WorldWideScience

Sample records for cemented carbides

  1. Microstructural Study of Titanium Carbide Coating on Cemented Carbide

    DEFF Research Database (Denmark)

    Vuorinen, S.; Horsewell, Andy

    1982-01-01

    Titanium carbide coating layers on cemented carbide substrates have been investigated by transmission electron microscopy. Microstructural variations within the typically 5µm thick chemical vapour deposited TiC coatings were found to vary with deposit thickness such that a layer structure could...... be delineated. Close to the interface further microstructural inhomogeneities were obsered, there being a clear dependence of TiC deposition mechanism on the chemical and crystallographic nature of the upper layers of the multiphase substrate....

  2. Reinforcement of tungsten carbide grains by nanoprecipitates in cemented carbides

    Science.gov (United States)

    Liu, Xingwei; Song, Xiaoyan; Wang, Haibin; Hou, Chao; Liu, Xuemei; Wang, Xilong

    2016-10-01

    In contrast to the conventional method that obtains a high fracture strength of tungsten carbide-cobalt (WC-Co) cemented carbides by reducing WC grain size to near-nano or nanoscale, a new approach has been developed to achieve ultrahigh fracture strength by strengthening the WC grains through precipitate reinforcement. The cemented carbides were prepared by liquid-state sintering the in situ synthesized WC-Co composite powders with a little excess carbon and pre-milled Cr3C2 particles having different size scales. It was found that the nanoscale dispersed particles precipitate in the WC grains, which mainly have a coherent or semi-coherent interface with the matrix. The pinning effect of the nanoparticles on the motion of dislocations within the WC grains was observed. The mechanisms for the precipitation of nanoparticles in the WC grains were discussed, based on which a new method to enhance the resistance against the transgranular fracture of cemented carbides was proposed.

  3. Reinforcement of tungsten carbide grains by nanoprecipitates in cemented carbides.

    Science.gov (United States)

    Liu, Xingwei; Song, Xiaoyan; Wang, Haibin; Hou, Chao; Liu, Xuemei; Wang, Xilong

    2016-10-14

    In contrast to the conventional method that obtains a high fracture strength of tungsten carbide-cobalt (WC-Co) cemented carbides by reducing WC grain size to near-nano or nanoscale, a new approach has been developed to achieve ultrahigh fracture strength by strengthening the WC grains through precipitate reinforcement. The cemented carbides were prepared by liquid-state sintering the in situ synthesized WC-Co composite powders with a little excess carbon and pre-milled Cr3C2 particles having different size scales. It was found that the nanoscale dispersed particles precipitate in the WC grains, which mainly have a coherent or semi-coherent interface with the matrix. The pinning effect of the nanoparticles on the motion of dislocations within the WC grains was observed. The mechanisms for the precipitation of nanoparticles in the WC grains were discussed, based on which a new method to enhance the resistance against the transgranular fracture of cemented carbides was proposed. PMID:27609195

  4. Microstructural and Mechanical characterization of WC-Co cemented carbides

    OpenAIRE

    Zakia, Rizki

    2013-01-01

    WC-Co cemented carbides are ceramic-metal composite materials made of carbides embedded in a metal phase that acts as a binder. They exhibit an exceptional combination of strength, toughness and wear resistance as a result of the extremely different properties of their two constitutive phases. Consequently, cemented carbides have been positioned as suitable options when selecting materials for tribomechanical applications, and their implementation continues to gain a place in t...

  5. Carboloy grade 370 (sintered cemented carbide)

    International Nuclear Information System (INIS)

    Carboloy Grade 370 containing 72.0 WC, 8.0 TiC, 11.5 TaC, 8.5 Co is a tough, wear-resistant grade of cemented carbide for heavy duty roughing cuts of steels, ferrous castings, stainless steels, and some high-temperature alloys. It successfully withstands those high temperatures encountered in heavy duty machining. It is used as the as-sintered condition, without further heat treatment. It cannot be machined, but can be ground to final size by use of SiC and diamonds as abrasives. Carbology 370 is rarely applied where corrosive environments exist. Safety note is given to ensure protection for personnel and equipment from flying fragments and sharp edges when working with these materials, and an adequate ventilation in grinding operation to avoid pulmonary problems. Microstructure and hardness vs. temperature curves for Carboloy 370 are presented and its physical and mechanical properties are tabulated

  6. Impact of pressure on Sintering of Cemented Carbides

    OpenAIRE

    Owais, Tariq Muhammad

    2013-01-01

    In this Master Thesis work, the effect of pressure on sintering of cemented carbides is investigated. Special focus hasbeen given to the residual porosity after sintering. It is well known that sintering shrinkage depends on binder phasecontent, grain size, temperature and pressure. Thus 4 different cemented carbides grades were selected. The gradeswere pressed into standard products and TRS (Tensile Rupture Strength) rods with two different shrinkage factors.These were then sintered at diffe...

  7. Superplastic behavior and cavitation for WC-Co cemented carbides

    Energy Technology Data Exchange (ETDEWEB)

    Hosokawa, H.; Shimojima, K. [Inst. for Structural and Engineering Materials, National Inst. of Advanced Industrial Science and Technology (AIST) (Japan); Kawakami, M.; Terada, O. [Fuji Die Co. Ltd., Hadano, Kanagawa (Japan); Sano, S. [Fuji Die Co. Ltd., Tokyo (Japan); Mabuchi, M. [Dept. of Energy Science and Technology, Kyoto Univ. (Japan)

    2005-07-01

    Superplastic behavior and cavitation were investigated for WC-15 mass% Co cemented carbides with the WC grain sizes of 0.7 {mu}m (A) and 5.2 {mu}m (B), WC-10 mass% Co cemented carbide with the WC grain size of 1.5 {mu}m (C) and WC-5 mass% Co cemented carbides with the WC grain sizes of 0.5 {mu}m (D) and 2.5 {mu}m (E) by tensile tests at 1473 K. WC contiguity were 0.51, 0.31, 0.27, 0.56 and 0.49, respectively. The large elongations about 200% were obtained for the B and the C having smaller values of WC contiguity compared to the other cemented carbides. The values of cavity volume fraction for them were less for the other cemented carbides, furthermore, cavities formed at WC/WC interfaces. Therefore, it is noted that the distribution of the Co phase is important for superplasticity of the cemented carbides. (orig.)

  8. APT analysis of WC-Co based cemented carbides

    Energy Technology Data Exchange (ETDEWEB)

    Weidow, Jonathan, E-mail: jonathan.weidow@chalmers.se [Department of Applied Physics, Chalmers University of Technology, SE-412 96 Goeteborg (Sweden); Andren, Hans-Olof [Department of Applied Physics, Chalmers University of Technology, SE-412 96 Goeteborg (Sweden)

    2011-05-15

    A method for quickly producing sharp and site-specific atom probe specimens from WC-Co based cemented carbides was developed using a combination of electropolishing, controlled back-polishing and FIB milling. Also, a method for measuring the amount of segregated atoms to an interface between two phases with a big difference in field needed for field evaporation was developed. Using atom probe tomography, the interface chemistry of WC/WC grain boundaries, WC/(M,W)C phase boundaries and WC/binder phase boundaries was analysed. In addition, the transition metal solubility in WC was determined. -- Research highlights: {yields} We develop a method for producing specimens from WC-Co based cemented carbides. {yields} Measure segregated atoms to an interface between phases with different field evaporation field. {yields} The interface chemistry in cemented carbides. {yields} The transition metal solubility in WC.

  9. APT analysis of WC-Co based cemented carbides

    International Nuclear Information System (INIS)

    A method for quickly producing sharp and site-specific atom probe specimens from WC-Co based cemented carbides was developed using a combination of electropolishing, controlled back-polishing and FIB milling. Also, a method for measuring the amount of segregated atoms to an interface between two phases with a big difference in field needed for field evaporation was developed. Using atom probe tomography, the interface chemistry of WC/WC grain boundaries, WC/(M,W)C phase boundaries and WC/binder phase boundaries was analysed. In addition, the transition metal solubility in WC was determined. -- Research highlights: → We develop a method for producing specimens from WC-Co based cemented carbides. → Measure segregated atoms to an interface between phases with different field evaporation field. → The interface chemistry in cemented carbides. → The transition metal solubility in WC.

  10. Formation of mesostructure in WC-Co cemented carbides: A review

    OpenAIRE

    Lisovsky A.F.

    2011-01-01

    The author considers potential lines in the formation of mesostructures in cemented carbides, analyzes the existing technologies of the formation thereof, describes physical and mechanical properties of cemented carbides with mesostructure and shows the efficiency of such cemented carbides in metal working and rock destruction tools.

  11. Formation of mesostructure in WC-Co cemented carbides: A review

    Directory of Open Access Journals (Sweden)

    Lisovsky A.F.

    2011-01-01

    Full Text Available The author considers potential lines in the formation of mesostructures in cemented carbides, analyzes the existing technologies of the formation thereof, describes physical and mechanical properties of cemented carbides with mesostructure and shows the efficiency of such cemented carbides in metal working and rock destruction tools.

  12. Development of Bulk Nanocrystalline Cemented Tungsten Carbide for Industrial Applicaitons

    Energy Technology Data Exchange (ETDEWEB)

    Z. Zak Fang, H. Y. Sohn

    2009-03-10

    This report contains detailed information of the research program entitled "Development of Bulk Nanocrystalline Cemented Tungsten Carbide Materials for Industrial Applications". The report include the processes that were developed for producing nanosized WC/Co composite powders, and an ultrahigh pressure rapid hot consolidation process for sintering of nanosized powders. The mechanical properties of consolidated materials using the nanosized powders are also reported.

  13. Effect of Cement Replacement with Carbide Waste on the Strength of Stabilized Clay Subgrade

    Directory of Open Access Journals (Sweden)

    Muntohar A.S.

    2016-03-01

    Full Text Available Cement is commonly used for soil stabilization and many other ground improvement techniques. Cement is believed to be very good to improve the compressive and split-tensile strength of clay subgrades. In some application cement could be partly or fully replaced with carbide waste. This research is to study the effectiveness of the cement replacement and to find the maximum carbide waste content to be allowed for a clay subgrade. The quantities of cement replaced with the carbide waste were 30, 50, 70, 90, and 100% by its mass. The results show that replacing the cement with carbide waste decreased both the compressive and split tensile strength. Replacing cement content with carbide waste reduced its ability for stabilization. The carbide waste content should be less than 70% of the cement to provide a sufficient stabilizing effect on a clay subgrade.

  14. Tungsten carbide platelet-containing cemented carbide with yttrium containing dispersed phase

    Institute of Scientific and Technical Information of China (English)

    ZHANG Li; CHEN Shu; WANG Yuan-jie; YU Xian-wang; XIONG Xiang-jun

    2008-01-01

    A fine and platelet tungsten carbide patterned structure with fine yttrium containing dispersed phase was observed in liquid phase sintered WC-20%Co-1%Y2O3 cemented carbide with ultrafine tungsten carbide and nano yttrium oxide as starting materials. By comparing the microstructures of the alloy prepared by hot-press at the temperature below the eutectic melting temperature and by conventional liquid phase sintering, it is shown that hexagonal and truncated trigonal plate-like WC grains are formed through the mechanism of dissolution-precipitation (recrystallization) at the stage of liquid phase sintering. Yttrium in the addition form of oxide exhibits good ability in inhibiting the discontinuous or inhomogeneous WC grain growth in the alloy at the stage of solid phase sintering.

  15. Heat-treatment of WC-Fe/Co/Ni cemented carbides

    International Nuclear Information System (INIS)

    The influence of heat-treatment on the properties of various WC-Fe/Co/Ni cemented carbides was studied. Though heat-treatment modifies the properties of the cemented carbides, it does not however lead to alloys superior those that show optimal properties in the as-sintered state. (orig.)

  16. APT analysis of WC-Co based cemented carbides.

    Science.gov (United States)

    Weidow, Jonathan; Andrén, Hans-Olof

    2011-05-01

    A method for quickly producing sharp and site-specific atom probe specimens from WC-Co based cemented carbides was developed using a combination of electropolishing, controlled back-polishing and FIB milling. Also, a method for measuring the amount of segregated atoms to an interface between two phases with a big difference in field needed for field evaporation was developed. Using atom probe tomography, the interface chemistry of WC/WC grain boundaries, WC/(M,W)C phase boundaries and WC/binder phase boundaries was analysed. In addition, the transition metal solubility in WC was determined. PMID:21664543

  17. Pressure cycling induced modification of a cemented carbide

    International Nuclear Information System (INIS)

    The wear of cemented carbide rock drill buttons is due to a complex mixture of mechanisms. One important of such mechanism is the surface fatigue that occurs due to the percussive conditions of rock drilling. To isolate the effects of this mechanism, a mechanical pressure cycling test has been performed on a cemented carbide with 11 % Co and 2 μm WC grain size. The test was ended after 60000 pressure cycles. No signs of fatigue crack nucleation were found. The changes in hardness, fracture toughness, erosion resistance, magnetical coercivity and thermal shock resistance were measured. The microstructure of the sample was investigated with x-ray diffraction, plus scanning and transmission electron microscopy. The fracture toughness decreased 14 % due to the pressure cycling while the hardness did not change. In addition, the thermal shock resistance and the erosion resistance decreased. The magnetical coercivity increased 90 % indicating significant phase transformations or high defect density in the Co binder phase. The TEM revealed no deformation of the WC phase, but important alterations of the Co phase. The Co phase was transformed from fcc into a new unidentified phase, characterized by atomic inter planar distance present in fcc and hcp plus an unfamiliar distance of 2.35 Aa. This phase is suggested to be due to a more complex stacking sequence of the close-packed planes than in hcp or fcc. (author)

  18. Advanced technologies of production of cemented carbides and composite materials based on them

    International Nuclear Information System (INIS)

    The paper presents new technological processes of production of W, WC and (Ti, W)C powders, cemented carbides having a controlled carbon content, high-strength nonmagnetic nickel-bonded cemented carbides, cemented carbide-based composites having a wear-resistant antifriction working layer as well as processes of regeneration of cemented carbide waste. It is shown that these technological processes permit radical changes in the production of carbide powders and products of VK, TK, VN and KKhN cemented carbides. The processes of cemented carbide production become ecologically acceptable and free of carbon black, the use of cumbersome mixers is excluded, the power expenditure is reduced and the efficiency of labor increases. It becomes possible to control precisely the carbon content within a two-phase region -carbide-metal. A high wear resistance of parts of friction couples which are lubricated with water, benzine, kerosene, diesel fuel and other low-viscosity liquids, is ensured with increased strength and shock resistance. (author)

  19. Analysis of powdered tungsten carbide hard-metal precursors and cemented compact tungsten carbides using laser-induced breakdown spectroscopy

    Science.gov (United States)

    Novotný, K.; Staňková, A.; Häkkänen, H.; Korppi-Tommola, J.; Otruba, V.; Kanický, V.

    2007-12-01

    Laser-induced breakdown spectroscopy (LIBS) has been applied to the direct analysis of powdered tungsten carbide hard-metal precursors and cemented tungsten carbides. The aim of this work was to examine the possibility of quantitative determination of the niobium, titanium, tantalum and cobalt. The investigated samples were in the form of pellets, pressed with and without binder (powdered silver) and in the form of cemented tungsten carbides. The pellets were prepared by pressing the powdered material in a hydraulic press. Cemented tungsten carbides were embedded in resin for easier manipulation. Several lasers and detection systems were utilized. The Nd:YAG laser working at a basic wavelength of 1064 nm and fourth-harmonic frequency of 266 nm with a gated photomultiplier or ICCD detector HORIBA JY was used for the determination of niobium which was chosen as a model element. Different types of surrounding gases (air, He, Ar) were investigated for analysis. The ICCD detector DICAM PRO with Mechelle 7500 spectrometer with ArF laser (193 nm) and KrF laser (248 nm) were employed for the determination of niobium, titanium, tantalum and cobalt in samples under air atmosphere. Good calibration curves were obtained for Nb, Ti, and Ta (coefficients of determination r2 > 0.96). Acceptable calibration curves were acquired for the determination of cobalt (coefficient of determination r2 = 0.7994) but only for the cemented samples. In the case of powdered carbide precursors, the calibration for cobalt was found to be problematic.

  20. X-RAY fractographic study on fracture surface of WC-Co cemented carbides

    International Nuclear Information System (INIS)

    X-ray fractography was applied to the fracture surface of WC-Co cemented carbides. The X-ray stress constant , H, was determined. Residual stress were measured beneath fracture surface for X-ray stress measurement method. Fracture toughness tests were conducted under three-points bending. The plastic zone depth was determined from the residual stress distribution beneath the fracture surface of WC-Co cemented carbides.

  1. Strengthening zones in the Co matrix of WC-Co cemented carbides

    OpenAIRE

    Konyashin, Igor Yu; Lachmann, Frank Friedrich; Ries, Bernd Heinrich; Mazilkin, Andrei A.; Straumal, Boris B; Kübel, Christian; Llanes Pitarch, Luis Miguel; Baretzky, Brigitte

    2014-01-01

    For conventional structural and tool materials, in particular WC-Co cemented carbides, hardness and wear-resistance can usually be increased only at the expense of toughness and strength. For the first time we have achieved a dramatically increased combination of hardness, wear-resistance, fracture toughness and strength as a result of precipitation of extremely fine nanoparticles in the cobalt binder of cemented carbides. These nanoparticles are similar to 3 nm in size, coherent with the Co ...

  2. Residual strength of WC-Co cemented carbides after being subjected to abrupt temperature changes

    OpenAIRE

    Tarragó Cifre, Jose María; Serra, Ignacio; Al-Dawery, Ihsan; Llanes Pitarch, Luis Miguel

    2014-01-01

    Thermal shock and thermal fatigue are recognized as common failure modes for WC - Co cemented carbides (hardmetals) in several applications in volving service temperature changes. However, information on microstructure - performance for these materials when subjected to abrupt changes in temper ature is rather limited. In this investigation, the thermal shock resistance of two WC - Co cemented carbides is studied on the basis of their resi...

  3. MACHINING OF NICKEL BASED ALLOYS USING DIFFERENT CEMENTED CARBIDE TOOLS

    Directory of Open Access Journals (Sweden)

    BASIM A. KHIDHIR

    2010-09-01

    Full Text Available This paper presents the results of experimental work in dry turning of nickel based alloys (Haynes – 276 using Deferent tool geometer of cemented carbide tools. The turning tests were conducted at three different cutting speeds (112, 152, 201and 269 m/min while feed rate and depth of cut were kept constant at 0.2 mm/rev and 1.5 mm, respectively. The tool holders used were SCLCR with insert CCMT-12 and CCLNR – M12-4 with insert CNGN-12. The influence of cutting speed, tool inserts type and workpiece material was investigated on the machined surface roughness. The worn parts of the cutting tools were also examined under scanning electron microscope (SEM. The results showed that cutting speed significantly affected the machined surface finish values in related with the tool insert geometry. Insert type CCMT-12 showed better surface finish for cutting speed to 201 m/min, while insert type CNGN-12 surface roughness increased dramatically with increasing of speed to a limit completely damage of insert geometer beyond 152 m/min.

  4. Three-point bending fatigue behavior of WC–Co cemented carbides

    International Nuclear Information System (INIS)

    Highlights: ► Mechanical fatigue tests were conducted on a specific designed jig. ► Three-point bending fatigue behavior of WC–Co cemented carbides was studied. ► Fatigue mechanisms of WC–Co cemented carbides with different WC grain sizes and Co binder contents were revealed. -- Abstract: WC–Co cemented carbides with different WC grain sizes and Co binder contents were sintered and fabricated. The three-point bending specimens with a single edge notch were prepared for tests. In the experiments, the mechanical properties of materials were investigated under static and cyclic loads (20 Hz) in air at room temperature. The fatigue behaviors of the materials under the same applied loading conditions are presented and discussed. Optical microscope and scanning electron microscopy were used to investigate the micro-mechanisms of damage during fatigue, and the results were used to correlate with the mechanical fatigue behavior of WC–Co cemented carbides. Experimental results indicated that the fatigue fracture surfaces exhibited more fracture origins and diversification of crack propagation paths than the static strength fracture surfaces. The fatigue fracture typically originates from inhomogeneities or defects such as micropores or aggregates of WC grains near the notch tip. Moreover, due to the diversity and complexity of the fatigue mechanisms, together with the evolution of the crack tip and the ductile deformation zone, the fatigue properties of WC–Co cemented carbides were largely relevant with the combination of transverse rupture strength and fracture toughness, rather than only one of them. Transverse rupture strength dominated the fatigue behavior of carbides with low Co content, whilst the fatigue behavior of carbides with high Co content was determined by fracture toughness.

  5. Fracture and fatigue behavior of WC-Co and WC-CoNi cemented carbides

    OpenAIRE

    Tarragó Cifre, Jose María; Roa Rovira, Joan Josep; Valle, Vladimir; Marsahll, J. M.; Llanes Pitarch, Luis Miguel

    2015-01-01

    The fracture and fatigue characteristics of several cemented carbide grades are investigated as a function of their microstructure. In doing so, the influence of binder chemical nature and content (Co and 76 wt.% Co-24 wt.% Ni), as well as carbide grain size on hardness, flexural strength, fracture toughness and fatigue crack growth (FCG) behavior is evaluated. Mechanical testing is combined with a detailed inspection of crack-microstructure interaction, by means of scanning electron microsco...

  6. Effects of gradient structure on the microstructures and properties of coated cemented carbides

    Institute of Scientific and Technical Information of China (English)

    Li Chen; Enxi Wu; Fei Yin; Jia Li

    2006-01-01

    The effects of gradient structure on the microstructure and properties of coated cemented carbides were researched with optical microscopy (OM), scanning electron microscopy (SEM), strength measurements, and cutting tests. It shows that vacuum sintering of WC-Ti(C, N)-TaC-Co cemented carbides results in the formation of a surface ductile zone. The ductile zone prevents crack propagation and leads to the increase of transverse rupture strength of the substrate. The impact resistance of coated gradient inserts was obviously improved on the basis of maintaining resistance to abrasion and the forming mechanism of the gradient structure was also analyzed.

  7. Research on Ultrafine WC-10Co Cemented Carbide with High Properties

    Institute of Scientific and Technical Information of China (English)

    SHI Xiaoliang; YANG Hua; SHAO Gangqin; DUAN Xinglong; XIONG Zhen; ZHANG Weifeng

    2006-01-01

    WC- 10Co nanocomposite powder produced by spray pyrolysis-continuous reduction and carbonization technology was used, and the vacuum sintering plus sinterhip process was adopted to prepare ultrafine WCCo cemented carbide. The microstructure, grain size, porosity, density, Rockwell A hardness ( HRA ), transverse rupture strength (TRS), saturated magnetization and coercivity force were studied. The experimental results show that average grain size of the sample prepared by vacuum sintering plus sinterhip technology was about 420 nm, transverse rupture strength was more than 3460 MPa, and Rockwell A hardness of sintered specimen was more than 92.5. Ultrafine WC- 10Co cemented carbide with high strength and high hardness is obtained.

  8. Potential Use Of Carbide Lime Waste As An Alternative Material To Conventional Hydrated Lime Of Cement-Lime Mortars

    OpenAIRE

    Al Khaja, Waheeb A.

    1992-01-01

    The present study aimed at the possibility of using the carbide lime waste as an alternative material to the conventional lime used for cement-lime mortar. The waste is a by-product obtained in the generation of acetylene from calcium carbide. Physical and chemical properties of the wastes were studied. Two cement-lime-sand mix proportions containing carbide lime waste were compared with the same mix proportions containing conventional lime along with a control mix without lime. Specimens wer...

  9. Properties of Chemically Combusted Calcium Carbide Residue and Its Influence on Cement Properties

    OpenAIRE

    Hongfang Sun; Zishanshan Li; Jing Bai; Shazim Ali Memon; Biqin Dong; Yuan Fang; Weiting Xu; Feng Xing

    2015-01-01

    Calcium carbide residue (CCR) is a waste by-product from acetylene gas production. The main component of CCR is Ca(OH)2, which can react with siliceous materials through pozzolanic reactions, resulting in a product similar to those obtained from the cement hydration process. Thus, it is possible to use CCR as a substitute for Portland cement in concrete. In this research, we synthesized CCR and silica fume through a chemical combustion technique to produce a new reactive cementitious powder (...

  10. R.F. magnetron sputtering of multilayered c-BN films on cemented carbide tool.

    Science.gov (United States)

    Park, Sungtae; Jeong, Sehoon; Lee, Kwangmin

    2011-02-01

    A c-BN thin film was deposited using a B4C target in a r.f. magnetron sputtering system. The c-BN layer was coated with a TiAIN adhesion layer (approximately 2 microm), boron carbide (approximately 1 microm) and BCN (10 approximately 15 nm) nano-gradient layer system. The c-BN layers with thicknesses of more than 0.5 microm were successfully deposited onto cemented carbide substrates. The high resolution XPS spectra analysis of B1s and N1s revealed that the c-BN film was mainly composed of sp3 BN bonds.

  11. Consolidation and properties of ultrafine binderless cemented carbide by spark plasma sintering

    Institute of Scientific and Technical Information of China (English)

    LIU Xiangqing; LIN Tao; Shao Huiping; GUO Zhimeng; LUO Ji; HAO Junjie

    2008-01-01

    Owing to the absence of metal binder, binderless cemented carbides have higher wear, corrosion, and oxidation resistance. WC-0.3VC-0.5Cr3C2 powders with an average particle size of 200nm and a little amount of active element were consolidated by spark plasma sintering. The sintered microstructure revealed that the average WC grain size was 0.24μm, which was almost consistent with the initial fine powder. The results of XRD showed that W2C phase was formed. Nearly complete densification of ultrafine binderless cemented carbide was achieved by sintering at 1400℃ for 120s under 50MPa. The resulting hardness and the fracture toughness were 28.18 GPa and 6.05MPa·m1/2, respectively.

  12. Microstructure and Properties of Coating from Cemented Carbide on Surface of H13 Steel

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The microstructures and properties of coating from cemented carbide on the substrate of H13 by vacuum powder sintering were studied. The effect of sintering temperature on the microstructures of coating was discussed. The interface characteristics between coating and H13 steel substrate, microhardness distribution and wear resistance in the coating were analyzed. The coating from cemented carbide with thickness of 1-3 mm by vacuum powder sintering at temperature ranging from 1280 ℃ to 1300 ℃ was obtained. The experimental results indicated that the coating with microhardness of HV 1600 favorable to wear resistance is strongly bonded with the H13 steel substrate by mutual diffusion and penetration of Fe,Cr, Mo,V in substrate towards the coating and W, Co,Ni in coating towards the substrate.

  13. Effect of Carbon Addition on Microstructure and Properties of WC-Co Cemented Carbides

    Institute of Scientific and Technical Information of China (English)

    Chongbin Wei; Xiaoyan Song; Jun Fu; Xiaosen Lv; Haibin Wang; Yang Cao; ShixianZhao; Xuemei Liu

    2012-01-01

    Based on a unique method to synthesize WC-Co composite powder by in-situ reactions of metal oxides and carbon, the effects of the carbon addition in the initial powders on the phase constitution, microstructure and mechanical properties of the cemented carbides were investigated. It is found that with a suitable carbon addition the pure phase constitution can be obtained in the sintered bulk from the composite powder. The mechanical properties of the cemented carbides depend on the phase constitution and the WC grain structure. To obtain the excellent properties of the WC-Co bulk, it is important to obtain the pure phase constitution from the appropriate carbon addition in the initial powders and a suitable grain size.

  14. Influence of Combined Hard and Fine Machining on the Surface Properties of Cemented Carbides

    Directory of Open Access Journals (Sweden)

    U. Engel

    2012-09-01

    Full Text Available As a result of recent developments in cold forging cemented carbides are increasingly used as tool materials. Due to their high hardness only electrical discharge machining (EDM and grinding are suitable for tool machining. The structure of tool surface has significant influence on dominating failure mechanisms wear and fatigue. For improvement of tribological conditions the surface is polished in a finale processing step. The result of hard and fine machining is a specific combination of coarse and fine structure which is determined by processing parameters. The different surface structures lead to a particular tool behavior in forming process. This paper aims to show the influence of combined hard and fine machining on the surface properties of cemented carbides.

  15. Effect of CVD-diamond coatings on the tribological performance of cemented tungsten carbide substrates

    OpenAIRE

    Kaleem Ahmad Najar; Nazir Ahmad Sheikh; Sajad Din; Mohammad Ashraf Shah

    2016-01-01

    A comparison has been documented between nanocrystalline diamond (NCD) and microcrystalline diamond (MCD) coatings deposited on cemented tungsten carbide (WC-Co) substrates with architectures of WC-Co/NCD & WC-Co/MCD, using hot filament chemical vapor deposition (HFCVD) technique. In the present work, the frictional characteristics were studied using ball-on-disc type linear reciprocating micro-tribometer, under the application of 1–10N normal loads, when sliding against smooth alumina (Al2O3...

  16. Grinding effects on surface integrity and mechanical strength of WC-Co cemented carbides

    OpenAIRE

    Yang, Jing; Odén, Magnus; Johansson-Joesaar, M. P.; Llanes, L.

    2014-01-01

    In this study, the correlation existing among grinding, surface integrity, and flexural strength is investigated for WC-Co cemented carbides (hardmetals). A fine-grained WC-13 wt % Co grade and three different surface conditions: (1) ground, (2) mirror-like polished (reference), and (3) ground plus high-temperature annealed, are investigated. Surface integrity and mechanical characterization is complemented with fractography. The grinding strongly affects both surface integrity and flexural s...

  17. Silicon Carbide Coating for Carbon Materials Produced by a Pack-Cementation Process

    OpenAIRE

    Paccaud, O.; Derré, A.

    1995-01-01

    A pack-cementation process has been developed in order to produce SiC coating on carbon materials. At high temperature gaseous silicon monoxide generated from a SiC-SiO2 powders mixture reacts with carbon substrate by converting the outer surfaces into silicon carbide. The correlation between density measurements and thermochemical calculations allows to determine the reaction path mechanism for the SiC layer formation. Iridium marker experiments are proposed to localize the substrate initial...

  18. Effects of Implant Copper Layer on Diamond Film Deposition on Cemented Carbides

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The deposition of high-quality diamond films and their adhesion on cemented carbides are strongly influenced by the catalytic effect of cobalt under typical deposition conditions.Decreasing Co content on the surface of the cemented carbide is often used for the diamond filmdeposition. But the leaching of Co from the WC-Co substrate leading to a mechanical weak surface often causes a poor adhesion. In this paper we adopted an implant copper layer preparedby vaporization to improve the mechanical properties of the Co-leached substrate. The diamondfilms were grown by microwave plasma chemical vapor deposition from CH4 :H2 gas mixture. Thecross section and the morphology of the diamond film were characterized by scanning electronmicroscopy (SEM). The non-diamond content in the film was analyzed by Raman spectroscopy.The effects of pretreatment on the concentrations of Co and Cu near the interfacial region wereexamined by energy dispersive spectrum (EDS) equipped with SEM. The adhesion of the diamondon the substrate was evaluated with a Rockwell-type hardness tester. The results indicate that thediamond films prepared with implant copper layer have a good adhesion to the cemented carbidesubstrate due to the recovery of the mechanical properties of the Co-depleted substrate after thecopper implantation and the formation of less amorphous carbon between the substrate and thediamond film.

  19. Change in relative density of WC-Co cemented carbides in spark plasma sintering process

    Institute of Scientific and Technical Information of China (English)

    SUN Lan; LIN Chenguang; JIA Chengchang; JIA Xian; XIAN Min

    2008-01-01

    The relative density of WC-Co cemented carbides during spark plasma sintering (SPS) was analyzed.Based on the change in displacement of the ram in the SPS system,the relative densities in the sintering process can be achieved at different temperatures.The results indicated that densification of the samples started at near 900℃,the density rapidly reached its maximum at the increasing temperature stage,in which the temperature was lower than the sintering temperature of 1200℃,and most of the densification took place in the stage.Besides,the theoretcal values were consistent with the experimental results.

  20. Quantitative analysis of WC grain shape in sintered WC-Co cemented carbides.

    Science.gov (United States)

    Christensen, Mikael; Wahnström, Göran; Allibert, Colette; Lay, Sabine

    2005-02-18

    The morphology of WC grains is examined by ab initio calculations, and by transmission electron microscopy in a WC-Co cemented carbide. Two compositions are studied to determine the effect of carbon chemical potential on the shape development. The WC grains are found to be truncated triangles, and the grain morphology is adequately reproduced by the ab initio calculations. The energy difference between the two types of grain facets is shown to be due to the formation of stronger bonds with more covalent character between low coordinated W and Co atoms at one type of facet. PMID:15783755

  1. Thermal residual stress analysis of diamond coating on graded cemented carbides

    Institute of Scientific and Technical Information of China (English)

    HUANG Zi-qian; HE Yue-hui; CAI Hai-tao; WU Cong-hai; XIAO Yi-feng; HUANG Bai-yun

    2008-01-01

    Finite element model was developed to analyze thermal residual stress distribution of diamond coating on graded and homogeneous substrates. Graded cemented carbides were formed by carburizing pretreatment to reduce the cobalt content in the surface layer and improve adhesion of diamond coating. The numerical calculation results show that the surface compressive stress of diamond coating is 950 MPa for graded substrate and 1 250 MPa for homogenous substrate, the thermal residual stress decreases by around 24% due to diamond coating. Carburizing pretreatment is good for diamond nucleation rate, and can increase the interface strength between diamond coating and substrate.

  2. Properties of Chemically Combusted Calcium Carbide Residue and Its Influence on Cement Properties

    Directory of Open Access Journals (Sweden)

    Hongfang Sun

    2015-02-01

    Full Text Available Calcium carbide residue (CCR is a waste by-product from acetylene gas production. The main component of CCR is Ca(OH2, which can react with siliceous materials through pozzolanic reactions, resulting in a product similar to those obtained from the cement hydration process. Thus, it is possible to use CCR as a substitute for Portland cement in concrete. In this research, we synthesized CCR and silica fume through a chemical combustion technique to produce a new reactive cementitious powder (RCP. The properties of paste and mortar in fresh and hardened states (setting time, shrinkage, and compressive strength with 5% cement replacement by RCP were evaluated. The hydration of RCP and OPC (Ordinary Portland Cement pastes was also examined through SEM (scanning electron microscope. Test results showed that in comparison to control OPC mix, the hydration products for the RCP mix took longer to formulate. The initial and final setting times were prolonged, while the drying shrinkage was significantly reduced. The compressive strength at the age of 45 days for RCP mortar mix was found to be higher than that of OPC mortar and OPC mortar with silica fume mix by 10% and 8%, respectively. Therefore, the synthesized RCP was proved to be a sustainable active cementitious powder for the strength enhanced of building materials, which will result in the diversion of significant quantities of this by-product from landfills.

  3. MICROSTRUCTURE AND MECHANICAL PROPERTIES OF ULTRAFINE WC/Co CEMENTED CARBIDES WITH CUBIC BORON NITRIDE AND Cr₃C₂ ADDITIONS

    OpenAIRE

    Genrong Zhang; Haiyan Chen; Dong Lihua; Yin,; Li Kun

    2016-01-01

    This study investigates the microstructure and mechanical properties of ultrafine tungsten carbide and cobalt (WC/Co) cemented carbides with cubic boron nitride (CBN) and chromium carbide (Cr₃C₂) fabricated by a hot pressing sintering process. This study uses samples with 8 wt% Co content and 7.5 vol% CBN content, and with different Cr₃C₂ content ranging from 0 to 0.30 wt%. Based on the experimental results, Cr₃C₂ content has a significant influence on inhibiting abnormal grain growth and dec...

  4. Recent Advances in the Deposition of Diamond Coatings on Co-Cemented Tungsten Carbides

    Directory of Open Access Journals (Sweden)

    R. Polini

    2012-01-01

    Full Text Available Co-cemented tungsten carbides, namely, hard metals are largely used to manufacture high wear resistant components in several manufacturing segments. Coating hard metals with superhard materials like diamond is of utmost interest as it can further extend their useful lifespan. The deposition of diamond coatings onto WC-Co can be extremely complicated as a result of poor adhesion. This can be essentially ascribed to (i the mismatch in thermal expansion coefficients between diamond and WC-Co, at the typical high temperatures inside the chemical vapour deposition (CVD chamber, generates large residual stresses at the interface; (ii the role of surface Co inside the WC-Co matrix during diamond CVD, which promotes carbon dissolution and diffusion. The present investigation reviews the techniques by which Co-cemented tungsten carbides can be treated to make them prone to receive diamond coatings by CVD. Further, it proposes interesting ecofriendly and sustainable alternatives to further improve the diamond deposition process as well as the overall performance of the coated hard metals.

  5. A computational study of interfaces in WC-Co cemented carbides

    Science.gov (United States)

    Petisme, Martin V. G.; Johansson, Sven A. E.; Wahnström, Göran

    2015-06-01

    Interfaces in WC-Co cemented carbides have been investigated using the density functional theory (DFT). Six different model WC/WC grain boundaries are considered, together with the corresponding WC surfaces and WC/Co phase boundaries. The contribution to the grain boundary energies arising from misfit is estimated using an analytical bond order potential (ABOP) and the effect of magnetism is investigated using spinpolarized and non-spinpolarized calculations. A systematic study of adsorption of Co to WC surfaces, Co segregation to WC/WC grain boundaries and Co substitution at WC/Co phase boundaries has been carried out. Adsorption of Co to most WC surfaces is predicted, and result in a monolayer coverage of Co and sometimes a mixed Co/W or Co/W monolayer. The WC surfaces will become prewetted with Co as soon as the atoms become mobile at finite temperatures. Co substitutional segregation is predicted to all model WC/WC grain boundaries in 0.5 monolayer proportion. The segregation of Co to grain boundaries stabilizes the continuous skeleton network of hard WC grains in cemented carbides. Using the obtained interfacial energies, the wetting and the driving force for cobalt grain boundary infiltration are discussed. A dependence on the wetting efficiency on the carbon chemical potential is predicted, which could be an explanation for the better wetting observed experimentally under W-rich conditions.

  6. Adherent diamond coatings on cemented tungsten carbide substrates with new Fe/Ni/Co binder phase

    International Nuclear Information System (INIS)

    WC-Co hard metals continue to gain importance for cutting, mining and chipless forming tools. Cobalt metal currently dominates the market as a binder because of its unique properties. However, the use of cobalt as a binder has several drawbacks related to its hexagonal close-packed structure and market price fluctuations. These issues pushed the development of pre-alloyed binder powders which contain less than 40 wt.% cobalt. In this paper we first report the results of extensive investigations of WC-Fe/Ni/Co hard metal sintering, surface pretreating and deposition of adherent diamond films by using an industrial hot filament chemical vapour deposition (HFCVD) reactor. In particular, CVD diamond was deposited onto WC-Fe/Ni/Co grades which exhibited the best mechanical properties. Prior to deposition, the substrates were submitted to surface roughening by Murakami's etching and to surface binder removal by aqua regia. The adhesion was evaluated by Rockwell indentation tests (20, 40, 60 and 100 kg) conducted with a Brale indenter and compared to the adhesion of diamond films grown onto Co-cemented tungsten carbide substrates, which were submitted to similar etching pretreatments and identical deposition conditions. The results showed that diamond films on medium-grained WC-6 wt.% Fe/Ni/Co substrates exhibited good adhesion levels, comparable to those obtained for HFCVD diamond on Co-cemented carbides with similar microstructure

  7. Computer-Aided Design of Some Advanced Steels and Cemented Carbides

    Institute of Scientific and Technical Information of China (English)

    LI Lin; ZHANG Mei; HE Yan-lin; De Cooman Bruno; Wollants Patrick

    2005-01-01

    Thermodynamic and kinetic study on TRIP (transformation induced plasticity) steels, cemented carbides and mold steel for plastics were carried out in order to design modern advanced materials. With the sublattice model, equilibrium compositions of ferrite and austenite phases in TRIP steels, as well as volume fraction of austenite at inter-critical temperatures for different time were calculated. Concentration profiles of carbon, manganese, aluminum and silicon in the steels were also estimated in the lattice fixed frame of reference. The effect of Si and Mn on TRIP was discussed according to thermodynamic and kinetic analyses. In order to understand and produce the graded nanophase structure of cemented carbides, miscellaneous phases in the M-Co-C (M= Ti, Ta, Nb) systems and Co-V-C system were modeled. Solution parameters and thermodynamic properties were listed in detail. The improvement of machining behavior of prehardened mould steel for plastics was obtained by computer-aided composition design. The results showed that the matrix composition of large-section prehardened mould steel for plastic markedly influences the precipitation of non-metallic inclusion and the composition control by the aid of Thermo-Calc software package minimizes the amount of detrimental oxide inclusion. In addition, the modification of calcium was optimized in composition design.

  8. Fatigue and fracture of cemented carbides%硬质合金的疲劳与断裂

    Institute of Scientific and Technical Information of China (English)

    陈振华; 姜勇; 陈鼎; 张忠健; 徐涛; 彭文

    2011-01-01

    In actual applications, the cemented carbides stand the multiple fatigue action. Understanding the fatigue mechanism and improving the fatigue property are the important direction for the research of cemented carbides. The applications and studies of fatigue and fracture of cemented carbides were reviewed. The domestic and foreign research results on the mechanism of fatigue fracture of cemented carbides were summarized, and the recent works of authors' research group were also introduced.%硬质合金在使用中一般同时承受多重疲劳的共同作用,了解硬质合金的疲劳破坏机理和提高其疲劳性能是硬质合金研究领域的一个重要方向.综述各种硬质合金工具在不同环境中的疲劳破坏情况,概括目前国内外学者对硬质合金疲劳性能的机理的研究进展.同时介绍本课题组在自行改造的疲劳试验机上对硬质合金多重疲劳开展的一些工作.

  9. A novel binder and binder extraction method for powder injection molding of tungsten cemented carbide

    Institute of Scientific and Technical Information of China (English)

    祝宝军; 曲选辉; 陶颖

    2003-01-01

    An improved wax-based multi-component binder and a new debinding method termed high-pressure condensed solvent extraction were developed for powder injection molding of tungsten cemented carbide. The results indicate that a critical powder loading of 65% (volume fraction) and an ideal rheological properties were obtained by the feedstock based on the binder. High debinding rate and specimens with high strength were obtained by the debinding method. Moreover, by making high temperature holding time adjustable, it makes the subsequent thermal degradation process more flexible to debinding atmosphere and carbon content of the as debinded specimens controllable. The transverse rupture strength, hardness and density of the as-sintered specimens made by an optimized PIM process are 2.48Gpa, HRA90 and 14.72g/cm3, respectively. Good shape retention and about 0.02% dimension deviation were achieved.

  10. Periodic and uniform nanogratings formed on cemented carbide by femtosecond laser scanning

    International Nuclear Information System (INIS)

    Periodic and uniform nanogratings are fabricated by femtosecond laser scanning on cemented carbide. Specifically, three experiments are designed to study the influence of single pulse energy, scanning speed, and scanning spacing on the period and the uniformity of the formed nanogratings. The results show that the sample with single pulse energy of 2 μJ, scanning speed of 1000 μm/s, and scanning spacing of 5 μm shows the best quality of nanogratings among all the tested samples at different processing parameters. The uniformity of the nanogratings is largely determined by single pulse energy, scanning speed, and scanning spacing. Single pulse energy and scanning speed significantly affect the period of the nanogratings, whereas the period of the nanogratings maintains a fixed value under different scanning spacings. The period of the nanogratings increases gradually with the decrease of the single pulse energy and the increase of the scanning speed, respectively.

  11. Phase Analysis of Cemented Carbide WC-Co Boronised with Yttrium

    Institute of Scientific and Technical Information of China (English)

    刘寿荣; 郝建民; 褚连青; 宋俊亭

    2002-01-01

    Phase analysis for the coated surface with B4C and Y2O3 of cemented carbid e WC-20Co in vacuum-heating was carried out by high-temperature X-ray diffra ction from ambient temperature to 1300 ℃. The results show that, the high-conc entration active boron atoms are released from the boron-supply agent B4C loc ated on the alloy surface and diffused into the γ-phase, leading to forming th e three-element boron-bearing compound W2Co21B6 beside forming boron -bearing compounds on the blank surface. By contrast with boronising only, the element yttrium in boronization broadens the boronising temperature range during vacuum-sintering, catalyzes the decarbonisation decomposition of B4C and prom otes diffusion of active boron atoms into the bulk of WC-Co.

  12. Phase Analysis of Cemented Carbide WC—Co Boronised with Yttrium

    Institute of Scientific and Technical Information of China (English)

    刘寿荣; 郝建民; 等

    2002-01-01

    Phase analysis for the coated surface with B4Cand Y2O3of cemented carbide WC-20Co in vacuum-heating was carried out by high-temperature X-ray diffraction from ambient temperature to 1300℃,The results show that,the high-concentration active boron atoms are released from the boron-supply agent B4Clocated on the alloy surface and diffused into the γphase,leading to forming the three-element boron-bearing compound W2Co21B6beside forming boron-bearins compounds on the blank surface.By contrast with boronising only,the element yttrium in boronization broadens the boronising temperature range during vacuum-sistering,catalyzes the decarbonisation decomposition of B4C and promotes diffusion of active boron atoms into the bulk of WC-Co.

  13. Microstructure and properties of (Ti, Al) N coatings on WC-Co cemented carbide

    Science.gov (United States)

    Li, Yudong; Liu, Zhen; Yang, Jing; Chen, Yigang

    2013-03-01

    (Ti, Al)N films were grown on WC-Co cemented carbides by R.F. reactive sputtering using Ti/Al composite target. The crystalline structure, morphology and composition of (Ti, Al)N coatings were investigated by X-ray diffraction (XRD), optical microscope and X-ray energy dispersive spectroscope (EDS), respectively. The mechanical properties of (Ti, Al)N coatings with the variable Al content were investigated by applying nanoindentation. With the increase of the Al content, the crystal structure of (Ti, Al)N films changed from fcc to hexagonal structure. When the ratio of Ti to Al in (Ti, Al)N coatings was approximately 4:1, and the N content was 40.67 %, the nano-hardness of (Ti, Al)N coating was highly up to 28 GPa. By adjusting the Al content, the lowest value of friction coefficients was 0.1397.

  14. Hard machining under dry conditions with hard PVD coatings on cemented carbide endmills

    International Nuclear Information System (INIS)

    Machining of hardened steel needs cutting tools for extreme conditions. Not only the cemented carbide tool material, but also the hard or ultra hard coating determines the tool life and cutting performance on the work piece. For milling operation in hardened material 1.2379 with a hardness between 60 and 62 HRc, endmills coated with different TiAlN layers in single or multilayer design and also top coatings with friction performance are used. Cutting tests with investigations of the wear on the cutting edge and in situ infrared temperature measurements by video camera showed large differences in tool performance. According to these results the limitation of cutting time or cutting length is, in some cases, not only caused by the wear on the tool, but also by the surface temperature of the work piece material. (author)

  15. Structure and properties of selected cemented carbides and cermets covered with TiN/(Ti,Al,Si)N/TiN coatings obtained by the cathodic arc evaporation process

    OpenAIRE

    Leszek A. Dobrzañski; Klaudiusz Golombek

    2005-01-01

    This study presents the results of microstructural examinations, mechanical tests and service performance tests carried out on thin TiN/(Ti,Al,Si)N/TiN wear resistance coatings obtained by the CAE process on cermet and cemented carbide substrates. Microstructural examinations of the applied coatings and the substrate were made with an OPTON DSM 940 SEM and a LEICA MEF4A light microscope. Adhesion of the coatings on cemented carbides and cermets was measured using the scratch test. The cutting...

  16. Cementing Material From Rice Husk-Broken Bricks-Spent Bleaching Earth-Dried Calcium Carbide Residue

    Directory of Open Access Journals (Sweden)

    Muthengia Jackson Washira

    2012-10-01

    Full Text Available A cementious material, coded CSBR (Carbide residue Spent bleaching earth Broken bricks and Rice husks, was made from dried calcium carbide residue (DCCR and an incinerated mix of rice husks (RH, broken bricks (BB and spent bleaching earth (SBE. Another material, coded SBR (Spent bleaching earth Broken bricks and Rice husk ash, was made from mixing separately incinerated RH, SBE and ground BB in the same ash ratio as in CSBR. When CSBR was inter-ground with Ordinary Portland Cement (OPC, it showed a continued decrease in Ca(OH2 in the hydrating cement as a function of curing time and replacement levels of the cement. Up to 45 % replacement of the OPC by CSBR produced a Portland pozzolana cement (PPC material that passed the relevant Kenyan Standard. Incorporation of the CSBR in OPC reduces the resultant calcium hydroxide from hydrating Portland cement. The use of the waste materials in production of cementitious material would rid the environment of wastes and lead to production of low cost cementitious material.

  17. Study on Interface Structure and Bond Properties between Cemented Carbide and Tool Steel Blazing with amorphous alloy

    Institute of Scientific and Technical Information of China (English)

    Bao Ming-dong; Xu Jin-fu; Xu Xue-bo; Zou Gui-sheng; Huang Geng-hua

    2004-01-01

    Cemented Carbide YG11C and Tool Steel Crl2MoV was blazed with Ni-base amorphous alloys, QG-1011,MBF-20 and MBF-75, using dynamics thermodynamics analogue testing machine Gleeble 1500D. The effects of brazing temperature, holding time and holding pressure on micro-structure and bond strength were investigated. Results showed that YG11C and Cr12MoV were all wetted well by these three Ni-base alloys, and the bond strength was as high as 220MPa,320MPa, 320MPa respectively. When the blazing temperature was at the point over the melting point 60-70℃ of Ni-base alloy, the holding time was about 2-10min, the suitable pressure was benefit for improving the brazing quality.Microanalysis showed Co in cemented carbide diffused into liquid brazing alloy and formed the Fe-Co solid .solution.

  18. Finite element analysis of thermal residual stresses at cemented carbide rock drill buttons with cobalt-gradient structure

    Institute of Scientific and Technical Information of China (English)

    HUANG Zi-qian; HE Yue-hui; CAI Hai-tao; XIAO Yi-feng; HUANG Bai-yun

    2008-01-01

    The aim of this study is to apply the concept of functionally graded materials (FGMs) to cemented carbides and to develop high-performance rock drill buttons.Cobalt-gradient structure was introduced to the surface zone of the buttons by carburizing process.Finite element method and XRD measurement were used to decide the distribution of thermal residual stress.Constitutive parameters were determined by constraint factor.Numerical results show that residual stresses of gradient buttons mainly concentrate in cobalt-gradient zone.There is compressive stress in the surface zone and tensile stress in the cobalt-rich zone.The maximum value of surface compressive stress is 180 MPa for WC-6Co cemented carbides.And the numerical results agree with the results of XRD measurement.

  19. FIB/FESEM experimental and analytical assessment of R-curve behavior of WC-Co cemented carbides

    OpenAIRE

    Tarragó Cifre, Jose María; Jiménez Piqué, Emilio; Schneider, Ludwig; Casellas, D.; Y Torres; Llanes Pitarch, Luis Miguel

    2015-01-01

    Exceptional fracture toughness levels exhibited by WC-Co cemented carbides (hardmetals) are due mainly to toughening derived from plastic stretching of crack-bridging ductile enclaves. This takes place due to the development of a multiligament zone at the wake of cracks growing in a stable manner. As a result, hardmetals exhibit crack growth resistance (R-curve) behavior. In this work, the toughening mechanics and mechanisms of these materials are investigated by combining experimental and an...

  20. Corrosion damage in WC-Co cemented carbides: residual strength assessment and 3D FIB-FESEM tomography characterisation

    OpenAIRE

    Tarragó Cifre, Jose María; Fargas Ribas, Gemma; Jiménez Piqué, Emilio; Felip, Alba; Isern, Lluis; Coureaux Mustelier, David; Al-Dawery, Ihsan; Roa Rovira, Joan Josep; Fair, Jonathan; Llanes Pitarch, Luis Miguel

    2014-01-01

    The effect of corrosion damage on cemented carbides was investigated. The study included residual strength assessment and detailed fractographic inspection of corroded specimens as well as detailed 3D FIB-FESEM tomography characterization. Experimental results point out a strong strength decrease associated with localized corrosion damage, i.e. corrosion pits acting as stress raisers, concentrated in the binder phase. These pits exhibit a variable and partial interconnectivity, as a function ...

  1. MICROSTRUCTURE AND MECHANICAL PROPERTIES OF ULTRAFINE WC/Co CEMENTED CARBIDES WITH CUBIC BORON NITRIDE AND Cr₃C₂ ADDITIONS

    Directory of Open Access Journals (Sweden)

    Genrong Zhang

    2016-03-01

    Full Text Available This study investigates the microstructure and mechanical properties of ultrafine tungsten carbide and cobalt (WC/Co cemented carbides with cubic boron nitride (CBN and chromium carbide (Cr₃C₂ fabricated by a hot pressing sintering process. This study uses samples with 8 wt% Co content and 7.5 vol% CBN content, and with different Cr₃C₂ content ranging from 0 to 0.30 wt%. Based on the experimental results, Cr₃C₂ content has a significant influence on inhibiting abnormal grain growth and decreasing grain size in cemented carbides. Near-full densification is possible when CBN-WC/Co with 0.25 wt% Cr₃C₂ is sintered at 1350°C and 20 MPa; the resulting material possesses optimal mechanical properties and density, with an acceptable Vickers hardness of 19.20 GPa, fracture toughness of 8.47 MPa.m1/2 and flexural strength of 564 MPa.u̇ Å k⃗

  2. Influence of binder composition on the properties of feedstock for cemented carbides

    Directory of Open Access Journals (Sweden)

    K. Gołombek

    2011-10-01

    plastic forming and machining operations causes the significant economic and ecological benefits.Originality/value: It is expected, that the further research on developing an optimal degradation and sintering conditions may enable achieving the ready to use tool materials based on cemented carbides with the properties exceeding the classical PM processes results.

  3. Co removal and phase transformations during high power diode laser irradiation of cemented carbide

    International Nuclear Information System (INIS)

    The use of a continuous wave-high power diode laser for removing surface Co-binder from Co-cemented tungsten carbide (WC-Co (5.8 wt%.)) hardmetal slabs was investigated. Combined scanning electron microscopy, energy dispersive X-ray spectroscopy and X-ray diffraction analyses were performed in order to study the phase transformations and micro-structural modifications of the WC-Co substrates occurring during and after laser irradiation. The micro-structure of the WC-Co progressively transforms as energy density increased, exhibiting stronger removal of Co and WC grain growth. At very high energy density, local melting of the WC grains with the formation of big agglomerates of interlaced grains is observed, and the crystalline structure of the irradiated substrate shows the presence of a brittle ternary eutectic phase of W, Co and C (often referred to as the η-phase). The latter can be detrimental to the mechanical properties of WC-Co. Therefore, the proper adjustment of the laser processing parameters plays a crucial role in surface treatments of WC-Co substrates prior to post-processing like diamond deposition.

  4. Chemically vapour deposited diamond coatings on cemented tungsten carbides: Substrate pretreatments, adhesion and cutting performance

    International Nuclear Information System (INIS)

    Chemical vapour deposition (CVD) of diamond films onto Co-cemented tungsten carbide (WC-Co) tools and wear parts presents several problems due to interfacial graphitization induced by the binder phase and thermal expansion mismatch of diamond and WC-Co. Methods used to improve diamond film adhesion include substrate-modification processes that create a three-dimensional compositionally graded interface. This paper reviews substrate pretreatments and adhesion issues of chemically vapour deposited diamond films on WC-Co. The combined effect of pretreatments and substrate microstructure on the adhesive toughness and wear rate of CVD diamond in dry machining of highly abrasive materials was analyzed. The role of diamond film surface morphology on chip evacuation in dry milling of ceramics was also investigated by comparing feed forces of coated and uncoated mills. The overall tribological performance of diamond coated mills depended on coating microstructure and smoothness. The use of smother films did allow to reduce cutting forces by facilitating chip evacuation

  5. Elastic-Plastic Constitutive Equation of WC-Co Cemented Carbides with Anisotropic Damage

    Science.gov (United States)

    Hayakawa, Kunio; Nakamura, Tamotsu; Tanaka, Shigekazu

    2007-05-01

    Elastic-plastic constitutive equation of WC-Co cemented carbides with anisotropic damage is proposed to predict a precise service life of cold forging tools. A 2nd rank symmetric tensor damage tensor is introduced in order to express the stress unilaterality; a salient difference in uniaxial behavior between tension and compression. The conventional framework of irreversible thermodynamics is used to derive the constitutive equation. The Gibbs potential is formulated as a function of stress, damage tensor, isotropic hardening variable and kinematic hardening variable. The elastic-damage constitutive equation, conjugate forces of damage, isotropic hardening and kinematic hardening variable is derived from the potential. For the kinematic hardening variable, the superposition of three kinematic hardening laws is employed in order to improve the cyclic behavior of the material. For the evolution equation of the damage tensor, the damage is assumed to progress by fracture of the Co matrix — WC particle interface and by the mechanism of fatigue, i.e. the accumulation of microscopic plastic strain in matrix and particles. By using the constitutive equations, calculation of uniaxial tensile and compressive test is performed and the results are compared with the experimental ones in the literature. Furthermore, finite element analysis on cold forward extrusion was carried out, in which the proposed constitutive equation was employed as die insert material.

  6. Processing of diamond enhanced cemented tungsten carbide insert for rock drilling

    Institute of Scientific and Technical Information of China (English)

    LIU Bao-chang; SUN You-hong; ZHANG Zu-pei

    2004-01-01

    This paper introduced the structure, component and sintering procedure of the Diamond/WC-Co composite insert fabricated by high pressure and high temper ature (HPHT) method as well as by hot pressing method. In HPHT method, to avoid breakage and delamination of the diamond layer, two transition layers were added between the most outer diamond layer and the WC-Co body. The transition layers compensate for differences in thermal expansion coefficient and elastic modulus of diamond layer and WC-Co substrate. Thus reduces the residual stress induced by cooling the inserts from sintering temperature to room temperature. In hot pressing method, to decrease sintering temperature so as to protect diamond, an active sintering process which achieved by adding nickel and phosphorus into the starting mixed powder is adopted. To increase the toughness of the inserts to resist breakage, proper amount of rare earth compound, LaNi5 and CeO2, are added into the original mixed powder, too. Laboratory tests indicated that both of the diamond enhanced inserts fabricated by HPHT method and by hot pressing method have relatively high hardness and impact toughness, while their wear resistance is about hundreds of times greater than that of conventional cemented tungsten carbide inserts. The results of field drilling test indicated that the diamond enhanced inserts can meet the demands of rotary percussion drilling.

  7. Effect of CVD-diamond coatings on the tribological performance of cemented tungsten carbide substrates

    Directory of Open Access Journals (Sweden)

    Kaleem Ahmad Najar

    2016-06-01

    Full Text Available A comparison has been documented between nanocrystalline diamond (NCD and microcrystalline diamond (MCD coatings deposited on cemented tungsten carbide (WC-Co substrates with architectures of WC-Co/NCD & WC-Co/MCD, using hot filament chemical vapor deposition (HFCVD technique. In the present work, the frictional characteristics were studied using ball-on-disc type linear reciprocating micro-tribometer, under the application of 1–10N normal loads, when sliding against smooth alumina (Al2O3 ceramic ball for the total duration of 15min, under dry sliding conditions. Nanoindentation tests were also conducted using Berkovich nanoindenter for the purpose of measurement of hardness and elastic modulus values. The average coefficients of friction of MCD and NCD coatings decrease from 0.37 – 0.32 and 0.3 – 0.27 respectively, when the load is increased from 1–10N. However, for conventional WC-Co substrate the average coefficient of friction increases from 0.60–0.75, under the same input operating conditions. The wear tracks formed on the surfaces of CVD-diamond coatings and WC-Co substrate, after friction measurement were characterised using Raman spectroscopy and scanning electron microscopy (SEM techniques. However, the compositional analysis for the formation of tribo-layer observed on the wear tracks of CVD-diamond coatings was confirmed using energy dispersive spectroscopy (EDS technique. Therefore, maintaining an appropriate level of normal load and using appropriate type of diamond coating, friction may be kept to some lower value to improve mechanical processes.

  8. PVD-Alumina Coatings on Cemented Carbide Cutting Tools: A Study About the Effect on Friction and Adhesion Mechanism

    OpenAIRE

    S.E. Cordes

    2012-01-01

    Crystalline PVD γ-alumina coatings are interesting for machining operations due to their outstanding characteristics, such as high hot hardness, high thermal stability and low tendency to adhesion. In the present work (Ti,Al)N/γ-Al2O3-coatings are deposited on cemented carbide by means of MSIP. Objectives of this work are to study the effects of coating and cutting fluid regarding friction in tribological tests and to study the wear mechanisms and cutting performance of γ-Al2O3-based coated c...

  9. A new approach to control the segregation of (Ta,W)C cubic phase in ultrafine WC–10Co–0.5Ta cemented carbides

    International Nuclear Information System (INIS)

    The dispersity of (Ta,W)C cubic phase in cemented carbides is crucial for controlling the microstructural homogeneity and improving the mechanical properties. An effective method for improving the segregation of (Ta,W)C phase is presented, with a guide from the thermodynamic calculation. Ultrafine WC–10Co–0.5Ta cemented carbides with different carbon contents were sintered at 1410 °C under a vacuum. With increasing carbon content, the (Ta,W)C phase segregation was gradually eliminated, and both transverse rupture strength and hardness increase

  10. Effect of xenon on the structural phase state of the surface layer of cemented carbide under pulsed electron-beam irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Ovcharenko, Vladimir E., E-mail: ove45@mail.ru [Institute of Strength physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Polytechnic University, Tomsk, 634050 (Russian Federation); Ivanov, Yurii F., E-mail: yufi55@mail.ru [National Research Polytechnic University, Tomsk, 634050 (Russian Federation); High-Current Electronics Institute SB RAS, Tomsk, 634055 (Russian Federation); Mohovikov, Alexey A., E-mail: maa28@rambler.ru [Technological Institute Branch of Tomsk Polytechnic University, Yurga, Kemerovo region, 652055 (Russian Federation); Baohai, Yu, E-mail: bhyu@imr.ac.cn; Cai, Xiaolong, E-mail: xiaolongcai2015@163.com; Zhong, Lisheng, E-mail: zhonglisheng1984@163.com; Xu, Yunhua, E-mail: yunhuaxu2013@163.com [School of Material Science and Engineering, Xi’an University of Technology, Xi’an Shaanxi, 710048 (China)

    2015-10-27

    A comparative analysis of the surface-layer microstructure of a tungsten-based cemented carbide modified with pulsed high-energy electron beams generated by gas-discharge plasmas and of the tool life of metal-cutting plates prepared from this alloy is performed. The choice of a plasma-forming gas providing for the emission of electrons out of the plasma-filled cathode is shown to have a profound influence both on the formation process of nano-sized structural-phase states in the surface layer of the cemented carbide and on the tool life of the metal-cutting plates prepared from this alloy.

  11. Mechanical and Tribological Properties of PVD-Coated Cemented Carbide as Evaluated by a New Multipass Scratch-Testing Method

    Directory of Open Access Journals (Sweden)

    M. Fallqvist

    2012-01-01

    Full Text Available A new test method based on multipass scratch testing has been developed for evaluating the mechanical and tribological properties of thin, hard coatings. The proposed test method uses a pin-on-disc tribometer and during testing a Rockwell C diamond stylus is used as the “pin” and loaded against the rotating coated sample. The influence of normal load on the number of cycles to coating damage is investigated and the resulting coating damage mechanisms are evaluated by posttest scanning electron microscopy. The present study presents the test method by evaluating the performance of Ti0.86Si0.14N, Ti0.34Al0.66N, and (Al0.7Cr0.32O3 coatings deposited by cathodic arc evaporation on cemented carbide inserts. The results show that the test method is quick, simple, and reproducible and can preferably be used to obtain relevant data concerning the fatigue, wear, chipping, and spalling characteristics of different coating-substrate composites. The test method can be used as a virtually nondestructive test and, for example, be used to evaluate the fatigue and wear resistance as well as the cohesive and adhesive interfacial strength of coated cemented carbide inserts prior to cutting tests.

  12. Microstructure and mechanical properties of titanium nitride coatings for cemented carbide cutting tools by pulsed high energy density plasma

    Institute of Scientific and Technical Information of China (English)

    PENG Zhijian; MIAO Hezhuo; QI Longhao; GONG Jianghong; YANG Size; LIU Chizi

    2003-01-01

    Hard, wear-resistant and well-adhesive titanium nitride coatings on cemented carbide cutting tools were prepared by the pulsed high energy density plasma technique at ambient temperature. The results of Auger spectra analysis indicated that the interface between the coating and substrate was more than 250 nm.Under optimized deposition conditions, the highest critical load measured by nanoscratch tester was more than 90 mN, which meant that the TiN film was well adhesive to the substrate; the highest nanohardness and Young's modulus according to nanoindentation tests were near to 27 and 450 GPa. The results of cutting tests evaluated by turning hardened CrWMn steel in industrial conditions indicated that the wear resistance and edge life of the cemented carbide tools were enhanced dramatically because of the deposition of titanium nitride coatings. These improvements were attributed to the three combined effects: the deposition and ion implantation of the pulsed plasma and the becoming finer of the grain sizes.

  13. Research into preparation and properties of graded cemented carbides with face center cubic-rich surface layer

    Science.gov (United States)

    Chen, Jian; Deng, Xin; Gong, Manfeng; Liu, Wei; Wu, Shanghua

    2016-09-01

    This paper systematically investigated a set of functionally graded WC-TiC-Mo-Co cemented carbides with modified surface layer (called fcc-rich surface layer in this study), which is mainly composed of fcc phases (Ti(CN) and TiN) and WC. Nitridation at liquid phase sintering temperature is the key process making this fcc-rich surface layer. The functionally graded WC-TiC-Mo-Co cemented carbides synthesized in this study show 3 layer structure: the outer layer, i.e. the fcc-rich surface layer; the intermediate layer, which is characterized by abnormally large WC and high Co content; and the inner layer. It was found that TiC is the most critical component for the formation of fcc-rich surface layer. The higher content of TiC results in the thicker fcc-rich outer layer, higher (Ti(CN) and TiN) content in the outer layer, and higher hardness of the fcc-rich outer layer. The formation of this fcc-rich surface layer is mainly due to the nitridation process between Ti and N, which leads to the diffusion of Ti outwards (from the inside of the sample to the surface) and the subsequent migration of liquid cobalt inwards (from surface to the inside of the sample). The three-layer structure developed in this study provides the excellent combination of high wear resistance and high toughness, which is favorable for some applications.

  14. FIB/FESEM experimental and analytical assessment of R-curve behavior of WC–Co cemented carbides

    Energy Technology Data Exchange (ETDEWEB)

    Tarragó, J.M., E-mail: jose.maria.tarrago@upc.edu [CIEFMA, Departament de Ciència dels Materials i Enginyeria Metallúrgica, ETSEIB, Universitat Politècnica de Catalunya, 08028 Barcelona (Spain); CRnE, Centre de Recerca en Nanoenginyeria, Universitat Politècnica de Catalunya, 08028 Barcelona (Spain); Jiménez-Piqué, E. [CIEFMA, Departament de Ciència dels Materials i Enginyeria Metallúrgica, ETSEIB, Universitat Politècnica de Catalunya, 08028 Barcelona (Spain); CRnE, Centre de Recerca en Nanoenginyeria, Universitat Politècnica de Catalunya, 08028 Barcelona (Spain); Schneider, L. [Sandvik Hyperion, Coventry CV4 0XG (United Kingdom); Casellas, D. [Fundació CTM Centre Tecnològic, 08243 Manresa (Spain); Torres, Y. [Departamento de Ingeniería y Ciencia de los Materiales y del Transporte, ETSI, Universidad de Sevilla, 41092 Sevilla (Spain); Llanes, L. [CIEFMA, Departament de Ciència dels Materials i Enginyeria Metallúrgica, ETSEIB, Universitat Politècnica de Catalunya, 08028 Barcelona (Spain); CRnE, Centre de Recerca en Nanoenginyeria, Universitat Politècnica de Catalunya, 08028 Barcelona (Spain)

    2015-10-01

    Exceptional fracture toughness levels exhibited by WC–Co cemented carbides (hardmetals) are due mainly to toughening derived from plastic stretching of crack-bridging ductile enclaves. This takes place due to the development of a multiligament zone at the wake of cracks growing in a stable manner. As a result, hardmetals exhibit crack growth resistance (R-curve) behavior. In this work, the toughening mechanics and mechanisms of these materials are investigated by combining experimental and analytical approaches. Focused Ion Beam technique (FIB) and Field-Emission Scanning Electron Microscopy (FESEM) are implemented to obtain serial sectioning and imaging of crack–microstructure interaction in cracks arrested after stable extension under monotonic loading. The micrographs obtained provide experimental proof of the developing multiligament zone, including failure micromechanisms within individual bridging ligaments. Analytical assessment of the multiligament zone is then conducted on the basis of experimental information attained from FIB/FESEM images, and a model for the description of R-curve behavior of hardmetals is proposed. It was found that, due to the large stresses supported by the highly constrained and strongly bonded bridging ligaments, WC–Co cemented carbides exhibit quite steep but short R-curve behavior. Relevant strength and reliability attributes exhibited by hardmetals may then be rationalized on the basis of such toughening scenario.

  15. The effects of micron WC contents on the microstructure and mechanical properties of ultrafine WC–(micron WC–Co) cemented carbides

    International Nuclear Information System (INIS)

    Highlights: • The ultrafine WC–(micron WC–Co) cemented carbides were fabricated. • The addition of micron-sized WC particles can generate the deflection of crack in the extension process. • The addition of micron-sized WC particles can improve the fracture toughness obviously. - Abstract: In this work, the effects of micron grained WC additions on the microstructure and properties of ultrafine WC–(micron WC–Co) cemented carbides produced through low pressure sintering processes were investigated by scanning electron microscope and mechanical properties tests. The results show that the obvious crack deflection and transgranular fracture phenomenon could be observed with the addition of micron WC, which can resist the crack propagation and improve the toughness of cemented carbides. The sintered ultrafine WC–(micron WC–Co) hardmetals demonstrate excellent hardness and fracture toughness values (HV30: 1700 kg/mm2, KIC: 13.82 MPa m1/2). These inhomogeneous ultrafine WC–(micron WC–Co) cemented carbides have considerable potential for use in structural applications

  16. The effects of micron WC contents on the microstructure and mechanical properties of ultrafine WC–(micron WC–Co) cemented carbides

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Chao; Lin, Nan, E-mail: linnan@csu.edu.cn; He, Yuehui; Wu, Chonghu; Jiang, Yao

    2014-05-01

    Highlights: • The ultrafine WC–(micron WC–Co) cemented carbides were fabricated. • The addition of micron-sized WC particles can generate the deflection of crack in the extension process. • The addition of micron-sized WC particles can improve the fracture toughness obviously. - Abstract: In this work, the effects of micron grained WC additions on the microstructure and properties of ultrafine WC–(micron WC–Co) cemented carbides produced through low pressure sintering processes were investigated by scanning electron microscope and mechanical properties tests. The results show that the obvious crack deflection and transgranular fracture phenomenon could be observed with the addition of micron WC, which can resist the crack propagation and improve the toughness of cemented carbides. The sintered ultrafine WC–(micron WC–Co) hardmetals demonstrate excellent hardness and fracture toughness values (HV{sub 30}: 1700 kg/mm{sup 2}, K{sub IC}: 13.82 MPa m{sup 1/2}). These inhomogeneous ultrafine WC–(micron WC–Co) cemented carbides have considerable potential for use in structural applications.

  17. Effect of SiC Nanowhisker on the Microstructure and Mechanical Properties of WC-Ni Cemented Carbide Prepared by Spark Plasma Sintering

    Directory of Open Access Journals (Sweden)

    Xiaoyong Ren

    2014-01-01

    Full Text Available Ultrafine tungsten carbide-nickel (WC-Ni cemented carbides with varied fractions of silicon carbide (SiC nanowhisker (0–3.75 wt.% were fabricated by spark plasma sintering at 1350°C under a uniaxial pressure of 50 MPa with the assistance of vanadium carbide (VC and tantalum carbide (TaC as WC grain growth inhibitors. The effects of SiC nanowhisker on the microstructure and mechanical properties of the as-prepared WC-Ni cemented carbides were investigated. X-ray diffraction analysis revealed that during spark plasma sintering (SPS Ni may react with the applied SiC nanowhisker, forming Ni2Si and graphite. Scanning electron microscopy examination indicated that, with the addition of SiC nanowhisker, the average WC grain size decreased from 400 to 350 nm. However, with the additional fractions of SiC nanowhisker, more and more Si-rich aggregates appeared. With the increase in the added fraction of SiC nanowhisker, the Vickers hardness of the samples initially increased and then decreased, reaching its maximum of about 24.9 GPa when 0.75 wt.% SiC nanowhisker was added. However, the flexural strength of the sample gradually decreased with increasing addition fraction of SiC nanowhisker.

  18. Effect of SiC nanowhisker on the microstructure and mechanical properties of WC-Ni cemented carbide prepared by spark plasma sintering.

    Science.gov (United States)

    Ren, Xiaoyong; Peng, Zhijian; Fu, Zhiqiang; Wang, Chengbiao

    2014-01-01

    Ultrafine tungsten carbide-nickel (WC-Ni) cemented carbides with varied fractions of silicon carbide (SiC) nanowhisker (0-3.75 wt.%) were fabricated by spark plasma sintering at 1350°C under a uniaxial pressure of 50 MPa with the assistance of vanadium carbide (VC) and tantalum carbide (TaC) as WC grain growth inhibitors. The effects of SiC nanowhisker on the microstructure and mechanical properties of the as-prepared WC-Ni cemented carbides were investigated. X-ray diffraction analysis revealed that during spark plasma sintering (SPS) Ni may react with the applied SiC nanowhisker, forming Ni2Si and graphite. Scanning electron microscopy examination indicated that, with the addition of SiC nanowhisker, the average WC grain size decreased from 400 to 350 nm. However, with the additional fractions of SiC nanowhisker, more and more Si-rich aggregates appeared. With the increase in the added fraction of SiC nanowhisker, the Vickers hardness of the samples initially increased and then decreased, reaching its maximum of about 24.9 GPa when 0.75 wt.% SiC nanowhisker was added. However, the flexural strength of the sample gradually decreased with increasing addition fraction of SiC nanowhisker.

  19. Study on tribological behavior and cutting performance of CVD diamond and DLC films on Co-cemented tungsten carbide substrates

    Science.gov (United States)

    Zhang, Dongcan; Shen, Bin; Sun, Fanghong

    2010-02-01

    The tribological behaviors of diamond and diamond-like carbon (DLC) films play a major role on their machining and mechanical applications. In this study, diamond and diamond-like carbon (DLC) films are deposited on the cobalt cemented tungsten carbide (WC-Co) substrate respectively adopting the hot filament chemical vapor deposition (HFCVD) technique and the vacuum arc discharge with a graphite cathode, and their friction properties are evaluated on a reciprocating ball-on-plate tribometer with counterfaces of silicon nitride (Si 3N 4) ceramic, cemented tungsten carbide (WC) and ball-bearing steel materials, under the ambient air without lubricating condition. Moreover, to evaluate their cutting performance, comparative turning tests are conducted using the uncoated WC-Co and as-fabricated CVD diamond and DLC coated inserts, with glass fiber reinforced plastics (GFRP) composite materials as the workpiece. The as-deposited HFCVD diamond and DLC films are characterized with energy-dispersive X-ray spectroscopy (EDX), scanning electron microscope (SEM), X-ray diffraction spectroscopy (XRD), Raman spectroscopy and 3D surface topography based on white-light interferometry. Furthermore, Rocwell C indentation tests are conducted to evaluate the adhesion of HFCVD diamond and DLC films grown onto WC-Co substrates. SEM and 3D surface topography based on white-light interferometry are also used to investigate the worn region on the surfaces of diamond and DLC films. The friction tests suggest that the obtained friction coefficient curves that of various contacts exhibit similar evolution tendency. For a given counterface, DLC films present lower stable friction coefficients than HFCVD diamond films under the same sliding conditions. The cutting tests results indicate that flank wear of the HFCVD diamond coated insert is lower than that of DLC coated insert before diamond films peeling off.

  20. Study on tribological behavior and cutting performance of CVD diamond and DLC films on Co-cemented tungsten carbide substrates

    International Nuclear Information System (INIS)

    The tribological behaviors of diamond and diamond-like carbon (DLC) films play a major role on their machining and mechanical applications. In this study, diamond and diamond-like carbon (DLC) films are deposited on the cobalt cemented tungsten carbide (WC-Co) substrate respectively adopting the hot filament chemical vapor deposition (HFCVD) technique and the vacuum arc discharge with a graphite cathode, and their friction properties are evaluated on a reciprocating ball-on-plate tribometer with counterfaces of silicon nitride (Si3N4) ceramic, cemented tungsten carbide (WC) and ball-bearing steel materials, under the ambient air without lubricating condition. Moreover, to evaluate their cutting performance, comparative turning tests are conducted using the uncoated WC-Co and as-fabricated CVD diamond and DLC coated inserts, with glass fiber reinforced plastics (GFRP) composite materials as the workpiece. The as-deposited HFCVD diamond and DLC films are characterized with energy-dispersive X-ray spectroscopy (EDX), scanning electron microscope (SEM), X-ray diffraction spectroscopy (XRD), Raman spectroscopy and 3D surface topography based on white-light interferometry. Furthermore, Rocwell C indentation tests are conducted to evaluate the adhesion of HFCVD diamond and DLC films grown onto WC-Co substrates. SEM and 3D surface topography based on white-light interferometry are also used to investigate the worn region on the surfaces of diamond and DLC films. The friction tests suggest that the obtained friction coefficient curves that of various contacts exhibit similar evolution tendency. For a given counterface, DLC films present lower stable friction coefficients than HFCVD diamond films under the same sliding conditions. The cutting tests results indicate that flank wear of the HFCVD diamond coated insert is lower than that of DLC coated insert before diamond films peeling off.

  1. On the Use of Mo/Mo2C Gradient Interlayers in Diamond Deposition onto Cemented Carbide Substrates

    Science.gov (United States)

    Gao, Jie; Hei, Hongjun; Zheng, Ke; Gao, Xueyan; Liu, Xiaoping; Tang, Bin; He, Zhiyong; Yu, Shengwang

    2016-01-01

    Molybdenum/molybdenum carbide (Mo/Mo2C) gradient interlayers were prepared via double glow plasma surface alloying (DGPSA) technique onto cemented carbide (WC-Co) substrates for diamond deposition. The morphologies, phase composition and adhesion of the interlayers were investigated, as well as their effect on the subsequent diamond deposition. The results indicated that the Mo/Mo2C gradient interlayer deposited on WC-Co substrate was composed of 4.0-μm-thick diffusion layer and 2.7-μm-thick deposition layer. The Mo concentration decreased gradually with the depth direction whereas the Co and W concentrations increased. As a result, the Co binder phase was completely restricted within the substrate by the diffusion layer. The presence of gradient diffusion layer ensured excellent adhesion of the interlayer. Subsequently, nanocrystalline diamond coatings with excellent adhesion were deposited on the interlayered substrates. Thus, the Mo/Mo2C gradient interlayers deposited via DGPSA technique were demonstrated as a novel option for depositing adherent diamond coatings on WC-Co substrates.

  2. Fatigue crack propagation resistance of cemented carbides; Resistencia a la propagacion de fisuras por fatiga en carburos cementados

    Energy Technology Data Exchange (ETDEWEB)

    Torres, Y.; Rodriguez, S.; Llanes, L.; Anglada, M.

    2001-07-01

    It is studied the fatigue crack growth behavior of two grades of WC-Co cemented carbides, both with a 10%{sub w}t of Co but with different carbide grain size, 0,8 and 2,5 {mu}m. Crack growth kinetics, measured under different load ratios, is described using an alternative form to the Paris equation. hence, it is used a model that takes into account both maximum and range of the applied stress intensity factor, k{sub m}ax and {delta}K respectively, within an equation of the form da/dN=f(K{sub m}ax, {delta}K). It is observed a significant dependence with respect to K{sub m}ax, yielding evidence of the prominence of static modes of rupture. Under these considerations, the fatigue crack growth sensitivity of the materials studied is evaluated. Finally, the damage mechanisms associated with stable and unstable fatigue crack propagation are analyzed. (Author) 11 refs.

  3. Surface modification of sialon ceramics and cemented carbides by PVD coating deposition

    OpenAIRE

    L.A. Dobrzański; M. Staszuk

    2011-01-01

    Purpose: The paper includes investigation results of structures and mechanical properties of coatings deposited by the physical vapor deposition (PVD) techniques onto both sialon tool ceramics and sintered carbides. The paper includes two kinds of coating materials, isomorphic containg phases with TiN and AlN.Design/methodology/approach: In the paper were presented some observations of coating structures, before carried out in the scanning electron microscope. Phases composition analysis was ...

  4. Surface Layer States of Worn Uncoated and TiN-Coated WC/Co-Cemented Carbide Cutting Tools after Dry Plain Turning of Carbon Steel

    Directory of Open Access Journals (Sweden)

    Johannes Kümmel

    2013-01-01

    Full Text Available Analyzing wear mechanisms and developments of surface layers in WC/Co-cemented carbide cutting inserts is of great importance for metal-cutting manufacturing. By knowing relevant processes within the surface layers of cutting tools during machining the choice of machining parameters can be influenced to get less wear and high tool life of the cutting tool. Tool wear obviously influences tool life and surface integrity of the workpiece (residual stresses, surface quality, work hardening, etc., so the choice of optimised process parameters is of great relevance. Vapour-deposited coatings on WC/Co-cemented carbide cutting inserts are known to improve machining performance and tool life, but the mechanisms behind these improvements are not fully understood. The interaction between commercial TiN-coated and uncoated WC/Co-cemented carbide cutting inserts and a normalised SAE 1045 steel workpiece was investigated during a dry plain turning operation with constant material removal under varied machining parameters. Tool wear was assessed by light-optical microscopy, scanning electron microscopy (SEM, and EDX analysis. The state of surface layer was investigated by metallographic sectioning. Microstructural changes and material transfer due to tribological processes in the cutting zone were examined by SEM and EDX analyses.

  5. Fabrication of WC-Co cemented carbides with gradient distribution of WC grain size and Co composition by tape casting

    Energy Technology Data Exchange (ETDEWEB)

    Cheng Jigui; Wu Yucheng; Xia Yonghong [Dept. of Materials Science and Engineering, Hefei Univ. of Technology (China)

    2003-07-01

    Layered WC-Co (with 8 wt.% Co) green compacts with discontinuous distribution of WC particle size (1-7 {mu}m) were prepared by a novel process based on tape casting and lamination. After burning off binder and other organic components, the green tapes were sintered at different temperatures in H{sub 2}. Microstructures of both the green and the sintered compacts were observed by scanning electron microscopy. An electron probe microanalyser was used to measure the linear distribution of Co element in the layered WC-Co cemented carbides. Mechanical behaviors of the layered materials were investigated and compared with those of WC-Co alloys with homogeneous distribution of WC grain size and Co composition. It has been shown that by controlling WC particle size in the green cast tapes and sintering parameters, a continuous gradient distribution of WC grain size and Co composition can be realized simultaneously in the laminated WC-Co materials, with more Co-rich phase (higher Co content) in the original fine WC side. Owing to the improved microstructure, the gradient WC-Co materials showed better mechanical properties than homogeneous WC-Co materials with either fine or coarse WC grain sizes. (orig.)

  6. Microstructure and mechanical properties of (Ti,Al,Zr)N/(Ti,Al,Zr,Cr)N films on cemented carbide substrates

    Science.gov (United States)

    Zhao, Shi-lu; Zhang, Jun; Zhang, Zhen; Wang, Shuang-hong; Zhang, Zheng-gui

    2014-01-01

    (Ti,Al,Zr)N/(Ti,Al,Zr,Cr)N bilayer films were deposited on cemented carbide (WC-8%Co) substrates by multi-arc ion plating (MAIP) using two Ti-Al-Zr alloy targets and one pure Cr target. To investigate the composition, morphology, and crystalline structure of the bilayer films, a number of complementary methods of elemental and structural analysis were used, namely, scanning electron microscopy (SEM), energy disperse X-ray spectroscopy (EDS), and X-ray diffraction (XRD). Adhesive strength and mechanical properties of the films were evaluated by scratch testing and Vickers microindentation, respectively. It is shown that the resulting films have a TiN-type face-centered cubic (FCC) structure. The films exhibit fully dense, uniform, and columnar morphology. Furthermore, as the bias voltages vary from -50 to -200 V, the microhardness (max. Hv0.01 4100) and adhesive strength (max. > 200 N) of the bilayer films are superior to those of the (Ti,Al,Zr)N and (Ti,Al,Zr,Cr)N monolayer films.

  7. Hard coating of ultrananocrystalline diamond/nonhydrogenated amorphous carbon composite films on cemented tungsten carbide by coaxial arc plasma deposition

    Science.gov (United States)

    Naragino, Hiroshi; Egiza, Mohamed; Tominaga, Aki; Murasawa, Koki; Gonda, Hidenobu; Sakurai, Masatoshi; Yoshitake, Tsuyoshi

    2016-08-01

    Ultrananocrystalline diamond (UNCD)/nonhydrogenated amorphous carbon (a-C) composite (UNCD/a-C) films were deposited on cemented carbide containing Co by coaxial arc plasma deposition. With decreasing substrate temperature, the hardness was enhanced accompanied by an enhancement in the sp3/(sp2 + sp3). Energy-dispersive X-ray and secondary ion mass spectrometry spectroscopic measurements exhibited that the diffusion of Co atoms from the substrates into the films hardly occurs. The film deposited at room temperature exhibited the maximum hardness of 51.3 GPa and Young's modulus of 520.2 GPa, which evidently indicates that graphitization induced by Co in the WC substrates, and thermal deformation from sp3 to sp2 bonding are suppressed. The hard UNCD/a-C films can be deposited at a thickness of approximately 3 μm, which is an order larger than that of comparably hard a-C films. The internal compressive stress of the 51.3-GPa film is 4.5 GPa, which is evidently smaller than that of comparably hard a-C films. This is a reason for the thick deposition. The presence of a large number of grain boundaries in the film, which is a structural specific to UNCD/a-C films, might play a role in releasing the internal stress of the films.

  8. Atom probe tomography of a Ti-Si-Al-C-N coating grown on a cemented carbide substrate.

    Science.gov (United States)

    Thuvander, M; Östberg, G; Ahlgren, M; Falk, L K L

    2015-12-01

    The elemental distribution within a Ti-Si-Al-C-N coating grown by physical vapour deposition on a Cr-doped WC-Co cemented carbide substrate has been investigated by atom probe tomography. Special attention was paid to the coating/substrate interface region. The results indicated a diffusion of substrate binder phase elements into the Ti-N adhesion layer. The composition of this layer, and the Ti-Al-N interlayer present between the adhesion layer and the main Ti-Si-Al-C-N layer, appeared to be sub-stoichiometric. The analysis of the interlayer showed the presence of internal surfaces, possibly grain boundaries, depleted in Al. The composition of the main Ti-Al-Si-C-N layer varied periodically in the growth direction; layers enriched in Ti appeared with a periodicity of around 30 nm. Laser pulsing resulted in a good mass resolution that made it possible to distinguish between N(+) and Si(2+) at 14 Da.

  9. Influence of magnetite and boron carbide on radiation attenuation of cement-fiber/composite

    International Nuclear Information System (INIS)

    Trial was made to create composites from agriculture fibers, which have good mechanical, physical and radiation attenuation properties for different applications. Fast neutron and gamma ray spectra, as well as, slow neutron fluxes behind samples of cement-fiber (CF) (ρ=2.095 g cm-3) and cement-fiber-magnetite (CFM) (ρ=2.858 g cm-3)/composites have been investigated. Neutron and gamma spectra have been measured using a collimated reactor beam and neutron- gamma spectrometer with stilbene scintillator. A pulse shape discrimination technique based on zero cross over method was used to discriminate between neutron and gamma ray pulses. While, slow neutron fluxes have been measured using a collimated reactor beam and BF3 counter. Results were used to achieve removal cross sections (ΣR,meas.), total attenuation coefficients (μ) and macroscopic cross sections (Σ) of fast neutrons, gamma rays and slow neutrons respectively from the attenuation relations. Also, removal cross sections (ΣR,cal.) and total mass attenuation coefficients (μ/ρ) of fast neutrons and gamma rays have been calculated using the composites elemental composition and XCOM code respectively. Measured and calculated results were compared and a reasonable agreement was found

  10. 硬质合金注射成形技术研究进展%ADVANCES IN POWDER INJECTION MOLDING OF CEMENTED CARBIDES

    Institute of Scientific and Technical Information of China (English)

    曲选辉; 祝宝军; 肖平安; 秦明礼

    2001-01-01

    Powder injection molding,as an advanced net-shape-forming technolog y,has attracted more and more attention in the manufacture industry.In this pap er,characteristics of this technology and its applications to the cemented carb ides are reviewed.The main factors affecting the properties and dimensions of th e PIM cemented carbide parts are analyzed.It is proposed that special powders an d new binders as well as carbon controlling technology should be developed in or der to get cemented carbide parts with high performance and good dimension accur acy.%粉末注射成形技术作为一种先进的成形方法近年来受到广泛的关注,得到了迅速的发展。本文综述了粉末注射成形技术的工艺特点、技术现状以及在硬质合金异型产品制备中的应用,并对硬质合金注射成形技术的发展方向和前景进行了展望。

  11. 硬质合金激光毛化工艺试验研究%Experimental research of laser texturing of cemented carbide

    Institute of Scientific and Technical Information of China (English)

    符永宏; 顾亚励; 康正阳; 王海波; 李玉弟

    2016-01-01

    To explore the potential application of micro-textures on the surface of cemented carbide material by laser texturing, process tests of laser texturing were carried out on the surface of YG6X cemented carbide cutters by using single factor analysis method. Crater micro-textures with approximate 270μm diameter and 6μm height were obtained. The experimental results show that laser pulse width, pump voltage and air pressure have important effects on the textured topography dimensions and quality of the convex textures. Pulse width and pumping voltage can increases the dimension of convex textures greatly, gas pressure can significantly reduce the height of convex textures about 43%. However, micro-cracks exist from the center to the surrounding of micro-texture materials on cemented carbide by laser texturing. Furthermore, micro-texture materials by laser texturing on cemented carbide show uneven distribution with bigger hole and cavity in the center, but have close bonding strength with substrate.%为了探究激光毛化技术在硬质合金材料表面实现微织构的应用潜能,采用单因素分析法,在YG6X硬质合金刀片表面进行了激光毛化工艺试验研究,获得了直径约270μm,高度约6μm的火山口形貌的微织构.结果表明,激光脉冲宽度、抽运电压、气体压力对毛化微织构形貌有着显著影响,脉冲宽度和抽运电压会较大地增大织构尺寸,气体压力显著减小织构高度约43%;硬质合金激光毛化微织构易出现微裂纹,由中心延伸至周边;组织中材料分布不均,中间有大块孔洞与空腔,但与基体有着紧密的结合强度.

  12. Surface Modification of Fly Ashes with Carbide Slag and Its Effect on Compressive Strength and Autogenous Shrinkage of Blended Cement Pastes

    Institute of Scientific and Technical Information of China (English)

    HAO Chengwei; DENG Min; MO Liwu; LIU Kaiwei

    2012-01-01

    Surfaces of grade Ⅲ fly ashes were modified through mixing with carbide slag and calcining at 850 ℃ for 1 h.Mineralogical compositions and surface morphology of fly ashes before and after modification were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM),respectively.Effect of surface-modified fly ashes on compressive strength and autogenous shrinkage of blended cement pastes was investigated.Microstructures of cement pastes were examined by backscattered electron (BSE) imaging and mercury intrusion porosimetry (MIP).The experimental results showed that β-C2S was formed on the surfaces of fly ashes after modification.Hydration of β-C2S on the surface-modified fly ashes densified interface zone and enhanced bond strength between particles of fly ashes and hydrated clinkers.In addition,surface modification of fly ashes tended to decrease total porosity and 10-50 nm pores of cement pastes.Surface modification of fly ashes increased compressive strength and reduced autogenous shrinkage of cement pastes.

  13. 中国超细晶硬质合金及原料制备技术进展%Development on Preparation Technology of Ultrafine-Grained Cemented Carbides and Their Raw Materials in China

    Institute of Scientific and Technical Information of China (English)

    吴冲浒; 聂洪波; 肖满斗

    2012-01-01

    The sintered WC-Co with uhrafine grain sizes ( 〈 0. 5 rim) is called ultrafine cemented carbide, which pos- sesses optimized properties such as hardness and strength. Efficient tools prepared by uhrafine cemented carbides have been used in aerospace, nuclear energy, automotive, generating equipment, new energy and other fields of electronic communications. The development of uhrafine cemented carbides and raw materials was systematically introduced and reviewed, mainly in aspects of the preparation, property and characterization of uhrafine tungsten carbide powder, ultrafine cobalt powder, WC-Co composite powder and ultrafine cemented carbides in China. Prospects on technology of the ultra-fine cemented carbide were discussed finally.%超细晶硬质合金是WC晶粒度≤0.5μm的硬质合金,这类合金具有高强度和高硬度的优异性能。目前由超细晶硬质合金制备的高效刀具已经广泛用于航空航天、核能、汽车、发电设备、新能源和电子通讯等现代制造业。主要对中国超细晶硬质合金原料(例如超细碳化钨粉、钴粉、复合粉)和超细晶硬质合金制备技术、性能及表征方法作了系统的阐述。最后对超细晶硬质合金制备技术进行了展望。

  14. 钢结硬质合金的研究进展%Latest development of steel bonded cemented carbide

    Institute of Scientific and Technical Information of China (English)

    周书助; 兰登飞; 鄢玲利; 尹绍峰

    2015-01-01

    The relationship of the composition, microstructures and performance has been systematically elaborated. The main preparation technology of steel bonded carbide is summarized, and it is pointed that the powder metallurgy has been widely adopted to produce steel bonded carbide. However, due to the lower cost and better performance, electroslag melting and casting, self-propagating high temperature synthesis (SHS) and carbothermal reduction methods are full of vitality. In addition, forging and heat treatment can effectively improve the structure and performance of the alloy; Boriding, boron-sulphurizing treating process and laser cladding process can improve the surface hardness, reduce the friction coefficient and increase the service life. Finally, the development trend of steel bonded carbide is prospected.%该文较系统地阐述钢结硬质合金的成分、组织和性能之间的关系,综述钢结硬质合金的主要制备方法,指出粉末冶金法是最常用的制备方法,而电冶熔铸、自蔓延高温合成(SHS)和碳热还原法等工艺因更低的成本和更优的性能而展现出蓬勃生机.此外,锻造和热处理能够有效改善组织,提高合金性能;渗硼、硼?硫复合渗和激光熔覆等表面处理能提高合金的表面硬度,减小摩擦因数,提高使用寿命.最后,展望钢结硬质合金的发展方向.

  15. The Reverse Reaction of Cement Raw Meal with Dosing of Carbide Slag and Common Cement Raw Meal in the Simulated Preheater System in CO2 Atmosphere%CO2气氛下电石渣配料生料和普通水泥生料在模拟预热器系统中的逆反应过程

    Institute of Scientific and Technical Information of China (English)

    毕金栋; 李昌勇; 曹华夏; 聂江婷

    2012-01-01

    The reverse reaction of cement raw meal with dosing of carbide slag and common cement raw meal was studied in the preheater system (in CO2 atmosphere) with simulated gas circumstance. The results show that the CaCO3 was synthesized by cement raw meal with dosing of carbide slag first and then the CaCO3 was decomposed into CaO in C02 atmosphere. When the content of carbide slag is 100% , the conversion rate of Ca ( OH) 2 into CaCO3 is almost equal to CaO for cement raw meal with dosing of carbide slag and common cement raw meal. And the reverse reaction of CaCO3 have more or less disappeared in the high-temperature area of 700 t, the decomposition process of CaCO3 was accelerated.%试验研究了模拟烟气下电石渣配料生料和普通水泥生料在预热器系统中(CO2气氛下)的逆反应过程.结果表明:CO2气氛下,电石渣配料生料先合成CaCO3,再分解成CaO.当电石渣的掺入量达到100%时,对于电石渣配料生料和普通水泥生料,其Ca(OH)2、CaO两者转化为CaCO3的转化率基本一致,并且在700℃的高温区域,CaCO3分解的逆反应才得到完全控制,分解过程得以加速.

  16. Progress in development of coated indexable cemented carbide inserts for machining of iron based work piece materials

    Science.gov (United States)

    Czettl, C.; Pohler, M.

    2016-03-01

    Increasing demands on material properties of iron based work piece materials, e.g. for the turbine industry, complicate the machining process and reduce the lifetime of the cutting tools. Therefore, improved tool solutions, adapted to the requirements of the desired application have to be developed. Especially, the interplay of macro- and micro geometry, substrate material, coating and post treatment processes is crucial for the durability of modern high performance tool solutions. Improved and novel analytical methods allow a detailed understanding of material properties responsible for the wear behaviour of the tools. Those support the knowledge based development of tailored cutting materials for selected applications. One important factor for such a solution is the proper choice of coating material, which can be synthesized by physical or chemical vapor deposition techniques. Within this work an overview of state-of-the-art coated carbide grades is presented and application examples are shown to demonstrate their high efficiency. Machining processes for a material range from cast iron, low carbon steels to high alloyed steels are covered.

  17. WC-Co硬质合金微观结构的参数化模型%Parametric Modeling of Microstructure of WC-Co Cemented Carbides

    Institute of Scientific and Technical Information of China (English)

    王东; 赵军; 李安海; 王泽明

    2013-01-01

    为实现WC-Co硬质合金的性能预报和微观结构的优化,提出了一种基于“随机法”构建材料二维微观结构模型的方法,该模型包含WC-Co硬质合金微观结构中WC晶粒的平均粒径、形心位置、取向角、长径和短径尺寸以及Co相体积分数等基本参数.采用C++,Matlab和Python语言汇合编程,得到可以直接导人有限元分析软件的模型.结果表明:构建的模型反映了真实的微观结构特征,实现了微观结构的参数化建模.模型的设计参数与实际参数比较吻合,证明了建模方法的可行性和模型的可靠性.%In order to realize the property prediction and microstructure optimization of WC-Co cemented carbides, a model based on "random method", which referred to the construction of two-dimensional microstructure model, was established. Some basic parameters of the microstructure of WC-Co, including average grain diameter, major axis and minor axis, centroid, orientation angle and the Co volume fraction, were considered in the model. C+ + , Matlab, Python are mixed for programming. The model can be obtained in the mixed program, which can be directly applied in the finite element software. The results show that the actual microstructure characteristics of material can be reconstructed, and the parametric model of microstructure is realized. The design parameters agree well with the actual ones, the feasibility of the method and the reliability of the model are proved.

  18. WC基钢结硬质合金磨损机理研究%STUDY OF WEAR MECHANISM OF THE WC STEEL-BONDED CEMENTED CARBIDE MANUFACTURED BY A NEW PROCESS

    Institute of Scientific and Technical Information of China (English)

    杜晓东; 尤显卿; 郑玉春

    2001-01-01

    The WC steel-bonded cemented carbide manufactured by a new process w as oil-quenched at 1150℃ and tempered at the low temperature 150℃ after anneal ing, and its wearability and wear mechanism were analyzed. The results show that the wear of the tested cemented carbide is caused by flaking of the hard phase, and that the development and propagation of cracks along the phase boundary between the hard phase and the substrate or the other hard phase is the reason why the h ard phase flakes.%将新工艺制造的WC钢结硬质合金退火后经1150℃油淬,150℃低温回火,分析其磨损特性和磨损机理,结果表明实验合金的磨损是由硬质相剥落造成的,裂纹沿硬质相与基体或硬质相之间的相界面萌生和扩展是硬质相剥落的原因。

  19. 技术不确定下的硬质合金R & D预算分配研究%The Optimal Allocation of Budget Funds among Cemented Carbide R & D Projects

    Institute of Scientific and Technical Information of China (English)

    胡启明

    2013-01-01

      硬质合金 R&D 项目既面临项目收益的不确定性,又面临着技术的不确定性。如何在不确定下优化企业资源配置,以达到企业收益的最大化也是许多 R&D 项目资金分配中的难题。在 Liu 研究的基础上,引入了 R&D 项目成功概率的逻辑增长函数,建立了 R&D 项目资金配置模糊随机期望值模型,并给出了模糊随机模拟技术和遗传算法的模型求解。%Different with ordinary projects, Cemented Carbide R&D project is uncertain both in the revenue and technology. Thus, it is a difficulty for enterprises to allocate resources to maximize the revenue. Integrating the logical growth function of success possibility with revenue uncertainty, this paper develops a fuzzy random expected value model to solve the difficulty of resource allocation among cemented carbide R&D project. A heredity algorithm for the fuzzy random expected value model is designed.

  20. Tolerancia al daño inducido bajo solicitaciones de contacto cíclicas en carburos cementados WC-Co//Tolerance induced damage under cyclic contact loading of WC-Co cemented carbides

    Directory of Open Access Journals (Sweden)

    David Coureaux‐Mustelier

    2014-01-01

    Full Text Available El comportamiento mecánico de los carburos cementados WC-Co ha sido estudiado en detalle teniendo en cuenta los defectos preexistentes del material (daño intrínseco. Sin embargo, la información sobre los efectos del daño inducido en servicio (daño extrínseco en la integridad estructural de estos materiales esescasa. En este contexto, en este trabajo se evalúa la influencia del daño extrínseco en la resistencia mecánica residual de dos calidades con microestructuras diferentes. Para ello, se emplea la técnica de indentación esférica como medio para generar daño de forma controlada. Los resultados muestran que al incrementar el tamaño de grano del carburo y el contenido de cobalto, la respuesta mecánica de carburos cementados frente al contacto esférico es cada vez más cuasi-plástica, bajo la aplicación de cargas tanto monotónicas como cíclicas, y en consecuencia el material muestra una mayor tolerancia al daño.Palabras claves: carburos cementados, indentación esférica, resistencia mecánica residual, tolerancia al daño._______________________________________________________________________________AbstractThe mechanical behavior of WC-Co cemented carbides has been studied in detail taking into account the pre-existing material (intrinsic damage defects. However, information on the effects of service-induced damage (extrinsic damage on the structural integrity of these materials is limited. In this context, in thispaper the influence of extrinsic damage on the residual strength of two grades with different microstructures is evaluated. With this purpose, a spherical indentation technique is employed as a means for generating a controlled damage. The results show that by increasing the grain size of the carbide and the cobalt content, the mechanical properties of cemented carbides compared to spherical contact isincreasingly quasi-plastic, under the application of both monotonic and cyclic loads, and consequently the

  1. Ni含量对粗晶WC-Co-Ni硬质合金组织和性能的影响%Effect of Ni Content on the Microstructure and Properties of WC-Co-Ni Cemented Carbide

    Institute of Scientific and Technical Information of China (English)

    饶承毅; 龙坚战; 袁红梅

    2012-01-01

    In this paper the effect of the Ni content in Co-Ni binder on the microstructure and properties of WC-Co-Ni cemented carbide processed by conventional powder metallurgy was studied. The results show that, with the increase of the nickel content in Co-Ni binder, the distribution of binder phase becomes inhomogenous and the size and roundness of the WC grain in alloy increases. The transverse flexural strength of the alloy appears maximum value in WC-(60wt%Co-40wt%Ni ) cemented carbide. Meanwhile, with the increase of Ni content, the hardness decreases, the density is almost the same, the cobalt magnetism drops and the coercive force first grows and then reduces.%以WC-10%(Co+Ni)硬质合金为研究对象,在相同含量的Co+Ni粘结相中采用不同的钴镍比来研究Ni含量对WC-Co-Ni硬质合金组织和性能的影响.结果表明随Co+Ni粘结相中的镍含量的增加,合金中显微组织结构中的粘结相的分布均匀性变差;WC晶粒的尺寸和圆度增大.合金的强度性能结果表明WC-(Co+Ni)硬质合金在粘结相质量分数为60%Co-40%Ni时抗弯强度出现最大值;随Ni含量的增加,WC-(Co+Ni)硬质合金的硬度值相差不大,但呈下降趋势;合金的密度几乎没有变化;合金的钴磁降低,磁力呈现先增后降.

  2. 抑制硬质合金中金属Co浸出的复合润滑剂研究%Study on composite lubricant for inhibiting cobalt leaching from cemented carbide

    Institute of Scientific and Technical Information of China (English)

    连建肖; 张秀玲; 杨桥; 贾晓鸣

    2011-01-01

    Some lubricants were made by esterification reaction of several acid lubricant additives that commonly used in industry and triethanolamine (TEA). Some solutions were prepared by mixing the reaction products and water in a certain ratio to carry on immersion tests of pure cobalt and cemented carbide tool at room temperature. The pure cobalt sheet was used as electrode to form galvanic cell with saturated calomel electrode to determine the electromotive force. According to the value of the electromotive force and combining with the amount of cobalt leaching in different solution,which was analyzed by scanning electron microscopy, the lubricant that showed good inhibiting effect on cobalt leaching was chosen. The results show that triethanolnmine oleate and boric acid-oleic acid triethanolamine can significantly inhibit cobalt leaching from cemented carbide.%选用几种工业上常用的酸类润滑添加剂与三乙醇胺进行醴化反应生成不同润滑剂,将反应产物配成一定浓度的溶液对纯钴片和硬质合金刀具在常温下做浸泡实验,用纯钴片做电极与饱和甘汞电极组成原电池测定电动势,根据电动势的大小结合电镜扫描分析判断不同润滑剂溶液使金属Co浸出的情况,优选出抑制金属Co浸出效果好的润滑剂.实验结果表明:油酸三乙醇胺和油酸硼酸三乙醇胺对Co的浸出有抑制作用.

  3. PCBN tool wear mechanism in laser ultrasonically combined cutting cemented carbide%PCBN刀具激光超声复合切削硬质合金的磨损机理

    Institute of Scientific and Technical Information of China (English)

    张昌娟; 焦锋; 牛赢

    2016-01-01

    结合激光加热辅助切削和超声振动切削提出了激光超声复合切削加工工艺。采用PCBN刀具对YG10硬质合金进行普通切削、超声振动切削、激光加热辅助切削和激光超声复合切削对比试验,采用超景深显微镜观测刀具磨损量及磨损形貌,通过扫描电子显微镜(SEM)对刀具磨损区域进行能谱分析,研究激光超声复合切削条件下刀具的磨损规律、磨损形态及磨损原因。研究结果表明:与普通切削、超声振动切削及激光加热辅助切削相比,激光超声复合切削时刀具后刀面磨损量平均值分别降低57.5%、46%、41.3%,刀具使用寿命明显提高;刀具磨损形态主要表现为前刀面磨损、后刀面磨损和崩刃;激光超声复合切削硬质合金时粘接磨损、氧化磨损、相变磨损和微裂解磨损是引起PCBN刀具磨损的主要原因。%Laser ultrasonically combined cutting was proposed based on ultrasonic vibration cutting with laser heating assisted cutting. A series of experiments were conducted in conventional cutting, ultrasonic vibration cutting, laser heating assisted cutting and laser ultrasonically combined cutting YG10 cemented carbide with PCBN tools. The tool wear characteristics and tool wear mechanism were observed by using digital microscope with super depth, the energy spectrum analysis was carried out in worn areas of tools by scanning electron microscopy (SEM). The experimental results indicate that the average flank wear of PCBN tool obtained by laser ultrasonically combined cutting is reduced by almost 57.5%, 46% and 41.3% respectively when compared with that by conventional cutting, ultrasonic vibration cutting and laser heating assisted cutting, therefore the tool life is obviously lengthened. The main wear types are crater wear, flank wear and tipping for PCBN tools in cutting YG10 cemented carbide. And the adhesion, oxidation, phase transformation and micro dissociation are the

  4. Preparation of Polycrystalline Cubic Boron Nitride Compact by Cemented Carbide High-Pressure Infiltration%硬质合金高压熔渗制备聚晶立方氮化硼复合片

    Institute of Scientific and Technical Information of China (English)

    贾洪声; 鄂元龙; 李海波; 汪尹强; 贾晓鹏; 马红安; 郑友进

    2014-01-01

    Under high temperature and high pressure conditions (HPHT, 5.2GPa, 1450℃),homogeneous Polycrystalline Cubic Boron Nitride (PcBN)compact ofΦ15 × 5 mm has been synthesized through the cemented carbide high pressure in situ melting infil-tration method.The structure morphology and phase composition of PcBN compact has been investigated through scanning electron microscope (SEM),X-radial Diffractometer (XRD)and Energy Disperse Spectroscopy (EDS).It's mechanism of composite interface has also been discussed.The experiment result shows that the WC and Co in the cemen-ted carbide (WC-Co)substrate spread into Cubic Boron Nitride layer through melting in-filtration.And the binding phase of WC,MoCoB and Co3 W3 C facilitate the interface re-combination of the PcBN compact,hence a compact"concrete"structure has been formed on the PcBN layer.%在高温高压条件下(HPHT,5.2 GPa,1450℃),通过硬质合金基体的高压原位熔渗法,制备了质地均匀的Φ15×5 mm的聚晶立方氮化硼(PcBN)复合片。采用扫描电子显微镜(SEM)、X 射线衍射仪(XRD)、能谱仪(EDS)等考察了PcBN复合片的组织形貌及物相成分,并对其界面复合机理进行了探讨。实验结果表明,硬质合金(WC-Co)基体中 WC 及 Co 通过熔渗扩散到立方氮化硼(cBN)层,通过 WC、MoCoB、Co3 W3 C等粘结相,实现了PcBN复合片的界面复合,PcBN层形成致密的“混凝土”结构。

  5. 基于热电特性对YB425硬质合金刀片的使用寿命预测%Life Forecast for the YB425 Cemented Carbide Insert Basic on Thermoelectric Potential

    Institute of Scientific and Technical Information of China (English)

    陈舜青; 孟广耀

    2011-01-01

    热电特性是材料的易测量宏观物理量,而且对热电特性的测量可以不破坏材料。以YB425硬质合金刀片为研究对象,探索了刀片磨损量与其热电特性的相关关系,并且经过试验验证了YB425硬质合金刀片的热电特性与其刀片磨损量密切相关,而且基于热电特性预测硬质合金刀片的使用寿命的方法是可靠的。通过实验还建立了YB425硬质合金刀片的热电特性与其磨损量的相关关系试验公式,基于此试验公式,可以在硬质合金刀片使用前测量YB425硬质合金刀片的热电势,达到无损预测硬质合金刀片使用寿命的目的。%The thermoelectric potential is one of the major physical properties of material, and it is easy to be measured without damaging the material. In this paper, the analysis and test have been performed to explore the relationship between the wear and the thermoelectric potential of YB425 cemented carbide insert. The influence of wear on the thermoelectric potential of insert is verified by experiments. The empirical formula relating the wear and thermoelectric potential is also presented based on test data. The test results has proved that the proposed non-destructive detection method can successfully forecast the operation life of the YB425 cemented carbide insert.

  6. 硬质合金氢气烧结的变形机理及其控制%THE CAUSE AND CONTROL OF DEFORMATION OF CEMENTED CARBIDE IN HYDROGEN SINTERING

    Institute of Scientific and Technical Information of China (English)

    洪程; 李学芳

    2000-01-01

    This paper introduces the causes of deformation of cemented carbides in hydrogen sintering. These causes includ nonuniform green density,nonuniform distribution of temperature and nonuniform carbon atmosphere in the furnace,green's formation and unreasonable loading boat. We take measures to control the influence of these factors and use them to mak up each ofher so as to reduce and avoid the deformation of sintering product.%分析了硬质合金在氢气烧结中产生变形的原因,这些原因包括压坯密度不均匀、炉内碳气氛不均匀、炉内温度分布不均匀、压坯的外形特征以及不恰当的装舟方式。采用一些特殊的方法可以控制这些因素的影响,甚至利用这些因素来相互制衡,从而减小或避免压坯在烧结中的变形。

  7. Dissimilar welding of WC-Co cemented carbide to Ni42Fe50.9C0.6Mn3.5Nb3 invar alloy by laser-tungsten inert gas hybrid welding

    International Nuclear Information System (INIS)

    Dissimilar welding between cemented carbide and invar alloy was carried out using CO2 laser beam and argon arc as heat sources. η Phase was formed near WC-Co/weld interface and precipitations in the fracture were discovered. In order to disclose the microstructure and mechanical property, firstly, η phase's morphology and composition at interface were investigated using backscattered electron imaging (BEI); and element diffusion across heat affected zone near WC-Co/weld interface was further studied. Secondly, bend strength values of butt joint with different welding parameters were tested by four-point bend strength experiment. Finally, WC migration mechanism was further discussed and the bend strength was measured. The results showed: (1) microstructures consisted of columnar crystals, cellular crystals, eutectic structure and fir-tree crystal and dendritic crystals. The columnar crystals were surrounded by lots of fir-tree crystals. (2) WC migration was driven by stirring effects of welds, high pressure of molten materials and ionized shielding gas, interface reaction and surface tension. (3) η Phases dispersion did not decrease bend strength of butt joint. And the maximum bend strength was 1493.56 MPa, which was attributed to NbC precipitations featured with super-fine fir-tree.

  8. Effects of Molding Agents on Quality Control of Ultrafine Cemented Carbide%成型剂对超细硬质合金质量控制的影响

    Institute of Scientific and Technical Information of China (English)

    孟小卫; 龙宁华; 胡茂中

    2013-01-01

    本文分别以PEG、石蜡为例,研究了成型剂种类与加入方式对超细硬质合金的质量控制影响.通过对混合料中氧、压制压力以及微观组织分析,表明PEG成型剂的混合料氧含量高于石蜡混合料,且晶粒越细,差距越大;前加方式的成型剂分布均匀性优于不参与球磨的后加方式;PEG比石蜡分布更均匀.因此在增氧稳定且大小可接受的范围内,应尽量采取前加方式,使得成型剂在混合料中分布均匀,保证产品性能稳定.%The influences of the sorts of molding agent and their adding manners on the quality control of ultrafine cemented carbide were researched with taking PEG and PW for example. The examinations of oxygen content, compacting force and microstructure of mixed powder show that the oxygen content of the mixed powder with adding PEG is higher than that of adding PW. Even the finer the grain is, the greater the difference is. The distribution uniformity of the molding agent added before wet milling is better than that of added after wet milling. PEG distributes more uniformly in the mixed powder than that of PW. Consequently it is the best for the molding agent to be added before wet milling, so that the distribution of the molding agent in the mixed powder is more uniform and the increase of oxygen content is a constant and in an acceptable level, which assures the quality of products.

  9. Co元素对硬质合金基底金刚石涂层膜基界面结合强度的影响∗%The Influence of Co binding phase on adhesive strength of diamond coating with cemented carbide substrate

    Institute of Scientific and Technical Information of China (English)

    简小刚; 陈军

    2015-01-01

    Diamond coating has many excellent properties as the same as those of the natural diamond, such as extreme hard-ness, high thermal conductivity, low thermal expansion coefficient, high chemical stability, and good abrasive resistance, which is considered as the best tool coating material applied to the high-silicon aluminum alloy cutting. We can use the hot filament chemical vapor deposition method (HFCVD) to deposit a 2—20 µm diamond coating on the cemented carbide tool to improve the cutting performance and increase the tool life significantly. Many experiments have proved that the existence of cobalt phase can weaken the adhesive strength of diamond coating. However, we still lack a perfect theory to explain why the Co element can reduce the adhesive strength of diamond coating is still lacking. What we can do now is only to improve the adhesive strength of diamond coating by doing testing many times in experiments. Compared with these traditional experiments, the first principles simulation based on quantum mechanics can describe the microstructure property and electron density of materials. It is successfully used to investigate the surface, interface, electron component, and so on etc. We can also use this method to study the interface problem at an atomic level. So the first principles based upon density functional theory (DFT) is used to investigate the influence of cobalt binding phase in cemented carbide substrate on adhesive strength of diamond coating. In this article, we uses Material Studios software to build WC/diamond and WC-Co/diamond interface models to evaluate the influence of cobalt phase on the adhesive strength of diamond coating with CASTEP program which can calculate the most stablest structure of film-substrate interface. We use PBE functional form to obtain the exchange potential and relevant potential, and to solve the self-consistent Kohn-Sham equations. We calculate the interfacial bonding energy, analyse the electron density of

  10. Effect of magnetic quenching on performance and structure of cemented carbides%磁场淬火处理对硬质合金组织和性能的影响

    Institute of Scientific and Technical Information of China (English)

    李荐; 郭欣; 姚建军; 周宏明; 杨俊; 江彬彬

    2012-01-01

    The effects of magnetic quenching on the performance and structure of YG6 (WC-6%Co) and YN6 (WC-6%Ni) cemented carbides were studied using powder X-ray diffraction, scanning electron microscope, optical microscope, transverse rupture strength, Vickers hardness and coervice force tests. The research conditions are: samples are held at (1 100±5) ℃ for 20-25 min, magnetic quenched for 15 min with 2 T intensity, then annealed at temperature (500±5) ℃ for 3 h. Conventional quenching treatment with YG6 (WC-6%Co) was also conducted. The results show that after magnetic quenching, Vickers hardness of YG6 increases by 3%, transverse rupture strength increases by 18%, impact toughness increases by 24%, cocrvice force increases by 25%; while transverse rupture strength of YN6 increases by 5.9%, impact toughness increases by 6.9%, and there is no significant change in Vickers hardness and coervice force of YN6. The content of α-Co in WC-Co alloy increases, solid solubility of W and C increases and the degree of the rounding of the edges and corners of carbide crystals tends to increase after magnetic quenching; and WC presenting serration feature while deflecting to ordered direction is the main reason for performance improving.%采用X线衍射(XRD)、扫描电镜(SEM)、金相(OM)、横向断裂强度、维氏硬度以及矫顽磁力测试等分析手段,研究YG6(WC-6%Co)及YN6(WC-6%Ni)合金在磁场淬火处理后的性能变化规律.研究的条件为:样品在(1 100±5)℃下保温20~25 min,在脉冲磁场强度2T下淬火15 min后再(500±5)℃回火3h;此外对YG6合金进行常规淬火比较.研究结果表明:磁场淬火可使YG6合金维氏硬度提高3%、横向断裂强度提高18%、冲击韧性提高24%、矫顽磁力提高25%;而YN6合金横向断裂强度提高5.9%,冲击韧性提高6.9%,维氏硬度和矫顽磁力无明显变化.磁场淬火使钴基硬质合金的黏结相中α-Co含量提高,W和C在黏结相中的固溶度

  11. Cement Conundrum

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    China aims to streamline the crowded cement industry Policymakers are looking to build a concrete wall around the cement-making industry as they seek to solidify the fluid cement market and cut excessive production.

  12. Electro Deposition of Ni/Ni-MoS2 Self-lubricating Coating on Cemented Carbide%硬质合金表面电沉积Ni/Ni-MoS2自润滑涂层的研究

    Institute of Scientific and Technical Information of China (English)

    曹同坤; 杨岐龙; 单春生

    2012-01-01

    Ni/Ni-MoS2 self-lubricating coatings were prepared on cemented carbide by electro deposition. The effects of current density,pH value,MoS2 concentration of the plating liquid on deposition rate and MoS2 content in coatings were studied. The results indicate that the deposition rate and MoS2 content in coatings are firstly increased and then decreased with the increase of current density, pH value, MoS2 concentration of the plating liquid. The max value of deposition rate, and the max value of MoS2 content in the coatings are reached at the current of 3. 5 A/dm2 and 2 A/dm2 ,separately. The max value of deposition rate and MoS2 content in the coatings are reached at the pH value of 4. 5. The max deposition rate of 0. 812 μm/min ,and the max MoS2 content of 3. 26% are reached when the MoS2 concentration is 28 g/L.%采用电沉积方法在YT14硬质合金表面制备Ni/Ni-MoS2自润滑涂层,研究电流密度、pH值、MoS2加入量对自润滑沉积速率和涂层中MoS2含量的影响.结果表明:随着电流密度、pH值、MoS2加入量的增加,沉积速率和涂层中MoS2的含量都呈现先增加,后下降的规律;电流密度达到3.5 A/dm2时,沉积速率达到最大,电流密度为2 A/dm2时,MoS2的含量最高;在pH值约为4.5时,涂层的沉积速率和涂层中MoS2的含量达到最大值;当MoS2加入量为28g/L时,沉积速率达到最大值为0.812μm/min,涂层中MoS2的质量分数达到最大值为3.26%.

  13. 旋转超声磨削硬质合金的表面质量实验研究%Experimental Investigation on the Surface Quality in Rotary Ultrasonic Grinding of Cemented Carbide

    Institute of Scientific and Technical Information of China (English)

    赵春阳; 宫虎; 房丰洲

    2012-01-01

    In this paper, four kinds of diamond tools were used for the grinding experiments on cemented carbide YG8, with and without ultrasonic vibration. By using the white light interferometer and the microscope which has an ultra-deep observation field, surface qualities of the work-piece can be easily detected. The experimental results show that the diamond tools with big grain size, the surface roughness of the work-pieces machined with rotary ultra- sonic vibration are worse than that without rotary ultrasonic vibration; while the roughness differences between the work-pieces machined with and without rotary ultrasonic vibration are not obvious at the small grain size. Further- more, comparing with conventional diamond machining, it will be easier for rotary ultrasonic grinding to prevent the growth of cracks .%本文使用4种不同粒度型号的金刚石砂轮分别对硬质合金YG8进行了有、无旋转超声的端面磨削实验,并利用超景深显微镜和白光干涉仪观测了这两种加工方式下的工件表面质量。实验结果表明:当采用粒度号较小的金刚石砂轮时,有旋转超声的工件表面粗糙度要比无超声时的差;但对于粒度号较大的砂轮,有、无旋转超声所得到的工件表面粗糙度差异并不明显,甚至有旋转超声时的表面质量会略优于无旋转超声时的检测结果。相比于传统加工方式,旋转超声的使用可以明显减小被加工材料表面出现裂纹的几率。

  14. Effects of Carbon Content and B Class Porosity on Bending Strength of WC-8% Co Cemented Carbide%碳量及B类孔隙对WC-8%Co硬质合金抗弯强度的影响

    Institute of Scientific and Technical Information of China (English)

    闵召宇; 廖军; 时凯华; 蒋阳

    2013-01-01

    采用粉末冶金方法制备了WC-8%Co硬质合金试样,经氢气烧结后,利用钴磁测试仪、强度测试仪、电子显微镜和金相显微镜分别对试样的钴磁和抗弯强度进行测定、对试样断口和金相缺陷进行观察.研究了WC-8%Co硬质合金抗弯强度与碳量(相对磁饱和)、金相缺陷(B类孔隙)之间的关系.结果表明:将试样碳含量及孔隙度控制在一定的范围内,可以使试样抗弯强度保持在较高的水平,当试样相对磁饱和为88%~92%,B类孔隙为B00时,合金显微组织中WC晶粒较为均匀,无异常长大情况,WC-8%Co硬质合金抗弯强度可达3 286 N/mm2;同时,抗弯强度值的大小随孔隙度的增多而下降.另外,氢气烧结后经HIP处理可以有效消除WC-8%Co硬质合金中的孔隙缺陷,从而提高合金抗弯强度,经HIP处理的试样的强度比正常样的强度高出2.3%.%WC-8%Co cemented carbide specimens were prepared by powder metallurgy method. The cobalt magnetism and bending strength of the specimens were tested. The fracture surface and the defects in the microstructure were observed. Furthermore the effects of the carbon content (relative magnetic saturation) and the defects (B class pores) on the bending strength of the cemented carbide were studied. The results show that by means of controlling the carbon content and the porosity in the certain ranges, the bending strength of the WC-8%Co cemented carbide remains at a high level. When the relative magnetic saturation is in the range of 88%~92% and the metallographic B class porosity is BOO, the WC grain size of WC-8% Co is more uniform and the bending strength of the cemented carbide reaches its highest values at 3 286 N/mm2. Meanwhile, the bending strength value decreases with the increasing of porosity. In addition, HIP treatment after hydrogen sintering can effectively eliminate pore defects in the WC-8%Co cemented carbide, thus the bending strength is enhanced up to 2.3%.

  15. Cutting Performance and Mechanism of RE Carbide Tools

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The research of rare earth elements (RE), added into cemented carbide tools, is one of the recent developments of new types of tool materials in China. Systematic experiments about RE carbides YG8R (K30), YT14R (P20) and YW1R (M10) were made to study on the cutting performance in comparison with non-RE carbides YG8, YT14 and YW1. The cutting experiments were as follows: tool life, cutting force, tool-chip friction coefficient and interrupted machining. The action of RE on the carbide materials and the cutting mechanism of the RE carbide tools in the cutting process were verified with the aid of SEM and energy spectrum analysis. Experimental results show that the RE carbide tools have a good overall performance.

  16. 应力比对WC-Co硬质合金疲劳寿命及裂纹生长行为的影响%Effect of stress ratio on fatigue lifetime and crack growth behavior of WC-Co cemented carbide

    Institute of Scientific and Technical Information of China (English)

    Hiroko MIKADO; Sotomi ISHIHARA; Noriyasu OGUMA; Kenichi MASUDA; Syo KITAGAWA; Shingo KAWAMURA

    2014-01-01

    通过两种疲劳试验:旋转弯曲疲劳试验和3-或4-点弯曲疲劳试验测试细晶 WC-Co 硬质合金的裂纹生长行为和疲劳寿命。疲劳试验结果表明:所测试的大部分WC-Co硬质合金的疲劳寿命取决于裂纹生长周期。利用断裂力学基本方程推导出疲劳裂纹生长速率(da/dN)和最大应力强度因子(Kmax)的关系。根据此关系,获得材料的强度因子阈值(Kth)和疲劳断裂韧性值(Kfc)。基于修正的线性弹性断裂力学方程,对 WC-Co 硬质合金材料的疲劳寿命进行计算,疲劳寿命的计算结果与实验结果吻合较好。%Two types of fatigue tests, a rotating bending fatigue test and a three-or four-point bending fatigue test, were carried out on a fine grained WC-Co cemented carbide to evaluate its fatigue crack growth behavior and fatigue lifetime. From successive observations of the specimen surface during the fatigue process, it was revealed that most of the fatigue lifetime of the tested WC-Co cemented carbide was occupied with crack growth cycles. Using the basic equation of fracture mechanics, the relationship between the fatigue crack growth rate (da/dN) and the maximum stress intensity factor (Kmax) was derived. From this relation, both the values of the threshold intensity factor (Kth) and the fatigue fracture toughness (Kfc) of the material were determined. The fatigue lifetime of the WC-Co cemented carbide was estimated by analysis based on the modified linear elastic fracture mechanics approach. Good agreement between the estimated and experimental fatigue lifetimes was confirmed.

  17. Influence of Eta-Phase on Wear Behavior of WC-Co Carbides

    OpenAIRE

    A. Formisano; Capece Minutolo, F.; Caraviello, A.; Carrino, L.; DURANTE, M.; Langella, A.

    2016-01-01

    Cemented carbides, also known as Widia, are hard metals produced by sintering process and widely used in mechanical machining. They show high cutting capacity and good wear resistance; consequently, they result to be excellent materials for manufacturing cutting tools and sandblast nozzles. In this work, the wear resistance of WC-Co carbides containing Eta-phase, a secondary phase present in the hard metals when a carbon content deficiency occurs, is analyzed. Different mixtures of carbide ar...

  18. CEMENT SLURRIES FOR GEOTHERMAL WELLS CEMENTING

    OpenAIRE

    Nediljka Gaurina-Međimurec; Davorin Matanović; Gracijan Krklec

    1994-01-01

    During a well cementing special place belongs to the cement slurry design. To ensure the best quality of cementing, a thorough understanding of well parameters is essential, as well as behaviour of cement slurry (especially at high temperatures) and application of proven cementing techniques. Many cement jobs fail because of bad job planning. Well cementing without regarding what should be accomplished, can lead to well problems (channels in the cement, unwanted water, gas or fluid production...

  19. SURFACE MODIFICATION OF WC-Ni CEMENTED CARBIDE FOR SEALS BY HIGH-INTENSITY PULSED ION BEAM IRRADIATION%强流脉冲离子束辐照WC-Ni硬质密封材料表面改性研究

    Institute of Scientific and Technical Information of China (English)

    张锋刚; 朱小鹏; 王明阳; 雷明凯

    2011-01-01

    The WC-Ni cemented carbide, as a promising seal component material in nuclear power plant, was treated by high-intensity pulsed ion beam (HIPIB) with ion energy of 300 keV, ion current density of 300 A/cm2, I.e., at a power density of 108 W/cm2 and at a pulse duration of 70 ns up to 10 shots. The phase composition, surface morphology and element distribution in the surface of WC-Ni cemented carbide before and after HIPIB irradiation were investigated by using XRD, SEM and EPMA, and its properties were characterized by microhardness measurement and block-on-ring wear testing. It is found that the phase transformation from hexagonal WC to cubic /3-Wci_x underwent in the irradiated surface layer, and the amount of /3-Wci_x phase increased with increasing shot number. The surface remelting and selective ablation of the nickel binder phase resulted in the formation of hilly topography with numerous protrusions on the irradiated surfaces, and the dimension of protrusions expanded under repetitive irradiation. As increasing the irradiation up to 10 shots, a network of hill-valleys was finally produced on the irradiated surfaces but the surface is smoothed and densified in a micro scale. A hardened depth of 160μm was obtained, which is attributable to the strong stress wave induced during the irradiation. As a result, the wear resistance of WC-Ni cemented carbides is considerably improved by a factor of 3 along with a 38% reduction in the friction coefficient after 10-shot irradiation.%利用离子能量为300 keV,束流密度为300 A/cm2,功率密度为108 W/cm2,脉冲宽度为70 ns的强流脉冲离子束(HIPIB)对用于核主泵轴密封的WC-Ni硬质合金材料进行了表面辐照处理,辐照次数分别为1,5,10次.利用XRD,SEM和EPMA研究了HIPIB辐照前后WC-Ni硬质合金表层相组成、表面形貌和元素分布的变化,借助显微硬度计和环-块式磨损仪测试了辐照前后硬质合金表层的性能.结果表明,HIPIB辐照硬质合金表层

  20. Cement Formation

    DEFF Research Database (Denmark)

    Telschow, Samira; Jappe Frandsen, Flemming; Theisen, Kirsten;

    2012-01-01

    Cement production has been subject to several technological changes, each of which requires detailed knowledge about the high multiplicity of processes, especially the high temperature process involved in the rotary kiln. This article gives an introduction to the topic of cement, including......−liquid reactions are discussed, as are the influences of particles sizes on clinker phase formation. Furthermore, a mechanism for clinker phase formation in an industrial rotary kiln reactor is outlined....

  1. The Hone Edge of the Carbide Cemented Drill Bit and the Measurement of Hone Edge Radius%硬质合金钻头刃口钝圆及其半径的测量

    Institute of Scientific and Technical Information of China (English)

    王弢; 周一丹; 张平

    2012-01-01

    指出了硬质合金钻头刃口钝圆对切削加工的影响,说明了硬质合金钻头刃口钝圆的重要性,简要介绍了刃口钝圆的方法及常规的测量方法,提出了在Matlab中用最小二乘法拟合的数据处理方法来获得刀口钝圆半径值.与传统测量方法相比,此方法避免了常规测量方法所产生的人为的不确定因素,减少了由于测量系统的精确度引起的误差,可以准确地判断是否达到钝化参数的要求,对优化刀具结构设计、提高切削性能、增加刀具使用寿命有重要的作用和实际意义.%The influence of hone edge radius of carbide drill bit during cutting was pointed out here, and the importance of hone edge was UlustratedAnd then,the measurement of hone edge and the way to measure were introduced briefly.The hone edge radius were acquired by a new data processing method of the least squares fitting, which can avoid the artificial uncertainties,reduce the errors caused by the accuracy of the measurement system in the conventional measurement methods,and it has an important significance for optimizing cutting tool structure design, improving cutting performance, and increasing tool life.

  2. 采用溶胶-凝胶法在刀具表面制备MoS_2软涂层的研究%Investigation of the preparation of MoS_2 coating on the surface of cemented carbide by sol-gel method

    Institute of Scientific and Technical Information of China (English)

    丁志敏; 杨贺; 李宝良; 李丽

    2012-01-01

    On the basis of MoS2 soft coating on the surface of cemented carbide was successfully obtained by citric acid sol-gel method,influence of added amount of MoS2 in the coating on surface microscopic morphology and friction coefficient of MoS2 coating was studied by scanning electron microscope and friction test.The results indicated that,MoS2 coatings with high quality and good binding with the substrate on surface of cemented carbide samples can be prepared by sol-gel method of respectively adding 13,20,27g/L MoS2 into 1.6mol/L citrate solution and making one on the surface by burshing.The surface morphology of the MoS2 coating is of lamellar.The samples with MoS2 soft coating significantly reduces the friction coefficient from 0.6-0.8 of original sample to 0.15-0.25.But the adding amount of MoS2 in soft coating has no obvious difference in the friction coefficient.The fact that the soft coating could reduce the friction coefficient of samples could be attributed to the presence of the coating with MoS2,that has advantages of lower friction and great bearing capacity,and changed friction nature between the friction pairs materials becauce of the existence of coating.%在成功地采用柠檬酸溶胶-凝胶法在硬质合金试样表面制备出MoS2软涂层的基础上,采用扫描电镜形貌观察和摩擦系数测定等实验方法研究了MoS2加入量对涂层表面微观形貌及其摩擦性能的影响规律。结果表明,采用溶胶-凝胶法在1.6mol/L柠檬酸水溶液中分别添加13、20和27g/L MoS2粉末条件下,应用刷涂法均可以在硬质合金试样表面得到与基体结合牢固、表面质量较高的MoS2软涂层。所获得的MoS2软涂层的表面形貌呈片状。MoS2软涂层的存在明显地降低了硬质合金试样的摩擦系数,由硬质合金试样的0.58~0.86降低到软涂层的0.18~0.23。而具有不同MoS2加入量的软涂层间的摩擦系数相差不大。软涂层试样的摩擦系数明显低于硬质合金

  3. 直流电化学两步处理精磨硬质合金表面对CVD金刚石涂层的影响%Effects of Two-step DC Electrochemical Pretreatment Method on Diamond Coatings on Fine Grinding Cemented Carbide Surfaces

    Institute of Scientific and Technical Information of China (English)

    张湘辉; 汪灵; 龙剑平; 朱必武; 陈伟; 冯艳华

    2011-01-01

    Due to the fine grinding WC-Co substrate which has been polished to provide a keen/cutting edge must be pretreated before depositing CVD diamond coating. However, conventional chemical etching methods may have the drawbacks of difficulties in corrosion efficiency and process repeatability for its large-scale applications . An investigation had been carried out to study the influence of the two-step DC electrochemical pretreatment (firstly using DC electrolytic etching, and then using acid etching) on the fine grinding cemented carbide substrates and diamond coatings by means of Scanning E-lectron Microscope (SEM), profilometer, Atom Absorption Spectrometry (AAS),Energy dispersive X-ray diffraction analysis (EDXA) and Rockwell hardness tester respectively. The results showed that the two-step DC electrochemical pretreatment method can effectively remove the "skin" of grinding substrates surface and reduce the Co content. Through changing the electrolytic time,the relationship amongst substrate surface roughness, the substrate surface Co concentration removal and the hardness of substrate surface after Co removed are balanced, and effectively control CVD diamond coating from microcrystalline cubic-octahedron to cauliflower type nanocluster transformation process, which has a good controllability. According to the substrate/coating hardness, coating quality and coating adhesion strength testing results, optimized the best process parameters of the two-step DC electrochemical pretreatment method at fine grinding cemented carbide substrates, which firstly using DC (direct current) 1A electrolytic etching for 5 minutes in 10% sodium hydroxide (NaOH) solution, and thenetched in an aqua regia CHNO3:3HC1 : H2O=1 :1: 1) solution for 90 seconds.%经开刃、精磨处理而具实际加工能力的钨钴硬质合金刀具在制备CVD金刚石涂层前需进行基体前处理,但常规的化学预处理技术对其规模化应用时,会受到腐蚀效率,工艺

  4. Silicon carbide thyristor

    Science.gov (United States)

    Edmond, John A. (Inventor); Palmour, John W. (Inventor)

    1996-01-01

    The SiC thyristor has a substrate, an anode, a drift region, a gate, and a cathode. The substrate, the anode, the drift region, the gate, and the cathode are each preferably formed of silicon carbide. The substrate is formed of silicon carbide having one conductivity type and the anode or the cathode, depending on the embodiment, is formed adjacent the substrate and has the same conductivity type as the substrate. A drift region of silicon carbide is formed adjacent the anode or cathode and has an opposite conductivity type as the anode or cathode. A gate is formed adjacent the drift region or the cathode, also depending on the embodiment, and has an opposite conductivity type as the drift region or the cathode. An anode or cathode, again depending on the embodiment, is formed adjacent the gate or drift region and has an opposite conductivity type than the gate.

  5. GRANULATION TRIALS OF WASTE THE DUST SILICON CARBIDE FOR UTILIZATION IN METALLURGY

    Directory of Open Access Journals (Sweden)

    Gabriel Borowski

    2016-09-01

    Full Text Available The article presents the results of laboratory granulation tests of dust silicon carbide and the results of research on the selection of the binder and the properties of the granules obtained. The research material was a waste of the silicon carbide powder with a high fragmentation, mixed with a cement or an organic modified starch specimen. Six tests were performed in a disc granulator with 100 cm in diameter. In each series of trial specified: the type and share of the binder, the diameter of the granules, tenderness, type of structure and mechanical properties. Good granules of silicon carbide obtained with the addition of cement binder with 4% of the mass fraction and at least 24 hours of seasoning. The binder should be added twice by powdering, first in a stirred granulator, and again after manufacture. It was found that the resulting granules may be used as a replacement of ferrosilicon in the process of steelmaking.

  6. Carbide alloyed composite manufactured with the Powder Injection Moulding method and sinterhardened

    Directory of Open Access Journals (Sweden)

    G. Matula

    2010-09-01

    Full Text Available Purpose: Development of a new generation tool materials on the basis of M2 high speed-steel reinforced with the mixture of carbides and with their structure and mechanical properties, fill the gap in tool materials between the high-speed steels and cemented carbides.Design/methodology/approach: Powder metallurgy, powder injection moulding, sintering, sinter hardening, heat treatment, microstructure and porosity examination, X-ray analysis, TEM, bending test, hardness test.Findings: Powder injection moulding processes were used to fabricate the proposed carbide alloyed composite materials. The addition of hard particles increase hardness after heat treatment and slightly reduces the ductility of these materials. Compared with M2 high-speed steel the bending strength of carbide alloyed composite decrease. The main advantage of the presented experimental tool materials is application of powder injection moulding to produce tool materials in a mass scale with relative low cost of production. Moreover the cost of production reduce application of sinterhardening.Practical implications: Application of heat treatment and especially sinterhardening to improve the mechanical properties of presented experimental tool materials gives the possibility to obtain tool materials with the relative high ductility and high hardness typical for cemented carbides.Originality/value: The essential advantage of the investigated injection moulded material and sintered is the broad range of the optimum sintering temperatures and the relatively small effect of the sintering temperature growth on the carbides growth makes using the industrial heating equipment possible.

  7. Relation between Modulus of Elasticity and Compressive Strength of Ultrahigh-Strength Mortar with Mixed Silicon Carbide as Fine Aggregate

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Ultrahigh-strength mortar mixed surface-oxidized silicon carbide as a fine aggregate was prepared by means of press-casting followed by curing in an autoclave. The relation between modulus of elasticity up to 111 GPa and compressive strength up to 360 MPa of mortar mixed silicon carbide was discussed and it was revealed that the contributions of the aggregate hardness and of the interfacial strength between the aggregate and the cement paste on the elasticity of mortar were imporant.

  8. Composition Comprising Silicon Carbide

    Science.gov (United States)

    Mehregany, Mehran (Inventor); Zorman, Christian A. (Inventor); Fu, Xiao-An (Inventor); Dunning, Jeremy L. (Inventor)

    2012-01-01

    A method of depositing a ceramic film, particularly a silicon carbide film, on a substrate is disclosed in which the residual stress, residual stress gradient, and resistivity are controlled. Also disclosed are substrates having a deposited film with these controlled properties and devices, particularly MEMS and NEMS devices, having substrates with films having these properties.

  9. Sintered silicon carbide

    International Nuclear Information System (INIS)

    A sintered silicon carbide body having a predominantly equiaxed microstructure consists of 91 to 99.85% by weight of silicon carbide at least 95% of which is the alpha phase, up to 5.0% by weight carbonized organic material, 0.15 to 3.0% of boron, and up to 1.0% by weight additional carbon. A mixture of 91 to 99.85 parts by weight silicon carbide having a surface area of 1 to 100 m2/g, 0.67 to 20 parts of a carbonizable organic binder with a carbon content of at least 33% by weight, 0.15 to 5 parts of a boron source containing 0.15 to 3.0 parts by weight boron and up to 15 parts by weight of a temporary binder is mixed with a solvent, the mixture is then dried, shaped to give a body with a density of at least 1.60 g/cc and fired at 1900 to 22500C to obtain an equiaxed microstructure. (author)

  10. Asphalt cement poisoning

    Science.gov (United States)

    ... petroleum material that hardens when it cools. Asphalt cement poisoning occurs when someone swallows asphalt. If hot ... found in: Road paving materials Roofing materials Tile cements Asphalt may also be used for other purposes.

  11. Chemical Analysis Methods for Silicon Carbide

    Institute of Scientific and Technical Information of China (English)

    Shen Keyin

    2006-01-01

    @@ 1 General and Scope This Standard specifies the determination method of silicon dioxide, free silicon, free carbon, total carbon, silicon carbide, ferric sesquioxide in silicon carbide abrasive material.

  12. Production and mechanical properties of sintered carbides (hard steels WC-Co)

    International Nuclear Information System (INIS)

    Densification and mechanical characteristics or WC-Co Cemented Carbides, were investigated by dilatometry, Hardness and bending tests, as a function of the two principal micro-structural parameters: the cobalt content and the particle size of carbide crystals. Vickers hardness of the studied compositions showed a linear variation with the increase of the cobalt content. By three point bending, the transverse rupture strenght increases with cobalt content, however, for larger grain size reaches a maximum, eventually reduced by brittle phases and incomplete dispersion. The results of brittle facture tests were statistically analised and fitted better to the 'Weakest Link Model' (Weibull distribution) than the 'Chain Model' (Gaussian distribution). (author)

  13. ULTRA-LIGHTWEIGHT CEMENT

    International Nuclear Information System (INIS)

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). Work reported herein addresses Task 1: Assess Ultra-Lightweight Cementing Issues, Task 2: Review Russian Ultra-Lightweight Cement Literature, Task 3: Test Ultra-Lightweight Cements, and Task 8: Develop Field ULHS Cement Blending and Mixing Techniques. Results reported this quarter include: preliminary findings from a literature review focusing on problems associated with ultra-lightweight cements; summary of pertinent information from Russian ultra-lightweight cement literature review; laboratory tests comparing ULHS slurries to foamed slurries and sodium silicate slurries for two different applications; and initial laboratory studies with ULHS in preparation for a field job

  14. ENTIRELY AQUEOUS SOLUTION-GEL ROUTE FOR THE PREPARATION OF ZIRCONIUM CARBIDE, HAFNIUM CARBIDE AND THEIR TERNARY CARBIDE POWDERS

    Directory of Open Access Journals (Sweden)

    Zhang Changrui

    2016-07-01

    Full Text Available An entirely aqueous solution-gel route has been developed for the synthesis of zirconium carbide, hafnium carbide and their ternary carbide powders. Zirconium oxychloride (ZrOCl₂.8H₂O, malic acid (MA and ethylene glycol (EG were dissolved in water to form the aqueous zirconium carbide precursor. Afterwards, this aqueous precursor was gelled and transformed into zirconium carbide at a relatively low temperature (1200 °C for achieving an intimate mixing of the intermediate products. Hafnium and the ternary carbide powders were also synthesized via the same aqueous route. All the zirconium, hafnium and ternary carbide powders exhibited a particle size of ∼100 nm.

  15. Methods of producing continuous boron carbide fibers

    Energy Technology Data Exchange (ETDEWEB)

    Garnier, John E.; Griffith, George W.

    2015-12-01

    Methods of producing continuous boron carbide fibers. The method comprises reacting a continuous carbon fiber material and a boron oxide gas within a temperature range of from approximately 1400.degree. C. to approximately 2200.degree. C. Continuous boron carbide fibers, continuous fibers comprising boron carbide, and articles including at least a boron carbide coating are also disclosed.

  16. ULTRA-LIGHTWEIGHT CEMENT

    International Nuclear Information System (INIS)

    The objective of this project is to develop an improved ultra-lightweigh cement using ultralight hollow glass spheres (ULHS). Work reported herein addresses Task 1: Assess Ultra-Lightweight Cementing Problems, Task 2: Review Russian Ultra-Lightweight Cement Literature, and Task 3: Test Ultra-Lightweight Cements. Results reported this quarter include a review and summary surface pipe and intermediate casing cementing conditions historically encountered in the US and establishment of average design conditions for ULHS cements. Russian literature concerning development and use of ultra-lightweight cements employing either nitrogen or ULHS was reviewed, and a summary is presented. Quality control testing of materials used to formulate ULHS cements in the laboratory was conducted to establish baseline material performance standards. A testing protocol was developed employing standard procedures as well as procedures tailored to evaluate ULHS. This protocol is presented and discussed. finally, results of initial testing of ULHS cements is presented along with analysis to establish cement performance design criteria to be used during the remainder of the project

  17. Fivefold twinned boron carbide nanowires.

    Science.gov (United States)

    Fu, Xin; Jiang, Jun; Liu, Chao; Yuan, Jun

    2009-09-01

    Chemical composition and crystal structure of fivefold twinned boron carbide nanowires have been determined by electron energy-loss spectroscopy and electron diffraction. The fivefold cyclic twinning relationship is confirmed by systematic axial rotation electron diffraction. Detailed chemical analysis reveals a carbon-rich boron carbide phase. Such boron carbide nanowires are potentially interesting because of their intrinsic hardness and high temperature thermoelectric property. Together with other boron-rich compounds, they may form a set of multiply twinned nanowire systems where the misfit strain could be continuously tuned to influence their mechanical properties.

  18. Effect of carbide powder characteristics on the PVT behavior of powder injection molding compounds

    OpenAIRE

    Hausnerová, Berenika; Čučová, Lucie; Sorrentino, Andrea

    2013-01-01

    Effect of powder concentration and particle size distribution of highly filled cemented carbide compounds on their pressure-volume-temperature (PVT) characteristics and thermal properties was investigated. PVT data of compounds containing up to 50. vol.% of powder evaluated on a high-pressure mercury dilatometer reveals that the pressure influences both detected phase transitions, but it causes a different effect on the melting and crystallization of the material only for the higher transitio...

  19. Effect of filler size on wear resistance of resin cement.

    Science.gov (United States)

    Shinkai, K; Suzuki, S; Katoh, Y

    2001-11-01

    The purpose of this study was to evaluate the effect of filler size on the wear of resin cements. Materials tested included four experimental dual-cure resin cements (Kuraray) consisting of different-sized filler particles. A rectangular box cavity was prepared on the flattened occlusal surface of extracted human molars. Ceramic inlays for the cavities were fabricated using the Cerec 2 system. The Cerec inlays were cemented with the respective cements and adhesive systems according to the manufacturer's directions. The restored surface was finished by wet-grinding with an 800-grit silicon carbide paper. Six specimens were prepared for each resin cement. Half of the specimens were subjected to a three-body wear test for 200,000 cycles, and the others were subjected to a toothbrush abrasion test for 30,000 cycles. The worn surface of each restoration was scanned by a profilometer (Surfcom 475 A) at eight different points for each restoration. The wear value was determined by measuring the vertical gap depth on the profilometric tracings. The data were statistically analyzed by one-way analysis of variance (ANOVA) and Scheffe's test. The results showed that, with increase of filler size, the wear value decreased in the toothbrush test and increased in the three-body wear test. The cement with 0.04-microm filler exhibited the lowest wear value among the materials in the three-body wear test, and the same wear value as the cement with 0.97-microm filler in the toothbrush test. Based upon the results of this study, it is concluded that the wear of resin cements was affected by the filler size as well as the mode of wear test.

  20. Tympanoplasty with ionomeric cement

    DEFF Research Database (Denmark)

    Kjeldsen, A D; Grøntved, A M

    2000-01-01

    of > 10 dB, in 4 there was a slight improvement and in 2 a decline. The difference was not statistically significant. Hearing improvement using ionomeric cement in type II tympanoplasty was satisfactory. Reconstruction of the ossicular chain with ionomeric cement is recommended, as the procedure is easy...

  1. Studies of silicon carbide and silicon carbide nitride thin films

    Science.gov (United States)

    Alizadeh, Zhila

    Silicon carbide semiconductor technology is continuing to advance rapidly. The excellent physical and electronic properties of silicon carbide recently take itself to be the main focused power device material for high temperature, high power, and high frequency electronic devices because of its large band gap, high thermal conductivity, and high electron saturation drift velocity. SiC is more stable than Si because of its high melting point and mechanical strength. Also the understanding of the structure and properties of semiconducting thin film alloys is one of the fundamental steps toward their successful application in technologies requiring materials with tunable energy gaps, such as solar cells, flat panel displays, optical memories and anti-reflecting coatings. Silicon carbide and silicon nitrides are promising materials for novel semiconductor applications because of their band gaps. In addition, they are "hard" materials in the sense of having high elastic constants and large cohesive energies and are generally resistant to harsh environment, including radiation. In this research, thin films of silicon carbide and silicon carbide nitride were deposited in a r.f magnetron sputtering system using a SiC target. A detailed analysis of the surface chemistry of the deposited films was performed using x-ray photoelectron spectroscopy (XPS), Fourier Transform Infrared Spectroscopy (FTIR) and Raman spectroscopy whereas structure and morphology was studied atomic force microscopy (AFM), and nonoindentation.

  2. ULTRA-LIGHTWEIGHT CEMENT

    Energy Technology Data Exchange (ETDEWEB)

    Fred Sabins

    2002-01-23

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). This report includes results from laboratory testing of ULHS systems along with other lightweight cement systems: foamed and sodium silicate slurries. Comparison studies of the three cement systems examined several properties: tensile strength, Young's modulus, water permeability, and shear bond. Testing was also done to determine the effect that temperature cycling has on the shear bond properties of the cement systems. In addition, analysis was carried out to examine alkali silica reactivity of slurries containing ULHS. Data is also presented from a study investigating the effects of mixing and pump circulation on breakage of ULHS. Information is also presented about the field application of ULHS in cementing a 7-in. intermediate casing in south Texas.

  3. Palladium interaction with silicon carbide

    International Nuclear Information System (INIS)

    In this work the palladium interaction with silicon carbide is investigated by means of complementary analytical techniques such as thermogravimetry (TG), differential scanning calorimetry (DSC), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). Thermoscans were carried out on pellets of palladium, α-SiC and β-SiC high purity powders in the temperature range comprised between 293 K and 1773 K, in order to study the effect of temperature on the palladium-silicon carbide reaction. Thermoscans of α-SiC pellets containing 5 at.%Pd show that during differential calorimetry scans three exothermic peaks occurred at 773 K, 1144 K and 1615 K, while thermoscans of β-SiC pellets containing 3 at.%Pd and 5 at.%Pd do not show peaks. For the pellet α-SiC–5 at.%Pd XRD spectra reveal that the first peak is associated with the formation of Pd3Si and SiO2 phases, while the second peak and the third peak are correlated with the formation of Pd2Si phase and the active oxidation of silicon carbide respectively. Thermogravimetry scans show weight gain and weight loss peaks due to the SiO2 phase formation and the active oxidation. Additionally XPS fittings reveal the development of SiCxOy phase during the first exothermic peak up to the temperature of 873 K. The experimental data reveals that alpha silicon carbide is attacked by palladium at lower temperatures than beta silicon carbide and the reaction mechanism between silicon carbide and palladium is strongly affected by silicon carbide oxidation

  4. Palladium interaction with silicon carbide

    Energy Technology Data Exchange (ETDEWEB)

    Gentile, M., E-mail: Marialuisa.Gentile@manchester.ac.uk [Centre for Nuclear Energy Technology (C-NET), School of Mechanical, Aerospace and Civil Engineering, The University of Manchester, Manchester M13 9PL (United Kingdom); Xiao, P. [Materials Science Centre, School of Materials, The University of Manchester, Manchester M13 9PL (United Kingdom); Abram, T. [Centre for Nuclear Energy Technology (C-NET), School of Mechanical, Aerospace and Civil Engineering, The University of Manchester, Manchester M13 9PL (United Kingdom)

    2015-07-15

    In this work the palladium interaction with silicon carbide is investigated by means of complementary analytical techniques such as thermogravimetry (TG), differential scanning calorimetry (DSC), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). Thermoscans were carried out on pellets of palladium, α-SiC and β-SiC high purity powders in the temperature range comprised between 293 K and 1773 K, in order to study the effect of temperature on the palladium-silicon carbide reaction. Thermoscans of α-SiC pellets containing 5 at.%Pd show that during differential calorimetry scans three exothermic peaks occurred at 773 K, 1144 K and 1615 K, while thermoscans of β-SiC pellets containing 3 at.%Pd and 5 at.%Pd do not show peaks. For the pellet α-SiC–5 at.%Pd XRD spectra reveal that the first peak is associated with the formation of Pd{sub 3}Si and SiO{sub 2} phases, while the second peak and the third peak are correlated with the formation of Pd{sub 2}Si phase and the active oxidation of silicon carbide respectively. Thermogravimetry scans show weight gain and weight loss peaks due to the SiO{sub 2} phase formation and the active oxidation. Additionally XPS fittings reveal the development of SiC{sub x}O{sub y} phase during the first exothermic peak up to the temperature of 873 K. The experimental data reveals that alpha silicon carbide is attacked by palladium at lower temperatures than beta silicon carbide and the reaction mechanism between silicon carbide and palladium is strongly affected by silicon carbide oxidation.

  5. Palladium interaction with silicon carbide

    Science.gov (United States)

    Gentile, M.; Xiao, P.; Abram, T.

    2015-07-01

    In this work the palladium interaction with silicon carbide is investigated by means of complementary analytical techniques such as thermogravimetry (TG), differential scanning calorimetry (DSC), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). Thermoscans were carried out on pellets of palladium, α-SiC and β-SiC high purity powders in the temperature range comprised between 293 K and 1773 K, in order to study the effect of temperature on the palladium-silicon carbide reaction. Thermoscans of α-SiC pellets containing 5 at.%Pd show that during differential calorimetry scans three exothermic peaks occurred at 773 K, 1144 K and 1615 K, while thermoscans of β-SiC pellets containing 3 at.%Pd and 5 at.%Pd do not show peaks. For the pellet α-SiC-5 at.%Pd XRD spectra reveal that the first peak is associated with the formation of Pd3Si and SiO2 phases, while the second peak and the third peak are correlated with the formation of Pd2Si phase and the active oxidation of silicon carbide respectively. Thermogravimetry scans show weight gain and weight loss peaks due to the SiO2 phase formation and the active oxidation. Additionally XPS fittings reveal the development of SiCxOy phase during the first exothermic peak up to the temperature of 873 K. The experimental data reveals that alpha silicon carbide is attacked by palladium at lower temperatures than beta silicon carbide and the reaction mechanism between silicon carbide and palladium is strongly affected by silicon carbide oxidation.

  6. Laser melting of uranium carbides

    Science.gov (United States)

    Utton, C. A.; De Bruycker, F.; Boboridis, K.; Jardin, R.; Noel, H.; Guéneau, C.; Manara, D.

    2009-03-01

    In the context of the material research aimed at supporting the development of nuclear plants of the fourth Generation, renewed interest has recently arisen in carbide fuels. A profound understanding of the behaviour of nuclear materials in extreme conditions is of prime importance for the analysis of the operation limits of nuclear fuels, and prediction of possible nuclear reactor accidents. In this context, the main goal of the present paper is to demonstrate the feasibility of laser induced melting experiments on stoichiometric uranium carbides; UC, UC1.5 and UC2. Measurements were performed, at temperatures around 3000 K, under a few bars of inert gas in order to minimise vaporisation and oxidation effects, which may occur at these temperatures. Moreover, a recently developed investigation method has been employed, based on in situ analysis of the sample surface reflectivity evolution during melting. Current results, 2781 K for the melting point of UC, 2665 K for the solidus and 2681 K for the liquidus of U2C3, 2754 K for the solidus and 2770 K for the liquidus of UC2, are in fair agreement with early publications where the melting behaviour of uranium carbides was investigated by traditional furnace melting methods. Further information has been obtained in the current research about the non-congruent (solidus-liquidus) melting of certain carbides, which suggest that a solidus-liquidus scheme is followed by higher ratio carbides, possibly even for UC2.

  7. 战略联盟能力整合架构对企业国际化绩效的影响与设计研究--以株洲硬质合金集团有限公司为例%The Integrated Framework of Alliance Capabilities and Its Effects on Firm’ s Internationalization Performance---Zhuzhou Cemented Carbide Group Co., Ltd as an Example

    Institute of Scientific and Technical Information of China (English)

    胡启明; 王国顺

    2014-01-01

    构建战略联盟是目前企业最具潜质的价值创造和企业国际化成长方式,也是企业从外部获取所需资源,获得国际竞争优势的最佳路径。在企业国际化进程中,联盟战略的实施会受到干扰而产生扭曲,它能否成功实施很大程度上取决于企业对联盟的管理水平,即联盟能力。本文将联盟能力划分为三个维度,即联盟运营能力、联盟学习能力和联盟协控能力,并构建了企业联盟能力的整合架构模型。在此基础上,结合株洲硬质合金集团有限公司国际化案例对理论模型进行了实证研究并对其国际化战略进行了设计。研究结果表明,联盟能力对企业国际化战略具有重要的理论与实践指导意义。%Strategic alliance is the most promising to create enterprise value and the enterprise internationalization growth way, also is the enterprise to obtain the required resources from outside, the best path to obtain the international compe-tition advantage. In the process of internationalization of enterprises, the implementation of strategic alliance will be disturbed and distorted, its success depends largely on the enterprise implementation of alliance management level, namely the alliance capability. The alliance capability are divided into three dimensions, namely the union operation ability, learning ability and alliance control ability, and the construction of the integrated framework of alliance capabi lity model. On this basis, combined with the internationalization of Zhuzhou cemented carbide Group Co., Ltd, the case study on the theoretical model and the internationalization strategy is designed. The results show that, the alliance capa-bilities has important theoretical and practical significance to the enterprise internationalization strategy.

  8. ULTRA-LIGHTWEIGHT CEMENT

    Energy Technology Data Exchange (ETDEWEB)

    Fred Sabins

    2003-01-31

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). This report discusses testing that was performed for analyzing the alkali-silica reactivity of ULHS in cement slurries. DOE joined the Materials Management Service (MMS)-sponsored joint industry project ''Long-Term Integrity of Deepwater Cement under Stress/Compaction Conditions.'' Results of the project contained in two progress reports are also presented in this report.

  9. Silicon carbide as platform for energy applications

    DEFF Research Database (Denmark)

    Syväjärvi, Mikael; Jokubavicius, Valdas; Sun, Jianwu;

    Silicon carbide is emerging as a novel material for a range of energy and environmental technologies. Previously, silicon carbide was considered as a material mainly for transistor applications. We have initiated the use of silicon carbide material towards optoelectronics in general lighting...

  10. POZZOLAN AND CEMENTS WITH POZZOLAN

    OpenAIRE

    Kaplan, Hasan; Hanifi BİNİCİ

    1995-01-01

    Cement, one of the basic material of construction engineering, has an important place in view of strength and cost of structures. Cement consumption is increasing parallel to development of building construction sector. For cement producers, minimal cost is desired by using new and economical material sources. On the other hand, the controllers and contractors need cheaper, safer and higher strength materials. From this respect cement industry tends to use cement with pozzolan. In Türkiye, ce...

  11. Thermal conductivity of boron carbides

    Science.gov (United States)

    Wood, C.; Emin, D.; Gray, P. E.

    1985-01-01

    Knowledge of the thermal conductivity of boron carbide is necessary to evaluate its potential for high-temperature thermoelectric energy conversion applications. Measurements have been conducted of the thermal diffusivity of hot-pressed boron carbide BxC samples as a function of composition (x in the range from 4 to 9), temperature (300-1700 K), and temperature cycling. These data, in concert with density and specific-heat data, yield the thermal conductivities of these materials. The results are discussed in terms of a structural model that has been previously advanced to explain the electronic transport data. Some novel mechanisms for thermal conduction are briefly discussed.

  12. Palladium interaction with silicon carbide

    OpenAIRE

    M. Gentile, P. Xiao, T. Abram

    2015-01-01

    In this work the palladium interaction with silicon carbide is investigated by means of complementary analytical techniques such as thermogravimetry (TG), differential scanning calorimetry (DSC), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). Thermoscans were carried out on pellets of palladium, α-SiC and β-SiC high purity powders in the temperature range comprised between 293 K and 1773 K, in order to study the effect of temperature on the palladium-silicon carbide...

  13. Standard Test Method for Abrasive Wear Resistance of Cemented

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2005-01-01

    1.1 This test method covers the determination of abrasive wear resistance of cemented carbides. 1.2 The values stated in inch-pound units are to be regarded as the standard. The SI equivalents of inch-pound units are in parentheses and may be approximate. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  14. Dynamic SEM wear studies of tungsten carbide cermets

    Science.gov (United States)

    Brainard, W. A.; Buckley, D. H.

    1975-01-01

    Dynamic friction and wear experiments were conducted in a scanning electron microscope. The wear behavior of pure tungsten carbide and composite with 6 and 15 weight percent cobalt binder was examined. Etching of the binder was done to selectively determine the role of the binder in the wear process. Dynamic experiments were conducted as the WC and bonded WC cermet surfaces were transversed by a 50 micron radiused diamond stylus. These studies show that the predominant wear process in WC is fracture initiated by plastic deformation. The wear of the etched cermets is similar to pure WC. The presence of the cobalt binder reduces both friction and wear. The cementing action of the cobalt reduces granular separation and promotes a dense polished layer because of its low shear strength film-forming properties. The wear debris generated from unetched surface is approximately the same composition as the bulk.

  15. Testing Boron Carbide and Silicon Carbide under Triaxial Compression

    Science.gov (United States)

    Anderson, Charles; Chocron, Sidney; Nicholls, Arthur

    2011-06-01

    Boron Carbide (B4C) and silicon carbide (SiC-N) are extensively used as armor materials. The strength of these ceramics depends mainly on surface defects, hydrostatic pressure and strain rate. This article focuses on the pressure dependence and summarizes the characterization work conducted on intact and predamaged specimens by using compression under confinement in a pressure vessel and in a thick steel sleeve. The techniques used for the characterization will be described briefly. The failure curves obtained for the two materials will be presented, although the data are limited for SiC. The data will also be compared to experimental data from Wilkins (1969), and Meyer and Faber (1997). Additionally, the results will be compared with plate-impact data.

  16. ULTRA-LIGHTWEIGHT CEMENT

    Energy Technology Data Exchange (ETDEWEB)

    Fred Sabins

    2001-10-23

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). Work reported herein addresses tasks performed in the fourth quarter as well as the other three quarters of the past year. The subjects that were covered in previous reports and that are also discussed in this report include: Analysis of field laboratory data of active cement applications from three oil-well service companies; Preliminary findings from a literature review focusing on problems associated with ultra-lightweight cements; Summary of pertinent information from Russian ultra-lightweight cement literature review; and Comparison of compressive strengths of ULHS systems using ultrasonic and crush methods Results reported from the fourth quarter include laboratory testing of ULHS systems along with other lightweight cement systems--foamed and sodium silicate slurries. These comparison studies were completed for two different densities (10.0 and 11.5 lb/gal) and three different field application scenarios. Additional testing included the mechanical properties of ULHS systems and other lightweight systems. Studies were also performed to examine the effect that circulation by centrifugal pump during mixing has on breakage of ULHS.

  17. Metal-boride phase formation on tungsten carbide (WC-Co) during microwave plasma chemical vapor deposition

    Science.gov (United States)

    Johnston, Jamin M.; Catledge, Shane A.

    2016-02-01

    Strengthening of cemented tungsten carbide by boriding is used to improve the wear resistance and lifetime of carbide tools; however, many conventional boriding techniques render the bulk carbide too brittle for extreme conditions, such as hard rock drilling. This research explored the variation in metal-boride phase formation during the microwave plasma enhanced chemical vapor deposition process at surface temperatures from 700 to 1100 °C. We showed several well-adhered metal-boride surface layers consisting of WCoB, CoB and/or W2CoB2 with average hardness from 23 to 27 GPa and average elastic modulus of 600-730 GPa. The metal-boride interlayer was shown to be an effective diffusion barrier against elemental cobalt; migration of elemental cobalt to the surface of the interlayer was significantly reduced. A combination of glancing angle X-ray diffraction, electron dispersive spectroscopy, nanoindentation and scratch testing was used to evaluate the surface composition and material properties. An evaluation of the material properties shows that plasma enhanced chemical vapor deposited borides formed at substrate temperatures of 800 °C, 850 °C, 900 °C and 1000 °C strengthen the material by increasing the hardness and elastic modulus of cemented tungsten carbide. Additionally, these boride surface layers may offer potential for adhesion of ultra-hard carbon coatings.

  18. PART II. HYDRATED CEMENTS

    Directory of Open Access Journals (Sweden)

    Milan Drabik

    2014-09-01

    Full Text Available Essential focus of the study has been to acquire thermoanalytical events, incl. enthalpies of decompositions - ΔH, of technological materials based on two types of Portland cements. The values of thermoanalytical events and also ΔH of probes of technological compositions, if related with the data of a choice of minerals of calcium-silicate-sulfate-aluminate hydrates, served as a valued input for the assessment of phases present and phase changes due to the topical hydraulic processes. The results indicate mainly the effects of "standard humidity" or "wet storage" of the entire hydration/hydraulic treatment, but also the presence of cement residues alongside calcium-silicate-sulfate-aluminate hydrates (during the tested period of treatment. "A diluting" effect of unhydrated cement residues upon the values of decomposition enthalpies in the studied multiphase system is postulated and discussed

  19. [Calcium carbide of different crystal formation synthesized by calcium carbide residue].

    Science.gov (United States)

    Lu, Zhong-yuan; Kang, Ming; Jiang, Cai-rong; Tu, Ming-jing

    2006-04-01

    To recycle calcium carbide residue effectively, calcium carbide of different crystal form, including global aragonite, calcite and acicular calcium carbide was synthesized. Both the influence of pretreatment in the purity of calcium carbide, and the influence of temperatures of carbonization reaction, release velocity of carbon dioxide in the apparition of calcium carbide of different crystal form were studied with DTA-TG and SEM. The result shows that calcium carbide residue can take place chemistry reaction with ammonia chlorinate straight. Under the condition that pH was above 7, the purity of calcium carbide was above 97%, and the whiteness was above 98. Once provided the different temperatures of carbonization reaction and the proper release velocity of carbon dioxide, global aragonite, calcite and acicular calcium carbide were obtained.

  20. Conduction mechanism in boron carbide

    Science.gov (United States)

    Wood, C.; Emin, D.

    1984-01-01

    Electrical conductivity, Seebeck-coefficient, and Hall-effect measurements have been made on single-phase boron carbides, B(1-x)C(x), in the compositional range from 0.1 to 0.2 X, and between room temperature and 1273 K. The results indicate that the predominant conduction mechanism is small-polaron hopping between carbon atoms at geometrically inequivalent sites.

  1. Thermally Sprayed Silicon Carbide Coating

    OpenAIRE

    Mubarok, Fahmi

    2014-01-01

    Thermal spraying of silicon carbide (SiC) material is a challenging task since SiC tends to decompose during elevated temperature atmospheric spraying process. The addition of metal or ceramic binders as a matrix phase is necessary to facilitate the bonding of SiC particles, allowing SiC coatings to be deposited. In the conventional procedure, the matrix phase is added through mechanical mixing or mechanical alloying of the powder constituents, making it difficult to achieve homogeneous distr...

  2. Reducing cement's CO2 footprint

    Science.gov (United States)

    van Oss, Hendrik G.

    2011-01-01

    The manufacturing process for Portland cement causes high levels of greenhouse gas emissions. However, environmental impacts can be reduced by using more energy-efficient kilns and replacing fossil energy with alternative fuels. Although carbon capture and new cements with less CO2 emission are still in the experimental phase, all these innovations can help develop a cleaner cement industry.

  3. Cement Mason's Curriculum. Instructional Units.

    Science.gov (United States)

    Hendirx, Laborn J.; Patton, Bob

    To assist cement mason instructors in providing comprehensive instruction to their students, this curriculum guide treats both the skills and information necessary for cement masons in commercial and industrial construction. Ten sections are included, as follow: related information, covering orientation, safety, the history of cement, and applying…

  4. Cement og politik

    DEFF Research Database (Denmark)

    Lund, Joachim

    2012-01-01

    as well as in the public sphere. Most of the extensive job creating measures he carried out as a minister for public works necessarily involved the use of great amounts of cement – the primary produce of F.L. Smidth & Co. Gunnar Larsen thus became an easy target for Communist propaganda, picturing him...... of the Soviet Union (including an F.L. Smidth & Co. cement plant in former Estonia). He spent the last 15 months of the occupation in Sweden and was arrested after having returned to Copenhagen in May, 1945. Although a Copenhagen city court prison sentence for economic collaboration was reversed, he had...

  5. Technology Roadmaps: Cement

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2009-07-01

    To support its roadmap work focusing on key technologies for emissions reductions, the International Energy Agency (IEA) also investigated one particular industry: cement. Cement production includes technologies that are both specific to this industry and those that are shared with other industries (e.g., grinding, fuel preparation, combustion, crushing, transport). An industry specific roadmap provides an effective mechanism to bring together several technology options. It outlines the potential for technological advancement for emissions reductions in one industry, as well as potential cross-industry collaboration.

  6. Advanced microstructure of boron carbide.

    Science.gov (United States)

    Werheit, Helmut; Shalamberidze, Sulkhan

    2012-09-26

    The rhombohedral elementary cell of the complex boron carbide structure is composed of B(12) or B(11)C icosahedra and CBC, CBB or B□B (□, vacancy) linear arrangements, whose shares vary depending on the actual chemical compound. The evaluation of the IR phonon spectra of isotopically pure boron carbide yields the quantitative concentrations of these components within the homogeneity range. The structure formula of B(4.3)C at the carbon-rich limit of the homogeneity range is (B(11)C) (CBC)(0.91) (B□B)(0.09) (□, vacancy); and the actual structure formula of B(13)C(2) is (B(12))(0.5)(B(11)C)(0.5)(CBC)(0.65)(CBB)(0.16) (B□B)(0.19), and deviates fundamentally from (B(12))CBC, predicted by theory to be the energetically most favourable structure of boron carbide. In reality, it is the most distorted structure in the homogeneity range. The spectra of (nat)B(x)C make it evident that boron isotopes are not randomly distributed in the structure. However, doping with 2% silicon brings about a random distribution.

  7. Method to manufacture tungsten carbide

    International Nuclear Information System (INIS)

    The patent deals with an improved method of manufacturing tungsten carbide. An oxide is preferably used as initial product whose particle size and effective surface approximately corresponds to that of the endproduct. The known methods for preparing the oxide are briefly given. Carbon monoxide is passed over the thus obtained oxide particles whereby the reaction mixture is heated to a temperature at which tungsten oxide and carbon monoxide react and tungsten carbide is formed, however, below that temperature at which the tungsten-containing materials are caked or sintered together. According to the method the reaction temperature is about below 9000C. The tungsten carbide produced has a particle size of under approximately 100 A and an active surface of about 20 m2/g. It has sofar not been possible with the usual methods to obtain such finely divided material with such a large surface. These particles may be converted back to the oxide by heating in air at low temperature without changing particle size and effective surface. One thus obtains a tungsten oxide with smaller particle size and larger effective surface than the initial product. (IHOE)

  8. Cementing a wellbore using cementing material encapsulated in a shell

    Science.gov (United States)

    Aines, Roger D.; Bourcier, William L.; Duoss, Eric B.; Spadaccini, Christopher M.; Cowan, Kenneth Michael

    2016-08-16

    A system for cementing a wellbore penetrating an earth formation into which a pipe extends. A cement material is positioned in the space between the wellbore and the pipe by circulated capsules containing the cement material through the pipe into the space between the wellbore and the pipe. The capsules contain the cementing material encapsulated in a shell. The capsules are added to a fluid and the fluid with capsules is circulated through the pipe into the space between the wellbore and the pipe. The shell is breached once the capsules contain the cementing material are in position in the space between the wellbore and the pipe.

  9. The mechanical effect of the existing cement mantle on the in-cement femoral revision.

    LENUS (Irish Health Repository)

    Keeling, Parnell

    2012-08-01

    Cement-in-cement revision hip arthroplasty is an increasingly popular technique to replace a loose femoral stem which retains much of the original cement mantle. However, some concern exists regarding the retention of the existing fatigued and aged cement in such cement-in-cement revisions. This study investigates whether leaving an existing fatigued and aged cement mantle degrades the mechanical performance of a cement-in-cement revision construct.

  10. Dynamic SEM wear studies of tungsten carbide cermets. [friction and wear experiments

    Science.gov (United States)

    Brainard, W. A.; Buckley, D. H.

    1975-01-01

    Dynamic friction and wear experiments were conducted in a scanning electron microscope. The wear behavior of pure tungsten carbide and composite with 6 and 15 weight percent cobalt binder was examined, and etching of the binder was done to selectively determine the role of the binder in the wear process. Dynamic experiments were conducted as the tungsten carbide (WC) and bonded WC cermet surfaces were transversed by a 50 micron radiused diamond stylus. These studies show that the predominant wear process in WC is fracture initiated by plastic deformation, and the wear of the etched cermets is similar to pure WC. The presence of the cobalt binder reduces both friction and wear. The cementing action of the cobalt reduces granular separation, and promotes a dense polished layer because of its low shear strength film-forming properties. The wear debris generated from unetched surface is approximately the same composition as the bulk.

  11. Structural prediction for scandium carbide monolayer sheet

    Science.gov (United States)

    Ma, Hong-Man; Wang, Jing; Zhao, Hui-Yan; Zhang, Dong-Bo; Liu, Ying

    2016-09-01

    A two-dimensional tetragonal scandium carbide monolayer sheet has been constructed and studied using density functional theory. The results show that the scandium carbide sheet is stable and exhibits a novel tetracoordinated quasiplanar structure, as favored by the hybridization between Sc-3d orbitals and C-2p orbitals. Calculations of the phonon dispersion as well as molecular dynamics simulations also demonstrate the structural stability of this scandium carbide monolayer sheet. Electronic properties show that the scandium carbide monolayer sheet is metallic and non-magnetic.

  12. Methods for producing silicon carbide fibers

    Science.gov (United States)

    Garnier, John E.; Griffith, George W.

    2016-03-01

    Methods of producing silicon carbide fibers. The method comprises reacting a continuous carbon fiber material and a silicon-containing gas in a reaction chamber at a temperature ranging from approximately 1500.degree. C. to approximately 2000.degree. C. A partial pressure of oxygen in the reaction chamber is maintained at less than approximately 1.01.times.10.sup.2 Pascal to produce continuous alpha silicon carbide fibers. Continuous alpha silicon carbide fibers and articles formed from the continuous alpha silicon carbide fibers are also disclosed.

  13. Silicon carbide fibers and articles including same

    Science.gov (United States)

    Garnier, John E; Griffith, George W

    2015-01-27

    Methods of producing silicon carbide fibers. The method comprises reacting a continuous carbon fiber material and a silicon-containing gas in a reaction chamber at a temperature ranging from approximately 1500.degree. C. to approximately 2000.degree. C. A partial pressure of oxygen in the reaction chamber is maintained at less than approximately 1.01.times.10.sup.2 Pascal to produce continuous alpha silicon carbide fibers. Continuous alpha silicon carbide fibers and articles formed from the continuous alpha silicon carbide fibers are also disclosed.

  14. Polytype distribution in circumstellar silicon carbide.

    Science.gov (United States)

    Daulton, T L; Bernatowicz, T J; Lewis, R S; Messenger, S; Stadermann, F J; Amari, S

    2002-06-01

    The inferred crystallographic class of circumstellar silicon carbide based on astronomical infrared spectra is controversial. We have directly determined the polytype distribution of circumstellar SiC from transmission electron microscopy of presolar silicon carbide from the Murchison carbonaceous meteorite. Only two polytypes (of a possible several hundred) were observed: cubic 3C and hexagonal 2H silicon carbide and their intergrowths. We conclude that this structural simplicity is a direct consequence of the low pressures in circumstellar outflows and the corresponding low silicon carbide condensation temperatures. PMID:12052956

  15. Produktie van cement

    NARCIS (Netherlands)

    Smit JRK; Coenen PWHG; Matthijsen AJCM; LAE; TAUW

    1995-01-01

    This document on cement production has been published within the SPIN project. In this project information has been collected on industrial plants or industrial processes to afford support to governmental policy on emission reduction. This document contains information on the processes, emission sou

  16. Osteotransductive bone cements.

    Science.gov (United States)

    Driessens, F C; Planell, J A; Boltong, M G; Khairoun, I; Ginebra, M P

    1998-01-01

    Calcium phosphate bone cements (CPBCs) are osteotransductive, i.e. after implantation in bone they are transformed into new bone tissue. Furthermore, due to the fact that they are mouldable, their osteointegration is immediate. Their chemistry has been established previously. Some CPBCs contain amorphous calcium phosphate (ACP) and set by a sol-gel transition. The others are crystalline and can give as the reaction product dicalcium phosphate dihydrate (DCPD), calcium-deficient hydroxyapatite (CDHA), carbonated apatite (CA) or hydroxyapatite (HA). Mixed-type gypsum-DCPD cements are also described. In vivo rates of osteotransduction vary as follows: gypsum-DCPD > DCPD > CDHA approximately CA > HA. The osteotransduction of CDHA-type cements may be increased by adding dicalcium phosphate anhydrous (DCP) and/or CaCO3 to the cement powder. CPBCs can be used for healing of bone defects, bone augmentation and bone reconstruction. Incorporation of drugs like antibiotics and bone morphogenetic protein is envisaged. Load-bearing applications are allowed for CHDA-type, CA-type and HA-type CPBCs as they have a higher compressive strength than human trabecular bone (10 MPa).

  17. Dispersion of boron carbide in a tungsten carbide/cobalt matrix

    International Nuclear Information System (INIS)

    Particles of boron carbide (105-125 microns) were coated with a layer (10-12 microns) of titanium carbide in a fluidized bed. These coated particles have been successfully incorporated in a tungsten carbide--cobalt matrix by hot pressing at 1 tonf/in2, (15.44 MN/m2) at 13500C. Attempts to produce a similar material by a cold pressing and sintering technique were unsuccessful because of penetration of the titanium carbide layer by liquid cobalt. Hot-pressed material containing boron carbide had a static strength in bend of approximately 175,000 lbf/in2, (1206MN/m2) which compares favorably with the strength of conventionally produced tungsten carbide/cobalt. The impact strength of the material containing boron carbide was however considerably lower than tungsten carbide/cobalt. In rock drilling tests on Darley Dale sandstone at low speeds and low loads, the material containing boron carbide drilled almost ten times as far without seizure as tungsten carbide/cobalt. In higher speed and higher load rotary drilling tests conducted by the National Coal Board, the material containing boron carbide chipped badly compared with normal NCB hardgrade material

  18. The effect of cement creep and cement fatigue damage on the micromechanics of the cement-bone interface.

    NARCIS (Netherlands)

    Waanders, D.; Janssen, D.; Mann, K.A.; Verdonschot, N.J.J.

    2010-01-01

    The cement-bone interface provides fixation for the cement mantle within the bone. The cement-bone interface is affected by fatigue loading in terms of fatigue damage or microcracks and creep, both mostly in the cement. This study investigates how fatigue damage and cement creep separately affect th

  19. Boron carbide whiskers produced by vapor deposition

    Science.gov (United States)

    1965-01-01

    Boron carbide whiskers have an excellent combination of properties for use as a reinforcement material. They are produced by vaporizing boron carbide powder and condensing the vapors on a substrate. Certain catalysts promote the growth rate and size of the whiskers.

  20. Hydroxide catalysis bonding of silicon carbide

    NARCIS (Netherlands)

    Veggel, A.A. van; Ende, D.A. van den; Bogenstahl, J.; Rowan, S.; Cunningham, W.; Gubbels, G.H.M.; Nijmeijer, H.

    2008-01-01

    For bonding silicon carbide optics, which require extreme stability, hydroxide catalysis bonding is considered [Rowan, S., Hough, J. and Elliffe, E., Silicon carbide bonding. UK Patent 040 7953.9, 2004. Please contact Mr. D. Whiteford for further information: D.Whiteford@admin.gla.ac.uk]. This techn

  1. POZZOLAN AND CEMENTS WITH POZZOLAN

    Directory of Open Access Journals (Sweden)

    Hasan KAPLAN

    1995-02-01

    Full Text Available Cement, one of the basic material of construction engineering, has an important place in view of strength and cost of structures. Cement consumption is increasing parallel to development of building construction sector. For cement producers, minimal cost is desired by using new and economical material sources. On the other hand, the controllers and contractors need cheaper, safer and higher strength materials. From this respect cement industry tends to use cement with pozzolan. In Türkiye, cement with pozzolan is produced by adding the pozzolan, which has a large reservoir in the country, in cement in sertain amount. However this type of cement is consumed in the construction sector, sortage of scientific investigation and speculative news on the subject.are worried the users and producers. In this paper, prior to an experimental study on the cements having pozzolan additive, historical development of pozzolan, reservoir of Turkiye, and comparison with portland cement is carried out. Advantages and disadvantages of pozzolan are also discussed in some points.

  2. Mineral resource of the month: hydraulic cement

    Science.gov (United States)

    van Oss, Hendrik G.

    2012-01-01

    Hydraulic cements are the binders in concrete and most mortars and stuccos. Concrete, particularly the reinforced variety, is the most versatile of all construction materials, and most of the hydraulic cement produced worldwide is portland cement or similar cements that have portland cement as a basis, such as blended cements and masonry cements. Cement typically makes up less than 15 percent of the concrete mix; most of the rest is aggregates. Not counting the weight of reinforcing media, 1 ton of cement will typically yield about 8 tons of concrete.

  3. Ligand sphere conversions in terminal carbide complexes

    DEFF Research Database (Denmark)

    Morsing, Thorbjørn Juul; Reinholdt, Anders; Sauer, Stephan P. A.;

    2016-01-01

    Metathesis is introduced as a preparative route to terminal carbide complexes. The chloride ligands of the terminal carbide complex [RuC(Cl)2(PCy3)2] (RuC) can be exchanged, paving the way for a systematic variation of the ligand sphere. A series of substituted complexes, including the first...... example of a cationic terminal carbide complex, [RuC(Cl)(CH3CN)(PCy3)2]+, is described and characterized by NMR, MS, X-ray crystallography, and computational studies. The experimentally observed irregular variation of the carbide 13C chemical shift is shown to be accurately reproduced by DFT, which also...... demonstrates that details of the coordination geometry affect the carbide chemical shift equally as much as variations in the nature of the auxiliary ligands. Furthermore, the kinetics of formation of the sqaure pyramidal dicyano complex, trans-[RuC(CN)2(PCy3)2], from RuC has been examined and the reaction...

  4. US cement industry

    Energy Technology Data Exchange (ETDEWEB)

    Nisbet, M.A.

    1997-12-31

    This paper describes the cement and concrete industry, and provides data on energy use and carbon dioxide emissions. The potential impact of an energy tax on the industry is briefly assessed. Opportunities identified for reducing carbon dioxide emissions include improved energy efficiency, alternative fuels, and alternative materials. The key factor in determining CO{sub 2} emissions is the level of domestic production. The projected improvement in energy efficiency and the relatively slow growth in domestic shipments indicate that CO{sub 2} emissions in 2000 should be about 5% above the 1990 target. However, due to the cyclical nature of cement demand, emissions will probably be above target levels during peak demand and below target levels during demand troughs. 7 figs., 2 tabs.

  5. Performance of Cement Containing Laterite as Supplementary Cementing Material

    Directory of Open Access Journals (Sweden)

    Abbas Bukhari, Z. S.

    2013-03-01

    Full Text Available The utilization of different industrial waste, by-products or other materials such as ground granulated blast furnace slag, silica fume, fly ash, limestone, and kiln dust, etc. as supplemen- tary cementing materials has received considerable attention in recent years. A study has been conducted to look into the performance of laterite as Supplementary Cementing Materials (SCM. The study focuses on compressive strength performance of blended cement containing different percentage of laterite. The cement is replaced accordingly with percentage of 2 %, 5 %, 7 % and 10 % by weight. In addition, the effect of use of three chemically different laterites have been studied on physical performance of cement as in setting time, Le-Chatlier expansion, loss on ignition, insoluble residue, free lime and specifically compressive strength of cement cubes tested at the age of 3, 7, and 28 days. The results show that the strength of cement blended with laterite as SCM is enhanced. Key words: Portland cement, supplementary cementing materials (SCM, laterite, compressive strength KUI – 6/2013 Received January 4, 2012 Accepted February 11, 2013

  6. Tympanoplasty with ionomeric cement.

    Science.gov (United States)

    Kjeldsen, A D; Grøntved, A M

    2000-01-01

    Patients with isolated erosion of the long incus process suffer from severe hearing loss caused by lack of continuity of the ossicular chain. This study is a retrospective evaluation of the hearing results using two different surgical procedures. Since January 1993, 12 consecutive patients with isolated erosion of the long incus process have been treated with a new surgical technique in which the ossicular chain was rebuilt with ionomeric cement. The results in hearing performance (mean pure-tone average (PTA) 0.5, 1 and 2 kHz) were evaluated pre- and post-surgery, and compared to those in a group of 20 historical controls who underwent surgery in 1991 and 1992 using incus autograft interposition. Among the 12 index patients, 7 (58%) achieved improvement in PTA of > 10 dB, in 3 there was no difference and in 2 a slight decline. Among the 20 controls, 14 (70%) achieved improvement in PTA of > 10 dB, in 4 there was a slight improvement and in 2 a decline. The difference was not statistically significant. Hearing improvement using ionomeric cement in type II tympanoplasty was satisfactory. Reconstruction of the ossicular chain with ionomeric cement is recommended, as the procedure is easy to perform, presents less risk of damage to the stapes and cochlea, requires less extensive surgery and does not exclude other surgical methods in cases of reoperation. PMID:10909000

  7. An investigation on gamma attenuation behaviour of titanium diboride reinforced boron carbide-silicon carbide composites

    Science.gov (United States)

    Buyuk, Bulent; Beril Tugrul, A.

    2014-04-01

    In this study, titanium diboride (TiB2) reinforced boron carbide-silicon carbide composites were investigated against Cs-137 and Co-60 gamma radioisotope sources. The composite materials include 70% boron carbide (B4C) and 30% silicon carbide (SiC) by volume. Titanium diboride was reinforced to boron carbide-silicon carbide composites as additive 2% and 4% by volume. Average particle sizes were 3.851 µm and 170 nm for titanium diboride which were reinforced to the boron carbide silicon carbide composites. In the experiments the gamma transmission technique was used to investigate the gamma attenuation properties of the composite materials. Linear and mass attenuation coefficients of the samples were determined. Theoretical mass attenuation coefficients were calculated from XCOM computer code. The experimental results and theoretical results were compared and evaluated with each other. It could be said that increasing the titanium diboride ratio causes higher linear attenuation values against Cs-137 and Co-60 gamma radioisotope sources. In addition decreasing the titanium diboride particle size also increases the linear and mass attenuation properties of the titanium diboride reinforced boron carbide-silicon carbide composites.

  8. [Haemotoxicity of dental luting cements].

    Science.gov (United States)

    Anders, A; Welker, D

    1989-06-01

    A glass ionomer luting cement (AquaCem) shows a relatively low haemolytic activity in comparison with two zinc phosphate cements. Especially the initial irritation by this cement is smaller. Although it is possible that AquaCem particularly, in unfavourable cases, may damage the pulpa dentin system; this is due to the slowly decrease of the haemolytic activity with increasing of the probes. We found that Adhesor showed in dependence of the batches a varying quality. PMID:2626769

  9. Cement penetration after patella venting.

    Science.gov (United States)

    Jones, Christopher W; Lam, Li-On; Butler, Adam; Wood, David J; Walsh, William R

    2009-01-01

    There is a high rate of patellofemoral complications following total knee arthroplasty. Optimization of the cement-bone interface by venting and suction of the tibial plateau has been shown to improve cement penetration. Our study was designed to investigate if venting the patella prior to cementing improved cement penetration. Ten paired cadaver patellae were allocated prior to resurfacing to be vented or non-vented. Bone mineral density (BMD) was measured by DEXA scanning. In vented specimens, a 1.6 mm Kirschner wire was used to breach the anterior cortex at the center. Specimens were resurfaced with standard Profix instrumentation and Versabond bone cement (Smith and Nephew PLC, UK). Cement penetration was assessed from Faxitron and sectioned images by a digital image software package (ImageJ V1.38, NIH, USA). Wilcoxon rank sum test was used to assess the difference in cement penetration between groups. The relationship between BMD and cement penetration was analyzed by Pearson correlation coefficient. There was a strong negative correlation between peak BMD and cement penetration when analyzed independent of experimental grouping (r(2)=-0.812, p=0.004). Wilcoxon rank sum testing demonstrated no significant difference (rank sum statistic W=27, p=0.579) in cement penetration between vented (10.53%+/-4.66; mean+/-std dev) and non-vented patellae (11.51%+/-6.23; mean+/-std dev). Venting the patella using a Kirschner wire does not have a significant effect on the amount of cement penetration achieved in vitro using Profix instrumentation and Versabond cement. PMID:19010682

  10. Hydrothermal synthesis of xonotlite from carbide slag

    Institute of Scientific and Technical Information of China (English)

    Jianxin Cao; Fei Liu; Qian Lin; Yu Zhang

    2008-01-01

    Carbide slag was used as the calcareous materials for the first time to prepare xonotlite via dynamic hydrothermal synthesis.The effects of influential factors including different calcination temperatures,pretreatment methods of the carbide slag and process param-eters of hydrothermal synthesis on the microstructure and morphology of xonotlite were explored using XRD and SEM techniques.The results indicate that the carbide slag after proper calcination could be used to prepare pure xonotlite;and different calcination tern-peratures have little effect on the crystallinity of synthesized xonotlitc,but have great impact on the morphology of secondary particles.The different pretreatment methods of the carbide slag pose great impact on the crystallinity and morphology of secondary particles of xonotlite.Xonotlite was also synthesized from pure CaO under the salne experimental conditions as that prepared from calcined carbide slag for comparison.Little amount of impurities in carbide slag has no effect on the mechanism of hydrothermal synthesizing xonotlite from carbide slag.

  11. Precipitating Mechanism of Carbide in Cold-Welding Surfacing Metals

    Institute of Scientific and Technical Information of China (English)

    Yuanbin ZHANG; Dengyi REN

    2004-01-01

    Carbides in a series of cold-welding weld metals were studied by means of SEM, TEM and EPMA, and the forming mechanism of carbide was proposed according to their distribution and morphology. Due to their different carbide-forming tendency, Nb and Ti could combine with C to form particulate carbide in liquid weld metal and depleted the carbon content in matrix, while V induced the carbide precipitated along grain boundary. But too much Nb or Ti alone resulted in coarse carbide and poor strengthened matrix. When suitable amount of Nb, Ti and V coexisted in weld metal, both uniformly distributed particulate carbide and well strengthened matrix could be achieved. It was proposed that the carbide nucleated on the oxide which dispersed in liquid weld metal, and then grew into multi-layer complex carbide particles by epitaxial growth. At different sites, carbide particles may present as different morphologies.

  12. Respiratory Health among Cement Workers in Ethiopia

    OpenAIRE

    Zeleke, Zeyede K.

    2011-01-01

    Background: Little is known on dust exposure and respiratory health among cement cleaners. There are only a few follow-up studies on respiratory health among cement factory workers and also studies on acute effects of cement dust exposure are limited in numbers. Objective: This study aimed at assessing cement dust exposure and adverse respiratory health effects among Ethiopian cement production workers, with particular focus on cement cleaners. Method: The first paper was...

  13. Thermal Shock-resistant Cement

    Energy Technology Data Exchange (ETDEWEB)

    Sugama T.; Pyatina, T.; Gill, S.

    2012-02-01

    We studied the effectiveness of sodium silicate-activated Class F fly ash in improving the thermal shock resistance and in extending the onset of hydration of Secar #80 refractory cement. When the dry mix cement, consisting of Secar #80, Class F fly ash, and sodium silicate, came in contact with water, NaOH derived from the dissolution of sodium silicate preferentially reacted with Class F fly ash, rather than the #80, to dissociate silicate anions from Class F fly ash. Then, these dissociated silicate ions delayed significantly the hydration of #80 possessing a rapid setting behavior. We undertook a multiple heating -water cooling quenching-cycle test to evaluate the cement’s resistance to thermal shock. In one cycle, we heated the 200 and #61616;C-autoclaved cement at 500 and #61616;C for 24 hours, and then the heated cement was rapidly immersed in water at 25 and #61616;C. This cycle was repeated five times. The phase composition of the autoclaved #80/Class F fly ash blend cements comprised four crystalline hydration products, boehmite, katoite, hydrogrossular, and hydroxysodalite, responsible for strengthening cement. After a test of 5-cycle heat-water quenching, we observed three crystalline phase-transformations in this autoclaved cement: boehmite and #61614; and #61543;-Al2O3, katoite and #61614; calcite, and hydroxysodalite and #61614; carbonated sodalite. Among those, the hydroxysodalite and #61614; carbonated sodalite transformation not only played a pivotal role in densifying the cementitious structure and in sustaining the original compressive strength developed after autoclaving, but also offered an improved resistance of the #80 cement to thermal shock. In contrast, autoclaved Class G well cement with and without Class F fly ash and quartz flour failed this cycle test, generating multiple cracks in the cement. The major reason for such impairment was the hydration of lime derived from the dehydroxylation of portlandite formed in the autoclaved

  14. Thermal Expansion of Hafnium Carbide

    Science.gov (United States)

    Grisaffe, Salvatore J.

    1960-01-01

    Since hafnium carbide (HfC) has a melting point of 7029 deg. F, it may have many high-temperature applications. A literature search uncovered very little information about the properties of HfC, and so a program was initiated at the Lewis Research Center to determine some of the physical properties of this material. This note presents the results of the thermal expansion investigation. The thermal-expansion measurements were made with a Gaertner dilatation interferometer calibrated to an accuracy of +/- 1 deg. F. This device indicates expansion by the movement of fringes produced by the cancellation and reinforcement of fixed wave-length light rays which are reflected from the surfaces of two parallel quartz glass disks. The test specimens which separate these disks are three small cones, each approximately 0.20 in. high.

  15. Structural diversity in lithium carbides

    Science.gov (United States)

    Lin, Yangzheng; Strobel, Timothy A.; Cohen, R. E.

    2015-12-01

    The lithium-carbon binary system possesses a broad range of chemical compounds, which exhibit fascinating chemical bonding characteristics, which give rise to diverse and technologically important properties. While lithium carbides with various compositions have been studied or suggested previously, the crystal structures of these compounds are far from well understood. In this work, we present the first comprehensive survey of all ground state (GS) structures of lithium carbides over a broad range of thermodynamic conditions, using ab initio density functional theory (DFT) crystal structure searching methods. Thorough searches were performed for 29 stoichiometries ranging from Li12C to LiC12 at 0 and 40 GPa. Based on formation enthalpies from optimized van der Waals density functional calculations, three thermodynamically stable phases (Li4C3 , Li2C2 , and LiC12) were identified at 0 GPa, and seven thermodynamically stable phases (Li8C , Li6C , Li4C , Li8C3 , Li2C , Li3C4 , and Li2C3 ) were predicted at 40 GPa. A rich diversity of carbon bonding, including monomers, dimers, trimers, nanoribbons, sheets, and frameworks, was found within these structures, and the dimensionality of carbon connectivity existing within each phase increases with increasing carbon concentration. We find that the well-known composition LiC6 is actually a metastable one. We also find a unique coexistence of carbon monomers and dimers within the predicted thermodynamically stable phase Li8C3 , and different widths of carbon nanoribbons coexist in a metastable phase of Li2C2 (Imm2). Interesting mixed sp2-sp3 carbon frameworks are predicted in metastable phases with composition LiC6.

  16. Influence of Eta-Phase on Wear Behavior of WC-Co Carbides

    Directory of Open Access Journals (Sweden)

    A. Formisano

    2016-01-01

    Full Text Available Cemented carbides, also known as Widia, are hard metals produced by sintering process and widely used in mechanical machining. They show high cutting capacity and good wear resistance; consequently, they result to be excellent materials for manufacturing cutting tools and sandblast nozzles. In this work, the wear resistance of WC-Co carbides containing Eta-phase, a secondary phase present in the hard metals when a carbon content deficiency occurs, is analyzed. Different mixtures of carbide are prepared and sintered, with different weight percentages of carbon, in order to form Eta-phase and then analyze how the carbon content influences the wear resistance of the material. This characterization is carried out by abrasive wear tests. The test parameters are chosen considering the working conditions of sandblast nozzles. Additional information is gathered through microscopic observations and the evaluation of hardness and microhardness of the different mixtures. The analyses highlight that there is a limit of carbon content below which bad sintering occurs. Considering the mixtures without these sintering problems, they show a wear resistance depending on the size and distribution of the Eta-phase; moreover, the one with high carbon content deficiency shows the best performance.

  17. Stabilization of boron carbide via silicon doping.

    Science.gov (United States)

    Proctor, J E; Bhakhri, V; Hao, R; Prior, T J; Scheler, T; Gregoryanz, E; Chhowalla, M; Giulani, F

    2015-01-14

    Boron carbide is one of the lightest and hardest ceramics, but its applications are limited by its poor stability against a partial phase separation into separate boron and carbon. Phase separation is observed under high non-hydrostatic stress (both static and dynamic), resulting in amorphization. The phase separation is thought to occur in just one of the many naturally occurring polytypes in the material, and this raises the possibility of doping the boron carbide to eliminate this polytype. In this work, we have synthesized boron carbide doped with silicon. We have conducted a series of characterizations (transmission electron microscopy, scanning electron microscopy, Raman spectroscopy and x-ray diffraction) on pure and silicon-doped boron carbide following static compression to 50 GPa non-hydrostatic pressure. We find that the level of amorphization under static non-hydrostatic pressure is drastically reduced by the silicon doping.

  18. Electroextraction of boron from boron carbide scrap

    Energy Technology Data Exchange (ETDEWEB)

    Jain, Ashish [Chemistry Group, Indira Gandhi Centre for Atomic Research, Kalpakkam – 603102 (India); Anthonysamy, S., E-mail: sas@igcar.gov.in [Chemistry Group, Indira Gandhi Centre for Atomic Research, Kalpakkam – 603102 (India); Ghosh, C. [Physical Metallurgy Group, Indira Gandhi Centre for Atomic Research, Kalpakkam – 603102 (India); Ravindran, T.R. [Materials Science Group, Indira Gandhi Centre for Atomic Research, Kalpakkam – 603102 (India); Divakar, R.; Mohandas, E. [Physical Metallurgy Group, Indira Gandhi Centre for Atomic Research, Kalpakkam – 603102 (India)

    2013-10-15

    Studies were carried out to extract elemental boron from boron carbide scrap. The physicochemical nature of boron obtained through this process was examined by characterizing its chemical purity, specific surface area, size distribution of particles and X-ray crystallite size. The microstructural characteristics of the extracted boron powder were analyzed by using scanning electron microscopy and transmission electron microscopy. Raman spectroscopic examination of boron powder was also carried out to determine its crystalline form. Oxygen and carbon were found to be the major impurities in boron. Boron powder of purity ∼ 92 wt. % could be produced by the electroextraction process developed in this study. Optimized method could be used for the recovery of enriched boron ({sup 10}B > 20 at. %) from boron carbide scrap generated during the production of boron carbide. - Highlights: • Recovery of {sup 10}B from nuclear grade boron carbide scrap • Development of process flow sheet • Physicochemical characterization of electroextracted boron • Microscopic examination of electroextracted boron.

  19. Vanadium carbide coatings: deposition process and properties

    International Nuclear Information System (INIS)

    Vanadium carbide coatings on carbon and alloyed steels were produced by the method of diffusion saturation from the borax melt. Thickness of the vanadium carbide layer was 5-15 μm, depending upon the steel grade and diffusion saturation parameters. Microhardness was 20000-28000 MPa and wear resistance of the coatings under conditions of end face friction without lubrication against a mating body of WC-2Co was 15-20 times as high as that of boride coatings. Vanadium carbide coatings can operate in air at a temperature of up to 400 oC. They improve fatigue strength of carbon steels and decrease the rate of corrosion in sea and fresh water and in acid solutions. The use of vanadium carbide coatings for hardening of various types of tools, including cutting tools, allows their service life to be extended by a factor of 3 to 30. (author)

  20. High temperature thermoelectric properties of boron carbide

    International Nuclear Information System (INIS)

    Boron carbides are refractory solids with potential for application as very high temperature p-type thermoelectrics in power conversion applications. The thermoelectric properties of boron carbides are unconventional. In particular, the electrical conductivity is consistent with the thermally activated hopping of a high density (∼1021/cm3) of bipolarons; the Seebeck coefficient is anomalously large and increases with increasing temperature; and the thermal conductivity is surprisingly low. In this paper, these unusual properties and their relationship to the unusual structure and bonding present in boron carbides are reviewed. Finally, the potential for utilization of boron carbides at very high temperatures (up to 2200 degrees C) and for preparing n-type materials is discussed

  1. Calcium carbide poisoning via food in childhood.

    Science.gov (United States)

    Per, Hüseyin; Kurtoğlu, Selim; Yağmur, Fatih; Gümüş, Hakan; Kumandaş, Sefer; Poyrazoğlu, M Hakan

    2007-02-01

    The fast ripening of fruits means they may contain various harmful properties. A commonly used agent in the ripening process is calcium carbide, a material most commonly used for welding purposes. Calcium carbide treatment of food is extremely hazardous because it contains traces of arsenic and phosphorous. Once dissolved in water, the carbide produces acetylene gas. Acetylene gas may affect the neurological system by inducing prolonged hypoxia. The findings are headache, dizziness, mood disturbances, sleepiness, mental confusion, memory loss, cerebral edema and seizures. We report the case of a previously healthy 5 year-old girl with no chronic disease history who was transferred to our Emergency Department with an 8-h history of coma and delirium. A careful history from her father revealed that the patient ate unripe dates treated with calcium carbide.

  2. Ultrarapid microwave synthesis of superconducting refractory carbides

    International Nuclear Information System (INIS)

    Nb1-xTaxC Carbides can be synthesized by high power MW methods in less than 30 s. In situ and ex situ techniques probing changes in temperature and dielectric properties with time demonstrate that the reactions self-terminate as the loss tangent of the materials decreases. The resulting carbides are carbon deficient and superconducting; Tc correlates linearly to unit cell volume, reaching a maximum at NbC. (Abstract Copyright [2009], Wiley Periodicals, Inc.)

  3. Selective etching of silicon carbide films

    Science.gov (United States)

    Gao, Di; Howe, Roger T.; Maboudian, Roya

    2006-12-19

    A method of etching silicon carbide using a nonmetallic mask layer. The method includes providing a silicon carbide substrate; forming a non-metallic mask layer by applying a layer of material on the substrate; patterning the mask layer to expose underlying areas of the substrate; and etching the underlying areas of the substrate with a plasma at a first rate, while etching the mask layer at a rate lower than the first rate.

  4. Magnesium oxychloride cement concrete

    Indian Academy of Sciences (India)

    A K Misra; Renu Mathur

    2007-06-01

    The scope of magnesium oxychloride (MOC) cement in concrete works has been evaluated. MOC cement concrete compositions of varying strengths having good placing and finishing characteristics were prepared and investigated for their compressive and flexural strengths, -values, abrasion resistance etc. The durability of MOC concrete compositions against extreme environmental conditions viz. heating–cooling, freezing–thawing, wetting–drying and penetration and deposition of salts etc were investigated. The results reveal that MOC concrete has high compressive strength associated with high flexural strength and the ratio of compressive to flexural strength varies between 6 and 8. The elastic moduli of the compositions studied are found to be 23–85 GPa and the abrasion losses between 0.11 and 0.20%. While alternate heating–cooling cycles have no adverse effect on MOC concrete, it can be made durable against freezing–thawing and the excessive exposure to water and salt attack by replacing 10% magnesium chloride solution by magnesium sulphate solution of the same concentration.

  5. 21 CFR 888.4200 - Cement dispenser.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Cement dispenser. 888.4200 Section 888.4200 Food... DEVICES ORTHOPEDIC DEVICES Surgical Devices § 888.4200 Cement dispenser. (a) Identification. A cement dispenser is a nonpowered syringe-like device intended for use in placing bone cement (§ 888.3027)...

  6. Influence of Rare Earth on Carbide in Weld Metal

    Institute of Scientific and Technical Information of China (English)

    ZHANG Yuan-Bin; REN Deng-Yi

    2003-01-01

    The influence of rare earths (RE) on carbides in high carbon steel weld metal was studied by transmission electron microscope (TEM) and energy dispersive X-ray microanalysis (EDX). It is found that rare earth markedly affects the quantity, morphology and distribution of carbides. The precipitating mechanism of carbides was proposed in which rare earth compounds with high surface energy serve as the nucleation sites for carbides in superheated liquid metal and the induced carbides are precipitated extensively and distributed evenly. The preferential precipitation of carbides decreases the carbon content in matrix, which is transformed into low carbon lath martensite after welds are chilled to room temperature.

  7. Cements in Radioactive Waste Disposal

    International Nuclear Information System (INIS)

    The use of cement and concrete to immobilise radioactive waste is complicated by the wide- ranging nature of inorganic cementing agents available as well as the range of service environments in which cement is used and the different functions expected of cement. For example, Portland cement based concretes are widely used as structural materials for construction of vaults and tunnels. These constructions may experience a long pre-closure performance lifetime during which they are required to protect against collapse and ingress of water: strength and impermeability are key desirable characteristics. On the other hand, cement and concrete may be used to form backfills, ranging in permeability. Permeable formulations allow gas readily to escape, while impermeable barriers retard radionuclide transport and reduce access of ground water to the waste. A key feature of cements is that, while fresh, they pass through a fluid phase and can be formed into any shape desired or used to infiltrate other materials thereby enclosing them into a sealed matrix. Thereafter, setting and hardening is automatic and irreversible. Where concrete is used to form structural elements, it is also natural to use cement in other applications as it minimises potential for materials incompatibility. Thus cement- mainly Portland cement- has been widely used as an encapsulant for storage, transport and as a radiation shield for active wastes. Also, to form and stabilise structures such as vaults and silos. Relative to other potential matrices, cement also has a chemical immobilisation potential, reacting with and binding with many radionuclides. The chemical potential of cements is essentially sacrificial, thus limiting their performance lifetime. However performance may also be required in the civil engineering sense, where strength is important, so many factors, including a geochemical description of service conditions, may require to be assessed in order to predict performance lifetime. The

  8. Cement/slag chemistry studies

    International Nuclear Information System (INIS)

    The performance of cement-based matrices intended for radwaste immobilization is assessed. The long-term performance of the matrix is characterized by thermodynamic evaluation of experimental data. The results are presented in a general form, amenable to a range of specific formulations. The interaction of specific radwaste components with cements has been studied, using Iodine as an example. It occurs as both I- and IO3- species, but these differ sharply in sorption characteristics. The effect of ionizing radiation of the pH and Eh of cement matrices is reported. (author)

  9. Cementing porcelain-fused-to-metal crowns.

    Science.gov (United States)

    Vadachkoria, D

    2009-12-01

    The clinical success of fixed prosthodontic restorations can be complex and involve multifaceted procedures. Preparation design, oral hygiene/micro flora, mechanical forces, and restorative materials are only a few of the factors which contribute to overall success. One key factor to success is choosing the proper cement. Popular use of cements for PFM crowns has shifted from zinc phosphate and glass ionomer cements to resin-reinforced glass ionomer, or RRGI, cements. This change has been rapid and profound. Dental cements have always been less than ideal materials, but this is shift to the relatively new RRGI category justified. Resin-reinforced glass ionomer (RRGI) cements appear to be better than zinc phosphate and glass ionomer cements when placing porcelain-to-metal crowns. RRGI cements, such as RelyX Luting, Fuji Plus and Vitremer Luting Cement, satisfy more of the ideal characteristics of PFM cementation than any other previous cement. Expansion of all three cements has not caused any apparent problems with the cements when used with PFM or metal crowns, but these cements, however, should be avoided when cementing all-ceramic crowns. PMID:20090144

  10. Assessment of Natural Radioactivity Levels of Cements and Cement Composites in the Slovak Republic

    OpenAIRE

    Adriana Eštoková; Lenka Palaščáková

    2013-01-01

    The radionuclide activities of 226Ra, 232Th and 40K and radiological parameters (radium equivalent activity, gamma and alpha indices, the absorbed gamma dose rate and external and internal hazard indices) of cements and cement composites commonly used in the Slovak Republic have been studied in this paper. The cement samples of 8 types of cements from Slovak cement plants and five types of composites made from cement type CEM I were analyzed in the experiment. The radionuclide activities in t...

  11. Assessment of the compatibility of wood and plastic with cement for their recycling in cement composites

    OpenAIRE

    Andrade, André De; Caldeira, Fernando

    2010-01-01

    The compatibility between maritime pine wood and cement, and between plastic (LDPE) and cement, was assessed for the recycling of wood and plastic in cement composites. Temperature vs. time profiles of cement setting were registered and compatibility indices were calculated. Results indicate that recycling of plastics in plastic-cement composites does not pose any questions regarding chemical compatibility. However, maritime pine hinders cement setting in some extent. So, in or...

  12. Silicon Carbide Solar Cells Investigated

    Science.gov (United States)

    Bailey, Sheila G.; Raffaelle, Ryne P.

    2001-01-01

    The semiconductor silicon carbide (SiC) has long been known for its outstanding resistance to harsh environments (e.g., thermal stability, radiation resistance, and dielectric strength). However, the ability to produce device-quality material is severely limited by the inherent crystalline defects associated with this material and their associated electronic effects. Much progress has been made recently in the understanding and control of these defects and in the improved processing of this material. Because of this work, it may be possible to produce SiC-based solar cells for environments with high temperatures, light intensities, and radiation, such as those experienced by solar probes. Electronics and sensors based on SiC can operate in hostile environments where conventional silicon-based electronics (limited to 350 C) cannot function. Development of this material will enable large performance enhancements and size reductions for a wide variety of systems--such as high-frequency devices, high-power devices, microwave switching devices, and high-temperature electronics. These applications would supply more energy-efficient public electric power distribution and electric vehicles, more powerful microwave electronics for radar and communications, and better sensors and controls for cleaner-burning, more fuel-efficient jet aircraft and automobile engines. The 6H-SiC polytype is a promising wide-bandgap (Eg = 3.0 eV) semiconductor for photovoltaic applications in harsh solar environments that involve high-temperature and high-radiation conditions. The advantages of this material for this application lie in its extremely large breakdown field strength, high thermal conductivity, good electron saturation drift velocity, and stable electrical performance at temperatures as high as 600 C. This behavior makes it an attractive photovoltaic solar cell material for devices that can operate within three solar radii of the Sun.

  13. CALPHAD study of cubic carbide systems with Cr

    OpenAIRE

    He, Zhangting

    2015-01-01

    Cubic carbides (titanium, tantalum, niobium, and zirconium carbides) can constitute a significant proportion of so-called cubic and cermet grades, where it is added to substitute a portion of tungsten carbide. It is thus critical to understand and be able to thermodynamically model the cubic carbide systems. In order to do this, the thermodynamic descriptions of lower order systems, such as the Ti-Cr-C system, need to be well studied. To approach this goal, an extensive literature survey of t...

  14. Silicon carbide, an emerging high temperature semiconductor

    Science.gov (United States)

    Matus, Lawrence G.; Powell, J. Anthony

    1991-01-01

    In recent years, the aerospace propulsion and space power communities have expressed a growing need for electronic devices that are capable of sustained high temperature operation. Applications for high temperature electronic devices include development instrumentation within engines, engine control, and condition monitoring systems, and power conditioning and control systems for space platforms and satellites. Other earth-based applications include deep-well drilling instrumentation, nuclear reactor instrumentation and control, and automotive sensors. To meet the needs of these applications, the High Temperature Electronics Program at the Lewis Research Center is developing silicon carbide (SiC) as a high temperature semiconductor material. Research is focussed on developing the crystal growth, characterization, and device fabrication technologies necessary to produce a family of silicon carbide electronic devices and integrated sensors. The progress made in developing silicon carbide is presented, and the challenges that lie ahead are discussed.

  15. Silicon carbide, an emerging high temperature semiconductor

    Science.gov (United States)

    Matus, Lawrence G.; Powell, J. Anthony

    In recent years, the aerospace propulsion and space power communities have expressed a growing need for electronic devices that are capable of sustained high temperature operation. Applications for high temperature electronic devices include development instrumentation within engines, engine control, and condition monitoring systems, and power conditioning and control systems for space platforms and satellites. Other earth-based applications include deep-well drilling instrumentation, nuclear reactor instrumentation and control, and automotive sensors. To meet the needs of these applications, the High Temperature Electronics Program at the Lewis Research Center is developing silicon carbide (SiC) as a high temperature semiconductor material. Research is focussed on developing the crystal growth, characterization, and device fabrication technologies necessary to produce a family of silicon carbide electronic devices and integrated sensors. The progress made in developing silicon carbide is presented, and the challenges that lie ahead are discussed.

  16. Carbides composite surface layers produced by (PTA)

    Energy Technology Data Exchange (ETDEWEB)

    Tajoure, Meloud, E-mail: Tajoore2000@yahoo.com [MechanicalEng.,HIHM,Gharian (Libya); Tajouri, Ali, E-mail: Tajouri-am@yahoo.com, E-mail: dr.mokhtarphd@yahoo.com; Abuzriba, Mokhtar, E-mail: Tajouri-am@yahoo.com, E-mail: dr.mokhtarphd@yahoo.com [Materials and Metallurgical Eng., UOT, Tripoli (Libya); Akreem, Mosbah, E-mail: makreem@yahoo.com [Industrial Research Centre,Tripoli (Libya)

    2013-12-16

    The plasma transferred arc technique was applied to deposit a composite layer of nickel base with tungsten carbide in powder form on to surface of low alloy steel 18G2A type according to polish standard. Results showed that, plasma transferred arc hard facing process was successfully conducted by using Deloro alloy 22 plus tungsten carbide powders. Maximum hardness of 1489 HV and minimum dilution of 8.4 % were achieved by using an arc current of 60 A. However, when the current was further increased to 120 A and the dilution increases with current increase while the hardness decreases. Microstructure of the nickel base deposit with tungsten carbide features uniform distribution of reinforcement particles with regular grain shape half - dissolved in the matrix.

  17. Manufacture and properties of fluoride cement

    Science.gov (United States)

    Malata-Chirwa, Charles David

    This research work aimed at characterising composition, hydration and physical properties of fluoride cement, by studying samples of the cement obtained from Malawi, and comparing them to ordinary Portland cement. By confirming the suitable characteristics of fluoride cement through this work, the results of the research work provide a good basis for the wider adoption of fluoride cement as an alternative to ordinary Portland cement, especially in developing economies. Numerous accounts have been cited regarding the production and use of fluoride cement. Since there have not been conclusive agreement as to its properties, this study was limited to the theories of successful incorporation of fluoride compounds in the manufacture of fluoride cement. Hence, the properties and characteristics reported in this study relate to the cement currently manufactured in Malawi, and, on a comparative basis only, to that manufactured in other parts of the world. Samples of the fluoride cement used in the study were obtained by synthetic manufacture of the cement using common raw materials for the manufacture of fluoride cement that is limestone, silica sand, and fluorspar. These samples were subjected to several comparative tests used to characterise cements including examination under x-ray diffractometer, scanning electron microscopy and tests for setting time and compressive strength. Under similar laboratory conditions, it was possible to prove that fluoride cement hardens more rapidly than ordinary Portland cement. Also observed during the experimental work is that fluoride cement develops higher compressive strengths than ordinary Portland cement. The hardening and setting times are significantly different between the two cements. Also the nature of the hydration products, that is the microstructural development is significantly different in the two cements. The differences brought about between the two cements are because of the presence of fluorine during the clinkering

  18. Low pH Cements

    Energy Technology Data Exchange (ETDEWEB)

    Savage, David; Benbow, Steven [Quintessa Ltd., Henley-on-Thames (United Kingdom)

    2007-05-15

    The development of low-pH cements for use in geological repositories for radioactive waste stems from concerns over the potential for deleterious effects upon the host rock and other EBS materials (notably bentonite) under the hyperalkaline conditions (pH > 12) of cement pore fluids. Low pH cement (also known as low heat cement) was developed by the cement industry for use where large masses of cement (e.g. dams) could cause problems regarding heat generated during curing. In low pH cements, the amount of cement is reduced by substitution of materials such as fly ash, blast furnace slag, silica fume, and/or non-pozzolanic silica flour. SKB and Posiva have ruled out the use of blast furnace slag and fly-ash and are focusing on silica fume as a blending agent. Currently, no preferred composition has been identified by these agencies. SKB and Posiva have defined a pH limit {<=} 11 for cement grout leachates. To attain this pH, blending agents must comprise at least 50 wt % of dry materials. Because low pH cement has little, or no free portlandite, the cement consists predominantly of calcium silicate hydrate (CSH) gel with a Ca/Si ratio {<=} 0.8. Although there are potential implications for the performance of the spent fuel and cladding due to the presence of hyperalkaline fluids from cement, the principal focus for safety assessment lies with the behaviour of bentonite. There are a number of potential constraints on the interaction of hyperalkaline cement pore fluids with bentonite, including mass balance, thermodynamic issues, mass transport, and kinetics, but none of these is likely to be limiting if conventional OPC cements are employed in repository construction. Nevertheless: Low-pH cements may supply approximately 50 % less hydroxyl ions than conventional OPC for a given volume of cement, but mass balance constraints are complicated by the uncertainty concerning the type of secondary minerals produced during cement-bentonite interaction. The change of aqueous

  19. Ultrarapid microwave synthesis of superconducting refractory carbides

    Energy Technology Data Exchange (ETDEWEB)

    Vallance, Simon R. [Department of Chemical and Environmental Engineering, University of Nottingham (United Kingdom); School of Chemistry, University Nottingham (United Kingdom); Round, David M. [School of Chemistry, University Nottingham (United Kingdom); Ritter, Clemens [Institut Laue-Langevin, Grenoble (France); Cussen, Edmund J. [WestCHEM, Department of Pure and Applied Chemistry, University of Strathclyde, Glasgow (United Kingdom); Kingman, Sam [Department of Chemical and Environmental Engineering, University of Nottingham (United Kingdom); Gregory, Duncan H. [WestCHEM, Department of Chemistry, University of Glasgow (United Kingdom)

    2009-11-26

    Nb{sub 1-x}Ta{sub x}C Carbides can be synthesized by high power MW methods in less than 30 s. In situ and ex situ techniques probing changes in temperature and dielectric properties with time demonstrate that the reactions self-terminate as the loss tangent of the materials decreases. The resulting carbides are carbon deficient and superconducting; T{sub c} correlates linearly to unit cell volume, reaching a maximum at NbC. (Abstract Copyright [2009], Wiley Periodicals, Inc.)

  20. Silicon carbide microsystems for harsh environments

    CERN Document Server

    Wijesundara, Muthu B J

    2011-01-01

    Silicon Carbide Microsystems for Harsh Environments reviews state-of-the-art Silicon Carbide (SiC) technologies that, when combined, create microsystems capable of surviving in harsh environments, technological readiness of the system components, key issues when integrating these components into systems, and other hurdles in harsh environment operation. The authors use the SiC technology platform suite the model platform for developing harsh environment microsystems and then detail the current status of the specific individual technologies (electronics, MEMS, packaging). Additionally, methods

  1. Cementation of Loose Sand Particles based on Bio-cement

    Institute of Scientific and Technical Information of China (English)

    RONG Hui; QIAN Chunxiang

    2014-01-01

    Loose sand particles could be cemented to sandstone by bio-cement (microbial induced magnesium carbonate). The bio-sandstone was firstly prepared, and then the compressive strength and the porosity of the sandstone cemented by microbial induced magnesium carbonate were tested to characterize the cementation effectiveness. In addition, the formed mineral composition and the microstructure of bio-sandstone were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The experimental results show that the feasibility of binding loose sand particles using microbial induced magnesium carbonate precipitation is available and the acquired compressive strength of bio-sandstone can be excellent at certain ages. Moreover, the compressive strength and the porosity could be improved with the increase of microbial induced magnesium carbonate content. XRD results indicate that the morphology of magnesium carbonate induced by microbe appears as needles and SEM results show that the cementation of loose sand particles to sandstone mainly relies on the microbial induced formation of magnesium carbonate precipitation around individual particles and at particle-particle contacts.

  2. 21 CFR 888.3027 - Polymethylmethacrylate (PMMA) bone cement.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Polymethylmethacrylate (PMMA) bone cement. 888... Polymethylmethacrylate (PMMA) bone cement. (a) Identification. Polymethylmethacrylate (PMMA) bone cement is a device...: Polymethylmethacrylate (PMMA) Bone Cement.”...

  3. Ultra-rapid processing of refractory carbides; 20 s synthesis of molybdenum carbide, Mo2C.

    Science.gov (United States)

    Vallance, Simon R; Kingman, Sam; Gregory, Duncan H

    2007-02-21

    The microwave synthesis of molybdenum carbide, Mo(2)C, from carbon and either molybdenum metal or the trioxide has been achieved on unprecedented timescales; Ex- and in-situ characterisation reveals key information as to how the reaction proceeds.

  4. Synthesis and properties of low-carbon boron carbides

    International Nuclear Information System (INIS)

    This paper reports on the production of boron carbides of low carbon content (3 and CCl4 at 1273-1673 K in a chemical vapor deposition (CVD) reactor. Transmission electron microscopy (TEM) revealed that phase separation had occurred, and tetragonal boron carbide was formed along with β-boron or α-boron carbide under carbon-depleted gas-phase conditions. At temperatures greater than 1390 degrees C, graphite substrates served as a carbon source, affecting the phases present. A microstructure typical of CVD-produced α-boron carbide was observed. Plan view TEM of tetragonal boron carbide revealed a blocklike structure

  5. Boron carbide morphology changing under purification

    Science.gov (United States)

    Rahmatullin, I. A.; Sivkov, A. A.

    2015-10-01

    Boron carbide synthesized by using coaxial magnetoplasma accelerator with graphite electrodes was purified by two different ways. XRD-investigations showed content changing and respectively powder purification. Moreover TEM-investigations demonstrated morphology changing of product under purification that was discussed in the work.

  6. Ceramic Fabric Coated With Silicon Carbide

    Science.gov (United States)

    Riccitiello, S. R.; Smith, M.; Goldstein, H.; Zimmerman, N.

    1988-01-01

    Material used as high-temperature shell. Ceramic fabric coated with silicon carbide (SiC) serves as tough, heat-resistant covering for other refractory materials. Developed to protect reusable insulating tiles on advanced space transportation systems. New covering makes protective glaze unnecessary. Used on furnace bricks or on insulation for engines.

  7. Direct plasmadynamic synthesis of ultradisperse silicon carbide

    Science.gov (United States)

    Sivkov, A. A.; Nikitin, D. S.; Pak, A. Ya.; Rakhmatullin, I. A.

    2013-01-01

    Ultradisperse cubic silicon carbide (β-SiC) has been obtained by direct plasmadynamic synthesis in pulsed supersonic carbon-silicon plasma jet incident on a copper obstacle in argon atmosphere. The powdered product has a high content of β-SiC in the form of single crystals with average size of about 100 nm and nearly perfect crystallographic habit.

  8. Casimir forces from conductive silicon carbide surfaces

    NARCIS (Netherlands)

    Sedighi Ghozotkhar, Mehdi; Svetovoy, V. B.; Broer, W. H.; Palasantzas, G.

    2014-01-01

    Samples of conductive silicon carbide (SiC), which is a promising material due to its excellent properties for devices operating in severe environments, were characterized with the atomic force microscope for roughness, and the optical properties were measured with ellipsometry in a wide range of fr

  9. Casimir force measurements from silicon carbide surfaces

    NARCIS (Netherlands)

    Sedighi, M.; Svetovoy, V. B.; Palasantzas, G.

    2016-01-01

    Using an atomic force microscope we performed measurements of the Casimir force between a gold-coated (Au) microsphere and doped silicon carbide (SiC) samples. The last of these is a promising material for devices operating under severe environments. The roughness of the interacting surfaces was mea

  10. High-temperature carbidization of carboniferous rocks

    Science.gov (United States)

    Goldin, B. A.; Grass, V. E.; Nadutkin, A. V.; Nazarova, L. Yu.

    2009-08-01

    Processes of thermal metamorphism of carboniferous rocks have been studied experimentally. The conditions of high-temperature interaction of shungite carbon with components of the contained rocks, leading to formation of carbide compounds, have been determined. The results of this investigation contribute to the works on searching for new raw material for prospective material production.

  11. Bioactivation of biomorphous silicon carbide bone implants.

    Science.gov (United States)

    Will, Julia; Hoppe, Alexander; Müller, Frank A; Raya, Carmen T; Fernández, Julián M; Greil, Peter

    2010-12-01

    Wood-derived silicon carbide (SiC) offers a specific biomorphous microstructure similar to the cellular pore microstructure of bone. Compared with bioactive ceramics such as calcium phosphate, however, silicon carbide is considered not to induce spontaneous interface bonding to living bone. Bioactivation by chemical treatment of biomorphous silicon carbide was investigated in order to accelerate osseointegration and improve bone bonding ability. Biomorphous SiC was processed from sipo (Entrandrophragma utile) wood by heating in an inert atmosphere and infiltrating the resulting carbon replica with liquid silicon melt at 1450°C. After removing excess silicon by leaching in HF/HNO₃ the biomorphous preform consisted of β-SiC with a small amount (approximately 6wt.%) of unreacted carbon. The preform was again leached in HCl/HNO₃ and finally exposed to CaCl₂ solution. X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared analyses proved that oxidation of the residual carbon at the surface induced formation of carboxyl [COO⁻] groups, which triggered adsorption of Ca(2+), as confirmed by XPS and inductively coupled plasma optical emission spectroscopy measurements. A local increase in Ca(2+) concentration stimulated in vitro precipitation of Ca₅(PO₄)₃OH (HAP) on the silicon carbide preform surface during exposure to simulated body fluid, which indicates a significantly increased bone bonding activity compared with SiC.

  12. Joining of silicon carbide using interlayer with matching coefficient of thermal expansion

    International Nuclear Information System (INIS)

    The primary objective of this study is to develop a technique for joining a commercially available Silicon Carbide that gives good room temperature strength and the potential for good high temperature strength. One secondary objective is that the joining technique be adaptable to SiCf/SiC composites and/or Nickel based superalloys, and another secondary objective is that the materials provide good neutron irradiation resistance and low activation for potential application inside nuclear fusion reactors. The joining techniques studied here are: (1) reaction bonding with Al-Si/Si/SiC/C; (2) reaction/infiltration with calcium aluminum silicate; (3) ion exchange mechanism to form calcium hexaluminate (a refractory cement); and (4) oxide frit brazing with cordierite

  13. A modified PMMA cement (Sub-cement) for accelerated fatigue testing of cemented implant constructs using cadaveric bone.

    Science.gov (United States)

    Race, Amos; Miller, Mark A; Mann, Kenneth A

    2008-10-20

    Pre-clinical screening of cemented implant systems could be improved by modeling the longer-term response of the implant/cement/bone construct to cyclic loading. We formulated bone cement with degraded fatigue fracture properties (Sub-cement) such that long-term fatigue could be simulated in short-term cadaver tests. Sub-cement was made by adding a chain-transfer agent to standard polymethylmethacrylate (PMMA) cement. This reduced the molecular weight of the inter-bead matrix without changing reaction-rate or handling characteristics. Static mechanical properties were approximately equivalent to normal cement. Over a physiologically reasonable range of stress-intensity factor, fatigue crack propagation rates for Sub-cement were higher by a factor of 25+/-19. When tested in a simplified 2 1/2-D physical model of a stem-cement-bone system, crack growth from the stem was accelerated by a factor of 100. Sub-cement accelerated both crack initiation and growth rate. Sub-cement is now being evaluated in full stem/cement/femur models. PMID:18774136

  14. Seating load parameters impact on dental ceramic reinforcement conferred by cementation with resin-cements.

    LENUS (Irish Health Repository)

    Addison, Owen

    2010-09-01

    Cementation of all-ceramic restorations with resin-cements has been demonstrated to reduce the incidence of fracture in service. The aim was to investigate the influence of loading force and loading duration applied during cementation on the reinforcement conferred by a resin-cement on a leucite reinforced glass-ceramic.

  15. Cement radwaste solidification studies third annual report

    International Nuclear Information System (INIS)

    This report summarises cement radwaste studies carried out at AEE Winfrith during 1981 on the encapsulation of medium and low active waste in cement. During the year more emphasis has been placed on the work which is directly related to the solidification of SGHWR active sludge. Information has been obtained on the properties of 220 dm3 drums of cemented waste. The use of cement grouts for the encapsulation of solid items has also been investigated during 1981. (U.K.)

  16. Fatigue crack growth behavior of WC-Co and WC-CoNi cemented carbides

    OpenAIRE

    Tarragó Cifre, Jose María; Roa Rovira, Joan Josep; Valle, Vladimir; Jessica, Marshall; Mateo García, Antonio Manuel; Llanes Pitarch, Luis Miguel

    2014-01-01

    En este trabajo se investigó el crecimiento de grietas por fatiga para diversas calidades de metal duro en función de la microestructura y el cociente de carga aplicada (R). De esta forma, se evaluó la influencia de la naturaleza química y el contenido del ligante (Co and 76wt%Co-24wt%Ni), así como del tamaño de grano de la fase cerámica, en el umbral (Kth) y en la cinética de la propagación de grietas por fatiga. Los resultados experimentales indican que las calidades con carburos gruesos pr...

  17. Effect of -bar 2 grain boundaries on plastic deformation of WC-Co cemented carbides

    Energy Technology Data Exchange (ETDEWEB)

    Ostberg, G. [Department of Applied Physics, Chalmers University of Technology, SE-412 96 Goeteborg (Sweden)]. E-mail: gusto@fy.chalmers.se; Farooq, M.U. [Department of Materials and Manufacturing Technology, Chalmers University of Technology, SE-412 96 Goeteborg (Sweden); Christensen, M. [Department of Applied Physics, Chalmers University of Technology, SE-412 96 Goeteborg (Sweden); Andren, H.-O. [Department of Applied Physics, Chalmers University of Technology, SE-412 96 Goeteborg (Sweden); Klement, U. [Department of Materials and Manufacturing Technology, Chalmers University of Technology, SE-412 96 Goeteborg (Sweden); Wahnstroem, G. [Department of Applied Physics, Chalmers University of Technology, SE-412 96 Goeteborg (Sweden)

    2006-01-25

    Cutting inserts of WC-6wt.% Co were investigated before and after plastic deformation. The deformation tests were performed with a turning operation under realistic, yet controlled, conditions. SEM studies showed that after deformation the WC skeleton structure had broken up and thin lamellae of binder phase had formed in less than 10% of the grain boundaries. Ab initio calculations showed that -bar 2 twist WC/WC boundaries have a high work of separation and the interface energy is not lowered by forming two Co/WC boundaries. Electron backscattered diffraction (EBSD) measurements showed an apparent increase in the relative occurrence of -bar 2 boundaries due to poor indexing of the deformed material. The accumulation of dislocations in general boundaries is held responsible for the difficulty in identifying them compared with -bar 2 boundaries. At the -bar 2 tilt boundary the grains have the glide planes {l_brace}101-bar 0{r_brace} in common and at the -bar 2 twist boundary there are three glide planes intersecting, which facilitate dislocation movements across the -bar 2 boundaries.

  18. Fatigue behavior and associated binder deformation mechanisms in WC-Co cemented carbides

    OpenAIRE

    Vladimir Valle Alvarez, Lauro

    2013-01-01

    The mechanical integrity of WC-Co hardmetals has been studied by the occurrence of subcritical crack growth and strength degradation under cycling loading. The investigation is conducted on three WC-Co hardmetals grades with different binder content and/or grain size by assessing fatigue crack growth (FCG) behavior and fatigue life tests at room temperature. Experimental fatigue results are compared to fracture toughness and flexural strength data. An analysis of the results within a fatig...

  19. Neutron Scattering Studies of Cement

    Science.gov (United States)

    Allen, Andrew

    2010-03-01

    Despite more than a century of research, basic questions remain regarding both the internal structure and the role of water in Ordinary Portland cement (OPC) concrete, the world's most widely used manufactured material. Most such questions concern the primary hydration product and strength-building phase of OPC paste, the calcium silicate hydrate (C-S-H) gel. When cement and water are mixed, this phase precipitates as clusters of nanoscale (nearly amorphous) colloidal particles with an associated water-filled inter-particle pore system. Most attempts to characterize the C-S-H gel and the behavior of the associated water involve drying or other processes that, themselves, change the bound water content within and around the gel. Neutron scattering methods do not suffer from this disadvantage. Furthermore, the neutron isotope effect and the neutron's sensitivity to molecular motion have enabled considerable progress to be made in recent years by: (i) determining the C-S-H composition, density and gel structure in small-angle neutron scattering (SANS) H/D contrast variation studies; (ii) elucidating the changing state of water within cement as hydration progresses using quasielastic neutron scattering (QENS); and (iii) measuring the production and consumption of nanoscale calcium hydroxide (CH), a by-product of cement hydration that co-exists with the C-S-H gel, using inelastic neutron scattering (INS). These experiments have provided new insights into the physics and chemistry of cement hydration, and have implications for the design of new concretes with pozzolanic cement additions that are intended to address environmental concerns and sustainability issues.

  20. PERFORMANCE OF PULVERIZED SLAG-SUBSTITUTED CEMENT

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    The Portland cement is equivalently substituted by slag micropowders with various specific areas. The workability,activity and acid-corrosion resistance of the slag-substituted cements are investigated,the activation of gypsum is discussed,also the porosity and pore distribution of mortars of the slag micropowders cement are determined by mercury intrusion porosimetry.

  1. 21 CFR 872.3275 - Dental cement.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Dental cement. 872.3275 Section 872.3275 Food and... DENTAL DEVICES Prosthetic Devices § 872.3275 Dental cement. (a) Zinc oxide-eugenol—(1) Identification... filling or as a base cement to affix a temporary tooth filling, to affix dental devices such as crowns...

  2. ADVANCED CEMENTS FOR GEOTHERMAL WELLS

    Energy Technology Data Exchange (ETDEWEB)

    SUGAMA,T.

    2007-01-01

    Using the conventional well cements consisting of the calcium silicate hydrates (CaO-SiO{sub 2}-H{sub 2}O system) and calcium aluminum silicate hydrates (CaO-Al{sub 2}O{sub 3}-SiO{sub 2}-H{sub 2}O system) for the integrity of geothermal wells, the serious concern confronting the cementing industries was their poor performance in mechanically supporting the metallic well casing pipes and in mitigating the pipe's corrosion in very harsh geothermal reservoirs. These difficulties are particularly acute in two geological regions: One is the deep hot downhole area ({approx} 1700 m depth at temperatures of {approx} 320 C) that contains hyper saline water with high concentrations of CO{sub 2} (> 40,000 ppm) in conjunction with {approx} 100 ppm H{sub 2}S at a mild acid of pH {approx} 5.0; the other is the upper well region between the well's surface and {approx} 1000 m depth at temperatures up to 200 C. The specific environment of the latter region is characterized by highly concentrated H{sub 2}SO{sub 4} (pH < 1.5) brine containing at least 5000 ppm CO{sub 2}. When these conventional cements are emplaced in these harsh environments, their major shortcoming is their susceptibility to reactions with hot CO{sub 2} and H{sub 2}SO4, thereby causing their deterioration brought about by CO{sub 2}-catalyzed carbonation and acid-initiated erosion. Such degradation not only reduced rapidly the strength of cements, lowering the mechanical support of casing pipes, but also increased the extent of permeability of the brine through the cement layer, promoting the rate of the pipe's corrosion. Severely carbonated and acid eroded cements often impaired the integrity of a well in less than one year; in the worst cases, casings have collapsed within three months, leading to the need for costly and time-consuming repairs or redrilling operations. These were the reasons why the geothermal well drilling and cementing industries were concerned about using conventional well

  3. Microscale Investigation of Arsenic Distribution and Species in Cement Product from Cement Kiln Coprocessing Wastes

    OpenAIRE

    Yufei Yang; Jingchuan Xue; Qifei Huang

    2013-01-01

    To improve the understanding of the immobilization mechanism and the leaching risk of Arsenic (As) in the cement product from coprocessing wastes using cement kiln, distribution and species of As in cement product were determined by microscale investigation methods, including electron probe microanalysis (EPMA) and X-ray absorption spectroscopy. In this study, sodium arsenate crystals (Na3AsO412H2O) were mixed with cement production raw materials and calcined to produce cement clinker. Then, ...

  4. The comparison between sulfate salt weathering of portland cement paste and calcium sulfoaluminate cement paste

    OpenAIRE

    Liu, Zanqun; Deng, Dehua; De Schutter, Geert

    2015-01-01

    In this paper, the damage performances of sulfate salt weathering of Portland cement paste and calcium sulfoaluminate (CSA) cement paste were compared according to authors' previous studies. It was found that the evaporation zone of speciments partially immersed in 10% Na2SO4 solution were both severely deteriorated for Portland cement and CSA cement. However, the differences were more significant: (1) the CSA cement paste were damaged just after 7 days exposure compared to the 5 months expos...

  5. Development of high toughness, high strength aluminide-bonded carbide ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Becher, P.F.; Plucknett, K.P.; Tiegs, T.N. [Oak Ridge National Lab., TN (United States)] [and others

    1997-04-01

    Cemented carbides are widely used in applications where resistance to abrasion and wear are important, particularly in combination with high strength and stiffness. In the present case, ductile aluminides have been used as a binder phase to fabricate dense carbide cermets by either sintering of mixed powders or a melt-infiltration sintering process. The choice of an aluminide binder was based on the exceptional high temperature strength and chemical stability exhibited by these alloys. For example, TiC-based composites with a Ni{sub 3}Al binder phase exhibit improved oxidation resistance, Young`s moduli > 375 GPa, high fracture strengths (> 1 GPa) that are retained to {ge} 900{degrees}C, and fracture toughness values of 10 to 15 MPa{radical}m, identical to that measured in commercial cobalt-bonded WC with the same test method. The thermal diffusivity values at 200{degrees}C for these composites are {approximately} 0.070 to 0.075 cm{sup 2}/s while the thermal expansion coefficients rise with Ni3Al content from {approximately} 8 to {approximately}11 x 10{sup {minus}6}/{degrees}C over the range of 8 to 40 vol. % Ni{sub 3}Al. The oxidation and acidic corrosion resistances are quite promising as well. Finally, these materials also exhibit good electrical conductivity allowing them to be sectioned and shaped by electrical discharge machining (EDM) processes.

  6. Development of a feedstock formulation based on PP for MIM of carbides reinforced M2

    Directory of Open Access Journals (Sweden)

    A. Várez

    2008-04-01

    Full Text Available Purpose: Influence of binder composition on some selected properties of feedstock contained powder of M2 with 10% of carbides powders are demonstrated in the paper.Design/methodology/approach: Torque-load test, rheological tests.Findings: Examination of the effect of the binder type and portion on structure and properties of the experimental tool materials with the cermets structure revealed that using the stearic acid reduces viscosity, thus improving technological properties of the feedstock. Employment of polyethylene instead of the high density polypropylene reduces viscosity and torque-load of the investigated feedstocks. Therefore, there is a possibility to increase the portion of the metallic or ceramic powder.Practical implications: It is expected that further investigations of these materials will make possible their injection moulding, as well as their heat treatment increasing hardness and strength of matrix and thereby of the whole tool material. The extrusion process or PIM (Powder Injection Moulding gives the possibility to manufacturing tools materials on the basis of high speed-steel which characterised very good properties with their final or near net shape.Originality/value: In the paper the using extruding of the polymer-powder mix gives the possibility to fabricate cermets which, with their structure and mechanical properties, fill the gap in tool materials between the high-speed steels and cemented carbides.

  7. Simulated Wear of Self-Adhesive Resin Cements.

    Science.gov (United States)

    Takamizawa, T; Barkmeier, W W; Latta, M A; Berry, T P; Tsujimoto, A; Miyazaki, M

    2016-01-01

    One of the primary areas of concern with luting agents is marginal gap erosion and attrition. The purpose of this laboratory study was to evaluate bulk and marginal slit (gap) generalized wear of self-adhesive resin cements. Three self-adhesive resin cements were used in this study: G-CEM LinkAce (LA), Maxcem Elite (ME), and RelyX Unicem2 Automix (RU). A custom stainless-steel fixture with a cavity 4.5 mm in diameter and 4 mm deep was used for simulated generalized (bulk) wear. For simulated marginal gap wear, a two-piece stainless-steel custom fixture was designed with a slit (gap) 300 μm wide and 3 mm in length. For both wear models, 20 specimens each for each of the three adhesive cements were made for both light-cure and chemical-cure techniques. The cured cements were polished with a series of carbide papers to a 4000-grit surface and subjected to 100,000 cycles using the slit (gap) wear model and 400,000 cycles for generalized (bulk) wear in a Leinfelder-Suzuki (Alabama machine) wear simulator (maximum load of 78.5 N). Flat-ended stainless-steel antagonists were used in a water slurry of poly(methylmethacrylate) beads for simulation of generalized contact-free area wear with both wear models. Before and after the wear challenges, the specimens were profiled with a Proscan 2100 noncontact profilometer, and wear (volume loss [VL] and mean facet depth [FD]) was determined using AnSur 3D software. Two-way analysis of variance (ANOVA) and Tukey post hoc tests were used for data analysis for the two wear models. Scanning electron microscopy (SEM) was used to examine polished surfaces of the resin cements and the worn surfaces after the wear challenges. The two-way ANOVA of VL using the generalized (bulk) wear model showed a significant effect among the three resin cement materials for the factor of resin cement (p<0.001) and the interaction of the cement and cure method (p<0.001), but not for the cure method (p=0.465). The two-way ANOVA for FD also found a

  8. Processing development of 4 tantalum carbide-hafnium carbide and related carbides and borides for extreme environments

    Science.gov (United States)

    Gaballa, Osama Gaballa Bahig

    Carbides, nitrides, and borides ceramics are of interest for many applications because of their high melting temperatures and good mechanical properties. Wear-resistant coatings are among the most important applications for these materials. Materials with high wear resistance and high melting temperatures have the potential to produce coatings that resist degradation when subjected to high temperatures and high contact stresses. Among the carbides, Al4SiC4 is a low density (3.03 g/cm3), high melting temperature (>2000°C) compound, characterized by superior oxidation resistance, and high compressive strength. These desirable properties motivated this investigation to (1) obtain high-density Al4SiC4 at lower sintering temperatures by hot pressing, and (2) to enhance its mechanical properties by adding WC and TiC to the Al4SiC4. Also among the carbides, tantalum carbide and hafnium carbide have outstanding hardness; high melting points (3880°C and 3890°C respectively); good resistance to chemical attack, thermal shock, and oxidation; and excellent electronic conductivity. Tantalum hafnium carbide (Ta4HfC 5) is a 4-to-1 ratio of TaC to HfC with an extremely high melting point of 4215 K (3942°C), which is the highest melting point of all currently known compounds. Due to the properties of these carbides, they are considered candidates for extremely high-temperature applications such as rocket nozzles and scramjet components, where the operating temperatures can exceed 3000°C. Sintering bulk components comprised of these carbides is difficult, since sintering typically occurs above 50% of the melting point. Thus, Ta4 HfC5 is difficult to sinter in conventional furnaces or hot presses; furnaces designed for very high temperatures are expensive to purchase and operate. Our research attempted to sinter Ta4HfC5 in a hot press at relatively low temperature by reducing powder particle size and optimizing the powder-handling atmosphere, milling conditions, sintering

  9. Thoughts on the Current Cement Industry Development

    Institute of Scientific and Technical Information of China (English)

    Gan Zhihe

    2003-01-01

    According to the analysis of cement capacity andits relations with macro economy running index, the mainreasons for the present rapid development of cement capacityare the rapid development of economy and the shot up ofwhole society fixed asset investment. According to the presentspeed of economy development, cement still enjoys a po-tential increase, So here has not been an overall excessivepopularity of cement industry. The best way to prevent lowlevel repeated construction is to promote the development ofnew dry- process cement as well as try to get rid of blindness.

  10. Effect of temporary cements on the shear bond strength of luting cements

    Directory of Open Access Journals (Sweden)

    Marco Fiori-Júnior

    2010-02-01

    Full Text Available OBJECTIVE: The purpose of this study was to evaluate, by shear bond strength (SBS testing, the influence of different types of temporary cements on the final cementation using conventional and self-etching resin-based luting cements. Material and Methods: Forty human teeth divided in two halves were assigned to 8 groups (n=10: I and V (no temporary cementation; II and VI: Ca(OH2-based cement; III and VII: zinc oxide (ZO-based cement; IV and VIII: ZO-eugenol (ZOE-based cement. Final cementation was done with RelyX ARC cement (groups I to IV and RelyX Unicem cement (groups V to VIII. Data were analyzed statistically by ANOVA and Tukey's test at 5% significance level. RESULTS: Means were (MPa: I - 3.80 (±1.481; II - 5.24 (±2.297; III - 6.98 (±1.885; IV - 6.54 (±1.459; V - 5.22 (±2.465; VI - 4.48 (±1.705; VII - 6.29 (±2.280; VIII - 2.47 (±2.076. Comparison of the groups that had the same temporary cementation (Groups II and VI; III and VII; IV and VIII showed statistically significant difference (p0.05 for the different luting cements (RelyX TM ARC and RelyX TM Unicem. The groups that had no temporary cementation (Groups I and V did not differ significantly from each other either (p>0.05. CONCLUSION: When temporary cementation was done with ZO- or ZOE-based cements and final cementation was done with RelyX ARC, there was an increase in the SBS compared to the control. In the groups cemented with RelyX Unicem, however, the use of a ZOE-based temporary cement affected negatively the SBS of the luting agent used for final cementation.

  11. False set in aireated cements

    Directory of Open Access Journals (Sweden)

    Vázquez, T.

    1986-06-01

    Full Text Available The influence of aireation on the appearance or elimination of the false setting in industrial portland cements is studied by means of infrared spectroscopy.

    Se estudia por medio de la espectroscopia infrarroja la influencia de la aireación sobre la aparición o eliminación del fraguado, en cemento portland industriales.

  12. Pressurization of bioactive bone cement in vitro.

    Science.gov (United States)

    Fujita, H; Iida, H; Kawanabe, K; Okada, Y; Oka, M; Masuda, T; Kitamura, Y; Nakamura, T

    1999-01-01

    We have developed a bioactive bone cement consisting of MgO-CaO-SiO2-P2O5-CaF2 glass-ceramic powder (AW glass-ceramic powder), silica glass powder as an inorganic filler, and bisphenol-a-glycidyl methacrylate (bis-GMA) based resin as an organic matrix. The efficacy of this bioactive bone cement was investigated by evaluating its pressurization in a 5-mm hole and small pores using a simulated acetabular cavity. Two types of acetabular components were used (flanged and unflanged sockets) and a commercially available polymethylmethacrylate (PMMA) bone cement (CMW 1 Radiopaque Bone Cement) was selected as a comparative control. Bioactive bone cement exerted greater intrusion volume in 5-mm holes than PMMA bone cement in both the flanged and unflanged sockets 10 minutes after pressurization (p anchor holes than PMMA bone cement.

  13. Leaching of tritium from a cement composite

    International Nuclear Information System (INIS)

    Leaching of tritium from cement composites into an aqueous phase has been studied to evaluate the safety of incorporation of the tritiated liquid waste into cement. Leaching tests were performed by the method recommended by the International Atomic Energy Agency. The Leaching fraction was measured as functions of waste-cement ratio (Wa/C), temperature of leachant and curing time. The tritium leachability of cement in the long term test follows the order: alumina cement portland cement slag cement. The fraction of tritium leached increases with increasing Wa/C and temperature and decreasing curing period. A deionized water as a leachant gives a slightly higher leachability than synthetic sea water. The amount leached of tritium from a 200 l drum size specimen was estimated on the basis of the above results. (author)

  14. Understanding cement mechanical behavior in SAGD wells

    Energy Technology Data Exchange (ETDEWEB)

    Xie, J.; Zahacy, T. A. [C-FER Technologies (Canada)

    2011-07-01

    In the heavy oil industry, the steam assisted gravity drainage process is often used to enhance oil recovery but it can cause cracks in the cement sheath. These cracks are the result of high steam temperatures and thermal expansion. In order to mitigate this risk, improved well designs are required. The aim of this paper is to present the mechanical behavior of the cement sheath during the heating phase. An analysis of the impact of design and operating parameters was conducted through thermal hydraulic and thermal mechanical analyses to assess cement integrity. These analyses were then performed on an example of an SAGD project in the southern part of the Athabasca oilsands region to assess the performance of the cement sheath. Results showed that potential damage to the cement can be reduced by slow heating and a lower Young's modulus cement blend. This paper makes recommendations for optimizing cement design in thermal recovery wells.

  15. Mesoscale texture of cement hydrates.

    Science.gov (United States)

    Ioannidou, Katerina; Krakowiak, Konrad J; Bauchy, Mathieu; Hoover, Christian G; Masoero, Enrico; Yip, Sidney; Ulm, Franz-Josef; Levitz, Pierre; Pellenq, Roland J-M; Del Gado, Emanuela

    2016-02-23

    Strength and other mechanical properties of cement and concrete rely upon the formation of calcium-silicate-hydrates (C-S-H) during cement hydration. Controlling structure and properties of the C-S-H phase is a challenge, due to the complexity of this hydration product and of the mechanisms that drive its precipitation from the ionic solution upon dissolution of cement grains in water. Departing from traditional models mostly focused on length scales above the micrometer, recent research addressed the molecular structure of C-S-H. However, small-angle neutron scattering, electron-microscopy imaging, and nanoindentation experiments suggest that its mesoscale organization, extending over hundreds of nanometers, may be more important. Here we unveil the C-S-H mesoscale texture, a crucial step to connect the fundamental scales to the macroscale of engineering properties. We use simulations that combine information of the nanoscale building units of C-S-H and their effective interactions, obtained from atomistic simulations and experiments, into a statistical physics framework for aggregating nanoparticles. We compute small-angle scattering intensities, pore size distributions, specific surface area, local densities, indentation modulus, and hardness of the material, providing quantitative understanding of different experimental investigations. Our results provide insight into how the heterogeneities developed during the early stages of hydration persist in the structure of C-S-H and impact the mechanical performance of the hardened cement paste. Unraveling such links in cement hydrates can be groundbreaking and controlling them can be the key to smarter mix designs of cementitious materials. PMID:26858450

  16. Probing Field Emission from Boron Carbide Nanowires

    Institute of Scientific and Technical Information of China (English)

    TIAN Ji-Fa; GAO Hong-Jun; BAO Li-Hong; WANG Xing-Jun; HUI Chao; LIU Fei; LI Chen; SHEN Cheng-Min; WANG Zong-Li; GU Chang-Zhi

    2008-01-01

    High density boron carbide nanowires are grown by an improved carbon thermal reduction technique. Transmission electron microscopy and electron energy lose spectroscopy of the sample show that the synthesized nanowires are B4 C with good crystallization. The field emission measurement for an individual boron nanowire is performed by using a Pt tip installed in the focused ion beam system. A field emission current with enhancement factor of 106 is observed and the evolution process during emission is also carefully studied. Furthermore, a two-step field emission with stable emission current density is found from the high-density nanowire film. Our results together suggest that boron carbide nanowires are promising candidates for electron emission nanodevices.

  17. Behavior of disordered boron carbide under stress.

    Science.gov (United States)

    Fanchini, Giovanni; McCauley, James W; Chhowalla, Manish

    2006-07-21

    Gibbs free-energy calculations based on density functional theory have been used to determine the possible source of failure of boron carbide just above the Hugoniot elastic limit (HEL). A range of B4C polytypes is found to be stable at room pressure. The energetic barrier for shock amorphization of boron carbide is by far the lowest for the B12(CCC) polytype, requiring only 6 GPa approximately = P(HEL) for collapse under hydrostatic conditions. The results clearly demonstrate that the collapse of the B12(CCC) phase leads to segregation of B12 and amorphous carbon in the form of 2-3 nm bands along the (113) lattice direction, in excellent agreement with recent transmission electron microscopy results.

  18. Hadfield steels with Nb and Ti carbides

    International Nuclear Information System (INIS)

    The Hadfield Steels and the mechanisms responsible for its high strain hardening rate were reviewed. Addition of carbide forming alloying elements to the base compostion was discussed, using the matrix sttel concept. Three experimental crusher jaws were cast, with Nb and Nb + Ti added to the usual Hadfiedl compostion, with enough excess carbon to allow the formation of MC carbides. Samples for metallographic analysis were prepared from both as cast and worn out castings. The carbic morphology was described. Partition of alloying elements was qualitatively studied, using Energy Dispersive Espectroscopy in SEM. The structure of the deformed layer near the worn surface was studied by optical metalography and microhardness measurements. The results showed that fatigue cracking is one of the wear mechanisms is operation in association with the ciclic work hardening of the surface of worn crusher jaws. (Author)

  19. An improved method of preparing silicon carbide

    International Nuclear Information System (INIS)

    A method of preparing silicon carbide is described which comprises forming a desired shape from a polysilane of the average formula:[(CH3)2Si][CH3Si]. The polysilane contains from 0 to 60 mole percent (CH3)2Si units and from 40 to 100 mole percent CH3Si units. The remaining bonds on the silicon are attached to another silicon atom or to a halogen atom in such manner that the average ratio of halogen to silicon in the polysilane is from 0.3:1 to 1:1. The polysilane has a melt viscosity at 1500C of from 0.005 to 500 Pa.s and an intrinsic viscosity in toluene of from 0.0001 to 0.1. The shaped polysilane is heated in an inert atmosphere or in a vacuum to an elevated temperature until the polysilane is converted to silicon carbide. (author)

  20. Reliable Breakdown Obtained in Silicon Carbide Rectifiers

    Science.gov (United States)

    Neudeck, Philip G.

    1997-01-01

    The High Temperature Integrated Electronics and Sensor (HTIES) Program at the NASA Lewis Research Center is currently developing silicon carbide (SiC) for use in harsh conditions where silicon, the semiconductor used in nearly all of today's electronics, cannot function. Silicon carbide's demonstrated ability to function under extreme high-temperature, high-power, and/or high-radiation conditions will enable significant improvements to a far-ranging variety of applications and systems. These range from improved high-voltage switching for energy savings in public electric power distribution and electric vehicles, to more powerful microwave electronics for radar and cellular communications, to sensor and controls for cleaner-burning, more fuel-efficient jet aircraft and automobile engines.

  1. Electron-Spin Resonance in Boron Carbide

    Science.gov (United States)

    Wood, Charles; Venturini, Eugene L.; Azevedo, Larry J.; Emin, David

    1987-01-01

    Samples exhibit Curie-law behavior in temperature range of 2 to 100 K. Technical paper presents studies of electron-spin resonance of samples of hot pressed B9 C, B15 C2, B13 C2, and B4 C. Boron carbide ceramics are refractory solids with high melting temperatures, low thermal conductives, and extreme hardnesses. They show promise as semiconductors at high temperatures and have unusually large figures of merit for use in thermoelectric generators.

  2. Magnetism of hydrogen-irradiated silicon carbide

    International Nuclear Information System (INIS)

    Spin-polarized density functional theory is used to study two-hydrogen defect complexes in silicon carbide. We find that the magnetism depends on the distances of the two hydrogen atoms. Magnetism appears when the two hydrogen defects are distant from each other, and magnetism cancels out if they are close to each other. The critical distance between the two hydrogen defects is determined.

  3. Interaction of energetic tritium with silicon carbide

    International Nuclear Information System (INIS)

    In order to investigate the physical and chemical interactions of energetic hydrogen isotope species with silicon carbide, recoil tritium from the 3He(n,p)T reaction has been allowed to react with K-T silicon carbide and silicon carbide powder. The results show that if the silicon carbide has been degassed and annealed at 14000C prior to tritium bombardment, a considerable fraction of the tritium (ca. 40%) is released as HTO from the SiC upon heating to 13500C under vacuum conditions. Most of the remaining tritium is retained in SiC, e.g., the retention of the tritium in the K-T SiC was found to be 62 and 22% upon heating to 600 and 13500C, respectively. This is in direct contrast to graphite samples in which the tritium is not released to any significant extent even when heated to 13500C. Samples which were exposed to H2O and H2 prior to tritium bombardment were heated to 6000C after the irradiation. The results obtained indicate that a total of 38.7 and 2.49% of the tritium is released in the form of HT and CH3T in the case of H2 or H2O exposure, respectively. Treatment of degassed samples after tritium bombardment with H2O and H2 at temperatures up to 10000C leads to the release of up to 44.9% of the tritium as HT and CH3T. 42 references, 2 figures, 2 tables

  4. Diamond-silicon carbide composite and method

    Science.gov (United States)

    Zhao, Yusheng

    2011-06-14

    Uniformly dense, diamond-silicon carbide composites having high hardness, high fracture toughness, and high thermal stability are prepared by consolidating a powder mixture of diamond and amorphous silicon. A composite made at 5 GPa/1673K had a measured fracture toughness of 12 MPam.sup.1/2. By contrast, liquid infiltration of silicon into diamond powder at 5 GPa/1673K produces a composite with higher hardness but lower fracture toughness.

  5. Nonlinear optical imaging of defects in cubic silicon carbide epilayers.

    Science.gov (United States)

    Hristu, Radu; Stanciu, Stefan G; Tranca, Denis E; Matei, Alecs; Stanciu, George A

    2014-06-11

    Silicon carbide is one of the most promising materials for power electronic devices capable of operating at extreme conditions. The widespread application of silicon carbide power devices is however limited by the presence of structural defects in silicon carbide epilayers. Our experiment demonstrates that optical second harmonic generation imaging represents a viable solution for characterizing structural defects such as stacking faults, dislocations and double positioning boundaries in cubic silicon carbide layers. X-ray diffraction and optical second harmonic rotational anisotropy were used to confirm the growth of the cubic polytype, atomic force microscopy was used to support the identification of silicon carbide defects based on their distinct shape, while second harmonic generation microscopy revealed the detailed structure of the defects. Our results show that this fast and noninvasive investigation method can identify defects which appear during the crystal growth and can be used to certify areas within the silicon carbide epilayer that have optimal quality.

  6. Doping of silicon carbide by ion implantation

    International Nuclear Information System (INIS)

    It appeared that in some fields, as the hostile environments (high temperature or irradiation), the silicon compounds showed limitations resulting from the electrical and mechanical properties. Doping of 4H and 6H silicon carbide by ion implantation is studied from a physicochemical and electrical point of view. It is necessary to obtain n-type and p-type material to realize high power and/or high frequency devices, such as MESFETs and Schottky diodes. First, physical and electrical properties of silicon carbide are presented and the interest of developing a process technology on this material is emphasised. Then, physical characteristics of ion implantation and particularly classical dopant implantation, such as nitrogen, for n-type doping, and aluminium and boron, for p-type doping are described. Results with these dopants are presented and analysed. Optimal conditions are extracted from these experiences so as to obtain a good crystal quality and a surface state allowing device fabrication. Electrical conduction is then described in the 4H and 6H-SiC polytypes. Freezing of free carriers and scattering processes are described. Electrical measurements are carried out using Hall effect on Van der Panw test patterns, and 4 point probe method are used to draw the type of the material, free carrier concentrations, resistivity and mobility of the implanted doped layers. These results are commented and compared to the theoretical analysis. The influence of the technological process on electrical conduction is studied in view of fabricating implanted silicon carbide devices. (author)

  7. Stereology of carbide phase in modified hypereutectic chromium cast iron

    Directory of Open Access Journals (Sweden)

    J. Suchoń

    2010-04-01

    Full Text Available In paper are presented results of studies of carbide phase stereology modified hypereutectic wear resistance chromium cast iron which contains carbon about 3,5% and chromium about 25%. Three substances were applied to the modification: boron carbide (B4C, ferroniobium (FeNb and mixture of ferroniobium and rare-earth (RE. The measurements of geometrical features of carbides were conducted on microsection taken from castings wich were cooled with various velocities.

  8. Characterization of boron carbide with an electron microprobe

    Science.gov (United States)

    Matteudi, G.; Ruste, J.

    1983-01-01

    Within the framework of a study of heterogeneous materials (Matteudi et al., 1971: Matteudi and Verchery, 1972) thin deposits of boron carbide were characterized. Experiments using an electronic probe microanalyzer to analyze solid boron carbide or boron carbide in the form of thick deposits are described. Quantitative results on boron and carbon are very close to those obtained when applying the Monte Carlo-type correction calculations.

  9. Stereology of carbide phase in modified hypereutectic chromium cast iron

    OpenAIRE

    J. Suchoń; A. Studnicki; M. Przybył

    2010-01-01

    In paper are presented results of studies of carbide phase stereology modified hypereutectic wear resistance chromium cast iron which contains carbon about 3,5% and chromium about 25%. Three substances were applied to the modification: boron carbide (B4C), ferroniobium (FeNb) and mixture of ferroniobium and rare-earth (RE). The measurements of geometrical features of carbides were conducted on microsection taken from castings wich were cooled with various velocities.

  10. Delivering carbide ligands to sulfide-rich clusters.

    Science.gov (United States)

    Reinholdt, Anders; Herbst, Konrad; Bendix, Jesper

    2016-02-01

    The propensity of the terminal ruthenium carbide Ru(C)Cl2(PCy3)2 (RuC) to form carbide bridges to electron-rich transition metals enables synthetic routes to metal clusters with coexisting carbide and sulfide ligands. Electrochemical experiments show the Ru≡C ligand to exert a relatively large electron-withdrawing effect compared with PPh3, effectively shifting redox potentials.

  11. Sintering of nano crystalline silicon carbide by doping with boron carbide

    Indian Academy of Sciences (India)

    M S Datta; A K Bandyopadhyay; B Chaudhuri

    2002-06-01

    Sinterable nano silicon carbide powders of mean particle size (37 nm) were prepared by attrition milling and chemical processing of an acheson type alpha silicon carbide having mean particle size of 0.39 m (390 nm). Pressureless sintering of these powders was achieved by addition of boron carbide of 0.5 wt% together with carbon of 1 wt% at 2050°C at vacuum (3 mbar) for 15 min. Nearly 99% sintered density was obtained. The mechanism of sintering was studied by scanning electron microscopy and transmission electron microscopy. This study shows that the mechanism is a solid-state sintering process. Polytype transformation from 6H to 4H was observed.

  12. Silicon carbide sintered body manufactured from silicon carbide powder containing boron, silicon and carbonaceous additive

    Science.gov (United States)

    Tanaka, Hidehiko

    1987-01-01

    A silicon carbide powder of a 5-micron grain size is mixed with 0.15 to 0.60 wt% mixture of a boron compound, i.e., boric acid, boron carbide (B4C), silicon boride (SiB4 or SiB6), aluminum boride, etc., and an aluminum compound, i.e., aluminum, aluminum oxide, aluminum hydroxide, aluminum carbide, etc., or aluminum boride (AlB2) alone, in such a proportion that the boron/aluminum atomic ratio in the sintered body becomes 0.05 to 0.25 wt% and 0.05 to 0.40 wt%, respectively, together with a carbonaceous additive to supply enough carbon to convert oxygen accompanying raw materials and additives into carbon monoxide.

  13. The cement recycling of the earthquake disaster debris by Hachinohe Cement Co., Ltd

    International Nuclear Information System (INIS)

    A tremendous quantity of earthquake disaster debris and tsunami sediment was resulted by the Great East Japan Earthquake on March 11, 2011. Hachinohe Cement Co., Ltd., a Sumitomo Osaka Cement subsidiary, was the first cement industry company to receive and process such waste materials outside of their usual prefecture area, while the company is performing their treatment and recycling services locally in Hachinohe City and Aomori Prefecture. This report provides an explanation about the recycling mechanism of waste materials and by-products in cement manufacturing process, and introduces an example of actual achievements for the disaster debris treatment by utilizing the cement recycling technologies at the Hachinohe Cement Plant. (author)

  14. Carbides in Nodular Cast Iron with Cr and Mo

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2007-07-01

    Full Text Available In these paper results of elements microsegregation in carbidic nodular cast iron have been presented. A cooling rate in the centre of the cross-section and on the surface of casting and change of moulding sand temperature during casting crystallization and its self-cooling have been investigated. TDA curves have been registered. The linear distribution of elements concentration in an eutectic grain, primary and secondary carbides have been made. It was found, that there are two kinds of carbides: Cr and Mo enriched. A probable composition of primary and secondary carbides have been presented.

  15. Thermodynamic and kinetic study of uranium carbide pyrophoricity

    International Nuclear Information System (INIS)

    This research thesis concerns the development of nuclear reactors of fourth generation, and more particularly the use of carbide fuels instead of oxide fuels. An experimental part allows the investigation of mechanisms resulting in the pyrophoric reaction of a powder of uranium carbide, and addresses the determination of kinetic parameters intrinsic to the oxidation of powdered uranium carbide. Experimental results are then used to develop models of oxidation of powders of carbide uranium which are applied to a simplified mono-dispersed powder, and then introduced in a computation code. Simulation results are compared with experimental results

  16. Silicon Carbide Corrugated Mirrors for Space Telescopes Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Trex Enterprises Corporation (Trex) proposes technology development to manufacture monolithic, lightweight silicon carbide corrugated mirrors (SCCM) suitable for...

  17. Characterization of silicon-silicon carbide ceramic derived from carbon-carbon silicon carbide composites

    Energy Technology Data Exchange (ETDEWEB)

    Srivastava, Vijay K. [Indian Institute of Technology, Varanasi (India). Dept. of Mechanical Engineering; Krenkel, Walter [Univ. of Bayreuth (Germany). Dept. of Ceramic Materials Engineering

    2013-04-15

    The main objective of the present work is to process porous silicon - silicon carbide (Si - SiC) ceramic by the oxidation of carboncarbon silicon carbide (C/C - SiC) composites. Phase studies are performed on the oxidized porous composite to examine the changes due to the high temperature oxidation. Further, various characterization techniques are performed on Si- SiC ceramics in order to study the material's microstructure. The effects of various parameters such as fiber alignment (twill weave and short/chopped fiber) and phenolic resin type (resol and novolak) are characterized.

  18. WHITE CEMENT IN SUSTAINABLE DEVELOPMENT

    OpenAIRE

    Y.C.P RAMANA BABU; B.SAI DOONDI; N. M .V .VAMSI KRISHNA; K.Prasanthi

    2013-01-01

    India is one among the fast developing countries in the world in the areas of Infrastructure. Now a day, Carbon monoxide (CO) and carbon dioxide (CO2) are the temporary atmospheric pollutants in the environment chiefly emitted from the fuel burning vehicles and street lights which lead to global warming and pose a major threat tothe survival and sustainable development. This paper deals with the principal purpose of use of white cement in pavement design which will take care of the Green hous...

  19. ROTARY SCREW SYSTEMS IN CEMENT

    OpenAIRE

    Taratuta V. D.; Belokur K. A.; Serga G. V.

    2016-01-01

    The article presents results of research of rotary-screw systems in relation to the creation of rotary kilns for the annealing of-cuttings in the preparation of cement clinker. Using the proposed design, in comparison with known designs of similar purpose, it significantly improves performance, reduces size and power consumption through the use of rotary screw systems in the form of screw rotors and drums made hollow with sidewalls assembled from separate strips or plates of different geometr...

  20. WHITE CEMENT IN SUSTAINABLE DEVELOPMENT

    Directory of Open Access Journals (Sweden)

    Y.C.P RAMANA BABU

    2013-04-01

    Full Text Available India is one among the fast developing countries in the world in the areas of Infrastructure. Now a day, Carbon monoxide (CO and carbon dioxide (CO2 are the temporary atmospheric pollutants in the environment chiefly emitted from the fuel burning vehicles and street lights which lead to global warming and pose a major threat tothe survival and sustainable development. This paper deals with the principal purpose of use of white cement in pavement design which will take care of the Green house gases (i.e., CO and CO2 and also saves lot of money in the long run process. A small amount of these gases in environment can cause major problems over time. Use of white cement in composite pavement design where there is heavy traffic loads are acting as well as number of vehicles are more such as junctions, bus stops, check posts etc., can perform better and acts asenvironment friendly. Its light colour reflects more than bituminous pavement so that it can be easily identified and avoid accidents to some extent. White cement helps to lower the average bus stop, junction temperature providing comfort to the people because it has high solar reflectance there by reducing “urban heat island” effect. In addition to this it has some more advantages which increase the sustainability, durability and workability of the pavements.

  1. Scanning electron microscopy analysis of dental cements

    Directory of Open Access Journals (Sweden)

    Radosavljević Radivoje D.

    2009-01-01

    Full Text Available The aim of this study was to compare in vitro the characteristics of different types of luting cements (zinc phosphate, glass-ionomer and resin based composite cement using scanning electron microscopy (SEM analysis and microleakage for the quality range of materials. Dental cements were mixed in accordance with the manufacturer's instructions and formed with posts in dental root canals of extracted teeth. The quality of cement was determined by SEM observation on horizontal sectioned roots with fixed posts according to specific pore and marginal gap diameter. The microleakage was measured on specimens immersed in Lofler (methylene blue solution. The mean values of the maximal diameter of pores, marginal gaps and microleakage of conventional cements are remarkably larger in comparison with composite luting agents. In conclusion, the quality and efficiency of composite luting agents in comparison with conventional cements are more successful in protecting the interior of tooth from penetration of oral fluids, bacteria and bacterial toxins into unprotected dentine.

  2. Cement replacement materials. Properties, durability, sustainability

    Energy Technology Data Exchange (ETDEWEB)

    Ramezanianpour, Ali Akbar [Amirkabir Univ. of Technology, Tehran (Iran, Islamic Republic of). Concrete Technology Center

    2014-04-01

    The aim of this book is to present the latest findings in the properties and application of Supplementary Cementing Materials and blended cements currently used in the world in concrete. Sustainability is an important issue all over the world. Carbon dioxide emission has been a serious problem in the world due to the greenhouse effect. Today many countries agreed to reduce the emission of CO2. Many phases of cement and concrete technology can affect sustainability. Cement and concrete industry is responsible for the production of 7% carbon dioxide of the total world CO2 emission. The use of supplementary cementing materials (SCM), design of concrete mixtures with optimum content of cement and enhancement of concrete durability are the main issues towards sustainability in concrete industry.

  3. Sustainable Development of the Cement Industry and Blended Cements to Meet Ecological Challenges

    OpenAIRE

    Konstantin Sobolev

    2003-01-01

    The world production of cement has greatly increased in the past 10 years. This trend is the most significant factor affecting technological development and the updating of manufacturing facilities in the cement industry. Existing technology for the production of cement clinker is ecologically damaging; it consumes much energy and natural resources and also emits pollutants. A new approach to the production of blended or high-volume mineral additive (HVMA) cement helps to improve its ecologi...

  4. Global Cement Industry: Competitive and Institutional Dimensions

    OpenAIRE

    Selim, Tarek; Salem, Ahmed

    2010-01-01

    The cement industry is a capital intensive, energy consuming, and vital industry for sustaining infrastructure of nations. The international cement market –while constituting a small share of world industry output—has been growing at an increasing rate relative to local production in recent years. Attempts to protect the environment in developed countries –especially Europe—have caused cement production plants to shift to countries with less stringent environmental regulations. Along with con...

  5. Characterization of cement composites with mineral additives

    OpenAIRE

    Korat, Lidija

    2015-01-01

    Doctoral dissertation is aimed at characterizing cement composites with mineral additives representing the industrial waste material (fly ash, granulated blast furnace slag and biomass fly ash). Their usage can replace high cement shares in individual cases and is, however, favourable due to the production costs reduction and environment burden decrease, including the decreased emission of greenhouse gases as well as lower energy use. Cement composites (in fresh or hardened state)...

  6. Premixed calcium silicate cement for endodontic applications

    OpenAIRE

    Persson, Cecilia; Engqvist, Håkan

    2011-01-01

    Calcium silicate-based materials (also called MTA) are increasingly being used in endodontic applications. However, the handling properties of MTA are not optimal when it comes to injectability and cohesion. Premixing the cements using glycerol avoids these issues. However, there is a lack of data on the effect of common cement variables on important properties of premixed cements for endodontic applications. In this study, the effects of liquid-to-powder ratio, amount of radiopacifier and am...

  7. Water dynamics in glass ionomer cements

    Science.gov (United States)

    Berg, M. C.; Jacobsen, J.; Momsen, N. C. R.; Benetti, A. R.; Telling, M. T. F.; Seydel, T.; Bordallo, H. N.

    2016-07-01

    Glass ionomer cements (GIC) are an alternative for preventive dentistry. However, these dental cements are complex systems where important motions related to the different states of the hydrogen atoms evolve in a confined porous structure. In this paper, we studied the water dynamics of two different liquids used to prepare either conventional or resin-modified glass ionomer cement. By combining thermal analysis with neutron scattering data we were able to relate the water structure in the liquids to the materials properties.

  8. Retention of Root Canal Posts: Effect of Cement Film Thickness, Luting Cement, and Post Pretreatment.

    Science.gov (United States)

    Sahafi, A; Benetti, A R; Flury, S; Peutzfeldt, A

    2015-01-01

    The aim of this study was to investigate the effect of the cement film thickness of a zinc phosphate or a resin cement on retention of untreated and pretreated root canal posts. Prefabricated zirconia posts (CosmoPost: 1.4 mm) and two types of luting cements (a zinc phosphate cement [DeTrey Zinc] and a self-etch adhesive resin cement [Panavia F2.0]) were used. After removal of the crowns of 360 extracted premolars, canines, or incisors, the root canals were prepared with a parallel-sided drill system to three different final diameters. Half the posts did not receive any pretreatment. The other half received tribochemical silicate coating according to the manufacturer's instructions. Posts were then luted in the prepared root canals (n=30 per group). Following water storage at 37°C for seven days, retention of the posts was determined by the pull-out method. Irrespective of the luting cement, pretreatment with tribochemical silicate coating significantly increased retention of the posts. Increased cement film thickness resulted in decreased retention of untreated posts and of pretreated posts luted with zinc phosphate cement. Increased cement film thickness had no influence on retention of pretreated posts luted with resin cement. Thus, retention of the posts was influenced by the type of luting cement, by the cement film thickness, and by the post pretreatment. PMID:25764045

  9. The mechanical effects of different levels of cement penetration at the cement-bone interface.

    NARCIS (Netherlands)

    Waanders, D.; Janssen, D.; Mann, K.A.; Verdonschot, N.J.J.

    2010-01-01

    The mechanical effects of varying the depth of cement penetration in the cement-bone interface were investigated using finite element analysis (FEA) and validated using companion experimental data. Two FEA models of the cement-bone interface were created from micro-computed tomography data and the p

  10. The influence of ultrasound on removal of prefabricated metal post cemented with different resin cements

    Directory of Open Access Journals (Sweden)

    Atiyeh Feiz

    2013-01-01

    Conclusion: Ultrasonic energy did not decrease the retention of posts cemented with Panavia or Maxcem Elite cements. Furthermore, it seems that there is no significant difference between removal force of self-etch (Panavia and the self-etch self-adhesive (Maxcem Elite resin cements.

  11. Case Study of the California Cement Industry

    OpenAIRE

    Coito, Fred; Powell, Frank; Worrell, Ernst; Price, Lynn; Friedmann, Rafael

    2005-01-01

    California is the largest cement producing state in the U.S., accounting for between 10 percent and 15 percent of U.S. cement production and cement industry employment. The cement industry in California consists of 31 sites that consume large amounts of energy, annually: 1,600 GWh of electricity, 22 million therms of natural gas, 2.3 million tons of coal, 0.25 tons of coke, and smaller amounts of waste materials, including tires. The case study summarized in this paper focused on providi...

  12. Shrinkage Properties of Cement Stabilized Gravel

    DEFF Research Database (Denmark)

    Lund, Mia Schou Møller; Hansen, Kurt Kielsgaard

    2014-01-01

    Cement stabilized gravel is an attractive material in road construction because its strength prop-erties are accommodating the increasingly higher requirements to the bearing capacity of a base course. However, reflection cracking of cement stabilized gravel is a major concern. In this pa......-per the shrinkage properties of cement stabilized gravel have been documented under various temperature and relative humidity conditions. Two cement contents corresponding to a 28-days compressive strength of 6.2 MPa and 12.3 MPa have been tested and compared. It is found that the coefficient of linear expansion...

  13. Immobilisation of radwaste in cement based matrices

    International Nuclear Information System (INIS)

    The solubilities and influence on cement pH are reported for calcium aluminate and aluminosulphate hydrates. The solubility of Ca(OH)2 is reported to 700 bars. Polymerization of C-S-H is investigated by NMR. Specific interactions of U6+ and iodine (I-, IO3-) with cement components are described. The impact of radiation on cements and the influence of higher temperature are documented. The role of dissolved Ca and CO2 in groundwaters as dissolution media for cements are reported. (author)

  14. Development and characterization of solid solution tri-carbides

    Science.gov (United States)

    Knight, Travis; Anghaie, Samim

    2001-02-01

    Solid-solution, binary uranium/refractory metal carbide fuels have been shown to be capable of performing at high temperatures for nuclear thermal propulsion applications. More recently, tri-carbide fuels such as (U, Zr, Nb)C1+x with less than 10% metal mole fraction uranium have been studied for their application in ultra-high temperature, high performance space nuclear power systems. These tri-carbide fuels require high processing temperatures greater than 2600 K owing to their high melting points in excess of 3600 K. This paper presents the results of recent studies involving hypostoichiometric, single-phase tri-carbide fuels. Processing techniques of cold uniaxial pressing and sintering were investigated to optimize the processing parameters necessary to produce high density (low porosity), single phase, solid solution mixed carbide nuclear fuels for testing. Scanning electron microscopy and xray diffraction were used to analyze samples. Liquid phase sintering with UC1+x at temperatures near 2700 K was shown to be instrumental in achieving good densification in hyper- and near-stoichiometric mixed carbides. Hypostoichiometric carbides require even higher processing temperatures greater than 2800 K in order to achieve liquid phase sintering with a UC liquid phase and good densification of the final solid solution, tri-carbide fuel. .

  15. Critically coupled surface phonon-polariton excitation in silicon carbide.

    Science.gov (United States)

    Neuner, Burton; Korobkin, Dmitriy; Fietz, Chris; Carole, Davy; Ferro, Gabriel; Shvets, Gennady

    2009-09-01

    We observe critical coupling to surface phonon-polaritons in silicon carbide by attenuated total reflection of mid-IR radiation. Reflectance measurements demonstrate critical coupling by a double scan of wavelength and incidence angle. Critical coupling occurs when prism coupling loss is equal to losses in silicon carbide and the substrate, resulting in maximal electric field enhancement. PMID:19724526

  16. Preparation and Electrocatalytic Activity of Tungsten Carbide Nanorod Arrays

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    High density tungsten carbide nanorod arrays have been prepared by magnetron sputtering (MS) using the aluminum lattice membrane (ALM) as template. Electrocatalytic properties of nitromethane electroreduction on the tungsten carbide nanorod arrays electrode were investigated by electrochemical method, and their electrocatalytic activity is approached to that of the Pt foil electrode.

  17. Silicon Carbide Tiles for Sidewall Lining in Aluminium Electrolysis Cells

    Institute of Scientific and Technical Information of China (English)

    RUANBo; ZHAOJunguo; 等

    1999-01-01

    The paper introduces the nitride bonded silicon carbide used for sidewall lining in aluminium eletrolysis cells ,including technical process,main properties and application results.Comparison tests on various physical properties of silicon carbide products made by LIRR and other producers worldwide have also been conducted in an independent laboratory.

  18. Acoustic evaluation of cementing quality using obliquely incident ultrasonic signals

    Institute of Scientific and Technical Information of China (English)

    Duan Wen-Xing; Qiao Wen-Xiao; Che Xiao-Hua; Xie Hui

    2014-01-01

    Ultrasonic cement bond logging is a widely used method for evaluating cementing quality. Conventional ultrasonic cement bond logging uses vertical incidence and cannot accurately evaluate lightweight cement bonding. Oblique incidence is a new technology for evaluating cement quality with improved accuracy for lightweight cements. In this study, we simulated models of acoustic impedance of cement and cementing quality using ultrasonic oblique incidence, and we obtained the relation between cementing quality, acoustic impedance of cement, and the acoustic attenuation coeffi cient of the A0-mode and S0-mode Lamb waves. Then, we simulated models of different cement thickness and we obtained the relation between cement thickness and the time difference of the arrival between the A0 and A0′ modes.

  19. Mechanical properties of Silicon Carbide Nanowires

    Science.gov (United States)

    Alkhateeb, Abdullah; Zhang, Daqing; McIlroy, David; Aston, David Eric

    2004-05-01

    Silicon carbide nanowires could be potentially useful for high strength materials which lead to the interest in understanding their mechanical properties. In this report we use the digital pulse force microscopy to analyze the mechanical properties of SiC nanowires .Stiffness and adhesion images of SiC nanowires on silicon grating were obtained and calibrated force-distance curves were plotted along the wire which spans on a 1.5 micron trench. Moreover, spring constant and Young's modules have been calculated from the linear part of the force-distance curves.

  20. Novel Polymer Nanocomposite With Silicon Carbide Nanoparticles

    Directory of Open Access Journals (Sweden)

    Alyona I. Wozniak

    2015-09-01

    Full Text Available Polyimides are ranked among the most heat-resistant polymers and are widely used in high temperature plastics, adhesives, dielectrics, photoresistors, nonlinear optical materials, membrane materials for gasseparation, and Langmuir–Blodgett (LB films, among others. While there is a variety of high temperature stable polyimides, there is a growing demand for utilizing these materials at higher temperatures in oxidizing and aggressive environments. Therefore, we sought to use oxidation-resistant materials to enhance properties of the polyimide composition maintaining polyimide weights and processing advantages. In this paper we introduced results of utilizing inorganic nanostructured silicon carbide particles to produce an inorganic particle filled polyimide materials.

  1. An improved method for preparing silicon carbide

    International Nuclear Information System (INIS)

    A desired shape is formed from a polysilane and the shape is heated in an inert atmosphere or under vacuum to 1150 to 16000C until the polysilane is converted to silicon carbide. The polysilane contains from 0 to 60 mole percent of (CH3)2Si units and from 40 to 100 mole percent of CH3Si units. The remaining bonds on silicon are attached to another silicon atom or to a chlorine or bromine atom, such that the polysilane contains from 10 to 43 weight percent of hydrolyzable chlorine or from 21 to 63 weight percent of hydrolyzable bromine. (author)

  2. Mechanical characteristics of microwave sintered silicon carbide

    Indian Academy of Sciences (India)

    S Mandal; A Seal; S K Dalui; A K Dey; S Ghatak; A K Mukhopadhyay

    2001-04-01

    The present work deals with the sintering of SiC with a low melting additive by microwave technique. The mechanical characteristics of the products were compared with that of conventionally sintered products. The failure stress of the microwave sintered products, in biaxial flexure, was superior to that of the products made by conventional sintering route in ambient condition. In firing of products by conventionally sintered process, SiC grain gets oxidized producing SiO2 (∼ 32 wt%) and deteriorates the quality of the product substantially. Partially sintered silicon carbide by such a method is a useful material for a varieties of applications ranging from kiln furniture to membrane material.

  3. Synthesis and photoluminescence property of boron carbide nanowires

    Institute of Scientific and Technical Information of China (English)

    Bao Li-Hong; Li Chen; Tian Yuan; Tian Ji-Fa; Hui Chao; Wang Xing-Jun; Shen Cheng-Min; Gao Hong-Jun

    2008-01-01

    Large scale, high density boron carbide nanowires have been synthesized by using an improved carbothermal reduction method with B/B2O3/C powder precursors under an argon flow at 1100~C. The boron carbide nanowires are 5-10 μm in length and 80-100 nm in diameter. Transmission electron microscopy (TEM) and selected area electron diffraction (SAED) characterizations show that the boron carbide nanowire has a B4C rhombohedral structure with good crystallization. The Raman spectrum of the as-grown boron carbide nanowires is consistent with that of a B4C structure consisting of B11C icosahedra and C-B-C chains. The room temperature photoluminescence spectrum of the boron carbide nanowires exhibits a visible range of emission centred at 638 nm.

  4. Design and manufacture of Portland cement Application of statistical analysis

    OpenAIRE

    Svinning, Ketil

    2011-01-01

    The purpose of the work is to enable design and manufacture of cement with emphasis on the quality and the properties of cement. Data used in the design and manufacture were collected from predictions of properties and characteristics of cement. The properties of cement were predicted from its characteristics and from the production conditions in cement kiln and mill. The cement characteristics were in some investigations predicted from the production conditions. The design was based on sensi...

  5. Electrocatalysis using transition metal carbide and oxide nanocrystals

    Science.gov (United States)

    Regmi, Yagya N.

    Carbides are one of the several families of transition metal compounds that are considered economic alternatives to catalysts based on noble metals and their compounds. Phase pure transition metal carbides of group 4-6 metals, in the first three periods, were synthesized using a common eutectic salt flux synthesis method, and their electrocatalytic activities compared under uniform electrochemical conditions. Mo2C showed highest hydrogen evolution reaction (HER) and oxygen reduction reaction (ORR) activities among the nine metal carbides investigated, but all other metal carbides also showed substantial activities. All the metal carbides showed remarkable enhancement in catalytic activities as supports, when compared to traditional graphitic carbon as platinum support. Mo2C, the most active transition metal carbide electrocatalyst, was prepared using four different synthesis routes, and the synthesis route dependent activities compared. Bifunctional Mo 2C that is HER as well as oxygen evolution reaction (OER) active, was achieved when the carbide was templated on a multiwalled carbon nanotube using carbothermic reduction method. Bimetallic carbides of Fe, Co, and Ni with Mo or W were prepared using a common carbothermic reduction method. Two different stoichiometries of bimetallic carbides were obtained for each system within a 60 °C temperature window. While the bimetallic carbides showed relatively lower electrocatalytic activities towards HER and ORR in comparison to Mo2C and WC, they revealed remarkably higher OER activities than IrO2 and RuO2, the state-of-the-art OER catalysts. Bimetallic oxides of Fe, Co, and Ni with Mo and W were also prepared using a hydrothermal synthesis method and they also revealed OER activities that are much higher than RuO2 and IrO2. Additionally, the OER activities were dependent on the degree and nature of hydration in the bimetallic oxide crystal lattice, with the completely hydrated, as synthesized, cobalt molybdate and nickel

  6. Modification of σ-Donor Properties of Terminal Carbide Ligands Investigated Through Carbide-Iodine Adduct Formation.

    Science.gov (United States)

    Reinholdt, Anders; Vosch, Tom; Bendix, Jesper

    2016-09-26

    The terminal carbide ligands in [(Cy3 P)2 X2 Ru≡C] complexes (X=halide or pseudohalide) coordinate molecular iodine, affording charge-transfer complexes rather than oxidation products. Crystallographic and vibrational spectroscopic data show the perturbations of iodine to vary with the auxiliary ligand sphere on ruthenium, demonstrating the σ-donor properties of carbide complexes to be tunable.

  7. Antibacterial activity of selected glass ionomer cements

    Directory of Open Access Journals (Sweden)

    Elżbieta Łuczaj-Cepowicz

    2014-01-01

    Full Text Available Introduction: The aim of the paper was to determine the antibacterial activity of four glass ionomer cements against bacteria of the genera Streptococcus and Lactobacillus. Material and methods: Four capsulated glass ionomer cements were applied in the study: Fuji Triage (GC, Fuji IX (GC, Ketac Molar (3M Espe and Ketac Silver (3M Espe. Four standard bacterial strains were used to assess the antibacterial activity of the studied cements: Streptococcus mutans, S. sanguis, S. salivarius and Lactobacillus casei. The antibacterial activity was determined by the agar diffusion method. The bacterial suspension was spread with a cotton swab on TSA plates. For each material six wells (7 mm diameter, 5 mm deep were made with a cork borer. Each well was then filled with freshly prepared cements. The results were obtained by measuring the bacterial growth inhibition zone after 1, 2, 3 and 7 days. Results: Fuji Triage cement inhibited the growth of all bacterial strains. Fuji IX cement demonstrated the most potent antibacterial activity against S. sanguis. Ketac Molar showed antibacterial activity against S. sanguis and S. salivarius, whereas Ketac Silver was efficient against S. mutans as well. Neither of the Ketac cements inhibited growth of the standard L. casei strain. Discussion: Antibacterial activity of glass ionomer cements has attracted the interest of scientists in recent years. Most authors, including us, carried out experiments using the agar diffusion method and demonstrated antibacterial activity of glass ionomer cements. Different antibacterial activity of glass ionomer cements, observed in our study and studies of other authors, depended on the evaluated cement, bacterial strain and period of evaluation.

  8. Microscopic evaluation regarding time behavior of orthodontic cements used for disjunctor cementing

    Directory of Open Access Journals (Sweden)

    Ruxandra Bartok

    2015-11-01

    Full Text Available In order to fulfill their function, orthodontic devices must be cemented on teeth using orthodontic rings. The retention of the orthodontic ring is influenced mainly by the type of dental-ring adhesion. This study was initiated to determine possible microleakage events while using zinc phosphate cement Adhesor (Spofa Dental, conventional glass ionomer Ketac Cem (3M ESPE and Fuji Ortho (GC and a compomer Transbond Plus (3M Unitek. The results of the study are consistent with those reported in the literature reference, the compomer is the preferred adhesive material for cementing the orthodontic rings, compared to conventional glass ionomer cements and zinc-phosphate cement.

  9. Consolidation behavior of cement-and lime/cement-mixed column foundations

    Institute of Scientific and Technical Information of China (English)

    蔡袁强; 徐长节

    2002-01-01

    The consolidation behavior of mixed in place cement- and lime/cement-mixed column was studied. Consolidation of the composite foundation was modeled as a three-dimensional axi-symmetric problem. The authors used the finite difference method to obtain the pore pressure variation with time at any location below the surface. A computer program developed by the authors was used to draw some interesting conclusions about the consolidation behaviors of cement- and lime/cement-mixed pile foundation. Finally, a combined model including the permeability coefficients of cement-mixed piles and soil, was studied and its feasibility was evaluated.

  10. Ultrasmall Carbide Nanospheres - Formation and Electronic Properties

    Science.gov (United States)

    Reinke, Petra; Monazami, Ehsan; McClimon, John

    2015-03-01

    Metallic nanoparticles are highly coveted but are subject to rapid Ostwald ripening even at moderate temperatures limiting study of their properties. Ultrasmall transition metal carbide ``nanospheres'' are synthesized by a solid-state reaction between fullerene as carbon scaffold, and a W surface. This produces nanospheres with a narrow size distribution below 2.5 nm diameter. The nanosphere shape is defined by the scaffold and densely packed arrays can be achieved. The metal-fullerene reaction is temperature driven and progresses through an intermediate semiconducting phase until the fully metallic nanospheres are created at about 350 C. The reaction sequence is observed with STM, and STS maps yield the local density of states. The reaction presumably progresses by stepwise introduction of W-atoms in the carbon scaffold. The results of high resolution STM/STS in combination with DFT calculations are used to unravel the reaction mechanism. We will discuss the transfer of this specific reaction mechanism to other transition metal carbides. The nanospheres are an excellent testbed for the physics and chemistry of highly curved surfaces.

  11. Radiation Damage Effects in Uranium Carbide

    International Nuclear Information System (INIS)

    This paper deals with the results of research into the irradiation behaviour of cast uranium carbide following that reported in another paper by Childs et al. The main conclusions are as follows: 1. The saturation resistivity and lattice parameter increases for hypostoichiometric specimens irradiated at 80oC vary systematically with the excess concentration of uranium present in solution in the UC phase. 2. The temperature coefficient of resistivity (measured over the range 77 - 293oK), unlike the resistivity itself, is not significantly affected by irradiation. 3. A small resistivity annealing stage, additional to those at 150 and 510oC, occurs between 1000 and 1200oC. The annealing-out of the lattice parameter change also occurs in two main stages at 150 and 510oC (5-h anneals). A careful survey of the range 400 - 800oC has failed to reveal the stage postulated by other workers to occur at about 710oC. The significance of the results in determining the defect structure of irradiated uranium carbide is discussed. (author)

  12. Sol–gel processing of carbidic glasses

    Indian Academy of Sciences (India)

    L M Manocha; E Yasuda; Y Tanabe; S Manocha; D Vashistha

    2000-02-01

    Carbon incorporation into the silicate network results in the formation of rigid carbidic glasses with improved physical, mechanical and thermal properties. This generated great interest in the development of these heteroatom structured materials through different processing routes. In the present studies, sol–gel processing has been used to prepare silicon based glasses, especially oxycarbides through organic–inorganic hybrid gels by hydrolysis–condensation reactions in silicon alkoxides, 1,4-butanediol and furfuryl alcohol with an aim to introduce Si–C linkages in the precursors at sol level. The incorporation of these linkages has been studied using IR and NMR spectroscopy. These bonds, so introduced, are maintained throughout the processing, especially during pyrolysis to high temperatures. In FFA–TEOS system, copolymerization with optimized mol ratio of the two results in resinous mass. This precursor on pyrolysis to 1000°C results in Si–O–C type amorphous solid black mass. XRD studies on the materials heated to 1400°C exhibit presence of crystalline Si–C and cristobalites in amorphous Si–O–C mass. In organic–inorganic gel system, the pyrolysed mass exhibits phase stability up to much higher temperatures. The carbidic materials so produced have been found to exhibit good resistance against oxidation at 1000°C.

  13. Pressureless sintering of beta silicon carbide nanoparticles

    International Nuclear Information System (INIS)

    This study reports the pressureless sintering of cubic phase silicon carbide nanoparticles (β-SiC). Green blended compounds made of SiC nano-sized powder, a fugitive binder and a sintering agent (boron carbide, B4C), have been prepared. The binder is removed at low temperature (e.g. 800 degrees C) and the pressureless sintering studied between 1900 and 2100 degrees C. The nearly theoretical density (98% relative density) was obtained after 30 min at 2100 degrees C. The structural and microstructural evolutions during the heat treatment were characterised. The high temperatures needed for the sintering result in the β-SiC to α-SiC transformation which is revealed by the change of the composite microstructure. From 1900 degrees C, dense samples are composed of β-SiC grains surrounding α-SiC platelets in a well-defined orientation. TEM investigations and calculation of the activation energy of the sintering provided insight to the densification mechanism. (authors)

  14. ELECTROCHEMICAL MACHINING OF CARBIDES AND BORIDES

    Energy Technology Data Exchange (ETDEWEB)

    Dissaux, Bernard Antoine; Muller, Rolf H.; Tobias, Charles W.

    1978-07-01

    The use of high rate anodic dissolution (electrochemical machining) for shaping titanium carbide, zirconium carbide, titanium boride and zirconium boride has been investigated in 2N potassium nitrate and 3N sodium chloride under current densities ranging from 20 to 120 A/cm{sup 2} (corresponding to cutting rates of 0.3 to 1.8 mm/min). The dissolution stoichiometry for all these materials is independent of the current density in the range 20 to 120 A/cm{sup 2}. Both titanium and zirconium appear to dissolve in the +4 state, boron in the +3 state and the weight loss measurements indicate that carbon is oxidized to CO and CO{sub 2}. The current voltage curves permit to establish that, over the entire current density and flow range investigated, dissolution occurs in the transpassive state. The surface roughness obtained on TiC and ZrC is within 3-5 {micro}m and is independent of current density, applied voltage or flow rate.

  15. Dynamic compaction of tungsten carbide powder.

    Energy Technology Data Exchange (ETDEWEB)

    Gluth, Jeffrey Weston; Hall, Clint Allen; Vogler, Tracy John; Grady, Dennis Edward

    2005-04-01

    The shock compaction behavior of a tungsten carbide powder was investigated using a new experimental design for gas-gun experiments. This design allows the Hugoniot properties to be measured with reasonably good accuracy despite the inherent difficulties involved with distended powders. The experiments also provide the first reshock state for the compacted powder. Experiments were conducted at impact velocities of 245, 500, and 711 m/s. A steady shock wave was observed for some of the sample thicknesses, but the remainder were attenuated due to release from the back of the impactor or the edge of the sample. The shock velocity for the powder was found to be quite low, and the propagating shock waves were seen to be very dispersive. The Hugoniot density for the 711 m/s experiment was close to ambient crystal density for tungsten carbide, indicating nearly complete compaction. When compared with quasi-static compaction results for the same material, the dynamic compaction data is seen to be significantly stiffer for the regime over which they overlap. Based on these initial results, recommendations are made for improving the experimental technique and for future work to improve our understanding of powder compaction.

  16. Production process for boron carbide coated carbon material and boron carbide coated carbon material obtained by the production process

    International Nuclear Information System (INIS)

    A boron carbide coated carbon material is used for a plasma facing material of a thermonuclear reactor. The surface of a carbon material is chemically reacted with boron oxide to convert it into boron carbide. Then, it is subjected to heat treatment at a temperature of not lower than 1600degC in highly evacuated or inactive atmosphere to attain a boron carbide coated carbon material. The carbon material used is an artificial graphite or a carbon fiber reinforced carbon composite material. In the heat treatment, when the atmosphere is in vacuum, it is highly evacuated to less than 10Pa. Alternatively, in a case of inactive atmosphere, argon or helium gas each having oxygen and nitrogen content of not more than 20ppm is used. With such procedures, there can be obtained a boron carbide-coated carbon material with low content of oxygen and nitrogen impurities contained in the boron carbide coating membrane thereby hardly releasing gases. (I.N.)

  17. Microbial analysis of biofilms on cement surfaces: An investigation in cement-associated peri-implantitis.

    Science.gov (United States)

    Korsch, Michael; Walther, Winfried; Marten, Silke-Mareike; Obst, Ursula

    2014-09-05

    The cementation of implant-supported restorations always poses the risk of excess cement retained in the peri-implant sulcus despite careful clinical control. Excess cement can become the basis of colonization by oral microorganisms. As a result of the biofilm formation peri-mucositis or peri-implantitis may develop. Complications were observed in the routine prosthetic restoration of implants when a methacrylate-based cement was used. These developed a few weeks after cementation of the suprastructure and caused bleeding on probing as well as suppuration from the peri-implant tissue. In the revision therapy, excess cement in the peri-implant sulcus was found in many cases. This excess cement was sampled from ten patients and investigated for biofilm formation. For this purpose, the cement samples were collected and analyzed for bacterial in situ colonization by 16S rDNA-based methods. In laboratory experiments, the methacrylate-based cement and two other dental cements were then investigated for their proneness to form biofilm. The results of the in situ and in vitro investigations revealed a strong tendency towards bacterial invasion of the methacrylate-based cement by opportunistic species and pathogens.

  18. The influence of cement type and temperature on chloride binding in cement paste

    DEFF Research Database (Denmark)

    Jensen, Ole Mejlhede; Korzen, Migge Sofie Hoffmann; Skibsted, Jørgen

    1998-01-01

    cement clinker. Both theoretical considerations and experimental data for chloride binding in cement pastes are presented. A physico-chemically based model to describe the influence of temperature on physical binding of chloride is presented. Solid-state 27Al and 29Si magic-angle spinning (MAS) nuclear......This paper describes effects of cement type and temperature on chloride binding in cement paste, which is an important subject in relation to life-time modelling of reinforced concrete structures. The influence of cement type on chloride binding is investigated by substituting cement with pure...... magnetic resonance (NMR) spectroscopy has been used for quantification of the anhydrous and hydrated aluminate and silicate phases in the chloride exposed cement pastes. The 27Al isotropic chemical shift and nuclear quadrupole coupling is reported for a synthetic sample of Friedel's salt, Ca2Al(OH)6Cl×2H2O....

  19. Copper Slag Blended Cement: An Environmental Sustainable Approach for Cement Industry in India

    Directory of Open Access Journals (Sweden)

    Jagmeet Singh

    2016-04-01

    Full Text Available Indian cement industry is facing environmental issue of emission of carbon dioxide (CO2, a greenhouse gas. Blended cements including supplementary cementitious materials are substitute of Portland cement to reduce CO2 emission. The present paper investigates theappropriateness of copper slag (CS as supplementary cementitious material. Strength properties and hydration of mixes were determined at different replacement levels of CS with cement. Compressive, flexural and tensile strength of each mix was found out at different curing periods. The hydration of cement was investigated through X-ray diffraction (XRD. The strength test results showed that substitution of up to 20% of CS can significantly replace Portland cement.XRD test results were corresponding to strength test results. The present study encourages the utilization of CS as supplementary cementitious material to make economical and environmentally sustainable blended cement

  20. Cements in radioactive waste management. Characterization requirements of cement products for acceptance and quality assurance purposes

    International Nuclear Information System (INIS)

    Cementitious materials are used as immobilizing matrices for low (LLW) and medium-level wastes (MLW) and are also components of the construction materials in the secondary barriers and the repositories. This report has concerned itself with a critical assessment of the quality assurance aspects of the immobilization and disposal of MLW and LLW cemented wastes. This report has collated the existing knowledge of the use and potential of cementitious materials in radioactive waste immobilization and highlighted the physico-chemical parameters. Subject areas include an assessment of immobilization objectives and cement as a durable material, waste stream and matrix characterization, quality assurance concepts, nature of cement-based systems, chemistry and modelling of cement hydration, role and effect of blending agents, radwaste-cement interaction, assessment of durability, degradative and radiolytic processes in cements and the behaviour of cement-based matrices and their near-field interactions with the environment and the repository conditions

  1. Alternative Fuels in Cement Production

    DEFF Research Database (Denmark)

    Larsen, Morten Boberg

    in particular is influenced by insufficient carbon burnout in the calciner system, which results in reducing conditions in the material inlet of the rotary kiln and consequently an increased tendency to form deposits induced by sticky eutectic melts. Clinker quality is mainly affected by minor components from...... a decisive influence on the fuel carbon burnout in cement kiln systems. The oxidation kinetics of a char from TDF was investigated experimentally and by mathematical modelling. Experiments were performed in a fixed bed reactor under well - iii - defined conditions, where small particles (102-212μm) of TDF...

  2. A note on cement in asteroids

    Science.gov (United States)

    Bilalbegović, G.

    2016-09-01

    Cement mineral tobermorite was formed in hydrothermal experiments on alternation of calcium-aluminum-rich inclusions (CAIs) in carbonaceous chondrite meteorites. Unidentified bands at 14 μm were measured for CAIs and the matrix of the Allende meteorite sample, as well as for Hektor and Agamemnon asteroids. The presence of cement nanoparticles may explain the feature at 14 μm.

  3. Basic Chemistry for the Cement Industry.

    Science.gov (United States)

    Turner, Mason

    This combined student workbook and instructor's guide contains nine units for inplant classes on basic chemistry for employees in the cement industry. The nine units cover the following topics: chemical basics; measurement; history of cement; atoms; bonding and chemical formulas; solids, liquids, and gases; chemistry of Portland cement…

  4. Investigation of a Hardened Cement Paste Grout

    DEFF Research Database (Denmark)

    Esteves, Luis Pedro; Sørensen, Eigil Verner

    This report documents a series of tests performed on a hardened cement paste grout delivered by the client, Det Norske Veritas A/S.......This report documents a series of tests performed on a hardened cement paste grout delivered by the client, Det Norske Veritas A/S....

  5. A note on cement in asteroids

    CERN Document Server

    Bilalbegovic, G

    2016-01-01

    Cement mineral tobermorite was formed in hydrothermal experiments on alternation of calcium-aluminum-rich inclusions (CAIs) in carbonaceous chondrite meteorites. Unidentified bands at 14 microns were measured for CAIs and the matrix of the Allende meteorite sample, as well as for Hektor and Agamemnon asteroids. The presence of cement nanoparticles may explain the feature at 14 microns.

  6. Chloride ingress in cement paste and mortar

    DEFF Research Database (Denmark)

    Jensen, Ole Mejlhede; Hansen, Per Freiesleben; Coats, Alison M.;

    1999-01-01

    In this paper chloride ingress in cement paste and mortar is followed by electron probe microanalysis. The influence of several paste and exposure parameters on chloride ingress are examined (e.g., water-cement ratio, silica fume addition, exposure time, and temperature), The measurements...

  7. A Pause for China's Cement Industry

    Institute of Scientific and Technical Information of China (English)

    Li Zhen

    2009-01-01

    @@ Cement industry suffers excess productionWith the advent of global financial crisis,the Chinese government has laid out a stimulus package on infrastructure construction.Driven by the investment spree,China's cement makers are flocking to expand output capacity,which is now leading the industry into a much-higher-thanneeded state.

  8. Energetically Modified Cement (EMC) - Performance Mechanism

    Energy Technology Data Exchange (ETDEWEB)

    Ronin, Vladimir; Elfgren, Lennart [Luleaa Univ. of Technology (Sweden). Centre for High Performance Cement

    2003-03-01

    Energetically Modified Cements, EMC, made of intensively milled cement (50%) and fillers (50%) of quartz or fly ash have been compared to blends of Ordinary Portland Cement, OPC, and fillers. The EMCs have better properties than other blends and are comparable to unblended OPC. This remarkable fact can probably be explained as follows. The grinding process reduces the size of both cement grains and fillers. This combined with the creation of micro defects gives the ground cement a very high degree of hydration. The increased early hydration and a better distribution of hydration products results in an extensive pore size refinement of the hardened binder. This pore size refinement leads to a favorably reduced permeability and diffusivity and very good mechanical properties.

  9. CO2 Capture by Cement Raw Meal

    DEFF Research Database (Denmark)

    Pathi, Sharat Kumar; Lin, Weigang; Illerup, Jytte Boll;

    2013-01-01

    The cement industry is one of the major sources of CO2 emissions and is likely to contribute to further increases in the near future. The carbonate looping process has the potential to capture CO2 emissions from the cement industry, in which raw meal for cement production could be used...... as the sorbent. Cyclic experiments were carried out in a TGA apparatus using industrial cement raw meal and synthetic raw meal as sorbents, with limestone as the reference. The results show that the CO2 capture capacities of the cement raw meal and the synthetic raw meal are comparable to those of pure limestone....... The CO2 capture capacity of limestone in the raw meal is lower than for pure limestone. The difference in the CO2 capture capacity decreases with an increase in cycle number. The calcination conditions and composition are major factors that influence the CO2 capture capacity of limestone. At 850 °C in N2...

  10. Conditioning of radioactive waste solutions by cementation

    International Nuclear Information System (INIS)

    For the cementation of the low and intermediate level evaporator concentrates resulting from the reprocessing of spent fuel numerous experiments were performed to optimize the waste form composition and to characterize the final waste form. Concerning the cementation process, properties of the waste/cement suspension were investigated. These investigations include the dependence of viscosity, bleeding, setting time and hydration heat from the waste cement slurry composition. For the characterization of the waste forms, the mechanical, thermal and chemical stability were determined. For special cases detailed investigations were performed to determine the activity release from waste packages under defined mechanical and thermal stresses. The investigations of the interaction of the waste forms with aqueous solutions include the determination of the Cs/Sr release, the corrosion resistance and the release of actinides. The Cs/Sr release was determined in dependence of the cement type, additives, setting time and sample size. (orig./DG)

  11. Effect of strong carbide forming elements in hardfacing weld metal

    Institute of Scientific and Technical Information of China (English)

    Yuanbin Zhang; Dengyi Ren

    2004-01-01

    To achieve high carbon hard-facing weld metals with both high hardness and crack resistance, strong carbide forming elements Ti, Nb and V were alloyed into the weld metals, and their effect on the formation of carbides and the matrix microstructure were studied. Electron Probe Microanalysis (EPMA), Energy Dispersive Spectroscopy(EDS) and Transmission Electron Microscopy(TEM) were adopted to investigate the microstructure, then thermodynamics of the formation of carbides was calculated and their effect on the matrix was further discussed. It is revealed that Nb, Ti and V influence strongly the distribution and existing state of carbon, inducing precipitation of carbides accompanying with the depletion of carbon in matrix. But when only V are alloyed as carbide forming element, the carbides are scarce and distributed along grain boundaries, and the hard-facing alloy is too hard, while the using of only Nb or Ti could not reinforce the weld metals effectively. The hard-facing alloy reinforced with Nb, V and Ti can form dispersive fine carbides and low carbon martensite matrix.

  12. Salt flux synthesis of single and bimetallic carbide nanowires

    Science.gov (United States)

    Leonard, Brian M.; Waetzig, Gregory R.; Clouser, Dale A.; Schmuecker, Samantha M.; Harris, Daniel P.; Stacy, John M.; Duffee, Kyle D.; Wan, Cheng

    2016-07-01

    Metal carbide compounds have a broad range of interesting properties and are some of the hardest and highest melting point compounds known. However, their high melting points force very high reaction temperatures and thus limit the formation of high surface area nanomaterials. To avoid the extreme synthesis temperatures commonly associated with these materials, a new salt flux technique has been employed to reduce reaction temperatures and form these materials in the nanometer regime. Additionally, the use of multiwall carbon nanotubes as a reactant further reduces the diffusion distance and provides a template for the final carbide materials. The metal carbide compounds produced through this low temperature salt flux technique maintain the nanowire morphology of the carbon nanotubes but increase in size to ˜15-20 nm diameter due to the incorporation of metal in the carbon lattice. These nano-carbides not only have nanowire like shape but also have much higher surface areas than traditionally prepared metal carbides. Finally, bimetallic carbides with composition control can be produced with this method by simply using two metal precursors in the reaction. This method provides the ability to produce nano sized metal carbide materials with size, morphology, and composition control and will allow for these compounds to be synthesized and studied in a whole new size and temperature regime.

  13. Computational Studies of Physical Properties of Boron Carbide

    Energy Technology Data Exchange (ETDEWEB)

    Lizhi Ouyang

    2011-09-30

    The overall goal is to provide valuable insight in to the mechanisms and processes that could lead to better engineering the widely used boron carbide which could play an important role in current plight towards greener energy. Carbon distribution in boron carbide, which has been difficult to retrieve from experimental methods, is critical to our understanding of its structure-properties relation. For modeling disorders in boron carbide, we implemented a first principles method based on supercell approach within our G(P,T) package. The supercell approach was applied to boron carbide to determine its carbon distribution. Our results reveal that carbon prefers to occupy the end sites of the 3-atom chain in boron carbide and further carbon atoms will distribute mainly on the equatorial sites with a small percentage on the 3-atom chains and the apex sites. Supercell approach was also applied to study mechanical properties of boron carbide under uniaxial load. We found that uniaxial load can lead to amorphization. Other physical properties of boron carbide were calculated using the G(P,T) package.

  14. Cements with low Clinker Content

    Science.gov (United States)

    García-Lodeiro, I.; Fernández-Jiménez, A.; Palomo, A.

    2015-11-01

    Hybrid alkaline cements are multi-component systems containing a high percentage of mineral additions (fly ash, blast furnace slag), low proportions (alkaline activators. The substantially lower amount of clinker needed to manufacture these binders in comparison to ordinary Portland cement is both economically and ecologically beneficial. Their enormous versatility in terms of the raw materials used has made them the object of considerable interest. The present study explored the mechanical strength of binary blends mixes; B1= 20% clinker (CK) + 80% fly ash (FA) and B2=20% clinker + 80% blast furnace slag (BFS), both hydrated in the presence and absence of an alkaline activator specifically designed for this purpose. The use of the activator enhanced the development of early age strength considerably. All the hydrated matrices were characterised with XRD, SEM/EDX and (29Si and 27Al) NMR. The use of the alkaline activator generated reaction products consisting primarily of a mix of gels ((N,C)-A-S-H and C-A-S-H) whose respective proportions were found to depend upon system composition and initial reactivity.

  15. ROTARY SCREW SYSTEMS IN CEMENT

    Directory of Open Access Journals (Sweden)

    Taratuta V. D.

    2016-01-01

    Full Text Available The article presents results of research of rotary-screw systems in relation to the creation of rotary kilns for the annealing of-cuttings in the preparation of cement clinker. Using the proposed design, in comparison with known designs of similar purpose, it significantly improves performance, reduces size and power consumption through the use of rotary screw systems in the form of screw rotors and drums made hollow with sidewalls assembled from separate strips or plates of different geometrical shapes with form inside the screw breaks or smooth edges, screw surfaces and screw grooves. It is shown that the housing of the rotary kiln is expedient to produce helical surfaces whose centers of curvature are located within the housing. Using the proposed constructions rotary kiln during the firing when preparing cement wedge can increase the speed of rotation of the housing, furnaces 5-10 times due to changes in the rotary-screw systems increase efficiency and reduce the size of furnaces

  16. Pack cementation coatings for alloys

    Energy Technology Data Exchange (ETDEWEB)

    He, Yi-Rong; Zheng, Minhui; Rapp, R.A. [Ohio State Univ., Columbus, OH (United States)

    1996-08-01

    The halide-activated pack cementation process was modified to produce a Ge-doped silicide diffusion coating on a Cr-Cr{sub 2}Nb alloy in a single processing step. The morphology and composition of the coating depended both on the composition of the pack and on the composition and microstructure of the substrate. Higher Ge content in the pack suppressed the formation of CrSi{sub 2} and reduced the growth kinetics of the coating. Ge was not homogeneously distributed in the coatings. In cyclic and isothermal oxidation in air at 700 and 1050{degrees}C, the Ge-doped silicide coating protected the Cr-Nb alloys from significant oxidation by the formation of a Ge-doped silica film. The codeposition and diffusion of aluminum and chromium into low alloy steel have been achieved using elemental Al and Cr powders and a two-step pack cementation process. Sequential process treatments at 925{degrees}C and 1150{degrees}C yield dense and uniform ferrite coatings, whose compositions are close to either Fe{sub 3}Al or else FeAl plus a lower Cr content, when processed under different conditions. The higher content of Al in the coatings was predicted by thermodynamic calculations of equilibrium in the gas phase. The effect of the particle size of the metal powders on the surface composition of the coating has been studied for various combinations of Al and Cr powders.

  17. The role of cemented WC substrate morphology on the diamond film growth and cracking resistance

    International Nuclear Information System (INIS)

    Chemical vapor deposition (CVD) synthetic diamond film is well known and widely studied recently for its potential applications in many engineering fields. Due to its extreme strength and hardness, good abrasive resistance, and low friction coefficient, the synthetic film can be used in tribological situations such as machining or wear resistant coatings. In these cases, the film can be grown on cutting tools, dies or sleeves directly. It is expected that the grown film must possess good properties such as film uniformity, smoothness, and especially good adhesion strength (cracking resistance). And these properties are believed to relate to the substrate morphology intimately. In this paper, the authors report on an investigation of the influence of cemented tungsten carbide substrate morphology on the diamond film growth and cracking resistance

  18. Microstructure and Properties of Plasma Spraying Boron Carbide Coating

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Microstructure of plasma spray boron carbide coating was studied by SEM and TEM. Its physical,mechanical and electrical properties were measured. The results showed that high microhardness,modulus and Iow porosity of B4C coating were manufactured by plasma spray. It was lamellar packing and dense. The B4C coating examined here contained two principal structures and two impurity phase besides major phase. The relatively small value of Young′s modulus, comparing with that of the bulk materials, is explained by porosity. The Fe impurity phase could account for the relatively high electrical conductivity of boron carbide coating by comparing with the general boron carbide materials.

  19. Hugoniot equation of state and dynamic strength of boron carbide

    Science.gov (United States)

    Grady, Dennis E.

    2015-04-01

    Boron carbide ceramics have been particularly problematic in attempts to develop adequate constitutive model descriptions for purposes of analysis of dynamic response in the shock and impact environment. Dynamic strength properties of boron carbide ceramic differ uniquely from comparable ceramics. Furthermore, boron carbide is suspected, but not definitely shown, to undergoing polymorphic phase transformation under shock compression. In the present paper, shock-wave compression measurements conducted over the past 40 years are assessed for the purpose of achieving improved understanding of the dynamic equation of state and strength of boron carbide. In particular, attention is focused on the often ignored Los Alamos National Laboratory (LANL) Hugoniot measurements performed on porous sintered boron carbide ceramic. The LANL data are shown to exhibit two compression anomalies on the shock Hugoniot within the range of 20-60 GPa that may relate to crystallographic structure transitions. More recent molecular dynamics simulations on the compressibility of the boron carbide crystal lattice reveal compression transitions that bear similarities to the LANL Hugoniot results. The same Hugoniot data are complemented with dynamic isentropic compression data for boron carbide extracted from Hugoniot measurements on boron carbide and copper granular mixtures. Other Hugoniot measurements, however, performed on near-full-density boron carbide ceramic differ markedly from the LANL Hugoniot data. These later data exhibit markedly less compressibility and tend not to show comparable anomalies in compressibility. Alternative Hugoniot anomalies, however, are exhibited by the near-full-density data. Experimental uncertainty, Hugoniot strength, and phase transformation physics are all possible explanations for the observed discrepancies. It is reasoned that experimental uncertainty and Hugoniot strength are not likely explanations for the observed differences. The notable mechanistic

  20. Hugoniot equation of state and dynamic strength of boron carbide

    Energy Technology Data Exchange (ETDEWEB)

    Grady, Dennis E. [Applied Research Associates, Southwest Division, 4300 San Mateo Blvd NE, A-220, Albuquerque, New Mexico 87110-129 (United States)

    2015-04-28

    Boron carbide ceramics have been particularly problematic in attempts to develop adequate constitutive model descriptions for purposes of analysis of dynamic response in the shock and impact environment. Dynamic strength properties of boron carbide ceramic differ uniquely from comparable ceramics. Furthermore, boron carbide is suspected, but not definitely shown, to undergoing polymorphic phase transformation under shock compression. In the present paper, shock-wave compression measurements conducted over the past 40 years are assessed for the purpose of achieving improved understanding of the dynamic equation of state and strength of boron carbide. In particular, attention is focused on the often ignored Los Alamos National Laboratory (LANL) Hugoniot measurements performed on porous sintered boron carbide ceramic. The LANL data are shown to exhibit two compression anomalies on the shock Hugoniot within the range of 20–60 GPa that may relate to crystallographic structure transitions. More recent molecular dynamics simulations on the compressibility of the boron carbide crystal lattice reveal compression transitions that bear similarities to the LANL Hugoniot results. The same Hugoniot data are complemented with dynamic isentropic compression data for boron carbide extracted from Hugoniot measurements on boron carbide and copper granular mixtures. Other Hugoniot measurements, however, performed on near-full-density boron carbide ceramic differ markedly from the LANL Hugoniot data. These later data exhibit markedly less compressibility and tend not to show comparable anomalies in compressibility. Alternative Hugoniot anomalies, however, are exhibited by the near-full-density data. Experimental uncertainty, Hugoniot strength, and phase transformation physics are all possible explanations for the observed discrepancies. It is reasoned that experimental uncertainty and Hugoniot strength are not likely explanations for the observed differences. The notable

  1. Separation of Nuclear Fuel Surrogates from Silicon Carbide Inert Matrix

    International Nuclear Information System (INIS)

    The objective of this project has been to identify a process for separating transuranic species from silicon carbide (SiC). Silicon carbide has become one of the prime candidates for the matrix in inert matrix fuels, (IMF) being designed to reduce plutonium inventories and the long half-lives actinides through transmutation since complete reaction is not practical it become necessary to separate the non-transmuted materials from the silicon carbide matrix for ultimate reprocessing. This work reports a method for that required process

  2. Plasma metallurgical production of nanocrystalline borides and carbides

    Science.gov (United States)

    Galevsky, G. V.; Rudneva, V. V.; Cherepanov, A. N.; Galevsky, S. G.; Efimova, K. A.

    2016-09-01

    he experience in production and study of properties of nanocrystalline borides and chromium carbides, titanium, silicon was summarized. The design and features of the vertical three-jet once-through reactor with power 150 kW, used in the plasma metallurgical production, was described. The technological, thermotechnical and resource characteristics of the reactor were identified. The parameters of borides and carbides synthesis, their main characteristics in the nanodispersed state and equipment-technological scheme of production were provided. Evaluation of engineering-and-economical performance of the laboratory and industrial levels of borides and carbides production and the state corresponding to the segment of the world market was carried out.

  3. Oxide film assisted dopant diffusion in silicon carbide

    Energy Technology Data Exchange (ETDEWEB)

    Tin, Chin-Che, E-mail: cctin@physics.auburn.ed [Department of Physics, Auburn University, Alabama 36849 (United States); Mendis, Suwan [Department of Physics, Auburn University, Alabama 36849 (United States); Chew, Kerlit [Department of Electrical and Electronic Engineering, Faculty of Engineering and Science, Universiti Tunku Abdul Rahman, Kuala Lumpur (Malaysia); Atabaev, Ilkham; Saliev, Tojiddin; Bakhranov, Erkin [Physical Technical Institute, Uzbek Academy of Sciences, 700084 Tashkent (Uzbekistan); Atabaev, Bakhtiyar [Institute of Electronics, Uzbek Academy of Sciences, 700125 Tashkent (Uzbekistan); Adedeji, Victor [Department of Chemistry, Geology and Physics, Elizabeth City State University, North Carolina 27909 (United States); Rusli [School of Electrical and Electronic Engineering, Nanyang Technological University (Singapore)

    2010-10-01

    A process is described to enhance the diffusion rate of impurities in silicon carbide so that doping by thermal diffusion can be done at lower temperatures. This process involves depositing a thin film consisting of an oxide of the impurity followed by annealing in an oxidizing ambient. The process uses the lower formation energy of silicon dioxide relative to that of the impurity-oxide to create vacancies in silicon carbide and to promote dissociation of the impurity-oxide. The impurity atoms then diffuse from the thin film into the near-surface region of silicon carbide.

  4. Material properties of silicon and silicon carbide foams

    Science.gov (United States)

    Jacoby, Marc T.; Goodman, William A.

    2005-08-01

    Silicon and silicon carbide foams provide the lightweighting element for Schafer Corporation's silicon and silicon carbide lightweight mirror systems (SLMSTM and SiC-SLMSTM). SLMSTM and SiC-SLMSTM provide the enabling technology for manufacturing lightweight, athermal optical sub-assemblies and instruments. Silicon and silicon carbide foam samples were manufactured and tested under a Schafer-funded Internal Research and Development program in various configurations to obtain mechanical and thermal property data. The results of the mechanical tests that are reported in this paper include Young's modulus, compression strength, tensile strength, Poisson's ratio and vibrational damping. The results of the thermal tests include thermal conductivity and coefficient of thermal expansion.

  5. Analysis of carbides and inclusions in high speed tool steels

    DEFF Research Database (Denmark)

    Therkildsen, K.T.; Dahl, K.V.

    2002-01-01

    The fracture surfaces of fatigued specimens were investigated using scanning electron microscopy (SEM) and energy dispersive x-ray spectroscopy (EDS). The aim was to quantify the distribution of cracked carbides and non-metallic inclusions on the fracturesurfaces as well as on polished cross......-metallic inclusions and the crack initiation. Surprisingly, no differences were found between the carbide size distributions of the micro-clean and conventional grades.Also, the distribution of the fractured carbides was found to be the same regardless of steel type, manufacturing method or location on the specimen....

  6. Silicon Carbide Nanotube Oxidation at High Temperatures

    Science.gov (United States)

    Ahlborg, Nadia; Zhu, Dongming

    2012-01-01

    Silicon Carbide Nanotubes (SiCNTs) have high mechanical strength and also have many potential functional applications. In this study, SiCNTs were investigated for use in strengthening high temperature silicate and oxide materials for high performance ceramic nanocomposites and environmental barrier coating bond coats. The high · temperature oxidation behavior of the nanotubes was of particular interest. The SiCNTs were synthesized by a direct reactive conversion process of multiwall carbon nanotubes and silicon at high temperature. Thermogravimetric analysis (TGA) was used to study the oxidation kinetics of SiCNTs at temperatures ranging from 800degC to1300degC. The specific oxidation mechanisms were also investigated.

  7. Reaction Kinetics of Nanostructured Silicon Carbide

    Science.gov (United States)

    Wallis, Kendra; Zerda, T. W.

    2006-10-01

    Nanostructured silicon carbide (SiC) is of interest particularly for use in nanocomposites that demonstrate high hardness as well as for use in semiconductor applications. Reaction kinetics studies of solid-solid reactions are relatively recent and present a method of determining the reaction mechanism and activation energy by measuring reaction rates. We have used induction heating to heat quickly, thus reducing the error in reaction time measurements. Data will be presented for reactions using silicon nanopowder (melting point of silicon. Using the well-known Avrami-Erofeev model, a two-parameter chi- square fit of the data provided a rate constant (k) and parameter (n), related to the reaction mechanism, for each temperature. From these data, an activation energy of 138 kJ/mol was calculated. In addition, the parameter n suggests the reaction mechanism, which will also be discussed. Experiments are continuing at higher temperatures to consider the liquid- solid reaction as well.

  8. Thermal Conductivity of Uranium Nitride and Carbide

    Directory of Open Access Journals (Sweden)

    B. Szpunar

    2014-01-01

    Full Text Available We investigate the electronic thermal conductivity of alternative fuels like uranium nitride and uranium carbide. We evaluate the electronic contribution to the thermal conductivity, by combining first-principles quantum-mechanical calculations with semiclassical correlations. The electronic structure of UN and UC was calculated using Quantum Espresso code. The spin polarized calculations were performed for a ferromagnetic and antiferromagnetic ordering of magnetic moments on uranium lattice and magnetic moment in UC was lower than in UN due to stronger hybridization between 2p electrons of carbon and 5f electrons of uranium. The nonmagnetic electronic structure calculations were used as an input to BolzTrap code that was used to evaluate the electronic thermal conductivity. It is predicted that the thermal conductivity should increase with the temperature increase, but to get a quantitative agreement with the experiment at higher temperatures the interaction of electrons with phonons (and electron-electron scattering needs to be included.

  9. Radiation damage of transition metal carbides

    Energy Technology Data Exchange (ETDEWEB)

    Dixon, G.

    1991-01-01

    In this grant period we have investigated electrical properties of transition metal carbides and radiation-induced defects produced by low-temperature electron irradiation in them. Special attention has been given to the composition VC[sub 0.88] in which the vacancies on the carbon sublattice of this fcc crystal order to produce a V[sub 8]C[sub 7] superlattice. The existence of this superlattice structure was found to make the crystal somewhat resistant to radiation damage at low doses and/or at ambient temperature. At larger doses significant changes in the resistivity are produced. Annealing effects were observed which we believe to be connected with the reconstitution of the superlattice structure.

  10. Stored energy in irradiated silicon carbide

    Energy Technology Data Exchange (ETDEWEB)

    Snead, L.L.; Burchell, T.D. [Oak Ridge National Lab., TN (United States)

    1997-04-01

    This report presents a short review of the phenomenon of Wigner stored energy release from irradiated graphite and discusses it in relation to neutron irradiation of silicon carbide. A single published work in the area of stored energy release in SiC is reviewed and the results are discussed. It appears from this previous work that because the combination of the comparatively high specific heat of SiC and distribution in activation energies for recombining defects, the stored energy release of SiC should only be a problem at temperatures lower than those considered for fusion devices. The conclusion of this preliminary review is that the stored energy release in SiC will not be sufficient to cause catastrophic heating in fusion reactor components, though further study would be desirable.

  11. Gas emission from ultradispersed carbide powders

    International Nuclear Information System (INIS)

    The process of gas emission from the ultra-dispersed carbides (B4C, SiC, TiC) powders formed by pulsed plasma synthesis technology (condensator discharge) in the environment of corresponding chlorides and methan with the additions of H2 and Ar was investigated. The emitted gases consisted of CH4, H2O, Co(N2), CO2. Calculated heats of gas emission processes (less than 200 kJ/mol) for different components show their adsorption nature up to 700 deg C. The emission of components having mass numbers 28 and 44 raises at higher temperatures that can be considered as a consequence of high temperature reactions between oxygen and carbon containing phases in synthesized powders

  12. Microwave hybrid synthesis of silicon carbide nanopowders

    International Nuclear Information System (INIS)

    Nanosized silicon carbide powders were synthesised from a mixture of silica gel and carbon through both the conventional and microwave heating methods. Reaction kinetics of SiC formation were found to exhibit notable differences for the samples heated in microwave field and furnace. In the conventional method SiC nanopowders can be synthesised after 105 min heating at 1500 deg. C in a coke-bed using an electrical tube furnace. Electron microscopy studies of these powders showed the existence of equiaxed SiC nanopowders with an average particle size of 8.2 nm. In the microwave heating process, SiC powders formed after 60 min; the powder consisted of a mixture of SiC nanopowders (with two average particle sizes of 13.6 and 58.2 nm) and particles in the shape of long strands (with an average diameter of 330 nm)

  13. Thermal Oxidation of Silicon Carbide Substrates

    Institute of Scientific and Technical Information of China (English)

    Xiufang Chen; Li'na Ning; Yingmin Wang; Juan Li; Xiangang Xu; Xiaobo Hu; Minhua Jiang

    2009-01-01

    Thermal oxidation was used to remove the subsurface damage of silicon carbide (SiC) surfaces. The anisotrow of oxidation and the composition of oxide layers on Si and C faces were analyzed. Regular pits were observed on the surface after the removal of the oxide layers, which were detrimental to the growth of high quality epitaxial layers. The thickness and composition of the oxide layers were characterized by Rutherford backscat-tering spectrometry (RBS) and X-ray photoelectron spectroscopy (XPS), respectively. Epitaxial growth was performed in a metal organic chemical vapor deposition (MOCVD) system. The substrate surface morphol-ogy after removing the oxide layer and gallium nitride (GaN) epilayer surface were observed by atomic force microscopy (AFM). The results showed that the GaN epilayer grown on the oxidized substrates was superior to that on the unoxidized substrates.

  14. Preparation of Silicon Carbide with High Properties

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In order to prepare silicon carbide with high properties, three kinds of SiC powders A, B, and C with different composition and two kinds of additives, which were Y2O3-Al2O3 system and Y2O3-La2O3 system, were used in this experiment. The properties of hot-pressed SiC ceramics were measured. With the same additives, different SiC powder resulted in different properties. On the other hand, with the same SiC powder, increasing the amount of the additive Y2O3-Al2O3 improved properties of SiC ceramics at room temperature, and increasing the amount of the additive Y2O3-La2O3 improved property SiC ceramics at elevated temperature. In addition, the microstructure of SiC ceramics was studied by scanning electron microscopy.

  15. Neutron irradiation induced amorphization of silicon carbide

    International Nuclear Information System (INIS)

    This paper provides the first known observation of silicon carbide fully amorphized under neutron irradiation. Both high purity single crystal hcp and high purity, highly faulted (cubic) chemically vapor deposited (CVD) SiC were irradiated at approximately 60 C to a total fast neutron fluence of 2.6 x 1025 n/m2. Amorphization was seen in both materials, as evidenced by TEM, electron diffraction, and x-ray diffraction techniques. Physical properties for the amorphized single crystal material are reported including large changes in density (-10.8%), elastic modulus as measured using a nanoindentation technique (-45%), hardness as measured by nanoindentation (-45%), and standard Vickers hardness (-24%). Similar property changes are observed for the critical temperature for amorphization at this neutron dose and flux, above which amorphization is not possible, is estimated to be greater than 130 C

  16. Neutron irradiation induced amorphization of silicon carbide

    Energy Technology Data Exchange (ETDEWEB)

    Snead, L.L.; Hay, J.C. [Oak Ridge National Lab., TN (United States)

    1998-09-01

    This paper provides the first known observation of silicon carbide fully amorphized under neutron irradiation. Both high purity single crystal hcp and high purity, highly faulted (cubic) chemically vapor deposited (CVD) SiC were irradiated at approximately 60 C to a total fast neutron fluence of 2.6 {times} 10{sup 25} n/m{sup 2}. Amorphization was seen in both materials, as evidenced by TEM, electron diffraction, and x-ray diffraction techniques. Physical properties for the amorphized single crystal material are reported including large changes in density ({minus}10.8%), elastic modulus as measured using a nanoindentation technique ({minus}45%), hardness as measured by nanoindentation ({minus}45%), and standard Vickers hardness ({minus}24%). Similar property changes are observed for the critical temperature for amorphization at this neutron dose and flux, above which amorphization is not possible, is estimated to be greater than 130 C.

  17. Chemical Mechanical Polishing of Silicon Carbide

    Science.gov (United States)

    Powell, J. Anthony; Pirouz

    1999-01-01

    The High Temperature Integrated Electronics and Sensors (HTIES) team at the NASA Lewis Research Center is developing silicon carbide (SiC) as an enabling electronic technology for many aerospace applications. The Lewis team is focusing on the chemical vapor deposition of the thin, single-crystal SiC films from which devices are fabricated. These films, which are deposited (i.e., epitaxially "grown") on commercial wafers, must consist of a single crystal with very few structural defects so that the derived devices perform satisfactorily and reliably. Working in collaboration (NASA grant) with Professor Pirouz of Case Western Reserve University, we developed a chemical-mechanical polishing (CMP) technique for removing the subsurface polishing damage prior to epitaxial growth of the single-crystal SiC films.

  18. Extraoral Cementation Technique to Minimize Cement-Associated Peri-implant Marginal Bone Loss: Can a Thin Layer of Zinc Oxide Cement Provide Sufficient Retention?

    Science.gov (United States)

    Frisch, Eberhard; Ratka-Krüger, Petra; Weigl, Paul; Woelber, Johan

    2016-01-01

    This report describes the use of laboratory-fabricated crown intaglio replicas for extraorally prepared cementation of fixed restorations to implants. This technique minimizes excess cement and may therefore reduce the risk of cement-related marginal peri-implant bone loss. It is unclear whether the remaining thin layer of luting agent provides sufficient retention if low-adhesive zinc oxide (ZnO) cement is used. In 85 consecutive patients, 113 single crowns were cemented to implants using extraoral cementation technique (ECT) and ZnO cement. All patients were followed for 6 months and investigated for decementation. Seven events of decementation (incidence: 6.19%) were found in 7 patients (8.24%). ECT may represent a viable cementation technique for implant-supported single crowns, even using low-adhesion cements. PMID:27479343

  19. Helium behaviour in implanted boron carbide

    Directory of Open Access Journals (Sweden)

    Motte Vianney

    2015-01-01

    Full Text Available When boron carbide is used as a neutron absorber in nuclear power plants, large quantities of helium are produced. To simulate the gas behaviour, helium implantations were carried out in boron carbide. The samples were then annealed up to 1500 °C in order to observe the influence of temperature and duration of annealing. The determination of the helium diffusion coefficient was carried out using the 3He(d,p4He nuclear reaction (NRA method. From the evolution of the width of implanted 3He helium profiles (fluence 1 × 1015/cm2, 3 MeV corresponding to a maximum helium concentration of about 1020/cm3 as a function of annealing temperatures, an Arrhenius diagram was plotted and an apparent diffusion coefficient was deduced (Ea = 0.52 ± 0.11 eV/atom. The dynamic of helium clusters was observed by transmission electron microscopy (TEM of samples implanted with 1.5 × 1016/cm2, 2.8 to 3 MeV 4He ions, leading to an implanted slab about 1 μm wide with a maximum helium concentration of about 1021/cm3. After annealing at 900 °C and 1100 °C, small (5–20 nm flat oriented bubbles appeared in the grain, then at the grain boundaries. At 1500 °C, due to long-range diffusion, intra-granular bubbles were no longer observed; helium segregates at the grain boundaries, either as bubbles or inducing grain boundaries opening.

  20. Dermatoses in cement workers in southern Taiwan.

    Science.gov (United States)

    Guo, Y L; Wang, B J; Yeh, K C; Wang, J C; Kao, H H; Wang, M T; Shih, H C; Chen, C J

    1999-01-01

    Construction workers are known to have occupational dermatoses. The prevalence of such dermatoses was unknown in Taiwanese construction workers. The objective of this study was to determine the work exposure, prevalence of skin manifestations, and sensitivity to common contact allergens in cement workers of southern Taiwan. A total of 1147 current regular cement workers were telephone-interviewed about skin problems during the past 12 months, work exposure, and personal protection. Among those interviewed, 166 were examined and patch tested with common contact allergens. A high % of cement workers reported skin problems in the past 12 months. More men (13.9%) reported skin problems possibly related to work than women (5.4%). Prevalence was associated with lower use of gloves, duration of work as cement worker, and more time in jobs involving direct manual handling of cement, especially tiling. A high % of dermatitis was noted in the 166 workers examined, which correlated with reported skin problems. On patch testing, construction workers had a high frequency of sensitivity to chromate. Sensitivity to chromate or cobalt was associated with reported skin problems, or dorsal hand dermatitis on examination. These workers' dermatitis was under-diagnosed and inadequately managed. It is concluded that cement workers in southern Taiwan had a high prevalence of skin problems related to cement use. Protective measures, work practice, and physician education should be improved to prevent or manage such problems.

  1. Effect of cements on fracture resistance of monolithic zirconia crowns

    OpenAIRE

    Nakamura, Keisuke; Mouhat, Mathieu; Nergård, John Magnus; Lægreid, Solveig Jenssen; Kanno, Taro; Milleding, Percy; Örtengren, Ulf

    2016-01-01

    Abstract Objectives The present study investigated the effect of cements on fracture resistance of monolithic zirconia crowns in relation to their compressive strength. Materials and methods Four different cements were tested: zinc phosphate cement (ZPC), glass-ionomer cement (GIC), self-adhesive resin-based cement (SRC) and resin-based cement (RC). RC was used in both dual cure mode (RC-D) and chemical cure mode (RC-C). First, the compressive strength of each cement was tested according to a...

  2. Laboratory studies on the longevity of cement grouts

    International Nuclear Information System (INIS)

    This paper describes laboratory studies of the longevity of cement-based grouts being carried out as part of the International Stripa Project Phase III. The longevity properties determined for a reference grout (90% Sulphate Resistant Portland Cement, 10% silica fume, 0.4< water/cement<0.6 and superplasticizer) are compared with those of a slag cement grout. Laboratory tests have been carried out to determine the following: the mechanistic function of superplasticizer in fresh cement pastes; the leachability of the sorbed superplasticizer and its location in the structure of hardened cement paste; and the general leaching properties of selected cement-based grouts

  3. Status of advanced carbide fuels: Past, present, and future

    Science.gov (United States)

    Anghaie, Samim; Knight, Travis

    2002-01-01

    Solid solution, mixed uranium/refractory metal carbide fuels such as (U, Zr, Nb)C, so called ternary carbide or tri-carbide fuels have great potential for applications in next generation advanced nuclear power reactors. Because of their high melting points, high thermal conductivity, improved resistance to hot hydrogen corrosion, and good fission product retention, these advanced nuclear fuels have great potential for high performance reactors with increased safety margins. Despite these many benefits, some concerns regarding carbide fuels include compatibility issues with coolant and/or cladding materials and their endurance under the extreme conditions associated with nuclear thermal propulsion. The status of these fuels is reviewed to characterize their performance for space nuclear power applications. Results of current investigations are presented and as well as future directions of study for these advanced nuclear fuels. .

  4. Radial furnace shows promise for growing straight boron carbide whiskers

    Science.gov (United States)

    Feingold, E.

    1967-01-01

    Radial furnace, with a long graphite vaporization tube, maintains a uniform thermal gradient, favoring the growth of straight boron carbide whiskers. This concept seems to offer potential for both the quality and yield of whiskers.

  5. On surface Raman scattering and luminescence radiation in boron carbide.

    Science.gov (United States)

    Werheit, H; Filipov, V; Schwarz, U; Armbrüster, M; Leithe-Jasper, A; Tanaka, T; Shalamberidze, S O

    2010-02-01

    The discrepancy between Raman spectra of boron carbide obtained by Fourier transform Raman and conventional Raman spectrometry is systematically investigated. While at photon energies below the exciton energy (1.560 eV), Raman scattering of bulk phonons of boron carbide occurs, photon energies exceeding the fundamental absorption edge (2.09 eV) evoke additional patterns, which may essentially be attributed to luminescence or to the excitation of Raman-active processes in the surface region. The reason for this is the very high fundamental absorption in boron carbide inducing a very small penetration depth of the exciting laser radiation. Raman excitations essentially restricted to the boron carbide surface region yield spectra which considerably differ from bulk phonon ones, thus indicating structural modifications.

  6. Microwave synthesis of phase-pure, fine silicon carbide powder

    International Nuclear Information System (INIS)

    Fine, monophasic silicon carbide powder has been synthesized by direct solid-state reaction of its constituents namely silicon and carbon in a 2.45 GHz microwave field. Optimum parameters for the silicon carbide phase formation have been determined by varying reaction time and reaction temperature. The powders have been characterized for their particle size, surface area, phase composition (X-ray diffraction) and morphology (scanning electron microscope). Formation of phase-pure silicon carbide can be achieved at 1300 deg. C in less than 5 min of microwave exposure, resulting in sub-micron-sized particles. The free energy values for Si + C → SiC reaction were calculated for different temperatures and by comparing them with the experimental results, it was determined that phase-pure silicon carbide can be achieved at around 1135 deg. C

  7. Supported molybdenum carbide for higher alcohol synthesis from syngas

    DEFF Research Database (Denmark)

    Wu, Qiongxiao; Christensen, Jakob Munkholt; Chiarello, Gian Luca;

    2013-01-01

    supported molybdenum carbide are significantly higher compared to the bulk carbide. The CO conversion reaches a maximum, when about 20wt% Mo2C is loaded on active carbon. The selectivity to higher alcohols increases with increasing Mo2C loading on active carbon and reaches a maximum over bulk molybdenum...... carbide, while the selectivity to methanol follows the opposite trend. The effect of Mo2C loading on the alcohol selectivity at a fixed K/Mo molar ratio of 0.14 could be related to the amount of K2CO3 actually on the active Mo2C phase and the size, structure and composition of the supported carbide...... clusters. Unpromoted, active carbon supported Mo2C exhibits a high activity for CO conversion with hydrocarbons as the dominant products. The K2CO3 promoter plays an essential role in directing the selectivity to alcohols rather than to hydrocarbons. The optimum selectivity toward higher alcohols and total...

  8. Novel Manufacturing Process for Unique Mixed Carbide Refractory Composites Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This STTR Phase I project will establish the feasibility of an innovative manufacturing process to fabricate a range of unique hafnium/silicon based carbide...

  9. Process for preparing fine grain silicon carbide powder

    Science.gov (United States)

    Wei, G.C.

    Method of producing fine-grain silicon carbide powder comprises combining methyltrimethoxysilane with a solution of phenolic resin, acetone and water or sugar and water, gelling the resulting mixture, and then drying and heating the obtained gel.

  10. Analytical chemistry methods for boron carbide absorber material. [Standard

    Energy Technology Data Exchange (ETDEWEB)

    DELVIN WL

    1977-07-01

    This standard provides analytical chemistry methods for the analysis of boron carbide powder and pellets for the following: total C and B, B isotopic composition, soluble C and B, fluoride, chloride, metallic impurities, gas content, water, nitrogen, and oxygen. (DLC)

  11. Synthesis of pure Portland cement phases

    DEFF Research Database (Denmark)

    Wesselsky, Andreas; Jensen, Ole Mejlhede

    2009-01-01

    Pure phases commonly found in Portland cement clinkers are often used to test cement hydration behaviour in simplified experimental conditions. The synthesis of these phases is covered in this paper, starting with a description of phase relations and possible polymorphs of the four main phases...... in Portland cement, i.e. tricalcium silicate, dicalcium silicate, tricalcium aluminate and tetracalcium alumino ferrite. Details of the The process of solid state synthesis are is described in general including practical advice on equipment and techniques. Finally In addition, some exemplary mix compositions...

  12. Silica Transport and Cementation in Quartz Aggregates

    Science.gov (United States)

    Pebble, C.; Farver, J.; Onasch, C.; Winslow, D.

    2008-12-01

    Silica transport and cementation in quartz aggregates have been experimentally investigated. Starting materials include a natural quartz arenite (Pocono sandstone), sized clasts of synthetic quartz, and sized grains of disaggregated natural sandstones. Experimental charges consisted of amorphous silica powder (~25 mg), AlCl3 powder (~3 mg), 25 wt% NaCl brine solution (~20 mg), and the starting material (~150 mg). The charges were weld-sealed in gold capsules and run in cold-seal pressure vessels at 300°C to 600°C at 150 MPa confining pressure for up to 4 weeks. Detailed calibrations of the furnaces indicate the maximum temperature variation across the length of the sample charges (3-7mm) was vacuum impregnated with epoxy containing a blue dye and sawn in half along the long axis of the sample charge. The nature and amount of silica transport and cementation in the samples was determined by a combination of Cathodoluminescence (CL), Light Microscopy (LM), and Scanning Electron Microscopy (SEM). Photomosaics of the samples were collected and the amount of cement, porosity, and average grain sizes were determined by point-counting. The cement was easily recognized from the quartz grains by the difference in luminescence. The experiments indicate that the presence of amorphous silica results in rapid silica cementation in quartz aggregates (e.g., up to 12% cement by volume in 4 weeks at 450°C). The amount of cementation is a function of substrate type, time, temperature, and ionic strength of the brine. The rate of silica transport through the length of the experimental charge appears to be limited by the silica solubility and its rapid depletion by cementation. Although most of the cement was derived from the amorphous silica, evidence for local dissolution-precipitation was observed. The experiments demonstrate that the mobility of silica, and consequent precipitation of cement, does not require a temperature or pressure gradient as is commonly assumed. Rather

  13. INFLUENCE OF GLASS CULLET IN CEMENT PASTES

    Institute of Scientific and Technical Information of China (English)

    A.Karamberi; E.Chaniotakis; D.Papageorgiou; A.Moutsatsou

    2006-01-01

    The present study investigates glass and cement compatibility with a view to use glass as a cement replacement. Amber, flint and green glasses were chosen due to their prevalence in the Greek market as packaging materials. The factors under investigation were the pozzolanicity of the glass cullet, the hydration rate and the mechanical strength development of the cement pastes, as well as the expansion of the specimens due to alkali-silica reaction.Moreover, the potential enhancement of glass pozzolanic activity was examined. The results of the study were encouraging to show the potentiality of utilising glass cullet in cementitious products.

  14. Reinforcement of osteosynthesis screws with brushite cement.

    Science.gov (United States)

    Van Landuyt, P; Peter, B; Beluze, L; Lemaître, J

    1999-08-01

    The fixation of osteosynthesis screws remains a severe problem for fracture repair among osteoporotic patients. Polymethyl-methacrylate (PMMA) is routinely used to improve screw fixation, but this material has well-known drawbacks such as monomer toxicity, exothermic polymerization, and nonresorbability. Calcium phosphate cements have been developed for several years. Among these new bone substitution materials, brushite cements have the advantage of being injectable and resorbable. The aim of this study is to assess the reinforcement of osteosynthesis screws with brushite cement. Polyurethane foams, whose density is close to that of cancellous bone, were used as bone model. A hole was tapped in a foam sample, then brushite cement was injected. Trabecular osteosynthesis screws were inserted. After 24 h of aging in water, the stripping force was measured by a pull-out test. Screws (4.0 and 6.5 mm diameter) and two foam densities (0.14 and 0.28 g/cm3) were compared. Cements with varying solid/liquid ratios and xanthan contents were used in order to obtain the best screw reinforcement. During the pull-out test, the stripping force first increases to a maximum, then drops to a steady-state value until complete screw extraction. Both maximum force and plateau value increase drastically in the presence of cement. The highest stripping force is observed for 6.5-mm screws reinforced with cement in low-density foams. In this case, the stripping force is multiplied by 3.3 in the presence of cement. In a second experiment, cements with solid/liquid ratio ranging from 2.0 to 3.5 g/mL were used with 6.5-mm diameter screws. In some compositions, xanthan was added to improve injectability. The best results were obtained with 2.5 g/mL cement containing xanthan and with 3.0 g/mL cements without xanthan. A 0.9-kN maximal stripping force was observed with nonreinforced screws, while 1.9 kN was reached with reinforced screws. These first results are very promising regarding screw

  15. Operating experience with KRAFTWERK UNION cementation line

    International Nuclear Information System (INIS)

    A facility is described designed for fixation in a cement matrix of the radioactive concentrate produced by thickening waste water from the Bohunice nuclear power plant. The cementation line output is 0.6 m3 concentrate/h. The concentrate is put in 200 l drums. The individual operating units, cement management, air conditioning, dosimetric monitoring and the building part are described. The requirements for the operators and the assessment of the quality of raw materials and the product are discussed. (M.D.). 3 figs., 4 refs

  16. Thermal behavior of asphalt cements

    International Nuclear Information System (INIS)

    Asphalt cements are highly complex mixtures of hydrocarbon molecules whose thermal behavior is of prime importance for petroleum and road industry. From DSC, the determination of several thermal properties of asphalts is given, e.g. glass-transition temperature and crystallized fraction content.The dissolution of a pure n-paraffin CnH2n+2 in an asphalt, as seen by DSC, should be a single peak. For 20g of these glasses change with time and temperature. The formation of the crystallized phases is superposed to the enthalpic relaxation of the glasses, making a kinetic study very difficult. (Copyright (c) 1998 Elsevier Science B.V., Amsterdam. All rights reserved.)

  17. Effect of cementing technique and cement type on thermal necrosis in hip resurfacing arthroplasty - a numerical study

    NARCIS (Netherlands)

    Janssen, D.; Srinivasan, P.; Scheerlinck, T.; Verdonschot, N.J.J.

    2012-01-01

    Femoral fractures within resurfacing implants have been associated with bone necrosis, possibly resulting from heat generated by cement polymerization. The amount of heat generated depends on cement mantle volume and type of cement. Using finite element analysis, the effect of cement type and volume

  18. The behavior of the micro-mechanical cement-bone interface affects the cement failure in total hip replacement

    NARCIS (Netherlands)

    Waanders, D.; Janssen, D.; Mann, K.A.; Verdonschot, N.J.J.

    2011-01-01

    In the current study, the effects of different ways to implement the complex micro-mechanical behavior of the cement-bone interface on the fatigue failure of the cement mantle were investigated. In an FEA-model of a cemented hip reconstruction the cement-bone interface was modeled and numerically im

  19. Dynamic compaction of boron carbide by a shock wave

    Science.gov (United States)

    Buzyurkin, Andrey E.; Kraus, Eugeny I.; Lukyanov, Yaroslav L.

    2016-10-01

    This paper presents experiments on explosive compaction of boron carbide powder and modeling of the stress state behind the shock front at shock loading. The aim of this study was to obtain a durable low-porosity compact sample. The explosive compaction technology is used in this problem because the boron carbide is an extremely hard and refractory material. Therefore, its compaction by traditional methods requires special equipment and considerable expenses.

  20. Platinum group metal nitrides and carbides: synthesis, properties and simulation

    Energy Technology Data Exchange (ETDEWEB)

    Ivanovskii, Alexander L [Institute of Solid State Chemistry, Urals Branch of the Russian Academy of Sciences, Ekaterinburg (Russian Federation)

    2009-04-30

    Experimental and theoretical data on new compounds, nitrides and carbides of the platinum group 4d and 5d metals (ruthenium, rhodium, palladium, osmium, iridium, platinum), published over the past five years are summarized. The extreme mechanical properties of platinoid nitrides and carbides, i.e., their high strength and low compressibility, are noted. The prospects of further studies and the scope of application of these compounds are discussed.

  1. ADHERENCE AND PROPERTIES OF SILICON CARBIDE BASED FILMS ON STEEL

    OpenAIRE

    Lelogeais, M.; Ducarroir, M.; Berjoan, R.

    1991-01-01

    Coatings of silicon carbide with various compositions have been obtained in a r.f plasma assisted process using tetramethylsilane and argon as input gases. Some properties against mechanical applications of such deposits on steel have been investigated. Residual stresses and hardness are reported and discussed in relation with plasma parameters and deposit composition. By scratch testing, it was shown that the silicon carbide films on steel denote a good adherence when compared with previous ...

  2. Rapid Wolff–Kishner reductions in a silicon carbide microreactor

    OpenAIRE

    Newman, Stephen G.; Gu, Lei; Lesniak, Christoph; Victor, Georg; Meschke, Frank; Abahmane, Lahbib; Jensen, Klavs F.

    2013-01-01

    Wolff–Kishner reductions are performed in a novel silicon carbide microreactor. Greatly reduced reaction times and safer operation are achieved, giving high yields without requiring a large excess of hydrazine. The corrosion resistance of silicon carbide avoids the problematic reactor compatibility issues that arise when Wolff–Kishner reductions are done in glass or stainless steel reactors. With only nitrogen gas and water as by-products, this opens the possibility of performing selective, l...

  3. Stability of MC Carbide Particles Size in Creep Resisting Steels

    Directory of Open Access Journals (Sweden)

    Vodopivec, F.

    2006-01-01

    Full Text Available Theoretical analysis of the dependence microstructure creep rate. Discussion on the effects of carbide particles size and their distribution on the base of accelerated creep tests on a steel X20CrMoV121 tempered at 800 °C. Analysis of the stability of carbide particles size in terms of free energy of formation of the compound. Explanation of the different effect of VC and NbC particles on accelerated creep rate.

  4. Process for preparing fine-grain metal carbide powder

    Science.gov (United States)

    Kennedy, C.R.; Jeffers, F.P.

    Fine-grain metal carbide powder suitable for use in the fabrication of heat resistant products is prepared by coating bituminous pitch on SiO/sub 2/ or Ta/sub 2/O/sub 5/ particles, heating the coated particles to convert the bituminous pitch to coke, and then heating the particles to a higher temperature to convert the particles to a carbide by reaction of said coke therewith.

  5. Synthesis of carbides of metals by electrodischarge method

    OpenAIRE

    Tsolin, Pavlo L.; Terekhov, Anatolii Yu.; Kuskova, Nataliia I.

    2014-01-01

    Initiation by electric discharge of plasma-chemical reaction which is accompanied by the erosion of electrodes material and by synthesis corresponding carbides is discussed. The object of the research is to establish possibility of synthesis of metal carbides during electrodischarge treatment of hydrocarbon liquid. Electrical discharge in the liquid hydrocarbons is studied experimentally using various materials of electrodes (titanium, aluminum, copper, niobium) as a method of synthesis of me...

  6. Preliminary study using pulsating water jet for bone cement demolition

    OpenAIRE

    S. Hloch; Kloc, J.; Foldyna, J.; Pude, F.; Smolko, I.; M. Zeleňák; Sitek, L. (Libor); Hvizdoš, P.; Monka, P.; Monková, K.; Kozak, D.; A. Stoić; A. Sedmak; Milosevic, M; Lehocká, D.

    2015-01-01

    The paper deals with the study of using the selective property of ultrasonic pulsating water jet for the disintegration of bone cement which creates the interface between femoral stem and trabecular bone tissue. For investigation, commercial bone cements were used. Bone cements were tested by nanoindentation in order to review their mechanical properties. A representative sample Palacos R+G was selected for disintegration of bone cement. Bone cements samples fixed between two plexiglass...

  7. ANALYSIS OF UNCERTAINTIES IN CEMENT INDUSTRY IN TURKEY

    OpenAIRE

    Kemal Yildirim; Omer Arioz

    2013-01-01

    Cement industry having 4,5 billion Dollars revenue and 1 billion Dollar export volume plays very important role in Turkey’s economy. Turkish cement industry is very sensitive to economic crisis and involves many uncertainties. In this study, price uncertainties, technological uncertainties, and price-technological uncertainties in Turkish cement industry were analyzed. The cement demand is mostly affected by demand to ready mixed concrete. Demand to cement is also related to the picture of co...

  8. Composite cements containing natural pozzolan and granulated blast furnace slag

    OpenAIRE

    Irassar, E. F.; Rahhal, V. F.; Donza, H. A.; Menéndez, G.; Bonavetti, V. L.

    2006-01-01

    For reasons of market demand and Portland cement production,the manufacture of cements with two or more separately ground additions to produce customized cements is becoming common practice.When pozzolan or slag content in this type of cements is high, however, the initial strength of the resulting product may be adversely impacted. This problem can be minimized by activating one or both of the replacement materials. The present study analyzes the effect of Portland cement additions such as p...

  9. Effect of Abutment Modification and Cement Type on Retention of Cement-Retained Implant Supported Crowns

    OpenAIRE

    Mitra Farzin; Kianoosh Torabi; Ahmad Hasan Ahangari; Reza Derafshi

    2014-01-01

    Objective: Provisional cements are commonly used to facilitate retrievability of cement-retained fixed implant restorations; but compromised abutment preparation may affect the retention of implant-retained crowns.The purpose of this study was to investigate the effect of abutment design and type of luting agent on the retentive strength of cement-retained implant restorations. Materials and Method: Two prefabricated abutments were attached to their corresponding analogs and embedded in an ac...

  10. Design, Fabrication and Performance of Boron-Carbide Control Elements

    International Nuclear Information System (INIS)

    A control blade design, incorporating boron-carbide (B4C) in stainless-steel tubes, was introduced into service in boiling water reactors in April 1961. Since that time this blade has become the standard reference control element in General Electric boiling-water reactors, replacing the 2% boron-stainless-steel blades previously used. The blades consist of a sheathed, cruciform array of small vertical stainless-steel tubes filled with compácted boron-carbide powder. The boron-carbide powder is confined longitudinally into several independent compartments by swaging over ball bearings located inside the tubes. The development and use of boron-carbide control rods is discussed in five phases: 1. Summary of experience with boron-steel blades and reasons for transition to boron-carbide control; 2. Design of the boron-carbide blade, beginning with developmental experiments, including early measurements performed in the AEC ''Control Rod Material and Development Program'' at the Vallecitos Atomic Laboratory, through a description of the final control blade configuration; 3. Fabrication of the blades and quality control procedures; 4. Results of confirmatory pre-operational mechanical and reactivity testing; and 5. Post-operational experience with the blades, including information on the results of mechanical inspection and reactivity testing after two years of reactor service. (author)

  11. Slagment Cement Improve the Cement Resistance Toward Acids Attack During Acidizing Treatment

    Directory of Open Access Journals (Sweden)

    Nik Khairul Irfan Bin Nik Ab. Lah.

    2013-05-01

    Full Text Available Acidizing treatment in past experience shows several zonal isolation problems after the treatment. This study presents the effect of the acid treatment toward class G cement and slagment cement as the improvement method to improve the cement resistance toward the acid. Lab experiments were conducted by immerge the respective cement cubes into 12% HCl/3% HF solution for 40 min before several analysis were conducted. Based on the result, the mass loss and compressive strength loss of the cement cubes decrease as the curing temperature and pressure increase due to more evenly distributed cement chemical composition crystal in high curing condition as shown in Scanning Electron Microscopy (SEM analysis. From X-Ray Diffraction (XRD and X-Ray Fluorescence (XRF analysis, only the first layer of the cement cubes shows chemical component change due to the reaction between the acid. This study found that, replacing class G cement to slagment cement can reduce the mass loss and compressive strength loss up to 72% and 82%, respectively.

  12. Exposure to cement dust at a Portland cement factory and the risk of cancer.

    OpenAIRE

    Vestbo, J; Knudsen, K.M.; Raffn, E; Korsgaard, B; Rasmussen, F V

    1991-01-01

    The relation between exposure to cement dust and cancer was examined in a population of 546 cement workers and a reference population of 858 randomly sampled men of similar age and area of residence. In 1974 all men gave lifelong occupational and smoking histories; information on incidence of cancer in the period 1974-85 was obtained from the Danish Cancer Registry. No increased risk of overall cancer was found among cement workers. Among men with more than 20 years exposure to cement dust, 1...

  13. INFLUENCE OF WINE ACID ON RHEOLOGICAL PROPERTIES OF WELL BORE CEMENT SLURRIES AND HARDENED CEMENT PROPERTIES

    Directory of Open Access Journals (Sweden)

    Nediljka Gaurina-Međimurec

    1989-12-01

    Full Text Available Adaptation of commercial types of domestic cements for use in cementing the deep wells is a process by which Yugoslav oil industry tends to solve problems of completion of those wells independently. In order to design a domestic, cheep and effective retarder, tests of applicability of wine acid on cement slurries have been carried out. Besides examining the necessary wine acid content to achieve desirable Theological properties, the influence of this additive on properties of hardened cement samples has been tested too (the paper is published in Croatian.

  14. Radiographic appearance of commonly used cements in implant dentistry.

    Science.gov (United States)

    Pette, Gregory A; Ganeles, Jeffrey; Norkin, Frederic J

    2013-01-01

    Cement-retained restorations allow for a conventional fixed partial denture approach to restoring dental implants. However, inadequate removal of excess cement at the time of cementation may introduce a severe complication: cement-induced peri-implantitis. Radiopaque cements are more easily detected on radiographs and should improve the recognition of extravasated cement at the time of insertion. The purpose of this study was to evaluate the radiopacity of commercially available cements in vitro. Eighteen different cements commonly used for luting restorations to implants were tested at both 0.5- and 1.0-mm thicknesses. The cements examined were zinc oxide eugenol, zinc oxide, zinc polycarboxylate, zinc phosphate, resin-reinforced glass ionomer, urethane resin, resin, and composite resin. Two samples of each cement thickness underwent standardized radiography next to an aluminum step wedge as a reference. The mean grayscale value of each of the nine 1-mm steps in the step wedge were used as reference values and compared to each of the cement samples. Temp Bond Clear (resin), IMProv (urethane resin), Premier Implant Cement (resin), and Temrex NE (resin) were not radiographically detectable at either sample thickness. Cements containing zinc were the most detectable upon radiographic analysis. There are significant differences in the radiopacity of many commonly used cements. Since cementinduced peri-implantitis can lead to late implant failure, cements that can be visualized radiographically may reduce the incidence of this problem.

  15. Development and Evaluation of Mixed Uranium-Refractory Carbide/Refractory Carbide Cer-Cer Fuels Project

    Data.gov (United States)

    National Aeronautics and Space Administration — In this proposal a new carbide-based fuel is introduced with outstanding potential to eliminate the loss of uranium, minimizes the loss of uranium, and retains...

  16. Influence of using slag cement on the microstructure and durability related properties of cement grouts for micropiles

    OpenAIRE

    Ortega Álvarez, José Marcos; Albaladejo Ruiz, Arturo; Pastor Navarro, José Luis; Sánchez Martín, Isidro; Climent, Miguel-Ángel

    2013-01-01

    Today, the use of micropiles for different applications has become very common. In Spain, the cement grouts for micropiles are prepared using ordinary Portland cement and w:c ratio 0.5, although the micropiles standards do not restrict the cement type to use, provided that it reaches a certain compressive strength. In this study, the influence of using slag cement on the microstructure and durability related properties of cement grouts for micropiles have been studied until 90 hardening days,...

  17. The Setting Chemistry of Glass Ionomer Cement

    Institute of Scientific and Technical Information of China (English)

    CHENG Hanting; LIU Hanxing; ZHANG Guoqing

    2005-01-01

    The setting chemistry of glass ionomer cement was investigated by using mechanical determination of compressive strength at predetermined intervals, and measurement of structure changes of corresponding fracture sample by means of IR spectra and differential scanning calorimetry ( DSC). Zinc polycarboxylate cement was used as a comparison sample. The compressive strength of glass ionomer cement (GIC) increases with aging. IR spectra and DSC of corresponding fracture sample show the structure changes of the matrix and interface layer comprising of silica gel during the predetermined intervals studied, however, no significant changes occur in the zinc polycarxyolate cement. Hence the structure changes of the matrix and/or interface layer are responsible for compressive strength increasing with aging. The structure changes include the crosslink density, the ratio of complex form to ionic form, the content ratio of Al-PAA to Ca-PAA, the forming and mauring process of the interface layer comprising of silica gel.

  18. Calcium phosphate cements properties with polymers addition

    International Nuclear Information System (INIS)

    Calcium phosphate cements (CPC) have attracted great interest to use in orthopedics and dentistry as replacements for damaged parts of the skeletal system, showing good biocompatibility and osseointegration, allowing its use as bone graft. Several studies have shown that the addition of polymer additives have a strong influence on the cement properties. The low mechanical strength is the main obstacle to greater use of CPC as an implant material. The objective of this study was to evaluate properties of a cement based on α-tricalcium phosphate (α-TCP), added polymers. PVA (10%, 8%, 6%), sodium alginate (2%) and polyacrylate ammonia (3%), all in weight, were added to the synthesized α-TCP powder. The samples were molded and evaluated for density, porosity in vitro test (Simulated Body Fluid), crystalline phases and mechanical strength. The results show increased the mechanical properties of the cement when added these polymers

  19. Sustainable development of cement and concrete: Two practical examples of typical implication for the future

    Energy Technology Data Exchange (ETDEWEB)

    Jahren, P. [P. J. Consult A/S, Hvalstad (Norway)

    1998-12-31

    Two practical examples of challenges to the environment by the cement and concrete industry and their implications for sustainable development are discussed. The first example involves alternative uses for 70,000 to 100,000 tons per annum of residual filter-cake, a by-product of calcium-carbide production, which up till now mostly have been discarded and deposited in sanitary landfills. With the dwindling of landfill sites in many countries of the world, the cement and concrete industry is currently exploring ways of making use of this material. The second example is drawn from the the increasing interest in producing artificial fish reefs to improve the seafood supply. Some 61 countries around the world are involved in various projects related to this endeavour. Recently, concrete has become the materials of choice to construct these reefs. Use of materials like fly ash and quarry dust in concrete mixtures has given rise to concerns of possible pollution of the food chain, leading to requests for standards and specifications and testing for cementitious materials. Details of both these problems and efforts to respond to the challenges are described against the background of increasing recognition, at the same time, of the need for sustainable development. 8 refs., 1 tab., 2 figs.

  20. Understanding the Irradiation Behavior of Zirconium Carbide

    Energy Technology Data Exchange (ETDEWEB)

    Motta, Arthur [Pennsylvania State Univ., University Park, PA (United States); Sridharan, Kumar [Univ. of Wisconsin, Madison, WI (United States); Morgan, Dane [Univ. of Wisconsin, Madison, WI (United States); Szlufarska, Izabela [Univ. of Wisconsin, Madison, WI (United States)

    2013-10-11

    Zirconium carbide (ZrC) is being considered for utilization in high-temperature gas-cooled reactor fuels in deep-burn TRISO fuel. Zirconium carbide possesses a cubic B1-type crystal structure with a high melting point, exceptional hardness, and good thermal and electrical conductivities. The use of ZrC as part of the TRISO fuel requires a thorough understanding of its irradiation response. However, the radiation effects on ZrC are still poorly understood. The majority of the existing research is focused on the radiation damage phenomena at higher temperatures (>450{degree}C) where many fundamental aspects of defect production and kinetics cannot be easily distinguished. Little is known about basic defect formation, clustering, and evolution of ZrC under irradiation, although some atomistic simulation and phenomenological studies have been performed. Such detailed information is needed to construct a model describing the microstructural evolution in fast-neutron irradiated materials that will be of great technological importance for the development of ZrC-based fuel. The goal of the proposed project is to gain fundamental understanding of the radiation-induced defect formation in zirconium carbide and irradiation response by using a combination of state-of-the-art experimental methods and atomistic modeling. This project will combine (1) in situ ion irradiation at a specialized facility at a national laboratory, (2) controlled temperature proton irradiation on bulk samples, and (3) atomistic modeling to gain a fundamental understanding of defect formation in ZrC. The proposed project will cover the irradiation temperatures from cryogenic temperature to as high as 800{degree}C, and dose ranges from 0.1 to 100 dpa. The examination of this wide range of temperatures and doses allows us to obtain an experimental data set that can be effectively used to exercise and benchmark the computer calculations of defect properties. Combining the examination of radiation

  1. Low-cycle fatigue of surgical cements

    Directory of Open Access Journals (Sweden)

    A. Balin

    2007-01-01

    Full Text Available Purpose: In case when surgical cement is used to fix endoprostheses of joints the fatigue character of mechanicalinterraction in the cement seems to be a significant importance. The paper suggests to adapt the research methodof low cycle fatigue for modelling the loads on surgical cements in an artificial hip joint. Surgical cements havealso been modified in order to improve their functional properties.Design/methodology/approach: Low cycle fatigue tests were conducted on samples made from Palamedcement without an addition and on samples modified with glassy carbon and titanium. The tests were conductedon a servohydraulic fatigue testing machine, MTS-810, with displacement control.Findings: Fatigue tests proved viscoelastic character of all the tested materials. During the fatigue tests, thephenomenon of stress cyclic relaxation was observed.Research limitations/implications: Modelling the loadings of cement in endoprostheses of joints with the lowcycle fatigue method takes into account all high value stresses, while cement is being used for endoprosthesesfor many years in the conditions of random stress and deformation courses. Therefore the obtained stress anddeformation values are bigger than those which would have been obtained in real conditions in the same time.Practical implications: The low cycle fatigue tests carried out showed how important is the factor of timefor the behavior of surgical cement in the conditions of changeable loadings. This fact is essential to assessits usability for endoprosthesoplasty of joints, specially of a hip joint. Post deformation return which is acharacteristic feature for material viscoelasticity enables its regeneration conditioning expected durability ofendoprosthesis of joints.Originality/value: Low cycle fatigue testing method for modelling of loads on surgical cement in artificial hipjoint enables to carry out the tests in a shorter period of time.

  2. Acrylic Bone Cements Modified with Starch

    OpenAIRE

    Krilova, V; Vītiņš, V

    2010-01-01

    The successful result of restorative and replacement surgical operation depends significantly on properties of used bone cement. Acrylic bone cements are usually based on methylmethacrylate polymer, while monomer polymerization begins after mixing of components in mixing device and terminates in living tissue. Polymerization of methylmethacrylate is exothermic process, and temperature increase might cause tissue necrosis with concomitant implant aseptic loosening. Developed non-ionogenic and ...

  3. Radiological changes in asbestos cement workers.

    OpenAIRE

    Jakobsson, K; Strömberg, U; Albin, M; Welinder, H; Hagmar, L

    1995-01-01

    OBJECTIVE--To explore associations between exposure to asbestos cement dust and radiographic findings in lung parenchyma and pleura. METHODS--Radiographs from 174 blue collar workers and 29 white collar workers from an asbestos cement plant formed one part of the study. Progression of small opacities was further studied in those 124 blue collar workers, for whom two radiographs taken after the end of employment were available. The median readings from five readers who used the full ILO 1980 c...

  4. Microstructure Analysis of Heated Portland Cement Paste

    OpenAIRE

    Q. Zhang; Ye, G.

    2011-01-01

    When a concrete structure is exposed to high temperature, the mechanical damage and chemical transformation take place simultaneously, which will change the microstructure of material. On the other hand, the mechanical properties and transport properties depend on the development of microstructure of cement paste. In order to study the microstructure changes at high temperature, in this contribution the cement paste samples were firstly heated to varied temperatures from 100 °C to 1000 °C wit...

  5. Dynamic properties of composite cemented clay

    Institute of Scientific and Technical Information of China (English)

    蔡袁强; 梁旭

    2004-01-01

    In this work,the dynamic properties of composite cemented clay under a wide range of strains were studied considering the effect of different mixing ratio and the change of confining pressures through dynamic triaxial test. A simple and practical method to estimate the dynamic elastic modulus and damping ratio is proposed in this paper and a related empirical normalized formula is also presented. The results provide useful guidelines for preliminary estimation of cement requirements to improve the dynamic properties of clays.

  6. Topics in Cement and Concrete Research

    OpenAIRE

    Brouwers, H. J. H.

    2006-01-01

    The present paper addresses several topics in regard to the sustainable design and use of concrete. First, major features concerning the sustainable aspects of the material concrete are summarised. Then the major constituent, from an environmental point of view, cement is discussed in detail, particularly the hydration and application of slag cement. The intelligent combining of mineral oxides, which are found in clinker, slag, fly ashes etc., is designated as mineral oxide engineering. It re...

  7. Improvement of Cement Strength by Induction Method

    Institute of Scientific and Technical Information of China (English)

    YANG Li-yuan; LIN Zong-shou

    2004-01-01

    The induction method of improving the strength of Portland cement by adding fine slag powder,high aluminate component and hydrated paste was investigated through determining the physical properties,hydration heat and pore size distribution,and its mechanism was discussed.The experimental results reveal that a certain content of high aluminate component,fine slag powder and hydrated paste can improve remarkably the strength of Portland cement.

  8. Estimating the chloride transport in cement paste

    OpenAIRE

    Princigallo, A.

    2012-01-01

    A method was developed to measure the diffusion coefficient of chloride ions in cement paste based on an analytical solution to Fick’s 2nd law in a cylindrical coordinate system. This natural method yielded diffusivity results within as little as a month. Testing time was reduced by exploiting the three-dimensional inward flux in the specimen. In an attempt to determine the saturation concentration, dense portland cement pastes were exposed to a concentrated chloride solution. The method prov...

  9. Enhanced deposition of cubic boron nitride films on roughened silicon and tungsten carbide-cobalt surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Teii, K., E-mail: teii@asem.kyushu-u.ac.j [Department of Applied Science for Electronics and Materials, Interdisciplinary Graduate School of Engineering Sciences, Kyushu University, Kasuga, Fukuoka 816-8580 (Japan); Hori, T. [Department of Applied Science for Electronics and Materials, Interdisciplinary Graduate School of Engineering Sciences, Kyushu University, Kasuga, Fukuoka 816-8580 (Japan); Matsumoto, S. [Exploratory Materials Research Laboratory for Energy and Environment, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba, Ibaraki 305-0047 (Japan); Ceramic Forum Co. Ltd., 1-6-6 Taitoh, Taitoh-ku, Tokyo 110-0016 (Japan)

    2011-01-03

    We report the influence of substrate surface roughness on cubic boron nitride (cBN) film deposition under low-energy ion bombardment in an inductively coupled plasma. Silicon and cemented tungsten carbide-cobalt (WC-Co) surfaces are roughened by low-energy ion-assisted etching in a hydrogen plasma, followed by deposition in a fluorine-containing plasma. Infrared absorption coefficients are measured to be 22,000 cm{sup -1} and 17,000 cm{sup -1} for sp{sup 2}-bonded BN and cBN phases, respectively, for our films. For the silicon substrates, the film growth rate and the cBN content in the film increase with increasing the surface roughness, while the amount of sp{sup 2}BN phase in the film shows only a small increase. A larger surface roughness of the substrate results in a smaller contact angle of water, indicating that a higher surface free energy of the substrate contributes to enhancing growth of the cBN film. For the WC-Co substrates, the film growth rate and the cBN content in the film increase similarly by roughening the surface.

  10. Enhanced deposition of cubic boron nitride films on roughened silicon and tungsten carbide-cobalt surfaces

    International Nuclear Information System (INIS)

    We report the influence of substrate surface roughness on cubic boron nitride (cBN) film deposition under low-energy ion bombardment in an inductively coupled plasma. Silicon and cemented tungsten carbide-cobalt (WC-Co) surfaces are roughened by low-energy ion-assisted etching in a hydrogen plasma, followed by deposition in a fluorine-containing plasma. Infrared absorption coefficients are measured to be 22,000 cm-1 and 17,000 cm-1 for sp2-bonded BN and cBN phases, respectively, for our films. For the silicon substrates, the film growth rate and the cBN content in the film increase with increasing the surface roughness, while the amount of sp2BN phase in the film shows only a small increase. A larger surface roughness of the substrate results in a smaller contact angle of water, indicating that a higher surface free energy of the substrate contributes to enhancing growth of the cBN film. For the WC-Co substrates, the film growth rate and the cBN content in the film increase similarly by roughening the surface.

  11. Solid-state formation of titanium carbide and molybdenum carbide as contacts for carbon-containing semiconductors

    Science.gov (United States)

    Leroy, W. P.; Detavernier, C.; van Meirhaeghe, R. L.; Kellock, A. J.; Lavoie, C.

    2006-03-01

    Metal carbides are good candidates to contact carbon-based semiconductors (SiC, diamond, and carbon nanotubes). Here, we report on an in situ study of carbide formation during the solid-state reaction between thin Ti or Mo films and C substrates. Titanium carbide (TiC) was previously reported as a contact material to diamond and carbon nanotubes. However, the present study shows two disadvantages for the solid-state reaction of Ti and C. First, because Ti reacts readily with oxygen, a capping layer should be included to enable carbide formation. Second, the TiC phase can exist over a wide range of composition (about 10%, i.e., from Ti0.5C0.5 to Ti0.6C0.4), leading to significant variations in the properties of the material formed. The study of the Mo-C system suggests that molybdenum carbide (Mo2C) is a promising alternative, since the phase shows a lower resistivity (about 45% lower than for TiC), the carbide forms below 900 °C, and its formation is less sensitive to oxidation as compared with the Ti-C system. The measured resistivity for Mo2C is ρ=59 μΩ cm, and from kinetic studies an activation energy for Mo2C formation of Ea=3.15+/-0.15 eV was obtained.

  12. Production and characterization of nanostructured silicon carbide

    Science.gov (United States)

    Wallis, Kendra Lee

    Nanostructured materials continue to attract attention because of their new and interesting properties, which are very different from their macrostructured equivalents. Since the size of grain and surface differs, a better understanding of the microstructure, the mechanism of formation, and methods of controlling surface properties is necessary. In this study, nanostructured silicon carbide has been produced from the solid-solid reaction of a mixture of silicon nanopowder and carbon multiwalled nanotubes (MWNT) sintered by induction. A study of the reaction rate at different temperatures has yielded a value for the activation energy of 254 +/- 36 kJ/mol, and has led to the conclusion that the reaction is diffusion-controlled. A second method produced pure silicon carbide nanowires using a procedure which kept the solid reactants, silicon powder and MWNT, separated while sintering at a constant temperature of 1200°C. Silicon in the vapor-phase reacted at the surface of the MWNTs followed by diffusion of both precursors through the product phase boundary. The reaction time was varied, and a morphological study has been done describing changes in shape and size as a function of time. The initial reaction produced a layer of SiC providing the outer shell of coaxial structures with carbon nanotubes inside. As Si and C diffused through the product phase to react at the interface, the tube became filled with SiC to form solid SiC nanowires, and the outer diameter of the nanowires grew continuously as reaction time increased. After long sintering times, growth continued in two dimensions, fusing nanowires together into planar structures. In addition, the precursor form of carbon was varied, and nanowires produced by two different types of nanotubes have been studied. The produced SiC nanowires show cubic crystal structure. After a few hours of sintering, stacking faults began to occur inside the wires, and the frequency of occurrence of the stacking faults increased as

  13. Nanostructured carbide catalysts for the hydrogen economy

    Energy Technology Data Exchange (ETDEWEB)

    Ram Seshadri, Susannah Scott, Juergen Eckert

    2008-07-21

    The above quote, taken from the executive summary of the Report from the US DOE Basic Energy Sciences Workshop held August 6–8, 2007,[1] places in context the research carried out at the University of California, Santa Barbara, which is reported in this document. The enormous impact of heterogeneous catalysis is exemplified by the Haber process for the synthesis of ammonia, which consumes a few % of the world’s energy supply and natural gas, and feeds as many as a third of the world’s population. While there have been numerous advances in understanding the process,[2] culminating in the awarding of the Nobel Prize to Gerhard Ertl in 2007, it is interesting to note that the catalysts themselves have changed very little since they were discovered heuristically in the the early part of the 20th century. The thesis of this report is that modern materials chemistry, with all the empirical knowledge of solid state chemistry, combined with cutting edge structural tools, can help develop and better heterogeneous catalysis. The first part of this report describes research in the area of early transition metal carbides (notably of Mo and W), potentially useful catalysts for water gas shift (WGS) and related reactions of use to the hydrogen economy. Although these carbides have been known to be catalytically useful since the 1970s,[3] further use of these relatively inexpensive materials have been plagued by issues of low surface areas and ill-defined, and often unreactive surfaces, in conjunction with deactivation. We have employed for the first time, a combination of constant-wavelength and time-of-flight neutron scattering, including a total scattering analysis of the latter data, to better understand what happens in these materials, in a manner that for the first time, reveals surface graphitic carbon in these materials in a quantitative manner. Problems of preparation, surface stability, and irreversible reactivity have become manifest in this class of materials

  14. Case Study of the California Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    Coito, Fred; Powell, Frank; Worrell, Ernst; Price, Lynn; Friedmann, Rafael

    2005-05-01

    California is the largest cement producing state in theU.S., accounting for between 10 percent and 15 percent of U.S. cementproduction and cement industry employment. The cement industry inCalifornia consists of 31 sites that consume large amounts of energy,annually: 1,600 GWh of electricity, 22 million therms of natural gas, 2.3million tons of coal, 0.25 tons of coke, and smaller amounts of wastematerials, including tires. The case study summarized in this paperfocused on providing background information, an assessment ofenergy-efficiency opportunities and barriers, and program recommendationsthat can be used by program planners to better target products to thecement industry. The primary approach to this case study involvedwalk-through surveys of customer facilities and in depth interviews withcustomer decision makers and subsequent analysis of collected data. Inaddition, a basic review of the cement production process was developed,and summary cement industry energy and economic data were collected, andanalyzed. The analysis of secondary data provides background informationon the cement industry and identification of potential energy-efficiencyopportunities. The interviews provide some understanding of the customerperspective about implementation of energy-efficiencyprojects.

  15. Silicon Carbide Technology for Grid Integrated Photovoltaic Applications: Dynamic Characterization of Silicon Carbide Transistors.

    OpenAIRE

    Tiwari, Subhadra

    2011-01-01

    For the endorsement of the study of potential utilization of the emerging silicon carbide (SiC) devices, three SiC active switches, namely SJEP120R063 (1200V, 63 mohm) SiC JFET manufactured by Semisouth, BT1206AC-P1 (1200V, 125 mohm) SiC BJT by TranSiC and CMF20120 (1200V, 80 mohm, 33A) SiC MOSFET by Cree have been investigated systematically in this thesis work.The four layer PCB board with the smart layouts like the drain and gate traces are either perpendicular to each other or run into di...

  16. Thermal properties of wood-derived silicon carbide and copper-silicon carbide composites

    Science.gov (United States)

    Pappecena, Kristen E.

    Wood-derived ceramics and composites have been of interest in recent years due to their unique microstructures, which lead to tailorable properties. The porosity and pore size distribution of each wood type is different, which yields variations in properties in the resultant materials. The thermal properties of silicon carbide ceramics and copper-silicon carbide composites derived from wood were studied as a function of their pore structures. Wood was pyrolyzed at temperatures ranging from 300-2400°C to yield porous carbon. The progression toward long-range order was studied as a function of pyrolyzation temperature. Biomorphic silicon carbide (bioSiC) is a porous ceramic material resulting from silicon melt infiltration of these porous carbon materials. BioSiC has potential applicability in many high temperature environments, particularly those in which rapid temperature changes occur. To understand the behavior of bioSiC at elevated temperatures, the thermal and thermo-mechanical properties were studied. The thermal conductivity of bioSiC from five precursors was determined using flash diffusivity at temperatures up to 1100°C. Thermal conductivity results varied with porosity, temperature and orientation, and decreased from 42-13 W/mK for porosities of 43-69%, respectively, at room temperature. The results were compared with to object-oriented finite-element analysis (OOF). OOF was also used to model and understand the heat-flow paths through the complex bioSiC microstructures. The thermal shock resistance of bioSiC was also studied, and no bioSiC sample was found to fail catastrophically after up to five thermal shock cycles from 1400°C to room temperature oil. Copper-silicon carbide composites have potential uses in thermal management applications due to the high thermal conductivity of each phase. Cu-bioSiC composites were created by electrodeposition of copper into bioSiC pores. The detrimental Cu-SiC reaction was avoided by using this room temperature

  17. Crystal structural and diffusion property in titanium carbides: A molecular dynamics study

    Science.gov (United States)

    Lv, Yanan; Gao, Weimin

    2016-09-01

    Titanium carbides were studied via molecular dynamics simulation to characterize TiCx structures with respect to the carbon diffusion properties in this study. The effect of carbon concentration on atomic structures of titanium carbides was investigated through discussing the structure variation and the radial distribution functions of carbon atoms in titanium carbides. The carbon diffusion in titanium carbides was also analyzed, focusing on the dependence on carbon concentration and carbide structure. Carbon diffusivity with different carbon concentrations was determined by molecular dynamics (MD) calculations and compared with the available experimental data. The simulation results showed an atomic exchange mechanism for carbon diffusion in titanium carbide.

  18. Influence of Cellulose Ethers on Hydration Products of Portland Cement

    Institute of Scientific and Technical Information of China (English)

    MA Baoguo; OU Zhihua; JIAN Shouwei; XU Rulin

    2011-01-01

    Cellulose ethers are widely used to mortar formulations, and it is significant to understand the interaction between cellulose ethers and cement pastes. FT-IR spectra, thermal analysis and SEM are used to investigate hydration products in the cement pastes modified by HEMC and HPMC in this article. The results show that the hydration products in modified cement pastes were finally identical with those in the unmodified cement paste, but the major hydration products, such as CH (calcium hydroxide), ettringite and C-S-H, appeared later in the modified cement pastes than in the unmodified cement paste. The cellulose ethers decrease the outer products and increase inner products of C-S-H gels. Compared to unmodified cement pastes, no new products are found in the modified cement pastes in the present experiment. The HEMC and HPMC investigation shows almost the same influence on the hydration products of Portland cement.

  19. Investigation of Possible Wellbore Cement Failures During Hydraulic Fracturing Operations

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jihoon; Moridis, George

    2014-11-01

    We model and assess the possibility of shear failure, using the Mohr-Coulomb model ? along the vertical well by employing a rigorous coupled flow-geomechanic analysis. To this end, we vary the values of cohesion between the well casing and the surrounding cement to representing different quality levels of the cementing operation (low cohesion corresponds to low-quality cement and/or incomplete cementing). The simulation results show that there is very little fracturing when the cement is of high quality.. Conversely, incomplete cementing and/or weak cement can causes significant shear failure and the evolution of long fractures/cracks along the vertical well. Specifically, low cohesion between the well and cemented areas can cause significant shear failure along the well, but the same cohesion as the cemented zone does not cause shear failure. When the hydraulic fracturing pressure is high, low cohesion of the cement can causes fast propagation of shear failure and of the resulting fracture/crack, but a high-quality cement with no weak zones exhibits limited shear failure that is concentrated near the bottom of the vertical part of the well. Thus, high-quality cement and complete cementing along the vertical well appears to be the strongest protection against shear failure of the wellbore cement and, consequently, against contamination hazards to drinking water aquifers during hydraulic fracturing operations.

  20. Yarlongite:A New Metallic Carbide Mineral

    Institute of Scientific and Technical Information of China (English)

    SHI Nicheng; BAI Wenji; LI Guowu; XIONG Ming; FANG Qingsong; YANG Jingsui; MA Zhesheng; RONG He

    2009-01-01

    Yarlongite occurs in ophiolitic chromitite at the Luobusha mine(29°5'N 92°,5'E,about 200 km ESE of Lhasa),Qusum County,Shannan Prefecture,Tibet Autonomous Region,People'S Republic of China.Associated minerals are:diamond,moissanite,wiistite,iridium("osmiridium"), osmium("iridosmine"),periclase,chromite,native irun,native nickel,native chromium,forsterite. Cr-rich diopside,intermetallic compounds Ni-Fe-Cr,Ni-Cr,Cr-C,etc.Yariongite and its associated minerals were handpicked from a large heavy mineral sample of chromitite.The metallic carbides associated with yarlongite are cohenite,tongbaite,khamrabaevite and qusongite(IMA2007.034). Yarlongite occurs as irregular grains,with a size between 0.02 and 0.06 mm,steel-grey colour,H Mohs:5 1/2-6.Tenacity:brittle.Cleavage:{0 0 1}perfect.Fracture:conchoidal.Chemical formula: (Cr4Fe4Ni)∑9C4,or(Cr,Fe,Ni)∑9C4,Crystal system:Hexagonal,Space Group:P63/mc,a=18.839(2)A,C =4.4960(9)A,V=745.7(2)A3,Z=6,Density(calc.)=7.19 g/cm3(with simplified formula).Yarlongite has been approved as a new mineral by the CNMNC(IMA2007-035).Holotype material is deposited at the Geological Museum of China(No.M11650).

  1. Bright Single Photon Emitter in Silicon Carbide

    Science.gov (United States)

    Lienhard, Benjamin; Schroeder, Tim; Mouradian, Sara; Dolde, Florian; Trong Tran, Toan; Aharonovich, Igor; Englund, Dirk

    Efficient, on-demand, and robust single photon emitters are of central importance to many areas of quantum information processing. Over the past 10 years, color centers in solids have emerged as excellent single photon emitters. Color centers in diamond are among the most intensively studied single photon emitters, but recently silicon carbide (SiC) has also been demonstrated to be an excellent host material. In contrast to diamond, SiC is a technologically important material that is widely used in optoelectronics, high power electronics, and microelectromechanical systems. It is commercially available in sizes up to 6 inches and processes for device engineering are well developed. We report on a visible-spectrum single photon emitter in 4H-SiC. The emitter is photostable at both room and low temperatures, and it enables 2 million photons/second from unpatterned bulk SiC. We observe two classes of orthogonally polarized emitters, each of which has parallel absorption and emission dipole orientations. Low temperature measurements reveal a narrow zero phonon line with linewidth < 0.1 nm that accounts for more than 30% of the total photoluminescence spectrum. To our knowledge, this SiC color emitter is the brightest stable room-temperature single photon emitter ever observed.

  2. Palladium Implanted Silicon Carbide for Hydrogen Sensing

    Science.gov (United States)

    Muntele, C. I.; Ila, D.; Zimmerman, R. L.; Muntele, L.; Poker, D. B.; Hensley, D. K.; Larkin, David (Technical Monitor)

    2001-01-01

    Silicon carbide is intended for use in fabrication of high-temperature, efficient hydrogen sensors. Traditionally, when a palladium coating is applied on the exposed surface of SiC, the chemical reaction between palladium and hydrogen produces a detectable change in the surface chemical potential. We have produced both a palladium coated SiC as well as a palladium, ion implanted SiC sensor. The palladium implantation was done at 500 C into the Si face of 6H, N-type SiC at various energies, and at various fluences. Then, we measured the hydrogen sensitivity response of each fabricated sensor by exposing them to hydrogen while monitoring the current flow across the p-n junction(s), with respect to time. The sensitivity of each sensor was measured at temperatures between 27 and 300 C. The response of the SiC sensors produced by Pd implantation has revealed a completely different behaviour than the SiC sensors produced by Pd deposition. In the Pd-deposited SiC sensors as well as in the ones reported in the literature, the current rises in the presence of hydrogen at room temperature as well as at elevated temperatures. In the case of Pd-implanted SiC sensors, the current decreases in the presence of hydrogen whenever the temperature is raised above 100 C. We will present the details and conclusions from the results obtained during this meeting.

  3. Oxidation of vanadium carbide in air

    International Nuclear Information System (INIS)

    It was studied the samples oxidation of vanadium carbide (V8C7), synterized and in powder, in order to know the temperature influence and the aggregation state in the kinetics and the oxidation products. The assays were realized in static air, at temperature between 600 y 750 Centigrade, between 6 and 24 hours periods. The gaseous products were analyzed through gas chromatography while the condensates ones were analyzed through optical microscopy and scanning electron microscopy, X-ray diffraction and chemical analysis by X-ray fluorescence analysis. It was found that in the V8C7 oxidation occurs two basic processes: the gaseous oxides production which results of the carbon oxidation, fundamentally CO2, and the vanadium condensate oxides production, fundamentally V2O5. In the synterized samples assayed under 650 Centigrade, the kinetics is lineal with loss of mass, suggesting a control by the formation of gaseous products in the sample surface, while in the synterized samples assayed over 650 Centigrade, it occurs a neat gain of mass, which is attributed to vanadium pentoxide fusion. These processes produce stratified layers of V2O5 although at higher temperatures also it was detected V2O4. The superficial area effect is revealed in what the powder samples always experiment a mass neat increase in all essay temperatures, being the condensate oxidation products, fundamentally V2O5 and V6O13. (Author)

  4. Improved silicon carbide for advanced heat engines

    Science.gov (United States)

    Whalen, Thomas J.

    1989-01-01

    The development of high strength, high reliability silicon carbide parts with complex shapes suitable for use in advanced heat engines is studied. Injection molding was the forming method selected for the program because it is capable of forming complex parts adaptable for mass production on an economically sound basis. The goals were to reach a Weibull characteristic strength of 550 MPa (80 ksi) and a Weibull modulus of 16 for bars tested in four-point loading. Statistically designed experiments were performed throughout the program and a fluid mixing process employing an attritor mixer was developed. Compositional improvements in the amounts and sources of boron and carbon used and a pressureless sintering cycle were developed which provided samples of about 99 percent of theoretical density. Strengths were found to improve significantly by annealing in air. Strengths in excess of 550 MPa (80 ksi) with Weibull modulus of about 9 were obtained. Further improvements in Weibull modulus to about 16 were realized by proof testing. This is an increase of 86 percent in strength and 100 percent in Weibull modulus over the baseline data generated at the beginning of the program. Molding yields were improved and flaw distributions were observed to follow a Poisson process. Magic angle spinning nuclear magnetic resonance spectra were found to be useful in characterizing the SiC powder and the sintered samples. Turbocharger rotors were molded and examined as an indication of the moldability of the mixes which were developed in this program.

  5. Casimir forces from conductive silicon carbide surfaces

    Science.gov (United States)

    Sedighi, M.; Svetovoy, V. B.; Broer, W. H.; Palasantzas, G.

    2014-05-01

    Samples of conductive silicon carbide (SiC), which is a promising material due to its excellent properties for devices operating in severe environments, were characterized with the atomic force microscope for roughness, and the optical properties were measured with ellipsometry in a wide range of frequencies. The samples show significant far-infrared absorption due to concentration of charge carriers and a sharp surface phonon-polariton peak. The Casimir interaction of SiC with different materials is calculated and discussed. As a result of the infrared structure and beyond to low frequencies, the Casimir force for SiC-SiC and SiC-Au approaches very slowly the limit of ideal metals, while it saturates significantly below this limit if interaction with insulators takes place (SiC-SiO2). At short separations (<10 nm) analysis of the van der Waals force yielded Hamaker constants for SiC-SiC interactions lower but comparable to those of metals, which is of significance to adhesion and surface assembly processes. Finally, bifurcation analysis of microelectromechanical system actuation indicated that SiC can enhance the regime of stable equilibria against stiction.

  6. Casimir force measurements from silicon carbide surfaces

    Science.gov (United States)

    Sedighi, M.; Svetovoy, V. B.; Palasantzas, G.

    2016-02-01

    Using an atomic force microscope we performed measurements of the Casimir force between a gold- coated (Au) microsphere and doped silicon carbide (SiC) samples. The last of these is a promising material for devices operating under severe environments. The roughness of the interacting surfaces was measured to obtain information for the minimum separation distance upon contact. Ellipsometry data for both systems were used to extract optical properties needed for the calculation of the Casimir force via the Lifshitz theory and for comparison to the experiment. Special attention is devoted to the separation of the electrostatic contribution to the measured total force. Our measurements demonstrate large contact potential V0(≈0.67 V ) , and a relatively small density of charges trapped in SiC. Knowledge of both Casimir and electrostatic forces between interacting materials is not only important from the fundamental point of view, but also for device applications involving actuating components at separations of less than 200 nm where surface forces play dominant role.

  7. Thermal equation of state of silicon carbide

    Science.gov (United States)

    Wang, Yuejian; Liu, Zhi T. Y.; Khare, Sanjay V.; Collins, Sean Andrew; Zhang, Jianzhong; Wang, Liping; Zhao, Yusheng

    2016-02-01

    A large volume press coupled with in-situ energy-dispersive synchrotron X-ray was used to probe the change of silicon carbide (SiC) under high pressure and temperature (P-T) up to 8.1 GPa and 1100 K. The obtained pressure-volume-temperature data were fitted to a modified high-T Birch-Murnaghan equation of state, yielding values of a series of thermo-elastic parameters, such as the ambient bulk modulus KTo = 237(2) GPa, temperature derivative of the bulk modulus at a constant pressure (∂K/∂T)P = -0.037(4) GPa K-1, volumetric thermal expansivity α(0, T) = a + bT with a = 5.77(1) × 10-6 K-1 and b = 1.36(2) × 10-8 K-2, and pressure derivative of the thermal expansion at a constant temperature (∂α/∂P)T = 6.53 ± 0.64 × 10-7 K-1 GPa-1. Furthermore, we found the temperature derivative of the bulk modulus at a constant volume, (∂KT/∂T)V, equal to -0.028(4) GPa K-1 by using a thermal pressure approach. In addition, the elastic properties of SiC were determined by density functional theory through the calculation of Helmholtz free energy. The computed results generally agree well with the experimentally determined values.

  8. In situ ion irradiation of zirconium carbide

    Science.gov (United States)

    Ulmer, Christopher J.; Motta, Arthur T.; Kirk, Mark A.

    2015-11-01

    Zirconium carbide (ZrC) is a candidate material for use in one of the layers of TRISO coated fuel particles to be used in the Generation IV high-temperature, gas-cooled reactor, and thus it is necessary to study the effects of radiation damage on its structure. The microstructural evolution of ZrCx under irradiation was studied in situ using the Intermediate Voltage Electron Microscope (IVEM) at Argonne National Laboratory. Samples of nominal stoichiometries ZrC0.8 and ZrC0.9 were irradiated in situ using 1 MeV Kr2+ ions at various irradiation temperatures (T = 20 K-1073 K). In situ experiments made it possible to continuously follow the evolution of the microstructure during irradiation using diffraction contrast imaging. Images and diffraction patterns were systematically recorded at selected dose points. After a threshold dose during irradiations conducted at room temperature and below, black-dot defects were observed which accumulated until saturation. Once created, the defect clusters did not move or get destroyed during irradiation so that at the final dose the low temperature microstructure consisted only of a saturation density of small defect clusters. No long-range migration of the visible defects or dynamic defect creation and elimination were observed during irradiation, but some coarsening of the microstructure with the formation of dislocation loops was observed at higher temperatures. The irradiated microstructure was found to be only weakly dependent on the stoichiometry.

  9. Predicting Two-Dimensional Silicon Carbide Monolayers.

    Science.gov (United States)

    Shi, Zhiming; Zhang, Zhuhua; Kutana, Alex; Yakobson, Boris I

    2015-10-27

    Intrinsic semimetallicity of graphene and silicene largely limits their applications in functional devices. Mixing carbon and silicon atoms to form two-dimensional (2D) silicon carbide (SixC1-x) sheets is promising to overcome this issue. Using first-principles calculations combined with the cluster expansion method, we perform a comprehensive study on the thermodynamic stability and electronic properties of 2D SixC1-x monolayers with 0 ≤ x ≤ 1. Upon varying the silicon concentration, the 2D SixC1-x presents two distinct structural phases, a homogeneous phase with well dispersed Si (or C) atoms and an in-plane hybrid phase rich in SiC domains. While the in-plane hybrid structure shows uniform semiconducting properties with widely tunable band gap from 0 to 2.87 eV due to quantum confinement effect imposed by the SiC domains, the homogeneous structures can be semiconducting or remain semimetallic depending on a superlattice vector which dictates whether the sublattice symmetry is topologically broken. Moreover, we reveal a universal rule for describing the electronic properties of the homogeneous SixC1-x structures. These findings suggest that the 2D SixC1-x monolayers may present a new "family" of 2D materials, with a rich variety of properties for applications in electronics and optoelectronics. PMID:26394207

  10. Analysis of boron carbides' electronic structure

    Science.gov (United States)

    Howard, Iris A.; Beckel, Charles L.

    1986-01-01

    The electronic properties of boron-rich icosahedral clusters were studied as a means of understanding the electronic structure of the icosahedral borides such as boron carbide. A lower bound was estimated on bipolaron formation energies in B12 and B11C icosahedra, and the associated distortions. While the magnitude of the distortion associated with bipolaron formation is similar in both cases, the calculated formation energies differ greatly, formation being much more favorable on B11C icosahedra. The stable positions of a divalent atom relative to an icosahedral borane was also investigated, with the result that a stable energy minimum was found when the atom is at the center of the borane, internal to the B12 cage. If incorporation of dopant atoms into B12 cages in icosahedral boride solids is feasible, novel materials might result. In addition, the normal modes of a B12H12 cluster, of the C2B10 cage in para-carborane, and of a B12 icosahedron of reduced (D sub 3d) symmetry, such as is found in the icosahedral borides, were calculated. The nature of these vibrational modes will be important in determining, for instance, the character of the electron-lattice coupling in the borides, and in analyzing the lattice contribution to the thermal conductivity.

  11. Predicting Two-Dimensional Silicon Carbide Monolayers.

    Science.gov (United States)

    Shi, Zhiming; Zhang, Zhuhua; Kutana, Alex; Yakobson, Boris I

    2015-10-27

    Intrinsic semimetallicity of graphene and silicene largely limits their applications in functional devices. Mixing carbon and silicon atoms to form two-dimensional (2D) silicon carbide (SixC1-x) sheets is promising to overcome this issue. Using first-principles calculations combined with the cluster expansion method, we perform a comprehensive study on the thermodynamic stability and electronic properties of 2D SixC1-x monolayers with 0 ≤ x ≤ 1. Upon varying the silicon concentration, the 2D SixC1-x presents two distinct structural phases, a homogeneous phase with well dispersed Si (or C) atoms and an in-plane hybrid phase rich in SiC domains. While the in-plane hybrid structure shows uniform semiconducting properties with widely tunable band gap from 0 to 2.87 eV due to quantum confinement effect imposed by the SiC domains, the homogeneous structures can be semiconducting or remain semimetallic depending on a superlattice vector which dictates whether the sublattice symmetry is topologically broken. Moreover, we reveal a universal rule for describing the electronic properties of the homogeneous SixC1-x structures. These findings suggest that the 2D SixC1-x monolayers may present a new "family" of 2D materials, with a rich variety of properties for applications in electronics and optoelectronics.

  12. Structural Evolution of Molybdenum Carbides in Hot Aqueous Environments and Impact on Low-Temperature Hydroprocessing of Acetic Acid

    OpenAIRE

    Jae-Soon Choi; Viviane Schwartz; Eduardo Santillan-Jimenez; Mark Crocker; Samuel A. Lewis; Michael J. Lance; Meyer, Harry M.; More, Karren L.

    2015-01-01

    We investigated the structural evolution of molybdenum carbides subjected to hot aqueous environments and their catalytic performance in low-temperature hydroprocessing of acetic acid. While bulk structures of Mo carbides were maintained after aging in hot liquid water, a portion of carbidic Mo sites were converted to oxidic sites. Water aging also induced changes to the non-carbidic carbon deposited during carbide synthesis and increased surface roughness, which in turn affected carbide pore...

  13. 76 FR 76760 - Gray Portland Cement and Cement Clinker From Japan

    Science.gov (United States)

    2011-12-08

    ... review. Background The Commission instituted this review on May 2, 2011 (76 FR 24519) and determined on August 5, 2011 that it would conduct an expedited review (76 FR 50252, August 12, 2011). The Commission... COMMISSION Gray Portland Cement and Cement Clinker From Japan Determination On the basis of the record...

  14. Characterization of cement minerals, cements and their reaction products at the atomic and nano scale

    DEFF Research Database (Denmark)

    Skibsted, Jørgen; Hall, Christopher

    2008-01-01

    Recent advances and highlights in characterization methods are reviewed for cement minerals, cements and their reaction products. The emphasis is on X-ray and neutron diffraction, and on nuclear magnetic resonance methods, although X-ray absorption and Raman spectroscopies are discussed briefly...

  15. Chromium content in human skin after in vitro application of ordinary cement and ferrous-sulphate-reduced cement

    DEFF Research Database (Denmark)

    Fullerton, A; Gammelgaard, Bente; Avnstorp, C;

    1993-01-01

    The amount of chromium found in human skin after in vitro application of cement suspensions on full-thickness human skin in diffusion cells was investigated. Cement suspensions made from ordinary Portland cement or Portland cement with the chromate reduced with added ferrous sulphate were used....... The cement suspensions were either applied on the skin surface under occlusion for 48 h or applied repeatedly every 24 h for 96 h. No statistically significant difference in chromium content of skin layers between skin exposed to ordinary Portland cement, skin exposed to cement with added ferrous sulphate...... and unexposed skin was observed, despite a more permeable skin barrier at the alkaline pH of the cement suspensions, i.e., pH 12.5. Increased chromium levels in epidermis and dermis were seen when ordinary Portland cement was applied as a suspension with added sodium sulphate (20%) on the skin surface for 96 h...

  16. Alternative Fuel for Portland Cement Processing

    Energy Technology Data Exchange (ETDEWEB)

    Schindler, Anton K; Duke, Steve R; Burch, Thomas E; Davis, Edward W; Zee, Ralph H; Bransby, David I; Hopkins, Carla; Thompson, Rutherford L; Duan, Jingran; ; Venkatasubramanian, Vignesh; Stephen, Giles

    2012-06-30

    The production of cement involves a combination of numerous raw materials, strictly monitored system processes, and temperatures on the order of 1500 °C. Immense quantities of fuel are required for the production of cement. Traditionally, energy from fossil fuels was solely relied upon for the production of cement. The overarching project objective is to evaluate the use of alternative fuels to lessen the dependence on non-renewable resources to produce portland cement. The key objective of using alternative fuels is to continue to produce high-quality cement while decreasing the use of non-renewable fuels and minimizing the impact on the environment. Burn characteristics and thermodynamic parameters were evaluated with a laboratory burn simulator under conditions that mimic those in the preheater where the fuels are brought into a cement plant. A drop-tube furnace and visualization method were developed that show potential for evaluating time- and space-resolved temperature distributions for fuel solid particles and liquid droplets undergoing combustion in various combustion atmospheres. Downdraft gasification has been explored as a means to extract chemical energy from poultry litter while limiting the throughput of potentially deleterious components with regards to use in firing a cement kiln. Results have shown that the clinkering is temperature independent, at least within the controllable temperature range. Limestone also had only a slight effect on the fusion when used to coat the pellets. However, limestone addition did display some promise in regards to chlorine capture, as ash analyses showed chlorine concentrations of more than four times greater in the limestone infused ash as compared to raw poultry litter. A reliable and convenient sampling procedure was developed to estimate the combustion quality of broiler litter that is the best compromise between convenience and reliability by means of statistical analysis. Multi-day trial burns were conducted

  17. Alternative Fuel for Portland Cement Processing

    Energy Technology Data Exchange (ETDEWEB)

    Anton K. Schindler; Steve R. Duke; Thomas E. Burch; Edward W. Davis; Ralph H. Zee; David I. Bransby; Carla Hopkins; Rutherford L. Thompson; Jingran Duan; Vignesh Venkatasubramanian; Stephen Giles.

    2012-06-30

    The production of cement involves a combination of numerous raw materials, strictly monitored system processes, and temperatures on the order of 1500 °C. Immense quantities of fuel are required for the production of cement. Traditionally, energy from fossil fuels was solely relied upon for the production of cement. The overarching project objective is to evaluate the use of alternative fuels to lessen the dependence on non-renewable resources to produce portland cement. The key objective of using alternative fuels is to continue to produce high-quality cement while decreasing the use of non-renewable fuels and minimizing the impact on the environment. Burn characteristics and thermodynamic parameters were evaluated with a laboratory burn simulator under conditions that mimic those in the preheater where the fuels are brought into a cement plant. A drop-tube furnace and visualization method were developed that show potential for evaluating time- and space-resolved temperature distributions for fuel solid particles and liquid droplets undergoing combustion in various combustion atmospheres. Downdraft gasification has been explored as a means to extract chemical energy from poultry litter while limiting the throughput of potentially deleterious components with regards to use in firing a cement kiln. Results have shown that the clinkering is temperature independent, at least within the controllable temperature range. Limestone also had only a slight effect on the fusion when used to coat the pellets. However, limestone addition did display some promise in regards to chlorine capture, as ash analyses showed chlorine concentrations of more than four times greater in the limestone infused ash as compared to raw poultry litter. A reliable and convenient sampling procedure was developed to estimate the combustion quality of broiler litter that is the best compromise between convenience and reliability by means of statistical analysis. Multi-day trial burns were conducted

  18. Carbonation Resistance of Sulphoaluminate Cement-based High Performance Concrete

    Institute of Scientific and Technical Information of China (English)

    ZHANG Decheng; XU Dongyu; CHENG Xin; CHEN Wen

    2009-01-01

    The influences of water/cement ratio and admixtures on carbonation resistance of sulphoaluminate cement-based high performance concrete(HPC)were investigated.The experimental results show that with the decreasing water/cement ratio,the carbonation depth of sulphoaluminate cement-based HPC is decreased remarkably,and the carbonation resistance capability is also improved with the adding admixtures.The morphologies and structure characteristics of sulphoaluminate cement hydration products before and after carbonation were analyzed using SEM and XRD.The analysis results reveal that the main hydration product of sulphoaluminate cement,that is ettringite(AFt),de-composes after carbonation.

  19. [Burns caused by cement mortar (based on expert opinion)].

    Science.gov (United States)

    Kleinhans, D

    1984-01-01

    A 35-year-old farmer with scars on his right arm, following erosion obviously due to wet cement (case of an expert opinion), was examined. Cement water had continuously soaked his shirt while he was planing a freshly applied wet cement ceiling with his right arm upwards. The cement did not contain special additives, so the normal alkalinity of wet cement and occlusion effects caused the erosion. The farmer sued the manufacturer of the cement for damages because of missing warning notices. The court decided in his favor.

  20. Immobilization of radioactive waste in cement based matrices

    International Nuclear Information System (INIS)

    Experimental and theoretical studies of hydrated cement systems are described. The behaviour of slag-based cement is described with a view to predicting their long term pH, Esub(n) and mineralogical balance. Modelling studies which enable the prediction at long ages of cement composites are advanced and a base model of the CaO-SiO2-H2O system presented. The behaviour of U and I in cements is explored. The tolerance of cement systems for a wide range of miscellaneous waste stream components and environmental hazards is described. The redox potential in cements is effectively lowered by irradiation. (author)

  1. A Blended Cement Containing Blast Furnace Slag and Phosphorous Slag

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Blended cement containing blast furnace slag(BFS) and phosphorous slag(PS) is a new kind of cement.The total content of blended materials could increase if two additives were used. Using the same admixtures, the properties of the blended cement with 70% additives could reach the standard of 525-grade slag cement according to GB.The strength of cement with 80% additives could reach the standard of 425-grade slag cement.The tests of strength, pore structure,hydration products,inhibiting alkali-aggregate reaction, resistance to sulfate corrosion of BFS-PSC were performed.

  2. Quality control of cemented waste forms

    Energy Technology Data Exchange (ETDEWEB)

    Slate, L.J.

    1994-12-31

    To insure that cemented radwaste remains immobilized after disposal, certain standards have been set in Europe by the Commission of the European Communities. One such standard is compressive strength. If the compressive strength can be predicted during the early curing stages, time and money can be saved and the quality of the final waste form guaranteed. It was determined that the 7- and 28-day compressive strength from radwaste cementation can be predicted during the mixing and early curing stages by at least three methods. The three that were studied were maturity, rheology, and impedance. Maturity is a temperature-to-time measurement, rheology is a shear stress-to-shear rate measurement, and impedance is the opposition offered to the flow of alternating current. These three methods were employed on five different cemented radwaste concentrations with three different water-to-cement ratios; thus, a total of 15 different mix designs were considered. The results showed that the impedance was the easiest to employ for an on-line process. The results of the impedance method showed a very good relationship between impedance and water-to-cement ratio; therefore, an accurate prediction of compressive strength of cemented radwaste can be drawn from this method. The results of the theology method were very good. The method showed that concrete conforms to the Bingham plastic rheologic model, and the theology method can be used to predict the compressive strength of cemented radwaste, but may be too cumbersome. The results of the maturity method were shown to be limited in accuracy for determining compressive strength.

  3. Experimental Study on Artificial Cemented Sand Prepared with Ordinary Portland Cement with Different Contents

    Directory of Open Access Journals (Sweden)

    Dongliang Li

    2015-07-01

    Full Text Available Artificial cemented sand test samples were prepared by using ordinary Portland cement (OPC as the cementing agent. Through uniaxial compression tests and consolidated drained triaxial compression tests, the stress-strain curves of the artificial cemented sand with different cementing agent contents (0.01, 0.03, 0.05 and 0.08 under various confining pressures (0.00 MPa, 0.25 MPa, 0.50 MPa and 1.00 MPa were obtained. Based on the test results, the effect of the cementing agent content (Cv on the physical and mechanical properties of the artificial cemented sand were analyzed and the Mohr-Coulomb strength theory was modified by using Cv. The research reveals that when Cv is high (e.g., Cv = 0.03, 0.05 or 0.08, the stress-strain curves of the samples indicate a strain softening behavior; under the same confining pressure, as Cv increases, both the peak strength and residual strength of the samples show a significant increase. When Cv is low (e.g., Cv = 0.01, the stress-strain curves of the samples indicate strain hardening behavior. From the test data, a function of Cv (the cementing agent content with c′ (the cohesion force of the sample and Δϕ′ (the increment of the angle of shearing resistance is obtained. Furthermore, through modification of the Mohr-Coulomb strength theory, the effect of cementing agent content on the strength of the cemented sand is demonstrated.

  4. Colorectal cancer and non-malignant respiratory disease in asbestos cement and cement workers

    International Nuclear Information System (INIS)

    Radiologically visible parenchymal changes (small opacities >= 1/0;ILO 1980 classification) were present in 20% of a sample of workers (N=174), employed for 20 years (median) in an asbestos cement plant. Exposure-response relationships were found, after controlling for age and smoking habits. In a sample of asbestos cement workers with symptoms and signs suggestive of pulmonary disease (N=33), increased lung density measured by x-ray computed tomography, and reduced static lung volumes and lung compliance was found. In a cohort of asbestos cement workers (N=1.929) with an estimated median exposure of 1.2 fibres/ml, the mortality from non-malignant respiratory disease was increased in comparison to a regional reference cohort (N=1.233). A two-to three-fold increase of non-malignant respiratory mortality was noted among workers employed for more than a decade in the asbestos cement plant, compared to cement workers (N=1.526), who in their turn did not experience and increased risk compared to the general population. In the cohorts of asbestos cement and cement workers, there was a tow-to three-fold increased incidence of cancer in the right part of the colon, compared to the general population as well as to external reference cohorts of other industrial workers (N=3.965) and fishermen (N=8.092). A causal relation with the exposure to mineral dust and fibres was supported by the findings of higher risk estimated in subgroups with high cumulated asbestos doses or longer duration of cement work. The incidence of cancer in the left part of the colon was not increased. Morbidity data, but not mortality data, disclosed the subsite-specific risk pattern. Both asbestos cement workers and cement workers has an increased incidence of rectal cancer, compared with the general population, and with the fishermen. The risk was, however, of the same magnitude among the other industrial workers. 181 refs

  5. Assessment of Natural Radioactivity Levels of Cements and Cement Composites in the Slovak Republic

    Directory of Open Access Journals (Sweden)

    Adriana Eštoková

    2013-12-01

    Full Text Available The radionuclide activities of 226Ra, 232Th and 40K and radiological parameters (radium equivalent activity, gamma and alpha indices, the absorbed gamma dose rate and external and internal hazard indices of cements and cement composites commonly used in the Slovak Republic have been studied in this paper. The cement samples of 8 types of cements from Slovak cement plants and five types of composites made from cement type CEM I were analyzed in the experiment. The radionuclide activities in the cements ranged from 8.58–19.1 Bq·kg−1, 9.78–26.3 Bq·kg−1 and 156.5–489.4 Bq·kg−1 for 226Ra, 232Th and 40K, respectively. The radiological parameters in cement samples were calculated as follows: mean radium equivalent activity Raeq = 67.87 Bq·kg−1, gamma index Iγ = 0.256, alpha index Iα = 0.067, the absorbed gamma dose rate D = 60.76 nGy·h−1, external hazard index Hex = 0.182 and internal hazard index Hin was 0.218. The radionuclide activity in composites ranged from 6.84–10.8 Bq·kg−1 for 226Ra, 13.1–20.5 Bq·kg−1 for 232Th and 250.4–494.4 Bq·kg−1 for 40K. The calculated radiological parameters of cements were lower than calculated radiological parameters of cement composites.

  6. Converting a carbon preform object to a silicon carbide object

    Science.gov (United States)

    Levin, Harry (Inventor)

    1990-01-01

    A process for converting in depth a carbon or graphite preform object to a silicon carbide object, silicon carbide/silicon object, silicon carbide/carbon-core object, or a silicon carbide/silicon/carbon-core object, by contacting it with silicon liquid and vapor over various lengths of contact time in a reaction chamber. In the process, a stream comprised of a silicon-containing precursor material in gaseous phase below the decomposition temperature of said gas and a coreactant, carrier or diluent gas such as hydrogen is passed through a hole within a high emissivity, thin, insulating septum into the reaction chamber above the melting point of silicon. The thin septum has one face below the decomposition temperature of the gas and an opposite face exposed to the reaction chamber. Thus, the precursor gas is decomposed directly to silicon in the reaction chamber. Any stream of decomposition gas and any unreacted precursor gas from the reaction chamber is removed. A carbon or graphite preform object placed in the reaction chamber is contacted with the silicon. The carbon or graphite preform object is recovered from the reactor chamber after it has been converted to a desired silicon carbide, silicon and carbon composition.

  7. Analysis of system and methods for improved cementing of oil- and gas wells

    OpenAIRE

    Stensrud, Magnus

    2011-01-01

    Cement is a crucial part of well construction. If a good cement bond between the casing and well bore wall cannot be achieved in the primary cementing, expensive remedial cementing jobs or possible loss of the well bore can occur.When cementing casings and liners in deep waters or pressure depleted reservoirs there is often a small pressure margin between pore pressure and fracture pressure, this makes cement operations more complex. New cementing techniques and cements are being developed to...

  8. Chemical and Physical Reactions of Wellbore Cement under CO2 Storage Conditions: Effects of Cement Additives

    Science.gov (United States)

    Kutchko, B. G.; Strazisar, B. R.; Huerta, N.; Lowry, G. V.; Dzombak, D. A.; Thaulow, N.

    2008-12-01

    Sequestration of CO2 into geologic formations requires long-term storage and low leakage rates to be effective. Active and abandoned wells in candidate storage formations must be evaluated as potential leakage points. Wellbore integrity is an important part of an overall integrated assessment program being developed at NETL to assess potential risks at CO2 storage sites. Such a program is needed for ongoing policy and regulatory decisions for geologic carbon sequestration. The permeability and integrity of the cement in the well is a primary factor affecting its ability to prevent leakage. Cement must be able to maintain low permeability over lengthy exposure to reservoir conditions in a CO2 injection and storage scenario. Although it is known that cement may be altered by exposure to CO2, the results of ongoing research indicate that cement curing conditions, fluid properties, and cement additives play a significant role in the rate of alteration and reaction. The objective of this study is to improve understanding of the factors affecting wellbore cement integrity for large-scale geologic carbon sequestration projects. Due to the high frequency use of additives (pozzolan) in wellbore cement, it is also essential to understand the reaction of these cement-pozzolan systems upon exposure to CO2 under sequestration conditions (15.5 MPa and 50°C). Laboratory experiments were performed to determine the physical and chemical changes, as well as the rate of alteration of commonly used pozzolan-cement systems under simulated sequestration reservoir conditions, including both supercritical CO2 and CO2-saturated brine. The rate of alteration of the cement-pozzolan systems is considerably faster than with neat cement. However, the alteration of physical properties is much less significant with the pozzolanic blends. Permeability of a carbonated pozzolanic cement paste remains sufficiently small to block significant vertical migration of CO2 in a wellbore. All of the

  9. Kinetics of niobium carbide precipitation in ferrite

    International Nuclear Information System (INIS)

    The aim of this study is to develop a NbC precipitation modelling in ferrite. This theoretical study is motivated by the fact it considers a ternary system and focus on the concurrence of two different diffusion mechanisms. An experimental study with TEP, SANS and Vickers micro-hardening measurements allows a description of the NbC precipitation kinetics. The mean radius of the precipitates is characterized by TEM observations. To focus on the nucleation stage, we use the Tomographic Atom Probe that analyses, at an atomistic scale, the position of the solute atoms in the matrix. A first model based on the classical nucleation theory and the diffusion-limited growth describes the precipitation of spherical precipitates. To solve the set of equations, we use a numerical algorithm that furnishes an evaluation of the precipitated fraction, the mean radius and the whole size distribution of the particles. The parameters that are the interface energy, the solubility product and the diffusion coefficients are fitted with the data available in the literature and our experimental results. It allows a satisfactory agreement as regards to the simplicity of the model. Monte Carlo simulations are used to describe the evolution of a ternary alloy Fe-Nb-C on a cubic centred rigid lattice with vacancy and interstitial mechanisms. This is realized with an atomistic description of the atoms jumps and their related frequencies. The model parameters are fitted with phase diagrams and diffusion coefficients. For the sake of simplicity, we consider that the precipitation of NbC is totally coherent and we neglect any elastic strain effect. We can observe different kinetic paths: for low supersaturations, we find an expected precipitation of NbC but for higher supersaturations, the very fast diffusivity of carbon atoms conducts to the nucleation of iron carbide particles. We establish that the occurrence of this second phenomenon depends on the vacancy arrival kinetics and can be related

  10. EFFECT OF NANOMATERIALS IN CEMENT MORTAR CHARACTERISTICS

    Directory of Open Access Journals (Sweden)

    WAIL N. AL-RIFAIE

    2016-09-01

    Full Text Available Concrete is considered as brittle materials and widely used due to high compressive strength but unfortunately having and has low tensile strength that has a numerous negative impacts on the lifespan of concrete made structures. Therefore, mechanical properties of cement mortar have been investigated experimentally using different types and ratios of nano material to improve the properties. Since the strength of the concrete is of high importance, different materials have been used to enhance the compressive and the tensile characteristics of the cement mortar compressive and tensile strength. Mainly, this objective has been implemented through using micro cement, micro sand, nano silica, and nano clay in developing a nano-cement mortar which can to improve the concrete for the constructional applications. The samples were prepared and tested under tensile and compressive mode according to ASTM-2011 regulations for concrete. The parameters that are taken consideration during the investigation were micro sand, micro cement, nano silica, developed nano clay, and naphthalene sulphonate as super- plasticizers. In general, it has been observed that the results showed a significant increase in both compressive and tensile strength of the mortar at early stages of hardening, where a maximum increase of 22% in the compressive strength was achieved , whereas 3.7 time increase in the compressive strength was recorded over the tradition levels of the concrete strength.

  11. Pulmonary Artery Cement Embolism after a Vertebroplasty

    Directory of Open Access Journals (Sweden)

    Anas Nooh

    2015-01-01

    Full Text Available Background Context. Vertebroplasty is a minimally invasive procedure most commonly used for the treatment of vertebral compression fractures. Although it is relatively safe, complications have been reported over time. Among those complications, massive cement pulmonary embolism is considered a rare complication. Here we report a case of massive diffuse cement pulmonary embolism following percutaneous vertebroplasty for a vertebral compression fracture. Study Design. Case report. Methods. This is a 70-year-old female who underwent vertebroplasty for T11 and T12 vertebral compression fracture. Results. CT-scan revealed an incidental finding of cement embolism in the pulmonary trunk and both pulmonary arteries. Since the patient was asymptomatic, she was monitored closely and she did not need any intervention. Conclusion. Vertebroplasty is a minimally invasive procedure used for treatment of vertebral compression fracture. Despite the low rate of complications, a pulmonary cement embolism can occur. The consequences of cement embolism range widely from being asymptomatic to embolism that can cause paralysis, radiculopathy, or a fatal pulmonary embolism.

  12. Microbial-influenced cement degradation: Literature review

    International Nuclear Information System (INIS)

    The Nuclear Regulatory Commission stipulates that disposed low-level radioactive waste (LLW) be stabilized. Because of apparent ease of use and normal structural integrity, cement has been widely used as a binder to solidify LLW. However, the resulting waste forms are sometimes susceptible to failure due to the actions of waste constituents, stress, and environment. This report reviews literature which addresses the effect of microbiologically influenced chemical attack on cement-solidified LLW. Groups of microorganisms are identified, which are capable of metabolically converting organic and inorganic substrates into organic and mineral acids. Such acids aggressively react with concrete and can ultimately lead to structural failure. Mechanisms inherent in microbial-influenced degradation of cement-based material are the focus of this report. This report provides sufficient evidence of the potential for microbial-influenced deterioration of cement-solidified LLW to justify the enumeration of the conditions necessary to support the microbiological growth and population expansion, as well as the development of appropriate tests necessary to determine the resistance of cement-solidified LLW to microbiological-induced degradation that could impact the stability of the waste form

  13. Investigation on the Effects of Titanium Diboride Particle Size on Radiation Shielding Properties of Titanium Diboride Reinforced Boron Carbide-Silicon Carbide Composites

    Directory of Open Access Journals (Sweden)

    A.O. Addemir

    2012-03-01

    Full Text Available Composite materials have wide application areas in industry. Boron Carbide is an important material for nuclear technology. Silicon carbide is a candidate material in the first wall and blankets of fusion power plants. Titanium diboride reinforced boron carbide-silicon carbide composites which were produced from different titanium diboride particle sizes and ratios were studied for searching of the behaviour against the gamma ray. Cs-137 gamma radioisotope was used as gamma source in the experiments which has a single gamma-peak at 0.662 MeV. Gamma transmission technique was used for the measurements. The effects of titanium diboride particle size on radiation attenuation of titanium diboride reinforced boron carbide-silicon carbide composites were evaluated in related with gamma transmission and the results of the experiments were interpreted and compared with each other. Composite materials have wide application areas in industry. Boron Carbide is an important material for nuclear technology. Silicon carbide is a candidate material in the first wall and blankets of fusion power plants. Titanium diboride reinforced boron carbide-silicon carbide composites which were produced from different titanium diboride particle sizes and ratios were studied for searching of the behaviour against the gamma ray. Cs-137 gamma radioisotope was used as gamma source in the experiments which has a single gamma-peak at 0.662 MeV. Gamma transmission technique was used for the measurements. The effects of titanium diboride particle size on radiation attenuation of titanium diboride reinforced boron carbide-silicon carbide composites were evaluated in related with gamma transmission and the results of the experiments were interpreted and compared with each other. Composite materials have wide application areas in industry. Boron Carbide is an important material for nuclear technology. Silicon carbide is a candidate material in the first wall and blankets of fusion

  14. Active carbon supported molybdenum carbides for higher alcohols synthesis from syngas

    DEFF Research Database (Denmark)

    Wu, Qiongxiao; Chiarello, Gian Luca; Christensen, Jakob Munkholt;

    This work provides an investigation of the high pressure CO hydrogenation to higher alcohols on K2CO3 promoted active carbon supported molybdenum carbide. Both activity and selectivity to alcohols over supported molybdenum carbides increased significantly compared to bulk carbides in literatures....... spectroscopy were applied for determining the carburization temperature and evaluating the composition of the carbide clusters of different samples through determinations of the Mo-C and Mo-Mo coordination numbers....

  15. Atomic structure of amorphous shear bands in boron carbide.

    Science.gov (United States)

    Reddy, K Madhav; Liu, P; Hirata, A; Fujita, T; Chen, M W

    2013-01-01

    Amorphous shear bands are the main deformation and failure mode of super-hard boron carbide subjected to shock loading and high pressures at room temperature. Nevertheless, the formation mechanisms of the amorphous shear bands remain a long-standing scientific curiosity mainly because of the lack of experimental structure information of the disordered shear bands, comprising light elements of carbon and boron only. Here we report the atomic structure of the amorphous shear bands in boron carbide characterized by state-of-the-art aberration-corrected transmission electron microscopy. Distorted icosahedra, displaced from the crystalline matrix, were observed in nano-sized amorphous bands that produce dislocation-like local shear strains. These experimental results provide direct experimental evidence that the formation of amorphous shear bands in boron carbide results from the disassembly of the icosahedra, driven by shear stresses.

  16. Optimum Design of Lightweight Silicon Carbide Mirror Assembly

    Institute of Scientific and Technical Information of China (English)

    HAN Yuanyuan; ZHANG Yumin; HAN Jiecai; ZHANG Jianhan; YAO Wang; ZHOU Yufeng

    2008-01-01

    According to the design requirement and on the basis of the principle that the thermal expansion coefficient of the support structure should match with that of the mirror, a lightweight silicon carbide primary mirror assembly was designed. Finite element analysis combined with the parameter-optimized method was used during the design. Lightweight cell and rigid rib structure were used for the mirror assembly. The static, dynamic and thermal properties of the primary mirror assembly were analyzed. It is shown that after optimization, the lightweight ratio of the silicon carbide mirror is 52.5%, and the rigidity of the silicon carbide structure is high enough to support the required mirror. When temperature changes, the deformation of the mirror surface is in proportion to the temperature difference.

  17. Fabrication of Tungsten Carbide Nanoparticles from Refluxing Derived Precursor

    Institute of Scientific and Technical Information of China (English)

    WEN Jiqiu; LI Yongdi; MENG Xiaopeng; YIN Guangfu; YAO Yadong

    2015-01-01

    Tungsten carbide (WC) nanoparticles were fabricated from a novel refluxing-derived precursor. The precursor was prepared by acid hydrolysis of Na2WO4 with concentrated HCl in water followed by refluxing with ethanol and n-Dedocane, respectively. Then it was heat-treated to 1 200℃for 2 h in vacuum to obtain WC nanoparticles. X-ray studies reveal the formation of hexagonal tungsten carbide and the grain size of 24.3 nm. SEM image shows WC nanoparticles with particle size of 20-60 nm. Long time refluxing results in alkane dehydrogenation and coke formation. The coke is the carbon source in the carbothermal reduction reaction. The novel route of two-stage refluxing is quite general and can be applied in the synthesis of similar carbides.

  18. Structure-Property Relationship in Metal Carbides and Bimetallic Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Jingguan [University of Delaware

    2014-03-04

    The primary objective of our DOE/BES sponsored research is to use carbide and bimetallic catalysts as model systems to demonstrate the feasibility of tuning the catalytic activity, selectivity and stability. Our efforts involve three parallel approaches, with the aim at studying single crystal model surfaces and bridging the “materials gap” and “pressure gap” between fundamental surface science studies and real world catalysis. The utilization of the three parallel approaches has led to the discovery of many intriguing catalytic properties of carbide and bimetallic surfaces and catalysts. During the past funding period we have utilized these combined research approaches to explore the possibility of predicting and verifying bimetallic and carbide combinations with enhanced catalytic activity, selectivity and stability.

  19. The importance of a thick cement mantle depends on stem geometry and stem-cement interfacial bonding.

    Science.gov (United States)

    Caruana, J; Janssen, D; Verdonschot, N; Blunn, G W

    2009-04-01

    The thickness of the cement mantle around the femoral component of total hip replacements is a contributing factor to aseptic loosening and revision. Nevertheless, various designs of stems and surgical tooling lead to cement mantles of different thicknesses. Opinion is divided on whether a thick mantle enhances implant longevity. This study investigates the effect of cement mantle thickness on accumulated damage in the cement, and how this is influenced by the presence or absence of a proximal collar and on whether the stem-cement interface remains bonded. Three-dimensional finite element simulations incorporating creep and non-linear damage accumulation were performed to investigate cracking in the cement mantles around Stanmore Hips under physiologically informed stair-climbing and gait loads. Cement mantle thickness, stem-cement interfacial bonding, and collar design were varied to assess the interactive effects of these parameters. In all cases, damage levels were three to six times higher when the stem-cement interface remained bonded. Cement mantle thickness had little effect on cement damage accumulation around debonded collared stems but was critical in both bonded and collarless cases, where a thicker mantle reduced cement cracking. Damage around a smooth debonded stem with a collar is thus much less sensitive to cement thickness than around bonded or collarless stems. PMID:19405437

  20. Present Situation and Perspective of Chinese Cement Industry

    Institute of Scientific and Technical Information of China (English)

    Gao Changming

    2003-01-01

    @@ Totally, there are 12 types of cement kiln pro-duction lines in China and running with a quite differenttechnical- economical levels. The cement productionof different types product lines in 1997 ~ 2002 is shownin Table 1.

  1. Effect of aluminium phosphate as admixture on oxychloride cement

    Indian Academy of Sciences (India)

    M P S Chandrawat; R N Yadav

    2000-02-01

    The effect of admixing of aluminium phosphate on oxychloride cement in the matrix has been investigated. It is shown that aluminium phosphate retards the setting process of the cement and improves water-tightness.

  2. Migration of ions in cement paste as studied by SIMS

    Energy Technology Data Exchange (ETDEWEB)

    Prince, K.E.; Aldridge, L.P. [Australian Nuclear Science and Technology Organisation (ANSTO), Lucas Heights, NSW (Australia); Rougeron, P. [Electricite de France Direction des Etudes et Recherches, Les Renardiers (France)

    1998-06-01

    Cement is often used to condition and encapsulate low level radioactive waste before it is disposed of in a repository. Ground water can attack these waste-forms by transporting aggressive ions into the cement paste and by removing radioactive ions from the paste. The extent of the attack will be governed by the diffusion of the ions in the cement paste. In this study we examine the migration of aggressive carbonate ions and inactive Cs and Sr through cement pastes. The use of SIMS for establishing the penetration depths and diffusion profiles for Cs and Sr in cement will be explored. The penetration profiles of Cs and Sr in a non-zeolite cement paste were examined and compared to those of a paste made with zeolite. The effects of the non-homogeneous nature of the cement was most pronounced in the study of the zeolite rich cement; Cs being preferentially accumulated in the zeolite material. (authors). 4 refs., 2 figs.

  3. Monolayer Iron Carbide Films on Au(111) as a Fischer–Tropsch Model Catalyst

    DEFF Research Database (Denmark)

    Mannie, Gilbère; Lammich, Lutz; Li, Yong-Wang;

    2014-01-01

    Using scanning tunneling microscopy (STM), we characterize the atomic-scale details of ultrathin films of iron carbide (FexCy) on Au(111) synthesized as a potential model system for the active iron carbide phase in iron Fischer–Tropsch synthesis (FTS) catalysts. The experiments show that room...... carbide surfaces present under FTS conditions....

  4. 40 CFR 415.30 - Applicability; description of the calcium carbide production subcategory.

    Science.gov (United States)

    2010-07-01

    ... calcium carbide production subcategory. 415.30 Section 415.30 Protection of Environment ENVIRONMENTAL... SOURCE CATEGORY Calcium Carbide Production Subcategory § 415.30 Applicability; description of the calcium carbide production subcategory. The provisions of this subpart are applicable to discharges resulting...

  5. 40 CFR 424.50 - Applicability; description of the other calcium carbide furnaces subcategory.

    Science.gov (United States)

    2010-07-01

    ... calcium carbide furnaces subcategory. 424.50 Section 424.50 Protection of Environment ENVIRONMENTAL... CATEGORY Other Calcium Carbide Furnaces Subcategory § 424.50 Applicability; description of the other calcium carbide furnaces subcategory. The provisions of this subpart are applicable to...

  6. Evolution of carbides in cold-work tool steels

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hoyoung [Department of Materials Science and Engineering, Pusan National University, 2 Busandaehak-ro 63beon-gil, Geumjeong-gu, Busan 609-735 (Korea, Republic of); Korea Institute of Materials Science, 797 Changwon-daero, Seongsan-gu, Changwon, Gyeongnam 642-831 (Korea, Republic of); Kang, Jun-Yun, E-mail: firice@kims.re.kr [Korea Institute of Materials Science, 797 Changwon-daero, Seongsan-gu, Changwon, Gyeongnam 642-831 (Korea, Republic of); Son, Dongmin [Seah Changwon Special Steel, 147 Jeokhyeon-ro, Seongsan-gu, Changwon, Gyeongnam 642-370 (Korea, Republic of); Lee, Tae-Ho [Korea Institute of Materials Science, 797 Changwon-daero, Seongsan-gu, Changwon, Gyeongnam 642-831 (Korea, Republic of); Cho, Kyung-Mox, E-mail: chokm@pusan.ac.kr [Department of Materials Science and Engineering, Pusan National University, 2 Busandaehak-ro 63beon-gil, Geumjeong-gu, Busan 609-735 (Korea, Republic of)

    2015-09-15

    This study aimed to present the complete history of carbide evolution in a cold-work tool steel along its full processing route for fabrication and application. A sequence of processes from cast to final hardening heat treatment was conducted on an 8% Cr-steel to reproduce a typical commercial processing route in a small scale. The carbides found at each process step were then identified by electron diffraction with energy dispersive spectroscopy in a scanning or transmission electron microscope. After solidification, MC, M{sub 7}C{sub 3} and M{sub 2}C carbides were identified and the last one dissolved during hot compression at 1180 °C. In a subsequent annealing at 870 °C followed by slow cooling, M{sub 6}C and M{sub 23}C{sub 6} were added, while they were dissolved in the following austenitization at 1030 °C. After the final tempering at 520 °C, fine M{sub 23}C{sub 6} precipitated again, thus the final microstructure was the tempered martensite with MC, M{sub 7}C{sub 3} and M{sub 23}C{sub 6} carbide. The transient M{sub 2}C and M{sub 6}C originated from the segregation of Mo and finally disappeared due to attenuated segregation and the consequent thermodynamic instability. - Highlights: • The full processing route of a cold-work tool steel was simulated in a small scale. • The carbides in the tool steel were identified by chemical–crystallographic analyses. • MC, M{sub 7}C{sub 3}, M{sub 2}C, M{sub 6}C and M{sub 23}C{sub 6} carbides were found during the processing of the steel. • M{sub 2}C and M{sub 6}C finally disappeared due to thermodynamic instability.

  7. Exposure to cement dust at a Portland cement factory and the risk of cancer.

    Science.gov (United States)

    Vestbo, J; Knudsen, K M; Raffn, E; Korsgaard, B; Rasmussen, F V

    1991-01-01

    The relation between exposure to cement dust and cancer was examined in a population of 546 cement workers and a reference population of 858 randomly sampled men of similar age and area of residence. In 1974 all men gave lifelong occupational and smoking histories; information on incidence of cancer in the period 1974-85 was obtained from the Danish Cancer Registry. No increased risk of overall cancer was found among cement workers. Among men with more than 20 years exposure to cement dust, 14 cases of respiratory cancer were observed (observed/expected (O/E) 1.52, 95% confidence interval (95% CI) 0.90-2.57) when compared with all Danish men. Men with 1-20 years exposure had O/E 1.14 (95% CI 0.59-2.19) based on nine cases of cancer. After excluding all men with documented exposure to asbestos during employment in an asbestos cement factory no increased risk of overall cancer or respiratory cancer was found among cement workers compared with white collar workers from the local reference population, using a Cox regression model controlling for age and smoking habits. Relative risks were 0.5 (95% CI 0.1-1.5) and 1.0 (95% CI 0.4-2.6) for men with 1-20 and more than 20 years of exposure to cement dust respectively compared with white collar workers. PMID:1772795

  8. Magnesia-Based Cements: A Journey of 150 Years, and Cements for the Future?

    Science.gov (United States)

    Walling, Sam A; Provis, John L

    2016-04-13

    This review examines the detailed chemical insights that have been generated through 150 years of work worldwide on magnesium-based inorganic cements, with a focus on both scientific and patent literature. Magnesium carbonate, phosphate, silicate-hydrate, and oxysalt (both chloride and sulfate) cements are all assessed. Many such cements are ideally suited to specialist applications in precast construction, road repair, and other fields including nuclear waste immobilization. The majority of MgO-based cements are more costly to produce than Portland cement because of the relatively high cost of reactive sources of MgO and do not have a sufficiently high internal pH to passivate mild steel reinforcing bars. This precludes MgO-based cements from providing a large-scale replacement for Portland cement in the production of steel-reinforced concretes for civil engineering applications, despite the potential for CO2 emissions reductions offered by some such systems. Nonetheless, in uses that do not require steel reinforcement, and in locations where the MgO can be sourced at a competitive price, a detailed understanding of these systems enables their specification, design, and selection as advanced engineering materials with a strongly defined chemical basis. PMID:27002788

  9. Coupled effect of cement hydration and temperature on hydraulic behavior of cemented tailings backfill

    Institute of Scientific and Technical Information of China (English)

    WU Di; CAI Si-jing

    2015-01-01

    Cemented tailings backfill (CTB) is made by mixing cement, tailings and water together, thus cement hydration and water seepage flow are the two crucial factors affecting the quality of CTB. Cement hydration process can release significant amount of heat to raise the temperature of CTB and in turn increase the rate of cement hydration. Meanwhile, the progress of cement hydration consumes water and produces hydration products to change the pore structures within CTB, which further influences the hydraulic behavior of CTB. In order to understand the hydraulic behavior of CTB, a numerical model was developed by coupling the hydraulic, thermal and hydration equations. This model was then implemented into COMSOL Multiphysics to simulate the evolutions of temperature and water seepage flow within CTB versus curing time. The predicted outcomes were compared with correspondent experimental results, proving the validity and availability of this model. By taking advantage of the validated model, effects of various initial CTB and curing temperatures, cement content, and CTB's geometric shapes on the hydraulic behavior of CTB were demonstrated numerically. The presented conclusions can contribute to preparing more environmentally friendly CTB structures.

  10. Pore structure in blended cement pastes

    DEFF Research Database (Denmark)

    Canut, Mariana Moreira Cavalcanti

    Supplementary cementitious materials (SCMs), such as slag and fly ash, are increasingly used as a substitute for Portland cement in the interests of improvement of engineering properties and sustainability of concrete. According to studies improvement of engineering properties can be explained...... supplement each other. Cement pastes (w/b=0.4) with and without slag and fly ash cured at two moisture (sealed and saturated) and temperature (20 and 55ºC) conditions were used to investigate the combined impact of SCMs addition and curing on the pore structure of pastes cured up to two years. Also...... volume and threshold pore size were found when comparing with plain cement paste at the same curing conditions. The porosity methods MIP, LTC and SEM have been shown to be suitable to characterise pore parameters of the pastes. MIP is a simple and fast method which covers a large range of pore sizes...

  11. Immobilisation of ion exchange resins in cement

    International Nuclear Information System (INIS)

    Over the last seven years, Low Oxidation State Metal Ion reagents (LOMI) have been used to decontaminate the 100 MW(e) Steam Generating Heavy Water Ractor (SGHWR) at Winfrith. The use of these reagents has resulted in a dilute ionic solution containing activation products which are produced by corrosion of metallic components in the reactor. It has been demonstrated that the amount of activity in the solution can be reduced using organic ion exchanger resins. These resins consist of a cross linked polystyrene with sulphonic acid or quaternary ammonium function groups and can be successfully immobilised in blended cement systems. The formulation which has been developed is produced from a 9 to 1 blend of ground granulated blast furnace slag (BFS) and ordinary Portland cement (OPC) containing 28% ion exchange resin in the water saturated form. If 6% Microsilica is added to the blended cement the waste loading can be increased to 36 w/o. (author)

  12. Micromotion of cemented and uncemented femoral components.

    Science.gov (United States)

    Burke, D W; O'Connor, D O; Zalenski, E B; Jasty, M; Harris, W H

    1991-01-01

    We evaluated the initial stability of cemented and uncemented femoral components within the femoral canals of cadaver femurs during simulated single limb stance and stair climbing. Both types were very stable in simulated single limb stance (maximum micromotion of 42 microns for cemented and 30 microns for uncemented components). However, in simulated stair climbing, the cemented components were much more stable than the uncemented components (76 microns as against 280 microns). There was also greater variation in the stability of uncemented components in simulated stair climbing, with two of the seven components moving 200 microns or more. Future implant designs should aim to improve the initial stability of cementless femoral components under torsional loads; this should improve the chances of bony ingrowth. PMID:1991771

  13. Experimental techniques for cement hydration studies

    Directory of Open Access Journals (Sweden)

    Andreas Luttge

    2011-10-01

    Full Text Available Cement hydration kinetics is a complex problem of dissolution, nucleation and growth that is still not well understood, particularly in a quantitative way. While cement systems are unique in certain aspects they are also comparable to natural mineral systems. Therefore, geochemistry and particularly the study of mineral dissolution and growth may be able to provide insight and methods that can be utilized in cement hydration research. Here, we review mainly what is not known or what is currently used and applied in a problematic way. Examples are the typical Avrami approach, the application of Transition State Theory (TST to overall reaction kinetics and the problem of reactive surface area. Finally, we suggest an integrated approach that combines vertical scanning interferometry (VSI with other sophisticated analytical techniques such as atomic force microscopy (AFM and theoretical model calculations based on a stochastic treatment.

  14. Applications of Moessbauer spectroscopy in cement studies

    International Nuclear Information System (INIS)

    In the last two decades Moessbauer spectrometer has been employed to investigate cement and its clinker. In this work some of these investigations are exhibited briefly hoping that this would facilitate further investigations. It has already been seen that Moessbauer spectroscopy gives good information about some vague points which were present before using this technique as a tool in cement studies such as clinker formation, iron solubility, the iron states in the different phases of clinker as well as the effect of hydration at different times on the states of iron cement pastes, methods for the quality control of the manufactured clinker, the evaluation of the degree of hydration and the compressive strength have been assessed. A concept about the Moessbauer spectroscopy is presented. (author)

  15. Performance of cemented coal gangue backfill

    Institute of Scientific and Technical Information of China (English)

    ZHANG Qin-li; WANG Xin-min

    2007-01-01

    Possibility of cemented gangue backfill was studied with gangue of Suncun Coal Mine, Xinwen Coal Group, Shandong,and fly ash of nearby thermal power plant, in order to treat enormous coal gangue on a large scale and to recovery safety coal pillars.The results indicate that coal gangue is not an ideal aggregate for pipeline gravity flow backfill, but such disadvantages of gangue as bad fluidity and serious pipe wear can be overcome by addition of fly ash. It is approved that quality indexes such as strength and dewatering ratio and piping feature of slurry can satisfy requirement of cemented backfill if mass ratio of cement to fly ash to gangue higher middle and long term comprehensive strength.

  16. Shock-induced localized amorphization in boron carbide.

    Science.gov (United States)

    Chen, Mingwei; McCauley, James W; Hemker, Kevin J

    2003-03-01

    High-resolution electron microscope observations of shock-loaded boron carbide have revealed the formation of nanoscale intragranular amorphous bands that occur parallel to specific crystallographic planes and contiguously with apparent cleaved fracture surfaces. This damage mechanism explains the measured, but not previously understood, decrease in the ballistic performance of boron carbide at high impact rates and pressures. The formation of these amorphous bands is also an example of how shock loading can result in the synthesis of novel structures and materials with substantially altered properties.

  17. Comparative sinterability of combustion synthesized and commercial titanium carbides

    International Nuclear Information System (INIS)

    The influence of various parameters on the sinterability of combustion synthesized titanium carbide was investigaged. Titanium carbide powders, prepared by the combustion synthesis process, were sintered in the temperature range 1150 to 16000C. Incomplete combustion and high oxygen contents were found to be the cause of reduced shrinkage during sintering of the combustion syntheized powders when compared to the shrinkage of commercial TiC. Free carbon was shown to inhibit shrinkage. The activation energy for sintering was found to depend on stoichiometry (C/Ti). With decreasing C/Ti, the rate of sintering increased. 29 references, 16 figures, 13 tables

  18. Flaw imaging and ultrasonic techniques for characterizing sintered silicon carbide

    Energy Technology Data Exchange (ETDEWEB)

    Baaklini, G.Y.; Abel, P.B.

    1987-08-01

    The capabilities were investigated of projection microfocus x-radiography, ultrasonic velocity and attenuation, and reflection scanning acoustic microscopy for characterizing silicon carbide specimens. Silicon carbide batches covered a range of densities and different microstructural characteristics. Room temperature, four point flexural strength tests were conducted. Fractography was used to identify types, sizes, and locations of fracture origins. Fracture toughness values were calculated from fracture strength and flaw characterization data. Detection capabilities of radiography and acoustic microscopy for fracture-causing flaws were evaluated. Applicability of ultrasonics for verifying material strength and toughness was examined.

  19. Nanofibre growth from cobalt carbide produced by mechanosynthesis

    Energy Technology Data Exchange (ETDEWEB)

    Diaz Barriga-Arceo, L [Instituto Mexicano del Petroleo, Programa de Ingenieria Molecular, Eje Central Lazaro Cardenas 152, Colonia San Bartolo Atepehuacan, Mexico DF, 07730 (Mexico); Orozco, E [Instituto de Fisica UNAM, Apartado Postal 20-364 CP 01000, DF (Mexico); Garibay-Febles, V [Instituto Mexicano del Petroleo, Programa de Ingenieria Molecular, Eje Central Lazaro Cardenas 152, Colonia San Bartolo Atepehuacan, Mexico DF, 07730 (Mexico); Bucio-Galindo, L [Instituto de Fisica UNAM, Apartado Postal 20-364 CP 01000, DF (Mexico); Mendoza Leon, H [FM-UPALM, IPN, Apartado Postal 75-395 CP 07300, DF (Mexico); Castillo-Ocampo, P [UAM-Iztapalapa, Apartado Postal 55-334 CP 09340, DF (Mexico); Montoya, A [Instituto Mexicano del Petroleo, Programa de Ingenieria Molecular, Eje Central Lazaro Cardenas 152, Colonia San Bartolo Atepehuacan, Mexico DF, 07730 (Mexico)

    2004-06-09

    Mechanical alloying was used to prepare cobalt carbide. Microstructural characterization of samples was performed by x-ray diffraction, differential scanning calorimetry and transmission electron microscopy methods. In order to produce carbon nanotubes, the cobalt carbide was precipitated after heating at 800 and 1000 deg. C for 10 min. Nanofibres of about 10-50 nm in diameter, 0.04-0.1 {mu}m in length and 20-200 nm in diameter and 0.6-1.2 {mu}m in length were obtained after heating at 800 and 1000 deg. C, respectively, by means of this process.

  20. Thermodynamic Calculation of Carbide Precipitate in Niobium Microalloyed Steels

    Institute of Scientific and Technical Information of China (English)

    XU Yun-bo; YU Yong-mei; LIU Xiang-hua; WANG Guo-dong

    2006-01-01

    On the basis of regular solution sublattice model, thermodynamic equilibrium of austenite/carbide in Fe-Nb-C ternary system was investigated. The equilibrium volume fraction, chemical driving force of carbide precipitates and molar fraction of niobium and carbon in solution at different temperatures were evaluated respectively. The volume fraction of precipitates increases, molar fraction of niobium dissolved in austenite decreases and molar fraction of carbon increases with decreasing the niobium content. The driving force increases with the decrease of temperature, and then comes to be stable at relatively low temperatures. The predicted ratio of carbon in precipitates is in good agreement with the measured one.

  1. Functionalization and cellular uptake of boron carbide nanoparticles

    DEFF Research Database (Denmark)

    Mortensen, M. W.; Björkdahl, O.; Sørensen, P. G.;

    2006-01-01

    In this paper we present surface modification strategies of boron carbide nanoparticles, which allow for bioconjugation of the transacting transcriptional activator (TAT) peptide and fluorescent dyes. Coated nanoparticles can be translocated into murine EL4 thymoma cells and B16 F10 malignant...... melanoma cells in amounts as high as 0.3 wt. % and 1 wt. %, respectively. Neutron irradiation of a test system consisting of untreated B16 cells mixed with B16 cells loaded with boron carbide nanoparticles were found to inhibit the proliferative capacity of untreated cells, showing that cells loaded...

  2. Carbothermic synthesis of carbides of uranium and plutonium

    International Nuclear Information System (INIS)

    Partial pressures of carbon monoxide, uranium and plutonium over different phase regions relevant to the carbothermic synthesis of carbides of uranium and plutonium are calculated using recent models and thermodynamic data for the compounds in U-C-O and Pu-C-O systems. The experimental parameters for the preparation of uranium carbides and a two step synthesis involving carbothermic reduction of the oxide to the dicarbide followed by hydrogen stripping of carbon to produce uranium monocarbide are discussed. (author). 31 refs., 9 figs., 6 tabs

  3. Spatial analysis of cement production and consumption in Turkey

    OpenAIRE

    Beygo, Cem; Cakmak, Goksenin

    1998-01-01

    After 1950?s, the rapid urbanization of Turkey stimulated the production and consumption of cement and the number of cement factories increased since then. In addition, construction of highways, bridges, dams and industrialization also contribute to the consumption of cement. Construction industry became a locomotif of the economy of the country and cement industry is the most element of the construction industry. This study analyzes the growth of population and urbanization according to new ...

  4. Respiratory tract mortality in cement workers: a proportionate mortality study

    OpenAIRE

    Rachiotis George; Drivas Spyros; Kostikas Konstantinos; Makropoulos Vasilios; Hadjichristodoulou Christos

    2012-01-01

    Abstract Background The evidence regarding the association between lung cancer and occupational exposure to cement is controversial. This study investigated causes of deaths from cancer of respiratory tract among cement workers. Methods The deaths of the Greek Cement Workers Compensation Scheme were analyzed covering the period 1969-1998. All respiratory, lung, laryngeal and urinary bladder cancer proportionate mortality were calculated for cement production, maintenance, and office workers i...

  5. A new geopolymeric binder from hydrated-carbonated cement

    OpenAIRE

    Paya Bernabeu, Jorge Juan; Borrachero Rosado, María Victoria; Monzó Balbuena, José Mª; Soriano Martinez, Lourdes; Mitsuuchi Tashima, Mauro

    2012-01-01

    This paper evaluates the use of hydrated Portland cement as the raw material in the production of geopolymers. The silicon and aluminium oxides needed for the geopolymerization process were produced by the carbonation of hydrated Portland cement, which transforms CSH and CAH (Portland cement hydrates) into silica and alumina gels. Hydrated-carbonated Portland cement was alkali activated with a NaOH/waterglass solution. Pastes and mortars were prepared, and micro-structural and mechanical prop...

  6. STUDY ON HIGH CONTENT OF BLENDS IN CEMENT

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    The technology of activation by a]dding few activators(<1%) to increase the amount of blends in cement was investigated.The results show that outer activation has a remarkable effect on improving the physical properties of slag cement,flyash cement and volcanic cement.For example,the compressive strength was increased by 5-10 MPa.Morever,the application of activation is beneficial to grind-aiding,early strength and water-reducing etc.

  7. Practical clinical considerations of luting cements: A review

    OpenAIRE

    Lad, Pritam P; Kamath, Maya; Tarale, Kavita; Kusugal, Preethi B

    2014-01-01

    The longevity of fixed partial denture depends on the type of luting cement used with tooth preparation. The clinician’s understating of various cements, their advantages and disadvantages is of utmost importance. In recent years, many luting agents cements have been introduced claiming clinically better performance than existing materials due to improved characteristics. Both conventional and contemporary dental luting cements are discussed here. The various agents discussed are: Zinc pho...

  8. Rietveld quantitative phase analysis of Yeelimite-containing cements

    OpenAIRE

    Álvarez-Pinazo, Gema; Cuesta, Ana; García-Maté, Marta; Santacruz, Isabel; Losilla, Enrique R.; De la Torre, Ángeles G.; León-Reina, Laura; Aranda, Miguel A. G.

    2012-01-01

    Yeelimite-containing cements are attracting attention for their tailored properties. Calcium sulfoaluminate, CSA, cements have high contents of Yeelimite and they are used for special applications. Belite calcium sulfoaluminate, BCSA or sulfobelite, cements have high contents of belite and intermediate contents of Yeelimite, and they may become an alternative to OPC. Here, we report Rietveld quantitative phase analyses for three commercially available CSA clinkers, one CSA cement,...

  9. Survival in cohorts of asbestos cement workers and controls.

    OpenAIRE

    Albin, M; Horstmann, V; Jakobsson, K; Welinder, H

    1996-01-01

    OBJECTIVES: To measure the impact on survival of being exposed to asbestos cement dust. METHODS: Survival of 866 asbestos cement workers and 755 controls was studied with Cox's proportional hazards regression models with age as the basic time variable. The effect of cumulative exposure up to the age of 40 was investigated in an internal analysis of 635 asbestos cement workers who had dose estimates. RESULTS: The death risk was higher for the asbestos cement workers than for the controls with ...

  10. The aggressiveness of pig slurry to cement mortars

    OpenAIRE

    Massana Guitart, Jordi; Guerrero Bustos, Ana; Antón Fuentes, Rebeca; Garcimartin Molina, Miguel Angel; Sanchez Espinosa, Elvira

    2013-01-01

    The aim was to measure the behaviour of various mortars employed in livestock media in central Spain and to analyse the aggressiveness of pig slurry to cement blended with fly ash mortars. To achieve this, mortar specimens were immersed in ponds storing pig slurry. Mortar specimens, of 40 ? 40 ? 160 mm, were made from four types of cement commonly used and recommended for rural areas. The types were a sulphate-resistant Portland cement and three cements blended in different proportions with ...

  11. Compressibility Behavior of Tropical Peat Reinforced with Cement Columns

    OpenAIRE

    Youventharan Duraisamy; Bujang B.K. Huat; Azlan A. Aziz

    2007-01-01

    This paper presents the compressibility of tropical peat reinforced with cylindrical cement columns. When a cement column is installed vertically in peat, its com-pressibility is reduced because of the hardened skeleton matrix formed by cement parti-cles bonding with adjacent soil particles in the presence of pore water. The effects of the cement column diameter on the compressibility have been investigated in this study. The results indicated that compressibility index Cc and Cα decreas...

  12. Expansion control for cementation of incinerated ash

    International Nuclear Information System (INIS)

    A method, in which incinerated ash is solidified with a cement material, has been developed to dispose of radioactive incinerated ash waste. A small amount of metallic Al, which was not oxidized in the incineration, existed in the ash. When such ash was mixed with a cement material and water, alkaline components in the ash and the cement were dissolved in the mixing water and then metallic Al reaction with the alkaline compounds resulted in generation of H2. Because the H2 generation began immediately just after the mixing, H2 bubbles pushed up the mixed grout material and an expanded solidified form was obtained. The expansion leads to lowering the strength of the solidified form and making harmful void. In this study, we tried to control H2 generation from the reaction of metallic Al in the cementation by means of following two methods, one was a method to let metallic Al react prior to the cementation and the other was a method to add an expansion inhibitor that made an oxide film on the surface of metallic Al. In the pre-treatment, the ash was soaked in water in order to let metallic Al react with it, and then the ash with the immersion solution was dried at 105 Celsius degrees. The pre-treated ash was mixed with an ordinary portland cement and water. The inhibitor of lithium nitrite, sodium nitrite, phosphoric acid, or potassium dihydrogen phosphate was added at the mixing process. The solidified forms prepared using the pre-treated ash and lithium nitrite were not expanded. Phosphoric acid and sodium nitrite were effective for expansion control, but potassium dihydrogen phosphate did not work. (authors)

  13. Influence of Calcium Sulfate State and Fineness of Cement on Hydration of Portland Cements Using Electrical Measurement

    Institute of Scientific and Technical Information of China (English)

    WEI Xiaosheng; LI Zongjin; XIAO Lianzhen; THONG Wangfai

    2006-01-01

    The influence of calcium sulfate state and fineness of cement on hydration of Portland cement was studied using electrical resistivity measurement. The bulk resistivity curve of the paste from the abnormal cement mainly with hemihydrate had a characteristic abnormal peak and rapid increase in early period. The resistivity measurement technique can be used to discriminate abnormal setting. For normal cement with gypsum, the increase in fineness of the Portland cement decreases the minimum resistivity due to a higher ionic concentration and increases the 24 hour resistivity due to a reduction in macroscopic pore size. Thesetting time, compressive strength, pore structure of pastes made from different cements were carried out to compare the influence of water to cement ratio, calcium sulfate state and fineness. It is found that the electrical and mechanical properties are strongly affected by the initial porosity, the presence of hemihydrate or gypsum, and the fineness of cement.

  14. Experimental Investigation of Second Interface Cement Bond Evaluation

    Institute of Scientific and Technical Information of China (English)

    Che Xiaohua; Qiao Wenxiao

    2007-01-01

    Cement bond model wells (1:10 scaled-down) were made with a gradually degrading cement annulus for cement bond evaluation of the first interface (between the casing and the cement annulus) and the second interface (between the cement annulus and the formation).Experimental simulation on cement bond logging was carried out with these model wells.The correlation of acoustic waveforms,casing wave energy and free casing area before and after cement bonding of the second interface was established.The experimental results showed that the arrival of the casing waves had no relationship with the cement bonding of the second interface,but the amplitude of the casing head wave decreased obviously after the second interface was bonded.So,cement bonding of the second interface had little effect on the evaluation of the cement bond quality of the first interface by using casing head wave arrivals.Strong cement annulus waves with early arrivals were observed before the second interface was bonded,while obvious "formation waves" instead of cement annulus waves were observed after the second interface was bonded.

  15. 21 CFR 888.4210 - Cement mixer for clinical use.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Cement mixer for clinical use. 888.4210 Section... (CONTINUED) MEDICAL DEVICES ORTHOPEDIC DEVICES Surgical Devices § 888.4210 Cement mixer for clinical use. (a) Identification. A cement mixer for clinical use is a device consisting of a container intended for use in...

  16. Research of dynamic mechanical performance of cement rock

    Institute of Scientific and Technical Information of China (English)

    WANG Qiang; WANG Tong; WANG Xiang-lin

    2007-01-01

    As Daqing Oilfield is developing oil layer with a big potential, the requirement for the quality of well cementation is higher than ever before. Cement rock is a brittle material containing a great number of microcracks and defects. In order to reduce the damage to cement ring and improve sealed cementing property at the interface, it is necessary to conduct research on the modification of the cement rock available. According to the principle of super mixed composite materials, various fillers are added to the ingredients of cement rock. Dynamic fracture toughness of cement rock will be changed under the influence of filler. In order to study the damage mechanism of the cement circle during perforation and carry out comprehensive experiments on preventing and resisting connection, a kind of comprehensive experiment equipment used to simulate perforation and multifunctional equipment for testing the dynamic properties of the material are designed. Experimental study of the dynamical mechanical performance of original and some improved cement rock and experiment used to simulate the well cementation and perforation are carried out. Standard for dynamical mechanical performance of the cement rock with fine impact resistance and mechanical properties of some improved cement rock are also given.

  17. 21 CFR 888.4230 - Cement ventilation tube.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Cement ventilation tube. 888.4230 Section 888.4230...) MEDICAL DEVICES ORTHOPEDIC DEVICES Surgical Devices § 888.4230 Cement ventilation tube. (a) Identification. A cement ventilation tube is a tube-like device usually made of plastic intended to be inserted...

  18. 21 CFR 888.4220 - Cement monomer vapor evacuator.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Cement monomer vapor evacuator. 888.4220 Section... (CONTINUED) MEDICAL DEVICES ORTHOPEDIC DEVICES Surgical Devices § 888.4220 Cement monomer vapor evacuator. (a) Identification. A cement monomer vapor evacuator is a device intended for use during surgery to contain or...

  19. ASSESSMENT OF DEFORMATION AND STRENGTH OF SOILS STRENGTHENED BY CEMENTING

    Directory of Open Access Journals (Sweden)

    Sainov Mihail Petrovich

    2014-09-01

    Full Text Available Currently there are few studies of deformation and strength properties of loose soils strengthened by cementing. Based on the data of already arranged grout curtains it was determined that in cemented gravel-pebble soil there are 7...9 % of cement, which is less than in concrete. To assess deformation and strength of such soils it is possible to use the data of tests conducted by other authors, where the effect of cement contents on sand-cement mix properties was studied. Analysis of experimental data showed that cemented soil may be identified with concrete only with high content of cement (more than 10 %. At cement content 7...9 % in soil the strength deformation of cemented soil varies to a small extent. Its deformation becomes 2-3 times less. It greatly depends on compression stresses. The formulae are proposed which permit assessing the effect of compression and cement content on deformation of cemented soil. It is shown that strength of cemented soil is less than that even of the weakest concrete. It has a sufficiently high cohesion, but the friction angle is approximately the same as that of the initial soil.

  20. The suitability of a supersulfated cement for nuclear waste immobilisation

    Science.gov (United States)

    Collier, N. C.; Milestone, N. B.; Gordon, L. E.; Ko, S.-C.

    2014-09-01

    Composite cements based on ordinary Portland cement are used in the UK as immobilisation matrices for low and intermediate level nuclear wastes. However, the high pore solution pH causes corrosion of some metallic wastes and undesirable expansive reactions, which has led to alternative cementing systems being examined. We have investigated the physical, chemical and microstructural properties of a supersulfated cement in order to determine its applicability for use in nuclear waste encapsulation. The hardened supersulfated cement paste appeared to have properties desirable for use in producing encapsulation matrices, but the high powder specific surface resulted in a matrix with high porosity. Ettringite and calcium silicate hydrate were the main phases formed in the hardened cement paste and anhydrite was present in excess. The maximum rate of heat output during hydration of the supersulfated cement paste was slightly higher than that of a 9:1 blastfurnace slag:ordinary Portland cement paste commonly used by the UK nuclear waste processing industry, although the total heat output of the supersulfated cement paste was lower. The pH was also significantly lower in the supersulfated cement paste. Aluminium hydroxide was formed on the surface of aluminium metal encapsulated in the cement paste and ettringite was detected between the aluminium hydroxide and the hardened cement paste.