanide zirconate domains did not dissolve. The presence of oxide phases did not affect corrosion of the neighboring alloy phases. These results suggest the longterm corrosion of a composite waste form can be evaluated by using separate material degradation models for the alloy and ceramic phases.

  14. Hot Gas Halos in Early-Type Field Galaxies

    CERN Document Server

    Mulchaey, John S

    2010-01-01

    We use Chandra and XMM-Newton to study the hot gas content in a sample of field early-type galaxies. We find that the L_X-L_K relationship is steeper for field galaxies than for comparable galaxies in groups and clusters. The low hot gas content of field galaxies with L_K < L_star suggests that internal processes such as supernovae driven winds or AGN feedback expel hot gas from low mass galaxies. Such mechanisms may be less effective in groups and clusters where the presence of an intragroup or intracluster medium can confine outflowing material. In addition, galaxies in groups and clusters may be able to accrete gas from the ambient medium. While there is a population of L_K < L_star galaxies in groups and clusters that retain hot gas halos, some galaxies in these rich environments, including brighter galaxies, are largely devoid of hot gas. In these cases, the hot gas halos have likely been removed via ram pressure stripping. This suggests a very complex interplay between the intragroup/intracluster ...

  15. Large Area Roller Embossing of Multilayered Ceramic Green Composites

    CERN Document Server

    Shan, X; Shi, C W P; Tay, C K; Lu, C W

    2008-01-01

    In this paper, we will report our achievements in developing large area patterning of multilayered ceramic green composites using roller embossing. The aim of our research is to pattern large area ceramic green composites using a modified roller laminating apparatus, which is compatible with screen printing machines, for integration of embossing and screen printing. The instrumentation of our roller embossing apparatus, as shown in Figure1, consists of roller 1 and rollers 2. Roller 1 is heated up to the desired embossing temperature ; roller 2 is, however, kept at room temperature. The mould is a nickel template manufactured by plating nickel-based micro patterns (height : 50 $\\mu$m) on a nickel film (thickness : 70 $\\mu$m) ; the substrate for the roller embossing is a multilayered Heraeus Heralock HL 2000 ceramic green composite. Comparing with the conventional simultaneous embossing, the advantages of roller embossing include : (1) low embossing force ; (2) easiness of demoulding ; (3) localized area in co...

  16. Fatigue and frictional heating in ceramic matrix composites

    DEFF Research Database (Denmark)

    Jacobsen, T.K.; Sørensen, B.F.; Brøndsted, P.

    1997-01-01

    This paper describes an experimental technique for monitoring the damage evolution in ceramic matrix composites during cyclic testing. The damage is related to heat dissipation, which may be measured as radiated heat from the surface of the test specimen. In the present experimental set-up an iso......This paper describes an experimental technique for monitoring the damage evolution in ceramic matrix composites during cyclic testing. The damage is related to heat dissipation, which may be measured as radiated heat from the surface of the test specimen. In the present experimental set...... with a high spatial and temperature resolution and changes in the heat dissipation can be measured almost instantaneously. The technique has been tested on uni-directional ceramic matrix composites. Experimental results are shown and the possibilities and the limitations of the technique are discussed....

  17. Mapping the Physical Properties of Cosmic Hot Gas with Hyper-spectral Imaging

    CERN Document Server

    O'Dwyer, M; Raychaudhuri, S; Dwyer, Mark O'; Ponman, Trevor; Raychaudhury, Ela Claridge & Somak

    2005-01-01

    A novel inversion technique is proposed to compute parametric maps showing the temperature, density and chemical composition of cosmic hot gas from X-ray hyper-spectral images. The parameters are recovered by constructing a unique non-linear mapping derived by combining a physics-based modelling of the X-ray spectrum with the selection of optimal bandpass filters. Preliminary results and analysis are presented.

  18. FRACTURE MECHANICS STUDY OF CERAMIC-CERAMIC COMPOSITES

    OpenAIRE

    1986-01-01

    The materials used in this study are silica matrix composites reinforced with short random Nextel or SiC fibers. The tests to determine the crack propagation resistance curves are performed on SENB specimens and analysed in the case of non linear behaviour (JR curves).

  19. Preliminary study of chemical compositional data from Amazon ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Toyota, Rosimeiri G.; Munita, Casimiro S.; Luz, Fabio A. [Instituto de Pesquisas Energeticas e Nucleares (IPEN), Sao Paulo, SP (Brazil)]. E-mail: rosimeiritoy@yahoo.com.br; Neves, Eduardo G. [Museu de Arqueologia e Etnolgia, Sao Paulo, SP (Brazil)]. E-mail: egneves@usp.br; Oliveira, Paulo M.S. [Sao Paulo Univ., SP (Brazil). Escola Politecnica. Inst. de Matematica e Estatistica]. E-mail: poliver@usp.br

    2005-07-01

    Eighty seven ceramic samples from Acutuba, Lago Grande and Osvaldo archaeological sites located in the confluence of the rivers Negro and Solimoes were submitted to chemical analysis using instrumental neutron activation analysis to determine As, Ba, Ce, Co, Cr, Cs, Eu, Fe, Hf, K, La, Lu, Rb, Na, Nd, Sb, Sc, Sm, Ta, Tb, Th, Yb, Zn, and U. The database were studied using the Mahalanobis distance, and discriminant analysis. The results showed that the ceramics of each site differ from each other in chemical composition and that they form three different groups. Chemical classification of the ceramics suggests that vessels were made locally, as only ceramics from the same area show homogeneity of data. (author)

  20. Robocasting of Ceramics and Composites Using Fine Particle Suspensions

    Energy Technology Data Exchange (ETDEWEB)

    CESARANO III,JOSEPH

    1999-10-28

    Solid freeform fabrication is the near-net-shape manufacturing of components by sequentially stacking thin layers of material until complicated three dimensional shapes are produced. The operation is computer controlled and requires no molds. This exciting new field of technology provides engineers with the ability to rapidly produce prototype parts directly from CAD drawings and oftentimes little or no machining is necessary after fabrication. Techniques for freeform fabrication with several types of plastics and metals are already quite advanced and maybe reviewed in references 1 and 2. Very complicated plastic models can be fabricated by stereolithography, selective laser sintering, fused deposition modeling, or three-dimensional ink jet printing. Metals may be freeformed by the LENS{trademark} technique and porous ceramic bodies by three dimensional printing into a porous powder bed. However, methods for freeform fabrication that utilize particulate slurries to build dense ceramics and composites are not as well developed. The techniques that are being developed for the freeform fabrication of dense structural ceramics primarily revolve around the sequential layering of ceramic loaded polymers or waxes. Laminated Object Manufacturing and CAM-LEM processing use controlled stacking and laser cutting of ceramic tapes [2,3]. Similar to fused deposition modeling, ceramic loaded polymer/wax filaments are being used for the fused deposition of ceramics [2,4]. Extrusion freeform fabrication uses high pressure extrusion to deposit layers of ceramic loaded polymer/wax systems[1]. Modified stereolithographic techniques are also being developed using ceramic loaded ultraviolet curable resins [2]. Pre-sintered parts made with any of these techniques typically have 40-55 vol.% polymeric binder. In this regard, these techniques are analogous to powder injection molding of ceramics. Very long and complicated burnout heat treatments are necessary to produce a dense ceramic

  1. Ceramic Matrix Composites Performances Under High Gamma Radiation Doses

    Science.gov (United States)

    Cemmi, A.; Baccaro, S.; Fiore, S.; Gislon, P.; Serra, E.; Fassina, S.; Ferrari, E.; Ghisolfi, E.

    2014-06-01

    Ceramic matrix composites reinforced by continuous ceramic fibers (CMCs) represent a class of advanced materials developed for applications in automotive, aerospace, nuclear fusion reactors and in other specific systems for harsh environments. In the present work, the silicon carbide/silicon carbide (SiCf/SiC) composites, manufactured by Chemical Vapour Infiltration process at FN S.p.A. plant, have been evaluated in term of gamma radiation hardness at three different absorbed doses (up to around 3MGy). Samples behavior has been investigated before and after irradiation by means of mechanical tests (flexural strength) and by surface and structural analyses (X-ray diffraction, SEM, FTIR-ATR, EPR).

  2. Fabrication of Ceramic Composites by Directed Metal Oxidation

    Institute of Scientific and Technical Information of China (English)

    ZHOU Xi-ya; TAN Yue-hua

    2004-01-01

    To explain the growth mechanism of Al2O3/Al Lanxide composites, the dynamics of the directedoxidation of Al-Mg-Si alloys are analyzed. The experimental methods to produce Lanxide composites by directedoxidation of metal melts at high temperatures are presented. The effect of the processing factors on the microstruc-tures and properties of Al2O3/Al composites and enforced Al2O3/Al composites is also analyzed. Compared withsintering ceramic composites, the advantages of Lanxide process and Lanxide materials are as following: it is a nearnet shaped process; the process is very simple; the microstructures and properties of Lanxide materials can be adjust-ed; and this process can be used to infiltrate ceramic fiber or particle preforms .

  3. Formation and corrosion of a 410 SS/ceramic composite

    Science.gov (United States)

    Chen, X.; Ebert, W. L.; Indacochea, J. E.

    2016-11-01

    This study addressed the possible use of alloy/ceramic composite waste forms to immobilize metallic and oxide waste streams generated during the electrochemical reprocessing of spent reactor fuel using a single waste form. A representative composite material was made to evaluate the microstructure and corrosion behavior at alloy/ceramic interfaces by reacting 410 stainless steel with Zr, Mo, and a mixture of lanthanide oxides. Essentially all of the available Zr reacted with lanthanide oxides to generate lanthanide zirconates, which combined with the unreacted lanthanide oxides to form a porous ceramic network that filled with alloy to produce a composite puck. Alloy present in excess of the pore volume of the ceramic generated a metal bead on top of the puck. The alloys in the composite and forming the bead were both mixtures of martensite grains and ferrite grains bearing carbide precipitates; FeCrMo intermetallic phases also precipitated at ferrite grain boundaries within the composite puck. Micrometer-thick regions of ferrite surrounding the carbides were sensitized and corroded preferentially in electrochemical tests. The lanthanide oxides dissolved chemically, but the lanthanide zirconates did not dissolve and are suitable host phases. The presence of oxide phases did not affect corrosion of the neighboring alloy phases.

  4. HOT GAS LINES IN T TAURI STARS

    Energy Technology Data Exchange (ETDEWEB)

    Ardila, David R. [NASA Herschel Science Center, California Institute of Technology, MC 100-22, Pasadena, CA 91125 (United States); Herczeg, Gregory J. [Kavli Institute for Astronomy and Astrophysics, Peking University, Beijing 100871 (China); Gregory, Scott G.; Hillenbrand, Lynne A. [Cahill Center for Astronomy and Astrophysics, California Institute of Technology, MC 249-17, Pasadena, CA 91125 (United States); Ingleby, Laura; Bergin, Edwin; Bethell, Thomas; Calvet, Nuria [Department of Astronomy, University of Michigan, 830 Dennison Building, 500 Church Street, Ann Arbor, MI 48109 (United States); France, Kevin; Brown, Alexander [Center for Astrophysics and Space Astronomy, University of Colorado, Boulder, CO 80309-0389 (United States); Edwards, Suzan [Department of Astronomy, Smith College, Northampton, MA 01063 (United States); Johns-Krull, Christopher [Department of Physics and Astronomy, Rice University, Houston, TX 77005 (United States); Linsky, Jeffrey L. [JILA, University of Colorado and NIST, 440 UCB Boulder, CO 80309-0440 (United States); Yang, Hao [Institute for Astrophysics, Central China Normal University, Wuhan 430079 (China); Valenti, Jeff A. [Space Telescope Science Institute, 3700 San Martin Drive, Baltimore, MD 21218 (United States); Abgrall, Herve [LUTH and UMR 8102 du CNRS, Observatoire de Paris, Section de Meudon, Place J. Janssen, F-92195 Meudon (France); Alexander, Richard D. [Department of Physics and Astronomy, University of Leicester, University Road, Leicester LE1 7RH (United Kingdom); Brown, Joanna M.; Espaillat, Catherine [Harvard-Smithsonian Center for Astrophysics, 60 Garden Street, MS 78, Cambridge, MA 02138 (United States); Hussain, Gaitee, E-mail: ardila@ipac.caltech.edu [ESO, Karl-Schwarzschild-Strasse 2, D-85748 Garching bei Muenchen (Germany); and others

    2013-07-01

    For Classical T Tauri Stars (CTTSs), the resonance doublets of N V, Si IV, and C IV, as well as the He II 1640 A line, trace hot gas flows and act as diagnostics of the accretion process. In this paper we assemble a large high-resolution, high-sensitivity data set of these lines in CTTSs and Weak T Tauri Stars (WTTSs). The sample comprises 35 stars: 1 Herbig Ae star, 28 CTTSs, and 6 WTTSs. We find that the C IV, Si IV, and N V lines in CTTSs all have similar shapes. We decompose the C IV and He II lines into broad and narrow Gaussian components (BC and NC). The most common (50%) C IV line morphology in CTTSs is that of a low-velocity NC together with a redshifted BC. For CTTSs, a strong BC is the result of the accretion process. The contribution fraction of the NC to the C IV line flux in CTTSs increases with accretion rate, from {approx}20% to up to {approx}80%. The velocity centroids of the BCs and NCs are such that V{sub BC} {approx}> 4 V{sub NC}, consistent with the predictions of the accretion shock model, in at most 12 out of 22 CTTSs. We do not find evidence of the post-shock becoming buried in the stellar photosphere due to the pressure of the accretion flow. The He II CTTSs lines are generally symmetric and narrow, with FWHM and redshifts comparable to those of WTTSs. They are less redshifted than the CTTSs C IV lines, by {approx}10 km s{sup -1}. The amount of flux in the BC of the He II line is small compared to that of the C IV line, and we show that this is consistent with models of the pre-shock column emission. Overall, the observations are consistent with the presence of multiple accretion columns with different densities or with accretion models that predict a slow-moving, low-density region in the periphery of the accretion column. For HN Tau A and RW Aur A, most of the C IV line is blueshifted suggesting that the C IV emission is produced by shocks within outflow jets. In our sample, the Herbig Ae star DX Cha is the only object for which we find a

  5. Freeforming of Ceramics and Composites from Colloidal Slurries

    Energy Technology Data Exchange (ETDEWEB)

    CESARANO III,JOSEPH; DENHAM,HUGH B.; STUECKER,JOHN N.; BAER,THOMAS A.; GRIFFITH,MICHELLE L.

    1999-12-01

    This report is a summary of the work completed for an LDRD project. The objective of the project was to develop a solid freeform fabrication technique for ceramics and composites from fine particle slurries. The work was successful and resulted in the demonstration of a manufacturing technique called robocasting. Some ceramic components may pow be fabricated without the use of molds or tooling by dispensing colloidal suspensions through an orifice and stacking two-dimensional layers into three-dimensional shapes. Any conceivable two-dimensional pattern may be ''written'' layer by layer into a three-dimensional shape. Development of the robocasting technique required the materials expertise for fabrication and theological control of very highly concentrated fine particle slurries, and development of robotics for process control and optimization. Several ceramic materials have been manufactured and characterized. Development of techniques for robocasting multiple materials simultaneously have also been developed to build parts with unique structures or graded compositions.

  6. Vertical assembly for hot gas cleaning system for short rotary furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Rabah, M.A. [Industrial Wastes Laboratory, Extractive Metallurgy Dept., Cairo (Egypt)

    1998-12-31

    A study was conducted to determine the feasibility of different ceramic fibres and metal wool as filtration media for cleaning lead sulphate from hot flue gas. Until recently, there was no established technology for removing particulates or condensable species such as salt vapours from flue gases at temperatures above 250 degrees C. In this study, the effects of the following parameters on the efficiency of filtration were examined: (1) gas temperature and velocity, (2) solid particle diameter, (3) density of solids in the gas, and (4) pressure gradient. A theoretical model for the removal of solid particles from a moving stream of hot gas was developed based on several assumptions. Results showed that ceramic fibres of high surface area per unit mass are a potentially significant means for cleaning lead smelter flue gases in hot conditions. 11 refs., 1 tab., 11 figs.

  7. Self-Assembling, Flexible, Pre-Ceramic Composite Preforms

    Science.gov (United States)

    Jaskowiak, Martha H.; Eckel, Andrew J.; Gorican, Daniel

    2009-01-01

    In this innovation, light weight, high temperature, compact aerospace structures with increased design options are made possible by using self-assembling, flexible, pre-ceramic composite materials. These materials are comprised of either ceramic or carbon fiber performs, which are infiltrated with polymer precursors that convert to ceramics upon thermal exposure. The preform architecture can vary from chopped fibers formed into blankets or felt, to continuous fibers formed into a variety of 2D or 3D weaves or braids. The matrix material can also vary considerably. For demonstration purposes, a 2D carbon weave was infiltrated with a SiC polymer precursor. The green or unfired material is fabricated into its final shape while it is still pliable. It is then folded or rolled into a much more compact shape, which will occupy a smaller space. With this approach, the part remains as one continuous piece, rather than being fabricated as multiple sections, which would require numerous seals for eventual component use. The infiltrated preform can then be deployed in-situ. The component can be assembled into its final shape by taking advantage of the elasticity of the material, which permits the structure to unfold and spring into its final form under its own stored energy. The pre-ceramic composites are converted to ceramics and rigidized immediately after deployment. The final ceramic composite yields a high-temperature, high-strength material suitable for a variety of aerospace structures. The flexibility of the material, combined with its high-temperature structural capacity after rigidization, leads to a less complex component design with an increased temperature range. The collapsibility of these structures allows for larger components to be designed and used, and also offers the potential for increased vehicle performance. For the case of collapsible nozzle extensions, a larger nozzle, and thus a larger nozzle exit plane, is possible because interference with

  8. Recent advances in the field of ceramic fibers and ceramic matrix composites

    Science.gov (United States)

    Naslain, R.

    2005-03-01

    Progress achieved during the last decade in the field of ceramic fibers and related ceramic matrix composites is reviewed. Both SiC-based and alumina-based fine fibers have been improved in terms of thermal stability and creep resistance with temperature limit of about 1400 and 1200 ° C, respectively. Two concepts for achieving damage-tolerant ceramic matrix composites have been identified : (i) that of non-oxide composites with a dense matrix in which matrix cracks formed under load are deflected and arrested in a weak fiber coating referred to as the interphase and (ii) that of all-oxide composites with a highly porous matrix with no need of any fiber coating. The lifetime under load of non-oxide composites in oxidizing atmospheres, is improved through the use of multilayered self-healing interphases and matrices deposited from gaseous precursors by chemical vapor infiltration (CVI). Lifetime ranging from 1000 to 10,000 hours at 1200 ° C under cyclic loading in air are foreseen. Alumina-based composites although attractive for long term exposures in oxidizing atmospheres up to ≈1200 ° C, are still experimental materials.

  9. Composite definition features using the eastern ornament in ceramic tiles

    OpenAIRE

    2013-01-01

    This paper was asked a series of questions for the study of composition of the artistic shaping of ceramic tile with oriental ornaments and how to use in interior design. Particular attention is paid to individual elements of ornament and use them in areas such as kitchens, bathrooms, hookah area, cafe and more.

  10. Key Issues for Aerospace Applications of Ceramic Matrix Composites

    Science.gov (United States)

    Clinton, R. G., Jr.; Levine, S. R.

    1998-01-01

    Ceramic matrix composites (CMC) offer significant advantages for future aerospace applications including turbine engine and liquid rocket engine components, thermal protection systems, and "hot structures". Key characteristics which establish ceramic matrix composites as attractive and often enabling choices are strength retention at high temperatures and reduced weight relative to currently used metallics. However, due to the immaturity of this class of materials which is further compounded by the lack of experience with CMC's in the aerospace industry, there are significant challenges involved in the development and implementation of ceramic matrix composites into aerospace systems. Some of the more critical challenges are attachment and load transfer methodologies; manufacturing techniques, particularly scale up to large and thick section components; operational environment resistance; damage tolerance; durability; repair techniques; reproducibility; database availability; and the lack of validated design and analysis tools. The presentation will examine the technical issues confronting the application of ceramic matrix composites to aerospace systems and identify the key material systems having potential for substantial payoff relative to the primary requirements of light weight and reduced cost for future systems. Current programs and future research opportunities will be described in the presentation which will focus on materials and processes issues.

  11. Analysis of Damage in a Ceramic Matrix Composite

    DEFF Research Database (Denmark)

    Sørensen, Bent F.; Talreja, Ramesh

    1993-01-01

    Mechanisms of damage and the associated mechanical response are stud ied for a unidirectionally fiber-reinforced ceramic matrix composite subjected to uniaxial tensile loading parallel to fibers. A multi-stage development of damage is identified, and for each stage the governing mechanisms...

  12. Silicone Resin Applications for Ceramic Precursors and Composites

    Directory of Open Access Journals (Sweden)

    Masaki Narisawa

    2010-06-01

    Full Text Available This article reviews the applications of silicone resins as ceramic precursors. The historical background of silicone synthesis chemistry is introduced to explain the production costs and supply availability of various silicones. Thermal degradation processes of silicones are classified in terms of the main chain structure and cyclic oligomer expulsion process, which determine the resulting ceramic yield and the chemical composition. The high temperature decomposition of Si-O-C beyond 1,400 °C in an inert atmosphere and formation of a protective silica layer on material surfaces beyond 1,200 °C in an oxidative atmosphere are discussed from the viewpoints of the wide chemical composition of the Si-O-C materials. Applications of the resins for binding agents, as starting materials for porous ceramics, matrix sources with impregnation, fiber spinning and ceramic adhesions are introduced. The recent development of the process of filler or cross-linking agent additions to resin compounds is also introduced. Such resin compounds are useful for obtaining thick coatings, MEMS parts and bulk ceramics, which are difficult to obtain by pyrolysis of simple organometallic precursors without additives.

  13. Fracture characteristics of refractory composites containing metakaolin and ceramic fibers

    Directory of Open Access Journals (Sweden)

    Ondřej Holčapek

    2015-03-01

    Full Text Available The aim of present article is to describe influence of composition of refractory composites on its response to gradual thermal loading. Attention was focused on the impact of ceramic fibers and application of metakaolin as an aluminous cement supplementary material. Studied aluminate binder system in combination with natural basalt fine aggregates ensures sufficient resistance to high-temperature exposure. Influence of composition changes was evaluated by the results of physical and mechanical testing—compressive and flexural strength, bulk density, and fracture energy were determined on the different levels of temperature loading. Application of ceramic fibers brought expected linear increase of ductility in studied composites. Metakaolin replacement showed the optimal dose to be just about 20% of aluminous cement weight.

  14. Experimental Investigation on Active Cooling for Ceramic Matrix Composite

    Institute of Scientific and Technical Information of China (English)

    PENG Li-na; HE Guo-qiang; LIU Pei-jin

    2009-01-01

    Compared with conventional materials, the active cooling ceramic matrix composite used in ramjet or scramjet makes their structures lighter in mass and better in performance. In this paper, an active and a passive cooling refractory composite specimens are designed and tested with an experimental facility composed of multilayer smale scale cooling penel which consists of a water cooling system and a ceramic matrix composite specimen, and a gas generator used for providing lower and higher transfer rate gases to simulate the temperatures in combustion chamber of ramjst. The active cooling specimen can continuously suffer high surface temperature of 2 000K for 30s and that of 3 000 K for 9.3 s, respectively. The experiment results show that the active cooling composite structure is available for high-temperature condition in ramjet.

  15. Annual Conference on Composites and Advanced Ceramic Materials, 9th, Cocoa Beach, FL, January 20-23, 1985, Proceedings

    Energy Technology Data Exchange (ETDEWEB)

    1985-08-01

    The present conference discusses testing methods for ceramic matrix composites, developments in ceramic fibers, space transportation systems thermal protection materials, ceramics for heat engines and other severe environments, thermal sprayed coatings, the development status of ceramic tribology, and the fabrication of ceramics and hard metals. Specific attention is given to the mechanical characterization of ceramic and glass matrix composites, the application of fracture mechanics to fiber composites, the degradation properties of Nicalon SiC fibers, ceramic matrix toughening, SiC/glass composite phases, ceramic composite manufacture by infiltration, and ceramic coatings for the Space Shuttle's surface insulation. Also treated are design principles for anisotropic brittle materials, ceramics for intense radiant heat applications, ceramic-coated tip seals for turbojet engines, composite production by low pressure plasma deposition, tribology in military systems, lubrication for ceramics, a systems approach to the grinding of structural ceramics, and the fabrication of inorganic foams by microwave irradiation.

  16. Parametric Study Of A Ceramic-Fiber/Metal-Matrix Composite

    Science.gov (United States)

    Murthy, P. L. N.; Hopkins, D. A.; Chamis, C. C.

    1992-01-01

    Report describes computer-model parametric study of effects of degradation of constituent materials upon mechanical properties of ceramic-fiber/metal-matrix composite material. Contributes to understanding of weakening effects of large changes in temperature and mechanical stresses in fabrication and use. Concerned mainly with influences of in situ fiber and matrix properties upon behavior of composite. Particular attention given to influence of in situ matrix strength and influence of interphase degradation.

  17. Processing and Material Characterization of Continuous Basalt Fiber Reinforced Ceramic Matrix Composites Using Polymer Derived Ceramics.

    Science.gov (United States)

    Cox, Sarah B.

    2014-01-01

    The need for high performance vehicles in the aerospace industry requires materials which can withstand high loads and high temperatures. New developments in launch pads and infrastructure must also be made to handle this intense environment with lightweight, reusable, structural materials. By using more functional materials, better performance can be seen in the launch environment, and launch vehicle designs which have not been previously used can be considered. The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Polymer matrix composites can be used for temperatures up to 260C. Ceramics can take much higher temperatures, but they are difficult to produce and form in bulk volumes. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, allowing a shape to be formed and cured and then to be pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in the composites. In this study, continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material. The oxyacetylene torch testing and three point bend testing have been performed on test panels and the test results are presented.

  18. Structure and Evolution of Hot Gas in 30 Dor

    CERN Document Server

    Wang, Q D

    1999-01-01

    We have investigated the structure and evolution of hot gas in the 30 Dor nebula, based on recent X-ray observations. Our deep ROSAT HRI image shows that diffuse X-ray emission arises in blister-shaped regions outlined by loops of HII gas. X-ray spectroscopic data from ASCA confirm the thermal nature of the emission and indicate that hot gas temperature decreases from the core to the halo of the nebula. The structure of the nebula can be understood as outflows of hot and HII gases from the parent giant molecular cloud of the central OB association. The dynamic mixing between the two gas phases is likely responsible for the mass loading to the hot gas, as required to explain the observed thermal structure and X-ray luminosity of the nebula. Such processes should also be important in the formation of similar giant HII regions and in their subsequent evolution into supergiant bubbles or galactic chimneys.

  19. Oxidation-resistant interfacial coatings for continuous fiber ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Stinton, D.P.; Besmann, T.M.; Bleier, A. [Oak Ridge National Lab., TN (United States); Shanmugham, S.; Liaw, P.K. [Univ. of Tennessee, Knoxville, TN (United States)

    1995-08-01

    Continuous fiber ceramic composites mechanical behavior are influenced by the bonding characteristics between the fiber and the matrix. Finite modeling studies suggest that a low-modulus interfacial coating material will be effective in reducing the residual thermal stresses that are generated upon cooling from processing temperatures. Nicalon{trademark}/SiC composites with carbon, alumina and mullite interfacial coatings were fabricated with the SiC matrix deposited using a forced-flow, thermal gradient chemical vapor infiltration process. Composites with mullite interfacial coatings exhibited considerable fiber pull-out even after oxidation and have potential as a composite system.

  20. Interpenetrating phase ceramic/polymer composite coatings: Fabrication and characterization

    Science.gov (United States)

    Craig, Bradley Dene

    The goals of this thesis research were to fabricate interpenetrating phase composite (IPC) ceramic/polymer coatings and to investigate the effect of the interconnected microstructure on the physical and wear properties of the coatings. IPC coatings with an interpenetrating phase microstructure were successfully fabricated by first forming a porous ceramic with an interconnected microstructure using a chemical bonding route (mainly reacting alpha-alumina (0.3 mum) with orthophosphoric acid to form a phosphate bond). Porosity within these ceramic coatings was easily controlled between 20 and 50 vol. % by phosphoric acid addition, and was measured by a new porosity measurement technique (thermogravimetric volatilization of liquids, or TVL) which was developed. The resulting ceramic preforms were infiltrated with a UV and thermally curable cycloaliphatic epoxide resin and cured. This fabrication route resulted in composite coatings with thicknesses ranging from ˜1mum to 100 mum with complete filling of open pore space. The physical properties of the composite coatings, including microhardness, flexural modulus and wear resistance, were evaluated as a function of processing variables, including orthophosphoric acid content and ceramic phase firing temperature, which affected the microstructure and interparticulate bonding between particles in the coatings. For example, microhardness increased from ˜30 on the Vicker's scale to well over 200 as interparticulate bonding was increased in the ceramic phase. Additionally, Taber wear resistance in the best TPC coatings was found to approach that of fully-densified alumina under certain conditions. Several factors were found to influence the wear mechanism in the IPC coating materials. Forming strong connections between ceramic particles led to up to an order of magnitude increase in the wear resistance. Additionally, coating microhardness and ceramic/polymer interfacial strength were studied and found to be important in

  1. Combustion Synthesis of h-BN-SiC Ceramic Composites

    Institute of Scientific and Technical Information of China (English)

    LI Hong-bo; ZHENG Yong-ting; ZHOU Li-juan; HAN Jie-cai

    2006-01-01

    The feasibility was demonstrated to fabricate h-BN-SiC ceramics through combustion synthesis of the mixture of boron carbide and silicon powders under 100 MPa nitrogen pressure. The mass fraction of BN and SiC in the combustion products were found to be 72 % and 28 % respectively. The thermodynamics of the synthesis reaction and the adiabatic combustion temperature were calculated on the theoretical ground. The bending strengths of the ceramics were measured to be 65.2 MPa at room temperature and 55 MPa at 1350 ℃. The phase composition and microstructure of the combustion products were identified by X-ray diffraction (XRD) and scanning electron microscopy (SEM).

  2. Ceramic nanotubes for polymer composites with stable anticorrosion properties

    Science.gov (United States)

    Fakhrullin, R. F.; Tursunbayeva, A.; Portnov, V. S.; L'vov, Yu. M.

    2014-12-01

    The use of natural halloysite clay tubes 50 nm in diameter as nanocontainers for loading, storing, and slowly releasing organic corrosion inhibitors is described. Loaded nanotubes can be mixed well with many polymers and dyes in amounts of 5-10 wt % to form a ceramic framework (which increases the strength of halloysite composites by 30-50%), increase the adhesion of these coatings to metals, and allow for the slow release of corrosion inhibitors in defects of coatings. A significant improvement of protective anticorrosion properties of polyacryl and polyurethane coatings containing ceramic nanotubes loaded with benzotriazole and hydroxyquinoline is demonstrated.

  3. Current Issues with Environmental Barrier Coatings for Ceramics and Ceramic Composites

    Science.gov (United States)

    Lee, Kang N.

    2004-01-01

    The environmental barrier coating (EBC) for SiC/SiC ceramic matrix composites and Si3N4 ceramics is an emerging field as the application of silicon-based ceramics in the gas turbine engine hot section is on the horizon, both for aero and industrial gas turbines. EBC is an enabling technology for silicon-based ceramics because these materials without an EBC cannot be used in combustion environments due to rapid surface recession. Significant progress in EBC development has been made during the last decade through various government-sponsored programs. Current EBCs are based on silicon, mullite (3Al2O3-2SiO2) and BSAS (barium strontium aluminum silicate with celsian structure). Volatility of BSAS, BSAS-silica chemical reaction, and low melting point of silicon limit temperature capability of current EBCs to about 1350 C for long-term applications. There is a need for higher temperature EBCs as the temperature capability of silicon-based ceramics continue to increase. Therefore, research is underway to develop EBCs with improved temperature capability compared to current EBCs. The current status and issues with the advanced EBC development efforts will be discussed.

  4. Assessment of ceramic membrane filters

    Energy Technology Data Exchange (ETDEWEB)

    Ahluwalia, R.K.; Geyer, H.K.; Im, K.H. [and others

    1995-08-01

    The objectives of this project include the development of analytical models for evaluating the fluid mechanics of membrane coated, dead-end ceramic filters, and to determine the effects of thermal and thermo-chemical aging on the material properties of emerging ceramic hot gas filters. A honeycomb cordierite monolith with a thin ceramic coating and a rigid candle filter were evaluated.

  5. Broadband dielectric response of AlN ceramic composites

    Directory of Open Access Journals (Sweden)

    Iryna V. Brodnikovska

    2014-03-01

    Full Text Available Aluminium nitride (AlN is considered as a substrate material for microelectronic applications. AlN ceramic composites with different amount of TiO2 (up to 4 vol.% were obtained using hot pressing at different sintering temperature from 1700 to 1900 °C. It was shown that milling of the raw AlN powder has strongly influence on sintering and improves densification. Broadband dielectric spectroscopy was used as a nondestructive method for monitoring of the ceramic microstructures. TiO2 additive affects the key properties of AlN ceramics. Thus, porosity of 0.1 %, dielectric permeability of σ = 9.7 and dielectric loss tangent of tanδ = 1.3·10-3 can be achieved if up to 2 vol.% TiO2 is added.

  6. Cupric Hexacyanoferrate Nanoparticle Modified Carbon Ceramic Composite Electrodes

    Institute of Scientific and Technical Information of China (English)

    WANG,Peng(王鹏); ZHU,Guo-Yi(朱果逸)

    2002-01-01

    Graphite powder-supported cupric hexacyanoferrate (CuHCF)nanoparticles were dispersed into methyltrimethoxysilane-based gels to produce a conducting carbon ceramic composite, which was used as electrode material to fabricate surface-renewable CuHCF-modified electrodes. Electrochemical behavior of the CuHCF-modified carbon ceramic composite electrodes was characterized using cyclic and square-wave voitammetry.Cyclic voltammograms at various scan rates indicated that peak currents were surface-confined at low scan rates. In the presence of glutathione, a clear electrocatalytic response was observed at the CuHCF-modified composite electrodes. In addition, the electrodes exhibited a distinct advantage of reproducible surface-renewal by simple mechanical polishing on emery paper, as well as ease of preparation, and good chemical and mechanical stability in a flowing stream.

  7. Cupric Hexacyanoferrate Nanoparticle Modified Carbon Ceramic Composite Electrodes

    Institute of Scientific and Technical Information of China (English)

    WANG,Peng; ZHU,Guo-Yi

    2002-01-01

    Graphite powder-supported cupric hexacyanoferrate(CuHCF) nanoparticles were dispersed into methyltrimethoxysilane-based gels to produce a conducting carbon ceramic composite,which was used as electrode materials to fabricate surface-renewable CuHCF-modified electrodes.Electrochemical behavior of the CuHCF-modified carbon ceramic composite electrodes was characterized using cyclic and square-wave voltammetry. Cyclinc voltammograms at various scan rates indicated that peak currents were suface-confined at low scan rates.In the presence of glutathione,a clear electrocatalytic response was observed at the CuHCF-modified composite electrodes.In addition,the electrodes exhibited a distinct advantage of reproducible surface-renewal by simple mechanical polishing on emery paper,as well as ease of preparation,and good chemical and mechanical stability in a flowing stream.

  8. Ceramic Nanocomposites from Tailor-Made Preceramic Polymers

    Directory of Open Access Journals (Sweden)

    Gabriela Mera

    2015-04-01

    Full Text Available The present Review addresses current developments related to polymer-derived ceramic nanocomposites (PDC-NCs. Different classes of preceramic polymers are briefly introduced and their conversion into ceramic materials with adjustable phase compositions and microstructures is presented. Emphasis is set on discussing the intimate relationship between the chemistry and structural architecture of the precursor and the structural features and properties of the resulting ceramic nanocomposites. Various structural and functional properties of silicon-containing ceramic nanocomposites as well as different preparative strategies to achieve nano-scaled PDC-NC-based ordered structures are highlighted, based on selected ceramic nanocomposite systems. Furthermore, prospective applications of the PDC-NCs such as high-temperature stable materials for thermal protection systems, membranes for hot gas separation purposes, materials for heterogeneous catalysis, nano-confinement materials for hydrogen storage applications as well as anode materials for secondary ion batteries are introduced and discussed in detail.

  9. Constructing of cure monitoring system with piezoelectric ceramics for composite laminate

    Science.gov (United States)

    Oshima, Nobuo; Inoue, Kouichi; Motogi, Shinya; Fukuda, Takehito

    2003-08-01

    The cure monitoring system with piezoelectric ceramics is constructed. An embedded type piezoelectric ceramics sensor with flat lead wires is developed. And the piezoelectric ceramics is embedded into composite laminate. A dummy piezoelectric ceramics is set in the autoclave oven. The impedance of the piezoelectric ceramics which is embedded in the composite laminate and that of the dummy piezoelectric ceramics are measured by a LCR meter. The piezoelectric ceramics have strong temperature dependency. The temperature dependency of the impedance of piezoelectric ceramics is corrected by the information from the dummy piezoelectric ceramics. A dielectric sensor is also embedded in the composite laminate as a reference sensor for the degree of cure. The change in calculated cure index shows good correspondence with change in the log ion viscosity which is measured by the dielectric cure monitoring sensor.

  10. The Hot Gas Halos of Galaxies in Groups

    CERN Document Server

    Jeltema, Tesla E; Mulchaey, John S

    2008-01-01

    We use Chandra observations of 13 nearby groups of galaxies to investigate the hot gas content of their member galaxies. We find that a large fraction of near-IR bright, early-type galaxies in groups have extended X-ray emission, indicating that they retain significant hot gas halos even in these dense environments. In particular, we detect hot gas halos in ~80% of L_K > L_star galaxies. We do not find a significant difference in the L_K-L_X relation for detected group and cluster early-type galaxies. However, we detect X-ray emission from a significantly higher fraction of galaxies brighter than L_star in groups compared to clusters, indicating that a larger fraction of galaxies in clusters experience significant stripping of their hot gas. In addition, group and cluster galaxies appear to be X-ray faint compared to field galaxies, though a Chandra based field sample is needed to confirm this result. The near-IR bright late-types galaxies in clusters and groups appear to follow the L_K-L_X relation for early...

  11. Additive Manufacturing of SiC Based Ceramics and Ceramic Matrix Composites

    Science.gov (United States)

    Halbig, Michael Charles; Singh, Mrityunjay

    2015-01-01

    Silicon carbide (SiC) ceramics and SiC fiber reinforcedSiC ceramic matrix composites (SiCSiC CMCs) offer high payoff as replacements for metals in turbine engine applications due to their lighter weight, higher temperature capability, and lower cooling requirements. Additive manufacturing approaches can offer game changing technologies for the quick and low cost fabrication of parts with much greater design freedom and geometric complexity. Four approaches for developing these materials are presented. The first two utilize low cost 3D printers. The first uses pre-ceramic pastes developed as feed materials which are converted to SiC after firing. The second uses wood containing filament to print a carbonaceous preform which is infiltrated with a pre-ceramic polymer and converted to SiC. The other two approaches pursue the AM of CMCs. The first is binder jet SiC powder processing in collaboration with rp+m (Rapid Prototyping+Manufacturing). Processing optimization was pursued through SiC powder blending, infiltration with and without SiC nano powder loading, and integration of nanofibers into the powder bed. The second approach was laminated object manufacturing (LOM) in which fiber prepregs and laminates are cut to shape by a laser and stacked to form the desired part. Scanning electron microscopy was conducted on materials from all approaches with select approaches also characterized with XRD, TGA, and bend testing.

  12. Mechanical properties of silver matrix composites reinfroced with ceramic particles

    Directory of Open Access Journals (Sweden)

    J. Śleziona

    2006-04-01

    Full Text Available Purpose: Silver, silver alloys, as well as silver matrix based composites have been well known and applied in the electrotechnical and electronics industry for several decades. For many applications in electrotechnology, including electric contacts and brushes, unreinforced sliver alloys do not meet the requirements concerning mainly durability and wear resistance, first of all to tribological and electroerosive wear. These wear processes may be prevented by introducing to silver reinforcement particles and alloys. The target of the research included basic mechanical properties determination of the silver matrix composites reinforced with ceramic particles, manufactured with the use of suspension methods.Design/methodology/approach: In the presented paper the authors demonstrate possibilities of manufacturing of silver matrix composites on the way of casting technology utilization.Findings: The results of the research prove that applied suspension technology, based on introducing of agglomerated foundry alloy which is the carrier for reinforcement particles (SiC lub Al2O3 allows to produce in an effective and, what is important, in an economically attractive way, sliver alloys based composites.Research limitations/implications: The researches on the structure of manufactured composites and their mechanical properties that are presented in the paper prove the possibilities of mechanical mixing technology application for producing mechanical and stable connection between silver matrix and ceramic particles of aluminium oxide and silicon carbide.Originality/value: The manufacturing of this type of composites is based most of all on the utilization of powder metallurgy techniques. However the obtained results of the research prove that there is a possibility of silver matrix composites forming in the casting and plastic working processes. Extrusion process carried out in the hydraulic press KOBO has its favourably influence on ceramic reinforcement

  13. Nondestructive Damage Evaluation in Ceramic Matrix Composites for Aerospace Applications

    OpenAIRE

    Dassios, Konstantinos G.; Evangelos Z. Kordatos; Dimitrios G. Aggelis; Matikas, Theodore E.

    2013-01-01

    Infrared thermography (IRT) and acoustic emission (AE) are the two major nondestructive methodologies for evaluating damage in ceramic matrix composites (CMCs) for aerospace applications. The two techniques are applied herein to assess and monitor damage formation and evolution in a SiC-fiber reinforced CMC loaded under cyclic and fatigue loading. The paper explains how IRT and AE can be used for the assessment of the material's performance under fatigue. IRT and AE parameters are specificall...

  14. Effect of Rare Earth Phosphate Composite Materials on Cleanout Oil-Dirty Property of Ceramics

    Institute of Scientific and Technical Information of China (English)

    Liang Jinsheng; Zhang Jin; Liang Guangchuan; Wang Lijuan; Li Guosheng; Meng Junping; Pan Yanfen

    2004-01-01

    The ceramics with cleaning easily up oil-dirty property were prepared by doping enamel slurry with rare earth elements phosphate composite materials, and then the influence mechanisms of rare earth elements phosphate composite materials on the cleaning easily up oil-dirty property of ceramic were studied by testing the surface tension and contact angle of water, latex stability inside of ceramic product. Results that the ceramic doped enamel slurry with rare earth phosphate composite materials can reduce obviously the surface tension and contact angle of water, and make latex more stable, and so the ceramics possess excellent cleanout oil-dirty property.

  15. Stereological characterization of crack path transitions in ceramic matrix composites

    Indian Academy of Sciences (India)

    Parag Bhargava; B R Patterson

    2001-04-01

    All ceramic composites involve a mismatch in physical properties the extent of which differs from one composite to another. Mismatch in thermal expansion ( ) and elastic modulus (E) is known to produce stresses that influence the path of a propagating crack. Thus, the relative effect of thermal and elastic mismatch on the crack path is expected to change with change in stress intensity. We propose that the crack path in ceramic composites should undergo a transition with the crack being strongly influenced by the thermal mismatch stresses at low stress intensity and elastic mismatch stresses at high stress intensities. Thus, a material in use under different applications each with its own loading conditions is expected to exhibit different crack propagation tendencies which may be reflected in the – characteristics of the composite material. In the present work several model composites with different combinations of thermal and elastic mismatch have been considered. Cracks propagating at different sub-critical stress intensities (velocities) were generated by a novel indentation technique. Each indentation was performed at a constant displacement rate and a peak load. A range of displacement rates were used to produce cracks propagating at different velocities. The indentations were made using a Vickers indentor fitted in a universal mechanical testing machine. The crack paths in composites were quantified by stereological technique and the proposed theory was verified.

  16. Application of CFCC technology to hot gas filtration applications

    Energy Technology Data Exchange (ETDEWEB)

    Richlen, S.

    1995-06-01

    Discussion will feature high temperature filter development under the DOE`s Office of Industrial Technologies Continuous Fiber Ceramic Composite (CFCC) Program. Within the CFCC Program there are four industry projects and a national laboratory technology support project. Atlantic Research, Babcock & Wilcox, DuPont Lanxide Composites, and Textron are developing processing methods to produce CFCC Components with various types of matrices and composites, along with the manufacturing methods to produce industrial components, including high temperature gas filters. The Oak Ridge National Laboratory is leading a National Laboratory/University effort to increase knowledge of such generic and supportive technology areas as environmental degradation, measurement of mechanical properties, long-term performance, thermal shock and thermal cycling, creep and fatigue, and non-destructive characterization. Tasks include composite design, materials characterization, test methods, and performance-related phenomena, that will support the high temperature filter activities of industry and government.

  17. Recent developments in transparent spinel ceramic and composite windows

    Science.gov (United States)

    Bayya, Shyam; Villalobos, Guillermo; Kim, Woohong; Sanghera, Jas; Chin, Geoff; Hunt, Michael; Sadowski, Bryan; Miklos, Fritz; Aggarwal, Ishwar

    2013-09-01

    The U.S. Naval Research Laboratory has pioneered the development of sintering processes for making highly transparent optical ceramics. For example, we have demonstrated the fabrication of record low absorption loss spinel as an exit window for High Energy Laser systems and rare earth doped Y2O3 and Lu2O3 for solid-state ceramic lasers. We have also developed thick spinel windows for submarine photonic masts and predicted the performance of an imaging system using testing and modeling. More recently, we have developed a novel approach of hot pressing where a transparent ceramic is produced in the net shape without requiring post polishing. This technology will result in significant cost savings associated with polishing the final optical element. We are also developing motheye structures on spinel surface to provide rugged anti-reflective solutions. We had earlier identified a Barium GalloGermanate (BGG) glass with matching index and expansion coefficient to spinel. We had demonstrated fabrication of a laminated dome for the Joint Air to Ground Missile (JAGM) program and the technology was transitioned to industry. We have pushed this technology further by developing a BGG glass - spinel ceramic transparent micro-composite, which can be processed well below spinel sintering temperatures. To address the relatively lower strength of BGG glass compared with spinel, we developed an ion-exchange process and achieved strengths up to 450 MPa. This paper gives a summary of our recent findings.

  18. Ceramic thin film thermocouples for SiC-based ceramic matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Wrbanek, John D., E-mail: John.D.Wrbanek@nasa.gov; Fralick, Gustave C.; Zhu Dongming

    2012-06-30

    Conductive ceramic thin film thermocouples were investigated for application to silicon carbide fiber reinforced silicon carbide ceramic matrix composite (SiC/SiC CMC) components. High temperature conductive oxides based on indium and zinc oxides were selected for testing to high temperatures in air. Sample oxide films were first sputtered-deposited on alumina substrates then on SiC/SiC CMC sample disks. Operational issues such as cold junction compensation to a 0 Degree-Sign C reference, resistivity and thermopower variations are discussed. Results show that zinc oxides have an extremely high resistance and thus increased complexity for use as a thermocouple, but thermocouples using indium oxides can achieve a strong, nearly linear response to high temperatures. - Highlights: Black-Right-Pointing-Pointer Oxide thin film thermocouples tested for SiC/SiC ceramic matrix composites (CMCs) Black-Right-Pointing-Pointer In{sub 2}O{sub 3}, N:In{sub 2}O{sub 3}, ZnO, AlZnO sputtered and tested on Al{sub 2}O{sub 3} and CMC substrates Black-Right-Pointing-Pointer ZnO, AlZnO have high resistance, complex temperature response. Black-Right-Pointing-Pointer In{sub 2}O{sub 3}, N:In{sub 2}O{sub 3} conductive at room temperature, more linear temperature response.

  19. Magnetic Resonance Imaging of Gel-cast Ceramic Composites

    Science.gov (United States)

    Dieckman, S. L.; Balss, K. M.; Waterfield, L. G.; Jendrzejczyk, J. A.; Raptis, A. C.

    1997-01-16

    Magnetic resonance imaging (MRI) techniques are being employed to aid in the development of advanced near-net-shape gel-cast ceramic composites. MRI is a unique nondestructive evaluation tool that provides information on both the chemical and physical properties of materials. In this effort, MRI imaging was performed to monitor the drying of porous green-state alumina - methacrylamide-N.N`-methylene bisacrylamide (MAM-MBAM) polymerized composite specimens. Studies were performed on several specimens as a function of humidity and time. The mass and shrinkage of the specimens were also monitored and correlated with the water content.

  20. Ceramic compositional analysis in archaeological perspective

    Energy Technology Data Exchange (ETDEWEB)

    Bishop, R.L.; Rands, R.L.; Holley, G.R.

    1980-01-01

    The primary significance of compositional analysis in archaeology lies on the spatial dimension, in distinguishing products made by locally or regionally-based groups. If compositional analysis is to be carried beyond the descriptive recording of similarities and differences, the resource procurement zone (and its geographical relationship to inferred places of manufacture) is a basic operational concept (Rands and Bishop 1980). A zonal concept is clearly indicated in the case of pottery, which frequently is derived from raw materials, clay and temper, that do not necessarily coincide in their place of procurement. Moreover, depending on geomorphological and geochemical variables, these materials may show considerable homogeneity over a fairly extended area. On the other hand, unless there is strong, selective patterning in the exploitation of resources, great heterogeneity within a restricted region may result in fragmented procurement zones that are difficult to equate with the products of specific manufacturing centers. Under favorable circumstances, however, it appears that methods of compositional analysis are approaching the point at which microzones of limited geographical extent can be recognized and assigned heuristically useful boundaries.

  1. Toughening and strengthening of ceramics composite through microstructural refinement

    Science.gov (United States)

    Anggraini, Lydia; Isonishi, Kazuo; Ameyama, Kei

    2016-04-01

    Silicon carbide with 50 mass% zirconia ceramic matrix composites were processed by mechanical milling (MM) followed by spark plasma sintering (SPS). By controlling the parameters of MM and SPS, an ultra-fine ZrO2 grain was homogeneously dispersed and refined on the surface of a fine SiC powder, forming a harmonic microstructure. The mechanical properties and the densification behavior of the SiC-ZrO2 composites were investigated. The effects of the milling time on the microstructure and on the mechanical properties of the composite are discussed. The results indicate that the composite mechanically milled for 144 ks and sintered at 1773 K had the highest relative density of 98 %, along with a fracture toughness of 10.7 MPa.m1/2 and a bending strength of 1128 MPa. These superior mechanical properties were influenced by the microstructure characteristics such as the homogeneous grain dispersion. Thus, the microstructural refinement forming harmonic dispersion can be considered a remarkable design tool for improving the mechanical properties of SiC-ZrO2, as well as other ceramic composite materials.

  2. Annual Conference on Composites and Advanced Ceramic Materials, 10th, Cocoa Beach, FL, January 19-24, 1986, Proceedings

    Energy Technology Data Exchange (ETDEWEB)

    1986-08-01

    The structures, performance characteristics, applications, and processing technology of ceramics, ceramic-matrix composites, and ceramic coatings are discussed in reviews and reports. Topics examined include ceramic-metal systems and self-propagating high-temperature synthesis, ceramics for heat engines and high performance, SiC-fiber and SiC-whisker composites, coatings, ceramic tribology, and cutting and grinding methods. Micrographs, graphs, photographs, and tables of numerical data are provided.

  3. Neural network applied to elemental archaeological Marajoara ceramic compositions

    Energy Technology Data Exchange (ETDEWEB)

    Toyota, Rosimeiri G.; Munita, Casimiro S., E-mail: rosimeiritoy@yahoo.com.b, E-mail: camunita@ipen.b [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Boscarioli, Clodis, E-mail: boscarioli@gmail.co [Universidade Estadual do Oeste do Parana, Cascavel, PR (Brazil). Centro de Ciencias Exatas e Tecnologicas. Colegiado de Informatica; Hernandez, Emilio D.M., E-mail: boscarioli@gmail.co [Universidade de Sao Paulo (USP), SP (Brazil). Escola Politecnica; Neves, Eduardo G.; Demartini, Celia C., E-mail: eduardo@pq.cnpq.b [Museu de Arqueologia e Etnologia (MAE/USP), Sao Paulo, SP (Brazil)

    2009-07-01

    In the last decades several analytical techniques have been used in archaeological ceramics studies. However, instrumental neutron activation analysis, INAA, employing gamma-ray spectrometry seems to be the most suitable technique because it is a simple analytical method in its purely instrumental form. The purpose of this work was to determine the concentration of Ce, Co, Cr, Cs, Eu, Fe, Hf, K, La, Lu, Na, Nd, Rb, Sb, Sc, Sm, Ta, Tb, Th, U, Yb, and Zn in 160 original marajoara ceramic fragments by INAA. Marajoara ceramics culture was sophisticated and well developed. This culture reached its peak during the V and XIV centuries in Marajo Island located on the Amazon River delta area in Brazil. The purpose of the quantitative data was to identify compositionally homogeneous groups within the database. Having this in mind, the data set was first converted to base-10 logarithms to compensate for the differences in magnitude between major elements and trace elements, and also to yield a closer to normal distribution for several trace elements. After that, the data were analyzed using the Mahalanobis distance and using the lambda Wilks as critical value to identify the outliers. The similarities among the samples were studied by means of cluster analysis, principal components analysis and discriminant analysis. Additional confirmation of these groups was made by using elemental concentration bivariate plots. The results showed that there were two very well defined groups in the data set. In addition, the database was studied using artificial neural network with unsupervised learning strategy known as self-organizing maps to classify the marajoara ceramics. The experiments carried out showed that self-organizing maps artificial neural network is capable of discriminating ceramic fragments like multivariate statistical methods, and, again the results showed that the database was formed by two groups. (author)

  4. SHS/PHIP of ceramic composites using ilmenite concentrate

    Energy Technology Data Exchange (ETDEWEB)

    Kholghy, M. [Yerevan State University and Isfahan University of Technology, Dept. of Materials Eng (Iran, Islamic Republic of); Kharatyan, S. [Yerevan State University, Yerevan, A. Manukyan str. 1, AM-0025 (Armenia); Edris, H., E-mail: h-edris@cc.iut.ac.i [Isfahan University of Technology, Dept. of Materials Eng. Isfahan, 8415683111 (Iran, Islamic Republic of)

    2010-07-23

    Self-propagating high-temperature synthesis (SHS) process in the mixture of ilmenite, boron carbide and aluminum combined with a pseudo hot isostatic pressing (PHIP) is used in this research to produce a compact multi-ceramic composite Al{sub 2}O{sub 3}/TiB{sub 2}/TiC with Fe as a binder. Several tests were performed to identify the optimum partial weight percent of the ilmenite, boron carbide and aluminum to produce a suitable amount of each components of the product. On the other hand, a number of tests were performed to measure the delay time, optimum compaction time and optimum compaction force to produce a compact high toughness samples. The results of phase analysis using XRD tests and microstructure using SEM and EDS show that the product is a multi-ceramic composite of the Al{sub 2}O{sub 3}/TiB{sub 2}/TiC with Fe as a binder. It was shown that there are no primary reactants in the product. In this work, the combustion characteristics (combustion wave propagation velocity and temperature) of the process, as well as density and hardness of the combustion product were measured. The fracture toughness of the product was measured using Vickers indenter and Brazilian test. This shows that the samples have a high toughness in comparison to conventional ceramics.

  5. Mechanical behavior of Fiber Reinforced SiC/RBSN Ceramic Matrix Composites: Theory and Experiment

    Science.gov (United States)

    1991-01-01

    AD-A235 926 NASA AVSCOM Technical Memorandum 103688 Technical Report 91-C-004 Mechanical Behavior of Fiber Reinforced SiC/RBSN Ceramic Matrix Composites : Theory... CERAMIC MATRIX COMPOSITES : THEORY AND EXPERIMENT Abhisak Chulya* Department of Civil Engineering Cleveland State University Cleveland, Ohio 44115...tough and sufficiently stable continuous fiber- reinforced ceramic matrix composites (CMC) which can survive in oxidizing environ- ments at temperatures

  6. Catalytic hot gas cleaning of gasification gas

    Energy Technology Data Exchange (ETDEWEB)

    Simell, P. [VTT Energy, Espoo (Finland). Energy Production Technologies

    1997-12-31

    The aim of this work was to study the catalytic cleaning of gasification gas from tars and ammonia. In addition, factors influencing catalytic activity in industrial applications were studied, as well as the effects of different operation conditions and limits. Also the catalytic reactions of tar and ammonia with gasification gas components were studied. The activities of different catalyst materials were measured with laboratory-scale reactors fed by slip streams taken from updraft and fluid bed gasifiers. Carbonate rocks and nickel catalysts proved to be active tar decomposing catalysts. Ammonia decomposition was in turn facilitated by nickel catalysts and iron materials like iron sinter and iron dolomite. Temperatures over 850 deg C were required at 2000{sup -1} space velocity at ambient pressure to achieve almost complete conversions. During catalytic reactions H{sub 2} and CO were formed and H{sub 2}O was consumed in addition to decomposing hydrocarbons and ammonia. Equilibrium gas composition was almost achieved with nickel catalysts at 900 deg C. No deactivation by H{sub 2}S or carbon took place in these conditions. Catalyst blocking by particulates was avoided by using a monolith type of catalyst. The apparent first order kinetic parameters were determined for the most active materials. The activities of dolomite, nickel catalyst and reference materials were measured in different gas atmospheres using laboratory apparatus. This consisted of nitrogen carrier, toluene as tar model compound, ammonia and one of the components H{sub 2}, H{sub 2}O, CO, CO{sub 2}, CO{sub 2}+H{sub 2}O or CO+CO{sub 2}. Also synthetic gasification gas was used. With the dolomite and nickel catalyst the highest toluene decomposition rates were measured with CO{sub 2} and H{sub 2}O. In gasification gas, however, the rate was retarded due to inhibition by reaction products (CO, H{sub 2}, CO{sub 2}). Tar decomposition over dolomite was modelled by benzene reactions with CO{sub 2}, H

  7. Summary of workshop on ceramic composite interface coatings

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-08-01

    Commercialization of fiber-reinforced composites has been limited because of the stability of the interface coatings that control the mechanical properties of the composites. Typical materials are currently manufactured with pyrolytic carbon interface coatings that perform well in inert atmospheres or when stresses are kept very low (<70 MPa). Unfortunately, carbon coatings are not stable at high temperatures in air or oxidizing conditions which results in degradation of the mechanical properties of the composites. The problem of oxidation resistant interface coatings is not unique to the Fossil Program. Such coatings are also a concern to the United States Air Force, the Continuous Fiber-reinforced Ceramic Composites Program, the Fusion Energy Materials Program, and to the European Community. This workshop was organized to compare and discuss the need for and development of oxidation-resistant interface coatings in each of these programs.

  8. Dielectric properties of BST/MZO ceramic composites

    Institute of Scientific and Technical Information of China (English)

    GUI JianDong; WANG Yi; DONG GuiXia; DU Jun

    2009-01-01

    Ba0.6Sr0.4TiO3/Mg1-xZnxO (MZO, x = 0, 0.05, 0.10, 0.15 and 0.20) ceramic composites were prepared by traditional ceramic processing. The crystal structure, fracture surface morphology, and dielectric properties were investigated. The samples with x = 0, 0.05 and 0.10 exhibited favorable sintering be-havior, and homogeneous diphase microstructure was obtained. Nevertheless, the microstructure of the samples with x = 0.15 and 0.20 was inhomogeneous and abnormal grain growth could be observed, and the abnormal grain growth induced the degradation of dielectric strength. The sample with x = 0.10 has relatively low dielectric loss (1.26×10-3) and the optimal FOM value (about 174).

  9. Wear and Reactivity Studies of Melt infiltrated Ceramic Matrix Composite

    Science.gov (United States)

    Jarmon, David C.; Ojard, Greg; Brewer, David N.

    2013-01-01

    As interest grows in the use of ceramic matrix composites (CMCs) for critical gas turbine engine components, the effects of the CMCs interaction with the adjoining structure needs to be understood. A series of CMC/material couples were wear tested in a custom elevated temperature test rig and tested as diffusion couples, to identify interactions. Specifically, melt infiltrated silicon carbide/silicon carbide (MI SiC/SiC) CMC was tested in combination with a nickel-based super alloy, Waspaloy, a thermal barrier coating, Yttria Stabilized Zirconia (YSZ), and a monolithic ceramic, silicon nitride (Si3N4). To make the tests more representative of actual hardware, the surface of the CMC was kept in the as-received state (not machined) with the full surface features/roughness present. Test results include: scanning electron microscope characterization of the surfaces, micro-structural characterization, and microprobe analysis.

  10. Design Concepts for Cooled Ceramic Matrix Composite Turbine Vanes

    Science.gov (United States)

    Boyle, Robert

    2014-01-01

    This project demonstrated that higher temperature capabilities of ceramic matrix composites (CMCs) can be used to reduce emissions and improve fuel consumption in gas turbine engines. The work involved closely coupling aerothermal and structural analyses for the first-stage vane of a high-pressure turbine (HPT). These vanes are actively cooled, typically using film cooling. Ceramic materials have structural and thermal properties different from conventional metals used for the first-stage HPT vane. This project identified vane configurations that satisfy CMC structural strength and life constraints while maintaining vane aerodynamic efficiency and reducing vane cooling to improve engine performance and reduce emissions. The project examined modifications to vane internal configurations to achieve the desired objectives. Thermal and pressure stresses are equally important, and both were analyzed using an ANSYS® structural analysis. Three-dimensional fluid and heat transfer analyses were used to determine vane aerodynamic performance and heat load distributions.

  11. Development of advanced hot-gas desulfurization sorbents. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Jothimurugesan, K.; Adeyiga, A.A.; Gangwal, S.K.

    1997-10-01

    The objective of this project was to develop hot-gas desulfurization sorbent formulations for relatively lower temperature application, with emphasis on the temperature range from 343--538 C. The candidate sorbents include highly dispersed mixed metal oxides of zinc, iron, copper, cobalt, nickel and molybdenum. The specific objective was to develop suitable sorbents, that would have high and stable surface area and are sufficiently reactive and regenerable at the relatively lower temperatures of interest in this work. Stability of surface area during regeneration was achieved by adding stabilizers. To prevent sulfation, catalyst additives that promote the light-off of the regeneration reaction at lower temperature was considered. Another objective of this study was to develop attrition-resistant advanced hot-gas desulfurization sorbents which show stable and high sulfidation reactivity at 343 to 538 C and regenerability at lower temperatures than leading first generation sorbents.

  12. Fabrication of functionally gradient materials with internal channels in ceramics and ceramic composites

    Science.gov (United States)

    Shin, Hyea-Weon

    Functionally Gradient Materials (FGMs) are inhomogeneous materials whose compositions vary from one phase to another. By tailoring the inhomogeneous properties, FGMs can be used to reduce the stresses that are caused by severe thermal gradients. Thermal gradient loading can further be compensated by heat transfer into a cooling fluid circulating in a network of channels and manifolds. In an envisioned application, heat from a localized source is transferred to the cooling fluid, easing sharp thermal loads while minimizing the unwanted spread of heat energy to the ambient surroundings. This study reports on the fabrication of functionally gradient ceramics and the embedding of simple internal channels within these ceramics. Functional gradiency (variation of composition) is built in via the layering of different components across the thickness of a plate sample. Traditional powder processing techniques are applied to fabricate the test pieces, and recently developed methods of joining are used to build assemblies from individually sintered plate layers. For a well-formed FGM to be made, materials parameters need to be selected based on mechanical, thermal and chemical properties. As a class, ceramics are hard, wear-resistant, refractory, electrically and thermally insulative, nonmagnetic, chemically stable, and oxidation-resistant. However, because of their brittleness, ceramics with minute channels are difficult to machine. Instead, for this study, a graphite fugitive phase is used as a spacer to support channel volumes within a ceramic powder compact; during pre-sintering, the graphite burns out to expose a network of channels. Full sintering fixes the final shape. At the operating temperatures of the ovens used in our fabrication study, sintering of alumina, partially stabilized zirconia, fully stabilized zirconia and hydroxyapatite have been successful, and these ceramic powders form the basis of the present fabrication studies. Inhomogeneities inherent in the

  13. Reliability analysis of ceramic matrix composite laminates

    Science.gov (United States)

    Thomas, David J.; Wetherhold, Robert C.

    1991-01-01

    At a macroscopic level, a composite lamina may be considered as a homogeneous orthotropic solid whose directional strengths are random variables. Incorporation of these random variable strengths into failure models, either interactive or non-interactive, allows for the evaluation of the lamina reliability under a given stress state. Using a non-interactive criterion for demonstration purposes, laminate reliabilities are calculated assuming previously established load sharing rules for the redistribution of load as the failure of laminae occur. The matrix cracking predicted by ACK theory is modeled to allow a loss of stiffness in the fiber direction. The subsequent failure in the fiber direction is controlled by a modified bundle theory. Results using this modified bundle model are compared with previous models which did not permit separate consideration of matrix cracking, as well as to results obtained from experimental data.

  14. Durable, High Thermal Conductivity Melt Infiltrated Ceramic Composites for Turbine Engine Applications Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Durable, creep-resistant ceramic composites are necessary to meet the increased operating temperatures targeted for advanced turbine engines. Higher operating...

  15. Experimental Study of Relationships between Ultrasonic Attenuation and Dispersion for Ceramic Matrix Composite

    Science.gov (United States)

    Naumenko, A. A.; Shcherbinin, S. A.; Makariev, D. I.; Rybyanets, A. N.

    In this paper an experimental study of different ceramic matrix composites with high elastic losses and dispersion (porous piezoceramics, composites ceramics/crystals) were carried out. Complex sets of elastic, dielectric, and piezoelectric parameters of the porous piezoceramics and ceramic matrix piezocomposites were determined by the impedance spectroscopy method using Piezoelectric Resonance Analysis software. Microstructure of polished and chipped surfaces of composite samples was observed with the optical and scanning electron microcopies. Experimental frequency dependencies of attenuation coefficients and ultrasonic velocities for different ceramic matrix composites were compared with the theoretical results obtained using general Kramers-Kronig relations between the ultrasonic attenuation and dispersion.

  16. Methods of enhancing conductivity of a polymer-ceramic composite electrolyte

    Science.gov (United States)

    Kumar, Binod (Inventor)

    2003-01-01

    Methods for enhancing conductivity of polymer-ceramic composite electrolytes are provided which include forming a polymer-ceramic composite electrolyte film by a melt casting technique and uniaxially stretching the film from about 5 to 15% in length. The polymer-ceramic composite electrolyte is also preferably annealed after stretching such that it has a room temperature conductivity of from 10.sup.-4 S cm.sup.-1 to 10.sup.-3 S cm.sup.-1. The polymer-ceramic composite electrolyte formed by the methods of the present invention may be used in lithium rechargeable batteries.

  17. The hot gas content of fossil galaxy clusters

    Science.gov (United States)

    Pratt, G. W.; Pointecouteau, E.; Arnaud, M.; van der Burg, R. F. J.

    2016-05-01

    We investigate the properties of the hot gas in four fossil galaxy systems detected at high significance in the Planck Sunyaev-Zeldovich (SZ) survey. XMM-Newton observations reveal overall temperatures of kT ~ 5-6 keV and yield hydrostatic masses M500,HE ≳ 3.5 × 1014M⊙, confirming their nature as bona fide massive clusters. We measure the thermodynamic properties of the hot gas in X-rays (out to beyond R500 in three cases) and derive their individual pressure profiles out to R ~ 2.5 R500 with the SZ data. We combine the X-ray and SZ data to measure hydrostatic mass profiles and to examine the hot gas content and its radial distribution. The average Navarro-Frenk-White (NFW) concentration parameter, ⟨ c500 ⟩ = 3.2 ± 0.4, is the same as that of relaxed "normal" clusters. The gas mass fraction profiles exhibit striking variation in the inner regions, but converge to approximately the cosmic baryon fraction (corrected for depletion) at R500. Beyond R500 the gas mass fraction profiles again diverge, which we interpret as being due to a difference in gas clumping and/or a breakdown of hydrostatic equilibrium in the external regions. Our observations point to considerable radial variation in the hot gas content and in the gas clumping and/or hydrostatic equilibrium properties in these fossil clusters, at odds with the interpretation of their being old, evolved, and undisturbed. At least some fossil objects appear to be dynamically young.

  18. Colloidal processing of Fe-based metal ceramic composites with high content of ceramic reinforcement

    Energy Technology Data Exchange (ETDEWEB)

    Escribano, J. A.; Ferrari, B.; Alvaredo, P.; Gordo, E.; Sanchez-Herencia, A. J.

    2013-07-01

    Major difficulties of processing metal-matrix composites by means of conventional powder metallurgy techniques are the lack of dispersion of the phases within the final microstructure. In this work, processing through colloidal techniques of the Fe-based metal-matrix composites, with a high content of a ceramic reinforcement (Ti(C,N) ), is presented for the first time in the literature. The colloidal approach allows a higher control of the powders packing and a better homogenization of phases since powders are mixed in a liquid medium. The chemical stability of Fe in aqueous medium determines the dispersion conditions of the mixture. The Fe slurries were formulated by optimising their zeta potential and their rheology, in order to shape bulk pieces by slip-casting. Preliminary results demonstrate the viability of this procedure, also opening new paths to the microstructural design of fully sintered Fe-based hard metal, with 50 vol. % of Ti(C,N) in its composition. (Author)

  19. The hot gas content of fossil galaxy clusters

    CERN Document Server

    Pratt, G W; Arnaud, M; van der Burg, R F J

    2016-01-01

    We investigate the properties of the hot gas in four fossil galaxy systems detected at high significance in the Planck Sunyaev-Zeldovich (SZ) survey. XMM-Newton observations reveal overall temperatures of kT ~ 5-6 keV and yield hydrostatic masses M500,HE > 3.5 x 10e14 Msun, confirming their nature as bona fide massive clusters. We measure the thermodynamic properties of the hot gas in X-rays (out to beyond R500 in three cases) and derive their individual pressure profiles out to R ~ 2.5 R500 with the SZ data. We combine the X-ray and SZ data to measure hydrostatic mass profiles and to examine the hot gas content and its radial distribution. The average Navarro-Frenk-White (NFW) concentration parameter, c500 = 3.2 +/- 0.4, is the same as that of relaxed `normal' clusters. The gas mass fraction profiles exhibit striking variation in the inner regions, but converge to approximately the cosmic baryon fraction (corrected for depletion) at R500. Beyond R500 the gas mass fraction profiles again diverge, which we int...

  20. Annual Conference on Composites and Advanced Ceramic Materials, 11th, Cocoa Beach, FL, Jan. 18-23, 1987, Proceedings

    Energy Technology Data Exchange (ETDEWEB)

    1987-08-01

    The present conference on advanced ceramic materials discusses topics in the fields of NDE, coating/joining/tribology techniques, fracture and interface phenomena, whisker- and particulate-reinforced composites, fiber and whisker properties, SiC and Si/sub 3/N/sub 4/, glass/glass-ceramic matrix composites, alumina-matrix composites, ceramic materials for space structures, and SiC- and Si/sub 3/N/sub 4/-matrix composites. Attention is given to ceramic characterization by thermal wave imaging, an advanced ceramic-to-metal joining process, the fracture modes of brittle-matrix unidirectional composites, the oxidation of SiC-containing composites, particulate matter in SiC whiskers, corrosion reactions in SiC ceramics, melt-infiltrated ceramic-matrix composites, environmental effects in toughened ceramics, and a ceramic composite heat exchanger.

  1. Minimal compliance design for metal–ceramic composites with lamellar microstructures

    DEFF Research Database (Denmark)

    Piat, R.; Sinchuk, Y.; Vasoya, M.;

    2011-01-01

    . Micromechanical models are applied for the calculation of the effective elastic properties of the composites. Optimized local lamella orientations and ceramic contents are calculated, and the difference between the initial (specimen with constant ceramic content and orientation) and the optimized designs......Metal–ceramic composites produced by melt infiltration of ceramic preforms are studied in an optimal design context. The ceramic preforms are manufactured through a process of freeze-casting of Al2O3 particle suspension. The microstructure of these composites can be presented as distributions...... of lamellar domains. With local ceramic volume fraction and lamella orientation chosen as the design variables, a minimum compliance optimization problem is solved based on topology optimization and finite element methods for metal–ceramic samples with different geometries and boundary conditions...

  2. Integration Science and Technology of Silicon-Based Ceramics and Composites:Technical Challenges and Opportunities

    Science.gov (United States)

    Singh, M.

    2013-01-01

    Ceramic integration technologies enable hierarchical design and manufacturing of intricate ceramic and composite parts starting with geometrically simpler units that are subsequently joined to themselves and/or to metals to create components with progressively higher levels of complexity and functionality. However, for the development of robust and reliable integrated systems with optimum performance for high temperature applications, detailed understanding of various thermochemical and thermomechanical factors is critical. Different technical approaches are required for the integration of ceramic to ceramic and ceramic to metal systems. Active metal brazing, in particular, is a simple and cost-effective method to integrate ceramic to metallic components. Active braze alloys usually contain a reactive filler metal (e.g., Ti, Cr, V, Hf etc) that promotes wettability and spreading by inducing chemical reactions with the ceramics and composites. In this presentation, various examples of brazing of silicon nitride to themselves and to metallic systems are presented. Other examples of joining of ceramic composites (C/SiC and SiC/SiC) using ceramic interlayers and the resulting microstructures are also presented. Thermomechanical characterization of joints is presented for both types of systems. In addition, various challenges and opportunities in design, fabrication, and testing of integrated similar (ceramic-ceramic) and dissimilar (ceramic-metal) material systems will be discussed. Potential opportunities and need for the development of innovative design philosophies, approaches, and integrated system testing under simulated application conditions will also be presented.

  3. Effect of Microstructure of Composite Powders on Microstructure and Properties of Microwave Sintered Alumina Matrix Ceramics

    Institute of Scientific and Technical Information of China (English)

    Hanmin Bian; Yong Yang; You Wang; Wei Tian; Haifu Jiang; Zhijuan Hu; Weimin Yu

    2013-01-01

    Two kinds of different structured alumina-titania composite powders were used to prepare alumina matrix ceramics by microwave sintering.One was powder mixture of alumina and titania at a micron-submicron level,in which fused-and-crushed alumina particles (micrometers) was clad with submicron-sized titania.The other was powder mixture of alumina and titania at nanometer-nanometer level,in which nano-sized alumina and nano-sized titania particles were homogeneously mixed by ball-milling and spray dried to prepare spherical alumina-titania composite powders.The effect of the microstructure of composite powders on microstructure and properties of microwave sintered alumina matrix ceramics were investigated.Nano-sized composite (NC) powder showed enhanced sintering behavior compared with micro-sized composite (MC) powders.The asprepared NC ceramic had much denser,finer and more homogenous microstructure than MC ceramic.The mechanical properties of NC ceramic were significantly higher than that of MC ceramic,e.g.the flexural strength,Vickers hardness and fracture toughness of NC ceramic were 85.3%,130.3% and 25.7% higher than that of MC ceramic,respectively.The improved mechanical properties of NC ceramic compared with that of MC ceramic were attributed to the enhanced densification and the finer and more homogeneous microstruc.ture through the use of the nanostructured composite powders.

  4. Composites (CFCCs) for low cost energy and cleaner environment. Continuous fiber ceramic composites program

    Energy Technology Data Exchange (ETDEWEB)

    1994-02-01

    For many industrial applications, materials are desired which combine light weight, high temperature strength, and stability in corrosive environments. Among competing materials, ceramics are noteworthy candidates for such applications. The use of ceramics is often constrained, however, by brittleness; i.e., low toughness. Ceramic composites are being developed to overcome this limitation. With recent advances in ceramic fiber technology, it is possible to design a composite material based on continuous ceramic fibers embedded in a ceramic matrix. The use of ceramic composites in industrial applications will result in reduced fuel consumption, but will also prevent airborne pollution (principally NO, SO{sub x}, CO{sub 2}, and particulates), and economically benefit the end user through energy and environmental savings and increased competitiveness. Industry will also benefit through increased productivity and consumers will benefit through lower energy and environmental costs and a cleaner environment. The development and use of CFCCs could become an important factor in the international competitiveness of U.S. industry. CFCCs will be a critical enabling material in the design and engineering of advanced components, systems, and processes. If CFCC technology is developed outside the United States, domestic users of these materials may be forced to rely on foreign suppliers of the products fabricated from CFCCs, as well as the materials themselves. Foreign countries, including Japan and France, have embarked on government-supported CFCC development efforts. With the market for CFCC products expected to be a $10 billion dollar market by 2010, CFCC development will be important for the competitiveness of U.S. industry and for retaining and creating jobs for U.S. citizens. This document summarizes the potential energy, environmental, and economic benefits that CFCCs will have for the U.S. economy and particularly for the industrial sector.

  5. Analytical Micromechanics Modeling Technique Developed for Ceramic Matrix Composites Analysis

    Science.gov (United States)

    Min, James B.

    2005-01-01

    Ceramic matrix composites (CMCs) promise many advantages for next-generation aerospace propulsion systems. Specifically, carbon-reinforced silicon carbide (C/SiC) CMCs enable higher operational temperatures and provide potential component weight savings by virtue of their high specific strength. These attributes may provide systemwide benefits. Higher operating temperatures lessen or eliminate the need for cooling, thereby reducing both fuel consumption and the complex hardware and plumbing required for heat management. This, in turn, lowers system weight, size, and complexity, while improving efficiency, reliability, and service life, resulting in overall lower operating costs.

  6. Mechanical behaviour of engineering materials. Metals, ceramics, polymers, and composites

    Energy Technology Data Exchange (ETDEWEB)

    Roesler, Joachim; Baeker, Martin [TU Braunschweig (Germany). Inst. fuer Werkstoffe; Harders, Harald

    2007-07-01

    How do engineering materials deform when bearing mechanical loads? To answer this crucial question, the book bridges the gap between continuum mechanics and materials science. The different kinds of material deformation (elasticity, plasticity, fracture, creep, fatigue) are explained in detail. The book also discusses the physical processes occurring during the deformation of all classes of engineering materials (metals, ceramics, polymers, and composites) and shows how these materials can be strengthened to meet the design requirements. It provides the knowledge needed in selecting the appropriate engineering material for a certain design problem.

  7. Ultrasonic and radiographic evaluation of advanced aerospace materials: Ceramic composites

    Science.gov (United States)

    Generazio, Edward R.

    1990-01-01

    Two conventional nondestructive evaluation techniques were used to evaluate advanced ceramic composite materials. It was shown that neither ultrasonic C-scan nor radiographic imaging can individually provide sufficient data for an accurate nondestructive evaluation. Both ultrasonic C-scan and conventional radiographic imaging are required for preliminary evaluation of these complex systems. The material variations that were identified by these two techniques are porosity, delaminations, bond quality between laminae, fiber alignment, fiber registration, fiber parallelism, and processing density flaws. The degree of bonding between fiber and matrix cannot be determined by either of these methods. An alternative ultrasonic technique, angular power spectrum scanning (APSS) is recommended for quantification of this interfacial bond.

  8. Hot gas filtration: Investigations to remove gaseous pollutant components out of flue gas during hot gas filtration. Final report; HGR: Untersuchung zur Minimierung von gasfoermigen Schadstoffen aus Rauchgasen bei der Heissgasfiltration. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Christ, A.; Gross, R.; Renz, U.

    1998-07-01

    Power plants with gas and steam turbines in pressurized fluidized bed or pressurized gasification processes enable power generation of coal with high efficiency and little emissions. To run these plants the cleaning of the flue gas is necessary before entering the turbines under the conditions of high temperature and pressure. Ceramic filter elements are the most probable method for hot gas cleaning. A simultaneous reduction of gaseous pollutant components under these conditions could help to make the whole process more efficient. The aim of the project is to integrate the catalytic reduction of carbon monoxide, hydrocarbons and nitric oxides into the hot gas filtration with ceramic filter elements as a one step mecanism. The project is focused on: - the catalytic behaviour of ferruginous ashes of brown coal, - the effectiveness of calcinated aluminates as a catalyst to remove uncombusted hydrocarbons in a hot gas filtration unit, - numerical simulation of the combined removal of particles and gaseous pollutant components out of the flue gas. (orig.) [Deutsch] Gas- und Dampfturbinen-Kraftwerke mit Druckwirbelschicht- oder mit Druckvergasungsverfahren ermoeglichen die Verstromung von Kohle mit hohem Wirkungsgrad und niedrigen Emissionen. Eine Voraussetzung fuer den Betrieb dieser Anlagen ist die Entstaubung der Rauchgase bei hohen Temperaturen und Druecken. Abreinigungsfilter mit keramischen Elementen werden dazu eingesetzt. Eine Reduzierung gasfoermiger Schadstoffe unter den gleichen Bedingungen koennte die Rauchgaswaesche ersetzen. Ziel des Gesamtvorhabens ist es, die Integration von Heissgasfiltration und katalytischem Abbau der Schadstoffe Kohlenmonoxid, Kohlenwasserstoffe und Stickoxide in einem Verfahrensschritt zu untersuchen. Die Arbeitsschwerpunkte dieses Teilvorhabens betreffen - die katalytische Wirkung eisenhaltiger Braunkohlenaschen, - die Wirksamkeit des Calciumaluminats als Katalysator des Abbaus unverbrannter Kohlenwasserstoffe im Heissgasfilter

  9. Modelling and analysis of CVD processes in porous media for ceramic composite preparation

    NARCIS (Netherlands)

    Lin, Y.S.; Burggraaf, A.J.

    1991-01-01

    A continuum phenomenological model is presented to describe chemical vapour deposition (CVD) of solid product inside porous substrate media for the preparation of reinforced ceramic-matrix composites [by the chemical vapour infiltration (CVI) process] and ceramic membrane composites (by a modified C

  10. A Comprehensive Study on Microstructure Mechanics Relationships of Ceramic Matrix Composites

    Science.gov (United States)

    1989-12-20

    The background of this research stems from the need to understand the physical mechanisms of brittle matrix cracks in fiber reinforced ceramic matrix composites . Three...theoretical and the simulative aspects. Ceramic matrix composites , Matrix cracking stress, Specimen fabrication, Testing, Theory, Simulations, Uniaxial fiber, Fracture mechanics, Oxidation, Fiber breaks.

  11. Quantifying Effects of Voids in Woven Ceramic Matrix Composites

    Science.gov (United States)

    Goldsmith, Marlana B.; Sankar, Bhavani V.; Haftka, Raphael T.; Goldberg, Robert K.

    2013-01-01

    Randomness in woven ceramic matrix composite architecture has been found to cause large variability in stiffness and strength. The inherent voids are an aspect of the architecture that may cause a significant portion of the variability. A study is undertaken to investigate the effects of many voids of random sizes and distributions. Response surface approximations were formulated based on void parameters such as area and length fractions to provide an estimate of the effective stiffness. Obtaining quantitative relationships between the properties of the voids and their effects on stiffness of ceramic matrix composites are of ultimate interest, but the exploratory study presented here starts by first modeling the effects of voids on an isotropic material. Several cases with varying void parameters were modeled which resulted in a large amount of variability of the transverse stiffness and out-of-plane shear stiffness. An investigation into a physical explanation for the stiffness degradation led to the observation that the voids need to be treated as an entity that reduces load bearing capabilities in a space larger than what the void directly occupies through a corrected length fraction or area fraction. This provides explanation as to why void volume fraction is not the only important factor to consider when computing loss of stiffness.

  12. Thermal and destructive interrogation of ceramic matrix composites

    Science.gov (United States)

    Ojard, Greg; Doza, Douglas; Ouyang, Zhong; Angel, Paul; Smyth, Imelda; Santhosh, Unni; Ahmad, Jalees; Gowayed, Yasser

    2015-03-01

    Ceramic matrix composites are intended for elevated temperature use and their performance at temperature must be clearly understood as insertion efforts are to be realized. Most efforts to understand ceramic matrix composites at temperature are based on their lifetime at temperature under stress based on fatigue or creep testing or residual testing after some combination of temperature, stress and time. While these efforts can be insightful especially based on their mechanical performance, there is no insight into how other properties are changing with thermal exposure. To gain additional insight into oxidation behavior of CMC samples, a series of fatigue and creep samples tested at two different temperatures were non-destructively interrogated after achieving run-out conditions by multiple thermal methods and limited X-ray CT. After non-destructive analysis, residual tensile tests were undertaken at room temperature. The resulting residual properties will be compared against the non-destructive data. Analysis will be done to see if data trends can be determined and correlated to the level and duration of exposure.

  13. Piezoelectric ceramic fibers for active fiber composites: a comparative study

    Science.gov (United States)

    Kornmann, Xavier; Huber, Christian; Elsener, Hans-Rudolf

    2003-08-01

    The morphology and the free strain performances of three different piezoelectric ceramic fibers used for the manufacture of active fiber composites (AFCs) have been investigated. The morphology of the fibers has a direct influence on the manufacture of the AFCs. Fibers with non-uniform diameters are more difficult to contact with the interdigitated electrodes and can be the cause of irreparable damages in AFCs. An indirect method requiring the use of a simple analytical model is proposed to evaluate the free strain of active fiber composites. This indirect method presents a relatively good agreement with direct free strain measurements performed with strain gages glued on both sides of an AFC. The results show a systematic difference of ca. 20 % between the indirect and the direct methods. However, the indirect method did not permit to see differences of piezoelectric performance between the types of fibers.

  14. Detecting Damage in Ceramic Matrix Composites Using Electrical Resistance

    Science.gov (United States)

    Smith, Craig E.; Gyekenyesi, Andrew

    2011-01-01

    The majority of damage in SiC/SiC ceramic matrix composites subjected to monotonic tensile loads is in the form of distributed matrix cracks. These cracks initiate near stress concentrations, such as 90 deg fiber tows or large matrix pores and continue to accumulate with additional stress until matrix crack saturation is achieved. Such damage is difficult to detect with conventional nondestructive evaluation techniques (immersion ultrasonics, x-ray, etc.). Monitoring a specimen.s electrical resistance change provides an indirect approach for monitoring matrix crack density. Sylramic-iBN fiber- reinforced SiC composites with a melt infiltrated (MI) matrix were tensile tested at room temperature. Results showed an increase in resistance of more than 500% prior to fracture, which can be detected either in situ or post-damage. A relationship between resistance change and matrix crack density was also determined.

  15. Detecting Cracks in Ceramic Matrix Composites by Electrical Resistance

    Science.gov (United States)

    Smith, Craig; Gyekenyesi, Andrew

    2011-01-01

    The majority of damage in SiC/SiC ceramic matrix composites subjected to monotonic tensile loads is in the form of distributed matrix cracks. These cracks initiate near stress concentrations, such as 90o fiber tows or large matrix pores and continue to accumulate with additional stress until matrix crack saturation is achieved. Such damage is difficult to detect with conventional nondestructive evaluation techniques (immersion ultrasonics, x-ray, etc.). Monitoring a specimen.s electrical resistance change provides an indirect approach for monitoring matrix crack density. Sylramic-iBN fiber- reinforced SiC composites with a melt infiltrated (MI) matrix were tensile tested at room temperature. Results showed an increase in resistance of more than 500% prior to fracture, which can be detected either in situ or post-damage. A relationship between resistance change and matrix crack density was also determined.

  16. Laser Machining of Melt Infiltrated Ceramic Matrix Composite

    Science.gov (United States)

    Jarmon, D. C.; Ojard, G.; Brewer, D.

    2012-01-01

    As interest grows in considering the use of ceramic matrix composites for critical components, the effects of different machining techniques, and the resulting machined surfaces, on strength need to be understood. This work presents the characterization of a Melt Infiltrated SiC/SiC composite material system machined by different methods. While a range of machining approaches were initially considered, only diamond grinding and laser machining were investigated on a series of tensile coupons. The coupons were tested for residual tensile strength, after a stressed steam exposure cycle. The data clearly differentiated the laser machined coupons as having better capability for the samples tested. These results, along with micro-structural characterization, will be presented.

  17. Update on CMH-17 Volume 5: Ceramic Matrix Composites

    Science.gov (United States)

    David, Kaia; Pierce, Jennifer; Kiser, James; Keith, William P.; Wilson, Gregory S.

    2015-01-01

    CMC components are projected to enter service in commercial aircraft in 2016. A wide range of issues must be addressed prior to certification of this hardware. The Composite Materials Handbook-17, Volume 5 on ceramic matrix composites is being revised to support FAA certification of CMCs for hot structure and other elevated temperature applications. The handbook supports the development and use of CMCs through publishing and maintaining proven, reliable engineering information and standards that have been thoroughly reviewed. Volume 5 will contain detailed sections describing CMC materials processing, design analysis guidelines, testing procedures, and data analysis and acceptance. A review of the status of and plans for two of these areas, which are being addressed by the M and P Working Group and the Testing Working Group, will be presented along with a timeline for the preparation of CMH-17, Volume 5.

  18. Modeling oxidation damage of continuous fiber reinforced ceramic matrix composites

    Institute of Scientific and Technical Information of China (English)

    Cheng-Peng Yang; Gui-Qiong Jiao; Bo Wang

    2011-01-01

    For fiber reinforced ceramic matrix composites (CMCs), oxidation of the constituents is a very important damage type for high temperature applications. During the oxidizing process, the pyrolytic carbon interphase gradually recesses from the crack site in the axial direction of the fiber into the interior of the material. Carbon fiber usually presents notch-like or local neck-shrink oxidation phenomenon, causing strength degradation. But, the reason for SiC fiber degradation is the flaw growth mechanism on its surface. A micromechanical model based on the above mechanisms was established to simulate the mechanical properties of CMCs after high temperature oxidation. The statistic and shearlag theory were applied and the calculation expressions for retained tensile modulus and strength were deduced, respectively. Meanwhile, the interphase recession and fiber strength degradation were considered. And then, the model was validated by application to a C/SiC composite.

  19. Ceramic Composite Mechanical Fastener System for High-Temperature Structural Assemblies Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Under Phase I, the feasibility of a novel thermal stress-free ceramic composite mechanical fastener system suitable for assembly of high-temperature composite...

  20. Robust Joining and Assembly of Ceramic Matrix Composites for High Temperature Applications

    Science.gov (United States)

    Singh, Mrityunjay

    2003-01-01

    Advanced ceramic matrix composites (CMCs) are under active consideration for use in a wide variety of high temperature applications within the aerospace, energy, and nuclear industries. The engineering designs of CMC components require fabrication and manufacturing of large and complex shaped parts of various thicknesses. In many instances, it is more economical to build up complex shapes by joining simple geometrical shapes. Thus, joining and attachment have been recognized as enabling technologies for successful utilization of ceramic components in various demanding applications. In this presentation, various challenges and opportunities in design, fabrication, and testing of high temperature joints in ceramic matrix composites will be presented. A wide variety of ceramic composites, in different shapes and sizes, have been joined using an affordable, robust ceramic joining technology (ARCJoinT). Microstructure and mechanical properties of joints in melt infiltrated and CVI Sic matrix composites will be reported. Various joint design philosophies and design issues in joining of composites will be discussed.

  1. Performance investigation of 1-3 piezoelectric ceramic-cement composite

    Energy Technology Data Exchange (ETDEWEB)

    Cheng Xin, E-mail: chengxin@ujn.edu.cn [University of Jinan, School of Materials Science and Engineering, Jinan 250022 (China); Xu Dongyu, E-mail: xuy_sha@163.com [Shandong University, State Key Lab of Crystal Materials, Jinan 250100 (China); Lu Lingchao; Huang Shifeng [University of Jinan, School of Materials Science and Engineering, Jinan 250022 (China); Jiang Minhua [Shandong University, State Key Lab of Crystal Materials, Jinan 250100 (China)

    2010-05-15

    A 1-3 piezoelectric ceramic-cement composite has been fabricated using sulphoaluminate cement and lead niobium-magnesium zirconate titanate ceramics (P(MN)ZT) as matrix and functional component, respectively. The influences of piezoelectric ceramic volume fraction, aspect ratios of piezoelectric ceramic rods and temperature on the piezoelectric and dielectric properties of the composites were studied. This composite was shown to exhibit an improved electromechanical coupling coefficient with the mechanical quality factor reduced. Furthermore, the acoustic impedance of the composites could also be adjusted to match concrete structures. It has been demonstrated that by adjusting the piezoelectric ceramic volume fraction and shape parameters, the developed composite can be eventually used as sensing element in structural health monitoring.

  2. ELASTIC BEHAVIOR ANALYSIS OF 3D ANGLE-INTERLOCK WOVEN CERAMIC COMPOSITES

    Institute of Scientific and Technical Information of China (English)

    Chang Yanjun; Jiao Guiqiong; Wang Bo; Liu Wei

    2006-01-01

    A micromechanical model for elastic behavior analysis of angle-interlock woven ceramic composites is proposed in this paper. This model takes into account the actual fabric structure by considering the fiber undulation and continuity in space, the cavities between adjacent yarns and the actual cross-section geometry of the yarn. Based on the laminate theory, the elastic properties of 3D angle-interlock woven ceramic composites are predicted. Different numbers of interlaced wefts have almost the same elastic moduli. The thickness of ceramic matrix has little effect on elastic moduli. When the undulation ratio increases longitudinal modulus decreases and the other Young's moduli increase. Good agreement between theoretical predictions and experimental results demonstrates the feasibility of the proposed model in analyzing the elastic properties of3D angle-interlock woven ceramic composites. The results of this paper verify the fact that the method of analyzing polyester matrix composites is suitable for woven ceramic composites.

  3. DEVELOPMENT OF SMOVEN PROCESS FOR HOT GAS DESULFURIZATION

    Institute of Scientific and Technical Information of China (English)

    彭万旺; 步学朋; 王乃计; 戢绪国; 谢可玉

    1997-01-01

    The Beijing Research Institute of Coal Chemistry (BRICC) is developing the SMOVEN process for hot gas desulfurization. The SMOVEN process features sulfidation in an entrained bed, regeneration in a low velocity fluid bed or a moving bed with oxygen and sorbent circulation controlled by gas stream. A series of tests on the bench scale unit and the continuous process development unit were carried out. The regenerable metal oxide sorbents were adopted for the sulfurrelated components removing from coal gas at the temperature of 550~650℃. A fluidized bed gasifier of 100mm (id) generated coal gas for tests. The principle of SMOVEN process has been positively verified.

  4. Complex oxide with negative thermal expansion for producing ceramic matrix composites with invar effect

    Science.gov (United States)

    Dedova, Elena S.; Pertushina, Mariya U.; Kondratenko, Anton I.; Gorev, Mikhail V.; Kulkov, Sergei N.

    2016-11-01

    The article investigates the phase composition of (Al2O3-20 wt % ZrO2)-ZrW2O8 ceramic composites obtained by cold-pressing and sintering processes. Using X-ray analysis it has been shown that composites mainly have monoclinic modification of zirconium dioxide and orthorhombic phase of aluminum oxide. After adding zirconium tungstate the phase composition of sintered ceramics changes, followed by the formation of tungsten-aluminates spinel such as Alx(WOy)z. It has been shown that thermal expansion coefficient of material decreases approximatly by 30%, as compared with initial ceramics.

  5. Advanced Ceramic Matrix Composites with Multifunctional and Hybrid Structures

    Science.gov (United States)

    Singh, Mrityunjay; Morscher, Gregory N.

    2004-01-01

    Ceramic matrix composites are leading candidate materials for a number of applications in aeronautics, space, energy, and nuclear industries. Potential composite applications differ in their requirements for thickness. For example, many space applications such as "nozzle ramps" or "heat exchangers" require very thin (structures whereas turbine blades would require very thick parts (> or = 1 cm). Little is known about the effect of thickness on stress-strain behavior or the elevated temperature tensile properties controlled by oxidation diffusion. In this study, composites consisting of woven Hi-Nicalon (trademark) fibers a carbon interphase and CVI SiC matrix were fabricated with different numbers of plies and thicknesses. The effect of thickness on matrix crack formation, matrix crack growth and diffusion kinetics will be discussed. In another approach, hybrid fiber-lay up concepts have been utilized to "alloy" desirable properties of different fiber types for mechanical properties, thermal stress management, and oxidation resistance. Such an approach has potential for the C(sub I)-SiC and SiC(sub f)-SiC composite systems. CVI SiC matrix composites with different stacking sequences of woven C fiber (T300) layers and woven SiC fiber (Hi-Nicalon (trademark)) layers were fabricated. The results will be compared to standard C fiber reinforced CVI SiC matrix and Hi-Nicalon reinforced CVI SiC matrix composites. In addition, shear properties of these composites at different temperatures will also be presented. Other design and implementation issues will be discussed along with advantages and benefits of using these materials for various components in high temperature applications.

  6. Bonding of ceramic insert to a laboratory particle filler composite.

    Science.gov (United States)

    Kienanen, Pietari; Alander, Pasi; Lassila, Lippo V J; Vallittu, Pekka K

    2005-10-01

    The push-out bond strength of cylindrical ceramic inserts (CI) to particulate filler resin composite (VC) was evaluated in this study. Various surface treatments to improve the adhesion of CI to resin composite were tested. Additionally, the effect of fiber-reinforced composite (FRC) laminate encapsulation around CI was tested. Feldspathic porcelain CI with a diameter of 3.1 mm was bonded to VC. Adhesive resin was used for bonding. In group 1, no surface treatment of CI was done. In group 2, CI was encapsulated with a thin layer of woven glass FRC. In group 3, the surface of the CI was tribochemically silica coated and silanized. In group 4, the surface of the CI was grit-blasted with 50 microm aluminum oxide and etched with hydrofluoric acid. In group 5, the grit-blasted CI was encapsulated with a layer of FRC. The specimens (n = 6/group) were either dry stored or thermocycled in water (6000 x 5-55 degrees C). The push-out test was carried out with a universal material testing machine. The highest push-out strength was achieved in group 5 (20.4 MPa) and the lowest in group 2 (11.5 MPa). ANOVA revealed that both surface treatment and storage condition had a significant effect on push-out strength (p < 0.05). We conclude that the additional glass FRC encapsulation can be used to increase the bond strength of insert to composite.

  7. Reducing chemical vapour infiltration time for ceramic matrix composites.

    Science.gov (United States)

    Timms, L. A.; Westby, W.; Prentice, C.; Jaglin, D.; Shatwell, R. A.; Binner, J. G. P.

    2001-02-01

    Conventional routes to producing ceramic matrix composites (CMCs) require the use of high temperatures to sinter the individual ceramic particles of the matrix together. Sintering temperatures are typically much higher than the upper temperature limits of the fibres. This paper details preliminary work carried out on producing a CMC via chemical vapour infiltration (CVI), a process that involves lower processing temperatures, thus avoiding fibre degradation. The CVI process has been modified and supplemented in an attempt to reduce the CVI process time and to lower the cost of this typically expensive process. To this end microwave-enhanced CVI (MECVI) has been chosen, along with two alternative pre-infiltration steps: electrophoretic infiltration and vacuum bagging. The system under investigation is based on silicon carbide fibres within a silicon carbide matrix (SiCf/SiC). The results demonstrate that both approaches result in an enhanced initial density and a consequent significant reduction in the time required for the MECVI processing step. Dual energy X-ray absorptiometry was used as a non-destructive, density evaluation technique. Initial results indicate that the presence of the SiC powder in the pre-form changes the deposition profile during the MECVI process.

  8. Design Concepts for Cooled Ceramic Composite Turbine Vane

    Science.gov (United States)

    Boyle, Robert J.; Parikh, Ankur H.; Nagpal, VInod K.

    2015-01-01

    The objective of this work was to develop design concepts for a cooled ceramic vane to be used in the first stage of the High Pressure Turbine(HPT). To insure that the design concepts were relevant to the gas turbine industry needs, Honeywell International Inc. was subcontracted to provide technical guidance for this work. The work performed under this contract can be divided into three broad categories. The first was an analysis of the cycle benefits arising from the higher temperature capability of Ceramic Matrix Composite(CMC) compared with conventional metallic vane materials. The second category was a series of structural analyses for variations in the internal configuration of first stage vane for the High Pressure Turbine(HPT) of a CF6 class commercial airline engine. The third category was analysis for a radial cooled turbine vanes for use in turboshaft engine applications. The size, shape and internal configuration of the turboshaft engine vanes were selected to investigate a cooling concept appropriate to small CMC vanes.

  9. Improved C/SiC Ceramic Composites Made Using PIP

    Science.gov (United States)

    Easler, Timothy

    2007-01-01

    Improved carbon-fiber-reinforced SiC ceramic-matrix composite (C/SiC CMC) materials, suitable for fabrication of thick-section structural components, are producible by use of a combination of raw materials and processing conditions different from such combinations used in the prior art. In comparison with prior C/SiC CMC materials, these materials have more nearly uniform density, less porosity, and greater strength. The majority of raw-material/processing-condition combinations used in the prior art involve the use of chemical vapor infiltration (CVI) for densifying the matrix. In contrast, in synthesizing a material of the present type, one uses a combination of infiltration with, and pyrolysis of, a preceramic polymer [polymer infiltration followed by pyrolysis (PIP)]. PIP processing is performed in repeated, tailored cycles of infiltration followed by pyrolysis. Densification by PIP processing takes less time and costs less than does densification by CVI. When one of these improved materials was tested by exposure to a high-temperature, inert-gas environment that caused prior C/SiC CMCs to lose strength, this material did not lose strength. (Information on the temperature and exposure time was not available at the time of writing this article.) A material of the present improved type consists, more specifically, of (1) carbon fibers coated with an engineered fiber/matrix interface material and (2) a ceramic matrix, containing SiC, derived from a pre-ceramic polymer with ceramic powder additions. The enhancements of properties of these materials relative to those of prior C/SiC CMC materials are attributable largely to engineering of the fiber/ matrix interfacial material and the densification process. The synthesis of a material of this type includes processing at an elevated temperature to a low level of open porosity. The approach followed in this processing allows one to fabricate not only simple plates but also more complexly shaped parts. The carbon fiber

  10. Microstructures and Composition of Ceramic Coatings on Aluminum Produced by Micro-Arc Oxidation

    Institute of Scientific and Technical Information of China (English)

    SHEN De-jiu; WANG Yu-lin; GU Wei-chao; XING Guang-zhong

    2004-01-01

    Microstructures and phase composition of the ceramic coatings formed on pure aluminum by heteropolar pulsed current ceramic synthesizing system for different periods were investigated by X-ray diffraction (XRD) and scanning electronic microscopy (SEM). Results show that the amount of the discharge channels in the ceramic coating sminish while the aperture largen in the micro-arc oxidation process, and the surface of the ceramic coatingmelted and solidified in the process.XRD studies of ceramic coatings deposited for different time show that these coatings consist mainly of α-Al2 O3, γ-Al2 O3 , θ-Al2 O3 and a little amorphous phase, and phase composition of compact and porous ceramic coatings don' t have much difference but have a little change of the content of α-Al2 O3 and amorphous phase.

  11. A ceramic matrix composite thermal protection system for hypersonic vehicles

    Science.gov (United States)

    Riccitiello, Salvatore R.; Love, Wendell L.; Pitts, William C.

    1993-01-01

    The next generation of hypersonic vehicles (NASP, SSTO) that require reusable thermal protection systems will experience acreage surface temperatures in excess of 1100 C. More important, they will experience a more severe physical environment than the Space Shuttle due to non-pristine launching and landing conditions. As a result, maintenance, inspection, and replacement factors must be more thoroughly incorporated into the design of the TPS. To meet these requirements, an advanced thermal protection system was conceived, designated 'TOPHAT'. This system consists of a toughened outer ceramic matrix composite (CMC) attached to a rigid reusable surface insulator (RSI) which is directly bonded to the surface. The objective of this effort was to evaluate this concept in an aeroconvective environment, to determine the effect of impacts to the CMC material, and to compare the results with existing thermal protection systems.

  12. Micromechanics-Based Computational Simulation of Ceramic Matrix Composites

    Science.gov (United States)

    Murthy, Pappu L. N.; Mutal, Subodh K.; Duff, Dennis L. (Technical Monitor)

    2003-01-01

    Advanced high-temperature Ceramic Matrix Composites (CMC) hold an enormous potential for use in aerospace propulsion system components and certain land-based applications. However, being relatively new materials, a reliable design properties database of sufficient fidelity does not yet exist. To characterize these materials solely by testing is cost and time prohibitive. Computational simulation then becomes very useful to limit the experimental effort and reduce the design cycle time, Authors have been involved for over a decade in developing micromechanics- based computational simulation techniques (computer codes) to simulate all aspects of CMC behavior including quantification of scatter that these materials exhibit. A brief summary/capability of these computer codes with typical examples along with their use in design/analysis of certain structural components is the subject matter of this presentation.

  13. Economical Fabrication of Thick-Section Ceramic Matrix Composites

    Science.gov (United States)

    Babcock, Jason; Ramachandran, Gautham; Williams, Brian; Benander, Robert

    2010-01-01

    A method was developed for producing thick-section [>2 in. (approx.5 cm)], continuous fiber-reinforced ceramic matrix composites (CMCs). Ultramet-modified fiber interface coating and melt infiltration processing, developed previously for thin-section components, were used for the fabrication of CMCs that were an order of magnitude greater in thickness [up to 2.5 in. (approx.6.4 cm)]. Melt processing first involves infiltration of a fiber preform with the desired interface coating, and then with carbon to partially densify the preform. A molten refractory metal is then infiltrated and reacts with the excess carbon to form the carbide matrix without damaging the fiber reinforcement. Infiltration occurs from the inside out as the molten metal fills virtually all the available void space. Densification to 41 ksi (approx. 283 MPa) flexural strength.

  14. Investigations on the sintering response of steel-ceramic composites

    Science.gov (United States)

    Baumgart, C.; Weigelt, C.; Krüger, L.; Aneziris, C. G.

    2016-07-01

    Purpose of this article is the evaluation of the influence of sintering parameters on the microstructure evolution and mechanical properties of pressureless sintered metal matrix composites consisting of metastable 16Cr7Mn7Ni-steel with 0 or 5 vol.% magnesia partially stabilized zirconia (Mg-PSZ) particles. The materials were prepared from powder raw materials via extrusion at ambient temperature. Three different temperatures between 1280 °C and 1380 °C and two varying dwell times of 40 min and 120 min at maximum temperature were applied. Both, tensile and compression tests are conducted at quasi-static strain rates for comparison of strength level, deformability and energy absorption capability. The results are discussed with regard to the porosity of the specimens, the interface between steel and ceramic, the TRansformation Induced Plasticity (TRIP)-effect occurrence and the failure behavior.

  15. Nondestructive Damage Evaluation in Ceramic Matrix Composites for Aerospace Applications

    Directory of Open Access Journals (Sweden)

    Konstantinos G. Dassios

    2013-01-01

    Full Text Available Infrared thermography (IRT and acoustic emission (AE are the two major nondestructive methodologies for evaluating damage in ceramic matrix composites (CMCs for aerospace applications. The two techniques are applied herein to assess and monitor damage formation and evolution in a SiC-fiber reinforced CMC loaded under cyclic and fatigue loading. The paper explains how IRT and AE can be used for the assessment of the material’s performance under fatigue. IRT and AE parameters are specifically used for the characterization of the complex damage mechanisms that occur during CMC fracture, and they enable the identification of the micromechanical processes that control material failure, mainly crack formation and propagation. Additionally, these nondestructive parameters help in early prediction of the residual life of the material and in establishing the fatigue limit of materials rapidly and accurately.

  16. Nondestructive damage evaluation in ceramic matrix composites for aerospace applications.

    Science.gov (United States)

    Dassios, Konstantinos G; Kordatos, Evangelos Z; Aggelis, Dimitrios G; Matikas, Theodore E

    2013-01-01

    Infrared thermography (IRT) and acoustic emission (AE) are the two major nondestructive methodologies for evaluating damage in ceramic matrix composites (CMCs) for aerospace applications. The two techniques are applied herein to assess and monitor damage formation and evolution in a SiC-fiber reinforced CMC loaded under cyclic and fatigue loading. The paper explains how IRT and AE can be used for the assessment of the material's performance under fatigue. IRT and AE parameters are specifically used for the characterization of the complex damage mechanisms that occur during CMC fracture, and they enable the identification of the micromechanical processes that control material failure, mainly crack formation and propagation. Additionally, these nondestructive parameters help in early prediction of the residual life of the material and in establishing the fatigue limit of materials rapidly and accurately.

  17. Corrosion Issues for Ceramics in Gas Turbines

    Science.gov (United States)

    Jacobson, Nathan; Opila, Elizabeth; Nickel, Klaus G.

    2004-01-01

    The requirements for hot-gas-path materials in gas turbine engines are demanding. These materials must maintain high strength and creep resistance in a particularly aggressive environment. A typical gas turbine environment involves high temperatures, rapid gas flow rates, high pressures, and a complex mixture of aggressive gases. Over the past forty years, a wealth of information on the behavior of ceramic materials in heat engine environments has been obtained. In the first part of the talk we summarize the behavior of monolithic SiC and Si3N4. These materials show excellent baseline behavior in clean, oxygen environments. However the aggressive components in a heat engine environment such as water vapor and salt deposits can be quite degrading. In the second part of the talk we discuss SiC-based composites. The critical issue with these materials is oxidation of the fiber coating. We conclude with a brief discussion of future directions in ceramic corrosion research.

  18. A Model for Estimating Nonlinear Deformation and Damage in Ceramic Matrix Composites (Preprint)

    Science.gov (United States)

    2011-07-01

    AFRL-RX-WP-TP-2011-4232 A MODEL FOR ESTIMATING NONLINEAR DEFORMATION AND DAMAGE IN CERAMIC MATRIX COMPOSITES (PREPRINT) Unni Santhosh and...5a. CONTRACT NUMBER In-house 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 62102F 6. AUTHOR(S) Unni Santhosh and Jalees Ahmad 5d. PROJECT...Composite Materials, 2010 A Model for Estimating Nonlinear Deformation and Damage in Ceramic Matrix Composites Unni Santhosh and Jalees Ahmad Research

  19. Continuous fiber ceramic composites for energy related applications. Final report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-04-07

    The US Department of Energy has established the Continuous Fiber Ceramic Composites (CFCC) program to develop technology for the manufacture of CFCC`s for use in industrial applications where a reduction in energy usage or emissions could be realized. As part of this program, the Dow Chemical Company explored the manufacture of a fiber reinforced/self reinforced silicon nitride for use in industrial chemical processing. In Dow`s program, CFCC manufacturing technology was developed around traditional, cost effective, tape casting routes. Formulations were developed and coupled with unique processing procedures which enabled the manufacture of tubular green laminates of the dimension needed for the application. An evaluation of the effect of various fibers and fiber coatings on the properties of a fiber reinforced composites was also conducted. Results indicated that fiber coatings could provide composites exhibiting non-catastrophic failure and substantially improved toughness. However, an evaluation of these materials in industrial process environments showed that the material system chosen by Dow did not provide the required performance improvements to make replacement of current metallic components with CFCC components economically viable.

  20. Probabilistic Failure Analysis for Wound Composite Ceramic Cladding Assembly

    Energy Technology Data Exchange (ETDEWEB)

    Hemrick, James Gordon [ORNL; Lara-Curzio, Edgar [ORNL

    2013-01-01

    Advanced ceramic matrix composites based on silicon carbide (SiC) are being considered as candidate material systems for nuclear fuel cladding in light water reactors. The SiC composite structure is considered due to its assumed exceptional performance under accident scenarios, where its excellent high-temperature strength and slow reaction kinetics with steam and associated mitigated hydrogen production are desirable. The specific structures of interest consist of a monolithic SiC cylinder surrounded by interphase-coated SiC woven fibers in a tubular form and infiltrated with SiC. Additional SiC coatings on the outermost surface of the assembly are also being considered to prevent hydrothermal corrosion of the fibrous structure. The inner monolithic cylinder is expected to provide a hermetic seal to contain fission products under normal conditions. While this approach offers the promise of higher burn-up rates and safer behavior in the case of LOCA events, the reliability of such structures must be demonstrated in advance. Therefore, a probability failure analysis study was performed of such monolithic-composite hybrid structures to determine the feasibility of these design concepts. This analysis will be used to predict the future performance of candidate systems in an effort to determine the feasibility of these design concepts and to make future recommendations regarding materials selection.

  1. Structure recognition from high resolution images of ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Ushizima, Daniela; Perciano, Talita; Krishnan, Harinarayan; Loring, Burlen; Bale, Hrishikesh; Parkinson, Dilworth; Sethian, James

    2015-01-05

    Fibers provide exceptional strength-to-weight ratio capabilities when woven into ceramic composites, transforming them into materials with exceptional resistance to high temperature, and high strength combined with improved fracture toughness. Microcracks are inevitable when the material is under strain, which can be imaged using synchrotron X-ray computed micro-tomography (mu-CT) for assessment of material mechanical toughness variation. An important part of this analysis is to recognize fibrillar features. This paper presents algorithms for detecting and quantifying composite cracks and fiber breaks from high-resolution image stacks. First, we propose recognition algorithms to identify the different structures of the composite, including matrix cracks and fibers breaks. Second, we introduce our package F3D for fast filtering of large 3D imagery, implemented in OpenCL to take advantage of graphic cards. Results show that our algorithms automatically identify micro-damage and that the GPU-based implementation introduced here takes minutes, being 17x faster than similar tools on a typical image file.

  2. Preparation of Machinable Y-TZP/LaPO4 Composite Ceramics by Liquid Precursor Infiltration

    Institute of Scientific and Technical Information of China (English)

    周振君; 杨正方; 袁启明; 李秀华

    2002-01-01

    A machinable Y-TZP/LaPO4 composite ceramic was prepared by infiltrating LaPO4 liquid precursor into Y-TZP porous ceramic. Sintered Y-TZP ceramic preformed with 35% (volume fraction) open pore volume was made by adding graphite (30%, volume fraction). The Y-TZP/LaPO4 composite ceramics containing different LaPO4 contents were obtained by infiltration and pyrolysis cycles. The machinability and mechanical properties of materials were investigated. The results show that the machinable Y-TZP/LaPO4 composite ceramics containing 2.3% to 7.5% (volume fraction) LaPO4 has good machinability as well as outstanding mechanical properties.

  3. Monitoring Damage Accumulation in Ceramic Matrix Composites Using Electrical Resistivity

    Science.gov (United States)

    Smith, Craig E.; Morscher, Gregory N.; Xia, Zhenhai H.

    2008-01-01

    The electric resistance of woven SiC fiber reinforced SiC matrix composites were measured under tensile loading conditions. The results show that the electrical resistance is closely related to damage and that real-time information about the damage state can be obtained through monitoring of the resistance. Such self-sensing capability provides the possibility of on-board/in-situ damage detection and accurate life prediction for high-temperature ceramic matrix composites. Woven silicon carbide fiber-reinforced silicon carbide (SiC/SiC) ceramic matrix composites (CMC) possess unique properties such as high thermal conductivity, excellent creep resistance, improved toughness, and good environmental stability (oxidation resistance), making them particularly suitable for hot structure applications. In specific, CMCs could be applied to hot section components of gas turbines [1], aerojet engines [2], thermal protection systems [3], and hot control surfaces [4]. The benefits of implementing these materials include reduced cooling air requirements, lower weight, simpler component design, longer service life, and higher thrust [5]. It has been identified in NASA High Speed Research (HSR) program that the SiC/SiC CMC has the most promise for high temperature, high oxidation applications [6]. One of the critical issues in the successful application of CMCs is on-board or insitu assessment of the damage state and an accurate prediction of the remaining service life of a particular component. This is of great concern, since most CMC components envisioned for aerospace applications will be exposed to harsh environments and play a key role in the vehicle s safety. On-line health monitoring can enable prediction of remaining life; thus resulting in improved safety and reliability of structural components. Monitoring can also allow for appropriate corrections to be made in real time, therefore leading to the prevention of catastrophic failures. Most conventional nondestructive

  4. Influence of Alumina Addition on the Optical Property of Zirconia/Alumina Composite Dental Ceramics

    Institute of Scientific and Technical Information of China (English)

    JIANG Li; LIAO Yunmao; LI Wei; WAN Qianbing; ZHAO Yongqi

    2011-01-01

    The influence of various alumina additions on the optical property of zirconia/alumina composite ceramics was investigated.The relative sintered densities,transmittances,color and the microstructure of the composite ceramics were studied.The experimental results showed that the relative sintered densities and transmittances decreased with alumina addition.The lightness increased obviously but the chroma change was small.Pure zirconia nanopowders sintered densely could obtain the relatively high transmittance,while the transmittance and the lightness of slight addition changed significantly.The zirconia/alumina composite ceramics with alumina addition less than 7.5wt% could achieve the relatively stable and reliable optical properties.

  5. Numerical Homogenization of Protective Ceramic Composite Layers using the Hybrid Finite-Discrete Element Methods

    Directory of Open Access Journals (Sweden)

    Zainorizuan Mohd Jaini

    2013-12-01

    Full Text Available Innovative technologies have resulted in more effective ceramic composite as high rate loading-resistance and protective layer. The ceramic composite layer consists of ceramic frontal plate that bonded by softer-strong reinforced polymer network, consequently gains the heterogeneous condition. These materials serve specific purposes of defeating high rate loading and maintaining the structural integrity of the layer. Further due to the lack of a constituent material and tedious problem in heterogonous material modelling, a numerical homogenization is employed to analyse the isotropic material properties of ceramic composite layer in homogenous manner. The objective of this study is to derive a constitutive law of the ceramic composite using the multi-scale analysis. Two-dimensional symmetric macrostructure of the ceramic composite was numerically modelled using the hybrid finite-discrete element method to investigate the effective material properties and strength profile. The macrostructure was modelled as brittle material with nonlinear material properties. The finite element method is incorporated with a Rankine-Rotating Crack approach and discrete element to model the fracture onset. The prescribed uniaxial and biaxial loadings were imposed along the free boundaries to create different deformations. Due to crack initiation on the macrostructure, the averaged stresses were calculated to plot the stress-strain curves and the effective yield stress surface. From the multi-scale analysis, the rate-dependency of Mohr-Coulomb constitutive law was derived for the ceramic composite layer.

  6. Bond strength durability of a resin composite on a reinforced ceramic using various repair systems

    NARCIS (Netherlands)

    Ozcan, Mutlu; Valandro, Luiz Felipe; Amaral, Regina; Leite, Fabiola; Bottino, Marco Antonio

    2009-01-01

    Objectives. This study compared the durability of repair bond strength of a resin composite to a reinforced ceramic after three repair systems. Methods. Alumina-reinforced feldspathic ceramic blocks (Vitadur-alpha(R)) (N=30) were randomly divided into three groups according to the repair method: PR-

  7. Thermodynamic Investigation of Synthesizaing Metastable β—Sialon—Alon Composite Ceramic

    Institute of Scientific and Technical Information of China (English)

    HUANGXiangdong; LIWenchao; 等

    1999-01-01

    Based on its thermodynamic analysis ,β-Sialon-Alon metastable composite ceramic has been prepared by hot pressing sintering,XRD results indicate that the product of hot pressing singering is indeed Sialon-Alon metastable omposite ceramic ,which is in accordance with thermodynamic analysis

  8. Compositional Optimum Design and Experimental Investigation of Rare Earth Containing Ceramic Composite

    Institute of Scientific and Technical Information of China (English)

    Xu Chonghai; Huang Chuanzhen; Ai Xing

    2004-01-01

    Based on the Al2O3/(W,Ti) C ceramic material, optimum design of the material compositions were carried out, which includes the theoretical calculation of the critical volume fraction of the reinforcement phase, and the optimum design based on the impact resistance, thermal shock resistance and wear resistance, etc. It is found that the optimum volume fraction of (W,Ti)C is 31.2%, 32.8% and 34%, respectively, which is corresponding with the best impact resistance, thermal shock resistance and wear resistance. After comprehensive consideration, the optimum volume fraction of (W,Ti)C in Al2O3/( W, Ti)C ceramic material is finally determined to be 30%. Then, effects of the content of rare earth yttrium on the mechanical property of the Al2O3/30vol% (W,Ti)C ceramic material were investigated experimentally. It indicates that when the content of yttrium is 0.25% ~ 0.5%, both flexural strength and fracture toughness of the rare earth containing ceramic material are further improved with the increment of approximately 10% ~16%.

  9. ENGINEERING EVALUATION OF HOT-GAS DESULFURIZATION WITH SULFUR RECOVERY

    Energy Technology Data Exchange (ETDEWEB)

    G.W. ROBERTS; J.W. PORTZER; S.C. KOZUP; S.K. GANGWAL

    1998-05-31

    Engineering evaluations and economic comparisons of two hot-gas desulfurization (HGD) processes with elemental sulfur recovery, being developed by Research Triangle Institute, are presented. In the first process, known as the Direct Sulfur Recovery Process (DSRP), the SO{sub 2} tail gas from air regeneration of zinc-based HGD sorbent is catalytically reduced to elemental sulfur with high selectivity using a small slipstream of coal gas. DSRP is a highly efficient first-generation process, promising sulfur recoveries as high as 99% in a single reaction stage. In the second process, known as the Advanced Hot Gas Process (AHGP), the zinc-based HGD sorbent is modified with iron so that the iron portion of the sorbent can be regenerated using SO{sub 2} . This is followed by air regeneration to fully regenerate the sorbent and provide the required SO{sub 2} for iron regeneration. This second-generation process uses less coal gas than DSRP. Commercial embodiments of both processes were developed. Process simulations with mass and energy balances were conducted using ASPEN Plus. Results show that AHGP is a more complex process to operate and may require more labor cost than the DSRP. Also capital costs for the AHGP are higher than those for the DSRP. However, annual operating costs for the AHGP appear to be considerably less than those for the DSRP with a potential break-even point between the two processes after just 2 years of operation for an integrated gasification combined cycle (IGCC) power plant using 3 to 5 wt% sulfur coal. Thus, despite its complexity, the potential savings with the AHGP encourage further development and scaleup of this advanced process.

  10. Marginal Adaptation of Indirect Composite, Glass-Ceramic Inlays and Direct Composite: An In Vitro Evaluation

    Directory of Open Access Journals (Sweden)

    F. Mahboub

    2010-06-01

    Full Text Available Objective: This experimental in vitro study compared marginal adaptation of indirect composite, glass-ceramic inlays and direct composite.Materials and Methods: Seventy-five recently extracted human molars were randomly divided into three groups (n=25 and mesio-occluso-distal cavities with the same dimensions were prepared in the teeth. Indirect composite and glass-ceramic inlays were fabricatedfollowing manufacturer's instructions and the marginal gap was measured by a stereomicroscope at magnification 40× before cementation. After cementation of inlays and restoring the third group by direct composite, all the specimens were thermocycled and the marginal gaps were measured exactly as previously described. Repeated measure ANOVA and post-hoc Tukey test were used for pairwise comparison of occlusal, proximal, and gingival marginal gaps in each group. One-way ANOVA and post-hoc Tukey test wereused for comparison of mean marginal gap in the three groups and for comparison of marginal gap before and after cementation in inlays, paired T-test was used.Results: The marginal gap of direct composite (19.96 μm was significantly lower than that of indirect composite inlay (48.47 μm, which in itself was significantly lower than that of glass-ceramic inlay (60.96 μm. In all the restorations, marginal gap in the gingival margin was significantly higher than occlusal and proximal margins. The marginal gap of inlays did not change after cementation and thermocycling.Conclusion: This study indicated that the marginal gaps of the evaluated restorations are less than 100 μm, which is clinically acceptable.

  11. Numerical Simulations of Tungsten Alloy Rods Penetration into Alumina Ceramic/Armor Steel Composite Target

    Institute of Scientific and Technical Information of China (English)

    LI Jin-zhu; HUANG Feng-lei; ZHANG Lian-sheng

    2008-01-01

    The Johnson-Holmquist constitutive ceramic model is re-implemented into the LS-DYNA3D program to simulate the penetration of long rod projectile into ceramic/armor steel composite targets.The damage evolution,fracture propagation,and spall damage in the ceramic/armor targets is represented during the simulation procedure and the accuracy of the penetration depth comparing between the simulating and experimental results is reliable with an error less than 8%.The relationship between the mass efficiency factor.differential factor and ceramic tiles thickness is given out for the penetration results with/without a cover plate.

  12. Fracture toughness of advanced alumina ceramics and alumina matrix composites used for cutting tool edges

    Directory of Open Access Journals (Sweden)

    M. Szutkowska

    2012-10-01

    Full Text Available Purpose: Specific characteristics in fracture toughness measurements of advanced alumina ceramics and alumina matrix composites with particular reference to α-Al2O3, Al2O3-ZrO2, Al2O3-ZrO2-TiC and Al2O3-Ti(C,N has been presented.Design/methodology/approach: The present study reports fracture toughness obtained by means of the conventional method and direct measurements of the Vickers crack length (DCM method of selected tool ceramics based on alumina: pure alumina, alumina-zirconia composite with unstabilized and stabilized zirconia, alumina–zirconia composite with addition of TiC and alumina–nitride-carbide titanium composite with 2wt% of zirconia. Specimens were prepared from submicro-scale trade powders. Vicker’s hardness (HV1, fracture toughness (KIC at room temperature, the indentation fracture toughness, Young’s modulus and apparent density were also evaluated. The microstructure was observed by means of scanning electron microscopy (SEM.Findings: The lowest value of KIC is revealed by pure alumina ceramics. The addition of (10 wt% unstabilized zirconia to alumina or a small amount (5 wt% of TiC to alumina–zirconia composite improve fracture toughness of these ceramics in comparison to alumina ceramics. Alumina ceramics and alumina-zirconia ceramics reveal the pronounced character of R-curve because of an increasing dependence on crack growth resistance with crack extension as opposed to the titanium carbide-nitride reinforced composite based on alumina. R-curve has not been observed for this composite.Practical implications: The results show the method of fracture toughness improvement of alumina tool ceramics.Originality/value: Taking into account the values of fracture toughness a rational use of existing ceramic tools should be expected.

  13. Stochastic Virtual Tests for High-Temperature Ceramic Matrix Composites

    Science.gov (United States)

    Cox, Brian N.; Bale, Hrishikesh A.; Begley, Matthew; Blacklock, Matthew; Do, Bao-Chan; Fast, Tony; Naderi, Mehdi; Novak, Mark; Rajan, Varun P.; Rinaldi, Renaud G.; Ritchie, Robert O.; Rossol, Michael N.; Shaw, John H.; Sudre, Olivier; Yang, Qingda; Zok, Frank W.; Marshall, David B.

    2014-07-01

    We review the development of virtual tests for high-temperature ceramic matrix composites with textile reinforcement. Success hinges on understanding the relationship between the microstructure of continuous-fiber composites, including its stochastic variability, and the evolution of damage events leading to failure. The virtual tests combine advanced experiments and theories to address physical, mathematical, and engineering aspects of material definition and failure prediction. Key new experiments include surface image correlation methods and synchrotron-based, micrometer-resolution 3D imaging, both executed at temperatures exceeding 1,500°C. Computational methods include new probabilistic algorithms for generating stochastic virtual specimens, as well as a new augmented finite element method that deals efficiently with arbitrary systems of crack initiation, bifurcation, and coalescence in heterogeneous materials. Conceptual advances include the use of topology to characterize stochastic microstructures. We discuss the challenge of predicting the probability of an extreme failure event in a computationally tractable manner while retaining the necessary physical detail.

  14. Composition, Processing Technology and Property of Ceramic Die Materials Containing Rare Earth Additives

    Institute of Scientific and Technical Information of China (English)

    Xiao Guangchun; Xu Chonghai; Fang Bin

    2007-01-01

    Development and application of new ceramic die materials is one of the important topics in the field of die research. The composition, processing technology, mechanical property and engineering performance of the ceramic materials such as cermet, ZTA, TZP, TZP/Al2O3, TZP/TiC/Al2O3, PSZ and Sialon, etc., with rare earth yttrium, lanthanum and cerium, and so on working as additives, were investigated and analyzed in the present study. Problems existed in the research and application of rare earth ceramic die materials were discussed. Rare earth additives can effectively improve the mechanical property and engineering performance of ceramic die materials. Thus, it will have further perspectives of wider application. More attention should be paid in the future to the toughening and strengthening of the ceramic die materials, the adding forms and kinds of rare earth elements and acting mechanisms of rare earth additives in ceramic die materials.

  15. Improved Foreign Object Damage Performance for 3D Woven Ceramic Matrix Composites Project

    Data.gov (United States)

    National Aeronautics and Space Administration — As the power density of advanced engines increases, the need for new materials that are capable of higher operating temperatures, such as ceramic matrix composites...

  16. Low-Cost Innovative Hi-Temp Fiber Coating Process for Advanced Ceramic Matrix Composites Project

    Data.gov (United States)

    National Aeronautics and Space Administration — MATECH GSM (MG) proposes 1) to demonstrate a low-cost innovative Hi-Temp Si-doped in-situ BN fiber coating process for advanced ceramic matrix composites in order to...

  17. Improved Foreign Object Damage Performance for 2D Woven Ceramic Matrix Composites Project

    Data.gov (United States)

    National Aeronautics and Space Administration — As the power density of advanced engines increases, the need for new materials that are capable of higher operating temperatures, such as ceramic matrix composites...

  18. Effect of Rare Earth Composite Ceramic Materials on Oil Combustion of Oil-Burning Boiler

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The rare earth composite ceramic materials were prepared using rare earths and far infrared natural mineral. The effects of the as-prepared ceramic materials on the oil consumption and air pollutants emissions of oil-burning boiler were investigated. The results show that the composite ceramic materials can radiate higher intensity of far infrared. The molecular movement is strengthened and the chemical bonds of the molecules are easily ruptured when the diesel oil is dealt with the composite materials. The oil-saving rate of the RBS·VH-1.5 boiler dealt with the rare earth composite ceramic materials is 3.49%, and the reducing rates of CO and NO in the exhaust gas are 25.4% and 9.7%, respectively.

  19. Ceramic Composite Mechanical Fastener System for High-Temperature Structural Assemblies Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Hot structures fabricated from ceramic composite materials are an attractive design option for components of future high-speed aircraft, re-entry vehicles and...

  20. Mechanical properties of dispersed ceramic nanoparticles in polymer composites for orthopedic applications

    Directory of Open Access Journals (Sweden)

    Huinan Liu

    2010-04-01

    Full Text Available Huinan Liu, Thomas J WebsterDivision of Engineering, Brown University, Providence, RI, USAAbstract: Ceramic/polymer composites have been considered as third-generation orthopedic biomaterials due to their ability to closely match properties (such as surface, chemistry, biological, and mechanical of natural bone. It has already been shown that the addition of nanophase compared with conventional (or micron-scale ceramics to polymers enhances bone cell functions. However, in order to fully take advantage of the promising nanometer size effects that nanoceramics can provide when added to polymers, it is critical to uniformly disperse them in a polymer matrix. This is critical since ceramic nanoparticles inherently have a strong tendency to form larger agglomerates in a polymer matrix which may compromise their properties. Therefore, in this study, model ceramic nanoparticles, specifically titania and hydroxyapatite (HA, were dispersed in a model polymer (PLGA, poly-lactic-co-glycolic acid using high-power ultrasonic energy. The mechanical properties of the resulting PLGA composites with well-dispersed ceramic (either titania or HA nanoparticles were investigated and compared with composites with agglomerated ceramic nanoparticles. Results demonstrated that well-dispersed ceramic nanoparticles (titania or HA in PLGA improved mechanical properties compared with agglomerated ceramic nanoparticles even though the weight percentage of the ceramics was the same. Specifically, well-dispersed nanoceramics in PLGA enhanced the tensile modulus, tensile strength at yield, ultimate tensile strength, and compressive modulus compared with the more agglomerated nanoceramics in PLGA. In summary, supplemented by previous studies that demonstrated greater osteoblast (bone-forming cell functions on well-dispersed nanophase ceramics in polymers, the present study demonstrated that the combination of PLGA with well-dispersed nanoceramics enhanced mechanical properties

  1. Hot-gas cleanup system model development. Volume II. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Ushimaru, K.; Bennett, A.; Bekowies, P.J.

    1982-11-01

    Under Contract to the Department of Energy (DOE) through the Morgantown Energy Technology Center (METC), Flow Industries, Inc., has developed computer models to simulate the physical performance of five hot-gas cleanup devices for pressurized, fluidized-bed combustion (PFBC), combined-cycle power plants. Separate cost models have also been developed to estimate the cost of each device. The work leading to the development of these models is described in Volume I of this report. This volume contains the user's manuals for both the physical and cost models. The manuals for the physical models are given first followed by those for the cost models. Each manual is a complete and separate document. The model names and devices and their respective subroutine names are: (1) Moving Granular Bed Filter by Combustion Power Company, USRCGB, QFCOST; (2) Ceramic Bag Filter by Acurex, USRACB, QDCOST; (3) Electrostatic Granular Bed Filter by General Electric, USRGGB, QACOST; (4) Electrostatic Precipitator by Research Cottrell, USRCEP, QECOST; and (5) Electrocyclone by General Electric, USRGCY, QBCOST.

  2. Mullite-zirconium composites reinforced with ceramic fibres resistant to 1450 C; obtaining and properties

    Energy Technology Data Exchange (ETDEWEB)

    Cerchez, L.; Constantinescu, S. [PROCEMA S.A. Bucharest - Research, Design and Experimental Production, Bucharest (Romania). Inst. for Construction and Construction Materials; Muntean, M. [Universitatea Politehnica, Bucharest (Romania). Faculty of Industrial Chemistry

    2002-07-01

    The purpose of this paper was the obtaining of some mullite-zirconium matrix composites, reinforced with ceramic fibres resistant to 1450 C. In order to establish the compositions, the raw materials were ground, depending on their nature, in many ways, and there were established the characteristics of ground resulted powders. On the obtained materials it was followed the evolution of the ceramic, mechanical and structural characteristics, depending on the heat treatment temperature, for various reinforcing coefficients. (orig.)

  3. Dynamic characterization of monolithic and composite ceramic materials using Hopkinson bar

    OpenAIRE

    2002-01-01

    5 pages, 11 figures. [EN] The mechanical behaviour of monolithic and composite ceramic materials was analysed under impact conditions, using the Hopkinson bar to study the response and failure modes. The materials considered were alumina (Al2O3) and silicon carbide platelet / alumina matrix (Al2O3/ SiCpl) composites. Because of the high hardness of ceramics, modifications of the conventional Hopkinson bar device were done to prevent the damage of the bars surface. Stress-strain curves obta...

  4. Development of Nano-crystalline Doped-Ceramic Enabled Fiber Sensors for High Temperature In-Situ Monitoring of Fossil Fuel Gases

    Energy Technology Data Exchange (ETDEWEB)

    Xiao, Hai [Missouri Univ. of Science and Technology, Rolla, MO (United States); Dong, Junhang [Univ. of Cincinnati, OH (United States); Lin, Jerry [Arizona State Univ., Tempe, AZ (United States); Romero, Van [New Mexico Institute of Mining and Technology, Socorro, NM (United States)

    2012-03-01

    This is a final technical report for the first project year from July 1, 2005 to Jan 31, 2012 for DoE/NETL funded project DE-FC26-05NT42439: Development of Nanocrystalline Doped-Ceramic Enabled Fiber Sensors for High Temperature In-Situ Monitoring of Fossil Fuel Gases. This report summarizes the technical progresses and achievements towards the development of novel nanocrystalline doped ceramic material-enabled optical fiber sensors for in situ and real time monitoring the gas composition of flue or hot gas streams involved in fossil-fuel based power generation and hydrogen production.

  5. Development of advanced hot-gas desulfurization processes

    Energy Technology Data Exchange (ETDEWEB)

    Jothimurugesan, K.

    1999-10-14

    Advanced integrated gasification combined cycle (IGCC) power plants nearing completion, such as Sierra-Pacific, employ a circulating fluidized-bed (transport) reactor hot-gas desulfurization (HGD) process that uses 70-180 {micro}m average particle size (aps) zinc-based mixed-metal oxide sorbent for removing H{sub 2}S from coal gas down to less than 20 ppmv. The sorbent undergoes cycles of absorption (sulfidation) and air regeneration. The key barrier issues associated with a fluidized-bed HGD process are chemical degradation, physical attrition, high regeneration light-off (initiation) temperature, and high cost of the sorbent. Another inherent complication in all air-regeneration-based HGD processes is the disposal of the problematic dilute SO{sub 2} containing regeneration tail-gas. Direct Sulfur Recovery Process (DSRP), a leading first generation technology, efficiently reduces this SO{sub 2} to desirable elemental sulfur, but requires the use of 1-3 % of the coal gas, thus resulting in an energy penalty to the plant. Advanced second-generation processes are under development that can reduce this energy penalty by modifying the sorbent so that it could be directly regenerated to elemental sulfur. The objective of this research is to support the near and long term DOE efforts to commercialize the IGCC-HGD process technology. Specifically we aim to develop: optimized low-cost sorbent materials with 70-80 {micro}m average aps meeting all Sierra specs; attrition resistant sorbents with 170 {micro}m aps that allow greater flexibility in the choice of the type of fluidized-bed reactor e.g. they allow increased throughput in a bubbling-bed reactor; and modified fluidizable sorbent materials that can be regenerated to produce elemental sulfur directly with minimal or no use of coal gas The effort during the reporting period has been devoted to development of an advanced hot-gas process that can eliminate the problematic SO{sub 2} tail gas and yield elemental sulfur

  6. Creep Forming of Carbon-Reinforced Ceramic-Matrix Composites

    Science.gov (United States)

    Vaughn, Wallace L.; Scotti, Stephan J.; Ashe, Melissa P.; Connolly, Liz

    2007-01-01

    A set of lecture slides describes an investigation of creep forming as a means of imparting desired curvatures to initially flat stock plates of carbon-reinforced ceramic-matrix composite (C-CMC) materials. The investigation is apparently part of a continuing effort to develop improved means of applying small CCMC repair patches to reinforced carbon-carbon leading edges of aerospace vehicles (e.g., space shuttles) prior to re-entry into the atmosphere of the Earth. According to one of the slides, creep forming would be an intermediate step in a process that would yield a fully densified, finished C-CMC part having a desired size and shape (the other steps would include preliminary machining, finish machining, densification by chemical vapor infiltration, and final coating). The investigation included experiments in which C-CMC disks were creep-formed by heating them to unspecified high temperatures for time intervals of the order of 1 hour while they were clamped into single- and double-curvature graphite molds. The creep-formed disks were coated with an oxidation- protection material, then subjected to arc-jet tests, in which the disks exhibited no deterioration after exposure to high-temperature test conditions lasting 490 seconds.

  7. Advanced Ceramic Matrix Composites (CMCs) for High Temperature Applications

    Science.gov (United States)

    Singh, M.

    2005-01-01

    Advanced ceramic matrix composites (CMCs) are enabling materials for a number of demanding applications in aerospace, energy, and nuclear industries. In the aerospace systems, these materials are being considered for applications in hot sections of jet engines such as the combustor liner, vanes, nozzle components, nose cones, leading edges of reentry vehicles, and space propulsion components. Applications in the energy and environmental industries include radiant heater tubes, heat exchangers, heat recuperators, gas and diesel particulate filters, and components for land based turbines for power generation. These materials are also being considered for use in the first wall and blanket components of fusion reactors. In the last few years, a number of CMC components have been developed and successfully tested for various aerospace and ground based applications. However, a number of challenges still remain slowing the wide scale implementation of these materials. They include robust fabrication and manufacturing, assembly and integration, coatings, property modeling and life prediction, design codes and databases, repair and refurbishment, and cost. Fabrication of net and complex shape components with high density and tailorable matrix properties is quite expensive, and even then various desirable properties are not achievable. In this presentation, a number of examples of successful CMC component development and testing will be provided. In addition, critical need for robust manufacturing, joining and assembly technologies in successful implementation of these systems will be discussed.

  8. Matrix cracking of fiber-reinforced ceramic composites in shear

    Science.gov (United States)

    Rajan, Varun P.; Zok, Frank W.

    2014-12-01

    The mechanics of cracking in fiber-reinforced ceramic matrix composites (CMCs) under general loadings remains incomplete. The present paper addresses one outstanding aspect of this problem: the development of matrix cracks in unidirectional plies under shear loading. To this end, we develop a model based on potential energy differences upstream and downstream of a fully bridged steady-state matrix crack. Through a combination of analytical solutions and finite element simulations of the constituent stresses before and after cracking, we identify the dominant stress components that drive crack growth. We show that, when the axial slip lengths are much larger than the fiber diameter and when interfacial slip precedes cracking, the shear stresses in the constituents are largely unaffected by the presence of the crack; the changes that do occur are confined to a 'core' region within a distance of about one fiber diameter from the crack plane. Instead, the driving force for crack growth derives mainly from the axial stresses-tensile in the fibers and compressive in the matrix-that arise upon cracking. These stresses are well-approximated by solutions based on shear-lag analysis. Combining these solutions with the governing equation for crack growth yields an analytical estimate of the critical shear stress for matrix cracking. An analogous approach is used in deriving the critical stresses needed for matrix cracking under arbitrary in-plane loadings. The applicability of these results to cross-ply CMC laminates is briefly discussed.

  9. Mechanical properties of dispersed ceramic nanoparticles in polymer composites for orthopedic applications.

    Science.gov (United States)

    Liu, Huinan; Webster, Thomas J

    2010-04-15

    Ceramic/polymer composites have been considered as third-generation orthopedic biomaterials due to their ability to closely match properties (such as surface, chemistry, biological, and mechanical) of natural bone. It has already been shown that the addition of nanophase compared with conventional (or micron-scale) ceramics to polymers enhances bone cell functions. However, in order to fully take advantage of the promising nanometer size effects that nanoceramics can provide when added to polymers, it is critical to uniformly disperse them in a polymer matrix. This is critical since ceramic nanoparticles inherently have a strong tendency to form larger agglomerates in a polymer matrix which may compromise their properties. Therefore, in this study, model ceramic nanoparticles, specifically titania and hydroxyapatite (HA), were dispersed in a model polymer (PLGA, poly-lactic-co-glycolic acid) using high-power ultrasonic energy. The mechanical properties of the resulting PLGA composites with well-dispersed ceramic (either titania or HA) nanoparticles were investigated and compared with composites with agglomerated ceramic nanoparticles. Results demonstrated that well-dispersed ceramic nanoparticles (titania or HA) in PLGA improved mechanical properties compared with agglomerated ceramic nanoparticles even though the weight percentage of the ceramics was the same. Specifically, well-dispersed nanoceramics in PLGA enhanced the tensile modulus, tensile strength at yield, ultimate tensile strength, and compressive modulus compared with the more agglomerated nanoceramics in PLGA. In summary, supplemented by previous studies that demonstrated greater osteoblast (bone-forming cell) functions on well-dispersed nanophase ceramics in polymers, the present study demonstrated that the combination of PLGA with well-dispersed nanoceramics enhanced mechanical properties necessary for load-bearing orthopedic/dental applications.

  10. Nondestructive Characterization of As-Fabricated Composite Ceramic Panels

    Science.gov (United States)

    Green, W. H.; Brennan, R. E.

    2011-06-01

    Decreasing the weight of protective systems, while minimizing the decrease in ballistic performance, is an ongoing goal of the Army. Ceramic materials are currently combined with other materials in these types of structures in order to decrease weight without losing ballistic performance. This includes structures in which the ceramic material is confined in some way and in which the ceramic material is completely encapsulated. Confinement or encapsulation of ceramic material within a structure generally adds complexity and cost. Relatively simple panel specimens fabricated with ceramic tiles on aluminum backings and side confinement using steel were evaluated using nondestructive methods, including x-ray computed tomography and ultrasonic testing. The nondestructive evaluation results will be discussed and compared, including the detectability and mapping of fabrication features.

  11. Advanced Measurements of Silicon Carbide Ceramic Matrix Composites

    Energy Technology Data Exchange (ETDEWEB)

    Farhad Farzbod; Stephen J. Reese; Zilong Hua; Marat Khafizov; David H. Hurley

    2012-08-01

    Silicon carbide (SiC) is being considered as a fuel cladding material for accident tolerant fuel under the Light Water Reactor Sustainability (LWRS) Program sponsored by the Nuclear Energy Division of the Department of Energy. Silicon carbide has many potential advantages over traditional zirconium based cladding systems. These include high melting point, low susceptibility to corrosion, and low degradation of mechanical properties under neutron irradiation. In addition, ceramic matrix composites (CMCs) made from SiC have high mechanical toughness enabling these materials to withstand thermal and mechanical shock loading. However, many of the fundamental mechanical and thermal properties of SiC CMCs depend strongly on the fabrication process. As a result, extrapolating current materials science databases for these materials to nuclear applications is not possible. The “Advanced Measurements” work package under the LWRS fuels pathway is tasked with the development of measurement techniques that can characterize fundamental thermal and mechanical properties of SiC CMCs. An emphasis is being placed on development of characterization tools that can used for examination of fresh as well as irradiated samples. The work discuss in this report can be divided into two broad categories. The first involves the development of laser ultrasonic techniques to measure the elastic and yield properties and the second involves the development of laser-based techniques to measurement thermal transport properties. Emphasis has been placed on understanding the anisotropic and heterogeneous nature of SiC CMCs in regards to thermal and mechanical properties. The material properties characterized within this work package will be used as validation of advanced materials physics models of SiC CMCs developed under the LWRS fuels pathway. In addition, it is envisioned that similar measurement techniques can be used to provide process control and quality assurance as well as measurement of

  12. Structural ceramic coatings in composite microtruss cellular materials

    Energy Technology Data Exchange (ETDEWEB)

    Bele, E.; Bouwhuis, B.A.; Codd, C. [Department of Materials Science and Engineering, University of Toronto, 184 College Street, Toronto, Ontario (Canada); Hibbard, G.D., E-mail: glenn.hibbard@utoronto.ca [Department of Materials Science and Engineering, University of Toronto, 184 College Street, Toronto, Ontario (Canada)

    2011-09-15

    Graphical abstract: The compressive strength increase per unit sleeve thickness of Al cores reinforced with Al{sub 2}O{sub 3} sleeves is lower than the corresponding strength increase when the same cores are reinforced with nanocrystalline Ni (n-Ni) sleeves (left). However, because anodizing is a transformative surface treatment, the Al{sub 2}O{sub 3} coating was able to achieve this performance increase with little overall weight penalty (right). Display Omitted Highlights: {yields} A new type of metal/ceramic microtruss cellular composite has been created. {yields} Reinforcing sleeves of Al{sub 2}O{sub 3} were deposited on low density Al microtruss cores. {yields} Significant compressive strength increases were seen at virtually no weight penalty. {yields} Failure mechanisms were studied by electron microscopy and finite element analysis. {yields} Buckling, sleeve wrinkling, and coating fracture dictated the compressive strength. - Abstract: In the present study, anodizing was used to produce Al{sub 2}O{sub 3} coatings in a conventional 3003 aluminum alloy microtruss core; a 38.5 {mu}m thick anodic coating provided a 143% increase in compressive strength. Finite-element analyses were used to illustrate the dependence of the compressive strength and failure mechanism on the thickness of the anodic coating. At low thicknesses the microtruss strength is dictated by global bucking of the internal struts. However, at higher thicknesses the compressive strength is controlled by coating fracture and local deformation in the hinge region of the struts. Regardless of the failure mechanism, the compressive strength of the composite microtruss increased with increasing anodic coating thickness, with very little corresponding weight penalty.

  13. Modeling and simulation of continuous fiber-reinforced ceramic composites

    Science.gov (United States)

    Bheemreddy, Venkata

    Finite element modeling framework based on cohesive damage modeling, constitutive material behavior using user-material subroutines, and extended finite element method (XFEM), are developed for studying the failure behavior of continuous fiber-reinforced ceramic matrix composites (CFCCs) by the example of a silicon carbide matrix reinforced with silicon carbide fiber (SiC/SiCf) composite. This work deals with developing comprehensive numerical models for three problems: (1) fiber/matrix interface debonding and fiber pull-out, (2) mechanical behavior of a CFCC using a representative volume element (RVE) approach, and (3) microstructure image-based modeling of a CFCC using object oriented finite element analysis (OOF). Load versus displacement behavior during a fiber pull-out event was investigated using a cohesive damage model and an artificial neural network model. Mechanical behavior of a CFCC was investigated using a statistically equivalent RVE. A three-step procedure was developed for generating a randomized fiber distribution. Elastic properties and damage behavior of a CFCC were analyzed using the developed RVE models. Scattering of strength distribution in CFCCs was taken into account using a Weibull probability law. A multi-scale modeling framework was developed for evaluating the fracture behavior of a CFCC as a function of microstructural attributes. A finite element mesh of the microstructure was generated using an OOF tool. XFEM was used to study crack propagation in the microstructure and the fracture behavior was analyzed. The work performed provides a valuable procedure for developing a multi-scale framework for comprehensive damage study of CFCCs.

  14. Characterization of composite materials based on cement-ceramic powder blended binder

    Science.gov (United States)

    Kulovaná, Tereza; Pavlík, Zbyšek

    2016-06-01

    Characterization of newly developed composite mortars with incorporated ceramic powder coming from precise brick cutting as partial Portland cement replacement up to 40 mass% is presented in the paper. Fine ceramic powder belongs to the pozzolanic materials. Utilization of pozzolanic materials is accompanied by lower request on energy needed for Portland clinker production which generally results in lower production costs of blended binder and lower CO2 emission. In this paper, the ceramic powder is used in cement based mortar composition in amount of 8, 16, 24, 32, and 40 mass% of cement. Chemical composition of ceramic powder is analyzed by X-Ray Fluorescence and X-Ray Diffraction. The particle size distribution of ceramics is accessed on laser diffraction principle. For 28 days cured mortar samples, basic physical and mechanical properties are experimentally determined. The obtained results demonstrate that ceramic powder has potential to replace a part of Portland cement in composition of cement based composites and to reduce negative environmental impact of their production.

  15. Fabrication and Performances of 1-3-2 Piezoelectric Ceramic/Polymer Composite

    Institute of Scientific and Technical Information of China (English)

    Likun Wang; Guang Li; Hongliang Du; Lei Qin; Shuxiang Li

    2006-01-01

    A novel 1-3-2 piezoelectric composite has been developed, which consists of piezoelectric ceramic plate and 1-3 piezoelectric composite. The composite was fabricated by dicing PZT ceramic along mutual perpendicular two directions and then filling epoxy into grooves. The piezoelectric and electromechanical properties of the novel composite were determined.The results show a coefficient d33 of 405 pC/N, a vibration displacement of 113.5 pm, an acoustic impendence of 13.3 Mraly,a bandwidth of 12 kHz and a thickness electromechanical coupling coefficient of 0.56.

  16. Annual Conference on Composites and Advanced Ceramic Materials, 12th, Cocoa Beach, FL, Jan. 17-22, 1988, Proceedings. Parts 1 and 2

    Energy Technology Data Exchange (ETDEWEB)

    1988-10-01

    The present conference discusses topics in the development status of advanced ceramics, the engineering applications of ceramic-matrix composites, modeling and theoretical considerations of engineering ceramics, the role of interfaces in ceramic-matrix composites, and polycrystalline oxide-matrix composites. Also discussed are glass- and glass-ceramic-matrix composites, carbide- and nitride-matrix composites, the synthesis methods as well as the properties and applications of ceramic matrix-reinforcing whiskers, fibers, and powders, and various SDI-related advanced ceramic materials for use in orbital systems.

  17. High Temperature Advanced Structural Composites. Volume 2. Ceramic Matrix Composites, Fiber Processing and Properties, and Interfaces

    Science.gov (United States)

    1993-04-02

    h. Arrow shows AI,0 3 precipitate. 500x. Alumina-Silica Syvstem 33 Table 4 Hydrated Alumina and Aluminosilicates Name Chemical compound Diaspore ...Contracts and Grants It is my understanding that I will be notified in writing as to the action which the Institute intends to take in the disposition of...0.8(m P~ ~ re(m fl04 10 3a92-50 /mn 2e0h0.410 INTERFACES IN INTERMETALLIC AND CERAMIC MATRIX COMPOSITES peratures or to write fines on substrates".,r

  18. AGN-stimulated Cooling of Hot Gas in Elliptical Galaxies

    CERN Document Server

    Valentini, Milena

    2015-01-01

    We study the impact of relatively weak AGN feedback on the interstellar medium of intermediate and massive elliptical galaxies. We find that the AGN activity, while globally heating the ISM, naturally stimulates some degree of hot gas cooling on scales of several kpc. This process generates the persistent presence of a cold ISM phase, with mass ranging between 10$^4$ and $\\gtrsim$ 5 $\\times$ 10$^7$ M$_\\odot$, where the latter value is appropriate for group centered, massive galaxies. Widespread cooling occurs where the ratio of cooling to free-fall time before the activation of the AGN feedback satisfies $t_{cool}/t_{ff} \\lesssim 70$, that is we find a less restrictive threshold than commonly quoted in the literature. This process helps explaining the body of observations of cold gas (both ionized and neutral/molecular) in Ellipticals and, perhaps, the residual star formation detected in many early-type galaxies. The amount and distribution of the off-center cold gas vary irregularly with time. The cold ISM v...

  19. DEVELOPMENT OF ADVANCED HOT-GAS DESULFURIZATION PROCESSES

    Energy Technology Data Exchange (ETDEWEB)

    K. Jothimurugesan; Santosh K. Gangwal

    2000-12-01

    The techniques employed in this project have successfully demonstrated the feasibility of preparing sorbents that achieve greater than 99% H{sub 2}S removal at temperatures 480 C and that retain their activity over 50 cycles. Fundamental understanding of phenomena leading to chemical deactivation and high regeneration light-off temperature has enabled us to successfully prepare and scale up a FHR-32 sorbent that showed no loss in reactivity and capacity over 50 cycles. This sorbent removed H{sub 2}S below 80 ppmv and lighted-off nicely at 480 C during regeneration. Overall the test is a success with potential for an optimized FHR-32 to be a candidate for Sierra-Pacific. An advanced attrition resistant hot-gas desulfurization sorbent that can eliminate the problematic SO{sub 2} tail gas and yield elemental sulfur directly has been developed. Attrition resistant Zn-Fe sorbent (AHI-2) formulations have been prepared that can remove H{sub 2}S to below 20 ppmv from coal gas and can be regenerated using SO{sub 2} to produce elemental sulfur.

  20. Development of advanced sorbents for hot gas desulfurization

    Energy Technology Data Exchange (ETDEWEB)

    Abbasian, J.; Slimane, R.B.; Wangerow, J.R. [Inst. of Gas Technology, Des Plaines, IL (United States); Cicero, D.C. [Dept. of Energy, Morgantown, WV (United States). Morgantown Energy Technology Center

    1996-12-31

    Integrated Gasification Combined-Cycle (IGCC) processes are among the leading contenders for the production of electricity from coal. Coal gas desulfurization to sufficiently low levels at elevated temperatures (T > 350 C) is now recognized as crucial to efficient and economic coal utilization in advanced IGCC processes. The implementation of hot coal gas desulfurization relies heavily on the development of regenerable sorbent materials which can efficiently reduce H{sub 2}S from several thousand ppmv levels down to a few ppmv over many cycles of sulfidation/regeneration. Zinc-based sorbents, such as zinc titanate, are currently the leading candidate sorbents, however, they have been shown to suffer from zinc volatilization at elevated temperatures leading to sorbent deterioration, increasing sorbent replacement costs, and the overall cost of hot gas cleanup. This paper discusses the results obtained in an ongoing investigation geared towards developing advanced mixed-metal oxide sorbents for desulfurization of coal-derived fuel gases in the temperature range of 350 to 550 C. The paper focuses on the study related to the development of durable sorbents and addresses thermodynamic considerations, sulfidation kinetics, regenerability, and long term durability of a number of novel sorbents.

  1. Hot gas stream application in micro-bonding technique

    Science.gov (United States)

    Andrijasevic, Daniela; Giouroudi, Ioanna; Smetana, Walter; Boehm, Stefan; Brenner, Werner

    2006-01-01

    This paper presents a new concept for bonding micro-parts with dimensions in the range of 50 μm to 300 μm. Two different kinds of adhesives - polyurethane adhesive foil and hot melt glue - were applied to a basic substrate by different techniques. The focused and concentrated hot gas stream softened glue which had been applied in a solid state. Micro-parts were then embossed in the softened glue, or covered and shielded by it. In this way, a rigid and compact bond was obtained after cooling. For the positioning of micro-parts (optical fibers), it has been necessary to manufacture adequate V-grooves. Finite element analyses using the ANSYS TM program package were performed in order to evaluate parameters which govern the heat transfer to the adhesive and substrate respectively. Experimental results are in good agreement with results obtained by the numerical simulations. The advantages of this new approach are small system size, low capital costs, simple usage, applicability to many material combinations, easy integration into existing production lines, etc.

  2. KINETICS OF HOT-GAS DESULFURIZATION SORBENTS FOR TRANSPORT REACTORS

    Energy Technology Data Exchange (ETDEWEB)

    K.C. Kwon

    2003-02-01

    Hot-gas desulfurization for the integrated gasification combined cycle (IGCC) process has been investigated by many researchers to remove effectively hydrogen sulfide with various metal oxide sorbents at elevated temperatures. Various metal oxide sorbents are formulated with metal oxides such as Fe, Co, Zn, and Ti. Initial reaction kinetics of formulated sorbents with hydrogen sulfide is studied in the presence of various amounts of moisture and hydrogen at various reaction temperatures. The objectives of this research are to study initial reaction kinetics for a sorbent-hydrogen sulfide heterogeneous reaction system, to investigate effects of concentrations of hydrogen sulfide, hydrogen, and moisture on dynamic absorption of H{sub 2}S into sorbents, and to evaluate effects of temperature and sorbent amounts on dynamic absorption of H{sub 2}S into sorbents. Experimental data on initial reaction kinetics of hydrogen sulfide with metal oxide sorbents were obtained with a 0.83-cm{sup 3} differential reactor. The reactivity of EX-SO3 was examined in this report. This sorbent was obtained from the Research Triangle Institute (RTI). The sorbent in the form of 110 {micro}m particles are reacted with 18000-ppm hydrogen sulfide at 350-550 C. The range of space time of reaction gas mixtures is 0.069-0.088 s. The range of reaction duration is 4-180 s.

  3. KINETICS OF HOT-GAS DESULFURIZATION SORBENTS FOR TRANSPORT REACTORS

    Energy Technology Data Exchange (ETDEWEB)

    K.C. Kwon

    2002-01-01

    Hot-gas desulfurization for the integrated gasification combined cycle (IGCC) process has been investigated by many researchers to remove effectively hydrogen sulfide with various metal oxide sorbents at elevated temperatures. Various metal oxide sorbents are formulated with metal oxides such as Fe, Co, Zn, and Ti. Initial reaction kinetics of formulated sorbents with hydrogen sulfide is studied in the presence of various amounts of moisture and hydrogen at various reaction temperatures. The objectives of this research are to study initial reaction kinetics for a sorbent-hydrogen sulfide heterogeneous reaction system, to investigate effects of concentrations of hydrogen sulfide, hydrogen, and moisture on dynamic absorption of H{sub 2}S into sorbents, and to evaluate effects of temperature and sorbent amounts on dynamic absorption of H{sub 2}S into sorbents. Experimental data on initial reaction kinetics of hydrogen sulfide with metal oxide sorbents were obtained with a 0.83-cm{sup 3} differential reactor. The reactivity of MCRH-67 was examined in this report. This sorbent was obtained from the Research Triangle Institute (RTI). The sorbent in the form of 130 mm particles are reacted with 18000-ppm hydrogen sulfide at 350-525 C. The range of space time of reaction gas mixtures is 0.069-0.088 s. The range of reaction duration is 4-180 s.

  4. Comparative Study of Dielectric and Magnetic Properties of Selected 3D Reticulated Ceramics and Their Same Composition Ceramic Disks

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    3-dimensional reticulated ceramics (3DRCs) and their same composition ceramic disks(SCCDs) were fabricated by sol-gel method, with the composition of SrO.6Fe2O3(30%), SiC(35%) and TiO2(35%), sintered at 1200℃ in N2.The dielectric and magnetic parameters of such 3DRCs and their SCCDs were measured respectively in a temperature range from room temperature to 800℃ and in a frequency range from 2.6 GHz to 18 GHz. The results showed that the dielectric and magnetic loss of 3DRCs were obviously larger than those of their SCCDs in a wide range of temperature and the whole range of measuring frequency. The increase of dielectric loss of 3DRCs was much higher than that of magnetic loss compared to their SCCDs, which was found due to the 3D net structure extrinsic characteristics.

  5. Tension-Compression Fatigue of an Oxide/Oxide Ceramic Matrix Composite at Elevated Temperature in Air and Steam Environments

    Science.gov (United States)

    2015-03-26

    than several other advanced aerospace materials [15]. It is these qualities that make ceramics candidate materials for advanced aerospace ...TENSION-COMPRESSION FATIGUE OF AN OXIDE/OXIDE CERAMIC MATRIX COMPOSITE AT ELEVATED TEMPERATURE IN...is not subject to copyright protection in the United States. AFIT-ENY-MS-15-M-222 TENSION-COMPRESSION FATIGUE OF AN OXIDE/OXIDE CERAMIC MATRIX

  6. Development of Ceramic Fibers for Reinforcement in Composite Materials

    Science.gov (United States)

    Gates, L. E.; Lent, W. E.; Teague, W. T.

    1961-01-01

    the. testing apparatus for single fiber tensile strength increased the precision. of tests conducted on nine fibers. The highest mean tensile strength, a value of 295,000 pounds per square inch, was obtained with R-141 fibers. Treatment of R-74 fibers with anhydrous Linde A-1100 silane finish improved its mean fiber tensile strength by 25 percent. The lapse of time after fiber formation had no measurable effect on tensile strength. A static heating test conducted with various high melting fibers indicated that Fiberfrax and R-108 underwent no significant changes in bulk volume or resiliency on exposure to 2750 degrees Fahrenheit (1510 degrees Centigrade) in an oxidizing atmosphere. For fiber-resin composition fabrication, ten fiber materials were selected on the bases of high fiber yield, fusion temperature, and type of composition. Fiberfrax, a commercial ceramic fiber, was included for comparison. A new, more effective method of removing pellets from blown fibers was developed. The de-pelletized fibers were treated with a silane finish and felted into ten-inch diameter felts prior to resin impregnation. Composites containing 30 percent by weight of CTL 91-LD phenolic resin were molded under high pressure from the impregnated felts and post-cured to achieve optimum properties. Flexural strength, flexural modules of elasticity, and punch shear strength tests were conducted on the composite specimens. The highest average flexural strength obtained was 19,958 pounds per square inch with the R-74-fiber-resin composite. This compares very favorably with the military specification of 13,000 pounds per square inch flexural strength for randomly oriented fiber reinforced composites. The highest punch shear strength (11,509 pounds per square inch) was obtained with the R-89 fiber-resin composite. The effects of anhydrous fiber finishes on composite strength were not clearly indicated. Plasma arc tests at a heat flux of 550 British Thermal Units per square foot per second on

  7. New three-phase polymer-ceramic composite materials for miniaturized microwave antennas

    Science.gov (United States)

    Zhang, Li; Zhang, Jie; Yue, Zhenxing; Li, Longtu

    2016-09-01

    Unique polymer-ceramic composites for microwave antenna applications were prepared via melt extrusion using high-density polyethylene (HDPE) as the matrix and low-density polyethylene (LDPE) coated BaO-Nd2O3-TiO2 (BNT) ceramic-powders as the filler. By incorporating LDPE into the composites via a coating route, high ceramic-powder volume content (up to 50 vol%) could be achieved. The composites exhibited good microwave dielectric and thermomechanical behaviors. As BNT ceramic content increased from 10 vol% to 50 vol%, the permittivity of the composites increased from 3.45 (9 GHz) to 11.87 (7 GHz), while the dielectric loss remained lower than 0.0016. Microstrip antennas for applications in global positioning systems (GPS) were designed and fabricated from the composites containing 50 vol% BNT ceramics. The results indicate that the composites that have suitable permittivity and low dielectric loss are promising candidates for applications in miniaturized microwave devices, such as antennas.

  8. Phase composition and structure of grain boundary of oversintered Y3Al5O12 ceramics

    Institute of Scientific and Technical Information of China (English)

    LI Chang-qing; ZUO Hong-bo; HAN Jie-cai; ZHANG Ming-fu; MENG Song-he; YAO Tai

    2006-01-01

    Phase composition and microstructures of grain boundary of oversintered yttrium aluminum garnet (Y3Al5O12, YAG) ceramics by vacuum sintering at 1 850 ℃ were investigated. For synthesizing YAG, grain boundary is a key factor for YAG ceramics. The morphology of grain boundary was observed by SEM, TEM and its composition was analyzed by EDS. It is identified that the grain boundary is composed of α-Al2O3 and yttrium aluminum perovskite (YAP, YAlO3) eutectics. At the edge of YAG crystal grain, YAG phase is decomposed into perovskite YAP and α-Al2O3 during high temperature sintering. Due to refractive indexes of YAP and α-Al2O3 phases in wide grain boundary are different from those of YAG, the transmittance of oversintered YAG ceramics is lower than that of YAG ceramics sintered at 1 750 ℃.

  9. Thermal shock resistance of ceramic fibre composites characterized by non-destructive methods

    Directory of Open Access Journals (Sweden)

    M. Dimitrijević

    2008-12-01

    Full Text Available Alumina based ceramic fibres and alumina based ceramic were used to produce composite material. Behaviour of composite ceramics after thermal shock treatments was investigated. Thermal shock of the samples was evaluated using water quench test. Surface deterioration level of samples was monitored by image analysis before and after a number of quenching cycles. Ultrasonic measurements were done on samples after quench tests. Dynamic Young modulus of elasticity and strength degradation were calculated using measured values of ultrasonic velocities. Strengths deterioration was calculated using the non-destructive measurements and correlated to degradation of surface area and number of quenches. The addition of small amount of ceramic fibres improves the strengths and diminishes the loss of mechanical properties of samples during thermal shock experiments.

  10. A novel biomimetic approach to the design of high-performance ceramic/metal composites

    Energy Technology Data Exchange (ETDEWEB)

    Launey, Maximilien E.; Munch, Etienne; Alsem, Daan Hein; Saiz, Eduardo; Tomsia, Antoni P.; Ritchie, Robert O.

    2009-08-01

    The prospect of extending natural biological design to develop new synthetic ceramic-metal composite materials is examined. Using ice-templating of ceramic suspensions and subsequent metal infiltration, we demonstrate that the concept of ordered hierarchical design can be applied to create fine-scale laminated ceramic-metal (bulk) composites that are inexpensive, lightweight and display exceptional damage-tolerance properties. Specifically, Al{sub 2}O{sub 3}/Al-Si laminates with ceramic contents up to approximately 40 vol% and with lamellae thicknesses down to 10 {micro}m were processed and characterized. These structures achieve an excellent fracture toughness of 40 MPa{radical}m at a tensile strength of approximately 300 MPa. Salient toughening mechanisms are described together with further toughening strategies.

  11. Synthesis and microstructure analysis of composite Nd: YAG/YAG transparent ceramics

    Institute of Scientific and Technical Information of China (English)

    Benxue Jiang; Tongde Huang; Yusong Wu; Wenbin Liu; Yubai Pan

    2009-01-01

    Transparent Nd:YAG/YAG composite ceramics are synthesized by solid-state reaction method using highpurity Y2O3,Al2O3,and Nd2O3 powders as raw materials.The mixed powder compacts are sintered at 1780 ℃ for 10 h under vacuum and annealed at 1450 ℃ for 20 h in air.The Nd:YAG/YAG ceramics exhibit a pore free structure with an average grain size of about 30 μm.The microstructure of the Nd:YAG/YAG composite transparent ceramics is studied and there is no interface between Nd:YAG and YAG ceramics.The Nd ion distribution in one grain is also studied,which shows that there is no segregation of Nd ions as in Nd:YAG crystals.

  12. Freeze-Spray Processing of Layered Ceramic Composites (Preprint)

    Science.gov (United States)

    2006-04-01

    remove the ice by sublimation . In order to study the effect of green density on the sintered microstructure, a set of samples were isostatically...Ceram. Forum Int., 79 ( 9 , E35-E38, (2002). ’K. Araki and J. W. Halloran, "Room-Temperature Freeze Casting for Ceramics with Nonaqueous Sublimable ...Vehicles in the Naphtalene- Camphor Eutectic System," J. Am. Cerum Soc. 87 (1 1) 2014-2019 (2004). 9 ~ . Reed, Introduction to the Principles of

  13. Microstructure of Al2O3/SiO2 ceramic core nano-composites

    Institute of Scientific and Technical Information of China (English)

    赵红亮; 翁康荣; 关绍康; 楼琅洪; 李英敖; 赵惠田; 胡壮麒

    2004-01-01

    Al2O3/SiO2 ceramic core nano-composites were prepared and their microstructure was investigated by transmission electron microscope(TEM). The results show that intergranular nano-composites are achieved. The bonding between Al2O3 and SiO2 particles is well and the interface is even. Amorphous phases and nano crystals appear in the Al2O3/SiO2 ceramic core nano-composites, which both come into being during the cooling process after sintering. Glass phase does not appear between the Al2O3 and SiO2 particles and only appears among the Al2O3 particles, which can be explained with stress model. The quantity of the glass phase is not much and its influence on the high-temperature deformation of the ceramic core nano-composites is little.

  14. Research on toughening mechanisms of alumina matrix ceramic composite materials improved by rare earth additive

    Institute of Scientific and Technical Information of China (English)

    ZHANG Xihua; LIU Changxia; LI Musen; ZHANG Jianhua

    2008-01-01

    Mixed rare earth elements were incorporated into alumina ceramic materials. Hot-pressing was used to fabricate alumina matrix composites in nitrogen atmosphere protection. Microstructures and mechanical properties of the composites were tested. It was indicated that the bending strength and fracture toughness of alumina matrix ceramic composites sintered at 1550℃ and 28 Mpa for 30 min were improved evidently. Besides mixed rare earth elements acting as a toughening phase, AlTiC master alloys were also added in as sintering assistants, which could prompt the formation of transient liquid phase, and thus nitrides of rare earth elements were produced. All of the above were beneficial for improving the mechanical properties of alumina matrix ceramic composites.

  15. Polymer, metal, and ceramic matrix composites for advanced aircraft engine applications

    Science.gov (United States)

    Mcdanels, D. L.; Serafini, T. T.; Dicarlo, J. A.

    1986-01-01

    Advanced aircraft engine research within NASA Lewis is being focused on propulsion systems for subsonic, supersonic, and hypersonic aircraft. Each of these flight regimes requires different types of engines, but all require advanced materials to meet their goals of performance, thrust-to-weight ratio, and fuel efficiency. The high strength/weight and stiffness/weight properties of resin, metal, and ceramic matrix composites will play an increasingly key role in meeting these performance requirements. At NASA Lewis, research is ongoing to apply graphite/polyimide composites to engine components and to develop polymer matrices with higher operating temperature capabilities. Metal matrix composites, using magnesium, aluminum, titanium, and superalloy matrices, are being developed for application to static and rotating engine components, as well as for space applications, over a broad temperature range. Ceramic matrix composites are also being examined to increase the toughness and reliability of ceramics for application to high-temperature engine structures and components.

  16. Effect of Microwave Heating on Infrared Radiation Properties of Cordierite-Ferrites Based Composite Ceramics

    Institute of Scientific and Technical Information of China (English)

    LU; Lei; FAN; Xi’an; HU; Xiaoming; ZHANG; Jianyi

    2015-01-01

    The cordierite-ferrites based infrared radiation composite materials were synthesized with Fe2O3, Mn O2, Cu O, Co2O3, and Mg2Al4Si5O18 powders as raw materials via microwave heating. The cordierite-ferrites based composite ceramics could be obtained via microwave heating at 1173 K for 1 h or 1473 K for 10 min, respectively. The lower synthesis temperature or the shorter heating time results in the smaller grain size of the composite ceramics obtained by microwave heating. The interplanar distance of cordierite becomes greater after microwave heating, indicating that the doping effect of transitional metal oxides on the cordierite is more efficient in microwave heating. The infrared radiation composite ceramics synthesized by microwave heating at 1473 K for 1 h exhibit the maximum emissivity of 0.9 in the band range of 6-8 μm at 1073 K.

  17. Multiwalled carbon nanotube-reinforced ceramic matrix composites as a promising structural material

    Energy Technology Data Exchange (ETDEWEB)

    Estili, Mehdi, E-mail: mehdiestili@gmail.co [Institute for Materials Research, Tohoku University, Sendai 980-8577 (Japan); Department of Materials Processing, Graduate School of Engineering, Tohoku University, Sendai 980-8579 (Japan); Kwon, Hansang; Kawasaki, Akira; Cho, Seungchan; Takagi, Kenta; Kikuchi, Keiko [Institute for Materials Research, Tohoku University, Sendai 980-8577 (Japan); Kawai, Masayoshi [Institute of Materials Structure Science, High Energy Accelerator Research Organization, Oho, Tsukuba, Ibaraki 305-0801 (Japan)

    2010-03-15

    In this paper, we introduce fully dense, multiwalled carbon nanotube (MWCNT)-reinforced ceramic matrix composites recently processed by a novel powder technology in our laboratory to be considered as a promising potential structural materials for employment in severe working conditions. A strategy is also offered to investigate the effect of working condition on the mechanical properties of MWCNTs embedded in the ceramic matrix for a reliable material selection for the working conditions needed.

  18. Ceramic Matrix Composites: High Temperature Effects. (Latest Citations from the Aerospace Database)

    Science.gov (United States)

    1997-01-01

    The bibliography contains citations concerning the development and testing of ceramic matrix composites for high temperature use. Tests examining effects of the high temperatures on bond strength, thermal degradation, oxidation, thermal stress, thermal fatigue, and thermal expansion properties are referenced. Applications of the composites include space structures, gas turbine and engine components, control surfaces for spacecraft and transatmospheric vehicles, heat shields, and heat exchangers.

  19. A mechanical model for surface layer formation on self-lubricating ceramic composites

    NARCIS (Netherlands)

    Song, Jiupeng; Valefi, Mahdiar; Rooij, de Matthijn; Schipper, Dirk J.

    2010-01-01

    To predict the thickness of a self-lubricating layer on the contact surface of ceramic composite material containing a soft phase during dry sliding test, a mechanical model was built to calculate the material transfer of the soft second phase in the composite to the surface. The tribological test,

  20. Composition analysis of medieval ceramics by laser-induced breakdown spectroscopy (LIBS)

    Science.gov (United States)

    Genc Oztoprak, B.; Sinmaz, M. A.; Tülek, F.

    2016-05-01

    Laser-induced breakdown spectroscopy (LIBS) technique is expected to be one of the most preferred techniques in archaeology research since it does not disrupt the structural and chemical form of archaeological samples, and it is considered virtually nondestructive analysis method. In this work, LIBS is used for analyses of glaze, paint, and clay of medieval ceramics collected from East Plain Cilicia, Osmaniye Province during archaeological survey. Transparent glazed and colour-painted ceramics of the Islam and Byzantine pottery traditions are analysed to detect distinctive and common features of the chemical compositions of their glazes. The spectral lines of Islamic and Byzantine glazes indicate that their structures are same. However, strontium (Sr) is determined in the transparent glaze of Islamic ceramics. Elemental composition and homogeneity of paint on one of the sample are determined by LIBS analysis. Colour changes are related with composition differences of the paint content in the archaeological ceramic. In addition, the clay classification of archaeological ceramics taken from the Yapılıpınar mounds, Taşlıhöyük mounds, and Örenşehir ancient sites is done using PCA and PLS-DA chemometric techniques. According to the results of the classification, Yapılıpınar mounds terracotta ceramics differ from those of Taşlıhöyük and Örenşehir ancient sites.

  1. A novel calcium phosphate ceramic-magnetic nanoparticle composite as a potential bone substitute.

    Science.gov (United States)

    Wu, Yao; Jiang, Wen; Wen, Xiantao; He, Bin; Zeng, Xiaobo; Wang, Gang; Gu, Zhongwei

    2010-02-01

    A magnetic field has been applied to accelerate bone healing for a long time. In this study, in order to combine the bone repair capability of calcium phosphate (CaP) ceramics with the magnetic field, a novel CaP ceramic-magnetic nanoparticle (CaP-MNP) composite was fabricated through integrating the superparamagnetic nanoparticles into the CaP ceramics. Two kinds of CaP ceramics were chosen: hydroxyapatite (HA) and HA/tricalcium phosphate (65/35, HT). The samples were cultured with Ros17/2.8 and MG63 cells respectively in vitro to evaluate the cell proliferation and differentiation via MTT and alkaline phosphatase activity tests. In order to find the influence of the magnetic materials on the expression of the bone morphological protein (BMP), the samples composited with BMP-2 were implanted subcutaneously in the fasciae of rat back muscles for 30 days. Compared with ordinary CaP ceramics, the results indicated that the CaP-MNP composite had good biocompatibility and was able to promote cell proliferation and differentiation significantly. The in vivo test showed that the expression of BMP-2 would be accelerated by HT composited with MNPs, and new bone-like tissue formation could be observed. Accordingly, it might be expected that this CaP-MNP composite could become a potential bone substitute or bone tissue engineering scaffold.

  2. MAX Phase Modified SiC Composites for Ceramic-Metal Hybrid Cladding Tubes

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Yang-Il; Kim, Sun-Han; Park, Dong-Jun; Park, Jeong-Hwan; Park, Jeong-Yong; Kim, Hyun-Gil; Koo, Yang-Hyun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    A metal-ceramic hybrid cladding consists of an inner zirconium tube, and an outer SiC fiber-matrix SiC ceramic composite with surface coating as shown in Fig. 1 (left-hand side). The inner zirconium allows the matrix to remain fully sealed even if the ceramic matrix cracks through. The outer SiC composite can increase the safety margin by taking the merits of the SiC itself. In addition, the outermost layer prevents the dissolution of SiC during normal operation. On the other hand, a ceramic-metal hybrid cladding consists of an outer zirconium tube, and an inner SiC ceramic composite as shown in Fig. 1 (right-hand side). The outer zirconium protects the fuel rod from a corrosion during reactor operation, as in the present fuel claddings. The inner SiC composite, additionally, is designed to resist the severe oxidation under a postulated accident condition of a high-temperature steam environment. Reaction-bonded SiC was fabricated by modifying the matrix as the MAX phase. The formation of Ti{sub 3}SiC{sub 2} was investigated depending on the compositions of the preform and melt. In most cases, TiSi{sub 2} was the preferential phase because of its lowest melting point in the Ti-Si-C system. The evidence of Ti{sub 3}SiC{sub 2} was the connection with the pressurizing.

  3. Numerical Investigation of the Transient Behavior of a Hot Gas Duct under Rapid Depressurization

    Directory of Open Access Journals (Sweden)

    JingBao Liu

    2016-01-01

    Full Text Available A hot gas duct is an indispensable component for the nuclear-process heat applications of the Very-High-Temperature Reactor (VHTR, which has to fulfill three requirements: to withstand high temperature, high pressure, and large pressure transient. In this paper, numerical investigation of pressure transient is performed for a hot gas duct under rapid depressurization. System depressurization imposes an imploding pressure differential on the internal structural elements of a hot gas duct, the structural integrity of which is susceptible to being damaged. Pressure differential and its imposed duration, which are two key factors to evaluate the damage severity of a hot gas duct under depressurization, are examined in regard to depressurization rate and insulation packing tightness. It is revealed that depressurization rate is a decisive parameter for controlling the pressure differential and its duration, whereas insulating-packing tightness has little effect on them.

  4. Chemical hot gas purification for biomass gasification processes; Chemische Heissgasreinigung bei Biomassevergasungsprozessen

    Energy Technology Data Exchange (ETDEWEB)

    Stemmler, Michael

    2010-07-01

    The German government decided to increase the percentage of renewable energy up to 20 % of all energy consumed in 2020. The development of biomass gasification technology is advanced compared to most of the other technologies for producing renewable energy. So the overall efficiency of biomass gasification processes (IGCC) already increased to values above 50 %. Therefore, the production of renewable energy attaches great importance to the thermochemical biomass conversion. The feedstock for biomass gasification covers biomasses such as wood, straw and further energy plants. The detrimental trace elements released during gasification of these biomasses, e.g. KCl, H{sub 2}S and HCl, cause corrosion and harm downstream devices. Therefore, gas cleaning poses an especial challenge. In order to improve the overall efficiency this thesis aims at the development of gas cleaning concepts for the allothermic, water blown gasification at 800 C and 1 bar (Guessing-Process) as well as for the autothermic, water and oxygen blown gasification at 950 C and 18 bar (Vaernamo-Process). Although several mechanisms for KCl- and H{sub 2}S-sorption are already well known, the achievable reduction of the contamination concentration is still unknown. Therefore, calculations on the produced syngas and the chemical hot gas cleaning were done with a thermodynamic process model using SimuSage. The syngas production was included in the calculations because the knowledge of the biomass syngas composition is very limited. The results of these calculations prove the dependence of syngas composition on H{sub 2}/C-ratio and ROC (Relative Oxygen Content). Following the achievable sorption limits were detected via experiments. The KCl containing syngases were analysed by molecular beam mass spectrometry (MBMS). Furthermore, an optimised H{sub 2}S-sorbent was developed because the examined sorbents exceeded the sorption limit of 1 ppmv. The calculated sorption limits were compared to the limits

  5. Bone response to three different chemical compositions of fluorcanasite glass-ceramic.

    Science.gov (United States)

    da Rocha Barros, Valdemar Mallet; Liporaci, Jorge Luiz J; Rosa, Adalberto L; Junqueira, Marcela Caffarena; de Oliveira, Paulo Tambasco; Johnson, Anthony; van Noort, Richard

    2007-11-01

    The aim of this study was to evaluate the bone response to three fluorcanasite glass-ceramic compositions with different solubilities (K3, K5, and K8) after implantation in a femur rabbit model. Fluorcanasite glass-ceramic rods were implanted bilaterally in the mid-shafts rabbit femurs. Implants were harvested at 8 and 12 weeks and prepared for histological and histomorphometric analyses at the light microscope level. Bioglass 45S5 rods were used as a control material. At 8 weeks, all fluorcanasite glass-ceramics were entirely surrounded by a nonmineralized connective tissue. At 12 weeks, reduced areas of bone tissue were observed in the cortical area in direct contact with the K3 and K5 fluorcanasite glass-ceramics compared to Bioglass 45S5, whereas no bone tissue was observed in direct contact with the K8 surface. Bone-to-implant contact in the cortical area was affected by the material chemical composition and ranked as follows: Bioglass 45S5>K3>K5>K8 (p=0.001). In the bone marrow, a layer of fibrous connective tissue formed in direct contact with the fluorcanasite glass-ceramics and Bioglass 45S5, and only rarely exhibited contact osteogenesis. All the fluorcanasite glass-ceramics appeared to degrade in the biological environment. The solubility ratio did not alter significantly the biological reply of the fluorcanasite glass-ceramics in vivo. Further modifications of the chemical composition of the fluorcanasite glass-ceramic are required to increase the stability of the material in vivo.

  6. Ballistic Impact Response of Ceramic-Faced Aramid Laminated Composites Against 7.62 mm Armour Piercing Projectiles

    Directory of Open Access Journals (Sweden)

    Nityananda Nayak

    2013-07-01

    Full Text Available Ballistic impact response of ceramic- composite armor, consisting of zirconia toughened alumina (ZTA ceramic front and aramid laminated composite as backing, against 7.62 mm armor piercing (AP projectiles has been studied. Two types of backing composite laminates i.e. Twaron-epoxy and Twaron-polypropylene (PP of 10 mm and 15 mm thickness were used with a ceramic face of 4mm thick ZTA. The ceramic- faced and the stand alone composite laminates were subjected to ballistic impact of steel core 7.62 mm AP projectiles with varying impact velocities and their V50 ballistic limit (BL was determined. A sharp rise in BL was observed due to addition of ceramic front layer as compared to stand alone ones. The impact energy was absorbed during penetration primarily by fracture of ceramic, deformation and fracture of projectile and elastic-plastic deformation of flexible backing composite layer. The breaking of ceramic tiles were only limited to impact area and did not spread to whole surface and projectile shattering above BL and blunting on impact below BL was observed. The ceramic- faced composites showed higher BL with Twaron-PP as backing than Twaron-epoxy laminate of same thickness. This combination of ceramic-composite laminates exhibited better multi-hit resistance capability; ideal for light weight armor.Defence Science Journal, 2013, 63(4, pp.369-375, DOI:http://dx.doi.org/10.14429/dsj.63.2616

  7. Sintering densification and properties of Al2O3/PSZ(3Y) ceramic composites

    Institute of Scientific and Technical Information of China (English)

    马伟民; 修稚萌; 闻雷; 孙旭东; 铁维麟

    2004-01-01

    The content of partially stabilized zirconia has remarkable influence on densification and mechanical properties of Al2 O3/PSZ(3Y) ceramic composites. When 15%PSZ(3Y) is added to Al2 O3, after vacuum sintering for 2h at 1 550 ℃, the fracture toughness and bending strength of the Al2O3/PSZ(3Y) ceramic composite reaches 8.2properties was investigated. The change of rn-ZrO2 and t-ZrO2 phases content before and after fracture was measured by X-ray diffraction quantitative phase analysis. It is confirmed that improvement in bending strength and fracture toughness of the Al2O3/PSZ(3Y) ceramic composite is due to the phase transformation toughening mechanism of PSZ(3Y).

  8. Development of advanced hot-gas desulfurization processes

    Energy Technology Data Exchange (ETDEWEB)

    Jothimurugesan, K.

    2000-04-17

    Advanced integrated gasification combined cycle (IGCC) power plants nearing completion, such as Sierra-Pacific, employ a circulating fluidized-bed (transport) reactor hot-gas desulfurization (HGD) process that uses 70-180 {micro}m average particle size (aps) zinc-based mixed-metal oxide sorbent for removing H{sub 2}S from coal gas down to less than 20 ppmv. The sorbent undergoes cycles of absorption (sulfidation) and air regeneration. The key barrier issues associated with a fluidized-bed HGD process are chemical degradation, physical attrition, high regeneration light-off (initiation) temperature, and high cost of the sorbent. Another inherent complication in all air-regeneration-based HGD processes is the disposal of the problematic dilute SO{sub 2} containing regeneration tail-gas. Direct Sulfur Recovery Process (DSRP), a leading first generation technology, efficiently reduces this SO{sub 2} to desirable elemental sulfur, but requires the use of 1-3 % of the coal gas, thus resulting in an energy penalty to the plant. Advanced second-generation processes are under development that can reduce this energy penalty by modifying the sorbent so that it could be directly regenerated to elemental sulfur. The objective of this research is to support the near and long term DOE efforts to commercialize the IGCC-HGD process technology. Specifically we aim to develop: optimized low-cost sorbent materials with 70-80 {micro}m average aps meeting all Sierra specs; attrition resistant sorbents with 170 {micro}m aps that allow greater flexibility in the choice of the type of fluidized-bed reactor e.g. they allow increased throughput in a bubbling-bed reactor; and modified fluidizable sorbent materials that can be regenerated to produce elemental sulfur directly with minimal or no use of coal gas. The effort during the reporting period has been devoted to testing the FHR-32 sorbent. FHR-32 sorbent was tested for 50 cycles of sulfidation in a laboratory scale reactor.

  9. Development of advanced hot-gas desulfurization processes

    Energy Technology Data Exchange (ETDEWEB)

    Jothimurugesan, K.

    1999-04-26

    Advanced integrated gasification combined cycle (IGCC) power plants nearing completion, such as Sierra-Pacific, employ a circulating fluidized-bed (transport) reactor hot-gas desulfurization (HGD) process that uses 70-180 {micro}m average particle size (aps) zinc-based mixed-metal oxide sorbent for removing H{sub 2}S from coal gas down to less than 20 ppmv. The sorbent undergoes cycles of absorption (sulfidation) and air regeneration. The key barrier issues associated with a fluidized-bed HGD process are chemical degradation, physical attrition, high regeneration light-off (initiation) temperature, and high cost of the sorbent. Another inherent complication in all air-regeneration-based HGD processes is the disposal of the problematic dilute SO{sub 2} containing regeneration tail-gas. Direct Sulfur Recovery Process (DSRP), a leading first generation technology, efficiently reduces this SO{sub 2} to desirable elemental sulfur, but requires the use of 1-3% of the coal gas, thus resulting in an energy penalty to the plant. Advanced second-generation processes are under development that can reduce this energy penalty by modifying the sorbent so that it could be directly regenerated to elemental sulfur. The objective of this research is to support the near and long term DOE efforts to commercialize the IGCC-HGD process technology. Specifically we aim to develop: optimized low-cost sorbent materials with 70-80 {micro}m average aps meeting all Sierra specs; attrition resistant sorbents with 170 {micro}m aps that allow greater flexibility in the choice of the type of fluidized-bed reactor e.g. they allow increased throughput in a bubbling-bed reactor; and modified fluidizable sorbent materials that can be regenerated to produce elemental sulfur directly with minimal or no use of coal gas. The effort during the reporting period has been devoted to development of optimized low-cost zinc-oxide-based sorbents for Sierra-Pacific. The sorbent surface were modified to prevent

  10. Ceramic materials for energy and environmental applications: Functionalizing of properties by tailored compositions

    DEFF Research Database (Denmark)

    Ivanova, Mariya; Ricote, Sandrine; Baumann, Stefan

    2013-01-01

    Stable social development requires novel approaches for energy production, distribution and storage combined with reasonable restrictions of the environmental impact. The fuel cell-based technologies, as well as the separation of gases from mixtures, particularly implemented into innovative power....... This chapter is dedicated to the fascinating world of tailoring ceramic materials for energy and environmental applications. Selected approaches to tune ceramics will be discussed to illustrate the versatile effects that compositional variation can have on the macroscopic properties, e.g. the conductivity...... additives and substituents on sinterability, electrical/electrochemical properties and stability of selected ceramic materials for energy and environmental applications. The material variety will cover ceramic materials with different crystal structures like fluorites, perovskites, pyrochlores, fergusonites...

  11. Effect of prebonding procedures on shear bond strength of resin composite to pressable ceramic.

    Science.gov (United States)

    Estafan, D; Dussetschleger, F; Estafan, A; Jia, W

    2000-01-01

    Low bond strength between tooth structure and restorative ceramic material is a major cause of ceramic fractures or failures. Prebonding measures performed on pressable ceramic material were evaluated and the different shear bond strengths obtained by each method were tabulated. The three individual groups were subjected to 9% hydrofluoric (HF) acid gel for 0, 1, and 5 minutes. The different acid-etched time groups were chemically treated with silane coupler alone, silane coupling agent with bonding agent, and bonding agent alone. The silane coupling agent produced the highest bond strength between the composite structure and the pressable ceramic restorative material. High bond values were achieved by etching the porcelain for one minute. The use of the silane coupling agent with a one minute 9% HF acid etch yielded the greatest bond strength.

  12. Effects of Composition of ZnO Ceramics Containing TiO2 on Varistor Properties

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The development of low-voltage ZnO varistor ceramics containing TiO2 is presented in this report.The varistor properties of ZnO ceramics with different compositions were measured,and microstructure of the ceramics was investigated by XRD and SEM.The results show that the addition of TiO2 is beneficial to the decrease of varistor voltage (V1mA),whereas it leads to the recession of nonlinear coefficient (α) and leakage current (IL).The varistor properties of ZnO ceramics containing TiO2 can be effectively improved by introducing moderate amount of pre-fabricated ZnO seed grains.The behaviors of TiO2 and seed grains,as well as the mechanisms by which TiO2 and seed grains influence varistor properties,are discussed.

  13. Chemical composition and morphology of oxidic ceramics at filtration of steel deoxidised by aluminium

    Directory of Open Access Journals (Sweden)

    J. Bažan

    2009-10-01

    Full Text Available Composition and morphology of filter ceramics were investigated during filtration of steel deoxidised by aluminium. Filtration was realized with use of filters based on oxidic ceramics Cr2O3, TiO2, SiO2, ZrO2, Al2O3, 3Al2O3•2SiO2 and MgO•Al2O3. It was established that change of interphase (coating occurs during filtration of steel on the surface of capillaries of ceramics, where content of basic oxidic component decreases. Loss of oxidic component in the coating is replaced by increase of oxides of manganese and iron and it is great extent inversely proportional to the value of Gibbs’ energy of oxide, which forms this initial basis of ceramics.

  14. Thermal, mechanical and electrical properties of polyanaline based ceramic nano-composites

    Science.gov (United States)

    Sohail, M.; Khan, M. S.; Khattak, N. S.

    2016-08-01

    Micro/nanohybrid materials have vast applications due to their great potentialities in the field of nanoscience and nanotechnology. Herein we report an investigation on the fabrication and physicochemical characterization of ceramic (Fe0.01La0.01Al0.5Zn0.98O) and hybrid ceramic-polyaniline nano-composits. Ceramic nano-particles were prepared by sol-gel technique while optimizing the molar ratios of the constituent's metal nitrates. The prepared inorganic particles were then embedded in the polymer matrix via one-pot blending method. The prepared ceramic particles and their composites with polyaniline were analysed under FT- IR, SEM and TGA. The presence of some chemical species was observed at the interface of the compositing materials. TGA analysis showed the thermal stability of the composite material. Frequency dependent dielectric properties were analysed and it was found that conducting polyaniline has an additional effect on the electrical behaviour of the composite. Rheology study showed enhanced mechanical properties of composite material as compared to their constituting counterparts.

  15. CERAMIC MATRIX COMPOSITE SYNTHESIZED BY THE PURE Al+NaOH SELF-OXIDATION

    Institute of Scientific and Technical Information of China (English)

    S.X.He; S.Yuan; J.Wang; B.D.Sun

    2001-01-01

    An Al2 O3/Al ceramic matrix composite was fabricated by self-oxidation of pureAl+ NaOH,and its microstructure,mechanical properties and 9rowth mechanism wereanalyzed.Experimental results show that the composite possesses better mechanicalproperties,higher density and faster growth velocity than that made by Al-Mg-Si al-loy.The composite grows primarily along the crucible wall and has periodic wavy likestructure consisted with cell colonies.

  16. Randomized Clinical Trial of Indirect Resin Composite and Ceramic Veneers : Up to 3-year Follow-up

    NARCIS (Netherlands)

    Gresnigt, Marco M. M.; Kalk, Warner; Ozcan, Mutlu

    2013-01-01

    Purpose: This randomized controlled split-mouth clinical trial evaluated the short-term survival rate of indirect resin composite and ceramic laminate veneers. Materials and Methods: A total of 10 patients (mean age: 48.6 years) received 46 indirect resin composite (Estenia; n = 23) and ceramic lami

  17. Thermomechanical and Environmental Durability of Environmental Barrier Coated Ceramic Matrix Composites Under Thermal Gradients

    Science.gov (United States)

    Zhu, Dongming; Bhatt, Ramakrishna T.; Harder, Bryan

    2016-01-01

    This paper presents the developments of thermo-mechanical testing approaches and durability performance of environmental barrier coatings (EBCs) and EBC coated SiCSiC ceramic matrix composites (CMCs). Critical testing aspects of the CMCs will be described, including state of the art instrumentations such as temperature, thermal gradient, and full field strain measurements; materials thermal conductivity evolutions and thermal stress resistance; NDE methods; thermo-mechanical stress and environment interactions associated damage accumulations. Examples are also given for testing ceramic matrix composite sub-elements and small airfoils to help better understand the critical and complex CMC and EBC properties in engine relevant testing environments.

  18. Thixoforming of SiC ceramic matrix composites in pseudo-semi-solid state

    Institute of Scientific and Technical Information of China (English)

    CHENG Yuan-sheng; LUO Shou-jing; DU Zhi-ming

    2005-01-01

    A new forming process, ceramic matrix composites thixoforming in pseudo-semi-solid state, was proposed based on powder metallurgy technology combined with the semi-solid metal forming process. The satellite angle-frames were prepared by this technology with Alp and SiCp materials mixed with different volume fractions. It is proved that it is feasible for the forming of the ceramic matrix composites by this technology through metallographic analyses and tensile tests. The results also show that the microstructures of samples are homogeneous and they have high hardness and certain plasticity.

  19. Characterization of silicon-silicon carbide ceramic derived from carbon-carbon silicon carbide composites

    Energy Technology Data Exchange (ETDEWEB)

    Srivastava, Vijay K. [Indian Institute of Technology, Varanasi (India). Dept. of Mechanical Engineering; Krenkel, Walter [Univ. of Bayreuth (Germany). Dept. of Ceramic Materials Engineering

    2013-04-15

    The main objective of the present work is to process porous silicon - silicon carbide (Si - SiC) ceramic by the oxidation of carboncarbon silicon carbide (C/C - SiC) composites. Phase studies are performed on the oxidized porous composite to examine the changes due to the high temperature oxidation. Further, various characterization techniques are performed on Si- SiC ceramics in order to study the material's microstructure. The effects of various parameters such as fiber alignment (twill weave and short/chopped fiber) and phenolic resin type (resol and novolak) are characterized.

  20. Phase Stability and Thermal Conductivity of Composite Environmental Barrier Coatings on SiC/SiC Ceramic Matrix Composites

    Science.gov (United States)

    Benkel, Samantha; Zhu, Dongming

    2011-01-01

    Advanced environmental barrier coatings are being developed to protect SiC/SiC ceramic matrix composites in harsh combustion environments. The current coating development emphasis has been placed on the significantly improved cyclic durability and combustion environment stability in high-heat-flux and high velocity gas turbine engine environments. Environmental barrier coating systems based on hafnia (HfO2) and ytterbium silicate, HfO2-Si nano-composite bond coat systems have been processed and their stability and thermal conductivity behavior have been evaluated in simulated turbine environments. The incorporation of Silicon Carbide Nanotubes (SiCNT) into high stability (HfO2) and/or HfO2-silicon composite bond coats, along with ZrO2, HfO2 and rare earth silicate composite top coat systems, showed promise as excellent environmental barriers to protect the SiC/SiC ceramic matrix composites.

  1. Flexible Ceramic-Metal Insulation Composite and Method of Making

    Science.gov (United States)

    Rasky, Daniel J. (Inventor); Sawko, Paul M. (Inventor); Kilodziej, Paul (Inventor); Kourtides, Demetrius A. (Inventor)

    1998-01-01

    A method for joining a woven flexible ceramic fabric and a thin metal sheet creating an integral metal surfaced flexible thermal protection article, which methods compress: placing multiple dots of high temperature metallic or fabric and the thin metal sheet in a random or organized pattern, with the proviso that the brazing material covers about 10% or less of the surface of one flat side of the metal sheet; heating the flexible ceramic fabric, brazing material and thin metal sheet for a predetermined period of time to integrally connect the same; and cooling the formed flexible article to ambient temperature. Preferably the flexible ceramic is selected from fibers comprising atoms of silicon, carbon, nitrogen, boron, oxygen or combinations thereof. The flexible thermal protection article produced is also part of the present invention. The thin metal sheet is comprised of titanium, aluminum, chromium, niobium or alloys or combinations thereof. The brazing material is selected from copper/silver or copper/gold or is a ceramic brazing or adhesive material.

  2. Failure of Ceramic Composites in Non-Uniform Stress Fields

    Science.gov (United States)

    Rajan, Varun P.

    Continuous-fiber ceramic matrix composites (CMCs) are of interest as hot-section components in gas turbine engines due to their refractoriness and low density relative to metallic alloys. In service, CMCs will be subjected to spatially inhomogeneous temperature and stress fields. Robust tools that enable prediction of deformation and fracture under these conditions are therefore required for component design and analysis. Such tools are presently lacking. The present work helps to address this deficiency by developing models for CMC mechanical behavior at two length scales: that of the constituents and that of the components. Problems of interest are further divided into two categories: '1-D loadings,' in which the stresses are aligned with the fiber axes, and '2-D loadings,' in which the stress state is more general. For the former class of problems, the major outstanding issue is material fracture, not deformation. A fracture criterion based on the attainment of a global load maximum is developed, which yields results for pure bending of CMCs in reasonable agreement with available experimental data. For the latter class of problems, the understanding of both the micro-scale and macro-scale behavior is relatively immature. An approach based upon analysis of a unit cell (a single fiber surrounded by a matrix jacket) is pursued. Stress fields in the constituents of the composite are estimated using analytical models, the accuracy of which is confirmed using finite element analysis. As part of a fracture mechanics analysis, these fields enable estimation of the steady-state matrix cracking stress for arbitrary in-plane loading of a unidirectional ply. While insightful at the micro-scale, unit cell models are difficult to extend to coarser scales. Instead, material deformation is typically predicted using phenomenological constitutive models. One such model for CMC laminates is investigated and found to predict material instability where none should exist. Remedies to

  3. Repair bond strength of resin composite to a novel CAD/CAM hybrid ceramic using different repair systems.

    Science.gov (United States)

    Elsaka, Shaymaa E

    2015-01-01

    This study evaluated the repair bond strength of a nanohybrid resin composite to a novel CAD/CAM hybrid ceramic based on four intraoral ceramic repair systems. Vita Enamic (VE) CAD/CAM hybrid ceramic was used in this study. Specimens were divided into five test groups according to the repair method performed on the ceramic surface: Gr C (No treatment; control); Gr CZ (Cimara Zircon); Gr PR (Porcelain Repair); Gr CR (Clearfil Repair); and Gr CS (CoJet system). Nanohybrid resin composite (GrandioSO) was packed onto treated ceramic surfaces for adhesion testing using microtensile bond strength test. Debonded specimens were examined with a stereomicroscope and SEM to determine the fracture mode. Data were analyzed using ANOVA and Tukey's HSD test. PR and CZ repair systems significantly enhanced the bond strength of nanohybrid resin composite to VE CAD/CAM hybrid ceramic when compared with the other tested repair systems.

  4. Fundamental alloy design of oxide ceramics and their composites. [Annual] report, May 1, 1990--August 31, 1992

    Energy Technology Data Exchange (ETDEWEB)

    Chen, I.W.

    1992-12-31

    The main research was on microstructural development of oxide ceramics. Projects were completed and the publications given. Abstracts are given on: Reactive CeO{sub 2}powders by homogeneous precipitation, SiC whisker-reinforced lithium aluminosilicate composite, solute drag on grain boundary in ionic solids (space charge effect), in-situ alumina/aluminate platelet composites, exaggerated texture and grain growth of superplastic silicon nitride (SiAlON), hot extrusion of ceramics, control of grain boundary pinning in Al{sub 2}O{sub 3}/ZrO{sub 2} composites with Ce{sup 3+}/Ce{sup 4+} doping, superplastic forming of ceramic composites, computer simulation of final stage sintering (model, kinetics, microstructure, effect of initial pore size), development of superplastic structural ceramics, and superplastic flow of two-phase ceramics containing rigid inclusions (zirconia/mullite composites). A proposed research program is outlined: materials, solute drag, densification and coarsening, and grain boundary electrical behavior.

  5. Pre-form ceramic matrix composite cavity and method of forming and method of forming a ceramic matrix composite component

    Energy Technology Data Exchange (ETDEWEB)

    Monaghan, Philip Harold; Delvaux, John McConnell; Taxacher, Glenn Curtis

    2015-06-09

    A pre-form CMC cavity and method of forming pre-form CMC cavity for a ceramic matrix component includes providing a mandrel, applying a base ply to the mandrel, laying-up at least one CMC ply on the base ply, removing the mandrel, and densifying the base ply and the at least one CMC ply. The remaining densified base ply and at least one CMC ply form a ceramic matrix component having a desired geometry and a cavity formed therein. Also provided is a method of forming a CMC component.

  6. Ion sputtering erosion mechanisms of h-BN composite ceramics with textured microstructures

    Energy Technology Data Exchange (ETDEWEB)

    Duan, Xiaoming, E-mail: dxm_hit@126.com [Institute for Advanced Ceramics, Harbin Institute of Technology, Harbin 150001 (China); Ding, Yongjie [School of Energy Science and Technology, Harbin Institute of Technology, Harbin 150001 (China); Jia, Dechang; Jing, Nan; Yang, Zhihua; He, Peigang; Tian, Zhuo; Wang, Shengjin; Wang, Yujin; Zhou, Yu [Institute for Advanced Ceramics, Harbin Institute of Technology, Harbin 150001 (China); Yu, Daren [School of Energy Science and Technology, Harbin Institute of Technology, Harbin 150001 (China)

    2014-11-15

    Highlights: • Textured h-BN ceramics were made by hot press sintering using mullite as additives. • Sintering pressures play important role on ions sputtering resistance properties. • Textured microstructures lead to various surface morphologies by ion sputtering. • Sputtering erosion mechanisms include B–N bonds breaking and BN layers delamination. - Abstract: Since the hexagonal boron nitride (h-BN) grain shows typical lamellar structures, textured materials can be obtained by arranging h-BN grains along one direction. In this work, textured h-BN composite ceramics with the c-axis orientation arranged along the pressure direction are manufactured by hot-press sintering using mullite as the sintering additive. The results show that sintering pressures not only play a major role in the density and the textured degrees of composite ceramics, but also influence Xe ion erosion resistance performances. After Xe ion sputtering, compositions of both h-BN and mullite stay stable, while the elemental compositions have changed due to the so-called “preferential sputtering”. Sputtered surfaces along different orientations show diverse morphologies attributed to the textured microstructures. The erosion mechanisms of h-BN grains during Xe ion sputtering are breaking of B–N bonds and delamination of BN layers. While the mass loss of composite ceramics is due to the erosion of h-BN grains and mullite coupled with partial detachment of h-BN grains from the surface.

  7. The characterization of an oxide interfacial coating for ceramic matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Coons, Timothy P., E-mail: tpcoons@gmail.com [Department of Chemistry, Unit 3060, University of Connecticut, 55 North Eagleville Road, Storrs, CT 06269-3060 (United States); Reutenauer, Justin W.; Mercado, Andrew [Department of Chemistry, Unit 3060, University of Connecticut, 55 North Eagleville Road, Storrs, CT 06269-3060 (United States); Kmetz, Michael A. [Pratt and Whitney, 400 Main Street M/S 114-43, East Hartford, CT 06108 (United States); Suib, Steven L. [Department of Chemistry, Unit 3060, University of Connecticut, 55 North Eagleville Road, Storrs, CT 06269-3060 (United States)

    2013-06-20

    This work focused on the use of metal organic chemical vapor deposition (MOCVD) to deposit a zinc oxide (ZnO) coating on ceramic fibers as an interfacial system for continuous fiber reinforced ceramic matrix composites (CFR-CMCs). ZnO coatings were deposited on ceramic grade (CG) Nicalon{sup ™}, Hi-Nicalon{sup ™}, and Hi-Nicalon{sup ™} Type S fabric by the thermal decomposition of zinc acetate dihydrate in a low pressure hot wall CVD reactor. A duplex SiO{sub 2} coating was also deposited in order to protect the ZnO layer from the reducing conditions during composite fabrication. Tow testing was used to evaluate the effect of the ZnO coating on the strength retention of the ceramic fabrics. Single strand unidirectional mini composites were fabricated by infiltrating SiC into the ZnO/SiO{sub 2} duplex coated tows in order to understand the interfacial properties of the ZnO coating. The mini composite utilizing Hi-Nicalon{sup ™} Type S produced the highest ultimate tensile strength (UTS) of 330 MPa. The coated fabrics and the mini composites were characterized using field emission scanning electron microscopy (FE-SEM), X-ray diffraction (XRD) and scanning Auger microscopy (SAM)

  8. Annual Conference on Composites and Advanced Ceramic Materials, 13th, Cocoa Beach, FL, Jan. 15-18, 1989, Collection of Papers. Parts 1 2

    Energy Technology Data Exchange (ETDEWEB)

    1989-10-01

    The present conference on advanced ceramics discusses topics in matrix-infiltration and processing techniques, the failure analysis of monolithic ceramics, the processing of polycrystalline oxide-matrix ceramic composites, the processing and properties of monolithic ceramics, ceramic composite interface phenomena, and ceramic NDE and characterization. Attention is given to chemical vapor infiltration for composites, dense ceramics via controlled melt oxidation, supertough silicon nitride, the properties of pressureless-sintered alumina-matrix/30 vol pct SiC composites, and toughening in metal particulate/glass-ceramic composites. Also discussed are the joining of silicon nitride for heat-engine applications, nitridation mechanisms in silicon powder compacts, the synthesis and properties of ceramic fibers, a technique for interfacial bond strength measurement, the degradation of SiC whiskers at elevated temperatures, and the correlation of NDE and fractography in Si3N4.

  9. A novel processing route for carbon nanotube reinforced glass-ceramic matrix composites

    Science.gov (United States)

    Dassios, Konstantinos G.; Bonnefont, Guillaume; Fantozzi, Gilbert; Matikas, Theodore E.

    2015-03-01

    The current study reports the establishment of a novel feasible way for processing glass- and ceramic- matrix composites reinforced with carbon nanotubes (CNTs). The technique is based on high shear compaction of glass/ceramic and CNT blends in the presence of polymeric binders for the production of flexible green bodies which are subsequently sintered and densified by spark plasma sintering. The method was successfully applied on a borosilicate glass / multi-wall CNT composite with final density identical to that of the full-dense ceramic. Preliminary non-destructive evaluation of dynamic mechanical properties such as Young's and shear modulus and Poisson's ratio by ultrasonics show that property improvement maximizes up to a certain CNT loading; after this threshold is exceeded, properties degrade with further loading increase.

  10. Ceramic fibers for matrix composites in high-temperature engine applications

    Science.gov (United States)

    Baldus; Jansen; Sporn

    1999-07-30

    High-temperature engine applications have been limited by the performance of metal alloys and carbide fiber composites at elevated temperatures. Random inorganic networks composed of silicon, boron, nitrogen, and carbon represent a novel class of ceramics with outstanding durability at elevated temperatures. SiBN(3)C was synthesized by pyrolysis of a preceramic N-methylpolyborosilazane made from the single-source precursor Cl(3)Si-NH-BCl(2). The polymer can be processed to a green fiber by melt-spinning, which then undergoes an intermediate curing step and successive pyrolysis. The ceramic fibers, which are presently produced on a semitechnical scale, combine several desired properties relevant for an application in fiber-reinforced ceramic composites: thermal stability, mechanical strength, high-temperature creep resistivity, low density, and stability against oxidation or molten silicon.

  11. Alumina matrix ceramic-nickel composites formed by centrifugal slip casting

    Directory of Open Access Journals (Sweden)

    Justyna Zygmuntowicz

    2015-12-01

    Full Text Available The paper is focused on the possibility of fabricating the alumina matrix ceramic-nickel composites with gradient concentration of metal particles. Centrifugal slip casting method was chosen for the composite fabrication. This method allows fabrication of the graded distribution of nickel particles in the hollow cylinder composites. The horizontal rotation axis was applied. The samples were characterized by XRD, SEM and quantitative description of the microstructure. The macroscopic as well as SEM observations of the prepared composites confirmed the gradient concentration of Ni particles in the composite materials. The application of the centrifugal slip casting method allows for the graded distribution of metal particles in the samples.

  12. ENGINEERING A NEW MATERIAL FOR HOT GAS CLEANUP

    Energy Technology Data Exchange (ETDEWEB)

    T.D. Wheelock; L.K. Doraiswamy; K.P. Constant

    2003-09-01

    The overall purpose of this project was to develop a superior, regenerable, calcium-based sorbent for desulfurizing hot coal gas with the sorbent being in the form of small pellets made with a layered structure such that each pellet consists of a highly reactive lime core enclosed within a porous protective shell of strong but relatively inert material. The sorbent can be very useful for hot gas cleanup in advanced power generation systems where problems have been encountered with presently available materials. An economical method of preparing the desired material was demonstrated with a laboratory-scale revolving drum pelletizer. Core-in-shell pellets were produced by first pelletizing powdered limestone or other calcium-bearing material to make the pellet cores, and then the cores were coated with a mixture of powdered alumina and limestone to make the shells. The core-in-shell pellets were subsequently calcined at 1373 K (1100 C) to sinter the shell material and convert CaCO{sub 3} to CaO. The resulting product was shown to be highly reactive and a very good sorbent for H{sub 2}S at temperatures in the range of 1113 to 1193 K (840 to 920 C) which corresponds well with the outlet temperatures of some coal gasifiers. The product was also shown to be both strong and attrition resistant, and that it can be regenerated by a cyclic oxidation and reduction process. A preliminary evaluation of the material showed that while it was capable of withstanding repeated sulfidation and regeneration, the reactivity of the sorbent tended to decline with usage due to CaO sintering. Also it was found that the compressive strength of the shell material depends on the relative proportions of alumina and limestone as well as their particle size distributions. Therefore, an extensive study of formulation and preparation conditions was conducted to improve the performance of both the core and shell materials. It was subsequently determined that MgO tends to stabilize the high

  13. Characterization of Mechanical Damage Mechanisms in Ceramic Composite Materials.

    Science.gov (United States)

    1986-07-01

    Studies of Y203 - Containing Tetragonal ZrO2 Polycrystals (Y- TZP )", pp. 352-70 in Advances in Ceramics, Vol. 12, Science and Technology of Zirconia II...temperature dependent, and is interpreted in term-s of TE1l evidence of dislocation activity, and an hypothesized tetragonal -to- cubic transformation...tation and temperature dependent, and is interpreted in terms of TEM evi- dence of dislocation activity, and an hypothesized tetragonal -to- cubic

  14. Additive Manufacturing of Silicon Carbide-Based Ceramic Matrix Composites: Technical Challenges and Opportunities

    Science.gov (United States)

    Singh, Mrityunjay; Halbig, Michael C.; Grady, Joseph E.

    2016-01-01

    Advanced SiC-based ceramic matrix composites offer significant contributions toward reducing fuel burn and emissions by enabling high overall pressure ratio (OPR) of gas turbine engines and reducing or eliminating cooling air in the hot-section components, such as shrouds, combustor liners, vanes, and blades. Additive manufacturing (AM), which allows high value, custom designed parts layer by layer, has been demonstrated for metals and polymer matrix composites. However, there has been limited activity on additive manufacturing of ceramic matrix composites (CMCs). In this presentation, laminated object manufacturing (LOM), binder jet process, and 3-D printing approaches for developing ceramic composite materials are presented. For the laminated object manufacturing (LOM), fiber prepreg laminates were cut into shape with a laser and stacked to form the desired part followed by high temperature heat treatments. For the binder jet, processing optimization was pursued through silicon carbide powder blending, infiltration with and without SiC nano powder loading, and integration of fibers into the powder bed. Scanning electron microscopy was conducted along with XRD, TGA, and mechanical testing. Various technical challenges and opportunities for additive manufacturing of ceramics and CMCs will be presented.

  15. Robust Joining and Integration Technologies for Advanced Metallic, Ceramic, and Composite Systems

    Science.gov (United States)

    Singh, M.; Shpargel, Tarah; Morscher, Gregory N.; Halbig, Michael H.; Asthana, Rajiv

    2006-01-01

    Robust integration and assembly technologies are critical for the successful implementation of advanced metallic, ceramic, carbon-carbon, and ceramic matrix composite components in a wide variety of aerospace, space exploration, and ground based systems. Typically, the operating temperature of these components varies from few hundred to few thousand Kelvin with different working times (few minutes to years). The wide ranging system performance requirements necessitate the use of different integration technologies which includes adhesive bonding, low temperature soldering, active metal brazing, diffusion bonding, ARCJoinT, and ultra high temperature joining technologies. In this presentation, a number of joining examples and test results will be provided related to the adhesive bonding and active metal brazing of titanium to C/C composites, diffusion bonding of silicon carbide to silicon carbide using titanium interlayer, titanium and hastelloy brazing to silicon carbide matrix composites, and ARCJoinT joining of SiC ceramics and SiC matrix composites. Various issues in the joining of metal-ceramic systems including thermal expansion mismatch and resulting residual stresses generated during joining will be discussed. In addition, joint design and testing issues for a wide variety of joints will be presented.

  16. Preparation and Photocatalytic Property of TiO2/Diatomite-Based Porous Ceramics Composite Materials

    Directory of Open Access Journals (Sweden)

    Shuilin Zheng

    2012-01-01

    Full Text Available The diatomite-based porous ceramics was made by low-temperature sintering. Then the nano-TiO2/diatomite-based porous ceramics composite materials were prepared by hydrolysis deposition method with titanium tetrachloride as the precursor of TiO2 and diatomite-based porous as the supporting body of the nano-TiO2. The structure and microscopic appearance of nano-TiO2/diatomite-based porous ceramics composite materials was characterized by XRD and SEM. The photocatalytic property of the composite was investigated by the degradation of malachite green. Results showed that, after calcination at 550°C, TiO2 thin film loaded on the diatomite-based porous ceramics is anatase TiO2 and average grain size of TiO2 is about 10 nm. The degradation ratio of the composite for 5 mg/L malachite green solution reached 86.2% after irradiation for 6 h under ultraviolet.

  17. Piezoelectric and dielectric properties of polymer-ceramic composites for sensors

    NARCIS (Netherlands)

    James, N.K.

    2015-01-01

    The main objective of this PhD thesis is to develop new routes and concepts for manufacturing piezoelectric ceramic-polymer composites with adequate piezoelectric properties while retaining ease of manufacturing and mechanical flexibility and explore new possibilities to maximize especially the volt

  18. Ceramic matrix composite applications in advanced liquid fuel rocket engine turbomachinery

    Science.gov (United States)

    Brockmeyer, Jerry W.

    1992-01-01

    Fiber-reinforced ceramic matrix composites have been identified with properties suitable for near term applications. Conceptual design studies indicate the feasibility of applying C/SiC, and subelements were manufactured that verify selected fabrication features and key material properties. Tests and inspection of these subelements confirmed their capabilities.

  19. Effects of Temperature and Environment on Creep Behavior of an Oxide-Oxide Ceramic Matrix Composite

    Science.gov (United States)

    2007-03-01

    resistant ceramic matrix composites by a precursor infiltration and pyrolysis method,” Materials Science and Engineering, A195:145-150 (1995). 33...the B-52 and F-16 airframes. He also spent a year as the Air Force Tire Engineer. In August 2005 he began graduate school work at the Air Force

  20. Influence of Mo addition on dielectric properties of AlN ceramic matrix composites

    Science.gov (United States)

    Zhang, Yan; Yang, Zhimin; Ma, Huina; Du, Jun

    2009-03-01

    AlN-Mo composite ceramics were prepared by spark plasma sintering (SPS) with CaF2 as sintering aids. Effect of Mo addition on the thermal conductivity and dielectric properties of the composite ceramics had been studied. The results show that the room temperature thermal conductivity increases with increasing the content of Mo, and the value begins to decrease slightly when the Mo concentration exceeds 20 vol. %. Analyses indicate that the key factors to dielectric properties are the metal phase concentration and the microstructure of Mo particles. 1 vol. % Ni has been added into the composite ceramics to change the distribution of the Mo phase. The elongated shape particles which link with each other have a tendency to acquire rounded forms which are thermodynamically more stable. Consequently, the dielectric constant and loss of the composite ceramics could be adjusted and the material becomes an electrical conductor in the case of Mo volume fraction of more than 23%. Furthermore, the dielectric properties could be improved to a large extent by transforming the microstructure of the metal particles when the concentration of Mo is fixed.

  1. Ceramic Veneers and Direct-Composite Cases of Amelogenesis Imperfecta Rehabilitation.

    Science.gov (United States)

    Shibata, S; Taguchi, Cmc; Gondo, R; Stolf, S C; Baratieri, L N

    2016-01-01

    The aim of this article is to present two case reports for the treatment of patients affected with amelogenesis imperfecta. One case was treated with composite resin and the other case with ceramic veneers. Esthetic and functional results were achieved using both treatments, and a review of advantages and disadvantages is presented.

  2. Carbon nanotubes-porous ceramic composite by in situ CCVD growth of CNTs

    Energy Technology Data Exchange (ETDEWEB)

    Mazumder, Sangram; Sarkar, Naboneeta; Park, Jung Gyu [Institute of Processing and Application of Inorganic Materials (PAIM), Department of Materials Science and Engineering, Hanseo University, #360 Daegok-ri, Haemi-myeon, Seosan-si, Chungnam, 356-706 (Korea, Republic of); Han, In Sub [Korea Institute of Energy Research (KIER), #152 Gajeong-gu, Daejeon 305-343 (Korea, Republic of); Kim, Ik Jin, E-mail: ijkim@hanseo.ac.kr [Institute of Processing and Application of Inorganic Materials (PAIM), Department of Materials Science and Engineering, Hanseo University, #360 Daegok-ri, Haemi-myeon, Seosan-si, Chungnam, 356-706 (Korea, Republic of)

    2016-03-01

    A novel approach towards the formation of Carbon nanotubes-porous alumina ceramic composite was attempted by the application of three different reaction techniques. Porous alumina ceramics having micrometer pore dimensions were developed using the direct foaming technique. NaA zeolites were simultaneously synthesized and coated within the porous ceramics by an in situ hydrothermal process and were subjected to a simple ion exchange reaction for preparing the suitable catalyst material for Carbon nanotubes (CNTs) synthesis. The catalytic chemical vapour deposition (CCVD) technique was used to grow CNTs within the porous ceramics and the effect of growth time on the synthesized CNTs were investigated. Phase compositions of the samples were analysed by X-ray diffractometer (XRD). Field Emission Scanning Electron Microscopy (FESEM) and Transmission Electron Microscopy (TEM) were used for morphology, surface quality and structural analysis. Crystallinity, defects and yield were studied by Raman spectroscopy and thermogravimetric analysis (TGA). - Highlights: • Novel processing route of MWCNTs grown on Cobalt-zeolites-porous ceramics by CCVD. • CCVD time of 120 min produced MWCNTs with most prominent tube-like structure. • 120 min produced highest yield (19.46%) of CNTs with an I{sub D}/I{sub G} ratio of 0.88.

  3. Prepreg and Melt Infiltration Technology Developed for Affordable, Robust Manufacturing of Ceramic Matrix Composites

    Science.gov (United States)

    Singh, Mrityunjay; Petko, Jeannie F.

    2004-01-01

    Affordable fiber-reinforced ceramic matrix composites with multifunctional properties are critically needed for high-temperature aerospace and space transportation applications. These materials have various applications in advanced high-efficiency and high-performance engines, airframe and propulsion components for next-generation launch vehicles, and components for land-based systems. A number of these applications require materials with specific functional characteristics: for example, thick component, hybrid layups for environmental durability and stress management, and self-healing and smart composite matrices. At present, with limited success and very high cost, traditional composite fabrication technologies have been utilized to manufacture some large, complex-shape components of these materials. However, many challenges still remain in developing affordable, robust, and flexible manufacturing technologies for large, complex-shape components with multifunctional properties. The prepreg and melt infiltration (PREMI) technology provides an affordable and robust manufacturing route for low-cost, large-scale production of multifunctional ceramic composite components.

  4. Magnesium Effect to the Hardness of Al2O3/Al Ceramic Matrix Composites

    Directory of Open Access Journals (Sweden)

    Eddy S. Siradj

    2009-04-01

    Full Text Available Composite is an alternative materialwhich has satisfying properties and can be accommodated for certain applications. Ceramic Matrix Composites (CMCsis one of the composite types that are very interesting in terms of high temperature applications material. In this paper,we investigate the effects of Mg addition on the hardness of Al2O3 Ceramic Matrix Composites which was produced bydirected metal oxidation (Dimox method. The CMCs material is made by placing Al ingot under mixture alumina andpercentage of Mg 5, 8, 10, and 12% wt. The processing temperature was 1100°C for 24 hours followed by cooling toroom temperature in the furnace. The results show that increasing of infiltration, the hardness increased to 1221 VHNmaximum at 8% wt Mg and then decrease again as the increment amount of Mg.

  5. Processing and characterization of pure cordierite and zirconia-doped cordierite ceramic composite by precipitation technique

    Indian Academy of Sciences (India)

    M Senthil Kumar; A Elaya Perumal; T R Vijayaram; Govindan Senguttuvan

    2015-06-01

    Pure cordierite and cordierite–ZrO2 composite (5–20 wt%) ceramics for various stoichiometric compositions were synthesized from standard raw materials by a novel precipitation technique. The analytical techniques such as X-ray diffraction, simultaneous thermogravimetric and differential thermal analysis, Fourier transform infrared spectroscopy, scanning electron microscopy and bulk density were employed to evaluate the properties and microstructure. Results show that the ceramic composites consist of cordierite and zircon phases. The cordierite–zirconia (20 wt%) increased the fracture toughness value from 3.38 to 3.94 MPa, which is mainly due to martensitic transformation present in zirconia. The flexural strength of composite was found to increase from 126.46 to 297.62 MPa. The thermal expansion coefficients of cordierite and cordierite–zirconia (20 wt%) were 4.08 × 10−6 and 4.42 × 10−6 ° C−1 which may be due to the addition of zirconia.

  6. High-temperature electrically conductive ceramic composite and method for making same

    Energy Technology Data Exchange (ETDEWEB)

    Beck, D.E.; Gooch, J.G.; Holcombe, C.E. Jr.; Masters, D.R.

    1981-06-09

    The present invention relates to a metal-oxide ceramic composition useful in induction heating applications for treating uranium and uranium alloys. The ceramic composition is electrically conductive at room temperature and is nonreactive with molten uranium. The composition is prepared from a particulate admixture of 20 to 50 vol. % niobium and zirconium oxide which may be stabilized with an addition of a further oxide such as magnesium oxide, calcium oxide, or yttria. The composition is prepared by blending the powders, pressing or casting the blend into the desired product configuration, and then sintering the casting or compact in an inert atmosphere. In the casting operation, calcium aluminate is preferably added to the admixture in place of a like quantity of zirconia for providing a cement to help maintain the integrity of the sintered product.

  7. Mechanical behavior and properties of fiber reinforced ceramic matrix composites for high temperature use

    Institute of Scientific and Technical Information of China (English)

    Chongdu Cho; Qiang Pan; Sangkyo Lee

    2007-01-01

    Ceramics can keep their mechanical characteristics up to 2 000℃ or higher.In this paper,A model to predict ultimate strength of continuous fiber-reinforced brittle matrix composites is developed.A statistical theory for the strength of a uni-axially fiber-reinforced brittle matrix composite is presented.Also a semi-empirical frictional heating method for estimating in-situ interfacial shear in fiber-reinforced ceramic matrix composites was improved.Local uneven fiber packing variation as well as uneven micro-damage during fatigue can be expected to have effects on the composites:generation of frictional heating,thermal gradients,and residual stresses around local fiber breaks.This study examined those engineering interests by the finite element method.

  8. Mechanochemically synthesized kalsilite based bioactive glass-ceramic composite for dental vaneering

    Science.gov (United States)

    Kumar, Pattem Hemanth; Singh, Vinay Kumar; Kumar, Pradeep

    2015-08-01

    Kalsilite glass-ceramic composites have been prepared by a mechanochemical synthesis process for dental veneering application. The aim of the present study is to prepare bioactive kalsilite composite material for application in tissue attachment and sealing of the marginal gap between fixed prosthesis and tooth. Mechanochemical synthesis is used for the preparation of microfine kalsilite glass-ceramic. Low temperature frit and bioglass have been prepared using the traditional quench method. Thermal, microstructural and bioactive properties of the composite material have been examined. The feasibility of the kalsilite to be coated on the base commercial opaque as well as the bioactive behavior of the coated specimen has been confirmed. This study indicates that the prepared kalsilite-based composites show similar structural, morphological and bioactive behavior to that of commercial VITA VMK95 Dentin 1M2.

  9. Stain susceptibility of composite and ceramic CAD/CAM blocks versus direct resin composites with different resinous matrices.

    Science.gov (United States)

    Alharbi, Amal; Ardu, Stefano; Bortolotto, Tissiana; Krejci, Ivo

    2017-04-01

    To evaluate the stain susceptibility of CAD/CAM blocks and direct composite after long term exposure to various staining agents. 40 disk-shaped samples were fabricated from each of nine materials; six CAD/CAM (Vitablocs Mark II, Paradigm MZ100, Experimental Vita Hybrid Ceramic, Vita Enamic, Experimental Kerr and Lava Ultimate) and three direct composites (Filtek Supreme, Venus Diamond and Filtek Silorane). Samples were randomly divided into five groups (n = 8) according to different staining solutions (distilled water, tea, red wine, coffee and artificial saliva). Initial L*a*b* values were assessed using a calibrated digital spectrophotometer. Specimens were immersed in staining solutions and stored in an incubator at 37 °C for 120 days. L*a*b* values were assessed again and color change (∆E) was calculated as difference between recorded L*a*b* values. ANOVA, and Duncan test were used to identify differences between groups (α = 0.05). Significant differences in ∆E values were detected between materials (p = 0.000). Among all staining solutions, the highest ∆E value was observed with red wine. The new CAD/CAM blocks (Vita Enamic, Vita Hybrid Ceramic and Lava Ultimate) showed the highest resistance to staining compared to the MZ100 composite resin blocks. Filtek Silorane, a direct composite, showed high stain resistance values compared to CAD/CAM materials and other direct composites. Ceramic and composite CAD/CAM blocks had lower staining susceptibility than methacrylate based direct composite. Staining susceptibility of the new resin based CAD/CAM materials Vita Enamic and Lava Ultimate was comparable to feldspathic ceramic blocks (Vitablocs Mark II). Filtek Silorane showed promising results that were comparable to some CAD/CAM blocks.

  10. Sodium sulfate corrosion of silicon carbide fiber-reinforced lithium aluminosilicate glass-ceramic matrix composites

    OpenAIRE

    1993-01-01

    Approved for public release; distribution is unlimited. Sodium sulfate hot corrosion of a SiC fiber-reinforced lithium aluminosilicate (LAS) glass-ceramic matrix composite was studied using Scanning Electron Microscope (SEM) and X-ray Diffraction (XRD). Changes in the microstructural chemical composition of the specimens were investigated. The samples provided by Naval Air Warfare Center (NAWC), Warminster, PA were grouped as follows: (1) as-received, (2) Na2SO4 salt-coated and heat-treate...

  11. Catalytic Surface Promotion of Composite Cathodes in Protonic Ceramic Fuel Cells

    DEFF Research Database (Denmark)

    Solis, Cecilia; Navarrete, Laura; Bozza, Francesco;

    2015-01-01

    Composite cathodes based on an electronic conductor and a protonic conductor show advantages for protonic ceramic fuel cells. In this work, the performance of a La5.5WO11.25-δ/ La0.8Sr0.2MnO3+δ (LWO/LSM) composite cathode in a fuel cell based on an LWO protonic conducting electrolyte is shown and...

  12. Hot-Pressed BN-AlN Ceramic Composites of High Thermal Conductivity

    Science.gov (United States)

    Kanai, Takao; Tanemoto, Kei; Kubo, Hiroshi

    1990-04-01

    Hexagonal boron nitride-aluminum nitride (75-25 wt%) ceramic composites are synthesized by uniaxial hot pressing. High thermal conductivity, 247 W/(m\\cdotK), is attained for the perpendicular direction of the hot-pressing axis of the sintered body, by optimizing the amount of added sintering aid, calcium carbide. The composites have remarkable anisotropy with respect to structure and thermal conductivity. The revelation mechanism of high thermal conductivity is discussed.

  13. The effect of filler on the temperature coefficient of the relative permittivity of PTFE/ceramic composites

    Science.gov (United States)

    Rajesh, S.; Murali, K. P.; Jantunen, H.; Ratheesh, R.

    2011-11-01

    High permittivity and low-loss ceramic fillers have been prepared by means of the solid state ceramic route. Ceramic-filled composites were prepared by the Sigma Mixing, Extrusion, Calendering, which was followed by the Hot pressing (SMECH) process. The microwave dielectric properties of the composites were studied using X-band waveguide cavity perturbation technique. The temperature coefficient of the relative permittivity of the composites was investigated in the 0-100 °C temperature range using a hot and cold chamber coupled with an impedance analyzer. The temperature coefficient of the relative permittivity of the composites showed strong dependence on the temperature coefficient of the relative permittivity of the filler material. In the present study, a high-permittivity polymer/ceramic composite, having τεr ∼63 ppm/K, has been realized. This composite is suitable for outdoor wireless applications.

  14. On the surface elemental composition of non-corroded and corroded dental ceramic materials in vitro.

    Science.gov (United States)

    Milleding, P; Karlsson, S; Nyborg, L

    2003-06-01

    Dental ceramics are traditionally looked upon as inert materials. As many are glass phased, it may be hypothesized that they will be subjected to glass corrosion in aqueous environments. The aim of the study was therefore to analyze the surface elemental composition of glass-phased and all-crystalline ceramics, before and after low- and high-intensity, in vitro corrosion (milli-Q-water at 37+/-2 degrees C for 18 h and 4% acetic acid at 80+/-2 degrees C for 18 h, respectively). The analysis of the surface elemental composition was performed using ESCA. The hypothesis was confirmed. After high-intensity corrosion, the complete wash out of alkali ions, alkaline-earth ions and elemental alumina was found, leaving behind a surface totally dominated by silica. The all-crystalline ceramics, densely sintered alumina and yttria-partially stabilized tetragonal zirconia, displayed only minor surface changes, even after high-intensity corrosion. In comparison to the corrosion testing in acid, the corrosion process in milli-Q-water did not produce different results in principle, except for the lower magnitude of the depletion of alkali ions and the virtually unchanged level of elemental alumina. Unexpectedly, no substantial difference in surface degradation was found between the glass ceramic and the ordinary porcelain-fused-to-metal ceramic or between ceramics of higher sintering temperature and those of low or ultra-low sintering temperature. The composition and microstructure alone did not appear to provide a full explanation for the inter-individual differences in surface corrosion when exposed to comparable environmental conditions.

  15. Thermal Protection of Carbon Fiber-Reinforced Composites by Ceramic Particles

    Directory of Open Access Journals (Sweden)

    Baljinder Kandola

    2016-06-01

    Full Text Available The thermal barrier efficiency of two types of ceramic particle, glass flakes and aluminum titanate, dispersed on the surface of carbon-fiber epoxy composites, has been evaluated using a cone calorimeter at 35 and 50 kW/m2, in addition to temperature gradients through the samples’ thicknesses, measured by inserting thermocouples on the exposed and back surfaces during the cone tests. Two techniques of dispersing ceramic particles on the surface have been employed, one where particles were dispersed on semi-cured laminate and the other where their dispersion in a phenolic resin was applied on the laminate surface, using the same method as used previously for glass fiber composites. The morphology and durability of the coatings to water absorption, peeling, impact and flexural tension were also studied and compared with those previously reported for glass-fiber epoxy composites. With both methods, uniform coatings could be achieved, which were durable to peeling or water absorption with a minimal adverse effect on the mechanical properties of composites. While all these properties were comparable to those previously observed for glass fiber composites, the ceramic particles have seen to be more effective on this less flammable, carbon fiber composite substrate.

  16. Structure-performance maps of polymeric, metal, and ceramic matrix composites

    Science.gov (United States)

    Chou, Tsu-Wei; Yang, Jenn-Ming

    1986-09-01

    This paper presents the results of extensive analytical studies of the thermo-elastic properties of unidirectional laminated composites, as well as two-dimensional and three-dimensional textile structural composites with polymeric, metal, and ceramic matrices. Some comparisons of the theoretical predictions with experimental data have been made. By the construction of the structure-performance maps, the effective composite properties based upon various reinforcement forms and fiber and matrix combinations can be easily assessed. The uniqueness of various textile structural reinforcements also has been demonstrated. These comprehensive performance maps can provide the data base necessary for material selections and guidance for future investigations of advanced composites.

  17. Electrical Response of Cement-Based Piezoelectric Ceramic Composites under Mechanical Loadings

    Directory of Open Access Journals (Sweden)

    Biqin Dong

    2011-01-01

    Full Text Available Electrical responses of cement-based piezoelectric ceramic composites under mechanical loadings are studied. A simple high order model is presented to explain the nonlinear phenomena, which is found in the electrical response of the composites under large mechanical loadings. For general situation, this nonlinear piezoelectric effect is quite small, and the composite is suitable for dynamic mechanical sensor as holding high static stability. The experimental results are consistent with the relationship quite well. The study shows that cement-based piezoelectric composite is suitable for potential application as dynamic mechanical sensor with excellent dynamic response and high static stability.

  18. Electrospun ceramic fibers: Composition, structure and the fate of precursors

    Energy Technology Data Exchange (ETDEWEB)

    Tuttle, R.W.; Chowdury, A. [Department of Physics, Ayer Hall, 302 Buchtel Common, University of Akron, Akron, OH 44325-4001 (United States); Bender, E.T. [Department of Chemistry, Knight Chemical Laboratory, 302 Buchtel Common, University of Akron, Akron, OH 44325-3601 (United States); Ramsier, R.D. [Department of Physics, Ayer Hall, 302 Buchtel Common, University of Akron, Akron, OH 44325-4001 (United States); Department of Chemistry, Knight Chemical Laboratory, 302 Buchtel Common, University of Akron, Akron, OH 44325-3601 (United States); Institute for Teaching and Learning, Leigh Hall, 302 Buchtel Common, University of Akron, Akron, OH 44325-6236 (United States)], E-mail: rex@uakron.edu; Rapp, J.L.; Espe, M.P. [Department of Chemistry, Knight Chemical Laboratory, 302 Buchtel Common, University of Akron, Akron, OH 44325-3601 (United States)

    2008-06-15

    Fibers are electrospun from aluminum acetate/polymer mixtures and characterized by an array of techniques before and after annealing at 1200 deg.C. We demonstrate that sodium and boron present in the initial starting materials as adducts and stabilizers remain incorporated into the resulting fibers after annealing and pyrolysis of the host polymer. The influence of these minor constituents on the surfaces of the fibers is suggested by infrared and X-ray photoelectron spectroscopic data. The presence of these species may impact potential chemical applications of small diameter ceramic fibers, such as their use as catalytic supports or for chemical decomposition.

  19. Electrospun ceramic fibers: Composition, structure and the fate of precursors

    Science.gov (United States)

    Tuttle, R. W.; Chowdury, A.; Bender, E. T.; Ramsier, R. D.; Rapp, J. L.; Espe, M. P.

    2008-06-01

    Fibers are electrospun from aluminum acetate/polymer mixtures and characterized by an array of techniques before and after annealing at 1200 °C. We demonstrate that sodium and boron present in the initial starting materials as adducts and stabilizers remain incorporated into the resulting fibers after annealing and pyrolysis of the host polymer. The influence of these minor constituents on the surfaces of the fibers is suggested by infrared and X-ray photoelectron spectroscopic data. The presence of these species may impact potential chemical applications of small diameter ceramic fibers, such as their use as catalytic supports or for chemical decomposition.

  20. Thin Film Heat Flux Sensor Development for Ceramic Matrix Composite (CMC) Systems

    Science.gov (United States)

    Wrbanek, John D.; Fralick, Gustave C.; Hunter, Gary W.; Zhu, Dongming; Laster, Kimala L.; Gonzalez, Jose M.; Gregory, Otto J.

    2010-01-01

    The NASA Glenn Research Center (GRC) has an on-going effort for developing high temperature thin film sensors for advanced turbine engine components. Stable, high temperature thin film ceramic thermocouples have been demonstrated in the lab, and novel methods of fabricating sensors have been developed. To fabricate thin film heat flux sensors for Ceramic Matrix Composite (CMC) systems, the rough and porous nature of the CMC system posed a significant challenge for patterning the fine features required. The status of the effort to develop thin film heat flux sensors specifically for use on silicon carbide (SiC) CMC systems with these new technologies is described.

  1. Prediction of Behavior of Ceramic/Metal Composite Panels Under Two Consecutive Ballistic Impacts

    Science.gov (United States)

    Prakash, A.; Rajasankar, J.; Iyer, N. R.; Anandavalli, N.; Biswas, S. K.; Mukhopadhyay, A. K.

    2014-05-01

    This article presents a numerical investigation to predict the behavior of ceramic (Al2O3 99.5)/metal (Al5083 H116) composite panels under two consecutive high-velocity impacts of 7.62 mm sharp-nosed small projectiles. A numerical model is developed using the advanced nonlinear software AUTODYN. The aim of the study is to predict the impact behavior of ceramic/metal composite panels. The study mainly focuses on the effect of arrangement of front ceramic tiles having collinear and non-collinear joints on the impact damage pattern. The novelty of the study presented in this article is the prediction of high-velocity-impact response under two consecutive and closely spaced hits on composite panels carried out in a more realistic manner. Numerical responses, such as depth of penetration, and deformation in back plate and crack patterns, are found to match well with the experimental results. It is believed that the outcome of this study is helpful in the design of a ceramic tile joint arrangement to minimize damage in the target panel.

  2. The effect of various primers on shear bond strength of zirconia ceramic and resin composite

    Directory of Open Access Journals (Sweden)

    Sasiwimol Sanohkan

    2013-01-01

    Full Text Available Aims: To determine the in vitro shear bond strengths (SBS of zirconia ceramic to resin composite after various primer treatments. Materials and Methods: Forty zirconia ceramic (Zeno, Wieland Dental specimens (10 mm in diameter and 2 mm thick were prepared, sandblasted with 50 μm alumina, and divided into four groups (n = 10. Three experimental groups were surface treated with three primers; CP (RelyX Ceramic Primer, 3M ESPE, AP (Alloy Primer, Kuraray Medical, and MP (Monobond Plus, Ivoclar Vivadent AG. One group was not treated and served as the control. All specimens were bonded to a resin composite (Filtek Supreme XT, 3M ESPE cylinder with an adhesive system (Adper Scotchbond Multi-Purpose Plus Adhesive, 3M ESPE and then stored in 100% humidity at 37°C for 24 h before SBS testing in a universal testing machine. Mean SBS (MPa were analyzed with one-way analysis of variance (ANOVA and the Tukey′s Honestly Significant Difference (HSD test (α = 0.05. Results: Group AP yielded the highest mean and standard deviation (SD value of SBS (16.8 ± 2.5 MPa and Group C presented the lowest mean and SD value (15.4 ± 1.6 MPa. The SBS did not differ significantly among the groups (P = 0.079. Conclusions: Within the limitations of this study, the SBS values between zirconia ceramic to resin composite using various primers and untreated surface were not significantly different.

  3. High-Temperature, Lightweight, Self-Healing Ceramic Composites for Aircraft Engine Applications

    Science.gov (United States)

    Raj, Sai V.; Bhatt, Ramkrishna

    2013-01-01

    The use of reliable, high-temperature, lightweight materials in the manufacture of aircraft engines is expected to result in lower fossil and biofuel consumption, thereby leading to cost savings and lower carbon emissions due to air travel. Although nickel-based superalloy blades and vanes have been successfully used in aircraft engines for several decades, there has been an increased effort to develop high-temperature, lightweight, creep-resistant substitute materials under various NASA programs over the last two decades. As a result, there has been a great deal of interest in developing SiC/SiC ceramic matrix composites (CMCs) due to their higher damage tolerance compared to monolithic ceramics. Current-generation SiC/SiC ceramic matrix composites rely almost entirely on the SiC fibers to carry the load, owing to the premature cracking of the matrix during loading. Thus, the high-temperature usefulness of these CMCs falls well below their theoretical capabilities. The objective of this work is to develop a new class of high-temperature, lightweight, self-healing, SiC fiber-reinforced, engineered matrix ceramic composites.

  4. On the tensile strength of a fiberreinforced ceramic composite containing a crack-like flaw

    Science.gov (United States)

    Budiansky, Bernard; Cui, Yingqing Lawrence

    1994-01-01

    T HE TENSILE STRENGTH of a fiber-reinforced ceramic composite containing a through-the-fiber flaw in the form of a sharp crack is studied. The strength of a brittle unreinforced ceramic containing a sharp crack of length 2 a0, subjected to uniaxial load in the direction normal to the crack plane, is given by linear elastic fracture mechanics as σ s = Km/√π a0, where km is the fracture toughness of the material. However, for a fiber-reinforced ceramic, the strength can only be determined on the basis of a full analysis of crack growth in the matrix and the failure of crack-bridging fibers. The tensile strength of a flawed ceramic material that is reinforced by fibers aligned in the direction perpendicular to the flaw surfaces is studied in this paper. Crack-bridging fibers are assumed to slip relative to the matrix when a critical interface shear stress is reached. The orthotropy of the composite produced by the presence of aligned fibers is rigorously accounted for in the analysis. The dependence of the composite tensile strength on fiber tensile strength, matrix toughness, flaw-size and frictional shear stress at the fiber-matrix interface is determined and described in terms of a universal set of non-dimensional parameters.

  5. Hot Gas in the Diffuse Interstellar Medium: The Soft X-ray Background

    Science.gov (United States)

    Sanders, Wilton

    1996-05-01

    The immediate solar neighborhood, the nearest 100 pc or so, is filled with hot low-density gas that has a substantial thermal pressure and is a dominant factor in the energy budget of the local interstellar medium. This gas produces substantial soft thermal soft x-ray emission below 1/4 keV, but is difficult to observe outside the soft x-ray band. Sounding rocket and satellite all-sky surveys in several broad x-ray energy bands provided the general picture of this million-degree gas surrounding the solar system, extending perhaps as far as 100 pc in the galactic plane and roughly twice that far out of the plane, and showing no signs of being absorbed by intervening neutral gas. ROSAT observations of "shadows" in the diffuse x-ray background have subsequently determined the spatial locations of this hot gas along a few lines of sight: closer than 65 pc in some low galactic latitude directions, farther than several hundred pc in some high galactic latitude directions. Other large regions of hot gas are seen nearby, within a few hundred parsecs, but the galactic filling factor of the hot gas is unknown. DXS obsrvations of the spectra of the diffuse soft x-ray background confirm that the emission in the plane is thermal, but the spectrum of the hot gas is not fit by standard thermal equilibrium models. The temperature distribution, emission measure, ionization distributions, and metallicity of the hot gas are unknown. This talk emphasizes a few of the things that are clear about the hot ISM, and discusses a few of the most puzzling problems in our understanding of the nature of the diffuse hot gas. New instruments with hig spectral resolution will make it possible to address some of these problems.

  6. Joining of SiC ceramics and SiC/SiC composites

    Energy Technology Data Exchange (ETDEWEB)

    Rabin, B.H. [Idaho National Engineering Lab., Idaho Falls, ID (United States)

    1995-08-01

    This project has successfully developed a practical and reliable method for fabricating SiC ceramic-ceramic joints. This joining method has the potential to facilitate the use of SiC-based ceramics in a variety of elevated temperature fossil energy applications. The technique is based on a reaction bonding approach that provides joint interlayers compatible with SiC, and excellent joint mechanical properties at temperatures exceeding 1000{degrees}C. Recent efforts have focused on transferring the joining technology to industry. Several industrial partners have been identified and collaborative research projects are in progress. Investigations are focusing on applying the joining method to sintered a-SiC and fiber-reinforced SiC/SiC composites for use in applications such as heat exchangers, radiant burners and gas turbine components.

  7. Influence of Composite Phosphate Inorganic Antibacterial Materials Containing Rare Earth on Activated Water Property of Ceramics

    Institute of Scientific and Technical Information of China (English)

    梁金生; 梁广川; 祁洪飞; 吴子钊; 冀志江; 金宗哲

    2004-01-01

    Antibacterial ceramic was prepared by doping enamel slurry with composite phosphate inorganic antibacterial materials containing rare earth (inorganic antibacterial additives), and then the mechanisms for activating water and improving seed germinative property were tested by nuclear magnetic resonance (NMR) and the method of testing oxygen dissolved in activated water. Results show that the half peak width of 17O-NMR for tap water activated by the antibacterial ceramic drops from 115.36 to 99.15 Hz, and oxygen concentrations of activated water increase by 20%, germinate rate of horsebean and earthnut seeds increases by 12.5% and 7.5%, respectively. Therefore antibacterial ceramic doped enamel slurry with inorganic antibacterial additives containing rare earth can reduce the volume of clusters of water molecules, improve activation of tap water, and promote plant seeds germinate.

  8. Joining of SiC ceramics and SiC/SiC composites

    Energy Technology Data Exchange (ETDEWEB)

    Rabin, B.H. [Idaho National Engineering Lab., Idaho Falls, ID (United States)

    1996-08-01

    This project has successfully developed a practical and reliable method for fabricating SiC ceramic-ceramic joints. This joining method will permit the use of SiC-based ceramics in a variety of elevated temperature fossil energy applications. The technique is based on a reaction bonding approach that provides joint interlayers compatible with SiC, and excellent joint mechanical properties at temperatures exceeding 1000{degrees}C. Recent emphasis has been given to technology transfer activities, and several collaborative research efforts are in progress. Investigations are focusing on applying the joining method to sintered {alpha}-SiC and fiber-reinforced SiC/SiC composites for use in applications such as heat exchangers, radiant burners and gas turbine components.

  9. Preparation and properties of nano-composite ceramic coating by thermo chemical reaction method

    Institute of Scientific and Technical Information of China (English)

    MA Zhuang; SUN Fang-hong; LI Zhi-chao

    2007-01-01

    Nano-composite ceramic coating was fabricated on Q235 steel through thermo chemical reaction method. Structure of the coating was analyzed and the properties were tested. The results show that a few of new ceramic phases, such as MgAl2O4, ZnAl2O4,Al2SiO5, Ni3Fe and Fe3Al, are formed on the coating during the process of solidifying at 600 ℃. The ceramic coating is dense and the high bonding strength is obtained. The average bonding strength between the coating and matrix could be 14.22 MPa. The acid resistance of the coating increase by 8.8 times, the alkali resistance by 4.1 times, the salt resistance by 10.3 times, and the wear resistance by 2.39 times.

  10. 340 W average power output of diode-pumped composite ceramic YAG/Nd:YAG disk laser

    Science.gov (United States)

    Jia, Kai; Jiang, Yong; Yang, Feng; Deng, Bo; Hou, Tianjin; Guo, Jiawei; Chen, Dezhang; Wang, Hongyuan; Yang, Chuang; Peng, Chun

    2016-11-01

    We report on a diode-pumped composite ceramic disk laser in this paper. The composite ceramic YAG/Nd:YAG disk consists of 4 mm thick pure YAG and 2 mm thick Nd:YAG with 1.0 at.% doping concentration. The slope efficiency of the composite ceramic disk laser is 36.6% corresponding to the maximum optical-optical efficiency of 29.2%. Furthermore, 340 W average power output was achieved at the absorbed pump power of 1290 W.

  11. Vapor-phase fabrication and properties of continuous-filament ceramic composites.

    Science.gov (United States)

    Besmann, T M; Sheldon, B W; Lowden, R A; Stinton, D P

    1991-09-06

    The continuous-filament ceramic composite is becoming recognized as necessary for new, high-temperature structural applications. Yet because of the susceptibility of the filaments to damage from traditional methods for the preparation of ceramics, vapor-phase infiltration has become the fabrication method of choice. The chemical vapor infiltration methods for producing these composites are now being studied in earnest, with the complexity of filament weaves and deposition chemistry being merged with standard heat and mass-transport relationships. Two of the most influential effects on the mechanical properties of these materials are the adhesion and frictional force between the fibers and the matrix, which can be controlled by a tailored interface coating. A variety of materials are available for producing these composites including carbide, nitride, boride, and oxide filaments and matrices. Silicon carbide-based materials are by far the most advanced and are already being used in aerospace applications.

  12. Approach to microstructure-behavior relationships for ceramic matrix composites reinforced by continuous fibers

    Directory of Open Access Journals (Sweden)

    Lamon Jacques

    2015-01-01

    Full Text Available Ceramic matrix composites (CMCs reinforced with continuous fibers exhibit several features that differentiate them from homogeneous unreinforced materials. The microstructure consists of various distinct constituents: fibres, matrix, and fiber/matrix interfaces or interphases. Several entities at micro- and mesoscopic length scales can be defined depending on fiber arrangement. Furthermore, the CMCs contain flaw populations that govern matrix cracking and fiber failures. The paper describes the microstructure-behavior relations for ceramic matrix composites reinforced with continuous fibers. It focuses on matrix damage by multiple cracking, on ultimate fracture, on delayed fracture at high temperatures, and on stochastic features induced by flaw populations. Models of damage and ultimate failure are based on micromechanics and fracture probabilities. They provide a basis for a multiscale approach to composite and component design.

  13. Microstructure and properties of ceramics and composites joined by plastic deformation.

    Energy Technology Data Exchange (ETDEWEB)

    Goretta, K. C.; Singh, D.; Chen, N.; Gutierrez-Mora, F.; Lorenzo-Martin, M. de la, Cinta; Dominguez-Rodriguez, A.; Routbort, J. L.; Energy Systems; Univ. of Seville

    2008-12-01

    A review is presented of the design of suitable materials systems for joining by high-temperature plastic deformation, details of the joining techniques, microstructures and properties of the resulting composite bodies, and prospects and limitation for this type of joining technology. Joining parameters and resulting forms are discussed for Al{sub 2}O{sub 3}/mullite particulate composites, Y{sub 2}O{sub 3}-stabilized ZrO{sub 2} particulate/Al{sub 2}O{sub 3} particulate and whisker-reinforced composites, hydroxyapatite bioceramics, La{sub 0.85}Sr{sub 0.15}MnO{sub 3} electronic ceramics, MgF{sub 2} optical ceramics, and Ni{sub 3}Al intermetallics. Results are contrasted with those obtained by other methods of joining brittle, high-temperature materials, with special focus on durability and mechanical properties.

  14. Microstructure and properties of ceramics and composites joined by plastic deformation

    Energy Technology Data Exchange (ETDEWEB)

    Goretta, K.C. [Argonne National Laboratory, Argonne, IL 60439-4838 (United States)], E-mail: ken.goretta@aoard.af.mil; Singh, D.; Chen Nan [Argonne National Laboratory, Argonne, IL 60439-4838 (United States); Gutierrez-Mora, F.; Cinta Lorenzo-Martin, M. de la [Argonne National Laboratory, Argonne, IL 60439-4838 (United States); University of Seville, Seville 41080 (Spain); Dominguez-Rodriguez, A. [University of Seville, Seville 41080 (Spain); Routbort, J.L. [Argonne National Laboratory, Argonne, IL 60439-4838 (United States)

    2008-12-20

    A review is presented of the design of suitable materials systems for joining by high-temperature plastic deformation, details of the joining techniques, microstructures and properties of the resulting composite bodies, and prospects and limitation for this type of joining technology. Joining parameters and resulting forms are discussed for Al{sub 2}O{sub 3}/mullite particulate composites, Y{sub 2}O{sub 3}-stabilized ZrO{sub 2} particulate/Al{sub 2}O{sub 3} particulate and whisker-reinforced composites, hydroxyapatite bioceramics, La{sub 0.85}Sr{sub 0.15}MnO{sub 3} electronic ceramics, MgF{sub 2} optical ceramics, and Ni{sub 3}Al intermetallics. Results are contrasted with those obtained by other methods of joining brittle, high-temperature materials, with special focus on durability and mechanical properties.

  15. Processing and properties of ceramic matrix-polymer composites for dental applications

    Science.gov (United States)

    Huang, Hsuan Yao

    The basic composite structure of natural hard tissue was used to guide the design and processing of dental restorative materials. The design incorporates the methodology of using inorganic minerals as the main structural phase reinforced with a more ductile but tougher organic phase. Ceramic-polymer composites were prepared by slip casting a porous ceramic structure, heating and chemical treating the porous preform, infiltrating with monomer and then curing. The three factors that determined the mechanical properties of alumina-polymer composites were the type of polymer used, the method of silane treatments, and the type of bond between particles in the porous preforms. Without the use of silane coupling agents, the composites were measured to have a lower strength. The composite with a more "flexible" porous alumina network had a greater ability to plastically dissipate the energy of propagating cracks. However, the aggressive nature of the alumina particles on opposing enamel requires that these alumina-polymer composites have a wear compatible coating for practical application. A route to dense bioactive apatite wollastonite glass ceramics (AWGC)-polymer composites was developed. The problems associated with glass dissolution into the aqueous medium for slip casting were overcome with the use of silane. The role of heating rate and development of ceramic compact microstructure on composite properties was explored. In general, if isothermal heating was not applied, decreasing heating rate increased glass crystallinity and particle-particle fusion, but decreased pore volume. Also composite strength and fracture toughness decreased while modulus and hardness increased with decreasing heating rate. If isothermal heating was applied, glass crystallinity, pore content, and composite mechanical properties showed relatively little change regardless of the initial heating rate. The potential of AWGC-polymer composites for dental and implant applications was explored

  16. Clinical longevity of ceramic laminate veneers bonded to teeth with and without existing composite restorations up to 40 months

    NARCIS (Netherlands)

    Gresnigt, Marco M. M.; Kalk, Warner; Ozcan, Mutlu

    2013-01-01

    This study evaluated the survival rate of ceramic laminate veneers bonded to teeth with and without existing composite restorations (ECR). Twenty patients (mean age: 49.7 years) received 92 feldspathic ceramic laminate veneers (Shofu Vintage AL) on the maxillary teeth (intact teeth: n = 26; teeth wi

  17. DIELECTRIC AND PYROELECTRIC PROPERTIES OF THE COMPOSITES OF FERROELECTRIC CERAMIC AND POLY(VINYL CHLORIDE

    Directory of Open Access Journals (Sweden)

    M.Olszowy

    2003-01-01

    Full Text Available The dielectric and pyroelectric properties of lead zirconate titanate/poly(vinyl chloride [PZT/PVC] and barium titanate/poly(vinyl chloride [BaTiO3/ PVC] composites were studied. Flexible composites were fabricated in the thin films form (200-400 μm by hot-pressed method. Powders of PZT or BaTiO3 in the shape of ≤ 75 μm ceramics particles were dispersed in a PVC matrix, providing composites with 0-3} connectivity. Distribution of the ceramic particles in the polymer phase was examined by scanning electron microscopy. The analysis of the thermally stimulated currents (TSC have also been done. The changes of dielectric and pyroelectric data on composites with different contents of ceramics up to 40% volume were investigated. The dielectric constants were measured in the frequency range from 600 Hz to 6 MHz at room temperature. The pyroelectric coefficient for BaTiO3/PVC composite at 343 K is about 35 μC/m2K which is higher than that of β-PVDF (10 μC/m2 K.

  18. Stochastic-Strength-Based Damage Simulation Tool for Ceramic Matrix and Polymer Matrix Composite Structures

    Science.gov (United States)

    Nemeth, Noel N.; Bednarcyk, Brett A.; Pineda, Evan J.; Walton, Owen J.; Arnold, Steven M.

    2016-01-01

    Stochastic-based, discrete-event progressive damage simulations of ceramic-matrix composite and polymer matrix composite material structures have been enabled through the development of a unique multiscale modeling tool. This effort involves coupling three independently developed software programs: (1) the Micromechanics Analysis Code with Generalized Method of Cells (MAC/GMC), (2) the Ceramics Analysis and Reliability Evaluation of Structures Life Prediction Program (CARES/ Life), and (3) the Abaqus finite element analysis (FEA) program. MAC/GMC contributes multiscale modeling capabilities and micromechanics relations to determine stresses and deformations at the microscale of the composite material repeating unit cell (RUC). CARES/Life contributes statistical multiaxial failure criteria that can be applied to the individual brittle-material constituents of the RUC. Abaqus is used at the global scale to model the overall composite structure. An Abaqus user-defined material (UMAT) interface, referred to here as "FEAMAC/CARES," was developed that enables MAC/GMC and CARES/Life to operate seamlessly with the Abaqus FEA code. For each FEAMAC/CARES simulation trial, the stochastic nature of brittle material strength results in random, discrete damage events, which incrementally progress and lead to ultimate structural failure. This report describes the FEAMAC/CARES methodology and discusses examples that illustrate the performance of the tool. A comprehensive example problem, simulating the progressive damage of laminated ceramic matrix composites under various off-axis loading conditions and including a double notched tensile specimen geometry, is described in a separate report.

  19. Recent advances in understanding the reinforcing ability and mechanism of carbon nanotubes in ceramic matrix composites

    Science.gov (United States)

    Estili, Mehdi; Sakka, Yoshio

    2014-12-01

    Since the discovery of carbon nanotubes (CNTs), commonly referred to as ultimate reinforcement, the main purpose for fabricating CNT-ceramic matrix composites has been mainly to improve the fracture toughness and strength of the ceramic matrix materials. However, there have been many studies reporting marginal improvements or even the degradation of mechanical properties. On the other hand, those studies claiming noticeable toughening measured using indentation, which is an indirect/unreliable characterization method, have not demonstrated the responsible mechanisms applicable to the nanoscale, flexible CNTs; instead, those studies proposed those classical methods applicable to microscale fiber/whisker reinforced ceramics without showing any convincing evidence of load transfer to the CNTs. Therefore, the ability of CNTs to directly improve the macroscopic mechanical properties of structural ceramics has been strongly questioned and debated in the last ten years. In order to properly discuss the reinforcing ability (and possible mechanisms) of CNTs in a ceramic host material, there are three fundamental questions to our knowledge at both the nanoscale and macroscale levels that need to be addressed: (1) does the intrinsic load-bearing ability of CNTs change when embedded in a ceramic host matrix?; (2) when there is an intimate atomic-level interface without any chemical reaction with the matrix, could one expect any load transfer to the CNTs along with effective load bearing by them during crack propagation?; and (3) considering their nanometer-scale dimensions, flexibility and radial softness, are the CNTs able to improve the mechanical properties of the host ceramic matrix at the macroscale when individually, intimately and uniformly dispersed? If so, how? Also, what is the effect of CNT concentration in such a defect-free composite system? Here, we briefly review the recent studies addressing the above fundamental questions. In particular, we discuss the new

  20. Distribution Species Composition And Size Of Flying Fish Exocoetidae In The Ceram Sea

    Directory of Open Access Journals (Sweden)

    Friesland Tuapetel

    2015-03-01

    Full Text Available Abstract Ceram Sea is new resources area of catching flying fish. The purpose of study is to determine the species composition size and distribution of flying fish caught by drifting baits. Flying fish data collection was conducted in June until October 2013 in three locations i.e Kaimana East Ceram and Fak-Fak. There are three flying fish species collected namely Hirundichthys oxycephalus Torani Cypselurus poecilopterus Banggulung and Chellopogon abeia yellow wing. The results was showed that in Fak-Fak and Kaimana there are two types of fly fishing that H. oxycephalus andC. poecilopterus whereas in East Ceram found three types including H. oxycephalus C. poecilopterus and C. abeia. The dominant type of flying fish in three locations is H. oxycephalus. Flying fish has a variety size range of body size from 195.6 to 243.6 mm in Kaimana East Ceram range from 206.3 to 284.3 mm while Fak-Fak range from 187.1 to 243.1 mm. The result is expected to be a reference literature as basic data for the management and sustainable utilization of flyling fish in Ceram sea.

  1. Annual Conference on Composites and Advanced Ceramic Materials, 14th, Cocoa Beach, FL, Jan. 14-17, 1990, Collection of Papers. Parts 1 2

    Energy Technology Data Exchange (ETDEWEB)

    1990-10-01

    Attention is given to such topics as national goals in engineering ceramics, microstructural effects on the mechanical properties of monolithic ceramics, whisker-reinforced composites, and reaction-based processing. Processing-microstructure-property relations in fiber-reinforced ceramic matrix composites are also considered.

  2. Effects of Processing Technology on Property and Microstructure of Rare Earth Containing Ceramic Composite

    Institute of Scientific and Technical Information of China (English)

    Xu Chonghai

    2004-01-01

    Effects of processing technology on the properties such as relative density, flexural strength, fracture toughness, hardness, etc. and the microstructure of rare earth yttrium containing Al2O3/(W, Ti)C ceramic composite were experimentally investigated. It suggests that different processing parameters can undoubtedly result in different microstructures and different mechanical properties of the material. Under the experimental conditions, the suitable hot pressing temperature is 1720 ~ 1780 ℃, the time duration is 10 ~ 30 min and the hot pressing pressure is 30 ~ 35 MPa. The corresponding relative density can even be higher than 98 %. With SEM and TEM observation, each phases in the ceramic material is found to be in fine grains and distribute homogeneously. Typical fracture feature of the material is the mixture of both intergranular and introgranular fracture. Additionally, the existence of rare earth yttrium containing nanometer or sub-micron meter sized ceramic grains, dislocations and spontaneous microcracks can also contribute to the further improvement of the mechanical properties of the ceramic composite.

  3. Effect of sintering atmosphere on composition and properties of NiFe2O4 ceramic

    Institute of Scientific and Technical Information of China (English)

    田忠良; 张腾; 刘恺; 赖延清; 李劼

    2015-01-01

    NiFe2O4 ceramics were prepared in different sintering atmospheres. The phase compositions, microstructures and mechanical properties were studied. The results show that the stoichiometric compound NiFe2O4 cannot be obtained in vacuum or atmospheres with oxygen contents of 2×10−5, 2×10−4 and 2×10−3, respectively. All the samples sintered in above-mentioned atmospheres contain phases of NiFe2O4 and NiO. With increasing oxygen content, NiFe2O4 content in the ceramic increases, while NiO content appears a contrary trend. In vacuum, NiFe2O4 ceramic has average grain size of 3.94μm, and bending strength of 85.12 MPa. The changes of the phase composition and mechanical properties of NiFe2O4 based cermets are mainly caused by the alteration of their properties of NiFe2O4 ceramic.

  4. Ceramic composites with a ductile Ni{sub 3}Al binder phase

    Energy Technology Data Exchange (ETDEWEB)

    Tiegs, T.N.; Alexander, K.B.; Plucknett, K.P.; Menchhofer, P.A.; Becher, P.F.; Waters, S.B.

    1995-06-01

    Composites using B-doped ductile Ni{sub 3}Al alloys were produced with both non-oxide (WC, TiC) and oxide (Al{sub 2}0{sub 3}) ceramic powders. Typical powder processing techniques were used to fabricate materials with ceramic contents from 0-95 vol. %. The microstructural morphology of the composites depends primarily on the wetting behavior between the alloys and the ceramic powders. The non-oxide ceramic powders wet well and the Ni{sub 3}Al alloys form a semi-continuous intergranular phase. On the other hand, the Ni{sub 3}Al alloys do not wet the oxide powders well and tend to form discrete ``islands`` of the metallic phase. Wetting in these materials can be improved by the addition of non-oxide particles, such as TiC. Results on the mechanical properties showed ambient temperature flexural strength similar to other Ni-based hardmetals. In contrast to the WC-Co materials, the flexural strength is retained to temperatures of at least 800 C. The fracture toughness and hardness were found to be equal or higher than comparable Co-based hardmetal systems. Initial corrosion tests showed excellent resistance to acid solutions.

  5. Issues in nanocomposite ceramic engineering: focus on processing and properties of alumina-based composites.

    Science.gov (United States)

    Palmero, Paola; Kern, Frank; Sommer, Frank; Lombardi, Mariangela; Gadow, Rainer; Montanaro, Laura

    2014-12-30

    Ceramic nanocomposites, containing at least one phase in the nanometric dimension, have received special interest in recent years. They have, in fact, demonstrated increased performance, reliability and lifetime with respect to monolithic ceramics. However, a successful approach to the production of tailored composite nanostructures requires the development of innovative concepts at each step of manufacturing, from the synthesis of composite nanopowders, to their processing and sintering.This review aims to deepen understanding of some of the critical issues associated with the manufacturing of nanocomposite ceramics, focusing on alumina-based composite systems. Two case studies are presented and briefly discussed. The former illustrates the benefits, in terms of sintered microstructure and related mechanical properties, resulting from the application of an engineering approach to a laboratory-scale protocol for the elaboration of nanocomposites in the system alumina-ZrO2-YAG (yttrium aluminium garnet). The latter illustrates the manufacturing of alumina-based composites for large-scale applications such as cutting tools, carried out by an injection molding process. The need for an engineering approach to be applied in all processing steps is demonstrated also in this second case study, where a tailored manufacturing process is required to obtain the desired results.

  6. Damage evolution and domain-level anisotropy in metal/ceramic composites exhibiting lamellar microstructures

    Energy Technology Data Exchange (ETDEWEB)

    Roy, Siddhartha [Institut fuer Werkstoffkunde I, Karlsruher Institut fuer Technologie, 76128 Karlsruhe (Germany); Butz, Benjamin [Institut fuer Werkstoffkunde I, Karlsruher Institut fuer Technologie, 76128 Karlsruhe (Germany)] [Laboratorium fuer Elektronenmikroskopie, Karlsruher Institut fuer Technologie, 76128 Karlsruhe (Germany); Wanner, Alexander, E-mail: alexander.wanner@kit.edu [Institut fuer Werkstoffkunde I, Karlsruher Institut fuer Technologie, 76128 Karlsruhe (Germany)

    2010-04-15

    Aluminium/alumina composites based on ceramic preforms prepared via freeze-casting are examined. Domains composed of alternating but also interpenetrating ceramic and metallic lamellae are observed. Single-domain samples were extracted from composites processed under different conditions. In situ scanning electron microscopy analyses were carried out to investigate the damage evolution under compressive load. The composite is strong and brittle when loaded along directions parallel to the freezing direction. When compressed in other directions, the behavior is controlled by the soft metal. The plastic anisotropy is less pronounced than theoretical predictions for laminates, which is explained by the presence of bridges between the ceramic lamellae. Coating the preform with Cu or Cu{sub 2}O prior to melt infiltration reduces the compressive strengths of the composites. Transmission electron microscopy analysis shows that even in the case of a Cu coating a Cu{sub 2}O layer is formed during processing, weakening the interface and preventing the dissolution of Cu in the aluminium alloy.

  7. Processing and Characterization of Basalt Fiber Reinforced Ceramic Composites for High Temperature Applications Using Polymer Precursors

    Science.gov (United States)

    Cox, Sarah B.; Lui, Donovan; Gou, Jihua

    2014-01-01

    The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Ceramics can take much higher temperatures, but they are difficult to produce and form in bulk volumes. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, allowing a shape to be formed and cured and then to be pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The two PDCs used in this development are polysiloxane and polycarbosilane. Polysiloxanes contain a silicon oxycarbide backbone when pyrolized up to 1000C. Polycarbosilane, an organosilicon polymer, contain a silicon-carbon backbone; around 1200C, beta-SiC begins to crystallize. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in composites. Basalt is a naturally occurring material found in volcanic rock. Continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material. Thermal and mechanical testing includes oxyacetylene torch testing and three point bend testing.

  8. A bulk metal/ceramic composite material with a cellular structure

    Institute of Scientific and Technical Information of China (English)

    ZHAO Zhankui; YAO Kefu; LI Jingfeng

    2006-01-01

    A bulk metal/ceramic composite material with a honeycomb-like micro-cell structure has been prepared by sintering the spherical Al90Mn9Ce1 alloy powders clad by Al2O3 nano-powder with the spark plasma sintering (SPS) technique. The as-prepared material consists of Al90Mn9Ce1 alloy cell and closed Al2O3 ceramic cell wall. The diameter of the cells is about 20―40 μm, while a thickness of the cell wall is about 1―2 μm. The ultimate compressive strength of the as-sintered materials is about 514 MPa, while its fracture strain is up to about 0.65 %. This composite material might possess good anti-corrosion, thermal endurance and other potential properties due to its unique microstructure. The result shows that the Al90Mn9Ce1/Al2O3 composite powders can be sintered by spark plasma sintering technique despite the large difference in their sintering temperature. This work offers a way of designing and preparing metal/ceramic composite material with functional property.

  9. Mn and Sm doped lead titanate ceramic fibers and fiber/epoxy 13 composites

    Science.gov (United States)

    Li, Kun; Pang, Geoffrey; Wa Chan, Helen Lai; Choy, Chung Loong; Li, Jin-hua

    2004-05-01

    Manganese and samarium doped lead titanate [Pb0.85Sm0.10(Ti0.98Mn0.02)O3, PSmT] fibers were prepared by sol-gel method. The micrographs obtained using scanning electron microscope show that PSmT ceramic fibers are round and dense. The diameter of the fibers was in the range of 30-35 μm. The crystalline grains size is ˜2.5 μm. The micrographs obtained using transmission electron microscope also unveiled the layer-by-layer 90° domains in the grains. X-ray diffraction patterns of the fibers show that PSmT ceramics have a pure perovskite structure. The c/a ratio of the unit cell was 1.04. The PSmT fiber/epoxy 1-3 composites were fabricated by filling the ceramic fiber bundle with epoxy. The dielectric permittivity ɛ, electromechanical coefficient kt, and the piezoelectric constant d33 of PSmT fiber/epoxy 1-3 composites with 68% fiber loading were 118, 0.51, and 48 pC/N, respectively. The hysteresis loop of the composites was measured by the Sawyer-Tower method. It was also found that the composites could withstand an electric field of 15 kV/mm at room temperature.

  10. Dental composite resins containing silica-fused ceramic single-crystalline whiskers with various filler levels.

    Science.gov (United States)

    Xu, H H

    1999-07-01

    Currently available direct-filling composite resins are susceptible to fracture and hence are not recommended for use in large stress-bearing posterior restorations involving cusps. The glass fillers in composites provide only limited reinforcement because of the brittleness and low strength of glass. The aim of the present study was to use ceramic single-crystalline whiskers as fillers to reinforce composites, and to investigate the effect of whisker filler level on composite properties. Silica particles were fused onto the whiskers to facilitate silanization and to roughen the whiskers, thereby improving retention in the matrix. The composite flexural strength, elastic modulus, hardness, and degree of polymerization conversion were measured as a function of whisker filler mass fraction, which ranged from 0% to 70%. Selected composites were polished simulating clinical procedures, and the surface roughness was measured with profilometry. The whisker composite with a filler mass fraction of 55% had a flexural strength (mean +/- SD; n = 6) of 196+/-10 MPa, significantly higher than 83+/-14 MPa of a microfill and 120+/-16 MPa of a hybrid composite control (family confidence coefficient = 0.95; Tukey's multiple comparison). The composite modulus and hardness increased monotonically with filler level. The flexural strength first increased, then plateaued with increasing filler level. The degree of conversion decreased with increasing filler level. The whisker composite had a polished surface roughness similar to that of a conventional hybrid composite (p>0.1; Student's t). To conclude, ceramic whisker reinforcement can significantly improve the mechanical properties of composite resins; the whisker filler level plays a key role in determining composite properties; and the reinforcement mechanisms appear to be crack pinning by whiskers and friction from whisker pullout resisting crack propagation.

  11. Mechanical Properties of a new Dental all-ceramic Material-zirconia Toughened Nanometer-ceramic Composite

    Institute of Scientific and Technical Information of China (English)

    CHAI Feng; XU Ling; CHAO Yong-lie; LIAO Yun-mao; ZHAO Yi-min

    2003-01-01

    Objectives:All-ceramic dental restorations are attractive to the dental community because of their advantages.But they're also challenged by relatively low flexural strength and intrinsic poor resistance to fracture.This paper aims to investigate mechanical properties of a new dental all-ceramic material, i.e. zirconia toughened nanometer-ceramic composite (α-Al2O3/nZrO2).Methods:α-Al2O3/nZrO2 ceramics powder (W) was processed with combined methods of chemical co-precipitation method and ball milling. Scanning electron microscopy (SEM)was used to determine the particle size distribution and to characterize the particle morphology of the powders. Four kinds of powders with different ZrO2 content (5wt%, 10wt%, 15wt% and 20wt%) were prepared by using α-Al2O3 powder to dilute the higher ZrO2 content powder (W). The ceramic matrix compacts were made by slip-casting technique and sintering to 1 200~1 600 ℃. The flexural strength and the fracture toughness of the matrix materials were measured via three-point bending test and single-edge notch beam methods, respectively.Results:1) The particle distribution of the Al2O3/nZrO2 powder ranged from 0.02~3.0 μm, with the superfine particles almost accounting for 20%;2) There is a significant difference of flexural strength (P<0.05) between the groups with 1 450 ℃ and 1 600 ℃ sintering temperature and 1 200 ℃;3) There is a significant difference of flexural strength (P<0.05) between different zirconia volume fraction groups with the same sintering temperature, the ceramic matrix samples with higher nZrO2 (W) content had much better mechanical properties than those of pure α-Al2O3 ceramics.Conclusions:The studied nanometer α-Al2O3/nZrO2 powder was homogeously distributed within the matrix and had reasonable powder-size gradation to improve mechanical properties of ceramics.%目的:口腔全瓷修复体以其独特优越性受到医患青睐,但脆性问题一直限制其应用范围及使用可靠性.本研

  12. Superplasticity in ceramic and metal matrix composites and the role of grain size, segregation, interfaces, and second phase morphology

    Energy Technology Data Exchange (ETDEWEB)

    Wadsworth, J.; Nieh, T.G.

    1992-10-01

    Structural ceramics and ceramic composites have been shown to exhibit superplasticity in recent times and this discovery has attracted tremendous interest. Although the number of ceramics exhibits superplasticity is now quite large, there are gaps in understanding the requirements for superplasticity in ceramics. Also, superplastic behavior at very high strain rates (1 s{sup {minus}1}) in metallic-based materials is an area of increasing research. In this case, the phenomenon has been observed quite extensively in aluminum alloy-based metal matrix composites and mechanically alloyed aluminum- and nickel-based materials. Again, the details of the structural requirements of this phenomenon are not yet understood. In the present paper, experimental results on superplasticity in ceramic-based materials and on high strain rate behavior in metallic-based materials are presented. The roles of grain size, grain boundary and interface chemistry, and second phase morphology and compatibility with the matrix material will be emphasized.

  13. Numerical study of internal load transfer in metal/ceramic composites based on freeze-cast ceramic preforms and experimental validation

    Energy Technology Data Exchange (ETDEWEB)

    Sinchuk, Yuriy [Institute of Engineering Mechanics, Karlsruhe Institute of Technology, Kaiserstr. 10, 76131 Karlsruhe (Germany); Roy, Siddhartha, E-mail: siddhartha.roy@kennametal.com [Institute for Applied Materials, Karlsruhe Institute of Technology, Kaiserstr. 12, 76131 Karlsruhe (Germany); Gibmeier, Jens [Institute for Applied Materials, Karlsruhe Institute of Technology, Kaiserstr. 12, 76131 Karlsruhe (Germany); Piat, Romana [Institute of Engineering Mechanics, Karlsruhe Institute of Technology, Kaiserstr. 10, 76131 Karlsruhe (Germany); Wanner, Alexander [Institute for Applied Materials, Karlsruhe Institute of Technology, Kaiserstr. 12, 76131 Karlsruhe (Germany)

    2013-11-15

    The elastic–plastic deformation and internal load transfer in metal/ceramic composites are studied in this work both numerically and experimentally. The composite was fabricated by squeeze-casting AlSi12 melt in an open porous preform made by freeze-casting and drying of alumina suspension. Such composites exhibit a complex microstructure composed of lamellar domains. Single-domain samples were extracted from bulk material. Uniaxial compression tests were carried out parallel to the direction of the alternating metallic alloy and ceramic lamellae in the plane normal to the direction of freeze-casting. This loading mode is selected as highest load transfer occurs when loaded along the ceramic lamellae. Numerical modeling was done using the finite element method using quasi-3D microstructure based on metallographic 2D section and a modified Voigt homogenization technique assuming plastic behavior of the metallic alloy, absence of any damage and ideal interface between the phases. Internal load transfer mechanism was predicted for composites with different ceramic volume fractions. Results show that at any applied stress, as the ceramic content increases, the phase stress in alumina along the loading direction continuously decreases. Experimental validation of the numerical results is carried out by in-situ compression test along with energy dispersive synchrotron X-ray diffraction in one sample with 41 vol% ceramic. Results show that both the numerical techniques yield similar results, which match well with the experimental measurements. The ratio of the phase stress to the applied stress in alumina reaches a highest value between 2 and 2.5 up to a compressive stress of about 300 MPa. At higher applied stresses both the experimentally determined lattice microstrain and the phase stress along the loading direction in alumina decrease due to the initiation of possible damage. This study shows that the applied economic and more flexible homogenization technique is a

  14. Effect of nanospinel additions on the sintering of magnesia-zirconia ceramic composites.

    Science.gov (United States)

    Khattab, R M; Wahsh, M M S; Khalil, N M; Gouraud, F; Huger, M; Chotard, T

    2014-03-12

    Nanocrystalline magnesium aluminate (MA) spinel powder produced through a coprecipitation method and calcined at 900°C for 1 h was added to magnesia-zirconia composite in the range of 0-25 mass % and sintered at 1600°C for 2 h. Scanning electron microscope (SEM) and X-ray diffraction (XRD) techniques were used for studying the microstructure and the phase composition of the sintered composites. Bulk density, apparent porosity, volume shrinkage, and Young's modulus of the sintered composites were also investigated. The results revealed that the nanospinel addition up to 20 mass % increases the sintering ability and Young's modulus of the composite bodies. Microstructure showed that the presence of nanospinel and zirconia in the triple point between magnesia grains closed the gaps in the ceramic matrix and enhanced the compactness of the composites.

  15. Assessment of coal gasification/hot gas cleanup based advanced gas turbine systems

    Energy Technology Data Exchange (ETDEWEB)

    1990-12-01

    The major objectives of the joint SCS/DOE study of air-blown gasification power plants with hot gas cleanup are to: (1) Evaluate various power plant configurations to determine if an air-blown gasification-based power plant with hot gas cleanup can compete against pulverized coal with flue gas desulfurization for baseload expansion at Georgia Power Company's Plant Wansley; (2) determine if air-blown gasification with hot gas cleanup is more cost effective than oxygen-blown IGCC with cold gas cleanup; (3) perform Second-Law/Thermoeconomic Analysis of air-blown IGCC with hot gas cleanup and oxygen-blown IGCC with cold gas cleanup; (4) compare cost, performance, and reliability of IGCC based on industrial gas turbines and ISTIG power island configurations based on aeroderivative gas turbines; (5) compare cost, performance, and reliability of large (400 MW) and small (100 to 200 MW) gasification power plants; and (6) compare cost, performance, and reliability of air-blown gasification power plants using fluidized-bed gasifiers to air-blown IGCC using transport gasification and pressurized combustion.

  16. Effect of ceramic thickness and composite bases on stress distribution of inlays--a finite element analysis.

    Science.gov (United States)

    Durand, Letícia Brandão; Guimarães, Jackeline Coutinho; Monteiro Junior, Sylvio; Baratieri, Luiz Narciso

    2015-01-01

    The purpose of this study was to determine the effect of cavity depth, ceramic thickness, and resin bases with different elastic modulus on von Mises stress patterns of ceramic inlays. Tridimensional geometric models were developed with SolidWorks image software. The differences between the models were: depth of pulpal wall, ceramic thickness, and presence of composite bases with different thickness and elastic modulus. The geometric models were constrained at the proximal surfaces and base of maxillary bone. A load of 100 N was applied. The stress distribution pattern was analyzed with von Mises stress diagrams. The maximum von Mises stress values ranged from 176 MPa to 263 MPa and varied among the 3D-models. The highest von Mises stress value was found on models with 1-mm-thick composite resin base and 1-mm-thick ceramic inlay. Intermediate values (249-250 MPa) occurred on models with 2-mm-thick composite resin base and 1-mm-thick ceramic inlay and 1-mm-thick composite resin base and 2-mm-thick ceramic inlay. The lowest values were observed on models restored exclusively with ceramic inlay (176 MPa to 182 MPa). It was found that thicker inlays distribute stress more favorably and bases with low elastic modulus increase stress concentrations on the internal surface of the ceramic inlay. The increase of ceramic thickness tends to present more favorable stress distribution, especially when bonded directly onto the cavity without the use of supporting materials. When the use of a composite base is required, composite resin with high elastic modulus and reduced thickness should be preferred.

  17. 30 CFR 77.305 - Access to drying chambers, hot gas inlet chambers and ductwork; installation and maintenance.

    Science.gov (United States)

    2010-07-01

    ... chambers and ductwork; installation and maintenance. 77.305 Section 77.305 Mineral Resources MINE SAFETY... drying chambers, hot gas inlet chambers and ductwork; installation and maintenance. Drying chambers, hot gas inlet chambers and all ductwork in which coal dust may accumulate shall be equipped with...

  18. Polymer-derived ceramic composite fibers with aligned pristine multiwalled carbon nanotubes.

    Science.gov (United States)

    Sarkar, Sourangsu; Zou, Jianhua; Liu, Jianhua; Xu, Chengying; An, Linan; Zhai, Lei

    2010-04-01

    Polymer-derived ceramic fibers with aligned multiwalled carbon nanotubes (MWCNTs) are fabricated through the electrospinning of polyaluminasilazane solutions with well-dispersed MWCNTs followed by pyrolysis. Poly(3-hexylthiophene)-b-poly (poly (ethylene glycol) methyl ether acrylate) (P3HT-b-PPEGA), a conjugated block copolymer compatible with polyaluminasilazane, is used to functionalize MWCNT surfaces with PPEGA, providing a noninvasive approach to disperse carbon nanotubes in polyaluminasilazane chloroform solutions. The electrospinning of the MWCNT/polyaluminasilazane solutions generates polymer fibers with aligned MWCNTs where MWCNTs are oriented along the electrospun jet by a sink flow. The subsequent pyrolysis of the obtained composite fibers produces ceramic fibers with aligned MWCNTs. The study of the effect of polymer and CNT concentration on the fiber structures shows that the fiber size increases with the increment of polymer concentration, whereas higher CNT content in the polymer solutions leads to thinner fibers attributable to the increased conductivity. Both the SEM and TEM characterization of the polymer and ceramic fibers demonstrates the uniform orientation of CNTs along the fibers, suggesting excellent dispersion of CNTs and efficient CNT alignment via the electrospinning. The electrical conductivity of a ceramic fibers with 1.2% aligned MWCNTs is measured to be 1.58 x 10(-6) S/cm, which is more than 500 times higher than that of bulk ceramic (3.43 x 10(-9) S/cm). Such an approach provides a versatile method to disperse CNTs in preceramic polymer solutions and offers a new approach to integrate aligned CNTs in ceramics.

  19. Prediction of Thermophysical and Thermomechanical Characteristics of Porous Carbon-Ceramic Composite Materials of the Heat Shield of Aerospace Craft

    Science.gov (United States)

    Reznik, S. V.; Prosuntsov, P. V.; Mikhailovskii, K. V.

    2015-05-01

    A procedure for predicting thermophysical and thermomechanical characteristics of porous carbon-ceramic composite materials of the heat shield of aerospace craft as functions of the type of reinforcement, porosity of the structure, and the characteristics of the material's components has been developed. Results of mathematical modeling of the temperature and stressed-strained states of representative volume elements for determining the characteristics of a carbon-ceramic composite material with account taken of its anisotropy have been given.

  20. Thermo-mechanical performance of an ablative/ceramic composite hybrid thermal protection structure for re-entry applications

    OpenAIRE

    Triantou, K.; Mergia, K; Florez, S.; Perez, B.; Bárcena, Jorge; Rotärmel, W.; Pinaud, G.; Fischer, W.P.P.

    2015-01-01

    Hybrid thermal protection systems for aerospace applications based on ablative material (ASTERM (TM)) and ceramic matrix composite (SICARBON (TM)) have been investigated. The ablative material and the ceramic matrix composite were joined using graphite and zirconia zirconium silicate based commercial high temperature adhesives. The thermo-mechanical performance of the structures was assessed from room temperature up to 900 degrees C. In all the joints there is a decrease of shear strength wit...

  1. Interfacial studies of chemical-vapor-infiltrated ceramic matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Brennan, J.J. (United Technologies Research Center, East Hartford, CT (USA))

    1990-06-15

    The objective of this program was to investigate the fiber-matrix interfacial chemistry in chemical-vapor-infiltrated SiC matrix composites utilizing NICALON SiC and Nextel 400 mullite fibers and how this interface influences composite properties such as strength, toughness and environmental stability. The SiC matrix was deposited using three different reactants: methyldichlorosilane, methyltrichlorosilane and dimethyldichlorosilane. It was found that by varying the reactant gas flow rates, the ratio of carrier gas to reactant gas, the type of carrier gas (hydrogen or argon), the flushing gas used in the reactor prior to deposition (hydrogen or argon) or the type of silane reactant gas used, the composition of the deposited SiC could be varied from very silicon rich (75 at.%) to carbon rich (60%) to almost pure carbon. Stoichiometric SiC was found to bond very strongly to both NICALON and Nextel fibers, resulting in a weak and brittle composite. A thin carbon interfacial layer deposited either deliberately by the decomposition of methane or inadvertently by the introduction of argon into the reactor prior to silane flow resulted in a weakly bonded fiber-matrix interface and strong and tough composites. However, composites with this type of interface were not oxidatively stable. Preliminary results point ot the use of a carbon-rich SiC (mixture of carbon plus SiC) interfacial zone to achieve a relatively weak, crack-deflecting fiber-matrix bond but also exhibiting oxidative stability. (orig.).

  2. Progressive Failure And Life Prediction of Ceramic and Textile Composites

    Science.gov (United States)

    Xue, David Y.; Shi, Yucheng; Katikala, Madhu; Johnston, William M., Jr.; Card, Michael F.

    1998-01-01

    An engineering approach to predict the fatigue life and progressive failure of multilayered composite and textile laminates is presented. Analytical models which account for matrix cracking, statistical fiber failures and nonlinear stress-strain behavior have been developed for both composites and textiles. The analysis method is based on a combined micromechanics, fracture mechanics and failure statistics analysis. Experimentally derived empirical coefficients are used to account for the interface of fiber and matrix, fiber strength, and fiber-matrix stiffness reductions. Similar approaches were applied to textiles using Repeating Unit Cells. In composite fatigue analysis, Walker's equation is applied for matrix fatigue cracking and Heywood's formulation is used for fiber strength fatigue degradation. The analysis has been compared with experiment with good agreement. Comparisons were made with Graphite-Epoxy, C/SiC and Nicalon/CAS composite materials. For textile materials, comparisons were made with triaxial braided and plain weave materials under biaxial or uniaxial tension. Fatigue predictions were compared with test data obtained from plain weave C/SiC materials tested at AS&M. Computer codes were developed to perform the analysis. Composite Progressive Failure Analysis for Laminates is contained in the code CPFail. Micromechanics Analysis for Textile Composites is contained in the code MicroTex. Both codes were adapted to run as subroutines for the finite element code ABAQUS and CPFail-ABAQUS and MicroTex-ABAQUS. Graphic user interface (GUI) was developed to connect CPFail and MicroTex with ABAQUS.

  3. In situ observation of mechanical damage within a SiC-SiC ceramic matrix composite

    Science.gov (United States)

    Saucedo-Mora, L.; Lowe, T.; Zhao, S.; Lee, P. D.; Mummery, P. M.; Marrow, T. J.

    2016-12-01

    SiC-SiC ceramic matrix composites are candidate materials for fuel cladding in Generation IV nuclear fission reactors and as accident tolerant fuel clad in current generation plant. Experimental methods are needed that can detect and quantify the development of mechanical damage, to support modelling and qualification tests for these critical components. In situ observations of damage development have been obtained of tensile and C-ring mechanical test specimens of a braided nuclear grade SiC-SiC ceramic composite tube, using a combination of ex situ and in situ computed X-ray tomography observation and digital volume correlation analysis. The gradual development of damage by matrix cracking and also the influence of non-uniform loading are examined.

  4. Esthetic integration between ceramic veneers and composite restorations: a case report.

    Science.gov (United States)

    Farronato, Davide; Mangano, Francesco; Pieroni, Stefano; Lo Giudice, Giuseppe; Briguglio, Roberto; Briguglio, Francesco

    2012-07-01

    The tooth structure preservation is the best way to postpone more invasive therapies. Especially in young patients more conservative techniques should be applied. Bonded porcelain veneers and even more the direct composite restorations, are the two therapeutic procedures that require the fewer sacrifice of dental tissue, finalized to the optimal recovery of aesthetic and functional outcome.Although the two techniques require different methods and materials, is possible to achieve a correct integration of both the methods by some technical and procedural measures. In the presented case is planned a rehabilitation of the four upper incisors by ceramic veneers and direct composite restorations.Care is taken for the surface treatment of ceramic restorations, with the objective of achieving integration, not only between natural teeth and restorations, but also between the different materials in use.The purpose of this article is to show how a proper design of the treatment plan leads to obtain predictable results with both direct and indirect techniques.

  5. Ceramic matrix composites based on Mg-PSZ with Cr-Ni-steel-additions with improved thermo-mechanical properties

    Energy Technology Data Exchange (ETDEWEB)

    Wenzel, C., E-mail: claudia.wenzel@ikgb.tu-freiberg.de [Institute of Ceramic, Glass and Construction Materials, Technische Universitaet Bergakademie Freiberg, Agricolastr. 17, D-09599 Freiberg (Germany); Aneziris, C.G., E-mail: aneziris@ikgb.tu-freiberg.de [Institute of Ceramic, Glass and Construction Materials, Technische Universitaet Bergakademie Freiberg, Agricolastr. 17, D-09599 Freiberg (Germany)

    2011-01-15

    The application of ceramic materials is limited due to their inherent brittleness. In the past years attempts have been made to improve the fracture toughness of structural ceramics by adding a secondary phase. In the present paper the influence of metastable austenitic TRIP-steel powder on the thermo-mechanical properties of magnesia partially stabilised zirconia has been investigated. Ceramic matrix composites have been prepared using slip casting technology. The sintering was performed in different argon atmospheres. The incorporation of the metastable metallic phase led to the successful generation of composite materials with advanced mechanical properties, especially after thermal shock attack.

  6. Sol-gel coatings as active barriers to protect ceramic reinforcement in aluminum matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Rams, J.; Urena, A.; Campo, M. [Departamento de Tecnologia Quimica, Ambiental y de los Materiales, ESCET, Universidad Rey Juan Carlos C/ Tulipan s/nMostoles 28933 Madrid (Spain)

    2004-02-01

    Silica obtained through a sol-gel process is used as a coating for ceramic reinforcements (SiC) in aluminium matrix composite materials. The interaction between molten aluminium and the coated particles during material casting can be controlled by means of the thermal treatment given to the coating. Wettability is increased because the coating reacts with molten aluminium, and the formation of the degrading aluminium carbide is inhibited. (Abstract Copyright [2004], Wiley Periodicals, Inc.)

  7. Characterization of Mechanical Damage Mechanisms in Ceramic and Polymeric Matrix Composite Materials

    Science.gov (United States)

    1991-11-01

    Ceram. Soc., 71, pp. C371- C373 (1988). 10. A. Kvell and 0. V. Bakun, Acta Metall., 34, pp. 1315-1319 (1986). 11. W. Kollenberg, J. Mat. Sci., 23, pp...neous Materials and Composites," ASTM STP 808, ed. R. Chait and R. Papirno, American Society for Testing and Materials, Philadelphia, 175-186, 1983. 7...Design (Seventh Conference), ASTM STP 893, ed. J. M. Whitney, American Society for Testing and Materials, Philadelphia, 115-139, 1986. 12. J. Lankford

  8. Porous Ceramic Composite ZrO2(MgO)-MgO for Osteoimplantology

    Science.gov (United States)

    Buyakov, A. S.; Kulkov, S. N.

    2017-02-01

    Pore and crystalline structure, biocompatibility of ceramic composite ZrO2(MgO)-MgO were studied. The main mechanical characteristics were determined and it has been shown that compression strength directly depends on microstresses obtained from X-ray data. In-vitro studies of mesenchymal stromal stem cells (MMSC), cultivated on material surface are shown that cell proliferation and differentiation of MMSC goes throw osteogenic type.

  9. Defects in Ceramic Matrix Composites and Their Impact on Elastic Properties (Postprint)

    Science.gov (United States)

    2013-07-01

    Hammond, Elzey D. Elevated temperature mechanical properties of partially sintered alumina . Compos Sci Technol 2004;64:1551–63. [12] Hashin Z... temperatures be- low 1300 C [3], accordingly, the matrix properties were kept constant at different temperatures.Table 4 Properties of coated SiC fiber in...McMeeking RM, Zok FW. Mullite– Alumina mixtures for Use as porous matrices in oxide fiber composites. J Am Ceram Soc 2004;87(2):261–7. [8] Gowayed Y

  10. Residual strain scanning of alumina-based ceramic composites by neutron diffraction

    Science.gov (United States)

    Ruiz-Hervias, J.; Bruno, G.; Bueno, S.; Gurauskis, J.; Baudín, C.; Fan, K. Y.

    2014-11-01

    Residual strain profiles were measured by neutron diffraction in alumina-aluminum titanate ceramic composites sintered at two different temperatures, namely 1450 and 1550°C. The results show that irrespective of the direction and the sintering temperature, the obtained profiles are almost flat, with very similar results for both temperatures. In addition, the results demonstrate that the alumina is in compression whereas the aluminium titanate is subjected to tensile residual stresses.

  11. Deformation and Damage Accumulation in a Ceramic Composite under Dynamic Loading

    Science.gov (United States)

    Korobenkov, M. V.; Kulkov, S. N.; Naymark, O. B.; Khorechko, U. V.; Ruchina, A. V.

    2016-01-01

    Methods of computer modelling were used to investigate the processes of deformation and microdamage formation in ceramic composite materials under intense dynamic loading. It was shown that there was no damage caused by dynamic compression in the vicinity of phase borders of a nanostructured aluminum oxide matrix and reinforcing particles of tetragonal zirconium dioxide. Also, the local origination of microdamages occurs only in the zones close to micropores.

  12. Ceramic compositions based on nano forsterite/nano magnesium aluminate spinel powders

    Energy Technology Data Exchange (ETDEWEB)

    Khattab, R.M. [Refractories, Ceramics and Building Materials Dept., National Research Centre, Dokki, 12622 Giza (Egypt); Wahsh, M.M.S., E-mail: mmswahsh@yahoo.com [Refractories, Ceramics and Building Materials Dept., National Research Centre, Dokki, 12622 Giza (Egypt); Khalil, N.M. [Refractories, Ceramics and Building Materials Dept., National Research Centre, Dokki, 12622 Giza (Egypt); Department of Chemistry, Faculty of Sciences and Arts, Khulais, University of Jeddah (Saudi Arabia)

    2015-09-15

    According to the wide applications in the field of chemical and engineering industries, forsterite (Mg{sub 2}SiO{sub 4})/spinel (MgAl{sub 2}O{sub 4}) ceramic compositions were the matter of interest of several research works during the last three decades. This work aims at preparation and characterization of improved ceramic bodies based on forsterite and spinel nano powders through controlling the forsterite and spinel contents in the prepared mixes. These prepared ceramic compositions have been investigated through measuring the densification parameters, cold crushing strength as well as volume resistively. Nano spinel was added from 0 to 30 mass% on expense of nano forsterite matrix and fired at 1550 °C for 2 h. The phase composition of the fired samples was examined using x-ray diffraction (XRD) technique. The microstructure of some selected samples was shown using scanning electron microscope (SEM). A pronounced improvement in the sintering, mechanical properties and volume resistively were achieved with increasing of nano spinel addition up to 15 mass%. This is due to the improvement in the matrix of the prepared forsterite/spinel bodies as a result of well distribution of spinel in the forsterite matrix as depicted by SEM analysis. - Highlights: • Ceramic compositions based on nano forsterite/nano-MgAl{sub 2}O{sub 4} spinel were synthesized. • CCS was improved (333.78 MPa) through 15 mass% of nano-MgAl{sub 2}O{sub 4} spinel addition. • Volume resistivity was enhanced to 203*10{sup 13} Ohm cm with 15 mass% of spinel addition. • Beyond 15 mass% spinel, CCS and volume resistivity were decreased.

  13. ON THE EFFECT OF NANO-PARTICLE CLUSTERING ON TOUGHENING OF NANO-COMPOSITE CERAMICS

    Institute of Scientific and Technical Information of China (English)

    董照旭; 方岱宁; 苏爱嘉

    2002-01-01

    In this paper, two and three-dimensional clustering models are developed to characterize the effect of nano-particle clustering on toughening of nanocomposite ceramics. It is found that crack pinning toughens the nano-composite ceramics because a higher stress intensity factor is needed for crack to propagate around or to pull-out the nano-particle. The nano-particle along the grain boundary steers the crack into the matrix grain due to the strong cohesion between the nanoparticle and the matrix. Since the fracture resistance of the grain boundary is lower than that of the grain lattice, the higher the probability of transgranular fracture induced by nano-particles, the tougher is the nano-composite. However, both crack pinning and transgranular fracture are affected by nano-particle clustering. Nanoparticle clustering, which increases with increasing volume fraction of nano-particles,leads to reduction of both the strength and toughness of the nano-composite ceramics. The larger the size of the clustered particle, and the more defects it contains, the easier it is for the crack to pass through the clustered particle, which means that the nano-particle clustering can reduce toughening induced by crack pinning and transgranular fracture. The theoretical prediction, based on the combination of the three mechanisms of nano-particles, is in agreement with the experimental data.

  14. Evaluation of a Variable-Impedance Ceramic Matrix Composite Acoustic Liner

    Science.gov (United States)

    Jones, M. G.; Watson, W. R.; Nark, D. M.; Howerton, B. M.

    2014-01-01

    As a result of significant progress in the reduction of fan and jet noise, there is growing concern regarding core noise. One method for achieving core noise reduction is via the use of acoustic liners. However, these liners must be constructed with materials suitable for high temperature environments and should be designed for optimum absorption of the broadband core noise spectrum. This paper presents results of tests conducted in the NASA Langley Liner Technology Facility to evaluate a variable-impedance ceramic matrix composite acoustic liner that offers the potential to achieve each of these goals. One concern is the porosity of the ceramic matrix composite material, and whether this might affect the predictability of liners constructed with this material. Comparisons between two variable-depth liners, one constructed with ceramic matrix composite material and the other constructed via stereolithography, are used to demonstrate this material porosity is not a concern. Also, some interesting observations are noted regarding the orientation of variable-depth liners. Finally, two propagation codes are validated via comparisons of predicted and measured acoustic pressure profiles for a variable-depth liner.

  15. 液体火箭发动机涡轮燃气通道用搪瓷涂层性能改善研究%Property Improvement of the Enamel Coating Used in Turbine Hot Gas Duct for Liquid Rocket Engine

    Institute of Scientific and Technical Information of China (English)

    李护林; 王国强

    2013-01-01

      在搪瓷涂层的基础上,磨加一定比例的Cr2O3陶瓷颗粒制备了颗粒增强搪瓷复合涂层,并研究了其抗热震性能。结果表明,经10次1000℃到室温的冷热循环试验后,传统搪瓷涂层出现严重崩瓷现象,而颗粒增强搪瓷复合涂层无明显变化,表明陶瓷颗粒的添加可一定程度上改善搪瓷涂层的抗热震性能。%  Enamel coating plays an important role in protecting the turbine hot gas duct of the liquid rocket engine. However, poor ductility and low thermal-shocking resistance of the enamel coating restrict the property of the liquid rocket engine. In this paper, an enamel-ceramic composite coating was prepared by adding Cr2O3 ceramic powder into enamel slurry. The thermal-shocking resistance of the composite coating was also investigated. Results show that gaffing occurs on the surface of the enamel coating after 10 cycles at 1000℃ in air, however, the surface of the composite coating was smooth without undulating and gaffing. It is suggested that Cr2O3 ceramic powder could enhance the thermal-shocking resistance of the coating.

  16. Advanced hot-gas filter development. Topical report, September 30, 1994--May 31, 1996

    Energy Technology Data Exchange (ETDEWEB)

    Lane, J.E.; LeCostaouec, J.F.; Painter, C.J.; Sue, W.A.; Radford, K.C.

    1996-12-31

    The application of high-performance, high-temperature particulate control devices is considered to be beneficial to advanced fossil fuel processing technology, to selected high-temperature industrial processes, and to waste incineration concepts. Ceramic rigid filters represent the most attractive technology for these applications due to their capability to withstand high-temperature corrosive environments. However, current generation monolithic filters have demonstrated poor resistance to crack propagation and can experience catastrophic failure during use. To address this problem, ceramic fiber-reinforced ceramic matrix composite (CMC) filter materials are needed for reliable damage tolerant candle filters. This program is focused on the development of an oxide-fiber reinforced oxide material composite filter material that is cost competitive with prototype next generation filters. This goal would be achieved through the development of a low cost sol-gel fabrication process and a three-dimensional fiber architecture optimized for high volume filter manufacturing. The 3D continuous fiber reinforcement provides a damage tolerant structure which is not subject to delamination-type failures. This report documents the Phase 1, Filter Material Development and Evaluation, results. Section 2 provides a program summary. Technical results, including experimental procedures, are presented and discussed in Section 3. Section 4 and 5 provide the Phase 1 conclusions and recommendations, respectively. The remaining sections cover acknowledgements and references.

  17. Complex-shaped ceramic composites obtained by machining compact polymer-filler mixtures

    Directory of Open Access Journals (Sweden)

    Rosa Maria da Rocha

    2005-06-01

    Full Text Available Research in the preparation of ceramics from polymeric precursors is giving rise to increased interest in ceramic technology because it allows the use of several promising polymer forming techniques. In this work ceramic composite pieces were obtained by pyrolysis of a compacted mixture of a polysiloxane resin and alumina/silicon powder. The mixture consists of 60 vol% of the polymer phase and 40 vol% of the filler in a 1:1 ratio for alumina/silicon, which was hot pressed to crosslink the polymer, thus forming a compact body. This green body was trimmed into different geometries and pyrolised in nitrogen atmosphere at temperatures up to 1600 °C. X-ray diffraction analysis indicated the formation of phases such as mullite and Si2ON2 during pyrolysis, that result from reactions between fillers, polymer decomposition products and nitrogen atmosphere. The porosity was found to be less than 20% and the mass loss around 10%. The complex geometry was maintained after pyrolysis and shrinkage was approximately 8%, proving pyrolisis to be a suitable process to form near-net-shaped bulk ceramic components.

  18. Synthesis of steel slag ceramics:chemical composition and crystalline phases of raw materials

    Institute of Scientific and Technical Information of China (English)

    Li-hua Zhao; Wei Wei; Hao Bai; Xu Zhang; Da-qiang Cang

    2015-01-01

    Two types of porcelain tiles with steel slag as the main raw material (steel slag ceramics) were synthesized based on the CaO–Al2O3–SiO2 and CaO–MgO–SiO2 systems, and their bending strengths up to 53.47 MPa and 99.84 MPa, respectively, were obtained. The presence of anorthite,α-quartz, magnetite, and pyroxene crystals (augite and diopside) in the steel slag ceramics were very different from the composition of traditional ceramics. X-ray diffraction (XRD) and electron probe X-ray microanalysis (EPMA) results illustrated that the addition of steel slag reduced the temperature of extensive liquid generation and further decreased the firing temperature. The considerable contents of glass-modifying oxide liquids with rather low viscosities at high temperature in the steel slag ceramic adobes promoted element diffusion and crystallization. The results of this study demonstrated a new approach for extensive and effective recycling of steel slag.

  19. High-strength zirconium diboride-based ceramic composites consolidated by low-temperature hot pressing

    Directory of Open Access Journals (Sweden)

    Shuqi Guo and Yutaka Kagawa

    2012-01-01

    Full Text Available Two compositions of ZrB2-based ceramic composites containing Si3N4, Al2O3 and Y2O3 have been hot-pressed at different temperatures between 1673 and 1773 K for 60 min in vacuum. The densification behavior of the composites was examined during the sintering process. The microstructures of the composites were characterized by scanning electron microscopy, and the crystalline phases were identified by x-ray diffraction. The effects of Al2O3 and Y2O3 additives on the densification behavior and flexural strength were assessed. A relative density of ~95% was obtained after sintering at 1723 K or higher temperatures. The microstructures of the composites consisted of (Zr,YB2, α-Si3N4 and Y3(Al,Si5O12 phases. The room-temperature flexural strength increased with the amount of additives and approached 1 GPa.

  20. Investigation of TaC–TaB2 ceramic composites

    Indian Academy of Sciences (India)

    Behzad Mehdikhani; Gholam Hossein Borhani; Saeed Reza Bakhshi; Hamid Reza Baharvandi

    2016-02-01

    The TaC–TaB2 composition was sintered by spark plasma (SPS) at 1900–2100°C and applied pressure of 30 MPa. TaC and 2–3 wt% B4C were used as starting powders. Densification process, phase evolution, microstructure and the mechanical properties of the composites were investigated. The results indicated that the TaC–TaB2 composition could be SPS to 97% of theoretical density in 10 min at 2100°C. Addition of B4C leads to an increase in the density sample from 76 to 97%. B4C nano-powder resists grain growth even at high temperature 2100°C. The formation of TaB2/carbon at TaC grain boundaries helps in pinning the grain boundary and inhibiting grain growth. The phase formation was associated with carbon and boron diffusion from the starting particles B4C to form TaB2 phases. TaC grain sizes decreased with increase in B4C concentration. Samples with 2.0 wt% B4C composition had highest flexure strength up to 520 MPa. The effect of B4C addition on hardness measured by microhardness has been studied. Hardness of samples containing 3.0 wt% B4C was 16.99 GPa.

  1. Rugometric and microtopographic non-invasive inspection in dental-resin composites and zirconia ceramics

    Science.gov (United States)

    Fernández-Oliveras, Alicia; Costa, Manuel F. M.; Pecho, Oscar E.; Rubiño, Manuel; Pérez, María. M.

    2013-11-01

    Surface properties are essential for a complete characterization of biomaterials. In restorative dentistry, the study of the surface properties of materials meant to replace dental tissues in an irreversibly diseased tooth is important to avoid harmful changes in future treatments. We have experimentally analyzed the surface characterization parameters of two different types of dental-resin composites and pre-sintered and sintered zirconia ceramics. We studied two shades of both composite types and two sintered zirconia ceramics: colored and uncolored. Moreover, a surface treatment was applied to one specimen of each dental-resin. All the samples were submitted to rugometric and microtopographic non-invasive inspection with the MICROTOP.06.MFC laser microtopographer in order to gather meaningful statistical parameters such as the average roughness (Ra), the root-mean-square deviation (Rq), the skewness (Rsk), and the kurtosis of the surface height distribution (Rku). For a comparison of the different biomaterials, the uncertainties associated to the surface parameters were also determined. With respect to Ra and Rq, significant differences between the composite shades were found. Among the dental resins, the nanocomposite presented the highest values and, for the zirconia ceramics, the pre-sintered sample registered the lowest ones. The composite performance may have been due to cluster-formation variations. Except for the composites with the surface treatment, the sample surfaces had approximately a normal distribution of heights. The surface treatment applied to the composites increased the average roughness and moved the height distribution farther away from the normal distribution. The zirconia-sintering process resulted in higher average roughness without affecting the height distribution.

  2. The diametral tensile strength and hydrostability of polymer-ceramic nano-composite (pcnc) material prototypes

    Science.gov (United States)

    Yepez, Johanna

    Statement of the problem: There is a weak connection between the filler and the resin matrix of dental composites caused primarily by hydrolysis of silane coupling agent, therefore, jeopardizing the mechanical properties of the dental restorations. Purpose: The purpose of this study was to compare the diametral tensile strength (DTS) of a nano-mechanically bonded polymer ceramic nano composite (pcnc) versus the chemically bonding prototype polymer ceramic nano composite (pcnc) fabricated by using hydrolytically stable interphase. Materials and Methods: Composites were made with 60wt % filler, 38% triethyleneglycol dimethacrylate (TEDGMA), 1% camphorquinone (CQ) and 1% 2-(dimethylamino) ethyl methacrylate (DMAEMA). Tests for DTS were performed using a universal testing machine. The disk-shaped specimens were loaded in compression between two supporting plates at a crosshead speed of 0.5 mm/min until fracture. The samples, measuring 3 mm in height and 6 mm in diameter, were produced in a round stainless steel (SS) mold. A total of 144 samples were created. Groups of 48 samples were made for each of three different fillers. Specimens were soaked in artificial saliva at 37° for four time periods, dry(t=0), 1 day, 7 days, 28 days). At the end of each soaking time DTS tests were performed. Results: There where statistically significant differences in the DTS between the filler groups and the soaking times (p=composition and bonding interphase of resin base composites promise improvements of mechanical properties, decreasing the incidence of clinical failure of posterior composite restorations, hence resulting in a more ideal restorative material for use in posterior segment. The results of this investigation showed that the deficiency of hydrostability in dental composites is a detrimental factor in the mechanical behavior. The silanation of the filler particles have a positive influence on the mechanical properties of dental composites but the hydrolysis of the silane

  3. The influence of sintering on the dispersion of carbon nanotubes in ceramic matrix composites

    Science.gov (United States)

    Tapasztó, Orsolya; Lemmel, Hartmut; Markó, Márton; Balázsi, Katalin; Balázsi, Csaba; Tapasztó, Levente

    2014-10-01

    Optimizing the dispersion of carbon nanostructures in ceramic matrix composites is a fundamental technological challenge. So far most efforts have been focused on improving the dispersion of nanostructures during the powder phase processing, due to the limited information and control on their possible redistribution during the sintering. Here, we address this issue by comparing multi-walled carbon nanotubes reinforced Si3N4 composites prepared from the same starting powder dispersion but sintered using two different techniques. We employ ultra-small angle neutron scattering measurements to gain reliable information on the dispersion of nanostructures allowing a direct comparison of their redistribution during the sintering.

  4. Processing–structure–property relations of chemically bonded phosphate ceramic composites

    Indian Academy of Sciences (India)

    H A Colorado; C Hiel; H T Hahn

    2011-07-01

    Mechanical properties and microstructures of a chemically bonded phosphate ceramic (CBPC) and its composite with 1.0 wt% graphite nanoplatelets (GNPs) reinforcement have been investigated. Microstructure was identified by using optical and scanning electron microscopes, X-ray tomography, and X-ray diffraction. In addition, weight loss of the resin at room temperature was studied. The microstructure characterization shows that CBPC is itself a composite with several crystalline (wollastonite and brushite) and amorphous phases. SEM and micro tomography show a homogeneous distribution of crystalline phases. Bending and compression strength of the CBPC was improved by reducing bubbles via preparation in vacuum.

  5. Advanced Environmental Barrier Coating Development for SiC-SiC Ceramic Matrix Composite Components

    Science.gov (United States)

    Zhu, Dongming; Harder, Bryan; Bhatt, Ramakrishna; Kiser, Doug; Wiesner, Valerie L.

    2016-01-01

    This presentation reviews the NASA advanced environmental barrier coating (EBC) system development for SiCSiC Ceramic Matrix Composite (CMC) components for next generation turbine engines. The emphasis has been placed on the current design challenges of the 2700F environmental barrier coatings; coating processing and integration with SiCSiC CMCs and component systems; and performance evaluation and demonstration of EBC-CMC systems. This presentation also highlights the EBC-CMC system temperature capability and durability improvements through advanced compositions and architecture designs, as shown in recent simulated engine high heat flux, combustion environment, in conjunction with mechanical creep and fatigue loading testing conditions.

  6. Structures Formation on the Y-TZP-AI2O3 Ceramic Composites Surface

    Science.gov (United States)

    Kulkov, Sergei; Sevostyanova, Irina; Sablina, Tatiana; Buyakova, Svetlana; Pshenichnyy, Artem; Savchenko, Nickolai

    2016-07-01

    The paper discusses the structure of Y-TZP-Al2O3 ceramics produced from nanopowders and friction surface, wear resistance, friction coefficient of Y-TZP-AEO3 composites rubbed against a steel disk counterface at a pressure of 5 MPa in a range of sliding speeds from 0.2 to 47 m/s. Analysis by X-ray diffraction, scanning electron microscopy showed that the high wear resistance of Y-TZP-Al2O3 composites at high sliding speeds is due to high-temperature phase transitions and protective film formation on the friction surface.

  7. Dielectric, Electromagnetic Interference Shielding and Absorption Properties of Si3N4-PyC Composite Ceramics

    Institute of Scientific and Technical Information of China (English)

    Xuan Hao; Xiaowei Yin; Litong Zhang; Laifei Cheng

    2013-01-01

    Pyrolytic carbon (PyC) was infiltrated into silicon nitride (Si3N4) ceramics by precursor infiltration and pyrolysis (PIP) of phenolic resin,and Ni nanoparticles were added into the phenolic resin to change the electric conductivity of Si3N4-PyC composite ceramics.Dielectric permittivity,electromagnetic interference (EMI)shielding and absorption properties of Si3N4-PγC composite ceramics were studied as a function of Ni content at 8.2-12.4 GHz (X-band).When Ni nanoparticles were added into phenolic resin,the electric conductivity of the prepared composite ceramics decreased with increasing Ni content,which was attributed to the decrease of graphitization degree of PyC.The decrease in electric conductivity led to the decrease in both permittivity and EMI shielding effectiveness.Since too high permittivity is harmful to the impendence match and results in the strong reflection,the electromagnetic wave absorption property of Si3N4-PyC composite ceramics increases with increasing Ni content.When the content of Ni nanoparticles added into phenolic resin was 2 wt%,the composite ceramics possessed the lowest electric conductivity and displayed the most excellent absorption property with a minimum reflection loss as low as-28.9 dB.

  8. Numerical study of mechanical behavior of ceramic composites under compression loading in the framework of movable cellular automaton method

    Energy Technology Data Exchange (ETDEWEB)

    Konovalenko, Igor S., E-mail: igkon@ispms.tsc.ru; Smolin, Alexey Yu., E-mail: igkon@ispms.tsc.ru; Konovalenko, Ivan S., E-mail: igkon@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); Promakhov, Vladimir V. [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055, Russia and National Research Tomsk State University, Tomsk, 634050 (Russian Federation); Psakhie, Sergey G. [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk State University, Tomsk, 634050 (Russian Federation); National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation)

    2014-11-14

    Movable cellular automaton method was used for investigating the mechanical behavior of ceramic composites under uniaxial compression. A 2D numerical model of ceramic composites based on oxides of zirconium and aluminum with different structural parameters was developed using the SEM images of micro-sections of a real composite. The influence of such structural parameters as the geometrical dimensions of layers, inclusions, and their spatial distribution in the sample, the volume content of the composite components and their mechanical properties (as well as the amount of zirconium dioxide that underwent the phase transformation) on the fracture, strength, deformation and dissipative properties was investigated.

  9. Elastic, dielectric, and piezoelectric properties of ceramic lead zirconate titanate/α-Al2O3 composites

    Science.gov (United States)

    Rybyanets, A. N.; Konstantinov, G. M.; Naumenko, A. A.; Shvetsova, N. A.; Makar'ev, D. I.; Lugovaya, M. A.

    2015-03-01

    The technology of producing ceramic lead zirconate titanate/α-Al2O3 composites has been developed. Elements of piezoactive composites containing from 0 to 60 vol % α-Al2O3 have been prepared. The elastic, dielectric, and piezoelectric parameters of the synthesized ceramic composites have been measured, and their microstructure has been studied. It has been found that the concentration dependences of the elastic and piezoelectric properties exhibit anomalies. The obtained data have been interpreted based on the percolation theory and the concept of microstructural constructing polycrystalline composition materials.

  10. Process engineering of ceramic composite coatings for fuel cell systems

    Energy Technology Data Exchange (ETDEWEB)

    Li, G.; Kim, H.; Chen, M.; Yang, Q.; Troczynski, T. [British Columbia Univ., Vancouver, BC (Canada). Dept. of Metals and Materials Engineering

    2003-07-01

    Researchers at UBCeram at the Department of Metals and Materials Engineering at the University of British Columbia have developed a technology to chemically bond composite sol-gel (CB-CSG) coating onto metallic surfaces of complex or concave shapes. The process has been optimized for electrically resistive coatings and corrosion-resistant coatings. The CSG is sprayed onto metallic surfaces and is heat-treated at 300 degrees C to partially dehydrate the hydroxides. The CSG film is then chemically bonded through reaction of active alumina with metal phosphates, such as aluminium phosphate. A new chromate-free process is being developed to address the issue of coatings porosity. The electrodeposition technique involves polymer particles mixed with suspended fine alumina particles which are co-deposited by electrophoretic means or by electrocoagulation. The composite e-coatings have excellent mechanical properties and are being considered as a protective coating for various components of fuel cell systems. 9 refs., 7 figs.

  11. Nanoporous Polymer-Ceramic Composite Electrolytes for Lithium Metal Batteries

    KAUST Repository

    Tu, Zhengyuan

    2013-09-16

    A nanoporous composite material that offers the unique combination of high room-temperature ionic conductivity and high mechanical modulus is reported. When used as the separator/electrolyte in lithium batteries employing metallic lithium as anode, the material displays unprecedented cycling stability and excellent ability to prevent premature cell failure by dendrite-induced short circuits © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  12. The Effect of Ti on Microstructural Characteristics and Reaction Mechanism in Bonding of Al-Ceramic Composite

    Science.gov (United States)

    Juan, Li; Kehong, Wang; Deku, Zhang

    2016-09-01

    The effect of Ti on microstructural characteristics and reaction mechanism in bonding of Al-Ceramic composite was studied. Ti and Al-Ceramic composite were diffusion welded at 550, 600, 700, 800, and 900 °C in a vacuum furnace. The microstructures and compositions of the interface layers were analyzed, and the mechanical properties and fracture morphology of the joints were examined. The results indicated that there was a systematic switch from Ti/Ti7Al5Si12/composite at 600 °C and Ti/TiAl3/Ti7Al5Si12/composite at 700 °C to Ti/Ti7Al5Si12/TiAl3/Ti7Al5Si12/composite at 800 °C and Ti/Ti7Al5Si12/TiAl3/composite at 900 °C. The formation of TiAl3 at 700 and 800 °C depended on Al segregation, which was an uphill diffusion driven by chemical potential. The maximum shear strength was 40.9 MPa, found in the joint welded at 700 °C. Most joints fractured between Ti7Al5Si12 and Al-Ceramic composite. In any case, Ti7Al5Si12 was favorable for Al-Ceramic composite welding, which attached to Al-Ceramic composite, reducing the differences in physiochemical properties between SiC and metal, improving the mechanical properties of the joints and increasing the surface wettability of Al-Ceramic composite.

  13. Federal Aviation Administration (FAA airworthiness certification for ceramic matrix composite components in civil aircraft systems

    Directory of Open Access Journals (Sweden)

    Gonczy Stephen T.

    2015-01-01

    Full Text Available Ceramic matrix composites (CMCs are being designed and developed for engine and exhaust components in commercial aviation, because they offer higher temperature capabilities, weight savings, and improved durability compared to metals. The United States Federal Aviation Administration (FAA issues and enforces regulations and minimum standards covering the safe manufacture, operation, and maintenance of civil aircraft. As new materials, these ceramic composite components will have to meet the certification regulations of the FAA for “airworthiness”. The FAA certification process is defined in the Federal Aviation Regulations (Title 14 of the Code of Federal Regulations, FAA policy statements, orders, advisory circulars, technical standard orders, and FAA airworthiness directives. These regulations and documents provide the fundamental requirements and guidelines for design, testing, manufacture, quality assurance, registration, operation, inspection, maintenance, and repair of aircraft systems and parts. For metallic parts in aircraft, the FAA certification and compliance process is well-established for type and airworthiness certification, using ASTM and SAE standards, the MMPDS data handbook, and FAA advisory circulars. In a similar manner for polymer matrix composites (PMC, the PMC industry and the FAA have jointly developed and are refining parallel guidelines for polymer matrix composites (PMCs, using guidance in FAA circulars and the CMH-17 PMC handbook. These documents discuss design methods and codes, material testing, property data development, life/durability assessment, production processes, QA procedures, inspection methods, operational limits, and repairs for PMCs. For ceramic composites, the FAA and the CMC and aerospace community are working together (primarily through the CMH-17 CMC handbook to define and codify key design, production, and regulatory issues that have to be addressed in the certification of CMC components in

  14. Improved Fabrication of Ceramic Matrix Composite/Foam Core Integrated Structures

    Science.gov (United States)

    Hurwitz, Frances I.

    2009-01-01

    The use of hybridized carbon/silicon carbide (C/SiC) fabric to reinforce ceramic matrix composite face sheets and the integration of such face sheets with a foam core creates a sandwich structure capable of withstanding high-heatflux environments (150 W/cm2) in which the core provides a temperature drop of 1,000 C between the surface and the back face without cracking or delamination of the structure. The composite face sheet exhibits a bilinear response, which results from the SiC matrix not being cracked on fabrication. In addition, the structure exhibits damage tolerance under impact with projectiles, showing no penetration to the back face sheet. These attributes make the composite ideal for leading edge structures and control surfaces in aerospace vehicles, as well as for acreage thermal protection systems and in high-temperature, lightweight stiffened structures. By tailoring the coefficient of thermal expansion (CTE) of a carbon fiber containing ceramic matrix composite (CMC) face sheet to match that of a ceramic foam core, the face sheet and the core can be integrally fabricated without any delamination. Carbon and SiC are woven together in the reinforcing fabric. Integral densification of the CMC and the foam core is accomplished with chemical vapor deposition, eliminating the need for bond-line adhesive. This means there is no need to separately fabricate the core and the face sheet, or to bond the two elements together, risking edge delamination during use. Fibers of two or more types are woven together on a loom. The carbon and ceramic fibers are pulled into the same pick location during the weaving process. Tow spacing may be varied to accommodate the increased volume of the combined fiber tows while maintaining a target fiber volume fraction in the composite. Foam pore size, strut thickness, and ratio of face sheet to core thickness can be used to tailor thermal and mechanical properties. The anticipated CTE for the hybridized composite is managed by

  15. Poly(borosiloxanes as precursors for carbon fiber ceramic matrix composites

    Directory of Open Access Journals (Sweden)

    Renato Luiz Siqueira

    2007-06-01

    Full Text Available Ceramic matrix composites (CMCs, constituted of a silicon boron oxycarbide (SiBCO matrix and unidirectional carbon fiber rods as a reinforcement phase, were prepared by pyrolysis of carbon fiber rods wrapped in polysiloxane (PS or poly(borosiloxane (PBS matrices. The preparation of the polymeric precursors involved hydrolysis/condensation reactions of alkoxysilanes in the presence and absence of boric acid, with B/Si atomic ratios of 0.2 and 0.5. Infrared spectra of PBS showed evidence of Si-O-B bonds at 880 cm-1, due to the incorporation of the crosslinker trigonal units of BO3 in the polymeric network. X ray diffraction analyses exhibited an amorphous character of the resulting polymer-derived ceramics obtained by pyrolysis up to 1000 °C under inert atmosphere. The C/SiBCO composites showed better thermal stability than the C/SiOC materials. In addition, good adhesion between the carbon fiber and the ceramic phase was observed by SEM microscopy

  16. Study of BNKLBT-1.5 lead-free ceramic/epoxy 1-3 composites

    Science.gov (United States)

    Choy, S. H.; Li, W. K.; Li, H. K.; Lam, K. H.; Chan, H. L. W.

    2007-12-01

    Bismuth sodium titanate based lead-free ceramic fiber with the chemical formula of 0.885(Bi0.5Na0.5)TiO3-0.05(Bi0.5K0.5)TiO3-0.015(Bi0.5Li0.5)TiO3-0.05BaTiO3, BNKLBT-1.5, has been fabricated by a powder-based extrusion method. The ceramic fibers with 400μm diameter were well crystallized after being calcined at 800°C and sintered at 1170°C. The piezoelectric and ferroelectric properties of the single fiber were found to be 155pC/N and ˜34.5μC/cm2, respectively, which is comparable with that in bulk sample. 1-3 ceramic/polymer composites were fabricated by two routes, including dice and filled method and fiber pick-and-place method. Theoretical models were used to calculate the piezoelectric properties of the composites and compared with experimental results.

  17. Ablation Property of Ceramics/Carbon Fibers/Resin Novel Super-hybrid Composite

    Institute of Scientific and Technical Information of China (English)

    Jun QIU; Xiaoming CAO; Chong TIAN; Jinsong ZHANG

    2005-01-01

    A novel super-hybrid composite (NSHC) is prepared with three-dimension reticulated SiC ceramic (3DRC), high performance carbon fibers and modified phenolic resin (BPR) in this paper. Ablation performance of super-hybrid composite is studied. The results show that the NSHC has less linear ablation rate compared with pure BPR and CF/BPR composite, for example, its linear ablation rate is 50% of CF/BPR at the same fiber content. Mass ablation rate of the NSHC is slightly lower than that of pure BPR and CF/BPR composite because of their difference in the density. Scanning electron microscopic analysis indicates that 3DRC can increase anti-erosion capacity of materials because its special reticulated structure can control the deformation of materials and strengthen the stability of integral structure.

  18. Electric and Magnetic Properties of a New Ferrite-Ceramic Composite Material

    Institute of Scientific and Technical Information of China (English)

    张怀武; 石玉; 钟智勇

    2002-01-01

    We have investigated a new ferrite-ceramic composite material with inductive and capacitive properties fabricated by a solid-state reaction method. We analyse the effects of the composite mechanism and microstructure on the magnetic and electric properties. The results show that the new materials can be used not only as inductor materials, but also as capacitor materials in the wide frequency range of 1 kHz-1.8GHz. The real part of permeability of the composite material is between 10 and 5.6, the imaginary part of permeability is between 1.2 and 0.5, and the dielectric constant is about ten times larger than that of ordinary ferrite materials. It is suggested that the new composite materials will be widely used in anti-electromagnetic interference fields and radio frequency communication fields

  19. The effect of microstructural features on the mechanical properties of LZSA glass-ceramic matrix composites

    Directory of Open Access Journals (Sweden)

    F. M. Bertan

    2013-09-01

    Full Text Available This work reports on the characterization of ZrSiO4 particulate-reinforced Li2O-ZrO2-SiO2-Al2O3 (LZSA glass-ceramic matrix composites. The typical physical/mechanical and chemical properties of the glass batches and the composites were measured. A composition with 60 wt.% ZrSiO4 was preliminarily selected because it demonstrated the highest values of bending strength (190 MPa and deep abrasion resistance (51 mm³. To this same composition was given a 7 wt.% bentonite addition in order to obtain plasticity behavior suitable for extrusion. The sintered samples (1150 ºC for 10 min presented a thermal linear shrinkage of 14% and bending strength values of 220 MPa.

  20. Fabrication of low specific resistance ceramic carbon composites by slip casting

    Directory of Open Access Journals (Sweden)

    Rahul Kumar

    2015-09-01

    Full Text Available Ceramic carbon composites (CCCs utilize carbon as the conducting phase and can be used as resistors for high voltage electrical applications. To obtain superior mechanical properties it is desired to minimize the amount of carbon yet achieve desired electrical conductivity. Thus, electrically conducting nanosized carbon like carbon black (CB was used with the matrix materials. Uniform dispersion of CB in ceramic matrix leading to a percolating network at lowest possible volume fraction is a challenge. The present work reports colloidal processing approach to overcome these challenges. Fabrication of CCCs was done by slip casting. Two types of slurries, CB slurry and alumina–clay slurry, were made independently and mixed together at a later stage to make CCCs. Electrical, thermal and mechanical properties of the CCCs have been studied.

  1. Ceramic Identity Contributes to Mechanical Properties and Osteoblast Behavior on Macroporous Composite Scaffolds

    Directory of Open Access Journals (Sweden)

    J. Kent Leach

    2012-05-01

    Full Text Available Implants formed of metals, bioceramics, or polymers may provide an alternative to autografts for treating large bone defects. However, limitations to each material motivate the examination of composites to capitalize on the beneficial aspects of individual components and to address the need for conferring bioactive behavior to the polymer matrix. We hypothesized that the inclusion of different bioceramics in a ceramic-polymer composite would alter the physical properties of the implant and the cellular osteogenic response. To test this, composite scaffolds formed from poly(lactide-co-glycolide (PLG and either hydroxyapatite (HA, β-tricalcium phosphate (TCP, or bioactive glass (Bioglass 45S®, BG were fabricated, and the physical properties of each scaffold were examined. We quantified cell proliferation by DNA content, osteogenic response of human osteoblasts (NHOsts to composite scaffolds by alkaline phosphatase (ALP activity, and changes in gene expression by qPCR. Compared to BG-PLG scaffolds, HA-PLG and TCP-PLG composite scaffolds possessed greater compressive moduli. NHOsts on BG-PLG substrates exhibited higher ALP activity than those on control, HA-, or TCP-PLG scaffolds after 21 days, and cells on composites exhibited a 3-fold increase in ALP activity between 7 and 21 days versus a minimal increase on control scaffolds. Compared to cells on PLG controls, RUNX2 expression in NHOsts on composite scaffolds was lower at both 7 and 21 days, while expression of genes encoding for bone matrix proteins (COL1A1 and SPARC was higher on BG-PLG scaffolds at both time points. These data demonstrate the importance of selecting a ceramic when fabricating composites applied for bone healing.

  2. Electrostatic Assembly Preparation of High-Toughness Zirconium Diboride-Based Ceramic Composites with Enhanced Thermal Shock Resistance Performance.

    Science.gov (United States)

    Zhang, Baoxi; Zhang, Xinghong; Hong, Changqing; Qiu, Yunfeng; Zhang, Jia; Han, Jiecai; Hu, PingAn

    2016-05-11

    The central problem of using ceramic as a structural material is its brittleness, which associated with rigid covalent or ionic bonds. Whiskers or fibers of strong ceramics such as silicon carbide (SiC) or silicon nitride (Si3N4) are widely embedded in a ceramic matrix to improve the strength and toughness. The incorporation of these insulating fillers can impede the thermal flow in ceramic matrix, thus decrease its thermal shock resistance that is required in some practical applications. Here we demonstrate that the toughness and thermal shock resistance of zirconium diboride (ZrB2)/SiC composites can be improved simultaneously by introducing graphene into composites via electrostatic assembly and subsequent sintering treatment. The incorporated graphene creates weak interfaces of grain boundaries (GBs) and optimal thermal conductance paths inside composites. In comparison to pristine ZrB2-SiC composites, the toughness of (2.0%) ZrB2-SiC/graphene composites exhibited a 61% increasing (from 4.3 to 6.93 MPa·m(1/2)) after spark plasma sintering (SPS); the retained strength after thermal shock increased as high as 74.8% at 400 °C and 304.4% at 500 °C. Present work presents an important guideline for producing high-toughness ceramic-based composites with enhanced thermal shock properties.

  3. Microwave joining of SiC ceramics and composites

    Energy Technology Data Exchange (ETDEWEB)

    Ahmad, I.; Silberglitt, R.; Tian, Y.L. [FM Technologies, Inc., Fairfax, VA (United States); Katz, J.D. [Los Alamos National Lab., NM (United States)

    1997-04-01

    Potential applications of SiC include components for advanced turbine engines, tube assemblies for radiant burners and petrochemical processing and heat exchangers for high efficiency electric power generation systems. Reliable methods for joining SiC are required in order to cost-effectively fabricate components for these applications from commercially available shapes and sizes. This manuscript reports the results of microwave joining experiments performed using two different types of SiC materials. The first were on reaction bonded SiC, and produced joints with fracture toughness equal to or greater than that of the base material over an extended range of joining temperatures. The second were on continuous fiber-reinforced SiC/SiC composite materials, which were successfully joined with a commercial active brazing alloy, as well as by using a polymer precursor.

  4. Noble Metal/Ceramic Composites in Flame Processes

    DEFF Research Database (Denmark)

    Schultz, Heiko; Madler, Lutz; Strobel, Reto

    Noble metals on metal oxides play a major role in the performance of electrodes, catalysts and many other applications. Today, impregnation of noble metals on metal oxides is done in the wet phase involving multiple steps. The physicochemical nature of the support, the precursor and the reaction...... conditions influence the resulting noble metal particles size in those systems [1]. For every specific application the particle size and the metal/metal oxide interaction affect the performance of these nano-composite materials [2]. Recently, aerosol processes have been successfully used to produce platinum......-7] with metal particles smaller than 7 nm on the metal oxide [3-7]. This makes them attractive for reactions with mass transfer limitation and for high temperature applications. An intimate contact of the two particles was observed in HRTEM images [3-5,7]. For a specific metal oxide support the metal particle...

  5. Load redistribution considerations in the fracture of ceramic matrix composites

    Science.gov (United States)

    Thomas, David J.; Wetherhold, Robert C.

    1992-01-01

    Using a macroscopic viewpoint, composite laminae are homogeneous orthotropic solids whose directional strengths are random variables. Incorporation of these random variable strengths into failure models, either interactive or noninteractive, allows for the evaluation of the lamina reliability under a given stress state. Using a noninteractive criterion for demonstration purposes, laminate reliabilities are calculated assuming previously established load sharing rules for the redistribution of load as the failure of laminae occur. The matrix cracking predicted by ACK theory is modeled to allow a loss of stiffness in the fiber direction. The subsequent failure in the fiber direction is controlled by a modified bundle theory. Results are compared with previous models which did not permit separate consideration of matrix cracking, as well as to results obtained from experimental data. The effects of variations from the ideal physical geometry which is normally used to depict the matrix cracking are also studied.

  6. Oxidation resistant coatings for ceramic matrix composite components

    Energy Technology Data Exchange (ETDEWEB)

    Vaubert, V.M.; Stinton, D.P. [Oak Ridge National Lab., TN (United States); Hirschfeld, D.A. [New Mexico Inst. of Mining and Technology, Socorro, NM (United States). Dept. of Materials and Metallurgical Engineering

    1998-11-01

    Corrosion resistant Ca{sub 0.6}Mg{sub 0.4}Zr{sub 4}(PO{sub 4}){sub 6} (CMZP) and Ca{sub 0.5}Sr{sub 0.5}Zr{sub 4}(PO{sub 4}){sub 6} (CS-50) coatings for fiber-reinforced SiC-matrix composite heat exchanger tubes have been developed. Aqueous slurries of both oxides were prepared with high solids loading. One coating process consisted of dipping the samples in a slip. A tape casting process has also been created that produced relatively thin and dense coatings covering a large area. A processing technique was developed, utilizing a pre-sintering step, which produced coatings with minimal cracking.

  7. Perovskite ceramic nanoparticles in polymer composites for augmenting bone tissue regeneration

    Science.gov (United States)

    Bagchi, Amrit; Rama Krishna Meka, Sai; Narayana Rao, Badari; Chatterjee, Kaushik

    2014-12-01

    There is increasing interest in the use of nanoparticles as fillers in polymer matrices to develop biomaterials which mimic the mechanical, chemical and electrical properties of bone tissue for orthopaedic applications. The objective of this study was to prepare poly(ɛ-caprolactone) (PCL) nanocomposites incorporating three different perovskite ceramic nanoparticles, namely, calcium titanate (CT), strontium titanate (ST) and barium titanate (BT). The tensile strength and modulus of the composites increased with the addition of nanoparticles. Scanning electron microscopy indicated that dispersion of the nanoparticles scaled with the density of the ceramics, which in turn played an important role in determining the enhancement in mechanical properties of the composite. Dielectric spectroscopy revealed improved permittivity and reduced losses in the composites when compared to neat PCL. Nanofibrous scaffolds were fabricated via electrospinning. Induction coupled plasma-optical emission spectroscopy indicated the release of small quantities of Ca+2, Sr+2, Ba+2 ions from the scaffolds. Piezo-force microscopy revealed that BT nanoparticles imparted piezoelectric properties to the scaffolds. In vitro studies revealed that all composites support osteoblast proliferation. Expression of osteogenic genes was enhanced on the nanocomposites in the following order: PCL/CT > PCL/ST > PCL/BT > PCL. This study demonstrates that the use of perovskite nanoparticles could be a promising technique to engineer better polymeric scaffolds for bone tissue engineering.

  8. Advances in Ceramic Matrix Composite Blade Damping Characteristics for Aerospace Turbomachinery Applications

    Science.gov (United States)

    Min, James B.; Harris, Donald L.; Ting, J. M.

    2011-01-01

    For advanced aerospace propulsion systems, development of ceramic matrix composite integrally-bladed turbine disk technology is attractive for a number of reasons. The high strength-to-weight ratio of ceramic composites helps to reduce engine weight and the one-piece construction of a blisk will result in fewer parts count, which should translate into reduced operational costs. One shortcoming with blisk construction, however, is that blisks may be prone to high cycle fatigue due to their structural response to high vibration environments. Use of ceramic composites is expected to provide some internal damping to reduce the vibratory stresses encountered due to unsteady flow loads through the bladed turbine regions. A goal of our research was to characterize the vibration viscous damping behavior of C/SiC composites. The vibration damping properties were measured and calculated. Damping appeared to decrease with an increase in the natural frequency. While the critical damping amount of approximately 2% is required for typical aerospace turbomachinery engines, the C/SiC damping at high frequencies was less than 0.2% from our study. The advanced high-performance aerospace propulsion systems almost certainly will require even more damping than what current vehicles require. A purpose of this paper is to review some work on C/SiC vibration damping by the authors for the NASA CMC turbine blisk development program and address an importance of the further investigation of the blade vibration damping characteristics on candidate CMC materials for the NASA s advanced aerospace turbomachinery engine systems.

  9. Probing Milky Way's hot gas halo density distribution using the dispersion measure of pulsars

    CERN Document Server

    Nugaev, Emin Ya; Zhezher, Yana V

    2015-01-01

    A number of recent studies indicates a significant amount of ionized gas in a form of the hot gas halo around the Milky Way. The halo extends over the region of 100 kpc and may be acountable for the missing baryon mass. In this paper we calculate the contribution of the proposed halo to the dispersion measure (DM) of the pulsars. The Navarro, Frenk & White (NFW), Maller & Bullock (MB) and Feldmann, Hooper & Gnedin (FHG) density distibutions are considered for the gas halo. The data set includes pulsars with the distance known independently from the DM, e.g. pulsars in globular clusters, LMC, SMC and pulsars with known parallax. The results exclude the NFW distribution for the hot gas, while the more realistic MB and FHG models are compatible with the observed dispersion measure.

  10. Probing Milky Way's hot gas halo density distribution using the dispersion measure of pulsars

    Science.gov (United States)

    Zhezher, Ya. V.; Nugaev, E. Ya.; Rubtsov, G. I.

    2016-03-01

    A number of recent studies indicates a significant amount of ionized gas in a form of the hot gas halo around the Milky Way. The halo extends over the region of 100 kpc and may be acountable for the missing baryon mass. In this paper we calculate the contribution of the proposed halo to the dispersion measure (DM) of the pulsars. The Navarro, Frenk, and White (NFW), Maller and Bullock (MB), and Feldmann, Hooper, and Gnedin (FHG) density distibutions are considered for the gas halo. The data set includes pulsars with the distance known independently from the DM, e.g., pulsars in globular clusters, LMC, SMC and pulsars with known parallax. The results exclude the NFW distribution for the hot gas, while the more realisticMB and FHG models are compatible with the observed dispersion measure.

  11. Hot particulate removal and desulfurization results from the METC integrated gasification and hot gas cleanup facility

    Energy Technology Data Exchange (ETDEWEB)

    Rockey, J.M.

    1995-06-01

    The Morgantown Energy Technology Center (METC) is conducting experimental testing using a 10-inch diameter fluid-bed gasifier (FBG) and modular hot gas cleanup rig (MGCR) to develop advanced methods for removing contaminants in hot coal gasifier gas streams for commercial development of integrated gasification combined-cycle (IGCC) power systems. The program focus is on hot gas particulate removal and desulfurization technologies that match the temperatures and pressures of the gasifier, cleanup system, and power generator. The purpose of this poster is to present the program objectives and results of the work conducted in cooperation with industrial users and vendors to meet the vision for IGCC of reducing the capital cost per kilowatt to $1050 and increasing the plant efficiency to 52% by the year 2010.

  12. Hot Gas Cleanup Test Facility for gasification and pressurized combustion. Quarterly report, October--December 1994

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-02-01

    The objective of this project is to evaluate hot gas particle control technologies using coal-derived gas streams. This will entail the design, construction, installation, and use of a flexible test facility which can operate under realistic gasification and combustion conditions. The major particulate control device issues to be addressed include the integration of the particulate control devices into coal utilization systems, on-line cleaning techniques, chemical and thermal degradation of components, fatigue or structural failures, blinding, collection efficiency as a function of particle size, and scale-up of particulate control systems to commercial size. The conceptual design of the facility was extended to include a within scope, phased expansion of the existing Hot Gas Cleanup Test Facility Cooperative Agreement to also address systems integration issues of hot particulate removal in advanced coal-based power generation systems. This expansion included the consideration of the following modules at the test facility in addition to the original Transport Reactor gas source and Hot Gas Cleanup Units: carbonizer/pressurized circulating fluidized bed gas source; hot gas cleanup units to mate to all gas streams; combustion gas turbine; and fuel cell and associated gas treatment. The major emphasis during this reporting period was continuing the detailed design of the facility and integrating the particulate control devices (PCDs) into structural and process designs. Substantial progress in underground construction activities was achieved during the quarter. Delivery and construction of coal handling and process structural steel began during the quarter. Delivery and construction of coal handling and process structural steel began during the quarter. MWK equipment at the grade level and the first tier are being set in the structure.

  13. Creep-Rupture and Fatigue Behavior of a Notched Oxide/Oxide Ceramic Matrix Composite at Elevated Temperature

    Science.gov (United States)

    2008-06-01

    ultrasonic bath of deionized water to remove any excess debris and then dried in an oven at 90°C for 30 minutes. 16 Figure 9. Specimen dimensions...Figure 107. 155 MPa Fatigue (right) 100 Bibliography 1. “3M Ceramic Fiber Typical Properties,” Nextel™ Ceramic Textiles Technical Notebook... ultrasonic C-scans,” Composites Science and Technology, 61[11], 1561-1570 (2001). 20. Kramb, Victoria A., Reji John and Larry P. Zawada. “Notched

  14. Nanostructured Multilayer Composite Coatings on Ceramic Cutting Tools for Finishing Treatment of High-Hardness Quenched Steels

    Science.gov (United States)

    Vereshchaka, A. A.; Batako, A. D.; Sotova, E. S.; Vereshchaka, A. S.

    2016-01-01

    The functional role of nanostructured multilayer composite coatings (NMCC) deposited on the operating surfaces of replaceable faceted cutting inserts (CI) from cutting ceramics based on aluminum oxides with additives of titanium carbides is studied. It is shown that the developed NMCC not only raise substantially the endurance of the ceramic tools under high-speed dry treatment of quenched steels but also improve the quality and accuracy of processing of the parts and the ecological parameters of the cutting process.

  15. Dust In Hell: Discovery Of Dust In Hot Gas Around Group-Centered Elliptical Galaxies

    Science.gov (United States)

    Temi, Pasquale; Brighenti, F.; Mathews, W. G.

    2007-05-01

    Observations with the Spitzer infrared telescope reveal extended internally produced dust in the hot gas (KT 1 KeV) atmospheres surrounding two optically normal galaxies, NGC 5044 and NGC 4636. We interpret this as a dusty buoyant outflow resulting from energy released by gas accretion onto supermassive black holes in the galaxy cores. Both galaxies have highly disturbed, transient activities in the hot gas and contain strong dust emission at 70 and 160 microns in excess of what expected from normal stellar mass loss. The 70 micron image is clearly extended. The lifetime of dust in hot (KT=1KeV) interstellar gas to destruction by sputtering (ion impacts), 10 million years, establishes the time when the dust first entered the hot gas. Remarkably, in NGC 5044 we observe interstellar PAH dust-molecular emission at 8 microns out to about 5 Kpc that is spatially coincident with extended Halpha+[NII] emission from warm gas. We propose that this dust comes from the destruction and heating of dusty disks in the nuclei of these galaxies, followed by buoyant transport. A simple calculation shows that dust-assisted cooling in outflowing buoyant gas in NGC 5044 can cool the gas within a few Kpc in about 10 million years, explaining the optical line emission observed.

  16. Hot gas and magnetic arms of NGC 6946: indications for reconnection heating?

    CERN Document Server

    Wezgowiec, M; Beck, R

    2016-01-01

    The grand-design face-on spiral galaxy NGC6946 is remarkable because of its high star formation activity, the massive northern spiral arm, and the magnetic arms, which are observed in polarized radio synchrotron emission and are located between the optical arms and possibly are magnetic reconnection regions. X-ray observations of NGC6946 performed with XMM-Newton were used to study the emission from X-ray point sources and diffuse hot gas, including the magnetic arms and the halo. Spectral fitting of the diffuse X-ray emission allowed us to derive temperatures of the hot gas. With assumptions about the emission volume, this allowed us to estimate gas densities, masses, and cooling times. To explain the X-ray emission from the spiral arms of NGC6946 two-temperature plasma models are needed to account for the disk and halo emission. The interarm regions show only one thermal component. We observe that the temperature of the hot gas in and above the magnetic arm regions increases slightly when compared to the av...

  17. O VII and O VIII absorption by hot gas in the vicinity of the Galaxy

    CERN Document Server

    McKernan, B; Reynolds, C S

    2004-01-01

    (abridged) We searched for evidence of soft X-ray absorption by hot gas in the vicinity of the Galaxy in a small sample of fifteen type I AGN observed with the high resolution X-ray gratings on board Chandra. We find that around half of the sight lines in our sample exhibit absorption due to local H- or He-like Oxygen (or both) at confidence levels ranging from >90% to >3sigma. Depending on the sight line, the absorption can be identified with hot gas in particular local structures, the Local Group (LG) or the putative local hot intergalactic medium (IGM). Several sight lines in our sample coincide with sight lines in a study of O VI absorption by local gas, so an assumption of collisional ionization equilibrium (CIE) allows us to constrain the temperature of the local hot gas. We show that hot absorbing outflows apparently detected in the spectra of NGC 4051, PDS 456 and PG 1211+143 respectively could actually correspond to absorption by hot local gas since the outflow velocity from each of these AGN coincid...

  18. Composite bone cements loaded with a bioactive and ferrimagnetic glass-ceramic: Leaching, bioactivity and cytocompatibility

    Energy Technology Data Exchange (ETDEWEB)

    Verné, Enrica, E-mail: enrica.verne@polito.it [Institute of Materials Physics and Engineering, Applied Science and Technology Department, Politecnico di Torino, C. so Duca degli Abruzzi 24, 10129 Torino (Italy); Bruno, Matteo [Institute of Materials Physics and Engineering, Applied Science and Technology Department, Politecnico di Torino, C. so Duca degli Abruzzi 24, 10129 Torino (Italy); Miola, Marta [Institute of Materials Physics and Engineering, Applied Science and Technology Department, Politecnico di Torino, C. so Duca degli Abruzzi 24, 10129 Torino (Italy); Department of Health Sciences, Università del Piemonte Orientale “Amedeo Avogadro”, Via Solaroli 17, 28100 Novara (Italy); Maina, Giovanni; Bianco, Carlotta [Traumatology Orthopedics and Occupational Medicine Dept., Università di Torino, Via G. Zuretti 29, 10126 Torino (Italy); Cochis, Andrea [Department of Health Sciences, Università del Piemonte Orientale “Amedeo Avogadro”, Via Solaroli 17, 28100 Novara (Italy); Rimondini, Lia [Department of Health Sciences, Università del Piemonte Orientale “Amedeo Avogadro”, Via Solaroli 17, 28100 Novara (Italy); Consorzio Interuniversitario Nazionale per la Scienza e Tecnologia dei Materiali, Via G. Giusti, 9, 50121 Firenze (Italy)

    2015-08-01

    In this work, composite bone cements, based on a commercial polymethylmethacrylate matrix (Palamed®) loaded with ferrimagnetic bioactive glass-ceramic particles (SC45), were produced and characterized in vitro. The ferrimagnetic bioactive glass-ceramic belongs to the system SiO{sub 2}–Na{sub 2}O–CaO–P{sub 2}O{sub 5}–FeO–Fe{sub 2}O{sub 3} and contains magnetite (Fe{sub 3}O{sub 4}) crystals into a residual amorphous bioactive phase. Three different formulations (containing 10, 15 and 20 wt.% of glass-ceramic particles respectively) have been investigated. These materials are intended to be applied as bone fillers for the hyperthermic treatment of bone tumors. The morphological, compositional, calorimetric and mechanical properties of each formulation have been already discussed in a previous paper. The in vitro properties of the composite bone cements described in the present paper are related to iron ion leaching test (by graphite furnace atomic absorption spectrometer), bioactivity (i.e. the ability to stimulate the formation of a hydroxyapatite – HAp – layer on their surface after soaking in simulated body fluid SBF) and cytocompatibility toward human osteosarcoma cells (ATCC CRL-1427, Mg63). Morphological and chemical characterizations by scanning electron microscopy and energy dispersion spectrometry have been performed on the composite samples after each test. The iron release was negligible and all the tested samples showed the growth of HAp on their surface after 28 days of immersion in a simulated body fluid (SBF). Cells showed good viability, morphology, adhesion, density and the ability to develop bridge-like structures on all investigated samples. A synergistic effect between bioactivity and cell mineralization was also evidenced. - Highlights: • An in vitro biological characterization was carried out on ferromagnetic and bioactive composite cements. • No release of iron was revealed in the physiological solution. • Bioactivity tests

  19. Effect of Static and Cyclic Loading on Ceramic Laminate Veneers Adhered to Teeth with and Without Aged Composite Restorations

    NARCIS (Netherlands)

    Gresnigt, Marco M. M.; Ozcan, Mutlu; Kalk, Warner; Galhano, Graziela

    2011-01-01

    Purpose: Existing composite restorations on teeth are often remade prior to the cementation of fixed dental prostheses. The aim of this study was to evaluate the effect of static and cyclic loading on ceramic laminate veneers adhered to aged resin composite restorations. Materials and Methods: Eight

  20. Characterization on C/SiC Ceramic Matrix Composites with Novel Fiber Coatings

    Science.gov (United States)

    Petko, Jeanne; Kiser, J. Douglas; McCue, Terry; Verrilli, Michael

    2002-01-01

    Ceramic Matrix Composites (CMCs) are attractive candidate materials in the aerospace industry due to their high specific strength, low density and higher temperature capabilities. The National Aeronautics and Space Administration (NASA) is pursuing the use of CMC components in advanced Reusable Launch Vehicle (RLV) propulsion applications. Carbon fiber-reinforced silicon carbide (C/SiC) is the primary material of interest for a variety of RLV propulsion applications. These composites offer high- strength carbon fibers and a high modulus, oxidation-resistant matrix. For comparison, two types of carbon fibers were processed with novel types of interface coatings (multilayer and pseudoporous). For RLV propulsion applications, environmental durability will be critical. The coatings show promise of protecting the carbon fibers from the oxidizing environment. The strengths and microstructures of these composite materials are presented.

  1. Composite Coatings with Ceramic Matrix Including Nanomaterials as Solid Lubricants for Oil-Less Automotive Applications

    Directory of Open Access Journals (Sweden)

    Posmyk A.

    2016-06-01

    Full Text Available The paper presents the theoretical basis of manufacturing and chosen applications of composite coatings with ceramic matrix containing nanomaterials as a solid lubricant (AHC+NL. From a theoretical point of view, in order to reduce the friction coefficient of sliding contacts, two materials are required, i.e. one with a high hardness and the other with low shear strength. In case of composite coatings AHC+NL the matrix is a very hard and wear resistant anodic oxide coating (AHC whereas the solid lubricant used is the nanomaterial (NL featuring a low shear strength such as glassy carbon nanotubes (GC. Friction coefficient of cast iron GJL-350 sliding against the coating itself is much higher (0.18-0.22 than when it slides against a composite coating (0.08-0.14. It is possible to reduce the friction due to the presence of carbon nanotubes, or metal nanowires.

  2. Boron-bearing species in ceramic matrix composites for long-term aerospace applications

    Science.gov (United States)

    Naslain, R.; Guette, A.; Rebillat, F.; Pailler, R.; Langlais, F.; Bourrat, X.

    2004-02-01

    Boron-bearing refractory species are introduced in non-oxide ceramic matrix fibrous composites (such as SiC/SiC composites) to improve their oxidation resistance under load at high temperatures with a view to applications in the aerospace field. B-doped pyrocarbon and hex-BN have been successfully used as interphase (instead of pure pyrocarbon) either as homogeneous or multilayered fiber coatings, to arrest and deflect matrix cracks formed under load (mechanical fuse function) and to give toughness to the materials. A self-healing multilayered matrix is designed and used in a model composite, which combines B-doped pyrocarbon mechanical fuse layers and B- and Si-bearing compound (namely B 4C and SiC) layers forming B 2O 3-based fluid healing phases when exposed to an oxidizing atmosphere. All the materials are deposited by chemical vapor infiltration. Lifetimes under tensile loading of several hundreds hours at high temperatures are reported.

  3. Prediction of lifetime in static fatigue at high temperatures for ceramic matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Loseille, O.; Lamon, J. [Univ Bordeaux, CNRS, Lab Thermostruct Composites, Bordeaux (France)

    2010-07-01

    Previous works have shown that ceramic matrix composites are sensitive to delayed failure during fatigue in oxidizing environments. The phenomenon of slow crack growth has been deeply investigated on single fibers and multi-filament tows in previous papers. The present paper proposes a multiscale model of failure driven by slow crack growth in fibers, for 2D woven composites under a constant load. The model is based on the delayed failure of longitudinal tows. Additional phenomena involved in the failure of tows have been identified using fractographic examination of 2D woven SiC/SiC composite test specimens after fatigue tests at high temperatures. Stochastic features including random load sharing, fiber overloading, fiber characteristics and fiber arrangement within the tows have been introduced using appropriate density functions. Rupture time predictions are compared to experimental data. (authors)

  4. Acoustic emission characterization of fracture toughness for fiber reinforced ceramic matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Mei, Hui, E-mail: phdhuimei@yahoo.com [Science and Technology on Thermostructure Composite Materials Laboratory, Northwestern Polytechnical University, Xi' an Shaanxi 710072 (China); Sun, Yuyao; Zhang, Lidong; Wang, Hongqin; Cheng, Laifei [Science and Technology on Thermostructure Composite Materials Laboratory, Northwestern Polytechnical University, Xi' an Shaanxi 710072 (China)

    2013-01-10

    The fracture toughness of a carbon fiber reinforced silicon carbide composite was investigated relating to classical critical stress intensity factor K{sub IC}, work of fracture, and acoustic emission energy. The K{sub IC} was obtained by the single edge notch beam method and the work of fracture was calculated using the featured area under the load-displacement curves. The K{sub IC}, work of fracture, and acoustic emission energy were compared for the composites before and after heat treatment and then analyzed associated with toughening microstructures of fiber pullout. It indicates that the work of fracture and acoustic emission energy can be more suitable to reflect the toughness rather than the traditional K{sub IC}, which has certain limitation for the fracture toughness characterization of the crack tolerant fiber ceramic composites.

  5. Modeling of the mechanical behavior of fiber-reinforced ceramic composites using finite element method (FEM

    Directory of Open Access Journals (Sweden)

    Dimitrijević M.M.

    2014-01-01

    Full Text Available Modeling of the mechanical behavior of fiber-reinforced ceramic matrix composites (CMC is presented by the example of Al2O3 fibers in an alumina based matrix. The starting point of the modeling is a substructure (elementary cell which includes on a micromechanical scale the statistical properties of the fiber, matrix and fiber-matrix interface and their interactions. The numerical evaluation of the model is accomplished by means of the finite element method. The numerical results of calculating the elastic modulus of the composite dependance on the quantity of the fibers added and porosity was compared to experimental values of specimens having the same composition. [Projekat Ministarstva nauke Republike Srbije, br. ON174004 i TVH to project III45012

  6. Flexural Strength of Preheated Resin Composites and Bonding Properties to Glass-Ceramic and Dentin

    Directory of Open Access Journals (Sweden)

    Matthias Richard Kramer

    2016-01-01

    Full Text Available To test the impact of preheating (25, 37, 54, or 68 °C of TetricEvoCeram (TEC, FiltekSupremeXT (FSXT, and Venus (V on flexural strength (FS, shear bond strength (SBS and interfacial tension (IFT. FS was tested with TEC and FSXT. For SBS, glass-ceramic and human dentin substrate were fabricated and luted with the preheated resin composite (RC. SBSs of 1500 thermal cycled specimens were measured. For IFT, glass slides covered with the non-polymerized RC were prepared and contact angles were measured. Data were analyzed using 2/1-way ANOVA with Scheffé-test, and t-test (p < 0.05. Preheated TEC (37–68 °C showed higher FS compared to the control-group (25 °C (p < 0.001. FSXT presented higher FS than TEC (p < 0.001. For SBS to dentin higher values for FSXT than TEC were found. The preheating temperature showed no impact on SBS to dentin. SBS to glass-ceramic revealed a positive influence of temperature for TEC 25–68 °C (p = 0.015. TEC showed higher values than V and FSXT (p < 0.001. IFT values increased with the preheating temperature. A significant difference could be observed in every RC group between 25 and 68 °C (p < 0.001.

  7. Continuous Fiber Ceramic Composite (CFCC) Program. Inventory of federally funded CFCC R&D projects

    Energy Technology Data Exchange (ETDEWEB)

    Richlen, S. [USDOE Assistant Secretary for Energy Efficiency and Renewable Energy, Washington, DC (United States). Office of Industrial Technologies; Caton, G.M.; Karnitz, M.A.; Cox, T.D. [Oak Ridge National Lab., TN (United States); Hong, W. [Institute for Defense Analyses, Alexandria, VA (United States)

    1993-05-01

    Continuous Fiber Ceramic Composites (CFCC) are a new class of materials that are lighter, stronger, more corrosion resistant, and capable of performing at elevated temperatures. This new type of material offers the potential to meet the demands of a variety of industrial, military, and aerospace applications. The Department of Energy Office of Industrial Technologies (OIT) has a new program on CFCCs for industrial applications and this program has requested an inventory of all federal projects on CFCCs that relate to their new program. The purpose of this project is to identify all other ongoing CFCC research to avoid redundancy in the OIT Program. The inventory will be used as a basis for coordinating with the other ongoing ceramic composite projects. The inventory is divided into two main parts. The first part is concerned with CFCC supporting technologies projects and is organized by the categories listed below. (1) Composite Design; (2) Materials Characterization; (3) Test Methods; (4) Non-Destructive Evaluation; (5) Environmental Effects; (6) Mechanical Properties; (7) Database Life Prediction; (8) Fracture/Damage; and (9) Joining. The second part has information on component development, fabrication, and fiber-related projects.

  8. Damage Characterization of EBC-SiCSiC Ceramic Matrix Composites Under Imposed Thermal Gradient Testing

    Science.gov (United States)

    Appleby, Matthew P.; Morscher, Gregory N.; Zhu, Dongming

    2014-01-01

    Due to their high temperature capabilities, Ceramic Matrix Composite (CMC) components are being developed for use in hot-section aerospace engine applications. Harsh engine environments have led to the development of Environmental Barrier Coatings (EBCs) for silicon-based CMCs to further increase thermal and environmental capabilities. This study aims at understanding the damage mechanisms associated with these materials under simulated operating conditions. A high heat-flux laser testing rig capable of imposing large through-thickness thermal gradients by means of controlled laser beam heating and back-side air cooling is used. Tests are performed on uncoated composites, as well as CMC substrates that have been coated with state-of-the-art ceramic EBC systems. Results show that the use of the EBCs may help increase temperature capability and creep resistance by reducing the effects of stressed oxidation and environmental degradation. Also, the ability of electrical resistance (ER) and acoustic emission (AE) measurements to monitor material condition and damage state during high temperature testing is shown; suggesting their usefulness as a valuable health monitoring technique. Micromechanics models are used to describe the localized stress state of the composite system, which is utilized along with ER modeling concepts to develop an electromechanical model capable of characterizing material behavior.

  9. Advanced Environmental Barrier Coating Development for SiC/SiC Ceramic Matrix Composites: NASA's Perspectives

    Science.gov (United States)

    Zhu, Dongming

    2016-01-01

    This presentation reviews NASA environmental barrier coating (EBC) system development programs and the coating materials evolutions for protecting the SiC/SiC Ceramic Matrix Composites in order to meet the next generation engine performance requirements. The presentation focuses on several generations of NASA EBC systems, EBC-CMC component system technologies for SiC/SiC ceramic matrix composite combustors and turbine airfoils, highlighting the temperature capability and durability improvements in simulated engine high heat flux, high pressure, high velocity, and with mechanical creep and fatigue loading conditions. The current EBC development emphasis is placed on advanced NASA 2700F candidate environmental barrier coating systems for SiC/SiC CMCs, their performance benefits and design limitations in long-term operation and combustion environments. Major technical barriers in developing environmental barrier coating systems, the coating integrations with next generation CMCs having the improved environmental stability, erosion-impact resistance, and long-term fatigue-environment system durability performance are described. The research and development opportunities for advanced turbine airfoil environmental barrier coating systems by utilizing improved compositions, state-of-the-art processing methods, and simulated environment testing and durability modeling are discussed.

  10. Evaluation of internal adaptation in ceramic and composite resin inlays by silicon replica technique.

    Science.gov (United States)

    Karakaya, S; Sengun, A; Ozer, F

    2005-06-01

    This study was aimed at investigating the internal adaptation of a ceramic (Ceramco II) and two composite resin inlay materials (SureFil and 3M Filtek Z 250) using silicon replica technique as an indicator. Forty-five standard mesial-occlusal-distal (MOD) cavities were prepared into brass moulds by using computer numerically controlled system. Inlays were prepared according to manufacturers' instructions with indirect methods. Replicas of the prepared cavities and inlays were produced with a polyvinyl siloxane material (Elite H-D). The spaces between inlays and cavities were filled by different coloured light-body polyvinyl siloxane material. Two parallel slices (mesio-distally) were obtained from the replicas with a sharp blade. Different coloured polyvinyl siloxane material thickness between cavity and inlay was measured at seven points (mesial, occlusal and distal). The data were evaluated with anova and Tukey's honestly significantly different (HSD) statistical tests. In the SureFil and Ceramco II groups, the sizes of the contraction gaps at mesial and distal gingival floors were greater than that of the occlusal marginal walls. In comparison of gap formation at occlusal regions, while the 3M composite group showed highest gap values (204.33 +/- 75.45 microm), the Ceramco II group revealed the lowest (141.17 +/- 23.66 microm) (P 0.05). In conclusion, our results showed that ceramic inlays did not confer any big advantage for internal adaptation over the composite inlays.

  11. Luting of CAD/CAM ceramic inlays: direct composite versus dual-cure luting cement.

    Science.gov (United States)

    Kameyama, Atsushi; Bonroy, Kim; Elsen, Caroline; Lührs, Anne-Katrin; Suyama, Yuji; Peumans, Marleen; Van Meerbeek, Bart; De Munck, Jan

    2015-01-01

    The aim of this study was to investigate bonding effectiveness in direct restorations. A two-step self-etch adhesive and a light-cure resin composite was compared with luting with a conventional dual-cure resin cement and a two-step etch and rinse adhesive. Class-I box-type cavities were prepared. Identical ceramic inlays were designed and fabricated with a computer-aided design/computer-aided manufacturing (CAD/CAM) device. The inlays were seated with Clearfil SE Bond/Clearfil AP-X (Kuraray Medical) or ExciTE F DSC/Variolink II (Ivoclar Vivadent), each by two operators (five teeth per group). The inlays were stored in water for one week at 37°C, whereafter micro-tensile bond strength testing was conducted. The micro-tensile bond strength of the direct composite was significantly higher than that from conventional luting, and was independent of the operator (P<0.0001). Pre-testing failures were only observed with the conventional method. High-power light-curing of a direct composite may be a viable alternative to luting lithium disilicate glass-ceramic CAD/CAM restorations.

  12. "A New Class of Creep Resistant Oxide/Oxide Ceramic Matrix Composites"

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Mohit Jain, Dr. Ganesh Skandan, Prof. Roger Cannon, Rutgers University

    2007-03-30

    Despite recent progress in the development of SiC-SiC ceramic matrix composites (CMCs), their application in industrial gas turbines for distributed energy (DE) systems has been limited. The poor oxidation resistance of the non-oxide ceramics warrants the use of envrionmental barrier coatings (EBCs), which in turn lead to issues pertaining to life expectancy of the coatings. On the other hand, oxide/oxide CMCs are potential replacements, but their use has been limited until now due to the poor creep resistance at high temperatures, particularly above 1200 oC: the lack of a creep resistant matrix has been a major limiting factor. Using yttrium aluminum garnet (YAG) as the matrix material system, we have advanced the state-of-the-art in oxide/oxide CMCs by introducing innovations in both the structure and composition of the matrix material, thereby leading to high temperature matrix creep properties not achieved until now. An array of YAG-based powders with a unique set of particle characteristics were produced in-house and sintered to full density and compressive creep data was obtained. Aided in part by the composition and the microstructure, the creep rates were found to be two orders of magnitude smaller than the most creep resistant oxide fiber available commercially. Even after accounting for porosity and a smaller matrix grain size in a practical CMC component, the YAG-based matrix material was found to creep slower than the most creep resistant oxide fiber available commercially.

  13. Fracture toughness and reliability in high-temperature structural ceramics and composites: Prospects and challenges for the 21st Century

    Indian Academy of Sciences (India)

    Sunil Dutta

    2001-04-01

    The importance of high fracture toughness and reliability in Si3N4, and SiC-based structural ceramics and ceramic matrix composites is reviewed. The potential of these ceramics and ceramic matrix composites for high temperature applications in defence and aerospace applications such as gas turbine engines, radomes, and other energy conversion hardware have been well recognized. Numerous investigations were pursued to improve fracture toughness and reliability by incorporating various reinforcements such as particulate-, whisker-, and continuous fibre into Si3N4 and SiC matrices. All toughening mechanisms, e.g. crack deflection, crack branching, crack bridging, etc essentially redistribute stresses at the crack tip and increase the energy needed to propagate a crack through the composite material, thereby resulting in improved fracture toughness and reliability. Because of flaw insensitivity, continuous fibre reinforced ceramic composite (CFCC) was found to have the highest potential for higher operating temperature and longer service conditions. However, the ceramic fibres should display sufficient high temperature strength and creep resistance at service temperatures above 1000°C. The greatest challenge to date is the development of high quality ceramic fibres with associate coatings able to maintain their high strength in oxidizing environment at high temperature. In the area of processing, critical issues are preparation of optimum matrix precursors, precursor infiltration into fibre array, and matrix densification at a temperature, where grain crystallization and fibre degradation do not occur. A broad scope of effort is required for improved processing and properties with a better understanding of all candidate composite systems.

  14. Internal load transfer and damage evolution in a 3D interpenetrating metal/ceramic composite

    Energy Technology Data Exchange (ETDEWEB)

    Roy, Siddhartha, E-mail: siddhartha.roy@kit.edu [Institute for Applied Materials, Karlsruhe Institute of Technology, 76131 Karlsruhe (Germany); Gibmeier, Jens; Kostov, Vladimir; Weidenmann, Kay Andre [Institute for Applied Materials, Karlsruhe Institute of Technology, 76131 Karlsruhe (Germany); Nagel, Alwin [Hochschule Aalen, Beethovenstr. 1, 73430 Aalen (Germany); Wanner, Alexander [Institute for Applied Materials, Karlsruhe Institute of Technology, 76131 Karlsruhe (Germany)

    2012-08-15

    Highlights: Black-Right-Pointing-Pointer Internal load transfer and compressive damage in an interpenetrating composite is studied. Black-Right-Pointing-Pointer Unloading and reloading in tension initiates damage in alumina phase. Black-Right-Pointing-Pointer Load reversal causes Bauschinger effect in aluminium solid solution. Black-Right-Pointing-Pointer Compressive damage occurs by cracks at 45 Degree-Sign through the ceramic rich regions. - Abstract: The internal load transfer and compressive damage evolution in an interpenetrating Al{sub 2}O{sub 3}/AlSi12 composite have been studied in this work. The composite was fabricated by squeeze-casting eutectic aluminium-silicon alloy melt in a porous alumina preform. The preform was fabricated from a mixture of cellulose fibres and alumina particles via cold pressing and sintering. In an earlier work we reported the internal load transfer in the same composite material under monotonic compression and tension studied using energy dispersive synchrotron X-ray diffraction . The current work is a continuation of this earlier study, aimed at obtaining further understanding about load transfer occurring during load reversal and damage behaviour during external compression. The micromechanical load partitioning between the three phases present in the composite is studied during one load cycle starting in compression followed by unloading and reloading in tension until failure. Average strain and stress value in each phase is calculated from several diffraction planes of each phase and as a result the reported strain and stress are representative of the bulk material behaviour. The load transfer results allow identifying the occurrence of a substantial Bauschinger effect in the Al solid solution phase and progressive damage evolution within the alumina phase. In situ compression test inside a scanning electron microscope showed that failure of the composite occurred by propagation of cracks through the ceramic rich regions

  15. Class II direct composite resin restorations with beta-quartz glass-ceramic inserts.

    Science.gov (United States)

    Rada, R E

    1993-11-01

    With the increasing demand for esthetic posterior restorations, numerous techniques have been developed. The direct resin restoration has probably been used most extensively in Class II situations. Problems with Class II direct resin restorations include difficulty in developing proximal contact, occlusal wear, and polymerization shrinkage. Beta-quartz glass-ceramic inserts have been developed in an attempt to reduce the incidence of these potential problems. They can be placed in a one-appointment technique, are relatively inexpensive, and can readily be utilized by the clinician adept in placing Class II composite resin restorations.

  16. Damage accumulation in cyclically-loaded glass-ceramic matrix composites monitored by acoustic emission.

    Science.gov (United States)

    Aggelis, D G; Dassios, K G; Kordatos, E Z; Matikas, T E

    2013-01-01

    Barium osumilite (BMAS) ceramic matrix composites reinforced with SiC-Tyranno fibers are tested in a cyclic loading protocol. Broadband acoustic emission (AE) sensors are used for monitoring the occurrence of different possible damage mechanisms. Improved use of AE indices is proposed by excluding low-severity signals based on waveform parameters, rather than only threshold criteria. The application of such improvements enhances the accuracy of the indices as accumulated damage descriptors. RA-value, duration, and signal energy follow the extension cycles indicating moments of maximum or minimum strain, while the frequency content of the AE signals proves very sensitive to the pull-out mechanism.

  17. FEAMAC/CARES Stochastic-Strength-Based Damage Simulation Tool for Ceramic Matrix Composites

    Science.gov (United States)

    Nemeth, Noel; Bednarcyk, Brett; Pineda, Evan; Arnold, Steven; Mital, Subodh; Murthy, Pappu; Bhatt, Ramakrishna

    2016-01-01

    Reported here is a coupling of two NASA developed codes: CARES (Ceramics Analysis and Reliability Evaluation of Structures) with the MAC/GMC (Micromechanics Analysis Code/ Generalized Method of Cells) composite material analysis code. The resulting code is called FEAMAC/CARES and is constructed as an Abaqus finite element analysis UMAT (user defined material). Here we describe the FEAMAC/CARES code and an example problem (taken from the open literature) of a laminated CMC in off-axis loading is shown. FEAMAC/CARES performs stochastic-strength-based damage simulation response of a CMC under multiaxial loading using elastic stiffness reduction of the failed elements.

  18. Damage Accumulation in Cyclically-Loaded Glass-Ceramic Matrix Composites Monitored by Acoustic Emission

    Directory of Open Access Journals (Sweden)

    D. G. Aggelis

    2013-01-01

    Full Text Available Barium osumilite (BMAS ceramic matrix composites reinforced with SiC-Tyranno fibers are tested in a cyclic loading protocol. Broadband acoustic emission (AE sensors are used for monitoring the occurrence of different possible damage mechanisms. Improved use of AE indices is proposed by excluding low-severity signals based on waveform parameters, rather than only threshold criteria. The application of such improvements enhances the accuracy of the indices as accumulated damage descriptors. RA-value, duration, and signal energy follow the extension cycles indicating moments of maximum or minimum strain, while the frequency content of the AE signals proves very sensitive to the pull-out mechanism.

  19. Stochastic-Strength-Based Damage Simulation Tool for Ceramic Matrix Composite

    Science.gov (United States)

    Nemeth, Noel; Bednarcyk, Brett; Pineda, Evan; Arnold, Steven; Mital, Subodh; Murthy, Pappu

    2015-01-01

    Reported here is a coupling of two NASA developed codes: CARES (Ceramics Analysis and Reliability Evaluation of Structures) with the MAC/GMC (Micromechanics Analysis Code/ Generalized Method of Cells) composite material analysis code. The resulting code is called FEAMAC/CARES and is constructed as an Abaqus finite element analysis UMAT (user defined material). Here we describe the FEAMAC/CARES code and an example problem (taken from the open literature) of a laminated CMC in off-axis loading is shown. FEAMAC/CARES performs stochastic-strength-based damage simulation response of a CMC under multiaxial loading using elastic stiffness reduction of the failed elements.

  20. Effects of magnetic field treatment on dielectric properties of CCTO@Ni/PVDF composite with low concentration of ceramic fillers

    Energy Technology Data Exchange (ETDEWEB)

    Chi, Q. G., E-mail: qgchi@hotmail.com, E-mail: empty-cy@l63.com [Key Laboratory of Engineering Dielectrics and Its Application, Ministry of Education, Harbin University of Science and Technology, Harbin 150080 (China); State Key Laboratory of Electrical Insulation and Power Equipment, Xi’an Jiaotong University, Xi’an 710049 (China); Gao, L. [Key Laboratory of Engineering Dielectrics and Its Application, Ministry of Education, Harbin University of Science and Technology, Harbin 150080 (China); College of Electrical Engineering, Suihua University, Suihua 152061 (China); Wang, X.; Chen, Y., E-mail: qgchi@hotmail.com, E-mail: empty-cy@l63.com; Dong, J. F.; Cui, Y.; Lei, Q. Q. [Key Laboratory of Engineering Dielectrics and Its Application, Ministry of Education, Harbin University of Science and Technology, Harbin 150080 (China)

    2015-11-15

    Using melt mixing, we produced a ceramic/polymer composite with a matrix of polyvinylidene fluoride (PVDF) and a filler of 5 vol.% Ni-deposited CaCu{sub 3}Ti{sub 4}O{sub 12} core-shell ceramic particles (CCTO@Ni), and studied its prominent dielectric characteristics for the first. Its phase composition and morphology were analyzed by X-ray diffraction and scanning electron microscopy, respectively. After treating the composite films with various durations of a magnetic field treatment, we compared their dielectric properties. We found that the CCTO@Ni ceramic had a typical urchin-like core-shell structure, and that different durations of the magnetic field treatment produced different distributions of ceramic particles in the PVDF matrix. The dielectric permittivity of the untreated CCTO@Ni/PVDF composite was 20% higher than that of neat PVDF, and it had a low loss tangent. However, only the composite treated for 30 min in the magnetic field had an ultra-high dielectric permittivity of 1.41 × 10{sup 4} at 10 Hz, three orders of magnitude higher than the untreated composite, which declined dramatically with increasing frequency, accompanied by an insulating-conducting phase transition and an increase in loss tangent. Our results demonstrate that changes in the dielectric properties of PVDF composites with magnetic field treatment are closely related to the percolation effect and interfacial polarization.

  1. Effects of magnetic field treatment on dielectric properties of CCTO@Ni/PVDF composite with low concentration of ceramic fillers

    Directory of Open Access Journals (Sweden)

    Q. G. Chi

    2015-11-01

    Full Text Available Using melt mixing, we produced a ceramic/polymer composite with a matrix of polyvinylidene fluoride (PVDF and a filler of 5 vol.% Ni-deposited CaCu3Ti4O12 core-shell ceramic particles (CCTO@Ni, and studied its prominent dielectric characteristics for the first. Its phase composition and morphology were analyzed by X-ray diffraction and scanning electron microscopy, respectively. After treating the composite films with various durations of a magnetic field treatment, we compared their dielectric properties. We found that the CCTO@Ni ceramic had a typical urchin-like core-shell structure, and that different durations of the magnetic field treatment produced different distributions of ceramic particles in the PVDF matrix. The dielectric permittivity of the untreated CCTO@Ni/PVDF composite was 20% higher than that of neat PVDF, and it had a low loss tangent. However, only the composite treated for 30 min in the magnetic field had an ultra-high dielectric permittivity of 1.41 × 104 at 10 Hz, three orders of magnitude higher than the untreated composite, which declined dramatically with increasing frequency, accompanied by an insulating-conducting phase transition and an increase in loss tangent. Our results demonstrate that changes in the dielectric properties of PVDF composites with magnetic field treatment are closely related to the percolation effect and interfacial polarization.

  2. Calcium phosphate/microgel composites for 3D powderbed printing of ceramic materials.

    Science.gov (United States)

    Birkholz, Mandy-Nicole; Agrawal, Garima; Bergmann, Christian; Schröder, Ricarda; Lechner, Sebastian J; Pich, Andrij; Fischer, Horst

    2016-06-01

    Composites of microgels and calcium phosphates are promising as drug delivery systems and basic components for bone substitute implants. In this study, we synthesized novel composite materials consisting of pure β-tricalcium phosphate and stimuli-responsive poly(N-vinylcaprolactam-co-acetoacetoxyethyl methacrylate-co-vinylimidazole) microgels. The chemical composition, thermal properties and morphology for obtained composites were extensively characterized by Fourier transform infrared, X-ray photoelectron spectroscopy, IGAsorp moisture sorption analyzer, thermogravimetric analysis, granulometric analysis, ESEM, energy dispersive X-ray spectroscopy and TEM. Mechanical properties of the composites were evaluated by ball-on-three-balls test to determine the biaxial strength. Furthermore, initial 3D powderbed-based printing tests were conducted with spray-dried composites and diluted 2-propanol as a binder to evaluate a new binding concept for β-tricalcium phosphate-based granulates. The printed ceramic bodies were characterized before and after a sintering step by ESEM. The hypothesis that the microgels act as polymer adhesive agents by efficient chemical interactions with the β-tricalcium phosphate particles was confirmed. The obtained composites can be used for the development of new scaffolds.

  3. Micromechanics Fatigue Damage Analysis Modeling for Fabric Reinforced Ceramic Matrix Composites

    Science.gov (United States)

    Min, J. B.; Xue, D.; Shi, Y.

    2013-01-01

    A micromechanics analysis modeling method was developed to analyze the damage progression and fatigue failure of fabric reinforced composite structures, especially for the brittle ceramic matrix material composites. A repeating unit cell concept of fabric reinforced composites was used to represent the global composite structure. The thermal and mechanical properties of the repeating unit cell were considered as the same as those of the global composite structure. The three-phase micromechanics, the shear-lag, and the continuum fracture mechanics models were integrated with a statistical model in the repeating unit cell to predict the progressive damages and fatigue life of the composite structures. The global structure failure was defined as the loss of loading capability of the repeating unit cell, which depends on the stiffness reduction due to material slice failures and nonlinear material properties in the repeating unit cell. The present methodology is demonstrated with the analysis results evaluated through the experimental test performed with carbon fiber reinforced silicon carbide matrix plain weave composite specimens.

  4. Piezoelectric, dielectric, and ferroelectric properties of 0-3 ceramic/cement composites

    Science.gov (United States)

    Xin, Cheng; Shifeng, Huang; Jun, Chang; Zongjin, Li

    2007-05-01

    The sulphoaluminate cement and a piezoelectric ceramic, 0.08Pb(Li1/4Nb3/4)O3.0.47PbTiO3.0.45PbZrO3[P(LN)ZT], were used to fabricate 0-3 cement based piezoelectric composites. The piezoelectric, dielectric, and ferroelectric properties of the composites were mainly investigated. The results indicate that the piezoelectric strain factor d33 increases as the P(LN)ZT volume fraction increases, which follows the cube model well. The dielectric constant ɛx and dielectric loss tan δ show similar trends with the d33. In the frequency range of 40-100 kHz, the dielectric constants of the composites decrease sharply, which is mainly attributed to interfacial polarization in the composite. Above 200 kHz, the cement-based piezoelectric composites exhibit good dielectric-frequency stability. Hysteresis measurements indicate that the composites exhibit typical ferroelectric hysteresis loops at room temperature. The remanent polarization Pr and the coercive field Ec of the composites increase as the P(LN)ZT volume fraction increases. Meanwhile, the remnant polarizations Pr shows little asymmetric characterization.

  5. A Fully Nonmetallic Gas Turbine Engine Enabled by Additive Manufacturing of Ceramic Composites. Part III; Additive Manufacturing and Characterization of Ceramic Composites

    Science.gov (United States)

    Halbig, Michael C.; Grady, Joseph E.; Singh, Mrityunjay; Ramsey, Jack; Patterson, Clark; Santelle, Tom

    2015-01-01

    This publication is the third part of a three part report of the project entitled "A Fully Nonmetallic Gas Turbine Engine Enabled by Additive Manufacturing" funded by NASA Aeronautics Research Institute (NARI). The objective of this project was to conduct additive manufacturing to produce ceramic matrix composite materials and aircraft engine components by the binder jet process. Different SiC powders with median sizes ranging from 9.3 to 53.0 microns were investigated solely and in powder blends in order to maximize powder packing. Various infiltration approaches were investigated to include polycarbosilane (SMP-10), phenolic, and liquid silicon. Single infiltrations of SMP-10 and phenolic only slightly filled in the interior. When the SMP-10 was loaded with sub-micron sized SiC powders, the infiltrant gave a much better result of filling in the interior. Silicon carbide fibers were added to the powder bed to make ceramic matrix composite materials. Microscopy showed that the fibers were well distributed with no preferred orientation on the horizontal plane and fibers in the vertical plane were at angles as much as 45deg. Secondary infiltration steps were necessary to further densify the material. Two to three extra infiltration steps of SMP-10 increased the density by 0.20 to 0.55 g/cc. However, the highest densities achieved were 2.10 to 2.15 g/cc. Mechanical tests consisting of 4 point bend tests were conducted. Samples from the two CMC panels had higher strengths and strains to failure than the samples from the two nonfiber reinforced panels. The highest strengths were from Set N with 65 vol% fiber loading which had an average strength of 66 MPa. Analysis of the fracture surfaces did not reveal pullout of the reinforcing fibers. Blunt fiber failure suggested that there was not composite behavior. The binder jet additive manufacturing method was used to also demonstrate the fabrication of turbine engine vane components of two different designs and sizes. The

  6. Microstructure and Corrosion Resistance of Cr7C3/γ-Fe Ceramal Composite Coating Fabricated by Plasma Cladding

    Institute of Scientific and Technical Information of China (English)

    LIU Junbo

    2007-01-01

    A new type in situ Cr7C3/γ-Fe ceramal composite coating was fabricated on substrate of hardened and tempered grade C steel by plasma cladding with Fe-Cr-C alloy powders. The ceramal composite coating has a rapidly solidified microstructure consisting of primary Cr7C3 and the Cr7C3/γ-Fe eutectics, and is metallurgically bonded to the degree C steel substrate. The corrosion resistances of the coating in water solutions of 0.5 mol/L H2SO4 and 3.5% NaCl were evaluated utilizing the electrochemical polarization corrosion-test method. Because of the inherent excellent corrosion-resisting properties of the constituting phase and the rapidly solidified homogeneous microstructure, the plasma clad ceramal composite coating exhibits excellent corrosion resistance in the water solutions of 0.5 mol/L H2SO4 and 3.5% NaCl.

  7. Effect of Prior Exposure at Elevated Temperatures on Tensile Properties and Stress-Strain Behavior of Three Oxide/Oxide Ceramic Matrix Composites

    Science.gov (United States)

    2015-03-26

    aerospace , and military designs. One of the largest drawbacks to monolithic ceramics is low fracture toughness and susceptibility to catastrophic...Laboratory, Wright-Patterson AFB, OH, 2005. [30] G. Fair, " Ceramic Composites for Structural Aerospace Applications: Processing and Properties," Air...OF THREE OXIDE/OXIDE CERAMIC MATRIX COMPOSITES THESIS Christopher J. Hull, Captain, USAF AFIT-ENY-MS-15-M-228 DEPARTMENT OF THE AIR FORCE

  8. Environmental Effects on Non-oxide Ceramics

    Science.gov (United States)

    Jacobson, Nathan S.; Opila, Elizabeth J.

    1997-01-01

    Non-oxide ceramics such as silicon carbide (SiC) and silicon nitride (Si3N4) are promising materials for a wide range of high temperature applications. These include such diverse applications as components for heat engines, high temperature electronics, and re-entry shields for space vehicles. Table I lists a number of selected applications. Most of the emphasis here will be on SiC and Si3N4. Where appropriate, other non-oxide materials such as aluminum nitride (AlN) and boron nitride (BN) will be discussed. Proposed materials include both monolithic ceramics and composites. Composites are treated in more detail elsewhere in this volume, however, many of the oxidation/corrosion reactions discussed here can be extended to composites. In application these materials will be exposed to a wide variety of environments. Table I also lists reactive components of these environments.It is well-known that SiC and Si3N4 retain their strength to high temperatures. Thus these materials have been proposed for a variety of hot-gas-path components in combustion applications. These include heat exchanger tubes, combustor liners, and porous filters for coal combustion products. All combustion gases contain CO2, CO, H2, H2O, O2, and N2. The exact gas composition is dependent on the fuel to air ratio or equivalence ratio. (Equivalence ratio (EQ) is a fuel-to-air ratio, with total hydrocarbon content normalized to the amount of O2 and defined by EQ=1 for complete combustion to CO2 and H2O). Figure 1 is a plot of equilibrium gas composition vs. equivalence ratio. Note that as a general rule, all combustion atmospheres are about 10% water vapor and 10% CO2. The amounts of CO, H2, and O2 are highly dependent on equivalence ratio.

  9. Toughening mechanism of lined Al2O3-ZrO2 multiphase ceramics in SHS composite pipes

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Hypoeutectic and hypereutectic Al2O3-ZrO2 multiphase ceramics-lined composite pipes were produced by using the gravitational separation self-propagate high-temperature synthesis (SHS) process.The microstructure of the ceramics was observed by means of SEM and EPMA.The fracture toughness of the multiphase ceramics was tested by using the Vickers indentation method.The ceramics is 15.23 Mpa.m1/2.The toughening mechanisms were systematically investigated by means of SEM and XRD.The results show that the bridging toughening mechanism, stress induced ZrO2 transformation toughening mechanism, and microcrack toughening mechanism are the predominant toughening mechanism.

  10. Crystallization and dielectric properties of lead-free glass-ceramic composites with Gd_2O_3 addition

    Institute of Scientific and Technical Information of China (English)

    2012-01-01

    Lead-free glass-ceramic composites in barium sodium niobate silica system with Gd2O3 addition were synthesized through melt-casting fol-lowed by controlled crystallization technique. Crystallization and dielectric properties of the Gd2O3 adding glass-ceramic composites were investigated. With the increase in the concentration of Gd2O3, the glass transition temperature and the crystallization temperature of the pre-cursor glass shift towards the higher temperature. The crystallization behavior that occurred ...

  11. Data on post irradiation experiments of heat resistant ceramic composite materials. PIE for 97M-13A

    Energy Technology Data Exchange (ETDEWEB)

    Baba, Shin-ichi; Ishihara, Masahiro; Souzawa, Shizuo [Japan Atomic Energy Research Inst., Oarai, Ibaraki (Japan). Oarai Research Establishment; Sekino, Hajime [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

    2003-03-01

    The research on the radiation damage mechanism of heat resistant ceramic composite materials is one of the research subjects of the innovative basic research in the field of high temperature engineering, using the High Temperature engineering Test Reactor (HTTR). Three series of irradiation tests on the heat resistant ceramic composite materials, first to third irradiation test program, were carried out using the Japan Material Testing Reactor (JMTR). This is a summary report on the first irradiation test program; irradiation induced dimensional change, thermal expansion coefficient, X-ray diffraction and {gamma}-ray spectrum are reported. (author)

  12. Synthesis, biocompatibility and mechanical properties of ZrO2-Al2O3 ceramics composites.

    Science.gov (United States)

    Nevarez-Rascon, Alfredo; González-Lopez, Santiago; Acosta-Torres, Laura Susana; Nevarez-Rascon, Martina Margarita; Orrantia-Borunda, Erasmo

    2016-01-01

    This study evaluated cell viability, microhardness and flexural strength of two ceramic composites systems (ZA and AZ), pure alumina and zirconia. There were prepared homogeneous mixtures of 78wt%Al2O3+20wt%3Y-TZP+2wt%Al2O3w (AZ) and 80wt%3YTZP+18wt%Al2O3+2wt%Al2O3w (ZA), as well as 3Y-TZP (Z), pure Al2O3 (A) and commercial monolithic 3Y-TZP (Zc). Also mouse fibroblast cells 3T3-L1 and a MTT test was carried out at 24, 48 and 72 h. The surfaces were observed with SEM and the microhardness and three-point flexural strength values were estimated. The absolute microhardness values were: A>AZ>Z>Zc>ZA. Flexural strength of Zc, Z, and ZA were around double than AZ and A. All groups showed high biocompatibility trough cell viability values at 24, 48 and 72 h. Factors like grain shape, grain size and homogeneous or heterogeneous grain distributions may play an important role in physical, mechanical and biological properties of the ceramic composites.

  13. The Fabrication and Characterization of PCL/Rice Husk Derived Bioactive Glass-Ceramic Composite Scaffolds

    Directory of Open Access Journals (Sweden)

    Farnaz Naghizadeh

    2014-01-01

    Full Text Available The present study was conducted to fabricate a 3D scaffold using polycaprolactone (PCL and silicate based bioactive glass-ceramic (R-SBgC. Different concentrations of R-SBgC prepared from rice husk ash (RHA were combined with PCL to fabricate a composite scaffold using thermally induced phase separation (TIPS method. The products were then characterized using SEM and EDX. The results demonstrated that R-SBgC in PCL matrix produced a bioactive material which has highly porous structure with interconnected porosities. There appears to be a relationship between the increase in R-SBgC concentration and increased material density and compressive modulus; however, increasing R-SBgC concentration result in reduced scaffold porosity. In conclusion, it is possible to fabricate a PCL/bioactive glass-ceramic composite from processed rice husk. Varying the R-SBgC concentrations can control the properties of this material, which is useful in the development of the ideal scaffold intended for use as a bone substitute in nonload bearing sites.

  14. Magnetic field expulsion in superconducting granular ceramics and in polymer/superconductor composites

    Energy Technology Data Exchange (ETDEWEB)

    Benlhachemi, A. [Univ. de Toulon et du Var, La Garde (France). Lab. des Materiaux Multiphases et Interfaces]|[Lab. de Chimie des Solides, Faculte des Sciences, Univ. Ibnou Zohr, Agadir (Morocco); Fremy, M.A.; Breandon, C.; Tatarenko, H.; Gavarri, J.R. [Univ. de Toulon et du Var, La Garde (France). Lab. des Materiaux Multiphases et Interfaces; Benyaich, H. [Lab. de Chimie des Solides, Faculte des Sciences, Univ. Ibnou Zohr, Agadir (Morocco)

    1998-05-01

    The magnetic interaction between a permanent magnet and superconducting ceramics such as YBa{sub 2}Cu{sub 3}O{sub 7-{delta}} and Bi{sub 1.6}Pb{sub 0.4}Sr{sub 2}Ca{sub 2}Cu{sub 3}O{sub (10+} {sub de} {sub lta)} depend on the superconducting state of each phase and on the junctions between grains. In the case of polymer/superconductor composites, screening effects depend on the volume fraction of superconductor. Measurements of the evolution of the levitation force (F=A/d{sup {gamma}}) as a function of the interaction distance d are used to characterize the effective response of the ceramics or composites to the magnetic flux penetration. Some of the abnormal variations of the exponent {gamma} and of the term A (in F=A/d{sup {gamma}}) could be reinterpreted in terms of a change in superconducting regime. Other observed variations of {gamma} should be due to the variation of the effective field from the cylindrical magnet. (orig.) 19 refs.

  15. Surface treatments for repair of feldspathic, leucite - and lithium disilicate-reinforced glass ceramics using composite resin.

    Science.gov (United States)

    Neis, Christian Alencar; Albuquerque, Nadine Luísa Guimarães; Albuquerque, Ivo de Souza; Gomes, Erica Alves; Souza-Filho, Celso Bernardo de; Feitosa, Victor Pinheiro; Spazzin, Aloisio Oro; Bacchi, Atais

    2015-01-01

    The aim of this study was to evaluate the efficacy of different surface conditioning methods on the microtensile bond strength of a restorative composite repair in three types of dental ceramics: lithium disilicate-reinforced, leucite-reinforced and feldspathic. Twelve blocks were sintered for each type of ceramic (n=3) and stored for 3 months in distilled water at 37 °C. The bonding surface of ceramics was abraded with 600-grit SiC paper. Surface treatments for each ceramic were: GC (control) - none; GDB - diamond bur #30 µm; GHF - hydrofluoric acid (10%); GT- tribochemical silica coating (45-μm size particles). Treatments were followed by cleaning with phosphoric acid 37% for 20 s + silane + adhesive. The composite resin was used as restorative material. After repair, samples were subjected to thermocycled ageing (10,000 cycles between 5 °C and 55 °C for 30 s). Thereafter, the samples were sectioned into 1.0 mm2 sticks and tested for microtensile bond strength with 0.5 mm/min crosshead speed. Data were compared by two-way ANOVA and Tukey's test (α=0.05). The superficial wear with diamond bur proved to be suitable for feldspathic porcelain and for leucite-reinforced glass ceramic while hydrofluoric acid-etching is indicated for repairs in lithium disilicate-reinforced ceramic; tribochemical silica coating is applicable to leucite-reinforced ceramic. Predominance of adhesive failures was observed (>85% in all groups). In conclusion, the success of surface treatments depends on the type of ceramic to be repaired.

  16. Enhancing thermal barrier coatings performance through reinforcement of ceramic topcoat

    Science.gov (United States)

    Bogdanovich, V. I.; Giorbelidze, M. G.

    2016-11-01

    This paper studies structure of thermal barrier coatings applied to hot gas path components in gas turbine engines and produced in a number of ways, and its impact on performance. Methods of structural reinforcement for ceramic topcoat in thermal barrier coatings are considered.

  17. Gold Nanoparticles As A Modifying Agent of Ceramic-Polymer Composites

    Directory of Open Access Journals (Sweden)

    Sobczak-Kupiec A.

    2014-10-01

    Full Text Available Much effort has been invested in the development of biomaterials for the repair or replacement of hard tissue. The synthesis of composites based on mineral and organic constituents is nowadays extremely important for the development of materials for biomedical applications. In this paper we report the preparation and characterization of ceramic-polymer composites doped with gold nanoparticles. Properties and applications in medicine and dentistry of colloidal gold nanoparticles depends upon their size and shape. The influence of the presence of the metallic nanoparticles on the degradation process was investigated by pH and conductivity analyses of water filtrates. The nanocomposites were characterized with the use of X-ray Diffaction (XRD and Fourier Transformed Infrared Spectroscopy (FT-IR methods.

  18. Continuous fiber ceramic composite. Phase I final report, April 1992--April 1993

    Energy Technology Data Exchange (ETDEWEB)

    Goettler, R.W.

    1995-04-01

    Babcock and Wilcox assembled a team to develop the Continuous Fiber Ceramic Composite (CFCC) processing technology, identify the industrial applications, generate design and life prediction software, and to begin the necessary steps leading to full commercialization of CFCC components. Following is a summary of Phase I activities on this program. B&W has selected an oxide-oxide composite system for development and optimization in this program. This selection was based on the results of exposure tests in combustion environments typical of the boiler and heat exchanger applications. Aluminum oxide fiber is the selected reinforcement, and both aluminum oxide and zirconium oxide matrices were selected, based on their superior resistance to chemical attack in hostile industrial service.

  19. Influence of pressure and temperature of deformation on phase composition of yttrium ceramics

    Science.gov (United States)

    Shishkova, N. V.; Malyshev, E. N.; Shepel, V. M.; Mikheenko, P. N.

    1994-07-01

    The influence of main flatting process parameters: pressure (P) and temperature (T), when obtaining conductors, on phase composition and critical properties of YBCO system ceramics placed into Al-bronze air-tight shell has been studied. It has been found that alongside with large decrease, due to plastic deformation, of the volume of superconducting (SC) phase there exist regions of the optimal combination of pressure and temperature where volume of SC phases can be ˜60...70% conserved as comparee to initial composition. The subsequent sintering of the deformed powder at 1250 K in the air-shell resulted in ˜90% restoring of the SC phase content. Zero resistance for different samples has been observed in the 80...86 K interval. Deformation scheme and power-temperature conditions as well as the material of hermetic shell used have shown the work to be perspective one in view of substitution of expensive silver for the Al-bronze.

  20. The influence of glass composition on crystalline phase stability in glass-ceramic wasteforms

    Energy Technology Data Exchange (ETDEWEB)

    Maddrell, Ewan, E-mail: ewan.r.maddrell@nnl.co.uk [National Nuclear Laboratory, Sellafield, Seascale, Cumbria CA20 1PG (United Kingdom); Thornber, Stephanie; Hyatt, Neil C. [Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom)

    2015-01-15

    Highlights: • Crystalline phase formation shown to depend on glass matrix composition. • Zirconolite forms as the sole crystalline phase only for most aluminous glasses. • Thermodynamics indicate that low silica activity glasses stabilise zirconolite. - Abstract: Zirconolite glass-ceramic wasteforms were prepared using a suite of Na{sub 2}O–Al{sub 2}O{sub 3}–B{sub 2}O{sub 3}–SiO{sub 2} glass matrices with variable Al:B ratios. Zirconolite was the dominant crystalline phase only for the most alumina rich glass compositions. As the Al:B ratio decreased zirconolite was replaced by sphene, zircon and rutile. Thermodynamic data were used to calculate a silica activity in the glass melt below which zirconolite is the favoured crystalline phase. The concept of the crystalline reference state of glass melts is then utilised to provide a physical basis for why silica activity varies with the Al:B ratio.

  1. Characterisation of some Clays Used for Whiteware Ceramics I. Mineralogical composition

    Directory of Open Access Journals (Sweden)

    Marcel Benea

    2002-04-01

    Full Text Available In order to obtain a semiquantitative mineralogical composition of raw materials used for whiteware ceramics, four different clay types were analysed by X-ray diffraction. Studies were carried out by using a combination of analyses of the bulk sample, and of the fine fraction. Using a well-established pre-treatment methodology (use of chemicals, ultrasonic treatment, dispersion procedures, clay mineral concentration by centrifugation and sedimentation, oriented and random powder preparation, cation saturation, expansion/dehydration methods, 12 X-ray diffractometer traces were obtained from each sample. Based on these informations it was possible to establish the qualitative mineralogical composition, and also a semiquantitative one using peak intensities and peak area corrected by various factors. Scanning electron microscopy was also used in order to illustrate the identified mineral phases.

  2. Preparation and Mechanical Properties of Al2O3/Al Laminated Ceramic Matrix Composites

    Institute of Scientific and Technical Information of China (English)

    HUANG Kangming; LI Weixin; XIE Binhuan; RAO Pinggen; PENG Cheng; CHEN Dabo; WU Jianqing

    2011-01-01

    Three series of Al2O3/Al laminated ceramic matrix composites,named SPA,SPV and HP,were fabricated by different methods.SPA and SPV were prepared using Al2O3 slices and Al slurry via screen printing and subsequent heat treatment in air or vacuum.HP samples were made by hot pressing the layered stack of Al foils and Al2O3 slices.SEM and XRD were applied to analyze the microstructure and the interlayer crystal phase.The bending strength,fracture toughness and fracture work of the samples made by the three methods were measured and compared.The results show that the composites have much better toughness and higher fracture work than the Al2O3 slice.Among the samples made by the three methods,the samples made by hot pressing have the optimum mechanical performance.The displacement-load curves and fracture mechanism were analyzed.

  3. Physics-Based Design Tools for Lightweight Ceramic Composite Turbine Components with Durable Microstructures

    Science.gov (United States)

    DiCarlo, James A.

    2011-01-01

    Under the Supersonics Project of the NASA Fundamental Aeronautics Program, modeling and experimental efforts are underway to develop generic physics-based tools to better implement lightweight ceramic matrix composites into supersonic engine components and to assure sufficient durability for these components in the engine environment. These activities, which have a crosscutting aspect for other areas of the Fundamental Aero program, are focusing primarily on improving the multi-directional design strength and rupture strength of high-performance SiC/SiC composites by advanced fiber architecture design. This presentation discusses progress in tool development with particular focus on the use of 2.5D-woven architectures and state-of-the-art constituents for a generic un-cooled SiC/SiC low-pressure turbine blade.

  4. Effect of sintering temperatures on titanium matrix composites reinforced by ceramic particles

    Energy Technology Data Exchange (ETDEWEB)

    Romero, F.; Amigo, V.; Busquets, D.; Klyatskina, E. [Mechanical and Materials Engineering Department. Polytechnical University of Valencia, Valencia (Spain)

    2005-07-01

    Titanium and titanium composites have a potential use in aerospace and biotechnology industries, and nowadays in others like sports and fashion ones. In this work composite materials, based on titanium matrix reinforced with ceramic particles, have been developed. PM route is used to obtain compact and sintered samples. TiN and TiAl powders, are milled with Ti powder in different volumetric percentages in a ball mill. These mixtures are pressed in a uniaxial press and sintered in a vacuum furnace at different temperatures between 1180 to 1220 deg. C. Porosity of samples is analysed, before and after the sintering process, by Archimedes technique and by image analysis. Mechanical properties and the reinforcement particles influence in the titanium matrix are studied by flexion test in green and sintered states, and by hardness and microhardness tests. Complimentarily, a microstructural analysis is carried out by optical and electron microscopy, and the reactivity between the reinforce particles and titanium matrix are studied. (authors)

  5. Topical report to Morgantown Energy Technology Center for the interfacial coatings for ceramic-matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-01-09

    This report summarizes the task conducted to examine various activities on interface development for ceramic-matrix composites (CMCs) intended for high-temperature applications. While several articles have been published on the subject of CMC interfaces, the purpose of this report is to describe the various ongoing efforts on interface concepts, material selection, and issues related to processing methods employed for developing interface coatings. The most exciting and new development in the field is the discovery of monazite as a potential interface material for mullite- and alumina-based composites. Monazite offers two critical properties to the CMC system; a weakly bonded layer due to its non-wetting behavior and chemical compatibility with both alumina and mullite up to very high temperatures (> 1,600 C). A description of the Department of Energy-related activities and some thoughts on processing issues, interface testing, and effects of processing on fiber strength are given.

  6. Marginal adaptation of heat-pressed glass-ceramic veneers to Class 3 composite restorations in vitro.

    Science.gov (United States)

    Christgau, M; Friedl, K H; Schmalz, G; Edelmann, K

    1999-01-01

    The aim of the present in vitro study was to compare the marginal adaptation and integrity of heat-pressed glass-ceramic veneers to adjacent class 3 composite restorations and to enamel using four dual-curing composite resin cements of different viscosity with their corresponding dentin bonding agents. Thirty-six caries-free human maxillary incisors were first restored with mesial and distal class 3 composite restorations and then prepared for facial ceramic veneers. The cavity margins of the veneers were located either in the class 3 composite restorations or in the residual enamel. Heat-pressed glass-ceramic veneers (IPS Empress) were inserted adhesively using one of the following four luting systems in nine teeth: SonoCem (SC) with EBS; Variolink Ultra (VU), Variolink High-Viscosity (VHV), and Variolink Low-Viscosity (VLV) with Syntac. The veneer margins in the region of the composite restoration and in the region apical to the composite restoration (ceramic/composite resin cement interfaces, composite resin cement/composite restoration interface, and composite resin cement/enamel interface) were evaluated before and after thermo-cycling and mechanical loading (TCML) by quantitative margin analysis under a scanning electron microscope (SEM) using an image analysis system. Furthermore, microleakage was assessed in each tooth by dye penetration after TCML. For all luting systems, SEM analysis revealed excellent marginal adaptation of the ceramic veneers to the composite restorations as well as to enamel. The median percentages of marginal gap formation were 1.1% and less before TCML and 5.1% and less after TCML. The error-rates method revealed no statistical influence of the interface or of the viscosity of the luting material. Maximal values of dye penetration showed a significantly higher microleakage at veneers cemented with VU (median: 86.4%) compared to SC (median: 13.3%). In conclusion, the present data demonstrated that existing clinically acceptable class

  7. Hot-gas filter manufacturing assessments: Volume 5. Final report, April 15, 1997

    Energy Technology Data Exchange (ETDEWEB)

    Boss, D.E.

    1997-12-31

    The development of advanced filtration media for advanced fossil-fueled power generating systems is a critical step in meeting the performance and emissions requirements for these systems. While porous metal and ceramic candle-filters have been available for some time, the next generation of filters will include ceramic-matrix composites (CMCs), intermetallic alloys, and alternate filter geometries. The goal of this effort was to perform a cursory review of the manufacturing processes used by 5 companies developing advanced filters from the perspective of process repeatability and the ability for their processes to be scale-up to production volumes. It was found that all of the filter manufacturers had a solid understanding of the product development path. Given that these filters are largely developmental, significant additional work is necessary to understand the process-performance relationships and projecting manufacturing costs. While each organization had specific needs, some common among all of the filter manufacturers were access to performance testing of the filters to aide process/product development, a better understanding of the stresses the filters will see in service for use in structural design of the components, and a strong process sensitivity study to allow optimization of processing.

  8. PARTICLE TRANSPORTATION AND DEPOSITION IN HOT GAS FILTER VESSELS - A COMPUTATIONAL AND EXPERIMENTAL MODELING APPROACH

    Energy Technology Data Exchange (ETDEWEB)

    Goodarz Ahmadi

    2002-07-01

    In this project, a computational modeling approach for analyzing flow and ash transport and deposition in filter vessels was developed. An Eulerian-Lagrangian formulation for studying hot-gas filtration process was established. The approach uses an Eulerian analysis of gas flows in the filter vessel, and makes use of the Lagrangian trajectory analysis for the particle transport and deposition. Particular attention was given to the Siemens-Westinghouse filter vessel at Power System Development Facility in Wilsonville in Alabama. Details of hot-gas flow in this tangential flow filter vessel are evaluated. The simulation results show that the rapidly rotation flow in the spacing between the shroud and the vessel refractory acts as cyclone that leads to the removal of a large fraction of the larger particles from the gas stream. Several alternate designs for the filter vessel are considered. These include a vessel with a short shroud, a filter vessel with no shroud and a vessel with a deflector plate. The hot-gas flow and particle transport and deposition in various vessels are evaluated. The deposition patterns in various vessels are compared. It is shown that certain filter vessel designs allow for the large particles to remain suspended in the gas stream and to deposit on the filters. The presence of the larger particles in the filter cake leads to lower mechanical strength thus allowing for the back-pulse process to more easily remove the filter cake. A laboratory-scale filter vessel for testing the cold flow condition was designed and fabricated. A laser-based flow visualization technique is used and the gas flow condition in the laboratory-scale vessel was experimental studied. A computer model for the experimental vessel was also developed and the gas flow and particle transport patterns are evaluated.

  9. The Effect of Stochastically Varying Creep Parameters on Residual Stresses in Ceramic Matrix Composites

    Science.gov (United States)

    Pineda, Evan J.; Mital, Subodh K.; Bednarcyk, Brett A.; Arnold, Steven M.

    2015-01-01

    Constituent properties, along with volume fraction, have a first order effect on the microscale fields within a composite material and influence the macroscopic response. Therefore, there is a need to assess the significance of stochastic variation in the constituent properties of composites at the higher scales. The effect of variability in the parameters controlling the time-dependent behavior, in a unidirectional SCS-6 SiC fiber-reinforced RBSN matrix composite lamina, on the residual stresses induced during processing is investigated numerically. The generalized method of cells micromechanics theory is utilized to model the ceramic matrix composite lamina using a repeating unit cell. The primary creep phases of the constituents are approximated using a Norton-Bailey, steady state, power law creep model. The effect of residual stresses on the proportional limit stress and strain to failure of the composite is demonstrated. Monte Carlo simulations were conducted using a normal distribution for the power law parameters and the resulting residual stress distributions were predicted.

  10. Development of novel copper-based sorbents for hot-gas cleanup. Technical report, March 1, 1992--May 31, 1992

    Energy Technology Data Exchange (ETDEWEB)

    Abbasian, J.; Hill, A.H.; Wangerow, J.R. [Institute of Gas Technology, Chicago, IL (United States); Flytzani-Stephanopoulos, M.; Bo, L.; Patel, C. [Massachusetts Inst. of Tech., Cambridge, MA (United States)

    1992-10-01

    The objective of this investigation is to evaluate several novel copper-based binary oxides for their suitability as regenerable sorbents for hot gas cleanup application in the temperature range of 650{degrees} to 850{degrees}C. During this quarter cyclic sulfidation/regeneration tests of the sorbents Cu{sub 2}Cr-O and Cu-Ce-0 were conducted using different compositions of the feed gases to investigate the effects of H{sub 2}0, H{sub 2} and CO. These tests were conducted in a packed-bed microreactor at 850{degrees}C. The results of these tests showed that H{sub 2} and CO (along with C02) had a significant effect on the H{sub 2}S pre-breakthrough levels, whereas H{sub 2}0 did not have an effect. The physical properties of the fresh and reacted samples of the Cu-2Cr-O and Cu-Ce-0 sorbents prepared in this program and used in the cyclic sulfidation/regeneration tests were also measured. In addition, sulfidation/regeneration tests were conducted using two commercial copper chromite sorbents (G-13 and G-89, United Catalyst, Inc.) and a zinc titanate sorbent (L-3014) in a one-inch fluidized-bed reactor at 650{degrees}C. The G-13 sorbent appears to have a much higher sulfur capacity than the G-89 sorbent.

  11. Carbon Formation and Metal Dusting in Hot-Gas Cleanup Systems of Coal Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Tortorelli, Peter F.; Judkins, Roddie R.; DeVan, Jackson H.; Wright, Ian G.

    1995-12-31

    There are several possible materials/systems degradation modes that result from gasification environments with appreciable carbon activities. These processes, which are not necessarily mutually exclusive, include carbon deposition, carburization, metal dusting, and CO disintegration of refractories. Carbon formation on solid surfaces occurs by deposition from gases in which the carbon activity (a sub C) exceeds unity. The presence of a carbon layer CO can directly affect gasifier performance by restricting gas flow, particularly in the hot gas filter, creating debris (that may be deposited elsewhere in the system or that may cause erosive damage of downstream components), and/or changing the catalytic activity of surfaces.

  12. Development of novel copper-based sorbents for hot-gas cleanup

    Energy Technology Data Exchange (ETDEWEB)

    Abbasian, J.

    1991-01-01

    The objective of this investigation is to evaluate several novel copper-based binary oxides for their suitability as regenerable sorbents for hot gas cleanup application in the temperature range of 650{degree} to 850{degree}C (1200{degree}--1550{degree}F). To achieve this objective, several novel copper-based binary oxide sorbents will be prepared. Experimental tests will be conducted at ambient pressure to determine the stability, sulfidation capacity, regenerability, and sulfidation kinetics of the novel sorbents. Tests will also be conducted at high pressure for the determination of the sulfidation reactivity, regenerability, and durability of the sorbents. The attrition characteristics of the sorbents will also be determined.

  13. Development of novel copper-based sorbents for hot-gas cleanup. Final technical report, September 1, 1991--August 31, 1992

    Energy Technology Data Exchange (ETDEWEB)

    Abbasian, J.; Hill, A.H.; Wangerow, J.R. [Institute of Gas Technology, Chicago, IL (United States); Flytzani-Stephanopoulos, M.; Bo, Luhong; Patel, C.; Chang, D. [Massachusetts Inst. of Tech., Cambridge, MA (United States)

    1992-12-31

    The objective of this investigation was to evaluate several novel copper-based binary oxides for their suitability as regenerable sorbents for hot gas cleanup application in the temperature range of 650{degree} to 850{degree}C. To achieve this objective, several novel binary oxides of copper were systematically evaluated and ranked in terms of their high-temperature stability against reduction to metal, sulfidation reactivity, and regenerability. The sorbents studied included oxides of chromium, cerium, aluminum, magnesium, manganese, titanium, iron, and silicon. The results of initial testing indicated that mixed binary oxides of copper with chromium (CuCr{sub 2}O{sub 4}) and cerium (CuO{circle_dot}CeO{sub 2}) were the most promising sorbents for such high temperature gas cleanup applications. These two sorbents were further evaluated in cyclic sulfidation/regeneration tests in 10--15 cycles to determine the effect of operating conditions on their performance. The results of this investigation indicate that the two selected sorbents, copper-chromium and copper-cerium, are capable of removing H{sub 2}S from the hot fuel gas to very low levels (<10 ppmv) at temperatures as high as 850{degree}C with good sorbent regenerability in cyclic process. These sorbents should be further studied to achieve optimum sorbent composition for hot gas cleanup application.

  14. The suitability of XRF analysis for compositional classification of archaeological ceramic fabric: A comparison with a previous NAA study

    Energy Technology Data Exchange (ETDEWEB)

    Padilla, R. [Centro de Aplicaciones Tecnologicas y Desarrollo Nuclear (CEADEN), Laboratorio de Analisis Quimico, Calle 30 no. 502, Playa, Ciudad Habana (Cuba)]. E-mail: roman.padilla@infomed.sld.cu; Espen, P. van [University of Antwerp (Belgium); Torres, P.P. Godo [Centro de Antropologia, Havana (Cuba)

    2006-02-03

    The main drawbacks of EDXRF techniques, restricting its more frequent use for the specific purpose of compositional analysis of archaeological ceramic fabric, have been the insufficient sensitivity to determine some important elements (like Cr, REE, among others), a somewhat worse precision and the inability to perform standard-less quantitative procedures in the absence of suitable certified reference materials (CRM) for ceramic fabric. This paper presents the advantages of combining two energy dispersive X-ray fluorescence methods for fast and non-destructive analysis of ceramic fabric with increased sensitivity. Selective polarized excitation using secondary targets (EDPXRF) and radioisotope excitation (R-XRF) using a {sup 241}Am source. The analytical performance of the methods was evaluated by analyzing several CRM of sediment type, and the fitness for the purpose of compositional classification was compared with that obtained by using Instrumental Neutron Activation Analysis in a previous study of Cuban aborigine pottery.

  15. Influence of Composition on Properties of Medium Temperature Sintering (Ba, Sr)TiO3 Series Capacitor Ceramics

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The influence of the composition (Yb2O3, MgO, CeO2, Li2CO3) on the dielectric properties of medium temperature sintering (Ba,Sr)TiO3(BST) series capacitor ceramics was investigated by means of conventional technology process and orthogonal design experiments. The major secondary influencing factors and the influencing tendency of various factor′s levels for the dielectric properties of BST ceramics were obtained. The optimum formula for maximum dielectric constant (ε) and for minimum dielectric loss (tanδ) was obtained under the experimental conditions. The BST ceramics with optimum comprehensive properties was obtained by means of orthogonal design experiments, with the sintering temperature at 1200 ℃, the dielectric constant 5239, the dielectric loss 0.0097, withstand electric voltage over 6 MV·m-1, capacitance temperature changing rate (ΔC/C) -75.67%, and suited for Y5V character. The mechanism of the influence of various components on the dielectric properties of medium temperature sintering BST ceramics was studied, thus providing the basis for preparation of multilayer capacitor ceramics and single-chip capacitor ceramics.

  16. Replacement of Anterior Composite Resin Restorations Using Conservative Ceramics for Occlusal and Periodontal Rehabilitation: An 18-Month Clinical Follow-Up

    Directory of Open Access Journals (Sweden)

    Leonardo Fernandes da Cunha

    2016-01-01

    Full Text Available This case report describes a patient with discolored and fractured composite resin restorations on the anterior teeth in whom substitution was indicated. After wax-up and mock-up, the composite was removed and replaced with minimally invasive ceramic laminates. An established and predictable protocol was performed using resin cement. Minimally invasive ceramic restorations are increasingly being used to replace composite restorations. This treatment improves the occlusal and periodontal aspects during the planning and restorative phases, such as anterior guides, and laterality can be restored easily with ceramic laminates. In addition, the surface smoothness and contour of ceramic restorations do not affect the health of the surrounding periodontal tissues. Here we present the outcome after 18 months of clinical follow-up in a patient in whom composite resin restorations in the anterior teeth were replaced with minimally invasive ceramic laminates.

  17. Comparison of fracture resistance of teeth restored with ceramic inlay and resin composite: An in vitro study

    Directory of Open Access Journals (Sweden)

    Priti D Desai

    2011-01-01

    Conclusion: The fracture resistant strength of teeth restored with ceramic inlay was comparable to that of the normal intact teeth or slightly higher, while teeth restored with direct composite resin restoration showed less fracture resistant strength than that of the normal teeth.

  18. Research Progress in Ceramic- Matrix Composite Materials%陶瓷基复合材料的研究进展

    Institute of Scientific and Technical Information of China (English)

    王群; 刘欣; 李家科; 黄耀元; 周生娣

    2006-01-01

    综述了陶瓷基复合材料(ceramic matrix composite,CMC)的研究现状,对复合材料的补强增韧机理、界面、制备工艺作了较全面的介绍,并对CMC的未来发展进行了展望.

  19. Performance assessment of MCM-48 ceramic composite membrane by separation of AlCl3 from aqueous solution.

    Science.gov (United States)

    Kumar Basumatary, Ashim; Kumar Ghoshal, Aloke; Pugazhenthi, G

    2016-12-01

    Three dimensional ordered mesoporous MCM-48 membrane was fabricated on a circular shaped ceramic support by in-situ hydrothermal method. The synthesized MCM-48 powder and MCM-48 ceramic composite membrane were characterized by X-ray diffraction (XRD), thermogravimetric analysis (TGA) and field emission scanning electron microscopy (FESEM). The porosity and pore size of the composite membrane are reduced considerably by the deposition of MCM-48 on the support. The formation of MCM-48 is verified by the XRD analysis. Three stepwise mechanisms for surfactant removal are observed by TGA analysis. FESEM images clearly signify the deposition of MCM-48 on the ceramic support. The pure water flux of the support and MCM-48 composite membrane is found to be 3.63×10(-6) and 4.18×10(-8)m(3)/m(2)skPa, respectively. The above prepared MCM-48 ceramic composite membrane is employed for the removal of AlCl3 from aqueous solution and the highest rejection of 81% is obtained at an applied pressure of 276kPa with salt concentration of 250ppm.

  20. Ceramic-intermetallic composites produced by mechanical alloying and spark plasma sintering

    CERN Document Server

    Cabanas-Moreno, J G; Martínez-Sanchez, R; Delgado-Gutierrez, O; Palacios-Gomez, J; Umemoto, M

    1998-01-01

    Nano-and microcomposites of intermetallic (Co/sub 3/Ti, AlCo/sub 2 /Ti) and ceramic (TiN, Ti(C, N), Al/sub 2/O/sub 3/) phases have been produced by spark plasma sintering (SPS) of powders resulting from mechanical alloying of Al-Co-Ti elemental powder mixtures. The mechanically alloyed powders consisted of mixtures of nanocrystalline and amorphous phases which, on sintering, transformed into complex microstructures of the intermetallic and ceramic phases. For Al contents lower than about 30 at% in the original powder mixtures, the use of SPS led to porosities of 1-2% in the sintered compacts and hardness values as high as ~1700 kg/mm/sup 2/; in these cases, the composite matrix was TiN and Ti(C, N), with the Al/sub 2/O/sub 3/ phase found as finely dispersed particles in the matrix and the Co /sub 3/Ti and AlCo/sub 2/Ti phases as interdispersed grains. (19 refs).

  1. Characterization of Ceramic Composite-Membranes Prepared by ORMOSIL Coating Sol

    Institute of Scientific and Technical Information of China (English)

    Goo-Dae Kim; Tae-Bong Kim

    2004-01-01

    Sol-gel methods offer many advantages over conventional slip-casting, including the ability to produce ceramic membranes. They are purer, more homogeneous, more reactive and contain a wider variety of compositions. We produced ormosil sol using sol-gel process under different molecular weight of polymer species [polyethylene glycol (PEG) ] in total system [Tetraethyl ortho silicate(TEOS)-polyethylene glycol (PEG)]. The properties of as-prepared ormosil sol such as,viscosity, gelation time were characterized. Also, the ceramic membrane was prepared by dip-coating with synthetic sol and its micro-structure was observed by scanning electron microscopy. The permeability and rejection efficiency of membrane for oil/water emulsion were evaluated as cross-flow apparatus. The ormosil sol coated Membrane is easily formed by steric effect of polymer and it improves flux efficiency because infiltration into porous support decreased. Its flux efficiency is elevated about 200(1/m2·h) compared with colloidal sol coated membrane at point of five minutes from starting test.

  2. Structural properties of a bone-ceramic composite as a promising material in spinal surgery

    Energy Technology Data Exchange (ETDEWEB)

    Kirilova, I. A., E-mail: IKirilova@mail.ru; Sadovoy, M. A.; Podorozhnaya, V. T., E-mail: VPodorognaya@niito.ru; Taranov, O. S. [Novosibirsk Research Institute of Traumatology and Orthopedics n.a. Ya.L. Tsivyan, Novosibirsk (Russian Federation); Klinkov, S. V.; Kosarev, V. F. [Christianovich Institute of Theoretical and Applied Mechanics, SB RAS, Novosibirsk (Russian Federation); Shatskaya, S. S. [Institute of Solid State Chemistry and Mechanochemistry, SB RAS, Novosibirsk (Russian Federation)

    2015-11-17

    The paper describes the results of in vitro tests of composite bone-ceramic implants and procedures for modifying implant surfaces to enhance osteogenesis. Analysis of CBCI ESs demonstrated that they have a porous structure with the mean longitudinal pore size of 70 µm and the mean transverse pore size of 46 µm; surface pores are open, while inner pores are closed. Elemental analysis of the CBCI surface demonstrates that CBCIs are composed of aluminum and zirconium oxides and contain HA inclusions. Profilometry of the CBCI ES surface revealed the following deviations: the maximum deviation of the profile in the sample center is 15 µm and 16 µm on the periphery, while the arithmetical mean and mean square deviations of the profile are 2.65 and 3.4 µm, respectively. In addition, CBCI biodegradation products were pre-examined; a 0.9% NaCl solution was used as a comparison group. Potentially toxic and tissue accumulated elements, such as cadmium, cobalt, mercury, and lead, are present only in trace amounts and have no statistically significant differences with the comparison group, which precludes their potential toxic effects on the macroorganism. Ceramic-based CBCI may be effective and useful in medicine for restoration of the anatomic integrity and functions of the bone tissue.

  3. Structural properties of a bone-ceramic composite as a promising material in spinal surgery

    Science.gov (United States)

    Kirilova, I. A.; Sadovoy, M. A.; Podorozhnaya, V. T.; Taranov, O. S.; Klinkov, S. V.; Kosarev, V. F.; Shatskaya, S. S.

    2015-11-01

    The paper describes the results of in vitro tests of composite bone-ceramic implants and procedures for modifying implant surfaces to enhance osteogenesis. Analysis of CBCI ESs demonstrated that they have a porous structure with the mean longitudinal pore size of 70 µm and the mean transverse pore size of 46 µm; surface pores are open, while inner pores are closed. Elemental analysis of the CBCI surface demonstrates that CBCIs are composed of aluminum and zirconium oxides and contain HA inclusions. Profilometry of the CBCI ES surface revealed the following deviations: the maximum deviation of the profile in the sample center is 15 µm and 16 µm on the periphery, while the arithmetical mean and mean square deviations of the profile are 2.65 and 3.4 µm, respectively. In addition, CBCI biodegradation products were pre-examined; a 0.9% NaCl solution was used as a comparison group. Potentially toxic and tissue accumulated elements, such as cadmium, cobalt, mercury, and lead, are present only in trace amounts and have no statistically significant differences with the comparison group, which precludes their potential toxic effects on the macroorganism. Ceramic-based CBCI may be effective and useful in medicine for restoration of the anatomic integrity and functions of the bone tissue.

  4. Melt Infiltrated Ceramic Matrix Composites for Shrouds and Combustor Liners of Advanced Industrial Gas Turbines

    Energy Technology Data Exchange (ETDEWEB)

    Gregory Corman; Krishan Luthra; Jill Jonkowski; Joseph Mavec; Paul Bakke; Debbie Haught; Merrill Smith

    2011-01-07

    This report covers work performed under the Advanced Materials for Advanced Industrial Gas Turbines (AMAIGT) program by GE Global Research and its collaborators from 2000 through 2010. A first stage shroud for a 7FA-class gas turbine engine utilizing HiPerComp{reg_sign}* ceramic matrix composite (CMC) material was developed. The design, fabrication, rig testing and engine testing of this shroud system are described. Through two field engine tests, the latter of which is still in progress at a Jacksonville Electric Authority generating station, the robustness of the CMC material and the shroud system in general were demonstrated, with shrouds having accumulated nearly 7,000 hours of field engine testing at the conclusion of the program. During the latter test the engine performance benefits from utilizing CMC shrouds were verified. Similar development of a CMC combustor liner design for a 7FA-class engine is also described. The feasibility of using the HiPerComp{reg_sign} CMC material for combustor liner applications was demonstrated in a Solar Turbines Ceramic Stationary Gas Turbine (CSGT) engine test where the liner performed without incident for 12,822 hours. The deposition processes for applying environmental barrier coatings to the CMC components were also developed, and the performance of the coatings in the rig and engine tests is described.

  5. Assessing the static behavior of hybrid CNT-metal-ceramic composite plates

    Directory of Open Access Journals (Sweden)

    M. A. R. Loja

    2016-07-01

    Full Text Available Functionally graded materials are commonly particulate composites characterized by a varying spatial distribution of the inclusion particles. Because of this, these materials possess a great suitability potential concerning to material properties, which can be very useful to achieve specified structural behaviors. Significant features of these materials are related to their thermal barrier properties especially when ceramic materials are involved, and to the mitigation of abrupt stresses transitions, typically found in laminates. From the manufacturing point of view as well as from the computational perspective, these materials can be thought as effectively having a continuous variation of their constituent phases and consequently their properties, or by resulting from the stacking of a specified number of layers, each having constant properties. This work presents a set of parametric studies aiming to characterize the static response of hybrid functionally graded plates, concerning to their transverse displacement profile and stresses distributions. To this purpose, one considers parameters such as different ceramic materials, plates’ aspect ratio, continuous or discrete variation of phase’s mixture through thickness, the carbon nanotubes (CNT weight fraction contents and the type of nanotubes. The results obtained are discussed and conclusions are drawn.

  6. Dielectric and varistor properties of rare-earth-doped ZnO and CaCu3Ti4O12 composite ceramics

    Science.gov (United States)

    Lu, Huafei; Lin, Yuanhua; Yuan, Jiancong; Nan, Cewen; Chen, Kexin

    2013-02-01

    To investigate the multi-functional ceramics with both high permittivity and large nonlinear coefficient, we have prepared rare-earth Tb-and-Co doped ZnO and TiO2-rich CaCu3Ti4O12 (TCCTO) powders by chemical co-precipitation and sol-gel methods respectively, and then obtained the TCCTO/ZnO composite ceramics, sintered at 1100°C for 3 h in air. Analyzing the composite ceramics of the microstructure and phase composition indicated that the composite ceramics were composed of the main phases of ZnO and CaCu3Ti4O12 (CCTO). Our results revealed that the TCCTO/ZnO composite ceramics showed both high dielectric and good nonlinear electrical behaviors. The composite ceramic of TCCTO: ZnO = 0.3 exhibited a high dielectric constant of 210(1 kHz) with a nonlinear coefficient of 11. The dielectric behavior of TCCTO/ZnO composite could be explained by the mixture rule. With the high dielectric permittivity and tunable varistor behaviors, the composite ceramics has a potential application for the higher voltage transportation devices.

  7. GARROTXA cosmological simulations of Milky Way like galaxies - I. Hot gas and the missing baryons

    CERN Document Server

    Roca-Fàbrega, Santi; Colín, Pedro; Figueras, Francesca; Krongold, Yair; Velázquez, Héctor

    2015-01-01

    We introduce a new set of simulations of a Milky Way like galaxy using the AMR code ART + hydrodynamics in a $\\Lambda$CDM cosmogony. The simulation series is named GARROTXA and follow the formation of a late type galaxy from z=60 with a final virial mass of \\sim$7.4$\\times$10$^{11}$M$_{\\odot}$. This system has no major mergers since z=3 and at z=0 becomes a disk late-type spiral galaxy. Several of its large scale properties fall inside recent observational limits of our Galaxy, like the rotation curve shape, the presence of a stellar bar and flare, and a gaseous disk warp, as well as the stellar and baryonic mass. Here, as a first scientific exploitation of the model we study the total amount and spatial distribution of hot X-ray luminous gas. We do not observe in our models a significant presence of a hot gas thick disk as has been recently discussed in observational studies. The analysis of hot gas mock observations (column density and emission measure) revealed that commonly used hypothesis assumed to deri...

  8. Investigation of austenitic alloys for advanced heat recovery and hot gas cleanup systems

    Energy Technology Data Exchange (ETDEWEB)

    Swindeman, R.W.; Ren, W.

    1996-06-01

    The objective of the research is to provide databases and design criteria to assist in the selection of optimum alloys for construction of components needed to contain process streams in advanced heat recovery and hot-gas cleanup systems. Typical components include: steam line piping and superheater tubing for low emission boilers (600 to 700{degrees}C), heat exchanger tubing for advanced steam cycles and topping cycle systems (650 to 800{degrees}C), foil materials for recuperators, on advanced turbine systems (700 to 750{degrees}C), and tubesheets for barrier filters, liners for piping, cyclones, and blowback system tubing for hot-gas cleanup systems (850 to 1000{degrees}C). The materials being examined fall into several classes, depending on which of the advanced heat recovery concepts is of concern. These classes include martensitic steels for service to 650{degrees}C, lean stainless steels and modified 25Cr-30Ni steels for service to 700{degrees}C, modified 25Cr-20Ni steels for service to 900{degrees}C, and high Ni-Cr-Fe or Ni-Cr-Co-Fe alloys for service to 1000{degrees}C.

  9. Redistributing hot gas around galaxies: do cool clouds signal a solution to the overcooling problem?

    CERN Document Server

    Kaufmann, Tobias; Maller, Ariyeh H; Fang, Taotao; Wadsley, James

    2008-01-01

    We present a pair of high-resolution smoothed particle hydrodynamics (SPH) simulations that explore the evolution and cooling behavior of hot gas around Milky-Way size galaxies. The simulations contain the same total baryonic mass and are identical other than their initial gas density distributions. The first is initialised with a low entropy hot gas halo that traces the cuspy profile of the dark matter, and the second is initialised with a high-entropy hot halo with a cored density profile as might be expected in models with pre-heating feedback. Galaxy formation proceeds in dramatically different fashion depending on the initial setup. While the low-entropy halo cools rapidly, primarily from the central region, the high-entropy halo is quasi-stable for ~4 Gyr and eventually cools via the fragmentation and infall of clouds from ~100 kpc distances. The low-entropy halo's X-ray surface brightness is ~100 times brighter than current limits and the resultant disc galaxy contains more than half of the system's ba...

  10. In bed and downstream hot gas desulphurization during solid fuel gasification: A review

    Energy Technology Data Exchange (ETDEWEB)

    Meng, Xiangmei; de Jong, Wiebren; Pal, Ranadeep; Verkooijen, Adrian H.M. [Faculty of Mechanical, Maritime and Materials Engineering, Process and Energy Department, Energy Technology Section, Delft University of Technology, Leeghwaterstraat 44, 2628 CA, Delft (Netherlands)

    2010-08-15

    Syngas produced by gasification process of biomass fuels is an environmental friendly alternative to conventional petrochemical fuels for the production of electricity, hydrogen, synthetic transportation biofuels and other chemicals. However, the advanced utilization of syngas is significantly limited due to the contaminants which can seriously deactivate the catalysts used for downstream reaction such as steam reforming methane, Fischer-Tropsch synthesis and corrosion of downstream equipments such as a gas turbine. Among the contaminants, sulphur compounds produced in the gasification process, which are mainly H{sub 2}S with small amounts of COS, CS{sub 2} and thiophenes depending on process conditions, must be removed. For biomass feedstock advances are required in the cleanup technologies and processes to upgrade the raw product gas with minimal impact on the overall process efficiency. Hot gas desulphurization (HGD) can improve the overall thermal efficiency due to the elimination of fuel gas cooling and associated heat exchangers. With this aim, the present review paper highlights currently developed methods used for desulphurization of hot gas produced from gasification process of solid fuels. The methods presented here are for both in situ and downstream sulphur capture. Also, the attention is paid to the regeneration of the used materials. In situ sulphur capture is mainly done by using calcium-based sorbents such as limestone and dolomite, whereas downstream sulphur capture is mainly focused on the use of regenerable single, mixed, and supported metal oxides. A comparison is indicated at the end to show the sulphur loading of various materials. (author)

  11. Supernova Feedback and the Hot Gas Filling Fraction of the Interstellar Medium

    CERN Document Server

    Li, Miao; Cen, Renyue; Bryan, Greg L; Naab, Thorsten

    2015-01-01

    Supernovae are the most energetic among stellar feedback processes, and are crucial for regulating the interstellar medium (ISM) and launching galactic winds. We explore how supernova remnants (SNRs) create a multiphase medium by performing high resolution, 3D hydrodynamical simulations at various SN rates, $S$, and ISM average densities, $n$. We find that the evolution of a SNR in a self-consistently generated three-phase ISM is qualitatively different from that in a uniform or a two-phase warm/cold medium. By traveling faster and further in the cooling-inefficient hot phase, the spatial-temporal domain of a SNR is enlarged by $>10^{2.5}$ in a hot-dominated multiphase medium (HDMM) compared to the uniform case. We then examine the resultant ISM as we vary $n$ and $S$, finding that a steady state can only be achieved when the hot gas volume fraction \\fvh $\\lesssim 0.6\\pm 0.1$. Above that, overlapping SNRs render connecting topology of the hot gas, and such a HDMM is subjected to thermal runaway with growing p...

  12. CRADA opportunities with METC`s gasification and hot gas cleanup facility

    Energy Technology Data Exchange (ETDEWEB)

    Galloway, E.N.; Rockey, J.M.; Tucker, M.S.

    1995-06-01

    Opportunities exist for Cooperative Research and Development Agreements (CRADA) at the Morgantown Energy Technology Center (METC) to support commercialization of IGCC power systems. METC operates an integrated gasifier and hot gas cleanup facility for the development of gasification and hot gas cleanup technologies. The objective of our program is to gather performance data on gasifier operation, particulate removal, desulfurization and regeneration technologies. Additionally, slip streams are provided for developing various technologies such as; alkali monitoring, particulate measuring, chloride removal, and contaminate recovery processes. METC`s 10-inch diameter air blown Fluid Bed Gasifier (FBG) provides 300 lb/hr of coal gas at 1100{degrees}F and 425 psig. The particulate laden gas is transported to METC`s Modular Gas Cleanup Rig (MGCR). The gas pressure is reduced to 285 psig before being fed into a candle filter vessel. The candle filter vessel houses four candle filters and multiple test coupons. The particulate free gas is then desulfurized in a sorbent reactor. Starting in 1996 the MGCR system will be able to regenerate the sorbent in the same vessel.

  13. Measuring the extent of x-ray emitting hot gas haloes around elliptical galaxies

    Science.gov (United States)

    Alpaslan, Mehmet; Marcum, Pamela M.

    2017-01-01

    The hot, x-ray emitting gas halos around galaxies can serve as tracers of previous merger history, and provide insight into the formation processes of elliptical galaxies. In order to better understand the relationship between a galaxy's local environment and its x-ray emitting hot gas corona, we examine the x-ray emission from 117 early type galaxies selected from SDSS DR12 that have been observed with Chandra's ACIS detector. We have developed a new methodology for determining the effective and Petrosian radii of the x-ray emission from the hot coronae of these galaxies, and with it find a positive correlation between fifth nearest neighbour density and corona size. Notably, we do not see a corresponding correlation between size and other galaxy properties such as mass, r-band Petrosian radius, and metallicity. These results suggest that the physical processes that drive the extension of the hot gas halo do not significantly influence the stellar content of the elliptical galaxy.

  14. The effects of residual stress, viscoelastic and thermodynamic parameters on apparent fracture toughness of dental bilayer ceramic composites

    Science.gov (United States)

    Taskonak, Burak

    Bilayer dental ceramic composites used for fixed partial dentures are becoming more widely used in dental practices because of their biocompatibility, aesthetic properties, and chemical durability. However, large statistical variations in the strength of ceramics are associated with the structural flaws as a result of processing and complex stress states within the surfaces of the materials because of thermal properties of each layer. In addition, partial delaminations of the veneer layer and connector fractures of bilayer ceramic fixed partial dentures (FPDs) have been observed in a clinical study which is a part of this dissertation. Analysis of fracture surfaces of failed FPDs reveals that such fractures of the veneering ceramic are most likely caused by lateral crack growth. Global residual stresses associated with the coefficient of thermal expansion differences between core and veneering ceramics can cause lateral crack initiation. Also, rapid cooling of bilayer ceramics from the sintering temperature of the glass veneer may not allow the interfacial stresses in the viscoelastic glass to relax to equilibrium values. This can further contribute to the propagation of lateral cracks. Furthermore, local residual stresses that develop in the plastic deformation zone below sharp contact areas on the occlusal surface are another contributor to lateral crack growth. Superposition of global residual stresses and a Boussinesq stress field can incrementally increase the possibility of lateral crack growth. The long-range goals of this study are to critically analyze the lateral crack growth mechanisms associated with residual stresses, to modify residual tensile stress distributions by controlled heat treatment, and to minimize the probability of veneering ceramic fractures. Four approaches were used to accomplish these goals: (1) clinical evaluation of a bilayer ceramic fixed partial denture system; (2) fracture surface analysis of clinically failed FPDs; (3

  15. Analyses of fine paste ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Sabloff, J A [ed.

    1980-01-01

    Four chapters are included: history of Brookhaven fine paste ceramics project, chemical and mathematical procedures employed in Mayan fine paste ceramics project, and compositional and archaeological perspectives on the Mayan fine paste ceramics. (DLC)

  16. Chandra Detects Halo Of Hot Gas Around Milky Way-Like Galaxy

    Science.gov (United States)

    2001-07-01

    The first unambiguous evidence for a giant halo of hot gas around a nearby, spiral galaxy much like our own Milky Way was found by astronomers using NASA's Chandra X-ray Observatory. This discovery may lead to a better understanding of our own Galaxy, as well the structure and evolution of galaxies in general. A team of astronomers, led by Professor Daniel Wang of the University of Massachusetts, Amherst, observed NGC 4631, a spiral galaxy approximately 25 million light years from Earth with both Chandra and NASA's Hubble Space Telescope. While previous X-ray satellites have detected extended X-ray emission from this and other spiral galaxies, because of Chandra's exceptional resolution this is the first time that astronomers were able to separate the individual X-ray sources from the diffuse halo. Chandra found the diffuse halo of X-ray gas to be radiating at a temperature of almost 3 million degrees and extending some 25,000 light years from the galactic plane. "Scientists have debated for over 40 years whether the Milky Way has an extended corona, or halo, of hot gas," said Wang, lead author of the paper which appeared this month in The Astrophysical Journal Letters. "Of course since we are within the Milky Way, we can't get outside and take a picture. However, by studying similar galaxies like NGC 4631, we can get an idea of what's going on within our own Galaxy." The Chandra image reveals a halo of hot gas that extends for approximately 25,000 light years above the disk of the galaxy. One important feature of the X-ray emission from NGC 4631 is that it closely resembles the overall size and shape seen in the radio emission from the galaxy. This indicates that there may be a close connection between the outflows of hot gas, seen in X-rays, and the galaxy's magnetic field, revealed by radio emission. The Hubble image of NGC 4631 shows filamentary, loop-like structures enclosing enhanced X-ray-emitting gas and emanating from regions of recent star formation in

  17. Hot gas cleanup test facility for gasification and pressurized combustion project. Quarterly report, October--December 1995

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-02-01

    The objective of this project is to evaluate hot gas particle control technologies using coal-derived gas streams. This will entail the design, construction, installation, and use of a flexible test facility which can operate under realistic gasification and combustion conditions. The conceptual design of the facility was extended to include a within scope, phased expansion of the existing Hot Gas Cleanup Test Facility Cooperative Agreement to also address systems integration issues of hot particulate removal in advanced coal-based power generation systems. This expansion included the consideration of the following modules at the test facility in addition to the original Transport Reactor gas source and Hot Gas Cleanup Units: Carbonizer/pressurized circulating fluidized bed gas source; hot gas cleanup units to mate to all gas streams; combustion gas turbine; and fuel cell and associated gas treatment. This expansion to the Hot Gas Cleanup Test Facility is herein referred to as the Power Systems Development Facility (PSDF). The major emphasis during this reporting period was continuing the detailed design of the facility towards completion and integrating the balance-of-plant processes and particulate control devices (PCDs) into the structural and process designs. Substantial progress in construction activities was achieved during this quarter.

  18. The utilization of trace chemical composition to correlate ceramics with clay deposits

    Energy Technology Data Exchange (ETDEWEB)

    Nunes, Kelly P.; Toyota, Rosimeiri G.; Munita, Casimiro S.; Oliveira, Paulo M.S. [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)], E-mail: kpnunes@yahoo.com.br, E-mail: camunita@ipen.br; Neves, Eduardo G. [Universidade de Sao Paulo (USP), SP (Brazil). Museu de Arqueologia e Etnologia (MAE)], E-mail: egneves@usp.br; Soares, Emilio A.A. [Universidade Federal do Amazonas (UFAM), Manaus, AM (Brazil). Dept. de Geociencias], E-mail: easoares@usp.br

    2007-07-01

    In this work, 22 clay samples near Hatahara and Acutuba archaeological sites, and 135 ceramic samples were analyzed by means of Instrumental Neutron Activation Analysis. INAA is the most suitable technique because it does not require mineralization of samples and has high sensitivity, accuracy and precision. The samples were irradiated in IEA-R1 reactor at IPEN-CNEN-SP at thermal neutron flux of 8,92x10{sup 12} cm{sup -2}s{sup -1} during one hour. The elementary concentration results were studied using multivariate statistical methods. The compositions group classification was done through cluster analysis and the similarity/dissimilarity among the samples was studied by means of discriminant analysis. (author)

  19. Ultrasonic Guided-Wave Scan System Used to Characterize Microstructure and Defects in Ceramic Composites

    Science.gov (United States)

    Roth, Don J.; Cosgriff, Laura M.; Martin, Richard E.; Verrilli, Michael J.; Bhatt, Ramakrishna T.

    2004-01-01

    Ceramic matrix composites (CMCs) are being developed for advanced aerospace propulsion applications to save weight, improve reuse capability, and increase performance. However, mechanical and environmental loads applied to CMCs can cause discrete flaws and distributed microdamage, significantly reducing desirable physical properties. Such microdamage includes fiber/matrix debonding (interface failure), matrix microcracking, fiber fracture and buckling, oxidation, and second phase formation. A recent study (ref. 1) of the durability of a C/SiC CMC discussed the requirement for improved nondestructive evaluation (NDE) methods for monitoring degradation in these materials. Distributed microdamage in CMCs has proven difficult to characterize nondestructively because of the complex microstructure and macrostructure of these materials. This year, an ultrasonic guided-wave scan system developed at the NASA Glenn Research Center was used to characterize various microstructural and flaw conditions in SiC/SiC (silicon carbide fiber in silicon carbide matrix) and C/SiC (carbon fiber in silicon carbide matrix) CMC samples.

  20. Electrical properties and flux performance of composite ceramic hydrogen separation membranes

    DEFF Research Database (Denmark)

    Fish, J.S.; Ricote, Sandrine; O'Hayre, R.

    2015-01-01

    The electrical properties and hydrogen permeation flux behavior of the all-ceramic protonic/electronic conductor composite BaCe0.2Zr0.7Y0.1O3-δ/Sr0.95Ti0.9Nb0.1O3-δ (BCZY27/STN95: BS27) are evaluated. Conductivity and hydrogen permeability are examined as a function of phase volume ratios. Total...... conductivities of 0.01-0.06 S cm-1 are obtained in moist (+1% H2O) H2/inert gas from 600-800 °C for 50 volume% STN95. With increasing STN95 content (60 and 70 volume%), conductivity increases by 5-10 times, but displays a semiconductor-type dependence, even at 70 volume% STN95. The conductivity is modeled...

  1. Comparison of results from different NDE techniques from ceramic matrix composites with varying porosity levels

    Science.gov (United States)

    Smyth, Imelda; Ojard, Greg; Santhosh, Unni; Ahmad, Jalees; Gowayed, Yasser

    2015-03-01

    Ceramic matrix composites (CMC's) are attractive materials for use in advanced turbine engines. Due to the nature of available processing techniques, however, the amount and distribution of porosity in CMC's can vary greatly. This can be particularly true in parts with complex geometries. It is therefore important to characterize the porosity with non-destructive techniques and understand its effect on properties. A series of CMC samples were fabricated with varying levels of porosity and analyzed with different NDE techniques. The results were categorized and analyzed with respect to ease of interpretation and degree to which they could be quantified and used in models to determine the effects of defects. The results were also correlated with microstructural examination and mechanical properties.

  2. Prediction of stress-strain behavior of ceramic matrix composites using unit cell model

    Directory of Open Access Journals (Sweden)

    Suzuki Takuya

    2015-01-01

    Full Text Available In this study, the elastic modulus and the stress-strain curve of ceramic matrix composites (CMCs were predicted by using the unit cell model that consists of fiber bundles and matrix. The unit cell model was developed based on the observation of cross sections of CMCs. The elastic modulus of CMCs was calculated from the results of finite element analysis using the developed model. The non-linear behavior of stress-strain curve of CMCs was also predicted by taking the degradation of the elastic modulus into consideration, where the degradation was related to the experimentally measured crack density in CMCs. The approach using the unit cell model was applied to two kinds of CMCs, and good agreement was obtained between the experimental and the calculated results.

  3. Preliminary evaluation of adhesion strength measurement devices for ceramic/titanium matrix composite bonds

    Science.gov (United States)

    Pohlchuck, Bobby; Zeller, Mary V.

    1992-01-01

    The adhesive bond between ceramic cement and a titanium matrix composite substrate to be used in the National Aerospace Plane program is evaluated. Two commercially available adhesion testers, the Sebastian Adherence Tester and the CSEM REVETEST Scratch Tester, are evaluated to determine their suitability for quantitatively measuring adhesion strength. Various thicknesses of cements are applied to several substrates, and bond strengths are determined with both testers. The Sabastian Adherence Tester has provided limited data due to an interference from the sample mounting procedure, and has been shown to be incapable of distinguishing adhesion strength from tensile and shear properties of the cement itself. The data from the scratch tester has been found to be difficult to interpret due to the porosity and hardness of the cement. Recommendations are proposed for a more reliable adhesion test method.

  4. Environmental/Thermal Barrier Coatings for Ceramic Matrix Composites: Thermal Tradeoff Studies

    Science.gov (United States)

    Murthy, Pappu L. M.; Brewer, David; Shah, Ashwin R.

    2007-01-01

    Recent interest in environmental/thermal barrier coatings (EBC/TBCs) has prompted research to develop life-prediction methodologies for the coating systems of advanced high-temperature ceramic matrix composites (CMCs). Heat-transfer analysis of EBC/TBCs for CMCs is an essential part of the effort. It helps establish the resulting thermal profile through the thickness of the CMC that is protected by the EBC/TBC system. This report documents the results of a one-dimensional analysis of an advanced high-temperature CMC system protected with an EBC/TBC system. The one-dimensional analysis was used for tradeoff studies involving parametric variation of the conductivity; the thickness of the EBC/TBCs, bond coat, and CMC substrate; and the cooling requirements. The insight gained from the results will be used to configure a viable EBC/TBC system for CMC liners that meet the desired hot surface, cold surface, and substrate temperature requirements.

  5. PTA clad (Cr,Fe)7C3/γ-Fe in situ ceramal composite coating

    Institute of Scientific and Technical Information of China (English)

    Junbo Liu; Limei Wang; Jihua Huang

    2006-01-01

    A wear-resistant (Cr, Fe)7C3/γ-Fe in situ ceramal composite coating was fabricated on the substrate of 0.45wt%C carbon steel by a plasma-transferred arc cladding process using the Fe-Cr-C elemental powder blends. The microstructure, microhardness, and dry-sliding wear resistance of the coating were evaluated. The results indicate that the microstructure of the coating, which was composed of (Cr, Fe)7C3 primary phase uniformly distributed in the γ-Fe, and the (Cr, Fe)7C3 eutectic matrix was metallurgically bonded to the 0.45wt%C carbon steel substrate. From substrate to coating, the microstructure of the coating exhibited an evident epitaxial growth character. The coating, indehiscent and tack-free, had high hardness and appropriate gradient. It had excellent wear resistance under the dry sliding wear test condition.

  6. Structural and compositional investigation of ancient ceramics from a fortified settlement in south-western Romania

    Science.gov (United States)

    Ponta, O.; Vulpoi, A.; Zirra, V. V.; Simon, S.

    2016-10-01

    We report on an interdisciplinary study focused on investigation of pottery fragments collected from the foundation of the wall of protohistoric site La Cetate, Bazdana village, Romania, close to the river Danube, dated towards the end of fourth century BC. The occurrence of pottery pieces under walls of that times is related to the foundation ritual. The samples were analysed by scanning electron microscopy (SEM) coupled with energy dispersive X-ray (EDX) spectroscopy, thermal analysis, X-ray diffraction (XRD) Fourier transform infrared (FTIR) and electron paramagnetic resonance (EPR) spectroscopies. The characterization of the samples includes chemical composition and microstructural properties imposed by processing conditions. They are slightly calcareous ceramic matrices. The identified crystalline phases are preponderantly quartz, with plagioclase, mica, wollastonite and magnetite. The results indicate that the possible firing temperature in air could be above 1100 °C, or lower - if the artisans used reducing atmosphere, that is impressive for that times.

  7. Preparation and performance of thin-layered PdAu/ceramic composite membranes

    Energy Technology Data Exchange (ETDEWEB)

    Shi, Lei; Goldbach, Andreas; Zeng, Gaofeng; Xu, Hengyong [Dalian Institute of Chemical Physics, Chinese Academy of Science, Zhongshan Road 457, Dalian 116023 (China)

    2010-05-15

    Preparation of 3-5 {mu}m thick, hydrogen-selective PdAu layers via sequential electroless plating of Pd and Au onto ceramic microfiltration membranes was investigated employing a cyanide-free Au plating bath. The Au deposition rate was strongly dependent on bath temperature and alkalinity reaching an optimum at 333 K and pH 10. Homogenous alloying of the separate metal layers under atmospheric H{sub 2} proved to be a protracted process and required approximately a week at 873 K for a PdAu layer as thin as 3 {mu}m. After 300 h annealing at 823 K the 5 {mu}m thick PdAu layer of a composite membrane still exhibited a Au gradient declining from 7.4 at.% at the top surface to 5.5 at.% at the support interface despite that the H{sub 2} permeation rate had become stable. Nonetheless, the membrane exhibited a very high H{sub 2} permeability of e.g. 1.3 x 10{sup -8} mol m m{sup -2} s{sup -1} Pa{sup -0.5} at 673 K, but it decreased much faster with temperature below 573 K than above, likely due to a change from bulk H diffusion-controlled to H{sub 2} adsorption or desorption-limited transport. The composite membrane withstood cycling between 523 and 723 K in H{sub 2} well showing that differing thermal expansion of the joined metallic and ceramic materials stayed within the tolerance range up to 723 K. (author)

  8. Study of Gamma Ray Exposure Buildup Factor for Some Ceramics with Photon Energy, Penetration Depth and Chemical Composition

    Directory of Open Access Journals (Sweden)

    Tejbir Singh

    2013-01-01

    Full Text Available Gamma ray exposure buildup factor for some ceramics such as boron nitride (BN, magnesium diboride (MgB2, silicon carbide (SiC, titanium carbide (TiC and ferrite (Fe3O4 has been computed using five parametric geometric progression (G.P. fitting method in the energy range of 0.015 to 15.0 MeV, up to the penetration of 40 mean free path (mfp. The variation of exposure buildup factors for all the selected ceramics with incident photon energy, penetration depth, and chemical composition has been studied.

  9. Dielectric and piezoelectric properties of (Li, Ce) modified NaBi5Ti5O18composite ceramics

    Institute of Scientific and Technical Information of China (English)

    MA Lei; ZHAO Kun; LI Jixia; WU Qi; ZHAO Minglei; WANG Chunlei

    2009-01-01

    Nominal (Li0.5Ce0.5)x(Na0.5Bi0.5)(1-x)Na0.5Bi4.5Ti5O18 composite ceramics were fabricated using conventional solid-state reaction method. The coexistence of bismuth layer-structured phase and perovskite phase was determined in these ceramics using XRD technique. At room temperature, the x=0.11 sample showed the largest piezoelectric constant, d33, of about 26.5 pC/N and the largest electromechanical coupling factor, kt, of about 30%. Even after annealing at 500 ℃, the value of d33 was still about 19 pC/N, in x=0.08-0.11 samples. Moreover, these composite ceramics showed low temperature coefficients of dielectric constant and high electrical resistivity in the temperature region of 450-550 ℃. These results indicated that (Li, Ce) modified NaBi5Ti5O18 composite ceramics were promising piezoelectric materials for high-temperature applications.

  10. Dielectric properties of barium strontium titanate / non ferroelectric oxide ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Nenez, S. [THALES, Domaine de Corbeville, Orsay (France); Univ. de Bourgogne, Lab. de Recherche sur la Reactivite des Solides, Dijon (France); Morell, A.; Pate, M.; Ganne, J.P. [THALES, Domaine de Corbeville, Orsay (France); Maglione, M. [Inst. de Chimie de la Matiere Condensee de Bordeaux - CNRS, Pessac (France); Niepce, J.C. [Univ. de Bourgogne, Lab. de Recherche sur la Reactivite des Solides, Dijon (France)

    2002-07-01

    Barium strontium titanate ceramics present high dielectric permittivity and tunability. In order to reduce their permittivity and loss tangent while keeping tunability, various composites of barium strontium titanate oxide Ba{sub 0.6}Sr{sub 0.4}TiO{sub 3} combined with non-ferroelectric oxides such as magnesium titanate MgTiO{sub 3} or magnesia MgO were investigated. The Ba-Sr oxide powder was mixed with 20, 40 or 60 wt% of the non-ferroelectric oxide (NFO). The paper discusses the processing and the material characterisations by X-ray diffraction and SEM. A secondary phase BaMg{sub 6}Ti{sub 6}O{sub 19} was detected only in the composites synthesised with MgTiO{sub 3}. The microstructure and the dielectric characteristics are presented and discussed. A correlation between the microstructure of the composites, including secondary phase and the dielectric properties is proposed. (orig.)

  11. Investigation of Effects of Material Architecture on the Elastic Response of a Woven Ceramic Matrix Composite

    Science.gov (United States)

    Goldberg, Robert K.; Bonacuse, Peter J.; Mital, Subodh K.

    2012-01-01

    To develop methods for quantifying the effects of the microstructural variations of woven ceramic matrix composites on the effective properties and response of the material, a research program has been undertaken which is described in this paper. In order to characterize and quantify the variations in the microstructure of a five harness satin weave, CVI SiC/SiC, composite material, specimens were serially sectioned and polished to capture images that detailed the fiber tows, matrix, and porosity. Open source quantitative image analysis tools were then used to isolate the constituents and collect relevant statistics such as within ply tow spacing. This information was then used to build two dimensional finite element models that approximated the observed section geometry. With the aid of geometrical models generated by the microstructural characterization process, finite element models were generated and analyses were performed to quantify the effects of the microstructure and its variation on the effective stiffness and areas of stress concentration of the material. The results indicated that the geometry and distribution of the porosity appear to have significant effects on the through-thickness modulus. Similarly, stress concentrations on the outer surface of the composite appear to correlate to regions where the transverse tows are separated by a critical amount.

  12. Health monitoring of Ceramic Matrix Composites from waveform-based analysis of Acoustic Emission

    Directory of Open Access Journals (Sweden)

    Maillet Emmanuel

    2015-01-01

    Full Text Available Ceramic Matrix Composites (CMCs are anticipated for use in the hot section of aircraft engines. Their implementation requires the understanding of the various damage modes that are involved and their relation to life expectancy. Acoustic Emission (AE has been shown to be an efficient technique for monitoring damage evolution in CMCs. However, only a waveform-based analysis of AE can offer the possibility to validate and precisely examine the recorded AE data with a view to damage localization and identification. The present work fully integrates wave initiation, propagation and acquisition in the analysis of Acoustic Emission waveforms recorded at various sensors, therefore providing more reliable information to assess the relation between Acoustic Emission and damage modes. The procedure allows selecting AE events originating from damage, accurate determination of their location as well as the characterization of effects of propagation on the recorded waveforms. This approach was developed using AE data recorded during tensile tests on carbon/carbon composites. It was then applied to melt-infiltrated SiC/SiC composites.

  13. Shear bond strength between an indirect composite veneering material and zirconia ceramics after thermocycling.

    Science.gov (United States)

    Komine, Futoshi; Kobayashi, Kazuhisa; Saito, Ayako; Fushiki, Ryosuke; Koizumi, Hiroyasu; Matsumura, Hideo

    2009-12-01

    The present study evaluated the shear bond strength between an indirect composite material and zirconium dioxide (zirconia) ceramics after thermocycling. A total of 80 zirconia (Katana) discs were divided into five groups and primed with one of following agents: All Bond 2 Primer B (ABB), Alloy Primer (ALP), AZ Primer (AZP), Estenia Opaque Primer (EOP), and Porcelain Liner M Liquid A (PLA). An indirect composite material (Estenia C&B) was then bonded to the primed zirconia. One-half of the specimens (n = 8) in each group were stored in distilled water at 37 degrees C for 24 h, and the remaining eight specimens were thermocycled 5,000 times before shear bond strength testing. Mean bond strengths before thermocycling varied from 10.1 to 15.6 MPa; bond strengths after thermocycling ranged from 4.3 to 17.6 MPa. The ALP group had the highest strengths after thermocycling; there were no significant differences among the PLA, AZP, and EOP groups. The bond strength values for PLA, AZP, EOP, and ALP did not decrease with thermocycling. The application of an acidic functional monomer containing carboxylic anhydride (4-META), phosphonic acid (6-MHPA), or phosphate monomer (MDP) provided durable bond strength between Estenia C&B indirect composite and Katana zirconia.

  14. Fatigue Life Prediction of 2D Woven Ceramic-Matrix Composites at Room and Elevated Temperatures

    Science.gov (United States)

    Longbiao, Li

    2017-02-01

    In this paper, the fatigue life of 2D woven ceramic-matrix composites, i.e., SiC/SiC, SiC/Si-N-C, SiC/Si-B4C, and Nextel 610™/Aluminosilicate, at room and elevated temperatures has been predicted using the micromechanics approach. An effective coefficient of the fiber volume fraction along the loading direction (ECFL) was introduced to describe the fiber architecture of preforms. The Budiansky-Hutchinson-Evans shear-lag model was used to describe the microstress field of the damaged composite considering fibers failure. The statistical matrix multicracking model and fracture mechanics interface debonding criterion were used to determine the matrix crack spacing and interface debonded length. The interface shear stress and fibers strength degradation model and oxidation region propagation model have been adopted to analyze the fatigue and oxidation effects on fatigue life of the composite, which is controlled by interface frictional slip and diffusion of oxygen gas through matrix multicrackings. Under cyclic fatigue loading, the fibers broken fraction was determined by combining the interface/fiber oxidation model, interface wear model and fibers statistical failure model at elevated temperatures, based on the assumption that the fiber strength is subjected to two-parameter Weibull distribution and the load carried by broken and intact fibers satisfy the Global Load Sharing (GLS) criterion. When the broken fibers fraction approaches to the critical value, the composites fatigue fractures. The fatigue life S-N curves of 2D SiC/SiC, SiC/Si-N-C, SiC/Si-B4C, and Nextel 610™/Aluminosilicate composites at room temperature and 800, 1000 and 1200 °C in air and steam have been predicted.

  15. Joining of Zirconium Diboride-Based Ceramic Composites to Metallic Systems for High-Temperature Applications

    Science.gov (United States)

    Asthana, R.; Singh, M.

    2008-01-01

    Three types of hot-pressed zirconium diboride (ZrB2)-based ultra-high-temperature ceramic composites (UHTCC), ZrB2-SiC (ZS), ZrB2-SiC-C (ZSC), and ZrB2-SCS9-SiC (ZSS), were joined to Cu-clad-Mo using two Ag-Cu brazes (Cusil-ABA and Ticusil, T(sub L) approx.1073-1173 K) and two Pd-base brazes (Palco and Palni, T(sub L) approx.1493-1513 K). Scanning Electron Microscopy (SEM) coupled with energy-dispersive spectroscopy (EDS) revealed greater chemical interaction in joints made using Pd-base brazes than in joints made using Ag-Cu based active brazes. The degree of densification achieved in hot pressed composites influenced the Knoop hardness of the UHTCC and the hardness distribution across the braze interlayer. The braze region in Pd-base system displayed higher hardness in joints made using fully-dense ZS composites than in joints made using partially-dense ZSS composites and the carbon-containing ZSC composites. Calculations indicate a small negative elastic strain energy and an increase in the UHTCC's fracture stress up to a critical clad layer thickness . Above this critical thickness, strain energy in the UHTCC is positive, and it increases with increasing clad layer thickness. Empirical projections show a reduction in the effective thermal resistance of the joints and highlight the potential benefits of joining the UHTCC to Cu-clad-Mo.

  16. A novel BN–MAS system composite ceramics with greatly improved mechanical properties prepared by low temperature hot-pressing

    Energy Technology Data Exchange (ETDEWEB)

    Cai, Delong; Yang, Zhihua, E-mail: zhyang@hit.edu.cn; Duan, Xiaoming; Liang, Bin; Li, Qian; Jia, Dechang, E-mail: dcjia@hit.edu.cn; Zhou, Yu

    2015-05-01

    A novel composite ceramics with excellent mechanical properties was fabricated by means of low temperature hot-pressing using hexagonal boron nitride (h-BN) and magnesium aluminum silicate (MAS) as raw materials. The influences of starting MAS content on the microstructural evolution and mechanical properties of the composites were investigated. The results indicate that the effective enhancement of relative density of composites has been achieved, which shows that MAS is an effective liquid-phase sintering aid during the hot-pressing. MAS also can improve the structural ordering of h-BN flakes. On the other hand, h-BN exhibits significant inhibiting effect on the crystallization of α-Cordierite. Furthermore, h-BN flakes with layered structure can play a role in strengthening the MAS matrix. So h-BN and MAS are considered to be co-enhanced by each other, resulting in better sintering ability and the mechanical properties of composite ceramics are better than that of both h-BN and MAS. Composite ceramics incorporated with 50 wt% MAS exhibits the highest bending strength and fracture toughness of 213±25 MPa and 2.49±0.35 MPa m{sup 1/2}, respectively.

  17. Manufacturing issues and optical properties of rare-earth (Y, Lu, Sc, Nd) aluminate garnets composite transparent ceramics

    Science.gov (United States)

    Bonnet, Loïck; Boulesteix, Rémy; Maître, Alexandre; Sallé, Christian; Couderc, Vincent; Brenier, Alain

    2015-12-01

    In this work, a comparative study of reactive sintering and optical properties of three laser composite transparent ceramics doped with neodymium: Nd:YAG/Nd:YS1AG, Nd:YAG/Nd:LuAG and Nd:YS1AG/Nd:LuAG has been achieved. Samples were manufactured thanks to pressureless co-sintering under vacuum of bilayer powder compacts. The reaction sequence from primary oxides to final garnet phases has been investigated. Similar dilatometric behavior was observed during reactive-sintering for each composition. Differential shrinkage can be thus accommodated to some extent. Second, this work has shown that the intermediate zone at composites interface is composed of single-phased garnet solid-solution with continuous evolution from one side to the other. The thickness of the interdiffusion zone was found to be limited to about 100 μm in all cases and appeared to be well described by classical diffusion laws of Fick and Whipple-Le Claire. The analyses of spectroscopic properties of transparent ceramics composites have finally shown that composite ceramics should be suitable to produce dual wavelength emission for terahertz generation.

  18. Bonding of Glass Ceramic and Indirect Composite to Non-aged and Aged Resin Composite

    NARCIS (Netherlands)

    Gresnigt, Marco; Ozcan, Mutlu; Muis, Maarten; Kalk, Warner

    2012-01-01

    Purpose: Since adhesion of the restorative materials to pre-polymerized or aged resin composites presents a challenge to the clinicians, existing restorations are often removed and remade prior to cementation of fixed dental prostheses (FDPs). This study evaluated bond strength of non-aged and aged

  19. Simulating the escaping atmospheres of hot gas planets in the solar neighborhood

    CERN Document Server

    Salz, M; Schneider, P C; Schmitt, J H M M

    2016-01-01

    Absorption of high-energy radiation in planetary thermospheres is believed to lead to the formation of planetary winds. The resulting mass-loss rates can affect the evolution, particularly of small gas planets. We present 1D, spherically symmetric hydrodynamic simulations of the escaping atmospheres of 18 hot gas planets in the solar neighborhood. Our sample only includes strongly irradiated planets, whose expanded atmospheres may be detectable via transit spectroscopy. The simulations were performed with the PLUTO-CLOUDY interface, which couples a detailed photoionization and plasma simulation code with a general MHD code. We study the thermospheric escape and derive improved estimates for the planetary mass-loss rates. Our simulations reproduce the temperature-pressure profile measured via sodium D absorption in HD 189733 b, but show unexplained differences in the case of HD 209458 b. In contrast to general assumptions, we find that the gravitationally more tightly bound thermospheres of massive and compact...

  20. Investigation of austenitic alloys for advanced heat recovery and hot gas cleanup systems

    Energy Technology Data Exchange (ETDEWEB)

    Swindeman, R.W.; Ren, W. [Oak Ridge National Lab., TN (United States)

    1995-08-01

    Alloys for design and construction of structural components needed to contain process streams and provide internal structures in advanced heat recovery and hot gas cleanup systems were examined. Emphasis was placed on high-strength, corrosion-resistant alloys for service at temperatures above 1000 {degrees}F (540{degrees}C). Data were collected that related to fabrication, joining, corrosion protection, and failure criteria. Alloys systems include modified type 310 and 20Cr-25Ni-Nb steels and sulfidation-resistance alloys HR120 and HR160. Types of testing include creep, stress-rupture, creep crack growth, fatigue, and post-exposure short-time tensile. Because of the interest in relatively inexpensive alloys for high temperature service, a modified type 310 stainless steel was developed with a target strength of twice that for standard type 310 stainless steel.